Corrosion-resistant coating development

Energy Technology Data Exchange (ETDEWEB)

Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

1997-12-01

SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

Science.gov (United States)

Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

2013-03-01

Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

Corrosion resistance of amorphous NiCrZr and NiCrMoZr alloys

International Nuclear Information System (INIS)

Naka, M.; Miyake, M.; Okamoto, I.

1987-01-01

One of the authors has reported that the corrosion resistance of chromium containing amorphous alloys is extremely improved by alloying phosphorus among metalloids. Two factors operate for the improvement of corrosion resistance of the amorphous alloys. First, phosphorus serves for the rapid formation of protective passive film. Second, the compositional and structural homogeneity in amorphous state also account for the formation of protective film. The latter factor has been clearly seen in the high corrosion resistance of CoCrMoZr and CoCrWZr alloys without metalloids. In order to clarify the separately two factors in the corrosion resistance of amorphous alloys, the corrosion resistance of amorphous alloys without metalloids has to be further investigated. This paper also deals with the corrosion resistance and electrochemical behavior of NiCrZr and NiCrMoZr alloys in 1N HCl, and compare them with the corrosion behavior of the crystalline alloys containing the same composition as that of the amorphous alloys

Methodology for assessing the probability of corrosion in concrete structures on the basis of half-cell potential and concrete resistivity measurements.

Science.gov (United States)

Sadowski, Lukasz

2013-01-01

In recent years, the corrosion of steel reinforcement has become a major problem in the construction industry. Therefore, much attention has been given to developing methods of predicting the service life of reinforced concrete structures. The progress of corrosion cannot be visually assessed until a crack or a delamination appears. The corrosion process can be tracked using several electrochemical techniques. Most commonly the half-cell potential measurement technique is used for this purpose. However, it is generally accepted that it should be supplemented with other techniques. Hence, a methodology for assessing the probability of corrosion in concrete slabs by means of a combination of two methods, that is, the half-cell potential method and the concrete resistivity method, is proposed. An assessment of the probability of corrosion in reinforced concrete structures carried out using the proposed methodology is presented. 200 mm thick 750 mm  ×  750 mm reinforced concrete slab specimens were investigated. Potential E corr and concrete resistivity ρ in each point of the applied grid were measured. The experimental results indicate that the proposed methodology can be successfully used to assess the probability of corrosion in concrete structures.

Methodology for Assessing the Probability of Corrosion in Concrete Structures on the Basis of Half-Cell Potential and Concrete Resistivity Measurements

Directory of Open Access Journals (Sweden)

Lukasz Sadowski

2013-01-01

Full Text Available In recent years, the corrosion of steel reinforcement has become a major problem in the construction industry. Therefore, much attention has been given to developing methods of predicting the service life of reinforced concrete structures. The progress of corrosion cannot be visually assessed until a crack or a delamination appears. The corrosion process can be tracked using several electrochemical techniques. Most commonly the half-cell potential measurement technique is used for this purpose. However, it is generally accepted that it should be supplemented with other techniques. Hence, a methodology for assessing the probability of corrosion in concrete slabs by means of a combination of two methods, that is, the half-cell potential method and the concrete resistivity method, is proposed. An assessment of the probability of corrosion in reinforced concrete structures carried out using the proposed methodology is presented. 200 mm thick 750 mm  ×  750 mm reinforced concrete slab specimens were investigated. Potential Ecorr and concrete resistivity ρ in each point of the applied grid were measured. The experimental results indicate that the proposed methodology can be successfully used to assess the probability of corrosion in concrete structures.

Influences of spray parameters on the structure and corrosion resistance of stainless steel layers coated on carbon steel by plasma spray treatment

International Nuclear Information System (INIS)

Yeom, Kyong An; Lee, Sang Dong; Kwon, Hyuk Sang; Shur, Dong Soo; Kim, Joung Soo

1996-01-01

Stainless steel powders were sprayed on the grit-blasted SM45C carbon steel substrates using a plasma spray method. The influences of the spray parameters on the structure and corrosion resistance of the layers coated on the carbon steel were investigated. Corrosion behavior of the layers were analyzed by the anodic polarization tests in deaerated 0.1 M NaCl + 0.01 M NaOH solution at 80 deg C. The surface roughness and porosity were observed to decrease with decreasing the particle size. The surface hardness of the coating was always higher than that of the matrix, SM45C, implying that the higher resistance of the coating to erosion-corrosion than that of matrix, and increased as the spray power and the spray distance increase. Stainless steel coats showed more corrosion resistance than the carbon steel did, due to their passivity. The corrosion resistance of the coats, however, were inferior to that of the bulk stainless steels due to the inherent defects formed in the coats. The defects such as rough surface and pores provided the occluded sites favorable for the initiation of localized corrosion, resulting in the conclusion that finer the powder is, higher the corrosion resistance is. And the Cr oxides formation resulting in Cr depletion around the oxides reduced the corrosion resistance of the coats. (author)

