Laboratory Investigation of High Temperature Corrosion in Straw fired Power Plants

DEFF Research Database (Denmark)

Montgomery, Melanie

1998-01-01

Corrosion in straw-fired power plants has been studied in the laboratory for Sandvik 8LR30 and Sanicro 28. The influence of HCl and SO2 was investigated at 600C metal temperature for upto 300 hours.In addition the corrosion behaviour of the same materials was examined in ash taken from a straw-fired...

A new corrosion monitoring technique

International Nuclear Information System (INIS)

Brown, Gerald K.

2000-01-01

Internal Corrosion Monitoring has relied upon 5 basic techniques. Little improvement in performance has been achieved in any of these. Many newer internal corrosion monitoring techniques have proved of little value in the field although some have instances of success in the laboratory. Industry has many high value hydrocarbon applications requiring corrosion rate monitoring for real-time problem solving and control. The high value of assets and the cost of asset replacement makes it necessary to practice cost effective process and corrosion control with sensitivity beyond the 5 basic techniques. This new metal loss technology offers this sensitivity. Traditional metal loss technology today provides either high sensitivity with short life, or conversely, long life but with substantially reduced sensitivity. The new metal loss technology offers an improved working life of sensors without significantly compromising performance. The paper discusses the limitations of existing on-line technologies and describes the performance of a new technology. This new metal loss technology was introduced at NACE Corrosion 99'. Since that time several field projects have been completed or are ongoing. This paper will discuss the new metal loss technology and report on some of the data that has been obtained.(author)

Laboratory testing of waste glass aqueous corrosion; effects of experimental parameters

International Nuclear Information System (INIS)

Ebert, W.L.; Mazer, J.J.

1993-01-01

A literature survey has been performed to assess the effects of the temperature, glass surface area/leachate volume ratio, leachant composition, leachant flow rate, and glass composition (actual radioactive vs. simulated glass) used in laboratory tests on the measured glass reaction rate. The effects of these parameters must be accounted for in mechanistic models used to project glass durability over long times. Test parameters can also be utilized to highlight particular processes in laboratory tests. Waste glass corrosion results as water diffusion, ion-exchange, and hydrolysis reactions occur simultaneously to devitrify the glass and release soluble glass components into solution. The rates of these processes are interrelated by the affects of the solution chemistry and glass alteration phases on each process, and the dominant (fastest) process may change as the reaction progresses. Transport of components from the release sites into solution may also affect the observed corrosion rate. The reaction temperature will affect the rate of each process, while other parameters will affect the solution chemistry and which processes are observed during the test. The early stages of corrosion will be observed under test conditions which maintain dilute leachates and the later stages will be observed under conditions that generate more concentrated leachate solutions. Typically, water diffusion and ion-exchange reactions dominate the observed glass corrosion in dilute solutions while hydrolysis reactions dominant in more concentrated solutions. Which process(es) controls the long-term glass corrosion is not fully understood, and the long-term corrosion rate may be either transport- or reaction-limited

Laboratory Study of High Temperature Corrosion in Straw-fired Power Plants

DEFF Research Database (Denmark)

Montgomery, Melanie; Maahn, Ernst emanuel

1997-01-01

The components contributing to corrosion, HCl(g)SO2(g), KCl and K2SO4 were studied in the laboratory for Sandvik 8LR30 and Sanicro 28. The influence of HCl and SO2 was investigated at 600C material temperature and 600/800C flue gas temperature at time intervals up to 300 hours. The influence of ash...... deposits in air was examined at 525C-700C. Finally exposures were undertaken combining the aforementioned aggressive gas environment with the ash deposits. Thus the corrosion potential of individual components were evaluated and also whether they had a synergistic, antagonistic or additive effect on one...... another to influence the overall corrosion rate....

Corrosion evaluation technology

International Nuclear Information System (INIS)

Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

1997-09-01

A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

Hot Corrosion Test Facility at the NASA Lewis Special Projects Laboratory

Science.gov (United States)

Robinson, Raymond C.; Cuy, Michael D.

1994-01-01

The Hot Corrosion Test Facility (HCTF) at the NASA Lewis Special Projects Laboratory (SPL) is a high-velocity, pressurized burner rig currently used to evaluate the environmental durability of advanced ceramic materials such as SiC and Si3N4. The HCTF uses laboratory service air which is preheated, mixed with jet fuel, and ignited to simulate the conditions of a gas turbine engine. Air, fuel, and water systems are computer-controlled to maintain test conditions which include maximum air flows of 250 kg/hr (550 lbm/hr), pressures of 100-600 kPa (1-6 atm), and gas temperatures exceeding 1500 C (2732 F). The HCTF provides a relatively inexpensive, yet sophisticated means for researchers to study the high-temperature oxidation of advanced materials, and the injection of a salt solution provides the added capability of conducting hot corrosion studies.

Inhibitor selection for internal corrosion control of pipelines. 1: Laboratory methodologies

Energy Technology Data Exchange (ETDEWEB)

Papavinasam, S.; Revie, R.W.; Attard, M. [CANMET, Ottawa, Ontario (Canada). Materials Technology Lab.; Demoz, A.; Sun, H.; Donini, J.C.; Michaelian, K. [CANMET, Devon, Alberta (Canada). Western Research Centre

1999-11-01

Various laboratory methodologies to evaluate corrosion inhibitors are reviewed. Two new methodologies, high-temperature, high-pressure jet impingement (HTHPJI) and high-temperature, high-pressure rotating electrode (HTHPRE), are presented. Flow patterns and hydrodynamic parameters of rotating cage are presented.

Lead-Bismuth technology ; corrosion resistance of structural materials

Energy Technology Data Exchange (ETDEWEB)

Jeong, Ji Young; Park, Won Seok [Korea Atomic Energy Research Institute, Taejeon (Korea)

2000-02-01

Lead-Bismuth (Pb-Bi) eutectic alloy was determined as a coolant material for the HYPER system being studied by KAERI. The Pb-Bi alloy as a coolant, has a number of the favorable thermo-physical and technological properties, while it is comparatively corrosive to the structural materials. It is necessary to solve this problem for providing a long failure-proof operation of the facilities with Pb-Bi coolant. It seems to be possible to maintain corrosion resistance on structural material up to 600 deg C by using of various technologies, but it needs more studies for application to large-scale NPPs. 22 refs., 11 figs., 7 tabs. (Author)

Achievments of corrosion science and corrosion protection technology

International Nuclear Information System (INIS)

Fontana, M.; Stehjl, R.

1985-01-01

Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

Heavy liquid metal technologies at KArlsruhe Lead LAboratory KALLA

International Nuclear Information System (INIS)

Knebel, J.U.; Mueller, G.; Konys, J.

2002-01-01

The objectives of the research cover: lead-bismuth technologies; corrosion mechanism and corrosion protection; thermal hydraulics; kinetics of oxygen control systems. Detailed experimental results are presented

Laboratory Assessment of Select Methods of Corrosion Control and Repair in Reinforced Concrete Bridges

Directory of Open Access Journals (Sweden)

Matthew D. Pritzl

2014-01-01

Full Text Available Fourteen reinforced concrete laboratory test specimens were used to evaluate a number of corrosion control (CoC procedures to prolong the life of patch repairs in corrosion-damaged reinforced concrete. These specimens included layered mixed-in chlorides to represent chloride contamination due to deicing salts. All specimens were exposed to accelerated corrosion testing for three months, subjected to patch repairs with various treatments, and further subjected to additional three months of exposure to accelerated corrosion. The use of thermal sprayed zinc, galvanic embedded anodes, epoxy/polyurethane coating, acrylic coating, and an epoxy patch repair material was evaluated individually or in combination. The specimens were assessed with respect to corrosion currents (estimated mass loss, chloride ingress, surface rust staining, and corrosion of the reinforcing steel observed after dissection. Results indicated that when used in patch repair applications, the embedded galvanic anode with top surface coating, galvanic thermal sprayed zinc, and galvanic thermal sprayed zinc with surface coating were more effective in controlling corrosion than the other treatments tested.

Corrosion of metals exposed to 25% magnesium chloride solution and tensile stress: Field and laboratory studies

Directory of Open Access Journals (Sweden)

Xianming Shi

2017-12-01

Full Text Available The use of chemicals for snow and ice control operations is a common practice for improving the safety and mobility of roadways in cold climate, but brings significant concerns over their risks including the corrosive effects on transportation infrastructure and motor vehicles. The vast majority of existing studies and methods to test the deicer corrosivity have been restricted to laboratory environments and unstressed metals, which may not reliably simulate actual service conditions. As such, we report a case study in which stainless steel SS 304 (unstressed and externally tensile stressed, aluminum (Al 1100 and low carbon steel (C1010 coupons were exposed to 25% MgCl2 under field conditions for six weeks. A new corrosion test-bed was developed in Montana to accelerate the field exposure to this deicer. To further investigate the observed effect of tensile stress on the corrosion of stainless steel, SS 304 (unstressed and externally stressed coupons were exposed to 25% MgCl2 solution under the laboratory conditions. The C 1010 exhibited the highest percentage of rust area and suffered the most weight loss as a result of field exposure and MgCl2 sprays. In terms of ultimate tensile strength, the Al 1100 coupons saw the greatest reduction and the unstressed and externally stressed SS 304 coupons saw the least. The ability of MgCl2 to penetrate deep into the matrix of aluminum alloy poses great risk to such structural material. Tensile stressed SS 304 suffered more corrosion than unstressed SS 304 in both the field and laboratory conditions. Results from this case study may shed new light on the deicer corrosion issue and help develop improved field testing methods to evaluate the deicer corrosivity to metals in service.

Standard practice for conducting and evaluating laboratory corrosions tests in soils

CERN Document Server

American Society for Testing and Materials. Philadelphia

1999-01-01

1.1 This practice covers procedures for conducting laboratory corrosion tests in soils to evaluate the corrosive attack on engineering materials. 1.2 This practice covers specimen selection and preparation, test environments, and evaluation of test results. 1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Laboratory studies of the corrosion and mechanical properties of titanium grade-12 under WIPP repository conditions

International Nuclear Information System (INIS)

Sorensen, N.R.

1990-01-01

The author reviews laboratory work done at the Sandia Laboratories on the properties of titanium grade 12. The effect of gamma radiation on corrosion and mechanical properties has been investigated; no real effect has been detected on corrosion rate, Charpy impact energy, or tensile properties at 90 degrees and 10 4 rad/h. No structural changes are evident under examination by SEM or TEM. There is also no evidence of crevice corrosion after five years of exposure. The effect of radiation on hydrogen uptake was also investigated. Radiation appears to reduce the extent of uptake. The microstructure of titanium-12 changes with the addition of hydrogen to a structure with alternating layers of alpha and beta phase. A decrease in mechanical properties is associated with this change

Argonne National Laboratory contributions to the International Symposium on Fusion Nuclear Technology (ISFNT)

Energy Technology Data Exchange (ETDEWEB)

1988-10-01

A total of sixteen papers with authors from Argonne National Laboratory were presented at the First International Symposium on Fusion Nuclear Technology (ISFNT), held in Tokyo, Japan, in April 1988. The papers cover the results of recent investigations in blanket design and analysis, fusion neutronics, materials experiments in liquid metal corrosion and solid breeders, tritium recovery analysis, experiments and analysis for liquid metal MHD, reactor safety and economic analysis, and transient electromagnetic analysis.

Argonne National Laboratory contributions to the International Symposium on Fusion Nuclear Technology (ISFNT)

International Nuclear Information System (INIS)

1988-10-01

A total of sixteen papers with authors from Argonne National Laboratory were presented at the First International Symposium on Fusion Nuclear Technology (ISFNT), held in Tokyo, Japan, in April 1988. The papers cover the results of recent investigations in blanket design and analysis, fusion neutronics, materials experiments in liquid metal corrosion and solid breeders, tritium recovery analysis, experiments and analysis for liquid metal MHD, reactor safety and economic analysis, and transient electromagnetic analysis

Comparison of the long-time corrosion behavior of certain Zr alloys in PWR, BWR, and laboratory tests

International Nuclear Information System (INIS)

Garzarolli, F.; Broy, Y.; Busch, R.A.

1996-01-01

Laboratory corrosion tests have always been an important tool for Zr alloy development and optimization. However, it must be known whether a test is representative for the application in-reactor. To shed more light on this question, coupons of several Zr alloys were exposed under isothermal conditions in BWR and PWR type environments. For evaluation of the in-PWR tests and for comparison of out-of-pile and in-pile tests, the different temperatures and times were normalized to a temperature-independent normalized time by assuming an activation temperature (Q/R) of 14,200 K. Comparison of in-PWR and out-of-pile corrosion behavior of Zircaloy shows that corrosion deviates to higher values in PWR if a weight gain of about 50 mg/dm 2 is exceeded. In the case of the Zr2.5Nb alloy, a slight deviation of corrosion as compared to laboratory results starts in PWR only above a weight gain of 100 mg/dm 2 . In BWR, corrosion of Zircaloy is enhanced early in time if compared with out-of-pile. Zr2.5Nb exhibits higher corrosion results in BWR than Zircaloy-4. Alloying chemistry and material condition affect corrosion of Zr alloys. However, several of the material parameters have shown a different ranking in the different environments. Nevertheless, several material parameters influencing in-reactor corrosion like the second phase particle (SPP) size of in-PWR behavior as the Sn and Fe content can be optimized by out-of-pile corrosion tests

Measurements of copper corrosion in the LOT Project at the Aespoe Hard Rock Laboratory

International Nuclear Information System (INIS)

Rosborg, B.; Karnland, O.; Quirk, G.; Werme, L.

2003-01-01

Real-time monitoring, of corrosion by means of electrochemical noise and other electrochemical techniques may offer interesting possibilities to estimate the kind and degree of corrosion in a sample or component, and further visualize the corrosion resistance of pure copper in repository environments. As a pilot effort, three cylindrical copper electrodes for such measurements, each of about 100 cm 2 surface area, have been installed in a test parcel in the Aespoe Hard Rock Laboratory and electrochemical measurements using InterCorr's SmartCET system were initiated in May 2001. The first results from real-time monitoring of copper corrosion in the Aespoe HRL under actual repository environment conditions by means of linear polarisation resistance, harmonic distortion analysis and electrochemical noise techniques are presented, and compared with the results obtained from one of the retrieved test parcels. (authors)

The FSM technology -- Operational experience and improvements in local corrosion analysis

International Nuclear Information System (INIS)

Stroemmen, R.; Horn, H.; Gartland, P.O.; Wold, K.

1996-01-01

FSM (Field Signature Method) is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion and cracking in steel and metal structures, piping systems and vessels. Since 1991 FSM has been used for a wide range of applications e.g. for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry and in materials research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the landbased and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

Corrosion Testing Facility

Data.gov (United States)

Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

Lean duplex stainless steels-The role of molybdenum in pitting corrosion of concrete reinforcement studied with industrial and laboratory castings

Energy Technology Data Exchange (ETDEWEB)

Mesquita, T.J. [LEPMI, UMR5279CNRS, Grenoble INP, Universite de Savoie, Universite Joseph Fourier, BP 75, 38402 St Martin d' Heres (France); CRU Ugitech, Av Paul Girod 73400 Ugine (France); Chauveau, E.; Mantel, M. [CRU Ugitech, Av Paul Girod 73400 Ugine (France); Kinsman, N. [International Molybdenum Association, IMOA W4 4JE London (United Kingdom); Roche, V. [LEPMI, UMR5279CNRS, Grenoble INP, Universite de Savoie, Universite Joseph Fourier, BP 75, 38402 St Martin d' Heres (France); Nogueira, R.P., E-mail: ricardo.nogueira@grenoble-inp.fr [LEPMI, UMR5279CNRS, Grenoble INP, Universite de Savoie, Universite Joseph Fourier, BP 75, 38402 St Martin d' Heres (France)

2012-02-15

Highlights: Black-Right-Pointing-Pointer Mo influence on corrosion of DSS was studied with industrial and laboratory heats. Black-Right-Pointing-Pointer Beneficial effect of Mo was associated with ferrite corrosion resistance. Black-Right-Pointing-Pointer Mo-species in the alkaline solution did not improve pit resistance. Black-Right-Pointing-Pointer Mo role in DSS under alkaline conditions was ascribed to its presence in oxide film. - Abstract: The influence of Mo addition on pitting corrosion resistance of lean duplex stainless steels is not clearly understood in alkaline chloride conditions even if this element is widely recognized to increase corrosion resistance in acidic and neutral environments. This work aims to study the effect of Mo on pitting corrosion of lean duplex stainless steels in synthetic concrete pore solutions simulating degraded concrete. Results are discussed with respect to the influence of Mo on pitting potential for two industrial alloys in chloride rich and carbonated solution simulating concrete pore environments. To establish the real effect of Mo addition on lean duplex corrosion and passivation properties, two specific laboratory lean duplex alloys, for which the only difference is strictly the Mo content, are also studied. Mo presented a strong positive influence on the pitting corrosion resistance of industrial and laboratory lean duplex stainless steels in all studied chloride-rich solutions, but its effect is as less pronounced as the pH increases. In presence of Mo, pitting initiates and propagates preferentially in the austenitic phase at high temperature.

New Technology for Corrosion Mitigation of Steam Generator Tubesheet in Secondary Side Environments

International Nuclear Information System (INIS)

Hur, Do Haeng; Choi, Myung Sik; Lee, Deok Hyun; Han, Jung Ho

2013-01-01

Denting has been mitigated by a modification of the design and material of the tube support structures, it has been an inevitable problem in the crevice region of the top of the tubesheet(TTS). Denting at the TTS has been a significant concern regardless of the tube materials. This is because it is a mechanical process resulted from a volume expansion of corrosion products of the tubesheet materials. It should be noted that the corrosion rate of low alloy tubesheet materials is accelerated due to the presence of corrosion products accumulated at the top of the tubesheet. Therefore a reduction of the corrosion rate of the tubesheet material should be a key strategy to prevent tube denting at the TTS as well as an improvement of the secondary water chemistry. This paper provides a new technology to prevent denting by cladding the secondary side surface of the tubesheet with a corrosion resistant material. In this study, Alloy 690 material on the surface of the SA508 tubesheet was cladded to a thickness of about 9mm. The corrosion rates of the SA508 original tubesheet and Alloy 690 clad material were measured in acidic and caustic simulated environments. Denting has been a precursor of stress corrosion cracking in nuclear steam generator tubing, although it may be mitigated by a design and material modification of the tube support structures and secondary water chemistry control. Corrosion resistant Alloy 690 tubing is not an exception because denting at the TTS is due to corrosion of the tubesheet material. In this paper, a new technology was suggested to prevent denting at the TTS by cladding the secondary side surface of the tubesheet with a corrosion resistant material. It was verified that the corrosion rates of a tubesheet with an Alloy 690 clad layer drastically decreased in both acidic and alkaline environments, even inside the magnetite sludge pile. Because the cladding processes of Alloy 690 have already been applied to the primary side surface of a

Acoustic Technology Laboratory

Data.gov (United States)

Federal Laboratory Consortium — This laboratory contains an electro-magnetic worldwide data collection and field measurement capability in the area of acoustic technology. Outfitted by NASA Langley...

A Fundamental study of remedial technology development to prevent stress corrosion cracking of steam generator tubing

Energy Technology Data Exchange (ETDEWEB)

Park, In Gyu; Lee, Chang Soon [Sunmoon University, Asan (Korea)

1998-04-01

Most of the PWR Steam generators with tubes in Alloy 600 alloy are affected by Stress Corrosion Cracking, such as PWSCC(Primary Water Stress Corrosion Cracking) and ODSCC(Outside Diameter Stress Corrosion Cracking). This study was undertaken to establish the background for remedial technology development to prevent SCC. in the report are included the following topics: (1) General: (i) water chemistry related factors, (ii) Pourbaix(Potential-pH) Diagram, (iii) polarization plot, (iv) corrosion mode of Alloy 600, 690, and 800, (v) IGA/SCC growth rate, (vi) material suspetibility of IGA/SCC, (vii) carbon solubility of Alloy 600 (2) Microstructures of Alloy 600 MA, Alloy 600 TT, Alloy 600 SEN Alloy 690 TT(Optical, SEM, and TEM) (3) Influencing factors for PWSCC initiation rate of Alloy 600: (i) microstructure, (ii) water chemistry(B, Li), (iii) temperature, (iv) plastic deformation, (v) stress relief annealing (4) Influencing factors for PWSCC growth rate of Alloy 600: (i) water chemistry(B, Li), (ii) Scott Model, (iii) intergranular carbide, (iv) temperature, (v) hold time (5) Laboratory conditions for ODSCC initiation rate: 1% NaOH, 316 deg C; 1% NaOH, 343 deg C; 50% NaOH, 288 deg C; 10% NaOH, 302 deg C; 10% NaOH, 316 deg C; 50% NaOH, 343 deg C (6) Sludge effects for ODSCC initiation rate: CuO, Cr{sub 2}O{sub 3}, Fe{sub 3}O{sub 4} (7) Influencing factors for PWSCC growth rate of Alloy 600: (i) Caustic concentration effect, (ii) carbonate addition effect (8) Sulfate corrosion: (i) sulfate ratio and pH effect, (ii) wastage rate of Alloy 600 and Alloy 690 (9) Crevice corrosion: (i) experimental setup for crevice corrosion, (ii) organic effect, (iii) (Na{sub 2}SO{sub 4} + NaOH) effect (10) Remedial measures for SCC: (i) Inhibitors, (ii) ZnO effect. (author). 30 refs., 174 figs., 51 tabs.

Assessment of Corrosion Characteristics and Development of Remedial Technologies in Nuclear Materials

Energy Technology Data Exchange (ETDEWEB)

Kim, Hong Pyo; Kim, J. S.; Lim, Y. S. (and others)

2007-04-15

In general, materials having superior resistance to corrosion are used for main components and structures in nuclear power plants (NPPs) to improve their safety. During long-term operations in the high temperature and pressure environment, however, localized-corrosion related degradations occur frequently in those materials, leading to unexpected shutdown of the plants. The unexpected shutdowns may lower the operating efficiency of the power generation and expand the repair period, which results in a huge economical loss. Moreover, since the damages may cause a leakage of the primary coolant that brings about a contamination by radioactive substances, the corrosion related degradations of structural materials have become a menace to the safety of NPPs. The steam generator tubes forming a boundary between the primary and secondary sides of NPPs are one of the main components that are most damaged by corrosion. Therefore, it is strongly required to verify the degradation mechanisms of Alloy 182 and Alloy 600 materials used in the steam generator tubes and primary systems, to establish remedial techniques for the degradations, to manage the damages, and to develop techniques for the extension of the plant's life. In this study, (1) the assessment techniques of corrosion damages were improved and the database of the obtained results were established. (2) The basic technologies of the management of corrosion damages were developed for the practical use. (3) The fundamental technologies for inhibition and repair of corrosion damages were also developed. The results of this project are applicable to the assessment, failure analysis and life estimation of the materials against corrosion damages. The assessment data obtained in this work are available for the technical references of the corrosion failures of components in NPPs during operation. Furthermore, it is applicable to establish materials design requirements, to establish the optimum operation condition and to

Laboratory corrosion tests on candidate high-level waste container materials: Results from the Belgian programme

International Nuclear Information System (INIS)

Druyts, F.; Kursten, B.; Iseghem, P. Van

2004-01-01

The Belgian SAFIR-2 concept foresees the geological disposal of conditioned high-level radioactive waste in stainless steel containers and overpacks placed in a concrete gallery backfilled with Boom clay or a bentonite-type backfill. In addition to earlier in situ experiments, we used a laboratory approach to investigate the corrosion properties of selected stainless steels in Boom clay and bentonite environments. In the SAFIR-2 concept, AISI 316L hMo is the main candidate overpack material. As an alternative, we also investigated the higher alloyed stainless steel UHB 904L. Our study focused on localised corrosion and in particular pitting. We used cyclic potentiodynamic polarisation measurements to determine the pit nucleation potential E NP and the protection potential E PP . The evolution of the corrosion potential with time was determined by monitoring the open circuit potential in synthetic clay-water over extended periods. In this paper we present and discuss some results from our laboratory programme, focusing on long-term interactions between the stainless steel overpack and the backfill materials. We describe in particular the influence of chloride and thio-sulphate ions on the pitting corrosion behaviour. The results show that, under geochemical conditions typical for geological disposal, i.e. [Cl-] ∼ 30 mg/L for a Boom clay backfill and [Cl-] ∼ 90 mg/L for a bentonite backfill, neither AISI 316L hMo nor UHB 904L is expected to present pitting problems. An important factor in the long-term prediction of the corrosion behaviour however, is the robustness of the model for the evolution of the geochemistry of the backfill. Indeed, at chloride levels higher than 1000 mg/L, we predict pitting corrosion for AISI 316L hMo. (authors)

Stress Corrosion Cracking of Steel and Aluminum in Sodium Hydroxide: Field Failure and Laboratory Test

Directory of Open Access Journals (Sweden)

Y. Prawoto

2012-01-01

Full Text Available Through an investigation of the field failure analysis and laboratory experiment, a study on (stress corrosion cracking SCC behavior of steel and aluminum was performed. All samples were extracted from known operating conditions from the field failures. Similar but accelerated laboratory test was subsequently conducted in such a way as to mimic the field failures. The crack depth and behavior of the SCC were then analyzed after the laboratory test and the mechanism of stress corrosion cracking was studied. The results show that for the same given stress relative to ultimate tensile strength, the susceptibility to SCC is greatly influenced by heat treatment. Furthermore, it was also concluded that when expressed relative to the (ultimate tensile strength UTS, aluminum has similar level of SCC susceptibility to that of steel, although with respect to the same absolute value of applied stress, aluminum is more susceptible to SCC in sodium hydroxide environment than steel.

Corrosion Protection of Launch Infrastructure and Hardware Through the Space Shuttle Program

Science.gov (United States)

Calle, L. M.

2011-01-01

Corrosion, the environmentally induced degradation of materials, has been a challenging and costly problem that has affected NASA's launch operations since the inception of the Space Program. Corrosion studies began at NASA's Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. NASA's KSC Beachside Corrosion Test Site, which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive natural conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. In the years that followed, numerous efforts at KSC identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosiye environment at the launch pads. Knowledge on materials degradation, obtained by facing the highly corrosive conditions of the Space Shuttle launch environment, as well as limitations imposed by the environmental impact of corrosion control, have led researchers at NASA's Corrosion Technology Laboratory to establish a new technology development capability in the area of corrosion prevention, detection, and mitigation at KSC that is included as one of the "highest priority" technologies identified by NASA's integrated technology roadmap. A historical perspective highlighting the challenges encountered in protecting launch infrastructure and hardware from corrosion during the life of the Space Shuttle program and the new technological advances that have resulted from facing the unique and highly corrosive conditions of the Space Shuttle launch environment will be presented.

On-line internal corrosion monitoring and data management for remote pipelines: a technology update

Energy Technology Data Exchange (ETDEWEB)

Wold, Kjell; Stoen, Roar; Jenssen, Hallgeir [Roxar Flow Measurement AS, Stavanger (Norway); Carvalho, Anna Maria [Roxar do Brasil Ltda., Rio de Janeiro, RJ (Brazil)

2009-07-01

Internal corrosion monitoring of remote pipelines can be costly and demanding on resources. Online and non-intrusive monitoring directly on the pipe wall can improve the quality of measurements, make installation more convenient and allow more efficient communication of data. The purpose of this paper is to describe a non-intrusive technology, and show examples on field installations of the system. Furthermore, the non-intrusive technology data can be stored, interpreted and combined with conventional (intrusive) system information, in order to get a full picture of internal corrosion profile, corrosion rate and trends regarding the pipeline being monitored. (author)

Distributed Energy Technology Laboratory

Data.gov (United States)

Federal Laboratory Consortium — The Distributed Energy Technologies Laboratory (DETL) is an extension of the power electronics testing capabilities of the Photovoltaic System Evaluation Laboratory...

Coupling crevice chemistry with a corrosion model in laboratory: A first application to the analysis of secondary side corrosion in service

International Nuclear Information System (INIS)

Pavageau, E.M.; Vaillant, D.; Dimpre, S.; Bouchacourt, M.; Millet, L.

2002-01-01

Secondary side corrosion of tubes in Alloy 600 develops in flow-restricted areas between tubes and tubesheet or tube support plates since pollutants of the secondary water can concentrate under heat flux. So EDF has undertaken an important effort of modeling the degradation (intergranular attack IGA and intergranular stress corrosion cracking IGSCC). Three models of corrosion are available or under development depending on the type of crevice environment that could be deduced from the analysis of secondary water and from pulled tube examinations: the first one in strongly alkaline environments (sodium hydroxide environments), the second one in sulfate environments, sulfate being one of the main species analyzed in water after hideout return, the third one in complex environments that could duplicate the deposits, films and degradation observed on pulled tubes. The crevice chemistry during operation was first evaluated using analyses of secondary water after hideout return and the MULTEQ code. The local chemical conditions were introduced into the corrosion model generated in laboratory and gave results which were compared to field experience. Encouraging results were found with the sodium hydroxide model for some of the old French plant units in the early period of operation. A similar approach is under investigation with the sulfate corrosion model for the entire time of operation and for the other plant units. (authors)

Corrosion/95 conference papers

International Nuclear Information System (INIS)

Anon.

1995-01-01

The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

Corrosion in geothermal plants; Korrosion in geothermischen Anlagen

Energy Technology Data Exchange (ETDEWEB)

Milles, Uwe [BINE Informationsdienst, FIZ Karlsruhe - Buero Bonn (Germany)

2012-12-15

Geothermal energy can contribute much more than before to the energy supply in Germany. Further-developed technologies being specially adjusted to geothermal energy and its mostly very salty waters are needed for this. Thereby, the mostly reasonable priced avoidance of corrosion at pipes, pumps and heat exchangers is an objective. Among other things, the geothermal research laboratory Gross Schoenebeck (Federal Republic of Germany) fundamentally investigates corrosion processes, the composition of deep waters as well as material properties in order to develop location-independent recommendations.

Laboratory results of stress corrosion cracking of steam generator tubes in a complex environment - An update

Energy Technology Data Exchange (ETDEWEB)

Horner, Olivier; Pavageau, Ellen-Mary; Vaillant, Francois [EDF R and D, Materials and Mechanics of Components Department, 77818 Moret-sur-Loing (France); Bouvier, Odile de [EDF Nuclear Engineering Division, Centre d' Expertise et d' Inspection dans les Domaines de la Realisation et de l' Exploitation, 93206 Saint Denis (France)

2004-07-01

Stress corrosion cracking occurs in the flow-restricted areas on the secondary side of steam generator tubes of Pressured Water Reactors (PWR), where water pollutants are likely to concentrate. Chemical analyses carried out during the shutdowns gave some insight into the chemical composition of these areas, which has evolved during these last years (i.e. less sodium as pollutants). It has been modeled in laboratory by tests in two different typical environments: the sodium hydroxide and the sulfate environments. These models satisfactorily describe the secondary side corrosion of steam generator tubes for old plant units. Furthermore, a third typical environment - the complex environment - which corresponds to an All Volatile Treatment (AVT) environment containing alumina, silica, phosphate and acetic acid has been recently studied. This particular environment satisfactorily reproduces the composition of the deposits observed on the surface of the steam generator tubes as well as the degradation of the tubes. A review of the recent laboratory results obtained by considering the complex environment are presented here. Several tests have been carried out in order to study initiation and propagation of secondary side corrosion cracking for some selected materials in such an environment. 600 Thermally Treated (TT) alloy reveals to be less sensitive to secondary side corrosion cracking than 600 Mill Annealed (MA) alloy. Finally, the influence of some related factors like stress, temperature and environmental factors are discussed. (authors)

Laboratory results of stress corrosion cracking of steam generator tubes in a complex environment - An update

International Nuclear Information System (INIS)

Horner, Olivier; Pavageau, Ellen-Mary; Vaillant, Francois; Bouvier, Odile de

2004-01-01

Stress corrosion cracking occurs in the flow-restricted areas on the secondary side of steam generator tubes of Pressured Water Reactors (PWR), where water pollutants are likely to concentrate. Chemical analyses carried out during the shutdowns gave some insight into the chemical composition of these areas, which has evolved during these last years (i.e. less sodium as pollutants). It has been modeled in laboratory by tests in two different typical environments: the sodium hydroxide and the sulfate environments. These models satisfactorily describe the secondary side corrosion of steam generator tubes for old plant units. Furthermore, a third typical environment - the complex environment - which corresponds to an All Volatile Treatment (AVT) environment containing alumina, silica, phosphate and acetic acid has been recently studied. This particular environment satisfactorily reproduces the composition of the deposits observed on the surface of the steam generator tubes as well as the degradation of the tubes. A review of the recent laboratory results obtained by considering the complex environment are presented here. Several tests have been carried out in order to study initiation and propagation of secondary side corrosion cracking for some selected materials in such an environment. 600 Thermally Treated (TT) alloy reveals to be less sensitive to secondary side corrosion cracking than 600 Mill Annealed (MA) alloy. Finally, the influence of some related factors like stress, temperature and environmental factors are discussed. (authors)

Qualification of Coatings for Launch Facilities and Ground Support Equipment Through the NASA Corrosion Technology Laboratory

Science.gov (United States)

Kolody, Mark R.; Curran, Jerome P.; Calle, Luz Marina

2014-01-01

Corrosion protection at NASA's Kennedy Space Center is a high priority item. The launch facilities at the Kennedy Space Center are located approximately 1000 feet from the Atlantic Ocean where they are exposed to salt deposits, high humidity, high UV degradation, and acidic exhaust from solid rocket boosters. These assets are constructed from carbon steel, which requires a suitable coating to provide long-term protection to reduce corrosion and its associated costs.

Research on Performance and Microstructure of Sewage Pipe Mortar Strengthened with Different Anti-Corrosion Technologies

Science.gov (United States)

Mu, Song; Zhou, Huaxin; Shi, Liang; Liu, Jianzhong; Cai, Jingshun; Wang, Feng

2017-10-01

Mostly urban underground sewage is the acidic corrosion environment with a high concentration of aggressive ions and microbe, which resulted in performance deterioration and service-life decrease of sewage concrete pipe. In order to effectively protect durability of the concrete pipe, the present paper briefly analysed the main degradation mechanism of concrete pipe attacked by urban underground sewage, and proposed that using penetrating and strengthening surface sealer based on inorganic chemistry. In addition, using index of compressive strength, weight loss and appearance level to investigate the influence of the sealer on corrosion resistance of mortar samples after different dry-wet cycles. Besides, comparative research on effect of the sealer, aluminate cement and admixture of corrosion resistance was also addressed. At last, the SEM technology was used to reveal the improvement mechanism of different technologies of corrosion resistance. The results indicated that the sealer and aluminate cement can significantly improve corrosion resistance of mortar. Besides, the improvement effect can be described as the descending order: the penetrating and strengthening surface sealer > aluminate cement > admixture of corrosion resistance. The mortar sample treated with the sealer displayed the condensed and sound microstructure which proved that the sealer can improve the corrosion resistance to urban underground sewage.

Mechanical damage due to corrosion of parts of pump technology and valves of LWR power installations

International Nuclear Information System (INIS)

Hron, J.; Krumpl, M.

1986-01-01

Two types are described of uneven corrosion of austenitic chromium-nickel steel: pitting and slit corrosion. The occurrence of slit corrosion is typical of parts of pumping technology and valves. The corrosion damage of austenitic chromium-nickel steels spreads as intergranular, transgranular or mixed corrosion. In nuclear power facilities with LWR's, intergranular corrosion is due to chlorides and sulphur compounds while transgranular corrosion is due to the presence of dissolved oxygen and chlorides. In mechanically stressed parts, stress corrosion takes place. The recommended procedures are discussed of reducing the corrosion-mechanical damage of pumping equipment of light water reactors during design, production and assembly. During the service of the equipment, corrosion cracks are detected using nondestructive methods and surface cracks are repaired by grinding and welding. (E.S.)

Launch Pad Coatings for Smart Corrosion Control

Science.gov (United States)

Calle, Luz M.; Hintze, Paul E.; Bucherl, Cori N.; Li, Wenyan; Buhrow, Jerry W.; Curran, Jerome P.; Whitten, Mary C.

2010-01-01

. Researchers at NASA's Corrosion Technology Laboratory at KSC are developing a smart, environmentally friendly coating system for early corrosion detection, inhibition, and self healing of mechanical damage without external intervention. This smart coating will detect and respond actively to corrosion and mechanical damage such as abrasion and scratches, in a functional and predictable manner, and will be capable of adapting its properties dynamically. This coating is being developed using corrosion sensitive microcapsules that deliver the contents of their core (corrosion inhibiting compounds, corrosion indicators, and self healing agents) on demand when corrosion or mechanical damage to the coating occurs.

Comparison of the corrosion potential for stainless steel measured in-plant and in laboratory during BWR normal water chemistry conditions

International Nuclear Information System (INIS)

Molander, A.; Pein, K.; Tarkpea, P.; Takagi, Junichi; Karlberg, G.; Gott, K.

1998-01-01

To obtain reliable crack growth rate date for stainless steel in BWR environments careful laboratory simulation of the environmental conditions is necessary. In the plant the BWR normal water chemistry environment contains hydrogen peroxide, oxygen and hydrogen. However, in crack growth rate experiments in laboratories, the environment is normally simulated by adding 200 ppb oxygen to the high temperature water. Thus, as hydrogen peroxide is a more powerful oxidant than oxygen, it is to be expected that a lower corrosion potential will be measured in the laboratory than in the plant. To resolve this issue this work has been performed. In-plant and laboratory measurements have often been performed with somewhat different equipment, due to the special requirements concerning in-plant measurements. In this work such differences have been avoided and two identical sets of equipment for electrochemical measurements were built and used for measurements in-plant in a Swedish BWR and in high purity water in the laboratory. The host plant was Barsebaeck 1. Corrosion potential monitoring in-plant was performed under both NWC (Normal Water Chemistry) and HWC (Hydrogen Water Chemistry) conditions. This paper is, however, focused on NWC conditions. This is due to the fact, that the total crack growth obtained during a reactor cycle, can be determined by NWC conditions, even for plants running with HWC due to periodic stops in the hydrogen addition for turbine inspections or failure of the dosage or hydrogen production equipment. Thus, crack growth data for NWC is of great importance both for BWRs operating with HWC and NWC. Measurements in-plant and in the laboratory were performed during additions of oxygen and hydrogen peroxide to the autoclave systems. The corrosion potentials were compared for various conditions in the autoclaves, as well as versus in-plant in-pipe corrosion potentials. (J.P.N.)

Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

2016-01-01

This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

High Temperature Corrosion under Laboratory Conditions Simulating Biomass-Firing: A Comprehensive Characterization of Corrosion Products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2014-01-01

characterization of the corrosion products. The corrosion products consisted of three layers: i) the outermost layer consisting of a mixed layer of K2SO4 and FexOy on a partly molten layer of the initial deposit, ii) the middle layer consists of spinel (FeCr2O4) and Fe2O3, and iii) the innermost layer is a sponge......-like Ni3S2 containing layer. At the corrosion front, Cl-rich protrusions were observed. Results indicate that selective corrosion of Fe and Cr by Cl, active oxidation and sulphidation attack of Ni are possible corrosion mechanisms....

Influence of climatic factors and pollution on the atmospheric corrosion of steels. Laboratory measurements

International Nuclear Information System (INIS)

Muylder, Jean van; Pourbaix, Marcel

1977-01-01

The influence of climatic and polluting factors on the atmospheric corrosion of four steels has been examined in the laboratory by an original accelerated electrochemical testing method. This research has led notably to the following conclusions: the corrosion behavior of the steels very much depends on the chloride- and SO 2 -contents of the rain water, as well as on the temperature of the metal during the drying periods. The best patinas have been obtained by submitting the steel successively to the corroding action of a solution of bisulphite and to the alternate actions of non-polluted rains and of drying, preferably at about 60 0 C. As a result of this, the formation of a protective patina may be accelerated by different methods. The relative merits of different steels under different conditions of atmospheric exposure may be predetermined by laboratory tests lasting several weeks. It is useful, when exposing steels in natural exposure sites, to measure as often as feasible the electrode potentials and the temperature of the steel specimens

Corrosion inhibitors. Manufacture and technology

International Nuclear Information System (INIS)

Ranney, M.W.

1976-01-01

Detailed information is presented relating to corrosion inhibitors. Areas covered include: cooling water, boilers and water supply plants; oil well and refinery operations; fuel and lubricant additives for automotive use; hydraulic fluids and machine tool lubes; grease compositions; metal surface treatments and coatings; and general processes for corrosion inhibitors

Research of formation of deposits in technological devices and corrosion of contact devices from stainless steel

Directory of Open Access Journals (Sweden)

KATAMANOV Vladimir Leonidovich

2017-11-01

Full Text Available The paper shows that for majority of technological plants used to process hydrocarbon raw materials when operating a problem of formation of deposits in still-head pipes after the rectifying and stabilization columns, furnaces and other technology devices in oil processing is still of great importance. The structure of still-head deposits of furnace coils and rectifying columns has been studied by the example of small technological plant (STP of JSC Kondensat (Aksay, the Republic of Kazakhstan. It was determined that key components of these deposits are sulfides of iron and copper as well as elementary sulfur. It is shown that the surface of contact devices of STP – grids made of stainless steel of brand 12X18H10T, is substantially subject to corrosion. These samples are the structures which are still keeping geometry of initial grids, but lost their functional properties and characteristics. When mechanical influence is applied such samples easily transform into gray high-disperse powder. During operation period of STP various corrosion inhibitors and deemulgators (for example, TAL-25-13-R have been tested. At the same time practically all tested brands of corrosion inhibitors couldn't decrease corrosion of stainless steel and formation of firm deposits in still-head pipes of technological devices. The existing corrosion inhibitors create protection on the boundary of phases metallic surface – liquid, but they aren't efficient on the boundary of phases metallic surface – liquid – steam-gas phase (at the temperature of 150–250оC. The authors propose the mechanism of formation of these compounds based on result of corrosion of metal gauzes made of stainless steels brand X6CrNiTi18-10in the presence of sulphurous compounds.An active method of corrosion prevention is recommended to apply. The method is based on creation of nanodimensional anticorrosion coatings from binary compounds (such as titanium nitride or pure metals (Ni, Cr, Ti

Archaeological analogs and corrosion; Analogues archeologiques et corrosion

Energy Technology Data Exchange (ETDEWEB)

David, D

2008-07-01

In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

Corrosion of carbon steel in clay environments relevant to radioactive waste geological disposals, Mont Terri rock laboratory (Switzerland)

Energy Technology Data Exchange (ETDEWEB)

Necib, S. [Agence Nationale pour la Gestion des Déchets Radioactifs ANDRA, Meuse Haute-Marne, Center RD 960, Bure (France); Diomidis, N. [National Cooperative for the Disposal of Radioactive Waste (NAGRA), Wettingen (Switzerland); Keech, P. [Nuclear Waste Management Organisation NWMO, Toronto (Canada); Nakayama, M. [Japan Atomic Energy Agency JAEA, Horonobe-Cho (Japan)

2017-04-15

Carbon steel is widely considered as a candidate material for the construction of spent fuel and high-level waste disposal canisters. In order to investigate corrosion processes representative of the long term evolution of deep geological repositories, two in situ experiments are being conducted in the Mont Terri rock laboratory. The iron corrosion (IC) experiment, aims to measure the evolution of the instantaneous corrosion rate of carbon steel in contact with Opalinus Clay as a function of time, by using electrochemical impedance spectroscopy measurements. The Iron Corrosion in Bentonite (IC-A) experiment intends to determine the evolution of the average corrosion rate of carbon steel in contact with bentonite of different densities, by using gravimetric and surface analysis measurements, post exposure. Both experiments investigate the effect of microbial activity on corrosion. In the IC experiment, carbon steel showed a gradual decrease of the corrosion rate over a period of 7 years, which is consistent with the ongoing formation of protective corrosion products. Corrosion product layers composed of magnetite, mackinawite, hydroxychloride and siderite with some traces of oxidising species such as goethite were identified on the steel surface. Microbial investigations revealed thermophilic bacteria (sulphate and thiosulphate reducing bacteria) at the metal surface in low concentrations. In the IC-A experiment, carbon steel samples in direct contact with bentonite exhibited corrosion rates in the range of 2 µm/year after 20 months of exposure, in agreement with measurements in absence of microbes. Microstructural and chemical characterisation of the samples identified a complex corrosion product consisting mainly of magnetite. Microbial investigations confirmed the limited viability of microbes in highly compacted bentonite. (authors)

Problems of technology and corrosion in sodium coolant and cover gas

International Nuclear Information System (INIS)

Kuenstler, K.; Ullmann, H.

