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Sample records for corrosive effects

  1. Corrosive effects of hvdc transmission

    Energy Technology Data Exchange (ETDEWEB)

    Cornwell, F.E.; Backstrom, T.E.

    1966-02-01

    Field tests using ac transmission lines for introduction of direct current into the earth at widely separated points are described. One test circuit was between a Tracy pumping plant and a Shasta power plant in California, and two others were in the Hoover power plant area. Evaluation of the effects of such ground currents on corrosion of buried metalwork was a primary aim of the tests. Potential gradients, pipe-to-soil potentials, and soil resistivities are discussed in detail. Estimates are made of the distances from ehv dc terminal installations within which corrosion prevention procedures may become necessary.

  2. Effect of corrosion on flexural bond strength

    Directory of Open Access Journals (Sweden)

    Akshatha Shetty

    2014-09-01

    Full Text Available Corrosion is one of the main causes affecting durability of structures. Corrosion effects on structures cannot be ignored and replaced. To understand the performance of structures there is a need to study the rate at which different corrosion levels occur. Hence the present investigation has been taken up to study the behaviour of NBS (National Bureau of Standard beam specimens made up of Ordinary Portland Cement (OPC and Portland Pozzolona Cement (PPC concrete matrix were subjected to accelerated corrosion for different corrosion levels of 2.5 % to 10 % at 2.5 % interval. Results are compared with those for control beam specimen. It is observed that bond stress value decreases with the increase in corrosion levels. Also corrosion leads to the decline of load carrying capacity.

  3. Assessing Level and Effectiveness of Corrosion Education in the UAE

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    Hwee Ling Lim

    2012-01-01

    Full Text Available The consequences of corrosion can be minimized by an engineering workforce well trained in corrosion fundamentals and management. Since the United Arab Emirates incurs the second highest cost of corrosion after Saudi Arabia, this paper examined the quality of corrosion education in the UAE. Surveys with academia and industry respondents showed that dedicated corrosion courses and engineering courses that integrated corrosion into the curricula were available in UAE universities, but graduates had insufficient knowledge of corrosion engineering and superficial understanding of corrosion in real-life design contexts. The effectiveness of corrosion education is determined by both competence in corrosion knowledge/skills and availability of resources (faculty and research. Though most departments would not hire new corrosion-specialist faculty, department research efforts and industry partnerships in corrosion research were present. The paper concluded with recommendations for improving knowledge and skills of future engineers in corrosion and enhancing corrosion instruction to better meet industry needs.

  4. Corrosion effects on soda lime glass

    NARCIS (Netherlands)

    Veer, F.A.; Rodichev, Y.M.

    2010-01-01

    Although soda lime glass is the most common used transparent material in architecture, little is known about the corrosion effects on long term strength and the interaction between corrosion and defects. Extensive testing on soda lime bars under different environmental conditions and different degre

  5. Corrosion effects on soda lime glass

    NARCIS (Netherlands)

    Veer, F.A.; Rodichev, Y.M.

    2010-01-01

    Although soda lime glass is the most common used transparent material in architecture, little is known about the corrosion effects on long term strength and the interaction between corrosion and defects. Extensive testing on soda lime bars under different environmental conditions and different

  6. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Science.gov (United States)

    Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

    2012-10-01

    The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  7. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  8. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  9. Corrosion effects on friction factors

    Energy Technology Data Exchange (ETDEWEB)

    Magleby, H.L.; Shaffer, S.J.

    1996-03-01

    This paper presents the results of NRC-sponsored material specimen tests that were performed to determine if corrosion increases the friction factors of sliding surfaces of motor-operated gate valves, which could require higher forces to close and open safety-related valves when subjected to their design basis differential pressures. Friction tests were performed with uncorroded specimens and specimens subjected to accelerated corrosion. Preliminary tests at ambient conditions showed that corrosion increased the friction factors, indicating the need for additional tests duplicating valve operating parameters at hot conditions. The additional tests showed friction factors of corroded specimens were 0.1 to 0.2 higher than for uncorroded specimens, and that the friction factors of the corroded specimens were not very dependent on contact stress or corrosion film thickness. The measured values of friction factors for the three corrosion films tested (simulating three operating times) were in the range of 0.3 to 0.4. The friction factor for even the shortest simulated operating time was essentially the same as the others, indicating that the friction factors appear to reach a plateau and that the plateau is reached quickly.

  10. Effects of alternating magnetic field on the corrosion rate and corrosion products of copper

    Institute of Scientific and Technical Information of China (English)

    GUO Bin; ZHANG Peng; JIN Yongping; CHENG Shukang

    2008-01-01

    The effects of alternating magnetic field on the corrosion morphologies, corrosion rate, and corrosion products of copper in 3.5% NaCl solution, sea water, and magnetized sea water were investigated using electrochemical test, scanning electron microscopy/energy dispersive analysis system of X-ray (SEM/EDAX), and X-ray diffraction (XRD). The results show that the corrosion rate of copper in magnetized sea water is minimal. Moreover, the surface of the specimen in magnetized sea water is uniform and compact as compared with those in 3.5% NaCl solution and sea water. The corrosion products of copper in magnetized sea water are mainly Cu2O and CuCl2. However, the corrosion products in sea water are CuCl, Cu2Cl(OH)3, and FeCl3·6H2O. The electrochemical corrosion mechanisms of copper in the three media were also discussed.

  11. Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

    2015-10-15

    In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

  12. Strain rate effects in stress corrosion cracking

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    Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)

    1990-03-01

    Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

  13. Effects of chemical composition on the corrosion of dental alloys

    OpenAIRE

    GALO, Rodrigo; RIBEIRO, Ricardo Faria; RODRIGUES, Renata Cristina Silveira; Rocha, Luís Augusto; Mattos,Maria da Glória Chiarello de

    2012-01-01

    The aim of this study was to determine the effect of the oral environment on the corrosion of dental alloys with different compositions, using electrochemical methods. The corrosion rates were obtained from the current-potential curves and electrochemical impedance spectroscopy (EIS). The effect of artificial saliva on the corrosion of dental alloys was dependent on alloy composition. Dissolution of the ions occurred in all tested dental alloys and the results were strongly dependent on the g...

  14. Corrosion monitoring as an integral component of an effective corrosion management program

    Energy Technology Data Exchange (ETDEWEB)

    Bich, N.N. [FORCE Technology Canada Inc., Calgary, AB (Canada)

    2004-07-01

    This paper presented 6 case studies of oil and sour gas transmission pipelines where the use of corrosion monitoring devices led to the early identification of ineffective mitigation measures. The field signature method inspection tool (FSM-IT) was used in all 6 cases. FSM-IT is a non-intrusive corrosion monitoring tool that consists of a geometric matrix of sensing pins that are permanently attached to an outer pipe wall. The sensing matrix wiring is coupled to a sensing matrix interface (SMI) to form an interface. With the occurrence of internal corrosion or erosion, the electrical field is changed and compared against the signature. Computer software is used to compare the new measurements against the original signature to produce metal loss values. The software is capable of trending the metal loss over time, calculating corrosion rates and creating 3D plots to illustrate accumulated wall loss over the whole matrix. The orientation of the corrosion can be determined from an evaluation of the plots. Case studies included details of pipeline length, corrosion mechanisms, and repair activities. Mitigation measures in the case studies included batching; continuous injection; and pigging. It was concluded that the FSM-IT corrosion mitigation tool is effective in monitoring mitigation effectiveness. 7 refs., 1 tab., 12 figs.

  15. Effect of pellicle on galvanic corrosion of amalgam.

    Science.gov (United States)

    Holland, R I

    1984-02-01

    Galvanic corrosion of amalgam, induced by contact with a type IV dental casting gold alloy, was determined under simulated oral conditions in an electrochemical cell. The effect of a pellicle layer formed by 1 h exposure to saliva in the oral cavity was determined. Pellicle on the amalgam had no effect on the maximum corrosion rate or the 2 h corrosion charge, whereas pellicle on the gold alloy substantially reduced both these parameters of the conventional low-copper amalgam; the corrosion of the high-copper amalgam was less and was not influenced by pellicle formation.

  16. Effect of Mixed Corrosion Inhibitors in Cooling Water System

    Directory of Open Access Journals (Sweden)

    Dina Raheem

    2011-01-01

    Full Text Available The effect of mixed corrosion inhibitors in cooling system was evaluated by using carbon steel specimens and weight loss analysis. The carbon steel specimens immersed in mixture of sodium phosphate (Na2 HPO4 used as corrosion inhibitor and sodium glocunate (C6 H11 NaO7 as a scale dispersant at different concentrations (20,40, 60, 80 ppm and at different temperature (25,50,75 and 100ºC for (1-5 days. The corrosion inhibitors efficiency was calculated by using uninhibited and inhibited water to give 98.1%. The result of these investigations indicate that the corrosion rate decreases with the increase the corrosion inhibitors concentration at 80 ppm and at 100ºC for 5 days, (i.e, corrosion rate= 0.014gmd.

  17. Effect of flow on corrosion in catenary risers and its corrosion inhibitor performance

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, Pedro Altoe; Magalhaes, Alvaro Augusto Oliveira; Silva, Jussara de Mello [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Kang, Cheolho; More, Parimal P. [Det Norske Veritas (DNV), Oslo (Norway)

    2009-07-01

    In oil and gas production, multiphase flow is often encountered and a range of different flow patterns can be experienced in pipelines. The flow regime transition and flow characteristics can be changed with the change of pipeline topography, which affects the corrosion and the performance of corrosion inhibitor in these multiphase pipelines. This paper outlines on the effect of inclination on the flow characteristics and their subsequent effect on corrosion rates. Also, this paper presents on the performance of three candidate corrosion inhibitors under severe slugging conditions at low water cut. For the simulation of offshore flow lines and risers, the experiments were carried out in a 44 m long, 10 cm diameter, three different pipeline inclinations of 0, 3 and 45 degrees. Light condensate oil with a viscosity of 2.5 cP at room temperature was used and water cut was 20%. The results indicated that the baseline corrosion rate in 45 degrees showed higher than other inclinations. Each corrosion inhibitor showed a different inhibitor performance. (author)

  18. Effect of inhibitors and coatings on rebar corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Saricimen, H.; Ashiru, O.A.; Jarrah, N.R.; Quddus, A.; Shameem, M. [King Fahd Univ. of Petroleum and Minerals, Dhahran (Saudi Arabia). Research Inst.

    1997-12-01

    Chloride-induced corrosion of reinforcing steel is a major cause of deterioration of concrete structures in the eastern province of Saudi Arabia. Two of the practical ways of preventing or retarding corrosion of reinforcing steel bars in concrete are by using (a) inhibitor in concrete mix, and (b) coating either on the rebars or on external surfaces of concrete structures. The objective of this study has been to evaluate the effect of two inhibitors, three concrete coatings, and two barrier coatings on corrosion of reinforcing steel bars. Reinforced concrete specimens were monitored by AC and DC electrochemical techniques while undergoing free and accelerated corrosion. Accelerated corrosion tests were performed under 4V impressed anodic potential. Corrosion of the steel bars were evaluated by measuring anodic current, time-to-cracking of concrete specimens, and corrosion rates of the steel bars. The results showed that the specimens with the concrete surface coatings did not perform better than the control specimens. Time-to-cracking was shorter and corrosion rate of steel bars was higher in specimens coated with concrete coatings. The inhibitors and rebar surface coatings reduced the corrosion rate of steel bars significantly and improved the time-to-cracking of the specimens in comparison to control specimens.

  19. Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

    Science.gov (United States)

    Canto Maya, Christian M.

    In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

  20. Effect of heat treatment on corrosion behavior of duplex coatings

    Directory of Open Access Journals (Sweden)

    K. Raghu Ram Mohan Reddy

    2017-01-01

    Full Text Available In the present paper, duplex WC-Co/NiCrAlY coating is coated onto Ti6Al4V substrate and vacuum heat treatment is employed to investigate the corrosion behavior of heat treated samples as well as Ti6Al4V substrate for comparison. In this duplex coating system, High Velocity Oxy Fuel (HVOF process is used to deposit NiCrAlY interlayer with a constant thickness of 200 μm and WC-Co ceramic top layer with varying thickness of 250 μm, 350 μm and 450 μm deposited by Detonation Spray (DS process. Different heat treatment temperatures (600–1150 °C were employed for the coated samples to study the microstructure and the effect on corrosion resistance of the duplex coatings. Potentiodynamic polarization tests were carried to investigate the corrosion performance of duplex coated heat treated samples and the substrate in Ringer’s solution at 37 °C and prepared the pH to 5.7. The microstructure upon corrosion after heat treatment was characterized by SEM analysis to understand the corrosion behavior. The results disclosed that at all heat treatment temperatures, all the coated samples exhibited better corrosion resistance than the base substrate. However, during 950 °C and 1150 °C heat treatment temperatures, it was observed highest corrosion potential than 600 °C and 800 °C. The 350 μm thickness, coated sample exhibited highest corrosion resistance compared to other two coated samples and the substrate at all heat treatment temperatures.

  1. Environmental and alloying effects on corrosion of metals and alloys

    Science.gov (United States)

    Liang, Dong

    2009-12-01

    species could be missed in standard laboratory exposures such as ASTM B117. Initial efforts focused on the effects UV radiation, O3, relative humidity on the atmospheric corrosion of bare silver. Later work addressed the corrosion of silver samples deposited with NaCl particles. An exposure chamber that can simulate various environmental effects was built. The effects of UV radiation, O3, and relative humidity were varied separately while keeping the other factors the same level. The corrosion products were analyzed by the galvanostatic reduction method and characterization techniques such as SEM and EDS. It was found that both UV and O3 are necessary for fast corrosion on bare silver and this fast corrosion reaction results from atomic oxygen generated photodegradation of O3. In the presence of UV and O3, relative humidity has little effect on the atmospheric corrosion of bare silver in contrast to conventional atmospheric corrosion. The degree of corrosion is found to increase with O3 concentration. Moreover, a kinetic study of atmospheric corrosion of bare silver found that an incubation time for the atmospheric corrosion attack is needed. This incubation time is related to the chemisorption process of atomic oxygen. Though UV radiation can form reactive atomic oxygen which is more reactive than O3 alone as shown in the last chapter, the enhancement of corrosion by UV is limited for Ag with NaCl particles at low ozone concentration and high RH. The corrosion rate of silver with NaCl particles is found to increase with relative humidity, which is different than the case of bare silver. This indicates that different mechanisms control the atmospheric corrosion of silver. The incubation time for corrosion of silver with NaCl particles is shorter than for bare silver. This result from chemisorption of Cl 2 is favored over that of atomic oxygen. Interestingly, the total corrosion product of silver with NaCl particles is less than that of bare silver. This could be due to

  2. Risk-based underground pipeline safety management considering corrosion effect.

    Science.gov (United States)

    Shin, Seolin; Lee, Gunhak; Ahmed, Usama; Lee, Yongkyu; Na, Jonggeol; Han, Chonghun

    2017-08-18

    Due to the long term usage and irregular maintenance for corrosion checks, catastrophic accidents have been increasing in underground pipelines. In this study, a new safety management methodology of underground pipeline, risk-based pipeline management, is introduced reflecting corrosion effect. First, principle of the risk-based pipeline management is presented compared with an original method, qualitative measure. It is distinguished from the qualitative measure by reflecting societal risk and corrosion in safety management of underground pipeline. And then, it is applied to an existing underground propylene pipeline in Ulsan Industrial Complex, South Korea. The consequence analysis is based on real information, and the frequency analysis reflects degree of corrosion. For calculation of corrosion rate, direct current voltage gradient (DCVG) and close interval potential survey (CIPS) are conducted. As a result of applying the risk-based pipeline management, risk integral is reduced by 56.8% compared to the qualitative measure. Finally, sensitivity analysis is conducted on variables, which affect the risk of the pipeline. This study would contribute to introduce quantitative measure to pipeline management and increase safety of pipeline. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. The effect of benzotriazole on brass corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Mamas, S. [Faculty of Arts and Science, Department of Chemistry, Gazi University, 40100 Kirsehir (Turkey)]. E-mail: smamas@gazi.edu.tr; Kiyak, T. [Faculty of Arts and Science, Department of Chemistry, Gazi University, 06500 Ankara (Turkey); Kabasakaloglu, M. [Faculty of Arts and Science, Department of Chemistry, Gazi University, 06500 Ankara (Turkey); Koc, A. [Faculty of Arts and Science, Department of Chemistry, Gazi University, 06500 Ankara (Turkey)

    2005-09-15

    Corrosion inhibition of benzotriazole (BTAH) for 70/30 brass in 0.1 M NaCl has been evaluated by means of electrochemical polarization and solution analysis. Electrochemical polarization curves obtained in two different benzotriazole containing 0.1 M NaCl solutions, such as 1.2 x 10{sup -4} and 2.7 x 10{sup -2} M, showed that corrosion of brass was hindered up to 0.0 V in the first solution and up to 0.4 V in the second one. For the first solution the anodic polarization curve displays two potential regions. In the first anodic region between -1.75 and 0.0 V (SCE), benzotriazole addition enhances ZnO film formation. Cu(I) BTA film is also formed by electron transfer in this region. In the second region between 0.0 and 1.0 V (SCE) copper oxidizes to Cu(I) oxides and Cu(II) hydroxide with the formation of CuCl film. Insoluble Cu(I) BTA film complex is also formed on these oxide/hydroxide films. Solution analysis after constant potential polarization showed that brass fairly corroded in 2.7 x 10{sup -2} M BTAH + 0.1 M NaCl solution although potentiodynamic polarization curves show passivity till 0.4 V (SCE). An explanatory mechanism is proposed.

  4. Effect of Ca2+ and Mg2+ on CO2 Corrosion Behavior of Tube Steel

    Institute of Scientific and Technical Information of China (English)

    ZHAO Guo-xian; LI Jian-ping; HAO Shi-ming; L(U) Xiang-hong; LI He-lin

    2005-01-01

    Effects of Ca2+ and Mg2+ on the CO2 corrosion behaviors of tube steel were studied in simulated oil-fieldenvironment. The influence of Ca2+ and Mg2+ on the corrosion rate and morphologies of corrosion product layerwas determined by scanning electron microscope and measuring mass loss. Potentiodynamic polarization and im-pedance spectroscopy were used to investigate the change of electrochemical characteristic parameters of corrosionproduct layer and corrosion dynamic process. The results show that with Ca2+ and Mg2+ in electrolyte, the mor-phologies and microstructures of corrosion product layer changed obviously, thus affecting the corrosion process.

  5. Effect of silty sand with different sizes on corrosion behavior of 3Cr steel in CO2 aqueous environment

    Science.gov (United States)

    Liu, Wei; Lu, Songle; Zhang, Peng; Dou, Juanjuan; Zhao, Qinghe

    2016-08-01

    Corrosion behavior of 3Cr steel in CO2 aqueous environment containing silty sand was investigated by immersion test. The results show that CO2 corrosion rate and morphology of 3Cr steel were obviously affected by the size of silty sand. 5000 mesh silty sand mixed with corrosion products, forming compact Cr-rich corrosion scale and resulting in low corrosion rate and uniform corrosion. 1000 mesh silty sand mixed with corrosion products, forming porous corrosion scale without Cr enrichment and resulting in high corrosion rate and pitting corrosion. 5000 mesh silty sand enhanced Cr enrichment in corrosion scale, leading to low anodic current. However, 1000 mesh silty sand deteriorated Cr enrichment in corrosion scale, leading to high anodic current. Cathodic current was reduced by silty sand, but was not affected by two sizes of silty sand. Cr enrichment in corrosion scale of 3Cr steel was obviously affected by separation effect of silty sand.

  6. Corrosion inhibitors in concrete. Part II: Effect on chloride threshold values for corrosion of steel in synthetic pore solutions

    Energy Technology Data Exchange (ETDEWEB)

    Mammoliti, L.; Hansson, C.M.; Hope, B.B.

    1999-10-01

    The effectiveness of four commercially available corrosion inhibitors for use in cement-based materials was assessed in synthetic concrete pore solution containing chlorides. The effect of the surface topography of the sample and the composition of the pore solution was also assessed. Although in a parallel study the inhibitors were observed to delay the onset of corrosion, in these tests in pore solution they were found to be ineffective in increasing the chloride threshold value of reinforcing steel exposed to chlorides and had little influence on the progression of corrosion once initiated. This suggests that chemical reactions within the cement phase are responsible for the observed results. Metallographically polished samples proved the most resistant to corrosion regardless of electrolyte composition and samples with all surface finishes exhibited lower resistance in solutions containing only calcium hydroxide than in the higher pH synthetic concrete pore solutions.

  7. Anti-Corrosive Effect of Tridax Procumbens – Zn2+ System Controlling the Corrosion of Carbon Steel

    OpenAIRE

    Kumar, C.; Mohan, R

    2014-01-01

    The corrosion inhibition efficiency (IE) of an aqueous extract Tridax Procumbens(TP) in controlling the corrosion of carbon steel aqueous medium containing 60 ppm of chloride ions in absence and presence of Zn2+ has been studied by weight loss method. The formulation consisting of 1 ml of Tridax Procumbens extract and 150 ppm of Zn2+ offers 96% inhibition efficiency. The synergistic effect exists between Tridax Procumbens and Zn2+ system. Polarization study shows that the Trida...

  8. Adsorption and corrosion inhibiting effect of riboflavin on Q235 mild steel corrosion in acidic environments

    Energy Technology Data Exchange (ETDEWEB)

    Chidiebere, Maduabuchi A. [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Oguzie, Emeka E. [Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Liu, Li [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Li, Ying, E-mail: liying@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Wang, Fuhui [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China)

    2015-04-15

    The inhibiting effect of Riboflavin (RF) on Q235 mild steel corrosion in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} at 30 °C temperature was investigated using electrochemical techniques (electrochemical impedance spectroscopy and potentiodynamic polarization). The obtained results revealed that RF inhibited the corrosion reaction in both acidic solutions. Maximum inhibition efficiency values in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} were 83.9% and 71.4%, respectively, obtained for 0.0012 M RF. Polarization data showed RF to be a mixed-type inhibitor, while EIS results revealed that the RF species adsorbed on the metal surface. The adsorption of RF followed Langmuir adsorption isotherm. Atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) studies confirmed the formation of a protective layer adsorbed on the steel surface. Quantum chemical calculations were used to correlate the inhibition ability of RF with its electronic structural parameters. - Highlights: • The inhibitory mechanism was influenced by the nature of acid anions. • RF has reasonable inhibition effect especially in 1 M HCl solution. • Polarization studies showed that RF functioned as a mixed type inhibitor. • Improved surface morphology was observed in the presence of RF.

  9. Effect of natural marine biofilms on galvanic corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Dexter, S.C.; LaFontaine, J.P. [Univ. of Delaware, Lewes, DE (United States)

    1998-11-01

    Galvanic corrosion of copper (UNS C11000), 1018 carbon steel (CS, UNS G10180), aluminum alloy 3003 (UNS A93003), and zinc (UNS Z32121) coupled to cathodes of UNS N08367 was tested with and without natural marine biofilms on the cathode surface. Weight losses were significantly higher, and corrosion currents were up to 2 decades higher with a biofilm on the cathode surface for anodes of copper, steel, and aluminum. There was no difference for zinc. Results showed an increase in consumption of the anodic material should be expected in any case where biofilms on the cathodic member of a galvanic couple result in a systematic and significant increase in reduction current at the mixed potential of the couple. Cathodic reduction currents (versus control with no biofilm) were increased at all potentials down to {approximately}{minus}900 mV{sub SCE}, resulting in an elevated current capacity capable of increasing the weight loss of anodic materials over a sustained period of at least 2 months. Biofilms, however, did not increase consumption of zinc anodes. Potentiodynamic polarization curves taken from the corroded samples were used successfully to predict the effect of biofilms on galvanic corrosion rates for the materials tested. Weight-loss values calculated by Faraday`s law using corrosion currents from the polarization curves agreed well with actual measured values for anodes of steel, aluminum, and zinc, although there were some discrepancies for copper.

  10. Effect of hydrogen on stress corrosion cracking of copper

    Institute of Scientific and Technical Information of China (English)

    Li-jie QIAO

    2008-01-01

    The effects of hydrogen on electrochemical behavior and susceptibility of stress corrosion cracking (SCC) of pure copper were studied. SCC susceptibility of pure copper in a 1 M NaNO2 solution was increased by pre-charged hydrogen. The effect of hydrogen on the sus-ceptibility is more obvious in the low stress region due to the longer fracture time, which resulted in a longer time for more hydrogen to diffuse toward the crack tip. Synergistic effects of hydrogen and stress on corrosion and SCC pro-cesses were discussed. The results showed that an inter-action between stress and hydrogen at the crack tip could increase the anodic dissolution rate remarkably.

  11. Effects of Chemical Treatments on Microbiologically Influenced Corrosion

    Science.gov (United States)

    Friedman, E. S.; Strom, M.; Dexter, S. C.

    2008-12-01

    Biofilms are known to have an effect on galvanic corrosion of alloys in seawater systems. In the Delaware Bay, biofilm formation on surface of cathodes has been shown to cause galvanic corrosion to occur up to 100 times more rapidly. Given the impacts that corrosion can have on structures, it is important to study how we can affect corrosion rates. One way of doing this is the application of chemical treatments to biofilms on metal samples. To investigate this, natural marine biofilms were grown on alloy 6XN stainless steel samples, and various chemical treatments were applied to discover their effects on open circuit potentials and corrosion currents. Another objective of this study was to determine if there was a threshold molecular weight above which molecules were unable to penetrate the biofilm. It was discovered that chemicals with molecular weights as high as 741.6 g/mol were able to penetrate at least some parts of the heterogeneous biofilm and reach the metal surface. No upper threshold value was found in this study. It was found that the reducing agents sodium L-ascorbate and NADH as well as the chelate ferizene caused a drop in open circuit potential of biofilmed 6XN samples. Also, glutaraldahyde, which is used as a fixative for bacteria, shifted the open circuit potential of biofilm samples in the noble direction but had no effect on the corrosion current. Sodium L- ascorbate was found to reach the metal surface, but in concentrations lower than those present in the bulk fluid. It was not determined in this study whether this was due to physical or chemical processes within the biofilm. A synergistic effect was observed when applying a mixture of ferizene and glutaraldahyde. It is thought that this was due to the death of the bacteria as well as the disruption of iron cycling in the biofilm. Finally, it was observed that NADH caused a reduction in current at potentials associated with iron reduction, leading us to believe that the iron was being reduced

  12. Corrosion Effects on the Strength Properties of Steel Fibre Reinforced Concrete Containing Slag and Corrosion Inhibitor

    OpenAIRE

    Sivakumar Anandan; Sounthararajan Vallarasu Manoharan; Thirumurugan Sengottian

    2014-01-01

    Corrosion in steel can be detrimental in any steel rebar reinforced concrete as well as in the case of steel fibre reinforced concrete. The process of corrosion occurring in steel fibre incorporated concrete subjected to corrosive environment was systematically evaluated in this study. Concrete specimens were prepared with steel fibre inclusions at 1.5% Vf (volume fraction) of concrete and were added in slag based concrete (containing manufactured sand) and replaced with cement at 20%, 40%, ...

  13. EFFECT OF CHLORIDE ON THE ATMOSPHERIC CORROSION OF SIMULATED ARTIFACT IRON IN NO3-BEARING POLLUTANT ENVIRONMENT

    Institute of Scientific and Technical Information of China (English)

    X. Cao; C.C. Xu

    2006-01-01

    The effect of chloride in nitrogen-bearing pollutant on the atmospheric corrosion of cast iron was investigated by using periodic wet-dry test, electrochemical experiment and surface tension test.Scanning electron microscopy (SEM) with energy disperse atomic X-ray (EDAX) was used to identify the corrosion processes and products. The results of the weight loss measurement showed that the whole corrosion kinetics can be approximately described by: AW=AtB. With the addition of NaC1, B increases. The result presented that Cl- accelerated the corrosion rate obviously during the whole corrosion process. The initial corrosion process was investigated from the viewpoint of surface tension. At the initial corrosion period, the corrosion rate was proportion to the adsorption of anions contained the solutions. And as corrosion went on, the penetration effect of anions and different characteristics of the corrosion products began to dominant the corrosion process, which led to the accelerated effect.

  14. Analyzing the effect of high repetition laser shock peening on dynamic corrosion rate of magnesium

    Science.gov (United States)

    Caralapatti, Vinodh Krishna; Narayanswamy, Sivakumar

    2017-08-01

    Magnesium as implant material is being investigated extensively due to its superior suitability. With corrosion rate being the major obstacle, this paper aims to determine the effects of high repetition laser shock peening (HRLSP) on the dynamic corrosion rate of magnesium. While there is lot of research on corrosion of magnesium, in this work, a specially designed test bench was used for characterization of dynamic corrosion to mimic the physiological conditions experienced by the implant inside human body. From the results, it can be inferred that corrosion rate of peened samples reduced by at least 6 times compared to unpeened sample and sample peened with 66% overlap 1 scans exhibited the least corrosion. The wettability of the samples was also determined as a measure to analyze the effects of HRLSP on biocompatibility. In addition, peening is seen to induce surface corrosion, which minimizes the risks of implant failure.

  15. Effect of chloride content of molten nitrate salt on corrosion of A516 carbon steel.

    Energy Technology Data Exchange (ETDEWEB)

    Bradshaw, Robert W.; Clift, W. Miles

    2010-11-01

    The corrosion behavior of A516 carbon steel was evaluated to determine the effect of the dissolved chloride content in molten binary Solar Salt. Corrosion tests were conducted in a molten salt consisting of a 60-40 weight ratio of NaNO{sub 3} and KNO{sub 3} at 400{sup o}C and 450{sup o}C for up to 800 hours. Chloride concentrations of 0, 0.5 and 1.0 wt.% were investigated to determine the effect on corrosion of this impurity, which can be present in comparable amounts in commercial grades of the constituent salts. Corrosion rates were determined by descaled weight losses, corrosion morphology was examined by metallographic sectioning, and the types of corrosion products were determined by x-ray diffraction. Corrosion proceeded by uniform surface scaling and no pitting or intergranular corrosion was observed. Corrosion rates increased significantly as the concentration of dissolved chloride in the molten salt increased. The adherence of surface scales, and thus their protective properties, was degraded by dissolved chloride, fostering more rapid corrosion. Magnetite was the only corrosion product formed on the carbon steel specimens, regardless of chloride content or temperature.

  16. effect of municipal liquid waste on corrosion susceptibility of ...

    African Journals Online (AJOL)

    DR. AMINU

    The corrosion rate of the galvanized steel pipe was measured using the gravimetric technique. ... three stagnant liquid waste samples collected outside the city (SLW4,SLW5, and ... increased exposure time, a layer of protective corrosion ...

  17. Effectiveness of inhibitors in increasing chloride threshold value for steel corrosion

    Directory of Open Access Journals (Sweden)

    Jin-xia XU

    2013-07-01

    Full Text Available This investigation was aimed at evaluating the effectiveness of corrosion inhibitors in increasing the chloride threshold value for steel corrosion. Three types of corrosion inhibitors, calcium nitrite (Ca(NO22, zinc oxide (ZnO, and N,N'-dimethylaminoethanol (DMEA, which respectively represented the anodic inhibitor, cathodic inhibitor, and mixed inhibitor, were chosen. The experiment was carried out in a saturated calcium hydroxide (Ca(OH2 solution to simulate the electrolytic environment of concrete. The inhibitors were initially mixed at different levels, and then chloride ions were gradually added into the solution in several steps. The open-circuit potential (Ecorr and corrosion current density (Icorr determined by electrochemical impedance spectra (EIS were used to identify the initiation of active corrosion, thereby determining the chloride threshold value. It was found that although all the inhibitors were effective in decreasing the corrosion rate of steel reinforcement, they had a marginal effect on increasing the chloride threshold value.

  18. Contribution to the Study of Effects of Surface State of Welded Joints in Stainless Steel Upon Resistance Towards Pitting Corrosion

    Directory of Open Access Journals (Sweden)

    Juraga, I.

    2007-01-01

    Full Text Available Successful corrosion resistance of stainless steels is based on their natural ability of passivation, i.e. formation of film of chromium oxides that prevents corrosion in many environments. Any nonuniformity of surface layers may be initial spot for corrosion processes and damages. In this contribution, beside real corrosion damages occurred in practice, results of testing of pitting corrosion resistance of weld beads made applying TIG process on AISI 316L steel grade are presented. SEM and EDX testing, as well as electrochemical corrosion testing confirmed adverse effects of heat tints zones upon corrosion resistance of stainless steels.

  19. Effect of Post Heat Treatment on Corrosion Resistance of Phytic Acid Conversion Coated Magnesium

    Institute of Scientific and Technical Information of China (English)

    R.K. Gupta; K. Mensah-Darkwa; D. Kumar

    2013-01-01

    An environment friendly chemical conversion coating for magnesium was obtained by using a phytic acid solution.The effect of post-coating 1heat treatment on the microstructures and corrosion properties of phytic acid conversion coated magnesium was investigated.It was observed that the microstructure and corrosion resistive properties were improved for the heat treated samples.The corrosion current density for bare magnesium,phytic acid conversion coated magnesium,and post-coating heat treated magnesium was calculated to be 2.48 × 10-5,1.18 × 10-6,and 9.27 × 10-7 A/cm2,respectively.The lowest corrosion current density for the heat treated sample indicated its highest corrosion resistive effect for the magnesium.The maximum corrosion protective nature of the heat treated sample was further confirmed by the largest value of impedance in electrochemical impedance spectroscopy studies.

  20. Effect of Rare Earths on Corrosion Resisting Properties of Carbon-Manganese Clean Steels

    Institute of Scientific and Technical Information of China (English)

    郭锋; 林勤; 孙学义

    2004-01-01

    Electrochemistry experiments were made on carbon-manganese clean steel with rare earths Ce and La respectively to observe corrosion parameters such as corrosion current icorr, and characteristic potential of pitting Eb. The results indicate that the rare earths have effect on corrosion resisting properties of carbon-manganese clean steel, and the optimum contents of La is about 0.011% (mass fraction) and Ce about 0.014% (mass fraction) respectively. The change of corrosion resistance is related to the action of rare earths on microstructure and effect on surface state of samples in the process of polarization.

  1. Effect of corrosion on the ship hull of a double hull very large crude oil carrier

    Science.gov (United States)

    Vu Van, Tuyen; Yang, Ping

    2017-09-01

    This study aims to examine and analyze the effect of corrosion wastage on the ship hull of a double hull very large crude oil carrier. To calculate the ultimate bending moment capacity, along with the neutral axis position at the limit state, section modulus, and moment of inertia, the incremental-iterative method is employed. This paper also considered the residual strength checking criteria of ship hull and the ultimate stress behaviors of the representative structural elements. Then, Paik's probabilistic corrosion, which employs two levels of corrosion rate and three different assumptions of coating life time, is applied to assess the corrosion effects. The calculation results obtained through relevant analyses are also presented.

  2. Effect of menthol coated craft paper on corrosion of copper in HCl environment

    Indian Academy of Sciences (India)

    P Premkumar; K Kannan; M Natesan

    2010-06-01

    Natural menthol was coated on craft paper by impregnation and studied as volatile corrosion inhibitor for copper in hydrochloric acid environment. The effect of menthol on copper corrosion was studied by gravimetric and electrochemical methods such as potentiodynamic polarization and electrochemical impedance measurements. The results indicate that menthol adsorbs on the metal surface, which protects copper against further corrosion. The adsorption behaviour of menthol on copper surface was found to obey Temkin’s adsorption isotherm.

  3. Effectiveness of inhibitors in increasing chloride threshold value for steel corrosion

    OpenAIRE

    Jin-xia XU; Jiang, Lin-Hua; Wei-lun WANG; TANG, Li; Cui, Li

    2013-01-01

    This investigation was aimed at evaluating the effectiveness of corrosion inhibitors in increasing the chloride threshold value for steel corrosion. Three types of corrosion inhibitors, calcium nitrite (Ca(NO2)2), zinc oxide (ZnO), and N,N'-dimethylaminoethanol (DMEA), which respectively represented the anodic inhibitor, cathodic inhibitor, and mixed inhibitor, were chosen. The experiment was carried out in a saturated calcium hydroxide (Ca(OH)2) solution to simulate the electrolytic environm...

  4. Effect of biologically relevant ions on the corrosion products formed on alloy AZ31B: an improved understanding of magnesium corrosion.

    Science.gov (United States)

    Jang, Yongseok; Collins, Boyce; Sankar, Jagannathan; Yun, Yeoheung

    2013-11-01

    Simulated physiological solutions mimicking human plasma have been utilized to study the in vitro corrosion of biodegradable metals. However, corrosion and corrosion product formation are different for different solutions with varied responses and, hence, the prediction of in vivo degradation behavior is not feasible based on these studies alone. This paper reports the role of physiologically relevant salts and their concentrations on the corrosion behavior of a magnesium alloy (AZ31B) and subsequent corrosion production formation. Immersion tests were performed for three different concentrations of Ca(2+), HPO4(2-), HCO3(-) to identify the effect of each ion on the corrosion of AZ31B assessed at 1, 3 and 10 days. Time-lapse morphological characterization of the samples was performed using X-ray computed tomography and scanning electron microscopy. The chemical composition of the surface corrosion products was determined by electron dispersive X-ray spectroscopy and X-ray diffraction. The results show that: (1) calcium is not present in the corrosion product layer when only Cl(-) and OH(-) anions are available; (2) the presence of phosphate induces formation of a densely packed amorphous magnesium phosphate corrosion product layer when HPO4(2-) and Cl(-) are present in solution; (3) octacalcium phosphate and hydroxyapatite (HAp) are deposited on the surface of the magnesium alloy when HPO4(2-) and Ca(2+) are present together in NaCl solution (this coating limits localized corrosion and increases general corrosion resistance); (4) addition of HCO3(-) accelerates the overall corrosion rate, which increases with increasing bicarbonate concentration; (5) the corrosion rate decreases due to the formation of insoluble HAp on the surface when HCO3(-), Ca(2+), and HPO4(2-) are present together.

  5. Synergistic effects in the inhibition of copper corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, S.; Laz, M.M.; Souto, R.M. (Univ. de La Laguna, Tenerife, (Spain). Dept. de Quimica Fisica); Salvarezza, R.C.; Arvia, A.J. (Univ. Nacional de La Plata, (Argentina))

    1993-06-01

    Benzotriazole (BTA), thiourea (TU), and potassium ethylxanthate (KEX), behave as copper (Cu) corrosion inhibitors under certain conditions. These chemicals have been investigated to establish whether they provided synergistic effects. The Cu corrosion inhibition was followed through changes in electrochemical characteristics. Cu specimens were tested at 25 C in two aggressive media, 0.1 M NaCl and 1 M NaClO[sub 4] using the linear potential sweep technique at 0.001 V/s and by scanning electron microscopy of Cu specimens subjected to potentiodynamic and potentiostatic routines. A comparative behavior of the different substances for Cu was presented in the 6.6 [le] pH [le] 11 range. For KEX-BTA mixtures, synergistic inhibition effects were found in 0.1 M NaCl (7 [le] pH [le] 11). The apparent synergistic inhibition was explained tentatively by an increase in the compactness of the polymer-like passivating layer of KEX-Cu, which formed in the presence of BTA and Cl[minus] ions.

  6. The effect of organic matter associated with the corrosion products on the corrosion of mild steel in the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Bhosle, N.B.; Wagh, A.B.

    the corrosion of mild steel and the temperature and dissolved oxygen of seawater. In contrast to this, the corrosion and mild steel was inversely related to the organic carbon and water extractable carbohydrates associated with the corrosion products of mild...

  7. Effect of heat treatment on the inhibition of the acidic corrosion aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Khamis, E. (Alexandria Univ. (Egypt). Dept. of Chemistry); El-Gamal, M. (Alexandria Univ. (Egypt). Dept. of Material Science); El-Toukhy, A. (Alexandria Univ. (Egypt). Dept. of Material Science); Atea, M. (Alexandria Univ. (Egypt). Dept. of Material Science)

    1994-12-01

    The effect of heat treatment on the inhibition of acid corrosion of duralumin has been studied using gasometry, mass loss measurements and potentiodynamic technique. All the data reveal that the duralumin generally developed good corrosion resistance after heat treatment and the corrosion rate ranked as follows: Non treated > Naturally aged > quenched. This improvement in the corrosion resistance was attributed to the structural homogeneity of the heat-treated alloys. The presence of some selected aryl and alkyl triazoline derivatives at the threshold concentration of 5 x 10[sup -3] M indicate that these compounds retard the corrosion rate of duralumin and the extent of inhibition depends on the molecular structure of the inhibitors. Polarization curves show that the triazoline compounds act as mixed-type inhibitors affecting both the cathodic and anodic processes. Moreover, there is no noticeable difference in the degree by which the triazoline derivatives inhibit the corrosion of pure aluminium and heat treated duralumin alloy. (orig.)

  8. Effect of Sulfate Reduced Bacterium on Corrosion Behavior of 10CrMoAl Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Hua; LIANG Cheng-hao

    2007-01-01

    The effects of sulfate reduced bacterium (SRB) on the corrosion behavior of 10CrMoAl steel in seawater were studied by chemical immersion, potentiodynamic polarization, electrochemical impedance spectroscopy measurement, and scanning electron microscope techniques. The results show that the content of element sulfur in the corrosion product of 10CrMoAl steel in seawater with SRB is up to 9.23%, which is higher than that of the same in sterile seawater. X-ray diffraction demonstrates that the main corrosion product is FeS. SRB increases the corrosion rate by anodic depolarization of the metabolized sulfide product. SEM observation indicates that the corrosion product is not distributed continuously; in addition, bacilliform sulfate-reduced bacterium accumulates on the local surface of 10CrMoAl steel. Hence, SRB enhances sensitivity to the localized corrosion of 10CrMoAl steel in seawater.

  9. Effect of alloy elements on the anti-corrosion properties of low alloy steel

    Indian Academy of Sciences (India)

    Baorong Hou; Yantao Li; Yanxu Li; Jinglei Zhang

    2000-06-01

    Effect of alloy elements on corrosion of low alloy steel was studied under simulated offshore conditions. The results showed that the elements Cu, P, Mo, W, V had evident effect on corrosion resistance in the atmosphere zone; Cu, P, V, Mo in the splash zone and Cr, Al, Mo in the submerged zone.

  10. The Effect of Corrosive Environment on Geopolymer Concrete Tensile Strength

    Directory of Open Access Journals (Sweden)

    Bayuaji Ridho

    2017-01-01

    Full Text Available This study has the purpose to explore the potential of geopolymer concrete tensile strength in particular on the effects of corrosive environments. Geopolymer concrete, concrete technology used no OPC that has advantages, one of which is durability, especially for corrosive seawater environment. In addition, geopolymer concrete with polymerization mechanism does not require large energy consumption or an environmentally friendly concept. Geopolymer concrete in this study is using a type C fly ash from PT. International Power Mitsui Operation & Maintenence Indonesia (IPMOMI Paiton. The type of alkaline activator used NaOH (14 molar and Na2SiO3. Coarse and fine aggregate used are local aggregate. Geopolymer concrete molded test specimen with dimensions of (10 × 20 cm cylinder, further heating and without heating, then maintained at room temperature and seawater up to 28 days. Then to determine the mechanical properties, the tensile strength testing is done with reference. This result of study indicates the curing of geopolymer concrete at 60 ° C for 24 hours to raise the tensile strength of geopolymer concrete.

  11. Corrosion effects of runway de-icing chemicals on aircraft alloys and coatings

    Energy Technology Data Exchange (ETDEWEB)

    Huttunen-Saarivirta, E., E-mail: elina.huttunen-saarivirta@tut.fi [Department of Materials Science, Tampere University of Technology, P.O. Box 589, FI-33101 Tampere (Finland); Kuokkala, V.-T.; Kokkonen, J. [Department of Materials Science, Tampere University of Technology, P.O. Box 589, FI-33101 Tampere (Finland); Paajanen, H. [Finnish Air Force Materiel Command, Plans Division, Support Systems Section, P.O. Box 210, FI-33101 Tampere (Finland)

    2011-03-15

    Research highlights: {yields} Corrosion effects of urea and four new runway de-icing chemicals on Al alloy 2024, Mg alloy RZ5 and cadmium-plated and subsequently chromate-treated steel 4340 were examined by three types of corrosion tests. {yields} Corrosion effects of urea on Al alloy 2024 were more pronounced than those of the new de-icing chemicals, with pitting corrosion being evident in urea in all tests. {yields} The rate of corrosion in Mg alloy RZ5 was often higher in new de-icing chemicals than in urea, although the form of corrosion was the same in most cases, i.e., general corrosion. {yields} Corrosion effects of the five runway de-icing chemicals on cadmium-plated and subsequently chromate-treated steel 4340 were slightly different in all three tests, but some loss of the coating layers was detected in all cases. - Abstract: Corrosion effects of five runway de-icing chemicals on aluminium alloy 2024, magnesium alloy RZ5 and cadmium-plated and subsequently chromate-treated steel 4340 were investigated by cyclic polarisation measurements, open circuit potential monitoring and cyclic chemical exposure tests. The runway de-icing chemicals included in the study contained urea, which has a long history as a runway de-icing chemical, and four new commercial de-icing chemicals, which were based on betaine and potassium formate. Corrosion effects of urea on aluminium alloy 2024 were more pronounced than those of the new de-icing chemicals. In urea, the breakdown potential, indicating the onset of pitting, was clearly distinguishable in the cyclic polarisation curve and pitting corrosion was detected on the specimen surface after all three types of tests. Weight losses during the chemical exposure tests were also higher for urea than for the other four chemicals, where pitting corrosion was only occasionally detected. The opposite was true in the case of magnesium alloy RZ5: although the alloy experienced general corrosion in each de-icing chemical included in the

  12. Effects of acidity and alkalinity on corrosion behaviour of Al-Zn-Mg based anode alloy

    Science.gov (United States)

    Ma, Jingling; Wen, Jiuba; Li, Quanan; Zhang, Qin

    2013-03-01

    Effects of 1 M HCl, 0.6 M NaCl with different pH values and 4 M NaOH solutions on the corrosion behaviour of Al-5Zn-1Mg-0.02In-0.05Ti-0.5Mn (wt%) alloy have been investigated using measurements of self-corrosion, potentiodynamic polarization, cyclic polarization experiment combined with open circuit potential technique and scanning electron microscopy. The corrosion behaviour of the alloy was found to be dependant on the Cl-, OH- ions and pH value. In acidic or slightly neutral solutions, general and pitting corrosion occurred simultaneously. In contrast, exposure to alkaline solutions results in general corrosion which was traced back to the dissolution of the resistive oxidation film on the surface of the alloy. Experience revealed that the alloy was susceptible to pitting corrosion in all chloride solution. The alloy undergoes two types of localized corrosion process, leading to the formation of hemispherical and crystallographic pits. Polarization resistance measurements which are in good agreement with those of self-corrosion, show that the corrosion kinetic is minimized in slightly neutral solutions (pH = 7).

  13. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release.

  14. Corrosion and protection in reinforced concrete: pulse cathodic protection: an improved cost-effective alternative

    NARCIS (Netherlands)

    Koleva, D.A.

    2007-01-01

    Corrosion and protection in reinforced concrete. Pulse cathodic protection: an improved cost-effective alternative. The aim of the research project was to study the possibilities for establishing a new or improved electrochemical method for corrosion prevention/protection for reinforced concrete. Th

  15. Effect of high repetition laser shock peening on biocompatibility and corrosion resistance of magnesium

    Science.gov (United States)

    Caralapatti, Vinodh Krishna; Narayanswamy, Sivakumar

    2017-02-01

    Magnesium, as a biomaterial has the potential to replace conventional implant materials owing to its numerous advantages. However, high corrosion rate is a major obstacle that has to be addressed for its implementation as implants. This study aims to evaluate the feasibility and effects of High Repetition Laser Shock Peening (HRLSP) on biocompatibility and corrosion resistance of Mg samples and as well as to analyze the effect of operational parameters such as peening with overlap on corrosion rate. From the results obtained using hydrogen evolution and mass loss methods, it was found that corrosion rates of both 0% overlap and 66% overlap peened samples reduced by more than 50% compared to that of unpeened sample and sample peened with 66% overlap exhibited least corrosion. The biocompatibility of peened Mg samples was also enhanced as there was neither rapid pH variation nor large hydrogen bubble formation around samples.

  16. Effectiveness of concrete to protect steel reinforcement from corrosion in marine structures

    Energy Technology Data Exchange (ETDEWEB)

    1988-01-01

    A laboratory evaluation of how variations in cover design and properties determine its effectiveness in controlling corrosion in reinforced concretes in marine structures is described. The effect of concrete type and composition on chloride ingress and corrosion rate was studied for four simulated marine environments. Contrary to expectation, significant corrosion did not take place in reinforcement placed at 30 mm cover after 30 months exposure, even in concretes of lower strengths and higher water/cement ratios than mixes employed in the North Sea. Unexpected crevice corrosion let to the exclusion of electrochemical data and restricted the opportunity of correlating the properties of the cover with the onset and rate of corrosion of reinforcement. The project did, however, provide valuable data on in situ strength, moisture content, permeability, resistivity, carbonation and rate of chloride ingress. Limited data is also available on the pore structure of the cover and its oxygen diffusion characteristics. It is emphasised that all results refer to uncracked concrete. (author).

  17. The effects of argon ion bombardment on the corrosion resistance of tantalum

    Science.gov (United States)

    Ramezani, A. H.; Sari, A. H.; Shokouhy, A.

    2017-02-01

    Application of ion beam has been widely used as a surface modification method to improve surface properties. This paper investigates the effect of argon ion implantation on surface structure as well as resistance against tantalum corrosion. In this experiment, argon ions with energy of 30 keV and in doses of 1 × 1017-10 × 1017 ions/cm2 were used. The surface bombardment with inert gases mainly produces modified topography and morphology of the surface. Atomic Force Microscopy was also used to patterned the roughness variations prior to and after the implantation phase. Additionally, the corrosion investigation apparatus wear was applied to compare resistance against tantalum corrosion both before and after ion implantation. The results show that argon ion implantation has a substantial impact on increasing resistance against tantalum corrosion. After the corrosion test, scanning electron microscopy (SEM) analyzed the samples' surface morphologies. In addition, the elemental composition is characterized by energy-dispersive X-ray (EDX) analysis. The purpose of this paper was to obtain the perfect condition for the formation of tantalum corrosion resistance. In order to evaluate the effect of the ion implantation on the corrosion behavior, potentiodynamic tests were performed. The results show that the corrosion resistance of the samples strongly depends on the implantation doses.

  18. Effects of Solution Hydrodynamics on Corrosion Inhibition of Steel by Citric Acid in Cooling Water

    Science.gov (United States)

    Ashassi-Sorkhabi, H.; Asghari, E.; Mohammadi, M.

    2014-08-01

    Corrosion is a major problem in cooling water systems, which is often controlled using corrosion inhibitors. Solution hydrodynamics is one of the factors affecting corrosion inhibition of metals in these systems. The present work focuses on the study of the combined effects of citric acid concentration (as a green corrosion inhibitor) and fluid flow on corrosion of steel in simulated cooling water. Electrochemical techniques including Tafel polarization and electrochemical impedance spectroscopy were used for corrosion studies. Laminar flow was simulated using a rotating disk electrode. The effects of solution hydrodynamics on inhibition performance of citric acid were discussed. The citric acid showed low inhibition performance in quiescent solution; however, when the electrode rotated at 200 rpm, inhibition efficiency increased remarkably. It was attributed mainly to the acceleration of inhibitor mass transport toward metal surface. The efficiencies were then decreased at higher rotation speeds due to enhanced wall shear stresses on metal surface and separation of adsorbed inhibitor molecules. This article is first part of authors' attempts in designing green inhibitor formulations for industrial cooling water. Citric acid showed acceptable corrosion inhibition in low rotation rates; thus, it can be used as a green additive to the corrosion inhibitor formulations.

  19. Anti-Corrosive Effect of Tridax Procumbens – Zn2+ System Controlling the Corrosion of Carbon Steel

    Directory of Open Access Journals (Sweden)

    C. Kumar

    2014-03-01

    Full Text Available The corrosion inhibition efficiency (IE of an aqueous extract Tridax Procumbens(TP in controlling the corrosion of carbon steel aqueous medium containing 60 ppm of chloride ions in absence and presence of Zn2+ has been studied by weight loss method. The formulation consisting of 1 ml of Tridax Procumbens extract and 150 ppm of Zn2+ offers 96% inhibition efficiency. The synergistic effect exists between Tridax Procumbens and Zn2+ system. Polarization study shows that the Tridax Procumbens – Zn2+ system function as a cathodic inhibitor. AC impedance spectra reveal that a protective film formed on the surface. The Adsorption equilibrium exhibited better fit to Langmuir isotherm than Freundlich isotherm. FTIR spectra reveal that the protective film consists of Fe2+ -Tridax Procumbens and Zn(OH2.

  20. 3D study of intermetallics and their effect on the corrosion morphology of rheocast aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mingo, B. [Departamento de Ciencia de Materiales, Facultad de Ciencias Químicas, Universidad Complutense, 28040, Madrid (Spain); Arrabal, R., E-mail: rarrabal@ucm.es [Departamento de Ciencia de Materiales, Facultad de Ciencias Químicas, Universidad Complutense, 28040, Madrid (Spain); Pardo, A.; Matykina, E. [Departamento de Ciencia de Materiales, Facultad de Ciencias Químicas, Universidad Complutense, 28040, Madrid (Spain); Skeldon, P. [Corrosion and Protection Group, School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom)

    2016-02-15

    In the present study, the effect of heat treatment T6.1 on the microstructure and corrosion behaviour of rheocast aluminium alloy A356 is investigated on the basis of 2D/3D characterization techniques and electrochemical and SKPFM measurements. Heat treatment strengthens the α-Al matrix, modifies the intermetallic particles and spheroidizes eutectic Si. These changes do not modify significantly the corrosion behaviour of the alloy. 3D SEM-Tomography clearly shows that the corrosion advances in the shape of narrow paths between closely spaced intermetallics without a major influence of eutectic Si. - Highlights: • T6.1 spheroidizes Si, strengthens the matrix and modifies the intermetallics. • Electrochemical behaviour of untreated and heat-treated alloys is similar. • 3D SEM-Tomography provides additional information on the corrosion morphology. • Corrosion advances as paths between intermetallics with little influence of Si.

  1. The effect of heat treatment on the corrosion behaviour of 319 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Panagopoulos, C.N.; Georgiou, E.P.; Giannakopoulos, K.I. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, Athens (Greece)

    2009-06-15

    The effect of various heat treatments on the corrosion behaviour of 319 T1 cast aluminium alloy was investigated. From this alloy, specimens were heat treated in T5, T6 and two steps solution heat treatment T6 conditions and afterwards were subjected to electrochemical corrosion in a 0.1 M NaCl solution (pH = 12). From the above treatments, T5 heat treatment did not improve the corrosion resistance of the as-received alloy in contrast to T6 heat treatment which improved the corrosion resistance of the same alloy. However, two steps solutionizing T6 treatment showed the best corrosion resistance of the aluminium alloy. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  2. Potential Effects of Corrosion Damage on the Performance of Reinforced Concrete Member

    Directory of Open Access Journals (Sweden)

    Mohd Noh Hamidun

    2016-01-01

    Full Text Available Corrosion of steel in reinforced concrete is one of the most serious issues for the owners. The main consequences of this phenomenon include loss of cross section of steel area, induced the expansive pressure which caused cracking of concrete, spalling and delaminating of the concrete cover. Thus, it reduces the bond strength between steel reinforcing bar and concrete, and deteriorates the strength of whole structure. In this study, a non-linear finite element analysis was conducted to investigate the potential effects of corrosion damage. A series of corroded reinforced concrete cylinder is used in the parametric study to assess the influence of different level of corrosion to the structural performance. As a result, a clear picture of corrosive expansion was investigated and the relationship between the expansive pressure and the degree of corrosion was identified to be the important factors of the structural deterioration.

  3. Fretting corrosion of CoCr alloy: Effect of load and displacement on the degradation mechanisms.

    Science.gov (United States)

    Bryant, Michael; Neville, Anne

    2017-02-01

    Fretting corrosion of medical devices is of growing concern, yet, the interactions between tribological and electrochemical parameters are not fully understood. Fretting corrosion of CoCr alloy was simulated, and the components of damage were monitored as a function of displacement and contact pressure. Free corrosion potential (Ecorr), intermittent linear polarisation resistance and cathodic potentiostatic methods were used to characterise the system. Interferometry was used to estimate material loss post rubbing. The fretting regime influenced the total material lost and the dominant degradation mechanism. At high contact pressures and low displacements, pure corrosion was dominant with wear and its synergies becoming more important as the contact pressure and displacement decreased and increased, respectively. In some cases, an antagonistic effect from the corrosion-enhanced wear contributor was observed suggesting that film formation and removal may be present. The relationship between slip mechanism and the contributors to tribocorrosion degradation is presented.

  4. Effect of laser surface melting on microstructure and corrosion characteristics of AM60B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Cancan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Liang, Jun, E-mail: jliang@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhou, Jiansong, E-mail: jszhou@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Wang, Lingqian [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Li, Qingbiao [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China)

    2015-07-15

    Highlights: • Laser surface melting was used on AM60B Mg alloy. • The microstructure, composition and corrosion behavior of the as-received and LSM treated specimens were compared. • The laser treated alloy exhibited better corrosion resistance than the as-received one in the long term. • A model of two different corrosion mechanisms was established. - Abstract: Surface modification of laser surface melting (LSM) was applied to the AM60B magnesium alloy using a 10 kW continuous-wave CO{sub 2} laser. The microstructure, composition and corrosion resistance of AM60B magnesium alloy after LSM treatment were investigated by using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD) and corrosion tests, respectively. Results showed that the LSM treatment produced a continuous and homogeneous modified layer with refined grains, enriched Al element and redistributed intermetallic compounds on AM60B alloy. The corrosion resistance of the AM60B alloy was enhanced by the LSM treatment. The enhancement of the corrosion resistance was mainly attributed to the reduced corrosion susceptibility of Al enriched α-Mg matrix and the barrier effect of uniformly distributed β-phase of the LSM modified layer.

  5. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

    2015-12-15

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

  6. Effect of Additional Sulfide and Thiosulfate on Corrosion of Q235 Carbon Steel in Alkaline Solutions

    Directory of Open Access Journals (Sweden)

    Bian Li Quan

    2016-01-01

    Full Text Available This paper investigated the effect of additional sulfide and thiosulfate on Q235 carbon steel corrosion in alkaline solutions. Weight loss method, scanning electron microscopy (SEM equipped with EDS, X-ray photoelectron spectroscopy (XPS, and electrochemical measurements were used in this study to show the corrosion behavior and electrochemistry of Q235 carbon steel. Results indicate that the synergistic corrosion rate of Q235 carbon steel in alkaline solution containing sulfide and thiosulfate is larger than that of sulfide and thiosulfate alone, which could be due to redox reaction of sulfide and thiosulfate. The surface cracks and pitting characteristics of the specimens after corrosion were carefully examined and the corrosion products film is flake grains and defective. The main corrosion products of specimen induced by S2− and S2O32- are FeS, FeS2, Fe3O4, and FeOOH. The present study shows that the corrosion mechanism of S2− and S2O32- is different for the corrosion of Q235 carbon steel.

  7. Corrosion sensor

    Science.gov (United States)

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  8. Corrosive effects of gaseous contaminants on electrical equipment

    Energy Technology Data Exchange (ETDEWEB)

    Sera, K.; Hamamoto, J.; Kakimoto, H.

    1974-12-01

    The corrosion of outdoor apparatus by sulfur dioxide from industrial development and population growth is described. The corrosion of the field apparatus of the South Iwakuni transformer and the Shimoachi transformer is discussed. The results of SO/sub 2/ analysis are given, as well as those of corrosion tests of outdoor apparatus of the inner surface of the pipes and the compressed tanks, and an analysis of the waste gases around the terminals. The SO/sub 2/ concentration when the M.V. was 0.3-0.4 SO/sub 3/ mg/100 sq cm/day.

  9. Overview of Corrosion, Erosion, and Synergistic Effects of Erosion and Corrosion in the WTP Pre-treatment Facility

    Energy Technology Data Exchange (ETDEWEB)

    Imrich, K. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-03-27

    Corrosion is an extremely complex process that is affected by numerous factors. Addition of a flowing multi-phase solution further complicates the analysis. The synergistic effects of the multiple corrosive species as well as the flow-induced synergistic effects from erosion and corrosion must be thoroughly evaluated in order to predict material degradation responses. Public domain data can help guide the analysis, but cannot reliably provide the design basis especially when the process is one-of-a-kind, designed for 40 plus years of service, and has no viable means for repair or replacement. Testing in representative simulants and environmental conditions with prototypic components will provide a stronger technical basis for design. This philosophy was exemplified by the Defense Waste Processing Facility (DWPF) at the Savannah River Site and only after 15 plus years of successful operation has it been validated. There have been “hiccups”, some identified during the cold commissioning phase and some during radioactive operations, but they were minor and overcome. In addition, the system is robust enough to tolerate most flowsheet changes and the DWPF design allows minor modifications and replacements – approaches not available with the Hanford Waste Treatment Plant (WTP) “Black Cell” design methodology. Based on the available data, the synergistic effect between erosion and corrosion is a credible – virtually certain – degradation mechanism and must be considered for the design of the WTP process systems. Testing is recommended due to the number of variables (e.g., material properties, process parameters, and component design) that can affect synergy between erosion and corrosion and because the available literature is of limited applicability for the complex process chemistries anticipated in the WTP. Applicable testing will provide a reasonable and defensible path forward for design of the WTP Black Cell and Hard-to-Reach process equipment. These

  10. Effect of Microstructure on the Performance of Corrosion Resistant Alloys

    OpenAIRE

    Kishan Roodbari, Marzieh

    2015-01-01

    Corrosion by pitting in aluminum alloys is a very complex process that can be affected by various factors such as chemical composition and microstructure of the alloys. The electrochemistry and distribution of second phases populating the alloy are the main factors that significantly influence the corrosion of aluminum alloys. The purpose of the present work is to contribute to a deeper understanding of how the chemical composition and microstructure affect the ability of an al...

  11. New device for corrosion monitoring and flow effect evaluation in oil field

    Energy Technology Data Exchange (ETDEWEB)

    Rigual, Yobiris; Hernandez, Samuel; Biomorgi, Jose [PDVSA-INTEVEP. Departamento de Tecnologia de Infraestructura, Apartado 76343, Caracas 1070A (Venezuela)

    2004-07-01

    The monitoring and control of corrosion represent high interest in oil industry to keep the physical installations and prevent future corrosion-related failures. Efficiency and efficacy of the action assigned to reduce these problems are supported by an exhaustive evaluation of corrosion processes. In the Venezuelan oil industry, different techniques of corrosion monitoring have been used as for example weight loss coupons, electrochemical techniques, etc, with the purpose of estimate the useful lifetime of numerous components used in the industry. At the same time, laboratory techniques have been used at static or dynamic conditions, to evaluate the corrosiveness of the different fluids. Because of these techniques have shown certain limitations for field studies, where the flow patterns play an important role; it is necessary to develop new methodologies that allow to take into the account of the fluid dynamics. influence The objective of this work is to show a device, which permit to evaluate the internal corrosion under field operational conditions. This monitoring device consists in a spool placed between pipelines. The inner diameter of the spool is larger compare with the inner diameter of the line. Several teflon rings can be used to allowed the use of different kinds of corrosion specimens and keep the inner diameter of the pipe connected before and after the spool. The specimens (weight loss coupons that permit to carry out further pitting studies) are placed inside the teflon rings in order to evaluate the corrosion process and flow dynamics effect on the material of interest. The utilization of the Online Corrosion Evaluation System (SECLI by the spanish initials) allowed a deep evaluation of the fluid corrosiveness and the corrosion mechanism characterization. In fact, a comparison between two different inner diameter device (4 inches and 6 inches) permits to establish a flow effect on some Venezuelan crude oil corrosiveness, which form a pitting

  12. Effect of Cr on Flow Accelerated Corrosion of Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Eun Hee; Kim, Kyung Mo; Kim, Hong Pyo; Kim, Dong Jin [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-02-15

    The alloy content of structural materials of nuclear power plants has been recognized an important factor in predicting flow accelerated corrosion (FAC). In particular, many literature data reported that chromium content is one of the most important alloying element and even a small amount of chromium is effective to suppress FAC. This report reviewed and compared chromium models of Ducreux, Bouchacourt, and Kastner which were used in predicting FAC rates. The plant data indicate that Ducreux model may be conservative for the specimen containing 0.15 wt% chromium. The related articles were reviewed as follows. Combined effects of chromium content, pH, temperature, dissolved oxygen (DO), flow velocity, test time, and kinds of amine on the FAC rate were described. 0.1 wt% chromium in steel did not affect the FAC rate with changes in pH. The FAC rates pronounced with higher flow rate and increased with increasing test duration(600 d) for 0.013 wt% chromium. The FAC rates in mixed amine chemistry were higher than in ammonia chemistry, which may be lessened by the addition of chromium to the steel.

  13. Effect of Nitrite Inhibitor on the Macrocell Corrosion Behavior of Reinforcing Steel

    Directory of Open Access Journals (Sweden)

    Zhonglu Cao

    2015-01-01

    Full Text Available The effect of nitrite ions on the macrocell corrosion behavior of reinforcing steel embedded in cement mortar was investigated by comparing and analyzing the macrocell corrosion current, macrocell polarization ratios, and slopes of anodic and cathodic steels. Based on the experimental results, the relationship between macrocell potential difference and macrocell current density was analyzed, and the mechanism of macrocell corrosion affected by nitrite ions was proposed. The results indicated that nitrite ions had significant impact on the macrocell polarization ratios of cathode and anode. The presence of nitrite could reduce the macrocell current by decreasing the macrocell potential difference and increasing the macrocell polarization resistance of the anode.

  14. Effect of water radiolysis on corrosion: steel, cobalt and nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Musa, A.Y.; Behazin, M.; Knapp, Q.W.; Mizzi, D.; Wren, J.C., E-mail: jcwren@uwo.ca [Western Univ., Dept. of Chemistry, London, Ontario (Canada)

    2013-07-01

    Steel, cobalt and nickel alloys are used in the coolant system (or primary heat transport system) of a nuclear power plant. To understand the effect of γ-radiation on the corrosion mechanism of these alloys, a combination of electrochemical measurements and surface analyses as a function of the water chemistry, with and without γ-radiation present, were performed.Results to date have shown that γ-radiation has a major impact on the corrosion process by changing the corrosion potential in a system. This determines the nature of the oxide phase (chemical state and morphology) that forms on a corroding alloy surface. (author)

  15. Evaluation of microstructural effects on the corrosion behaviour of AZ91D magnesium alloy

    DEFF Research Database (Denmark)

    Ambat, Rajan; Aung, Naing Naing; Zhou, W.

