Advanced waste form and melter development for treatment of troublesome high-level wastes

Energy Technology Data Exchange (ETDEWEB)

Marra, James [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kim, Dong -Sang [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Maio, Vincent [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2015-09-02

A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JHCM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these "troublesome" waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approached to mitigate the impacts of crystallization so that increases in waste loading can be realized. Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating.

Cold crucible induction melter test for crystalline ceramic waste form fabrication: A feasibility assessment

Energy Technology Data Exchange (ETDEWEB)

Amoroso, Jake W., E-mail: jake.amoroso@srnl.doe.gov [Savannah River National Laboratory, Aiken, SC 29808 (United States); Marra, James; Dandeneau, Christopher S. [Savannah River National Laboratory, Aiken, SC 29808 (United States); Brinkman, Kyle; Xu, Yun [Clemson University, Clemson, SC 29634 (United States); Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Maio, Vince [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Webb, Samuel M. [Stanford Synchrotron Radiation Lightsource, SLAC National Accelerator Laboratory, Menlo Park, CA 94086 (United States); Chiu, Wilson K.S. [University of Connecticut, Storrs, Connecticut 06269-3139 (United States)

2017-04-01

The first scaled proof-of-principle cold crucible induction melter (CCIM) test to process a multiphase ceramic waste form from a simulated combined (Cs/Sr, lanthanide and transition metal fission products) commercial used nuclear fuel waste stream was recently conducted in the United States. X-ray diffraction, 2-D X-ray absorption near edge structure (XANES), electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the fabricated CCIM material. Characterization analyses confirmed that a crystalline ceramic with a desirable phase assemblage was produced from a melt using a CCIM. Primary hollandite, pyrochlore/zirconolite, and perovskite phases were identified in addition to minor phases rich in Fe, Al, or Cs. The material produced in the CCIM was chemically homogeneous and displayed a uniform phase assemblage with acceptable aqueous chemical durability.

DC plasma arc melter technology for waste vitrification

International Nuclear Information System (INIS)

Hamilton, R.A.; Wittle, J.K.; Trescot, J.

1995-01-01

This paper describes the features and benefits of a breakthrough DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Furnace system, now commercially available, is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by the industrial society, worldwide, has prompted development of technologies to address the problem. For the most part these technologies have resulted in niche solutions with limited application. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are commercially available in sizes from 50 kg/batch or 250--3,000 kg/hr on a continuous feed basis. This paper examines the design and operating benefits of a DC Plasma Arc Melter System

Vitrification of organic products in a cold crucible

International Nuclear Information System (INIS)

Song, Myung Jae; Park, Jong Kil; Jouan, A.; Ladirat, C.; Merlin, S.; Pujadas, V.

1997-01-01

A worldwide increasing interest is presently observed for the waste vitrification whether they are radioactive or hazardous. Vitrification confines the waste in a stable and inert material and reduces significantly the waste volume which has a major effect on the disposal cost. The waste vitrification has been primarily applied for the treatment of high level radioactive waste from spent fuels reprocessing. In France, the CEA had a significant contribution in that field by developing in the 60's a technology based on metallic crucible heated by induction. The CEA continued to be actively engaged in an R and D effort and, since the 80's, is developing an advanced technology based on a cold crucible heated by induction. This technology particularly well fits with the requirements associated with LAW/Man waste treatment. Laboratory as well as preliminary full scale tests have been conducted with encouraging results to investigate the feasibility of direct ion exchange resins vitrification in a cold crucible. KEPRI investigated, In the past years, the different high temperature technologies which were available on the market and able to treat the low- and medium-level active waste produced by the NPP. The most promising technologies identified as a result of the studies were the cold crucible melter (CCM) for the conditioning of the evaporator concentrate, the ions exchange resins and the solid combustible waste and the plasma torch for the remaining solid waste such as filters

Induction melter apparatus

Science.gov (United States)

Roach, Jay A [Idaho Falls, ID; Richardson, John G [Idaho Falls, ID; Raivo, Brian D [Idaho Falls, ID; Soelberg, Nicholas R [Idaho Falls, ID

2008-06-17

Apparatus and methods of operation are provided for a cold-crucible-induction melter for vitrifying waste wherein a single induction power supply may be used to effect a selected thermal distribution by independently energizing at least two inductors. Also, a bottom drain assembly may be heated by an inductor and may include an electrically resistive heater. The bottom drain assembly may be cooled to solidify molten material passing therethrough to prevent discharge of molten material therefrom. Configurations are provided wherein the induction flux skin depth substantially corresponds with the central longitudinal axis of the crucible. Further, the drain tube may be positioned within the induction flux skin depth in relation to material within the crucible or may be substantially aligned with a direction of flow of molten material within the crucible. An improved head design including four shells forming thermal radiation shields and at least two gas-cooled plenums is also disclosed.

DC graphite plasma arc melter technology for waste vitrification

International Nuclear Information System (INIS)

Hamilton, R.A.; Wittle, J.K.; Trescot, J.; Wilver, P.

1995-01-01

This paper describes the features and benefits of a DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Melter system is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by our industrial society, worldwide, has prompted development of technologies to address the problem. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters; operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, reduce gaseous emissions, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are available in sizes from 50 kg/batch or 250-3,000 kg/hr on a continuous basis

Two new research melters at the Savannah River Technology Center

International Nuclear Information System (INIS)

Gordon, J.R.; Coughlin, J.T.; Minichan, R.L.; Zamecnik, J.R.

2000-01-01

The Savannah River Technology Center (SRTC) is a US Department of Energy (DOE) complex leader in the development of vitrification technology. To maintain and expand this SRTC core technology, two new melter systems are currently under construction in SRTC. This paper discusses the development of these two new systems, which will be used to support current as well as future vitrification programs in the DOE complex. The first of these is the new minimelter, which is a joule-heated glass melter intended for experimental melting studies with nonradioactive glass waste forms. Testing will include surrogates of Defense Waste processing Facility (DWPF) high-level wastes. To support the DWPF testing, the new minimelter was scaled to the DWPF melter based on melt surface area. This new minimelter will replace an existing system and provide a platform for the research and development necessary to support the SRTC vitrification core technology mission. The second new melter is the British Nuclear Fuels, Inc., research melter system (BNFL melter), which is a scaled version of the BNFL low-activity-waste (LAW) melter proposed for vitrification of LAW at Hanford. It is designed to process a relatively large amount of actual radiative Hanford tank waste and to gather data on the composition of off-gases that will be generated by the LAW melter. Both the minimelter and BNFL melter systems consist of five primary subsystems: melter vessel, off-gas treatment, feed, power supply, and instrumentation and controls. The configuration and design of these subsystems are tailored to match the current system requirements and provide the flexibility to support future DOE vitrification programs. This paper presents a detailed discussion of the unique design challenges represented by these two new melter systems

Volatilization of heavy metals and radionuclides from soil heated in an induction ''cold'' crucible melter

International Nuclear Information System (INIS)

Aloy, A.S.; Belov, V.Z.; Trofimenko, A.S.; Dmitriev, S.A.; Stefanovsky, S.V.; Gombert, D.; Knecht, D.A.

1997-01-01

The behavior of heavy metals and radionuclides during high-temperature treatment is very important for the design and operational capabilities of the off-gas treatment system, as well as for a better understanding of the nature and forms of the secondary waste. In Russia, a process for high-temperature melting in an induction heated cold crucible system is being studied for vitrification of Low Level Waste (LLW) flyash and SYNROC production with simulated high level waste (HLW). This work was done as part of a Department of Energy (DOE) funded research project for thermal treatment of mixed low level waste (LLW). Soil spiked with heavy metals (Cd, Pb) and radionuclides (Cs-137, U-239, Pu-239) was used as a waste surrogate. The soil was melted in an experimental lab-scale system that consisted of a high-frequency generator (1.76 MHz, 60 kW), a cold crucible melter (300 mm high and 90 mm in diameter), a shield box, and an off-gas system. The process temperature was 1,350--1,400 C. Graphite and silicon carbide were used as sacrificial conductive materials to start heating and initial melting of the soil batch. The off-gas system was designed in such a manner that after each experiment, it can be disconnected to collect and analyze all deposits to determine the mass balance. The off-gases were also sampled during an experiment to analyze for hydrogen, NO x , carbon dioxide, carbon monoxide and chlorine formation. This paper describes distribution and mass balance of metals and radionuclides in various parts of the off-gas system. The leach rate of the solidified blocks identified by the PCT method is also reported

Melter Throughput Enhancements for High-Iron HLW

Energy Technology Data Exchange (ETDEWEB)

Kruger, A. A. [Department of Energy, Office of River Protection, Richland, Washington (United States); Gan, Hoa [The Catholic University of America, Washington, DC (United States); Joseph, Innocent [The Catholic University of America, Washington, DC (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Matlack, Keith S. [The Catholic University of America, Washington, DC (United States); Chaudhuri, Malabika [The Catholic University of America, Washington, DC (United States); Kot, Wing [The Catholic University of America, Washington, DC (United States)

2012-12-26

This report describes work performed to develop and test new glass and feed formulations in order to increase glass melting rates in high waste loading glass formulations for HLW with high concentrations of iron. Testing was designed to identify glass and melter feed formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts to assess melt rate using a vertical gradient furnace system and to develop new formulations with enhanced melt rate. Testing evaluated the effects of waste loading on glass properties and the maximum waste loading that can be achieved. The results from crucible-scale testing supported subsequent DuraMelter 100 (DM100) tests designed to examine the effects of enhanced glass and feed formulations on waste processing rate and product quality. The DM100 was selected as the platform for these tests due to its extensive previous use in processing rate determination for various HLW streams and glass compositions.

Control of high level radioactive waste-glass melters

International Nuclear Information System (INIS)

Bickford, D.F.; Choi, A.S.

1991-01-01

Slurry Fed Melters (SFM) are being developed in the United States, Europe and Japan for the conversion of high-level radioactive waste to borosilicate glass for permanent disposal. The high transition metal, noble metal, nitrate, organic, and sulfate contents of these wastes lead to unique melter redox control requirements. Pilot waste-glass melter operations have indicated the possibility of nickel sulfide or noble-metal fission-product accumulation on melter floors, which can lead to distortion of electric heating patterns, and decrease melter life. Sulfide formation is prevented by control of the redox chemistry of the melter feed. The redox state of waste-glass melters is determined by balance between the reducing potential of organic compounds in the feed, and the oxidizing potential of gases above the melt, and nitrates and polyvalent elements in the waste. Semiquantitative models predicting limitations of organic content have been developed based on crucible testing. Computerized thermodynamic computations are being developed to predict the sequence and products of redox reactions and is assessing process variations. Continuous melter test results have been compared to improved computer staged-thermodynamic-models of redox behavior. Feed chemistry control to prevent sulfide and moderate noble metal accumulations are discussed. 17 refs., 3 figs

Melter system technology testing for Hanford Site low-level tank waste vitrification

International Nuclear Information System (INIS)

Wilson, C.N.

1996-01-01

Following revisions to the Tri-Party Agreement for Hanford Site cleanup, which specified vitrification for Complete melter feasibility and system operability immobilization of the low-level waste (LLW) tests, select reference melter(s), and establish reference derived from retrieval and pretreatment of the radioactive LLW glass formulation that meets complete systems defense wastes stored in 177 underground tanks, commercial requirements (June 1996). Available melter technologies were tested during 1994 to 1995 as part of a multiphase program to select reference Submit conceptual design and initiate definitive design technologies for the new LLW vitrification mission

Final Report - Effects of High Spinel and Chromium Oxide Crystal Contents on Simulated HLW Vitrification in DM100 Melter Tests, VSL-09R1520-1, Rev. 0, dated 6/22/09

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Matlack, K. S.; Kot, W.; Pegg, I. L.; Chaudhuri, M.; Lutze, W.

2013-11-13

The principal objective of the work was to evaluate the effects of spinel and chromium oxide particles on WTP HLW melter operations and potential impacts on melter life. This was accomplished through a combination of crucible-scale tests, settling and rheological tests, and tests on the DM100 melter system. Crucible testing was designed to develop and identify HLW glass compositions with high waste loadings that exhibit formation of crystalline spinel and/or chromium oxide phases up to relatively high crystal contents (i.e., > 1 vol%). Characterization of crystal settling and the effects on melt rheology was performed on the HLW glass formulations. Appropriate candidate HLW glass formulations were selected, based on characterization results, to support subsequent melter tests. In the present work, crucible melts were formulated that exhibit up to about 4.4 vol% crystallization.

Vitrification melter study

International Nuclear Information System (INIS)

Jones, J.A.

1995-04-01

This report presents the results of a study performed to identify the most promising vitrification melter technologies that the Department of Energy (EM-50) might pursue with available funding. The primary focus was on plasma arc systems and graphite arc melters. The study was also intended to assist EM-50 in evaluating competing technologies, formulating effective technology strategy, developing focused technology development projects, and directing the work of contractors involved in vitrification melter development

Initial Laboratory-Scale Melter Test Results for Combined Fission Product Waste

Energy Technology Data Exchange (ETDEWEB)

Riley, Brian J.; Crum, Jarrod V.; Buchmiller, William C.; Rieck, Bennett T.; Schweiger, Michael J.; Vienna, John D.

2009-10-01

This report describes the methods and results used to vitrify a baseline glass, CSLNTM-C-2.5 in support of the AFCI (Advanced Fuel Cycle Initiative) using a Quartz Crucible Scale Melter at the Pacific Northwest National Laboratory. Document number AFCI-WAST-PMO-MI-DV-2009-000184.

Evaluation of melter technologies for vitrification of Hanford site low-level tank waste - phase 1 testing summary report

Energy Technology Data Exchange (ETDEWEB)

Wilson, C.N., Westinghouse Hanford

1996-06-27

Following negotiation of the fourth amendment to the Tri- Party Agreement for Hanford Site cleanup, commercially available melter technologies were tested during 1994 and 1995 for vitrification of the low-level waste (LLW) stream to be derived from retrieval and pretreatment of the radioactive defense wastes stored in 177 underground tanks. Seven vendors were selected for Phase 1 testing to demonstrate vitrification of a high-sodium content liquid LLW simulant. The tested melter technologies included four Joule-heated melters, a carbon electrode melter, a combustion melter, and a plasma melter. Various dry and slurry melter feed preparation processes also were tested. The technologies and Phase 1 testing results were evaluated and a preliminary technology down-selection completed. This report describes the Phase 1 LLW melter vendor testing and the tested technologies, and summarizes the testing results and the preliminary technology recommendations.

Technology of off-gas treatment for liquid-fed ceramic melters

Energy Technology Data Exchange (ETDEWEB)

Scott, P.A.; Goles, R.W.; Peters, R.D.

1985-05-01

The technology for treating off gas from liquid-fed ceramic melters (LFCMs) has been under development at the Pacific Northwest Laboratory since 1977. This report presents the off-gas technology as developed at PNL and by others to establish a benchmark of development and to identify technical issues. Tests conducted on simulated (nonradioactive) wastes have provided data that allow estimation of melter off-gas composition for a given waste. Mechanisms controlling volatilization of radionuclides and noxious gases are postulated, and correlations between melter operation and emissions are presented. This report is directed to those familiar with LFCM operation. Off-gas treatment systems always require primary quench scrubbers, aerosol scrubbers, and final particulate filters. Depending on the composition of the off gas, equipment for removal of ruthenium, iodine, tritium, and noxious gases may also be needed. Nitrogen oxides are the most common noxious gases requiring treatment, and can be controlled by aqueous absorption or catalytic conversion with ammonia. High efficiency particulate air (HEPA) filters should be used for final filtration. The design criteria needed for an off-gas system can be derived from emission regulations and composition of the melter feed. Conservative values for melter off-gas composition can be specified by statistical treatment of reported off-gas data. Statistical evaluation can also be used to predict the frequency and magnitude of normal surge events that occur in the melter. 44 refs., 28 figs., 17 tabs.

Control of high level radioactive waste-glass melters - Part 5: Modeling of complex redox effects

International Nuclear Information System (INIS)

Bickford, D.F.; Choi, A.S.

1991-01-01

Computerized thermodynamic computations are useful in predicting the sequence and products of redox reactions and in assessing process variations. The redox state of waste-glass melters is determined by balance between the reducing potential of organic compounds in the feed, and the oxidizing potential of gases above the melt, and nitrates and polyvalent elements in the waste. Semiquantitative models predicting limitations of organic content have been developed based on crucible testing. Continuous melter test results have been compared to this improved staged-thermodynamic model of redox behavior

GTS Duratek, Phase I Hanford low-level waste melter tests: 100-kg melter offgas report

International Nuclear Information System (INIS)

Eaton, W.C.

1995-11-01

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the 100-kg melter offgas report on testing performed by GTS Duratek, Inc., in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV-384215. The document contains the complete offgas report on the 100-kg melter as prepared by Parsons Engineering Science, Inc. A summary of this report is also contained in the GTS Duratek, Phase I Hanford Low-Level Waste Melter Tests: Final Report (WHC-SD-WM-VI-027)

Advanced waste form and Melter development for treatment of troublesome high-level wastes

Energy Technology Data Exchange (ETDEWEB)

Marra, James [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kim, Dong -Sang [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Maio, Vincent [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2015-10-01

A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JHCM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these “troublesome" waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approaches to mitigate the impacts of crystallization so that increases in waste loading can be realized. Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating.The Hanford site AZ-101 tank waste composition represents a waste group that is waste loading limited primarily due to high concentrations of Fe₂O₃ (also with high Al₂O₃ concentrations). Systematic glass formulation development utilizing slightly higher process temperatures and higher tolerance to spinel crystals demonstrated that an increase in waste loading of more than 20% could be achieved for this waste composition, and by extension higher loadings for wastes in the same group. An extended duration CCIM melter test was conducted on an AZ-101 waste simulant using the CCIM platform at the Idaho National Laboratory (INL). The melter was continually operated for approximately 80 hours demonstrating that the AZ-101 high waste loading glass composition could be readily processed using the CCIM technology. The resulting glass was close to the targeted composition and exhibited excellent durability in both

Melting characteristics of a plasma torch melter according to the waste feeding method

International Nuclear Information System (INIS)

Kim, T. W.; Choi, J. R.; Park, S. C.; Lu, C. S.; Park, J. K.; Hwang, T. W.; Shin, S. W.

2001-01-01

By using a batch type plasma torch melting system, continuous feeding and melting tests of non-combustible waste were executed. Using the results, the establishment of a heat transfer model and its verification were executed; the characteristics of the molten slag, exhaust gas, fly dust, volatilization of Cs, and leaching of slag were analyzed. In order to establish the heat transfer mode, the followings were considered; the electrical energy supplied to the plasma torch, the absorbed energy to the plasma torch for generating the plasma gas, the absorbed energy to the cooling water of the plasma torch, the energy supplied to the melter from the plasma gas by radiant heat, the energy loss through the exhaust gas, the waste melting energy, and the heating energy of an inner crucible and the melter. The concrete and soil were melted for the verification of the model. The waste was fed through waste feeder by the amount of 0.5kg or 1kg that was calculated by using the model. The experiment for the verification resulted in that the model was fitted well until the melter was heated sufficiently. If the electrical energy of 128kW were supplied to the plasma torch, energy balance of the plasma melting system was calculated with the model: the absorbed energy to the plasma torch for generating the plasma gas (27kW), the absorbed energy to the cooling water of the plasma torch (0∼ 36kW), the energy loss through the exhaust gas (5 ∼ 8kW), the waste melting energy (14kW), and the heating energy of an inner crucible and the melter (82 ∼ 43kW)

DWPF Glass Melter Technology Manual: Volume 1

International Nuclear Information System (INIS)

Iverson, D.C.

1993-01-01

This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics include: melter overview, design basis, materials, vessel configuration, insulation, refractory configuration, electrical isolation, electrodes, riser and pour spout heater design, dome heaters, feed tubes, drain valves, differential pressure pouring, and melter test results. Information is conveyed using many diagrams and photographs

Energy Savings Through Thermally Efficient Crucible Technology: Fundamentals, Process Modeling, and Applications

Science.gov (United States)

Shi, Wenwu; Pinto, Brian

2017-12-01

Melting and holding molten metals within crucibles accounts for a large portion of total energy demand in the resource-intensive nonferrous foundry industry. Multivariate mathematical modeling aided by detailed material characterization and advancements in crucible technologies can make a significant impact in the areas of cost-efficiency and carbon footprint reduction. Key thermal properties such as conductivity and specific heat capacity were studied to understand their influence on crucible furnace energy consumption during melting and holding processes. The effects of conductivity on thermal stresses and longevity of crucibles were also evaluated. With this information, accurate theoretical models using finite element analysis were developed to study total energy consumption and melting time. By applying these findings to recent crucible developments, considerable improvements in field performance were reported and documented as case studies in applications such as aluminum melting and holding.

Determination of heat conductivity and thermal diffusivity of waste glass melter feed: Extension to high temperatures

International Nuclear Information System (INIS)

Rice, Jarrett A.; Pokorny, Richard; Schweiger, Michael J.; Hrma, Pavel R.

2014-01-01

The heat conductivity (λ) and the thermal diffusivity (a) of reacting glass batch, or melter feed, control the heat flux into and within the cold cap, a layer of reacting material floating on the pool of molten glass in an all-electric continuous waste glass melter. After previously estimating λ of melter feed at temperatures up to 680 deg C, we focus in this work on the λ(T) function at T > 680 deg C, at which the feed material becomes foamy. We used a customized experimental setup consisting of a large cylindrical crucible with an assembly of thermocouples, which monitored the evolution of the temperature field while the crucible with feed was heated at a constant rate from room temperature up to 1100°C. Approximating measured temperature profiles by polynomial functions, we used the heat transfer equation to estimate the λ(T) approximation function, which we subsequently optimized using the finite-volume method combined with least-squares analysis. The heat conductivity increased as the temperature increased until the feed began to expand into foam, at which point the conductivity dropped. It began to increase again as the foam turned into a bubble-free glass melt. We discuss the implications of this behavior for the mathematical modeling of the cold cap

Preliminary melter performance assessment report

International Nuclear Information System (INIS)

Elliott, M.L.; Eyler, L.L.; Mahoney, L.A.; Cooper, M.F.; Whitney, L.D.; Shafer, P.J.

1994-08-01

The Melter Performance Assessment activity, a component of the Pacific Northwest Laboratory's (PNL) Vitrification Technology Development (PVTD) effort, was designed to determine the impact of noble metals on the operational life of the reference Hanford Waste Vitrification Plant (HWVP) melter. The melter performance assessment consisted of several activities, including a literature review of all work done with noble metals in glass, gradient furnace testing to study the behavior of noble metals during the melting process, research-scale and engineering-scale melter testing to evaluate effects of noble metals on melter operation, and computer modeling that used the experimental data to predict effects of noble metals on the full-scale melter. Feed used in these tests simulated neutralized current acid waste (NCAW) feed. This report summarizes the results of the melter performance assessment and predicts the lifetime of the HWVP melter. It should be noted that this work was conducted before the recent Tri-Party Agreement changes, so the reference melter referred to here is the Defense Waste Processing Facility (DWPF) melter design

Hanford high-level waste melter system evaluation data packages

International Nuclear Information System (INIS)

Elliott, M.L.; Shafer, P.J.; Lamar, D.A.; Merrill, R.A.; Grunewald, W.; Roth, G.; Tobie, W.

1996-03-01

The Tank Waste Remediation System is selecting a reference melter system for the Hanford High-Level Waste vitrification plant. A melter evaluation was conducted in FY 1994 to narrow down the long list of potential melter technologies to a few for testing. A formal evaluation was performed by a Melter Selection Working Group (MSWG), which met in June and August 1994. At the June meeting, MSWG evaluated 15 technologies and selected six for more thorough evaluation at the Aug. meeting. All 6 were variations of joule-heated or induction-heated melters. Between the June and August meetings, Hanford site staff and consultants compiled data packages for each of the six melter technologies as well as variants of the baseline technologies. Information was solicited from melter candidate vendors to supplement existing information. This document contains the data packages compiled to provide background information to MSWG in support of the evaluation of the six technologies. (A separate evaluation was performed by Fluor Daniel, Inc. to identify balance of plant impacts if a given melter system was selected.)

U.S. Bureau of Mines, phase I Hanford low-level waste melter tests: Melter offgas report

International Nuclear Information System (INIS)

Eaton, W.C.

1995-01-01

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC subcontract number MMI-SVV-384216. The document contains the complete offgas report for the first 24-hour melter test (WHC-1) as prepared by Entropy Inc. A summary of this report is also contained in the''U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Final Report'' (WHC-SD-WM-VI-030)

Small-Scale High Temperature Melter-1 (SSHTM-1) Data Package. Appendix B

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

This appendix provides the data for Alternate HTM Flowsheet 2 (Glycolic Acid) melter feed preparation activities in both the laboratory- and small-scale testing. The first section provides an outline of this appendix. The melter feed preparation data are presented in the next two main sections, laboratory melter feed preparation data and small-scale melter feed preparation data. Section 3.0 provides the laboratory data which is discussed in the main body of the Small-Scale High Temperature-1 (SSHTM-1) Data Package, milestone C95-02.02Y. Section 3.1 gives the flowsheet in outline form as used in the laboratory-scale tests. This section also includes the ``Laboratory Melter Feed Preparation Activity Log`` which gives A chronological account of the test in terms of time, temperature, slurry pH, and specific observations about slurry appearance, acid addition rates, and samples taken. The ``Laboratory Melter Feed Preparation Activity Log`` provides a road map to the reader by which all the activity and data from the laboratory can be easily accessed. A summary of analytical data is presented next, section 3.2, which covers starting materials and progresses to the analysis of the melter feed. The next section, 3.3, characterizes the off-gas generation that occurs during the slurry processing. The following section, 3.4, provides the rheology data gathered including gram waste oxide loading information for the various slurries tested. The final section, 3.5, includes data from standard crucible redox testing. Section 4.0 provides the small-scale data in parallel form to section 3.0. Section 5.0 concludes with the references for this appendix.

Cold-crucible fabrication of nuclear glasses

International Nuclear Information System (INIS)

Boen, R.

2010-01-01

Vitrification has stood the nuclear industry in good stead, for many years now, as a safe long-term conditioning technology for high-level waste. Major advances are nonetheless still being made, with the development of the cold-crucible technology, affording as it does new possibilities, in terms of volume reduction, and of extending the range of waste products amenable to incorporation. Indeed, by allowing higher melting temperatures to be achieved (1200 - 1400 C degrees), this process opens the way to a considerable increase in glass production capacities, and the fabrication of novel matrices, involving higher incorporation rates than current glasses. In the cold-crucible technology, materials put into the crucible are heated directly through induction. The crucible made of metal is cooled by water circulation. Where the glass comes into contact with the cold wall, a thin layer of solidified glass forms, with a thickness of 5-10 mm preventing the metal forming the crucible from coming into contact with the molten glass. A full scale pilot of the cold crucible was constructed at the La Hague vitrification workshop

Hanford High-Level Waste Vitrification Program at the Pacific Northwest National Laboratory: technology development - annotated bibliography

International Nuclear Information System (INIS)

Larson, D.E.

1996-09-01

This report provides a collection of annotated bibliographies for documents prepared under the Hanford High-Level Waste Vitrification (Plant) Program. The bibliographies are for documents from Fiscal Year 1983 through Fiscal Year 1995, and include work conducted at or under the direction of the Pacific Northwest National Laboratory. The bibliographies included focus on the technology developed over the specified time period for vitrifying Hanford pretreated high-level waste. The following subject areas are included: General Documentation; Program Documentation; High-Level Waste Characterization; Glass Formulation and Characterization; Feed Preparation; Radioactive Feed Preparation and Glass Properties Testing; Full-Scale Feed Preparation Testing; Equipment Materials Testing; Melter Performance Assessment and Evaluations; Liquid-Fed Ceramic Melter; Cold Crucible Melter; Stirred Melter; High-Temperature Melter; Melter Off-Gas Treatment; Vitrification Waste Treatment; Process, Product Control and Modeling; Analytical; and Canister Closure, Decontamination, and Handling

DWPF Glass Melter Technology Manual: Volume 4

Energy Technology Data Exchange (ETDEWEB)

Iverson, D.C.

1993-12-31

This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Plant. Information contained in this document consists solely of a machine drawing and parts list and purchase orders with specifications of equipment used in the development of the melter.

DWPF Glass Melter Technology Manual: Volume 4

International Nuclear Information System (INIS)

Iverson, D.C.

1993-01-01

This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Plant. Information contained in this document consists solely of a machine drawing and parts list and purchase orders with specifications of equipment used in the development of the melter

Technical Exchange on Improved Design and Performance of High Level Waste Melters - Final Report

Energy Technology Data Exchange (ETDEWEB)

SK Sundaram; ML Elliott; D Bickford

1999-11-19

SIA Radon is responsible for management of low- and intermediate-level radioactive waste (LILW) produced in Central Russia. In cooperation with Minatom organizations Radon carries out R and D programs on treatment of simulated high level waste (HLW) as well. Radon scientists deal with a study of materials for LILW, HLW, and Nuclear Power Plants (NPP) wastes immobilization, and development and testing of processes and technologies for waste treatment and disposal. Radon is mostly experienced in LILW vitrification. This experience can be carried over to HLW vitrification especially in field of melting systems. The melter chosen as a basic unit for the vitrification plant is a cold crucible. Later on Radon experience in LILW vitrification as well as our results on simulated HLW vitrification are briefly described.

Technical Exchange on Improved Design and Performance of High Level Waste Melters - Final Report

International Nuclear Information System (INIS)

Sundaram, S.K.; Elliott, M.L.; Bickford, D.

1999-01-01

SIA Radon is responsible for management of low- and intermediate-level radioactive waste (LILW) produced in Central Russia. In cooperation with Minatom organizations Radon carries out R and D programs on treatment of simulated high level waste (HLW) as well. Radon scientists deal with a study of materials for LILW, HLW, and Nuclear Power Plants (NPP) wastes immobilization, and development and testing of processes and technologies for waste treatment and disposal. Radon is mostly experienced in LILW vitrification. This experience can be carried over to HLW vitrification especially in field of melting systems. The melter chosen as a basic unit for the vitrification plant is a cold crucible. Later on Radon experience in LILW vitrification as well as our results on simulated HLW vitrification are briefly described

LFCM [liquid-fed ceramic melter] vitrification technology: Quarterly progress report, January--March 1987

International Nuclear Information System (INIS)

Brouns, R. A.; Allen, C. R.; Powell, J. A.

1988-05-01

This report is compiled by the Nuclear Waste Treatment Program and the Hanford Waste Vitrification Program at Pacific Northwest Laboratory to describe the progress in developing, testing, applying and documenting liquid-fed ceramic melter vitrification technology. Progress in the following technical subject areas during the second quarter of FY 1987 is discussed: melting process chemistry and glass development, feed preparation and transfer systems, melter systems, canister filling and handling systems, and process/product modeling. 23 refs., 14 figs., 10 tabs

Research-scale melter test report

Energy Technology Data Exchange (ETDEWEB)

Cooper, M.F.; Elliott, M.L.; Eyler, L.L.; Freeman, C.J.; Higginson, J.J.; Mahoney, L.A.; Powell, M.R.

1994-05-01

The Melter Performance Assessment (MPA) activity in the Pacific Northwest Laboratory`s (PNL) Hanford Waste Vitrification Plant (HWVP) Technology Development (PHTD) effort is intended to determine the impact of noble metals on the operational life of the reference HWVP melter. As a part of this activity, a parametric melter test was completed using a Research-Scale Melter (RSM). The RSM is a small, approximately 1/100-scale melter, 6-in.-diameter, that allows rapid changing of process conditions and subsequent re-establishment of a steady-state condition. The test matrix contained nine different segments that varied the melter operating parameters (glass and plenum temperatures) and feed properties (oxide concentration, redox potential, and noble metal concentrations) so that the effects of these parameters on noble metal agglomeration on the melter floor could be evaluated. The RSM operated for 48 days and consumed 1,300 L of feed, equating to 153 tank turnovers. The run produced 531 kg of glass. During the latter portion of the run, the resistance between the electrodes decreased. Upon destructive examination of the melter, a layer of noble metals was found on the bottom. This was surprising because the glass residence time in the RSM is only 10% of the HWVP plant melter. The noble metals layer impacted the melter significantly. Approximately 1/3 of one paddle electrode was melted or corroded off. The cause is assumed to be localized heating from short circuiting of the electrode to the noble metal layer. The metal layer also removed approximately 1/2 in. of the refractory on the bottom of the melter. The mechanism for this damage is not presently known.

Research-scale melter test report

International Nuclear Information System (INIS)

Cooper, M.F.; Elliott, M.L.; Eyler, L.L.; Freeman, C.J.; Higginson, J.J.; Mahoney, L.A.; Powell, M.R.

1994-05-01

The Melter Performance Assessment (MPA) activity in the Pacific Northwest Laboratory's (PNL) Hanford Waste Vitrification Plant (HWVP) Technology Development (PHTD) effort is intended to determine the impact of noble metals on the operational life of the reference HWVP melter. As a part of this activity, a parametric melter test was completed using a Research-Scale Melter (RSM). The RSM is a small, approximately 1/100-scale melter, 6-in.-diameter, that allows rapid changing of process conditions and subsequent re-establishment of a steady-state condition. The test matrix contained nine different segments that varied the melter operating parameters (glass and plenum temperatures) and feed properties (oxide concentration, redox potential, and noble metal concentrations) so that the effects of these parameters on noble metal agglomeration on the melter floor could be evaluated. The RSM operated for 48 days and consumed 1,300 L of feed, equating to 153 tank turnovers. The run produced 531 kg of glass. During the latter portion of the run, the resistance between the electrodes decreased. Upon destructive examination of the melter, a layer of noble metals was found on the bottom. This was surprising because the glass residence time in the RSM is only 10% of the HWVP plant melter. The noble metals layer impacted the melter significantly. Approximately 1/3 of one paddle electrode was melted or corroded off. The cause is assumed to be localized heating from short circuiting of the electrode to the noble metal layer. The metal layer also removed approximately 1/2 in. of the refractory on the bottom of the melter. The mechanism for this damage is not presently known

Bench-scale arc melter for R&D in thermal treatment of mixed wastes

Energy Technology Data Exchange (ETDEWEB)

Kong, P.C.; Grandy, J.D.; Watkins, A.D.; Eddy, T.L.; Anderson, G.L.

1993-05-01

A small dc arc melter was designed and constructed to run bench-scale investigations on various aspects of development for high-temperature (1,500-1,800{degrees}C) processing of simulated transuranic-contaminated waste and soil located at the Radioactive Waste Management Complex (RWMC). Several recent system design and treatment studies have shown that high-temperature melting is the preferred treatment. The small arc melter is needed to establish techniques and procedures (with surrogates) prior to using a similar melter with the transuranic-contaminated wastes in appropriate facilities at the site. This report documents the design and construction, starting and heating procedures, and tests evaluating the melter`s ability to process several waste types stored at the RWMC. It is found that a thin graphite strip provides reliable starting with initial high current capability for partially melting the soil/waste mixture. The heating procedure includes (1) the initial high current-low voltage mode, (2) a low current-high voltage mode that commences after some slag has formed and arcing dominates over the receding graphite conduction path, and (3) a predominantly Joule heating mode during which the current can be increased within the limits to maintain relatively quiescent operation. Several experiments involving the melting of simulated wastes are discussed. Energy balance, slag temperature, and electrode wear measurements are presented. Recommendations for further refinements to enhance its processing capabilities are identified. Future studies anticipated with the arc melter include waste form processing development; dissolution, retention, volatilization, and collection for transuranic and low-level radionuclides, as well as high vapor pressure metals; electrode material development to minimize corrosion and erosion; refractory corrosion and/or skull formation effects; crucible or melter geometry; metal oxidation; and melt reduction/oxidation (redox) conditions.

Promising technology for the melting and decontamination of dismantled metal by an induction cold crucible

International Nuclear Information System (INIS)

Suzuki, M.; Tsurumaki, K.; Akiyama, T.; Fukumura, N.; Tanaka, T.; Yoshida, M.; Ikenaga, Y.

1998-01-01

An induction cold crucible melting is one of the most promising technology for the reuse and decontamination of the radioactively contaminated metallic materials generated during the dismantling of nuclear facilities, because the crucible ensures a long life operation without generating the secondary wastes. Based on the knowledge obtained through the fundamental study using the crucible of 45 mm in diameter, the MERC(Melting and Recycling of Metals by -Cold Crucible) process was designed, manufactured and scaled up to 100-140 mm in diameter. Not only cylindrical sectional crucibles but also rectangular slab sectional crucibles were developed. The maximum power of the high frequency generator is 150 kW and the frequency is 25 kHz. In the MERC, either fragments of stainless steel or tubing and pipings with small section, which were the surrogates of contaminated metallic materials, were continuously supplied together with the flux for the decontamination, followed by melting in the crucible and pulling down by the precise withdrawal system ensuring the melt dome to be kept at a suitable level for the melting. The maximal withdrawal velocity employed was 12 mm/min. The Ingot and slab were cut in every 300 mm length by the mechanical saw. They were automatically transported to the outlet of the equipment by the conveying system. Heat efficiency of the MERC was more than 26%. The ingot surface was smooth and crack free, facilitating the removal of radioactive elements concentrated in a slag stuck on the ingot surface. There was no macro segregation inside. Tracer elements of Sr and Hf transferred to the slag, Cs and Zn to the dust. Co and Mn mostly remained in the ingot. However, up to 10% of Co could transfer to the slag. This work was done under the sponsorship of Science and Technology Agency of Japan. (author)

Crystal-Tolerant Glass Approach For Mitigation Of Crystal Accumulation In Continuous Melters Processing Radioactive Waste

International Nuclear Information System (INIS)

Kruger, Albert A.; Rodriguez, Carmen P.; Lang, Jesse B.; Huckleberry, Adam R.; Matyas, Josef; Owen, Antoinette T.

2012-01-01

High-level radioactive waste melters are projected to operate in an inefficient manner as they are subjected to artificial constraints, such as minimum liquidus temperature (T L ) or maximum equilibrium fraction of crystallinity at a given temperature. These constraints substantially limit waste loading, but were imposed to prevent clogging of the melter with spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr) 2 O 4 ]. In the melter, the glass discharge riser is the most likely location for crystal accumulation during idling because of low glass temperatures, stagnant melts, and small diameter. To address this problem, a series of lab-scale crucible tests were performed with specially formulated glasses to simulate accumulation of spinel in the riser. Thicknesses of accumulated layers were incorporated into empirical model of spinel settling. In addition, T L of glasses was measured and impact of particle agglomeration on accumulation rate was evaluated. Empirical model predicted well the accumulation of single crystals and/or smallscale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ∼14.9 +- 1 nm/s determined for this glass will result in ∼26 mm thick layer in 20 days of melter idling

Melter viewing system for liquid-fed ceramic melters

International Nuclear Information System (INIS)

Westsik, J.H. Jr.; Brenden, B.B.

1988-01-01

Melter viewing systems are an integral component of the monitoring and control systems for liquid-fed ceramic melters. The Pacific Northwest Laboratory (PNL) has designed cameras for use with glass melters at PNL, the Hanford Waste Vitrification Plant (HWVP), and West Valley Demonstration Project (WVDP). This report is a compilation of these designs. Operating experiences with one camera designed for the PNL melter are discussed. A camera has been fabricated and tested on the High-Bay Ceramic Melter (HBCM) and the Pilot-Scale Ceramic Melter (PSCM) at PNL. The camera proved to be an effective tool for monitoring the cold cap formed as the feed pool developed on the molten glass surface and for observing the physical condition of the melter. Originally, the camera was built to operate using the visible light spectrum in the melter. It was later modified to operate using the infrared (ir) spectrum. In either configuration, the picture quality decreases as the size of the cold cap increases. Large cold caps cover the molten glass, reducing the amount of visible light and reducing the plenum temperatures below 600 0 C. This temperature corresponds to the lowest level of blackbody radiation to which the video tube is sensitive. The camera has been tested in melter environments for about 1900 h. The camera has withstood mechanical shocks and vibrations. The cooling system in the camera has proved effective in maintaining the optical and electronic components within acceptable temperature ranges. 10 refs., 15 figs

Hanford low-level vitrification melter testing -- Master list of data submittals

International Nuclear Information System (INIS)

Hendrickson, D.W.

1995-01-01

The Westinghouse Hanford Company (WHC) is conducting a two-phased effort to evaluate melter system technologies for vitrification of liquid low-level radioactive waste (LLW) streams. The evaluation effort includes demonstration testing of selected glass melter technologies and technical reports regarding the applicability of the glass melter technologies to the vitrification of Hanford LLW tank waste. The scope of this document is to identify and list vendor document submittals in technology demonstration support of the Hanford Low-Level Waste Vitrification melter testing program. The scope of this document is limited to those documents responsive to the Statement of Work, accepted and issued by the LLW Vitrification Program. The purpose of such a list is to maintain configuration control of vendor supplied data and to enable ready access to, and application of, vendor supplied data in the evaluation of melter technologies for the vitrification of Hanford low-level tank wastes

Treatment of NPP wastes using vitrification

International Nuclear Information System (INIS)

Sobolev, I.A.; Lifanov, F.A.; Stefanovsky, S.V.; Kobelev, A.P.; Savkin, A.E.; Kornev, V.I.

1998-01-01

Glass-based materials to immobilize various liquid and solid radioactive wastes generated at nuclear power plants (NPP) were designed. Glassy waste forms can be produced using electric melting including a cold crucible melting. Leach rate of cesium was found to be 10 -5 -10 -6 g/(cm 2 day) (IAEA technique). Volume reduction factor after vitrification reached 4-5. Various technologies for NPP waste vitrification were developed. Direct vitrification means feeding of source waste into the melter with formation of glassy waste form to be disposed. Joule heated ceramic melter, and cold crucible were tested. Process variables at treatment of Kursk, Chernobyl (RBMK), Kalinin, Novovoronezh (VVER) NPP wastes were determined. The most promising melter was found to be the cold crucible. Pilot plant based on the cold crucibles has been designed and constructed. Solid burnable NPP wastes are incinerated and slags are incorporated in glass. (author)

Program plan: DWPF/HLWDP stirred Melter Program Plan

International Nuclear Information System (INIS)

Smith, M.E.

1994-01-01

Slurry Fed Melters (SFM) have been developed in the United States, Europe, and Japan for the conversion of high-level radioactive waste (HLW) to borosilicate glass for permanent disposal. The newest design, the stirred melter, combines the high production rates and high glass quality features of the Joule-heated melters with the low-cost, compact, simple maintenance features of the pot melters. However, further engineering design and demonstrations are needed to operate the stirred melter on a large scale. This document outlines the program which develops a full scale stirred melter for the DWPF (240 pph), and provides a basis which will allow further scale-up of the technology for use in the Hanford High Level Waste Disposal Program (HLWDP) for up to four times the reference capacity

Bench-scale arc melter for R ampersand D in thermal treatment of mixed wastes

International Nuclear Information System (INIS)

Kong, P.C.; Grandy, J.D.; Watkins, A.D.; Eddy, T.L.; Anderson, G.L.

1993-05-01

A small dc arc melter was designed and constructed to run bench-scale investigations on various aspects of development for high-temperature (1,500-1,800 degrees C) processing of simulated transuranic-contaminated waste and soil located at the Radioactive Waste Management Complex (RWMC). Several recent system design and treatment studies have shown that high-temperature melting is the preferred treatment. The small arc melter is needed to establish techniques and procedures (with surrogates) prior to using a similar melter with the transuranic-contaminated wastes in appropriate facilities at the site. This report documents the design and construction, starting and heating procedures, and tests evaluating the melter's ability to process several waste types stored at the RWMC. It is found that a thin graphite strip provides reliable starting with initial high current capability for partially melting the soil/waste mixture. The heating procedure includes (1) the initial high current-low voltage mode, (2) a low current-high voltage mode that commences after some slag has formed and arcing dominates over the receding graphite conduction path, and (3) a predominantly Joule heating mode during which the current can be increased within the limits to maintain relatively quiescent operation. Several experiments involving the melting of simulated wastes are discussed. Energy balance, slag temperature, and electrode wear measurements are presented. Recommendations for further refinements to enhance its processing capabilities are identified. Future studies anticipated with the arc melter include waste form processing development; dissolution, retention, volatilization, and collection for transuranic and low-level radionuclides, as well as high vapor pressure metals; electrode material development to minimize corrosion and erosion; refractory corrosion and/or skull formation effects; crucible or melter geometry; metal oxidation; and melt reduction/oxidation (redox) conditions

GTS Duratek, phase I Hanford low-level waste melter tests: Final report

International Nuclear Information System (INIS)

Eaton, W.C.

1995-01-01

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense waste stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the final report on testing performed by GTS Duratek Inc. in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV-384215. The report contains description of the tests, observations, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. The document also contains summaries of the melter offgas reports issued as separate documents for the 100 kg melter (WHC-SD-WM-VI-028) and for the 1000 kg melter (WHC-SD-WM-VI-029)

Summary of pilot-scale activities with resorcinol ion exchange resin

International Nuclear Information System (INIS)

Cicero, C.A.; Bickford, D.F.; Sargent, T.N.; Andrews, M.K.; Bibler, J.P.; Bibler, N.E.; Jantzen, C.M.

1995-01-01

The Mixed Waste Focus Area (MWFA) of the Department of Energy (DOE) is currently investigating vitrification technology for treatment of low level mixed wastes (LLMW). They have chartered the Savannah River Technology Center (SRTC) to study vitrification of the wastes through an Office of Technology Development (OTD) Technical Task Plan (TTP). SRTC's efforts have included crucible-scale studies and pilot scale testing on simulated LLMW sludges, resins, soils, and other solid wastes. Results from the crucible-scale studies have been used as the basis for the pilot-scale demonstrations. As part of the fiscal year (FY) 1995 activities, SRTC performed crucible-scale studies with organic resins. This waste stream was selected because of the large number of DOE sites, as well as commercial industries, that use resins for treatment of liquid wastes. Pilot-scale studies were to be completed in FY 1995, but could not be due to a reduction in funding. Instead, a compilation of pilot-scale tests with organic resins performed under the guidance of SRTC was provided in this report. The studies which will be discussed used a resorcinol- formaldehyde resin loaded with non-radioactive cesium, which was fed with simulated wastewater treatment sludge feed. The first study was performed at the SRTC in the mini-melter, 1/100th scale of the Defense Waste Processing Facility (DWPF) melter, and also involved limited crucible-scale studies to determine the resin loading obtainable. The other study was performed at the DOE/Industrial Center for Vitrification Research (Center) and involved both crucible and pilot-scale testing in the Stir-Melter stirred-melter. Both studies were successful in vitrifying the resin in simulated radioactive sludge and glass additive feeds

Melter development needs assessment for RWMC buried wastes

International Nuclear Information System (INIS)

Donaldson, A.D.; Carpenedo, R.J.; Anderson, G.L.

1992-02-01

This report presents a survey and initial assessment of the existing state-of-the-art melter technology necessary to thermally treat (stabilize) buried TRU waste, by producing a highly leach resistant glass/ceramic waste form suitable for final disposal. Buried mixed transuranic (TRU) waste at the Idaho National Engineering Laboratory (INEL) represents an environmental hazard requiring remediation. The Environmental Protection Agency (EPA) placed the INEL on the National Priorities List in 1989. Remediation of the buried TRU-contaminated waste via the CERCLA decision process is required to remove INEL from the National Priorities List. A Waste Technology Development (WTD) Preliminary Systems Design and Thermal Technologies Screening Study identified joule-heated and plasma-heated melters as the most probable thermal systems technologies capable of melting the INEL soil and waste to produce the desired final waste form [Iron-Enriched Basalt (IEB) glass/ceramic]. The work reported herein then surveys the state of existing melter technology and assesses it within the context of processing INEL buried TRU wastes and contaminated soils. Necessary technology development work is recommended

Energy Efficient Glass Melting - The Next Generation Melter

Energy Technology Data Exchange (ETDEWEB)

David Rue

2008-03-01

The objective of this project is to demonstrate a high intensity glass melter, based on the submerged combustion melting technology. This melter will serve as the melting and homogenization section of a segmented, lower-capital cost, energy-efficient Next Generation Glass Melting System (NGMS). After this project, the melter will be ready to move toward commercial trials for some glasses needing little refining (fiberglass, etc.). For other glasses, a second project Phase or glass industry research is anticipated to develop the fining stage of the NGMS process.

HWVP NCAW melter feed rheology FY 1993 testing and analyses: Letter report

International Nuclear Information System (INIS)

Smith, P.A.

1996-03-01

The Hanford Waste Vitrification Plant (HWVP) program has been established to immobilize selected Hanford nuclear wastes before shipment to a geologic repository. The HWVP program is directed by the U.S. Department of Energy (DOE). The Pacific Northwest Laboratory (PNL) provides waste processing and vitrification technology to assist the design effort. The focus of this letter report is melter feed rheology, Process/Product Development, which is part of the Task in the PNL HWVP Technology Development (PHTD) Project. Specifically, the melter feed must be transported to the liquid fed ceramic melter (LFCM) to ensure HWVP operability and the manufacture of an immobilized waste form. The objective of the PHTD Project slurry flow technology development is to understand and correlate dilute and concentrated waste, formatted waste, waste with recycle addition, and melter feed transport properties. The objectives of the work described in this document were to examine frit effects and several processing conditions on melter feed rheology. The investigated conditions included boiling time, pH, noble metal containing melter feed, solids loading, and aging time. The results of these experiments contribute to the understanding of melter feed rheology. This document is organized in eight sections. This section provides the introductory remarks, followed by Section 2.0 that contains conclusions and recommendations. Section 3.0 reviews the scientific principles, and Section 4.0 details the experimental methods. The results and discussion and the review of related rheology data are in Sections 5.0 and 6.0, respectively. Section 7.0, an analysis of NCAW melter feed rheology data, provides an overall review of melter feed with FY 91 frit. References are included in Section 8.0. This letter report satisfies contractor milestone PHTD C93-03.02E, as described in the FY 1993 Pacific Northwest Hanford Laboratory Waste Plant Technology Development (PHTD) Project Work Plan

Americium/curium bushing melter drain tests

International Nuclear Information System (INIS)

Smith, M.E.; Hardy, B.J.; Smith, M.E.

1997-01-01

Americium and curium were produced in the past at the Savannah River Site (SRS) for research, medical, and radiological applications. They have been stored in a nitric acid solution in an SRS reprocessing facility for a number of years. Vitrification of the americium/curium (Am/Cm) solution will allow the material to be safely stored or transported to the DOE Oak Ridge Reservation. Oak Ridge is responsible for marketing radionuclides for research and medical applications. The bushing melter technology being used in the Am/Cm vitrification research work is also under consideration for the stabilization of other actinides such as neptunium and plutonium. A series of melter drain tests were conducted at the Savannah River Technology Center to determine the relationship between the drain tube assembly operating variables and the resulting pour initiation times, glass flowrates, drain tube temperatures, and stop pour times. Performance criteria such as ability to start and stop pours in a controlled manner were also evaluated. The tests were also intended to provide support of oil modeling of drain tube performance predictions and thermal modeling of the drain tube and drain tube heater assembly. These drain tests were instrumental in the design of subsequent melter drain tube and drain tube heaters for the Am/Cm bushing melter, and therefore in the success of the Am/Cm vitrification and plutonium immobilization programs

A Joule-Heated Melter Technology For The Treatment And Immobilization Of Low-Activity Waste

International Nuclear Information System (INIS)

Kelly, S.E.

2011-01-01

This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

Iron Phosphate Glass for Vitrifying Hanford AZ102 LAW in Joule Heated and Cold Crucible Induction Melters - 12240

Energy Technology Data Exchange (ETDEWEB)

Day, Delbert E.; Brow, Richard K.; Ray, Chandra S.; Reis, Signo T. [Missouri University of Science and Technology, 1870 Miner Circle, Rolla, MO 65409 (United States); Kim, Cheol-Woon [MO-SCI Corporation, 4040 HyPoint North, Rolla, MO 65401 (United States); Vienna, John D.; Sevigny, Gary [Pacific North West National Laboratory, Battelle Blvd., Richland, WA 99352 (United States); Peeler, David; Johnson, Fabienne C.; Hansen, Eric K. [Savannah River National Laboratory, Savannah River Site, 999-W, Aiken, SC 29803 (United States); Soelberg, Nick [Idaho National Laboratory, 2525 Fremont Avenue, Idaho Falls, ID 83415 (United States); Pegg, Ian L.; Gan, Hao [Catholic University of America, 620 Michigan Avenue, N.E., Washington, DC 20064 (United States)

2012-07-01

An iron phosphate composition for vitrifying a high sulfate (∼17 wt%) and high alkali (∼80 wt%) Hanford low activity waste (LAW), known as AZ-102 LAW, has been developed for processing in a Joule Heated Melter (JHM) or a Cold Crucible Induction Melter (CCIM). This composition produced a glass waste form, designated as MS26AZ102F-2, with a waste loading of 26 wt% of the AZ-102 which corresponded to a total alkali and sulfate (represented as SO{sub 3}) content of 21 and 4.4 wt%, respectively. A slurry (7 M Na{sup +}) of MS26AZ102F-2 simulant was melted continuously at temperatures between 1030 and 1090 deg. C for 10 days in a small JHM at PNNL and for 70 hours in a CCIM at INL. The as-cast glasses produced in both melters and in trial laboratory experiments along with their canister centerline cooled (CCC) counterparts met the requirements for the Product Consistency Test (PCT) and the Vapor Hydration Test (VHT) responses in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) Contract. These glass waste forms retained up to 77 % of the SO{sub 3} (3.3 wt%), 100% of the Cesium, and 33 to 44% of the rhenium (used as a surrogate for Tc) all of which either exceeded or were comparable to the retention limit for these species in borosilicate glass nuclear waste form. Analyses of commercial K-3 refractory lining and the Inconel 693 metal electrodes used in JHM indicated only minimum corrosion of these components by the iron phosphate glass. This is the first time that an iron phosphate composition was melted continuously in a slurry fed JHM and in the US, thereby, demonstrating that iron phosphate glasses can be used as alternative hosts for vitrifying nuclear waste. The following conclusions are drawn from the results of the present work. (1) An iron phosphate composition, designated as MS26AZ102F-2, containing 26 wt% of the simulated high sulfate (17 wt%), high alkali (80 wt%) Hanford AZ-102 LAW meets all the criteria for processing in a JHM and CCIM. This

Final flush of the shielded cells melter

International Nuclear Information System (INIS)

Marshall, K.M.; Fellinger, T.L.; Harbour, J.R.

1997-01-01

A flush of the Savannah River Technology Center (SRTC) Shielded Cells melter was performed after the completion of a campaign to vitrify loaded crystalline silicotitanate (CST) ion exchange medium. The purpose of the flush was to lower levels of radioisotopes accumulated during the campaign and to lower the level of titanium dioxide present in the glass. This in turn would ready the melter for future campaigns involving the Defense Waste Processing Facility (DWPF)

Characterization of a High-Level Waste Cold Cap in a Laboratory-Scale Melter

Energy Technology Data Exchange (ETDEWEB)

Dixona, Derek R; Schweiger, Michael J; Hrma, Pavel [Pacific Northwest National Laboratory, Richland (United States)

2013-05-15

The feed, slurry or calcine, is charged to the melter from above. The conversion of the melter feed to molten glass occurs within the cold cap, a several centimeters thin layer of the reacting material blanketing the surface of the melt. Between the cold-cap top, which is covered by boiling slurry, and its bottom, where bubbles separate it from molten glass, the temperature changes by ∼900 .deg. C. The heat is delivered to the cold cap from the melt that is stirred mainly by bubbling. The feed contains oxides, hydroxides, acids, inorganic salts and organic materials. On heating, these components react, releasing copious amounts of gases, while molten salts decompose, glass-forming melt is generated, and crystalline phases precipitate and dissolve in the melt. Most of these processes have been studied in detail and became sufficiently understood for a mathematical model to represent the heat and mass transfer within the cold cap. This allows US to relate the rate of melting to the feed properties. While the melting reactions can be studied, and feed properties, such as heat conductivity and density, measured in the laboratory, the actual cold-cap dynamics, as it evolves in the waste glass melter, is not accessible to direct investigation. Therefore, to bridge the gap between the laboratory crucible and the waste glass melter, we explored the cold cap formation in a laboratory-scale melter (LSM) and studied the structure of quenched cold caps. The LSM is a suitable tool for investigating the cold cap. The cold cap that formed in the LSM experiments exhibited macroscopic features observed in scaled melters, as well as microscopic features accessible through laboratory studies and mathematical modeling. The cold cap consists of two main layers. The top layer contains solid particles dissolving in the glass-forming melt and open shafts through which gases are escaping. The bottom layer contains bubbly melt or foam where bubbles coalesce into larger cavities that move

U.S. Bureau of Mines, Phase 1 Hanford low-level waste melter tests. Final report

International Nuclear Information System (INIS)

Eaton, W.C.; Oden, L.L.; O'Connor, W.K.

1995-11-01

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC Subcontract number MMI-SVV-384216. The report contains description of the tests, observation, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. Testing consisted of melter feed preparation and three melter tests, the first of which was to fulfill the requirements of the statement of work (WHC-SD-EM-RD-044), and the second and third were to address issues identified during the first test. The document also contains summaries of the melter offgas report issued as a separate document U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Melter Offgas Report (WHC-SD-WM-VI-032)

U.S. Bureau of Mines, Phase 1 Hanford low-level waste melter tests. Final report

Energy Technology Data Exchange (ETDEWEB)

Eaton, W.C. [Westinghouse Hanford Co., Richland, WA (United States); Oden, L.L.; O`Connor, W.K. [Bureau of Mines, Albany, OR (United States). Albany Research Center

1995-11-01

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC Subcontract number MMI-SVV-384216. The report contains description of the tests, observation, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. Testing consisted of melter feed preparation and three melter tests, the first of which was to fulfill the requirements of the statement of work (WHC-SD-EM-RD-044), and the second and third were to address issues identified during the first test. The document also contains summaries of the melter offgas report issued as a separate document U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Melter Offgas Report (WHC-SD-WM-VI-032).

A JOULE-HEATED MELTER TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

Energy Technology Data Exchange (ETDEWEB)

KELLY SE

2011-04-07

This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

Comparison of the rotary calciner-metallic melter and the slurry-fed ceramic melter technologies for vitrifying West Valley high-level wastes

International Nuclear Information System (INIS)

Chapman, C.C.

1983-01-01

Two processes which are believed applicable and available for vitrification of West Valley's high-level (HLW) wastes were technically evaluated and compared. The rotary calciner-metallic melter (AVH) and the slurry-fed ceramic melter (SFCM) were evaluated under the following general categories: process flow sheet, remote operability, safety and environmental considerations, and estimated cost and schedules

The R and D and commercial experience on KHNP's vitrification technology

International Nuclear Information System (INIS)

Jo, Hyun-Jun; Kim, Cheon-Woo

2015-01-01

The Korea Hydro and Nuclear Power Co., Ltd., (KHNP) has investigated and evaluated various efficient thermal treatment technologies for the LILW. In 1994 and 1995, the feasibility of several melter technologies was assessed from technical and economic perspectives. Finally, the R and D project to develop the vitrification technology using CCIM (Cold Crucible Induction Melter) and PTM (Plasma Torch Melter) was launched in 1997. This R and D project had been completed from 1997 to 2002. KHNP started the project to construct the commercial facility using the results of the R and D project in 2002. The HanUl Vitrification Facility (UVF), to be used for the vitirification of low-and intermediate-level radioactive waste (LILW) generated by nuclear power plants (NPPs), is the world's first commercial facility using CCIM technology. The design of UVF had been conducted from 2002 to 2005. The construction was begun in 2005 and was completed in 2007. From 2007 to 2009, all key performance tests, such as the system functional test, the cold test, the hot test, and the real waste test, were successfully carried out. The UVF commenced the commercial operation in October 2009. Based on the successful construction and operation of UVF, the advanced R and D project has been started to develop the large-scale vitrification facility. (author)

Tank waste remediation system high-level waste vitrification system development and testing requirements

International Nuclear Information System (INIS)

Calmus, R.B.

1995-01-01

This document provides the fiscal year (FY) 1995 recommended high-level waste melter system development and testing (D and T) requirements. The first phase of melter system testing (FY 1995) will focus on the feasibility of high-temperature operation of recommended high-level waste melter systems. These test requirements will be used to establish the basis for defining detailed testing work scope, cost, and schedules. This document includes a brief summary of the recommended technologies and technical issues associated with each technology. In addition, this document presents the key D and T activities and engineering evaluations to be performed for a particular technology or general melter system support feature. The strategy for testing in Phase 1 (FY 1995) is to pursue testing of the recommended high-temperature technologies, namely the high-temperature, ceramic-lined, joule-heated melter, referred to as the HTCM, and the high-frequency, cold-wall, induction-heated melter, referred to as the cold-crucible melter (CCM). This document provides a detailed description of the FY 1995 D and T needs and requirements relative to each of the high-temperature technologies

DWPF Glass Melter Technology Manual: Volume 3

Energy Technology Data Exchange (ETDEWEB)

Iverson, D.C.

1993-12-31

This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics discussed include: Information collected during testing, equipment, materials, design basis, feed tubes, and an evaluation of the performance of various components. Information is conveyed using many diagrams and photographs.

DWPF Glass Melter Technology Manual: Volume 3

International Nuclear Information System (INIS)

Iverson, D.C.

1993-01-01

This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics discussed include: Information collected during testing, equipment, materials, design basis, feed tubes, and an evaluation of the performance of various components. Information is conveyed using many diagrams and photographs

Lid heater for glass melter

International Nuclear Information System (INIS)

Phillips, T.D.

1993-01-01

A glass melter having a lid electrode for heating the glass melt radiantly. The electrode comprises a series of INCONEL 690 tubes running above the melt across the melter interior and through the melter walls and having nickel cores inside the tubes beginning where the tubes leave the melter interior and nickel connectors to connect the tubes electrically in series. An applied voltage causes the tubes to generate heat of electrical resistance for melting frit injected onto the melt. The cores limit heat generated as the current passes through the walls of the melter. Nickel bus connection to the electrical power supply minimizes heat transfer away from the melter that would occur if standard copper or water-cooled copper connections were used between the supply and the INCONEL 690 heating tubes. 3 figures

History of the small cylindrical melter

International Nuclear Information System (INIS)

Allen, T.L.; Iverson, D.C.; Plodinec, M.J.

