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Sample records for crystal growing furnace

  1. Radiation thermometry for semiconductor crystal growing furnaces

    International Nuclear Information System (INIS)

    Helgeland, W.

    1985-01-01

    Single crystals of silicon produced by the Czochralski process are used widely in the production of integrated circuits and other electronic devices. Recent advances in automation of industrial equipment for this process have led to the application of a dual wave band radiation thermometer. The instrument system automatically performs certain critical temperature measurements. In nonautomated equipment, these measurements require the judgement of a trained human operator. The difficulties of measuring and controlling the temperature at the critical location are discussed, especially with regard to detecting the meltdown end point and to initially establishing the correct temperature for seeding. A description is given of the customized temperature measurement system, which is based upon an existing ratio radiation thermometer. Thermometer output characteristics are described

  2. Growing Crystals on the Ceiling.

    Science.gov (United States)

    Christman, Robert A.

    1980-01-01

    Described is a method of studying growing crystals in a classroom utilizing a carrousel projector standing vertically. A saturated salt solution is placed on a slide on the lens of the projector and the heat from the projector causes the water to evaporate and salt to crystalize. (Author/DS)

  3. A numerical model including PID control of a multizone crystal growth furnace

    Science.gov (United States)

    Panzarella, Charles H.; Kassemi, Mohammad

    1992-01-01

    This paper presents a 2D axisymmetric combined conduction and radiation model of a multizone crystal growth furnace. The model is based on a programmable multizone furnace (PMZF) designed and built at NASA Lewis Research Center for growing high quality semiconductor crystals. A novel feature of this model is a control algorithm which automatically adjusts the power in any number of independently controlled heaters to establish the desired crystal temperatures in the furnace model. The control algorithm eliminates the need for numerous trial and error runs previously required to obtain the same results. The finite element code, FIDAP, used to develop the furnace model, was modified to directly incorporate the control algorithm. This algorithm, which presently uses PID control, and the associated heat transfer model are briefly discussed. Together, they have been used to predict the heater power distributions for a variety of furnace configurations and desired temperature profiles. Examples are included to demonstrate the effectiveness of the PID controlled model in establishing isothermal, Bridgman, and other complicated temperature profies in the sample. Finally, an example is given to show how the algorithm can be used to change the desired profile with time according to a prescribed temperature-time evolution.

  4. Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Osintsev, V V; Khidiyatov, A M

    1981-01-01

    The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

  5. High-purity germanium crystal growing

    International Nuclear Information System (INIS)

    Hansen, W.L.; Haller, E.E.

    1982-10-01

    The germanium crystals used for the fabrication of nuclear radiation detectors are required to have a purity and crystalline perfection which is unsurpassed by any other solid material. These crystals should not have a net electrically active impurity concentration greater than 10 10 cm - 3 and be essentially free of charge trapping defects. Such perfect crystals of germanium can be grown only because of the highly favorable chemical and physical properties of this element. However, ten years of laboratory scale and commercial experience has still not made the production of such crystals routine. The origin and control of many impurities and electrically active defect complexes is now fairly well understood but regular production is often interrupted for long periods due to the difficulty of achieving the required high purity or to charge trapping in detectors made from crystals seemingly grown under the required conditions. The compromises involved in the selection of zone refining and crystal grower parts and ambients is discussed and the difficulty in controlling the purity of key elements in the process is emphasized. The consequences of growing in a hydrogen ambient are discussed in detail and it is shown how complexes of neutral defects produce electrically active centers

  6. Temperature fields in a growing solar silicon crystal

    Directory of Open Access Journals (Sweden)

    Kondrik A. I.

    2012-06-01

    Full Text Available The optimal thermal terms for growing by Czochralski method Si single-crystals, suitable for making photoelectric energy converters, has been defined by the computer simulation method. Dependences of temperature fields character and crystallization front form on the diameter of the crystal, stage and speed of growing, and also on correlation between diameter and height of the crystal has been studied.

  7. Crystallization characteristics of iron-rich glass ceramics prepared from nickel slag and blast furnace slag

    Science.gov (United States)

    Wang, Zhong-Jie; Ni, Wen; Li, Ke-Qing; Huang, Xiao-Yan; Zhu, Li-Ping

    2011-08-01

    The crystallization process of iron-rich glass-ceramics prepared from the mixture of nickel slag (NS) and blast furnace slag (BFS) with a small amount of quartz sand was investigated. A modified melting method which was more energy-saving than the traditional methods was used to control the crystallization process. The results show that the iron-rich system has much lower melting temperature, glass transition temperature ( T g), and glass crystallization temperature ( T c), which can result in a further energy-saving process. The results also show that the system has a quick but controllable crystallization process with its peak crystallization temperature at 918°C. The crystallization of augite crystals begins from the edge of the sample and invades into the whole sample. The crystallization process can be completed in a few minutes. A distinct boundary between the crystallized part and the non-crystallized part exists during the process. In the non-crystallized part showing a black colour, some sphere-shaped augite crystals already exist in the glass matrix before samples are heated to T c. In the crystallized part showing a khaki colour, a compact structure is formed by augite crystals.

  8. Validation of mathematical model for CZ process using small-scale laboratory crystal growth furnace

    Science.gov (United States)

    Bergfelds, Kristaps; Sabanskis, Andrejs; Virbulis, Janis

    2018-05-01

    The present material is focused on the modelling of small-scale laboratory NaCl-RbCl crystal growth furnace. First steps towards fully transient simulations are taken in the form of stationary simulations that deal with the optimization of material properties to match the model to experimental conditions. For this purpose, simulation software primarily used for the modelling of industrial-scale silicon crystal growth process was successfully applied. Finally, transient simulations of the crystal growth are presented, giving a sufficient agreement to experimental results.

  9. Czochralski method of growing single crystals. State-of-art

    International Nuclear Information System (INIS)

    Bukowski, A.; Zabierowski, P.

    1999-01-01

    Modern Czochralski method of single crystal growing has been described. The example of Czochralski process is given. The advantages that caused the rapid progress of the method have been presented. The method limitations that motivated the further research and new solutions are also presented. As the example two different ways of the technique development has been described: silicon single crystals growth in the magnetic field; continuous liquid feed of silicon crystals growth. (author)

  10. A new multi-purpose furnace for the preparation of compounds, alloys and single crystals

    International Nuclear Information System (INIS)

    Spirlet, J.-C.; Wellum, R.

    2004-01-01

    A new modular multi-purpose furnace has been designed and the prototype constructed. This furnace was a development utilizing more than two decades of experience at the JRC establishment, Karlsruhe, to bring together the possibility of several techniques that normally require separate, expensive facilities. With this new modular device, different functions are provided by exchanging the head of the furnace while leaving the base as a permanent fixture. The processes can be carried out in high vacuum (10 -6 Pa) or in the presence of high-purity gases, e.g., argon. The modules developed allow the following processes to be carried out: Arc melting, levitation melting, resistance and radio-frequency heating in a crucible, single-crystal growth by various techniques, and electron-beam heating. The rationale behind the development was to produce a device capable of many functions but at an acceptable cost so as to make the various techniques available to a wide range of research and development institutes. A full description of the apparatus is given, outlining the range of the methods which can be applied to the production of high-purity advanced materials for research purposes

  11. Growth of NH4Cl Single Crystal from Vapor Phase in Vertical Furnace

    Science.gov (United States)

    Nigara, Yutaka; Yoshizawa, Masahito; Fujimura, Tadao

    1983-02-01

    A pure and internally stress-free single crystal of NH4Cl was grown successfully from the vapor phase. The crystal measured 1.6 cmφ× 2 cm and had the disordered CsCl structure, which was stable below 184°C. The crystal was grown in an ampoule in a vertical furnace, in which the vapor was efficiently transported both by diffusion and convection. In line with the growth mechanism of a single crystal, the temperature fluctuation (°C/min) on the growth interface was kept smaller than the product of the temperature gradient (°C/cm) and the growth rate (cm/min). The specific heat of the crystal was measured around -31°C (242 K) during cooling and heating cycles by AC calorimetry. The thermal hysteresis (0.4 K) obtained here was smaller than that (0.89 K) of an NH4Cl crystal grown from its aqueous solution with urea added as a habit modifier.

  12. Mutual Influence of Special Components in Baotou Steel Blast Furnace Slag on the Crystallization Behavior of Glass

    OpenAIRE

    Wang, Yici; Jiang, Qi; Luo, Guoping; Yu, Wenwu; Ban, Yan

    2012-01-01

    In the process of glass-ceramics prepared with Baotou steel blast furnace slag, quartz sand, and other raw materials by melting method, the mutual influence of the special components such as CaF2, REXOY, TiO2, K2O, and Na2O in the blast furnace slag on the crystallization behavior of parent glass was investigated using differential thermal analysis (DTA) and X-ray diffraction (XRD). The results show that the special components in slag can reduce the crystallization temperature and promote cry...

  13. Controllable Growth of Monolayer MoS2 and MoSe2 Crystals Using Three-temperature-zone Furnace

    Science.gov (United States)

    Zheng, Binjie; Chen, Yuanfu

    2017-12-01

    Monolayer molybdenum disulfide (MoS2) and molybdenum diselenide (MoSe2) have attracted a great attention for their exceptional electronic and optoelectronic properties among the two dimensional family. However, controllable synthesis of monolayer crystals with high quality needs to be improved urgently. Here we demonstrate a chemical vapor deposition (CVD) growth of monolayer MoS2 and MoSe2 crystals using three-temperature-zone furnace. Systematical study of the effects of growth pressure, temperature and time on the thickness, morphology and grain size of crystals shows the good controllability. The photoluminescence (PL) characterizations indicate that the as-grown monolayer MoS2 and MoSe2 crystals possess excellent optical qualities with very small full-width-half-maximum (FWHM) of 96 me V and 57 me V, respectively. It is comparable to that of exfoliated monolayers and reveals their high crystal quality. It is promising that our strategy should be applicable for the growth of other transition metal dichalcogenides (TMDs) monolayer crystals.

  14. Study of the possibility of growing germanium single crystals under low temperature gradients

    Science.gov (United States)

    Moskovskih, V. A.; Kasimkin, P. V.; Shlegel, V. N.; Vasiliev, Y. V.; Gridchin, V. A.; Podkopaev, O. I.; Zhdankov, V. N.

    2014-03-01

    The possibility of growing germanium single crystals under low temperature gradients in order to produce a dislocation-free material has been studied. Germanium crystals with a dislocation density of about 100-200 cm-2 have been grown in a system with a weight control of crystal growth at maximum axial gradients of about 1.5 K/cm.

  15. Development of a new micro-furnace for "in situ" high-temperature single crystal X-ray diffraction measurements

    Science.gov (United States)

    Alvaro, Matteo; Angel, Ross J.; Marciano, Claudio; Zaffiro, Gabriele; Scandolo, Lorenzo; Mazzucchelli, Mattia L.; Milani, Sula; Rustioni, Greta; Domeneghetti, Chiara M.; Nestola, Fabrizio

    2015-04-01

    Several experimental methods to reliably determine elastic properties of minerals at non-ambient conditions have been developed. In particular, different techniques for generating high-pressure and high-temperature have been successfully adopted for single-crystal and powder X-ray diffraction measurements. High temperature devices for "in-situ" measurements should provide the most controlled isothermal environment as possible across the entire sample. It is intuitive that in general, thermal gradients across the sample increase as the temperature increases. Even if the small isothermal volume required for single-crystal X-ray diffraction experiments makes such phenomena almost negligible, the design of a furnace should also aim to reduce thermal gradients by including a large thermal mass that encloses the sample. However this solution often leads to complex design that results in a restricted access to reciprocal space or attenuation of the incident or diffracted intensity (with consequent reduction of the accuracy and/or precision in lattice parameter determination). Here we present a newly-developed H-shaped Pt-Pt/Rh resistance microfurnace for in-situ high-temperature single-crystal X-ray diffraction measurements. The compact design of the furnace together with the long collimator-sample-detector distance allows us to perform measurements up to 2θ = 70° with no further restrictions on any other angular movement. The microfurnace is equipped with a water cooling system that allows a constant thermal gradient to be maintained that in turn guarantees thermal stability with oscillations smaller than 5°C in the whole range of operating T of room-T to 1200°C. The furnace has been built for use with a conventional 4-circle Eulerian geometry equipped with point detector and automated with the SINGLE software (Angel and Finger 2011) that allows the effects of crystal offsets and diffractometer aberrations to be eliminated from the refined peak positions by the 8

  16. Oriented growing and anisotropy of emission properties of lanthanum hexaboride single crystals

    International Nuclear Information System (INIS)

    Lazorenko, V.I.; Lotsko, D.V.; Platonov, V.F.; Kovalev, A.V.; Galasun, A.P.; Matvienko, A.A.; Klinkov, A.E.

    1987-01-01

    Single crystals of lanthanum hexaboride with preset crystallographic orientation are grown by the method of crucible-free zone melting. It is shown that oriented growing of single crystals of the given compound is possible only when using seed crystals of the required orientation because no predominant orientation of the LaB 6 growth is found in case of spontaneous crystallization. Orientation of spontaneously growing LaB 6 crystals does not depend on their growth rate, degree of the melt diffusion annealing, purity of the inital powder. Anisotropy of the electronic work function for single crystal lanthanum hexaboride is confirmed. Its value grows as (100)<(110)<(111). Conditions of the preliminary thermovacuum purification of the surface are shown to affect the measured work function

  17. Adsorption mechanisms of the nonequilibrium incorporation of admixtures in a growing crystal

    Science.gov (United States)

    Franke, V. D.; Punin, Yu. O.; Smetannikova, O. G.; Kenunen, D. S.

    2007-12-01

    The nonequilibrium partition of components between a crystal and solution is mainly controlled by impurity adsorption on the surface of the growing crystal. The specificity of adsorption on the faces of various simple forms leads to the sectorial zoning of crystals. This effect was studied experimentally for several crystallizing systems with different impurities, including isomorphous, 2d-isomorphous, and nonisomorphous, readily adsorbed impurities. In all systems, the sectorial selectivity of impurity incorporation into host crystals has been detected with partition coefficients many times higher than in the case of equilibrium partition. Specific capture of impurities by certain faces is accompanied by inhibition of their growth and modification of habit. The decrease in nonequilibrium partition coefficients with degree of oversaturation provides entrapment of impurities in the growing crystals. Thereby, the adsorption mechanism works in much the same mode for impurities of quite different nature. The behavior of partition coefficient differs drastically from impurity capturing by diffusion mechanism.

  18. Single crystal growth of pure and Nd-doped Y2O3 by flotating zone method with Xe arc lamp imaging furnace

    International Nuclear Information System (INIS)

    Tsuiki, H.; Kitazawa, K.; Fueki, K.; Masumoto, T.; Shiroki, K.

    1980-01-01

    Single crystals of undoped and Nd-doped yttrium oxide were grown by the floating zone method with a Xe arc lamp imaging furnace. The crystals were grown in the and directions. Transparent and subgrain-free single crystals were obtained at a growth rate of 30-60 mm/h for the undoped yttrium oxide. Facets of the cubic [100] and [211] were observed though the high temperature phase of the crystal is hexagonal. Dislocation densities of undoped yttrium oxide are given. (orig./WE)

  19. Crystal Growth of New Radiation Detector Materials in Microgravity, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — RMD proposes to conduct a series of crystal growth experiments on the International Space Station in the SUBSA furnace inside the MSG glovebox to grow crystals of...

  20. Effect of Fe2O3 on the crystallization behavior of glass-ceramics produced from naturally cooled yellow phosphorus furnace slag

    Science.gov (United States)

    Liu, Hong-pan; Huang, Xiao-feng; Ma, Li-ping; Chen, Dan-li; Shang, Zhi-biao; Jiang, Ming

    2017-03-01

    CaO-Al2O3-SiO2 (CAS) glass-ceramics were prepared via a melting method using naturally cooled yellow phosphorus furnace slag as the main raw material. The effects of the addition of Fe2O3 on the crystallization behavior and properties of the prepared glass-ceramics were studied by differential thermal analysis, X-ray diffraction, and scanning electron microscopy. The crystallization activation energy was calculated using the modified Johnson-Mehl-Avrami equation. The results show that the intrinsic nucleating agent in the yellow phosphorus furnace slag could effectively promote the crystallization of CAS. The crystallization activation energy first increased and then decreased with increasing amount of added Fe2O3. At 4wt% of added Fe2O3, the crystallization activation energy reached a maximum of 676.374 kJ·mol-1. The type of the main crystalline phase did not change with the amount of added Fe2O3. The primary and secondary crystalline phases were identified as wollastonite (CaSiO3) and hedenbergite (CaFe(Si2O6)), respectively.

  1. Single crystal fibers growth of double lithium, lanthanium molybdate and adjustment of a micro-pulling down furnace for high vacuum setup

    International Nuclear Information System (INIS)

    Silva, Fernando Rodrigues da

    2013-01-01

    In this work we investigated crystal growth procedures aiming the development of single crystal fiber (SCF) for laser applications. For quality optimization in the fabrication of fluorides SCF a new growth chamber for a micro-pulling down furnace (μ-PD) was constructed targeting the fibers fabrication with strict atmosphere control (high vacuum, gas flux and static atmospheres). Simultaneously, the SCF growth process of rare earth double molybdates was studied. The growth of pure and Nd 3+ -doped SCF of LiLa(MoO 4 ) 2 (LLM) was studied in the range of 0,5 - 10mol% doping. The designed furnace growth chamber with controlled atmosphere was successfully constructed and tested under different conditions. Specially, it was tested with the growth of LiF SFC under CF 4 atmosphere showing the expected results. Transparent and homogeneous SCF of Nd:LLM were grown. In the pure fibers was observed facets formation, however, these defects were minimized after tuning of the growth parameters and additionally with the fibers doping. X-ray analysis showed the crystallization of a single phase (space group I4 1 /a); the optical coherence tomography showed the presence of scattering centers only in regions were some growth stability occurred due to the manual process control. The measured Nd 3+ distribution showed uniform incorporation, indicative of a segregation coefficient close to unity in LLM. The potential laser gain of the system was determined using a numerical solution of the rate equations system for the 805nm, CW pumping regime, showing the maximum laser emission gain at 1.064 μm for a Nd 3+ -doping of 5mol%. (author)

  2. Procedure for growing Bi4Ge3O12 bismuth germanate single crystals with suppressed growth defects

    International Nuclear Information System (INIS)

    Zikmund, J.; Blazek, K.; Jarolimek, O.; Horak, J.

    1991-01-01

    The method developed allows high-quality scintillator material to be grown reproducibly by the Czochralski method. The crystals attain diameters up to 80 mm and lengths up to 200 mm. The growth is performed on instruments equipped with devices for continuous measurement of weight increments of the growing crystals with a precision better than 10 mg. The growth parameters are controlled with a computer and based on actual data. The crystals are grown using an axial temperature gradient within the range of 25 to 35 degC/cm and a constant drawing rate within the range of 0.5 to 1.2 mm/h. An interface shape suitable for the suppression of defect development is achieved through a combination of the weight increment and rotation of the crystal. (M.D.)

  3. Current developments in CZ Si crystal growing technology; Aktuelle Entwicklungen in der Zuechtungstechnologie von CZ-Si-Kristallen

    Energy Technology Data Exchange (ETDEWEB)

    Altekrueger, Burkhard; Volk, Michael [PVA TePla AG, Wettenberg (Germany)

    2011-02-15

    The industrial growing of increasingly large and perfect silicon (Si) monocrystals for applications in microelectronics and photovoltaics requires continuous improvement of process control and growing technology. Continuous adaptation and optimization of system technology in terms of reliability, process flexibility and dimensioning are also necessary. The basic principles of industrial silicon crystal growing and the resultant requirements for the Si process and system technologies are described in the first part of this series of articles. The constantly increasing requirements for the performance and complexity of the electronic circuits (chips) in accordance with Moore's Law mean that the requirements for the perfection and dimensions of monocrystalline Si wafers and Si crystals are also continuously rising. After the introduction of the 300 mm Si wafer generation in recent years, the next Si wafer generation (450 mm) is therefore being discussed already. The technological and economic effects of these constantly increasing requirements for the necessary system technologies will be set out and discussed in the subsequent articles on the basis of current Si CZ crystal growing systems as well as new system concepts. (orig.)

  4. Concept study of an automatic ellipsoidal mirror furnace facility, prephase A. Volume 1: Executive summary

    Science.gov (United States)

    Stapelmann, J.

    1982-11-01

    A 1500C (max) mirror for materials science experiments and for growing 40 mm crystals under microgravity in an add-on payload for a retrievable carrier is proposed. Parts of the Spacelab mirror furnaces which can be used are identified. Design solutions for modifications due to experimental requirements or to the automatic operation mode are developed. The complete new parts of the facility, such as the sample storage and exchange mechanism (SSEM) were investigated, and design solutions are presented. A design featuring two monoellipsoidal mirror furnaces with the SSEM situated in between, and no active control, is favored.

  5. Redox process catalysed by growing crystal-strengite, FePO4,2H2O, crystallizing from solution with iron(II) and hydroxylamine

    Science.gov (United States)

    Lundager Madsen, Hans Erik

    2014-09-01

    In an attempt to grow pure crystals of the iron(II) phosphate vivianite, Fe3(PO4)2,8H2O, from a solution of Mohr's salt, Fe(NH4)2(SO4)2,6H2O, added to a solution of ammonium phosphate, hydroxylammonium chloride, NH3OHCl, was added to the iron(II) stock solution to eliminate oxidation of iron(II) by oxygen from the air. However, the effect turned out to be the opposite of the expected: whereas hydroxylamine reduces iron(III) in bulk solution, it acted as a strong oxidant in the presence of growing iron phosphate crystals, causing the crystallization of the iron(III) phosphate strengite, FePO4,2H2O, as the only solid phase. Evidently the crystal surface catalyses oxidation of iron(II) by hydroxylamine. The usual composite kinetics of spiral growth and surface nucleation was found. The surface-nucleation part yielded edge free energy λ in the range 12-45 pJ/m, virtually independent of temperature and in the range typical for phosphates of divalent metals. The scatter of values for λ presumably arises from contributions from different crystal forms to the overall growth rate. The low mean value points to strong adsorption of iron(II), which is subsequently oxidized at the crystal surface, forming strengite. The state of the system did not tend to thermodynamic equilibrium, but to a metastable state, presumably controlled by the iron(II) rich surface layer of the crystal. In addition to crystal growth, it was possible to measure nucleation kinetics by light scattering (turbidimetry). A point of transition from heterogeneous to homogeneous nucleation was found, and from the results for the homogeneous domain a rather precise value of crystal surface free energy γ=55 mJ/m2 was found. This is a relatively low value as well, indicating that the redox process plays a role already at the nucleation stage.

  6. Method of growing yttrium aluminate and/or lanthanide single crystals with perovskite structure

    International Nuclear Information System (INIS)

    Kvapil, Jiri; Perner, B.; Kvapil, Josef; Blazek, K.

    1989-01-01

    Single crystals of yttrium aluminate and/or lanthanide with perovskite structure are grown from melt in a vacuum at a pressure of gas residues of max. 0.01 Pa. The melt contains 1±0.05 gram-ions of aluminium per gram-ion of yttrium and/or lanthanides. The single crystals are then heated in a vacuum (0.01 Pa) at temperatures of 1,450 to 1,800 degC for 2 to 3 hours. (B.S.)

  7. Advantage of low-temperature hydrothermal synthesis to grow stoichiometric crednerite crystals

    Science.gov (United States)

    Poienar, Maria; Martin, Christine; Lebedev, Oleg I.; Maignan, Antoine

    2018-06-01

    This work reports a new approach for the growth of stoichiometric crednerite CuMnO2 crystals. The hydrothermal reaction, starting from soluble metal sulphates as precursors, is assisted by ethylene glycol and the formation of crednerite is found to depend strongly on pH and temperature. This method allows obtaining small hexagonal platelets with the larger dimension about 1.0-1.5 μm and with a composition characterized by a Cu/Mn ratio of 1. Thus, these crystals differ from the needle-like millimetric ones obtained by the flux technique for which the composition departs from the expected one and is close to Cu1.04Mn0.96. This monitoring of the cationic composition in crednerite, using hydrothermal synthesis, is important as the Cu/Mn ratio controls the low temperature antiferromagnetic ground-state.

  8. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  9. Shape of growing crystals of primary phases in autectic alloys of Fe - Fe2B and Ni - Ni3B systems

    International Nuclear Information System (INIS)

    Tavadze, F.N.; Garibashvili, V.I.; Nakaidze, Sh.G.

    1983-01-01

    Shapes of Fe 2 B and Ni 3 B crystal growth in eutectic Fe-B and Ni-B system alloys are considered. Iron hemiboride primary crystals take the form of a plane-face phase boundary and inherit a tetragonal prismatic lattice. After the crystal attains the critical size the dendritic branching occurs resulting in formation of a typical sceleton dendrite. Comparison of data obtained with entropy of melting for Fe 2 B and Ni 3 B borides shows that FeB crystals during the growth should take the spherical form. It is stated that the shape of growing crystals in Fe-Fe 2 B and Ni-Ni 2 B eutectic colonies is determined by the shape of borides

  10. Interfacial wave theory for dendritic structure of a growing needle crystal. I - Local instability mechanism. II - Wave-emission mechanism at the turning point

    Science.gov (United States)

    Xu, Jian-Jun

    1989-01-01

    The complicated dendritic structure of a growing needle crystal is studied on the basis of global interfacial wave theory. The local dispersion relation for normal modes is derived in a paraboloidal coordinate system using the multiple-variable-expansion method. It is shown that the global solution in a dendrite growth process incorporates the morphological instability factor and the traveling wave factor.

  11. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  12. Metodologia para o crescimento de esferas monocristalinas de metais nobres A methodology for the growing of single crystal spheres of noble metals

    Directory of Open Access Journals (Sweden)

    Luiz H. Dall'Antonia

    1999-09-01

    Full Text Available This paper describes in detail a technique employed to grow quasi-spherical single crystals of noble metals for electrochemical applications, using platinum as an example. The metal beads were formed by melting the extremity of a wire in an oxygen / butane flame. X-ray techniques were used to check the crystallization and to determine the orientation of the crystals. Treatment with a pure hydrogen flame followed by a cooling procedure in a hydrogen / argon atmosphere were used for conditioning the well-defined platinum single crystal surfaces. Finally, electrochemical characterization of the Pt(111, Pt(110 and Pt(100 surfaces was done in diluted sulfuric acid solution in the hydrogen adsorption / desorption potential region.

  13. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  14. Numerical modeling of Czochralski growth of Li2MoO4 crystals for heat-scintillation cryogenic bolometers

    Science.gov (United States)

    Stelian, Carmen; Velázquez, Matias; Veber, Philippe; Ahmine, Abdelmounaim; Sand, Jean-Baptiste; Buşe, Gabriel; Cabane, Hugues; Duffar, Thierry

    2018-06-01

    Lithium molybdate Li2MoO4 (LMO) crystals of mass ranging between 350 and 500 g are excellent candidates to build heat-scintillation cryogenic bolometers likely to be used for the detection of rare events in astroparticle physics. In this work, numerical modeling is applied in order to investigate the Czochralski growth of Li2MoO4 crystals in an inductive furnace. The numerical model was validated by comparing the numerical predictions of the crystal-melt interface shape to experimental visualization of the growth interface. Modeling was performed for two different Czochralski furnaces that use inductive heating. The simulation of the first furnace, which was used to grow Li2MoO4 crystals of 3-4 cm in diameter, reveals non-optimal heat transfer conditions for obtaining good quality crystals. The second furnace, which will be used to grow crystals of 5 cm in diameter, was numerically optimized in order to reduce the temperature gradients in the crystal and to avoid fast crystallization of the bath at the later stages of the growth process.

  15. The low thermal gradient CZ technique as a way of growing of dislocation-free germanium crystals

    Science.gov (United States)

    Moskovskih, V. A.; Kasimkin, P. V.; Shlegel, V. N.; Vasiliev, Y. V.; Gridchin, V. A.; Podkopaev, O. I.

    2014-09-01

    This paper considers the possibility of growth of dislocation-free germanium single crystals. This is achieved by reducing the temperature gradients at the level of 1 K/cm and lower. Single germanium crystals 45-48 mm in diameter with a dislocation density of 102 cm-2 were grown by a Low Thermal Gradient Czochralski technique (LTG CZ).

  16. Continuous denitration device using a microwave furnace

    International Nuclear Information System (INIS)

    Sato, Hajime

    1982-04-01

    A continuous denitration device is described that enables to obtain dried U or Pu dioxide or a mixture of these from a solution of uranyl or plutonium nitrate or a mixed solution of these by irradiation with microwaves. This device allows uranyl or plutonium nitrate to crystallize and the resulting crystals to be separated from the solution. A belt conveyer carries the crystals to a microwave heating furnace for denitration. Approximately 2.4 kg dried cake of U dioxide per hour is obtained [fr

  17. High Temperature Transparent Furnace Development

    Science.gov (United States)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  18. Influence of gravitational and vibrational convection on the heat- and mass transfer in the melt during crystal growing by Bridgman and floating zone methods

    Science.gov (United States)

    Fedorov, Oleg

    2016-07-01

    Space materials science is one of the priorities of different national and international space programs. The physical processes of heat and mass transfer in microgravity (including effect of g-jitter) is far from complete clarity, especially for important practical technology for producing crystals from the melt. The idea of the impact on crystallizing melt by low frequency vibration includes not only the possibility to suppress unwanted microaccelerations, but also to actively influence the structure of the crystallization front. This approach is one of the most effective ways to influence the quality of materials produced in flight conditions. The subject of this work is the effect of vibrations on the thermal and hydrodynamic processes during crystal growth using Bridgman and floating zone techniques, which have the greatest prospect of practical application in space. In the present approach we consider the gravitational convection, Marangoni convection, as well as the effect of vibration on the melt for some special cases. The results of simulation were compared with some experimental data obtained by the authors using a transparent model substance - succinonitrile (Bridgman method), and silicon (floating zone method). Substances used, process parameters and characteristics of the experimental units correspond the equipment developed for onboard research and serve as a basis for selecting optimum conditions vibration exposure as a factor affecting the solidification pattern. The direction of imposing vibrations coincides with the axis of the crystal, the frequency is presented by the harmonic law, and the force of gravity was varied by changing its absolute value. Mathematical model considered axisymmetric approximation of joint convective-conductive energy transfer in the system crystal - melt. Upon application of low-frequency oscillations of small amplitude along the axis of growing it was found the suppression of the secondary vortex flows near the

  19. Thermal analyses to assess diffusion kinetics in the nano-sized interspaces between the growing crystals of a glass ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Fotheringham, Ulrich, E-mail: ulrich.fotheringham@schott.com [SCHOTT AG, 55014 Mainz (Germany); Wurth, Roman; Ruessel, Christian [Otto-Schott-Institut, Jena University, Jena (Germany)

    2011-08-10

    Highlights: {yields} Macroscopic, routine laboratory methods of the 'Thermal Analysis' type (DSC, DMA) allow a rough description of the kinetics in the nano-sized interstitial spaces of glass ceramics. {yields} These macroscopic measurements support the idea of a rigid zone around the crystals which builds up during ceramization and is part of a negative feedback loop which finally stops crystal growth and Ostwald ripening within the time window of observation. {yields} Ostwald ripening may be provoked by thermally softening said rigid zone. Under certain conditions, this gives rise to a characteristic peak in the DSC. - Abstract: According to a hypothesis by Ruessel and coworkers, the absence of Ostwald ripening during isothermal crystallization of lithium aluminosilicate (LAS) and other glass ceramics indicates the existence of a kinetic hindrance of atomic reorganization in the interstitial spaces between the crystals. Methods of Thermal Analysis (Differential Scanning Calorimetry (DSC), Dynamic Mechanical Analysis (DMA)) which are sensitive to the local atomic rearrangements in the interstitial spaces (including viscous flow) are applied to find support for the idea of kinetic hindrance and the formation of a core shell structure acting as diffusion barrier. Both the DSC-measured calorimetric glass transition and the DMA-measured viscoelastic properties indicate an increase in the time constants of atomic rearrangements and diffusion by at least two orders of magnitude during ceramization. This fits to the above idea. Based on these findings, thermo analytic studies have been performed in order to find out how Ostwald ripening may be provoked.

  20. Quartz Crystal Microbalance with Dissipation (QCM-D) studies of the viscoelastic response from a continuously growing grafted polyelectrolyte layer

    DEFF Research Database (Denmark)

    Dunér, Gunnar; Thormann, Esben; Dedinaite, Andra

    2013-01-01

    Poly(acrylic acid) was grown from substrates by photopolymerization, and the grafting process was monitored in situ by Quartz Crystal Microbalance with Dissipation (QCM-D) measurements in a 1:1 v/v mixture of water/ethanol. The polymerization process was monitored into the thick film region, wher...... that should be considered when investigating small changes in thick films used in e.g. sensor applications. © 2013 Elsevier Inc....

  1. Infrared spectroscopic study on polytypic transformation of growing single crystal of n-hexatriacontane ( n-C 36H 74)

    Science.gov (United States)

    Kubota, Hideki; Kaneko, Fumitoshi; Kawaguchi, Tatsuya; Kawasaki, Masatsugu

    2005-02-01

    There are two polytypic structures, single-layered structure Mon and double-layered structure Orth II for the M 011 modification of n-hexatriacontane ( n-C 36H 74). The solution crystal growth of the two polytypes under controlled supersaturation was investigated by the oblique IR transmission method. As to the supersaturation dependence of growth behavior, there was a significant difference between the two polytypes. While the overgrowth of Orth II took place on the (0 0 1) face of the Mon crystal at moderate supersaturations, the overgrowth of Mon on the Orth II crystals was not confirmed at any supersaturations below 0.30. The growth rate of Mon showed about a second-order dependence on supersaturation, whereas that of Orth II showed a first-order dependence. The growth mechanism of the M 011 modification and the cause for the one-way overgrowth were deduced on the basis of the thermodynamical stabilities and the supersaturation dependence of the growth rates.

  2. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  3. Husk energy for boilers and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Deven, M.

    1985-10-01

    In view of the technical feasibility and economic viability, industries located in rice, coconut, and cotton growing areas, can easily switch over from oil/coal fired furnace/boilers to husk fired ones and thereby effect fuel economy. The banks and financial institutions will readily agree to provide finance as per directions of the governments and in some cases they also offer subsidy for development and utilization of energy saving devices.

  4. The role of impurities on the process of growing potassium hydrogen phthalate crystals from solution; A quantitative approach

    Science.gov (United States)

    Hottenhuis, M. H. J.; Lucasius, C. B.

    1988-09-01

    Quantitative information about the influence of impurities on the crystal growth process of potassium hydrogen phthalate from its aqueous solution was obtained at two levels: microscopic and macroscopic. At the microscopic level, detailed in situ observations of spiral steps at the (010) face were performed. The velocity of these steps was measured, as well in a "clean" as in a contaminated solution, where the influence of a number of different impurities was investigated. This resulted in a measure of effectiveness of step retardation for each of these impurities. From the same microscopic observations it was observed how these effectiveness factors were influenced by the supersaturation σ, the saturation temperature Ts of the solution and the concentration cimp of the impurity that w as used. At the macroscopic level, ICP (inductively coupled plasma) measurements were carried out in order to determine the distribution coefficient of the same impurities. In these measurements again the influence of the impurity concentration and the supersaturation on the distribution coefficient kD was determined.

  5. A study on density functional theory of the effect of pressure on the formation and migration enthalpies of intrinsic point defects in growing single crystal Si

    Science.gov (United States)

    Sueoka, Koji; Kamiyama, Eiji; Kariyazaki, Hiroaki

    2012-05-01

    In 1982, Voronkov presented a model describing point defect behavior during the growth of single crystal Si from a melt and derived an expression to predict if the crystal was vacancy- or self-interstitial-rich. Recently, Vanhellemont claimed that one should take into account the impact of compressive stress introduced by the thermal gradient at the melt/solid interface by considering the hydrostatic pressure dependence of the formation enthalpy of the intrinsic point defects. To evaluate the impact of thermal stress more correctly, the pressure dependence of both the formation enthalpy (Hf) and the migration enthalpy (Hm) of the intrinsic point defects should be taken into account. Furthermore, growing single crystal Si is not under hydrostatic pressure but almost free of external pressure (generally in Ar gas under reduced pressure). In the present paper, the dependence of Hf and Hm on the pressure P, or in other words, the pressure dependence of the formation energy (Ef) and the relaxation volume (vf), is quantified by density functional theory calculations. Although a large number of ab initio calculations of the properties of intrinsic point defects have been published during the last years, calculations for Si crystals under pressure are rather scarce. For vacancies V, the reported pressure dependences of HfV are inconsistent. In the present study, by using 216-atom supercells with a sufficient cut-off energy and mesh of k-points, the neutral I and V are found to have nearly constant formation energies EfI and EfV for pressures up to 1 GPa. For the relaxation volume, vfI is almost constant while vfV decreases linearly with increasing pressure P. In case of the hydrostatic pressure Ph, the calculated formation enthalpy HfI and migration enthalpy HmI at the [110] dumbbell site are given by HfI = 3.425 - 0.057 × Ph (eV) and HmI = 0.981 - 0.039 × Ph (eV), respectively, with Ph given in GPa. The calculated HfV and HmV dependencies on Ph given by HfV = 3.543 - 0

  6. Purification and growth of LiF by induction heating furnace with electronic temperature control

    International Nuclear Information System (INIS)

    Faria Junior, R.N. de

    1985-01-01

    An eletronic power control system for a radio frequency generator and a quartz vacuum furnace heated by induction were developed. This furnace was employed for the growth of single crystals and purification of starting materials. A lithium fluoride single crystal was grown by the Czochralski technique in order to test the temperature control and the quartz furnace. An X-ray diffraction analysis of the crystal revealed the monocrystallinity high optical quality of the crystal obtained. Lithium fluoride of 95% purity prepared by Nuclemon starting material was purified by a vertical Bridgmann method. The emission spectrographic analysis of the purified crystal demonstrated the segregation of impurities. This study showed that the purification by this method of starting materials produced by local industry resulted in a crystal 99.9% pure in the first crystallization. (Author) [pt

  7. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  8. Grow, Baby, Grow

    Science.gov (United States)

    Maybe you quit smoking during your pregnancy. Or maybe you struggled and weren’t able to stay quit. Now that your baby is here, trying to stay away from smoking is still important. That’s because the chemicals in smoke can make it harder for your baby to grow like he or she should.

  9. crystal

    Science.gov (United States)

    Yu, Yi; Huang, Yisheng; Zhang, Lizhen; Lin, Zhoubin; Sun, Shijia; Wang, Guofu

    2014-07-01

    A Nd3+:Na2La4(WO4)7 crystal with dimensions of ϕ 17 × 30 mm3 was grown by the Czochralski method. The thermal expansion coefficients of Nd3+:Na2La4(WO4)7 crystal are 1.32 × 10-5 K-1 along c-axis and 1.23 × 10-5 K-1 along a-axis, respectively. The spectroscopic characteristics of Nd3+:Na2La4(WO4)7 crystal were investigated. The Judd-Ofelt theory was applied to calculate the spectral parameters. The absorption cross sections at 805 nm are 2.17 × 10-20 cm2 with a full width at half maximum (FWHM) of 15 nm for π-polarization, and 2.29 × 10-20 cm2 with a FWHM of 14 nm for σ-polarization. The emission cross sections are 3.19 × 10-20 cm2 for σ-polarization and 2.67 × 10-20 cm2 for π-polarization at 1,064 nm. The fluorescence quantum efficiency is 67 %. The quasi-cw laser of Nd3+:Na2La4(WO4)7 crystal was performed. The maximum output power is 80 mW. The slope efficiency is 7.12 %. The results suggest Nd3+:Na2La4(WO4)7 crystal as a promising laser crystal fit for laser diode pumping.

  10. Glass: Rotary Electric Glass Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Recca, L.

    1999-01-29

    Compared to conventional gas-fired furnaces, the new rotary electric furnace will increase energy efficiency while significantly reducing air emissions, product turnaround time, and labor costs. As this informative new fact sheet explains, the thousand different types of glass optical blanks produced for the photonics industry are used for lasers, telescopes, cameras, lights, and many other products.

  11. Crystal growth of various ruthenates

    Energy Technology Data Exchange (ETDEWEB)

    Kunkemoeller, Stefan; Braden, Markus [II. Physikalisches Institut, Universitaet zu Koeln (Germany); Nugroho, Agung [Institut Teknologi Bandung (Indonesia)

    2013-07-01

    Ruthenates of the Ruddlesdon-Popper series exhibit a variety of interesting phenomena ranging from unconventional superconductivity to orbitally polarized Mott insulators. Unfortunately the crystal growth of most of these ruthenates is extremely difficult partially due to the high evaporation of ruthenium; this strongly limits the research on these fascinating materials. We have started to grow single crystals of layered and perovskite ruthenates by the travelling floating-zone method using a Canon SC1-MDH mirror furnace. For the layered Ca{sub 2-x}Sr{sub x}RuO{sub 4} series we focused first on the range of concentration where recent My-SR experiments reveal spin-density wave ordering to occur at relatively high temperature and with a sizeable ordered moment. Good quality crystals of Ca{sub 1.5}Sr{sub 0.5}RuO{sub 4} can be obtained, when an excess of 15 percent of ruthenium is added to the initial preparation of the rod and when a high growth speed up to 40mm/h is used. Even slight modifications of the growing conditions result in large amounts of (Sr/Ca)RuO{sub 3} and (Sr/Ca){sub 3}Ru{sub 2}O{sub 7} intergrowth phases. First attempts to grow perovskite and double-layered ruthenates are discussed as well.