    2000-01-01

    The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring....... The corrosion products for ingot consisted of Mg(OH)(2) with small amounts beta phase, magnesium-aluminum oxide and MgH2 while for die-cast, the product showed a highly amorphous structure. (C) 2000 Elsevier Science Ltd. All rights reserved....

  16. Effect of Heat Treatment on the Microstructure and Corrosion Resistance of Cu-Zn Alloy

    Institute of Scientific and Technical Information of China (English)

    Xu Tao; Zhang Hailong; Xiao Nianxin; Zhao Xiangling

    2007-01-01

    The microstructure of Cu-Zn alloy with different heat treatment conditions in 3.5% NaCl + NH3 solution were observed, and the average corrosion rates and electrochemical data of Cu-Zn alloy were measured, as well as the effect of heat treatment on microstructure and corrosion resistance of Cu-Zn alloy was analyzed. The results show that the microstructure of Cu-Zn alloy has been changed due to the heat treatment. As a results, the better corrosion resistance can be obtained for the Cu-Zn alloy quenched from 900℃ for 0.5h followed by tempered at 100℃ for 2h.

  17. Effects of organic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.;

    2010-01-01

    mu m of the contaminated surface was required to reach corrosion rates less than 1 mm/year in salt spray condition. Among the three organic acids examined, acetic acid is the best choice. Oxalic acid can be an alternative while citric acid is not suitable for cleaning AZ31 sheet, because......Organic acids were used to clean AZ31 magnesium alloy sheet and the effect of the cleaning processes on the surface condition and corrosion performance of the alloy was investigated. Organic acid cleanings reduced the surface impurities and enhanced the corrosion resistance. Removal of at least 4...

  18. The effect of corrosion induced surface morphology changes on ultrasonically monitored corrosion rates

    Science.gov (United States)

    Gajdacsi, Attila; Cegla, Frederic

    2016-11-01

    Corrosion rates obtained by very frequent (daily) measurements with permanently installed ultrasonic sensors have been shown to be highly inaccurate when changes in surface morphology lead to ultrasonic signal distortion. In this paper the accuracy of ultrasonically estimated corrosion rates (mean wall thickness loss) by means of standard signal processing methods (peak to peak—P2P, first arrival—FA, cross correlation—XC) was investigated and a novel thickness extraction algorithm (adaptive cross-correlation—AXC) is presented. All of the algorithms were tested on simulated ultrasonic data that was obtained by modelling the surface geometry evolution coupled with a fast ultrasonic signal simulator based on the distributed point source method. The performance of each algorithm could then be determined by comparing the actual known mean thickness losses of the simulated surfaces to the values that each algorithm returned. The results showed that AXC is the best of the investigated processing algorithms. For spatially random thickness loss 90% of AXC estimated thickness trends were within -10 to +25% of the actual mean loss rate (e.g. 0.75-1.1 mm year-1 would be measured for a 1 mm year-1 actual mean loss rate). The other algorithms (P2P, FA, XC) exhibited error distributions that were 5-10 times larger. All algorithms performed worse in scenarios where wall loss was not distributed randomly in space (spatially correlated thickness loss occured) and where the overall rms of the surface was either growing or declining. However, on these surfaces AXC also outperformed the other algorithms and showed almost an order of magnitude improvement compared to them.

  19. Effect of Mn on microstructure and corrosion properties of extruded Mg-1%Zn alloy

    Science.gov (United States)

    Zhang, Z. M.; Ma, Y.; Xi, Z. Z.; Xu, C. J.; Lv, Z. L.

    2017-03-01

    The microstructure of the extruded Mg-1Zn alloy doped with different content of manganese was analyzed by optical microscopy, scanning electron microscopy with energy dispersive X-ray spectroscopy and X-ray diffractometry. The mass-loss immersion method and electrochemical test were used to evaluate the corrosion properties. The results show that the microstructure of the extruded Mg-1%Zn-x%Mn (mass fraction, x=0.4, 0.8, 1.2) alloys consists of α-Mg and α-Mn, the grain size of α-Mg decreases with increasing Mn content. Electrochemical corrosion behavior of the alloys is similar. Mn has considerable effect on the corrosion rate, the corrosion process is exacerbated by the galvanic corrosion occurred at interface between α-Mg and α-Mn. The corrosion rate increases as the Mn content increases. Mg-1%Zn-0.4% Mn alloy exhibits the best corrosion resistance between the Mg-1%Zn-x%Mn alloys

  20. Effects of La2O3 on Mechanical Properties and Corrosion Resistance of H62 Brass

    Science.gov (United States)

    Wu, Xiangwei; Luo, Hong; Sheng, Meng; Liu, Huanchao; Xiao, Zhen; Geng, Haoran

    2017-02-01

    In this article, the effects of lanthanum oxide (La2O3) on the microstructure and mechanical properties of H62 brass were investigated by using the universal testing machine, Brinell hardness tester, optical microscope, and scanning electron microscope (SEM). Immersion corrosion and electrochemical measurements were carried out to identify the influence of La2O3 on the corrosion behavior of the H62 brass. The phase constitution, microstructure, and phase composition of the H62 brass were analyzed by x-ray diffraction, SEM, and energy-dispersive spectrometer, respectively. The results show that the microstructure of α phase changes from dendrite grains to equiaxed grains, and the content and distribution of β phase are improved significantly. When the La2O3 content reaches 0.8 wt.%, the H62 brass obtains favorable comprehensive mechanical properties and the strength and hardness decrease but elongation increases, which is conducive to plastic processing. In addition, under the optimum amount of 0.8 wt.% La2O3 content, the corrosion rate of immersion corrosion attains the minimum values: As 12.6 g m-2 h-1, it decreases by 24%; as the corrosion potential changes from -1.1327 V to -0.328 V, it increases by 70.9%; and as the corrosion current density decreases from -2.833 mA mm-2 to -3.28 mA mm-2 corrosion, it decreases by 15.78%, when compared with H62 brass.

  1. Corrosion and Inhibition Effects of Mild Steel in Hydrochloric Acid Solutions Containing Organophosphonic Acid

    Directory of Open Access Journals (Sweden)

    Manish Gupta

    2013-01-01

    Full Text Available A study has been made on the mechanism of corrosion of mild steel and the effect of nitrilo trimethylene phosphonic (NTMP acid as a corrosion inhibitor in acidic medium, that is, 10% HC1 using the weight loss method and electrochemical techniques, that is, potentiodynamic and galvanostatic polarization measurements. Although corrosion is a long-time process, but it takes place at a faster rate in the beginning which goes on decreasing with due course of time. The above-mentioned methods of corrosion rate determination furnish an average value for a long-time interval. Looking at the versatility and minimum detection limit of the voltammetric method, the authors have developed a new voltammetric method for the determination of corrosion rate at short-time intervals. The results of corrosion of mild steel in 10% HC1 solution with and without NTMP inhibitor at short-time intervals have been reported. The corrosion inhibition efficiency of NTMP is 93% after 24 h.

  2. Effect of Sulfate-reducing Bacteria on Corrosion Behavior of Mild Steel in Sea Mud

    Institute of Scientific and Technical Information of China (English)

    Xiaodong ZHAO; Jizhou DUAN; Baorong HOU; Suru WU

    2007-01-01

    Microbiologically influenced corrosion (MIC) is very severe corrosion for constructions buried under sea mud environment. Therefore it is of great importance to carry out the investigation of the corrosion behavior of marine steel in sea mud. In this paper, the effect of sulfate-reducing bacteria (SRB) on corrosion behavior of mild steel in sea mud was studied by weight loss, dual-compartment cell, electronic probe microanalysis (EPMA), transmission electron microscopy (TEM) combined with energy dispersive X-ray analysis (EDX) and electrochemical impedance spectroscopy (EIS). The results showed that corrosion rate and galvanic current were influenced by the metabolic activity of SRB. In the environment of sea mud containing SRB, the original corrosion products, ferric (oxyhydr) oxide, transformed to iron sulfide. With the excess of the dissolved H2S, the composition of the protective layer formed of FeS transformed to FeS2 or other non-stoichiometric polysulphide, which changed the state of the former layer and accelerated the corrosion process.

  3. Accelerating Effect of Wetting-Drying Cycles on Steel Bar Corrosion in Concrete

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Raining and sun-shining processes in natural climate were simulated by water spraying and infrared light shining alternately as wetting-drying cycles in accelerated durability test. The accelerating effects of the wetting-drying cycles and the variation of corrosion current density and corrosion potential of steel bar in concrete under such conditions were studied. The result shows that the main reason leading to accelerating corrosion of steel bar in concrete is the wetting-drying cycles, which can cause the increase of corrosion potential difference between the anode and cathode of steel bar corrosion cell and the decrease of concrete resistance. Corrosion rate of the steel bar in concrete under four typical conditions, including wetting-drying cycle, long time submerging in water, long time exposure to indoor and outdoor environment were measured and compared. The test results indicate that the corrosion rates under the four typical conditions are in the order of spraying and infrared light shining cycles, outdoor environment, indoor environment, and submerging in water, respectively.

  4. Effect of microstructure on corrosion behavior of Ag-30Cu-27Sn alloy in vitro media

    Energy Technology Data Exchange (ETDEWEB)

    Salehisaki, Mehdi, E-mail: mehdisasaki@ut.ac.ir [Department of Materials Science and Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Aryana, Maryam, E-mail: maryam.aryana@yahoo.com [AGSP Engineering Company, Biomaterial Research Unit, R.N: 12786 Kerman (Iran, Islamic Republic of)

    2014-04-01

    Highlights: • High cooling rates decrease the number of Ag intermetallic particles in Cu-rich phase. • Increasing cooling rate improves corrosion behavior of Ag-30Cu-27Sn dental alloy. • Cathode/anode ratio in Cu-rich phases determines the corrosion behavior of alloy. - Abstract: In the present work, three simple heat treatment cycles were used to study the effects of microstructure on electrochemical corrosion behavior of Ag-30Cu-27Sn dental alloy. The electrochemical impedance spectroscopy (EIS) measurements and potentiodynamic polarization tests were carried out to investigate the corrosion behavior of as-cast and heat treated samples in synthetic saliva solution. The presence of intermetallic compounds were studied by X-ray diffraction method (XRD) and scanning electron microscopy (SEM) with energy dispersive X-ray detector (EDAX). The microstructural observations and electrochemical corrosion results revealed that, increasing the cooling rate improves the corrosion behavior of under investigation samples. Improvement of the corrosion behavior is attributed to reducing the area of fine distributed Ag{sub 3}Sn islands in the Cu-rich matrix which decrease the cathode/anode ratio of microgalvanic cells.

  5. Environmental effects on corrosion in the Tuff repository

    Energy Technology Data Exchange (ETDEWEB)

    Beavers, J.A.; Thompson, N.G. [Cortest Columbus, Inc., OH (USA)

    1990-02-01

    Cortest Columbus is investigating the long-term performance of container materials used for high-level waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy`s application to construct a geologic repository for high-level radioactive waste. The scope of work consists of employing short-term techniques, to examine a wide range of possible failure modes. Long-term tests are being used to verify and further examine specific failure modes identified as important by the short-term studies. The original focus of the program was on the salt repository but the emphasis was shifted to the Tuff repository. This report summarizes the results of a literature survey performed under Task 1 of the program. The survey focuses on the influence of environmental variables on the corrosion behavior of candidate container materials for the Tuff repository. Environmental variables considered include: radiation, thermal and microbial effects. 80 refs., 44 figs., 44 tabs.

  6. Effect of hydrogen on the corrosion behavior of the Mg–xZn alloys

    Directory of Open Access Journals (Sweden)

    Yingwei Song

    2014-09-01

    Full Text Available Hydrogen evolution reaction is inevitable during the corrosion of Mg alloys. The effect of hydrogen on the corrosion behavior of the Mg–2Zn and Mg–5Zn alloys is investigated by charging hydrogen treatment. The surface morphologies of the samples after charging hydrogen were observed using a scanning electron microscopy (SEM and the corrosion resistance was evaluated by polarization curves. It is found that there are oxide films formed on the surface of the charged hydrogen samples. The low hydrogen evolution rate is helpful to improve the corrosion resistance of Mg alloys, while the high hydrogen evolution rate can increases the defects in the films and further deteriorates their protection ability. Also, the charging hydrogen effect is greatly associated with the microstructure of Mg substrate.

  7. The Effect of Steel Corrosion on Bond Strength in Concrete Structures

    Institute of Scientific and Technical Information of China (English)

    FANG Cong-qi; KOU Xin-jian

    2005-01-01

    The effect of steel corrosion on the behavior of bond between steel and the surrounding concrete was in vestigated. Pullout tests were carried out to demonstrate bond stress-slip response for reinforcing steel bars of a series of corrosion level. Specimens either confined or unconfined were investigated for evaluation of the effect of confinement on bond strength and failure mode. Also, the tests were analyzed using nonlinear finite element analysis. It was shown that for both confined and unconfined steel bars, bond strength generally decreases as the corrosion level increases when corrosion level is relatively high. Confinement was demonstrated to provide excellent means to conteract bond loss for corroded reinforcing steel bars. It was shown that unconfined specimens generally split at a small slip with a large crack width and result in splitting failure while confined specimens contribute to a small crack width and generally cause a pullout failure. The analysis results agree reasonably well with the experiments.

  8. Effect of Cl– on the corrosive wear of AISI 321 stainless steel in H2SO4 solution

    Indian Academy of Sciences (India)

    Yanliang Huang; Xiaoxia Jiang; Sizuo Li

    2003-06-01

    The effect of Cl– on the corrosive wear behaviour of AISI 321 stainless steel in H2SO4 solution was studied via the corrosive wear rate, the load bearing capacity of passive film and the relationship between pitting and corrosive wear. There is a critical load at natural potential, below which the corrosive wear rate is slightly lowered by Cl–, while above which is increased. At natural potential there are more pits at low load than that at a higher one in the wear tracks and the pits are also deeper. The load bearing capacity is lowered by Cl– at passive region and then the corrosive wear rate increased.

  9. Effect of Hydrogen Plasma on Model Corrosion Layers of Bronze

    Science.gov (United States)

    Fojtíková, P.; Sázavská, V.; Mika, F.; Krčma, F.

    2016-05-01

    Our work is about plasmachemical reduction of model corrosion layers. The model corrosion layers were produced on bronze samples with size of 10 × 10 × 5 mm3, containing Cu and Sn. Concentrated hydrochloric acid was used as a corrosive environment. The application of reduction process in low-pressure low-temperature hydrogen plasma followed. A quartz cylindrical reactor with two outer copper electrodes was used. Plasma discharge was generated in pure hydrogen by a RF generator. Each corroded sample was treated in different conditions (supplied power and a continual or pulsed regime with a variable duty cycle mode). Process monitoring was ensured by optical emission spectroscopy. After treatment, samples were analyzed by SEM and EDX.

  10. The effect of buffered solutions in corrosion testing of alloyed 13%Cr martensitic stainless steels for mildly sour applications

    Energy Technology Data Exchange (ETDEWEB)

    Drugli, J.M.; Rogne, T.; Svenning, M.; Axelsen, S. [SINTEF Materials Technology, Trondheim (Norway); Enerhaug, J. [Statoil, Trondheim (Norway)

    1999-11-01

    13% Cr stainless steels may suffer from sulfide stress corrosion cracking in sour environments if hydrogen enters the material. Hydrogen evolution is caused by the cathodic reaction in the corrosion process. As distinct from solutions without buffer, buffered solutions keep the pH stable at the surface almost independent of the electrochemical reactions. The most common initiation process for corrosion of stainless steels is break-down of the passive oxide by subsequent local acidification, which to a certain extent can be prevented in buffered solutions. For local corrosion the risk of corrosion therefore is higher in solutions without buffer than in buffered solutions at the same bulk pH. Hydrogen evolution may also be caused by general corrosion. For this type of corrosion the effect of buffer in the solution may be, contrary to the effect for local corrosion, that general corrosion of 13 Cr (with risk for cracking of loaded specimens) is more readily initiated in buffered solutions than in solutions without buffer at the same pH. With respect to corrosion on ground alloyed 13Cr base material by coupling to carbon steel, it is shown that general corrosion initiates both in strongly and moderately without buffer at pH 3.5, buffered solutions, but not in solution.

  11. Assessing the effect of cement-steel interface on well casing corrosion in aqueous CO2 environments

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jiabin [Los Alamos National Laboratory; Carey, James W [Los Alamos National Laboratory; Zhang, Jinsuo [Los Alamos National Laboratory

    2010-01-01

    CO{sub 2} leakage is a critical safety concern for geologic storage. In wellbore environments, important leakage paths include the rock-cement and cement-casing interfaces. If the cement-casing interface is filled with escaping CO{sub 2}, the well casing directly contacts the CO{sub 2}. This can cause severe corrosion in the presence of water. This paper studies the effect of steel-cement interface gaps, ranging from 1 mm to 0 um, on casing corrosion. Corrosion kinetics were measured employing electrochemical techniques including linear polarization resistance, open circuit potential and electrochemical impedance spectroscopy. The experimental results showed that the corrosion of steel is not significant where the gap between steel and cement is small ({le} 100 {micro}m). Corrosion rates are controlled by the diffusion of corrosive species (H{sub 2}CO{sub 3} and H{sup +}) along the interface. In contrast, steel corrosion is severe in a broad gap where the corrosion process is limited only by the reaction kinetics of steel and corrosive species. The threshold leading to severe corrosion in terms of the cement-steel interface size (100 {micro}m) was determined. Our research clarifies a corrosion scenario at the cement-steel interface. Casing steel corrosion is initiated when attacked by corrosive species at the cement-steel interface. For relatively tight interfaces, this results in a slow thinning of the casing and expansion of the interface width. If the gap increases beyond the critical threshold size, the corrosion rate increases significantly, and a potentially damaging cycle of corrosion and interface expansion is developed.

  12. Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

    Energy Technology Data Exchange (ETDEWEB)

    Aghion, E., E-mail: egyon@bgu.ac.il; Perez, Y.

    2014-10-15

    Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

  13. Effect of temperature on structure and corrosion resistance for electroless NiWP coating

    Indian Academy of Sciences (India)

    M Q YU; Q QIAO; F YOU; C L LI; Y ZHAO; Z Z XIAO; H L LUO; Z F XU; KAZUHIRO MATSUGI; J K YU

    2016-04-01

    The effect of plating temperatures between 60 and 90$^{\\circ}$C on structure and corrosion resistance for electroless NiWP coatings on AZ91D magnesium alloy substrate was investigated. Results show that temperature has a significant influence on the surface morphology and corrosion resistance of the NiWP alloy coating. An increase in temperature will lead to an increase in coating thickness and form a more uniform and dense NiWP coatings. Moreover, cracks were observed by SEM in coating surface and interface at the plating temperature of 90$^{\\circ}$C. Coating corrosion resistance is highly dependent on temperature according to polarization curves. The optimum temperature isfound to be 80$^{\\circ}$C and the possible reasons of corrosion resistance for NiWP coating have been discussed.

  14. The effect of environmental variables on atmospheric corrosion of carbon steel in Shenyang

    Institute of Scientific and Technical Information of China (English)

    WANG Chuan; WANG ZhenYao; KE Wei

    2009-01-01

    A study was carried out in order to investigate the effect of contaminants and meteorological variables on the rust layer of carbon steel exposed in Shenyang urban atmosphere. Seven kinds of contaminants and twelve kinds of meteorological parameters were also registered in order to correlate the data with respect to corrosion rate and the stepwise multiple regression analysis was carried out in order to obtain the best regression model. The sum of rainfall time as well as sunshine time and the concentration of H_2S could stimulate initial atmospheric corrosion of carbon steel. The initial atmospheric corrosion kinetics of carbon steel was observed to follow the cubic equation. The corrosion products were analyzed by XRD and the transformation of phases in different periods was discussed.

  15. Effects of lanthanum addition on corrosion resistance of hot-dipped galvalume coating

    Institute of Scientific and Technical Information of China (English)

    YANG Dong; CHEN Jianshe; HAN Qing; LIU Kuiren

    2009-01-01

    Effects of La addition on corrosion resistance of hot-dipped galvalume coating steel wire were investigated. The corrosion resistance of Zn-Al-Si-La alloy coatings containing 0, 0.02wt.%, 0.05wt.%, 0.1wt.% and 0.2wt.% La were evaluated by various tests such as copper-accelerated acetic acid salt spray testing (CASS), immersion test in 3.5% NaCl solution, electrochemical tests including weak polarization curves and electrochemical impedance spectroscopy (EIS) tests, scanning electron microscope (SEM) test and X-ray diffraction (XRD) test. It was found that the corrosion resistance of galvalume coating could be improved by adding proper amounts of La. Meanwhile, the mechanism of the improvement of corrosion resistance by La addition was discussed.

  16. Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels

    Directory of Open Access Journals (Sweden)

    Kai Wang Chan

    2014-07-01

    Full Text Available Duplex stainless steels (DSSs with austenitic and ferritic phases have been increasingly used for many industrial applications due to their good mechanical properties and corrosion resistance in acidic, caustic and marine environments. However, DSSs are susceptible to intergranular, pitting and stress corrosion in corrosive environments due to the formation of secondary phases. Such phases are induced in DSSs during the fabrication, improper heat treatment, welding process and prolonged exposure to high temperatures during their service lives. These include the precipitation of sigma and chi phases at 700–900 °C and spinodal decomposition of ferritic grains into Cr-rich and Cr-poor phases at 350–550 °C, respectively. This article gives the state-of the-art review on the microstructural evolution of secondary phase formation and their effects on the corrosion behavior of DSSs.

  17. The effect of flow and chemical corrosion in reverse osmosis over desalinated water

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Jae [Chunnam National Univ., Gwangju (Korea, Republic of); Pak, Byung Gu [Doosan Heavy Industry Co., Tongyoung (Korea, Republic of)

    2015-12-15

    Desalinated water produced by a reverse osmosis (RO) filtering method forms about 22% of total production of desalinated water in the world. However, the RO environment is very corrosive due to the presence of various chemicals for water treatment and the flow of sand particles leading to corrosion. Recently, there has been much effort to substitute cheaper and more corrosion resistant stainless steels for copper based alloys as a valve material in RO. Nevertheless, the effects of chemicals and particles on the corrosion of stainless steels have rarely been studied. Erosion phenomenon was detected under the condition with the flow rate of more than 8ms{sup -1} in spite of the absence of sand particles. In seawater containing sand particles, the erosion in stainless steels was accelerated further.

  18. Effect of red mud addition on the corrosion parameters of reinforced concrete evaluated by electrochemical methods

    Directory of Open Access Journals (Sweden)

    D.V. Ribeiro

    Full Text Available Red mud, the main waste generated in aluminum and alumina production from bauxite ore by the Bayer process, is considered "hazardous" due to its high pH. The high pH also provides greater protection of rebars, which is reflected in the low corrosion potential and high electrical resistivity (filler effect of concrete. The corrosion potential was monitored by electrochemical measurements and the electrical resistivity was evaluated using sensors embedded in concrete test specimens. The results showed that the addition of red mud is beneficial to concrete, reducing its corrosion potential and increasing its electrical resistivity. Red mud proved to be a promising additive for concrete to inhibit the corrosion process.

  19. Effects of laser heat treatment on the fracture morphologies of X80 pipeline steel welded joints by stress corrosion

    Institute of Scientific and Technical Information of China (English)

    De-jun Kong; Cun-dong Ye

    2014-01-01

    The surfaces of X80 pipeline steel welded joints were processed with a CO2 laser, and the effects of laser heat treatment (LHT) on H2S stress corrosion in the National Association of Corrosion Engineers (NACE) solution were analyzed by a slow strain rate test. The frac-ture morphologies and chemical components of corrosive products before and after LHT were analyzed by scanning electron microscopy and energy-dispersive spectroscopy, respectively, and the mechanism of LHT on stress corrosion cracking was discussed. Results showed that the fracture for welded joints was brittle in its original state, while it was transformed to a ductile fracture after LHT. The tendencies of hydro-gen-induced corrosion were reduced, and the stress corrosion sensitivity index decreased from 35.2%to 25.3%, indicating that the stress corrosion resistance of X80 pipeline steel welded joints has been improved by LHT.

  20. Effect of Sn:Zn Ratio on Corrosion Behavior of Mg-aSn-bZn Extrusions

    Science.gov (United States)

    Yim, Chang Dong; Woo, Sang Kyu; You, Bong Sun

    The effect of Sn:Zn ratio on corrosion behavior of magnesium alloys containing Sn and Zn was evaluated systematically by potentiodynamic polarization and immersion tests. The hydrogen evolution rate during cathodic polarization and the average corrosion rate measured by immersion test increased with increasing Sn content and Sn:Zn ratio. The changes of fraction of second phase with more positive corrosion potential and solute contents in the matrix phase were responsible for the change of corrosion behavior according to Sn content and Sn:Zn ratio. Mg2Sn particle accelerated the corrosion by formation of micro-galvanic cell, which resulted in faster corrosion rates of Mg-5Sn-xZn alloys than those of Mg-2Sn-xZn alloys. The increase of Zn in the matrix was harmful to the corrosion resistance because Zn accelerated the hydrogen evolution although ZnO was beneficial to the passivity of surface film.

  1. The effect of surface treatment and position of the dental restoration on amalgam corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    Mortazavi, V. [Isfahan Univ. of Medical Sciences, Faculty of Dentistry, Isfahan (Iran, Islamic Republic of); Fathi, M.H. [Isfahan Univ. of Technology, Materials Engineering Dept., Isfahan (Iran, Islamic Republic of)

    2003-07-01

    The aim of this research was to evaluate the effect of surface treatment, clinical operations and the condition and position of the dental restoration on amalgam corrosion behavior. Commercial amalgam alloy namely Oralloy was selected. Twenty-one amalgam samples were prepared. After triturating and condensation, the samples were divided into three groups and each group was finished by using one of three surface clinical procedures; carving, carving-burnishing, carving-burnishing-polishing. A special cylindrical mold was used in order to simulation of the interproximal areas and proximal surfaces of the dental restorations. Stainless steel matrix band was laid on the internal mold surfaces and amalgam paste was compacted in the mold. Electrochemical potentiodynamic tests were performed at a temperature of 37{+-}1 {sup o}C in physiological solution in order to determine and compare the corrosion behavior of dental amalgam samples, as an indication of biocompatibility. The results showed statistically significant differences between the mean corrosion current density values of three different groups of dental amalgam (P<0.05). The polished group possesses the lowest and the carved group shows the highest corrosion current density. The carved group shows more corrosion resistance in compare with the sample near the matrix band as an index of the proximal surfaces of restorations. It was concluded that even a simple clinical operation could effect on dental amalgam corrosion resistance. The proximal surfaces of the class II restorations are not only susceptible to concentration cell corrosion but also possess less corrosion resistance because dentist could perform no clinical surface treatment. (author)

  2. Evaluation of microstructural effects on the corrosion behaviour of AZ91D magnesium alloy

    DEFF Research Database (Denmark)

    Ambat, Rajan; Aung, Naing Naing; Zhou, W.

    2000-01-01

    The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring....... The corrosion products for ingot consisted of Mg(OH)(2) with small amounts beta phase, magnesium-aluminum oxide and MgH2 while for die-cast, the product showed a highly amorphous structure. (C) 2000 Elsevier Science Ltd. All rights reserved.......The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring......, and potentiodynamic polarisation experiments. Surface examination and analytical studies were carried out using optical and scanning electron microscopy, EDX and XRD. The corrosion behaviour of microconstituents namely primary alpha, eutectic alpha and beta phases was significantly different. Goring of aluminum...

  3. EFFECT OF CORROSION ON BOND BEHAVIOR AND BENDING STRENGTH OF REINFORCED CONCRETE BEAMS

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    There is growing concern for corrosion damage in reinforced concrete structures with several decades' service. Pullout tests and beam tests were carried out to study the effect of reinforcement corrosion on the bond behavior and bending strength of reinforced concrete beams. The bond strength of plain bars and concrete initially increases with increasing corrosion, then declines. The turning point depends on the cracking of the concrete cover. The bond strength of deformed bars and concrete increases with corrosion up to a certain amount, but with progressive increase in corrosion, the bond strength decreases, and the cracking of the concrete cover seems to have no effect on the bond strength. On the basis of test data, the bond strength coefficient recommended here, which, together with the bond strength of uncorroded steel bars and concrete, can be used to easily calculate the bond strength of corroded steel bars and concrete. The bond strength coefficient proposed in this paper can be used to study the bond stress-slip relationship of corroded steel bars and concrete. The bending strength of corroded reinforced concrete beams declines with increasing reinforcement corrosion. Decreased bending strength of corroded RC beam is due to reduction in steel bar cross section, reduction of yield strength of steel bar, and reduction of bond capacity between steel bar and concrete.

  4. Effect of Solder Flux Residues on Corrosion of Electronics

    DEFF Research Database (Denmark)

    Hansen, Kirsten Stentoft; Jellesen, Morten Stendahl; Møller, Per

    2009-01-01

    Flux from ‘No Clean’ solder processes can cause reliability problems in the field due to aggressive residues, which may be electrical conducting or corrosive in humid environments. The solder temperature during a wave solder process is of great importance to the amount of residues left on a PCBA[...

  5. Investigation Of Ballast Water Treatment’s Effect On Corrosion

    Science.gov (United States)

    2013-03-01

    treatment methods on various alloys routinely encountered in ballast tanks and ballast water systems aboard both fresh water and ocean going vessels...Controlled laboratory tests were conducted using simulated chlorination, deoxygenation and chlorine dioxide disinfection. Materials were exposed to three...far as is practicable. 17. Key Words Corrosion, ballast water treatment, deoxygenation , chlorination, chlorine dioxide 18. Distribution

  6. Effect of acidity upon attrition-corrosion of human dental enamel.

    Science.gov (United States)

    Wu, Yun-Qi; Arsecularatne, Joseph A; Hoffman, Mark

    2015-04-01

    Attrition-corrosion is a synthesized human enamel wear process combined mechanical effects (attrition) with corrosion. With the rising consumption of acidic food and beverages, attrition-corrosion is becoming increasingly common. Yet, research is limited and the underlying mechanism remains unclear. In this study, in vitro wear loss of human enamel was investigated and the attrition-corrosion process and wear mechanism were elucidated by the analysis of the wear scar and its subsurface using focused ion beam (FIB) sectioning and scanning electron microscopy (SEM). Human enamel flat-surface samples were prepared with enamel cusps as the wear antagonists. Reciprocating wear testing was undertaken under load of 5N at the speed of 66 cycle/min for 2250 cycles with lubricants including citric acid (at pH 3.2 and 5.5), acetic acid (at pH 3.2 and 5.5) and distilled water. All lubricants were used at 37°C. Similar human enamel flat-surface samples were also exposed to the same solutions as a control group. The substance loss of enamel during wear can be linked to the corrosion potential of a lubricant used. Using a lubricant with very low corrosion potential (such as distilled water), the wear mechanism was dominated by delamination with high wear loss. Conversely, the wear mechanism changed to shaving of the softened layer with less material loss in an environment with medium corrosion potential such as citric acid at pH 3.2 and 5.5 and acetic acid at pH 5.5. However, a highly corrosive environment (e.g., acetic acid at pH 3.2) caused the greatest loss of substance during wear.

  7. Effect of environment on corrosion characteristics of newly developed DMR-1700 structural steel

    Directory of Open Access Journals (Sweden)

    Injeti Gurrappa and Guntupalli Malakondaiah

    2008-01-01

    Full Text Available The corrosion resistance of any metallic material depends on the environment to which it is exposed. DMR-1700 steel is a material for structural applications that has been recently developed at Defence Metallurgical Research Laboratory by changing the chemistry of alloying elements. Therefore, a detailed understanding of its corrosion characteristics under different environmental conditions is essential. In the present paper, we report the results of a systematic corrosion study that was carried out on the new steel to determine the effect of the environment on the protective nature of the oxide scale that forms on its surface under different environmental conditions. Furthermore, the oxide scale as well as the resistance to pitting and crevice corrosion were studied in various environments. The surface morphologies of the corroded steels were observed under a scanning electron microscope (SEM to determine the nature of the corrosion. On the basis of studies by different techniques, DMR-1700 steel is recommended for the manufacture of components used in various systems in conjunction with the application of an appropriate protective coating to improve its resistivity to corrosion.

  8. Effect of coating and surface modification on the corrosion resistance of selected alloys in supercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Li, J.; Zheng, W. [CANMET, Materials Technology Lab., Hamilton, Ontario (Canada); Cook, W. [Univ. of New Brunswick, Fredericton, New Brunswick (Canada); Toivonen, A.; Penttila, S. [VTT Technical Research Center of Finland, Espoo (Finland); Guzonas, D.; Woo, O.T. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Liu, P.; Bibby, D. [CANMET, Materials Technology Lab., Hamilton, Ontario (Canada)

    2011-07-01

    Materials selection is one of the key tasks in Gen-IV reactor development. There is no known material that can meet the expected core outlet conditions of the Canadian SCWR concept (625{sup o}C core outlet temperature). High-Cr steels with excellent corrosion resistance are often susceptible to embrittlement due to the precipitation of sigma and other phases in the microstructure. Low-Cr steels such as P91 and oxide dispersion strengthened (ODS) steels exhibit good high-temperature mechanical properties, but the lack of sufficient Cr content makes this group alloy corrode too fast. Improvement in this alloy is needed in order for it to be considered as a piping construction material. In this report, the development of a metallic coating on a P91 substrate is discussed. Recent effort on selection of in-core cladding alloys has focused on heat-resistant 3xx series stainless steels. These alloys have higher strength at high-temperature ranges, but corrosion and stress-corrosion cracking resistance are a concern. Metallic coating and surface modification are considered as possible solutions to overcome this challenge. The effects of surface modification on the corrosion rate of austenitic steels were also reported in this paper. As-machined surface showed much better corrosion resistance than polished surface and advanced surface analyses showed distinct differences in the nature and the morphology of the surface layer metal. Possible mechanisms for improved corrosion performance are discussed. (author)

  9. The effect of Ti(CN/TiNb(CN coating on erosion–corrosion resistance

    Directory of Open Access Journals (Sweden)

    William Aperador Chaparro

    2013-02-01

    Full Text Available The goal of this work was to study electrochemical behaviour in corrosion-erosion conditions for Ti(CN/TiNb(CN multilayer coatings having 1, 50, 100, 150 and 200 bilayer periods on AISI 4140 steel substrates by using a multi-target magnetron reactive sputtering device, with an r.f. source (13.56 MHz, two cylindrical magnetron cathodes and two stoichiometric TiC and Nb targets. The multi-layers were evaluated by comparing them to corrosion, erosion and erosion corrosion for a 30º impact angle in a solution of 0.5 M NaCl and silica, analysing the effect of impact angle and the number of bilayers on these coatings’ corrosion resistance. The electrochemical characterisation was performed using electrochemical impedance spectroscopy for analysing corrosion surface; surface morphology was characterised by using a high-resolution scanning electron microscope (SEM. The results showed a de-creased corrosion rate for multilayer systems tested at 30°.

  10. What determines the inhibition effectiveness of ATA, BTAH, and BTAOH corrosion inhibitors on copper?

    Science.gov (United States)

    Kokalj, Anton; Peljhan, Sebastijan; Finsgar, Matjaz; Milosev, Ingrid

    2010-11-24

    Three corrosion inhibitors for copper-3-amino-1,2,4-triazole (ATA), benzotriazole (BTAH), and 1-hydroxybenzotriazole (BTAOH)-were investigated by corrosion experiments and atomistic computer simulations. The trend of corrosion inhibition effectiveness of the three inhibitors on copper in near-neutral chloride solution is determined experimentally as BTAH ≳ ATA ≫ BTAOH. A careful analysis of the results of computer simulations based on density functional theory allowed to pinpoint the superior inhibiting action of BTAH and ATA as a result of their ability to form strong N-Cu chemical bonds in deprotonated form. While these bonds are not as strong as the Cl-Cu bonds, the presence of solvent favors the adsorption of inhibitor molecules onto the surface due to stronger solvation of the Cl(-) anions. Moreover, benzotriazole displays the largest affinity among the three inhibitors to form intermolecular aggregates, such as [BTA-Cu](n) polymeric complex. This is another factor contributing to the stability of the protective inhibitor film on the surface, thus making benzotriazole an outstanding corrosion inhibitor for copper. These findings cannot be anticipated on the basis of inhibitors' molecular electronic properties alone, thus emphasizing the importance of a rigorous modeling of the interactions between the components of the corrosion system in corrosion inhibition studies.

  11. Effect of Heat Treatment on Corrosion Behaviors of Mg-5Y-1.5Nd Alloys

    Directory of Open Access Journals (Sweden)

    Xiumin Ma

    2016-01-01

    Full Text Available Corrosion behavior of Mg-5Y-1.5Nd alloy was investigated after heat treatment. The microstructure and precipitation were studied by scanning electron microscope (SEM and energy dispersive spectrometer (EDS. The weight loss rates of different samples were arranged as T6-24 h>T6-6 h>T6-14 h>as-cast>T4. The open circuit potential (OCP showed that T4 sample had a more positive potential than that of other samples. The potentiodynamic polarization curves showed that the T6-24 h sample had the highest corrosion current density of 245.362 μA·cm−2, whereas the T4 sample had the lowest at 52.164 μA·cm−2. The EIS results confirmed that the heat treatment reduced the corrosion resistance for Mg-5Y-1.5Nd alloy, because the precipitations acted as the cathode of electrochemical reactions to accelerate the corrosion process. The corrosion rates of different samples were mainly determined by the amount and distribution of the precipitations. The precipitations played dual roles that depended on the amount and distribution. The presence of the phase in the alloys could deteriorate the corrosion performance as it could act as an effective galvanic cathode. Otherwise, a fine and homogeneous phase appeared to be a better anticorrosion barrier.

  12. Time-dependent reliability of corrosion-affected RC beams. Part 3: Effect of corrosion initiation time and its variability on time-dependent failure probability

    Energy Technology Data Exchange (ETDEWEB)

    Bhargava, Kapilesh, E-mail: kapil_66@barc.gov.i [Architecture and Civil Engineering Division, Bhabha Atomic Research Center, Trombay, Mumbai 400 085 (India); Mori, Yasuhiro [Graduate School of Environmental Studies, Nagoya University, Nagoya 464-8603 (Japan); Ghosh, A.K. [Reactor Safety Division, Bhabha Atomic Research Center, Trombay, Mumbai 400 085 (India)

    2011-05-15

    This paper forms the third part of a study which addresses time-dependent reliability analyses of reinforced concrete (RC) beams affected by reinforcement corrosion. Parts 1 and 2 of the reliability study are presented in companion papers. Part 1 of the reliability study presents evaluation of probabilistic descriptions for time-dependent strengths of a typical simply supported corrosion-affected RC beam. These probabilistic descriptions, i.e., mean and coefficient of variation (c.o.v.) for the time-dependent strengths are presented for two limit states: (a) flexural failure; and (b) shear failure. Part 2 of the reliability study presents evaluation of time-dependent failure probability for the considered RC beam by utilizing the information on probabilistic descriptions for time-dependent strengths available in Part 1. Evaluation of time-dependent failure probability considering the variability in time-dependent strengths and/or time-dependent degradation functions is also presented. This paper investigates the effects of time to corrosion initiation and its variability on failure probability of the same RC beam presented in companion papers. By considering variability in the identified variables that could affect the expected time of first corrosion, simple estimations are presented for mean time to corrosion initiation and variability associated with time to corrosion initiation. Evaluation of time-dependent failure probability for the beam is presented by considering estimated probabilistic descriptions, i.e., mean and c.o.v. for time to corrosion initiation. Parametric analyses show that failure probability for the beam is sensitive to the mode of strength degradation and time to corrosion initiation.

  13. The effect of corrosion on stained glass windows

    Directory of Open Access Journals (Sweden)

    Laissner, Johanna

    1996-06-01

    Full Text Available Stained glass windows belong to the most important cultural heritage of Europe. Within the last decades a disastrous deterioration took place. The wonderful stained glass windows and their glass paintings as pieces of art are acutely menaced by environmental corrosive influences. This corrosion process is a very complex reaction which is not only influenced by temperature and humidity changes but also by gaseous pollutants like sulfur dioxide, nitrogen oxides or ozone, by dust and air, microorganisms as well as synergetic interactions. Strongly affected by these environmental attacks are medieval stained glasses due to their chemical composition. They have a low content in silica and high contents of modifier ions (e.g. potassium and calcium. The corrosion phenomena can range from predominantly pitting on the surface to the formation of thick corrosion crusts which are turning the panel opaque and thus reducing strongly the transparency of the windows. In order to set up a conservation and restoration concept, it is necessary to know about the environmental conditions to which the stained glass windows are exposed. For this purpose very corrosion sensitive model glasses (so called glass sensors were developed which have a similar chemical composition as historic stained glasses. They exhibit the same corrosion reactions but react much faster, and are now widely used to estimate corrosive stresses on stained glass windows to give basic information about the corrosive impacts which work on the historic glasses. In this paper principle corrosion mechanisms of stained glass windows and their enhancing factors are discussed. For the evaluation of the environmental impact, the application of glass sensors is demonstrated.

    Las vidrieras coloreadas pertenecen al legado cultural más importante de Europa. En las últimas décadas se ha producido en ellas un desastroso deterioro. Las maravillosas vidrieras coloreadas y sus policromías est

  14. Effect Of Age And Concrete Cover Thickness On Steel Reinforcement Corrosion At Splash Zone In Reinforced Concrete Hydraulic Structures

    Directory of Open Access Journals (Sweden)

    Nada M. Al- Galawi

    2015-08-01

    Full Text Available Corrosion of reinforcing steel bars in reinforced concrete is considered as one of the biggest problems that face countries overlooking to the Arabian Gulf including Iraq. The research aims to study the effect of the corrosion of steel bars in concrete structures that are exposed to wetting and drying via waves. Reinforced concrete samples were exposed to marine simulated environment for 90 days using prepared system for this purpose. At the end of exposure period polarization test was implemented to measure the actual corrosion rate in each sample. After that the corrosion process was accelerated using impressed current technique by applying a constant electric current DC to the reinforcing bars. Depending on the corrosion current in natural conditions which was measured in polarization test periods of exposing samples to accelerated corrosion current so as to maintain virtual exposure ages of 5 and 25 years of exposure to natural corrosion were calculated. The results showed a remarkable increase in the corrosion current of steel bars in samples that had lower concrete cover thickness. The increase in the cover thickness from 20mm to 40 and 65 mm had a significant effect on reducing the corrosion current at the age of 90 days to about 70 of its original value in both cases. At the virtual exposure age of 5 years the reduction percentage in the corrosion current resulted from increasing cover thickness from 20mm to 40 and 65 mm were 43 and 79 respectively.

  15. Effect of corrosion products (neodymium iron boron) on oral fibroblast proliferation.

    Science.gov (United States)

    Evans, R D; McDonald, F

    1995-01-01

    The biological effects of the corrosion products of neodymium iron boron (Nd2Fe14B) magnets are largely unknown. The aim of this study was to identify the types of corrosion product and to evaluate the effect of the corrosion products (CP) of Nd2Fe14B magnets on the proliferation of human oral mucosal fibroblasts. Uncoated Nd2Fe14B magnets were stored in saline at 37 degrees C for 6 months and the corrosion products collected. 100 microL of a cell suspension (human oral mucosal fibroblasts [14 x 10(4) cells/mL]) was aliquoted into 72 wells of a 96-well plate, the remaining plates receiving culture medium only. After 12 h incubation at 37 degrees C, each well then received 100 microL of either (A) culture medium, (B) 100% CP, (C) 50% CP, or (D) 0% CP. The plates were reincubated at 37 degrees C for a further 48, 96, or 144 h. Fibroblast proliferation was assessed using the methylene blue uptake/elution technique. The compounds in the corrosion product were examined using quantitative X-ray analysis. Statistical analysis (ANOVA, Bonferroni's test 0.05, SAS v 6.04), showed that at each time point, the cell numbers in groups B, C, and D were significantly lower than group A. Within groups B, C, and D no significant differences were found, despite the suggestion of a dose response effect. Fibroblast proliferation in the presence of corrosion products was significantly lower than with culture medium. Fibroblast proliferation did occur in the presence of 0, 50, and 100% CP. The actual corrosion products appeared to be salts of iron but 3.2% (+/- 0.6) of neodymium chloride (NdCl3) was found.

  16. Galvanic corrosion and cytotoxic effects of amalgam and gallium alloys coupled to titanium.

    Science.gov (United States)

    Bumgardner, J D; Johansson, B I

    1996-06-01

    The aim of this study was to examine and compare the galvanic corrosion of a conventional, a dispersed high-copper, and a palladium-enriched spherical high-copper amalgam and a gallium alloy coupled to titanium in saline and cell culture solutions, and to evaluate the effects of the couples on cultured cells. The potentials and charge transfers between amalgams and titanium were measured by electrochemical corrosion methods. Cytotoxicity of the couples, as indicated by the uptake of neutral red vital stain, was determined in 24-h direct contact human gingival fibroblast cell cultures. Results of this study indicated that before connecting the high-copper amalgams to titanium, the amalgams exhibited more positive potentials which resulted in initial negative charge transfers, i.e. corrosion of titanium. However, this initial corrosion appeared to cause titanium to passivate, and a shift in galvanic currents to positive charge transfers, i.e. corrosion of the amalgam samples. Lower galvanic currents were measured for the amalgam-titanium couples as compared to the gallium alloy-titanium couple. Coupling the conventional or the palladium-enriched high-copper amalgams to titanium did not significantly affect the uptake of neutral red as compared to cells not exposed to any test alloy. However, significant cytotoxic effects were observed when the dispersed-type high-copper amalgam and the gallium alloy were coupled to titanium. Even though the corrosion currents measured for these couples were less than gold alloys coupled to amalgam, these results suggest there is the potential for released galvanic corrosion products to become cytotoxic. These data warrant further investigations into the effects of coupling amalgam and gallium alloys to titanium in the oral environment.

  17. Lithuanian Quarry Aggregates Concrete Effects of Alkaline Corrosion Tests

    Directory of Open Access Journals (Sweden)

    Aurimas Rutkauskas

    2016-02-01

    Full Text Available Aggregate alkaline corrosion of cement in concrete is going to respond in sodium and potassium hydroxide (lye with active SiO2 found in some aggregates. During this reaction, the concrete has resulted in significant internal stresses which cause deformation of the concrete, cracking and disintegration. The reaction is slow and concrete signs of decomposition appear only after a few months or years. The study used two different aggregates quarries. Studies show that Lithuania gravel contaminated with reactive particles having amorphous silicon dioxide reacting with cement in sodium and potassium hydroxide and the resulting alkaline concrete corrosion. It was found that, according to AAR 2 large aggregates include Group II – potentially reactive because of their expansion after 14 days, higher than 0.1%.

  18. Determining the long-term effects of H₂S concentration, relative humidity and air temperature on concrete sewer corrosion.

    Science.gov (United States)

    Jiang, Guangming; Keller, Jurg; Bond, Philip L

    2014-11-15

    Many studies of sewer corrosion are performed in accelerated conditions that are not representing the actual corrosion processes. This study investigated the effects of various factors over 3.5 years under controlled conditions simulating the sewer environment. Concrete coupons prepared from precorroded sewers were exposed, both in the gas phase and partially submerged in wastewater, in laboratory controlled corrosion chambers. Over the 45 month exposure period, three environmental factors of H2S concentration, relative humidity and air temperature were controlled at different levels in the corrosion chambers. A total of 36 exposure conditions were investigated to determine the long term effects of these factors by regular retrieval of concrete coupons for detailed analysis of surface pH, corrosion layer sulfate levels and concrete loss. Corrosion rates were also determined for different exposure periods. It was found that the corrosion rate of both gas-phase and partially-submerged coupons was positively correlated with the H2S concentration in the gas phase. Relative humidity played also a role for the corrosion activity of the gas-phase coupons. However, the partially-submerged coupons were not affected by humidity as the surfaces of these coupons were saturated due to capillary suction of sewage on the coupon surface. The effect of temperature on corrosion activity varied and possibly the acclimation of corrosion-inducing microbes to temperature mitigated effects of that factor. It was apparent that biological sulfide oxidation was not the limiting step of the overall corrosion process. These findings provide real insights into the long-term effects of these key environmental factors on the sewer corrosion processes.

  19. Effect of prior corrosion state on the fatigue small cracking behaviour of 6151-T6 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li Xudong [Department of Engineering Mechanics, AML, Tsinghua University, Beijing 100084 (China); Naval Aeronautical Engineering Academy Qingdao Branch, Qingdao 266000 (China); Wang Xishu, E-mail: xshwang@tsinghua.edu.cn [Department of Engineering Mechanics, AML, Tsinghua University, Beijing 100084 (China); Ren Huaihui; Chen Yinlong [Department of Engineering Mechanics, AML, Tsinghua University, Beijing 100084 (China); Mu Zhitao [Naval Aeronautical Engineering Academy Qingdao Branch, Qingdao 266000 (China)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer Relationship of corrosion pit and fatigue crack is established based on SEM. Black-Right-Pointing-Pointer An equivalent relationship between accelerated and natural corrosion is build up. Black-Right-Pointing-Pointer Prior corrosion damage is crucial to the subsequent fatigue cracking behaviour. Black-Right-Pointing-Pointer The prior corrosion fatigue crack growth rate is expressed by the term of k{sigma}{sub max}{sup n}a. Black-Right-Pointing-Pointer Corrosion states such as SC15, are defined based on corrosion spectrum. - Abstract: The purpose of this paper was to estimate the reliable effect of prior corrosion state on fatigue micro crack initiation and early stage propagation behaviour of aluminum alloy based on scanning electron microscopy (SEM) in situ observation. Results indicated that multi-cracks initiation occurred almost at the corrosion pits and the early stage of fatigue micro crack propagation behaviour can be described by K{sub I}/K{sub II}-mixed mode. The importance of crack-face interaction via crack-face corrosion pits interlocking/bridging was emphasised in the mixed mode. The fatigue crack growth rate in the corrosion states can be empirically expressed by the term of k{sigma}{sub max}{sup n}a.

  20. The size effect in corrosion greatly influences the predicted life span of concrete infrastructures.

    Science.gov (United States)

    Angst, Ueli M; Elsener, Bernhard

    2017-08-01

    Forecasting the life of concrete infrastructures in corrosive environments presents a long-standing and socially relevant challenge in science and engineering. Chloride-induced corrosion of reinforcing steel in concrete is the main cause for premature degradation of concrete infrastructures worldwide. Since the middle of the past century, this challenge has been tackled by using a conceptual approach relying on a threshold chloride concentration for corrosion initiation (Ccrit). All state-of-the-art models for forecasting chloride-induced steel corrosion in concrete are based on this concept. We present an experiment that shows that Ccrit depends strongly on the exposed steel surface area. The smaller the tested specimen is, the higher and the more variable Ccrit becomes. This size effect in the ability of reinforced concrete to withstand corrosion can be explained by the local conditions at the steel-concrete interface, which exhibit pronounced spatial variability. The size effect has major implications for the future use of the common concept of Ccrit. It questions the applicability of laboratory results to engineering structures and the reproducibility of typically small-scale laboratory testing. Finally, we show that the weakest link theory is suitable to transform Ccrit from small to large dimensions, which lays the basis for taking the size effect into account in the science and engineering of forecasting the durability of infrastructures.

  1. The size effect in corrosion greatly influences the predicted life span of concrete infrastructures

    Science.gov (United States)

    Angst, Ueli M.; Elsener, Bernhard

    2017-01-01

    Forecasting the life of concrete infrastructures in corrosive environments presents a long-standing and socially relevant challenge in science and engineering. Chloride-induced corrosion of reinforcing steel in concrete is the main cause for premature degradation of concrete infrastructures worldwide. Since the middle of the past century, this challenge has been tackled by using a conceptual approach relying on a threshold chloride concentration for corrosion initiation (Ccrit). All state-of-the-art models for forecasting chloride-induced steel corrosion in concrete are based on this concept. We present an experiment that shows that Ccrit depends strongly on the exposed steel surface area. The smaller the tested specimen is, the higher and the more variable Ccrit becomes. This size effect in the ability of reinforced concrete to withstand corrosion can be explained by the local conditions at the steel-concrete interface, which exhibit pronounced spatial variability. The size effect has major implications for the future use of the common concept of Ccrit. It questions the applicability of laboratory results to engineering structures and the reproducibility of typically small-scale laboratory testing. Finally, we show that the weakest link theory is suitable to transform Ccrit from small to large dimensions, which lays the basis for taking the size effect into account in the science and engineering of forecasting the durability of infrastructures. PMID:28782038

  2. EFFECT OF COPPER ON PASSIVITY AND CORROSION BEHAVIOR OF FE-XC-5CU ALLOY

    Directory of Open Access Journals (Sweden)

    M. Ferhat

    2014-06-01

    Full Text Available The correlation between corrosion behavior rate of annealed Fe-xC-5Cu alloys and their microstructure and phase composition is presented. The metallurgical analyses, including, X-Ray diffraction (XRD, the scanning electron microscopy (SEM with energy dispersive analysis (EDX, and induction hardening characterization are conducted to study the Fe-C-Cu alloys. Corrosion parameters in H2SO4 1N solution have been established by carrying out electrochemical studies such as potentiodynamic (Tafel polarization and linear polarization, LP and electrochemical impedance spectroscopy (EIS. The coupled effect copper/microstructure is discussed. Alloying Cu showed a beneficial effect on hypoeutectoid steel and harmful effect on hypereutectoid steel. The improved corrosion resistance is related to cementite morphology and by a copper dissolution/re-deposition process.

  3. EFFECT OF COPPER ON PASSIVITY AND CORROSION BEHAVIOR OF FE-XC-5CU ALLOY

    Directory of Open Access Journals (Sweden)

    M. Ferhat

    2015-07-01

    Full Text Available The correlation between corrosion behavior rate of annealed Fe-xC-5Cu alloys and their microstructure and phase composition is presented. The metallurgical analyses, including, X-Ray diffraction (XRD, the scanning electron microscopy (SEM with energy dispersive analysis (EDX, and induction hardening characterization are conducted to study the Fe-C-Cu alloys. Corrosion parameters in H2SO4 1N solution have been established by carrying out electrochemical studies such as potentiodynamic (Tafel polarization and linear polarization, LP and electrochemical impedance spectroscopy (EIS. The coupled effect copper/microstructure is discussed. Alloying Cu showed a beneficial effect on hypoeutectoid steel and harmful effect on hypereutectoid steel. The improved corrosion resistance is related to cementite morphology and by a copper dissolution/re-deposition process.

  4. Synergistic effects of additives to benzotriazole solutions applied as corrosion inhibitors to archaeological copper and copper alloy artefacts.

    OpenAIRE

    Golfomitsou, S.

    2006-01-01

    Benzotriazole (BTA) is a corrosion inhibitor extensively used for the stabilisation of active corrosion of archaeological copper and copper alloys. However, BTA often fails to effectively retard corrosion when applied on heavily corroded artefacts. Although there are numerous studies about its mode of action on clean copper, there is no comprehensive understanding about the way it is bonded to corroded copper. This thesis aimed to understand and compare BTA and its mode of action on clean and...

  5. The corrosion effect of ozonated seawater solution on titanium in polymer generated crevice environments

    Energy Technology Data Exchange (ETDEWEB)

    Leveillee, S.Y.

    1998-01-01

    Two different tests were designed to evaluate the reaction of various polymers and grade-2 titanium in ozonated seawater in conjunction with a comparative analysis in an aerated seawater solution. The first was a weight loss test measuring the weight change of Polyvinyl chloride (PVC), Polyethylene and Teflon{trademark} in both ozonated and aerated artificial seawater baths. The second test was designed to induce crevice corrosion on the titanium test samples using various crevice generating materials in both ozonated and aerated solutions. The materials used to create the crevices were grade-2 titanium washers, PVC, Polyethylene, Saran and Teflon{trademark}. The weight loss test showed that all three polymers lost weight in the ozonated bath. The results of the titanium washer crevice test provided no indication of corrosion or surface discoloration in either the ozonated or aerated solutions. Energy dispersive spectrometry (EDS) analysis found no fluorine, chlorine or other corrosion product. The PVC samples in the aerated bath also showed no signs of corrosion, but the PVC samples in the ozonated tank had light brown rings of surface discoloration. One of the ozonated PVC samples did show evidence of chlorine in the corrosion product. The outer circumference of the ozonated PVC washers exhibited the same type bleaching effect as in the weight loss samples, but the whitening of these samples were more pronounced. The polyethylene samples under aeration showed no discoloration or presence of fluorine or chlorine. The polyethylene crevice samples in the ozonated solution all exhibited the distinct brilliant blue color of titanium oxide. Fluorine was found in the corrosion product on only one of the samples. Chlorine was found on the surface of one of the other corrosion coupons. The results of the Teflon{trademark} crevice samples substantiated the previous Rensselaer study.

  6. Effect of the Unsaturation of the Hydrocarbon Chain of Fatty-Amides on the CO2 Corrosion of Carbon Steel Using EIS and Real-Time Corrosion Measurement

    Directory of Open Access Journals (Sweden)

    J. Porcayo-Calderon

    2015-01-01

    Full Text Available Fatty-amide derivatives were evaluated to study the effect of the double bonds into the hydrocarbon chain (C18 on the corrosion behavior of carbon steel. Electrochemical impedance spectroscopy (EIS and real-time corrosion measurements were used to evaluate the inhibition mechanism of the fatty-amides on carbon steel in CO2-saturated (3% NaCl + 10% diesel emulsion at 50°C. EIS results demonstrated that the unsaturation present into the hydrocarbon chain contributes to the efficiency of fatty-amides, because they can be adsorbed on the metal surface by a flat-adsorption process reducing the presence of active sites and blocking the corrosion process and preventing the diffusion of corrosive species, such as H2O, H+, Cl−, and HCO3-. Real-time corrosion measurements also indicated that the effectiveness of the inhibitors is dependent on the unsaturation into the hydrocarbon chain, being also a good technique to determine the stability of the adsorption process of the inhibitors.

  7. Effect of heat treatment on the corrosion resistance of modified aluminum-magnesium alloys in seawater

    Science.gov (United States)

    Ahmad, Z.; Aleem, A.

    1993-10-01

    Study of modified Al-2.5Mg alloys containing chromium, silica, iron, and manganese in various tempers (O, H-18, T-4, T-6, T-18, and H-34) has shown that their corrosion resistance is significantly altered by thermomechanical treatment and the beneficial effect of chromium on microstructural changes. Modified binary Al-2.5Mg alloys in the T-6 and T-4 tempers exhibit a higher resistance to corrosion in Arabian Gulf water than H-34 tempers due to the beneficial effect of chromium on microstructural changes.

  8. Effect of Mn and MnS on corrosion properties of domestic pipeline steels and welds

    Institute of Scientific and Technical Information of China (English)

    李云涛; 杜则裕; 陶勇寅; 李建军

    2004-01-01

    Base metals of domestic pipeline steels were used to study the effect of Mn on corrosion properties of SSCC(Sulfide Stress Corrosion Cracking), and welds were carried out to study the effect of MnS on corrosion properties of HIC (Hydrogen Induced Cracking) both in solutions with wet hydrogen sulfide(H2S). They were respectively conducted by referring to the standards of SSCC and HIC. Testing results revealed that with the increase of content Mn, the resistance of SSCC will be decreased, from the point of metallurgic view, and it is Mn element not C element to lead to the testing results of SSCC. Meanwhile, even under the condition without inclusions MnS, HIC in welds still occurred. That is to say, MnS is not necessary for HIC, the presence of local banded structures in which Mn and P are inclined to aggregate cause to the phenomena of HIC.

  9. Characterization of the Effect of Au/Al Bondpad Corrosion on Microelectronic Device Reliability

    Energy Technology Data Exchange (ETDEWEB)

    BRAITHWAITE,JEFFREY W.; MICHAEL,JOSEPH R.; PETERSON,DAVID W.; ROBINSON,DAVID G.; SORENSEN,NEIL R.; STRIZICH,M.P.

    1999-10-07

    A methodology has been established to predict the effect of atmospheric corrosion on the reliability of plastic encapsulated microelectronic (PEM) devices. New experimental techniques were developed to directly characterize the Al/Au wirebond interface where corrosion primarily occurs. A deterministic empirical model describing wirebond degradation as a function of environmental conditions was generated. To demonstrate how this model can be used to determine corrosion effects on device reliability, a numerical simulation was performed on a three-lead voltage reference device. Surface reaction rate constants, environmental variables and the defect characteristics of the encapsulant were treated as distributed parameters. A Sandia-developed analytical framework (CRAX{trademark}) was used to include uncertainty in the analysis and directly calculate reliability.

  10. Evaluation of a biocide effect upon microbiologically influenced corrosion of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez Gayosso, M.J.; Zavala Olivares, G.; Garcia Esquivel, R. [Instituto Mexicano del Petroleo, Grupo de Corrosion. Eje Central Lazaro Cardenas 152, Col. San Bartolo Atepehuacan, Mexico, D.F, C.P. 07730 (Mexico); Ruiz Ordaz, N. [Escuela Nacional de Ciencias Biologicas, Instituto Politecnico Nacional. Prolongacion de Carpio y Plan de Ayala, Mexico, D.F, C.P. 11340 (Mexico)

    2005-09-01

    The microbiologically influenced corrosion (MIC) is a very dangerous process, which affects the oil industry. The activity and microorganisms' growth at the pipelines steel cause surface modifications, which can induce a more complex corrosion process. The biocide evaluation for the MIC decrease has been normally based upon microbiological tests, and just a few references mention alternating methods which can be used as criteria for their evaluation. In this work, a commercial biocide was tested, using different electrochemical laboratory techniques, to determine its effect upon a biofilm generating bacteria consortium. Using microbiological techniques, the biocide lethal concentration was determined, and a concentration of 200 ppm was used to kill completely the consortium population in both, plancktonic and sessile parts. The electrochemical techniques: Polarisation Resistance (PR) and Electrochemical Impedance Spectroscopy (EIS), allowed describing the corrosion process associated to the microbial consortium and the biocide effect upon it. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  11. Outstanding inhibitive effect of colchicine on aluminium alloy 6061 corrosion

    Directory of Open Access Journals (Sweden)

    Mudigere Krishnegowda Pavithra

    2015-12-01

    Full Text Available The corrosion protection ability of colchicine (CC on Aluminium alloy 6061 (AA6061 in 3.5% NaCl medium was examined by potentiodynamic polarization, electrochemical impedance, and chronoamperometric techniques. About 99 % of protection efficiency was achieved by 2 mM concentration of CC in 3.5% NaCl solution.The adsorption of CC on AA6061 surface obeys Langmuir isotherm by following both physisorption and chemisorption mechanism. Variation in the surface morphology of inhibited and uninhibited metal samples was examined by scanning electron microscopy. 

  12. Effect of borate coating on corrosion resistance of pure nickel in molten LiCl-Li2O

    Institute of Scientific and Technical Information of China (English)

    刘瑞岩; 王旭; 张俊善; 王秀敏; 祝美丽

    2004-01-01

    The pack boriding process was used to treat pure nickel at a boriding temperature of 950 ℃ for a boriding time of 5 h. A dense and continuous borided layer with 40 μm thickness was obtained on pure nickel. Corrosion behavior of the borided layer was investigated in molten LiCl-10% Li2O(mass fraction) at 750 ℃ in air. The mass lower than that of unborided pure nickel. The preferential corrosion of B in borided layer effectively prevents the corrosion of nickel, which improves the corrosion resistance of pure nickel in molten LiCl-Li2 O.

  13. EFFECTS OF CHEMISTRY AND OTHER VARIABLES ON CORROSION AND STRESS CORROSION CRACKING IN HANFORD DOUBLE SHELL TANKS

    Energy Technology Data Exchange (ETDEWEB)

    BROWN MH

    2008-11-13

    Laboratory testing was performed to develop a comprehensive understanding of the corrosivity of the tank wastes stored in Double-Shell Tanks using simulants primarily from Tanks 241-AP-105, 241-SY-103 and 241-AW-105. Additional tests were conducted using simulants of the waste stored in 241-AZ-102, 241-SY-101, 241-AN-107, and 241-AY-101. This test program placed particular emphasis on defining the range of tank waste chemistries that do not induce the onset of localized forms of corrosion, particularly pitting and stress corrosion cracking. This document summarizes the key findings of the research program.

  14. Synergistic Effect on Corrosion Inhibition Efficiency of Ginger Affinale Extract in Controlling Corrosion of Mild Steel in Acid Medium

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, Ananth Kumar; Arumugam, Sankar [Kandaswami Kandar' s College, Namakkal (India); Mallaiya, Kumaravel; Subramaniam, Rameshkumar [PSG College of Technology Peelamedu, Coimbatore (India)

    2013-12-15

    The corrosion inhibition nature of Ginger affinale extract for the corrosion of mild steel in 0.5N H{sub 2}SO{sub 4} was investigated using weight loss, electrochemical impedance and potentiodynamic polarization methods. The results revealed that Ginger affinale extract acts as a good corrosion inhibitor in 0.5N H{sub 2}SO{sub 4} medium. The inhibition efficiency increased with an increase in inhibitor concentration. The inhibition could be attributed to the adsorption of the inhibitor on the steel surface.

  15. Adsorption and corrosion-inhibiting effect of Dacryodis edulis extract on low-carbon-steel corrosion in acidic media.

    Science.gov (United States)

    Oguzie, E E; Enenebeaku, C K; Akalezi, C O; Okoro, S C; Ayuk, A A; Ejike, E N

    2010-09-01

    The inhibition of low-carbon-steel corrosion in 1M HCl and 0.5M H(2)SO(4) by extracts of Dacryodis edulis (DE) was investigated using gravimetric and electrochemical techniques. DE extract was found to inhibit the uniform and localized corrosion of carbon steel in the acidic media, affecting both the cathodic and anodic partial reactions. The corrosion process was inhibited by adsorption of the extracted organic matter onto the steel surface in a concentration-dependent manner and involved both protonated and molecular species. Molecular dynamics simulations were performed to illustrate the process of adsorption of some specific components of the extract.