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

2004-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

Nano structure Formations and Improvement in Corrosion Resistance of Steels by Means of Pulsed Electron Beam Surface Treatment

International Nuclear Information System (INIS)

Zhang, K.M.; Zou, J.X.; Zou, J.X.; Grosdidier, T.; Zou, J.X.; Grosdidier, T.; Grosdidier, T.

2013-01-01

The corrosion of steels has long been the topic for materials scientists. It is established that surface treatment is an efficient way to improve the corrosion resistance of steels without changing the bulk properties and with low costs. In the present paper, different kinds of surface treatment techniques for steels are briefly reviewed. In particular, the surface modification involving nano structure formations of steels by using a low energy high pulsed electron beam (LEHCPEB) treatment is lightened in the case of an AISI 316L stainless steel and D2 steel. The overall results demonstrate the high potential of the LEHCPEB technique for improving the corrosion performance of steels The corrosion of steels has long been the topic for materials scientists. It is established that surface treatment is an efficient way to improve the corrosion resistance of steels without changing the bulk properties and with low costs. In the present paper, different kinds of surface treatment techniques for steels are briefly reviewed. In particular, the surface modification involving nano structure formations of steels by using a low energy high pulsed electron beam (LEHCPEB) treatment is lightened in the case of an AISI 316L stainless steel and D2 steel. The overall results demonstrate the high potential of the LEHCPEB technique for improving the corrosion performance of steels

Testing the permeability and corrosion resistance of micro-mechanically interlocked joints

DEFF Research Database (Denmark)

Byskov-Nielsen, Jeppe; Holm, Allan Hjarbæk; Højsholt, Rune

2011-01-01

Micro-mechanical interlocking (MMI) can be applied to create new and interesting composite materials. We have employed laser structuring to achieve MMI between stainless steel and plastic with extremely high joint strength. However, the water permeability and corrosion resistance of the joint must...... is conducted. The permeability seems to be consistent with the Hagen–Poiseuille equation independent of the laser structuring technique and is orders of magnitudes larger than the diffusion rate through the plastic. Two different types of corrosion tests have been undertaken, and we show that care must...... be taken in order not to degrade the corrosion resistance of the sample to an unacceptable level....

Corrosion resistance of Cu-Al coatings produced by thermal spray

Directory of Open Access Journals (Sweden)

Laura Marcela Dimaté Castellanos

2012-01-01

Full Text Available Many components in the shipbuilding industry are made of copper-based alloys. These pieces tend to break due to corrosion generated by a marine environment; such components can be salvaged through surface engineering, through deposition of suitable coatings. This paper studied the influence of three surface preparation methods involving phosphor bronze substrates concerning the corrosion resistance of commercial coatings having Al-Cu +11% Fe chemical composition. The surface was prepared using three methods: sand blasting, shot blasting and metal polishing with an abrasive disk (with and without a base layer. The deposited coatings were micro-structurally characterised by x-ray diffraction (XRD, optical microscopy and scanning electron microscopy (SEM. Corrosion resistance was evaluated by electrochemical test electrochemical impedance spectroscopy (EIS. Surfaces prepared by sandblasting showed the best resistance to corrosion, so these systems could be a viable alternative for salvaging certain parts in the marine industry. The corrosion mechanisms for the coatings produced are discussed in this research.

An Influence of Ageing on the Structure, Corrosion Resistance and Hardness of High Aluminum ZnAl40Cu3 Alloy

Directory of Open Access Journals (Sweden)

Michalik R.