  12. Single crystal fibers growth of double lithium, lanthanium molybdate and adjustment of a micro-pulling down furnace for high vacuum setup; Crescimento de fibras de molibdato duplo de litio e lantanio e adaptacao de sistema de alto vacuo para micro pulling-down

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Fernando Rodrigues da

    2013-07-01

    In this work we investigated crystal growth procedures aiming the development of single crystal fiber (SCF) for laser applications. For quality optimization in the fabrication of fluorides SCF a new growth chamber for a micro-pulling down furnace ({mu}-PD) was constructed targeting the fibers fabrication with strict atmosphere control (high vacuum, gas flux and static atmospheres). Simultaneously, the SCF growth process of rare earth double molybdates was studied. The growth of pure and Nd{sup 3+}-doped SCF of LiLa(MoO{sub 4}){sub 2} (LLM) was studied in the range of 0,5 - 10mol% doping. The designed furnace growth chamber with controlled atmosphere was successfully constructed and tested under different conditions. Specially, it was tested with the growth of LiF SFC under CF{sub 4} atmosphere showing the expected results. Transparent and homogeneous SCF of Nd:LLM were grown. In the pure fibers was observed facets formation, however, these defects were minimized after tuning of the growth parameters and additionally with the fibers doping. X-ray analysis showed the crystallization of a single phase (space group I4{sub 1}/a); the optical coherence tomography showed the presence of scattering centers only in regions were some growth stability occurred due to the manual process control. The measured Nd{sup 3+} distribution showed uniform incorporation, indicative of a segregation coefficient close to unity in LLM. The potential laser gain of the system was determined using a numerical solution of the rate equations system for the 805nm, CW pumping regime, showing the maximum laser emission gain at 1.064 {mu}m for a Nd{sup 3+}-doping of 5mol%. (author)

  13. Fossil fuel furnace reactor

    Science.gov (United States)

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  14. Furnace for treating bituminous material

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1922-04-28

    A furnace with saw-teeth-like profiled hearth, which by means of a kind of shaking slide executes a backward and forward motion, for carrying out the process according to Patent 422,391. It is characterized in that the stroke of the hearth moving in the furnace is smaller than the length of the profile tooth and the height of the feed is held less than the tooth height.

  15. Homogeneous SiGe crystal growth in microgravity by the travelling liquidus-zone method

    International Nuclear Information System (INIS)

    Kinoshita, K; Arai, Y; Inatomi, Y; Sakata, K; Takayanagi, M; Yoda, S; Miyata, H; Tanaka, R; Sone, T; Yoshikawa, J; Kihara, T; Shibayama, H; Kubota, Y; Shimaoka, T; Warashina, Y

    2011-01-01

    Homogeneous SiGe crystal growth experiments will be performed on board the ISS 'Kibo' using a gradient heating furnace (GHF). A new crystal growth method invented for growing homogeneous mixed crystals named 'travelling liquidus-zone (TLZ) method' is evaluated by the growth of Si 0.5 Ge 0.5 crystals in space. We have already succeeded in growing homogeneous 2mm diameter Si 0.5 Ge 0.5 crystals on the ground but large diameter homogeneous crystals are difficult to be grown due to convection in a melt. In microgravity, larger diameter crystals can be grown with suppressing convection. Radial concentration profiles as well as axial profiles in microgravity grown crystals will be measured and will be compared with our two-dimensional TLZ growth model equation and compositional variation is analyzed. Results are beneficial for growing large diameter mixed crystals by the TLZ method on the ground. Here, we report on the principle of the TLZ method for homogeneous crystal growth, results of preparatory experiments on the ground and plan for microgravity experiments.

  16. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

    2005-01-01

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  17. Low cost Czochralski crystal growing technology. Near implementation of the flat plate photovoltaic cost reduction of the low cost solar array project

    Science.gov (United States)

    Roberts, E. G.

    1980-01-01

    Equipment developed for the manufacture of over 100 kg of silicon ingot from one crucible by rechanging from another crucible is described. Attempts were made to eliminate the cost of raising the furnace temperature to 250 C above the melting point of silicon by using an RF coil to melt polycrystalline silicon rod as a means of rechanging the crucible. Microprocessor control of the straight growth process was developed and domonstrated for both 4 inch and 6 inch diameter. Both meltdown and melt stabilization processes were achieved using operator prompting through the microprocessor. The use of the RF work coil in poly rod melting as a heat sink in the accelerated growth process was unsuccessful. The total design concept for fabrication and interfacing of the total cold crucible system was completed.

  18. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The Plutonium Immobilization Project (PIP), to be located at the Savannah River Site SRS, is a combined development and testing effort by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), Argonne National Laboratory (ANL), and the Australian National Science and Technology Organization (ANSTO). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulating package and resistance heating elements located within a nuclear glovebox. Other furnaces types considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment

  19. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany, F.R.)

    1979-10-01

    Presented in two parts, this paper is intended to provide an outline of the theoretical fundamentals for the design of rotating-hearth furnaces for heating round stock and deals with the characteristic design features of such furnaces.

  20. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  1. A study on the growth of compound semiconductor single crystal by TOM technique

    International Nuclear Information System (INIS)

    Kim, H.C.; Kwon, S.I.; Chung, M.K.; Chang, J.S.

    1981-01-01

    This paper describes the merit of the HgI 2 single crystals obtained by solution growth, 2- and 3-region temperature growth, and temperature oscillation growth for soft γ-ray detectors which can be operated at room temperature. Special efforts are put on the design, construction, and operation of the TOM (Temperature Oscillation Method) single crystal growing furnace. Experimental results show that HgI 2 detectors fabricated by vapour phase growth method usually exhibit sufficient enough detector characteristics for soft γ-ray spectrometry. However, further investigation should be carried out to eliminate detector deterioration due to polarization effect. (author)

  2. Handling of corn stover bales for combustion in small and large furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

    2010-07-01

    This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

  3. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  4. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

  5. Behavior of coke in large blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, N

    1978-01-01

    Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

  6. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  7. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-07-07

    This patent describes an industrial furnace for heating work which emits volatiles during heating. It comprises a generally cylindrical, closed end furnace section defining a sealable heat transfer chamber for heating work disposed therein; fan means for directing furnace atmosphere as a swirling wind mass about the interior of the furnace section over a portion thereof; heat means for heating the wind mass within the fan chamber; and an incineration track formed as a circumferentially extending groove about the exterior of the furnace section and in heat transfer relationship with and situated at least to extend about a portion of the fan chamber.

  8. The comparative analysis of heat transfer efficiency in the conditions of formation of ash deposits in the boiler furnaces, with taking into account the crystallization of slag during combustion of coal and water-coal fuel

    Science.gov (United States)

    Salomatov, V. V.; Kuznetsov, G. V.; Syrodoy, S. V.

    2017-11-01

    The results of the numerical simulation of heat transfer from the combustion products of coal and coal-water fuels (CWF) to the internal environment. The mathematical simulation has been carried out on the sample of the pipe surfaces of the combustion chamber of the boiler unit. The change in the characteristics of heat transfer (change of thermochemical characteristics) in the conditions of formation of the ash deposits have been taken into account. According to the results of the numerical simulation, the comparative analysis of the efficiency of heat transfer has been carried out from the furnace environment to the inside pipe coolant (water, air, or water vapor) from the combustion of coal and coal-water fuels. It has been established that, in the initial period of the boiler unit operation during coal fuel combustion the efficiency of heat transfer from the combustion products of the internal environment is higher than when using CWF. The efficiency of heat transfer in CWF combustion conditions is more at large times (τ≥1.5 hours) of the boiler unit. A significant decrease in heat flux from the combustion products to the inside pipe coolant in the case of coal combustion compared to CWF has been found. It has been proved that this is due primarily to the fact that massive and strong ash deposits are formed during coal combustion.

  9. A Differential Scanning Calorimetry Method for Construction of Continuous Cooling Transformation Diagram of Blast Furnace Slag

    Science.gov (United States)

    Gan, Lei; Zhang, Chunxia; Shangguan, Fangqin; Li, Xiuping

    2012-06-01

    The continuous cooling crystallization of a blast furnace slag was studied by the application of the differential scanning calorimetry (DSC) method. A kinetic model describing the correlation between the evolution of the degree of crystallization with time was obtained. Bulk cooling experiments of the molten slag coupled with numerical simulation of heat transfer were conducted to validate the results of the DSC methods. The degrees of crystallization of the samples from the bulk cooling experiments were estimated by means of the X-ray diffraction (XRD) and the DSC method. It was found that the results from the DSC cooling and bulk cooling experiments are in good agreement. The continuous cooling transformation (CCT) diagram of the blast furnace slag was constructed according to crystallization kinetic model and experimental data. The obtained CCT diagram characterizes with two crystallization noses at different temperature ranges.

  10. Multikilowatt variable frequency microwave furnace

    International Nuclear Information System (INIS)

    Bible, D.W.; Lauf, R.J.; Everleigh, C.A.

    1992-01-01

    In this paper, the authors describe a new type of microwave processing furnace in which the frequency can be varied continuously from 4 to 8 GHz and the power level varied from zero up to 2.5 kW. The extraordinary bandwidth of this furnace is achieved by using a traveling wave tube (TWT) amplifier originally developed for electronic warfare applications. The TWT is a linear beam device characterized by a traveling electromagnetic wave that continuously extracts energy longitudinally along the path of an electron beam. The TWT, unlike other microwave tubes such as the magnetron, klystron, gyrotron, and others, does not depend upon resonant RF fields and is therefore capable of wide bandwidth operation.operation

  11. A novel way to grow hemozoin-like crystals in vitro and its use to screen for hemozoin inhibiting antimalarial compounds.

    Directory of Open Access Journals (Sweden)

    Vincent Thomas

    Full Text Available BACKGROUND: Hemozoin crystals are normally formed in vivo by Plasmodium parasites to detoxify free heme released after hemoglobin digestion during its intraerythrocytic stage. Inhibition of hemozoin formation by various drugs results in free heme concentration toxic for the parasites. As a consequence, in vitro assays have been developed to screen and select candidate antimalarial drugs based on their capacity to inhibit hemozoin formation. In this report we describe new ways to form hemozoin-like crystals that were incidentally discovered during research in the field of prion inactivation. METHODS: We investigated the use of a new assay based on naturally occurring "self-replicating" particles and previously described as presenting resistance to decontamination comparable to prions. The nature of these particles was determined using electron microscopy, Maldi-Tof analysis and X-ray diffraction. They were compared to synthetic hemozoin and to hemozoin obtained from Plasmodium falciparum. We then used the assay to evaluate the capacity of various antimalarial and anti-prion compounds to inhibit "self-replication" (crystallisation of these particles. RESULTS: We identified these particles as being similar to ferriprotoporphyrin IX crystal and confirmed the ability of these particles to serve as nuclei for growth of new hemozoin-like crystals (HLC. HLC are morphologically similar to natural and synthetic hemozoin. Growth of HLC in a simple assay format confirmed inhibition by quinolines antimalarials at potencies described in the literature. Interestingly, artemisinins and tetracyclines also seemed to inhibit HLC growth. CONCLUSIONS: The described HLC assay is simple and easy to perform and may have the potential to be used as an additional tool to screen antimalarial drugs for their hemozoin inhibiting activity. As already described by others, drugs that inhibit hemozoin crystal formation have also the potential to inhibit misfolded proteins

  12. Advanced dendritic web growth development and development of single-crystal silicon dendritic ribbon and high-efficiency solar cell program

    Science.gov (United States)

    Duncan, C. S.; Seidensticker, R. G.; Mchugh, J. P.; Hopkins, R. H.

    1986-01-01

    Efforts to demonstrate that the dendritic web technology is ready for commercial use by the end of 1986 continues. A commercial readiness goal involves improvements to crystal growth furnace throughput to demonstrate an area growth rate of greater than 15 sq cm/min while simultaneously growing 10 meters or more of ribbon under conditions of continuous melt replenishment. Continuous means that the silicon melt is being replenished at the same rate that it is being consumed by ribbon growth so that the melt level remains constant. Efforts continue on computer thermal modeling required to define high speed, low stress, continuous growth configurations; the study of convective effects in the molten silicon and growth furnace cover gas; on furnace component modifications; on web quality assessments; and on experimental growth activities.

  13. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The U.S. Department of Energy will immobilize excess plutonium in the proposed Plutonium Immobilization Plant (PIP) at the Savannah River Site (SRS) as part of a two track approach for the disposition of weapons usable plutonium. As such, the Department of Energy is funding a development and testing effort for the PIP. This effort is being performed jointly by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), and Argonne National Laboratory (ANL). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulting package and resistance heating elements located within a nuclear glovebox. Other furnaces considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment. Due to the radiation levels and contamination associated with the plutonium material, the sintering process will be fully automated and contained within nuclear material gloveboxes. As such, the furnace currently under development incorporates water and air cooling to minimize heat load to the glovebox. This paper will describe the furnace equipment and systems needed to employ a fully automated puck sintering process within nuclear gloveboxes as part of the Plutonium Immobilization Plant

  14. Virtual Crystallizer

    Energy Technology Data Exchange (ETDEWEB)

    Land, T A; Dylla-Spears, R; Thorsness, C B

    2006-08-29

    Large dihydrogen phosphate (KDP) crystals are grown in large crystallizers to provide raw material for the manufacture of optical components for large laser systems. It is a challenge to grow crystal with sufficient mass and geometric properties to allow large optical plates to be cut from them. In addition, KDP has long been the canonical solution crystal for study of growth processes. To assist in the production of the crystals and the understanding of crystal growth phenomena, analysis of growth habits of large KDP crystals has been studied, small scale kinetic experiments have been performed, mass transfer rates in model systems have been measured, and computational-fluid-mechanics tools have been used to develop an engineering model of the crystal growth process. The model has been tested by looking at its ability to simulate the growth of nine KDP boules that all weighed more than 200 kg.

  15. Refractory of Furnaces to Reduce Environmental Impact

    Science.gov (United States)

    Hanzawa, Shigeru

    2011-10-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO2 produced from this high energy load. To improve this situation, R&D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  16. Fluxless furnace brazing and its theoretical fundamentals

    International Nuclear Information System (INIS)

    Lison, R.

    1979-01-01

    In this paper the theoretical fundamental of fluxless furnace brazing are described. The necessary conditions for a wetting in the vacuum, under a inert-gas and with a reducing gas are discussed. Also other methods to reduce the oxygen partial pressure are described. Some applications of fluxless furnace brazing are outlined. (orig.) [de

  17. Refractory of Furnaces to Reduce Environmental Impact

    International Nuclear Information System (INIS)

    Hanzawa, Shigeru

    2011-01-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO 2 produced from this high energy load. To improve this situation, R and D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO 2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  18. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  19. Optical cavity furnace for semiconductor wafer processing

    Science.gov (United States)

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  20. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  1. Growing large columnar grains of CH3NH3PbI3 using the solid-state reaction method enhanced by less-crystallized nanoporous PbI2 films

    Science.gov (United States)

    Zheng, Huifeng; Wang, Weiqi; Liu, Yangqiao; Sun, Jing

    2017-03-01

    Compact, pinhole-free and PbI2-free perovskite films, are desirable for high-performance perovskite solar cells (PSCs), especially if large columnar grains are obtained in which the adverse effects of grain boundaries will be minimized. However, the conventional solid-state reaction methods, originated from the two-step method, failed to grow columnar grains of CH3NH3PbI3 in a facile way. Here, we demonstrate a strategy for growing large columnar grains of CH3NH3PbI3, by less-crystallized nanoporous PbI2 (ln-PbI2) film enhanced solid-state reaction method. We demonstrated columnar grains were obtainable only when ln-PbI2 films were applied. Therefore, the replacement of compact PbI2 by ln-PbI2 in the solid-sate reaction, leads to higher power conversion efficiency, better reproducibility, better stability and less hysteresis. Furthermore, by systematically investigating the effects of annealing temperature and duration, we found that an annealing temperature ≥120 °C was also critical for growing columnar grains. With the optimal process, a champion efficiency of 16.4% was obtained and the average efficiency reached 14.2%. Finally, the mechanism of growing columnar grains was investigated, in which a VPb″ -assisted hooping model was proposed. This work reveals the origins of grain growth in the solid-state reaction method, which will contribute to preparing high quality perovskite films with much larger columnar grains.

  2. Design and Development of Tilting Rotary Furnace

    Science.gov (United States)

    Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

    2018-02-01

    Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

  3. Model based energy benchmarking for glass furnace

    International Nuclear Information System (INIS)

    Sardeshpande, Vishal; Gaitonde, U.N.; Banerjee, Rangan

    2007-01-01

    Energy benchmarking of processes is important for setting energy efficiency targets and planning energy management strategies. Most approaches used for energy benchmarking are based on statistical methods by comparing with a sample of existing plants. This paper presents a model based approach for benchmarking of energy intensive industrial processes and illustrates this approach for industrial glass furnaces. A simulation model for a glass furnace is developed using mass and energy balances, and heat loss equations for the different zones and empirical equations based on operating practices. The model is checked with field data from end fired industrial glass furnaces in India. The simulation model enables calculation of the energy performance of a given furnace design. The model results show the potential for improvement and the impact of different operating and design preferences on specific energy consumption. A case study for a 100 TPD end fired furnace is presented. An achievable minimum energy consumption of about 3830 kJ/kg is estimated for this furnace. The useful heat carried by glass is about 53% of the heat supplied by the fuel. Actual furnaces operating at these production scales have a potential for reduction in energy consumption of about 20-25%

  4. Growing Pains

    CERN Multimedia

    Katarina Anthony

    2013-01-01

    Heat expands and cold contracts: it’s a simple thermodynamic rule. But when temperatures swing from 300 K to near-absolute zero, this rule can mean a contraction of more than 80 metres across the LHC’s 27-km-long cryogenic system. Keeping this growth in check are compensators (a.k.a. bellows), which shrink and stretch in response to thermodynamic changes. Leak tests and X-rays now underway in the tunnel have revealed that these “joints” might be suffering from growing pains…   This 25-μm weld crack is thought to be the cause of the helium leaks. Prior to the LS1 warm-up, CERN’s cryogenic experts knew of two points in the machine’s cryogenic distribution system that were leaking helium. Fortunately, these leaks were sufficiently small, confined to known sub-sectors of the cryogenic line and – with help from the vacuum team (TE-VSC) – could easily be compensated for. But as the machine warmed up f...

  5. Uranium casting furnace automatic temperature control development

    International Nuclear Information System (INIS)

    Lind, R.F.

    1992-01-01

    Development of an automatic molten uranium temperature control system for use on batch-type induction casting furnaces is described. Implementation of a two-color optical pyrometer, development of an optical scanner for the pyrometer, determination of furnace thermal dynamics, and design of control systems are addressed. The optical scanning system is shown to greatly improve pyrometer measurement repeatability, particularly where heavy floating slag accumulations cause surface temperature gradients. Thermal dynamics of the furnaces were determined by applying least-squares system identification techniques to actual production data. A unity feedback control system utilizing a proportional-integral-derivative compensator is designed by using frequency-domain techniques. 14 refs

  6. Programmable temperature regulator of VAO-1 furnace

    International Nuclear Information System (INIS)

    Zahalka, F.

    1979-01-01

    A programmable temperature controller is described for a furnace for high-level waste processing. Furnace temperature is controlled by a program compiled from a combination of 3 parts with different linear increments or decrements of time dependent temperature and 2 parts with isothermal control for over a preset period. The equipment consists essentially of a programming unit, a programmed digital-to-analog converter and a power unit. The design is described in detail and its specifications are given. The maximum operating temperature of 1500 degC may be reached in the furnace charge section. (B.S.)

  7. Alternative fuels for multiple-hearth furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Bracket, B D; Lawson, T U

    1980-04-01

    Results are described of a feasibility study on the use of refuse-derived fuel, shredded paper, wood waste, coal, and waste oil in multiple-hearth furnaces at the Lower Molonglo Water Quality Control Centre in Australia. An assessment of waste fuel availability and characteristics is given, and a summary is made of the technical and economic aspects of using these alternative fuels and of minimizing furnace fuel requirements by reducing sludge moisture. The recommended method of reducing fuel oil consumption in the furnace is shown to be sludge drying, using process exhaust heat in a rotary dryer.

  8. Internal heat exchange tubes for industrial furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-05-26

    This patent describes a method for cooling the work within an industrial furnace. It comprises providing a longitudinally extending outer tube which extends into the furnace having a closed axial end and an open axial end; providing a preformed inner tube open at both ends within the outer tube; injecting a coolant into the inner tube so that the coolant flows from one axial end of the tube out the opposite end adjacent the closed end of the outer tube, and from the closed end of the outer tube to the open end thereof; circulating a gas within the furnace against the outer tube to effect heat transfer therewith.

  9. International blast furnace hearth and raceway symposium

    Energy Technology Data Exchange (ETDEWEB)

    1981-01-01

    Papers presented discussed some of the physical and chemical processes occuring in the raceway and hearths of blast furnaces. The injection of coal or fuel slurries to replace some of the coke was also covered. Fourteen papers are abstracted separately.

  10. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  11. Hopewell Furnace NHS : alternative transportation study

    Science.gov (United States)

    2009-12-31

    This study assesses the potential for an alternative transportation system (ATS) at Hopewell Furnace National Historic Site (NHS). The Volpe Center investigated internal circulation and potential partnerships with local historic, cultural, and recrea...

  12. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces

    International Nuclear Information System (INIS)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-01-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  13. A furnace for firing carbon products

    Energy Technology Data Exchange (ETDEWEB)

    Sudavskii, A M

    1979-12-05

    A furnace for firing carbon products is patented that consists of several chambers with a perforated hearth, which are interconnected by a lower and an upper reservoir with a locking fixture, and a flue. In order to intensify the firing process by increasing the specific hearth productivity, the flue is connected to the upper reservoir. A block diagram of the patented furnace is given, together with a description of its operation.

  14. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  15. Multiphase flow modelling of furnace tapholes

    OpenAIRE

    Reynolds, Quinn G.; Erwee, Markus W.

    2017-01-01

    Pyrometallurgical furnaces of many varieties make use of tapholes in order to facilitate the removal of molten process material from inside the vessel. Correct understanding and operation of the taphole is essential for optimal performance of such furnaces. The present work makes use of computational fluid dynamics models generated using the OpenFOAM® framework in order to study flow behaviour in the taphole system. Single-phase large-eddy simulation models are used to quantify the discharge ...

  16. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  17. [The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

    Science.gov (United States)

    Royère, C

    1999-03-01

    The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

  18. Energy Saving in Industrial Annealing Furnaces

    Directory of Open Access Journals (Sweden)

    Fatma ÇANKA KILIÇ

    2018-03-01

    Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

  19. Comparative Study of Furnace and Flash Lamp Annealed Silicon Thin Films Grown by Plasma Enhanced Chemical Vapor Deposition

    Directory of Open Access Journals (Sweden)

    Maheshwar Shrestha

    2018-03-01

    Full Text Available Low-temperature growth of microcrystalline silicon (mc-Si is attractive for many optoelectronic device applications. This paper reports a detailed comparison of optical properties, microstructure, and morphology of amorphous silicon (a-Si thin films crystallized by furnace annealing and flash lamp annealing (FLA at temperatures below the softening point of glass substrate. The initial a-Si films were grown by plasma enhanced chemical vapor deposition (PECVD. Reflectance measurement indicated characteristic peak in the UV region ~280 nm for the furnace annealed (>550 °C and flash lamp annealed films, which provided evidence of crystallization. The film surface roughness increased with increasing the annealing temperature as well as after the flash lamp annealing. X-ray diffraction (XRD measurement indicated that the as-deposited samples were purely amorphous and after furnace crystallization, the crystallites tended to align in one single direction (202 with uniform size that increased with the annealing temperature. On the other hand, the flash lamp crystalized films had randomly oriented crystallites with different sizes. Raman spectroscopy showed the crystalline volume fraction of 23.5%, 47.3%, and 61.3% for the samples annealed at 550 °C, 650 °C, and with flash lamp, respectively. The flash lamp annealed film was better crystallized with rougher surface compared to furnace annealed ones.

  20. Crystallization mechanisms of acicular crystals

    Science.gov (United States)

    Puel, François; Verdurand, Elodie; Taulelle, Pascal; Bebon, Christine; Colson, Didier; Klein, Jean-Paul; Veesler, Stéphane

    2008-01-01

    In this contribution, we present an experimental investigation of the growth of four different organic molecules produced at industrial scale with a view to understand the crystallization mechanism of acicular or needle-like crystals. For all organic crystals studied in this article, layer-by-layer growth of the lateral faces is very slow and clear, as soon as the supersaturation is high enough, there is competition between growth and surface-activated secondary nucleation. This gives rise to pseudo-twinned crystals composed of several needle individuals aligned along a crystallographic axis; this is explained by regular over- and inter-growths as in the case of twinning. And when supersaturation is even higher, nucleation is fast and random. In an industrial continuous crystallization, the rapid growth of needle-like crystals is to be avoided as it leads to fragile crystals or needles, which can be partly broken or totally detached from the parent crystals especially along structural anisotropic axis corresponding to weaker chemical bonds, thus leading to slower growing faces. When an activated mechanism is involved such as a secondary surface nucleation, it is no longer possible to obtain a steady state. Therefore, the crystal number, size and habit vary significantly with time, leading to troubles in the downstream processing operations and to modifications of the final solid-specific properties. These results provide valuable information on the unique crystallization mechanisms of acicular crystals, and show that it is important to know these threshold and critical values when running a crystallizer in order to obtain easy-to-handle crystals.

  1. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1993-07-20

    A method is described for effecting improved heat transfer with in an industrial furnace having a cylindrical furnace section, a door at one end of the furnace section, an end plate at the opposite end of the section a circular fan plate concentrically positioned within the furnace section to define a cylindrical fan chamber between the plate and the end section with a fan there between and a heat treat chamber between the plate and the door, the fan plate defining a non-orificing annular space extending between the interior of the cylindrical furnace section and the outer edge of the plate, the plate having a centrally located under-pressure opening extending there through and a plurality of circumferentially spaced tubular heating elements extending through the annular space into the heat treating chamber, the method comprising the steps of: (a) heating the heating elements to a temperature which is hotter that the temperature of the work within the heat treating chamber; (b) rotating the fan at a speed sufficient to form a portion of the furnace atmosphere as a wind mass swirling about the fan chamber; (c) propagating the wind mass through the annular space into the heat treating chamber as a swirling wind mass in the form of an annulus, the wind mass impinging the heating elements to establish heat transfer contact therewith while the mass retains its annulus shape until contacting the door and without any significant movement of the wind mass into the center of the heat treating chamber; (d) drawing the wind mass through the under-pressure zone after the wind mass comes into heat transfer contact with the work in the heat treating chamber; and (e) thereafter heating the work by radiation from the beating elements at high furnace temperatures in excess of about 1,600 F.

  2. Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace

    International Nuclear Information System (INIS)

    Soares, R.A.L.; Castro, J.R. de S.

    2012-01-01

    This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

  3. Structural ceramics containing electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Stathopoulos, V.N., E-mail: vasta@teihal.gr [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece); General Department of Applied Sciences, School of Technological Applications, Technological Educational Institute of Sterea Ellada, GR 34400 Psahna (Greece); Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J. [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece)

    2013-11-15

    Highlights: • Zn is stabilized due to formation of ZnAl{sub 2}O{sub 4} spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in

  4. Structural ceramics containing electric arc furnace dust.

    Science.gov (United States)

    Stathopoulos, V N; Papandreou, A; Kanellopoulou, D; Stournaras, C J

    2013-11-15

    In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an increase of mechanical strength. Moreover, leaching tests performed according to the Europeans standards on the EAFD-block samples showed that the quantities of heavy metals leached from crushed blocks were within the regulatory limits. Thus the EAFD-blocks can be regarded as material of no environmental concern. Copyright © 2013 Elsevier B

  5. Structural ceramics containing electric arc furnace dust

    International Nuclear Information System (INIS)

    Stathopoulos, V.N.; Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J.

    2013-01-01

    Highlights: • Zn is stabilized due to formation of ZnAl 2 O 4 spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an

  6. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  7. Continuous austempering fluidized bed furnace. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Lamar Univ., Beaumont, TX (United States). Dept. of Mechanical Engineering

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  8. High temperature aircraft research furnace facilities

    Science.gov (United States)

    Smith, James E., Jr.; Cashon, John L.

    1992-01-01

    Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

  9. Acoustic Levitator With Furnace And Laser Heating

    Science.gov (United States)

    Barmatz, Martin B.; Stoneburner, James D.

    1991-01-01

    Acoustic-levitation apparatus incorporates electrical-resistance furnace for uniform heating up to temperature of about 1,000 degrees C. Additional local heating by pair of laser beams raise temperature of sample to more than 1,500 degrees C. High temperature single-mode acoustic levitator generates cylindrical-mode accoustic resonance levitating sample. Levitation chamber enclosed in electrical-resistance furnace. Infrared beams from Nd:YAG laser provide additional local heating of sample. Designed for use in containerless processing of materials in microgravity or in normal Earth gravity.

  10. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  11. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

    1979-09-01

    Part I of this paper is intended to present a review of the theory of heating round stock of a length considerably exceeding the diameter. It is permissible to neglect heating from the ends of the cylinders. With short and thick ingots as used in pilgrim mills, for instance, such simplification is not possible. The method for calculating the waste gas temperature can also be used for the remaining furnace sections provided certain conditions are allowed for and computational procedures observed. Part II of the paper will deal with this and with the major design features of rotating-hearth furnaces.

  12. Process and furnace for working bituminous materials

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1921-06-28

    A process for working up bitumen-containing materials, such as coal, peat and shale is characterized in that the material in thin-height batches with constant shaking by means of forward and backward movement of an elongated horizontal hearth heated underneath on which the material freely lies and on which it is moved in the furnace, through a single narrow furnace space with zone-wise heating of the hearth. A drying zone, a spent-material removal zone, and a carbonization zone are provided. Under separate hoods the gases and vapors are removed from these zones.

  13. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  14. Glass Furnace Project, October 1982-March 1983

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.

    1983-01-01

    In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

  15. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  16. Protein Crystal Growth

    Science.gov (United States)

    2003-01-01

    In order to rapidly and efficiently grow crystals, tools were needed to automatically identify and analyze the growing process of protein crystals. To meet this need, Diversified Scientific, Inc. (DSI), with the support of a Small Business Innovation Research (SBIR) contract from NASA s Marshall Space Flight Center, developed CrystalScore(trademark), the first automated image acquisition, analysis, and archiving system designed specifically for the macromolecular crystal growing community. It offers automated hardware control, image and data archiving, image processing, a searchable database, and surface plotting of experimental data. CrystalScore is currently being used by numerous pharmaceutical companies and academic and nonprofit research centers. DSI, located in Birmingham, Alabama, was awarded the patent Method for acquiring, storing, and analyzing crystal images on March 4, 2003. Another DSI product made possible by Marshall SBIR funding is VaporPro(trademark), a unique, comprehensive system that allows for the automated control of vapor diffusion for crystallization experiments.

  17. BPM Motors in Residential Gas Furnaces: What are the Savings?

    OpenAIRE

    Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

    2006-01-01

    Residential gas furnaces contain blowers to distribute warm air. Currently, furnace blowers use either a Permanent Split Capacitor (PSC) or a Brushless Permanent Magnet (BPM) motor. Blowers account for the majority of furnace electricity consumption. Therefore, accurate determination of the blower electricity consumption is important for understanding electricity consumption of furnaces. The electricity consumption of blower motors depends on the static pressure across the blower. This p...

  18. Electric melting furnace for waste solidification

    International Nuclear Information System (INIS)

    Masaki, Toshio.

    1990-01-01

    To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

  19. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  20. Thermal model of the whole element furnace

    International Nuclear Information System (INIS)

    Cramer, E.R.

    1998-01-01

    A detailed thermal analysis was performed to calculate temperatures in the whole element test furnace that is used to conduct drying studies of N-Reactor fuel. The purpose of this analysis was to establish the thermal characteristics of the test system and to provide a basis for post-test analysis

  1. Sintering furnace for remote fuel fabrication

    International Nuclear Information System (INIS)

    Bowen, W.W.

    1978-10-01

    Component testing and evaluation of a chemical vapor deposition Re/W muffle has been initiated. Hydrogen permeation testing and thermal cycling behavior will be evaluated. Fabrication of prototype 10-12 Kg furnace is scheduled for completion late in 1979, at which time testing of the system will be initiated

  2. Blast furnace hearth lining: post mortem analysis

    International Nuclear Information System (INIS)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando

    2017-01-01

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10"6 ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  3. Aerosol and particle transport in biomass furnaces

    NARCIS (Netherlands)

    Kemenade, van H.P.; Obernberger, G.

    2005-01-01

    The particulate emissions of solid fuel fired furnaces typically exhibit a bimodal distribution: a small peak in the range of 0.1 mm and a larger one above 10 mm. The particles with sizes above 10 mm are formed by a mechanical process like disintegration of the fuel after combustion, or erosion,

  4. Furnace for distillation of shales, etc

    Energy Technology Data Exchange (ETDEWEB)

    Germain-Clergault, M

    1863-07-09

    Practical experience and continuous operation of 55 retorts for 5 years of the system of vertical retorts patented in 1857 (French Patent 18,422) has shown the advantages resulting from this furnace which gives over a mean yield of 5% of Auton shale, which is /sup 1///sub 2/% more than the old systems with a fuel economy varying from 15 to 20%.

  5. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  6. Dynamics and control of a gas-fired furnace

    NARCIS (Netherlands)

    Roffel, B.; Rijnsdorp, J.E.

    1974-01-01

    A non-linear model has been developed for a gas-fired furnace in which oil is heated. The model is applicable from minimum to maximum heat load of the furnace. The dynamics of the model have been compared to experimental results, which were obtained for a pilot-scale furnace. They are in good

  7. Modeling of aerodynamics in vortex furnace

    Energy Technology Data Exchange (ETDEWEB)

    Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

    2013-07-01

    At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

  8. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  9. CRYSTALLIZATION IN MULTICOMPONENT GLASSES

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; HRMA PR

    2009-10-08

    In glass processing situations involving glass crystallization, various crystalline forms nucleate, grow, and dissolve, typically in a nonuniform temperature field of molten glass subjected to convection. Nuclear waste glasses are remarkable examples of multicomponent vitrified mixtures involving partial crystallization. In the glass melter, crystals form and dissolve during batch-to-glass conversion, melter processing, and product cooling. Crystals often agglomerate and sink, and they may settle at the melter bottom. Within the body of cooling glass, multiple phases crystallize in a non-uniform time-dependent temperature field. Self-organizing periodic distribution (the Liesegnang effect) is common. Various crystallization phenomena that occur in glass making are reviewed.

  10. Crystallization In Multicomponent Glasses

    International Nuclear Information System (INIS)

    Kruger, A.A.; Hrma, P.R.

    2009-01-01

    In glass processing situations involving glass crystallization, various crystalline forms nucleate, grow, and dissolve, typically in a nonuniform temperature field of molten glass subjected to convection. Nuclear waste glasses are remarkable examples of multicomponent vitrified mixtures involving partial crystallization. In the glass melter, crystals form and dissolve during batch-to-glass conversion, melter processing, and product cooling. Crystals often agglomerate and sink, and they may settle at the melter bottom. Within the body of cooling glass, multiple phases crystallize in a non-uniform time-dependent temperature field. Self-organizing periodic distribution (the Liesegnang effect) is common. Various crystallization phenomena that occur in glass making are reviewed.

  11. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  12. Generic technique to grow III-V semiconductor nanowires in a closed glass vessel

    Directory of Open Access Journals (Sweden)

    Kan Li

    2016-06-01

    Full Text Available Crystalline III-V semiconductor nanowires have great potential in fabrication of nanodevices for applications in nanoelectronics and optoelectronics, and for studies of novel physical phenomena. Sophisticated epitaxy techniques with precisely controlled growth conditions are often used to prepare high quality III-V nanowires. The growth process and cost of these experiments are therefore dedicated and very high. Here, we report a simple but generic method to synthesize III-V nanowires with high crystal quality. The technique employs a closed evacuated tube vessel with a small tube carrier containing a solid source of materials and another small tube carrier containing a growth substrate inside. The growth of nanowires is achieved after heating the closed vessel in a furnace to a preset high temperature and then cooling it down naturally to room temperature. The technique has been employed to grow InAs, GaAs, and GaSb nanowires on Si/SiO2 substrates. The as-grown nanowires are analyzed by SEM, TEM and Raman spectroscopy and the results show that the nanowires are high quality zincblende single crystals. No particular condition needs to be adjusted and controlled in the experiments. This technique provides a convenient way of synthesis of III-V semiconductor nanowires with high material quality for a wide range of applications.

  13. Czochralski growth of gallium indium antimonide alloy crystals

    Energy Technology Data Exchange (ETDEWEB)

    Tsaur, S.C.

    1998-02-01

    Attempts were made to grow alloy crystals of Ga{sub 1{minus}x}In{sub x}Sb by the conventional Czochralski process. A transparent furnace was used, with hydrogen purging through the chamber during crystal growth. Single crystal seeds up to about 2 to 5 mole% InSb were grown from seeds of 1 to 2 mole% InSb, which were grown from essentially pure GaSb seeds of the [111] direction. Single crystals were grown with InSb rising from about 2 to 6 mole% at the seed ends to about 14 to 23 mole% InSb at the finish ends. A floating-crucible technique that had been effective in reducing segregation in doped crystals, was used to reduce segregation in Czochralski growth of alloy crystals of Ga{sub 1{minus}x}In{sub x}Sb. Crystals close to the targeted composition of 1 mole% InSb were grown. However, difficulties were encountered in reaching higher targeted InSb concentrations. Crystals about 2 mole% were grown when 4 mole% was targeted. It was observed that mixing occurred between the melts rendering the compositions of the melts; and, hence, the resultant crystal unpredictable. The higher density of the growth melt than that of the replenishing melt could have triggered thermosolutal convection to cause such mixing. It was also observed that the floating crucible stuck to the outer crucible when the liquidus temperature of the replenishing melt was significantly higher than that of the growth melt. The homogeneous Ga{sub 1{minus}x}In{sub x}Sb single crystals were grown successfully by a pressure-differential technique. By separating a quartz tube into an upper chamber for crystal growth and a lower chamber for replenishing. The melts were connected by a capillary tube to suppress mixing between them. A constant pressure differential was maintained between the chambers to keep the growth melt up in the growth chamber. The method was first tested with a low temperature alloy Bi{sub 1{minus}x}Sb{sub x}. Single crystals of Ga{sub 1{minus}x}In{sub x}Sb were grown with uniform

  14. Monitoring device for glass melting furnace

    International Nuclear Information System (INIS)

    Endo, Noboru; Asano, Naoki; Higuchi, Tatsuo; Koyama, Mayumi; Hanado, Shinji.

    1995-01-01

    The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

  15. Dental Porcelain Furnaces: Test and Evaluation.

    Science.gov (United States)

    1988-01-01

    D Q)L a ) a) C ) C C C C c *. . 3a)0. >4 a)->4 >4 -, Z 0 -a-’- 4-% a) ( nca )m m nU Cs C ) (3 ) 11) a) a) a3) Q) a) W) a2) C C~~ >4 L > > >1 >1 4 > 4...Fig. 1) is a computerized programmable porcelain furnace with 45 open programs. This unit has a large detachable cathode -ray tube (CRT) screen which

  16. Furnaces for the distillation of coal, etc

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, F A; Deacon, M; Brady, N P.W.

    1918-08-14

    A tunnel or other furnace for the distillation of coal of the kind provided with inverted pockets in its roof to collect diverse distillates in the manner described, characterized by one or more of the pockets being provided with a sloping roof whose gradient from the higher end downwards is in the direction of the forward travel of the fuel beneath it for the purposes described.

  17. Growing media [Chapter 5

    Science.gov (United States)

    Douglass F. Jacobs; Thomas D. Landis; Tara Luna

    2009-01-01

    Selecting the proper growing medium is one of the most important considerations in nursery plant production. A growing medium can be defined as a substance through which roots grow and extract water and nutrients. In native plant nurseries, a growing medium can consist of native soil but is more commonly an "artificial soil" composed of materials such as peat...

  18. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  19. The induction furnace as a melting facility in steel production. Pt. 1. Features of induction furnaces used in steel production; Der Induktionsofen als Schmelzaggregat fuer die Stahlerzeugung. T. 1. Merkmale von Induktionsoefen in der Stahlerzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Chaabet, Mohamed; Doetsch, Erwin [ABP Induction Systems GmbH, Dortmund (Germany)

    2011-12-15

    Global steel output has now been growing extremely rapidly for a prolonged time; in the past ten years alone, annual production has risen from 851 million t/a (in 2001) to 1417 million t/a (2010), as a result, primarily, of growth in China. Electric steel production using the electric arc furnace as the classical melting facility is around 45 % world-wide, with a rising trend (but excluding the special case of China, where oxygen-route steel holds a 90 % share of production). Following the development of induction technology and inverter outputs of over 40 MW for crucible furnaces with capacities of above 65 t, the induction furnace is now available as an alternative electrical melting installation for use in smaller mini steel mills. The benefits of this technology can be found in high feed-material efficiencies and low environmental and workplace burdens, in addition to the absence of electrode costs and the only modest demands made on the power-supply grid. These features of the induction furnace and their special significance for steel production are examined in Part 1 of this article. The second part of the article then focuses on examples of the use of induction furnaces in the steelmaking plant. (orig.)

  20. Growth of dopamine crystals

    Energy Technology Data Exchange (ETDEWEB)

    Patil, Vidya, E-mail: vidya.patil@ruparel.edu; Patki, Mugdha, E-mail: mugdha.patki@ruparel.edu [D. G. Ruparel College, Senapati Bapat Marg, Mahim, Mumbai – 400 016 (India)

    2016-05-06

    Many nonlinear optical (NLO) crystals have been identified as potential candidates in optical and electro-optical devices. Use of NLO organic crystals is expected in photonic applications. Hence organic nonlinear optical materials have been intensely investigated due to their potentially high nonlinearities, and rapid response in electro-optic effect compared to inorganic NLO materials. There are many methods to grow organic crystals such as vapor growth method, melt growth method and solution growth method. Out of these methods, solution growth method is useful in providing constraint free crystal. Single crystals of Dopamine have been grown by evaporating the solvents from aqueous solution. Crystals obtained were of the size of orders of mm. The crystal structure of dopamine was determined using XRD technique. Images of crystals were obtained using FEG SEM Quanta Series under high vacuum and low KV.