  16. Oil field chemicals synergistic effects on the corrosion rate of L-80 steel in sea and formation waters

    Energy Technology Data Exchange (ETDEWEB)

    Al Hashem, A.; Carew, J. [Petroleum Research and Studies Center, Kuwait Institute for Scientific Research, P.O. Box 24885, 13109 Safat Kuwait (Kuwait); Al-Borno, A. [Charter Coating Service (2000) Ltd., no 6, 4604, 13 Street N.E., Calgary, AB T2E 6P1 (Canada)

    2004-07-01

    The corrosion rate of tubular grade L-80 carbon steel under downhole conditions of a northern oil field of Kuwait was investigated. This was done using the injection seawater, formation water and a 50:50 mixture of both waters in the presence of commercially available corrosion inhibitor, scale inhibitor, and biocide products separately and in combination with each other. The main objective of this study was to investigate the effect of the corrosion inhibitor and its interaction with the scale inhibitor and the biocide, as seen in the corrosion rate of L80 carbon steel. This was done using the manufacturers' recommended dosage levels of the corrosion inhibitor, scale inhibitor and biocide. The corrosion rates were measured by linear polarization. Tests were conducted using the rotating cylinder electrode method with rotational speeds of 1000 and 2000 rpm at 80 deg. C. The seawater results indicated that the corrosion-scale inhibitor and biocide-scale inhibitor combinations provided the best protection at both rotation speeds. In formation water, the effects of rotation speed were more apparent with higher corrosion rates of L-80 carbon steel accompanying higher shear forces. In the 50: 50 mix waters and the formation water, the corrosion-scale inhibitors-biocide combination provided the best protection at both rotational speeds under downhole conditions of a northern oil field of Kuwait. (authors)

  17. Effect of Microstructure and Sulfide on Corrosion of Cu-Ni Alloys in Seawater

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The microstructure and the corrosion product films have been investigated on Cu-Ni alloys by TEM, SEM, AES and electrochemical technique as well as natural seawater exposure tests. Experimental results showed that the alloys had two kinds of microstructure, I.e. Recrystallization and incomplete recrystallization. In synthetic seawater containing 2×10-6 S2-, the stability of the alloy increased with the increase of deformation and annealing temperature, I.e., the degree of recrystallization. After exposure to natural seawater for different periods of time, the corrosion product films of the recrystallized alloy were rich in Ni and compact, and there were cracks in the outer layer which contained a small amount of S; the films of the alloy of incomplete recrystallization became thick, loose and porous, and obviously of layered structure. And the intergranular corrosion took place in the underlying substrate. Besides, a great amount of seawater substance existed in the outer layer and some sulfur was found within the grain boundaries that prefer to corrode. The accelerating effect of sulfides in corrosion of Cu-Ni alloys in seawater is attributed to the coexistence and absorption of sulfides and carbides promoting the preference of corrosion where they absorb, and the formation of dissolvable Cu2S results in keeping the surface of the alloys in the active state.

  18. Effects of cerium salts on corrosion behaviors of Si–Zr hybrid sol–gel coatings

    Directory of Open Access Journals (Sweden)

    Yu Mei

    2015-04-01

    Full Text Available The present work examines the effects of cerium salts on corrosion behaviors of Si–Zr hybrid sol–gel coatings. The Si–Zr hybrid sol–gel coatings on a 2A12 aluminum substrate were prepared through hydrolysis and condensation of glycidoxypropyl-trimethoxy-silane (GTMS and zirconium(IV n-propoxide (TPOZ. Used as inhibitors for corrosion, three types of cerium salts (Ce(NO33, CeCl3, and Ce(CH3COO3 were doped into the sol–gel coatings. Fourier transform infrared (FTIR and scanning electron microscopy (SEM were employed to investigate the structures and morphologies of various coatings, and the corrosion resistances of the coatings were evaluated by electrochemical methods and neutral salt spray tests. Experimental results indicate that the addition of cerium salts can hinder the process of corrosion due to their self-healing abilities. Furthermore, the sol–gel coating doped with Ce(CH3COO3 has the best corrosion resistance because of the promotions of hydrolysis and condensation provided by CH3COO−.

  19. Effects of Alloy Element and Microstructure on Corrosion Resistant Property of Deposited Metals of Weathering Steel

    Institute of Scientific and Technical Information of China (English)

    Xiao-ming XIAO; Yun PENG; Cheng-yong MA; Zhi-ling TIAN

    2016-01-01

    Alloy element and microstructure are key factors that dominate mechanical and corrosion resistant properties of weathering steel.The effect of Mo on microstructure,mechanical properties and corrosion resistant property of depos-ited metal was investigated.Experimental results show that with the increase of Mo content in deposited metals,the phase transformation temperature decreases,and the ferrite zone in CCT diagram moves rightward,resulting in en-larged bainite zone and reduced ferrite and pearlite zone.The addition of 0�24 mass% Mo in deposited metal results in the increase of tensile strength,more M-A constituent and less high angle grain which reduce the low temperature toughness.It is found that Mo can raise the weathering resistance of deposited metal in industrial atmosphere.Analy-sis indicates that Mo may enrich in the inner rust layer,produce MoO3 ,enhance the formation of compact rust film and impede the anode dissolution reaction.Granular bainite in deposited metals displays better corrosion resistance than acicular ferrite during the initial corrosion stage,but its long-term influence on the corrosion resistance is limited.

  20. Effect of Permeable Crystalline Material on Steel Reinforcement Corrosion of Concrete

    Institute of Scientific and Technical Information of China (English)

    YU Jian-ying; WANG Gui-ming

    2004-01-01

    Permeable crystalline materialcan permeate into pores and cracks of concrete and catalyze the reaction between Ca(OH) 2and unhydrated cement to generate a great quantity needle non-soluble crystals, which can stop up the pores and cracks of concrete, and increase the impermeability of concrete. This paper reported the results of a study conducted to evaluate steel reinforcement corrosion of concrete specimens uncoated and coated with permeable crystalline material as well as mixed with the permeable crystalline material. The properties evaluated for corrosion test were water impermeability, water absorption, compressive strength and potential. The results of water impermeability, water absorption, compressive strength clearly showed that the permeable crystalline material could prohibit water, any soluble salts and moisture from penetrating the concrete to cause corrosion, leaking, and other problems, and it did increase the compressive strength, which was favorable for protection of corrosion of reinforcing steel. Moreover, it was concluded from the potential-time curve that the steel reinforcement of uncoated specimen was in the state of activation whereas that of other specimens coated and mixed with the permeable crystalline material was in the state of inactivation. Above all, it was indicated that the permeable crystalline materialis very effective to protect the steel reinforcement of concrete from corrosion.

  1. Effect of the layer of anodized 7075-T6 aluminium corrosion properties

    Science.gov (United States)

    Montoya Z, R. D.; L, E. Vera; Pineda T, Y.; Cedeño, M. L.

    2017-01-01

    Aluminium alloys are widely used in various sectors of industry. The 7075-T6 alloy corresponding to an Al-Zn T6, is mostly used as structural component in the aviation industry, due to the good relationship between weight and mechanical properties. However, the negative point of this alloys is the resistance to corrosion, which is why they need to be coated with an anodic film. Different surface treatments, such as anodizing, are used to improve corrosion resistance. Anodizing is an electrolytic process by which a protective layer on aluminium known as “alumina” is formed, this is formed by the passage of an electric current in an acidic electrolyte. This investigation presents a study of the effect of the thickness of layers of alumina deposited by anodized method, in the corrosion resistance of 7075-T6 aluminium. This study was performed by using in a solution of tartaric acid - sulfuric acid and an inorganic salt. To evaluate the influence alumina layer thickness on the corrosion properties some tests were carried out by using the electrochemical spectroscopy impedances (EIS) technique and Tafel polarization curves. It was found that the grown of the thickness of film favourably influences in the corrosion resistance.

  2. Effect of laser polishing on the surface roughness and corrosion resistance of Nitinol stents.

    Science.gov (United States)

    Park, Chan-Hee; Tijing, Leonard D; Pant, Hem Raj; Kim, Cheol Sang

    2015-01-01

    In this paper, we investigated the effect of laser polishing at different treatment times on the surface roughness and corrosion resistance of a biliary nickel-titanium (NiTi or Nitinol) stent. A specific area of the stent wire surface was checked for changes in roughness by scanning electron microscopy (SEM) and a noncontact profilometer. The corrosion resistance was assessed by potentiodynamic polarization test and electrochemical impedance spectroscopy. The surface characterization revealed that laser polishing reduced the surface roughness of stent by 34-64% compared to that of the as-received stent surface condition depending on the treatment time (i.e., 700-1600 μm). Measurements using potentiodynamic polarization in simulated body fluid solution showed better anti-corrosion performance of laser-polished stent compared to magnetically-polished stent and has comparable corrosion resistance with the as-received stent condition. In this paper, we have shown a preliminary study on the potential of laser polishing for the improvement of surface roughness of stent without affecting much its corrosion resistance.

  3. Effect of Equal-Channel Angular Pressing on Pitting Corrosion of Pure Aluminum

    Directory of Open Access Journals (Sweden)

    Injoon Son

    2012-01-01

    Full Text Available The effect of equal-channel angular pressing (ECAP on the pitting corrosion of pure Al was investigated using electrochemical techniques in solutions containing 0.1 m mol·dm−3 of Na2SO4 and 8.46 mol·dm−3 of NaCl (300 ppm Cl− and followed by surface analysis. The potential for pitting corrosion of pure Al was clearly shifted in the noble direction by the ECAP process indicating that this process improves resistance to pitting corrosion. The time dependence of corrosion potential and the anodic potential at 1 A·m−2 revealed that the rate of formation of Al oxide films increased due to a decrease in the grain size of the Al after ECAP. Since there exists a negligible amount of impurity precipitates in pure Al, the improvement in pitting corrosion resistance of pure Al by ECAP appears to be attributable to an increase in the rate of formation of Al oxide films.

  4. Effect of irradiation damage on hydrothermal corrosion of SiC

    Energy Technology Data Exchange (ETDEWEB)

    Kondo, Sosuke, E-mail: kondo@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Uji, Kyoto 611-0011 (Japan); Lee, Moonhee; Hinoki, Tatsuya [Institute of Advanced Energy, Kyoto University, Uji, Kyoto 611-0011 (Japan); Hyodo, Yoshihiro; Kano, Fumihisa [Power and Industrial Systems Research and Development Center, Toshiba Corporation, Yokohama, Kanagawa 235-8523 (Japan)

    2015-09-15

    The hydrothermal corrosion behavior (320 °C, 20 MPa, 168 h) of high-purity chemical-vapor-deposited (CVD) SiC pre-irradiated with 5.1-MeV Si ions at 400 and 800 °C and 0.1–2.6 dpa was studied in order to clarify the effects of irradiation damage on SiC corrosion. Regardless of the pre-irradiation conditions, selective corrosion was observed at the grain boundaries and stacking faults even at the unirradiated regions. In contrast to the complete loss of the irradiated regions observed in the specimens irradiated at 400 °C during the autoclave test, a number of large grains survived in the case of the specimens irradiated at 800 °C. The corrosion rates at the irradiated regions increased with increasing irradiation fluence, with a significant dependence in the lower dpa regime similar to that observed in the point-defect swelling. SiO{sub 2} formation was not detected in any case. Cross-sectional scanning transmission electron microscopy (TEM) and electron energy loss spectroscopy (EELS) analyses of the surfaces of the surviving grains revealed oxygen diffusion to a depth of 3.0 nm from the surface. A significant reduction of the oxygen diffusion barrier at the surface was implicated as one of the key mechanisms of the acceleration of the ion-irradiated SiC corrosion rates.

  5. Effect of plasma nitriding and titanium nitride coating on the corrosion resistance of titanium.

    Science.gov (United States)

    Wang, Xianli; Bai, Shizhu; Li, Fang; Li, Dongmei; Zhang, Jing; Tian, Min; Zhang, Qian; Tong, Yu; Zhang, Zichuan; Wang, Guowei; Guo, Tianwen; Ma, Chufan

    2016-09-01

    The passive film on the surface of titanium can be destroyed by immersion in a fluoridated acidic medium. Coating with titanium nitride (TiN) may improve the corrosion resistance of titanium. The purpose of this in vitro study was to investigate the effect of duplex treatment with plasma nitriding and TiN coating on the corrosion resistance of cast titanium. Cast titanium was treated with plasma nitriding and TiN coating. The corrosion resistance of the duplex-treated titanium in fluoride-containing artificial saliva was then investigated through electrochemical and immersion tests. The corroded surface was characterized by scanning electron microscopy (SEM) with energy-dispersive spectroscopy surface scan analysis. The data were analyzed using ANOVA (α=.05) RESULTS: Duplex treatment generated a dense and uniform TiN film with a thickness of 4.5 μm. Compared with untreated titanium, the duplex-treated titanium displayed higher corrosion potential (Ecorr) values (Pplasma nitriding and TiN coating significantly improved the corrosion resistance of cast titanium in a fluoride-containing environment. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  6. Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Perrin, R.L.; Buchanan, R.A. [Univ. of Tennessee, Knoxville, TN (United States)

    1996-08-01

    Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

  7. Corrosion control in mining technology

    Energy Technology Data Exchange (ETDEWEB)

    Telekesi, J.

    1985-01-01

    An overview of corrosion effects in mining technology and the importance of protection is presented. The most common corrosion processes and effects are summarized and the system and criteria of their avoidance are discussed in detail. Preventive measures are recommended to decrease possible corrosion effects including the selection of corrosion-resistive constructions, to use protective coatings and inhibition techniques and some other protection possibilities where applicable. The organization aspects and the economic impact of corrosion control in mining are discussed.

  8. Effect of Pharmaceutically Active Compound Nitroxoline on the Corrosion of Mild Steel in an Acidic Environment

    Directory of Open Access Journals (Sweden)

    R. Ganapathi Sundaram

    2016-01-01

    Full Text Available The effect of Nitroxoline, antibiotic drug, was tested as a corrosion inhibitor for mild steel (MS in an acidic environment by chemical method (mass loss measurement and electrochemical methods such as electrochemical impedance spectroscopy and potentiodynamic polarization. The surface morphology of mild steel was investigated by scanning electron microscopy, energy dispersive X-ray spectroscopy, and atomic force microscopy techniques. From the chemical and electrochemical methods, the resistance of corrosion was increased with the addition of Nitroxoline concentration. Tafel curves indicate that the pharmaceutically active compound is a cathodic type inhibitor. An adsorption of Nitroxoline on the surface of mild steel was obeyed by Langmuir isotherm. SEM, EDX, and AFM techniques prove the adsorption process. All the obtained results confirmed that the investigated compound Nitroxoline acts as a good inhibitor for the corrosion of mild steel in an acidic environment.

  9. Effect of cryogenic cooling on corrosion of friction stir welded AA7010-T7651

    DEFF Research Database (Denmark)

    Jariyaboon, Manthana; Davenport, A. J.; Ambat, Rajan

    2010-01-01

    Purpose - The purpose of this paper is to study how cryogenic CO2 cooling during the welding process affects corrosion behaviour of friction stir welding (FSW) AA7010-T7651. Design/methodology/approach - Friction stir welded AA7010-17651 was produced with a rotation speed of 288 rpm and a travel...... a gel visualisation test and potentiodynamic polarisation measurements using a micro-electrochemical technique. Findings - The main corrosion region for both FSWs AA7010-T7651 produced with and without cryogenic CO2 cooling is in the HAZ region, which exhibited intergranular attack. Cryogenic cooling...... the nugget region of uncooled welds. Originality/value - There has been no previous work to investigate the effect of cryogenic CO2 cooling on the corrosion behaviour of FSW AA7010-T7651. The paper relates the microstructures of both uncooled and cooled welds to their anodic and cathodic reactivities using...

  10. Effect of Ca addition on the corrosion behavior of Mg-Al-Mn alloy

    Science.gov (United States)

    Yang, Jiang; Peng, Jian; Nyberg, Eric A.; Pan, Fu-sheng

    2016-04-01

    The microstructures and corrosion resistance of magnesium-5 wt% aluminum-0.3 wt% manganese alloys (Mg-Al-Mn) with different Ca additions (0.2-4 wt%) were investigated. Results showed that with increasing Ca addition, the grain of the alloys became more refined, whereas the corrosion resistant ability of the alloys initially increased and then decreased. The alloy with 2 wt% Ca addition exhibited the best corrosion resistance, attributed to the effect of the oxide film and (Mg,Al)2Ca phases which were discontinuously distributed on the grain boundaries. These phases acted as micro-victims, they preferentially corroded to protect the α-Mg matrix. The oxide film formed on the alloy surface can hinder the solution further to protect the α-Mg matrix.

  11. Effect of Sulfide Concentration on Copper Corrosion in Anoxic Chloride-Containing Solutions

    Science.gov (United States)

    Kong, Decheng; Dong, Chaofang; Xu, Aoni; Man, Cheng; He, Chang; Li, Xiaogang

    2017-02-01

    The structure and property of passive film on copper are strongly dependent on the sulfide concentration; based on this, a series of electrochemical methods were applied to investigate the effect of sulfide concentration on copper corrosion in anaerobic chloride-containing solutions. The cyclic voltammetry and x-ray photoelectron spectroscopy analysis demonstrated that the corrosion products formed on copper in anaerobic sulfide solutions comprise Cu2S and CuS. And the corrosion resistance of copper decreased with increasing sulfide concentration and faster sulfide addition, owing to the various structures of the passive films observed by the atomic force microscope and scanning electron microscope. A p-type semiconductor character was obtained under all experimental conditions, and the defect concentration, which had a magnitude of 1022-1023 cm-3, increased with increasing sulfide concentration, resulting in a higher rate of both film growth and dissolution.

  12. Effect of niobium element on the electrochemical corrosion behavior of depleted uranium

    Science.gov (United States)

    Wu, Yanping; Wu, Quanwen; Zhu, Shengfa; Pu, Zhen; Zhang, Yanzhi; Wang, Qinguo; Lang, Dingmu; Zhang, Yuping

    2016-09-01

    Depleted uranium (DU) has many military and civilian uses. However, its high chemical reactivity limits its application. The effect of Nb content on corrosion behavior of DU is evaluated by scanning Kelvin probe and electrochemical corrosion measurements. The Volta potential value of DU and U-2.5 wt% Nb is about the same level, the Volta potential value of U-5.7 wt% Nb has a rise of 370mVSHE in comparison with DU. The polarization current of U-5.7 wt% Nb alloy is about an order of magnitude of that of DU. The Nb2O5 is the protective layer for the U-Nb alloys. The negative potential of Nb-depleted α phase is the main reason of the poor corrosion resistance of DU and U-2.5 wt% Nb alloy.

  13. Effects of Nano Pigments on the Corrosion Resistance of Alkyd Coating

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Alkyd coatings embedded with nano-TiO2 and nano-ZnO pigments were prepared. The effects of nano pigments on anticorrosion performance of alkyd coatings were investigated using electrochemical impedance spectrum (EIS). For the sake of comparison, the corrosion protection of alkyd coatings with conventional TiO2 and ZnO was also studied. It was found that nano-TiO2 pigment improved the corrosion resistance as well as the hardness of alkyd coatings. The optimal amount of nano-TiO2 in a colored coating for corrosion resistance was 1%. The viscosities of alkyd coatings with nanometer TiO2 and ZnO and conventional TiO2 and ZnO pigments were measured and the relation between viscosity and anticorrosion performance was discussed.

  14. Effects of cerium salts on corrosion behaviors of Si–Zr hybrid sol–gel coatings

    OpenAIRE

    Yu Mei; Liu Yuxing; Liu Jianhua; Li Songmei; Xue Bing; Zhang You; Yin Xiaolin

    2015-01-01

    The present work examines the effects of cerium salts on corrosion behaviors of Si–Zr hybrid sol–gel coatings. The Si–Zr hybrid sol–gel coatings on a 2A12 aluminum substrate were prepared through hydrolysis and condensation of glycidoxypropyl-trimethoxy-silane (GTMS) and zirconium(IV) n-propoxide (TPOZ). Used as inhibitors for corrosion, three types of cerium salts (Ce(NO3)3, CeCl3, and Ce(CH3COO)3) were doped into the sol–gel coatings. Fourier transform infrared (FTIR) and scanning electron ...

  15. Inhibition of Aluminium Corrosion in Hydrochloric Acid Using Nizoral and the Effect of Iodide Ion Addition

    Directory of Open Access Journals (Sweden)

    I. B. Obot

    2010-01-01

    Full Text Available The effect of nizoral (NZR on the corrosion inhibition of aluminium alloy AA 1060 in 2 M HCl solution was investigated using the mylius thermometric technique. Results of the study revealed that nizoral acts as corrosion inhibitor for aluminium in the acidic medium. In general, at constant acid concentration, the inhibition efficiency increases with increase in the inhibitor concentration. The addition of KI to the inhibitor enhanced the inhibition efficiency to a considerable extent. The adsorption of nizoral onto the aluminium surface was found to obey the Fruendlich adsorption isotherm. The value of the free energy for the adsorption process shows that the process is spontaneous.

  16. Corrosion Inhibition Effect of Dicycloimine Hydrochloride (DCI on Mild Steel in 1M HCl

    Directory of Open Access Journals (Sweden)

    R. Rajalakshmi

    2010-01-01

    Full Text Available Addition of corrosion inhibitors is one of the widely used methods to control corrosion. In this work, an attempt has been made to explore the possibility of using dicycloimine hydrochloride (DCI as an inhibitor on mild steel in 1 M HCl. The inhibition efficiency of DCI has been evaluated by conventional weight loss method and electrochemical polarization studies. Experimental results are fitted to various adsorption isotherms. Thermodynamic parameters have also been studied from temperature studies. The results reveal that DCI acts as an effective inhibitor (around 90% of IE in HCl media.

  17. Inhibiting Effects of Rabeprazole Sulfide on the Corrosion of Mild Steel in Acidic Chloride Solution

    Directory of Open Access Journals (Sweden)

    M. K. Pavithra

    2013-01-01

    Full Text Available The corrosion inhibition effect of Rabeprazole sulfide (RS on mild steel in 1 M hydrochloric acid (HCl was investigated using weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS, and chronoamperometric measurements. Protection efficiency of RS increases with the concentration and decreases with the rise in temperature. Adsorption of RS on mild steel surface in 1 M HCl follows Langmuir adsorption isotherm. The kinetic and thermodynamic parameters governing the adsorption process were calculated and discussed. The polarization results suggest that RS performed as an excellent mixed-type inhibitor for mild steel corrosion in 1 M HCl.

  18. Effect of Iron-Containing Intermetallic Particles on the Corrosion Behaviour of Aluminium

    DEFF Research Database (Denmark)

    Ambat, Rajan

    2006-01-01

    The effect of heat treatment on the corrosion behaviour of binary Al-Fe alloys containing iron at levels between 0.04 and 0.42 wt.% was investigated by electrochemical measurements in both acidic and alkaline chloride solutions. Comparing solution heat-treated and quenched materials with samples...... with {100} facets, and are observed to contain numerous intermetallic particles. Fine facetted filaments also radiate out from the periphery of pits. The results demonstrate that the corrosion of "pure" 99.96% Al is thus dominated by the role of iron, which is the main impurity, and its electrochemical...

  19. Effect of rare earths on corrosion resistance of Cu-30Ni alloys in simulated seawater

    Institute of Scientific and Technical Information of China (English)

    毛向阳; 方峰; 蒋建清; 谈荣生

    2009-01-01

    Cu-30Ni-xRE(x=0-0.213 wt.%) alloy was prepared by adding rare earths(RE) in melted Cu-30Ni alloy using metal mould casting method.The effects of RE on corrosion resistance of the alloy in simulated seawater were investigated using optical microscope,scanning electronic microscope with energy-dispersive spectrometer and electrochemical measurement system.The results showed that the corrosion resistance of Cu-30Ni alloy was greatly improved by adding proper amount of RE,whereas excess addition of RE worsened ...

  20. New Mechanism on Synergistic Effect of Nitrite and Triethanolamine Addition on the Corrosion of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2016-01-01

    Full Text Available In general, we compared the different inhibition mechanisms of organic inhibitor with that of anodic inhibitor. When triethanolamine or nitrite was added separately to tap water for inhibiting the corrosion of ductile cast iron, large amounts of inhibitor were needed. This is because the corrosion inhibitors had to overcome the galvanic corrosion that occurs between graphite and matrix. In this work, we investigated the corrosion of ductile cast iron in tap water with/without inhibitors. The corrosion rate was measured using chemical immersion test and electrochemical methods, including anodic polarization test. The inhibited surface was analyzed using EPMA and XPS. Test solutions were analyzed by performing FT-IR measurement. When triethanolamine and nitrite coexisted in tap water, synergistic effect built up, and the inhibition effect was ca. 30 times more effective than witnessed with single addition. This work focused on the synergistic effect brought about by nitrite and triethanolamine and its novel mechanism was also proposed.

  1. Sensitization, intergranular attack, stress corrosion cracking, and irradiation effects on the corrosion of iron--chromium--nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wu, P.C.S.

    1978-04-01

    A literature review is presented on the sensitization, intergranular attack, and stress corrosion cracking of austenitic stainless steels with emphasis on dilute solutions at temperatures below the boiling point of water. An attempt is made to list the possible sources of contaminants during manufacture, shipping, construction and all phases of operation of the sodium containing components. The susceptibility of the different materials to stress corrosion cracking in the various contaminants is discussed and suggestions to prevent serious problems are made. (GHT)

  2. The effect of corrosion inhibitors on microbial communities associated with corrosion in a model flow cell system.

    Science.gov (United States)

    Duncan, Kathleen E; Perez-Ibarra, Beatriz Monica; Jenneman, Gary; Harris, Jennifer Busch; Webb, Robert; Sublette, Kerry

    2014-01-01

    A model flow cell system was designed to investigate pitting corrosion in pipelines associated with microbial communities. A microbial inoculum producing copious amounts of H₂S was enriched from an oil pipeline biofilm sample. Reservoirs containing a nutrient solution and the microbial inoculum were pumped continuously through six flow cells containing mild steel corrosion coupons. Two cells received corrosion inhibitor "A", two received corrosion inhibitor "B", and two ("untreated") received no additional chemicals. Coupons were removed after 1 month and analyzed for corrosion profiles and biofilm microbial communities. Coupons from replicate cells showed a high degree of similarity in pitting parameters and in microbial community profiles, as determined by 16S rRNA gene sequence libraries but differed with treatment regimen, suggesting that the corrosion inhibitors differentially affected microbial species. Viable microbial biomass values were more than 10-fold higher for coupons from flow cells treated with corrosion inhibitors than for coupons from untreated flow cells. The total number of pits >10 mils diameter and maximum pitting rate were significantly correlated with each other and the total number of pits with the estimated abundance of sequences classified as Desulfomicrobium. The maximum pitting rate was significantly correlated with the sum of the estimated abundance of Desulfomicrobium plus Clostridiales, and with the sum of the estimated abundance of Desulfomicrobium plus Betaproteobacteria. The lack of significant correlation with the estimated abundance of Deltaproteobacteria suggests not all Deltaproteobacteria species contribute equally to microbiologically influenced corrosion (MIC) and that it is not sufficient to target one bacterial group when monitoring for MIC.

  3. Effects of crystal defects on stress-corrosion susceptibility in aluminum alloy 7075

    Science.gov (United States)

    Bentle, G. G.; Jacobs, A. J.

    1970-01-01

    Point defects were introduced into specimens of three heat-treated tempers of alloy 7075 by neutron irradiation. Continuous ultrasonic monitoring allowed crack growth to be observed. Effects on stress-corrosion susceptibility, elongation, hardness, and yield strength are noted and compared for the three tempers.

  4. Drying Effects on Corrosion Properties of Cr(VI) and Cr(III) Treated Electrogalvanized Steel

    NARCIS (Netherlands)

    Zhang, X.; Van den Bos, C.; Sloof, W.G.; Hovestad, A.; Terryn, H.; De Wit, J.H.W.

    2006-01-01

    Drying effects on corrosion performance of Cr(VI)- and Cr(III)-treated electro-galvanized steel have been studied in NaCl solution using potentiodynamic measurements and electrochemical impedance spectroscopy (EIS). The Cr(VI) and the Cr(III) treated specimens were dried at three different

  5. Effect of Water Vapor on High-Temperature Corrosion under Conditions Mimicking Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    The variable flue gas composition in biomass-fired plants, among other parameters, contributes to the complexityof high-temperature corrosion of materials. Systematic parameter studies are thus necessary to understand the underlyingcorrosion mechanisms. This paper investigates the effect of water...... previouslyreported findings suggest that an increase in the water vapor content will cause competitive adsorption on active sites....

  6. Drying Effects on Corrosion Properties of Cr(VI) and Cr(III) Treated Electrogalvanized Steel

    NARCIS (Netherlands)

    Zhang, X.; Van den Bos, C.; Sloof, W.G.; Hovestad, A.; Terryn, H.; De Wit, J.H.W.

    2006-01-01

    Drying effects on corrosion performance of Cr(VI)- and Cr(III)-treated electro-galvanized steel have been studied in NaCl solution using potentiodynamic measurements and electrochemical impedance spectroscopy (EIS). The Cr(VI) and the Cr(III) treated specimens were dried at three different temperatu

  7. Effect of Water Vapor on High-Temperature Corrosion under Conditions Mimicking Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming;

    2015-01-01

    The variable flue gas composition in biomass-fired plants, among other parameters, contributes to the complexityof high-temperature corrosion of materials. Systematic parameter studies are thus necessary to understand the underlyingcorrosion mechanisms. This paper investigates the effect of water...

  8. Effects of tenoxicam in experimental corrosive esophagitis model.

    Science.gov (United States)

    Erbaş, M; Kiraz, H A; Küçük, A; Topaloğlu, N; Erdem, H; Şahin, H; Toman, H; Ozkan, M Turgut Alper

    2015-04-01

    Esophageal stricture, one of the important complications of corrosive esophagus, develops following edema and granulation tissue that forms during and after the inflammatory reactions. Tenoxicam, a non-steroid anti-inflammatory drug with a long half-life, prevents various leukocyte functions including phagocyte and histamine secretion by inhibiting prostaglandin synthesis and removes various oxygen radicals in the region of inflammation. We designed this as a histopathological study using tenoxicam in rats for which we created a corrosive esophagus model. After necessary authorizations were obtained, the study was performed in Çanakkale 18 Mart University experimental animal laboratory. Twenty-four Wistar albino rats, weighing 220-240 g, were used for the experiment. Experimental animals were randomized into three groups: tenoxicam group (group T, n:8), control group (group C, n:8), and sham group (group S, n:8). Tenoxicam 0.5 mg/kg/day was administered to animals in group T, where esophageal burn was developed experimentally, 5 mg/kg 0.9% NaCL was administered i.p. to rats in group C for 15 days, once in 24 hours. No procedure was applied to rats in group S. After 15 days, all animals were sacrificed under general anesthesia and their esophagi were extracted. As a result of histopathological evaluation, inflammation and fibroblast proliferation was not observed in rats in the sham group (group S). Intense inflammation was observed in six rats (6+/2-) in the control group, and fibroblast proliferation was observed as 5+/3-. And in treatment groups, inflammation was evaluated as 3+/5-, and fibroblast proliferation as 3+/5-. In our study, histopathologic damage score was higher in the control group (P < 0.005). We deduce that tenoxicam can be useful in the treatment of caustic esophageal injuries in the acute phase, but think that these drugs require further researches and clinical studies before routine clinical use.

  9. Plastic deformation effect of the corrosion resistance in case of austenitic stainless steel

    Science.gov (United States)

    Haraszti, F.; Kovacs, T.

    2017-02-01

    The corrosion forms are different in case of the austenitic steel than in case of carbon steels. Corrosion is very dangerous process, because that corrosion form is the intergranular corrosion. The austenitic stainless steel shows high corrosion resistance level. It knows that plastic deformation and the heat treating decrease it’s resistance. The corrosion form in case of this steel is very special and the corrosion tests are difficult. We tested the selected steel about its corrosion behaviour after high rate deformation. We wanted to find a relationship between the corrosion resistance decreasing and the rate of the plastic deformation. We wanted to show this behaviour from mechanical and electrical changing.

  10. Effect of preferential dissolution on erosion-corrosion for chromium steel in alkali slurry

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    An investigation was carried out concerning the effect of preferential dissolution on the erosion-corrosion for a chromium steel in 1mol/L NaOH. Preliminary tests using a potentiodynamic technique were performed in order to establish the presence of preferential dissolution in the alkali solution with and without the alumina particles at different rotation speeds. For purposes of quantifying the observed phenomena a potentiostatic mass loss method was also used. The results show that the active peaks occur at potential between +0.4 and +0.5V on the polarization curves, which indicates that there is a preferential dissolution for chromium steel under erosion-corrosion conditions and the ferrite phase acts as a sacrificial anode in favor of (Fe,Cr)7C3 phase. Addition of particles can promote the preferential dissolution at different rotation speeds. The combined effects of erosion-corrosion results in total mass loss rates to be greater than the sum effects of each process taken alone, thus showing a strong synergism between erosion and corrosion due to preferential dissolution.

  11. Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

    2016-01-15

    Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

  12. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

    Science.gov (United States)

    Yang, Yao; Cheng, Y. Frank

    2016-10-01

    In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

  13. Effect of sulphate reducing bacteria on corrosion of Al-Zn-In-Sn sacrificial anodes in marine sediment

    Energy Technology Data Exchange (ETDEWEB)

    Liu, F. [Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China); College of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044 (China); Zhang, J.; Li, W.; Duan, J.; Hou, B. [Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China); Zhang, S. [College of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044 (China)

    2012-05-15

    Microbiologically influenced corrosion (MIC) of Al-Zn-In-Sn sacrificial anodes in marine sediment was investigated by exposing samples to sulphate reducing bacteria (SRB). Samples exposed to the sterile marine sediment were used as control. The results show that pitting corrosion occurs in both the sterile marine sediment and the SRB-containing marine sediment. However, the corrosion can be increased sharply by the SRB metabolic activity due to the cathodic depolarization effect. In fact, the effect is based on the consumption of hydrogen which probably results in the acceleration of galvanic corrosion between corrosion products and metal substrate. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

    Science.gov (United States)

    Yang, Yao; Cheng, Y. Frank

    2016-11-01

    In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

  15. The effects of the glass surface area/solution volume ratio on glass corrosion: A critical review

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, W.L. [Argonne National Lab., IL (United States). Chemical Technology Div.

    1995-03-01

    This report reviews and summarizes the present state of knowledge regarding the effects of the glass surface area/solution volume (SA/V) ratio on the corrosion behavior of borosilicate waste glasses. The SA/V ratio affects the rate of glass corrosion through the extent of dilution of corrosion products released from the glass into the leachate solution: glass corrosion products are diluted more in tests conducted at low SA/V ratios than they are in tests conducted at high SA/V ratios. Differences in the solution chemistries generated in tests conducted at different SA/V ratios then affect the observed glass corrosion behavior. Therefore, any testing parameter that affects the solution chemistry will also affect the glass corrosion rate. The results of static leach tests conducted to assess the effects of the SA/V are discussed with regard to the effects of SA/V on the solution chemistry. Test results show several remaining issues with regard to the long-term glass corrosion behavior: can the SA/V ratio be used as an accelerating parameter to characterize the advanced stages of glass corrosion relevant to long disposal times; is the alteration of the glass surface the same in tests conducted at different SA/V, and in tests conducted with monolithic and crushed glass samples; what are the effects of the SA/V and the extent of glass corrosion on the disposition of released radionuclides? These issues will bear on the prediction of the long-term performance of waste glasses during storage. The results of an experimental program conducted at ANL to address these and other remaining issues regarding the effects of SA/V on glass corrosion are described. 288 refs., 59 figs., 16 tabs.

  16. The effects of the glass surface area/solution volume ratio on glass corrosion: A critical review

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, W.L. [Argonne National Lab., IL (United States). Chemical Technology Div.

    1995-03-01

    This report reviews and summarizes the present state of knowledge regarding the effects of the glass surface area/solution volume (SA/V) ratio on the corrosion behavior of borosilicate waste glasses. The SA/V ratio affects the rate of glass corrosion through the extent of dilution of corrosion products released from the glass into the leachate solution: glass corrosion products are diluted more in tests conducted at low SA/V ratios than they are in tests conducted at high SA/V ratios. Differences in the solution chemistries generated in tests conducted at different SA/V ratios then affect the observed glass corrosion behavior. Therefore, any testing parameter that affects the solution chemistry will also affect the glass corrosion rate. The results of static leach tests conducted to assess the effects of the SA/V are discussed with regard to the effects of SA/V on the solution chemistry. Test results show several remaining issues with regard to the long-term glass corrosion behavior: can the SA/V ratio be used as an accelerating parameter to characterize the advanced stages of glass corrosion relevant to long disposal times; is the alteration of the glass surface the same in tests conducted at different SA/V, and in tests conducted with monolithic and crushed glass samples; what are the effects of the SA/V and the extent of glass corrosion on the disposition of released radionuclides? These issues will bear on the prediction of the long-term performance of waste glasses during storage. The results of an experimental program conducted at ANL to address these and other remaining issues regarding the effects of SA/V on glass corrosion are described. 288 refs., 59 figs., 16 tabs.

  17. Probability density fittings of corrosion test-data: Implications on C6H15NO3 effectiveness on concrete steel-rebar corrosion

    Indian Academy of Sciences (India)

    Joshua Olusegun Okeniyi; Idemudia Joshua Ambrose; Stanley Okechukwu Okpala; Oluwafemi Michael Omoniyi; Isaac Oluwaseun Oladele; Cleophas Akintoye Loto; Patricia Abimbola Idowu Popoola

    2014-06-01

    In this study, corrosion test-data of steel-rebar in concrete were subjected to the fittings of the Normal, Gumbel and the Weibull probability distribution functions. This was done to investigate the suitability of the results of the fitted test-data, by these distributions, for modelling the effectiveness of C6H15NO3, triethanolamine (TEA), admixtures on the corrosion of steel-rebar in concrete in NaCl and in H2SO4 test-media. For this, six different concentrations of TEA were admixed in replicates of steel-reinforced concrete samples which were immersed in the saline/marine and the microbial/industrial simulating test-environments for seventy-five days. From these, distribution fittings of the non-destructive electrochemical measurements were subjected to the Kolmogorov–Smirnov goodness-of-fit statistics and to the analyses of variance modelling for studying test-data compatibility to the fittings and testing significance. Although all fittings of test-data followed similar trends of significant testing, the fittings of the corrosion rate test data followed the Weibull more than the Normal and the Gumbel distribution fittings, thus supporting use of the Weibull fittings for modelling effectiveness. The effectiveness models on rebar corrosion, based on these, identified 0.083% TEA with optimal inhibition efficiency, $\\eta =$ 72.17 ± 10.68%, in NaCl medium while 0.667% TEA was the only admixture with positive effectiveness, $\\eta =$ 56.45±15.85%, in H2SO4 medium. These results bear implications on the concentrations of TEA for effective corrosion protection of concrete steel-rebar in saline/marine and in industrial/microbial environments.

  18. Effect of Stress Ratio and Loading Frequency on the Corrosion Fatigue Behavior of Smooth Steel Wire in Different Solutions

    Directory of Open Access Journals (Sweden)

    Songquan Wang

    2016-09-01

    Full Text Available In this work, the effects of loading condition and corrosion solution on the corrosion fatigue behavior of smooth steel wire were discussed. The results of polarization curves and weight loss curves showed that the corrosion of steel wire in acid solution was more severe than that in neutral and alkaline solutions. With the extension of immersion time in acid solution, the cathodic reaction of steel wire gradually changed from the reduction of hydrogen ion to the reduction of oxygen, but was always the reduction of hydrogen ion in neutral and alkaline solutions. The corrosion kinetic parameters and equivalent circuits of steel wires were also obtained by simulating the Nyquist diagrams. In corrosion fatigue test, the effect of stress ratio and loading frequency on the crack initiation mechanism was emphasized. The strong corrosivity of acid solution could accelerate the nucleation of crack tip. The initiation mechanism of crack under different conditions was summarized according to the side and fracture surface morphologies. For the crack initiation mechanism of anodic dissolution, the stronger the corrosivity of solution was, the more easily the fatigue crack source formed, while, for the crack initiation mechanism of deformation activation, the lower stress ratio and higher frequency would accelerate the generation of corrosion fatigue crack source.

  19. Effect of zirconium content on the microstructure, physical properties and corrosion behavior of Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Han, Mi-Kyung; Hwang, Moon-Jin [Department of Dental Materials and MRC for Biomineralization Disorders, School of Dentistry, Chonnam National University, Gwangju 500-757 (Korea, Republic of); Yang, Min-Soo; Yang, Hong-So [Department of Prosthodontics, School of Dentistry, Chonnam National University, Gwangju 500-757 (Korea, Republic of); Song, Ho-Jun [Department of Dental Materials and MRC for Biomineralization Disorders, School of Dentistry, Chonnam National University, Gwangju 500-757 (Korea, Republic of); Park, Yeong-Joon, E-mail: yjpark@jnu.ac.kr [Department of Dental Materials and MRC for Biomineralization Disorders, School of Dentistry, Chonnam National University, Gwangju 500-757 (Korea, Republic of)

    2014-10-20

    A series of Ti–xZr alloys with Zr contents ranging from 5 to 20 wt% was prepared and the effects of Zr addition on the microstructure, physical properties, and corrosion behavior of Ti alloys were investigated. The phase and microstructures were characterized using X-ray diffractometry (XRD), optical microscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The Ti–xZr alloys exhibited α-Ti structure at Zr content of 20 wt% or below. Commercially pure titanium (cp-Ti) was used as a control. We also investigated the effects of alloying element Zr on the mechanical property, oxidation protection ability, and corrosion behavior of Ti–xZr binary alloys. The physical properties and corrosion behavior of Ti–xZr alloys were sensitive to the Zr content. The addition of Zr did contribute to the hardening of cp-Ti due to solid-solution strengthening of α-Ti. Ti–xZr alloys containing up to 10 wt% Zr resulted in good oxidation resistance, while Ti–xZr alloys with above 10 wt% Zr demonstrated higher oxidation weight gain than cp-Ti. Electrochemical experiments showed that the Ti–xZr alloys exhibited better corrosion resistance compared to that of cp-Ti.

  20. Effect of aging on mechanical properties and localized corrosion behaviors of Al-Cu-Li alloy

    Institute of Scientific and Technical Information of China (English)

    JIANG Na; LI Jin-feng; ZHENG Zi-qiao; WEI Xiu-yu; LI Yan-fen

    2005-01-01

    The effects of aging on mechanical properties,intergranular corrosion and exfoliation corrosion behaviors of a 2197 type A1-Li alloy were investigated,and the mechanisms were studied through microstructure observation and electrochemical measurement of simulated bulk phase.The main strengthening precipitates of the alloy aged at175 ℃ and 160 ℃ are δ' and T1.T1 precipitation in the alloy aged at 160 ℃ is delayed,which results in its slower age strengthening and over-aging behavior than the alloy aged at 175 ℃.Meanwhile,aging temperature of 160 ℃causes more uniform distribution and finer size of T1,resulting in its better strengthening effect.As aging time and aging temperature are increased,the size of T1 at grain boundaries and the width of PFZ along grain boundaries are increased,leading to an increase in the susceptibility to intergranular corrosion and exfoliation corrosion.It is suggested that better comprehensive properties can be obtained when the alloy is aged at 160 ℃.

  1. A study of the effects of phosphates on copper corrosion in drinking water: Copper release, electrochemical, and surface analysis approach

    Science.gov (United States)

    Kang, Young C.

    The following work is the study to evaluate the impact of corrosion inhibitors on the copper metal in drinking water and to investigate the corrosion mechanism in the presence and absence of inhibitors. Electrochemical experiments were conducted to understand the effect of specific corrosion inhibitors in synthetic drinking water which was prepared with controlled specific water quality parameters. Water chemistry was studied by Inductively Coupled Plasma--Atomic Emission Spectroscopy (ICP--AES) to investigate the copper leaching rate with time. Surface morphology, crystallinity of corrosion products, copper oxidation status, and surface composition were characterized by various solid surface analysis methods, such as Scanning Electron Microscopy/Energy--Dispersive Spectrometry (SEM/EDS), Grazing-Incidence-angle X-ray Diffraction (GIXRD), X-ray Photoelectron Spectroscopy (XPS), and Time-of-Flight Secondary Ions Mass Spectrometry (ToF-SIMS). The purpose of the first set of experiments was to test various electrochemical techniques for copper corrosion for short term before studying a long term loop system. Surface analysis techniques were carried out to identify and study the corrosion products that form on the fresh copper metal surface when copper coupons were exposed to test solutions for 2 days of experiments time. The second phase of experiments was conducted with a copper pipe loop system in a synthetic tap water over an extended period of time, i.e., 4 months. Copper release and electrochemically measured corrosion activity profiles were monitored carefully with and without corrosion inhibitor, polyphosphate. A correlation between the copper released into the solution and the electrochemically measured corrosion activities was also attempted. To investigate corrosion products on the copper pipe samples, various surface analysis techniques were applied in this study. Especially, static mass spectra acquisition and element distribution mapping were carried out

  2. Effect of T4 and T6 treatment on corrosion of die cast AZ91D magnesium alloys in 3.5% NaCl

    Institute of Scientific and Technical Information of China (English)

    ZHOU Wan-qiu; SHAN Da-yong; HAN En-hou; KE Wei

    2006-01-01

    The effect of heat treatment on microstructure and corrosion behavior of die-cast AZ91D magnesium alloys in 3.5% NaCl solution was investigated by SEM, EDX, XRD and electrochemical technique. It is found that the distribution of β phase influences the corrosion morphology. Corrosion occurs preferentially in primary α phase and presents pitting corrosion feature in die-cast AZ91D. After homogenization of T4 treatment, β phase dissolves in α phase and forms a single phase with α matrix, and the corrosion form turns to localized corrosion. The attack initiates at local site, expands towards deep direction and produces "digging effect". After artificial aging of T6 treatment, β phase is produced in abundance and provides a great deal of effective micro-cathode for anodic dissolution, and the corrosion form exhibits in general corrosion.

  3. Effect of Carbon Steel Composition and Microstructure on CO2 Corrosion

    Science.gov (United States)

    Akeer, Emad S.

    The environmental conditions encountered in oil and gas wells and pipelines can cause severe localized corrosion to mild steel. The utility of carbon steel in oil and gas pipelines depends on formation of protective corrosion product layers. However, the microstructure and chemical composition of steel are considered to be important variables that affect the ability of these layers to protect steel from corrosion. The present study investigated the effect of alloying elements and metallurgy of five different pipeline steels, with different chemical composition and microstructure, on CO2 corrosion in flowing conditions with focus on the iron carbonate layer formed and related corrosion phenomena that could lead to localized corrosion. The microstructure of tested steels was examined using optical microscopy and etching. Preliminary experiments were conducted using a glass cell, which is a very well known and widely used apparatus. Then a comparison was done with the newly developed thin channel flow cell (TCFC) to validate whether the TCFC can be used instead of glass cell in this study, which required very high velocity and wall shear stresses. It was found that there are no significant effects of alloying elements and steel microstructure on corrosion rate in experiments done at pH 4.0 at 25°C and 80°C. Further experiments were then conducted in the TCFC to study the effect of alloying elements and microstructure under conditions where a protective FeCO3 4 corrosion product layer forms, using very high liquid flow rates. For each of the studied steels, an FeCO3 corrosion product layer was formed within two days of exposure at low wall shear stress at 80°C, pH 6.6, and partial pressure of CO2 of 1.5 bar (1.5 bar pCO 2). For all tested steels, the FeCO3 layer reduced the general corrosion rate to less than 1.0 mm/y. These "pre-formed" FeCO3 layers were then exposed to high liquid flow velocity and wall shear stress (535 Pa) for 3 days. This caused partial loss of

  4. Effect of Chemical Passivation Treatment and Flow on the Corrosion of 304 Stainless Steel in Hydrochloric Acid Solution

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Jie; Cheng, Cong Qian; Cao, Tie Shan [Dalian University of Technology, Dalian (China)

    2015-12-15

    Effects of passive film quality by chemical passivation and solution flow on the corrosion behavior of 304 stainless steel in HCl solution were investigated using a coloration indicator, and by corrosion weight loss, electrochemical polarization and element dissolution measurements. A high redness degree suggests a low passive-film integrity for 304 stainless steel following air exposure, while the minimum redness degree for the samples after chemical passivation suggests a high passive-film integrity. In the static condition, samples subjected to air exposure exhibited a high corrosion rate and preferential dissolution of Fe. Chemical passivation inhibited the corrosion rate due to the intrinsically high structural integrity of the passive film and high concentrations of Cr-rich oxides and hydroxide. Solution flow accelerated corrosion by promoting both the anodic dissolution reaction and the cathodic reaction. Solution flow also altered the preferential dissolution to fast uniform dissolution of metal elements.

  5. Effects of hydroxyapatite/Zr and bioglass/Zr coatings on morphology and corrosion behaviour of Rex-734 alloy.

    Science.gov (United States)

    Say, Y; Aksakal, B

    2016-06-01

    To improve corrosion resistance of metallic implant surfaces, Rex-734 alloy was coated with two different bio-ceramics; single-Hydroxyapatite (HA), double-HA/Zirconia(Zr) and double-Bioglass (BG)/Zr by using sol-gel method. Porous surface morphologies at low crack density were obtained after coating and sintering processes. Corrosion characteristics of coatings were determined by Open circuit potential and Potentiodynamic polarization measurements during corrosion tests. Hardness and adhesion strength of coating layers were measured and their surface morphologies before and after corrosion were characterized by scanning electron microscope (SEM), XRD and EDX. Through the SEM analysis, it was observed that corrosion caused degradation and sphere-like formations appeared with dimples on the coated surfaces. The coated substrates that exhibit high crack density, the corrosion was more effective by disturbing and transmitting through the coating layer, produced CrO3 and Cr3O8 oxide formation. It was found that the addition of Zr provided an increase in adhesion strength and corrosion resistance of the coatings. However, BG/Zr coatings had lower adhesion strength than the HA/Zr coatings, but showed higher corrosion resistance.

  6. Effects of Cl- and SO2-4 Ions on Corrosion Behavior of X70 Steel

    Institute of Scientific and Technical Information of China (English)

    Junwei WU; Xiaogang LI; Cuiwei DU; Song WANG; Yiquan SONG

    2005-01-01

    Corrosion behaviors of X70 steel were studied by means of electrochemical experiments and morphology observation.First, through potentiodynamic polarization in solution of various Cl- ions concentration, it was found that Epit began to appear in solution of Cl- concentration above 0.1 mol/L, and there was a critical point of Cl- concentration between 0.05 mol/L and 0.1 mol/L, below which the extent of pitting and general corrosion were trivial, while in solution of Cl- concentration above 0.1 mol/L, general and pitting corrosion became greater as the increasing of Cl- concentration. All of them were confirmed by the SEM observations after anodic polarization. Second, via the potentiodynamic polarization curves of X70 steel in 0.5 mol/L Cl- solution with 0, 0.05, 0.5 and 1 mol/L SO42-ions, it was found SO42- ions were able to inhibit corrosion aroused from Cl- ions, accordingly a model was set up to describe the process. In addition, to further explore the inhibited effect of SO42- ions, EIS was used in solutions of different Cl- and SO42- concentrations, the results revealed that the e(ectrochemical resistance has a relation with the [SO42-]/[Cl-], that was, the bigger the value of [SO42-]/[Cl-], the greater the electrochemical resistance.

  7. Effect of organic additives on the corrosion resistance properties of electroless nickel deposits

    Energy Technology Data Exchange (ETDEWEB)

    Liu Haiping [Department of Applied Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Li Ning [Department of Applied Chemistry, Harbin Institute of Technology, Harbin 150001 (China)], E-mail: lininghit@163.com; Bi Sifu; Li Deyu; Zou Zhongli [Department of Applied Chemistry, Harbin Institute of Technology, Harbin 150001 (China)

    2008-02-29

    The effects of two organic additives, 3-S isothiuronium propyl sulfonate (UPS) and thiourea (TU) on the properties of electroless nickel (EN) deposit were investigated. The properties of EN deposits were examined by electrochemical impedance spectroscopy (EIS) and nitric acid corrosion test in combination with scanning electron microscope, X-ray fluorescence spectrometer, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy analysis. The results show that TU and UPS had different influences on the morphology of EN deposits. The two additives decreased phosphorus content and increased sulfur content in the EN deposit. XRD studies indicated that addition TU or UPS could enhance the crystallization of EN deposits. EIS studies demonstrated that the EN coating with TU or UPS has a lower corrosion resistance. However, the nitric acid test indicated that the corrosion resistance of EN deposit could be improved by adding UPS to EN bath. A cause for understanding the increase of the nitric acid corrosion resistance with UPS was indicated based on the above experiments.

  8. [Effect of aurum coating on corrosion resistance of Ni-Cr alloy].

    Science.gov (United States)

    Chen, Zhi-hong; Liu, Li; Mao, Ying-jie

    2007-02-01

    To evaluate the effect of aurum coating on corrosion resistance of Ni-Cr alloy in artificial saliva environment. The corrosion potential (E(corr)), self-corrosion current density (I(corr)), and polarization resistance (R(p)) of three alloys were measured using electrochemical methods to compare the difference of corrosion resistance between aurum-coated Ni-Cr alloy and Ni-Cr alloy or Au alloy. Meanwhile, microstructural and phase diffraction was examined with field scanning electromicroscopy (FSEM) and surface chemical analysis was performed by energy diffraction X-ray (EDX). The I(corr) of aurum-coated Ni-Cr alloy was (0.70 +/- 0.20) x 10(-6) A/cm2, which was significantly higher than that of Au alloy (P Cr alloy (P coated Ni-Cr alloy was (34.77 +/- 12.61) KOmega.cm2, which was higher than that of Ni-Cr alloy (P Cr alloy coated with aurum was better than that of Ni-Cr alloy. The results of EDX indicated that released Ni and Cr of Ni-Cr alloy coated with aurum after test were less than those of Ni-Cr alloy (P coated Ni-Cr alloy is higher than that of Ni-Cr alloy.

  9. [Effects of TiSi coating on corrosion resistance of dental Co-Cr alloy].

    Science.gov (United States)

    Hu, Bin; Chen, Jie; Zhang, Fu-qiang

    2011-12-01

    To investigate the effect of titanium-silicon(TiSi) coating on corrosion resistance of dental CoCr alloy. The commonly used CoCr alloy was cast into 10mm×10mm×3mm specimen in size. Then the specimen was coated with TiSi on the surface by sol-gel method. The specimens were immersed in artificial saliva. Weight loss method was used to analyze corrosion rate. Element analysis using Auger Electron Spectroscopy (AES) was performed to compare the content of element before and after coating of TiSi in artificial saliva. SAS8.0 software package was used for statistical analysis. By weight lost method, before and after coating TiSi, the corrosive rate was 0.163 g·m(-2)·h(-1) and 0.138 g·m(-2)·h(-1) respectively. With AES, in Co-Cr alloy not coating TiSi, atomic concentration (g·m(-2)) of Ni, Co, Cr and Si was 7.728582657,0.008801153,0.306195965 and 0.194851978,respectively. After coating Ti-Si,the content of Ni, Co, Cr and Si and 4.745189808,0.004718889, 0.153195362 and 0.778406136, respectively. The release rate of the Ni,Co,cr were decreased after coating. TiSi coating can improve corrosion resistance of CoCr alloy.

  10. Study On The Effect Of Corrosion Behaviour Of Stainless Steel Before And After Carburizing Heat Treatment

    Science.gov (United States)

    Sulaiman, S. A.; Alias, S. K.; Ahmad, S.; Fauzi, M. H. Mohd; Ahmad, N. N.

    2016-11-01

    This study investigates the effect of corrosion behaviour of stainless steel before and after carburizing process. All samples were prepared based on the testing specification requirement and the chemical compositions of the stainless steel were obtained using spectrometer tester. Samples were then undergoing pack carburizing process by adding 50g of carbon powder as the carburizing agent. Then the samples were heated at 900 °C and 950 °C for 8 hours. To obtain corrosion rate, weight loss test was conducted and the samples were immersed in three different solutions which were distilled water, hydrochloric acid and sodium chloride. Hardness and density test were employed to measure the physical properties of the ASTM 304 stainless steel. The microstructures of all samples were observed using Olympus BX41M optical microscope. The resulting phases after each heat treatment were tested by x-ray diffraction (XRD) tester. The percentage of corrosion values, determined from this technique, showed fairly good agreement. Carburizing process produced a carburizing layer improved mechanical properties and corrosion resistance abilities

  11. Effect Of Heat Treatment On The Corrosion Resistance Of Aluminized Steel Strips

    Directory of Open Access Journals (Sweden)

    Żaba K.

    2015-09-01

    Full Text Available The paper presents the results of corrosion resistance of heat treated aluminized steel strips. Products coated by Al-10Si alloy are used among others in a manufacturing process of welded pipes as the elements of the car exhaust systems, working in high temperatures and different environments (eg. wet, salty. The strips and tubes high performance requirements are applied to stability, thickness and roughness of Al-Si coating, adhesion and corrosion resistance. Tubes working in elements of exhaust systems in a wide range of temperatures are exposed to the effects of many aggressive factors, such as salty snow mud. It was therefore decided to carry out research on the impact of corrosion on the environmental influence on heat treated aluminized steel strips. The heat treatment was carried out temperatures in the range 250-700°C for 30, 180, 1440 minutes. Then the coatings was subjected to cyclic impact of snow mud. Total duration of treatment was 12 months and it was divided into three stages of four months and at the end of each stage was made the assessment of factor of corrosion. The results are presented in the form of macroscopic, microscopic (using a scanning electron microscope observations and the degree and type of rusty coating.

  12. Effect of hydrogen uptake on the electrochemical corrosion of N18 zircaloy under gamma irradiation

    Science.gov (United States)

    Xin, Z. Y.; Ling, Y. H.; Bai, Y. K.; Zeng, C.; Wang, S.; Clara, J. C.

    2016-12-01

    It has been well recognized that dramatic hydrogen uptake occurred in zircaloy after kinetic transition and porous structure was observed subsequently due to phase transformation of tetragonal to monoclinic zirconia. Therefore, how hydrogen solute and gamma-induced capillary-embedded hydrolysis influence the corrosion of zircaloy is an intriguing issue. In this work, the effect of hydrogen uptake and gamma irradiation on corrosion of N18 zircaloy was studied. Raman spectra and atomic force microscopy (AFM) were employed to analyse phase structure and surface morphology. Potentiodynamic polarization and electrochemical impedance spectroscopy were utilized to qualitatively evaluate the electron transfer properties of the oxide film formed on the zircaloy surface after corrosion. The depth profile and surface chemical states of involving elements were analysed by auger electron spectroscopy (AES) and X-ray photoelectron spectroscopy (XPS), respectively. It was found that hydrogen permeation can decline the integrity and impedance semicircle of the oxide films, the more the hydrogen uptake is; the smaller magnitude of impedance will be. In view of the gamma irradiation, it is demonstrated that it promotes the corrosion rate slightly. Based on the irradiation theory and existing phenomena, the underlying mechanism is proposed.

  13. Grain boundary network control and its effect on intergranular corrosion resistance of Alloy 690

    Energy Technology Data Exchange (ETDEWEB)

    Shuang Xia; Hui Li; Chang Liang Hu; Ting Guang Lui; Bang Xin Zhou; Wen Jue Chen [Institute of Materials, Shanghai University, P.O. Box 269, 149 Yanchang Road (China)

    2011-07-01

    Grain boundary engineering was carried out in Alloy 690 tube sample and its effect on the intergranular corrosion resistance was investigated. Through small amount of deformation by cold drawing and short time annealing at high temperature, the proportion of low {Sigma} coincidence site lattice (CSL) grain boundaries of the Alloy 690 tube sample can be enhanced to about 75% which mainly were of {Sigma}3{sup n} (n = 1, 2, 3...) type. In this case, the grain boundary network (GBN) was featured by the formation of large grain-clusters produced by multiple twinning during recrystallization. All of the grains inside this kind of cluster had {Sigma}3{sup n} mutual mis-orientations, and hence all the boundaries inside the cluster were of {Sigma}3{sup n} type and form many interconnected {Sigma}3{sup n} type triple junctions. The weight losses due to grain dropping during intergranular corrosion for the samples with the modified GBN were much less than that with conventional microstructure. Based on the characterization by scanning electron microscope (SEM) and electron backscatter diffraction (EBSD) technique, it was shown that the large grain-cluster microstructure played a key role in enhancing the intergranular corrosion resistance: 1) the large grain-cluster can arrest the penetration of intergranular corrosion; 2) the large grain-cluster can protect the under layer microstructure. (authors)

  14. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  15. Two new supramolecular metal diphosphonates: Synthesis, characterization, crystal structure and inhibiting effects on metallic corrosion

    Science.gov (United States)

    Gholivand, Khodayar; Yaghoubi, Rouhollah; Farrokhi, Alireza; Khoddami, Shahram

    2016-11-01

    Two new divalent metal(II) aminodiphosphonates with layered structure, namely, Cu(H3L1)2·2H2O (1), [H4L1=methyl-N(CH2PO3H2)2] and Cd2(H2L2)4(2), [H4L2=n-propyl-N(CH2PO3H2)2] were synthesized and characterized. The Cu(II) ions in complex 1 are octahedrally coordinated by four oxygen atoms from two chelating ligands and two phosphonate oxygen atoms from two neighboring Cu(H3L1)2 units. The Cu(H3L1)2 units are interconnected by bridging phosphonate groups, forming a 2-D metal phosphonate layer. The structure of complex 2 contains two unique Cd(II) ions octahedrally-coordinated by six phosphonate oxygen atoms from four H2L2 diphosphonate anions. Corrosion inhibition performances of 1 and 2 were also compared with each other in order to study the effect of combinations of externally added Cd/H4L2 and Cu/H4L1 (1:1 ratio) on corrosion rates of carbon steel. It was found that at pH 3.0, Cd/H4L2 or Cu/H4L1 combinations do not have noticeable corrosion inhibition efficiency for carbon steel. In contrast, at pH 7.0, higher corrosion inhibition efficiency was achieved for Cd/H4L2. Physical characterizations such as scanning electron microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were applied to study the corrosion specimens and film material.

  16. Effects of surface roughness on corrosion resistance of pure Titanium:An in vivo observation

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-mei; WANG Shao-hai; WANG Da-lin; GUO Tian-wen; QI Wen-sheng

    2005-01-01

    Objective: To study the effect of surface configuration and roughness on the corrosion resis tance of pure Titanium (Ti) after used in oral environment for half a year. Methods :Three edentulous volunteers with healthy oral mucosa participated in an in vivo study. Four kinds of pure Ti testing pieces with different surface roughness were fixed in the polished surface of upper complete dentures and the other in the tissue surface of the dentures. After 6-month wearing the denture, dynamic polarization curves were traced with electrochemical method. Results :Ep and Ip of specimen used in oral cavity was higher than that left in air,which meant corrosion resistance falling. Compared to plane one,Ecorr of wrinkly specimen was more positive,and Ep and Ip were more higher,so its corrosion resistance reduced. With the increase of surface roughness,Ep and Ip increased from 0. 937 V and 1. 810 μA (Group Ⅱ ) to 1. 701 V and 2. 252 μA (Group Ⅳ )respectively,there was even no passivation in Group Ⅲ (which was the most coarse),so proneness to corrosion enhanced. For specimen with the same surface roughness ,Ep and Ip of Group Ⅳ (1. 701 V and 2. 252 μA respectively),which was placed on polished surface of denture base,was higher than that on tissue surface (Group V , 1. 304 V, 1. 946 μA). Conclusion:From the perspective of corrosion behavior,wrinkly surface should not be adopted when pure Ti prosthesis is used ,and surface roughness on the polishing surface of pure Ti prosthesis should be paid more attention,especially on clasps and connectors,where there is often more force to be exerted.

  17. Effect of Surface Modification on Corrosion Resistance of Pure Titanium. An in Vivo Observation

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-mei; GUO Tian-wen; WANG Da-lin

    2006-01-01

    Objective: The aim of this experiment is to study the effect of three methods of surface modification on the corrosion resistance of commercial pure Titanium when used in oral environment for half a year. Method: 48 specimens of pure titanium were made and divided into four groups randomly, one group was selected randomly as Group Ⅰ(control group), the other three groups were treated by three methods of surface modification individually, Group Ⅱ: heating oxidation in air(400℃,30min.), Group Ⅲ : anodization(45 volts, 10 min.), Group Ⅳ: TiN coating(firing temperature 200℃ , total coating time 62min.). Six edentulous volunteers with healthy oral mucosa participated in the in vivo study. One testing piece from each group was selected and fixed in the polished surface of upper complete dentures. Dynamic polarization curves were traced with electrochemical method after the specimens were placed either in oral cavity or in air for 6 months. Results: After all specimens were used, Ecorr altered in every group , Ecorr from high to low were in turn: TiN coating group > heating oxidation group > anodization group >control group, no obvious passive potential Ep and Ip was found in control group.Heating oxidation in air exhibited similar Ep to anodization, but Ip was remarkably lower than that of anodization; TiN coating showed obviously different polarization curves compared with heating -oxidation group and anodization group, Ecorr was positive, and no Ep and Ip was found. Conclusion: Under present experimental condition, all the three treatment methods could enhance corrosion resistance of pure titanium in oral environment, heating oxidation in air exhibited better resistance to corrode than anodization, TiN coating possessed the most excellent corrosion resistance, even after exposed in oral condition for 6 months, there was little change of corrosion resistance. Therefore TiN coating could be adopted to improve corrosion resistance of pure titanium in

  18. Effect of Deleterious Phases on Corrosion Resistance of Duplex Stainless Steel (2205

    Directory of Open Access Journals (Sweden)

    AbdulKadar M. Godil

    2013-07-01

    Full Text Available Duplex stainless steel is a Ferritic(BCC-Austenitic(FCC steel, covers the advantages of both Austenitic and Ferritic Stainless steels. They having good mechanical and corrosion resistance properties are widely used in many industries like chemical plants, refineries for critical equipments such as pressure vessels, heatexchangers, water heaters. Major problem occurs with duplex steels when they are worked or heated above about temperature of 280°C. Detrimental phases like Sigma, Chi, Laves and Alpha prime form when the Duplex steels are treated above this temperature and they retard the properties of Duplex stainless steels. They also cause embrittlement above temperature of 475°C called “475°C embrittlement”. During welding of duplex steels, Secondary austenite also forms, which is also one of the harmful phases in duplex steels. Among all of these phases, Sigma (σ is extremely harmful to the corrosion resistance of steel. Due to these limitations duplexgrades are not used above certain temperature ranges. In this experimental work a plate of duplex grade 2205 in hot worked condition was procured from TCR Advanced Engineering Pvt. Ltd., GIDC, Vadodara. Initially chemical composition of the plate was checked with emission spectrometer, tensile test and hardness tests werecarried out for comparing with the standard data. As there was no Sigma phase detected when tested with ASTM 930 in the received sample, Sigma phase was intentionally produced by giving heat treatment in the range of 700-850°C. Sigma phases were quantified with ASTM 930 practice A, by electrolytic etching with 40% NaOH. The effect of Sigma phase on corrosion resistance was measured by ASTM G48. The pitting corrosion resistance was evaluated in terms of average pit depth and overall corrosion rate.