2016-03-01

Full Text Available Zn-Al-Cu alloys are used primarily because of their tribological properties as an alternative material for bronze, cast iron and aluminum alloy bearings and as a construction material. Particularly interesting are high aluminum zinc alloys. Monoeutectic zinc and aluminum alloys are characterized by the highest hardness, tensile strength and wear resistance of all of the zinc alloys. A significant problem with the use of the Zn-Al-Cu alloys is their insufficient resistance to electrochemical corrosion. Properties of Zn-Al-Cu alloys can be improved by heat treatment. The purpose of examination was to determine the effect of heat treatment (aging at various temperatures on the microstructure and corrosion resistance of the ZnAl40Cu3 alloy. The scope of the examination included: structural examinations, determination of hardness using Brinell’s method and corrosion resistance examinations. Ageing at higher temperatures causes a creation of areas where is an eutectoid mixture. The study showed that ageing causes a decrease in hardness of ZnAl40Cu3 alloy. This decrease is even greater, when the temperature of ageing is lower. The studies have shown a significant influence of ageing on the corrosion resistance of the alloy ZnAl40Cu3. Maximum corrosion resistance were characterized by the sample after ageing at higher temperatures.

Measurement of reinforcement corrosion in marine structures

International Nuclear Information System (INIS)

Mohammad Ismail; Nordin Yahaya

1999-01-01

The marine environment is known to be aggressive. Structures constructed on this belt need to undergo periodic assessment in order to ensure no defects or signs of deterioration had occurred. One of the most common deterioration that occurs on marine structures is corrosion of the reinforcement. Corrosion is an electrochemical process. The product of corrosion can increase the reinforcement volume, hence causing cracking on concrete cover. If no action is taken, delamination and spalling of concrete will follow and this will affect the structures integrity. It is therefore important to know the state of the structures condition by monitoring them periodically. NDT techniques that can detect the occurrence of corrosion of reinforcement in concrete uses half cell and resistivity meter. The method of application and interpretation of results are discussed. (author)

A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

International Nuclear Information System (INIS)

Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

2007-01-01

The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe 49.7 Cr 17.7 Mn 1.9 Mo 7.4 W 1.6 B 15.2 C 3.8 Si 2.4 ) is discussed here. (authors)

Investigations into the corrosion resistance of copper aluminium alloys. Effect of phosphorus as corrosion resistant third alloying element in the ternary system CuAl20P1

International Nuclear Information System (INIS)

Allwardt, A.

1997-01-01

The effect of phosphorus on the corrosion resistance of Al-bronzes is studied in detail in this work. A literature review showed that there are a lot of things known about the microstructure and the mechanical properties of Al-bronzes. In spite of their corrosion resistance the corrosion properties and the structure of the protective oxide films of Al-bronzes were seldom a matter of interest. Systematic studies of the influence of different alloying elements on the oxide film and the corrosion properties are rare. Therefore, it is not possible to predict the corrosion resistance of Al-bronzes, made by alloying particular elements. The high corrosion resistance of the new alloy CuAl 20 P 1 was the reason to investigate the influence of phosphorus on the corrosion properties of Al-bronzes in more detail. A systematic study of the microstructure and the corrosion properties of Cu, CuP x , CuAl 20 and CuAl 20 P x offers an insight into the effect of aluminium and phosphorus on the formation of the oxide film on Al-bronzes. It was found that there exists a critical amount of 1 at.-% of phosphorus. Above and below this amount the corrosion resistance becomes worse. This behaviour could be explained by XPS-and electrochemical measurements. Although there are still some questions about the influence of phosphorus on the corrosion resistance of Al-bronzes, this work has produced some important results, which in the future may be helpful to develop new high corrosion resistant Al-bronzes more efficiently: - on clean surface Al-bronze, the oxidation of Al and Cu takes place simultaneously, - Al promotes the formation of Cu 2 O but impedes the formation of Cu(II)-oxide/-hydride in neutral solutions, - P impedes the formation of Cu 2 O and as a consequence promotes the formation of aluminium oxide. This results in a higher amount of Al in the oxide film on the surface of the alloy, which leads to a better corrosion resistance. (author) figs., tabs., 106 refs

Interrelationship between structure and corrosion behaviour of zirconium

Energy Technology Data Exchange (ETDEWEB)

Guenther, T [Bayer A.G., Leverkusen (Germany, F.R.)

1979-05-01

Due to plant failures caused by the break-down of zirconium grade 702 subjected to sulphuric acid the structure and corrosion behaviour of welded and as delivered specimens were tested for various heat treatments. It was shown by structure investigations and electron microprobe analysis that the corrosion behaviour of zirconium (in boiling 65 pct sulphuric acid) is strongly infuenced by the structure, which in its turn is dependent on the grade of purity and the prehistory of the material. Type, amount, and distribution of residual elements or precipitations caused by them are responsible for the corrosion resistance. This is valid particularly for the element iron. The plant failures mentioned here coincided with the examination results. Measures to improve the chemical resistance of pure zirconium subjected to extremely aggressive media were derived.

