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Sample records for crystal growing furnace

  1. Crystallization Behavior and Growing Process of Rutile Crystals in Ti-Bearing Blast Furnace Slag

    Science.gov (United States)

    Zhang, Wu; Zhang, Li; Li, Yuhai; Li, Xin

    2016-09-01

    The aim of the present work is to elucidate crystallization and growing process of rutile crystals in Ti-bearing blast furnace slag. The samples were taken from the liquid slag and quenched at once at elevated temperatures in order to analyze phase transaction of titanium and grain size of rutile crystals. Crystallization and growing kinetics of rutile crystals under elevated temperature conditions were calculated, and the crystallization process of rutile crystals under isothermal conditions was expressed by Avrami equation. The effects of experimental parameters, such as experimental temperatures, SiO2 addition, cooling rate, crystal seed addition and oxygen flow, were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), the optimal conditions for rutile crystals to grow up were obtained. Distribution and movement state of rutile crystals in the slag were analyzed.

  2. Continuous replenishment of molten semiconductor in a Czochralski-process, single-crystal-growing furnace

    Science.gov (United States)

    Fiegl, George (Inventor); Torbet, Walter (Inventor)

    1981-01-01

    A replenishment crucible is mounted adjacent the usual drawing crucible, from which a monocrystalline boule is drawn according to the Czochralski method. A siphon tube for molten semiconductor transfer extends from the replenishment crucible to the drawing crucible. Each crucible is enclosed within its own hermetic shell and is provided with its own heater. The siphon tube is initially filled with molten semiconductor by raising the inert atmospheric pressure in the shell surrounding the replenishment crucible above that surrounding the drawing crucible. Thereafter, adjustment of the level of molten semiconductor in the drawing crucible may be achieved by adjusting the level in either crucible, since the siphon tube will establish the same level in both crucibles. For continuous processing, solid semiconductor may be added to and melted in the replenishment crucible during the process of drawing crystals from the drawing crucible. A constant liquid level of melted semiconductor is maintained in the system by an optical monitoring device and any of several electromechanical controls of the rate of replenishment or crucible height.

  3. A virtual crystallization furnace for solar silicon

    Energy Technology Data Exchange (ETDEWEB)

    Steinbach, I.; Franke, D. [ACCESS e.V., Aachen (Germany); Krumbe, W.; Liebermann, J. [Bayer AG, Krefeld-Uerdingen (Germany)

    1994-12-31

    Blocks of silicon for photovoltaic applications are economically crystallized in large casting furnaces. The quality of the material is determined by the velocity of the crystallization front, the flatness of the liquid-solid interface and the thermal gradients in the solid during cooling. The process cycle time, which is determined by the rate of crystallization and cooling, has a large effect on the process economic viability. Traditionally trial and error was used to determine the process control parameters, the success of which depended on the operator`s experience and intuition. This paper presents a numerical model, which when completed by a fitted data set, constitutes a virtual model of a real crystallization furnace, the Virtual Crystallization Furnace (VCF). The time-temperature distribution during the process cycle is the main output, which includes a display of actual liquid-solid front position. Moreover, solidification velocity, temperature gradients and thermal stresses can be deduced from this output. The time needed to run a simulation on a modern work-station is approximately 1/6 of real process time, thereby allowing the user to make many process variations at very reasonable costs. Therefore the VCF is a powerful tool for optimizing the process in order to reduce cycle time and to increase product quality.

  4. Measurement of physical property values of molten semiconductor in microgravity environments and analysis of heat flow in silicon crystal growing furnace; Bisho juryoku kankyoka ni okeru handotai yueki no busseichi sokutei oyobi silicon kessho seicho ronai netsu ryudo kaiseki no kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Imaishi, Y. [Kyushu University, Fukuoka (Japan). Institute of Advanced Material Study; Tsukada, T. [Tohoku University, Sendai (Japan). The Institute for Chemical Reaction Science; Kitagawa, S.

    1997-09-10

    Simulation is conducted, covering a range from microscopic atom scale phenomena to a Cz furnace as a whole, for the analysis of high-quality silicon crystal growing Cz furnaces and for the evaluation of the degree of soundness represented by measured physical property values. Physical property value measuring experiments are being conducted in microgravity environments using the JAMIC (Japan Micro Gravity Center) free-fall tower, etc., and part of the results achieved so far is reported. In an `analysis of behavior of droplets afloat in an electromagnetic field,` electromagnetic levitation furnace coils and molten silicon drops are modelled, and the effect of gravitational acceleration on the drop shape and on the gravity center displacement upon application of a high-frequency current to the levitation coils is examined. In a `study of organization of comprehensive analysis codes for Cz furnace,` analysis programs for all the factors, a heat conduction analysis code, and a heat radiation code have been completed. In a `microsimulation,` studies of crystals and phenomena in molten semiconductor on the atomic scale are discussed. 6 figs.

  5. Radial furnace shows promise for growing straight boron carbide whiskers

    Science.gov (United States)

    Feingold, E.

    1967-01-01

    Radial furnace, with a long graphite vaporization tube, maintains a uniform thermal gradient, favoring the growth of straight boron carbide whiskers. This concept seems to offer potential for both the quality and yield of whiskers.

  6. Growing Single Crystals of Compound Semiconductors

    Science.gov (United States)

    Naumann, Robert J.; Lehoczky, Sandor L.; Frazier, Donald O.

    1987-01-01

    Defect reduced by preventing melt/furnace contact and suppressing convention. Large crystals of compound semiconductors with few defects grown by proposed new method. Such materials as gallium arsenide and cadmium telluride produced, with quality suitable for very-large-scale integrated circuits or for large focal-plane arrays of photodetectors. Method used on small scale in Earth gravity, but needs microgravity to provide crystals large enough for industrial use.

  7. A numerical model including PID control of a multizone crystal growth furnace

    Science.gov (United States)

    Panzarella, Charles H.; Kassemi, Mohammad

    This paper presents a 2D axisymmetric combined conduction and radiation model of a multizone crystal growth furnace. The model is based on a programmable multizone furnace (PMZF) designed and built at NASA Lewis Research Center for growing high quality semiconductor crystals. A novel feature of this model is a control algorithm which automatically adjusts the power in any number of independently controlled heaters to establish the desired crystal temperatures in the furnace model. The control algorithm eliminates the need for numerous trial and error runs previously required to obtain the same results. The finite element code, FIDAP, used to develop the furnace model, was modified to directly incorporate the control algorithm. This algorithm, which presently uses PID control, and the associated heat transfer model are briefly discussed. Together, they have been used to predict the heater power distributions for a variety of furnace configurations and desired temperature profiles. Examples are included to demonstrate the effectiveness of the PID controlled model in establishing isothermal, Bridgman, and other complicated temperature profies in the sample. Finally, an example is given to show how the algorithm can be used to change the desired profile with time according to a prescribed temperature-time evolution.

  8. Growing Organic Crystals By The Czochralski Method

    Science.gov (United States)

    Shields, Angela; Frazier, Donald O.; Penn, Benjamin G.; Aggarwal, M. D.; Wang, W. S.

    1994-01-01

    Apparatus grows high-quality single crystals of organic compounds by Czochralski method. In Czochralski process, growing crystal lifted from middle of molten material without touching walls. Because of low melting temperatures of organic crystals, glass vessels usable. Traditional method for inorganic semiconductors adapted to optically nonlinear organic materials.

  9. Solar furnace satellite for large diameter crystal growth in space

    Science.gov (United States)

    Overfelt, Tony; Wells, Mark; Blake, John

    1993-02-01

    Investigators worldwide are preparing experiments to test the influence of low gravity found in space on the growth of many crystalline materials. However, power limitations prevent existing space crystal growth furnaces from being able to process samples any larger than about 2 cm, and in addition, the background microgravity levels found on the Space Shuttle are not low enough to significantly benefit samples much larger than 2 cm. This paper describes a novel concept of a free-flying platform utilizing well-established solar furnace technology to enable materials processing in space experiments on large-diameter crystals. The conceptual design of this Solar Furnace Satellite is described along with its operational scenario and the anticipated g levels.

  10. Growing Crystals with a Computer.

    Science.gov (United States)

    Berkowitz, S. J.; Haase, D. G.

    1987-01-01

    Describes an open-ended computer simulation project that can be used to illustrate the growth of solid crystals in different forms at any level from high school physics to graduate physics. Discusses a simple computer program in BASIC language on an IBM personal computer. Gives examples of simulations. (CW)

  11. Studies of laser crystal growth. 1. Production of crystal growth furnaces and operating results

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Akira; Sasuga, Tsuneo; Arisawa, Takashi; Takuma, Hiroshi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Anzai, Yutaka; Katsurayama, Masamichi; Yamazaki, Takafumi; Yamagishi, Kiyoshi

    1997-10-01

    Table top short pulse Peta-watt laser system is the most promising light source to drive studying high energy field physics in advance photon research. To achieve high efficiency laser oscillation in stable condition, it is required to pull out the best performance from laser crystals as the gain medium. Therefore, we have conducted cooperative investigation with Mitsui Mining and Smelting Co., LTD. to create large ideal laser crystals by improved growth methods which solve several problems in usual growth techniques. This report describes specifications, results of operation, and improvements in two different types of growth furnaces which make homogeneous doped concentration along growth direction of Nd:YAG laser crystal and large fluoride laser crystals with a wide band gap, respectively. It also describes the first four results of crystals such as YAG, Nd:YAG, YLF, and LBO grown by these furnaces. (author)

  12. Crystallization of Synthetic Blast Furnace Slags Pertaining to Heat Recovery

    Science.gov (United States)

    Esfahani, Shaghayegh

    Heat recovery from blast furnace slags is often contradicted by another requirement, to generate amorphous slag for its use in cement production. As both the rate and extent of heat recovery and slag structure are determined by its cooling rate, a relation between the crystallization kinetics and the cooling conditions is highly desired. In this study, CaO-SiO2-Al2O3-MgO (CSAM) slags with different basicities were studied by Single Hot Thermocouple Technique (SHTT) during isothermal treatment and non-isothermal cooling. Their time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams were plotted and compared with each other. Furthermore, kinetic parameters such as the Avrami exponent (n), rate coefficient (K) and effective activation energy of crystallization (EA) were found by analysis of data obtained from in-situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In addition to the experimental work, a mathematical model was developed and validated that predicts the amount of crystallization during cooling. A second mathematical model that calculates temperature history of slag during its cooling was coupled with the above model, to allow studying the effect of parameters such as the slag/air ratio and granule size on the heat recovery and glass content of slag.

  13. Temperature fields in a growing solar silicon crystal

    Directory of Open Access Journals (Sweden)

    Kondrik A. I.

    2012-06-01

    Full Text Available The optimal thermal terms for growing by Czochralski method Si single-crystals, suitable for making photoelectric energy converters, has been defined by the computer simulation method. Dependences of temperature fields character and crystallization front form on the diameter of the crystal, stage and speed of growing, and also on correlation between diameter and height of the crystal has been studied.

  14. Crystal growth of high-purity multicrystalline silicon using a unidirectional solidification furnace for solar cells

    Science.gov (United States)

    Gao, B.; Chen, X. J.; Nakano, S.; Kakimoto, K.

    2010-04-01

    An improved furnace was designed to reduce the carbon impurity of multicrystalline silicon at unidirectional solidification process. Global simulations of oxygen and carbon transport in the improved furnace showed that the carbon concentration in the crystal can be reduced to a negligible value in the order of 10 14 atom/cm 3; simultaneously, the oxygen concentration in the crystal can also be reduced by at least 30%. Therefore, the present design can markedly reduce the back transfer of CO from graphite components of the furnace.

  15. Thermal radiation and low-temperature-vapour growth of HgI 2 crystal in production furnace

    Science.gov (United States)

    Roux, A.; Fedoseyev, A.; Roux, B.

    1993-06-01

    Heat exchanges in a sealed ampoule in the LTVG (low temperature vapour growth) furnace have been modelled in order to compute temperature fields and control the growth of HgI 2 crystals from vapour phase at low temperatures. We use a coupled conductive-radiative model to determine the shapes of the source and the crystal at different equilibrium states (i.e. without growth rate). The model involves conductivity anisotropy in the crystal and radiative exchanges between grey and diffuse surfaces (source and crystal interfaces, Pyrex walls), which are considered as opaque. Internal buoyancy effect is not taken into account as the pressure inside the ampoule is very small. The source temperature is fixed. For different undercoolings, i.e. for different cold finger temperatures, the "equilibrium" isotherm between the source/gas and crystal/gas interface has been numerically obtained. This "equilibrium" isotherm, which is associated with the stop of the growing process, gives a crystal shape. This shape is compared with experimental results given by the ETH-Zürich group. The model would permit a better understanding and control of the future HgI 2 crystal growth experiment. The computations are performed using a finite element package (FIDAP).

  16. Conductive-radiative model for predicting the shape of HgI2 crystal grown in the LTVG furnace

    Science.gov (United States)

    Roux, A.; Fedoseyev, A.; Roux, Bernard

    1992-08-01

    The modeling of heat exchanges in a sealed ampoule in the LTVG (Low Temperature Vapor Growth) furnace is focused upon, in order to compute temperature fields and control the growth of HgI2 crystals from vapor phase at low temperatures. A coupled conductive radiative model was used to determine the shape of the source and the crystal at different equilibrium states (that is, without growth rate). The model involves conductivity anisotropy in the crystal and radiative exchanges between grey and diffuse surfaces (source and crystal interfaces, pyrex walls), which are considered as opaque. Internal buoyancy effect is not taken into account as the pressure inside the ampoule is very small. The source temperature is fixed. For different undercoolings, that is, for different cold finger temperatures, the 'equilibrium' isotherm between the source/gas and crystal/gas interfaces was numerically obtained. This 'equilibrium' isotherm, which is associated with the stop of the growing process, gives a crystal shape. This shape is compared with experimental results given by the ETH-Zurich group. The model would permit a better understanding and control of the future HgI2 crystal growth experiment. The computations are performed using a finite element package (FIDAP).

  17. Automatic Control System for the High Pressure CdTe Crystal Growth Furnace

    Directory of Open Access Journals (Sweden)

    Petr Praus

    2006-08-01

    Full Text Available CdTe and (CdZnTe bulk single crystals have been widely used as substrates for MBE and LPE epitaxy of infrared (HgCdTe as well as gamma- and X-ray detectors. The Cd1-xZnxTe (x = 0.04-0.1 single crystals with diameter up to 100 mm and height at most 40 mm were prepared in our laboratory in a vertical arrangement by gradual cooling of the melt (the Vertical Gradient Freezing method. Achievement of excellent crystal quality required full control of Cd pressure during the growth process and application of high Cd pressures (up to 4 bar at growth temperature. An electronic control system was designed to control both temperature and internal pressure of two zones CZT crystal growth furnace by using two high performance PID controllers/setpoint programmers. Two wire current loop serial communication bus was used for the data exchange and computer control of the furnace electronics setup. Control software was written to supervise the crystal growth process and to collect all important data and parameters.

  18. High-Precision Temperature Control of a Crystal Growth Furnace at 1,500 C

    Science.gov (United States)

    Stenzel, Ch.; Hess, A.; Croell, A.; Breuer, D.; Sauermann, H.

    2012-01-01

    For crystal growth of semiconductor materials a short-term temperature stability of 0.1 C at 1500 C is one of the essential parameters to be addressed for achieving high-quality crystals. Hence, for temperature monitoring and control with high precision in a floating zone furnace two sets of thermo-sensors, type B thermocouples and optical fibre thermometers, have been implemented and successfully operated in the furnace for more than 2000 h. The optical fibre thermometers consist of an optical system made of sapphire (two fibres plus a prism in between for deflection) and transmit the infra-red radiation of the heater to the outside of the hot core of the furnace for pyrometric temperature measurement. A dedicated control algorithm has been set up which controlled the power settings to the individual heaters. Both sensor types showed no degradation after this period and yielded a short-term stability at 1200 C of 0.05 C (optical fibre thermometers), respectively 0.08 C (thermocouples).

  19. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    Science.gov (United States)

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-07

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  20. Mutual Influence of Special Components in Baotou Steel Blast Furnace Slag on the Crystallization Behavior of Glass

    Directory of Open Access Journals (Sweden)

    Yici Wang

    2012-01-01

    Full Text Available In the process of glass-ceramics prepared with Baotou steel blast furnace slag, quartz sand, and other raw materials by melting method, the mutual influence of the special components such as CaF2, REXOY, TiO2, K2O, and Na2O in the blast furnace slag on the crystallization behavior of parent glass was investigated using differential thermal analysis (DTA and X-ray diffraction (XRD. The results show that the special components in slag can reduce the crystallization temperature and promote crystallization of glass phase, which belongs to surface crystallization of glass, and they cannot play the role of the nucleating agent; the major crystal phase composed of diopside, diopside containing aluminum and anorthite, is slightly different from the expected main crystal phase of diopside. Therefore, the nucleating agents of proper species and quantity must be added into the raw materials in order to obtain glass-ceramics. The results have important theoretical guidance meaning for realizing industrial production of Baotou steel blast furnace slag glass-ceramics preparation.

  1. An approach for phosphate removal with quartz sand, ceramsite, blast furnace slag and steel slag as seed crystal.

    Science.gov (United States)

    Qiu, Liping; Wang, Guangwei; Zhang, Shoubin; Yang, Zhongxi; Li, Yanbo

    2012-01-01

    The phosphate removal abilities and crystallization performance of quartz sand, ceramsite, blast furnace slag and steel slag were investigated. The residual phosphate concentrations in the reaction solutions were not changed by addition of the ceramsite, quartz sand and blast furnace slag. The steel slag could provide alkalinity and Ca(2+) to the reaction solution due to its hydration activity, and performed a better phosphate removal performance than the other three. Under the conditions of Ca/P 2.0, pH 8.5 and 10 mg P/L, the phosphate crystallization occurred during 12 h. The quartz sand and ceramsite did not improve the phosphate crystallization, but steel slag was an effective seed crystal. The phosphate concentration decreased drastically after 12 h after addition of steel slag, and near complete removal was achieved after 48 h. The XRD analysis showed that the main crystallization products were hydroxyapatite (HAP) and the crystallinity increased with the reaction time. Phosphate was successfully recovered from low phosphate concentration wastewater using steel slag as seed material.

  2. Celebrating the International Year of Crystallography with a Wisconsin High School Crystal Growing Competition

    Science.gov (United States)

    Guzei, Ilia A.

    2014-01-01

    In honor of the 2014 International Year of Crystallography, the first Wisconsin Crystal Growing Competition was successfully organized and conducted. High school students from 26 schools across the state competed for prizes by growing large crystals of CuSO[subscript4]·5(H[subscript2]O). This paper describes how the event was planned and carried…

  3. Celebrating the International Year of Crystallography with a Wisconsin High School Crystal Growing Competition

    Science.gov (United States)

    Guzei, Ilia A.

    2014-01-01

    In honor of the 2014 International Year of Crystallography, the first Wisconsin Crystal Growing Competition was successfully organized and conducted. High school students from 26 schools across the state competed for prizes by growing large crystals of CuSO[subscript4]·5(H[subscript2]O). This paper describes how the event was planned and carried…

  4. MUZO flight experience with the programmable multizone furnace

    Science.gov (United States)

    Lockowandt, Christian; Loth, Kenneth

    1993-01-01

    The Multi-Zone (MUZO) furnace has been developed for growing germanium (Ge) crystals under microgravity in a Get Away Special (GAS) payload. The MUZO furnace was launched with STS-47 Endeavour in September 1992. The payload worked as planned during the flight and a Ge sample was successfully processed. The experiment has given valuable scientific information. The design and functionality of the payload together with flight experience is reported.

  5. DEVELOPMENT OF ELECTRONIC VERNEUIL FURNACE

    Science.gov (United States)

    HIGH TEMPERATURE, *PLASMA JETS, *REFRACTORY MATERIALS, ALTERNATING CURRENT, CELLULOSE ACETATES, CRYSTAL STRUCTURE, CRYSTALS , GAS DISCHARGES, GROWTH ...PHYSIOLOGY), LABORATORY FURNACES, PLASMAS(PHYSICS), RADIOFREQUENCY GENERATORS, RADIOFREQUENCY POWER, SINGLE CRYSTALS , THEORY.

  6. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    Science.gov (United States)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-09-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  7. Influence of high and low gravity on convection around growing crystals

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    Hallett, J.; Harrison, K.

    1988-01-01

    Crystals growing from solution lead to changes in solution concentration which normally lead to convection in a gravitational field. This enhances local supersaturation and changes the growth rate and shape of the crystal. Experiments are described where velocity is enhanced by moving the crystal through the solution, and reduced to low values by performing the growth experiments in the low g environment of a KC-135 aircraft parabola. Differences of refractive index enable the convection to be viewed in an optical system. Results show the importance of even low convection on growth, and the ultimate composition and habit of the crystal.

  8. Effect of cooling rate on the crystallization behavior of perovskite in high titanium-bearing blast furnace slag

    Institute of Scientific and Technical Information of China (English)

    Lu Liu; Mei-long Hu; Chen-guang Bai; Xue-weiLü; Yu-zhou Xu; Qing-yu Deng

    2014-01-01

    The effect of cooling rate on the crystallization of perovskite in high Ti-bearing blast furnace (BF) slag was studied using confocal scanning laser microscopy (CSLM). Results showed that perovskite was the primary phase formed during the cooling of slag. On the slag surface, the growth of perovskite proceeded via the successive production of quasi-particles along straight lines, which further extended in certain directions. The morphology and structure of perovskite was found to vary as a function of cooling rate. At cooling rates of 10 and 30 K/min, the dendritic arms of perovskite crossed obliquely, while they were orthogonal at a cooling rate of 20 K/min and hexagonal at cooling rates of 40 and 50 K/min. These three crystal morphologies thus obtained at different cooling rates respectively corresponded to the ortho-rhombic, cubic and hexagonal crystal structures of perovskite. The observed change in the structure of perovskite could probably be attrib-uted to the deficiency of O2-,when Ti2O3 was involved in the formation of perovskite.

  9. Dynamic Crystallization Experiments Using Conventional and Solar Furnace Techniques--implications For The Formation of Refractory Forsterite In Chondrites

    Science.gov (United States)

    Pack, A.; Sauerborn, M.; Klerner, S.; Palme, H.; Neumann, A.; Seboldt, W.

    A distinct generation of forsteritic olivine (Mg2SiO4) grains (RF) with unusually high concentrations of refractory components including CaO (0.7 wt.%), Al2O3 (0.4 wt.%), V, Sc, and REEs occurs in unequilibrated chondrites, including ordinary, carbonaceous, and the highly oxidized Rumurutiites. Contents of siderophile elements like FeO (1 wt.%), Ni, or Mn are extremly low in RF. It is inferred that formation of RF pre-dates the formation of chondrules and matrix as well as formation of the different types of parent bodies (CCs, OCs, oxidized R-chondrites). Hence, RF can help us to better understand the processes in the early stage of the solar system in the time between formation of CAIs and Si,Mg-chondrules. However, formation of RF is not well understood. Crystallization of RF in chon- drules requires chondrule melts with ca. 20 wt.% CaO. Most chondrules have typically <4 wt.% CaO (max. ca. 10 wt.% CaO). We have conducted dynamic crystallization experiments using a conventional furnace (1.5...1000 K·min-1) and the DLR solar furnace (approx. 100000 K·min-1) in order to test if rapid cooling of a chondrule- like melt would produce high CaO in RF. We demostrate that Ca-partitioning between olivine and silicate melt is only weakly influenced by rapid cooling even at extremly high cooling rates in the range of 105 K·min-1 as obtained in the solar furnace ex- periments. At a bulk composition of the starting melt of 7.5 wt.% CaO, no deviation from equilibrium fractionation was observed (T/t = 1.5 . . . 105 K·min-1). At a ol/melt bulk content of 17.5 wt.% CaO, in increase in DCa of approximately 10...20% was observed. Chondrules with CaO contents in the range of 10 wt.% (upper limit of CaO in chondrules) thus cannot be regarded to be the host of RF. Hence, there must have been an early generation of extremly CaO-rich chondrules (20 wt.% CaO). Alternatively, RF may have formed by other processes, e. g. direct condensation from the solar nebula.

  10. Solutal Convection Around Growing Protein Crystal and Diffusional Purification in Space

    Science.gov (United States)

    Lee, Chun P.; Chernov, Alexander A.

    2004-01-01

    At least some protein crystals were found to preferentially trap microheterogeneous impurities. The latter are, for example, dimmer molecules of the crystallizing proteines (e.g. ferritin, lysozyme), or the regular molecules on which surfaces small molecules or ions are adsorbed (e.g. acetilated lysozyme) and modi@ molecular charge. Impurities may induce lattice defects and deteriorate structural resolution. Distribution of impurities between mother solution and gorwing crystal is defined by two interrelated distribution coefficients: kappa = rho(sup c, sub 2) and K = (rho(sup c, sub 2)/rho(sup c, sub 1)/rho(sub 2)/rho(sub 1). Here, rho(sub 2), rho(sub 1) and rho(sup c, sub 2) are densities of impurity (2) and regular protein (1) in solution at the growing interface and within the crystal ("c"). For the microheterogeneous impurities studied, K approx. = 2 - 4, so that kappa approx. - 10(exp 2) - 10(exp 3), since K = kappa (rho(sub 1)/rho(sup c, sub 1) and protein solubility ratio rho(sub 1)/rho(sub=p c, sub 2) much less than 1. Therefore, a crystal growing in absence of convection purifies mother solution around itself, grows cleaner and, probably, more perfect. If convection is present, the solution flow permanently brings new impurities to the crystal. This work theoretically addressed two subjects: 1) onset of convection, 2) distribution of impurities.

  11. Automatic Control System for the High Pressure CdTe Crystal Growth Furnace

    OpenAIRE

    Petr Praus; Eduard Belas; Jiri Bok; Roman Fesh; Jan Franc; Pavel Hoschl

    2006-01-01

    CdTe and (CdZn)Te bulk single crystals have been widely used as substrates for MBE and LPE epitaxy of infrared (HgCd)Te as well as gamma- and X-ray detectors. The Cd1-xZnxTe (x = 0.04-0.1) single crystals with diameter up to 100 mm and height at most 40 mm were prepared in our laboratory in a vertical arrangement by gradual cooling of the melt (the Vertical Gradient Freezing method). Achievement of excellent crystal quality required full control of Cd pressure during the growth process and ap...

  12. Effect of Fe2O3 on the crystallization behavior of glass-ceramics produced from naturally cooled yellow phosphorus furnace slag

    Science.gov (United States)

    Liu, Hong-pan; Huang, Xiao-feng; Ma, Li-ping; Chen, Dan-li; Shang, Zhi-biao; Jiang, Ming

    2017-03-01

    CaO-Al2O3-SiO2 (CAS) glass-ceramics were prepared via a melting method using naturally cooled yellow phosphorus furnace slag as the main raw material. The effects of the addition of Fe2O3 on the crystallization behavior and properties of the prepared glass-ceramics were studied by differential thermal analysis, X-ray diffraction, and scanning electron microscopy. The crystallization activation energy was calculated using the modified Johnson-Mehl-Avrami equation. The results show that the intrinsic nucleating agent in the yellow phosphorus furnace slag could effectively promote the crystallization of CAS. The crystallization activation energy first increased and then decreased with increasing amount of added Fe2O3. At 4wt% of added Fe2O3, the crystallization activation energy reached a maximum of 676.374 kJ·mol-1. The type of the main crystalline phase did not change with the amount of added Fe2O3. The primary and secondary crystalline phases were identified as wollastonite (CaSiO3) and hedenbergite (CaFe(Si2O6)), respectively.

  13. Thermal spray forming of refractory sample ampoule cartridges for single crystal growth space furnaces

    Science.gov (United States)

    Zimmerman, Frank; Poorman, Richard; Holmes, Richard; Mckechnie, Timothy; Krotz, Phil; Liaw, Yoon

    1993-01-01

    A thermal spray process is being used to build up refractory metals and ceramics into a containment cartridge for high temperature, single crystal semiconductor growth experiments. This process uses high energy plasma inside a low pressure (100-200 torr) inert environment to apply layers of material onto a removable mandrel. A variety of materials are being characterized and evaluated against a demanding set of requirements, including high service temperature (1700 C), oxidation resistance, and resistance to liquid metal attack. Techniques to spray form refractory metals (tungsten, molybdenum, niobium, tantalum) and ceramics (alumina, boron nitride) are being developed in the Plasma Spray Cell at Marshall Space Flight Center. These plasma spray formed materials have been evaluated for mechanical properties, density, microstructure, and resistance to liquid metal attack. Forming techniques and the resultant mechanical and metallurgical properties are presented.

  14. A General Method for Growing Two-Dimensional Crystals of Organic Semiconductors by "Solution Epitaxy".

    Science.gov (United States)

    Xu, Chunhui; He, Ping; Liu, Jie; Cui, Ajuan; Dong, Huanli; Zhen, Yonggang; Chen, Wei; Hu, Wenping

    2016-08-08

    Two-dimensional (2D) crystals of organic semiconductors (2DCOS) have attracted attention for large-area and low-cost flexible optoelectronics. However, growing large 2DCOS in controllable ways and transferring them onto technologically important substrates, remain key challenges. Herein we report a facile, general, and effective method to grow 2DCOS up to centimeter size which can be transferred to any substrate efficiently. The method named "solution epitaxy" involves two steps. The first is to self-assemble micrometer-sized 2DCOS on water surface. The second is epitaxial growth of them into millimeter or centimeter sized 2DCOS with thickness of several molecular layers. The general applicability of this method for the growth of 2DCOS is demonstrated by nine organic semiconductors with different molecular structures. Organic field-effect transistors (OFETs) based on the 2DCOS demonstrated high performance, confirming the high quality of the 2DCOS.

  15. Moving-Temperature-Gradient Heat-Pipe Furnace Element

    Science.gov (United States)

    Gillies, Donald C.; Lehoczky, Sandor L.; Gernert, Nelson J.

    1993-01-01

    In improved apparatus, ampoule of material directionally solidified mounted in central hole of annular heat pipe, at suitable axial position between heated and cooled ends. Heated end held in fixed position in single-element furnace; other end left in ambient air or else actively cooled. Gradient of temperature made to move along heat pipe by changing pressure of noncondensable gas. In comparison with prior crystal-growing apparatuses, this one simpler, smaller, and more efficient.

  16. Uptake of gaseous aromatic hydrocarbons by non-growing ice crystals

    Science.gov (United States)

    Fries, Elke; Haunold, Werner; Jaeschke, Wolfgang; Hoog, Ines; Mitra, Subir K.; Borrmann, Stephan

    Laboratory studies were performed in a walk-in cold chamber to investigate the uptake of aromatic hydrocarbons by non-growing ice crystals at -20 °C. Dendritic ice crystals were grown by vapor deposition and exposed to organic gases (benzene, toluene, ethylbenzene, m/ p-xylene, o-xylene, n-propylbenzene, 4-ethyltoluene, 1,3,5-trimethylbenzene, tert-butylbenzene, 1,2,4-trimethylbenzene, and 1,2,3-trimethylbenzene) at gas-phase concentrations between 2.8 and 33.1 μg m -3. During all exposure experiments, the gas/air stream was maintained at ice saturation to avoid ice crystal growth or evaporation. An analytical method comprising of solid-phase-micro-extraction followed by gas chromatography/mass spectrometry (SPME/GC-MS) was applied, which allows detection of organic compounds in melted ice at 0.025 ng g ice-1. The SPME/GC-MS method was an appropriate tool to determine the uptake of organic compounds by ice crystals at the applied gas-phase concentrations. However, it was not possible to detect any of the test substances in ice samples after exposure. No adsorption could be detected by increasing gas-phase concentrations. Neither increasing exposure time nor lowering flow rate of the carrier gas caused detectable adsorption effects of aromatic compounds on ice. Our results indicate that adsorption of aromatic hydrocarbons is either insignificant or highly reversible at -20 °C. These findings are consistent with reversible adsorption processes reported already for many oxygenated organic compounds like alcohols, acids, and aldehydes. Although the specific surface area of dendritic ice crystals is large, the results of our study demonstrate that gas uptake by ice surfaces is negligible for the removal of aromatic hydrocarbons in the atmosphere. This is an indication that the occurrence of aromatic hydrocarbons in precipitation cannot be explained by surface adsorption. There must be another accumulation process leading to concentrations of aromatic hydrocarbons

  17. 晶体加热炉三维温度场可视化方法研究%ON THREE-DIMENSIONAL TEMPERATURE FIELD VISUALISATION FOR CRYSTAL FURNACE

    Institute of Scientific and Technical Information of China (English)

    李世其; 李伟; 朱文革

    2011-01-01

    为实现材料科学实验过程中远程监控晶体加热炉中三维温度场的分布,以便于在实验过程中实时修正实验参数,提出了一种晶体加热炉三维温度场可视化仿真方法.对加热炉进行热力学建模,并通过数值解法得出温度场的离散解,采用逐点插入法对求得的离散解进行四面体剖分,绘制等值线和等值面,并以OpenInventor为三维可视化平台,描绘出炉膛内部温度场的分布,为材料科学家研究材料样品的加工过程提供直观的依据,控制实验的工艺过程.经过实验,证明所提方法的有效性和可行性.%Aiming at the realisation of remote monitoring 3D temperature field distribution of the crystal furnace in materials science experiments so that to easily modify the experimental parameters in time during the process of the experiments, a visualised simulation method for 3D temperature field of crystal fumace is presented. The furnace is modelled with thermodynannics and the discrete solution of the lemperature field is derived by numerical method. The incremental insertion is employed to conduct the tetrahedron division of the discrete solution obtained, the contour line and isosurface are drawn, and then OpenInventor is used as the 3D visualisation platform to depict the distribution of the temperature field in heart of the furnace. All these provide intuitive basis to material scientists on studying tie processing course of material samples, and help them to control the technological process of the experiments. The validity and feasibility of this approach is demonstrated through experiments.

  18. The growth of Mg2TiO4 single crystals using a four-mirror furnace

    Directory of Open Access Journals (Sweden)

    Golubović Aleksandar

    2011-01-01

    Full Text Available A single crystal of Mg2TiO4 was grown by the travelling solvent float zone (TSFZ method. The lattice parameter a = 0.8444(8 nm was determined by X-ray powder diffraction analysis. The optical properties of the Mg2TiO4 single crystals were studied using spectroscopic ellipsometry. The obtained results are discussed and compared with published data.

  19. Temperature distribution in growing semi-transparent crystals. 3. Conical liquid/solid interface

    Energy Technology Data Exchange (ETDEWEB)

    Kvapil, J.; Kubelka, J.; Kvapil, J.; Perner, B. (Monokrystaly, Turnov (Czechoslovakia))

    1983-05-01

    Temperature distribution in Al/sub 2/O/sub 3/ and YAG crystals grown by Czochralski method and in the melt layer adjacent to the liquid/solid interface of the conical shape was computed. The results were compared with the quality of the crystals. Using a highly absorbing material, temperature difference near the deeply submerged sharp interface decreases from the edge to the centre of a crystal and it is relatively great and unalterable in the case of a shallowly submerged blunt interface. Sharp interface show the crystals grown from the melt of the same composition (Al/sub 2/O/sub 3/ or accurately ''stoichiometric'' YAG), whereas the blunt one is typical of YAG grown from the melt of the ''non-stoichiometric'' composition, because its solidifying point is below the melting point of YAG phase.

  20. Chiral Symmetry Breaking During Growing Process of NaClO3 Crystal under Direct-Current Electric Field

    Institute of Scientific and Technical Information of China (English)

    CHEN Wan-Chun; CHEN Xiao-Long

    2007-01-01

    @@ We investigate the influence of dc electric field on chiral symmetry breaking during the growing process of NaClO3 crystal. Nucleation and growth of NaClO3 are completed from an aqueous solution by a fast cooling temperature technology. A pair of polarization microscopes are used to identify a distribution of chiral crystals. Experimental results indicate that the dc electric field has an effect on distribution of chirality, but the direction of the dc electric field is not sensitive to the chiral autocatalysis and selectivity, i.e. the nature convection driving by the gravity does not play an important role on a thin layer of NaClO3 solution. The experimental phenomena may be elucidated by the ECSN mechanism.

  1. Narrow zone heating by a new radiation focusing technique - Toroidal ellipsoid furnace. [for zone leveling and crystal growth in advanced multicomponent semiconductors

    Science.gov (United States)

    Davidson, M. C.; Holland, L. R.

    1978-01-01

    The paper describes the design of a toroidal ellipsoid furnace for narrow zone heating of materials in sealed transparent ampoules. The heater is a toroid flattened to an elliptical cross section like a partially inflated inner tube resting on a horizontal surface. The foci of the ellipsoid are two concentric rings. The outer focus is occupied by a heater wire, and the inner focus is arranged to fall on the surface of the cylindrical ingot within its transparent capsule. One advantage of the new furnace is that the wire heater closely approximates the ideal shape, lying along an extended line focus, as opposed to the elusive point source of the Costello furnace. Also, the ingot is heated uniformly around its circumference.

  2. Step density waves on growing vicinal crystal surfaces - Theory and experiment

    Science.gov (United States)

    Ranguelov, Bogdan; Müller, Pierre; Metois, Jean-Jacques; Stoyanov, Stoyan

    2017-01-01

    The Burton, Cabrera and Frank (BCF) theory plays a key conceptual role in understanding and modeling the crystal growth of vicinal surfaces. In BCF theory the adatom concentration on a vicinal surface obeys to a diffusion equation, generally solved within quasi-static approximation where the adatom concentration at a given distance x from a step has a steady state value n (x) . Recently, we show that going beyond this approximation (Ranguelov and Stoyanov, 2007) [6], for fast surface diffusion and slow attachment/detachment kinetics of adatoms at the steps, a train of fast-moving steps is unstable against the formation of steps density waves. More precisely, the step density waves are generated if the step velocity exceeds a critical value related to the strength of the step-step repulsion. This theoretical treatment corresponds to the case when the time to reach a steady state concentration of adatoms on a given terrace is comparable to the time for a non-negligible change of the step configuration leading to a terrace adatom concentration n (x , t) that depends not only on the terrace width, but also on its "past width". This formation of step density waves originates from the high velocity of step motion and has nothing to do with usual kinetic instabilities of step bunching induced by Ehrlich-Schwoebel effect, surface electromigration and/or the impact of impurities on the step rate. The so-predicted formation of step density waves is illustrated by numerical integration of the equations for step motion. In order to complete our previous theoretical treatment of the non-stationary BCF problem, we perform an in-situ reflection electron microscopy experiment at specific temperature interval and direction of the heating current, in which, for the first time, the step density waves instability is evidenced on Si(111) surface during highest possible Si adatoms deposition rates.

  3. Model study of local enhancement of chemical potential gradient after facet formation on growing spherical Cu 2-δSe crystals

    Science.gov (United States)

    Lovrić, Davorin; Vučić, Zlatko; Gladić, Jadranko

    2007-06-01

    The growth of spherical copper selenide single crystals (fed by Cu atoms at constant rate) is driven by the gradient of the chemical potential, which is in the absence of facets isotropic and proportional to inverse square of crystal radius. We investigate the influence of the facets on the local chemical potential gradient on the facet site by a model based on diffusion of Cu atoms with appropriate boundary conditions. The average chemical potential gradient decreases as crystal grows, acquiring values that are, except for the initial growing period, below the threshold value for activation of 2D nucleation. We show that in spite of this fact the local chemical potential gradient, due to the facet presence, may acquire large values, sufficient to activate 2D nucleation and to justify the occurrence of the growing mode consisting of alternation of time intervals of facet vertical growth with those in which facet does not advance, as has been preliminary detected in our experiments.

  4. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  5. Designing and Testing the Heat Field of Y60A Crystal Growing Furnace%Y60A单晶炉的热场设计及测试

    Institute of Scientific and Technical Information of China (English)

    梁秀梅; 张冰毅

    2001-01-01

    结合LBO、BBO等氧化物晶体生长的工艺条件,在一台包含三温区的晶体生长炉中进行热场控制的实验研究,实验结果表明该炉室恒温区内控温精度≤±0.2℃;炉温均匀度≤±1℃.

  6. Interfacial wave theory for dendritic structure of a growing needle crystal. I - Local instability mechanism. II - Wave-emission mechanism at the turning point

    Science.gov (United States)

    Xu, Jian-Jun

    1989-01-01

    The complicated dendritic structure of a growing needle crystal is studied on the basis of global interfacial wave theory. The local dispersion relation for normal modes is derived in a paraboloidal coordinate system using the multiple-variable-expansion method. It is shown that the global solution in a dendrite growth process incorporates the morphological instability factor and the traveling wave factor.

  7. Zeolite crystal growth in space

    Science.gov (United States)

    Sacco, Albert, Jr.; Thompson, Robert W.; Dixon, Anthony G.

    1991-01-01

    The growth of large, uniform zeolite crystals in high yield in space can have a major impact on the chemical process industry. Large zeolite crystals will be used to improve basic understanding of adsorption and catalytic mechanisms, and to make zeolite membranes. To grow large zeolites in microgravity, it is necessary to control the nucleation event and fluid motion, and to enhance nutrient transfer. Data is presented that suggests nucleation can be controlled using chemical compounds (e.g., Triethanolamine, for zeolite A), while not adversely effecting growth rate. A three-zone furnace has been designed to perform multiple syntheses concurrently. The operating range of the furnace is 295 K to 473 K. Teflon-lined autoclaves (10 ml liquid volume) have been designed to minimize contamination, reduce wall nucleation, and control mixing of pre-gel solutions on orbit. Zeolite synthesis experiments will be performed on USML-1 in 1992.

  8. 基于ANSYS的单晶炉整体结构模态分析%The Model Analysis for the Whole Structure of the Single Crystal Furnace Based on ANSYS

    Institute of Scientific and Technical Information of China (English)

    白艳霞; 赵云波

    2016-01-01

    In practical production, flexible shaft of lifting system swing and surface of molten polysilicon in the crucible shaking often appear during seeding stage, which influenced quality of crystal and production efficiency seriously.The paper established 3D solid model of the whole structure of the single crystal furnace and its finite element model. The model analysis of overall structure were made respectively so as to find out the reasons of flexible shaft swing and the surface shaking during seeding stage;Finally, based on the analysis, improvement on the furnace structure was finished to make its inherent frequency avoid the external excitation frequency.%实际生产发现,某型号单晶炉提拉系统在引晶阶段常会出现软轴摆动和坩埚中多晶体液面不稳定的现象,严重影响单晶硅的质量和生产效率。本文建立某型号单晶炉整体结构的有限元模型,对单晶炉整体结构做引晶阶段的模态分析,找出提拉系统软轴摆动和坩埚液面抖动的原因,为实际生产提供参考。同时,根据静力分析和模态分析的结果对单晶炉结构进行改进,在保证其强度和刚度的情况下,使单晶炉的固有频率尽可能地避开外源激振频率,解决该型号单晶炉在生产中出现的问题。

  9. Theoretical study of the impact of stress and interstitial oxygen on the behavior of intrinsic point defects in growing Czochralski Si crystals

    Science.gov (United States)

    Sueoka, K.; Nakamura, K.; Vanhellemont, J.