1985-08-01

The small cylindrical melter (SCM) was designed to provide engineering data useful for operation and design of full-scale glass melters for vitrification of high-level radioactive waste. This melter was part of the research and development program for the Defense Waste Processing Facility (DWPF) at the Savannah River Plant (SRP). Extensive corrosion testing of melter materials of construction (Monofrax K3, Inconel 690), simulated radioactive waste glass characterization, and melter component development were conducted in support of the DWPF full-scale melter design. 66 figs., 14 tabs

Development of equipments for remote dismantling of joule heated ceramic melter

International Nuclear Information System (INIS)

Badgujar, Kiran T.; Usarkar, Sachin G.; Kumar, Binu; Nair, K.N.S.

2011-01-01

Joule Heated Ceramic Melter (JHCM) technology has been adopted for industrial scale vitrification of high level liquid waste (HLLW) at Tarapur and Kalpakkam. The melter installed at Advanced Vitrification System (AVS), Tarapur has immobilized 175 m 3 of HLLW in 113 canisters containing 11533Kg of Vitrified Waste Product (VWP). The melter has been in operation for 3 years before shutdown. It is intended to demonstrate the complete procedure of dismantling of Joule Melter in 1:1 scale prior to going in for actual dismantling in the hot cell. The Melter consists of an assembly of Inconel/SS pipes and plates, fuse cast refractories, thermal insulations of various types inside a SS casing and possibly some glass which is left over in the melter. Dismantling of melter involves remote cutting of the outer casing, pipe connections, electrical connections and removal, sizing and packing of internals in a sequential manner to minimise generation of secondary waste. The challenge involves development of remotely operated multi-degrees of freedom fixtures, modification and performance testing of standard industrial cutting and breaking tools and adapting them for remote operations. The work also involves development of equipments for collection of waste generated during the dismantling operation and packaging thus in special packages. Remotely actuated fixtures have been developed for remote top plate and side electrodes cutting. Remotely operated grab has been developed for handling of loose material and grippers have been developed for handling of refractory blocks. Industrial vacuum suction device has been modified into split units to enable for reducing the spread of powder material, while dismantling in progress. The performance test of developed fixtures, equipments, cutting and breaking tools have been carried on 1:1 scale melter model. Various parameters like cutting speed, cutting tool performance, generation of waste volume has been measured and analysed for

Generalized Test Plan for the Vitrification of Simulated High-Level -Waste Calcine in the Idaho National Laboratory's Bench -Scale Cold Crucible Induction Melter

International Nuclear Information System (INIS)

Maio, Vince

2011-01-01

This Preliminary Idaho National Laboratory (INL) Test Plan outlines the chronological steps required to initially evaluate the validity of vitrifying INL surrogate (cold) High-Level-Waste (HLW) solid particulate calcine in INL's Cold Crucible Induction Melter (CCIM). Its documentation and publication satisfies interim milestone WP-413-INL-01 of the DOE-EM (via the Office of River Protection) sponsored work package, WP 4.1.3, entitled 'Improved Vitrification' The primary goal of the proposed CCIM testing is to initiate efforts to identify an efficient and effective back-up and risk adverse technology for treating the actual HLW calcine stored at the INL. The calcine's treatment must be completed by 2035 as dictated by a State of Idaho Consent Order. A final report on this surrogate/calcine test in the CCIM will be issued in May 2012-pending next fiscal year funding In particular the plan provides; (1) distinct test objectives, (2) a description of the purpose and scope of planned university contracted pre-screening tests required to optimize the CCIM glass/surrogate calcine formulation, (3) a listing of necessary CCIM equipment modifications and corresponding work control document changes necessary to feed a solid particulate to the CCIM, (4) a description of the class of calcine that will be represented by the surrogate, and (5) a tentative tabulation of the anticipated CCIM testing conditions, testing parameters, sampling requirements and analytical tests. Key FY -11 milestones associated with this CCIM testing effort are also provided. The CCIM test run is scheduled to be conducted in February of 2012 and will involve testing with a surrogate HLW calcine representative of only 13% of the 4,000 m3 of 'hot' calcine residing in 6 INL Bin Sets. The remaining classes of calcine will have to be eventually tested in the CCIM if an operational scale CCIM is to be a feasible option for the actual INL HLW calcine. This remaining calcine's make-up is HLW containing

Final Report - Glass Formulation Testing to Increase Sulfate Volatilization from Melter, VSL-04R4970-1, Rev. 0, dated 2/24/05

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Matlack, K. A.; Pegg, I. L.; Gong, W.

2013-11-13

The principal objectives of the DM100 and DM10 tests were to determine the impact of four different organics and one inorganic feed additive on sulfate volatilization and to determine the sulfur partitioning between the glass and the off-gas system. The tests provided information on melter processing characteristics and off-gas data including sulfur incorporation and partitioning. A series of DM10 and DM100 melter tests were conducted using a LAW Envelope A feed. The testing was divided into three parts. The first part involved a series of DM10 melter tests with four different organic feed additives: sugar, polyethylene glycol (PEG), starch, and urea. The second part involved two confirmatory 50-hour melter tests on the DM100 using the best combination of reductants and conditions based on the DM10 results. The third part was performed on the DM100 with feeds containing vanadium oxide (V{sub 2}O{sub 5}) as an inorganic additive to increase sulfur partitioning to the off-gas. Although vanadium oxide is not a reductant, previous testing has shown that vanadium shows promise for partitioning sulfur to the melter exhaust, presumably through its known catalytic effect on the SO{sub 2}/SO{sub 3} reaction. Crucible-scale tests were conducted prior to the melter tests to confirm that the glasses and feeds would be processable in the melter and that the glasses would meet the waste form (ILAW) performance requirements. Thus, the major objectives of these tests were to: Perform screening tests on the DM10 followed by tests on the DM100-WV system using a LAW -Envelope A feed with four organic additives to assess their impact on sulfur volatilization. Perform tests on the DM100-WV system using a LAW -Envelope A feed containing vanadium oxide to assess its impact on sulfur volatilization. Determine feed processability and product quality with the above additives. Collect melter emissions data to determine the effect of additives on sulfur partitioning and melter emissions

Fabrication technique of U-siliscide solution crucible

Energy Technology Data Exchange (ETDEWEB)

Cho, Chull Koo; Kim, Joon Soo; Ha, Ho Gwan; Kang, Hwan Gui; Kim, Jung Goo; Yun, Jong Yong [Dongsuh Ceramic Institute, Seoul (Korea, Republic of)

1997-07-01

The objective of this study is to establish ZrO{sub 2} crucibel fabrication technology preventing the infiltration by foreign substances. This study was established and practiced technology of formation and sintering of dense zirconia crucible was established at the second year. 21 refs., 10 tabs., 21 figs. (author)

CRUCIBLE TESTING OF TANK 48 RADIOACTIVE WASTE SAMPLE USING FBSR TECHNOLOGY FOR ORGANIC DESTRUCTION

International Nuclear Information System (INIS)

Hammond, C; William Pepper, W

2008-01-01

The purpose of crucible scale testing with actual radioactive Tank 48H material was to duplicate the test results that had been previously performed on simulant Tank 48H material. The earlier crucible scale testing using simulants was successful in demonstrating that bench scale crucible tests produce results that are indicative of actual Fluidized Bed Steam Reforming (FBSR) pilot scale tests. Thus, comparison of the results using radioactive Tank 48H feed to those reported earlier with simulants would then provide proof that the radioactive tank waste behaves in a similar manner to the simulant. Demonstration of similar behavior for the actual radioactive Tank 48H slurry to the simulant is important as a preliminary or preparation step for the more complex bench-scale steam reformer unit that is planned for radioactive application in the Savannah River National Laboratory (SRNL) Shielded Cells Facility (SCF) later in 2008. The goals of this crucible-scale testing were to show 99% destruction of tetraphenylborate and to demonstrate that the final solid product produced is sodium carbonate. Testing protocol was repeated using the specifications of earlier simulant crucible scale testing, that is sealed high purity alumina crucibles containing a pre-carbonated and evaporated Tank 48H material. Sealing of the crucibles was accomplished by using an inorganic 'nepheline' sealant. The sealed crucibles were heat-treated at 650 C under constant argon flow to inert the system. Final product REDOX measurements were performed to establish the REDuction/OXidation (REDOX) state of known amounts of added iron species in the final product. These REDOX measurements confirm the processing conditions (pyrolysis occurring at low oxygen fugacity) of the sealed crucible environment which is the environment actually achieved in the fluidized bed steam reformer process. Solid product dissolution in water was used to measure soluble cations and anions, and to investigate insoluble

Crucible and coil monitoring during melting operation in induction crucible furnaces; Tiegel- und Spulenueberwachung beim Schmelzbetrieb von Induktionstiegeloefen

Energy Technology Data Exchange (ETDEWEB)

Doetsch, Erwin; Forsthoevel, Christoph; Rische, Marco [ABP Induction Systems GmbH, Dortmund (Germany)

2013-03-15

The immediate proximity of the metal melt, with a temperature of up to above, 1600 C, to the induction coil in inductive melting necessitates highly reliable monitoring systems, in order to prevent dangerous contact between the melt and the cooling-water-conducting copper section. Ground-fault monitoring, in which the electrical resistance between the melt and the coil is continuously measured, is a standard solution for this function. Everyday use of this long-established system has been made more dependable by automating a number of functions, and the system has also been adapted to modern plant technology, including synchronous tandem operation of two crucible furnaces from a common converter power supply, for example. Measurement of frequency and effective power, as a function of wall thickness, is a supplementary monitoring strategy. Processing of the measured data in the melt processor, in combination with visual assessment, permits appraisal of the integral crucible state and reliable estimation of the remaining service-life of the current crucible. (orig.)

Two-Crucible Czochralski Process

Science.gov (United States)

Fiegl, G.; Torbet, W.

1985-01-01

Scheme for continuous melt replenishment increases capacity of Czochralski crystal-growing furnace. Replenishing and drawing crucibles of improved Czochralski apparatus connected by heated quartz siphon. When doped silicon added to replenishing crucible, liquid silicon flows into drawing crucible, equalizing two melt levels. Addition of new material automatically controlled in response to optically sensed melt level. Results of this semicontinuous operation higher production speed, lower cost, and good control of crystal quality.

Vectra GSI, Inc. low-level waste melter testing Phase 1 test report

Energy Technology Data Exchange (ETDEWEB)

Stegen, G.E.; Wilson, C.N.

1996-02-21

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Vectra GSI, Inc. was one of seven vendors selected for Phase 1 of the melter demonstration tests using simulated LLW that were completed during fiscal year 1995. The attached report prepared by Vectra GSI, Inc. describes results of melter testing using slurry feed and dried feeds. Results of feed drying and prereaction tests using a fluid bed calciner and rotary dryer also are described.

Vectra GSI, Inc. low-level waste melter testing Phase 1 test report

International Nuclear Information System (INIS)

Stegen, G.E.; Wilson, C.N.

1996-01-01

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Vectra GSI, Inc. was one of seven vendors selected for Phase 1 of the melter demonstration tests using simulated LLW that were completed during fiscal year 1995. The attached report prepared by Vectra GSI, Inc. describes results of melter testing using slurry feed and dried feeds. Results of feed drying and prereaction tests using a fluid bed calciner and rotary dryer also are described

Thermal effects of electrically conductive deposits in melter

International Nuclear Information System (INIS)

Choi, I.G.; Bickford, D.F.; Carter, J.T.

1992-01-01

The radioactive waste processed by the Defense Waste Processing Facility melter at the Savannah river Site contains noble metal fission-products. Operation of waste-glass melters treating commercial power reactor wastes indicates that accumulation of noble metals on melter floors can lead to distortion of electric heating patterns, loss of power, and possible electrode damage. Changes in melter geometry have been developed in Japan and Germany to minimize these effects. The two existing melters for the US Department of Energy's Defense Waste Processing Facility were designed in 1982, before this effect was known or had been characterized. Modeling and pilot scale tests are being conducted in the Integrated DWPF melter system to determine if the effect is significant for melters processing defense wastes, and if the effect can be diagnosed and corrected without significant damage or changes to the melter design. This document provides a discussion of these tests

Aluminum titanate crucible for molten uranium

International Nuclear Information System (INIS)

Asbury, J.J.

1975-01-01

An improved crucible for molten uranium is described. The crucible or crucible liner is formed of aluminum titanate which essentially eliminates contamination of uranium and uranium alloys during molten states thereof. (U.S.)

Physical and numerical modeling of Joule-heated melters

Energy Technology Data Exchange (ETDEWEB)

Eyler, L.L.; Skarda, R.J.; Crowder, R.S. III; Trent, D.S.; Reid, C.R.; Lessor, D.L.

1985-10-01

The Joule-heated ceramic-lined melter is an integral part of the high level waste immobilization process under development by the US Department of Energy. Scaleup and design of this waste glass melting furnace requires an understanding of the relationships between melting cavity design parameters and the furnace performance characteristics such as mixing, heat transfer, and electrical requirements. Developing empirical models of these relationships through actual melter testing with numerous designs would be a very costly and time consuming task. Additionally, the Pacific Northwest Laboratory (PNL) has been developing numerical models that simulate a Joule-heated melter for analyzing melter performance. This report documents the method used and results of this modeling effort. Numerical modeling results are compared with the more conventional, physical modeling results to validate the approach. Also included are the results of numerically simulating an operating research melter at PNL. Physical Joule-heated melters modeling results used for qualiying the simulation capabilities of the melter code included: (1) a melter with a single pair of electrodes and (2) a melter with a dual pair (two pairs) of electrodes. The physical model of the melter having two electrode pairs utilized a configuration with primary and secondary electrodes. The principal melter parameters (the ratio of power applied to each electrode pair, modeling fluid depth, electrode spacing) were varied in nine tests of the physical model during FY85. Code predictions were made for five of these tests. Voltage drops, temperature field data, and electric field data varied in their agreement with the physical modeling results, but in general were judged acceptable. 14 refs., 79 figs., 17 tabs.

Physical and numerical modeling of Joule-heated melters

International Nuclear Information System (INIS)

Eyler, L.L.; Skarda, R.J.; Crowder, R.S. III; Trent, D.S.; Reid, C.R.; Lessor, D.L.

1985-10-01

The Joule-heated ceramic-lined melter is an integral part of the high level waste immobilization process under development by the US Department of Energy. Scaleup and design of this waste glass melting furnace requires an understanding of the relationships between melting cavity design parameters and the furnace performance characteristics such as mixing, heat transfer, and electrical requirements. Developing empirical models of these relationships through actual melter testing with numerous designs would be a very costly and time consuming task. Additionally, the Pacific Northwest Laboratory (PNL) has been developing numerical models that simulate a Joule-heated melter for analyzing melter performance. This report documents the method used and results of this modeling effort. Numerical modeling results are compared with the more conventional, physical modeling results to validate the approach. Also included are the results of numerically simulating an operating research melter at PNL. Physical Joule-heated melters modeling results used for qualiying the simulation capabilities of the melter code included: (1) a melter with a single pair of electrodes and (2) a melter with a dual pair (two pairs) of electrodes. The physical model of the melter having two electrode pairs utilized a configuration with primary and secondary electrodes. The principal melter parameters (the ratio of power applied to each electrode pair, modeling fluid depth, electrode spacing) were varied in nine tests of the physical model during FY85. Code predictions were made for five of these tests. Voltage drops, temperature field data, and electric field data varied in their agreement with the physical modeling results, but in general were judged acceptable. 14 refs., 79 figs., 17 tabs

The Influence A Crucible Arrangement On The Electrical Efficiency Of The Cold Crucible Induction Furnace

Directory of Open Access Journals (Sweden)

Smalcerz A.

2015-09-01

Full Text Available A big interest in application of cold crucible furnace (CCF for industrial, particularly metallurgical, processes has been observed in recent years. They are mainly utilised for melting of metal, glass and other materials. Analyses of processes that occur in such devices are performed; however, computer modelling is rarely applied. As a precise determination of the electromagnetic field distribution is essential for a proper analysis of processes in furnaces with cold crucibles, a complex 3D model development is necessary. In the paper, effects of a crucible design and current frequency on the efficiency of the induction furnace with cold crucible are presented. Numerical calculations were performed with the use of the Flux 3D professional software.

Spray Calciner/In-Can Melter high-level waste solidification technical manual

International Nuclear Information System (INIS)

Larson, D.E.

1980-09-01

This technical manual summarizes process and equipment technology developed at Pacific Northwest Laboratory over the last 20 years for vitrification of high-level liquid waste by the Spray Calciner/In-Can Melter process. Pacific Northwest Laboratory experience includes process development and demonstration in laboratory-, pilot-, and full-scale equipment using nonradioactive synthetic wastes. Also, laboratory- and pilot-scale process demonstrations have been conducted using actual high-level radioactive wastes. In the course of process development, more than 26 tonnes of borosilicate glass have been produced in 75 canisters. Four of these canisters contained radioactive waste glass. The associated process and glass chemistry is discussed. Technology areas described include calciner feed treatment and techniques, calcination, vitrification, off-gas treatment, glass containment (the canister), and waste glass chemistry. Areas of optimization and site-specific development that would be needed to adapt this base technology for specific plant application are indicated. A conceptual Spray Calciner/In-Can Melter system design and analyses are provided in the manual to assist prospective users in evaluating the process for plant application, to provide equipment design information, and to supply information for safety analyses and environmental reports. The base (generic) technology for the Spray Calciner/In-Can Melter process has been developed to a point at which it is ready for plant application

Evaluation of liquid-fed ceramic melter scale-up correlations

International Nuclear Information System (INIS)

Koegler, S.S.; Mitchell, S.J.

1988-08-01

This study was conducted to determine the parameters governing factors of scale for liquid-fed ceramic melters (LFCMs) in order to design full-scale melters using smaller-scale melter data. Results of melter experiments conducted at Pacific Northwest Laboratory (PNL) and Savannah River Laboratory (SRL) are presented for two feed compositions and five different liquid-fed ceramic melters. The melter performance data including nominal feed rate and glass melt rate are correlated as a function of melter surface area. Comparisons are made between the actual melt rate data and melt rates predicted by a cold cap heat transfer model. The heat transfer model could be used in scale-up calculations, but insufficient data are available on the cold cap characteristics. Experiments specifically designed to determine heat transfer parameters are needed to further develop the model. 17 refs

High-level waste melter alternatives assessment report

Energy Technology Data Exchange (ETDEWEB)

Calmus, R.B.

1995-02-01

This document describes the Tank Waste Remediation System (TWRS) High-Level Waste (HLW) Program`s (hereafter referred to as HLW Program) Melter Candidate Assessment Activity performed in fiscal year (FY) 1994. The mission of the TWRS Program is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and encapsulated strontium and cesium isotopic sources) in an environmentally sound, safe, and cost-effective manner. The goal of the HLW Program is to immobilize the HLW fraction of pretreated tank waste into a vitrified product suitable for interim onsite storage and eventual offsite disposal at a geologic repository. Preparation of the encapsulated strontium and cesium isotopic sources for final disposal is also included in the HLW Program. As a result of trade studies performed in 1992 and 1993, processes planned for pretreatment of tank wastes were modified substantially because of increasing estimates of the quantity of high-level and transuranic tank waste remaining after pretreatment. This resulted in substantial increases in needed vitrification plant capacity compared to the capacity of original Hanford Waste Vitrification Plant (HWVP). The required capacity has not been finalized, but is expected to be four to eight times that of the HWVP design. The increased capacity requirements for the HLW vitrification plant`s melter prompted the assessment of candidate high-capacity HLW melter technologies to determine the most viable candidates and the required development and testing (D and T) focus required to select the Hanford Site HLW vitrification plant melter system. An assessment process was developed in early 1994. This document describes the assessment team, roles of team members, the phased assessment process and results, resulting recommendations, and the implementation strategy.

High-level waste melter alternatives assessment report

International Nuclear Information System (INIS)

Calmus, R.B.

1995-02-01

This document describes the Tank Waste Remediation System (TWRS) High-Level Waste (HLW) Program's (hereafter referred to as HLW Program) Melter Candidate Assessment Activity performed in fiscal year (FY) 1994. The mission of the TWRS Program is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and encapsulated strontium and cesium isotopic sources) in an environmentally sound, safe, and cost-effective manner. The goal of the HLW Program is to immobilize the HLW fraction of pretreated tank waste into a vitrified product suitable for interim onsite storage and eventual offsite disposal at a geologic repository. Preparation of the encapsulated strontium and cesium isotopic sources for final disposal is also included in the HLW Program. As a result of trade studies performed in 1992 and 1993, processes planned for pretreatment of tank wastes were modified substantially because of increasing estimates of the quantity of high-level and transuranic tank waste remaining after pretreatment. This resulted in substantial increases in needed vitrification plant capacity compared to the capacity of original Hanford Waste Vitrification Plant (HWVP). The required capacity has not been finalized, but is expected to be four to eight times that of the HWVP design. The increased capacity requirements for the HLW vitrification plant's melter prompted the assessment of candidate high-capacity HLW melter technologies to determine the most viable candidates and the required development and testing (D and T) focus required to select the Hanford Site HLW vitrification plant melter system. An assessment process was developed in early 1994. This document describes the assessment team, roles of team members, the phased assessment process and results, resulting recommendations, and the implementation strategy

Processing of high-temperature simulated waste glass in a continuous ceramic melter

International Nuclear Information System (INIS)

Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

1980-01-01

Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

Control of radioactive waste-glass melters

International Nuclear Information System (INIS)

Bickford, D.F.; Smith, P.K.; Hrma, P.; Bowan, B.W.

1987-01-01

Radioactive waste-glass melters require physical control limits and redox control of glass to assure continuous operation, and maximize production rates. Typical waste-glass melter operating conditions, and waste-glass chemical reaction paths are discussed. Glass composition, batching and melter temperature control are used to avoid the information of phases which are disruptive to melting or reduce melter life. The necessity and probable limitations of control for electric melters with complex waste feed compositions are discussed. Preliminary control limits, their bases, and alternative control methods are described for use in the Defense Waste Processing Facility (DWPF) at the US Department of Energy's Savannah River Plant (SRP), and at the West Valley Demonstration Project (WVDP). Slurries of simulated high level radioactive waste and ground glass frit or glass formers have been isothermally reacted and analyzed to identify the sequence of the major chemical reactions in waste vitrification, and their effect on waste-glass production rates. Relatively high melting rates of waste batches containing mixtures of reducing agents (formic acid, sucrose) and nitrates are attributable to exothermic reactions which occur at critical stages in the vitrification process. The effect of foaming on waste glass production rates is analyzed, and limits defined for existing waste-glass melters, based upon measurable thermophysical properties. Through balancing the high nitrate wastes of the WVDP with reducing agents, the high glass melting rates and sustained melting without foaming required for successful WVDP operations have been demonstrated. 65 refs., 4 figs., 15 tabs

Application of electrical resistance tomography to glass melter

International Nuclear Information System (INIS)

Ichijo, Noriaki; Sakai, Taiji; Fujiwara, Hiroaki; Matsuno, Shinsuke; Misumi, Ryuta; Nishi, Kazuhiko; Kaminoyama, Meguru

2015-01-01

This paper describes the application of electrical resistance tomography (ERT) to glass melter to monitor the accumulation of the noble metals. To minimize the modification of the melter, existing structures such as thermowells and heating electrodes are used as electrodes of ERT, and the number of electrodes is much fewer than the conventional method. Therefore, Expanding Combination Data Acquisition method (ECDA) is developed and applies to the glass melter. ECDA method uses adjacent method and opposite method as a data acquisition and current injection electrodes are used as voltage measurement electrodes to increase the number of the data. In addition, conductivity images are reconstructed only near the wall to improve the resolution. As a result of applying to the glass melter, the conductivity change inside the melter caused by temperature can be monitored. Furthermore, lower voltage is measured in case of containing the noble metals inside the melter. Therefore, the potential as a monitoring method be confirmed. (author)

Rheology enhancement for remediated PX6 melter feed

International Nuclear Information System (INIS)

Marek, J.C.; Eibling, R.E.

1996-01-01

This document is referenced in WSRC-TR-94-0556. This memorandum summarizes results of experimental work performed on the original IDMS PX6 melter feed, the remediated IDMS PX6 melter feed, and melter feeds produced in a laboratory simulation to duplicate the IDMS remediation as well as the experimental results on the caustic treatment to enhance the rheology. Characterization of the products of excess caustic addition and what steps to take if excess caustic is inadvertently added to the IDMS PX6 melter feed are also discussed

VIBROCASTING CRUCIBLES OF DIFFERENT COMPOSITION FOR FRYING INDUCTION MELTING ALLOYS

OpenAIRE

V. V. Primachenko; V. V. Martynenko; I. G. Szulik; S. V. Chaplyanko; L. V. Gritsyuk; L. P. Tkachenko

2012-01-01

It is shown that PSC «UKRNIIO them. A.S.Berezhnogo  has developed technologies for a wide range of induction melting temperature alloys and started commercial production of crucibles of different composition.

VIBROCASTING CRUCIBLES OF DIFFERENT COMPOSITION FOR FRYING INDUCTION MELTING ALLOYS

Directory of Open Access Journals (Sweden)

V. V. Primachenko

2012-01-01

Full Text Available It is shown that PSC «UKRNIIO them. A.S.Berezhnogo  has developed technologies for a wide range of induction melting temperature alloys and started commercial production of crucibles of different composition.

Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

International Nuclear Information System (INIS)

Bickford, D.F.

1993-01-01

The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE's needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included

Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

Energy Technology Data Exchange (ETDEWEB)

Bickford, D.F.

1993-12-31

The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE`s needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included.

CRUCIBLE TESTING OF TANK 48H RADIOACTIVE WASTE SAMPLE USING FLUIDIZED BED STEAM REFORMING TECHNOLOGY FOR ORGANIC DESTRUCTION

International Nuclear Information System (INIS)

Crawford, C

2008-01-01

The purpose of crucible scale testing with actual radioactive Tank 48H material was to duplicate the test results that had been previously performed on simulant Tank 48H material. The earlier crucible scale testing using simulants was successful in demonstrating that bench scale crucible tests produce results that are indicative of actual Fluidized Bed Steam Reforming (FBSR) pilot scale tests. Thus, comparison of the results using radioactive Tank 48H feed to those reported earlier with simulants would then provide proof that the radioactive tank waste behaves in a similar manner to the simulant. Demonstration of similar behavior for the actual radioactive Tank 48H slurry to the simulant is important as a preliminary or preparation step for the more complex bench-scale steam reformer unit that is planned for radioactive application in the Savannah River National Laboratory (SRNL) Shielded Cells Facility (SCF) later in 2008. The goals of this crucible-scale testing were to show 99% destruction of tetraphenylborate and to demonstrate that the final solid product produced is sodium carbonate. Testing protocol was repeated using the specifications of earlier simulant crucible scale testing, that is sealed high purity alumina crucibles containing a pre-carbonated and evaporated Tank 48H material. Sealing of the crucibles was accomplished by using an inorganic 'nepheline' sealant. The sealed crucibles were heat-treated at 650 C under constant argon flow to inert the system. Final product REDOX measurements were performed to establish the REDuction/OXidation (REDOX) state of known amounts of added iron species in the final product. These REDOX measurements confirm the processing conditions (pyrolysis occurring at low oxygen fugacity) of the sealed crucible environment which is the environment actually achieved in the fluidized bed steam reformer process. Solid product dissolution in water was used to measure soluble cations and anions, and to investigate insoluble

Maximum total organic carbon limit for DWPF melter feed

International Nuclear Information System (INIS)

Choi, A.S.

1995-01-01

DWPF recently decided to control the potential flammability of melter off-gas by limiting the total carbon content in the melter feed and maintaining adequate conditions for combustion in the melter plenum. With this new strategy, all the LFL analyzers and associated interlocks and alarms were removed from both the primary and backup melter off-gas systems. Subsequently, D. Iverson of DWPF- T ampersand E requested that SRTC determine the maximum allowable total organic carbon (TOC) content in the melter feed which can be implemented as part of the Process Requirements for melter feed preparation (PR-S04). The maximum TOC limit thus determined in this study was about 24,000 ppm on an aqueous slurry basis. At the TOC levels below this, the peak concentration of combustible components in the quenched off-gas will not exceed 60 percent of the LFL during off-gas surges of magnitudes up to three times nominal, provided that the melter plenum temperature and the air purge rate to the BUFC are monitored and controlled above 650 degrees C and 220 lb/hr, respectively. Appropriate interlocks should discontinue the feeding when one or both of these conditions are not met. Both the magnitude and duration of an off-gas surge have a major impact on the maximum TOC limit, since they directly affect the melter plenum temperature and combustion. Although the data obtained during recent DWPF melter startup tests showed that the peak magnitude of a surge can be greater than three times nominal, the observed duration was considerably shorter, on the order of several seconds. The long surge duration assumed in this study has a greater impact on the plenum temperature than the peak magnitude, thus making the maximum TOC estimate conservative. Two models were used to make the necessary calculations to determine the TOC limit

Refractory material crucibles evaluation for U evaporation

International Nuclear Information System (INIS)

Damiao, A.J.; Vasconcelos, G.; Silveira, C.A.B.; Rodrigues, N.A.S.

1996-01-01

In studies that involve small amounts of U vapor generation, such as spectroscopy or thin films, most of the E-gun power is delivered to the cooling system. Normally crucibles are used as container and thermal insulator. Since liquid U is extremely reactive at evaporation temperatures, the crucibles are seriously attacked, decreasing the insulation efficiency and adding contaminants to the U vapor. There is no complete solution for the problem, however, with a careful choice of materials, one can design crucibles with extended lifetime and reduced contamination. This work reports some preliminary results we have obtained in the assessing of crucible materials and design, such as, graphite, Si C, vitreous carbon and Al 2 O 3 . (author)

Improved mixing and sampling systems for vitrification melter feeds

International Nuclear Information System (INIS)

Ebadian, M.A.

1998-01-01

This report summarizes the methods used and results obtained during the progress of the study of waste slurry mixing and sampling systems during fiscal year 1977 (FY97) at the Hemispheric Center for Environmental Technology (HCET) at Florida International University (FIU). The objective of this work is to determine optimal mixing configurations and operating conditions as well as improved sampling technology for defense waste processing facility (DWPF) waste melter feeds at US Department of Energy (DOE) sites. Most of the research on this project was performed experimentally by using a tank mixing configuration with different rotating impellers. The slurry simulants for the experiments were prepared in-house based on the properties of the DOE sites' typical waste slurries. A sampling system was designed to withdraw slurry from the mixing tank. To obtain insight into the waste mixing process, the slurry flow in the mixing tank was also simulated numerically by applying computational fluid dynamics (CFD) methods. The major parameters investigated in both the experimental and numerical studies included power consumption of mixer, mixing time to reach slurry uniformity, slurry type, solids concentration, impeller type, impeller size, impeller rotating speed, sampling tube size, and sampling velocities. Application of the results to the DWPF melter feed preparation process will enhance and modify the technical base for designing slurry transportation equipment and pipeline systems. These results will also serve as an important reference for improving waste slurry mixing performance and melter operating conditions. These factors will contribute to an increase in the capability of the vitrification process and the quality of the waste glass

Crystallization in high level waste (HLW) glass melters: Savannah River Site operational experience

Energy Technology Data Exchange (ETDEWEB)

Fox, Kevin M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Peeler, David K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kruger, Albert A. [USDOE Office of River Protection, Richland, WA (United States)

2015-06-12

This paper provides a review of the scaled melter testing that was completed for design input to the Defense Waste Processing Facility (DWPF) melter. Testing with prototype melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by refractory corrosion versus spinels that precipitated from the HLW glass melt pool. A review of the crystallization observed with the prototype melters and the full-scale DWPF melters (DWPF Melter 1 and DWPF Melter 2) is included. Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for a waste treatment and immobilization plant.

Design and operation of small-scale glass melters for immobilizing radioactive waste

International Nuclear Information System (INIS)

Plodinec, M.J.; Chismar, P.H.

1980-01-01

A small-scale (3-kg), joule-heated, continuous melter has been designed to study vitrification of Savannah River Plant radioactive waste. The first melter built has been in nonradioactive service for nearly three years. This melter had Inconel 690 electrodes and uses Monofrax K-3 for the contact refractory. Several problems seem in this melter have had an impact on the design of a full-scale system. Problems include uncontrolled electric currents passing through the throat, and formation of a slag layer at the bottom of the melter. The performance of a similar melter in a low-maintenance, radioactive environment is also described. Problems such as halide refluxing, and hot streaking, first observed in this melter, are also discussed

High-temperature vitrification of Hanford residual-liquid waste in a continuous melter

International Nuclear Information System (INIS)

Barnes, S.M.

1980-04-01

Over 270 kg of high-temperature borosilicate glass have been produced in a series of three short-term tests in the High-Temperature Ceramic Melter vitrification system at PNL. The glass produced was formulated to vitrify simulated Hanford residual-liquid waste. The tests were designed to (1) demonstrate the feasibility of utilizing high-temperature, continuous-vitrification technology for the immobilization of the residual-liquid waste, (2) test the airlift draining technique utilized by the high-temperature melter, (3) compare glass produced in this process to residual-liquid glass produced under laboratory conditions, (4) investigate cesium volatility from the melter during waste processing, and (5) determine the maximum residual-liquid glass production rate in the high-temperature melter. The three tests with the residual-liquid composition confirmed the viability of the continuous-melting vitrification technique for the immobilization of this waste. The airlift draining technique was demonstrated in these tests and the glass produced from the melter was shown to be less porous than the laboratory-produced glass. The final glass produced from the second test was compared to a glass of the same composition produced under laboratory conditions. The comparative tests found the glasses to be indistinguishable, as the small differences in the test results fell within the precision range of the characterization testing equipment. The cesium volatility was examined in the final test. This examination showed that 0.44 wt % of the cesium (assumed to be cesium oxide) was volatilized, which translates to a volatilization rate of 115 mg/cm 2 -h

Refractory material crucibles evaluation for U evaporation

Energy Technology Data Exchange (ETDEWEB)

Damiao, A.J.; Vasconcelos, G.; Silveira, C.A.B.; Rodrigues, N.A.S. [Centro Tecnico Aeroespacial (CTA-IEAv), Sao Jose dos Campos, SP (Brazil). Inst. de Estudos Avancados

1996-12-31

In studies that involve small amounts of U vapor generation, such as spectroscopy or thin films, most of the E-gun power is delivered to the cooling system. Normally crucibles are used as container and thermal insulator. Since liquid U is extremely reactive at evaporation temperatures, the crucibles are seriously attacked, decreasing the insulation efficiency and adding contaminants to the U vapor. There is no complete solution for the problem, however, with a careful choice of materials, one can design crucibles with extended lifetime and reduced contamination. This work reports some preliminary results we have obtained in the assessing of crucible materials and design, such as, graphite, Si C, vitreous carbon and Al{sub 2} O{sub 3}. (author) 1 refs., 3 figs.,2 tabs.

Material interactions between system components and glass product melts in a ceramic melter

International Nuclear Information System (INIS)

Knitter, R.

1989-07-01

The interactions of the ceramic and metallic components of a ceramic melter for the vitrification of High Active Waste were investigated with simulated glass product melts in static crucible tests at 1000 0 C and 1150 0 C. Corrosion of the fusion-cast Al 2 O 3 -ZrO 2 -SiO 2 - and Al 2 O 3 -ZrO 2 -SiO 2 -Cr 2 O 3 -refractories (ER 1711 and ER 2161) is characterized by homogeneous chemical dissolution and diffusion through the glass matrix of the refractory. The resulting boundary compositions lead to characteristic modification and formation of phases, not only inside the refractory but also in the glass melt. The attack of the electrode material, a Ni-Cr-Fe-alloy Inconel 690, by the glass melt takes place via grain boundaries and leads to the oxidation of Cr and growth of Cr 2 O 3 -crystals at the boundary layer. Noble metals, added to the glass melt can form solid solutions with the alloy with varying compositions. (orig.) [de

A feasibility study on the vitrification of low-level radioactive waste

Energy Technology Data Exchange (ETDEWEB)

Song, Myung Jae; Park, Jong Kil; Ahn, Hee Jin [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center; Cho, Jeong Mi; Choe, Young Son; Cho, Myeong Ryul [Hankuk Fiber Group (Korea, Republic of)

1995-12-31

A Study was carried out to investigate the feasibility of vitrification for low-and medium-level radioactive waste(LMLW). In order to understand maximum yearly generation volume and composition for each waste streams waste generation trends, which have been produced from nuclear power plants(PWR) in korea, were examined and then technical and economical assessment were performed based on the volume and composition. To select the most promising melters, technical characteristics were analyzed for several melters such as cold crucible melter heated by direct induction(CCM), cold crucible melter heated by vertical electrodes(CCVE), molten metal melter(MM), and plasma melter(PM) which were most likely to be applied to LMLW treatment. Economical assessment was carried out for several treatment strategies with selected melters and resulted in that it was desirable that non-combustibles and spent filter were vitrified with PM, and the others with CCM. For the demonstration of vitrification possibility for protective clothing, vinyl seats, spent resin, and evaporator bottoms, the surrogated wastes were paralyzed or dried at optimal conditions and than specimens contained various percentages of pyrolysis ash were prepared with lab. and pilot scale melters. Compressive strength for these specimens was measured to determine the maximum ash content in glass waste forms. (author). 27 refs., 88 figs.

A feasibility study on the vitrification of low-level radioactive waste

Energy Technology Data Exchange (ETDEWEB)

Song, Myung Jae; Park, Jong Kil; Ahn, Hee Jin [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center; Cho, Jeong Mi; Choe, Young Son; Cho, Myeong Ryul [Hankuk Fiber Group (Korea, Republic of)

1996-12-31

A Study was carried out to investigate the feasibility of vitrification for low-and medium-level radioactive waste(LMLW). In order to understand maximum yearly generation volume and composition for each waste streams waste generation trends, which have been produced from nuclear power plants(PWR) in korea, were examined and then technical and economical assessment were performed based on the volume and composition. To select the most promising melters, technical characteristics were analyzed for several melters such as cold crucible melter heated by direct induction(CCM), cold crucible melter heated by vertical electrodes(CCVE), molten metal melter(MM), and plasma melter(PM) which were most likely to be applied to LMLW treatment. Economical assessment was carried out for several treatment strategies with selected melters and resulted in that it was desirable that non-combustibles and spent filter were vitrified with PM, and the others with CCM. For the demonstration of vitrification possibility for protective clothing, vinyl seats, spent resin, and evaporator bottoms, the surrogated wastes were paralyzed or dried at optimal conditions and than specimens contained various percentages of pyrolysis ash were prepared with lab. and pilot scale melters. Compressive strength for these specimens was measured to determine the maximum ash content in glass waste forms. (author). 27 refs., 88 figs.

Development of advanced Czochralski Growth Process to produce low cost 150 KG silicon ingots from a single crucible for technology readiness

Science.gov (United States)

1981-01-01

The goals in this program for advanced czochralski growth process to produce low cost 150 kg silicon ingots from a single crucible for technology readiness are outlined. To provide a modified CG2000 crystal power capable of pulling a minimum of five crystals, each of approximately 30 kg in weight, 150 mm diameter from a single crucible with periodic melt replenishment. Crystals to have: resistivity of 1 to 3 ohm cm, p-type; dislocation density below 1- to the 6th power per cm; orientation (100); after growth yield of greater than 90%. Growth throughput of greater than 2.5 kg per hour of machine operation using a radiation shield. Prototype equipment suitable for use as a production facility. The overall cost goal is $.70 per peak watt by 1986. To accomplish these goals, the modified CG2000 grower and development program includes: (1) increased automation with a microprocessor based control system; (2) sensors development which will increase the capability of the automatic controls system, and provide technology transfer of the developed systems.

Next Generation Melter Optioneering Study - Interim Report

International Nuclear Information System (INIS)

Gray, M.F.; Calmus, R.B.; Ramsey, G.; Lomax, J.; Allen, H.

2010-01-01

The next generation melter (NOM) development program includes a down selection process to aid in determining the recommended vitrification technology to implement into the WTP at the first melter change-out which is scheduled for 2025. This optioneering study presents a structured value engineering process to establish and assess evaluation criteria that will be incorporated into the down selection process. This process establishes an evaluation framework that will be used progressively throughout the NGM program, and as such this interim report will be updated on a regular basis. The workshop objectives were achieved. In particular: (1) Consensus was reached with stakeholders and technology providers represented at the workshop regarding the need for a decision making process and the application of the D 2 0 process to NGM option evaluation. (2) A framework was established for applying the decision making process to technology development and evaluation between 2010 and 2013. (3) The criteria for the initial evaluation in 2011 were refined and agreed with stakeholders and technology providers. (4) The technology providers have the guidance required to produce data/information to support the next phase of the evaluation process. In some cases it may be necessary to reflect the data/information requirements and overall approach to the evaluation of technology options against specific criteria within updated Statements of Work for 2010-2011. Access to the WTP engineering data has been identified as being very important for option development and evaluation due to the interface issues for the NGM and surrounding plant. WRPS efforts are ongoing to establish precisely data that is required and how to resolve this Issue. It is intended to apply a similarly structured decision making process to the development and evaluation of LAW NGM options.

Freeze and restart of the DWPF Scale Glass Melter

International Nuclear Information System (INIS)

Choi, A.S.

1989-01-01

After over two years of successful demonstration of many design and operating concepts of the DWPF Melter system, the last Scale Glass Melter campaign was initiated on 6/9/88 and consisted of two parts; (1) simulation of noble metal buildup and (2) freeze and subsequent restart of the melter under various scenarios. The objectives were to simulate a prolonged power loss to major heating elements and to examine the characteristics of transient melter operations during a startup with a limited supply of lid heat. Experimental results indicate that in case of a total power loss to the lower electrodes such as due to noble metal deposition, spinel crystals will begin to form in the SRL 165 composite waste glass pool in 24 hours. The total lid heater power required to initiate joule heating was the same as that during slurry-feeding. Results of a radiative heat transfer analysis in the plenum indicate that under the identical operating conditions, the startup capabilities of the SGM and the DWPF Melter are quite similar, despite a greater lid heater to melt surface area ratio in the DWPF Melter

Liquid-fed ceramic melter: a general description report

International Nuclear Information System (INIS)

Buelt, J.L.; Chapman, C.C.

1978-10-01

The Pacific Northwest Laboratory is conducting several research and development programs for the solidification of high-level wastes. The liquid-fed ceramic melter (LFCM) is a major component in the solidification process. This melter can solidify liquid high-level waste, as well as melt calcined waste with glass additives and then solidify the mixture. This report describes the LFCM system and shows the main features of the refractories, electrodes and power systems, melter box and lid, draining system, feeding system, and off-gas system

High-Level Waste Melter Study Report

Energy Technology Data Exchange (ETDEWEB)

Perez, Joseph M.; Bickford, Dennis F.; Day, Delbert E.; Kim, Dong-Sang; Lambert, Steven L.; Marra, Sharon L.; Peeler, David K.; Strachan, Denis M.; Triplett, Mark B.; Vienna, John D.; Wittman, Richard S.

2001-07-13

At the Hanford Site in Richland, Washington, the path to site cleanup involves vitrification of the majority of the wastes that currently reside in large underground tanks. A Joule-heated glass melter is the equipment of choice for vitrifying the high-level fraction of these wastes. Even though this technology has general national and international acceptance, opportunities may exist to improve or change the technology to reduce the enormous cost of accomplishing the mission of site cleanup. Consequently, the U.S. Department of Energy requested the staff of the Tanks Focus Area to review immobilization technologies, waste forms, and modifications to requirements for solidification of the high-level waste fraction at Hanford to determine what aspects could affect cost reductions with reasonable long-term risk. The results of this study are summarized in this report.

Numerical analysis of historical change of the electric resistance in the TVF glass melter

International Nuclear Information System (INIS)

Kawamura, Takumi; Sakai, Takaaki

2004-09-01

Concerning to the TVF glass melter in the Tokai reprocessing center, it is being planned to detect the deposition of the noble metals in a glass melter and remove them periodically to extend the melter lifetime. Numerical analysis has been performed for the electric resistance evaluation in order to estimate the sedimentation situation and current density distribution from the melter resistance. Electric field analysis was carried out by using MAGNA-FIM code and the influence factors to melter resistance was evaluated concerning to the sedimentation situation and glass temperature. In addition, transitions of the sedimentation and melter resistances were estimated from the operation history of the TVF-1 melter. As a result, the followings were obtained. From the evaluation of the influence factors to melter resistance, it turns out that the volume and the noble metals concentration of a sediment influence notably to melter resistance when the sediment contacts to electrodes. The sediment temperature at the melter bottom has small sensitivity in case of the non-contact situation. The glass temperature in the melter upper part, however, has big sensitivity in melter resistance irrespective of the existence of contact. Based on the above sensitivity evaluation, Numerical analysis was carried out supposing the sedimentation process which suits to a melter resistance fall during the operation history of the TVF-1 melter. As input conditions, the voltage between electrodes and the temperature in the melter were referred from the operation history data. It was assumed that the noble metals concentration in a sediment increased constantly for every operation batch. As a result, the characteristics of melter resistance history was reproduced successfully in general. Thereby, it became prospective to predict the sedimentation situation by using the new resistance analysis model for the glass melter. (author)

Control of pouring molten charge out of a levitation type cold crucible; Fuyogata cold crucible kara no hiyukaibutsu no chuto seigyo

Energy Technology Data Exchange (ETDEWEB)

Ando, K.; Iwai, K.; Asai, S. [Nagoya University, Nagoya (Japan). Faculty of Engineering

1994-10-25

The cold crucible is a high-frequency induced heating melting process consisting of the cold copper crucible, coil, and charge. The levitation type crucible is of the cup type device, with the magnetic field concentrated to the vicinity of the hole in its bottom, so that the whole charge is melted and non-contact retention is achieved by the Lorentz`s force. However, when the vacuum suction method or the tilting method is used to take out or pour a charge from the crucible, defects such as contamination due to contact with the wall and heat transfer are unavoidable. This report proposes a new pouring method using the electromagnetic force, providing the logical and experimental examinations. As a result of analysis of the electromagnetic force applied on the side of the charge levitating in the crucible, it was confirmed that changing the current value through the coil varies the pouring phenomenon, depending on the followability of the levitating position, and changing the relative position of the coil to the crucible enables pouring. Thus, the pouring form measuring method was established. 9 refs., 10 figs., 1 tab.

Advanced Mixed Waste Treatment Project melter system preliminary design technical review meeting

Energy Technology Data Exchange (ETDEWEB)

Eddy, T.L.; Raivo, B.D.; Soelberg, N.R.; Wiersholm, O.

1995-02-01

The Idaho National Engineering Laboratory Advanced Mixed Waste Treatment Project sponsored a plasma are melter technical design review meeting to evaluate high-temperature melter system configurations for processing heterogeneous alpha-contaminated low-level radioactive waste (ALLW). Thermal processing experts representing Department of Energy contractors, the Environmental Protection Agency, and private sector companies participated in the review. The participants discussed issues and evaluated alternative configurations for three areas of the melter system design: plasma torch melters and graphite arc melters, offgas treatment options, and overall system configuration considerations. The Technical Advisory Committee for the review concluded that graphite arc melters are preferred over plasma torch melters for processing ALLW. Initiating involvement of stakeholders was considered essential at this stage of the design. For the offgas treatment system, the advisory committee raised the question whether to a use wet-dry or a dry-wet system. The committee recommended that the waste stream characterization, feed preparation, and the control system are essential design tasks for the high-temperature melter treatment system. The participants strongly recommended that a complete melter treatment system be assembled to conduct tests with nonradioactive surrogate waste material. A nonradioactive test bed would allow for inexpensive design and operational changes prior to assembling a system for radioactive waste treatment operations.

Advanced Mixed Waste Treatment Project melter system preliminary design technical review meeting

International Nuclear Information System (INIS)

Eddy, T.L.; Raivo, B.D.; Soelberg, N.R.; Wiersholm, O.

1995-02-01

The Idaho National Engineering Laboratory Advanced Mixed Waste Treatment Project sponsored a plasma are melter technical design review meeting to evaluate high-temperature melter system configurations for processing heterogeneous alpha-contaminated low-level radioactive waste (ALLW). Thermal processing experts representing Department of Energy contractors, the Environmental Protection Agency, and private sector companies participated in the review. The participants discussed issues and evaluated alternative configurations for three areas of the melter system design: plasma torch melters and graphite arc melters, offgas treatment options, and overall system configuration considerations. The Technical Advisory Committee for the review concluded that graphite arc melters are preferred over plasma torch melters for processing ALLW. Initiating involvement of stakeholders was considered essential at this stage of the design. For the offgas treatment system, the advisory committee raised the question whether to a use wet-dry or a dry-wet system. The committee recommended that the waste stream characterization, feed preparation, and the control system are essential design tasks for the high-temperature melter treatment system. The participants strongly recommended that a complete melter treatment system be assembled to conduct tests with nonradioactive surrogate waste material. A nonradioactive test bed would allow for inexpensive design and operational changes prior to assembling a system for radioactive waste treatment operations

Analysis of cascade impactor and EPA method 29 data from the americium/curium pilot melter system

International Nuclear Information System (INIS)

Zamecnik, J.R.

1997-11-01

The offgas system of the Am/Cm pilot melter at TNX was characterized by measuring the particulate evolution using a cascade impactor and EPA Method 29. This sampling work was performed by John Harden of the Clemson Environmental Technologies Laboratory, under SCUREF Task SC0056. Elemental analyses were performed by the SRTC Mobile Laboratory.Operation of the Am/Cm melter with B2000 frit has resulted in deposition of PbO and boron compounds in the offgas system that has contributed to pluggage of the High Efficiency Mist Eliminator (HEME). Sampling of the offgas system was performed to quantify the amount of particulate in the offgas system under several sets of conditions. Particulate concentration and particle size distribution were measured just downstream of the melter pressure control air addition port and at the HEME inlet. At both locations, the particulate was measured with and without steam to the film cooler while the melter was idled at about 1450 degrees Celsius. Additional determinations were made at the melter location during feeding and during idling at 1150 degrees Celsius rather than 1450 degrees Celsius (both with no steam to the film cooler). Deposition of particulates upstream of the melter sample point may have, and most likely did occur in each run, so the particulate concentrations measured do no necessarily reflect the total particulate emission at the melt surface. However, the data may be used in a relative sense to judge the system performance

Efficient particulate scrubber for glass melter off-gas

International Nuclear Information System (INIS)

Wright, G.T.

1983-01-01

Operation of joule-heated, continuous slurry-fed melters has demonstrated that off-gas aerosols are generated by entrainment of feed slurry and vaporization of volatile species from the melt. Effective off-gas stream decontamination for these aerosols can be obtained by utilizing a suitably designed and operated wet scrubber system. Results are presented for performance tests conducted with an air aspirating-type venturi scrubber processing a simulated melter off-gas aerosol. Mass overall removal efficiencies ranged from 99.5 to 99.8%. Details of the testing program and applications for melter off-gas system design are discussed

Graphite electrode arc melter demonstration Phase 2 test results

International Nuclear Information System (INIS)

Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; O'Connor, W.K.; Oden, L.L.; Turner, P.C.

1996-06-01

Several U.S. Department of Energy organizations and the U.S. Bureau of Mines have been collaboratively conducting mixed waste treatment process demonstration testing on the near full-scale graphite electrode submerged arc melter system at the Bureau's Albany (Oregon) Research Center. An initial test series successfully demonstrated arc melter capability for treating surrogate incinerator ash of buried mixed wastes with soil. The conceptual treatment process for that test series assumed that buried waste would be retrieved and incinerated, and that the incinerator ash would be vitrified in an arc melter. This report presents results from a recently completed second series of tests, undertaken to determine the ability of the arc melter system to stably process a wide range of open-quotes as-receivedclose quotes heterogeneous solid mixed wastes containing high levels of organics, representative of the wastes buried and stored at the Idaho National Engineering Laboratory (INEL). The Phase 2 demonstration test results indicate that an arc melter system is capable of directly processing these wastes and could enable elimination of an up-front incineration step in the conceptual treatment process

High-Temperature Corrosion Study for the RPP Low Activity Waste Melter

International Nuclear Information System (INIS)

Marshall, K.M.

2003-01-01

The River Protection Program (RPP) low activity waste (LAW) melter design incorporates a series of bubblers used to increase convection in the molten glass. Through runs of a pilot melter at Duratek, Inc. in Columbia, Maryland, the bubblers have been identified as the major component limiting LAW melter availability, requiring frequent replacement due to corrosive degradation, primarily at the melt line. Laboratory experiments were performed to evaluate the performance of several alloys and coatings in simulated RPP low activity waste melter vapor space and molten glass environments. The performance of the alloys and coatings was studied in order to advance our understanding of how these materials react at the melt/air interface inside the melter. The ultimate goal was to identify a material with superior performance compared to that of Inconel 693, and to deliver a bubbler sub-assembly made of that material to the RPP LAW melter pilot facility for further testing

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

Energy Technology Data Exchange (ETDEWEB)

Sugilal, G; Wattal, P K; Theyyunni, T K [Process Engineering and Systems Development Division, Bhabha Atomic Research Centre, Mumbai (India); Iyer, K N [Department of Mechanical Engineering, Indian Inst. of Tech., Mumbai (India)

1994-06-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author).

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

International Nuclear Information System (INIS)

Sugilal, G.; Wattal, P.K.; Theyyunni, T.K.; Iyer, K.N.

1994-01-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author)

Settling of Spinel in A High-Level Waste Glass Melter

International Nuclear Information System (INIS)

Pavel Hrma; Pert Schill; Lubomir Nemec

2002-01-01

High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors call melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 degree C (or even higher in advanced melters) to create a melt that becomes glass on cooling. This process is slow and expensive. Moreover, the melters that are currently in use or are going to be used in the U.S. are sensitive to clogging and thus cannot process melt in which solid particles are suspended. These particles settle and gradually accumulate on the melter bottom. Such particles, most often small crystals of spinel ( a mineral containing iron, nickel, chromium, and other minor oxides), inevitably occurred in the melt when the content of the waste in the glass (called waste loading) increases above a certain limit. To avoid the presence of solid particles in the melter, the waste loading is kept rather low, in average 15% lower than in glass formulated for more robust melters

DM100 AND DM1200 MELTER TESTING WITH HIGH WASTE LOADING GLASS FORMULATIONS FOR HANFORD HIGH-ALUMINUM HLW STREAMS

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; KOT WK; PEGG IL; JOSEPH I

2009-12-30

This Test Plan describes work to support the development and testing of high waste loading glass formulations that achieve high glass melting rates for Hanford high aluminum high level waste (HLW). In particular, the present testing is designed to evaluate the effect of using low activity waste (LAW) waste streams as a source of sodium in place ofchemical additives, sugar or cellulose as a reductant, boehmite as an aluminum source, and further enhancements to waste processing rate while meeting all processing and product quality requirements. The work will include preparation and characterization of crucible melts in support of subsequent DuraMelter 100 (DM 100) tests designed to examine the effects of enhanced glass formulations, glass processing temperature, incorporation of the LAW waste stream as a sodium source, type of organic reductant, and feed solids content on waste processing rate and product quality. Also included is a confirmatory test on the HLW Pilot Melter (DM1200) with a composition selected from those tested on the DM100. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy's (DOE's) Office of River Protection (ORP) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same waste composition. This Test Plan is prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is about 12,500. This estimate is based upon the inventory ofthe tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat

Maximum organic carbon limits at different melter feed rates (U)

International Nuclear Information System (INIS)

Choi, A.S.

1995-01-01

This report documents the results of a study to assess the impact of varying melter feed rates on the maximum total organic carbon (TOC) limits allowable in the DWPF melter feed. Topics discussed include: carbon content; feed rate; feed composition; melter vapor space temperature; combustion and dilution air; off-gas surges; earlier work on maximum TOC; overview of models; and the results of the work completed

Characterization Report on Sand, Slag, and Crucible Residues and on Fluoride Residues

International Nuclear Information System (INIS)

Murray, A.M.

1999-01-01

This paper reports on the chemical characterization of the sand, slag, and crucible (SS and C) residues and the fluoride residues that may be shipped from the Rocky Flats Environmental Technology Site (RFETS) to Savannah River Site (SRS)

DWPF Melter Off-Gas Flammability Assessment for Sludge Batch 9

Energy Technology Data Exchange (ETDEWEB)

Choi, A. S. [Savannah River Site (SRS), Aiken, SC (United States)

2016-07-11

The slurry feed to the Defense Waste Processing Facility (DWPF) melter contains several organic carbon species that decompose in the cold cap and produce flammable gases that could accumulate in the off-gas system and create potential flammability hazard. To mitigate such a hazard, DWPF has implemented a strategy to impose the Technical Safety Requirement (TSR) limits on all key operating variables affecting off-gas flammability and operate the melter within those limits using both hardwired/software interlocks and administrative controls. The operating variables that are currently being controlled include; (1) total organic carbon (TOC), (2) air purges for combustion and dilution, (3) melter vapor space temperature, and (4) feed rate. The safety basis limits for these operating variables are determined using two computer models, 4-stage cold cap and Melter Off-Gas (MOG) dynamics models, under the baseline upset scenario - a surge in off-gas flow due to the inherent cold cap instabilities in the slurry-fed melter.

Literature review of arc/plasma, combustion, and joule-heated melter vitrification systems

International Nuclear Information System (INIS)

Freeman, C.J.; Abrigo, G.P.; Shafer, P.J.; Merrill, R.A.

1995-07-01

This report provides reviews of papers and reports for three basic categories of melters: arc/plasma-heated melters, combustion-heated melters, and joule-heated melters. The literature reviewed here represents those publications which may lend insight to phase I testing of low-level waste vitrification being performed at the Hanford Site in FY 1995. For each melter category, information from those papers and reports containing enough information to determine steady-state mass balance data is tabulated at the end of each section. The tables show the composition of the feed processed, the off-gas measured via decontamination factors, gross energy consumptions, and processing rates, among other data

Covering a Crucible with Metal Containing Channels

Science.gov (United States)

Grugel, Richard N.

2006-01-01

In a procedure that partly resembles the lost-wax casting process, a crucible made of a brittle material (ceramic, quartz, or glass) is covered with a layer of metal containing channels. The metal cover and the channels can serve any or all of several purposes, depending upon the application: Typically, the metal would serve at least partly to reinforce the crucible. The channels could be used as passages for narrow objects that could include thermocouples and heat-transfer strips. Alternatively or in addition, channels could be used as flow paths for liquid or gaseous coolants and could be positioned and oriented for position- or direction-selective cooling. In some cases, the channels could be filled with known gases and sealed so that failure of the crucibles could be indicated by instruments that detect the gases. The process consists of three main steps. In the first step, a pattern defining the channels is formed by wrapping or depositing a material in the desired channel pattern on the outer surface of the crucible. The pattern material can be a plastic, wax, low-ash fibrous material, a soluble material, or other suitable material that can subsequently be removed easily. In a proof-of-concept demonstration (see figure), the crucible was an alumina cylinder and the mold material was plastic tie-down tape. In the second step, the patterned crucible is coated with metal. In one variation of the second step, a very thin layer containing or consisting of an electrically conductive material (e.g., gold, silver, or carbon) is painted or otherwise deposited on the mold-covered crucible, then the covering metal required for the specific application is electrodeposited on the very thin conducting layer. In another variation of the second step, the metal coat is formed by chemical vapor deposition. In the proof-of-concept demonstration, a layer of nickel 0.003 in. ( 0.08 mm) thick was electrodeposited. In the third step, the patterned material is removed. This is

Graphite electrode arc melter demonstration Phase 2 test results

Energy Technology Data Exchange (ETDEWEB)

Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; O`Connor, W.K.; Oden, L.L.; Turner, P.C.

1996-06-01

Several U.S. Department of Energy organizations and the U.S. Bureau of Mines have been collaboratively conducting mixed waste treatment process demonstration testing on the near full-scale graphite electrode submerged arc melter system at the Bureau`s Albany (Oregon) Research Center. An initial test series successfully demonstrated arc melter capability for treating surrogate incinerator ash of buried mixed wastes with soil. The conceptual treatment process for that test series assumed that buried waste would be retrieved and incinerated, and that the incinerator ash would be vitrified in an arc melter. This report presents results from a recently completed second series of tests, undertaken to determine the ability of the arc melter system to stably process a wide range of {open_quotes}as-received{close_quotes} heterogeneous solid mixed wastes containing high levels of organics, representative of the wastes buried and stored at the Idaho National Engineering Laboratory (INEL). The Phase 2 demonstration test results indicate that an arc melter system is capable of directly processing these wastes and could enable elimination of an up-front incineration step in the conceptual treatment process.

Modified IRC bench-scale arc melter for waste processing

International Nuclear Information System (INIS)

Eddy, T.L.; Sears, J.W.; Grandy, J.D.; Kong, P.C.; Watkins, A.D.

1994-03-01

This report describes the INEL Research Center (IRC) arc melter facility and its recent modifications. The arc melter can now be used to study volatilization of toxic and high vapor pressure metals and the effects of reducing and oxidizing (redox) states in the melt. The modifications include adding an auger feeder, a gas flow control and monitoring system, an offgas sampling and exhaust system, and a baghouse filter system, as well as improving the electrode drive, slag sampling system, temperature measurement and video monitoring and recording methods, and oxidation lance. In addition to the volatilization and redox studies, the arc melter facility has been used to produce a variety of glass/ceramic waste forms for property evaluation. Waste forms can be produced on a daily basis. Some of the melts performed are described to illustrate the melter's operating characteristics

Review of continuous ceramic-lined melter and associated experience at PNL

International Nuclear Information System (INIS)

Buelt, J.L.; Chapman, C.C.; Barnes, S.M.; Dierks, R.D.

1979-01-01

Development of continuous, ceramic-lined melters applicable to immobilization of radioactive wastes began at PNL in 1973. A comprehensive program is curretly in progress. The melters constructed at PNL have incorporated remote and reliable design features necessary for radioactive use. The extensive experience with vitrification of simulated wastes has proven the continuous melter's applicability to radioactive waste immobilization

Americium/Curium Melter 2A Pilot Tests

International Nuclear Information System (INIS)

Smith, M.E.; Fellinger, A.P.; Jones, T.M.; Miller, C.B.; Miller, D.H.; Snyder, T.K.; Stone, M.E.; Witt, D.C.