1977-07-01

The meeting encloses the following themes: (i) Reactions in the system sodium-steel-cover gas (ii) Corrosion behaviour of structural and cladding materials (iii) Determination of impurities in sodium and cover gas (iv) Technology of sodium and cover gas (v) Testing equipments (vi) Safety problems

Task E container corrosion studies: Annual report

International Nuclear Information System (INIS)

Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

1994-06-01

The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was put initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

Remote erosion and corrosion monitoring of subsea pipelines using acoustic telemetry and wet-mate connector technology

Energy Technology Data Exchange (ETDEWEB)

Painter, Howard; Barlow, Stewart [Teledyne ODI, Thousand Oaks, CA (United States); Clarke, Daniel [Teledyne Cormon, Thousand Oaks, CA (United States); Green, Dale [Teledyne Benthos, North Falmouth, MA (United States)

2009-07-01

This paper will present a novel approach for monitoring erosion and corrosion using proven sub sea technologies: intrusive erosion and corrosion monitoring, acoustic telemetry and wet-mateable connector technology. Intrusive metal loss based monitoring systems on sub sea pipelines are increasingly being used because of their ability to directly measure erosion and corrosion. These systems are integrated with the sub sea production control system or located close to the platform and hard-wired. However, locations remote from a sub sea control system or platform requires a dedicated communication system and long lengths of cable that can be cost prohibitive to procure and install. The system presented consists of an intrusive erosion or corrosion monitor with pressure and temperature transmitters, a retrievable electronics module with an acoustic modem, a data storage module, and a replaceable power module. Time-stamped erosion and corrosion data can be transmitted via an acoustic link to a surface platform, a vessel of opportunity or to a relaying modem. Acoustic signals can be transmitted up to 6 km from the monitoring location. The power module along with data module and acoustic modem are mounted on the erosion and corrosion module using wet-mateable connectors, allowing retrieval by remotely operated vehicles. The collected data can be used to assess the cumulative erosion and corrosion as well as use the real-time metal loss rate data to correlate with operational parameters. Benefits include optimization of corrosion inhibitor dosage rates, mitigation of damage caused by solids production, and increased flow assurance. (author)

On the mechanisms of the corrosion of weathering steel by SO{sub 2} in laboratory studies: influence of the environmental parameters

Energy Technology Data Exchange (ETDEWEB)

Marco, J. F., E-mail: jfmarco@iqfr.csic.es [Instituto de Química Física “Rocasolano”, CSIC (Spain)

2017-11-15

We report here on the mechanisms underlying the corrosion of weathering steel in accelerated laboratory tests using artificially polluted SO{sub 2}-atmospheres. The role of corrosion parameters such as the SO{sub 2} concentration, the exposure time, the relative humidity and temperature of the environment are discussed in detail. Through the extensive use of Mössbauer spectroscopy in both its transmission and electron detection modes, as well as with the help of other analysis techniques, the characterization of the different corrosion products at the various stages of the corrosion process has been carried out. The results complement the data obtained in field studies and help to understand the mechanisms involved in this complex phenomenon.

Corrosion/94 conference papers

International Nuclear Information System (INIS)

Anon.

1994-01-01

The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

Solutions of corrosion Problems in advanced Technologies

DEFF Research Database (Denmark)

Montgomery, Melanie; Karlsson, Asger

1999-01-01

Austenitic and ferritic steels were exposed in the superheater area of a straw-fired CHP plant. The specimens were exposed for 1400 hours at 450-600°C. The rate of corrosion was assessed based on unattacked metal remaining. The corrosion products and course of corrosion for the various steel types...

Laboratory automation: trajectory, technology, and tactics.

Science.gov (United States)

Markin, R S; Whalen, S A

2000-05-01

Laboratory automation is in its infancy, following a path parallel to the development of laboratory information systems in the late 1970s and early 1980s. Changes on the horizon in healthcare and clinical laboratory service that affect the delivery of laboratory results include the increasing age of the population in North America, the implementation of the Balanced Budget Act (1997), and the creation of disease management companies. Major technology drivers include outcomes optimization and phenotypically targeted drugs. Constant cost pressures in the clinical laboratory have forced diagnostic manufacturers into less than optimal profitability states. Laboratory automation can be a tool for the improvement of laboratory services and may decrease costs. The key to improvement of laboratory services is implementation of the correct automation technology. The design of this technology should be driven by required functionality. Automation design issues should be centered on the understanding of the laboratory and its relationship to healthcare delivery and the business and operational processes in the clinical laboratory. Automation design philosophy has evolved from a hardware-based approach to a software-based approach. Process control software to support repeat testing, reflex testing, and transportation management, and overall computer-integrated manufacturing approaches to laboratory automation implementation are rapidly expanding areas. It is clear that hardware and software are functionally interdependent and that the interface between the laboratory automation system and the laboratory information system is a key component. The cost-effectiveness of automation solutions suggested by vendors, however, has been difficult to evaluate because the number of automation installations are few and the precision with which operational data have been collected to determine payback is suboptimal. The trend in automation has moved from total laboratory automation to a

Real-time monitoring of copper corrosion at the Aespoe HRL

Energy Technology Data Exchange (ETDEWEB)

Rosborg, Bo; Pan, Jinshan [Div. Corrosion Science, Royal Institute of Technology, Drottning Kristinas vaeg 51, SE - 100 44 Stockholm (Sweden); Eden, David [InterCorr International, Inc., 14503 Bammel-N Houston, Suite 300, Houston, TX 77014 (United States); Karnland, Ola [Clay Technology AB, Ideon Research Center, SE - 223 70 Lund (Sweden); Werme, Lars [Svensk Kaernbraenslehantering AB, P.O. Box 5864, SE - 102 40 Stockholm (Sweden)

2004-07-01

In Sweden the principal strategy for high-level radioactive waste disposal is to enclose the spent nuclear fuel in tightly sealed copper canisters that are embedded in bentonite clay about 500 m down in the Swedish bed-rock. Initially, a limited amount of air will be left in a repository after emplacement. The entrapped oxygen will be consumed through reactions with minerals in the rock and the bentonite and also through microbial activity. After the oxygen has been consumed in the repository, after a few hundred years at the very most, corrosion will be controlled completely by the supply of dissolved sulphide to the canister. The present work concerns the oxic period after emplacement. The main hypothesis is that the average corrosion rate of the canister under oxic conditions will be less than 7 {mu}m/year, and that pitting will only be possible under these conditions. The Aespoe Hard Rock Laboratory offers a realistic environment for different experiments and tests under the conditions that will prevail in a deep repository. Real-time monitoring of copper corrosion is presently performed with polarization resistance, harmonic distortion analysis and electrochemical noise techniques. The first two techniques are used to derive information regarding the general corrosion rate and the third to derive information regarding localized corrosion. In order to support these measurements at Aespoe, laboratory work is also performed at the Royal Institute of Technology in Stockholm using the very same corrosion monitoring equipment and also other equipment and techniques. Copper coupons are also exposed at Aespoe. Results from the work at Aespoe and in Stockholm are presented with an emphasis on the gained information concerning localized corrosion. The recorded corrosion rates at Aespoe are well below the value given above, and the recorded localization factors are interpreted as indicating only a slight tendency to local attack. (authors)

Real-time monitoring of copper corrosion at the Aespoe HRL

International Nuclear Information System (INIS)

Rosborg, Bo; Pan, Jinshan; Eden, David; Karnland, Ola; Werme, Lars

2004-01-01

In Sweden the principal strategy for high-level radioactive waste disposal is to enclose the spent nuclear fuel in tightly sealed copper canisters that are embedded in bentonite clay about 500 m down in the Swedish bed-rock. Initially, a limited amount of air will be left in a repository after emplacement. The entrapped oxygen will be consumed through reactions with minerals in the rock and the bentonite and also through microbial activity. After the oxygen has been consumed in the repository, after a few hundred years at the very most, corrosion will be controlled completely by the supply of dissolved sulphide to the canister. The present work concerns the oxic period after emplacement. The main hypothesis is that the average corrosion rate of the canister under oxic conditions will be less than 7 μm/year, and that pitting will only be possible under these conditions. The Aespoe Hard Rock Laboratory offers a realistic environment for different experiments and tests under the conditions that will prevail in a deep repository. Real-time monitoring of copper corrosion is presently performed with polarization resistance, harmonic distortion analysis and electrochemical noise techniques. The first two techniques are used to derive information regarding the general corrosion rate and the third to derive information regarding localized corrosion. In order to support these measurements at Aespoe, laboratory work is also performed at the Royal Institute of Technology in Stockholm using the very same corrosion monitoring equipment and also other equipment and techniques. Copper coupons are also exposed at Aespoe. Results from the work at Aespoe and in Stockholm are presented with an emphasis on the gained information concerning localized corrosion. The recorded corrosion rates at Aespoe are well below the value given above, and the recorded localization factors are interpreted as indicating only a slight tendency to local attack. (authors)

Hanford transuranic storage corrosion review

International Nuclear Information System (INIS)

Nelson, J.L.; Divine, J.R.

1980-12-01

The rate of atmospheric corrosion of the transuranic (TRU) waste drums at the US Department of Energy's Hanford Project, near Richland, Washington, was evaluated by Pacific Northwest Laboratory (PNL). The rate of corrosion is principally contingent upon the effects of humidity, airborne pollutants, and temperature. Results of the study indicate that actual penetration of barrels due to atmospheric corrosion will probably not occur within the 20-year specified recovery period. Several other US burial sites were surveyed, and it appears that there is sufficient uncertainty in the available data to prevent a clearcut statement of the corrosion rate at a specific site. Laboratory and site tests are recommended before any definite conclusions can be made. The corrosion potential at the Hanford TRU waste site could be reduced by a combination of changes in drum materials (for example, using galvanized barrels instead of the currently used mild steel barrels), environmental exposure conditions (for example, covering the barrels in one of numerous possible ways), and storage conditions

Comprehensive investigation of the corrosion and surface chemical effects of the decontamination technologies

International Nuclear Information System (INIS)

Szabo-Nagy, Andrea; Varga, Kalman; Deak-Horvath, Emese; Nemeth, Zoltan; Horvath, David; Schunk, Janos; Patek, Gabor

2012-09-01

Decontamination technologies are mainly developed to reduce the collective dose of the maintenance personnel at NPPs. The highest efficiency (i.e., the highest DF values) available without detrimental modification of the treated surface of structural material is the most important goal in the course of the application of a decontamination technology. A so-called 'soft' chemical decontamination technology has been developed - supported by the Paks Nuclear Power Plant - at the Institute of Radiochemistry and Radioecology of the University of Pannonia. The novel base technology can be effectively applied for the decontamination of the heat exchanger tubes of steam generators. In addition, by optimizing the main technological parameters (temperature, concentration of the liquid chemicals, flow rates, contact time, etc.) it can be utilized for specific applications such as decontamination of some dismountable devices and separable equipment or the total decontamination prior to plant dismantling (decommissioning) in the future. The aim of this work is to compare the efficiency, corrosion and surface chemical effects of some improved versions of the novel base-technology elaborated for decontamination of austenitic stainless steel surfaces. The experiments have been performed at laboratory conditions in decontamination model systems. The applied methods: γ-spectrometry, ICP-OES, voltammetry and SEM-EDX. The experimental results revealed that the efficiency of the base-technology mainly depends on the surface features of the stainless steel samples such as the chemical composition and thickness of the oxide layer, the nature (quantity, morphology and chemical composition) of the crystalline deposits. It has been documented that the improved version of the base-technology are suitable for the decontamination of both steel surfaces covered by chemically resistant large Cr-content crystals and that having compact oxide-layers (up to a thickness of 10 �

Development of metallic system multi-composite materials for compound environment and corrosion monitoring technology

International Nuclear Information System (INIS)

Kiuchi, Kiyoshi

1996-01-01

For the structural materials used for the pressure boundary of nuclear power plants and others, the long term durability over several decades under the compound environment, in which the action of radiation and the corrosion and erosion in the environment of use are superposed, is demanded. To its controlling factors, the secular change of materials due to irradiation ageing and the chemical and physical properties of extreme compound environment are related complicatedly. In the first period of this research, the development of the corrosion-resistant alloys with the most excellent adaptability to environments was carried out by the combination of new alloy design and alloy manufacturing technology. In the second period, in order to heighten the adaptability as the pressure boundary materials between different compound environments, the creation of metallic system multi-composite materials has been advanced. Also corrosion monitoring technique is being developed. The stainless steel for water-cooled reactors, the wear and corrosion-resistant superalloy for reactor core, the corrosion-resistant alloy and the metallic refractory material for reprocessing nitric acid reaction vessels are reported. (K.I.)

Electrochemical Noise Sensors for Detection of Localized and General Corrosion of Natural Gas Transmission Pipelines. Final Report for the Period July 2001-October 2002

Energy Technology Data Exchange (ETDEWEB)

Bullard, Sophie J.; Covino, Jr., Bernard S.; Russell, James H.; Holcomb, Gordon R.; Cramer, Stephen D.; Ziomek-Moroz, Margaret

2002-12-01

The U.S. Department of Energy, National Energy Technology Laboratory funded a Natural Gas Infrastructure Reliability program directed at increasing and enhancing research and development activities in topics such as remote leak detection, pipe inspection, and repair technologies and materials. The Albany Research Center (ARC), U.S. Department of Energy was funded to study the use of electrochemical noise sensors for detection of localized and general corrosion of natural gas transmission pipelines. As part of this, ARC entered into a collaborative effort with the corrosion sensor industry to demonstrate the capabilities of commercially available remote corrosion sensors for use with the Nation's Gas Transmission Pipeline Infrastructure needs. The goal of the research was to develop an emerging corrosion sensor technology into a monitor for the type and degree of corrosion occurring at key locations in gas transmission pipelines.

Corrosion in the nuclear power industry

International Nuclear Information System (INIS)

Danko, J.C.

1987-01-01

This article reviews the major corrosion problems in light water reactors, the research on the corrosion mechanism(s), and the development of engineering solutions and their implementation. To understand the occurrence of corrosion problems, a brief historical perspective of the corrosion design basis of commercial light water reactors, boiling water, and pressurized water reactors is necessary. Although corrosion was considered in the plant designs, it was not viewed as a serious problem. This was based on the results of laboratory experiments and in-reactor tests that did not indicate any major corrosion problems with the materials selected for the plant construction. However, the laboratory tests did not necessarily reproduce the reactor operating conditions and the early in-reactor test did not fully represent the commercial reactor conditions in all cases, and, finally, the test times were indeed of short duration relative to the plant design lifetime of 40 years. Thus, the design basis for the materials selection was determined on the favorable but limited test data that were available, and corrosion limitations on component integrity were therefore not anticipated

MUSICAL-COMPUTER TECHNOLOGY: THE LABORATORY

Directory of Open Access Journals (Sweden)

Gorbunova Irina B.

2012-12-01

Full Text Available The article deals with musically-computer technology in the educational system on example of the Educational and Methodical Laboratory Music & Computer Technologies at the Herzen State Pedagogical University of Russia, St. Petersburg. Interdisciplinary field of professional activities relates to the creation and application of specialized music software and hardware tools and the knowledges in music and informatics. A realization of the concept of musical-computer education in preparing music teachers is through basic educational programs of vocational training, supplementary education, professional development of teachers and methodical support via Internet. In addition, the laboratory Music & Computer Technologies engaged in scientific activity: it is, above all, specialized researches in the field of pedagogy and international conferences.

Development of protocols for corrosion and deposits evaluation in pipes by radiography

International Nuclear Information System (INIS)

2005-04-01

The International Atomic Energy Agency is promoting industrial applications of non-destructive testing (NDT) technology, which includes radiography testing (RT) and related methods, to assure safety and reliability of operation of nuclear, petrochemical and other industrial facilities. In many industries such as petroleum, power stations, refineries, petrochemical and chemical plants, desalination pipelines and urban gas installations, the reliability and safety of equipment can be substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes, which can seriously affect the security and consistency. One of the most important parameters in a piping or pipeline to be monitored and measured is the wall thickness. Among NDT methods, radiography has the advantage in that in the process of an inspection it eliminates the need for the costly removal of the pipe insulation and also the added benefit that it can be carried out in high temperature environments. The Coordinated Research Project (CRP) on Validation of Protocols for Corrosion and Deposits Determination in Small Diameter Pipes by Radiography (CORDEP) was implemented from 1997 to 2000 with the participation of 11 NDT laboratories from Algeria, China, Costa Rica, France, India, Republic of Korea, Malaysia, Sri Lanka, Syrian Arab Republic, Tunisia and Turkey. The CRP tested and validated radiographic measurement of corrosion and deposits in straight and bent pipes made of carbon or stainless steels corroded/eroded on the outer or inner surfaces with or without insulation. Each participating laboratory produced three test specimens of straight and bent pipes containing natural as well as simulated corrosion defects. Typical diameters of these pipes were up to 168 mm. Radiography using X ray machines and radioisotopes of Iridium-192 and Cobalt-60 in conjunction with radiographic film using single and double wall penetrations for total inspection was performed. Selected

Technology transfer in the national laboratories

Energy Technology Data Exchange (ETDEWEB)

Yonas, G.

1991-08-01

The title of this paper might unfairly provoke readers if it conjures up visions of vast stores of high-tech gadgets in several hundred technology warehouses'' (also known as federal laboratories) around the country, open for browsing by those in search of a bargain. That vision, unfortunately, is a mirage. The term technology transfer'' is not really as accurate as is the term technology team-work,'' a process of sharing ideas and knowledge rather than widgets. In addition, instead of discussing the efforts of more than 700 federal labs in the US, I mean to address only those nine government-owned, contractor-operated multiprogram labs run by the Department of Energy. Nevertheless, the topic of technology team-work opportunities with DOE multiprogram national lab is of significance to those concerned with increasing economic competitiveness and finding technological solutions to a host of national problems. A significant fraction of US R D capabilities rests in the nine DOE multiprogram national laboratories -- and these labs have only just begun to join the other federal laboratories in these efforts due to the passage and recent implementation of the National Competitiveness Technology Transfer Act of 1989.

Corrosion behavior of corrosion resistant alloys in stimulation acids

Energy Technology Data Exchange (ETDEWEB)

Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

2004-07-01

In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

Task E container corrosion studies: Annual report. Revision 1

International Nuclear Information System (INIS)

Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

1994-06-01

The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

Structurally Integrated Coatings for Wear and Corrosion

Energy Technology Data Exchange (ETDEWEB)

Beardsley, M. Brad; Sebright, Jason L.

2008-11-18

Wear and corrosion of structures cuts across industries and continues to challenge materials scientists and engineers to develop cost effective solutions. Industries typically seek mature technologies that can be implemented for production with rapid or minimal development and have little appetite for the longer-term materials research and development required to solve complex problems. The collaborative work performed in this project addressed the complexity of this problem in a multi-year program that industries would be reluctant to undertake without government partnership. This effort built upon the prior development of Advanced Abrasion Resistant Materials conduct by Caterpillar Inc. under DOE Cooperative Agreement No. DE-FC26-01NT41054. In this referenced work, coatings were developed that exhibited significant wear life improvements over standard carburized heat treated steel in abrasive wear applications. The technology used in this referenced work, arc lamp fusing of thermal spray coatings, was one of the primary technical paths in this work effort. In addition to extending the capability of the coating technology to address corrosion issues, additional competitive coating technologies were evaluated to insure that the best technology was developed to meet the goals of the program. From this, plasma transferred arc (PTA) welding was selected as the second primary technology that was investigated. Specifically, this project developed improved, cost effective surfacing materials and processes for wear and corrosion resistance in both sliding and abrasive wear applications. Materials with wear and corrosion performance improvements that are 4 to 5 times greater than heat treated steels were developed. The materials developed were based on low cost material systems utilizing ferrous substrates and stainless steel type matrix with hard particulates formed from borides and carbides. Affordability was assessed against other competing hard surfacing or coating

Microbiological corrosion of metals

International Nuclear Information System (INIS)

Vladislavlev, V.V.

1992-01-01

Problems is considered of development of the microbiological corrosion of the NPP equipment. The main attention is paid to the selective character of microbiological corrosion in zones of welded joints of austenitic steels. It is noted that the presence of technological defects promotes growth of corrosional damages. Methods for microbiological corrosion protection are discussed

Fiftieth Anniversary of the Foundation of Postgraduate Study on Corrosion and Protection of Materials at the Faculty of Technology, University of Zagreb

Directory of Open Access Journals (Sweden)

Martinez, S.

2011-07-01

Full Text Available The first postgraduate study at the Department for Chemical Technology of the Faculty of Technology (nowadays: Faculty of Chemical Engineering and Technology of the University of Zagreb concerning the field "Corrosion and Protection of Materials" was founded in the academic year of 1960/61 on the initiative of academician Miroslav Karšulin. The study comprised three semesters and finished by defending a master's thesis. During two decades, 19 generations of attendants were registered and 108 of them reached the scientific degree of MSc. In this period, several new postgraduate studies were introduced that were indispensable, but provoked organizational difficulties. Therefore, in 1980 reorganization took place by merging all postgraduate studies into "Engineering Chemistry" with 11 sections. Thus, the postgraduate study "Corrosion and Protection of Materials" transformed into the section "Structural Materials and Corrosion Control". After the establishment of the "Faculty of Chemical Engineering and Technology" from the Department for Chemical Technology of the Faculty of Technology in 1992, the "Chemical Engineering" section of former postgraduate study "Engineering Chemistry" separated as an autonomous study that also enabled receiving the Master's degree in the field of "Corrosion and Protection of Materials" by choice of adequate optional courses. At the beginning of the new millennium, changes of curricula in accordance with the Bologna process of reforms took place at the Faculty of Chemical Engineering and Technology as well as in the entire system of high educationin Croatia. All postgraduate studies leading to MSc degree were eliminated in 2003. Simultaneously, doctoral and specialists postgraduate studies were introduced. Doctoral studies lasting three years lead to PhD degree. Today, the knowledge from the field of corrosion and material protection is mainly included into programs of actual doctoral studies "Engineering Chemistry

Corrosion of fuel assembly materials

International Nuclear Information System (INIS)

Noe, M.; Frejaville, G.; Beslu, P.

1985-08-01

Corrosion of zircaloy-4 is reviewed in relation with previsions of improvement in PWRs performance: higher fuel burnup; increase coolant temperature, implying nucleate boiling on the hot clad surfaces; increase duration of the cycle due to load-follow operation. Actual knowledge on corrosion rates, based partly on laboratory tests, is insufficient to insure that external clad corrosion will not constitute a limitation to these improvements. Therefore, additional testing within representative conditions is felt necessary [fr

Corrosion control in nuclear fuel reprocessing

International Nuclear Information System (INIS)

Steele, D.F.

1986-01-01

This article looks in detail at tribology-related hazards of corrosion in irradiated fuel reprocessing plants and tries to identify and minimize problems which could contribute to disaster. First, the corrosion process is explained. Then the corrosion aspects at each of four stages in reprocessing are examined, with particular reference to oxide fuel reprocessing. The four stages are fuel receipt and storage, fuel breakdown and dissolution, solvent extraction and product concentration and waste management. Results from laboratory and plant corrosion trails are used at the plant design stage to prevent corrosion problems arising. Operational procedures which minimize corrosion if it cannot be prevented at the design stage, are used. (UK)

[Effect of fluoride concentration on the corrosion behavior of cobalt-chromium alloy fabricated by two different technology processes].

Science.gov (United States)

Qiuxia, Yang; Ying, Yang; Han, Xu; Di, Wu; Ke, Guo

2016-02-01

This study aims to determine the effect of fluoride concentration on the corrosion behavior of cobalt-chromium alloy fabricated by two different technology processes in a simulated oral environment. A total of 15 specimens were employed with selective laser melting (SLM) and another 15 for traditional casting (Cast) in cobalt-chromium alloy powders and blocks with the same material composition. The corrosion behavior of the specimens was studied by potentiodynamic polarization test under different oral environments with varying solubilities of fluorine (0, 0.05%, and 0.20% for each) in acid artificial saliva (pH = 5.0). The specimens were soaked in fluorine for 24 h, and the surface microstructure was observed under a field emission scanning electron microscope after immersing the specimens in the test solution at constant temperature. The corrosion potential (Ecorr) value of the cobalt-chromium alloy cast decreased with increasing fluoride concentration in acidic artificial saliva. The Ecorr, Icorr, and Rp values of the cobalt-chromium alloy fabricated by two different technology processes changed significantly when the fluoride concentration was 0.20% (P technology processes exhibited a statistically significant difference. The Icorr value of the cobalt-chromium alloy cast was higher than that in the SLM group cobalt-chromium alloy when the fluoride concentration was 0.20% (P technology processes. The corrosion resistance of the cobalt-chromium alloy cast was worse than that of the SLM group cobalt-chromium alloy when the fluoride concentration was 0.20%.

Monitoring corrosion and chemistry phenomena in supercritical aqueous systems

International Nuclear Information System (INIS)

Macdonald, D.D.; Pang, J.; Liu, C.; Kriksunov, L.; Medina, E.; Villa, J.; Bueno, J.

1994-01-01

The in situ monitoring of the chemistry and electrochemistry of aqueous heat transport fluids in thermal (nuclear and fossil) power plants is now considered essential if adequate assessment and close control of corrosion and mass transfer phenomena are to be achieved. Because of the elevated temperatures and pressures involved. new sensor technologies are required that are able to measure key parameters under plant operating conditions for extended periods of time. In this paper, the authors outline a research and development program that is designed to develop practical sensors for use in thermal power plants. The current emphasis is on sensors for measuring corrosion potential, pH, the concentrations of oxygen and hydrogen, and the electrochemical noise generated by corrosion processes at temperatures ranging from ∼250 C to 500 C. The program is currently at the laboratory stage, but testing of prototype sensors in a coal-fired supercritical power plant in Spain will begin shortly

Archaeological analogs and corrosion

International Nuclear Information System (INIS)

David, D.

2008-01-01

In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

Corrosion analysis of decommissioned carbon steel waste water tanks at Brookhaven National Laboratory

International Nuclear Information System (INIS)

Soo, P.; Roberts, T.C.

1995-07-01

A corrosion analysis was carried out on available sections of carbon steels taken from two decommissioned radioactive waste water tanks at Brookhaven National Laboratory. One of the 100,000 gallon tanks suffered from a pinhole failure in the wall which was subsequently patched. From the analysis it was shown that this leak, and two adjacent leaks were initiated by a discarded copper heating coil that had been dropped into the tank during service. The failure mechanism is postulated to have been galvanic attack at points of contact between the tank structure and the coil. Other leaks in the two tanks are also described in this report

Simulation of Fatigue Crack Initiation at Corrosion Pits With EDM Notches

Science.gov (United States)

Smith, Stephen W.; Newman, John A.; Piascik, Robert S.

2003-01-01

Uniaxial fatigue tests were conducted to compare the fatigue life of laboratory produced corrosion pits, similar to those observed in the shuttle main landing gear wheel bolt-hole, and an electro-discharged-machined (EDM) flaw. EDM Jaws are used to simulate corrosion pits during shuttle wheel (dynamometer) testing. The aluminum alloy, (AA 7050) laboratory fatigue tests were conducted to simulate the local stress level contained in the wheel bolt-hole. Under this high local stress condition, the EDM notch produced a fatigue life similar to test specimens containing corrosion pits of similar size. Based on the laboratory fatigue test results, the EDM Jaw (semi-circular disc shaped) produces a local stress state similar to corrosion pits and can be used to simulate a corrosion pit during the shuttle wheel dynamometer tests.

The marine corrosion program developed by Nuclebras

International Nuclear Information System (INIS)

Moreira, P.A.P.; Quinan, M.A.

1986-01-01

A marine corrosion program is being developed by NUCLEBRAS and NUCLEN. This program consists in carrying out non-accelerated experiments in marine atmosphere, with immersion in sewater and laboratory accelerated tests. The purpose is to obtain a correlation between the corrosion rates observed in non-accelerated conditions and laboratory tests. Through these results it is inteded, only with laboratory tests, to estimate the bahavior of similar materials when tsted in similar marine atmosphereic conditions. Some aspects observed in the implementation of the program and some results so far obtained are discussed. (Author) [pt

Proceedings of symposium on technology in laboratories

International Nuclear Information System (INIS)

2008-03-01

The Symposium on Technology in Laboratories was held on both 10th and 11th March 2008 at Ceratopia Toki in Toki city, Gifu Prefecture, Japan, which hosted by the National Institute for Fusion Science (NIFS). 287 people participated and 97 papers were presented from many universities, national laboratories, technical colleges, and some industries in Japan. Technical experience and new techniques were reported and discussed in four fields: technology of fabrication and cryogenics', 'device technology', 'diagnostic and control system', and 'computer and processing'. The 37 of the presented papers are indexed individually. (J.P.N.)

Technology transfer from accelerator laboratories (challenges and opportunities)

International Nuclear Information System (INIS)

Verma, V.K.; Gardner, P.L.

1994-06-01

It is becoming increasingly evident that technology transfer from research laboratories must be a key element of their comprehensive strategic plans. Technology transfer involves using a verified and organized knowledge and research to develop commercially viable products. Management of technology transfer is the art of organizing and motivating a team of scientists, engineers and manufacturers and dealing intelligently with uncertainties. Concurrent engineering is one of the most effective approaches to optimize the process of technology transfer. The challenges, importance, opportunities and techniques of transferring technology from accelerator laboratories are discussed. (author)

A Laboratory Course in Technological Chemistry.

Science.gov (United States)

Wiseman, P.

1986-01-01

Describes a laboratory course taught at the University of Manchester Institute of Science and Technology (United Kingdom) which focuses on the preparation, properties, and applications of end-use products of the chemical industry. Outlines laboratory experiments on dyes, fibers, herbicides, performance testing, antioxidants, and surface active…

Corrosion Monitoring System

Energy Technology Data Exchange (ETDEWEB)

Dr. Russ Braunling

2004-10-31

The Corrosion Monitoring System (CMS) program developed and demonstrated a continuously on-line system that provides real-time corrosion information. The program focused on detecting pitting corrosion in its early stages. A new invention called the Intelligent Ultrasonic Probe (IUP) was patented on the program. The IUP uses ultrasonic guided waves to detect small defects and a Synthetic Aperture Focusing Technique (SAFT) algorithm to provide an image of the pits. Testing of the CMS demonstrated the capability to detect pits with dimensionality in the sub-millimeter range. The CMS was tested in both the laboratory and in a pulp and paper industrial plant. The system is capable of monitoring the plant from a remote location using the internet.

Hanford double shell tank corrosion monitoring instrument trees

International Nuclear Information System (INIS)

Nelson, J.L.

1995-03-01

High-level nuclear wastes at the Hanford site are stored underground in carbon steel double-shell and single-shell tanks - (DSTs and SSTS). Westinghouse Hanford Company is considering installation of a prototype corrosion monitoring instrument tree in at least one DST in the summer of 1995. The instrument tree will have the ability to detect and discriminate between uniform corrosion, stress corrosion cracking (SCC), and pitting. Additional instrument trees will follow in later years. Proof-of-technology testing is currently underway for the use of commercially available electric field pattern (EFP) analysis and electrochemical noise (EN) corrosion monitoring equipment. Creative use and combinations of other existing technologies is also being considered. Successful demonstration of these technologies will be followed by the development of a Hanford specific instrument tree. The first instrument tree will incorporate one of these technologies. Subsequent trees may include both technologies, as well as a more standard assembly of corrosion coupons. Successful development of these trees will allow their application to single shell tanks and the transfer of technology to other U.S. Department of Energy (DOE) sites

Influence of remanent magnetization on pitting corrosion in pipeline steel

Energy Technology Data Exchange (ETDEWEB)

Espina-Hernandez, J. H. [ESIME Zacatenco, SEPI Electronica Instituto Politecnico Nacional Mexico, D. F. (Mexico); Caleyo, F.; Hallen, J. M. [DIM-ESIQIE, Instituto Politecnico Nacional Mexico D. F. (Mexico); Lopez-Montenegro, A.; Perez-Baruch, E. [Pemex Exploracion y Produccion, Region Sur Villahermosa, Tabasco (Mexico)

2010-07-01

Statistical studies performed in Mexico indicate that leakage due to external pitting corrosion is the most likely cause of failure of buried pipelines. When pipelines are inspected with the magnetic flux leakage (MFL) technology, which is routinely used, the magnetization level of every part of the pipeline changes as the MFL tool travels through it. Remanent magnetization stays in the pipeline wall after inspection, at levels that may differ from a point to the next. This paper studies the influence of the magnetic field on pitting corrosion. Experiments were carried out on grade 52 steel under a level of remanent magnetization and other laboratory conditions that imitated the conditions of a pipeline after an MLF inspection. Non-magnetized control samples and magnetized samples were subjected to pitting by immersion in a solution containing chlorine and sulfide ions for seven days, and then inspected with optical microscopy. Results show that the magnetic field in the pipeline wall significantly increases pitting corrosion.

National Laboratory of Synchrotron Radiation: technologic potential

International Nuclear Information System (INIS)

Silva, C.E.T.G. da; Rodrigues, A.R.D.

1987-01-01

The technological or industrial developments based on the accumulated experience by research group of condensed matter physics, in Brazil, are described. The potential of a National Laboratory of Synchrotron Radiation for personnel training, absorption and adaptation of economically important technologies for Brazil, is presented. Examples of cooperations between the Laboratory and some national interprises, and some industrial applications of the synchrotron radiation are done. (M.C.K.) [pt

Corrosion behavior of Zircaloy 4 cladding material. Evaluation of the hydriding effect

International Nuclear Information System (INIS)

Blat, M.

1997-04-01

In this work, particular attention has been paid to the hydriding effect in PIE and laboratory test to validate a detrimental hydrogen contribution on Zircaloy 4 corrosion behavior at high burnup. Laboratory corrosion tests results confirm that hydrides have a detrimental role on corrosion kinetics. This effect is particularly significant for cathodic charged samples with a massive hydride outer layer before corrosion test. PIE show that at high burnup a hydride layer is formed underneath the metal/oxide interface. The results of the metallurgical examinations are discussed with respect to the possible mechanisms involved in this detrimental effect of hydrogen. Therefore, according to the laboratory tests results and PIE, hydrogen could be a strong contributor to explain the increase in corrosion rate at high burnup. (author)

Standard guide for laboratory simulation of corrosion under insulation

CERN Document Server

American Society for Testing and Materials. Philadelphia

2007-01-01

1.1 This guide covers the simulation of corrosion under insulation (CUI), including both general and localized attack, on insulated specimens cut from pipe sections exposed to a corrosive environment usually at elevated temperature. It describes a CUI exposure apparatus (hereinafter referred to as a CUI-Cell), preparation of specimens, simulation procedures for isothermal or cyclic temperature, or both, and wet/dry conditions, which are parameters that need to be monitored during the simulation and the classification of simulation type. 1.2 The application of this guide is broad and can incorporate a range of materials, environments and conditions that are beyond the scope of a single test method. The apparatus and procedures contained herein are principally directed at establishing acceptable procedures for CUI simulation for the purposes of evaluating the corrosivity of CUI environments on carbon and low alloy pipe steels, and may possibly be applicable to other materials as well. However, the same or simi...

Integrated analytical methodologies for the study of corrosion processes in archaeological bronzes

Energy Technology Data Exchange (ETDEWEB)

Alberghina, Maria Francesca; Barraco, Rosita; Brai, Maria; Schillaci, Tiziano, E-mail: tschillaci@unipa.it; Tranchina, Luigi

2011-02-15

The investigations on structure and micro-chemical composition of archaeological metal alloys are needed in archaeometry. The aim of this study is devoted both to acquire information about their provenance and production technology, and to improve our understanding about the corrosion processes. In this paper we present the study of the corrosion phenomena of bronze samples, laboratory-made according to binary, ternary and quaternary alloys typical of Roman archaeometallurgical production through an integrated methodology based on the use of non or micro invasive physical techniques. Among the analysed samples, two were artificially aged through burial in the archaeological site of Tharros, along the west coast of Sardinia (Italy). The corrosion products, typical of the bronzes in archaeological sites near the sea, have been characterized by non invasive and micro-destructive measurements. In particular, the corrosion patinas were examined through optical microscopy, scanning electron microscopy and microanalysis, X-ray fluorescence and laser ablation spectroscopy. The use of integrated technologies allowed us to determine both the elemental composition and surface morphology of the patina, highlighting the correlation between patina nature and chemical composition of the burial context. Moreover, data obtained by the laser-induced breakdown spectroscopy along the depth profile on the samples, have yielded information about the stratigraphic layers of corrosion products and their growth. Finally, the depth profiles allowed us to verify both the chemical elements constituting the patina, the metal ions constituting the alloy and the occurrence of migration phenomena from bulk to the surface.

Integrated analytical methodologies for the study of corrosion processes in archaeological bronzes

International Nuclear Information System (INIS)

Alberghina, Maria Francesca; Barraco, Rosita; Brai, Maria; Schillaci, Tiziano; Tranchina, Luigi

2011-01-01

The investigations on structure and micro-chemical composition of archaeological metal alloys are needed in archaeometry. The aim of this study is devoted both to acquire information about their provenance and production technology, and to improve our understanding about the corrosion processes. In this paper we present the study of the corrosion phenomena of bronze samples, laboratory-made according to binary, ternary and quaternary alloys typical of Roman archaeometallurgical production through an integrated methodology based on the use of non or micro invasive physical techniques. Among the analysed samples, two were artificially aged through burial in the archaeological site of Tharros, along the west coast of Sardinia (Italy). The corrosion products, typical of the bronzes in archaeological sites near the sea, have been characterized by non invasive and micro-destructive measurements. In particular, the corrosion patinas were examined through optical microscopy, scanning electron microscopy and microanalysis, X-ray fluorescence and laser ablation spectroscopy. The use of integrated technologies allowed us to determine both the elemental composition and surface morphology of the patina, highlighting the correlation between patina nature and chemical composition of the burial context. Moreover, data obtained by the laser-induced breakdown spectroscopy along the depth profile on the samples, have yielded information about the stratigraphic layers of corrosion products and their growth. Finally, the depth profiles allowed us to verify both the chemical elements constituting the patina, the metal ions constituting the alloy and the occurrence of migration phenomena from bulk to the surface.

Chemical Industry Corrosion Management: A Comprehensive Information System (ASSET 2). Final Report

Energy Technology Data Exchange (ETDEWEB)

John, Randy C. [Shell Global Solutions, Houston, TX (United States); Young, Arthur L. [Humberside Solutions, Toronto, ON (Canada); Pelton, Arthur D. [CRCT, Ecole Polytechnique de Montreal, Quebec (Canada); Thompson, William T. [Royal Military College of Canada, Kingston, ON (Canada); Wright, Ian G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2008-10-10

The research sponsored by this project has greatly expanded the ASSET corrosion prediction software system to produce a world-class technology to assess and predict engineering corrosion of metals and alloys corroding by exposure to hot gases. The effort included corrosion data compilation from numerous industrial sources and data generation at Shell Oak Ridge National Laboratory and several other companies for selected conditions. These data were organized into groupings representing various combinations of commercially available alloys and corrosion by various mechanisms after acceptance via a critical screening process to ensure the data were for alloys and conditions, which were adequately well defined, and of sufficient repeatability. ASSET is the largest and most capable, publicly-available technology in the field of corrosion assessment and prediction for alloys corroding by high temperature processes in chemical plants, hydrogen production, energy conversion processes, petroleum refining, power generation, fuels production and pulp/paper processes. The problems addressed by ASSET are: determination of the likely dominant corrosion mechanism based upon information available to the chemical engineers designing and/or operating various processes and prediction of engineering metal losses and lifetimes of commercial alloys used to build structural components. These assessments consider exposure conditions (metal temperatures, gas compositions and pressures), alloy compositions and exposure times. Results of the assessments are determination of the likely dominant corrosion mechanism and prediction of the loss of metal/alloy thickness as a function of time, temperature, gas composition and gas pressure. The uses of these corrosion mechanism assessments and metal loss predictions are that the degradation of processing equipment can be managed for the first time in a way which supports efforts to reduce energy consumption, ensure structural integrity of equipment

Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

Energy Technology Data Exchange (ETDEWEB)

Aghion, E., E-mail: egyon@bgu.ac.il; Perez, Y.

2014-10-15

Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

A Review of Research on Technology-Assisted School Science Laboratories

Science.gov (United States)

Wang, Chia-Yu; Wu, Hsin-Ka; Lee, Silvia Wen-Yu; Hwang, Fu-Kwun; Chang, Hsin-Yi; Wu, Ying-Tien; Chiou, Guo-Li; Chen, Sufen; Liang, Jyh-Chong; Lin, Jing-Wen; Lo, Hao-Chang; Tsai, Chin-Chung

2014-01-01

Studies that incorporate technologies into school science laboratories have proliferated in the recent two decades. A total of 42 studies published from 1990 to 2011 that incorporated technologies to support school science laboratories are reviewed here. Simulations, microcomputer-based laboratories (MBLs), and virtual laboratories are commonly…

Development of corrosion testing equipment under heat transfer and irradiation conditions to evaluate corrosion resistance of materials used in acid recovery evaporator. Contract research

International Nuclear Information System (INIS)

Motooka, Takafumi; Numata, Masami; Kiuchi, Kiyoshi

2002-01-01

We have been evaluated the safety for corrosion of various metals applied to acid recovery evaporators by the mock-up tests using small scaled equipment and the reference tests in laboratories with small specimens. These tests have been conducted under-radioactive environment. The environment in practical reprocessing plants has many radioactive species. Therefore, the effect of irradiation on corrosion should be evaluated in detail. In this study, we have developed the corrosion testing equipment, which is employed to simulate environments in the acid recovery evaporators. This report describes the specification of corrosion testing equipment and the results of primary, reference and hot tests. Using the equipment, the corrosion test under heat transfer and irradiation conditions have been carried out for 930 hours in safety. It is expectable that useful corrosion test data in radioactive environment are accumulated with this equipment in future, and help the adequate choice of corrosion test condition in laboratories. (author)

Electrochemical noise based corrosion monitoring: FY 2001 final report

International Nuclear Information System (INIS)

EDGAR, C.

2001-01-01

Underground storage tanks made of mild steel are used to contain radioactive waste generated by plutonium production at the Hanford Site. Corrosion of the walls of these tanks is a major issue. Corrosion monitoring and control are currently provided at the Hanford Site through a waste chemistry sampling and analysis program. In this process, tank waste is sampled, analyzed and compared to a selection of laboratory exposures of coupons in simulated waste. Tank wall corrosion is inferred by matching measured tank chemistries to the results of the laboratory simulant testing. This method is expensive, time consuming, and does not yield real-time data. Corrosion can be monitored through coupon exposure studies and a variety of electrochemical techniques. A small number of these techniques have been tried at Hanford and elsewhere within the DOE complex to determine the corrosivity of nuclear waste stored in underground tanks [1]. Coupon exposure programs, linear polarization resistance (LPR), and electrical resistance techniques have all been tried with limited degrees of success. These techniques are most effective for monitoring uniform corrosion, but are not well suited for early detection of localized forms of corrosion such as pitting and stress corrosion cracking (SCC). Pitting and SCC have been identified as the most likely modes of corrosion failure for Hanford Double Shell Tanks (DST'S) [2-3]. Over the last 20 years, a new corrosion monitoring system has shown promise in detecting localized corrosion and measuring uniform corrosion rates in process industries [4-20]. The system measures electrochemical noise (EN) generated by corrosion. The term EN is used to describe low frequency fluctuations in current and voltage associated with corrosion. In their most basic form, EN-based corrosion monitoring systems monitor and record fluctuations in current and voltage over time from electrodes immersed in an environment of interest. Laboratory studies and field

BWR steel containment corrosion

Energy Technology Data Exchange (ETDEWEB)

Tan, C.P.; Bagchi, G.

1996-04-01

The report describes regulatory actions taken after corrosion was discovered in the drywell at the Oyster Creek Plant and in the torus at the Nine Mile Point 1 Plant. The report describes the causes of corrosion, requirements for monitoring corrosion, and measures to mitigate the corrosive environment for the two plants. The report describes the issuances of generic letters and information notices either to collect information to determine whether the problem is generic or to alert the licensees of similar plants about the existence of such a problem. Implementation of measures to enhance the containment performance under severe accident conditions is discussed. A study by Brookhaven National Laboratory (BNL) of the performance of a degraded containment under severe accident conditions is summarized. The details of the BNL study are in the appendix to the report.

Corrosion problems in PWR steam generators

International Nuclear Information System (INIS)

Weber, J.; Suery, P.

1976-01-01

Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

Research process of nondestructive testing pitting corrosion in metal material

Directory of Open Access Journals (Sweden)

Bo ZHANG

2017-12-01

Full Text Available Pitting corrosion directly affects the usability and service life of metal material, so the effective nondestructive testing and evaluation on pitting corrosion is of great significance for fatigue life prediction because of data supporting. The features of pitting corrosion are elaborated, and the relation between the pitting corrosion parameters and fatigue performance is pointed out. Through introducing the fundamental principles of pitting corrosion including mainly magnetic flux leakage inspection, pulsed eddy current and guided waves, the research status of nondestructive testing technology for pitting corrosion is summarized, and the key steps of nondestructive testing technologies are compared and analyzed from the theoretical model, signal processing to industrial applications. Based on the analysis of the signal processing specificity of different nondestructive testing technologies in detecting pitting corrosion, the visualization combined with image processing and signal analysis are indicated as the critical problems of accurate extraction of pitting defect information and quantitative characterization for pitting corrosion. The study on non-contact nondestructive testing technologies is important for improving the detection precision and its application in industries.

Condensate polisher application for PWR steam generator corrosion control

International Nuclear Information System (INIS)

Sawochka, S.G.; Leibovitz, J.; Siegwarth, D.P.; Pearl, W.L.