    2017-09-01

    For the development of crystal pulling processes for 450 mm-diameter defect-free Si crystals, it is important to evaluate the impact of thermal stress on intrinsic point defect behavior during crystal growth. In a crystal growing from a melt, the melt/solid interface can be considered as being stress-free. Due to that the thermal stress in the growing substrate near the interface is internal plane stress. Previously, we evaluated the impact of (001) planar-isotropic stress on the formation enthalpy (Hf) of the vacancy (V) and the self-interstitial (I) using density functional theory (DFT) calculations, and explained quantitatively the published experimental values of the so-called ;Voronkov criterion;. The thermal stress in a growing crystal is indeed planar but is not isotropic in the plane except for the central region of the crystal. The purpose of the present study is to estimate the impact of planar-anisotropic stress on the formation enthalpy Hf of V and I. It is found that the three stress dependencies of σx: σy=1: 1 (planar-isotropic), 2: 1, 5: 1 (planar-anisotropic) are close to each other, independent of the assumption of isotropic or anisotropic planar stress. This is the reason why the experimental results obtained over the whole radial direction of the crystal are well reproduced by the calculated results assuming planar-isotropic stress. A uniaxial stress dependence which is a good assumption for the crystal peripheral region, leads also to results that are close to those for the planar stress dependence. Also the mechanisms behind the experimentally observed impact of interstitial oxygen (Oi), introduced during Czochralski Si growth, on V and I concentrations are clarified. DFT calculations are performed to obtain the formation energies (Ef) of V and I at all sites within a sphere with 5 Å radius around the Oi atom. Formation (vibration) entropy (Sf) calculations for V and I are also performed. It is found that both EfV and SfV of V in the zigzag

  10. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  11. Influence of gravitational and vibrational convection on the heat- and mass transfer in the melt during crystal growing by Bridgman and floating zone methods

    Science.gov (United States)

    Fedorov, Oleg

    2016-07-01

    Space materials science is one of the priorities of different national and international space programs. The physical processes of heat and mass transfer in microgravity (including effect of g-jitter) is far from complete clarity, especially for important practical technology for producing crystals from the melt. The idea of the impact on crystallizing melt by low frequency vibration includes not only the possibility to suppress unwanted microaccelerations, but also to actively influence the structure of the crystallization front. This approach is one of the most effective ways to influence the quality of materials produced in flight conditions. The subject of this work is the effect of vibrations on the thermal and hydrodynamic processes during crystal growth using Bridgman and floating zone techniques, which have the greatest prospect of practical application in space. In the present approach we consider the gravitational convection, Marangoni convection, as well as the effect of vibration on the melt for some special cases. The results of simulation were compared with some experimental data obtained by the authors using a transparent model substance - succinonitrile (Bridgman method), and silicon (floating zone method). Substances used, process parameters and characteristics of the experimental units correspond the equipment developed for onboard research and serve as a basis for selecting optimum conditions vibration exposure as a factor affecting the solidification pattern. The direction of imposing vibrations coincides with the axis of the crystal, the frequency is presented by the harmonic law, and the force of gravity was varied by changing its absolute value. Mathematical model considered axisymmetric approximation of joint convective-conductive energy transfer in the system crystal - melt. Upon application of low-frequency oscillations of small amplitude along the axis of growing it was found the suppression of the secondary vortex flows near the

  12. Orientation of growing crystals of Co- or Gd-containing L-threonine dehydrogenase by magnetic fields

    Science.gov (United States)

    Maki, Syou; Ishikawa, Kazuhiko; Ataka, Mitsuo

    2009-12-01

    L-Threonine dehydrogenase from Pyrococcus horikoshii (TDH) is a water-soluble metalloenzyme, the molecular structure of which has been unknown until recently. The Zn 2+ ion in the native TDH, prepared as a recombinant protein, is replaced artificially with Co 2+, Ni 2+ or Gd 3+. These samples are crystallized in homogeneous magnetic fields of 2-10 T. Half of the Co- or Gd-substituted crystals show magnetic orientation in a field of 2 T at 278 K whereas the crystals of the native TDH require a 4 T magnetic field for half orientation. The sensitivity to magnetic orientation can thus be increased by metal substitution. On the other hand, we cannot assign clear changes in the size, number, and quality of the native and metal-substituted crystals with and without the presence of the magnetic field.

  13. ENERGY STAR Certified Furnaces

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 4.0 ENERGY STAR Program Requirements for Furnaces that are effective as of February 1,...

  14. Development Of A Magnetic Directional-Solidification Furnace

    Science.gov (United States)

    Aldrich, Bill R.; Lehoczky, Sandor L.

    1996-01-01

    Report describes development of directional-solidification furnace in which axial magnetic field is imposed by surrounding ring permanent magnets and/or electromagnets and pole pieces. Furnace provides controlled axial temperature gradients in multiple zones, through which ampoule containing sample of material to be solidified is translated at controlled speed by low-vibration, lead-screw, stepping-motor-driven mechanism. Intended for use in low-gravity (spaceflight) experiments on melt growth of high-purity semiconductor crystals.

  15. Quartz Crystal Microbalance with Dissipation (QCM-D) studies of the viscoelastic response from a continuously growing grafted polyelectrolyte layer

    DEFF Research Database (Denmark)

    Dunér, Gunnar; Thormann, Esben; Dedinaite, Andra

    2013-01-01

    Poly(acrylic acid) was grown from substrates by photopolymerization, and the grafting process was monitored in situ by Quartz Crystal Microbalance with Dissipation (QCM-D) measurements in a 1:1 v/v mixture of water/ethanol. The polymerization process was monitored into the thick film region, where...

  16. Titanat aluminium synthesized in a solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Suleimanov, S.; Gulamova, D. [Uzbek Academy of Sciences, Tashkent (Uzbekistan). Materials Science Inst.; Boehmer, M.; Fend, T.; Rietbrock, P. [DLR, Koeln (Germany). MD-ET

    1997-12-31

    Solar furnace technology is an ecologically clean and economically attractive way, most suitable for research and development of new advanced materials. Such features of the solar furnace as sterile conditions of heating, high speed temperature delivering, materials processing in the whole range of the solar spectrum, quenching of the melt with rates of {proportional_to}10{sup 6} K/s, possibility of melting in the cold crucible etc. allow to synthesize complex oxide compositions, such as Al{sub 2}TiO{sub 5}. The study of Al{sub 2}TiO{sub 5} synthesized in the solar furnace has shown that the material is pure {beta}-Al{sub 2}TiO{sub 5} and possesses orthorhombic crystal structure. Microstructure of the material obtained from the melt has a prolonged prismatic shape. When the material is obtained by quenching the microstructure displays fine-grain structure with crystallites of 3-5 micron in size. Raman spectroscopy investigations have been performed on {beta}-Al{sub 2}TiO{sub 5} synthesized on the solar furnace. It has been observed a distinct band at 900 1/cm which is not presented in other six coordinated titanates. Most probably this band is connected with valent vibrations of the Al-O coupling in distorted octahedrons [AlO{sub 6}]. (orig.)

  17. Potential productivity benefits of float-zone versus Czochralski crystal growth

    Science.gov (United States)

    Abe, T.

    1985-01-01

    Efficient mass production of single-crystal silicon is necessary for the efficient silicon solar arrays needed in the coming decade. However, it is anticipated that there will be difficulty growing such volumes of crystals using conventional Czochralski (Cz) methods. While the productivity of single crystals might increase with a crystal diameter increase, there are two obstacles to the mass production of large diameter Czochralski crystals, the long production cycle due to slow growth rate and the high heat requirements of the furnaces. Also counterproductive would be the large resistivity gradient along the growth direction of the crystals due to impurity concentration. Comparison between Float zone (FZ) and Cz crystal growth on the basis of a crystal 150 mm in diameter is on an order of two to four times in favor of the FZ method. This advantage results from high growth rates and steady-state growth while maintaining a dislocation-free condition and impurity segregation.

  18. Hydrothermal treatment of electric arc furnace dust.

    Science.gov (United States)

    Yu, Bing-Sheng; Wang, Yuh-Ruey; Chang, Tien-Chin

    2011-06-15

    In this study, ZnO crystals were fabricated from electric arc furnace dust (EAFD) after alkaline leaching, purification and hydrothermal treatment. The effects of temperature, duration, pH, and solid/liquid ratio on ZnO crystal morphology and size were investigated. Results show a high reaction temperature capable of accelerating the dissolution of ZnO precursor, expediting the growth of 1D ZnO, and increasing the L/D ratio in the temperature range of 100-200°C. ZnO crystals with high purity can also be obtained, using the one-step hydrothermal treatment with a baffle that depends on the different solubility of zincite and franklinite in the hydrothermal conditions.

  19. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  20. The Advanced Automated Directional Solidification Furnace

    Science.gov (United States)

    Gillies, D. C.; Reeves, F. A.; Jeter, L. B.; Sledd, J. D.; Cole, J. M.; Lehoczky, S. L.

    1996-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) is a five zone tubular furnace designed for Bridgman-Stockbarger, other techniques of crystal growth involving multiple temperature zones such as vapor transport experiments and other materials science experiments. The five zones are primarily designed to produce uniform hot and cold temperature regions separated by an adiabatic region constructed of a heat extraction plate and an insert to reduce radiation from the hot to the cold zone. The hot and cold zone temperatures are designed to reach 1600 C and 1100 C, respectively. AADSF operates on a Multi-Purpose Experiment Support Structure (MPESS) within the cargo bay of the Space Shuttle on the United States Microgravity Payload (USMP) missions. Two successful flights, both employing the directional solidification or Bridgman Stockbarger technique for crystal growth have been made, and crystals of HgCdTe and PbSnTe grown in microgravity have been produced on USMP-2 and USMP-3, respectively. The addition of a Sample Exchange Mechanism (SEM) will enable three different samples to be processed on future flights including the USMP-4 mission.

  1. Magnetically Damped Furnace (MDF)

    Science.gov (United States)

    1998-01-01

    The Magnetically Damped Furnace (MDF) breadboard is being developed in response to NASA's mission and goals to advance the scientific knowledge of microgravity research, materials science, and related technologies. The objective of the MDF is to dampen the fluid flows due to density gradients and surface tension gradients in conductive melts by introducing a magnetic field during the sample processing. The MDF breadboard will serve as a proof of concept that the MDF performance requirements can be attained within the International Space Station resource constraints.

  2. Cupola Furnace Computer Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  3. Crystal growth of various ruthenates

    Energy Technology Data Exchange (ETDEWEB)

    Kunkemoeller, Stefan; Braden, Markus [II. Physikalisches Institut, Universitaet zu Koeln (Germany); Nugroho, Agung [Institut Teknologi Bandung (Indonesia)

    2013-07-01

    Ruthenates of the Ruddlesdon-Popper series exhibit a variety of interesting phenomena ranging from unconventional superconductivity to orbitally polarized Mott insulators. Unfortunately the crystal growth of most of these ruthenates is extremely difficult partially due to the high evaporation of ruthenium; this strongly limits the research on these fascinating materials. We have started to grow single crystals of layered and perovskite ruthenates by the travelling floating-zone method using a Canon SC1-MDH mirror furnace. For the layered Ca{sub 2-x}Sr{sub x}RuO{sub 4} series we focused first on the range of concentration where recent My-SR experiments reveal spin-density wave ordering to occur at relatively high temperature and with a sizeable ordered moment. Good quality crystals of Ca{sub 1.5}Sr{sub 0.5}RuO{sub 4} can be obtained, when an excess of 15 percent of ruthenium is added to the initial preparation of the rod and when a high growth speed up to 40mm/h is used. Even slight modifications of the growing conditions result in large amounts of (Sr/Ca)RuO{sub 3} and (Sr/Ca){sub 3}Ru{sub 2}O{sub 7} intergrowth phases. First attempts to grow perovskite and double-layered ruthenates are discussed as well.

  4. Growth of Si Bulk Crystals with Large Diameter Ratio Using Small Crucibles by Creating a Large Low-Temperature Region Inside a Si Melt Contained in an NOC Furnace Developed Using Two Zone Heaters

    Science.gov (United States)

    Nakajima, Kazuo; Ono, Satoshi; Murai, Ryota; Kaneko, Yuzuru

    2016-06-01

    Three zone heaters were generally used for a noncontact crucible (NOC) furnace. For practical reasons a simpler NOC furnace was developed with two zone heaters, which had a carbon heat holder to cover the three roles of each heater. Large low-temperature regions were obtained, and silicon ingots were grown in small crucibles with a large diameter and diameter ratio. Here, the diameter ratio is the ratio of the ingot diameter to the crucible diameter and can be as large as 0.90. The diameter ratio was controlled mainly by the temperature reduction of the first heater. Power changes of the second heater did not have a significant impact on the ingot diameter. Using this NOC furnace, maximum ingot diameters of 28.0, 33.5, and 45.0 cm were obtained using crucibles of 33, 40, and 50 cm in diameter, respectively. The oxygen concentration of the ingots did not strongly depend on the diameter ratio and were always low because convection in the Si melt was markedly suppressed by the carbon heat holder. Moreover, the oxygen concentration of the ingots has a tendency to become lower as the crucible diameter becomes larger.

  5. Single crystal fibers growth of double lithium, lanthanium molybdate and adjustment of a micro-pulling down furnace for high vacuum setup; Crescimento de fibras de molibdato duplo de litio e lantanio e adaptacao de sistema de alto vacuo para micro pulling-down

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Fernando Rodrigues da

    2013-07-01

    In this work we investigated crystal growth procedures aiming the development of single crystal fiber (SCF) for laser applications. For quality optimization in the fabrication of fluorides SCF a new growth chamber for a micro-pulling down furnace ({mu}-PD) was constructed targeting the fibers fabrication with strict atmosphere control (high vacuum, gas flux and static atmospheres). Simultaneously, the SCF growth process of rare earth double molybdates was studied. The growth of pure and Nd{sup 3+}-doped SCF of LiLa(MoO{sub 4}){sub 2} (LLM) was studied in the range of 0,5 - 10mol% doping. The designed furnace growth chamber with controlled atmosphere was successfully constructed and tested under different conditions. Specially, it was tested with the growth of LiF SFC under CF{sub 4} atmosphere showing the expected results. Transparent and homogeneous SCF of Nd:LLM were grown. In the pure fibers was observed facets formation, however, these defects were minimized after tuning of the growth parameters and additionally with the fibers doping. X-ray analysis showed the crystallization of a single phase (space group I4{sub 1}/a); the optical coherence tomography showed the presence of scattering centers only in regions were some growth stability occurred due to the manual process control. The measured Nd{sup 3+} distribution showed uniform incorporation, indicative of a segregation coefficient close to unity in LLM. The potential laser gain of the system was determined using a numerical solution of the rate equations system for the 805nm, CW pumping regime, showing the maximum laser emission gain at 1.064 {mu}m for a Nd{sup 3+}-doping of 5mol%. (author)

  6. Growth of Solid Solution Single Crystals

    Science.gov (United States)

    Lehoczky, Sandor L.; Szofran, F. R.; Gillies, Donald C.

    2001-01-01

    The solidification of a solid solution semiconductor, having a wide separation between liquidus and solidus has been extensively studied in ground based, high magnetic field and Spacelab experiments. Two alloys of mercury cadmium telluride have been studied; with 80.0 mole percent of HgTe and 84.8 mole percent of HgTe respectively, the remainder being cadmium telluride. Such alloys are extremely difficult to grow by directional solidification on earth due to high solutal and thermal density differences that give rise to fluid flow and consequent loss of interface shape and composition. Diffusion controlled growth is therefore impossible to achieve in conventional directional solidification. The ground based experiments consisted of growing crystals in several different configurations of heat pipe furnaces, NASA's Advanced Automated Directional Solidification Furnace (AADSF), and a similar furnace incorporated in a superconducting magnet capable of operating at up to 5T. The first microgravity experiment took place during the flight of STS-62 in March 1994, with the AADSF installed on the second United States Microgravity Payload (USMP-2). The alloy was solidified at 3/4 inch per day over a 9 day period, and for the first time a detailed evaluation was performed correlating composition variations to measured residual acceleration. The second flight experiment took place in the fourth United States Microgravity Payload Mission (USMP-4) in November 1997. Due to contamination of the furnace system, analysis shows that the conditions prevailing during the experiment were quite different from the requirements requested prior to the mission. The results indicate that the sample did accomplish the desired objectives.

  7. Glass-ceramic materials from electric arc furnace dust.

    Science.gov (United States)

    Kavouras, P; Kehagias, T; Tsilika, I; Kaimakamis, G; Chrissafis, K; Kokkou, S; Papadopoulos, D; Karakostas, Th

    2007-01-31

    Electric arc furnace dust (EAFD) was vitrified with SiO2, Na2CO3 and CaCO3 powders in an electric furnace at ambient atmosphere. Vitreous products were transformed into glass-ceramic materials by two-stage heat treatment, at temperatures determined by differential thermal analysis. Both vitreous and glass-ceramic materials were chemically stable. Wollastonite (CaSiO3) was separated from the parent matrix as the dominant crystalline phase, verified by X-ray diffraction analysis and energy dispersive spectrometry. Transmission electron microscopy revealed that wollastonite crystallizes mainly in its monoclinic form. Knoop microhardness was measured with the static indentation test method in all initial vitreous products and the microhardness values were in the region of 5.0-5.5 GPa. Devitrification resulted in glass-ceramic materials with microhardness values strongly dependent on the morphology and orientation of the separated crystal phase.

  8. Absolute activity determination of CaWO{sub 4} crystals

    Energy Technology Data Exchange (ETDEWEB)

    Muenster, Andrea; Ertl, Andreas; Guetlein, Achim; Lanfranchi, Jean-Come; Potzel, Walter; Roth, Sabine; Simon, Daniel; Scholl, Stephan; Sivers, Moritz von; Strauss, Raimund; Wawoczny, Stephan; Willers, Michael; Wuestrich, Marc; Zoeller, Andreas [TU Muenchen, Fakultaet fuer Physik, E15, Garching (Germany)

    2013-07-01

    The direct Dark Matter search experiment CRESST uses CaWO{sub 4} single crystals as targets for possible WIMP recoils. A particle interaction in the crystal produces phonons as well as scintillation light. As the light signal is dependent on the kind of interacting particle, a particle discrimination on an event-by-event basis is feasible. The observed background is mainly due to intrinsic radioactive impurities of the CaWO{sub 4} target. An activity of this intrinsic contamination can be determined with the investigation of α-decays in the crystal. Up to now, CaWO{sub 4} crystals were produced by suppliers in Russia and Ukraine. Since 2011 we are able to grow CaWO{sub 4} crystals in a Czochralski furnace installed in the crystal laboratory of TU Munich, which has the advantage to better meet the requirements of CRESST and to ensure the availability of CaWO{sub 4} crystals for the successive future multi-material experiment EURECA. To check the radiopurity, first self-grown crystals were investigated in test measurements. In this talk we will present the results for absolute α-activities of self-grown crystals and compare them to α-activities of the crystals installed in the last CRESST run (Run32).

  9. Handling of corn stover bales for combustion in small and large furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

    2010-07-01

    This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

  10. Low cost Czochralski crystal growing technology. Near implementation of the flat plate photovoltaic cost reduction of the low cost solar array project

    Science.gov (United States)

    Roberts, E. G.

    1980-01-01

    Equipment developed for the manufacture of over 100 kg of silicon ingot from one crucible by rechanging from another crucible is described. Attempts were made to eliminate the cost of raising the furnace temperature to 250 C above the melting point of silicon by using an RF coil to melt polycrystalline silicon rod as a means of rechanging the crucible. Microprocessor control of the straight growth process was developed and domonstrated for both 4 inch and 6 inch diameter. Both meltdown and melt stabilization processes were achieved using operator prompting through the microprocessor. The use of the RF work coil in poly rod melting as a heat sink in the accelerated growth process was unsuccessful. The total design concept for fabrication and interfacing of the total cold crucible system was completed.

  11. 晶形助长剂对磷石膏制硫酸钙晶须性能的影响%Influence of crystal growing agent on properties of calcium sulfate whisker with phosphogypsum

    Institute of Scientific and Technical Information of China (English)

    杨林; 周杰; 李贺军; 曹建新

    2012-01-01

    借助X射线衍射、扫描电子显微镜等分析方法,研究了晶形助长剂对以磷石膏为原料水热法制备硫酸钙晶须生长行为的影响.结果表明,以磷石膏为原料制备硫酸钙晶须适宜的晶形助长剂为氯化镁(掺量为磷石膏质量的1.0%),其次为十二烷基磺酸钠,效果最差的是硫酸铝.%Influence of crystal growing agent on growth behavior of calcium sulfate whisker,which was prepared by hydrothermal method with phosphogypsum as raw material, was studied and analyzed by means of XRD and SEM etcResults showed that when the calcium sulfate whisker was prepared from phosphogypsum, the proper crystal growing agent was magnesium chloride (doping amount was 1.0% of phosphogypsum) .The next-proper crystal growing agent was sodium dodecyl sulfonate and the worst was aluminum sulfate.

  12. High-flux solar furnace processing of silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Tsuo, Y.S.; Pitts, J.R.; Landry, M.D.; Menna, P.; Bingham, C.E.; Lewandowski, A.; Ciszek, T.F. [National Renewable Energy Laboratory, Golden, CO (United States)

    1996-06-10

    We used a 10-kW, high-flux solar furnace (HFSF) to diffuse the front-surface n{sup +}-p junction and the back-surface p-p{sup +} junction of single-crystal silicon solar cells in one processing step. We found that all of these HFSF-processed cells have better conversion efficiencies than control cells of identical structures fabricated by conventional furnace diffusion methods. We also used the HFSF to crystallize a-Si:H thin films on glass, to texture crystalline silicon surfaces, to deposit gold contacts on silicon wafers, and to getter impurities from metallurgical grade silicon. HFSF processing offers several advantages over conventional furnace processing: (1) it provides a cold-wall process, which reduces contamination; (2) temperature versus time profiles can be precisely controlled; (3) wavelength, intensity, and spatial distribution of the incident solar flux can be controlled and changed rapidly; (4) a number of high-temperature processing steps can be performed simultaneously; and (5) combined quantum and thermal effects may benefit overall cell performance. We conclude that HFSF processing of silicon solar cells has the potential to improve cell efficiency, reduce cell fabrication costs, and also be an environmentally friendly manufacturing method. We have also demonstrated that the HFSF can be used to achieve solid-phase crystallization of a-Si:H at very high speed

  13. Crystal growth of compound semiconductors in a low-gravity environment (InGaAs crystals) (M-22)

    Science.gov (United States)

    Tatsumi, Masami

    1993-01-01

    Compound semiconductor crystals, such as gallium arsenide and indium phosphide crystals, have many interesting properties that silicon crystals lack, and they are expected to be used as materials for optic and/or electro-optic integrated devices. Generally speaking, alloy semiconductors, which consist of more than three elements, demonstrate new functions. For example, values of important parameters, such as lattice constant and emission wavelength, can be chosen independently. However, as it is easy for macroscopic and/or microscopic fluctuations of composition to occur in alloy semiconductor crystals, it is difficult to obtain crystals having homogeneous properties. Macroscopic change of composition in a crystal is caused by the segregation phenomenon. This phenomenon is due to a continuous change in the concentration of constituent elements at the solid-liquid interfacing during solidification. On Earth, attempts were made to obtain a crystal with homogeneous composition by maintaining a constant melt composition near the solid-liquid interface, through suppression of the convection flow of the melt by applying a magnetic field. However, the attempt was not completely successful. Convective flow does not occur in microgravity because the gravity in space is from four to six orders of magnitude less than that on Earth. In such a case, mass transfer in the melt is dominated by the diffusion phenomenon. So, if crystal growth is carried out at a rate that is higher than the rate of mass transfer due to this phenomenon, it is expected that crystals having a homogeneous composition will be obtained. In addition, it is also possible that microscopic composition fluctuations (striation) may disappear because microscopic fluctuations diminish in the absence of convection. We are going to grow a bulk-indium gallium arsenide (InGaAs) crystal using the gradient heating furnace (GHF) in the first material processing test (FMPT). The structure of the sample is shown where In

  14. Installation and Trial Run of the Furnace

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    In order to meet the demand of neutron experiment in the future, the neutron lab equips with extreme temperature furnace (Fig. 1), the furnace is designed and produced by the professional producer-Scientific

  15. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  16. High Efficiency Solar Furnace Core Project

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to develop a high efficiency solar furnace core that greatly lessens the heat losses from the furnace core, either greatly reducing the amount of...

  17. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  18. Multi-ampoule Bridgman growth of halide scintillator crystals using the self-seeding method

    Science.gov (United States)

    Lindsey, Adam C.; Wu, Yuntao; Zhuravleva, Mariya; Loyd, Matthew; Koschan, Merry; Melcher, Charles L.

    2017-07-01

    We investigate the multi-ampoule growth at 25 mm diameter of ternary iodide single crystal scintillator KCaI3:Eu using the randomly oriented self-seeded Bridgman method. We compare scintillation performance between cubic inch scale crystals containing small variations of low nominal europium concentrations previously shown to balance light yield with self-absorption in the host crystal. Growth conditions were optimized in the developmental furnace and four 2 in3 KCaI3:Eu crystals were grown simultaneously producing a total of six 25 mm × 25 mm cylinders. Small variations in activator concentration did not result in significant performance differences among the six measured crystals. A range of energy resolutions of 3.5-4.7% at 662 keV was achieved, surpassing that of NaI:Tl crystals commonly used in spectroscopic detection applications. The function and basic design of the multi-ampoule furnace as well as the process of growing single crystals of KCaI3 is included here.

  19. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

    Directory of Open Access Journals (Sweden)

    Lixin WANG

    2016-02-01

    Full Text Available The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regional flow field is built with Pro/E software. Based on FLUENT module of ANSYS Workbench, along with standard k-ε turbulence model and DPM model, simulation analysis of moving trajectories of dust particles in butterfly valve region under 3 blast furnace gas flow speeds is conducted. Results show that the deposition mass of dust particles decreases firstly, then increases with the enlargement of valve plate opening angle under the blast furnace gas flow speed of 8 m/s, while decreases with the enlargement of valve plate opening under the blast furnace gas flow speeds of 12 m/s and 16 m/s. In the case of the valve plate opening angle of 15°, the deposition rate of dust particles increases with the growing of blast furnace gas flow speed, while decreases with the growing of blast furnace gas flow speed under the cases of valve plate opening angle of 45° and 75°. The research results provide a theoretical reference for the development of automatic dust removal system in the butterfly valve region of the blast furnace gas pipeline.

  20. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  1. The effect of the polycrystalline furnace in Mono -like growth process

    Institute of Scientific and Technical Information of China (English)

    Li Liu; Zhenzhen Yao; Yan Feng Ning; Xie Min Peng

    2015-01-01

    In this work,we found that the polycrystalline furnace of the thermal field simulation,which has a very important role in this class the growth of monocrystalline silicon.The software is Fluent.Polycrystalline furnace thermal field change process is closely related to the nucleation.we have improved the ration of the grain crystal,and reduce the height of the seed crystal.It is proved that the electrical of the mono like wafer is rather perfect,and the efficiency of the cell is improved greatly.The simulation cal-culation is well agree with the experimental results.

  2. A novel way to grow hemozoin-like crystals in vitro and its use to screen for hemozoin inhibiting antimalarial compounds.

    Directory of Open Access Journals (Sweden)

    Vincent Thomas

    Full Text Available BACKGROUND: Hemozoin crystals are normally formed in vivo by Plasmodium parasites to detoxify free heme released after hemoglobin digestion during its intraerythrocytic stage. Inhibition of hemozoin formation by various drugs results in free heme concentration toxic for the parasites. As a consequence, in vitro assays have been developed to screen and select candidate antimalarial drugs based on their capacity to inhibit hemozoin formation. In this report we describe new ways to form hemozoin-like crystals that were incidentally discovered during research in the field of prion inactivation. METHODS: We investigated the use of a new assay based on naturally occurring "self-replicating" particles and previously described as presenting resistance to decontamination comparable to prions. The nature of these particles was determined using electron microscopy, Maldi-Tof analysis and X-ray diffraction. They were compared to synthetic hemozoin and to hemozoin obtained from Plasmodium falciparum. We then used the assay to evaluate the capacity of various antimalarial and anti-prion compounds to inhibit "self-replication" (crystallisation of these particles. RESULTS: We identified these particles as being similar to ferriprotoporphyrin IX crystal and confirmed the ability of these particles to serve as nuclei for growth of new hemozoin-like crystals (HLC. HLC are morphologically similar to natural and synthetic hemozoin. Growth of HLC in a simple assay format confirmed inhibition by quinolines antimalarials at potencies described in the literature. Interestingly, artemisinins and tetracyclines also seemed to inhibit HLC growth. CONCLUSIONS: The described HLC assay is simple and easy to perform and may have the potential to be used as an additional tool to screen antimalarial drugs for their hemozoin inhibiting activity. As already described by others, drugs that inhibit hemozoin crystal formation have also the potential to inhibit misfolded proteins

  3. High temperature furnace modeling and performance verifications

    Science.gov (United States)

    Smith, James E., Jr.

    1992-01-01

    Analytical, numerical, and experimental studies were performed on two classes of high temperature materials processing sources for their potential use as directional solidification furnaces. The research concentrated on a commercially available high temperature furnace using a zirconia ceramic tube as the heating element and an Arc Furnace based on a tube welder. The first objective was to assemble the zirconia furnace and construct parts needed to successfully perform experiments. The 2nd objective was to evaluate the zirconia furnace performance as a directional solidification furnace element. The 3rd objective was to establish a data base on materials used in the furnace construction, with particular emphasis on emissivities, transmissivities, and absorptivities as functions of wavelength and temperature. A 1-D and 2-D spectral radiation heat transfer model was developed for comparison with standard modeling techniques, and were used to predict wall and crucible temperatures. The 4th objective addressed the development of a SINDA model for the Arc Furnace and was used to design sample holders and to estimate cooling media temperatures for the steady state operation of the furnace. And, the 5th objective addressed the initial performance evaluation of the Arc Furnace and associated equipment for directional solidification. Results of these objectives are presented.

  4. Measurement of airflow in residential furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biermayer, Peter J.; Lutz, James; Lekov, Alex

    2004-01-24

    In order to have a standard for furnaces that includes electricity consumption or for the efficiency of furnace blowers to be determined, it is necessary to determine the airflow of a furnace or furnace blower. This study focused on airflow testing, in order to determine if an existing test method for measuring blower airflow could be used to measure the airflow of a furnace, under conditions seen in actual installations and to collect data and insights into the operating characteristics of various types of furnace blowers, to use in the analysis of the electricity consumption of furnaces. Results of the measured airflow on furnaces with three types of blower and motor combinations are presented in the report. These included: (1) a forward-curved blower wheel with a typical permanent split capacitor (PSC) motor, (2) a forward-curved blower wheel with an electronically-commutated motor (ECM), and (3) a prototype blower, consisting of a backward-inclined blower wheel matched to an ECM motor prototype, which is being developed as an energy-saving alternative to conventional furnace blowers. The testing provided data on power consumption, static and total pressure, and blower speed.

  5. OVERALL PERFORMANCE OF THE ELECTRIC ARC MELTING FURNACE DEPENDING ON QUALITY OF FURNACE CHARGE

    Directory of Open Access Journals (Sweden)

    A. B. Steblov

    2016-01-01

    Full Text Available The quality of furnace charge in an electric arc melting furnace to a large extend determines the efficiency of melting. With a tendency of increase of light scrap with a high content of non-iron impurities scrap fine crushing can increase the metallurgical value of scrap and improve technical and economic parameters of electric arc furnace operation.

  6. Growing Pains

    CERN Multimedia

    Katarina Anthony

    2013-01-01

    Heat expands and cold contracts: it’s a simple thermodynamic rule. But when temperatures swing from 300 K to near-absolute zero, this rule can mean a contraction of more than 80 metres across the LHC’s 27-km-long cryogenic system. Keeping this growth in check are compensators (a.k.a. bellows), which shrink and stretch in response to thermodynamic changes. Leak tests and X-rays now underway in the tunnel have revealed that these “joints” might be suffering from growing pains…   This 25-μm weld crack is thought to be the cause of the helium leaks. Prior to the LS1 warm-up, CERN’s cryogenic experts knew of two points in the machine’s cryogenic distribution system that were leaking helium. Fortunately, these leaks were sufficiently small, confined to known sub-sectors of the cryogenic line and – with help from the vacuum team (TE-VSC) – could easily be compensated for. But as the machine warmed up f...

  7. In-Situ Partial Pressure Measurements and Visual Observation during Crystal Growth of ZnSe by Seeded Physical Vapor Transport

    Science.gov (United States)

    Su, Ching-Hua; Feth, Shari; Lehoczky, Sandor L.

    1999-01-01

    An in-situ monitoring furnace was constructed with side windows to perform partial pressure measurements by optical absorption and visual observation of the growing crystal. A fused silica -rowth ampoule with a 4.5 cm long square tube between the source and the seed was prepared for the optical absorption measurements. A ZnSe crystal was grown by the seeded physical vapor transport (PVT) technique in the horizontal configuration. The growth temperature was 1120 C and the furnace translation rate was 3nmVday. Partial pressures of Se2, P(sub Se2), at three locations along the length of the growth ampoule were measured at 90 min intervals during the growth process. The measured P (sub Se2) were in the range of 2.0 to 6.5 x 10(exp -3) atm. The P(sub Se2) results indicated that the partial pressure profile was inconsistent with the results of the one-dimensional diffusion mass transport model and that the source composition shifted toward Se-rich during the run, i.e. the grown crystal was more Zn-rich than the source. The visual observation showed that the seed crystal first etched back, with greater thermal etching occurring along the edges of the seed crystal. Once the growth started, the crystal crew in a predominately contactless mode and facets were evident during growth. The crystal did not grow symmetrically which is believed to be due to the unintentional asymmetry of the radial thermal profile in the furnace.

  8. Growing large columnar grains of CH3NH3PbI3 using the solid-state reaction method enhanced by less-crystallized nanoporous PbI2 films

    Science.gov (United States)

    Zheng, Huifeng; Wang, Weiqi; Liu, Yangqiao; Sun, Jing

    2017-03-01

    Compact, pinhole-free and PbI2-free perovskite films, are desirable for high-performance perovskite solar cells (PSCs), especially if large columnar grains are obtained in which the adverse effects of grain boundaries will be minimized. However, the conventional solid-state reaction methods, originated from the two-step method, failed to grow columnar grains of CH3NH3PbI3 in a facile way. Here, we demonstrate a strategy for growing large columnar grains of CH3NH3PbI3, by less-crystallized nanoporous PbI2 (ln-PbI2) film enhanced solid-state reaction method. We demonstrated columnar grains were obtainable only when ln-PbI2 films were applied. Therefore, the replacement of compact PbI2 by ln-PbI2 in the solid-sate reaction, leads to higher power conversion efficiency, better reproducibility, better stability and less hysteresis. Furthermore, by systematically investigating the effects of annealing temperature and duration, we found that an annealing temperature ≥120 °C was also critical for growing columnar grains. With the optimal process, a champion efficiency of 16.4% was obtained and the average efficiency reached 14.2%. Finally, the mechanism of growing columnar grains was investigated, in which a VPb″ -assisted hooping model was proposed. This work reveals the origins of grain growth in the solid-state reaction method, which will contribute to preparing high quality perovskite films with much larger columnar grains.

  9. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  10. The use of blast furnace slag

    OpenAIRE

    V. Václavík; V. Dirner; T. Dvorský; J. Daxner

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  11. Thermal Imaging Control of Furnaces and Combustors

    Energy Technology Data Exchange (ETDEWEB)

    David M. Rue; Serguei Zelepouga; Ishwar K. Puri

    2003-02-28

    The object if this project is to demonstrate and bring to commercial readiness a near-infrared thermal imaging control system for high temperature furnaces and combustors. The thermal imaging control system, including hardware, signal processing, and control software, is designed to be rugged, self-calibrating, easy to install, and relatively transparent to the furnace operator.

  12. The effect of furnace annealing and surface crystallization on the anisotropy, {delta}E and magnetoimpedance effects in Fe{sub 71}Cr{sub 7}Si{sub 9}B{sub 13} amorphous wires

    Energy Technology Data Exchange (ETDEWEB)

    Bayri, N; Kolat, V S; Atalay, F E; Atalay, S [Physics Department, Science and Arts Faculty, Inonu University, 44069 Malatya (Turkey)

    2004-11-21

    The dependence of the magnetization loops, coercivity, anisotropy constant, {delta}E and magnetoimpedance (MI) effects in positively magnetostrictive Fe{sub 71}Cr{sub 7}Si{sub 9}B{sub 13} amorphous wires on annealing conditions were studied. Samples were annealed at temperatures of 440 deg. C and 460 deg. C for durations between 0.3 and 300 min. The results indicate that progressive annealing first leads to relief of internal stresses and annealing of wires at 460 deg. C for 60 min produces the minimum coercivity of about 1 A m{sup -1}. Further annealing increases the coercivity and anisotropy, due to partial crystallization at the surface. It was found that the anisotropy changes its direction to the circumferential direction with the surface crystallization. The maximum change in Young's modulus was measured to be about 75% in a partly surface crystalline sample. It was observed that the magnitude of the MI effect of the stress relieved sample could exceed 200% at 1 MHz.

  13. Solidification point of UO{sub 2} measured by digital pyrometry with solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Yamada, Toyoaki; Matsuda, Hideharu [National Industrial Research Inst. of Nagoya (Japan); Mizuno, Masao

    1997-02-01

    An atmosphere controlling apparatus for a heliostat-type horizontal solar furnace was designed and constructed to melt refractory materials. After melting UO{sub 2} samples under an argon atmosphere containing 5% hydrogen, cooling curves of UO{sub 2} were measured under given conditions. In the quenched samples, dendritic UO{sub 2} crystals were observed at the boundaries between the solid and liquid phases. The solidification point of UO{sub 2} was determined to be 3143 {+-} 28 K by a digital pyrometry system with a solar furnace (PYSOF). (author)

  14. Evolution of the Shape of Detached GeSi Crystals in Microgravity

    Science.gov (United States)

    Volz, M. P.; Mazuruk, K.

    2013-01-01

    A series of GeSi crystal growth experiments are planned to be conducted in the Low Gradient Furnace (LGF) onboard the International Space Station. An objective of these experiments is to understand the mechanisms of detached Bridgman growth, a process in which a gap exists between the growing semiconductor crystal and the crucible wall. Crystals grown without wall contact have superior quality to otherwise similar crystals grown in direct contact with a container, especially with respect to impurity incorporation, formation of dislocations, and residual stress in crystals. Numerical calculations are used to determine the conditions in which a gap can exist. According to crystal shape stability theory, only some of these gap widths will be dynamically stable. Beginning with a crystal diameter that differs from stable conditions, the transient crystal growth process is analyzed. In microgravity, dynamic stability depends only on capillary effects and is decoupled from heat transfer. Depending on the initial conditions and growth parameters, the crystal shape will evolve towards the crucible wall, towards a stable gap width, or towards the center of the crucible, collapsing the meniscus.

  15. High-flux solar furnace processing of silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Tsuo, Y.S.; Pitts, J.R.; Landry, M.D.; Bingham, C.E.; Lewandowski, A.; Ciszek, T.F. [National Renewable Energy Lab., Golden, CO (United States)

    1994-12-31

    The authors used a 10-kW high-flux solar furnace (HFSF) to diffuse the front-surface n{sup +}-p junction and the back-surface p-p{sup +} junction of single-crystal silicon solar cells in one processing step. They found that all of the HFSF-processed cells have better conversion efficiencies than control cells of identical structures fabricated by conventional furnace diffusion methods. HFSF processing offers several advantages that may contribute to improved solar cell efficiency: (1) it provides a cold-wall process, which reduces contamination; (2) temperature versus time profiles can be precisely controlled; (3) wavelength, intensity, and spatial distribution of the incident solar flux can be controlled and changed rapidly; (4) a number of high-temperature processing steps can be performed simultaneously; and (5) combined quantum and thermal effects may benefit overall cell performance. The HFSF has also been successfully used to texture the surface of silicon wafers and to crystallize a-Si:H thin films on glass.

  16. Protein Crystallization

    Science.gov (United States)

    Chernov, Alexander A.

    2005-01-01

    Nucleation, growth and perfection of protein crystals will be overviewed along with crystal mechanical properties. The knowledge is based on experiments using optical and force crystals behave similar to inorganic crystals, though with a difference in orders of magnitude in growing parameters. For example, the low incorporation rate of large biomolecules requires up to 100 times larger supersaturation to grow protein, rather than inorganic crystals. Nucleation is often poorly reproducible, partly because of turbulence accompanying the mixing of precipitant with protein solution. Light scattering reveals fluctuations of molecular cluster size, its growth, surface energies and increased clustering as protein ages. Growth most often occurs layer-by-layer resulting in faceted crystals. New molecular layer on crystal face is terminated by a step where molecular incorporation occurs. Quantitative data on the incorporation rate will be discussed. Rounded crystals with molecularly disordered interfaces will be explained. Defects in crystals compromise the x-ray diffraction resolution crucially needed to find the 3D atomic structure of biomolecules. The defects are immobile so that birth defects stay forever. All lattice defects known for inorganics are revealed in protein crystals. Contribution of molecular conformations to lattice disorder is important, but not studied. This contribution may be enhanced by stress field from other defects. Homologous impurities (e.g., dimers, acetylated molecules) are trapped more willingly by a growing crystal than foreign protein impurities. The trapped impurities induce internal stress eliminated in crystals exceeding a critical size (part of mni for ferritin, lysozyme). Lesser impurities are trapped from stagnant, as compared to the flowing, solution. Freezing may induce much more defects unless quickly amorphysizing intracrystalline water.

  17. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  18. Acoustic characteristics of electric arc furnaces

    Science.gov (United States)

    Cherednichenko, V. S.; Bikeev, R. A.; Cherednichenko, A. V.; Ognev, A. M.

    2016-06-01

    A mathematical model is constructed to describe the appearance and development of the noise characteristics of superpower electric arc furnaces. The noise formation is shown to be related to the pulsation of the axial plasma flows in arc discharges because of the electrodynamic pressure oscillations caused by the interaction of the self-magnetic field with the current passing in an arc. The pressure in the arc axis changes at a frequency of 100 Hz at the maximum operating pressure of 66 kPa for an arc current of 80 kA. The main ac arc sound frequencies are multiples of 100 Hz, which is supported in the practice of operation of electric arc furnaces. The sound intensity in the furnace laboratory reaches 160 dB and is decreased to 115-120 dB in the working furnace area due to shielding by the furnace jacket, the molten metal, and the molten slag. The appropriateness of increasing the hermetic sealing of electric furnaces and creating furnaces operating at low currents and high transformer voltages is corroborated.

  19. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    R Venkatasubramanian

    2001-06-01

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material being heated can be prevented from depositing on the windows of the absorption cell by maintaining a higher temperature at both the ends of the absorption cell.

  20. Structural ceramics containing electric arc furnace dust.

    Science.gov (United States)

    Stathopoulos, V N; Papandreou, A; Kanellopoulou, D; Stournaras, C J

    2013-11-15

    In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an increase of mechanical strength. Moreover, leaching tests performed according to the Europeans standards on the EAFD-block samples showed that the quantities of heavy metals leached from crushed blocks were within the regulatory limits. Thus the EAFD-blocks can be regarded as material of no environmental concern.

  1. Sr1-x BaxTiO3 and Sr1-x Cax TiO3 crystal growth by floating zone method

    Science.gov (United States)

    Oliveira, F. S.; Dos Santos, C. A. M.; Machado, A. J. S.

    2014-03-01

    Strontium titanate has both technological and scientific interest due to high dielectric constant, semiconducting n-type behavior after oxygen reduction, and unconventional superconductivity. Titanate single crystals are commonly grown by many routes as Verneuil commercial, self-flux, and floating zone method. Nabokin et al. were able to grow high quality SrTiO3 samples in an optical furnace. In order to enhance the dielectric constant, Sr 2+has been replaced by Ba2+ or Ca2+ atoms, but solid solutions implies lattice distortions which can affect the quality of these single crystals. This work revisits the preparation of the Sr1-xBaxTiO3 and Sr1-xCaxTiO3 single crystals using floating zone method. The crystals were grown with a Quantum Design infra-red image furnace starting with SrCO3, BaCO3, CaCO3, and TiO2 high purity powders. The quality of single crystals were analyzed by x-ray difractometry. The influence of the growth conditions on the single crystal are reported. The electrical resistivity as a function of the temperature and the influence of the oxygen contents are reported. This material based upon work supported by FAPESP, CNPq, and NAP-USP. K. Behnia is acknowledged for some suggestions.

  2. Modular Distributed Concentrator for Solar Furnace Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  3. Anhydrous Taphole Mix for Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan

    2010-01-01

    @@ 1 Scope This standard specifies the term,definition,brand,label,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of anhydrous taphole mix for blast furnace.

  4. Kaolinite Refractory Bricks for Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ This standard is suitable to the fireclay bricks for blast furnace. 1 Classification, Shape and Dimension 1 According to physical and chemical indexes, the brick can be divided into two trademarks: ZGN-42 and GN-42.

  5. Chamberless residential warm air furnace design

    Energy Technology Data Exchange (ETDEWEB)

    Godfree, J. [Product Design consultant, Pugwash (Canada)

    1996-07-01

    This brief paper is an introduction to the concept of designing residential warm air furnaces without combustion chambers. This is possible since some small burners do not require the thermal support of a combustion chamber to complete the combustion process.

  6. Cast construction elements for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2011-07-01

    Full Text Available The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.

  7. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  8. Laboratory arc furnace features interchangeable hearths

    Science.gov (United States)

    Armstrong, J. L.; Kruger, O. L.

    1967-01-01

    Laboratory arc furnace using rapidly interchangeable hearths gains considerable versatility in casting so that buttons or special shaped castings can be produced. It features a sight glass for observation.

  9. LPCVD Furnace: Tystar Mini Tytan 4600

    Data.gov (United States)

    Federal Laboratory Consortium — Description: CORAL Names: SiN LPCVD, Poly LPCVD, LTO LPCVD This three stack furnace system is utilized to deposit silicon nitride, polysilicon, and low temperature...

  10. Arc -furnace Flicker Compensation in Ethiopia.

    African Journals Online (AJOL)

    supply system of the Ethiopian Electric Light and ... independent of the magnitude of the arc furnace load. They were intolerable ..... Weather sealing (Important in Ethi- opia). 3. .... nace currents during the worst periods of initial melt- ing down.

  11. A consortium approach to glass furnace modeling.

    Energy Technology Data Exchange (ETDEWEB)

    Chang, S.-L.; Golchert, B.; Petrick, M.