1998-05-01

Isotopes of americium (Am) and curium (Cm) were produced in the past at the Savannah River Site (SRS) for research, medical, and radiological applications. These highly radioactive and valuable isotopes have been stored in an SRS reprocessing facility for a number of years. Vitrification of this solution will allow the material to be more safely stored until it is transported to the DOE Oak Ridge Reservation for use in research and medical applications. To this end, the Am/Cm Melter 2A pilot system, a full-scale non- radioactive pilot plant of the system to be installed at the reprocessing facility, was designed, constructed and tested. The full- scale pilot system has a frit and aqueous feed delivery system, a dual zone bushing melter, and an off-gas treatment system. The main items which were tested included the dual zone bushing melter, the drain tube with dual heating and cooling zones, glass compositions, and the off-gas system which used for the first time a film cooler/lower melter plenum. Most of the process and equipment were proven to function properly, but several problems were found which will need further work. A system description and a discussion of test results will be given

Development of HWVP melter/turntable components for canyon-remote maintenance and replacement

International Nuclear Information System (INIS)

Siemens, D.H.; Beary, M.M.; Berger, D.N.; Heath, W.O.; Larson, D.E.

1985-03-01

Remote operability and maintainability of vitrification equipment were assessed under shielded-cell conditions. The equipment tested will be applied to immobilize high-level and transuranic liquid waste slurries that resulted from plutonium production for defense weapons. Equipment tested included: (1) a turntable for handling waste canisters under the melter; (2) a removable discharge cone in the melter overflow section; (3) a thermocouple jumper that extends into a shielded cell; (4) remote instrument and electrical connectors; (5) remote, mechanical, and heat transfer aspects of the melter glass overflow section; (6) a reamer to clean out plugged nozzles in the melter top; (7) a closed circuit camera to view the melter interior; and (8) a device to retrieve samples of the glass product. 14 figs

Off-gas characteristics of defense waste vitrification using liquid-fed Joule-heated ceramic melters

International Nuclear Information System (INIS)

Goles, R.W.; Sevigny, G.J.

1983-09-01

Off-gas and effluent characterization studies have been established as part of a PNL Liquid-Fed Ceramic Melter development program supporting the Savannah River Laboratory Defense Waste Processing Facility (SRL-DWPF). The objectives of these studies were to characterize the gaseous and airborne emission properties of liquid-fed joule-heated melters as a function of melter operational parameters and feed composition. All areas of off-gas interest and concern including effluent characterization, emission control, flow rate behavior and corrosion effects have been studied using alkaline and formic-acid based feed compositions. In addition, the behavioral patterns of gaseous emissions, the characteristics of melter-generated aerosols and the nature and magnitude of melter effluent losses have been established under a variety of feeding conditions with and without the use of auxiliary plenum heaters. The results of these studies have shown that particulate emissions are responsible for most radiologically important melter effluent losses. Melter-generated gases have been found to be potentially flammable as well as corrosive. Hydrogen and carbon monoxide present the greatest flammability hazard of the combustibles produced. Melter emissions of acidic volatile compounds of sulfur and the halogens have been responsible for extensive corrosion observed in melter plenums and in associated off-gas lines and processing equipment. The use of auxiliary plenum heating has had little effect upon melter off-gas characteristics other than reducing the concentrations of combustibles

The Behavior and Effects of the Noble Metals in the DWPF Melter System

International Nuclear Information System (INIS)

Smith, M.E.; Bickford, D.F.

1997-01-01

Governments worldwide have committed to stabilization of high-level nuclear waste (HLW) by vitrification to a durable glass form for permanent disposal. All of these nuclear wastes contain the fission-product noble metals: ruthenium, rhodium, and palladium. SRS wastes also contain natural silver from iodine scrubbers. Closely associated with the noble metals are the fission products selenium and tellurium which are chemical analogs of sulfur and which combine with noble metals to influence their behavior and properties. Experience has shown that these melt insoluble metals and their compounds tend to settle to the floor of Joule-heated ceramic melters. In fact, almost all of the major research and production facilities have experienced some operational problem which can be associated with the presence of dense accumulations of these relatively conductive metals and/or their compounds. In most cases, these deposits have led to a loss of production capability, in some cases, to the point that melter operation could not continue. HLW nuclear waste vitrification facilities in the United States are the Department of Energy's Defense Waste Processing Facility (DWPF) at the Savannah River Site, the planned Hanford Waste Vitrification Plant (HWVP) at the Hanford Site and the operating West Valley Demonstration Project (WVDP) at West Valley, NY. The Integrated DWPF Melter System (IDMS) is a vitrification test facility at the Savannah River Technology Center (SRTC). It was designed and constructed to provide an engineering-scale representation of the DWPF melter and its associated feed preparation and off-gas treatment systems. An extensive noble metals testing program was begun in 1990. The objectives of this task were to explore the effects of the noble metals on the DWPF melter feed preparation and waste vitrification processes. This report focuses on the vitrification portion of the test program

Glass melter assembly for the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Chen, A.E.; Russell, A.; Shah, K.R.; Kalia, J.

1993-01-01

The Hanford Waste Vitrification Plant (HWVP) is designed to solidify high level radioactive waste by converting it into stable borosilicate after mixing with glass frit and water. The heart of this conversion process takes place in the glass melter. The life span of the existing melter is limited by the possible premature failure of the heater assembly, which is not remotely replaceable, in the riser and pour spout. A goal of HWVP Project is to design remotely replaceable riser and pour spout heaters so that the useful life of the melter can be prolonged. The riser pour spout area is accessible only by the canyon crane and impact wrench. It is also congested with supporting frame members, service piping, electrode terminals, canister positioning arm and other various melter components. The visibility is low and the accessibility is limited. The problem is further compounded by the extreme high temperature in the riser core and the electrical conductive nature of the molten glass that flows through it

Crucibles of Leadership.

Science.gov (United States)

Bennis, Warren G.; Thomas, Robert J.

2002-01-01

Often, a traumatic event that forces a profound redefinition of the self forges leadership. The stories of a diverse group of business leaders and the "crucible experiences" that shaped them reveal four essential skills: ability to engage others in shared meanings, compelling voice, integrity, and adaptive capacity (applied creativity). (SK)

Control of high-level radioactive waste-glass melters

International Nuclear Information System (INIS)

Bickford, D.F.; Coleman, C.J.

1990-01-01

The Defense Waste Processing Facility (DWPF) will immobilize Savannah River Site High Level Waste as a durable borosilicate glass for permanent disposal in a repository. The DWPF will be controlled based on glass composition. The following discussion is a preliminary analysis of the capability of the laboratory methods that can be used to control the glass composition, and the relationships between glass durability and glass properties important to glass melting. The glass durability and processing properties will be controlled by controlling the chemical composition of the glass. The glass composition will be controlled by control of the melter feed transferred from the Slurry Mix Evaporator (SME) to the Melter Feed Tank (MFT). During cold runs, tests will be conducted to demonstrate the chemical equivalence of glass sampled from the pour stream and glass removed from cooled canisters. In similar tests, the compositions of glass produced from slurries sampled from the SME and MFT will be compared to final product glass to determine the statistical relationships between melter feed and glass product. The total error is the combination of those associated with homogeneity in the SME or MFT, sampling, preparation of samples for analysis, instrument calibration, analysis, and the composition/property model. This study investigated the sensitivity of estimation of property data to the combination of variations from sampling through analysis. In this or a similar manner, the need for routine glass product sampling will be minimized, and glass product characteristics will be assured before the melter feed is committed to the melter

Innovative technology summary report: Transportable vitrification system

International Nuclear Information System (INIS)

1998-09-01

At the end of the cold war, many of the Department of Energy's (DOE's) major nuclear weapons facilities refocused their efforts on finding technically sound, economic, regulatory compliant, and stakeholder acceptable treatment solutions for the legacy of mixed wastes they had produced. In particular, an advanced stabilization process that could effectively treat the large volumes of settling pond and treatment sludges was needed. Based on this need, DOE and its contractors initiated in 1993 the EM-50 sponsored development effort required to produce a deployable mixed waste vitrification system. As a consequence, the Transportable Vitrification System (TVS) effort was undertaken with the primary requirement to develop and demonstrate the technology and associated facility to effectively vitrify, for compliant disposal, the applicable mixed waste sludges and solids across the various DOE complex sites. After 4 years of development testing with both crucible and pilot-scale melters, the TVS facility was constructed by Envitco, evaluated and demonstrated with surrogates, and then successfully transported to the ORNL ETTP site and demonstrated with actual mixed wastes in the fall of 1997. This paper describes the technology, its performance, the technology applicability and alternatives, cost, regulatory and policy issues, and lessons learned

Thermo-hydrodynamic and inductive modelling of a glass melt elaborated in cold inductive crucible

International Nuclear Information System (INIS)

Sauvage, E.

2009-11-01

Within the context of a search for a new vitrification process for nuclear wastes with a replacement of the presently used metallic pot by an inductive cold crucible, this research thesis deals with the numerical modelling of this technology. After having recalled the interest of nuclear waste vitrification, this report presents the new process based on the use of a cold crucible, describing principles and objectives of this method, and the characteristic physical phenomena associated with the flow and the thermodynamics of the glassy melt in such a crucible. It also recalls and comments the existing works on modelling. The main objective of this research is then to demonstrate the feasibility of 3D thermo-hydraulic and inductive simulations. He describes and analyses the glass physical properties (electrical properties, viscosity, thermal properties), the electromagnetic, hydrodynamic and thermal phenomena. He presents in detail the bubbling mixing modelling, reports 3D induction and fluid mechanical coupling calculations, and specific thermal investigations (radiating transfers, thermal limit conditions)

Redox control of electric melters with complex feed compositions. Part I: analytical methods and models

International Nuclear Information System (INIS)

Bickford, D.F.; Diemer, R.B. Jr.

1985-01-01

The redox state of glass from electric melters with complex feed compositions is determined by balance between gases above the melt, and transition metals and organic compounds in the feed. Part I discusses experimental and computational methods of relating flowrates and other melter operating conditions to the redox state of glass, and composition of the melter offgas. Computerized thermodynamic computational methods are useful in predicting the sequence and products of redox reactions and in assessing individual process variations. Melter redox state can be predicted by combining monitoring of melter operating conditions, redox measurement of fused melter feed samples, and periodic redox measurement of product. Mossbauer spectroscopy, and other methods which measure Fe(II)/Fe(III) in glass, can be used to measure melter redox state. Part II develops preliminary operating limits for the vitrification of High-Level Radioactive Waste. Limits on reducing potential to preclude the accumulation of combustible gases, accumulation of sulfides and selenides, and degradation of melter components are the most critical. Problems associated with excessively oxidizing conditions, such as glass foaming and potential ruthenium volatility, are controlled when sufficient formic acid is added to adjust melter feed rheology

Materials and design experience in a slurry-fed electric glass melter

International Nuclear Information System (INIS)

Barnes, S.M.; Larson, D.E.

1981-08-01

The design of a slurry-fed electric gas melter and an examination of the performance and condition of the construction materials were completed. The joule-heated, ceramic-lined melter was constructed to test the applicability of materials and processes for high-level waste vitrification. The developmental Liquid-Fed Ceramic Melter (LFCM) was operated for three years with simulated high-level waste and was subjected to conditions more severe than those expected for a nuclear waste vitrification plant

Gaseous and particulate emissions from a DC arc melter.

Science.gov (United States)

Overcamp, Thomas J; Speer, Matthew P; Griner, Stewart J; Cash, Douglas M

2003-01-01

Tests treating soils contaminated with metal compounds and radionuclide surrogates were conducted in a DC arc melter. The soil melted, and glassy or ceramic waste forms with a separate metal phase were produced. Tests were run in the melter plenum with either air or N2 purge gases. In addition to nitrogen, the primary emissions of gases were CO2, CO, oxygen, methane, and oxides of nitrogen (NO(x)). Although the gas flow through the melter was low, the particulate concentrations ranged from 32 to 145 g/m3. Cerium, a nonradioactive surrogate for plutonium and uranium, was not enriched in the particulate matter (PM). The PM was enriched in cesium and highly enriched in lead.

Slurry feed variability in West Valley's melter feed tank and sampling system

International Nuclear Information System (INIS)

Fow, C.L.; Kurath, D.E.; Pulsipher, B.A.; Bauer, B.P.

1989-04-01

The present plan for disposal of high-level wastes at West Valley is to vitrify the wastes for disposal in deep geologic repository. The vitrification process involves mixing the high-level wastes with glass-forming chemicals and feeding the resulting slurry to a liquid-fed ceramic melter. Maintaining the quality of the glass product and proficient melter operation depends on the ability of the melter feed system to produce and maintain a homogeneous mixture of waste and glass-former materials. To investigate the mixing properties of the melter feed preparation system at West Valley, a statistically designed experiment was conducted using synthetic melter feed slurry over a range of concentrations. On the basis of the statistical data analysis, it was found that (1) a homogeneous slurry is produced in the melter feed tank, (2) the liquid-sampling system provides slurry samples that are statistically different from the slurry in the tank, and (3) analytical measurements are the major source of variability. A statistical quality control program for the analytical laboratory and a characterization test of the actual sampling system is recommended. 1 ref., 5 figs., 1 tab

Assessment of water/glass interactions in waste glass melter operation

International Nuclear Information System (INIS)

Postma, A.K.; Chapman, C.C.; Buelt, J.L.

1980-04-01

A study was made to assess the possibility of a vapor explosion in a liquid-fed glass melter and during off-standard conditions for other vitrification processes. The glass melter considered is one designed for the vitrification of high-level nuclear wastes and is comprised of a ceramic-lined cavity with electrodes for joule heating and processing equipment required to add feed and withdraw glass. Vapor explosions needed to be considered because experience in other industrial processes has shown that violent interactions can occur if a hot liquid is mixed with a cooler, vaporizable liquid. Available experimental evidence and theoretical analyses indicate that destructive glass/water interactions are low probability events, if they are possible at all. Under standard conditions, aspects of liquid-fed melter operation which work against explosive interactions include: (1) the aqueous feed is near its boiling point; (2) the feed contains high concentrations of suspended particles; (3) molten glass has high viscosity (greater than 20 poise); and (4) the glass solidifies before film boiling can collapse. While it was concluded that vapor explosions are not expected in a liquid-fed melter, available information does not allow them to be ruled out altogether. Several precautionary measures which are easily incorporated into melter operation procedures were identified and additional experiments were recommended

Slip cast coating of alumina crucibles

International Nuclear Information System (INIS)

Haroun, N.A.; El-Masry, M.A.A.

1980-01-01

The development of a process for coating alumina crucibles with MgO protective coat in a two-step slip casting operation is described. The best milling conditions for the alumina used were wet ball milling for 24 hr. MgO had to be calcined at 1200 0 C to minimize hydration. Optimum slip casting conditions for alumina and magnesia were found to be L/S I and pH 3-6 or 9-II for the former, and L/S 3 (alcohol) and pH 8.5-10 for the latter. Sintering of Al 2 O 3 and MgO in the temperature range 1150-500 0 C was investigated. Additions of NiO and MgO lowered the sintered densities at lower temperatures but improved the densification at 1500 0 C. Near theoretical density Al 2 O 3 and MgO crucibles were obtained. A two-step slip casting technique was developed to coat Al 2 O 3 with MgO. Certain slow firing schedules could eliminate the otherwise observed coat-crucible separation and cracks. (author)

Maximum total organic carbon limits at different DWPF melter feed maters (U)

International Nuclear Information System (INIS)

Choi, A.S.

1996-01-01

The document presents information on the maximum total organic carbon (TOC) limits that are allowable in the DWPF melter feed without forming a potentially flammable vapor in the off-gas system were determined at feed rates varying from 0.7 to 1.5 GPM. At the maximum TOC levels predicted, the peak concentration of combustible gases in the quenched off-gas will not exceed 60 percent of the lower flammable limit during a 3X off-gas surge, provided that the indicated melter vapor space temperature and the total air supply to the melter are maintained. All the necessary calculations for this study were made using the 4-stage cold cap model and the melter off-gas dynamics model. A high-degree of conservatism was included in the calculational bases and assumptions. As a result, the proposed correlations are believed to by conservative enough to be used for the melter off-gas flammability control purposes

Investigation of corrosion experienced in a spray calciner/ceramic melter vitrification system

International Nuclear Information System (INIS)

Dierks, R.D.; Mellinger, G.B.; Miller, F.A.; Nelson, T.A.; Bjorklund, W.J.

1980-08-01

After periodic testing of a large-scale spray calciner/ceramic melter vitrification system over a 2-yr period, sufficient corrosion was noted on various parts of the vitrification system to warrant its disassembly and inspection. A majority of the 316 SS sintered metal filters on the spray calciner were damaged by chemical corrosion and/or high temperature oxidation. Inconel-601 portions of the melter lid were attacked by chlorides and sulfates which volatilized from the molten glass. The refractory blocks, making up the walls of the melter, were attacked by the waste glass. This attack was occurring when operating temperatures were >1200 0 C. The melter floor was protected by a sludge layer and showed no corrosion. Corrosion to the Inconel-690 electrodes was minimal, and no corrosion was noted in the offgas treatment system downstream of the sintered metal filters. It is believed that most of the melter corrosion occurred during one specific operating period when the melter was operated at high temperatures in an attempt to overcome glass foaming behavior. These high temperatures resulted in a significant release of volatile elements from the molten glass, and also created a situation where the glass was very fluid and convective, which increased the corrosion rate of the refractories. Specific corrosion to the calciner components cannot be proven to have occurred during a specific time period, but the mechanisms of attack were all accelerated under the high-temperature conditions that were experienced with the melter. A review of the materials of construction has been made, and it is concluded that with controlled operating conditions and better protection of some materials of construction corrosion of these systems will not cause problems. Other melter systems operating under similar strenuous conditions have shown a service life of 3 yr

Impact Of Melter Internal Design On Off-Gas Flammability

International Nuclear Information System (INIS)

Choi, A. S.; Lee, S. Y.

2012-01-01

The purpose of this study was to: (1) identify the more dominant design parameters that can serve as the quantitative measure of how prototypic a given melter is, (2) run the existing DWPF models to simulate the data collected using both DWPF and non-DWPF melter configurations, (3) confirm the validity of the selected design parameters by determining if the agreement between the model predictions and data is reasonably good in light of the design and operating conditions employed in each data set, and (4) run Computational Fluid Dynamics (CFD) simulations to gain new insights into how fluid mixing is affected by the configuration of melter internals and to further apply the new insights to explaining, for example, why the agreement is not good

Alternative Crucibles for U-Mo Microwave Melting

Energy Technology Data Exchange (ETDEWEB)

Kirby, Brent W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2017-03-31

The crucibles used currently for microwave melting of U-Mo alloy at the Y-12 Complex contain silicon carbide (SiC) in a mullite (3Al₂O₃-2SiO₂) matrix with an erbia coating in contact with the melt. Due to observed silicon contamination, Pacific Northwest National Laboratory has investigated alternative crucible materials that are susceptible to microwave radiation and are chemically compatible with molten U-Mo at 1400 1500C. Recommended crucibles for further testing are: 1) high-purity alumina (Al₂O₃); 2) yttria-stabilized zirconia (ZrO₂); 3) a composite of alumina and yttria-stabilized zirconia; 4) aluminum nitride (AlN). Only AlN does not require an erbia coating. The recommended secondary susceptor, for heating at low temperature, is SiC in a “picket fence” arrangement.

Numerical analysis of continuous charge of lithium niobate in a double-crucible Czochralski system using the accelerated crucible rotation technique

Science.gov (United States)

Kitashima, Tomonori; Liu, Lijun; Kitamura, Kenji; Kakimoto, Koichi

2004-05-01

The transport mechanism of supplied raw material in a double-crucible Czochralski system using the accelerated crucible rotation technique (ACRT) was investigated by three-dimensional and time-dependent numerical simulation. The calculation clarified that use of the ACRT resulted in enhancement of the mixing effect of the supplied raw material. It is, therefore, possible to maintain the composition of the melt in an inner crucible during crystal growth by using the ACRT. The effect of the continuous charge of the raw material on melt temperature was also investigated. Our results showed that the effect of feeding lithium niobate granules on melt temperature was small, since the feeding rate of the granules is small. Therefore, solidification of the melt surface due to the heat of fusion in this system is not likely.

Control of DWPF melter feed composition

International Nuclear Information System (INIS)

Brown, K.G.; Edwards, R.E.; Postles, R.L.; Randall, C.T.

1989-01-01

The Defense Waste Processing Facility will be used to immobilize Savannah River Site high-level waste into a stable borosilicate glass for disposal in a geologic repository. Proper control of the melter feed composition in this facility is essential to the production of glass which meets product durability constraints dictated by repository regulations and facility processing constraints dictated by melter design. A technique has been developed which utilizes glass property models to determine acceptable processing regions based on the multiple constraints imposed on the glass product and to display these regions graphically. This system along with the batch simulation of the process is being used to form the basis for the statistical process control system for the facility

DM100 AND DM1200 MELTER TESTING WITH HIGH WASTE LOADING FORMULATIONS FOR HANFORD HIGH-ALUMINUM HLW STREAMS, TEST PLAN 09T1690-1

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Pegg, I.L.; Joseph, I.

2009-01-01

This Test Plan describes work to support the development and testing of high waste loading glass formulations that achieve high glass melting rates for Hanford high aluminum high level waste (HLW). In particular, the present testing is designed to evaluate the effect of using low activity waste (LAW) waste streams as a source of sodium in place ofchemical additives, sugar or cellulose as a reductant, boehmite as an aluminum source, and further enhancements to waste processing rate while meeting all processing and product quality requirements. The work will include preparation and characterization of crucible melts in support of subsequent DuraMelter 100 (DM 100) tests designed to examine the effects of enhanced glass formulations, glass processing temperature, incorporation of the LAW waste stream as a sodium source, type of organic reductant, and feed solids content on waste processing rate and product quality. Also included is a confirmatory test on the HLW Pilot Melter (DM1200) with a composition selected from those tested on the DM100. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy's (DOE's) Office of River Protection (ORP) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same waste composition. This Test Plan is prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is about 12,500. This estimate is based upon the inventory ofthe tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat transfer and

Current status of the active test at RRP and development programs for the advanced melter

International Nuclear Information System (INIS)

Kanehira, Norio

2016-01-01

The vitrification facility in Rokkasho Reprocessing Plant started the active tests to solidify HAW into the glass in 2007 which was the examination of the final stage before the operation, but the active test had to be discontinued due to the trouble of glass melter operation with down of pouring by deposit of noble metals on the melter bottom. After the equipment and operating conditions were improved in response to the result of the mock-up tests, a series of active tests were restarted active tests in May, 2012. These tests were finished with enough confirmation of stability in the state such as glass temperature and controlling the noble metals. JNFL has been developed the advanced melter, Joule heated ceramic melter, and the design of the advanced melter is largely different from the existing one. For the confirmation of the advanced melter performances, the full-scale inactive tests had been performed and successfully finished. This paper describes outline of development for advanced melter in Rokkasho Reprocessing Plant. (author)

The behavior and effects of the noble metals in the DWPF melter system

International Nuclear Information System (INIS)

Hutson, N.D.; Smith, M.E.

1992-01-01

Fission-product noble metals have caused severe operating problems in numerous worldwide waste vitrification facilities. These dense, highly conductive noble metals have tended to accumulate on the floor of joule-heated glass melters causing electrical distortions which have, in some occurrences, rendered the melter inoperable. A pilot scale vitrification research facility at the U.S. Department of Energy's Savannah River Laboratory has been operated for more than a year with simulated feed streams containing noble metals. In this paper the behavior of these noble metals in the melter system and final glass product and their effects on the scaled DWPF-type melter are discussed

Crystallization In High Level Waste (HLW) Glass Melters: Operational Experience From The Savannah River Site

Energy Technology Data Exchange (ETDEWEB)

Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2014-02-27

processing strategy for the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The basis of this alternative approach is an empirical model predicting the crystal accumulation in the WTP glass discharge riser and melter bottom as a function of glass composition, time, and temperature. When coupled with an associated operating limit (e.g., the maximum tolerable thickness of an accumulated layer of crystals), this model could then be integrated into the process control algorithms to formulate crystal tolerant high level waste (HLW) glasses targeting higher waste loadings while still meeting process related limits and melter lifetime expectancies. This report provides a review of the scaled melter testing that was completed in support of the Defense Waste Processing Facility (DWPF) melter. Testing with scaled melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by K-3 refractory corrosion versus spinels that precipitated from the HLW glass melt pool. This report includes a review of the crystallization observed with the scaled melters and the full scale DWPF melters (DWPF Melter 1 and DWPF Melter 2). Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for WTP. Operation of the first and second (current) DWPF melters has demonstrated that the strategy of using a liquidus temperature predictive model combined with a 100 °C offset from the normal melter operating temperature of 1150 °C (i.e., the predicted liquidus temperature (TL) of the glass must be 1050 °C or less) has been successful in preventing any detrimental accumulation of spinel in the DWPF melt pool, and spinel has not been

Experimental Plan for Crystal Accumulation Studies in the WTP Melter Riser

Energy Technology Data Exchange (ETDEWEB)

Miller, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-04-28

This experimental plan defines crystal settling experiments to be in support of the U.S. Department of Energy – Office of River Protection crystal tolerant glass program. The road map for development of crystal-tolerant high level waste glasses recommends that fluid dynamic modeling be used to better understand the accumulation of crystals in the melter riser and mechanisms of removal. A full-scale version of the Hanford Waste Treatment and Immobilization Plant (WTP) melter riser constructed with transparent material will be used to provide data in support of model development. The system will also provide a platform to demonstrate mitigation or recovery strategies in off-normal events where crystal accumulation impedes melter operation. Test conditions and material properties will be chosen to provide results over a variety of parameters, which can be used to guide validation experiments with the Research Scale Melter at the Pacific Northwest National Laboratory, and that will ultimately lead to the development of a process control strategy for the full scale WTP melter. The experiments described in this plan are divided into two phases. Bench scale tests will be used in Phase 1 (using the appropriate solid and fluid simulants to represent molten glass and spinel crystals) to verify the detection methods and analytical measurements prior to their use in a larger scale system. In Phase 2, a full scale, room temperature mockup of the WTP melter riser will be fabricated. The mockup will provide dynamic measurements of flow conditions, including resistance to pouring, as well as allow visual observation of crystal accumulation behavior.

Melter feed viscosity during conversion to glass: Comparison between low-activity waste and high-level waste feeds

Energy Technology Data Exchange (ETDEWEB)

Jin, Tongan [Pacific Northwest National Laboratory, Richland Washington; Chun, Jaehun [Pacific Northwest National Laboratory, Richland Washington; Dixon, Derek R. [Pacific Northwest National Laboratory, Richland Washington; Kim, Dongsang [Pacific Northwest National Laboratory, Richland Washington; Crum, Jarrod V. [Pacific Northwest National Laboratory, Richland Washington; Bonham, Charles C. [Pacific Northwest National Laboratory, Richland Washington; VanderVeer, Bradley J. [Pacific Northwest National Laboratory, Richland Washington; Rodriguez, Carmen P. [Pacific Northwest National Laboratory, Richland Washington; Weese, Brigitte L. [Pacific Northwest National Laboratory, Richland Washington; Schweiger, Michael J. [Pacific Northwest National Laboratory, Richland Washington; Kruger, Albert A. [U.S. Department of Energy, Office of River Protection, Richland Washington; Hrma, Pavel [Pacific Northwest National Laboratory, Richland Washington

2017-12-07

During nuclear waste vitrification, a melter feed (generally a slurry-like mixture of a nuclear waste and various glass forming and modifying additives) is charged into the melter where undissolved refractory constituents are suspended together with evolved gas bubbles from complex reactions. Knowledge of flow properties of various reacting melter feeds is necessary to understand their unique feed-to-glass conversion processes occurring within a floating layer of melter feed called a cold cap. The viscosity of two low-activity waste (LAW) melter feeds were studied during heating and correlated with volume fractions of undissolved solid phase and gas phase. In contrast to the high-level waste (HLW) melter feed, the effects of undissolved solid and gas phases play comparable roles and are required to represent the viscosity of LAW melter feeds. This study can help bring physical insights to feed viscosity of reacting melter feeds with different compositions and foaming behavior in nuclear waste vitrification.

Melter operation results in chemical test at Rokkasho Reprocessing Plant

International Nuclear Information System (INIS)

Kanehira, Norio; Yoshioka, Masahiro; Muramoto, Hitoshi; Oba, Takaaki; Takahashi, Yuji

2005-01-01

Chemical Test of the glass melter system of the Vitrification Facility at Rokkasho Reprocessing Plant (RRP) was performed. In this test, basic performance of heating-up of the melter, melting glass, pouring glass was confirmed using simulated materials. Through these tests and operation of all modes, good results were gained, and training of operators was completed. (author)

MODELING THE IMPACT OF ELEVATED MERCURY IN DEFENSE WASTE PROCESSING FACILITY MELTER FEED ON THE MELTER OFF-GAS SYSTEM-PRELIMINARY REPORT

Energy Technology Data Exchange (ETDEWEB)

Zamecnik, J.; Choi, A.

2010-08-18

The Defense Waste Processing Facility (DWPF) is currently evaluating an alternative Chemical Process Cell (CPC) flowsheet to increase throughput. It includes removal of the steam-stripping step, which would significantly reduce the CPC processing time and lessen the sampling needs. However, its downside would be to send 100% of the mercury that comes in with the sludge straight to the melter. For example, the new mercury content in the Sludge Batch 5 (SB5) melter feed is projected to be 25 times higher than that in the SB4 with nominal steam stripping of mercury. This task was initiated to study the impact of the worst-case scenario of zero-mercury-removal in the CPC on the DWPF melter offgas system. It is stressed that this study is intended to be scoping in nature, so the results presented in this report are preliminary. In order to study the impact of elevated mercury levels in the feed, it is necessary to be able to predict how mercury would speciate in the melter exhaust under varying melter operating conditions. A homogeneous gas-phase oxidation model of mercury by chloride was developed to do just that. The model contains two critical parameters pertaining to the partitioning of chloride among HCl, Cl, Cl{sub 2}, and chloride salts in the melter vapor space. The values for these parameters were determined at two different melter vapor space temperatures by matching the calculated molar ratio of HgCl (or Hg{sub 2}Cl{sub 2}) to HgCl{sub 2} with those measured during the Experimental-Scale Ceramic Melter (ESCM) tests run at the Pacific Northwest National Laboratory (PNNL). The calibrated model was then applied to the SB5 simulant used in the earlier flowsheet study with an assumed mercury stripping efficiency of zero; the molar ratio of Cl-to-Hg in the resulting melter feed was only 0.4, compared to 12 for the ESCM feeds. The results of the model run at the indicated melter vapor space temperature of 650 C (TI4085D) showed that due to excessive shortage of

Modeling The Impact Of Elevated Mercury In Defense Waste Processing Facility Melter Feed On The Melter Off-Gas System - Preliminary Report

International Nuclear Information System (INIS)

Zamecnik, J.; Choi, A.

2009-01-01

The Defense Waste Processing Facility (DWPF) is currently evaluating an alternative Chemical Process Cell (CPC) flowsheet to increase throughput. It includes removal of the steam-stripping step, which would significantly reduce the CPC processing time and lessen the sampling needs. However, its downside would be to send 100% of the mercury that come in with the sludge straight to the melter. For example, the new mercury content in the Sludge Batch 5 (SB5) melter feed is projected to be 25 times higher than that in the SB4 with nominal steam stripping of mercury. This task was initiated to study the impact of the worst-case scenario of zero-mercury-removal in the CPC on the DWPF melter off-gas system. It is stressed that this study is intended to be scoping in nature, so the results presented in this report are preliminary. In order to study the impact of elevated mercury levels in the feed, it is necessary to be able to predict how mercury would speciate in the melter exhaust under varying melter operating conditions. A homogeneous gas-phase oxidation model of mercury by chloride was developed to do just that. The model contains two critical parameters pertaining to the partitioning of chloride among HCl, Cl, Cl 2 , and chloride salts in the melter vapor space. The values for these parameters were determined at two different melter vapor space temperatures by matching the calculated molar ratio of HgCl (or Hg 2 Cl 2 ) to HgCl 2 with those measured during the Experimental-Scale Ceramic Melter (ESCM) tests run at the Pacific Northwest National Laboratory (PNNL). The calibrated model was then applied to the SB5 simulant used in the earlier flowsheet study with an assumed mercury stripping efficiency of zero; the molar ratio of Cl-to-Hg in the resulting melter feed was only 0.4, compared to 12 for the ESCM feeds. The results of the model run at the indicated melter vapor space temperature of 650 C (TI4085D) showed that due to excessive shortage of chloride, only 6% of

Preliminary Analysis of Species Partitioning in the DWPF Melter

Energy Technology Data Exchange (ETDEWEB)

Choi, A. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kesterson, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Johnson, F. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-07-15

The work described in this report is preliminary in nature since its goal was to demonstrate the feasibility of estimating the off-gas entrainment rates from the Defense Waste Processing Facility (DWPF) melter based on a simple mass balance using measured feed and glass pour stream compositions and timeaveraged melter operating data over the duration of one canister-filling cycle. The only case considered in this study involved the SB6 pour stream sample taken while Canister #3472 was being filled over a 20-hour period on 12/20/2010, approximately three months after the bubblers were installed. The analytical results for that pour stream sample provided the necessary glass composition data for the mass balance calculations. To estimate the “matching” feed composition, which is not necessarily the same as that of the Melter Feed Tank (MFT) batch being fed at the time of pour stream sampling, a mixing model was developed involving three preceding MFT batches as well as the one being fed at that time based on the assumption of perfect mixing in the glass pool but with an induction period to account for the process delays involved in the calcination/fusion step in the cold cap and the melter turnover.

Off-gas chemistry study of melter feed by Springborn Laboratories

International Nuclear Information System (INIS)

Crow, K.R.

1985-01-01

The purpose of the off-gas chemistry study of melter feed samples was to support and help substantiate glass melter thermochemistry models developed for the DWPF. Both sludge-only and sludge-precipitate feed samples were analyzed. Each slurry sample was pyrolyzed at temperatures from 150 to 1000 0 C in air and inert atmospheres, and the head space products were analyzed by chromatographic and mass spectrometric methods. Thermogravimetric, differential scanning calorimetric and Fourier transform infrared analyses were also performed on each sample. There were no unusually high exothermic reactions that would be cause for concern in the DWPF melter. Results for two types of sludge-precipitate feed were compared. One type contained simulated precipitate hydrolysis aqueous (PHA) product as fed to the SCM-2 melter. The second type contained PHA from the lab-scale acid hydrolysis reactor in 677-T. A major difference between the two types was a small, but distinct, presence of higher aromatics in gas from feed with reactor-produced PHA. This feed also evolved more CO and CO 2 than feed with simulated PHA at high pyrolytic temperatures (>750 0 C). Recent analyses have identified the higher boiling aromatics in reactor-produced PHA as primarily diphenylamine and p-terphenyl. These compounds will be included in future PHA simulations that are fed to research melters. Under an inert atmosphere, benzene and phenol were the two most abundant organics evolved during pyrolysis of sludge-precipitate feed

Literature review: Assessment of DWPF melter and melter off-gas system lifetime

Energy Technology Data Exchange (ETDEWEB)

Reigel, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-07-30

A glass melter for use in processing radioactive waste is a challenging environment for the materials of construction (MOC) resulting from a combination of high temperatures, chemical attack, and erosion/corrosion; therefore, highly engineered materials must be selected for this application. The focus of this report is to review the testing and evaluations used in the selection of the Defense Waste Processing Facility (DWPF), glass contact MOC specifically the Monofrax® K-3 refractory and Inconel® 690 alloy. The degradation or corrosion mechanisms of these materials during pilot scale testing and in-service operation were analyzed over a range of oxidizing and reducing flowsheets; however, DWPF has primarily processed a reducing flowsheet (i.e., Fe²⁺/ΣFe of 0.09 to 0.33) since the start of radioactive operations. This report also discusses the materials selection for the DWPF off-gas system and the corrosion evaluation of these materials during pilot scale testing and non-radioactive operations of DWPF Melter #1. Inspection of the off-gas components has not been performed during radioactive operations with the exception of maintenance because of plugging.

Literature review: Assessment of DWPF melter and melter off-gas system lifetime

Energy Technology Data Exchange (ETDEWEB)

Reigel, M. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-07-30

A glass melter for use in processing radioactive waste is a challenging environment for the materials of construction (MOC) resulting from a combination of high temperatures, chemical attack, and erosion/corrosion; therefore, highly engineered materials must be selected for this application. The focus of this report is to review the testing and evaluations used in the selection of the Defense Waste Processing Facility (DWPF), glass contact MOC specifically the Monofrax^® K-3 refractory and Inconel^® 690 alloy. The degradation or corrosion mechanisms of these materials during pilot scale testing and in-service operation were analyzed over a range of oxidizing and reducing flowsheets; however, DWPF has primarily processed a reducing flowsheet (i.e., Fe²⁺/ΣFe of 0.09 to 0.33) since the start of radioactive operations. This report also discusses the materials selection for the DWPF off-gas system and the corrosion evaluation of these materials during pilot scale testing and non-radioactive operations of DWPF Melter #1. Inspection of the off-gas components has not been performed during radioactive operations with the exception of maintenance because of plugging.

Savannah River Laboratory's operating experience with glass melters

International Nuclear Information System (INIS)

Brown, F.H.; Randall, C.T.; Cosper, M.B.; Moseley, J.P.

1982-01-01

The Department of Energy, with recommendations from the Du Pont Company, is proposing that a Defense Waste Processing Facility be constructed at the Savannah River Plant to immobilize radioactive The immobilization process is designed around the solidification of waste sludge in borosilicate glass. The Savannah River Laboratory, who is responsible for the solidification process development program, has completed an experimental program with one large-scale glass melter and just started up another melter. Experimental data indicate that process requirements can easily be met with the current design. 7 figures

Literature Review: Assessment of DWPF Melter and Melter Off-gas System Lifetime

Energy Technology Data Exchange (ETDEWEB)

Reigel, M. [Savannah River Site (SRS), Aiken, SC (United States)

2015-07-30

Testing to date for the MOC for the Hanford Waste Treatment and Immobilization Plant (WTP) melters is being reviewed with the lessons learned from DWPF in mind and with consideration to the changes in the flowsheet/feed compositions that have occurred since the original testing was performed. This information will be presented in a separate technical report that identifies any potential gaps for WTP processing.

The Suitability Of Local Quartz Sand In The Production Of Bath Crucibles.

Directory of Open Access Journals (Sweden)

C. O. Okpanachi

2017-03-01

Full Text Available The suitability of local quartz sand in the production of bath crucibles is a study that was carried out in order to impart overall strength on bath crucibles hence reduce breakages during fettling. Therefore this research constitutes a study to enhance the efficiency of production of bath crucibles by addition of quartz sand in slip preparation. The steps taken in the beneficiation of quartz sand for the production of bath crucibles are comminution which entails crushing and milling classification washing liquid dispersion sizing and reduction of iron content by magnetic separation. The slip contains materials like plastic clay feldspar kaolin talc sodium silicate water quartz sand etc. These were all milled in the ball mill for slip production casting and fettling glazing and sintering to get final bath crucibles as the end products. Quartz sand is used in a variety of products essentially as raw material for the foundry casting and glass industries and also in chemicals water filtration and ceramics the heat resistance nature of quartz sand makes it an excellent refractory substance for these industrial processes. Slip can be prepared for production of bath crucibles without the inclusion of quartz sand however the addition of quartz sand is needed to improve the mechanical performance of the slip in the production of bath crucibles.

DEMONSTRATION AND EVALUATION OF POTENTIAL HIGH LEVEL WASTE MELTER DECONTAMINATION TECHNOLOGIES FOR SAVANNAH RIVER SITE

International Nuclear Information System (INIS)

Weger, Hans; Kodanda, Raja Tilek Meruva; Mazumdar, Anindra; Srivastava, Rajiv Ph.D.; Ebadian, M.A. Ph.D.

2003-01-01

Four hand-held tools were tested for failed high-level waste melter decontamination and decommissioning (D and D). The forces felt by the tools during operation were measured using a tri-axial accelerometer since they will be operated by a remote manipulator. The efficiency of the tools was also recorded. Melter D and D consists of three parts: (1) glass fracturing: removing from the furnace the melted glass that can not be poured out through normal means, (2) glass cleaning: removing the thin layer of glass that has formed over the surface of the refractory material, and (3) K-3 refractory breakup: removing the K-3 refractory material. Surrogate glass, from a formula provided by the Savannah River Site, was melted in a furnace and poured into steel containers. K-3 refractory material, the same material used in the Defense Waste Processing Facility, was utilized for the demonstrations. Four K-3 blocks were heated at 1150 C for two weeks with a glass layer on top to simulate the hardened glass layer on the refractory surface in the melter. Tools chosen for the demonstrations were commonly used D and D tools, which have not been tested specifically for the different aspects of melter D and D. A jackhammer and a needle gun were tested for glass fracturing; a needle gun and a rotary grinder with a diamond face wheel (diamond grinder) were tested for glass cleaning; and a jackhammer, diamond grinder, and a circular saw with a diamond blade were tested for refractory breakup. The needle gun was not capable of removing or fracturing the surrogate glass. The diamond grinder only had a removal rate of 3.0 x 10-4 kg/s for K-3 refractory breakup and needed to be held firmly against the material. However, the diamond grinder was effective for glass cleaning, with a removal rate of 3.9 cm2/s. The jackhammer was successful in fracturing glass and breaking up the K-3 refractory block. The jackhammer had a glass-fracturing rate of 0.40 kg/s. The jackhammer split the K-3 refractory

Startup of a Joule-heated glass melter with a graphite slurry

International Nuclear Information System (INIS)

Allen, T.L.; Porter, M.A.; Routt, K.R.

1984-01-01

Startup of a Joule-heated glass melter using a graphite slurry as a conducting medium was demonstrated. This technique can be used for the initial startup and for the restart of a melter used for vitrifying high-level radioactive waste. Theory, physical property data, and a demonstration test are reported

HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

OpenAIRE

V. V. Primachenko; V. V. Martynenko; I. G. Szulik; I. A. Kushchenko

2012-01-01

As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

Characterization of high level nuclear waste glass samples following extended melter idling

Energy Technology Data Exchange (ETDEWEB)

Fox, Kevin M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Peeler, David K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kruger, Albert A. [USDOE Office of River Protection, Richland, WA (United States)

2015-06-16

The Savannah River Site Defense Waste Processing Facility (DWPF) melter was recently idled with glass remaining in the melt pool and riser for approximately three months. This situation presented a unique opportunity to collect and analyze glass samples since outages of this duration are uncommon. The objective of this study was to obtain insight into the potential for crystal formation in the glass resulting from an extended idling period. The results will be used to support development of a crystal-tolerant approach for operation of the high-level waste melter at the Hanford Tank Waste Treatment and Immobilization Plant (WTP). Two glass pour stream samples were collected from DWPF when the melter was restarted after idling for three months. The samples did not contain crystallization that was detectible by X-ray diffraction. Electron microscopy identified occasional spinel and noble metal crystals of no practical significance. Occasional platinum particles were observed by microscopy as an artifact of the sample collection method. Reduction/oxidation measurements showed that the pour stream glasses were fully oxidized, which was expected after the extended idling period. Chemical analysis of the pour stream glasses revealed slight differences in the concentrations of some oxides relative to analyses of the melter feed composition prior to the idling period. While these differences may be within the analytical error of the laboratories, the trends indicate that there may have been some amount of volatility associated with some of the glass components, and that there may have been interaction of the glass with the refractory components of the melter. These changes in composition, although small, can be attributed to the idling of the melter for an extended period. The changes in glass composition resulted in a 70-100 °C increase in the predicted spinel liquidus temperature (TL) for the pour stream glass samples relative to the analysis of the melter feed prior to

Plasma/arc melter review for vitrification of mixed wastes: Results

Energy Technology Data Exchange (ETDEWEB)

Eddy, T.L.; Soelberg, N.R.; Raivo, B.D. [MeltTran, Inc., Idaho Falls, ID (United States)

1995-12-31

In October of 1994, the Idaho Waste Treatment Program (IWTP) sponsored a workshop to review the results of a plasma/arc melter system preliminary design for treating mixed waste. Attention focused on (1) the melter design, (2) the offgas system design, and (3) the overall system design. The inclusion of feed preparation and handling systems, as well as monitoring and control systems, were considered premature until decisions regarding the melter and offgas treatment were resolved. The evaluation was based on the constraints of the transuranic-contaminated mixed waste in the Radioactive Waste Management Complex (RWMC) at the Idaho National Engineering Laboratory (INEL). Major factors are the retention of the transuranics in the basaltic slag, maintenance in a radioactive environment, reliability of components to prevent any major problems, upsets, or safety concerns, and the collection, elimination, or reduction of hazardous materials for appropriate stabilization. Several modifications were recommended by the group at large, discussed by the subcommittees, and accepted as the preferred options by the design team. Though all questions were not answered, the preferred systems for mixed waste treatment were the arc melters with graphite electrode systems with appropriate cooling which reduced maintenance and the possibility of eruptions that have occurred with plasma torches. Arc melters can also result in the minimum footprint and shielding. The preferred offgas systems were the wet/dry systems, that essentially eliminate the formation of carcinogenic compounds so they do not have to be destroyed down stream. This system also puts all of the particulate matter into one stream, instead of two.

A multi-crucible core-catcher concept: Design considerations and basic results

International Nuclear Information System (INIS)

Szabo, I.

1995-01-01

A multi-crucible core-catcher concept to be implemented in new light water reactor containments has recently been proposed. This paper deals with conceptual design considerations and the various ways this type of core-catcher could be designed to meet requirements for reactor application. A systematic functional analysis of the multi-crucible core-catcher concept and the results of the preliminary design calculation are presented. Finally, the adequacy of the multi-crucible core-catcher concept for reactor application is discussed. (orig.)

Joule-Heated Ceramic-Lined Melter to Vitrify Liquid Radioactive Wastes Containing Am241 Generated From MOX Fuel Fabrication in Russia

International Nuclear Information System (INIS)

Smith, E C; Bowan II, B W; Pegg, I; Jardine, L J

2004-01-01

The governments of the United Stated of America and the Russian Federation (RF) signed an Agreement September 1, 2000 to dispose of weapons plutonium that has been designated as no longer required for defense purposes. The Agreement declares that each country will disposition 34MT of excess weapons grade plutonium from their stockpiles. The preferred disposition technology is the fabrication of mixed oxide (MOx) fuel for use or burning in pressurized water reactors to destroy the plutonium. Implementation of this Agreement will require the conversion of plutonium metal to oxide and the fabrication of MOx fuel within the Russian Federation. The MOx fuel fabrication and metal to oxide conversion processes will generate solid and liquid radioactive wastes containing trace amounts of plutonium, neptunium, americium, and uranium requiring treatment, storage, and disposal. Unique to the Russian MOx fuel fabrication facility's flow-sheet is a liquid waste stream with high concentrations (∼1 g/l) of 241 Am and non radioactive silver. The silver is used to dissolve PuO 2 feed materials to the MOx fabrication facility. Technical solutions are needed to treat and solidify this liquid waste stream. Alternative treatment technologies for this liquid waste stream are being evaluated by a Russian engineering team. The technologies being evaluated include borosilicate and phosphate vitrification alternatives. The evaluations are being performed at a conceptual design level of detail under a Lawrence Livermore National Laboratory (LLNL) contract with the Russian organization TVEL using DOE NA-26 funding. As part of this contract, the RF team is evaluating the technical and economic feasibility of the US borosilicate glass vitrification technology based on a Duratek melter to solidify this waste stream into a form acceptable for storage and geologic disposal. The composition of the glass formed from treating the waste is dictated by the concentration of silver and americium it

Incorporating Cold Cap Behavior in a Joule-heated Waste Glass Melter Model

Energy Technology Data Exchange (ETDEWEB)

Varija Agarwal; Donna Post Guillen

2013-08-01

In this paper, an overview of Joule-heated waste glass melters used in the vitrification of high level waste (HLW) is presented, with a focus on the cold cap region. This region, in which feed-to-glass conversion reactions occur, is critical in determining the melting properties of any given glass melter. An existing 1D computer model of the cold cap, implemented in MATLAB, is described in detail. This model is a standalone model that calculates cold cap properties based on boundary conditions at the top and bottom of the cold cap. Efforts to couple this cold cap model with a 3D STAR-CCM+ model of a Joule-heated melter are then described. The coupling is being implemented in ModelCenter, a software integration tool. The ultimate goal of this model is to guide the specification of melter parameters that optimize glass quality and production rate.

Role of crucible partition in improving Czochralski melt conditions

Science.gov (United States)

Jafri, I. H.; Prasad, V.; Anselmo, A. P.; Gupta, K. P.

1995-09-01

Many of the inhomogeneities and defects in the crystal grown from a pool of melt are because of the inherent unsteady growth kinetics and flow instabilities of the process. A scaled up version of the Czochralski process induces oscillatory and turbulent conditions in the melt, thereby resulting in the production of non-uniform silicon crystals. This numerical study reveals that a crucible partition shorter than the melt height can significantly improve the melt conditions. The obstruction at the bottom of the crucible is helpful but the variations in heat flux and flow patterns remain random. However, when the obstruction is introduced at the top of the melt, the flow conditions become much more desirable and oscillations are greatly suppressed. It is also found that a full-melt height partition or a double-crucible may not be a good choice. An optimal size of the blockage and its location to produce the most desirable process conditions will depend on the growth parameters including the melt height and the crucible diameter. These findings should be particularly useful in designing a solid polysilicon pellets-feed continuous Czochralski process for Si crystals.

Nuclear waste glass melter: an update of technical progress

International Nuclear Information System (INIS)

Brouns, R.A.; Hanson, M.S.

1984-08-01

The direct slurry-fed ceramic-lined melter is currently the reference US process for treating defense and civilian high-level liquid waste. Extensive nonradioactive pilot-scale testing at Pacific Northwest Laboratory (PNL) and Savannah River Laboratory has proven the process, defined operating parameters, and identified successful equipment design concepts. Programs at PNL continue to support several of the planned US vitrification plants through preparation of equipment designs and flowsheet testing. Current emphasis is on remotization of equipment, radioactive verification testing, and resolution of remaining technical issues. Development of this technology, technical status, and planned development activities are discussed. 9 references, 4 figures

LFCM [liquid-fed eramic melter] emission and off-gas system performance for feed component cesium

International Nuclear Information System (INIS)

Goles, R.W.; Andersen, C.M.

1986-09-01

Except for volatile off-gas effluents, overall adequacy of the liquid-fed ceramic melter (LFCM) system depends most upon its effectiveness in dealing with cesium. However, the mechanism responsible for melter cesium losses has proved insensitive to many LFCM operating and processing conditions. As a result, variations in inleakage, plenum temperature, feeding rate and waste loading do not significantly influence melter cesium performance. Feed composition, specifically halogen content, is the only processing variable that has had a significant effect. Due to the submicron nature of LFCM-generated aerosols, melter disengagement design features are not expected to be particularly effective in reducing cesium emission rates. For the same reason, the cesium performance of conventional quench scrubbers is quite low, being dependent only upon the magnitude of melter entrainment losses. Although a deep bed washable filter has been effective in removing submicron aerosols from the process exhaust, high performance has only been achieved under dry operating conditions. The melter's idling state does not appear to place additional demands upon the off-gas treatment system

HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

Directory of Open Access Journals (Sweden)

V. V. Primachenko

2012-01-01

Full Text Available As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

Hanford Waste Vitrification Program process development: Melt testing subtask, pilot-scale ceramic melter experiment, run summary

International Nuclear Information System (INIS)

Nakaoka, R.K.; Bates, S.O.; Elmore, M.R.; Goles, R.W.; Perez, J.M.; Scott, P.A.; Westsik, J.H.

1996-03-01

Hanford Waste Vitrification Program (HWVP) activities for FY 1985 have included engineering and pilot-scale melter experiments HWVP-11/HBCM-85-1 and HWVP-12/PSCM-22. Major objectives designated by HWVP fo these tests were to evaluate the processing characteristics of the current HWVP melter feed during actual melter operation and establish the product quality of HW-39 borosilicate glass. The current melter feed, defined during FY 85, consists of reference feed (HWVP-RF) and glass-forming chemicals added as frit

Electrical service and controls for Joule heating of a defense waste experimental glass melter

International Nuclear Information System (INIS)

Erickson, C.J.; Haideri, A.Q.

1983-01-01

Vitrification of radioactive liquid waste in a glass matrix is a leading candidate for long-term storage of high-level waste. This paper describes the electrical service and control system for an experimental electrically heated, nonradioactive glass melter installed at Savannah River Laboratory. Data accumulated, and design/operating experience acquired in operating this melter, are being used to design a modified melter to be installed in a processing area for use with radioactive materials

DATA SUMMARY REPORT SMALL SCALE MELTER TESTING OF HLW ALGORITHM GLASSES MATRIX1 TESTS VSL-07S1220-1 REV 0 7/25/07

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; PEGG IL

2011-12-29

Eight tests using different HLW feeds were conducted on the DM100-BL to determine the effect of variations in glass properties and feed composition on processing rates and melter conditions (off-gas characteristics, glass processing, foaming, cold cap, etc.) at constant bubbling rate. In over seven hundred hours of testing, the property extremes of glass viscosity, electrical conductivity, and T{sub 1%}, as well as minimum and maximum concentrations of several major and minor glass components were evaluated using glass compositions that have been tested previously at the crucible scale. Other parameters evaluated with respect to glass processing properties were +/-15% batching errors in the addition of glass forming chemicals (GFCs) to the feed, and variation in the sources of boron and sodium used in the GFCs. Tests evaluating batching errors and GFC source employed variations on the HLW98-86 formulation (a glass composition formulated for HLW C-106/AY-102 waste and processed in several previous melter tests) in order to best isolate the effect of each test variable. These tests are outlined in a Test Plan that was prepared in response to the Test Specification for this work. The present report provides summary level data for all of the tests in the first test matrix (Matrix 1) in the Test Plan. Summary results from the remaining tests, investigating minimum and maximum concentrations of major and minor glass components employing variations on the HLW98-86 formulation and glasses generated by the HLW glass formulation algorithm, will be reported separately after those tests are completed. The test data summarized herein include glass production rates, the type and amount of feed used, a variety of measured melter parameters including temperatures and electrode power, feed sample analysis, measured glass properties, and gaseous emissions rates. More detailed information and analysis from the melter tests with complete emission chemistry, glass durability, and

Preliminary evaluation of PSCM and BIPP melter design and operating conditions using physical modeling

International Nuclear Information System (INIS)

Skarda, R.J.; Hauser, S.G.; Fort, J.A.

1985-05-01

The Glass Melter Physical Modeling investigation was initiated to support Pacific Northwest Laboratory (PNL) Hanford Waste Vitrification Program. Specifically, results discussed herein are those of the modeled B-Plant Immobilization Pilot Plant (BIPP) and Pilot Scale Ceramic Melter (PSCM) designs. The purpose of this study was to evaluate various melter design features using laboratory scale models. Hydrodynamic, thermal, and electrical similarity between the modeling fluid and the molten glass were primary objectives. Stroboscopic velocity measurements (flow visualization), temperature measurements, and electrical potential measurements were used to investigate the molten glass behavior. Results from this effort are to provide input to melter design and proposed operation in addition to providing a data base for verifying numerical models. 13 refs., 48 figs., 24 tabs

HLW Melter Control Strategy Without Visual Feedback VSL-12R2500-1 Rev 0

Energy Technology Data Exchange (ETDEWEB)

Kruger, A A. [Department of Energy, Office of River Protection, Richland, Washington (United States); Joseph, Innocent [The Catholic University of America, Washington, DC (United States); Matlack, Keith S. [The Catholic University of America, Washington, DC (United States); Callow, Richard A. [The Catholic University of America, Washington, DC (United States); Abramowitz, Howard [The Catholic University of America, Washington, DC (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Brandys, Marek [The Catholic University of America, Washington, DC (United States); Kot, Wing K. [The Catholic University of America, Washington, DC (United States)

2012-11-13

Plans for the treatment of high level waste (HL W) at the Hanford Tank Waste Treatment and Immobilization Plant (WTP) are based upon the inventory of the tank wastes, the anticipated performance of the pretreatment processes, and current understanding of the capability of the borosilicate glass waste form [I]. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat and mass transfer and increase glass melting rates. The WTP HLW melter has a glass surface area of 3.75 m{sup 2} and depth of ~ 1.1 m. The two melters in the HLW facility together are designed to produce up to 7.5 MT of glass per day at 100% availability. Further increases in HL W waste processing rates can potentially be achieved by increasing the melter operating temperature above 1150°C and by increasing the waste loading in the glass product. Increasing the waste loading also has the added benefit of decreasing the number of canisters for storage.

HLW Melter Control Strategy Without Visual Feedback VSL-12R2500-1 Rev 0

International Nuclear Information System (INIS)

Kruger, A A.; Joseph, Innocent; Matlack, Keith S.; Callow, Richard A.; Abramowitz, Howard; Pegg, Ian L.; Brandys, Marek; Kot, Wing K.

2012-01-01

Plans for the treatment of high level waste (HL W) at the Hanford Tank Waste Treatment and Immobilization Plant (WTP) are based upon the inventory of the tank wastes, the anticipated performance of the pretreatment processes, and current understanding of the capability of the borosilicate glass waste form [I]. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat and mass transfer and increase glass melting rates. The WTP HLW melter has a glass surface area of 3.75 m 2 and depth of ∼ 1.1 m. The two melters in the HLW facility together are designed to produce up to 7.5 MT of glass per day at 100% availability. Further increases in HL W waste processing rates can potentially be achieved by increasing the melter operating temperature above 1150°C and by increasing the waste loading in the glass product. Increasing the waste loading also has the added benefit of decreasing the number of canisters for storage

Melter Disposal Strategic Planning Document

Energy Technology Data Exchange (ETDEWEB)

BURBANK, D.A.

2000-09-25

This document describes the proposed strategy for disposal of spent and failed melters from the tank waste treatment plant to be built by the Office of River Protection at the Hanford site in Washington. It describes program management activities, disposal and transportation systems, leachate management, permitting, and safety authorization basis approvals needed to execute the strategy.

Cylindrical Induction Melter Modicon Control System

International Nuclear Information System (INIS)

Weeks, G.E.

1998-04-01

In the last several years an extensive R ampersand D program has been underway to develop a vitrification system to stabilize Americium (Am) and Curium (Cm) inventories at SRS. This report documents the Modicon control system designed for the 3 inch Cylindrical Induction Melter (CIM)

PHYSICAL CHARACTERIZATION OF VITREOUS STATE LABORATORY AY102/C106 AND AZ102 HIGH LEVEL WASTE MELTER FEED SIMULANTS (U)

Energy Technology Data Exchange (ETDEWEB)

Hansen, E

2005-03-31

The objective of this task is to characterize and report specified physical properties and pH of simulant high level waste (HLW) melter feeds (MF) processed through the scaled melters at Vitreous State Laboratories (VSL). The HLW MF simulants characterized are VSL AZ102 straight hydroxide melter feed, VSL AZ102 straight hydroxide rheology adjusted melter feed, VSL AY102/C106 straight hydroxide melter feed, VSL AY102/C106 straight hydroxide rheology adjusted melter feed, and Savannah River National Laboratory (SRNL) AY102/C106 precipitated hydroxide processed sludge blended with glass former chemicals at VSL to make melter feed. The physical properties and pH were characterized using the methods stated in the Waste Treatment Plant (WTP) characterization procedure (Ref. 7).

Computer modeling of ceramic melters to assess impacts of process and design variables on performance

International Nuclear Information System (INIS)

Eyler, L.L.; Elliott, M.L.; Lowery, P.S.; Lessor, D.L.

1991-01-01

Numerical and physical simulation of existing and advanced melter designs conducted to assess impacts of process and design variables on performance of ceramic melters are presented. Coupled equations of flow, thermal, and electric fields were numerically solved in time-dependent three dimensional finite volume form. Recent simulation results of a three electrode melter design with sloped walls indicate the presence of bi-modal stable flow patterns dominated by boundary conditions

Metallurgical Evaluation of the Five-Inch Cylindrical Induction Melter

International Nuclear Information System (INIS)

Imrich, K.J.

2000-01-01

A metallurgical evaluation of the 5-inch cylindrical induction melter (CIM) vessel was performed by the Materials Technology Section to evaluate the metallurgical condition after operating for approximately 375 hours at 1400 to 1500 Degrees Celsius during a 2 year period. Results indicate that wall thinning and significant grain growth occurred in the lower portion of the conical section and the drain tube. No through-wall penetrations were found in the cylindrical and conical sections of the CIM vessel and only one leak site was identified in the drain tube. Failure of the drain tube was associated with a localized over heating and intercrystalline fracture

Results of a pilot scale melter test to attain higher production rates

International Nuclear Information System (INIS)

Elliott, M.L.; Perez, J.M. Jr.; Chapman, C.C.

1991-01-01

A pilot-scale melter test was completed as part of the effort to enhance glass production rates. The experiment was designed to evaluate the effects of bulk glass temperature and feed oxide loading. The maximum glass production rate obtained, 86 kg/hr-m 2 , was over 200% better than the previous record for the melter used

Cermet crucible for metallurgical processing

Science.gov (United States)

Boring, Christopher P.

1995-01-01

A cermet crucible for metallurgically processing metals having high melting points comprising a body consisting essentially of a mixture of calcium oxide and erbium metal, the mixture comprising calcium oxide in a range between about 50 and 90% by weight and erbium metal in a range between about 10 and 50% by weight.

Temperature control system for liquid-fed ceramic melters

International Nuclear Information System (INIS)

Westsik, J.H. Jr.