1981-01-01

The evolution of corrosion attack modes particularly in recirculating U-tube PWR steam generators has dictated a thorough review of the advantages and disadvantages of condensate polishing. Analytical modeling techniques to qualitatively predict crevice chemistry variations resulting from steam generator bulk water variations have allowed valuable insights to be developed. Modeling results complemented by steam generator and laboratory corrosion data will be employed to set condensate demineralizer effluent specifications consistent with control of steam generator corrosion. Laboratory and plant studies are being performed to demonstrate achievability of necessary effluent specifications. (author)

Strain rate effects in stress corrosion cracking

Energy Technology Data Exchange (ETDEWEB)

Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)

1990-03-01

Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

Status of Database for Electrochemical Noise Based Corrosion Monitoring

International Nuclear Information System (INIS)

EDGEMON, G.L.

1999-01-01

Underground storage tanks made of mild steel are used to contain radioactive waste generated by plutonium production at the Hanford Site. Corrosion of the walls of these tanks is a major issue. Corrosion-related failure of waste tank walls could lead to the leakage of radioactive contaminants to the soil and groundwater. It is essential to monitor corrosion conditions of the tank walls to determine tank integrity and ensure safe waste storage until retrieval and final waste disposal can be accomplished. Corrosion monitoring/control is currently provided at the Hanford Site through a waste chemistry sampling and analysis program. In this process, tank waste is sampled, analyzed and compared to a selection of laboratory exposures of coupons in simulated waste. Tank wall corrosion is inferred by matching measured tank chemistries to the results of the laboratory simulant testing. This method is expensive, time consuming, and does not yield real-time data. A project to improve the Hanford Site's corrosion monitoring strategy was started in 1995

Performace Of Multi-Probe Corrosion Monitoring Systems At The Hanford Site

International Nuclear Information System (INIS)

Carothers, K.D.; Boomer, K.D.; Anda, V.S.; Dahl, M.M.; Edgemon, G.L.

2010-01-01

Between 2007 and 2009, several different multi-probe corrosion monitoring systems were designed and installed in high-level nuclear waste tanks at the U.S. Department of Energy's Hanford Site in WaShington State. The probe systems are being monitored to ensure waste tanks operate in regions that minimize localized corrosion (i.e., pitting) and stress corrosion cracking. The corrosion monitoring systems have been installed in wastes with different chemistry types. An ongoing effort during the same time period has generated non-radioactive simulants that are tested in the laboratory to establish baseline corrosion monitoring system performance and characterize data to allow interpretation of readings from the multiple corrosion monitoring systems. Data collection from these monitoring systems has reached the point where the results allow comparison with the laboratory testing. This paper presents analytical results from the corrosion monitoring system development program.

Laboratory testing of glasses for Lockheed Idaho Technology Company: Final report

International Nuclear Information System (INIS)

Ellison, A.J.G.; Buck, E.C.; Dietz, N.L.; Ebert, W.L.; Luo, J.S.; Wolf, S.F.; Bates, J.K.

1997-06-01

Tests have been conducted at Argonne National Laboratory (ANL) in support of the efforts of Lockheed Idaho Technology Company (LITCO) to vitrify high-level waste calcines. Tests were conducted with three classes of LITCO glass formulations: Formula 127 (fluorine-bearing), Formula 532 (fluorine-free), and 630 series (both single- and mixed-alkali) glasses. The test matrices included, as appropriate, the Product Consistency Test Method B (PCT-B), the Materials Characterization Center Test 1 (MCC-1), and the Argonne vapor hydration test (VHT). Test durations ranged from 7 to 183 d. In 7-d PCT-Bs, normalized mass losses of major glass-forming elements for the LITCO glasses are similar to, or lower than, normalized mass losses obtained for other domestic candidate waste glasses. Formula 532 glasses form zeolite alteration phases relatively early in their reaction with water. The formation of those phases increased the dissolution rate. In contrast, the Formula 127 glass is highly durable and forms alteration phases only after prolonged exposure to water in tests with very high surface area to volume ratios; these alteration phases have a relatively small effect on the rate of glass corrosion. No alteration phases formed within the maximum test duration of 183 d in PCT-Bs with the 630 series glasses. The corrosion behavior of the mixed-alkali 630 series glasses is similar to that of 630 series glasses containing sodium alone. In VHTs, both single- and mixed-alkali glasses form zeolite phases that increase the rate of glass reaction. The original 630 series glasses and those based on a revised surrogate calcine formulation react at the same rate in PCT-Bs and form the same major alteration phases in VHTs

Filling the gaps in SCWR materials research: advanced nuclear corrosion research facilities in Hamilton

International Nuclear Information System (INIS)

Krausher, J.L.; Zheng, W.; Li, J.; Guzonas, D.; Botton, G.

2011-01-01

Research efforts on materials selection and development in support of the design of supercritical water-cooled reactors (SCWRs) have produced a considerable amount of data on corrosion, creep and other related properties. Summaries of the data on corrosion [1] and stress corrosion cracking [2] have recently been produced. As research on the SCWR advances, gaps and limitations in the published data are being identified. In terms of corrosion properties, these gaps can be seen in several areas, including: 1) the test environment, 2) the physical and chemical severity of the tests conducted as compared with likely reactor service/operating conditions, and 3) the test methods used. While some of these gaps can be filled readily using existing facilities, others require the availability of advanced test facilities for specific tests and assessments. In this paper, highlights of the new materials research facilities jointly established in Hamilton by CANMET Materials Technology Laboratory and McMaster University are presented. (author)

Laboratory testing of LITCO glasses

International Nuclear Information System (INIS)

Ellison, A.; Wolf, S.; Buck, E.; Luo, J.S.; Dietz, N.; Bates, J.K.; Ebert, W.L.

1995-01-01

The purpose of this program is to measure, the intermediate and long-term durability of glasses developed by Lockheed Idaho Technology Co. (LITCO) for the immobilization of calcined radioactive wastes. The objective is to use accelerated corrosion tests as an aid in developing durable waste form compositions. This is a report of tests performed on two LITCO glass compositions, Formula 127 and Formula 532. The main avenue for release of radionuclides into the environment in a geologic repository is the reaction of a waste glass with ground water, which alters the glass and releases its components into solution. These stages in glass corrosion are analyzed by using accelerated laboratory tests in which the ratio of sample surface area to solution volume, SA/V, is varied. At low SA/V, the solution concentrations of glass corrosion products remain low and the reaction approaches the forward rate. At higher SA/V the solution approaches saturation levels for glass corrosion products. At very high SA/V the solution is rapidly saturated in glass corrosion products and secondary crystalline phases precipitate. Tests at very high SA/V provide information about the composition of the solution at saturation or, when no solution is recovered, the identities and the order of appearance of secondary crystalline phases. Tests were applied to Formula 127 and Formula 532 glasses to provide information about the interim and long-term stages in glass corrosion

Corrosion-Mitigating, Bondable, Fluorinated Barrier Coating for Anodized Magnesium

Science.gov (United States)

2016-05-01

ARL-TR-7669 ● MAY 2016 US Army Research Laboratory Corrosion -Mitigating, Bondable, Fluorinated Barrier Coating for Anodized...ARL-TR-7669 ● MAY 2016 US Army Research Laboratory Corrosion -Mitigating, Bondable, Fluorinated Barrier Coating for Anodized...TO THE ABOVE ADDRESS. 1. REPORT DATE (DD-MM-YYYY) May 2016 2. REPORT TYPE Final 3. DATES COVERED (From - To) January–December 2015 4. TITLE

Sandia National Laboratories: CRISPR genome-editing technology

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Programs Nuclear Weapons About Nuclear Weapons Safety & Security Weapons Science & Technology Robotics R&D 100 Awards Laboratory Directed Research & Development Technology Deployment Centers

Sandia National Laboratories: Microsystems Science & Technology Center

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Programs Nuclear Weapons About Nuclear Weapons Safety & Security Weapons Science & Technology Robotics R&D 100 Awards Laboratory Directed Research & Development Technology Deployment Centers

Corrosion Performance of New Generation Aluminum-Lithium Alloys for Aerospace Applications

Science.gov (United States)

Moran, James P.; Bovard, Francine S.; Chrzan, James D.; Vandenburgh, Peter

Over the past several years, a new generation of aluminum-lithium alloys has been developed. These alloys are characterized by excellent strength, low density, and high modulus of elasticity and are therefore of interest for lightweight structural materials applications particularly for construction of current and future aircraft. These new alloys have also demonstrated significant improvements in corrosion resistance when compared with the legacy and incumbent alloys. This paper documents the superior corrosion resistance of the current commercial tempers of these materials and also discusses the corrosion performance as a function of the degree of artificial aging. Results from laboratory corrosion tests are compared with results from exposures in a seacoast atmosphere to assess the predictive capability of the laboratory tests. The correlations that have been developed between the laboratory tests and the seacoast exposures provide confidence that a set of available methods can provide an accurate assessment of the corrosion performance of this new generation of alloys.

A state of the art on electrochemical noise technique. Assessment of corrosion characteristics and development of remedial technology in nuclear materials

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong Jin; Kim, Joung Soo; Kim, Hong Pyo; Lim, Yun Soo; Yi, Yong Sun; Chung, Man Kyo

2003-02-01

The studies for the application of electrochemical noise technique were reviewed in terms of principle, analysing method and application examples of this technique. Because 4% of the economic damage of industry is caused by metallic corrosion, it is important to find and protect corrosive materials and location. By corrosion monitoring of industrial facilities such as nuclear power plant using Electrochemical Noise Measurement(ENM), corrosion attack can be detected and furthermore it can be indicated whether the attacked materials is replaced by new one or not. According to development of control and electronic technology, it was easy to apply ENM to the industry and the interest in ENM also increased. As corrosion is produced on a metal under corrosive environment, local anode(oxidation) and cathode(reduction) are formed. Hence, there is potential difference and current flow between the anode and cathode. ENM is monitoring the potential difference and the current flow with time by high impedance load voltmeter and Zero Resistance Ammeter(ZRA), respectively. The potential difference and current flow generated spontaneously without any application of current and potential between electrodes are monitored by electrochemical noise technique, Thereby ENM can be regarded as the most ideal corrosion monitoring method for the industrial facility and nuclear power plant having corrosion damage and difficulty in access of human body. Moreover, it is possible to obtain the spontaneous and reliable results from the metals damaged by ununiform and localized corrosion such as pitting and SCC using ENM while it is difficult to obtain the reliable result using traditional linear polarization and ac-impedance measurement. In many countries, there are extensive works concerned with application of electrochemical noise technique to corrosion monitoring of nuclear power plant and other industrial facilities, whereas there is little work on this field in Korea. Systematic study for

Research on corrosion mechanism of suspension insulator steel foot of direct current system and measures for corrosion inhibition

Science.gov (United States)

Chen, He; Yang, Yueguang; Su, Guolei; Wang, Xiaoqing; Zhang, Hourong; Sun, Xiaoyu; Fan, Youping

2017-09-01

There are increasingly serious electrocorrosion phenomena on insulator hardware caused by direct current transmission due to the wide-range popularization of extra high voltage direct current transmission engineering in our country. Steel foot corrosion is the main corrosion for insulators on positive polarity side of transmission lines. On one hand, the corrosion leads to the tapering off of steel foot diameter, having a direct influence on mechanical property of insulators; on the other hand, in condition of corrosion on steel foot wrapped in porcelain ware, the volume of the corrosion product is at least 50% more than that of the original steel foot, leading to bursting of porcelain ware, threatening safe operation of transmission lines. Therefore, it is necessary to conduct research on the phenomenon and propose feasible measures for corrosion inhibition. Starting with the corrosion mechanism, this article proposes two measures for corrosion inhibition, and verifies the inhibition effect in laboratory conditions, providing reference for application in engineering.

Cab technology integration laboratory demonstration with moving map technology

Science.gov (United States)

2013-03-31

A human performance study was conducted at the John A. Volpe National Transportation Systems Center (Volpe Center) using a locomotive research simulatorthe Cab Technology Integration Laboratory (CTIL)that was acquired by the Federal Railroad Ad...

A Technique for Dynamic Corrosion Testing in Liquid Lead Alloys

Energy Technology Data Exchange (ETDEWEB)

Loewen, Eric Paul; Davis, Cliff Bybee; Mac Donald, Philip Elsworth

2001-04-01

An experimental apparatus for the investigation of the flow-assisted dissolution and precipitation (corrosion) of potential fuel cladding and structural materials to be used in liquid lead alloy cooled reactors has been designed. This experimental project is part of a larger research effort between Idaho National Engineering and Environmental Laboratory (INEEL) and Massachusetts Institute of Technology to investigate the suitability of lead, lead-bismuth, and other lead alloys for cooling fast reactors designed to produce low-cost electricity as well as for actinide burning. The INEEL forced convection corrosion cell consists of a small heated vessel with a shroud and gas flow system. The gas flow rates, heat input, and shroud and vessel dimensions have been adjusted so that a controlled coolant flow rate, temperature, and oxygen potential are created within the downcomer located between the shroud and vessel wall. The ATHENA computer code was used to design the experimental apparatus and estimate the fluid conditions. The corrosion cell will test steel that is commercially available in the U. S. to temperatures above 650oC.

Corrosion '98: 53. annual conference and exposition, proceedings

International Nuclear Information System (INIS)

Anon.

1998-01-01

This conference was divided into the following sections: Corrosion in Gas Treating; Problems and Solutions in Commercial Building Water Systems; Green Corrosion/Scale Inhibitors; Atmospheric Corrosion; AIRPOL Update/98; Rubber Lining--Answers to Many Problems; Interference Problems; Environmental Assisted Cracking: Fundamental Research and Industrial Applications; Corrosion in Nuclear Systems; New Developments in Scale and Deposit Control; Corrosion and Corrosion Protection in the Transportation Industries; What's All the Noise About--Electrochemical That Is; Refining Industry Corrosion; Corrosion Problems in Military Hardware: Case Histories, Fixes and Lessons Learned; Cathodic Protection Test Methods and Instrumentation for Underground and On-grade Pipelines and Tanks; Recent Developments in Volatile Corrosion Inhibitors; Corrosion in Supercritical Fluids; Microbiologically Influenced Corrosion; Advances in Understanding and Controlling CO 2 Corrosion; Managing Corrosion with Plastics; Material Developments for Use in Exploration and Production Environments; Corrosion in Cold Regions; The Effect of Downsizing and Outsourcing on Cooling System Monitoring and Control Practices; New Developments in Mechanical and Chemical Industrial Cleaning; Mineral Scale Deposit Control in Oilfield Related Operations; Biocides in Cooling Water; Corrosion and Corrosion Control of Reinforced Concrete Structures; Materials Performance for Fossil Energy Conversion Systems; Marine corrosion; Thermal Spray--Coating and Corrosion Control; Flow Effects on Corrosion in Oil and Gas Production; Corrosion Measurement Technologies; Internal Pipeline Monitoring--Corrosion Monitoring, Intelligent Pigging and Leak Detection; Cathodic Protection in Natural Waters; Corrosion in Radioactive Liquid Waste Systems; On-line Hydrogen Permeation Monitoring Equipment and Techniques, State of the Art; Water Reuse and Recovery; Performance of Materials in High Temperature Environments; Advances in Motor

Corrosion monitoring during a chemical cleaning

International Nuclear Information System (INIS)

Delepine, J.; Feron, D.; Roy, M.

1994-01-01

In order to estimate the possible corrosion induced by the chemical cleaning, a corrosion monitoring has been realized during the cleaning of the secondary circuit (including the model boiler) of ORION loop. It included coupons and electrodes and has required a preliminary setting in laboratory. The electrochemical device which was used during the chemical cleaning included two reference electrodes (Ag/AgCl) and eight metallic electrodes (carbon steel, stainless steel, Alloy 600 and Alloy 690) for free corrosion potential monitoring, three other carbon steel electrodes for instantaneous corrosion rate measurements by polarization resistance and three coupling devices with different surface ratios between carbon steel and Alloy 600. The results showed a good agreement between corrosion rates measured by weight losses on coupons or by electrochemistry (polarization resistance), and an increase of the carbon steel corrosion rate when it was coupled with Alloy 600. (authors). 5 figs., 2 tabs., 3 refs

High Temperature Corrosion on Biodust Firing

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi

The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... by the combined use of complementary information from microscopy, energy dispersive X-ray spectroscopy and various X-ray diffraction characterization techniques. In light of the wide variation in operating conditions in biomass fired power plants, systematic and well-controlled, but realistic laboratory scale...

Proceedings of the symposium on technology in laboratories

International Nuclear Information System (INIS)

1988-10-01

The Symposium on Technology in Laboratories was held on March 29 and 30, 1988 at Toyota Auditorium in Nagoya University. This symposium was hosted by Institute of Plasma Physics. Participants were about 210 and 54 papers were presented from many of Japanese universities and laboratories. Technical experience and new technics were reported and discussed divided into five sessions; technologies of manufacture, cryogenic, diagonostic and control system, computer and experimental apparatus. (author)

A novel capacitance sensor for fireside corrosion measurement

Science.gov (United States)

Ban, Heng; Li, Zuoping

2009-11-01

Fireside corrosion in coal-fired power plants is a leading mechanism for boiler tube failures. Online monitoring of fireside corrosion can provide timely data to plant operators for mitigation implementation. This paper presents a novel sensor concept for measuring metal loss based on electrical capacitance. Laboratory-scale experiments demonstrated the feasibility of design, fabrication, and operation of the sensor. The fabrication of the prototype sensor involved sputtering deposition of a thin metal coating with varying thickness on a ceramic substrate. Corrosion metal loss resulted in a proportional decrease in electrical capacitance of the sensor. Laboratory experiments using a muffle furnace with an oxidation environment demonstrated that low carbon steel coatings on ceramic substrate survived cyclic temperatures over 500 °C. Measured corrosion rates of sputtered coating in air had an Arrhenius exponential dependence on temperature, with metal thickness loss ranging from 2.0 nm/h at 200 °C to 2.0 μm/h at 400 °C. Uncertainty analysis indicated that the overall measurement uncertainty was within 4%. The experimental system showed high signal-to-noise ratio, and the sensor could measure submicrometer metal thickness changes. The laboratory experiments demonstrated that the sensor concept and measurement system are capable of short term, online monitoring of metal loss, indicating the potential for the sensor to be used for fireside corrosion monitoring and other metal loss measurement.

Erosion-corrosion synergistics in the low erosion regime

International Nuclear Information System (INIS)

Corey, R.G.; Sethi, V.K.

1986-01-01

Many engineering alloys display good high temperature corrosion resistance. However, when they are used in corrosive environments where they are subjected to erosion also, the corrosion resistance has been adversely affected. The phenomenon known as erosion-corrosion is complex and requires detailed investigation of how the erosion and corrosion kinetics interact and compete. At the Kentucky Center for Energy Research Laboratory, an erosion-corrosion tester was used to perform erosion-oxidation tests on 2 1/4 Cr-1 Mo steel at 500-600 0 C using alumina abrasive at low velocities. The erosion-oxidation rate data and morphology of exposed surfaces are consistent with oxide chipping and fracturing being the mode of material loss

Non-destructive elecrochemical monitoring of reinforcement corrosion

DEFF Research Database (Denmark)

Nygaard, Peter Vagn

been widely accepted as a non-destructive ”state of the art” technique for detection of corrosion in concrete structures. And, over the last decade, the trend in corrosion monitoring has moved towards quantitative non-destructive monitoring of the corrosion rate of the steel reinforcement. A few...... corrosion rate measurement instruments have been developed and are commercially available. The main features of these instruments are the combined use of an electrochemical technique for determining the corrosion rate and a so-called ”confinement technique”, which in principle controls the polarised surface...... area of the reinforcement, i.e. the measurement area. Both on-site investigations and laboratory studies have shown that varying corrosion rates are obtained when the various commercially available instruments are used. And in the published studies, conflicting explanations are given illustrating...

Brookhaven National Laboratory technology transfer report, fiscal year 1986

International Nuclear Information System (INIS)

1986-01-01

An increase in the activities of the Office of Research and Technology Applications (ORTA) is reported. Most of the additional effort has been directed to the regional electric utility initiative, but intensive efforts have been applied to the commercialization of a compact synchrotron storage ring for x-ray lithography applications. At least six laboratory technologies are reported as having been transferred or being in the process of transfer. Laboratory accelerator technology is being applied to study radiation effects, and reactor technology is being applied for designing space reactors. Technologies being transferred and emerging technologies are described. The role of the ORTA and the technology transfer process are briefly described, and application assessment records are given for a number of technologies. A mini-incubator facility is also described

Ultrasonic Measurement of Corrosion Depth Development in Concrete Exposed to Acidic Environment

Directory of Open Access Journals (Sweden)

Fan Yingfang

2012-01-01

Full Text Available Corrosion depth of concrete can reflect the damage state of the load-carrying capacity and durability of the concrete structures servicing in severe environment. Ultrasonic technology was studied to evaluate the corrosion depth quantitatively. Three acidic environments with the pH level of 3.5, 2.5, and 1.5 were simulated by the mixture of sulfate and nitric acid solutions in the laboratory. 354 prism specimens with the dimension of 150 mm × 150 mm × 300 mm were prepared. The prepared specimens were first immersed in the acidic mixture for certain periods, followed by physical, mechanical, computerized tomography (CT and ultrasonic test. Damage depths of the concrete specimen under different corrosion states were obtained from both CT and ultrasonic test. Based on the ultrasonic test, a bilinear regression model is proposed to estimate the corrosion depth. It is shown that the results achieved by ultrasonic and CT test are in good agreement with each other. Relation between the corrosion depth of concrete specimen and the mechanical indices such as mass loss, compressive strength, and elastic modulus is discussed in detail. It can be drawn that the ultrasonic test is a reliable nondestructive way to measure the damage depth of concrete exposed to acidic environment.

Three-dimensional printing physiology laboratory technology.

Science.gov (United States)

Sulkin, Matthew S; Widder, Emily; Shao, Connie; Holzem, Katherine M; Gloschat, Christopher; Gutbrod, Sarah R; Efimov, Igor R

2013-12-01

Since its inception in 19th-century Germany, the physiology laboratory has been a complex and expensive research enterprise involving experts in various fields of science and engineering. Physiology research has been critically dependent on cutting-edge technological support of mechanical, electrical, optical, and more recently computer engineers. Evolution of modern experimental equipment is constrained by lack of direct communication between the physiological community and industry producing this equipment. Fortunately, recent advances in open source technologies, including three-dimensional printing, open source hardware and software, present an exciting opportunity to bring the design and development of research instrumentation to the end user, i.e., life scientists. Here we provide an overview on how to develop customized, cost-effective experimental equipment for physiology laboratories.

Investigation of corrosion and stress corrosion cracking in bolting materials on light water reactors

International Nuclear Information System (INIS)

Czajkowski, C.J.

1986-01-01

Laboratory experiments performed at Brookhaven National Laboratory have shown that the concentration of boric acid to a moist paste at approximately the boiling point of water can produce corrosion rates of the order of approximately 3.5mm per year on bolting and piping materials, which values are consistent with service experience. Other failure evaluation experience has shown that primary coolant-lubricant interaction may lead to stress corrosion cracking (SCC) of steam generator manway studs. An investigation was also performed on eleven lubricants and their effects on A193 B7 and A540 B24 bolting materials. H 2 S generation by the lubricants, coefficient of friction results and transgranular SCC of the bolting materials in steam are discussed. (author)

Laboratory technology research - abstracts of FY 1997 projects

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-11-01

The Laboratory Technology Research (LTR) program supports high-risk, multidisciplinary research partnerships to investigate challenging scientific problems whose solutions have promising commercial potential. These partnerships capitalize on two great strengths of this country: the world-class basic research capability of the DOE Energy Research (ER) multi-program national laboratories and the unparalleled entrepreneurial spirit of American industry. A distinguishing feature of the ER multi-program national laboratories is their ability to integrate broad areas of science and engineering in support of national research and development goals. The LTR program leverages this strength for the Nation`s benefit by fostering partnerships with US industry. The partners jointly bring technology research to a point where industry or the Department`s technology development programs can pursue final development and commercialization. Projects supported by the LTR program are conducted by the five ER multi-program laboratories. These projects explore the applications of basic research advances relevant to DOE`s mission over a full range of scientific disciplines. The program presently emphasizes three critical areas of mission-related research: advanced materials; intelligent processing/manufacturing research; and sustainable environments.

Laboratory testing of glasses for Lockheed Idaho Technology Co. - fiscal year 1994 report

International Nuclear Information System (INIS)

Ellison, A.J.G.; Wolf, S.F.; Bates, J.K.

1995-04-01

The purpose of this project is to measure the intermediate and long-term durability of vitrified waste forms developed by Lockheed Idaho Technology Co. (LITCO) for the immobilization of calcined radioactive wastes at Idaho National Engineering Laboratory. Two vitreous materials referred to as Formula 127 and Formula 532, have been subjected to accelerated durability tests to measure their long-term performance. Formula 127 consists of a glass matrix containing 5-10 vol % fluorite (CaF 2 ) as a primary crystalline phase. It shows low releases of glass components to solution in 7-, 28-, 70-, and 140-day Product Consistency Tests performed at 2000 m -1 at 90 degrees C. In these tests, release rates for glass-forming components were similar to those found for durable waste glasses. The Ca and F released by the glass as it corrodes appear to reprecipitate as fluorite. Formula 532 consists of a glass matrix containing 5-10 vol % of an Al-Si-rich primary crystalline phase. The release rates for components other than aluminum are relatively low, but aluminum is released at a much higher rate than is typical for durable waste glasses. Secondary crystalline phases form relatively early during the corrosion of Formula 532 and appear to consist almost entirely of the Al-Si-rich primary phase (or a crystal with the same Al:Si ratio) and a sodium-bearing zeolite. Future test results are expected to highlight the relative importance of primary and secondary crystalline phases to the rate of corrosion of Formula 127 and Formula 532

Brookhaven National Laboratory technology transfer report, fiscal year 1986

Energy Technology Data Exchange (ETDEWEB)

1986-01-01

An increase in the activities of the Office of Research and Technology Applications (ORTA) is reported. Most of the additional effort has been directed to the regional electric utility initiative, but intensive efforts have been applied to the commercialization of a compact synchrotron storage ring for x-ray lithography applications. At least six laboratory technologies are reported as having been transferred or being in the process of transfer. Laboratory accelerator technology is being applied to study radiation effects, and reactor technology is being applied for designing space reactors. Technologies being transferred and emerging technologies are described. The role of the ORTA and the technology transfer process are briefly described, and application assessment records are given for a number of technologies. A mini-incubator facility is also described. (LEW)

Timescale Correlation between Marine Atmospheric Exposure and Accelerated Corrosion Testing

Science.gov (United States)

Montgomery, Eliza L.; Calle, Luz Marina; Curran, Jerone C.; Kolody, Mark R.

2011-01-01

Evaluation of metal-based structures has long relied on atmospheric exposure test sites to determine corrosion resistance in marine environments. Traditional accelerated corrosion testing relies on mimicking the exposure conditions, often incorporating salt spray and ultraviolet (UV) radiation, and exposing the metal to continuous or cyclic conditions of the corrosive environment. Their success for correlation to atmospheric exposure is often a concern when determining the timescale to which the accelerated tests can be related. Accelerated laboratory testing, which often focuses on the electrochemical reactions that occur during corrosion conditions, has yet to be universally accepted as a useful tool in predicting the long term service life of a metal despite its ability to rapidly induce corrosion. Although visual and mass loss methods of evaluating corrosion are the standard and their use is imperative, a method that correlates timescales from atmospheric exposure to accelerated testing would be very valuable. This work uses surface chemistry to interpret the chemical changes occurring on low carbon steel during atmospheric and accelerated corrosion conditions with the objective of finding a correlation between its accelerated and long-term corrosion performance. The current results of correlating data from marine atmospheric exposure conditions at the Kennedy Space Center beachside corrosion test site, alternating seawater spray, and immersion in typical electrochemical laboratory conditions, will be presented. Key words: atmospheric exposure, accelerated corrosion testing, alternating seawater spray, marine, correlation, seawater, carbon steel, long-term corrosion performance prediction, X-ray photoelectron spectroscopy.

Marine atmospheric corrosion of carbon steels

Energy Technology Data Exchange (ETDEWEB)

Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

2015-07-01

Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

Mobile evaporator corrosion test results

International Nuclear Information System (INIS)

Rozeveld, A.; Chamberlain, D.B.

1997-05-01

Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

Microencapsulation of Corrosion Indicators for Smart Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.; Calle, Luz M.; Hanna,Joshua S.; Rawlins, James W.

2011-01-01

A multifunctional smart coating for the autonomous detection, indication, and control of corrosion is been developed based on microencapsulation technology. This paper summarizes the development, optimization, and testing of microcapsules specifically designed for early detection and indication of corrosion when incorporated into a smart coating. Results from experiments designed to test the ability of the microcapsules to detect and indicate corrosion, when blended into several paint systems, show that these experimental coatings generate a color change, indicative of spot specific corrosion events, that can be observed with the naked eye within hours rather than the hundreds of hours or months typical of the standard accelerated corrosion test protocols.. Key words: smart coating, corrosion detection, microencapsulation, microcapsule, pH-sensitive microcapsule, corrosion indicator, corrosion sensing paint

Dental laboratory technology education in China: current situation and challenges.

Science.gov (United States)

Zheng, Liwei; Yue, Li; Zhou, Min; Yu, Haiyang

2013-03-01

Modern dentistry and dental education in China were first introduced from abroad by Dr. Lindsay in 1907. However, advancements in the field of dental laboratory technology did not occur to the same degree in specialties such as prosthodontics and orthodontics. Since the 1990s, orders from abroad demanding dental appliances surged as the image of China as the "world's factory" strengthened. The assembly line model, in which technicians work like simple procedure workers, was rapidly applied to denture production, while the traditional education system and apprenticeship systems demonstrated little progress in these years. The lack of advancement in dental laboratory technology education caused insufficient development in China's dental technology industry. In order to alter the situation, a four-year dental laboratory technology undergraduate educational program was established in 2005 by West China School of Stomatology, Sichuan University (WCSS, SCU). This program was based on SCU's undergraduate education and WCSS's junior college education systems. The program introduced scientific methods in relevant subjects into laboratory technicians' training and made many improvements in the availability of trained faculty, textbooks, laboratory facilities, and curriculum.

Corrosion control. 2. ed.

International Nuclear Information System (INIS)

Bradford, S.A.

2001-01-01

The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

EFFECTS OF CHEMISTRY AND OTHER VARIABLES ON CORROSION AND STRESS CORROSION CRACKING IN HANFORD DOUBLE SHELL TANKS

Energy Technology Data Exchange (ETDEWEB)

BROWN MH

2008-11-13

Laboratory testing was performed to develop a comprehensive understanding of the corrosivity of the tank wastes stored in Double-Shell Tanks using simulants primarily from Tanks 241-AP-105, 241-SY-103 and 241-AW-105. Additional tests were conducted using simulants of the waste stored in 241-AZ-102, 241-SY-101, 241-AN-107, and 241-AY-101. This test program placed particular emphasis on defining the range of tank waste chemistries that do not induce the onset of localized forms of corrosion, particularly pitting and stress corrosion cracking. This document summarizes the key findings of the research program.

EFFECTS OF CHEMISTRY AND OTHER VARIABLES ON CORROSION AND STRESS CORROSION CRACKING IN HANFORD DOUBLE-SHELL TANKS

International Nuclear Information System (INIS)

Brown, M.H.

2008-01-01

Laboratory testing was performed to develop a comprehensive understanding of the corrosivity of the tank wastes stored in Double-Shell Tanks using simulants primarily from Tanks 241-AP-105, 241-SY-103 and 241-AW-105. Additional tests were conducted using simulants of the waste stored in 241-AZ-102, 241-SY-101, 241-AN-107, and 241-AY-101. This test program placed particular emphasis on defining the range of tank waste chemistries that do not induce the onset of localized forms of corrosion, particularly pitting and stress corrosion cracking. This document summarizes the key findings of the research program

Aspects of high temperature corrosion of boiler tubes

Energy Technology Data Exchange (ETDEWEB)

Spiegel, M.; Bendick, W. [Salzgitter-Mannesmann-Forschung GmbH, Duisburg (Germany)

2008-07-01

The development of new boiler steels for power generation has to consider significant creep strength as well as oxidation and corrosion resistance. High temperature corrosion of boiler materials concerns steam oxidation as well as fireside corrosion of parts, in contact with the flue gas. It will be shown that depending on the quality of the fuel, especially chlorine and sulphur are responsible for most of the fireside corrosion problems. Corrosion mechanisms will be presented for flue gas induced corrosion (HCl) and deposit induced corrosion (chlorides and sulfates). Especially for the 700 C technology, deposit induced corrosion issues have to be considered and the mechanisms of corrosion by molten sulfates 'Hot Corrosion' will be explained. Finally, an overview will be given on the selection of suitable materials in order to minimise corrosion relates failures. (orig.)

The effect of conditioning agents on the corrosive properties of molten urea

Energy Technology Data Exchange (ETDEWEB)

Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

1991-01-01

From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

Behaviour of steel corrosion products under neutral-oxidizing water conditions

International Nuclear Information System (INIS)

Martynova, O.I.; Petrova, T.I.; Samojlov, Yu.F.; Kharitonova, N.L.

1985-01-01

Results of laboratory experiments on studying the solubility of iron and cobalt corrosion products are given. It is established that oxygen dosage doesn't influence practically on the iron corrosion product solubility but cobalt corrosion product solubility decreases, the presence of hydrogen peroxide in an initial solution leads to increase of the iron corrosion product solubility especially at 125 deg C. It is shown that hydrogen peroxide affects unambiguously the cobalt corrosion product solubility: at hydrogen peroxide concentration of about 400 μg/l at 50-275 deg C temperature their solubility is minimum

Corrosion Evaluation of INTEC Waste Storage Tank WM-182

International Nuclear Information System (INIS)

Dirk, W. J.; Anderson, P. A.

1999-01-01

Irradiated nuclear fuel has been stored and reprocessed at the Idaho National Engineering and Environmental Laboratory since 1953 using facilities located at the Idaho Nuclear Technology and Engineering Center (INTEC). This reprocessing produced radioactive liquid waste which was stored in the Tank Farm. The INTEC Tank Farm consists of eleven vaulted 300,000-gallon underground tanks including Tank WM-182. Tank WM-182 was put into service in 1955, has been filled four times, and has contained aluminum and zirconium fuel reprocessing wastes as well as sodium bearing waste. A program to monitor corrosion in the waste tanks was initiated in 1953 when the first of the eleven Tank Farm tanks was placed in service. Austenitic stainless steel coupons representative of the materials of construction of the tanks are used to monitor internal tank corrosion. This report documents the final inspection of the WM-182 corrosion coupons. Physical examination of the welded corrosion test coupons exposed to the tank bottom conditions of Tank WM-182 revealed very light uniform corrosion. Examination of the external surfaces of the extruded pipe samples showed very light uniform corrosion with slight indications of preferential attack parallel to extrusion marks and start of end grain attack of the cut edges. These indications were only evident when examined under stereo microscope at magnifications of 20X and above. There were no definite indications of localized corrosion, such as cracking, pitting, preferential weld attack, or weld heat affected zone attack on either the welded or extruded coupons. Visual examination of the coupon support cables, where they were not encased in plastic, failed to reveal any indication of liquid-liquid interface attack of any crevice corrosion. Based on the WM-182 coupon evaluations, which have occurred throughout the life of the tank, the metal loss from the tank wall due to uniform corrosion is not expected to exceed 5.5 x 10-1 mil (0.00 055 inch

Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part II: Exposures in SO2 containing atmospheres

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

2017-01-01

SO2. Scanning electron microscopy (SEM), energy dispersive X-rayspectroscopy (EDS) and X-ray diffraction (XRD) techniques werecomplimentarily applied to characterize the resulting corrosion products. Apartially molten K2SO4-layer formed on KCl coated specimens, and corrosionresulted in localized......In biomass fired power plants, the fast corrosion of superheaters is facilitatedby the presence of corrosive flue gas species, for example, SO2, which arereleased during combustion. To understand the role of the gas species on thecorrosion process, comparative laboratory exposures of deposit (KCl......)-coatedand deposit-free austenitic stainless steel (TP 347H FG) samples to gas mixturescontaining SO2 was carried out, under conditions relevant to biomass-firing.Exposures were conducted isothermally at 560 8C for 72 h, in oxidizingsulphidizing,and oxidizing-sulphidizing-chlorinating gas mixtures containing60 ppmv...

Oak Ridge National Laboratory Technology Logic Diagram

International Nuclear Information System (INIS)

1993-09-01

The Oak Ridge National Laboratory Technology Logic Diagram (TLD) was developed to provide a decision support tool that relates environmental restoration (ER) and waste management (WM) problems at Oak Ridge National Laboratory (ORNL) to potential technologies that can remediate these problems. The TLD identifies the research, development, demonstration testing, and evaluation needed to develop these technologies to a state that allows technology transfer and application to decontamination and decommissioning (D ampersand D), remedial action (RA), and WM activities. The TLD consists of three fundamentally separate volumes: Vol. 1, Technology Evaluation; Vol. 2, Technology Logic Diagram and Vol. 3, Technology EvaLuation Data Sheets. Part A of Vols. 1 and 2 focuses on RA. Part B of Vols. 1 and 2 focuses on the D ampersand D of contaminated facilities. Part C of Vols. 1 and 2 focuses on WM. Each part of Vol. 1 contains an overview of the TM, an explanation of the problems facing the volume-specific program, a review of identified technologies, and rankings of technologies applicable to the site. Volume 2 (Pts. A. B. and C) contains the logic linkages among EM goals, environmental problems, and the various technologies that have the potential to solve these problems. Volume 3 (Pts. A. B, and C) contains the TLD data sheets. This volume provides the technology evaluation data sheets (TEDS) for ER/WM activities (D ampersand D, RA and WM) that are referenced by a TEDS code number in Vol. 2 of the TLD. Each of these sheets represents a single logic trace across the TLD. These sheets contain more detail than is given for the technologies in Vol. 2

Technology development by the U.S. industry to resolve erosion-corrosion

International Nuclear Information System (INIS)

Chexal, B.; Dietrich, N.; Horowitz, J.; Layman, W.; Randall, G.; Shevde, V.

1990-01-01

Erosion-corrosion is a flow-accelerated corrosion process that leads to wall thinning (metal loss) of steel piping exposed to flowing water or wet steam. The rate of metal loss depends on a complex interplay of several parameters. These parameters include water chemistry, material composition, and hydrodynamics. Erosion-corrosion of plant piping can lead to costly outages and repairs, and can raise concerns about plant reliability and safety. Pipe wall degradation rates as high as 1.5 mm/year have occurred, resulting in pipe ruptures at both fossil and nuclear plants. The Nuclear Management and Resource Council (NUMARC) and EPRI have developed inspection planning methods and tools to help utilities identify areas of piping that might undergo erosion-corrosion. These tools provide utilities with the ability to predict wall thinning and to assess various remedial options. This allows utilities to plan and perform inspections, and to correct problems found during inspection. The U.S. electric power industry has developed the knowledge and the tools needed to protect against erosion-corrosion, and utilities have implemented erosion-corrosion monitoring programs. This paper describes EPRI's technical developments that support the utilities in determining where to inspect for erosion-corrosion. 15 refs, 7 figs

Superheater Corrosion In Biomass Boilers: Today's Science and Technology

Energy Technology Data Exchange (ETDEWEB)

Sharp, William (Sandy) [SharpConsultant

2011-12-01

This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

Development of a functionalized coating for inhibition of marine corrosion and biofouling

Science.gov (United States)

Gittens, Jeanette Elizabeth

The financial loss incurred by corrosion of metals in the marine environment has led to a need to develop effective, economic and environmentally friendly methods of protection. Traditional methods of counteracting the development of surface biofilms and biofouling within aqueous environments have involved implementing chemical biocides, often with a deleterious effect on non-target organisms. Sol gel coating technology offers a convenient route for immobilizing functional additives, such as inhibitors or, in the case of this study, biologically active microorganisms. Paenibacillus polymyxa biofilms inhibit the corrosion of metal substrates and this strain has the advantage of forming endospores can withstand the solvent and acid concentrations required in sol-gel formulation. Encapsulation of viable P. polymyxa endospores within the sol-gel matrix allowed germination on exposure to nutrients, when germinating endospores and vegetative cells were seen after fluorescence microscopy to be distributed throughout the coating. Laboratory electrochemical impedance tests were used to characterize the corrosion behaviour of the endospore-containing (biotic) sol-gel coating in comparison to an abiotic (no endospores) sol-gel only coating and one containing non-viable (killed) endospores. The technology enabled manipulation of the sol-gel formulation and the method of application to produce biotic sol-gel with enhanced corrosion inhibition properties on aluminium alloy. Field trials in a marine environment confirmed the corrosion protecting properties of the biotic coating and that the biotic coatings inhibited macroscopic biofouling for at least 29 weeks relative to the controls without encapsulated live endospores. Production of polymyxin by the encapsulated bacteria, which was proposed as a mechanism by which they inhibit MIC, was less than 1 mug per ml and below the threshold of detection by liquid chromatography mass spectrometry and antimicrobial bioassay. Microcosm

The multimedia corrosion guide, 2. edition

International Nuclear Information System (INIS)

Audisio, S.

2006-01-01

Collecting the knowledge and experience of 26 international experts, the Multimedia Corrosion Guide is a reference book in the field of corrosion, for scientists, engineers, technicians and students. Also available in English, the second edition is more than just an update; it contains new chapters, new corrosion case studies and new smart functions. When knowledge is combined with experience, the result is a work of unprecedented quality and detail. Under the supervision of Professor Dr. S. Audisio of the Industrial Physical Chemistry Laboratory, INSA de Lyon, France, leading corrosion specialists from industry (Aerospatiale, CEA, EDF, ELF, Fragema, GDF, Pechiney, Renault, Rhone-Poulenc, Ugine...) have joined forces with experts from renowned French universities (INSA, UTC, ENSEEP, ENSCP, ENSAM...) to produce this book. In addition to the Corrosion Treatise, this program also contains a Case Studies Library, a corrosion database to which users can add their own experience base. New cases are automatically inserted alongside the existing ones, with the same selection criteria. Numerous other advanced functions make this second edition a unique, intelligent, professional and invaluable reference tool. (authors)

Technology transfer from Canadian nuclear laboratories

International Nuclear Information System (INIS)

MacDonald, R.D.; Evans, W.; MacEwan, J.R.; Melvin, J.G.

1985-09-01

Canada has developed a unique nuclear power system, the CANDU reactor. AECL - Research Company (AECL-RC) has played a key role in the CANDU program by supplying its technology to the reactor's designers, constructors and operators. This technology was transferred from our laboratories to our sister AECL companies and to domestic industries and utilities. As CANDUs were built overseas, AECL-RC made its technology available to foreign utilities and agencies. Recently the company has embarked on a new transfer program, commercial R and D for nuclear and non-nuclear customers. During the years of CANDU development, AECL-RC has acquired the skills and technology that are especially valuable to other countries embarking on their own nuclear programs. This report describes AECL-RC's thirty years' experience with the transfer of technology

Oak Ridge National Laboratory Technology Logic Diagram

International Nuclear Information System (INIS)

1993-09-01

The Oak Ridge National Laboratory Technology Logic Diagram (TLD) was developed to provide a decision-support tool that relates environmental restoration (ER) and waste management (WM) problems at Oak Ridge National Laboratory (ORNL) to potential technologies that can remediate these problems. The TLD identifies the research, development, demonstration, testing, and evaluation needed to develop these technologies to a state that allows technology transfer and application to decontamination and decommissioning (D ampersand D), remedial action (RA), and WM activities. The TLD consists of three fundamentally separate volumes: Vol. 1 (Technology Evaluation), Vol. 2 (Technology Logic Diagram), and Vol. 3 (Technology Evaluation Data Sheets). Part A of Vols. 1 and 2 focuses on D ampersand D. Part B of Vols. 1 and 2 focuses on RA of contaminated facilities. Part C of Vols. 1 and 2 focuses on WM. Each part of Vol. 1 contains an overview of the TLD, an explanation of the program-specific responsibilities, a review of identified technologies, and the ranking os remedial technologies. Volume 2 (Pts. A, B, and C) contains the logic linkages among EM goals, environmental problems, and the various technologies that have the potential to solve these problems. Volume 3 (Pts. A, B, and C) contains the TLD data sheets. The focus of Vol. 1, Pt. B, is RA, and it has been divided into six chapters. The first chapter is an introduction, which defines problems specific to the ER Program for ORNL. Chapter 2 provides a general overview of the TLD. Chapters 3 through 5 are organized into necessary subelement categories: RA, characterization, and robotics and automation. The final chapter contains regulatory compliance information concerning RA

Seacoast stress corrosion cracking of aluminum alloys

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1981-01-01

The stress corrosion cracking resistance of high strength, wrought aluminum alloys in a seacoast atmosphere was investigated and the results were compared with those obtained in laboratory tests. Round tensile specimens taken from the short transverse grain direction of aluminum plate and stressed up to 100 percent of their yield strengths were exposed to the seacoast and to alternate immersion in salt water and synthetic seawater. Maximum exposure periods of one year at the seacoast, 0.3 or 0.7 of a month for alternate immersion in salt water, and three months for synthetic seawater were indicated for aluminum alloys to avoid false indications of stress corrosion cracking failure resulting from pitting. Correlation of the results was very good among the three test media using the selected exposure periods. It is concluded that either of the laboratory test media is suitable for evaluating the stress corrosion cracking performance of aluminum alloys in seacoast atmosphere.