    1999-04-20

    Using computational fluid dynamics to model a glass furnace is a difficult task for any one glass company, laboratory, or university to accomplish. The task of building a computational model of the furnace requires knowledge and experience in modeling two dissimilar regimes (the combustion space and the liquid glass bath), along with the skill necessary to couple these two regimes. Also, a detailed set of experimental data is needed in order to evaluate the output of the code to ensure that the code is providing proper results. Since all these diverse skills are not present in any one research institution, a consortium was formed between Argonne National Laboratory, Purdue University, Mississippi State University, and five glass companies in order to marshal these skills into one three-year program. The objective of this program is to develop a fully coupled, validated simulation of a glass melting furnace that may be used by industry to optimize the performance of existing furnaces.

  12. Near-isothermal furnace for in situ and real time X-ray radiography solidification experiments

    Energy Technology Data Exchange (ETDEWEB)

    Becker, M., E-mail: maike.becker@dlr.de; Dreißigacker, C.; Klein, S.; Kargl, F. [Institut für Materialphysik im Weltraum, Deutsches Zentrum für Luft- und Raumfahrt (DLR), 51170 Köln (Germany)

    2015-06-15

    In this paper, we present a newly developed near-isothermal X-ray transparent furnace for in situ imaging of solidification processes in thin metallic samples. We show that the furnace is ideally suited to study equiaxed microstructure evolution and grain interaction. To observe the growth dynamics of equiaxed dendritic structures, a minimal temperature gradient across the sample is required. A uniform thermal profile inside a circular sample is achieved by positioning the sample in the center of a cylindrical furnace body surrounded by a circular heater arrangement. Performance tests with the hypo-eutectic Al-15wt.%Cu and the near-eutectic Al-33wt.%Cu alloys validate the near-isothermal character of the sample environment. Controlled cooling rates of less than 0.5 K min{sup −1} up to 10 K min{sup −1} can be achieved in a temperature range of 720 K–1220 K. Integrated in our rotatable laboratory X-ray facility, X-RISE, the furnace provides a large field of view of 10.5 mm in diameter and a high spatial resolution of ∼4 μm. With the here presented furnace, equiaxed dendrite growth models can be rigorously tested against experiments on metal alloys by, e.g., enabling dendrite growth velocities to be determined as a function of undercooling or solutal fields in front of the growing dendrite to be measured.

  13. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  14. Waste and dust utilisation in shaft furnaces

    OpenAIRE

    Senk, D.; Babich, A.; Gudenau, H. W.

    2005-01-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC) has been studied when injecting into shaft furnaces. Following sha...

  15. Magnesia-Chrome Refractories for Flash Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yong; CHEN Kaixian; LU Xinghua; LIU Jianlong; SUN Jialin; HONG Yanruo

    2002-01-01

    The rapid development of our country's heavy nonferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i. e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used , and it is considered that the domestic in refractories for flashfurnace can be surely realized.

  16. Firing temperature accuracy of four dental furnaces.

    Science.gov (United States)

    Haag, Per; Ciber, Edina; Dérand, Tore

    2011-01-01

    In spite of using recommended firing and displayed temperatures, low-fired dental porcelain more often demonstrates unsatisfactory results after firing than porcelain fired at higher temperatures. It could therefore be anticipated that temperatures shown on the display are incorrect, implying that the furnace does not render correct firing programs for low-fired porcelain. The purpose of this study is to investigate deviations from the real temperature during the firing process and also to illustrate the service and maintenance discipline of furnaces at dental laboratories. Totally 20 units of four different types of dental furnaces were selected for testing of temperature accuracy with usage of a digital temperature measurement apparatus, Therma 1. In addition,the staffs at 68 dental laboratories in Sweden were contacted for a telephone interview on furnace brand and on service and maintenance program performed at their laboratories. None of the 20 different dental furnaces in the study could generate the firing temperatures shown on the display, indicating that the hypothesis was correct. Multimat MCII had the least deviation of temperature compared with displayfigures. 62 out of 68 invited dental laboratories chose to participate in the interviews and the result was that very few laboratories had a service and maintenance program living up to quality standards. There is room for improving the precision of dental porcelain furnaces as there are deviations between displayed and read temperatures during the different steps of the firing process.

  17. Information modeling system for blast furnace control

    Science.gov (United States)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  18. [The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

    Science.gov (United States)

    Royère, C

    1999-03-01

    The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

  19. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  20. A recipe for growing Escherian crystals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Architectural control of nanoparticles with welldefined shapes and the alignment of nanobuilding blocks into ordered superstructures have become the key issues in materials chemistry and nanotechnology since recent years, and copper monosulfide, as one of the important semiconductor transition-metal chalcogenides, has gained more and more attention in materials science due to its excellent optical, and electronic properties.

  1. Conceptual design and simulation analysis of thermal behaviors of TGR blast furnace and oxygen blast furnace

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Extensive use of carbon based fuel is the main inducement for global warming and more extreme weather.Reducing carbon dioxide emission and enhancing energy use is a common subject in steel industry.In the integrated steel plant,decreasing carbon dioxide emission must consider energy balance in the whole iron and steel works,and secondary energy must be actively utilized.As promising blast-furnaces,top gas recovery blast furnace(TGR-BF) and oxygen blast furnace have been investigated.In this paper,conceptual TGR blast furnace and oxygen blast furnace are proposed.Base on the idea of blast furnace gas de-CO2 circulating as reducing agent and the idea of pure oxygen blast decreasing the thermal reserve zone temperature,process modeling is conducted with ASPEN Plus.It is shown that the developed model reasonably describes the energy balance and mass balance feature of the furnace,and provides basic thermodynamic condition for furnaces.The effects of changes in different operation conditions are studied by sensitivity analysis and reference data from simulation.

  2. Evaluation of Temperature Gradient in Advanced Automated Directional Solidification Furnace (AADSF) by Numerical Simulation

    Science.gov (United States)

    Bune, Andris V.; Gillies, Donald C.; Lehoczky, Sandor L.

    1996-01-01

    A numerical model of heat transfer using combined conduction, radiation and convection in AADSF was used to evaluate temperature gradients in the vicinity of the crystal/melt interface for variety of hot and cold zone set point temperatures specifically for the growth of mercury cadmium telluride (MCT). Reverse usage of hot and cold zones was simulated to aid the choice of proper orientation of crystal/melt interface regarding residual acceleration vector without actual change of furnace location on board the orbiter. It appears that an additional booster heater will be extremely helpful to ensure desired temperature gradient when hot and cold zones are reversed. Further efforts are required to investigate advantages/disadvantages of symmetrical furnace design (i.e. with similar length of hot and cold zones).

  3. Recent testing of secondary concentrators at NREL`s high-flux solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, D.; Winston, R.; O`Gallagher, J. [Univ. of Chicago, IL (United States); Bingham, C.; Lewandowski, A.; Pitts, R.; Scholl, K. [National Renewable Energy Lab., Golden, CO (United States)

    1996-12-31

    Several tests have been completed on new secondary concentrators at the High-Flux Solar Furnace (HFSF) at the National Renewable Energy Laboratory (NREL). The first test measured the power from the exit of a High-Index secondary that achieves an average concentration of 50,000 suns. The second concentrator tested pumped an Nd:YAG laser crystal. The concentrator designs are presented, along with data from on-sun testing at the HFSF.

  4. Computational simulations and experimental validation of a furnace brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Hosking, F.M.; Gianoulakis, S.E.; Malizia, L.A.

    1998-12-31

    Modeling of a furnace brazing process is described. The computational tools predict the thermal response of loaded hardware in a hydrogen brazing furnace to programmed furnace profiles. Experiments were conducted to validate the model and resolve computational uncertainties. Critical boundary conditions that affect materials and processing response to the furnace environment were determined. {open_quotes}Global{close_quotes} and local issues (i.e., at the furnace/hardware and joint levels, respectively) are discussed. The ability to accurately simulate and control furnace conditions is examined.

  5. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  6. Carbon monoxide exposure in blast furnace workers.

    Science.gov (United States)

    Lewis, S; Mason, C; Srna, J

    1992-09-01

    This study investigated the occupational exposure to carbon monoxide (CO) of a group of blast furnace workers from an integrated steelworks, compared to a control group having no significant occupational CO exposure from other areas in the same works. The study was undertaken in 1984 at Port Kembla, New South Wales. Carboxyhaemoglobin (COHb) levels before and after an eight-hour work shift were measured in 98 male steelworkers: 52 from two CO-exposed iron blast furnaces and 46 controls from production areas in the same steelworks. The sample was stratified by smoking habits. Environmental air CO levels had been found to be consistently higher on one furnace than on the other. Absorption of CO from the working environment occurred in workers on the blast furnace with higher CO levels, regardless of smoking habits. On this blast furnace, some readings of COHb levels after a workshift in nonsmokers approached the proposed Australian occupational limit of 5 per cent COHb saturation. Overall, workers with the highest occupational exposure who smoked most heavily had the highest absorption of CO over a work shift. Biological monitoring gives an accurate measure of individual worker 'dose' of CO from all sources. Both environmental monitoring and biological monitoring need to be included as part of a program for controlling occupational CO exposure.

  7. Structural ceramics containing electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Stathopoulos, V.N., E-mail: vasta@teihal.gr [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece); General Department of Applied Sciences, School of Technological Applications, Technological Educational Institute of Sterea Ellada, GR 34400 Psahna (Greece); Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J. [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece)

    2013-11-15

    Highlights: • Zn is stabilized due to formation of ZnAl{sub 2}O{sub 4} spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in

  8. Software sensor for slab reheating furnace

    Institute of Scientific and Technical Information of China (English)

    Zhihua Xiong; Guohong Huang; Huihe Shao

    2005-01-01

    It has long been thought that a reheating furnace, with its inherent measurement difficulties and complex dynamics, posed almost insurmountable problems to engineers in steel plants. A novel software sensor is proposed to make more effective use of those measurements that are already available, which has great importance both to slab quality and energy saving. The proposed method is based on the mixtures of Gaussian processes (GP) with the expectation maximization (EM) algorithm employed for parameter estimation of the mixture of models. The mixture model can alleviate the computational complexity of GP and also accords with the changes of operating condition in practical processes. It is demonstrated by on-line estimation of the furnace gas temperature in 1580 reheating furnace in Baosteel Corporation (Group).

  9. Use of solar furnaces. II - Thermophysical properties

    Science.gov (United States)

    Suresh, D.; Charters, W. W. S.; Rohatgi, P. K.

    1982-01-01

    The various ways in which solar furnaces have been used to measure the high-temperature thermophysical properties of materials are reviewed, with attention given to the advantages and disadvantages of these furnaces. Thermal expansion experiments are seen as lacking accuracy. By introducing homogeneous heating methods, as well as precision dilatometers, this defect could be overcome. Solar furnaces must be designed so as to give larger focal areas of uniform flux density. Modifying the pulsed method so as to eliminate the requirement for homogeneity of the energy flux is thought desirable. It would also be worthwhile to design a suitable loading device to obviate complications arising out of elongation of the specimen during tests.

  10. Optimization of Temperature Controller for Electric Furnace

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Genetic algorithms are based on the principle of natural selection and the optimization of natural generation. We can select the number of the bit strings and mutation rate reasonably, the global optimal solution can be obtained. GAs adopt the binary code as optimizing parameter and this binary code can be used in computer controller easily. This paper studies the application of the GAs to the electric furnace temperature control. When the electric furnace mathematics model varies with the working condition, the parameter of controller can be optimized on line. So the system performance can be improved effectively.

  11. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  12. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  13. Cast functional accessories for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2010-10-01

    Full Text Available The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The describeddesign solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematicorder depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.

  14. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  15. Generic technique to grow III-V semiconductor nanowires in a closed glass vessel

    Directory of Open Access Journals (Sweden)

    Kan Li

    2016-06-01

    Full Text Available Crystalline III-V semiconductor nanowires have great potential in fabrication of nanodevices for applications in nanoelectronics and optoelectronics, and for studies of novel physical phenomena. Sophisticated epitaxy techniques with precisely controlled growth conditions are often used to prepare high quality III-V nanowires. The growth process and cost of these experiments are therefore dedicated and very high. Here, we report a simple but generic method to synthesize III-V nanowires with high crystal quality. The technique employs a closed evacuated tube vessel with a small tube carrier containing a solid source of materials and another small tube carrier containing a growth substrate inside. The growth of nanowires is achieved after heating the closed vessel in a furnace to a preset high temperature and then cooling it down naturally to room temperature. The technique has been employed to grow InAs, GaAs, and GaSb nanowires on Si/SiO2 substrates. The as-grown nanowires are analyzed by SEM, TEM and Raman spectroscopy and the results show that the nanowires are high quality zincblende single crystals. No particular condition needs to be adjusted and controlled in the experiments. This technique provides a convenient way of synthesis of III-V semiconductor nanowires with high material quality for a wide range of applications.

  16. TECHNOLOGY EVALUATION REPORT: RETECH'S PLASMA CENTRIFUGAL FURNACE - VOLUME I

    Science.gov (United States)

    A demonstration of the Retech, Inc. Plasma Centrifugal Furnace (PCF) was conducted under the Superfund Innovative Technology Evaluation (SITE) Program at the Department of Energy's (DOE's) Component Development and Integration Facility in Butte, Montana. The furnace uses heat gen...

  17. Research of the Solar Furnace Hotzone Modification%太阳能级单晶炉热场的适应性改造研究

    Institute of Scientific and Technical Information of China (English)

    韩焕鹏; 刘锋; 周传月; 李丹

    2014-01-01

    In this article,a hotzone m odification m ethod had been introduced to use the 14inch closed hotzone instead of the initiate 20inch hotzone .A fter hotzone m odification , the JRDL-900 Solar furnace can use for sem iconductor crystal production.A ccording to the accuracy m easurem ent of the furnace dim ension ,the CAD m ethod had been used to design the new hotzone and shield .Several crystalgrow ing experim entare running to show if the m odification is successful.D uring the grow ing experim ent,som e furnace and technicalproblem s have been found and solved.Finally we gotthe 4inch silicon ingotand did some inspection for crystal param eter.The inspection result show that the crytal ingotcan satisfy the need ofthe sem iconductorindustry.The hotzone and sop m odification can use the solarfurnace in otherw ay w hich enhance the efficiency ofequipm ent,and the technique m ethod can be used forthe m ore scale .%在JRDL-900型太阳能级单晶炉上安装自行设计的350mm(14英寸)密闭式热场,替换原有的500mm(20英寸)热场,使该单晶炉具备了半导体级75~150mm(3~6英寸)常用硅单晶的生长条件。根据单晶炉实际情况,重新设定了单晶生长控制程序,实现半导体级硅单晶等径生长自动控制。在拉晶实验过程中,发现并解决了影响单晶生长的设备和技术问题,成功实现了半导体级100mm(4英寸)硅单晶的生长,对单晶成品的相应参数测试表明,使用该类太阳能级单晶炉,通过炉体和热场的改进,能够实现半导体级产品的生产,可有效利用闲置设备和资源,并为今后该类型的大规模改造和生产奠定了技术基础。

  18. Calibration procedure for fire resistance furnaces

    NARCIS (Netherlands)

    Twilt, L.; Leur, P.H.E. van de; Wickström, U.

    1996-01-01

    On behalf of CEN/TC 127 "Fire Safety in Buildings", a series of tests has been carried out to evaluate and complete the draft calibration procedure for fire resistance furnaces [4]. Fourteen laboratories in nine European countries participated in the test series, each carrying out one calibration te

  19. High Vacuum Furnace for HIRFL-CSR

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to satisfy the requirement of ultra-high vacuum and low out-gassing rate of materials which are used to make HIIRFL-CSR vacuum chambers, a high vacuum furnace for degassing the beam chambers, flanges, and the other vacuum components has been designed and manufactured by IMP and Vacuum Equipment Factory in Lanzhou.

  20. Calibration procedure for fire resistance furnaces

    NARCIS (Netherlands)

    Twilt, L.; Leur, P.H.E. van de; Wickström, U.

    1996-01-01

    On behalf of CEN/TC 127 "Fire Safety in Buildings", a series of tests has been carried out to evaluate and complete the draft calibration procedure for fire resistance furnaces [4]. Fourteen laboratories in nine European countries participated in the test series, each carrying out one calibration

  1. Thermal exposure in fire resistance furnaces

    NARCIS (Netherlands)

    Leur, P.H.E. van de; Twilt, L.

    1999-01-01

    Over the last six years, CEN TC 127 and more in particular its working groups ad hoc 14 and ad hoc 7 have been active in evaluating and improving the reproducibility of fire resistance testing. Ad hoc 14 developed a draft procedure for the evaluation of the performance of fire resistance furnaces in

  2. A Solar Furnace for Your School

    Science.gov (United States)

    Meyer, Edwin C.

    1978-01-01

    Industrial arts students at Litchfield (Minnesota) High School designed and built a solar furnace for research and experimentation and to help heat the industrial arts department. A teacher describes the construction process and materials and the temperature record keeping by the physics classes. Student and community interest has been high. (MF)

  3. Energy conservation in cupolas and annealing furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Takeno, S.; Kumagaya, M.; Azuma, T.

    1984-01-01

    Successive reductions in the amount of coke and fuel oil used in cupolas and annealing furnaces are reported. In the cupolas, 2% oxygen enrichment resulted in a 0.9% drop in coke ratio and a 13.3% increase in output of pig iron. Coke ratios of 9.3-9.5% were obtained by tuyere blow-in of inexpensive carbon materials instead of expensive coke, by the use of formed coke, and by employing a dehumidified blast. In the case of the fuel oil-fired annealing furnaces, fuel oil consumption rates were reduced by treating two charges per heat instead of one. Energy consumption was successively reduced by 25-71% by 1) adopting a ceramic fibre heat-insulating material, 2) changing to low-oxygen combustion by increasing the number of burners, 3) lengthening the time during which the furnace high-temperature zone is maintained, 4) raising the combustion chamber load by using ceramic fibres in the furnace casing. 3 references.

  4. APPLICATION ANALYSIS REPORT: RETECH PLASMA CENTRIFUGAL FURNACE

    Science.gov (United States)

    This document is an evaluation of the performance of the Retech, Inc. Plasma Centrifugal Furnace (PCF) and its applicability as a treatment for soils contaminated with organic and/or inorganic compounds. Both the technical and economic aspectsof the technology were examined. A...

  5. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  6. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  7. Thermal exposure in fire resistance furnaces

    NARCIS (Netherlands)

    Leur, P.H.E. van de; Twilt, L.

    1999-01-01

    Over the last six years, CEN TC 127 and more in particular its working groups ad hoc 14 and ad hoc 7 have been active in evaluating and improving the reproducibility of fire resistance testing. Ad hoc 14 developed a draft procedure for the evaluation of the performance of fire resistance furnaces in

  8. Surrogate Seeds For Growth Of Crystals

    Science.gov (United States)

    Shlichta, Paul J.

    1989-01-01

    Larger crystals of higher quality grown. Alternative method for starting growth of crystal involves use of seed crystal of different material instead of same material as solution. Intended for growing single-crystal proteins for experiments but applicable in general to growth of crystals from solutions and to growth of semiconductor or other crystals from melts.

  9. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  10. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  11. Three-dimensional heat transfer effects during the growth of LiCaAlF 6 in a modified Bridgman furnace

    Science.gov (United States)

    Brandon, Simon; Derby, Jeffrey J.; Atherton, L. Jeffrey; Roberts, David H.; Vital, Russel L.

    1993-09-01

    A novel process modification, the simultaneous growth of three cylindrical Cr:LiCaAlf 6 (Cr:LiCAF) crystals grown from a common seed in a vertical Bridgman furnace of rectangular cross section, is assessed using computational modeling. The analysis employs the FIDAP finite-element package and accounts for three-dimensional, steady-state, conductive heat transfer throughout the system. The induction heating system is rigorously simulated via solution of Maxwell's equations. The implementation of realistic thermal boundary conditions and furnace details is shown to be important. Furnace design features are assessed through calculations, and simulations indicate expected growth conditions to be favorable. In addition, the validity of using ampoules containing "dummy" charges for experimental furnace characterization measurements is examined through test computations.

  12. The Dlr Solar Furnace - A Facility For Astrophysical and Mineralogical Experiments

    Science.gov (United States)

    Sauerborn, M.; Neumann, A.; Seboldt, W.; Klerner, S.

    The energy of solar radiation can be used to cause thermal or photochemical effects in the irradiated materials. The DLR Solar Furnace in Cologne is a facility that concentrates the direct solar radiation (concentration factor up to 5200 suns) for research experiments. It offers many different possibilities of using concentrated solar radiation to scientists and industrial users. For astrophysical and mineralogical applications a vacuum chamber with a special design and different instruments for measurements were developed, installed in the solar furnace and tested in experiments with small solid samples. The goal of the first project was to simulate the formation of so-called `chondrules' - constituents of meteorites - by "flash- heating" appropriate mineral samples with the concentrated beam of the solar furnace. The samples were melted and solidified subsequently by controlled cooling. The experiments had to be carried out under vacuum or controlled oxygen fugacity. Some results are presented as part of the paper "DYNAMIC CRYSTALLIZATION EXPERIMENTS USING CONVENTIONAL and SOLAR FURNACE TECHNIQUES - IMPLICATIONS FOR THE FORMATION of REFRACTORY FORSTERITE IN CHONDRITES", submitted to this conference. In a second series of experiments a slightly varied design was used to cause thermal reduction of samples of metal oxide and of lunar regolith simulate. The goal of this ongoing activity is to produce oxygen by pyrolysis. The process is conducted under high vacuum. The paper describes the facility with its properties and presents first results of the mentioned experiments. The two projects are co-operations between the High Flux Solar Furnace of DLR in Cologne (a department of the Solar Technology Division) and the Mission Architecture and Advanced Technologies Section (a department of the Institute of Space Sensor Technology and Planetary Exploration of DLR). In the first experiments and in the sample analysis the Institute of Mineralogy and Geochemistry of the

  13. Influence of the crucible geometry on the shape of the melt crystal interface during growth of sapphire crystal using a heat exchanger method

    Science.gov (United States)

    Chen, Jyh-Chen; Lu, Chung-Wei

    2004-05-01

    Computer simulations using the commercial code FIDAP, which is based on finite element techniques, were performed to investigate the effect of the shape of the crucible on the temperature distribution, velocity distribution and shape of the melt-crystal interface, during the application of the heat exchanger method (HEM) of growing sapphire crystals. Heat transfer from the furnace to the crucible and heat extraction from the heat exchanger can be modeled by the convection boundary conditions. Cylindrical crucibles with differently curved corners at their base are considered. The curved base of the crucible decreases the convexity of the melt-crystal interface and suppresses the appearance of "hot spots". A hemispherically shaped crucible base yields the lowest maximum convexity. The variation in convexity of the melt-crystal interface is less abrupt for a cylindrical crucible with curved corners at the base than one without curved corners. The effects of the thickness and the conductivity of the crucible are also addressed. The convexity of the melt-crystal interface decreases as the thickness of the crucible wall increases. The convexity also declines as the conductivity of the crucible increases.

  14. CRYSTALLIZATION IN MULTICOMPONENT GLASSES

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; HRMA PR

    2009-10-08

    In glass processing situations involving glass crystallization, various crystalline forms nucleate, grow, and dissolve, typically in a nonuniform temperature field of molten glass subjected to convection. Nuclear waste glasses are remarkable examples of multicomponent vitrified mixtures involving partial crystallization. In the glass melter, crystals form and dissolve during batch-to-glass conversion, melter processing, and product cooling. Crystals often agglomerate and sink, and they may settle at the melter bottom. Within the body of cooling glass, multiple phases crystallize in a non-uniform time-dependent temperature field. Self-organizing periodic distribution (the Liesegnang effect) is common. Various crystallization phenomena that occur in glass making are reviewed.

  15. The induction furnace as a melting facility in steel production. Pt. 1. Features of induction furnaces used in steel production; Der Induktionsofen als Schmelzaggregat fuer die Stahlerzeugung. T. 1. Merkmale von Induktionsoefen in der Stahlerzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Chaabet, Mohamed; Doetsch, Erwin [ABP Induction Systems GmbH, Dortmund (Germany)

    2011-12-15

    Global steel output has now been growing extremely rapidly for a prolonged time; in the past ten years alone, annual production has risen from 851 million t/a (in 2001) to 1417 million t/a (2010), as a result, primarily, of growth in China. Electric steel production using the electric arc furnace as the classical melting facility is around 45 % world-wide, with a rising trend (but excluding the special case of China, where oxygen-route steel holds a 90 % share of production). Following the development of induction technology and inverter outputs of over 40 MW for crucible furnaces with capacities of above 65 t, the induction furnace is now available as an alternative electrical melting installation for use in smaller mini steel mills. The benefits of this technology can be found in high feed-material efficiencies and low environmental and workplace burdens, in addition to the absence of electrode costs and the only modest demands made on the power-supply grid. These features of the induction furnace and their special significance for steel production are examined in Part 1 of this article. The second part of the article then focuses on examples of the use of induction furnaces in the steelmaking plant. (orig.)

  16. Second generation rotary furnaces, an even more viable alternative to cupola and electric induction furnaces; La seconde generation de fours rotatifs, un appareil qui peut se substituer avantageusement au cubilot et au four electrique a induction

    Energy Technology Data Exchange (ETDEWEB)

    Lever, D. [Air Liquide 38 - Sassenage (France)

    2001-10-01

    Rotary furnaces are a well established alternative to cupola furnaces. Recent innovations in oxygas furnaces have made them the preferred choice even over medium-frequency electric furnaces in many European foundries. The article explains in what respects the rotary furnace is a new iron smelting concept, as different from the cupola furnace as the medium-frequency electric furnace. (author)

  17. An Ambition to Grow

    OpenAIRE

    Ron Kemp; R Hakkert

    2006-01-01

    This report tries to gain insight in the willingness or ambition to grow of a small business owner. The main question of this report is therefore: Which factors influence the ambition to grow a business? To examine the ambition to grow an economic and a psychological perspective is given in this study.

  18. Growing Pains (For Parents)

    Science.gov (United States)

    ... Month-Old Feeding Your 1- to 2-Year-Old Growing Pains KidsHealth > For Parents > Growing Pains Print A ... olds and, later, in 8- to 12-year-olds. Signs and Symptoms Growing pains always concentrate in the muscles , rather than ...

  19. FEM Optimisation of Spark Plasma Sintering Furnace

    CERN Document Server

    Kellari, Demetrios Vasili

    2013-01-01

    Coupled electro-thermal FEM analysis has been carried out on a sintering furnace used to produce new materials for LHC collimators. The analysis showed there exist margins for improvement of the current process and equipment through minor changes. To optimise the design of the furnace several design changes have been proposed including: optimization of material selection using copper cooling plates, control of convection in cooling plates by lowering the water flow rate, modifying the electrode shape using unsymmetrical electrodes and upgrading the thermal shielding to make use of multilayer graphite shields. The results show that we have a significant improvement in temperature gradient on the plate, from 453 to 258 °C and a reduction in power requirement from 62 to 44 kW.

  20. Solar furnace sintering of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Zhilinska, N.; Zalite, I.; Korb, G.; Angerer, P.; Rodriguez, J.; Martinez, D.

    2004-07-01

    This paper reports on the current status of application of solar furnace for sintering of TiCN, TiO2 and Al2O3 nano powders with the specific surface area of 30-50 m''2/g and average particle size of 30-50 nm. The powders have been prepared by the plasma chemical synthesis and other methods. This work relates to innovative methods of sintering in the solar furnace at Plataforma Solar de Almeria and the Spark Plasma Sintering (SPS). The influence of sintering temperature, sintering time and heating rate on the densification behaviour of the nanopowders was investigated. The results were compared with the data obtained using commercial powders. (Author) 4 refs.

  1. Concentration of a Cassegrain solar furnace

    Science.gov (United States)

    Cobble, M. H.

    1981-01-01

    A solar furnace comprising a paraboloidal mirror for tracking the sun and a hyperboloidal reflector having one focus in common with the paraboloid is analyzed to determine the geometric concentration of the system. A numerical ray-trace analysis was carried out to study various geometrical configurations of the two reflectors. In particular, the geometric concentration is calculated for the case when the line joining the foci of the hyperboloid and the axis of revolution of the paraboloid are not coincident.

  2. Temperature Controller for a Solar Furnace

    Science.gov (United States)

    Hale, R. R.; Mcdougal, A. R.

    1982-01-01

    Relatively-simple movable sheild has been suggested for controlling temperature of solar furnace. Temperature modulator can be set to have collected solar energy fully "on", fully "off" or any intermediate level. Parabolic mirror concentrates Sunlight into receiver. Shade plate that blocks insolation at back of receiver produces shade zone in center of collector. No radiation is returned to receiver from shade zone; only rays falling on other areas of reflecting surface are directed back toward receiver.

  3. Carbon sublimation using a solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Laplaze, D. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Bernier, P. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Journet, C. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Vie, V. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Flamant, G. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees]|[Inst. de Science et de Genie des Materiaux et Procedes, Centre du Four Solaire Felix Trombe, Font-Romeu (France); Lebrun, M. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees]|[Inst. de Science et de Genie des Materiaux et Procedes, Centre du Four Solaire Felix Trombe, Font-Romeu (France)

    1997-02-28

    We have previously shown that the high intensity of solar radiation, obtained with the Odeillo (France) solar furnace facilities, can be used to vaporize graphite in inert gas atmosphere to produce fullerenes. After a short survey of the possible mechanisms of formation of these molecules, we report some results in agreement with the proposed model and discuss the possibilities of increasing the fullerene yield which currently reaches 20% (orig.)

  4. Fabrication of the solar furnace`s segmental main parabolic mirror

    Energy Technology Data Exchange (ETDEWEB)

    Shishido, K. [Tohoku Gakuin Univ., Tagajo, Miyagi (Japan); Kitahara, H. [Tohoku Electric Power Co. Ltd., Sendai (Japan); Fujisaki, H.; Shoji, T. [Tohoku Gakuin Univ., Tagajo, Miyagi (Japan); Shibata, Y. [Tohoku Univ., Sendai (Japan); Sugiura, M. [Koyodai High School, Miyagi, Sendai (Japan); Nagai, Y. [Press Kogyo Company Ltd., Fujisawa (Japan); Kobayashi, H. [Tokyo Special Glass Company Ltd., Fujioka (Japan)

    1994-12-31

    The development of a new energy system based on the concentration of the rays of the sun was trialed and four solar furnaces produced. However, the fabrication of the segmented main parabolic mirror required high precision and was found to be very difficult. The main parabolic mirror of the furnaces were of the segmental type. The mirrors in the large furnace of the first trial in 1962 were made by a cutting machine with a cam mechanism and then finished by grinding and polishing. The segmental main parabolic mirrors of the small and medium-size furnaces (2nd and 3rd trials) were made using master molds (for softening the glass segments) that were fabricated using a cutting machine having a link mechanism. The fourth furnace used mirrors composed of super reflecting A1 plate cemented on a stamped plastic base. The cutting techniques and the grinding and polishing of the glass to fabricate the fan-shaped segmental parabolic mirrors were successful, but the softening results were not ideal. Better results were obtained on softening narrow fan-shaped glass plates and the ideal tools for cutting the master molds of soft brick are considered to be the glass gauge or cylinder tube. 10 figs., 4 refs.

  5. High temperature solar furnace: current applications and future potential

    Energy Technology Data Exchange (ETDEWEB)

    Bjorndalen, N. [Dalhousie Univ., Faculty of Engineering, Halifax, NS (Canada)

    2003-02-15

    The high temperature solar furnace can offer great opportunities for the production of many types of products worldwide, but recent advances in this technology have been limited to metal reduction. The production of semiconductors, which are utilized to a great extent in the electronic industry, is a viable option for this technology that has been overlooked. Especially where sand and sunlight are plentiful (countries that surround the equator), silicon chips produced with a solar furnace can have great economical value. This paper describes current and potential solar furnace technologies. The components of the solar furnace are described, as well as metal reduction processes including zinc and aluminum production. The viability of silicon chip production is also examined. The possibilities for other product development using an extremely (up to 10,000 deg C) high temperature solar furnace are also discussed. Economically, the benefits of solar furnaces are great, with only high initial start-up costs and little operation costs. Metal reduction processes can also be enhanced with high temperature solar furnaces in that plugging problems are eliminated. By replacing conventional furnaces, such as blast and electric arc furnaces, with a high temperature solar furnace, CO{sub 2} emissions and energy consumption can be greatly reduced, which will bring in added dividends to the society. (Author)

  6. Highly robust crystalsome via directed polymer crystallization at curved liquid/liquid interface

    National Research Council Canada - National Science Library

    Wang, Wenda; Qi, Hao; Zhou, Tian; Mei, Shan; Han, Lin; Higuchi, Takeshi; Jinnai, Hiroshi; Li, Christopher Y

    2016-01-01

    ... is incommensurate with crystals having three-dimensional translational symmetry. Herein, we report using a miniemulsion crystallization method to grow nanosized, polymer single-crystal-like capsules...

  7. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  8. Application of Carbon Composite Bricks for Blast Furnace Hearth

    Science.gov (United States)

    Zuo, Haibin; Wang, Cong; Zhang, Jianliang; Zhao, Yongan; Jiao, Kexin

    Traditional refractory materials for blast furnace hearth lining are mainly composed of carbon bricks and the ceramic cup. However, these materials can't meet the demands for long service life design of blast furnaces. In this paper, a new refractory called carbon composite brick (CCB) was introduced, which combined the advantages of carbon bricks and the ceramic cup. In this case, the resistance of the CCB against corrosion was equal to the ceramic cup and the thermal conductivity of the CCB was equal to carbon bricks. From the results of more than 20 blast furnaces, the CCB could be well used in small blast furnaces and large blast furnaces. In the bad condition of low grade burden and high smelting intensity, the CCB gave full play to the role of cooling system, and effectively resisted the erosion of hot metal to improve the service life of blast furnaces.

  9. Sealed rotary hearth furnace with central bearing support

    Science.gov (United States)

    Docherty, James P.; Johnson, Beverly E.; Beri, Joseph

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  10. 77 FR 76831 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2012-12-31

    ... Furnaces and Boilers (June 7, 2010),\\5\\ the ENERGY STAR Product Databases for Gas and Oil Furnaces (Jan. 4, 2010),\\6\\ the California Energy Commission's Appliance Database for Residential Furnaces and Boilers,\\7.... Department of Commerce, ENERGY STAR Furnaces--Product Databases for Gas and Oil Furnaces (Jan. 4,...

  11. Characterization and In-Situ Monitoring of ZnSe Crystal Growth by Seeded PVT for Microgravity Applications

    Science.gov (United States)

    Feth, Shari T.

    2001-01-01

    Crystal growth from the vapor phase continues to play a significant role in the production of II-VI semiconductor compounds (ZnO, ZnTe, CdTe, etc.) and SiC. As compared to melt growth methods (where available) the advantages are: (1) lower growth temperature(s); (2) reduction in defect concentration; (3) additional purification; and (4) enhanced crystal perfection. A powerful tool in determining the mechanism of PVT is microgravity. Under normal gravity conditions the transport mechanism is a superposition of diffusive and convective fluxes. Microgravity offers the possibility of studying the transport properties without the influence of convective effects. Research on the crystal growth of ZnSe by PVT (P.I.: Su of NASA/MSFC) will help to clarify the effects of convection on crystal growth. A crystal growth furnace with in-situ and real time optical monitoring capabilities was constructed and used to monitor the vapor composition and growing crystal surface morphology during the PVT growth of ZnSe. Using photoluminescence and SIMS, ex-situ, the incorporation of point defects (Zn vacancy) and impurities was found to be correlated to the gravity vector due to the influence of the convective flow. A summary of the results to date will be presented.

  12. Anomaly detection of blast furnace condition using tuyere cameras

    Science.gov (United States)

    Yamahira, Naoshi; Hirata, Takehide; Tsuda, Kazuro; Morikawa, Yasuyuki; Takata, Yousuke

    2016-09-01

    We present a method of anomaly detection using multivariate statistical process control(MSPC) to detect the abnormal behaviors of a blast furnace. Tuyere cameras attached circumferentially at the lower side of a blast furnace are used to monitor the inside of the furnace and this method extracts abnormal behaviors of intensities. It is confirmed that with our method, detecting timing is earlier than operators' notice. Besides, misalignment of cameras doesn't affect detecting performance, which is important property in actual use.

  13. Effects of the location of a cast in the furnace on flatness of the solidification front in directional solidification

    Science.gov (United States)

    Lian, Yuanyuan; Li, Dichen; Zhang, Kai

    2016-10-01

    Many defects of single crystals are caused by the nonplanar solidification front. The transverse temperature gradient at melt-crystal interface results in nonplanar solidification fronts. The location of a cast in the directional solidification furnace affects heat dissipation and thus influences the transverse temperature gradient. This paper presents a criterion and a searching algorithm to find the optimal location of the cast for flattening the solidification front. A numerical simulation was employed for the verification of our method. Additionally, the effects of the size of the cooling device of the furnace on the optimal location, the transverse temperature gradient and the solidification time were discussed. The transverse temperature gradient is reduced about 50% without increasing much solidification time when setting the cast with a varying thickness mould at the optimal location. In addition, the optimal location is mainly influenced by the radius of the cooling ring.

  14. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  15. Biological Kraft Chemical Recycle for Augmentation of Recovery Furnace Capacity

    Energy Technology Data Exchange (ETDEWEB)

    Stuart E. Strand

    2001-12-06

    The chemicals used in pulping of wood by the kraft process are recycled in the mill in the recovery furnace, which oxidizes organics while simultaneously reducing sulfate to sulfide. The recovery furnace is central to the economical operation of kraft pulp mills, but it also causes problems. The total pulp production of many mills is limited by the recovery furnace capacity, which cannot easily be increased. The furnace is one of the largest sources of air pollution (as reduced sulfur compounds) in the kraft pulp mill.

  16. Space processing of electronic materials. [determining ther themal conductivity of mercury cadmium tellurides and furnace design

    Science.gov (United States)

    Workman, G. L.; Holland, L. R.

    1981-01-01

    The relative values of thermal conductivity of solid and liquid HgCdTe are critically important in the design configuration of the furnaces used for Bridgman crystal growth. The thermal diffusivity of the material is closely linked to the conductivity by the defining relation D = k/rho c, where D is the diffusivity, K is the thermal conductivity, rho is the density, and c is the specific heat. The use of transient and periodic heating approaches to measure the diffusivity are explored. A system for securing and extracting heat from silica or glass tubes under high C vacuum conditions is described.

  17. (AADSF) Advanced Automated Directional Solidification Furnace Onboard STS-87 USMP-4

    Science.gov (United States)

    1997-01-01

    The purpose of the experiments for the Advanced Automated Directional Solidification Furnace (AADSF) is to determine how gravity-driven convection affects the composition and properties of alloys (mixtures of two or more materials, usually metal). During the USMP-4 mission, the AADSF will solidify crystals of lead tin telluride and mercury cadmium telluride, alloys of compound semiconductor materials used to make infrared detectors and lasers, as experiment samples. Although these materials are used for the same type application their properties and compositional uniformity are affected differently during the solidification process.

  18. Vapor Crystal Growth (VCG) experiment Cell

    Science.gov (United States)

    1992-01-01

    The image shows a test cell of Crystal Growth experiment inside the Vapor Crystal Growth System (VCGS) furnace aboard the STS-42, International Microgravity Laboratory-1 (IML-1), mission. The goal of IML-1, a pressurized marned Spacelab module, was to explore in depth the complex effects of weightlessness of living organisms and materials processing. More than 200 scientists from 16 countires participated in the investigations.

  19. Slag wool manufacturing from blast furnace slag

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Руських

    2016-11-01

    Full Text Available Slag wool is the most expensive and valuable product of blast furnace slag processing. Slag wool is in great demand nowadays. The article highlights the factors influencing the mineral wool quality: chemical composition that determines the acidity of the module, the temperature of the molten slag and the required slag jet thickness consistency. Mineral wool is produced by blowing air or steam into a jet of molten slag. As a result of it the slag crushes into droplets stretching. The resulting wool contains 5% slag and 95% air. The quality of the obtained slag wool depends on the module acidity of the slag. The blast furnace slags of «Ilyich iron and steel works of Mariupol» and «Azovstal iron & steel works» are the main (short slags – they give short fibers. To obtain high-quality long fiber wool it is necessary to add admixtures into basic blast furnace slag to reduce its basicity. As a result of the fuel and energy rising prices and the necessity to reduce the slag wool cost it is necessary to develop a new technology with fiery-liquid slag, with the removal of iron compounds and sulphur from the melts and the introduction of corrective additives to improve the quality of slag wool. Good thermal conductivity (about 0,03 kcal/m∙h∙°C and other indicators (resistance, volume weight make it possible to use the materials from slag wool (pads, rigid and semi-rigid plates as heat and sound insulating materials

  20. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    Science.gov (United States)

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  1. Model-free kinetic analysis of Sr2FeMoO6 re-crystallization process used for double-perovskite monocrystals grown by Bridgman method

    Science.gov (United States)

    Bartha, Cristina; Plapcianu, Carmen; Palade, Petru; Vizman, Daniel

    2015-12-01

    The synthesis routes for polycrystalline bulk Sr2FeMoO6 (SFMO), offer various possibilities, but in all the cases it is difficult to obtain a single phase of this compound. A new challenge in the field is to achieve mono-crystals using different growing routes and the Bridgman method represents one of them. In order to establish the optimal conditions of mono-crystals growing process, a complex thermal investigation of bulk double perovskite has been performed. Differential thermal analysis investigation in argon inert atmosphere, starting from room temperature up to 1650°C provided information about melting and re-crystallization temperature range. Both, the activation energy of Sr2FeMoO6 re-crystallization process and the re-crystallization mechanism were comparatively analyzed by two free-model estimations (Friedman and Ozawa-Flynn-Wall analysis). The resulted data are very important in order to set up the heating program of Bridgman furnace.

  2. Vacuum Furnace - Integrated "Sub zero" Treatment

    Institute of Scientific and Technical Information of China (English)

    B. Zieger; Hubert Schulte

    2004-01-01

    The vacuum heat treatment with overpressure gas quenching is more and more accepted due to considerable advantages compared to the traditional oil and salt bath processes. Continuous further developments and new concepts like multi-directional cooling systems, a separate quenching chamber and "sub zero" systems lead towards an oxidation free and low distortion vacuum heat treatment for a broad range of parts and materials. Short and energy saving processes guarantee a high economic efficiency and environmental compatibility.The "sub zero" system which is integrated into the standard vacuum furnace achieves a heat treatment result with a high conversion of retained austenite in fully automatic hardening and tempering processes.

  3. Pyrometric temperature measurements in the solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tschudi, H.-R; Mueller, Ch.

    2000-07-01

    Surface temperatures are key parameters in many applications of concentrated solar radiation. Pyrometric temperature determination is here hampered by the reflected solar radiation. Two approaches to solve this problem were experimentally tested with the TREMPER reactor in the solar furnace at PSI: the flash assisted multiwavelength pyrometry (FAMP) developed at PSI and a so called 'solar-blind' pyrometer developed by IMPAC Electronic GmbH in Frankfurt, Germany, in collaboration with PSI. Performance, advantages and disadvantages of the two different pyrometers are reported and discussed. (authors)

  4. Oil injection into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dongsheng Liao; Mannila, P.; Haerkki, J.

    1997-12-31

    Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

  5. Growth of dopamine crystals

    Energy Technology Data Exchange (ETDEWEB)

    Patil, Vidya, E-mail: vidya.patil@ruparel.edu; Patki, Mugdha, E-mail: mugdha.patki@ruparel.edu [D. G. Ruparel College, Senapati Bapat Marg, Mahim, Mumbai – 400 016 (India)

    2016-05-06

    Many nonlinear optical (NLO) crystals have been identified as potential candidates in optical and electro-optical devices. Use of NLO organic crystals is expected in photonic applications. Hence organic nonlinear optical materials have been intensely investigated due to their potentially high nonlinearities, and rapid response in electro-optic effect compared to inorganic NLO materials. There are many methods to grow organic crystals such as vapor growth method, melt growth method and solution growth method. Out of these methods, solution growth method is useful in providing constraint free crystal. Single crystals of Dopamine have been grown by evaporating the solvents from aqueous solution. Crystals obtained were of the size of orders of mm. The crystal structure of dopamine was determined using XRD technique. Images of crystals were obtained using FEG SEM Quanta Series under high vacuum and low KV.

  6. Growth of dopamine crystals

    Science.gov (United States)

    Patil, Vidya; Patki, Mugdha

    2016-05-01

    Many nonlinear optical (NLO) crystals have been identified as potential candidates in optical and electro-optical devices. Use of NLO organic crystals is expected in photonic applications. Hence organic nonlinear optical materials have been intensely investigated due to their potentially high nonlinearities, and rapid response in electro-optic effect compared to inorganic NLO materials. There are many methods to grow organic crystals such as vapor growth method, melt growth method and solution growth method. Out of these methods, solution growth method is useful in providing constraint free crystal. Single crystals of Dopamine have been grown by evaporating the solvents from aqueous solution. Crystals obtained were of the size of orders of mm. The crystal structure of dopamine was determined using XRD technique. Images of crystals were obtained using FEG SEM Quanta Series under high vacuum and low KV.