  19. Effect of anodization on corrosion behaviour and biocompatibility of Cp-titanium in simulated body fluid

    Indian Academy of Sciences (India)

    Archana Singh; B P Singh; Mohan R Wani; Dinesh Kumar; J K Singh; Vakil Singh

    2013-10-01

    The objective of this investigation is to study the effectiveness of anodized surface of commercial purity titanium (Cp-Ti) on its corrosion behaviour in simulated body fluid (SBF) and proliferation of osteoblast cells on it, to assess its potentiality as a process of surface modification in enhancing corrosion resistance and osseointegration of dental implants. Highly ordered nano-porous oxide layer, with nano-sized pores, is developed on the surface of Cp-Ti through electrochemical anodization in the electrolyte of aqueous solution of 0.5% HF at 15 V for 30 min at 24 °C. The nano-porous feature of the anodized surface is characterized by field-emission scanning electron microscope (FESEM). Pores of some anodized samples are sealed by exposing the anodized surface in boiling water. Corrosion behaviour of the anodized specimen is studied in Ringer’s solution at 30 ± 2 °C, using electrochemical impedance and cyclic polarization technique. Biocompatibility of the anodized surface is accessed using MG63 osteoblast cells. Both corrosion as well as pitting resistance of Cp-Ti in simulated body fluid are found to be highest in the anodized and sealed condition and followed in decreasing order by those of anodized and unanodized ones. Significantly higher MG63 osteoblast cell proliferations are found on the anodized surface than that on the unanodized one. Anodized Cp-Ti develops nano-size surface pores, like that of natural bone. It enhances corrosion and pitting resistance and also the process of osteoblast cell proliferation on Cp-Ti.

  20. Effect of Drag Reducing Polymer and Suspended Solid on the Rate of Diffusion Controlled Corrosion in 90° Copper Elbow

    Science.gov (United States)

    Fouad, Mohamed Ahmed; Zewail, Taghreed Mohamed; Amine, Nieven Kamal Abbes

    2016-06-01

    Rate of diffusion controlled corrosion in 90° Copper Elbow acidified dichromate has been investigated in relation to the following parameters: effect of solution velocity in the absence and presence of drag- reducing polymer on the rate of diffusion controlled corrosion, and effect of the presence of suspended solids on the rate of diffusion controlled corrosion. It was found that the presence of drag reducing polymer inhibited the rate of mass transfer, while the presence of suspended solid increased significantly the rate of mass transfer.

  1. Effects of disinfectant and biofilm on the corrosion of cast iron pipes in a reclaimed water distribution system.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Hu, Xuexiang; Yang, Min; Qu, Jiuhui

    2012-03-15

    The effects of disinfection and biofilm on the corrosion of cast iron pipe in a model reclaimed water distribution system were studied using annular reactors (ARs). The corrosion scales formed under different conditions were characterized by X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), and scanning electron microscopy (SEM), while the bacterial characteristics of biofilm on the surface were determined using several molecular methods. The corrosion scales from the ARs with chlorine included predominantly α-FeOOH and Fe2O3, while CaPO3(OH)·2H2O and α-FeOOH were the predominant phases after chloramines replaced chlorine. Studies of the consumption of chlorine and iron release indicated that the formation of dense oxide layers and biofilm inhibited iron corrosion, causing stable lower chlorine decay. It was verified that iron-oxidizing bacteria (IOB) such as Sediminibacterium sp., and iron-reducing bacteria (IRB) such as Shewanella sp., synergistically interacted with the corrosion product to prevent further corrosion. For the ARs without disinfection, α-FeOOH was the predominant phase at the primary stage, while CaCO3 and α-FeOOH were predominant with increasing time. The mixed corrosion-inducing bacteria, including the IRB Shewanella sp., the IOB Sediminibacterium sp., and the sulfur-oxidizing bacteria (SOB) Limnobacter thioxidans strain, promoted iron corrosion by synergistic interactions in the primary period, while anaerobic IRB became the predominant corrosion bacteria, preventing further corrosion via the formation of protective layers. Copyright © 2011 Elsevier Ltd. All rights reserved.

  2. The effect of discontinuities on the corrosion behaviour of copper canisters

    Energy Technology Data Exchange (ETDEWEB)

    King, F. [Integrity Corrosion Consulting Ltd, Calgary, AL (Canada)

    2004-03-01

    smaller discontinuities will die once they reach this maximum size. Death of propagating pits will be compounded by the decrease in oxygen flux to the canister as the repository environment becomes anoxic. Surface discontinuities could impact the SCC behaviour either through their effect on the local environment or via stress concentration or intensification. There is no evidence that surface discontinuities will affect the initiation of SCC by ennoblement of the corrosion potential or the formation of locally aggressive conditions. Stress concentration at pits could lead to crack initiation under some circumstances, but the stress intensity factor for the resultant cracks, or for pre-existing crack-like discontinuities, will be smaller than the minimum threshold stress intensity factor (K{sub ISCC}) for copper reported in the literature. Therefore, any cracks that do initiate will tend to become dormant. In summary, there is no evidence that weld discontinuities will adversely affect the localised corrosion or SCC behaviour of copper canisters. The predicted service life of the canisters is not affected by the presence of such features.

  3. Effect of microstructure on the corrosion and deformation behavior of a newly developed 6Mn-5Cr-1.5Cu corrosion-resistant white iron

    Science.gov (United States)

    Rao, P. N. V. R. S. S. V. Prasada; Patwardhan, A. K.; Jain, N. C.

    1993-02-01

    An experimental study has been made of the effect of heat treatment on the transformation behavior of a 4.8 pct Cr white iron, alloyed with 6 pct Mn and 1.5 pct Cu, by employing optical metallography, X-ray diffractometry, and differential thermal analysis (DTA) techniques, with a view to assess the suitability of the different microstructures in resisting aqueous corrosion. The matrix microstructure in the as-cast condition, comprising pearlite + bainite/martensite, transformed to austenite on heat-treating at all the temperatures between 900 °C and 1050 °C. Increasing the soaking period at each of the heat-treating temperatures led to an increase in the volume fraction and stability of austenite. M3C was the dominant carbide present in the as-cast condition. On heat-treating, different carbides formed: M23C6 carbide was present on heat-treating at 900 °C and 950 °C; on heat-treating at 1000 °C, M7C3 formed and persisted even on heattreating at 1050 °C. The possible formation of M5C2 carbide in the as-cast and heat-treated conditions (900 °C and 950 °C) is also indicated. Dispersed carbides (DC), present in austenite up to 950 °C, mostly comprised M3C and M5C2. On stress relieving of the heat-treated samples, M7C3-type DC also formed. The hardness changes were found to be consistent with the micro-structural changes occurring on heat-treating. The as-cast state was characterized by a reasonable resistance to corrosion in 5 pct NaCl solution. On heat-treating, the corrosion resistance improved over that in the as-cast state. After 4 hours soaking, increasing the temperature from 900 °C to 1050 °C led to an improvement in corrosion resistance. However, after 10 hours soaking, corrosion resistance decreased on increasing the temperature from 900 °C to 950 °C and improved thereafter on increasing the heat-treating temperature. Deformation behavior responded to the microstructure on similar lines as the corrosion behavior. Although in an early stage of

  4. Predicting Effects of Corrosion Erosion of High Strength Steel Pipelines Elbow on CO2-Acetic Acid (HAc) Solution

    Science.gov (United States)

    Asmara, Y. P.; Ismail, M. F.; Giok Chui, L.; Halimi, Jamiludin

    2016-02-01

    Simultaneously effect of erosion combined with corrosion becomes the most concern in oil and gas industries. It is due to the fast deterioration of metal as effects of solid particles mixed with corrosive environment. There are many corrosion software to investigate possible degradation mechanisms developed by researchers. They are using many combination factors of chemical reactions and physical process. However effects of CO2 and acid on pipelines orientations are still remain uncovered in their simulation. This research will investigate combination effects of CO2 and HAc on corrosion and erosion artificial environmental containing sands particles in 45°, 90° and 180° elbow pipelines. The research used theoretical calculations combined with experiments for verification. The main concerns are to investigate the maximum erosion corrosion rate and maximum shear stress at the surface. Methodology used to calculate corrosion rate are Linear Polarization Resistance (LPR) and weight loss. The results showed that at 45°, erosion rate is the more significant effects in contributing degradation of the metal. The effects of CO2 and HAc gave significant effects when flow rate of the solution are high which reflect synergism effects of solid particles and those chemical compositions.

  5. [The effect of fluoride on electrochemical corrosion of the dental pure titanium before and after adhesion of Streptococcus mutans].

    Science.gov (United States)

    Geng, Li; Qiao, Guang-yan; Gu, Kai-ka

    2016-04-01

    To investigate the effect of fluoride on electrochemical corrosion of the dental pure titanium before and after adhesion of Streptococcus mutans. The dental pure titanium specimens were tested by electrochemical measurement system including electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curve (PD) methods in artificial saliva with 0 g/L and 1.0 g/L sodium fluoride before and after dipped into culture medium with Streptococcus mutans for 24 h. The corrosion parameters, including the polarization resistance (R(ct)), corrosion potential (E(corr)), pitting breakdown potential (E(b)), and the difference between E(corr) and E(b) representing the "pseudo-passivation" (ΔE) obtained from the electrochemical tests were used to evaluate the corrosion resistance of dental pure titanium. The data were statistically analyzed by 2×2 factorial statistical analysis to examine the effect of sodium fluoride and adhesion of Streptococcus mutans using SPSS 12.0 software package. The results showed that the corrosion parameters including R(ct), Ecorr, E(b), and ΔE of pure titanium had significant difference between before and after adhesion of Streptococcus mutans in the same solution(Pdental pure titanium was prone to corrosion in artificial saliva with sodium fluoride. The corrosion resistance of pure titanium decreased distinctly after immersed in culture medium with Streptococcus mutans.

  6. Effects of Solution and Aging Treatments on Corrosion Resistance of As-cast 60NiTi Alloy

    Science.gov (United States)

    Qin, Qiuhui; Wen, Yuhua; Wang, Gaixia; Zhang, Lanhui

    2016-12-01

    60NiTi alloy has become a competitive candidate for bearing applications due to its shape memory effect, superelasticity, high strength, hardness, excellent abrasion resistance and corrosion resistance, etc. However, the relationship between its corrosion resistance and heat treatment is not clearly understood. Therefore, we used OM, XRD, SEM and EDS to study the evolution of microstructure in as-cast, solution-treated and aged 60NiTi alloy. Besides, the potentiodynamic polarization and salt spray test were used to compare corrosion resistance of 60NiTi alloy and 316 stainless steel and to study the effect of microstructures on corrosion resistance of 60NiTi alloy. The results show that the corrosion resistance of as-cast 60NiTi alloy is comparable to that of 316 stainless steel, but the corrosion resistance of solution-treated and aged 60NiTi alloys is much superior. The significantly reduced Ni3Ti phase after the solution and aging treatments is responsible for the remarkable improvement in the corrosion resistance of as-cast 60NiTi alloy.

  7. Evaluating the effects of hydroxyapatite coating on the corrosion behavior of severely deformed 316Ti SS for surgical implants

    Energy Technology Data Exchange (ETDEWEB)

    Mhaede, Mansour, E-mail: mansour.mhaede@yahoo.com [Institute of Materials Science and Engineering, Clausthal University of Engineering, Agicolastr.6, 38678 Clausthal-Zellerfeld (Germany); Faculty of Engineering, Zagazig University, 44519 Zagazig (Egypt); Ahmed, Aymen; Wollmann, Manfred; Wagner, Lothar [Institute of Materials Science and Engineering, Clausthal University of Engineering, Agicolastr.6, 38678 Clausthal-Zellerfeld (Germany)

    2015-05-01

    The present work investigates the effects of severe plastic deformation by cold rolling on the microstructure, the mechanical properties and the corrosion behavior of austenitic stainless steel (SS) 316Ti. Hydroxyapatite coating (HA) was applied on the deformed material to improve their corrosion resistance. The martensitic transformation due to cold rolling was recorded by X-ray diffraction spectra. The effects of cold rolling on the corrosion behavior were studied using potentiodynamic polarization. The electrochemical tests were carried out in Ringer's solution at 37 ± 1 °C. Cold rolling markedly enhanced the mechanical properties while the electrochemical tests referred to a lower corrosion resistance of the deformed material. The best combination of both high strength and good corrosion resistance was achieved after applying hydroxyapatite coating. - Highlights: • Cold rolling markedly increases the hardness of SS 316Ti from 125 to 460 HV10. • Higher deformation degrees lead to lower corrosion resistance. • Application of HA-coating leads to significant improvement of the corrosion resistance.

  8. Resistive Memory for Harsh Electronics: Immunity to Surface Effect and High Corrosion Resistance via Surface Modification

    Science.gov (United States)

    Huang, Teng-Han; Yang, Po-Kang; Lien, Der-Hsien; Kang, Chen-Fang; Tsai, Meng-Lin; Chueh, Yu-Lun; He-Hau, Jr.

    2014-03-01

    The tolerance/resistance of the electronic devices to extremely harsh environments is of supreme interest. Surface effects and chemical corrosion adversely affect stability and operation uniformity of metal oxide resistive memories. To achieve the surrounding-independent behavior, the surface modification is introduced into the ZnO memristors via incorporating fluorine to replace the oxygen sites. F-Zn bonds is formed to prevent oxygen chemisorption and ZnO dissolution upon corrosive atmospheric exposure, which effectively improves switching characteristics against harmful surroundings. In addition, the fluorine doping stabilizes the cycling endurance and narrows the distribution of switching parameters. The outcomes provide valuable insights for future nonvolatile memory developments in harsh electronics.

  9. Redox conditions effect on flow accelerated corrosion: Influence of hydrazine and oxygen

    Energy Technology Data Exchange (ETDEWEB)

    Bouvier, O. de [EDF, R and D Div., Moret sur Loing (France); Bouchacourt, M. [EDF, Engineering and Service Div., Villeurbanne (France); Fruzzetti, K. [EPRI, Science and Technology Div., Palo Alto, CA (United States)

    2002-07-01

    Flow accelerated corrosion (FAC) of carbon steels has been studied world-wide for more than twenty years and is now fairly well understood. The influence of several parameters like water chemistry (i.e. pH and oxygen content), temperature, hydrodynamic or mass transfer conditions (i.e. flow velocity, geometry, steam quality..) and steel composition on the corrosion kinetics has been demonstrated both theoretically and experimentally. However, the effect of a reducing environment and variable redox conditions have not yet been fully explored. It's well known that a reducing environment is effective in increasing the resistance of steam generator tubing to intergranular attack / stress corrosion cracking (IGA/SCC) and pitting. In that way, secondary water chemistry specifications have been modified from low hydrazine to high hydrazine chemistry in the steam-water circuit. Nevertheless, increasing hydrazine levels up to 200 {mu}g/kg could have a detrimental effect by potentially enhancing the FAC process. Moreover, in order to have a complete understanding of the possible impact of the water chemistry environment it is also important to consider the impact of redox conditions during shutdowns (cold and/or hot shutdowns) and start up periods when aerated water injections are made to maintain a constant water level in the Steam Generators from the auxiliary feedwater circuit. Therefore, a common EDF and EPRI R and D effort has been recently carried out to study the effects of hydrazine and oxygen on FAC. The results are presented as follows. (authors)

  10. Effect of Tryptophan on the corrosion behavior of low alloy steel in sulfamic acid

    OpenAIRE

    Hesham T.M. Abdel-Fatah; Salah A.M. Rashwan; S.M. Abd El Wahaab; Aliaa A.M. Hassan

    2016-01-01

    Sulfamic acid is widely used in various industrial acid cleaning applications. In the present work, the inhibition effect of Tryptophan (Tryp) on the corrosion of low alloy steel in sulfamic acid solutions at four different temperatures was studied. The investigations involved electrochemical methods (electrochemical impedance spectroscopy; EIS and the new technique electrochemical frequency modulation; EFM) as well as gravimetric measurements. The inhibition efficiency and the apparent activ...

  11. Surface Chemistry and Structural Effects in the Stress Corrosion of Glass and Ceramic Materials

    Science.gov (United States)

    1988-09-15

    the strength and fatigue characteristics of ZBLAN (zirconium barium-lanthanum-aluminum-sodium fluoride) optical glass fiber obtained from British...Surface Chemistry and Structural Effects in the Stress Corrosion of Glass and Ceramic Materlals 12. PERSONAL AUTHOR(S) Carlo G. Pantano 13a. TYPE OF...fluorozirconate glasses . °. DTICS ELEC T E DEC 09 I 20. DISTRIBUTION/ AVAILABILITY OF ABSTRACT 21.-A% RACT SECURITY CLASSIFICATION [BUNCLASSIFIED/UNLIMITED

  12. Study of the Effect of Swelling on Irradiation Assisted Stress Corrosion Cracking

    Energy Technology Data Exchange (ETDEWEB)

    Teysseyre, Sebastien Paul [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-09-01

    This report describes the methodology used to study the effect of swelling on the crack growth rate of an irradiation-assisted stress corrosion crack that is propagating in highly irradiated stainless steel 304 material irradiated to 33 dpa in the Experimental Breeder Reactor-II. The material selection, specimens design, experimental apparatus and processes are described. The results of the current test are presented.

  13. Effect of ultrasonic vibration on the dechromisation corrosion of a CuCr alloy in HCl solution

    Institute of Scientific and Technical Information of China (English)

    XU Tao; GAO Huawei; LIU Jianhua; YU Cuiyan

    2007-01-01

    The effect of ultrasonic vibration on the dechromisation corrosion of a CuCr alloy in HCl solution was studied and the corrosion mechanisms were analyzed. It is found that ultrasonic vibration reduces the dechromisation incubation time, accelerates the dechromisation corrosion rate, decreases the temperature and concentration of HCl solution, and when the dechromisation occurs it seriously weakens the microstructure of dechromisation layer. It is concluded that ultrasonic vibration can accelerate destruction of the passivation film on the Cr surface and increase the activities of Cl- and Cr.

  14. Effect of Temperature on the Galvanic Corrosion of Cu-Ni Alloy/High Strength Steel in Seawater

    Directory of Open Access Journals (Sweden)

    Wang Chun Li

    2016-01-01

    Full Text Available The galvanic corrosion behavior of Cu-Ni Alloy(B10/high strength steel (921A has been studied using a zero-resistance ammeter (ZRA in seawater at different temperatures. As well as it was systemically investigated by weight loss measurements, electrochemical methods and scanning electron microscope.Results showed 921A acts as the anode and B10 act as the cathodes. The effect of temperature on the galvanic corrosion is important, the corrosion rate became higher with the temperature increased.

  15. Synergistic Inhibition Effect of Zinc Acetylacetonate and Benzothiazole in Epoxy Coating on the Corrosion of Mild Steel

    Science.gov (United States)

    Amoozadeh, S. M.; Mahdavian, M.

    2015-06-01

    The corrosion inhibition effect of zinc acetylacetonate (ZAA) and benzothiazole (BTH) mixture was evaluated for mild steel in 3.5% NaCl solution. To this end, ZAA:BTH mixtures ranged from 6:1 to 1:6 mol ratios were examined by weight loss and open circuit potential to obtain optimal mole ratio. The optimal mixture of ZAA:BTH at 1:5 mol ratio showed a significant corrosion inhibition efficiency proved by electrochemical impedance spectroscopy and polarization studies. The addition of the optimal mixture of ZAA:BTH to epoxy coating showed a considerable increase of corrosion protection evaluated by salt spray exposure.

  16. The Effect of Inhibitors on the Susceptibility of Al 6013/SiC Interface to Localized Corrosion

    Science.gov (United States)

    Ahmad, Zaki; Aleem, B. J. Abdul

    2009-03-01

    Al 6013-20 SiC (p) in tempers T4, O, and F is sensitive to localized corrosion in 3.5 wt.% NaCl because of the preponderance of the secondary phase particles of Cu, Fe, and Cr at the Al/SiC interface. Treatment with cerium chloride effectively inhibited the localized corrosion of the alloy by suppressing the cathodic reactions at Al 6013/SiC interface as shown by electrochemical investigations. Morphological studies showed the formation of a protective cerium oxide/hydroxide films, which suppresses the corrosion of the alloy.

  17. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    Prabhu Paulraj

    2015-08-01

    Full Text Available Duplex Stainless Steels (DSS and Super Duplex Stainless Steel (SDSS have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic phases and their effects on corrosion and mechanical properties. First the effect of various alloying elements on DSS and SDSS has been discussed followed by formation of various intermetallic phases. The intermetallic phases affect impact toughness and corrosion resistance significantly. Their deleterious effect on weldments has also been reviewed.

  18. Effects of Mo Composites on the Corrosion Behaviors of Low Alloy Steel

    Institute of Scientific and Technical Information of China (English)

    LIANG Chenghao; GUO Jianwei; HU Xianqi

    2007-01-01

    By using electrochemical and weight loss methods, the effect of MoO42-on the corrosion behaviors of low alloy steel was investigated in the 55%LiBr+0.07 mol/L LiOH solution at high temperature.The results show that MoO42-, being an anodic inhibitor, would form a passive film rapidly and impede both anodic and cathodic reactions. Moreover, Na2MoO4 effectively prevents corrosion in 55%LiBr+0.07 mol/L LiOH solution when its concentration is higher than 200 mg/L. Some elements of alloy, such as chromium and nickel, may cause the widening of passive potential region and the decrease of passive density, which indicates that the corrosion resistance increases. AES analysis shows that molybdenum participates in forming a protection film. The synergistic effect between chromium and molybdenum induces Cr-steel to be in passive state in lower Na2MoO4 concentration.

  19. Contribution of acoustic emission to monitor the effect of phosphate based inhibitor on the corrosion behavior of steel reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Nahali, Haifa [Laboratoire MATEIS CNRS UMR5511 (Equipe CorrIS), INSA-Lyon, Villeurbanne (France); Univ. de Tunis El Manar, Belvedere (Tunisia). Unite de Recherche ' ' Mecanique-Energetique' ' ; Dhouibi, Leila [Univ. de Tunis El Manar, Belvedere (Tunisia). Unite de Recherche ' ' Mecanique-Energetique' ' ; Idrissi, Hassane [Laboratoire MATEIS CNRS UMR5511 (Equipe CorrIS), INSA-Lyon, Villeurbanne (France)

    2014-11-01

    One of the most important causes of reinforced concrete structures deterioration is the corrosion of the reinforcement steel. This corrosion depends on the presence of aggressive agents such as chlorides in the surrounding medium. Numerous protection techniques have been employed to mitigate this corrosion. Among them, the use of corrosion inhibitors has been considered as one of the most effective solutions. In the present work, the influence of phosphate based inhibitor on the corrosion of reinforcing steels embedded in mortar, and immersed in sodium chloride solution, was investigated by acoustic emission technique. The monitoring of specimens shows that the phosphate based inhibitor addition in the mortar increase the threshold of chloride concentrations, causing the breakdown of steel passivation layer. Thus, the acoustic signatures of concrete fracture and of structure degradation during the corrosion of these specimens have been highlighted. Similarly, the mechanism of phosphate action in terms of preventing steel from corrosion in mortar specimens was analysed by characterization methods (SEM, XRD) of the steel-mortar interface.

  20. Effect of cerium conversion of A3xx.x/SiCp composites surfaces on salt fog corrosion behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A.; Merino, M.C.; Arrabal, R.; Viejo, F.; Carboneras, M.; Coy, A.E. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040, Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, 28691, Villanueva de la Canada, Madrid (Spain)

    2004-07-01

    A study of the effect of cerium conversion treatment on surface of four composites (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p) on their salt fog corrosion behaviour was performed. The conversion treatment was carried out using thermal activated full immersion in Ce(III) aqueous solutions. The matrix of A360/SiC/xxp composites is virtually free of Cu while the A380/SiC/xxp matrix contains 1.39-1.44 wt.%Ni and 3.13-3.45 wt.%Cu. Conversion performance was evaluated in neutral salt fog environment according to ASTM B117. The kinetics of the corrosion process were studied on the basis of gravimetric tests. The influence of SiCp proportion and matrix composition was evaluated and the nature of corrosion products was analysed by SEM and low angle XRD before and after accelerated testing to determine the influence of microstructural changes on corrosion behaviour during exposure to the corrosive environment. The Ce(III) precipitates on the cathodic sites, mainly on the intermetallic compounds, decreased both the cathodic current density and the corrosion rate of the composites tested. The presence of Cu in the matrix composition increased the corrosion rate, due to the galvanic couple Al/Cu. (authors)

  1. Effect of additive on corrosion resistance of NiFe2O4 ceramics as inert anodes

    Institute of Scientific and Technical Information of China (English)

    XI Jin-hui; XIE Ying-jie; YAO Guang-chun; LIU Yi-han

    2008-01-01

    In order to improve the corrosion resistance of NiFe2O4 ceramics as inert anode, additive V2O5 was added to raw materials NiO and Fe2O3. The inert anodes of nickel-ferrite ceramics were prepared by powder metallurgic method and the static corrosion rate in Na3AlF6-Al2O3 was determined by mass loss measurement. The effect of V2O5 on sintering property and corrosion resistance was studied. The results show that V2O5 can promote the grain to develop completely and improve sintering property. EDS results show the reaction product Ni2FeVO6 distributes along the grain boundary. The corrosion tests show that V2O5 is beneficial to improving corrosion resistance remarkably. The reasons that V2O5 can improve the corrosion resistance must be V2O5 promoting the gains to develop completely and Ni2FeVO6 distributes along the grain boundary. The stable structure can control the chemical dissolution of ceramics anode and the reinforced grain boundary can control the grain-boundary corrosion rate.

  2. Corrosion inhibitors; Los inhibidores de corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Godinez, L. A.; Meas, Y.; Ortega-Borges, R.; Corona, A.

    2003-07-01

    In this paper, we briefly describe the characteristics, cost and electrochemical nature of the corrosion phenomena as well as some of the technologies that are currently employed to minimize its effect. The main subject of the paper however, deals with the description, classification and mechanism of protection of the so-called corrosion inhibitors. Examples of the use of these substances in different aggressive environments are also presented as means to show that these compounds, or their combination, can in fact be used as excellent and relatively cheap technologies to control the corrosion of some metals. In the last part of the paper, the most commonly used techniques to evaluate the efficiency and performance of corrosion inhibitors are presented as well as some criteria to make a careful and proper selection of a corrosion inhibitor technology in a given situation. (Author) 151 refs.

  3. Electrochemical corrosion studies

    Science.gov (United States)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  4. Erosion-corrosion; Erosionkorrosion

    Energy Technology Data Exchange (ETDEWEB)

    Aghili, B

    1999-05-01

    A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment 32 refs, 16 figs, tabs

  5. Effect of Temperature and Electrolyte Composition on the Susceptibility of Alloy 22 to Localized Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    S.D. Day; K.J. Evans; G.O. Ilevbare

    2002-10-07

    The study of the electrochemical behavior of Alloy 22 has been carried out in various concentrated environments using different sample configurations. Comparisons were made between the electrochemical behaviors of Alloy 22 in concentrated chloride solutions, and in concentrated chloride solutions with nitrate ions (NO{sub 3}{sup -}). In other experiments, the effect of fluoride ions (F{sup -}) was investigated. These comparative studies were performed at various temperatures. The rate of corrosion was found to increase with increase in temperature. The presence of nitrate ions reduced corrosion attack on Alloy 22. F{sup -} was found to be more benign to Alloy 22 compared with chloride ions (Cl{sup -}). However a combination of F{sup -} and Cl{sup -} was found to initiate deeper crevices compared with the only Cl{sup -} in the electrolyte.

  6. Effect of corrosion of steel elements on the treatment of dairy wastewater in a UASB reactor.

    Science.gov (United States)

    Jędrzejewska Cicińska, M; Krzemieniewski, M

    2010-05-01

    Experiments were performed in parallel using two laboratory upflow anaerobic sludge blanket (UASB) reactors. One of the two reactors was packed with spiral elements made of steel wire with 48% iron content in order to examine the influence of the steel elements on the chemical oxygen demand (COD) and efficiency of phosphorus removal from synthetically prepared dairy wastewater. A strong relationship was found between anaerobic corrosion and efficiency of phosphorus removal. Phosphorus removal in the reactor packed with steel elements was between 16.4% and 64.4% higher than without the steel elements present. The anaerobic corrosion process improved COD removal efficiency by 1.0-3.1%, which was statistically significant. When steel elements were present the methane content of the biogas was increased by 6.7%. Increasing the organic loading rate had a strong effect on the anaerobic efficiency of the dairy wastewater treatment.

  7. Effect of Tryptophan on the corrosion behavior of low alloy steel in sulfamic acid

    Directory of Open Access Journals (Sweden)

    Hesham T.M. Abdel-Fatah

    2016-11-01

    Full Text Available Sulfamic acid is widely used in various industrial acid cleaning applications. In the present work, the inhibition effect of Tryptophan (Tryp on the corrosion of low alloy steel in sulfamic acid solutions at four different temperatures was studied. The investigations involved electrochemical methods (electrochemical impedance spectroscopy; EIS and the new technique electrochemical frequency modulation; EFM as well as gravimetric measurements. The inhibition efficiency and the apparent activation energy have been calculated in the presence and in the absence of Tryp. It is most probable that the inhibition property of Tryp was due to the electrostatic adsorption of the protonated form of Tryp on the steel surface. Adsorption of the inhibitor molecule, onto the steel surface followed the Temkin adsorption isotherm. The thermodynamic parameters of adsorption were determined and discussed. All of the obtained data from the three techniques were in close agreement, which confirmed that EFM technique can be used efficiently for monitoring the corrosion inhibition under the studied conditions.

  8. 3DII implantation effect on corrosion properties of the AISI/SAE 1020 steel

    Energy Technology Data Exchange (ETDEWEB)

    Dulce M., H.J.; Rueda V., Alejandro [Universidad Francisco de Paula Santander, A.A. 1055, Cucuta (Colombia); Dougar-Jabon, Valeri [Universidad Industrial de Santander, A.A. 678, Bucaramanga (Colombia)

    2005-08-01

    The three dimensional ion implantation technology (3DII) is one of the methods of improving the tribological characteristics and resistance to hydrogen embrittlement processes in metals. In this report, some results concerning the resistance effect of nitrogen ion implantation to oxidation of the sample, made of AISI/SAE 1020 steel, are given. The nitrogen ions were implanted in the discharge chamber of the JUPITER reactor. Both the treated and untreated samples were tested through potential-static measurements, which permitted to determine the corrosion current, the slopes that characterise the braking level of anode and cathode reactions. The polarization resistance near the corrosion potential is calculated. The results of the study encourage to consider the nitrogen ion implantation in high voltage and low pressure discharges as one of the methods of anticorrosive protection which do not change the geometric configuration of the treated steel pieces. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  9. Effect of Cold Drawing on Microstructure and Corrosion Performance of High-Strength Steel

    Science.gov (United States)

    Toribio, J.; Ovejero, E.

    1997-09-01

    This paper deals with the effect of cold drawing on a high-strength steel in wire form with pearlitic microstructure. Cold drawing produces a preferential orientation of the pearlite lamellae aligned parallel to the cold drawing direction, resulting in anisotropic properties with regard to fracture behaviour in air and aggressive environments (stress corrosion cracking). While the hot rolled bar has a randomly oriented microstructure in both transverse and longitudinal sections, the fully drawn wire presents a randomly oriented appearance in the transverse cross-section, but a marked orientation in the longitudinal cross-section. These microstructural characteristics affect the time-dependent behaviour of the steels when a crack is present in a corrosive or hydrogen environment and influences both the subcritical crack growth rate, the time to failure and the crack propagation path. It is shown that in the strongly drawn steels the crack changes its propagation path, and a micromechanical model is proposed to explain this behaviour.

  10. Adsorption Behavior and Inhibition Corrosion Effect of Sodium Carboxymethyl Cellulose on Mild Steel in Acidic Medium

    Institute of Scientific and Technical Information of China (English)

    BAYOL E; G(U)RTEN A.A; DURSUN M.; KAYAK(I)R(I)LMAZ K.

    2008-01-01

    The effect of sodium carboxymethyl cellulose (Na-CMC) on the corrosion behavior of mild steel in 1.0 mol· L-1 HC1 solution has been investigated by using weight loss (WL) measurement, potentiodynamic polarization, linear polarization resistance (LPR), and electrochemical impedance spectroscopy (EIS) methods. These results showed that the inhibition efficiency of Na-CMC increased with increasing the inhibitor concentration. Potentiodynamic polarization studies revealed that the Na-CMC was a mixed type inhibitor in 1.0 mol·L-1 HC1. The adsorption of the inhibitor on mild steel surface has been found to obey the Langmuir isotherm. The effect of temperature on the corrosion behavior of mild steel in 1.0 mol ·L-1 HC1 with addition of 0.04% of Na-CMC has been studied in the temperature range of 298-328 K The associated apparent activation energy (E*a) of corrosion reaction has been determined. Scanning electron microscopy (SEM) has been applied to investigate the surface morphology of mild steel in the absence and presence of the inhibitor molecules.

  11. Inhibition Effect of Substituted Thiadiazoles on Corrosion Activity of N80 Steel in HCl Solution

    Directory of Open Access Journals (Sweden)

    M. Yadav

    2013-01-01

    Full Text Available The inhibition effect of some prepared compounds, namely, thiadiazole derivatives, on N80 steel corrosion in 15% HCl solutions has been studied by using the weight loss, electrochemical polarization, and electrochemical impedance spectroscopy techniques. It was found that the inhibition efficiency of the thiadiazole derivatives, namely, 2-amino-5-(4-methoxyphenyl-1,3,4-thiazole (AMPT, 2-amino-5-phenyl-1,3,4-thiazole (APT, and 2-amino-5-(4-chlorophenyl-1,3,4-thiazole (ACPT, increases with the increase in concentration. Inhibition efficiency follows the order AMPT > APT > ACPT. The effect of temperature on the corrosion was investigated by the weight loss method, and some thermodynamic parameters were calculated. The inhibitive action may be attributed to the adsorption of inhibitor molecules on the active sites of the metal surface following Langmuir adsorption isotherm. Polarization measurements indicated that thiadiazole derivatives act as mixed-type corrosion inhibitor. The adsorption of thiadiazole derivatives on N80 surface exposed to inhibitor-containing solutions was confirmed using SEM and FT-IR spectra.

  12. Electrochemical corrosion of grinding media and effect of anions present in industrial waters; Corrosion electroquimica de medios de molienda y efecto de aniones presentes en aguas industriales

    Energy Technology Data Exchange (ETDEWEB)

    Magne, L.; Navarro, P.; Vargas, C.; Carrasco, S.

    2001-07-01

    The steel used in the minerals processing as grinding media (balls or bars), is an important input in terms of cost of the process. Considering the importance of the steel consumption in these processes, this work is guided to evaluate to laboratory scale the effect of the anions present in the industrial waters on the electrochemical corrosion of grinding media. Tests in electrochemical cell, were accomplished measuring potential and corrosion current to four electrodes that were manufactured using sufficiently pure sample of chalcopyrite, bornite, enargite and steel ball. The ions used in the tests were chlorides, sulfates, nitrates and carbonates in concentrations from 1 to 180 ppm in individual form or in mixtures, according to the levels measurement of these in industrial waters. (Author) 10 refs.

  13. Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

    Science.gov (United States)

    Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

    2013-01-01

    Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

  14. The Effect of Temperature and Acid Concentration on Corrosion of Low Carbon Steel in Hydrochloric Acid Media

    Directory of Open Access Journals (Sweden)

    Anees A. Khadom

    2009-01-01

    Full Text Available Problem statement: The effect of different temperatures and acid concentrations on the corrosion of low carbon steel in hydrochloric acid were addressed in this study. Approach: The effect of temperature was explained by application of Arrhenius equation and transition state theory, while the acid concentration effect was explained using reaction kinetic equations. The combined effect of temperature and acid concentration then modeled using a nonlinear regression method. Results: A detail of thermodynamic parameters of activation (E, ΔH* and ΔS* and kinetic studies for the corrosion reaction were obtained. Nonlinear corrosion rates as a function of temperature and acid concentration equation were estimated with a good prediction corrosion rates values. Conclusion: The values of activation energy E and enthalpy of activation ΔH* decrease with increase in acid concentration indicating the increasing in reaction rate. Entropy of activation ΔS* tend to lower values with increasing in acid concentration which indicated that the activated complex was more orderly relative to the initial state. The corrosion reaction was approximately firs order reaction. The observed corrosion rate values from the experimental data were in a good agreement with that predicated by the mathematical equation.

  15. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments...... and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  16. Effects of Oxide Film on the Corrosion Resistance of Titanium Grade 7 in Fluoride-Containing NaCl Brines

    Energy Technology Data Exchange (ETDEWEB)

    Lian, T; Whalen, M T; Wong, L

    2004-11-30

    The effects of oxide film on the corrosion behavior of Titanium Grade 7 (0.12-0.25% Pd) in fluoride-containing NaCl brines have been investigated. With the presence of a 0.6 {micro}m thick oxide layer, the annealed Ti grade 7 exhibited a significant improvement on the anodic polarization behavior. However, the oxide film did not demonstrate sustainable corrosion resistance in fluoride-containing solutions.

  17. Effect of Reverse Pulse Current Duration on the Corrosion and Wear Performance of Ni-W Nanolaminate Coatings

    Science.gov (United States)

    Shreeram, Devesh Dadhich; Bedekar, Vikram; Li, Shengxi; Jagtap, Rohit; Cong, Hongbo; Doll, Gary L.

    2017-08-01

    The effects of varying the reverse pulse current duration (τ = 0 s, 1 s, 5 s, and 10 s) were evaluated on the composition, crystallinity, hardness, corrosion resistance, and tribological performance of nanolaminate Ni-W coatings deposited by pulsed reverse current electrodeposition. With the deposition conditions used in this study, it was found that a reverse current duration of τ = 1 s produced a coating that was both highly corrosion resistant and wear resistant.

  18. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  19. Effect of manganese on the microstructure, mechanical properties and corrosion behavior of titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji-Woo; Hwang, Moon-Jin; Han, Mi-Kyung [Department of Dental Materials and MRC for Biomineralization Disorders, School of Dentistry, Chonnam National University, Gwangju 500-757 (Korea, Republic of); Kim, Yong-Geun [Department of Ophthalmic Optics, Dongkang College, Gwangju 500-714 (Korea, Republic of); Song, Ho-Jun [Department of Dental Materials and MRC for Biomineralization Disorders, School of Dentistry, Chonnam National University, Gwangju 500-757 (Korea, Republic of); Park, Yeong-Joon, E-mail: yjpark@jnu.ac.kr [Department of Dental Materials and MRC for Biomineralization Disorders, School of Dentistry, Chonnam National University, Gwangju 500-757 (Korea, Republic of)

    2016-09-01

    The phase/microstructure, mechanical properties and corrosion behavior of a series of binary Ti−Mn alloys with 5, 10, 15 and 20 wt% Mn were investigated in order to understand the effects of Mn content on mechanical properties, oxidation behavior, and electrochemical corrosion properties of Ti−Mn alloys. The phase/microstructure of Ti-xMn alloys was analyzed using X-ray diffractometry, scanning electron microscopy, and transmission electron microscopy. All examined properties of the Ti−Mn alloys were sensitive to the Mn content. The tested Ti-xMn alloys had α-Ti, β-Ti, and α-TiMn phases. Ti−Mn alloy containing 5 wt% Mn composed of α-Ti, β-Ti, α-TiMn, and isothermal ω phases. The proportion of α-Ti phase decreased and precipitation of β-Ti phase increased with increasing wt% of Mn. Cast Ti−Mn exhibited higher hardness and better oxidation protection than commercially pure Ti (cp-Ti). The tested Ti-xMn alloys showed better corrosion resistance than the cp-Ti. Ti−Mn alloy containing 5 wt% Mn had the highest hardness and lowest modulus, and is a good candidate for dental implant alloy. - Highlights: • Mechanical properties of Ti−Mn alloys were sensitive to the content of Mn. • As Mn content increased, α-Ti phase decreased and β-Ti phase increased. • Ti−Mn exhibited higher hardness and better oxidation protection ability. • Ti−Mn displayed superior corrosion resistance than commercially pure Ti. • Ti−Mn alloy with 5 wt% Mn is a good candidate for dental casting alloy.

  20. Effects of sulfate on heavy metal release from iron corrosion scales in drinking water distribution system.

    Science.gov (United States)

    Sun, Huifang; Shi, Baoyou; Yang, Fan; Wang, Dongsheng

    2017-05-01

    Trace heavy metals accumulated in iron corrosion scales within a drinking water distribution system (DWDS) could potentially be released to bulk water and consequently deteriorate the tap water quality. The objective of this study was to identify and evaluate the release of trace heavy metals in DWDS under changing source water conditions. Experimental pipe loops with different iron corrosion scales were set up to simulate the actual DWDS. The effects of sulfate levels on heavy metal release were systemically investigated. Heavy metal releases of Mn, Ni, Cu, Pb, Cr and As could be rapidly triggered by sulfate addition but the releases slowly decreased over time. Heavy metal release was more severe in pipes transporting groundwater (GW) than in pipes transporting surface water (SW). There were strong positive correlations (R(2) > 0.8) between the releases of Fe and Mn, Fe and Ni, Fe and Cu, and Fe and Pb. When switching to higher sulfate water, iron corrosion scales in all pipe loops tended to be more stable (especially in pipes transporting GW), with a larger proportion of stable constituents (mainly Fe3O4) and fewer unstable compounds (β-FeOOH, γ-FeOOH, FeCO3 and amorphous iron oxides). The main functional iron reducing bacteria (IRB) communities were favorable for the formation of Fe3O4. The transformation of corrosion scales and the growth of sulfate reducing bacteria (SRB) accounted for the gradually reduced heavy metal release with time. The higher metal release in pipes transporting GW could be due to increased Fe6(OH)12CO3 content under higher sulfate concentrations.

  1. Effect of Indium Content on the Microstructure, Mechanical Properties and Corrosion Behavior of Titanium Alloys

    Directory of Open Access Journals (Sweden)

    Mi-Kyung Han

    2015-05-01

    Full Text Available Ti-xIn (x = 0, 5, 10, 15 and 20 wt% alloys were prepared to investigate the effect of indium on the microstructure, mechanical properties, and corrosion behavior of titanium with the aim of understanding the relationship between phase/microstructure and various properties of Ti-xIn alloys. The Ti-xIn alloys exhibited a lamellar α-Ti structure at an indium content of up to 20 wt%. High-resolution TEM images of the Ti-xIn alloys revealed that all the systems contained a fine, acicular martensitic phase, which showed compositional fluctuations at the nanoscopic level. The mechanical properties and corrosion behavior of Ti-xIn alloys were sensitive to the indium content. The Vickers hardness increased as the In content increased because of solid solution strengthening. The Ti-xIn alloys exhibited superior oxidation resistance compared to commercially pure Ti (cp-Ti. Electrochemical results showed that the Ti-xIn alloys exhibited a similar corrosion resistance to cp-Ti. Among the alloys tested, Ti-10In showed a potential for use as a dental material.

  2. Effect of steam corrosion on core post strength loss: I. Low, chronic steam ingress rates. [HTGR

    Energy Technology Data Exchange (ETDEWEB)

    Wichner, R.P.

    1976-10-01

    The purpose of the study was to assess the effect of chronic, low levels of steam ingress into the primary system of the HTGR on the corrosion, and consequent strength loss of the core support posts. The assessment proceeded through the following three steps: (1) The impurity composition in the primary system was estimated as a function of a range of steady ingress rates of from 0.001 to 1.0 g/sec, both by means of an analysis of the Dragon steam ingress experiment and a computer code, TIMOX, which treats the primary system as a well-mixed pot. (2) The core post burnoffs which result from 40-year exposures to these determined impurity atmospheres were then estimated using a corrosion rate expression derived from published ATJ-graphite corrosion rate data. Burnoffs were determined for both the core posts at the nominal and the maximum sustained temperature, estimated to be 90/sup 0/C above nominal. (3) The final step involved assessment of the degree of strength loss resulting from the estimated burnoffs. An empirical equation was developed for this purpose which compares reasonably well with strength loss data for a number of different graphites and specimen geometries.

  3. Effect of temperature on corrosion behavior of 3003 aluminum alloy in ethylene glycol-water solution

    Institute of Scientific and Technical Information of China (English)

    Chen Xin; Tian Wenming; Li Songmei; Yu Mei; Liu Jianhua

    2016-01-01

    The effect of temperature on the corrosion behavior of 3003 aluminum alloy in ethylene glycol–water solution was investigated by potentiodynamic polarization and electrochemical impe-dance spectroscopy (EIS) techniques. The surface characterization was observed and determined by scanning electron microscopy (SEM), atomic force microscopy (AFM) and energy dispersive spec-trometer (EDS). The results demonstrate that the anodic aluminum dissolution and the cathodic oxygen reduction were accelerated by the increased temperature. However, as temperature was over 60 °C, the solubility and concentration of oxygen decreased, resulting in the inhibition of cathodic reaction. The cathodic reaction rate of 3003 aluminum alloy rose to the maximum at 60 °C. The Warburg impedance in Nyquist diagram diminished and then was replaced by a negative capaci-tance caused by the absorption of intermediate corrosion product on electrode. On the other hand, after potentiodynamic measurements, 3003 aluminum alloy suffered pitting corrosion. The dissolu-tion of aluminum alloy around secondary phase particles expanded both horizontally and vertically. © 2016 The Authors. Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and Astronautics. This is an open access article under the CC BY-NC-ND license (http://creativecommons.

  4. The Effect of Desulfovibrio sp. Biofilms on Corrosion Behavior of Copper in Sulfide-Containing Solutions

    Science.gov (United States)

    Güngör, Nihal Doğruöz; Çotuk, Ayşın; Dışpınar, Derya

    2015-03-01

    This study aims to detect the effect of Desulfovibrio sp. on copper in terms of biofilm formation and corrosion in 722 h. In that way, appropriate strategies to inhibit microbiological corrosion in copper systems with Desulfovibrio sp. can be evaluated. For this purpose, experiments were performed in 1 L glass model system containing 28 copper coupons and pure culture of the sulfate-reducing bacteria (SRB) strain Desulfovibrio sp. in Postgate's medium C. Also, a control system with copper coupons but without Desulfovibrio sp. containing sterile Postgate's medium was studied concurrently with the test system. The test coupons were collected from systems at certain time intervals, namely 24, 168, 360, and 720 h. The samples were then subjected to several characterization analyses such as measurement of Desulfovibrio sp. numbers, corrosion resistance, EPS extraction, carbohydrate analysis, SEM, and EDS. During the experiments, the maximum Desulfovibrio sp. count in biofilm samples was found at 360 h. Carbohydrate and copper concentrations in biofilm were increased over time. EDS analysis revealed Cu, S, C, O, and Cl peaks on the surface of the samples. For the control coupons, only Cu peaks were observed. The results obtained from this study showed that copper was corroded by Desulfovibrio sp. in the model system under laboratory conditions.

  5. Effect of benzaldehyde on the electrodeposition and corrosion properties of Ni-W alloys

    Science.gov (United States)

    Pramod Kumar, U.; Kennady, C. Joseph

    2015-10-01

    The effect of different concentrations of benzaldehyde on the electrodeposition of Ni-W alloy coatings on a mild steel substrate from a citrate electrolyte was investigated in this study. The electrolytic alkaline bath (pH 8.0) contained stoichiometric amounts of nickel sulfate, sodium tungstate, and trisodium citrate as precursors. The corrosion resistance of the Ni-W-alloy-coated specimens in 0.2 mol/L H2SO4 was studied using various electrochemical techniques. Tafel polarization studies reveal that the alloy coatings obtained from the bath containing 50 ppm benzaldehyde exhibit a protection efficiency of 95.33%. The corrosion rate also decreases by 21.5 times compared with that of the blank. A higher charge-transfer resistance of 1159.40 Ω·cm2 and a lower double-layer capacitance of 29.4 μF·cm-2 further confirm the better corrosion resistance of the alloy coating. X-ray diffraction studies reveal that the deposits on the mild steel surface are consisted of nanocrystals. A lower surface roughness value ( R max) of the deposits is confirmed by atomic force microscopy.

  6. The effects of microstructural changes caused by welding on microbiologically influenced corrosion: Material and process implications

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, D.W.; Willis, E.R.; Van Diepen, T. [California Polytechnic State Univ., San Luis Obispo, CA (United States). Materials Engineering Dept.

    1995-10-01

    The microbiologically influenced corrosion (MIC) susceptibility of a material is inextricably linked to its microstructure. The thermomechanical cycle associated with welding produces extensive microstructural change in the vicinity of the weld. This work tested the hypothesis that fabrication procedure would alter MIC susceptibility. This study examined the effect of systematic variation in the amounts of cerium, sulfur and silicon on the corrosion susceptibility of welded AISI 8630 material in aqueous, anaerobic solutions. Samples were exposed to both sterile and biologically solutions. Biologically active solutions were invariably more aggressive. The changes in corrosion susceptibility were correlated to the changes in the microstructure of the weld fusion zone, the partially melted zone (PMZ) and the base material, as affected by minor element content. Significant correlations between total numbers of pits/maximum pit depth and minor element content/location of attack were found in this study. The creation of extensive subgrain boundary coupled with solute redistribution in the fusion zone as well as extensive continuous grain boundary films in the partially melted zone foster MIC in these locations. Mitigation strategies treating material selection and weld process/procedure selection are discussed.

  7. Effects of surface modification with hydroxyl terminated polydimethylsiloxane on the corrosion protection of polyurethane coating

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, Jae Hong; Shon, Min Young [Pukyong National University, Busan (Korea, Republic of)

    2014-10-15

    Polyurethane coating was designed to give a hydrophobic property on its surface by modifying it with hydroxyl terminated polydimethylsiloxane and then effects of surface hydrophobic tendency, water transport behavior and hence corrosion protectiveness of the modified polyurethane coating were examined using FT-IR/ATR spectroscopy, contact angle measurement and electrochemical impedance test. As results, the surface of polyurethane coating was changed from hydrophilic to hydrophobic property due primarily to a phase separation tendency between polyurethane and modifier by the modification. The phase separation tendency is more appreciable when modified by polydimethylsiloxane with higher content. Water transport behavior of the modified polyurethane coating decreased more in that with higher hydrophobic surface property. The decrease in the impedance modulus ⅠZⅠ at low frequency region in immersion test for polyurethane coatings was associated with the water transport behavior and surface hydrophobic properties of modified polyurethane coatings. The corrosion protectiveness of the modified polyurethane coated carbon steel generally increased with an increase in the modifier content, confirming that corrosion protectiveness of the modified polyurethane coating is well agreed with its water transport behavior.

  8. Inhibitive effect of some thiadiazole derivatives on C-steel corrosion in neutral sodium chloride solution

    Energy Technology Data Exchange (ETDEWEB)

    El-Taib Heakal, F., E-mail: fakihaheakal@yahoo.com [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt); Fouda, A.S. [Chemistry Department, Faculty of Science, El-Mansoura University, El-Mansoura (Egypt); Radwan, M.S. [Petrogulf Misr Company, Maadi, Cairo (Egypt)

    2011-01-01

    Electrochemical techniques were used to investigate the effect of concentration of three new thiadiazole derivatives (I-III) on the corrosion behavior of C-steel in 0.5 M NaCl solution through the analysis of electrochemical measurements including open circuit potential (OCP), Tafel polarization and electrochemical impedance spectroscopy (EIS). Polarization curves showed that the compounds studied act as anodic type inhibitors, where the inhibition efficiency increases with increase in inhibitor concentration and decreases with rise in temperature. An adherent layer of inhibitor molecules on the surface is proposed to account for their inhibitive action in which the organic molecules adsorb on the active anodic sites following Langmuir isotherm. The thermodynamic parameters of adsorption and corrosion processes were determined and discussed. The results also indicated that pitting potential at higher anodic polarization of C-steel in 0.5 M NaCl solution becomes more positive the higher the concentration of the additive, suggesting that these inhibitors acts as retarding catalyst for pitting corrosion. EIS data confirm well the electrochemical dc results and the results are all in good agreement with the calculated quantum chemical HOMO and LUMO energies of the tested molecules, as well as with surface examination via scanning electron microscope.

  9. Effect of benzaldehyde on the electrodeposition and corrosion properties of Ni–W alloys

    Institute of Scientific and Technical Information of China (English)

    U. Pramod Kumar; C. Joseph Kennady

    2015-01-01

    The effect of different concentrations of benzaldehyde on the electrodeposition of Ni–W alloy coatings on a mild steel substrate from a citrate electrolyte was investigated in this study. The electrolytic alkaline bath (pH 8.0) contained stoichiometric amounts of nickel sulfate, sodium tungstate, and trisodium citrate as precursors. The corrosion resistance of the Ni–W-alloy-coated specimens in 0.2 mol/L H2SO4 was studied using various electrochemical techniques. Tafel polarization studies reveal that the alloy coatings obtained from the bath containing 50 ppm benzaldehyde exhibit a protection efficiency of 95.33%. The corrosion rate also decreases by 21.5 times compared with that of the blank. A higher charge-transfer resistance of 1159.40?·cm2 and a lower double-layer capacitance of 29.4 μF·cm?2 further confirm the better corrosion resistance of the alloy coating. X-ray diffraction studies reveal that the deposits on the mild steel surface are consisted of nanocrystals. A lower surface roughness value (Rmax) of the deposits is confirmed by atomic force microscopy.

  10. Effect of HCO3- concentration on CO2 corrosion in oil and gas fields

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effect of HCO3- concentration on CO2 corrosion was investigated by polarization measurement of potentiodynamic scans and weight-loss method. Under the conditions of high pressure and high temperature, the corrosion rate of steel X65 decreased with the increase of HCO3- concentration, while pH of solution increased. SEM, EDS, and XRD results of the corrosion scales indicated that the typical FeCO3 crystallite was found at low HCO3- concentration but Ca(Fe,Mg)(CO3)2 was found at high HCO3 concentration. Ca2+ and Mg2+ are precipitated preferential to Fe2+ at high pH value. Potentiodynamic polarization curves showed that the cathodic current density decreases with the increase of HCO3- concentration at low HCO3- concentration. When the HCO3- concentration reaches 0.126 mol/L, increasing HCO3 concentration promotes cathodic reactions. Anodic behavior is an active process at low HCO3- concentration and the anodic current density decreases with the increase of HCO3- concentration. An evident active-passive behavior is exhibited in anodic process at 0.126 mol/L HCO3-.

  11. Effects of crystalline growth on corrosion behaviour of nanocrystalline NiAl coating

    Indian Academy of Sciences (India)

    M Tavoosi; H Heydari; A Hosseinkhani; B Adelimoghaddam

    2015-08-01

    In the current work, the effect of crystalline growth on the corrosion behaviour of nanocrystalline NiAl coating was investigated. In this regard, NiAl coatings with different crystalline sizes in the range of 20–110 nm were produced by mechanical alloying, high-velocity oxy-fuel processing (HVOF) and isothermal annealing at 600°C for 0–30 h. The produced and annealed samples were characterized using X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The corrosion behaviours of coatings were examined in NaCl 3/5% electrolyte by potentiostat analysis. The nanocrystalline NiAl coating with the average crystalline size of about 20 nm and the porosity content of about 2% was successfully produced by mechanical alloying and HVOF processing. By annealing the coating, the NiAl crystalline sizes increased sharply, approaching a constant value of about 110 nm. It was found that the corrosion resistance of nanocrystalline coating increased with the increase in the crystalline size.

  12. Effects of Alloying Element Ca on the Corrosion Behavior and Bioactivity of Anodic Films Formed on AM60 Mg Alloys

    Directory of Open Access Journals (Sweden)

    Anawati Anawati

    2016-12-01

    Full Text Available Effects of alloying element Ca on the corrosion behavior and bioactivity of films formed by plasma electrolytic oxidation (PEO on AM60 alloys were investigated. The corrosion behavior was studied by conducting electrochemical tests in 0.9% NaCl solution while the bioactivity was evaluated by soaking the specimens in simulated body fluid (SBF. Under identical anodization conditions, the PEO film thicknesses increased with increasing Ca content in the alloys, which enhanced the corrosion resistance in NaCl solution. Thicker apatite layers grew on the PEO films of Ca-containing alloys because Ca was incorporated into the PEO film and because Ca was present in the alloys. Improvement of corrosion resistance and bioactivity of the PEO-coated AM60 by alloying with Ca may be beneficial for biodegradable implant applications.

  13. Effects of Mg content on pore structure and electrochemical corrosion behaviors of porous Al-Mg alloys

    Institute of Scientific and Technical Information of China (English)

    何文远; 肖逸锋; 吴靓; 许艳飞; 钱锦文; 贺跃辉; 郑学军

    2016-01-01

    Porous Al-Mg alloys with different nominal compositions were successfully fabricated via elemental powder reactive synthesis, and the phase composition, pore structure, and corrosion resistance were characterized with X-ray diffractometer, scanning electron microscope and electrochemical analyzer. The volume expansion ratio, open porosity and corrosion resistance in 3.5% (mass fraction) NaCl aqueous solution of the alloys increase at first and then decrease with the increase of Mg content. The maxima of volume expansion ratio and open porosity are 18.3% and 28.1% for the porous Al-56%Mg (mass fraction) alloy, while there is the best corrosion resistance for the porous Al-37.5% Mg (mass fraction) alloy. The pore formation mechanism can be explained by Kirkendall effect, and the corrosion resistance can be mainly affected by the phase composition for the porous Al-Mg alloys. They would be of the potential application for filtration in the chloride environment.

  14. Measuring the corrosion rate of steel in concrete – effect of measurement technique, polarisation time and current

    DEFF Research Database (Denmark)

    Nygaard, Peter Vagn; Geiker, Mette Rica

    2012-01-01

    Both on-site investigations and laboratory studies have shown that different corrosion rates are obtained when different commercially available corrosion rate instruments are used. The different electrochemical techniques and the measurement parameters used, i.e. polarisation current and time......, are in some studies considered the main reasons for the variations. This paper presents an experimental study on the quantitative effect of polarisation time and current on the measured polarisation resistance – and thus the corrosion current density – of passively and actively corroding steel. Two...... electrochemical techniques often used in instruments for on-site corrosion rate measurements are investigated. On passively corroding reinforcement the measured polarisation resistance was for both techniques found to be highly affected by the polarisation time and current and no plateaus at either short or long...

  15. Effect of Water Nutrient Pollution on Long-Term Corrosion of 90:10 Copper Nickel Alloy

    Directory of Open Access Journals (Sweden)

    Robert E. Melchers

    2015-11-01

    Full Text Available Due to their good corrosion resistance, copper and copper alloys such as 90:10 Cu-Ni are used extensively in high-quality marine and industrial piping systems and also in marine, urban, and industrial environments. Their corrosion loss and pitting behaviour tends to follow a bi-modal trend rather than the classic power law. Field data for 90:10 copper nickel immersed in natural seawater are used to explore the effect of water pollution and in particular the availability of critical nutrients for microbiologically induced corrosion. It is shown, qualitatively, that increased dissolved inorganic nitrogen increases corrosion predominantly in the second, long-term, mode of the model. Other, less pronounced, influences are salinity and dissolved oxygen concentration.

  16. Effects of hydrogen water chemistry on corrosion fatigue behavior of cold-worked 304L stainless steel in simulated BWR coolant environments

    Energy Technology Data Exchange (ETDEWEB)

    Chiang, M.F., E-mail: mfchiang@iner.gov.tw [Institute of Nuclear Energy Research, Division of Nuclear Fuels and Materials, Lungtan, Taoyuan 325, Taiwan (China); Young, M.C.; Huang, J.Y. [Institute of Nuclear Energy Research, Division of Nuclear Fuels and Materials, Lungtan, Taoyuan 325, Taiwan (China)

    2011-04-15

    Corrosion fatigue behavior of stainless steel 304L (SS304L) in a simulated BWR coolant with hydrogen injection was investigated. Hydrogen water chemistry slightly mitigated the corrosion fatigue degradation of the as-received SS304L specimens, but, on the contrary, it slightly increased the corrosion fatigue crack growth rates (CFCGRs) of the cold-worked specimens. All the CFCGR-tested specimens showed similar fracture features, except for the amounts of deposited corrosion debris. The results indicated that decreasing the oxygen concentration of water environment is not an effective measure to suppress the fatigue crack growth rate of cold-worked SS304L. The CFCGRs of the SS304L were determined by an interaction between corrosion, oxide-induced crack closure and cold work in corrosive environments. At a specific level of reduction, cold work could enhance the corrosion fatigue resistance of SS304 both in the air-saturated and HWC coolant environments.

  17. Effects of hydrogen water chemistry on corrosion fatigue behavior of cold-worked 304L stainless steel in simulated BWR coolant environments

    Science.gov (United States)

    Chiang, M. F.; Young, M. C.; Huang, J. Y.

    2011-04-01

    Corrosion fatigue behavior of stainless steel 304L (SS304L) in a simulated BWR coolant with hydrogen injection was investigated. Hydrogen water chemistry slightly mitigated the corrosion fatigue degradation of the as-received SS304L specimens, but, on the contrary, it slightly increased the corrosion fatigue crack growth rates (CFCGRs) of the cold-worked specimens. All the CFCGR-tested specimens showed similar fracture features, except for the amounts of deposited corrosion debris. The results indicated that decreasing the oxygen concentration of water environment is not an effective measure to suppress the fatigue crack growth rate of cold-worked SS304L. The CFCGRs of the SS304L were determined by an interaction between corrosion, oxide-induced crack closure and cold work in corrosive environments. At a specific level of reduction, cold work could enhance the corrosion fatigue resistance of SS304 both in the air-saturated and HWC coolant environments.

  18. Effects of surface topography and vibrations on wetting: Superhydrophobicity, icephobicity and corrosion resistance

    Science.gov (United States)

    Ramachandran, Rahul

    Concrete and metallic materials are widely used in construction and water industry. The interaction of both these materials with water and ice (or snow) produces undesirable results and is therefore of interest. Water that gets absorbed into the pores of dry concrete expands on freezing and can lead to crack formation. Also, the ice accretion on concrete surfaces such as roadways can have disastrous consequence. Metallic components used in the water industry undergo corrosion due to contact with aqueous corrosive solutions. Therefore, it is desirable to make concrete water/ice-repellent, and to make metallic surfaces corrosion-resistant. Recent advances in micro/nanotechnology have made it possible to design functional micro/nanostructured surfaces with micro/nanotopography providing low adhesion. Some examples of such surfaces are superhydrophobic surfaces, which are extremely water repellent, and icephobic surfaces, which have low ice adhesion, repel incoming water droplets before freezing, or delay ice nucleation. This dissertation investigates the effects of surface micro/nanotopography and small amplitude fast vibrations on the wetting and adhesion of concrete with the goal of producing hydrophobic and icephobic concrete, and on the wetting of metallic surfaces to prevent corrosion. The relationship between surface micro/nanotopography and small fast vibrations is established using the method of separation of motions. Both these small scale effects can be substituted by an effective force or energy. The structure-property relationships in materials and surfaces are established. Both vibrations as well as surface micro/nanopatterns can affect wetting properties such as contact angle and surface free energy. Hydrophobic engineered cementitious composite samples are produced by controlling their surface topography and surface free energy. The surface topography is controlled by varying the concrete mixture composition. The surface free energy of concrete is

  19. Effect of corrosion and sandblasting on the high cycle fatigue behavior of reinforcing B500C steel bars

    Directory of Open Access Journals (Sweden)

    Marina C. Vasco

    2017-10-01

    Full Text Available . In a series of applications, steel reinforced concrete structures are subjected to fatigue loads during their service life, what in most cases happens in corrosive environments. Surface treatments have been proved to represent proper processes in order to improve both fatigue and corrosion resistances. In this work, the effect of corrosion and sandblasting on the high cycle fatigue behavior reinforcing steel bars is investigated. The investigated material is the reinforcing steel bar of technical class B500C, of nominal diameter of 12 mm. Steel bars specimens were first exposed to corrosion in alternate salt spray environment for 30 and 60 days and subjected to both tensile and fatigue tests. Then, a series of specimens were subjected to common sandblasting, corroded and mechanically tested. Metallographic investigation and corrosion damage evaluation regarding mass loss and martensitic area reduction were performed. Tensile tests were conducted after each corrosion exposure period prior to the fatigue tests. Fatigue tests were performed at a stress ratio, R, of 0.1 and loading frequency of 20 Hz. All fatigue tests series as well as tensile test were also performed for as received steel bars to obtain the reference behavior. The results have shown that sandblasting hardly affects the tensile behavior of the uncorroded material. The effect of sandblasting on the tensile behavior of pre-corroded specimens seems to be also limited. On the other hand, fatigue results indicate an improved fatigue behavior for the sandblasted material after 60 days of corrosion exposure. Martensitic area reductions, mass loss and depth of the pits were significantly smaller for the case of sandblasted materials, which confirms an increased corrosion resistance

  20. Effects of microbially produced hydrogen sulphide on the corrosion fatigue of offshore structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Thomas, C.J.; Edyvean, R.G.J.; Brook, R.; Austen, I.M.

    1987-01-01

    The effect of microbially produced hydrogen sulphide (H/sub 2/S) in concentrations up to 450 ppm in natural sea-water on the corrosion fatigue of two high strength micro-alloyed steels has been determined. The crack growth rate increases with increasing H/sub 2/S content but comparisons with environments containing synthetic, added, H/sub 2/S show that the higher levels of biologically generated H/sub 2/S appear less potent than a biological H/sub 2/S. The results are discussed in the light of the possible effects of marine fouling on offshore structures.