1986-10-01

A temperature-feedback system has been developed for controlling electrical power to liquid-fed ceramic melters (LFCM). Software, written for a microcomputer-based data acquisition and process monitoring system, compares glass temperatures with a temperature setpoint and adjusts the electrical power accordingly. Included in the control algorithm are steps to reject failed thermocouples, spatially average the glass temperatures, smooth the averaged temperatures over time using a digital filter, and detect foaming in the glass. The temperature control system has proved effective during all phases of melter operation including startup, steady operation, loss of feed, and shutdown. This system replaces current, power, and resistance feedback control systems used previously in controlling the LFCM process

Study on superheat of TiAl melt during cold crucible levitation melting. TiAl no cold crucible levitation yokai ni okeru yoto kanetsudo no kenkyu

Energy Technology Data Exchange (ETDEWEB)

Miwa, K.; Kobayashi, K.; Ninomiya, M. (Government Industrial Research Institute, Nagoya, Nagoya (Japan))

1992-06-20

Investigations were given on effects of test sample weights and sample positions in cold crucibles on superheat of melts when the intermetallic compound TiAl is melted using cold crucible levitation melting process, one of noncontaminated melting processes. The cold crucibles used in the experiment are a water-cooled copper crucible with an inner diameter of 42 mm and a length of 140 mm, into which a column-like ingot sample with an outer diameter of 32 mm (Al containing Ti at 33.5% by mass) was put and melted using the levitation melting. Comparisons and discussions were given on the relationship between sample weights and melt temperatures, the relationship between positions of the inserted samples and melt temperatures, and the state of contamination at melting of casts obtained from the melts resulted from the levitation melting and high-frequency melting poured into respective ceramic dies. Elevating the superheat temperature of the melts requires optimizing the sample weights and positions. Melt temperatures were measured using a radiation thermometer and a thermocouple, and the respective measured values were compared. 7 refs., 4 figs., 1 tab.

Yield Stress Reduction of DWPF Melter Feed Slurries

International Nuclear Information System (INIS)

Stone, M.E.; Smith, M.E.

2007-01-01

The Defense Waste Processing Facility (DWPF) at the Savannah River Site vitrifies High Level Waste for repository internment. The process consists of three major steps: waste pretreatment, vitrification, and canister decontamination/sealing. The HLW consists of insoluble metal hydroxides and soluble sodium salts. The pretreatment process acidifies the sludge with nitric and formic acids, adds the glass formers as glass frit, then concentrates the resulting slurry to approximately 50 weight percent (wt%) total solids. This slurry is fed to the joule-heated melter where the remaining water is evaporated followed by calcination of the solids and conversion to glass. The Savannah River National Laboratory (SRNL) is currently assisting DWPF efforts to increase throughput of the melter. As part of this effort, SRNL has investigated methods to increase the solids content of the melter feed to reduce the heat load required to complete the evaporation of water and allow more of the energy available to calcine and vitrify the waste. The process equipment in the facility is fixed and cannot process materials with high yield stresses, therefore increasing the solids content will require that the yield stress of the melter feed slurries be reduced. Changing the glass former added during pretreatment from an irregularly shaped glass frit to nearly spherical beads was evaluated. The evaluation required a systems approach which included evaluations of the effectiveness of beads in reducing the melter feed yield stress as well as evaluations of the processing impacts of changing the frit morphology. Processing impacts of beads include changing the settling rate of the glass former (which effects mixing and sampling of the melter feed slurry and the frit addition equipment) as well as impacts on the melt behavior due to decreased surface area of the beads versus frit. Beads were produced from the DWPF process frit by fire polishing. The frit was allowed to free fall through a flame

Fiscal year 1995 final report for TTP SR-1320-04

International Nuclear Information System (INIS)

Cicero, C.A.; Bickford, D.F.; Marra, J.C.

1995-01-01

The purpose of this Technical Task Plan (TTP) in fiscal year 1995 was to develop vitrification technology for application to mercury and organic waste streams, which are considered problem streams for a large portion of the DOE complexes. In addition, efforts were continued for pilot-scale demonstrations on Rocky Flats Plant (RFP) Precipitate sludge, and Los Alamos National Laboratory (LANL) TA-50 sludge, which was a carry-over of fiscal year 1994 activities. Crucible-scale studies were performed on mercury and organic waste streams to determine the optimum glass compositions. The optimal compositions were then used to treat actual wastes on a bench-top scale. Reports were written to summarize the data and results from the mercury and organic studies. The pilot-scale studies with RFP and LANL simulated sludge used glass compositions determined in fiscal year 1994 studies. The pilot-scale studies were attempted in the EnVitCo cold-top melter and the Stir-Melter reg-sign stirred melter at the DOE/Industrial Center for Vitrification Research (Center)

Wootz: Erroneous Transliteration of Sanskrit " Utsa" used for Indian Crucible Steel

Science.gov (United States)

Dube, R. K.

2014-11-01

The terminology Wootz for the legendary Indian crucible steel was first introduced by Helenus Scott in his letter to Joseph Banks, the then President of the Royal Society, London, in 1794. He stated several salient features of this steel in his letter. During the period 1794-1796, Banks received approximately 200 lbs. of this steel from Scott. Banks assigned several professionals to carry out experimental work on Indian crucible steel. One such important person was the famous surgical instrument maker, cutler and metallurgist of his time, James Stodart. Stodart experimented extensively with the Indian crucible steel, and was its great admirer. It has been shown, along with corroborative documentary evidence, that the original word for this steel was Sanskrit word " utsa". This was erroneously transliterated in Roman script as Wootz by Scott in his letter to Banks. It was James Stodart, who preserved the Sanskrit word " utsa" written in Devanāgarī script on his trade card for future generation. The reason for using this word for the Indian crucible steel has also been discussed.

FY-97 operations of the pilot-scale glass melter to vitrify simulated ICPP high activity sodium-bearing waste

International Nuclear Information System (INIS)

Musick, C.A.

1997-11-01

A 3.5 liter refractory-lined joule-heated glass melter was built to test the applicability of electric melting to vitrify simulated high activity waste (HAW). The HAW streams result from dissolution and separation of Idaho Chemical Processing Plant (ICPP) calcines and/or radioactive liquid waste. Pilot scale melter operations will establish selection criteria needed to evaluate the application of joule heating to immobilize ICPP high activity waste streams. The melter was fabricated with K-3 refractory walls and Inconel 690 electrodes. It is designed to be continuously operated at 1,150 C with a maximum glass output rate of 10 lbs/hr. The first set of tests were completed using surrogate HAW-sodium bearing waste (SBW). The melter operated for 57 hours and was shut down due to excessive melt temperatures resulting in low glass viscosity (< 30 Poise). Due to the high melt temperature and low viscosity the molten glass breached the melt chamber. The melter has been dismantled and examined to identify required process improvement areas and successes of the first melter run. The melter has been redesigned and is currently being fabricated for the second run, which is scheduled to begin in December 1997

Test plan for evaluation of plasma melter technology for vitrification of high-sodium content low-level radioactive liquid wastes

International Nuclear Information System (INIS)

McLaughlin, D.F.; Lahoda, E.J.; Gass, W.R.; D'Amico, N.

1994-01-01

This document provides a test plan for the conduct of plasma arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384212] is the Westinghouse Science and Technology Center (WSTC) in Pittsburgh, PA. WSTC authors of the test plan are D. F. McLaughlin, E. J. Lahoda, W. R. Gass, and N. D'Amico. The WSTC Program Manager for this test is D. F. McLaughlin. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass frit with Hanford LLW Double-Shell Slurry Feed waste simulant in a plasma arc fired furnace

DWPF Melter No.2 Prototype Bus Bar Test Report

International Nuclear Information System (INIS)

Gordon, J.

2003-01-01

Characterization and performance testing of a prototype DWPF Melter No.2 Dome Heater Bus Bar are described. The prototype bus bar was designed to address the design features of the existing system which may have contributed to water leaks on Melter No.1. Performance testing of the prototype revealed significant improvement over the existing design in reduction of both bus bar and heater connection maximum temperature, while characterization revealed a few minor design and manufacturing flaws in the bar. The prototype is recommended as an improvement over the existing design. Recommendations are also made in the area of quality control to ensure that critical design requirements are met

FINAL REPORT INTEGRATED DM1200 MELTER TESTING USING AZ 102 AND C 106/AY-102 HLW SIMULANTS: HLW SIMULANT VERIFICATION VSL-05R5800-1 REV 0 6/27/05

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; BRANDYS M; KOT WK; PEGG IL

2011-12-29

The principal objectives of the DM1200 melter tests were to determine the effects of feed rheology, feed solid content, and bubbler configuration on glass production rate and off-gas system performance while processing the HLW AZ-101 and C-106/AY-102 feed compositions; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components, as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and post test inspections of system components. The specific objectives (including test success criteria) of this testing, along with how each objective was met, are outlined in a table. The data provided in this Final Report address the impacts of HLW melter feed rheology on melter throughput and validation of the simulated HLW melter feeds. The primary purpose of this testing is to further validate/verify the HLW melter simulants that have been used for previous melter testing and to support their continued use in developing melter and off-gas related processing information for the Project. The primary simulant property in question is rheology. Simulants and melter feeds used in all previous melter tests were produced by direct addition of chemicals; these feed tend to be less viscous than rheological the upper-bound feeds made from actual wastes. Data provided here compare melter processing for the melter feed used in all previous DM100 and DM1200 tests (nominal melter feed) with feed adjusted by the feed vendor (NOAH Technologies) to be more viscous, thereby simulating more closely the upperbounding feed produced from actual waste. This report provides results of tests that are described in the Test Plan for this work. The Test Plan is responsive to one of several test objectives covered in the WTP Test Specification for this work; consequently, only part of the scope described in the Test Specification was addressed in this particular Test Plan. For the purpose of

Final Report Integrated DM1200 Melter Testing Using AZ-102 And C-106/AY-102 HLW Simulants: HLW Simulant Verification VSL-05R5800-1, Rev. 0, 6/27/05

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Gong, W.; Bardakci, T.; D'Angelo, N.A.; Brandys, M.; Kot, W.K.; Pegg, I.L.

2011-01-01

The principal objectives of the DM1200 melter tests were to determine the effects of feed rheology, feed solid content, and bubbler configuration on glass production rate and off-gas system performance while processing the HLW AZ-101 and C-106/AY-102 feed compositions; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components, as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and post test inspections of system components. The specific objectives (including test success criteria) of this testing, along with how each objective was met, are outlined in a table. The data provided in this Final Report address the impacts of HLW melter feed rheology on melter throughput and validation of the simulated HLW melter feeds. The primary purpose of this testing is to further validate/verify the HLW melter simulants that have been used for previous melter testing and to support their continued use in developing melter and off-gas related processing information for the Project. The primary simulant property in question is rheology. Simulants and melter feeds used in all previous melter tests were produced by direct addition of chemicals; these feed tend to be less viscous than rheological the upper-bound feeds made from actual wastes. Data provided here compare melter processing for the melter feed used in all previous DM100 and DM1200 tests (nominal melter feed) with feed adjusted by the feed vendor (NOAH Technologies) to be more viscous, thereby simulating more closely the upperbounding feed produced from actual waste. This report provides results of tests that are described in the Test Plan for this work. The Test Plan is responsive to one of several test objectives covered in the WTP Test Specification for this work; consequently, only part of the scope described in the Test Specification was addressed in this particular Test Plan. For the purpose of

Recommendations for rheological testing and modelling of DWPF melter feed slurries

International Nuclear Information System (INIS)

Shadday, M.A. Jr.

1994-08-01

The melter feed in the DWPF process is a non-Newtonian slurry. In the melter feed system and the sampling system, this slurry is pumped at a wide range of flow rates through pipes of various diameters. Both laminar and turbulent flows are encountered. Good rheology models of the melter feed slurries are necessary for useful hydraulic models of the melter feed and sampling systems. A concentric cylinder viscometer is presently used to characterize the stress/strain rate behavior of the melter feed slurries, and provide the data for developing rheology models of the fluids. The slurries exhibit yield stresses, and they are therefore modelled as Bingham plastics. The ranges of strain rates covered by the viscometer tests fall far short of the entire laminar flow range, and therefore hydraulic modelling applications of the present rheology models frequently require considerable extrapolation beyond the range of the data base. Since the rheology models are empirical, this cannot be done with confidence in the validity of the results. Axial pressure drop versus flow rate measurements in a straight pipe can easily fill in the rest of the laminar flow range with stress/strain rate data. The two types of viscometer tests would be complementary, with the concentric cylinder viscometer providing accurate data at low strain rates, near the yield point if one exists, and pipe flow tests providing data at high strain rates up to and including the transition to turbulence. With data that covers the laminar flow range, useful rheological models can be developed. In the Bingham plastic model, linear behavior of the shear stress as a function of the strain rate is assumed once the yield stress is exceeded. Both shear thinning and shear thickening behavior have been observed in viscometer tests. Bingham plastic models cannot handle this non-linear behavior, but a slightly more complicated yield/power law model can

Enhancement of the life of refractories through the operational experience of plasma torch melter

Energy Technology Data Exchange (ETDEWEB)

Moon, Young Pyo [Technology Institute, Korea Radioactive waste Agency (KORAD), Daejeon (Korea, Republic of); Choi, Jaang Young [Chungnam National University, Daejeon (Korea, Republic of)

2016-06-15

The properties of wastes for melting need to be considered to minimize the maintenance of refractory and to discharge the molten slags smoothly from a plasma torch melter. When the nonflammable wastes from nuclear facilities such as concrete debris, glass, sand, etc., are melted, they become acid slags with low basicity since the chemical composition has much more acid oxides than basic oxides. A molten slag does not have good characteristics of discharge and is mainly responsible for the refractory erosion due to its low liquidity. In case of a stationary plasma torch melter with a slant tapping port on the wall, a fixed amount of molten slags remains inside of tapping hole as well as the melter inside after tapping out. Nonmetallic slags keep the temperature higher than melting point of metal because metallic slags located on the bottom of melter by specific gravity difference are simultaneously melted when dual mode plasma torch operates in transferred mode. In order to minimize the refractory erosion, the compatible refractories are selected considering the temperature inside the melter and the melting behavior of slags whether to contact or noncontact with molten slags. An acidic refractory shall not be installed in adjacent to a basic refractory for the resistibility against corrosion.

Effect of the roughness of crucible on viscosity of liquid Pb38.1Sn61.9 alloy

International Nuclear Information System (INIS)

Wu Yuqin; Bian Xiufang; Mao Tan; Li Xuelian; Li Taibao; Wang Caidong

2007-01-01

The viscosity of the eutectic Pb 38.1 Sn 61.9 alloy has been measured by a torsional oscillation viscometer using three different crucibles which are made of the materials of highly sintered alumina (Al 2 O 3 ), quartz (SiO 2 ), and graphite (C) respectively. The roughness of crucibles has effect on the viscosity. The viscosity data obtained for SiO 2 and C crucibles were concentrated in the narrow range of about 0.5% and showed almost the same activation energy. However, the viscosity obtained using Al 2 O 3 crucible with the maximal roughness is higher than that using the other two crucibles. The discrepancy of viscosity obtained using those crucibles increases with the viscosity. In addition, the viscosity obtained using three kinds of crucibles in our work has a breakpoint at 488 K, which is approximate with the results of electrical conductivity and thermopower measurements reported by Plevachuk et al., which indicates the microstructure in melt changes before solidification

Remote Fiber Laser Cutting System for Dismantling Glass Melter - 13071

Energy Technology Data Exchange (ETDEWEB)

Mitsui, Takashi; Miura, Noriaki [IHI Corporation, 1 Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa (Japan); Oowaki, Katsura; Kawaguchi, Isao [IHI Inspection and Instrumentation Co., Ltd, 1 Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa (Japan); Miura, Yasuhiko; Ino, Tooru [Japan Nuclear Fuel Limited, 4-108, Aza Okitsuke, Oaza Obuchi, Rokkasho-Mura, Kamikita-gun, Aomori (Japan)

2013-07-01

Since 2008, the equipment for dismantling the used glass melter has been developed in High-level Liquid Waste (HLW) Vitrification Facility in the Japanese Rokkasho Reprocessing Plant (RRP). Due to the high radioactivity of the glass melter, the equipment requires a fully-remote operation in the vitrification cell. The remote fiber laser cutting system was adopted as one of the major pieces of equipment. An output power of fiber laser is typically higher than other types of laser and so can provide high-cutting performance. The fiber laser can cut thick stainless steel and Inconel, which are parts of the glass melter such as casings, electrodes and nozzles. As a result, it can make the whole of the dismantling work efficiently done for a shorter period. Various conditions of the cutting test have been evaluated in the process of developing the remote fiber cutting system. In addition, the expected remote operations of the power manipulator with the laser torch have been fully verified and optimized using 3D simulations. (authors)

Development of the high-level waste high-temperature melter feed preparation flowsheet for vitrification process testing

International Nuclear Information System (INIS)

Seymour, R.G.

1995-01-01

High-level waste (HLW) feed preparation flowsheet development was initiated in fiscal year (FY) 1994 to evaluate alternative flowsheets for preparing melter feed for high-temperature melter (HTM) vitrification testing. Three flowsheets were proposed that might lead to increased processing capacity relative to the Hanford Waste Vitrification Plant (HWVP) and that were flexible enough to use with other HLW melter technologies. This document describes the decision path that led to the selection of flowsheets to be tested in the FY 1994 small-scale HTM tests. Feed preparation flowsheet development for the HLW HTM was based on the feed preparation flowsheet that was developed for the HWVP. This approach allowed the HLW program to build upon the extensive feed preparation flowsheet database developed under the HWVP Project. Primary adjustments to the HWVP flowsheet were to the acid adjustment and glass component additions. Developmental background regarding the individual features of the HLW feed preparation flowsheets is provided. Applicability of the HWVP flowsheet features to the new HLW vitrification mission is discussed. The proposed flowsheets were tested at the laboratory-scale at Pacific Northwest Laboratory. Based on the results of this testing and previously established criteria, a reductant-based flowsheet using glycolic acid and a nitric acid-based flowsheet were selected for the FY 1994 small-scale HTM testing

Making rhyolite in a basalt crucible

Science.gov (United States)

Eichelberger, John

2016-04-01

Iceland has long attracted the attention of those concerned with the origin of rhyolitic magmas and indeed of granitic continental crust, because it presents no alternative for such magmas other than deriving them from a basaltic source. Hydrothermally altered basalt has been identified as the progenitor. The fact that rhyolite erupts as pure liquid requires a process of melt-crustal separation that is highly efficient despite the high viscosity of rhyolite melt. Volcanoes in Iceland are foci of basaltic magma injection along the divergent plate boundary. Repeated injection produces remelting, digestion, and sometimes expulsion or lateral withdrawal of material resulting in a caldera, a "crucible" holding down-dropped and interlayered lava flows, tephras, and injected sills. Once melting of this charge begins, a great deal of heat is absorbed in the phase change. Just 1% change in crystallinity per degree gives a melt-present body an effective heat capacity >5 times the subsolidus case. Temperature is thus buffered at the solidus and melt composition at rhyolite. Basalt inputs are episodic ("fires") so likely the resulting generation of rhyolite by melting is too. If frequent enough to offset cooling between events, rhyolite melt extractions will accumulate as a rhyolite magma reservoir rather than as discrete crystallized sills. Evidently, such magma bodies can survive multiple firings without themselves erupting, as the 1875 eruption of Askja Caldera of 0.3 km3 of rhyolite equilibrated at 2-km depth without previous leakage over a ten-millennium period and the surprise discovery of rhyolite magma at 2-km depth in Krafla suggest. Water is required for melting; otherwise melting cannot begin at a temperature lower than that of the heat source. Because the solubility of water in melt is pressure-dependent and almost zero at surface pressure, there must be a minimum depth at which basalt-induced melting can occur and a rhyolite reservoir sustained. In practice, the

Nuclear waste glass melter design including the power and control systems

International Nuclear Information System (INIS)

Chapman, C.C.

1982-01-01

An energy balance of a joule-heated nuclear waste glass melter is used to discuss the problems in the design of the melter geometry and in the specifications of the power and control systems. The relationships between geometry, electrode current density, production rate, load voltage, and load power are presented graphically. The influence of liquid feeding on the surface of the glass and the variability of nuclear waste glass on the design and control during operation is discussed. 10 refs

Sampling data summary for the ninth run of the Large Slurry Fed Melter

International Nuclear Information System (INIS)

Sabatino, D.M.

1983-01-01

The ninth experimental run of the Large Slurry Fed Melter (LSFM) was completed June 27, 1983, after 63 days of continuous operation. During the run, the various melter and off-gas streams were sampled and analyzed to determine melter material balances and to characterize off-gas emissions. Sampling methods and preliminary results were reported earlier. The emphasis was on the chemical analyses of the off-gas entrainment, deposits, and scrubber liquid. The significant sampling results from the run are summarized below: Flushing the Frit 165 with Frit 131 without bubbler agitation required 3 to 4.5 melter volumes. The off-gas cesium concentration during feeding was on the order of 36 to 56 μgCs/scf. The cesium concentration in the melter plenum (based on air in leakage only) was on the order of 110 to 210 μgCs/scf. Using <1 micron as the cut point for semivolatile material 60% of the chloride, 35% of the sodium and less than 5% of the managanese and iron in the entrainment are present as semivolatiles. A material balance on the scrubber tank solids shows good agreement with entrainment data. An overall cesium balance using LSFM-9 data and the DWPF production rate indicates an emission of 0.11 mCi/yr of cesium from the DWPF off-gas. This is a factor of 27 less than the maximum allowable 3 mCi/yr

Determination of halogen content in glass for assessment of melter decontamination factors

International Nuclear Information System (INIS)

Goles, R.W.

1996-03-01

Melter decontamination factor (DF) values for the halogens (fluorine, chlorine, and iodine) are important to the Hanford Waste Vitrification Plant (HWVP) process because of the potential influence of DF on secondary-waste recycle strategies (fluorine and chlorine) as well as its impact on off-gas emissions (iodine). This study directly establishes the concentrations of halides-in HWVP simulated reference glasses rather than relying on indirect off-gas data. For fluorine and chlorine, pyrohydrolysis coupled with halide (ion chromatographic) detection has proven to be a useful analytical approach suitable for glass matrices, sensitive enough for the range of halogens encountered, and compatible with remote process support applications. Results obtained from pyrohydrolytic analysis of pilot-scale ceramic melter (PSCM) -22 and -23 glasses indicate that the processing behavior of fluorine and chlorine is quite variable even under similar processing conditions. Specifically, PSCM-23 glass exhibited a ∼90% halogen (F and Cl) retention efficiency, while only 20% was incorporated in PSCM-22 glass. These two sets of very dissimilar test results clearly do not form a sufficient basis for establishing design DF values for fluorine and chlorine. Because the present data do not provide any new halogen volatility information, but instead reconfirm the validity of previously obtained offgas derived values, melter DF values of 4, 2, and 1 for fluorine, chlorine, and iodine, respectively, are recommended for adoption; these values were conservatively established by a team of responsible engineers at Westinghouse Hanford Company (WHC) and Pacific Northwest Laboratory (PNL) on the basis of average behavior for many comparable melter tests. In the absence of further HWVP process data, these average melter DFs are the best values currently available

Final Report - Testing of Optimized Bubbler Configuration for HLW Melter VSL-13R2950-1, Rev. 0, dated 6/12/2013

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Pegg, I. L.; Callow, R. A.; Joseph, I.; Matlack, K. S.; Kot, W. K.

2013-11-13

The principal objective of this work was to determine the glass production rate increase and ancillary effects of adding more bubbler outlets to the current WTP HLW melter baseline. This was accomplished through testing on the HLW Pilot Melter (DM1200) at VSL. The DM1200 unit was selected for these tests since it was used previously with several HLW waste streams including the four tank wastes proposed for initial processing at Hanford. This melter system was also used for the development and optimization of the present baseline WTP HLW bubbler configuration for the WTP HLW melter, as well as for MACT testing for both HLW and LAW. Specific objectives of these tests were to: Conduct DM1200 melter testing with the baseline WTP bubbling configuration and as augmented with additional bubblers. Conduct DM1200 melter testing to differentiate the effects of total bubbler air flow and bubbler distribution on glass production rate and cold cap formation. Collect melter operating data including processing rate, temperatures at a variety of locations within the melter plenum space, melt pool temperature, glass melt density, and melter pressure with the baseline WTP bubbling configuration and as augmented with additional bubblers. Collect melter exhaust samples to compare particulate carryover for different bubbler configurations. Analyze all collected data to determine the effects of adding more bubblers to the WTP HLW melter to inform decisions regarding future lid re-designs. The work used a high aluminum HLW stream composition defined by ORP, for which an appropriate simulant and high waste loading glass formulation were developed and have been previously processed on the DM1200.

Production and remediation of low-sludge, simulated Purex waste glasses, 1: Effects of sludge oxide additions on melter operation

International Nuclear Information System (INIS)

Ramsey, W.G.

1993-01-01

Glass produced during the Purex 4 campaigns of the Integrated Defense Waste Processing Facility (DWPF) Melter System (IDMS) and the 774 Research Melter contained a lower fraction of sludge components than targeted by the Product Composition Control System (PCCS). Purex 4 glass was more durable than the benchmark (EA) glass, but less durable than most simulated SRS high-level waste glasses. Also, Purex 4 glass was considerably less durable than predicted by the algorithm which will be used to control production of DWPF glass. A melter run was performed using the 774 Research Melter to determine if the initial PCCS target composition determined for Purex 4 would produce acceptable glass whose durability could be accurately modeled by Hydration Thermodynamics. Reagent grade oxides and carbonates were added to Purex 4 melter feed stock to simulate a higher sludge loading. Each canister of glass produced was sampled and the composition, crystallinity, and durability was determined. This document details the melter operation and composition and crystallinity analyses

Modeling principles applied to the simulation of a joule-heated glass melter

International Nuclear Information System (INIS)

Routt, K.R.

1980-05-01

Three-dimensional conservation equations applicable to the operation of a joule-heated glass melter were rigorously examined and used to develop scaling relationships for modeling purposes. By rigorous application of the conservation equations governing transfer of mass, momentum, energy, and electrical charge in three-dimensional cylindrical coordinates, scaling relationships were derived between a glass melter and a physical model for the following independent and dependent variables: geometrical size (scale), velocity, temperature, pressure, mass input rate, energy input rate, voltage, electrode current, electrode current flux, total power, and electrical resistance. The scaling relationships were then applied to the design and construction of a physical model of the semiworks glass melter for the Defense Waste Processing Facility. The design and construction of such a model using glycerine plus LiCl as a model fluid in a one-half-scale Plexiglas tank is described

Design and performance of a 100-kg/h, direct calcine-fed electric-melter system for nuclear-waste vitrification

International Nuclear Information System (INIS)

Dierks, R.D.

1980-11-01

This report describes the physical characteristics of a ceramic-lined, joule-heated glass melter that is directly connected to the discharge of a spray calciner and is currently being used to study the vitrification of simulated nuclear-waste slurries. Melter performance characteristics and subsequent design improvements are described. The melter contains 0.24 m 3 of glass with a glass surface area of 0.76 m 2 , and is heated by the flow of an alternating current (ranging from 600 to 1200 amps) between two Inconel-690 slab-type electrodes immersed in the glass at either end of the melter tank. The melter was maintained at operating temperature (900 to 1260 0 C) for 15 months, and produced 62,000 kg of glass. The maximum sustained operating period was 122 h, during which glass was produced at the rate of 70 kg/h

Microstructure and mechanical properties of cast Ti-47Al-2Cr-2Nb alloy melted in various crucibles

Directory of Open Access Journals (Sweden)

Wang Ligang

2012-02-01

Full Text Available The main factors limiting the mass production of TiAl-based components are the high reactivity of TiAl-based alloys with the crucible or mould at high temperature. In this work, various crucibles (e.g. CaO, Y2O3 ceramic crucibles and water-cooled copper crucible were used to fabricate the Ti-47Al-2Cr-2Nb alloy in a vacuum induction furnace. The effects of crucible materials and melting parameters on the microstructure and mechanical properties of the alloy were analyzed by means of microstructure observation, chemical analysis, tensile test and fracture surface observation. The possibilities of melting TiAl alloys in crucibles made of CaO and Y2O3 refractory materials were also discussed.

Experimental results for TiO2 melting and release using cold crucible melting

International Nuclear Information System (INIS)

Hong, S. W.; Min, B. T.; Park, I. G.; Kim, H. D.

2000-01-01

To simulate the severe accident phenomena using the real reactor material which melting point is about 2,800K, the melting and release method for materials with high melting point should be developed. This paper discusses the test results for TiO 2 materials using the cold crucible melting method to study the melting and release method of actual corium. To melt and release of few kg of TiO2, the experimental facility is manufactured through proper selection of design parameters such as frequency and capacity of R.F generator, crucible size and capacity of coolant. The melting and release of TiO 2 has been successfully performed in the cold crucible of 15cm in inner diameter and 30cm in height with 30kW RF power generator of 370 KHz. In the melt delivery experiment, about 2.6kg of molten TiO2, 60% of initial charged mass, is released. Rest of it is remained in the watercage in form of the rubble crust formed at the top of crucible and melt crust formed at the interface between the water-cage and melt. Especially, in the melt release test, the location of the working coil is important to make the thin crust at the bottom of the crucible

Formulation and Characterization of Waste Glasses with Varying Processing Temperature

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong-Sang; Schweiger, M. J.; Rodriguez, Carmen P.; Lepry, William C.; Lang, Jesse B.; Crum, Jarrod V.; Vienna, John D.; Johnson, Fabienne; Marra, James C.; Peeler, David K.

2011-10-17

This report documents the preliminary results of glass formulation and characterization accomplished within the finished scope of the EM-31 technology development tasks for WP-4 and WP-5, including WP-4.1.2: Glass Formulation for Next Generation Melter, WP-5.1.2.3: Systematic Glass Studies, and WP-5.1.2.4: Glass Formulation for Specific Wastes. This report also presents the suggested studies for eventual restart of these tasks. The initial glass formulation efforts for the cold crucible induction melter (CCIM), operating at {approx}1200 C, with selected HLW (AZ-101) and LAW (AN-105) successfully developed glasses with significant increase of waste loading compared to that is likely to be achieved based on expected reference WTP formulations. Three glasses formulated for AZ-101HLW and one glass for AN-105 LAW were selected for the initial CCIM demonstration melter tests. Melter tests were not performed within the finished scope of the WP-4.1.2 task. Glass formulations for CCIM were expanded to cover additional HLWs that have high potential to successfully demonstrate the unique advantages of the CCIM technologies based on projected composition of Hanford wastes. However, only the preliminary scoping tests were completed with selected wastes within the finished scope. Advanced glass formulations for the reference WTP melter, operating at {approx}1200 C, were initiated with selected specific wastes to determine the estimated maximum waste loading. The incomplete results from these initial formulation efforts are summarized. For systematic glass studies, a test matrix of 32 high-aluminum glasses was completed based on a new method developed in this study.

Formulation and Characterization of Waste Glasses with Varying Processing Temperature

International Nuclear Information System (INIS)

Kim, Dong-Sang; Schweiger, M.J.; Rodriguez, Carmen P.; Lepry, William C.; Lang, Jesse B.; Crum, Jarrod V.; Vienna, John D.; Johnson, Fabienne; Marra, James C.; Peeler, David K.

2011-01-01

This report documents the preliminary results of glass formulation and characterization accomplished within the finished scope of the EM-31 technology development tasks for WP-4 and WP-5, including WP-4.1.2: Glass Formulation for Next Generation Melter, WP-5.1.2.3: Systematic Glass Studies, and WP-5.1.2.4: Glass Formulation for Specific Wastes. This report also presents the suggested studies for eventual restart of these tasks. The initial glass formulation efforts for the cold crucible induction melter (CCIM), operating at ∼1200 C, with selected HLW (AZ-101) and LAW (AN-105) successfully developed glasses with significant increase of waste loading compared to that is likely to be achieved based on expected reference WTP formulations. Three glasses formulated for AZ-101HLW and one glass for AN-105 LAW were selected for the initial CCIM demonstration melter tests. Melter tests were not performed within the finished scope of the WP-4.1.2 task. Glass formulations for CCIM were expanded to cover additional HLWs that have high potential to successfully demonstrate the unique advantages of the CCIM technologies based on projected composition of Hanford wastes. However, only the preliminary scoping tests were completed with selected wastes within the finished scope. Advanced glass formulations for the reference WTP melter, operating at ∼1200 C, were initiated with selected specific wastes to determine the estimated maximum waste loading. The incomplete results from these initial formulation efforts are summarized. For systematic glass studies, a test matrix of 32 high-aluminum glasses was completed based on a new method developed in this study.

Compatibility tests of materials for a prototype ceramic melter for defense glass-waste products

International Nuclear Information System (INIS)

Wicks, G.G.

1979-01-01

Objective is to evaluate the corrosion/erosion resistance of melter materials. Materials tested were Monofrox K3 and E, Serv, Inconel 690, Pt, and SnO. Results show that Inconel 690 is the leading electrode material and Monofrox K3 the leading refractory candidate. Melter lifetime is estimated to be 2 to 5 years for defense waste

Vitrification of noble metals containing NCAW simulant with an engineering scale melter (ESM): Campaign report

Energy Technology Data Exchange (ETDEWEB)

Grunewald, W.; Roth, G.; Tobie, W.; Weisenburger, S.; Weiss, K.; Elliott, M.; Eyler, L.L.

1996-03-01

ESM has been designed as a 10th-scale model of the DWPF-type melter, currently the reference melter for nitrification of Hanford double shell tankwaste. ESM and related equipment have been integrated to the existing mockup vitrification plant VA-WAK at KfK. On June 2-July 10, 1992, a shakedown test using 2.61 m{sup 3} of NCAW (neutralized current acid waste) simulant without noble metals was performed. On July 11-Aug. 30, 1992, 14.23 m{sup 3} of the same simulant with nominal concentrations of Ru, Rh, and Pd were vitrified. Objective was to investigate the behavior of such a melter with respect to discharge of noble metals with routine glass pouring via glass overflow. Results indicate an accumulation of noble metals in the bottom area of the flat-bottomed ESM. About 65 wt% of the noble metals fed to the melter could be drained out, whereas 35 wt% accumulated in the melter, based on analysis of glass samples from glass pouring stream in to the canisters. After the melter was drained at the end of the campaign through a bottom drain valve, glass samples were taken from the residual bottom layer. The samples had significantly increased noble metals content (factor of 20-45 to target loading). They showed also a significant decrease of the specific electric resistance compared to bulk glass (factor of 10). A decrease of 10- 15% of the resistance between he power electrodes could be seen at the run end, but the total amount of noble metals accumulated was not yet sufficient enough to disturb the Joule heating of the glass tank severely.

Pilot-scale ceramic melter 1985-1986 rebuild: Nuclear Waste Treatment Program

International Nuclear Information System (INIS)

Koegler, S.S.

1987-07-01

The pilot-scale ceramic melter (PSCM) was subsequently dismantled, and the damaged and corroded components were repaired or replaced. The PSCM rebuild ensures that the melter will be available for an additional three to five years of planned testing. An analysis of the corrosion products and the failed electrodes indicated that the electrode bus connection welds may have failed due to a combination of chemical and mechanical effects. The electrodes were replaced with a design similar to the original electrodes, but with improved electrical bus connections. The implications of the PSCM electrode corrosion evaluation are that, although Inconel 690 has excellent corrosion resistance to molten glass, corrosion at the melt line in stagnant regions is a significant concern. Functional changes made during the rebuild included increases in wall and floor insulation to better simulate well-insulated melters, a decrease in the lid height for more prototypical plenum and off-gas conditions, and installation of an Inconel 690 trough and dam to improve glass pouring and prevent glass seepage. 9 refs., 33 figs., 5 tabs

Effect of melter feed foaming on heat flux to the cold cap

Science.gov (United States)

Lee, SeungMin; Hrma, Pavel; Pokorny, Richard; Klouzek, Jaroslav; VanderVeer, Bradley J.; Dixon, Derek R.; Luksic, Steven A.; Rodriguez, Carmen P.; Chun, Jaehun; Schweiger, Michael J.; Kruger, Albert A.

2017-12-01

The glass production rate, which is crucial for the nuclear waste cleanup lifecycle, is influenced by the chemical and mineralogical nature of melter feed constituents. The choice of feed materials affects both the conversion heat and the thickness of the foam layer that forms at the bottom of the cold cap and controls the heat flow from molten glass. We demonstrate this by varying the alumina source, namely, substituting boehmite or corundum for gibbsite, in a high-alumina high-level-waste melter feed. The extent of foaming was determined using the volume expansion test and the conversion heat with differential scanning calorimetry. Evolved gas analysis was used to identify gases responsible for the formation of primary and secondary foam. The foam thickness, a critical factor in the rate of melting, was estimated using known values of heat conductivities and melting rates. The result was in reasonable agreement with the foam thickness experimentally observed in quenched cold caps from the laboratory-scale melter.

Effect of melter feed foaming on heat flux to the cold cap

Energy Technology Data Exchange (ETDEWEB)

Lee, SeungMin; Hrma, Pavel; Pokorny, Richard; Klouzek, Jaroslav; VanderVeer, Bradley J.; Dixon, Derek R.; Luksic, Steven A.; Rodriguez, Carmen P.; Chun, Jaehun; Schweiger, Michael J.; Kruger, Albert A.

2017-12-01

The glass production rate, which is crucial for the nuclear waste cleanup lifecycle, is influenced by the chemical and mineralogical nature of melter feed constituents. The choice of feed materials affects both the conversion heat and the thickness of the foam layer that forms at the bottom of the cold cap and controls the heat flow from molten glass. We demonstrate this by varying the alumina source, namely, substituting boehmite or corundum for gibbsite, in a high-alumina high-level-waste melter feed. The extent of foaming was determined using the volume expansion test and the conversion heat with differential scanning calorimetry. Evolved gas analysis was used to identify gases responsible for the formation of primary and secondary foam. The foam thickness, a critical factor in the rate of melting, was estimated using known values of heat conductivities and melting rates. The result was in reasonable agreement with the foam thickness experimentally observed in the laboratory-scale melter.

Noble metals-compatible melter features development Phase 1: Establishing functional and design criteria and design concepts

International Nuclear Information System (INIS)

Elmore, M.R.; Siemens, D.H.; Chapman, C.C.

1996-03-01

Premature failures have occurred in melters at Japan's Tokai Mockup Facility and at the Federal Republic of Germany (FRG) PAMELA plant during processing of feeds with high levels of noble metals. Melter failure was due to the accumulation of an electrically conductive, noble metals-containing precipitates in the glass, that then resulted in short circuiting of the electrodes. A comparison was made of the anticipated Hanford Waste Vitrification Plant (HWVP) feed with the feeds processed in the FRG and Japanese melters. The evaluation showed that comparable levels of noble metals and other potential precipitate-forming components (e.g. Cr/Fe/Ni-spinels) exist in the HWVP feed. As a result, the HWVP project made a decision to modify the present reference melter design to include features to prevent the precipitation and accumulation or otherwise accommodate precipitated phases on a routine basis without loss of production capacity

CHARACTERIZATION OF VITRIFIED SAVANNAH RIVER SITE SB4 WASTE SURROGATE PRODUCED IN COLD CRUCIBLE

International Nuclear Information System (INIS)

Marra, J

2008-01-01

Savannah River Site (SRS) sludge batch 4 (SB4) waste surrogate with high aluminum and iron content was vitrified with commercially available Frit 503-R4 (8 wt.% Li 2 O, 16 wt.% B2O3, 76 wt.% SiO 2 ) by cold crucible inductive melting using lab- (56 mm inner diameter), bench- (236 mm) and large-scale (418 mm) cold crucible. The waste loading ranged between 40 and 60 wt.%. The vitrified products obtained in the lab-scale cold crucible were nearly amorphous with traces of unreacted quartz in the product with 40 wt.% waste loading and traces of spinel phase in the product with 50 wt.% waste loading. The glassy products obtained in the bench-scale cold crucible are composed of major vitreous and minor iron-rich spinel phase whose content at ∼60 wt.% waste loading may achieve ∼10 vol.%. The vitrified waste obtained in the large-scale cold crucible was also composed of major vitreous and minor spinel structure phases. No nepheline phase has been found. Average degree of crystallinity was estimated to be ∼12 vol.%. Anionic motif of the glass network is built from rather short metasilicate chains and boron-oxygen constituent based on boron-oxygen triangular units

Thermal stress analysis of an Am/Cm stabilization bushing melter

International Nuclear Information System (INIS)

Gong, C.; Hardy, B.J.

1996-01-01

Decades of nuclear material production at the Savannah River Site (SRS) has resulted in the generation of large quantities of the isotopes Am 243 and Cm 244 . Currently, the Am and Cm isotopes are stored as a nitric acid solution in a tank. The Am and Cm isotopes have great commercial value but must be transferred to the Oak Ridge National Laboratory (ORNL) for processing. The nitric acid solution contains other isotopes and is intensely radioactive, which makes storage a problem and precludes shipment in the liquid form. In order to stabilize the material for onsite storage and to permit transport the material from SRS to ORNL, it has been proposed that the Am and Cm be separated from other isotopes in the solution and vitrified. The vitrification process in the Platinum-Rhodium alloy vessel generates a wide spectrum of temperature distributions. The melter is partially supported by a suspension system and confined by the flexible insulation. The combination of the fluctuation of temperature distribution and variable boundary conditions, induces stresses and strains in the melter. The thermal stress analysis is carried out with the finite element code ABAQUS. This analysis is closely associated with the design, manufacture and testing of the melter. The results were compared with the test data

ENHANCED DOE HIGH LEVEL WASTE MELTER THROUGHPUT STUDIES: SRNL GLASS SELECTION STRATEGY

Energy Technology Data Exchange (ETDEWEB)

Raszewski, F; Tommy Edwards, T; David Peeler, D

2008-01-23

The Department of Energy has authorized a team of glass formulation and processing experts at the Savannah River National Laboratory (SRNL), the Pacific Northwest National Laboratory (PNNL), and the Vitreous State Laboratory (VSL) at Catholic University of America to develop a systematic approach to increase high level waste melter throughput (by increasing waste loading with minimal or positive impacts on melt rate). This task is aimed at proof-of-principle testing and the development of tools to improve waste loading and melt rate, which will lead to higher waste throughput. Four specific tasks have been proposed to meet these objectives (for details, see WSRC-STI-2007-00483): (1) Integration and Oversight, (2) Crystal Accumulation Modeling (led by PNNL)/Higher Waste Loading Glasses (led by SRNL), (3) Melt Rate Evaluation and Modeling, and (4) Melter Scale Demonstrations. Task 2, Crystal Accumulation Modeling/Higher Waste Loading Glasses is the focus of this report. The objective of this study is to provide supplemental data to support the possible use of alternative melter technologies and/or implementation of alternative process control models or strategies to target higher waste loadings (WLs) for the Defense Waste Processing Facility (DWPF)--ultimately leading to higher waste throughputs and a reduced mission life. The glass selection strategy discussed in this report was developed to gain insight into specific technical issues that could limit or compromise the ability of glass formulation efforts to target higher WLs for future sludge batches at the Savannah River Site (SRS). These technical issues include Al-dissolution, higher TiO{sub 2} limits and homogeneity issues for coupled-operations, Al{sub 2}O{sub 3} solubility, and nepheline formation. To address these technical issues, a test matrix of 28 glass compositions has been developed based on 5 different sludge projections for future processing. The glasses will be fabricated and characterized based on

Test Plan: Phase 1, Hanford LLW melter tests, GTS Duratek, Inc

International Nuclear Information System (INIS)

Eaton, W.C.

1995-01-01

This document provides a test plan for the conduct of vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384215] is GTS Duratek, Inc., Columbia, Maryland. The GTS Duratek project manager for this work is J. Ruller. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a DuraMelter trademark vitrification system

Processing of Oak Ridge B ampersand C pond sludge surrogate in the transportable vitrification system

International Nuclear Information System (INIS)

Zamecnik, J.R.; Young, S.R.; Peeler, D.K.; Smith, M.E.

1997-01-01

The Transportable Vitrification System (TVS) developed at the Savannah River Site is designed to process low-level and mixed radioactive wastes into a stable glass product. The TVS consists of a feed preparation and delivery system, a joule-heated melter, and an offgas treatment system. Surrogate Oak Ridge Reservation (ORR) B ampersand amp;C pond sludge was treated in a demonstration of the TVS system at Clemson University and at ORR. After initial tests with soda-lime-silica (SLS) feed, three melter volumes of glass were produced from the surrogate feed. A forthcoming report will describe glass characterization; and melter feeding, operation, and glass pouring. Melter operations described will include slurry characterization and feeding, factors affecting feed melt rates, glass pouring and pour rate constraints, and melter operating temperatures. Residence time modeling of the melter will also be discussed. Characterization of glass; including composition, predicted liquidity and viscosity, Toxic Characteristic Leaching Procedure (TCLP), and devitrification will be covered. Devitrification was a concern in glass container tests and was found to be mostly dependent on the cooling rate. Crucible tests indicated that melter shutdown with glass containing Fe and Li was also a devitrification concern, so the melter was flushed with SLS glass before cooldown

Commercialization project of Ulchin vitrification

International Nuclear Information System (INIS)

Jo, Hyun-Jun; Kim, Cheon-Woo; Hwang, Tae-Won

2011-01-01

The Ulchin Vitrification Facility (UVF), to be used for the vitirification of low- and intermediate-level radioactive waste (LILW) generated by nuclear power plants (NPPs), is the world's first commercial facility using Cold Crucible Induction Melter (CCIM) technology. The construction of the facility was begun in 2005 and was completed in 2007. From December 2007 to September 2009, all key performance tests, such as the system functional test, the cold test, the hot test, and the real waste test, were successfully carried out. The UVF commenced commercial operation in October 2009 for the vitrification of radioactive waste. (author)

Control of DWPF [Defense Waste Processing Facility] melter feed composition

International Nuclear Information System (INIS)

Edwards, R.E. Jr.; Brown, K.G.; Postles, R.L.

1990-01-01

The Defense Waste Processing Facility will be used to immobilize Savannah River Site high-level waste into a stable borosilicate glass for disposal in a geologic repository. Proper control of the melter feed composition in this facility is essential to the production of glass which meets product durability constraints dictated by repository regulations and facility processing constraints dictated by melter design. A technique has been developed which utilizes glass property models to determine acceptable processing regions based on the multiple constraints imposed on the glass product and to display these regions graphically. This system along with the batch simulation of the process is being used to form the basis for the statistical process control system for the facility. 13 refs., 3 figs., 1 tab

Reproducing crucible steel: a practical guide and a comparative analysis to persian manuscripts

Directory of Open Access Journals (Sweden)

Moshtagh Khorasani, Manouchehr

2013-12-01

Full Text Available Different terms are used in old Persian manuscripts, such as Ta’id Besârat, to define and refer to crucible or watered steel and different types of swords. However, there are few manuscripts that describe the way crucible steel cakes and blades were made such as the manuscript Gŏharnâme. The present article deals with the making of crucible steel as described in Persian manuscripts and also with a new reproduction process of making crucible steel as conducted by the Finnish smith Niko Hynninen.Los antiguos manuscritos persas, tales como Ta’id Besârat, emplean diversos términos para definir y referirse al acero de crisol o acero de Damasco y a diversos tipos de espada. Sin embargo, existen pocos manuscritos que describan el modo en que se elaboraban los lingotes y hojas de acero de crisol, entre ellos el manuscrito Gŏharnâme. El presente artículo describe el proceso de elaboración del acero de crisol tal y como lo refieren los manuscritos persas, así como una moderna reproducción del mismo realizada por el forjador finlandés Niko Hynninen.

Integrated DWPF Melter System (IDMS) campaign report: The first two noble metals operations

International Nuclear Information System (INIS)

Hutson, N.D.; Zamecnik, J.R.; Smith, M.E.; Miller, D.H.; Ritter, J.A.

1991-01-01

The Integrated DWPF Melter System (IDMS) is designed and constructed to provide an engineering-scale representation of the DWPF melter and its associated feed preparation and off-gas systems. The facility is the first pilot-scale melter system capable of processing mercury, and flowsheet levels of halides and noble metals. In order to characterize the processing of noble metals (Pd, Rh, Ru, and Ag) on a large scale, the IDMS will be operated batchstyle for at least nine feed preparation cycles. The first two of these operations are complete. The major observation to date occurred during the second run when significant amounts of hydrogen were evolved during the feed preparation cycle. The runs were conducted between June 7, 1990 and March 8, 1991. This time period included nearly six months of ''fix-up'' time when forced air purges were installed on the SRAT MFT and other feed preparation vessels to allow continued noble metals experimentation

Preliminary analysis of species partitioning in the DWPF melter. Sludge batch 7A

Energy Technology Data Exchange (ETDEWEB)

Choi, A. S. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Smith III, F. G. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-01-01

The work described in this report is preliminary in nature since its goal was to demonstrate the feasibility of estimating the off-gas carryover from the Defense Waste Processing Facility (DWPF) melter based on a simple mass balance using measured feed and glass pour stream (PS) compositions and time-averaged melter operating data over the duration of one canister-filling cycle. The DWPF has been in radioactive operation for over 20 years processing a wide range of high-level waste (HLW) feed compositions under varying conditions such as bubbled vs. non-bubbled and feeding vs. idling. So it is desirable to find out how the varying feed compositions and operating parameters would have impacted the off-gas entrainment. However, the DWPF melter is not equipped with off-gas sampling or monitoring capabilities, so it is not feasible to measure off-gas entrainment rates directly. The proposed method provides an indirect way of doing so.

Volatilization and redox testing in a DC arc melter: FY-93 and FY-94

International Nuclear Information System (INIS)

Grandy, J.D.; Sears, J.W.; Soelberg, N.R.; Reimann, G.A.; McIlwain, M.E.

1996-07-01

The purpose of these experiments was to study the dissolution, retention, volatilization, and trapping of transuranic radionuclide elements (TRUs), mixed fission and activation products, and high vapor pressure metals (HVPMS) during processing in a high temperature arc furnace. In all cases, surrogate elements (lanthanides) were used in place of radioactive ones. The experiments were conducted utilizing a small DC arc melter developed at the Idaho National Engineering Laboratory (INEL) Research Center (IRC). The small arc melter was originally developed in 1992 and has been used previously for waste form studies of iron enriched basalt (IEB) and IEB with zirconium and titanium additions (IEB4). Section 3 contains a description of the small arc melter and its operational capabilities are discussed in Chapter 4. The remainder of the document describes each testing program and then discusses results and findings

Summary Of Cold Crucible Vitrification Tests Results With Savannah River Site High Level Waste Surrogates

Energy Technology Data Exchange (ETDEWEB)

Stefanovsky, Sergey; Marra, James; Lebedev, Vladimir

2014-01-13

The cold crucible inductive melting (CCIM) technology successfully applied for vitrification of low- and intermediate-level waste (LILW) at SIA Radon, Russia, was tested to be implemented for vitrification of high-level waste (HLW) stored at Savannah River Site, USA. Mixtures of Sludge Batch 2 (SB2) and 4 (SB4) waste surrogates and borosilicate frits as slurries were vitrified in bench- (236 mm inner diameter) and full-scale (418 mm inner diameter) cold crucibles. Various process conditions were tested and major process variables were determined. Melts were poured into 10L canisters and cooled to room temperature in air or in heat-insulated boxes by a regime similar to Canister Centerline Cooling (CCC) used at DWPF. The products with waste loading from ~40 to ~65 wt.% were investigated in details. The products contained 40 to 55 wt.% waste oxides were predominantly amorphous; at higher waste loadings (WL) spinel structure phases and nepheline were present. Normalized release values for Li, B, Na, and Si determined by PCT procedure remain lower than those from EA glass at waste loadings of up to 60 wt.%.

Proposed Strategies for DWPF Melter Off-Gas Surge Control

International Nuclear Information System (INIS)

CHOI, ALEXANDERS.

2004-01-01

Off-gas surging is inherent to the operation of slurry-fed melters. Although the melter design and the feed chemistry are both known to significantly affect off-gas surging, the frequency and intensity of surges are in essence unpredictable. In typical off-gas surges, both condensable and non condensable flows spike simultaneously. Condensable or steam surges have been observed to occur as the boiling water layer occasionally falls into the crevices of the cold cap or flows over the edges of the cold cap, thereby coming in contact with the melt surface. The resulting steam surges can pressurize the melter considerably and, therefore, are responsible for the bulk of pressure transients that propagate throughout the off-gas system. The non condensable surges occur as the calcine gases that have been accumulating within the cold cap finally build up enough pressure to be released through the temporary openings of the cold cap. The analysis of off-gas data has shown that over 90 of the gas released during a surge is due to steam.1 Therefore, it is essential to have a large inventory of water in the cold cap for any significant pressure spikes to occur. With the Melter 2 vapor space temperature typically running at 720C, the water layer in the cold cap will quickly evaporate once the feeding stops, and the potential for any large pressure spikes should practically cease to exist. The analysis also showed that large pressure spikes well above 2 inches H2O cannot occur under the steam surge scenarios described above. More severe conditions should prevail and one such condition would be that the feed materials form a mound with a growing lake on top, while the melt below remains very fluidic due to its low viscosity, thus resulting in greater movements both in the lateral as well as vertical directions. Once the mound begins to grow, its rate should accelerate, since the heat transfer rate to the upper regions of the cold cap is inversely proportional to the cold cap

Startup and operation of a plant-scale continuous glass melter for vitrification of Savannah River Plant simulated waste

International Nuclear Information System (INIS)

Willis, T.A.

1980-01-01

The reference process for disposal of radioactive waste from the Savannah River Plant is vitrification of the waste in borosilicate glass in a continuous glass melter. Design, startup, and operation of a plant-scale developmental melter system are discussed

Influence of Crucible Thermal Conductivity on Crystal Growth in an Industrial Directional Solidification Process for Silicon Ingots

Directory of Open Access Journals (Sweden)

Zaoyang Li

2016-01-01

Full Text Available We carried out transient global simulations of heating, melting, growing, annealing, and cooling stages for an industrial directional solidification (DS process for silicon ingots. The crucible thermal conductivity is varied in a reasonable range to investigate its influence on the global heat transfer and silicon crystal growth. It is found that the crucible plays an important role in heat transfer, and therefore its thermal conductivity can influence the crystal growth significantly in the entire DS process. Increasing the crucible thermal conductivity can shorten the time for melting of silicon feedstock and growing of silicon crystal significantly, and therefore large thermal conductivity is helpful in saving both production time and power energy. However, the high temperature gradient in the silicon ingots and the locally concave melt-crystal interface shape for large crucible thermal conductivity indicate that high thermal stress and dislocation propagation are likely to occur during both growing and annealing stages. Based on the numerical simulations, some discussions on designing and choosing the crucible thermal conductivity are presented.

Durability of glasses from the Hg-doped Integrated DWPF Melter System (IDMS) campaign

International Nuclear Information System (INIS)

Jantzen, C.M.

1992-01-01

The Integrated DWPF Melter System (IDMS) for the vitrification of high-level radioactive wastes is designed and constructed to be a 1/9th scale prototype of the full scale Defense Waste Processing Facility (DWPF) melter. The IDMS facility is the first engineering scale melter system capable of processing mercury, and flowsheet levels of halides and noble metals. In order to determine the effects of mercury on the feed preparation process, the off-gas chemistry, glass melting behavior, and glass durability, a three-run mercury (Hg) campaign was conducted. The glasses produced during the Hg campaign were composed of Batch 1 sludge, simulated precipitate hydrolysis aqueous product (PHA) from the Precipitate Hydrolysis Experimental Facility (PHEF), and Frit 202. The glasses were produced using the DWPF process/product models for glass durability, viscosity, and liquidus. The durability model indicated that the glasses would all be more durable than the glass qualified in the DWPF Environmental Assessment (EA). The glass quality was verified by performing the Product Consistency Test (PCT) which was designed for glass durability testing in the DWPF

Hazards analysis of TNX Large Melter-Off-Gas System

International Nuclear Information System (INIS)

Randall, C.T.

1982-03-01

Analysis of the potential safety hazards and an evaluation of the engineered safety features and administrative controls indicate that the LMOG System can be operated without undue hazard to employees or the public, or damage to equipment. The safety features provided in the facility design coupled with the planned procedural and administrative controls make the occurrence of serious accidents very improbable. A set of recommendations evolved during this analysis that was judged potentially capable of further reducing the probability of personnel injury or further mitigating the consequences of potential accidents. These recommendations concerned areas such as formic acid vapor hazards, hazard of feeding water to the melter at an uncontrolled rate, prevention of uncontrolled glass pours due to melter pressure excursions and additional interlocks. These specific suggestions were reviewed with operational and technical personnel and are being incorporated into the process. The safeguards provided by these recommendations are discussed in this report

Predictive modeling of crystal accumulation in high-level waste glass melters processing radioactive waste

Science.gov (United States)

Matyáš, Josef; Gervasio, Vivianaluxa; Sannoh, Sulaiman E.; Kruger, Albert A.

2017-11-01

The effectiveness of high-level waste vitrification at Hanford's Waste Treatment and Immobilization Plant may be limited by precipitation/accumulation of spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr)2O4] in the glass discharge riser of Joule-heated ceramic melters during idling. These crystals do not affect glass durability; however, if accumulated in thick layers, they can clog the melter and prevent discharge of molten glass into canisters. To address this problem, an empirical model was developed that can predict thicknesses of accumulated layers as a function of glass composition. This model predicts well the accumulation of single crystals and/or small-scale agglomerates, but excessive agglomeration observed in high-Ni-Fe glass resulted in an underprediction of accumulated layers, which gradually worsened over time as an increased number of agglomerates formed. The accumulation rate of ∼53.8 ± 3.7 μm/h determined for this glass will result in a ∼26 mm-thick layer after 20 days of melter idling.

Predictive modeling of crystal accumulation in high-level waste glass melters processing radioactive waste

Energy Technology Data Exchange (ETDEWEB)

Matyáš, Josef; Gervasio, Vivianaluxa; Sannoh, Sulaiman E.; Kruger, Albert A.

2017-11-01

The effectiveness of HLW vitrification is limited by precipitation/accumulation of spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr)2O4] in the glass discharge riser of Joule-heated ceramic melters during idling. These crystals do not affect glass durability; however, if accumulated in thick layer, they can clog the melter and prevent discharge of molten glass into canisters. To address this problem, an empirical model was developed that can predict thicknesses of accumulated layers as a function of glass composition. This model predicts well the accumulation of single crystals and/or small-scale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ~53.8 ± 3.7 µm/h determined for this glass will result in ~26 mm thick layer in 20 days of melter idling.

TESTS WITH HIGH-BISMUTH HLW GLASSES FINAL REPORT VSL-10R1780-1, Rev. 0; 12/13/10

International Nuclear Information System (INIS)

Matlack, K.S.; Kruger, A.A.; Joseph, I.; Gan, H.; Kot, W.K.; Chaudhuri, M.; Mohr, R.K.; Mckeown, D.A.; Bardakei, T.; Gong, W.; Buecchele, A.C.; Pegg, I.L.

2011-01-01

This Final Report describes the testing of glass formulations developed for Hanford High Level Waste (HLW) containing high concentrations of bismuth. In previous work on high-bismuth HLW streams specified by the Office of River Protection (ORP), fully compliant, high waste loading compositions were developed and subjected to melter testing on the DM100 vitrification system. However, during heat treatment according to the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW canister centerline cooling (CCC) curves, crucible melts of the high-bismuth glasses were observed to foam. Clearly, such an occurrence during cooling of actual HLW canisters would be highly undesirable. Accordingly, the present work involves larger-scale testing to determine whether this effect occurs under more prototypical conditions, as well as crucible-scale tests to determine the causes and potentially remediate the observed foaming behavior. The work included preparation and characterization of crucible melts designed to determine the underlying causes of the foaming behavior as well as to assess potential mitigation strategies. Testing was also conducted on the DM1200 HLW Pilot melter with a composition previously tested on the DM100 and shown to foam during crucible-scale CCC heat treatment. The DM1200 tests evaluated foaming of glasses over a range of bismuth concentrations poured into temperature-controlled, 55-gallon drums which have a diameter that is close to that of the full-scale WTP HLW canisters. In addition, the DM1200 tests provided the first large-scale melter test data on high-bismuth WTP HLW compositions, including information on processing rates, cold cap behavior and off-gas characteristics, and data from this waste composition on the prototypical DM1200 off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for ORP on the same waste composition. The scope of this study was outlined in a Test Plan that was

TESTS WITH HIGH-BISMUTH HLW GLASSES FINAL REPORT VSL-10R1780-1 REV 0 12/13/10

Energy Technology Data Exchange (ETDEWEB)

MATLACK KS; KRUGER AA; JOSEPH I; GAN H; KOT WK; CHAUDHURI M; MOHR RK; MCKEOWN DA; BARDAKEI T; GONG W; BUECCHELE AC; PEGG IL

2011-01-05

This Final Report describes the testing of glass formulations developed for Hanford High Level Waste (HLW) containing high concentrations of bismuth. In previous work on high-bismuth HLW streams specified by the Office of River Protection (ORP), fully compliant, high waste loading compositions were developed and subjected to melter testing on the DM100 vitrification system. However, during heat treatment according to the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW canister centerline cooling (CCC) curves, crucible melts of the high-bismuth glasses were observed to foam. Clearly, such an occurrence during cooling of actual HLW canisters would be highly undesirable. Accordingly, the present work involves larger-scale testing to determine whether this effect occurs under more prototypical conditions, as well as crucible-scale tests to determine the causes and potentially remediate the observed foaming behavior. The work included preparation and characterization of crucible melts designed to determine the underlying causes of the foaming behavior as well as to assess potential mitigation strategies. Testing was also conducted on the DM1200 HLW Pilot melter with a composition previously tested on the DM100 and shown to foam during crucible-scale CCC heat treatment. The DM1200 tests evaluated foaming of glasses over a range of bismuth concentrations poured into temperature-controlled, 55-gallon drums which have a diameter that is close to that of the full-scale WTP HLW canisters. In addition, the DM1200 tests provided the first large-scale melter test data on high-bismuth WTP HLW compositions, including information on processing rates, cold cap behavior and off-gas characteristics, and data from this waste composition on the prototypical DM1200 off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for ORP on the same waste composition. The scope of this study was outlined in a Test Plan that was

Ceramic Materials Selection of Fuel Crucibles based on Plasma Spray Coating for SFR

Energy Technology Data Exchange (ETDEWEB)

Song, Hoon; Kim, Jonghwan; Kim, Hyungtae; Ko, Youngmo; Woo, Yoonmyung; Oh, Seokjin; Kim, Kihwan; Lee, Chanbock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-07-01

The plasma-sprayed coating can provide the crucible with a denser, more friable coating layer, compared with the more friable coating layer formed by slurry-coating, which was used to prevent the interaction between melt and crucibles. Plasma-sprayed coatings are consolidated by mechanical interlocking of the molten particles impacting on the substrate and are dense by the heat applied by the plasma. The increased coating density is advantageous because it should not require frequent re coating and U-Zr melt penetration through the protective layer is more difficult in a dense coating than in a porous coating. In this study, we used Vacuum Plasma Spray method to investigate permanent coatings for re-usable crucibles for melting and casting of metallic fuel onto niobium substrates. Niobium was selected as a substrate because of its refractory nature and the coefficient of thermal expansion is similar to that of many of the candidate materials. After the HfC, ZrC, TiC, TaC, Y{sub 2}O{sub 3}, and 8% YSZ coatings were applied the resulting microstructure and chemical compositions was characterized to find the optimum process conditions for coating. Thermal plasma-sprayed coatings of refractory materials can be applied to develop a re-usable crucible coating for metallic fuel, such as the U-Zr alloy proposed for sodium cooled fast reactors.