  7. Dependence of Growing High-Quality Gem Diamonds on Growth Rates by Temperature Gradient Method

    Institute of Scientific and Technical Information of China (English)

    ZANG Chuan-Yi; JIA Xiao-Peng; REN Guo-Zhong; WANG Xian-Cheng

    2004-01-01

    @@ Using the temperature gradient method under high pressure and high temperature, we investigate the dependence of growing high-quality gem diamond crystals on the growth rates. It is found that the lower the growth rate of gem diamond crystals, the larger the temperature range of growing high-quality gem diamond crystals, and the easier the control of temperature.

  8. CFD study of ejector flow behavior in a blast furnace gas galvanizing plant

    Science.gov (United States)

    Besagni, Giorgio; Mereu, Riccardo; Inzoli, Fabio

    2015-02-01

    In recent years, there has been a growing interest toward Blast Furnace Gas (BFG) as a low-grade energy source for industrial furnaces. This paper considers the revamping of a galvanic plant furnace converted to BFG from natural gas. In the design of the new system, the ejector on the exhaust line is a critical component. This paper studies the flow behavior of the ejector using a Computational Fluid Dynamics (CFD) analysis. The CFD model is based on a 3D representation of the ejector, using air and exhaust gases as working fluids. This paper is divided in three parts. In the first part, the galvanic plant used as case study is presented and discussed, in the second part the CFD approach is outlined, and in the third part the CFD approach is validated using experimental data and the numerical results are presented and discussed. Different Reynolds-Averaged Navier-Stokes (RANS) turbulence models ( k-ω SST and k-ɛ Realizable) are evaluated in terms of convergence capability and accuracy in predicting the pressure drop along the ejector. Suggestions for future optimization of the system are also provided.

  9. BUNDLE: A Novel Furnace for Performing Controlled Directional Solidification Experiments in a Microgravity Environment

    Science.gov (United States)

    Carrasquillo, Edgar J.; Griffin, Mark R.; Hammond, Monica S.; Johnson, Martin L.; Grugel, R. N.

    2000-01-01

    NASA Marshall Space Flight Center has developed a novel directional solidification furnace prototype for processing metals and alloys experiments in a microgravity environment. The BUNDLE (Bridgman Unidirectional Dendrite in Liquid Experiment) furnace is intended to accommodate the science requirements of Flight Definition Principle Investigators studying cellular/dendritic growth in aluminum and lead alloys at processing temperatures up to 1200 C. The furnace implements a number of innovative features to achieve high thermal gradients and quench rates in a low-power, light-weight design. These include a pyrolytic boron nitride/graphite composite heating element surrounded by layers of self-supporting refractory metal shielding, and a graphite fiber enhanced cold zone allowing high levels of heat extraction from the sample crucible. Novel to the BUNDLE design is an in-situ helium gas quench capability that ensures rapid freezing of the solidifying region (mushy zone) of the metal sample within the furnace without sample disturbance prior to quenching; this is a stringent requirement for subsequent analysis and understanding of microstructural development. The experiment hardware concept features multiple furnaces that may be "bundled" together so many samples, currently up to eight, can be processed at one time. The design of BUNDLE is flexible enough to be implemented on the Shuttle and Space Station in a number of locations (SpaceHab, Express Rack, MPESS, ISPR, etc). BUNDLE prototype furnaces have directionally solidified and quenched 1cm diameter lead - 5.8 weight percent antimony and aluminum - 4 weight percent copper alloys. Quenching of the mushy zone, as recorded by in-situ thermocouples, occurred on the order of 0.5 seconds or less, a rate within the PI's requirements. Subsequent metallographic examination revealed the solidified microstructure to be, as expected, unidirectional. Both the dendrite tips and the eutectic reaction were planar in nature

  10. BUNDLE - A Novel Furnace for Performing Controlled Directional Solidification Experiments in a Microgravity Environment

    Science.gov (United States)

    Carrasquillo, Edgar J.; Griffin, Mark R.; Hammond, Monica S.; Johnson, Martin L.; Grugel, R. N.

    2001-01-01

    NASA Marshall Space Flight Center has developed a novel directional solidification furnace prototype for processing metals and alloys experiments in a microgravity environment. The BUNDLE (Bridgman Unidirectional Dendrite in Liquid Experiment) furnace is intended to accommodate the science requirements of Flight Definition Principle Investigators studying cellular/dendritic growth in aluminum and lead alloys at processing temperatures up to 1200 C. The furnace implements a number of innovative features to achieve high thermal gradients and quench rates in a low-power, light-weight design. These include a pyrolytic boron nitride/graphite composite heating element surrounded by layers of self-supporting refractory metal shielding, and a graphite fiber enhanced cold zone allowing high levels of heat extraction from the sample crucible. Novel to the BUNDLE design is an in-situ helium gas quench capability that ensures rapid freezing of the solidifying region (mushy zone) of the metal sample within the furnace without sample disturbance prior to quenching; this is a stringent requirement for subsequent analysis and understanding of microstructural development. The experiment hardware concept features multiple furnaces that may be "bundled" together so many samples, currently up to eight, can be processed at one time. The design of BUNDLE is flexible enough to be implemented on the Shuttle and Space Station in a number of locations (SpaceHab, Express Rack, MPESS, ISPR, etc). BUNDLE prototype furnaces have directionally solidified and quenched 1cm diameter lead - 5.8 weight percent antimony and aluminum - 4 weight percent copper alloys. Quenching of the mushy zone, as recorded by in-situ thermocouples, occurred on the order of 0.5 seconds or less, a rate within the PI's requirements. Subsequent metallographic examination revealed the solidified microstructure to be, as expected, unidirectional. Both the dendrite tips and the eutectic reaction were planar in nature

  11. Crystallization from Gels

    Science.gov (United States)

    Narayana Kalkura, S.; Natarajan, Subramanian

    Among the various crystallization techniques, crystallization in gels has found wide applications in the fields of biomineralization and macromolecular crystallization in addition to crystallizing materials having nonlinear optical, ferroelectric, ferromagnetic, and other properties. Furthermore, by using this method it is possible to grow single crystals with very high perfection that are difficult to grow by other techniques. The gel method of crystallization provides an ideal technique to study crystal deposition diseases, which could lead to better understanding of their etiology. This chapter focuses on crystallization in gels of compounds that are responsible for crystal deposition diseases. The introduction is followed by a description of the various gels used, the mechanism of gelling, and the fascinating phenomenon of Liesegang ring formation, along with various gel growth techniques. The importance and scope of study on crystal deposition diseases and the need for crystal growth experiments using gel media are stressed. The various crystal deposition diseases, viz. (1) urolithiasis, (2) gout or arthritis, (3) cholelithiasis and atherosclerosis, and (4) pancreatitis and details regarding the constituents of the crystal deposits responsible for the pathological mineralization are discussed. Brief accounts of the theories of the formation of urinary stones and gallstones and the role of trace elements in urinary stone formation are also given. The crystallization in gels of (1) the urinary stone constituents, viz. calcium oxalate, calcium phosphates, uric acid, cystine, etc., (2) the constituents of the gallstones, viz. cholesterol, calcium carbonate, etc., (3) the major constituent of the pancreatic calculi, viz., calcium carbonate, and (4) cholic acid, a steroidal hormone are presented. The effect of various organic and inorganic ions, trace elements, and extracts from cereals, herbs, and fruits on the crystallization of major urinary stone and gallstone

  12. Glass Furnace Combustion and Melting Research Facility.

    Energy Technology Data Exchange (ETDEWEB)

    Connors, John J. (PPG Industries, Inc., Pittsburgh, PA); McConnell, John F. (JFM Consulting, Inc., Pittsburgh, PA); Henry, Vincent I. (Henry Technology Solutions, LLC, Ann Arbor, MI); MacDonald, Blake A.; Gallagher, Robert J.; Field, William B. (Lilja Corp., Livermore, CA); Walsh, Peter M.; Simmons, Michael C. (Lilja Corp., Livermore, CA); Adams, Michael E. (Lilja Corp., Rochester, NY); Leadbetter, James M. (A.C. Leadbetter and Son, Inc., Toledo, OH); Tomasewski, Jack W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Operacz, Walter J. (A.C. Leadbetter and Son, Inc., Toledo, OH); Houf, William G.; Davis, James W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Marvin, Bart G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Gunner, Bruce E. (A.C. Leadbetter and Son, Inc., Toledo, OH); Farrell, Rick G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Bivins, David P. (PPG Industries, Inc., Pittsburgh, PA); Curtis, Warren (PPG Industries, Inc., Pittsburgh, PA); Harris, James E. (PPG Industries, Inc., Pittsburgh, PA)

    2004-08-01

    The need for a Combustion and Melting Research Facility focused on the solution of glass manufacturing problems common to all segments of the glass industry was given high priority in the earliest version of the Glass Industry Technology Roadmap (Eisenhauer et al., 1997). Visteon Glass Systems and, later, PPG Industries proposed to meet this requirement, in partnership with the DOE/OIT Glass Program and Sandia National Laboratories, by designing and building a research furnace equipped with state-of-the-art diagnostics in the DOE Combustion Research Facility located at the Sandia site in Livermore, CA. Input on the configuration and objectives of the facility was sought from the entire industry by a variety of routes: (1) through a survey distributed to industry leaders by GMIC, (2) by conducting an open workshop following the OIT Glass Industry Project Review in September 1999, (3) from discussions with numerous glass engineers, scientists, and executives, and (4) during visits to glass manufacturing plants and research centers. The recommendations from industry were that the melting tank be made large enough to reproduce the essential processes and features of industrial furnaces yet flexible enough to be operated in as many as possible of the configurations found in industry as well as in ways never before attempted in practice. Realization of these objectives, while still providing access to the glass bath and combustion space for optical diagnostics and measurements using conventional probes, was the principal challenge in the development of the tank furnace design. The present report describes a facility having the requirements identified as important by members of the glass industry and equipped to do the work that the industry recommended should be the focus of research. The intent is that the laboratory would be available to U.S. glass manufacturers for collaboration with Sandia scientists and engineers on both precompetitive basic research and the

  13. Durability of Alkali Activated Blast Furnace Slag

    Science.gov (United States)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  14. Mercury in dumped blast furnace sludge.

    Science.gov (United States)

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2014-03-01

    Blast furnace sludge (BFS) is a waste generated in the production of pig iron and was dumped in sedimentation ponds. Sixty-five samples from seven BFS locations in Europe were investigated regarding the toxic element mercury (Hg) for the first time. The charge material of the blast furnace operations revealed Hg contents from 0.015 to 0.097mgkg(-1). In comparison, the Hg content of BFS varied between 0.006 and 20.8mgkg(-1) with a median of 1.63mgkg(-1), which indicates enrichment with Hg. For one site with a larger sample set (n=31), Hg showed a stronger correlation with the total non-calcareous carbon (C) including coke and graphite (r=0.695; n=31; p<0.001). It can be assumed that these C-rich compounds are hosting phases for Hg. The solubility of Hg was rather low and did not exceed 0.43% of total Hg. The correlation between the total Hg concentration and total amount of NH4NO3-soluble Hg was relatively poor (r=0.496; n=27; p=0.008) indicating varying hazard potentials of the different BFS. Finally, BFS is a mercury-containing waste and dumped BFS should be regarded as potentially mercury-contaminated sites.

  15. Arsenic immobilization of Teniente furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Ichimura, R. [Japan Oil, Gas, and Metals National Corp., Kawasaki (Japan); Tateiwa, H. [Mitsui Mining and Smelting Co. Ltd., Saitama (Japan); Almendares, C. [Centro de Investigacion Minera y Metalurgica, Santiago (Chile); Sanchez, G. [CODELCO, Santiago (Chile). Division Ventanas

    2007-07-01

    A 5-year joint Japanese-Chilean project to modify the treatment of furnace dust from a converter in Chile producing harmful amounts of arsenic and lead was described. A pilot plant was constructed to evaluate the method's commercialization potential. Flue dust was recovered by a dust collector installed to capture suspended dust generated by the smelting furnace. Arsenic content was approximately 15 per cent. Ninety per cent of the arsenic was then liquidated to lixivia and dissolved by leaching flue dust with sulphuric acid. The leaching rate decreased when flue dust had a high content of residual sulfide ore. A flotation device was then incorporated in the treatment process in order to increase the copper recovery rate. A solvent recovery process was then adopted to recover the copper and zinc contained in the solution after the arsenic recovery. An economic evaluation of the process indicated that efforts should be made to improve the efficiency of the dust treatment method. 5 refs., 6 tabs., 10 figs.

  16. Electric arc furnace models for flicker study

    Directory of Open Access Journals (Sweden)

    Catalina González Castaño

    2016-06-01

    Full Text Available Objective: The aim of this paper is to evaluate voltage fluctuations or flicker of two electric arc furnace models through comparison with real data.Method: The first proposed model is founded on the energy conservation principle, which generates a non-linear differential equation modelling the electric arc voltage – current characteristics. Voltage fluctuations are generated using a chaotic circuit that modulates the amplitude of arc voltage. The second model is based on the empirical relationship between the arc diameter or length as well as voltage and electrical current on the arc. Voltage fluctuations are considered adding a random signal in the arc length. Both models are implemented in PSCADTM.Results: The results of both models are compared with real data taken at the most critical stage of the operation of the furnace, and they show that the model based on energy conservation has a lower average mean square error in the voltages and currents 5.6 V and 1.7 kA against 27,2 V y 3.38 kA obtained with the second model.Conclusions: Both models consider the nonlinearity and random behavior present in this type of load, validating their inclusion in computer models of electric power systems.

  17. DEMONSTRATION BULLETIN: CYCLONE FURNACE SOIL VITRI- FICATION TECHNOLOGY - BABCOCK & WILCOX

    Science.gov (United States)

    Babcock and Wilcox's (B&W) cyclone furnace is an innovative thermal technology which may offer advantages in treating soils containing organics, heavy metals, and/or radionuclide contaminants. The furnace used in the SITE demonstration was a 4- to 6-million Btu/hr pilot system....

  18. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  19. Reduction Mechanism of Chromite Ore in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yi-wei; DING Wei-zhong; LU Xiong-gang; XU Kuang-di

    2004-01-01

    The structural changes and reduction degree of chromite ore in blast furnace were studied by optical micrograph analysis, scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDXA). The smelting reduction mechanism of chromite in blast furnace was primarily discussed.

  20. C AND M BOTTOM LOADING FURNACE TEST DATA

    Energy Technology Data Exchange (ETDEWEB)

    Lemonds, D

    2005-08-01

    The test was performed to determine the response of the HBL Phase III Glovebox during C&M Bottom Loading Furnace operations. In addition the data maybe used to benchmark a heat transfer model of the HBL Phase III Glovebox and Furnace.

  1. Advanced steel reheat furnaces: Research and development. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D. [Energy and Environmental Research Corp., Irvine, CA (United States); Li, X. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  2. Resistance furnaces. General presentation; Fours electriques a resistances. Presentation generale

    Energy Technology Data Exchange (ETDEWEB)

    Bourgeois, J.F.; Girault, A.; Jaume, R.; Le Boulch, M. [Electricite de France (EDF), Div. Recherche and Developpement, 75 - Paris (France); Oberlin, C.

    2005-04-01

    The resistance furnace is certainly the better known electro-thermal device. Its first industrial use started around 1920 and its technology has improved continuously. It's an indirect heating system: the heat produced by Joule effect is transmitted to the load by radiant heat transfer and convection. In this article, stress is put on the specific characteristics of resistance furnaces, in particular the nature and efficiency of resistors, their implementation, the heat transfer from the resistors to the load and the operation and control of these furnaces: 1 - general considerations; 2 - resistors/load thermal exchanges: conduction, radiant heat transfer, forced convection, global heat transfers; 3 - power of resistance furnaces: energy absorbed by the load, by the furnace walls, heat losses, power needs, efficiency, dimensioning; 4 - different types of resistance furnaces: with hearth, with bell, with revolving plate, with chains and conveyor, with charging carriage, drying ovens, special furnaces; 5 - thermal insulation of resistance furnaces: classification according to standards, types and characteristics of the most used materials, lining characteristics and implementation. (J.S.)

  3. Advanced steel reheat furnaces: Research and development. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D. [Energy and Environmental Research Corp., Irvine, CA (United States); Li, X. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  4. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  5. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 k...

  6. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  7. A New Mathematical Simulation Approach for Thermal Cracking Furnace Studies

    Institute of Scientific and Technical Information of China (English)

    LanXingying; XuChunming; GaoJinsen; ZhangHongmei

    2005-01-01

    Thermal cracking of hydrocarbons for olefin production is normally carried out in long reactor tubes suspended in a large gas fired furnace. In this paper, a coupled furnace-reactor mathematical model based on a computational fluid dynamics (CFD) technique is developed to simulate the complex fluid dynamics phenomena in the thermal cracking furnace. The model includes mass transfer, momentum transfer, and heat transfer, as well as thermal cracking reactions, fuel combustion and radiative heat transfer. The rationality and reliability of the mathematical model is confirmed by the approximate agreement of predicted data and industrial data. The coupled furnace-reactor simulation revealed the details of both the transfer and reaction processes taking place in the thermal cracking furnace. The results indicate highly nonuniform distribution of the flue-gas velocity, concentration and temperature in the furnace, which cause nonuniform distribution of tube skin temperature and heat flux of the reactor tubes. Profiles of oil-gas velocity,pressure, temperature and product yields in the lengthwise direction of the reactor tube are obtained. Furthermore, in the radial direction steep velocity and temperature gradients and relatively slight gradients of species concentration are found.In conclusion, the model can provide more information on the fluid dynamics and reaction behavior in the thermal cracking furnace, and guidance for the design and improvement of thermal cracking furnaces.

  8. In situ diagnostics of the crystal-growth process through neutron imaging

    DEFF Research Database (Denmark)

    Tremsin, Anton S.; Makowska, Malgorzata Grazyna; Perrodin, Didier

    2016-01-01

    Neutrons are known to be unique probes in situations where other types of radiation fail to penetrate samples and their surrounding structures. In this paper it is demonstrated how thermal and cold neutron radiography can provide time-resolved imaging of materials while they are being processed (e......, as limited by the resolution of the present experiments). It is also demonstrated that the dopant concentration can be quantified even for very low concentration levels (∼ 0.1%) in 10 mm thick samples. The interface between the solid and liquid phases can also be imaged, provided there is a sufficient change.......g. while growing single crystals). The processing equipment, in this case furnaces, and the scintillator materials are opaque to conventional X-ray interrogation techniques. The distribution of the europium activator within a BaBrCl:Eu scintillator (0.1 and 0.5% nominal doping concentrations per mole...

  9. High-quality single crystals for neutron experiments

    Indian Academy of Sciences (India)

    Geetha Balakrishnan

    2008-10-01

    To make headway on any problem in physics, high-quality single crystals are required. In this talk, special emphasis will be placed on the crystal growth of various oxides (superconductors and magnetic materials), borides and carbides using the image furnaces at Warwick. The floating zone method of crystal growth used in these furnaces produces crystals of superior quality, circumventing many of the problems associated with, for example, flux growth from the melt. This method enables the growth of large volumes of crystal, a prerequisite especially for experiments using neutron beams. Some examples of experimental results from crystals grown at Warwick, selected from numerous in-house studies and our collaborative research projects with other UK and international groups will be discussed.

  10. The Growing Human Population.

    Science.gov (United States)

    Keyfitz, Nathan

    1989-01-01

    Discusses the issue of human population. Illustrates the projections of the growing human population in terms of developed and less developed countries. Describes the family planning programs in several countries. Lists three references for further reading. (YP)

  11. Melting ice, growing trade?

    National Research Council Canada - National Science Library

    Sami Bensassi; Julienne C. Stroeve; Inmaculada Martínez-Zarzoso; Andrew P. Barrett

    2016-01-01

    Abstract Large reductions in Arctic sea ice, most notably in summer, coupled with growing interest in Arctic shipping and resource exploitation have renewed interest in the economic potential of the Northern Sea Route (NSR...

  12. Current Trend in Furnace Technology in the Melting Industries

    Directory of Open Access Journals (Sweden)

    O.A. Ighodalo

    2011-06-01

    Full Text Available The aim of this study is to presents some of the current trend in Furnace technology as it pertains to the melting industries. Furnaces are applied in various industries for material processing. Large amounts of energy are usually consumed in the melting industries. The current trend in furnace technology is towards energy conservation, enhanced efficiency and productivity. The reduction of pollutant emissions are also taken into consideration due to their environmental impact. The various materials and processes for furnaces are discussed. The various strategies being employed towards furnace energy conservation, efficiency and productivity, and reduction of pollutant emissions are also discussed. Such strategies include the use of better fuel types such as natural gas; improved insulation and refractory materials; advanced burner designs such as high velocity, regenerative and recuperative burners; new combustion technologies such as air and fuel staging, flue gas recirculation technique. Mathematical modeling is also being employed for analysis and design purpose.

  13. Effect of furnace atmosphere on E-glass foaming

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dong-Sang; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

    2006-12-01

    The effect of furnace atmosphere on E-glass foaming generated in crucible has been studied with a specific goal to understand the impact of increased water content on foaming in oxy-fired furnaces. E-glass foams were generated in a fused-quartz crucible located in a quartz window furnace equipped with video recording. The present study showed that humidity in the furnace atmosphere destabilizes foam, while other gases have little effect on foam stability. This study suggests that the higher foaming in oxy-fired furnace compared to air-fired is caused by the effect of water on early sulfate decomposition, promoting more efficient refining gas generation from sulfate (known as “dilution effect”).

  14. Considerations for Scale-Up of Ferronickel Electric Smelting Furnaces

    Science.gov (United States)

    Hundermark, R. J.; Nelson, L. R.

    2017-02-01

    In ferronickel smelting, the selective carbothermic reduction of calcined nickel laterite ores in large electric furnaces yields a crude ferronickel product. The optimal process for nickel laterite smelting requires a fine balance between the metallurgical requirements of the process (feed composition, nickel recovery, energy consumption, product quality) and the capabilities of the feeding, tapping and off-gas systems, and especially of the furnace crucible and electrical system. The scale-up of nickel laterite smelting operations over the last 50 years has seen a tenfold increase in furnace power input. Furnace operations within the industry are examined to identify common trends and some new metrics are proposed which incorporate the combination of electrode power densities and the impact of alloy nickel grade on gas generation rates, and hence local electrode gas fluxes, which may impact on future scale-up of ferronickel furnaces.

  15. In-Situ Observation of SiC Bulk Single Crystal Growth by XRD System

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    In-situ analysis for SiC bulk single crystal growth was reported using vertical X-ray diffractometer system. A furnace for SiC sublimation growth combined with the XRD system which possessed three kinds of functions including topography, rocking curve measurement and crystal growth rate monitoring was developed. These functions could contribute as a powerful tool finding the optimum growth condition by dynamic observation in the crucible. In this study, the in-situ X-ray topographs succeeded to capture dynamic elongation of defects and dislocation generated in the SiC growing crystals. The in-situ rocking curve measurement reviled appearance of mosaic structure in the SiC crystal grown with high growth rate. The in-situ growth rate monitoring also succeeded very precisely using the direct X-ray beam absorption. On the base of findings and facts obtained by the in-situ observations, the importance for the SiC growth was discussed.

  16. Growth of aluminum nitride bulk crystals by sublimation

    Science.gov (United States)

    Liu, Bei

    The commercial potential of III-nitride semiconductors is already being realized by the appearance of high efficiency, high reliability, blue and green LEDS around the world. However, the lack of a native nitride substrate has hindered the full-realization of more demanding III-nitride devices. To date, single aluminum nitride (AlN) crystals are not commercially available. New process investigation is required to scale up the crystal size. New crucibles stable up to very high temperatures (˜2500°C) are needed which do not incorporate impurities into the growing crystals. In this thesis, the recent progresses in bulk AlN crystal growth by sublimation-recondensation were reviewed first. The important physical, optical and electrical properties as well as chemical and thermal stabilities of AlN were discussed. The development of different types of growth procedures including self-seeding, substrate employed and a new "sandwich" technique were covered in detail. Next, the surface morphology and composition at the initial stages of AlN grown on 6H-SiC (0001) were investigated. Discontinuous AlN coverage occurred after 15 minutes of growth. The initial discontinuous nucleation of AlN and different lateral growth of nuclei indicated discontinuous AIN direct growth on on-axis 6H-SiC substrates. At the temperature in excess of 2100°C, the durability of the furnace fixture materials (crucibles, retorts, etc.) remains a critical problem. The thermal and chemical properties and performance of several refractory materials, including tantalum carbide, niobium carbide, tungsten, graphite, and hot-pressed boron nitride (HPBN), in inert gas, as well as under AIN crystal growth conditions were discussed. TaC and NbC are the most stable crucible materials in the crystal growth system. HPBN crucible is more suitable for AlN self-seeding growth, as crystals tend to nucleate in thin colorless platelets with low dislocation density. Finally, clear and colorless thin platelet Al

  17. CRYSTAL GROWTH OF RARE EARTH COMPOUNDS IN CLOSED SYSTEM

    OpenAIRE

    1991-01-01

    Remarkable improvements have been made on the crystal growth of rare earth pnictides and chalchogenides by the development of new growth technique and the construction of several new equipments for the crystal growth such as electron beam welding system of tungsten crucible provided with large glove box and vacuum HF furnace. This system has really worked on obtaining excellent quality of single crystals and made easier to explore unknown materials of rare earth compounds. Interesting and att...

  18. Ultra-high vacuum compatible induction-heated rod casting furnace

    CERN Document Server

    Bauer, Andreas; Münzer, Wolfgang; Regnat, Alexander; Benka, Georg; Meven, Martin; Pedersen, Björn; Pfleiderer, Christian

    2016-01-01

    We report the design of a radio-frequency induction-heated rod casting furnace that permits the preparation of polycrystalline ingots of intermetallic compounds under ultra-high vacuum compatible conditions. The central part of the system is a bespoke water-cooled Hukin crucible supporting a casting mold. Depending on the choice of mold, typical rods have a diameter between 6 mm and 10 mm and a length up to 90 mm, suitable for single-crystal growth by means of float-zoning. The setup is all-metal sealed and may be baked out. We find that the resulting ultra-high vacuum represents an important precondition for processing compounds with high vapor pressures under a high-purity argon atmosphere up to 3 bar. Using the rod casting furnace, we succeeded to prepare large high-quality single crystals of two half-Heusler compounds, namely the itinerant antiferromagnet CuMnSb and the half-metallic ferromagnet NiMnSb.

  19. Crystal growth in salt efflorescence

    Science.gov (United States)

    Zehnder, Konrad; Arnold, Andreas

    1989-09-01

    Salt efflorescences strongly affect wall paintings and other monuments. The external factors governing the crystal habits and aggregate forms are studied phenomenologically in laboratory experiments. As salt contaminated materials dry, slats crystallize forming distinct sequences of crystal habits and aggregate forms on and underneath the surfaces. Four phases may be distinguished: (1) Large individual crystals with equilibrium forms grow immersed in a thick solution film; (2) granular crusts of small isometric crystals grow covered by a thin solution film; (3) fibrous crusts of columnar crystals grow from a coherent but thin solution film so that the crystals are in contact with solution only at their base; (4) whiskers grow from isolated spots of very thin solution films into the air. The main factor governing these morphologies is the humidity of the substrate. A porous material cracks while granular crystals (approaching their equilibrium forms) grow within the large pores. As the fissures widen, the habits pass into columnar crystals and then into whiskers. Because this succession corresponds to the crystallization sequence on the substrate surface it can be traced back to the same growth conditions.

  20. PRECIPITATION AND GROWTH OF PEROVSKITE PHASE IN TITANIUM BEARING BLAST FURNACE SLAG

    Institute of Scientific and Technical Information of China (English)

    Z.Z. Guo; T.P. Lou; L. Zhang; L.N. Zhang; Z.T. Sui

    2007-01-01

    The effects of transformation of slag composition and additive agents on the morphology, the crystal in the Ti-bearing blast furnace slags were investigated. As the morphology of perovskite is dispersed in molten slags, the crystal growth mechanism of the melting of fine dendrites and the coarsening of large grains exist throughout the solidification of molten slags. With the increase of CaO and Fe2O3 content, VF of perovskite obviously increases. However, high basicity leads to the viscosity of slag, which results in the reduction of the average equivalent diameter (AED). The experimental results showed that the presence of the additives CaF2 and MnO efficiently decreased the viscosity of the slags, and obviously improved the morphology of perovskite and promoted its growth.

  1. Crystal growth and crystallography

    Science.gov (United States)

    Chernov, A. A.

    1998-01-01

    Selected topics that may be of interest for both crystal-structure and crystal-growth communities are overviewed. The growth of protein crystals, along with that of some other compounds, is one of the topics, and recent insights into related phenomena are considered as examples of applications of general principles. The relationship between crystal growth shape and structure is reviewed and an attempt to introduce semiquantitative characterization of binding for proteins is made. The concept of kinks for complex structures is briefly discussed. Even at sufficiently low supersaturations, the fluctuation of steps may not be sufficient to implement the Gibbs-Thomson law if the kink density is low enough. Subsurface ordering of liquids and growth of rough interfaces from melts is discussed. Crystals growing in microgravity from solution should be more perfect if they preferentially trap stress-inducing impurities, thus creating an impurity-depleted zone around themselves. Evidently, such a zone is developed only around the crystals growing in the absence of convection. Under terrestrial conditions, the self-purified depleted zone is destroyed by convection, the crystal traps more impurity and grows stressed. The stress relief causes mosaicity. In systems containing stress-inducing but poorly trapped impurities, the crystals grown in the absence of convection should be worse than those of their terrestrial counterparts.

  2. Images analysis in the simultaneous study of the growing speed of spherulitic and polymers crystallization; Analisis de imagenes en el estudio simultaneo de la velocidad de crecimiento esferulitico y la velocidad de cristalizacion de polimeros

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Gonzalez, Virgilio A; Zamora, Josefina [Centro de Investigacion en Quimica Aplicada, Saltillo, Coahuila (Mexico)

    1995-06-01

    Considering the importance that has the kinetic characteristics of polymers crystallization, to evaluate quickly and simultaneously the speed of crystallization (1/t{sub 0}.5: seconds {sup -1}) and growth spherulitic (G:nm/min) a methodology was developed; for this was used an analyzer of images connected to a microscope with platen of heating. G was determined measuring the increase of the radius of the spherulite in stored images consecutively during isothermal crystallization and 1/t{sub 0}.5 using the changes in intensities of gray average (IGm) of the same images. As relation between IGm and the crystallinity degree (1-{lambda}) considers as a model of the equation: (1-{lambda}) =(1/Q)In (IGo/(IGo-IGm )), where Q is a constant that includes the absorption coefficient of light and the thickness of the sample, and Go is the intensity of gray corresponding to the incident beam. Thus it was possible to obtain the kinetic crystallization of three polymers (nylon 6, polypropylene and polyethylene of low density); these results were reproducible and coincident with the reported in literature. [Spanish] Considerando la importancia que tienen las caracteristicas cineticas de cristalizacion de los polimeros, se desarrollo una metodologia para evaluar rapidamente y en forma simultanea la velocidad de cristalizacion (1/t{sub 0}.5: segundos{sup -1}) y la velocidad de crecimiento esferulitico (G:nm/min); para esto se utilizo un analizador de imagenes acopladas a un microscopio con platina de calentamiento. G se determino midiendo el incremento del radio de las esferulitas en imagenes almacenadas consecutivamente durante cristalizaciones isotermicas y 1/t{sub 0}.5 utilizando los cambios en intensidades de gris media (IGm) de las mismas imagenes. Como relacion entre IGm y el grado de cristalinidad (1-{lambda}) se plantea como modelo de la ecuacion: (1-{lambda})(1/Q)In (IGo/(IGo-IGm)), donde Q es una constante que incluye el coeficiente de absorcion de luz y el espesor de la

  3. FAILURES AND THE LIFE OF FURNACE TUBES

    Institute of Scientific and Technical Information of China (English)

    F.Z.Shen; Y.Ding; D.M.Hou; Z.P.Ning; Y.Lü; T.B.Dong; A.R.Tuohuti

    2004-01-01

    It is showed after the furnace tubes serviced for 8-10 years that the density of damage in the HAZ (heat affected zone) of the weld has higher than in parent metals, though the depth of damage is not equal to. By the test of creep crack growth, it is also acquired that under same mechanic parameter C* (t), the rate of creep crack growth in the HAZ is more than twice as fast as in parent metals. Two mechanisms (overheating and thermal shock) of failure occurred in an accident are presented. The stress of thermal shock is analyzed, in which the change of the elasticity modulus with the radius ET = f(r) is considered. Based on it, the safety region of the thermal shock is obtained. Finally, two sets of curves for the safe life are suggested which can facilitate to estimate the remaining life of HK-40 or HP-Nb tubes by their creep rupture data.

  4. CFD Simulation on Ethylene Furnace Reactor Tubes

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Different mathematical models for ethylene furnace reactor tubes were reviewed. On the basis of these models a new mathematical simulation approach for reactor tubes based on computational fluid dynamics (CFD) technique was presented. This approach took the flow, heat transfer, mass transfer and thermal cracking reactions in the reactor tubes into consideration. The coupled reactor model was solved with the SIMPLE algorithm. Some detailed information about the flow field, temperature field and concentration distribution in the reactor tubes was obtained, revealing the basic characteristics of the hydrodynamic phenomena and reaction behavior in the reactor tubes. The CFD approach provides the necessary information for conclusive decisions regarding the production optimization, the design and improvement of reactor tubes, and the new techniques implementation.

  5. PERFORMANCE TESTING AND ANALYSIS OF CUPOLA FURNACE

    Directory of Open Access Journals (Sweden)

    PROF.HEMANT R. BHAGAT-PATIL

    2013-05-01

    Full Text Available In today’s industrial scenario huge losses/wastage occur in the manufacturing shop floor and foundry industries. The efficiency of any foundry largely depends on the efficiency of the melting process amulti-step operation where the metal is heated, treated, alloyed, and transported into die or mold cavities to form a casting. In this paper we represents the performance testing and analysis of Cupola Furnace, and reduces the problems occurs to give the best results. Our main focus in this work is to improve continuous working hours,reducing preparation time, reducing losses in melting, reducing slag formation and to increase the combustion efficiency of coke and overall productivity and to improve the quality and Mechanical properties of steel using Cupola.

  6. Thermodynamic modeling of lead blast furnace

    Institute of Scientific and Technical Information of China (English)

    TAN Peng-fu

    2005-01-01

    A thermodynamic model was developed to predict the distribution behavior of Cu,Fe,S,O,Pb,Zn,As,and the heat balance in a lead blast furnace.The modeling results are validated by the plant data of a lead smelter in Kazakhstan.The model can be used to predict any set of controllable process parameters such as feed composition,smelting temperature,degree of oxygen enrichment and volume of oxygen-enriched air.The effects of the blast air,industrial oxygen,and coke charge on the distribution of Cu,Fe,S,O,Pb,Zn,As,the heat balance,and the lead loss in slag,were presented and discussed.

  7. Macromolecular Crystallization in Microgravity

    Science.gov (United States)

    Snell, Edward H.; Helliwell, John R.

    2004-01-01

    The key concepts that attracted crystal growers, macromolecular or solid state, to microgravity research is that density difference fluid flows and sedimentation of the growing crystals are greatly reduced. Thus, defects and flaws in the crystals can be reduced, even eliminated, and crystal volume can be increased. Macromolecular crystallography differs from the field of crystalline semiconductors. For the latter, crystals are harnessed for their electrical behaviors. A crystal of a biological macromolecule is used instead for diffraction experiments (X-ray or neutron) to determine the three-dimensional structure of the macromolecule. The better the internal order of the crystal of a biological macromolecule then the more molecular structure detail that can be extracted. This structural information that enables an understanding of how the molecule functions. This knowledge is changing the biological and chemical sciences with major potential in understanding disease pathologies. Macromolecular structural crystallography in general is a remarkable field where physics, biology, chemistry, and mathematics meet to enable insight to the basic fundamentals of life. In this review, we examine the use of microgravity as an environment to grow macromolecular crystals. We describe the crystallization procedures used on the ground, how the resulting crystals are studied and the knowledge obtained from those crystals. We address the features desired in an ordered crystal and the techniques used to evaluate those features in detail. We then introduce the microgravity environment, the techniques to access that environment, and the theory and evidence behind the use of microgravity for crystallization experiments. We describe how ground-based laboratory techniques have been adapted to microgravity flights and look at some of the methods used to analyze the resulting data. Several case studies illustrate the physical crystal quality improvements and the macromolecular structural

  8. Torrefied biomasses in a drop tube furnace to evaluate their utility in blast furnaces.

    Science.gov (United States)

    Chen, Wei-Hsin; Du, Shan-Wen; Tsai, Chien-Hsiung; Wang, Zhen-Yu

    2012-05-01

    Torrefaction and burning characteristics of bamboo, oil palm, rice husk, bagasse, and Madagascar almond were studied and compared with a high-volatile bituminous coal using a drop tube furnace to evaluate the potential of biomass consumed in blast furnaces. Torrefaction at 250 and 300°C for 1h duration was carried out. Analysis using the ash tracer method indicated that the extent of atomic carbon reduction in the biomasses was less than that of atomic hydrogen and oxygen. Torrefaction also lowered the sulfur content in bamboo and oil palm over 33%. An examination of the R-factor and burnout of the samples suggests that more volatiles were released and a higher burnout was achieved with raw and torrefied biomasses at 250°C than at 300°C; however, torrefaction at 300°C is a feasible operating condition to transform biomass into a solid fuel resembling a high-volatile bituminous coal used for blast furnaces.

  9. Growing skull fracture

    Directory of Open Access Journals (Sweden)

    Mihajlović Miljan H.

    2006-01-01

    Full Text Available Background. Growing skull fracture or craniocerebral erosion is a rare complication of linear skull fracture in childhood. It is characterized by progressive diastatic enlargement of the fracture line, which leads to a cranial defect, dural cleft, and cerebral herniation. It is presented as a soft pulsabile scalp swelling above the fracture, with a clear cranial defect. Case report. In this paper we presented a patient, an 8-month-old boy with the growing skull fracture revealed four weeks after the injury. After the surgical treatment, the boy was in a good general condition without the presence of neurologic impairment. Conclusion. Early recognition of craniocerebral erosion is very important. Timely detection prevents further progression of the disease and the evolution of neurological impairment. Surgery is the method of choice for treating a growing skull fracture .

  10. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  11. Convection and segregation in directional solidification of dilute and non-dilute binary alloys: effects of ampoule and furnace design

    Energy Technology Data Exchange (ETDEWEB)

    Adornato, P.M.; Brown, R.A.

    1987-01-01

    The effect of furnace configuration and ampoule design on the temperature field, the convection in the melt, the shape of the melt-solid interface, and the segregation of solute in the crystal are analyzed for the directional solidification of several dilute and non-dilute binary semiconductor alloys. The analysis is based on numerical calculations using a Petrov-Galerkin/finite-element method for solving the free-boundary problem that describes axisymmetric convection in the melt, the interface shape, and heat transfer in melt, crystal, and ampoule in a quasi-steady state model of the vertically stabilized Bridgman-Stockbarger system and for a furnace with a uniform temperature gradient imposed over a long section of ampoule. The flow in molten germanium grown in the Bridgman-Stockbarger system has two vertically-stacked toroidal cells. The top cell moves melt upward along the ampoule wall and is driven by the radial temperature gradients caused by the junction of the adiabatic and hot zones of the furnace.

  12. In-service helium leak testing of vacuum furnace

    Science.gov (United States)

    Ahmad, Anis; Tripathi, S. K.; Sawant, P. S.; Mukharjee, D.; Shah, B. K.

    2012-11-01

    Helium leak detection of vacuum furnaces and equipments used for processing of nuclear material is generally carried out by utilizing vacuum spray technique. In this technique helium leak detector is connected to the furnace, back ground reading is noted and helium gas is sprayed on all the suspected joints. Any increase in back ground is noted as leak signal. Processing of Zirconium alloy cladded fuel pins is carried out in vacuum furnace of about 3 meter length and 500 mm inside diameter. Furnace is connected with two numbers of rotary vacuum pump and one number of diffusion pump for creating vacuum (1 × 10-6 torr) inside the furnace. It is desirable that furnace should have good vacuum and best possible leak tightness during dynamic and static vacuum. During dynamic vacuum at higher temperature although required vacuum is achieved the furnace may have fine leakage through which air may enter and cause oxidation of clad tube leading to change in its coloration. This change in coloration will cause rejection of fuel element. Such fine leakages may not be reflected in the dynamic vacuum of the system at high temperature. During trial run change in coloration of outside surface of clad tube was observed although dynamic vacuum of the furnace was in the range of 1×10-6 torr range. To eliminate such possibilities of oxidation due to fine leakages in the system, it was decided to carry out in-service leak testing of the furnace. Helium leak testing of the furnace was carried out by using vacuum spray method and leaks observed were repaired and furnace was retested to ensure the leak tightness. The in-service helium leak testing of the furnace helped in maintaining its leak tightness during service under dynamic vacuum and prevent oxidation of fuel element. This paper describes the techniques of in- service helium leak testing, it's importance for detection of fine leak under dynamic vacuum and discusses details of the testing method and result obtained.

  13. Application study of complex control algorithm for regenerative furnace temperature

    Institute of Scientific and Technical Information of China (English)

    Lusheng GE

    2004-01-01

    Altemative switch combustion mode of air and gas is adopted on the two sides of the regenerative furnace, its temperature is in uncontrolled state in the switching process and the switch period is generally 3 ~ 5 min. Thus, the conventional bi-cross limited combustion control method is no longer applicable to the object. This paper makes use of neutral network algorithm to adjust the static operating point. On this basis, fuzzy control strategy is used for the furnace temperature control. The actual application result shows that the control strategy is effective to solve the problem of the combustion control for regenerative furnace.

  14. DEVELOPMENT OF A FURNACE TO FABRICATE SILICON SOLAR CELLS

    OpenAIRE

    Sérgio Boscato Garcia; Adriano Moehlecke; Izete Zanesco

    2012-01-01

    Solar cell world market had an exponential growth in the last decade and nowadays it continues in expansion. To produce solar cells, dopants need to be introduced into the crystalline silicon wafer in order to form the pn junction. This process is carried out in diffusion furnaces. The aim of this paper is to present the development of a compact diffusion furnace to process up to 156 mm × 156 mm silicon wafers and to operate at temperature up to 1100°C. The furnace is automated an...

  15. A Possible Macroscopic-Photo-Catalysis Mechanism in Solar Furnace

    Science.gov (United States)

    Ho, Tsohsiu; Qing, Cheng-Rui; Chen, Ying-Tian

    2011-05-01

    Based on the experimental results of Chen et al. to use the solar furnace and medium frequency induction furnace to extract boron impurity from metallurgical silicon, we propose a strong radiation catalysis mechanism to explain the difference of reaction rates in these two furnaces. The postulate assuming the photons striking on the material not only increase the thermal energy of the molecules of reactants but also lower down the energy barrier of the reaction to speed up the chemical reaction. It is believed the photon catalysis mechanism is universal in most of high temperature chemical reactions and looking forward to more evidences for the postulate proposed in this article.

  16. A Possible Macroscopic-Photo-Catalysis Mechanism in Solar Furnace

    Institute of Scientific and Technical Information of China (English)

    HO Tsohsiu; QING Cheng-Rui; CHEN Ying-Tian

    2011-01-01

    Based on the experimental results of Chen et al.to use the solar furnace and medium frequency induction furnace to extract boron impurity from metallurgical silicon, we propose a strong radiation catalysis mechanism to explain the difference of reaction rates in these two furnaces.The postulate assuming the photons striking on the material not only increase the thermal energy of the molecules of reactants but also lower down the energy barrier of the reaction to speed up the chemical reaction.It is believed the photon catalysis mechanism is universall in most of high temperature chemical reactions and looking forward to more evidences for the postulate proposed in this article.

  17. RESEARCH ON THE DYNAMIC MATHEMATICAL MODELOF REHEATING FURNACE

    Institute of Scientific and Technical Information of China (English)

    徐立云; 张斌; 王景成; 邵惠鹤

    2001-01-01

    This paper presented a dynamical mathematical model for reheating furnace based on energy balance, which consists of three submodels. With the inputting parameters, adopting the finite difference technique, not only the combustion gas temperature but also the temperature distribution of slabs in the furnace can be predicated. The dynamical mathematical model is the base for the further control and it also can be treated as a simulator of a reheating furnace, optimal and advanced controlling strategies can be applied based on the dynamical model.

  18. Annoyances in Growing Up

    Institute of Scientific and Technical Information of China (English)

    Peng Yuanchang; Ye Qing

    2007-01-01

    @@ Annoyances in growing up seem to be unavoidable. Many problems still face the Chinese power industry just climbing onto a new level of 600-GW installed capacity. It has to search practicable solutions for problems with the significant themes including structure optimization,efficiency improvement and environment protection.