Corrosion rate of steel in concrete - Evaluation of confinement techniques for on-site corrosion rate

DEFF Research Database (Denmark)

Nygaard, Peter Vagn; Geiker, Mette Rica; Elsener, Bernhard

2009-01-01

Earlier on-site investigations and laboratory studies have shown that varying corrosion rates are obtained when different commercially available instruments are used. The different confinement techniques, rather than the different electrochemical techniques used in the instruments, are considered...... to be the main reason for the discrepancies. This paper presents a method for the quantitative assessment of confinement techniques based on monitoring the operation of the corrosion rate instrument and the current distribution between the electrode assembly on the concrete surface and a segmented reinforcement...... bar embedded in the concrete. The applicability of the method was demonstrated on two commercially available corrosion rate instruments based on different confinement techniques. The method provided an explanation of the differences in performance of the two instruments. Correlated measurements...

Prediction of Corrosion of Advanced Materials and Fabricated Components

Energy Technology Data Exchange (ETDEWEB)

A. Anderko; G. Engelhardt; M.M. Lencka (OLI Systems Inc.); M.A. Jakab; G. Tormoen; N. Sridhar (Southwest Research Institute)

2007-09-29

-base alloys, stainless steels and copper-nickel alloys and (2) the effects of heat treatment on localized corrosion. Excellent agreement with experimental data has been obtained for alloys in various environments, including acids, bases, oxidizing species, inorganic inhibitors, etc. Further, a probabilistic model has been established for predicting the long-term damage due to localized corrosion on the basis of short-term inspection results. This methodology is applicable to pitting, crevice corrosion, stress corrosion cracking and corrosion fatigue. Finally, a comprehensive model has been developed for predicting sensitization of Fe-Ni-Cr-Mo-W-N alloys and its effect on localized corrosion. As a vehicle for the commercialization of this technology, OLI Systems has developed the Corrosion Analyzer, a software tool that is already used by many companies in the chemical process industry. In process design, the Corrosion Analyzer provides the industry with (1) reliable prediction of the tendency of base alloys for localized corrosion as a function of environmental conditions and (2) understanding of how to select alloys for corrosive environments. In process operations, the software will help to predict the remaining useful life of equipment based on limited input data. Thus, users will also be able to identify process changes, corrosion inhibition strategies, and other control options before costly shutdowns, energy waste, and environmental releases occur. With the Corrosion Analyzer, various corrosion mitigation measures can be realistically tested in a virtual laboratory.

Technology integration project: Environmental Restoration Technologies Department Sandia National Laboratories

International Nuclear Information System (INIS)

Williams, C.V.; Burford, T.D.

1996-08-01

Sandia National Laboratories Environmental Restoration Technologies Department is developing environmental restoration technologies through funding form the US Department of Energy's (DOE's) Office of Science and Technology. Initially, this technology development has been through the Mixed Waste Landfill Integrated Demonstration (MWLID). It is currently being developed through the Contaminant Plume containment and Remediation Focus Area, the Landfill Stabilization Focus Area, and the Characterization, Monitoring, and Sensor Cross-Cutting Program. This Technology Integration Project (TIP) was responsible for transferring MWLID-developed technologies for routine use by environmental restoration groups throughout the DOE complex and commercializing these technologies to the private sector. The MWLID's technology transfer/commercialization successes were achieved by involving private industry in development, demonstration, and technology transfer/commercialization activities; gathering and disseminating information about MWLID activities and technologies; and promoting stakeholder and regulatory involvement. From FY91 through FY95, 30 Technical Task Plans (TTPs) were funded. From these TTPs, the MWLID can claim 15 technology transfer/commercialization successes. Another seven technology transfer/commercialization successes are expected. With the changeover to the focus areas, the TIP continued the technology transfer/commercialization efforts begun under the MWLID

Technology integration project: Environmental Restoration Technologies Department Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Williams, C.V.; Burford, T.D. [Sandia National Labs., Albuquerque, NM (United States). Environmental Restoration Technologies; Allen, C.A. [Tech Reps, Inc., Albuquerque, NM (United States)

1996-08-01

Sandia National Laboratories Environmental Restoration Technologies Department is developing environmental restoration technologies through funding form the US Department of Energy`s (DOE`s) Office of Science and Technology. Initially, this technology development has been through the Mixed Waste Landfill Integrated Demonstration (MWLID). It is currently being developed through the Contaminant Plume containment and Remediation Focus Area, the Landfill Stabilization Focus Area, and the Characterization, Monitoring, and Sensor Cross-Cutting Program. This Technology Integration Project (TIP) was responsible for transferring MWLID-developed technologies for routine use by environmental restoration groups throughout the DOE complex and commercializing these technologies to the private sector. The MWLID`s technology transfer/commercialization successes were achieved by involving private industry in development, demonstration, and technology transfer/commercialization activities; gathering and disseminating information about MWLID activities and technologies; and promoting stakeholder and regulatory involvement. From FY91 through FY95, 30 Technical Task Plans (TTPs) were funded. From these TTPs, the MWLID can claim 15 technology transfer/commercialization successes. Another seven technology transfer/commercialization successes are expected. With the changeover to the focus areas, the TIP continued the technology transfer/commercialization efforts begun under the MWLID.

Corrosion and Protection of Metal in the Seawater Desalination

Science.gov (United States)

Hou, Xiangyu; Gao, Lili; Cui, Zhendong; Yin, Jianhua

2018-01-01

Seawater desalination develops rapid for it can solve water scarcity efficiently. However, corrosion problem in the seawater desalination system is more serious than that in normal water. So, it is important to pay attention to the corrosion and protection of metal in seawater desalination. The corrosion characteristics and corrosion types of metal in the seawater desalination system are introduced in this paper; In addition, corrosion protect methods and main influencing factors are stated, the latest new technologies about anti-corrosion with quantum energy assisted and magnetic inhibitor are presented.

Recent Corrosion Research Trends in Weld Joints

International Nuclear Information System (INIS)

Kim, Hwan Tae; Kil, Sang Cheol; Hwang, Woon Suk

2007-01-01

The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

Accelerated SCC Testing of Stainless Steels According to Corrosion Resistance Classes

Energy Technology Data Exchange (ETDEWEB)

Borchert, M.; Mori, G. [General Analytical and Physical Chemistry, Montanuniversitaet Leoben (Austria); Bischof, M.; Tomandl, A. [Hilti Corporation, Liechtenstein (Austria)

2015-12-15

The German Guidelines for stainless steel in buildings (Z.30.3-6) issued by the German Institute for Building Technology (DIBt) categorize various stainless steel grades into five corrosion resistance classes (CRCs). Only 21 frequently used grades are approved and assigned to these CRCs. To assign new or less commonly used materials, a large program of outdoor exposure tests and laboratory tests is required. The present paper shows the results of stress corrosion cracking (SCC) tests that can distinguish between different CRCs. Slow strain rate tests (SSRT) were performed in various media and at different temperatures. CRC IV could be distinguished from CRC II and CRC III with a 31.3 % Cl{sup -} as MgCl{sub 2} solution at 140 .deg. C. CRC II and CRC III could be differentiated by testing in a 30% Cl{sup -} as MgCl{sub 2} solution at 100 .deg. C.

Virtual Laboratory Enabling Collaborative Research in Applied Vehicle Technologies

Science.gov (United States)

Lamar, John E.; Cronin, Catherine K.; Scott, Laura E.

2005-01-01

The virtual laboratory is a new technology, based on the internet, that has had wide usage in a variety of technical fields because of its inherent ability to allow many users to participate simultaneously in instruction (education) or in the collaborative study of a common problem (real-world application). The leadership in the Applied Vehicle Technology panel has encouraged the utilization of this technology in its task groups for some time and its parent organization, the Research and Technology Agency, has done the same for its own administrative use. This paper outlines the application of the virtual laboratory to those fields important to applied vehicle technologies, gives the status of the effort, and identifies the benefit it can have on collaborative research. The latter is done, in part, through a specific example, i.e. the experience of one task group.

Smart aircraft fastener evaluation (SAFE) system: a condition-based corrosion detection system for aging aircraft

Science.gov (United States)

Schoess, Jeffrey N.; Seifert, Greg; Paul, Clare A.

1996-05-01

The smart aircraft fastener evaluation (SAFE) system is an advanced structural health monitoring effort to detect and characterize corrosion in hidden and inaccessible locations of aircraft structures. Hidden corrosion is the number one logistics problem for the U.S. Air Force, with an estimated maintenance cost of $700M per year in 1990 dollars. The SAFE system incorporates a solid-state electrochemical microsensor and smart sensor electronics in the body of a Hi-Lok aircraft fastener to process and autonomously report corrosion status to aircraft maintenance personnel. The long-term payoff for using SAFE technology will be in predictive maintenance for aging aircraft and rotorcraft systems, fugitive emissions applications such as control valves, chemical pipeline vessels, and industrial boilers. Predictive maintenance capability, service, and repair will replace the current practice of scheduled maintenance to substantially reduce operational costs. A summary of the SAFE concept, laboratory test results, and future field test plans is presented.

Virtual Instrumentation Corrosion Controller for Natural Gas Pipelines

Science.gov (United States)

Gopalakrishnan, J.; Agnihotri, G.; Deshpande, D. M.

2012-12-01

Corrosion is an electrochemical process. Corrosion in natural gas (methane) pipelines leads to leakages. Corrosion occurs when anode and cathode are connected through electrolyte. Rate of corrosion in metallic pipeline can be controlled by impressing current to it and thereby making it to act as cathode of corrosion cell. Technologically advanced and energy efficient corrosion controller is required to protect natural gas pipelines. Proposed virtual instrumentation (VI) based corrosion controller precisely controls the external corrosion in underground metallic pipelines, enhances its life and ensures safety. Designing and development of proportional-integral-differential (PID) corrosion controller using VI (LabVIEW) is carried out. When the designed controller is deployed at field, it maintains the pipe to soil potential (PSP) within safe operating limit and not entering into over/under protection zone. Horizontal deployment of this technique can be done to protect all metallic structure, oil pipelines, which need corrosion protection.

Plastics for corrosion inhibition

CERN Document Server

Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

2005-01-01

The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

High temperature (salt melt) corrosion tests with ceramic-coated steel

Energy Technology Data Exchange (ETDEWEB)

Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

2015-06-01

Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

Evaluation of Encapsulated Inhibitor for Autonomous Corrosion Protection

Science.gov (United States)

Johnsey, M. N.; Li, W.; Buhrow, J. W.; Calle, L. M.; Pearman, B. P.; Zhang, X.

2015-01-01

This work concerns the development of smart coating technologies based on microencapsulation for the autonomous control of corrosion. Microencapsulation allows the incorporation of corrosion inhibitors into coating which provides protection through corrosion-controlled release of these inhibitors.One critical aspect of a corrosion protective smart coating is the selection of corrosion inhibitor for encapsulation and comparison of the inhibitor function before and after encapsulation. For this purpose, a systematic approach is being used to evaluate free and encapsulated corrosion inhibitors by salt immersion. Visual, optical microscope, and Scanning Electron Microscope (with low-angle backscatter electron detector) are used to evaluate these inhibitors. It has been found that the combination of different characterization tools provide an effective method for evaluation of early stage localized corrosion and the effectiveness of corrosion inhibitors.

A Multifunctional Coating for Autonomous Corrosion Control

Science.gov (United States)

Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

2011-01-01

Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

Corrosion of research reactor aluminium clad spent fuel in water

International Nuclear Information System (INIS)

2003-01-01

This report describes research performed in ten laboratories within the framework of the IAEA Co-ordinated Research Project on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water. The project consisted of exposure of standard racks of corrosion coupons in the spent fuel pools of the participating research reactor laboratories and the evaluation of the coupons after predetermined exposure times, along with periodic monitoring of the storage water. A group of experts in the field contributed a state of the art review and provided technical supervision of the project. Localized corrosion mechanisms are notoriously difficult to understand, and it was clear from the outset that obtaining consistency in the results and their interpretation from laboratory to laboratory would depend on the development of an excellent set of experimental protocols. These experimental protocols are described in the report together with guidelines for the maintenance of optimum water chemistry to minimize the corrosion of aluminium clad research reactor fuel in wet storage. A large database on corrosion of aluminium clad materials has been generated from the CRP and the SRS corrosion surveillance programme. An evaluation of these data indicates that the most important factors contributing to the corrosion of the aluminium are: (1) High water conductivity (100-200 μS/cm); (2) Aggressive impurity ion concentrations (Cl - ); (3) Deposition of cathodic particles on aluminium (Fe, etc.); (4) Sludge (containing Fe, Cl - and other ions in concentrations greater than ten times the concentrations in the water); (5) Galvanic couples between dissimilar metals (stainless steel-aluminium, aluminium-uranium, etc); (6) Scratches and imperfections (in protective oxide coating on cladding); (7) Poor water circulation. These factors operating both independently and synergistically may cause corrosion of the aluminium. The single most important key to preventing corrosion is maintaining good

Detection of corrosion by radiographic techniques

International Nuclear Information System (INIS)

Ahmad, M.; Ashraf, M.M.; Khurshid, U.

2004-01-01

Radiation processing technologies are playing an increasing role during manufacturing and subsequent use of everyday products. These technologies are now well established and are extensively practiced in industries, to ensure quality and safety of machinery. Corrosion reduces the operational life of the component, its efficiency and helps generate waste. There is an increasing need to detect and characterize the formation of corrosion in industrial components and assemblies at an early stage. Radiation methods and techniques are applied worldwide to examine defects and corrosion-formation in industrial components. For safety and economic reason, appropriate monitoring of the machinery and industrial components would help reduce accidental risks during operation and avoid production-losses. In the present study, X-ray and neutron-radiography techniques were applied for the inspection and evaluation of corrosion in metallic samples for thickness values of the order of 5 mm or less. Relative contrast at various degrees of metal corrosion product loss was computed theoretical and also measured experimentally by applying radiographic techniques. The relative contrast-sensitivity was also measured in two different ways by X-ray and neutron radiography, to compare the visibility of coarse and fine features. Thick metallic areas, free from sealant and variable paint thickness, were imaged with thermal neutrons beam. Low KV X-rays were also applied for imaging corrosion in metallic components. To optimize exposure-time at low KV in X-ray radiography, a medical film/screen combination was used. X-ray radiography approved to be the more promising technique for imaging of corrosion, as compared to neutron radiography. (author)

An improved stress corrosion test medium for aluminum alloys

Science.gov (United States)

Humphries, T. S.; Coston, J. E.

1981-01-01

A laboratory test method that is only mildly corrosive to aluminum and discriminating for use in classifying the stress corrosion cracking resistance of aluminum alloys is presented along with the method used in evaluating the media selected for testing. The proposed medium is easier to prepare and less expensive than substitute ocean water.

Corrosion of well casings in compressed air energy storage environments

Energy Technology Data Exchange (ETDEWEB)

Elmore, R.P.; Stottlemyre, J.A.

1980-10-01

The goal of this study was to determine corrosive effects of compressed air energy storage (CAES) environments on several well casing materials to aid in material selections. A literature search on corrosion behavior of well casing material in similar environments revealed that corrosion rates of 0.20 to 0.25 mm/y might be expected. This information was employed in designing the laboratory study. Unstressed electrically isolate samples of various carbon steels were autoclaved at varying humidities, temperatures, and exposure durations to simulate anticipated environments in the well bore during CAES operation. All compressed air tests were run at 12.1 MPa. Temperatures varied from 323/sup 0/K to 573/sup 0/K, and humidity varied from 100% to completely dry air. The effects of salts in the humidified air were also studied. Results indicated that typical well casings of carbon steel as used in oil, gas, and water production wells adequately withstand the anticipated CAES reservoir environment. An acceptable corrosion rate arrived at by these laboratory simulations was between 0.0015 and 0.15 mm/y. Corrosion was caused by metal oxidation that formed a protective scale of iron oxide. Higher temperatures, humidity rates, or salinity content of the humid air increased corrosion. Corrosion also increased on a metal coupon in contact with a sandstone sample, possibly due to crevice corrosion. For each of these factors either singularly or collectively, the increased corrosion rates were still acceptable with the maximum measured at 0.15 mm/y. When coupons were reused in an identical test, the corrosion rates increased beyond the anticipated values that had been determined by extrapolation from one-time runs. Fine cracking of the protective scale probably occurred due to thermal variations, resulting in increased corrosion rates and a greater potential for particulates, which could plug the reservoir.

Review about corrosion of superheaters tubes in biomass plants; Revision sobre la corrosion de tubos sobrecalentadores en plantas de biomasa

Energy Technology Data Exchange (ETDEWEB)

Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

2006-07-01

The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs.

Emerging Technologies for the Clinical Microbiology Laboratory

Science.gov (United States)

Buchan, Blake W.

2014-01-01

SUMMARY In this review we examine the literature related to emerging technologies that will help to reshape the clinical microbiology laboratory. These topics include nucleic acid amplification tests such as isothermal and point-of-care molecular diagnostics, multiplexed panels for syndromic diagnosis, digital PCR, next-generation sequencing, and automation of molecular tests. We also review matrix-assisted laser desorption ionization–time of flight (MALDI-TOF) and electrospray ionization (ESI) mass spectrometry methods and their role in identification of microorganisms. Lastly, we review the shift to liquid-based microbiology and the integration of partial and full laboratory automation that are beginning to impact the clinical microbiology laboratory. PMID:25278575

Steel corrosion in radioactive waste storage tanks

International Nuclear Information System (INIS)

Carranza, Ricardo M.; Giordano, Celia M.; Saenz, E.; Weier, Dennis R.

2004-01-01

A collaborative study is being conducted by CNEA and USDOE (Department of Energy of the United States of America) to investigate the effects of tank waste chemistry on radioactive waste storage tank corrosion. Radioactive waste is stored in underground storage tanks that contain a combination of salts, consisting primarily of sodium nitrate, sodium nitrite and sodium hydroxide. The USDOE, Office of River Protection at the Hanford Site, has identified a need to conduct a laboratory study to better understand the effects of radioactive waste chemistry on the corrosion of waste storage tanks at the Hanford Site. The USDOE science need (RL-WT079-S Double-Shell Tanks Corrosion Chemistry) called for a multi year effort to identify waste chemistries and temperatures within the double-shell tank (DST) operating limits for corrosion control and operating temperature range that may not provide the expected corrosion protection and to evaluate future operations for the conditions outside the existing corrosion database. Assessment of corrosion damage using simulated (non-radioactive) waste is being made of the double-shell tank wall carbon steel alloy. Evaluation of the influence of exposure time, and electrolyte composition and/or concentration is being also conducted. (author) [es

A Multifunctional Smart Coating for Autonomous Corrosion Control

Science.gov (United States)

Calle, Luz Marina; Buhrow, Jerry W.; Jolley, Scott T.

2012-01-01

Corrosion is a destructive process that often causes failure in metallic components and structures. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to control it. The multi-functionality of the coating is based on micro-encapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of other existing microcapsules designs, the corrosion controlled release function that allows the delivery of corrosion indicators and inhibitors on demand only when and where needed. Corrosion indicators as well as corrosion inhibitors have been incorporated into microcapsules, blended into several paint systems, and tested for corrosion detection and protection efficacy. This

Assessment of corrosion characteristics and development of remedial technologies in nuclear materials

International Nuclear Information System (INIS)

Kim, Joung Soo; Kim, H. P.; Lim, Y. S. and others

2005-04-01

Main components and structures in nuclear power plants generally use materials having superior resistance to corrosion. Since the damages related to corrosion have become a menace to the safety of NPPs as well as economical loss and the steam generator tubing forming a boundary between the primary and secondary sides of NPPs is one of the main components that are most damaged by corrosion, it is strongly required to verify the mechanisms of the steam generator tubing degradations, to develop remedial techniques for the degradations, to manage the damages, and to develop techniques for the extension of the plant's life. In this study, the PWSCC characteristics of the archived steam generator tube materials in the domestic NPPs were evaluated and the databases of the obtained results were established. Also, the PWSCC characteristics of the welding material, Alloy 182, for Alloy 600, were evaluated. To verify the damage mechanisms of the circumferential SCC occurring in the expansion transition region of the tubes in the Korean standard NPPS, the evaluation technique for the residual stresses in the expanded region was acquired. A procedure of the inhibition technique for the SCC occurring in the secondary side of steam generators and a model for estimating the safety of damaged tubes by the structural leakage were developed, by which the fundamental technologies for the safe operations of NPPs, the management of the damages, and the expansion of the plant life were acquired. The material improvement technique for the integrity enhancement of tubes was developed. Along with the development of the Ni-coating technique the evaluation of the properties such as mechanical and SCC properties of the coated film was performed

The corrosion of depleted uranium in terrestrial and marine environments

International Nuclear Information System (INIS)

Toque, C.; Milodowski, A.E.; Baker, A.C.

2014-01-01

Depleted Uranium alloyed with titanium is used in armour penetrating munitions that have been fired in a number of conflict zones and testing ranges including the UK ranges at Kirkcudbright and Eskmeals. The study presented here evaluates the corrosion of DU alloy cylinders in soil on these two UK ranges and in the adjacent marine environment of the Solway Firth. The estimated mean initial corrosion rates and times for complete corrosion range from 0.13 to 1.9 g cm −2 y −1 and 2.5–48 years respectively depending on the particular physical and geochemical environment. The marine environment at the experimental site was very turbulent. This may have caused the scouring of corrosion products and given rise to a different geochemical environment from that which could be easily duplicated in laboratory experiments. The rate of mass loss was found to vary through time in one soil environment and this is hypothesised to be due to pitting increasing the surface area, followed by a build up of corrosion products inhibiting further corrosion. This indicates that early time measurements of mass loss or corrosion rate may be poor indicators of late time corrosion behaviour, potentially giving rise to incorrect estimates of time to complete corrosion. The DU alloy placed in apparently the same geochemical environment, for the same period of time, can experience very different amounts of corrosion and mass loss, indicating that even small variations in the corrosion environment can have a significant effect. These effects are more significant than other experimental errors and variations in initial surface area. -- Highlights: ► In-situ experiments were conducted to evaluate corrosion rates of depleted uranium. ► Samples were corroded in marine sediments, open sea water and two terrestrial soils. ► The depleted uranium titanium alloy corroded fastest in the marine environments. ► Rates of mass loss can vary through time if corrosion products are not removed. �

Influence of gas-powder laser cladding’s technological parameters on structural characteristics of corrosion-resistant steels’ restored surface layer

Science.gov (United States)

Krylova, S. E.; Oplesnin, S. P.; Goltyapin, M. I.

2018-03-01

The results of the developed industrial technology for surface restoration of corrosion-resistant steels by laser surfacing are presented in the article. A comparative analysis of the microstructure of the welded wear-resistant layer, the fusion zone with the base material and the diffusion zone for different technological surfacing regimes are given. Dyrometric studies and nondestructive testing of the deposited layer for defects were performed

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Waterside corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

Jeong, Yong Hwan; Baek, B. J.; Park, S. Y. and others

1999-08-01

The overview of corrosion and hydriding behaviors of Zr-based alloy under the conditions of the in-reactor service and in the absence of irradiation is introduced in this report. The metallurgical characteristics of Zr-based alloys and the thermo-mechanical treatments on the microstructures and the textures in the manufacturing process for fuel cladding are also introduced. The factors affecting the corrosion of Zr alloy in reactor are summarized. And the corrosion mechanism and hydrogen up-take are discussed based on the laboratory and in-reactor results. The phenomenological observations of zirconium alloy corrosion in reactors are summarized and the models of in-reactor corrosion are exclusively discussed. Finally, the effects of irradiation on the corrosion process in Zr alloy were investigated mainly based on the literature data. (author). 538 refs., 26 tabs., 105 figs

Studies on broad spectrum corrosion resistant oxide coatings

Indian Academy of Sciences (India)

Unknown

Corrosion resistant coating materials and their application ... technology demand such corrosion resistant coatings having a ... mill additives used are as follows: China clay, 3⋅0–10⋅0; .... stage involves modification in processing of the deve-.

The Proposed Yucca Mountain Repository From A Corrosion Perspective

International Nuclear Information System (INIS)

J.H. Payer

2005-01-01

Corrosion is a primary determinant of waste package performance at the proposed Yucca Mountain Repository and will control the delay time for radionuclide transport from the waste package. Corrosion is the most probable and most likely degradation process that will determine when packages will be penetrated and the shape, size, and distribution of those penetrations. The general issues in corrosion science, materials science and electrochemistry are well defined, and the knowledge base is substantial for understanding corrosion processes. In this paper, the Yucca Mountain Repository is viewed from a corrosion perspective. A major component of the long-term strategy for safe disposal of nuclear waste at the Yucca Mountain Repository is first to completely isolate the radionuclides in the waste packages for long times and to greatly retard the egress and transport of radionuclides from penetrated packages. Therefore, long-lived waste packages are important. The corrosion resistance of the waste package outer canister is reviewed, and a framework for the analysis of localized corrosion processes is presented. An overview is presented of the Materials Performance targeted thrust of the U.S. Department of Energy/Office of Civilian Radioactive Waste Management's Office of Science and Technology and International. The thrust program strives for increased scientific understanding, enhanced process models and advanced technologies for corrosion control

The anaerobic corrosion of carbon steel in concrete

International Nuclear Information System (INIS)

Naish, C.C.; Balkwill, P.H.; O'Brien, T.M.; Taylor, K.J.; Marsh, G.P.

1990-11-01

The report describes the work of a two year programme investigating the anaerobic corrosion of carbon steel embedded in a range of candidate repository cements and concretes at laboratory ambient temperatures. The factors investigated in the study were the rate of the anaerobic corrosion reaction, the effect of hydrogen overpressure on the reaction rate and the form of the corrosion product. Both electrochemical and sample weight loss corrosion rate measurements were used. The cements and concretes used were prepared both with and without small additions of chloride (2% by weight of mix water). The results indicate that the corrosion rate is low, <1 μm/year, the effect of hydrogen overpressure is not significant over the range of pressures investigated, 1-100 atmospheres, and that the corrosion product is dependent on the cement used to cast the samples. Magnetite was identified in the case of blast furnace slag replacement cements but for pulverised fuel ash and ordinary Portland cements no corrosion product was evident either from X-ray diffraction or laser Raman measurements. (Author)

Proceedings: On-line monitoring of corrosion an water chemistry for the electric power utility industry: An EPRI workshop held during the 12th International Corrosion Congress

International Nuclear Information System (INIS)

Licina, G.

1994-03-01

A two-day EPRI workshop on On-line Monitoring of Corrosion and Water Chemistry for the Electric Power Utility Industry included discussions on a variety of methods for the online monitoring of corrosion and water chemistry in a power plant environment. The workshop was held September 22 and 23, 1993 in Houston, Texas, as a part of the 12th International Corrosion Congress sponsored by NACE International. Methods in various stages of development, from laboratory demonstrations to in-plant monitoring, were presented by authors from all over the world. Recent developments in corrosion monitoring and the detection of specific chemical species in power plant environments have utilized a variety of electrochemical methods (both AC and DC), electrical resistance techniques, and potential drop techniques to evaluate crack extension. Other approaches, such as Raman spectroscopy of corroding surfaces, Specific ion detectors, and X-ray fluorescence and ion chromatography to analyze corrosion products have been demonstrated in the laboratory. Techniques that were described in the twenty-three technical papers included: Electrochemical noise, Electrical resistance, Field signature method, Linear polarization resistance, Neutron activation, Corrosion potential monitoring, Electrochemical detection of biofilm activity, Analysis of corrosion products by X-ray fluorescence, Potential drop method for assessing environmentally assisted crack growth, Harmonic impedance spectroscopy, Contact electric resistance, Conductivity and hydrogen sensors, Solid state methods for tracking oxygen and pH, and Raman spectroscopy. Individual papers are indexed separately

Ultrasonic guided wave for monitoring corrosion of steel bar

Science.gov (United States)

Liu, Xi; Qin, Lei; Huang, Bosheng

2018-01-01

Steel corrosion of reinforced concrete structures has become a serious problem all over the word. In this paper, the work aims at monitoring steel corrosion using ultrasonic guided wave (UGW). Ultrasonic guided wave monitoring is a dynamic and non-destructive testing technology. The advantages of ultrasonic guided wave monitoring for reinforcement corrosion are real-time, online and continuous. In addition, it can judge the different stages of steel bar corrosion, which achieved non-destructive detection.

Standard Operating Procedure for Accelerated Corrosion Testing at ARL

Science.gov (United States)

2017-11-01

ARL-TN-0855 ● NOV 2017 US Army Research Laboratory Standard Operating Procedure for Accelerated Corrosion Testing at ARL by... Corrosion Testing at ARL by Thomas A Considine Weapons and Materials Research Directorate, ARL Approved for public...November 2017 2. REPORT TYPE Technical Note 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE Standard Operating Procedure for Accelerated

78 FR 32637 - Science and Technology Reinvention Laboratory Personnel Management Demonstration Project...

Science.gov (United States)

2013-05-31

..., Science and Technology Reinvention Laboratory Personnel Management Demonstration Project, Department of... DEPARTMENT OF DEFENSE Office of the Secretary Science and Technology Reinvention Laboratory Personnel Management Demonstration Project, Department of the Army, Army Research, Development and...

On-line electrochemical monitoring of microbially influenced corrosion

International Nuclear Information System (INIS)

Dowling, N.J.E.; Stansbury, E.E.; White, D.C.; Borenstein, S.W.; Danko, J.C.

1989-01-01

Newly emerging electrochemical measurement techniques can provide on-line, non-destructive monitoring of the average corrosion rate and indications of localized pitting corrosion together with insight into fundamental electrochemical mechanisms responsible for the corrosion process. This information is relevant to evaluating, monitoring, understanding and controlling microbially influenced corrosion (MIC). MIC of coupons exposed in sidestream devices on site or in laboratory-based experiments, where the corrosion response is accelerated by exposure to active consortia of microbes recovered from specific sites, can be utilized to evaluate mitigation strategies. The average corrosion rates can be determined by small amplitude cyclic voltametry (SACV), and AC impedance spectroscopy (EIS). EIS can also give insight into the mechanisms of the MIC and indications of localized corrosion. Pitting corrosion can be detected non-destructively with open circuit potential monitoring (OCP). OCP also responds to bacterial biofilm activities such as oxygen depletion and other electrochemical activities. Utilizing these methods, accelerated tests can be designed to direct the selection of materials, surface treatments of materials, and welding filler materials, as well as the optimization of chemical and mechanical countermeasures with the microbial consortia recovered and characterized from the specific sites of interest

Geometry Laboratory (GEOLAB) surface modeling and grid generation technology and services

Science.gov (United States)

Kerr, Patricia A.; Smith, Robert E.; Posenau, Mary-Anne K.

1995-01-01

The facilities and services of the GEOmetry LABoratory (GEOLAB) at the NASA Langley Research Center are described. Included in this description are the laboratory functions, the surface modeling and grid generation technologies used in the laboratory, and examples of the tasks performed in the laboratory.

M.A. Streicher findings regarding high-level waste tank corrosion issues

International Nuclear Information System (INIS)

Husa, E.I.

1994-01-01

Dr. Michael A. Streicher is a nationally recognized metallurgist and corrosion scientist. He has served on the Department of Energy, Headquarters Tank Structural Integrity panel as the primary corrosion technical expert since the panel's inception in October 1991. Attachments 3 through 13 are Dr. Streicher's correspondence and presentations to the panel between November 1991 and May 1994. This compilation addresses Dr. Streicher's findings on High-Level Waste tank corrosion issues such as: corrosion mechanisms in carbon steels; hydrogen generation from waste tank corrosion; stress corrosion cracking in carbon steel tanks; water line attack in Hanford's single-shell tanks; stress corrosion cracking of austenitic stainless steels; and materials selection for new Hanford waste tanks. These papers discuss both generic and specific corrosion issues associated with waste tanks and transfer systems at Hanford, Savannah River, Idaho National Engineering Laboratory, and West Valley Demonstration Project

THE IDAHO NATIONAL LABORATORY BERYLLIUM TECHNOLOGY UPDATE

International Nuclear Information System (INIS)

Glen R. Longhurst

2007-01-01

A Beryllium Technology Update meeting was held at the Idaho National Laboratory on July 18, 2007. Participants came from the U.S., Japan, and Russia. There were two main objectives of this meeting. One was a discussion of current technologies for beryllium in fission reactors, particularly the Advanced Test Reactor and the Japan Materials Test Reactor, and prospects for material availability in the coming years. The second objective of the meeting was a discussion of a project of the International Science and Technology Center regarding treatment of irradiated beryllium for disposal. This paper highlights discussions held during that meeting and major conclusions reached

Predicting the Performance of Organic Corrosion Inhibitors

Directory of Open Access Journals (Sweden)

David A. Winkler

2017-12-01

Full Text Available The withdrawal of effective but toxic corrosion inhibitors has provided an impetus for the discovery of new, benign organic compounds to fill that role. Concurrently, developments in the high-throughput synthesis of organic compounds, the establishment of large libraries of available chemicals, accelerated corrosion inhibition testing technologies, and the increased capability of machine learning methods have made discovery of new corrosion inhibitors much faster and cheaper than it used to be. We summarize these technical developments in the corrosion inhibition field and describe how data-driven machine learning methods can generate models linking molecular properties to corrosion inhibition that can be used to predict the performance of materials not yet synthesized or tested. We briefly summarize the literature on quantitative structure–property relationships models of small organic molecule corrosion inhibitors. The success of these models provides a paradigm for rapid discovery of novel, effective corrosion inhibitors for a range of metals and alloys in diverse environments.

Understanding and managing corrosion in nuclear power plants

International Nuclear Information System (INIS)

Johnson, A.B. Jr.; Jarrell, D.B.; Sinha, U.P.; Shah, V.N.

1991-03-01

The main theme of this paper is a concept: understanding and managing corrosion in nuclear power plants. The concept is not new--in various forms the concept has been applied throughout the development and maturing of nuclear technology. However, the concept has frequently not been well conceived and applied. Too often, understanding corrosion has been based on reaction rather than on anticipation. Regulatory and utility industry initiatives are creating a climate and framework for more effective application of the concept. This paper characterizes the framework and provides some illustrations of how the concept is being applied, drawing from work conducted under the Nuclear Plant Aging Research (NPAR) Program, sponsored by the Nuclear Regulatory Commission's (NRCs) Office of Research. Nuclear plants are becoming an increasingly important factor in the national electrical grid. Initiatives are currently underway to extend the operating licenses beyond the current 40-year period and to evaluate advanced reactor designs the feature higher safety factors. Corrosion has not caused a major nuclear accident, but numerous corrosion mechanisms, have degraded nuclear systems and components. New corrosion phenomena continue to appear, and occasionally corrosion phenomena cause reactor shutdowns. Effective application of understanding and managing corrosion is important to safe and economic operation of the nuclear plants and also to public perception of a soundly operated technology. 53 refs., 11 figs., 5 tabs

Optimising corrosion monitoring in district heating systems

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Thorarinsdottir, R.I.; Andersen, A.

2002-01-01

A three-year project - financially supported by the Nordic Industrial Fund - on monitoring of corrosion in district heating systems has been initiated with participation of researchers and industrial partners in Denmark, Finland, Iceland, Norway and Sweden. The primary objective of the project...... is to improve the quality control in district heating systems by corrosion monitoring. In Danish systems electrochemical impedance spectroscopy (EIS), linear polarisation resistance (LPR), high-sensitive electrical resistance (ER) technology, crevice corrosion probes, as well as weight loss coupons...

Stress corrosion cracking of zircaloy. The use of laboratory data to predict in-reactor behaviour

International Nuclear Information System (INIS)

Miller, A.K.; Ocken, H.

1981-01-01

Pellet-cladding interaction (PCI) can lead to failure of the Zircaloy tubing used as cladding in water-cooled reactors. Many investigations have shown that the mechanism directly responsible for such fuel rod failures is stress corrosion cracking (SCC) of Zircaloy tubing. Laboratory studies have yielded extensive data on the time-to-failure (tsub(f)) behaviour of Zircaloy tubing specimens as a function of such important variables as the applied hoop stress (σ sub(h)), the iodine concentration (I 2 ), the temperature (T) and the fluence (F). These data have been used to predict the response of Zircaloy tubing exposed in-reactor. A typical approach is to fit laboratory data to obtain an empirical equation for tsub(f) in terms of the variables identified above. The question can then be posed as to whether it is appropriate to use such an empirical expression for predicting in-reactor behaviour. This paper describes the approach which has been taken in modelling the SCC process. It first reviews the experimental observations upon which the model is based. A summary of the key features of the model is then presented. The model's capabilities, emphasizing those predictions that are independent of data used to evaluate empirical constants, are briefly discussed. Finally, it is shown how the model can be used to predict important differences between the response of tubing specimens exposed in the laboratory and the response of large quantities of tubing exposed in-reactor

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

Development of Self-Powered Wireless-Ready High Temperature Electrochemical Sensors for In-Situ Corrosion Monitoring for Boiler Tubes in Next Generation Coal-based Power Systems

Energy Technology Data Exchange (ETDEWEB)

Liu, Xingbo [West Virginia Univ., Morgantown, WV (United States)

2015-06-30

The key innovation of this project is the synergy of the high temperature sensor technology based on the science of electrochemical measurement and state-of-the-art wireless communication technology. A novel self-powered wireless high temperature electrochemical sensor system has been developed for coal-fired boilers used for power generation. An initial prototype of the in-situ sensor demonstrated the capability of the wireless communication system in the laboratory and in a pilot plant (Industrial USC Boiler Setting) environment to acquire electrochemical potential and current signals during the corrosion process. Uniform and localized under-coal ash deposit corrosion behavior of Inconel 740 superalloy has been studied at different simulated coal ash hot corrosion environments using the developed sensor. Two typical potential noise patterns were found to correlate with the oxidation and sulfidation stages in the hot coal ash corrosion process. Two characteristic current noise patterns indicate the extent of the corrosion. There was a good correlation between the responses of electrochemical test data and the results from corroded surface analysis. Wireless electrochemical potential and current noise signals from a simulated coal ash hot corrosion process were concurrently transmitted and recorded. The results from the performance evaluation of the sensor confirm a high accuracy in the thermodynamic and kinetic response represented by the electrochemical noise and impedance test data.

Corrosion control in electric power plants

International Nuclear Information System (INIS)

Syrett, B.C.

1992-01-01

This paper reports that corrosion of components in power plants costs the US electric power utility industry billions of dollars each year. Through the Electric Power Research Institute's (EPRI) research and development, several approaches have been developed to reduce these huge costs. They include improved materials selection procedures, coatings, cathodic protection, inhibitors, removal of aggressive species from the environment, and on-line corrosion monitoring. In addition, as part of an on-going technology transfer effort, EPRI is developing databases and expert systems that will help utilities obtain corrosion information and guide them in materials selection and failure analysis

Prediction of metal corrosion using feed-forward neural networks

International Nuclear Information System (INIS)

Mahjani, M.G.; Jalili, S.; Jafarian, M.; Jaberi, A.

2004-01-01

The reliable prediction of corrosion behavior for the effective control of corrosion is a fundamental requirement. Since real world corrosion never seems to involve quite the same conditions that have previously been tested, using corrosion literature does not provide the necessary answers. In order to provide a methodology for predicting corrosion in real and complex situations, artificial neural networks can be utilized. Feed-forward artificial neural network (FFANN) is an information-processing paradigm inspired by the way the densely interconnected, parallel structure of the human brain process information.The aim of the present work is to predict corrosion behavior in critical conditions, such as industrial applications, based on some laboratory experimental data. Electrochemical behavior of stainless steel in different conditions were studied, using polarization technique and Tafel curves. Back-propagation neural networks models were developed to predict the corrosion behavior. The trained networks result in predicted value in good comparison to the experimental data. They have generally been claimed to be successful in modeling the corrosion behavior. The results are presented in two tables. Table 1 gives corrosion behavior of stainless-steel as a function of pH and CuSO 4 concentration and table 2 gives corrosion behavior of stainless - steel as a function of electrode surface area and CuSO 4 concentration. (authors)

Measurement of reinforcement corrosion in concrete structures. Betonirakenteiden raudoituksen korroosion tutkiminen

Energy Technology Data Exchange (ETDEWEB)

Meuronen, A

1992-03-01

Ageing and aggressive enviromental conditions of concrete structures will result in deterioration of concrete and corrosion of steel in concrete. Corrosion of steel will in time result in the end of the service life or expensive renovations, unless corrosion of steel is noticed and renovated in time. Corrosion of steel in concrete can be found out by the present corrosion measurement methods, so that renovation can be started in right time. The report presents mainly on the basis of the literature references the following corrosion measurement methods: polarisation resistance, AC-impedance, electrical resistance probe, electrochemical noice and half-cell potential mapping. The half-cell potential mapping will be presented more precisely than the other corrosion measurement methods, for the potential mapping is the most used method. Concrete and Soils Laboratory of Imatran Voima Oy uses in the measurement of reinforcement corrosion the English, eight channel potential measuring equipment.

Measurement of reinforcement corrosion in concrete structures; Betonirakenteiden raudoituksen korroosion tutkiminen

Energy Technology Data Exchange (ETDEWEB)

Meuronen, A

1992-03-01

Ageing and aggressive enviromental conditions of concrete structures will result in deterioration of concrete and corrosion of steel in concrete. Corrosion of steel will in time result in the end of the service life or expensive renovations, unless corrosion of steel is noticed and renovated in time. Corrosion of steel in concrete can be found out by the present corrosion measurement methods, so that renovation can be started in right time. The report presents mainly on the basis of the literature references the following corrosion measurement methods: polarisation resistance, AC-impedance, electrical resistance probe, electrochemical noice and half-cell potential mapping. The half-cell potential mapping will be presented more precisely than the other corrosion measurement methods, for the potential mapping is the most used method. Concrete and Soils Laboratory of Imatran Voima Oy uses in the measurement of reinforcement corrosion the English, eight channel potential measuring equipment.

The anaerobic corrosion of carbon steel in concrete

International Nuclear Information System (INIS)

Naish, C.C.; Balkwill, P.H.; O'Brien, T.M.; Taylor, K.J.; Marsh, G.P.

1990-11-01

The report describes the work of a two year programme investigating the anaerobic corrosion of carbon steel embedded in a range of candidate repository cements and concretes at laboratory temperatures. The factors investigated in the study were the rate of the anaerobic corrosion reaction, the effect of hydrogen overpressure on the reaction rate and the form of the corrosion product. Both electrochemical and sample weight loss corrosion rate measurements were used. The cements and concretes used were prepared both with and without small additions of chloride (2% by weight of mix water). The results indicate that the corrosion rate is low, < 1 μm/year, the effect of hydrogen overpressure is not significant over the range of pressures investigated, 1-100 atmospheres, and that the corrosion product is dependent on the cement used to cast the samples. Magnetite was identified in the case of blast furnace slag replacement cements but for pulverised fuel ash and ordinary Portland cements no corrosion product was evident either from X-ray diffraction or laser Raman measurements. Further work is presently underway to investigate the effects of elevated temperatures and chloride levels on the anaerobic corrosion reaction and the rate of hydrogen gas production. (author)

Laboratory studies of galvanic corrosion. I. Two-metal couples

International Nuclear Information System (INIS)

Mansfeld, F.; Kenkel, J.V.

1975-01-01

Galvanic interaction of stainless steel 304L, Ni 270, Cu, Ti--6Al--4V, Sn, 4130 steel, Cd, and Zn has been studied in 3.5 percent NaCl using galvanic current and weight loss measurements in 24-hour tests. Galvanic couples of 4130 steel and one of the Al alloys 1100, 2024, 2219, 6061, and 7075 have also been evaluated in tap water and distilled water. Galvanic current data can be used to assess both the effect of different dissimilar cathode materials as well as the relative susceptibility to galvanic corrosion of anode materials. For 3.5 percent NaCl, it has been found that the effect of the cathode material decreases in the order Cu greater than Ni greater than stainless steel greater than Ti--6Al--4V, while the relative susceptibility of anode materials decreases in the order Sn greater than Zn greater than 4130 steel greater than Cd. An analysis of data in various electrolytes shows that coupling of 4130 steel to Al alloys leads to cathodic protection of the steel in 3.5 percent NaCl, but to accelerated corrosion in tap water and distilled water. (U.S.)

Natural analogues of nuclear waste glass corrosion

International Nuclear Information System (INIS)

Abrajano, T.A. Jr.; Ebert, W.L.; Luo, J.S.

1999-01-01

This report reviews and summarizes studies performed to characterize the products and processes involved in the corrosion of natural glasses. Studies are also reviewed and evaluated on how well the corrosion of natural glasses in natural environments serves as an analogue for the corrosion of high-level radioactive waste glasses in an engineered geologic disposal system. A wide range of natural and experimental corrosion studies has been performed on three major groups of natural glasses: tektite, obsidian, and basalt. Studies of the corrosion of natural glass attempt to characterize both the nature of alteration products and the reaction kinetics. Information available on natural glass was then compared to corresponding information on the corrosion of nuclear waste glasses, specifically to resolve two key questions: (1) whether one or more natural glasses behave similarly to nuclear waste glasses in laboratory tests, and (2) how these similarities can be used to support projections of the long-term corrosion of nuclear waste glasses. The corrosion behavior of basaltic glasses was most similar to that of nuclear waste glasses, but the corrosion of tektite and obsidian glasses involves certain processes that also occur during the corrosion of nuclear waste glasses. The reactions and processes that control basalt glass dissolution are similar to those that are important in nuclear waste glass dissolution. The key reaction of the overall corrosion mechanism is network hydrolysis, which eventually breaks down the glass network structure that remains after the initial ion-exchange and diffusion processes. This review also highlights some unresolved issues related to the application of an analogue approach to predicting long-term behavior of nuclear waste glass corrosion, such as discrepancies between experimental and field-based estimates of kinetic parameters for basaltic glasses

Natural analogues of nuclear waste glass corrosion.