  1. SECM Study of Effect of Chromium Content on the Localized Corrosion Behavior of Low-Alloy Steels in Chloride Environment

    Science.gov (United States)

    Indira, K.; Nishimura, T.

    2016-10-01

    This paper investigates the effect of chromium (Cr) content (0, 1, 3 and 5% Cr) in epoxy-coated alloy steel against corrosion using in situ electrochemical techniques such as EIS and SECM in a 3% NaCl solution. The EIS results revealed that the epoxy-coated Cr steel exhibited higher impedance values than carbon steel, which is attributed to the greater resistance of Cr steel toward corrosion. Based on the cyclic voltammogram results, the tip potentials were set at -0.7, 0.04 and 0.60 V for determining the concentration of dissolved oxygen at cathodic region, and oxidation of Cr2+ and Fe2+ at anodic region, respectively. The SECM measurements showed that, the tip current in the anodic region has decreased with increase in Cr content of the sample, which indicates that the oxidation of Fe2+ and Cr2+ decreases (corrosion is reduced) with the increase in Cr content of the steel. Besides, 5% Cr steel can maintain the highest corrosion resistance, and 1 and 3% Cr steels have higher corrosion resistance than the 0% Cr steel. This higher corrosion resistance of Cr steel samples could be due to the formation of Cr-rich hydro-oxide layers [Cr(OH)3 as a corrosion product] on the surface of the samples. Thus, the epoxy-coated Cr alloy steel has greater corrosion resistance in a chloride-containing environment than the carbon steel. Hence, epoxy-coated Cr alloy steel can be successfully used as a construction material in structures.

  2. Cost-effective solutions for corrosion-resistant expandable-screen base pipe in sour/brine service

    Energy Technology Data Exchange (ETDEWEB)

    Chitwood, G. [Halliburton Energy Services, Calgary, AB (Canada); Skogsberg, L. [Shell International E and P Inc., Calgary, AB (Canada)

    2004-07-01

    In order to remain competitive, oilfield operators use the lowest-cost materials that meet the technical needs of an operation. As field development expands into deeper and more corrosive environments, there is a greater demand for corrosion-resistant alloys. The main environmental factors that affect stress corrosion cracking (SCC) behaviour of S31603 are hydrogen sulphide (H{sub 2}S) content, acidity, chloride concentration, oxygen contamination and temperature. In expandable sand control systems, new technology must compete with existing non-expandable screens that are low-cost to manufacture. The first choice for a corrosion-resistant alloy for base pipe in conventional sand screens is the low cost 13Cr which provides corrosion resistance in mild H{sub 2}S situations under a range of chloride and temperature conditions. The material, however, lacks ductility needed for 25 per cent expansion. Another option is to use 316L (UNS S31603), an alloy with sufficient ductility and strength, but with questionable corrosion resistance when it comes to chloride SCC. The potential application of S31603 in several projects was presented along with data needed to establish a performance envelope for this material which has been shown to be a cost-effective material for base pipes in sand-control screens. 3 refs., 2 tabs., 3 figs.

  3. Corrosion rate of API 5L Gr. X60 multipurpose steel pipeline under combined effect of water and crude oil

    Science.gov (United States)

    Miao, Jian; Wang, Qiang

    2016-09-01

    Multipurpose pipeline is often seriously corroded during its service life, and the phenomenon is more prominent once the transportation medium is changed. Electrochemical polarization curves and impedance spectroscopy of the API 5L Gr. X60 steel pipeline's corrosion process in sedimentary water with different ion types and their concentrations have been studied in this work. The results showed that the corrosion rates were found to be 0.00418 and 0.00232 mm/a for pure water and crude oil, respectively. However, for the mixtures of water and crude oil (with water content increased from 0.2 vol% to 10 vol%), the corrosion rate increased consistently and reached a maximum value of 0.15557 mm/a for 10 vol% water in crude oil. The effect of the concentration of various ions, namely, chloride, bicarbonate and sulfate in (oil/water) mixtures on the corrosion rate was characterized by weight-loss method. The results showed that with increasing the ions' concentrations, the corresponding exchange current density increased significantly. The results were further supported by the observations of corrosion morphology using scanning electron microscopy and are helpful in devising guidelines which would help in reducing corrosion in multipurpose transport pipelines involving a change of transported medium during their service life.

  4. Effect of Chloride ion and Zirconium hydride on thr corrosion and SCC behaviors of functionally graded Zirconium alloy p.683

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Y. [Department of Metallurgical and Materials Engineering, Sunmoon University, Asam (Korea, Republic of); Kim, B. G.; Lee, J. W.; Kang, Y. H. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    2000-07-01

    Effect of chloride ion and zirconium hydride on the corrosion and stress corrosion cracking behaviors of functionally graded zirconium alloy was studied to develop an advanced nuclear cladding tubing. The functionally graded zirconium alloy had composition gradient of niobium, which was prepared with a hot pressing followed by cold deformation. The corrosion rates and potentials decreased with increasing FeCl{sub 3} and hydride content. The corrosion potentials before and after hydriding are -4.3 V{sub SHE}, 8.8x10{sup -5} A{sub cm}{sup -2} and -12.5 V{sub SHE}, 3.9x10{sup -4} A{sub cm}{sup -2}, respectively. The stress corrosion cracking susceptibility decreased with elongation rate, indicating the saturation value at 5x10{sup -7} sec{sup -1}. SEM observation showed that brittle fracture with corrosion products and pits were observed on the failed surface of hydrided zirconium alloy, suggesting anodic dissolution occurred during exposure after cracking growth along zirconium hydrides. (author)

  5. C6H5NH2 effect on the corrosion inhibition of aluminium in 0.5 M HCl

    Science.gov (United States)

    Omotosho, Olugbenga Adeshola; Okeniyi, Joshua Olusegun; Loto, Cleophas Akintoye; Popoola, Abimbola Patricia Idowu; Fademi, Ekundayo Oluwademilade Jacob; Oladipupo, Segun Isaac; Alabi, Ayomide Samuel; Ajibola, Omokolade Bamidele; Emelieze, Alex Nwabunor

    2017-02-01

    In this paper, C6H6NH2 (aniline) effect on the corrosion of aluminium in 0.5 M (i.e. mol/L) HCl medium was studied using gravimetric method by weight loss measurements and electrochemical technique of corrosion potential and potentiodynamic polarization by cyclic voltamery (CV) instrumentation. By these techniques, corrosion rate obtained from aluminium specimens, in 0.5 HCl test-solution having different concentrations of the hydrogen-containing C6H6NH2 chemical, were requisitely analysed. Results showed that the potentiodynamic corrosion rate excellently correlated (R = 98.94%, Nash-Sutcliffe efficiency = 97.89% and ANOVA p-value = 0.0314) with function of the gravimetric corrosion rate and C6H5NH2 concentration. Both experimental and correlated prediction models identified 0.043 mol/L C6H5NH2 with optimal inhibition efficiency performance η = 84.11% by the experimental or η = 81.15% by the predicted models. Fittings of experimental and correlated data showed the data models followed the Langmuir adsorption isotherm from which favourable adsorption and prevalent physisorption were indicated as the C6H5NH2 corrosion-protection on aluminium metal in the 0.5 M HCl medium.

  6. Effect of TiN particulate reinforcement on corrosive behaviour of aluminium 6061 composites in chloride medium

    Indian Academy of Sciences (India)

    H C Ananda Murthy; V Bheema Raju; C Shivakumara

    2013-11-01

    In the present investigation, the corrosive behaviour of Al 6061–TiN particulate composites prepared by liquidmetallurgy has been studied in chloride medium using electroanalytical techniques such as Tafel, cyclic polarization and electrochemical impedance spectroscopy (EIS). Surface morphology of the sample electrodes was examined using scanning electron micrography and energy dispersive X-ray methods. X-ray diffraction technique was used to confirm inclusion of TiN particulates in the matrix alloy and identify the alloying elements and intermetallic compounds in the Al 6061 composites. Polarization studies indicate an increase in the corrosion resistance in composites compared to the matrix alloy. EIS study reveals that the polarization resistance (p) increases with increase in TiN content in composites, thus confirming improved corrosion resistance in composites. The observed decrease in corrosion rate in the case of composites is due to decoupling between TiN particles and Al 6061 alloy. It is understood that after the initiation of corrosion, interfacial corrosion products may have decoupled the conducting ceramic TiN from Al 6061 matrix alloy thus eliminating the galvanic effect between them.

  7. The Cathodic Corrosion of TiAl and Effect of Hydrogen

    Institute of Scientific and Technical Information of China (English)

    褚武杨; 高克玮; 乔利杰; 肖纪美

    1994-01-01

    TiAl can undergo severe corrosion, called cathodic corrosion, when cathodically charged with hydrogen in aqueous solutions or molten salt at 160℃. The mechanism of this phenomenon is experimentally discussed, and the results are analysed.

  8. Effect of hydrazine on general corrosion of carbon and low-alloyed steels in pressurized water reactor secondary side water

    Energy Technology Data Exchange (ETDEWEB)

    Järvimäki, Sari [Fortum Ltd, Loviisa Power Plant, Loviisa (Finland); Saario, Timo; Sipilä, Konsta [VTT Technical Research Centre of Finland Ltd., Nuclear Safety, P.O. Box 1000, FIN-02044 VTT (Finland); Bojinov, Martin, E-mail: martin@uctm.edu [Department of Physical Chemistry, University of Chemical Technology and Metallurgy, Kl. Ohridski Blvd, 8, 1756 Sofia (Bulgaria)

    2015-12-15

    Highlights: • The effect of hydrazine on the corrosion of steel in secondary side water investigated by in situ and ex situ techniques. • Oxide grown on steel in 100 ppb hydrazine shows weaker protective properties – higher corrosion rates. • Possible explanation of the accelerating effect of higher concentrations of hydrazine on flow assisted corrosion offered. - Abstract: The effect of hydrazine on corrosion rate of low-alloyed steel (LAS) and carbon steel (CS) was studied by in situ and ex situ techniques under pressurized water reactor secondary side water chemistry conditions at T = 228 °C and pH{sub RT} = 9.2 (adjusted by NH{sub 3}). It is found that hydrazine injection to a maximum level of 5.06 μmol l{sup −1} onto surfaces previously oxidized in ammonia does not affect the corrosion rate of LAS or CS. This is confirmed also by plant measurements at Loviisa NPP. On the other hand, hydrazine at the level of 3.1 μmol l{sup −1} decreases markedly the amount and the size of deposited oxide crystals on LAS and CS surface. In addition, the oxide grown in the presence of 3.1 μmol l{sup −1} hydrazine is somewhat less protective and sustains a higher corrosion rate compared to an oxide film grown without hydrazine. These observations could explain the accelerating effect of higher concentrations of hydrazine found in corrosion studies of LAS and CS.

  9. High-Performance Laser Peening for Effective Mitigation of Stress Corrosion Cracking

    Energy Technology Data Exchange (ETDEWEB)

    Hackel, L; Hao-Lin, C; Wong, F; Hill, M

    2002-10-02

    Stress corrosion cracking (SCC) in the Yucca Mountain waste package closure welds is believed to be the greatest threat to long-term containment. Use of stress mitigation to eliminate tensile stresses resulting from welding can prevent SCC. A laser technology with sufficient average power to achieve high throughput has been developed and commercially deployed with high peak power and sufficiently high average power to be an effective laser peening system. An appropriately applied version of this process could be applied to eliminate SCC in the waste package closure welds.

  10. Effect of layerwise structural inhomogeneity on stress- corrosion cracking of steel tubes

    Science.gov (United States)

    Perlovich, Yu A.; Krymskaya, O. A.; Isaenkova, M. G.; Morozov, N. S.; Fesenko, V. A.; Ryakhovskikh, I. V.; Esiev, T. S.

    2016-04-01

    Based on X-ray texture and structure analysis data of the material of main gas pipelines it was shown that the layerwise inhomogeneity of tubes is formed during their manufacturing. The degree of this inhomogeneity affects on the tendency of tubes to stress- corrosion cracking under exploitation. Samples of tubes were cut out from gas pipelines located under various operating conditions. Herewith the study was conducted both for sections with detected stress-corrosion defects and without them. Distributions along tube wall thickness for lattice parameters and half-width of X-ray lines were constructed. Crystallographic texture analysis of external and internal tube layers was also carried out. Obtained data testifies about considerable layerwise inhomogeneity of all samples. Despite the different nature of the texture inhomogeneity of gas pipeline tubes, the more inhomogeneous distribution of texture or structure features causes the increasing of resistance to stress- corrosion. The observed effect can be explained by saturation with interstitial impurities of the surface layer of the hot-rolled sheet and obtained therefrom tube. This results in rising of lattice parameters in the external layer of tube as compared to those in underlying metal. Thus, internal layers have a compressive effect on external layers in the rolling plane that prevents cracks opening at the tube surface. Moreover, the high mutual misorientation of grains within external and internal layers of tube results in the necessity to change the moving crack plane, so that the crack growth can be inhibited when reaching the layer with a modified texture.

  11. Effects of High Salt Concentration and Residue on Copper and Aluminum Corrosion

    Institute of Scientific and Technical Information of China (English)

    HUO Ying; TAN Mike; Yong jun; SHU Li

    2013-01-01

    Traditional researches on metal corrosion under salt solutions deposit conditions are usually carried out by visual,electron microscopic observations and simple electrochemical measurement via a traditional one-piece electrode.These techniques have difficulties in measuring localized corrosion that frequently occur in inhomogeneous media.This paper reports the results from the experiments using specially shaped coupons and a relatively new method of measuring heterogeneous electrochemical processes,namely,the wire beam electrode(WBE).Preliminary results from copper and aluminum corrosion in highly concentrated sodium chloride solutions with and without solid deposits show that the method is useful in simulating and studying corrosion especially localized corrosion in pipelines.

  12. Inhibition Effect of Glycerol on the Corrosion of Copper in NaCl Solutions at Different pH Values

    Directory of Open Access Journals (Sweden)

    Santos Lorenzo Chi-Ucán

    2014-01-01

    Full Text Available The inhibitory effect of glycerol on copper corrosion in aerated NaCl (0.5 M solutions at three pH values (4, 7, and 10 was evaluated. Inhibition efficiency was assessed with conventional electrochemical techniques: open circuit potential, potentiodynamic polarization, and electrochemical impedance analysis. Glycerol reduced the corrosion rate of copper in NaCl solutions. The best inhibition effect (η≈83% was produced in alkaline (pH 10 chloride media. This effect can be ascribed to increased viscosity and the presence of copper-glycerol complexes.

  13. Reinforced concrete bridges: effects due to corrosion and concrete young modulus variation

    Directory of Open Access Journals (Sweden)

    P. T. C. Mendes

    Full Text Available Most of the Brazilian bridges of federal road network are made of reinforced concrete and are more than 30 years old, with little information about the mechanical properties of their constitutive materials. Along the service life of these bridges much modification occurred on vehicles load and geometry and in design standard. Many of them show signs of concrete and steel deterioration and their stability conditions are unknown. With the aim of contributing to the structural evaluation of reinforced concrete bridges it was decided to analyze the stresses in reinforced concrete bridge sections to verify the effects due to reinforcement corrosion and variation of the concrete Young modulus on the stress distribution regarding several load patterns and cracking effects in a representative bridge of the Brazilian road network with different longitudinal reinforcement taxes and two concrete Young modulus, Ec and 0.5Ec, and with different percentage of reinforcement corrosion. The analysis considered two finite element models: frame and shell elements as well as solid elements. The results indicate that these variation effects are more significant in reinforcement bars than in concrete.

  14. Effect of phytic acid on the microstructure and corrosion resistance of Ni coating

    Energy Technology Data Exchange (ETDEWEB)

    Meng Guozhe, E-mail: mengguozhe@hrbeu.edu.c [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China)] [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Sun Feilong [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China); Shaoa Yawei [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Zhang Tao; Wang Fuhui [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China)] [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Dong Chaofang [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China); Li, Xiaogang [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)] [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China)

    2010-08-01

    In this work, the pure Ni coatings were synthesized on Q235 steel by using reverse pulsed electrodeposition technique in sulphate-based baths with 0, 0.1, 0.2 and 0.3 g/L phytic acid additive. The effect of phytic acid on the microstructure and micro-morphology of the sample was observed by transmission electron microscopy (TEM) and scanning electron microscopy (SEM), respectively. And the effect of phytic acid on the corrosion resistance of the sample was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The results demonstrated that the addition of phytic acid was in favor of the growth of nano-scale twins (NT) in the interior of grains, which was due to the lowered stacking fault energies of Ni during the electrodeposition, and the typical morphology of pyramidal islands on the surface. The results also demonstrated that the effect of phytic acid was not monotonous with increasing concentration: the passive current density i{sub p} was minimum and the charge transfer resistance R{sub t} was maximum for the sample obtained from the bath with 0.2 g/L phytic acid, indicating that the sample obtained from the bath with 0.2 g/L phytic acid showed the best corrosion resistance.

  15. Effect of Chemical Corrosion on the Mechanical Characteristics of Parent Rocks for Nuclear Waste Storage

    Directory of Open Access Journals (Sweden)

    Tielin Han

    2016-01-01

    Full Text Available Long-term immersion was adopted to explore the damage deterioration and mechanical properties of granite under different chemical solutions. Here, granite was selected as the candidate of parent rocks for nuclear waste storage. The physical and mechanical properties of variation regularity immersed in various chemical solutions were analyzed. Meanwhile, the damage variable based on the variation in porosity was used in the quantitative analysis of chemical damage deterioration degree. Experimental results show that granite has a significant weakening tendency after chemical corrosion. The fracture toughness KIC, splitting tensile strength, and compressive strength all demonstrate the same deteriorating trend with chemical corrosion time. However, a difference exists in the deterioration degree of the mechanical parameters; that is, the deterioration degree of fracture toughness KIC is the greatest followed by those of splitting tensile strength and compressive strength, which are relatively smaller. Strong acid solutions may aggravate chemical damage deterioration in granite. By contrast, strong alkaline solutions have a certain inhibiting effect on chemical damage deterioration. The chemical solutions that feature various compositions may have different effects on chemical damage degree; that is, SO42- ions have a greater effect on the chemical damage in granite than HCO3- ions.

  16. On the corrosion and soiling effects on materials by air pollution in Athens, Greece

    Directory of Open Access Journals (Sweden)

    C. Tzanis

    2011-12-01

    Full Text Available In the frame of the European project, entitled MULTI-ASSESS, specimens of structural metals, glass, stone and concrete materials were exposed to air pollution at a station, which was installed for this purpose on a building, located in the centre of Athens. The main purpose of this project was to determine the corrosion and soiling effects of air pollution on materials. A set of the specimens was exposed in a position that was sheltered from rain and partly from wind, and another set was exposed in unsheltered positions on the roof of the above said building. In addition, other specimens were exposed at different heights on the same building, in order to investigate for the first time the corrosion and soiling effects on various materials as a function of height. For the determination of these effects, chemical analysis of the specimens was performed and basic parameters as the weight change, the layer thickness and the optical properties were calculated. Finally, the results obtained are discussed and their plausible interpretation is attempted.

  17. The Effect of Temperature and Acid Gas Loading on Corrosion Behavior of API 5L X52 Carbon Steel in Amine Unit

    Science.gov (United States)

    Javidi, M.; Lalehparvar, M. M.; Ghassemi, A.

    2016-05-01

    The effect of temperature and H2S concentration on amine corrosion of API 5L X52 carbon steel in a CO2-saturated 25 wt.% diethanolamine solution was investigated via electrochemical techniques. It was found that increase in temperature from 25 to 80 °C resulted in severe increase in corrosion rate from 0.88 to 16.24 mpy due to increase in degradation rate of amine. Also, it was concluded that increase in H2S concentration led to increase in corrosion rate because of formation of more heat stable amine salts. The effect of temperature on corrosion rate was more significant than acid gas loading.

  18. Effect of CO2 on Atmospheric Corrosion of UNS G10190 Steel under Thin Electrolyte Film

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The atmospheric corrosion of UNS G10190 steel under a thin electrolyte film in the atmosphere polluted by CO2 has been studied in the lab using an atmospheric corrosion monitor(ACM) in combination with XRD and SEM observations of the surface of steel. The ACM study indicated that the corrosion rate of the steel increased with increasing carbon dioxide concentration. The XRD and SEM observations showed that no carbonate was found in the corrosion product on the steel surface. The corrosion product consisted of two layers, i. e., inner and outer layer. From the experimental results, it was concluded that CO2 played an enhancing role in the atmospheric corrosion of UNS G10190 steel. The film of the corrosion product showed slight protection.

  19. Improvement of corrosion resistance and antibacterial effect of NiTi orthopedic materials by chitosan and gold nanoparticles

    Science.gov (United States)

    Ahmed, Rasha A.; Fadl-allah, Sahar A.; El-Bagoury, Nader; El-Rab, Sanaa M. F. Gad

    2014-02-01

    Biocomposite consists of gold nanoparticles (AuNPs) and a natural polymer as Chitosan (CS) was electrodeposited over NiTi alloy to improve biocompatibility, biostability, surface corrosion resistance and antibacterial effect for orthopedic implantation. The forming process and surface morphology of this biocomposite coats over NiTi alloy were studied. The results showed that the nm-scale gold particles were embedded in the composite forming compact, thick and smooth coat. Elemental analysis revealed significant less Ni ion release from the coated NiTi alloy compared with the uncoated one by 20 fold. Furthermore, the electrochemical corrosion measurements indicated that AuNPs/CS composite coat was effective for improving corrosion resistance in different immersion times and at all pH values, which suggests that the coated NiTi alloys have potential for orthopedic applications. Additionally, the efficiencies of the biocomposite coats for inhibiting bacterial growth indicate high antibacterial effect.

  20. Effect of Sn on Corrosion Behavior of Ultra-pure 17 mass% Cr Ferritic Stainless Steels in Sulphuric Acid

    Institute of Scientific and Technical Information of China (English)

    Xiang-jun ZHANG; Fei GAO; Zhen-yu LIU

    2016-01-01

    The effect of Sn on corrosion behavior of ferritic stainless steels in 20 mass% H2 SO4 was investigated by alternating current and direct current electrochemical methods and gravimetric tests at 25 ℃.The results show that Sn can effectively improve general corrosion resistance of ferritic stainless steels in H2 SO4 ,mainly due to highly raised hydrogen evolution overpotential which is in favour of strong suppression of hydrogen evolution reaction,and inhibitive effect of dissolved Sn2+ on elementary anodic reactions.With increasing Sn content,the better corrosion re-sistance can be reached.The Electrochemical Impedance Spectroscopy (EIS)includes four time constants and can be perfectly fitted by equivalent circuit:Rs(CdlRct)(QadsRads(RL1(L1(RL2L2)))).

  1. Corrosion evaluation technology

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of {+-} 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs.

  2. Oesophageal strictures caused by the ingestion of corrosive agents: effectiveness of balloon dilatation in children

    Energy Technology Data Exchange (ETDEWEB)

    Doo, E.-Y. [Department of Radiology, Research Institute of Radiology, University of Ulsan College of Medicine, Asan Medical Center (Korea, Republic of); Shin, J.H. [Department of Radiology, Research Institute of Radiology, University of Ulsan College of Medicine, Asan Medical Center (Korea, Republic of)], E-mail: jhshin@amc.seoul.kr; Kim, J.H.; Song, H.-Y. [Department of Radiology, Research Institute of Radiology, University of Ulsan College of Medicine, Asan Medical Center (Korea, Republic of)

    2009-03-15

    Aim: To evaluate the safety and clinical effectiveness of balloon dilatation in children for oesophageal strictures caused by the ingestion of corrosive agents. Materials and methods: The study comprised 11 children (median age 6 years; range 1-14 years) with oesophageal strictures caused by corrosive agents, who underwent a total of 36 balloon dilatation sessions. The technical and clinical success, recurrence of dysphagia, complications, and primary and secondary patency rates were retrospectively evaluated. Results: Technical success was achieved in 91% of patients and in 97% of balloon dilatation sessions. Clinical success (defined as improved food intake and reduced dysphagia within 1 month of the first balloon dilatation session) was achieved in 64% of patients (7/11). During the mean 35-month follow-up period (range 1-89 months), 10 (91%) patients experienced recurrence. Oesophageal rupture (types 1 or 2) occurred in 45% of patients and in 31% of balloon dilatation sessions. Primary patency rates at 6 months and 1, 2, 3, 4, and 5 years were 36, 27, 14, 14, 14, and 14%, respectively. Secondary patency rates at 6 months and 1, 2, 3, 4, and 5 years were 82, 82, 82, 56, 42, and 42%, respectively. The secondary patency rate was higher than the primary patency rate (p < 0.05). Conclusion: The present study examined oesophageal balloon dilatation for paediatric oesophageal strictures caused by the ingestion of corrosive agents. Although the technical success rate was high and there were no deaths, the clinical success rate was low owing to a high recurrence rate. However, repeated balloon dilatations resulted in an acceptable secondary patency rate.

  3. The effect of carbon content on mechanical properties, failure and corrosion resistance of deposited chromium metal

    Directory of Open Access Journals (Sweden)

    Леонід Кімович Лещинськiй

    2017-06-01

    Full Text Available It has been shown that if choosing a metal composition for surfacing rolls and rollers of continuous casting machines, both the carbon impact on the mechanical and functional properties and the critical values of the chromium concentration, which determine the corrosion resistance of the metal with regard to electrochemical corrosion theory, should be considered as well. The paper studied the effect of chromium and carbon steel the X5-X12 type on the structure, technological strength, mechanical properties, fracturing resistance and corrosion resistance of the weld metal. The composition of chromium tool steels (deposited metal (X5-used for the rolls of hot rolling mills and (X12-used for continuous casting machines rollers correspond to these values. The impact of carbon on the properties of the deposited metal containing chromium was considered by comparing the data for both types of the deposited metal. It was found that for both types of the deposited metal (X5 and X12, the limiting value of the carbon content, providing an optimal combination of strength, ductility, failure resistance is the same. If the carbon content is more than the limiting value – (0,25% the technological strength and failure resistance of the deposited metal significantly reduce. With increasing carbon content from 0,18 to 0,25% the martensite structure has a mixed morphology – lath and plate. The strength and toughness of the deposited metal grow. Of particular interest is simultaneous increase in the specific work of failure resulted from crack inhibition at the boundary with far less solid and more ductile ferrite. As for the 5% chromium metal, the X12 type composition with 0,25% C, is borderline. With a further increase in the carbon content of the metal both ductility and failure resistance sharply decrease and with 0,40% C the growth rate of fatigue crack increases by almost 1,5 times

  4. Review on Stress Corrosion and Corrosion Fatigue Failure of Centrifugal Compressor Impeller

    Institute of Scientific and Technical Information of China (English)

    SUN Jiao; CHEN Songying; QU Yanpeng; LI Jianfeng

    2015-01-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  5. Effect of equal-channel angular pressing on pitting corrosion resistance of anodized aluminum-copper alloy

    Institute of Scientific and Technical Information of China (English)

    In-Joon SON; Hiroaki NAKANO; Satoshi OUE; Shigeo KOBAYASHI; Hisaaki FUKUSHIMA; Zenji HORITA

    2009-01-01

    The effect of equal-channel angular pressing(ECAP) on the pitting corrosion resistance of anodized Al-Cu alloy was investigated by electrochemical techniques in a solution containing 0.2 mol/L AlCl3 and also by surface analysis. Anodizing was conducted for 20 min at 200 and 400 A/m2 in a solution containing 1.53 mol/L H2SO4 and 0.018 5 mol/L Al2(SO4)3-16H2O at 20 ℃. Anodized Al-Cu alloy was immediately dipped in boiling water for 20 min to seal the micro pores present in anodic oxide films. The time required before initiating pitting corrosion of anodized Al-Cu alloy is longer with ECAP than without, indicating that ECAP process improves the pitting corrosion resistance of anodized Al-Cu alloy. Second phase precipitates such as Si, Al-Cu-Mg and Al-Cu-Si-Fe-Mn intermetallic compounds are present in Al-Cu alloy and the size of these precipitates is greatly decreased by application of ECAP. Al-Cu-Mg intermetallic compounds are dissolved during anodization, whereas the precipitates composed of Si and Al-Cu-Si-Fe-Mn remain in anodic oxide films due to their more noble corrosion potential than Al. FE-SEM and EPMA observation reveal that the pitting corrosion of anodized Al-Cu alloy occurs preferentially around Al-Cu-Si-Fe-Mn intermetallic compounds, since the anodic oxide films are absent at the boundary between the normal oxide films and these impurity precipitates. The improvement of pitting corrosion resistance of anodized Al-Cu alloy processed by ECAP appears to be attributed to a decrease in the size of precipitates, which act as origins of pitting corrosion.

  6. EFFECT OF SULPHATE-REDUCING BACTERIA ON ELECTRO-CHEMICAL CORROSION BEHAVIOR OF 16Mn STEEL IN SEA MUD

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The effect of sulfate-reducing bacteria (SRB) on electrochemical corrosion behavior of 16Mn steel, and galvanic corrosion behavior of the steels in the juncture area between bacterial and bacteria-free sea mud was studied in laboratory under simulated conditions. Sea mud dense with SRB was taken from the Qingdao beach. Part of the sea mud was sterilized and the rest was kept in the original condition. The sterilized and original sea mud was put respectively into two plastic testing troughs electrically-connected by an agar potassium chloride salt bridge. Galvanic and non-galvanic 16Mn steel samples were put into the trough at the same intervals. The SRB number measured by the MPN tri-tube method was about 2.4×105 per 100 g mud and was kept basically the same during the experimental period. The ρ, pH, eH, T, S (salinity) were measured simultaneously. The galvanic current was measured with zero-resistance galvanometer and the corrosion rate was measured with the weight loss method.The results showed that (1) the corrosion rate of 16Mn steel in bacterial sea mud was 4.0 times that in bacteria-free sea mud; (2) galvanic corrosion occurs between steel samples buried in different (bacterial and bacteria-free) sea mud. The steel sample in the bacterial sea mud was the anode of a galvanic couple and had higher corrosion rate than that of the non-galvanic sample. The existence of the galvanic couple increased the corrosion rate of the sample in bacterial sea mud by 4.1%.

  7. Anodizing Effect on the Wear and Corrosion Behavior of EN AC-46500 Components Produced by Semi-Solid Rheocasting (SSR)

    Science.gov (United States)

    Forn, A.; Baile, M. T.; Picas, J. A.; Martín, E.; Menargues, S.

    2011-05-01

    In this work the effect of the anodizing process on the surface properties of SSR components was investigated. EN AC-46500 aluminium alloy components were formed using a 700 Ton high pressure machine and an Idra Semi Solid Rheocasting Station (SSR). The samples were heat treated with the aim of modifying the form and distribution of the eutectic silicon phase and after the heat treatment they were shotpeened in different conditions to obtain different surface roughness. Finally, the components were anodized with the purpose of improving the tribological properties and corrosion resistance. Surface modifications were investigated as they might have beneficial effects on the wear and corrosion behaviour. Experiments using a tribometer (ball on disc configuration) were performed in order to evaluate the tribological properties of the material and salt spray corrosion tests were used to study the corrosion resistance. These studies were carried out before and after the anodizing process. The anodized components show a significant improvement of the corrosion and wear resistance under the tested conditions, in spite of the high percentage of intermetallics compounds present in the AC-46500 alloy.

  8. Effects of Tafel slope, exchange current density and electrode potential on the corrosion of steel in concrete

    Energy Technology Data Exchange (ETDEWEB)

    Ge, J.; Isgor, O.B. [Carleton University, Department of Civil and Environmental Engineering, Mackenzie Engineering Building, Ottawa, K1S 5B6 ON (Canada)

    2007-08-15

    A parametric study is carried out to investigate the effect of variations in anodic and cathodic Tafel slopes, exchange current densities and electrode potentials on the rate of steel corrosion in concrete. The main goal of this investigation is to identify the parameters that have significant influence on steel corrosion rate. Since there is a degree of uncertainty associated with the selection of these parameters, particularly during modelling exercises, it is intended that the results of this study will provide valuable information to engineers and researchers who simulate steel corrosion in concrete. To achieve this goal, the effect of a parameter on the corrosion rate of steel is studied while all other parameters are kept constant at a predefined base case. For each parameter, two extreme cases of anode-to-cathode ratio are studied. The investigation revealed that the variations in the anodic electrode potential have the greatest impact on the corrosion rate, followed by the variations in the cathodic Tafel slope. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  9. [The effect of C-SiO2 composite films on corrosion resistance of dental Co-Cr alloy].

    Science.gov (United States)

    Huang, Yi; Hu, Jing-Yu; Liu, Yu-Pu; Zhao, Dong-Yuan; Yu, You-Cheng; Bi, Wei

    2016-10-01

    To study the effect of carbon-silica composite films on corrosion resistance of Co-Cr alloy in simulated oral environment and provide evidences for clinical application of this new material. Co-Cr alloy specimens were cut into appropriate size of 20 mm × 20 mm × 0.5 mm. Then, the carbon-silica composite films were spin-coated onto the specimens. Subsequently, ICP-AES was used to observe the Co, Cr, Mo ion concentrations. Finally, Tafel polarization curves of the specimens were used to measure the electrochemical corrosion resistance by electrochemical workstation. SAS8.0 software package was used for statistical analysis. The results of ICP-AES showed that the ion concentrations of Co, Cr, Mo of specimens coated with composite films in the testing liquid were significantly smaller than that of Co-Cr alloy specimens. Tafel polarization curves showed that in the specimens coated with composite films, the corrosion potential moved in the positive direction and increased from -0.261 V to -0.13 V. At the same time, the corrosion current density decreased from -5.0017μA/cm(2) to -5.3006 μA/cm(2). Carbon-silica composite films (silica=61.71wt %) can reduce the release of metal ions significantly and improve the corrosion resistance of Co-Cr alloys effectively. Carbon-silica composite films may be a promising dental material.

  10. EFFECT OF LDPE RAW MATERIAL ON STRENGTH, CORROSION AND SORPTIVITY OF CONCRETE

    Directory of Open Access Journals (Sweden)

    R. MANIKANDRAN

    2015-04-01

    Full Text Available Many researchers focused on effect of Low Density Poly Ethylene (LDPE on bituminous pavements or concrete to modify the strength and ductility in view of reusing the abundant quantity of non-degradable LDPE material available. It also reduces the use of bituminous materials and disposal problems of such waste material. Developing countries are moving towards construction concrete pavement or converting bituminous pavements into concrete pavements. Hence in this paper an attempt has been made to study the feasibility of using LDPE raw material itself as a modifier in cement concrete with a characteristic compressive strength of 20 MPa. Present study focuses on effect of addition of LDPE raw material (3, 4 and 5% under different temperatures (70°C, 80°C and 90°C and duration of thermal curing (4, 8 and 16 hours on compressive strength, corrosion resistance and sorptivity. It was inferred from the results that, addition of LDPE raw material considerably increases the compressive strength, resistance against corrosion and permeability. Results also revealed that concrete with 3% LDPE modifier for 80°C with 4 hours of thermal curing was found to be optimum.

  11. Effect of Ammonium Molybdate Inhibition on Corrosion Behaviour of Mild Steel in Chloride and Sulphide Media

    Directory of Open Access Journals (Sweden)

    Ayo S. Afolabi

    2010-10-01

    Full Text Available The corrosion inhibition of mild steel in 3.0 M sodium chloride and 0.5 M sodium sulphide using various concentrations of ammonium molybdate was investigated in this work. The inhibition effect of this reagent in these media was monitored by weight loss and pH measurements. The analyses of the weight loss results showed that the corrosion susceptibility of mild steel in 3.0 M sodium chloride was more pronounced than in 0.5 M of sodium sulphide due to the aggressive chloride ions in the former and the weak nature of the latter. Ammonium molybdate produced a better inhibition performance of mild steel in 0.5 M sodium suphide than in 3.0 M sodium chloride medium and the higher the concentration of ammonium molybdate the more the inhibition performance on mild steel in the media studied. Optimum inhibition was obtained at 2.5 M ammonium molybdate in both media. The pH values in chloride medium remained acidic throughout the exposure period while those of sulphide medium shifted to alkaline region with exposure time; an effect that was traceable to higher inhibition obtained in the latter medium.

  12. Improvement of corrosion resistance of Ni−Mo alloy coatings: Effect of heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Mousavi, R., E-mail: mousavi@scu.ac.ir [Department of Materials Science and Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Bahrololoom, M.E. [Department of Materials Science and Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Deflorian, F.; Ecco, L. [Department of Industrial Engineering, University of Trento, via Sommarive 9, Trento (Italy)

    2016-02-28

    Graphical abstract: - Highlights: • Conjunction between SEM, EIS, and Tafel measurements to obtain a coat with dense morphology and without crack. • An inverse Hall-Petch effect is observed after annealing the coatings, i.e. the coatings get harder as the grain size is increased by increasing annealing temperature up to 600 {sup o}C. • Heat treatment can improve the mechanical and corrosion properties of coatings. - Abstract: In this paper, Ni−Mo alloy coatings were deposited from bath containing sodium citrate, nickel sulphate, and sodium molybdate. Essentially, this work is divided into two mains parts: (i) the optimization on the coatings deposition parameters and (ii) the effect of the heat treatment. Polarization curves and electrochemical impedance spectroscopy were acquired using potentiostat/galvanostat and a frequency response analyzer, respectively. Morphology and chemical composition of the coatings were investigated by scanning electron microscopy and energy dispersive spectroscopy, respectively. Polarization curves at different condition revealed that electroplating at temperature 40 {sup o}C, pH 9 provides a dense coating with high efficiency. Following the optimization of the deposition parameters, the coatings were annealed at 200, 400, and 600 {sup o}C for 25 min. The results showed that the coatings obtained at temperature 40 {sup o}C, pH 9, and annealing at 600 {sup o}C has the highest corrosion resistance and microhardness.

  13. Effect of calcium ions on CO2 corrosion of 3Cr low-alloy steel

    Institute of Scientific and Technical Information of China (English)

    Zhijun JIA; Cuiwei DU; Zhiyong LIU; Jin GAO; Xiaogang LI

    2011-01-01

    The effect of calcium ions on the corrosion behavior of 3Cr low-alloy steel in CO2containing sodium chloride solution was investigated by immersion test and electrochemical measurements.It is found that with the addition of Ca2+ to CO2-containing solution,the crazing level of the corrosion scale on the specimen is much slighter than that of the specimen immersed in solution without Ca2+.The pitting on the surface of the specimens immersed in the solution with Ca2+ is relatively small and distributes uniformly all over the surface.The significant change in the anodic polarization curve is attributed to the deposition of the CaCO3.CaCO3 deposits on the specimen surface and gives a protection to the metal substrate.And with the anodic proceeding,the concentration of H+ in the solution increases.The CaCO3 deposition dissolves in the low pH solution and the protection effect disappears.

  14. The effect of CO{sub 2} on the corrosion rate in simulated combustion atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Maekipaeae, Martti [VTT Processes, P.O. Box 1601, FIN-02044 VTT, Espoo (Finland); Sroda, Szymon [European Commission, Joint Research Centre, Institute for Energy, P.O. Box 2, NL-1755 ZG Petten (Netherlands)

    2004-07-01

    The aim of the study is to improve the understanding of the corrosion mechanism in biomass and waste combustion processes. Laboratory, pilot and full scale testing of materials are performed. The obtained results are discussed, e.g., with reference to thermodynamic modelling calculations. The laboratory experiments in JRC Plant Simulation Test Laboratory are focused mainly on common ferritic and austenitic steels (X10, X20, 2.25Cr1Mo, AC66, Sanicro28, Esshette 1250 etc), which are used as superheater steel tube materials in such applications. The main aim of this part of the project is to understand the effect of deposition as well as the CO{sub 2} or/and CO/CO{sub 2} content in combustion atmospheres on corrosion rate and mechanism of studied materials. Laboratory tests include the thermogravimetric studies using Cahn thermo-balances and long exposure tests in horizontal/autoclave multi-sample furnaces. Post experimental analyses are made using SEM/EDS + XRD techniques and optical microscopy. The experiments are carried out at isothermal temperature - 535 deg. C in various simulated combustion atmospheres (22%H{sub 2}O + 5%O{sub 2} + xCO{sub 2} + N{sub 2}) with different CO{sub 2} content vary from 0 to 25 vol. % for the samples without deposit and with filter/cyclone ash deposition (long exposure tests). In this stage, following conclusions can be made: - Corrosion rate, for the alloys with and without the deposit, increase with increasing CO{sub 2} content, especially for the ferritic steels; - Corrosion rate for samples with the deposit increase significantly and in this case the internal oxidation of the studied samples was observed; - Thermodynamic model calculations performed resulted, a.o., to the following propositions still of preliminary nature; - Various carbides of metallic alloying elements become less stable at oxide scale-metallic alloy phase boundary with increasing partial pressure of carbon dioxide; - Carbides and oxides of various alloying

  15. Effect of the Solution Annealing and Chemical Passivation Followed by Aging on the Corrosion of Shell Mold Cast CF8 Stainless Steel

    Science.gov (United States)

    Kim, Kuk-Jin; Ju, Heongkyu; Moon, Young-Dae; Hong, Jun Ho; Pak, Sung Joon

    2016-10-01

    The effects of solution annealing and passivation of shell mold cast CF8 stainless steels on Elbow pipe fittings with 2-month room temperature aging have been studied using a corrosion technique. The resistance of corrosion increased with 2-month room temperature aging combined with solid solution annealing and chemical passivation. The mode of corrosion was deeply related to the δ-ferrite content, permeability, and passivation. The corrosion probability decreased as both the δ-ferrite content and the permeability decreased. Therefore, it is considered that δ-ferrite content and passive film of Cr2O3 play an important role in corrosion resistance of CF8 Elbow pipe fittings due to the long-term aging with solid solution annealing and chemical passivation. This result shows that the corrosion resistance of CF8 fittings can be enhanced by the solid solution annealing and chemical passivation. Decreased ferrite phases and permeability improve IGC resistance in CF8 steel.

  16. Effect of the temperature and welding on the corrosion of austenitic stainless steel in polluted phosphoric acid

    Energy Technology Data Exchange (ETDEWEB)

    Bakour, S.; Guenbour, A.; Ben Bachir, A. [University Mohammed V-Agdal, Lab. Corrosion-Electrochimie, Faculty of Sciences, Rabat (Morocco); Garcia-Anton, J.; Blasco-Tamarit, E.; Garcia-Garcia, D.M. [Valencia Univ. Politecnica, Dept. de Ingenieria Quimica y Nuclear. ETSI Industriales, Valencia (Spain)

    2009-07-01

    This study enabled us to elucidate the effect of welding and the temperature, the impurities on the corrosion resistance of a super-alloy in phosphoric acid using electrochemical methods and microstructural analyses. The analysis of the electrochemical parameters, resulting from the potentio-kinetic curves realized on alloy 59 in the electrolytic medium showed that the process of welding weakens the behaviour with the materials of corrosion and that the increase in the temperature accentuates the aggressiveness of the medium. The tests carried out on the base metal, the zone affected thermically and the weld bead in polluted phosphoric medium showed that the base metal is the zone most corrosion resistant in a structure welded in the range of temperature 20-80 C, and that the rate of corrosion is very high on the level of the weld bead. The images of surfaces of the three electrodes obtained in real time simultaneously with the electrochemical data acquisition did not reveal the localised corrosion. The microstructural examination carried out by the MEB coupled by analysis EDS, showed that welding causes a variation in the microstructure of alloy 59 on the level of morphology and the composition. (authors)

  17. An effective and novel pore sealing agent to enhance the corrosion resistance performance of Al coating in artificial ocean water

    Science.gov (United States)

    Lee, Han-Seung; Singh, Jitendra Kumar; Ismail, Mohamed A.

    2017-02-01

    A new technique was accepted to fill the porosity of Al coating applied by arc thermal spray process to enhance corrosion resistance performance in artificial ocean water. The porosity is the inherent property of arc thermal spray coating process. In this study, applied coating was treated with different concentrations of ammonium phosphate mono basic (NH4H2PO4: AP) solution thereafter dried at room temperature and kept in humidity chamber for 7d to deposit uniform film. The corrosion resistance of Al coating and treated samples have been evaluated using electrochemical impedance spectroscopy (EIS) and potentiodynamic techniques with exposure periods in artificial ocean water. Electrochemical techniques, X-ray diffraction (XRD), Raman spectroscopy, atomic force microscopy (AFM) and field emission-scanning electron microscopy (FE-SEM) indicated that phosphate ion would have been retarding corrosion of Al coating effectively. The formation of AHP (Ammonium Aluminum Hydrogen Phosphate Hydrate: NH4)3Al5H6(PO4)8.18H2O) on Al coating surface after treatment with AP is nano sized, crystalline and uniformly deposited but after exposure them in artificial ocean water, they form AHPH (Aluminum hydroxide phosphate hydrate Al3(PO4)2(OH)3(H2O)5) that is very protective, adherent, uniform and plate like morphology of corrosion products. The AHPH is sparingly soluble and adherent to surface and imparted improved corrosion resistance.

  18. Study on the Effects of Corrosion Inhibitor According to the Functional Groups for Cu Chemical Mechanical Polishing in Neutral Environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Won; Kim, Jae Jeong [Institute of Chemical Process, Seoul National University, Seoul (Korea, Republic of)

    2015-08-15

    As the aluminum (Al) metallization process was replaced with copper (Cu), the damascene process was introduced, which required the planarization step to eliminate over-deposited Cu with Chemical Mechanical Polishing (CMP) process. In this study, the verification of the corrosion inhibitors, one of the Cu CMP slurry components, was conducted to find out the tendency regarding the carboxyl and amino functional group in neutral environment. Through the results of etch rate, removal rate, and chemical ability of corrosion inhibitors based on 1H-1,2,4-triazole as the base corrosion inhibitor, while the amine functional group presents high Cu etching ability, carboxyl functional group shows lower Cu etching ability than base-corrosion inhibitor which means that it increases passivation effect by making strong passivation layer. It implies that the corrosion inhibitor with amine functional group was proper to apply for 1st Cu CMP slurry owing to the high etch rate and with carboxyl functional group was favorable for the 2nd Cu CMP slurry due to the high Cu removal rate/dissolution rate ratio.

  19. Effect of rare element cerium on the morphology and corrosion resistance of electro-less Ni-P coatings

    Directory of Open Access Journals (Sweden)

    Fu Chuan-qi

    2015-01-01

    Full Text Available This paper reports an experimental study on the microstructure and corrosion resistance of electro-less Ni-P coatings with increasing content of the rare element cerium (Ce. Surface morphology and the composition of the electro-less Ni-P coatings were studied by scanning electron microscope (SEM, X-ray energy dispersed analysis (EDS and X-ray diffraction analysis (XRD. Hardness and Adhesive force are researched by a HX-200 Vickers diamond indenter micro-hardness tester. Furthermore, we study the adhesive force by using the Revetest scratch tester. We get the possession of Ce amorphous Ni-P coatings which has excellent properties in anti-corrosion. The effect of the rare element cerium concentration on corrosion resistance of the coatings was evaluated in the groundwater immersion test and porosity test, respectively. The results indicated that added little the rare element cerium into the plating bath increased the phosphorus content of the coatings, decreased the corrosion rates, it also decreases the porosity of the amorphous Ni-P coatings. The lowest corrosion rates of the amorphous Ni-P coatings in groundwater immersion test is 4.1 um · h-1, at the rare element cerium concentration of 0.12g · L-1.

  20. Effect of samarium on microstructure and corrosion resistance of aged as-cast AZ92 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    吴道高; 颜世宏; 王志强; 张志琦; 苗睿瑛; 张小伟; 陈德宏

    2014-01-01

    The effects of samarium (Sm) on microstructure and corrosion resistance of AZ92 magnesium alloy were characterized and analyzed by scanning electronic microscopy, X-ray diffraction, mass loss test, electrochemical impedance spectroscopy, X-ray photoelectron spectroscopy and potentio-dynamic polarization test. The results showed that the added Sm could promote continuous precipitation ofβ-Mg17Al12 phase in grains, and meanwhile restrain discontinuous precipitation of the same phase along the grain boundaries. Thus, the precipitations distributed more uniformly in the aged AZ92 magnesium alloys. When the content of Sm was 0.5 wt.%, the corrosion resistance of aged AZ92 alloy tended to be the best, which was due to theβ-phase distributes more homogeneous reducing the galvanic corrosion. The corrosion product film had more integrality and compactness than AZ92 alloys without Sm. However, it resulted in worse corrosion resistance of AZ92 alloy because of the formation of mass cathodic Al2Sm phase coming from excess Sm in AZ92 alloy.

  1. An effective and novel pore sealing agent to enhance the corrosion resistance performance of Al coating in artificial ocean water

    Science.gov (United States)

    Lee, Han-Seung; Singh, Jitendra Kumar; Ismail, Mohamed A.

    2017-01-01

    A new technique was accepted to fill the porosity of Al coating applied by arc thermal spray process to enhance corrosion resistance performance in artificial ocean water. The porosity is the inherent property of arc thermal spray coating process. In this study, applied coating was treated with different concentrations of ammonium phosphate mono basic (NH4H2PO4: AP) solution thereafter dried at room temperature and kept in humidity chamber for 7d to deposit uniform film. The corrosion resistance of Al coating and treated samples have been evaluated using electrochemical impedance spectroscopy (EIS) and potentiodynamic techniques with exposure periods in artificial ocean water. Electrochemical techniques, X-ray diffraction (XRD), Raman spectroscopy, atomic force microscopy (AFM) and field emission-scanning electron microscopy (FE-SEM) indicated that phosphate ion would have been retarding corrosion of Al coating effectively. The formation of AHP (Ammonium Aluminum Hydrogen Phosphate Hydrate: NH4)3Al5H6(PO4)8.18H2O) on Al coating surface after treatment with AP is nano sized, crystalline and uniformly deposited but after exposure them in artificial ocean water, they form AHPH (Aluminum hydroxide phosphate hydrate Al3(PO4)2(OH)3(H2O)5) that is very protective, adherent, uniform and plate like morphology of corrosion products. The AHPH is sparingly soluble and adherent to surface and imparted improved corrosion resistance. PMID:28157233

  2. Preparation, antibacterial effects and corrosion resistant of porous Cu–TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Haibo; Zhang, Xiangyu, E-mail: zhangxiangyu@tyut.edu.cn; Geng, Zhenhua; Yin, Yan; Hang, Ruiqiang; Huang, Xiaobo; Yao, Xiaohong; Tang, Bin

    2014-07-01

    Antibacterial TiO{sub 2} coatings with different concentrations of Cu (Cu–TiO{sub 2}) were prepared by micro-arc oxidation (MAO) on pre-sputtered CuTi films. The effect of Cu concentrations in CuTi films on the MAO process was investigated. The Cu–TiO{sub 2} coatings were analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). The corrosion resistance of Cu–TiO{sub 2} coatings was evaluated via potentiodynamic polarization method. The antibacterial properties were assessed by two methods: spread plate method and fluorescence staining. The experimental results demonstrate that the coatings are porous and consist of anatase phase, rutile phase and unoxidized titanium. The CuTi films are almost completely oxidized and the thickness of all MAO coatings is about 5–10 μm. Cu mainly exists as CuO in the TiO{sub 2} coatings. The Cu–TiO{sub 2} coatings exhibit excellent antibacterial activities, and the antibacterial rate gradually rise with the increase in Cu concentration in the MAO coatings. The corrosion resistance of MAO coatings is also improved slightly.

  3. Synergistic Effect of Tungstate and Benzotriazole on Corrosion Inhibition of Carbon Steel in Solutions Containing Cl-

    Institute of Scientific and Technical Information of China (English)

    LI Yan; XI Dan-li; LU Zhu

    2004-01-01

    The corrosion inhibition of tungstate, benzotriazole (BTA) and their combination in solutions containing Cl- was studied by electrochemical techniques. The results indicated that the inhibition efficiency of tungstate was higher than that of BTA. The efficiency increased with increasing concentration of tungstate or BTA. In the studies of synergistic effect of tungstate and BTA, it had been found that in Ph 9.0 solution, the largest Rt could be obtained with the concentration ratio of tungstate / BTA being 1:1. Lowering the Ph value of solution would reduce the efficiency of inhibitors, especially in binary inhibitors. Increasing the concentration of Cl- accelerated the corrosion of carbon steel in the solutions with various inhibitors, but the influence of Cl- on corroding rate in binary inhibitors was not so strong as in single component. The results of surface analysis showed that W, C, N, O and Fe elements existed in the protecting film formed with binary inhibitors. The thickness of the film was about 12-15nm.

  4. The effect of prefixation on the quality of vascular corrosion casts of rat heart.

    Science.gov (United States)

    Reddy, P A; Douglas, J E; Schulte, M; Hossler, F E

    1995-01-01

    To help define the optimal conditions for the preparation of vascular corrosion casts of rat heart, we examined the effect of prefixation with aldehyde fixatives on the perfusion rates of rat heart and on the quality of vascular casts. For these studies, beating hearts were removed from rats, cannulated via the aortic stump, arrested with KCl, perfused retrograde with buffered saline or fixative, and infused with resin to prepare corrosion casts. Fixatives used were 2.5% glutaraldehyde or 2% paraformaldehyde, and the casting resin consisted of a Mercox-methylmethacrylate mixture (4:1). All perfusion pressures were monitored at 80 to 100 mm Hg using a mercury manometer. The perfusion rate of control hearts was 13 to 14 mL/min. Prefixation with glutaraldehyde and paraformaldehyde reduced perfusion to 8.5 and 8.1 mL/min, respectively. Cast quality was observed grossly and with the scanning electron microscope. Control hearts yielded high quality, complete casts with 2570 capillaries/mm(2+). Casts from prefixed hearts exhibited areas of incomplete vessel filling and resisted complete tissue maceration, leaving tissue remnants adhering to the vessel replicas. Casts from glutaraldehyde-fixed hearts were of very poor quality. Our results indicate that prefixation is an unnecessary step in the preparation of vascular casts of rat heart and is inconsistent with cast quality.

  5. Inhibitory Effect of Kopsia Singapurensis Extract on the Corrosion Behavior of Mild Steel in Acid Media

    Institute of Scientific and Technical Information of China (English)

    RAJA Pandian Bothi; RAHIM Afidah Abdul; OSMAN Hasnah; AWANG Khalijah

    2010-01-01

    The influence of the alkaloid extract of Kopsia singapurensis on the corrosion behavior of mild steel (MS) in 1 mol·L-1 HC1 and 1 mol·L-1 H2SO4 was studied using electrochemical techniques,viz.,potentiodynamic polarization and AC impedance.The experimental results clearly show that the plant extract effectively inhibits corrosion in both acid media and the inhibition efficiency obtained from the electrochemical techniques is in good agreement.Furthermore,the polarization technique indicates that the extract acts as an anodic type inhibitor in HC1 and as a mixed type in H2SO4 Scanning election microscopy (SEM) was carried out to examine the surface morphological changes of metal specimens in both the inhibited and uninhibited solutions.SEM images show the formation of an adsorbed layer over the metal surface by the inhibitor molecule.The presence of alkaloidal constituents in the plant extract was confirmed by Fourier transform infrared (FTIR) spectroscopy and chemical analysis.

  6. Effect of coupling asynchronous acoustoelectric effects on the corrosion behavior, microhardness and biocompatibility of biomedical titanium alloy strips.

    Science.gov (United States)

    Ye, Xiaoxin; Tang, Guoyi

    2015-01-01

    The coupling asynchronous acoustoelectric effects (CAAE) of the high-energy electropulsing treatment (EPT) technique and ultrasonic surface strengthening modification (USSM) are innovatively combined in improving the surface microhardness, corrosion behavior and biocompatibility of the pre-deformed titanium alloy strips. Experimental results show that EPT and USSM processes facilitate the surface grain refining and USSM brings in the micro-dimples on the materials surface, which is attributed to the atoms diffusion acceleration under EPT and severe surface plastic deformation under USSM. These microstructure changes can not only enhance the corrosion resistance in the acidic simulated body fluids and fluoridated acidic artificial saliva but also improve the biocompatibility of the titanium alloy strip materials. Moreover, the surface microhardness of the titanium alloy strips is enhanced to improve the wear resistance. Therefore, CAAE processing is a high-efficiency and energy-saving method for obtaining biomedical titanium alloys with superior anti-corrosion performance, microhardness and biocompatibility, which can be widely applied in dental implants and artificial joint.

  7. Gamma-radiation-induced corrosion of aluminum alloy: low dose effect

    Science.gov (United States)

    Kanjana, K.; Ampornrat, P.; Channuie, J.

    2017-06-01

    Gamma-radiation-induced corrosion of aluminium alloy 6061 (AA6061) immersed in demineralized water was studied at radiation dose up to 206 kGy using a Co-60 gamma radiation source. The surface morphology and chemical composition of the oxide produced on the post-irradiated samples were investigated using SEM-EDS. The electrochemical corrosion potentials (Ecorr ) of the post-irradiated samples were measured. The corrosion behavior of AA6061 appeared to be dose dependent under the experimental conditions. A dramatic change in surface morphology was observed in the samples exposed to gamma radiation at 206 kGy. At this radiation dose the aluminium oxide scale developed can be clearly seen. The results from electrochemical corrosion tests have shown that the corrosion potentials (Ecorr ) can be undoubtedly decreased by gamma irradiation, giving corrosion rate of 7 × 10-4 mm/yr.

  8. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  9. An Experimental Study of Mixture Corrosion Effects of Carbonate Rocks in the Transitional Zone of Littoral Karst Areas

    Institute of Scientific and Technical Information of China (English)

    陈鸿汉; 邹胜章; 朱远峰; 陈从喜

    2001-01-01

    The mechanism for development of littoral karst differs from that of inland karst, and the mixture corrosion effects are one of the most important factors that control the development of littoral karst. Through seven groups of static experiments carried out in a closed CO2-H2O system, basic conclusions can be drawn as follows: (1) the basic law of corrosion process in a transitional zone of seawater-freshwater in littoral karst areas is identical with that in the fresh water,i.e., the lithologic characteristics and rock structure are the main factors which control the development of littoral karst; (2)the mixture corrosion rate of the carbonate rock in the above transitional zone is faster than that in fresh water or seawater;(3) the mechanism for development of carbonate rocks differs at various pressures of CO2 in a transitional zone in littoral karst areas.``

  10. Effects of partial crystallinity and quenched-in defects on corrosion of a rapidly solidified Ti–Cu alloy

    Indian Academy of Sciences (India)

    R S Dutta; G K Dey

    2003-08-01

    Rapid solidification by planar flow casting has been found to have introduced deficiencies, viz. partial crystallinity, air pockets and compositional difference in the ribbons of rapidly solidified Ti42.9-Cu57.1 alloy. In order to investigate the effects of these deficiencies on the corrosion of rapidly solidified Ti42.9-Cu57.1 alloy ribbons, electrochemical behaviour of alloy ribbons has been investigated in the acidic chloride environments at room temperature by taking into consideration each side of the alloy ribbon separately. The alloy displayed passivity followed by pitting corrosion. In the as-solidified condition, air pockets appear to be the most detrimental defect from the viewpoint of corrosion resistance of the alloy ribbons.

  11. Effect of chelating agent acetylacetone on corrosion protection properties of silane-zirconium sol-gel coatings

    Science.gov (United States)

    Yu, Mei; Liang, Min; Liu, Jianhua; Li, Songmei; Xue, Bing; Zhao, Hao

    2016-02-01

    The hybrid sol-gel coatings on AA2024-T3 were prepared with a silane coupling agent 3-glycidoxypropyltrimethoxysilane (GPTMS) and a metal alkoxide tetra-n-propoxyzirconium (TPOZ) as precursors. The effect of acetylacetone (AcAc) as a chelating agent on the corrosion protection properties of sol-gel coatings were evaluated and the optimal AcAc/TPOZ molar ratio was obtained. The sol-gel coatings were characterized by atomic force microscopy (AFM), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The corrosion protection properties of the coatings were evaluated by means of potentiodynamic polarization study (PDS) and electrochemical impedance spectroscopy (EIS). It is demonstrated that AcAc avoids fast hydrolysis of TPOZ and benefits to form stable sols. The coating with AcAc/TPOZ molar ratio of 3 shows the best corrosion protection performance in 0.05 M NaCl solution.

  12. Effects of temperature and operation parameters on the galvanic corrosion of Cu coupled to Au in organic solderability preservatives process

    Science.gov (United States)

    Oh, SeKwon; Kim, YoungJun; Jung, KiMin; Kim, JongSoo; Shon, MinYoung; Kwon, HyukSang

    2017-03-01

    In this work, we quantitatively examined the effects of temperature and operation parameters such as anode (Cu) to cathode (Au) area ratio, stirring speed, and Cu ion concentration on the galvanic corrosion kinetics of Cu coupled to Au (icouple ( Cu-Au)) on print circuit board in organic solderability preservative (OSP) soft etching solution. With the increase of temperature, galvanic corrosion rate (icouple ( Cu-Au) was increased; however, the degree of galvanic corrosion rate (icouple ( Cu-Au) - icorr (Cu)) was decreased owing to the lower activation energy of Cu coupled to Au, than that of Cu alone. With the increase of area ratio (cathode/anode), stirring speed of the system, icouple ( Cu-Au) was increased by the increase of cathodic reaction kinetics. And icouple ( Cu-Au) was decreased by the increase of the Cu-ion concentration in the OSP soft etching solution.

  13. Effects of temperature and operation parameters on the galvanic corrosion of Cu coupled to Au in organic solderability preservatives process

    Science.gov (United States)

    Oh, SeKwon; Kim, YoungJun; Jung, KiMin; Kim, JongSoo; Shon, MinYoung; Kwon, HyukSang

    2017-02-01

    In this work, we quantitatively examined the effects of temperature and operation parameters such as anode (Cu) to cathode (Au) area ratio, stirring speed, and Cu ion concentration on the galvanic corrosion kinetics of Cu coupled to Au (icouple (Cu-Au)) on print circuit board in organic solderability preservative (OSP) soft etching solution. With the increase of temperature, galvanic corrosion rate (icouple (Cu-Au) was increased; however, the degree of galvanic corrosion rate (icouple (Cu-Au) - icorr (Cu)) was decreased owing to the lower activation energy of Cu coupled to Au, than that of Cu alone. With the increase of area ratio (cathode/anode), stirring speed of the system, icouple (Cu-Au) was increased by the increase of cathodic reaction kinetics. And icouple (Cu-Au) was decreased by the increase of the Cu-ion concentration in the OSP soft etching solution.

  14. Corrosion inhibition and adsorption behavior of methionine on mild steel in sulfuric acid and synergistic effect of iodide ion.

    Science.gov (United States)

    Oguzie, E E; Li, Y; Wang, F H

    2007-06-01

    The corrosion inhibition of mild steel in sulfuric acid by methionine (MTI) was investigated using electrochemical techniques. The effect of KI additives on corrosion inhibition efficiency was also studied. The results reveal that MTI inhibited the corrosion reaction by adsorption onto the metal/solution interface. Inhibition efficiency increased with MTI concentration and synergistically increased in the presence of KI, with an optimum [KI]/[MTI] ratio of 5/5, due to stabilization of adsorbed MTI cations as revealed by AFM surface morphological images. Potentiodynamic polarization data suggest that the compound functioned via a mixed-inhibition mechanism. This observation was further corroborated by the fit of the experimental adsorption data to the Temkin and Langmuir isotherms. The inhibition mechanism has been discussed vis-à-vis the presence of both nitrogen and sulfur atoms in the MTI molecule.

  15. Effect of chromium on the corrosion resistance of aluminide coatings on nickel and nickel-based substrates

    Energy Technology Data Exchange (ETDEWEB)

    Godlewski, K.; Godlewska, E.

    1987-04-01

    The aluminide and Cr-Al diffusion coatings on nickel and the nickel-based alloy EI 867 obtained by a two-step pack cementation technique were subjected to various corrosion tests consisting of oxidation under thermal cycling conditions as well as isothermal oxidation in the presence of fused Na/sub 2/SO/sub 4/. The presence of chromium in the surface layer of aluminide coatings had a beneficial effect on their resistance to oxidation in that the oxide layer formed was less prone to spallation. This type of coating microstructure also appeared to be advantageous with respect to hot corrosion since pitting, which is typical of the degradation of aluminide coatings, was not observed. It is postulated that the chromium-enriched zone acts as a barrier to the oxidation of refractory metals (molybdenum, tungsten and vanadium) present in somewhat deeper coating layers in the form of carbide or intermetallic phases, thus preventing the onset of catastrophic corrosion.

  16. Critical Study of Corrosion Damaged Concrete Structures

    OpenAIRE

    Sallehuddin Shah Ayop; John Cairns

    2013-01-01

    Corrosion of steel reinforcement in concrete is one of the major problems with respect to the durability of reinforced concrete structures. The degradation of the structure strength due to reinforcement corrosion decreases its design life. This paper presents the literature study on the influence of the corrosion on concrete structure starting from the mechanism of the corrosion until the deterioration stage and the structural effects of corrosion on concrete structures.

  17. Corrosion in low dielectric constant Si-O based thin films: Buffer concentration effects

    Directory of Open Access Journals (Sweden)

    F. W. Zeng

    2014-05-01

    Full Text Available Organosilicate glass (OSG is often used as an interlayer dielectric (ILD in high performance integrated circuits. OSG is a brittle material and prone to stress-corrosion cracking reminiscent of that observed in bulk glasses. Of particular concern are chemical-mechanical planarization techniques and wet cleans involving solvents commonly encountered in microelectronics fabrication where the organosilicate film is exposed to aqueous environments. Previous work has focused on the effect of pH, surfactant, and peroxide concentration on the subcritical crack growth of these films. However, little or no attention has focused on the effect of the conjugate acid/base concentration in a buffer. Accordingly, this work examines the “strength” of the buffer solution in both acidic and basic environments. The concentration of the buffer components is varied keeping the ratio of acid/base and therefore pH constant. In addition, the pH was varied by altering the acid/base ratio to ascertain any additional effect of pH. Corrosion tests were conducted with double-cantilever beam fracture mechanics specimens and fracture paths were verified with ATR-FTIR. Shifts in the threshold fracture energy, the lowest energy required for bond rupture in the given environment, GTH, were found to shift to lower values as the concentration of the base in the buffer increased. This effect was found to be much larger than the effect of the hydroxide ion concentration in unbuffered solutions. The results are rationalized in terms of the salient chemical bond breaking process occurring at the crack tip and modeled in terms of the chemical potential of the reactive species.