  19. Growing Up with "1984."

    Science.gov (United States)

    Franza, August

    1983-01-01

    Relates changing student reaction to George Orwell's "1984" over 20 years of teaching. Finds present high school students' acceptance of Orwell's bleak world vision both a sign of student honesty and a frightening indication of the growing reality of the book. (MM)

  20. Growing Old in Sweden.

    Science.gov (United States)

    Berglind, Hans

    This document contains the bases of lectures delivered in Florida by a visiting Stockholm University sociology professor. The first chapter, "Growing Old in Sweden," includes information on the income, standard of living, and quality of services available to the elderly in that country. That information is presented within the changing…

  1. Cities on the GROW

    NARCIS (Netherlands)

    Nunes, Richard; Meulen, Suzanne; Mol, G.; Bailey, Alison

    2015-01-01

    Cities on the Grow is a cross-disciplinary project that has been funded by Climate-KIC, an initiative of the European Institute of Innovation and Technology. It seeks to support the sustainable growth of urban food enterprises toward the implementation of more commercially viable business practices.

  2. Growing Up In Appalachia.

    Science.gov (United States)

    Reed, Judith

    1981-01-01

    Offers a glimpse of a Smithsonian Institution Traveling Exhibition of 80 photographs and selected writings by first through eighth grade children growing up in Letcher County, Kentucky. Children were guided by an artist-in-residence sponsored by the Kentucky Arts Commission and Appalshop, a multimedia cooperative. (Author/RH)

  3. Iron-sulfide crystals in probe deposits

    DEFF Research Database (Denmark)

    Laursen, Karin; Frandsen, Flemming

    1998-01-01

    Iron-sulfides were observed in deposits collected on a probe inserted at the top of the furnace of a coal-fired power station in Denmark. The chemical composition of the iron-sulfides is equivalent to pyrrhotite (FeS). The pyrrhotites are present as crystals and, based on the shape of the crystals......, it was deduced that they were not deposited but instead grew within the deposit. The presence of unburned char particles within the deposits supports the concept that a reducing environment existed in the deposits. Two processes are proposed for explaining the existence of pyrrhotite crystals within a deposit...

  4. Dislocation density analyses of multi-crystalline silicon during the directional solidification process with bottom grooved furnace

    Science.gov (United States)

    Karuppasamy, P.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

    2016-05-01

    A transient global model was used to investigate the effect of bottom grooved furnace upon the directional solidification (DS) process of multicrystalline silicon (mc-Si). The computations were carried out on a 2D axisymmetric model using the finite volume method. The temperature distribution, crystal-melt (c-m) interface and dislocation density were simulated. The modified heat exchanger block system was used for controlling the temperature gradient at the bottom of the crucible. The obtained results shows convex shape of the c-m interface. The dislocation density was reduced while using the bottom grooved furnace. This work was carried out for the different groove of radius 30 and 60 mm of the heat exchanger block.

  5. The effect of heating power on impurity formation and transport during the holding phase in a Bridgman furnace for directional solidification of multi-crystalline silicon

    Science.gov (United States)

    Ellingsen, Kjerstin; Lindholm, Dag; M`Hamdi, Mohammed

    2016-06-01

    Oxygen and carbon are the most common impurities in multi-crystalline silicon. The general mechanism for formation and transport of O and C in the solidification furnace is as follows: oxygen from the silica crucible comes into the melt and combines with a silicon atom and evaporates at the gas/melt interface in the form of silicon oxide (SiO). Argon inert gas, injected into the furnace chamber, carries the SiO to the hot graphite fixtures, where it reacts with carbon to form carbon monoxide (CO) and silicon carbide (SiC). CO is carried by the gas to the melt free surface, where it dissociates into carbon and oxygen. Finally, during solidification oxygen and carbon are incorporated into the crystal. A global furnace model accounting for heat transfer, melt flow, gas flow and impurity transport has been applied to investigate the oxygen and carbon formation and transport in a vertical Bridgman furnace during the holding phase when the furnace is at its hottest. A case study is performed to investigate the effect of the applied heating power on the carbon and oxygen concentrations in the melt prior to solidification.

  6. A Survey Study of the Blast Furnace at Kuangshan Village Using 3D Laser Scanning

    Science.gov (United States)

    Wang, Jin; Huang, Xing; Qian, Wei

    2017-01-01

    The blast furnace from the Northern Song Dynasty at Kuangshan Village is the tallest blast furnace that remains from ancient China. Previous studies have assumed that the furnace had a closed mouth. In this paper, a three-dimensional (3D) model of the blast furnace is constructed using 3D laser scanning technology, and accurate profile data are obtained using software. It is shown that the furnace throat is smaller than had been previously thought and that the furnace mouth is of the open type. This new furnace profile constitutes a discovery in the history of iron-smelting technology.

  7. Strongly Driven Crystallization Processes in a Metallic Glass

    Energy Technology Data Exchange (ETDEWEB)

    LaGrange, T; Grummon, D S; Reed, B W; Browning, N D; King, W E; Campbell, G H

    2009-02-09

    The crystallization of amorphous NiTi thin films was studied in situ using pulsed laser heating in a dynamic transmission electron microscope. A single pulse can crystallize small areas of the film within 2 {micro}s. The crystallized volume fraction and morphology depend strongly on the laser energy, the laser spatial profile, and the heat transport in the film. As compared to slower furnace and continuous wave laser annealing, pulsed laser heating produces a dramatically different microstructure. Higher than expected crystallization rates were observed under pulsed irradiation that do not correlate with kinetic data obtained from the slow-heating crystallization experiments.

  8. 3D global analysis of CZ-Si growth in a transverse magnetic field with rotating crucible and crystal

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Lijun; Kakimoto, Koichi [Research Institute for Applied Mechanics, Kyushu University, 6-1, Kasuga-Koen, Kasuga 816-8580 (Japan)

    2005-04-01

    Three-dimensional global simulations were carried out for a small Czochralski furnace for silicon crystal growth with a recently developed global model. The furnace is placed in a transverse magnetic field with rotating crucible and crystal. The convective, conductive and radiative heat transfers in the entire furnace were solved in a three-dimensionally conjugated way. Three-dimensional distributions of temperature and velocity were analyzed. The melt-crystal interface was found to have nearly rotational symmetry, and the azimuthal non-uniformity of temperature is much weaker on the crystal and crucible sidewalls in the case of high rotation rates of crucible and crystal than in the case of non-rotating crucible and crystal. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  9. High Quality Silica Bricks for Glass Melting Furnace

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Chai Junlan

    2008-01-01

    @@ 1 Scope This standard specifies the classification, technical requirements, test method, inspection rules,marking,packing,transportation,storage and quality certification of high quality silica bricks for glass melting furnace.

  10. Alloying and Casting Furnace for Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  11. Removal of phosphate from aqueous solution with blast furnace slag.

    Science.gov (United States)

    Oguz, Ensar

    2004-10-18

    Blast furnace slag was used to remove phosphate from aqueous solutions. The influence of pH, temperature, agitation rate, and blast furnace slag dosage on phosphate removal was investigated by conducting a series of batch adsorption experiments. In addition, the yield and mechanisms of phosphate removal were explained on the basis of the results of X-ray spectroscopy, measurements of zeta potential of particles, specific surface area, and images of scanning electron microscopy (SEM) of the particles before and after adsorption. The specific surface area of the blast furnace slag was 0.4m(2)g(-1). The removal of phosphate predominantly has taken place by a precipitation mechanism and weak physical interactions between the surface of adsorbent and the metallic salts of phosphate. In this study, phosphate removal in excess of 99% was obtained, and it was concluded that blast furnace slag is an efficient adsorbent for the removal of phosphate from solution.

  12. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    Design and Construction of Oil Fired Compact Crucible Furnace. ... Journal Home > Vol 18 (2011) > ... In our design, a new system of fuel supply was developed in order to achieve optimum fuel consumption, high temperature, and low cost of ...

  13. Moving behavior of pellets in a pellet shaft furnace

    Institute of Scientific and Technical Information of China (English)

    梁儒全; 赫冀成

    2008-01-01

    The downward moving behavior of pellets in a 8 m2 pellet shaft furnace with an internal vertical air channel and a drying bed was studied by means of a visualized model(1-15) and a top model(1-1).The visualized model experiment shows that the downward movement of pellets can be regarded as plug flow approximately inside the furnace except for the lower region of cooling zone due to the influence of the drained hopper.The top model experiment reveals that the pellet sizes increase along the moving direction because of the percolation phenomenon,which results in a decrease of the resistance coefficient and an increase of the gas flow rate from the furnace wall toward the furnace center.

  14. Optimization of the melting process of electrical furnaces in drenas

    Directory of Open Access Journals (Sweden)

    A. Haxhiaj

    2012-10-01

    Full Text Available The weight, composition and loads are the main parameters of the melting process in electrical furnace. The charge is roasted in rotary furnace. Roasting of charge which consists of Drenas and Albanians ore is done at about 950°C. Also, article has the experimental analyses that modify some parameters of the production which are the reduction of quantity of limestone and the increase of quantity of quartz in the charge. The paper analysis the possibility of mixing the ore from Kosova with lateritic ore from Albania with the aim of reducing the acidity of weight which is loaded in the electrical furnace. The composition of the furnace must satisfy the ratio 1:10 of ore from Kosova and Albania.

  15. Prospects for the construction of solar furnaces for industry

    Science.gov (United States)

    La Blanchetais, Ch. H.

    The various techniques and prototype installations employed to absorb and concentrate solar energy for use in applications requiring 100-4000 C temperatures are explored. Mention is made of the Pericles heliostat field and the THEK distributed parabolic concentrator installations, and attention is focused on viable concepts useful for industrial purposes. The Odeillo solar furnace provided design guidelines and requirements for industrial usage. It was found that the reliability of the furnace depends on the annual insolation, that the solar furnaces must be designed to meet specific thermal goals, that simplification and optimization are needed for the orientation and focusing mechanisms, and that solar furnaces are ideally suited for developing nations which experience high levels of insolation. A stepped paraboloid is described for improving the efficiency of a heliostat system, while still employing plane parallel mirrors.

  16. DEVELOPMENT OF A FURNACE TO FABRICATE SILICON SOLAR CELLS

    Directory of Open Access Journals (Sweden)

    Sérgio Boscato Garcia

    2012-06-01

    Full Text Available Solar cell world market had an exponential growth in the last decade and nowadays it continues in expansion. To produce solar cells, dopants need to be introduced into the crystalline silicon wafer in order to form the pn junction. This process is carried out in diffusion furnaces. The aim of this paper is to present the development of a compact diffusion furnace to process up to 156 mm × 156 mm silicon wafers and to operate at temperature up to 1100°C. The furnace is automated and it is constituted by a heating system with three zones and systems to introduce the wafers inside the furnace as well as to control of gas flows. This equipment is the first one developed in Brazil to promote impurity diffusions in order to produce silicon solar cells and it was manufactured jointly with a Brazilian company.

  17. Hopewell Furnace NHS Small Scale Features (Linear Features)

    Data.gov (United States)

    National Park Service, Department of the Interior — This shapefile represents the linear small scale features found at Hopewell Furnace National Historic Site based on the Cultural Landscape Report completed in...

  18. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  19. Refractory Gunning Material for Inner Lining Maintenance of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of refractory gunning material for inner lining maintenance of blast furnace .

  20. Lightweight high temperature test furnace. 21st century technology

    Energy Technology Data Exchange (ETDEWEB)

    De Groot, F.C.

    2004-02-01

    A new high-temperature lightweight furnace design offers potential energy savings, thus reducing emissions and costs, and improves product quality. The Gasunie Research 12 m3 test furnace results are: 36% less heat needed to heat up the furnace; first tests show that 18% of flue gas heat loss is saved through pulse/pause firing; reduced carbon dioxide and gaseous hydrogen fluorides (HF) emissions; improved temperature homogeneity in product batch enables higher throughput; new dust-free combination of Refractory Ceramic Fibres (RCFs) have been tested successfully up to 1250C; new high-temperature vitreous wool (RCFs) with high solubility in body fluids and hence no hazard classification has been successfully tested; furnace control system developed and tested with good results, based on a standard industrial PLC, within stringent gas safety requirements.

  1. CMOS Thermal Ox and Diffusion Furnace: Tystar Tytan 2000

    Data.gov (United States)

    Federal Laboratory Consortium — Description:CORAL Names: CMOS Wet Ox, CMOS Dry Ox, Boron Doping (P-type), Phos. Doping (N-Type)This four-stack furnace bank is used for the thermal growth of silicon...

  2. High Alumina Refractory Bricks for Electric Arc Furnace Roofs

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ 1 Scope This standard specifies the sort, technical requirement, test method, inspection rules, marking, packing, transportation, storage and quality certification of high alumina refractory bricks for electric arc furnace roofs.

  3. MINERGY CORPORATION GLASS FURNACE TECHNOLOGY EVALUATION: INNOVATION TECHNOLOGY EVALUATION REPORT

    Science.gov (United States)

    This report presents performance and economic data for a U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program demonstration of the Minergy Corporation (Minergy) Glass Furnace Technology (GFT). The demonstration evaluated the techno...

  4. Carbothermal reduction process of silica formed from shirasu volcanic ash using solar furnace

    OpenAIRE

    Hatakeyama Keisuke; Sato Keigo; Nishioka Kensuke

    2016-01-01

    Metallurgical grade silicon was formed using Shirasu volcanic ash as starting material with solar furnace. The solar furnace was composed of two parts: Fresnel lens and reacting furnace. The reacting furnace was composed of a cylindrical vacuum chamber and quartz glass plate functioning to guide the concentrated sunlight into the furnace, and was placed at the focal point of the Fresnel lens. The sample was made from a mixture of silica formed from Shirasu volcanic ash and carbon, and placed ...

  5. Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

    Science.gov (United States)

    Nizhegorodov, A. I.

    2017-01-01

    The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

  6. How to Grow Old

    Institute of Scientific and Technical Information of China (English)

    Bertrand Russell

    2008-01-01

    <正>1. In spite of the title, this article will really be on how not to grow old, which, at my time of life, is a much more important subject. My first advice would be to choose your ancestors carefully. Although both my parents died young, I have done well in this respect as regards my other ancestors. My maternal grandfather, it is true, was cut off in the flower of his youth at the age of sixty-seven,

  7. Modelling the CANMET and Marchwood furnaces using the PCOC code

    Energy Technology Data Exchange (ETDEWEB)

    Stopford, P.J.; Marriott, N. (AEA Decommissioning and Radioactive Waste, Harwell (UK). Theoretical Studies Dept.)

    1990-01-01

    Pulverised coal combustion models are validated by detailed comparison with in-flame measurements of velocity, temperatures and species concentrations on two axisymmetric tunnel furnaces. Nitric oxide formation by the thermal and fuel nitrogen mechanisms is also calculated and compared with experiment. The sensitivity of the predictions to the various aspects of the model and the potential for modelling full-scale, power-generating furnaces are discussed. 18 refs., 13 figs.

  8. Transient Temperature Analysis for Industrial AC Arc Furnace Bottom

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdal1; Murat Tun(c)

    2004-01-01

    Heat losses from the furnaces depend on the design and size. The surface heat loss from the bottom of an industrial AC electric arc furnace (EAF) possesses an important fraction of overall losses. So in this study the transient temperature variation at the bottom of the EAF was investigated. The transient temperature analysis was carried out using MATLAB computer program. T=T(r, t) for different bottom lining layers was depicted.

  9. Development of heat-transfer circuits in the blast furnace

    Science.gov (United States)

    Spirin, N. A.; Yaroshenko, Yu G.; Lavrov, V. V.

    2016-09-01

    The development of heat-transfer circuits in the blast furnace as the technologies of blast-furnace smelting are improved are considered. It is shown that there are two zones of intense heat-transfer, and in modern conditions, when different kinds of iron ore are smelted, the use of combined blast with high parameters is a prerequisite for the stability of blastfurnace smelting operation and the smelting efficiency.

  10. CHARACTERIZATION AND ANALISYS OF A FURNACE TO FABRICATE SOLAR CELLS

    OpenAIRE

    Sérgio Boscato Garcia; Adriano Moehlecke; Izete Zanesco

    2013-01-01

    The solar cell industry has presented high growth rates and dealt with a large portfolio of suppliers for specific equipments like diffusion furnaces needed to produce the pn junction in the fabrication of silicon devices. The aim of this paper is to present the thermal analysis and the characterization of diffusions carried out in the first diffusion furnace developed and fabricated in Brazil. Longitudinal and radial temperature profiles were measured and analyzed. Results of the...

  11. Slagging and Fouling Characteristics of HRSG for Ferrosilicon Electric Furnaces

    OpenAIRE

    2015-01-01

    The slagging and fouling characteristics of the heat recovery steam generator (HRSG) for ferrosilicon electric furnaces are discussed in this paper. Three ash samples were taken from the HRSG of a ferrosilicon furnace in Ningxia Province, China, which suffered from serious slagging and fouling. X-ray fluorescence (XRF), X-ray powder diffraction (XRD) and scanning electron microscope (SEM) were used to analyze the ash samples. The results show that low melting point salt Na 2 SO 4 and composit...

  12. Investigation of radiative heat transfer in fixed bed biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    T. Klason; X.S. Bai; M. Bahador; T.K. Nilsson; B. Sunden [Lund Institute of Technology, Lund (Sweden). Division of Fluid Mechanics

    2008-08-15

    This paper presents an investigation of the radiative heat transfer process in two fixed bed furnaces firing biomass fuels and the performance of several widely used models for calculation of radiative heat transfer in the free-room of fixed bed furnaces. The effective mean grey gas absorption coefficients are calculated using an optimised version of the exponential wide band model (EWBM) based on an optical mean beam length. Fly-ash and char particles are taken into account using Mie scattering. In the investigated updraft small-scale fixed bed furnace radiative transfer carries heat from the bed to the free-room, whereas in the cross-current bed large-scale industry furnace, radiative transfer brings heat from the hot zones in the free-room to the drying zone of the bed. Not all the investigated models can predict these heat transfer trends, and the sensitivity of results to model parameters is fairly different in the two furnaces. In the small-scale furnace, the gas absorption coefficient predicted by using different optical lengths has great impact on the predicted temperature field. In the large-scale furnaces, the predicted temperature field is less sensitive to the optical length. In both furnaces, with the same radiative properties, the low-computational-cost P1 model predicts a temperature field in the free-room similar to that by the more time consuming SLW model. In general, the radiative heat transfer rates to the fuel bed are not very sensitive to the radiative properties, but they are sensitive to the different radiative heat transfer models. For a realistic prediction of the radiative heat transfer rate to the fuel bed or to the walls, more computationally demanding models such as the FGG or SLW models should be used. 37 refs., 7 figs., 2 tabs.

  13. Residential Two-Stage Gas Furnaces - Do They Save Energy?

    Energy Technology Data Exchange (ETDEWEB)

    Lekov, Alex; Franco, Victor; Lutz, James

    2006-05-12

    Residential two-stage gas furnaces account for almost a quarter of the total number of models listed in the March 2005 GAMA directory of equipment certified for sale in the United States. Two-stage furnaces are expanding their presence in the market mostly because they meet consumer expectations for improved comfort. Currently, the U.S. Department of Energy (DOE) test procedure serves as the method for reporting furnace total fuel and electricity consumption under laboratory conditions. In 2006, American Society of Heating Refrigeration and Air-conditioning Engineers (ASHRAE) proposed an update to its test procedure which corrects some of the discrepancies found in the DOE test procedure and provides an improved methodology for calculating the energy consumption of two-stage furnaces. The objectives of this paper are to explore the differences in the methods for calculating two-stage residential gas furnace energy consumption in the DOE test procedure and in the 2006 ASHRAE test procedure and to compare test results to research results from field tests. Overall, the DOE test procedure shows a reduction in the total site energy consumption of about 3 percent for two-stage compared to single-stage furnaces at the same efficiency level. In contrast, the 2006 ASHRAE test procedure shows almost no difference in the total site energy consumption. The 2006 ASHRAE test procedure appears to provide a better methodology for calculating the energy consumption of two-stage furnaces. The results indicate that, although two-stage technology by itself does not save site energy, the combination of two-stage furnaces with BPM motors provides electricity savings, which are confirmed by field studies.

  14. The Mind Grows Circuits

    CERN Document Server

    Panigrahy, Rina

    2012-01-01

    There is a vast supply of prior art that study models for mental processes. Some studies in psychology and philosophy approach it from an inner perspective in terms of experiences and percepts. Others such as neurobiology or connectionist-machines approach it externally by viewing the mind as complex circuit of neurons where each neuron is a primitive binary circuit. In this paper, we also model the mind as a place where a circuit grows, starting as a collection of primitive components at birth and then builds up incrementally in a bottom up fashion. A new node is formed by a simple composition of prior nodes when we undergo a repeated experience that can be described by that composition. Unlike neural networks, however, these circuits take "concepts" or "percepts" as inputs and outputs. Thus the growing circuits can be likened to a growing collection of lambda expressions that are built on top of one another in an attempt to compress the sensory input as a heuristic to bound its Kolmogorov Complexity.

  15. Monitoring Method for Blast Furnace Wall With Copper Staves

    Institute of Scientific and Technical Information of China (English)

    CHENG Su-sen; QIAN Liang; ZHAO Hong-bo

    2007-01-01

    A monitoring method that has been designed for the first time for blast furnace wall with copper staves manufactured in China was introduced. Combining the method of "inverse problem" and the concept "non-inverse problem", the monitoring program for blast furnace wall with copper staves has been realized, which can be used to calculate online the accretion thickness and temperature of hot surface of copper staves after obtaining the values of thermocouples of copper staves. The accretion state obtained in the actual investigation has proved that the result of the program is correct. The monitoring program shows that the accretion would easily fluctuate when the accretion layer is extremely thick or thin, thereby the stable and smooth operation of the blast furnace is hindered. By maintaining appropriate accretion thickness, both long campaigns and high productivity of the blast furnace can be achieved; furthermore, it can also optimize the operation of blast furnace and maximize its production. Approximately 30-50 mm in thickness of accretion layer is maintained on the wall of Shougang blast furnace 2, which can meet the requirement for obtaining both long campaign and high productivity.

  16. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  17. Laboratory Evaluation of Residential Furnace BlowerPerformance

    Energy Technology Data Exchange (ETDEWEB)

    Walker, Iain S.; Lutz, Jim D.

    2005-09-01

    A testing program was undertaken at Lawrence Berkeley National Laboratory and an electric utility (Pacific Gas and Electric Co.) to compare the performance of furnace blowers. This laboratory testing program was undertaken to support potential changes to California Building Standards regarding in-field furnace blower energy use. This technical support includes identifying suitable performance metrics and target performance levels for use in standards. Five different combinations of blowers and residential furnaces were tested for air moving performance. Three different types of blower and motor combinations were tested in two different furnace cabinets. The blowers were standard forward--curved impellors and a prototype impeller with reverse-inclined blades. The motors were two 6-pole permanent split capacitor (PSC) single-phase induction motors, a brushless permanent magnet (BPM) motor and a prototype BPM designed for use with a prototype reverse-inclined impellor. The laboratory testing operated each blower and furnace combination over a range of air flows and pressure differences to determine air flow performance, power consumption and efficiency. Additional tests varied the clearance between the blower housing and the furnace cabinet, and the routing of air flow into the blower cabinet.

  18. A pressurized drop-tube furnace for coal reactivity studies

    Science.gov (United States)

    Ouyang, Shan; Yeasmin, Hasina; Mathews, Joseph

    1998-08-01

    The design and characterization of a pressurized drop-tube furnace for investigation of coal devolatilization, gasification, and combustion are presented. The furnace is designed for high-temperature, isothermal operation in a developing laminar flow regime. It can be operated at pressures up to 1600 kPa, and temperatures up to 1673 K, with variable reaction time, particle feeding rate, and with inert and various oxidizing atmospheres. Particle residence times can be varied between ˜0.02 and ˜10 s depending upon operating conditions and positions of injection and sampling probes. Observations ports are available for sample collections and for optical investigation of the reactions or temperature measurements. Characterization of gas temperature in the furnace shows that, although the gas temperature profile in the furnace is affected by the water-cooled injection probe, the furnace is able to achieve isothermal operation in a developing laminar flow regime. Results from a series of brown coal devolatilization tests demonstrated the suitability of the furnace for experiments in coal research.

  19. Macromolecular crystallization in microgravity

    Energy Technology Data Exchange (ETDEWEB)

    Snell, Edward H [Biophysics Group, NASA Marshall Space Flight Center, Code XD42, Huntsville, AL 35812 (United States); Helliwell, John R [Department of Chemistry, The University of Manchester, Manchester, M13 9PL (United Kingdom)

    2005-04-01

    Density difference fluid flows and sedimentation of growing crystals are greatly reduced when crystallization takes place in a reduced gravity environment. In the case of macromolecular crystallography a crystal of a biological macromolecule is used for diffraction experiments (x-ray or neutron) so as to determine the three-dimensional structure of the macromolecule. The better the internal order of the crystal then the greater the molecular structure detail that can be extracted. It is this structural information that enables an understanding of how the molecule functions. This knowledge is changing the biological and chemical sciences, with major potential in understanding disease pathologies. In this review, we examine the use of microgravity as an environment to grow macromolecular crystals. We describe the crystallization procedures used on the ground, how the resulting crystals are studied and the knowledge obtained from those crystals. We address the features desired in an ordered crystal and the techniques used to evaluate those features in detail. We then introduce the microgravity environment, the techniques to access that environment and the theory and evidence behind the use of microgravity for crystallization experiments. We describe how ground-based laboratory techniques have been adapted to microgravity flights and look at some of the methods used to analyse the resulting data. Several case studies illustrate the physical crystal quality improvements and the macromolecular structural advances. Finally, limitations and alternatives to microgravity and future directions for this research are covered. Macromolecular structural crystallography in general is a remarkable field where physics, biology, chemistry and mathematics meet to enable insight to the fundamentals of life. As the reader will see, there is a great deal of physics involved when the microgravity environment is applied to crystallization, some of it known, and undoubtedly much yet to

  20. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    National Research Council Canada - National Science Library

    Morcali M.H; Yucel O; Aydin A; Derin B

    2012-01-01

    The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron...

  1. Gas Flow Distribution in Pelletizing Shaft Furnace

    Institute of Scientific and Technical Information of China (English)

    CAI Jiu-ju; DONG Hui; WANG Guo-sheng; YANG Jun

    2006-01-01

    Through thermal test, cold state experiment, analysis and simulation of thermal process, the gas flow distribution in pelletizing shaft furnace (PSF) was discussed. The results show that there are five flowing trends; among them, the downward roasting gas and the upward cooling gas are the most unsteady, which influence flow distribution greatly. Among the operating parameters, the ratio of inflow is a key factor affecting the flow distribution. The roasting and cooling gases will entirely flow into the roasting zone and internal vertical air channels (IVAC), respectively, if the ratio of inflow is critical. From such a critical operating condition increasing roasting gas flow or decreasing cooling gas flow, the roasting gas starts flowing downwards so as to enter the inside of IVAC; the greater the ratio of inflow, the larger the downward flowrate. Among constructional parameters, the width of roasting zone b1, width of IVAC b2 and width of cooling zone b3, and the height of roasting zone h1, height of soaking zone h2 and height of cooling zone h3 are the main factors affecting flow distribution. In case the ratio of b2/b1, or h3/h2, or h1/h2 is increased, the upward cooling gas tends to decrease while the downward roasting gas tends to increase with a gradual decrease in the ratio of inflow.

  2. Boundary Identification for a Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In this paper, the authors discuss an inverse boundary problem for the axisymmetric steady-state heat equation, which arises in monitoring the boundary corrosion for the blast-furnace. Measure temperature at some locations are used to identify the shape of the corrosion boundary.The numerical inversion is complicated and consuming since the wear-line varies during the process and the boundary in the heat problem is not fixed. The authors suggest a method that the unknown boundary can be represented by a given curve plus a small perturbation, then the equation can be solved with fixed boundary, and a lot of computing time will be saved.A method is given to solve the inverse problem by minimizing the sum of the squared residual at the measuring locations, in which the direct problems are solved by axisymmetric fundamental solution method.The numerical results are in good agreement with test model data as well as industrial data, even in severe corrosion case.

  3. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  4. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    OpenAIRE

    Morcali M.H.; Yucel O.; Aydin A.; Derin B.

    2012-01-01

    The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD). In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal) was studied. In the reduction experiments; temperature, time and charge type (powder and pellet) were investigated in detail. It was demonstrate...

  5. Knowledge grows when shared

    DEFF Research Database (Denmark)

    Elbæk, Mikael Karstensen

    2010-01-01

    Knowledge is one of the few commodities that don’t devalue when used. Actually knowledge grows when shared and the free online access to peer-reviewed scientific publications is a potent ingredient the process of sharing. The sharing of knowledge is facilitated by the Open Access Movement. However...... infrastructure for Open Access was launched in Ghent, Belgium. This project and initiative is facilitating the success of the Open Access Pilot in FP7 as presented earlier in this journal. In this brief article I will present some of the most interesting issues that were discussed during the first session...

  6. Growing Old in Exile

    DEFF Research Database (Denmark)

    Liversage, Anika; Mirdal, Gretty Mizrahi

    2017-01-01

    Some studies on immigrants and ageing focus on the question of return; others focus on how immigrants, who grow old in their countries of destination, ‘age in place’, including whether they turn to their children or to public host country provisions for care and support. However, the issues...... of return and of ageing in place may both hold significance in individual immigrants’ lives. To investigate the changing expectations of old age throughout the life course, this paper draws on longitudinal interviews with immigrant women from Turkey who live in Denmark. We focus on the function of proximity...

  7. International trade growing fast

    Energy Technology Data Exchange (ETDEWEB)

    Bamber, D.

    1992-01-01

    Facts and figures relating to the state of the world's coal industry are quoted from a recent report by Sheffield Energy and Resources Information Services (SERIS) entitled 'Coal companies worldwide: competition and performance indicators'. The report ranks performance by country and compares data for 1990 with that of 1985. This article selects some figures on rising exports from Chinese companies and lists top ten coal exporters and producers worldwide for 1985 and 1990. Whilst in some countries exports are growing faster than production, the overall profitability of the coal industry has deteriorated. 1 ref., 2 tabs.

  8. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  9. Mechanisms of phosphate removal from aqueous solution by blast furnace slag and steel furnace slag

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We report the adsorption of phosphate and discuss the mechanisms of phosphate removal from aqueous solution by burst furnace slag (BFS) and steel furnace slag (SFS). The results show that the adsorption of phosphate on the slag was rapid and the majority of adsorption was completed in 5~10 min. The adsorption capacity of phosphate by the slag was reduced dramatically by acid treatment. The relative contribution of adsorption to the total removal of phosphate was 26%~28%. Phosphate adsorption on BFS and SFS follows the Freundlich isotherm, with the related constants ofk 6.372 and 1/n 1.739 for BFS, and ofk 1.705 and 1/n 1.718 for SFS. The pH and Ca2+ concentration were decreased with the addition of phosphate, suggesting the formation of calcium phosphate precipitation. At pH 2.93 and 6.93, phosphate was desorbed by about 36%~43% and 9%~11%, respectively.These results indicate that the P adsorption on the slag is not completely reversible and that the bond between the slag particles and adsorbed phosphate is strong. The X-ray diffraction (XRD) patterns of BFS and SFS before and after phosphate adsorption verify SFS is related to the formation of phosphate calcium precipitation and the adsorption on hydroxylated oxides. The results show that BFS and SFS removed phosphate nearly 100%, indicating they are promising adsorbents for the phosphate removal in wastewater treatment and pollution control.

  10. Preservation of Seed Crystals in Feedstock Melting for Cast Quasi-Single Crystalline Silicon Ingots

    Directory of Open Access Journals (Sweden)

    Zaoyang Li

    2013-01-01

    Full Text Available The preservation of seed crystals is important for the casting of quasi-single crystalline (QSC silicon ingots. We carried out transient global simulations of the feedstock melting process in an industrial-sized directional solidification (DS furnace to investigate key factors influencing seed preservation. The power distribution between the top and side heaters is adjusted in the conventional furnace for multicrystalline silicon ingots and in the evolved furnace with a partition block for QSC silicon ingots. The evolution of the solid-liquid interface for melting and the temperature distribution in the furnace core area are analyzed. The power distribution can influence the temperature gradient in the silicon domain significantly. However, its effect on seed preservation is limited in both furnaces. Seed crystals can be preserved in the evolved furnace, as the partition block reduces the radiant heat flux from the insulation walls to the heat exchange block and prevents the heat flowing upwards under the crucible. Therefore, the key to seed preservation is to control radiant heat transfer in the DS furnace and guarantee downward heat flux under the crucible.

  11. Resistance furnaces. Technologies of implementation; Fours electriques a resistances. Technologies de mise en oeuvre

    Energy Technology Data Exchange (ETDEWEB)

    Bourgeois, J.F.; Girault, A.; Jaume, R.; Le Boulch, M. [Electricite de France (EDF), Div. Recherche and Developpement, 75 - Paris (France); Oberlin, C.

    2005-04-01

    This article describes in detail the different parts (envelope, resistors, power supply, regulation system) of resistance furnaces and gives some essential elements about the conditions of use and about the advantages of drawbacks of such furnaces: 1 - resistors (resistance and resistivity, group of resistors, selection criteria, different types of resistors, shape and arrangement of resistors, dimensioning); 2 - power supply (recalls about regulation and standards, general characteristics of installations); 3 - regulation systems (design of a regulation system, power modulation and variation systems, usual regulation schemes); 4 - modeling of resistance furnaces (SAFIR and SYRTHES codes); 5 - evolution of resistance furnaces (high power density furnaces, low thermal inertia furnaces, vacuum furnaces); 6 - advantages and limitations of resistance furnaces; 7 - exploitation of resistance furnaces (thermal status, conditions of exploitation, maintenance policy). (J.S.)

  12. Comparison between electron-beam and furnace rapid isothermal anneals of phosphorus-implanted solar cells

    Science.gov (United States)

    Lulli, G.; Merli, P. G.; Negrini, P.; Ostoja, P.; Solmi, S.

    1983-07-01

    Solar cells have been fabricated using single crystal silicon wafers, implanted at 10-keV energy with 10 to the 15th P(+)/sq cm. Rapid isothermal heat treatments at temperatures ranging between 500 and 1000 C were used to anneal the implanted damage. Two different methods have been used: electron-beam and furnace annealing for times ranging between 0.5 and 5 min, and between 2 and 5 min, respectively. Characterization of P(+)-implanted layers and of completed solar cells allowed us to demonstrate that rapid isothermal anneals with furnace and electron beam give equivalent results. The efficiency of solar cells which are annealed using these rapid isothermal processes is fairly good (13.5 percent), even if slightly lower than that obtained with conventional aneals (750 C for 30 min). The reduced efficiency is a consequence of the lower value of the open circuit voltage. It is demonstrated that this effect is caused by residual defects in the space-charge region, produced by ion implantation.

  13. Growing a market economy

    Energy Technology Data Exchange (ETDEWEB)

    Basu, N.; Pryor, R.J.

    1997-09-01

    This report presents a microsimulation model of a transition economy. Transition is defined as the process of moving from a state-enterprise economy to a market economy. The emphasis is on growing a market economy starting from basic microprinciples. The model described in this report extends and modifies the capabilities of Aspen, a new agent-based model that is being developed at Sandia National Laboratories on a massively parallel Paragon computer. Aspen is significantly different from traditional models of the economy. Aspen`s emphasis on disequilibrium growth paths, its analysis based on evolution and emergent behavior rather than on a mechanistic view of society, and its use of learning algorithms to simulate the behavior of some agents rather than an assumption of perfect rationality make this model well-suited for analyzing economic variables of interest from transition economies. Preliminary results from several runs of the model are included.

  14. Physicochemical principles of high-temperature crystallization and single crystal growth methods

    Science.gov (United States)

    Bagdasarov, Kh. S.

    The mechanisms of crystal growth are reviewed, with attention given to the physicochemical reactions taking place in the melt near the phase boundary; phenomena determining physical and chemical kinetics directly at the growth front; solid-phase processes occurring within the crystal. Methods for growing refractory single crystals are discussed with particular reference to the Verneuil method, zone melting, Czhochralskii growth, horizontal directional solidification, and the Stockbarger method. Methods for growing crystals of complex geometrical shapes are also discussed.

  15. Portland cement-blast furnace slag blends in oilwell cementing applications

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, D.T.; DiLullo, G.; Hibbeler, J. [and others

    1995-12-31

    Recent investigations of blast furnace slag cementing technologies. have been expanded to include Portland cement/blast furnace slag blends. Mixtures of Portland cement and blast furnace slag, while having a long history of use in the construction industry, have not been used extensively in oilwell cementing applications. Test results indicate that blending blast furnace slag with Portland cement produces a high quality well cementing material. Presented are the design guidelines and laboratory test data relative to mixtures of blast furnace slag and Portland cements. Case histories delineating the use of blast furnace slag - Portland cement blends infield applications are also included.

  16. Function Photonic Crystals

    CERN Document Server

    Wu, Xiang-Yao; Yang, Jing-Hai; Liu, Xiao-Jing; Ba, Nuo; Wu, Yi-Heng; Wang, Qing-Cai; Li, Jing-Wu

    2010-01-01

    In the paper, we present a new kind of function photonic crystals, which refractive index is a function of space position. Unlike conventional PCs, which structure grow from two materials, A and B, with different dielectric constants $\\epsilon_{A}$ and $\\epsilon_{B}$. By Fermat principle, we give the motion equations of light in one-dimensional, two-dimensional and three-dimensional function photonic crystals. For one-dimensional function photonic crystals, we study the dispersion relation, band gap structure and transmissivity, and compare them with conventional photonic crystals. By choosing various refractive index distribution function $n(z)$, we can obtain more width or more narrow band gap structure than conventional photonic crystals.

  17. Altitude effects on combustion in residential furnaces with fan assist

    Energy Technology Data Exchange (ETDEWEB)

    Arnold, S.; Fleck, B.A.; Ackerman, M.Y.; Dale, J.D.; Wilson, D.J. [Alberta Univ., Edmonton, AB (Canada). Dept. of Mechanical Engineering

    2002-07-01

    Five residential furnaces were tested to determine if altitude has an effect on the performance of modern furnaces equipped with fan assisted flue venting systems. The tests were conducted at 3 altitudes, 50 m, 685 m and 2050 m above sea level at sites in Vancouver, Edmonton, and Fortress Mountain, Alberta. Current furnace derating practices require that furnaces at high altitude have small fuel openings or decreased fuel supply manifold pressures. However, it is possible that modern furnaces with fan driven combustion venting do not have to be derated to the same extent. Propane and natural gas were the fuel sources for the tests. It was confirmed that since most residential systems are designed to operate at 100 per cent excess air, the current derating standard practice is overly conservative. The effects of altitude on carbon monoxide and carbon dioxide levels were also examined, along with burner and igniter operating characteristics, heat exchanger operating temperatures, and blocked-vent shutoff combustion performance. 1 tab., 3 figs.

  18. Model reduction for experimental thermal characterization of a holding furnace

    Science.gov (United States)

    Loussouarn, Thomas; Maillet, Denis; Remy, Benjamin; Dan, Diane

    2017-09-01

    Vacuum holding induction furnaces are used for the manufacturing of turbine blades by loss wax foundry process. The control of solidification parameters is a key factor for the manufacturing of these parts. The definition of the structure of a reduced heat transfer model with experimental identification through an estimation of its parameters is required here. Internal sensors outputs, together with this model, can be used for assessing the thermal state of the furnace through an inverse approach, for a better control. Here, an axisymmetric furnace and its load have been numerically modelled using FlexPDE, a finite elements code. The internal induction heat source as well as the transient radiative transfer inside the furnace are calculated through this detailed model. A reduced lumped body model has been constructed to represent the numerical furnace. The model reduction and the estimation of the parameters of the lumped body have been made using a Levenberg-Marquardt least squares minimization algorithm, using two synthetic temperature signals with a further validation test.

  19. Determination of the Peltier coefficient for gallium arsenide in a vertical Bridgman furnace

    Science.gov (United States)

    Wiegel, Michaela E. K.; Matthiesen, David H.

    2011-10-01

    The Peltier coefficient for gallium arsenide solid in contact with its melt was experimentally determined. Selenium doped gallium arsenide samples were hermetically sealed in a fused quartz ampoule and processed in a vertical Bridgman furnace. During the translation period seven sequences of current-on and current-off periods were processed into the solidifying crystal. An axial slice was mechanochemically polished and then etched. Photomicrographs of the slice were taken with differential interference contrast microscopy and were used to measure the thickness of the current-on and current-off layers. These results were used to calculate growth rates from which the Peltier coefficient was calculated. An average value of 0.107±0.015 V was determined. The values calculated from the different sequences were in excellent agreement with each other even though the sequences had different current densities, current-on durations, and current-on to current-off ratios.

  20. The Concept of Slag Decopperisation in the Flash Furnace Process by Use of Complex Reagents

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-04-01

    Full Text Available The article presents an outline of the new technology of pyrometallurgical processing of slag in the direct-to-blister process. The analysis is based on the example of the production process of KGHM Polish Copper SA. A new way of implementing the technology of recovery of copper from the flash furnace slag by means of different feedstocks has been proposed. The method of controlling the processes is another innovation discussed in the paper. The presented concept intensify the reduction reactions, using the Carbo-N-Ox method, of copper compounds to forms of metallic phases in the slag. The processes of coagulation are accelerated and the processes crystallization of metallic phases are under control.

  1. Ferromagnetism in co-doped zno particles prepared by vaporization condensation in a solar image furnace

    Science.gov (United States)

    Martínez, B.; Sandiumenge, F.; Balcells, Ll.; Fontcuberta, J.; Sibieude, F.; Monty, C.

    2005-04-01

    We report on the structural and magnetic properties of Co-doped ZnO particles prepared by vaporization-condensation in the solar furnace in Odeillo. X-ray diffraction data show no traces of Co segregation or any other phase different from ZnO. High-resolution electron microscopy (HREM) and transmision electron microscopy (TEM) techniques have also been used to characterize particles. Irrespective of their composition, the shape and size of the obtained particles, as well as their magnetic properties, clearly depend on the preparation conditions. The samples prepared in vacuum exhibit hysteretic behavior with low coercivity (about 100 Oe) at T = 5 K and saturation magnetization well below that expecte for Co2+ in a tetrahedral crystal field. On the other hand, samples prepared at high pressure (70-100 Torr inside the balloon) are paramagnetic.

  2. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    Science.gov (United States)

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions.

  3. A Composite Model Predictive Control Strategy for Furnaces

    Institute of Scientific and Technical Information of China (English)

    Hao Zang; Hongguang Li; Jingwen Huang; Jia Wang

    2014-01-01

    Tube furnaces are essential and primary energy intensive facilities in petrochemical plants. Operational optimi-zation of furnaces could not only help to improve product quality but also benefit to reduce energy consumption and exhaust emission. Inspired by this idea, this paper presents a composite model predictive control (CMPC) strategy, which, taking advantage of distributed model predictive control architectures, combines tracking nonlinear model predictive control and economic nonlinear model predictive control metrics to keep process running smoothly and optimize operational conditions. The control ers connected with two kinds of communi-cation networks are easy to organize and maintain, and stable to process interferences. A fast solution algorithm combining interior point solvers and Newton's method is accommodated to the CMPC realization, with reason-able CPU computing time and suitable online applications. Simulation for industrial case demonstrates that the proposed approach can ensure stable operations of furnaces, improve heat efficiency, and reduce the emission effectively.

  4. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2016-11-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  5. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  6. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    Directory of Open Access Journals (Sweden)

    Stephen Adeyemi Alabi

    2013-12-01

    Full Text Available The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC produced with normal aggregates and 100% ordinary Portland cement (OPC. Meanwhile, the second stage involved production of concrete comprising of cupola furnace slag an aggregates with 100% ordinary Portland cement (OPC and subsequently with 2%, 4%, 6%, 8% and 10% cementitious replacement with granulated cupola furnace slag that had been grounded and milled to less than 75 µm diameter. The outcomes of compressive strength test conducted on the slag aggregate concrete (SAC with and without granulated slag cementitious replacement were satisfactory compared to normal aggregate concretes (NAC.

  7. Evaporation of graphite using a solar furnace: production of fullerenes

    Energy Technology Data Exchange (ETDEWEB)

    Laplaze, D.; Bernier, P.; Journet, C.; Vie, V. [Groupe de Dynamique des Phases Condensees, Univ. de Montpellier II (France); Flamant, G.; Philippot, E.; Lebrun, M. [Inst. de Sciences et de Genie des Materiaux et Procedes, Centre du Four Solaire Felix Trombe, 66 - Font-Romeu (France)

    1997-12-31

    We have previously shown that the high intensity of solar radiation, obtained with the Odeillo (France) solar furnace facilities, can be used to vaporize graphite in inert gas atmosphere to produce fullerenes. After a short survey of the possible mechanisms of formation of these molecules, we report some experimental results in agreement with the proposed model and discuss the possibilities of increasing the fullerenes yield which currently reaches 20%. One of these possibilities consists in the use of the 1000 kW solar furnace of the Institute and we report results of simulation for this furnace which show that temperature of the sublimation zone can be greater than the needed 3300 K necessary to have convenient efficiency. (orig.)