  1. Sealed rotary hearth furnace with central bearing support

    Science.gov (United States)

    Docherty, James P.; Johnson, Beverly E.; Beri, Joseph

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  2. Application of Carbon Composite Bricks for Blast Furnace Hearth

    Science.gov (United States)

    Zuo, Haibin; Wang, Cong; Zhang, Jianliang; Zhao, Yongan; Jiao, Kexin

    Traditional refractory materials for blast furnace hearth lining are mainly composed of carbon bricks and the ceramic cup. However, these materials can't meet the demands for long service life design of blast furnaces. In this paper, a new refractory called carbon composite brick (CCB) was introduced, which combined the advantages of carbon bricks and the ceramic cup. In this case, the resistance of the CCB against corrosion was equal to the ceramic cup and the thermal conductivity of the CCB was equal to carbon bricks. From the results of more than 20 blast furnaces, the CCB could be well used in small blast furnaces and large blast furnaces. In the bad condition of low grade burden and high smelting intensity, the CCB gave full play to the role of cooling system, and effectively resisted the erosion of hot metal to improve the service life of blast furnaces.

  3. Assessment of selected furnace technologies for RWMC waste

    International Nuclear Information System (INIS)

    Batdorf, J.; Gillins, R.; Anderson, G.L.

    1992-03-01

    This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

  4. Predictive control of thermal state of blast furnace

    Science.gov (United States)

    Barbasova, T. A.; Filimonova, A. A.

    2018-05-01

    The work describes the structure of the model for predictive control of the thermal state of a blast furnace. The proposed model contains the following input parameters: coke rate; theoretical combustion temperature, comprising: natural gas consumption, blasting temperature, humidity, oxygen, blast furnace cooling water; blast furnace gas utilization rate. The output parameter is the cast iron temperature. The results for determining the cast iron temperature were obtained following the identification using the Hammerstein-Wiener model. The result of solving the cast iron temperature stabilization problem was provided for the calculated values of process parameters of the target area of the respective blast furnace operation mode.

  5. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  6. Nitrogen oxide emissions from a kraft recovery furnace

    International Nuclear Information System (INIS)

    Prouty, A.L.; Stuart, R.C.; Caron, A.L.

    1993-01-01

    Nitrogen Oxide (NOx) emissions from a rebuilt kraft recovery furnace slightly exceeded the specified limit of 1.1 lb/ton (0.55 kg/metric ton) of black-liquor solids. Mill trials were undertaken to determine whether NOx emissions could be minimized by modifying furnace operation. NOx emissions increased when secondary air was shifted to tertiary ports. NOx emissions fell when the amounts of primary and total air were decreased, but this increased emissions of other pollutants. After demonstrating that best operation of the furnace could not meet the permit with an emissions limit that matched the furnace's performance at best operation

  7. A review of temperature measurement in the steel reheat furnace

    International Nuclear Information System (INIS)

    Martocci, A.P.; Mihalow, F.A.

    1985-01-01

    The incentive for conducting research and development on reheat furnaces is substantial; the domestic steel industry spent approximately one billion dollars on fuel in reheat furnaces in 1981. Bethlehem Steel Corp. spent /145 million of that total, and neither figure includes fuel consumed in soaking pits or annealing furnaces. If the authors set a goal to save 10% of these annual fuel costs, that translates into /100 million for the domestic steel industry and /14.5 million for Bethlehem Steel. These large sums of money are significant incentives. The purpose of this paper is to review the historical heating practices and equipment at steel reheat furnaces along with current practices and instrumentation

  8. Oil injection into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dongsheng Liao; Mannila, P.; Haerkki, J.

    1997-12-31

    Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

  9. Laser grade CaF2 with controllable properties: growing conditions and structural imperfection

    International Nuclear Information System (INIS)

    Mouchovski, J T; Temelkov, K A; Vuchkov, N K; Sabotinov, N V

    2007-01-01

    Optical properties of CaF 2 , grown by a controlled Bridgman-Stockbarger technique, are studied by CuBr and SrBr 2 vapour lasers. Absorption losses are determined as a function of the grown crystal volume, the crystallization front (CF), and the real crystallization rate. It is found that the absorption losses are relatively independent of the transmitted wavelengths in a wide spectral range from the deep ultraviolet (DUV) to the middle infrared (MIR) spectral region and their minimum corresponds to CF positions within the upper half of the adiabatic furnace zone, where the CR reaches a constant value slightly higher than the speed of crucible movement. The crystal quality conforms to laser grade CaF 2 for the DUV, visible and MIR spectral regions and may be controlled efficiently by introducing an appropriate systematic correction in the furnace temperature field, which shifts the CF position

  10. Reactor as furnace and reactor as lamp

    International Nuclear Information System (INIS)

    Goldanskii, V.I.

    1992-01-01

    There are presented general characteristics of the following ways of transforming of nuclear energy released in reactors into chemical : ordinary way (i.e. trough the heat, mechanical energy and electricity); chemonuclear synthesis ; use of high-temperature fuel elements (reactor as furnace); use of the mixed nγ-radiation of reactors; use of the radiation loops; radiation - photochemical synthesis (reactor as lamp). Advantage and disadvantages of all above variants are compared. The yield of the primary product of fixation of nitrogen (nitric oxide NO) in reactor with the high-temperature (above ca. 1900degC) fuel elements (reactor-furnace) can exceed W ∼ 200 kg per gram of burned uranium. For the latter variant (reactor-lamp) the yield of chemical products can reach W ∼ 60 kg. per gram of uranium. Such values of W are close to or even strongly exceed the yields of chemical products for other abovementioned variants and - what is particularly important - are not connected to the necessity of archscrupulous removal of radioactive contamination of products. (author)

  11. Energy Efficiency Model for Induction Furnace

    Science.gov (United States)

    Dey, Asit Kr

    2018-01-01

    In this paper, a system of a solar induction furnace unit was design to find out a new solution for the existing AC power consuming heating process through Supervisory control and data acquisition system. This unit can be connected directly to the DC system without any internal conversion inside the device. The performance of the new system solution is compared with the existing one in terms of power consumption and losses. This work also investigated energy save, system improvement, process control model in a foundry induction furnace heating framework corresponding to PV solar power supply. The results are analysed for long run in terms of saving energy and integrated process system. The data acquisition system base solar foundry plant is an extremely multifaceted system that can be run over an almost innumerable range of operating conditions, each characterized by specific energy consumption. Determining ideal operating conditions is a key challenge that requires the involvement of the latest automation technologies, each one contributing to allow not only the acquisition, processing, storage, retrieval and visualization of data, but also the implementation of automatic control strategies that can expand the achievement envelope in terms of melting process, safety and energy efficiency.

  12. Emission spectroscopy for coal-fired cyclone furnace diagnostics

    Energy Technology Data Exchange (ETDEWEB)

    Wehrmeyer, J.A.; Boll, D.E.; Smith, R. [Vanderbilt University, Nashville, TN (United States). Dept. of Mechanical Engineering

    2003-08-01

    Using a spectrograph and charge-coupled device (CCD) camera, ultraviolet and visible light emission spectra were obtained from a coal-burning electric utility's cyclone furnaces operating at either fuel-rich or fuel-lean conditions. The aim of this effort is to identify light emission signals that can be related to a cyclone furnace's operating condition in order to adjust its air/fuel ratio to minimize pollutant production. Emission spectra at the burner and outlet ends of cyclone furnaces were obtained. Spectra from all cyclone burners show emission lines for the trace elements Li, Na, K, and Rb, as well as the molecular species OH and CaOH. The Ca emission line is detected at the burner end of both the fuel-rich and fuellean cyclone furnaces but is not detected at the outlet ends of either furnace type. Along with the disappearance of Ca is a concomitant increase in the CaOH signal at the outlet end of both types of furnaces. The OH signal strength is in general stronger when viewing at the burner end rather than the exhaust end of both the fuel-rich and fuel-lean cyclone furnaces, probably due to high, non-equilibrium amounts of OH present inside the furnace. Only one molecular species was detected that could be used as a measure of air/fuel ratio: MgOH. It was detected at the burner end of fuel-rich cyclone furnaces but not detected in fuel-lean cyclone furnaces. More direct markers of air/fuel ratio, such as CO and 02 emission, were not detected, probably due to the generally weak nature of molecular emission relative to ambient blackbody emission present in the cyclone furnaces, even at ultraviolet wavelengths.

  13. Growth and surface topography of WSe_2 single crystal

    International Nuclear Information System (INIS)

    Dixit, Vijay; Vyas, Chirag; Pataniya, Pratik; Jani, Mihir; Pathak, Vishal; Patel, Abhishek; Pathak, V. M.; Patel, K. D.; Solanki, G. K.

    2016-01-01

    Tungsten Di-Selenide belongs to the family of TMDCs showing their potential applications in the fields of Optoelectronics and PEC solar cells. Here in the present investigation single crystals of WSe_2 were grown by Direct Vapour Transport Technique in a dual zone furnace having temperature difference of 50 K between the two zones. These single crystals were characterized by EDAX which confirms the stiochiometry of the grown crystals. Surface topography of the crystal was studied by optical micrograph showing the left handed spirals on the surface of WSe_2 crystals. Single crystalline nature of the crystals was confirmed by SAED.

  14. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  15. Liquid flow in the hearth of the blast furnace

    International Nuclear Information System (INIS)

    Gauje, P.; Nicolle, R.; Steiler, J.M.; Venturini, M.J.; Libralesso, J.M.

    1992-01-01

    The hearth of a blast furnace is poorly known. Our approach to characterize the hearth involves classical methods of chemical engineering, assessing the flow conditions by means of radioactive tracer techniques. The most important feature of this study is to combine measurements on industrial blast furnaces, experiments on a small scale model and flow model. calculations. 8 refs., 16 figs

  16. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

  17. Modeling and Simulation of Claus Unit Reaction Furnace

    Directory of Open Access Journals (Sweden)

    Maryam Pahlavan

    2016-01-01

    Full Text Available Reaction furnace is the most important part of the Claus sulfur recovery unit and its performance has a significant impact on the process efficiency. Too many reactions happen in the furnace and their kinetics and mechanisms are not completely understood; therefore, modeling reaction furnace is difficult and several works have been carried out on in this regard so far. Equilibrium models are commonly used to simulate the furnace, but the related literature states that the outlet of furnace is not in equilibrium and the furnace reactions are controlled by kinetic laws; therefore, in this study, the reaction furnace is simulated by a kinetic model. The predicted outlet temperature and concentrations by this model are compared with experimental data published in the literature and the data obtained by PROMAX V2.0 simulator. The results show that the accuracy of the proposed kinetic model and PROMAX simulator is almost similar, but the kinetic model used in this paper has two importance abilities. Firstly, it is a distributed model and can be used to obtain the temperature and concentration profiles along the furnace. Secondly, it is a dynamic model and can be used for analyzing the transient behavior and designing the control system.

  18. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  19. Development of a cylindrical gas-fired furnace for reycling ...

    African Journals Online (AJOL)

    This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

  20. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    Keywords: Silica sand; Blast Furnace Slag; Mould properties; Ferrous and nonferrous ... raw material for the production of cast components in foundry industries. ... applications for conserving natural resources and reduce the cost of the raw .... in an elevated temperature melting furnace with temperature values of 750 to.

  1. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 kg...

  2. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  3. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  4. CFD study of ejector flow behavior in a blast furnace gas galvanizing plant

    Science.gov (United States)

    Besagni, Giorgio; Mereu, Riccardo; Inzoli, Fabio

    2015-02-01

    In recent years, there has been a growing interest toward Blast Furnace Gas (BFG) as a low-grade energy source for industrial furnaces. This paper considers the revamping of a galvanic plant furnace converted to BFG from natural gas. In the design of the new system, the ejector on the exhaust line is a critical component. This paper studies the flow behavior of the ejector using a Computational Fluid Dynamics (CFD) analysis. The CFD model is based on a 3D representation of the ejector, using air and exhaust gases as working fluids. This paper is divided in three parts. In the first part, the galvanic plant used as case study is presented and discussed, in the second part the CFD approach is outlined, and in the third part the CFD approach is validated using experimental data and the numerical results are presented and discussed. Different Reynolds-Averaged Navier-Stokes (RANS) turbulence models ( k-ω SST and k-ɛ Realizable) are evaluated in terms of convergence capability and accuracy in predicting the pressure drop along the ejector. Suggestions for future optimization of the system are also provided.

  5. Method of operating a centrifugal plasma arc furnace

    International Nuclear Information System (INIS)

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe 3 O 4 . Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe 2 O 3 . Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs

  6. Development and Validation of a 3-Dimensional CFB Furnace Model

    Science.gov (United States)

    Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

    At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

  7. Recycling of electric arc furnace dust

    International Nuclear Information System (INIS)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

    2010-01-01

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  8. Study of the reduction mechanism of ironsands with addition of blast furnace bag dust

    Science.gov (United States)

    Xing, Xiangdong; Chen, Yunfei; Liu, Yiran

    2018-02-01

    To improve the reduction properties of ironsands carbon-containing briquettes, the behavior of ironsand during reduction by the addition of blast furnace bag dust (BFBD) is studied using a high temperature resistance furnace, X-ray diffraction (XRD) analysis and scanning electron microscopy. Additionally, the reduction mechanism is discussed in this study. The results showed that the reduction level and compressive strength of ironsand carbon-containing briquettes could be promoted by increasing the proportion of BFBD. When the addition rate of BFBD was 31.25%, the metallization rate and compressive strength increased from 82.1% and 21.5 N/a to 91.4% and 172.5 N/a, respectively. Metallic iron reduced from BFBD particles favored the carbon gasification reaction, which enhanced the internal CO concentration, and then promoted the FeTiO3 reduction to Fe in ironsand. Meanwhile, a large amount of the liquid phase generated during the reduction process also favored Fe2+ diffusion, spread of iron joined crystals and the growth of crystals, which resulted in the improvement of the compressive strength of the ironsand carbon-containing briquettes.

  9. In situ diagnostics of the crystal-growth process through neutron imaging

    DEFF Research Database (Denmark)

    Tremsin, Anton S.; Makowska, Malgorzata Grazyna; Perrodin, Didier

    2016-01-01

    Neutrons are known to be unique probes in situations where other types of radiation fail to penetrate samples and their surrounding structures. In this paper it is demonstrated how thermal and cold neutron radiography can provide time-resolved imaging of materials while they are being processed (e......, as limited by the resolution of the present experiments). It is also demonstrated that the dopant concentration can be quantified even for very low concentration levels (∼ 0.1%) in 10 mm thick samples. The interface between the solid and liquid phases can also be imaged, provided there is a sufficient change.......g. while growing single crystals). The processing equipment, in this case furnaces, and the scintillator materials are opaque to conventional X-ray interrogation techniques. The distribution of the europium activator within a BaBrCl:Eu scintillator (0.1 and 0.5% nominal doping concentrations per mole...

  10. FY 1977 Annual report on Sunshine Project results. Research and development of photovoltaic power generation systems (Research and development of vertically drawn ribbon crystals of silicon); 1977 nendo taiyoko hatsuden system no kenkyu kaihatsu seika hokokusho. Silicon tatehiki ribon kessho no kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1978-03-31

    This project is aimed at establishment of ribbon crystal production techniques and development of photovoltaic power generation systems incorporating the ribbon crystals, in order to greatly reduce cost of photovoltaic power generation systems. The research efforts in this fiscal year is focused on development of the techniques for continuously growing the ribbons, to attain the above goal by accelerating growth of the ribbon crystals in unit time and clarifying, in the early stage, the problems to be solved before commercializing the ribbon crystals for the future solar cells. The major research results are (1) development of the method for vertically drawing ribbon crystals of silicon, and (2) analysis of the vertically drawn ribbon crystals of silicon. For the item (1), the technological development efforts are focused on continuously drawing mechanisms and furnace for continuous drawing, with the structural studies as the center for the former and solution of heat-related problems for the latter, which eventually lead to development of a 800 mm long ribbon crystal passing over the roll. For the item (2), the crystal structure is analyzed by the electron channeling pattern method. The results suggest that use of a p-type substrate can improve average efficiency of the ribbon crystal type solar cell. (NEDO)

  11. The Automation Control System Design of Walking Beam Heating Furnace

    Directory of Open Access Journals (Sweden)

    Hong-Yu LIU

    2014-10-01

    Full Text Available Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distribution system picture of walking beam heating furnace were designed. Charge machine movement process was elaborated. Walking beam movement process was elaborated. Extractor movement process was elaborated. The hydraulic station of walking mechanism was elaborated. Relative control circuit diagram was designed. The control function of parallel shift motor, uplifted and degressive motor was elaborated. The control circuit diagram of parallel shift motor of charge machine and extractor of first heating furnace was designed. The control circuit diagram of uplifted and degressive motor of charge machine and extractor of first heating furnace was designed. The realization method of steel blank length test function was elaborated. The realization method of tracking and sequence control function of heating furnace field roller were elaborated. The design provides important reference base for enhancing walking beam heating furnace control level.

  12. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  13. Holden gas-fired furnace baseline data. Revision 1

    International Nuclear Information System (INIS)

    Weatherspoon, K.A.

    1996-11-01

    The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

  14. The technological raw material heating furnaces operation efficiency improving issue

    Science.gov (United States)

    Paramonov, A. M.

    2017-08-01

    The issue of fuel oil applying efficiency improving in the technological raw material heating furnaces by means of its combustion intensification is considered in the paper. The technical and economic optimization problem of the fuel oil heating before combustion is solved. The fuel oil heating optimal temperature defining method and algorithm analytically considering the correlation of thermal, operating parameters and discounted costs for the heating furnace were developed. The obtained optimization functionality provides the heating furnace appropriate thermal indices achievement at minimum discounted costs. The carried out research results prove the expediency of the proposed solutions using.

  15. Synthesis and characterization of gel-grown cobalt tartrate crystals

    Indian Academy of Sciences (India)

    ... in electronics, optics and industries. A series of pure and mixed crystals ... bility method. A few researchers reported the growth of crystals of strontium tartrate ... grow it by chemical reaction method using the gel technique. The crystallization ...

  16. Macromolecular crystallization in microgravity

    International Nuclear Information System (INIS)

    Snell, Edward H; Helliwell, John R

    2005-01-01

    Density difference fluid flows and sedimentation of growing crystals are greatly reduced when crystallization takes place in a reduced gravity environment. In the case of macromolecular crystallography a crystal of a biological macromolecule is used for diffraction experiments (x-ray or neutron) so as to determine the three-dimensional structure of the macromolecule. The better the internal order of the crystal then the greater the molecular structure detail that can be extracted. It is this structural information that enables an understanding of how the molecule functions. This knowledge is changing the biological and chemical sciences, with major potential in understanding disease pathologies. In this review, we examine the use of microgravity as an environment to grow macromolecular crystals. We describe the crystallization procedures used on the ground, how the resulting crystals are studied and the knowledge obtained from those crystals. We address the features desired in an ordered crystal and the techniques used to evaluate those features in detail. We then introduce the microgravity environment, the techniques to access that environment and the theory and evidence behind the use of microgravity for crystallization experiments. We describe how ground-based laboratory techniques have been adapted to microgravity flights and look at some of the methods used to analyse the resulting data. Several case studies illustrate the physical crystal quality improvements and the macromolecular structural advances. Finally, limitations and alternatives to microgravity and future directions for this research are covered. Macromolecular structural crystallography in general is a remarkable field where physics, biology, chemistry and mathematics meet to enable insight to the fundamentals of life. As the reader will see, there is a great deal of physics involved when the microgravity environment is applied to crystallization, some of it known, and undoubtedly much yet to

  17. Preparation of TiC single crystals

    International Nuclear Information System (INIS)

    Scheerer, B.; Fink, J.; Reichardt, W.

    1975-07-01

    TiC single crystals were prepared by vertical zone melting for measurements of the phonon dispersion by inelastic neutron scattering. The influence of the starting material and of the growing conditions on the growth of the crystal were studied. The crystals were characterized by chemical methods, EMX and neutron diffraction. It was possible to grow single crystals with a volume of up to 0.6 cm 3 and mosaic spread of less then 0.4 0 . (orig.) [de

  18. Growing Safflower in Utah

    OpenAIRE

    Pace, M. G.; Israelsen, C. E.; Creech, E.; Allen, N.

    2015-01-01

    This fact sheet provides information on growing safflower in Utah. It has become popular on dryland farms in rotation with winter wheat. Safflower seed provides three products, oil, meal, and birdseed.

  19. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  20. Evaluation of Grade 120 Granulated Ground blast Furnace Slag.

    Science.gov (United States)

    1999-06-01

    This study evaluates Grade 120 Granulated Ground Blast Furnace Slag (GGBFS) and its effect on the properties of hydraulic cement concretes used in structural and pavement construction. Several mix designs, structural and pavement, were used for this ...

  1. Elements of the electric arc furnace's environmental management

    Science.gov (United States)

    Ioana, Adrian; Semenescu, Augustin; Costoiu, Mihnea; Marcu, Dragoş

    2017-12-01

    The paper presents a theoretical and experimental analysis of the polluting generating mechanisms for steel making in the Electric Arc Furnaces (EAF). The scheme for the environment's polluting system through the EAF is designed and presented in this paper. The ecological experimenting consisted of determining by specialized measures of the dust percentage in the evacuated gases from the EAF and of thereof gas pollutants. From the point of view of reducing the impact on the environment, the main problem of the electric arc furnace (EAF) is the optimization of the powder collecting from the process gases, both from the furnace and from the work-area. The paper deals with the best dependence between the aggregate's constructive, functional and technological factors, which are necessary for the furnace's ecologization and for its energetically-technologically performances increasing.

  2. Reliability of graphite furnace atomic absorption spectrometry as ...

    African Journals Online (AJOL)

    spectrometry as alternative method for trace analysis of ... Purpose: To evaluate the comparative efficiency of graphite furnace atomic absorption spectrometry .... Methods comparison and validation .... plasma-optical emission spectrometry.

  3. CMOS Thermal Ox and Diffusion Furnace: Tystar Tytan 2000

    Data.gov (United States)

    Federal Laboratory Consortium — Description:CORAL Names: CMOS Wet Ox, CMOS Dry Ox, Boron Doping (P-type), Phos. Doping (N-Type)This four-stack furnace bank is used for the thermal growth of silicon...

  4. SITE - DEMONSTRATION BULLETIN - MINERGY GLASS FURNACE TECHNOLOGY - MINERGY CORPORATION

    Science.gov (United States)

    The Glass Furnace Technology (GFT) was developed by Minergy Corporation (Minergy), of Waukesha, Wisconsin. Minergy originally developed vitrification technologies to process wastewater sludge into glass aggregate that could be sold as a commercial product. Minergy modified a st...

  5. MINERGY CORPORATION GLASS FURNACE TECHNOLOGY EVALUATION: INNOVATION TECHNOLOGY EVALUATION REPORT

    Science.gov (United States)

    This report presents performance and economic data for a U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program demonstration of the Minergy Corporation (Minergy) Glass Furnace Technology (GFT). The demonstration evaluated the techno...

  6. Modular Distributed Concentrator for Solar Furnace, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  7. Liquid Crystal Colloids

    Science.gov (United States)

    Smalyukh, Ivan I.

    2018-03-01

    Colloids are abundant in nature, science, and technology, with examples ranging from milk to quantum dots and the colloidal atom paradigm. Similarly, liquid crystal ordering is important in contexts ranging from biological membranes to laboratory models of cosmic strings and liquid crystal displays in consumer devices. Some of the most exciting recent developments in both of these soft matter fields emerge at their interface, in the fast-growing research arena of liquid crystal colloids. Mesoscale self-assembly in such systems may lead to artificial materials and to structures with emergent physical behavior arising from patterning of molecular order and nano- or microparticles into precisely controlled configurations. Liquid crystal colloids show exceptional promise for new discovery that may impinge on composite material fabrication, low-dimensional topology, photonics, and so on. Starting from physical underpinnings, I review the state of the art in this fast-growing field, with a focus on its scientific and technological potential.

  8. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  9. Furnace coking simulations in a laboratory apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Eaton, Paul [Champion Technologies Inc (United States)], email: paul.eaton@champ-tech.com; Newman, Bruce [ConocoPhillips (United States)], email: Bruce.A.Newman@conocophillips.com; Gray, Murray; Kubis, Alan; Derakhshesh, Marzie; Holt, Chris; Mitlin, David [Department of Chemical and Materials Engineering, University of Alberta (Canada)

    2010-07-01

    This work deals with simulating fouling behavior of crude oil in a delayed coker furnace. Fouling on different heated metal probes was investigated; these were mainly stainless steel, iron, or mild steel probes. Heat transfer theory was used to calculate the system fouling factor, and this parameter was recorded as a function of time to model in-situ fouling intensity. Physical and chemical properties such as buildup thickness and composition were investigated using different measuring techniques, most important of which were extractive-iron-nickel ion chromatography, optical and scanning electron microscopy (SEM), and electron dispersion spectroscopy (EDS). Changes in surface layers of the metallic probe during coke formation along with microstructures of the coke were examined using a focused-ion beam (FIB). It was shown that the iron probe exhibited more buildups on its surface than stainless steels, and fouling of mild steel came in between. As for oils with different concentrations, fouling of diluted atmospheric tower bottom (ATB) was greater than that of undiluted ATP.

  10. The Automation Control System Design of Walking Beam Heating Furnace

    OpenAIRE

    Hong-Yu LIU; Jun-Qing LIU; Jun-Jie XI

    2014-01-01

    Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distributio...

  11. Nonmetallic inclusions in carbon steel smelted in plasma furnace

    Energy Technology Data Exchange (ETDEWEB)

    Shengelaya, I B; Kostyakov, V N; Nodiy, T K; Imerlishvili, V G; Gavisiani, A G [AN Gruzinskoj SSR, Tbilisi. Inst. Metallurgii

    1979-01-01

    A complex investigation on nonmetallic inclusions in carbon cast iron, smelted in plasma furnace in argon atmosphere and cast partly in the air and partly in argon atmosphere, has been carried out. As compared to open-hearth furnace carbon steel, the test metal was found to contain more oxide inclusions and nitrides; besides, in chromium-containing metal, chromium nitrides form the larger part of nitrides.

  12. Atomization mechanisms for barium in furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Styris, D.L.

    1984-01-01

    Atomic absorption spectrometry and mass spectrometry are used simultaneously in order to elucidate atomization mechanisms of barium dichloride in pyrolytic graphite, vitreous carbon, and tantalum furnaces. Gas-phase barium dicarbide is observed to appear concurrently with the free barium. Barium oxide and barium dihydroxide precursors appear with the chlorides. Surface reactions involving species that are absorbed on the various furnaces are postulated to explain the appearances of the species that are observed in the gas phase. 49 references, 4 figures, 1 table

  13. Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

    Directory of Open Access Journals (Sweden)

    Machulec B.

    2017-12-01

    Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

  14. Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

    Science.gov (United States)

    Nizhegorodov, A. I.

    2017-01-01

    The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

  15. TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

    Directory of Open Access Journals (Sweden)

    S. V. Terletski

    2007-01-01

    Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

  16. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  17. Global analysis of the temperature and flow fields in samples heated in multizone resistance furnaces

    Science.gov (United States)

    Pérez-Grande, I.; Rivas, D.; de Pablo, V.

    The temperature field in samples heated in multizone resistance furnaces will be analyzed, using a global model where the temperature fields in the sample, the furnace and the insulation are coupled; the input thermal data is the electric power supplied to the heaters. The radiation heat exchange between the sample and the furnace is formulated analytically, taking into account specular reflections at the sample; for the solid sample the reflectance is both diffuse and specular, and for the melt it is mostly specular. This behavior is modeled through the exchange view factors, which depend on whether the sample is solid or liquid, and, therefore, they are not known a priori. The effect of this specular behavior in the temperature field will be analyzed, by comparing with the case of diffuse samples. A parameter of great importance is the thermal conductivity of the insulation material; it will be shown that the temperature field depends strongly on it. A careful characterization of the insulation is therefore necessary, here it will be done with the aid of experimental results, which will also serve to validate the model. The heating process in the floating-zone technique in microgravity conditions will be simulated; parameters like the Marangoni number or the temperature gradient at the melt-crystal interface will be estimated. Application to the case of compound samples (graphite-silicon-graphite) will be made; the temperature distribution in the silicon part will be studied, especially the temperature difference between the two graphite rods that hold the silicon, since it drives the thermocapillary flow in the melt. This flow will be studied, after coupling the previous model with the convective effects. The possibility of suppresing this flow by the controlled vibration of the graphite rods will be also analyzed. Numerical results show that the thermocapillary flow can indeed be counterbalanced quite effectively.

  18. Silumins alloy crystallization

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2009-07-01

    Full Text Available This paper presents the results of research, by ATD method, of hypo-, near- and hyperutectic silumins crystallization containing the following alloying additives: Mg, Ni, Cu, Cr, Mo, W, V. It has been shown that, depending on their concentration may crystallize pre-eutectic or eutectic multicomponent phases containing these alloy additives. It has been revealed that any subsequent crystallizable phase nucleate and grows near the liquid/former crystallized phase interface. In multiphases compound also falls the silicon, resulting in a reduction in its quantity and the fragmentation in the eutectic mixture. As a result, it gets a high hardness of silumins in terms of 110-220HB.

  19. Crystal growth and magnetic property of YFeO3 crystal

    Indian Academy of Sciences (India)

    2Department of Physics, Shanghai University, Shanghai 200444, China. 3School ... YFeO3 and other rare earth substituted crystals with distorted orthorhombic pervoskite-like struc- .... gen, with rotation rates of 30 rpm for the growing crystal or.

  20. Numerical simulation of the oxygen concentration distribution in silicon melt for different crystal lengths during Czochralski growth with a transverse magnetic field

    Science.gov (United States)

    Chen, Jyh-Chen; Chiang, Pei-Yi; Nguyen, Thi Hoai Thu; Hu, Chieh; Chen, Chun-Hung; Liu, Chien-Cheng

    2016-10-01

    A three-dimensional simulation model is used to study the oxygen concentration distribution in silicon crystal during the Czochralski growth process under a transverse uniform magnetic field. The flow, temperature, and oxygen concentration distributions inside the furnace are calculated for different crystal lengths. There is significant variation in the flow structure in the melt with the growth length. The results show that in the initial stages, there is a decrease in the oxygen concentration at the crystal-melt interface as the length of the growing crystal increases. As the crystal lengthens further, a minimum value is reached after which the oxygen concentration increases continuously. This trend is consistent with that shown in the experimental results. The variation of the oxygen concentration with the growth length is strongly related to the depth of the melt in the crucible and the flow structure inside the melt. Better uniformity of the axial oxygen concentration can be achieved by proper adjustment of the crucible rotation rate during the growth process.

  1. Growing Plants and Minds

    Science.gov (United States)

    Presser, Ashley Lewis; Kamdar, Danae; Vidiksis, Regan; Goldstein, Marion; Dominguez, Ximena; Orr, Jillian

    2017-01-01

    Many preschool classrooms explore plant growth. However, because many plants take a long time to grow, it is often hard to facilitate engagement in some practices (i.e., since change is typically not observable from one day to another, children often forget their prior predictions or cannot recall what plants looked like days or weeks earlier).…

  2. Growing Backyard Textiles

    Science.gov (United States)

    Nelson, Eleanor Hall

    1975-01-01

    For those involved in creative work with textiles, the degree of control possible in texture, finish, and color of fiber by growing and processing one's own (perhaps with students' help) can make the experience rewarding. The author describes the processes for flax and nettles and gives tips on necessary equipment. (Author/AJ)

  3. A new compact fixed-point blackbody furnace

    International Nuclear Information System (INIS)

    Hiraka, K.; Oikawa, H.; Shimizu, T.; Kadoya, S.; Kobayashi, T.; Yamada, Y.; Ishii, J.

    2013-01-01

    More and more NMIs are realizing their primary scale themselves with fixed-point blackbodies as their reference standard. However, commercially available fixed-point blackbody furnaces of sufficient quality are not always easy to obtain. CHINO Corp. and NMIJ, AIST jointly developed a new compact fixed-point blackbody furnace. The new furnace has such features as 1) improved temperature uniformity when compared to previous products, enabling better plateau quality, 2) adoption of the hybrid fixed-point cell structure with internal insulation to improve robustness and thereby to extend lifetime, 3) easily ejectable and replaceable heater unit and fixed-point cell design, leading to reduced maintenance cost, 4) interchangeability among multiple fixed points from In to Cu points. The replaceable cell feature facilitates long term maintenance of the scale through management of a group of fixed-point cells of the same type. The compact furnace is easily transportable and therefore can also function as a traveling standard for disseminating the radiation temperature scale, and for maintaining the scale at the secondary level and industrial calibration laboratories. It is expected that the furnace will play a key role of the traveling standard in the anticipated APMP supplementary comparison of the radiation thermometry scale

  4. Research on the Technology of Producing Building Stone by Using Blast Furnace Slag

    Science.gov (United States)

    Yan, Bingji; Zhang, Jianliang; Guo, Hongwei; Shi, Zhiwen; Liu, Feng

    During production of a large quantity of steel, slag is produced at the same time. This paper chooses blast furnace slag (BFS) as the main material for the research. The purpose of the research is to explore its optimal physicochemical properties and the use of BFS in building stone field. The paper elaborates the experimentation process of producing glass-ceramics and presents the results. The results show that SiO2 content in BFS and amount of Cr2O3 and Fe2O3 added as nucleating agents have certain effect on the properties of glass-ceramics. The results also show that the exothermic peak temperature of base glass is the lowest when adding 20% SiO2 to the BFS, and 2% Cr2O3 and 3% Fe2O3 as nucleating agents, which makes easy crystallization and optimal properties of the glass-ceramics.

  5. How to Grow Old

    Institute of Scientific and Technical Information of China (English)

    Bertrand Russell

    2008-01-01

    <正>1. In spite of the title, this article will really be on how not to grow old, which, at my time of life, is a much more important subject. My first advice would be to choose your ancestors carefully. Although both my parents died young, I have done well in this respect as regards my other ancestors. My maternal grandfather, it is true, was cut off in the flower of his youth at the age of sixty-seven,

  6. Electrically Anisotropic Layered Perovskite Single Crystal

    KAUST Repository

    Li, Ting-You

    2016-01-01

    -23). However, the difficulty in growing large-sized LOIHPs single crystal with superior electrical properties limits their practical applications. Here, we report a method to grow the centimeter-scaled LOIHP single crystal of [(HOC2H4NH3)2PbI4], demonstrating

  7. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  8. Radiometric report for a blast furnace tracing with radioactive isotopes

    International Nuclear Information System (INIS)

    Tanase, G.; Tanase, M.

    1995-01-01

    One of the methods to monitor refractory wall of blast furnace is its tracing with radioactive isotopes. The tracer isotope can be detected by two ways: the external dosimetric measurement at the armour of the blast furnace and/or the radiometric measurement of the iron sample charge by charge. Any change in radiometric situation of tracer radioisotope is recorded in a radiometric report. This paper presents an original concept of radiometric report based upon PARADOX and CORELDRAW soft kits. Their advantage are: quick and easy changes, easy recording of current radioactivity of tracer isotope, short history of changes, visual mapping of the tracer isotope and others. In this way we monitored 6 blast furnaces and more than 180 radioactive sources

  9. Production of blast furnace coke from soft brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

    1988-01-01

    Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

  10. Unique furnace system for high-energy-neutron experiments

    International Nuclear Information System (INIS)

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    1982-03-01

    The low flux of high energy neutron sources requires optimum utilization of the available neutron field. A furnace system has been developed in support of the US DOE fusion materials program which meets this challenge. Specimens positioned in two temperature zones just 1 mm away from the outside surface of a neutron window in the furnace enclosure can be irradiated simultaneously at two independent, isothermal (+- 1 0 C) temperatures. The temperature difference between these closely spaced isothermal zones is controllable from 0 to 320 0 C and the maximum temperature is 400 0 C. The design of the system also provides a controlled specimen environment, rapid heating and cooling and easy access to heaters and thermocouples. This furnace system is in use at the Rotating Target Neutron Source-II of Lawrence Livermore National Laboratory

  11. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  12. Lead scrap processing in rotary furnaces: a review

    Energy Technology Data Exchange (ETDEWEB)

    Rousseau, M

    1987-01-01

    Formerly, the lead scrap had been processed mainly in reverberatory and shaft furnaces or, even, in rotary furnaces (R.F.). The direct smelting of battery scrap entrains an expensive pollution control and high operating costs because of slag recirculation, coke consumption, losses in slag and matte. Nowadays, mechanized battery wrecking plants allow selective separation of casings and separators from metallic Pb (grids, poles, solders) as well as lead in non-metallic form (PbSO/sub 4/, PbO, PbO/sub 2/, contaminated with some Sb) frequently called paste. Because of their high performance and flexibility in metallurgical processing (melting, reducing, oxidizing and selective pouring) the R.F. supersedes the reverberatory furnace worldwide.

  13. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  14. Iron-sulfide crystals in probe deposits

    DEFF Research Database (Denmark)

    Laursen, Karin; Frandsen, Flemming

    1998-01-01

    Iron-sulfides were observed in deposits collected on a probe inserted at the top of the furnace of a coal-fired power station in Denmark. The chemical composition of the iron-sulfides is equivalent to pyrrhotite (FeS). The pyrrhotites are present as crystals and, based on the shape of the crystals......: (1) impact of low viscous droplets of iron sulfide; and (2) sulfur diffusion. Previous research on the influence of pyrite on slagging focused on the decomposition of pyrite into pyrrhotite and especially on the oxidation stage of this product during impact on the heat transfer surfaces...

  15. Crystallization kinetics of magnetic glass-ceramics prepared by the processing of waste materials

    International Nuclear Information System (INIS)

    Francis, A.A.

    2006-01-01

    The objective of the present investigation was to study the feasibility of conversion of an intimate mixture of blast furnace slag and blast furnace flue dust generated by a single industrial company into magnetic glass-ceramic product. Blast furnace slag (BFS) and blast furnace flue dust (BFD) are generated at a rate of 300,000 and 30,000 tons/year, respectively, from iron and steel factory. The crystallization mechanisms of a composition containing BFS and BFD in a 50/50 proportion were investigated by differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The crystallization temperature was found to vary from 900 to 1100 deg. C and two phases appeared in the crystallized samples: pyroxene Ca(Mg, Fe, Al)(Si, Al) 2 O 6 and magnetite/maghemite. Heating rate and particle sizes effects on crystal growth of powdered samples were studied by DTA. The apparent activation energy of crystal growth using the particle size 180-315 μm was determined to be 355 and 329 kJ/mol for the first and second peak, respectively. The presence of sharp and broad crystallization peaks indicate simultaneous surface and internal crystallization mechanism. Good wear resistance and chemical durability particularly in alkaline environment, combine with good hardness and magnetic properties make this glass-ceramic material potentially useful for various industrial applications

  16. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    International Nuclear Information System (INIS)

    JOHNSTON, D.C.

    2000-01-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed Loss on Ignition (LOI) equipment, including a model 1608FL CMTM Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform LOI testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an expected airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet G1 filter will be flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A

  17. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  18. Model technique for aerodynamic study of boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    1966-02-01

    The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

  19. Modelling and control of a diffusion/LPCVD furnace

    Science.gov (United States)

    Dewaard, H.; Dekoning, W. L.

    1988-12-01

    Heat transfer inside a cylindrical resistance diffusion/Low Pressure Chemical Vapor Deposition (LPCVD) furnace is studied with the aim of developing an improved temperature controller. A model of the thermal behavior is derived, which covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. Currently used temperature controllers are shown to be highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the LQG (linear quadratic Gaussian) type is proposed which features direct wafer temperature control. Some simulation results are given.

  20. Modernization of two gas-fired shaft annealing furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Barthof, G.; Porst, G.; Raczek, S.

    1986-04-01

    The objective was to modernize two existing shaft-type annealing furnaces used for the heat treatment of grey iron castings with the aim of reducing the consumption of gaseous fuel, minimize the formation of scale, decrease maintenance expense and apply more automatic control to the annealing process. This was to be achieved by an optimum combination of new types of construction materials and advanced firing and control equipment. The author describes the furnace in its condition prior to and after reconstruction. The operating results obtained after reconstruction were found to justify the costs incurred. The payback period is roughly one year.

  1. Video monitoring system for enriched uranium casting furnaces

    International Nuclear Information System (INIS)

    Turner, P.C.

    1978-03-01

    A closed-circuit television (CCTV) system was developed to upgrade the remote-viewing capability on two oralloy (highly enriched uranium) casting furnaces in the Y-12 Plant. A silicon vidicon CCTV camera with a remotely controlled lens and infrared filtering was provided to yield a good-quality video presentation of the furnace crucible as the oralloy material is heated from 25 to 1300 0 C. Existing tube-type CCTV monochrome monitors were replaced with solid-state monitors to increase the system reliability

  2. Nodal wear model: corrosion in carbon blast furnace hearths

    International Nuclear Information System (INIS)

    Verdeja, L. F.; Gonzalez, R.; Alfonso, A.; Barbes, M. F.

    2003-01-01

    Criteria developed for the Nodal Wear Model (NWM) were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node) of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid. (Author) 31 refs

  3. Computer simulation of processes in the dead–end furnace

    International Nuclear Information System (INIS)

    Zavorin, A S; Khaustov, S A; Zaharushkin, Russia N A

    2014-01-01

    We study turbulent combustion of natural gas in the reverse flame of fire–tube boiler simulated with the ANSYS Fluent 12.1.4 engineering simulation software. Aerodynamic structure and volumetric pressure fields of the flame were calculated. The results are presented in graphical form. The effect of the twist parameter for a drag coefficient of dead–end furnace was estimated. Finite element method was used for simulating the following processes: the combustion of methane in air oxygen, radiant and convective heat transfer, turbulence. Complete geometric model of the dead–end furnace based on boiler drawings was considered

  4. Use of coal-water mixtures in blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Malgarini, G; Giuli, M; Davide, A; Carlesi, C [Centro Sviluppo Materiali, Rome (Italy); Italsider, Genoa [Italy; Deltasider, Piombino [Italy

    1989-03-01

    At the present time, an ironworks blast furnace employing a pulverized coal injection (PCI) system is in operation at the Piombino Works (Italy). A wide development, within this industry, of PCI techniques is expected in the near future to limit, as much as possible, the rebuilding of coke ovens. Research activities and industrial trials aimed at maximizing the use of coal injection into blast furnaces are in course of development. This paper uses flowsheets to illustrate such a system and provides graphs to indicate the economic convenience of PCI systems as compared with systems using naphtha as an injected fuel.