Ferritic stainless steels: corrosion resistance + economy

International Nuclear Information System (INIS)

Remus, A.L.

1976-01-01

Ferritic stainless steels provide corrosion resistance at lower cost. They include Type 409, Type 439, 18SR, 20-Mo (1.6 Mo), 18-2 (2 Mo), 26-1S, E-Brite 26-1, 29 Cr-4 Mo, and 29 Cr-4 Mo-2 Ni. Their corrosion and mechanical properties are examined. Resistance to stress-corrosion cracking is an advantage compared to austenitic types

Improving by postoxidation of corrosion resistance of plasma nitrocarburized AISI 316 stainless steels

Science.gov (United States)

Yenilmez, A.; Karakan, M.; Çelik, İ.

2017-01-01

Austenitic stainless steels are widely used in several industries such as chemistry, food, health and space due to their perfect corrosion resistance. However, in addition to corrosion resistance, the mechanic and tribological features such as wear resistance and friction are required to be good in the production and engineering of this type of machines, equipment and mechanic parts. In this study, ferritic (FNC) and austenitic (ANC) nitrocarburizing were applied on AISI 316 stainless steel specimens with perfect corrosion resistance in the plasma environment at the definite time (4 h) and constant gas mixture atmosphere. In order to recover corrosion resistance which was deteriorated after nitrocarburizing again, plasma postoxidation process (45 min) was applied. After the duplex treatment, the specimens' structural analyses with XRD and SEM methods, corrosion analysis with polarization method and surface hardness with microhardness method were examined. At the end of the studies, AISI 316 surface hardness of stainless steel increased with nitrocarburizing process, but the corrosion resistance was deteriorated with FNC (570 °C) and ANC (670 °C) nitrocarburizing. With the following of the postoxidation treatment, it was detected that the corrosion resistance became better and it approached its value before the process.

The effects of argon ion bombardment on the corrosion resistance of tantalum

Science.gov (United States)

Ramezani, A. H.; Sari, A. H.; Shokouhy, A.

2017-02-01

Application of ion beam has been widely used as a surface modification method to improve surface properties. This paper investigates the effect of argon ion implantation on surface structure as well as resistance against tantalum corrosion. In this experiment, argon ions with energy of 30 keV and in doses of 1 × 1017-10 × 1017 ions/cm2 were used. The surface bombardment with inert gases mainly produces modified topography and morphology of the surface. Atomic Force Microscopy was also used to patterned the roughness variations prior to and after the implantation phase. Additionally, the corrosion investigation apparatus wear was applied to compare resistance against tantalum corrosion both before and after ion implantation. The results show that argon ion implantation has a substantial impact on increasing resistance against tantalum corrosion. After the corrosion test, scanning electron microscopy (SEM) analyzed the samples' surface morphologies. In addition, the elemental composition is characterized by energy-dispersive X-ray (EDX) analysis. The purpose of this paper was to obtain the perfect condition for the formation of tantalum corrosion resistance. In order to evaluate the effect of the ion implantation on the corrosion behavior, potentiodynamic tests were performed. The results show that the corrosion resistance of the samples strongly depends on the implantation doses.

Plasma nitriding of a precipitation hardening stainless steel to improve erosion and corrosion resistance

International Nuclear Information System (INIS)

Cabo, Amado; Bruhl, Sonia P.; Vaca, Laura S.; Charadia, Raul Charadia

2010-01-01

Precipitation hardening stainless steels are used as structural materials in the aircraft and the chemical industry because of their good combination of mechanical and corrosion properties. The aim of this work is to analyze the structural changes produced by plasma nitriding in the near surface of Thyroplast PH X Supra®, a PH stainless steel from ThyssenKrupp, and to study the effect of nitriding parameters in wear and corrosion resistance. Samples were first aged and then nitriding was carried out in an industrial facility at two temperatures, with two different nitrogen partial pressures in the gas mixture. After nitriding, samples were cut, polished, mounted in resin and etched with Vilella reagent to reveal the nitrided case. Nitrided structure was also analyzed with XRD. Erosion/Corrosion was tested against sea water and sand flux, and corrosion in a salt spray fog (ASTM B117). All nitrided samples presented high hardness. Samples nitrided at 390 deg C with different nitrogen partial pressure showed similar erosion resistance against water and sand flux. The erosion resistance of the nitrided samples at 500 deg C was the highest and XRD revealed nitrides. Corrosion resistance, on the contrary, was diminished; the samples suffered of general corrosion during the salt spray fog test. (author)

In hydrofluoric acid corrosion-resistant materials

International Nuclear Information System (INIS)

Hauffe, K.