  8. Simulation of chondrule formation in the DLR solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sauerborn, M.; Neumann, A. [German Aerospace Center (DLR), High Flux Solar Furnace, Solar Energy Technology, Cologne (Germany); Klerner, S. [Inst. of Mineralogy and Geochemistry, Univ. of Cologne (Germany); Seboldt, W.; Hanowski, N. [German Aerospace Center (DLR), Inst. of Space Sensor Technology and Planetary Exploration, Cologne (Germany)

    2001-07-01

    A new vacuum chamber was installed in the DLR solar furnace in Cologne and tested for the first time in an experiment with small solid samples being melted and solidified subsequently. The goal of the actual project is to simulate the formation of so-called 'chondrules' - constituents of meteorites - by heating appropriate mineral samples with the concentrated beam of a solar furnace. The experiment has to be carried out under vacuum or oxygen free conditions. The project is a co-operation between the High Flux Solar Furnace of the DLR in Cologne (a department of the Solar Technology Division), the Mission Architecture and Advanced Technologies Section (a department of the Institute of Space Sensor Technology and Planetary Exploration of the DLR) and the Institute of Mineralogy and Geochemistry of the University of Cologne. (orig.)

  9. CHARACTERIZATION AND ANALISYS OF A FURNACE TO FABRICATE SOLAR CELLS

    Directory of Open Access Journals (Sweden)

    Sérgio Boscato Garcia

    2013-06-01

    Full Text Available The solar cell industry has presented high growth rates and dealt with a large portfolio of suppliers for specific equipments like diffusion furnaces needed to produce the pn junction in the fabrication of silicon devices. The aim of this paper is to present the thermal analysis and the characterization of diffusions carried out in the first diffusion furnace developed and fabricated in Brazil. Longitudinal and radial temperature profiles were measured and analyzed. Results of the characterization defined a processing zone of 200 mm with temperature variation lower than 6°C for the temperatures up to 965°C. In the processing zone, 40 silicon wafers can be processed. Diffusion processes were performed in monocrystalline silicon wafers and n+ regions doped with phosphorus presented standard deviation of sheet resistance slightly higher than that obtained in imported commercial furnaces. Wafer contamination was not observed during diffusion processes and the minority carrier lifetime was improved.

  10. The challenge of improving electric arc furnace efficiency

    Energy Technology Data Exchange (ETDEWEB)

    McIntyre, E.H. (Tekon Services Ltd., Whitby, Ontario (Canada)); Goodwill, J.E.; Klesser, D.E. (EPRI, Pittsburgh, PA (United States). Center for Materials Production)

    1994-05-01

    Electric arc furnace requirements for electrical energy are increasing more rapidly than generation and distribution capacity. Electric arc furnace technology is reviewed with respect to energy requirements. Although the use of water-cooled panels, increased power levels and higher oxygen inputs, for example, all increase the rate of energy loss, they do not necessarily result in an increase in energy losses per ton. The increase in loss rate (energy/hour) may be more than offset by a decrease in cycle time. This article attempts to summarize the impact of various process variable discussed in a recent report on electric arc furnace efficiency issued by the Electric Power Research Institute's (EPRI) Center for Materials Production (CMP). These include meltshop logistics, operating practices, energy input, scrap preheating and pollution control.

  11. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  12. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  13. DC Arc Plasma Furnace Melting of Waste Incinerator Fly Ash

    Institute of Scientific and Technical Information of China (English)

    CHEN Mingzhou; MENG Yuedong; SHI Jiabiao; KUANG Jingan; NI Guohua; LIU Wei; JIANG Yiman

    2009-01-01

    Municipal solid waste incinerator (MSWI) fly ash was melted using a set of direct current (DC) arc plasma furnace system for the first time in China.At a feed-rate of flying ash of 80 kg/h,the temperature at the gas outlet was above 1300℃.Dioxins in the off-gas were recorded as 0.029 ng I-TEQ/Nm3 (international toxic equivalent,I-TEQ),well below 0.5 ng TEQ/Nm3 (toxic equivalent,TEQ),while those in the melted product(slag)were 0.00035 ng/g I-TEQ.Molten slag from the furnace showed excellent resistance against the leaching of heavy metals.These results prove that the plasma furnace is effective for the detoxification and stabilization of MSWI fly ash.

  14. IMPROVED FURNACE EFFICIENCY THROUGH THE USE OF REFRACTORY MATERIALS

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL; Rodrigues-Schroer, Angela [Minteq International, Inc.; Colavito, [Minteq International, Inc.; Smith, Jeffrey D [ORNL

    2011-01-01

    This paper describes efforts performed at Oak Ridge National Laboratory (ORNL), in collaboration with industrial refractory manufacturers, refractory users, and academic institutions, to improve energy efficiency of U.S. industry through increased furnace efficiency brought about by the employment of novel refractory systems and techniques. Work in furnace applications related to aluminum, gasification, and lime are discussed. The energy savings strategies discussed are achieved through reduction of chemical reactions, elimination of mechanical degradation caused by the service environment, reduction of temperature limitations of materials, and elimination of costly installation and repair needs. Key results of several case studies resulting from a US Department of Energy (DOE) funded research program are discussed with emphasis on applicability of these results to high temperature furnace applications.

  15. Direct Current Electric Arc-Electroslag Ladle Furnace

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to solve the high consumption problem of small capacity ladle furnace (LF), the operation principle and control method of the DC arc and electroslag heating ladle furnace are introduced. With only one arcing electrode, the distance between the arc and the wall of ladle is enlarged, and consequently the consumption of the ladle refractory is decreased. In the invention, a signal electrode is embedded in the refractory lining of the ladle, which contacts directly with the liquid steel and the ladle shell. Two graphite anode ends are submerged in the slag layer. The signal electrode is used as voltage reference during refining process. The electroslag voltage between anode end and liquid steel is applied to control the depth of anode end in the slag layer during the refining process with this ladle furnace.

  16. Genetic algorithms for multicriteria shape optimization of induction furnace

    Science.gov (United States)

    Kůs, Pavel; Mach, František; Karban, Pavel; Doležel, Ivo

    2012-09-01

    In this contribution we deal with a multi-criteria shape optimization of an induction furnace. We want to find shape parameters of the furnace in such a way, that two different criteria are optimized. Since they cannot be optimized simultaneously, instead of one optimum we find set of partially optimal designs, so called Pareto front. We compare two different approaches to the optimization, one using nonlinear conjugate gradient method and second using variation of genetic algorithm. As can be seen from the numerical results, genetic algorithm seems to be the right choice for this problem. Solution of direct problem (coupled problem consisting of magnetic and heat field) is done using our own code Agros2D. It uses finite elements of higher order leading to fast and accurate solution of relatively complicated coupled problem. It also provides advanced scripting support, allowing us to prepare parametric model of the furnace and simply incorporate various types of optimization algorithms.

  17. Melting ice, growing trade?

    Directory of Open Access Journals (Sweden)

    Sami Bensassi

    2016-05-01

    Full Text Available Abstract Large reductions in Arctic sea ice, most notably in summer, coupled with growing interest in Arctic shipping and resource exploitation have renewed interest in the economic potential of the Northern Sea Route (NSR. Two key constraints on the future viability of the NSR pertain to bathymetry and the future evolution of the sea ice cover. Climate model projections of future sea ice conditions throughout the rest of the century suggest that even under the most “aggressive” emission scenario, increases in international trade between Europe and Asia will be very low. The large inter-annual variability of weather and sea ice conditions in the route, the Russian toll imposed for transiting the NSR, together with high insurance costs and scarce loading/unloading opportunities, limit the use of the NSR. We show that even if these obstacles are removed, the duration of the opening of the NSR over the course of the century is not long enough to offer a consequent boost to international trade at the macroeconomic level.

  18. Growing for different ends.

    Science.gov (United States)

    Catts, Oron; Zurr, Ionat

    2014-11-01

    Tissue engineering and regenerative biology are usually discussed in relation to biomedical research and applications. However, hand in hand with developments of this field in the biomedical context, other approaches and uses for non-medical ends have been explored. There is a growing interest in exploring spin off tissue engineering and regenerative biology technologies in areas such as consumer products, art and design. This paper outlines developments regarding in vitro meat and leather, actuators and bio-mechanic interfaces, speculative design and contemporary artistic practices. The authors draw on their extensive experience of using tissue engineering for non-medical ends to speculate about what lead to these applications and their possible future development and uses. Avoiding utopian and dystopian postures and using the notion of the contestable, this paper also mentions some philosophical and ethical consideration stemming from the use of non-medical approaches to tissue constructs. This article is part of a directed issue entitled: Regenerative Medicine: the challenge of translation.

  19. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  20. The influence of sunshape on the DLR solar furnace beam

    Energy Technology Data Exchange (ETDEWEB)

    Neumann, A.; Witzke, A. [Deutsches Zentrum fuer Luft und Raumfahrt e.V., Koeln (Germany). Solare Energietechnik

    1999-08-01

    The circumsolar ratio CSR is often used as a simple description of the relevant solar energy feature of the solar brightness distribution, known as sunshape. The variation of the CSR can affect the performance of solar concentrators. DLR has conducted sunshape studies since the beginning of the design phase of the DLR Solar Furnace in 1992. In addition, in 1996 a mobile sunshape measurement system was developed with which many CSR measurements have been performed since then. These investigations are still going on for statistical purposes in parallel with the operation of the solar furnace. This work shows new and unique data of simultaneous sunshape records and solar furnace beam diameter measurements. For narrow sun conditions with a CSR < 1% the solar furnace beam has a diameter of less than 13 cm. Atmospheric conditions with a higher forward scattering can cause the CSR to exceed 10%, sometimes even above 40%. In the latter case the focal beam measurement showed a beam diameter of more than 16 cm. The increase of the focal diameter turned out to be linear with respect to CSR variation. The measured sunshapes were introduced into the ray-tracing model OPTEC, built for solar furnace and heliostat field simulation. The model results for the DLR Solar Furnace flux maps were compared to the measurements. The model does not show the same linear trend for increasing CSR, but the deviation is not too pronounced. The influence of CSR on the focal spot size leads to a nonlinear decrease with direct normal irradiance of the power collected by a predesigned receiver aperture. Depending on the aperture size, an additional decrease of the order of 10-15% will be encountered under higher CSR conditions. (author)

  1. Furnace Blower Electricity: National and Regional Savings Potential

    Energy Technology Data Exchange (ETDEWEB)

    Florida Solar Energy Center; Franco, Victor; Franco, Victor; Lutz, Jim; Lekov, Alex; Gu, Lixing

    2008-05-16

    Currently, total electricity consumption of furnaces is unregulated, tested at laboratory conditions using the DOE test procedure, and is reported in the GAMA directory as varying from 76 kWh/year to 1,953 kWh/year. Furnace blowers account for about 80percent of the total furnace electricity consumption and are primarily used to distribute warm air throughout the home during furnace operation as well as distribute cold air during air conditioning operation. Yet the furnace test procedure does not provide a means to calculate the electricity consumption during cooling operation or standby, which account for a large fraction of the total electricity consumption. Furthermore, blower electricity consumption is strongly affected by static pressure. Field data shows that static pressure in the house distribution ducts varies widely and that the static pressure used in the test procedure as well as the calculated fan power is not representative of actual field installations. Therefore, accurate determination of the blower electricity consumption is important to address electricity consumption of furnaces and air conditioners. This paper compares the potential regional and national energy savings of two-stage brushless permanent magnet (BPM) blower motors (the blower design option with the most potential savings that is currently available in the market) to single-stage permanent split capacitor (PSC) blower motors (the most common blower design option). Computer models were used to generate the heating and cooling loads for typical homes in 16 different climates which represent houses throughout the United States. The results show that the potential savings of using BPM motors vary by region and house characteristics, and are very strongly tied to improving house distribution ducts. Savings decrease dramatically with increased duct pressure. Cold climate locations will see savings even in the high static pressure duct situations, while warm climate locations will see less

  2. Numerical Simulation of Fluid Flow in Blast Furnace Hearth

    Institute of Scientific and Technical Information of China (English)

    ZHAO Min-ge; SUN Tian-liang; CHENG Su-sen; GAO Zheng-kai

    2005-01-01

    The liquid flow in blast furnace hearth can result in the erosion of hearth. To prolong the campaign life of blast furnace, the effects of coke bed structure, coke porosity and deepness of taphole on liquid flow in hearth were studied by κ-ε model under different conditions. The results show that with the decrease of coke porosity, the peripheral flow is enhanced. Moreover, the existence of narrow coke free zone and the deepness reduction of taphole can increase the flowability on the bottom of hearth.

  3. Simulation study on radiative imaging of combustion flame in furnace

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Radiative imaging of combustion flame in furnace of power plant plays an increasingly important role in combustion diagnosis. This paper presents a new method for calculating the radiative imaging of three-dimensional (3D) combustion flame based on Monte Carlo method and optical lens imaging. Numerical simulation case was used in this study. Radiative images were calculated and images obtained can not only present the energy distribution on the charge-coupled device (CCD) camera target plane but also reflect the energy distribution condition in the simulation furnace. Finally the relationships between volume elements and energy shares were also discussed.

  4. Prediction of heater power distribution in radiative cylindrical furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Ravichandran, M.; Dilber, I.; Torok, D.

    1999-07-01

    In the design of long radiative cylindrical furnaces, it is important to control the temperature variation along the furnace walls and consequently the temperature distribution in the processed material by selectively adjusting the power input to heater rods located circumferentially around the furnace walls. The heaters are grouped in zones located at different axial locations. By adjusting the power to each zone a specified temperature distribution along the furnace can be attained. The radiative interchange between different axial zones of the furnace affects the temperature distribution; this interchange is also impacted by the shadowing caused by the presence of the load, i.e. the processed material. A desired temperature distribution can only be achieved by selectively changing the power input to the heaters. For an a priori assessment of the commercial viability of using process friendly temperature distributions, it is necessary to determine: (a) the maximum power demand from each zone; (b) if active cooling is inevitable and (c) the bounds on temperature distribution that can be achieved without active cooling. It is therefore extremely useful to be able to predict the input power distribution for achieving desired furnace temperature profiles. For a given power input, the temperature distribution inside the furnace could be obtained by using a general purpose Computational Fluid Dynamics (CFD) software, such as FIDAP. A new methodology is developed within the framework of FIDAP software to eliminate the manual trial and error method. The method is based on obtaining the sensitivity of the temperature at the desired locations of the furnace as a function of the power input to the heating elements. Using these sensitivity coefficients, an iterative scheme is designed to adjust the boundary conditions (power to the heating elements in this case) based on the discrepancy of the solution temperatures from the desired temperature distribution. For each of these

  5. Energy Balance in DC Arc Plasma Melting Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Peng; MENG Yuedong; YU Xinyao; CHEN Longwei; JIANG Yiman; NI Guohua; CHEN Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example,the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  6. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  7. Regulation of the Heating Furnace in Tube Rolling Mill

    Directory of Open Access Journals (Sweden)

    Kostúr, K.

    2006-01-01

    Full Text Available The rolling of tube requires homogeneous heating along the tube. In steel work the difference along tube was sometimes 80 °C. The reasons for bad homogeneousness of heating were analyzed by a simulation model of heating furnace. Then the proposal was made for a new control system and also the proposal for reconstruction of furnace. In this contribution also a description of some ways for improvement of heating was made. The main contribution is the proposal of an adaptive system

  8. Prospects for the building of solar furnaces for industry

    Energy Technology Data Exchange (ETDEWEB)

    La Blanchetais, C.H. (CNRS, Groupe des Laboratoires de Bellevue, 92 - Meudon-Bellevue (France))

    1982-01-01

    After a brief summary of the interest of using solar energy, a review of the different kinds of devices is presented: solar furnaces, projects of solar plants of high power. The main characteristics of the 1,000 kw Odeillo solar furnace are reviewed. For the concentrator a project of device derived from the paraboloide is presented and studied with details. For the field of orientators a preliminary study of the energy to the minor in the solar layer reflected by a plane orientator of the finite dimensions shows that it is possible to consider the possibility of reduction of the heliostat field.

  9. Double mirror polyheliostat solar furnace of 1000 kW thermal power

    Energy Technology Data Exchange (ETDEWEB)

    Riskiev, T.T.; Suleimanov, S.K.H. (Uzbek Academy of Sciences, Scientific Association ' Physics Sun' , Tashkent (USSR))

    1991-12-01

    The optical-energetic scheme, construction and performance of a double mirror polyheliostat solar furnace of 1000 kW thermal power are outlined and first results of material synthesis in this solar furnace are reported. (orig.).

  10. Crystals in crystals

    DEFF Research Database (Denmark)

    Christensen, Claus H.; Schmidt, I.; Carlsson, A.;

    2005-01-01

    A major factor governing the performance of catalytically active particles supported on a zeolite carrier is the degree of dispersion. It is shown that the introduction of noncrystallographic mesopores into zeolite single crystals (silicalite-1, ZSM-5) may increase the degree of particle dispersion...... of the zeolite particles, particularly after thermal treatment. When using mesoporous zeolites, the particles were evenly distributed throughout the mesopore system of the zeolitic support, even after calcination, leading to nanocrystals within mesoporous zeolite single crystals....

  11. How Do Galaxies Grow?

    Science.gov (United States)

    2008-08-01

    Astronomers have caught multiple massive galaxies in the act of merging about 4 billion years ago. This discovery, made possible by combining the power of the best ground- and space-based telescopes, uniquely supports the favoured theory of how galaxies form. ESO PR Photo 24/08 ESO PR Photo 24/08 Merging Galaxies in Groups How do galaxies form? The most widely accepted answer to this fundamental question is the model of 'hierarchical formation', a step-wise process in which small galaxies merge to build larger ones. One can think of the galaxies forming in a similar way to how streams merge to form rivers, and how these rivers, in turn, merge to form an even larger river. This theoretical model predicts that massive galaxies grow through many merging events in their lifetime. But when did their cosmological growth spurts finish? When did the most massive galaxies get most of their mass? To answer these questions, astronomers study massive galaxies in clusters, the cosmological equivalent of cities filled with galaxies. "Whether the brightest galaxies in clusters grew substantially in the last few billion years is intensely debated. Our observations show that in this time, these galaxies have increased their mass by 50%," says Kim-Vy Tran from the University of Zürich, Switzerland, who led the research. The astronomers made use of a large ensemble of telescopes and instruments, including ESO's Very Large Telescope (VLT) and the Hubble Space Telescope, to study in great detail galaxies located 4 billion light-years away. These galaxies lie in an extraordinary system made of four galaxy groups that will assemble into a cluster. In particular, the team took images with VIMOS and spectra with FORS2, both instruments on the VLT. From these and other observations, the astronomers could identify a total of 198 galaxies belonging to these four groups. The brightest galaxies in each group contain between 100 and 1000 billion of stars, a property that makes them comparable

  12. BIOTECHNOLOGY IN FRUIT GROWING

    Directory of Open Access Journals (Sweden)

    Z. Jurković

    2008-09-01

    Full Text Available Research studies in the area of biotechnologies in fruit growing started at the Agricultural Institute Osijek in 2006 with the establishment of the first experimental in vitro laboratory for micropropagation. The laboratory started an active research related to the Project "Biotechnological methods in fruit tree identification, selection and propagation" Project is part of program "Preservation and revitalization of grape and fruit autochthonous cultivars". The goal of this research is to determine genetic differences between autochthonous and introduced cultivars of cherry as well as cultivars and types of sour cherry, to find and optimize a method for fast recovery of clonal material. A great number of cherry cultivars and types within the population of cv. Oblacinska sour cherry exists in Croatia. A survey with the purpose of selecting autochthonous cultivars for further selection has been done in previous research. Differences have been found in a number of important agronomic traits within the populations of cv. Oblačinska sour cherry. Autochthonous cherry cultivars are suspected to be synonyms of known old cultivars which were introduced randomly and have been naturalized under a local name. Identification and description of cultivars and types of fruits is based on special visible properties which were measurable or notable. In this approach difficulties arise from the effect of non-genetic factors on expression of certain traits. Genetic-physiological problem of S allele autoincompatibility exists within cherry cultivars. Therefore it is necessary to put different cultivars in the plantation to pollinate each other. Apart form the fast and certain sort identification independent of environmental factors, biotechnological methods based on PCR enable faster virus detection compared with classical serologic methods and indexing and cover a wider range of plant pathogens including those undetectable by other methods. Thermotherapy and

  13. Growing Galaxies Gently

    Science.gov (United States)

    2010-10-01

    New observations from ESO's Very Large Telescope have, for the first time, provided direct evidence that young galaxies can grow by sucking in the cool gas around them and using it as fuel for the formation of many new stars. In the first few billion years after the Big Bang the mass of a typical galaxy increased dramatically and understanding why this happened is one of the hottest problems in modern astrophysics. The results appear in the 14 October issue of the journal Nature. The first galaxies formed well before the Universe was one billion years old and were much smaller than the giant systems - including the Milky Way - that we see today. So somehow the average galaxy size has increased as the Universe has evolved. Galaxies often collide and then merge to form larger systems and this process is certainly an important growth mechanism. However, an additional, gentler way has been proposed. A European team of astronomers has used ESO's Very Large Telescope to test this very different idea - that young galaxies can also grow by sucking in cool streams of the hydrogen and helium gas that filled the early Universe and forming new stars from this primitive material. Just as a commercial company can expand either by merging with other companies, or by hiring more staff, young galaxies could perhaps also grow in two different ways - by merging with other galaxies or by accreting material. The team leader, Giovanni Cresci (Osservatorio Astrofisico di Arcetri) says: "The new results from the VLT are the first direct evidence that the accretion of pristine gas really happened and was enough to fuel vigorous star formation and the growth of massive galaxies in the young Universe." The discovery will have a major impact on our understanding of the evolution of the Universe from the Big Bang to the present day. Theories of galaxy formation and evolution may have to be re-written. The group began by selecting three very distant galaxies to see if they could find evidence

  14. Growth of LaBr_3:Ce~(3+) Single Crystal by Vertical Bridgman Process in Nonvacuum Atmosphere

    Institute of Scientific and Technical Information of China (English)

    Hongbing Chen; Changyong Zhou; Peizhi Yang; Jinhao Wang

    2009-01-01

    The growth of LaBr_3:Ce~(3+) crystal by the vertical Bridgman process in a nonvacuum atmosphere was reported. According to the dehydration procedure of LaBr_3·7H_2O and CeBr_3·7H_2O investigated by differential thermal analysis/thermogravimetry (DTA/TG), anhydrous LaBr_3 and CeBr_3 were prepared by heating LaBr_3·7H_2O and CeBr_3·7H_2O at 240-260℃ for 5-6 h in dried HBr atmosphere. Using the feed materials prepared from the anhydrous lanthanon bromides, a 0.5 mole fraction Ce~(3+) doped LaBr_3 crystal with size ofφ25 mm×50 mm had been grown by vertical Bridgman process successfully. By sealing the feed material in a platinum crucible, the crystal could be grown in a nonvacuum atmosphere as the oxidization and volatilization of the melt could be avoided. The crystal was grown with the optimum conditions such as a growth rate of 0.5-1.0 mm/h and a temperature gradient of around 30℃/cm across solid-liquid interface under a furnace temperature of 850-880℃. The crystal was characterized by DTA/TG, X-ray diffraction (XRD), optical transmission, photoluminescence and X-ray stimulated luminescence measurement. The Bridgman process was confirmed to be promising for growing transparent LaBr_3:Ce~(3+) crystal with high optical quality.

  15. The effect of blast furnace coke quality on the possibility of its use

    OpenAIRE

    A. Konstanciak

    2013-01-01

    In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  16. Numerical Study of the Reduction Process in an Oxygen Blast Furnace

    Science.gov (United States)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2016-02-01

    Based on computational fluid dynamics, chemical reaction kinetics, principles of transfer in metallurgy, and other principles, a multi-fluid model for a traditional blast furnace was established. The furnace conditions were simulated with this multi-fluid mathematical model, and the model was verified with the comparison of calculation and measurement. Then a multi-fluid model for an oxygen blast furnace in the gasifier-full oxygen blast furnace process was established based on this traditional blast furnace model. With the established multi-fluid model for an oxygen blast furnace, the basic characteristics of iron ore reduction process in the oxygen blast furnace were summarized, including the changing process of the iron ore reduction degree and the compositions of the burden, etc. The study found that compared to the traditional blast furnace, the magnetite reserve zone in the furnace shaft under oxygen blast furnace condition was significantly reduced, which is conducive to the efficient operation of blast furnace. In order to optimize the oxygen blast furnace design and operating parameters, the iron ore reduction process in the oxygen blast furnace was researched under different shaft tuyere positions, different recycling gas temperatures, and different allocation ratios of recycling gas between the hearth tuyere and the shaft tuyere. The results indicate that these three factors all have a substantial impact on the ore reduction process in the oxygen blast furnace. Moderate shaft tuyere position, high recycling gas temperature, and high recycling gas allocation ratio between hearth and shaft could significantly promote the reduction of iron ore, reduce the scope of the magnetite reserve zone, and improve the performance of oxygen blast furnace. Based on the above findings, the recommendations for improvement of the oxygen blast furnace design and operation were proposed.

  17. IN-SITU AFM OF POLYMER CRYSTALLIZATION

    Institute of Scientific and Technical Information of China (English)

    J.K.Hobbs

    2003-01-01

    Atomic force microscopy images taken during the crystallization of polyethylene both from processed and quiescent melts are presented. Crystallization from processed melts provides further evidence of a region in front of a growing lamella that is influenced by the crystallization process, but extending only 40 nm into the melt. High-resolution images of the growing crystal tip, taken during crystallization, show no direct evidence of the existence of intermediate phases. The growing tip is shown to be slightly rounded. In-filling crystallization, occurring after the initial flush of growth,is imaged in polyethylene for the first time, and shown to continue to a temperature 8℃ below the initial crystallization temperature.

  18. IN—SITU AFM OF POLYMER CRYSTALLIZATION

    Institute of Scientific and Technical Information of China (English)

    J.K.Hobbs

    2003-01-01

    Atomic force microscopy images taken during the crystallization of polyethylene both from processed and quiescent melts are presented.Crystallization from processed melts provides further evidence of a region in front of a growing lamella that is influenced by the crystallization process,but extending only 40nm into the melt.High-resolution images of the growing crystal tip,taken during crystallization,show no direct evidence of the existence of intermediate phases.The growing tip is shown to be slightly rounded.In-filling crystallization,occurring after the initial flush of growth,is imaged in polyethylene for the first time,and shown to continue to a temperature 8℃ below the initial crystallization temperature.

  19. The fluid phenomena in the crystallization of the protein crystal

    Institute of Scientific and Technical Information of China (English)

    Duan Li; Kang Qi

    2008-01-01

    This paper reports that an optical diagnostic system consisting of Maeh-Zehnder interferometer with a phase shift device and image processor has been used for study of the kinetics of protein crystal growing process. The crystallization process of protein crystal by vapour diffusion is investigated. The interference fringes are observed in real time. The present experiment demonstrates that the diffusion and the sedimentation influence the crystallization of protein crystal which grows in solution, and the concentration capillary convection associated with surface tension occurs at the vicinity of free surface of the protein mother liquor, and directly affects on the outcome of protein crystallization. So far the detailed analysis and the important role of the fluid phenomena in protein crystallization have been discussed a little in both space- and ground-based crystal growth experiments. It is also found that these fluid phenomena affect theoutcome of protein crystallization, regular growth, and crystal quality. This may explain the fact that many results of space-based investigation do not show overall improvement.

  20. An Approach to Calculating Crystal Orientation through the Use of Preferentially Growing Direction of Dendritic Structure in Cast Alloys%根据枝晶优先生长方向计算铸造合金的晶体位向

    Institute of Scientific and Technical Information of China (English)

    任遥遥; 彭方; 梅青松; 燕平; 赵京晨; 王延庆; 孙家华

    2000-01-01

    根据枝晶优先生长方向与磨面之间的几何关系,导出了铸造合金试样任意三个相交磨面的晶面指数算式,并创建了两个含有不同算式的电子表格,分别可实现晶体位向及定向切割所需夹角的自动计算,使晶体位向的测算比常用的X射线Laue背射法简单、代价低、效率高。实例验算并通过与X射线Laue背射法测定结果及其它有关数据的比较分析表明,本文建立的方法计算结果可靠。%On the basis of the geometric relationships between the preferentially growing direction of dendritic structure and the grinding faces ,formulae are deduced to determine the crystal plane indexes of any three intersecting grinding faces of cast alloy samples. Two electronic spreadsheets containing the obtained formulae are produced. Automatic calculations on the crystal orientation and angles needed for directional cutting on the samples can be made through the application of the electronic spreadsheets. As compared with the Laue-back reflection method,the proposed one is characterized with the advantages of simplicity,low cost and high effectiveness. Checking computations with examples,comparisons with the Laue-back reflection method and with other related data show that the calculated results with the proposed method are reliable.

  1. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  2. 40 CFR 424.50 - Applicability; description of the other calcium carbide furnaces subcategory.

    Science.gov (United States)

    2010-07-01

    ... calcium carbide furnaces subcategory. 424.50 Section 424.50 Protection of Environment ENVIRONMENTAL... CATEGORY Other Calcium Carbide Furnaces Subcategory § 424.50 Applicability; description of the other calcium carbide furnaces subcategory. The provisions of this subpart are applicable to...

  3. Effect of impurities and growth parameters on the quality of Tl3AsSe3 optical crystal

    Science.gov (United States)

    Singh, N. B.; Su, Ching-Hua; Arnold, Bradley; Choa, Fow-Sen; Nagaradona, Teja

    2016-10-01

    Thallium arsenic selenide (Tl3AsSe3) stoichiometric source materials suitable for crystal growth was synthesized in a horizontal furnace using purified parent components Tl, As and Se. Single crystal was grown using a two zone vertical Bridgman furnace using capillary for nucleation. A thermal gradient 18-20 K/cm and growth speed of 1 cm/day was used in vertical Bridgman furnace during crystal growth. Crystals were free from micro cracks and precipitates and demonstrated good fabricability. Results indicated that lower gradient and low growth rate are key to reduce thermal stresses in this ternary Tl-As-Se material system. Measured dielectric values in the range of 10 Hz to 100 KHz were almost constant indicating its suitability for applications in a range of frequency where constant dielectric is required.

  4. APPLICATIONS ANALYSIS REPORT: BABCOCK AND WILCOX CYCLONE FURNACE

    Science.gov (United States)

    This document is an evaluation of the performance of the Babcock & Wilcox (B&W) Cyclone Furnace Vitrification Technology and its applicability as a treatment technique for soils contaminated with heavy metals, radionuclides, and organics. oth the technical and economic aspects of...

  5. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized f

  6. OPERATION OF THE ELECTRIC ARC FURNACE WITH LIQUID RESIDUES METAL

    Directory of Open Access Journals (Sweden)

    A. B. Steblov

    2016-01-01

    Full Text Available Investigations have shown a positive impact of increasing the mass of the liquid residue (swamps in an electric arc furnace EAF-160, from 10 to 20–30 tonnes on increasing of usable output and reducing the specific energy consumption per ton of liquid metal.

  7. Analysis of combustion efficiency in a pelletizing furnace

    Directory of Open Access Journals (Sweden)

    Rafael Simões Vieira de Moura

    Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

  8. Sliding mode controllers for a tempered glass furnace.

    Science.gov (United States)

    Almutairi, Naif B; Zribi, Mohamed

    2016-01-01

    This paper investigates the design of two sliding mode controllers (SMCs) applied to a tempered glass furnace system. The main objective of the proposed controllers is to regulate the glass plate temperature, the upper-wall temperature and the lower-wall temperature in the furnace to a common desired temperature. The first controller is a conventional sliding mode controller. The key step in the design of this controller is the introduction of a nonlinear transformation that maps the dynamic model of the tempered glass furnace into the generalized controller canonical form; this step facilitates the design of the sliding mode controller. The second controller is based on a state-dependent coefficient (SDC) factorization of the tempered glass furnace dynamic model. Using an SDC factorization, a simplified sliding mode controller is designed. The simulation results indicate that the two proposed control schemes work very well. Moreover, the robustness of the control schemes to changes in the system's parameters as well as to disturbances is investigated. In addition, a comparison of the proposed control schemes with a fuzzy PID controller is performed; the results show that the proposed SDC-based sliding mode controller gave better results.

  9. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized

  10. Heat Transfer Analysis for Industrial AC Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdali; Murat Tun(c)

    2005-01-01

    The heat transfer analysis was performed for an AC electric arc furnace (EAF). Heat losses by conduction, convection and radiation from outer surface, roof, bottom and electrodes of EAF were determined in detail. Some suggestions about decreasing heat losses were presented.

  11. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  12. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples.

  13. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples. Fr

  14. The investigation of melting process on the solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Suleimanov, S.Kh.; Bugakov, A.G. [Uubek Academy of Sciences, Materials Science Institute, Tashkent (Uzbekistan); Boehmer, M.; Fend, T. [DLR MD-ET, Cologne (Germany)

    1999-03-01

    The outcomes of a trial of new melting method on the solar furnace with horizontal optical axis by means of side fusion of rotatable ceramic sample with continuous restoration of the surface by charge is presented. The different development of the melting processes on the sample depending on the it's rotation speed is detected. (authors)

  15. Silicon solar cell monitors high temperature furnace operation

    Science.gov (United States)

    Zellner, G. J.

    1968-01-01

    Silicon solar cell, attached to each viewpoint, monitors that incandescent emission from the hot interior of a furnace without interfering with the test assembly or optical pyrometry during the test. This technique can provide continuous indication of hot spots or provide warning of excessive temperatures in cooler regions.

  16. Experimenting with concentrated sunlight using the DLR solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Neumann, A.; Groer, U. [Deutsche Forschungsanstalt fuer Luft- und Raumfahrt Linder Hoehe, Koeln (Germany)

    1996-10-01

    The high flux solar furnace that is operated by the Deutsche Forschungsanstalt fuer Luft- und Raumfahrt (DLR) at Cologne was inaugurated in June 1994 and we are now able to look back onto one year of successful operation. The solar furnace project was founded by the government of the State Northrhine Westfalia within the Study Group AG Solar. The optical design is a two-stage off-axis configuration which uses a flat 52 m{sup 2} heliostat and a concentrator composed of 147 spherical mirror facets. The heliostat redirects the solar light onto the concentrator which focuses the beam out of the optical axis of the system into the laboratory building. At high insolation levels (>800W/m{sup 2}) it is possible to collect a total power of 20 kW with peak flux densities of 4 MW/m{sup 2}. Sixteen different experiment campaigns were carried out during this first year of operation. The main research fields for these experiments were material science, component development and solar chemistry. The furnace also has its own research program leading to develop sophisticated measurement techniques like remote infrared temperature sensing and flux mapping. Another future goal to be realized within the next five years is the improvement of the performance of the furnace itself. 6 refs., 9 figs., 1 tab.

  17. Temperature control of a solar furnace for material testing

    Science.gov (United States)

    Costa, B. Andrade; Lemos, J. M.; Rosa, L. G.

    2011-08-01

    A solar furnace is a thermodynamic device that concentrates sun radiation in order to achieve high-temperatures at a focus, where a sample of the material to be tested is located. This article address the problem of designing a control architecture for solar furnaces. It is motivated by the use of a solar furnace as an instrument in material science research to perform two types of experimental tests. In the first type, samples are tested in high-temperature stress cycles. In these experiments it is important to control the temperature profile. The second test type is characterised by imposing a solar radiation flux profile. On both experiment types there are strong nonlinear effects, a significant degree of parametric uncertainty and disturbances, such as solar radiation fluctuation due to clouds and to sun's apparent movement. Although the actuator (shutter) is much faster than the thermic system, it may destabilise the overall controlled system. The contribution of this article consists in the design of a control architecture for solar furnaces and the application of singular perturbation methods in order to derive conditions in the form of bounds for the speed of actuator dynamics so that the closed-loop system is stable.

  18. Gunning Mix or Converter and Electric Arc Furnace in China

    Institute of Scientific and Technical Information of China (English)

    LIUJie-hua; ZHANGYong-fang

    1996-01-01

    The increase of steel output by converter and electric are furnace has imposed a critical demand in quality and quantity on gunning mix in functioning a longer life of those de-vices linings.The paoer describes the consump-tion of gunning mix for converter and EAF and its recent development in variety and quality in China.

  19. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  20. DEMONSTRATION BULLETIN: THE PLASMA CENTRIFUGAL FURNACE RETECH, INC.

    Science.gov (United States)

    The plasma centrifugal furnace is a thermal technology which uses the heat generated from a plasma torch to decontaminate metal and organic contaminated waste. This is accomplished by melting metal-bearing solids and, in the process, thermally destroying organic contaminants. The...

  1. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  2. Research on Microwave Heating-Direct Steelmaking in Electric Furnace

    Institute of Scientific and Technical Information of China (English)

    CHEN Jin; LIU Liu; ZENG Jia-qing; REN Rui-gang; LIU Jin-ying

    2005-01-01

    Self-fluxing iron ore concentrates containing coal have good microwave absorbability.With the voluminal heating property of microwave,the concentrates can be reduced uniformly and swiftly.The metallized semi-product can be directly charged into electric furnace for making clean steel.The total consumed energy of overall route is about 20.98 GJ.

  3. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  4. Crystallization of undercooled liquid fenofibrate.

    Science.gov (United States)

    Amstad, Esther; Spaepen, Frans; Weitz, David A

    2015-11-28

    Formulation of hydrophobic drugs as amorphous materials is highly advantageous as this increases their solubility in water and therefore their bioavailability. However, many drugs have a high propensity to crystallize during production and storage, limiting the usefulness of amorphous drugs. We study the crystallization of undercooled liquid fenofibrate, a model hydrophobic drug. Nucleation is the rate-limiting step; once seeded with a fenofibrate crystal, the crystal rapidly grows by consuming the undercooled liquid fenofibrate. Crystal growth is limited by the incorporation of molecules into its surface. As nucleation and growth both entail incorporation of molecules into the surface, this process likely also limits the formation of nuclei and thus the crystallization of undercooled liquid fenofibrate, contributing to the good stability of undercooled liquid fenofibrate against crystallization.

  5. Magnetically Damped Furnace Bitter Magnet Coil 1

    Science.gov (United States)

    Bird, M. D.

    1997-01-01

    A magnet has been built by the National High Magnetic Field Laboratory for NASA on a cost reimbursement contract. The magnet is intended to demonstrate the technology and feasibility of building a magnet for space based crystal growth. A Bitter magnet (named after Francis Bitter, its inventor) was built consisting of four split coils electrically in series and hydraulically in parallel. The coils are housed in a steel vessel to reduce the fringe field and provide some on-axis field enhancement. The steel was nickel plated and Teflon coated to minimize interaction with the water cooling system. The magnet provides 0.14 T in a 184 mm bore with 3 kW of power.

  6. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    M. Emre Ertem; Sabit Gurgen [Eregli Iron and Steel Works Inc., Zonguldak (Turkey). Energy Management Department

    2006-08-15

    There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99 m with a working volume of 1505.0 m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70 m with the working volume being 1707.7 m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output sources have been fractioned and categorized. For the implementation of the method, also known as the balance analysis has been chosen and the model presented in the 'Japanese Steel Making Handbook' has been taken as a reference.

  7. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    Emre Ertem, M. [Eregli Iron and Steel Works Inc., Energy Management Department, 67330 Kdz. Eregli, Zonguldak (Turkey); Guergen, Sabit [Dokuz Eyluel University, Department of Mining Engineering, 35100 Bornova, Izmir (Turkey)

    2006-08-15

    Eregli Iron and Steel Works (Erdemir) began its activities on May 15, 1965 with an annual production capacity of 450,000 tons and has made important contributions to the Turkish economy ever since. Today, with a total amount of crude steel production exceeding three million tons, it is the largest integrated iron and steel factory and the sole producer of flat steel in the country. Erdemir produces hot and cold rolled coils, zinc, tin, and chromium plated steel. There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99m with a working volume of 1505.0m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70m with the working volume being 1707.7m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output

  8. Crystal science fundamentals

    OpenAIRE

    Ramachandran, V.; Halfpenny, PJ; Roberts, KJ

    2017-01-01

    The fundamentals of crystal science notably crystallography, crystal chemistry, crystal defects, crystal morphology and the surface chemistry of crystals are introduced with particular emphasis on organic crystals.

  9. Nickel-induced crystallization of amorphous silicon

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, J A; Arce, R D; Buitrago, R H [INTEC (CONICET-UNL), Gueemes 3450, S3000GLN Santa Fe (Argentina); Budini, N; Rinaldi, P, E-mail: jschmidt@intec.unl.edu.a [FIQ - UNL, Santiago del Estero 2829, S3000AOM Santa Fe (Argentina)

    2009-05-01

    The nickel-induced crystallization of hydrogenated amorphous silicon (a-Si:H) is used to obtain large grained polycrystalline silicon thin films on glass substrates. a-Si:H is deposited by plasma enhanced chemical vapour deposition at 200 deg. C, preparing intrinsic and slightly p-doped samples. Each sample was divided in several pieces, over which increasing Ni concentrations were sputtered. Two crystallization methods are compared, conventional furnace annealing (CFA) and rapid thermal annealing (RTA). The crystallization was followed by optical microscopy and scanning electron microscopy observations, X-ray diffraction, and reflectance measurements in the UV region. The large grain sizes obtained - larger than 100{mu}m for the samples crystallized by CFA - are very encouraging for the preparation of low-cost thin film polycrystalline silicon solar cells.

  10. Growth and Properties of Mid-infrared Single Crystal LiInS2

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A Bridgman growth furnace was modified by adding adiabatic material between two furnace tubes. The appropriate temperature gradient of 10~30 ℃/cm at the growth interface was obtained by adjusting the distance between the two sections and controlling their temperature.The infrared nonlinear optical (NLO) crystal LiInS2 was successfully grown by the accelerated crucible rotation technique (ACRT). The crystal was characterized by using XRD and transmission microscopy. It is found that the UV-VIS-NIR and Mid-IR transmittances are about 40%.

  11. Status and Evaluation of Microwave Furnace Capabilities at NASA Glenn Research Center

    Science.gov (United States)

    Lizcano, Maricela; Mackey, Jonathan A.

    2014-01-01

    The microwave (MW) furnace is a HY-Tech Microwave Systems, 2 kW 2.45 GHz Single Mode Microwave Applicator operating in continuous wave (CW) with variable power. It is located in Cleveland, Ohio at NASA Glenn Research Center. Until recently, the furnace capabilities had not been fully realized due to unknown failure that subsequently damaged critical furnace components. Although the causes of the problems were unknown, an assessment of the furnace itself indicated operational failure may have been partially caused by power quality. This report summarizes the status of the MW furnace and evaluates its capabilities in materials processing.

  12. Design and Fabrication of a Stir Casting Furnace Set-Up

    Directory of Open Access Journals (Sweden)

    Manabhanjan Sahoo

    2015-07-01

    Full Text Available Now-a-days a large variety of heating techniques/furnaces are available. There may be many method for supplying heat to the work but heat is produced either by combustion of fuel or electric resistance heating. Taking into consideration the effect of cost, safety, simplicity and ease of construction we are going for an electrical resistance heating furnace with indirect heating provisions. The stir casting furnace has two main parts that enable to perform all its operations, they are: Furnace Elements and Control Panel. This paper shows the design and fabrication of stir-casting furnace and aluminium melted and casted to form.

  13. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

    Energy Technology Data Exchange (ETDEWEB)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-07-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  14. Control of fluid flow during Bridgman crystal growth using low-frequency vibrational stirring

    Science.gov (United States)

    Zawilski, Kevin Thomas

    The goal of this research program was to develop an in depth understanding of a promising new method for stirring crystal growth melts called coupled vibrational stirring (CVS). CVS is a mixing technique that can be used in sealed systems and produces rapid mixing through vortex flows. Under normal operating conditions, CVS uses low-frequency vibrations to move the growth crucible along a circular path, producing a surface wave and convection in the melt. This research focused on the application of CVS to the vertical Bridgman technique. CVS generated flows were directly studied using a physical modeling system containing water/glycerin solutions. Sodium nitrate was chosen as a model growth system because the growth process could be directly observed using a transparent furnace. Lead magnesium niobate-lead titanate (PMNT) was chosen as the third system because of its potential application for high performance solid state transducers and actuators. In this study, the critical parameters for controlling CVS flows in cylindrical Bridgman systems were established. One of the most important results obtained was the dependence of an axial velocity gradient on the vibrational frequency. By changing the frequency, the intensity of fluid flow at a given depth can be easily manipulated. The intensity of CVS flows near the crystal-melt interface was found to be important. When flow intensity near the interface increased during growth, large growth rate fluctuations and significant changes in interface shape were observed. To eliminate such fluctuations, a constant flow rate near the crystal-melt interface was maintained by decreasing the vibrational frequency. A continuous frequency ramp was found to be essential to grow crystals of good quality under strong CVS flows. CVS generated flows were also useful in controlling the shape of the growth interface. In the sodium nitrate system without stirring, high growth rates produced a very concave interface. By adjusting the flow

  15. Investigation of Furnace Uniformity and its Effect on High-Temperature Fixed-Point Performance

    Science.gov (United States)

    Khlevnoy, B.; Sakharov, M.; Ogarev, S.; Sapritsky, V.; Yamada, Y.; Anhalt, K.