  5. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  6. Energy Balance in DC Arc Plasma Melting Furnace

    International Nuclear Information System (INIS)

    Zhao Peng; Meng Yuedong; Yu Xinyao; Chen Longwei; Jiang Yiman; Nie Guohua; Chen Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency. (plasma technology)

  7. Scientific/Technical Report: Improvement in compensation and crystal growth of cadmium zinc telluride radiation detectors

    International Nuclear Information System (INIS)

    Kelvin G. Lynn; Kelly A. Jones

    2007-01-01

    Comparison of actual accomplishments with goals and objectives: (1) Growth of 12 ingots--Washington State University (WSU) more than met this goal for the project by growing 12 final ingots for the year. Nine of the twelve crystal growth ingots resolved gamma radiation at room temperature. The other three ingots where resistivity of ∼ 3 x 10 8 Ohm*cm for CG32a, CG36, and CG42 lower than expected, however none of these were tried with blocking contacts. All ingots were evaluated from tip to heel. In these three cases, the group III, dopant Aluminum (Al) was not detected to a level to compensate the Cd vacancies in the cadmium zinc telluride (CZT) thus the ingots were lower resistivity. The nine ingots that were successful radiation detectors averaged a bulk resistivity of 1.25 x 10 10 Ohm*cm and with a average μτ product for electrons of ∼ 2 x 10 -4 cm 2 /V with a 1/4 microsecond shaping time with samples ∼2 mm in thickness. (2) Attempt new compensations techniques--WSU also met this goal. Several doping schemes were attempted and investigated with various amounts of excess Tellurium added to the growth. The combination of Al and Erbium (Er) were first attempted for these ingots and subsequently CG34 was grown with Al, Er and Holmium. These compensation techniques produced radiation detectors and are currently under investigation. These growths were made with significant different doping levels to determine the affect of the dopants. CG43 was doped with Indium and Er. Indium was introduced instead of Al to determine if Indium is more soluble than Al for CZT and was less oxidized. This may decrease the amount of low resistivity ingots grown by doping with Indium instead of Al. (3) Grow large single crystals--Several changes in approach occurred in the crystal growth furnace. Steps were taken to maximize the crystal growth interface during growth by modifying liners, quartz, heat sinks, crucibles and various growth steps and temperature profiles. CG39 ingot

  8. Nickel-induced crystallization of amorphous silicon

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, J A; Arce, R D; Buitrago, R H [INTEC (CONICET-UNL), Gueemes 3450, S3000GLN Santa Fe (Argentina); Budini, N; Rinaldi, P, E-mail: jschmidt@intec.unl.edu.a [FIQ - UNL, Santiago del Estero 2829, S3000AOM Santa Fe (Argentina)

    2009-05-01

    The nickel-induced crystallization of hydrogenated amorphous silicon (a-Si:H) is used to obtain large grained polycrystalline silicon thin films on glass substrates. a-Si:H is deposited by plasma enhanced chemical vapour deposition at 200 deg. C, preparing intrinsic and slightly p-doped samples. Each sample was divided in several pieces, over which increasing Ni concentrations were sputtered. Two crystallization methods are compared, conventional furnace annealing (CFA) and rapid thermal annealing (RTA). The crystallization was followed by optical microscopy and scanning electron microscopy observations, X-ray diffraction, and reflectance measurements in the UV region. The large grain sizes obtained - larger than 100{mu}m for the samples crystallized by CFA - are very encouraging for the preparation of low-cost thin film polycrystalline silicon solar cells.

  9. Effect of Scale on Slab Heat Transfer in a Walking Beam Type Reheating Furnace

    OpenAIRE

    Man Young Kim

    2013-01-01

    In this work, the effects of scale on thermal behavior of the slab in a walking-beam type reheating furnace is studied by considering scale formation and growth in a furnace environment. Also, mathematical heat transfer model to predict the thermal radiation in a complex shaped reheating furnace with slab and skid buttons is developed with combined nongray WSGGM and blocked-off solution procedure. The model can attack the heat flux distribution within the furnace and the temperature distribut...

  10. Energy conservation in industrial furnaces with vertical radiation roofs of reinforced refractory concrete

    Energy Technology Data Exchange (ETDEWEB)

    Grafe, E

    1981-01-01

    The paper discusses static systems for furnaces of reinforced refractory concrete, the temperature field over the finned-plate cross section, the calculation of the reinforced refractory concrete, experimental application in a flat open-hearth pusher furnace, a pack heating furnace, and a sinker furnace. There are cantilever beam plates, frames, and drop ceiling elements particularly suited for efficient use of high-performance burners.

  11. Concrete with steel furnace slag and fractionated reclaimed asphalt pavement.

    Science.gov (United States)

    2014-09-01

    Steel furnace slag (SFS) is an industrial by-product material that can contain free calcium oxide (CaO) and free magnesium oxide (MgO), both : of which can cause significant expansion when hydrated. SFS aggregates are therefore not commonly used in c...

  12. REFINERY STAGE OF OXIDES RESTORATION IN ROTATIONAL FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2012-01-01

    Full Text Available The article is devoted to research of process of the iron-containing waste recycling in rotary tilting furnaces, in particular, to the phenomenon of formation of ball iron at transition from hard-phase to liquid-phase stage of iron restoration from scale.

  13. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  14. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized

  15. Modeling of evaporation processes in glass melting furnaces

    NARCIS (Netherlands)

    Limpt, van J.A.C.

    2007-01-01

    The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

  16. Metal diffusion from furnace tubes depends on location

    International Nuclear Information System (INIS)

    Albright, L.F.

    1988-01-01

    Studies of metal samples from an ethylene furnace on the Texas Gulf Coast, using a scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX), reveal preferential diffusion of chromium, titanium, and aluminum in the coil wall to the surfaces of the tube where they form metal oxides. These elements are gradually depleted from the tube wall. Complicated surface reactions that include the formation of several metal oxides, metal sulfides, and metal-catalyzed coke also occur. Several mechanisms can be postulated as to how metal fines or compounds are formed and transferred in the coil and transfer lines exchanger (TLX) of ethylene units. These surface reactions directly or indirectly affect coke formation in the tube. Finally, creep in the coils is likely a factor in promoting corrosion. Such creep is promoted by variable temperature-time patterns to which a coil is exposed during pyrolysis, and then decoking. Periods of stress and compression occur in the coil walls. Knowledge of the diffusion and reactions that take place can result in better furnace operations and decoking procedures to extend the life of the furnace tubes. In this second installment of a four-part series, photomicrographs of four pyrolysis tube samples from the ethylene furnace indicate that significant differences existed between the outer surfaces, inner surfaces, and cross-sectional areas of the samples. The first installment of the series dealt with coke

  17. Development of synthetic graphite resistive elements for sintering furnace

    International Nuclear Information System (INIS)

    Otani, C.; Rezende, Mirabel C.; Polidoro, H.A.; Otani, S.

    1987-01-01

    The synthetic graphites have been produced using lignin coke, natural graphite and phenolic resin. The bulk density, porosity, flexural strength and eletrical resistivity measurements have been performed on specimens at about 2400 0 C. The performance of these materials, as heating elements, was evaluated in a sintering furnace prototype. This paper reports the fabrication process and the experimental results. (Author) [pt

  18. Studying and improving blast furnace cast iron quality

    Directory of Open Access Journals (Sweden)

    Т. К. Balgabekov

    2014-10-01

    Full Text Available In the article there are presented the results of studies to improve the quality of blast furnace cast iron. It was established that using fire clay suspension for increasing the mould covering heat conductivity improves significantly pig iron salable condition and filtration refining method decreases iron contamination by nonmetallic inclusions by 50 – 70 %.

  19. Fuzzy diagnosis of float-glass production furnace

    NARCIS (Netherlands)

    Spaanenburg, L; TerHaseborg, H; Nijhuis, JAG; Reusch, B

    1997-01-01

    The industrial production of high-quality float-glass is usually supervised by the single human expert. It is of interest to formalize his empirical knowledge to support the furnace operator at all times during the day. The paper describes the systematic development of a fuzzy expert with 6 blocks

  20. Characterization of calcium carbonate sorbent particle in furnace environment

    International Nuclear Information System (INIS)

    Lee, Kang Soo; Jung, Jae Hee; Keel, Sang In; Yun, Jin Han; Min, Tai Jin; Kim, Sang Soo

    2012-01-01

    The oxy-fuel combustion system is a promising technology to control CO 2 and NO X emissions. Furthermore, sulfation reaction mechanism under CO 2 -rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO 3 ) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO 3 , which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO 3 sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO 2 atmosphere due to the higher CO 2 partial pressure. Instead, the sintering effect was dominant in the CO 2 atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain–subgrain structure model in both the air and CO 2 atmospheres.

  1. Furnace Fire and Women: Agents of Iron Production and Social ...

    African Journals Online (AJOL)

    ... production either in the decoration of technical ceramics or activities and usage of or exchanges of words among the workers during production activities. Such rich experience lends a means of putting together ingredients resulting in a material culture made of iron. Key words: Ethiopia, Oromo, myth, furnace, fire, women, ...

  2. Numerical modelling of an industrial glass-melting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Hill, S C [Brigham Young Univ., Advanced Combustion Engineering Research Center, Provo, UT (United States); Webb, B W; McQuay, M Q [Brigham Young Univ., Mechanical Engineering Dept., Provo, UT (United States); Newbold, J [Lockheed Aerospace, Denver, CO (United States)

    2000-03-01

    The predictive capability of two comprehensive combustion codes, PCGC-3 and FLUENT, to simulate local flame structure and combustion characteristics in a industrial gas-fired, flat-glass furnace is investigated. Model predictions are compared with experimental data from the furnace for profiles of velocity, species concentrations, temperatures, and wall-incident radiative heat flux. Predictions from both codes show agreement with the measured mean velocity profiles and incident radiant flux on the crown. However, significant differences between the code predictions and measurements are observed for the flame-ozone temperatures and species concentrations. The observed discrepancies may be explained by (i) uncertainties in the distributions of mean velocity and turbulence in the portneck, (ii) uncertainties in the port-by-port stoichiometry, (iii) different grid-based approximations to the furnace geometry made in the two codes, (iv) the assumption of infinitely fast chemistry made in the chemical reaction model of both codes, and (v) simplifying assumptions made in the simulations regarding the complex coupling between the combustion space, batch blanket, and melt tank. The study illustrates the critical need for accurate boundary conditions (inlet air and fuel flow distributions, boundary surface temperatures, etc.) and the importance of representative furnace geometry in simulating these complex industrial combustion systems. (Author)

  3. A review of NOx formation mechanisms in recovery furnaces

    International Nuclear Information System (INIS)

    Nichols, K.M.; Thompson, L.M.; Empie, H.J.

    1993-01-01

    Review of NOx formation studies shows that NO forms in recovery furnaces primarily by two independent mechanisms, thermal and fuel. Thermal NO formation is extremely temperature-sensitive. However, theoretical predictions indicate that recovery furnace temperatures are not high enough to form significant thermal NO. Fuel NO formation is less temperature-sensitive, and is related to fuel nitrogen content. Black liquors are shown to contain 0.05 to 0.24 weight percent fuel nitrogen. Conversion of just 20% of this would yield approximately 25-120 ppm NOx (at 8% 0 2 ) in the flue gas, enough to represent the majority of the total NOx. Data from operating recovery furnaces show NOx emissions ranging from near zero to over 100 ppm at 8% 0 2 . An apparent increase in recovery furnace NOx emissions was observed with increasing solids. This increase is much less than predicted by thermal NO formation theory, indicating that other NO formation/destruction mechanisms, such as fuel NO formation, are important. No data are available to show the relative importance of thermal and fuel NO to total NOx during black liquor combustion

  4. Materials analyses of ceramics for glass furnace recuperators

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G.W.; Tennery, V.J.

    1979-11-01

    The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

  5. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples.

  6. Analysis of combustion efficiency in a pelletizing furnace

    Directory of Open Access Journals (Sweden)

    Rafael Simões Vieira de Moura

    Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

  7. Reliability of graphite furnace atomic absorption spectrometry as ...

    African Journals Online (AJOL)

    Purpose: To evaluate the comparative efficiency of graphite furnace atomic absorption spectrometry (GFAAS) and hydride generation atomic absorption spectrometry (HGAAS) for trace analysis of arsenic (As) in natural herbal products (NHPs). Method: Arsenic analysis in natural herbal products and standard reference ...

  8. A REVIEW OF MILD COMBUSTION AND OPEN FURNACE DESIGN CONSIDERATION

    Directory of Open Access Journals (Sweden)

    M.M. Noor

    2012-12-01

    Full Text Available Combustion is still very important to generate energy. Moderate or Intense Low-oxygen Dilution (MILD combustion is one of the best new technologies for clean and efficient combustion. MILD combustion has been proven to be a promising combustion technology in industrial applications with decreased energy consumption due to the uniformity of its temperature distribution. It is clean compared to traditional combustion due to producing low NOx and CO emissions. This article provides a review and discussion of recent research and developments in MILD. The issue and applications are summarized, with some suggestions presented on the upgrading and application of MILD in the future. Currently MILD combustion has been successfully applied in closed furnaces. The preheating of supply air is no longer required since the recirculation inside the enclosed furnace already self-preheats the supply air and self-dilutes the oxygen in the combustion chamber. The possibility of using open furnace MILD combustion will be reviewed. The design consideration for open furnace with exhaust gas re-circulation (EGR was discussed.

  9. Growing a market economy

    Energy Technology Data Exchange (ETDEWEB)

    Basu, N.; Pryor, R.J.

    1997-09-01

    This report presents a microsimulation model of a transition economy. Transition is defined as the process of moving from a state-enterprise economy to a market economy. The emphasis is on growing a market economy starting from basic microprinciples. The model described in this report extends and modifies the capabilities of Aspen, a new agent-based model that is being developed at Sandia National Laboratories on a massively parallel Paragon computer. Aspen is significantly different from traditional models of the economy. Aspen`s emphasis on disequilibrium growth paths, its analysis based on evolution and emergent behavior rather than on a mechanistic view of society, and its use of learning algorithms to simulate the behavior of some agents rather than an assumption of perfect rationality make this model well-suited for analyzing economic variables of interest from transition economies. Preliminary results from several runs of the model are included.

  10. The growing fibroadenoma

    International Nuclear Information System (INIS)

    Sanders, Linda M; Sara, Rana

    2015-01-01

    Fibroadenomas (FAs) are the most common tumors of the breast clinically and pathologically in adolescent and young women but may be discovered at any age. With increasing use of core biopsy rather than excision for diagnosis, it is now commonplace to follow these lesions with imaging. To assess the incidence of epithelial abnormalities (atypia, in situ or invasive, ductal or lobular malignancies) in FAs diagnosed by core biopsy and to re-evaluate the management paradigm for any growing FA. A retrospective review of the senior author’s pathology results over 19 years identified 2062 nodular FAs (biopsied by ultrasound or stereotactic guidance). Eighty-three core biopsied FAs were identified which subsequently enlarged. Twelve of 2062 of core biopsied nodules demonstrated atypia, in situ, or invasive malignancy (ductal or lobular) within or adjacent to the FA (0.58%). Eighty-three FAs enlarged and underwent either surgical excision (n = 65), repeat core biopsy (n = 9), or imaging follow-up (n = 9). The incidence of atypia, in situ or invasive malignancy was 0/83 (0%). Two enlarging FAs were subsequently surgically diagnosed as benign phyllodes tumors (PT). Malignancy in or adjacent to a core biopsied FA is rare. The risk of cancer in a growing FA is even rarer; none were present in our series. FAs with abnormal epithelial abnormalities require excision. Otherwise, FAs without epithelial abnormality diagnosed by core biopsy need no specific follow-up considering the negligible incidence of conversion to malignancy. The breast interventionalist must know how to manage discordant pathology results

  11. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  12. 10 CFR 431.72 - Definitions concerning commercial warm air furnaces.

    Science.gov (United States)

    2010-01-01

    ... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial warm air furnaces. 431... CERTAIN COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Warm Air Furnaces § 431.72 Definitions concerning commercial warm air furnaces. The following definitions apply for purposes of this subpart D, and of subparts...

  13. 76 FR 56339 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2011-09-13

    ...) which covered furnaces (but not boilers), and it establishes amended energy efficiency standards for... Database for Residential Furnaces and Boilers,\\7\\ and the Consortium for Energy Efficiency's Qualifying...\\ Consortium of Energy Efficiency, Qualifying Furnace and Boiler List (2010) (Available at: http://www.cee1.org...

  14. 46 CFR 59.15-5 - Stayed furnaces and combustion chambers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Stayed furnaces and combustion chambers. 59.15-5 Section... and combustion chambers. (a) Where the plate forming the walls of stayed furnaces or combustion... wall of a stayed furnace or combustion chamber, the defective portion of the plate shall be cut away...

  15. 75 FR 41102 - Energy Conservation Program: Energy Conservation Standards for Furnace Fans: Reopening of Public...

    Science.gov (United States)

    2010-07-15

    ... Furnace Fans: Reopening of Public Comment Period AGENCY: Office of Energy Efficiency and Renewable Energy... work of residential heating and cooling systems (``furnace fans''). The comment period closed on July 6... information relevant to the furnace fan rulemaking will be accepted until July 27, 2010. ADDRESSES: Interested...

  16. Efficient use of power in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Freeman, E R; Medley, J E

    1978-02-01

    The maximum transfer of electric energy to the metal in an arc furnace depends on the length of arc and the impedance of the electrical supply system from the generators to the arc itself. The use of directly-reduced sponge iron by continuous feeding results in long periods of flat-bath operation, when it is particularly important to keep a short high-current arc to get the heat into the metal rather than to the refractories, which would suffer excessive wear. By reference to a 125 ton furnace, a method of assessing the optimum operating currents and power factors and the effects of differing power-supply systems is illustrated. The importance of a low-impedance power system is illustrated, and the possibility of being unable to use the maximum furnace power without excessive refractory wear is noted. The particular problems of connecting arc-furnace loads to electrical supply systems are reviewed, and consideration is given to the problem of voltage flicker. The use of compensators is discussed with reference to existing installations, in which strong supplies from the supply-authority system are not economically available. The furnace operating characteristics, which indicate the optimum points of working, have to be checked on commissioning, and the test procedures are outlined. The optimum points for each type of charge and steel can be assessed only during their actual production. The importance of proper recording of relevant data is stressed, and reference is made to the use of computers and automatic power-input controllers.

  17. Numerical study of particle filtration in an induction crucible furnace

    International Nuclear Information System (INIS)

    Asad, Amjad; Kratzsch, Christoph; Dudczig, Steffen; Aneziris, Christos G.; Schwarze, Rüdiger

    2016-01-01

    Highlights: • Removing particles from a melt in an induction furnace by using a filter is introduced. • The effect of filter and its permeability on the melt flow is shown. • The impact of filter permeability and particle diameter on filter efficiency is studied. • The filter efficiency depends on filter position and number of the used filter. - Abstract: The present paper deals with a numerical investigation of the turbulent melt flow driven by the electromagnetic force in an induction furnace. The main scope of the paper is to present a new principle to remove non-metallic particles from steel melt in an induction furnace by immersing a porous filter in the melt. The magnetic field acting on the melt is calculated by using the open source software MaxFEM"®, while the turbulent flow is simulated by means of the open source computational fluid dynamics library OpenFOAM"®. The validation of the numerical model is accomplished by using experimental results for the flow without the immersed filter. Here it is shown that the time-averaged flow, obtained numerically is in a good quantitive agreement with the experimental data. Then, the validated numerical model is employed to simulate the melt flow with the immersed filter in the induction furnace of a new type of real steel casting simulator investigated at Technische Universität Bergakademie Freiberg. The considerable effect of the filter on the flow pattern is indicated in the present work. Moreover, it is shown that the filter permeability and its position have a significant influence on the melt flow in the induction furnace. Additionally, particles are injected in the flow domain and tracked by using Lagrangian framework. In this case, the efficiency of the used filter is determined in the present investigation depending on its permeability, its position and the particles diameter.

  18. Melting ice, growing trade?

    Directory of Open Access Journals (Sweden)

    Sami Bensassi

    2016-05-01

    Full Text Available Abstract Large reductions in Arctic sea ice, most notably in summer, coupled with growing interest in Arctic shipping and resource exploitation have renewed interest in the economic potential of the Northern Sea Route (NSR. Two key constraints on the future viability of the NSR pertain to bathymetry and the future evolution of the sea ice cover. Climate model projections of future sea ice conditions throughout the rest of the century suggest that even under the most “aggressive” emission scenario, increases in international trade between Europe and Asia will be very low. The large inter-annual variability of weather and sea ice conditions in the route, the Russian toll imposed for transiting the NSR, together with high insurance costs and scarce loading/unloading opportunities, limit the use of the NSR. We show that even if these obstacles are removed, the duration of the opening of the NSR over the course of the century is not long enough to offer a consequent boost to international trade at the macroeconomic level.

  19. Growth of ruby crystals by the heat exchanger method, phase 1: NSF small business innovation research

    Science.gov (United States)

    Schmid, F.; Khattak, C. P.

    1980-03-01

    Conditions for the growth of large, uniformly doped laser crystals by the heat exchanger method are explored. Determination of the melt point, selection of crucible material and establishment of furnace operating parameters are discussed. The melt point of ruby was found to be 2040 plus or minus 10 C. Molybdenum crucibles can be used to contain ruby in vacuum as well as under argon atmospheres at desired superheat temperatures over extended periods required for crystal growth. Thermodynamic analysis was conducted and vapor pressures of volatile species calculated. Experimentally, volatilization of chromium oxides was suppressed by using welded covers on crucibles and operating under an argon pressure in the furnace.

  20. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

    Energy Technology Data Exchange (ETDEWEB)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-07-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  1. Crystals in crystals

    DEFF Research Database (Denmark)

    Christensen, Claus H.; Schmidt, I.; Carlsson, A.

    2005-01-01

    A major factor governing the performance of catalytically active particles supported on a zeolite carrier is the degree of dispersion. It is shown that the introduction of noncrystallographic mesopores into zeolite single crystals (silicalite-1, ZSM-5) may increase the degree of particle dispersion....... As representative examples, a metal (Pt), an alloy (PtSn), and a metal carbide (beta-Mo2C) were supported on conventional and mesoporous zeolite carriers, respectively, and the degree of particle dispersion was compared by TEM imaging. On conventional zeolites, the supported material aggregated on the outer surface...

  2. Hopper Growth of Salt Crystals.

    Science.gov (United States)

    Desarnaud, Julie; Derluyn, Hannelore; Carmeliet, Jan; Bonn, Daniel; Shahidzadeh, Noushine

    2018-06-07

    The growth of hopper crystals is observed for many substances, but the mechanism of their formation remains ill understood. Here we investigate their growth by performing evaporation experiments on small volumes of salt solutions. We show that sodium chloride crystals that grow very fast from a highly supersaturated solution form a peculiar form of hopper crystal consisting of a series of connected miniature versions of the original cubic crystal. The transition between cubic and such hopper growth happens at a well-defined supersaturation where the growth rate of the cubic crystal reaches a maximum (∼6.5 ± 1.8 μm/s). Above this threshold, the growth rate varies as the third power of supersaturation, showing that a new mechanism, controlled by the maximum speed of surface integration of new molecules, induces the hopper growth of cubic crystals in cascade.

  3. single crystals

    Indian Academy of Sciences (India)

    2018-05-18

    May 18, 2018 ... Abstract. 4-Nitrobenzoic acid (4-NBA) single crystals were studied for their linear and nonlinear optical ... studies on the proper growth, linear and nonlinear optical ..... between the optic axes and optic sign of the biaxial crystal.

  4. Crystal Systems.

    Science.gov (United States)

    Schomaker, Verner; Lingafelter, E. C.

    1985-01-01

    Discusses characteristics of crystal systems, comparing (in table format) crystal systems with lattice types, number of restrictions, nature of the restrictions, and other lattices that can accidently show the same metrical symmetry. (JN)

  5. CFD simulation of gas and particles combustion in biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Griselin, Nicolas

    2000-11-01

    In this thesis, gas and particle combustion in biomass furnaces is investigated numerically. The aim of this thesis is to use Computational Fluid Dynamics (CFD) technology as an effective computer based simulation tool to study and develop the combustion processes in biomass furnaces. A detailed model for the numerical simulation of biomass combustion in a furnace, including fixed-bed modeling, gas-phase calculation (species distribution, temperature field, flow field) and gas-solid two-phase interaction for flying burning particles is presented. This model is used to understand the mechanisms of combustion and pollutant emissions under different conditions in small scale and large scale furnaces. The code used in the computations was developed at the Division of Fluid Mechanics, LTH. The flow field in the combustion enclosure is calculated by solving the Favre-averaged Navier-Stokes equations, with standard {kappa} - {epsilon} turbulence closure, together with the energy conservation equation and species transport equations. Discrete transfer method is used for calculating the radiation source term in the energy conservation equation. Finite difference is used to solve the general form of the equation yielding solutions for gas-phase temperatures, velocities, turbulence intensities and species concentrations. The code has been extended through this work in order to include two-phase flow simulation of particles and gas combustion. The Favre-averaged gas equations are solved in a Eulerian framework while the submodels for particle motion and combustion are used in the framework of a Lagrangian approach. Numerical simulations and measurement data of unburned hydrocarbons (UHC), CO, H{sub 2}, O{sub 2} and temperature on the top of the fixed bed are used to model the amount of tar and char formed during pyrolysis and combustion of biomass fuel in the bed. Different operating conditions are examined. Numerical calculations are compared with the measured data. It is

  6. Growing Galaxies Gently

    Science.gov (United States)

    2010-10-01

    New observations from ESO's Very Large Telescope have, for the first time, provided direct evidence that young galaxies can grow by sucking in the cool gas around them and using it as fuel for the formation of many new stars. In the first few billion years after the Big Bang the mass of a typical galaxy increased dramatically and understanding why this happened is one of the hottest problems in modern astrophysics. The results appear in the 14 October issue of the journal Nature. The first galaxies formed well before the Universe was one billion years old and were much smaller than the giant systems - including the Milky Way - that we see today. So somehow the average galaxy size has increased as the Universe has evolved. Galaxies often collide and then merge to form larger systems and this process is certainly an important growth mechanism. However, an additional, gentler way has been proposed. A European team of astronomers has used ESO's Very Large Telescope to test this very different idea - that young galaxies can also grow by sucking in cool streams of the hydrogen and helium gas that filled the early Universe and forming new stars from this primitive material. Just as a commercial company can expand either by merging with other companies, or by hiring more staff, young galaxies could perhaps also grow in two different ways - by merging with other galaxies or by accreting material. The team leader, Giovanni Cresci (Osservatorio Astrofisico di Arcetri) says: "The new results from the VLT are the first direct evidence that the accretion of pristine gas really happened and was enough to fuel vigorous star formation and the growth of massive galaxies in the young Universe." The discovery will have a major impact on our understanding of the evolution of the Universe from the Big Bang to the present day. Theories of galaxy formation and evolution may have to be re-written. The group began by selecting three very distant galaxies to see if they could find evidence

  7. Fuel sparing: Control of industrial furnaces using process gas as supplemental fuel

    International Nuclear Information System (INIS)

    Boisvert, Patrick G.; Runstedtler, Allan

    2014-01-01

    Combustible gases from industrial processes can be used to spare purchased fuels such as natural gas and avoid wasteful flaring of the process gases. One of the challenges of incorporating these gases into other furnaces is their intermittent availability. In order to incorporate the gases into a continuously operating furnace, the furnace control system must be carefully designed so that the payload is not affected by the changing fuel. This paper presents a transient computational fluid dynamics (CFD) model of an industrial furnace that supplements natural gas with carbon monoxide during furnace operation. A realistic control system of the furnace is simulated as part of the CFD calculation. The time dependent changes in fuels and air injection on the furnace operation is observed. It is found that there is a trade-off between over-controlling the furnace, which results in too sensitive a response to normal flow oscillations, and under-controlling, which results in a lagged response to the fuel change. - Highlights: •Intermittently available process gases used in a continuously operating furnace. •Study shows a trade-off between over-controlling and under-controlling the furnace. •Over-controlling: response too sensitive to normal flow oscillations. •Under-controlling: lagged response to changing fuel composition. •Normal flow oscillations in furnace would not be apparent in steady-state model

  8. A Czochralski crystal puller automated by the weighing method

    International Nuclear Information System (INIS)

    Blumberg, H.; Reiche, P.; Watzinger, W.

    1981-01-01

    The automated crystal growing equipment makes use of a commercial electronic balance equipped with a microprocessor. The mode of operation is explained and experiences got on the occasion of crystal growth experiments are presented. (author)

  9. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  10. Investigation and analysis of the usefulness of the Zellik method to design energy conserving electric furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Szilagyi, L.; Fay, G.

    1984-01-01

    The characteristics predetermined by the method Zellik in designing the electrical furnaces isolated traditionally are comparable with measured values of furnaces in operation. The newest furnaces have been built with isolation resulting in a lower energy consumption. To plot the static characteristics, the furnace was heated up three times to the steady state. In determining the static heat capacity the stored heat was measured by the conventional method. With a view to determining the kinetic heat capacity the furnace was heated up at different rates. On the base of the operating results of the furnace can be stated both the practicability of the method Zellik and the improvement of the characteristics of the furnace isolated with fibrous material.

  11. Developments of integrated laser crystals by a direct bonding method

    International Nuclear Information System (INIS)

    Sugiyama, Akira; Fukuyama, Hiroyasu; Katsumata, Masaki; Tanaka, Mitsuhiro; Okada, Yukikatu

    2003-01-01

    Laser crystal integration using a neodymium-doped yttrium vanadate (or orthovanadate) laser crystal, and non-doped yttrium vanadate crystals that function as cold fingers has been demonstrated. A newly developed dry etching process was adopted in the preparation for contact of mechanically polished surfaces. In the heat treatment process, temperature optimization was essential to get rid of precipitation of vanadic acid caused by the thermo-chemical reaction in a vacuum furnace. The bonded crystal was studied via optical characteristics, magnified inspections, laser output performances pumped by a CW laser diode. From these experiments, it was clear that the integrated Nd:YVO 4 laser crystal, securing the well-improved thermal conductivity, can increase laser output power nearly twice that of the conventional single crystal which was cracked in high power laser pumping of 10 W due to its intrinsic poor thermal conductivity. (author)

  12. On dewetting of thin films due to crystallization (crystallization dewetting).

    Science.gov (United States)

    Habibi, Mehran; Rahimzadeh, Amin; Eslamian, Morteza

    2016-03-01

    Drying and crystallization of a thin liquid film of an ionic or a similar solution can cause dewetting in the resulting thin solid film. This paper aims at investigating this type of dewetting, herein termed "crystallization dewetting", using PbI2 dissolved in organic solvents as the model solution. PbI2 solid films are usually used in X-ray detection and lead halide perovskite solar cells. In this work, PbI2 films are fabricated using spin coating and the effect of major parameters influencing the crystallization dewetting, including the type of the solvent, solution concentration, drying temperature, spin speed, as well as imposed vibration on the substrate are studied on dewetting, surface profile and coverage, using confocal scanning laser microscopy. Simplified hydrodynamic governing equations of crystallization in thin films are presented and using a mathematical representation of the process, it is phenomenologically demonstrated that crystallization dewetting occurs due to the absorption and consumption of the solution surrounding a growing crystal. Among the results, it is found that a low spin speed (high thickness), a high solution concentration and a low drying temperature promote crystal growth, and therefore crystallization dewetting. It is also shown that imposed vibration on the substrate can affect the crystal size and crystallization dewetting.

  13. Chemical energy in electro arc furnace - examples from experience

    International Nuclear Information System (INIS)

    Shushlevski, Ljupcho; Georgievski, Panche; Hadzhidaovski, Ilija

    2004-01-01

    Great competition on the market in steel-producing and chemical lack of electrical energy leads to realization of new project in section Steelworks AD 'Makstil' - Skopje named: 'Substitution of electrical energy i.e. entering of additional chemical energy in Electrical arc furnace for steel melting using fuels-naturual gas (CH 4 ), oxygen (O 2 ) and carbon (C)'. It is accumulate experience from two and one half year of intensive use of chemical energy with its accompanying problems, appropriate efficiency and economy in process for steel producing. In 2001 year we announced and described project for using of an additional alternative chemical energy in aggregate Electrical are furnace. In this work we will present realization, working experience and efficiency of the system for generating chemical energy. Practical realization needs serious approach in chemical energy usage The usage of chemical energy brings restrictions and needs many innovation for protection of equipment from shown aggressiveness during the combustion of fuel gasses. (Author)

  14. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  15. Simulating the heat transfer process of horizontal anode baking furnace

    Energy Technology Data Exchange (ETDEWEB)

    L.Q. Zhang; C.G. Zheng; M.H. Xu [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion

    2005-07-01

    A transient two-dimensional mathematical model of a horizontal baking furnace is presented. The model combines complex thermal phenomena in a baking process such as air infiltration, evolution and combustion of volatile matters, combustion of packing coke, and heat losses. The predicted results are in good agreement with measured data. Furthermore, the process is simulated under different operating conditions such as firing cycle time, airflow and air infiltration. The simulated results indicate that the fuel consumption decreases as the firing cycle time decreases. It is also found that reducing the airflow and air infiltration will help to save fuel. The model is proved to be a useful tool for the process optimisation of the baking furnace in the aluminum industry.

  16. Simulation, optimization and control of a thermal cracking furnace

    International Nuclear Information System (INIS)

    Masoumi, M.E.; Sadrameli, S.M.; Towfighi, J.; Niaei, A.

    2006-01-01

    The ethylene production process is one of the most important aspect of a petrochemical plant and the cracking furnace is the heart of the process. Since, ethylene is one of the raw materials in the chemical industry and the market situation of not only the feed and the product, but also the utility is rapidly changing, the optimal operation and control of the plant is important. A mathematical model, which describes the static and dynamic operations of a pilot plant furnace, was developed. The static simulation was used to predict the steady-state profiles of temperature, pressure and products yield. The dynamic simulation of the process was used to predict the transient behavior of thermal cracking reactor. Using a dynamic programming technique, an optimal temperature profile was developed along the reactor. Performances of temperature control loop were tested for different controller parameters and disturbances. The results of the simulation were tested experimentally in a computer control pilot plant

  17. Performance characterization of the SERI High-Flux Solar Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Lewandowski, A.; Bingham, C. (Solar Energy Research Inst., Golden, CO (United States)); O' Gallagher, J.; Winston, R.; Sagie, D. (Univ. of Chicago, IL (United States))

    1991-12-01

    This paper describes a unique, new solar furnace at the Solar Energy Research Institute (SERI) that can generate a wide range of flux concentrations to support research in areas including materials processing, high-temperature detoxification and high-flux optics. The furnace is unique in that it uses a flat, tracking heliostat along with a long focal length-to-diameter (f/D) primary concentrator in an off-axis configuration. The experiments are located inside a building completely outside the beam between the heliostat and primary concentrator. The long f/D ratio of the primary concentrator was designed to take advantage of a nonimaging secondary concentrator to significantly increase the flux concentration capabilities of the system. Results are reported for both the single-stage and two-stage configurations. (orig.).

  18. Through-furnace for burning solid organic substances

    International Nuclear Information System (INIS)

    Kemmler, G.; Schlich, E.

    1984-01-01

    The through-furnace for burning radio-active organic solid waste consists of a reaction pipe heated from the outside, an input device and an output device. A solid pump is used as the input device, which has a common longitudinal axis with the reaction pipe. The reaction pipe is widened in the transport direction of the combustion pipe, where the angle between the longitudinal axis and the pipe wall is 0.5 to 5 0 . The pipe wall is wholely or partially permeable to gas. The thermal treatment of the solid organic substances can occur by combustion or by pyrohydrolysis or pyrolysis in the through-furnace. (orig./HP) [de

  19. Water cooling system for sintering furnaces of nuclear fuel pellets

    International Nuclear Information System (INIS)

    1996-01-01

    This work has as a main objective to develop a continuous cooling water system, which is necessary for the cooling of the sintering furnaces. This system is used to protect them as well as for reducing the water consumption, ejecting the heat generated into this furnaces and scattering it into the atmosphere in a fast and continuous way. The problem was defined and the reference parameters established, making the adequate research. The materials were selected as well as the length of the pipeline which will carry the secondary refrigerant fluid (water). Three possible solutions were tried,and evaluated, and from these, the thermal and economically most efficient option was selected. The layout of the solution was established and the theoretical construction of a cooling system for liquids using dichlorofluoromethane (R-22), as a refrigerant and a air cooled condenser, was accomplished. (Author)

  20. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  1. Pollutant emissions of commercial and industrial wood furnaces

    International Nuclear Information System (INIS)

    Baumbach, G.; Angerer, M.

    1993-03-01

    Based on literature surveys, personal contacts to designers, manufactures and users of woold furnaces, as well as informations of experts from Austria and Switzerland, the used wood fuels and combustion techniques and the potentially by commercial and industrial wood burning emitted air pollutants are described; including the mechanism of pollutant formation, concentrations, and their environmental relevance. The actual situation in Baden-Wuerttemberg concerning the used wood fuels, the state of installed and operated furnaces and the amount of emitted pollutants is presented basing on informations of the 'Statistical Country Bureau' and a country-wide inquiry round the chimney-sweepers. In order to realize the described existing possibilities to reduce pollutant emissions the introduction of a general brand test and certification mode is proposed. (orig.). 53 figs., 118 refs [de

  2. Fuzzy Logic Temperature Control System For The Induction Furnace

    Directory of Open Access Journals (Sweden)

    Lei Lei Hnin

    2015-08-01

    Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

  3. System design description for the whole element furnace testing system

    International Nuclear Information System (INIS)

    Ritter, G.A.; Marschman, S.C.; MacFarlan, P.J.; King, D.A.

    1998-05-01

    This document provides a detailed description of the Hanford Spent Nuclear Fuel (SNF) Whole Element Furnace Testing System located in the Postirradiation Testing Laboratory G-Cell (327 Building). Equipment specifications, system schematics, general operating modes, maintenance and calibration requirements, and other supporting information are provided in this document. This system was developed for performing cold vacuum drying and hot vacuum drying testing of whole N-Reactor fuel elements, which were sampled from the 105-K East and K West Basins. The proposed drying processes are intended to allow dry storage of the SNF for long periods of time. The furnace testing system is used to evaluate these processes by simulating drying sequences with a single fuel element and measuring key system parameters such as internal pressures, temperatures, moisture levels, and off-gas composition

  4. Crystallization of isoelectrically homogeneous cholera toxin

    International Nuclear Information System (INIS)

    Spangler, B.D.; Westbrook, E.M.

    1989-01-01

    Past difficulty in growing good crystals of cholera toxin has prevented the study of the crystal structure of this important protein. The authors have determined that failure of cholera toxin to crystallize well has been due to its heterogeneity. They have now succeeded in overcoming the problem by isolating a single isoelectric variant of this oligomeric protein (one A subunit and five B subunits). Cholera toxin purified by their procedure readily forms large single crystals. The crystal form has been described previously. They have recorded data from native crystals of cholera toxin to 3.0-angstrom resolution with our electronic area detectors. With these data, they have found the orientation of a 5-fold symmetry axis within these crystals, perpendicular to the screw dyad of the crystal. They are now determining the crystal structure of cholera toxin by a combination of multiple heavy-atom isomorphous replacement and density modification techniques, making use of rotational 5-fold averaging of the B subunits

  5. Growth of single crystals of BaFe12O19 by solid state crystal growth

    International Nuclear Information System (INIS)

    Fisher, John G.; Sun, Hengyang; Kook, Young-Geun; Kim, Joon-Seong; Le, Phan Gia

    2016-01-01

    Single crystals of BaFe 12 O 19 are grown for the first time by solid state crystal growth. Seed crystals of BaFe 12 O 19 are buried in BaFe 12 O 19 +1 wt% BaCO 3 powder, which are then pressed into pellets containing the seed crystals. During sintering, single crystals of BaFe 12 O 19 up to ∼130 μm thick in the c-axis direction grow on the seed crystals by consuming grains from the surrounding polycrystalline matrix. Scanning electron microscopy-energy dispersive spectroscopy analysis shows that the single crystal and the surrounding polycrystalline matrix have the same chemical composition. Micro-Raman scattering shows the single crystal to have the BaFe 12 O 19 structure. The optimum growth temperature is found to be 1200 °C. The single crystal growth behavior is explained using the mixed control theory of grain growth. - Highlights: • Single crystals of BaFe 12 O 19 are grown by solid state crystal growth. • A single crystal up to ∼130 μm thick (c-axis direction) grows on the seed crystal. • The single crystal and surrounding ceramic matrix have similar composition. • Micro-Raman scattering shows the single crystal has the BaFe 12 O 19 structure.

  6. Characterization of calcium carbonate sorbent particle in furnace environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

  7. Automated handling for SAF batch furnace and chemistry analysis operations

    International Nuclear Information System (INIS)

    Bowen, W.W.; Sherrell, D.L.; Wiemers, M.J.

    1981-01-01

    The Secure Automated Fabrication Program is developing a remotely operated breeder reactor fuel pin fabrication line. The equipment will be installed in the Fuels and Materials Examination Facility being constructed at Hanford, Washington. Production is scheduled to start in mid-1986. The application of small pneumatically operated industrial robots for loading and unloading product into and out of batch furnaces and for distribution and handling of chemistry samples is described

  8. Calcinating petroleum coke in a furnace with a rotating hearth

    Energy Technology Data Exchange (ETDEWEB)

    Akhmetov, M M; Ezhov, B M; Galeeva, Z G; Goriunov, V S; Karpinskaia, N N; Zaitseva, S A

    1980-01-01

    A scheme is described for an industrial device with a bottom furnace for calcinating coke from slow coking. The consumption and operational indicators of the process during the calcination of standard and needle cokes are given, together with data on the quality of dry and calcinated cokes under different conditions. The basic drawbacks in the operation of the device are described, and measures are proposed for increasing its operational effectiveness.