1985-01-01

Copper, red brass (Cu-15 Zn), special treated carbon steel and chromium-nickel-molybdenum steel represent materials of high resistivity against concentrated hydrofluoric acid ( 2 O 3 ) are employed for windows in the presence of hydrogen fluoride and/or hydrofluoric acid because of their superior optical properties and their excellent corrosion resistance. Polyethylen, polypropylene and polyvinyl chloride (PVC) belong to the cheapest corrosion resistant material for container and for coatings in the presence of hydrofluoric acid. Special polyester resins reinforced by glass or graphite fibers have been successfully employed as material for production units with hydrofluoric acid containing liquids up to 330 K. By carbon reinforced epoxy resin represents a corrosion resistant coating. Because of their excellent friction and corrosion resistance against concentrated hot hydrofluoric acid and HNO 3 -HF-solutions, PTFE and polyvinylidene fluoride are used as material for valves and axles in such environment. The expensive alloys, as for instance hastelloy and monel, are substituted more and more by fiber-reinfored polyolefins, PVC and fluorine containing polymers. (orig.) [de

Properties of corrosion resistance in C + Mo multi implanted steel

International Nuclear Information System (INIS)

Zhang Tonghe; Wu Yuguang; Wang Xiaoyan

2001-01-01

The influence of multi-implantation on the corrosion resistance of H13 steel was studied using multi-sweep cyclic voltammetry. The formation conditions of phases and its effects on corrosion resistance were studied. The mechanism of improvement in corrosion resistance was discussed. The experimental results show that the increase of Mo dose can improve corrosion resistance, however the increase of C dose can enhance pitting corrosion potential. Both effects were obtained using dual-and multi-implantation. The passivation layer consists of the phases of Fe 2 Mo, FeMo, MoC, Fe 5 C 3 and Fe 7 C 3 in dual implantation surface of steel. It can improve corrosion resistance and increase pitting corrosion potential. Multi-implantation can further improve corrosion and pitting corrosion resistance compared with dual implantation

Corrosion resistance of structural material AlMg-2 in water following heat treatment and cooling

International Nuclear Information System (INIS)

Maman Kartaman A; Djoko Kisworo; Dedi Hariyadi; Sigit

2005-01-01

Corrosion tests of structural material AlMg-2 in water were carried out using autoclave in order to study the effects of heat treatment on the corrosion resistance of the material. Prior to the tests, the samples were heat-treated at temperatures of 90, 200, 300 and 500 °C and cooled in air, sand and water. The corrosion tests were conducted in water at temperature of 150 °C for 250 hours. The results showed that AlMg-2 samples were corroded although the increase of mass gain was relatively small. Heat treatment from 90 to 500 °C in sand cooling media resulted in an increase of mass gain despite that at 300 °C the increase was less than those at 200 °C and 500 °C. For water cooling media in the temperature range of 90 to 200 °C, the mass gain increased from 0.1854 g/cm 2 to 2.1204 g/cm 2 although after 200 °C it decreased to 1.8207 g/cm 2 and 1.6779 g/cm 2 respectively. For air cooling media, the mass gain was relatively constant. Based on the experiment results, it can be concluded that heat treatment and cooling did not significantly influence the corrosion resistance of material AlMg-2. The passive film Al 2 O 3 on the surface was able to protect the inner surface from further corrosion. Water media with pH range from 4 – 9 did not cause damage to passive layer formed. (author)

Flame-Resistant Composite Materials For Structural Members

Science.gov (United States)

Spears, Richard K.

1995-01-01

Matrix-fiber composite materials developed for structural members occasionally exposed to hot, corrosive gases. Integral ceramic fabric surface layer essential for resistance to flames and chemicals. Endures high temperature, impedes flame from penetrating to interior, inhibits diffusion of oxygen to interior where it degrades matrix resin, resists attack by chemicals, helps resist erosion, and provides additional strength. In original intended application, composite members replace steel structural members of rocket-launching structures that deteriorate under combined influences of atmosphere, spilled propellants, and rocket exhaust. Composites also attractive for other applications in which corrosion- and fire-resistant structural members needed.

Corrosion resistant neutron absorbing coatings

Science.gov (United States)

Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

2012-05-29

A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

Corrosion resistance of high-performance materials titanium, tantalum, zirconium

CERN Document Server

2012-01-01

Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

Corrosion resistant cemented carbide

International Nuclear Information System (INIS)

Hong, J.