Feed process studies: Research-Scale Melter

Energy Technology Data Exchange (ETDEWEB)

Whittington, K.F.; Seiler, D.K.; Luey, J.; Vienna, J.D.; Sliger, W.A.

1996-09-01

In support of a two-phase approach to privatizing the processing of hazardous and radioactive waste at Hanford, research-scale melter (RSM) experiments were conducted to determine feed processing characteristics of two potential privatization Phase 1 high-level waste glass formulations and to determine if increased Ag, Te, and noble metal amounts would have bad effects. Effects of feed compositions and process conditions were examined for processing rate, cold cap behavior, off-gas, and glass properties. The 2 glass formulations used were: NOM-2 with adjusted waste loading (all components except silica and soda) of 25 wt%, and NOM-3 (max waste loaded glass) with adjusted waste loading of 30 wt%. The 25 wt% figure is the minimum required in the privatization Request for Proposal. RSM operated for 19 days (5 runs). 1010 kg feed was processed, producing 362 kg glass. Parts of runs 2 and 3 were run at 10 to 30 degrees above the nominal temperature 1150 C, with the most significant processing rate increase in run 3. Processing observations led to the choice of NOM-3 for noble metal testing in runs 4 and 5. During noble metal testing, processing rates fell 50% from baseline. Destructive analysis showed that a layer of noble metals and noble metal oxides settled on the floor of the melter, leading to current ``channeling`` which allowed the top section to cool, reducing production rates.

Feed process studies: Research-Scale Melter

International Nuclear Information System (INIS)

Whittington, K.F.; Seiler, D.K.; Luey, J.; Vienna, J.D.; Sliger, W.A.

1996-09-01

In support of a two-phase approach to privatizing the processing of hazardous and radioactive waste at Hanford, research-scale melter (RSM) experiments were conducted to determine feed processing characteristics of two potential privatization Phase 1 high-level waste glass formulations and to determine if increased Ag, Te, and noble metal amounts would have bad effects. Effects of feed compositions and process conditions were examined for processing rate, cold cap behavior, off-gas, and glass properties. The 2 glass formulations used were: NOM-2 with adjusted waste loading (all components except silica and soda) of 25 wt%, and NOM-3 (max waste loaded glass) with adjusted waste loading of 30 wt%. The 25 wt% figure is the minimum required in the privatization Request for Proposal. RSM operated for 19 days (5 runs). 1010 kg feed was processed, producing 362 kg glass. Parts of runs 2 and 3 were run at 10 to 30 degrees above the nominal temperature 1150 C, with the most significant processing rate increase in run 3. Processing observations led to the choice of NOM-3 for noble metal testing in runs 4 and 5. During noble metal testing, processing rates fell 50% from baseline. Destructive analysis showed that a layer of noble metals and noble metal oxides settled on the floor of the melter, leading to current ''channeling'' which allowed the top section to cool, reducing production rates

Investigation of Reusable Crucibles on Uranium Casting by Injection Method

International Nuclear Information System (INIS)

Song, Hoon; Kim, Jong-Hwan; Ko, Young-Mo; Woo, Yoon-Myung; Kim, Ki-Hwan; Lee, Chan-Bock

2014-01-01

Slurry applied coatings must be recoated after every batch. Thermal plasma-sprayed coatings of refractory materials can be applied to develop a re-usable crucible coating for metallic fuel. Plasma-sprayed coating can provide a crucible with a denser, more durable, coating layer, compared with the more friable coating layer formed by slurry-coating. Plasma-sprayed coatings are consolidated by mechanical interlocking of the molten particles impacting on the substrate and are dense from the heat applied by the plasma. Although the protective layer is more difficult in a dense coating than in a porous coating, the increased coating density is advantageous because it should not require frequent recoating or U-Zr melt penetration. In this study, we used a Vacuum Plasma Spray (VPS) method, which is suitable to prevent oxidization and has a number of advantages such as low defect density and excellent adhesion of the coating layer, to investigate permanent coatings for re-usable crucibles for melting and casting of metallic fuel. After coatings, interaction studies between molten U-Zr alloys and the plasma sprayed coatings were also carried out. We summarized the results of the coating methods. All coated samples maintained good coating integrity in a U-Zr melt, but most of the coating method samples did not maintain integrity in the U-Zr-RE melt because of the cracks or microcracks of the coating layer, presumably formed from the thermal expansion difference. Only the TaC(100)-Y 2 O 3 (100) DL VPS coated rod survived the 2 cycles dipping test of U-Zr-RE melt. This is likely caused by good adhesion of the TaC coating onto the niobium rod and the chemical inertness of Y 2 O 3 coating material in the U-Zr-RE melt. Based on the results from the interactions with U-10Zr and U-10Zr-5RE melt, TaC(100)-Y 2 O 3 (100) plasma-sprayed coating methods have been applied to real graphite crucibles

Startup of a Joule-heated glass melter with a graphite slurry

International Nuclear Information System (INIS)

Allen, T.L.; Routt, K.R.; Porter, M.A.

1983-01-01

This paper discusses the theoretical equations and physical and electrical property data of various graphite slurries for starting up a glass melter. An application test is also included to demonstrate the graphite slurry startup technique

Immobilization of high-level defense waste in a slurry-fed electric glass melter

International Nuclear Information System (INIS)

Brouns, R.A.; Mellinger, G.B.; Nelson, T.A.; Oma, K.H.

1980-11-01

Scoping studies have been performed at the Pacific Northwest Laboratory related to the direct liquid-feeding of a generic high-level defense waste to a joule-heated ceramic melter. Tests beginning on the laboratory scale and progressing to full-scale operation are reported. Laboratory work identified the need for a reducing agent in the feed to help control the foaming tendencies of the waste glass. These tests also indicated that suspension agents were helpful in reducing the tendency of solids to settle out of the liquid feed. Testing was then moved to a larger pilot-scale melter (designed for approx. 2.5 kg/h) where verification of the flowsheet examined in the lab was accomplished. It was found that the reducing agent controlled foaming and did not result in the precipitation of metals. Pumping problems were encountered when slurries with higher than normal solids content were fed. A demonstration (designed for approx. 50 kg/h) in a full-scale melter was then made with the tested flowsheet; however, the amount of reducing agent had to be increased. In addition, it was found that feed control needed further development; however, steady-state operation was achieved giving encouraging results on process capacities. During steady-state operation, ruthenium losses to the offgas system averaged less than 0.16%, while cesium losses were somewhat higher, ranging from 0.91 to 24% and averaging 13%. Particulate decontamination factors from feed to offgas in the melter ranged from 5 x 10 2 to greater than 10 3 without any filtration or treatment. Approximately 1050 kg of glass was produced from 2900 L of waste at rates up to 40 kg/h

Preliminary Technology Maturation Plan for Immobilization of High-Level Waste in Glass Ceramics

Energy Technology Data Exchange (ETDEWEB)

Vienna, John D.; Crum, Jarrod V.; Sevigny, Gary J.; Smith, G L.

2012-09-30

A technology maturation plan (TMP) was developed for immobilization of high-level waste (HLW) raffinate in a glass ceramics waste form using a cold-crucible induction melter (CCIM). The TMP was prepared by the following process: 1) define the reference process and boundaries of the technology being matured, 2) evaluate the technology elements and identify the critical technology elements (CTE), 3) identify the technology readiness level (TRL) of each of the CTE’s using the DOE G 413.3-4, 4) describe the development and demonstration activities required to advance the TRLs to 4 and 6 in order, and 5) prepare a preliminary plan to conduct the development and demonstration. Results of the technology readiness assessment identified five CTE’s and found relatively low TRL’s for each of them: • Mixing, sampling, and analysis of waste slurry and melter feed: TRL-1 • Feeding, melting, and pouring: TRL-1 • Glass ceramic formulation: TRL-1 • Canister cooling and crystallization: TRL-1 • Canister decontamination: TRL-4 Although the TRL’s are low for most of these CTE’s (TRL-1), the effort required to advance them to higher values. The activities required to advance the TRL’s are listed below: • Complete this TMP • Perform a preliminary engineering study • Characterize, estimate, and simulate waste to be treated • Laboratory scale glass ceramic testing • Melter and off-gas testing with simulants • Test the mixing, sampling, and analyses • Canister testing • Decontamination system testing • Issue a requirements document • Issue a risk management document • Complete preliminary design • Integrated pilot testing • Issue a waste compliance plan A preliminary schedule and budget were developed to complete these activities as summarized in the following table (assuming 2012 dollars). TRL Budget Year MSA FMP GCF CCC CD Overall $M 2012 1 1 1 1 4 1 0.3 2013 2 2 1 1 4 1 1.3 2014 2 3 1 1 4 1 1.8 2015 2 3 2 2 4 2 2.6 2016 2 3 2 2 4 2 4

Baseline tests for arc melter vitrification of INEL buried wastes. Volume 1: Facility description and summary data report

International Nuclear Information System (INIS)

Oden, L.L.; O'Connor, W.K.; Turner, P.C.; Soelberg, N.R.; Anderson, G.L.

1993-01-01

This report presents field results and raw data from the Buried Waste Integrated Demonstration (BWID) Arc Melter Vitrification Project Phase 1 baseline test series conducted by the Idaho National Engineering Laboratory (INEL) in cooperation with the U.S. Bureau of Mines (USBM). The baseline test series was conducted using the electric arc melter facility at the USBM Albany Research Center in Albany, Oregon. Five different surrogate waste feed mixtures were tested that simulated thermally-oxidized, buried, TRU-contaminated, mixed wastes and soils present at the INEL. The USBM Arc Furnace Integrated Waste Processing Test Facility includes a continuous feed system, the arc melting furnace, an offgas control system, and utilities. The melter is a sealed, 3-phase alternating current (ac) furnace approximately 2 m high and 1.3 m wide. The furnace has a capacity of 1 metric ton of steel and can process as much as 1,500 lb/h of soil-type waste materials. The surrogate feed materials included five mixtures designed to simulate incinerated TRU-contaminated buried waste materials mixed with INEL soil. Process samples, melter system operations data and offgas composition data were obtained during the baseline tests to evaluate the melter performance and meet test objectives. Samples and data gathered during this program included (a) automatically and manually logged melter systems operations data, (b) process samples of slag, metal and fume solids, and (c) offgas composition, temperature, velocity, flowrate, moisture content, particulate loading and metals content. This report consists of 2 volumes: Volume I summarizes the baseline test operations. It includes an executive summary, system and facility description, review of the surrogate waste mixtures, and a description of the baseline test activities, measurements, and sample collection. Volume II contains the raw test data and sample analyses from samples collected during the baseline tests

Pyrolysis and oxidative pyrolysis experiments with organization exchange resin

International Nuclear Information System (INIS)

Chun, Ung Kyung

1997-01-01

Pyrolysis may be an important pretreatment step before vitrification in a cold crucible melter (CCM). During vitrification of organic resin the carbon or other remaining residues may harm the performance of the cold crucible melter of the eventual stability of the final glass product. Hence, it is important to reduce or prevent such harmful waste from entry into the cold crucible melter. Pretreatment with pyrolysis will generally provide volume reduction resulting in less amount of solid waste that needs to be handled by the CCM; in addition, the pyrolytic processes may breakdown much of the complex organics causing release through volatilization resulting in less carbon and other harmful substances. Hence, KEPRI has undertaken studies on the pyrolysis and oxidative pyrolysis of organic ion exchange resin. Pyrolysis and oxidative pyrolysis were examined with TGA and a tube furnace. TGA results for pyrolysis with the flow of nitrogen indicate that even after pyrolyzing from room temperature to about 900 deg C, a significant mass fraction of the original cationic resin remains, approximately 46 %. The anionic resin when pyrolytically heated in a flow of nitrogen only, from room temperature to about 900 deg C, produced a final residue mass fraction of about 8 percent. Oxidation at a ratio of air to nitrogen, 1:2, reduced the cationic resin to 5.3% when heated at 5 C/min. Oxidation of anionic resin at the same ratio and same heating rate left almost no solid residue. Pyrolysis (e.g. nitrogen-only environment) in the tube furnace of larger samples relative to the TGA produced very similar results to the TGA. The differences may be attributed to the scale effects such as surface area exposure to the gas stream, temperature distributions throughout the resin, etc. (author) 7 refs., 7 figs

Pyrolysis and oxidative pyrolysis experiments with organization exchange resin

Energy Technology Data Exchange (ETDEWEB)

Chun, Ung Kyung [Korea Electric Power Research Insititute, Taejon (Korea, Republic of)

1997-12-31

Pyrolysis may be an important pretreatment step before vitrification in a cold crucible melter (CCM). During vitrification of organic resin the carbon or other remaining residues may harm the performance of the cold crucible melter of the eventual stability of the final glass product. Hence, it is important to reduce or prevent such harmful waste from entry into the cold crucible melter. Pretreatment with pyrolysis will generally provide volume reduction resulting in less amount of solid waste that needs to be handled by the CCM; in addition, the pyrolytic processes may breakdown much of the complex organics causing release through volatilization resulting in less carbon and other harmful substances. Hence, KEPRI has undertaken studies on the pyrolysis and oxidative pyrolysis of organic ion exchange resin. Pyrolysis and oxidative pyrolysis were examined with TGA and a tube furnace. TGA results for pyrolysis with the flow of nitrogen indicate that even after pyrolyzing from room temperature to about 900 deg C, a significant mass fraction of the original cationic resin remains, approximately 46 %. The anionic resin when pyrolytically heated in a flow of nitrogen only, from room temperature to about 900 deg C, produced a final residue mass fraction of about 8 percent. Oxidation at a ratio of air to nitrogen, 1:2, reduced the cationic resin to 5.3% when heated at 5 C/min. Oxidation of anionic resin at the same ratio and same heating rate left almost no solid residue. Pyrolysis (e.g. nitrogen-only environment) in the tube furnace of larger samples relative to the TGA produced very similar results to the TGA. The differences may be attributed to the scale effects such as surface area exposure to the gas stream, temperature distributions throughout the resin, etc. (author) 7 refs., 7 figs.

Formulation of special glass frit and its use for decontamination of Joule melter employed for vitrification of high level and radioactive liquid waste

International Nuclear Information System (INIS)

Valsala, T.P.; Mishra, P.K.; Thakur, D.A.; Ghongane, D.E.; Jayan, R.V.; Dani, U.; Sonavane, M.S.; Kulkarni, Y.

2012-01-01

Advanced vitrification system at TWMP Tarapur was used for successful vitrification of large volume of HLW stored in waste tank farm. After completion of the operational life of the joule melter, dismantling was planned. Prior to the dismantling, the hold up inventory of active glass product from the melter was flushed out using specially formulated inactive glass frit to reduce the air activity buildup in the cell during dismantling operations. The properties of the special glass frit prepared are comparable with that of the regular product glass. More than 94% of holdup activity was flushed out from the joule melter prior to the dismantling of the melter. (author)

The dismantling of the one-third-scale Joule ceramic melter and preliminary investigation of electrode corrosion

International Nuclear Information System (INIS)

Morris, J.B.; Walmsley, D.; Hollinrake, A.; Horsley, G.

1986-01-01

The Harwell one-third scale Joule ceramic melter was dismantled to discover the cause of a fall in electric resistance. The two inconel-690 electrodes were corroded over the lower 40mm sections and were examined by optical and electron microscopy. Sedimentation of Ru species on the floor of the melter may have led to corrosion of the electrodes. Glass withdrawn from the canisters was analyzed for evidence of a segregation mechanism. (UK)

INTEGRATED DM 1200 MELTER TESTING OF HLW C-106/AY-102 COMPOSITION USING BUBBLERS VSL-03R3800-1 REV 0 9/15/03

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; KOT WK; PEGG IL

2011-12-29

This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of simulated HLW C-106/AY-102 feed. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW C-106/AY-102 feed; determine the effect of bubbling rate on production rate; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and to perform pre- and post test inspections of system components.

Integrated DM 1200 Melter Testing Of HLW C-106/AY-102 Composition Using Bubblers VSL-03R3800-1, Rev. 0, 9/15/03

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Bardakci, T.; Gong, W.; D'Angelo, N.A.; Pegg, I.L.

2011-01-01

This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of simulated HLW C-106/AY-102 feed. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW C-106/AY-102 feed; determine the effect of bubbling rate on production rate; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and to perform pre- and post test inspections of system components.

Ionic Conductivity and Air Stability of Al-Doped Li₇La₃Zr₂O₁₂ Sintered in Alumina and Pt Crucibles.

Science.gov (United States)

Xia, Wenhao; Xu, Biyi; Duan, Huanan; Guo, Yiping; Kang, Hongmei; Li, Hua; Liu, Hezhou

2016-03-02

Li7La3Zr2O12 (LLZO) is a promising electrolyte material for all-solid-state battery due to its high ionic conductivity and good stability with metallic lithium. In this article, we studied the effect of crucibles on the ionic conductivity and air stability by synthesizing 0.25Al doped LLZO pellets in Pt crucibles and alumina crucibles, respectively. The results show that the composition and microstructure of the pellets play important roles influencing the ionic conductivity, relative density, and air stability. Specifically, the 0.25Al-LLZO pellets sintered in Pt crucibles exhibit a high relative density (∼96%) and high ionic conductivity (4.48 × 10(-4) S cm(-1)). The ionic conductivity maintains 3.6 × 10(-4) S cm(-1) after 3-month air exposure. In contrast, the ionic conductivity of the pellets from alumina crucibles is about 1.81 × 10(-4) S cm(-1) and drops to 2.39 × 10(-5) S cm(-1) 3 months later. The large grains and the reduced grain boundaries in the pellets sintered in Pt crucibles are favorable to obtain high ionic conductivity and good air stability. X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy results suggest that the formation of Li2CO3 on the pellet surface is probably another main reason, which is also closely related to the relative density and the amount of grain boundary within the pellets. This work stresses the importance of synthesis parameters, crucibles included, to obtain the LLZO electrolyte with high ionic conductivity and good air stability.

Rheological Studies on Pretreated Feed and Melter Feed from AW-101 and AN-107

International Nuclear Information System (INIS)

Bredt, Paul R; Swoboda, Robert G

2001-01-01

Rheological and physical properties testing were conducted on actual AN-107 and AW-101 pretreated feed samples prior to the addition of glass formers. Analyses were repeated following the addition of glass formers. The AN-107 and AW-101 pretreated feeds were tested at the target sodium values of nominally 6, 8, and 10 M. The AW-101 melter feeds were tested at these same concentrations, while the AN-107 melter feeds were tested at 5, 6, and 8 M with respect to sodium. These data on actual waste are required to validate and qualify results obtained with simulants

Multilayer Porous Crucibles for the High Throughput Salt Separation from Uranium Deposits

International Nuclear Information System (INIS)

Kwon, S. W.; Park, K. M.; Kim, J. G.; Kim, I. T.; Seo, B. K.; Moon, J. G.

2013-01-01

Solid cathode processing is necessary to separate the salt from the cathode since the uranium deposit in a solid cathode contains electrolyte salt. A physical separation process, such as a distillation separation, is more attractive than a chemical or dissolution process because physical processes generate much less secondary process. Distillation process was employed for the cathode processsing due to the advantages of minimal generation of secondary waste, compact unit process, simple and low cost equipment. The basis for vacuum distillation separation is the difference in vapor pressures between salt and uranium. A solid cathode deposit is heated in a heating region and salt vaporizes, while nonvolatile uranium remains behind. It is very important to increase the throughput of the salt separation system owing to the high uranium content of spent nuclear fuel and high salt fraction of uranium dendrites. The evaporation rate of the LiCl-KCl eutectic salt in vacuum distiller is not so high to come up with the generation capacity of uranium dendrites in an electro-refiner. Therefore, a wide evaporation area or high distillation temperature is necessary for the successful salt separation. In this study, it was attempted to enlarge a throughput of the salt distiller with a multilayer porous crucibles for the separation of adhered salt in the uranium deposits generated from the electrorefiner. The feasibility of the porous crucibles was tested by the salt distillation experiments. In this study, the salt distiller with multilayer porous crucibles was proposed and the feasibility of liquid salt separation was examined to increase a throughput. It was found that the effective separation of salt from uranium deposits was possible by the multilayer porous crucibles

Multilayer Porous Crucibles for the High Throughput Salt Separation from Uranium Deposits

Energy Technology Data Exchange (ETDEWEB)

Kwon, S. W.; Park, K. M.; Kim, J. G.; Kim, I. T.; Seo, B. K.; Moon, J. G. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-05-15

Solid cathode processing is necessary to separate the salt from the cathode since the uranium deposit in a solid cathode contains electrolyte salt. A physical separation process, such as a distillation separation, is more attractive than a chemical or dissolution process because physical processes generate much less secondary process. Distillation process was employed for the cathode processsing due to the advantages of minimal generation of secondary waste, compact unit process, simple and low cost equipment. The basis for vacuum distillation separation is the difference in vapor pressures between salt and uranium. A solid cathode deposit is heated in a heating region and salt vaporizes, while nonvolatile uranium remains behind. It is very important to increase the throughput of the salt separation system owing to the high uranium content of spent nuclear fuel and high salt fraction of uranium dendrites. The evaporation rate of the LiCl-KCl eutectic salt in vacuum distiller is not so high to come up with the generation capacity of uranium dendrites in an electro-refiner. Therefore, a wide evaporation area or high distillation temperature is necessary for the successful salt separation. In this study, it was attempted to enlarge a throughput of the salt distiller with a multilayer porous crucibles for the separation of adhered salt in the uranium deposits generated from the electrorefiner. The feasibility of the porous crucibles was tested by the salt distillation experiments. In this study, the salt distiller with multilayer porous crucibles was proposed and the feasibility of liquid salt separation was examined to increase a throughput. It was found that the effective separation of salt from uranium deposits was possible by the multilayer porous crucibles.

DC Graphite Arc Melter for vitrification of low-level waste

International Nuclear Information System (INIS)

Desrosiers, A.E.; Wilver, P.J.; Wittle, J.K.

1996-01-01

The volume of mixed waste continues to increase with few options for its permanent disposal other than storage on site. This mixed waste is being generated by not only the Department of Energy at government sites but by the private sector in hospitals and at electrical utility sites. Bartlett Services, Inc. proposes to offer a service to treat these materials to both reduce the volume and stabilize the radionuclides in a vitrified material. This product will be formed in the DC Graphite Arc Melters developed by Electro-Pyrolysis, Inc. and being offered for commercial design, sale and installation by Svedala Industries, Pyro Division. The process is a high temperature procedure which pyrolytically decomposes the organic portion of the waste to form clean hydrogen and carbon monoxide and solid carbon. The inorganic portion, containing the radioactive components, melts to produce a stable glass which is resistant to environmental leaching and will remain stable until the radioactivity has decreased to a safe level. Glasses produced with surrogate materials such as cesium and cerium have been shown to pass the Product Compatibility Test (PCT). The process being proposed for this treatment utilizes a sealed melter system having the capability of melting wastes containing both metallic and inorganic materials. This process, unlike joule heated melters, is capable of operating to temperatures of 1600 degrees C or higher. Since the system is heated electrically, oxidation is not required to create the heat. Since the system is pyrolytic, relatively small quantities of gas are produced. These gases may have beneficial uses in producing chemicals or may be used as a clean fuel

Oxygen enriched combustion system performance study. Phase 2: 100 percent oxygen enriched combustion in regenerative glass melters, Final report

Energy Technology Data Exchange (ETDEWEB)

Tuson, G.B.; Kobayashi, H.; Campbell, M.J.

1994-08-01

The field test project described in this report was conducted to evaluate the energy and environmental performance of 100% oxygen enriched combustion (100% OEC) in regenerative glass melters. Additional objectives were to determine other impacts of 100% OEC on melter operation and glass quality, and to verify on a commercial scale that an on-site Pressure Swing Adsorption oxygen plant can reliably supply oxygen for glass melting with low electrical power consumption. The tests constituted Phase 2 of a cooperative project between the United States Department of Energy, and Praxair, Inc. Phase 1 of the project involved market and technical feasibility assessments of oxygen enriched combustion for a range of high temperature industrial heating applications. An assessment of oxygen supply options for these applications was also performed during Phase 1, which included performance evaluation of a pilot scale 1 ton per day PSA oxygen plant. Two regenerative container glass melters were converted to 100% OEC operation and served as host sites for Phase 2. A 75 ton per day end-fired melter at Carr-Lowrey Glass Company in Baltimore, Maryland, was temporarily converted to 100% OEC in mid- 1990. A 350 tpd cross-fired melter at Gallo Glass Company in Modesto, California was rebuilt for permanent commercial operation with 100% OEC in mid-1991. Initially, both of these melters were supplied with oxygen from liquid storage. Subsequently, in late 1992, a Pressure Swing Adsorption oxygen plant was installed at Gallo to supply oxygen for 100% OEC glass melting. The particular PSA plant design used at Gallo achieves maximum efficiency by cycling the adsorbent beds between pressurized and evacuated states, and is therefore referred to as a Vacuum/Pressure Swing Adsorption (VPSA) plant.

Steam Explosions in Slurry-fed Ceramic Melters

Energy Technology Data Exchange (ETDEWEB)

Carter, J.T.

2001-03-28

This report assesses the potential and consequences of a steam explosion in Slurry Feed Ceramic Melters (SFCM). The principles that determine if an interaction is realistically probable within a SFCM are established. Also considered are the mitigating effects due to dissolved, non-condensable gas(es) and suspended solids within the slurry feed, radiation, high glass viscosity, and the existence of a cold cap. The report finds that, even if any explosion were to occur, however, it would not be large enough to compromise vessel integrity.

Initiating the Validation of CCIM Processability for Multi-phase all Ceramic (SYNROC) HLW Form: Plan for Test BFY14CCIM-C

Energy Technology Data Exchange (ETDEWEB)

Maio, Vince [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2014-08-01

This plan covers test BFY14CCIM-C which will be a first–of–its-kind demonstration for the complete non-radioactive surrogate production of multi-phase ceramic (SYNROC) High Level Waste Forms (HLW) using Cold Crucible Induction Melting (CCIM) Technology. The test will occur in the Idaho National Laboratory’s (INL) CCIM Pilot Plant and is tentatively scheduled for the week of September 15, 2014. The purpose of the test is to begin collecting qualitative data for validating the ceramic HLW form processability advantages using CCIM technology- as opposed to existing ceramic–lined Joule Heated Melters (JHM) currently producing BSG HLW forms. The major objectives of BFY14CCIM-C are to complete crystalline melt initiation with a new joule-heated resistive starter ring, sustain inductive melting at temperatures between 1600 to 1700°C for two different relatively high conductive materials representative of the SYNROC ceramic formation inclusive of a HLW surrogate, complete melter tapping and pouring of molten ceramic material in to a preheated 4 inch graphite canister and a similar canister at room temperature. Other goals include assessing the performance of a new crucible specially designed to accommodate the tapping and pouring of pure crystalline forms in contrast to less recalcitrant amorphous glass, assessing the overall operational effectiveness of melt initiation using a resistive starter ring with a dedicated power source, and observing the tapped molten flow and subsequent relatively quick crystallization behavior in pans with areas identical to standard HLW disposal canisters. Surrogate waste compositions with ceramic SYNROC forming additives and their measured properties for inductive melting, testing parameters, pre-test conditions and modifications, data collection requirements, and sampling/post-demonstration analysis requirements for the produced forms are provided and defined.

Final Report - Enhanced LAW Glass Formulation Testing, VSL-07R1130-1, Rev. 0, dated 10/05/07

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Pegg, I. L.; Matlack, K. S.; Joseph, I.; Muller, I. S.; Gong, W.

2013-11-13

The principal objective of this work was to extend the glass formulation methodology developed in the earlier work [2, 5, 6] for Envelope A, B and C waste compositions for development of compliant glass compositions targeting five high sodium-sulfur waste loading regions. This was accomplished through a combination of crucible-scale tests, and tests on the DM10 melter system. The DM10 was used for several previous tests on LAW compositions to determine the maximum feed sulfur concentrations that can be processed without forming secondary sulfate phases on the surface of the melt pool. This melter is the most efficient melter platform for screening glass compositions over a wide range of sulfate concentrations and therefore was selected for the present tests. The tests were conducted to provide information on melter processing characteristics and off-gas data, including sulfur incorporation and partitioning. As described above, the main objective was to identify the limits of waste loading in compliant glass formulations spanning the range of expected Na{sub 2}O and SO{sub 3} concentrations in the LAW glasses.

Vitrification of Hanford wastes in a joule-heated ceramic melter and evaluation of resultant canisterized product

International Nuclear Information System (INIS)

Chapman, C.C.; Buelt, J.L.; Slate, S.C.; Katayama, Y.B.; Bunnell, L.R.

1979-08-01

Experience gained in the week-long vitrification test and characterization of the glass produced in the run support the following conclusions: The Hanford waste simulated in this test can be readily vitrified in a joule-heated ceramic melter. Physical properties of the molten glass were entirely compatible with melter operation. The average feed rate of 106 kg/h is high enough to make the ceramic melter a feasible piece of equipment for vitrifying Hanford wastes. The glass produced in this trial had good chemical durability, 6(10) -5 g/cm 2 -d. When one of the canisters was purposely dropped onto a steel pad, the damage was limited to deformation of the steel can in the impact area, cracking of a weld, and fracturing of glass in the immediate vicinity of the impact area. No glass was released from the canister as a result of the drop test. The results of this vitrification test support the technical feasibility of vitrifying Hanford wastes by means of a joule-heated ceramic melter. Surface area for large glass castings is equivalent to the mass median particle diameters between 4.27 cm (1.75 in.) and 8.91 cm (3.51 in.) even when allowed to cool rapidly by standing in ambient air. Large canisters (up to 0.91 m in dia) can be cast without large voids while standing in air if the fill rate is over 100 kg/h. 34 figures, 10 tables

Design and Construction of Oil Fired Compact Crucible Furnace ...

African Journals Online (AJOL)

As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

Plasma arc and cold crucible furnace vitrification for medium level waste: a review

International Nuclear Information System (INIS)

Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F.; Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D.; Baronnet, J.M.

2001-01-01

Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

Combined effects of crucible geometry and Marangoni convection on silicon Czochralski crystal growth

Energy Technology Data Exchange (ETDEWEB)

Mokhtari, F. [Unit of Developpement of Silicon Technologie, Algiers (Algeria); Bouabdallah, A.; Zizi, M. [LTSE Laboratory, University of Science and Technology USTHB., Babezzouar, Algiers (Algeria); Hanchi, S. [UER Mecanique/ E.M.P/ B.P, El Bahri/Alger (Algeria); Alemany, A. [Laboratoire EPM, CNRS, Grenoble (France)

2009-08-15

In order to understand the influence of crucible geometry combined with natural convection and Marangoni convection on melt flow pattern, temperature and pressure fields in silicon Czochralski crystal growth process, a set of numerical simulations was conducted. We carry out calculation enable us to determine temperature, pressure and velocity fields in function of Grashof and Marangoni numbers. The essential results show that the hemispherical geometry of crucible seems to be adapted for the growth of a good quality crystal and the pressure field is strongly affected by natural and Marangoni convection and it is more sensitive than temperature. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

TTP SR1-6-WT-31, Milestone C.3-2 Annual Report on Clemson/INEEL Melter Work

International Nuclear Information System (INIS)

Bickford, D.F.

1999-01-01

This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements

TTP SR1-6-WT-31, Milestone C.3-2 Annual Report on Clemson/INEEL Melter Work

Energy Technology Data Exchange (ETDEWEB)

Bickford, D.F.

1999-10-20

This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements.

Test plan for glass melter system technologies for vitrification of hign-sodium content low-level radioactive liquid waste, Project No. RDD-43288

International Nuclear Information System (INIS)

Higley, B.A.

1995-01-01

This document provides a test plan for the conduct of combustion fired cyclone vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System, Low-Level Waste Vitrification Program. The vendor providing this test plan and conducting the work detailed within it is the Babcock ampersand Wilcox Company Alliance Research Center in Alliance, Ohio. This vendor is one of seven selected for glass melter testing

High quality vacuum induction melting of small quantities of NiTi shape memory alloys in graphite crucibles

International Nuclear Information System (INIS)

Frenzel, J.; Zhang, Z.; Neuking, K.; Eggeler, G.

2004-01-01

Binary NiTi based shape memory alloys can be produced starting from the pure elements (Ni-pellets, Ti-rods) by using vacuum induction melting (VIM). VIM ingot metallurgy is known to produce materials with a good chemical homogeneity; it, moreover, is cheaper than vacuum arc melting (VAM) when small quantities of laboratory materials are needed. In a VIM procedure, graphite crucibles are attractive because they have appropriate electrical properties. For NiTi melting, graphite crucibles are interesting because they are reasonably priced and they show a good resistance against thermal cracking. On the other hand, it is well known that melting of Ti alloys in graphite crucibles is associated with a vigorous interface reaction. And the carbon concentration of NiTi alloys needs to be kept below a certain minimum in order to assure that the functional properties of the alloys meet the required targets. Therefore, it is important to minimize the carbon pick up of the melt. The present work presents experimental results and discusses thermodynamic and kinetic aspects of the reaction of NiTi melts with graphite crucibles; a method is suggested to keep the carbon dissolution into the melt at a minimum

Remote viewing of melter interior Defense Waste Processing Facility

International Nuclear Information System (INIS)

Heckendorn, F.M. II.

1986-01-01

A remote system has been developed and demonstrated for continuous reviewing of the interior of a glass melter, which is used to vitrify highly radioactive waste. The system is currently being implemented with the Defense Waste Processing Facility (DWPF) now under construction at the Savannah River Plant (SRP). The environment in which the borescope/TV unit is implemented combines high temperature, high ionizing radiation, low light, spattering, deposition, and remote maintenance

Final Report - Melt Rate Enhancement for High Aluminum HLW Glass Formulation, VSL-08R1360-1, Rev. 0, dated 12/19/08

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Pegg, I. L.; Chaudhuri, M.; Gong, W.; Gan, H.; Matlack, K. S.; Bardakci, T.; Kot, W.

2013-11-13

The principal objective of the work reported here was to develop and identify HLW glass compositions that maximize waste processing rates for the aluminum limted waste composition specified by ORP while maintaining high waste loadings and acceptable glass properties. This was accomplished through a combination of crucible-scale tests, confirmation tests on the DM100 melter system, and demonstration at pilot scale (DM1200). The DM100-BL unit was selected for these tests since it was used previously with the HLW waste streams evaluated in this study, was used for tests on HLW glass compositions to support subsequent tests on the HLW Pilot Melter, conduct tests to determine the effect of various glass properties (viscosity and conductivity) and oxide concentrations on glass production rates with HLW feed streams, and to assess the volatility of cesium and technetium during the vitrification of an HLW AZ-102 composition. The same melter was selected for the present tests in order to maintain comparisons between the previously collected data. These tests provide information on melter processing characteristics and off-gas data, including formation of secondary phases and partitioning. Once DM100 tests were completed, one of the compositions was selected for further testing on the DM1200; the DM1200 system has been used for processing a variety of simulated Hanford waste streams. Tests on the larger melter provide processing data at one third of the scale of the actual WTP HLW melter and, therefore, provide a more accurate and reliable assessment of production rates and potential processing issues. The work focused on maximizing waste processing rates for high aluminum HLW compositions. In view of the diversity of forms of aluminum in the Hanford tanks, tests were also conducted on the DM100 to determine the effect of changes in the form of aluminum on feed properties and production rate. In addition, the work evaluated the effect on production rate of modest increases

Application of Ceramic Bond Coating for Reusable Melting Crucible of Metallic Fuel Slugs

Energy Technology Data Exchange (ETDEWEB)

Kim, Ki-Hwan; Song, Hoon; Ko, Young-Mo; Park, Jeong-Yong; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Hong, Ki-Won [Chungnam National University, Daejeon (Korea, Republic of)

2016-10-15

Metal fuel slugs of the driver fuel assembly have been fabricated by injection casting of the fuel alloys under a vacuum state or an inert atmosphere. Traditionally, metal fuel such as a U-Zr alloy system for SFR has been melted in slurry-coated graphite crucibles and cast in slurry-coated quartz tube molds to prevent melt/material interactions. Reactive coatings and porous coatings can be a source of melt contaminations, and fuel losses, respectively. Ceramic Y{sub 2}O{sub 3}, TiC, and TaC coating materials showed no penetration in the protective layer after a melt dipping test. However, the ceramic coating materials showed separations in the coating interface between the substrate and coating layer, or between the coating layer and fuel melt after the dipping test. All plasma-spray coated methods maintained a sound coating state after a dipping test with U-10wt.%Zr melt. A single coating Y{sub 2}O{sub 3}(150) layer and double coating layer of TaC(50)-Y{sub 2}O{sub 3}(100), showed a sound state or little penetration in the protective layer after a dipping test with U-10wt.%Zr-5wt.%RE melt. Injection casting experiments of U-10wt.%Zr and U-10wt.%Zr-5wt.%RE fuel slugs have been performed to investigate the feasibility of a reusable crucible of the metal fuel slugs. U–10wt.%Zr and U–10wt.%Zr–5wt.%RE fuel slugs have been soundly fabricated without significant interactions of the graphite crucibles. Thus, the ceramic plasma-spray coatings are thought to be promising candidate coating methods for a reusable graphite crucible to fabricate metal fuel slugs.

Cullet Manufacture Using the Cylindrical Induction Melter

International Nuclear Information System (INIS)

Miller, D. H.

2000-01-01

The base process for vitrification of the Am/Cm solution stored in F-canyon uses 25SrABS cullet as the glass former. A small portion of the cullet used in the SRTC development work was purchased from Corning while the majority was made in the 5 inch Cylindrical Induction Melter (CIM5). Task 1.01 of TTR-NMSS/SE-006, Additional Am-Cm Process Development Studies, requested that a process for the glass former (cullet) fabrication be specified. This report provides the process details for 25SrAB cullet production thereby satisfying Task 1.01

MASBAL: A computer program for predicting the composition of nuclear waste glass produced by a slurry-fed ceramic melter

International Nuclear Information System (INIS)

Reimus, P.W.

1987-07-01

This report is a user's manual for the MASBAL computer program. MASBAL's objectives are to predict the composition of nuclear waste glass produced by a slurry-fed ceramic melter based on a knowledge of process conditions; to generate simulated data that can be used to estimate the uncertainty in the predicted glass composition as a function of process uncertainties; and to generate simulated data that can be used to provide a measure of the inherent variability in the glass composition as a function of the inherent variability in the feed composition. These three capabilities are important to nuclear waste glass producers because there are constraints on the range of compositions that can be processed in a ceramic melter and on the range of compositions that will be acceptable for disposal in a geologic repository. MASBAL was developed specifically to simulate the operation of the West Valley Component Test system, a commercial-scale ceramic melter system that will process high-level nuclear wastes currently stored in underground tanks at the site of the Western New York Nuclear Services Center (near West Valley, New York). The program is flexible enough, however, to simulate any slurry-fed ceramic melter system. 4 refs., 16 figs., 5 tabs

Continuous Czochralski growth. Development of advanced Czochralski growth process to produce low cost 150 kg silicon ingots from a single crucible for technology readiness

Science.gov (United States)

The improvement of growth rates using radiation shielding and investigation of the crucible melt interaction for improved yields were emphasized. Growth runs were performed from both 15 and 16 inch diameter crucibles, producing 30 and 37 kg ingots respectively. Efforts to increase the growth rate of 150 mm diameter ingots were limited by temperature instabilities believed to be caused by undesirable thermal convections in the larger melts. The radiation shield improved the growth rate somewhat, but the thermal instability was still evident, leading to nonround ingots and loss of dislocation-free structure. A 38 kg crystal was grown to demonstrate the feasibility of producing 150 kg with four growth cycles. After the grower construction phase, the Hamco microprocessor control system was interfaced to the growth facility, including the sensor for automatic control of seeding temperature, and the sensor for automatic shouldering. Efforts focused upon optimization of the seeding, necking, and shoulder growth automation programs.

Electrical power supply and controls for a remotely operated glass melter for nuclear waste

International Nuclear Information System (INIS)

Haideri, A.Q.

1985-01-01

An electrical power supply, controls and instruments used for a joule heated glass melter for nuclear waste are discussed. Remotely replaceable interconnection wiring assemblies for power, controls and instruments are also described

EVALUATION OF MIXING IN THE SLURRY MIX EVAPORATOR AND MELTER FEED TANK

International Nuclear Information System (INIS)

MARINIK, ANDREW

2004-01-01

The Defense Waste Processing Facility (DWPF) vitrifies High Level radioactive Waste (HLW) currently stored in underground tanks at the Savannah River Site (SRS). The HLW currently being processed is a waste sludge composed primarily of metal hydroxides and oxides in caustic slurry. These slurries are typically characterized as Bingham Plastic fluids. The HLW undergoes a pretreatment process in the Chemical Process Cell (CPC) at DWPF. The processed HLW sludge is then transferred to the Sludge Receipt and Adjustment Tank (SRAT) where it is acidified with nitric and formic acid then evaporated to concentrate the solids. Reflux boiling is used to strip mercury from the waste and then the waste is transferred to the Slurry Mix Evaporator tank (SME). Glass formers are added as a frit slurry to the SME to prepare the waste for vitrification. This mixture is evaporated in the SME to the final concentration target. The frit slurry mixture is then transferred to the Melter Feed Tank (MFT) to be fed to the melter

Off-gas system data summary for the ninth run of the large slurry fed melter

International Nuclear Information System (INIS)

Colven, W.P.

1983-01-01

The ninth melter campaign successfully demonstrated extended operation of both melter and off-gas systems. Two critical problem areas associated with the handling of melter off-gases were resolved leading to firm definition of the DWPF Off-Gas Treatment System. These two concerns, wet scrubber decontamination efficiency and the reduction of solids deposition at the off-gas line entrance, were the primary focus of off-gas system studies during the 63-day run (LSFM-9). The Hydro-Sonic Scrubber was confirmed to be the superior candidate for wet scrubbing by outperforming all other scrubbers tested at the Equipment Test Facility (ETF). The two stage, steam-driven scrubber achieved consistent decontamination factors for cesium exceeding the required DWPF flowsheet DF of 50. As a result, the device was selected as the reference wet scrubber for the DWPF. The Off-Gas Film Cooling device continued to show promising results for reducing three accumulation of solid deposits at the entrance to the off-gas line. In addition, a rotating wire brush cleaning device provided easy and efficient removal of deposits which had accumulated. The combination of the two has adequately resolved the deposit accumulation problem and both devices have been incorporated in the DWPF design

Experimental research of crucible steel: a new insight and historical reflection

Directory of Open Access Journals (Sweden)

Klaas Remmen

2012-06-01

Full Text Available This paper describes experimental archaeo-metallurgical research on crucible steel, executed as a master project to obtain the master degree in conservation.  After evaluating the results of different manufacturing techniques, the so-called Georgian crucible steel technique showed results that were remarkably similar to archaeological evidence from Merv, Turkmenistan. An objective historical reflection was made.Cet article décrit une étude expérimentale archéo-métallurgique sur l'acier creuset, menée en tant que projet maîtrise pour l’obtention du grade de master en conservation et restauration. Après avoir évalué les résultats des techniques différentes de fabrication, la technique de l’acier au creuset géorgien a montré des résultats similaires aux preuves archéologiques de Merv, au Turkménistan. Une réflexion historique a été menée à ce sujet.

Computational Fluid Dynamics Modeling of Bubbling in a Viscous Fluid for Validation of Waste Glass Melter Modeling

Energy Technology Data Exchange (ETDEWEB)

Abboud, Alexander William [Idaho National Laboratory; Guillen, Donna Post [Idaho National Laboratory

2016-01-01

At the Hanford site, radioactive waste stored in underground tanks is slated for vitrification for final disposal. A comprehensive knowledge of the glass batch melting process will be useful in optimizing the process, which could potentially reduce the cost and duration of this multi-billion dollar cleanup effort. We are developing a high-fidelity heat transfer model of a Joule-heated ceramic lined melter to improve the understanding of the complex, inter-related processes occurring with the melter. The glass conversion rates in the cold cap layer are dependent on promoting efficient heat transfer. In practice, heat transfer is augmented by inserting air bubblers into the molten glass. However, the computational simulations must be validated to provide confidence in the solutions. As part of a larger validation procedure, it is beneficial to split the physics of the melter into smaller systems to validate individually. The substitution of molten glass for a simulant liquid with similar density and viscosity at room temperature provides a way to study mixing through bubbling as an isolated effect without considering the heat transfer dynamics. The simulation results are compared to experimental data obtained by the Vitreous State Laboratory at the Catholic University of America using bubblers placed within a large acrylic tank that is similar in scale to a pilot glass waste melter. Comparisons are made for surface area of the rising air bubbles between experiments and CFD simulations for a variety of air flow rates and bubble injection depths. Also, computed bubble rise velocity is compared to a well-accepted expression for bubble terminal velocity.

An Assessment of the Sulfate Solubility Limit for the FRIT 418 - Sludge Batch 2/3 System

International Nuclear Information System (INIS)

PEELER, D.K.

2004-01-01

The objective of this report is to establish a ''single point'' sulfate solubility limit or constraint for the Frit 418 - Sludge Batch 2/3 (SB2/3) system. Based on the results of this study, it is recommended that the glass limit in the Product Composition Control System (PCCS) for the Frit 418 - SB2/3 system be set at 0.60 wt%. The new limit has been set based solely on sealed crucible scale data and does not take credit or account for potential volatilization that may occur in the Defense Waste Processing Facility (DWPF) melter. Although the limit is established based on sealed crucible scale tests, supplementary testing using the Slurry-Fed Melt Rate Furnace (SMRF) provides a measure of confidence that applying the 0.6 wt% limit in PCCS will prevent the formation of a salt layer in the melter. The critical data point that was used to define the solubility limit for this system was from a ''spiked'' 30% waste loading (WL) glass targeting 0.65 wt%. The measured content in this glass was 0.62 wt%. Applying the Savannah River Technology Center - Mobile Laboratory (SRTCML) inductively coupled plasma (ICP) atomic emission spectroscopy (AES) uncertainties to establish a solubility limit for the Frit 418 - SB2/3 system of 0.60 wt% (in glass) provides a ''single point'' limit that covers the anticipated WL interval of interest. It is noted that there are glasses above the 0.60 wt% limit that were homogeneous, thus reinforcing the theory of a compositional effect on solubility within this specific system. In general, higher solubilities were observed at higher targeted waste loadings

HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASSES FOR HANFORD'S WTP (WASTE TREATMENT PROJECT)

International Nuclear Information System (INIS)

Kruger, A.A.; Bowan, B.W.; Joseph, I.; Gan, H.; Kot, W.K.; Matlack, K.S.; Pegg, I.L.

2010-01-01

This paper presents the results of glass formulation development and melter testing to identify high waste loading glasses to treat high-Al high level waste (HLW) at Hanford. Previous glass formulations developed for this HLW had high waste loadings but their processing rates were lower that desired. The present work was aimed at improving the glass processing rate while maintaining high waste loadings. Glass formulations were designed, prepared at crucible-scale and characterized to determine their properties relevant to processing and product quality. Glass formulations that met these requirements were screened for melt rates using small-scale tests. The small-scale melt rate screening included vertical gradient furnace (VGF) and direct feed consumption (DFC) melter tests. Based on the results of these tests, modified glass formulations were developed and selected for larger scale melter tests to determine their processing rate. Melter tests were conducted on the DuraMelter 100 (DMIOO) with a melt surface area of 0.11 m 2 and the DuraMelter 1200 (DMI200) HLW Pilot Melter with a melt surface area of 1.2 m 2 . The newly developed glass formulations had waste loadings as high as 50 wt%, with corresponding Al 2 O 3 concentration in the glass of 26.63 wt%. The new glass formulations showed glass production rates as high as 1900 kg/(m 2 .day) under nominal melter operating conditions. The demonstrated glass production rates are much higher than the current requirement of 800 kg/(m 2 .day) and anticipated future enhanced Hanford Tank Waste Treatment and Immobilization Plant (WTP) requirement of 1000 kg/(m 2 .day).

Modifying the rheological properties of melter feed for the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Blair, H.T.; McMakin, A.H.

1986-03-01

Selected high-level nuclear wastes from the Hanford Site may be vitrified in the future Hanford Waste Vitrification Plant (HWVP) by Rockwell Hanford Company, the contractor responsible for reprocessing and waste management at the Hanford Site. The Pacific Northwest Laboratory (PNL), is responsible for providing technical support for the HWVP. In this capacity, PNL performed rheological evaluations of simulated HWVP feed in order to determine which processing factors could be modified to best optimize the vitrification process. To accomplish this goal, a simulated HWVP feed was first created and characterized. Researchers then evaluated how the chemical and physical form of the glass-forming additives affected the rheological properties and melting behavior of melter feed prepared with the simulated HWVP feed. The effects of adding formic acid to the waste were also evaluated. Finally, the maximum melter feed concentration with acceptable rheological properties was determined

SETTLING OF SPINEL IN A HIGH-LEVEL WASTE GLASS MELTER

International Nuclear Information System (INIS)

Pavel Hrma; Pert Schill; Lubomir Nemec

2002-01-01

High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors called melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 decrees C to create a melt that becomes glass on cooling

TTP SR1-6-WT-31, Milestone C.3-2 annual report on Clemson/INEEL melter work. Revision 1

International Nuclear Information System (INIS)

Bickford, D.F.

1999-01-01

This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements

TTP SR1-6-WT-31, Milestone C.3-2 annual report on Clemson/INEEL melter work. Revision 1

Energy Technology Data Exchange (ETDEWEB)

Bickford, D.F.

1999-12-17

This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements.

Fabrication of aluminum nitride crucibles for molten salt and plutonium compatibility studies

International Nuclear Information System (INIS)

Phillips, J.A.

1991-01-01

The overall objective of this research was to fabricate a calcium oxide sinter-aided aluminum nitride crucible and determine the compatibility of this crucible with molten chloride salts and plutonium metal in the DOR process. Calcium oxide sinter-aided aluminum nitride was preferred over yttrium oxide sinter-aided aluminum nitride because of (1) the presence of calcium chloride, calcium oxide, and calcium metal in the molten salts utilized in the DOR process, and (2) the higher volatility of the secondary phases formed compared with phases resulting from the addition of yttrium oxide during the aluminum nitride sintering process. The calcium oxide system may yield a higher purity crystal structure with fewer secondary phases present than in the yttrium oxide system. The secondary phases that are present in the grain boundaries may be unreactive with the calcium chloride salt due to the presence of calcium in the secondary phases

Characterisation in Ward’s opera The Crucible: melodic interpretation of Salem’s witches and their accusers via historical accounts and Miller’s play

OpenAIRE

Cornwell McKean, Julia Margaret

2017-01-01

ABSTRACT Characterisation in Ward’s opera The Crucible: Melodic interpretation of Salem’s witches and their accusers via historical accounts and Miller’s play This thesis is a consideration of the transition of the characters of Robert Ward’s opera The Crucible from history through to Arthur Miller’s play of the same name, and finally to the linear elements of the opera: the libretto and the vocal melodies. Arthur Miller’s The Crucible (1953) is widely known as a play that explor...

Commercial LFCM vitrification technology. Quarterly progress report, October-December 1984

Energy Technology Data Exchange (ETDEWEB)

Burkholder, H.C.; Jarrett, J.H. (comps.)

1985-07-01

This report is the first in a series of quarterly reports compiled by the Nuclear Waste Treatment Program Office at Pacific Northwest Laboratory to document progress on commercial liquid-fed ceramic melter (LFCM) vitrification technology. Progress in the following technical subject areas during the first quarter of FY 1985 is discussed: pretreatment systems, melting process chemistry, glass development and characterization, feed preparation and transfer systems, melter systems, canister filling and handling systems, off-gas systems, process/product modeling and control, and supporting studies. 33 figs., 12 tabs.

Improvement of melter off-gas design for commercial HALW vitrification facility

Energy Technology Data Exchange (ETDEWEB)

Ohno, A.; Kitamura, M.; Yamanaka, T. [Ishikawajima-Harima Heavy Industries Co., Ltd., Yokohama (Japan); Yoshioka, M.; Endo, N.; Asano, N. [Japan Nuclear Cycle Development Institute, Ibaraki (Japan)

2001-07-01

The Japan commercial reprocessing plant is now under construction, and it will commence the operation in 2005. The High Active Liquid Waste (HALW) generated at the plant is treated into glass product at the vitrification facility using the Liquid Fed Joule-Heated Ceramic Melter (LFCM). The characteristic of the LFCM is that the HALW is fed directly onto the molten glass surface with the glass forming material. This process was developed by the Japan Nuclear Cycle Development Institute (JNC). The JNC process was first applied to the Tokai Vitrification Facility (TVF), which is a pilot scale plant having about 1/6 capacity of the commercial facility. The TVF has been in operation since 1995. During the operation, the rapid increase of the differential pressure between the melter plenum and the dust scrubber was observed. This phenomenon is harmful to the long-term continuous operation of TVF. And, it is also anticipated that the same phenomenon will occur in commercial vitrification facility. In order to solve this problem, the countermeasures were studied and developed. Through the study on the deposit growing mechanism, it was probable that the rapid increased differential pressure was attributed to the condensation of meta-boric acid at the outlet of the air-film cooler slits. And, the heating and the humidification of purge air were judged to be effective as the countermeasures to suppress the condensation. On the other hand, the water injection into melter off-gas pipe was found to be very effective to reduce the differential pressure as the results of the various tests. The deposit adhered on the inner surface of the off-gas pipe was almost washed out. And, it was also demonstrated that the system was superior to other systems by virtue of its simplicity and stability. In order to apply the system to the commercial scale plant, the scale-up tests were conducted at JNC mock-up facility using the acrylic model. (author)

Improvement of melter off-gas design for commercial HALW vitrification facility

International Nuclear Information System (INIS)

Ohno, A.; Kitamura, M.; Yamanaka, T.; Yoshioka, M.; Endo, N.; Asano, N.

2001-01-01

The Japan commercial reprocessing plant is now under construction, and it will commence the operation in 2005. The High Active Liquid Waste (HALW) generated at the plant is treated into glass product at the vitrification facility using the Liquid Fed Joule-Heated Ceramic Melter (LFCM). The characteristic of the LFCM is that the HALW is fed directly onto the molten glass surface with the glass forming material. This process was developed by the Japan Nuclear Cycle Development Institute (JNC). The JNC process was first applied to the Tokai Vitrification Facility (TVF), which is a pilot scale plant having about 1/6 capacity of the commercial facility. The TVF has been in operation since 1995. During the operation, the rapid increase of the differential pressure between the melter plenum and the dust scrubber was observed. This phenomenon is harmful to the long-term continuous operation of TVF. And, it is also anticipated that the same phenomenon will occur in commercial vitrification facility. In order to solve this problem, the countermeasures were studied and developed. Through the study on the deposit growing mechanism, it was probable that the rapid increased differential pressure was attributed to the condensation of meta-boric acid at the outlet of the air-film cooler slits. And, the heating and the humidification of purge air were judged to be effective as the countermeasures to suppress the condensation. On the other hand, the water injection into melter off-gas pipe was found to be very effective to reduce the differential pressure as the results of the various tests. The deposit adhered on the inner surface of the off-gas pipe was almost washed out. And, it was also demonstrated that the system was superior to other systems by virtue of its simplicity and stability. In order to apply the system to the commercial scale plant, the scale-up tests were conducted at JNC mock-up facility using the acrylic model. (author)

Crystal growth of YBa2Cu3O(7-x) and reaction of gold crucible with Ba-Cu-rich flux

Science.gov (United States)

Tao, Y. K.; Chen, H. C.; Martini, L.; Bechtold, J.; Huang, Z. J.; Hor, P. H.

1991-01-01

YBa2Cu3O(7-x) crystals are grown in a gold crucible by a self-flux method. The flux moves along the gold surface due to surface wetting and leaves Y123 crystals behind. The obtained crystals are clean and have a size up to two millimeters and a Tc is greater than 90 K. In an effort to recycle the used crucibles, it is found that the used gold is contaminated by copper. A CuO thin film is easily formed on the surface of the crucible that is made of the used gold. This film provides good surface wetting and a buffer layer, which reduces the reaction between gold and the Y-Ba-Cu-oxide melt.

Methods of Off-Gas Flammability Control for DWPF Melter Off-Gas System at Savannah River Site

International Nuclear Information System (INIS)

Choi, A.S.; Iverson, D.C.

1996-01-01

Several key operating variables affecting off-gas flammability in a slurry-fed radioactive waste glass melter are discussed, and the methods used to prevent potential off-gas flammability are presented. Two models have played a central role in developing such methods. The first model attempts to describe the chemical events occurring during the calcining and melting steps using a multistage thermodynamic equilibrium approach, and it calculates the compositions of glass and calcine gases. Volatile feed components and calcine gases are fed to the second model which then predicts the process dynamics of the entire melter off-gas system including off-gas flammability under both steady state and various transient operating conditions. Results of recent simulation runs are also compared with available data

Summary of Pilot-Scale Activities with Mercury Contaminated Sludges (U)

International Nuclear Information System (INIS)

Cicero, C.A.; Hutson, N.D.; Zamecnik, J.R.; Smith, M.E.; Miller, D. H.; Ritter, J.A.; Hardy, B.J.; Jantzen, C.M.

1995-01-01

Technologies for treatment of low level mixed wastes (LLMW) are currently being investigated by the Mixed Waste Focus Area (MWFA) of the Department of Energy (DOE). The Savannah River Technology Center (SRTC) has been chartered by the MWFA to study vitrification treatment of the wastes through an Office of Technology Development (OTD) Technical Task Plan (TTP). SRTC's efforts have included crucible-scale studies and pilot-scale testing on simulated LLMW sludges, resins, soils, and other solid wastes. Results from the crucible-scale studies have been used as the basis for the pilot-scale demonstrations. One of the streams to be investigated in fiscal year (FY) 1995 by SRTC was a mercury waste. In FY 1995, SRTC performed crucible-scale studies with mercury contaminated soil. This waste stream was selected because of the large number of DOE sites that have an inventory of contaminated or hazardous soil. More importantly, it was readily available for treatment. Pilot-scale studies were to be completed in FY 1995, but could not be completed due to a reduction in funding. Since the main driver for focusing on a mercury waste stream was to determine how the mercury could be treated, a compilation of pilot-scale tests with mercury sludges performed under the guidance of SRTC is provided in this report. The studies summarized in this report include several pilot-scale vitrification demonstrations with simulated radioactive sludges that contained mercury. The pilot-scale studies were performed at the SRTC in the Integrated Defense Waste Processing Facility (DWPF) Melter System (IDMS). The studies involved complete glass and offgas product characterization. Future pilot-scale studies with mercury streams will likely be performed with mercury contaminated soils, sediments, or sludges because of the need to dispose of this technically challenging waste stream. (Abstract Truncated)

Fabricating tungsten crucibles by drawing and extrusion spinning

International Nuclear Information System (INIS)

Edstrom, C.M.

1981-01-01

The fabrication of seamless tungsten crucibles 127-mm ID x 265-mm high x 6.25-mm wall thickness (5 in. x 10 1/2 in. x 1/4 in.) involved three drawing operations and extrusion spinning. The success of the drawing operations came from a combination of low draw reduction percentage, generous draw radii, large punch-to-die clearance, and attention to drawing temperature. The extrusion spinning success related to good drawn-cup-to-spinning-mandrel fit prior to making the extrusion passes, removal of stress risers in the part prior to spinning, and special attention to part and mandrel temperature

Vitrification of SRP waste by a slurry-fed ceramic melter

International Nuclear Information System (INIS)

Wicks, G.G.

1980-01-01

Savannah River Plant (SRP) high-level waste (HLW) can be vitrified by feeding a slurry, instead of a calcine, to a joule-heated ceramic melter. Potential advantages of slurry feeding include (1) use of simpler equipment, (2) elimination of handling easily dispersed radioactive powder, (3) simpler process control, (4) effective mixing, (5) reduced off-gas volume, and (6) cost savings. Assessment of advantages and disadvantages of slurry feeding along with experimental studies indicate that slurry feeding is a promising way of vitrifying waste

Vitrification of cesium-contaminated organic ion exchange resin

International Nuclear Information System (INIS)

Sargent, T.N. Jr.

1994-08-01

Vitrification has been declared by the Environmental Protection Agency (USEPA) as the Best Demonstrated Available Technology (BDAT) for the permanent disposal of high-level radioactive waste. Savannah River Site currently uses a sodium tetraphenylborate (NaTPB) precipitation process to remove Cs-137 from a wastewater solution created from the processing of nuclear fuel. This process has several disadvantages such as the formation of a benzene waste stream. It has been proposed to replace the precipitation process with an ion exchange process using a new resorcinol-formaldehyde resin developed by Savannah River Technical Center (SRTC). Preliminary tests, however, showed that problems such as crust formation and a reduced final glass wasteform exist when the resin is placed in the melter environment. The newly developed stirred melter could be capable of overcoming these problems. This research explored the operational feasibility of using the stirred tank melter to vitrify an organic ion exchange resin. Preliminary tests included crucible studies to determine the reducing potential of the resin and the extent of oxygen consuming reactions and oxygen transfer tests to approximate the extent of oxygen transfer into the molten glass using an impeller and a combination of the impeller and an external oxygen transfer system. These preliminary studies were used as a basis for the final test which was using the stirred tank melter to vitrify nonradioactive cesium loaded organic ion exchange resin. Results from this test included a cesium mass balance, a characterization of the semi-volatile organic compounds present in the off gas as products of incomplete combustion (PIC), a qualitative analysis of other volatile metals, and observations relating to the effect the resin had on the final redox state of the glass

Final Report - Management of High Sulfur HLW, VSL-13R2920-1, Rev. 0, dated 10/31/2013

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Gan, H.; Pegg, I. L.; Feng, Z.; Gan, H; Joseph, I.; Matlack, K. S.