  18. Corrosion in low dielectric constant Si-O based thin films: Buffer concentration effects

    Energy Technology Data Exchange (ETDEWEB)

    Zeng, F. W.; Lane, M. W., E-mail: mlane@ehc.edu [Department of Chemistry, Emory and Henry College, Emory, Virginia 24340 (United States); Gates, S. M. [IBM TJ Watson Research Center, Yorktown Heights, New York 10598 (United States)

    2014-05-15

    Organosilicate glass (OSG) is often used as an interlayer dielectric (ILD) in high performance integrated circuits. OSG is a brittle material and prone to stress-corrosion cracking reminiscent of that observed in bulk glasses. Of particular concern are chemical-mechanical planarization techniques and wet cleans involving solvents commonly encountered in microelectronics fabrication where the organosilicate film is exposed to aqueous environments. Previous work has focused on the effect of pH, surfactant, and peroxide concentration on the subcritical crack growth of these films. However, little or no attention has focused on the effect of the conjugate acid/base concentration in a buffer. Accordingly, this work examines the “strength” of the buffer solution in both acidic and basic environments. The concentration of the buffer components is varied keeping the ratio of acid/base and therefore pH constant. In addition, the pH was varied by altering the acid/base ratio to ascertain any additional effect of pH. Corrosion tests were conducted with double-cantilever beam fracture mechanics specimens and fracture paths were verified with ATR-FTIR. Shifts in the threshold fracture energy, the lowest energy required for bond rupture in the given environment, G{sub TH}, were found to shift to lower values as the concentration of the base in the buffer increased. This effect was found to be much larger than the effect of the hydroxide ion concentration in unbuffered solutions. The results are rationalized in terms of the salient chemical bond breaking process occurring at the crack tip and modeled in terms of the chemical potential of the reactive species.

  19. The effect of heat treatment and test parameters on the aqueous stress corrosion cracking of D6AC steel

    Science.gov (United States)

    Gilbreath, W. P.; Adamson, M. J.

    1974-01-01

    The crack growth behavior of D6AC steel as a function of stress intensity, stress and corrosion history and test technique, under sustained load in natural seawater, 3.3 percent NaCl solution, distilled water, and high humidity air was investigated. Reported investigations of D6AC were considered with emphasis on thermal treatment, specimen configuration, fracture toughness, crack-growth rates, initiation period, threshold, and the extension of corrosion fatigue data to sustained load conditions. Stress history effects were found to be most important in that they controlled incubation period, initial crack growth rates, and apparent threshold.

  20. Inhibitive effect of Xylopia ferruginea extract on the corrosion of mild steel in 1M HCl medium

    Science.gov (United States)

    Raja, Pandian Bothi; Rahim, Afidah Abdul; Osman, Hasnah; Awang, Khalijah

    2011-08-01

    The alkaloid content of the leaves and stem bark of Xylopia ferruginea plant was isolated and tested for its anticorrosion potential on mild steel corrosion in a hydrochloric acid medium by using electrochemical impedance spectroscopy, potentiodynamic polarization measurement, scanning electron microscopy (SEM), and Fourier transform infra red (FTIR) analysis. The experimental results reveal the effective anticorrosion potential of the plant extract. The mixed mode of action exhibited by the plant extract is evidenced from the polarization study. SEM images proof the formation of a protective layer over the mild steel surface, and this is supported by the FTIR study. The possible mode of the corrosion inhibition mechanism has also been discussed.

  1. Effect of Incorporation of Inhibitor Loaded Mesoporous Silica on the Corrosion Behavior of Epoxy Coatings

    Directory of Open Access Journals (Sweden)

    Mahdi Yeganeh

    2013-12-01

    Full Text Available In this research, mesoporous silica was applied as the host of corrosion inhibitor (molybdate. The loaded mesoporous silica was dispersed in an epoxy matrix. The composite was then coated on the mild steel plate. Results showed that the corrosion resistance of the scratched epoxy/mesoporous silica loaded by molybdate was better than the one without molybdate or neat epoxy. On the other hand, EDX and FTIR studies showed the release of corrosion inhibitor in the scratched zone. It was due to pH-sensitive release of corrosion inhibitor in the aggressive media. Also, XRD data showed the presence of Mo compounds on the surface of steel.

  2. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  3. Structural Response to Blast Loading: The Effects of Corrosion on Reinforced Concrete Structures

    Directory of Open Access Journals (Sweden)

    Hakan Yalciner

    2014-01-01

    Full Text Available Structural blast design has become a necessary part of the design with increasing terrorist attacks. Terrorist attacks are not the one to make the structures important against blast loading where other explosions such as high gas explosions also take an important place in structural safety. The main objective of this study was to verify the structural performance levels under the impact of different blast loading scenarios. The blast loads were represented by using triangular pulse for single degree of freedom system. The effect of blast load on both corroded and uncorroded reinforced concrete buildings was examined for different explosion distances. Modified plastic hinge properties were used to ensure the effects of corrosion. The results indicated that explosion distance and concrete strength were key parameters to define the performance of the structures against blast loading.

  4. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  5. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  6. Understanding corrosion behavior of Mg-Zn-Ca alloys from subcutaneous mouse model: effect of Zn element concentration and plasma electrolytic oxidation.

    Science.gov (United States)

    Jang, Yongseok; Tan, Zongqing; Jurey, Chris; Xu, Zhigang; Dong, Zhongyun; Collins, Boyce; Yun, Yeoheung; Sankar, Jagannathan

    2015-03-01

    Mg-Zn-Ca alloys are considered as suitable biodegradable metallic implants because of their biocompatibility and proper physical properties. In this study, we investigated the effect of Zn concentration of Mg-xZn-0.3Ca (x=1, 3 and 5wt.%) alloys and surface modification by plasma electrolytic oxidation (PEO) on corrosion behavior in in vivo environment in terms of microstructure, corrosion rate, types of corrosion, and corrosion product formation. Microstructure analysis of alloys and morphological characterization of corrosion products were conducted using x-ray computed tomography (micro-CT) and scanning electron microscopy (SEM). Elemental composition and crystal structure of corrosion products were determined using x-ray diffraction (XRD) and electron dispersive x-ray spectroscopy (EDX). The results show that 1) as-cast Mg-xZn-0.3Ca alloys are composed of Mg matrix and a secondary phase of Ca2Mg6Zn3 formed along grain boundaries, 2) the corrosion rate of Mg-xZn-0.3Ca alloys increases with increasing concentration of Zn in the alloy, 3) corrosion rates of alloys treated by PEO sample are decreased in in vivo environment, and 4) the corrosion products of these alloys after in vivo tests are identified as brucite (Mg(OH)2), hydroxyapatite (Ca10(PO4)6(OH)2), and magnesite (MgCO3·3H2O). Copyright © 2014 Elsevier B.V. All rights reserved.

  7. Effect of H{sub 2}S on the CO{sub 2} corrosion of carbon steel in acidic solutions

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Yoon-Seok, E-mail: choiy@ohio.ed [Institute for Corrosion and Multiphase Technology, Department of Chemical and Biomolecular Engineering, Ohio University, 342 West State Street, Athens, OH 45701 (United States); Nesic, Srdjan [Institute for Corrosion and Multiphase Technology, Department of Chemical and Biomolecular Engineering, Ohio University, 342 West State Street, Athens, OH 45701 (United States); Ling Shiun [ExxonMobil Research and Engineering Company, 1545 Route 22 East, Annandale, NJ 08801 (United States)

    2011-01-15

    The objective of this study is to evaluate the effect of low-level hydrogen sulfide (H{sub 2}S) on carbon dioxide (CO{sub 2}) corrosion of carbon steel in acidic solutions, and to investigate the mechanism of iron sulfide scale formation in CO{sub 2}/H{sub 2}S environments. Corrosion tests were conducted using 1018 carbon steel in 1 wt.% NaCl solution (25 {sup o}C) at pH of 3 and 4, and under atmospheric pressure. The test solution was saturated with flowing gases that change with increasing time from CO{sub 2} (stage 1) to CO{sub 2}/100 ppm H{sub 2}S (stage 2) and back to CO{sub 2} (stage 3). Corrosion rate and behavior were investigated using linear polarization resistance (LPR) technique. Electrochemical impedance spectroscopy (EIS) and potentiodynamic tests were performed at the end of each stage. The morphology and compositions of surface corrosion products were analyzed using scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The results showed that the addition of 100 ppm H{sub 2}S to CO{sub 2} induced rapid reduction in the corrosion rate at both pHs 3 and 4. This H{sub 2}S inhibition effect is attributed to the formation of thin FeS film (tarnish) on the steel surface that suppressed the anodic dissolution reaction. The study results suggested that the precipitation of iron sulfide as well as iron carbonate film is possible in the acidic solutions due to the local supersaturation in regions immediately above the steel surface, and these films provide corrosion protection in the acidic solutions.

  8. Corrosion-resistant uranium

    Science.gov (United States)

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  9. The effect of fly ashes in the corrosion and durability in concretes; Efecto de las Cenizas Volantes en la Durabilidad y en la Corrosion en Armaduras del Hormigon

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-12-31

    From the beginning of this century, fly ashes have been the object of a variety of studies and research-looking for different ways of application. The construction industry reuses the highest volume of the fly ash actually produced. Researches carried out on the behaviour of hydraulic blended materials mixed with fly ash have supported the progressive use of these by-products, and simultaneously have opened new ways of application. Spanish fly ash producers together with research centers, as IETcc, have been involved in investigations since 70`s. The last important research carried out has been the one dealing with the durability of concrete made with fly ash and its interaction with the corrosion of reinforcements. In this work five fly ashes of silicon-aluminous type were mixed with portland cement containing low alkali and aluminates in order to enhance the effect of those components from the fly ash. The main goal was to study the degradation mechanisms of concretes made with fly ashes, substituting partially the cement (15 and 35%) in several aggressive media: containing sulfates, chlorides or sea water. The effect to these aggressive media on the durability has also been considered regarding reinforcements. Different type of tests were carried out in laboratory and under natural exposure. In the case of laboratory studies the objectives were: 1) to stablish the mechanisms of hardening. The effect of fly ashes in pozolanic reaction and in the microstructure of the material. 2) Resistance of the addition of fly ashes against chloride and sulfates. Definition of the deterioration mechanisms. 3) Effect of fly ashes on the corrosion of reinforcements. Influence on the passivation process. Resistance against carbonation and chloride attack. (Author)

  10. Humidity Build-Up in a Typical Electronic Enclosure Exposed to Cycling Conditions and Effect on Corrosion Reliability

    DEFF Research Database (Denmark)

    Conseil, Helene; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl

    2016-01-01

    , thermal mass, and port/opening size. The effect of the internal humidity build-up on corrosion reliability has been evaluated by measuring the leakage current (LC) on interdigitated test comb patterns, which are precontaminated with sodium chloride and placed inside the enclosure. The results showed...

  11. Effect of impurities on the corrosion behavior of CO2 transmission pipeline steel in supercritical CO2-water environments.

    Science.gov (United States)

    Choi, Yoon-Seok; Nesic, Srdjan; Young, David

    2010-12-01

    The corrosion property of carbon steel was evaluated using an autoclave under CO(2)-saturated water phase and water-saturated CO(2) phase with impurities (O(2) and SO(2)) at 80 bar CO(2) and 50 °C to simulate the condition of CO(2) transmission pipeline in the carbon capture and storage (CCS) applications. The results showed that the corrosion rate of carbon steel in CO(2)-saturated water was very high and it increased with adding O(2) in the system due to the inhibition effect of O(2) on the formation of protective FeCO(3). It is noteworthy that corrosion took place in the water-saturated CO(2) phase under supercritical condition when no free water is present. The addition of O(2) increased the corrosion rates of carbon steel in water-saturated CO(2) phase. The addition of 0.8 bar SO(2) (1%) in the gas phase dramatically increased the corrosion rate of carbon steel from 0.38 to 5.6 mm/y. This then increased to more than 7 mm/y with addition of both O(2) and SO(2). SO(2) can promote the formation of iron sulfite hydrate (FeSO(3)·3H(2)O) on the steel surface which is less protective than iron carbonate (FeCO(3)), and it is further oxidized to become FeSO(4) and FeOOH when O(2) is present with SO(2) in the CO(2)-rich phase. The corrosion rates of 13Cr steel were very low compared with carbon steel in CO(2)-saturated water environments with O(2), whereas it was as high as carbon steel in a water-saturated CO(2) phase with O(2) and SO(2).

  12. Effect of Chloride on the Atmospheric Corrosion of Cast Iron in Sulphur or Nitrogen-Bearing Pollutant Environment%氯离子在含硫氮污染物的环境中对模拟铁器文物的大气腐蚀的影响

    Institute of Scientific and Technical Information of China (English)

    曹霞; 许淳淳

    2005-01-01

    The effect of chloride on the atmospheric corrosion of cast iron in sulphur or nitrogen-bearing pollutant was investigated by using periodic wet-dry test, electrochemical experiment and surface tension test. Scanning electron microscopy coupled with energy dispersive atomic (EDAX) and stereoscopic microscopy was used to identify the corrosion processes and products. Cl- and NO-3 were shown accelerating effects during the whole corrosion process but depression effects were observed in Cl- and HSO-3 bearing pollutant at the initial corrosion stage.However, with the corrosion going on, the depression effects was less obviously and the initial corrosion process was investigated from the viewpoint of surface activity. At the initial corrosion stage, the corrosion rate was proportional to the adsorptivity of anions, but as corrosion went on, the penetration effect of anions and different characteristics of the corrosion products began to dominate the corrosion process, which led to changes on the corrosion rate.

  13. Effects of Phyllanthus muellerianus Leaf-Extract on Steel-Reinforcement Corrosion in 3.5% NaCl-Immersed Concrete

    Directory of Open Access Journals (Sweden)

    Joshua Olusegun Okeniyi

    2016-10-01

    Full Text Available This paper investigates Phyllanthus muellerianus leaf-extract effects on steel-reinforcement corrosion in concrete immersed in 3.5% NaCl, simulating saline/marine environment. Different concentrations of the leaf-extract were admixed in steel-reinforced concrete samples, which were immersed, with normal control, in the test-environment, while positive control samples were immersed in distilled water. Electrochemical measurements of corrosion-rate (by linear-polarization-resistance instrument, corrosion-current (by zero-resistance-ammeter and corrosion-potential (by high impedance multimeter were obtained for assessing the reinforcing-steel corrosion. Analyzed results showed that the corrosion-rate exhibited excellent correlation (R = 98.82%, Nash-Sutcliffe Efficiency = 97.66%, ANOVA p-value = 0.0006 with function of the admixture concentration and of the corrosion noise-resistance (ratio of corrosion-potential and corrosion-current standard deviations. The 0.3333% Phyllanthus muellerianus (per weight of cement exhibited optimal efficiency, η = 97.58% ± 1.28% (experimental or 95.33% ± 4.25% (predicted, at inhibiting concrete steel-reinforcement corrosion in the test-environment, which compares well with the positive control performance model, η = 97.96% ± 0.03%. The experimental and predicted models followed the Langmuir adsorption isotherm, which indicated physisorption as the Phyllanthus muellerianus leaf-extract adsorption mechanism on the reinforcing-steel. These support suitability of the N-, S-, and O-containing and π-electron rich Phyllanthus muellerianus leaf-extract as an environmentally-friendly inhibitor for effective corrosion-protection of steel-reinforcement in concrete designed for the saline/marine environment.

  14. Stress Corrosion Cracking of Zircaloy-4 in Halide Solutions: Effect of Temperature

    Directory of Open Access Journals (Sweden)

    Farina S.B.

    2002-01-01

    Full Text Available Zircaloy-4 was found to be susceptible to stress corrosion cracking in 1 M NaCl, 1 M KBr and 1 M KI aqueous solutions at potentials above the pitting potential. In all the solutions tested crack propagation was initially intergranular and then changed to transgranular. The effect of strain rate and temperature on the SCC propagation was investigated. An increase in the strain rate was found to lead to an increase in the crack propagation rate. The crack propagation rate increases in the three solutions tested as the temperatures increases between 20 and 90 °C. The Surface-Mobility SCC mechanism accounts for the observation made in the present work, and the activation energy predicted in iodide solutions is similar to that found in the literature.

  15. The Inhibition Effect of Potassium Iodide on the Corrosion of Pure Iron in Sulphuric Acid

    Directory of Open Access Journals (Sweden)

    Tarik Attar

    2014-01-01

    Full Text Available The use of inorganic inhibitors as an alternative to organic compounds is based on the possibility of degradation of organic compounds with time and temperature. The inhibition effect of potassium iodide on the corrosion of pure iron in 0.5 M H2SO4 has been studied by weight loss. It has been observed from the results that the inhibition efficiency (IE% of KI increases from 82.17% to 97.51% with the increase in inhibitor concentration from 1·10−4 to 2·10−3 M. The apparent activation energy (Ea and the equilibrium constant of adsorption (Kads were calculated. The adsorption of the inhibitor on the pure iron surface is in agreement with Langmuir adsorption isotherm.

  16. Effects of Organic Corrosion Inhibitor and Chloride Ion Concentration on Steel Depassivation and Repassivation in Solution

    Institute of Scientific and Technical Information of China (English)

    WANG Zixiao; YU Lei; LIU Zhiyong; SONG Ning

    2015-01-01

    Effect of an organic corrosion inhibitor (OCI) named PCI-2014 added in chloride solution on the critical chlo-ride concentration of mild steel depassivation and the critical OCI concentrations for repairing the steel in different chlo-ride solution were investigated. The results show that the critical chloride concentration increases exponentially with raises of PCI-2014 concentration in the solution. Within a certain chloride ion concentration range, the critical PCI-2014 concentration for repairing the corroded steel is also increases exponentially with enhancement of chloride content in the solution. Atomic force microscopy images display the molecular particles of inhibitor are adsorbed on the steel surface and formed a protective layer. Analysis of X-ray photoelectron spectroscopy shows the chloride ions at the surface of steel are displaced by atoms or molecules of the inhibitor in chloride condition.

  17. Effects of Organic Corrosion Inhibitor and Chloride Ion Concentration on Steel Depassivation and Repassivation in Solution

    Institute of Scientific and Technical Information of China (English)

    WANG; Zixiao; YU; Lei; LIU; Zhiyong; SONG; Ning

    2015-01-01

    Effect of an organic corrosion inhibitor(OCI) named PCI-2014 added in chloride solution on the critical chloride concentration of mild steel depassivation and the critical OCI concentrations for repairing the steel in different chloride solution were investigated.The results show that the critical chloride concentration increases exponentially with raises of PCI-2014 concentration in the solution.Within a certain chloride ion concentration range,the critical PCI-2014 concentration for repairing the corroded steel is also increases exponentially with enhancement of chloride content in the solution.Atomic force microscopy images display the molecular particles of inhibitor are adsorbed on the steel surface and formed a protective layer.Analysis of X-ray photoelectron spectroscopy shows the chloride ions at the surface of steel are displaced by atoms or molecules of the inhibitor in chloride condition.

  18. Corrosion Inhibition Effect of Carbon Steel in Sea Water by L-Arginine-Zn2+ System

    Directory of Open Access Journals (Sweden)

    S. Gowri

    2014-01-01

    Full Text Available The inhibition efficiency of L-Arginine-Zn2+ system in controlling corrosion of carbon steel in sea water has been evaluated by the weight-loss method. The formulation consisting of 250 ppm of L-Arginine and 25 ppm of Zn2+ has 91% IE. A synergistic effect exists between L-Arginine and Zn2+. Polarization study reveals that the L-Arginine-Zn2+ system functions as an anodic inhibitor and the formulation controls the anodic reaction predominantly. AC impedance spectra reveal that protective film is formed on the metal surface. Cyclic voltammetry study reveals that the protective film is more compact and stable even in a 3.5% NaCl environment. The nature of the protective film on a metal surface has been analyzed by FTIR, SEM, and AFM analysis.

  19. Improvement of corrosion resistance of Nisbnd Mo alloy coatings: Effect of heat treatment

    Science.gov (United States)

    Mousavi, R.; Bahrololoom, M. E.; Deflorian, F.; Ecco, L.

    2016-02-01

    In this paper, Nisbnd Mo alloy coatings were deposited from bath containing sodium citrate, nickel sulphate, and sodium molybdate. Essentially, this work is divided into two mains parts: (i) the optimization on the coatings deposition parameters and (ii) the effect of the heat treatment. Polarization curves and electrochemical impedance spectroscopy were acquired using potentiostat/galvanostat and a frequency response analyzer, respectively. Morphology and chemical composition of the coatings were investigated by scanning electron microscopy and energy dispersive spectroscopy, respectively. Polarization curves at different condition revealed that electroplating at temperature 40 oC, pH 9 provides a dense coating with high efficiency. Following the optimization of the deposition parameters, the coatings were annealed at 200, 400, and 600 oC for 25 min. The results showed that the coatings obtained at temperature 40 oC, pH 9, and annealing at 600 oC has the highest corrosion resistance and microhardness.

  20. Effect of contents oil temperature and flow rate in the electrochemical corrosion of the AISI-SAE1020-steel

    Science.gov (United States)

    Cedeño, M. L.; L, E. Vera; Pineda T, Y.

    2017-01-01

    Primary causes of corrosion in components and equipment used in the petroleum industry are due to the density differences present in the multiphase system Water/Hydrocarbon/CO2 as well as the presence of weak particles of carbonic acid. The present research is focus on the study of the corrosion rate of the steel AISI-SAE 1020 under a saturated CO2 multiphase system. The effects of fluid speed, temperature and oil content on the steel corrosion were carried out in an electrode of rotator cylinder and also using electrochemical impedance spectroscopy, and potentiodynamic polarization measurements. The results show that the effect of oil content in the rate of steel corrosion is inversely proportional with the speed of the rotor. Our observations indicate that increasing the rotor speed in systems containing 60% oil or higher produce a simultaneous increase in the degradation rate of materials. Similarly, temperatures higher than 60°C generate layers of siderite that reduce the electrochemical effect.

  1. Effect of hot dip galvanized coating on the corrosion resistance of the external surface of reinforcement steel

    Energy Technology Data Exchange (ETDEWEB)

    Aydin, Oezlem; Topuz, Polat [Gedik University Vocational School, Istanbul (Turkey)

    2016-02-01

    Studies have been carried out to investigate the performance of hot dip galvanized coating on reinforcement corrosion. The coated and uncoated concrete specimens were subjected to accelerated corrosion to determine the time to corrosion initiation. The accelerated corrosion test results clearly showed that the specimens with hot dip galvanized coatings performed very well against reinforcement corrosion and were better than uncoated specimens.

  2. Effect of Plasma Nitriding Process Conditions on Corrosion Resistance of 440B Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Łępicka Magdalena

    2014-09-01

    Full Text Available Martensitic stainless steels are used in a large number of various industrial applications, e.g. molds for plastic injections and glass moldings, automotive components, cutting tools, surgical and dental instruments. The improvement of their tribological and corrosion properties is a problem of high interest especially in medical applications, where patient safety becomes a priority. The paper covers findings from plasma nitrided AISI 440B (PN-EN or DIN X90CrMoV18 stainless steel corrosion resistance studies. Conventionally heat treated and plasma nitrided in N2:H2 reaction gas mixture (50:50, 65:35 and 80:20, respectively in two different temperature ranges (380 or 450°C specimens groups were examined. Microscopic observations and electrochemical corrosion tests were performed using a variety of analytical techniques. As obtained findings show, plasma nitriding of AISI 440B stainless steel, regardless of the process temperature, results in reduction of corrosion current density. Nevertheless, applying thermo-chemical process which requires exceeding temperature of about 400°C is not recommended due to increased risk of steel sensitization to intergranular and stress corrosion. According to the results, material ion nitrided in 450°C underwent leaching corrosion processes, which led to significant disproportion in chemical composition of the corroded and corrosion-free areas. The authors suggest further research into corrosion process of plasma nitrided materials and its degradation products.

  3. Chemical effects in the Corrosion of Aluminum and Aluminum Alloys. A Bibliography

    Science.gov (United States)

    1976-10-01

    Reduction of corrosion rate of Al cladding on fuel elements in Savannah River reactors by lithium silicate. 1970-30 B.A. Pandya, S.S. Sampat, J.C. Vora...Resistance Of Al Alloys" Statistical study of the corrosion of Al alloys in sea water and in an industrial atm for 5 yrs. 1974-29 A. Soudan Galvano

  4. Cellulose acetate layer effect toward aluminium corrosion rate in hydrochloric acid media

    Science.gov (United States)

    Andarany, K. S.; Sagir, A.; Ahmad, A.; Deni, S. K.; Gunawan, W.

    2017-09-01

    Corrosion occurs due to the oxidation and reduction reactions between the material and its environment. The oxidation reaction defined as reactions that produce electrons and reduction is between two elements that bind the electrons. Corrosion cannot be inevitable in life both within the industry and household. Corrosion cannot eliminate but can be control. According to the voltaic table, Aluminum is a metal that easily corroded. This study attempts to characterize the type of corrosion by using a strong acid media (HCl). Experiment using a strong acid (HCl), at a low concentration that occurs is pitting corrosion, whereas at high concentrations that occurs is corrosion erosion. One of prevention method is by using a coating method. An efforts are made to slow the rate of corrosion is by coating the metal with “cellulose acetate” (CA). cellulose acetate consisted of cellulose powder dissolved in 99% acetic acid, and then applied to the aluminum metal. Soaking experiments using hydrochloric acid, cellulose acetate is able to slow down the corrosion rate of 47 479%.

  5. Effect of temper on seawater corrosion of an aluminum-silicon carbide composite alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Z.; Abdul Aleem, B.J. [King Fahd Univ. of Petroleum and Minerals, Dhahran (Saudi Arabia)

    1996-11-01

    The corrosion behavior of annealed (O), as-fabricated (F), and naturally age-hardened (T4) aluminum alloy Al 6013 with 20 vol% silicon carbide in particulate form was investigated in 3.5 wt% sodium chloride and in Arabian Gulf water. Of the three tempers, T4 showed the lowest corrosion rate (0.04 mpy and 2.61 mpy) in deaerated and aerated NaCl, respectively. The corrosion rate in seawater was slightly higher. Predominant forms of corrosion were pitting and intergranular corrosion. Formation of corrosion chimneys was observed. X-ray diffraction Fourier transform infrared spectroscopy and energy dispersive spectroscopy showed intermetallic formation and the presence of a gelatinous film of aluminum hydroxide of bayrite type. The higher corrosion resistance of the T4 temper resulted from finer and more homogeneously distributed precipitates compared to tempers F and O. In view of the alloy`s good corrosion resistance and outstanding ultimate tensile strength, yield strength and specific modulus, it can be considered a strong competitor to Al 2024, Al 2014, and Al 6061, which are used mainly for structural applications.

  6. The Effect of Friction Stir Welding on Corrosion Behavior of Ti-6Al-4V

    Science.gov (United States)

    Nasresfahani, Ali Reza; Soltanipur, Abdol Reza; Farmanesh, Khosro; Ghasemi, Ali

    2017-09-01

    Fusion welding can deteriorate corrosion behavior of Ti-6Al-4V alloy. However, the use of friction stir welding leads to a more appropriate corrosion resistance. In this study, the corrosion resistance of welded zones of Ti-6Al-4V alloy using friction stir welding technique is evaluated. For these purposes, the study of structural characteristics using SEM and FESEM equipped with EDS micro-analyses was conducted. Micro-hardness test was also employed to estimate the hardness of welded zones. Corrosion behavior was investigated by a potentiostat instrument. SEM micrographs, EDS and XRD analyses confirmed non-uniformity of chemical composition within the welded zones. The results reveal that the stir zone contains typical alpha and prior beta phases. Nevertheless, thermomechanical zone included equiaxed and bimodal lamellae structure. Furthermore, the presence of different types of phases and microstructure in the thermomechanical zone led to reduced corrosion resistance. The corresponding values of corrosion current density in the stir zone, thermomechanical zone and base metal were 0.048, 0.55 and 0.032 µA, respectively. Corresponding corrosion potential for these zones was estimated as -207, -110 and -157 mV. Evidently, the results show that corrosion resistance of thermomechanical zone is less than that of the stir zone and both zones have lower value than the base metal.

  7. Corrosion inhibition of a hygroscopic inorganic dust-depressor

    Institute of Scientific and Technical Information of China (English)

    Longzhe Jin; Lu Wang; Dongke Chen

    2006-01-01

    Metallic corrosion is a serious problem in the application of a hygroscopic inorganic dust-depressor. The basic characteristics of a hygroscopic inorganic dust-depressor and its corrosivity, corrosion mechanism, as well as the principle of corrosion inhibition were analyzed. The static mass-loss test was carried out to investigate the corrosion behavior and the effect of the dustdepressor. The static corrosion rates of steel specimens were measured in six different corrosion inhibitor solutions of the dustdepressor, and the suitable corrosion inhibitors for the dust-depressor to reduce the corrosivity were found out.

  8. Microencapsulation Technology for Corrosion Mitigation by Smart Coatings

    Science.gov (United States)

    Buhrow, Jerry; Li, Wenyan; Jolley, Scott; Calle, Luz M.

    2011-01-01

    A multifunctional, smart coating for the autonomous control of corrosion is being developed based on micro-encapsulation technology. Corrosion indicators as well as corrosion inhibitors have been incorporated into microcapsules, blended into several paint systems, and tested for corrosion detection and protection effectiveness. This paper summarizes the development, optimization, and testing of microcapsules specifically designed to be incorporated into a smart coating that will deliver corrosion inhibitors to mitigate corrosion autonomously. Key words: smart coating, corrosion inhibition, microencapsulation, microcapsule, pH sensitive microcapsule, corrosion inhibitor, corrosion protection pain

  9. Effect of surface condition on the aqueous corrosion behavior of iron aluminies

    Energy Technology Data Exchange (ETDEWEB)

    Buchanan, R.A.; Perrin, R.L. [Univ. of Tennessee, Knoxville, TN (United States)

    1995-08-01

    The effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion characteristics of Fe-Al-based alloys were evaluated by electrochemical methods. Cyclic anodic polarization evaluations were conducted at room temperature in a mild acid-chloride solution (pH = 4,200 ppm Cl{sup {minus}}) on the Fe{sub 3}Al-based iron aluminides, FA-84 (Fe-28Al-2Cr-0.05B, at %), FA-129 (Fe-28Al-5Cr-0.5Nb-0.2C, at %), and FAL-Mo (Fe-28Al-5Cr-1Mo-0.04B-0.08Zr, at %), on the FeAl-based iron aluminide, FA-385 (Fe-35.65Al-0.20Mo-0.05Zr-0.11C, at %). The surface conditions evaluated were: As received (i.e. with the retained high-temperature oxides), mechanically cleaned (ground through 600-grit SiC paper), and chemically cleaned (10% HNO{sub 3}, 2%HF, at 43 {degree}C). The principal electrochemical parameter of interest was the critical putting potential with lower values indicating less resistance to chloride-induced localized corrosion. For all materials evaluated, the critical pitting potential was found to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. Mechanisms responsible for the detrimental high-temperature-oxide effect are under study.

  10. Electrochemical corrosion studies of carbon supports and electrocatalysts and their effects on the durability of low-temperature PEM fuel cells

    Science.gov (United States)

    Dowlapalli, Madhusudhana R.

    Performance of a PEM fuel cell relies heavily on the durability of the platinum and platinum-alloy based electrocatalysts supported on carbon blacks. Carbon corrosion has been widely accepted as an important issue affecting the degradation of the catalytic layer in PEMFCs. Traditional carbon blacks used in today's fuel cell industry are not tailored to suit the corrosive conditions encountered in PEMFCs. Advanced carbon supports should have excellent electrochemical corrosion resistance, good conductivity, high surface area and optimum hydrophilic properties. The principal objective of this work is to investigate the corrosive behavior of carbon blacks and electrocatalysts supported on such carbon blacks in conditions that are typical for fuel cells. Physical and chemical changes during oxidation of these carbon blacks have been reviewed along with methodology for studying their corrosion in a low-temperature fuel cell environment. This study provides an ex-situ corrosion measurement protocol and a gas diffusion electrode half-cell setup to study the electrochemical oxidation resistance behavior of standard carbon blacks, modified carbon blacks, and advanced carbon supports in acid electrolyte at 25°C. Corrosion current-time relationships were evaluated and transient mode of corrosion study was employed to simulate automobile startup/shutdown. The effects of various surface modifications on carbon corrosion behavior have been studied in detail. The aggravated corrosion of carbon supports at potentials higher than the thermodynamic stable regime of water was investigated and a mechanism is proposed to address the same. The role of the metal phase on carbon corrosion at the catalyst-support interphase has also been investigated. The corrosion current dependence on the microstructure and nature of surface groups present on these carbons was examined. Further, measuring carbon corrosion effects on the durability of a single membrane-electrode assembly (MEA) cathode

  11. The Effect of General Corrosion on the Guided Wave Inspection of the Pipeline

    Directory of Open Access Journals (Sweden)

    Zhang Jin Heng

    2016-01-01

    Full Text Available The guided wave method can inspect pipelines very quickly and widely. For instance, it can inspect the overall pipelines by digging several detection pits or removing part of coating material to set the array ring. However, it will make the guided wave attenuate more seriously and make the signals hard to identify when setting the array ring on the general corrosion. In this study, the wave propagation will be discussed when the general corrosion is under the array ring and the severe localized corrosion is inside the general corrosion via experiment and finite element method. The results showed that the excitation energy will be lower when the array ring set on the pipe surface with the general corrosion. By two-dimensional Fourier transform analysis, its non-uniform contact surface will increase asymmetric modal and mix signals. The energy attenuation will increase when the corrosion depth is deepened or the inspection frequency is risen. For example, the 2 mm deep general corrosion will attenuate −1.09 dB/m at 20 kHz and attenuate −3.01 dB/m at 40 kHz; the 4 mm deep general corrosion will attenuation −5.76 dB/m at 20 kHz and attenuation −23.19 dB/m at 40 kHz. However, the coherent signals which were caused by the general corrosion will decay with increasing frequency. For example, the coherent signals of 2 mm deep general corrosion are −23.67 dB at 20 kHz and −35.44 dB at 40 kHz; then, the 20 mm long and 3.5 mm deep localized corrosion which signal is −26.34 dB at 20 kHz and −26.94 dB at 40 kHz will be detected easily at high frequency. It can provide detectors to understand the impact when the array ring set on the area of general corrosion and the way to distinguish the localized corrosion which is inside the area of general corrosion.

  12. Marine bacteria and localized corrosion on polymer coated steel: Cause and effect

    Energy Technology Data Exchange (ETDEWEB)

    Little, B.J.; Ray, R.; Ray, P. [Naval Research Lab., Stennis Space Center, MS (United States); Jones-Meehan, J. [Naval Research Lab., Washington, DC (United States); Lee, C.C.; Mansfeld, F.; Wagner, A. [Univ. of Southern California, Los Angeles, CA (United States). Dept. of Materials Science

    1999-11-01

    Diagnosis of microbiologically influenced corrosion on iron-containing substrata exposed in marine environments cannot be based solely on spatial relationships between large accumulations of bacterial cells and iron corrosion products. Field experiments were designed to evaluate the relationship between marine bacteria and localized corrosion on coated mild steel. In all cases, the distribution of bacteria was strongly influenced by the presence of iron corrosion products independent of coating combinations. In the presence of cathodic protection, coating defects were filled with calcareous deposits and few bacterial cells. Results demonstrate that bacteria are preferentially attracted to iron corrosion products in coating defects and that attraction is more influential than topography in determining the spatial distribution of bacterial cells.

  13. Effects of High Magnetic Field on Solidification and Corrosion Behaviors of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The solidification behaviors of AZ61 magnesium alloy under a high magnetic field were studied. The corrosion property of AZ61 alloy was investigated in a solution of 3.5 mol/L NaCl by measuring electrochemical polarization. The results show that the high magnetic field can refine microstructure and benefit aluminum transfer.The crystal of α-Mg is induced to orient with their c-axis parallel to the magnetic field. The corrosion studies indicate that different crystal plane of magnesium has different corrosion property. The passivating films on the a- and b-planes have higher corrosion resistance than that on the c-plane. Aligned structure affects the corrosion property of AZ61 magnesium alloy.

  14. Localized effects of macrofouling species on electrochemical corrosion of high grade alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hodgkiess, T. [Univ. of Glasgow (United Kingdom). Dept. of Mechanical Engineering; Nevilie, A. [Heriot Watt Univ., Edinburgh (United Kingdom). Dept. of Mechanical and Chemical Engineering

    1998-12-31

    Interactions between macrofouling and corrosion on some stainless steels, UNS N06625 and UNS R30006 have been studied in long-term tests conducted in natural seawater off the west coast of Scotland. After a 18-month exposure period, the specimens were heavily fouled primarily with barnacles and mussels and all the materials exhibited crevice corrosion although this was less extensive on the Ni-base alloy. Localized corrosion was observed under the base of live barnacles on UNS S31603 stainless steel. DC electrochemical anodic polarization tests undertaken after the 18-month exposure period, yielded unusually high currents in the range of potential between the free corrosion value and the breakdown potential. This observation was associated with the appearance, after the anodic polarization, of black sulfide corrosion products at the specimen/resin crevices, around barnacles and around mussel byssus threads.

  15. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  16. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  17. Monitoring corrosion and corrosion control of iron in HCl by non-ionic surfactants of the TRITON-X series - Part III. Immersion time effects and theoretical studies

    Energy Technology Data Exchange (ETDEWEB)

    Amin, Mohammed A., E-mail: maaismail@yahoo.co [Materials and Corrosion Lab (MCL), Department of Chemistry, Faculty of Science, Taif University, 888 Hawaiya, Taif (Saudi Arabia); Department of Chemistry, Faculty of Science, Ain Shams University, 11566 Abbassia, Cairo (Egypt); Ahmed, M.A. [Physics Department, Faculty of Science, Taif University, 888 Hawaiya, Taif (Saudi Arabia); Arida, H.A. [Materials and Corrosion Lab (MCL), Department of Chemistry, Faculty of Science, Taif University, 888 Hawaiya, Taif (Saudi Arabia); Kandemirli, Fatma [Nigde University, Department of Chemistry, 51240 Nigde (Turkey); Saracoglu, Murat [Faculty of Education, Erciyes University, 38039 Kayseri (Turkey); Arslan, Taner [Department of Chemistry, Eskisehir Osmangazi University, 26480 Eskisehir (Turkey); Basaran, Murat A. [Nigde University, Department of Mathematics, 51240 Nigde (Turkey)

    2011-05-15

    Graphical abstract: . Display Omitted Research highlights: The inhibition effect of TX-100, TX-165 and TX-305 on iron corrosion in 1.0 M HCl was studied. TX-305 inhibited iron corrosion more effectively than TX-100 and TX-165. In most cases, inhibition efficiency increased with time during the first 60 min of immersion, then decreased. Calculated quantum chemical parameters confirmed the experimental inhibition efficiencies of the tested surfactants. - Abstract: The inhibition performance of three selected non-ionic surfactants of the TRITON-X series, namely TRITONX-100 (TX-100), TRITON-X-165 (TX-165) and TRITON-X-305 (TX-305), on the corrosion of iron was studied in 1.0 M HCl solutions as a function of inhibitor concentration (0.01-0.20 g L{sup -1}) and immersion time (0.0-8 h) at 298 K. Measurements were conducted based on Tafel polarization, LPR and impedance studies. At high frequencies, the impedance spectrum showed a depressed capacitive loop in the complex impedance plane, whose diameter is a function of the immersion time and the type and concentration of the introduced surfactant. In all cases, an inductive loop was observed in the low frequency and this could be attributed to the adsorption behavior. The inhibition efficiency increased with immersion time, reached a maximum and then decreased. This was attributed to the orientation change of adsorbed surfactant molecules. TX-305 inhibited iron corrosion more effectively than TX-100 and TX-165. The frontier orbital energies, the energy gap between frontier orbitals, dipole moments ({mu}), charges on the C and O atoms, the polarizabilities, and the quantum chemical descriptors were calculated. The quantum chemical calculation results inferred that for the HOMO representing the condensed Fukui function for an electrophilic attack (f{sub k}{sup +}), the contributions belong to the phenyl group and the oxygen atom attached to the phenyl group for each tested surfactant. Quantitative structure

  18. Effect of carburization on electrochemical corrosion behaviours of TiAl alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Cuijiao [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China); Hunan University of Technology, Zhuzhou, Hunan 412000 (China); He, Yuehui, E-mail: yuehui@mail.csu.edu.cn [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China); Yang, Junsheng; Nan, Bo; Liu, Xinli [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China)

    2013-04-20

    Highlights: ► The functional complex ceramic phase Ti{sub 2}AlC was formed by pack carburizing. ► The anodic polarization curve of the carburized TiAl alloy shows a larger passivation interval (about 1.246 V). ► The polarization resistance of the carburized TiAl alloy is at least seventeen times higher, compared to the untreated TiAl alloy. ► The corroded surface of the carburized TiAl alloy was covered with passive film. -- Abstract: Electrochemical corrosion behaviours of the untreated and the carburized of Ti-46.5Al (mol %) alloy were investigated. X-ray diffractometry (XRD) and scanning electron microscopy (SEM) were applied to characterize the carburized layer. Potentiodynamic polarization curve, electrochemical impedance spectroscopy (EIS) and SEM morphology of the corroded surface were used to evaluate corrosion resistance of both carburized and untreated TiAl alloy in 1 mol/L HCl. The outer layer of the carburized TiAl alloy is a continuous Ti{sub 2}AlC scale. Polarization curve and electrochemical impedance spectroscopy (EIS) of the carburized TiAl alloy present a nobler corrosion potential, a more positive pitting potential and a higher polarization resistance, respectively, compared with the untreated sample. After anodic corrosion or immersion corrosion, a deposited layer can be observed on the surface of the carburized titanium aluminide alloy. By contrast, pitting and crevasse corrosion occur on the surface of the untreated TiAl alloy after anodic corrosion and some corrosion products and slight corrosion appear on the surface of the untreated TiAl alloy after immersion corrosion.

  19. Oxidation effect on steel corrosion and thermal loads during corium melt in-vessel retention

    Energy Technology Data Exchange (ETDEWEB)

    Granovsky, V.S.; Khabensky, V.B.; Krushinov, E.V.; Vitol, S.A.; Sulatsky, A.A.; Almjashev, V.I. [Alexandrov Scientific-Research Technology Institute (NITI), Sosnovy Bor (Russian Federation); Bechta, S.V. [KTH, Stockholm (Sweden); Gusarov, V.V. [SPb State Technology University (SPbGTU), St. Petersburg (Russian Federation); Barrachin, M. [Institut de Radioprotection et de Sûreté Nucléaire (IRSN), St Paul lez Durance (France); Bottomley, P.D., E-mail: paul.bottomley@ec.europa.eu [EC-Joint Research Centre, Institute for Transuranium Elements (ITU), Karlsruhe (Germany); Fischer, M. [AREVA GmbH, Erlangen (Germany); Piluso, P. [Commissariat à l’Energie Atomique et aux Energies Alternatives (CEA), Cadarache, St Paul lez Durance (France)

    2014-10-15

    Highlights: • The METCOR facility simulates vessel steel corrosion in contact with corium. • Steel corrosion rates in UO{sub 2+x}–ZrO{sub 2}–FeO{sub y} coria accelerate above 1050 K. • However corrosion rates can also be limited by melt O{sub 2} supply. • The impact of this on in-vessel retention (IVR) strategy is discussed. - Abstract: During a severe accident with core meltdown, the in-vessel molten core retention is challenged by the vessel steel ablation due to thermal and physicochemical interaction of melt with steel. In accidents with oxidizing atmosphere above the melt surface, a low melting point UO{sub 2+x}–ZrO{sub 2}–FeO{sub y} corium pool can form. In this case ablation of the RPV steel interacting with the molten corium is a corrosion process. Experiments carried out within the International Scientific and Technology Center's (ISTC) METCOR Project have shown that the corrosion rate can vary and depends on both surface temperature of the RPV steel and oxygen potential of the melt. If the oxygen potential is low, the corrosion rate is controlled by the solid phase diffusion of Fe ions in the corrosion layer. At high oxygen potential and steel surface layer temperature of 1050 °C and higher, the corrosion rate intensifies because of corrosion layer liquefaction and liquid phase diffusion of Fe ions. The paper analyzes conditions under which corrosion intensification occurs and can impact on in-vessel melt retention (IVR)

  20. Mechanisms of metal dusting corrosion

    DEFF Research Database (Denmark)

    Hummelshøj, Thomas Strabo

    In this thesis the early stages of metal dusting corrosion is addressed; the development of carbon expanded austenite, C, and the decomposition hereof into carbides. Later stages of metal dusting corrosion are explored by a systematic study of stainless steel foils exposed to metal dusting...... influence of oxygen and carbon on the metal dusting corrosion is explored. The results indicate that exposure to metal dusting conditions have a detrimental effect on the resistance against oxidation and, conversely, that exposure to oxidation has a detrimental effect on the resistance towards metal dusting....... Consequently, a combination of carburizing and oxidizing conditions has a strong mutual catalyzing effect on the metal dusting corrosion....

  1. Effect of Nb on the Microstructure, Mechanical Properties, Corrosion Behavior, and Cytotoxicity of Ti-Nb Alloys

    Directory of Open Access Journals (Sweden)

    Mi-Kyung Han

    2015-09-01

    Full Text Available In this paper, the effects of Nb addition (5–20 wt % on the microstructure, mechanical properties, corrosion behavior, and cytotoxicity of Ti-Nb alloys were investigated with the aim of understanding the relationship between phase/microstructure and various properties of Ti-xNb alloys. Phase/microstructure was analyzed using X-ray diffraction (XRD, SEM, and TEM. The results indicated that the Ti-xNb alloys (x = 10, 15, and 20 wt % were mainly composed of α + β phases with precipitation of the isothermal ω phase. The volume percentage of the ω phase increased with increasing Nb content. We also investigated the effects of the alloying element Nb on the mechanical properties (including Vickers hardness and elastic modulus, oxidation protection ability, and corrosion behavior of Ti-xNb binary alloys. The mechanical properties and corrosion behavior of Ti-xNb alloys were found to be sensitive to Nb content. These experimental results indicated that the addition of Nb contributed to the hardening of cp-Ti and to the improvement of its oxidation resistance. Electrochemical experiments showed that the Ti-xNb alloys exhibited superior corrosion resistance to that of cp-Ti. The cytotoxicities of the Ti-xNb alloys were similar to that of pure titanium.

  2. Migrating corrosion inhibitor protection of concrete

    Energy Technology Data Exchange (ETDEWEB)

    Bjegovic, D.; Miksic, B.

    1999-11-01

    Migrating corrosion inhibitors (MCI) were developed to protect steel rebar from corrosion in concrete. They were designed to be incorporated as an admixture during concrete batching or used for surface impregnation of existing concrete structures. Two investigations are summarized. One studied the effectiveness of MCIs as a corrosion inhibitor for steel rebar when used as an admixture in fresh concrete mix. The other is a long-term study of MCI concrete impregnation that chronicles corrosion rates of rebar in concrete specimens. Based on data from each study, it was concluded that migrating corrosion inhibitors are compatible with concrete and effectively delay the onset of corrosion.

  3. Hydrogen evolution and corrosion behavior of Fe-Ni alloys in H/sub 2/SO/sub 4/--effect of temperature, Cl/sup -/ and benzotriazole

    Energy Technology Data Exchange (ETDEWEB)

    Altura, D.; Nobe, K.

    1976-02-01

    The corrosion of iron-nickel alloys in deaerated 1n H/sub 2/SO/sub 4/ in the absence and presence of chloride ions and benzotriazole (BTA) between 23/sup 0/ to 75/sup 0/C has been investigated. A marked decrease in the corrosion rate of the uninhibited alloys in the absence and presence of chloride ions was observed as the iron content decreased from pure iron to 60% Fe at all temperatures. On the other hand, below 60% Fe, the corrosion rate of the alloys did not differ as substantially. Apparent activation energies for corrosion of Fe-Ni alloys in 1n H/sub 2/SO/sub 4/ decreases with increases in nickel content. Benzotriazole was an effective corrosion inhibitor of the Fe-Ni alloys in 1n H/sub 2/SO/sub 4/ even at 75/sup 0/C. (19 refs.)

  4. Improvement effect on corrosion under heat flux in nitric acid solutions of anti-IGC stainless steel and high Cr-W-Si Ni base RW alloy

    Energy Technology Data Exchange (ETDEWEB)

    Doi, Masamitsu; Kiuchi, Kiyoshi; Yano, Masaya; Sekiyama, Yoshio [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2001-03-01

    In the advanced purex reprocessing equipment, the higher corrosion resistance is required for materials because of the high corrosive environment caused from the thermodynamic decomposition of boiling nitric acid. The authors group has been developed the two types of new corrosion resistant materials for application to the reprocessing equipment. One is the type 304ULC stainless steel with controlled microstructure and decreased minor elements (EB-SAR). The other is the nickel base alloy with the ability of forming stable oxide film by addition of Cr, W and Si (RW alloy). In this study, the heat transfer tubes applied in diminished pressure was postulated. In addition to the dominant factors of heat conducting corrosion by the nitric acid solution, the effect of the heat flux and the concentration of the corrosive vanadium ions were investigated. (author)

  5. Effect of H2S concentration on the corrosion behavior of pipeline steel under the coexistence of H2S and CO2

    Science.gov (United States)

    Li, Da-peng; Zhang, Lei; Yang, Jian-wei; Lu, Min-xu; Ding, Jin-hui; Liu, Ming-liang

    2014-04-01

    The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the corrosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is decreased due to constant adsorption and separation of more FeS sediment or more FeHS+ ions on the surface of the steel. Meanwhile, the double-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general corrosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further increase in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.

  6. Effect of H2S concentration on the corrosion behavior of pipeline steel under the coexistence of H2S and CO2

    Institute of Scientific and Technical Information of China (English)

    Da-peng Li; Lei Zhang; Jian-wei Yang; Min-xu Lu; Jin-hui Ding; Ming-liang Liu

    2014-01-01

    The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the cor-rosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is de-creased due to constant adsorption and separation of more FeS sediment or more FeHS+ions on the surface of the steel. Meanwhile, the dou-ble-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general cor-rosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further in-crease in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.

  7. Effect of silicate pretreatment, post-sealing and additives on corrosion resistance of phosphated galvanized steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Sodium silicate (water glass) pretreatment before phosphating, silicate post-sealing after phosphating and adding silicate to a traditional phosphating solution were respectively carried out to obtain the improved phosphate coatings with high corrosion resistance and coverage on hot-dip galvanized(HDG) steel. The corrosion resistance, morphology and chemical composition of the coatings were investigated using neutral salt spray(NSS) tests, scanning electron microscopy(SEM) and energy dispersive spectroscopy(EDS). The results show that pretreatment HDG steel with silicate solutions, phosphate coatings with finer crystals and higher coverage are formed and the corrosion resistance is enhanced. Adding silicate to a traditional phosphating solution, the surface morphology of the coatings is nearly unchanged. The corrosion resistance of the coatings is mainly dependent on phosphating time.Phosphating for a longer time (such as 5 min), the corrosion resistance, increasing with concentration of silicate, is improved significantly. Post-sealing the phosphated HDG steel with silicate solutions, the pores among the zinc phosphate crystals are sealed with the films containing Si, P, O and Zn and the continuous composite coatings are formed. The corrosion resistance of the composite coatings, related to the pH value, contents of hydrated gel of silica and Si2O52- and post-sealing time, is increased markedly. The improved coatings with optimal corrosion resistance are obtained for phosphating 5 min and post-sealing with 5 g/L silicate solution for 10 min.

  8. Effect of post weld heat treatment on the mechanical and corrosion behaviour of welded Al-Fe-Si alloy joints

    Directory of Open Access Journals (Sweden)

    Isiaka Oluwole OLADELE

    2017-06-01

    Full Text Available Al-Fe-Si alloy was joined by shielded metal arc welding (SMAW process and the effects of post weld heat treatment (PWHT on the mechanical (tensile and hardness properties, corrosion behaviour and microstructure of the welded joints were investigated. The welded samples were divided into as-weld (AW, PWHT, base metal (BM and heat treated base metal (HT BM samples. Artificial aging was carried out on part of the welded sample at 177 °C with holding time of 8 hours to obtain the PWHT samples. The various samples were subjected to tensile, hardness and corrosion tests while microstructures of the fractured surfaces were viewed under optical microscope. From the results, it was observed that corrosion susceptibility of the alloy in 3.5 wt% NaCl solution was highly reduced after PWHT. The hardness was reduced after PWHT while the yield strength and joint efficiency was improved compared to the AW sample. The improvement in corrosion resistance, yield strength and joint efficiency are 78, 8.4 and 8.7 %, respectively.

  9. Effects of dissolved hydrogen on general corrosion behavior and oxide films of alloy 690TT in PWR primary water

    Science.gov (United States)

    Jeon, Soon-Hyeok; Lee, Eun-Hee; Hur, Do Haeng

    2017-03-01

    The effect of dissolved hydrogen (DH) on the general corrosion behavior and oxide films of Alloy 690TT is investigated in simulated primary water at 330 °C. With increasing DH, the structure of oxide film significantly changed and the corrosion rate decreased. At DH = 5 cm3/kg H2O, the oxide layer was thick, and consisted of outer Ni oxide layer and inner Cr2O3 layer. Under the conditions of DH = 35 and 100 cm3/kg H2O, the oxide films grew thinner and composed of outer polyhedral spinel oxide particles such as NiCr2O4 or NiCrFeO4 and an intermediate metallic Ni-rich layer, with inner Cr2O3 layer. The general corrosion rate significantly decreased by about 72% as DH concentration increased from 5 to 35 cm3/kg H2O. In the range of 35-65 cm3/kg H2O, the corrosion rate slightly decreased with increasing DH concentration. However, no further changes were observed in the range of 65-100 cm3/kg H2O.

  10. Inhibitive Effect of Hydrofluoric Acid Doped Poly Aniline (HFPANI on Corrosion of Iron in 1N Phosphoric Acid Solution

    Directory of Open Access Journals (Sweden)

    G.Maheswari

    2015-03-01

    Full Text Available The inhibition effect of Hydrofluoric acid doped poly aniline HF-PANI on mild steel corrosion in 1N phosphoric acid has been studied by mass loss and polarization techniques and AC impedance measurements methods between 303 K and 333K.The inhibition efficiency increased with increase in concentration of HF PANI. The corrosion rate increased with increase in temperature and decreased with increase in concentration of inhibitor compared to blank. Potentiostatic polarization results revealed that HF-PANI act as mixed type inhibitor. The inhibitor of HF-PANI was chemically adsorbed and spontaneous adsorption on the mild steel surface .The values of activation energy (Ea, free energy of adsorption (ΔGads, heat of adsorption (Qads, enthalpy of adsorption (ΔH and entropy of adsorption (ΔS were calculated. The adsorption of inhibitor on mild steel surface has been found to obey Temkin’s adsorption isotherm. SEM analysis was agreed to establish the mechanism of corrosion inhibitor on mild steel corrosion in phosphoric acid medium.

  11. Effect of Austenite Transformation on Abrasive Wear and Corrosion Resistance of Spheroidal Ni-Mn-Cu Cast Iron

    Directory of Open Access Journals (Sweden)

    Medyński D.

    2016-09-01

    Full Text Available Within the presented work, the effect of austenite transformation on abrasive wear as well as on rate and nature of corrosive destruction of spheroidal Ni-Mn-Cu cast iron was determined. Cast iron contained: 3.1÷3.4 %C, 2.1÷2.3 %Si, 2.3÷3.3 %Mn, 2.3÷2.5 %Cu and 4.8÷9.3 %Ni. At a higher degree of austenite transformation in the alloys with nickel equivalent below 16.0%, abrasive wear resistance was significantly higher. Examinations of the corrosion resistance were carried out with the use of gravimetric and potentiodynamic method. It was shown that higher degree of austenite transformation results in significantly higher abrasive wear resistance and slightly higher corrosion rate, as determined by the gravimetric method. However, results of potentiodynamic examinations showed creation of a smaller number of deep pinholes, which is a favourable phenomenon from the viewpoint of corrosion resistance.

  12. Effect of chelating agent acetylacetone on corrosion protection properties of silane-zirconium sol–gel coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Mei, E-mail: yumei@buaa.edu.cn; Liang, Min; Liu, Jianhua; Li, Songmei; Xue, Bing; Zhao, Hao

    2016-02-15

    Graphical abstract: - Highlights: • AcAc was employed as a chelating agent in order to form stable sols. • The sol particle size depends on the concentration of AcAc. • AFM results indicate that AcAc content affects the morphology of the coatings. • Coating AcAc3 shows the optimal corrosion protection. - Abstract: The hybrid sol–gel coatings on AA2024-T3 were prepared with a silane coupling agent 3-glycidoxypropyltrimethoxysilane (GPTMS) and a metal alkoxide tetra-n-propoxyzirconium (TPOZ) as precursors. The effect of acetylacetone (AcAc) as a chelating agent on the corrosion protection properties of sol–gel coatings were evaluated and the optimal AcAc/TPOZ molar ratio was obtained. The sol–gel coatings were characterized by atomic force microscopy (AFM), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The corrosion protection properties of the coatings were evaluated by means of potentiodynamic polarization study (PDS) and electrochemical impedance spectroscopy (EIS). It is demonstrated that AcAc avoids fast hydrolysis of TPOZ and benefits to form stable sols. The coating with AcAc/TPOZ molar ratio of 3 shows the best corrosion protection performance in 0.05 M NaCl solution.

  13. Effects of Tungsten Addition on the Microstructure and Corrosion Resistance of Fe-3.5B Alloy in Liquid Zinc.

    Science.gov (United States)

    Liu, Xin; Wang, Mengmeng; Yin, Fucheng; Ouyang, Xuemei; Li, Zhi

    2017-04-10

    The effects of tungsten addition on the microstructure and corrosion resistance of Fe-3.5B alloys in a liquid zinc bath at 520 °C were investigated by means of scanning electron microscopy, X-ray diffraction and electron probe micro-analysis. The microstructure evolution in different alloys is analyzed and discussed using an extrapolated Fe-B-W ternary phase diagram. Experimental results show that there are three kinds of borides, the reticular (Fe, W)₂B, the rod-like (Fe, W)₃B and flower-like FeWB. The addition of tungsten can refine the microstructure and improve the stability of the reticular borides. Besides, it is beneficial to the formation of the metastable (Fe, W)₃B phase. The resultant Fe-3.5B-11W (wt %) alloy possesses excellent corrosion resistance to liquid zinc. When tungsten content exceeds 11 wt %, the formed flower-like FeWB phase destroys the integrity of the reticular borides and results in the deterioration of the corrosion resistance. Also, the corrosion failure resulting from the spalling of borides due to the initiation of micro-cracks in the grain boundary of borides is discussed in this paper.

  14. Effects of scan rate on the corrosion behavior SS 304 stainless steel in the nanofluid measured by Tafel polarization methods

    Energy Technology Data Exchange (ETDEWEB)

    Prajitno, Djoko Hadi [PSTNT-BATAN Jl. Tamansari 71 Bandung 40132, Indonesia, djokohp@batan.go.id (Indonesia)

    2015-09-30

    The Effects of scan rate on the Tafel polarization curve that is obtained to determine corrosion rate are conducted. The tafel polarization curves are obtained at different scan rates for Stainless Steel 304 in nanofluids contain 0.01 gpl nano particle ZrO{sub 2}. The corrosion stainless steel in nanofluid contains adm+0.01 gpl ZrO{sub 2} nanoparticles at different scan rate was performed by Tafel polarization. The results show that according corrosion potential examination of the stainless steel in nanofluid media 0.01gpl ZrO{sub 2} nanoparticle was actively corroded. The value of cathodic Tafel slope stainless steel in nanofluid at different scan rate relatively unchanged after polarization testing. Mean while the value of anodic Tafel slope stainless steel in nanofluid increase at different scan rate. The results of Tafel polarization technique show that corrosion rate of stainless steel in nanofluid increase with increasing scan rate. X ray diffraction examination of stainless steel after Tafel polarization depict that γ Fe phase is major phase in the surface of alloy.

  15. Modeling the Effect of Temperature and Potential on the In Vitro Corrosion Performance of Biomedical Hydroxyapatite Coatings

    Science.gov (United States)

    Coşkun, M. İbrahim; Karahan, İsmail H.; Yücel, Yasin; Golden, Teresa D.

    2016-10-01

    CoCrMo biomedical alloys were coated with a hydroxyapatite layer to improve biocompatibility and in vitro corrosion performance. A fast electrodeposition process was completed in 5 minutes for the hydroxyapatite coating. Effect of the solution temperature and applied potential on the in vitro corrosion performance of the hydroxyapatite coatings was modeled by response surface methodology (RSM) coupled with central composite design (CCD). A 5-level-2-factor experimental plan designed by CCD was used; the experimental plan contained 13 coating experiments with a temperature range from 283 K to 347 K (10 °C to 74 °C) and potential range from -1.2 to -1.9 V. Corrosion potential ( E corr) of the coatings in a simulated body fluid solution was chosen as response for the model. Predicted and experimental values fitted well with an R 2 value of 0.9481. Response surface plots of the impedance and polarization resistance ( R P) were investigated. Optimized parameters for electrodeposition of hydroxyapatite were determined by RSM as solution temperature of 305.48 K (32.33 °C) and potential of -1.55 V. Hydroxyapatite coatings fabricated at optimized parameters showed excellent crystal formation and high in vitro corrosion resistance.

  16. Effect of thermal treatment on the bio-corrosion and mechanical properties of ultrafine-grained ZK60 magnesium alloy.

    Science.gov (United States)

    Choi, H Y; Kim, W J

    2015-11-01

    The combination of solid solution heat treatments and severe plastic deformation by high-ratio differential speed rolling (HRDSR) resulted in the formation of an ultrafine-grained microstructure with high thermal stability in a Mg-5Zn-0.5Zr (ZK60) alloy. When the precipitate particle distribution was uniform in the matrix, the internal stresses and dislocation density could be effectively removed without significant grain growth during the annealing treatment (after HRDSR), leading to enhancement of corrosion resistance. When the particle distribution was non-uniform, rapid grain growth occurred in local areas where the particle density was low during annealing, leading to development of a bimodal grain size distribution. The bimodal grain size distribution accelerated corrosion by forming a galvanic corrosion couple between the fine-grained and coarse-grained regions. The HRDSR-processed ZK60 alloy with high thermal stability exhibited high corrosion resistance, high strength and high ductility, and excellent superplasticity, which allow the fabrication of biodegradable magnesium devices with complicated designs that have a high mechanical integrity throughout the service life in the human body.

  17. Evaluation of effect of galvanic corrosion between nickel-chromium metal and titanium on ion release and cell toxicity.

    Science.gov (United States)

    Lee, Jung-Jin; Song, Kwang-Yeob; Ahn, Seung-Geun; Choi, Jung-Yun; Seo, Jae-Min; Park, Ju-Mi

    2015-04-01

    The purpose of this study was to evaluate cell toxicity due to ion release caused by galvanic corrosion as a result of contact between base metal and titanium. It was hypothesized that Nickel (Ni)-Chromium (Cr) alloys with different compositions possess different corrosion resistances when contacted with titanium abutment, and therefore in this study, specimens (10×10×1.5 mm) were fabricated using commercial pure titanium and 3 different types of Ni-Cr alloys (T3, Tilite, Bella bond plus) commonly used for metal ceramic restorations. The specimens were divided into 6 groups according to the composition of Ni-Cr alloy and contact with titanium. The experimental groups were in direct contact with titanium and the control groups were not. After the samples were immersed in the culture medium - Dulbecco's modified Eagle's medium[DMEM] for 48 hours, the released metal ions were detected using inductively coupled plasma mass spectrometer (ICP-MS) and analyzed by the Kruskal-Wallis and Mann-Whitney test (Pcells were used for cell toxicity evaluation. The cell toxicity of specimens was measured by the 3-{4,5-dimethylthiazol-2yl}-2,5-diphenyltetrazolium bromide (MTT) test. Results of MTT assay were statistically analyzed by the two-way ANOVA test (Pgalvanic corrosion due to contact between the base metal alloy and titanium was increased in all of the specimens. In the cytotoxicity test, the two-way ANOVA showed a significant effect of the alloy type and galvanic corrosion for cytotoxicity (Pcell growth rate (RGR) was decreased further on the groups in contact with titanium (Pgalvanic corrosion due to contact between base metal and titanium, and it can cause adverse effects on the tissue around the implant by inducing cytotoxicity.

  18. Effect of Fe ion concentration on corrosion of carbon steel in CO2 environment

    DEFF Research Database (Denmark)

    Rogowska, Magdalena; Gudme, J.; Rubin, A.

    2016-01-01

    In this work, the corrosion behaviour of steel wires in solutions containing different concentrations of Fe2+ was investigated by the linear polarisation resistance method, while the evolution of pH was monitored in situ and changes of the Fe2+ concentration were monitored ex situ. Characterisation...... of the corrosion scales was performed using microscopic and diffraction techniques. Scale analysis revealed that the passivation of samples, exposed to initially highly Fe2+ supersaturated solution, occurred when a formation of a double layer took place, resulting in 30 times lower corrosion rate compared...

  19. Effect of lanthanum addition on microstructure and corrosion behavior of AI-Sn-Bi anodes

    Institute of Scientific and Technical Information of China (English)

    HOU Delong; LI Defu; HAN Li; JI Lianqin

    2011-01-01

    Novel Al-Sn-Bi anodes with and without lanthanum (La) were prepared. To evaluate the corrosion properties of the anodes, constant current and dynamic loop tests were carried out to determine its efficiency and corrosion rote. Optical microscopy (OM), transmission electron microscopy (TEM) and energy spectrum analysis techniques were used to examine and analyze microstructure and corrosion behavior of the specimens. The result showed that the Al-Sn-Bi anodes with La additions revealed higher current efficiency and anticorrosion in artificial environment. Segregation phase of anodes with La additions got more homogenous than that without La additions. Its grains were fined and the amount of segregation Fe-phase was reduced.

  20. Emeraldine base as corrosion protective layer on aluminium alloy AA5182, effect of the surface microstructure

    DEFF Research Database (Denmark)

    Cecchetto, L; Ambat, Rajan; Davenport, A.J.