1990-01-01

This paper describes a corrosion resistant cemented carbide composite. It comprises: a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase. The cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein the metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide. The metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, the effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tine and combinations thereof

Investigation on the corrosion resistance of zirconium in nitric acid

International Nuclear Information System (INIS)

Fauvet, P.; Mur, P.

1990-01-01

Zirconium in nitric solutions exhibits an excellent corrosion resistance in the passive state, and a mediocre corrosion resistance in the unpassive state with risk of stress corrosion cracking. Results of the influence of some parameters (medium, potential, temperature, stress, friction, metallurgical structure and surface state) on zirconium passivation are presented. Zirconium remains passive in a large range of HNO 3 concentration (at least up to 14.4N), in the presence of oxidizing ions (Cr 4 , Ce 4 ), in a spent fuel dissolution solution. Zirconium is depassived by friction at high speed and pressure, by platinum coupling in boiling 14.4N HNO 3 with or without stress, or by imposed deformation speed under high potential. (A.B.)

Electrochemical construction of micro–nano spongelike structure on titanium substrate for enhancing corrosion resistance and bioactivity

International Nuclear Information System (INIS)

Jiang, Pinliang; Lin, Longxiang; Zhang, Fan; Dong, Xiang; Ren, Lei; Lin, Changjian

2013-01-01

Highlights: • A hierarchical micro–nano spongelike TiO 2 layer was constructed on Ti substrate. • The micro–nano TiO 2 surface presented good corrosion resistance. • Excellent biomineration ability was observed on such micro–nano TiO 2 layer. • Superior MG63 cell viability was discerned on the micro–nano structured surface. -- Abstract: Surface structures of medical implants generally play a crucial role in tissue growth and healing while implanted into a living body. The surface design and modification of implants can effectively promote its biocompatibility and integration ability. In this study, a hierarchically superhydrophilic structure on titanium surface with a nano-spongelike titania layer on the micro-roughened titanium surface was constructed through dual acid etching and electrochemical treatments. It is shown that the structure of micro/nano-spongelike TiO 2 provides not only better corrosion resistance and less oxygen vacancies, but also much higher ability of biomineralization after immersion in simulated body fluid (SBF) for 14 days. It is evident, by the cell culture for the different samples, that the micro–nano spongelike structured surface on Ti significantly promotes human osteoblast-like MG63 cell attachment and proliferation. All evaluations of electrochemical behavior and biological responses in this study indicate that the micro/nano-spongelike structure on Ti surface is of excellent chemical stability, bioactivity as well as biocompatibility for biomedical implant applications

Effects of laser polishing on surface microstructure and corrosion resistance of additive manufactured CoCr alloys

Science.gov (United States)

Wang, W. J.; Yung, K. C.; Choy, H. S.; Xiao, T. Y.; Cai, Z. X.

2018-06-01

Laser polishing of 3D printed metal components has drawn great interest in view of its potential applications in the dental implant industries. In this study, corrosion resistance, surface composition and crystalline structure of CoCr alloys were investigated. The corrosion resistance, micromorphology, composition, phase transformations and crystalline structures of samples were characterized using an electrochemical analyzer, scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD) and transmission electron microscope (TEM), respectively. The results indicate that high laser powers and low object distances within a certain range can facilitate the formation of complex oxide films, which exhibits high corrosion resistance. Further, object distances have a significant influence on cooling rates during the solidification of the melt pool in laser polishing, and fast cooling generates vast amounts of vacancies and defects, which result in the crystalline phase transformation from γ to ε. Consequently, the formed oxides play an important role in corrosion resistance on the outer layer, and inner layer with γ phase also helps keep the CoCr alloys in a stable structure with high resistant to corrosion. The two process parameters in laser polishing, laser power and object distances, are demonstrated as being important for controlling the surface microstructures and corrosion resistance of the additive manufactured CoCr alloy components.