  9. Furnace for degasification and gasification of combustibles rich in ashes

    Energy Technology Data Exchange (ETDEWEB)

    1952-05-13

    A furnace is described for the degasification and the gasification of combustibles rich in ashes with continuous-functioning vertical chambers of transversal rectangular sections in which the washing gas flows from one side to the other, traversing the combustible, characterized by the fact that the height of the combustible surrounded by the washing gas stays in a proportion higher than 10:1 to the thickness of the width of combustible.

  10. Monomial Crystals and Partition Crystals

    Science.gov (United States)

    Tingley, Peter

    2010-04-01

    Recently Fayers introduced a large family of combinatorial realizations of the fundamental crystal B(Λ0) for ^sln, where the vertices are indexed by certain partitions. He showed that special cases of this construction agree with the Misra-Miwa realization and with Berg's ladder crystal. Here we show that another special case is naturally isomorphic to a realization using Nakajima's monomial crystal.

  11. Melting method for miscellaneous radioactive solid waste and melting furnace

    International Nuclear Information System (INIS)

    Osaki, Toru; Furukawa, Hirofumi; Uda, Nobuyoshi; Katsurai, Kiyomichi

    1998-01-01

    A vessel containing miscellaneous solid wastes is inserted in a crucible having a releasable material on the inner surface, they are induction-heated from the outside of the crucible by way of low temperature heating coils to melt low melting point materials in the miscellaneous wastes within a temperature range at which the vessel does not melt. Then, they are induction-heated by way of high temperature heating coils to melt the vessel and not yet melted materials, those molten materials are cooled, solidified molten material and the releasable material are taken out, and then the crucible is used again. Then, the crucible can be used again, so that it can be applied to a large scaled melting furnace which treats wastes by a unit of drum. In addition, since the cleaning of the used crucible and the application of the releasable material can be conducted without interrupting the operation of the melting furnace, the operation cycle of the melting furnace can be shortened. (N.H.)

  12. Methods of steel manufacturing - The electric arc furnace

    Science.gov (United States)

    Dragna, E. C.; Ioana, A.; Constantin, N.

    2018-01-01

    Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

  13. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  14. A continuous Czochralski silicon crystal growth system

    Science.gov (United States)

    Wang, C.; Zhang, H.; Wang, T. H.; Ciszek, T. F.

    2003-03-01

    Demand for large silicon wafers has driven the growth of silicon crystals from 200 to 300 mm in diameter. With the increasing silicon ingot sizes, melt volume has grown dramatically. Melt flow becomes more turbulent as melt height and volume increase. To suppress turbulent flow in a large silicon melt, a new Czochralski (CZ) growth furnace has been designed that has a shallow melt. In this new design, a crucible consists of a shallow growth compartment in the center and a deep feeding compartment around the periphery. Two compartments are connected with a narrow annular channel. A long crystal may be continuously grown by feeding silicon pellets into the dedicated feeding compartment. We use our numerical model to simulate temperature distribution and velocity field in a conventional 200-mm CZ crystal growth system and also in the new shallow crucible CZ system. By comparison, advantages and disadvantages of the proposed system are observed, operating conditions are determined, and the new system is improved.

  15. Blast furnace top gas and dusts; Masuunin huippukaasu ja poelyt

    Energy Technology Data Exchange (ETDEWEB)

    Lohi, T.K.; Mannila, P.; Karjalahti, T.; Haerkki, J.

    1997-12-31

    This report is related to the `Gas Phase Reactions in a Blast Furnace` project. The aim of the project is to clarify the behaviour of gas phase in a blast furnace with high oil injection rate. The effect of blast furnace operation, iron reduction reactions, the amount of oil injected, alkalis, zinc and sulfur on the formation of top gas and dusts has been examined in this work. In addition, the gas cleaning system, i.e. the dust sack, gas scrubber, venturi scrubbers and an electric filter, of the blast furnaces of Rautaruukki Oy is presented. The composition of the top gas as well as the amount and composition of the dust from the gas cleaners were investigates in the experimental part of the research. The work has been focused on the analysis of carbon, iron, zinc, sulfur and alkalis. In addition to this, possible systematic variations caused by the discharge of hot metal were investigated. The experiments were made at blast furnaces no 1 and 2 of Rautaruukki Raahe Steel. The relationship between dust quantity and composition in the dust sack and the quantity of oil injected was analyzed on the basis of collected data. On the basis of experimental results, hot metal discharge has no effect on the composition or quantity of the top gas and dust. The composition of the dust varied between different gas cleaners. The coarsest and heaviest material remains in the dust sack. The lightest material separates at the electric filter. The main components at every gas cleaner were iron (9.4 - 38.1 %) and carbon (31.5 - 63.7 %). Particles with zinc and sulfur were separated at the venturi scrubbers (Zn = 3.0 % and S = 2.2 %) and the electric filter (Zn = 3.2 % and S = 2.6 %). Particles with alkalis were separated at the end of the gas cleaning process. The amount of sodium at the venturi scrubbers and the electric filter was 1.0 % on average. The average amount of potassium was 0.5 % at the venturi scrubber and 1.4 % at the electric filter 28 refs., 31 figs.

  16. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL; SEMIANNUAL

    International Nuclear Information System (INIS)

    Gary M. Blythe

    2002-01-01

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period October 1, 2001 through March 31, 2002. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO(sub X) selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the fifth reporting period for the subject Cooperative Agreement. During the previous (fourth) period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant) and a byproduct magnesium hydroxide slurry (at both Gavin and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO(sub 3) formed across the SCR system installed on the unit for NO(sub X) control than at removing SO(sub 3) formed in the furnace. The SO(sub 3) removal results were presented in the

  17. Time and Temperature Test Results for PFP Thermal Stabilization Furnaces

    International Nuclear Information System (INIS)

    COMPTON, J.A.

    2000-01-01

    The national standard for plutonium storage acceptability (standard DOE-STD-3013-99, generally known as ''the 3013 standard'') has been revised to clarify the requirement for processes that will produce acceptable storage materials. The 3013 standard (Reference 1) now states that ''Oxides shall be stabilized by heating the material in an oxidizing atmosphere to a Material Temperature of at least 950 C (1742 F) for not less than 2 hours.'' The process currently in use for producing stable oxides for storage at the Plutonium Finishing Plant (PFP) heats a furnace atmosphere to 1000 C and holds it there for 2 hours. The temperature of the material being stabilized is not measured directly during this process. The Plutonium Process Support Laboratories (PPSL) were requested to demonstrate that the process currently in use at PFP is an acceptable method of producing stable plutonium dioxide consistently. A spare furnace identical to the production furnaces was set up and tested under varying conditions with non-radioactive surrogate materials. Reference 2 was issued to guide the testing program. The process currently in use at the PFP for stabilizing plutonium-bearing powders was shown to heat all the material in the furnace to at least 950 C for at least 2 hours. The current process will work for (1) relatively pure plutonium dioxide, (2) dioxide powders mixed with up to 20 weight percent magnesium oxide, and (3) dioxide powders with up to 11 weight percent magnesium oxide and 20 weight percent magnesium nitrate hexahydrate. Time and temperature data were also consistent with a successful demonstration for a mixture containing 10 weight percent each of sodium and potassium chloride; however, the molten chloride salts destroyed the thermocouples in the powder and temperature data were unavailable for part of that run. These results assume that the current operating limits of no more than 2500 grams per furnace charge and a powder height of no more than 1.5 inches remain

  18. Modelling of carry-over in recovery furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-04-01

    Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

  19. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  20. Presence of radioactive minerals in the blast furnace slag of Tata steel and their bioaccumulation by some naturally growing plants

    Energy Technology Data Exchange (ETDEWEB)

    Singh, V K; Tej, P P [Dept. of Botany, Post Graduate Centre, Jamshedpur Co-Operative College, Jamshedpur (India)

    2005-07-01

    Twelve species of plants were sampled from the slag dumping area of Jamshedpur. Chemical analysis of soil as well as vegetation sample was carried out to detect the presence of {sup 238}U and {sup 226}Ra. The concentration of these two radionuclides was found to be elevated over the background sample. Commelina benghalensis, Parthenium hysterophorus, Andrographis paniculata, registered higher values of these radionuclides in their different organs. Such plants can be gainfully exploited for eco-restoration programme through phyto-remediation of the contaminated substratum. (author)

  1. Presence of radioactive minerals in the blast furnace slag of Tata steel and their bioaccumulation by some naturally growing plants

    International Nuclear Information System (INIS)

    Singh, V.K.; Tej, P.P.

    2005-01-01

    Twelve species of plants were sampled from the slag dumping area of Jamshedpur. Chemical analysis of soil as well as vegetation sample was carried out to detect the presence of 238 U and 226 Ra. The concentration of these two radionuclides was found to be elevated over the background sample. Commelina benghalensis, Parthenium hysterophorus, Andrographis paniculata, registered higher values of these radionuclides in their different organs. Such plants can be gainfully exploited for eco-restoration programme through phyto-remediation of the contaminated substratum. (author)

  2. Elastic properties of Ti-24Nb-4Zr-8Sn single crystals with bcc crystal structure

    International Nuclear Information System (INIS)

    Zhang, Y.W.; Li, S.J.; Obbard, E.G.; Wang, H.; Wang, S.C.; Hao, Y.L.; Yang, R.

    2011-01-01

    Research highlights: → The single crystals of Ti2448 alloy with the bcc crystal structure were prepared. → The elastic moduli and constants were measured by several resonant methods. → The crystal shows significant elastic asymmetry in tension and compression. → The crystal exhibits weak nonlinear elasticity with large elastic strain ∼2.5%. → The crystal has weak atomic interactions against crystal distortion to low symmetry. - Abstract: Single crystals of Ti2448 alloy (Ti-24Nb-4Zr-8Sn in wt.%) were grown successfully using an optical floating-zone furnace. Several kinds of resonant methods gave consistent Young's moduli of 27.1, 56.3 and 88.1 GPa and shear moduli of 34.8, 11.0 and 14.6 GPa for the , and oriented single crystals, and C 11 , C 12 and C 44 of 57.2, 36.1 and 35.9 GPa respectively. Uniaxial testing revealed asymmetrical elastic behaviors of the crystals: tension caused elastic softening with a large reversible strain of ∼4% and a stress plateau of ∼250 MPa, whereas compression resulted in gradual elastic stiffening with much smaller reversible strain. The crystals exhibited weak nonlinear elasticity with a large elastic strain of ∼2.5% and a high strength, approaching ∼20% and ∼30% of its ideal shear and ideal tensile strength respectively. The crystals showed linear elasticity with a small elastic strain of ∼1%. These elastic deformation characteristics have been interpreted in terms of weakened atomic interactions against crystal distortion to low crystal symmetry under external applied stresses. These results are consistent with the properties of polycrystalline Ti2448, including high strength, low elastic modulus, large recoverable strain and weak strengthening effect due to grain refinement.

  3. RNA Crystallization

    Science.gov (United States)

    Golden, Barbara L.; Kundrot, Craig E.

    2003-01-01

    RNA molecules may be crystallized using variations of the methods developed for protein crystallography. As the technology has become available to syntheisize and purify RNA molecules in the quantities and with the quality that is required for crystallography, the field of RNA structure has exploded. The first consideration when crystallizing an RNA is the sequence, which may be varied in a rational way to enhance crystallizability or prevent formation of alternate structures. Once a sequence has been designed, the RNA may be synthesized chemically by solid-state synthesis, or it may be produced enzymatically using RNA polymerase and an appropriate DNA template. Purification of milligram quantities of RNA can be accomplished by HPLC or gel electrophoresis. As with proteins, crystallization of RNA is usually accomplished by vapor diffusion techniques. There are several considerations that are either unique to RNA crystallization or more important for RNA crystallization. Techniques for design, synthesis, purification, and crystallization of RNAs will be reviewed here.

  4. Mathematical modeling and numerical simulation of Czochralski Crystal Growth

    Energy Technology Data Exchange (ETDEWEB)

    Jaervinen, J.; Nieminen, R. [Center for Scientific Computing, Espoo (Finland)

    1996-12-31

    A detailed mathematical model and numerical simulation tools based on the SUPG Finite Element Method for the Czochralski crystal growth has been developed. In this presentation the mathematical modeling and numerical simulation of the melt flow and the temperature distribution in a rotationally symmetric crystal growth environment is investigated. The temperature distribution and the position of the free boundary between the solid and liquid phases are solved by using the Enthalpy method. Heat inside of the Czochralski furnace is transferred by radiation, conduction and convection. The melt flow is governed by the incompressible Navier-Stokes equations coupled with the enthalpy equation. The melt flow is numerically demonstrated and the temperature distribution in the whole Czochralski furnace. (author)

  5. Mathematical modeling and numerical simulation of Czochralski Crystal Growth

    Energy Technology Data Exchange (ETDEWEB)

    Jaervinen, J; Nieminen, R [Center for Scientific Computing, Espoo (Finland)

    1997-12-31

    A detailed mathematical model and numerical simulation tools based on the SUPG Finite Element Method for the Czochralski crystal growth has been developed. In this presentation the mathematical modeling and numerical simulation of the melt flow and the temperature distribution in a rotationally symmetric crystal growth environment is investigated. The temperature distribution and the position of the free boundary between the solid and liquid phases are solved by using the Enthalpy method. Heat inside of the Czochralski furnace is transferred by radiation, conduction and convection. The melt flow is governed by the incompressible Navier-Stokes equations coupled with the enthalpy equation. The melt flow is numerically demonstrated and the temperature distribution in the whole Czochralski furnace. (author)

  6. Preventing Crystal Agglomeration of Pharmaceutical Crystals Using Temperature Cycling and a Novel Membrane Crystallization Procedure for Seed Crystal Generation

    Directory of Open Access Journals (Sweden)

    Elena Simone

    2018-01-01

    Full Text Available In this work, a novel membrane crystallization system was used to crystallize micro-sized seeds of piroxicam monohydrate by reverse antisolvent addition. Membrane crystallization seeds were compared with seeds produced by conventional antisolvent addition and polymorphic transformation of a fine powdered sample of piroxicam form I in water. The membrane crystallization process allowed for a consistent production of pure monohydrate crystals with narrow size distribution and without significant agglomeration. The seeds were grown in 350 g of 20:80 w/w acetone-water mixture. Different seeding loads were tested and temperature cycling was applied in order to avoid agglomeration of the growing crystals during the process. Focused beam reflectance measurement (FBRM; and particle vision and measurement (PVM were used to monitor crystal growth; nucleation and agglomeration during the seeded experiments. Furthermore; Raman spectroscopy was used to monitor solute concentration and estimate the overall yield of the process. Membrane crystallization was proved to be the most convenient and consistent method to produce seeds of highly agglomerating compounds; which can be grown via cooling crystallization and temperature cycling.

  7. Heat treatment of nuclear reactor pump part in integrated furnace facility

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    A flexible heat treating system is meeting strict work specifications while accommodating the production flow pattern requirements and floor space needs of Advanced Metal Treating, Inc., Butler, Wis. Modular design and appropriate furnace configurations allow realization of the most efficient heat treat processing and energy use in a relatively small production area. The totally-integrated system (Pacemaker--manufactured by Lindberg, A Unit of General Signal, Chicago) consists of an electric integral-quench furnace with companion draw furnaces, washer unit and a material transfer car. With its one-side, inout configuration, the furnace operates with a minimum of drawing and washing equipment. The integral-quench furnace has a work chamber dimension of 30 by 48 by 30 inches (76.2 x 122 x 76.2 cm). The firm has two of these units, plus three in-out draw furnaces, one washer, one transfer car and two endothermic gas generators

  8. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  9. Comparison of glassy slag waste forms produced in laboratory crucibles and in a bench-scale plasma furnace

    International Nuclear Information System (INIS)

    Feng, X.; Wronkiewicz, D.J.; Brown, N.R.; Gong, M.; Whitworth, C.; Filius, K.; Battleson, D.

    1994-01-01

    Vitrification is currently the best demonstrated available technology for the disposal of high-level radioactive wastes. An innovative vitrification approach known as minimum additive waste stabilization (MAWS) is being developed. Both homogeneous glass and glassy slags have been used in implementing MAWS. Glassy slags (vitro-ceramics) are glass-crystal composites, and they are composed of various metal oxide crystalline phases embedded in an aluminosilicate glass matrix. Glassy slags with compositions developed in crucible melts at Argonne National Laboratory (ANL) were successfully produced in a bench-scale Retech plasma centrifugal furnace (PCF) by MSE, Inc. Detailed examinations of these materials showed that the crucible melts and the PCF produced similar glass and crystalline phases. The two sets of glassy slags exhibited similar chemical durability in terms of normalized releases of their major components. The slags produced in the PCF furnace using metals were usually less oxidized, although this had no effect on the corrosion behavior of the major components of the slags. However, the normalized release rate of cerium was initially lower for the PCF slags. This difference diminished with time as the redox sates of the metal oxides in slags began to be controlled by exposure to air in the tests. Thus, the deference in cerium release due to the differences in slag redox state may be transitory. The cerium solubility is a complex function of redox state and solution pH and Eh

  10. Investigation of possibility for stabilization and valorization of electric ARC furnace dust and glass from electronic waste

    Directory of Open Access Journals (Sweden)

    Ranitović M.

    2014-01-01

    Full Text Available This paper presents investigation of possibility for electric arc furnace dust (EAFD and electronic waste (e-waste valorization trough stabilization process, in order to achieve concurrent management of these two serious ecological problems. EAFD is an ineviTab. waste material coming from the electric arc furnace steel production process, classified as a hazardous waste. Furthermore, it is well known that residual materials generated in the ewaste recycling process, like LCD (Liquid crystal displays waste glass, are not suiTab. for landfill or incineration. In this study, these two materials were used for investigation of possibility for their valorization in ceramic industry. Thus, an innovative synergy of waste streams from metallurgical and e-waste recycling industry is presented. Investigation included a complex characterization of raw materials and their mixtures, using chemical methods, optical microscopy, scanning electron microscopy, as well as methods for determining the physical and mechanical properties. Based on these results, it was found that material suiTab. for use in ceramics industry as a partial substituent of quartzite and fluxing components can be produced. Besides solving the environmental problem related to EAFD and LCD disposal, by replacement of raw materials certain economic effects can be achieved. [Projekat Ministarstva nauke Republike Srbije, br. 34033

  11. Thermal design and analysis of the HTGR fuel element vertical carbonizing and annealing furnace

    International Nuclear Information System (INIS)

    Llewellyn, G.H.

    1977-06-01

    Computer analyses of the thermal design for the proposed HTGR fuel element vertical carbonizing and annealing furnace were performed to verify its capability and to determine the required power input and distribution. Although the furnace is designed for continuous operation, steady-state temperature distributions were obtained by assuming internal heat generation in the fuel elements to simulate their mass movement. The furnace thermal design, the analysis methods, and the results are discussed herein

  12. Crystal structure studies on plate/shelf like disodium ditungstate

    Indian Academy of Sciences (India)

    Inorganic materials; disodium ditungstate; crystal structure; scanning electron microscopy; X-ray ... generation, and horizontal electric furnace with quartz tube ... Unit cell dimensions: a = 7·22192(11) Е, b = 11·91559(17) Е, c = 14·74755(23) Е. Cell content: 8 Na2W2O7). Atom. Position. X(σ(X)). Y(σ(Y)). Z(σ(Z)). B(σ(B)). W (1).

  13. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID REMOVAL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2004-01-01

    The objective of this project has been to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The project was co-funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-99FT40718, along with EPRI, the American Electric Power Company (AEP), FirstEnergy Corporation, the Tennessee Valley Authority, and Carmeuse North America. Sulfuric acid controls are becoming of increased interest for coal-fired power generating units for a number of reasons. In particular, sulfuric acid can cause plant operation problems such as air heater plugging and fouling, back-end corrosion, and plume opacity. These issues will likely be exacerbated with the retrofit of selective catalytic reduction (SCR) for NOX control, as SCR catalysts are known to further oxidize a portion of the flue gas SO{sub 2} to SO{sub 3}. The project tested the effectiveness of furnace injection of four different magnesium-based or dolomitic alkaline sorbents on full-scale utility boilers. These reagents were tested during one- to two-week tests conducted on two FirstEnergy Bruce Mansfield Plant (BMP) units. One of the sorbents tested was a magnesium hydroxide slurry byproduct from a modified Thiosorbic{reg_sign} Lime wet flue gas desulfurization process. The other three sorbents are available commercially and include dolomite, pressure-hydrated dolomitic lime, and commercially available magnesium hydroxide. The dolomite reagent was injected as a dry powder through out-of-service burners. The other three reagents were injected as slurries through air-atomizing nozzles inserted through the front wall of the upper furnace. After completing the four one- to two-week tests, the most promising sorbents were selected for longer-term (approximately 25-day) full-scale tests on two different units. The longer-term tests were conducted to confirm sorbent effectiveness over extended operation on two

  14. Growing container seedlings: Three considerations

    Science.gov (United States)

    Kas Dumroese; Thomas D. Landis

    2015-01-01

    The science of growing reforestation and conservation plants in containers has continually evolved, and three simple observations may greatly improve seedling quality. First, retaining stock in its original container for more than one growing season should be avoided. Second, strongly taprooted species now being grown as bareroot stock may be good candidates...

  15. The fate of injectant coal in blast furnaces: The origin of extractable materials of high molecular mass in blast furnace carryover dusts

    Energy Technology Data Exchange (ETDEWEB)

    Dong, S.N.; Wu, L.; Paterson, N.; Herod, A.A.; Dugwell, D.R.; Kandiyoti, R. [University of London Imperial College of Science & Technology, London (United Kingdom). Dept. of Chemical Engineering

    2005-07-01

    The aim of the work was to investigate the fate of injectant coal in blast furnaces and the origin of extractable materials in blast furnace carryover dusts. Two sets of samples including injectant coal and the corresponding carryover dusts from a full sized blast furnace and a pilot scale rig have been examined. The samples were extracted using 1-methyl-2-pyrrolidinone (NMP) solvent and the extracts studied by size exclusion chromatography (SEC). The blast furnace carryover dust extracts contained high molecular weight carbonaceous material, of apparent mass corresponding to 10{sup 7}-10{sup 8} u, by polystyrene calibration. In contrast, the feed coke and char prepared in a wire mesh reactor under high temperature conditions did not give any extractable material. Meanwhile, controlled combustion experiments in a high-pressure wire mesh reactor suggest that the extent of combustion of injectant coal in the blast furnace tuyeres and raceways is limited by time of exposure and very low oxygen concentration. It is thus likely that the extractable, soot-like material in the blast furnace dust originated in tars is released by the injectant coal. Our results suggest that the unburned tars were thermally altered during the upward path within the furnace, giving rise to the formation of heavy molecular weight (soot-like) materials.

  16. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Tervola, K [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  17. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Tervola, K.; Haerkki, J.

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquids temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) (14 refs.)

  18. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  19. Combustion of biodiesel in a large-scale laboratory furnace

    International Nuclear Information System (INIS)

    Pereira, Caio; Wang, Gongliang; Costa, Mário

    2014-01-01

    Combustion tests in a large-scale laboratory furnace were carried out to assess the feasibility of using biodiesel as a fuel in industrial furnaces. For comparison purposes, petroleum-based diesel was also used as a fuel. Initially, the performance of the commercial air-assisted atomizer used in the combustion tests was scrutinized under non-reacting conditions. Subsequently, flue gas data, including PM (particulate matter), were obtained for various flame conditions to quantify the effects of the atomization quality and excess air on combustion performance. The combustion data was complemented with in-flame temperature measurements for two representative furnace operating conditions. The results reveal that (i) CO emissions from biodiesel and diesel combustion are rather similar and not affected by the atomization quality; (ii) NO x emissions increase slightly as spray quality improves for both liquid fuels, but NO x emissions from biodiesel combustion are always lower than those from diesel combustion; (iii) CO emissions decrease rapidly for both liquid fuels as the excess air level increases up to an O 2 concentration in the flue gas of 2%, beyond which they remain unchanged; (iv) NO x emissions increase with an increase in the excess air level for both liquid fuels; (v) the quality of the atomization has a significant impact on PM emissions, with the diesel combustion yielding significantly higher PM emissions than biodiesel combustion; and (vi) diesel combustion originates PM with elements such as Cr, Na, Ni and Pb, while biodiesel combustion produces PM with elements such as Ca, Mg and Fe. - Highlights: • CO emissions from biodiesel and diesel tested are similar. • NO x emissions from biodiesel tested are lower than those from diesel tested. • Diesel tested yields significantly higher PM (particulate matter) emissions than biodiesel tested. • Diesel tested originates PM with Cr, Na, Ni and Pb, while biodiesel tested produces PM with Ca, Mg and Fe

  20. The electrical characteristics of copper slags in a 270 kVA DC arc furnace

    International Nuclear Information System (INIS)

    Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

    2003-01-01

    The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

  1. Growth of single crystals of BaFe12O19 by solid state crystal growth

    Science.gov (United States)

    Fisher, John G.; Sun, Hengyang; Kook, Young-Geun; Kim, Joon-Seong; Le, Phan Gia

    2016-10-01

    Single crystals of BaFe12O19 are grown for the first time by solid state crystal growth. Seed crystals of BaFe12O19 are buried in BaFe12O19+1 wt% BaCO3 powder, which are then pressed into pellets containing the seed crystals. During sintering, single crystals of BaFe12O19 up to ∼130 μm thick in the c-axis direction grow on the seed crystals by consuming grains from the surrounding polycrystalline matrix. Scanning electron microscopy-energy dispersive spectroscopy analysis shows that the single crystal and the surrounding polycrystalline matrix have the same chemical composition. Micro-Raman scattering shows the single crystal to have the BaFe12O19 structure. The optimum growth temperature is found to be 1200 °C. The single crystal growth behavior is explained using the mixed control theory of grain growth.

  2. Synthesis of calcium aluminates on the big solar furnace

    International Nuclear Information System (INIS)

    Abdurakhmanov, A. A.; Paizullakhanov, M. S.; Akhadov, Zh.

    2012-01-01

    The processes of synthesizing calcium aluminate in the flow of concentrated solar radiation on Large Solar Furnace are studied. It is shown that the synthesis of calcium aluminate takes place through a process of melting of a mixture of aluminum oxides and calcium (Al 2 O 3 + CaO). At values of power of the concentrated flow of 200 W/cm 2 , thermodynamic conditions for melting of the materials studied were implemented. Full fusion penetration is achieved at a power flow of 400 W/cm 2 . The resulting material exhibits high mechanical properties (the modulus of rupture upon bending is 40 MPa). (author)

  3. Magnetic orientation of paraffin in a magnetic levitation furnace

    Science.gov (United States)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K.

    2004-04-01

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO 2 laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction.

  4. Magnetic orientation of paraffin in a magnetic levitation furnace

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K

    2004-04-30

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO{sub 2} laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction.

  5. Magnetic orientation of paraffin in a magnetic levitation furnace

    International Nuclear Information System (INIS)

    Takahashi, K.; Umeki, C.; Mogi, I.; Koyama, K.; Awaji, S.; Motokawa, M.; Watanabe, K.

    2004-01-01

    Containerless melting of paraffin under a magnetic levitation condition has been performed by using a cryogen-free hybrid magnet and two kinds of laser furnaces. One is local irradiation of CO 2 laser light at the top of the sample. The other is homogeneous irradiation of YAG laser light with a concave ring mirror. In the latter case, reduction of the Marangoni convection on the surface of the sample and the magnetic orientation of paraffin molecules were observed. The magnetic anisotropy of the spherical sample was confirmed by the measurement of magnetization and X-ray diffraction

  6. Coke detection in furnaces tubes by radiographic examination

    International Nuclear Information System (INIS)

    Santos, I.S. dos

    1987-01-01

    The coke detection technique by radiographic examinations allows to quantify the coke in furnace coils of Petroleum refineries and petrochemical industries. The paper describes how was determined the radiographic parameters, the wall apparent thickness calculation, the distance source-film, the position of the source and films, the chosen of films and the calculation of exposure time, aiming to obtain high producticity and good quality image. This technique is being used and improved for more than two years with good results. (E.G.) [pt

  7. Modeling and simulation of an anode carbon baking furnace

    Energy Technology Data Exchange (ETDEWEB)

    Gundersen, Oe.; Balchen, J.G. [Norwegian Inst. of Technology, Dept. of Engineering Cybernetics, Trondheim (Norway)

    1995-11-01

    The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation. 23 refs., 20 figs.

  8. Modeling and simulation of an anode carbon baking furnace

    Directory of Open Access Journals (Sweden)

    Ø. Gundersen

    1995-01-01

    Full Text Available The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation.

  9. Graphite electrode DC arc furnace. Innovative technology summary report

    International Nuclear Information System (INIS)

    1999-05-01

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

  10. Graphite Furnace Atomic Absorption Elemental Analysis of Ecstasy Tablets

    OpenAIRE

    French, Holly E.; Went, Michael J.; Gibson, Stuart J.

    2013-01-01

    Abstract: Six metals (Cu, Mg, Ba, Ni, Cr, Pb) were determined in two separate batches of seized ecstasy\\ud tablets by graphite furnace atomic absorption spectroscopy (GFAAS) following digestion with nitric\\ud acid and hydrogen peroxide. Large intra-batch variations were found as expected for tablets produced\\ud in clandestine laboratories. For example, nickel in batch 1 was present in the range 0.47-13.1 ppm and\\ud in batch 2 in the range 0.35-9.06 ppm. Although batch 1 had significantly high...

  11. Determination of technetium by graphite furnace atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Kaye, J.H.; Ballou, N.E.

    1978-01-01

    A detection limit of 6 x 10 -11 g has been achieved for measurement of technetium by graphite furnace atomic absorption spectrometry. A commercially available, demountable, hollow cathode lamp was used and both argon and neon were used as fill gases for the lamp. The range of applicability of the method, when the unresolved 2614.23 to 2615.87 A doublet is used for analysis, is from 60 pg to at least 3 ng of technetium per aliquot analyzed. 3 figures, 1 table

  12. Furnaces, retorts, and apparatus for distilling bituminous shale

    Energy Technology Data Exchange (ETDEWEB)

    Germain-Clergault, M

    1857-06-20

    The furnace is a rectangle 4.90 m by 4.80 m; it is divided into two distinct compartments by a partition wall which carries on top a circular arch of 30 cms bend, covering a passage 2 m high under the keystone and 2 m long and carrying also 14 vertical retorts, which are charged on top, and discharged at the bottom into the passage. There are seven (retorts) in each compartment and they are symmetrically arranged. The hearths are parallel to the compartments; and they form four fires, a wall separating them two by two.

  13. A high compression crystal growth system

    International Nuclear Information System (INIS)

    Nieman, H.F.; Walton, A.A.; Powell, B.M.; Dolling, G.

    1980-01-01

    This report describes the construction and operating procedure for a high compression crystal growth system, capable of growing single crystals from the fluid phase over the temperature range of 4.2 K to 300 K, at pressures up to 900 MPa. Some experimental results obtained with the system are given for solid β-nitrogen. (auth)

  14. NaA zeolite derived from blast furnace slag: its application for ammonium removal.

    Science.gov (United States)

    Guo, Hongwei; Tang, Lizhen; Yan, Bingji; Wan, Kang; Li, Peng

    2017-09-01

    In this paper, high value added NaA zeolite material was prepared from blast furnace (BF) slag by hydrothermal method and its adsorption behavior on the removal of ammonium ion was investigated. It was found out that the synthetic NaA cubic zeolite with smaller crystal size obtained at nSiO 2 /nAl 2 O 3 = 2 and nH 2 O/nNaOH = 20 showed better adsorption performance. The kinetics of the adsorption of ammonium ion by synthesized NaA zeolite was fitted by the pseudo-second-order kinetic model. The intra-particle diffusion modeling reveals that two mixed rate-controlling mechanisms were involved in the adsorption process. The relatively high value of activation energy of 92.3 kJ·mol -1 indicates a high impact of temperature on the adsorption rate, and the nature of ammonium adsorption is chemical reaction rather than physisorption. Based on the thermodynamics calculations, the adsorption of ammonium was found to be an endothermic, spontaneous process. The adsorption isothermal analysis showed that the Langmuir model could be well fitted and a maximum adsorption capacity of 83.3 mg·g -1 of NH 4 + was obtained. Thus, it was demonstrated that by forming low cost NaA zeolite and using it for environmental remediation, the synchronous minimization of BF slag and ammonia nitrogen contamination could be achieved.

  15. Development of processes for zircaloy chips recycling by electric arc furnace remelting and powder metallurgy

    International Nuclear Information System (INIS)

    Pereira, Luiz Alberto Tavares

    2014-01-01

    PWR reactors employ, as nuclear fuel, UO 2 pellets with Zircaloy clad. In the fabrication of fuel element parts, machining chips from the alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is important for the Brazilian Nuclear Policy, which targets the reprocess of Zircaloy residues for economic and environmental aspects. This work presents two methods developed in order to recycle Zircaloy chips. In one of the methods, Zircaloy machining chips were refused using an electric-arc furnace to obtain small laboratory ingots. The second one uses powder metallurgy techniques, where the chips were submitted to hydriding process and the resulting material was milled, isostatically pressed and vacuum sintered. The ingots were heat-treated by vacuum annealing. The microstructures resulting from both processing methods were characterized using optical and scanning electron microscopy. Chemical composition, crystal phases and hardness were also determined. The results showed that the composition of recycled Zircaloy comply with the chemical specifications and presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding end-caps, using near net shape sintering. (author)

  16. Temperature and flow fields in samples heated in monoellipsoidal mirror furnaces

    Science.gov (United States)

    Rivas, D.; Haya, R.

    The temperature field in samples heated in monoellipsoidal mirror furnaces will be analyzed. The radiation heat exchange between the sample and the mirror is formulated analytically, taking into account multiple reflections at the mirror. It will be shown that the effect of these multiple reflections in the heating process is quite important, and, as a consequence, the effect of the mirror reflectance in the temperature field is quite strong. The conduction-radiation model will be used to simulate the heating process in the floating-zone technique in microgravity conditions; important parameters like the Marangoni number (that drives the thermocapillary flow in the melt), and the temperature gradient at the melt-crystal interface will be estimated. The model will be validated comparing with experimental data. The case of samples mounted in a wall-free configuration (as in the MAXUS-4 programme) will be also considered. Application to the case of compound samples (graphite-silicon-graphite) will be made; the melting of the silicon part and the surface temperature distribution in the melt will be analyzed. Of special interest is the temperature difference between the two graphite rods that hold the silicon part, since it drives the thermocapillary flow in the melt. This thermocapillary flow will be studied, after coupling the previous model with the convective effects. The possibility of counterbalancing this flow by the controlled vibration of the graphite rods will be studied as well. Numerical results show that suppressing the thermocapillary flow can be accomplished quite effectively.

  17. A high-temperature furnace and a heating/drawing device designed for time-resolved X-ray diffraction measurements of polymer solids using imaging plates

    International Nuclear Information System (INIS)

    Murakami, Syozo; Tanno, Kiyomitsu; Tsuji, Masaki; Kohjiya, Shinzo

    1995-01-01

    For time-resolved X-ray diffraction measurements using the imaging plate system in the drawing and/or heating process of polymer solids, a high-temperature furnace for heat treatment and a heating/drawing device were newly designed and constructed. Then, to demonstrate their performance, some experimental results obtained in the drawing process of an extruded/blown film of high-density polyethylene at room temperature and in the crystallization process of an oriented amorphous film of poly(ethylene naphthalene-2,6-dicarboxylate) by heating were presented. Other experimental results obtained using them were also briefly cited. (author)

  18. Preparation of. beta. -spodumene glass-ceramics from blast furnace slag. Koro slag wo genryo to shita. beta. -spodumene kei kesshoka glass no seizo

    Energy Technology Data Exchange (ETDEWEB)

    Wang, M. (National Kaoshing Institute Technology, Kaoshiung (Rep. of China)); Hon, M. (National Cheng Kung University, Tainan (Rep. of China))

    1990-07-01

    Li {sub 2} O-CaO-Al {sub 2} O {sub 3} -SiO {sub 2} (LCAS) glass-ceramics were prepared from blast furnace slag by quenching in water after heating at 1,450 {degree} C for 3 hours. Blast furnace slag (40.0wt%) containing CaO, MgO, Al {sub 2} O {sub 3} and SiO {sub 2} as major components was used as a raw material, and batch compositions were modified by mixing blast furnace slag with Al {sub 2} O {sub 3}, SiO {sub 2} and Li {sub 2} CO {sub 3}, and a nucleating agent TiO {sub 2}. The A specimen with TiO {sub 2} of 7.4wt% and B specimen with 4.6wt% were prepared, and the crystallization process of the glass was examined with X-ray diffraction, electron diffraction and so forth. As a result, a major crystalline phase was {beta} -spodumene (Li {sub 2} O-Al {sub 2} O {sub 3} -4SiO {sub 2}), and the average thermal expansion coefficients of A and B were 40.1 and 47.2 {times} 10 {sup {minus} 7} / {degree} C in the temperature range from 25 to 700 {degree} C, respectively. A small amount of titanite was also observed in A as a sub-phase. 14 refs., 5 figs., 3 tabs.

  19. Ferromanganese Furnace Modelling Using Object-Oriented Principles

    Energy Technology Data Exchange (ETDEWEB)

    Wasboe, S.O.

    1996-12-31

    This doctoral thesis defines an object-oriented framework for aiding unit process modelling and applies it to model high-carbon ferromanganese furnaces. A framework is proposed for aiding modelling of the internal topology and the phenomena taking place inside unit processes. Complex unit processes may consist of a number of zones where different phenomena take place. A topology is therefore defined for the unit process itself, which shows the relations between the zones. Inside each zone there is a set of chemical species and phenomena, such as reactions, phase transitions, heat transfer etc. A formalized graphical methodology is developed as a tool for modelling these zones and their interaction. The symbols defined in the graphical framework are associated with objects and classes. The rules for linking the objects are described using OMT (Object Modeling Technique) diagrams and formal language formulations. The basic classes that are defined are implemented using the C++ programming language. The ferromanganese process is a complex unit process. A general description of the process equipment is given, and a detailed discussion of the process itself and a system theoretical overview of it. The object-oriented framework is then used to develop a dynamic model based on mass and energy balances. The model is validated by measurements from an industrial furnace. 101 refs., 119 figs., 20 tabs.

  20. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

    2012-01-01

    Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  1. Molecular absorption spectrometry in flames and furnaces: A review

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, David J., E-mail: butcher@email.wcu.edu

    2013-12-04

    Graphical abstract: -- Highlights: •Theory and analytical considerations for molecular absorption spectrometry (MAS). •Critical review of low resolution MAS. •Critical review of the analytical performance of high-resolution continuum source (HR-CS) flame MAS. •Critical review of the analytical performance of HR-CS graphite furnace MAS. •Current status of HR-CS MAS and its future prospects for elemental analysis. -- Abstract: Molecular absorption spectrometry (MAS), originally developed in the 1970s, is a technique to determine non-metals in flames and graphite furnaces by monitoring the absorbance of diatomic molecules. Early studies employed low resolution instruments designed for line source atomic absorption, which provided a limited choice of analytical wavelengths, insufficient spectral resolution, and spectral interferences. However, the development of high-resolution continuum source atomic absorption spectrometry (HR-CS AAS) instrumentation has allowed the analysis of challenging samples for non-metals as well as some difficult elements to determine by AAS, such as aluminum and phosphorus. In this review, theory and analytical considerations for MAS are discussed. The principles and limitations of low resolution MAS are described, along with its applications. HR-CS AAS instrumentation is reviewed, emphasizing performance characteristics most relevant for MAS. Applications of flame and HR-CS GFMAS are reviewed, highlighting the most significant work to date. The paper concludes with an evaluation of the enhanced analytical capabilities provided by HR-CS MAS.

  2. Zone modelling of the thermal performances of a large-scale bloom reheating furnace

    International Nuclear Information System (INIS)

    Tan, Chee-Keong; Jenkins, Joana; Ward, John; Broughton, Jonathan; Heeley, Andy

    2013-01-01

    This paper describes the development and comparison of a two- (2D) and three-dimensional (3D) mathematical models, based on the zone method of radiation analysis, to simulate the thermal performances of a large bloom reheating furnace. The modelling approach adopted in the current paper differs from previous work since it takes into account the net radiation interchanges between the top and bottom firing sections of the furnace and also allows for enthalpy exchange due to the flows of combustion products between these sections. The models were initially validated at two different furnace throughput rates using experimental and plant's model data supplied by Tata Steel. The results to-date demonstrated that the model predictions are in good agreement with measured heating profiles of the blooms encountered in the actual furnace. It was also found no significant differences between the predictions from the 2D and 3D models. Following the validation, the 2D model was then used to assess the impact of the furnace responses to changing throughput rate. It was found that the potential furnace response to changing throughput rate influences the settling time of the furnace to the next steady state operation. Overall the current work demonstrates the feasibility and practicality of zone modelling and its potential for incorporation into a model based furnace control system. - Highlights: ► 2D and 3D zone models of large-scale bloom reheating furnace. ► The models were validated with experimental and plant model data. ► Examine the transient furnace response to changing the furnace throughput rates. ► No significant differences found between the predictions from the 2D and 3D models.

  3. Modelisation and numerical simulation for bulk crystal growth processes

    International Nuclear Information System (INIS)

    Duffar, F.; Dusserre, P.; Barat, C.; Nabot, J.P.

    1993-01-01

    The aim of this work is to study the relevance of numerical simulation for improving the process control in the field of crystal growth. This investigation focused on the growth of semiconductor and halide crystals by the Bridgman solidification technique, the principle of which is to cool a seeded feed material contained in a crucible, either by pulling the crucible or by decreasing the temperature in the furnace. Calculations are performed with the finite element method, and for comparison, experiments are carried out on Bridgman pulling machines operating either in a laboratory or in industrial plants. Calculations and experimental data have shown a good agreement and a satisfactory reliability

  4. Organization of growing random networks

    International Nuclear Information System (INIS)

    Krapivsky, P. L.; Redner, S.