2013-11-13

The present report describes results from a series of small-scale crucible tests to determine the extent of corrosion associated with sulfur containing HLW glasses and to develop a glass composition for a sulfur-rich HLW waste stream, which was then subjected to small-scale melter testing to determine the maximum acceptable sulfate loadings. In the present work, a new glass formulation was developed and tested for a projected Hanford HLW composition with sulfate concentrations high enough to limit waste loading. Testing was then performed on the DM10 melter system at successively higher waste loadings to determine the maximum waste loading without the formation of a separate sulfate salt phase. Small scale corrosion testing was also conducted using the glass developed in the present work, the glass developed in the initial phase of this work [26], and a high iron composition, all at maximum sulfur concentrations determined from melter testing, in order to assess the extent of Inconel 690 and MA758 corrosion at elevated sulfate contents.

Forced and thermocapillary convection in silicon Czochralski crystal growth in semispherical crucible

International Nuclear Information System (INIS)

Mokhtari, F; Bouabdallah, A; Zizi, M; Hanchi, S; Alemany, A

2010-01-01

In order to understand the influence of a semispherical crucible geometry combined with different convection modes as a thermocapillary convection, natural convection and forced convection, induced by crystal rotation, on melt flow pattern in silicon Czochralski crystal growth process, a set of numerical simulations are conducted using Fluent Software. We solve the system of equations of heat and momentum transfer in classical geometry as cylindrical and modified crystal growth process geometry as cylindro-spherical. In addition, we adopt hypothesis adapted to boundary conditions near the interface and calculations are executed to determine temperature, pressure and velocity fields versus Grashof and Reynolds numbers. The analysis of the obtained results led to conclude that there is advantage to modify geometry in comparison with the traditional one. The absence of the stagnation regions of fluid in the hemispherical crucible corner and the possibility to control the melt flow using the crystal rotation enhances the quality of the process comparatively to the cylindrical one. The pressure field is strongly related to the swirl velocity.

Forced and thermocapillary convection in silicon Czochralski crystal growth in semispherical crucible

Energy Technology Data Exchange (ETDEWEB)

Mokhtari, F [Physics Department, Faculty of Science, University of Mouloud Mammeri, Tizi Ouzou (Algeria); Bouabdallah, A; Zizi, M [LTSE Laboratory, University of Science and Technology USTHB. BP 32 Elalia, Babezzouar, Algiers (Algeria); Hanchi, S [UER Mecanique/ E.M.P B.P 17, Bordj El Bahri, Algiers (Algeria); Alemany, A, E-mail: abouab2002@yahoo.f [Laboratoire EPM, CNRS, Grenoble (France)

2010-03-01

In order to understand the influence of a semispherical crucible geometry combined with different convection modes as a thermocapillary convection, natural convection and forced convection, induced by crystal rotation, on melt flow pattern in silicon Czochralski crystal growth process, a set of numerical simulations are conducted using Fluent Software. We solve the system of equations of heat and momentum transfer in classical geometry as cylindrical and modified crystal growth process geometry as cylindro-spherical. In addition, we adopt hypothesis adapted to boundary conditions near the interface and calculations are executed to determine temperature, pressure and velocity fields versus Grashof and Reynolds numbers. The analysis of the obtained results led to conclude that there is advantage to modify geometry in comparison with the traditional one. The absence of the stagnation regions of fluid in the hemispherical crucible corner and the possibility to control the melt flow using the crystal rotation enhances the quality of the process comparatively to the cylindrical one. The pressure field is strongly related to the swirl velocity.

Comparison of glassy slag waste forms produced in laboratory crucibles and in a bench-scale plasma furnace

International Nuclear Information System (INIS)

Feng, X.; Wronkiewicz, D.J.; Brown, N.R.; Gong, M.; Whitworth, C.; Filius, K.; Battleson, D.

1994-01-01

Vitrification is currently the best demonstrated available technology for the disposal of high-level radioactive wastes. An innovative vitrification approach known as minimum additive waste stabilization (MAWS) is being developed. Both homogeneous glass and glassy slags have been used in implementing MAWS. Glassy slags (vitro-ceramics) are glass-crystal composites, and they are composed of various metal oxide crystalline phases embedded in an aluminosilicate glass matrix. Glassy slags with compositions developed in crucible melts at Argonne National Laboratory (ANL) were successfully produced in a bench-scale Retech plasma centrifugal furnace (PCF) by MSE, Inc. Detailed examinations of these materials showed that the crucible melts and the PCF produced similar glass and crystalline phases. The two sets of glassy slags exhibited similar chemical durability in terms of normalized releases of their major components. The slags produced in the PCF furnace using metals were usually less oxidized, although this had no effect on the corrosion behavior of the major components of the slags. However, the normalized release rate of cerium was initially lower for the PCF slags. This difference diminished with time as the redox sates of the metal oxides in slags began to be controlled by exposure to air in the tests. Thus, the deference in cerium release due to the differences in slag redox state may be transitory. The cerium solubility is a complex function of redox state and solution pH and Eh

EFFECT OF MELTER-FEED-MAKEUP ON VITRIFICATION PROCESS

International Nuclear Information System (INIS)

Kruger, A.A.; Hrma, P.R.; Schweiger, M.J.; Humrickhouse, C.J.; Moody, J.A.; Tate, R.M.; Tegrotenhuis, N.E.; Arrigoni, B.M.; Rodriguez, C.P.

2009-01-01

Increasing the rate of glass processing in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) will allow shortening the life cycle of waste cleanup at the Hanford Site. While the WTP melters have approached the limit of increasing the rate of melting by enhancing the heat transfer rate from molten glass to the cold cap, a substantial improvement can still be achieved by accelerating the feed-to-glass conversion kinetics. This study investigates how the feed-to-glass conversion process responds to the feed makeup. By identifying the means of control of primary foam formation and silica grain dissolution, it provides data needed for a meaningful and economical design of large-scale experiments aimed at achieving faster melting

Final Report Melter Tests With AZ-101 HLW Simulant Using A Duramelter 100 Vitrification System VSL-01R10N0-1, Rev. 1, 2/25/02

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Pegg, I.L.

2011-01-01

This report provides data, analyses, and conclusions from a series of tests that were conducted at the Vitreous State Laboratory of The Catholic of America (VSL) to determine the processing rates that are achievable with AZ-101 HLW simulants and corresponding melter feeds on a DuraMelter 100 (DM100) vitrification system. One of the most critical pieces of information in determining the required size of the RPP-WTP HLW melter is the specific glass production rate in terms of the mass of glass that can be produced per unit area of melt surface per unit time. The specific glass production rate together with the waste loading (essentially, the ratio of waste-in to glass-out, which is determined from glass formulation activities) determines the melt area that is needed to achieve a given waste processing rate with due allowance for system availability. Tests conducted during Part B1 (VSL-00R2590-2) on the DM1000 vitrification system installed at the Vitreous State Laboratory of The Catholic University of America showed that, without the use of bubblers, glass production rates with AZ-101 and C-106/AY-102 simulants were significantly lower than the Project design basis rate of 0.4 MT/m 2 /d. Conversely, three-fold increases over the design basis rate were demonstrated with the use of bubblers. Furthermore, an un-bubbled control test using a replica of the melter feed used in cold commissioning tests at West Valley reproduced the rates that were observed with that feed on the WVDP production melter. More recent tests conducted on the DM1200 system, which more closely represents the present RPP-WTP design, are in general agreement with these earlier results. Screening tests conducted on the DM10 system have provided good indications of the larger-scale processing rates with bubblers (for both HL W and LAW feeds) but significantly overestimated the DM1000 un-bubbled rate observed for C-106/AY-102 melter feeds. This behavior is believed to be a consequence of the role of

FINAL REPORT REGULATORY OFF GAS EMISSIONS TESTING ON THE DM1200 MELTER SYSTEM USING HLW AND LAW SIMULANTS VSL-05R5830-1 REV 0 10/31/05

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; BRANDYS M; KOT WK; PEGG IL

2011-12-29

system was reconfigured to enable testing of the baseline HLW or LAW off-gas trains to perform off-gas emissions testing with both LAW and HLW simulants in the present work. During 2002 and 2003, many of these off-gas components were tested individually and in an integrated manner with the DM1200 Pilot Melter. Data from these tests are being used to support engineering design confirmation and to provide data to support air permitting activities. In fiscal year 2004, the WTP Project was directed by the Office of River Protection (ORP) to comply with Environmental Protection Agency (EPA) Maximum Achievable Control Technology (MACT) requirements for organics. This requires that the combined melter and off-gas system have destruction and removal efficiency (DRE) of >99.99% for principal organic dangerous constituents (PODCs). In order to provide confidence that the melter and off-gas system are able to achieve the required DRE, testing has been directed with both LAW and HLW feeds. The tests included both 'normal' and 'challenge' WTP melter conditions in order to obtain data for the potential range of operating conditions for the WTP melters and off-gas components. The WTP Project, Washington State Department of Ecology, and ORP have agreed that naphthalene will be used for testing to represent semi-volatile organics and allyl alcohol will be used to represent volatile organics. Testing was also performed to determine emissions of halides, metals, products of incomplete combustion (PICs), dioxins, furans, coplanar PCBs, total hydrocarbons, and COX and NOX, as well as the particle size distribution (PSD) of particulate matter discharged at the end of the off-gas train. A description of the melter test requirements and analytical methods used is provided in the Test Plan for this work. Test Exceptions were subsequently issued which changed the TCO catalyst, added total organic emissions (TOE) to exhaust sampling schedule, and allowing modification of the

CERAMIC WASTE FORM DATA PACKAGE

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J.; Marra, J.

2014-06-13

The purpose of this data package is to provide information about simulated crystalline waste forms that can be used to select an appropriate composition for a Cold Crucible Induction Melter (CCIM) proof of principle demonstration. Melt processing, viscosity, electrical conductivity, and thermal analysis information was collected to assess the ability of two potential candidate ceramic compositions to be processed in the Idaho National Laboratory (INL) CCIM and to guide processing parameters for the CCIM operation. Given uncertainties in the CCIM capabilities to reach certain temperatures throughout the system, one waste form designated 'Fe-MP' was designed towards enabling processing and another, designated 'CAF-5%TM-MP' was designed towards optimized microstructure. Melt processing studies confirmed both compositions could be poured from a crucible at 1600{degrees}C although the CAF-5%TM-MP composition froze before pouring was complete due to rapid crystallization (upon cooling). X-ray diffraction measurements confirmed the crystalline nature and phase assemblages of the compositions. The kinetics of melting and crystallization appeared to vary significantly between the compositions. Impedance spectroscopy results indicated the electrical conductivity is acceptable with respect to processing in the CCIM. The success of processing either ceramic composition will depend on the thermal profiles throughout the CCIM. In particular, the working temperature of the pour spout relative to the bulk melter which can approach 1700{degrees}C. The Fe-MP composition is recommended to demonstrate proof of principle for crystalline simulated waste forms considering the current configuration of INL's CCIM. If proposed modifications to the CCIM can maintain a nominal temperature of 1600{degrees}C throughout the melter, drain, and pour spout, then the CAF-5%TM-MP composition should be considered for a proof of principle demonstration.

The integrated melter off-gas treatment systems at the West Valley Demonstration Project

International Nuclear Information System (INIS)

Vance, R.F.

1991-12-01

The West Valley Demonstration project was established by an act of Congress in 1980 to solidify the high level radioactive liquid wastes produced from operation of the Western New York Nuclear Services Center from 1966 to 1972. The waste will be solidified as borosilicate glass. This report describes the functions, the controlling design criteria, and the resulting design of the melter off-gas treatment systems

FINAL REPORT SUMMARY OF DM 1200 OPERATION AT VSL VSL-06R6710-2 REV 0 9/7/06

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; DIENER G; BARDAKCI T; PEGG IL

2011-12-29

The principal objective of this report was to summarize the testing experience on the DuraMelter 1200 (DMI200), which is the High Level Waste (HLW) Pilot Melter located at the Vitreous State Laboratory (VSL). Further objectives were to provide descriptions of the history of all modifications and maintenance, methods of operation, problems and unit failures, and melter emissions and performance while processing a variety of simulated HL W and low activity waste (LAW) feeds for the Hanford Waste Treatment and Immobilization Plant (WTP) and employing a variety of operating methods. All of these objectives were met. The River Protection Project - Hanford Waste Treatment and Immobilization Plant (RPP-WTP) Project has undertaken a 'tiered' approach to vitrification development testing involving computer-based glass formulation, glass property-composition models, crucible melts, and continuous melter tests of increasing, more realistic scales. Melter systems ranging from 0.02 to 1.2 m{sup 2} installed at the Vitreous State Laboratory (VSL) have been used for this purpose, which, in combination with the 3.3 m{sup 2} low activity waste (LAW) Pilot Melter at Duratek, Inc., span more than two orders of magnitude in melt surface area. In this way, less-costly small-scale tests can be used to define the most appropriate tests to be conducted at the larger scales in order to extract maximum benefit from the large-scale tests. For high level waste (HLW) vitrification development, a key component in this approach is the one-third scale DuraMelter 1200 (DM 1200), which is the HLW Pilot Melter that has been installed at VSL with an integrated prototypical off-gas treatment system. That system replaced the DM1000 system that was used for HLW throughput testing during Part B1. Both melters have similar melt surface areas (1.2 m{sup 2}) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. In particular, the DM1200 provides for

Final Report Summary Of DM 1200 Operation At VSL VSL-06R6710-2, Rev. 0, 9/7/06

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Diener, G.; Bardakci, T.; Pegg, I.L.

2011-01-01

The principal objective of this report was to summarize the testing experience on the DuraMelter 1200 (DMI200), which is the High Level Waste (HLW) Pilot Melter located at the Vitreous State Laboratory (VSL). Further objectives were to provide descriptions of the history of all modifications and maintenance, methods of operation, problems and unit failures, and melter emissions and performance while processing a variety of simulated HL W and low activity waste (LAW) feeds for the Hanford Waste Treatment and Immobilization Plant (WTP) and employing a variety of operating methods. All of these objectives were met. The River Protection Project - Hanford Waste Treatment and Immobilization Plant (RPP-WTP) Project has undertaken a 'tiered' approach to vitrification development testing involving computer-based glass formulation, glass property-composition models, crucible melts, and continuous melter tests of increasing, more realistic scales. Melter systems ranging from 0.02 to 1.2 m 2 installed at the Vitreous State Laboratory (VSL) have been used for this purpose, which, in combination with the 3.3 m 2 low activity waste (LAW) Pilot Melter at Duratek, Inc., span more than two orders of magnitude in melt surface area. In this way, less-costly small-scale tests can be used to define the most appropriate tests to be conducted at the larger scales in order to extract maximum benefit from the large-scale tests. For high level waste (HLW) vitrification development, a key component in this approach is the one-third scale DuraMelter 1200 (DM 1200), which is the HLW Pilot Melter that has been installed at VSL with an integrated prototypical off-gas treatment system. That system replaced the DM1000 system that was used for HLW throughput testing during Part B1. Both melters have similar melt surface areas (1.2 m 2 ) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. In particular, the DM1200 provides for testing on a vitrification

Heat Transfer Model of a Small-Scale Waste Glass Melter with Cold Cap Layer

Energy Technology Data Exchange (ETDEWEB)

Abboud, Alexander; Guillen, Donna Post; Pokorny, Richard

2016-09-01

At the Hanford site in the state of Washington, more than 56 million gallons of radioactive waste is stored in underground tanks. The cleanup plan for this waste is vitrification at the Waste Treatment Plant (WTP), currently under construction. At the WTP, the waste will be blended with glass-forming materials and heated to 1423K, then poured into stainless steel canisters to cool and solidify. A fundamental understanding of the glass batch melting process is needed to optimize the process to reduce cost and decrease the life cycle of the cleanup effort. The cold cap layer that floats on the surface of the glass melt is the primary reaction zone for the feed-to-glass conversion. The conversion reactions include water release, melting of salts, evolution of batch gases, dissolution of quartz and the formation of molten glass. Obtaining efficient heat transfer to this region is crucial to achieving high rates of glass conversion. Computational fluid dynamics (CFD) modeling is being used to understand the heat transfer dynamics of the system and provide insight to optimize the process. A CFD model was developed to simulate the DM1200, a pilot-scale melter that has been extensively tested by the Vitreous State Laboratory (VSL). Electrodes are built into the melter to provide Joule heating to the molten glass. To promote heat transfer from the molten glass into the reactive cold cap layer, bubbling of the molten glass is used to stimulate forced convection within the melt pool. A three-phase volume of fluid approach is utilized to model the system, wherein the molten glass and cold cap regions are modeled as separate liquid phases, and the bubbling gas and plenum regions are modeled as one lumped gas phase. The modeling of the entire system with a volume of fluid model allows for the prescription of physical properties on a per-phase basis. The molten glass phase and the gas phase physical properties are obtained from previous experimental work. Finding representative

Evaluation of a Novel Temperature Sensing Probe for Monitoring and Controlling Glass Temperature in a Joule-Heated Glass Melter

International Nuclear Information System (INIS)

Watkins, A. D.; Musick, C. A.; Cannon, C.; Carlson, N. M.; Mullenix, P.D.; Tillotson, R. D.

1999-01-01

A self-verifying temperature sensor that employs advanced contact thermocouple probe technology was tested in a laboratory-scale, joule-heated, refractory-lined glass melter used for radioactive waste vitrification. The novel temperature probe monitors melt temperature at any given level of the melt chamber. The data acquisition system provides the real-time temperature for molten glass. Test results indicate that the self-verifying sensor is more accurate and reliable than classic platinum/rhodium thermocouple and sheath assemblies. The results of this test are reported as well as enhancements being made to the temperature probe. To obtain more reliable temperature measurements of the molten glass for improving production efficiency and ensuring consistent glass properties, optical sensing was reviewed for application in a high temperature environment

Technical information report: Plasma melter operation, reliability, and maintenance analysis

International Nuclear Information System (INIS)

Hendrickson, D.W.

1995-01-01

This document provides a technical report of operability, reliability, and maintenance of a plasma melter for low-level waste vitrification, in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. A process description is provided that minimizes maintenance and downtime and includes material and energy balances, equipment sizes and arrangement, startup/operation/maintence/shutdown cycle descriptions, and basis for scale-up to a 200 metric ton/day production facility. Operational requirements are provided including utilities, feeds, labor, and maintenance. Equipment reliability estimates and maintenance requirements are provided which includes a list of failure modes, responses, and consequences

Wootz Crucible Steel: A Newly Discovered Production Site in South India

OpenAIRE

Sharad Srinivasan

1994-01-01

During the course of field investigations of copper mining and smelting in South India, the author of this paper came across a previously unrecorded archaeometallurgical site in Mel-siruvalur, South Arcot district, Tamil Nadu, which investigations have confinned was a production centre for wootz crucible steel in the Deccan. The find of this production centre supports the idea that wootz steel production was relatiYely widespread in South India, and extends the known horizons of this technolo...

FINAL REPORT MELTER TESTS WITH AZ-101 HLW SIMULANT USING A DURAMELTER 100 VITRIFICATION SYSTEM VSL-01R10N0-1 REV 1 2/25/02

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; KOT WK; PEGG IL

2011-12-29

This report provides data, analyses, and conclusions from a series of tests that were conducted at the Vitreous State Laboratory of The Catholic of America (VSL) to determine the processing rates that are achievable with AZ-101 HLW simulants and corresponding melter feeds on a DuraMelter 100 (DM100) vitrification system. One of the most critical pieces of information in determining the required size of the RPP-WTP HLW melter is the specific glass production rate in terms of the mass of glass that can be produced per unit area of melt surface per unit time. The specific glass production rate together with the waste loading (essentially, the ratio of waste-in to glass-out, which is determined from glass formulation activities) determines the melt area that is needed to achieve a given waste processing rate with due allowance for system availability. Tests conducted during Part B1 (VSL-00R2590-2) on the DM1000 vitrification system installed at the Vitreous State Laboratory of The Catholic University of America showed that, without the use of bubblers, glass production rates with AZ-101 and C-106/AY-102 simulants were significantly lower than the Project design basis rate of 0.4 MT/m{sup 2}/d. Conversely, three-fold increases over the design basis rate were demonstrated with the use of bubblers. Furthermore, an un-bubbled control test using a replica of the melter feed used in cold commissioning tests at West Valley reproduced the rates that were observed with that feed on the WVDP production melter. More recent tests conducted on the DM1200 system, which more closely represents the present RPP-WTP design, are in general agreement with these earlier results. Screening tests conducted on the DM10 system have provided good indications of the larger-scale processing rates with bubblers (for both HL W and LAW feeds) but significantly overestimated the DM1000 un-bubbled rate observed for C-106/AY-102 melter feeds. This behavior is believed to be a consequence of the role of

Transient flows occurring during the accelerated crucible rotation technique

International Nuclear Information System (INIS)

Horowitz, Atara; Horowitz, Yigal

1992-11-01

The transient flows occurring after a change in the angular velocity of the cylindrical container are described. The dependence of the transient (known as spin-up or spin-down time) on experimental parameters as kinematic viscosity, cylinder dimensions and the cylinder's initial and final angular velocities are elucidates by a review of the literature. It is emphasized that with large Rossby numbers the spin-up time is longer and the amount of fluid mixing is greater than small and moderate Rossby numbers. It is also elucidated that most crystal growth crucibles cannot be considered as infinitely-long cylinders for the evaluation of the fluid dynamics (authors)

Cold-crucible melting of hulls and structural materials

International Nuclear Information System (INIS)

Jouan, A.; Jacquet-Francillon, N.; Puyou, M.; Piccinato, R.

1990-01-01

The method currently implemented at the La Hague UP3 reprocessing plant for conditioning of PWR zircaloy hulls is cement embedding. Another promising method, mainly for reducing the waste volume and the available exchange surface area, is melting. A cold-crucible melting process has therefore been developed by the CEA at Marcoule (France) over the last decade. Development work first concentrated on cladding hulls from fast breeder reactors, then from pressurized water reactors. The process can be used for both types of cladding wastes. Subassembly head and foot end-caps are sheared off and should be suitable for surface storage after α decontamination by successive rinsing. If necessary because of their α activity, they could be melted in a larger furnace

Assessment of selected furnace technologies for RWMC waste

International Nuclear Information System (INIS)

Batdorf, J.; Gillins, R.; Anderson, G.L.

1992-03-01

This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

Safety assessment of the liquid-fed ceramic melter process

International Nuclear Information System (INIS)

Buelt, J.L.; Partain, W.L.

1980-08-01

As part of its development program for the solidification of high-level nuclear waste, Pacific Northwest Laboratory assessed the safety issues for a complete liquid-fed ceramic melter (LFCM) process. The LFCM process, an adaption of commercial glass-making technology, is being developed to convert high-level liquid waste from the nuclear fuel cycle into glass. This safety assessment uncovered no unresolved or significant safety problems with the LFCM process. Although in this assessment the LFCM process was not directly compared with other solidification processes, the safety hazards of the LFCM process are comparable to those of other processes. The high processing temperatures of the glass in the LFCM pose no additional significant safety concerns, and the dispersible inventory of dried waste (calcine) is small. This safety assessment was based on the nuclear power waste flowsheet, since power waste is more radioactive than defense waste at the time of solidification, and all accident conditions for the power waste would have greater radiological consequences than those for defense waste. An exhaustive list of possible off-standard conditions and equipment failures was compiled. These accidents were then classified according to severity of consequence and type of accident. Radionuclide releases to the stack were calculated for each group of accidents using conservative assumptions regarding the retention and decontamination features of the process and facility. Two recommendations that should be considered by process designers are given in the safety assessment

Multiphase, multi-electrode Joule heat computations for glass melter and in situ vitrification simulations

International Nuclear Information System (INIS)

Lowery, P.S.; Lessor, D.L.

1991-02-01

Waste glass melter and in situ vitrification (ISV) processes represent the combination of electrical thermal, and fluid flow phenomena to produce a stable waste-from product. Computational modeling of the thermal and fluid flow aspects of these processes provides a useful tool for assessing the potential performance of proposed system designs. These computations can be performed at a fraction of the cost of experiment. Consequently, computational modeling of vitrification systems can also provide and economical means for assessing the suitability of a proposed process application. The computational model described in this paper employs finite difference representations of the basic continuum conservation laws governing the thermal, fluid flow, and electrical aspects of the vitrification process -- i.e., conservation of mass, momentum, energy, and electrical charge. The resulting code is a member of the TEMPEST family of codes developed at the Pacific Northwest Laboratory (operated by Battelle for the US Department of Energy). This paper provides an overview of the numerical approach employed in TEMPEST. In addition, results from several TEMPEST simulations of sample waste glass melter and ISV processes are provided to illustrate the insights to be gained from computational modeling of these processes. 3 refs., 13 figs

Final Report Tests On The Duramelter 1200 HLW Pilot Melter System Using AZ-101 HLW Simulants VSL-02R0100-2, Rev. 1, 2/17/03

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Bardakci, T.; Gong, W.; D'Angelo, N.A.; Schatz, T.R.; Pegg, I.L.

2011-01-01

This document provides the final report on data and results obtained from a series of nine tests performed on the one-third scale DuraMelter(trademark) 1200 (DM1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part B1 (1). Both melters have similar melt surface areas (1.2 m 2 ) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plans. The nine tests reported here were preceded by an initial series of short-duration tests conducted to support the start-up and commissioning of this system. This report is a followup to the previously issued Preliminary Data Summary Reports. The DM1200 system was deployed for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. These tests include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The primary objective of the present series of tests was to determine the effects of a variety of parameters on the glass production rate in comparison to the RPP-WTP HL W design basis of 400 kg/m 2 /d. Previous testing on the DMIOOO system (1) concluded that achievement of that rate with simulants of projected WTP melter feeds (AZ-101 and C-106/AY-102) was unlikely without the use of bubblers. As part of those tests, the same feed that was used during the cold-commissioning of the West Valley Demonstration Project (WVDP) HLW vitrification system was run on the DM1000 system. The DM1000 tests reproduced the rates that were obtained at the larger

FINAL REPORT TESTS ON THE DURAMELTER 1200 HLW PILOT MELTER SYSTEM USING AZ-101 HLW SIMULANTS VSL-02R0100-2 REV 1 2/17/03

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; KOT WK; BARDAKCI T; GONG W; D' ANGELO NA; SCHATZ TR; PEGG IL

2011-12-29

This document provides the final report on data and results obtained from a series of nine tests performed on the one-third scale DuraMelter{trademark} 1200 (DM1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part B1 [1]. Both melters have similar melt surface areas (1.2 m{sup 2}) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plans. The nine tests reported here were preceded by an initial series of short-duration tests conducted to support the start-up and commissioning of this system. This report is a followup to the previously issued Preliminary Data Summary Reports. The DM1200 system was deployed for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. These tests include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The primary objective of the present series of tests was to determine the effects of a variety of parameters on the glass production rate in comparison to the RPP-WTP HL W design basis of 400 kg/m{sup 2}/d. Previous testing on the DMIOOO system [1] concluded that achievement of that rate with simulants of projected WTP melter feeds (AZ-101 and C-106/AY-102) was unlikely without the use of bubblers. As part of those tests, the same feed that was used during the cold-commissioning of the West Valley Demonstration Project (WVDP) HLW vitrification system was run on the DM1000 system. The DM1000 tests reproduced the rates that were obtained at the

Non-fuel bearing hardware melting technology

International Nuclear Information System (INIS)

Newman, D.F.

1993-01-01

Battelle has developed a portable hardware melter concept that would allow spent fuel rod consolidation operations at commercial nuclear power plants to provide significantly more storage space for other spent fuel assemblies in existing pool racks at lower cost. Using low pressure compaction, the non-fuel bearing hardware (NFBH) left over from the removal of spent fuel rods from the stainless steel end fittings and the Zircaloy guide tubes and grid spacers still occupies 1/3 to 2/5 of the volume of the consolidated fuel rod assemblies. Melting the non-fuel bearing hardware reduces its volume by a factor 4 from that achievable with low-pressure compaction. This paper describes: (1) the configuration and design features of Battelle's hardware melter system that permit its portability, (2) the system's throughput capacity, (3) the bases for capital and operating estimates, and (4) the status of NFBH melter demonstration to reduce technical risks for implementation of the concept. Since all NFBH handling and processing operations would be conducted at the reactor site, costs for shipping radioactive hardware to and from a stationary processing facility for volume reduction are avoided. Initial licensing, testing, and installation in the field would follow the successful pattern achieved with rod consolidation technology

Report - Melter Testing of New High Bismuth HLW Formulations VSL-13R2770-1

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Pegg, I. L.; Kot, W. K.; Gan, H.; Matlack, K. S.

2013-11-13

The primary objective of the work described was to test two glasses formulated for a high bismuth waste stream on the DM100 melter system. Testing was designed to determine processing characteristics and production rates, assess the tendency for foaming, and confirm glass properties. The glass compositions tested were previously developed to maintain high waste loadings and processing rates while suppressing the foaming observed in previous tests

Utilizing Rice Husk Briquettes in Firing Crucible Furnace for Low Temperature Melting Metals in Nigeria

Directory of Open Access Journals (Sweden)

N. A. Musa

2012-08-01

Full Text Available The search for alternative fuels for firing crucible furnace for low temperature melting metals has become mandatory, as a result of the pollution problem associated with the use of fossil fuels, the expense of electricity and also deforestation as a result of the use of charcoal. An agricultural waste, rice husk, in briquette form was used as an alternative fuel to fire crucible furnace to melt lead, zinc and aluminium. Results showed that lead and zinc melted and reached their pouring temperatures of 3840C and 5300C in 70 minutes and 75 minutes respectively. Aluminium was raised to a maximum temperature of 5200C in 75 and 100 minutes.The average concentration of the pollutants (CO, SO2and NOX were found to be below the tolerance limit and that of TSP (Total Suspended Particulates was found to be within the tolerance limit stipulated by Federal Environmental Protection Agency (FEPA in Nigeria.

Conceptual design of a joule-heated ceramic melter for the DOE Fernald silos 1, 2, and 3 wastes

International Nuclear Information System (INIS)

Robinson, R.A.; Janke, D.S.; Peters, R.; Fekete, L.

1992-06-01

Vitrification of nuclear wastes has been under investigation since the mid-1950s. Most of the international communities experience has been with vitrification of high level nuclear wastes. In the US, this technology was developed by Battelle scientists at the DOEs Pacific Northwest Laboratories located at their Hanford site. Based on Laboratory and pilot-scale testing conducted at Hanford in the early 1970s, the DOE has constructed high level nuclear waste vitrification facilities at both Savannah River, South Carolina, and West Valley, New York, and is finalizing the design of a similar treatment facility at Hanford. Although these systems were designed to be fully remote due to the extreme radioactive hazards associated with this type of nuclear waste, technology transfer was successfully applied to the design of a vitrification process for the K-65 and uranium metal oxide wastes in a semi-remote operation at Fernald. This paper describes a conceptual design of a joule-heated, slurry-fed ceramic melter that was developed for vitrification of the DOE K-65 and metal oxide low level wastes at Fernald, Ohio

Final Report - Glass Formulation Development and Testing for DWPF High AI2O3 HLW Sludges, VSL-10R1670-1, Rev. 0, dated 12/20/10

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Pegg, I. L.; Kot, W. K.; Gan, H.; Matlack, K. S.

2013-11-13

The principal objective of the work described in this Final Report is to develop and identify glass frit compositions for a specified DWPF high-aluminum based sludge waste stream that maximizes waste loading while maintaining high production rate for the waste composition provided by ORP/SRS. This was accomplished through a combination of crucible-scale, vertical gradient furnace, and confirmation tests on the DM100 melter system. The DM100-BL unit was selected for these tests. The DM100-BL was used for previous tests on HLW glass compositions that were used to support subsequent tests on the HLW Pilot Melter. It was also used to process compositions with waste loadings limited by aluminum, bismuth, and chromium, to investigate the volatility of cesium and technetium during the vitrification of an HLW AZ-102 composition, to process glass formulations at compositional and property extremes, and to investigate crystal settling on a composition that exhibited one percent crystals at 963{degrees}C (i.e., close to the WTP limit). The same melter was selected for the present tests in order to maintain comparisons between the previously collected data. The tests provide information on melter processing characteristics and off-gas data, including formation of secondary phases and partitioning. Specific objectives for the melter tests are as follows: Determine maximum glass production rates without bubbling for a simulated SRS Sludge Batch 19 (SB19). Demonstrate a feed rate equivalent to 1125 kg/m{sup 2}/day glass production using melt pool bubbling. Process a high waste loading glass composition with the simulated SRS SB19 waste and measure the quality of the glass product. Determine the effect of argon as a bubbling gas on waste processing and the glass product including feed processing rate, glass redox, melter emissions, etc.. Determine differences in feed processing and glass characteristics for SRS SB19 waste simulated by the co-precipitated and direct

Energy Dissipation Rate in an Agitated Crucible Containing Molten Metal

Science.gov (United States)

Li, Tao; Shimasaki, Shin-ichi; Narita, Shunsuke; Taniguchi, Shoji

2017-10-01

The energy dissipation rate (EDR) is an important parameter for characterizing the behavior of inclusion coagulation in agitated molten metal. To clarify the inclusion coagulation mechanism, we review previous water model studies by particularly focusing on the relation between the impeller torque and the EDR of the fluid, which indicates the ratio of energy dissipated in the viscous medium to the energy inputted by the rotating impeller. In the present study, simulations coupled with experiments were performed to determine the relation between the torque and the effective EDR for water and liquid Al in crucibles with and without baffles.

Environmental Assessment for the Operation of the Glass Melter Thermal Treatment Unit at the US Department of Energy's Mound Plant, Miamisburg, Ohio

International Nuclear Information System (INIS)

1995-06-01

The glass melter would thermally treat mixed waste (hazardous waste contaminated with radioactive constituents largely tritium, Pu-238, and/or Th-230) that was generated at the Mound Plant and is now in storage, by stabilizing the waste in glass blocks. Depending on the radiation level of the waste, the glass melter may operate for 1 to 6 years. Two onsite alternatives and seven offsite alternatives were considered. This environmental assessment indicates that the proposed action does not constitute a major Federal action significantly affecting the human environment according to NEPA, and therefore the finding of no significant impact is made, obviating the need for an environmental impact statement

Glass science tutorial: Lecture number-sign 2, Operating electric glass melters. James N. Edmonson, Lecturer

International Nuclear Information System (INIS)

Kruger, A.A.

1994-10-01

This report contains basic information on electric furnaces used for glass melting and on the properties of glass useful for the stabilization of radioactive wastes. Furnace nomenclature, furnace types, typical silicate glass composition and properties, thermal conductivity information, kinetics of the melting process, glass furnace refractory materials composition and thermal conductivity, and equations required for the operation of glass melters are included

Testing of the melter lid refractory for the West Valley Demonstration Project (WVDP)

International Nuclear Information System (INIS)

Gupta, A.; Jain, V.; Mahoney, J.L.; Holman, T.M.

1991-01-01

Monofrax H and Mulfrax 202 refractory were tested for potential application as the melter lid refractory for the WVDP. Resistance to spalling and corrosion by the slurry and offgas salts were primary criteria for selection. Test specimens were subjected to thermal cycling between 450 and 1,100C for five weeks. Visual examination indicated some corrosion but no spalling. SEM/EDS analysis was performed to determine the glass/refractory interface corrosion mechanism. The refractory selection basis will be discussed

RHEOLOGICAL AND ELEMENTAL ANALYSES OF SIMULANT SB5 SLURRY MIX EVAPORATOR-MELTER FEED TANK SLURRIES

Energy Technology Data Exchange (ETDEWEB)

Fernandez, A.

2010-02-08

The Defense Waste Processing Facility (DWPF) will complete Sludge Batch 5 (SB5) processing in fiscal year 2010. DWPF has experienced multiple feed stoppages for the SB5 Melter Feed Tank (MFT) due to clogs. Melter throughput is decreased not only due to the feed stoppage, but also because dilution of the feed by addition of prime water (about 60 gallons), which is required to restart the MFT pump. SB5 conditions are different from previous batches in one respect: pH of the Slurry Mix Evaporator (SME) product (9 for SB5 vs. 7 for SB4). Since a higher pH could cause gel formation, due in part to greater leaching from the glass frit into the supernate, SRNL studies were undertaken to check this hypothesis. The clogging issue is addressed by this simulant work, requested via a technical task request from DWPF. The experiments were conducted at Aiken County Technology Laboratory (ACTL) wherein a non-radioactive simulant consisting of SB5 Sludge Receipt and Adjustment Tank (SRAT) product simulant and frit was subjected to a 30 hour SME cycle at two different pH levels, 7.5 and 10; the boiling was completed over a period of six days. Rheology and supernate elemental composition measurements were conducted. The caustic run exhibited foaming once, after 30 minutes of boiling. It was expected that caustic boiling would exhibit a greater leaching rate, which could cause formation of sodium aluminosilicate and would allow gel formation to increase the thickness of the simulant. Xray Diffraction (XRD) measurements of the simulant did not detect crystalline sodium aluminosilicate, a possible gel formation species. Instead, it was observed that caustic conditions, but not necessarily boiling time, induced greater thickness, but lowered the leach rate. Leaching consists of the formation of metal hydroxides from the oxides, formation of boric acid from the boron oxide, and dissolution of SiO{sub 2}, the major frit component. It is likely that the observed precipitation of Mg

Equipment experience in a radioactive LFCM [liquid-fed ceramic melter] vitrification facility

International Nuclear Information System (INIS)

Holton, L.K. Jr.; Dierks, R.D.; Sevigny, G.J.; Goles, R.W.; Surma, J.E.; Thomas, N.M.

1986-11-01

Since October 1984, the Pacific Northwest Laboratory (PNL) has operated a pilot-scale radioactive liquid-fed ceramic melter (RLFCM) vitrification process in shielded manipulator hot cells. This vitrification facility is being operated for the Department of Energy (DOE) to remotely test vitrification equipment components in a radioactive environment and to develop design and operation data that can be applied to production-scale projects. This paper summarizes equipment and process experience obtained from the operations of equipment systems for waste feeding, waste vitrification, canister filling, canister handling, and vitrification off-gas treatment

MELTER: A model of the thermal response of cargos transported in the Safe-Secure Trailer subject to fire environments for risk assessment applications

International Nuclear Information System (INIS)

Larsen, M.E.

1994-08-01

MELTER is an analysis of cargo responses inside a fire-threatened Safe-Secure Trailer (SST) developed for the Defense Program Transportation Risk Assessment (DPTRA). Many simplifying assumptions are required to make the subject problem tractable. MELTER incorporates modeling which balances the competing requirements of execution speed, generality, completeness of essential physics, and robustness. Input parameters affecting the analysis include those defining the fire scenario, those defining the cargo loaded in the SST, and those defining properties of the SST. For a specified fire, SST, and cargo geometry MELTER predicts the critical fire duration that will lead to a failure. The principal features of the analysis include: (a) Geometric considerations to interpret fire-scenario descriptors in terms of a thermal radiation boundary condition, (b) a simple model of the SST's wall combining the diffusion model for radiation through optically-thick media with an endothermic reaction front to describe the charring of dimensional, rigid foam in the SST wall, (c) a transient radiation enclosure model, (d) a one-dimensional, spherical idealization of the shipped cargos providing modularity so that cargos of interest can be inserted into the model, and (e) associated numerical methods to integrate coupled, differential equations and find roots

Environmental Assessment for the Operation of the Glass Melter Thermal Treatment Unit at the US Department of Energy`s Mound Plant, Miamisburg, Ohio

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-06-01

The glass melter would thermally treat mixed waste (hazardous waste contaminated with radioactive constituents largely tritium, Pu-238, and/or Th-230) that was generated at the Mound Plant and is now in storage, by stabilizing the waste in glass blocks. Depending on the radiation level of the waste, the glass melter may operate for 1 to 6 years. Two onsite alternatives and seven offsite alternatives were considered. This environmental assessment indicates that the proposed action does not constitute a major Federal action significantly affecting the human environment according to NEPA, and therefore the finding of no significant impact is made, obviating the need for an environmental impact statement.

Glass Ceramic Formulation Data Package

International Nuclear Information System (INIS)

Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

2012-01-01

A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the

Evaluation of AS-CAST U-Mo alloys processed in graphite crucible coated with boron nitride

Energy Technology Data Exchange (ETDEWEB)

Marra, Kleiner M., E-mail: kleiner.marra@prof.una.br [Centro Universitario UNA, Belo Horizonte, MG (Brazil). Curso de Engenharia Mecânica; Reis, Sérgio C.; Paula, João B. de; Pedrosa, Tércio A., E-mail: reissc@cdtn.br, E-mail: jbp@cdtn.br, E-mail: tap@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

This paper reports the production of uranium-molybdenum alloys, which have been considered promising fuel for test and research nuclear reactors. U-Mo alloys were produced in three molybdenum contents: 5w%, 7w%, and 10w%, using an electric vacuum induction furnace. A boron nitride-coated graphite crucible was employed in the production of the alloys and, after melting, the material was immediately poured into a boron nitride-coated graphite mold. The incorporation of carbon was observed, but it happened in a lower intensity than in the case of the non-coated crucible/mold. It is observed that the carbon incorporation increased and alloys density decreased with Mo addition. It was also noticed that the increase in the carbon or molybdenum content did not seem to change the as-cast structure in terms of granulation. The three alloys presented body-centered cubic crystal structure (γ-phase), after solidification, besides a seeming negative microsegregation of molybdenum, from the center to the periphery of the grains. There were signs of macrosegregation, from the base to the top of the ingots. (author)

Study on plasma melting treatment of crucibles, ceramic filter elements, asbestos, and fly ash

International Nuclear Information System (INIS)

Hoshi, Akiko; Nakasio, Nobuyuki; Nakajima, Mikio

2004-01-01

The Japan Atomic Energy Research Institute (JAERI) decided to adopt an advanced volume reduction program for low-level radioactive wastes. In this program, inorganic wastes are converted to stable glassy products suitable for disposal by a plasma melting system in the Waste Volume Reduction Facilities (WVRF). High melting point wastes such as refractories are excluded from the plasma melting treatment in the WVRF, and wastes difficult to handle such as asbestos are also excluded. However, it is describable to apply the plasma melting treatment to these wastes for stabilization and volume reduction from the viewpoint of disposal. In this paper, plasma melting test of crucibles, ceramic filter elements, asbestos, and simulated fly ashes were carried out as a part of technical support for WVRF. The plasma melting treatment was applicable for crucibles and asbestos because homogeneous and glassy products were obtained by controlling of waste and loading condition. It was found that SiC in ceramic filter elements was volatile with a plasma torch with inert gas, and adding reducer was ineffective against stabilizing volatile metals such as Zn, Pb in a solidified product in the melting test of simulated fly ash. (author)

Conversion of nuclear waste to molten glass: Formation of porous amorphous alumina in a high-Al melter feed

Energy Technology Data Exchange (ETDEWEB)

Xu, Kai, E-mail: kaixu@whut.edu.cn [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Hrma, Pavel, E-mail: pavel.hrma@pnnl.gov [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Washton, Nancy; Schweiger, Michael J. [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Kruger, Albert A. [U.S. Department of Energy, Office of River Protection, Richland, WA 99352 (United States)

2017-01-15

The transition of Al phases in a simulated high-Al high-level nuclear waste melter feed heated at 5 K min{sup −1} to 700 °C was investigated with transmission electron microscopy, {sup 27}Al nuclear magnetic resonance spectroscopy, the Brunauer-Emmett-Teller method, and X-ray diffraction. At temperatures between 300 and 500 °C, porous amorphous alumina formed from the dehydration of gibbsite, resulting in increased specific surface area of the feed (∼8 m{sup 2} g{sup −1}). The high-surface-area amorphous alumina formed in this manner could potentially stop salt migration in the cold cap during nuclear waste vitrification. - Highlights: • Porous amorphous alumina formed in a simulated high-Al HLW melter feed during heating. • The feed had a high specific surface area at 300 °C ≤ T ≤ 500 °C. • Porous amorphous alumina induced increased specific surface area.

Redox Control For Hanford HLW Feeds VSL-12R2530-1, REV 0

International Nuclear Information System (INIS)

Kruger, A. A.; Matlack, Keith S.; Pegg, Ian L.; Kot, Wing K.; Joseph, Innocent

2012-01-01

The principal objectives of this work were to investigate the effects of processing simulated Hanford HLW at the estimated maximum concentrations of nitrates and oxalates and to identify strategies to mitigate any processing issues resulting from high concentrations of nitrates and oxalates. This report provides results for a series of tests that were performed on the DM10 melter system with simulated C-106/AY-102 HLW. The tests employed simulated HLW feeds containing variable amounts of nitrates and waste organic compounds corresponding to maximum concentrations proj ected for Hanford HLW streams in order to determine their effects on glass production rate, processing characteristics, glass redox conditions, melt pool foaming, and the tendency to form secondary phases. Such melter tests provide information on key process factors such as feed processing behavior, dynamic effects during processing, processing rates, off-gas amounts and compositions, foaming control, etc., that cannot be reliably obtained from crucible melts

Redox Control For Hanford HLW Feeds VSL-12R2530-1, REV 0

Energy Technology Data Exchange (ETDEWEB)

Kruger, A. A. [Department of Energy, Office of River Protection, Richland, Washington (United States); Matlack, Keith S. [The Catholic University of America, Washington, DC (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Kot, Wing K. [The Catholic University of America, Washington, DC (United States); Joseph, Innocent [The Catholic University of America, Washington, DC (United States)

2012-12-13

The principal objectives of this work were to investigate the effects of processing simulated Hanford HLW at the estimated maximum concentrations of nitrates and oxalates and to identify strategies to mitigate any processing issues resulting from high concentrations of nitrates and oxalates. This report provides results for a series of tests that were performed on the DM10 melter system with simulated C-106/AY-102 HLW. The tests employed simulated HLW feeds containing variable amounts of nitrates and waste organic compounds corresponding to maximum concentrations proj ected for Hanford HLW streams in order to determine their effects on glass production rate, processing characteristics, glass redox conditions, melt pool foaming, and the tendency to form secondary phases. Such melter tests provide information on key process factors such as feed processing behavior, dynamic effects during processing, processing rates, off-gas amounts and compositions, foaming control, etc., that cannot be reliably obtained from crucible melts.

The mechanism of hot crack formation in Ti-6A1-4V during cold crucible continuous casting

Directory of Open Access Journals (Sweden)

Hongsheng DING

2004-08-01

Full Text Available Hot crack is one of common defects in castings, which often results in failure of castings. This work studies the formation of hot cracks during cold crucible continous casting by means of experiments and thoretical analysis. The results show that the hot crack occurs on the surface and in the circumference of ingots, where the solidified shell and solidification front meet each other. The tendency of hot cracking decreases with the increase of withdrawal velocities in some extent. The hot crack is caused mainly by friction force between the shell and the crucible inner wall, and it takes place when the stress resulting from friction exceeds the tensile strength of the shell. The factors affecting the hot cracks are analyzed and verified. In order to decrease the tendency of hot cracks, technical parameters should be optimized.

Golden Jubilee Photos: A Crucible for Technology

CERN Document Server

2004-01-01

http://www.cern.ch/cern50/ Paul Lecoq assembles a read head made with special crystals for a PET (positron emission tomography) scanner. He is the initiator of the Crystal Clear collaboration, which aims to transfer crystals developed at CERN to applications in medical imaging. CERN: Where the Web was born, but much else as well. The multiwire proportional chamber, developed at CERN, not only revolutionized particle detection for physics experiments but also for medical imaging. CERN physicists also paved the way for the first positron-emission tomography (PET) scanner. For most of CERN's history, though, technology transferred from the Laboratory to industry without organized promotion or follow up. CERN's culture was dedicated to basic research, and its Convention states that the fruits of its research be made freely available. Confidentiality before receiving patents, and restrictions on publications to protect industry, seemingly ran counter to CERN's openness. But by the 1980s, the expense of grand equi...

The integrated melter off-gas treatment systems at the West Valley Demonstration Project

Energy Technology Data Exchange (ETDEWEB)

Vance, R.F. [West Valley Nuclear Services Co., Inc., NY (United States)

1995-02-01

The West Valley Demonstration Project was established by Public Law 96-368, the {open_quotes}West Valley Demonstration Project Act, {close_quotes} on October 1, l980. Under this act, Congress directed the Department of Energy to carry out a high level radioactive waste management demonstration project at the Western New York Nuclear Service Center in West Valley, New York. The purpose of this project is to demonstrate solidification techniques which can be used for preparing high level radioactive waste for disposal. In addition to developing this technology, the West Valley Demonstration Project Act directs the Department of Energy to: (1) develop containers suitable for permanent disposal of the high level waste; (2) transport the solidified high level waste to a Federal repository; (3) dispose of low level and transuranic waste produced under the project; and (4) decontaminate and decommission the facilities and materials associated with project activities and the storage tanks originally used to store the liquid high level radioactive waste. The process of vitrification will be used to solidify the high level radioactive liquid wastes into borosilicate glass. This report describes the functions, the controlling design criteria, and the resulting design of the melter off-gas treatment systems which are used in the vitrification process.

Bench scale experiments for the remediation of Hanford Waste Treatment Plant low activity waste melter off-gas condensate

Energy Technology Data Exchange (ETDEWEB)

Taylor-Pashow, Kathryn M.L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Poirier, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, Daniel J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-08-11

The Low Activity Waste (LAW) vitrification facility at the Hanford Waste Treatment and Immobilization Plant (WTP) will generate an aqueous condensate recycle stream (LAW Off-Gas Condensate) from the off-gas system. The plan for disposition of this stream during baseline operations is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation and recycled to the LAW vitrification facility again. The primary reason to recycle this stream is so that the semi-volatile 99Tc isotope eventually becomes incorporated into the glass. This stream also contains non-radioactive salt components that are problematic in the melter, so diversion of this stream to another process would eliminate recycling of these salts and would enable simplified operation of the LAW melter and the Pretreatment Facilities. This diversion from recycling this stream within WTP would have the effect of decreasing the LAW vitrification mission duration and quantity of glass waste. The concept being tested here involves removing the ⁹⁹Tc so that the decontaminated aqueous stream, with the problematic salts, can be disposed elsewhere.

Final Report for Crucible -Scale Radioactive Vitrification and Product Test of Waste Envelope B (AZ-102) Low-Activity Waste Glass

International Nuclear Information System (INIS)

CRAWFORD, CHARLES

2004-01-01

A proof-of-technology demonstration for the Hanford River Protection Project (RPP) Waste treatment and Immobilization Plant (WTP) was performed by the Savannah River Technology Center (SRTC). As part of this demonstration, treated AZ-102 Low-Activity Waste supernate was vitrified using a crucible-scale furnace. Initial glass samples were quench-cooled and characterized for metals and radionuclides. The glass was also durability tested using the American Society for Testing and Materials (ASTM) Product Consistency Test (PCT) protocol. These tests used the AZ-102 glass formulation Low Activity Waste (LAW) B88 that targeted AZ-102 waste loading at 5 wt% Na2O. After these initial results were obtained with the quench-cooled LAWB88 glass, a prototypical container centerline cooling (CCC) program was supplied to SRTC by WTP. A portion of the quench-cooled LAWB88 glass was remelted and centerline cooled. Samples from the CCC low-activity AZ-102 glass waste form were durability tested using the PCT and characterized for crystalline phase identification.This final report documents the characterization and durability of this AZ-102 glass

Crystal accumulation in the Hanford Waste Treatment Plant high level waste melter: Summary of FY2016 experiements

Energy Technology Data Exchange (ETDEWEB)

Fox, K. [Savannah River Site (SRS), Aiken, SC (United States); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States); Miller, D. [Savannah River Site (SRS), Aiken, SC (United States)

2016-12-01

Five experiments were completed with the full-scale, room temperature Hanford Waste Treatment and Immobilization Plant (WTP) high-level waste (HLW) melter riser test system to observe particle flow and settling in support of a crystal tolerant approach to melter operation. A prototypic pour rate was maintained based on the volumetric flow rate. Accumulation of particles was observed at the bottom of the riser and along the bottom of the throat after each experiment. Measurements of the accumulated layer thicknesses showed that the settled particles at the bottom of the riser did not vary in thickness during pouring cycles or idle periods. Some of the settled particles at the bottom of the throat were re-suspended during subsequent pouring cycles, and settled back to approximately the same thickness after each idle period. The cause of the consistency of the accumulated layer thicknesses is not year clear, but was hypothesized to be related to particle flow back to the feed tank. Additional experiments reinforced the observation of particle flow along a considerable portion of the throat during idle periods. Limitations of the system are noted in this report and may be addressed via future modifications. Follow-on experiments will be designed to evaluate the impact of pouring rate on particle re-suspension, the influence of feed tank agitation on particle accumulation, and the effect of changes in air lance positioning on the accumulation and re-suspension of particles at the bottom of the riser. A method for sampling the accumulated particles will be developed to support particle size distribution analyses. Thicker accumulated layers will be intentionally formed via direct addition of particles to select areas of the system to better understand the ability to continue pouring and re-suspend particles. Results from the room temperature system will be correlated with observations and data from the Research Scale Melter (RSM) at Pacific Northwest National Laboratory

Arc melter demonstration baseline test results

International Nuclear Information System (INIS)

Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O'Connor, W.K.; Turner, P.C.

1994-07-01

This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process

50-kg large-size cold crucible levitation melting apparatus; Teibu shuto kino wo motsu 50kg kyu korudo kurushiburu fuyo yokai shochi no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Hayashi, S. [Fuji Electric Co. Ltd., Tokyo (Japan); Tadano, E. [Fuji Electric Corporate Research and Development Ltd., Kanagawa (Japan)

1997-06-25

With an increase in the degree of industrial techniques and the development of high-technology products in recent years, it has been demanded that the quality of high-purity metal materials be improved. The levitation melting method is a new melting method in which a metal material is melted by induction heating while the material is levitated in a water-cooled copper crucible. This paper made clear the principle of the levitation melting method and describes some problems in the development of a 50 kg-class large-capacity levitation melting apparatus and solutions to the problems. The development of a 50 kg-class levitation melting apparatus having a bottom discharging function was carried out on the basis of the results of discussion of the above-mentioned problems, and the noncontact melting of 50 kg cast iron and the noncontact bottom discharging of molten iron succeeded. This enabled the noncontact process of from the melting of a high-purity metal material and a metal of a high melting point to the casting of the molten metal. Since a continuous casting apparatus is provided under the crucible, the casting of an ingot and a rod material becomes possible. When a metal material is levitation-melted in superhigh vacuum, production of a superhigh-purity metal and a new metal material can be attained since the material is not contaminated by the atmosphere. 9 refs., 11 figs., 4 tabs.

Detailed design data package: 3.1a-Film cooler pressure drop data; Item 3.2a - SBS packing selection; Item 3.2b, 3.2c - Pressure drop data for SBS distribution plate; and Item 3.2e - SBS distribution plate and liquid risers. PHTD pilot-scale melter testing system cost account milesonte 1.2.2.04.15A

International Nuclear Information System (INIS)

Whyatt, G.A.; Anderson, L.D.; Evans, J. II.

1996-03-01

This data package transmits information collected on the Liquid-Fed Ceramic Melter (LFCM) offgas system prior to melter feeding operations. Injection of steam to the melter plenum was used to simulate feeding of the melter. Steam surge cases were studied under steady-state surge conditions. Dynamic surges will be examined under data needs. The Fluor data needs included two blank tables requesting specific information for data needs 3.1 and 3.2. These tables are provided in Tables S.1 and S.2 below with the requested information filled in

Feasibility study on vitrification of low- and intermediate-level radioactive waste from pressurized water reactors

International Nuclear Information System (INIS)

Park, J.K.; Song, M.J.

1998-01-01

In order to obtain annual generation volume and composition data for low- and intermediate-level radioactive waste (LILW), characteristics and generation trends for each waste which was produced at nuclear power plants (NPPs) in Korea were investigated. Of the three different types of melters, the platinum crucible was found to be most suitable for the performance of vitrification experiments and hence, was used to help better understand the optimal waste contents in borosilicate glass waste forms with respect to waste types. After the performance of vitrification experiments, compressive strength tests showed that the final waste glass product, containing up to 40 vol% of ashy pyrolyzed/oxidized at 400--800 C, showed good mechanical stability and homogeneity in the glass matrix. Economical assessment was performed with some considerations given for equipment having already been adopted for LILW treatment in Korea for four treatment strategies with melters selected from a technical assessment. For each strategy, the capital and the operation cost were estimated, and the disposal volume was calculated with reasonably estimated volume reduction factors with regard to waste type and treatment concept

Using an induction melter with a cold crucible for the immobilization of plutonium

Energy Technology Data Exchange (ETDEWEB)

Kushnikov, V.V.; Matiunin, Yu.I.; Smelova, T.V. [A.A. Bochvara All Russian Scientific Research Institute of Non-Organic Materials, Moscow (Russian Federation)

1996-05-01

This report evaluates the possibilities for immobilizing weapons-grade plutonium in glass-type materials that satisfy requirements for eventual burial in deep geologic repositories and correspond to the standards set for spent fuel.

Frit screening for Rocky Flats ash and sand, slag, and crucible vitrification

International Nuclear Information System (INIS)

Vienna, J.D.; Li, Hong; Darab, J.G.

1997-06-01

Pacific Northwest National Laboratory (PNNL) is developing vitrified waste forms for plutonium-bearing ash and plutonium-bearing sand, slag, and crucible (SS ampersand C) materials from Rocky Flats. Waste forms are to meet product criteria (e.g., safeguard termination limits, storage criteria, and target plutonium loading) and processing constraints (e.g., upper temperature limits, processing time, and equipment compatibility). The target waste form for ash is an agglomerated product, while that for SS ampersand C is a fully encapsulated product. Laboratory scoping studies were conducted on glass formulations from six different glass families: (1) antimony vanadium phosphate, (2) iron vanadium phosphate, (3) tin zinc phosphate, (4) soda-lime silicate, (5) alkali borosilicate, and (6) alkali borate. Glass families were selected due to viscosity behavior in the temperature range of interest (< 800C). Scoping study tests included gradient furnace tests to determine processing range and sintering temperature, thermogravimetric analysis to determine weight loss as a function of temperature, and crucible tests to determine frit compositions tolerance to variations in processing temperature, waste loading, and waste type. The primary screening criterion for the selection of frits for future studies was processing temperature below 400C to minimize the potential for foaming in ash caused by the release of gases (main source of gas is combustion of carbon species) and to minimize processing cycle times. Based on this criterion, glass formulations from the tin zinc phosphate and alkali borosilicate families were selected for future variability testing. Variability testing will include final product evaluation, glass system tolerance to waste loading and composition variation, and identification of parameters impacting time/temperature profiles. Variability testing results will give a final frit formulation for ash and SS ampersand C, and identify key processing parameters

FINAL REPORT INTEGRATED DM1200 MELTER TESTING OF REDOX EFFECTS USING HLW AZ-101 AND C-106/AY-102 SIMULANTS VSL-04R4800-1 REV 0 5/6/

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; LUTZE W; BIZOT PM; CALLOW RA; BRANDYS M; KOT WK; PEGG IL

2011-12-29

This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 and C-106/AY-102 HLW simulants. The tests reported herein are a subset of three tests from a larger series of tests described in the Test Plan for the work; results from the remaining tests will be reported separately. Three nine day tests, one with AZ-101 and two with C-106/AY-102 feeds were conducted with variable amounts of added sugar to address the effects of redox. The test with AZ-101 included ruthenium spikes to also address the effects of redox on ruthenium volatility. One of tests addressed the effects of increased flow-sheet nitrate levels using C-106/AY-102 feeds. With high nitrate/nitrite feeds (such as WTP LAW feeds), reductants are required to prevent melt foaming and deleterious effects on glass production rates. Sugar is the baseline WTP reductant for this purpose. WTP HLW feeds typically have relatively low nitrate/nitrite content in comparison to the organic carbon content and, therefore, have typically not required sugar additions. However, HLW feed variability, particularly with respect to nitrate levels, may necessitate the use of sugar in some instances. The tests reported here investigate the effects of variable sugar additions to the melter feed as well as elevated nitrate levels in the waste. Variables held constant to the extent possible included melt temperature, bubbling rate, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW feeds with variable amounts of added sugar and increased nitrate levels; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and

Commissioning Tests of the Ulchin LLW Vitrification Facility In Korea

International Nuclear Information System (INIS)

Kyung-Hwa, Yang; Sang-Woon, Shin; Chan-Kook, Moon

2009-01-01

Since 1994, Korea Hydro and Nuclear Power Co., Ltd. (KHNP) has, together with SGN in France and Hyundai ROTEM, investigated and developed a vitrification process using a Cold Crucible Induction Melter (CCIM) to treat low-and intermediate-level radioactive waste. A commercialization project was launched in 2002 as a governmental nuclear power technology development project. The installation of the first commercial plant, Ulchin Vitrification Facility (UVF), was completed in 2007 inside Ulchin nuclear power plants no. 5 and 6. Combustible dry active waste and low-level ion exchange resin will be treated in the UVF. The UVF has a waste feeding capacity of 20 kg/h and consists of waste pretreatment and feeding systems, a cold crucible induction melter (CCIM) system, an off-gas treatment system, a dust recycling system, as well as other systems. In order to assure that systems and equipments meet their design objectives and that the UVF complies with applicable regulations, equipment tests, system functional tests and inactive performance tests were conducted. Furthermore, a long-term inactive test was carried out for 202 hours to evaluate the overall performance and stability of the facility. During the test, about 1,700 kg of surrogate waste was vitrified and 302 kg of waste glass was poured into a glass mould. As the gaseous emission from the UVF was one of the key issues for the operational license and public acceptance, 25 hazardous gases and dusts were analyzed. The compressive strength of the waste glasses was also measured. Results showed that effluent concentrations of the off-gases and the quality of the waste glass met the regulatory limits with sufficient margins. Operation procedures of the UVF were revised based on experiences gained from the tests. By demonstrating satisfactory performance of the UVF, KHNP acquired an operational license in October, 2008 as an amendment to the operational license of the Ulchin NPPs. We are planning to conduct a simulated

Volatility and entrainment of feed components and product glass characteristics during pilot-scale vitrification of simulated Hanford site low-level waste

International Nuclear Information System (INIS)

Shade, J.W.