Fabrication of hydrophobic surface with hierarchical structure on Mg alloy and its corrosion resistance

International Nuclear Information System (INIS)

Wang Jun; Li Dandan; Liu Qi; Yin Xi; Zhang Ying; Jing Xiaoyan; Zhang Milin

2010-01-01

A hydrotalcite/hydromagnesite conversion coating with hierarchical structure has been fabricated on a Mg alloy substrate by in situ hydrothermal crystallization method. A MgO layer existing between the hydrotalcite/hydromagnesite film and the substrate was formed prior to the hydrotalcite/hydromagnesite film during the crystallization process. After surface treatment with silane coupling agent, the surface of conversion coating changes from hydrophilic to hydrophobic. Scanning electron microscopy (SEM) revealed that the silylated conversion coating with hierarchical structure maintains the original rough surface of which was composed of numerous micro-scale flakes and beautiful flower-like protrusions. Polarization measurements have shown that the hydrophobic conversion coating exhibited a low corrosion current density value of 0.432 μA/cm 2 , which means that the hydrophobic conversion coating can effectively protect Mg alloy from corrosion. Electrochemical impedance spectroscopy (EIS) showed that the impedance of the hydrophobic conversion coating was 9000 Ω. It means that the coating served as a passive layer with high charge transfer resistance.

Improving the Corrosion Resistance of Biodegradable Magnesium Alloys by Diffusion Coating Process

Science.gov (United States)

Levy, Galit Katarivas; Aghion, Eli

Magnesium alloys suffer from accelerated corrosion in physiological environment and hence their use as a structural material for biodegradable implants is limited. The present study focuses on a diffusion coating treatment that amplifies the beneficial effect of Neodymium on the corrosion resistance of magnesium alloys. The diffusion coating layer was obtained by applying 1 µm Nd coating on EW10X04 magnesium alloy using Electron-gun evaporator and PVD process. The coated alloy was heat treated at 350°C for 3 hours in a protective atmosphere of N2+0.2%SF6. The micro structure characteristics were evaluated by SEM, XRD, and XPS; the corrosion resistance was examined by potentiodynamic polarization and EIS analysis. The corrosion resistance of the diffusion coated alloy was significantly improved compared to the uncoated material. This was related to: (i) formation of Nd2O3 in the outer scale, (ii) integration of Nd in the MgO oxide layer, and (iii) formation of secondary phase Mg41Nd5 along the grain boundaries of α-Mg.

Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

Directory of Open Access Journals (Sweden)

Beata KUCHARSKA

2016-05-01

Full Text Available Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particles (low concentration 5 g/L. The process has been carried out with mechanical and ultrasonic agitation. The Ni/Al2O3 nanocomposite coatings were characterized by SEM, XRD and TEM techniques. In order to evaluate corrosion resistance of produced coatings, the corrosion studies have been carried out by the potentiodynamic method in a 0.5 M NaCl solution. The corrosion current, corrosion potential and corrosion rate were determined. Investigations of the morphology, topography and corrosion damages of the produced surface layers were performed by scanning microscope techniques. DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7407

Corrosion resistance testing of high-boron-content stainless steels

International Nuclear Information System (INIS)

Petrman, I.; Safek, V.

1994-01-01

Boron steels, i.e. stainless steels with boron contents of 0.2 to 2.25 wt.%, are employed in nuclear engineering for the manufacture of baskets or wells in which radioactive fissile materials are stored, mostly spent nuclear fuel elements. The resistance of such steels to intergranular corrosion and uniform corrosion was examined in the Strauss solution and in boric acid; the dependence of the corrosion rate of the steels on their chemical composition was investigated, and their resistance was compared with that of AISI 304 type steel. Corrosion resistance tests in actual conditions of ''wet'' compact storage (demineralized water or a weak boric acid solution) gave evidence that boron steels undergo nearly no uniform corrosion and, as electrochemical measurements indicated, match standard corrosion-resistant steels. Corrosion resistance was confirmed to decrease slightly with increasing boron content and to increase somewhat with increasing molybdenum content. (Z.S.). 3 tabs., 4 figs., 7 refs

Improved corrosion resistance of spin-valve film

International Nuclear Information System (INIS)

Tetsukawa, H.; Hommura, H.; Okabe, A.; Soda, Y.