Energy Technology Data Exchange (ETDEWEB)

Abrajano, T.A. Jr.; Ebert, W.L.; Luo, J.S.

1999-01-06

This report reviews and summarizes studies performed to characterize the products and processes involved in the corrosion of natural glasses. Studies are also reviewed and evaluated on how well the corrosion of natural glasses in natural environments serves as an analogue for the corrosion of high-level radioactive waste glasses in an engineered geologic disposal system. A wide range of natural and experimental corrosion studies has been performed on three major groups of natural glasses: tektite, obsidian, and basalt. Studies of the corrosion of natural glass attempt to characterize both the nature of alteration products and the reaction kinetics. Information available on natural glass was then compared to corresponding information on the corrosion of nuclear waste glasses, specifically to resolve two key questions: (1) whether one or more natural glasses behave similarly to nuclear waste glasses in laboratory tests, and (2) how these similarities can be used to support projections of the long-term corrosion of nuclear waste glasses. The corrosion behavior of basaltic glasses was most similar to that of nuclear waste glasses, but the corrosion of tektite and obsidian glasses involves certain processes that also occur during the corrosion of nuclear waste glasses. The reactions and processes that control basalt glass dissolution are similar to those that are important in nuclear waste glass dissolution. The key reaction of the overall corrosion mechanism is network hydrolysis, which eventually breaks down the glass network structure that remains after the initial ion-exchange and diffusion processes. This review also highlights some unresolved issues related to the application of an analogue approach to predicting long-term behavior of nuclear waste glass corrosion, such as discrepancies between experimental and field-based estimates of kinetic parameters for basaltic glasses.

Amplified OTDR Systems for Multipoint Corrosion Monitoring

Science.gov (United States)

Nascimento, Jehan F.; Silva, Marcionilo J.; Coêlho, Isnaldo J. S.; Cipriano, Eliel; Martins-Filho, Joaquim F.

2012-01-01

We present two configurations of an amplified fiber-optic-based corrosion sensor using the optical time domain reflectometry (OTDR) technique as the interrogation method. The sensor system is multipoint, self-referenced, has no moving parts and can measure the corrosion rate several kilometers away from the OTDR equipment. The first OTDR monitoring system employs a remotely pumped in-line EDFA and it is used to evaluate the increase in system reach compared to a non-amplified configuration. The other amplified monitoring system uses an EDFA in booster configuration and we perform corrosion measurements and evaluations of system sensitivity to amplifier gain variations. Our experimental results obtained under controlled laboratory conditions show the advantages of the amplified system in terms of longer system reach with better spatial resolution, and also that the corrosion measurements obtained from our system are not sensitive to 3 dB gain variations. PMID:22737017

CORROSION MONITORING IN HANFORD NUCLEAR WASTE STORAGE TANKS, DESIGN AND DATA FROM 241-AN-102 MULTI-PROBE CORROSION MONITORING SYSTEM

International Nuclear Information System (INIS)

ANDA, V.S.; EDGEMON, G.L.; HAGENSEN, A.R.; BOOMER, K.D.; CAROTHERS, K.G.

2009-01-01

In 2008, a new Multi-Probe Corrosion Monitoring System (MPCMS) was installed in double-shell tank 241-AN-102 on the U.S. Department of Energy's Hanford Site in Washington State. Developmental design work included laboratory testing in simulated tank 241-AN-102 waste to evaluate metal performance for installation on the MPCMS as secondary metal reference electrodes. The MPCMS design includes coupon arrays as well as a wired probe which facilitates measurement of tank potential as well as corrosion rate using electrical resistance (ER) sensors. This paper presents the MPCMS design, field data obtained following installation of the MPCMS in tank 241-AN-102, and a comparison between laboratory potential data obtained using simulated waste and tank potential data obtained following field installation

Review about corrosion of superheaters tubes in biomass plants

International Nuclear Information System (INIS)

Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

2006-01-01

The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs

SANDIA NATIONAL LABORATORIES IN SITU ELECTROKINETIC EXTRACTION TECHNOLOGY; INNOVATIVE TECHNOLOGY EVALUATION REPORT

Science.gov (United States)

As a part of the Superfund Innovative Technology Evaluation (SITE) Program, the U.S. Environmental Protection Agency evaluated the In-Situ Electrokinetic Extraction (ISEE) system at Sandia National Laboratories, Albuquerque, New Mexico.The SITE demonstration results show ...

Laboratory Technology Research: Abstracts of FY 1996 projects

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-12-31

The Laboratory Technology Research (LTR) program supports high-risk, multidisciplinary research partnerships to investigate challenging scientific problems whose solutions have promising commercial potential. These partnerships capitalize on two great strengths of this country: the world-class basic research capability of the DOE Energy Research (ER) multi-program national laboratories and the unparalleled entrepreneurial spirit of American industry. Projects supported by the LTR program are conducted by the five ER multi-program laboratories: Argonne, Brookhaven, Lawrence Berkeley, Oak Ridge, and Pacific Northwest National Laboratories. These projects explore the applications of basic research advances relevant to Department of Energy`s (DOE) mission over a full range of scientific disciplines. The program presently emphasizes three critical areas of mission-related research: advanced materials, intelligent processing/manufacturing research, and sustainable environments.

Computer technology forecasting at the National Laboratories

International Nuclear Information System (INIS)

Peskin, A.M.

1980-01-01

The DOE Office of ADP Management organized a group of scientists and computer professionals, mostly from their own national laboratories, to prepare an annually updated technology forecast to accompany the Department's five-year ADP Plan. The activities of the task force were originally reported in an informal presentation made at the ACM Conference in 1978. This presentation represents an update of that report. It also deals with the process of applying the results obtained at a particular computing center, Brookhaven National Laboratory. Computer technology forecasting is a difficult and hazardous endeavor, but it can reap considerable advantage. The forecast performed on an industry-wide basis can be applied to the particular needs of a given installation, and thus give installation managers considerable guidance in planning. A beneficial side effect of this process is that it forces installation managers, who might otherwise tend to preoccupy themselves with immediate problems, to focus on longer term goals and means to their ends

Plant applications of online corrosion monitoring: CO2 capture amine plant case study

NARCIS (Netherlands)

Kane, R.D.; Srinivasan, S.; Khakharia, P.M.; Goetheer, E.L.V.; Mertens, J.; Vroey, S. de

2015-01-01

Over the past several years, there has been a significant effort to bring corrosion monitoring into the realm of online, real-time management with plant process control technology. As part of this new direction in corrosion monitoring, corrosion data (e.g. information on corrosion rate, measured

The influence of time-variable cathodic corrosion protection on a.c. corrosion; Einfluss von zeitlich variierendem kathodischem Korrosionsschutz auf die Wechselstromkorrosion

Energy Technology Data Exchange (ETDEWEB)

Buechler, Markus; Voute, Carl-Heinz; Joos, David [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland)

2011-07-01

The current limiting values for corrosion of pipelines under a.c. current stress may be difficult to apply to pipelines, owing to the very heterogeneous bedding of the pipeline, poor jacket quality, or high short-term a.c. voltages. In principle, periodic alternation between very high and very low protective currents may optimize cathodic corrosion protection. This pulsed current strategy was found to be effective in laboratory tests if the operating parameters are set accurately.

Laboratory 3.0: Manufacturing Technologies Laboratory Virtualization with a Student-Centred Methodology

Science.gov (United States)

Fabregat-Sanjuan, Albert; Pàmies-Vilà, Rosa; Ferrando Piera, Francesc; De la Flor López, Silvia

2017-01-01

This paper presents a blended-learning strategy for improving the teaching method applied in the laboratory subject Manufacturing Technologies. The teaching method has been changed from a predominantly teacher-centred to an active learning system with a student-centred focus and e-learning activities. In face-to-face classes, a game-based learning…

Aluminide slurry coatings for protection of ferritic steel in molten nitrate corrosion for concentrated solar power technology

Science.gov (United States)

Audigié, Pauline; Bizien, Nicolas; Baráibar, Ignacio; Rodríguez, Sergio; Pastor, Ana; Hernández, Marta; Agüero, Alina

2017-06-01

Molten nitrates can be employed as heat storage fluids in solar concentration power plants. However molten nitrates are corrosive and if operating temperatures are raised to increase efficiencies, the corrosion rates will also increase. High temperature corrosion resistant coatings based on Al have demonstrated excellent results in other sectors such as gas turbines. Aluminide slurry coated and uncoated P92 steel specimens were exposed to the so called Solar Salt (industrial grade), a binary eutectic mixture of 60 % NaNO3 - 40 % KNO3, in air for 2000 hours at 550°C and 580°C in order to analyze their behavior as candidates to be used in future solar concentration power plants employing molten nitrates as heat transfer fluids. Coated ferritic steels constitute a lower cost technology than Ni based alloy. Two different coating morphologies resulting from two heat treatment performed at 700 and 1050°C after slurry application were tested. The coated systems exhibited excellent corrosion resistance at both temperatures, whereas uncoated P92 showed significant mass loss from the beginning of the test. The coatings showed very slow reaction with the molten Solar Salt. In contrast, uncoated P92 developed a stratified, unprotected Fe, Cr oxide with low adherence which shows oscillating Cr content as a function of coating depth. NaFeO2 was also found at the oxide surface as well as within the Fe, Cr oxide.

Predicting concrete corrosion of sewers using artificial neural network.

Science.gov (United States)

Jiang, Guangming; Keller, Jurg; Bond, Philip L; Yuan, Zhiguo

2016-04-01

Corrosion is often a major failure mechanism for concrete sewers and under such circumstances the sewer service life is largely determined by the progression of microbially induced concrete corrosion. The modelling of sewer processes has become possible due to the improved understanding of in-sewer transformation. Recent systematic studies about the correlation between the corrosion processes and sewer environment factors should be utilized to improve the prediction capability of service life by sewer models. This paper presents an artificial neural network (ANN)-based approach for modelling the concrete corrosion processes in sewers. The approach included predicting the time for the corrosion to initiate and then predicting the corrosion rate after the initiation period. The ANN model was trained and validated with long-term (4.5 years) corrosion data obtained in laboratory corrosion chambers, and further verified with field measurements in real sewers across Australia. The trained model estimated the corrosion initiation time and corrosion rates very close to those measured in Australian sewers. The ANN model performed better than a multiple regression model also developed on the same dataset. Additionally, the ANN model can serve as a prediction framework for sewer service life, which can be progressively improved and expanded by including corrosion rates measured in different sewer conditions. Furthermore, the proposed methodology holds promise to facilitate the construction of analytical models associated with corrosion processes of concrete sewers. Copyright © 2016 Elsevier Ltd. All rights reserved.

Commercialization of Los Alamos National Laboratory technologies via small businesses. Final report

Energy Technology Data Exchange (ETDEWEB)

Brice, R.; Carton, D.; Rhyne, T. [and others

1997-06-01

Appendices are presented from a study performed on a concept model system for the commercialization of Los Alamos National Laboratory technologies via small businesses. Topics include a summary of information from the joint MCC/Los Alamos technology conference; a comparison of New Mexico infrastructure to other areas; a typical licensing agreement; technology screening guides; summaries of specific DOE/UC/Los Alamos documents; a bibliography; the Oak Ridge National Laboratory TCRD; The Ames Center for Advanced Technology Development; Los Alamos licensing procedures; presentation of slides from monthly MCC/Los Alamos review meetings; generalized entrepreneurship model; and a discussion on receiving equity for technology.

Corrosion resistance of zinc-magnesium coated steel

International Nuclear Information System (INIS)

Hosking, N.C.; Stroem, M.A.; Shipway, P.H.; Rudd, C.D.

2007-01-01

A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn 5 Cl 2 (OH) 8 . H 2 O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH) 2 ) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH) 2 , which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

Stress Corrosion Cracking of Type 304 Stainless Steel

National Research Council Canada - National Science Library

Louthan, M

1964-01-01

Stress corrosion cracking of type 304 stainless steel exposed in dilute chloride solutions is being investigated at the Savannah River Laboratory in attempts to develop a fundamental understanding of the phenomenon...

Material selection and corrosion control practices in petroleum production

International Nuclear Information System (INIS)

Tuttle, R.N.

1980-01-01

The intent of this paper is to review briefly the current state of the art and to discuss some of the anticipated future oil and gas drilling and production activities which may challenge the materials selection and corrosion technologies. The current state of art discussions in this paper have been augmented by providing a list of references so that interested engineers may delve into each subject in more detail as desired. The technological areas which appear to require additional input to meet future needs include high strength tubular goods for sour gas service, corrosion resistant high strength alloys, definition of the effects of pressure, temperature, and fluid composition on corrosion behavior, and fatigue properties of various steels in seawater

Energy and technology review, January--February 1995. State of the laboratory

Energy Technology Data Exchange (ETDEWEB)

Bookless, W.A.; Stull, S.; Cassady, C.; Kaiper, G.; Ledbetter, G.; McElroy, L.; Parker, A. [eds.

1995-02-01

This issue of Energy and Technology Review highlights the Laboratory`s 1994 accomplishments in their mission areas and core programs--economic competitiveness, national security, lasers, energy, the environment, biology and biotechnology, engineering, physics and space science, chemistry and materials science, computations, and science and math education. LLNL is a major national resource of science and technology expertise, and they are committed to applying this expertise to meet vital national needs.

Alkali chloride induced corrosion of superheaters under biomass firing conditions: Improved insights from laboratory scale studies

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2015-01-01

One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed to the fo......One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed......, [1–3]). However, complete understanding of the corrosion mechanism under biomass-firing conditions has not yet been achieved. This is attributed partly to the complex nature of the corrosion process since there are many species produced from fuel combustion which can interact with one another...... and the steel surface. Many studies have focused on specific parameters such as, deposit composition (KCl, K2SO4, K2CO3, etc.) or gas species such as HCl, SO2, H2O [4–6], however, more research is necessary to understand the interaction of deposits and gas mixtures with each other and metallic superheater...

General corrosion, irradiation-corrosion, and environmental-mechanical evaluation of nuclear-waste-package structural-barrier materials. Progress report

International Nuclear Information System (INIS)

Westerman, R.E.; Pitman, S.G.; Nelson, J.L.

1982-09-01

Pacific Northwest Laboratory is studying the general corrosion, irradiation-corrosion, and environmentally enhanced crack propagation of five candidate materials in high-temperature aqueous environments simulating those expected in basalt and tuff repositories. The materials include three cast ferrous materials (ductile cast iron and two low-alloy Cr-Mo cast steels) and two titanium alloys, titanium Grade 2 (commercial purity) and Grade 12 (a Ti-Ni-Mo alloy). The general corrosion results are being obtained by autoclave exposure of specimens to slowly replenished simulated ground water flowing upward through a bed of the appropriate crushed rock (basalt or tuff), which is maintained at the desired test temperature (usually 250 0 C). In addition, tests are being performed in deionized water. Metal penetration rates of iron-base alloys are being derived by stripping off the corrosion product film and weighing the specimen after the appropriate exposure time. The corrosion of titanium alloy specimens is being determined by weight gain methods. The irradiation-corrosion studies are similar to the general corrosion tests, except that the specimen-bearing autoclaves are held in a 60 Co gamma radiation field at dose rates up to 2 x 10 6 rad/h. For evaluating the resistance of the candidate materials to environmentally enhanced crack propagation, three methods are being used: U-bend and fracture toughness specimens exposed in autoclaves; slow strain rate studies in repository-relevant environments to 300 0 C; and fatigue crack growth rate studies at ambient pressure and 90 0 C. The preliminary data suggest a 1-in. corrosion allowance for iron-base barrier elements intended for 1000-yr service in basalt or tuff repositories. No evidence has yet been found that titanium Grade 2 or Grade 12 is susceptible to environmentally induced crack propagation or, by extension, to stress corrosion cracking

Task 20 - Prevention of Chloride Corrosion in High-Temperature Waste Treatment Systems (Corrosives Removals from Vitrification Slurries)

International Nuclear Information System (INIS)

Timpe, R.C.; Aulich, T.R.

1998-01-01

GTS Duratek is working with BNFL Incorporated on a US Department of Energy (DOE) contract to develop a facility to treat and immobilize radioactive waste at the Hanford site in southeast Washington. Development of the 10-ton/day Hanford facility will be based on findings from work at Duratek's 3.3-ton/day pilot plant in Columbia, Maryland, which is in the final stage of construction and scheduled for shakedown testing in early 1999. In prior work with the Catholic University of America Vitreous State Laboratory, Duratek has found that slurrying is the most efficient way to introduce low-level radioactive, hazardous, and mixed wastes into vitrification melters. However, many of the Hanford tank wastes to be vitrified contain species (primarily chloride and sulfate) that are corrosive to the vitrifier or the downstream air pollution control equipment, especially under the elevated temperature conditions existent in these components. Removal of these corrosives presents a significant challenge because most tank wastes contain high (up to 10-molar) concentrations of sodium hydroxide (NaOH) along with significant levels of nitrate, nitrite, and other anions, which render standard ion-exchange, membrane filtration, and other separation technologies relatively ineffective. In Task 20, the Energy and Environmental Research Center (EERC) will work with Duratek to develop and optimize a vitrification pretreatment process for consistent, quantitative removal of chloride and sulfate prior to vitrifier injection

Initiation model for intergranular stress corrosion cracking in BWR pipes

International Nuclear Information System (INIS)

Hishida, Mamoru; Kawakubo, Takashi; Nakagawa, Yuji; Arii, Mitsuru.

1981-01-01

Discussions were made on the keys of intergranular stress corrosion cracking of austenitic stainless steel in high-temperature water in laboratories and stress corrosion cracking incidents in operating plants. Based on these discussions, a model was set up of intergranular stress corrosion cracking initiation in BWR pipes. Regarding the model, it was presumed that the intergranular stress corrosion cracking initiates during start up periods whenever heat-affected zones in welded pipes are highly sensitized and suffer dynamic strain in transient water containing dissolved oxygen. A series of BWR start up simulation tests were made by using a flowing autoclave system with slow strain rate test equipment. Validity of the model was confirmed through the test results. (author)

Strength and corrosion behavior of SiC - based ceramics in hot coal combustion environments

Energy Technology Data Exchange (ETDEWEB)

Breder, K.; Parten, R.J. [Oak Ridge National Lab., TN (United States)

1996-08-01

As part of an effort to evaluate the use of advanced ceramics in a new generation of coal-fired power plants, four SiC-based ceramics have been exposed to corrosive coal slag in a laboratory furnace and two pilot scale combustors. Initial results indicate that the laboratory experiments are valuable additions to more expensive pilot plant experiments. The results show increased corrosive attack with increased temperature, and that only slight changes in temperature may significantly alter the degree of strength degradation due to corrosive attack. The present results are part of a larger experimental matrix evaluating the behavior of ceramics in the coal combustion environment.

Corrosion by liquid lead and lead-bismuth: experimental results review and analysis

Energy Technology Data Exchange (ETDEWEB)

Zhang, Jinsuo [Los Alamos National Laboratory

2008-01-01

Liquid metal technologies for liquid lead and lead-bismuth alloy are under wide investigation and development for advanced nuclear energy systems and waste transmutation systems. Material corrosion is one of the main issues studied a lot recently in the development of the liquid metal technology. This study reviews corrosion by liquid lead and lead bismuth, including the corrosion mechanisms, corrosion inhibitor and the formation of the protective oxide layer. The available experimental data are analyzed by using a corrosion model in which the oxidation and scale removal are coupled. Based on the model, long-term behaviors of steels in liquid lead and lead-bismuth are predictable. This report provides information for the selection of structural materials for typical nuclear reactor coolant systems when selecting liquid lead or lead bismuth as heat transfer media.

Effects of climate and corrosion on concrete behaviour

Science.gov (United States)

Ismail, Mohammad; Egba, Ernest Ituma

2017-11-01

Corrosion of steel is a damaging agent that reduces the functional and structural responsibilities of reinforced concrete structures. Accordingly, reinforced concrete members in the environments that are prone to concrete carbonation or chloride attack coupled with high temperature and relative humidity suffer from accelerated corrosion of reinforcing material. Also, literature proves that climate influences corrosion of concrete, and suggests investigation of impact of corrosion on concrete based on climate zone. Therefore, this paper presents the effects of climate and corrosion on concrete behavior, using bond strength of concrete as a case study. Concrete specimens were prepared form concrete mix that was infested with 3.5 kgm-3 of sodium chloride to accelerate corrosion. The specimens were cured sodium chloride solution 3.5% by weight of water for 28 days before placing them in the exposure conditions. Pull-out tests were conducted at time intervals for one year to measure the impact of exposure condition and corrosion on bond strength of concrete. The results show reduction of bond strength of concrete by 32%, 28% and 8% after one year of subjection of the specimens to the unsheltered natural climate, sheltered natural climate, and laboratory ambient environment respectively. The findings indicate that the climate influences corrosion, which reduces the interlocking bond between the reinforcing bar and the adjacent concrete.

U.S. industry response to surry corrosion event

International Nuclear Information System (INIS)

Chexal, V.K.; Dietrich, E.B.; Torok, R.C.; Randall, G.A.; Shevde, V.C.; Horowitz, J.S.

1990-01-01

On December 9, 1986, a 460 mm (18 inch) diameter carbon steel elbow in the condensate system at Surry Unit-2 failed. The failure occurred as a consequence of thinning of the elbow by erosion-corrosion. Inspections revealed significant thinning of carbon steel sections at numerous locations in the condensate and feedwater piping of both Surry units. The subsequent discovery of thinning at other plants established erosion-corrosion as a generic issue for nuclear and fossil plants. To quickly resolve industry and regulatory concerns associated with single-phase erosion-corrosion, EPRI sought to: (1) find ways to determine where single phase erosion-corrosion is most likely to occur; (2) define accurate and low-cost inspection methods; and (3) identify techniques for preventing further pipe degradation. Erosion-corrosion programs have been conducted in a number of laboratories world-wide. The associated phenomena are complex and depend on the interrelationship of water temperature, water chemistry, component material, flow velocity and the geometry of the flow path (straight, bend, tee, etc.). EPRI supplemented existing data and developed technical products tailored for utility use on the erosion-corrosion issue. This paper describes the U.S. industry response to the Surry event and the related EPRI activities in the corrosion area

Corrosion on Mars: An Investigation of Corrosion Mechanisms Under Relevant Simulated Martian Environments

Science.gov (United States)

Calle, Luz M.; Li, Wenyan; Johansen, Michael R.; Buhrow, Jerry W.; Calle, Carlos I.

2017-01-01

This one-year project was selected by NASA's Science Innovation Fund in FY17 to address Corrosion on Mars which is a problem that has not been addressed before. Corrosion resistance is one of the most important properties in selecting materials for landed spacecraft and structures that will support surface operations for the human exploration of Mars. Currently, the selection of materials is done by assuming that the corrosion behavior of a material on Mars will be the same as that on Earth. This is understandable given that there is no data regarding the corrosion resistance of materials in the Mars environment. However, given that corrosion is defined as the degradation of a metal that results from its chemical interaction with the environment, it cannot be assumed that corrosion is going to be the same in both environments since they are significantly different. The goal of this research is to develop a systematic approach to understand corrosion of spacecraft materials on Mars by conducting a literature search of available data, relevant to corrosion in the Mars environment, and by performing preliminary laboratory experiments under relevant simulated Martian conditions. This project was motivated by the newly found evidence for the presence of transient liquid brines on Mars that coincided with the suggestion, by a team of researchers, that some of the structural degradation observed on Curiosity's wheels may be caused by corrosive interactions with the brines, while the most significant damage was attributed to rock scratching. An extensive literature search on data relevant to Mars corrosion confirmed the need for further investigation of the interaction between materials used for spacecraft and structures designed to support long-term surface operations on Mars. Simple preliminary experiments, designed to look at the interaction between an aerospace aluminum alloy (AA7075-T73) and the gases present in the Mars atmosphere, at 20degC and a pressure of 700 Pa

The influence of marine biofilms on corrosion: A concise review

International Nuclear Information System (INIS)

Little, Brenda J.; Lee, Jason S.; Ray, Richard I.

2008-01-01

The following is a concise review of the literature that addresses the impact of marine biofilms on two phenomena-ennoblement of corrosion potential and sulfide derivitization due to sulfate-reducing bacteria. A universally defined mechanism of potential ennoblement has not been established. Extent of ennoblement varies among locations and the extent of ennoblement for a particular material cannot be used to predict an increased likelihood of localized corrosion. There is some controversy as to the susceptibility of low- and medium-grade stainless steels. Carbon steel and copper alloys are susceptible to sulfide derivitization but thermodynamic models cannot predict the susceptibility of these materials. Laboratory experiments designed to provide data on susceptibility to sulfide derivitization have produced conflicting results because of the following: (1) laboratory media can contain anions that inhibit localized corrosion, (2) laboratory media can contain yeast extract that interferes with electrochemical measurements, and (3) deaeration procedures can produce environments that are not conducive for the growth of sulfate-reducing bacteria. In general, alloys that undergo ennoblement are not vulnerable to sulfide derivitization and conversely, alloys that are subject to sulfide derivitization do not become ennobled

The influence of marine biofilms on corrosion: A concise review

Energy Technology Data Exchange (ETDEWEB)

Little, Brenda J. [Naval Research Laboratory, Stennis Space Center, MS 39529, Code 7303, 228-688-5494 (United States)], E-mail: blittle@nrlssc.navy.mil; Lee, Jason S. [Naval Research Laboratory, Stennis Space Center, MS 39529, Code 7332, 228-688-4494 (United States)], E-mail: jlee@nrlssc.navy.mil; Ray, Richard I. [Naval Research Laboratory, Stennis Space Center, MS 39529, Code 7332, 228-688-4690 (United States)], E-mail: ray@nrlssc.navy.mil

2008-12-01

The following is a concise review of the literature that addresses the impact of marine biofilms on two phenomena-ennoblement of corrosion potential and sulfide derivitization due to sulfate-reducing bacteria. A universally defined mechanism of potential ennoblement has not been established. Extent of ennoblement varies among locations and the extent of ennoblement for a particular material cannot be used to predict an increased likelihood of localized corrosion. There is some controversy as to the susceptibility of low- and medium-grade stainless steels. Carbon steel and copper alloys are susceptible to sulfide derivitization but thermodynamic models cannot predict the susceptibility of these materials. Laboratory experiments designed to provide data on susceptibility to sulfide derivitization have produced conflicting results because of the following: (1) laboratory media can contain anions that inhibit localized corrosion, (2) laboratory media can contain yeast extract that interferes with electrochemical measurements, and (3) deaeration procedures can produce environments that are not conducive for the growth of sulfate-reducing bacteria. In general, alloys that undergo ennoblement are not vulnerable to sulfide derivitization and conversely, alloys that are subject to sulfide derivitization do not become ennobled.

Corrosion monitoring using high-frequency guided ultrasonic waves

Science.gov (United States)

Fromme, Paul

2014-02-01

Corrosion develops due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the structural integrity. The nondestructive detection and monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, guided wave modes were generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted and the wall thickness reduced by consecutive milling of the steel structure. Further measurements were conducted using accelerated corrosion in a salt water bath and the damage severity monitored. From the measured signal change due to the wave mode interference the wall thickness reduction was monitored. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Development of sensors for in-situ monitoring of corrosion and water chemistry parameters for the electric power utility industry

International Nuclear Information System (INIS)

Macdonald, D.D.; Pang, J.; Liu, C.; Medina, E.; Villa, J.; Bueno, J.

1993-01-01

The in situ monitoring of the chemistry and electrochemistry of aqueous heat transport fluids in thermal (nuclear and fossil) power plants is now considered essential if adequate assessment and close control of corrosion and mass transfer phenomena are to be achieved. Because of the elevated temperatures and pressures involved, new sensor technologies are required that are able to measure key parameters under plant operating conditions for extended periods of time. In this paper, the authors outline a research and development program that is designed to develop practical sensors for use in thermal power plants. The current emphasis is on sensors for measuring corrosion potential, pH, the concentrations of oxygen and hydrogen, and the electrochemical noise generated by corrosion processes at temperatures ranging from ∼250 C to 500 C. The program is currently at the laboratory stage, but testing of prototype sensors in a coal-fired supercritical power plant in Spain will begin shortly

Contribution of cellular automata to the understanding of corrosion phenomena

Directory of Open Access Journals (Sweden)

M. Zenkri

2017-09-01

Full Text Available We present a stochastic CA modelling approach of corrosion based on spatially separated electrochemical half-reactions, diffusion, acido-basic neutralization in solution and passive properties of the oxide layers. Starting from different initial conditions, a single framework allows one to describe generalised corrosion, localised corrosion, reactive and passive surfaces, including occluded corrosion phenomena as well. Spontaneous spatial separation of anodic and cathodic zones is associated with bare metal and passivated metal on the surface. This separation is also related to local acidification of the solution. This spontaneous change is associated with a much faster corrosion rate. Material morphology is closely related to corrosion kinetics, which can be used for technological applications.

Corrosion inhibitor development for slightly sour environments with oxygen intrusion

Energy Technology Data Exchange (ETDEWEB)

Wylde, J.; Wang, H.; Li, J. [Clariant Oil Services North America, Calgary, AB (Canada)

2009-07-01

This presentation reported on a study that examined the effect of oxygen on the inhibition of carbon steel in slightly sour corrosion, and the initiation and propagation of localized attack. Oxygen can enter sour water injection systems through the vapor space in storage tanks and process system. Oxygen aggravates the corrosion attack by participating in the cathodic reaction under full or partial diffusion control. Laboratory testing results were reported in this presentation along with the development of corrosion inhibitors for such a slightly sour system. Bubble testing cells were used with continuous H{sub 2}/CO{sub 2} mixture gas sparging and occasional oxygen intrusion of 2 to 4 hours during a week long test. Linear polarization resistance (LPR) measurements and weight loss corrosion coupons were used to quantify the corrosion attack. The findings were presented in terms of the magnitude of localized attacks at different oxygen concentrations and intrusion periods, with and without the presence of corrosion inhibitors. tabs., figs.

Chloride-induced corrosion of steel in cracked concrete – Part I: Experimental studies under accelerated and natural marine environments

International Nuclear Information System (INIS)

Otieno, M.; Beushausen, H.; Alexander, M.

2016-01-01

Parallel corrosion experiments were carried out for 2¼ years by exposing one half of 210 beam specimens (120 × 130 × 375 mm long) to accelerated laboratory corrosion (cyclic wetting and drying) while the other half underwent natural corrosion in a marine tidal zone. Experimental variables were crack width w cr (0, incipient crack, 0.4, 0.7 mm), cover c (20, 40 mm), binder type (PC, PC/GGBS, PC/FA) and w/b ratio (0.40, 0.55). Results show that corrosion rate (i corr ) was affected by the experimental variables in the following manner: i corr increased with increase in crack width, and decreased with increase in concrete quality and cover depth. The results also show that the corrosion performance of concretes in the field under natural corrosion cannot be inferred from its performance in the laboratory under accelerated corrosion. Other factors such as corrosion process should be taken into account.

Thin Glass Coatings for the Corrosion Protection of Metals

DEFF Research Database (Denmark)

Lampert, Felix

in corrosion sensitive applications. Since the deposition of SiOx thin films is a well-established technology, the SOG technology was directly benchmarked to PVD-based SiO2 coatings. The coating adhesion was assessed by cross cut testing and increasing load scratch testing and the efficiency of the sub...... with localized corrosion and do not impact the heat transfer or the component performance. The herein presented approach focuses primarily on the formation of SiOx-like thin films from Hydrogen Silsesquioxane (HSQ) –based “spin-on-glass” (SOG) precursor. The technology is well known for the deposition...

Corrosion of metal materials embedded in concrete

International Nuclear Information System (INIS)

Duffo, G.S.; Farina, S.B.; Schulz, F.M.

2010-01-01

Carbon steel is the material most frequently used to strengthen reinforced concrete structures; however, stainless steel and galvanized steel reinforcements are also used in construction concretes; and they are not often used in Latin America. Meanwhile, there are other metals that are embedded in the concrete forming part of the openings (aluminum) or in tubing systems (copper and lead). The use of concrete as a cementing material is also useful for immobilizing wastes, such as for example those generated by the nuclear industry. There is a great deal of research and development on the corrosion of steel reinforcements, but the same is not true for the behavior of other metals embedded in concrete and that also undergo corrosive processes. This work aims to study the corrosion of different metals: copper, lead, aluminum, zinc, stainless steel and carbon steel; embedded in concrete with and without the presence of aggressive species for the metal materials. Test pieces were made of mortar containing rods of different materials for testing, and with chlorides added in concentrations of 0; 0.3 % and 1% (mass of chloride per mass of cement). The test pieces were exposed to different conditions; laboratory environment with a relative humidity (RH) of 45%, a controlled atmosphere with 98% RH and submerged in a solution of 3.5% NaCl. The susceptibility to corrosion of the different metals was evaluated using techniques to monitor the corrosion potential, the resistivity of the mortar and the polarization resistance (PR). The rods were weighed before being placed inside the test pieces to later determine the loss of weight generated by the corrosion process. Polarization curves for the metals were also traced in a simulated pore solution (SPS) and in SPS with added chloride. The results obtained to date show that, of all the metals analyzed, aluminum is the most susceptible to corrosion, and that the test specimens with 0% and 1% of chloride exposed to the laboratory

Development of corrosion models to ensure reliable performance of nuclear power plants

International Nuclear Information System (INIS)

Kritzky, V.G.; Stjazhkin, P.S.

1993-01-01

The safety and reliability of the coolant circuits in nuclear power plants depend much on corrosion and corrosion products transfer processes. Various empirical models have been developed which are applicable to particular sets of operational conditions. In our laboratory a corrosion model has been worked out, which is based on the thermodynamic properties of the compounds, participating in corrosion process and on the assumption, that the corrosion process is controlled by the solubilities of the corrosion products forming the surface oxide layer. The validity of the model has been verified by use of retrospective experimental data, which have been obtained for a series of structural materials such as e.g., carbon and stainless steels, Cu-, Al-, and Zr alloys. With regard for hydriding the model satisfactorily describes stress corrosion cracking process in water-salt environments. This report describes a model based on the thermodynamic properties of the compounds participating in the corrosion process, and on the assumption that the corrosion process is controlled by the solubilities of the corrosion products forming the surface oxide layer

The jet impingement cell: A valuable device for investigating CO{sub 2} corrosion

Energy Technology Data Exchange (ETDEWEB)

Kinsella, Brian; John, Douglas; Bailey, Stuart; De Marco, Roland [Western Australian Corrosion Research Group, School of Applied Chemistry, Curtin University of Technology, GPO Box U1987, Perth WA, 6845 (Australia)

2004-07-01

The jet impingement cell (JIC) is a valuable technique for the investigation of carbon dioxide corrosion of steel and its inhibition under high flow conditions or high wall shear stress. Despite the use of the JIC in corrosion testing laboratories not a great deal has been published on the design and calibration of these cells. In the evaluation of corrosion inhibitors, the type of corrosion and relative performance of the inhibitors depends on the metallurgy of the steel used to manufacture electrodes and measure the corrosion rate. This paper covers aspects of cell design and the determination of mass transfer and wall shear stress at electrodes used in the cell. The performance of different generic type corrosion inhibitors and their affect on the type of corrosion (i.e, uniform, pitting and crevice corrosion) is shown and discussed. (authors)

Real Time Corrosion Monitoring in Lead and Lead-Bismuth Systems

Energy Technology Data Exchange (ETDEWEB)

James F. Stubbins; Alan Bolind; Ziang Chen

2010-02-25

The objective of this research program is to develop a real-time, in situ corrosion monitoring technique for flowing liquid Pb and eutectic PbBi (LBE) systems in a temperature range of 400 to 650 C. These conditions are relevant to future liquid metal cooled fast reactor operating parameters. THis program was aligned with the Gen IV Reactor initiative to develp technologies to support the design and opertion of a Pb or LBE-cooled fast reactor. The ability to monitor corrosion for protection of structural components is a high priority issue for the safe and prolonged operation of advanced liquid metal fast reactor systems. In those systems, protective oxide layers are intentionally formed and maintained to limit corrosion rates during operation. This program developed a real time, in situ corrosion monitoring tecnique using impedance spectroscopy (IS) technology.

Corrosivity Index Copper and Steel at Two Locations in Villahermosa, Tabasco

Directory of Open Access Journals (Sweden)

Tejero-Rivas María Candelaria

2015-03-01

Full Text Available This paper presents a study of the atmospheric corrosion of copper and carbon steel made ​​in two environments Villahermosa, Tabasco for six months. The test site of the industrial zone started Villahermosa Institute of Technology (ITVH and rural-urban site at the Technological University of Tabasco (UTTAB. Aluminum in combination with a screw carbon steel provided the index marine corrosivity (MA, the brass screw gives the index of industrial corrosivity (IA; wire method of screw according to ASTM G116-93 was used and the plastic screw nylon gives the rate of rural-urban corrosivity (RUA. The determination of air pollutants (sulfur dioxide and chlorides, was with the methods of wet candle and sulfation plates according to ISO 9225. Morphology studies were performed on the corrosion products formed on the specimens screw, using scanning electron microscopy coupled with energy dispersive. The corrosion products that formed on the surface of copper and carbon steel, having a bulb-shaped morphology characteristic of the addition of soluble salts, particularly sulphates and chlorides, were identified in the two stations.

Design of Submarine Pipeline With Respect to Corrosion and Material Selection

OpenAIRE

El-Mogi, Hossam

2016-01-01

Master's thesis in Offshore technology : subsea technology Pipelines are an essential part of the oil and gas industry as they are the main means of transportation. As the offshore technology advances, subsea pipelines are being operated in more demanding environments. For the pipelines to operate efficiently, they have to be carefully designed. One of the main threats to the integrity of the pipeline is corrosion, which has caused many failures. Corrosion in subsea pipelines has different...

Effect of Inhibitors on Weld Corrosion under Sweet Conditions Using Flow Channel

OpenAIRE

Khaled Alawadhi; Abdulkareem Aloraier; Suraj Joshi; Jalal Alsarraf

2014-01-01

The aim of this paper is to compare the effectiveness and electrochemical behavior of typical oilfield corrosion inhibitors with previous oilfield corrosion inhibitors under the same electrochemical techniques to control preferential weld corrosion of X65 pipeline steel in artificial seawater saturated with carbon dioxide at a pressure of one bar. A secondary aim is to investigate the conditions under which current reversal takes place. A flow channel apparatus was used in the laboratory to s...

From marine bio-corrosion to new bio-processes

International Nuclear Information System (INIS)

Bergel, A.; Dasilva, S.; Basseguy, R.; Feron, D.; Mollica, A.

2004-01-01

Full text of publication follows: From the middle of the last century it has been observed that the development of marine bio-films on the surface of stainless steels and different metallic materials induces the ennoblement of their free corrosion potential. A main step in deciphering the mechanisms of aerobic marine bio-corrosion has been achieved around 1976 with the demonstration that the potential ennoblement was due to the modification of the cathodic process. Since this date, the catalysis of oxygen reduction by marine bio-films has been the topic of numerous controversies, but it is now commonly agreed as a basic phenomena in aerobic corrosion. Several hypotheses have been proposed to explain the fine mechanisms of the bio-film-catalysed reduction of oxygen: intermediate formation of hydrogen peroxide, modification of the oxide layer on the stainless steel surface, involvement of manganese species and manganese oxidising bacteria, catalysis by proteins produced by the micro-organisms... Recent results may confirm the possible involvement of hemic enzymes or proteins. Whatever the mechanisms, very promising results have been obtained with the possible application of bio-film-catalysed oxygen reduction to conceive innovative biofuel cells with stainless steel electrodes. Actually, the catalysis of oxygen reduction is a key step that still drastically hinders the development of economically efficient hydrogen/oxygen fuel cells. The current technology requires high amounts of platinum or platinum-based materials to catalyze oxygen reduction on the cathode of these cells. The prohibitive cost of platinum is a main obstacle to the commercialization of low-cost fuel cells. Unpublished results recently showed that adapting the enzyme-catalysed reaction that was assumed for bio-corrosion on the cathode of hydrogen/oxygen fuel cells may lead to a significant decrease in the charge of platinum. Moreover, it was demonstrated on a laboratory-scale fuel cell pilot that

Experimental Protocol to Determine the Chloride Threshold Value for Corrosion in Samples Taken from Reinforced Concrete Structures.

Science.gov (United States)

Angst, Ueli M; Boschmann, Carolina; Wagner, Matthias; Elsener, Bernhard

2017-08-31

The aging of reinforced concrete infrastructure in developed countries imposes an urgent need for methods to reliably assess the condition of these structures. Corrosion of the embedded reinforcing steel is the most frequent cause for degradation. While it is well known that the ability of a structure to withstand corrosion depends strongly on factors such as the materials used or the age, it is common practice to rely on threshold values stipulated in standards or textbooks. These threshold values for corrosion initiation (Ccrit) are independent of the actual properties of a certain structure, which clearly limits the accuracy of condition assessments and service life predictions. The practice of using tabulated values can be traced to the lack of reliable methods to determine Ccrit on-site and in the laboratory. Here, an experimental protocol to determine Ccrit for individual engineering structures or structural members is presented. A number of reinforced concrete samples are taken from structures and laboratory corrosion testing is performed. The main advantage of this method is that it ensures real conditions concerning parameters that are well known to greatly influence Ccrit, such as the steel-concrete interface, which cannot be representatively mimicked in laboratory-produced samples. At the same time, the accelerated corrosion test in the laboratory permits the reliable determination of Ccrit prior to corrosion initiation on the tested structure; this is a major advantage over all common condition assessment methods that only permit estimating the conditions for corrosion after initiation, i.e., when the structure is already damaged. The protocol yields the statistical distribution of Ccrit for the tested structure. This serves as a basis for probabilistic prediction models for the remaining time to corrosion, which is needed for maintenance planning. This method can potentially be used in material testing of civil infrastructures, similar to established

Standard guide for determining corrosivity of crude oils

CERN Document Server

American Society for Testing and Materials. Philadelphia

2010-01-01

1.1 This guide presents some generally accepted laboratory methodologies that are used for determining the corrosivity of crude oil. 1.2 This guide does not cover detailed calculations and methods, but rather a range of approaches that have found application in evaluating the corrosivity of crude oil. 1.3 Only those methodologies that have found wide acceptance in crude oil corrosivity evaluation are considered in this guide. 1.4 This guide does not address the change in oil/water ratio caused by accumulation of water at low points in a pipeline system. 1.5 This guide is intended to assist in the selection of methodologies that can be used for determining the corrosivity of crude oil under conditions in which water is present in the liquid state (typically up to 100°C). These conditions normally occur during oil and gas production, storage, and transportation in the pipelines. 1.6 This guide does not cover the evaluation of corrosivity of crude oil at higher temperatures (typically above 300°C) that oc...

Investigation of corrosion and stress corrosion cracking in bolting materials on light water reactors

International Nuclear Information System (INIS)

Czajkowski, C.J.

1985-01-01

Laboratory experiments performed at BNL have shown that the concentration of boric acid to a moist paste at approximately the boiling point of water can produce corrosion rates of the order of several tenths of an inch per year on bolting and piping materials, which values are consistent with service experience. Other failure evaluation experience has shown that primary coolant/lubricant interaction may lead to stress corrosion cracking (SCC) of steam generator manway studs. An investigation was also performed on eleven lubricants and their effects on A193 B7 and A540 B24 bolting materials. H 2 S generation by the lubricants, coefficient of friction results and transgranular SCC of the bolting materials in steam are discussed. 13 refs

Resistance to pitting corrosion in ferritic and austenitic/ferritic steels

International Nuclear Information System (INIS)

De Bouvier, O.