    2001-01-01

    The organizational development of growing random networks is investigated. These growing networks are built by adding nodes successively, and linking each to an earlier node of degree k with an attachment probability A k . When A k grows more slowly than linearly with k, the number of nodes with k links, N k (t), decays faster than a power law in k, while for A k growing faster than linearly in k, a single node emerges which connects to nearly all other nodes. When A k is asymptotically linear, N k (t)∼tk -ν , with ν dependent on details of the attachment probability, but in the range 2 -2 power-law tail, where s is the component size. The out component has a typical size of order lnt, and it provides basic insights into the genealogy of the network

  5. APPRAISAL OF ECONOMICAL EFFICIENCY OF APPLICATION OF FIBROUS LINING IN THERMAL GASPLASMA FURNACES AND FURNACES OF RESISTANCE OF MACHINE-BUILDING PRODUCTION

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolskij

    2011-01-01

    Full Text Available The carried out calculations showed that partial modernization of thermal furnaces of machine building production by means of replacement of chamotte by fibrous fettling is economically reasonable and has rather short period of payback.

  6. University of Maryland MRSEC - Facilities: Float Zone Furnace

    Science.gov (United States)

    operation. This site remains as a history of the center, but will not be actively maintained. University of . Crystals are made up of layers, or "planes" of atoms, perfectly stacked in an ordered pattern . Because this surface has been cut at a slight angle to the crystal planes, it appears "stepped"

  7. Space Station Furnace Facility. Volume 1: Requirements definition and conceptual design study, executive summary

    Science.gov (United States)

    1992-05-01

    The Space Station Freedom Furnace (SSFF) Study was awarded on June 2, 1989, to Teledyne Brown Engineering (TBE) to define an advanced facility for materials research in the microgravity environment of Space Station Freedom (SSF). The SSFF will be designed for research in the solidification of metals and alloys, the crystal growth of electronic and electro-optical materials, and research in glasses and ceramics. The SSFF is one of the first 'facility' class payloads planned by the Microgravity Science and Applications Division (MSAD) of the Office of Space Science and Applications of NASA Headquarters. This facility is planned for early deployment during man-tended operations of the SSF with continuing operations through the Permanently Manned Configuration (PMC). The SSFF will be built around a general 'Core' facility which provides common support functions not provided by SSF, common subsystems which are best centralized, and common subsystems which are best distributed with each experiment module. The intent of the facility approach is to reduce the overall cost associated with implementing and operating a variety of experiments. This is achieved by reducing the launch mass and simplifying the hardware development and qualification processes associated with each experiment. The Core will remain on orbit and will require only periodic maintenance and upgrading while new Furnace Modules, samples, and consumables are developed, qualified, and transported to the SSF. The SSFF Study was divided into two phases: phase 1, a definition study phase, and phase 2, a design and development phase. The definition phase 1 is addressed. Phase 1 was divided into two parts. In the first part, the basic part of the effort, covered the preliminary definition and assessment of requirements; conceptual design of the SSFF; fabrication of mockups; and the preparation for and support of the Conceptual Design Review (CoDR). The second part, the option part, covered requirements update and

  8. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    Directory of Open Access Journals (Sweden)

    Morcali M.H.

    2012-01-01

    Full Text Available The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD. In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal was studied. In the reduction experiments; temperature, time and charge type (powder and pellet were investigated in detail. It was demonstrated that zinc and iron recovery (% increases with increasing temperature as well as time. Pelletizing was found to be a better method than using the powder as received for the zinc recovery and iron conversion (. In the calcination (roasting process, crude zinc oxide, which evaporated from non-ferric metals were collected as condensed product (crude waelz oxide, was heated in air atmosphere. Lead, cadmium as well as chlorine and other impurities were successfully removed from crude waelz oxide by this method. In the calcination experiments; temperature and time are investigated in detail. It was demonstrated that zinc purification (% increases with increasing temperature. The highest zinc refining (% was obtained at 1200°C for 120 minutes. A kinetic study was also undertaken to determine the activation energy of the process. Activation energies were 242.77 kJ/mol for the zinc recovery with powder forms, 261.99 kJ/mol for the zinc recovery with pellet forms respectively. It was found that, initially, the reaction was chemically controlled.

  9. Experimental and numerical study of MILD combustion in a lab-scale furnace

    NARCIS (Netherlands)

    Huang, X.; Tummers, M.J.; Roekaerts, D.J.E.M.; Scherer, Viktor; Fricker, Neil; Reis, Albino

    2017-01-01

    Mild combustion in a lab-scale furnace has been experimentally and numerically studied. The furnace was operated with Dutch natural gas (DNG) at 10 kW and at an equivalence ratio of 0.8. OH∗chemiluminescence images were taken to characterize the reaction zone. The chemiluminescence intensity is

  10. Operation Indicators of the Rotating-Hearth Furnace in Restrictive Manufacturing Conditions

    Directory of Open Access Journals (Sweden)

    Črnko, J.

    2007-01-01

    Full Text Available The heating operation of the rotating-hearth furnace involving semi-finished steel products was analysed, and specific heat consumption was determined as a function of furnace productivity. The aim was to find out how a change in productivity, which is not accompanied by a modification of the thermal regime, can affect the heating quality and surface oxidation of products.

  11. 77 FR 40530 - Energy Conservation Standards for Residential Furnace Fans: Public Meeting and Availability of...

    Science.gov (United States)

    2012-07-10

    ... heating, ventilation, and air-conditioning (HVAC) systems for the purpose of circulating air through duct... INFORMATION: Table of Contents I. Authority II. History of Energy Conservation Standards Rulemaking for... circulating air through duct work, hereinafter referred to as ``residential furnace fans'' or simply ``furnace...

  12. 76 FR 37407 - Energy Conservation Program: Energy Conservation Standards for Residential Furnaces and...

    Science.gov (United States)

    2011-06-27

    .... Background 1. Current Standards a. Furnaces b. Central Air Conditioners and Heat Pumps 2. History of... Compliance Requirements a. Central Air Conditioning and Heat Pumps b. Residential Furnaces 3. Duplication... residential central air conditioners and central air conditioning heat pumps (air conditioners and heat pumps...

  13. 77 FR 28673 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans

    Science.gov (United States)

    2012-05-15

    ... multipliers based on climate, consumer behavior assumptions, and product characteristics (e.g., multi-stage or... Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans; Proposed Rule #0;#0... Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans AGENCY: Office of...

  14. Calculating analysis of firing different composition artificial coal liquid fuels (ACLF) in the cyclone primary furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tsepenok, A. [Novosibirsk State Technological Univ. (Russian Federation); Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation); Ovchinnikov, Yu. [Novosibirsk State Technological Univ. (Russian Federation); Serant, F. [Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation)

    2013-07-01

    This chapter describes the preparation technologies, results of computer simulation of combustion processes in a cyclone primary furnace during firing of artificial coal liquid fuels prepared from different coal grades and results of live testing. As a result the values of unburned carbon, NO{sub x} emissions and other concentrations in the outlet section primary furnace were estimated.

  15. Calculation of gas release from DC and AC arc furnaces in a foundry

    Science.gov (United States)

    Krutyanskii, M. M.; Nekhamin, S. M.; Rebikov, E. M.

    2016-12-01

    A procedure for the calculation of gas release from arc furnaces is presented. The procedure is based on the stoichiometric ratios of the oxidation of carbon in liquid iron during the oxidation heat period and the oxidation of iron from a steel charge by oxygen in the period of solid charge melting during the gas exchange of the furnace cavity with the external atmosphere.

  16. Destruction of inorganic municipal solid waste incinerator fly ash in a DC arc plasma furnace.

    Science.gov (United States)

    Zhao, Peng; Ni, Guohua; Jiang, Yiman; Chen, Longwei; Chen, Mingzhou; Meng, Yuedong

    2010-09-15

    Due to the toxicity of dioxins, furans and heavy metals, there is a growing environmental concern on municipal solid waste incinerator (MSWI) fly ash in China. The purpose of this study is directed towards the volume-reduction of fly ash without any additive by thermal plasma and recycling of vitrified slag. This process uses extremely high-temperature in an oxygen-starved environment to completely decompose complex waste into very simple molecules. For developing the proper plasma processes to treat MSWI fly ash, a new crucible-type plasma furnace was built. The melting process metamorphosed fly ash to granulated slag that was less than 1/3 of the volume of the fly ash, and about 64% of the weight of the fly ash. The safety of the vitrified slag was tested. The properties of the slag were affected by the differences in the cooling methods. Water-cooled and composite-cooled slag showed more excellent resistance against the leaching of heavy metals and can be utilized as building material without toxicity problems. Copyright 2010 Elsevier B.V. All rights reserved.

  17. Plan for the Startup of HA-21I Furnace Operations at the Plutonium Finishing Plant (PFP)

    International Nuclear Information System (INIS)

    WILLIS, H.T.

    2000-01-01

    Achievement of Thermal Stabilization mission elements require the installation and startup of three additional muffle furnaces for the thermal stabilization of plutonium and plutonium bearing materials at the Plutonium Finishing Plant (PFP). The release to operate these additional furnaces will require an Activity Based Startup Review. The conduct of the Activity Based Startup Review (ABSR) was approved by Fluor Daniel Hanford on October 15, 1999. This plan has been developed with the objective of identifying those activities needed to guide the controlled startup of five furnaces from authorization to unrestricted operations by adding the HA-211 furnaces in an orderly and safe manner after the approval to Startup has been given. The Startup Plan provides a phased approach that bridges the activities between the completion of the Activity Based Startup Review authorizing the use of the three additional furnaces and the unrestricted operation of the five thermal stabilization muffle furnaces. The four phases are: (1) the initiation of five furnace operations using three empty (simulated full) boat charges from HA-211 and two full charges from HC-21C; (2) three furnace operations (one full charge from HA-211 and two full charges from HC-21C); (3) four furnace operations (two full charges from HA-211 and two full charges from HC-21C); and (4) integrated five furnace operations and unrestricted operations. Phase 1 of the Plan will be considered as the cold runs. This Plan also provides management oversight and administrative controls that are to be implemented until unrestricted operations are authorized. It also provides a formal review process for ensuring that all preparations needed for full five furnace operations are completed and formally reviewed prior to proceeding to the increased activity levels associated with five furnace operations. Specific objectives include: (1) To ensure that activities are conducted in a safe manner. (2) To provide supplemental

  18. DEVELOPMENT AND TESTING OF COMPOUND FUEL CHAMBER WITHOUT A GRATE FOR HOUSEHOLD FURNACE

    Directory of Open Access Journals (Sweden)

    Shevyakov Vladimir Viktorovich

    2018-02-01

    Full Text Available In hearth furnaces, the firewood is burned more cleanly with less carbon monoxide at the outlet. The disadvantage of such fireboxes is a longer process of coal burnout than in grate-fired furnaces. In furnaces with a grate, the burnout time of coals is less, which makes it possible to finish the combustion process more quickly and close the outlet latch. This increases the efficiency of the furnace but to further reduce the time of burning out the coals they have to be raked and burned on the grate. This complicates the process of operating the furnace itself. The proposed design of the compound firebox allows us to improve characteristics of both the firebox itself and the entire furnace. Research objectives: creation and study of a compound firebox that increases the efficiency of the furnace and simplifies the furnace maintenance process with the values of carbon monoxide at the outlet comparable to hearth furnaces. Materials and methods: a detailed analysis of hearth fuel chambers ECO+ was carried out according to the amount of carbon monoxide at the outlet. The results of the analysis are used for comparison with compound fuel chamber. The structure of the compound firebox was chosen based on the results of preliminary tests of several fuel chambers proposed and tested by the author in the furnace PDKSh-2.0. A peculiarity of the structure of the compound firebox is the absence of a grate and the presence of a narrow slit in the lower part of the firebox through which the incoming air enters the firewood. Between the walls of the firebox and firewood, skids are installed, forming an air gap, through which the inlet air is uniformly supplied to the entire firewood supply. With gradual combustion of firewood and formation of coal, the firewood descends to the bottom of the firebox, where they intensively burn out in the maximum air flow. Compound firebox consists of several parts, it is made of steel with a thickness of 4.0 mm and installed

  19. Growth of optical grade germanium crystals

    International Nuclear Information System (INIS)

    Waris, M.; Akhtar, M.J.; Mehmood, N.; Ashraf, M.; Siddique, M.

    2011-01-01

    A novel design of Czochralski( CZ ) growth station in a low frequency induction furnace is described and growth of optical grade Ge crystal as a test material is performed achieving a flat solid-liquid interface shape. Grown Ge crystals are annealed in air at 450 -500 deg. C for 4 hrs and then characterized by determination of crystallographic orientation by Laue (back-reflection of X-rays) method, dislocation density studies by etch-pits formation, measuring electrical resistivity by 4-probe technique, conductivity type determination by hot probe method, measurement of hardness on Moh's scale and optical transmission measurement in IR region. The results obtained are compared to those reported in the literature. The use of this growth station for other materials is suggested. (author)

  20. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  1. Molecular mechanisms of crystal growth

    International Nuclear Information System (INIS)

    Pina, C. M.

    2000-01-01

    In this paper I present an example of the research that the Mineral Surface Group of the Munster University is conducting in the field of Crystal Growth. Atomic Force Microscopy (Am) in situ observations of different barite (BaSO4) faces growing from aqueous solutions, in combination with computer simulations of the surface attachment of growth units allows us to test crystal growth models. Our results demonstrate the strong structural control that a crystal can exert on its own growth, revealing also the limitation of the classical crystal growth theories (two dimensional nucleation and spiral growth models) in providing a complete explanation for the growth behaviour at a molecular scale. (Author) 6 refs

  2. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  3. Integration of Tuyere, Raceway and Shaft Models for Predicting Blast Furnace Process

    Science.gov (United States)

    Fu, Dong; Tang, Guangwu; Zhao, Yongfu; D'Alessio, John; Zhou, Chenn Q.

    2018-06-01

    A novel modeling strategy is presented for simulating the blast furnace iron making process. Such physical and chemical phenomena are taking place across a wide range of length and time scales, and three models are developed to simulate different regions of the blast furnace, i.e., the tuyere model, the raceway model and the shaft model. This paper focuses on the integration of the three models to predict the entire blast furnace process. Mapping output and input between models and an iterative scheme are developed to establish communications between models. The effects of tuyere operation and burden distribution on blast furnace fuel efficiency are investigated numerically. The integration of different models provides a way to realistically simulate the blast furnace by improving the modeling resolution on local phenomena and minimizing the model assumptions.

  4. Plan for the Initiation of HA-211 Furnace Operations at the Plutonium Finishing Plan (PFP)

    International Nuclear Information System (INIS)

    WILLIS, H.T.

    2000-01-01

    This plan provides a phased approach authorizing the use of three additional muffle furnaces for thermal stabilization. Achievement of Thermal Stabilization mission elements require the installation and startup of three additional muffle furnaces for the thermal stabilization of plutonium and plutonium bearing materials at the Plutonium Finishing Plant (PFP). The release to operate these additional furnaces will require an Activity Based Startup Review. The conduct of the Activity Based Startup Review (ABSR) was approved by Fluor Daniel Hanford on October 15, 1999. This plan has been developed with the objective of identifying those activities needed to guide the controlled startup of five furnaces from authorization to unrestricted operations by adding the HA-211 furnaces in an orderly and safe manner after the approval to Startup has been given

  5. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  6. Method of burning highly reactive strongly slagging coal dust in a chamber furnace

    Energy Technology Data Exchange (ETDEWEB)

    Protsaylo, M.Ya.; Kotler, V.R.; Lobov, G.V.; Mechev, V.P.; Proshkin, A.V.; Zhuravlev, Yu.A.

    1982-01-01

    In the chamber furnace in order to reduce slagging, it is proprosed that, above the coal dust burners, nozzles be installed with inclination downwards through which air is fed in a mixture with flue gases. Under the influence of this flue gas-air mixture, the coal dust flame is deviated downwards. In this case there is an increase in the length of the flame and degree of filling of the volume of the furnace with the flame. This increases the effectiveness of dust burning. The input into the furnace of fuel jointly with the air and flue gases (optimally 10-15% of the total quantity of gases formed during fuel combustion) makes it possible to reduce the temperature in the furnace and the probability of slagging of the furnace walls.

  7. Modeling of glass fusion furnaces; Modelisation des fours de fusion de verre

    Energy Technology Data Exchange (ETDEWEB)

    Mechitoua, N. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches; Plard, C. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches

    1997-12-31

    The furnaces used for glass melting are industrial installations inside which complex and coupled physical and chemical phenomena occur. Thermal engineering plays a major role and numerical simulation is a precious tool for the analysis of the different coupling, of their interaction and of the influence of the different parameters. In order to optimize the functioning of glass furnaces and to improve the quality of the glass produced, Electricite de France (EdF) has developed a specialized version of the ESTET fluid mechanics code, called `Joule`. This paper describes the functioning principle of glass furnaces, the interactions between heat transfers and flows inside the melted glass, the interactions between heat transfers and the thermal regulation of the furnace, the interactions between heat transfers and glass quality and the heat transfer interactions between the melted glass, the furnace walls and the combustion area. (J.S.)

  8. The influence of the space between the billets on the productivity of a continuous walking-beam furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jaklic, A. [Institute of Metals and Technology, Ljubljana (Slovenia); Kolenko, T. [University of Ljubljana (Slovenia). Faculty of Natural Science and Technology; Zupancic, B. [University of Ljubljana (Slovenia). Faculty of Electrical Engineering

    2005-04-01

    This paper presents a study of the influence of the space between billets on the productivity of a continuous walking-beam furnace. The study was performed using a simulation model of a billet-reheating process for three different billet dimensions. The simulation model considered the exact geometry of the furnace enclosure, including the geometry of the billets inside the furnace. A view-factor matrix of the furnace enclosure was determined using the Monte Carlo method. The heat exchange between the furnace gas, the furnace wall and the billet's surface was calculated using a three-temperature model. The temperature of the furnace floor was determined using a heat-balance equation, and the heat conduction in the billets was calculated using the 3D finite-difference method. The model was validated using measurements from trailing thermocouples positioned in the test billet during the reheating process in the furnace. (author)

  9. THE WAYS OF IMPROVEMENT OF POWER EFFICIENCY OF INDUSTRIAL FURNACES AT RECUPERATION OF HEAT OF OUTGOING SMOKE

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolskiy

    2012-01-01

    Full Text Available The main schemes of recovery of waste gases heat, applied in fuel furnaces of metallurgical and machinebuilding production, are analysed, and also criteria of choice of recuperators construction depending on function and constructions of furnaces are considered.

  10. Influence of glass furnace operational conditions on the evaporation from soda-lime and borosilicate glass melts.

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2000-01-01

    The evaporation of sodium and boron species from the melts in industrial glass furnaces leads to emissions of particulates (dust) and to furnace atmospheres containing reactive evaporation products. These reactive species, especially alkali vapors, can react with the superstructure refractories

  11. Reports on research achievements in developing high-performance industrial furnaces in fiscal 1998 (Research and development of high-performance industrial furnaces). Volume 1; 1998 nendo koseino kogyoro nado ni kansuru kenkyu kaihatsu seika hokokusho. 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    From the reports on research achievements in developing high-performance industrial furnaces in fiscal 1998, the report volume 1 was prepared as a research achievement report of each working group, detailing fundamental researches, heating furnaces, and heat treatment furnaces. The fundamental researches have researched combustion evaluating technology, characteristics of the area in the vicinity of a combustor, characteristics of combustion of high-temperature air, heating characteristics of a furnace to investigate effect of local heat absorption, and combustion evaluation. For the heating furnaces, the following subjects were studied: development of an in-furnace combustion model, summary of an experiment for evaluating high-temperature air combustion, furnace height relative to combustion heat transfer characteristics, heat loss minimizing technology, combustion heat transfer characteristics of liquid fuels, optimal operation of the high-temperature air combustion, basic control in heating control, and steel piece heating control. Studies were performed for the heat treatment furnaces on the case of a direct firing furnace in evaluating the heat transfer characteristics, the case of a radiant tube furnace, application of thermal fluid simulation technology, furnace averaging technology, soot reducing technology, control technology, and trial design on a high-performance heat treatment furnace. (NEDO)

  12. Growing Oppression, Growing Resistance : LGBT Activism and Europeanisation in Macedonia

    NARCIS (Netherlands)

    Miškovska Kajevska, A.; Bilić, B.

    2016-01-01

    This chapter provides one of the first socio-historical overviews of the LGBT groups in Macedonia and argues that an important impetus for the proliferation of LGBT activities has been the growing state-endorsed homophobia starting from 2008. The homophobic rhetoric of the ruling parties was clearly

  13. Modeling and simulation of Si crystal growth from melt

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Lijun; Liu, Xin; Li, Zaoyang [National Engineering Research Center for Fluid Machinery and Compressors, School of Energy and Power Engineering, Xi' an Jiaotong University, Xi' an, Shaanxi 710049 (China); Miyazawa, Hiroaki; Nakano, Satoshi; Kakimoto, Koichi [Research Institute for Applied Mechanics, Kyushu University, Kasuga 816-8580 (Japan)

    2009-07-01

    A numerical simulator was developed with a global model of heat transfer for any crystal growth taking place at high temperature. Convective, conductive and radiative heat transfers in the furnace are solved together in a conjugated way by a finite volume method. A three-dimensional (3D) global model was especially developed for simulation of heat transfer in any crystal growth with 3D features. The model enables 3D global simulation be conducted with moderate requirement of computer resources. The application of this numerical simulator to a CZ growth and a directional solidification process for Si crystals, the two major production methods for crystalline Si for solar cells, was introduced. Some typical results were presented, showing the importance and effectiveness of numerical simulation in analyzing and improving these kinds of Si crystal growth processes from melt. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  14. Development and melt growth of novel scintillating halide crystals

    Science.gov (United States)

    Yoshikawa, Akira; Yokota, Yuui; Shoji, Yasuhiro; Kral, Robert; Kamada, Kei; Kurosawa, Shunsuke; Ohashi, Yuji; Arakawa, Mototaka; Chani, Valery I.; Kochurikhin, Vladimir V.; Yamaji, Akihiro; Andrey, Medvedev; Nikl, Martin

    2017-12-01

    Melt growth of scintillating halide crystals is reviewed. The vertical Bridgman growth technique is still considered as very popular method that enables production of relatively large and commercially attractive crystals. On the other hand, the micro-pulling-down method is preferable when fabrication of small samples, sufficient for preliminary characterization of their optical and/or scintillation performance, is required. Moreover, bulk crystal growth is also available using the micro-pulling-down furnace. The examples of growths of various halide crystals by industrially friendly melt growth techniques including Czochralski and edge-defined film-fed growth methods are also discussed. Finally, traveling molten zone growth that in some degree corresponds to horizontal zone melting is briefly overviewed.

  15. Challenges in simulation of chemical processes in combustion furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M.; Kilpinen, P. [Aabo Akademi, Turku (Finland)

    1996-12-31

    The presentation gives an introduction to some of the present issues and problems in treating the complex chemical processes in combustion. The focus is in the coupling of the hydrocarbon combustion process with nitrogen oxide formation and destruction chemistry in practical furnaces or flames. Detailed kinetic modelling based on schemes of elementary reactions are shown to be a useful novel tool for identifying and studying the key reaction paths for nitrogen oxide formation and destruction in various systems. The great importance of the interaction between turbulent mixing and combustion chemistry is demonstrated by the sensitivity of both methane oxidation chemistry and fuel nitrogen conversion chemistry to the reactor and mixing pattern chosen for the kinetic calculations. The fluidized bed combustion (FBC) nitrogen chemistry involves several important heterogeneous reactions. Particularly the char in the bed plays an essential role. Recent research has advanced rapidly and the presentation proposes an overall picture of the fuel nitrogen reaction routes in circulating FBC conditions. (author)

  16. Nuclear techniques for the inspection of blast furnaces

    International Nuclear Information System (INIS)

    Schweitzer, J. S.; Lanza, R. C.

    1999-01-01

    Carbon hearth wall failures in blast furnaces create safety risks and require a large expense to repair. To avoid failures they are replaced early, incurring costs in wasted hearth wall use. Two non-invasive measurements provide realtime analysis of wall integrity. The two major failure modes are erosion of carbon thickness and iron-filled cracks in the bricks. Measurements of backscattered gamma-ray spectra and thermal neutron decay rate can identify both phenomena. Gamma-ray spectra from a compact Linac beam primarily respond to average carbon thickness. Neutron decay time, using a pulsed neutron source, is sensitive to iron in the carbon volume. Each measurement is sensitive to the other failure made, but the combination permits each phenomenon to be resolved. These techniques can detect a high atomic number and thermal neutron absorption cross section material behind one of low atomic number and thermal neutron absorption cross section

  17. Characterization of the permeability of the blast furnace lower part

    International Nuclear Information System (INIS)

    Negro, P.; Petit, C.; Urvoy, A.; Sert, D.; Pierret, H.

    2001-01-01

    In the context of high coal injection and high productivity operation, the coke behaviour inside the blast furnace hearth is the main parameter to control. Different and complementary investigations as radioactive and helium tracer injections, liquids and coke samplings, have been carried out at Sollac Fos BF1 using the tuyere probe to determine the hearth permeability and its evolutions as a function of the main control parameters, and to understand the hearth activity. The results of all these experiments give a very consistent picture of a heterogenous hearth with three concentric areas of various permeabilities to gas and liquids. A two concentric zones model has been built, which is in good agreement with the experimental results. It enables to evaluate the impact of the central zone on the liquids flow at the periphery. (author)

  18. Hearth furnace for distilling powdered materials containing hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    1937-06-21

    The present invention has for its object a hearth furnace particularly intended for the distillation of powdered material containing hydrocarbons. It consists of a fixed circular hearth above which are placed the moving scrapers intended to displace the material from the center toward the periphery. The material is poured by a central vertical pipe at the base of which is arranged a rotating ring for distributing the material on the hearth; this ring, which is fastened on the vertical axis of the drive, carries the radial arms to which are attached the scrapers arranged obliquely by the support on the arms and intended to displace the material on the hearth. The hearth is heated from below by means of forced circulation of gases produced in a fire-box and maintained at a convenient temperature by mixing with a part of the cold gases.

  19. Greener durable concretes through geopolymerisation of blast furnace slag

    International Nuclear Information System (INIS)

    Rajamane, N P; Nataraja, M C; Jeyalakshmi, R; Nithiyanantham, S

    2015-01-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO 2 emission’ (ECO 2 e), besides duration of designed ‘service life’. It may be noted that ECO 2 e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement. (paper)

  20. Modelling methods for co-fired pulverised fuel furnaces

    Energy Technology Data Exchange (ETDEWEB)

    L. Ma; M. Gharebaghi; R. Porter; M. Pourkashanian; J.M. Jones; A. Williams [University of Leeds, Leeds (United Kingdom). Energy and Resources Research Institute

    2009-12-15

    Co-firing of biomass and coal can be beneficial in reducing the carbon footprint of energy production. Accurate modelling of co-fired furnaces is essential to discover potential problems that may occur during biomass firing and to mitigate potential negative effects of biomass fuels, including lower efficiency due to lower burnout and NOx formation issues. Existing coal combustion models should be modified to increase reliability of predictions for biomass, including factors such as increased drag due to non-spherical particle sizes and accounting for organic compounds and the effects they have on NOx emission. Detailed biomass co-firing models have been developed and tested for a range of biomass fuels and show promising results. 32 refs., 4 figs., 3 tabs.

  1. Challenges in simulation of chemical processes in combustion furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M; Kilpinen, P [Aabo Akademi, Turku (Finland)

    1997-12-31

    The presentation gives an introduction to some of the present issues and problems in treating the complex chemical processes in combustion. The focus is in the coupling of the hydrocarbon combustion process with nitrogen oxide formation and destruction chemistry in practical furnaces or flames. Detailed kinetic modelling based on schemes of elementary reactions are shown to be a useful novel tool for identifying and studying the key reaction paths for nitrogen oxide formation and destruction in various systems. The great importance of the interaction between turbulent mixing and combustion chemistry is demonstrated by the sensitivity of both methane oxidation chemistry and fuel nitrogen conversion chemistry to the reactor and mixing pattern chosen for the kinetic calculations. The fluidized bed combustion (FBC) nitrogen chemistry involves several important heterogeneous reactions. Particularly the char in the bed plays an essential role. Recent research has advanced rapidly and the presentation proposes an overall picture of the fuel nitrogen reaction routes in circulating FBC conditions. (author)

  2. Feasibility of using ceramic furnace wastes in cement composites

    International Nuclear Information System (INIS)

    Fazzan, J.V.; Sanches, A.O.; Akasaki, J.L.; Malmonge, J.A.

    2016-01-01

    Currently, the region of Epitacio-SP President is classified as Paulista West Center in the production of ceramic tiles and bricks. However, as these industries have also generated environmental impacts in the production process with the generation of waste, the construction industries presents as great potential to absorb a large portion of these materials, called Pozzolans. In this sense, the research aims to study the characterization of Ceramic Furnace Wastes (CFC) and the evaluation of their reactivity. Mortar specimens were molded with different waste percentages in partial replacement of Portland cement, for analysis of compressive strength and capillary water absorption test. The characterization results show that important properties can be obtained by the preparation conditions of ashes, besides obtaining resistant activity index higher than expected by technical standards when using the material in replacement of Portland cement. (author)

  3. Graphite furnace atomic absorption elemental analysis of ecstasy tablets.

    Science.gov (United States)

    French, Holly E; Went, Michael J; Gibson, Stuart J

    2013-09-10

    Six metals (copper, magnesium, barium, nickel, chromium and lead) were determined in two separate batches of seized ecstasy tablets by graphite furnace atomic absorption spectroscopy (GFAAS) following digestion with nitric acid and hydrogen peroxide. Large intra-batch variations were found as expected for tablets produced in clandestine laboratories. For example, nickel in batch 1 was present in the range 0.47-13.1 parts per million (ppm) and in batch 2 in the range 0.35-9.06 ppm. Although batch 1 had significantly higher 3,4-methylenedioxy-N-methamphetamine (MDMA) content than batch 2, barium was the only element which discriminated between the two ecstasy seizures (batch 1: 0.19-0.66 ppm, batch 2: 3.77-5.47 ppm). Copyright © 2013 Elsevier Ireland Ltd. All rights reserved.

  4. A Review of Granulation Process for Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Yu Pengfei

    2016-01-01

    Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

  5. Pragmatic analysis of the electric submerged arc furnace continuum

    Science.gov (United States)

    Karalis, K.; Karkalos, N.; Antipas, G. S. E.; Xenidis, A.

    2017-09-01

    A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

  6. Characterization of electric arc furnace dust aiming reuse

    International Nuclear Information System (INIS)

    Grillo, F.F.; Oliveira, E.B.G.; Oliveira, J.R. de; Telles, V.B.; Tenorio, J.A.S.

    2010-01-01

    This work aims to study the characterize of steelmaking dust, from the primary refining of steel in Electric Arc Furnace, in order to verify feasibility of reuse through the addition of hot metal in the form of briquette. The techniques used to characterize the dust was chemical analyses, size separation tests, X-ray diffraction analyses (XRD), Scanning Electron Microscopy (SEM). After characterization, was the calculation of reductant considering the complete reduction of iron oxides and then to briquetting. The waste sample is composed essentially of spherical particles and has a very small particle size (85% below 10 μm). The XRD has presented compounds such as ZnFe 2 O 4 , Fe 3 O 4 , ZnO e SiO 2 . This work showed that its possible recovery approximately 92% of metal iron from dust generated during steelmaking.This (author)

  7. Nickel recovery from electric arc furnace slag by magnetic separation

    Directory of Open Access Journals (Sweden)

    Sakaroglou Marianna

    2017-01-01

    Full Text Available During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process. The target of the current work is to investigate the possibility of nickel recovery from EAF slag by magnetic separation. To meet the target, the effect of the following parameters was studied: grain size, magnetic field intensity, thickness of slag layer, moisture content, and re-grinding of the coarser slag particles. The results show that it is possible to obtain a magnetic product with nickel grade close to that of the primary raw material or even better, with sufficient nickel recovery.

  8. Nodal wear model: corrosion in carbon blast furnace hearths

    Directory of Open Access Journals (Sweden)

    Verdeja, L. F.

    2003-06-01

    Full Text Available Criterions developed for the Nodal Wear Model (NWM were applied to estimate the shape of the corrosion profiles that a blast furnace hearth may acquire during its campaign. Taking into account design of the hearth, the boundary conditions, the characteristics of the refractory materials used and the operation conditions of the blast furnace, simulation of wear profiles with central well, mushroom and elephant foot shape were accomplished. The foundations of the NWM are constructed considering that the corrosion of the refractory is a function of the temperature present at each point (node of the liquid metal-refractory interface and the corresponding physical and chemical characteristics of the corrosive fluid.

    Se aplican los criterios del Modelo de Desgaste Nodal (MDN para la estimación de los perfiles de corrosión que podría ir adquiriendo el crisol de un homo alto durante su campaña. Atendiendo al propio diseño del crisol, a las condiciones límites de contorno, a las características del material refractario utilizado y a las condiciones de operación del horno, se consiguen simular perfiles de desgaste con "pozo central", con "forma de seta" ó de "pie de elefante". Los fundamentos del MDN se apoyan en la idea de considerar que la corrosión del refractario es función de la temperatura que el sistema pueda presentar en cada punto (nodo de la intercara refractario-fundido y de las correspondientes características físico-químicas del fluido corrosivo.

  9. Numerical Investigation of Novel Oxygen Blast Furnace Ironmaking Processes

    Science.gov (United States)

    Li, Zhaoyang; Kuang, Shibo; Yu, Aibing; Gao, Jianjun; Qi, Yuanhong; Yan, Dingliu; Li, Yuntao; Mao, Xiaoming

    2018-04-01

    Oxygen blast furnace (OBF) ironmaking process has the potential to realize "zero carbon footprint" production, but suffers from the "thermal shortage" problem. This paper presents three novel OBF processes, featured by belly injection of reformed coke oven gas, burden hot-charge operation, and their combination, respectively. These processes were studied by a multifluid process model. The applicability of the model was confirmed by comparing the numerical results against the measured key performance indicators of an experimental OBF operated with or without injection of reformed coke oven gas. Then, these different OBF processes together with a pure OBF were numerically examined in aspects of in-furnace states and global performance, assuming that the burden quality can be maintained during the hot-charge operation. The numerical results show that under the present conditions, belly injection and hot charge, as auxiliary measures, are useful for reducing the fuel rate and increasing the productivity for OBFs but in different manners. Hot charge should be more suitable for OBFs of different sizes because it improves the thermochemical states throughout the dry zone rather than within a narrow region in the case of belly injection. The simultaneous application of belly injection and hot charge leads to the best process performance, at the same time, lowering down hot-charge temperature to achieve the same carbon consumption and hot metal temperature as that achieved when applying the hot charge alone. This feature will be practically beneficial in the application of hot-charge operation. In addition, a systematic study of hot-charge temperature reveals that optimal hot-charge temperatures can be identified according to the utilization efficiency of the sensible heat of hot burden.

  10. Hazardous air emissions potential from a wood-fired furnace

    International Nuclear Information System (INIS)

    Hubbard, A.J.

    1995-01-01

    During the first week of April, 1991 the Wisconsin Department of Natural Resources (WDNR) conducted a series of air emissions tests of a small industrial wood-fired boiler in northern Wisconsin. The boiler was firing a virgin hogged wood/wood waste fuel with a moisture content of about 35 percent. The pollutants measured were particulates, nitrogen oxides (NOx), carbon monoxide (GO), total hydrocarbons (THC), benzene, formaldehyde (CHOH), polycyclic organic matter (POM, e.g. Benzo (a) pyrene), aldehydes, and trace metals (As, Ba, Cu, Pb, Mn, Ni, K, Se, Na, and Zn). For two and a half days continuous emissions data were recorded by laboratory-certified continuous emissions monitors for CO, NOx, 0-2, THC, and COq2 while the EPA reference method stack tests were being conducted for the other pollutants. In addition, a WDNR test team measured CO, 0-2, and flue gas temperature with a Rosemount portable combustion analyzer for several hours over the course of those two and a half days. The principal purpose behind the study was to evaluate the hazardous air emissions potential of a small industrial furnace firing a virgin wood fuel. To that end, it was hoped that a surrogate pollutant could be identified which would represent the levels of hazardous air emissions (e.g., benzene) present in the wood-fired furnace flue gases. If a readily monitorable pollutant could be identified, then a regulatory strategy of measuring one representative pollutant could be put in place to continually assess the hazardous emissions potential of virgin wood combustion. (UK)

  11. Cheap heat grows in fields

    International Nuclear Information System (INIS)

    Haluza, I.

    2006-01-01

    Slovak farmers resemble the peasants from the film T he Magnificent Seven . They keep complaining about their fate but consider any innovation as an interference. And that is why they still have not started growing fast-growing wood although the number of heating plants processing bio-mass from forests and fields is growing. Natural gas is expensive and coal creates pollution. Energy from biomass is becoming a good business and also creates new business opportunities - growing the raw material it needs. Such heating plants usually use waste from wood processing companies and Slovak Forests (Lesy SR) has also started deliveries of chip wood from old forests. There are plantations of fast growing wood suitable for heat production of over 500-thousand hectares throughout the EU. This is about 10% of Slovakian's area where the first plantations are also already being set up. The first promising plantation project was launched this spring. And this is not a project launched and backed by a big company but a starting up businessman, Miroslav Forgac from Kosice. He founded his company, Forgim, last winter. Without big money involved and thank to a new business idea he managed to persuade farmers to set up the first plantations. He supplied the seedlings and the business has started with 75 ha of plantations around Trnava, Sala, Komarno, Lucenec, Poprad and Kosice. He is gradually signing contracts with other landowners and next year the area of plantations is set to grow by 1500 ha. Plantations of fast growing trees such as willow, poplar and acacia regenerate by new trees growing out of the roots of the old and from cut trees so from one seedling and one investment there can be several harvests. Swedish willows from Forgim regenerate 20 to 25 years after the first planting. And only then new seedlings have to be purchased. Using special machines that even cut the wood to wood chips the plantations can be 'harvested' every three years. Unlike crops, the fields do not

  12. Development of high quality large laser crystals for a CPA laser system

    International Nuclear Information System (INIS)

    Sugiyama, Akira; Fukuyama, Hiroyasu; Nagai, Shiro; Katsurayama, Masamichi; Anzai, Yutaka

    2000-01-01

    Uniform doped concentration along growth direction of Nd 3+ :YAG crystal with 110 mm length was successfully grown by the Czochralski furnace with a double crucible. The fluctuation of doped concentration was less than 4%, nearly 1/4 of the Nd 3+ :YAG crystal grown by a conventional method. We also demonstrated direct bonding without the use of adhesive materials on Ti:sapphire laser crystals with a bonding surface dimension of 12 mm x 6 mm. The bonding surfaces were treated with chemical processes to clean up and to create a hydrophilic layer for hydrogen bonding in an atmospheric furnace. Successive heat treatment in a vacuum furnace transformed the hydrogen bonding into the direct bonding. From the observation by a transmission electron microscope (Hitachi: HF-2000), atomic level bonding was succeeded in the bonding surface. The performance of the bonded crystal was also tested by laser oscillation with a second harmonics of Q-switched Nd 3+ :YAG at a 20 Hz repetition rate. In comparison with a normal laser crystal, there were no difference in output power or spatial profile in an input condition of 30 mJ. The optical damaged threshold on the bonding surface was estimated over 660 MW/cm 2 . (author)

  13. The density and compositional analysis of titanium doped sapphire single crystal grown by the Czocharlski method

    Science.gov (United States)

    Kusuma, H. H.; Ibrahim, Z.; Othaman, Z.

    2018-03-01

    Titanium doped sapphire (Ti:Al2O3) crystal has attracted attention not only as beautiful gemstones, but also due to their applications as high power laser action. It is very important crystal for tunable solid state laser. Ti:Al2O3 crystals have been success grown using the Czocharlski method with automatic diameter control (ADC) system. The crystals were grown with different pull rates. The structure of the crystal was characterized with X-Ray Diffraction (XRD). The density of the crystal was measurement based on the Archimedes principle and the chemical composition of the crystal was confirmed by the Energy Dispersive X-ray (EDX) Spectroscopy. The XRD patterns of crystals are showed single main peak with a high intensity. Its shows that the samples are single crystal. The Ti:Al2O3 grown with different pull rate will affect the distribution of the concentration of dopant Ti3+ and densities on the sapphire crystals boules as well on the crystal growth process. The increment of the pull rate will increase the percentage distribution of Ti3+ and on the densities of the Ti:Al2O3 crystal boules. This may be attributed to the speed factor of the pull rate of the crystal that then caused changes in the heat flow in the furnace and then causes the homogeneities is changed of species distribution of atoms along crystal.

  14. Exploring Classroom Hydroponics. Growing Ideas.

    Science.gov (United States)

    National Gardening Association, Burlington, VT.

    Growing Ideas, the National Gardening Association's series for elementary, middle, and junior high school educators, helps teachers engage students in using plants and gardens as contexts for developing a deeper, richer understanding of the world around them. This volume's focus is on hydroponics. It presents basic hydroponics information along…

  15. Organization of growing random networks

    Energy Technology Data Exchange (ETDEWEB)

    Krapivsky, P. L.; Redner, S.

    2001-06-01

    The organizational development of growing random networks is investigated. These growing networks are built by adding nodes successively, and linking each to an earlier node of degree k with an attachment probability A{sub k}. When A{sub k} grows more slowly than linearly with k, the number of nodes with k links, N{sub k}(t), decays faster than a power law in k, while for A{sub k} growing faster than linearly in k, a single node emerges which connects to nearly all other nodes. When A{sub k} is asymptotically linear, N{sub k}(t){similar_to}tk{sup {minus}{nu}}, with {nu} dependent on details of the attachment probability, but in the range 2{lt}{nu}{lt}{infinity}. The combined age and degree distribution of nodes shows that old nodes typically have a large degree. There is also a significant correlation in the degrees of neighboring nodes, so that nodes of similar degree are more likely to be connected. The size distributions of the in and out components of the network with respect to a given node{emdash}namely, its {open_quotes}descendants{close_quotes} and {open_quotes}ancestors{close_quotes}{emdash}are also determined. The in component exhibits a robust s{sup {minus}2} power-law tail, where s is the component size. The out component has a typical size of order lnt, and it provides basic insights into the genealogy of the network.