    2007-01-01

    AA5182 aluminium alloy cold rolled samples were coated by thin Wlms of emeraldine base (EB) obtained from a 5% solution in N-methylpyrrolidinone. Accelerated corrosion tests prove this coating very eVective for corrosion protection of aluminium alloys in neutral environment. This study underlines......: • a weak redox activity of the polymer which passivate the metal, • a proton involving self-healing process taking place at the polymer–metal interface, which contributes to delay local acidiWcation in Wrst steps of corrosion on EB coated aluminium surfaces....

  1. Understanding corrosion behavior of Mg–Zn–Ca alloys from subcutaneous mouse model: Effect of Zn element concentration and plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Yongseok [Engineering Research Center for Revolutionizing Metallic Biomaterials (ERC-RMB), North Carolina A and T State University, Greensboro, NC 27411 (United States); Tan, Zongqing [Department of Internal Medicine, College of Medicine, University of Cincinnati, Cincinnati, OH 45221 (United States); Jurey, Chris [Luke Engineering, Wadsworth, OH 44282 (United States); Xu, Zhigang [Engineering Research Center for Revolutionizing Metallic Biomaterials (ERC-RMB), North Carolina A and T State University, Greensboro, NC 27411 (United States); Dong, Zhongyun [Department of Internal Medicine, College of Medicine, University of Cincinnati, Cincinnati, OH 45221 (United States); Collins, Boyce [Engineering Research Center for Revolutionizing Metallic Biomaterials (ERC-RMB), North Carolina A and T State University, Greensboro, NC 27411 (United States); Yun, Yeoheung, E-mail: yyun@ncat.edu [Engineering Research Center for Revolutionizing Metallic Biomaterials (ERC-RMB), North Carolina A and T State University, Greensboro, NC 27411 (United States); Sankar, Jagannathan [Engineering Research Center for Revolutionizing Metallic Biomaterials (ERC-RMB), North Carolina A and T State University, Greensboro, NC 27411 (United States)

    2015-03-01

    Mg–Zn–Ca alloys are considered as suitable biodegradable metallic implants because of their biocompatibility and proper physical properties. In this study, we investigated the effect of Zn concentration of Mg–xZn–0.3Ca (x = 1, 3 and 5 wt.%) alloys and surface modification by plasma electrolytic oxidation (PEO) on corrosion behavior in in vivo environment in terms of microstructure, corrosion rate, types of corrosion, and corrosion product formation. Microstructure analysis of alloys and morphological characterization of corrosion products were conducted using x-ray computed tomography (micro-CT) and scanning electron microscopy (SEM). Elemental composition and crystal structure of corrosion products were determined using x-ray diffraction (XRD) and electron dispersive x-ray spectroscopy (EDX). The results show that 1) as-cast Mg–xZn–0.3Ca alloys are composed of Mg matrix and a secondary phase of Ca{sub 2}Mg{sub 6}Zn{sub 3} formed along grain boundaries, 2) the corrosion rate of Mg–xZn–0.3Ca alloys increases with increasing concentration of Zn in the alloy, 3) corrosion rates of alloys treated by PEO sample are decreased in in vivo environment, and 4) the corrosion products of these alloys after in vivo tests are identified as brucite (Mg(OH){sub 2}), hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), and magnesite (MgCO{sub 3}·3H{sub 2}O). - Highlights: • Effects of PEO and Zn concentration in Mg–xZn–0.3Ca alloys on biodegradation • Corrosion rate of Mg–xZn–0.3Ca alloys increases with increasing Zn concentration. • Plasma electrolytic oxidation retards the biodegradation of Mg–xZn–0.3Ca alloys.

  2. Effects of Boron Bearing Additives on Oxidation and Corrosion Resistance of Doloma—based carbon bonded Refractories

    Institute of Scientific and Technical Information of China (English)

    YEFangbao; ZHONGXiangchong; 等

    1998-01-01

    Oxidation of the added graphite and the bonding carbon is an imortant degradation mode of doloma-carbon refractories in service,In this work,the behavior and effects of various boron bearing materials(CaB6,ZrB2,Bc and colemanite)as an-tioxidants have been investigated and compared to the effect of Al-Mg alloy,For CaO-MgO-C mate-rials,the effect of boron bearingadditives is better than Al-Mg alloy,The borate melt formed at high temperature would retard or prevent carbon oxidation,thus contributing to improved oxidation resistance,Preliminary investigations on the effect of boron bearing additives and Al-Mg alloy on corrosion resistance of doloma-carbon materials have indicated that simultaneous addition of the two types of additives would lead to pronounced improvement of slag corrosion resistance.

  3. The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

    Science.gov (United States)

    Elramady, Alyaa Gamal

    The aim of this research project is to correlate the plastic deformation and mechanical instability of casing steel materials with corrosion behavior and surface change, in order to identify a tolerable degree of deformation for casing steel materials. While the corrosion of pipeline and casing steels has been investigated extensively, corrosion of these steels in sweet environments with respect to plastic deformation due to bending, rolling, autofrettage, or handling needs more investigation. Downhole tubular expansion of pipes (casings) is becoming standard practice in the petroleum industry to repair damaged casings, shutdown perforations, and ultimately achieve mono-diameter wells. Tubular expansion is a cold-drawing metal forming process, which consists of running conical mandrels through casings either mechanically using a piston or hydraulically by applying a back pressure. This mechanism subjects the pipes to large radial plastic deformations of up to 30 pct. of the inner diameter. It is known that cold-working is a way of strengthening materials such as low carbon steel, but given that this material will be subjected to corrosive environments, susceptibility to stress corrosion cracking (SCC) should be investigated. This research studies the effect of cold-work, in the form of cold-rolling and cold-expansion, on the surface behavior of API 5CT steels when it is exposed to a CO2-containing environment. Cold-work has a pronounced influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. The lowest strength grade steel, API 5CT K55, performed poorly in a corrosive environment in the slow strain rate test. The ductile material exhibited the highest loss in strength and highest susceptibility to stress corrosion cracking in a CO 2-containing environment. The loss in strength declined with cold-rolling, which can be ascribed to the surface compressive stresses induced by cold-work. On the other hand, API 5CT P110 grade steels showed higher

  4. Microstructure and pitting corrosion resistance of AA2219 Al–Cu alloy friction stir welds – Effect of tool profile

    Directory of Open Access Journals (Sweden)

    Ch Venkata Rao

    2015-06-01

    Full Text Available AA2219 Al–Cu alloy is widely used in defence and aerospace applications due to required combination of high strength-to-weight ratio and toughness. Fabrication of components used for defence always involves welding. Even though the mechanical properties of the base metal are better, but the alloy suffers from poor mechanical and corrosion properties during fusion welding. To overcome the problems of fusion welding, friction stir welding (FSW is recognized as an alternative solid state joining method aimed to improve the mechanical and corrosion properties. Tool profile is one of the important variables which affect the performance of the friction stir weld. In the present work the effect of tool profile on the microstructure and pitting corrosion of AA2219 aluminium–copper alloy was studied. Electron backscattered diffraction results established that the grain size and orientation of weld nugget of triangle profile is finer than that of conical profile. Differential scanning calorimetric results show the evidence of precipitate dissolution during FSW. It was found that the microstructure changes, such as grain size and its orientation precipitate dissolution during FSW influence the hardness and corrosion behaviour. Pitting corrosion resistance of friction stir welds of AA2219 was found to be better for triangle profile tool compared to conical profile which is attributed to material flow and strengthening precipitate morphology in various zones. Higher amount of heat generation during FSW made using triangle profile tool may be the reason for greater dissolution of strengthening precipitates in nugget zone and coarsening in thermo mechanically affected zone (TMAZ and heat affected zone (HAZ.

  5. Effects of Variations in Salt-Spray Conditions on the Corrosion Mechanisms of an AE44 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Holly J. Martin

    2010-01-01

    Full Text Available The understanding of how corrosion affects magnesium alloys is of utmost importance as the automotive and aerospace industries have become interested in the use of these lightweight alloys. However, the standardized salt-spray test does not produce adequate corrosion results when compared with field data, due to the lack of multiple exposure environments. This research explored four test combinations through three sets of cycles to determine how the corrosion mechanisms of pitting, intergranular corrosion, and general corrosion were affected by the environment. Of the four test combinations, Humidity-Drying was the least corrosive, while the most corrosive test condition was Salt Spray-Humidity-Drying. The differences in corrosivity of the test conditions are due to the various reactions needed to cause corrosion, including the presence of chloride ions to cause pit nucleation, the presence of humidity to cause galvanic corrosion, and the drying phase which trapped chloride ions beneath the corrosion by-products.

  6. EFFECT OF CERIUM ION IMPLANTATION ON THE AQUEOUS CORROSION BEHAVIOR OF ZIRCONIUM

    Institute of Scientific and Technical Information of China (English)

    D.Q. Peng; X.D. Bai; Q.G. Zhou; X.W. Chen; R.H. Yu; X.Y. Liu

    2004-01-01

    In order to study the influence of cerium ion implantation on the aqueous corrosion behavior of zirconium, specimens were implanted by cerium ions with a dosage range from 1 ×1016 to 1 ×1017 ions/cm2 at about 150℃, using MEWA source at an acceler ative voltage of 40kV. The valence of the surface layer was analyzed by X-ray photoelectron spectroscopy (XPS); Three-sweep potentiodynamic polarization measurement was employed to value the aqueous corrosion resistance of zirconium in a 0.5mol/L H2SO4 solution. It was found that a remarkable decline in the aqueous corrosion behavior of zirconium implanted with cerium ions compared with that of the as-received zirconium. Finally, the mechanism of the corrosion resistance decline of the cerium-implanted zirconium is discussed.

  7. Effects of niobium on thermal stability and corrosion behavior of glassy Cu Zr Al Nb alloys

    Science.gov (United States)

    Tam, M. K.; Pang, S. J.; Shek, C. H.

    2006-04-01

    The corrosion behavior of Cu95-xZrxAl5 (x=40, 42.5 and 45 at.%) in 1 N HCl, 3 mass% NaCl and 1 N H2SO4 solutions was studied. As Zr content increases, the corrosion resistance is slightly enhanced. In order to improve the corrosion resistance of the Cu Zr Al glassy alloy, Nb was selected to substitute Cu. Although the supercooled liquid region ΔTx of the Cu Zr Al glassy alloys decreases with increasing Nb content, the alloys still retain high glass-forming ability and bulk glassy samples with 1.5 mm diameter can be obtained when up to 5 at.% Nb was added. It is found that the addition of Nb results in improvement of the corrosion resistance of the glassy Cu Zr Al alloys.

  8. Effect of cerium on the corrosion behaviour of sintered (Nd,Ce)FeB magnet

    Science.gov (United States)

    Yang, Lijing; Bi, Mengxue; Jiang, Jianjun; Ding, Xuefeng; Zhu, Minggang; Li, Wei; Lv, Zhongshan; Song, Zhenlun

    2017-06-01

    For the balanced consumption of rare-earth elements, cerium (Ce) was partially used for NdFeB magnets instead of Nd. The corrosion behaviour of the (Nd,Ce)FeB magnet with different Ce contents in 3.5% NaCl solution was investigated by SEM, XRD, EDS and electrochemical tests. After immersion, the weight loss was calculated and the magnetic properties of the samples were measured. Results showed that Ce affected the corrosion of the (Nd,Ce)FeB magnet. Compared with the NdFeB magnet without Ce but of the same grade as the magnetic energy product, (Nd,Ce)FeB magnet showed better corrosion resistance. With increased Ce content, the corrosion resistances and magnetic properties of (Nd,Ce)FeB magnets were investigated.

  9. Kinetic Study of the Effect of Selected Surfactants on Corrosion of Copper

    Directory of Open Access Journals (Sweden)

    Howaida M. El-Kashlan

    2008-01-01

    Full Text Available The rates of copper corrosion were determined by measuring the limiting current of anodic dissolution of copper in phosphoric acid in presence and in absence of cetyl trimethyl ammonium bromide (CTAB and cetyl pyridinium bromide (CPYB. The rate of corrosion is found to decrease by increasing the concentration of the surfactant. The percentage of inhibition ranged from 1.85 to 33.97% depending on the type of surfactant and its concentration. Increasing the copper electrode height, and concentration of H3PO4 decreases the rate of copper corrosion. The investigated adsorption isotherms indicate that the two surfactants fit Langmuir and Flory Huggins isotherm. The thermodynamic parameters show that corrosion is a diffusion controlled process. The dimensional analysis method was used to obtain the overall mass transfer correlations under the study conditions.

  10. Durability and synergistic effects of KI on the acid corrosion inhibition of mild steel by hydroxypropyl methylcellulose.

    Science.gov (United States)

    Arukalam, I O

    2014-11-04

    The performance of hydroxypropyl methylcellulose (HPMC) as safe corrosion inhibitor for mild steel in aerated 0.5M H2SO4 solution was appraised by weight loss, impedance and polarization measurements. Results indicate that HPMC functions as a good inhibitor in the studied environment and inhibition efficiency increased with increasing concentration of inhibitor and temperature. Time-dependent effect of the inhibition efficiency reveals that inhibition efficiency increased with time up to the fourth day after which it waned, but improved on addition of KI. The synergism parameter evaluated confirmed the synergistic effect of KI and HPMC. Impedance results clearly show that HPMC inhibited the corrosion reaction via adsorption onto the metal/solution interface following Freundlich adsorption isotherm. Polarization results indicate that HPMC acts as a mixed-type inhibitor with predominant cathodic effect. Theoretical study using density functional theory was employed to establish the correlation between the structure (molecular and electronic) and the inhibition efficiency.

  11. Method For Testing Properties Of Corrosive Lubricants

    Science.gov (United States)

    Ohi, James; De La Cruz, Jose L.; Lacey, Paul I.

    2006-01-03

    A method of testing corrosive lubricating media using a wear testing apparatus without a mechanical seal. The wear testing apparatus and methods are effective for testing volatile corrosive lubricating media under pressure and at high temperatures.

  12. Corrosion of an aluminum alloy chilled in flowing seawater and the effect of cathodic prevention

    OpenAIRE

    Yabuki, Akihiro; Yasunaga, David T.; Shibutani, Toshihiro; Shinkai, Koichi

    2007-01-01

    A new type of jet-in-slit testing apparatus for a specimen, chilled with a peltier element, was developed to investigate corrosion on the heat transfer surface of an aluminum alloy heat exchanger, in contact with a liquefaction gas at cryogenic temperature and in flowing seawater. The specimen can be chilled, even under flowing conditions, using this apparatus. Corrosion tests and polarization measurements of a specimen chilled by a peltier element were carried out in flowing seawater at vari...

  13. The Effect of General Corrosion on the Guided Wave Inspection of the Pipeline

    OpenAIRE

    Zhang Jin Heng; Li Chang; Yang Yang

    2016-01-01

    The guided wave method can inspect pipelines very quickly and widely. For instance, it can inspect the overall pipelines by digging several detection pits or removing part of coating material to set the array ring. However, it will make the guided wave attenuate more seriously and make the signals hard to identify when setting the array ring on the general corrosion. In this study, the wave propagation will be discussed when the general corrosion is under the array ring and the severe localiz...

  14. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    Science.gov (United States)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-10-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  15. Effect of Molybdate Ions on the Corrosion Behaviour of Ti Alloys

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Titanium alloys are extensively used in power, chemical and petroleum industries as constructional materials for vessels and heat transfer tubes. Moreover they are candidate materials for nuclear waste disposal. These alloys have superior resistance to localized forms of corrosion compared to stainless steels and Ni-base alloys. However, this resistance is not as remarkable in crevice corrosion conditions in some aggressive media. Electrochemical corrosion tests were conducted on two ASTM Ti grades namely, Ti-2 and Ti-12 in extremely low pH acidic environment. Results indicated that Ti-2 has less resistance to both general and crevice corrosion attack than Ti-12.Both alloys possess better resistance to general corrosion than to crevice corrosion. Also, results showed that the molybdate addition improves remarkably the resistance of Ti-2 to both types of attack. The increase of molybdate ions concentration from 0.03 mol/L to 0.15 mol/L made Ti-2 to be as resistant as, or somewhat higher than, Ti-12. The elecrochemical findings were further supplemented by optical examination of the corroded surface.

  16. Effect of coal slurry on the corrosion of coal-mine equipment

    Institute of Scientific and Technical Information of China (English)

    Zhang Qi; Xie Jingxuan; Zhao Wei; Bai Shasha; Zhong Shiteng; Chu Zhenfeng

    2011-01-01

    The corrosion of coal mine equipment immersed in coal slurry is addressed.The corrosion of low carbon steel samples immersed in coal slurries of different concentrations (80,130,and 180g/L) prepared from coals of different rank (long-flame coal,meager lean coal,and anthracite) and different granularity (0.25-0.5 mm,0.074-0.25 mm,and less than 0.074 mm particle size) was studied by the electrochemical method of polarization curve measurement,controlled potential sweeping,and continuous scanning.The results show that the corrosion rate in an anthracite slurry,where the coal has high coalification,is far greater than corrosion in a long-flame or a meager lean coal slurry.Furthermore the corrosion current,polarization current,and corrosion rate of low carbon steel become larger,and the polarizability becomes smaller,as the coal particle size decreases.The same trend is seen as the concentration of the coal slurry increases.

  17. Effects of simulated inflammation on the corrosion of 316L stainless steel.

    Science.gov (United States)

    Brooks, Emily K; Brooks, Richard P; Ehrensberger, Mark T

    2017-02-01

    Stainless steel alloys, including 316L, find use in orthopaedics, commonly as fracture fixation devices. Invasive procedures involved in the placement of these devices will provoke a local inflammatory response that produces hydrogen peroxide (H2O2) and an acidic environment surrounding the implant. This study assessed the influence of a simulated inflammatory response on the corrosion of 316L stainless steel. Samples were immersed in an electrolyte representing either normal or inflammatory physiological conditions. After 24h of exposure, electrochemical impedance spectroscopy (EIS) and inductively coupled plasma mass spectroscopy (ICPMS) were used to evaluate differences in corrosion behavior and ion release induced by the inflammatory conditions. Scanning electron microscopy (SEM) and energy-dispersive x-ray spectroscopy (EDX) were used to evaluate surface morphology and corrosion products formed on the sample surface. Inflammatory conditions, involving the presence of H2O2 and an acidic pH, significantly alter the corrosion processes of 316L stainless steel, promoting aggressive and localized corrosion. It is demonstrated that particular consideration should be given to 316L stainless steel implants with crevice susceptible areas (ex. screw-head/plate interface), as those areas may have an increased probability of rapid and aggressive corrosion when exposed to inflammatory conditions. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. Causes and effects of the corrosion of a plumbing galvanised steel

    Directory of Open Access Journals (Sweden)

    Alejandre Sánchez, F. J.

    2002-06-01

    Full Text Available Hot dip galvanising life as a corrosion protective coatings on steel depends basically on three factors: coatings quality (thickness, correct installation of the galvanised article, and weathering effects. The aim of this research it is to study the decaying causes and effects of a plumbing installation made with hot dip galvanised steel tubes. The mentioned installation was of use during 30 years in the water supply system of the Parque Alcosa market (Sevilla, Spain. The research was divided in three parts: in the first one, shape analysis and XDR of internal decayed products was carried out: in the second one, physical properties were determined according to UNE 37- 505-89, corrosion morphology was conducted by metalographic microscopy, and it was evaluated also water quality: and finally, in the third one, diameter, section, and internal volume decrease was calculated in order to evaluate friction increase and pressure decrease in the installation. The results obtained show the correct plumbing installation according to quality requirements (UNE 37-509-89, so corrosion causes are mainly attributed to an aggressive environment for the hot dip galvanising.

    La durabilidad de los galvanizados en caliente como recubrimientos protectores de la corrosión del acero dependen básicamente de tres factores: la calidad del recubrimiento (espesor, la correcta instalación del elemento galvanizado, y la agresividad del medio al que se encuentren expuestos. En este trabajo se estudian las causas y consecuencias del deterioro sufrido por una tubería de acero galvanizado, destinada durante unos 30 años a la conducción de agua potable de la red en el mercado del Parque Al cosa (Sevilla. La investigación se ha dividido en tres etapas: en la primera, se ha realizado el análisis formal y la caracterización mediante DRX de los productos de alteración generados en el interior del tubo: en la segunda, se han determinado las características f

  19. Effects of Corrosion Inhibitors on Lubrication Performance of Rolling Oil for Copper Foil

    Institute of Scientific and Technical Information of China (English)

    Xiong Sang; Sun Jianlin; Zeng Yingfeng; Xu Yang

    2014-01-01

    The 2,5-bis(ethyldisulfanyl)-1,3,4-thiadiazole (T561), benzotriazole (BTA), 1-N, N-bis (2-ethylhexyl) amino-methyl-4-methyl-1h-benzotriazole (IRGAMET39) and 1-[N, N-bis (2-ethylhexyl) aminomethyl] methyl benzotriazole (TT-LX) have been evaluated as corrosion inhibitors used in rolling oil for cold rolling of copper foil. The MRS-10A four-ball friction and wear tests have been carried out to compare their tribological properties, and the lubricating performance of rolling oils has been studied through rolling experiments. The oil sample containing IRGAMET 39 has the same PB value as that one containing T561, with the coefifcient of friction increased by 35.6%and wear scar diameter decreased by 4%. The minimum rolling gauge has been studied after rolling lubrication, but the results show that inhibitors have no effect on it. Scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) analyses have indicated that the inhibitor is adsorbed on the copper surface to prevent copper from being corroded easily. In addition, the LEXT OLS4000 laser confo-cal microscopy has been used to observe the foil surface which shows that the streaks of foil surface are clear, the scratches are shallow and the surface failure is improved effectively.

  20. Effect of Organic Inhibitors on Chloride Corrosion of Steel Rebars in Alkaline Pore Solution

    Directory of Open Access Journals (Sweden)

    Marina Cabrini

    2015-01-01

    Full Text Available The inhibition properties of aspartic and lactic acid salts are compared with nitrite ions with regard to their effect on critical chloride concentration. The tests were carried out on carbon steel specimens in simulated pore solutions with initial pH in the range of 12.6 to 13.8. The critical chloride concentrations were estimated through multiple specimen potentiostatic tests at potentials in the usual range for passive rebar in noncarbonated concrete structures. During tests, chloride ions were progressively added until all specimens showed localized attack, obtaining cumulative distribution curves reporting the fraction of corroded specimens as a function of chloride concentration. The presence of the organic inhibitors on the passivity film was detected by IR spectra. The results confirm that 0.1 M aspartate exhibits an inhibiting effect comparable with nitrite ions of the same concentration. Calcium lactate does not increase critical chloride concentration; however it appears to promote the formation of a massive scale, reducing the corrosion propagation.

  1. EFFECT OF CHLORIDE AND SULFATE CONCENTRATION ON PROBABLITY BASED CORROSION CONTROL FOR LIQUID WASTE TANKS- PART IV

    Energy Technology Data Exchange (ETDEWEB)

    Hoffman, E.

    2012-08-23

    A series of cyclic potentiodynamic polarization tests was performed on samples of A537 carbon steel in support of a probability-based approach to evaluate the effect of chloride and sulfate on corrosion susceptibility. Testing solutions were chosen to build off previous experimental results from FY07, FY08, FY09 and FY10 to systemically evaluate the influence of the secondary aggressive species, chloride, and sulfate. The FY11 results suggest that evaluating the combined effect of all aggressive species, nitrate, chloride, and sulfate, provides a consistent response for determining corrosion susceptibility. The results of this work emphasize the importance for not only nitrate concentration limits, but also chloride and sulfate concentration limits as well.

  2. EFFECT OF CHLORIDE AND SULFATE CONCENTRATION ON PROBABLITY BASED CORROSION CONTROL FOR LIQUID WASTE TANKS- PART IV

    Energy Technology Data Exchange (ETDEWEB)

    Hoffman, E.

    2012-08-23

    A series of cyclic potentiodynamic polarization tests was performed on samples of A537 carbon steel in support of a probability-based approach to evaluate the effect of chloride and sulfate on corrosion susceptibility. Testing solutions were chosen to build off previous experimental results from FY07, FY08, FY09 and FY10 to systemically evaluate the influence of the secondary aggressive species, chloride, and sulfate. The FY11 results suggest that evaluating the combined effect of all aggressive species, nitrate, chloride, and sulfate, provides a consistent response for determining corrosion susceptibility. The results of this work emphasize the importance for not only nitrate concentration limits, but also chloride and sulfate concentration limits as well.

  3. Characterizing the effect of creep on stress corrosion cracking of cold worked Alloy 690 in supercritical water environment

    Science.gov (United States)

    Zhang, Lefu; Chen, Kai; Du, Donghai; Gao, Wenhua; Andresen, Peter L.; Guo, Xianglong

    2017-08-01

    The effect of creep on stress corrosion cracking (SCC) was studied by measuring crack growth rates (CGRs) of 30% cold worked (CW) Alloy 690 in supercritical water (SCW) and inert gas environments at temperatures ranging from 450 °C to 550 °C. The SCC crack growth rate under SCW environments can be regarded as the cracking induced by the combined effect of corrosion and creep, while the CGR in inert gas environment can be taken as the portion of creep induced cracking. Results showed that the CW Alloy 690 sustained high susceptibility to intergranular (IG) cracking, and creep played a dominant role in the SCC crack growth behavior, contributing more than 80% of the total crack growth rate at each testing temperature. The temperature dependence of creep induced CGRs follows an Arrhenius dependency, with an apparent activation energy (QE) of about 225 kJ/mol.

  4. Effects of aluminum nanocrystals on the corrosion resistance of aluminum-based metallic glasses

    Science.gov (United States)

    Lucente, Ashley Marie

    Aluminum-based metallic glasses possess some remarkable attributes that make them appealing for corrosion prevention applications. For example, Al-based glasses are resistant to pitting corrosion and can function as a corrosion barrier film, a sacrificial anode, and provide active corrosion inhibition by releasing alloying elements as inhibiting ions. While the amorphous structure makes these functions possible by allowing a high alloying element content to be achieved in solid solution, it is also a potential weakness because the amorphous structure is metastable. Partial crystallization occurs over time as nanometer-scale, solute-depleted f.c.c. Al precipitates ("nanocrystals") nucleate and grow within a remaining amorphous matrix. There was once some concern that these nanocrystals may serve as pit initiation sites and degrade the good pitting resistance of an amorphous alloy. Contrary to early predictions, this work shows that several partially nanocrystalline Al-based alloys are as corrosion resistant as fully amorphous alloys of the same bulk composition. This thesis provides an in-depth investigation of several mechanisms that can explain the good corrosion resistance of partially nanocrystalline glasses. The corrosion resistance of the amorphous and partially nanocrystalline glasses was first characterized by examining chloride induced pitting. The results of these experiments guided diagnostic studies of chloride-induced metastable pitting and stable pit growth, alkaline dissolution and passivation behavior, and surface characterization using SEM, TEM, and AFM, all at a sensitivity level tailored to detect nm-scale corrosion processes. These techniques together served as diagnostics to help determine the mechanism by which the corrosion resistance of a partially nanocrystalline Al-based glass may be similar or superior to that of its fully amorphous precursor. The overall conclusion of this dissertation is that Al-based glassy alloys with solute

  5. Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie;

    2016-01-01

    Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre-oxidis...

  6. Fracturing and Damage to Sandstone Under Coupling Effects of Chemical Corrosion and Freeze-Thaw Cycles

    Science.gov (United States)

    Han, Tielin; Shi, Junping; Cao, Xiaoshan

    2016-11-01

    Rapid freeze-thaw (FT) cycles were adopted to explore the damage deterioration mechanism and mechanical properties of sandstone specimens under the coupling effects of different chemical solutions and FT cycles. The variation regularities of the FT cycles and physical and mechanical properties of sandstone specimens immersed in different chemical solutions were analyzed by using sandstone sampled from a Chinese riverbank slope. The damage variable based on porosity variation was used in the quantitative analysis of the damage to the sandstone under the coupling effects of chemical corrosion and FT cycles. Experimental results showed that the sandstone specimens weakened substantially under those effects. Their fracture toughness K IC, splitting tensile strength, and compressive strength showed a similar deteriorating trend with various numbers of FT cycles. However, a difference exists in the deterioration degree of their mechanical parameters, i.e., the deterioration degree of their fracture toughness K IC is the greatest followed by that of splitting tensile strength, and that of compressive strength is relatively small. Strong acid solutions may aggravate the deterioration of FT damage in sandstones, but at the early stage of the experiment, strong alkaline solutions inhibited sandstone damage deterioration. However, the inhibiting effect disappeared when the number of FT cycles exceeded 25. The different chemical solutions had a different effect on the FT damage degree of the sandstone specimens; for example, SO4 2- ions had a greater effect on FT damage than did HCO3 - ions. Water-chemical solutions and FT cycles promote each other in deteriorating rocks and simultaneously affect the damage deterioration degree of sandstones.

  7. Printed Circuit Board Surface Finish and Effects of Chloride Contamination, Electric Field, and Humidity on Corrosion Reliability

    DEFF Research Database (Denmark)

    Conseil, Helene; Jellesen, Morten Stendahl; Ambat, Rajan

    2017-01-01

    Corrosion reliability is a serious issue today for electronic devices, components, and printed circuit boards (PCBs) due to factors such as miniaturization, globalized manufacturing practices which can lead to process-related residues, and global usage effects such as bias voltage and unpredictable...... probability under condensing conditions. Leakage currents were measured on interdigitated comb test patterns with three different types of surface finish typically used in the electronics industry, namely gold, copper, and tin. Susceptibility to electrochemical migration was studied under droplet conditions...

  8. Inhibiting effect of 2-mercaptobenzimidazole on the corrosion of Cu-30Ni alloy in aerated 3% NaCl in presence of ammonia

    Energy Technology Data Exchange (ETDEWEB)

    Benmessaoud, M. [Laboratoire d' Electrochimie, des Etudes de Corrosion et d' Environnement, Faculte des Sciences, BP 133 Kenitra (Morocco); Es-salah, K. [Laboratoire d' Electrochimie, des Etudes de Corrosion et d' Environnement, Faculte des Sciences, BP 133 Kenitra (Morocco); Laboratoire de Physique des Liquides et Electrochimie, UPR15 du CNRS, Universite Paris VI, 4 Place Jussieu, 75252 Paris, Cedex 05 (France); Hajjaji, N. [Laboratoire d' Electrochimie, des Etudes de Corrosion et d' Environnement, Faculte des Sciences, BP 133 Kenitra (Morocco); Takenouti, H. [Laboratoire de Physique des Liquides et Electrochimie, UPR15 du CNRS, Universite Paris VI, 4 Place Jussieu, 75252 Paris, Cedex 05 (France); Srhiri, A. [Laboratoire d' Electrochimie, des Etudes de Corrosion et d' Environnement, Faculte des Sciences, BP 133 Kenitra (Morocco)], E-mail: benmessaoud_mma@yahoo.fr; Ebentouhami, M. [Laboratoire d' Electrochimie, des Etudes de Corrosion et d' Environnement, Faculte des Sciences, BP 133 Kenitra (Morocco)

    2007-10-15

    The inhibiting effect of 2-mercaptobenzimidazole (MBI) against Cu-30Ni alloy corrosion in aerated 3% NaCl polluted by ammonia, has been developed. Potentiodynamic and electrochemical impedance spectroscopy (EIS) measurements have been applied to determine the corrosion rate. scanning electron microscopy (SEM) studied surface morphology has been used to characterise electrode surface. The obtained results indicate that MBI acts as a good mixed-type inhibitor retarding the anodic and cathodic reactions. An increase of MBI concentration leads to a decrease of corrosion rate and inhibition efficiency increase.

  9. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  10. CORROSION IN AIRFRAMES

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  11. The effects of temperature and aeration on the corrosion of A508III low alloy steel in boric acid solutions at 25-95 °C

    Science.gov (United States)

    Xiao, Qian; Lu, Zhanpeng; Chen, Junjie; Yao, Meiyi; Chen, Zhen; Ejaz, Ahsan

    2016-11-01

    The effects of temperature, solution composition and dissolved oxygen on the corrosion rate and electrochemical behavior of an A508III low alloy steel in boric acid solution with lithium hydroxide at 25-95 °C are investigated. In aerated solutions, increasing the boric acid concentration increases the corrosion rate and the anodic current density. The corrosion rate in deaerated solutions increases with increasing temperature. A corrosion rate peak value is found at approximately 75 °C in aerated solutions. Increasing temperature increases the oxygen diffusion coefficient, decreases the dissolved oxygen concentration, accelerates the hydrogen evolution reaction, and accelerates both the active dissolution and the film forming reactions. Increasing dissolved oxygen concentration does not significantly affect the corrosion rate at 50 and 60 °C, increases the corrosion rate at 70 and 80 °C, and decreases the corrosion rate at 87.5 and 95 °C in a high concentration boric acid solution with lithium hydroxide.

  12. Effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel in the presence of Desulfovibrio sp.

    Science.gov (United States)

    Unsal, Tuba; Ilhan-Sungur, Esra; Arkan, Simge; Cansever, Nurhan

    2016-08-01

    The utilization of Ag and Cu ions to prevent both microbial corrosion and biofilm formation has recently increased. The emphasis of this study lies on the effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel (SS) induced by Desulfovibrio sp. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to analyze the corrosion behavior. The biofilm formation, corrosion products and Ag and Cu ions on the surfaces were investigated using scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and elemental mapping. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and culture interfaces. EIS results indicated that the metabolic activity of Desulfovibrio sp. accelerated the corrosion rate of SS in both conditions with and without ions. However, due to the retardation in the growth of Desulfovibrio sp. in the presence of Ag and Cu ions, significant decrease in corrosion rate was observed in the culture with the ions. In addition, SEM and EIS analyses revealed that the presence of the ions leads to the formation on the SS of a biofilm with different structure and morphology. Elemental analysis with EDS detected mainly sulfide- and phosphorous-based corrosion products on the surfaces.

  13. The effect of post-treatment of a high-velocity oxy-fuel Ni-Cr-Mo-Si-B coating part 2: Erosion-corrosion behavior

    Science.gov (United States)

    Shrestha, S.; Hodgkiess, T.; Neville, A.

    2001-12-01

    In this paper, a study of the erosion-corrosion characteristics of a Ni-Cr-Mo-Si-B coating applied by the high-velocity oxy-fuel (HVOF) process on to an austenitic stainless steel (UNS S31603) substrate are reported. The coatings were studied in the as-sprayed condition, after vacuum sealing with polymer impregnation and after vacuum furnace fusion. The erosion-corrosion characteristics were assessed in an impinging liquid jet of 3.5% NaCl solution at 18 °C at a velocity of 17 m/s at normal incidence in two conditions: (1) free from added solids and (2) containing 800 ppm silica sand. The methodology employed electrochemical control and monitoring to facilitate the identification of the separate and interrelated erosion and corrosion contributions to the erosion-corrosion process. The rates of erosion-corrosion damage were drastically accelerated in the presence of the suspended solids. The application of cathodic protection significantly reduced the deterioration process. The study showed the effect of sealing with polymer impregnation did not significantly alter the erosion-corrosion behavior of the sprayed coating. However, there was a significant improvement in erosion-corrosion durability afforded by the postfusion process. The mechanisms by which the improved performance of vacuum-fused coatings is achieved are discussed.

  14. Effect of Nanostructure Changes on Stress Corrosion Cracking of Proton Irradiated Nuclear Energy Structural Materials

    Directory of Open Access Journals (Sweden)

    M.N. Lunika

    2011-01-01

    Full Text Available Austenitic stainless alloys are used extensively as structural materials in the internal components of light water reactor (LWR pressure vessels because of their relatively high strength, ductility, and fracture toughness. Irradiation-assisted stress corrosion cracking (IASCC is main degradation process that affects LWR internal components exposed to radiation. The existing data on proton irradiated austenitic alloys were reviewed to evaluate the effects of key parameters such as material composition, irradiation dose on IASCC susceptibility of these materials in LWR environments. The significance of deformation nanostructure and stacking fault energy (SFE changes in the material on IASCC susceptibility is also discussed. Results show that the IASCC susceptibility of the alloys increases with increasing irradiation dose and decreasing stacking fault energy. IASCC tends to initiate at locations where slip dislocation channels intersect grain boundaries. Localized deformation in the form of grain boundary sliding due to the interaction of slip channels and grain boundaries is likely the primary cause of the observed cracking initiation. It may play a key role in the underlying mechanism of IASCC in light water reactor core components.

  15. An Effective Acid Combination for Enhanced Properties and Corrosion Control of Acidizing Sandstone Formation

    Science.gov (United States)

    Umer Shafiq, Mian; Khaled Ben Mahmud, Hisham

    2016-03-01

    To fulfill the demand of the world energy, more technologies to enhance the recovery of oil production are being developed. Sandstone acidizing has been introduced and it acts as one of the important means to increase oil and gas production. Sandstone acidizing operation generally uses acids, which create or enlarge the flow channels of formation around the wellbore. In sandstone matrix acidizing, acids are injected into the formation at a pressure below the formation fracturing pressure, in which the injected acids react with mineral particles that may restrict the flow of hydrocarbons. Most common combination is Hydrofluoric Acid - Hydrochloric with concentration (3% HF - 12% HCl) known as mud acid. But there are some problems associated with the use of mud acid i.e., corrosion, precipitation. In this paper several new combinations of acids were experimentally screened to identify the most effective combination. The combinations used consist of fluoboric, phosphoric, formic and hydrofluoric acids. Cores were allowed to react with these combinations and results are compared with the mud acid. The parameters, which are analyzed, are Improved Permeability Ratio, strength and mineralogy. The analysis showed that the new acid combination has the potential to be used in sandstone acidizing.

  16. Effects of metal ions on the reactivity and corrosion electrochemistry of Fe/FeS nanoparticles.

    Science.gov (United States)

    Kim, Eun-Ju; Kim, Jae-Hwan; Chang, Yoon-Seok; Turcio-Ortega, David; Tratnyek, Paul G

    2014-04-01

    Nano-zerovalent iron (nZVI) formed under sulfidic conditions results in a biphasic material (Fe/FeS) that reduces trichloroethene (TCE) more rapidly than nZVI associated only with iron oxides (Fe/FeO). Exposing Fe/FeS to dissolved metals (Pd(2+), Cu(2+), Ni(2+), Co(2+), and Mn(2+)) results in their sequestration by coprecipitation as dopants into FeS and FeO and/or by electroless precipitation as zerovalent metals that are hydrogenation catalysts. Using TCE reduction rates to probe the effect of metal amendments on the reactivity of Fe/FeS, it was found that Mn(2+) and Cu(2+) decreased TCE reduction rates, while Pd(2+), Co(2+), and Ni(2+) increased them. Electrochemical characterization of metal-amended Fe/FeS showed that aging caused passivation by growth of FeO and FeS phases and poisoning of catalytic metal deposits by sulfide. Correlation of rate constants for TCE reduction (kobs) with electrochemical parameters (corrosion potentials and currents, Tafel slopes, and polarization resistance) and descriptors of hydrogen activation by metals (exchange current density for hydrogen reduction and enthalpy of solution into metals) showed the controlling process changed with aging. For fresh Fe/FeS, kobs was best described by the exchange current density for activation of hydrogen, whereas kobs for aged Fe/FeS correlated with electrochemical descriptors of electron transfer.

  17. Development of effective combined kinetic hydrate inhibitor/corrosion inhibitor (KHI/CI) products

    Energy Technology Data Exchange (ETDEWEB)

    Clark, Len. W.; Anderson, Joh.

    2006-03-15

    Low Dosage Hydrate Inhibitors (LDHIs) are gaining worldwide acceptance as a viable alternative to the more conventional methods of hydrate flow assurance control. Use of this LDHI technology in combination with Corrosion Inhibitors (CI) in production systems such as sub sea developments enables operating companies to further significantly reduce capital costs. CI can have a significant impact of the efficacy of Kinetic Hydrate Inhibitors (KHI). This paper will review the experience of developing combined KHI and CI products (KHI/CI) with the aim of producing effective products whilst also incorporating the goal of the use of more environmentally friendly CI. Relevant KHI/CI product case histories will be considered. The development of KHI to be used in the presence of CI will also be considered in different production scenarios. This relates to the typical situation of continuous CI usage with the seasonal application of KHI. Experience is also shown of how the incorporation of Thermodynamic Hydrate Inhibitors (THI) to KHI/CI products, in order to enable the combined product to control hydrates in higher subcooling systems, can also have a role to play in the influence that the CI has on the efficiency of the KHI. (author) (tk)

  18. Effect of acetic acid on corrosion behavior of AISI 201, 304 and 430 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Vashishtha, Himanshu; Taiwade, Ravindra V.; Sharma, Sumitra [Visvesvaraya National Institute of Technology (VNIT), Nagpur (India). Dept. of Metallurgical and Materials Engineering

    2017-05-15

    Austenitic stainless steels are often used to handle organic acids such as acetic acid (CH{sub 3}COOH), which are extensively used in food contact applications and chemical industries for manufacturing medicines, nutrition and various chemical amalgams. In the present investigation an attempt has been made to compare the corrosion behavior of Cr-Ni (AISI type 304), Cr-Mn-Ni (type 201) and Cr (type 430) stainless steel for economical replacement of higher cost Cr-Ni grade. Immersion testing was performed at room temperature and boiling temperature in acetic acid. Atomic absorption spectroscopy was carried out to evaluate metal ion concentration in the immersion solution. The surface morphology of pit formation was characterized using scanning electron microscopy coupled with energy dispersive X-ray spectroscopy. The effect of elemental leaching on electrical conductivity of the immersion solution was evaluated and correlated with pH measurements. A new mechanism has been proposed for the pit formation due to manganese sulfide inclusions. The replacement compatibility was further confirmed with anodic polarization testing and a successful replacement was established for room temperature applications.

  19. The inhibitive effect of bipyrazolic derivatives on the corrosion of steel in hydrochloric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Tebbji, K. [Laboratoire de Chimie des Eaux et Corrosion, Faculte des Sciences, B.P. 717, Oujda (Morocco); Hammouti, B. [Laboratoire de Chimie des Eaux et Corrosion, Faculte des Sciences, B.P. 717, Oujda (Morocco); Oudda, H. [Laboratoire des Procedes de Separation, Faculte des Sciences, Kenitra (Morocco); Ramdani, A. [Laboratoire de Chimie Organique-Physique, Faculte des Sciences, B.P. 717, Oujda (Morocco); Benkadour, M. [Laboratoire de Chimie des Eaux et Corrosion, Faculte des Sciences, B.P. 717, Oujda (Morocco)

    2005-12-15

    The effect of two pyrazole-type organic compounds, namely ethyl 5,5'-dimethyl-1'H-1,3'-bipyrazole-3 carboxylate (P1) and 3,5,5'-trimethyl-1'H-1,3'-bipyrazole (P2) on the corrosion behaviour of steel in 1 M hydrochloric acid (HCl) solution is investigated at 308 K by weight loss measurements, potentiodynamic polarisation and impedance spectroscopy (EIS) methods. The inhibition efficiencies obtained from cathodic Tafel plots, gravimetric and EIS methods are in good agreement. Results obtained show that the compound P2 is the best inhibitor and its efficiency reaches 84% at 10{sup -3} M. Potentiodynamic polarisation studies show that pyrazolic derivatives are cathodic-type inhibitors and these compounds act on the cathodic reaction without changing the mechanism of the hydrogen evolution reaction. The inhibition efficiency of P2 is temperature-dependent in the range from 308 to 353 K and the associated activation energy has been determined. P2 adsorbs on the steel surface according to Langmuir adsorption model. The calculation of the total partial charge of inhibitor atoms is computed.

  20. Effects of alloy chemistry, cold work, and water chemistry on corrosion fatigue and stress corrosion cracking of nickel alloys and welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Energy Technology

    2001-04-01

    Reactor vessel internal components made of nickel-base alloys are susceptible to environmentally assisted cracking (EAC). A better understanding of the causes and mechanisms of this cracking may permit less conservative estimates of damage accumulation and requirements on inspection intervals. The objective of this work is to evaluate and compare the resistance of Alloys 600 and 690 and their welds, such as Alloys 82, 182, 52, and 152, to EAC in simulated light water reactor environments. The existing crack growth rate (CGR) data for these alloys under cyclic and constant loads have been evaluated to establish the effects of alloy chemistry, cold work, and water chemistry. The experimental fatigue CGRs are compared with CGRs that would be expected in air under the same mechanical loading conditions to obtain a qualitative understanding of the degree and range of conditions for significant environmental enhancement in growth rates. The existing stress corrosion cracking (SCC) data on Alloys 600 and 690 and Alloy 82, 182, and 52 welds have been compiled and analyzed to determine the influence of key parameters on growth rates in simulated PWR and BWR environments. The SCC data for these alloys have been evaluated with correlations developed by Scott and by Ford and Andresen.

  1. Effect of three component (aniline–formaldehyde and piperazine polymer on mild steel corrosion in hydrochloric acid medium

    Directory of Open Access Journals (Sweden)

    K.R. Ansari

    2015-10-01

    Full Text Available Polymeric Schiff base containing aniline, formaldehyde and piperazine (AFPP was synthesized and investigated as corrosion inhibitor for mild steel in 1 M HCl by weight loss measurements, electrochemical impedance spectroscopy (EIS and potentiodynamic polarization techniques. Experimental results showed that AFPP is an effective inhibitor for mild steel in 1 M HCl and exhibited 98% inhibition efficiency. Potentiodynamic polarization studies showed that AFPP is a mixed-type inhibitor predominantly cathodic type. The adsorption of inhibitor on the mild steel surface followed Langmuir adsorption isotherm. Activation energy (Ea, standard energy of adsorption (ΔG°ads, enthalpy of activation (ΔH∗, and entropy of activation (ΔS∗ of corrosion process were calculated and discussed.

  2. Effect of benzotriazole and phenyl-amino-triazine-dithiol on corrosion inhibition of copper in low-conductivity water

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, G.; Feng, Y. (Shanghai Inst. of Electric Power, Shanghai (People' s Republic of China)); Notoya, T. (Hokkaido Univ., Sapporo (Japan). Faculty of Engineering)

    1990-07-15

    Impedance measurements of copper electrodes in a low conductivity water (less than 10 {mu} S/cm) with the addition of either benzotriazole (BTA) or phenyl amino triazole dithiol (PTD) were performed. BTA inhibits copper corrosion better than PTD. Corrosion inhibition with PTD occurs only at concentrations above 10 ppm. A combination of BTA and PTD proved more effective than either used alone. The optimum ratio is 3 ppm BTA + 2 ppm PTD with the total amount of inhibitor 5 ppm. BTA may spread over the surface of copper electrodes and form a protective film consisting of a Cu BTA polymeric metwork. PTD may then plug the defects in the network on Cu/Cu {sub 2} O by forming the film. 12 refs, 8 figs.

  3. Effect of long-period stacking ordered phase on microstructure, mechanical property and corrosion resistance of Mg alloys: A review

    Directory of Open Access Journals (Sweden)

    Daokui Xu

    2016-04-01

    Full Text Available Magnesium alloys containing long period stacking ordered (LPSO phase have been received a great deal of attention in the last decade owing to their excellent comprehensive properties of mechanical strength and corrosion resistance. In this paper, some fundamental aspects of LPSO containing Mg alloys have been reviewed, including: (1 microstructural characterization, formation conditions and the associated phase transformation of LPSO phases in Mg alloys; (2 deformation mechanism of LPSO phases and their influence on the deformation mechanism of the Mg matrix; (3 effect of LPSO structure on the mechanical performance such as tensile strength, creep resistance, fracture toughness and fatigue strength; (4 corrosion behavior of LPSO containing Mg alloys and their possible applications as the biomaterials. Moreover, some remaining unsolved issues of the LPSO containing Mg alloys and the future target about how to further improve their service properties have been also described.

  4. The effect of welding parameters on the corrosion behaviour of friction stir welded AA2024-T351

    DEFF Research Database (Denmark)

    Jariyaboon, M; Davenport, A.J.; Ambat, Rajan;

    2007-01-01

    The effect of welding parameters (rotation speed and travel speed) on the corrosion behaviour of friction stir welds in the high strength aluminium alloy AA2024-T351 was investigated. It was found that rotation speed plays a major role in controlling the location of corrosion attack. Localised...... intergranular attack was observed in the nugget region for low rotation speed welds, whereas for higher rotation speed welds, attack occurred predominantly in the heat-affected zone. The increase in anodic reactivity in the weld zone was due to the sensitisation of the grain boundaries leading to intergranular...... attack. Enhancement of cathodic reactivity was also found in the nugget as a result of the precipitation of S-phase. The results were compared with samples of AA2024-T351 that had been heat treated to simulate the thermal cycle associated with welding, and with samples that had been exposed to high...

  5. The Effect of La on the Microstructure and Corrosion-resistance of Hot-dipped Aluminizing Steel

    Institute of Scientific and Technical Information of China (English)

    WENJiu-ba; ZHANGWei; LIXiao-yuan; LIQuan-an

    2004-01-01

    The effect of the content of rare-earth La on the microstructure and corrosion-resistance of hot-dipped aluminum was investigated in this paper. The results show that, under the same technology conditions, the thickness of hot-dipped aluminizing layer by adding the appropriate content of rare-earth La is about 2-3 times as much as that without rare-earth La, and the microstructure of hot-dipped aluminizing layer has also greatly changed ,and a great deal of phase Fe3A1 waspreci pitated along the boundary of a phase. The corrosion resistance of the hot-dipped layer with rare-earth is greatly increased.

  6. The Effect of La on the Microstructure and Corrosion-resistance of Hot-dipped Aluminizing Steel

    Institute of Scientific and Technical Information of China (English)

    WEN Jiu-ba; ZHANG Wei; LI Xiao-yuan; LI Quan-an

    2004-01-01

    The effect of the content of rare-earth La on the microstructure and corrosion-resistance of hot-dipped aluminum was investigated in this paper. The results show that, under the same technology conditions, the thickness of hot-dipped aluminizing layer by adding the appropriate content of rare-earth La is about 2~3 times as much as that without rare-earth La, and the microstructure of hot-dipped aluminizing layer has also greatly changed ,and a great deal of phase Fe3Al was precipitated along the boundary of α phase. The corrosion resistance of the hot-dipped layer with rare-earth is greatly increased.

  7. Decomposition of no-clean solder flux systems and their effects on the corrosion reliability of electronics

    DEFF Research Database (Denmark)

    Conseil, Helene; Verdingovas, Vadimas; Jellesen, Morten Stendahl

    2016-01-01

    No-clean flux systems are used today for the soldering of electronic printed circuit board assemblies assuming that all the aggressive substances of the flux will vanish during the soldering process i.e. evaporate, decompose or being enclosed safely in the residues. However this is not true in most...... cases, as the flux residue left on a printed circuit board assembly is a key factor compromising the corrosion reliability under humid conditions. This investigation focuses on the chemical degradation of three kinds of solder flux systems based on adipic, succinic, and glutaric acid as a function...... determination. Effect on corrosion reliability was investigated by exposing the test printed circuit board assemblies to humidity after pre-contaminating with pure acids and desired solder flux systems and measuring the charge transferred between electrodes under applied potential bias. Results showed...

  8. Pitting corrosion behaviour of built-up welds - Effects of welding layers and tarnish; Lochkorrosionsverhalten von Auftragschweissungen - Schweisslagen- und Oberflaecheneffekte

    Energy Technology Data Exchange (ETDEWEB)

    Heyn, A.; Schilling, K.; Boese, E.; Spieler, S.; Altendorf, S. [Otto-von-Guericke-Universitaet Magdeburg, IWW, PF 4120, 39016 Magdeburg (Germany); Burkert, A. [BAM, Berlin, Fachgruppe VII.3, Unter den Eichen 87, 12205 Berlin (Germany); Schultze, S. [LMPA Sachsen-Anhalt, Grosse Steinernetischstrasse 4, 39104 Magdeburg (Germany)

    2003-12-01

    The pitting corrosion resistance of nickel based deposition welds on a superduplex steel made by active-gas metal pulsed-arc welding was studied. Therefore the determination of the CPT (Critical Pitting Temperature) should be carried out corresponding to ASTM G 48 C. However an unexpectedly low resistance of the built-up welds also at multilayer order was noticed. After visual assessment of the examined specimens a significant effect of the surface condition was assumed. Because the CPT determination according to ASTM does not allow any statement about the corrosion process, this method was not suitable to characterize the corrosion system. For this reason a new method was applied to clarify the causes of the low corrosion resistance. This method determines the CPT with the help of the electrochemical current noise under the same conditions demanded in ASTM G 48 C. The temperature is increased continuously and the characteristic parameters of the system are recorded and evaluated objectively within short time. So it was possible to see the influence of the surface condition on the pitting corrosion behaviour of the examined specimens. The required parameters to the post-processing of the deposition welds were determined. The comparison of the results show that the surface tarnish formed after the shielded arc welding process influences the pitting corrosion resistance negatively. After its elimination the CPT could be determined in dependence of the welding layers. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [German] Zur vergleichenden Einschaetzung der Lochkorrosionsbestaendigkeit von verschiedenen, mehrlagigen MAGp-auftraggeschweissten Nickelbasis-Schweissguetern auf einem Superduplexstahl wurden kritische Lochkorrosionstemperaturen (critical pitting temperature, CPT) nach ASTM G 48 C ermittelt. Es zeigte sich eine unerwartet niedrige Bestaendigkeit der Auftragschweissungen, als dessen Ursache ein unguenstiger Oberflaechenzustand angenommen wurde. Da die

  9. A laboratory study of the effect of acetic acid vapor on atmospheric copper corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Delgado, A.; Cano, E.; Bastidas, J.M.; Lopez, F.A. [Centro Nacional de Investigaciones Metalurgicas, Madrid (Spain)

    1998-12-01

    A study was made of the copper corrosion rate and corrosion products originated by the action of acetic acid vapor at 100% relative humidity. Copper plates were exposed to an acetic acid contaminated atmosphere for a period of 21 days. Five acetic vapor concentration levels were used. The copper corrosion rate was in the range of 1 to 23 mg/dm{sup 2} day. The corrosion-product layers were characterized using electrochemical, X-ray powder diffraction, Fourier transform infrared spectrometry, and scanning electron microscopy techniques. Thermal and calorimetric studies were also performed. Some of the compounds identified were cuprite (Cu{sub 2}O), copper acetate hydrate [Cu(CH{sub 3}COO){sub 2}{center_dot}2H{sub 2}O], and copper hydroxide acetate [Cu{sub 4}(OH)(CH{sub 3}COO){sub 7}{center_dot}2H{sub 2}O]. This last compound was also characterized. The thickness of the patina layers was 4 to 8 nm for amorphous cuprite, 11 to 48 nm for cuprite, and 225 nm for copper acetate. The patina, in which the cementation process of different corrosion-product layers plays an important role, is formed by the reaction of acetic vapor with copper through porous cuprite paths.

  10. The effect of superhydrophobic wetting state on corrosion protection--the AKD example.

    Science.gov (United States)

    Ejenstam, Lina; Ovaskainen, Louise; Rodriguez-Meizoso, Irene; Wågberg, Lars; Pan, Jinshan; Swerin, Agne; Claesson, Per M

    2013-12-15

    Corrosion is of considerable concern whenever metal is used as construction material. In this study we address whether superhydrophobic coatings could be used as part of an environmentally friendly corrosion-protective system, and specific focus is put on how the wetting regime of a superhydrophobic coating affects corrosion inhibition. Superhydrophobic alkyl ketene dimer (AKD) wax coatings were produced, using different methods resulting in hierarchical structures, where the coatings exhibit the same surface chemistry but different wetting regimes. Contact angle measurements, ESEM, confocal Raman microscopy, open circuit potential and electrochemical impedance spectroscopy were used to evaluate the surfaces. Remarkably high impedance values of 10(10)Ω cm(2) (at 10(-2) Hz) were reached for the sample showing superhydrophobic lotus-like wetting. Simultaneous open circuit potential measurements suggest that the circuit is broken, most likely due to the formation of a thin air layer at the coating-water interface that inhibits ion transport from the electrolyte to the metal substrate. The remaining samples, showing superhydrophobic wetting in the rose state and hydrophobic Wenzel-like wetting, showed less promising corrosion-protective properties. Due to the absence of air films on these surfaces the coatings were penetrated by the electrolyte, which allowed the corrosion reaction to proceed. Copyright © 2013 Elsevier Inc. All rights reserved.

  11. Effect of temperature on the corrosion behaviour of mild steel upon exposure to palm biodiesel

    Directory of Open Access Journals (Sweden)

    M.A. Fazal

    2011-01-01

    Full Text Available Recently biodiesel as an alternative fuel is getting more significance to replace diesel fuel completely or partially. However, corrosion of automotive materials in biodiesel is a major concern as this can reduce of engine life. This study aims to investigate the corrosion behaviour of mild steel at three different temperatures viz., room temperature, 50 and 80˚C. Static immersion tests in B0 (diesel, B50 (50% biodiesel in diesel, B100 (biodiesel were carried out for 1200 hours. At the end of the tests, corrosion characteristic was investigated by weight loss measurements and changes of the exposed metal surface. Fuels were analyzed by using TAN analyzer and Fourier transform infrared spectroscopy (FTIR in order to investigate the change in acidity and oxidation of fuel respectively upon exposure. Surface morphology was examined by optical microscope and scanning electron microscope equipped with energy dispersive spectroscopy. Corrosion products were detected by X-ray diffraction (XRD. Results showed that the corrosion of mild steel increases with increasing temperature. Exposure of biodiesel to mild steel at high temperature increases the water content and oxidation products.

  12. Specification of sulfate reducing bacteria biofilms accumulation effects on corrosion initiation

    Energy Technology Data Exchange (ETDEWEB)

    Liu, H.; Huang, L.; Zheng, J. [Department of Chemistry, Huazhong University of Science and Technology, Wuhan 430074 (China); Huang, Z. [Changjiang River Scientific Research Institute, Wuhan 430051 (China)

    2007-01-15

    The accumulation process of sulfate reducing bacteria (SRB) biofilms established in anaerobic stagnant batch bioreactors on the surface of carbon steel and the nutrient transport and corrosion products distribution in it were characterized by X-ray Photoelectron Spectroscopy (XPS). In addition, the corrosion occurrence and development of carbon steel under SRB biofilm was investigated by Electrochemical Impedance Spectroscopy (EIS) in-situ. The results show that the thickness of SRB biofilms increases exponentially with time in the beginning and after 14 days reaches a maximum. From then on, the accumulation rate decreases to zero. In mature biofilms, SRB dispersed throughout the biofilm. In the inner layer near the substrate, due to the high sulfate-reducing activity of SRB, corrosion products such S{sup 2-}, H{sub 2}S and organic acid are present, which lead to corrosion occurrence and development. In the outer layer of the biofilm SRB can also reduce the SO{sup 2-}{sub 4} to SO{sup 2-}{sub 3} and S{sub 2}O{sup 2-}{sub 3}. This metabolism process enhances the Fe{sup 2+} transfer from the inner to the outer side. The activity of SRB in the biofilm plays a key role in the initial corrosion process. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  13. Effect of Annealing Treatment on Erosion-Corrosion of Zr-Based Bulk Metallic Glass in Saline-Sand Slurry

    Science.gov (United States)

    Ji, Xiulin; Shan, Yiping; Chen, Yueyue; Wang, Hui

    2016-06-01

    Bulk metallic glass (BMG) may be a good candidate to solve the erosion-corrosion (E-C) problems of marine pumps in sand-containing seawater. Since annealing treatment is an effective way to improve plasticity of BMGs, the effect of annealing treatment on E-C wear of Zr-based BMG in saline-sand slurry was investigated. All of the annealed BMG samples were crystallized and the quantity of (Zr, Cu) phase increased but that of Al4Cu9 phase decreased with the increase of annealing temperature from 360 to 480 °C. Accordingly, annealing treatment enhances plasticity of the as-cast BMG at the cost of hardness and corrosion resistance. Moreover, 480 °C annealed BMG sample possesses the highest hardness and the lowest corrosion current density in all of the annealed BMG samples. Using a slurry pot erosion tester, the E-C wear of the as-cast and annealed BMG samples was studied under different impingement angles, impact velocities, and concentrations in saline-sand slurry. With the improvement of plasticity, 480 °C annealed BMG sample exhibits the best E-C wear resistance under high impingement angle, high impact velocity, and high sand concentration.

  14. The effect of triphenylphosphane on corrosion inhibition of benzotriazole at Ag electrode monitored by SERS in nonaqueous solution

    Science.gov (United States)

    Yuan, Ya-Xian; Yang, Feng-Zhu; Morag, Clark-Heptinstall; Liu, Dong; Zhang, Yong; Gu, Ren-Ao; Yao, Jian-Lin

    2013-03-01

    The corrosion inhibition behavior of benzotriazole (BTAH) on Ag electrodes and the influence of triphenylphosphane (pph3) were investigated by electrochemical method, in situ surface-enhanced Raman spectroscopy (SERS) and direct electrochemical synthesis of surface complexes in nonaqueous solution. The results indicated that the BTA- ion was coordinated to the Ag surface to form a highly cross-linked surface polymer complex of [Ag(BTA)]n, which suppressed the dissolution and oxidation of Ag effectively. The introduction of a neutral ligand of pph3 blocked the surface coordination processes of BTAH with the Ag electrode. It resulted in a decrease of inhibition efficiency to Ag surface. The ligand of pph3 played a negative role on the corrosion inhibition of BTAH to the Ag electrode. The SERS results were well consistent with the cyclic voltammetry and polarization curves measurements. For modeling, two different surface complexes were prepared in acetonitrile with and without pph3 by direct electrochemical synthesis. A polymer-like complex of [Ag(BTA)]n attached to the Ag surface was obtained in the absence of pph3, which suppressed the dissolution and oxidation of Ag effectively. A new binuclear compound, Ag2(BTA)2(pph3)4, was produced in acetonitrile with pph3 and the final coordination process occurred in solution leading to difficulties in forming a compact surface film, thus decreasing the corrosion inhibition efficiency of BTAH. The role of pph3 and the mechanism were proposed.

  15. The effect of triphenylphosphane on corrosion inhibition of benzotriazole at Ag electrode monitored by SERS in nonaqueous solution.

    Science.gov (United States)

    Yuan, Ya-Xian; Yang, Feng-Zhu; Morag, Clark-Heptinstall; Liu, Dong; Zhang, Yong; Gu, Ren-Ao; Yao, Jian-Lin

    2013-03-15

    The corrosion inhibition behavior of benzotriazole (BTAH) on Ag electrodes and the influence of triphenylphosphane (pph(3)) were investigated by electrochemical method, in situ surface-enhanced Raman spectroscopy (SERS) and direct electrochemical synthesis of surface complexes in nonaqueous solution. The results indicated that the BTA(-) ion was coordinated to the Ag surface to form a highly cross-linked surface polymer complex of [Ag(BTA)](n), which suppressed the dissolution and oxidation of Ag effectively. The introduction of a neutral ligand of pph(3) blocked the surface coordination processes of BTAH with the Ag electrode. It resulted in a decrease of inhibition efficiency to Ag surface. The ligand of pph(3) played a negative role on the corrosion inhibition of BTAH to the Ag electrode. The SERS results were well consistent with the cyclic voltammetry and polarization curves measurements. For modeling, two different surface complexes were prepared in acetonitrile with and without pph(3) by direct electrochemical synthesis. A polymer-like complex of [Ag(BTA)](n) attached to the Ag surface was obtained in the absence of pph(3), which suppressed the dissolution and oxidation of Ag effectively. A new binuclear compound, Ag(2)(BTA)(2)(pph(3))(4), was produced in acetonitrile with pph(3) and the final coordination process occurred in solution leading to difficulties in forming a compact surface film, thus decreasing the corrosion inhibition efficiency of BTAH. The role of pph(3) and the mechanism were proposed.

  16. Effect of Inclusion Size and Distribution on the Corrosion Behavior of Medical-Device Grade Nitinol Tubing

    Science.gov (United States)

    Wohlschlögel, Markus; Steegmüller, Rainer; Schüßler, Andreas

    2014-07-01

    Nonmetallic inclusions in Nitinol, such as carbides (TiC) and intermetallic oxides (Ti4Ni2O x ), are known to be triggers for fatigue failure of Nitinol medical devices. These mechanically brittle inclusions are introduced during the melting process. As a result of hot and cold working in the production of Nitinol tubing inclusions are fractionalized due to the mechanical deformation imposed. While the role of inclusions regarding Nitinol fatigue performance has been studied extensively in the past, their effect on Nitinol corrosion behavior was investigated in only a limited number of studies. The focus of the present work was to understand the effect of inclusion size and distribution on the corrosion behavior of medical-device grade Nitinol tubing made from three different ingot sources during different manufacturing stages: (i) for the initial stage (hollow: round bar with centric hole), (ii) after hot drawing, and (iii) after the final drawing step (final tubing dimensions: outer diameter 0.3 mm, wall thickness 0.1 mm). For one ingot source, two different material qualities were investigated. Potentiodynamic polarization tests were performed for electropolished samples of the above-mentioned stages. Results indicate that inclusion size rather than inclusion quantity affects the susceptibility of electropolished Nitinol to pitting corrosion.

  17. EXPERIMENTAL STUDY ON EFFECTS OF CATHODIC PROTECTION TO PREVENT MACRO-CELL CORROSION OF STEEL IN CONCRETE

    Science.gov (United States)

    Yamamoto, Satoru; Ueno, Moe; Ishii, Kouji; Seki, Hiroshi

    Reinforcing bars embedded in concrete tend to corrode due to salt attack under marine environments. Corrosion of bars might be often caused with phenomenon of macro-cell. Cathodic protection has been, so far, applied to control the corrosion of reinforcing bars in RC members. In order to make clear the mechanisms of macro-cell corr osion and the effect of cathodic protecti on, laboratory tests were carried out. Testing concrete specimens contained two reinforcing bars which were buried at upper area of specimens and at lower area of ones, respectively. Lower zone of the concrete specimens were immersed in water. Testing results indicated as follows: (1) reinforci ng bars under wetting condition were anode and reinforcing bars under drying one cathode, (2) current density of macro-cell between two bars increased according as the potential difference increased and electric resistance of the concrete between two bars decreased, and (3) cathodic protection was effective to prevented macro-cell corrosion of reinforcing bars in concrete. Furthermore, it was presumed that corroded iron might be reduced to metal iron due to the protection current.