1995-01-01

Stainless steel tubes carrying raw water are potentially vulnerable to pitting corrosion. With a view to minimizing the corrosion risk in the river-water-cooled condensers at PWR power plant, a study was conducted to determine initiation conditions and incubation durations for pitting corrosion in stagnant water. As a result, condenser tubes in Z2 CI 18 (439) or Z2 CT 18-10 (304L) steels were phased out in favour of Z2 CND 16-32 (316L) stainless steel. The same question can be yield for other applications and especially for all types of exchangers for use in electrical applications. This study sought to assess alternative methods for estimating pitting corrosion, and to check the results of these methods against the actual behaviour of studied steels. The study covered ferritic steels (439, 444, 290Mo), austenitic steel (316L) and austenitic/ferritic steels (Uranus 35N, 45N, 47N, 52N). Two approaches were adopted: laboratory tests to compare pitting corrosion risks on different materials, and tests for characterizing the behaviour of steels exposed to river water. The study begins with a laboratory tests that yield an arbitrary parameter for quantifying pitting corrosion resistance. One method involves measuring the pitting temperature in an aggressive ferric chloride solution. Other methods measure the pitting potential, either statistically (Multipit method) or deterministically (polarization curve). We then go on to discuss tests under simulated life-like conditions, involving repeated immersions in water from the Seine. (author). 9 refs., 13 figs, 9 tabs

SCC and Corrosion Fatigue characterization of a Ti-6Al-4V alloy in a corrosive environment – experiments and numerical models

Directory of Open Access Journals (Sweden)

S. Baragetti

2014-10-01

Full Text Available In the present article, a review of the complete characterization in different aggressive media of a Ti-6Al-4V titanium alloy, performed by the Structural Mechanics Laboratory of the University of Bergamo, is presented. The light alloy has been investigated in terms of corrosion fatigue, by axial fatigue testing (R = 0.1 of smooth and notched flat dogbone specimens in laboratory air, 3.5% wt. NaCl–water mixture and methanol–water mixture at different concentrations. The first corrosive medium reproduced a marine environment, while the latter was used as a reference aggressive environment. Results showed that a certain corrosion fatigue resistance is found in a salt water medium, while the methanol environment caused a significant drop – from 23% to 55% in terms of limiting stress reduction – of the fatigue resistance of the Ti-6Al-4V alloy, even for a solution containing 5% of methanol. A Stress Corrosion Cracking (SCC experimental campaign at different methanol concentrations has been conducted over slightly notched dog-bone specimens (Kt = 1.18, to characterize the corrosion resistance of the alloy under quasi-static load conditions. Finally, crack propagation models have been implemented to predict the crack propagation rates for smooth specimens, by using Paris, Walker and Kato-Deng-Inoue-Takatsu propagation formulae. The different outcomes from the forecasting numerical models were compared with experimental results, proposing modeling procedures for the numerical simulation of fatigue behavior of a Ti-6Al-4V alloy.

Fiftieth Anniversary of the Foundation of Postgraduate Study on Corrosion and Protection of Materials at the Faculty of Technology, University of Zagreb

OpenAIRE

Martinez, S.; Stupnišek-Lisac, E.; Esih, I.

2011-01-01

The first postgraduate study at the Department for Chemical Technology of the Faculty of Technology (nowadays: Faculty of Chemical Engineering and Technology) of the University of Zagreb concerning the field "Corrosion and Protection of Materials" was founded in the academic year of 1960/61 on the initiative of academician Miroslav Karšulin. The study comprised three semesters and finished by defending a master's thesis. During two decades, 19 generations of attendants were registered and 108...

KCl-induced high temperature corrosion of selected commercial alloys. Part I: chromia-formers

DEFF Research Database (Denmark)

Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

2015-01-01

-grained), Sanicro 28 and the nickel-based alloys 625, 263 and C276. Exposure was performed at 600 °C for 168 h in flowing N2(g)+5%O2(g)+15% H2O(g) (vol.%). Samples were covered with KCl powder prior to exposure. A salt-free exposure was also performed for comparison. Corrosion morphology and products were studied......Laboratory testing of selected chromia-forming alloys was performed to rank the materials and gain further knowledge on the mechanism of KCl-induced high temperature corrosion. The investigated alloys were stainless steels EN1.4021, EN1.4057, EN1.4521, TP347H (coarse-grained), TP347HFG (fine....... In the presence of solid KCl, all the alloys showed significant corrosion. Measurement of corrosion extent indicated that alloys EN1.4057, Sanicro 28 and 625 show a better performance compared to the industrial state of the art material TP347HFG under laboratory conditions. An additional test was performed...

The evolution of Interior Intrusion Detection Technology at Sandia National Laboratories

International Nuclear Information System (INIS)

Graham, R.H.; Workhoven, R.M.

1987-07-01

Interior Intrusion Detection Technology began at Sandia National Laboratories (SNL) in 1975 as part of the Fixed Facilities Physical Protection Research and Development program sponsored by the US Department of Energy in connection with their nuclear safeguards effort. This paper describes the evolution of Interior Intrusion Detection Technology at Sandia National Laboratories from the beginning of the Interior Sensor Laboratory to the present. This Laboratory was established in 1976 to evaluate commercial interior intrusion sensors and to assist in site-specific intrusion detection system designs. Examples of special test techniques and new test equipment that were developed at the Lab are presented, including the Sandia Intruder Motion Simulator (SIMS), the Sensor and Environment Monitor (SEM), and the Sandia Interior Robot (SIR). We also discuss new sensors and unique sensor combinations developed when commercial sensors were unavailable and the future application of expert systems

Remote measurement of corrosion using ultrasonic techniques

International Nuclear Information System (INIS)

Garcia, K.M.; Porter, A.M.

1995-02-01

Supercritical water oxidation (SCWO) technology has the potential of meeting the US Department of Energy's treatment requirements for mixed radioactive waste. A major technical constraint of the SCWO process is corrosion. Safe operation of a pilot plant requires monitoring of the corrosion rate of the materials of construction. A method is needed for measurement of the corrosion rate taking place during operation. One approach is to directly measure the change in wall thickness or growth of oxide layer at critical points in the SCWO process. In FY-93, a brief survey of the industry was performed to evaluate nondestructive evaluation (NDE) methods for remote corrosion monitoring in supercritical vessels. As a result of this survey, it was determined that ultrasonic testing (UT) methods would be the most cost-effective and suitable method of achieving this. Therefore, the objective for FY-94 was to prove the feasibility of using UT to monitor corrosion of supercritical vessels remotely during operation without removal of the insulation

Corrosion behavior of materials selected for FMIT lithium system

International Nuclear Information System (INIS)

Bazinet, G.D.; Down, M.G.; Matlock, D.K.

1983-01-01

The corrosion program consisted of a multi-disciplinary approach utilizing the liquid lithium test resources and capabilities of several laboratories. Specific concerns associated with the overall objective of materials corrosion behavior were evaluated at each laboratory. Testing conditions included: approx. 3700 hours of exposure to flowing lithium at temperatures from 230 0 C to 270 0 C and approx. 6500 hours of exposure to flowing lithium at an isothermal temperature of 270 0 C. Principal areas of investigation, to be discussed here briefly, included lithium corrosion effects on the following: (1) types 304 and 304L austenitic stainless steels, which are specified as reference materials for the FMIT lithium system; (2) type 304 stainless steel weldments (w/type 308 stainless steel filler) typical of specified tube and butt welds in the lithium system design; (3) titanium, zirconium and yttrium, which represent potential hot trap getter materials; (4) BNi4 braze alloy, used as a potential attachement method in the plug/seat fabrication of liquid lithium valves; and (5) type 321 stainless steel bellows, typical of bellows used in potential liquid lithium valve designs

Seawater corrosion tests for low-level radioactive waste drum containers

International Nuclear Information System (INIS)

Maeda, Sho; Wadachi, Yoshiki

1985-11-01

This report is a part of corrosion tests of drums under various environmental conditions (seawater, river water, coastal sand, inland soil and indoor and outdoor atmosphere) done at Japan Atomic Energy Research Institute sponsored by the Science and Technology Agency. The corrosion tests were started in November, 1977 and complated at March, 1984. This report describes the results of the seawater corrosion tests which are part of the final report, ''Corrosion Safety Demonstration Test'' (Japanese), and it is expected to contribute the safety assessment of sea dumping of low-level radioactive waste packages. (author)

The multi-element ultrasonic technology: examples of application on military naval structures

International Nuclear Information System (INIS)

Recolin, P.; Rivalin, S.

2009-01-01

DCNS is the European leader in the military ship construction and maintenance (conventional and nuclear propulsion). The potential of ultrasonic technologies with multi-element probes has been studied in its Materials laboratory since the end of the 80's, and a growing number of applications has appeared these last ten years. A series of examples is given: in-service nuclear reactor pipe welds monitoring, time-of-flight diffraction (TOFD) technique for the inspection of containment welds, coating fabrication control, detection of laminating corrosion on aluminum rings, detection of corrosion on submarine hulls in basin, inspection of hull welded joints

Corrosion of beryllium exposed to celotex and water

International Nuclear Information System (INIS)

Hill, M.A.; Butt, D.P.; Lillard, R.S.

1997-01-01

Celotex is a commercial rigid cellulose fiberboard product primarily used in the building construction industry. Currently celotex is being used as a packing material in AL-R8 containers. Ion chromatography of celotex packing material at Lawrence Livermore National Laboratory (LLNL) has indicated that this material contains aggressive anions, including chloride, which may accelerate corrosion. It is well known that beryllium is susceptible to pitting corrosion when exposed to chloride containing environments. Levy noted pitting in beryllium at the open circuit potential when exposed to 0.1 M NaCl solution. This investigation attempts to evaluate the potential risk of accelerated beryllium corrosion from celotex and water which may occur naturally when celotex dust comes into contact with moisture from the atmosphere

Electrochemical potential measurements in boiling water reactors; relation to water chemistry and stress corrosion

International Nuclear Information System (INIS)

Indig, M.E.; Cowan, R.L.

1981-01-01

Electrochemical potential measurements were performed in operating boiling water reactors to determine the range of corrosion potentials that exist from cold standby to full power operation and the relationship of these measurements to reactor water chemistry. Once the corrosion potentials were known, experiments were performed in the laboratory under electrochemical control to determine potentials and equivalent dissolved oxygen concentrations where intergranular stress corrosion cracking (IGSCC) would and would not occur on welded Type-304 stainless steel. At 274 0 C, cracking occurred at potentials that were equivalent to dissolved oxygen concentration > 40 to 50 ppb. With decreasing temperature, IGSCC became more difficult and only severely sensitized stainless steel would crack. Recent in-reactor experiments combined with the previous laboratory data, have shown that injection of small concentrations of hydrogen during reactor operation can cause a significant decrease in corrosion potential which should cause immunity to IGSCC. (author)

In-Plant Corrosion Study of Steels in Distillery Effluent Treatment Plant

Science.gov (United States)

Ram, Chhotu; Sharma, Chhaya; Singh, A. K.

2015-05-01

The present study deals with corrosion and performance of steels observed in an effluent treatment plant (ETP) of a distillery. For this purpose, the metal coupons were exposed in primary (untreated effluent) and secondary tank (anaerobic treatment effluent) of the ETP. The extent of attack has been correlated with the composition of the effluent with the help of laboratory immersion and electrochemical tests. Untreated distillery effluent found to be more corrosive than the anaerobic-treated effluents and is assigned due to chloride, phosphate, calcium, nitrate, and nitrite ions, which enhances corrosivity at acidic pH. Mild steel showed highest uniform and localized corrosion followed by stainless steels 304L and 316L and lowest in case of duplex 2205.

Study on applying technology of utilizing long-term materials for corrosion facilities

Energy Technology Data Exchange (ETDEWEB)

Kim, Jae Chul; Park, Young Kyu; Baek, Soo Gon; Lee, Jong Sub [Korea Electric Power Research Institute, Taejon (Korea, Republic of); Park, Yong Soo [Yonsei University, Seoul (Korea, Republic of); Hwang, Won Suk [Inha University (Korea, Republic of); Song, Rhyo Seong [Hankuk Aviation, University (Korea, Republic of)

1996-12-31

Nowadays, as the pollution in seawater is escalating rapidly because of fast industrialization, corrosion rate and repairing frequency of seawater facilities in power plant are increasing. In addition, new construction is restricted with narrow limits due to the deterioration of social condition, asking for extension of facility life and repairing frequency. The objectives of this study are to select the appropriate new high corrosion resistance materials and apply them in the field, to make the corrosion data base in accordance with their usage conditions and to predict the remaining life and optimum repairing period by predicting the life of facilities. (author). 77 refs., 54 figs.

Multiyear Program Plan for the High Temperature Materials Laboratory; FINAL

International Nuclear Information System (INIS)

Arvid E. Pasto

2000-01-01

Recently, the U.S. Department of Energy's (DOE) Office of Heavy Vehicle Technologies (OHVT) prepared a Technology Roadmap describing the challenges facing development of higher fuel efficiency, less polluting sport utility vehicles, vans, and commercial trucks. Based on this roadmap, a multiyear program plan (MYPP) was also developed, in which approaches to solving the numerous challenges are enumerated. Additional planning has been performed by DOE and national laboratory staff, on approaches to solving the numerous challenges faced by heavy vehicle system improvements. Workshops and planning documents have been developed concerning advanced aerodynamics, frictional and other parasitic losses, and thermal management. Similarly, the Heavy Vehicle Propulsion Materials Program has developed its own multiyear program plan. The High Temperature Materials Laboratory, a major user facility sponsored by OHVT, has now developed its program plan, described herein. Information was gathered via participation in the development of OHVT's overall Technology Roadmap and MYPP, through personal contacts within the materials-user community, and from attendance at conferences and expositions. Major materials issues for the heavy vehicle industry currently center on trying to increase efficiency of (diesel) engines while at the same time reducing emissions (particularly NO(sub x) and particulates). These requirements dictate the use of increasingly stronger, higher-temperature capable and more corrosion-resistant materials of construction, as well as advanced catalysts, particulate traps, and other pollution-control devices. Exhaust gas recirculation (EGR) is a technique which will certainly be applied to diesel engines in the near future, and its use represents a formidable challenge, as will be described later. Energy-efficient, low cost materials processing methods and surface treatments to improve wear, fracture, and corrosion resistance are also required

Investigation of monitoring technologies for heat transfer corrosion in reprocessing equipment

International Nuclear Information System (INIS)

Tsukatani, I.; Kiuchi, K.

2004-01-01

Two types of in-situ monitoring techniques using electrical resistance methods were developed for estimating the wall thinning of heat transfer tubes used in evaporators for Purex process on commercial reprocessing plants. The corrosion rate is accelerated with oxidizer ions formed by the thermal decomposition of nitric acid under heat flux. An in-situ corrosion sensor was developed for estimating the corrosion rate of heat transfer tubes using miniature heat transfer tube specimens under heat flux control. It is possible to simulate the heating condition as same as heat transfer tubes. The applicability was evaluated by setting it in gas-liquid separator in a mock-up evaporator for acid recovery. The sensitivity of electric resistance methods is increased with decreasing the residual thickness of probe tube. The other is the electrical potential drop method using direct current so-called the field signature method. It is applicable to estimate the corrosiveness of reprocessing nitric acid by setting it on the drain tube in evaporator. The sensitivity to the thinning rate of tubes wall machined artificially was obtained within ±10% to the wall thickness. It has the non-sensitive region nearly 0.1mm up to begin working. The practical applicability has been also evaluated by setting it in a mock-up evaporator. (author)

Corrosion behaviour of construction materials for high temperature water electrolysers

Energy Technology Data Exchange (ETDEWEB)

Nikiforov, A.; Petruchina, I.; Christensen, E.; Bjerrum, N.J.; Tomas-Garcya, A.L. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of Chemistry, Materials Science Group

2010-07-01

This presentation reported on a study in which the feasibility of using different corrosion resistant stainless steels as a possible metallic bipolar plate and construction material was evaluated in terms of corrosion resistance under conditions corresponding to the conditions in high temperature proton exchange membrane (PEM) water electrolysers (HTPEMWE). PEM water electrolysis technology has been touted as an effective alternative to more conventional alkaline water electrolysis. Although the energy efficiency of this technology can be increased considerably at temperatures above 100 degrees C, this increases the demands to all the used materials with respect to corrosion stability and thermal stability. In this study, Ni-based alloys as well as titanium and tantalum samples were exposed to anodic polarization in 85 per cent phosphoric acid electrolyte solution. Tests were performed at 80 and 120 degrees C to determine the dependence of corrosion speed and working temperature. Platinum and gold plates were also tested for a comparative evaluation. Steady-state voltammetry was used along with scanning electron microscopy and energy-dispersive X-ray spectroscopy. Titanium showed the poorest corrosion resistance, while Ni-based alloys showed the highest corrosion resistance, with Inconel R 625 being the most promising alloy for the bipolar plate of an HTPEMWE. 3 refs., 1 tab., 2 figs.

Corrosion monitoring using high-frequency guided waves

Science.gov (United States)

Fromme, P.

2016-04-01

Corrosion can develop due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Generalized corrosion leading to wall thickness loss can cause the reduction of the strength and thus degradation of the structural integrity. The monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic wedge transducers with single sided access to the structure, guided wave modes were selectively generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted for wall thickness reduction due to milling of the steel structure. From the measured signal changes due to the wave mode interference the reduced wall thickness was monitored. Good agreement with theoretical predictions was achieved. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Development of a corrosion detection experiment to evaluate conventional and advanced NDI techniques

Energy Technology Data Exchange (ETDEWEB)

Roach, D.

1995-12-31

The Aging Aircraft NDI Validation Center (AANC) was established by the Federal Aviation Administration Technical Center (FAATC) at Sandia National Laboratories in August of 1991. The goal of the AANC is to provide independent validation of technologies intended to enhance the structural inspection of aging commuter and transport aircraft. The deliverables from the AANC`s validation activities are assessments of the reliability of existing and emerging inspection technologies as well as analyses of the cost benefits to be derived from their implementation. This paper describes the methodology developed by the AANC to assess the performance of NDI techniques. In particular, an experiment being developed to evaluate corrosion detection devices will be presented. The experiment uses engineered test specimens, as well as complete aircraft test beds to provide metrics for NDI validation.

High temperature corrosion under conditions simulating biomass firing: depth-resolved phase identification

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2014-01-01

) were coated with KCl and is o-thermally exposed at 560 o C for 168 h under a flue gas corresponding to straw firing. Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), and X-ray Diffraction (XRD) characterization techniques were employed for comprehensive characterization......Both cross-sectional and plan view, ‘top-down’ characterization methods were employed , for a depth-resolved characterization of corrosion products resulting from high temperature corrosion under laboratory conditions simulating biomass firing. Samples of an austenitic stainless steel (TP 347H FG...... of the corrosion product. Results from this comprehensive characterization revealed more details on the morphology and composition of the corrosion product....

Materials corrosion and protection at high temperatures

International Nuclear Information System (INIS)

Balbaud, F.; Desgranges, Clara; Martinelli, Laure; Rouillard, Fabien; Duhamel, Cecile; Marchetti, Loic; Perrin, Stephane; Molins, Regine; Chevalier, S.; Heintz, O.; David, N.; Fiorani, J.M.; Vilasi, M.; Wouters, Y.; Galerie, A.; Mangelinck, D.; Viguier, B.; Monceau, D.; Soustelle, M.; Pijolat, M.; Favergeon, J.; Brancherie, D.; Moulin, G.; Dawi, K.; Wolski, K.; Barnier, V.; Rebillat, F.; Lavigne, O.; Brossard, J.M.; Ropital, F.; Mougin, J.

2011-01-01

This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

The evolution of interior intrusion detection technology at Sandia National Laboratories

International Nuclear Information System (INIS)

Graham, R.H.; Workhoven, R.M.

1987-07-01

Interior Intrusion Detection Technology began at Sandia National Laboratories (SNL) in 1975 as part of the Fixed Facilities Physical Protection Research and Development program sponsored by the US Department of Energy in connection with their nuclear safeguards effort. This paper describes the evolution of Interior Intrusion Detection Technology at Sandia National Laboratories from the beginning of the Interior Sensor Laboratory to the present. This Laboratory was established in 1976 to evaluate commercial interior intrusion sensors and to assist in site-specific intrusion detection system designs. Examples of special test techniques and new test equipment that were developed at the Lab are presented, including the Sandia Intruder Motion Simulator (SIMS), the Sensor and Environment Monitor (SEM), and the Sandia Interior Robot (SIR). We also discuss new sensors and unique sensor combination developed when commercial sensors were unavailable and the future application of expert systems. 5 refs

The evolution of interior intrusion detection technology at Sandia National Laboratories

International Nuclear Information System (INIS)

Graham, R.H.; Workhoven, R.M.

1987-01-01

Interior Intrusion Detection Technology began at Sandia National Laboratories (SNL) in 1975 as part of the Fixed Facilities Physical Protection Research and Development program sponsored by the U.S. Department of Energy in connection with their nuclear safeguards effort. This paper describes the evolution of Interior Intrusion Detection Technology at Sandia National Laboratories from the beginning of the Interior Sensor Laboratory to the present. This Laboratory was established in 1976 to evaluate commercial interior intrusion sensors and to assist in site-specific intrusion detection system designs. Examples of special test techniques and new test equipment that were developed at the Lab are presented, including the Sandia Intruder Motion Simulator (SIMS), the Sensor and Environment Monitor (SEM), and the Sandia Interior Robot (SIR). The authors also discuss new sensors and unique sensor combinations developed when commercial sensors were unavailable and the future application of expert systems

Meet the best Award-winning technologies from Pacific Northwest Laboratory

Energy Technology Data Exchange (ETDEWEB)

1990-09-01

The Battelle Memorial Institute has managed the Pacific Northwest Laboratory (PNL) for the US Department of Energy for 25 years. During this time, numerous new technologies have been discovered and developed at PNL as a result of our research programs. This document will introduce you to some of the more significant discoveries and newly commercialized technologies. Each of the technologies described has received an award from Research Development magazine or the Federal Laboratory Consortium--sometimes both Each technology is available to you through PNL's technology transfer program or one of our licensees. Similarly, our award-winning scientists and engineers are available to assist you as you search for innovative technologies to solve your technical problems. These researchers are familiar with current problems confronting industry, government agencies, and the academic community. They are happy to apply their skills and PNL's resources to your problems. PNL encourages its researchers to work with government agencies, universities, and US industries. PNL technology transfer programs address the nation's drive toward increased competitiveness by being flexible and aggressive, and are designed to tailor results to fit your needs and those of your clients. If you are in search of a new technology or increased competitiveness, consider collaborative efforts with our award-winning staff, whose accomplishments are synopsized in this booklet.

Fiber optic corrosion sensing for bridges and roadway surfaces

Science.gov (United States)

Fuhr, Peter L.; Ambrose, Timothy P.; Huston, Dryver R.; McPadden, Adam P.

1995-04-01

In this paper we report the development of a fiber optic corrosion sensing system that complements and/or surpasses the capabilities of conventional corrosion sensing techniques. The sensing system is based on evanescent wave phenomena and in the configured sensor allows for the detection of general corrosion on and within materials. Based on the authors' experience installing may kilometers of fiberoptic sensors into large civil structures such as multistory buildings, hydroelectric dams, and railway/roadway bridges, we are (currently) embedding these sensors into bridge test members -- limited structures that are being subjected to accelerated corrosion testing conditions. Three Vermont Agency of Transportation bridges, one in a low salt use region, one in a medium salt use region, and the third in a high salt use region, are being selected and will be instrumented with these embedded fiber optic corrosion sensors. Monitoring of chloride penetration and rebar corrosion status will be measured during the course of a longitudinal study. The specific sensing mechanism and design for robustness (to allow survival of the embedding process during repaving of the bridges) are discussed and laboratory and initial field results are presented.

Corrosion processes of triangular silver nanoparticles compared to bulk silver

Energy Technology Data Exchange (ETDEWEB)

Keast, V. J., E-mail: vicki.keast@newcastle.edu.au; Myles, T. A. [University of Newcastle, School of Mathematical and Physical Sciences (Australia); Shahcheraghi, N.; Cortie, M. B. [University of Technology Sydney, Institute for Nanoscale Technology (Australia)

2016-02-15

Excessive corrosion of silver nanoparticles is a significant impediment to their use in a variety of potential applications in the biosensing, plasmonic and antimicrobial fields. Here we examine the environmental degradation of triangular silver nanoparticles (AgNP) in laboratory air. In the early stages of corrosion, transmission electron microscopy shows that dissolution of the single-crystal, triangular, AgNP (side lengths 50–120 nm) is observed with the accompanying formation of smaller, polycrystalline Ag particles nearby. The new particles are then observed to corrode to Ag{sub 2}S and after 21 days nearly full corrosion has occurred, but some with minor Ag inclusions remaining. In contrast, a bulk Ag sheet, studied in cross section, showed an adherent corrosion layer of only around 20–50 nm in thickness after over a decade of being exposed to ambient air. The results have implications for antibacterial properties and ecotoxicology of AgNP during corrosion as the dissolution and reformation of Ag particles during corrosion will likely be accompanied by the release of Ag{sup +} ions.

Annual Technology Baseline (Including Supporting Data); NREL (National Renewable Energy Laboratory)

Energy Technology Data Exchange (ETDEWEB)

Blair, Nate; Cory, Karlynn; Hand, Maureen; Parkhill, Linda; Speer, Bethany; Stehly, Tyler; Feldman, David; Lantz, Eric; Augusting, Chad; Turchi, Craig; O' Connor, Patrick

2015-07-08

Consistent cost and performance data for various electricity generation technologies can be difficult to find and may change frequently for certain technologies. With the Annual Technology Baseline (ATB), National Renewable Energy Laboratory provides an organized and centralized dataset that was reviewed by internal and external experts. It uses the best information from the Department of Energy laboratory's renewable energy analysts and Energy Information Administration information for conventional technologies. The ATB will be updated annually in order to provide an up-to-date repository of current and future cost and performance data. Going forward, we plan to revise and refine the values using best available information. The ATB includes both a presentation with notes (PDF) and an associated Excel Workbook. The ATB includes the following electricity generation technologies: land-based wind; offshore wind; utility-scale solar PV; concentrating solar power; geothermal power; hydropower plants (upgrades to existing facilities, powering non-powered dams, and new stream-reach development); conventional coal; coal with carbon capture and sequestration; integrated gasification combined cycle coal; natural gas combustion turbines; natural gas combined cycle; conventional biopower. Nuclear laboratory's renewable energy analysts and Energy Information Administration information for conventional technologies. The ATB will be updated annually in order to provide an up-to-date repository of current and future cost and performance data. Going forward, we plan to revise and refine the values using best available information.

An assessment of thermal spray coating technologies for high temperature corrosion protection

International Nuclear Information System (INIS)

Heath, G.R.; Heimgartner, P.; Gustafsson, S.; Irons, G.; Miller, R.

1997-01-01

The use of thermally sprayed coatings in combating high temperature corrosion continues to grow in the major industries of chemical, waste incineration, power generation and pulp and paper. This has been driven partially by the development of corrosion resistant alloys, improved knowledge and quality in the thermal spray industry and continued innovation in thermal spray equipment. There exists today an extensive range of thermal spray process options, often with the same alloy solution. In demanding corrosion applications it is not sufficient to just specify alloy and coating method. For the production of reliable coatings the whole coating production envelope needs to be considered, including alloy selection, spray parameters, surface preparation, base metal properties, heat input etc. Combustion, arc-wire, plasma, HVOF and spray+fuse techniques are reviewed and compared in terms of their strengths and limitations to provide cost-effective solutions for high temperature corrosion protection. Arc wire spraying, HP/HVOF and spray+fuse are emerging as the most promising techniques to optimise both coating properties and economic/practical aspects. (orig.)

Multiyear Program Plan for the High Temperature Materials Laboratory

Energy Technology Data Exchange (ETDEWEB)

Arvid E. Pasto

2000-03-17

Recently, the U.S. Department of Energy's (DOE) Office of Heavy Vehicle Technologies (OHVT) prepared a Technology Roadmap describing the challenges facing development of higher fuel efficiency, less polluting sport utility vehicles, vans, and commercial trucks. Based on this roadmap, a multiyear program plan (MYPP) was also developed, in which approaches to solving the numerous challenges are enumerated. Additional planning has been performed by DOE and national laboratory staff, on approaches to solving the numerous challenges faced by heavy vehicle system improvements. Workshops and planning documents have been developed concerning advanced aerodynamics, frictional and other parasitic losses, and thermal management. Similarly, the Heavy Vehicle Propulsion Materials Program has developed its own multiyear program plan. The High Temperature Materials Laboratory, a major user facility sponsored by OHVT, has now developed its program plan, described herein. Information was gathered via participation in the development of OHVT's overall Technology Roadmap and MYPP, through personal contacts within the materials-user community, and from attendance at conferences and expositions. Major materials issues for the heavy vehicle industry currently center on trying to increase efficiency of (diesel) engines while at the same time reducing emissions (particularly NO{sub x} and particulates). These requirements dictate the use of increasingly stronger, higher-temperature capable and more corrosion-resistant materials of construction, as well as advanced catalysts, particulate traps, and other pollution-control devices. Exhaust gas recirculation (EGR) is a technique which will certainly be applied to diesel engines in the near future, and its use represents a formidable challenge, as will be described later. Energy-efficient, low cost materials processing methods and surface treatments to improve wear, fracture, and corrosion resistance are also required.

Corrosion of Magnesium in Multimaterial System

Energy Technology Data Exchange (ETDEWEB)

Joshi, Vineet V.; Agnew, Sean

2017-08-16

The TMS Magnesium Committee has been actively involved in presenting cutting-edge research and development and the latest trends related to magnesium and its alloys to industry and academia. Topics including magnesium alloy development, applications, mechanism of deformation and corrosion, thermomechanical processing, modelling, etc. have been captured year after year through the Magnesium Technology symposium and conference proceedings at TMS and through special topics in JOM. Every year, based on the unanimous endorsement from the industry and academia, a topic is selected to address the latest developments within this subject in JOM. In continuation with last year’s coverage of Advances and Achievements in In-Situ Analysis of Corrosions and Structure–Property Relationship in Mg Alloys,[1] this year’s topic focuses on the Corrosion of Magnesium in Multimaterial Systems. Magnesium, the lightest of all the structural materials, has garnered much interest in the transportation, electronics packaging, defense equipments and industries alike and are more commonly being incorporated in multimaterial design concepts.[2-4] However, the application of the same is limited due to its highly corrosive nature, and understanding and mitigating the corrosion of magnesium has been a major research challenge.

The Growth of Small Corrosion Fatigue Cracks in Alloy 7075

Science.gov (United States)

Piascik, Robert S.

2015-01-01

The corrosion fatigue crack growth characteristics of small (greater than 35 micrometers) surface and corner cracks in aluminum alloy 7075 is established. The early stage of crack growth is studied by performing in situ long focal length microscope (500×) crack length measurements in laboratory air and 1% sodium chloride (NaCl) environments. To quantify the "small crack effect" in the corrosive environment, the corrosion fatigue crack propagation behavior of small cracks is compared to long through-the-thickness cracks grown under identical experimental conditions. In salt water, long crack constant K(sub max) growth rates are similar to small crack da/dN.

Corrosion Protection Systems and Fatigue Corrosion in Offshore Wind Structures: Current Status and Future Perspectives

Directory of Open Access Journals (Sweden)

Seth J. Price

2017-02-01

Full Text Available Concerns over reducing CO2 emissions associated with the burning of fossil fuels in combination with an increase in worldwide energy demands is leading to increased development of renewable energies such as wind. The installation of offshore wind power structures (OWS is one of the most promising approaches for the production of renewable energy. However, corrosion and fatigue damage in marine and offshore environments are major causes of primary steel strength degradation in OWS. Corrosion can reduce the thickness of structural components which may lead towards fatigue crack initiation and buckling. These failure mechanisms affect tower service life and may result in catastrophic structural failure. Additionally, environmental pollution stemming from corrosion’s by-products is possible. As a result, large financial investments are made yearly for both the prevention and recovery of these drawbacks. The corrosion rate of an OWS is dependent on different characteristics of attack which are influenced by access to oxygen and humidity. Structural degradation can occur due to chemical attack, abrasive action of waves, and microorganism attacks. Inspired by technological and scientific advances in recent years, the purpose of this paper is to discuss the current protective coating system technologies used to protect OWS as well as future perspectives.

Cost comparison of laboratory methods and four field screening technologies for uranium-contaminated soil

International Nuclear Information System (INIS)

Douthat, D.M.; Armstrong, A.Q.

1994-01-01

To address the problem of characterizing uranium-contaminated surface soil at federal facilities, the Department of Energy has the development of four uranium field screening technologies, under the direction of the Uranium-in-Soils Integrated Demonstration (USID) Program. These four technologies include: a long-range alpha detector a beta scintillation detector, an in situ gamma detector, and a mobile laser ablation-inductively coupled plasma/atomic emission spectrometry (LA-ICP/AES) laboratory. As part of the performance assessment for these field screening technologies, cost estimates for the development and operation of each technology were created. A cost study was conducted to compare three of the USID field screening technologies to the use of traditional field surveying equipment to adequately characterize surface soils of a one-acre site. The results indicate that the use of traditional equipment costs more than the in situ gamma detector, but less than the beta scintillation detector and LRAD. The use of traditional field surveying equipment results in cost savings of 4% and 34% over the use of the beta scintillation and LRAD technologies, respectively. A study of single-point surface soil sampling and laboratory analysis costs was also conducted. Operational costs of the mobile LA-ICP/AES laboratory were compared with operational costs of traditional sampling and analysis, which consists of collecting soil samples and conducting analysis in a radiochemical laboratory. The cost study indicates that the use of the mobile LA-ICP/AES laboratory results in cost savings of 23% and 40% over traditional field sampling and laboratory analysis conducted by characterization groups at two DOE facilities

Corrosion of API 5L B and X52 in crude oil/water/gas mixtures

Energy Technology Data Exchange (ETDEWEB)

Perdomo, J J; Gonzalez, J J; Viloria, A; De Veer, H; De Abreu, Y

2000-02-01

Laboratory and field tests were conducted to evaluate the corrosion behavior of API 5L grade B and X52 steels using Furrial's crude oil in the presence of water and gas containing carbon dioxide (CO{sub 2}) and hydrogen sulfide (H{sub 2}S). The results suggest that the corrosiveness of this crude oil/water/gas mixture is not detrimental to either steel. However, pitting corrosion was observed. The low general corrosion rates measured were attributed to the natural inhibiting properties of the crude oil.

Long Term Corrosion/Degradation Test Six Year Results

Energy Technology Data Exchange (ETDEWEB)

M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

2004-09-01

The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

Aqueous Corrosion Rates for Waste Package Materials

Energy Technology Data Exchange (ETDEWEB)

S. Arthur

2004-10-08

The purpose of this analysis, as directed by ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]), is to compile applicable corrosion data from the literature (journal articles, engineering documents, materials handbooks, or standards, and national laboratory reports), evaluate the quality of these data, and use these to perform statistical analyses and distributions for aqueous corrosion rates of waste package materials. The purpose of this report is not to describe the performance of engineered barriers for the TSPA-LA. Instead, the analysis provides simple statistics on aqueous corrosion rates of steels and alloys. These rates are limited by various aqueous parameters such as temperature (up to 100 C), water type (i.e., fresh versus saline), and pH. Corrosion data of materials at pH extremes (below 4 and above 9) are not included in this analysis, as materials commonly display different corrosion behaviors under these conditions. The exception is highly corrosion-resistant materials (Inconel Alloys) for which rate data from corrosion tests at a pH of approximately 3 were included. The waste package materials investigated are those from the long and short 5-DHLW waste packages, 2-MCO/2-DHLW waste package, and the 21-PWR commercial waste package. This analysis also contains rate data for some of the materials present inside the fuel canisters for the following fuel types: U-Mo (Fermi U-10%Mo), MOX (FFTF), Thorium Carbide and Th/U Carbide (Fort Saint Vrain [FSVR]), Th/U Oxide (Shippingport LWBR), U-metal (N Reactor), Intact U-Oxide (Shippingport PWR, Commercial), aluminum-based, and U-Zr-H (TRIGA). Analysis of corrosion rates for Alloy 22, spent nuclear fuel, defense high level waste (DHLW) glass, and Titanium Grade 7 can be found in other analysis or model reports.

Aqueous Corrosion Rates for Waste Package Materials

International Nuclear Information System (INIS)

Arthur, S.

2004-01-01

The purpose of this analysis, as directed by ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]), is to compile applicable corrosion data from the literature (journal articles, engineering documents, materials handbooks, or standards, and national laboratory reports), evaluate the quality of these data, and use these to perform statistical analyses and distributions for aqueous corrosion rates of waste package materials. The purpose of this report is not to describe the performance of engineered barriers for the TSPA-LA. Instead, the analysis provides simple statistics on aqueous corrosion rates of steels and alloys. These rates are limited by various aqueous parameters such as temperature (up to 100 C), water type (i.e., fresh versus saline), and pH. Corrosion data of materials at pH extremes (below 4 and above 9) are not included in this analysis, as materials commonly display different corrosion behaviors under these conditions. The exception is highly corrosion-resistant materials (Inconel Alloys) for which rate data from corrosion tests at a pH of approximately 3 were included. The waste package materials investigated are those from the long and short 5-DHLW waste packages, 2-MCO/2-DHLW waste package, and the 21-PWR commercial waste package. This analysis also contains rate data for some of the materials present inside the fuel canisters for the following fuel types: U-Mo (Fermi U-10%Mo), MOX (FFTF), Thorium Carbide and Th/U Carbide (Fort Saint Vrain [FSVR]), Th/U Oxide (Shippingport LWBR), U-metal (N Reactor), Intact U-Oxide (Shippingport PWR, Commercial), aluminum-based, and U-Zr-H (TRIGA). Analysis of corrosion rates for Alloy 22, spent nuclear fuel, defense high level waste (DHLW) glass, and Titanium Grade 7 can be found in other analysis or model reports

Oak Ridge National Laboratory Technology Logic Diagram. Volume 1, Technology Evaluation: Part B, Remedial Action

Energy Technology Data Exchange (ETDEWEB)

1993-09-01

The Oak Ridge National Laboratory Technology Logic Diagram (TLD) was developed to provide a decision-support tool that relates environmental restoration (ER) and waste management (WM) problems at Oak Ridge National Laboratory (ORNL) to potential technologies that can remediate these problems. The TLD identifies the research, development, demonstration, testing, and evaluation needed to develop these technologies to a state that allows technology transfer and application to decontamination and decommissioning (D&D), remedial action (RA), and WM activities. The TLD consists of three fundamentally separate volumes: Vol. 1 (Technology Evaluation), Vol. 2 (Technology Logic Diagram), and Vol. 3 (Technology Evaluation Data Sheets). Part A of Vols. 1 and 2 focuses on D&D. Part B of Vols. 1 and 2 focuses on RA of contaminated facilities. Part C of Vols. 1 and 2 focuses on WM. Each part of Vol. 1 contains an overview of the TLD, an explanation of the program-specific responsibilities, a review of identified technologies, and the ranking os remedial technologies. Volume 2 (Pts. A, B, and C) contains the logic linkages among EM goals, environmental problems, and the various technologies that have the potential to solve these problems. Volume 3 (Pts. A, B, and C) contains the TLD data sheets. The focus of Vol. 1, Pt. B, is RA, and it has been divided into six chapters. The first chapter is an introduction, which defines problems specific to the ER Program for ORNL. Chapter 2 provides a general overview of the TLD. Chapters 3 through 5 are organized into necessary subelement categories: RA, characterization, and robotics and automation. The final chapter contains regulatory compliance information concerning RA.

Corrosion behavior of materials selected for FMIT lithium system

Energy Technology Data Exchange (ETDEWEB)

Bazinet, G.D.; Down, M.G.; Matlock, D.K.

1983-01-01

The corrosion program consisted of a multi-disciplinary approach utilizing the liquid lithium test resources and capabilities of several laboratories. Specific concerns associated with the overall objective of materials corrosion behavior were evaluated at each laboratory. Testing conditions included: approx. 3700 hours of exposure to flowing lithium at temperatures from 230/sup 0/C to 270/sup 0/C and approx. 6500 hours of exposure to flowing lithium at an isothermal temperature of 270/sup 0/C. Principal areas of investigation, to be discussed here briefly, included lithium corrosion effects on the following: (1) types 304 and 304L austenitic stainless steels, which are specified as reference materials for the FMIT lithium system; (2) type 304 stainless steel weldments (w/type 308 stainless steel filler) typical of specified tube and butt welds in the lithium system design; (3) titanium, zirconium and yttrium, which represent potential hot trap getter materials; (4) BNi4 braze alloy, used as a potential attachement method in the plug/seat fabrication of liquid lithium valves; and (5) type 321 stainless steel bellows, typical of bellows used in potential liquid lithium valve designs.

Review and Identification of DOE Laboratory Technologies for Countermine/Unexploded Ordnance Detection

Energy Technology Data Exchange (ETDEWEB)

Smith, C.M.

2002-04-03

Several Department of Energy (DOE) laboratories have worked and/or are working on technologies that are applicable to the detection of landmines and/or unexploded ordnance. This report is a compilation of technical summaries for many of these technologies. For additional information on any technology, appropriate points of contact are provided for each technology.

SNF Interim Storage Canister Corrosion and Surface Environment Investigations

International Nuclear Information System (INIS)

Bryan, Charles R.; Enos, David G.

2015-01-01

This progress report describes work being done at Sandia National Laboratories (SNL) to assess the localized corrosion performance of container/cask materials used in the interim storage of spent nuclear fuel (SNF). Of particular concern is stress corrosion cracking (SCC), by which a through-wall crack could potentially form in a canister outer wall over time intervals that are shorter than possible dry storage times. In order for SCC to occur, three criteria must be met. A corrosive environment must be present on the canister surface, the metal must susceptible to SCC, and sufficient tensile stress to support SCC must be present through the entire thickness of the canister wall. SNL is currently evaluating the potential for each of these criteria to be met.

Corrosion properties of pulse-plated zinc-nickel alloy coatings

Energy Technology Data Exchange (ETDEWEB)

Alfantazi, A.M. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Dept. of Metals and Materials Engineering; Erb, U. [Queen`s Univ., Kingston, Ontario (Canada)

1996-11-01

Corrosion properties of pulse-plated Zn-Ni alloy coating on a steel substrate were investigated using the neutral salt-spray test (ASTM B 117-81) and the potentiodynamic polarization technique (ASTM G 5-82). Performance of these alloy coatings with various Ni contents (up to 62 wt%) was compared to that of laboratory-prepared electrodeposited Zn coatings and commercial galvannealed (GA) steel. Results of the neutral salt-spray test indicated corrosion resistance of pulse-plated Zn-Ni alloy coatings was superior to that of the pure Zn and commercial GA coating. The Zn-20 wt% Ni and Zn-14 wt% Ni alloys gave the best protection of the Zn-Ni coatings tested. Potentiodynamic polarization tests confirmed excellent corrosion performance of the 20 wt% Ni alloy

SNF Interim Storage Canister Corrosion and Surface Environment Investigations

Energy Technology Data Exchange (ETDEWEB)

Bryan, Charles R. [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Enos, David G. [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)

2015-09-01

This progress report describes work being done at Sandia National Laboratories (SNL) to assess the localized corrosion performance of container/cask materials used in the interim storage of spent nuclear fuel (SNF). Of particular concern is stress corrosion cracking (SCC), by which a through-wall crack could potentially form in a canister outer wall over time intervals that are shorter than possible dry storage times. In order for SCC to occur, three criteria must be met. A corrosive environment must be present on the canister surface, the metal must susceptible to SCC, and sufficient tensile stress to support SCC must be present through the entire thickness of the canister wall. SNL is currently evaluating the potential for each of these criteria to be met.

Oak Ridge National Laboratory Technology Logic Diagram. Volume 2, Technology Logic Diagram: Part B, Remedial Action

Energy Technology Data Exchange (ETDEWEB)

1993-09-01

The Oak Ridge National Laboratory Technology Logic Diagram (TLD) was developed to provide a decision support tool that relates environmental restoration (ER) and waste management (WM) problems at Oak Ridge National Laboratory (ORNL) to potential technologies that can remediate these problems. The TLD identifies the research, development, demonstration, testing, and evaluation needed to develop these technologies to a state that allows technology transfer and application to decontamination and decommissioning (D&D), remedial action (RA), and WM activities. The TLD consists of three fundamentally separate volumes: Vol. 1 (Technology Evaluation), Vol. 2 (Technology Logic Diagram), and Vol. 3 (Technology Evaluation Data Sheets). Part A of Vols. 1. and 2 focuses on D&D. Part B of Vols. 1 and 2 focuses on the RA of contaminated facilities. Part C of Vols. 1 and 2 focuses on WM. Each part of Vol. 1 contains an overview of the TLD, an explanation of the program-specific responsibilities, a review of identified technologies, and the rankings of remedial technologies. Volume 2 (Pts. A, B, and C) contains the logic linkages among EM goals, environmental problems, and the various technologies that have the potential to solve these problems. Volume 3 (Pts. A, B, and C) contains the TLD data sheets. Remedial action is the focus of Vol. 2, Pt. B, which has been divided into the three necessary subelements of the RA: characterization, RA, and robotics and automation. Each of these sections address general ORNL problems, which are then broken down by problem area/constituents and linked to potential remedial technologies. The diagrams also contain summary information about a technology`s status, its science and technology needs, and its implementation needs.

[Corrosion resistant properties of different anodized microtopographies on titanium surfaces].

Science.gov (United States)

Fangjun, Huo; Li, Xie; Xingye, Tong; Yueting, Wang; Weihua, Guo; Weidong, Tian

2015-12-01

To investigate the corrosion resistant properties of titanium samples prepared by anodic oxidation with different surface morphologies. Pure titanium substrates were treated by anodic oxidation to obtain porous titanium films in micron, submicron, and micron-submicron scales. The surface morphologies, coating cross-sectional morphologies, crystalline structures, and surface roughness of these samples were characterized. Electrochemical technique was used to measure the corrosion potential (Ecorr), current density of corrosion (Icorr), and polarization resistance (Rp) of these samples in a simulated body fluid. Pure titanium could be modified to exhibit different surface morphologies by the anodic oxidation technique. The Tafel curve results showed that the technique can improve the corrosion resistance of pure titanium. Furthermore, the corrosion resistance varied with different surface morphologies. The submicron porous surface sample demonstrated the best corrosion resistance, with maximal Ecorr and Rp and minimal Icorr. Anodic oxidation technology can improve the corrosion resistance of pure titanium in a simulated body fluid. The submicron porous surface sample exhibited the best corrosion resistance because of its small surface area and thick barrier layer.