  16. Growing an Emerging Research University

    Science.gov (United States)

    Birx, Donald L.; Anderson-Fletcher, Elizabeth; Whitney, Elizabeth

    2013-01-01

    The emerging research college or university is one of the most formidable resources a region has to reinvent and grow its economy. This paper is the first of two that outlines a process of building research universities that enhance regional technology development and facilitate flexible networks of collaboration and resource sharing. Although the…

  17. Agglomerative clustering of growing squares

    NARCIS (Netherlands)

    Castermans, Thom; Speckmann, Bettina; Staals, Frank; Verbeek, Kevin; Bender, M.A.; Farach-Colton, M.; Mosteiro, M.A.

    2018-01-01

    We study an agglomerative clustering problem motivated by interactive glyphs in geo-visualization. Consider a set of disjoint square glyphs on an interactive map. When the user zooms out, the glyphs grow in size relative to the map, possibly with different speeds. When two glyphs intersect, we wish

  18. Inferences from growing trees backwards

    Science.gov (United States)

    David W. Green; Kent A. McDonald

    1997-01-01

    The objective of this paper is to illustrate how longitudinal stress wave techniques can be useful in tracking the future quality of a growing tree. Monitoring the quality of selected trees in a plantation forest could provide early input to decisions on the effectiveness of management practices, or future utilization options, for trees in a plantation. There will...

  19. COFFEE GROWING AREAS OF ETHIOPIA"

    African Journals Online (AJOL)

    accelerated economic growth, part of which is hoped to be achieved via increased ... at the Fifth International Conference on the Ethiopian Economy held at the United ... Samuel and Ludi: Agricultural commercialisation in coffee growing areas. ... Ethiopia produces and exports one of the best fighland coffees in the world.

  20. A versatile Czochralski crystal growth system with automatic diameter control

    Science.gov (United States)

    Aggarwal, M. D.; Metzl, R.; Wang, W. S.; Choi, J.

    1995-07-01

    A versatile Czochralski crystal pulling system with automatic diameter control for the growth of nonlinear optical oxide crystals is discussed. Pure and doped bulk single crystals of bismuth silicon oxide (Bi12SiO20) have been successfully grown using this system. The system consists of a regular Czochralski type pulling system with provision for continuous weighing of the growing crystal to provide feedback for power control.

  1. Helium crystals

    International Nuclear Information System (INIS)

    Lipson, S.G.

    1987-01-01

    Hexagonal close-packed helium crystals in equilibrium with superfluid have been found to be one of the few systems in which an anisotropic solid comes into true thermodynamic equilibrium with its melt. The discovery of roughening transitions at the liquid-solid interface have shown this system to be ideal for the study of the statistical mechanics of interface structures. We describe the effect of roughening on the shape and growth of macroscopic crystals from both the theoretical and experimental points of view. (author)

  2. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1998-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  3. Multi-fuel furnace. Demonstration project. Final rapport; Multibraendselsovn - Demonstrationsprojekt. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Dall Bentzen, J.

    2012-06-15

    It has been verified that the Dall Energy Furnace have unique features: - The furnace will accept biomass fuel with moisture content in range 20% to 60% and still keep the flue gas temperature within +-10 deg. Celsius (for pre-set temperature 900 to 975 deg. Celsius); - The ash quality from the furnace is very good with no excessive sintering and without carbon in the ash; - Flue gas dust content at the furnace exit is below 50 mg/Nm3, while the content of NO{sub x} and CO is below 175 mg/Nm3 and 20 mg/Nm3, respectively. The Dall Energy biomass furnace consists of two separate stages which are combined in a single aggregate: an updraft gasification process and a gas combustion process. As the furnace is refractory lined and as the furnace can operate at low excess air it is possible to burn biomass with water content above 60%. No mechanical parts are used at temperatures above 200 deg. Celsius. This provides a very rugged system. In the gasifier section a combustible gas is produced with a low velocity at the top of the gasifier bed. This gas is combusted to a flue gas with extremely low dust content. Also, the NO{sub x} and CO content is very low. The temperature of the flue gas at the exit is kept low by injecting water spray together with the secondary air. (Author)

  4. Simulation for the powder movement and accumulation in the lower part of blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Takashi [Mineral Resources Research Center, Nippon Steel Technoresearch, Futtsu-shi Chiba (Japan)

    1997-12-31

    The behavior of unburnt char and coke powder in the blast furnace becomes material for discussion with the increase in injection rate of pulverized coal into the blast furnace. An analysis was made as to the simulation of powder accumulation at the deadman and dripping zone of blast furnace by using a powder/gas two-phases flow experimental data. When an excessive powder has penetrated at a low gas velocity, it brings an increment in holdup and the controlling factors are powder/gas ratio and gas velocity. An empirical formula used for estimating the powder hold-up in the blast furnace internal conditions has proposed based on similarity. The controlling {pi} numbers are Floude number, powder/gas ratio and particle diameter ratio of powder/lump. This empirical formular was connected with Blast Furnace Total Model `BRIGHT` for the simulation of powder amount distribution in the lower part of blast furnace. When Powder diameter Dk exceeds 100 {mu} and gas velocity becomes lower than 0.7m/s at PC1OOkg/T, the powder tends to accumulate in the deadman. These results was available for the decision of optimum blast conditions and optimum powder diameter in the high amount of pulverized coal injection to the blast furnace. (author) 10 refs.

  5. Crystal study and econometric model

    Science.gov (United States)

    1975-01-01

    An econometric model was developed that can be used to predict demand and supply figures for crystals over a time horizon roughly concurrent with that of NASA's Space Shuttle Program - that is, 1975 through 1990. The model includes an equation to predict the impact on investment in the crystal-growing industry. Actually, two models are presented. The first is a theoretical model which follows rather strictly the standard theoretical economic concepts involved in supply and demand analysis, and a modified version of the model was developed which, though not quite as theoretically sound, was testable utilizing existing data sources.

  6. Polarized Raman scattering in single crystals of Nd0.7Sr0.3MnO3

    Indian Academy of Sciences (India)

    2. Experimental. The single crystal was grown in an infrared image furnace by the floating zone technique. Raman measurements were performed in the spectral .... [3] C Xiong, Q Li, H L Ju, S N Mao, L Senapati, X X Xi, R L Green and T Venkatesan, Appl. Phys. Lett. 66, 1427 (1995). [4] N H Nam, R Mathieu, P Nordblad, N V ...

  7. Estimating the fuel moisture content to control the reciprocating grate furnace firing wet woody biomass

    International Nuclear Information System (INIS)

    Striūgas, N.; Vorotinskienė, L.; Paulauskas, R.; Navakas, R.; Džiugys, A.; Narbutas, L.

    2017-01-01

    Highlights: • Combustion of biomass with varying moisture content might lead to unstable operation of a furnace. • Method for automatic control of a furnace fired with wet biomass was developed. • Fuel moisture is estimated by cost-effective indirect method for predictive control. • Fuel moisture estimation methods and furnace control algorithm were validated in an industrial boiler. - Abstract: In small countries like Lithuania with a widespread district heating system, 5–10 MW moving grate biomass furnaces equipped with water boilers and condensing economisers are widely used. Such systems are designed for firing biomass fuels; however, varying fuel moisture, mostly in the range from 30% to 60%, complicates the automated operation. Without manual adjustment of the grate motion mode and other parameters, unstable operation or even extinction of the furnace is possible. To ensure stable furnace operation with moist fuel, the indirect method to estimate the fuel moisture content was developed based on the heat balance of the flue gas condensing economiser. The developed method was implemented into the automatic control unit of the furnace to estimate the moisture content in the feedstock and predictively adjust the furnace parameters for optimal fuel combustion. The indirect method based on the economiser heat balance was experimentally validated in a 6 MW grate-fired furnace fuelled by biomass with moisture contents of 37, 46, 50, 54 and 60%. The analysis shows that the estimated and manually measured values of the fuel moisture content do not differ by more than 3%. This deviation indicates that the indirect fuel moisture calculation method is sufficiently precise and the calculated moisture content varies proportionally to changes in the thermal capacity of the economiser. By smoothing the data using sliding weighted averaging, the oscillations of the fuel moisture content were identified.

  8. Maximizing Macromolecule Crystal Size for Neutron Diffraction Experiments

    Science.gov (United States)

    Judge, R. A.; Kephart, R.; Leardi, R.; Myles, D. A.; Snell, E. H.; vanderWoerd, M.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    A challenge in neutron diffraction experiments is growing large (greater than 1 cu mm) macromolecule crystals. In taking up this challenge we have used statistical experiment design techniques to quickly identify crystallization conditions under which the largest crystals grow. These techniques provide the maximum information for minimal experimental effort, allowing optimal screening of crystallization variables in a simple experimental matrix, using the minimum amount of sample. Analysis of the results quickly tells the investigator what conditions are the most important for the crystallization. These can then be used to maximize the crystallization results in terms of reducing crystal numbers and providing large crystals of suitable habit. We have used these techniques to grow large crystals of Glucose isomerase. Glucose isomerase is an industrial enzyme used extensively in the food industry for the conversion of glucose to fructose. The aim of this study is the elucidation of the enzymatic mechanism at the molecular level. The accurate determination of hydrogen positions, which is critical for this, is a requirement that neutron diffraction is uniquely suited for. Preliminary neutron diffraction experiments with these crystals conducted at the Institute Laue-Langevin (Grenoble, France) reveal diffraction to beyond 2.5 angstrom. Macromolecular crystal growth is a process involving many parameters, and statistical experimental design is naturally suited to this field. These techniques are sample independent and provide an experimental strategy to maximize crystal volume and habit for neutron diffraction studies.

  9. Crystallization behavior and domain structure in textured Pb(Zr0.52Ti0.48)O3 thin films by different annealing processes

    International Nuclear Information System (INIS)

    Huang, W.; Jiang, S.W.; Li, Y.R.; Zhu, J.; Zhang, Y.; Wei, X.H.; Zeng, H.Z.

    2006-01-01

    Amorphous Pb(Zr 0.52 Ti 0.48 )O 3 (PZT) thin films were prepared on the Pt/Ti/SiO 2 /Si substrates by radio-frequency magnetron sputtering at room temperature. After rapid thermal annealing (RTA) and conventional furnace annealing (CFA) at different temperatures, the films were transformed into polycrystalline PZT thin films with (111) and (100) orientation, respectively. The phase formation and ferroelectric domains correlated with different orientation were systematically investigated by X-ray diffraction and piezoresponse force microscopy. The results showed that the perovskite PZT crystal with [111] orientation hetero-nucleated preferentially on top of the PtPb intermetallic phase at the PZT/Pt interface during RTA process. It is of interest to find that the domain self-organized into a structure with rounded shape at the early stage of crystallization. While the nucleation of the films treated by CFA dominantly homo-nucleated, thus the (100) orientation grains with minimum surface energy were easy to grow. The texture effects on ferroelectric properties of PZT films were also discussed in relation to the domain structure

  10. Application of roof radiant burners in large pusher-type furnaces

    Directory of Open Access Journals (Sweden)

    A. Varga

    2009-07-01

    Full Text Available The paper deals with the application of roof flat-flame burners in the pusher-type steel slab reheating furnaces, after furnace reconstruction and replacement of conventional torch burners, with the objective to increase the efficiency of radiative heat transfer from the refractory roof to the charge. Based on observations and on measurements of the construction and process parameters under operating conditions, the advantages and disadvantages of indirectly oriented radiant heat transfer are analysed in relation to the heat transfer in classically fired furnaces.

  11. New algorithm for controlling electric arc furnaces using their vibrational and acoustic characteristics

    Science.gov (United States)

    Cherednichenko, V. S.; Bikeev, R. A.; Serikov, V. A.; Rechkalov, A. V.; Cherednichenko, A. V.

    2016-12-01

    The processes occurring in arc discharges are analyzed as the sources of acoustic radiation in an electric arc furnace (EAF). Acoustic vibrations are shown to transform into mechanical vibrations in the furnace laboratory. The shielding of the acoustic energy fluxes onto water-cooled wall panels by a charge is experimentally studied. It is shown that the rate of charge melting and the depth of submergence of arc discharges in the slag and metal melt can be monitored by measuring the vibrational characteristics of furnaces and using them in a universal industrial process-control system, which was developed for EAFs.

  12. Automation Activator of Hydrogen Gas Inlet Valve on Reduction Furnace ME-11

    International Nuclear Information System (INIS)

    Achmad Suntoro

    2007-01-01

    Operational of hydrogen inlet valve of the reduction furnace ME-11 was actuated manually by furnace operator if all its requirements have been fulfilled. Automation of the valve has been constructed as an additional option of the furnace operating system, in which any interruption by the existing manual system by the operator is still valid even though the automatic option is being used. This paper describes the information concerning the automation construction and its logical status of control in the form of its finite state machine. This automation system has been tested successfully. (author)

  13. Evaluation of refractory lining wear of Companhia Siderurgica Nacional (CSN) blast furnaces

    International Nuclear Information System (INIS)

    Santos, N.J. dos; Mello, A.H.B. de; Pereira, C.L.; Paula Sarkis, D. de; Martins Filho, D.I.; Banados Perez, H.E.; Carvalho, G.; Daltro, T.F.L.

    1984-01-01

    The blast furnace refractory linings are submitted to unfavourable conditions such as alkalis attack, temperature, top pressure, abrasion and so forth... After studies on distribution and installation of radioactive sources with low activities in the refractory lining, it was possible to develop a new technique of thickness evaluation and attendance of wearing in the furnace lining. The viability analysis, simulated laboratory tests, localization, identification, installations and periodical measurements of the radioactive sources are described, as well the results obtained on the present campaign of CSN Blast Furnaces. (Author) [pt

  14. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    Energy Technology Data Exchange (ETDEWEB)

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  15. Design and performance of a skid-mounted portable compartment fire gas furnace and monitoring system

    Directory of Open Access Journals (Sweden)

    Mueller K.

    2013-09-01

    Full Text Available A custom, portable natural gas fire furnace was designed and constructed for use at the University of Notre Dame to experimentally investigate the out-of-plane behavior of full-scale reinforced concrete (RC bearing walls under fire. The unique aspects of this furnace allowed the application of large mechanical loads and non-contact optical response monitoring to be done while subjecting the wall to elevated temperatures. The performance of the experimental furnace, mechanical loading, and response monitoring system is reported using the results from the first two RC wall test specimens.

  16. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    International Nuclear Information System (INIS)

    Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F.; Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D.; Baronnet, J.M.

    2001-01-01

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  17. Experimental study on combustion of biomass micron fuel (BMF) in cyclone furnace

    International Nuclear Information System (INIS)

    Luo Siyi; Xiao Bo; Hu Zhiquan; Liu Shiming; He Maoyun

    2010-01-01

    Based on biomass micron fuel (BMF) with particle size less than 250 μm, a cyclone combustion concept was presented and a lab-scale cyclone furnace was designed to evaluate the feasibility. The influences of equivalence ration (ER) and particle size of BMF on combustion performance were studied, as well as temperature distribution in the combustion chamber. The results show that BMF combustion in the cyclone furnace is reliable, with rational temperature distribution inside furnace hearth, lower CO emission, soot concentration and C content in ashes. As ER being 1.2, the temperature in the chamber is maximized up to 1200 deg. C. Smaller particles results in better combustion performances.

  18. Numerical study of aerodynamics and brown coal combustion in the vortex furnace with air excess variation

    Directory of Open Access Journals (Sweden)

    Krasinsky Denis

    2017-01-01

    Full Text Available The results of numerical modelling of 3D turbulent two-phase reacting flow with account for all the principal heat and mass transfer processes during the pulverized brown coal combustion in the vortex furnace of a power plant boiler unit have been presented. For two computational cases where air excess coefficient α was varied (set to 1.15 and 1.25, the detailed aerothermochemical 3D structure of reacting flow in the furnace volume has been revealed. The comparison of integral heat engineering parameters and NOx emissions obtained in the two cases has shown a slightly improved vortex furnace performance in the case α=1.25.

  19. Determination of wall wear of glassmelting furnaces by a nuclear technique

    International Nuclear Information System (INIS)

    Harsanyi, Gyoergy; Kodolanyi, Andras; Leitner, Laszlo

    1984-01-01

    A new in-service inspection technique of glassmelting furnaces is reported. Isotope-labelled refractory tank blocks were prepared, tested experimentally, and built into the furnace. Sup(60)Co isotope tracer was used. The residual wall thickness of the labelled blocks were determined by periodical radiation dose measurements. No environmental or health damage is caused by the specific activity of 3.7 - 4 Bq/g of the labelled furnace blocks, the dose rate in a distance of 1 m from the wall was as low as 0.05 mR/h. (P.J.)

  20. Fluorophotometric determination of uranium: an automated sintering furnace and factors affecting precision

    International Nuclear Information System (INIS)

    Strain, J.E.

    1978-07-01

    The fusion furnace consists of four individually controlled, slotted-tube furnaces that automatically dry, sinter and anneal the fluoride or carbonate pellet used in the fluorometric determination of uranium. The furnace operates in air and prepares approximately 90 pellets per hour for fluorometric measurement. The factors that were thought to affect the precision of the method were investigated. The two factors that seem to be the most influential are (1) the manner in which the sample is loaded onto the pellet; and (2) the surface characteristics of the platinum dish in which the pellet is sintered and measured fluorometrically

  1. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

    Directory of Open Access Journals (Sweden)

    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  2. Crystal growth of Li10B3O5

    International Nuclear Information System (INIS)

    Sugiyama, Akira; Gallagher, Hugh G.; Han, Thomas P.J.

    1999-09-01

    The growth of boron 10 isotope enriched L 10 BO (Li 10 B 3 O 5 ) optical crystal has been developed from Top-Seeded-Solution-Growth using a resistance furnace. In the preparation for growth materials, we have made further improvement on a charge loading technique to a crucible and succeeded in forming suitable high temperature flux for producing crystals. Adequate temperature gradient of 1K/cm inside the crucible was achieved from searching for a combination of setting temperatures in the vertical three-zone furnace and installing a ceramic ring under the crucible. We have also optimized seed holder configuration and established growth conditions by several attempts. As a result, two good quality L 10 BO crystals were produced with sizes of 14 x 25 x 22 mm and 13 x 10 x 12 mm from oriented seed crystals. Although these sizes were limited by the size of the crucible used, appropriate oriented samples were extracted for detailed studies in optical measurements. (author)

  3. Stream Clustering of Growing Objects

    Science.gov (United States)

    Siddiqui, Zaigham Faraz; Spiliopoulou, Myra

    We study incremental clustering of objects that grow and accumulate over time. The objects come from a multi-table stream e.g. streams of Customer and Transaction. As the Transactions stream accumulates, the Customers’ profiles grow. First, we use an incremental propositionalisation to convert the multi-table stream into a single-table stream upon which we apply clustering. For this purpose, we develop an online version of K-Means algorithm that can handle these swelling objects and any new objects that arrive. The algorithm also monitors the quality of the model and performs re-clustering when it deteriorates. We evaluate our method on the PKDD Challenge 1999 dataset.

  4. Millennium bim managing growing demand

    OpenAIRE

    Lopes, Francisca Barbosa Malpique de Paiva

    2014-01-01

    Millennium bim, the Mozambican operation of Millennium bcp group, was the Company selected to serve as background for the development of a teaching case in Marketing. This case is followed by a teaching note, and is intended to be used as a pedagogical tool in undergraduate and/or graduate programs. Even though Mozambique is still characterized by high financial exclusion, the number of people entering within the banking industry has been growing at a fast pace. Actually, the demand for fi...

  5. How do normal faults grow?

    OpenAIRE

    Blækkan, Ingvild; Bell, Rebecca; Rotevatn, Atle; Jackson, Christopher; Tvedt, Anette

    2018-01-01

    Faults grow via a sympathetic increase in their displacement and length (isolated fault model), or by rapid length establishment and subsequent displacement accrual (constant-length fault model). To test the significance and applicability of these two models, we use time-series displacement (D) and length (L) data extracted for faults from nature and experiments. We document a range of fault behaviours, from sympathetic D-L fault growth (isolated growth) to sub-vertical D-L growth trajectorie...

  6. Spiro-OMeTAD single crystals: Remarkably enhanced charge-carrier transport via mesoscale ordering

    KAUST Repository

    Shi, Dong; Qin, X.; Li, Yuan; He, Yao; Zhong, Cheng; Pan, Jun; Dong, H.; Xu, Wei; Li, T.; Hu, W.; Bredas, Jean-Luc; Bakr, Osman

    2016-01-01

    bottleneck for advancing cell efficiencies. We devised an antisolvent crystallization strategy to grow single crystals of spiro-OMeTAD, which allowed us to experimentally elucidate its molecular packing and transport properties. Electronic structure

  7. Kyropoulos method for growth of nonlinear optical organic crystal ABP (4-aminobenzophenone) from the melt

    Science.gov (United States)

    Pan, Shoukui; Okano, Y.; Tsunekawa, S.; Fukuda, T.

    1993-03-01

    The Kyropoulus method was used to grow nonlinear optical organic crystals ABP (4-aminobenzophenone). The crystals were characterized by nonlinear optical measurements and had a large effect of frequency doubling.

  8. Hydrothermal Growth of Polyscale Crystals

    Science.gov (United States)

    Byrappa, Kullaiah

    In this chapter, the importance of the hydrothermal technique for growth of polyscale crystals is discussed with reference to its efficiency in synthesizing high-quality crystals of various sizes for modern technological applications. The historical development of the hydrothermal technique is briefly discussed, to show its evolution over time. Also some of the important types of apparatus used in routine hydrothermal research, including the continuous production of nanosize crystals, are discussed. The latest trends in the hydrothermal growth of crystals, such as thermodynamic modeling and understanding of the solution chemistry, are elucidated with appropriate examples. The growth of some selected bulk, fine, and nanosized crystals of current technological significance, such as quartz, aluminum and gallium berlinites, calcite, gemstones, rare-earth vanadates, electroceramic titanates, and carbon polymorphs, is discussed in detail. Future trends in the hydrothermal technique, required to meet the challenges of fast-growing demand for materials in various technological fields, are described. At the end of this chapter, an Appendix 18.A containing a more or less complete list of the characteristic families of crystals synthesized by the hydrothermal technique is given with the solvent and pressure-temperature (PT) conditions used in their synthesis.

  9. Influence of additional heat exchanger block on directional solidification system for growing multi-crystalline silicon ingot - A simulation investigation

    Science.gov (United States)

    Nagarajan, S. G.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

    2018-04-01

    Transient simulation has been carried out for analyzing the heat transfer properties of Directional Solidification (DS) furnace. The simulation results revealed that the additional heat exchanger block under the bottom insulation on the DS furnace has enhanced the control of solidification of the silicon melt. Controlled Heat extraction rate during the solidification of silicon melt is requisite for growing good quality ingots which has been achieved by the additional heat exchanger block. As an additional heat exchanger block, the water circulating plate has been placed under the bottom insulation. The heat flux analysis of DS system and the temperature distribution studies of grown ingot confirm that the established additional heat exchanger block on the DS system gives additional benefit to the mc-Si ingot.

  10. Development of the high temperature sintering furnace for DUPIC fuel fabrication

    International Nuclear Information System (INIS)

    Lee, Jung Won; Kim, B. G.; Park, J. J.; Yang, M. S.; Kim, K. H.; Kim, J. H.; Cho, K. H.; Lee, D. Y.; Lee, Y. S.

    1998-11-01

    This report describes the development of the high temperature sintering furnace for manufacturing DUPIC (Direct Use of spent PWR fuel in CANDU reactors) fuel pellets. The furnace has to be remotely operated and maintained in a high radioactive hot cell using master-slave manipulators. The high temperature sintering furnace for manufacturing DUPIC fuel pellets, which is satisfied with the requirements of remote operation and maintenance in a hot cell, was successfully developed and installed in the M6 hot cell at IMEF (Irradiated Material Examination Facility). The functional and thermal performance test was also successfully completed. The technology accumulated during developing this sintering furnace became the basis of other DUPIC equipment development, and will be very helpful in the development of equipment for use in hot cell in the future. (author). 20 figs

  11. Determination of the annealing for AISI430 steel in a continous furnace

    International Nuclear Information System (INIS)

    Pinto, A.H.; Diab Junior, A.

    1984-01-01

    It's discussed a mathematical model, which represents the heating of a steel piece inside a continuous annealing furnace. It's described the experimental technique used to obtain good annealing conditions for a required quality. (Author) [pt

  12. Blast furnace sinter performance improvement; Melhoria do rendimento de sinter de alto forno

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Ricardo Baeta; Ferreira, Antonio Marcos M.; Perez, Jose Antonio; Nobrega, Carlos A.; Madeira Filho, Nelson Santos; Silva, Jose Coutinho da; Sampaio, Silvio; Larcher, Marcos A.; Silva Filho, Jose Maximo da; Nogueira, Carlos Alberto; Ramalho Filho, Wilson; Costa, Jose Luiz Lage da; Silva, Mauro Correa da [Companhia Siderurgica de Tubarao (CST), Serra, ES (Brazil)

    1995-07-01

    The article discusses the following issues of methodology maid and the accomplished actions aiming at the blast furnace sinter performance improvement: performance concept; performance historical evolution; problem boarding; influence factors; interpretation of the results; actions implementation; and economic benefit.

  13. A bench arc-furnace facility for fullerene and single-wall nanotubes synthesis

    Directory of Open Access Journals (Sweden)

    Huber John G

    2001-01-01

    Full Text Available A metallic-sample arc-furnace was modified to synthesize fullerenes and nanotubes. The (reversible changes and the process for producing single-wall nanotubes (SWNTs are described.

  14. Impact of burning oil as auxiliary fuel in kraft recovery furnaces upon SO2 emissions

    International Nuclear Information System (INIS)

    Someshwar, A.V.; Caron, A.L.; Pinkerton, J.E.

    1990-01-01

    The relationship between burning medium sulfur oil as auxiliary fuel in kraft recovery furnaces and SO 2 emissions was examined. Analysis of long-term CEMS SO 2 data from four furnaces shows no increase in SO 2 emissions as a result of oil burning. The results of field tests conducted at four furnaces while co-firing oil with liquor (up to 34% of total heat input) show that (1) average SO 2 emissions during the oil firing period either decreased or remained unchanged; (2) the overall sulfur retention within the furnace remained consistently high (more than 90%) with increasing levels of oil burning; (3) apportioning stack SO 2 emissions between those derived from oil and black liquor was infeasible. The results indicate that the same alkali fume generation processes that lead to the efficient capture of SO 2 resulting from black liquor combustion may be responsible for the capture of SO 2 resulting from sulfur-containing oil combustion

  15. Developing and testing a vertical sintering furnace for remote nuclear applications

    International Nuclear Information System (INIS)

    Nesbitt, J.F.; Ryer, C.M.

    1980-01-01

    Horizontal-type furnaces used to sinter fuel pellets on a production basis are large and thus impractical for remote applications. However, research has shown that vertical-type furnaces are adaptable for use and are cheaper to operate and maintain. In 1979, Pacific Northwest Laboratory, working under the auspices of the Department of Energy's Fuel Refabrication and Development (FRAD) Program, began developing an advanced concept for a remotely operated furnace designed specifically to sinter nuclear fuel pellets. The FRAD Program at PNL ended before the sintering of nuclear fuels could be completely verified. However during 1979, PNL performed a sufficient number and variety of tests to establish that nuclear fuel pellets can be sintered in a vertical furnace

  16. Thermal design of a pressure electroslag remelting furnace applied for 5

    International Nuclear Information System (INIS)

    Cruz M, J.P.

    1999-01-01

    Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASME Code (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

  17. Treatment of simulated INEL buried wastes using a graphite electrode DC arc furnace

    International Nuclear Information System (INIS)

    Surma, J.E.; Lawrence, W.E.; Titus, C.H.; Wittle, J.K.; Hamilton, R.A.; Cohn, D.R.; Rhea, D.; Thomas, P.; Woskov, P.P.

    1994-08-01

    A program has been established under the auspices of the Department of Energy (DOE), Office of Technology Development (OTD), to develop the graphite electrode DC arc technology for the application of treating buried heterogenous solid wastes. A three way open-quotes National Laboratory-University-Industryclose quotes partnership was formed to develop this technology in the most timely and cost effective manner. This program is presently testing a newly fabricated pilot-scale DC arc furnace with associated diagnostics at the Plasma Fusion Center at the Massachusetts Institute of Technology. Initial testing in a smaller engineering scale furnace has established the viability of this technology for the treatment of solid heterogeneous wastes. Two diagnostic tools were developed under this program which support the evaluation of the DC arc technology. The diagnostics provide for both spatially resolved temperature measurements within the furnace and real time monitoring of the furnace metal emissions

  18. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Philips, S.D.; Smoot, L.D.

    1989-08-01

    The need to improve efficiency and reduce pollutant emissions commercial furnaces has prompted energy companies to search for optimized operating conditions and improved designs in their fossil-fuel burning facilities. Historically, companies have relied on the use of empirical correlations and pilot-plant data to make decisions about operating conditions and design changes. The high cost of collecting data makes obtaining large amounts of data infeasible. The main objective of the data book is to provide a single source of detailed three-dimensional combustion and combustion-related data suitable for comprehensive combustion model evaluation. Five tasks were identified as requirements to achieve the main objective. First, identify the types of data needed to evaluate comprehensive combustion models, and establish criteria for selecting the data. Second, identify and document available three-dimensional combustion data related to pulverized coal combustion. Third, collect and evaluate three-dimensional data cases, and select suitable cases based on selection criteria. Fourth, organize the data sets into an easy-to-use format. Fifth, evaluate and interpret the nature and quality of the data base. 39 refs., 15 figs., 14 tabs.

  19. Injection of heavy fuel oil into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Paloposki, T. [Helsinki Univ. of Technology, Otaniemi (Finland); Hakala, J.; Mannila, P.; Laukkanen, J. [Oulu Univ. (Finland)

    1996-12-31

    This study deals with the injection and combustion of heavy fuel oil in blast furnaces. The injection of the oil was studied experimentally in a small-scale test rig. The combustion of the oil was analysed with a commercial computer program for flow and combustion simulations. Results from computer simulations show that the combustion of the oil can be improved by decreasing the size of the oil drops and by enhancing the mixing between the oil drops and the hot blast. The devolatilization rate of the oil mainly depends on the size of the oil drops. The combustion rate of the volatiles mainly depends on the effectiveness of turbulent mixing with combustion air. Methods to decrease the size of the oil drops were sought in the experimental part of the study. Experimental results show that the size of the oil drops increases with increasing mass flow rate of the oil and decreases with increasing velocity of the hot blast. Methods to improve the mixing between the oil drops and the hot blast are suggested but have not yet been experimentally tested. (author) (4 refs.)

  20. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R; Maekiranta, R [Tampere Univ. (Finland). Energy and Process Engineering

    1997-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  1. Modelling of turbulent combustion in the blast furnace raceway

    Energy Technology Data Exchange (ETDEWEB)

    Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

    1996-12-31

    The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

  2. Conditioning of ashes from incineration plant in special furnaces

    International Nuclear Information System (INIS)

    Ganser, B.

    1988-01-01

    In this report we describe the development of a melting process for radioactive ashes. After a literature survey about the state of the art and investigated ash compositions the in-can-melting was elected for further work. Based on literature data lab experiments with inactive simulates were performed to investigate different additives (net work formers and transformers) for melting point reduction. Na-Tetraborate was most effective. An addition of 50% by weight (concerning ash weight) was sufficient to melt all simulates at 1000 0 C. The products showed similar low leach rates like vitrified HAW. With two different melting furnaces (Naber, LINN) full scale experiments were performed. The results were not quite sufficient because of uncomplete melting (Naber) resp. unsufficient operation (LINN). Nevertheless the results of the lab experiments could be nearly verified (Compressive strength 60-160 N/mm 2 , Diffusion coefficient for Boron E-17 - E-19 m 2 /s). Based on the technical experiments a plant was designed for hot operation. A cost estimation for conditioning and final disposal amounted to 19 DM/kg ash. (orig.) [de

  3. Injection of heavy fuel oil into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Paloposki, T [Helsinki Univ. of Technology, Otaniemi (Finland); Hakala, J; Mannila, P; Laukkanen, J [Oulu Univ. (Finland)

    1997-12-31

    This study deals with the injection and combustion of heavy fuel oil in blast furnaces. The injection of the oil was studied experimentally in a small-scale test rig. The combustion of the oil was analysed with a commercial computer program for flow and combustion simulations. Results from computer simulations show that the combustion of the oil can be improved by decreasing the size of the oil drops and by enhancing the mixing between the oil drops and the hot blast. The devolatilization rate of the oil mainly depends on the size of the oil drops. The combustion rate of the volatiles mainly depends on the effectiveness of turbulent mixing with combustion air. Methods to decrease the size of the oil drops were sought in the experimental part of the study. Experimental results show that the size of the oil drops increases with increasing mass flow rate of the oil and decreases with increasing velocity of the hot blast. Methods to improve the mixing between the oil drops and the hot blast are suggested but have not yet been experimentally tested. (author) (4 refs.)

  4. Emissions of dioxin and dibenzofuran from electric arc furnaces

    Directory of Open Access Journals (Sweden)

    Figueira, S. L.

    2005-06-01

    Full Text Available This paper describes work done in order to clarify the formation mechanism of highly toxic micropoUutants, such as dioxins and dibenzofurans, from electric arc furnaces used in the production of carbon steel from scrap. The study is allowing to derive relationships between the levels of airborne micropoUutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropoUutants emitted by this particular stationary source.

    Este artículo contiene resultados del trabajo ejecutado para el esclarecimiento de los mecanismos de formación de los micropolutantes muy tóxicos, como dioxinas y dibenzofuranos, que son emitidos por los hornos de arco eléctrico utilizados en la producción de acero. Estos estudios han permitido relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones operación del homo eléctrico. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes emitidos por esta fuente

  5. Experimental and numerical studies of rotating drum grate furnace

    Directory of Open Access Journals (Sweden)

    Basista Grzegorz

    2017-01-01

    Full Text Available Waste material from the meat industry can be taken into account as a biofuel. Studies confirm, that calorific value is higher and ash content is lower comparing to some conventional fuels. EU directives regulate details of thermal disposal of the waste material from the meat industry - especially in range of the process temperature and time of the particle presence in area of the combustion zone. The paper describes design of the rotating drum grate stove, dedicated to thermal disposal of the meat wastes as well as solid biomass (pellet, small bricket, wood chips combustion. Device has been developed in frames of cooperation between AGH University of Science and Technology (Krakow, Poland and producer focused on technologies of energy utilization of biomass in distributed generation. Results of measurements of selected operational parameters performed during startup of the furnace have been presented and discussed. Furthermore, numerical model of the combustion process has been developed to complement experimental results in range of the temperature and oxygen distribution in the area of the combustion chamber. ANSYS CFX solver has been applied to perform simulations including rotational domain related with specifics of operation of the device. Results of numerical modelling and experimental studies have been summarized and compared.

  6. Stabilization of electric-arc furnace dust in concrete

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Caldas de Souza

    2010-12-01

    Full Text Available Electric-arc furnace dust (EAFD is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (% EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.

  7. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  8. Sintering mechanism of blast furnace slag-kaolin ceramics

    International Nuclear Information System (INIS)

    Mostafa, Nasser Y.; Shaltout, Abdallah A.; Abdel-Aal, Mohamed S.; El-maghraby, A.

    2010-01-01

    A general ceramics processing scheme by cold uniaxial pressing and conventional sintering process have been used to prepare ceramics from mixtures of blast furnace slag (BFS) and kaolin (10%, 30% and 50% kaolin). The properties of the ceramics were studied by measuring linear shrinkage, bulk density, apparent porosity and mechanical properties of samples heated at temperatures from 800 o C to 1100 o C. The formed crystalline phases were characterized using X-ray diffraction (XRD) and scanning electron microscope (SEM). Slag melt formed at relatively low temperatures (800-900 o C) modified the sintering process to liquid phase sintering mechanism. Combination of BFS with 10% kaolin gave the highest mechanical properties, densification and shrinkage at relatively low firing temperatures. The crystalline phases were identified as gehlenite (Ca 2 Al 2 SiO 7 ) in both BFS and BFS with 10% kaolin samples. Anorthite (CaAl 2 Si 2 O 8 ) phase increased with increasing kaolin contents. In the case of kaolin-rich mixtures (30% and 50% kaolin), increased expansion took place during firing at temperatures in the range 800-1000 o C. This effect could be attributed to the entrapment of released gases.

  9. Biogenic Crystal and New Materials

    International Nuclear Information System (INIS)

    Bigi, A.; Falini, G.; Gazzano, M.; Roveri, N.; Ripamonti, A.; CNR, Bologna

    1998-01-01

    Organism use inorganic compounds to form inorganic-organic structured composites, with remarkable properties and functions. The target of many laboratory experiments is the natural processes simulation, in order to understand the molecular recognition process between the nucleation sites on the macromolecular matrix and the ions on the growing crystal nuclei. The understanding of biological phenomena opens new routes to the design of new materials or to the improvement of ceramics, polymers, semiconductors and composites [it

  10. Magnetophotonic crystals

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, M [Toyohashi University of Technology, Toyohashi, Aichi 441-8580 (Japan); Fujikawa, R [Toyohashi University of Technology, Toyohashi, Aichi 441-8580 (Japan); Baryshev, A [Toyohashi University of Technology, Toyohashi, Aichi 441-8580 (Japan); Khanikaev, A [Toyohashi University of Technology, Toyohashi, Aichi 441-8580 (Japan); Lim, P B [CREST, Japan Science and Technology Agency, Saitama 332-0012, Japan (Japan); Uchida, H [Toyohashi University of Technology, Toyohashi, Aichi 441-8580 (Japan); Aktsipetrov, O [Lomonosov Moscow State University, Leninskie Gory, Moscow, 119992 (Russian Federation); Fedyanin, A [Lomonosov Moscow State University, Leninskie Gory, Moscow, 119992 (Russian Federation); Murzina, T [Lomonosov Moscow State University, Leninskie Gory, Moscow, 119992 (Russian Federation); Granovsky, A [Lomonosov Moscow State University, Leninskie Gory, Moscow, 119992 (Russian Federation)

    2006-04-21

    When the constitutive materials of photonic crystals (PCs) are magnetic, or even only a defect introduced in PCs is magnetic, the resultant PCs exhibit very unique optical and magneto-optical properties. The strong photon confinement in the vicinity of magnetic defects results in large enhancement in linear and nonlinear magneto-optical responses of the media. Novel functions, such as band Faraday effect, magnetic super-prism effect and non-reciprocal or magnetically controllable photonic band structure, are predicted to occur theoretically. All the unique features of the media arise from the existence of magnetization in media, and hence they are called magnetophotonic crystals providing the spin-dependent nature in PCs. (topical review)

  11. Magnetophotonic crystals

    International Nuclear Information System (INIS)

    Inoue, M; Fujikawa, R; Baryshev, A; Khanikaev, A; Lim, P B; Uchida, H; Aktsipetrov, O; Fedyanin, A; Murzina, T; Granovsky, A

    2006-01-01

    When the constitutive materials of photonic crystals (PCs) are magnetic, or even only a defect introduced in PCs is magnetic, the resultant PCs exhibit very unique optical and magneto-optical properties. The strong photon confinement in the vicinity of magnetic defects results in large enhancement in linear and nonlinear magneto-optical responses of the media. Novel functions, such as band Faraday effect, magnetic super-prism effect and non-reciprocal or magnetically controllable photonic band structure, are predicted to occur theoretically. All the unique features of the media arise from the existence of magnetization in media, and hence they are called magnetophotonic crystals providing the spin-dependent nature in PCs. (topical review)

  12. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

    International Nuclear Information System (INIS)

    Mohiuddin, Kazi; Strezov, Vladimir; Nelson, Peter F.; Stelcer, Eduard; Evans, Tim

    2014-01-01

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

  13. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

    Energy Technology Data Exchange (ETDEWEB)

    Mohiuddin, Kazi, E-mail: kazi.mohiuddin@students.mq.edu.au [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Strezov, Vladimir; Nelson, Peter F. [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Stelcer, Eduard [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW (Australia); Evans, Tim [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia)

    2014-07-01

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

  14. Spark Ignition LPG for Hydrogen Gas Combustion the Reduction Furnace ME-11 Process

    International Nuclear Information System (INIS)

    Achmad Suntoro

    2007-01-01

    Reverse engineering method for automatic spark-ignition system of LPG to burn hydrogen gaseous in the reducing process of ME-11 furnace has been successfully implemented using local materials. A qualitative study to the initial behaviour of the LPG flame system has created an idea by modification to install an automatic spark-ignition of the LPG on the reducing furnace ME-11. The automatic spark-ignition system has been tested and proved working well. (author)

  15. The design of system for operative planning of blast furnace production process

    Directory of Open Access Journals (Sweden)

    Malindžák Dušan

    1996-12-01

    Full Text Available A system for operative planning of blast furnace production process is described in the paper. The suggested system is based on the use of a new hierarchy of operative plans, consisting of one-month plan, (7+3 days plan, and 24-hour plan. The system allows smoothing of production process at the blast furnace plant, and at the same time satisfies all requirements of the steel plant regarding to the amount of pig iron.

  16. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    Reactions of coke in the blast furnace are determined mainly by the nature of the coke itself which depends on the coal properties, its preparation and the coking conditions. In the blast furnace the coke reacts with alkali and alkaline earth metals in the burden. Preheated coal charges were found to absorb far less sodium and potassium carbonates than a conventional moist charge over an equivalent period, due to the smaller pore volume available.

  17. Neutronic calculations for JET. Performed with the FURNACE2 program. (Final report JET contract JEO/9004)

    International Nuclear Information System (INIS)

    Verschuur, K.A.