    2008-02-01

    A large-area furnace BB3500YY was designed and built at the VNIIOFI as a furnace for high-temperature metal (carbide)-carbon (M(C)-C) eutectic fixed points and was then investigated at the NMIJ. The dependence of the temperature uniformity of the furnace on various heater and cell holder arrangements was investigated. After making some improvements, the temperature of the central part of the furnace was uniform to within 2K over a length of 40 mm—the length of the fixed-point cell—at a temperature of 2,500°C. With this furnace, the melting plateaux of Re-C and TiC-C were shown to be better than those observed in other furnaces. For instance, a Re-C cell showed melting plateaux with a 0.1K melting range and a duration of about 40 min. Furthermore, to verify the capability of the furnace to fill cells, one Re-C and one TiC-C cell were made using the BB3500YY. The cells were then compared to a Re-C cell made in a Nagano furnace and a TiC-C cell filled in a BB3200pg furnace. The agreement in plateau shapes demonstrates the capability of the BB3500YY furnace to also function as a filling furnace.

  16. Quartz crystal growth

    Science.gov (United States)

    Baughman, Richard J.

    1992-01-01

    A process for growing single crystals from an amorphous substance that can undergo phase transformation to the crystalline state in an appropriate solvent. The process is carried out in an autoclave having a lower dissolution zone and an upper crystallization zone between which a temperature differential (.DELTA.T) is maintained at all times. The apparatus loaded with the substance, solvent, and seed crystals is heated slowly maintaining a very low .DELTA.T between the warmer lower zone and cooler upper zone until the amorphous substance is transformed to the crystalline state in the lower zone. The heating rate is then increased to maintain a large .DELTA.T sufficient to increase material transport between the zones and rapid crystallization. .alpha.-Quartz single crystal can thus be made from fused quartz in caustic solvent by heating to 350.degree. C. stepwise with a .DELTA.T of 0.25.degree.-3.degree. C., increasing the .DELTA.T to about 50.degree. C. after the fused quartz has crystallized, and maintaining these conditions until crystal growth in the upper zone is completed.

  17. Carbothermal reduction process of silica formed from shirasu volcanic ash using solar furnace

    Directory of Open Access Journals (Sweden)

    Hatakeyama Keisuke

    2016-01-01

    Full Text Available Metallurgical grade silicon was formed using Shirasu volcanic ash as starting material with solar furnace. The solar furnace was composed of two parts: Fresnel lens and reacting furnace. The reacting furnace was composed of a cylindrical vacuum chamber and quartz glass plate functioning to guide the concentrated sunlight into the furnace, and was placed at the focal point of the Fresnel lens. The sample was made from a mixture of silica formed from Shirasu volcanic ash and carbon, and placed in the carbon crucible inside the reacting furnace. The sample was irradiated for 3 hours, and the furnace was left until it cooled down to room temperature. After the cooling process, the sample was mixed and placed in the carbon crucible, and it was irradiated and cooled with the same processes again. After the experiment, the sample was evaluated by X-ray diffraction and the production of silicon was confirmed.

  18. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  19. Measurement method and experimental research on flame emissivity in Coal-fired furnaces

    Institute of Scientific and Technical Information of China (English)

    YANG Chao; LOU Chun; JIANG Zhi-wei; ZHOU Huai-chun

    2007-01-01

    The combustion condition in coal-fired furnaces of the large power station boiler is very complex and the flame emissivity is one of the important combustion parameters.A measurement method of the flame emissivity based on the blackbody furnace calibration of CCD(Charge Coupled Device)cameras and the color image processing techniques of computer was introduced.The experimentaI research on the flame emissivity in a 200 MW boiler furnace and a 300 MW boiler furnace was conducted respectively through the several CCD cameras installed at different height in furnace.The measurement results show:the flame emissivity increases with the increase of the unit load.the flame emissivity of the burner areas in furnace is the highest and the flame emissivity decrease with the increase of height of furnace above the burners area.

  20. Analysis of uranium-bearing Fe-phosphide from a submerged arc furnace for phosphorus production

    Science.gov (United States)

    Voncken, J. H. L.; Scheepers, E.; Yang, Y.

    2006-10-01

    During a study on the Fe-phosphide phase formed during phosphorus production in a submerged arc furnace, a sample of ferrophosphorus was found which contains a so far unknown uranium-bearing Fe-phosphide. Uranium, as well as other trace metals like Mn, V, Cr, Ni, Zr, originates from the apatite ore used. Ti originates partly from the silica and coke used in the reduction process, but mainly from the clay used to produce ore pellets. In this paper the ferrophosphorus is described with respect to composition and crystalline compounds present. The crystallization sequence is discussed with respect to the FeP-phase diagram. The main phases found in the ferrophosphorus are FeP and Fe2P. With respect to trace and minor metals, it is observed that Si preferably enters the FeP-phase, whereas Ti, V, Cr, Mn and Ni preferably enter the Fe2P-phase, which is an analogue of the mineral barringerite. This study gives some insight into the behavior of impurities during crystallization of an iron-rich Fe-phosphide melt. The uranium-bearing phase has an overall Me2P-stoichiometry (Fe1.59, Ti0.06, V0.03, Cr0.02, Mn0.06, Ni0.02, U0.15, Zr0.09)2.02 (P0.96, Si0.02)0.98. An X-ray diffraction pattern of this phase is given for identification purposes.

  1. Growth and characterization of CdS crystals

    Science.gov (United States)

    Su, Ching-Hua; Lehoczky, S. L.; Szofran, F. R.

    1990-01-01

    A growth method for the physical vapor transport of compound semiconductors in closed ampoules is described. With the unique techniques applied in the heat treatment of the starting materials and the temperature profiles provided by the three-zone translational furnace, large crystals of CdS have been grown successfully by the method at lower temperatures than previously used. Both unseeded and seeded growth have been investigated. The CdS crystals were examined using optical and scanning electron microscopies (SEM) to study the microstructure and the dislocation etch-pits. The crystals were further characterized by infrared (IR) and ultraviolet (UV) transmission measurements.

  2. Skylab experiments on semiconductors and alkali halides. [single crystal growth

    Science.gov (United States)

    Lundquist, C. A.

    1974-01-01

    The space processing experiments performed during the Skylab missions included one on single crystal growth of germanium selenide and telluride, one on pure and doped germanium crystals, two on pure and doped indium antimonide, one on gallium-indium-antimony systems, and one on a sodium chloride-sodium fluoride eutectic. In each experiment, three ampoules of sample were processed in the multipurpose electric furnace within the Skylab Materials Processing Facility. All were successful in varying degrees and gave important information about crystal growth removed from the effects of earth surface gravity.

  3. A Novel Conversion Process for Waste Slag: The Preparation of Aluminosilicate Glass with Evaluation of the Dielectric Properties from Blast Furnace Slag

    Science.gov (United States)

    Li, Sheng; Huang, Sanxi; Liu, Hongting; Wu, Fengnian; Chang, Ziyuan; Yue, Yunlong

    2015-11-01

    In this paper, aluminosilicate glass was prepared from blast furnace slag and quartz sand. Fourier transform infrared, differential scanning calorimetry and density measurements were carried out to investigate the effects of SiO2 on the aluminosilicate glass network rigidity. The results indicate that glass structure would be enhanced if more SiO2 was introduced into the glass system. Meanwhile, both the glass transition temperature ( T g) and the glass crystallization temperature ( T c) increase slightly; the increase in density of the glass being further evidence of the enhancement in glass network rigidity. Dielectric measurements show that the dielectric constant and dielectric loss decrease with more SiO2. The properties of the prepared aluminosilicate glasses are comparable to those of E glass, indicating that blast furnace slags are suitable for producing aluminosilicate glass with low dielectric constant and dielectric loss.

  4. CFD simulation of gas and particles combustion in biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Griselin, Nicolas

    2000-11-01

    In this thesis, gas and particle combustion in biomass furnaces is investigated numerically. The aim of this thesis is to use Computational Fluid Dynamics (CFD) technology as an effective computer based simulation tool to study and develop the combustion processes in biomass furnaces. A detailed model for the numerical simulation of biomass combustion in a furnace, including fixed-bed modeling, gas-phase calculation (species distribution, temperature field, flow field) and gas-solid two-phase interaction for flying burning particles is presented. This model is used to understand the mechanisms of combustion and pollutant emissions under different conditions in small scale and large scale furnaces. The code used in the computations was developed at the Division of Fluid Mechanics, LTH. The flow field in the combustion enclosure is calculated by solving the Favre-averaged Navier-Stokes equations, with standard {kappa} - {epsilon} turbulence closure, together with the energy conservation equation and species transport equations. Discrete transfer method is used for calculating the radiation source term in the energy conservation equation. Finite difference is used to solve the general form of the equation yielding solutions for gas-phase temperatures, velocities, turbulence intensities and species concentrations. The code has been extended through this work in order to include two-phase flow simulation of particles and gas combustion. The Favre-averaged gas equations are solved in a Eulerian framework while the submodels for particle motion and combustion are used in the framework of a Lagrangian approach. Numerical simulations and measurement data of unburned hydrocarbons (UHC), CO, H{sub 2}, O{sub 2} and temperature on the top of the fixed bed are used to model the amount of tar and char formed during pyrolysis and combustion of biomass fuel in the bed. Different operating conditions are examined. Numerical calculations are compared with the measured data. It is

  5. Production and characterization of CaWO{sub 4} crystals for CRESST and EURECA

    Energy Technology Data Exchange (ETDEWEB)

    Sivers, Moritz von; Muenster, Andrea; Ertl, Andreas; Guetlein, Achim; Lanfranchi, Jean-Come; Potzel, Walter; Roth, Sabine; Simon, Daniel; Scholl, Stephan; Strauss, Raimund; Wawoczny, Stephan; Willers, Michael; Wuestrich, Marc; Zoeller, Andreas [Lehrstuhl fuer Experimentelle Astroteilchenphysik, Physik Department, Technische Universitaet Muenchen, Garching (Germany); Erb, Andreas [Walther-Meissner Institut fuer Tieftemperaturforschung, Garching (Germany)

    2013-07-01

    Scintillating CaWO{sub 4} single crystals are currently used as target material in the cryogenic direct dark matter search experiment CRESST-II and will also be employed in the future EURECA experiment. To ensure the availability of crystals that meet the requirements of these experiments, they are being produced in a dedicated Czochralski furnace at the crystal laboratory of the Technische Universitaet Muenchen in Garching. An overview of the crystal-growth process and results of measurements of the crystals' optical and scintillation properties and their radiopurity is presented.

  6. Advanced Crystal Growth Technology

    Energy Technology Data Exchange (ETDEWEB)

    Land, T A; Hawley-Fedder, R A

    2005-03-01

    Although the fundamental mechanism of crystal growth has received and continues to receive deserved attention as a research activity, similar research efforts addressing the need for advanced materials and processing technology required to grow future high quality crystals has been sorely lacking. The purpose of this research effort is to develop advanced rapid growth processing technologies and materials suitable for providing the quality of products needed for advanced laser and photonics applications. In particular we are interested in developing a methodology for growing high quality KDP crystals based on an understanding of the fundamental mechanisms affecting growth. One problem in particular is the issue of control of impurities during the growth process. Many unwanted impurities are derived from the growth system containers and can adversely affect the optical quality and aspect ratio (shape) of the crystals. Previous studies have shown that even trace concentrations ({approx}10{sup -9} M) of impurities affect growth and even 'insignificant' species can have a large impact. It is also known that impurities affect the two growth faces of KDP very differently. Traces of trivalent metal impurities such as Fe{sup 3+}, Cr{sup 3+}, and Al{sup 3+} in solution are known to inhibit growth of the prismatic {l_brace}100{r_brace} faces of KDP while having little effect on the growth of the pyramidal {l_brace}101{r_brace} faces. This differentiation opens the possibility of intentionally adding select ions to control the aspect ratio of the crystal to obtain a more advantageous shape. This document summarizes our research efforts to improve KDP crystal growth. The first step was to control unwanted impurity addition from the growth vessel by developing an FEP liner to act as a barrier to the glass container. The other focus to develop an understanding of select impurities on growth rates in order to be able to use them to control the habit or shape of the

  7. Evaluation of blast furnace slag as basal media for eelgrass bed.

    Science.gov (United States)

    Hizon-Fradejas, Amelia B; Nakano, Yoichi; Nakai, Satoshi; Nishijima, Wataru; Okada, Mitsumasa

    2009-07-30

    Two types of blast furnace slag (BFS), granulated (GS) and air-cooled slag (ACS), were evaluated as basal media for eelgrass bed. Evaluation was done by comparing BFS samples with natural eelgrass sediment (NES) in terms of some physico-chemical characteristics and then, investigating growth of eelgrass both in BFS and NES. In terms of particle size, both BFS samples were within the range acceptable for growing eelgrass. However, compared with NES, low silt-clay content for ACS and lack of organic matter content for both BFS samples were found. Growth experiment showed that eelgrass can grow in both types of BFS, although growth rates in BFS samples shown by leaf elongation were slower than that in NES. The possible reasons for stunted growth in BFS were assumed to be lack of organic matter and release of some possible toxins from BFS. Reduction of sulfide content of BFS samples did not result to enhanced growth; though sulfide release was eliminated, release of Zn was greater than before treatment and concentration of that reached to alarming amounts.

  8. Preparation for microgravity science investigation of compound semiconductor crystal growth

    Science.gov (United States)

    Fripp, A. L.; Debnam, W. J.; Clark, I. O.; Crouch, R. K.; Carlson, F. M.

    1985-01-01

    Preparatory work on Bridgman directional solidification (BDS) of PbSnTe crystals prior to microgravity crystal growth experiments on Shuttle flights are reported. Gravitational effects become important in crystal growth when density gradients are present. The situation is critical in BDS of PbSnTe because of the necessity of obtaining homogeneous compositional distributions, which can be disturbed when convective processes occur. Numerical models have been defined which quantify the effects of convection in the crystal growth solution. The models were verified by earth-based crystal-growth tests in a two-zone furnace using equal concentrations of each of the elements. Data are provided to demonstrate the differences in composition among crystals grown at different orientations to the gravitational field vector.

  9. Fuzzy Logic Temperature Control System For The Induction Furnace

    Directory of Open Access Journals (Sweden)

    Lei Lei Hnin

    2015-08-01

    Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

  10. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  11. Thermal Spray Coatings for Blast Furnace Tuyere Application

    Science.gov (United States)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  12. Production Scheduling for the Furnace - Casting Line System

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2013-07-01

    Full Text Available The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made in the automatic casting lines. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes two computational intelligence algorithms for simultaneous grouping and scheduling tasks and presents the results achieved by these algorithms for example test problems.

  13. Performance characterization of the SERI High-Flux Solar Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Lewandowski, A.; Bingham, C. (Solar Energy Research Inst., Golden, CO (United States)); O' Gallagher, J.; Winston, R.; Sagie, D. (Univ. of Chicago, IL (United States))

    1991-12-01

    This paper describes a unique, new solar furnace at the Solar Energy Research Institute (SERI) that can generate a wide range of flux concentrations to support research in areas including materials processing, high-temperature detoxification and high-flux optics. The furnace is unique in that it uses a flat, tracking heliostat along with a long focal length-to-diameter (f/D) primary concentrator in an off-axis configuration. The experiments are located inside a building completely outside the beam between the heliostat and primary concentrator. The long f/D ratio of the primary concentrator was designed to take advantage of a nonimaging secondary concentrator to significantly increase the flux concentration capabilities of the system. Results are reported for both the single-stage and two-stage configurations. (orig.).

  14. Low NOx nozzle tip for a pulverized solid fuel furnace

    Science.gov (United States)

    Donais, Richard E; Hellewell, Todd D; Lewis, Robert D; Richards, Galen H; Towle, David P

    2014-04-22

    A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

  15. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  16. In situ reaction furnace for real-time XRD studies.

    Science.gov (United States)

    Riello, Pietro; Lausi, Andrea; Macleod, Jennifer; Plaisier, Jasper Rikkert; Zerauschek, Giulio; Fornasiero, Paolo

    2013-01-01

    The new furnace at the Materials Characterization by X-ray Diffraction beamline at Elettra has been designed for powder diffraction measurements at high temperature (up to 1373 K at the present state). Around the measurement region the geometry of the radiative heating element assures a negligible temperature gradient along the capillary and can accommodate either powder samples in capillary or small flat samples. A double capillary holder allows flow-through of gas in the inner sample capillary while the outer one serves as the reaction chamber. The furnace is coupled to a translating curved imaging-plate detector, allowing the collection of diffraction patterns up to 2θ ≃ 130°.

  17. Recycling MgO-C refractory in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Conejo, A.N. [Metallurgy Department, Morelia Technological Institute, Morelia (Mexico); Lule, R.G.; Lopez, F. [Process Engineering Department-Steelmaking Shop, Lazaro Cardenas City (Mexico); Rodriguez, R. [Refractories Department, Lazaro Cardenas City (Mexico)

    2006-11-15

    MgO-C refractory recycling from electric arc furnaces and ladle furnaces has been carried out during the melting of direct reduced iron (DRI). Metallurgical trials to define the effects of refractory recycling on energy consumption, melting time, flux consumption and refractory consumption are reported in this work. The method of preparation as well as the method of injection is also included in this study. Based on current results, the practice of recycling spent refractory is highly recommended. Visual inspection indicates the potential benefits in slag foaming which starts to form at the beginning of the heat thus allowing the use of full power transformer and in turn results in faster melting rates. (author)

  18. Characterization of calcium carbonate sorbent particle in furnace environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

  19. Effect of Outside Combustion Air on Gas Furnace Efficiency.

    Science.gov (United States)

    1981-10-15

    air. A furnace "model" produced from the actual data was interfaced with a computer simulation program called " TRNSYS " to test the effect of outdoor...combustion air on annual fuel consumption- This " TRNSYS " simulation program was developed by the University of Wisconsin at Madison and uses actual...66 APPENDIX D - Description of TRNSYS Program for Seasonal Efficiency .............. 72 3 LIST OF ILLUSTRATIONS Figure 1 - Efficiency

  20. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  1. CAB Furnace Atmosphere Visualisation Using Computational Fluid Dynamics

    Institute of Scientific and Technical Information of China (English)

    P F Stratton; A P Richardson

    2004-01-01

    In today's automotive industry almost all car and truck radiators, oil coolers and air conditioning heat exchangers are manufactured using Nocolok Controlled Atmosphere Brazing (CAB). One of the most critical elements of the brazing process is the atmosphere used to protect the flux. Oxygen content is the major variable affecting the performance of the nitrogen atmosphere. Furnace design and flow rate are the major factors affecting oxygen content. Optimisation of these atmosphere parameters has a significant impact on operating cost, and on the quality and consistency of the brazed product.Computational fluid dynamics provides a tool to visualise the atmosphere conditions within the furnace and to explore the effects of changing some of the variables. Modelling the atmosphere in a typical CAB furnace has shown the importance of the integrity of the curtains in maintaining the low oxygen levels required for successful Nocolok brazing. For a given set of curtains it has shown that the only effective way of decreasing oxygen levels is to increase atmosphere gas flow.

  2. CAB Furnace Atmosphere Visualisation Using Computational Fluid Dynamics

    Institute of Scientific and Technical Information of China (English)

    PFStratton; APRichardson

    2004-01-01

    In today's automotive industry almost all car and truck radiators, oil coolers and air conditioning heat exchangers are manufactured using Nocolok Controlled Atmosphere Brazing (CAB). One of the most critical elements of the brazing process is the atmosphere used to protect the flux. Oxygen content is the major variable affecting the performance of the nitrogen atmosphere. Furnace design and flow rate are the major factors affecting oxygen content. Optimisation of these atmosphere parameters has a significant impact on operating cost, and on the quality and consistency of the brazed product. Computational fluid dynamics provides a tool to visualise the atmosphere conditions within the furnace and to explore the effects of changing some of the variables. Modelling the atmosphere in a typical CAB furnace has shown the importance of the integrity of the curtains in maintaining the low oxygen levels required for successful Nocolok brazing. For a given set of curtains it has shown that the only effective way of decreasing oxygen levels is to increase atmosphere gas flow.

  3. Modeling of Strip Heating Process in Vertical Continuous Annealing Furnace

    Institute of Scientific and Technical Information of China (English)

    WAN Fei; WANG Yong-qin; QIN Shu-ren

    2012-01-01

    The mechanism for heat transfer of radiation is usually adopted to heat strip in vertical continuous annealing furnace. The rate of heat transfer among strip and other objects can be hugely affected by the parameters of strip speed, geometry factors and radiating characteristic of surfaces of strip, radiating tubes and walls of furnace. A model including all parameters is proposed for calculating the heat transfer coefficient, predicting the strip tempera- ture and boundary temperature of strip through analyzing these parameters. The boundary temperature is a important datum and different from average arithmetic value of temperature of strip and temperature in furnace. Also, the model can be used to analyze the relation for temperature of strip and heat transfer coefficient, total heat transfer quantity and heating time. The model is built by using the radiating heat transfer rate, the Newtonrs law of cooling, and lumped system analysis. The results of calculation are compared to the data from production line. The comparisons indicate that the model can well predict the heating process. The model is already applied for process control in pro- duction line. Also, this research will provide a new method for analyzing the radiation heat transfer.

  4. ADDITION OF ELECTRIC ARC FURNACE DUST IN HOT METAL

    Directory of Open Access Journals (Sweden)

    Felipe Fardin Grillo

    2013-03-01

    Full Text Available This research aims to study the process of incorporation of the mass in final hot metal and volatilization mass contained in the electric arc furnace dust (EAFD, by addition in hot metal at a temperature of 1,400°C; 1,450°C and 1,500°C altering experimental conditions such as the percentage of EAFD to be added and the percentage of silicon in hot metal. Previously, the EAFD was characterized using techniques of chemical analysis and size analysis. After characterization, the EAFD to be added to the hot metal was agglomerated in the form of briquettes. The achievement of fusion experiments in laboratory scale was placed in a vertical tubular furnace with temperature control. A flow of inert gas (argon was maintained inside the furnace during the experiments. The result of the sample EAFD volatilized shows that there is an increase in the zinc concentration when compared with the concentration of zinc present in EAFD “as received”.

  5. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Ashish Kumar Pathak

    2014-05-01

    Full Text Available Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS and this material is obtained from the blast furnace of cement plant, which is the byproduct of iron (from ACC plant, sindri. It is generally obtained in three shaped one is air cooled, foamed shaped and another is in granulated shaped. The use of by-product materials for stabilisation has environmental and economic benefits. Ground granulated blast furnace slag (GGBS material is used in the current work to stabilise soil (clay. The main objectives of this research were to investigate the effect of GGBS on the engineering property (optimum moisture content and maximum dry density, plastic limit, liquid limit, compaction, unconfined compressive strength, triaxial and California bearing ratio test of the soil and determine the engineering properties of the stabilised.

  6. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  7. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    Science.gov (United States)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  8. TECHNOLOGICAL FACTORS THAT CAUSED UNUSUAL DETERIORATION IN FURNACE TUBES

    Directory of Open Access Journals (Sweden)

    Nelson Felipe Llovet de Armas

    2017-04-01

    Full Text Available A refinery furnace used for heating crude oil showed abundant pelicules with unusual thicknesses in some pipes located in the convection zone, next to the wall of the furnace. The purpose of this research consisted in identifying the type of corrosion and determine the causes that originated the formation of the unusual pelicules. With the objective of elucidating which technological factors propitiated this deterioration, a visual inspection of the furnace was carried out to evaluate its structural state. From the values reported as thermocouples, temperature profiles of operation in the convection zone were obtained. The pelicules obtained were characterized using the X-ray diffraction technique and a metallographic microscope of reflected light. The results showed several deposits among the convection tubes; which cannot be eliminated because there isn't an adequate system of removal. This problem is accentuated by the substitution of old refractory bricks by modern monolithic panels. Such situation favored the formation of canalizations or preferential zones that propitiated the increase of the velocity of gases to high temperature and a rise of the concentration of O2 on low alloy steel pipes. These factors caused an anomalous behavior of the temperatures of operation and the formation of pelicules of mill scale type, of macrocrystalline structures, constituted for few adherent iron oxides and unusual thicknesses. These results show a severe oxidation in high temperatures.

  9. Plasma-supported coal combustion in boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B. [Kazakh National University, Alma Ata (Kazakhstan). Dept. of Physics

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  10. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  11. Silica crown refractory corrosion in glass melting furnaces

    Directory of Open Access Journals (Sweden)

    Balandis A.

    2011-01-01

    Full Text Available The critical parameters of silica refractories, such as compressive strength, bulk, density, quantity of silica, microstructure and porosity were evaluated of unused and used bricks to line the crowns of glass furnaces, when the rate of corrosion of crowns were about 2 times greater. The change of these parameters, the chemical composition and formation of the microcracks in the used silica refractories material were studied. It was established that the short time at service of container glass furnace crown can be related to low quality of silica brick: high quantity of CaO and impurities, low quantity of silica, low quantity of silica, transferred to tridymite and cristobalite and formation of 5-10 μm and more than 100 μm cracks in the crown material. The main reason of corrosion high quality silica bricks used to line the crown of electrovacuum glass furnace is the multiple cyclic change of crown temperature at 1405 - 1430°C range in the initial zone of crown and at 1575 - 1605°C range in the zone of highest temperatures.

  12. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally non-acceptable because of the production of salt slags. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tonnes of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  13. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally unacceptable because of the salt slags produced. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates for over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tons of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  14. Rapid thermal annealing and crystallization mechanisms study of silicon nanocrystal in silicon carbide matrix

    Directory of Open Access Journals (Sweden)

    Wan Zhenyu

    2011-01-01

    Full Text Available Abstract In this paper, a positive effect of rapid thermal annealing (RTA technique has been researched and compared with conventional furnace annealing for Si nanocrystalline in silicon carbide (SiC matrix system. Amorphous Si-rich SiC layer has been deposited by co-sputtering in different Si concentrations (50 to approximately 80 v%. Si nanocrystals (Si-NC containing different grain sizes have been fabricated within the SiC matrix under two different annealing conditions: furnace annealing and RTA both at 1,100°C. HRTEM image clearly reveals both Si and SiC-NC formed in the films. Much better "degree of crystallization" of Si-NC can be achieved in RTA than furnace annealing from the research of GIXRD and Raman analysis, especially in high-Si-concentration situation. Differences from the two annealing procedures and the crystallization mechanism have been discussed based on the experimental results.

  15. On dewetting of thin films due to crystallization (crystallization dewetting).

    Science.gov (United States)

    Habibi, Mehran; Rahimzadeh, Amin; Eslamian, Morteza

    2016-03-01

    Drying and crystallization of a thin liquid film of an ionic or a similar solution can cause dewetting in the resulting thin solid film. This paper aims at investigating this type of dewetting, herein termed "crystallization dewetting", using PbI2 dissolved in organic solvents as the model solution. PbI2 solid films are usually used in X-ray detection and lead halide perovskite solar cells. In this work, PbI2 films are fabricated using spin coating and the effect of major parameters influencing the crystallization dewetting, including the type of the solvent, solution concentration, drying temperature, spin speed, as well as imposed vibration on the substrate are studied on dewetting, surface profile and coverage, using confocal scanning laser microscopy. Simplified hydrodynamic governing equations of crystallization in thin films are presented and using a mathematical representation of the process, it is phenomenologically demonstrated that crystallization dewetting occurs due to the absorption and consumption of the solution surrounding a growing crystal. Among the results, it is found that a low spin speed (high thickness), a high solution concentration and a low drying temperature promote crystal growth, and therefore crystallization dewetting. It is also shown that imposed vibration on the substrate can affect the crystal size and crystallization dewetting.

  16. A Study of Ca-Mg Silicate Crystalline Glazes--An Analysis on Forms of Crystals

    Institute of Scientific and Technical Information of China (English)

    LIU Pei-de; YU Ping-li; WU Ji-huai

    2004-01-01

    In the study on Ca-Mg silicate crystalline glazes, we found some disequilibrated crystallization phenomena,such as non-crystallographic small angle forking and spheroidal growth, parasitism and wedging-form of crystals, dendritic growth, secondary nucleation, etc. Those phenomena possibly resulted from two factors:(1) partial temperature gradient, which is caused by heat asymmetry in the electrical resistance furnace,when crystals crystalize from silicate melt ; (2) constitutional supercooling near the surface of crystals. The disparity of disequilibrated crystallization phenomena in different main crystalline phases causes various morphological features of the crystal aggregates. At the same time, disequilibrated crystallization causes great stress retained in the crystals, which results in cracks in glazes when the temperature drops. According to the results, the authors analyzed those phenomena and displayed correlative figures and data.

  17. Growing Concerns With Workplace Incivility.

    Science.gov (United States)

    Collins, Natasha Renee; Rogers, Bonnie

    2017-07-01

    Workplace incivility (WPI) is a growing issue across all public and private sectors. Occupational and environmental health nurses can educate employees and management about WPI, its risk factors and characteristics, and ways to reduce incidents of WPI.

  18. Method for growing plants aeroponically.

    Science.gov (United States)

    Zobel, R W; Del Tredici, P; Torrey, J G

    1976-03-01

    A simple, inexpensive system for growing plants with their roots bathed in nutrient mist is described. The aeroponics system uses a spinner from a home humidifier to propel nutrient solution into a polyethylene-lined plywood box atop which plants are supported on plastic light-fixture "egg crating." Success in growing a number of herbaceous and woody species, including nodulated legumes and nonlegumes, is reported.

  19. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2001-11-06

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2001 through September 30, 2001. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub x} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. During the current period, American Electric Power (AEP) joined the project as an additional co-funder and as a provider of a host site for testing. This is the fourth reporting period for the subject Cooperative Agreement. During this period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Station. These tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Station), and a byproduct magnesium hydroxide slurry (both Gavin Station and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70 to 75% sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Station, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO

  20. Modelling of carry-over in recovery furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-04-01

    Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

  1. INFLUENCE OF LINING THERMAL PERFORMANCE IN ELECTRIC-ARC FURNACES ON POWER CONSUMPTION

    Directory of Open Access Journals (Sweden)

    S.. V. Korneev

    2014-01-01

    Full Text Available The paper presents an analysis of specific features of lining thermal performance in electric-arc furnaces at various technological periods. It has been  shown that on the basis of mathematical modeling methods for thermal processes it is possible to predict power consumption of furnaces at the operational split schedule with due account of such furnace characteristics as capacity, lining materials, furnace idle times under closed and open conditions etc. The paper shows distinctions in thermal performance of acid and the basic linings in the electric-arc furnaces. The proposed approach allows to analyze thermal losses by heat conductivity and on accumulation by a refractory lining and rather accurately to determine the required balance sheet items while calculating power consumption during various periods of scrap melting for furnaces of various capacity.

  2. Air cushion furnace technology for heat treatment of high quality aluminum alloy auto body sheet

    Institute of Scientific and Technical Information of China (English)

    Li Yong; Wang Zhaodong; Ma Mingtu; Wang Guodong; Fu Tianliang; Li Jiadong; Liang Xiong

    2014-01-01

    The process characteristics of heat treatment of aluminum alloy auto body sheet and the working prin-ciple of air cushion furnace were introduced. The process position and irreplaceable role of air cushion furnace in the aluminum alloy auto body sheet production was pointed out after the difficulty and key points in the whole production process of auto body sheet were studied. Then the development process of air cushion furnace line of aluminum alloy sheet was reviewed,summarized and divided to two stages. Based on the research of air cushion furnace,the key technology of it was analyzed,then the key points on process,equipment and control models of air cushion furnace for aluminum alloy auto body sheet in future were put forward. With the rapid de-velopment of automotive industry,there will be certainly a new upsurge of research and application of air cush-ion furnace for heat treatment of aluminum alloy auto body sheet.

  3. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  4. Mathematical modeling and numerical simulation of Czochralski Crystal Growth

    Energy Technology Data Exchange (ETDEWEB)

    Jaervinen, J.; Nieminen, R. [Center for Scientific Computing, Espoo (Finland)

    1996-12-31

    A detailed mathematical model and numerical simulation tools based on the SUPG Finite Element Method for the Czochralski crystal growth has been developed. In this presentation the mathematical modeling and numerical simulation of the melt flow and the temperature distribution in a rotationally symmetric crystal growth environment is investigated. The temperature distribution and the position of the free boundary between the solid and liquid phases are solved by using the Enthalpy method. Heat inside of the Czochralski furnace is transferred by radiation, conduction and convection. The melt flow is governed by the incompressible Navier-Stokes equations coupled with the enthalpy equation. The melt flow is numerically demonstrated and the temperature distribution in the whole Czochralski furnace. (author)

  5. Investigation of possibility for stabilization and valorization of electric ARC furnace dust and glass from electronic waste

    Directory of Open Access Journals (Sweden)

    Ranitović M.

    2014-01-01

    Full Text Available This paper presents investigation of possibility for electric arc furnace dust (EAFD and electronic waste (e-waste valorization trough stabilization process, in order to achieve concurrent management of these two serious ecological problems. EAFD is an ineviTab. waste material coming from the electric arc furnace steel production process, classified as a hazardous waste. Furthermore, it is well known that residual materials generated in the ewaste recycling process, like LCD (Liquid crystal displays waste glass, are not suiTab. for landfill or incineration. In this study, these two materials were used for investigation of possibility for their valorization in ceramic industry. Thus, an innovative synergy of waste streams from metallurgical and e-waste recycling industry is presented. Investigation included a complex characterization of raw materials and their mixtures, using chemical methods, optical microscopy, scanning electron microscopy, as well as methods for determining the physical and mechanical properties. Based on these results, it was found that material suiTab. for use in ceramics industry as a partial substituent of quartzite and fluxing components can be produced. Besides solving the environmental problem related to EAFD and LCD disposal, by replacement of raw materials certain economic effects can be achieved. [Projekat Ministarstva nauke Republike Srbije, br. 34033

  6. Wear of MgO-C Refractories in EBT Type Furnaces Experienced at Iranian Mobarakeh Steel Plant

    Institute of Scientific and Technical Information of China (English)

    Ali Reza Rezaie; Amir Reza Hanifi; Farhad Golestani-Fard

    2002-01-01

    Mobarakeh Steel Company produces 3 million tons of steel annually with eight 180 tons EBT furnaces. Different types of magnesia-carbon refractories have been employed at slagline during last 5 years. In the present study the wear and corrosion of MgO-C refractories of these furnaces have been studied via post-mortem analysis of used bricks and the observation of operational effects. Laboratory corrosion tests were also arranged to investigate the effect of slag chemistry and the mechanism of chemical corrosion. Characterization of different magnesia-carbon bricks clarified that the crystal size, type and chemistry of magnesia as well as graphite structure have the main influence on corrosion resistance. The CaO : SiO2 ratio in slag also plays a vital role in the wear of slagline refractories. The iron oxide content of slag also has a major role in graphite oxidation. Of metallurgical parameters, the electric power input and the contact time have great influence on refractories life. The results will be discussed with emphasis on particular operational factors in Mobarakeh steel plant.

  7. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    OpenAIRE

    Yacine DJEGHADER; Hocine LABAR

    2013-01-01

    In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length), electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of ar...

  8. Configuration and Calibration of High Temperature Furnaces for Testing Ceramic Matrix Composites

    Science.gov (United States)

    2014-10-01

    thermal differences between the specimen and the control probe temperatures. These data suggested that the default proportional-integral-derivative ( PID ...unlimited. performed in manual control to minimize specimen thermal overshoot. Upon completion of the thermal ramp, the default PID settings provide optimal...zone furnace, so no tuning of the furnace could be performed to alter the profiles as was done with the Amteco furnace. During thermal profiling the

  9. Comparative analysis for performance of brown coal combustion in a vortex furnace with improved design

    Science.gov (United States)

    Krasinsky, D. V.

    2016-09-01

    Comparative study of 3D numerical simulation of fluid flow and coal-firing processes was applied for flame combustion of Kansk-Achinsk brown coal in a vortex furnace of improved design with bottom injection of secondary air. The analysis of engineering performance of this furnace was carried out for several operational modes as a function of coal grinding fineness and coal input rate. The preferable operational regime for furnace was found.

  10. Rhombohedrel Hybrid Crystal Semiconductor Device Project

    Data.gov (United States)

    National Aeronautics and Space Administration — NASA Langley has succeeded in growing a rhombohedrally oriented single crystal SiGe on sapphire substrate. This opens up new challenges in micro-electronics. Since...

  11. Can Solution Supersaturation Affect Protein Crystal Quality?

    Science.gov (United States)

    Gorti, Sridhar

    2013-01-01

    The formation of large protein crystals of "high quality" is considered a characteristic manifestation of microgravity. The physical processes that predict the formation of large, high quality protein crystals in the microgravity environment of space are considered rooted in the existence of a "depletion zone" in the vicinity of crystal. Namely, it is considered reasonable that crystal quality suffers in earth-grown crystals as a result of the incorporation of large aggregates, micro-crystals and/or large molecular weight "impurities", processes which are aided by density driven convective flow or mixing at the crystal-liquid interface. Sedimentation and density driven convection produce unfavorable solution conditions in the vicinity of the crystal surface, which promotes rapid crystal growth to the detriment of crystal size and quality. In this effort, we shall further present the hypothesis that the solution supersaturatoin at the crystal surface determines the growth mechanism, or mode, by which protein crystals grow. It is further hypothesized that protein crystal quality is affected by the mechanism or mode of crystal growth. Hence the formation of a depletion zone in microgravity environment is beneficial due to inhibition of impurity incorporatoin as well as preventing a kinetic roughening transition. It should be noted that for many proteins the magnitude of neither protein crystal growth rates nor solution supersaturation are predictors of a kinetic roughening transition. That is, the kinetic roughening transition supersaturation must be dtermined for each individual protein.

  12. Crystallization-induced properties from morphology-controlled organic crystals.

    Science.gov (United States)

    Park, Chibeom; Park, Ji Eun; Choi, Hee Cheul

    2014-08-19

    During the past two decades, many materials chemists have focused on the development of organic molecules that can serve as the basis of cost-effective and flexible electronic, optical, and energy conversion devices. Among the potential candidate molecules, metal-free or metal-containing conjugated organic molecules offer high-order electronic conjugation levels that can directly support fast charge carrier transport, rapid optoelectric responses, and reliable exciton manipulation. Early studies of these molecules focused on the design and synthesis of organic unit molecules that exhibit active electrical and optical properties when produced in the form of thin film devices. Since then, researchers have worked to enhance the properties upon crystallization of the unit molecules as single crystals provide higher carrier mobilities and exciton recombination yields. Most recently, researchers have conducted in-depth studies to understand how crystallization induces property changes, especially those that depend on specific crystal surfaces. The different properties that depend on the crystal facets have been of particular interest. Most unit molecules have anisotropic structures, and therefore produce crystals with several unique crystal facets with dissimilar molecular arrangements. These structural differences would also lead to diverse electrical conductance, optical absorption/emission, and even chemical interaction properties depending on the crystal facet investigated. To study the effects of crystallization and crystal facet-dependent property changes, researchers must grow or synthesize crystals of highly conjugated molecules that have both a variety of morphologies and high crystallinity. Morphologically well-defined organic crystals, that form structures such as wires, rods, disks, and cubes, provide objects that researchers can use to evaluate these material properties. Such structures typically occur as single crystals with well-developed facets with

  13. Castables for Steel Rolling Reheating Furnace GB/T 22590-2008

    Institute of Scientific and Technical Information of China (English)

    Wang Jing

    2009-01-01

    @@ 1 Scope This standard specifies the classification, technical requirements, test methods, quality appraisal procedures, packing, marking, transportation, storage and quality certificate of castables for steel rolling reheating furnace.

  14. Silica Refractory Bricks for Glass Melting Furnace YB/T 147-1998

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ 1 Scope This standard specifies the classification, technical requirements, test method, inspection rules, marking, packing, transportation, storage and quality certification of silica refractory bricks for glass melting furnaces.

  15. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  16. Design of continuous walking beam furnaces for quench and tempering of oil country tubulars

    Energy Technology Data Exchange (ETDEWEB)

    Casana, A.; Stabile, V.

    1982-09-01

    Explains how, because users of oil pipes demand higher steel qualities, with pipe uniformly treated inside and out, heat treatment plants have undergone a steady technological improvement. The trend of increased product quality has led to a tendency to interrelate the product both with the process and the production facility. The furnaces and quench and tempering processes are of particular importance in the overall production cycle for tube. Describes and illustrates some technical solutions realized in quenching and tempering walking beam furnaces. Furnace dimensions depend on the total heating and soaking time for the products. Presents diagram depicting refractory materials used for lining the walls and hearth of the walking beam furnaces.

  17. Furnace bottom rise mechanism in preparation of Al-Si alloys by electrothermal process

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The experiments of preparation of Al-Si alloys by electrothermal process were carried out respectively in 20 kW, 100 kW and 1 800 kW DC arc furnaces. The mechanism of furnace bottom rise was studied.It was found that the bottom rise can be divided into three types, including the low bottom temperature, abnormal reducing reaction and carbide deposition. The furnace bottom rise is related to the carbon ratio of the briquet, the heating speed of the briquet and the parameters and operation of furnace.

  18. Methods for Increasing Power Efficiency of Heating Furnaces Applied in Metallurgical and Mechanical Engineering Industries

    Directory of Open Access Journals (Sweden)

    M. L. German

    2011-01-01

    Full Text Available  The paper analyzes experimental data and results of balance tests of two continuous heating furnaces applied in mechanical engineering and metallurgical industries. Furnace power technological characteristics  and dependences of these characteristics on equipment productivity have been determined in the paper. The analysis has made it possible to reveal reasons of higher efficiency of a heating furnace used at BSW Rolling Mill-320 and formulate recommendations on reduction of fuel consumption in operating and designed combustion furnaces applied in mechanical engineering and metallurgical industries.

  19. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    Science.gov (United States)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-12-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  20. Modeling energy consumption of residential furnaces and boilers in U.S. homes

    Energy Technology Data Exchange (ETDEWEB)

    Lutz, James; Dunham-Whitehead, Camilla; Lekov, Alex; McMahon, James

    2004-02-01

    In 2001, DOE initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is their cost-effectiveness to consumers. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. This report describes calculation of equipment energy consumption (fuel and electricity) based on estimated conditions in a sample of homes that are representative of expected furnace and boiler installations. To represent actual houses with furnaces and boilers in the United States, we used a set of houses from the Residential Energy Consumption Survey of 1997 conducted by the Energy Information Administration. Our calculation methodology estimates the energy consumption of alternative (more-efficient) furnaces, if they were to be used in each house in place of the existing equipment. We developed the method of calculation described in this report for non-weatherized gas furnaces. We generalized the energy consumption calculation for this product class to the other furnace product classes. Fuel consumption calculations for boilers are similar to those for the other furnace product classes. The electricity calculations for boilers are simpler than for furnaces, because boilers do not provide thermal distribution for space cooling as furnaces often do.

  1. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    Science.gov (United States)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-09-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  2. Growing Oppression, Growing Resistance : LGBT Activism and Europeanisation in Macedonia

    NARCIS (Netherlands)

    Miškovska Kajevska, A.; Bilić, B.

    2016-01-01

    This chapter provides one of the first socio-historical overviews of the LGBT groups in Macedonia and argues that an important impetus for the proliferation of LGBT activities has been the growing state-endorsed homophobia starting from 2008. The homophobic rhetoric of the ruling parties was clearly

  3. Axion Crystals

    CERN Document Server

    Ozaki, Sho

    2016-01-01

    The low-energy effective theories for gapped insulators are classified by three parameters: permittivity $\\epsilon$, permeability $\\mu$, and theta angle $\\theta$. Crystals with periodic $\\epsilon$ are known as photonic crystals. We here study the band structure of photons in a new type of crystals with periodic $\\theta$ (modulo $2\\pi$) in space, which we call the axion crystals. We find that the axion crystals have a number of new properties that the usual photonic crystals do not possess, such as the helicity-dependent photonic band gaps and the nonrelativistic gapless dispersion relation at small momentum. We briefly discuss possible realizations of axion crystals in condensed matter systems as well as high-energy physics.

  4. [Growing old as a woman].