1996-01-01

Commercially available melter technologies were tested for application to vitrification of Hanford site low-level waste (LLW). Testing was conducted at vendor facilities using a non-radioactive LLW simulant. Technologies tested included four Joule-heated melter types, a carbon electrode melter, a cyclone combustion melter, and a plasma torch-fired melter. A variety of samples were collected during the vendor tests and analyzed to provide data to support evaluation of the technologies. This paper describes the evaluation of melter feed component volatility and entrainment losses and product glass samples produced during the vendor tests. All vendors produced glasses that met minimum leach criteria established for the test glass formulations, although in many cases the waste oxide loading was less than intended. Entrainment was much lower in Joule-heated systems than in the combustion or plasma torch-fired systems. Volatility of alkali metals, halogens, B, Mo, and P were severe for non-Joule-heated systems. While losses of sulfur were significant for all systems, the volatility of other components was greatly reduced for some configurations of Joule-heated melters. Data on approaches to reduce NO x generation, resulting from high nitrate and nitrite content in the double-shell slurry feed, are also presented

Physical modeling of joule heated ceramic glass melters for high level waste immobilization

International Nuclear Information System (INIS)

Quigley, M.S.; Kreid, D.K.

1979-03-01

This study developed physical modeling techniques and apparatus suitable for experimental analysis of joule heated ceramic glass melters designed for immobilizing high level waste. The physical modeling experiments can give qualitative insight into the design and operation of prototype furnaces and, if properly verified with prototype data, the physical models could be used for quantitative analysis of specific furnaces. Based on evaluation of the results of this study, it is recommended that the following actions and investigations be undertaken: It was not shown that the isothermal boundary conditions imposed by this study established prototypic heat losses through the boundaries of the model. Prototype wall temperatures and heat fluxes should be measured to provide better verification of the accuracy of the physical model. The VECTRA computer code is a two-dimensional analytical model. Physical model runs which are isothermal in the Y direction should be made to provide two-dimensional data for more direct comparison to the VECTRA predictions. The ability of the physical model to accurately predict prototype operating conditions should be proven before the model can become a reliable design tool. This will require significantly more prototype operating and glass property data than were available at the time of this study. A complete set of measurements covering power input, heat balances, wall temperatures, glass temperatures, and glass properties should be attempted for at least one prototype run. The information could be used to verify both physical and analytical models. Particle settling and/or sludge buildup should be studied directly by observing the accumulation of the appropriate size and density particles during feeding in the physical model. New designs should be formulated and modeled to minimize the potential problems with melter operation identifed by this study

HLW Glass Studies: Development of Crystal-Tolerant HLW Glasses

Energy Technology Data Exchange (ETDEWEB)

Matyas, Josef; Huckleberry, Adam R.; Rodriguez, Carmen P.; Lang, Jesse B.; Owen, Antionette T.; Kruger, Albert A.

2012-04-02

In our study, a series of lab-scale crucible tests were performed on designed glasses of different compositions to further investigate and simulate the effect of Cr, Ni, Fe, Al, Li, and RuO2 on the accumulation rate of spinel crystals in the glass discharge riser of the HLW melter. The experimental data were used to expand the compositional region covered by an empirical model developed previously (Matyáš et al. 2010b), improving its predictive performance. We also investigated the mechanism for agglomeration of particles and impact of agglomerates on accumulation rate. In addition, the TL was measured as a function of temperature and composition.

Numerical modeling of liquid feeding in the liquid-fed ceramic melter

International Nuclear Information System (INIS)

Hjelm, R.L.; Donovan, T.E.

1979-10-01

A modeling scheme developed by the Pacific Northwest Laboratory numerically simulates the behavior of the Liquid-Fed Ceramic Melter (LFCM) during liquid feeding. The computer code VECTRA (Vorticity Energy Code for TRansport Analysis) was used to simulate the LFCM in the idling and liquid feeding modes. Results for each simulation include molten glass temperature profiles and isotherm contour plots, stream function contour plots, heat generation rate contour plots, refractory isotherms, and heat balances. The results indicated that the model showed no major deviations from real LFCM behavior and that high throughput should be attainable. They also indicated that reboil was a possibility as a steady liquid feeding state was approached, very steep temperature gradients exist in the Monofrax K-3, and that phase separation could occur in the bottom corners during liquid feeding and over the entire floor while idling

Technetium Retention In WTP Law Glass With Recycle Flow-Sheet DM10 Melter Testing VSL-12R2640-1 REV 0

International Nuclear Information System (INIS)

Abramowitz, Howard; Callow, Richard A.; Joseph, Innocent

2012-01-01

Melter tests were conducted to determine the retention of technetium and other volatiles in glass while processing simulated Low Activity Waste (LAW) streams through a DM10 melter equipped with a prototypical off-gas system that concentrates and recycles fluid effiuents back to the melter feed. To support these tests, an existing DM10 system installed at Vitreous State Laboratory (VSL) was modified to add the required recycle loop. Based on the Hanford Tank Waste Treatment and Immobilization Plant (WTP) LAW off-gas system design, suitably scaled versions of the Submerged Bed Scrubber (SBS), Wet Electrostatic Precipitator (WESP), and TLP vacuum evaporator were designed, built, and installed into the DM10 system. Process modeling was used to support this design effort and to ensure that issues associated with the short half life of the 99m Tc radioisotope that was used in this work were properly addressed and that the system would be capable of meeting the test objectives. In particular, this required that the overall time constant for the system was sufficiently short that a reasonable approach to steady state could be achieved before the 99m Tc activity dropped below the analytical limits of detection. The conceptual design, detailed design, flow sheet development, process model development, Piping and Instrumentation Diagram (P and ID) development, control system design, software design and development, system fabrication, installation, procedure development, operator training, and Test Plan development for the new system were all conducted during this project. The new system was commissioned and subjected to a series of shake-down tests before embarking on the planned test program. Various system performance issues that arose during testing were addressed through a series of modifications in order to improve the performance and reliability of the system. The resulting system provided a robust and reliable platform to address the test objectives

TECHNETIUM RETENTION IN WTP LAW GLASS WITH RECYCLE FLOW-SHEET DM10 MELTER TESTING VSL-12R2640-1 REV 0

Energy Technology Data Exchange (ETDEWEB)

Abramowitz, Howard [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Brandys, Marek [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Cecil, Richard [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; D& #x27; Angelo, Nicholas [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Matlack, Keith S. [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Muller, Isabelle S. [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Pegg, Ian L. [Energy Solutions, Federal EPC, Inc., Columbia, MD (United States); Callow, Richard A. [Energy Solutions, Federal EPC, Inc., Columbia, MD (United States); Joseph, Innocent

2012-12-11

Melter tests were conducted to determine the retention of technetium and other volatiles in glass while processing simulated Low Activity Waste (LAW) streams through a DM10 melter equipped with a prototypical off-gas system that concentrates and recycles fluid effiuents back to the melter feed. To support these tests, an existing DM10 system installed at Vitreous State Laboratory (VSL) was modified to add the required recycle loop. Based on the Hanford Tank Waste Treatment and Immobilization Plant (WTP) LAW off-gas system design, suitably scaled versions of the Submerged Bed Scrubber (SBS), Wet Electrostatic Precipitator (WESP), and TLP vacuum evaporator were designed, built, and installed into the DM10 system. Process modeling was used to support this design effort and to ensure that issues associated with the short half life of the {sup 99m}Tc radioisotope that was used in this work were properly addressed and that the system would be capable of meeting the test objectives. In particular, this required that the overall time constant for the system was sufficiently short that a reasonable approach to steady state could be achieved before the {sup 99m}Tc activity dropped below the analytical limits of detection. The conceptual design, detailed design, flow sheet development, process model development, Piping and Instrumentation Diagram (P&ID) development, control system design, software design and development, system fabrication, installation, procedure development, operator training, and Test Plan development for the new system were all conducted during this project. The new system was commissioned and subjected to a series of shake-down tests before embarking on the planned test program. Various system performance issues that arose during testing were addressed through a series of modifications in order to improve the performance and reliability of the system. The resulting system provided a robust and reliable platform to address the test objectives.

Final Report Integrated DM1200 Melter Testing Of Redox Effects Using HLW AZ-101 And C-106/AY-102 Simulants VSL-04R4800-1, Rev. 0, 5/6/04

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Gong, W.; Bardakci, T.; D'Angelo, N.A.; Lutze, W.; Bizot, P.M.; Callow, R.A.; Brandys, M.; Kot, W.K.; Pegg, I.L.

2011-01-01

This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 and C-106/AY-102 HLW simulants. The tests reported herein are a subset of three tests from a larger series of tests described in the Test Plan for the work; results from the remaining tests will be reported separately. Three nine day tests, one with AZ-101 and two with C-106/AY-102 feeds were conducted with variable amounts of added sugar to address the effects of redox. The test with AZ-101 included ruthenium spikes to also address the effects of redox on ruthenium volatility. One of tests addressed the effects of increased flow-sheet nitrate levels using C-106/AY-102 feeds. With high nitrate/nitrite feeds (such as WTP LAW feeds), reductants are required to prevent melt foaming and deleterious effects on glass production rates. Sugar is the baseline WTP reductant for this purpose. WTP HLW feeds typically have relatively low nitrate/nitrite content in comparison to the organic carbon content and, therefore, have typically not required sugar additions. However, HLW feed variability, particularly with respect to nitrate levels, may necessitate the use of sugar in some instances. The tests reported here investigate the effects of variable sugar additions to the melter feed as well as elevated nitrate levels in the waste. Variables held constant to the extent possible included melt temperature, bubbling rate, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW feeds with variable amounts of added sugar and increased nitrate levels; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and

FINAL REPORT START-UP AND COMMISSIONING TESTS ON THE DURAMELTER 1200 HLW PILOT MELTER SYSTEM USING AZ-101 HLW SIMULANTS VSL-01R0100-2 REV 0 1/20/03

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; KOT WK; BRANDYS M; WILSON CN; SCHATZ TR; GONG W; PEGG IL

2011-12-29

This document provides the final report on data and results obtained from commissioning tests performed on the one-third scale DuraMelter{trademark} 1200 (DM 1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part BI [1]. Both melters have similar melt surface areas (1.2 m{sup 2}) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plan. This report is a followup to the previously issued Preliminary Data Summary Report. The DM1200 system will be used for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. This will include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The results presented in this report are from the initial series of short-duration tests that were conducted to support the start-up and commissioning of this system prior to conducting the main body of development tests that have been planned for this system. These tests were directed primarily at system 'debugging,' operator training, and procedure refinement. The AZ-101 waste simulant and glass composition that was used for previous testing was selected for these tests.

Final Report Start-Up And Commissioning Tests On The Duramelter 1200 HLW Pilot Melter System Using AZ-101 HLW Simulants VSL-01R0100-2, Rev. 0, 1/20/03

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Brandys, M.; Wilson, C.N.; Schatz, T.R.; Gong, W.; Pegg, I.L.

2011-01-01

This document provides the final report on data and results obtained from commissioning tests performed on the one-third scale DuraMelter(trademark) 1200 (DM 1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part BI (1). Both melters have similar melt surface areas (1.2 m 2 ) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plan. This report is a followup to the previously issued Preliminary Data Summary Report. The DM1200 system will be used for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. This will include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The results presented in this report are from the initial series of short-duration tests that were conducted to support the start-up and commissioning of this system prior to conducting the main body of development tests that have been planned for this system. These tests were directed primarily at system 'debugging,' operator training, and procedure refinement. The AZ-101 waste simulant and glass composition that was used for previous testing was selected for these tests.

Crystal accumulation in the Hanford Waste Treatment Plant high level waste melter: Summary of 2017 experiments

Energy Technology Data Exchange (ETDEWEB)

Fox, K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2018-01-11

A full-scale, transparent mock-up of the Hanford Tank Waste Treatment and Immobilization Project High Level Waste glass melter riser and pour spout has been constructed to allow for testing with visual feedback of particle settling, accumulation, and resuspension when operating with a controlled fraction of crystals in the glass melt. Room temperature operation with silicone oil and magnetite particles simulating molten glass and spinel crystals, respectively, allows for direct observation of flow patterns and settling patterns. The fluid and particle mixture is recycled within the system for each test.

Technology for Obtaining Large Size Complex Oxide Crystals for Experiments on Muon-Electron Conversion Registration in High Energy Physics

Directory of Open Access Journals (Sweden)

Gerasymov, Ya.

2014-11-01

Full Text Available Technological approaches for qualitative large size scintillation crystals growing based on rare-earth silicates are proposed. A method of iridium crucibles charging using eutectic phase instead of a oxyorthosilicate was developed.

An experimental feasibility study on vitrification of Low - and medium-level radioactive waste

International Nuclear Information System (INIS)

Park, Jongkil; Song, Myungjae; Choe, Youngson; Cho, Myungyul

1996-01-01

Laboratory and pilot tests(all cold tests) were carried out to examine the possibility of vitrification of low-level radioactive waste such as combustible DAW(protection clothes and vinyl seat), ion exchange resins, and evaporator bottoms with three types of vitrification equipment. Pyrolyzed or dried waste material and glass formers were fed into the melting cavity, converted to molten glassy mixture, and poured into a canister. For examination of the optimal ash contents in borosilicate glass waste forms with respect to waste types, compressive strength tests were conducted for several samples of ash contents. In the case of protection clothes, vinyl seat, and spent resin was rapidly reduced up to 5 or 6 times lower than that of neat glass, but hardly changed for dried evaporator bottoms. In order to investigate the possibility of direct vitrification, combustible DAW and spent resin were directly fed into the in-can melter and Pt crucible. Pilot scale joule-heated melter in which plate type electrodes were employed to generate heat and whose melting cavity maintained a near constant molten glass level throughout the vitrification process, was designed and constructed. The total amount of molten glass in the melter was about 125 Kg and the average processing rate was 10 ∼ 15 Kg/h. At least 10 hr of retention time was considered for the best quality of the glassy waste form throughout the long-term tests

Density of simulated americium/curium melter feed solution

International Nuclear Information System (INIS)

Rudisill, T.S.

1997-01-01

Vitrification will be used to stabilize an americium/curium (Am/Cm) solution presently stored in F-Canyon for eventual transport to Oak Ridge National Laboratory and use in heavy isotope production programs. Prior to vitrification, a series of in-tank oxalate precipitation and nitric/oxalic acid washes will be used to separate these elements and lanthanide fission products from the bulk of the uranium and metal impurities present in the solution. Following nitric acid dissolution and oxalate destruction, the solution will be denitrated and evaporated to a dissolved solids concentration of approximately 100 g/l (on an oxide basis). During the Am/Cm vitrification, an airlift will be used to supply the concentrated feed solution to a constant head tank which drains through a filter and an in-line orifice to the melter. Since the delivery system is sensitive to the physical properties of the feed, a simulated solution was prepared and used to measure the density as a function of temperature between 20 to 70 degrees C. The measured density decreased linearly at a rate of 0.0007 g/cm3/degree C from an average value of 1.2326 g/cm 3 at 20 degrees C to an average value of 1.1973g/cm 3 at 70 degrees C

Density of simulated americium/curium melter feed solution

Energy Technology Data Exchange (ETDEWEB)

Rudisill, T.S.

1997-09-22

Vitrification will be used to stabilize an americium/curium (Am/Cm) solution presently stored in F-Canyon for eventual transport to Oak Ridge National Laboratory and use in heavy isotope production programs. Prior to vitrification, a series of in-tank oxalate precipitation and nitric/oxalic acid washes will be used to separate these elements and lanthanide fission products from the bulk of the uranium and metal impurities present in the solution. Following nitric acid dissolution and oxalate destruction, the solution will be denitrated and evaporated to a dissolved solids concentration of approximately 100 g/l (on an oxide basis). During the Am/Cm vitrification, an airlift will be used to supply the concentrated feed solution to a constant head tank which drains through a filter and an in-line orifice to the melter. Since the delivery system is sensitive to the physical properties of the feed, a simulated solution was prepared and used to measure the density as a function of temperature between 20 to 70{degrees} C. The measured density decreased linearly at a rate of 0.0007 g/cm3/{degree} C from an average value of 1.2326 g/cm{sup 3} at 20{degrees} C to an average value of 1.1973g/cm{sup 3} at 70{degrees} C.

Investigation of variable compositions on the removal of technetium from Hanford Waste Treatment Plant low activity waste melter off-gas condensate simulant

Energy Technology Data Exchange (ETDEWEB)

Taylor-Pashow, Kathryn M. L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, Daniel J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Pareizs, John M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-03-29

The Low Activity Waste (LAW) vitrification facility at the Hanford Waste Treatment and Immobilization Plant (WTP) will generate an aqueous condensate recycle stream (LAW Off-Gas Condensate) from the offgas system. The plan for disposition of this stream during baseline operations is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation and recycled to the LAW vitrification facility again. The primary reason to recycle this stream is so that the semi-volatile ⁹⁹Tc isotope eventually becomes incorporated into the glass. This stream also contains non-radioactive salt components that are problematic in the melter, so diversion of this stream to another process would eliminate recycling of these salts and would enable simplified operation of the LAW melter and the Pretreatment Facilities. This diversion from recycling this stream within WTP would have the effect of decreasing the LAW vitrification mission duration and quantity of glass waste. The concept being tested here involves removing the ⁹⁹Tc so that the decontaminated aqueous stream, with the problematic salts, can be disposed elsewhere.

The University of Missouri Research Reactor facility can melter system

International Nuclear Information System (INIS)

Edwards, C.B. Jr.; Olson, O.L.; Stevens, R.; Brugger, R.M.

1987-01-01

At the University of Missouri Research Reactor (MURR), a waste compacting system for reducing the volume of radioactive aluminum cans has been designed, built and put into operation. In MURR's programs of producing radioisotopes and transmutation doping of silicon, a large volume of radioactive aluminum cans is generated. The Can Melter System (CMS) consists of a sorting station, a can masher, an electric furnace and a gas fired furnace. This system reduces the cans and other radioactive metal into barrels of solid metal close to theoretical density. The CMS has been in operation at the MURR now for over two years. Twelve hundred cu ft of cans and other metals have been reduced into 150 cu ft of shipable waste. The construction cost of the CMS was $4950.84 plus 1680 man hours of labor, and the operating cost of the CMS is $18/lb. The radiation exposure to the operator is 8.6 mR/cu ft. The yearly operating savings is $30,000. 20 figs., 10 tabs

Statistical process control applied to the liquid-fed ceramic melter process

International Nuclear Information System (INIS)

Pulsipher, B.A.; Kuhn, W.L.

1987-09-01

In this report, an application of control charts to the apparent feed composition of a Liquid-Fed Ceramic Melter (LFCM) is demonstrated by using results from a simulation of the LFCM system. Usual applications of control charts require the assumption of uncorrelated observations over time. This assumption is violated in the LFCM system because of the heels left in tanks from previous batches. Methods for dealing with this problem have been developed to create control charts for individual batches sent to the feed preparation tank (FPT). These control charts are capable of detecting changes in the process average as well as changes in the process variation. All numbers reported in this document were derived from a simulated demonstration of a plausible LFCM system. In practice, site-specific data must be used as input to a simulation tailored to that site. These data directly affect all variance estimates used to develop control charts. 64 refs., 3 figs., 2 tabs

Viscosity calculations of simulated ion-exchange resin waste glasses

International Nuclear Information System (INIS)

Kim, Cheon Woo; Park, Jong Kil; Lee, Kyung Ho; Lee, Myung Chan; Song, Myung Jae; BRUNELOT, Pierre

2000-01-01

An induction cold crucible melter (CCM) located in the NETEC-KEPCO has been used to vitrify simulated ion-exchange resin. During vitrification, the CCM operations were tightly constrained by glass viscosity as an important process parameter. Understanding the role of viscosity and quantifying viscosity is highly required in the determination of optimized feed formulations and in the selection of the processing temperature. Therefore, existing process models of glass viscosity based on a relationship between the glass composition, its structure polymerization, and the temperature were searched and adapted to our borosilicate glass systems. Calculated data using a viscosity model based on calculation of non-bridging oxygen (NBO) were in good agreement with the measured viscosity data of benchmark glasses

Microstructure of the Ni–Fe–Cu–P melt-spun ribbons produced from the single-chamber and from the double-chamber crucibles

Energy Technology Data Exchange (ETDEWEB)

Ziewiec, Krzysztof, E-mail: kziewiec@up.krakow.pl [Institute of Technology, Faculty of Mathematics, Physics and Technical Science, Pedagogical University of Cracow, ul. Podchorążych 2, PL-30-084 Kraków (Poland); Błachowski, Artur; Ruebenbauer, Krzysztof [Mössbauer Spectroscopy Division, Institute of Physics, Pedagogical University, ul. Podchorążych 2, PL-30-084 Kraków (Poland); Ziewiec, Aneta [AGH University of Science and Technology, Faculty of Metals Engineering and Industrial Computer Science, Al. A. Mickiewicza 30, 30-059 Kraków (Poland); Prusik, Krystian [Faculty of Computer Science and Materials Science, University of Silesia, ul. Bankowa 12, PL-40-007 Katowice (Poland); Latuch, Jerzy [Warsaw University of Technology, Faculty of Materials Science and Engineering, ul. Wołoska 141, PL-02-507 Warszawa (Poland); Zięba, Marcin; Bryła, Krzysztof [Institute of Technology, Faculty of Mathematics, Physics and Technical Science, Pedagogical University of Cracow, ul. Podchorążych 2, PL-30-084 Kraków (Poland)

2014-12-05

Highlights: • A new method for production of metallic amorphous/amorphous composite is proposed. • The unique microstructure was obtained by rapid cooling of the two unmixed liquids. • The composite TCMS Ni–Fe–Cu–P amorphous alloy forms ductile fracture. - Abstract: The aim of the work was to investigate the influence of the processing on the final microstructure and properties of the melt-spun Ni–Fe–Cu–P, Ni–Fe–P and Ni–Cu–P alloys ejected in two ways. In the first case, the alloy was molten in a simple single-chamber crucible, then ejected as uniform liquid. In the second case the double-chamber crucible was used, and the flux composed of the two Ni–Fe–P and Ni–Cu–P liquids was cooled on a copper roller before forming a uniform mixture. The two component melt spinning (TCMS) was performed starting from the Ni{sub 40}Fe{sub 40}P{sub 20} and Ni{sub 70}Cu{sub 10}P{sub 20} alloys. Three of the alloys i.e. Ni{sub 55}Fe{sub 20}Cu{sub 4}P{sub 20}, Ni{sub 40}Fe{sub 40}P{sub 20} and Ni{sub 70}Cu{sub 10}P{sub 20} were melt-spun from the traditional single-chamber crucible. The methods applied in this study for microstructural investigations include scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and Mössbauer spectroscopy. Thermal stability of the melt-spun alloys was tested using differential scanning calorimetry (DSC). The results of the investigations are described and discussed in terms of the unique features of the TCMS amorphous microstructure. It is shown that this complex phase composition of the amorphous alloy favors formation of the ductile fracture and the multiple shear band formation.

Demonstration test of 'multi-purpose incinerating melter system'

International Nuclear Information System (INIS)

Miyazaki, Hitoshi; Tanimoto, Kenichi; Wakui, Hitoshi; Oasada, Kaoru; Ishikawa, Fuyuhiko.

1994-01-01

A Multi-Purpose Incinerating Melter System (MIMS) has been developed as a volume reduction technique for a wide variety of radwastes including flame retardants such as spent resin, and non-combustible materials such as concrete, glass and steel. In the MIMS, these wastes are incinerated and/or melted at temperatures between 1,000 and 1,500degC generated by fossil fueled burner to produce obsidian-like ingots with high integrity. A demonstration test program was carried out from 1989 until 1991 using an engineering-scale demonstration unit. In the test program, various simulated wastes with traces of 60 Co, 54 Mn, 59 Fe, 137 Cs, 22 Na and 106 Ru were treated to obtain decontamination factor (DF) data and leach-resistance data of the products. The summarized results drawn from the 13 runs of demonstrative operations are the following: (1) Most involatile radionuclides are transferred into solidified products. (2) Global DF of the system excluding a HEPA filter ranged 1x10 4 thru 1x10 5 for 60 Co, 2x10 2 thru 2x10 3 for 137 Cs and 2x10 2 thru 1x10 4 for 106 Ru. (3) Leaching resistance of the solidified product is a match for that of a typical borosilicate glass waste form. (author)

Cold crucible technique for interaction test of molten corium with structure

International Nuclear Information System (INIS)

Ha, Kwang Soon; An, Sang Mo; Min, Beong Tae; Kim, Hwan Yeol

2012-01-01

During a severe accident, the molten corium might interact with several structures in a nuclear power plant such as core peripheral structures, lower plenum, lower head vessel, and external structures of a reactor vessel. The interaction of the molten corium with the structure depends on the molten corium composition, temperature, structural materials, and environmental conditions such as pressure and humidity. For example, the interaction of a metallic molten corium containing metal uranium (U) and zirconium (Zr) with the oxidized steel structure (Fe 2O3 ) is affected by not only thermal ablation but oxidation reduction reaction because the oxidation quotients of the U and Zr are higher than that of Fe. KAERI set up an experimental facility and technique using a cold crucible melting method to verify the interaction mechanism between the metallic molten corium and structural materials. This technique includes the generation of the metallic melt, melt delivery, measurement of the interaction process, and post analyses after the test

Defining And Characterizing Sample Representativeness For DWPF Melter Feed Samples

Energy Technology Data Exchange (ETDEWEB)

Shine, E. P.; Poirier, M. R.

2013-10-29

statisticians used carefully thought out designs that systematically and economically provided plans for data collection from the DWPF process. Key shared features of the sampling designs used at DWPF and the Gy sampling methodology were the specification of a standard for sample representativeness, an investigation that produced data from the process to study the sampling function, and a decision framework used to assess whether the specification was met based on the data. Without going into detail with regard to the seven errors identified by Pierre Gy, as excellent summaries are readily available such as Pitard [1989] and Smith [2001], SRS engineers understood, for example, that samplers can be biased (Gy's extraction error), and developed plans to mitigate those biases. Experiments that compared installed samplers with more representative samples obtained directly from the tank may not have resulted in systematically partitioning sampling errors into the now well-known error categories of Gy, but did provide overall information on the suitability of sampling systems. Most of the designs in this report are related to the DWPF vessels, not the large SRS Tank Farm tanks. Samples from the DWPF Slurry Mix Evaporator (SME), which contains the feed to the DWPF melter, are characterized using standardized analytical methods with known uncertainty. The analytical error is combined with the established error from sampling and processing in DWPF to determine the melter feed composition. This composition is used with the known uncertainty of the models in the Product Composition Control System (PCCS) to ensure that the wasteform that is produced is comfortably within the acceptable processing and product performance region. Having the advantage of many years of processing that meets the waste glass product acceptance criteria, the DWPF process has provided a considerable amount of data about itself in addition to the data from many special studies. Demonstrating representative

Defining And Characterizing Sample Representativeness For DWPF Melter Feed Samples

International Nuclear Information System (INIS)

Shine, E. P.; Poirier, M. R.

2013-01-01

statisticians used carefully thought out designs that systematically and economically provided plans for data collection from the DWPF process. Key shared features of the sampling designs used at DWPF and the Gy sampling methodology were the specification of a standard for sample representativeness, an investigation that produced data from the process to study the sampling function, and a decision framework used to assess whether the specification was met based on the data. Without going into detail with regard to the seven errors identified by Pierre Gy, as excellent summaries are readily available such as Pitard [1989] and Smith [2001], SRS engineers understood, for example, that samplers can be biased (Gy's extraction error), and developed plans to mitigate those biases. Experiments that compared installed samplers with more representative samples obtained directly from the tank may not have resulted in systematically partitioning sampling errors into the now well-known error categories of Gy, but did provide overall information on the suitability of sampling systems. Most of the designs in this report are related to the DWPF vessels, not the large SRS Tank Farm tanks. Samples from the DWPF Slurry Mix Evaporator (SME), which contains the feed to the DWPF melter, are characterized using standardized analytical methods with known uncertainty. The analytical error is combined with the established error from sampling and processing in DWPF to determine the melter feed composition. This composition is used with the known uncertainty of the models in the Product Composition Control System (PCCS) to ensure that the wasteform that is produced is comfortably within the acceptable processing and product performance region. Having the advantage of many years of processing that meets the waste glass product acceptance criteria, the DWPF process has provided a considerable amount of data about itself in addition to the data from many special studies. Demonstrating representative sampling

The effect of vitrification technology on waste loading

International Nuclear Information System (INIS)

Hrma, P.R.; Smith, P.A.

1994-08-01

Radioactive wastes on the Hanford Site are going to be permanently disposed of by incorporation into a durable glass. These wastes will be separated into low and high-level portions, and then vitrified. The low-level waste (LLW) is water soluble. Its vitrifiable part (other than off-gas) contains approximately 80 wt% Na 2 O, the rest being Al 2 O 3 , P 2 O 5 , K 2 O, and minor components. The challenge is to formulate durable LLW glasses with as high Na 2 O content as possible by optimizing the additions of SiO 2 , Al 2 O 3 , B 2 O 3 , CaO, and ZrO 2 . This task will not be simple, considering the non-linear and interactive nature of glass properties as a function of composition. Once developed, the LLW glass, being similar in composition to commercial glasses, is unlikely to cause major processing problems, such as crystallization or molten salt segregation. For example, inexpensive LLW glass can be produced in a high-capacity Joule-heated melter with a cold cap to minimize volatilization. The high-level waste (HLW) consists of water-insoluble sludge (Fe 2 O 3 , Al 2 O 3 , ZrO 2 , Cr 2 O 3 , NiO, and others) and a substantial water-soluble residue (Na 2 O). Most of the water-insoluble components are refractory; i.e., their melting points are above the glass melting temperature. With regard to product acceptability, the maximum loading of Hanford HLW in the glass is limited by product durability, not by radiolytic heat generation. However, this maximum may not be achievable because of technological constraints imposed by melter feed rheology, frit properties, and glass melter limits. These restrictions are discussed in this paper. 38 refs

Design features of the radioactive Liquid-Fed Ceramic Melter system

International Nuclear Information System (INIS)

Holton, L.K. Jr.

1985-06-01

During 1983, the Pacific Northwest Laboratory (PNL), at the request of the Department of Energy (DOE), undertook a program with the principal objective of testing the Liquid-Fed Ceramic Melter (LFCM) process in actual radioactive operations. This activity, termed the Radioactive LFCM (RLFCM) Operations is being conducted in existing shielded hot-cell facilities in B-Cell of the 324 Building, 300 Area, located at Hanford, Washington. This report summarizes the design features of the RLFCM system. These features include: a waste preparation and feed system which uses pulse-agitated waste preparation tanks for waste slurry agitation and an air displacement slurry pump for transferring waste slurries to the LFCM; a waste vitrification system (LFCM) - the design features, design approach, and reasoning for the design of the LFCM are described; a canister-handling turntable for positioning canisters underneath the RLFCM discharge port; a gamma source positioning and detection system for monitoring the glass fill level of the product canisters; and a primary off-gas treatment system for removing the majority of the radionuclide contamination from the RLFCM off gas. 8 refs., 48 figs., 6 tabs

Preliminary experiments to simulate glass/electrode interactions within a Joule Ceramic Melter

International Nuclear Information System (INIS)

Dalton, J.T.; Paige, E.L.; Sutcliffe, P.W.

1986-01-01

Preliminary isothermal corrosion tests have been made on Inconel 690 coupon samples immersed in Harvest II M9 glass with and without excess additions of Li 2 O (1.5%) and RuO 2 (20%) together with TeO 2 (2%) at 1200 0 C for periods up to 100 hours. Inconel 690 corrosion and the products and ruthenium redox conditions within the glass approximate to those observed in the 1/3rd scale Joule Ceramic Melter operations. Corrosion takes place by an oxidation mechanism to form a chromium-rich surface oxide, and dissolution of this surface oxide by the surrounding glass. Additions of excess Li 2 O increase the corrosion rate of Inconel 690, whereas RuO 2 + TeO 2 are neutral. The latter however have a marked effect in lowering the room temperature resistivity by at least 5 orders of magnitude even though relatively small fraction of the RuO 2 precipitates were reduced to ruthenium metal. (author)

Demonstration test of 'multi-purpose incinerating melter system'

Energy Technology Data Exchange (ETDEWEB)

Miyazaki, Hitoshi; Tanimoto, Kenichi [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center; Wakui, Hitoshi; Oasada, Kaoru; Ishikawa, Fuyuhiko

1994-03-01

A Multi-Purpose Incinerating Melter System (MIMS) has been developed as a volume reduction technique for a wide variety of radwastes including flame retardants such as spent resin, and non-combustible materials such as concrete, glass and steel. In the MIMS, these wastes are incinerated and/or melted at temperatures between 1,000 and 1,500degC generated by fossil fueled burner to produce obsidian-like ingots with high integrity. A demonstration test program was carried out from 1989 until 1991 using an engineering-scale demonstration unit. In the test program, various simulated wastes with traces of [sup 60]Co, [sup 54]Mn, [sup 59]Fe, [sup 137]Cs, [sup 22]Na and [sup 106]Ru were treated to obtain decontamination factor (DF) data and leach-resistance data of the products. The summarized results drawn from the 13 runs of demonstrative operations are the following: (1) Most involatile radionuclides are transferred into solidified products. (2) Global DF of the system excluding a HEPA filter ranged 1x10[sup 4] thru 1x10[sup 5] for [sup 60]Co, 2x10[sup 2] thru 2x10[sup 3] for [sup 137]Cs and 2x10[sup 2] thru 1x10[sup 4] for [sup 106]Ru. (3) Leaching resistance of the solidified product is a match for that of a typical borosilicate glass waste form. (author).

Influence of Crucible Support Rod on the Growth Rate and Temperature Gradient in a Bridgman Growth of Tin Crystal

OpenAIRE

IMASHIMIZU, Yuji; MIURA, Koji; KAMATA, Masaki; WATANABE, Jiro

2003-01-01

Bridgman growth of tincrystal was carried out in a graphite crucible that was fixed on a quartz support rod or a copper one. The growth rate and axial temperature distribution were examined by recording the temperature variation with time at each of four prescribed positions in the solid-liquidsystem during solidification, l) Actual growth rate of crystal increased with progress of solidification while the furnace elevated at a constant rate, but the tendency was different depending on the ty...

The study for management process of radioactive solid waste

Energy Technology Data Exchange (ETDEWEB)

Nakayama, Jumpei; Sugimoto, Masahiko [Energy and Nuclear System Center, Engineering Company, Kobe Steel Ltd., Osaka (Japan)

1999-12-01

For the purpose of contributing to decide treatment method for solid waste stored by JNC, a series of investigation was conducted for domestic and overseas technologies about volume-reduction and immobilization of radioactive solid waste, focused on the melting technologies. Based on the result of investigation, melting and off-gas treatment were classified and summarized based on the result of investigation. Treatment and disposal cost for each melting method were estimated under definite conditions. Followings are obtained: (1) Melters for radioactive metal have been in operation since 1980's. On the other hand, melter for solid waste is under construction in Japan and Switzerland, never in operation. (2) Plasma arc melter and induction heat melter is developed for radioactive solid waste. They are classified into 5 method since there are 4 induction heat melter is developed. (3) Construction cost for each kind of melter are about 700-950 million yen, estimated by using open melting capacity and cost ratio of existing facility. (4) Volume of the molten waste to be filled up per disposal container, supposing 200 liter drum about 70-140 liter depends on the volume of receptacle and sub-heat material. Decision of the melter need detailed estimation of filling factor since they have large effects on disposal cost. (5) For adopting radioactive solid waste melter, it needs to estimate of melting capacity taking consideration into wide range composition of the JNC waste. In addition, it is necessary to develop estimating method of inventory for JNC waste since radioactivity composition is differ from that of nuclear power station. (author)

Conversion of nuclear waste to molten glass: Formation of porous amorphous alumina in a high-Al melter feed

Science.gov (United States)

Xu, Kai; Hrma, Pavel; Washton, Nancy; Schweiger, Michael J.; Kruger, Albert A.

2017-01-01

The transition of Al phases in a simulated high-Al high-level nuclear waste melter feed heated at 5 K min-1 to 700 °C was investigated with transmission electron microscopy, 27Al nuclear magnetic resonance spectroscopy, the Brunauer-Emmett-Teller method, and X-ray diffraction. At temperatures between 300 and 500 °C, porous amorphous alumina formed from the dehydration of gibbsite, resulting in increased specific surface area of the feed (∼8 m2 g-1). The high-surface-area amorphous alumina formed in this manner could potentially stop salt migration in the cold cap during nuclear waste vitrification.

Crystallization of nuclear glass under a thermal gradient: application to the self-crucible produced in the skull melting process

International Nuclear Information System (INIS)

Delattre, O.

2013-01-01

In the context of the vitrification of high level nuclear waste, a new industrial process has been launched in 2010 at the La Hague factory: The skull melting process. This setup applies thermal gradients to the melt, which leads to the formation of a solid layer of glass: the 'self-crucible'. The question would be to know whether these thermal gradients have an impact or not on the crystallization behaviour of the considered glasses in the self crucible. In order to answer that question, the crystallization of two glass compositions of nuclear interest has been investigated with an image analysis based method in isothermal and thermal gradient heat treatments conditions. The isothermal experiments allow for the quantification (growth speed, nucleation, crystallized fraction) of the crystallization of apatites (660 C-900 C) and powellites (630 C-900 C). The comparison of the results obtained through these two types of experimentations allows us to conclude that there is no impact of the thermal gradient on the crystallization of the studied glass compositions. In order to complete the image analysis study (based on surfaces), in and ex situ microtomography experiments have been performed at ESRF (Grenoble) on the ID19 beamline. This study allowed us to follow the crystallization of apatites in a simplified glass and to confirm the reliability of the image analysis method based on the analysis of surfaces. (author) [fr

A new hybrid two-zone/crucible furnace process for the growth of epitaxial Tl{sub 2}Ba{sub 2}CaCu{sub 2}O{sub 8} superconducting films

Energy Technology Data Exchange (ETDEWEB)

Siegal, M.P.; Overmyer, D.L.; Venturini, E.L.; Dominguez, F.; Padilla, R.R. [Sandia National Laboratories, Albuquerque, New Mexico 87185-1421 (United States)

1998-12-01

Epitaxial Tl{sub 2}Ba{sub 2}CaCu{sub 2}O{sub 8} (Tl-2212) films {approximately}5500 {Angstrom} thick are grown on LaAlO{sub 3}(100) substrates using a new hybrid two-zone/crucible furnace process enabling precise control of thallination. This method combines the best features of both conventional crucible and two-zone processing for the first time: superb film properties and reduced handling of hazardous Tl-oxide powders. Single-phase, highly {ital c}-axis oriented Tl-2212 films are grown with smooth morphology, Meissner transition {approximately}103 K, and critical current density {approximately}1.1{times}10{sup 7}A/cm{sup 2} at 5 K for twenty consecutive runs without having to change or add to the Tl-oxide source. {copyright} {ital 1998 Materials Research Society.}

Glass science tutorial: Lecture No. 7, Waste glass technology for Hanford

International Nuclear Information System (INIS)

Kruger, A.A.

1995-07-01

This paper presents the details of the waste glass tutorial session that was held to promote knowledge of waste glass technology and how this can be used at the Hanford Reservation. Topics discussed include: glass properties; statistical approach to glass development; processing properties of nuclear waste glass; glass composition and the effects of composition on durability; model comparisons of free energy of hydration; LLW glass structure; glass crystallization; amorphous phase separation; corrosion of refractories and electrodes in waste glass melters; and glass formulation for maximum waste loading

Hanford low-level waste process chemistry testing data package

International Nuclear Information System (INIS)

Smith, H.D.; Tracey, E.M.; Darab, J.G.; Smith, P.A.

1996-03-01

Recently, the Tri-Party Agreement (TPA) among the State of Washington Department of Ecology, U.S. Department of Energy (DOE) and the US Environmental Protection Agency (EPA) for the cleanup of the Hanford Site was renegotiated. The revised agreement specifies vitrification as the encapsulation technology for low level waste (LLW). A demonstration, testing, and evaluation program underway at Westinghouse Hanford Company to identify the best overall melter-system technology available for vitrification of Hanford Site LLW to meet the TPA milestones. Phase I is a open-quotes proof of principleclose quotes test to demonstrate that a melter system can process a simulated highly alkaline, high nitrate/nitrite content aqueous LLW feed into a glass product of consistent quality. Seven melter vendors were selected for the Phase I evaluation: joule-heated melters from GTS Duratek, Incorporated (GDI); Envitco, Incorporated (EVI); Penberthy Electomelt, Incorporated (PEI); and Vectra Technologies, Incorporated (VTI); a gas-fired cyclone burner from Babcock ampersand Wilcox (BCW); a plasma torch-fired, cupola furnace from Westinghouse Science and Technology Center (WSTC); and an electric arc furnace with top-entering vertical carbon electrodes from the U.S. Bureau of Mines (USBM)

Development of high-level waste solidification technology 1

Energy Technology Data Exchange (ETDEWEB)

Kim, Joon Hyung; Kim, Hwan Young; Kim, In Tae [and others

1999-02-01

Spent nuclear fuel contains useful nuclides as valuable resource materials for energy, heat and catalyst. High-level wastes (HLW) are expected to be generated from the R and D activities and reuse processes. It is necessary to develop vitrification or advanced solidification technologies for the safe long-term management of high level wastes. As a first step to establish HLW vitrification technology, characterization of HLWs that would arise at KAERI site, glass melting experiments with a lab-scale high frequency induction melter, and fabrication and property evaluation of base-glass made of used HEPA filter media and additives were performed. Basic study on the fabrication and characterization of candidate ceramic waste form (Synroc) was also carried out. These HLW solidification technologies would be directly useful for carrying out the R and Ds on the nuclear fuel cycle and waste management. (author). 70 refs., 29 tabs., 35 figs.

Vitrification of high level nuclear waste inside ambient temperature disposal containers using inductive heating: The SMILE system

International Nuclear Information System (INIS)

Powell, J.; Reich, M.; Barletta, R.

1996-01-01

A new approach, termed SMILE (Small Module Inductively Loaded Energy), for the vitrification of high level nuclear wastes (HLW) is described. Present vitrification systems liquefy the HLW solids and associated frit material in large high temperature melters. The molten mix is then poured into small (∼1 m 3 ) disposal canisters, where it solidifies and cools. SMILE eliminates the separate, large high temperature melter. Instead, the BLW solids and frit melt inside the final disposal containers, using inductive heating. The contents then solidify and cool in place. The SMILE modules and the inductive heating process are designed so that the outer stainless can of the module remains at near ambient temperature during the process cycle. Module dimensions are similar to those of present disposal containers. The can is thermally insulated from the high temperature inner container by a thin layer of refractory alumina firebricks. The inner container is a graphite crucible lined with a dense alumina refractory that holds the HLW and fiit materials. After the SMILE module is loaded with a slurry of HLW and frit solids, an external multi-turn coil is energized with 30-cycle AC current. The enclosing external coil is the primary of a power transformer, with the graphite crucible acting as a single turn ''secondary.'' The induced current in the ''secondary'' heats the graphite, which in turn heats the HLW and frit materials. The first stage of the heating process is carried out at an intermediate temperature to drive off remnant liquid water and water of hydration, which takes about 1 day. The small fill/vent tube to the module is then sealed off and the interior temperature raised to the vitrification range, i.e., ∼1200C. Liquefaction is complete after approximately 1 day. The inductive heating then ceases and the module slowly loses heat to the environment, allowing the molten material to solidify and cool down to ambient temperature

Application of the Rutherford backscattering analysis (RBS analysis) for detecting heavy impurity elements in pBN crucible materials

International Nuclear Information System (INIS)

Bethge, K.; Meyer, J.D.; Michelmann, R.; Krauskopf, J.

1992-01-01

By means of the Rutherford backscattering analysis evidence is given of an inhomogeneous depth distribution of the elements C, O, F, Na, Mg, Al, Si, P, S, Cl, Ca, Ti, Cr, Fe, Ni in pBN (pyrolytic boron nitride) materials of crucibles. This inhomogenous distribution is observed both at the original surface and at the surface of inner cracks. In addition, the distribution of the elements is found to differ depending on the spots chosen for analysis. The RBS measurements alone do not yield information on the volume concentration of the elements. (orig.) With 2 refs [de

Development of engineering scale HLLW vitrification technique at PNC

International Nuclear Information System (INIS)

Nagaki, H.; Oguino, N.; Tsunoda, N.; Segawa, T.

1979-01-01

Some processes have been investigated to develop the technology of solidification of the high-level radioactive liquid waste generated from the nuclear fuel reprocessing plant operated by the Power Reactor and Nuclear Fuel Development Corporation (PNC) at Tokai-mura. This report covers the present state of development of a Joule-heated ceramic melter and a direct megahertz induction-heated melter. Engineering-scale tests have been performed with both melters. The Joule-heated melter could produce 45 kg or 16 liters of glass per hour. The direct-induction furnace was able to melt 5 kg or 1.8 liters of glass per hour. Both melters were composed of electrofused cast refractory brick. Thus it was possible to melt the glass at above 1200 0 C. Glass produced at higher melting temperatures is generally superior. 3 figures, 2 tables

An evaluation of electric melter refractories for contact with glass used for the immobilisation of nuclear waste

International Nuclear Information System (INIS)

Hayward, P.J.; George, I.M.

1987-01-01

Corrosion tests have been performed on twelve candidate refractories in contact with borosilicate, titanosilicate, and aluminosilicate melts, in order to rank them for use in an all-electric melter for the production of waste form materials suitable for immobilising nuclear fuel recycle wastes. Viscosities and electrical conductivities of the melts have also been measured to enable optimum processing conditions to be determined. Of the materials tested, the choice of glass contact refractory for the Joule heated melting of the borosilicate and titanosilicate compositions is Monofrax K3 or SEPR 2161, in conjunction with tin oxide electrodes. The aluminosilicate glass waste form would require an alternative method of production (sol-gel processing, or sintering of a precursor frit), because of its high viscosity. (author)

Laboratory optimization tests of technetium decontamination of Hanford Waste Treatment Plant low activity waste melter off-gas condensate simulant

Energy Technology Data Exchange (ETDEWEB)

Taylor-Pashow, Kathryn M.L. [Savannah River Site (SRS), Aiken, SC (United States); McCabe, Daniel J. [Savannah River Site (SRS), Aiken, SC (United States)

2015-11-01

The Hanford Waste Treatment and Immobilization Plant (WTP) Low Activity Waste (LAW) vitrification facility will generate an aqueous condensate recycle stream (LAW Off-Gas Condensate) from the off-gas system. The baseline plan for disposition of this stream is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation and recycled to the LAW vitrification facility again. Alternate disposition of this stream would eliminate recycling of problematic components, and would enable simplified operation of the LAW melter and the Pretreatment Facilities. Eliminating this stream from recycling within WTP would also decrease the LAW vitrification mission duration and quantity of glass waste.

The US DOE Office of Environmental Management International Cooperative Program: Current Status and Plans for Expansion

International Nuclear Information System (INIS)

Gerdes, K.D.; Han, A.M.; Marra, J.C.; Fox, K.M.; Peeler, D.K.; Smith, M.E.; Jannik, G.T.; Farfan, E.B.; Kim, D.S.; Vienna, J.D.; Roach, J.A.; Aloy, A.S.; Stefanovsky, S.V.; Bondarkov, M.D.; Lopukh, D.P.; Kim, C.W.

2009-01-01

monitoring, analytical measurements, and numerical modeling of soils and groundwater radioactive contamination; and - Recommend the development and testing of effective cleanup technologies to reduce environmental and health risks. In FY09, continued collaboration with the current partners is planned. Additionally, new research projects are being planned to expand the international program. A collaborative project with Russian Electrotechnical University is underway to evaluate Cold Crucible Induction Melter (CCIM) control and monitoring technologies. A Statement of Intent was recently signed between DOE-EM and the U.K. Nuclear Decommissioning Authority (NDA) to work cooperatively on areas of mutual interest. Under this umbrella, discussions were held with NDA representatives to identify potential areas for collaboration. Information and technical exchanges were identified as near-term actions to help meet the objectives of the Statement of Intent. Technical exchanges in identified areas are being pursued in FY09. (authors)

Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Technology and Engineering Center FY-2001 Status Report

International Nuclear Information System (INIS)

Herbst, A.K.; Kirkham, R.J.; Losinski, S.J.

2002-01-01

The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates

Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Technology and Engineering Center FY-2001 Status Report

Energy Technology Data Exchange (ETDEWEB)

Herbst, A.K.; Kirkham, R.J.; Losinski, S.J.

2002-09-26

The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates.

Vitrification technology for Hanford Site tank waste

International Nuclear Information System (INIS)

Weber, E.T.; Calmus, R.B.; Wilson, C.N.

1995-04-01

The US Department of Energy's (DOE) Hanford Site has an inventory of 217,000 m 3 of nuclear waste stored in 177 underground tanks. The DOE, the US Environmental Protection Agency, and the Washington State Department of Ecology have agreed that most of the Hanford Site tank waste will be immobilized by vitrification before final disposal. This will be accomplished by separating the tank waste into high- and low-level fractions. Capabilities for high-capacity vitrification are being assessed and developed for each waste fraction. This paper provides an overview of the program for selecting preferred high-level waste melter and feed processing technologies for use in Hanford Site tank waste processing

Modeling of thermal plasma arc technology FY 1994 report

International Nuclear Information System (INIS)

Hawkes, G.L.; Nguyen, H.D.; Paik, S.; McKellar, M.G.

1995-03-01

The thermal plasma arc process is under consideration to thermally treat hazardous and radioactive waste. A computer model for the thermal plasma arc technology was designed as a tool to aid in the development and use of the plasma arc-Joule beating process. The value of this computer model is to: (a) aid in understanding the plasma arc-Joule beating process as applied to buried waste or exhumed buried waste, (b) help design melter geometry and electrode configuration, (c) calculate the process capability of vitrifying waste (i.e., tons/hour), (d) develop efficient plasma and melter operating conditions to optimize the process and/or reduce safety hazards, (e) calculate chemical reactions during treatment of waste to track chemical composition of off-gas products, and composition of final vitrified waste form and (f) help compare the designs of different plasma-arc facilities. A steady-state model of a two-dimensional axisymmetric transferred plasma arc has been developed and validated. A parametric analysis was performed that studied the effects of arc length, plasma gas composition, and input power on the temperatures and velocity profiles of the slag and plasma gas. A two-dimensional transient thermo-fluid model of the US Bureau of Mines plasma arc melter has been developed. This model includes the growth of a slag pool. The thermo-fluid model is used to predict the temperature and pressure fields within a plasma arc furnace. An analysis was performed to determine the effects of a molten metal pool on the temperature, velocity, and voltage fields within the slag. A robust and accurate model for the chemical equilibrium calculations has been selected to determine chemical composition of final waste form and off-gas based on the temperatures and pressures within the plasma-arc furnace. A chemical database has been selected. The database is based on the materials to be processed in the plasma arc furnaces

Connecting section and associated systems concept for the spray calciner/in-can melter process

International Nuclear Information System (INIS)

Petkus, L.L.; Gorton, P.S.; Blair, H.T.

1981-06-01

For a number of years, researchers at the Pacific Northwest Laboratory have been developing processes and equipment for converting high-level liquid wastes to solid forms. One of these processes is the Spray Calciner/In-Can Melter system. To immobilize high-level liquid wastes, this system must be operated remotely, and the calcine must be reliably conveyed from the calciner to the melting furnace. A concept for such a remote conveyance system was developed at the Pacific Northwest Laboratory, and equipment was tested under full-scale, nonradioactive conditions. This concept and the design of demonstration equipment are described, and the results of equipment operation during experimental runs of 7 d are presented. The design includes a connecting section and its associated systems - a canister sypport and alignment concept and a weight-monitoring system for the melting furnace. Overall, the runs demonstrated that the concept design is an acceptable method of connecting the two pieces of process equipment together. Although the connecting section has not been optimized in all areas of concern, it provides a first-generation design of a production-oriented system

Laboratory Optimization Tests of Technetium Decontamination of Hanford Waste Treatment Plant Direct Feed Low Activity Waste Melter Off-Gas Condensate Simulant

Energy Technology Data Exchange (ETDEWEB)

Taylor-Pashow, K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-12-23

The Hanford Waste Treatment and Immobilization Plant (WTP) Low Activity Waste (LAW) vitrification facility will generate an aqueous condensate recycle stream (LAW Off-Gas Condensate) from the off-gas system. The baseline plan for disposition of this stream is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation and recycled to the LAW vitrification facility. Alternate disposition of this stream would eliminate recycling of problematic components, and would enable less integrated operation of the LAW melter and the Pretreatment Facilities. Eliminating this stream from recycling within WTP would also decrease the LAW vitrification mission duration and quantity of glass waste.

Corrosion experience in nuclear waste processing at Battelle Northwest

International Nuclear Information System (INIS)

Slate, S.C.; Maness, R.F.

1976-11-01

Emphasis is on corrosion as related to waste storage canister. Most work has been done in support of the In-Can Melter (ICM) vitrification system. It is assumed that the canister goes through the ICM process and is then stored in a water basin. The most severe corrosion effect seen is oxidation of stainless steel (SS) surfaces in contact with gases containing oxygen during processing. The processing temperature is near 1100 0 C and furnace atmosphere, used until now, has been air with unrestricted flow to the furnace. The oxidation rate at 1100 0 C is 15.8 g/cm 2 for 304L SS. Techniques for eliminating this corrosion currently being investigated include the use of different materials, such as Inconel 601, and the use of an inert cover gas. Corrosion due to the waste melt is not as rapid as the air oxidation. This effect has been studied extensively in connection with the development of a metallic crucible melter at Battelle. Data are available on the corrosion rates of several waste compositions in contact with various materials. Long-term compatibility tests between the melt and the metal have been run; it was found the corrosion rates due to the melt or its vapor do not pose a serious problem to the waste canister. However, these rates are high enough to preclude the practical use of a metallic melter. Interim water storage of the canister may be a problem if proper corrective measurements are not taken.The canister may be susceptible to stress corrosion cracking (SCC) because it will be sensitized to some extent and it will be nearly stressed to yield. The most favorable solution to SCC involves minimizing canister sensitization and stress plus providing good water quality control. It has been recommended to keep the chlorine ion concentration below 1 ppM and the pH above 10. At these conditions no failures of 304L are predicted due to SCC. It is concluded that corrosion of a canister used during the In-Can Melter process and interim storage can be controlled

INTERACTION STUDIES OF CERAMIC VACUUM PLASMA SPRAYING FOR THE MELTING CRUCIBLE MATERIALS

Directory of Open Access Journals (Sweden)

JONG HWAN KIM

2013-10-01

Full Text Available Candidate coating materials for re-usable metallic nuclear fuel crucibles, TaC, TiC, ZrC, ZrO2, and Y2O3, were plasma-sprayed onto a niobium substrate. The microstructure of the plasma-sprayed coatings and thermal cycling behavior were characterized, and U-Zr melt interaction studies were carried out. The TaC and Y2O3 coating layers had a uniform thickness, and high density with only a few small closed pores showing good consolidation, while the ZrC, TiC, and ZrO2 coatings were not well consolidated with a considerable amount of porosity. Thermal cycling tests showed that the adhesion of the TiC, ZrC, and ZrO2 coating layers with niobium was relatively weak compared to the TaC and Y2O3 coatings. The TaC and Y2O3 coatings had better cycling characteristics with no interconnected cracks. In the interaction studies, ZrC and ZrO2 coated rods showed significant degradations after exposure to U-10 wt.% Zr melt at 1600°C for 15 min., but TaC, TiC, and Y2O3 coatings showed good compatibility with U-Zr melt.

RNi2B2C (R = Ho, Dy, Tb and Pr) single crystals grown by the cold copper crucible method

Science.gov (United States)

Durán, A.; Munoz, E.; Bernès, S.; Escudero, R.

2000-08-01

Single crystals of RNi2B2C (R = Ho, Dy, Tb, Pr) have been grown on cold copper crucibles in a high-frequency induction furnace. As a result, shiny metallic and brittle platelike single crystals were obtained. They were examined by x-ray and scanning electron microscopy with WDX/EDX for local composition analysis and show a very good crystallographic structure and compositions. Resistivity and dc magnetic measurements were performed to study superconducting and magnetic properties. Besides known electronic properties of the RNi2B2C family, we report for the first time results for PrNi2B2C single crystals successfully obtained by this technique.

Final Report Integrated DM1200 Melter Testing Of Bubbler Configurations Using HLW AZ-101 Simulants VSL-04R4800-4, Rev. 0, 10/5/04

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Gong, W.; Bardakci, T.; D'Angelo, N.A.; Lutze, W.; Callow, R.A.; Brandys, M.; Kot, W.K.; Pegg, I.L.

2011-01-01

This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 HLW simulants. The tests reported herein are a subset of six tests from a larger series of tests described in the Test Plan for the work; results from the other tests have been reported separately. The solids contents of the melter feeds were based on the WTP baseline value for the solids content of the feeds from pretreatment which changed during these tests from 20% to 15% undissolved solids resulting in tests conducted at two feed solids contents. Based on the results of earlier tests with single outlet 'J' bubblers, initial tests were performed with a total bubbling rate of 651 pm. The first set of tests (Tests 1A-1E) addressed the effects of skewing this total air flow rate back and forth between the two installed bubblers in comparison to a fixed equal division of flow between them. The second set of tests (2A-2D) addressed the effects of bubbler depth. Subsequently, as the location, type and number of bubbling outlets were varied, the optimum bubbling rate for each was determined. A third (3A-3C) and fourth (8A-8C) set of tests evaluated the effects of alternative bubbler designs with two gas outlets per bubbler instead of one by placing four bubblers in positions simulating multiple-outlet bubblers. Data from the simulated multiple outlet bubblers were used to design bubblers with two outlets for an additional set of tests (9A-9C). Test 9 was also used to determine the effect of small sugar additions to the feed on ruthenium volatility. Another set of tests (10A-10D) evaluated the effects on production rate of spiking the feed with chloride and sulfate. Variables held constant to the extent possible included melt temperature, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The feed rate was increased to the point that a constant, essentially complete, cold cap was achieved

The Fabrication Technology Development of Uniform U and U-Mo Foil by Twin Roll Casting

International Nuclear Information System (INIS)

Kim, C. K.; Kim, K. H.; Lee, Y. S.; Woo, Y. M.; Kim, J. D.; Oh, J. M.; Sim, M. S.

2012-01-01

Uranium foil samples, of which the technology was developed by KAERI around 2000, were distributed to 6 countries including USA in connection with CRP of IAEA. A problem of thickness irregularity was issued so that cold work was done on it. Due to the pin hole and preferred orientation occurrence an additional development project was raised. It was presumed that the irregularity would be influenced by the eddy flow of the melt. So the melt feeding system was changed from pressurized melt flow to gravity-forced flow for more stable melt flow. And then It was tried that the bulgies on the foil surface were eliminated by deforming with a pressing roll. To save the production cost the expensive quartz crucible was replaced with a common graphite plugging crucible system with repeatable use. The loss of very expensive LEU material from melt leak of open nozzle in quartz crucible could be excluded. A new foil collection winding system was adopted so that the quickly coming-out foil could be taken without rumpling. The equipment was test-run with Cu as surrogate. Some drawbacks found during test-running were solved by modifying several parts. Cu foils could be produced with optimized conditions successfully. DU metal was also used for test-running the modified equipment and then some related modifications were done. Finally DU foils meeting the requesting specification could be produced. The length was longer than 10 m. The foil thickness ranged from 140 μm to 300 μm. On observation and measurement the thickness homogeneity was evaluated to be improved a little

Letter report: Evaluation of dryer/calciner technologies for testing

International Nuclear Information System (INIS)

Sevigny, G.

1996-02-01

This letter report describes some past experiences on the drying and calcination of radioactive materials or corresponding simulants; and the information needed from testing. The report also includes an assessment of informational needs including possible impacts to a full-scale plant. This includes reliability, maintenance, and overall size versus throughput. Much of the material was previously compiled and reported by Mike Elliott of PNL open-quotes Melter Performance Assessmentclose quotes and Larry Eisenstatt of SEG on contract to WHC in a letter to Rod Powell. Also, an annotated bibliography was prepared by Reagan Seymour of WHC. Descriptions of the drying and calciner technologies, development status, advantages and disadvantages of using a WFE or calciner, and recommendations for future testing are discussed in this report

Conversion of Nuclear Waste into Nuclear Waste Glass: Experimental Investigation and Mathematical Modeling

International Nuclear Information System (INIS)

Hrma, Pavel

2014-01-01

The melter feed, slurry, or calcine charged on the top of a pool of molten glass forms a floating layer of reacting material called the cold cap. Between the cold-cap top, which is covered with boiling slurry, and its bottom, where bubbles separate it from molten glass, the temperature changes by up to 1000 K. The processes that occur over this temperature interval within the cold cap include liberation of gases, conduction and consumption of heat, dissolution of quartz particles, formation and dissolution of intermediate crystalline phases, and generation of foam and gas cavities. These processes have been investigated using thermal analyses, optical and electronic microscopies, x-ray diffraction, as well as other techniques. Properties of the reacting feed, such as heat conductivity and density, were measured as functions of temperature. Investigating the structure of quenched cold caps produced in a laboratory-scale melter complemented the crucible studies. The cold cap consists of two main layers. The top layer contains solid particles dissolving in the glass-forming melt and open pores through which gases are escaping. The bottom layer contains bubbly melt or foam where bubbles coalesce into larger cavities that move sideways and release the gas to the atmosphere. The feed-to-glass conversion became sufficiently understood for representing the cold-cap processes via mathematical models. These models, which comprise heat transfer, mass transfer, and reaction kinetics models, have been developed with the final goal to relate feed parameters to the rate of glass melting

An optimized approach towards the treatment of high level liquid waste in the nuclear cycle

International Nuclear Information System (INIS)

Maio, V.; Todd, T.; Law, J.; Roach, J.; Sabharwall, P.