Characterization of Encapsulated Corrosion Inhibitors for Environmentally Friendly Smart Coatings

Science.gov (United States)

Pearman, B. P.; Calle, L. M.; Zhang, X.; Li, W.; Buhrow, J. W.; Johnsey, M. N.; Montgomery, E. L.; Fitzpatrick, L.; Surma, J. M.

2015-01-01

The NASA Kennedy Space Center's Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion indicators, inhibitors and self-healing agents. This allows the incorporation of autonomous corrosion control functionalities, such as corrosion detection and inhibition as well as the self-healing of mechanical damage, into coatings. This paper presents technical details on the characterization of inhibitor-containing particles and their corrosion inhibitive effects using electrochemical and mass loss methods. Three organic environmentally friendly corrosion inhibitors were encapsulated in organic microparticles that are compatible with desired coatings. The release of the inhibitors from the microparticles in basic solution was studied. Fast release, for immediate corrosion protection, as well as long-term release for continued protection, was observed. The inhibition efficacy of the inhibitors, incorporated directly and in microparticles, on carbon steel was evaluated. Polarization curves and mass loss measurements showed that, in the case of 2MBT, its corrosion inhibition effectiveness was greater when it was delivered from microparticles.

Waterside corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

1998-01-01

Technically the study of corrosion of zirconium alloys in nuclear power reactors is a very active field and both experimental work and understanding of the mechanisms involved are going through rapid changes. As a result, the lifetime of any publication in this area is short. Because of this it has been decided to revise IAEA-TECDOC-684 - Corrosion of Zirconium Alloys in Nuclear Power Plants - published in 1993. This updated, revised and enlarged version includes major changes to incorporate some of the comments received about the first version. Since this review deals exclusively with the corrosion of zirconium and zirconium based alloys in water, and another separate publication is planned to deal with the fuel-side corrosion of zirconium based fuel cladding alloys, i.e. stress corrosion cracking, it was decided to change the original title to Waterside Corrosion of Zirconium Alloys in Nuclear Power Plants. The rapid changes in the field have again necessitated a cut-off date for incorporating new data. This edition incorporates data up to the end of 1995; including results presented at the 11 International Symposium on Zirconium in the Nuclear Industry held in Garmisch-Partenkirchen, Germany, in September 1995. The revised format of the review now includes: Introductory chapters on basic zirconium metallurgy and oxidation theory; A revised chapter discussing the present extent of our knowledge of the corrosion mechanism based on laboratory experiments; a separate and revised chapter discussing hydrogen uptake; a completely reorganized chapter summarizing the phenomenological observations of zirconium alloy corrosion in reactors; a new chapter on modelling in-reactor corrosion; a revised chapter devoted exclusively to the manner in which irradiation might influence the corrosion process; finally, a summary of our present understanding of the corrosion mechanisms operating in reactor

Corrosion of API 5L B and X52 in crude oil/water/gas mixtures

Energy Technology Data Exchange (ETDEWEB)

Perdomo, J.J.; Gonzalez, J.J.; Viloria, A.; De Veer, H.; De Abreu, Y.

2000-02-01

Laboratory and field tests were conducted to evaluate the corrosion behavior of API 5L grade B and X52 steels using Furrial's crude oil in the presence of water and gas containing carbon dioxide (CO{sub 2}) and hydrogen sulfide (H{sub 2}S). The results suggest that the corrosiveness of this crude oil/water/gas mixture is not detrimental to either steel. However, pitting corrosion was observed. The low general corrosion rates measured were attributed to the natural inhibiting properties of the crude oil.

Corrosion

Science.gov (United States)

Slabaugh, W. H.

1974-01-01

Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

Effects of Si as alloying element on corrosion resistance of weathering steel

International Nuclear Information System (INIS)

Mejía Gómez, J.A.; Antonissen, J.; Palacio, C.A.; De Grave, E.

2012-01-01

Highlights: ► Weathering steels with different concentrations of Si as alloying element were exposed to laboratory atmospheric conditions. ► The iron oxides formed as corrosion products were characterized and analyzed by XRD, TEM and Mössbauer spectroscopy. ► Silicon affects the corrosion resistance of weathering steels. ► Silicon promotes the formation of goethite as corrosion product with small particle size. - Abstract: The corrosion resistance in saline conditions of weathering steel with different concentrations of Si (1, 2 and 3 wt.%) exposed to dip dry tests (simulating wet/dry cycles of atmospheric corrosion) was studied by weight loss, X-ray diffraction, Mössbauer spectroscopy and transmission electron microscopy. The results showed that the steels exhibit better corrosion performance with increasing Si concentration. The formation of Fe-oxides such as goethite, lepidocrocite and magnetite was observed. Superparamagnetic goethite is the dominant phase in the rust developed on the Si steels, indicating that Si favors the formation of goethite with small particle size.

Use of empirically based corrosion model to aid steam generator life management

Energy Technology Data Exchange (ETDEWEB)

Angell, P.; Balakrishnan, P.V.; Turner, C.W

2000-07-01

Alloy 800 (N08800) tubes used in CANDU 6 steam generators have shown a low incidence of corrosion damage because of the good corrosion resistance of N08800 and successful water chemistry control strategies. However, N08800 is not immune to corrosion, especially pitting, under plausible SG conditions. Electrochemical potentials are critical in determining both susceptibility and rates of corrosion and are known to be a function of water-chemistry. Using laboratory data an empirical model for pitting and crevice corrosion has been developed for N08800. Combination of such a model with chemistry monitoring and diagnostic software makes it possible to arm the impact of plant operating conditions on SG tube corrosion for plant life management (PLIM). Possible transient chemistry regimes that could significantly shorten expected tube lifetimes have been identified and predictions continue to support the position dud under normal, low dissolved oxygen conditions, pitting of N08800 will not initiate. (author)

Use of empirically based corrosion model to aid steam generator life management

International Nuclear Information System (INIS)

Angell, P.; Balakrishnan, P.V.; Turner, C.W.

2000-01-01

Alloy 800 (N08800) tubes used in CANDU 6 steam generators have shown a low incidence of corrosion damage because of the good corrosion resistance of N08800 and successful water chemistry control strategies. However, N08800 is not immune to corrosion, especially pitting, under plausible SG conditions. Electrochemical potentials are critical in determining both susceptibility and rates of corrosion and are known to be a function of water-chemistry. Using laboratory data an empirical model for pitting and crevice corrosion has been developed for N08800. Combination of such a model with chemistry monitoring and diagnostic software makes it possible to arm the impact of plant operating conditions on SG tube corrosion for plant life management (PLIM). Possible transient chemistry regimes that could significantly shorten expected tube lifetimes have been identified and predictions continue to support the position dud under normal, low dissolved oxygen conditions, pitting of N08800 will not initiate. (author)

Corrosive wear. Evaluation of wear and corrosive resistant materials; Noetningskorrosion. Utvaerdering av noetnings- och korrosionsbestaendiga material

Energy Technology Data Exchange (ETDEWEB)

Persson, H.; Hjertsen, D.; Waara, P.; Prakash, B.; Hardell, J.

2007-12-15

With a new purchase of a waste conveyer screw at hand, for the 'A-warehouse' at the combined power and heating plant at E.ON Norrkoeping, the request for improved construction materials was raised. The previous screw required maintenance with very short intervals due to the difficult operation conditions. With the new screw the expectation is to manage 6 months of operation without interruption. The environment for the screw has two main components that sets the demand on the materials, on one hand the corrosive products that comes along and which forms at digestion of the waste and on the other hand the abrasive content in the waste. The term of the mechanism is wear-corrosion and can give considerably higher material loss than the two mechanisms wear and corrosion separately. Combination of a strong corrosive environment together with extensive wear is something that we today have limited knowledge about. The overall objective of the project has been to establish better wear and corrosive resistant construction materials for a waste conveyer screw that will lead to reduced operational disturbance costs. The evaluation has been performed in both controlled laboratory environments and in field tests, which has given us a better understanding of what materials are more suitable in this tough environment and has given us a tool for future predictions of the wear rate of the different material. The new conveyer screw, installed in February 2007 and with which the field test have been performed, has considerably reduced the wear of the construction and the target of 6 month maintenance-free operation is met with this screw for all the evaluated materials. The wear along the screw varies very much and with a clear trend for all the materials to increase towards the feeding direction of the screw. As an example, the wear plate SS2377 (stainless duplex steel) has a useful life at the most affected areas that is calculated to be 1077 days of operation with the

TECHNOLOGICAL COMPETENCE OF FUTURE ENGINEER: FORMATION AND DEVELOPMENT IN COMPUTER INTEGRATED LABORATORY WORKSHOP ON PHYSICS

Directory of Open Access Journals (Sweden)

Ihor S. Chernetskyi

2013-12-01

Full Text Available The article examines the category «technological competence» and the definition of its components according to the educational process. A structural and functional model of technological competence of future engineers through forms, means, methods and technologies of computer oriented laboratory work. Selected blocks and elements of the model in the course of a typical student laboratory work on the course of general physics. We consider the possibility of using some type of digital labs «Phywe», «Fourier» and modern electronic media (flash books to optimize laboratory work at the Technical University. The analysis of the future research of structural elements model of technological competence.

Preliminary study on the corrosion behavior of carbon steel in Horonobe groundwater environment

International Nuclear Information System (INIS)

Taniguchi, Naoki; Kogawa, Noritaka; Maeda, Kazuto

2006-08-01

It is necessary to understand the corrosion behavior of candidate overpack materials to plan the in-situ engineered barrier test at underground laboratory constructing at Horonobe and to design the overpacks suitable to Horonobe environment. The preliminary corrosion tests of carbon steel which is a candidate material for overpacks were carried out using artificial groundwater and actual groundwater sampled at Horonobe. As the results of anodic polarization experiments, the anodic polarization curves of carbon steel in buffer material were active dissolution type, and the corrosion type of carbon steel in Horonobe groundwater environment was expected to be general corrosion. The results of immersion test under air equilibrium condition showed that the degrees of corrosion localization were not exceeded the data obtained in previous studies. The trend of corrosion rates in buffer material under anaerobic condition were similar to the data obtained in previous studies. Based on the experimental results, it was confirmed that the corrosion assessment model and assumed corrosion rate in second progress report (H12 report) can be applied to the assessment for Horonobe groundwater condition. (author)

Case studies of corrosion of mixed waste and transuranic waste drums

International Nuclear Information System (INIS)

Kosiewicz, S.T.

1993-01-01

This paper presents three case studies of corrosion of waste drums at the Los Alamos National Laboratory (LANL). Corrosion was not anticipated by the waste generators, but occurred because of subtle chemical or physical mechanisms. In one case, drums of a cemented transuranic (TRU) sludge experienced general and pitting corrosion. In the second instance, a chemical from a commercial paint stripper migrated from its primary containment drums to chemically attack overpack drums made of mild carbon steel. In the third case, drums of mixed low level waste (MLLW) soil corroded drum packaging even though the waste appeared to be dry when it was placed in the drums. These case studies are jointly discussed as ''lessons learned'' to enhance awareness of subtle mechanisms that can contribute to the corrosion of radioactive waste drums during interim storage

Mechanical Properties and Corrosion Characteristics of Thermally Aged Alloy 22

International Nuclear Information System (INIS)

Rebak, R B; Crook, P

2002-01-01

Alloy 22 (UNS N06022) is a candidate material for the external wall of the high level nuclear waste containers for the potential repository site at Yucca Mountain. In the mill-annealed (MA) condition, Alloy 22 is a single face centered cubic phase. When exposed to temperatures on the order of 600 C and above for times higher than 1 h, this alloy may develop secondary phases that reduce its mechanical toughness and corrosion resistance. The objective of this work was to age Alloy 22 at temperatures between 482 C and 760 C for times between 0.25 h and 6,000 h and to study the mechanical and corrosion performance of the resulting material. Aging was carried out using wrought specimens as well as gas tungsten arc welded (GTAW) specimens. Mechanical and corrosion testing was carried out using ASTM standards. Results show-that the higher the aging temperature and the longer the aging time, the lower the impact toughness of the aged material and the lower its corrosion resistance. However, extrapolating both mechanical and corrosion laboratory data predicts that Alloy 22 will remain corrosion resistant and mechanically robust for the projected lifetime of the waste container

Corrosion of container and infrastructure materials under clay repository conditions

International Nuclear Information System (INIS)

Debruyn, W.; Dresselaers, J.; Vermeiren, P.; Kelchtermans, J.; Tas, H.

1991-01-01

With regard to the disposal of high-level radioactive waste, it was recommended in a IAEA Technical Committee meeting to perform tests in realistic environments corresponding with normal and accidental conditions, to qualify and apply corrosion monitoring techniques for corrosion evaluation under real repository conditions and to develop corrosion and near-field evolution models. The actual Belgian experimental programme for the qualification of a container for long-term HLW storage in clay formations complies with these recommendations. The emphasis in the programme is indeed on in situ corrosion testing and monitoring and on in situ control of the near-field chemistry. Initial field experiments were performed in a near-surface clay quarry at Terhaegen. Based on a broad laboratory material screening programme and in agreement with the Commission of the European Communities, three reference materials were chosen for extensive in situ overpack testing. Ti/0.2 Pd and Hastelloy C-4 were chosen as reference corrosion resistant materials and a low-carbon steel as corrosion allowance reference material. This report summarizes progress made in the material qualification programme since the CEC contract of 1983-84. 57 Figs.; 15 Tabs.; 18 Refs

Developments of Spent Nuclear Fuel Pyroprocessing Technology at Idaho National Laboratory

Energy Technology Data Exchange (ETDEWEB)

Michael F. Simpson

2012-03-01

This paper summarizes research in used fuel pyroprocessing that has been published by Idaho National Laboratory over the last decade. It includes work done both on treatment of Experimental Breeder Reactor-II and development of advanced technology for potential scale-up and commercialization. Collaborations with universities and other laboratories is included in the cited work.

Use and Acceptance of Information and Communication Technology Among Laboratory Science Students

Science.gov (United States)

Barnes, Brenda C.

Online and blended learning platforms are being promoted within laboratory science education under the assumption that students have the necessary skills to navigate online and blended learning environments. Yet little research has examined the use of information and communication technology (ICT) among the laboratory science student population. The purpose of this correlational, survey research study was to explore factors that affect use and acceptance of ICT among laboratory science students through the theoretical lens of the unified theory of acceptance and use of technology (UTAUT) model. An electronically delivered survey drew upon current students and recent graduates (within 2 years) of accredited laboratory science training programs. During the 4 week data collection period, 168 responses were received. Results showed that the UTAUT model did not perform well within this study, explaining 25.2% of the variance in use behavior. A new model incorporating attitudes toward technology and computer anxiety as two of the top variables, a model significantly different from the original UTAUT model, was developed that explained 37.0% of the variance in use behavior. The significance of this study may affect curriculum design of laboratory science training programs wanting to incorporate more teaching techniques that use ICT-based educational delivery, and provide more options for potential students who may not currently have access to this type of training.

Corrosion resistance of Cr(III) conversion treatments applied on electrogalvanised steel and subjected to chloride containing media

International Nuclear Information System (INIS)

Tomachuk, C.R.; Elsner, C.I.; Di Sarli, A.R.; Ferraz, O.B.

2010-01-01

The corrosion resistance of pure zinc coatings can be improved through the application of suitable chemical passivation treatments. Hexavalent chromium compounds have widely been used to formulate conversion layers providing better anticorrosive protection as well as anchorage properties to painting systems. However, taking into account that they are produced using hazardous chemical compounds, the development of alternative and 'green' technologies with equivalent protective performance is a paramount purpose of many R and D laboratories working around the world. In the present paper, the corrosion behavior of zinc coatings obtained from free-cyanide alkaline baths and later subjected to a Cr 3+ based passivation treatment, with and without a sealing treatment, was studied. The experimental work involved electrochemical impedance spectroscopy measurements in 0.5 M NaCl solution, surface microstructural and morphological characterization by electronic microscopy as well as chemical analysis by EDXS. The salt spray test was also performed. The analysis and interpretation of all the data coming from this battery of tests allowed inferring that both the Cr 3+ based conversion treatment + adequate sealer presented a good corrosion resistance and, therefore, they could be used as neither a polluting nor toxic alternative to the traditional chromate coatings.

On LMFBR corrosion. Part II: Consideration of the in-reactor fuel-cladding system

International Nuclear Information System (INIS)

Bradbury, M.H.; Pickering, S.; Walker, C.T.; Whitlow, W.H.

1976-05-01

The scientific and technological aspects of LMFBR cladding corrosion are discussed in detail. Emphasis is placed on the influence of the irradiation environment and the effect of fuel and filler-gas impurities on the corrosion process. These studies are complemented by a concise review of out-of-pile simulation experiments that endeavour to clarify the role of the aggressive fission products cesium, tellurium and iodine. The principal models for cladding corrosion are presented and critically assessed. Areas of uncertainty are exposed and some pertinent experiments are suggested. Consideration is also given to some new observations regarding the role of stress in fuel-cladding reactions and the formation of ferrite in the corrosion zone of the cladding during irradiation. Finally, two technological solutions to the problem of cladding corrosion are proposed. These are based on the use of an oxygen buffer in the fuel and the application of a protective coating to the inner surface of the cladding

Stress corrosion cracking of nuclear reactor pressure vessel and piping steels

International Nuclear Information System (INIS)

Speidel, M.O.; Magdowski, R.M.

1988-01-01

This paper presents an extensive investigation of stress corrosion cracking of nuclear reactor pressure vessel and piping steels exposed to hot water. Experimental fracture mechanics results are compared with data from the literature and other laboratories. Thus a comprehensive overview of the present knowledge concerning stress corrosion crack growth rates is provided. Several sets of data confirm that 'fast' stress corrosion cracks with growth rates between 10 -8 and 10 -7 m/s and threshold stress intensities around 20 MN m -3/2 can occur under certain conditions. However, it appears possible that specific environmental, mechanical and metallurgical conditions which may prevail in reactors can result in significantly lower stress corrosion crack growth rates. The presently known stress corrosion crack growth rate versus stress intensity curves are discussed with emphasis on their usefulness in establishing safety margins against stress corrosion cracking of components in service. Further substantial research efforts would be helpful to provide a data base which permits well founded predictions as to how stress corrosion cracking in pressure vessels and piping can be reliably excluded or tolerated. It is emphasized, however, that the nucleation of stress corrosion cracks (as opposed to their growth) is difficult and may contribute substantially to the stress corrosion free service behaviour of the overwhelming majority of pressure vessels and pipes. (author)

Studies on corrosion inhibitors for the cooling water system at the Heavy Water Project, Kota

International Nuclear Information System (INIS)

Pillai, B.P.; Mehta, C.T.; Abubacker, K.M.

1986-01-01

The Heavy Water Project at Kota uses the water from the Rana Pratap Sagar Lake as coolant in the open recirculation system. In order to find suitable corrosion inhibitors for the above system, a series of laboratory experiments on corrosion inhibitors were carried out using the constructional materials of the cooling water system and a number of proprietary formulations and the results are tabulated. From the data thus generated through various laboratory experiments, the most useful ones have been recommended for application in practice. (author)

Corrosion of Fasteners in Wood Treated with Newer Wood Preservatives

Science.gov (United States)

Samuel L. Zelinka

2013-01-01

This document compiles recent research findings related to corrosion of metals in preservative treated wood into a single report on corrosion of metals in wood. The research was conducted as part of the Research, Technology and Education portion of the National Historic Covered Bridge Preservation (NHCBP) Program administered by the Federal Highway Administration. The...

The corrosion of depleted uranium in terrestrial and marine environments.

Science.gov (United States)

Toque, C; Milodowski, A E; Baker, A C

2014-02-01

Depleted Uranium alloyed with titanium is used in armour penetrating munitions that have been fired in a number of conflict zones and testing ranges including the UK ranges at Kirkcudbright and Eskmeals. The study presented here evaluates the corrosion of DU alloy cylinders in soil on these two UK ranges and in the adjacent marine environment of the Solway Firth. The estimated mean initial corrosion rates and times for complete corrosion range from 0.13 to 1.9 g cm(-2) y(-1) and 2.5-48 years respectively depending on the particular physical and geochemical environment. The marine environment at the experimental site was very turbulent. This may have caused the scouring of corrosion products and given rise to a different geochemical environment from that which could be easily duplicated in laboratory experiments. The rate of mass loss was found to vary through time in one soil environment and this is hypothesised to be due to pitting increasing the surface area, followed by a build up of corrosion products inhibiting further corrosion. This indicates that early time measurements of mass loss or corrosion rate may be poor indicators of late time corrosion behaviour, potentially giving rise to incorrect estimates of time to complete corrosion. The DU alloy placed in apparently the same geochemical environment, for the same period of time, can experience very different amounts of corrosion and mass loss, indicating that even small variations in the corrosion environment can have a significant effect. These effects are more significant than other experimental errors and variations in initial surface area. Copyright © 2013. Published by Elsevier Ltd.

Effect of Sensitization on Corrosion-Fatigue Cracking in Al 5083 Alloy

Science.gov (United States)

2015-01-21

immediately ahead of the fatigue precrack in 0.001 and 0.01% NaCl solutions are transgranular ductile void coalescences. This observation suggests the 9...Naval Research Laboratory Washington, DC 20375-5320 NRL/MR/6355--15-9581 Effect of Sensitization on Corrosion- Fatigue Cracking in Al 5083 Alloy...area code) b. ABSTRACT c. THIS PAGE 18. NUMBER OF PAGES 17. LIMITATION OF ABSTRACT Effect of Sensitization on Corrosion- Fatigue Cracking in Al 5083

Corrosion in airframes

OpenAIRE

PETROVIC ZORAN C.

2016-01-01

The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

Corrosion engineering

Energy Technology Data Exchange (ETDEWEB)

Fontana, M.G.

1986-01-01

This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

Corrosion monitoring in a straw-fired power plant using an electrochemical noise probe

DEFF Research Database (Denmark)

Cappeln, Frederik Vilhelm; Bjerrum, Niels; Petrushina, Irina

2007-01-01

Electrochemical Noise Measurements have been carried out in situ in a straw-fired power plant using an experimental probe constructed from alumina and AlSl 347 steel. Based on a framework of controlled laboratory experiments it has been found that electrochemical noise has the unique ability...... to provide in-situ monitoring of intergranular corrosion in progress. The probe had a lifetime of two months. It was shown that down-time corrosion in the boiler was negligible. Electrochemical noise data indicated that metal temperatures around 590 degrees C should be avoided as the intergranular corrosion...

Corrosion in geothermal plants. Researchers in Potsdam are investigating materials and deep waters at the geothermal facility in Gross Schoenebeck; Korrosion in geothermischen Anlagen. Potsdamer Forschende untersuchen Materialien und Tiefenwaesser an der Anlage in Gross Schoenebeck

Energy Technology Data Exchange (ETDEWEB)

Milles, Uwe

2012-07-01

Geothermal energy can make a much greater contribution to supplying Germany's energy than has been the case so far. However, more advanced technologies will be required that are specially adapted to geothermal energy and its mostly highly saline waters. One of the aims is to prevent corrosion on pipes, pumps and heat exchangers as economically as possible. At the geothermal research laboratory at Gross Schoenebeck, basic research is being conducted, for example, on corrosion processes, the composition of deep waters and material properties in order to develop site-dependent recommendations. (orig.)

Science teachers' perceptions of the effectiveness of technology in the laboratories: Implications for science education leadership

Science.gov (United States)

Yaseen, Niveen K.

2011-12-01

The purpose of this study was to identify science teachers' perceptions concerning the use of technology in science laboratories and identify teachers' concerns and recommendations for improving students' learning. Survey methodology with electronic delivery was used to gather data from 164 science teachers representing Texas public schools. The data confirmed that weaknesses identified in the 1990s still exist. Lack of equipment, classroom space, and technology access, as well as large numbers of students, were reported as major barriers to the implementation of technology in science laboratories. Significant differences were found based on gender, grade level, certification type, years of experience, and technology proficiency. Females, elementary teachers, traditionally trained teachers, and less experienced teachers revealed a more positive attitude toward the use of technology in science laboratories. Participants in this study preferred using science software simulations to support rather than replace traditional science laboratories. Teachers in this study recommended professional development programs that focused on strategies for a technology integrated classroom.

Energy Technology Division research summary 2001

International Nuclear Information System (INIS)

2001-01-01

The Energy Technology Division provides materials and engineering technology support to a wide range of programs important to the U.S. Department of Energy. As shown on the preceding page, the Division is organized into eight sections, four with concentrations in the materials area and four in engineering technology. Materials expertise includes fabrication, mechanical properties, corrosion, friction and lubrication, and irradiation effects. Our major engineering strengths are in heat and mass flow, sensors and instrumentation, nondestructive testing, transportation, and electromechanics and superconductivity applications. The Division Safety Coordinator, Environmental Compliance Officer, Quality Assurance Representative, Financial Administrator, and Communication Coordinator report directly to the Division Director. The Division Director is personally responsible for cultural diversity and is a member of the Laboratory-wide Cultural Diversity Advisory Committee. This Overview highlights some major ET research areas. Research related to the operational safety of commercial light water nuclear reactors (LWRs) for the U.S. Nuclear Regulatory Commission (NRC) remains a significant area of interest for the Division. We currently have programs on environmentally assisted cracking, steam generator integrity, and the integrity of high-burnup fuel during loss-of-coolant accidents. The bulk of the NRC research work is carried out by three ET sections: Corrosion and Mechanics of Materials; Irradiation Performance; and Sensors, Instrumentation, and Nondestructive Evaluation

Corrosion and Deterioration Testing in the Humid Tropic Environments

Science.gov (United States)

2014-07-21

specimens while transporting the retrieved specimens back to the laboratories for detailed analysis . Preferably, each specimen should be wrapped...VEGETATION. Some types of vegetation tend to exude tannins , sugars, and other natural plant products which may support microbial growth and corrosion

Corrosion and Corrosion-Fatigue Behavior of 7075 Aluminum Alloys Studied by In Situ X-Ray Tomography

Science.gov (United States)

Stannard, Tyler

7XXX Aluminum alloys have high strength to weight ratio and low cost. They are used in many critical structural applications including automotive and aerospace components. These applications frequently subject the alloys to static and cyclic loading in service. Additionally, the alloys are often subjected to aggressive corrosive environments such as saltwater spray. These chemical and mechanical exposures have been known to cause premature failure in critical applications. Hence, the microstructural behavior of the alloys under combined chemical attack and mechanical loading must be characterized further. Most studies to date have analyzed the microstructure of the 7XXX alloys using two dimensional (2D) techniques. While 2D studies yield valuable insights about the properties of the alloys, they do not provide sufficiently accurate results because the microstructure is three dimensional and hence its response to external stimuli is also three dimensional (3D). Relevant features of the alloys include the grains, subgrains, intermetallic inclusion particles, and intermetallic precipitate particles. The effects of microstructural features on corrosion pitting and corrosion fatigue of aluminum alloys has primarily been studied using 2D techniques such as scanning electron microscopy (SEM) surface analysis along with post-mortem SEM fracture surface analysis to estimate the corrosion pit size and fatigue crack initiation site. These studies often limited the corrosion-fatigue testing to samples in air or specialized solutions, because samples tested in NaCl solution typically have fracture surfaces covered in corrosion product. Recent technological advancements allow observation of the microstructure, corrosion and crack behavior of aluminum alloys in solution in three dimensions over time (4D). In situ synchrotron X-Ray microtomography was used to analyze the corrosion and cracking behavior of the alloy in four dimensions to elucidate crack initiation at corrosion pits

Erosion–corrosion and corrosion properties of DLC coated low temperature Erosion–corrosion and corrosion properties of DLC coated low temperature

DEFF Research Database (Denmark)

Jellesen, Morten Stendahl; Christiansen, Thomas; Hilbert, Lisbeth Rischel

2009-01-01

of AISI 316 as substrate for DLC coatings are investigated. Corrosion and erosion–corrosion measurements were carried out on low temperature nitrided stainless steel AISI 316 and on low temperature nitrided stainless steel AISI 316 with a top layer of DLC. The combination of DLC and low temperature...... nitriding dramatically reduces the amount of erosion–corrosion of stainless steel under impingement of particles in a corrosive medium....

Laboratory technology research: Abstracts of FY 1998 projects

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-11-01

The Laboratory Technology Research (LTR) program supports high-risk, multidisciplinary research partnerships to investigate challenging scientific problems whose solutions have promising commercial potential. These partnerships capitalize on two great strengths of the country: the world-class basic research capability of the DOE Office of Science (SC) national laboratories and the unparalleled entrepreneurial spirit of American industry. Projects supported by the LTR program in FY 1998 explore the applications of basic research advances relevant to DOE`s mission over a full range of scientific disciplines. The program presently emphasizes three critical areas of mission-related research: advanced materials, intelligent processing and manufacturing research, and environmental and biomedical research. Abstracts for 85 projects are contained in this report.

Assessment of NDE Technologies for Detection and Characterization of Stress Corrosion Cracking in LWRs

Energy Technology Data Exchange (ETDEWEB)

Meyer, Ryan M.; Ramuhalli, Pradeep; Toloczko, Mychailo B.; Bond, Leonard J.; Montgomery, Robert O.

2012-12-31

Stress corrosion cracking (SCC) in light water reactors (LWRs) has been a persistent form of degradation in the nuclear industry. Examples of SCC can be found for a range of materials in boiling and pressurized water reactor environments, including carbon steels, stainless steels, and nickel-base stainless alloys. The evolution of SCC is often characterized by a long initiation stage followed by a phase of more rapid crack growth to failure. This provides a relatively short window of opportunity to detect the start of observable SCC, and it is conceivable that SCC could progress from initiation to failure between subsequent examinations when managed by applying periodic in-service inspection techniques. Implementation of advanced aging management paradigms in the current fleet of LWRs will require adaptation of existing measurement technologies and development of new technologies to perform on-line measurements during reactor operation to ensure timely detection of material degradation and to support the implementation of advanced diagnostics and prognostics. This paper considers several non-destructive examination (NDE) technologies with known sensitivity to detection of indicators for SCC initiation and/or propagation, and assesses these technologies with respect to their ability to detect and accurately characterize the significance of an SCC flaw. Potential strategies to improve SCC inspection or monitoring performance are offered to benefit management of SCC degradation in LWRs.

Assessment of NDE technologies for detection and characterization of stress corrosion cracking in LWRs

International Nuclear Information System (INIS)

Meyer, R.M.; Ramuhalli, P.; Toloczko, M.B.; Bond, L.J.; Montgomery, R.O.

2012-01-01

Stress corrosion cracking (SCC) in light water reactors (LWRs) has been a persistent form of degradation in the nuclear industry. Examples of SCC can be found for a range of materials in boiling and pressurized water reactor environments, including carbon steels, stainless steels, and nickel-base alloys. The evolution of SCC is often characterized by a long initiation stage followed by a phase of more rapid crack growth to failure. This provides a relatively short window of opportunity to detect the start of observable SCC, and it is conceivable that SCC could progress from initiation to failure between subsequent examinations when managed by applying periodic in-service inspection techniques. Implementation of advanced aging management paradigms in the current fleet of LWRs will require adaptation of existing measurement technologies and development of new technologies to perform on-line measurements during reactor operation to ensure timely detection of material degradation and to support the implementation of advanced diagnostics and prognostics. This paper considers several non-destructive examination (NDE) technologies with known sensitivity to detection of indicators for SCC initiation and/or propagation, and assesses these technologies with respect to their ability to detect and accurately characterize the significance of an SCC flaw. Potential strategies to improve SCC inspection or monitoring performance are offered to benefit management of SCC degradation in LWRs. (author)

Terahertz NDE application for corrosion detection and evaluation under Shuttle tiles

Science.gov (United States)

Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Smith, Stephen W.; Lomness, Janice K.; Hintze, Paul E.; Kammerer, Catherine C.; Winfree, William P.; Russell, Richard W.

2007-04-01

Pulsed Terahertz NDE is being examined as a method to inspect for possible corrosion under Space Shuttle Tiles. Other methods such as ultrasonics, infrared, eddy current and microwave technologies have demonstrable shortcomings for tile NDE. This work applies Terahertz NDE, in the frequency range between 50 GHz and 1 THz, for the inspection of manufactured corrosion samples. The samples consist of induced corrosion spots that range in diameter (2.54 to 15.2 mm) and depth (0.036 to 0.787 mm) in an aluminum substrate material covered with tiles. Results of these measurements are presented for known corrosion flaws both covered and uncovered and for blind tests with unknown corrosion flaws covered with attached tiles. The Terahertz NDE system is shown to detect all artificially manufactured corrosion regions under a Shuttle tile with a depth greater than 0.13 mm.

Corrosion performance of Al-Si-Cu hypereutectic alloys in a synthetic condensed automotive solution

Directory of Open Access Journals (Sweden)

Hamilta de Oliveira Santos

2005-06-01

Full Text Available In this investigation the corrosion resistance of four Al-Si hypereutectic alloys in a solution typical of condensate from automotive fuel combustion products, and referred to here as synthetic condensed automotive solution, has been studied. Three commercial alloys that are used for cylinder liners, and a laboratory made alloy, were studied by electrochemical impedance spectroscopy and measurements were taken after increasing times of immersion in this solution. Comparison of the electrochemical response of the four alloys in the corrosive solution was carried out. Although the mechanisms by which the four alloys corroded were similar, the results indicated differences in corrosion resistances of these alloys, and these differences could be related to their microstructures. The laboratory prepared alloy showed increased susceptibility to pitting corrosion compared to the commercial alloys. The surfaces of the alloys were examined, before and after the corrosion test, by scanning electron microscopy and analyzed by energy dispersive spectroscopy. The results indicated preferential attack of the aluminium matrix phase in all the alloys. The alloy with higher copper content and prepared by spray forming was more susceptible to pitting compared to the other alloys. The EIS response at low frequencies indicated a diffusion-controlled process, probably that of oxygen to the alloy interface.

Underground Corrosion by Microorganisms Part II : Role of Anaerobic Sulphate Reducing Bacteria-Desulfotomaculum SP

OpenAIRE

H. M. Dayal; K. C. Tiwari; Kamlesh Mehta; Mr. Chandrashekhar

1988-01-01

During the course of studies on the corrosion causing soil microflora from different geoclimatic regions of India, several strains of anaerobic sulphate reducing bacteria belonging to genus Desulfotomaculum were isolated and characterised. Their corrosive action on mild steel, galvanised iron and structural aluminium, the three main metals of construction of underground structures, have been studied under laboratory conditions.

Corrosion Evaluation and Corrosion Control of Steam Generators

International Nuclear Information System (INIS)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

2008-06-01

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

Science and Technology Teachers' Views about the Causes of Laboratory Accidents

Science.gov (United States)

Aydogdu, Cemil

2015-01-01

The aim of this study was to determine science and technology teachers' views about the causes of the problems encountered in laboratories. In this research, phenomenology, a qualitative research design, was used. 21 science and technology teachers who were working in elementary schools in Eskisehir during the 2010-2011 spring semester were the…

Corrosion resistance of copper canister weld material

International Nuclear Information System (INIS)

Gubner, Rolf; Andersson, Urban

2007-03-01

The proposed design for a final repository for spent fuel and other long-lived residues is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast iron insert fitted inside a copper canister. SKB has since several years developed manufacturing processes for the canister components using a network of manufacturers. For the encapsulation process SKB has built the Canister Laboratory to demonstrate and develop the encapsulation technique in full scale. The critical part of the encapsulation of spent fuel is the sealing of the canister which is done by welding the copper lid to the cylindrical part of the canister. Two welding techniques have been developed in parallel, Electron Beam Welding (EBW) and Friction Stir Welding (FSW). During the past two decades, SKB has developed the technology EBW at The Welding Institute (TWI) in Cambridge, UK. The development work at the Canister Laboratory began in 1999. In electron beam welding, a gun is used to generate the electron beam which is aimed at the joint. The beam heats up the material to the melting point allowing a fusion weld to be formed. The gun was developed by TWI and has a unique design for use at reduced pressure. The system has gone through a number of improvements under the last couple of years including implementation of a beam oscillation system. However, during fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities at the new grain boundaries that might pose adverse effects on the corrosion resistance of welds. As a new method for joining, SKB has been developing friction stir welding (FSW) for sealing copper canisters for spent nuclear fuel in cooperation with TWI since 1997. FSW was invented in 1991 at TWI and is a thermo

Corrosion resistance of copper canister weld material

Energy Technology Data Exchange (ETDEWEB)

Gubner, Rolf; Andersson, Urban [Corrosion and Metals Research Institute, Sto ckholm (Sweden)

2007-03-15

The proposed design for a final repository for spent fuel and other long-lived residues is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast iron insert fitted inside a copper canister. SKB has since several years developed manufacturing processes for the canister components using a network of manufacturers. For the encapsulation process SKB has built the Canister Laboratory to demonstrate and develop the encapsulation technique in full scale. The critical part of the encapsulation of spent fuel is the sealing of the canister which is done by welding the copper lid to the cylindrical part of the canister. Two welding techniques have been developed in parallel, Electron Beam Welding (EBW) and Friction Stir Welding (FSW). During the past two decades, SKB has developed the technology EBW at The Welding Institute (TWI) in Cambridge, UK. The development work at the Canister Laboratory began in 1999. In electron beam welding, a gun is used to generate the electron beam which is aimed at the joint. The beam heats up the material to the melting point allowing a fusion weld to be formed. The gun was developed by TWI and has a unique design for use at reduced pressure. The system has gone through a number of improvements under the last couple of years including implementation of a beam oscillation system. However, during fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities at the new grain boundaries that might pose adverse effects on the corrosion resistance of welds. As a new method for joining, SKB has been developing friction stir welding (FSW) for sealing copper canisters for spent nuclear fuel in cooperation with TWI since 1997. FSW was invented in 1991 at TWI and is a thermo

Tri-Service Corrosion Conference

Science.gov (United States)

2002-01-18

Video- Thermographie. M.S. Thesis, University Magdeburg , Germany 5. N. Meyendorf et al. (2001) Early Detection of Corrosion in Aircraft Structures...We serve as a bridge between developers and users, helping transition technologies into operational use. For more information, contact: Major...scrapers, tractors, fork lifts and material trucks. • Engineer-Trlr - trailered engineering equipment including, fixed bridge , fuel pump module, water

Effects of Specimen Diameters on the Distribution of Corrosion Fatigue Cracks

OpenAIRE

石原, 外美; 塩澤, 和章; 宮尾, 嘉寿

1988-01-01

The distribution of corrosion fatigue cracks observed on the un-notched round specimen surface differs with specimen diameter, especially in the low stress amplitude region. At a constant fatigue life ratio, many long cracks are initiated on the larger specimen, 12 mm (diameter), in comparison with the smaller specimen, 6 mm (diameter). On the other hand, in the high stress amplitude region of corrosion fatigue and fatigue in laboratory air, the distribution of cracks during the fatigue proce...

The Impact of Road Maintenance Substances on Metals Surface Corrosion

OpenAIRE

Jolita Petkuvienė; Dainius Paliulis

2011-01-01

The purpose of research is to assess changes in the visual metal surface due to the exposure of road maintenance salts and molasses (‘Safecote’). Chlorides of deicing salts (NaCl, CaCl2) are the main agents affecting soil and water resources as well as causing the corrosion of roadside metallic elements. Molasses (‘Safecote’) is offered as an alternative to deice road pavement by minimizing the corrosion of metal elements near the road. A laboratory experiment was carried out to immerse and s...

Electrochemical Anti-corrosion System of Iron Tower Based on Solar Power Supply

Directory of Open Access Journals (Sweden)

Tian Tian

2018-01-01

Full Text Available Aiming at the serious problem of the corrosion of the transmission tower in the coastal area or in the harsh industrial area, a kind of electro-chemical anti-corrosion system based on solar power is designed. The system consists of a solar power module and an electrochemical anti-corrosion module: The solar power module consists of a solar panel, a photovoltaic controller, a accumulator and a constant potentiometer. The Electrochemical anti-corrosion modules include an anode block and an anode bed and reference electrode. The photovoltaic energy technology and forced current cathodic protection technology are used in the system, to achieve the effective protection of the tower anti-corrosion. Solar power supply to the nearest, solve the long-distance transmission loss and the high installation costs, form a simple structure, stable operation, low cost, clean and environmental protection, long service life of anti-corrosion system, with good economic efficiency and social benefits. It is of great significance to ensure the safe operation of the tower, maintain the normal operation of the power grid, and even promotes the optimization and upgrading of the industrial structure, save energy and reduces emissions, improve the safe and stable operation of the power system and the economic benefits, etc.

Incorporating spectroscopy and measurement technology into the high school chemistry laboratory

Science.gov (United States)

Harbert, Emily Ann

Science and technology are becoming increasingly important in maintaining a healthy economy at home and a competitive edge on the world stage, though that is just one facet affected by inadequate science education in the United States. Engaging students in the pursuit of knowledge and giving them the skills to think critically are paramount. One small way to assist in achieving these goals is to increase the quality and variety of technology-rich activities conducted in high school classrooms. Incorporating more laboratory measurement technology into high schools may incite more student interest in the processes and practices of science and may allow students to learn to think more critically about their data and what it represents. The first objective of the work described herein was to determine what measurement technology is being used in schools and to what extent, as well as to determine other teacher needs and preferences. Second, the objective was to develop a new program to provide incoming freshmen (or rising seniors) with measurement technology training they did not receive in high school, and expose them to new research and career opportunities in science. The final objective was to create a technology-rich classroom laboratory activity for use in high schools.

Assessing the effectiveness of technology transfer from U.S. government R&D laboratories: impact of market orientation

Science.gov (United States)

Bozeman, Barry; Coker, Karen

1992-05-01

This study, based on a national survey of U.S. government laboratories, assesses the degree of success laboratories have had in transferring technology to industry, taking into account the laboratories' differing receptivity to market influences. Three success criteria are considered here, two based on self-evaluations and a third based on the number of technology licenses issued from the laboratory. The two self-evaluations are rooted in different types of effectiveness, `getting technology out the door,' in one case, and, in the other, having a demonstrable commercial impact. A core hypothesis of the study is that the two types of effectiveness will be responsive to different factors and, in particular, the laboratories with a clearer market orientation will have a higher degree of success on the commercial impact and technology license criteria. Overall, the results seem to suggest that multifaceted, multimission laboratories are likely to enjoy the most success in technology transfer, especially if they have relatively low levels of bureaucratization and either ties to industry (particularly direct financial ties) or a commercial orientation in the selection of projects.

Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

Science.gov (United States)

Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

2015-03-01

Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

Corrosive Metabolic Activity of Desulfovibrio sp. on 316L Stainless Steel

Science.gov (United States)

Arkan, Simge; Ilhan-Sungur, Esra; Cansever, Nurhan

2016-12-01

The present study investigated the effects of chemical parameters (SO4 2-, PO4 3-, Cl-, pH) and the contents of extracellular polymeric substances (EPS) regarding the growth of Desulfovibrio sp. on the microbiologically induced corrosion of 316L stainless steel (SS). The experiments were carried out in laboratory-scaled test and control systems. 316L SS coupons were exposed to Desulfovibrio sp. culture over 720 h. The test coupons were removed at specific sampling times for enumeration of Desulfovibrio sp., determination of the corrosion rate by the weight loss measurement method and also for analysis of carbohydrate and protein in the EPS. The chemical parameters of the culture were also established. Biofilm/film formation and corrosion products on the 316L SS surfaces were investigated by scanning electron microscopy and energy-dispersive x-ray spectrometry analyses in the laboratory-scaled systems. It was found that Desulfovibrio sp. led to the corrosion of 316L SS. Both the amount of extracellular protein and chemical parameters (SO4 2- and PO4 3-) of the culture caused an increase in the corrosion of metal. There was a significantly positive relationship between the sessile and planktonic Desulfovibrio sp. counts ( p < 0.01). It was detected that the growth phases of the sessile and planktonic Desulfovibrio sp. were different from each other and the growth phases of the sessile Desulfovibrio sp. vary depending on the subspecies of Desulfovibrio sp. and the type of metal when compared with the other published studies.

Corrosion of a Pu-doped zirconolite-rich ceramic

International Nuclear Information System (INIS)

Bakel, A.J.; Buck, E.C.; Wolf, S.F.; Chamberlain, D.B.; Bates, J.K.; Ebbinghaus, B.B.

1997-01-01

As part of a large Pu disposition program, a zirconolite-rich titanate ceramic is being developed at Lawrence Livermore National Laboratory (LLNL) as a possible immobilization material. This same material is being tested at Argonne National Laboratory (ANL). The goal of this study is to describe the corrosion behavior of this ceramic, particularly the release of Pu and Gd, using results from several static corrosion tests (MCC-1, PCT-A, and PCT-B). The release of relatively large amounts of Al, Ba, and Ca in short-term tests (3 day MCC-1 and 7 day PCT-A) indicates that these elements are released from grain boundaries or from highly soluble phases. Results from long-term (28, 98, and 182 day) PCT-B show that the releases of Al, Ba, and Ca decrease with time, the releases of U and Zr increase with time, and that the releases of Cs, Gd, Mo, and Pu remain fairly constant. Formation of alteration phases may lead to the decrease of Ba and Ca in leachate solutions. Due to the heterogeneous nature of the material, the formation of alteration phases, and the inherently low solubility of several elements, no element(s) could be recommended as good markers for the overall corrosion of this ceramic. Data show that, due to the complex nature of this material, the release of each element should be considered separately

Corrosion Evaluation and Corrosion Control of Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

2008-06-15

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

Real time nanogravimetric monitoring of corrosion in radioactive environments

OpenAIRE

Tzagkaroulakis, Ioannis; Boxall, Colin

2017-01-01

Monitoring and understanding the mechanism of metal corrosion throughout the nuclear fuel cycle play a key role in the safe asset management of facilities. They also provide information essential for making an informed choice regarding the selection of decontamination methods for steel plant and equipment scheduled for decommissioning. Recent advances in Quartz Crystal Nanobalance (QCN) technology offer the means of monitoring corrosion in-situ, in radiologically harsh environments, in real t...