    1996-10-01

    Neutron-transport calculations with the FURNACE(2) program system, in support of the Neutron Diagnostic Group at JET, have been performed since 1980, i.e. since the construction phase of JET. FURNACE(2) is a ray-tracing/multiple-reflection transport program system for toroidal geometries, that orginally was developed for blanket neutronics studies and which then was improved and extended for application to the neutron-diagnostics at JET. (orig./WL)

  18. Furnaces. Manufacturers become engineering offices; Les fours, le constructeur devient bureau d`ingenierie

    Energy Technology Data Exchange (ETDEWEB)

    Nivoche, C. [Salas SA (France)

    1997-12-31

    The example of Selas, a manufacturer of industrial furnaces for steel and glass industries, faced with the new european pollution regulations, is presented. It is shown how Selas has to develop optimal furnaces using low emission burners but also has to be involved in all the related aspects such as industrial implementation in the client`s plant, plant architecture, cooling systems, air conditioning, noise and vibration issues, operation procedures, safety, etc. Means for reducing NOx emissions are reviewed

  19. Favourable environmental factors for shaft furnace installation for gas carbonitriding and hardening

    Energy Technology Data Exchange (ETDEWEB)

    Fuchs, H. (Solo-Industrieofenbau, Biehl-Bienne (Switzerland))

    In this lecture we do not primarily speak about the shaft furnace installation as one could think when reading the title - but about one quenching system - mounted over the shaft furnace installation. This quenching system permits a hardening in several mediums, without any formation of flames, smoke and vapour, and causes the surfaces of the pieces to be free of tinder. Moreover, the security for the work staff in the heat treatment shops are highly improved.

  20. The dual-electrode DC arc furnace-modelling brush arc conditions

    OpenAIRE

    Reynolds, Q.G.

    2012-01-01

    The dual-electrode DC arc furnace, an alternative design using an anode and cathode electrode instead of a hearth anode, was studied at small scale using computational modelling methods. Particular attention was paid to the effect of two key design variables, the arc length and the electrode separation, on the furnace behaviour. It was found that reducing the arc length to brush arc conditions was a valid means of overcoming several of the limitations of the dual-electrode design, namely high...

  1. Dental implants in growing children

    Directory of Open Access Journals (Sweden)

    S K Mishra

    2013-01-01

    Full Text Available The replacement of teeth by implants is usually restricted to patients with completed craniofacial growth. The aim of this literature review is to discuss the use of dental implants in normal growing patients and in patients with ectodermal dysplasia and the influence of maxillary and mandibular skeletal and dental growth on the stability of those implants. It is recommended that while deciding the optimal individual time point of implant insertion, the status of skeletal growth, the degree of hypodontia, and extension of related psychological stress should be taken into account, in addition to the status of existing dentition and dental compliance of a pediatric patient.

  2. Torsion of a growing shaft

    Directory of Open Access Journals (Sweden)

    Alexander V. Manzhirov

    2017-12-01

    Full Text Available The torsion of a shaft by rigid disks is considered. The shaft has the form of circular cylinder. Two rigid disks are attached to its end faces. The process of continuous growth of such shaft under the influence of twisting torques applied to the disks is studied. Dual series equations which reflect the mathematical content of the problem at the different stages of the growing process are derived and solved. Results of the numerical analysis and singularities of the qualitative mechanical behaviour of the fundamental characteristics are discussed.

  3. Growing energy demand - environmental impact

    International Nuclear Information System (INIS)

    Rama Rao, G.A.

    2012-01-01

    Scientists can bring information, insights, and analytical skills to bear on matters of public concern. Often they can help the public and its representatives to understand the likely causes of events (such as natural and technological disasters) and to estimate the possible effects of projected policies. Often they can testify to what is not possible. Even so, scientists can seldom bring definitive answers to matters of public debate. Some issues are too complex to fit within the current scope of science, or there may be little reliable information available, or the values involved may lie outside of science. Scientists and technologists strive to find an answer to the growing energy demand

  4. Internal bias field in glycine phosphite crystal

    International Nuclear Information System (INIS)

    Nayeem, Jannatul; Wakabayashi, Hiroshi; Kikuta, Toshio; Yamazaki, Toshinari; Nakatani, Noriyuki

    2003-01-01

    The distributions of internal bias field E b have been investigated under the carbon-powder pattern and mercury electrode techniques in GPI ferroelectric crystals. Polarity and intensity of E b are distributed depending on crystal growth sectors. Crystal symmetry 2/m is observed obviously in the distribution of E b . The polarities of E b are head-to-head manner in those growth sectors where a surface is growing parallel to the crystallographic a-axis and tail-to-tail manner in the other growth sectors in the crystal. The maximum intensity of E b is found in the sectors (010) where the growing surfaces are perpendicular to the ferroelectric b-axis

  5. Design of safety monitor system for operation sintering furnace ME-06

    International Nuclear Information System (INIS)

    Sugeng Rianto; Triarjo; Djoko Kisworo; Agus Sartono

    2013-01-01

    Design of safety monitoring system for safety operation of sinter furnace ME-06 has been done. Parameters monitored during this operation include: temperature, gas pressure, flow rate of gas, voltage and current furnace. For sintering furnace temperature system that monitored were the temperature of the furnace temperature, the temperature of the cooling water system inlet and outlet, temperature of flow hydrogen gas inlet and outlet. For pressure system and flow rate gas sinter furnace which monitored the pressure and flow rate of hydrogen gas inlet and outlet. The system also monitors current and voltage applied to the sinter furnace heating system. Monitor system hardware consists of: the system temperature sensor, pressure, rate and data acquisition systems. While software systems using the labview driver interface that connects the hard and software systems. Function test results during sintering operation for setting the temperature 1700 °C sintering temperature increases the ramp function by 250 °C/hour average measurements obtained when the sintering time 1707.016 °C with a standard deviation of 0.38 °C. The maximum temperature of the hydrogen gas temperature 35.4 °C. The maximum temperature of the cooling water system 27.4 °C. The maximum pressure of 1,911 bar Gas Inlet and outlet of 0,051 bar. Maximum inlet gas flow 12.996 L / min and outlet 14.086 L / min. (author)

  6. Joule-heated glass-furnace system for the incineration of low-level radioactive wastes

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.; Doty, J.W.; Kramer, D.P.

    1982-01-01

    For the past 1-1/2 years, Mound has been preparing and evaluating a commercially available joule-heated glass furnace unit, coupled with a wet scrubbing system. The purpose of the glass furnace evaluation is to advance and document incinerator technology for such combustibles as solids, resins, and sludges, and to develop a stable waste form for subsequent disposal. Four (4) waste nonradioactive types were selected to determine the combustion efficiency of the furnace unit: (1) dry solid waste composed of paper, plastics, rubber, and cloth, (2) ion exchange resin of both the anionic and cationic type, (3) filter sludge composed of diatomaceous earth, organic cellulosic filter aid, and powdered ion exchange resin, and (4) cartridge filters having glass and plastic filter surfaces and nonmetallic cores. When completed, the combustion efficiency experiments for the proposed nonradioactive waste-types revealed the ability of the furnace to easily incinerate waste at feedrates of up to 150 lb/hr. During the course of the experiments, combustibles in the offgas remained consistently low, suggesting excellent combustion efficiency. Furthermore, ash produced by the combustion process was effectively incorporated into the melt by convective currents in the glass. Future work on the glass furnace incinerator will include spiking the waste to determine radioisotope behavior in the furnace

  7. Experimental Study on Environment Friendly Tap Hole Clay for Blast Furnace

    Science.gov (United States)

    Siva kumar, R.; Mohammed, Raffi; Srinivasa Rao, K.

    2018-03-01

    Blast furnace (BF) is the best possible route of iron production available. Blast furnace is a high pressure vessel where iron ore is melted and liquid iron is produced. The liquid iron is tapped through the hole in Blast Furnace called tap hole. The tapped liquid metal flowing through the tap hole is plugged using a clay called tap hole clay. Tap hole clay (THC) is a unshaped refractory used to plug the tap hole. The tap hole clay extruded through the tap hole using a gun. The tap hole clay is designed to expand and plug the tap hole. The tap hole filled with clay is drilled using drill bit and the hole made through the tap hole to tap the liquid metal accumulated inside the furnace. The number of plugging and drilling varies depending on the volume of the furnace. The tap hole clay need to have certain properties to avoid problems during plugging and drilling. In the present paper tap hole clay properties in industrial use was tested and studied. The problems were identified related to tap hole clay manufacturing. Experiments were conducted in lab scale to solve the identified problems. The present composition was modified with experimental results. The properties of the modified tap hole clay were found suitable and useful for blast furnace operation with lab scale experimental results.

  8. NEDO project reports. High performance industrial furnace development project - High temperature air combustion

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-21

    For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

  9. Electric Arc Furnace Modeling with Artificial Neural Networks and Arc Length with Variable Voltage Gradient

    Directory of Open Access Journals (Sweden)

    Raul Garcia-Segura

    2017-09-01

    Full Text Available Electric arc furnaces (EAFs contribute to almost one third of the global steel production. Arc furnaces use a large amount of electrical energy to process scrap or reduced iron and are relevant to study because small improvements in their efficiency account for significant energy savings. Optimal controllers need to be designed and proposed to enhance both process performance and energy consumption. Due to the random and chaotic nature of the electric arcs, neural networks and other soft computing techniques have been used for modeling EAFs. This study proposes a methodology for modeling EAFs that considers the time varying arc length as a relevant input parameter to the arc furnace model. Based on actual voltages and current measurements taken from an arc furnace, it was possible to estimate an arc length suitable for modeling the arc furnace using neural networks. The obtained results show that the model reproduces not only the stable arc conditions but also the unstable arc conditions, which are difficult to identify in a real heat process. The presented model can be applied for the development and testing of control systems to improve furnace energy efficiency and productivity.

  10. Mathematical Determination of Thermal Load for Fluidised Bed Furnaces Using Sawdust

    Directory of Open Access Journals (Sweden)

    Antonescu Nicolae

    2014-06-01

    Full Text Available For technical applications, a physical model capable of predicting the particle evolution in the burning process along its trajectory through the furnace is very useful. There are two major demands: all the thermo-dynamic processes that describe the particle burning process must be accounted and the model must be written in such equation terms to allow the intervention for parameter settings and particle definition. The computations were performed for the following parameters: furnace average temperature between 700 and 1200 °C, size of the sawdust particle from 4 to 6 mm and fix carbon ignition between 500 and 900 °C. The values obtained for the characteristic parameters of the burning process ranged from 30 to 60 [kg/(h·m3] for the gravimetrical burning speed WGh and from 150 to 280 [kW/m3] for the volumetric thermal load of the furnace QV. The main conclusion was that the calculus results are in good agreement with the experimental data from the pilot installations and the real-case measurements in the sawdust working boiler furnaces or pre-burning chambers. Another very important conclusion is that the process speed variation, when the furnace temperature changes, confirms the thermo-kinetic predictions, namely that the burning process speed decreases when the furnace temperature increases.

  11. NEDO project reports. High performance industrial furnace development project - High temperature air combustion

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-21

    For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

  12. Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Yee, S. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Baker, J. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2015-02-01

    In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. In this project, the U.S. Department of Energy Building America team Partnership for Advanced Residential Retrofit examined the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces over the life of the product, as measured by steady-state efficiency and annual efficiency. The team identified 12 furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines, Iowa, metropolitan area and worked with a local heating, ventilation, and air conditioning contractor to retrieve furnaces and test them at the Gas Technology Institute laboratory for steady-state efficiency and annual efficiency. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace as installed in the house.

  13. Graphite electrode DC arc furnace system for treatment of environmentally undesirable solid waste

    International Nuclear Information System (INIS)

    Titus, C.H.

    1993-01-01

    A gas tight DC arc furnace system using graphite electrodes is ideally suited for destruction of organic materials, compaction of metallic materials, and vitrification of inorganic waste materials. A graphite electrode DC arc furnace system which was developed by Electro-Pyrolysis, Inc. has been used to demonstrate that iron basalt soil containing various surrogate nonradioactive materials found on Department of Energy's Atomic Energy Sites and hospital waste can be reduced to a compact, vitrified, solid material which is environmentally acceptable and will pass TCLP leachate tests. A second graphite electrode DC arc furnace system is presently under construction and will be in operation at MIT during the second quarter of 1993. This furnace system is designed for demonstration of waste treatment and stabilization at a rate of 500 pounds per hour and will also be used for development and performance evaluation of diagnostic techniques and equipment for measuring and understanding internal furnace temperature profiles, gas entrained particulate composition, and particulate size distribution in various locations in the furnace during operation

  14. EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

    Directory of Open Access Journals (Sweden)

    Chunshai Xie

    2016-05-01

    Full Text Available Glass-ceramics, with molten blast furnace (BF slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in the nucleation and crystallization temperature for the preparation of glass-ceramics. The content of akermanite-gehlenite increased as the CaO/SiO₂ ratio increased from 0.30 to 0.63. With increasing nucleation and crystallization temperature, the crystalline phases remain unchanged, but the crystal shape changes from granular to flaky. The optimum CaO/SiO₂ ratio was found to be 0.44, resulting in diopside as the main crystalline phase, augite as the secondary crystalline phase and a small mount of akermanite-gehlenite after appropriate heat treatment i.e. nucleation at 775°C and crystallization at 920°C.

  15. How fast do eels grow

    International Nuclear Information System (INIS)

    Hansen, H.J.M.

    1988-01-01

    Not so very much about the growth pattern of the eel is known yet. Eels move about nearly all the time. They are thus very difficult to follow and we do not, for examble, yet know how long it actually takes for them to grow to maturity in the wild. So far, a macroscopic analysis of the number of bright and dark areas (growth rings) in the 'earstones' has been used to determine eel age, but this method was recently challenged. Use of radioisotopes has been suggested previously for this purpose. For this present study the rare earth elements, europium-152 and europium-155 are used. When incubated in artificial sea water, a satisfactory final radioactive label was achieved. Two experiments were planned in collaboration with the Swedish Environmental Protection Agency. 2000 Elvers were set out in 1982, in the cooling water outlet of the Oskarshamn nuclear power plant, each marked with europium-155. In 1984 another 10 000 elvers labelled with europium-152 were set out under similar conditions. The idea was mainly to see how fast the eels would grow, and to compare their known age with that determined by examining the earstones. Results showed that there was no clear-cut correlation between actual eel age and the biological age determination used so far. During four years, only 10 of the original 1300 eels were recaptured. It is thus hard to say anything definite from our results on the viability of setting out elvers in the environment

  16. Phase-field crystal simulation facet and branch crystal growth

    Science.gov (United States)

    Chen, Zhi; Wang, Zhaoyang; Gu, Xinrui; Chen, Yufei; Hao, Limei; de Wit, Jos; Jin, Kexin

    2018-05-01

    Phase-field crystal model with one mode is introduced to describe morphological transition. The relationship between growth morphology and smooth density distribution was investigated. The results indicate that the pattern selection of dendrite growth is caused by the competition between interface energy anisotropy and interface kinetic anisotropy based on the 2D phase diagram. When the calculation time increases, the crystal grows to secondary dendrite at the dimensionless undercooling equal to - 0.4. Moreover, when noise is introduced in the growth progress, the symmetry is broken in the growth mode, and there becomes irregular fractal-like growth morphology. Furthermore, the single crystal shape develops into polycrystalline when the noise amplitude is large enough. When the dimensionless undercooling is less than - 0.3, the noise has a significant effect on the growth shape. In addition, the growth velocity of crystal near to liquid phase line is slow, while the shape far away from the liquid adapts to fast growth. Based on the simulation results, the method was proved to be effective, and it can easily obtain different crystal shapes by choosing the different points in 2D phase diagram.

  17. Comparative studies of laser annealing technique and furnace annealing by X-ray diffraction and Raman analysis of lithium manganese oxide thin films for lithium-ion batteries

    International Nuclear Information System (INIS)

    Pröll, J.; Weidler, P.G.; Kohler, R.; Mangang, A.; Heißler, S.; Seifert, H.J.; Pfleging, W.

    2013-01-01

    The structure and phase formations of radio frequency magnetron sputtered lithium manganese oxide thin films (Li 1.1 Mn 1.9 O 4 ) under ambient air were studied. The influence of laser annealing and furnace annealing, respectively, on the bulk structure and surface phases was compared by using ex-situ X-ray diffraction and Raman analysis. Laser annealing technique formed a dominant (440)-reflection, furnace annealing led to both, (111)- and (440)-reflections within a cubic symmetry (S.G. Fd3m (227)). Additionally, in-situ Raman and in-situ X-ray diffraction were applied for online detection of phase transformation temperatures. In-situ X-ray diffraction measurements clearly identified the starting temperature for the (111)- and (440)-reflections around 525 °C and 400 °C, respectively. The 2θ Bragg peak positions of the characteristic (111)- and (440)-reflections were in good agreement with those obtained through conventional furnace annealing. Laser annealing of lithium manganese oxide films provided a quick and efficient technique and delivered a dominant (440)-reflection which showed the expected electrochemical behavior of the well-known two-step de-/intercalation process of lithium-ions into the cubic spinel structure within galvanostatic testing and cyclic voltammetry. - Highlights: ► Formation of cubic spinel-like phase of Li–Mn–O thin films by rapid laser annealing ► Laser annealing at 680 °C and 100 s was demonstrated as quick crystallization method. ► 400 °C was identified as characteristic onset temperature for (440)-reflex formation

  18. ALTERNATE REDUCTANT COLD CAP EVALUATION FURNACE PHASE I TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, F.; Miller, D.; Zamecnik, J.; Lambert, D.

    2014-04-22

    Savannah River Remediation (SRR) conducted a Systems Engineering Evaluation (SEE) to determine the optimum alternate reductant flowsheet for the Defense Waste Processing Facility (DWPF). Specifically, two proposed flowsheets (nitric–formic–glycolic and nitric–formic–sugar) were evaluated based upon results from preliminary testing. Comparison of the two flowsheets among evaluation criteria indicated a preference towards the nitric–formic–glycolic flowsheet. Further evaluation of this flowsheet eliminated the formic acid1, and as a result, the nitric–glycolic flowsheet was recommended for further testing. Based on the development of a roadmap for the nitric–glycolic acid flowsheet, Waste Solidification Engineering (WS-E) issued a Technical Task Request (TTR) to address flammability issues that may impact the implementation of this flowsheet. Melter testing was requested in order to define the DWPF flammability envelope for the nitric glycolic acid flowsheet. The Savannah River National Laboratory (SRNL) Cold Cap Evaluation Furnace (CEF), a 1/12th scale DWPF melter, was selected by the SRR Alternate Reductant project team as the melter platform for this testing. The overall scope was divided into the following sub-tasks as discussed in the Task Technical and Quality Assurance Plan (TTQAP): Phase I - A nitric–formic acid flowsheet melter test (unbubbled) to baseline the Cold Cap Evaluation Furnace (CEF) cold cap and vapor space data to the benchmark melter flammability models Phase II - A nitric–glycolic acid flowsheet melter test (unbubbled and bubbled) to: o Define new cold cap reactions and global kinetic parameters for the melter flammability models o Quantify off-gas surging potential of the feed o Characterize off-gas condensate for complete organic and inorganic carbon species Prior to startup, a number of improvements and modifications were made to the CEF, including addition of cameras, vessel support temperature measurement, and a heating

  19. Viking Disruptions or Growing Integration?

    DEFF Research Database (Denmark)

    Sindbæk, Søren Michael

    2012-01-01

    Long-distance communication has emerged as a particular focus for archaeological exploration using network theory, analysis, and modelling. Initial attempts to adapt methods from social network analysis to archaeological data have, however, struggled to produce decisive results. This paper...... demonstrates how formal network analysis can be combined with a contextual reading of evidence relating to a long-distance communication network in the past. A study of the combined distributions of ten vessel types in 152 settlement sites from the 10th century suggests the outline of the core structure...... of the network. The model implies that 10th century long-distance exchange in the North Sea region featured long-distance links equal to those of the Carolingian emporia trade, and represented a growth in terms of new axes of integration, above all the growing links between the Scandinavian Peninsula...

  20. Growing the Blockchain information infrastructure

    DEFF Research Database (Denmark)

    Jabbar, Karim; Bjørn, Pernille

    2017-01-01

    In this paper, we present ethnographic data that unpacks the everyday work of some of the many infrastructuring agents who contribute to creating, sustaining and growing the Blockchain information infrastructure. We argue that this infrastructuring work takes the form of entrepreneurial actions......, which are self-initiated and primarily directed at sustaining or increasing the initiator’s stake in the emerging information infrastructure. These entrepreneurial actions wrestle against the affordances of the installed base of the Blockchain infrastructure, and take the shape of engaging...... or circumventing activities. These activities purposefully aim at either influencing or working around the enablers and constraints afforded by the Blockchain information infrastructure, as its installed base is gaining inertia. This study contributes to our understanding of the purpose of infrastructuring, seen...

  1. Supplies should match growing demand

    International Nuclear Information System (INIS)

    Rasmusen, H.J.

    1997-01-01

    The natural gas industry is currently enjoying healthy growth prospects. Not only is the demand for natural gas steadily growing; the outlook for increasing gas reserves is promising as well. The success of natural gas in the marketplace reflects, on one hand, continuous attention paid to public and customer requirements and, on the other hand, the ability of the gas industry to direct technological developments toward the increasing public demand for gas at competitive market prices supplied in a reliable, safe and environmentally friendly manner. In the past, the gas industry has been involved in the development of technologies for everything from gas production to the end user and from borehole to burner tip, and the author believes that the industry must continue or even increase its emphasis on technology in the future in order to capture new market opportunities. He explains this by looking at the supply side, the demand side and the structural side of the business

  2. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    International Nuclear Information System (INIS)

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-01-01

    Highlights: ► Aluminium packaging partitioning in MSW incineration residues is evaluated. ► The amount of aluminium packaging recoverable from the bottom ashes is evaluated. ► Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. ► 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  3. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biganzoli, Laura, E-mail: laura.biganzoli@mail.polimi.it [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy); Gorla, Leopoldo; Nessi, Simone; Grosso, Mario [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  4. Cold experiments on ligament formation for blast furnace slag granulation

    International Nuclear Information System (INIS)

    Liu Junxiang; Yu Qingbo; Li Peng; Du Wenya

    2012-01-01

    Rotary cup atomization for molten slag granulation is an attractive alternative to water quenching. However, the mechanism of disintegration of molten slag must be assessed. In the present study, a glycerol/water mixture was substituted for molten slag, and the mechanism of ligament formation in a rotary cup was investigated using photos taken by a high-speed camera. The effects of the angular speed and inner depth of the rotary cup on ligament disintegration was investigated. The results showed that one state of disintegration may transform into another state as the angular speed of the rotary cup increases at a given liquid flow rate. During ligament formation, the number of ligaments increased with an increase in the angular speed of the rotary cup, and a decrease in the diameter of ligament and liquid drop was observed. Moreover, the initial point of disintegration of the ligament moved to the lip of the rotary cup as the angular speed increased. An equation describing the relationship between the diameter of the liquid drop and various factors was used to predict the diameter of the liquid drop. A rotary cup with an inner depth of 30 mm was the best choice for granulation. The results of the present study will be useful for designing devices used in molten slag granulation. - Highlights: ►The results can be used in the granulation of molten blast furnace slag. ► The three different states of disintegration occur as the angular speed of rotary cup increases. ► The mechanism of ligament disintegration is analyzed. ► Eq. can be used to predict the diameter of liquid drop. ► A rotary cup with an inner depth of 30 mm is optimal for granulation.

  5. Heat and mass transfer in a vertical flue ring furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jacobsen, Mona

    1997-12-31

    The main emphasis of this thesis was the design of a mathematical simulation model for studying details in the baking of anodes in the Hydro Aluminium anode baking furnace. The change of thermal conductivity, density, porosity and permeability during heat treatment was investigated. The Transient Plane Source technique for measuring thermal conductivity of solids was used on green carbon materials during the baking process in the temperature range 20-600 {sup o}C. Next, change of mass, density, porosity and permeability of anode samples were measured after being baked to temperatures between 300 and 1200 {sup o}C. The experimental data were used for parameter estimation and verification of property models for use in the anode baking models. Two distinct mathematical models have been modified to study the anode baking. A transient one-dimensional model for studying temperature, pressure and gas evolution in porous anodes during baking was developed. This was extended to a two-dimensional model incorporating the flue gas flow. The mathematical model which included porous heat and mass transfer, pitch pyrolysis, combustion of volatiles, radiation and turbulent channel flow, was developed by source code modification of the Computational Fluid Dynamics code FLUENT. The two-dimensional geometry of a flue gas channel adjacent to a porous flue gas wall, packing coke and anode was used for studying the effect of different firing strategies, raw materials properties and packing coke thickness. The model proved useful for studying the effects of heating rate, geometry and anode properties. 152 refs., 73 figs, 11 tabs.

  6. How to grow great leaders.

    Science.gov (United States)

    Ready, Douglas A

    2004-12-01

    Few leaders excel at both the unit and enterprise levels. More than ever, though, corporations need people capable of running business units, functions, or regions and focusing on broader company goals. It's up to organizations to develop leaders who can manage the inherent tensions between unit and enterprise priorities. Take the example of RBC Financial Group, one of the largest, most profitable companies in Canada. In the mid-1990's, RBC revamped its competitive strategy in a couple of ways. After the government announced that the Big Six banks in Canada could neither merge with nor acquire one another, RBC decided to grow through cross-border acquisitions. Additionally, because customers were starting to seek bundled products and services, RBC reached across its traditional stand-alone businesses to offer integrated solutions. These changes in strategy didn't elicit immediate companywide support. Instinctively, employees reacted against what would amount to a delicate balancing act: They would have to lift their focus out of their silos while continuing to meet unit goals. However, by communicating extensively with staff members, cross-fertilizing talent across unit boundaries, and targeting rewards to shape performance, RBC was able to cultivate rising leaders with the unit expertise and the enterprise vision to help the company fulfill its new aims. Growing such well-rounded leaders takes sustained effort because unit-enterprise tensions are quite real. Three common conditions reinforce these tensions. First, most organizational structures foster silo thinking and unimaginative career paths. Second, most companies lack venues for airing and resolving conflicts that arise when there are competing priorities. Third, many have misguided reward systems that pit unit performance against enterprise considerations. Such long-established patterns of organizational behavior are tough to break. Fortunately, as RBC discovered, people can be trained to think and work

  7. Crystal shapes on striped surface domains

    International Nuclear Information System (INIS)

    Valencia, Antoni

    2004-01-01

    The equilibrium shapes of a simple cubic crystal in contact with a planar chemically patterned substrate are studied theoretically using an effective interface model. The substrate is primarily made of lyophobic material and is patterned with a lyophilic (easily wettable) stripe domain. Three regimes can be distinguished for the equilibrium shapes of the crystal. The transitions between these regimes as the volume of the crystal is changed are continuous or discontinuous depending on the strength of the couplings between the crystal and the lyophilic and lyophobic surface domains. If the crystal grows through a series of states close to equilibrium, the discontinuous transitions correspond to growth instabilities. These transitions are compared with similar results that have been obtained for a volume of liquid wetting a lyophilic stripe domain

  8. Single Crystals Grown Under Unconstrained Conditions

    Science.gov (United States)

    Sunagawa, Ichiro

    Based on detailed investigations on morphology (evolution and variation in external forms), surface microtopography of crystal faces (spirals and etch figures), internal morphology (growth sectors, growth banding and associated impurity partitioning) and perfection (dislocations and other lattice defects) in single crystals, we can deduce how and by what mechanism the crystal grew and experienced fluctuation in growth parameters through its growth and post-growth history under unconstrained condition. The information is useful not only in finding appropriate way to growing highly perfect and homogeneous single crystals, but also in deciphering letters sent from the depth of the Earth and the Space. It is also useful in discriminating synthetic from natural gemstones. In this chapter, available methods to obtain molecular information are briefly summarized, and actual examples to demonstrate the importance of this type of investigations are selected from both natural minerals (diamond, quartz, hematite, corundum, beryl, phlogopite) and synthetic crystals (SiC, diamond, corundum, beryl).

  9. Draft Tube Baffle (DTB) crystallizers: A study of stationary and dynamically behaving Crystal Size Distributions (CSD)

    Science.gov (United States)

    Deleer, B. G. M.

    1981-11-01

    Based on population balance, CSD behavior as a function of geometrical and operating variables was studied, using a crystallizer. A potash alum-water system, involving a separation technique which uses surface active agents and an apolar, organic liquid to separate potash alum crystals from mother liquid under the influence of gravity was used to check experimental findings against literature data. Results show action of annular settling spaces is strongly influenced by fluid velocities perpendicular to those directed upwards. The well-mixed volume decreases with increasing crystallizer size until a minimum effective volume is reached. As supersaturation is constant throughout the crystallizer volume under stationary operating conditions, the annular settling space behaves like a growth chamber for crystals in its volume. Swirl in the lower part of the annular volume introduces significant back mixing. Crystals within this space either grow and return to the well-mixed part, or withdraw from the annular volume permanently.

  10. Digital Kilns and Furnaces——the Development Direction of Industrial Kilns and Furnaces in the 21st Century

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaoming; HUANG Zhichu; ZHANG Jiafan

    2006-01-01

    The digital manufacturing theory is applied to the special manufacturing equipments--industrial kilns and furnaces; the concept of digital kilns & furnaces is put forward. The present status of research and application for digital technologies in fuel industrial kilns & furnaces is also introduced. Then, take the case of gas fuel kilns & furnaces, their main key technical issues are discussed. Digital kilns & furnaces as an important constituent of the digital equipments are the crucial base of the digital manufacturing. The value of research on digital kilns & furnaces and the application prospect are undoubted. It will improve product quality, reduce the manpower cost, enhance product market competitive ability, promote comprehensively tradition industries such as ceramics, metallurgy industry,and so on.

  11. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  12. Thermal performance evaluation of a four pan jaggery processing furnace for improvement in energy utilization

    Energy Technology Data Exchange (ETDEWEB)

    Sardeshpande, Vishal R.; Shendage, D.J.; Pillai, Indu R. [Department of Energy Science and Engineering, Indian Institute of Technology, Bombay (India)

    2010-12-15

    The jaggery making from sugarcane is one of the traditional process industries contributing to the local employment and entrepreneurship opportunities to the rural population. Jaggery is a condensed form of sugarcane juice produced by evaporation of moisture. Bagasse which is internally generated during juice extraction from sugarcane is used as the fuel for evaporation in a jaggery furnace. Any efficiency improvement in the thermal performance of a jaggery furnace leads to bagasse saving which provides additional revenue for the jaggery manufacturer. A procedure for thermal evaluation using mass and energy balance for a jaggery furnace is proposed to establish furnace performance and loss stream analysis. The proposed method is used to investigate a four pan traditional jaggery furnace in India. The loss stream analysis indicates that the theoretical energy required for jaggery processing is only 29% of total energy supplied by bagasse combustion. The major loss is associated with heat carried in flue gas and wall losses. The air available for combustion depends upon the draft created by chimney in natural draft furnaces. The oxygen content in the flue gas is a measure of degree of combustion. A controlled fuel feeding based on the oxygen percentage in the flue gases is proposed and demonstrated. The traditional practice of fuel feeding rate is changed to control feeding rate leading to reduction in specific fuel consumption from 2.39 kg bagasse/kg jaggery to 1.73 kg bagasse/kg jaggery. This procedure can be used for evaluation of jaggery furnaces for identification and quantification of losses, which will help in improving thermal energy utilization. (author)

  13. Modeling of Thermochemical Behavior in an Industrial-Scale Rotary Hearth Furnace for Metallurgical Dust Recycling

    Science.gov (United States)

    Wu, Yu-Liang; Jiang, Ze-Yi; Zhang, Xin-Xin; Xue, Qing-Guo; Yu, Ai-Bing; Shen, Yan-Song

    2017-10-01

    Metallurgical dusts can be recycled through direct reduction in rotary hearth furnaces (RHFs) via addition into carbon-based composite pellets. While iron in the dust is recycled, several heavy and alkali metal elements harmful for blast furnace operation, including Zn, Pb, K, and Na, can also be separated and then recycled. However, there is a lack of understanding on thermochemical behavior related to direct reduction in an industrial-scale RHF, especially removal behavior of Zn, Pb, K, and Na, leading to technical issues in industrial practice. In this work, an integrated model of the direct reduction process in an industrial-scale RHF is described. The integrated model includes three mathematical submodels and one physical model, specifically, a three-dimensional (3-D) CFD model of gas flow and heat transfer in an RHF chamber, a one-dimensional (1-D) CFD model of direct reduction inside a pellet, an energy/mass equilibrium model, and a reduction physical experiment using a Si-Mo furnace. The model is validated by comparing the simulation results with measurements in terms of furnace temperature, furnace pressure, and pellet indexes. The model is then used for describing in-furnace phenomena and pellet behavior in terms of heat transfer, direct reduction, and removal of a range of heavy and alkali metal elements under industrial-scale RHF conditions. The results show that the furnace temperature in the preheating section should be kept at a higher level in an industrial-scale RHF compared with that in a pilot-scale RHF. The removal rates of heavy and alkali metal elements inside the composite pellet are all faster than iron metallization, specifically in the order of Pb, Zn, K, and Na.

  14. Combustion of Solid Fuel in a Vortex Furnace with Counter-swirling Flows

    Directory of Open Access Journals (Sweden)

    Redko A.A.

    2017-12-01

    Full Text Available The results of computer simulation of the processes of incineration of low-grade solid fuel-pulverized peat with a moisture content of 40%, an ash content of 6% are given. It has been determined the fields of distribution of temperature, velocity of gases and particles in the volume and at the outlet from the furnace. The three-dimensional temperature distribution in the combustion chamber indicates high-temperature combustion of peat particles at temperatures above 1700°C with liquid ash removal in the lower part of the furnace. It has been determined that when the furnace is cooled, it is not ensured combustion of the fuel completely. The value of the swirling flow rate at the outlet from the furnace (up to 370 m/s ensures the efficiency of separation of fuel particles, reducing heat losses from mechanical underburning. It is determined that the concentration of oxygen is close to zero over the entire height of the furnace, at an outlet from the furnace the oxygen concentration is 5...6%, since oxygen is supplied with excess (αв=1,2. The results of a numerical study showed that the diameter of peat particles affects the process of their combustion: coke particles with an initial diameter of 25 mkm to 250 mkm burn out by 96%. With an increase in particle diameter up to 1000 mkm, the degree of burn-out of coke decreases, but at the same time their removal decreases. It is shown that the furnace ensures the completeness of combustion of peat particles of peat 99.8%, volatiles is 100%.

  15. A novel process for preparation of titanium dioxide from Ti-bearing electric furnace slag: NH4HF2-HF leaching and hydrolyzing process.

    Science.gov (United States)

    Zheng, Fuqiang; Guo, Yufeng; Qiu, Guanzhou; Chen, Feng; Wang, Shuai; Sui, Yulei; Jiang, Tao; Yang, Lingzhi

    2018-02-15

    A novel process to prepare titanium dioxide from Ti-bearing electric furnace slag by NH 4 HF 2 -HF leaching and hydrolyzing process has been developed. In this present study, the effects of [NH 4 + ]/[F] mXolar ratio, leaching temperature, [F] concentration, liquid/solid mass ratio, leaching time on the Ti extraction, and the phase transformations have been investigated to reveal the leaching mechanism of Ti-bearing electric furnace slag in NH 4 HF 2 -HF solution. In the NH 4 HF 2 -HF leaching process, the MgTi 2 O 5 and Al 2 TiO 5 are converted to TiF 6 2- and Mg-Al-bearing precipitate. Ti extraction rate reached 98.84% under the optimal conditions. In addition, 98.25% iron ions can be removed in the presence of NaCl prior to hydrolysis process. The effects of pH and temperature on the selective hydrolysis of TiF 6 2- during hydrolysis process were also studied. In the hydrolysis process, the TiF 6 2- is converted to (NH 4 ) 2 TiOF 4 . By calcination, high grade TiO 2 powder with its purity of 99.88% was obtained, using which the products, well crystallized anatase and rutile, were obtained through roasting at 800°C and 1000°C, respectively. Copyright © 2017 Elsevier B.V. All rights reserved.

  16. Crystal growth and doping

    International Nuclear Information System (INIS)

    Paorici, C.

    1980-01-01

    Section 1 contains a self-consistent review of the basic growth features. After a short introduction concerning the driving force acting in a crystallization process, three main topics are broadly discussed: (i) interface kinetics; (ii) transport kinetics, and (iii) growth stability conditions. On point (i), after definition of the nature of interface, using Temkin's model, the growth mechanisms predicted by Burton, Cabrera and Frank (BCF) and bidimensional nucleation theories are fully developed. On points (ii) and (iii), the differential equations of the constitutional (concentration) and thermal fields are presented and discussed in terms of relevant approximations, suitable boundary conditions and limit values expected in order to have growth stability. Section 2 reports various experimental procedures for growing bulk crystals from the melt, from solutions and from the vapour phase. The basic concepts of Section 1 are amply employed for a critical discussion of possibilities, advantages and drawbacks of the methods described. Along the same lines, in Section 3 the principal epitaxial deposition procedures are highlighted. Section 4 contains a brief account of doping and of stoichiometry-defect control procedures. There is a long, carefully chosen list of bibliographical references. (author)

  17. Growing hairs in shorn cattle

    Directory of Open Access Journals (Sweden)

    Cecília José Veríssimo

    2013-12-01

    Full Text Available The shearing operation can provide double benefits to the cattle: they can become more heat tolerant and the tick infestation decreases. The cattle tick Rhipicephalus (Boophilus microplus causes great losses to dairy cattle, especially to the Holstein cattle because they are very susceptible to this tick. Its control is becoming each day more difficult, owing to the increasing resistance to acaricides they are acquiring. The objective of this work was to study the growing of haircoat following shearing. We made our experiment with 17 animals, 7 females and 10 males. They were shaved on the anterior third (head, neck, dewlap, scapula and arm of one side, at random. The work was performed in two steps: they were shorn for the first time on August 2nd 2012, with a size 10 blade in a clipper Oster model GoldenA5, which left the fur coat 2 mm long. Then we evaluated the hair length growing by collecting fortnightly three sample of hairs in the middle of the scapula, with  electric pliers, modified for this purpose, in both sides of the animals, sheared and non-sheared, until 30 days after this shearing. The three hair samples were put inside a little plastic bag per animal. Meanwhile, as we thought that the animals shearing had to be done closer to the skin, we decided to shear them again (in the same side shorn before, on October 2nd 2012. We changed our procedure using the same machine, but now with a blade size 30, which left the fur coat 1mm thick. After that, we collected again, fortnightly, samples of hairs on both sides during 2 months. The 10 longest hairs in the plastig bag were measured using a graph paper and the average per animal was calculated in each data and blade. A random design was applied for statistical analysis, the hair length of both sides, sheared and non sheared were compared by a two related samples tests – Wilcoxon, in a non parametric test, using the SPSSP 12.0 program, in each data within each blade. Using blade size

  18. Effect of furnace type and ceramming heat treatment conditions on the biaxial flexural strength of a canasite glass-ceramic.

    Science.gov (United States)

    Johnson, A; Shareef, M Y; van Noort, R; Walsh, J M

    2000-07-01

    To assess the effect of different heat treatment conditions when using two different furnace types on the biaxial flexural strength (BFS) of a fluorcanasite castable glass-ceramic. Two furnace types, one a programmable furnace (PF), the other a dental laboratory burnout furnace (DLF), were used with various ceramming times to determine their effect on the BFS of a fluorcanasite castable glass-ceramic. The glass-ceramic material was cast to produce discs of 12 mm diameter and 2 mm thickness using the lost wax casting process (n = 80). After casting, both furnace types were used to ceram the discs. Half the discs were not de-vested from the casting ring before ceramming but cerammed in situ (DLF) and half were de-vested before ceramming (PF). All the discs were given a nucleation heat treatment at 520 degrees C for 1 h and then cerammed at 860 degrees C using four heat soak times (0.5, 1, 2 and 3 h). The DLF furnace had a rate of climb of 13 degrees C/min and the PF furnace had a rate of climb of 5 degrees C/min to 520 degrees C and 3 degrees C/min to 860 degrees C. After ceramming the discs were de-vested and the BFS determined using a Lloyd 2000R tester. The maximum BFS values seen for both furnace types were almost identical (280 MPa), but were achieved at different heat soak times (1 h DLF, and 2 h PF). The only significant differences in BFS values for the two furnaces were between the 0.5 and 2 h heat soak times (p < or = 0.05). Individual differences were seen between results obtained from each furnace type/heat soak times evaluated (p < or = 0.05). Already available dental laboratory burnout furnaces can be used to ceram fluorcanasite glass-ceramic castings to the same BFS values as more expensive and slower specialist programmable furnaces.

  19. Improving the engineering-and-economical performance of ore-thermal electric furnaces in the smelting of silicomanganese

    Science.gov (United States)

    Kondrashov, V. P.; Pogrebisskiy, M. Ya; Lykov, A. G.; Rabinovich, V. L.; Bulgakov, A. S.

    2018-02-01

    Ways of increase of ore-heating electric furnaces, used for production of silicomanganese, engineering-and-economical performance are analyzed. Questions of data of the electric, thermal and technological modes of the furnace functioning collecting and processing for use in operation of an advanced control system of the furnace providing increase in technical and economic efficiency of technological process and an adaptability to quality of burden stock are considered.

  20. Photonic time crystals.

    Science.gov (United States)

    Zeng, Lunwu; Xu, Jin; Wang, Chengen; Zhang, Jianhua; Zhao, Yuting; Zeng, Jing; Song, Runxia

    2017-12-07

    When space (time) translation symmetry is spontaneously broken, the space crystal (time crystal) forms; when permittivity and permeability periodically vary with space (time), the photonic crystal (photonic time crystal) forms. We proposed the concept of photonic time crystal and rewritten the Maxwell's equations. Utilizing Finite Difference Time Domain (FDTD) method, we simulated electromagnetic wave propagation in photonic time crystal and photonic space-time crystal, the simulation results show that more intensive scatter fields can obtained in photonic time crystal and photonic space-time crystal.