  18. Effect of Annealing Temperature on the Mechanical and Corrosion Behavior of a Newly Developed Novel Lean Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Yanjun Guo

    2014-09-01

    Full Text Available The effect of annealing temperature (1000–1150 °C on the microstructure evolution, mechanical properties, and pitting corrosion behavior of a newly developed novel lean duplex stainless steel with 20.53Cr-3.45Mn-2.08Ni-0.17N-0.31Mo was studied by means of optical metallographic microscopy (OMM, scanning electron microscopy (SEM, magnetic force microscopy (MFM, scanning Kelvin probe force microscopy (SKPFM, energy dispersive X-ray spectroscopy (EDS, uniaxial tensile tests (UTT, and potentiostatic critical pitting temperature (CPT. The results showed that tensile and yield strength, as well as the pitting corrosion resistance, could be degraded with annealing temperature increasing from 1000 up to 1150 °C. Meanwhile, the elongation at break reached the maximum of 52.7% after annealing at 1050 °C due to the effect of martensite transformation induced plasticity (TRIP. The localized pitting attack preferentially occurred at ferrite phase, indicating that the ferrite phase had inferior pitting corrosion resistance as compared to the austenite phase. With increasing annealing temperature, the pitting resistance equivalent number (PREN of ferrite phase dropped, while that of the austenite phase rose. Additionally, it was found that ferrite possessed a lower Volta potential than austenite phase. Moreover, the Volta potential difference between ferrite and austenite increased with the annealing temperature, which was well consistent with the difference of PREN.

  19. Effect of Annealing Temperature on the Mechanical and Corrosion Behavior of a Newly Developed Novel Lean Duplex Stainless Steel.

    Science.gov (United States)

    Guo, Yanjun; Hu, Jincheng; Li, Jin; Jiang, Laizhu; Liu, Tianwei; Wu, Yanping

    2014-09-12

    The effect of annealing temperature (1000-1150 °C) on the microstructure evolution, mechanical properties, and pitting corrosion behavior of a newly developed novel lean duplex stainless steel with 20.53Cr-3.45Mn-2.08Ni-0.17N-0.31Mo was studied by means of optical metallographic microscopy (OMM), scanning electron microscopy (SEM), magnetic force microscopy (MFM), scanning Kelvin probe force microscopy (SKPFM), energy dispersive X-ray spectroscopy (EDS), uniaxial tensile tests (UTT), and potentiostatic critical pitting temperature (CPT). The results showed that tensile and yield strength, as well as the pitting corrosion resistance, could be degraded with annealing temperature increasing from 1000 up to 1150 °C. Meanwhile, the elongation at break reached the maximum of 52.7% after annealing at 1050 °C due to the effect of martensite transformation induced plasticity (TRIP). The localized pitting attack preferentially occurred at ferrite phase, indicating that the ferrite phase had inferior pitting corrosion resistance as compared to the austenite phase. With increasing annealing temperature, the pitting resistance equivalent number (PREN) of ferrite phase dropped, while that of the austenite phase rose. Additionally, it was found that ferrite possessed a lower Volta potential than austenite phase. Moreover, the Volta potential difference between ferrite and austenite increased with the annealing temperature, which was well consistent with the difference of PREN.

  20. Effect of cold deformation on pitting corrosion of 00Cr18Mn15Mo2N0.86 stainless steel for coronary stent application.

    Science.gov (United States)

    Ren, Yibin; Zhao, Haochuan; Liu, Wenpeng; Yang, Ke

    2016-03-01

    The high nitrogen nickel-free stainless steel has offered an alternative to further improve the performance of the coronary stents, and simultaneously avoids the potential harms of nickel element. Both cold deformation and pitting corrosion are very important for coronary stents made of stainless steel. In this work, the effect of cold deformation on the pitting corrosion resistance of a high nitrogen nickel-free stainless steel (00Cr18Mn15Mo2N0.86) in 0.9% saline solution was investigated. The results showed that the pitting corrosion of the steel was nearly unchanged with increases of the cold deformation up to 50%, indicating that the higher nitrogen content can reduce the negative effect of cold deformation on the pitting corrosion resistance, which is beneficial for the long term service of coronary stents in blood vessel.

  1. Effect of Pyrrole and N-Methylpyrrole Coatings on Corrosion Resistance of Mild Steel

    Institute of Scientific and Technical Information of China (English)

    AliAshrafi; M.A.Golozarl; S.Mallakpour; AliGhasemi

    2004-01-01

    Electrochemical polymerizations of various ratios of pyrrole and methylpyrrole monomers were performed in aqueous toluene-4-sulfinic acid sodium salt (T4SNa) electrolyte, using galvanostatic method, pH of electrolyte was adjusted by p-toluene sulfonic acid (PTSA). In order to prevent corrosion of mild steel substrates during coating deposition, specimens were pretreated in 0.5M oxalic acid solution, employing galvanostatic method. This would passivate the steel substrate and facilitate the coating process as well. Corrosion resistance of coated substrates was investigated in 1M NaCl solution using Tafel polarization technique. In addition, using scanning electron microscopy (SEM), morphological characterization of coatings produced, was investigated. Regarding the corrosion characteristics, results obtained revealed that the ratio of 1 to 1(Pyrrole/Methylpyrrole) could play an important role.

  2. Enhancement of corrosion protection effect in mechanochemically synthesized Polyaniline/MMT clay nanocomposites

    Directory of Open Access Journals (Sweden)

    N. Kalaivasan

    2017-02-01

    Full Text Available Nanocomposite material that consists of DBSA (dodecylbenzensulfonic acid doped polyaniline (PANI was prepared by solvent free mechanochemical intercalation method. Organic aniline monomer was first intercalated into the interlayer regions of Na-MMT (sodium montmorillonite clay hosts and followed by one-step oxidative polymerization. The as synthesized polyaniline clay nanocomposites were treated with DBSA to get PANI-DBSA clay nanocomposites. PANI-DBSA clay nanocomposites in the form of coatings at different concentrations of DBSA on C45 steel were found much superior in corrosion protection over those of conventional polyaniline, based on the series of electrochemical measurement of corrosion potential, polarization resistance and corrosion current in 3.5% aqueous NaCl electrolyte. UV–visible spectroscopy, FT-IR and SEM studies confirm the formation of intercalated polyaniline clay nanocomposites inside the clay nanolayers.

  3. EFFECT OF NANOCRYSTALLINE AND TWIN BOUNDARIES ON CORROSION BEHAVIOR OF 316L STAINLESS STEEL USING SMAT

    Institute of Scientific and Technical Information of China (English)

    A.Q. Lü; Y. Zhang; Y. Li; G. Liu; Q.H. Zang; C.M. Liu

    2006-01-01

    By means of surface mechanical attrition treatment (SMAT), the grain size with a diameter of about 60nm formed at about 20μm depth and numerous mechanical twins at about 50μm depth from the treated surface were synthesized in 316L stainless steel because of the different distributions of strain and strain rate along depth orientation. For instance the maximum strain rate reached103-104s-1 on the top surface. The relationship between the microstructure and the corrosion property was studied in 0. 05M H2SO4+ 0.25M Na2SO4 aqueous solution, and the results show an extreme improvement of corrosion resistance owing to the appearance of twin boundaries and the obvious reduction in corrosion resistance attributed to the presence of nanocrystaline boundaries.

  4. Effect of piperidones on hydrogen permeation and corrosion inhibition of mild steel in acidic solutions

    Indian Academy of Sciences (India)

    S Muralidharan; R Chandrasekar; S V K Iyer

    2000-04-01

    The influence of 3-methyl-2,6-diphenyl piperidin-4-one (MDPO) and 2-phenyl decahydroquinoline-4-one (PDQO) synthesised in the laboratory on hydrogen permeation and corrosion inhibition of mild steel in 1N H2SO4 has been studied using weight loss and various electrochemical AC and DC corrosion-monitoring techniques. Both the compounds inhibit the corrosion of mild steel in H2SO4 Potentiodynamic polarisation studies clearly reveal that they behave predominantly as cathodic inhibitors. The extent of decrease in hydrogen permeation current through steel surfaces has been studied by the hydrogen electropermeation technique. Double layer capacitance () and charge transfer resistance () values are derived from Nyquist plots obtained from AC impedance studies. The adsorption of these compounds on mild steel surfaces from H2SO4 obeys Temkin’s adsorption isotherm.

  5. Effect of Pyrrole and N-Methylpyrrole Coatings on Corrosion Resistance of Mild Steel

    Institute of Scientific and Technical Information of China (English)

    Ali Ashrafi; M.A.Golozar; S.Mailakpour; Ali Ghasemi

    2004-01-01

    Electrochemical polymerizations of various ratios of pyrrole and methylpyrrole monomers were performed in aqueous toluene-4-sulfinic acid sodium salt (T4SNa) electrolyte, using galvanostatic method. pH of electrolyte was adjusted by p-toluene sulfonic acid (PTSA). In order to prevent corrosion of mild steel substrates during coating deposition,specimens were pretreated in 0.5M oxalic acid solution, employing galvanostatic method. This would passivate the steel substrate and facilitate the coating process as well. Corrosion resistance of coated substrates was investigated in 1M NaCl solution using Tafel polarization technique. In addition, using scanning electron microscopy (SEM), morphological characterization of coatings produced, was investigated. Regarding the corrosion characteristics, results obtained revealed that the ratio of 1 to 1 (Pyrrole/Methylpyrrole) could play an important role.

  6. Effect of Chemical Composition on Structure and Corrosion Resistance of Ni-Mn-Cu Cast Iron

    Directory of Open Access Journals (Sweden)

    Medyński D.

    2016-09-01

    Full Text Available In the paper, a relationship between chemical composition of Ni-Mn-Cu cast iron and its structure, hardness and corrosion resistance is determined. The examinations showed a decrease of thermodynamic stability of austenite together with decreasing nickel equivalent value, in cast iron solidifying according to both the stable and the metastable systems. As a result of increasing degree of austenite transformation, the created martensite caused a significant hardness increase, accompanied by small decline of corrosion resistance. It was found at the same time that solidification way of the alloy and its matrix structure affect corrosion resistance to a much smaller extent than the nickel equivalent value, in particular concentration of elements with high electrochemical potential.

  7. Inhibition Effect of 1-Butyl-4-Methylpyridinium Tetrafluoroborate on the Corrosion of Copper in Phosphate Solutions

    Directory of Open Access Journals (Sweden)

    M. Scendo

    2011-01-01

    Full Text Available The influence of the concentration of 1-Butyl-4-methylpyridinium tetrafluoroborate (4MBPBF4 as ionic liquid (IL on the corrosion of copper in 0.5 M PO43− solutions of pH 2 and 4 was studied. The research involved electrochemical polarization method, and scanning electron microscopy (SEM technique. The results obtained showed that the inhibition efficiency of corrosion of copper increases with an increase in the concentration of 4MBPBF4 but decreases with increasing temperature. The thermodynamic functions of corrosion analysis and adsorptive behavior of 4MBPBF4 were carried out. During the test, the adsorption of the inhibitor on the copper surface in the phosphate solutions was found to obey the Langmuir adsorption isotherm and had a physical mechanism.

  8. Effect of Harmonic Microstructure on the Corrosion Behavior of SUS304L Austenitic Stainless Steel

    Science.gov (United States)

    Rai, Prabhat K.; Shekhar, S.; Nakatani, M.; Ota, M.; Vajpai, S. K.; Ameyama, K.; Mondal, K.

    2016-12-01

    Corrosion behavior of a harmonic structured SUS304L austenitic stainless steel was examined and compared with nonharmonic structured SUS304L stainless steel and conventional 304 stainless steel in 3.5 pct NaCl solution. The study was performed using linear polarization, potentiodynamic polarization, cyclic polarization, and a salt fog exposure test for 30 days. Characterization was accomplished using a scanning electron microscope, an electron probe microanalyzer, and Raman spectroscopy. Improved pitting corrosion resistance was found in the case of the harmonic structured steel as compared to that of the nonharmonic and the conventional 304 stainless steel. Harmonically distributed fine-grained structure, less porosity, and higher fraction of passive α-FeOOH are attributed to the improvement in corrosion resistance of the harmonic structured steel.

  9. Effects of Inclusions in HSLA Carbon Steel on Pitting Corrosion in CaCl2

    Energy Technology Data Exchange (ETDEWEB)

    M. Ziomek-Moroz; S. Bullard; K. Rozman; J.J. Kruzic

    2011-12-05

    Susceptibility of high strength low alloy steel to localized corrosion was studied in 6.7 M CaCl{sub 2} for oil and natural gas drilling applications. Results of the immersion and electrochemical experiments showed that the steel is susceptible to pitting corrosion. Optical microscopy investigations of the polished samples revealed that 10% of the surface area was occupied by defects in the form of pits. The energy dispersive X-ray (EDX) and wavelength dispersive X-ray (WDX) chemical analyses revealed higher concentrations of Mn and S compared to the metal matrix in defected areas. These areas served as the sites for development of corrosion pits during both immersion and electrochemical experiments. The fatigue results of the corroded samples indicate that if the pit was the most significant defect, the fatigue crack initiated and propagated at this site.

  10. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2015-01-01

    The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  11. Corrosion-Erosion Effect on TiN/TiAlN Multilayers

    Science.gov (United States)

    Caicedo, J. C.; Cabrera, G.; Aperador, W.; Escobar, C.; Amaya, C.

    2012-09-01

    The goal of this work is to study electrochemical behavior under corrosion-erosion conditions for [TiN/TiAlN] n multilayer coatings with bilayer number ( n) of 2, 6, 12, and 24 and/or bilayer period (Λ) of 1500, 500, 250, 150, and 125 nm deposited by a magnetron sputtering technique on Si (100) and AISI 1045 steel substrates. The Ti-N and Ti-Al-N structures for multilayer coatings were evaluated via x-ray diffraction analysis. Silica particles were used as the abrasive material in corrosion-erosion tests within the 0.5 M H2SO4 solution at impact angles of 30° and 90° over the surface. The electrochemical characterization was carried out using the polarization resistance technique (Tafel) to observe changes in corrosion rates as a function of the bilayer number ( n) or bilayer period (Λ) and impact angle. Corrosion rate values of 359 mpy of uncoated steel substrate and 103 mpy for substrate coated with n = 24 (Λ = 125 nm) under an impact angle of 30° were found. On the other hand, with an impact angle of 90° the corrosion rate exhibited 646 mpy on uncoated steel substrate and 210 mpy for substrate coated with n = 24 (Λ = 125 nm). This behavior was related to the curves of mass loss for both coated samples and the surface damage was analyzed via SEM images for the two different impact angles. These results indicate that TiN/TiAlN multilayer coatings deposited on AISI 1045 steel are a practical solution for applications in erosive-corrosive environments.

  12. Effect of the conditions of REM microalloying of steel on the corrosion activity of nonmetallic inclusions

    Science.gov (United States)

    Movenko, D. A.; Kotel'nikov, G. I.; Pavlov, A. V.; Bytsenko, O. A.

    2015-11-01

    Experimental heats of low-alloy steel are performed under various conditions of rare-earth metal microalloying and aluminum and calcium deoxidation. Electron-probe microanalysis of nonmetallic inclusions and a metallographic investigation of a metal are used to show that, when interacting with water, nonmetallic cerium oxide inclusions do not form hydrates and, correspondingly, are not aggressive. When aluminum, calcium, and cerium additions are sequentially introduced into a melt, a continuous cerium oxide shell forms on calcium aluminates, protects corrosive nonmetallic inclusions against interaction with water, and weakens local metal corrosion.

  13. Effect of hydrogen in Inconel Alloy 600 on corrosion in high temperature oxygenated water

    Energy Technology Data Exchange (ETDEWEB)

    Hou, J. [Fracture and Reliability Research Institute, Graduate School of Engineering, Tohoku University, 6-6-01, Aramaki Aoba, Aoba-ku, Sendai 980-8579 (Japan); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Peng, Q.J. [Fracture and Reliability Research Institute, Graduate School of Engineering, Tohoku University, 6-6-01, Aramaki Aoba, Aoba-ku, Sendai 980-8579 (Japan)], E-mail: qpeng@rift.mech.tohoku.ac.jp; Sakaguchi, K.; Takeda, Y.; Kuniya, J.; Shoji, T. [Fracture and Reliability Research Institute, Graduate School of Engineering, Tohoku University, 6-6-01, Aramaki Aoba, Aoba-ku, Sendai 980-8579 (Japan)

    2010-03-15

    Corrosion test on hydrogen charged and uncharged coupons of Inconel Alloy 600 in high temperature oxygenated water showed more weight loss of charged coupon. Observation of the oxide film by transmission electron microscopy (TEM) showed a defective, thicker oxide layer on charged coupon. Analyses of the oxide film by TEM-energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy indicated enrichment of Ni but depletion of Cr in the oxide film on charged coupon. The changes in corrosion behavior and microstructure of the oxide film were most likely due to the hydrogen enhanced preferential dissolution of Cr cations in the water.

  14. Inhibition effects of acetyl coumarines and thiazole derivatives on corrosion of zinc in acidic medium

    Indian Academy of Sciences (India)

    A V Shanbhag; T V Venkatesha; R A Prabhu; B M Praveen

    2011-06-01

    The corrosion inhibition characteristics of acetyl coumarine (AC), bromo acetyl coumarine (BAC) and thiazole derivatives (BTMQ and BTCQ) on the corrosion of zinc in 0.1 M HCl solution were investigated by weight loss, potentiodynamic polarization and impedance techniques. The inhibition efficiency increased with increase in inhibitor concentration upto 5 × 10-4 M, then gave almost same inhibition efficiency. The polarizationmeasurements indicated the mixed nature of inhibitors. The adsorption of compounds obeyed Langmuir’s adsorption isotherm. The thermodynamic functions for adsorption processes were evaluated.

  15. Effect of electrodeposition temperature on grain orientation and corrosion resistance of nanocrystalline pure nickel

    Science.gov (United States)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang

    2016-08-01

    The nanocrystalline pure nickels with different grain orientations were fabricated by direct current electrodeposition process. The grain size slightly decreased with the increasing of electrodeposition solution temperature. However, grain orientation was affected significantly. Comparing with samples obtained at 50 °C and 80 °C, sample obtained at 20 °C had the strongest (111) orientation plane which increased electrochemical corrosion resistance of this sample. At the same time, the lowest (111) orientation plane deteriorated electrochemical corrosion resistance of sample obtained at 50 °C.

  16. Effect of erbium modification on the microstructure, mechanical and corrosion characteristics of binary Mg–Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Seetharaman, Sankaranarayanan, E-mail: seetharaman.s@nus.edu.sg [Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, 117576 (Singapore); Blawert, Carsten [Helmholtz-Zentrum Geesthacht, Magnesium Innovation Centre, Max-Planck-Straße 1, D-21502, Geesthacht (Germany); Ng, Baoshu Milton [Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, 117576 (Singapore); Wong, Wai Leong Eugene [School of Mechanical and Systems Engineering, New Castle University International Singapore, 180 Ang Mo Kio Avenue 8, 569830 (Singapore); Goh, Chwee Sim [ITE Technology Development Centre, ITE College Central, 2 Ang Mo Kio Drive, 567720 (Singapore); Hort, Norbert [Helmholtz-Zentrum Geesthacht, Magnesium Innovation Centre, Max-Planck-Straße 1, D-21502, Geesthacht (Germany); Gupta, Manoj, E-mail: mpegm@nus.edu.sg [Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, 117576 (Singapore)

    2015-11-05

    In this study, new erbium modified Mg–Al alloys were developed by integrating trace erbium (in the form of Al{sub 94.67}Er{sub 5.33} master alloy) into pure Mg using disintegrated melt deposition technique. The developed Er- modified Mg–Al alloys were investigated for their microstructural, mechanical and corrosion characteristics in comparison with their unmodified counterparts. Microstructural investigation revealed (i) improved purity, (ii) (marginal) grain refinement, (iii) more uniform second phase distribution and (iv) Al{sub 3}Er phase formation due to Er modification. Mechanical property measurements revealed an overall enhancement under indentation, tension and compression loads. A remarkable improvement in tensile ductility (without adverse effects on strength) by +19%, +29%, and +58% was obtained in Mg–3Al–0.1Er, Mg–6Al–0.3Er and Mg–9Al–0.5Er when compared to Mg–3Al, Mg–6Al and Mg–9Al respectively. While the Mg–6Al–0.3Er alloy exhibited best ductility, the Mg–9Al–0.5Er has the best strength under both tension and compression loads. Corrosion characteristics evaluated by hydrogen evolution, salt spray and electrochemical impedance experiments revealed improved corrosion resistance of Er modified Mg–Al alloys by the enhanced purity levels and the formation of Al–Er phases. - Highlights: • New erbium modified Mg–Al alloys successfully synthesized using DMD method. • Erbium modification promoted Al{sub 3}Er formation and improved the purity. • Remarkable improvement in tensile ductility obtained after erbium modification. • The developed erbium modified Mg–Al alloys exhibit improved corrosion resistance.

  17. Effect of Superficially Applied Y2O3 Coating on High-Temperature Corrosion Behavior of Ni-Base Superalloys

    Science.gov (United States)

    Goyal, Gitanjaly; Singh, Harpreet; Singh, Surindra; Prakash, Satya

    2011-11-01

    Inhibitors and oxide additives have been investigated with varying success to control high-temperature corrosion. Effect of Y2O3 on high-temperature corrosion of Superni 718 and Superni 601 superalloys was investigated in the Na2SO4-60 pct V2O5 environment at 1173 K (900 °C) for 50 cycles. Y2O3 was applied as a coating on the surfaces of the specimens. Superni 601 was found to have better corrosion resistance in comparison with Superni 718 in the Na2SO4-60 pct V2O5 environment. The Y2O3 superficial coating was successful in decreasing the reaction rate for both the superalloys. In the oxide scale of the alloy Superni 601, Y and V were observed to coexist, thereby indicating the formation of a protective YVO4 phase. There was a distinct presence of a protective Cr2O3-rich layer just above the substrate/scale interface in the alloy. Whereas Cr2O3 was present with Fe and Ni in the scale of Superni 718. Y2O3 seemed to be contributing to better adhesion of the scale, as comparatively lesser spalling was noticed in the presence of Y2O3.

  18. Effect of boron addition on injection molded 316L stainless steel: mechanical, corrosion properties and in vitro bioactivity.

    Science.gov (United States)

    Bayraktaroglu, Esra; Gulsoy, H Ozkan; Gulsoy, Nagihan; Er, Ozay; Kilic, Hasan

    2012-01-01

    The research was investigated the effect of boron additions on sintering characteristics, mechanical, corrosion properties and biocompatibility of injection molded austenitic grade 316L stainless steel. Addition of boron is promoted to get high density of sintered 316L stainless steels. The amount of boron plays a role in determining the sintered microstructure and all properties. In this study, 316L stainless steel powders have been used with the elemental NiB powders. A feedstock containing 62.5 wt% powders loading was molded at different injection molded temperature. The binders were completely removed from molded components by solvent and thermal debinding at different temperature. The debinded samples were sintered at different temperature for 60 min. Mechanical property, microstructural characterization and electrochemical property of the sintered samples were performed using tensile testing, hardness, optical, scanning electron microscopy and electrochemical corrosion experiments. Sintered samples were immersed in a simulated body fluid (SBF) with elemental concentrations that were comparable to those of human blood plasma for a total period of 15 days. Both materials were implanted in fibroblast culture for biocompatibility evaluations were carried out. Results of study showed that sintered 316L and 316L with NiB addition samples exhibited high mechanical and corrosion properties in a physiological environment. Especially, 316L with NiB addition can be used in some bioapplications.

  19. Effect of cobalt content on wear and corrosion behaviors of electrodeposited Ni-Co/WC nano-composite coatings.

    Science.gov (United States)

    Amadeh, A; Ebadpour, R

    2013-02-01

    Metal-ceramic composite coatings are widely used in automotive and aerospace industries as well as micro-electronic systems. Electrodeposition is an economic method for application of these coatings. In this research, nickel-cobalt coatings reinforced by nano WC particles were applied on carbon steel substrate by pulse electrodeposition from modified Watts bath containing different amounts of cobalt sulphate as an additive. Saccharin and sodium dodecyl sulphate (SDS) were also added to electroplating bath as grain refiner and surfactant, respectively. The effect of cobalt content on wear and corrosion behavior of the coatings was investigated. Wear and corrosion properties were assessed by pin-on-disk and potentiodynamic polarization methods, respectively. Phase analysis was performed by X-ray diffraction (XRD) using CuK(alpha) radiation and the worn surfaces were studied by means of Scanning Electron Microscopy (SEM). The results showed that the addition of cobalt improved the wear resistance of the coatings. In the presence of 18 g/L cobalt in electrodeposition bath, the wear rate of the coating decreased to 0.002 mg/m and the coefficient of friction reduced to 0.695 while they were 0.004 mg/m and 0.77 in the absence of cobalt, respectively. This improvement in wear properties can be attributed to the formation of hcp phase in metallic matrix. Meanwhile, the corrosion resistance of the coatings slightly reduced because cobalt is more active metal with respect to nickel.

  20. Temperature effect on corrosion fatigue strength of coated ship structural steel; Zosen`yoko tosozai no fushoku hiro kyodo ni okeru ondo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Takanashi, M.; Fuji, A.; Kojima, M.; Kitagawa, M. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan); Kobayashi, Y. [Ship Research Inst., Tokyo (Japan); Kumakura, Y.

    1997-08-01

    The corrosion fatigue life was obtained using uncoated and tar epoxy resin specimens to clarify the temperature effect. The life curve for corrosion fatigue of machined and uncoated steel in the air and sea was obtained. The fatigue strength of uncoated steel largely decreases in the sea and breaks even in the nominal stress range of less than 1/2 of the fatigue limit in the air. The effect of temperature on the coated steel is represented by a corrosion coefficient. The steel coated at 25{degree}C is 1/1.03 to 1/1.13 at 40 to 60{degree}C. This showed that the fatigue strength decreases when the temperature exceeds 25{degree}C. However, it has not such tendency and significance that are represented quantitatively. There is a slight difference in the short-life area between the crack generation life and breaking life. However, the long-life area has no significance that influences the whole evaluation. In the long-life corrosion fatigue, the crack occurs from the corrosion pit due to the exposure below the coated film and progresses in the base material before the coated film is destroyed. The effect of the corrosion pit remarkably appears at a low-stress level. 14 refs., 14 figs., 4 tabs.

  1. Inhibiting Effect of Indole and Some of Its Derivatives on Corrosion of C-Steel in HCl

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The Inhibiting effect of indole (A), indole acetic acid (B), indole buteric acid (C), and 3-acetyl indole (D), on the corrosion of three carbon steels in 10% HCl was investigated by using galvanostatic polarization method and open circuit potential measurements. It was observed that the inhibiting action of inhibitors increased with increasing inhibitor concentration. The best inhibiting effect obtained at the highest concentration (200×10-6 g/L) of the inhibitors for the three carbon steels. According to polarization and open circuit potential methods the inhibitors have effect on both anodic and cathodic area.

  2. Effect of Sealing Treatment on Corrosion Resistance of Plasma-Sprayed NiCrAl/Cr2O3-8 wt.%TiO2 Coating

    Science.gov (United States)

    Zhang, Jingjing; Wang, Zehua; Lin, Pinghua; Lu, Wenhuan; Zhou, Zehua; Jiang, Shaoqun

    2011-03-01

    Plasma-sprayed ceramic coatings inherently contain pores and micro-cracks which is deleterious when performed in aggressive environment. Various methods were applied to the as-sprayed coatings in order to improve the corrosion resistance. In the investigation of this study, plasma-sprayed NiCrAl/Cr2O3-8 wt.%TiO2 coatings were sealed by epoxy resin and silicone resin, respectively. Coatings were characterized by scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS), optical microscopy (OM) and x-ray diffraction (XRD). The possible corrosion mechanism was discussed. The results of salt spray test and electrochemical measurements indicated that after the sealing treatment, the porosity of coatings decreased obviously and a compact layer was formed to protect the coating from corrosion. The silicone resin proved to be more effective than epoxy resin in enhancing the corrosion resistance of the coatings used in this research.

  3. Effect of replacement of V by Nb and Fe on the electrochemical and corrosion behavior of Ti-6Al-4V in simulated physiological environment

    Energy Technology Data Exchange (ETDEWEB)

    Choubey, A.; Balasubramaniam, R.; Basu, B

    2004-11-03

    The electrochemical and corrosion behavior of Ti-6Al-4V, Ti-6Al-4Nb, Ti-6Al-4Fe and Ti-5Al-2.5Fe alloys has been evaluated in Hank's solution at 37 deg. C. The effect of substituting vanadium in Ti-6Al-4V alloy has been specifically addressed. The corrosion rates were estimated by the Tafel extrapolation method. All the alloys were found to be passivated immediately on immersion. The passivation properties were comparable for the alloys. The estimated corrosion rates of the alloys were also comparable. The microstructures of the alloy have been discussed. The electrochemical and corrosion behavior of Ti-6Al-4V is not affected significantly on substituting vanadium with niobium and iron.

  4. Effect of chloride ion on corrosion behavior of SUS316L-grade stainless steel in nitric acid solutions containing seawater components under γ-ray irradiation

    Science.gov (United States)

    Sano, Y.; Ambai, H.; Takeuchi, M.; Iijima, S.; Uchida, N.

    2017-09-01

    Concerning the Fukushima Daiichi nuclear power plant accident, we investigated the effect of chloride ion on the corrosion behavior of SUS316L stainless steel, which is a typical material for the equipment used in reprocessing, in HNO3 solution containing seawater components, including under γ-ray irradiation condition. Electrochemical and immersion tests were carried out using a mixture of HNO3 and artificial seawater (ASW). In the HNO3 solution containing high amounts of ASW, the cathodic current densities increased and uniform corrosion progressed. This might be caused by strong oxidants, such as Cl2 and NOCl, generated in the reaction between HNO3 and Cl- ions. The corrosion rate decreased with the immersion time at low concentrations of HNO3, while it increased at high concentrations. Under γ-ray irradiation condition, the corrosion rate decreased due to the suppression of the cathodic reactions by the reaction between the above oxidants and HNO2 generated by radiolysis.

  5. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    Science.gov (United States)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  6. Flow velocity effect on the corrosion/erosion in water injection systems; Efecto de la velocidad de flujo en la corrosion/erosion en sistemas de inyeccion de agua

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez, C.; Mendez, J. [PDVSA Exploracion y reduccion, Departamento de Ingenieria de Instalaciones, Torres Petroleras EX-MRV, Torre Lama, Piso No. 6, Zulia, Apartado 4013, Venezuela (Venezuela)

    1998-12-31

    The main causes of fails at water injection lines on the secondary petroleum recovery systems are related with corrosion/erosion problems which are influenced by the flow velocity, the presence of dissolved oxygen, solids in the medium and the microorganisms proliferation. So too, this corrosion process promotes the suspended solids generation which affects the water quality injected, causing wells tamponage and loss of injectivity, with the consequent decrease in the crude production. This situation has been impacted in meaning order at the production processes of an exploration enterprise which utilizes the Maracaibo lake as water resource for their injection by pattern projects. Stating that, it was developed a study for determining in experimental order the effect of flow velocity on the corrosion/erosion process joined to the presence of dissolved oxygen which allows to determine the optimum range of the said working velocity for the water injection systems. This range is defined by critical velocities of bio layers deposition and erosion. They were realized simulation pilot tests of the corrosion standard variables, concentration of dissolved oxygen and fluid velocity in the injection systems with filtered and non filtered water. For the development of these tests it was constructed a device which allows to install and expose cylindrical manometers of carbon steel according to predetermined conditions which was obtained the necessary information to make correlations the results of these variables. Additionally, they were determined the mathematical models that adjusts to dynamical behavior of the corrosion/erosion process, finding the optimum range of the flow velocity for the control of this process, being necessary to utilize the following techniques: Scanning Electron Microscopy (SEM), X-ray dispersion analysis (EDX) for encourage the surface studies. They were effected morphological analysis of the surfaces studies and the values were determined of

  7. Nodular Corrosion Characteristics of Zirconium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyun Gil; Jeong, Y. H.; Park, S. Y.; Lee, D. J

    2003-01-15

    This study was reported the effect of the nodular corrosion on the nuclear reactor environmental along with metallurgical influence, also suggested experimental scheme related to evaluate nodular corrosion characteristics of Zr-1 Nb alloy. Remedial strategies against the nodular corrosion should firstly develop plan to assess the effect of the water quality condition (Oxygen, Hydrogen) as well as the boiling on the nodular corrosion, secondarily establish plan to control heat treatment process to keep a good resistance on nodular corrosion in Zr-1Nb alloy as former western reactor did.

  8. Plastics for corrosion inhibition

    CERN Document Server

    Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

    2005-01-01

    The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

  9. Research on Inhibition Effect of Multi-function Pickling Corrosion Inhibitor%多功能酸洗缓蚀剂缓蚀效果的研究

    Institute of Scientific and Technical Information of China (English)

    张晓冬; 喻果; 徐飞

    2016-01-01

    Hydrochloric acid pickling, sulfuric acid pickling, nitric acid pickling corrosion experiments of multifunctional pickling corrosion inhibitor developed by our company were carried out. The experimental results show that the multifunctional pickling corrosion inhibitor in hydrochloric acid pickling, sulfuric acid, nitric acid pickling process has very good inhibition effect for carbon steel and16 mn steel; different drug concentration has different corrosion inhibition effect. Multifunctional pickling corrosion inhibitor concentration commonly is 3‰~5‰, 10% hydrochloric acid pickling corrosion inhibition rate can reach 98.8%, 10% sulfuric acid pickling corrosion inhibition rate can reach 99.8%, 10% nitric acid pickling corrosion inhibition rate can reach 77%.%对威海翔宇环保科技股份有限公司研发的多功能酸洗缓蚀剂进行了盐酸酸洗、H2SO4 酸洗、硝酸酸洗缓蚀实验,实验结果表明,多功能酸洗缓蚀剂在盐酸酸洗、H2SO4酸洗、硝酸酸洗过程中对碳钢、16mn 钢都有很好的缓蚀效果,加药浓度不同,缓蚀效果不同.多功能酸洗缓蚀剂的加药浓度一般在 3‰~5‰,10%的盐酸酸洗的缓蚀率可达到 98.8%、10%的 H2SO4酸洗的缓蚀率可达到 99.8%、10%的硝酸酸洗的缓蚀率可达到 77%以上.

  10. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  11. Tempering effect on corrosion performance of magnesium alloys for biomedical applications

    NARCIS (Netherlands)

    Zhang, X.; Ferrari, G.M.; Erinc, M.; Sillekens, W.H.

    2010-01-01

    The corrosion resistances for magnesium alloys AZ80, AE82 and ZM21 treated at 200 and 330°C for 2 hours, and for AZ80 and AE82 at 415°C for 8 hours were investigated using potentiodynamic polarization measurements in simulated body fluid (SBF) solution at 37°C. The morphology and the Volta potential

  12. Effect of calcium-ion implantation on the corrosion resistance and biocompatibility of titanium.

    Science.gov (United States)

    Krupa, D; Baszkiewicz, J; Kozubowski, J A; Barcz, A; Sobczak, J W; Bilińiski, A; Lewandowska-Szumieł, M D; Rajchel, B

    2001-08-01

    This work presents data on the structure and corrosion resistance of titanium after calcium-ion implantation with a dose of 10(17) Ca+/cm2. The ion energy was 25 keV. Transmission electron microscopy was used to investigate the microstructure of the implanted layer. The chemical composition of the surface layer was examined by XPS and SIMS. The corrosion resistance was examined by electrochemical methods in a simulated body fluid (SBF) at a temperature of 37 degrees C. Biocompatibility tests in vitro were performed in a culture of human derived bone cells (HDBC) in direct contact with the materials tested. Both, the viability of the cells determined by an XTT assay and activity of the cells evaluated by alkaline phosphatase activity measurements in contact with implanted and non-implanted titanium samples were detected. The morphology of the cells spread on the surface of the materials examined was also observed. The results confirmed the biocompatibility of both calcium-ion-implanted and non-implanted titanium under the conditions of the experiment. As shown by TEM results, the surface layer formed during calcium-ion implantation was amorphous. The results of electrochemical examinations indicate that calcium-ion implantation increases the corrosion resistance, but only under stationary conditions; during anodic polarization the calcium-ion-implanted samples undergo pitting corrosion. The breakdown potential is high (2.7-3 V).

  13. The Effect of Sensitization on the Stress Corrosion Cracking of Aluminum Alloy 5456

    Science.gov (United States)

    2012-06-01

    electrochemically active particles. (From Jones, [26]) ....................................23 Figure 16. Illustration of corrosion tunnel model. (a) Schematic of...46 Table 6. Grinding and Polishing Conditions...approaches continuity along grain boundaries. The β phase is more anodic than the surrounding material matrix and therefore is electrochemically more

  14. The effect of Co-firing with Straw and Coal on High Temperature Corrosion

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Larsen, OH

    2001-01-01

    As a part of ELSAMS development programme into alternative energy sources, various concepts of straw-firing have been investigated. This paper concerns co-firing of straw with coal to reduce the corrosion rate observed in straw-fired power plants. Co-firing with coal reduces the amount of potassi...

  15. Corrosive Effect of Formation Water in Petroleum with High Contents of CO2 on Steel Pipelines

    Directory of Open Access Journals (Sweden)

    Alexander Cueli Corugedo

    2013-11-01

    Full Text Available The corrosion of the carbon steel pipelines of petroleum, is a serious problem, because big economic and material losses take place and in some cases damages to productive lands. The purpose of this work is to determine the aggressiveness of the formation water of the petroleum contaminated with CO2 (g, on the construction steel of the pipelines, keeping in mind the variations of temperature that happens during the course of petroleum. The Linear Polarization Resistance (LPR was used to determine the corrosion rate of the steel. It was demonstrated that the increase of the temperature and the saturation condition of CO2 in the formation water of the petroleum, increase the corrosion in the steel. The spectra of electrochemical noise results and the localization index calculated demonstrate the presence of corrosion located in the API 5L X - 52 steel surface. This result was complemented by the Optic Microscopy technique that allowed corroborating the poor adherence of the layers that were deposited on the metal and the appearance of located events increases in the environment that was investigated with the increment of the temperature and CO2 concentration.

  16. [Effect of titanium nitride coating on bacterial corrosion resistance of dental Co-Cr alloy].

    Science.gov (United States)

    Zou, Jie; Chen, Jie; Hu, Bin

    2010-04-01

    To study the influence of titanium nitride(TiN) coating on bacterial corrosion resistance of clinically used Co-Cr alloy. The Co-Cr alloy commonly used for casting metal full crown was casted with specimen 10mm x 10mm x 3mm in size. The specimen was coated with a thickness of 2.5 microm TiN coating on the surface by multi-arc physical vapor deposition. Then the specimen before and after coating titanium nitride were exposed to TSB media with S.mutans or Actinomyces viscosus,while pure media,as control.After inoculated for 24 hours, the Tafel polarization curves of the specimen were measured by electrochemical station. From the Tafel polarization curves, the non-coated Co-Cr alloy showed that corrosion potential moved to the negative way in presence of oral bacteria,and passivation interval got shorter.While the polarization curves of the specimen after coating TiN changed slightly in presence of oral microorganism. The TiN significantly weakened the corrosion action of bacteria on the alloy. These results demonstrate that the TiN coating with better tolerance to the bacterial action can improve bacterial corrosion resistance of Co-Cr alloy.Supported by Research Fund of Science and Technology Commission of Shanghai Municipality(Grant No.08DZ2271100) and Shanghai Leading Academic Discipline Project (Grant No. S30206).

  17. Effect of surface stress states on the corrosion behavior of alloy 690

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Myung Mo; Shim, Hee Sang; Seo, Myung Ji; Hur, Do Haeng [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    The test environment simulated the primary water chemistry in PWRs. Dissolved oxygen (DO), dissolved hydrogen (DH), pH and conductivity were monitored at room temperature using sensors manufactured by Orbisphere and Mettler Toledo. The temperature and pressure were maintained at 330 .deg. C and 150 bars during the corrosion test. The condition of the test solution was lithium (LiOH) 2 ppm and boron (H3BO4) 1,200 ppm, DH 35 cc/kg (STP) and less than 5 ppb DO. The flow rate of the loop system was 3.8 L/hour. Corrosion tests were conducted for 500 hours. The corrosion release rate was evaluated by a gravimetric analysis method using a two-step alkaline permanganate-ammonium citrate (AP/AC) descaling process. Compressive residual stress is induced by shot peening treatment but its value reveals some different trend between the shot peening intensity on the surface of Alloy 690 TT. A higher shot peening intensity causes a reduction in the corrosion rate and it is considered that the compressive residual stress beneath the surface layer suppresses the metal ion transfer in an alloy matrix.

  18. Effect of iodine on the corrosion of Au-Al wire bonds

    DEFF Research Database (Denmark)

    Verdingovas, Vadimas; Müller, Lutz; Jellesen, Morten Stendahl

    2015-01-01

    Corrosion study was performed on Au-Al wire bonds, thin layers of sputter deposited Au and Al, and Au-Al intermetallic nuggets. The test environment was iodine-vapour in air (1. mg/L) at 85 °C with varying relative humidity, and 500 mg/L of KI in water. GDOES, XRD, SEM EDS, wire bond shear...

  19. Effect of corrosion on the fatigue service-life on steel and reinforced concrete beams

    NARCIS (Netherlands)

    Veerman, R.P.; van Breugel, K.; Koenders, E.A.B.

    2015-01-01

    Chloride-induced corrosion is a point of big concern in reinforced concrete (RC) structures. To monitor the actual health and to predict the remaining service-life of structures, it is important to understand the structural behaviour and the failure mechanism of structures exposed to chlorides under

  20. Effect of corrosion on the fatigue service-life on steel and reinforced concrete beams

    NARCIS (Netherlands)

    Veerman, R.P.; van Breugel, K.; Koenders, E.A.B.

    2015-01-01

    Chloride-induced corrosion is a point of big concern in reinforced concrete (RC) structures. To monitor the actual health and to predict the remaining service-life of structures, it is important to understand the structural behaviour and the failure mechanism of structures exposed to chlorides under

  1. Effect of calcium and phosphorus ion implantation on the corrosion resistance and biocompatibility of titanium.

    Science.gov (United States)

    Krupa, D; Baszkiewicz, J; Kozubowski, J A; Lewandowska-Szumieł, M; Barcz, A; Sobczak, J W; Biliński, A; Rajchel, A

    2004-01-01

    This paper is concerned with the corrosion resistance and biocompatibility of titanium after surface modification by the ion implantation of calcium or phosphorus or calcium + phosphorus. Calcium and phosphorus ions were implanted in a dose of 10(17) ions/cm(2). The ion beam energy was 25 keV. The microstructure of the implanted layers was examined by TEM. The chemical composition of the surface layers was determined by XPS and SIMS. The corrosion resistance was examined by electrochemical methods in a simulated body fluid (SBF) at a temperature of 37 degrees C. The biocompatibility was evaluated in vitro. As shown by TEM results, the surface layers formed during calcium, phosphorus and calcium + phosphorus implantation were amorphous. The results of the electrochemical examinations (Stern's method) indicate that the calcium, phosphorus and calcium + phosphorus implantation into the surface of titanium increases its corrosion resistance in stationary conditions after short- and long-term exposures in SBF. Potentiodynamic tests show that the calcium-implanted samples undergo pitting corrosion during anodic polarisation. The breakdown potentials measured are high (2.5 to 3 V). The good biocompatibility of all the investigated materials was confirmed under the specific conditions of the applied examination, although, in the case of calcium implanted titanium it was not as good as that of non-implanted titanium.

  2. Determining the Effect of Environmental Conditions on Iron Corrosion by Atomic Absorption

    Science.gov (United States)

    Malel, Esteban; Shalev, Deborah E.

    2013-01-01

    Iron corrosion is a complex process that occurs when iron is exposed to oxygen and humidity and is exacerbated by the presence of chloride ions. The deterioration of iron structures or other components can be costly to society and is usually evaluated by following the properties of the corroding material. Here, the iron ions released into solution…

  3. Effect of Acidified Feronia elephantum Leaf Extract on the Corrosion Behavior of Mild Steel

    Science.gov (United States)

    Muthukrishnan, Pitchaipillai; Prakash, Periakaruppan; Ilayaraja, Murugan; Jeyaprabha, Balasubramanian; Shankar, Karikalan

    2015-03-01

    Mild steel is used as a structural material for pipes, tank, reaction vessels, etc. which are known to corrode invariably in contact with various solvents. From the view point of a nation's economy and financial implications of corrosion hazard, it is necessary to adopt appropriate means and ways to reduce the losses due to corrosion. The use of eco-friendly corrosion inhibitors are increasing day by day. Feronia elephantum leaf extract (FELE) has been tested as eco-friendly corrosion inhibitor for A262 mild steel in 1 M H2SO4 and 1 M HCl solutions using non-electrochemical (Gravimetric, X-ray diffraction analysis, scanning electron microscopy, and Fourier transform infrared spectroscopy) and electrochemical techniques (open circuit potential, potentiostatic polarization, and electrochemical impedance measurements). The protection efficiency is found to increase with increase in FELE concentration but decrease with temperature, which is suggestive of physical adsorption mechanism. The adsorption of FELE on mild steel surface obeys the Langmuir adsorption isotherm. SEM results confirm the formation of a protective layer by FELE over mild steel surface.

  4. Effect of carbon on corrosion resistance of powder-processed Fe–0.35%P alloys

    Indian Academy of Sciences (India)

    Yashwant Mehta; Shefali Trivedi; K Chandra; P S Mishra

    2010-08-01

    The corrosion behaviour of phosphoric irons containing 0.35 wt % P, 2% copper, 2% nickel, 1% silicon, 0.5% molybdenum, with/without 0.15% carbon prepared by powder forging route were studied in different environments. The various environments chosen were acidic (0.25 M H2SO4 solution of pH 0.6), neutral/marine (3.5% NaCl solution of pH 6.8) and alkaline (0.5 M Na2CO3 + 1.0 M NaHCO3 solution of pH 9.4). The corrosion studies were conducted using Tafel extrapolation and linear polarization methods. The studies also compare Armco iron with phosphoric irons. It was observed that the addition of carbon improved the corrosion resistance of a Fe–0.35%P–2%Ni–2%Cu–1%Si–0.5%Mo alloy in all the environments. Corrosion rates were highest in acid medium, minimal in alkaline medium and low in neutral solution. SEM/EDAX was used to characterize the compositions.

  5. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  6. Atmospheric Corrosivity at Australian and Overseas Airbases and Airports

    Science.gov (United States)

    2014-07-01

    protective coating systems and corrosion inhibitor treatments deteriorate and become less effective. The CLIMAT environmental corrosion test has...UNCLASSIFIED UNCLASSIFIED Atmospheric Corrosivity at Australian and Overseas Airbases and Airports J C Bitcon Maritime...Division Defence Science and Technology Organisation DSTO-TN-1320 ABSTRACT Atmospheric corrosivity at 25 airbases and airports in Australia

  7. DPC materials and corrosion environments.

    Energy Technology Data Exchange (ETDEWEB)

    Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

    2014-10-01

    After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

  8. Effect of silty sand in formation water on CO{sub 2} corrosion behavior of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Wei, E-mail: weiliu@ustb.edu.cn; Dou, Juanjuan; Lu, Songle; Zhang, Peng; Zhao, Qinghe

    2016-03-30

    Graphical abstract: Silty sand (SiO{sub 2}) promoted the rapid heterogeneous nucleation of corrosion product (FeCO{sub 3}) and simultaneously decreased its grains growth. Silty sand mixed with corrosion product to form the outer layer of corrosion scale with high compactness, blocking the transport of ferrous ions and leading to the formation of the inner layer of corrosion scale without silty sand. The corrosion rate of carbon steel was obviously reduced due to the existence of silty sand in the outer layer by inhibiting anodic and cathodic currents. - Highlights: • CO{sub 2} corrosion rate of carbon steel was obviously reduced due to the existence of silty sand. • The corrosion scale containing silty sand inhibited anodic and cathodic currents, contributing to low corrosion rate. • A development mechanism of corrosion scale in silty sand containing CO{sub 2} environment was proposed. - Abstract: Corrosion behavior of carbon steel in CO{sub 2} aqueous environment containing silty sand was investigated using corrosion mass loss method, scanning electron microscopy (SEM), energy diffraction spectrum (EDS), and various electrochemical measurements. The results show that the corrosion rate of carbon steel was obviously reduced due to the existence of silty sand. Silty sand promoted the rapid heterogeneous nucleation of corrosion product FeCO{sub 3} and simultaneously decreased its grains growth. Silty sand mixed with corrosion product to form the outer layer of corrosion scale with high compactness, blocking the transport of ferrous ions and leading to the formation of the inner layer of corrosion scale without silty sand. The existence of silty sand in the outer layer of corrosion scale inhibited anodic and cathodic currents.

  9. Effects of rare earth on inclusions and corrosion resistance of 10PCuRE weathering steel

    Institute of Scientific and Technical Information of China (English)

    YUE

    2010-01-01

    The types,morphologies and distributions of nonmetallic inclusions in Cu-P weathering steels with and without rare earth were analyzed through a quantitative image analyzer,scanning electron microscopy(SEM)and energy dispersive spectroscopy(EDS)attached to SEM.Solid-soluble content of rare earth in the steels was analyzed by non-aqua electroanalysis and ICP.The results showed that rare earth modified the types and the morphologies of inclusions in the weathering steels.The small spherical rare earth oxysulfides and rare earth sulphides replaced the elongated MnS inclusions in the RE weathering steels.The rare earth inclusions dispersedly distributed and most inclusions were smaller than 2 μm in size.The optimum content of RE was 0.0065%-0.016% for 10PCuRE weathering steels containing about0.002% oxygen and 0.004% sulfur.Solid-soluble content of rare earth in steels was(14-20)x 10-6,which can act as a micro-alloying element.The corrosion resistance of 10PCuRE weathering steels and Q235 were studied by dry-wet cyclic immersion test.Their corrosion rates were obtained respectively.The polarization curves and pitting corrosion behaviors of weathering steels with and without rare earth were measured by electrochemical methods.The corrosion resistance of Cu-P weathering steels was improved by adding an appropriate amount of rare earth.Less and fewer rare earth inclusions largely decreased pitting susceptibility and rate of pit propagation.The pitting potential and the resistance against pitting corrosion of the RE weathering steel were significantly improved due to the modification of rare earth to inclusions.

  10. Synergistic effects of sodium lauroyl sarcosinate and glutamic acid in inhibition assembly against copper corrosion in acidic solution

    Science.gov (United States)

    Yu, Yinzhe; Zhang, Daquan; Zeng, Huijing; Xie, Bin; Gao, Lixin; Lin, Tong

    2015-11-01

    A self-assembled multilayer (SAM) from sodium lauroyl sarcosinate (SLS) and glutamic acid (GLU) is formed on copper surface. Its inhibition ability against copper corrosion is examined by electrochemical analysis and weight loss test. In comparison to SAM formed by just SLS or GLU, a synergistic effect is observed when the coexistence of SLS and GLU in SAM. The SLS/GLU SAM has an acicular multilayer structure, and SAM prepared under the condition of 5 mM SLS and 1 mM GLU shows the best protection efficiency. PM6 calculation reveals that the synergistic effect stems from interactions between SLS, GLU and cupric ions.

  11. THE EFFECT OF ZrSiO4 ADDITION INTO MgO-SPINEL COMPOSITE REFRACTORIES ON CORROSION BEHAVIOUR

    Directory of Open Access Journals (Sweden)

    Rasim CEYLANTEKİN

    2010-12-01

    Full Text Available Corrosion behaviour of composite refractories obtained from the addition of various amount of ZrSiO4 into MgO-spinel was examined. Density and porosity values were measured. Corrosion tests of refractories had been carried out statically under standard conditions using cylindrical and square shaped samples in terms of determining the interaction with cement clinker. Corrosion resistance was determined by measuring penetration and spreading areas of the corroded regions of refractories. The influence of corrosion resistance based on the microstructural changes occurred as a result of solubilities of constituents in the interface of clinker-refractory for various regions was examined using SEM and the results were evaluated using EDX analysis. The incorporation of ZrSiO4 into MgO-spinel increased the density values significantly due to the decrease in porosity. On the basis of microstructural characterisation carried out in the interface of clinker-refractory, the following observations were determined: i the formation of ZrO2 and Mg2SiO4 phases among the MgO grains after sintering, ii the formation of CaZrO3 phase during penetration, iii prevention of penetration by making a barrier effect against to clinker with the improvement in densification, and iv the decrease in the amount of CaO and the increase in the quantity of MgO based on the EDX analysis made from clinker to refractory in a corroded region. As a result of those reasons indicated, the addition of ZrSiO4 reduced the values of penetration and spreading areas of the corroded regions of refractories and improved the corrosion resistance. For example, The improvement has been achieved at the distance of penetration and spreading area of a material having M-%30S-%30Zircon composition in comparison with M-%30S by factors of 2.2 and 1.8, respectively. This is also associated with a long service life of M-S-Zircon based refractories for industrial applications

  12. The corrosion resistance of Nitinol alloy in simulated physiological solutions Part 2: The effect of surface treatment

    Energy Technology Data Exchange (ETDEWEB)

    Milosev, Ingrid, E-mail: ingrid.milosev@ijs.si [Jozef Stefan Institute, Department of Physical and Organic Chemistry, Jamova 39, SI-1000, Ljubljana (Slovenia); Valdoltra Orthopaedic Hospital, Jadranska c. 31, SI-6280 Ankaran (Slovenia); Kapun, Barbara [Jozef Stefan Institute, Department of Physical and Organic Chemistry, Jamova 39, SI-1000, Ljubljana (Slovenia)

    2012-07-01

    The effect of surface treatment - boiling in water and thermal oxidation at temperatures up to 600 Degree-Sign C - on the corrosion behavior of Nitinol was investigated in simulated Hanks physiological solution using electrochemical polarization methods. Morphological and compositional properties of the modified surfaces were analyzed by scanning electron microscopy, X-ray photoelectron spectroscopy and Auger electron spectroscopy depth profiling. Surface preparation - grinding or polishing - is shown to have a decisive role in the degree of improvement of corrosion properties by surface treatments. Low temperature treatments like boiling in water and thermal oxidation at 100 Degree-Sign C resulted in the formation of oxide layers only a few nanometers thick, and composed mainly of TiO{sub 2} and a small amount of NiO. These layers are well able to protect the underlying Nitinol substrate. Up to 500 Degree-Sign C, surface preparation directly determines the thickness of the oxide scale, as a 20-fold difference in thickness is observed between ground and polished samples. At higher temperatures, the oxide thickness was similar for the two samples. A multilayer structure is observed at all temperatures investigated. The outermost layer at the oxide/air interface is composed of TiO{sub 2} and NiO, while the interior of the oxide scale is composed exclusively of TiO{sub 2}. Oxide layers formed by thermal oxidation at elevated temperatures also improve the corrosion characteristics of Nitinol, especially for polished substrates. - Highlights: Black-Right-Pointing-Pointer The corrosion resistance of Nitinol can be improved by thermal treatment - boiling in water and oxidation in air. Black-Right-Pointing-Pointer The degree of improvement of corrosion resistance is dependent on the surface preparation. Black-Right-Pointing-Pointer For ground samples, boiling in water and thermal treatments up to 400 Degree-Sign C are beneficial. Black-Right-Pointing-Pointer For T < 500

  13. Effects of Cr, Ni and Cu on the Corrosion Behavior of Low Carbon Microalloying Steel in a Cl-Containing Environment

    Institute of Scientific and Technical Information of China (English)

    Yanlei Zhou; Jun Chen; Yang Xu; Zhenyu Liu

    2013-01-01

    The effects of Cr,Ni and Cu on the corrosion behavior of low carbon microalloying steel in a Cl-containing environment were investigated.The results revealed that the corrosion process could be divided into the initial stage in which the corrosion rate increased with accumulation of corrosion products and the later stage in which homogeneous and compact inner rust layers started to protect steel substrate out of corrosion mediums.The results of X-ray diffraction (XRD) indicated that the rust layers of the three-group steels (Cr,Cr-Ni and Cr-Ni-Cu steels) were composed of α-FeOOH,β-FeOOH,γ-FeOOH,Fe3O4 and large amounts of amorphous compounds.The content of amorphous compounds of Cr-Ni-Cu steel was about 2%-3% more than that of Cr-Ni steel.The results of electron probe microanalysis (EPMA) showed that Cr concentrated mainly in the inner region of the rust of Cr-Ni-Cu steel,inner/outer interface especially,whereas Ni was uniformly distributed all over the rust and Cu was noticed rarely after 73 wet/dry cycles.The addition of Cr and Ni was beneficial to the formation of dense and compact inner rust layer,which was the most important reason for the improvement of corrosion resistance of experimental steel.

  14. Effect of chloride and sulfate ions in simulated AVT waters on electrochemical corrosion behavior and oxide film characteristics of LP steam turbine materials in power plants

    Energy Technology Data Exchange (ETDEWEB)

    Nakane, Takahiro [Shinshu Univ., Nagano City (Japan). Interdisciplinary Graduate School of Sience and Technology; Goto, Teruyuki [NSK Ltd., Tokyo (Japan); Niu, Li-Bin [Shinshu Univ., Nagano City (Japan). Dept. of Environmental Science and Technology; Takaku, Hiroshi [Shinshu Univ., Nagano City (Japan). Faculty of Engineering

    2010-07-15

    Electrochemical corrosion behavior and film characteristics were investigated in simulated all-volatile treatment (AVT) waters containing both sulfate (SO{sub 4}{sup 2-}) and chloride (Cl{sup -}) for 13Cr, 16Cr-4Ni, 3.5NiCrMoV and high-purity 9CrMoV steels of low-pressure (LP) steam turbines in power plants. Concerning the 13Cr, 16Cr-4Ni and high-purity 9CrMoV steels, the corrosion pit growth proceeded with an increasing content of SO{sub 4}{sup 2-} up to 50 mg x kg{sup -1} in the test water with 100 mg x kg{sup -1} Cl{sup -}, although a SO{sub 4}{sup 2-} concentration above 50 mg x kg{sup -1} in the test water suppressed the corrosion pit growth due to the combined effect of Cl{sup -} and SO{sub 4}{sup 2-}. No corrosion pits occurred for 3.5NiCrMoV steel, which showed predominantly general corrosion in the test waters with Cl{sup -} and SO{sub 4}{sup 2-}. It is concluded that both the heat-treatment-improved 16Cr-4Ni steel for blades and the newly developed high-purity 9CrMoV steel for rotors have a high resistance to pitting corrosion. (orig.)

  15. Inhibitor effects of sodium benzoate on corrosion resistance of Al6061-B4C composites in NaCl and H3BO3 solutions

    Science.gov (United States)

    Rafi-ud-din; Shafqat, Q. A.; Shahzad, M.; Ahmad, Ejaz; Asghar, Z.; Rafiq, Nouman; Qureshi, A. H.; Syed, Waqar adil; asim Pasha, Riffat

    2016-12-01

    Sodium benzoate (SB) is used for the first time to inhibit the corrosion of Al6061-B4C composites in H3BO3 and NaCl solutions. Al6061100-x -x wt% B4C (x = 0, 5, and 10) composites are manufactured by a powder metallurgy route. The corrosion inhibition efficiency of SB is investigated as a function of the volume fractions of B4C particles by using potentiodynamic polarization and electrochemical impedance techniques. Without the use of an inhibitor, an increase of the B4C particles in the composite decreases the corrosion resistance of Al6061-B4C composites. It is found that SB is an efficient corrosion inhibitor for Al6061-B4C composites in both investigated solutions. The corrosion inhibition efficiency of SB increases with an increase in B4C content. Since SB is an adsorption type inhibitor, it is envisaged that an extremely thin layer of molecules adsorbs onto the surface and suppresses the oxidation and reduction. It is found that the inhibitor effect of SB is more pronounced in a H3BO3 environment than in NaCl solution. Further, the mechanism of corrosion inhibition by SB is illustrated by using optical and scanning electron microscopy of corroded samples. It is found that the adsorption of benzoate ions on the Al surface and its bonding with Al3+ ions forms a hydrophobic layer on top of the exposed Al surface, which enhances the protection against dissolved boride ions.

  16. Microstructure and pitting corrosion of armor grade AA7075 aluminum alloy friction stir weld nugget zone – Effect of post weld heat treatment and addition of boron carbide

    Directory of Open Access Journals (Sweden)

    P. Vijaya Kumar

    2015-06-01

    Full Text Available Friction stir welding (FSW of high strength aluminum alloys has been emerged as an alternative joining technique to avoid the problems during fusion welding. In recent times FSW is being used for armor grade AA7075 aluminum alloy in defense, aerospace and marine applications where it has to serve in non uniform loading and corrosive environments. Even though friction stir welds of AA7075 alloy possess better mechanical properties but suffer from poor corrosion resistance. The present work involves use of retrogression and reaging (RRA post weld heat treatment to improve the corrosion resistance of welded joints of aluminum alloys. An attempt also has been made to change the chemical composition of the weld nugget by adding B4C nano particles with the aid of the FSW on a specially prepared base metal plate in butt position. The effects of peak aged condition (T6, RRA and addition of B4C nano particles on microstructure, hardness and pitting corrosion of nugget zone of the friction stir welds of AA7075 alloy have been studied. Even though RRA improved the pitting corrosion resistance, its hardness was slightly lost. Significant improvement in pitting corrosion resistance was achieved with addition of boron carbide powder and post weld heat treatment of RRA.

  17. Atmospheric corrosion sensor based on strain measurement

    Science.gov (United States)

    Kasai, Naoya; Hiroki, Masatoshi; Yamada, Toshirou; Kihira, Hiroshi; Matsuoka, Kazumi; Kuriyama, Yukihisa; Okazaki, Shinji

    2017-01-01

    In this paper, an in situ atmospheric corrosion sensor based on strain measurement is discussed. The theoretical background for measuring the reduction in thickness of low carbon steel is also presented. Based on the theoretical considerations, a test piece and apparatus for an atmospheric corrosion sensor were designed. Furthermore, in a dry–wet cyclic accelerated exposure experiment, the measured strain indicated thinning of the test piece, although the corrosion product generated on the surface of the test piece affected the results. The atmospheric corrosion sensor would be effective for evaluating atmospheric corrosion of many types of infrastructure.

  18. Analyses of containment structures with corrosion damage

    Energy Technology Data Exchange (ETDEWEB)

    Cherry, J.L.

    1996-12-31

    Corrosion damage to a nuclear power plant containment structure can degrade the pressure capacity of the vessel. For the low-carbon, low- strength steels used in containments, the effect of corrosion on material properties is discussed. Strain-to-failure tests, in uniaxial tension, have been performed on corroded material samples. Results were used to select strain-based failure criteria for corroded steel. Using the ABAQUS finite element analysis code, the capacity of a typical PWR Ice Condenser containment with corrosion damage has been studied. Multiple analyses were performed with the locations of the corrosion the containment, and the amount of corrosion varied in each analysis.

  19. [The effect on anti-acid corrosion resistance of Ni-Cr alloy coating titanium].

    Science.gov (United States)

    Hu, Bin; Zhang, Fu-qiang

    2003-04-01

    The aim of this study was to investigate the variation of the corrosion resistance of Ni-Cr alloy in acid environment before and after coating titanium in vitro. 1. Surface treatment using sol-gel technique of coating titanium. The steps were as follows: (1) Pre-treatment: sanding, washing and activation in order to remove the oxidative product; (2) The preparation of sol: some small charged particles produced by the hydrolytic reaction, and formed sol. These particles would congeal into extremely small ones (diameter usually is 5 microns); (3) Coating; (4) Heat treatment: The organism was resolved and volatilizeed at high temperature, and the atoms of Ti were left. These atoms of Ti were very active and could combine firmly with the atoms on the surface awaiting of treatment. 2. artificial saliva; pH = 7.0 and pH = 5.6; temperature: 36.5 degrees C 3. Electrochemical test: polarization curve; instrument: ZF-3 poteniostat. Before coating titanium, when pH was 7.0, the electrode potential of Ni-Cr alloy was -160 mV, and the self-corrosion current density was 0.262 microA cm-2; when pH = 5.6, the data were -182 mV and 0.352 microA cm-2, respectively. This result showed that when pH value reduced, the potential and current density descended, too. This indicated that the material was easy to be corroded. After coating titanium, when pH value was 7.0, the potential was -71 mV, the self-corrosion current density was 0.152 microA cm-2; when pH = 5.6, the data were -89 mV and 0.174 microA cm-2. This indicated that the corrosion rate of material descended evidently after coating titanium in acid environment. (1) Not only before coating Ti but also after coating, the corrosion resistance of Ni-Cr alloy would descend in acid environment;(2) In acid environment, the corrosion resistance of Ni-Cr alloy after coating titanium was superior to that of the material before coating. So was in neutral environment.

  20. Titanium corrosion in alkaline hydrogen peroxide environments

    Science.gov (United States)

    Been, Jantje

    1998-12-01

    The corrosion of Grade 2 titanium in alkaline hydrogen peroxide environments has been studied by weight loss corrosion tests, electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR) measurements and potentiodynamic polarography. Calcium ions and wood pulp were investigated as corrosion inhibitors. In alkaline peroxide, the titanium corrosion rate increased with increasing pH, temperature, and hydrogen peroxide concentration. The corrosion controlling mechanism is thought to be the reaction of the oxide with the perhydroxyl ion. No evidence of thermodynamically stable calcium titanate was found in the surface film of test coupons exposed to calcium-inhibited alkaline peroxide solutions. Calcium inhibition is probably the result of low local alkali and peroxide concentrations at the metal surface produced by reaction of adsorbed calcium with hydrogen peroxide. It has been shown that the inhibiting effect of calcium is temporary, possibly through an effect of calcium on the chemical and/or physical stability of the surface oxide. Pulp is an effective and stable corrosion inhibitor. Raising the pulp concentration decreased the corrosion rate. The inhibiting effect of pulp may be related to the adsorption and interaction of the pulp fibers with H 2O2, thereby decreasing the peroxide concentration and rendering the solution less corrosive. The presence of both pulp and calcium led to higher corrosion rates than obtained by either one inhibitor alone. Replacement of hydrofluoric acid with alkaline peroxide for pickling of titanium was investigated. Titanium corrosion rates in alkaline peroxide exceeded those obtained in the conventional hydrofluoric acid bath. General corrosion was observed with extensive roughening of the surface giving a dull gray appearance. Preferred dissolution of certain crystallographic planes was investigated through the corrosion of a titanium single crystal. Whereas the overall effect on the corrosion rate was small