    Science.gov (United States)

    Boyer-Weinmann, Martine

    2014-01-01

    Growing old as a woman. Since Diderot, a classic writer, and his friend Sophie Volland with whom he corresponded, debated the difference between the "handsome old man" and "beautiful old age", or a hypothetical "beautiful old woman", the representations of growing old have changed, to the benefit of women. Has the considerable contribution of female writers to the debate played a role? In what ways does literature, through its figurations of the ages of life, provide a valuable perspective of the contemporary mutations of the view of old age?

  5. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2003-10-01

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2003 through September, 2003. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub x} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Group is the prime contractor. This is the eighth reporting period for the subject Cooperative Agreement. During previous reporting periods, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant), and a byproduct magnesium hydroxide slurry (both Gavin Plant and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO{sub x} control than at removing SO{sub 3} formed in the furnace. The SO{sub 3} removal results were presented in

  6. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID REMOVAL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2004-01-01

    The objective of this project has been to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The project was co-funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-99FT40718, along with EPRI, the American Electric Power Company (AEP), FirstEnergy Corporation, the Tennessee Valley Authority, and Carmeuse North America. Sulfuric acid controls are becoming of increased interest for coal-fired power generating units for a number of reasons. In particular, sulfuric acid can cause plant operation problems such as air heater plugging and fouling, back-end corrosion, and plume opacity. These issues will likely be exacerbated with the retrofit of selective catalytic reduction (SCR) for NOX control, as SCR catalysts are known to further oxidize a portion of the flue gas SO{sub 2} to SO{sub 3}. The project tested the effectiveness of furnace injection of four different magnesium-based or dolomitic alkaline sorbents on full-scale utility boilers. These reagents were tested during one- to two-week tests conducted on two FirstEnergy Bruce Mansfield Plant (BMP) units. One of the sorbents tested was a magnesium hydroxide slurry byproduct from a modified Thiosorbic{reg_sign} Lime wet flue gas desulfurization process. The other three sorbents are available commercially and include dolomite, pressure-hydrated dolomitic lime, and commercially available magnesium hydroxide. The dolomite reagent was injected as a dry powder through out-of-service burners. The other three reagents were injected as slurries through air-atomizing nozzles inserted through the front wall of the upper furnace. After completing the four one- to two-week tests, the most promising sorbents were selected for longer-term (approximately 25-day) full-scale tests on two different units. The longer-term tests were conducted to confirm sorbent effectiveness over extended operation on two

  7. Crystal-growth and spectroscopy of Er3+ ions in calcium gallogermanate

    NARCIS (Netherlands)

    Wells, J. P. R.; Gallagher, H. C.; Han, T. P. J.

    2000-01-01

    This paper reports on the Czochralski growth of large single crystals of Er3+ doped Ca3Ga2Ge4O14 (CGGO) in radio frequency heated induction furnaces operating at 18 kHz. Crystals were successfully grown at concentrations of 0.005, 0.05, 0.5 and 5 mol% of the ErF3 dopant, and were of exceptionally go

  8. Assess progress being made for the KTeV electromagnetic calorimeter crystal order in France

    Science.gov (United States)

    Childress, S. R.

    1993-08-01

    This report contains a record of our activities at the Quartz & Silice facility during this visit. Significant progress was achieved in illustrating the importance and practical application of particular measurements in characterizing crystal quality, and in understanding problems with crystal polishing techniques currently being used. Detailed discussions with Quartz & Silice personnel on these issues were held, as were discussions on current production and furnace growth cycle options which may significantly increase ingot production rates.

  9. DDF炉自动恒温控制系统设计与实现%Design and Implementation of Automatic Constant Temperature Control System for DDF Furnace

    Institute of Scientific and Technical Information of China (English)

    蔡红梅

    2015-01-01

    通过设计回转窑熟料烧成系统分解炉(DDF炉)自动恒温控制系统,提高系统的稳定性和可靠性.传统的DDF炉自动恒温控制系统的数据采集及温度控制单元采用有源晶振A/D时钟采样控制方法,导致基线漂移,恒温控制性能不好.提出一种基线漂移交流耦合控制的DDF炉自动恒温控制系统设计方法.在炉内温度离散采集的基础上,进行温度控制曲线拟合,设计基线漂移交流耦合控制的DDF炉自动恒温控制算法,实现对DFF炉温度控制的优化预测,进行硬件电路设计,实现对自动恒温控制系统设计和改进.仿真结果表明,该系统能有效避免恒温控制中的基线漂移,温度跟踪性能较好,具有较好的稳定输出,能有效应用在DDF炉恒温控制中.%The automatic constant temperature control system of the clinker burning system of rotary kiln (DDF) is designed, and the stability and reliability of the system are improved.. Traditional DDF furnace automatic constant temperature con-trol system of the data acquisition system and the temperature control unit using active crystal A/D sampling clock control method, resulting in the baseline drift and constant temperature control performance is not good. A design method of auto-matic constant temperature control system for DDF furnace is presented, which is controlled by the exchange and coupling of the baseline drift. In furnace based on discrete temperature acquisition, temperature control curve fitting and control de-sign baseline drift AC coupled DDF furnace automatic constant temperature control algorithm to achieve on DFF furnace temperature control optimization prediction, hardware circuit design and Realization of automatic constant temperature con-trol system design and improvement. The simulation results show that the system can effectively avoid the baseline drift in the constant temperature control, the temperature tracking performance is good, and has good stable output

  10. Ferromagnetism in co-doped zno particles prepared by vaporization-condensation in a solar image furnace

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, B. [Institut de Ciencia de Materials de Barcelona (ICMAB-CSIC), Campus Universitari de Bellaterra, Bellaterra 08193 (Spain)]. E-mail: ben.martinez@icmab.es; Sandiumenge, F. [Institut de Ciencia de Materials de Barcelona (ICMAB-CSIC), Campus Universitari de Bellaterra, Bellaterra 08193 (Spain); Balcells, Ll. [Institut de Ciencia de Materials de Barcelona (ICMAB-CSIC), Campus Universitari de Bellaterra, Bellaterra 08193 (Spain); Fontcuberta, J. [Institut de Ciencia de Materials de Barcelona (ICMAB-CSIC), Campus Universitari de Bellaterra, Bellaterra 08193 (Spain); Sibieude, F. [CNRS/Institut de science et genie des Materiaux et Procedes, BP5 Odeillo, 66125-cedex Font Romeu (France); Monty, C. [CNRS/Institut de science et genie des Materiaux et Procedes, BP5 Odeillo, 66125-cedex Font Romeu (France)

    2005-04-15

    We report on the structural and magnetic properties of Co-doped ZnO particles prepared by vaporization-condensation in the solar furnace in Odeillo. X-ray diffraction data show no traces of Co segregation or any other phase different from ZnO. High-resolution electron microscopy (HREM) and transmision electron microscopy (TEM) techniques have also been used to characterize particles. Irrespective of their composition, the shape and size of the obtained particles, as well as their magnetic properties, clearly depend on the preparation conditions. The samples prepared in vacuum exhibit hysteretic behavior with low coercivity (about 100Oe) at T=5K and saturation magnetization well below that expecte for Co{sup 2+} in a tetrahedral crystal field. On the other hand, samples prepared at high pressure (70-100Torr inside the balloon) are paramagnetic.

  11. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  12. Quality criteria for blast-furnace injection coals

    Energy Technology Data Exchange (ETDEWEB)

    Lherbier, L.W.Jr.; Serrano, E.J. [United States Steel Corp., Munhall, PA (United States). Research and Technology Center

    2008-07-01

    This paper reviewed the history of coal injection at United States Steel Corporation. Currently, pulverized coal (PC) is injected on 10 blast furnaces at the company's facilities at 5 different plants in the United States, Canada and Slovakia. Although low-volatile bituminous coal was used extensively at several sites in the past, all the furnaces now inject high-volatile bituminous coal. The choice of coal injection depends on cost, physical and chemical properties an intended application. Any type of coal can be used for low injection levels. As injection rates increase however, the choice of coal or coal blends depend on more complex characteristics such as combustibility, char reactivity and flow characteristics. Although low-volatile, higher rank bituminous coals usually provide higher coke replacement ratios, they can be more difficult to convey and burn. In contrast, high-volatile, lower rank coals are typically more reactive and easier to convey, but offer lower coke replacement ratios and could even contribute to furnace instability. This paper presented lessons learned with various types of injection coal. It also reviewed existing and emerging standards for choosing injection coals. The parameters that must be considered when choosing from a set of coals include moisture and hardness; carbon and hydrogen content; oxygen content; impurities; coal value; coal rank; conveying properties; reactivity; and coal type and injection rate. Coals with less ash, sulphur and alkali are usually preferred. For ironmaking, coals ranging in rank from anthracite to high-volatile bituminous coal are suitable for low to moderate injection rates. 14 refs., 7 figs.

  13. Industrial growth of yttria-stabilized cubic zirconia crystals by skull melting process

    Institute of Scientific and Technical Information of China (English)

    徐家跃; 雷秀云; 蒋新; 何庆波; 房永征; 张道标; 何雪梅

    2009-01-01

    We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400-1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...

  14. Intelligent predictive model of ventilating capacity of imperial smelt furnace

    Institute of Scientific and Technical Information of China (English)

    唐朝晖; 胡燕瑜; 桂卫华; 吴敏

    2003-01-01

    In order to know the ventilating capacity of imperial smelt furnace (ISF), and increase the output of plumbum, an intelligent modeling method based on gray theory and artificial neural networks(ANN) is proposed, in which the weight values in the integrated model can be adjusted automatically. An intelligent predictive model of the ventilating capacity of the ISF is established and analyzed by the method. The simulation results and industrial applications demonstrate that the predictive model is close to the real plant, the relative predictive error is 0.72%, which is 50% less than the single model, leading to a notable increase of the output of plumbum.

  15. Modeling and simulation of an anode carbon baking furnace

    Directory of Open Access Journals (Sweden)

    Ø. Gundersen

    1995-01-01

    Full Text Available The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation.

  16. Conductive Refractiories for Direct Current Electirc Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    TIANShouxin; WUJiansheng; 等

    2000-01-01

    The paper reported results of thermodynamical analysis and experiment on MgO-C,MgO-CaO AND MgO-CaO-Fe refractories.The results have shown that stability at superhigh temperatue increases in order of merit MgO-C contianing metal additives,MgO-C containing no metals ,MgO-CaO-C and MgO-CaO-Fe,On the basis of the experiment results and theory analysis,ramming mix and hot repairing mix were produced in patches,and were trial used in 5t ,60t and 100t DC furnaces and extraordinary good trial results were achieved.

  17. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  18. The Advancement in Intensified Smelting Technology of Baosteel Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LinChengcheng; ZhangLonglai

    2005-01-01

    Baosteel always aims at becoming one of the most profitable enterprises in the world, enjoying international competence,benchmarking with the world advanced level, pursuing innovation sustainable development. Recent years, Baosteel Iron-making Department has caught the opportunity of increasing steel demand; conquering disadvantages such as changeable up-stream market, fuel and raw material's fight supplies and lower quality, etc. In our department, Major technical problems have been overcome, blast furnace intensified smelting technology improved, the cost of molten iron under control, blast fttmace long-life span control technology made breakthrough, and Baosteel's ironmaking capacity improved further.

  19. Big solar furnace as pumping source for high power lasers

    Science.gov (United States)

    Payziyev, Sh.; Bakhramov, S.; Klichev, Sh.; Kasimov, A.; Riskiev, T.; Abdurakhmanov, A.; Fazilov, A.

    2008-02-01

    For effective conversion of the energy of the concentrated solar flux of 1 MW Big Solar Furnace of the Scientific and Production Association "Physics-Sun" (Tashkent) with focal spot size of about 40 cm into the coherent laser radiation, the several designs of the multi-element secondary concentrators for various active mediums with different thermal and optical characteristics were considered. For calculations of parameters of secondary concentrators the Ray tracing and Monte-Carlo methods were used and the numerical experiments were performed.

  20. New PSA high concentration solar furnace SF40

    Science.gov (United States)

    Rodriguez, Jose; Cañadas, Inmaculada; Zarza, Eduardo

    2016-05-01

    A new solar furnace has been designed and built at Plataforma Solar de Almería. In this work, its main components such as heliostat, concentrator, attenuator and test table, and the method used to align them are described. Other equipment like the auxiliary systems necessary for the solar operation, vacuum chamber and gas system are outlined too. Finally, the thermal characteristics of the focus were measured during a test campaign, where different planes along the optical axis were scanned with a radiometer, and the peak flux was obtained and is presented in the last section of this report.

  1. Investigation of Electric Arc Furnace Chemical Reactions and stirring effect

    OpenAIRE

    Deng, Lei

    2012-01-01

    Chemical energy plays a big role in the process of modern Electric Arc Furnace (EAF). The objective of this study is to compare the results of chemical reaction enthalpies calculated by four different methods. In general, the “PERRY-NIST-JANAF method” is used to calculate the chemical energies. However, this method heavily depend on heat capacities of the substances which have to be deduced from  “Perry’s Chemical Engineers’ Handbook” and “NIST-JANAF Thermochemical Tables”, even the calculati...

  2. Improving the Quality of Electric Energy to Electric Arc Furnace

    Directory of Open Access Journals (Sweden)

    Adrian-Ioan Toma

    2011-10-01

    Full Text Available This paper presents a study of power quality problems created by an electric arc furnace (EAF with eccentric bottom tap (EBT at power system. The analysis have been done to EAF of 100 t capacity used for steel melting. Experimental results show this EAF is substantial source of electric disturbances, such as voltage fluctuations, flicker, harmonics, and unbalance between phases. Improvement of the quality of electric energy at EAF imposes a careful technical and economical analysis. Of all possible solutions for improvement of the power quality for an EAF (passive filter, STATCOM or SVC, SVC is the ideal solution.

  3. Ultra low and negative expansion glass–ceramic materials produced from pyrophyllite and blast furnace slag

    Indian Academy of Sciences (India)

    S Mandal; S Chakrabarti; S Ghatak; S K Das

    2005-08-01

    Ultra low and negative expansion glass–ceramic materials have been obtained from pyrophyllite and blast furnace slag. The batch composition was modified with the addition of lithium carbonate, hydrated alumina, boric acid and nucleating agent (titania). The batch was melted at 1400°C followed by casting in the form of bars and annealed at 510°C for 4 h. The annealed specimens were subjected to heat treatment at predetermined temperatures selected from DTA study of the parent glass. Thermal expansion measurement and X-ray diffraction analysis revealed that the specimen nucleated at 545°C for 4 h and crystallized at 720°C for 2 h which resulted in negative coefficient of thermal expansion [(–) 9 to (–) 2 × 10$^{-7}/{}^\\circ $C] over the temperature range (30–600°C) due to the formation of -eucryptite while other heating schedule showed the formation of spodumene and lithium aluminium silicates. The samples showed excellent flexural strength value and varied in the range 120–200 MPa depending upon the phases present.

  4. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    Science.gov (United States)

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm.

  5. Blast furnace slag can effectively remediate coastal marine sediments affected by organic enrichment.

    Science.gov (United States)

    Asaoka, Satoshi; Yamamoto, Tamiji

    2010-04-01

    There is an urgent need to control nutrient release fluxes from organically-enriched sediments into overlying waters to alleviate the effects of eutrophication. This study aims to characterize blast furnace slag (BFS) and evaluate its remediation performance on organically-enriched sediments in terms of suppressing nutrient fluxes and reducing acid volatile sulfide. BFS was mainly composed of inorganic substances such as CaO, SiO(2), Al(2)O(3) and MgO in amorphous crystal phase. Container experiments showed that the phosphate concentration in the overlying water, its releasing flux from sediment and AVS of the sediment decreased by 17-23%, 39% and 16% compared to the control without BFS, respectively. The loss on ignition was significantly decreased by 3.6-11% compared to the control. Thus, the application of BFS to organically-enriched sediment has a suppressive role on organic matter, AVS concentration and phosphate releasing flux from sediments and therefore, is a good candidate as an effective environmental remediation agent.

  6. High-flux solar furnace processing of crystalline silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Tsuo, Y.S.; Pitts, J.R. [National Renewable Energy Laboratory, Golden, Colorado 80401 (United States); Menna, P. [National Renewable Energy Laboratory, Golden, Colorado 80401 (United States)]|[ENEA-Centro Ricerche Fotovoltaiche, Portici 80055 (Italy); Landry, M.D. [National Renewable Energy Laboratory, Golden, Colorado 80401 (United States); Gee, J.M. [National Renewable Energy Laboratory, Golden, Colorado 80401 (United States)]|[Sandia National Laboratories, Albuquerque, New Mexico 87185 (United States); Ciszek, T.F. [National Renewable Energy Laboratory, Golden, Colorado, 80401 (United States)

    1997-02-01

    We studied the processing of crystalline-silicon solar cells using a 10-kW, high-flux solar furnace (HFSF). Major findings of this study include: (1) hydrogenated amorphous silicon films deposited on glass substrates can be converted to microcrystalline silicon by solid-phase crystallization in 5 seconds or less in the HFSF; (2) the presence of concentrated sunlight enhances the diffusion of phosphorus into silicon from a spin-on dopant source; (3) the combination of a porous-silicon surface layer and photo-enhanced impurity diffusion is very effective in gettering impurities from a metallurgical-grade silicon wafer or thin-layer silicon deposited using liquid-phase epitaxy; (4) a 14.1{percent}-efficient crystalline-silicon solar cell with an area of 4.6cm{sup 2} was fabricated using the HFSF for simultaneous diffusion of front n{sup +}-p and back p-p{sup +} junctions; and (5) we have shown that the HFSF can be used to texture crystalline-silicon surfaces and to anneal metal contacts printed on a silicon solar cell. {copyright} {ital 1997 American Institute of Physics.}

  7. High-flux solar furnace processing of crystalline silicon solar cells

    Science.gov (United States)

    Tsuo, Y. S.; Pitts, J. R.; Menna, P.; Landry, M. D.; Gee, J. M.; Ciszek, T. F.

    1997-02-01

    We studied the processing of crystalline-silicon solar cells using a 10-kW, high-flux solar furnace (HFSF). Major findings of this study include: (1) hydrogenated amorphous silicon films deposited on glass substrates can be converted to microcrystalline silicon by solid-phase crystallization in 5 seconds or less in the HFSF; (2) the presence of concentrated sunlight enhances the diffusion of phosphorus into silicon from a spin-on dopant source; (3) the combination of a porous-silicon surface layer and photo-enhanced impurity diffusion is very effective in gettering impurities from a metallurgical-grade silicon wafer or thin-layer silicon deposited using liquid-phase epitaxy; (4) a 14.1%-efficient crystalline-silicon solar cell with an area of 4.6 cm2 was fabricated using the HFSF for simultaneous diffusion of front n+-p and back p-p+ junctions; and (5) we have shown that the HFSF can be used to texture crystalline-silicon surfaces and to anneal metal contacts printed on a silicon solar cell.

  8. Electron backscatter diffraction analysis of a CZT growth tip from a vertical gradient freeze furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sundaram, S. K.; Henager, C. H.; Edwards, D. J.; Schemer-Kohrn, A. L.; Bliss, M.; Riley, B. R.

    2011-08-15

    Electron backscatter diffraction (EBSD) was used to characterize the growth-tip region of a 4.2-cm diameter CdZnTe (CZT) boule grown using low-pressure Bridgman method in a vertical gradient freeze furnace. The boule was sectioned and polished and a section taken along the boule longitudinal centerline with an approximate surface area of 1-cm2 was used for optical and scanning electron microscopy. A collage was assembled using EBSD/SEM images to show morphological features, e.g., twin structure, grain structure, and overall crystal growth direction. Severely twinned regions originating from the tip and side walls were observed. The overall growth orientation was close to (1 1 0) and (1 1 2) directions. In some regions, the (0 0 1) poles of the CZT matrix aligned with the growth direction, while twins aligned such that (1 1 1) and (1 1 2) poles aligned with the growth direction. Finally, in some other areas, (1 1 2) or (0 1 1) poles of the CZT matrix aligned with the growth direction. New relationships between the CZT matrix and large Te polycrystalline particles were revealed: {1 1 2-}CZTΙΙ{1 1- 0 0}Te and {0 0 1}CZTII{0 1-1-1}Te.

  9. Electron crystallography of three dimensional protein crystals

    NARCIS (Netherlands)

    Georgieva, Dilyana

    2008-01-01

    This thesis describes an investigation of the potential of electron diffraction for studying three dimensional sub-micro-crystals of proteins and pharmaceuticals. A prerequisite for using electron diffraction for structural studies is the predictable availability of tiny crystals. A method for grow

  10. Heat stress in growing pigs

    NARCIS (Netherlands)

    Huynh Thi Thanh Thuy,

    2005-01-01

    Compared to other species of farm animals, pigs are more sensitive to high environmental temperatures, because they cannot sweat and do not pant so well. Furthermore, fast-growing lean pigs generate more heat than their congeners living in the wild. This, in combination with confined housing, makes

  11. Organization of growing random networks

    Energy Technology Data Exchange (ETDEWEB)

    Krapivsky, P. L.; Redner, S.

    2001-06-01

    The organizational development of growing random networks is investigated. These growing networks are built by adding nodes successively, and linking each to an earlier node of degree k with an attachment probability A{sub k}. When A{sub k} grows more slowly than linearly with k, the number of nodes with k links, N{sub k}(t), decays faster than a power law in k, while for A{sub k} growing faster than linearly in k, a single node emerges which connects to nearly all other nodes. When A{sub k} is asymptotically linear, N{sub k}(t){similar_to}tk{sup {minus}{nu}}, with {nu} dependent on details of the attachment probability, but in the range 2{lt}{nu}{lt}{infinity}. The combined age and degree distribution of nodes shows that old nodes typically have a large degree. There is also a significant correlation in the degrees of neighboring nodes, so that nodes of similar degree are more likely to be connected. The size distributions of the in and out components of the network with respect to a given node{emdash}namely, its {open_quotes}descendants{close_quotes} and {open_quotes}ancestors{close_quotes}{emdash}are also determined. The in component exhibits a robust s{sup {minus}2} power-law tail, where s is the component size. The out component has a typical size of order lnt, and it provides basic insights into the genealogy of the network.

  12. Exploring Classroom Hydroponics. Growing Ideas.

    Science.gov (United States)

    National Gardening Association, Burlington, VT.

    Growing Ideas, the National Gardening Association's series for elementary, middle, and junior high school educators, helps teachers engage students in using plants and gardens as contexts for developing a deeper, richer understanding of the world around them. This volume's focus is on hydroponics. It presents basic hydroponics information along…

  13. [Rapid growing liposarcoma in retroperitoneum

    DEFF Research Database (Denmark)

    Engel, L.E.; Mynster, T.

    2008-01-01

    A 36-year-old male was admitted with a giant abdominal tumour and dyspnoea from thoracic displacement. Symptoms were one year of haemorrhoids, but complaints of growing abdomen presented only for 10 weeks. Ultrasound could not differentiate tumour from the liver, but MR scan could. A 24.2 kg...

  14. Growing an Emerging Research University

    Science.gov (United States)

    Birx, Donald L.; Anderson-Fletcher, Elizabeth; Whitney, Elizabeth

    2013-01-01

    The emerging research college or university is one of the most formidable resources a region has to reinvent and grow its economy. This paper is the first of two that outlines a process of building research universities that enhance regional technology development and facilitate flexible networks of collaboration and resource sharing. Although the…

  15. Growing Wild and Being Managed

    DEFF Research Database (Denmark)

    Andreasen, Lars Birch

    2012-01-01

    This paper discusses the use of mobile communication and the spread of internet cafés, which are both growing rapidly in today’s Vietnam. Daily life in Vietnam is a complex mix of modern and traditional, public and private; the use of mobile phones, internet, and other communication possibilities...

  16. The growing VAO flavoprotein family

    NARCIS (Netherlands)

    Leferink, Nicole G. H.; Heuts, Dominic P. H. M.; Fraaije, Marco W.; van Berkel, Willem J. H.

    2008-01-01

    The VAO flavoprotein family is a rapidly growing family of oxidoreductases that favor the covalent binding of the FAD cofactor. In this review we report on the catalytic properties of some newly discovered VAO family members and their mode of flavin binding. Covalent binding of the flavin is a self-

  17. Growing Patterns: Seeing beyond Counting

    Science.gov (United States)

    Markworth, Kimberly A.

    2012-01-01

    Over the past two decades, mathematical patterns have been acknowledged as important early components of children's development of algebraic reasoning (NCTM 2000). In particular, growing patterns have attracted significant attention as a context that helps students develop an understanding of functional relationships (Lee and Freiman 2006; Moss et…

  18. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  19. RNA Crystallization

    Science.gov (United States)

    Golden, Barbara L.; Kundrot, Craig E.

    2003-01-01

    RNA molecules may be crystallized using variations of the methods developed for protein crystallography. As the technology has become available to syntheisize and purify RNA molecules in the quantities and with the quality that is required for crystallography, the field of RNA structure has exploded. The first consideration when crystallizing an RNA is the sequence, which may be varied in a rational way to enhance crystallizability or prevent formation of alternate structures. Once a sequence has been designed, the RNA may be synthesized chemically by solid-state synthesis, or it may be produced enzymatically using RNA polymerase and an appropriate DNA template. Purification of milligram quantities of RNA can be accomplished by HPLC or gel electrophoresis. As with proteins, crystallization of RNA is usually accomplished by vapor diffusion techniques. There are several considerations that are either unique to RNA crystallization or more important for RNA crystallization. Techniques for design, synthesis, purification, and crystallization of RNAs will be reviewed here.

  20. Growth of single crystals of BaFe12O19 by solid state crystal growth

    Science.gov (United States)

    Fisher, John G.; Sun, Hengyang; Kook, Young-Geun; Kim, Joon-Seong; Le, Phan Gia

    2016-10-01

    Single crystals of BaFe12O19 are grown for the first time by solid state crystal growth. Seed crystals of BaFe12O19 are buried in BaFe12O19+1 wt% BaCO3 powder, which are then pressed into pellets containing the seed crystals. During sintering, single crystals of BaFe12O19 up to ∼130 μm thick in the c-axis direction grow on the seed crystals by consuming grains from the surrounding polycrystalline matrix. Scanning electron microscopy-energy dispersive spectroscopy analysis shows that the single crystal and the surrounding polycrystalline matrix have the same chemical composition. Micro-Raman scattering shows the single crystal to have the BaFe12O19 structure. The optimum growth temperature is found to be 1200 °C. The single crystal growth behavior is explained using the mixed control theory of grain growth.

  1. Colloidal properties of biomacromolecular solutions: Towards urate oxidase crystal design

    Science.gov (United States)

    Bonneté, Françoise

    2013-02-01

    Crystallization of biological macromolecules is governed by weak interaction forces, attractive and repulsive. Knowledge of solution properties, via second virial coefficient measurements, makes it possible to select physico-chemical parameters that govern and control phase diagrams and thus to grow crystals for specific applications (bio-crystallography or pharmaceutical processes). We highlight here with urate oxidase a salting-in effect that increases its solubility and the depletion effect of amphiphilic polymer, at a polymer concentration above its cmc, in order to grow diffracting crystals of urate oxidase. These two effects were used to grow crystals for high pressure crystallography and in a purification process.

  2. Destruction of inorganic municipal solid waste incinerator fly ash in a DC arc plasma furnace.

    Science.gov (United States)

    Zhao, Peng; Ni, Guohua; Jiang, Yiman; Chen, Longwei; Chen, Mingzhou; Meng, Yuedong

    2010-09-15

    Due to the toxicity of dioxins, furans and heavy metals, there is a growing environmental concern on municipal solid waste incinerator (MSWI) fly ash in China. The purpose of this study is directed towards the volume-reduction of fly ash without any additive by thermal plasma and recycling of vitrified slag. This process uses extremely high-temperature in an oxygen-starved environment to completely decompose complex waste into very simple molecules. For developing the proper plasma processes to treat MSWI fly ash, a new crucible-type plasma furnace was built. The melting process metamorphosed fly ash to granulated slag that was less than 1/3 of the volume of the fly ash, and about 64% of the weight of the fly ash. The safety of the vitrified slag was tested. The properties of the slag were affected by the differences in the cooling methods. Water-cooled and composite-cooled slag showed more excellent resistance against the leaching of heavy metals and can be utilized as building material without toxicity problems.

  3. Computational crystallization.

    Science.gov (United States)

    Altan, Irem; Charbonneau, Patrick; Snell, Edward H

    2016-07-15

    Crystallization is a key step in macromolecular structure determination by crystallography. While a robust theoretical treatment of the process is available, due to the complexity of the system, the experimental process is still largely one of trial and error. In this article, efforts in the field are discussed together with a theoretical underpinning using a solubility phase diagram. Prior knowledge has been used to develop tools that computationally predict the crystallization outcome and define mutational approaches that enhance the likelihood of crystallization. For the most part these tools are based on binary outcomes (crystal or no crystal), and the full information contained in an assembly of crystallization screening experiments is lost. The potential of this additional information is illustrated by examples where new biological knowledge can be obtained and where a target can be sub-categorized to predict which class of reagents provides the crystallization driving force. Computational analysis of crystallization requires complete and correctly formatted data. While massive crystallization screening efforts are under way, the data available from many of these studies are sparse. The potential for this data and the steps needed to realize this potential are discussed.

  4. Controlled crystallization of hydroxyapatite under hexadecylamine self-assembled monolayer

    Institute of Scientific and Technical Information of China (English)

    黄苏萍; 周科朝; 刘咏; 黄伯云

    2003-01-01

    The role of self-assembled monolayer in inducing the crystal growth was investigated by X-ray diffractions (XRD), and scanning electron microscopy (SEM). Results show that crystallization in the absence of monolayer results in a mixture of poorly crystallized calcium phosphates, including hydroxyapatite (HAP) and octacalcium phosphate (OCP), while the presence of self-assembled monolayer gives rise to oriented and well crystallized HAP crystals. Moreover, the HAP crystal grows very quickly under the self-assembled monolayer, whereas very little calcium phosphate crystals grow without the monolayer. It is rationalized that the hexadecylamine monolayer with high polarity and charged density leads to increase supersaturation and lower the interfacial energy, which attributes to the HAP crystals nucleation. On the other hand, the positive headgroups construct the ordered "recognized site" with distinct size and topology, which results in the oriented HAP crystals deposit.

  5. Characterization study of electric arc furnace dust phases

    Directory of Open Access Journals (Sweden)

    Janaína Gonçalves Maria da Silva Machado

    2006-03-01

    Full Text Available Electric arc furnace dust (EAFD is a solid waste generated in the collection of particulate material during steelmaking process in electric arc furnace. The aim of this work is to carry out a chemical and structural characterization of two EAFD samples with different Zn contents. Optical emission spectroscopy via inductively coupled plasma (ICP, X ray diffractometry (XRD and Mössbauer spectroscopy analysis were carried out in such EAFD samples. From XRD measurements, the samples exhibits the following phases: ZnFe2O4, Fe3O4, MgFe2O4, FeCr2O4, Ca0.15Fe2.85O4, MgO, Mn3O4, SiO2 and ZnO. The phases detected by Mössbauer spectroscopy were: ZnFe2O4, Fe3O4, Ca0.15Fe2.85O4 and FeCr2O4. Magnesium ferrite (MgFe2O4, observed in the XRD patterns as overlapped peaks, was not identified in the Mössbauer spectroscopy analysis.

  6. Removal of chloride from electric arc furnace dust.

    Science.gov (United States)

    Chen, Wei-Sheng; Shen, Yun-Hwei; Tsai, Min-Shing; Chang, Fang-Chih

    2011-06-15

    Electric arc furnace (EAF) dust with high chloride content increases the threat of dioxin emissions and the high chloride content reduces the value of recycled zinc oxide produced by EAF dust recycling plants. This study conducts a number of laboratory experiments to determine the technical feasibility of a new dechlorination method. These methods consist of a series of roasting processes and water washing processes. In the roasting process, EAF dust was heated in a tube furnace to evaluate the parameters of atmospheric conditions, roasting temperature, and roasting time. Results indicate that sulfation roasting is more efficient in reducing chloride content than other roasting processes. The water washing process can totally remove water-soluble chloride at a solid to liquid ratio of 1:10. However, the remaining water-insoluble substance is difficult to dechlorinate. For example, lead chloride forms a hydroxyl-halide (PbOHCl) and lead chloride carbonate (Pb(2)CO(3)Cl(2)) agglutinative matrix that is hard to wash away.

  7. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    Science.gov (United States)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  8. Preparation of Ceramic-Bonded Carbon Block for Blast Furnace

    Science.gov (United States)

    Li, Yiwei; Li, Yawei; Sang, Shaobai; Chen, Xilai; Zhao, Lei; Li, Yuanbing; Li, Shujing

    2014-01-01

    Traditional carbon blocks for blast furnaces are mainly produced with electrically calcined anthracite owing to its good hot metal corrosion resistance. However, this kind of material shows low thermal conductivity and does not meet the demands for cooling of the hearth and the bottom of blast furnaces. In this article, a new kind of a high-performance carbon block has been prepared via ceramic-bonded carbon (CBC) technology in a coke bed at 1673 K (1400 °C) using artificial graphite aggregate, alumina, metallic aluminum, and silicon powders as starting materials. The results showed that artificial graphite aggregates were strongly bonded by the three-dimensional network of ceramic phases in carbon blocks. In this case, the good resistance of the CBC blocks against erosion/corrosion by the hot metal is provided by the ceramic matrix and the high thermal conductivity by the graphite aggregates. The microstructure of this carbon block resembles that of CBC composites with a mean pore size of less than 0.1 μm, and up to 90 pct of the porosity shows a pore size <1 μm. Its thermal conductivity is higher than 30 W · m-1 · K-1 [293 K (20 °C)]. Meanwhile, its hot metal corrosion resistance is better than that of traditional carbon blocks.

  9. Self-calibrated active pyrometer for furnace temperature measurements

    Science.gov (United States)

    Woskov, Paul P.; Cohn, Daniel R.; Titus, Charles H.; Surma, Jeffrey E.

    1998-01-01

    Pyrometer with a probe beam superimposed on its field-of-view for furnace temperature measurements. The pyrometer includes a heterodyne millimeter/sub-millimeter-wave or microwave receiver including a millimeter/sub-millimeter-wave or microwave source for probing. The receiver is adapted to receive radiation from a surface whose temperature is to be measured. The radiation includes a surface emission portion and a surface reflection portion which includes the probe beam energy reflected from the surface. The surface emission portion is related to the surface temperature and the surface reflection portion is related to the emissivity of the surface. The simultaneous measurement of surface emissivity serves as a real time calibration of the temperature measurement. In an alternative embodiment, a translatable base plate and a visible laser beam allow slow mapping out of interference patterns and obtaining peak values therefor. The invention also includes a waveguide having a replaceable end portion, an insulating refractory sleeve and/or a source of inert gas flow. The pyrometer may be used in conjunction with a waveguide to form a system for temperature measurements in a furnace. The system may employ a chopper or alternatively, be constructed without a chopper. The system may also include an auxiliary reflector for surface emissivity measurements.

  10. Ferromanganese Furnace Modelling Using Object-Oriented Principles

    Energy Technology Data Exchange (ETDEWEB)

    Wasboe, S.O.

    1996-12-31

    This doctoral thesis defines an object-oriented framework for aiding unit process modelling and applies it to model high-carbon ferromanganese furnaces. A framework is proposed for aiding modelling of the internal topology and the phenomena taking place inside unit processes. Complex unit processes may consist of a number of zones where different phenomena take place. A topology is therefore defined for the unit process itself, which shows the relations between the zones. Inside each zone there is a set of chemical species and phenomena, such as reactions, phase transitions, heat transfer etc. A formalized graphical methodology is developed as a tool for modelling these zones and their interaction. The symbols defined in the graphical framework are associated with objects and classes. The rules for linking the objects are described using OMT (Object Modeling Technique) diagrams and formal language formulations. The basic classes that are defined are implemented using the C++ programming language. The ferromanganese process is a complex unit process. A general description of the process equipment is given, and a detailed discussion of the process itself and a system theoretical overview of it. The object-oriented framework is then used to develop a dynamic model based on mass and energy balances. The model is validated by measurements from an industrial furnace. 101 refs., 119 figs., 20 tabs.

  11. Optimization for blast furnace slag dry cooling granulation device

    Science.gov (United States)

    Dazhan, Sheng; Yali, Wang; Ruiyun, Wang; Suping, Cui; Xiaoyu, Ma

    2017-03-01

    Since the large accumulation amount of blast furnace slag (BFS) with recycling value, it has become a hot topic for recovery utilization. Compared with the existing various BFS granulation process, the dry granulation process can promote the use of blast furnace granulated slag as cement substitute and concrete admixtures. Our research group developed a novel dry cooling granulation experiment device to treat BFS. However, there are still some problems to be solved. The purpose of this research is to improve the cooling and granulation efficiency of the existing dry type cooling equipment. This topic uses the FLUENT simulation software to study the impact of the number of air inlet on the cooling effect of the device. The simulation result is that the device possessing eight air inlets can increase the number of hot and cold gas exchanged, resulting in a better cooling effect. According to the power consumption, LCA analysis was carried out on the cooling granulation process. The results show that the device equipped eight air inlets not only improved the original equipment cooling granulation effect, but also increased resource utilization ratio, realized energy-saving and emission reduction.

  12. Experimental Research and Mathematical Modelling for Coal Reburning in Furnace

    Institute of Scientific and Technical Information of China (English)

    XIANG Jun; SU Sheng; SUN Lu-shi; SUN Xue-xin; ZHANG Zhong-xiao; ZHU Ji-mu

    2006-01-01

    Reburning technology is one of the most cost-effective NOx reduction strategies for coal combustion systems. In this paper, a nitric oxide submodel incorporated into a comprehensive coal combustion model was developed for predicting NOx reduction in a 93 kW laboratory-scale coal combustion furnace by reburning. This NO submodel, including reburning mechanism, requires the solution of only two transport equations to model the behavior of NO reduction in the reburning process. A number of experiments have been performed in the same furnace, and the experimental data obtained from the optimized reburn configuration was used to validate the model. Measurements and predictions both show above 50% reduction of NO emissions for the optimized reburning process. Profile comparisons show that the predicted temperature and oxygen concentration match well with the measurements, and the general trend of predicted NO concentration is very similar to that measured. The results of this study show that the present nitric oxide submodel depicts quite well the observed behaviour of NO annihilation in the reburning process. It is expected that this usable and computationally economic model represents a useful tool to simulate the gaseous fuel reburning process for the researchers concerned with practical combustors.

  13. Experimental and theoretical strain distributions for stationary and growing cracks

    Science.gov (United States)

    Gerberich, W. W.; Davidson, D. L.; Kaczorowski, M.

    E XPERIMENTAL strain distributions are determined very near the crack tip in Fe-3wt.%Si single crystals. Both in situ stereoimaging and electron channeling techniques give reasonably reproducible distributions. By growing fatigue cracks on a {100} cleavage plane, the singularity strengths have been determined for both growing and stationary cracks under relatively plane stress and plane strain conditions. This has allowed a comparison to existing theoretical models. It is shown that the HRR singularity (Hutchinson, Rice and Rosengren, 1968) for stationary cracks is very good to within I μm of the crack tip and a hardening model for the growing crack (gao and hwang, Advances in Fracture Research, edited by D. Francois. 5th Int. Conf. on Fracture, Cannes, France, 2, 669, 1981) is surprisingly good. Other issues such as fracture criteria are discussed since strains greater than unity were measured at the crack tip in this relatively brittle material.

  14. Preparation, properties and application of sapphire single-crystal fibers grown by the EFG method

    Directory of Open Access Journals (Sweden)

    Kubát J.

    2013-05-01

    Full Text Available Sapphire – the single crystal of aluminum oxide (Al2O3 – is one of the most important artificially produced materials. The sapphire fibres studied were grown in Crytur using the “edge-defined film-fed growth” (EFG technique. Their unique physical and chemical properties can be employed in various applications. Due to their high refractive index and a broad transmission band spanning the ultraviolet, visible and infrared bands, sapphire fibres are perfect waveguides in harsh environments. The current major applications are Er:YAG laser beam delivery and pyrometric and spectrometric measurements in furnaces, combustion engines, etc. In this paper we summarize an adjustment of the EFG method to grow thin filaments by giving possible molybdenum die designs. We investigated the fibres using an optical microscope and measured their transmission of an Er:YAG laser beam (2.94 μm. The attenuation of the tested samples is approximately 0.1 dB/cm.

  15. 16 CFR Appendix G4 to Part 305 - Mobile Home Furnaces

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Mobile Home Furnaces G4 Appendix G4 to Part 305 Commercial Practices FEDERAL TRADE COMMISSION REGULATIONS UNDER SPECIFIC ACTS OF CONGRESS RULE... Appendix G4 to Part 305—Mobile Home Furnaces Manufacturer's rated heating capacities (Btu's/hr.) Range of...

  16. A Furnace for Diffraction Studies using Synchrotron X-Ray Radiation

    DEFF Research Database (Denmark)

    Buras, B.; Lebech, Bente; Kofoed, W.

    1984-01-01

    A furnace for diffraction studies using synchrotron X-ray radiation is described. The furnace can be operated between ambient temperature and 1 800 °C with a temperature stability better than 5 °C for temperatures above 300 °C. Kapton windows allow almost 360° access for the X-ray beam in the hor...

  17. Sintered AZS Bricks for Glass Melting Furnace JC/T 925-2003

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Chai Junlan

    2009-01-01

    @@ 1 Scope This standard specifies the brand,technical requirements,test methods,inspection rules,marking,packing,transportation,storage,and quality certificate of sintered AZS bricks for glass melting furnace.This standard is applicable to sintered AZS bricks for glass melting furnace.

  18. Tuyere development as an effective measure for high PC rate operation of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tagawa, T.; Kasai, A.; Nozawa, K.; Shibata, K. [Kobe Steel Ltd., Kakogawa Works, Hyogo (Japan). Ironmaking Dept.

    2008-07-01

    Kobe Steel has developed technologies to reduce coke consumption in its blast furnaces by injecting coal at a high rate. This paper described a newly developed tuyere and its contribution to improving permeability under high pulverized coal (PC) rate conditions at the blast furnaces at Kakogawa Works. Reducing the coke rate while increasing the coal injection rate results in higher ore/coke at the center region of the furnace, resulting in excessive peripheral gas and inducing gas channeling. Central coke charging (CCC) helps attain a stable gas flow inside the furnace by forming a vertical gas passage in the coke column. It enables furnace operators to directly control or enhance the central gas flow and improves gas and liquid permeability in the furnace bottom. In a conventional tuyere, the PC is introduced in or before the converged blast flow inside the tuyere where coal fines begin to decompose and interact with hot blasts. This newly developed convergent and divergent (CD) type tuyere was instrumental in safely reducing the pressure drop and its variation to a tolerable level even under ultra-high PCR conditions over 250 kg/thm. This paper described the effects of tuyere structure on raceway shapes using 3 types of tuyeres in a coke packed test furnace. It was concluded that the CD tuyere reduces pressure drop at the tuyere. An increase in PC rate offers benefits in terms of furnace stability. The CD tuyere also reduces coke deterioration in the raceway. 7 refs., 8 figs.

  19. Numerical Simulation of Innovative Operation of Blast Furnace Based on Multi-Fluid Model

    Institute of Scientific and Technical Information of China (English)

    CHU Man-sheng; YANG Xue-feng; SHEN Feng-man; YAGI Jun-ichiro; NOGAMI Hiroshi

    2006-01-01

    A multi-fluid blast furnace model was simply introduced and was used to simulate several innovative iron-making operations. The simulation results show that injecting hydrogen bearing materials, especially injecting natural gas and plastics, the hydrogen reduction is enhanced, and the furnace performance is improved simultaneously. Total heat input shows obvious decrease due to the decrease of heat consumption in direct reduction, solution loss and silicon transfer reactions. If carbon composite agglomerates are charged into the furnace, the temperature of thermal reserve zone will obviously decrease, and the reduction of iron-bearing burden materials will be retarded. However, the efficiency of blast furnace is improved just due to the decrease in heat requirements for solution loss, sinter reduction, and silicon transfer reactions, and less heat loss through top gas and furnace wall. Finally, the model is used to investigate the performance of blast furnace under the condition of top gas recycling together with plastics injection, cold oxygen blasting and carbon composite agglomerate charging. The lower furnace temperature, extremely accelerated reduction rate, drastically decreased CO2 emission and remarkably enhanced heat efficiency were obtained by using the innovative operations, and the blast furnace operation with superhigh efficiency can be realized.

  20. Operation Indicators of the Rotating-Hearth Furnace in Restrictive Manufacturing Conditions

    Directory of Open Access Journals (Sweden)

    Črnko, J.

    2007-01-01

    Full Text Available The heating operation of the rotating-hearth furnace involving semi-finished steel products was analysed, and specific heat consumption was determined as a function of furnace productivity. The aim was to find out how a change in productivity, which is not accompanied by a modification of the thermal regime, can affect the heating quality and surface oxidation of products.