2006-01-01

Full text: One key long-standing issue that must be overcome to realize the successful growth of nuclear power is an economical, politically acceptable, stakeholder-compatible, and technically feasible resolution pertaining to the safe treatment and disposal of high-level liquid radioactive waste (HLLW). In addition to spent nuclear reactor fuel, HLLW poses a unique challenge in regard to environmental and security concerns, since future scenarios for a next generation of domestic and commercialized nuclear fuel cycle infrastructures must include reprocessing - the primary source of HLLW-to ensure the cost effectiveness of nuclear power as well as mitigate any threats as related to proliferation. Past attempts to immobilize HLLW - generated by both the weapons complex and the commercial power sector-have been plagued by an inability to convince the public and some technical peer reviewers that any proposed geological disposal sites (e.g., Yucca Mountain) can accommodate and contain the HLLW for a period of geological time equivalent to ten fold the radiological half-life of the longest lived of the actinides remaining after reprocessing. The paper explores combined equipment and chemical processing approaches for advancing and economizing the immobilization of high level liquid waste to ensure its long term durability, its decoupling from the unknown behavior of the repository over long geological time periods, and its economical formulation as required for the nuclear fuel cycle of the future. One approach involves the investigation of crystalline based waste forms as opposed to the glass/amorphous based waste forms, and how recent developments in crystalline forms show promise in sequestering the long lived actinides for over tens of millions of years. Another approach -compatible with the first- involves the use of an alternative melter technology-the Cold Crucible Induction Melter (CCIM)- to overcome the engineering material problems of Joule Heated Meters (JHM

MELT RATE ENHANCEMENT FOR HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASS FORMULATION FINAL REPORT 08R1360-1

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; KOT W; PEGG IL; JOSEPH I; BARDAKCI T; GAN H; GONG W; CHAUDHURI M

2010-01-04

This report describes the development and testing of new glass formulations for high aluminum waste streams that achieve high waste loadings while maintaining high processing rates. The testing was based on the compositions of Hanford High Level Waste (HLW) with limiting concentrations of aluminum specified by the Office of River Protection (ORP). The testing identified glass formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts and small scale melt rate screening tests. The results were used to select compositions for subsequent testing in a DuraMelter 100 (DM100) system. These tests were used to determine processing rates for the selected formulations as well as to examine the effects of increased glass processing temperature, and the form of aluminum in the waste simulant. Finally, one of the formulations was selected for large-scale confirmatory testing on the HLW Pilot Melter (DM1200), which is a one third scale prototype of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW melter and off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy (DOE) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same high-aluminum waste composition used in the present work and other Hanford HLW compositions. The scope of this study was outlined in a Test Plan that was prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the WTP is about 13,500 (equivalent to 40,500 MT glass). This estimate is based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form

MELT RATE ENHANCEMENT FOR HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASS FORMULATION. FINAL REPORT 08R1360-1

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Kot, W.; Pegg, I.L.; Joseph, I.; Bardakci, T.; Gan, H.; Gong, W.; Chaudhuri, M.

2010-01-01

This report describes the development and testing of new glass formulations for high aluminum waste streams that achieve high waste loadings while maintaining high processing rates. The testing was based on the compositions of Hanford High Level Waste (HLW) with limiting concentrations of aluminum specified by the Office of River Protection (ORP). The testing identified glass formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts and small scale melt rate screening tests. The results were used to select compositions for subsequent testing in a DuraMelter 100 (DM100) system. These tests were used to determine processing rates for the selected formulations as well as to examine the effects of increased glass processing temperature, and the form of aluminum in the waste simulant. Finally, one of the formulations was selected for large-scale confirmatory testing on the HLW Pilot Melter (DM1200), which is a one third scale prototype of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW melter and off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy (DOE) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same high-aluminum waste composition used in the present work and other Hanford HLW compositions. The scope of this study was outlined in a Test Plan that was prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the WTP is about 13,500 (equivalent to 40,500 MT glass). This estimate is based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form

FINAL REPORT INTEGRATED DM1200 MELTER TESTING OF BUBBLER CONFIGURATIONS USING HLW AZ-101 SIMULANTS VSL-04R4800-4 REV 0 10/5/04

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; LUTZE W; CALLOW RA; BRANDYS M; KOT WK; PEGG IL

2011-12-29

This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 HLW simulants. The tests reported herein are a subset of six tests from a larger series of tests described in the Test Plan for the work; results from the other tests have been reported separately. The solids contents of the melter feeds were based on the WTP baseline value for the solids content of the feeds from pretreatment which changed during these tests from 20% to 15% undissolved solids resulting in tests conducted at two feed solids contents. Based on the results of earlier tests with single outlet 'J' bubblers, initial tests were performed with a total bubbling rate of 651 pm. The first set of tests (Tests 1A-1E) addressed the effects of skewing this total air flow rate back and forth between the two installed bubblers in comparison to a fixed equal division of flow between them. The second set of tests (2A-2D) addressed the effects of bubbler depth. Subsequently, as the location, type and number of bubbling outlets were varied, the optimum bubbling rate for each was determined. A third (3A-3C) and fourth (8A-8C) set of tests evaluated the effects of alternative bubbler designs with two gas outlets per bubbler instead of one by placing four bubblers in positions simulating multiple-outlet bubblers. Data from the simulated multiple outlet bubblers were used to design bubblers with two outlets for an additional set of tests (9A-9C). Test 9 was also used to determine the effect of small sugar additions to the feed on ruthenium volatility. Another set of tests (10A-10D) evaluated the effects on production rate of spiking the feed with chloride and sulfate. Variables held constant to the extent possible included melt temperature, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The feed rate was increased to the point that a constant, essentially complete, cold cap was

Immobilization of uranium and plutonium into boro-basalt, pyroxene and andradite mineral-like compositions

International Nuclear Information System (INIS)

Matyunin, Y.I.; Smelova, T.V.

2000-01-01

The immobilization of plutonium-containing wastes with the manufacturing of stable solid compositions is one of the problems that should be solved in the disposal of radioactive wastes. The works on the choice, preparation with the use of the cold crucible induction melter (CCIM) technology, and investigation of materials that are most suitable for immobilizing plutonium-containing wastes of different origin have been carried out at the All-Russian Scientific Research Institute of Inorganic Materials (VNIINM) and the Institute of the Geology of Ore Deposits, Petrography, Mineralogy, and Geochemistry (IGEM), Russian Academy of Sciences in the framework of the agreements with Lawrence Livermore National Laboratory (LLNL, USA) on the material and technical support. This paper presents the data on the synthesis of cerium-, uranium-, and plutonium-containing materials based on boro-basalt, pyroxene, and andradite compositions in the muffle furnace and by using the CCIM method. The compositions containing up to 15 - 18 wt % cerium oxide, 8 - 11 wt % uranium oxide, and 4.6 - 5.7 wt % plutonium oxide were obtained in laboratory facilities installed in glove boxes. Comparison studies of the materials synthesized in the muffle furnace and CCIM demonstrate the advantages of using the CCIM method. The distribution of components in the materials synthesized are investigated, and their certain physicochemical properties are determined. (authors)

Impact Of Particle Agglomeration On Accumulation Rates In The Glass Discharge Riser Of HLW Melter

International Nuclear Information System (INIS)

Kruger, A. A.; Rodriguez, C. A.; Matyas, J.; Owen, A. T.; Jansik, D. P.; Lang, J. B.

2012-01-01

The major factor limiting waste loading in continuous high-level radioactive waste (HLW) melters is an accumulation of particles in the glass discharge riser during a frequent and periodic idling of more than 20 days. An excessive accumulation can produce robust layers a few centimeters thick, which may clog the riser, preventing molten glass from being poured into canisters. Since the accumulation rate is driven by the size of particles we investigated with x-ray microtomography, scanning electron microscopy, and image analysis the impact of spinel forming components, noble metals, and alumina on the size, concentration, and spatial distribution of particles, and on the accumulation rate. Increased concentrations of Fe and Ni in the baseline glass resulted in the formation of large agglomerates that grew over the time to an average size of ∼185+-155 μm, and produced >3 mm thick layer after 120 h at 850 deg C. The noble metals decreased the particle size, and therefore significantly slowed down the accumulation rate. Addition of alumina resulted in the formation of a network of spinel dendrites which prevented accumulation of particles into compact layers

Tunable molten oxide pool assisted plasma-melter vitrification systems

Science.gov (United States)

Titus, Charles H.; Cohn, Daniel R.; Surma, Jeffrey E.

1998-01-01

The present invention provides tunable waste conversion systems and apparatus which have the advantage of highly robust operation and which provide complete or substantially complete conversion of a wide range of waste streams into useful gas and a stable, nonleachable solid product at a single location with greatly reduced air pollution to meet air quality standards. The systems provide the capability for highly efficient conversion of waste into high quality combustible gas and for high efficiency conversion of the gas into electricity by utilizing a high efficiency gas turbine or an internal combustion engine. The solid product can be suitable for various commercial applications. Alternatively, the solid product stream, which is a safe, stable material, may be disposed of without special considerations as hazardous material. In the preferred embodiment, the arc plasma furnace and joule heated melter are formed as a fully integrated unit with a common melt pool having circuit arrangements for the simultaneous independently controllable operation of both the arc plasma and the joule heated portions of the unit without interference with one another. The preferred configuration of this embodiment of the invention utilizes two arc plasma electrodes with an elongated chamber for the molten pool such that the molten pool is capable of providing conducting paths between electrodes. The apparatus may additionally be employed with reduced use or without further use of the gases generated by the conversion process. The apparatus may be employed as a net energy or net electricity producing unit where use of an auxiliary fuel provides the required level of electricity production. Methods and apparatus for converting metals, non-glass forming waste streams and low-ash producing inorganics into a useful gas are also provided. The methods and apparatus for such conversion include the use of a molten oxide pool having predetermined electrical, thermal and physical

Low cost Czochralski crystal growing technology. Near implementation of the flat plate photovoltaic cost reduction of the low cost solar array project

Science.gov (United States)

Roberts, E. G.

1980-01-01

Equipment developed for the manufacture of over 100 kg of silicon ingot from one crucible by rechanging from another crucible is described. Attempts were made to eliminate the cost of raising the furnace temperature to 250 C above the melting point of silicon by using an RF coil to melt polycrystalline silicon rod as a means of rechanging the crucible. Microprocessor control of the straight growth process was developed and domonstrated for both 4 inch and 6 inch diameter. Both meltdown and melt stabilization processes were achieved using operator prompting through the microprocessor. The use of the RF work coil in poly rod melting as a heat sink in the accelerated growth process was unsuccessful. The total design concept for fabrication and interfacing of the total cold crucible system was completed.

Report on the results of efforts for fiscal 1997. Development of technologies for creating high-quality crystal materials for low-loss power control devices; 1997 nendo seika hokokusho. Teisonshitsu denryoku seigyo soshiyo kohinshitsu kessho zairyo sosei gijutsu kaihatsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

Basic technologies are developed for the manufacture of high-quality crystal materials large in diameter and homogeneous in property which will allow power control semiconductor devices to grow more sophisticated in function and to be lower in the loss they suffer. Physical properties of molten semiconductor and the like are measured accurately, which include surface tension, density, viscosity, electric conductivity, thermal conductivity, emissivity, diffusion coefficient, vapor pressure, heat capacity, contact angle, and solid solution equilibrium distribution coefficient. In computer-aided simulation, as in the previous year, simulation codes are developed for the analysis of flow, temperature distribution, and diffusion behavior in the gas phase; simulation codes are developed for the analysis of 3D unsteady thermal flows in the melt; and a main program is developed which governs experimental calculations. As for experiments in model Czochralski crucibles, small crucible are used in which experiments are conducted in the temperature range of normal to 200degC for the acquisition of experimental data for verification. Measured by use of the model crucibles are the temperature distribution in the bath, the surface flow speeds, and the flows inside the melt. 140 refs., 153 figs., 10 tabs.

Final Report - High Level Waste Vitrification System Improvements, VSL-07R1010-1, Rev 0, dated 04/16/07

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Gan, H.; Pegg, I. L.; Gong, W.; Champman, C. C.; Joseph, I.; Matlack, K. S.

2013-11-13

This report describes work conducted to support the development and testing of new glass formulations that extend beyond those that have been previously investigated for the Hanford Waste Treatment and Immobilization Plant (WTP). The principal objective was to investigate maximization of the incorporation of several waste components that are expected to limit waste loading and, consequently, high level waste (HLW) processing rates and canister count. The work was performed with four waste compositions specified by the Office of River Protection (ORP); these wastes contain high concentrations of bismuth, chromium, aluminum, and aluminum plus sodium. The tests were designed to identify glass formulations that maximize waste loading while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts in support of subsequent DuraMelter 100 (DM100) tests designed to examine the effects of enhanced glass formulations, increased glass processing temperature, increased crystallinity, and feed solids content on waste processing rate and product quality.

International technology exchange in support of the Defense Waste Processing Facility wasteform production

International Nuclear Information System (INIS)

Kitchen, B.G.

1989-01-01

The nearly completed Defense Waste Processing Facility (DWPF) is a Department of Energy (DOE) facility at the Savannah River Site that is designed to immobilize defense high level radioactive waste (HLW) by vitrification in borosilicate glass and containment in stainless steel canisters suitable for storage in the future DOE HLW repository. The DWPF is expected to start cold operation later this year (1990), and will be the first full scale vitrification facility operating in the United States, and the largest in the world. The DOE has been coordinating technology transfer and exchange on issues relating to HLW treatment and disposal through bi-lateral agreements with several nations. For the nearly fifteen years of the vitrification program at Savannah River Laboratory, over two hundred exchanges have been conducted with a dozen international agencies involving about five-hundred foreign national specialists. These international exchanges have been beneficial to the DOE's waste management efforts through confirmation of the choice of the waste form, enhanced understanding of melter operating phenomena, support for paths forward in political/regulatory arenas, confirmation of costs for waste form compliance programs, and establishing the need for enhancements of melter facility designs. This paper will compare designs and schedules of the international vitrification programs, and will discuss technical areas where the exchanges have provided data that have confirmed and aided US research and development efforts, impacted the design of the DWPF and guided the planning for regulatory interaction and product acceptance

Achievement report for fiscal 1981 Sunshine Program on development of practical application technologies for photovoltaic power systems. Test production and verification of solar panels (Development of polycrystalline substrate process technologies); 1981 nendo taiyoko hatsuden system jitsuyoka gijutsu kaihatsu seika hokokusho. Taiyo denchi panel jikken seisaku kensho (takessho kiban kotei no gijutsu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1982-03-01

Studies are conducted to enlarge the diameter of polycrystalline Si castings and to develop a low-loss slicing method using silicon nitride powder as mold releasing agent. The apparatus for Czochralski's pulling process is improved and tested using SEG (selective epitaxial growth) Si, and now the casting of a 150mm-diameter ingot is feasible. Also, test production of a 94mm-square wafer as specified by NEDO (New Energy and Industrial Technology Development Organization) is successfully carried out. Difficulties in separating the mold releasing agent from the crucible are solved by changing the Si{sub 3}N{sub 4} power solution from PVA (polyvinyl alcohol) to ethyl silicate. The design, manufacture, and installation of the important parts of the system for the mass production of castings are now complete. The crucible is designed to be movable relative to the heater section, and the molten Si is allowed to cool and solidify from the bottom upward. In relation with the development of low-cost wafer manufacturing technologies, low-loss slicing methods are studied. It is concluded that under the current circumstances a multi-blade saw is more promising than the multi-wire saw in view of the damaged slice rate, processing speed, operating cost, and maintainability. (NEDO)

Demonstration of an approach to waste form qualification through simulation of liquid-fed ceramic melter process operations

International Nuclear Information System (INIS)

Reimus, P.W.; Kuhn, W.L.; Peters, R.D.; Pulsipher, B.A.

1986-07-01

During fiscal year 1982, the US Department of Energy (DOE) assigned responsibility for managing civilian nuclear waste treatment programs in the United States to the Nuclear Waste Treatment Program (NWTP) at the Pacific Northwest Laboratory (PNL). One of the principal objectives of this program is to establish relationships between vitrification process control and glass quality. Users of the liquid-fed ceramic melter (LFCM) process will need such relationships in order to establish acceptance of vitrified high-level nuclear waste at a licensed federal repository without resorting to destructive examination of the canisters. The objective is to be able to supply a regulatory agency with an estimate of the composition, durability, and integrity of the glass in each waste glass canister produced from an LFCM process simply by examining the process data collected during the operation of the LFCM. The work described here will continue through FY-1987 and culminate in a final report on the ability to control and monitor an LFCM process through sampling and process control charting of the LFCM feed system

NOBLE METAL CHEMISTRY AND HYDROGEN GENERATION DURING SIMULATED DWPF MELTER FEED PREPARATION

Energy Technology Data Exchange (ETDEWEB)

Koopman, D

2008-06-25

Simulations of the Defense Waste Processing Facility (DWPF) Chemical Processing Cell vessels were performed with the primary purpose of producing melter feeds for the beaded frit program plus obtaining samples of simulated slurries containing high concentrations of noble metals for off-site analytical studies for the hydrogen program. Eight pairs of 22-L simulations were performed of the Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) cycles. These sixteen simulations did not contain mercury. Six pairs were trimmed with a single noble metal (Ag, Pd, Rh, or Ru). One pair had all four noble metals, and one pair had no noble metals. One supporting 4-L simulation was completed with Ru and Hg. Several other 4-L supporting tests with mercury have not yet been performed. This report covers the calculations performed on SRNL analytical and process data related to the noble metals and hydrogen generation. It was originally envisioned as a supporting document for the off-site analytical studies. Significant new findings were made, and many previous hypotheses and findings were given additional support as summarized below. The timing of hydrogen generation events was reproduced very well within each of the eight pairs of runs, e.g. the onset of hydrogen, peak in hydrogen, etc. occurred at nearly identical times. Peak generation rates and total SRAT masses of CO{sub 2} and oxides of nitrogen were reproduced well. Comparable measures for hydrogen were reproduced with more variability, but still reasonably well. The extent of the reproducibility of the results validates the conclusions that were drawn from the data.

Development of thermal conditioning technology for alpha-contaminated wastes

International Nuclear Information System (INIS)

Kim, Joon Hyung; Kim, H. Y.; Kim, J. G.

2001-04-01

To develop a thermal conditioning technology for alpha-contaminated wastes, which are presumed to generate from pyrochemical processing of spent fuel, research on the three different fields have been performed; incineration, off-gas treatment, and vitrification/cementation technology. Through the assessment on the amount of alpha-contaminated waste and incineration characterises, an oxygen-enriched incineration process, which can greatly reduce the off-gas volume, was developed by our own technology. Trial burn test with paper waste resulted in a reduction of off-gas volume by 3.5. A study on the behavior and adsorption of nuclides/heavy metals at high-temperature was performed to develop an efficient removal technology. Off-gas treatment technologies for radioiodine at high-temperature and 14 CO 2 , acidic gases, and radioactive gaseous wastes such as Xe/Kr at room temperature were established. As a part of development of high-level waste solidification technology, manufacture of high-frequency induction melter, fabrication and characterization of base-glass media fabricated with spent HEPA filter medium, and development of titanate ceramic material as a precursor of SYNROC by a self-combustion method were performed. To develop alpha-contaminated waste solidification technology, a process to convert periodontal in the cement matrix to calcite with SuperCritical Carbon Dioxide (SCCD) was manufactured. The SCCD treatment enhanced the physicochemical properties of cement matrices, which increase the long-term integrity of cement waste forms during transportation and storage

Composite quarterly technical report: long-term high-level waste technology, October-December 1980

International Nuclear Information System (INIS)

Cornman, W.R.

1981-04-01

The technical information in this report summarizes work performed at participating sites to immobilize high-level radioactive wastes. The areas reported are in: program management and support; waste preparation; waste fixation; and final handling. Majority of the studies were in the area of waste fixation, some of which are: leaching tests of ceramic forms, high silica glass, graphite powder and other carbon preparations; viscosity measurements for a range of waste-glass compositions from references borosilicate glass to high-alumina glasses; neutron activation analysis for measuring leach rates; preparation of SYNROC D spheres; formulations for preparing ceramics from defense waste composition; development of a pilot-scale glass melter, and kinetic studies of slag formation in glass melters

Design of a mixing system for simulated high-level nuclear waste melter feed slurries

International Nuclear Information System (INIS)

Peterson, M.E.; McCarthy, D.; Muhlstein, K.D.

1986-03-01

The Nuclear Waste Treatment Program development program consists of coordinated nonradioactive and radioactive testing combined with numerical modeling of the process to provide a complete basis for design and operation of a vitrification facility. The radioactive demonstration tests of equipment and processes are conducted before incorporation in radioactive pilot-scale melter systems for final demonstration. The mixing system evaluation described in this report was conducted as part of the nonradioactive testing. The format of this report follows the sequence in which the design of a large-scale mixing system is determined. The initial program activity was concerned with gaining an understanding of the theoretical foundation of non-Newtonian mixing systems. Section 3 of this report describes the classical rheological models that are used to describe non-Newtonian mixing systems. Since the results obtained here are only valid for the slurries utilized, Section 4, Preparation of Simulated Hanford and West Valley Slurries, describes how the slurries were prepared. The laboratory-scale viscometric and physical property information is summarized in Section 5, Laboratory Rheological Evaluations. The bench-scale mixing evaluations conducted to define the effects of the independent variables described above on the degree of mixing achieved with each slurry are described in Section 6. Bench-scale results are scaled-up to establish engineering design requirements for the full-scale mixing system in Section 7. 24 refs., 37 figs., 44 tabs

Description of processes for the immobilization of selected transuranic wastes

International Nuclear Information System (INIS)

Timmerman, C.L.

1980-12-01

Processed sludge and incinerator-ash wastes contaminated with transuranic (TRU) elements may require immobilization to prevent the release of these elements to the environment. As part of the TRU Waste Immobilization Program sponsored by the Department of Energy (DOE), the Pacific Northwest Laboratory is developing applicable waste-form and processing technology that may meet this need. This report defines and describes processes that are capable of immobilizing a selected TRU waste-stream consisting of a blend of three parts process sludge and one part incinerator ash. These selected waste streams are based on the compositions and generation rates of the waste processing and incineration facility at the Rocky Flats Plant. The specific waste forms that could be produced by the described processes include: in-can melted borosilicate-glass monolith; joule-heated melter borosilicate-glass monolith or marble; joule-heated melter aluminosilicate-glass monolith or marble; joule-heated melter basaltic-glass monolith or marble; joule-heated melter glass-ceramic monolith; cast-cement monolith; pressed-cement pellet; and cold-pressed sintered-ceramic pellet

Chemically durable iron phosphate glasses for vitrifying sodium bearing waste (SBW) using conventional and cold crucible induction melting (CCIM) techniques

Energy Technology Data Exchange (ETDEWEB)

Kim, C.W. E-mail: cheol@umr.edu; Ray, C.S.; Zhu, D.; Day, D.E.; Gombert, D.; Aloy, A.; Mogus-Milankovic, A.; Karabulut, M

2003-11-01

A simulated sodium bearing waste (SBW) was successfully vitrified in iron phosphate glasses (IPG) at a maximum waste loading of 40 wt% using conventional and cold crucible induction melting (CCIM) techniques. No sulfate segregation or crystalline phases were detectable in the IPG when examined by SEM and XRD. The IPG wasteforms containing 40 wt% SBW satisfy current DOE requirements for aqueous chemical durability as evaluated from their bulk dissolution rate (D{sub R}), product consistency test, and vapor hydration test. The fluid IPG wasteforms can be melted at a relatively low temperature (1000 deg. C) and for short times (<6 h). These properties combined with a significantly higher waste loading, and the feasibility of CCIM melting offer considerable savings in time, energy, and cost for vitrifying the SBW stored at the Idaho National Engineering and Environmental Laboratory in iron phosphate glasses.

Scanning/friction force microscopy study of YBa2Cu3O7-δ single crystals grown in BaZrO3 crucibles

International Nuclear Information System (INIS)

Lang, H.P.; Jess, P.; Hubler, U.

1996-01-01

Very pure YBa 2 Cu 3 O 7-δ (YBCO) single crystals grown in BaZrO 3 crucibles are studied in the as-grown and the oxidized state by scanning force (SFM), friction force (FFM) and scanning tunneling microscopies (STM). The images show clean terraces with step-heights of one unit cell along YBCO(001), i.e. 1.2 nm. Only close to step edges is material contrast observed by FFM indicating traces of flux. Some crystal surfaces exhibit over-layer features, such as star-like, ribbon-like and checkerboard-like structures, which exhibit friction contrast implying the presence of different materials on the surface. Tunneling spectroscopy at 4-7 K in high vacuum reveals a superconducting energy gap of 2Δ ∼ 26 meV

Effects of Quartz Particle Size and Sucrose Addition on Melting Behavior of a Melter Feed for High-Level Waste Glass

International Nuclear Information System (INIS)

Marcial, Jose; Hrma, Pavel R.; Schweiger, Michael J.; Swearingen, Kevin J.; Tegrotenhuis, Nathan E.; Henager, Samuel H.

2010-01-01

The behavior of melter feed (a mixture of nuclear waste and glass-forming additives) during waste-glass processing has a significant impact on the rate of the vitrification process. We studied the effects of silica particle size and sucrose addition on the volumetric expansion (foaming) of a high-alumina feed and the rate of dissolution of silica particles in feed samples heated at 5 C/min up to 1200 C. The initial size of quartz particles in feed ranged from 5 to 195 (micro)m. The fraction of the sucrose added ranged from 0 to 0.20 g per g glass. Extensive foaming occurred only in feeds with 5-(micro)m quartz particles; particles (ge) 150 (micro)m formed clusters. Particles of 5 (micro)m completely dissolved by 900 C whereas particles (ge) 150 (micro)m did not fully dissolve even when the temperature reached 1200 C. Sucrose addition had virtually zero impact on both foaming and the dissolution of silica particles.

Hanford tank waste simulants specification and their applicability for the retrieval, pretreatment, and vitrification processes

Energy Technology Data Exchange (ETDEWEB)

GR Golcar; NG Colton; JG Darab; HD Smith

2000-04-04

A wide variety of waste simulants were developed over the past few years to test various retrieval, pretreatment and waste immobilization technologies and unit operations. Experiments can be performed cost-effectively using non-radioactive waste simulants in open laboratories. This document reviews the composition of many previously used waste simulants for remediation of tank wastes at the Hanford reservation. In this review, the simulants used in testing for the retrieval, pretreatment, and vitrification processes are compiled, and the representative chemical and physical characteristics of each simulant are specified. The retrieval and transport simulants may be useful for testing in-plant fluidic devices and in some cases for filtration technologies. The pretreatment simulants will be useful for filtration, Sr/TRU removal, and ion exchange testing. The vitrification simulants will be useful for testing melter, melter feed preparation technologies, and for waste form evaluations.

Hanford tank waste simulants specification and their applicability for the retrieval, pretreatment, and vitrification processes

International Nuclear Information System (INIS)

GR Golcar; NG Colton; JG Darab; HD Smith

2000-01-01

A wide variety of waste simulants were developed over the past few years to test various retrieval, pretreatment and waste immobilization technologies and unit operations. Experiments can be performed cost-effectively using non-radioactive waste simulants in open laboratories. This document reviews the composition of many previously used waste simulants for remediation of tank wastes at the Hanford reservation. In this review, the simulants used in testing for the retrieval, pretreatment, and vitrification processes are compiled, and the representative chemical and physical characteristics of each simulant are specified. The retrieval and transport simulants may be useful for testing in-plant fluidic devices and in some cases for filtration technologies. The pretreatment simulants will be useful for filtration, Sr/TRU removal, and ion exchange testing. The vitrification simulants will be useful for testing melter, melter feed preparation technologies, and for waste form evaluations

Development of the plutonium oxide vitrification system

International Nuclear Information System (INIS)

Marshall, K.M.; Marra, J.C.; Coughlin, J.T.; Calloway, T.B.; Schumacher, R.F.; Zamecnik, J.R.; Pareizs, J.M.

1998-01-01

Repository disposal of plutonium in a suitable, immobilized form is being considered as one option for the disposition of surplus weapons-usable plutonium. Accelerated development efforts were completed in 1997 on two potential immobilization forms to facilitate downselection to one form for continued development. The two forms studied were a crystalline ceramic based on Synroc technology and a lanthanide borosilicate (LaBS) glass. As part of the glass development program, melter design activities and component testing were completed to demonstrate the feasibility of using glass as an immobilization medium. A prototypical melter was designed and built in 1997. The melter vessel and drain tube were constructed of a Pt/Rh alloy. Separate induction systems were used to heat the vessel and drain tube. A Pt/Rh stirrer was incorporated into the design to facilitate homogenization of the melt. Integrated powder feeding and off-gas systems completed the overall design. Concurrent with the design efforts, testing was conducted using a plutonium surrogate LaBS composition in an existing (near-scale) melter to demonstrate the feasibility of processing the LaBS glass on a production scale. Additionally, the drain tube configuration was successfully tested using a plutonium surrogate LaBS glass

Bridgman growth and assessment of CdTe and CdZnTe using the accelerated crucible rotation technique

Energy Technology Data Exchange (ETDEWEB)

Capper, P.; Harris, J.E.; O' Keefe, E.; Jones, C.L.; Ard, C.K.; Mackett, P.; Dutton, D. (Philips Infrared Defence Components, Southampton (United Kingdom))

1993-01-30

The Bridgman growth process for CdTe has been extended by applying the accelerated crucible rotation technique (ACRT). Modelling using ACRT has been extended to the 50 mm diameter required to produce grains large enough to yield CdTe(and Cd[sub 0.96]Zn[sub 0.04]Te) slices suitable for use in liquid phase epitaxy of Cd[sub x]Hg[sub 1-x]Te (CMT) layers. Two regimes are identified: ACRT parameter combinations which give maximum fluid velocities and that which maintains stable Ekman flow. Growth of crystals shows that larger single crystal regions are obtained when the Ekman flow is stable. Effects of changing the ampoule base shape have also been investigated. Techniques have been developed to produce 20 mm x 30 mm substrates oriented oriented close to the (111) direction. Assessment of these samples has included IR transmission, IR microscopy, defect etching, X-ray topography and X-ray diffraction curve width measurements. Chemical analyses have been carried out to determine impurity levels and matrix element distributions. Good quality CMT epitaxial layers, as demonstrated by good surface topography, electrical data and chemical analyses, have been grown onto material produced in this study. (orig.).

Induction skull melting facility: an advanced system for electromagnetic processing of metals and alloys

International Nuclear Information System (INIS)

Sugilal, G.; Agarwal, K.

2017-01-01

Induction Skull Melting (ISM) is an advanced technology for processing highly refractory and extremely reactive metals and their alloys to produce ultra-high purity products. In ISM, the metallic charge is melted in a water-cooled, copper crucible. The crucible is segmented so that the magnetic field can penetrate into the metallic charge to be melted. By virtue of the strong electromagnetic stirring, the ISM technology can also be used to homogenize alloys of metals, which are difficult to be combined uniformly in composition due to large difference in specific gravity. In view of various important applications in frontier areas of material research, development and production, Bhabha Atomic Research Centre developed the ISM technology indigenously

Safety considerations in the design of an electron beam melter for a fissile metal

International Nuclear Information System (INIS)

Jenkins, T.W.

1995-01-01

The purpose of the EBM in the melting of highly enriched uranium metal is principally to recycle machining swarf but it may also be used for the manufacture of alloys and the recycling of alloy swarf. The current recycling of swarf involves the cleaning and compaction of swarf to pellets, these are then melted in a VIF with losses of > 20% of the metal as dross lift in the crucible. This has to be converted to oxide and then chemically recycled, a very expensive process. Use of the EBM would limit losses to less than 3% and make significant savings and also solve some safety problems. The EBM will be attached to a glove box and fume cupboard and the hazards addressed by the design include: (1) Criticality, (2) Radiation, (3) Release of Radioactive Contamination, (4) Explosion, (5) Fire, (6) Mechanical Handling, (7) Electrical, (8) Other Safety Considerations. These are addressed with details of the considerations including interlocks required to mitigate the hazards. The requirements of Safety documentation and Hazard and Operability studies are outlined together with Quality Assurance demands and training requirements. A number of safety considerations are based on previous accident scenarios in which Dangerous Occurrences took place involving equipment faults and operator errors on high vacuum equipment associated with glove boxes in a radioactive controlled area

Rapid Conditioning for the Next Generation Melting System

Energy Technology Data Exchange (ETDEWEB)

Rue, David M. [Gas Technology Institute, Des Plaines, IL (United States)

2015-06-17

This report describes work on Rapid Conditioning for the Next Generation Melting System under US Department of Energy Contract DE-FC36-06GO16010. The project lead was the Gas Technology Institute (GTI). Partners included Owens Corning and Johns Manville. Cost share for this project was provided by NYSERDA (the New York State Energy Research and Development Authority), Owens Corning, Johns Manville, Owens Illinois, and the US natural gas industry through GTI’s SMP and UTD programs. The overreaching focus of this project was to study and develop rapid refining approaches for segmented glass manufacturing processes using high-intensity melters such as the submerged combustion melter. The objectives of this project were to 1) test and evaluate the most promising approaches to rapidly condition the homogeneous glass produced from the submerged combustion melter, and 2) to design a pilot-scale NGMS system for fiberglass recycle.

Preliminary results of durability testing with borosilicate glass compositions

International Nuclear Information System (INIS)

Adel-Hadadi, M.; Adiga, R.; Barkatt, Aa.

1987-01-01

This is a report on the first year of research conducted at the Vitreous State Laboratory of the Catholic University of America in support of the West Valley Demonstration Project. One objective is the vitrification of liquid waste generated by previous nuclear fuel reprocessing. This work has been directed principally at the problem of glass composition optimization. This has necessitated the development of a coordinated program of glass production, durability measurements, and processability assessment. A small-scale continuous melter has been constructed for melting uranium and thorium containing glasses and for studying glass processing characteristics. Glass viscosities have been measured over a range of temperatures. A large number of glasses have also been produced in small crucible melts. Glass durability has been assessed using four types of leach tests: MCC-3, MCC-1, IAEA/ISO, and pulsed-flow tests. Extensive data from these tests are reported. The data have led to the design of very durable glasses (comparable to the Savannah River Laboratory Defense Waste Reference Glass) which have the requisite waste loading and processing characteristics. 14 refs., 4 figs., 77 tabs

Development of Advanced Sensor Technologies for the United States Glass Industry - Final Report - 07/20/1995 - 08/19/1999; FINAL

International Nuclear Information System (INIS)

Conner, B. L.; Cannon, C.

1999-01-01

The glass industry, with support from the U.S. Department of Energy (DOE), undertook a project to significantly improve temperature measurement in glass melters, thereby reducing energy usage through improved process control. AccuTru International determined that a new kind of protective sheath would improve the life and range of applications of the temperature measuring thermocouples. In cooperation with Corning, Inc., the University of Missouri-Rolla ceramics department conducted tests on a proprietary alumina sheath technology, which shows significant promise. In addition, AccuTru obtained DOE funding to develop a self-verifying sensor. The new sensor, with alumina sheath, was tested at a Corning facility, and the results exceeded expectations. Areas for additional development efforts were identified

Recent development of levitation melting equipment; Fuyo yokai sochi (CCLM) no shinten

Energy Technology Data Exchange (ETDEWEB)

Tadano, H.; Kainuma, K. [Fuji Electric Furnace Co. Ltd., Mie (Japan)

1998-05-10

Fuji Electric Co., Ltd., is advancing its research and development efforts for cold crucible levitation melting (CCLM) equipment in which metal is caused to be levitated in the air and is melted. Such a unit consists of a water-cooled copper crucible, a water-cooled coil installed to surround the crucible, and a high-frequency power source. Eddy currents are induced in the crucible and metal upon application of a high-frequency current to the coil, and electromagnetic repulsion is generated between the eddy currents. When the force of repulsion is greater than the force of gravity acting on the metal, the metal leaves the crucible to be levitated in the air. At the same time, the metal is heated by the Joule heat produced by the eddy currents, and is melted. So far, for the stabilized levitation melting of a kilogram-level amount of metal, a double power source excitation system has been adopted and the crucible bottom configuration has been optimized. Also, non-contact tapping of molten metal from the bottom and increase of the molten metal amount to the 50 kilogram level have been achieved, these for the industrialization of the technology. Already available on the market are equipment for large-capacity CCLM, continuous casting CCLM, and the high-vacuum CCLM. 5 refs., 13 figs., 3 tabs.

Radioactive demonstration of DWPF product control strategy

International Nuclear Information System (INIS)

Andrews, M.K.; Bibler, N.E.

1994-01-01

The Defense Waste Processing Facility at the Savannah River Site (SRS) will vitrify high-level nuclear waste into borosilicate glass. The waste will be mixed with properly formulated glass-making frit and fed to a melter at 1150 degrees C. Process reliability and product quality are ensured by proper control of the melter feed composition. The effectiveness of the product and process control strategies that will be utilized by the Defense Waste Processing Facility (DWPF) was demonstrated during a campaign in the Shielded Cells Facility of the Savannah River Technology Center (SRTC). The remotely operated process included the preparation of the melter feed, vitrification in a slurry-fed 1/100th scale melter an analysis of the glass product both for its composition an durability. The campaign processed approximately 10 kg (on a dry basis) of radioactive sludge from Tank 51. This sludge is representative of the first batch of sludge that will be sent to the DWPF for immobilization into borosilicate glass. Additions to the sludge were made based on calculations using the Product Composition Control System (PCCS). Analysis of the glass produced during the campaign showed that a durable glass was produced with a composition very close to that predicted using the PCCS. 10 refs., 4 tabs

Crystal accumulation in the Hanford Waste Treatment Plant high level waste melter. Preliminary settling and resuspension testing

Energy Technology Data Exchange (ETDEWEB)

Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Miller, D. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-05-01

The full-scale, room-temperature Hanford Tank Waste Treatment and Immobilization Plant (WTP) High-Level Waste (HLW) melter riser test system was successfully operated with silicone oil and magnetite particles at a loading of 0.1 vol %. Design and construction of the system and instrumentation, and the selection and preparation of simulant materials, are briefly reviewed. Three experiments were completed. A prototypic pour rate was maintained, based on the volumetric flow rate. Settling and accumulation of magnetite particles were observed at the bottom of the riser and along the bottom of the throat after each experiment. The height of the accumulated layer at the bottom of the riser, after the first pouring experiment, approximated the expected level given the solids loading of 0.1 vol %. More detailed observations of particle resuspension and settling were made during and after the third pouring experiment. The accumulated layer of particles at the bottom of the riser appeared to be unaffected after a pouring cycle of approximately 15 minutes at the prototypic flow rate. The accumulated layer of particles along the bottom of the throat was somewhat reduced after the same pouring cycle. Review of the time-lapse recording showed that some of the settling particles flow from the riser into the throat. This may result in a thicker than expected settled layer in the throat.

Development of technology for thin substrate polycrystalline solar cells for practical use. Development of manufacturing technologies for low-cost substrates (low-cost Si substrates); Usugata takessho taiyo denchi seizo gijutsu no jitsuyoka kenkyu. Tei cost kiban seizo gijutsu kaihatsu (usugata takessho kigan seizo gijutsu kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

Tatsuta, M [New Energy and Industrial Technology Development Organization, Tokyo (Japan)

1994-12-01

This paper reports the study results on manufacturing technologies for low-cost high-quality Si substrates in fiscal 1994. (1) On the 220mm square type electromagnetic casting technology, development of fast stable casting technology was studied using the previously installed 220mm square type electromagnetic casting furnace. As a result, continuous stable casting was achieved at high casting speed up to 3.0mm/min. Any degradation of crystalline quality due to high speed casting was not found. (2) On the 350mm square type electromagnetic casting furnace, oscillation circuit constants were analyzed for design of the power source for No.4 electromagnetic casting furnace. In graphite heating experiment using the 350mm square type water-cooling copper crucible heated by 1000kW high-frequency power source, sufficient heat quantity was obtained for initial melting of Si. Any problems in Si melting were not found through Al block melting test. 6 figs.

Detection of DNA damage induced in vivo by a cross-linking agent with a circular channel crucible oscillating viscometer.

Science.gov (United States)

Balbi, C; Abelmoschi, M L; Roner, R; Giaretti, W; Parodi, S; Santi, L

1985-11-01

DNA damage induced in vivo by the cross-linking agent mitomycin C (MMC) was investigated with a new oscillating crucible viscometer. Viscosity was measured by lysing rat liver nuclei in an alkaline lysing solution (pH 12.5; 25 degrees C). In control samples the viscosity increased very slowly with time, reaching a plateau only after 10-12 h. The process was accelerated and the maximum viscosity was decreased by alkaline single-stranded breaks arising from methylation and subsequent depurination of DNA in vitro with dimethylsulphate (DMS). MMC, when given alone, had no evident effect on the time needed for reaching plateau viscosity but it induced a small increase in maximum viscosity. When MMC was given in association with DMS, the time of disentanglement remained unchanged (accelerated) but maximum viscosity was increased in a dose dependent way. We conclude that these data clearly confirm that the slow steady increase of the viscosity of control DNA with time reflects mainly the process of unwinding of the two strands. The speed of this process seems to depend only from the number of unwinding points in DNA (breaks).

Certain physicochemical characteristics of Bi1.4Y0.6O3 prepared by the method of direct high-frequency fusion in cold crucible

International Nuclear Information System (INIS)

Poluyan, A.F.; Lashneva, V.V.; Vecher, A.A.; Voropaev, A.G.; Savitskij, A.A.; Tatarintsev, V.M.

1988-01-01

Electric properties and the nature of conductivity of Bi 1.4 V 0.6 O 3 solid solution prepared by the method of direct high-frequency melting in the cold crucible are studied. A sample of Bi 1.4 Y 0.6 O 3 composition synthesized by this technique has a higher electric conductivity value as compared with analogous polycrystal sample has a cubic face-centered structure of the τ-Bi 2 O 3 type. On the basis of experimental e.m.f. values temperature dependences of pressures of oxygen dissociation for Bi 2 O 3 and Bi 1.4 Y 0.6 O 3 are calculated. Bi 1.4 Y 0.6 O 3 solid solution has lower values of Po 2 dissociation pressure as compared with bismuth oxide. This expands the limits of its application

Study of various evaporation rates of the mixture of Alq{sub 3}: DCM in a single furnace crucible

Energy Technology Data Exchange (ETDEWEB)

Abedi, Zahra; Janghouri, Mohammad [Laser and Plasma Research Institute, Shahid Beheshti University, G.C., Tehran 1983963113 (Iran, Islamic Republic of); Mohajerani, Ezeddin, E-mail: e-mohajerani@sbu.ac.ir [Laser and Plasma Research Institute, Shahid Beheshti University, G.C., Tehran 1983963113 (Iran, Islamic Republic of); Alahbakhshi, Masoud; Azari, Amin [Laser and Plasma Research Institute, Shahid Beheshti University, G.C., Tehran 1983963113 (Iran, Islamic Republic of); Fallahi, Afsoon [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, 424 Hafez Avenue, P.O. Box 15875-4413, Tehran (Iran, Islamic Republic of)

2014-03-15

The emitting color for a new organic light emitting diode (OLED) structure is tuned by doping an appropriate amount of 4-(dicyanomethylene)-2-methyl-6-(p-dimethylaminostyryl)-4H-pyran (DCM) orange dye into tris-(8-hydroxyquinoline) aluminum (Alq{sub 3}) emissive layer. Here, the blend of Alq{sub 3}:DCM is deposited in a single furnace crucible by various evaporation rates. The electro-optical behavior of organic light emitting diode devices is greatly influenced by varying the Alq{sub 3}:DCM film composition. It is investigated that when the deposition rate increased from 0.6 to 5 Å/s, complete energy transfer occurred from Alq{sub 3} to DCM and Electroluminescence (EL) peak shifted to higher wavelength regions. The device with evaporation rate of 0.6 Å/s shows a luminance of 3532 cd/m{sup 2} and maximum efficiency of 0.82 cd/A at 20 V. These blends show excellent orange emission host–guest system properties with easier deposition rate control. -- Highlight: • We fabricated light emitting layer by dissolving dyes in common solvent followed by thermal evaporation of dyes. • Achieving orange emissions with a single furnace. • We investigated for the first time Alq{sub 3}:DCM evaporation rate by using single furnace.

Theoretical-Experimental study on the electroslag remelting technology of high quality steels

International Nuclear Information System (INIS)

Robles P, E.F.

1993-01-01

This is a theoretical-experimental laboratory study on the Electroslag Remelting Technology (ESRT) of high quality steels. The objective of this study was to analyze the problems that this technology entails and thus facilitate its industrial application in Mexico. The study was carried out using a 1 Kg. capacity furnace, the behavior of different fluxes on the remelting of 1018 AISI carbon steel was established and a slag 70F/15/15 was selected for the remelting of H-13 AISI hot work tool steel. From the experimental results it was possible to establish a flux manufacture route, the electrode conditioning necessary for the experiments, and the critical points of the process. It was demonstrated that the crucible and electrode advance system are the more critical points in the furnace manufacture, that the start up is fundamental for the remelting continuity and that the CaF 2 base slags are more recommendable for special steels refining. It has been proven that it is possible to experiment with little laboratory electroslag furnaces. (Author)

The Crucible simulation: Behavioral simulation improves clinical leadership skills and understanding of complex health policy change.

Science.gov (United States)

Cohen, Daniel; Vlaev, Ivo; McMahon, Laurie; Harvey, Sarah; Mitchell, Andy; Borovoi, Leah; Darzi, Ara

2017-05-11

The Health and Social Care Act 2012 represents the most complex National Health Service reforms in history. High-quality clinical leadership is important for successful implementation of health service reform. However, little is known about the effectiveness of current leadership training. This study describes the use of a behavioral simulation to improve the knowledge and leadership of a cohort of medical doctors expected to take leadership roles in the National Health Service. A day-long behavioral simulation (The Crucible) was developed and run based on a fictitious but realistic health economy. Participants completed pre- and postsimulation questionnaires generating qualitative and quantitative data. Leadership skills, knowledge, and behavior change processes described by the "theory of planned behavior" were self-assessed pre- and postsimulation. Sixty-nine medical doctors attended. Participants deemed the simulation immersive and relevant. Significant improvements were shown in perceived knowledge, capability, attitudes, subjective norms, intentions, and leadership competency following the program. Nearly one third of participants reported that they had implemented knowledge and skills from the simulation into practice within 4 weeks. This study systematically demonstrates the effectiveness of behavioral simulation for clinical management training and understanding of health policy reform. Potential future uses and strategies for analysis are discussed. High-quality care requires understanding of health systems and strong leadership. Policymakers should consider the use of behavioral simulation to improve understanding of health service reform and development of leadership skills in clinicians, who readily adopt skills from simulation into everyday practice.

Upfront delisting petition for vitrified M-Area plating line waste

International Nuclear Information System (INIS)

Pickett, J.B.

1996-09-01

This petition seeks exclusion of certain solid wastes generated at the Savannah River Site near Aiken South Carolina from the lists of Resource Conservation and Recovery Act (RCRA) hazardous wastes contained in 40 CFR 261.24 and 40 CFR261.31. DOE-SRS is petitioning the EPA, to exclude upfront treatment residues, generated by a vitrification process of a listed F006 mixed (hazardous and radioactive) waste from the list of hazardous wastes identified in 40 CFR Part 261.3. The resultant treatment residues will be regulated by 40 CFR 261.3(c)(2)(i) until delisted. This petition will show that the resultant treatment residue will not: meet any criteria for which it was listed; exhibit any hazardous waste characteristics as identified in 40 CFR 261 Subpart C; and will not exhibit any other factors or additional constituents which would render it to be considered a RCRA hazardous waste. This request for an upfront petition is based upon: analytical evaluation of the characteristics of the untreated waste; facility and process descriptions; and data from bench-scale (crucible studies) and a small scale melter demonstration

Design of electrodes in geometrical control type electrolyzer for oxide electrowinning process

International Nuclear Information System (INIS)

Nobuo Okamura; Kenji Koizumi; Tadahiro Washiya; Shinnichi Aose

2005-01-01

Japan Nuclear Cycle Development Institute (JNC) has been developing a commercial scale electrolyzer with a throughput of 25 tHM/y for an oxide electrowinning process, a kind of pyrochemical reprocessing process. But it had some significant subjects to be solved before the application to a commercial reprocessing plant. The electrolyzer has some innovative characteristics, such as cold crucible induction melting (CCIM) technology and criticality safety control by shape of the vessel, in order to solve those subjects. These characteristics make a crucible narrow and deep. Therefore an arrangement of the internal components in the crucible is difficult. Two kinds of computer cords that evaluate the temperature distribution and the current density distribution were improved to help a design of the internal constitution. Finally, the internal constitution of the commercial scale electrolyzer was designed by using them in this study. (authors)

Solidification of highly active liquid waste

International Nuclear Information System (INIS)

Morris, J.B.

1985-03-01

This document contains the annual progress reports on the following subjects: Joule ceramic melter; microwave vitrification; glass technology; identification, evaluation and review of potential alternative solidification processes; rotary kiln calcination; alternative glass feedstocks; volatile ruthenium trapping by solid adsorbents; irrigated baffle column dust scrubber. (author)

Buried Waste Integrated Demonstration FY-93 Deployment Plan

International Nuclear Information System (INIS)

Bonnenberg, R.W.; Heard, R.E.; Milam, L.M.; Watson, L.R.

1993-02-01

The Buried Waste Integrated Demonstration (BWID) is a program funded by the US Department of Energy Office of Technology Development. BWID supports the applied research, development, demonstration, and evaluation of a suite of advanced technologies that together form a comprehensive remediation system for the effective and efficient remediation of buried waste. The fiscal year 1993 effort will deploy seven major field demonstrations at the Idaho National Engineering Laboratory's (INEL's) Radioactive Waste Management Complex Cold Test Pit. These major demonstrations are Remote Characterization System, Remote Excavation System, Overburden Removal, Waste Isolation, Contamination Control Unit, Rapid Monitoring Unit, and Fixation of Soil Surface Contamination. This document is the basic operational planning document for BWID deployment of the INEL field demonstrations. Additional sections deal briefly with four nonINEL field and laboratory demonstrations (Buried Waste Retrieval, Arc Melter Vitrification, Graphite DC Plasma Arc Melter, and Fixed Hearth Plasma Process) and with four INEL laboratory demonstrations (Electrostatic Curtain, Thermal Kinetics, Multiaxis Crane Control System, and Dig-Face Characterization)

Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Larson, D.E.; Allen, C.R.; Kruger, O.L.; Weber, E.T.

1991-10-01

The Hanford Waste Vitrification Plant (HWVP) is being designed to immobilize pretreated Hanford high-level waste and transuranic waste in borosilicate glass contained in stainless steel canisters. Testing is being conducted in the HWVP Technology Development Project to ensure that adapted technologies are applicable to the candidate Hanford wastes and to generate information for waste form qualification. Empirical modeling is being conducted to define a glass composition range consistent with process and waste form qualification requirements. Laboratory studies are conducted to determine process stream properties, characterize the redox chemistry of the melter feed as a basis for controlling melt foaming and evaluate zeolite sorption materials for process waste treatment. Pilot-scale tests have been performed with simulated melter feed to access filtration for solids removal from process wastes, evaluate vitrification process performance and assess offgas equipment performance. Process equipment construction materials are being selected based on literature review, corrosion testing, and performance in pilot-scale testing. 3 figs., 6 tabs

Electrical resistivity of ceramic-metal composite materials in the percolation region: application in crucibles for induction furnaces; Resistividade eletrica de materiais compositos do tipo ceramica-metal na regiao de percolacao: aplicacao em cadinhos para fornos de inducao

Energy Technology Data Exchange (ETDEWEB)

Sene, Frank Ferrer

1997-07-01

Ceramic composite materials were produced by mixing powders of Partially Stabilized (PSZ) with titanium, niobium or nickel, and cristobalite with titanium. Pellets were produced by uniaxially pressing the material followed by cold isostatic pressing and finally sintering at 1600 deg C for 1,5 hours in argon. The metal content was varied in the range of 0-40 volume percent (v/o). Electrical resistivity measurements were performed in the temperature range of 25 - 700 deg C. Samples containing metallic inclusions above 25 v/o show the predominance of electronic type conducting. For samples with metallic inclusion below 25 v/o, a typically ionic conduction behavior has been observed. PSZ-Ti and PSZ-Ni samples containing 25 v/o of metallic inclusions show an insulator - conductor transition in a given temperature range. Cristobalite samples containing 30 v/o of titanium show a conductor - insulator transition also in a specific temperature range. Tests performed in an induction furnace showed that samples containing metallic inclusions above 25 v/o had self-heated when exposed to electro magnetic fields in the range of radio frequency (r.f.) Crucibles of PSZ-Ti were made by slip casting followed by sintering at 1600 deg C for 1.5 hours in argon. These crucibles were exposed to electromagnetic fields in the r.f. range and the maximum temperature reached was 1350 deg C. Microstructure characterization was performed on those materials by X-ray diffraction, EDS, optical and scanning electron microscopy. (author)

OFFGAS GENERATION FROM THE DISPOSITION OF SCRAP PLUTONIUM BY VITRIFICATION SIMULANT TESTS

International Nuclear Information System (INIS)

Zamecnik, J; Patricia Toole, P; David Best, D; Timothy Jones, T; Donald02 Miller, D; Whitney Thomas, W; Vickie Williams, V

2008-01-01

The Department of Energy Office of Environmental Management is supporting R and D for the conceptual design of the Plutonium Disposition Project at the Savannah River Site in Aiken, SC to reduce the attractiveness of plutonium scrap by fabricating a durable plutonium oxide glass form and immobilizing this form within the high-level waste glass prepared in the Defense Waste Processing Facility. A glass formulation was developed that is capable of incorporating large amounts of actinides as well as accommodating many impurities that may be associated with impure Pu feed streams. The basis for the glass formulation was derived from commercial glasses that had high lanthanide loadings. A development effort led to a Lanthanide BoroSilicate (LaBS) glass that accommodated significant quantities of actinides, tolerated impurities associated with the actinide feed streams and could be processed using established melter technologies. A Cylindrical Induction Melter (CIM) was used for vitrification of the Pu LaBS glass. Induction melting for the immobilization of americium and curium (Am/Cm) in a glass matrix was first demonstrated in 1997. The induction melting system was developed to vitrify a non-radioactive Am/Cm simulant combined with a glass frit. Most of the development of the melter itself was completed as part of that work. This same melter system used for Am/Cm was used for the current work. The CIM system used consisted of a 5 inch (12.7 cm) diameter inductively heated platinum-rhodium (Pt-Rh) containment vessel with a control system and offgas characterization. Scrap plutonium can contain numerous impurities including significant amounts of chlorides, fluorides, sodium, potassium, lead, gallium, chromium, and nickel. Smaller amounts of additional elements can also be present. The amount of chlorides present is unusually high for a melter feed. In commercial applications there is no reason to have chloride at such high concentrations. Because the melter operates at

High throughput salt separation from uranium deposits

Energy Technology Data Exchange (ETDEWEB)

Kwon, S.W.; Park, K.M.; Kim, J.G.; Kim, I.T.; Park, S.B., E-mail: swkwon@kaeri.re.kr [Korea Atomic Energy Research Inst. (Korea, Republic of)

2014-07-01

It is very important to increase the throughput of the salt separation system owing to the high uranium content of spent nuclear fuel and high salt fraction of uranium dendrites in pyroprocessing. Multilayer porous crucible system was proposed to increase a throughput of the salt distiller in this study. An integrated sieve-crucible assembly was also investigated for the practical use of the porous crucible system. The salt evaporation behaviors were compared between the conventional nonporous crucible and the porous crucible. Two step weight reductions took place in the porous crucible, whereas the salt weight reduced only at high temperature by distillation in a nonporous crucible. The first weight reduction in the porous crucible was caused by the liquid salt penetrated out through the perforated crucible during the temperature elevation until the distillation temperature. Multilayer porous crucibles have a benefit to expand the evaporation surface area. (author)

Characterization of Simulant LAW Envelope A, B, and C with Glass Formers

International Nuclear Information System (INIS)

Hansen, E.K.

2000-01-01

The River Protection Project-Waste Treatment Plant (RPP-WPT) pretreatment and immobilization processes being developed by the DOE Office of River Protection will decontaminate High Level Waste (HLW) Envelopes A and B supernates using crossflow filtration followed by cesium and technetium ion exchange. Envelope C will undergo Sr/TRU precipitation prior to filtration to remove chelated actinides. The decontaminated supernates, now called low activity waste (LAW), will be concentrated through the LAW Melter Feed Evaporator. The concentrated LAW Melter Feed will be mixed with glass forming minerals and chemicals in an in the LAW Melter Feed Preparation Tank. The resulting slurry is then transferred to a Melter Feed Tank from which it is fed to one of the joule-heated, refractory-lined melters. Characterization of the melter feed slurry is required to complete the design of the RPP-WPT slurry feed systems. This report discusses the results obtained from the task, ''Bench Scale Mixing - Characterization of Simulant LAW Envelope A (AN105), B (AZ101), and C (AN107) With Glass Formers''. This task characterized the physical and chemical properties (rheology, particle size, weight percent soluble and insoluble solids, and chemical composition) of simulated LAW Melter feeds made from the different envelopes mentioned above. The goal of this task was to provide data for the design of the RPP-WPT Melter feed system

FULL LENGTH RESEARCH ARTICLE Jauro et al. (2008) SWJ:79 ...

African Journals Online (AJOL)

Dr. Ahmed

environmental, economic, technological and human health impacts. (Renton 1982 ... 5g of the sample was weighed into a platinum crucible and ignited in a muffle furnace .... also enhances the risk of lung cancer (Lenntech 2008). Magnesium.

Theoretical predictions for glass flow into an evacuated canister

International Nuclear Information System (INIS)

Routt, K.R.; Crow, K.R.

1983-01-01

Radioactive waste currently stored at the Savannah River Plant in liquid form is to be immobilized by incorporating it into a borosilicate glass. The glass melter for this process will consist of a refractory lined, steel vessel operated at a glass temperature of 1150 0 C. At the end of a two-year projected melter lifetime, the glass inside the melter is to be drained prior to disposition of the melter vessel. One proposed technique for accomplishing this drainage is by sucking the glass into an evacuated canister. The theoretical bases for design of an evacuated canister for draining a glass melter have been developed and tested. The theoretical equations governing transient and steady-state flow were substantiated with both a silicone glass simulant and molten glass

FDTD simulation of microwave sintering in large (500/4000 liter) multimode cavities

Energy Technology Data Exchange (ETDEWEB)

Subirats, M.; Iskander, M.F.; White, M.J. [Univ. of Utah, Salt Lake City, UT (United States). Electrical Engineering Dept.; Kiggans, J. [Oak Ridge National Lab., TN (United States)

1996-12-31

To help develop large-scale microwave-sintering processes and to explore the feasibility of the commercial utilization of this technology, the authors used the recently developed multi-grid 3D Finite-Difference Time-Domain (FDTD) code and the 3D Finite-Difference Heat-Transfer (FDHT) code to determine the electromagnetic (EM) fields, the microwave power deposition, and temperature-distribution patterns in layers of samples processed in large-scale multimode microwave cavities. This paper presents results obtained from the simulation of realistic sintering experiments carried out in both 500 and 4,000 liter furnaces operating at 2.45 GHz. The ceramic ware being sintered is placed inside a cubical crucible box made of rectangular plates of various ceramic materials with various electrical and thermal properties. The crucible box can accommodate up to 5 layers of ceramic samples with 16 to 20 cup-like samples per layer. Simulation results provided guidelines regarding selection of crucible-box materials, crucible-box geometry, number of layers, shelf material between layers, and the fraction volume of the load vs. that of the furnace. Results from the FDTD and FDHT simulations will be presented and various tradeoffs involved in designing an effective microwave-processing system will be compared graphically.

Final Report - Crystal Settling, Redox, and High Temperature Properties of ORP HLW and LAW Glasses, VSL-09R1510-1, Rev. 0, dated 6/18/09

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Wang, C.; Gan, H.; Pegg, I. L.; Chaudhuri, M.; Kot, W.; Feng, Z.; Viragh, C.; McKeown, D. A.; Joseph, I.; Muller, I. S.; Cecil, R.; Zhao, W.

2013-11-13

The radioactive tank waste treatment programs at the U. S. Department of Energy (DOE) have featured joule heated ceramic melter technology for the vitrification of high level waste (HLW). The Hanford Tank Waste Treatment and Immobilization Plant (WTP) employs this same basic technology not only for the vitrification of HLW streams but also for the vitrification of Low Activity Waste (LAW) streams. Because of the much greater throughput rates required of the WTP as compared to the vitrification facilities at the West Valley Demonstration Project (WVDP) or the Defense Waste Processing Facility (DWPF), the WTP employs advanced joule heated melters with forced mixing of the glass pool (bubblers) to improve heat and mass transport and increase melting rates. However, for both HLW and LAW treatment, the ability to increase waste loadings offers the potential to significantly reduce the amount of glass that must be produced and disposed and, therefore, the overall project costs. This report presents the results from a study to investigate several glass property issues related to WTP HLW and LAW vitrification: crystal formation and settling in selected HLW glasses; redox behavior of vanadium and chromium in selected LAW glasses; and key high temperature thermal properties of representative HLW and LAW glasses. The work was conducted according to Test Plans that were prepared for the HLW and LAW scope, respectively. One part of this work thus addresses some of the possible detrimental effects due to considerably higher crystal content in waste glass melts and, in particular, the impact of high crystal contents on the flow property of the glass melt and the settling rate of representative crystalline phases in an environment similar to that of an idling glass melter. Characterization of vanadium redox shifts in representative WTP LAW glasses is the second focal point of this work. The third part of this work focused on key high temperature thermal properties of

HNS steelmaking process using thermal plasma in a ceramic crucible

International Nuclear Information System (INIS)

Siwka, J.; Svyazhin, A.G.; Jowsa, J.; Derda, W.

1999-01-01

The problems related to HNS (high nitrogen steels) steelmaking technology in a laboratory plasma furnace (100 kW DC, 25 kg liquid metal) are discussed in the paper. Results of investigations on mass transfer in the bath, modelling of the temperature fields by the FEM method, the dynamics of nitriding and refining of the liquid metal are presented. The results show many advantageous features of this technology and identify the necessary modifications. Realization of the one-stage production process of HNS is possible using thermal plasma. This means that any kind of metallic scrap can be used with simultaneous nitriding of liquid metal by nitrogen gas phase and its refining. A technological scheme of the discussed process is presented. (orig.)

High level radioactive waste vitrification process equipment component testing