Nuclear containment steel liner corrosion workshop : final summary and recommendation report.

Energy Technology Data Exchange (ETDEWEB)

Erler, Bryan A. (Erler Engineering Ltd., Chicago, IL); Weyers, Richard E. (Virginia Tech University, Blacksburg, VA); Sagues, Alberto (University of South Florida, Tampa, FL); Petti, Jason P.; Berke, Neal Steven (Tourney Consulting Group, LLC, Kalamazoo, MI); Naus, Dan J. (Oak Ridge National Laboratory, Oak Ridge, TN)

2011-07-01

This report documents the proceedings of an expert panel workshop conducted to evaluate the mechanisms of corrosion for the steel liner in nuclear containment buildings. The U.S. Nuclear Regulatory Commission (NRC) sponsored this work which was conducted by Sandia National Laboratories. A workshop was conducted at the NRC Headquarters in Rockville, Maryland on September 2 and 3, 2010. Due to the safety function performed by the liner, the expert panel was assembled in order to address the full range of issues that may contribute to liner corrosion. This report is focused on corrosion that initiates from the outer surface of the liner, the surface that is in contact with the concrete containment building wall. Liner corrosion initiating on the outer diameter (OD) surface has been identified at several nuclear power plants, always associated with foreign material left embedded in the concrete. The potential contributing factors to liner corrosion were broken into five areas for discussion during the workshop. Those include nuclear power plant design and operation, corrosion of steel in contact with concrete, concrete aging and degradation, concrete/steel non-destructive examination (NDE), and concrete repair and corrosion mitigation. This report also includes the expert panel member's recommendations for future research.

Monitoring corrosion and biofilm formation in nuclear plants using electrochemical methods

International Nuclear Information System (INIS)

Licina, G.J.; Nekoksa, G.; Ward, G.L.; Howard, R.L.; Cubicciotti, D.

1993-01-01

During the 1980's, degradation of piping, heat exchangers, and other components in raw water cooled systems by a variety of corrosion mechanisms became an important in the reliability and cost effectiveness of U.S. nuclear plants. General and localized corrosion, including pitting and crevice corrosion, have all been shown to be operative in nuclear plant cooling systems. Microbiologically influenced corrosion (MIC) also afflicts nuclear cooling water and service water systems. The prediction of locations to be inspected, selection of mitigation measures, and control of water treatments and maintenance planning rely upon the accuracy and sensitivity of monitoring techniques. Electrochemical methods can provide rapid measurements of corrosion and biological activity on line. The results from a corrosion monitoring study in a service water system at a fresh water cooled nuclear plant are presented. This study utilized determinations of open circuit potential and reversed potentiodynamic scans on carbon steels, Admiralty, and stainless steels (Types 304 and 316 as well as high chromium, high molybdenum ferritic and austenitic grades) to evaluate the rate and form of corrosion to be anticipated in typical service. An electrochemical method that permits the monitoring of biofilm activity on-line has been developed. Results from laboratory and in-plant exposure in a nuclear power plant system are presented

Conceptual design of the liquid metal laboratory of the TECHNOFUSION facility

International Nuclear Information System (INIS)

Abánades, A.; García, A.; Casal, N.; Perlado, J.M.; Ibarra, A.

2012-01-01

Highlights: ► Conceptual design of a liquid Li facility. ► Components and cost estimation. ► Liquid metal laboratory into TEHNOFUSION proposal. - Abstract: The application of liquid metal technology in fusion devices requires R and D related to many phenomena: interaction between liquid metals and structural material as corrosion, erosion and passivation techniques; magneto-hydrodynamics; free surface fluid-dynamics and any other physical aspect that will be needed for their safe reliable operation. In particular, there is a significant shortage of experimental facilities dedicated to the development of the lithium technology. In the framework of the TECHNOFUSION project, an experimental laboratory devoted to the lithium technology development is proposed, in order to shed some light in the path to IFMIF and the design of chamber's first wall and divertors. The conceptual design foresee a development in two stages, the first one consisting on a material testing loop. The second stage proposes the construction of a mock-up of the IFMIF target that will allow to assess the behaviour of a free-surface lithium target under vacuum conditions. In this paper, such conceptual design is addressed.

Corrosion cracking

International Nuclear Information System (INIS)

Goel, V.S.

1985-01-01

This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

Overview and challenges of molecular technologies in the veterinary microbiology laboratory.

Science.gov (United States)

Cunha, Mónica V; Inácio, João

2015-01-01

Terrestrial, aquatic, and aerial animals, either domestic or wild, humans, and plants all face similar health threats caused by infectious agents. Multifaceted anthropic pressure caused by an increasingly growing and resource-demanding human population has affected biodiversity at all scales, from the DNA molecule to the pathogen, to the ecosystem level, leading to species declines and extinctions and, also, to host-pathogen coevolution processes. Technological developments over the last century have also led to quantic jumps in laboratorial testing that have highly impacted animal health and welfare, ameliorated animal management and animal trade, safeguarded public health, and ultimately helped to "secure" biodiversity. In particular, the field of molecular diagnostics experienced tremendous technical progresses over the last two decades that significantly have contributed to our ability to study microbial pathogens in the clinical and research laboratories. This chapter highlights the strengths, weaknesses, opportunities, and threats (or challenges) of molecular technologies in the framework of a veterinary microbiology laboratory, in view of the latest advances.

Development of corrosion condition sensing and monitoring system using radio-frequency identification devices (RFID)

Energy Technology Data Exchange (ETDEWEB)

Gu, G.P.; Zheng, W. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Laboratory

2008-05-15

This study discussed the development of a corrosion sensing and monitoring system for military land vehicles. Radio-frequency identification device (RFID) technology uses radio waves to identify individual masses with RFID tags attached. A corrosion-sensing element was integrated with the RFID technology, which incorporated a galvanic corrosion cell designed to trigger RFID tags. Corrosion severity was then related to the galvanic current. The tag recorded the sensor reading and transmitted the data to an RFID reader. The tags consisted of a microchip and an antenna. A software development kit has also been developed to interface RFID data with existing applications. While it is currently not possible to modify the RFID tags to prevent security risks, further research is being conducted to assemble a data-logger system with corrosion probes to measure humidity, electrical resistance, and linear polarization resistance. Studies will also be conducted to assemble an active tag reader system and investigate potential modifications. 4 refs., 1 fig., 1 appendix.

Commercialization of Los Alamos National Laboratory technologies via small businesses. Final report

Energy Technology Data Exchange (ETDEWEB)

Brice, R.; Cartron, D.; Rhyne, T.; Schulze, M.; Welty, L.

1997-06-01

Over the past decade, numerous companies have been formed to commercialize research results from leading U.S. academic and research institutions. Emerging small businesses in areas such as Silicon Valley, Boston`s Route 128 corridor, and North Carolina`s Research Triangle have been especially effective in moving promising technologies from the laboratory bench to the commercial marketplace--creating new jobs and economic expansion in the process. Unfortunately, many of the U.S. national laboratories have not been major participants in this technology/commercialization activity, a result of a wide variety of factors which, until recently, acted against successful commercialization. This {open_quotes}commercialization gap{close_quotes} exists partly due to a lack, within Los Alamos in particular and the DOE in general, of in-depth expertise and experience in such business areas as new business development, securities regulation, market research and the determination of commercial potential, the identification of entrepreneurial management, marketing and distribution, and venture capital sources. The immediate consequence of these factors is the disappointingly small number of start-up companies based on technologies from Los Alamos National Laboratory that have been attempted, the modest financial return Los Alamos has received from these start-ups, and the lack of significant national recognition that Los Alamos has received for creating and commercializing these technologies.

Investigation on the thermographic detection of corrosion in RC structures

Science.gov (United States)

Tantele, Elia A.; Votsis, Renos A.; Kyriakides, Nicholas; Georgiou, Panagiota G.; Ioannou, Fotia G.

2017-09-01

Corrosion of the steel reinforcement is the main problem of reinforced concrete (RC) structures. Over the past decades, several methods have been developed aiming to detect the corrosion process early in order to minimise the structural damage and consequently the repairing costs. Emphasis was given in developing methods and techniques of non-destructive nature providing fast on-the-spot detection and covering large areas rather that concentrating on single locations. This study, investigates a non-destructive corrosion detection technique for reinforced concrete, which is based on infrared thermography and the difference in thermal characteristics of corroded and non-corroded steel rebars. The technique is based on the principle that corrosion products have poor heat conductivity, and they inhibit the diffusion of heat that is generated in the reinforcing bar due to heating. For the investigation RC specimens, have been constructed in the laboratory using embedded steel bars of different corrosion states. Afterward, one surface of the specimens was heated using an electric device while thermal images were captured at predefined time instants on the opposite surface with an IR camera. The test results showed a clear difference between the thermal characteristics of the corroded and the non-corroded samples, which demonstrates the potential of using thermography in corrosion detection in RC structures.

Laboratory 3.0: Manufacturing technologies laboratory virtualization with a student-centred methodology

Directory of Open Access Journals (Sweden)

Albert Fabregat-Sanjuan

2017-06-01

Full Text Available This paper presents a blended-learning strategy for improving the teaching method applied in the laboratory subject Manufacturing Technologies. The teaching method has been changed from a predominantly teacher-centred to an active learning system with a student-centred focus and e-learning activities. In face-to-face classes, a game-based learning platform has been used. This methodology ensured engaging classes at the same time that provided a useful live feedback for students and teachers. The virtualization of the laboratory was achieved by two different e-learning activities, self-assessment tasks and video clips. These e-learning tools have been used not only to improve the students’ learning but also to enhance their motivation. The results from academic outputs show a significant improvement after the new blended learning method is applied. Moreover, a student satisfaction survey shows the positive impact of the methodology on the students’ engagement and motivation.

Pipeline corrosion prevention by pH stabilization or corrosion inhibitors

Energy Technology Data Exchange (ETDEWEB)

Nyborg, Rolf [Institute for Energy Technology, Oslo (Norway)

2009-07-01

In many offshore oil and gas projects the pipeline costs are a considerable part of the investment and can become prohibitively high if the corrosivity of the fluid necessitates the use of corrosion resistant alloys instead of carbon steel. Development of more robust and reliable methods for internal corrosion control can increase the application range of carbon steel and therefore have a large economic impact. Corrosion control of carbon steel pipelines has traditionally often been managed by the use of corrosion inhibitors. The pH stabilization technique has been successfully used for corrosion control of several large wet gas pipelines in the last years. This method has advantages over film forming corrosion inhibitors when no or little formation water is produced. The use of corrosion inhibitors in multiphase pipelines implies several challenges which are not fully accounted for in traditional corrosion inhibitor testing procedures. Specialized test procedures have been developed to take account for the presence of emulsions dispersions and sand and clay particles in corrosion inhibitor testing. (author)

Feasibility Study of Non-Destructive Techniques to Measure Corrosion in SAVY Containers

Energy Technology Data Exchange (ETDEWEB)

Davenport, Matthew Nicholas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2016-07-15

Stainless Steel SAVY containers are used to transport and store nuclear material. They are prone to interior corrosion in the presence of certain chemicals and a low-oxygen environment. SAVY containers also have relatively thin walls to reduce their weight, making their structural integrity more vulnerable to the effects of corrosion. A nondestructive evaluation system that finds and monitors corrosion within containers in use would improve safety conditions and preclude hazards. Non-destructive testing can determine whether oxidation or corrosion is occurring inside the SAVY containers, and there are a variety of non-destructive testing methods that may be viable. The feasibility study described will objectively decide which method best fits the requirements of the facility and the problem. To improve efficiency, the containers cannot be opened during the non-destructive examination. The chosen technique should also be user-friendly and relatively quick to apply. It must also meet facility requirements regarding wireless technology and maintenance. A feasibility study is an objective search for a new technology or product to solve a particular problem. First, the design, technical, and facility feasibility requirements are chosen and ranked in order of importance. Then each technology considered is given a score based upon a standard ranking system. The technology with the highest total score is deemed the best fit for a certain application.

Characterization and properties of shock and corrosion resistant of titanium based coatings

International Nuclear Information System (INIS)

Motoiu, P.; Rosso, M.

2001-01-01

Thermal spraying technologies are an effective way to ensure surface protection against destructive effects of wear, corrosion and oxidizing phenomena. These technologies can be applied in majority of industrial sectors in order to improve properties of new parts or for reconditioning worn out parts technology. Ideally, it would be comfortable to have a material able to resist to all type of wear, but the work condition intricacy combined with economic reason have lead to the development of a big number of powder materials that are used in thermal spraying technologies. The titanium powders are suitable for coating layers which have a good behavior in 'metal on metal friction', toughness, shock and corrosion resistance. In particular, titanium layers obtained by plasma spraying are used in different aerospace and non aerospace applications due to the combination of low density, very good mechanical properties and high corrosion resistance. The accomplishment of new titanium thermal layers is effectively used in order to increase the lifetime of different engine parts securing the thermal protection in use, resistance to high corrosion and oxidizing phenomena. This paper deals about the mechanical properties of Ti based coatings applied by plasma spray process on steel substrates, the obtained results show the possibility to apply titanium coatings where special and high performance materials are needed. (author)

Underground pipeline corrosion

CERN Document Server

Orazem, Mark

2014-01-01

Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

The national laboratory business role in energy technology research and development. Panel Discussion

International Nuclear Information System (INIS)

Sackett, John; Sullivan, Charles J.; Aumeier, Steve; Sanders, Tom; Johnson, Shane; Bennett, Ralph

2001-01-01

Full text of publication follows: Energy issues will play a pivotal role in the economic and political future of the United States. For reasons of both available supply and environmental concerns, development and deployment of new energy technologies is critical. Nuclear technology is important, but economic, political, and technical challenges must be overcome if it is to play a significant role. This session will address business opportunities for national laboratories to contribute to the development and implementation of a national energy strategy, concentrating on the role of nuclear technology. Panelists have been selected from the national laboratories, the U.S. Department of Energy, and state regulators. (authors)

Corrosion of research reactor aluminium clad spent fuel in water

International Nuclear Information System (INIS)

2009-12-01

reactor aluminium clad spent fuel. These corrosion activities were quite similar to those carried out in the CRP. Eight Member States participated in Phase-II of the CRP and five Member States in the Regional Project RLA/4/018. Two of the countries participating in the regional project were also participants in the CRP. This report documents the work performed in the IAEA Coordinated Research Project (CRP) on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase II) and in the IAEA's Technical Cooperation Regional Project for Latin America (RLA/4/018) entitled Management of Spent Fuel from Research Reactors. The key activity of both, the CRP and the Regional Project, consisted of the exposure of standard racks of corrosion coupons in the spent fuel pools of the participating research reactor laboratories and the evaluation of the coupons after predetermined exposure times, along with periodic monitoring of the storage water and evaluation of sediments settling in the spent fuel pools. The report includes: a description of the standard corrosion racks, experimental protocols, test procedures and water quality monitoring; the specific contributions by each of the participating laboratories; a compilation of all experimental results obtained and the analysis and discussion of the results, along with conclusions

Waterwall corrosion evaluation in coal-fired boilers using electrochemical measurements

Energy Technology Data Exchange (ETDEWEB)

Davis, K.; Lee, C.; Seeley, R.; Harding, S.; Heap, M.; Cox, W.

2000-07-01

Until recently, waterwall corrosion in North American coal-fired boilers was uncommon and relatively mild. However, the introduction of combustion modifications to reduce in-furnace NOx formation has led to notable increases in the frequency and severity of waterwall wastage. Reaction Engineering International (REI) has worked with the Department of Energy and EPRI to improve predictive capabilities and provide solutions for furnace wall wastage for a wide range of coal-fired furnaces. To date, this work has emphasized computational simulations. More recently, REI in partnership with Corrosion Management has begun complementary efforts to improve their services by evaluating technologies capable of determining the location/rate of high water wall wastage resulting from corrosion. After an evaluation of commercially available options, electrochemical noise (EN) technology has been chosen for continued development. This approach has been successfully applied to corrosion-related problems involving acid dewpoint corrosion in flue gas ductwork, FGD systems, cooling water systems, oil and gas production, and acid cleaning (Cox et al, 1999). This paper presents the results of preliminary testing of an EN probe in a high temperature environment typical of the lower furnace of a cyclone-fired boiler operating under staged conditions. The relationship between electrochemical responses and (1) stoichiometry and (2) local hydrogen sulfide concentration is investigated and the qualitative and quantitative usefulness of the approach for on-line risk management is considered.

Corrosion resistance of Fe-based amorphous alloys

International Nuclear Information System (INIS)

Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

2014-01-01

Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

In situ corrosion measurements by electrochemical method (IC experiment) at Mont Terri

International Nuclear Information System (INIS)

Dewonck, S.; Bataillon, C.; Crusset, D.; Schwyn, B.; Nakayama, N.; Kwong, G.

2010-01-01

Document available in extended abstract form only. The study of the interactions of steel pieces with an argillaceous rock is the aim of the IC experiment carried out in the Mont Terri Rock Laboratory (Switzerland). More precisely, the IC experiment consists in monitoring the corrosion rate of various steel (Inconel 690, 316L stainless steel, 2 carbon steels one representative of Andra concept and another of Nagra concept) at 80 deg. C, in anaerobic condition, in contact with the Opalinus clay formation. The corrosion rate monitoring is based on Electrochemical Impedance Spectroscopy (EIS). This method is not disturbing for the corrosion process i.e. the corrosion rate doesn't change during the electrochemical measurement. The main drawback of this method is that the corrosion process must be in stationary or quasi stationary state: EIS can only measure corrosion rates which do not change quickly with time. This method is well adapted for long term corrosion monitoring because long term corrosion rate evolves slowly. A special design of the experimental setup was developed to allow optimal interactions between rock and steel samples. It consists in mounting the steel samples inside of a bore-core section. This section is then placed at the extremity of the borehole equipment. The equipment is inserted in a vertical descending borehole and sealed by a large packer. Another particularity of the experimental setup is the possibility of heating the experimental section up to 80 deg. C. Finally, the equipment was built in such a way that such that it will be retrievable from the borehole after several years of experiment, in order to perform further analyses on the reacting materials (core and steel samples). A circulation loop links the experimental interval to the sampling, measuring various parameters (pH, Eh, electrical conductivity, dissolved oxygen and hydrogen) and control equipment installed in a cabinet, in the gallery of the underground laboratory. At the

Chemical Technology Division annual technical report, 1985

International Nuclear Information System (INIS)

1986-04-01

Highlights of the Chemical Technology (CMT) Division's activities during 1985 are presented. In this period, CMT conducted research and development in areas that include the following: (1) advanced batteries - mainly lithium-alloy/metal sulfide and sodium/sulfur; (2) advanced fuel cells with molten carbonate or solid oxide electrolytes; (3) corrosion-protective coatings for high-strength steel; (4) coal utilization, including the heat and seed recovery technology for coal-fired magnetohydrodynamics plants and the technology for fluidized-bed combustion; (5) methodologies for recovery of energy from municipal waste; (6) nuclear technology related to waste management, the recovery processes for discharged fuel and the uranium blanket in a sodium-cooled fast reactor, and proof of breeding in a light water breeder reactor; and (7) physical chemistry of selected materials in environments simulating those of fission and fusion energy systems. The Division also has a program in basic chemistry research in the areas of catalytic hydrogenation and catalytic oxidation; materials chemistry for associated and ordered solutions at high temperatures; interfacial processes of importance to corrosion science, surface science, and catalysis; the thermochemistry of zeolites and related silicates; and the geochemical processes responsible for trace-element migration within the earth's crust. The Division continued to be the major user of the technical support provided by the Analytical Chemistry Laboratory at ANL

Proceedings of symposium on technology in laboratories by department of engineering and technical services

Energy Technology Data Exchange (ETDEWEB)

NONE

2002-06-01

The Symposium on Technology in Laboratories was held on March 14 and 15 at Ceratopia Toki in Toki City, Gifu Prefecture, Japan. This symposium was hosted by National Institute for Fusion Science (NIFS). There were 407 participants from many Japanese universities, national laboratories, technical colleges and from some Japanese Industrial world. One hundred and thirty one papers were presented in the symposium. Technical experience and new techniques were reported and discussed being divided into five sessions; technology of fabrication, device technology, diagnostic and control system, cryogenics, computer and data processing. (author)

Monitoring corrosion rates and localised corrosion in low conductivity water

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2006-01-01

Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

Idaho National Engineering and Environmental Laboratory Environmental Technologies Proof-of-Concepts. Final report FY-96

Energy Technology Data Exchange (ETDEWEB)

Barrie, S.L.; Carpenter, G.S.; Crockett, A.B. [and others

1997-04-01

The Idaho National Engineering and Environmental Laboratory Environmental Technologies Proof-of-Concept Project was initiated for the expedited development of new or conceptual technologies in support of groundwater fate, transport, and remediation; buried waste characterization, retrieval, and treatment; waste minimization/pollution prevention; and spent fuel handling and storage. In Fiscal Year 1996, The Idaho National Engineering and Environmental Laboratory proposed 40 development projects and the Department of Energy funded 15. The projects proved the concepts of the various technologies, and all the technologies contribute to successful environmental management.

Idaho National Engineering and Environmental Laboratory Environmental Technologies Proof-of-Concepts. Final report FY-96

International Nuclear Information System (INIS)

Barrie, S.L.; Carpenter, G.S.; Crockett, A.B.

1997-04-01

The Idaho National Engineering and Environmental Laboratory Environmental Technologies Proof-of-Concept Project was initiated for the expedited development of new or conceptual technologies in support of groundwater fate, transport, and remediation; buried waste characterization, retrieval, and treatment; waste minimization/pollution prevention; and spent fuel handling and storage. In Fiscal Year 1996, The Idaho National Engineering and Environmental Laboratory proposed 40 development projects and the Department of Energy funded 15. The projects proved the concepts of the various technologies, and all the technologies contribute to successful environmental management

[Guidelines for blood transfusion teaching to medical laboratory technology students].

Science.gov (United States)

Moncharmont, P; Tourlourat, M; Fourcade, C; Julien, E; Peyrard, T; Cabaud, J-J

2012-02-01

The new French law about clinical laboratory medicine, the requirements of the ISO/CEI 15189 standard, the numerous abilities expected from the medical laboratory technologists and their involvement in blood bank management has led the working group "Recherche et démarche qualité" of the French Society of Blood Transfusion to initiate an inventory of blood transfusion teaching syllabus for medical laboratory technology students and to propose transfusion medicine teaching guidelines. Seven worksheets have been established for that purpose including red blood cell antigen typing and antibody screening, blood sampling in immunohaematology, automation, clinical practices, blood products, blood delivery and haemovigilance. These guidelines aim at contributing to the harmonization of transfusion medicine teaching and at providing objective elements to the medical laboratory managers regarding the practical and theoretical skills of theirs collaborators. Copyright © 2011 Elsevier Masson SAS. All rights reserved.

Renewable energy technology development at Sandia National Laboratories

Science.gov (United States)

Klimas, P. C.

1994-02-01

The use of renewable energy technologies is typically thought of as an integral part of creating and sustaining an environment that maximizes the overall quality of life of the Earth's present inhabitants and does not leave an undue burden on future generations. Sandia National Laboratories has been a leader in developing many of these technologies over the last two decades. This paper describes innovative solar, wind and geothermal energy systems and components that Sandia is helping to bring to the marketplace. A common but special aspect of all of these activities is that they are conducted in partnership with non-federal government entities. A number of these partners are from New Mexico.

Anti-Corrosion Coating

Science.gov (United States)

1986-01-01

SuperSpan RM 8000 is an anti-corrosion coating which effectively counteracts acid degradation, abrasive wear, and cracking in power industry facilities. It was developed by RM Industrial Products Company, Inc. with NERAC assistance. It had previously been necessary to shut down plants to repair or replace corroded duct-work in coal burning utilities. NASA-developed technology was especially useful in areas relating to thermoconductivity of carbon steel and the bonding characteristics of polymers. The product has sold well.

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion

Directory of Open Access Journals (Sweden)

Dereje Homa

2017-01-01

Full Text Available The effect of Cr(VI pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI with concomitant deposition of Cr(III under pH control. A significant (P = 0.05 increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI is reduced to a stable, immobile, and insoluble Cr(III accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion.

Science.gov (United States)

Homa, Dereje; Haile, Ermias; Washe, Alemayehu P

2017-01-01

The effect of Cr(VI) pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III) deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI) with concomitant deposition of Cr(III) under pH control. A significant ( P = 0.05) increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI) is reduced to a stable, immobile, and insoluble Cr(III) accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

WVNS Tank Farm Process Support: Experimental evaluation of an inert gas (nitrogen) to mitigate external corrosion of high-level waste storage tanks

International Nuclear Information System (INIS)

Elmore, M.R.

1996-02-01

Corrosion of the carbon steel waste storage tanks at West Valley Nuclear Services continues to be of concern, especially as the planned duration of waste storage time increases and sludge washing operations are conducted. The external surfaces of Tanks 8D-1 and 8D-2 have been exposed for more than 10 years to water that has intruded into the tank vaults. Visual inspection of the external tank surfaces using a remote video camera has shown indications of heavy corrosion in localized areas on the tank walls. Tests on mild steel specimens under simulated tank vault conditions showed that corrosion is related to the availability of oxygen for the corrosion reactions; consequently, removing oxygen as one of the reactants should effectively eliminate corrosion. In terms of the waste tanks, excluding oxygen from the annular vault space, such as by continuous flushing with an inert gas, should substantially decrease corrosion of the external surfaces of the mild steel tanks (100% exclusion of oxygen is probably not practicable). Laboratory corrosion testing was conducted at Pacific Northwest National Laboratory to give a preliminary assessment of the ability of nitrogen-inerting to reduce steel corrosion. This report summarizes test results obtained after 18-month corrosion tests comparing open-quotes nitrogen-inertedclose quotes corrosion with open-quotes air-equilibratedclose quotes corrosion under simulated tank vault conditions

Detection of simulated pitting corrosion and noises in crude oil storage tank by acoustic emission

International Nuclear Information System (INIS)

Shukri Mohd; Latif, N.A.; Azhar Mohd Sinin; Mohamad Daud; Abd Nasir Ibrahim

2008-01-01

The damage mechanisms associated with crude oil storage tanks can be complex and varied and include pitting corrosion due to presence of species such as sulphate reducing bacteria. Acoustic Emission (AE) could be used to characterise the pitting corrosion signal in crude oil storage tanks but it is extremely difficult to simulate the pitting corrosion in the laboratory using crude oil as electrolyte because crude oil is considered as non corrosive medium. In this study, induced current have been introduced onto a surface ASTM 516 steel as an electrical source to simulate the electrical noise produced during pitting corrosion process and AE sensor have been used to detect this current. It is found that AE system could detect AE signal release during current induction this current and is expected that if the exact simulation of the current magnitude produced during pitting corrosion process is made available, AE characterisation of pitting corrosion in such tank could be made possible. (Author)

The long-term acceleration of waste glass corrosion: A preliminary review

International Nuclear Information System (INIS)

Kielpinski, A.L.

1995-07-01

Whereas a prior conception of glass dissolution assumed a relatively rapid initial dissolution which then slowed to a smaller, fairly constant longer-term rate, some recent work suggests that these two stages are followed by a third phase of dissolution, in which the dissolution rate is accelerated with respect to what had previously been thought of as the final long-term rate. The goals of the present study are to compile experimental data which may have a bearing on this phenomena, and to provide an initial assessment of these data. The Savannah River Technology Center (SRTC) is contracted to develop glass formulation models for vitrification of Hanford low-level waste (LLW), in support of the Hanford Tank Waste Remediation System Technology Development Program. The phenomenon of an increase in corrosion rate, following a period characterized by a low corrosion rate, has been observed by a number of researchers on a number of waste glass compositions. Despite inherent ambiguities arising from SA/V (glass surface area to solution volume ratio) and other effects, valid comparisons can be made in which accelerated corrosion was observed in one test, but not in another. Some glass compositions do not appear to attain a plateau region; it may be that the observation of continued, non-negligible corrosion in these glasses represents a passage from the initial rate to the accelerated rate. The long-term corrosion is a function of the interaction between the glass and its environment, including the leaching solution and the surrounding materials. Reaction path modeling and stability field considerations have been used with some success to predict the changes in corrosion rate over time, due to these interactions. The accelerated corrosion phenomenon highlights the need for such integrated corrosion modeling and the scenario-specific nature of a particular glass composition's durability

Performance of HVOF carbide coatings under erosion/corrosion

International Nuclear Information System (INIS)

Simard, S.; Arsenault, B.; Legoux, J.G.; Hawthorne, H.M.

1999-01-01

Cermet based materials are known to have an excellent performance under several wear conditions. High velocity oxy-fuel (HVOF) technology allows the deposition of such hard materials in the form of protective coatings onto different surfaces. Under slurry erosion, the performance of the coatings is influenced by the occurrence of corrosion reactions on the metallic matrix. Indeed, wet conditions promote the dissolution of metallic binder resulting in a potential synergic effect between the corrosion and wear mechanisms. The composition of the metallic matrix plays a key role on the stability of the coatings and their degradation rate. In this work, four coatings based on tungsten carbide embedded in different metallic binders were evaluated with regard to corrosion and wear. (author)

Stress corrosion cracking of uranium--niobium alloys

International Nuclear Information System (INIS)

Magnani, N.J.

1978-03-01

The stress corrosion cracking behavior of U-2 1 / 4 , 4 1 / 2 , 6 and 8 wt % Nb alloys was evaluated in laboratory air and in aqueous Cl - solutions. Thresholds for crack propagation were obtained in these environments. The data showed that Cl - solutions are more deleterious than air environments. Tests were also conducted in pure gases to identify the species in the air responsible for cracking. These data showed the primary stress corrodent is water vapor for the most reactive alloy, U-2 1 / 4 % Nb, while O 2 is primarily responsible for cracking in the more corrosion resistant alloys, U-6 and 8% Nb. The 4 1 / 2 % alloy was found to be susceptible in both H 2 O and O 2 environments

Copper corrosion and its relationship to solar collectors:a compendium.

Energy Technology Data Exchange (ETDEWEB)

Menicucci, David F.; Mahoney, Alan Roderick

2007-07-01

Copper has many fine qualities that make it a useful material. It is highly conductive of both heat and electricity, is ductile and workable, and reasonably resistant to corrosion. Because of these advantages, the solar water heating industry has been using it since the mid-1970s as the material of choice for collectors, the fundamental component of a solar water heating system. In most cases copper has performed flawlessly, but in some situations it has been known to fail. Pitting corrosion is the usual failure mode, but erosion can also occur. In 2000 Sandia National Laboratories and the Copper Development Association were asked to analyze the appearance of pin-hole leaks in solar collector units installed in a housing development in Arizona, and in 2002 Sandia analyzed a pitting corrosion event that destroyed a collector system at Camp Pendleton. This report includes copies of the reports and accounts of these corrosion failures, and provides a bibliography with references to many papers and articles that might be of benefit to the solar community. It consolidates in a single source information that has been accumulated at Sandia relative to copper corrosion, especially as it relates to solar water heaters.

Review of corrosion causes and corrosion control in a technical facility

International Nuclear Information System (INIS)

Charng, T.; Lansing, F.

1982-06-01

Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

Stress-Assisted Corrosion in Boiler Tubes

Energy Technology Data Exchange (ETDEWEB)

Preet M Singh; Steven J Pawel

2006-05-27

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

The size effect in corrosion greatly influences the predicted life span of concrete infrastructures.

Science.gov (United States)

Angst, Ueli M; Elsener, Bernhard

2017-08-01

Forecasting the life of concrete infrastructures in corrosive environments presents a long-standing and socially relevant challenge in science and engineering. Chloride-induced corrosion of reinforcing steel in concrete is the main cause for premature degradation of concrete infrastructures worldwide. Since the middle of the past century, this challenge has been tackled by using a conceptual approach relying on a threshold chloride concentration for corrosion initiation ( C crit ). All state-of-the-art models for forecasting chloride-induced steel corrosion in concrete are based on this concept. We present an experiment that shows that C crit depends strongly on the exposed steel surface area. The smaller the tested specimen is, the higher and the more variable C crit becomes. This size effect in the ability of reinforced concrete to withstand corrosion can be explained by the local conditions at the steel-concrete interface, which exhibit pronounced spatial variability. The size effect has major implications for the future use of the common concept of C crit . It questions the applicability of laboratory results to engineering structures and the reproducibility of typically small-scale laboratory testing. Finally, we show that the weakest link theory is suitable to transform C crit from small to large dimensions, which lays the basis for taking the size effect into account in the science and engineering of forecasting the durability of infrastructures.

A Localised Corrosion Cell for Industrial Applications

DEFF Research Database (Denmark)

Andersen, A.; Hilbert, Lisbeth Rischel; Jansen, P.

2003-01-01

The LOCORR-CELL™ developed by FORCE TECHNOLOGY is an electrochemical cell for industrial applications estimating localised corrosion. The cell is constructed in a carbon steel casing for direct mounting into the system. It is based on an oxygen concentration element reflecting the interaction...... between the environment formed under a deposit or in a crevice. The essential feature of the method is that it reflects the influence of oxygen content, conductivity and temperature as well as the influence of corrosion inhibitors, MIC and other effects that have an effect on localised corrosion under...... deposits and in crevices. The measuring principle in the cell is based on measurements of the galvanic current flow between the steel anode covered by a porous glass frit and the surrounding steel casing. The current is measured by a zero-resistance circuit-instrument and the activity can be presented...

Lead corrosion and transport in simulated secondary feedwater

International Nuclear Information System (INIS)

McGarvey, G.B.; Ross, K.J.; McDougall, T.E.; Turner, C.W.

1998-01-01

The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of,lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is due to low levels of lead although few if any failures have been experimentally linked to lead when sub-parts per billion levels are present in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the three principal corrosion products in the secondary feedwater; magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values less than that of the feedwater (9-10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces following different treatment conditions will be used to propose a model for tile transport and probable fate of lead in the secondary feedwater system. (author)

Lead corrosion and transport in simulated secondary feedwater

Energy Technology Data Exchange (ETDEWEB)

McGarvey, G.B. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Ross, K.J.; McDougall, T.E. [Atomic Energy of Canada Limited, Pinawa, Manitoba (Canada); Turner, C.W. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

1998-07-01

The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of,lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is due to low levels of lead although few if any failures have been experimentally linked to lead when sub-parts per billion levels are present in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the three principal corrosion products in the secondary feedwater; magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values less than that of the feedwater (9-10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces following different treatment conditions will be used to propose a model for tile transport and probable fate of lead in the secondary feedwater system. (author)

Superheater fireside corrosion mechanisms in MSWI plants: Lab-scale study and on-site results

Energy Technology Data Exchange (ETDEWEB)

Brossard, J.M.; Chaucherie, X.; Nicol, F. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Diop, I. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France); Rapin, C.; Vilasi, M. [Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France)

2011-06-15

Combustion of municipal waste generates highly corrosive gases (HCl, SO{sub 2}, NaCl, KCl, and heavy metals chlorides) and ashes containing alkaline chlorides and sulfates. Currently, corrosion phenomena are particularly observed on superheater's tubes. Corrosion rates depend mainly on installation design, operating conditions i.e., gas and steam temperature and velocity of the flue gas containing ashes. This paper presents the results obtained using an innovative laboratory-scale corrosion unit, which simulates MSWI (Municipal Solid Waste Incineration) boilers conditions characterized by a temperature gradient at the metal tube in the presence of corrosive gases and ashes. The presented corrosion tests were realized on carbon steel at fixed metal temperature (400 C). The influence of the flue gas temperature, synthetic ashes composition, and flue gas flow pattern were investigated. After corrosion test, cross sections of tube samples were characterized to evaluate thickness loss and estimate corrosion rate while the elements present in corrosion layers were analyzed. Corrosion tests were carried out twice in order to validate the accuracy and reproducibility of results. First results highlight the key role of molten phase related to the ash composition and flue gas temperature as well as the deposit morphology, related to the flue gas flow pattern, on the mechanisms and corrosion rates. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

International Nuclear Information System (INIS)

2007-01-01

This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

Progress of technological innovation on electric power in FY2014

International Nuclear Information System (INIS)

Nishikawa, Yoshikazu; Fujii, Yutaka; Sasagawa, Toshiro

2015-01-01

This paper overviews the technological development in FY2014 at Tokyo Electric Power Company, Chubu Electric Power Company, Hokuriku Electric Power Company, Shikoku Electric Power Company, and Electric Power Development Company. In this overview, further breakdown was made for the following departments of each company: nuclear power generation, thermal power generation, hydraulic power generation, power transmission, power distribution, transformation, research and development and technological development, and information and communication. In addition, this paper outlines the achievement of technological development at Japan Atomic Power Company, such as the technological development related to the existing power station, development of new technology, and the development of future reactor. Fukushima Daiichi Nuclear Power Station has developed an investigative system using a high altitude survey robot and a movable monitoring system. Hamaoka Nuclear Power Station examined the feasibility of state diagnostic technique based on multi-point analysis, and studied stress corrosion cracking at the newly established Nuclear Safety Research Laboratory. Shika Nuclear Power Station (Unit 1) applied a pipe stress improvement process by means of high frequency induction heating as a stress corrosion cracking countermeasure. Ikata Nuclear Power Station newly adopted high degree cross-linking cation resin, and high cracking strength anion resin as the primary resins. Oma Nuclear Power Station worked on the all reactor core utilization technology of MOX fuel. (A.O.)

Design of second generation Hanford tank corrosion monitoring system

International Nuclear Information System (INIS)

Edgemon, G.L.

1998-01-01

small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. Laboratory studies and recent reports on field applications have reported that EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A two year laboratory study was started at Hanford in 1995 to provide a technical basis for using EN in Hanford nuclear waste tanks. Based on this study, a prototype system was constructed and deployed in DST 241-AZ-101 in August, 1996. Based on the successful demonstration of this prototype for more than a year, a first-generation full-scale system was designed and installed into DST 241-AN-107 in September 1997. This document summarizes the design and operational requirements of the second-generation full-scale system scheduled for deployment into 241-AY-102

Corrosion resistance of Cr(III) conversion treatments applied on electrogalvanised steel and subjected to chloride containing media

Energy Technology Data Exchange (ETDEWEB)

Tomachuk, C.R., E-mail: celia@br.surtec.com [Corrosion and Degradation Division, National Institute of Technology, Av. Venezuela, 82 sala 608, CEP 20081-312, Rio de Janeiro, RJ (Brazil); Elsner, C.I. [CIDEPINT: Research and Development Center in Paint Technology (CIC-CCT-CONICET-La Plata), Av. 52 s/n entre 121 y 122, CP B1900AYB, La Plata (Argentina); Di Sarli, A.R., E-mail: direccion@cidepint.gov.ar [CIDEPINT: Research and Development Center in Paint Technology (CIC-CCT-CONICET-La Plata), Av. 52 s/n entre 121 y 122, CP B1900AYB, La Plata (Argentina); Ferraz, O.B. [Corrosion and Degradation Division, National Institute of Technology, Av. Venezuela, 82 sala 608, CEP 20081-312, Rio de Janeiro, RJ (Brazil)

2010-01-15

The corrosion resistance of pure zinc coatings can be improved through the application of suitable chemical passivation treatments. Hexavalent chromium compounds have widely been used to formulate conversion layers providing better anticorrosive protection as well as anchorage properties to painting systems. However, taking into account that they are produced using hazardous chemical compounds, the development of alternative and 'green' technologies with equivalent protective performance is a paramount purpose of many R and D laboratories working around the world. In the present paper, the corrosion behavior of zinc coatings obtained from free-cyanide alkaline baths and later subjected to a Cr{sup 3+} based passivation treatment, with and without a sealing treatment, was studied. The experimental work involved electrochemical impedance spectroscopy measurements in 0.5 M NaCl solution, surface microstructural and morphological characterization by electronic microscopy as well as chemical analysis by EDXS. The salt spray test was also performed. The analysis and interpretation of all the data coming from this battery of tests allowed inferring that both the Cr{sup 3+} based conversion treatment + adequate sealer presented a good corrosion resistance and, therefore, they could be used as neither a polluting nor toxic alternative to the traditional chromate coatings.

Preliminary study for extension and improvement on modeling of primary water stress corrosion cracking at control rod drive mechanism nozzles of pressurized water reactors

International Nuclear Information System (INIS)

Aly, Omar F.; Mattar Neto, Miguel M.; Schvartzman, Monica M.M.A.M.

2009-01-01

This study is for to extend, to improve the existing models, and to propose a local approach to assess the primary water stress corrosion cracking in nickel-based components. It is includes a modeling of new data for Alloy 182 and new considerations about initiation and crack growth according a developing method based on EPRI-MRP-115 (2004), and USNRC NUREG/CR-6964 (2008). The experimental data is obtained from CDTN-Brazilian Nuclear Technology Development Center, by tests through slow strain rate test (SSRT) equipment. The model conception assumed is a built diagram which indicates a thermodynamic condition for the occurrence of corrosion submodes in essayed materials, through Pourbaix diagrams, for Nickel Alloys in high temperature primary water. Over them, are superimposed different models, including a semi-empiric-probabilistic one to quantify the primary water stress corrosion cracking susceptibility, and a crack growth model. These constructed models shall be validated with the experimental data. This development aims to extent some of the models obtained to weld metals like the Alloy 182, and to improve the originals obtained according methodologies exposed in above referred reports. These methodologies comprise laboratory testing procedures, data collecting, data screening, modeling procedures, assembling of data from some laboratories in the world, plotting of results, compared analysis and discussion of these results. Preliminary results for Alloy 182 will be presented. (author)

Preliminary study for extension and improvement on modeling of primary water stress corrosion cracking at control rod drive mechanism nozzles of pressurized water reactors

Energy Technology Data Exchange (ETDEWEB)

Aly, Omar F.; Mattar Neto, Miguel M. [Instituto de Pesquisas Energeticas e Nucleares (IPEN-CNEN/SP), Sao Paulo, SP (Brazil)], e-mail: ofaly@ipen.br, e-mail: mmattar@ipen.br; Schvartzman, Monica M.M.A.M. [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN), Belo Horizonte, MG (Brazil)], e-mail: monicas@cdtn.br

2009-07-01

This study is for to extend, to improve the existing models, and to propose a local approach to assess the primary water stress corrosion cracking in nickel-based components. It is includes a modeling of new data for Alloy 182 and new considerations about initiation and crack growth according a developing method based on EPRI-MRP-115 (2004), and USNRC NUREG/CR-6964 (2008). The experimental data is obtained from CDTN-Brazilian Nuclear Technology Development Center, by tests through slow strain rate test (SSRT) equipment. The model conception assumed is a built diagram which indicates a thermodynamic condition for the occurrence of corrosion submodes in essayed materials, through Pourbaix diagrams, for Nickel Alloys in high temperature primary water. Over them, are superimposed different models, including a semi-empiric-probabilistic one to quantify the primary water stress corrosion cracking susceptibility, and a crack growth model. These constructed models shall be validated with the experimental data. This development aims to extent some of the models obtained to weld metals like the Alloy 182, and to improve the originals obtained according methodologies exposed in above referred reports. These methodologies comprise laboratory testing procedures, data collecting, data screening, modeling procedures, assembling of data from some laboratories in the world, plotting of results, compared analysis and discussion of these results. Preliminary results for Alloy 182 will be presented. (author)

Corrosion control when using secondary treated municipal wastewater as alternative makeup water for cooling tower systems.

Science.gov (United States)

Hsieh, Ming-Kai; Li, Heng; Chien, Shih-Hsiang; Monnell, Jason D; Chowdhury, Indranil; Dzombak, David A; Vidic, Radisav D

2010-12-01

Secondary treated municipal wastewater is a promising alternative to fresh water as power plant cooling water system makeup water, especially in arid regions. Laboratory and field testing was conducted in this study to evaluate the corrosiveness of secondary treated municipal wastewater for various metals and metal alloys in cooling systems. Different corrosion control strategies were evaluated based on varied chemical treatment. Orthophosphate, which is abundant in secondary treated municipal wastewater, contributed to more than 80% precipitative removal of phosphorous-based corrosion inhibitors. Tolyltriazole worked effectively to reduce corrosion of copper (greater than 95% inhibition effectiveness). The corrosion rate of mild steel in the presence of free chlorine 1 mg/L (as Cl2) was approximately 50% higher than in the presence of monochloramine 1 mg/L (as Cl2), indicating that monochloramine is a less corrosive biocide than free chlorine. The scaling layers observed on the metal alloys contributed to corrosion inhibition, which could be seen by comparing the mild steel 21-day average corrosion rate with the last 5-day average corrosion rate, the latter being approximately 50% lower than the former.