2007-01-01

We investigated the corrosion behavior and magnetoresistance of spin-valve film in order to improve the corrosion resistance of the spin-valve head for a tape recording system. The conventional spin-valve head (sub./Ta/NiFe/CoFe/Cu/CoFe/PtMn/Ta) with no diamond-like carbon (DLC) protective layer showed poor corrosion resistance. This is because the CoFe for ferromagnetic layer and Cu for spacer in the spin-valve film exhibited poor corrosion resistance. The corrosion resistance of the CoFe film and Cu film improved with the addition of Ni and Au, respectively. The spin-valve film (sub./Ta/NiFe/CoNiFe/CuAu/CoNiFe/PtMn/Ta) showed higher pitting potential than the conventional spin-valve film by +0.45 V. This presents a significant improvement over the conventional spin-valve film. We also investigated the effect of the composition of ferromagnetic layer and spacer on the magnetoresistance of the spin-valve film. The magnetoresistance of the spin-valve film by substitution of CoNiFe for CoFe in ferromagnetic layer decreased slightly. The magnetoresistance of the spin-valve film decreased as the addition of Au of the spacer increased. The diffusion at CoNiFe/CuAu interface has not been observed in annealing process. The quantitative relation between corrosion resistance and magnetoresistance of spin-valve film, and its ferromagnetic layer and spacer's compositions have been clarified. The output voltage at 50 Oe of the corrosion-resistant spin-valve head with CoNiFe ferromagnetic layer and CuAu spacer was about 50% of that of the conventional spin-valve head

Improved corrosion resistance of spin-valve film

Energy Technology Data Exchange (ETDEWEB)

Tetsukawa, H. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan)]. E-mail: tetsukaw@arc.sony.co.jp; Hommura, H. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan); Okabe, A. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan); Soda, Y. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan)

2007-06-15

We investigated the corrosion behavior and magnetoresistance of spin-valve film in order to improve the corrosion resistance of the spin-valve head for a tape recording system. The conventional spin-valve head (sub./Ta/NiFe/CoFe/Cu/CoFe/PtMn/Ta) with no diamond-like carbon (DLC) protective layer showed poor corrosion resistance. This is because the CoFe for ferromagnetic layer and Cu for spacer in the spin-valve film exhibited poor corrosion resistance. The corrosion resistance of the CoFe film and Cu film improved with the addition of Ni and Au, respectively. The spin-valve film (sub./Ta/NiFe/CoNiFe/CuAu/CoNiFe/PtMn/Ta) showed higher pitting potential than the conventional spin-valve film by +0.45 V. This presents a significant improvement over the conventional spin-valve film. We also investigated the effect of the composition of ferromagnetic layer and spacer on the magnetoresistance of the spin-valve film. The magnetoresistance of the spin-valve film by substitution of CoNiFe for CoFe in ferromagnetic layer decreased slightly. The magnetoresistance of the spin-valve film decreased as the addition of Au of the spacer increased. The diffusion at CoNiFe/CuAu interface has not been observed in annealing process. The quantitative relation between corrosion resistance and magnetoresistance of spin-valve film, and its ferromagnetic layer and spacer's compositions have been clarified. The output voltage at 50 Oe of the corrosion-resistant spin-valve head with CoNiFe ferromagnetic layer and CuAu spacer was about 50% of that of the conventional spin-valve head.

Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

Science.gov (United States)

Minárik, P.; Král, R.; Janeček, M.

2013-09-01

Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Minárik, P., E-mail: peter.minarik@mff.cuni.cz [Charles University, Department of Physics of Materials, Prague (Czech Republic); Král, R.; Janeček, M. [Charles University, Department of Physics of Materials, Prague (Czech Republic)

2013-09-15

Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

International Nuclear Information System (INIS)

Minárik, P.; Král, R.; Janeček, M.

2013-01-01

Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

KTA 625 alloy tube with excellent corrosion resistance and heat resistance

International Nuclear Information System (INIS)

Fujiwara, Kazuo; Kadonaga, Toshiki; Kikuma, Seiji.

1982-01-01

The problems when seamless tubes are produced by using nickel base 625 alloy (61Ni-22Cr-9Mo-Cb) which is known as a corrosion resistant and heat resistant alloyF were examined, and the confirmation experiment was carried out on its corrosion resistance and heat resistance. Various difficulties have been experienced in the tube making owing to the characteristics due to the chemical composition, but they were able to be solved by the repeated experiments. As for the characteristics of the product, the corrosion resistance was excellent particularly in the environment containing high temperature, high concentration chloride, and also the heat resistance was excellent in the wide temperature range from normal temperature to 1000 deg C. From these facts, the wide fields of application are expected for these alloy tubes, including the evaporation and concentration equipment for radioactive wastes in atomic energy field. Expecting the increase of demand hereafter, Kobe Steel Ltd. examined the problems when seamless tubes are produced from the 625 alloy by Ugine Sejournet process. The aptitude for tube production such as the chemical composition, production process and the product characteristics, the corrosion resistance against chloride, hydrogen sulfide, polythionic and other acids,F the high temperature strength and oxidation resistance are reported. (Kako, I.)

An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

International Nuclear Information System (INIS)

Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

1995-01-01

As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

Evaluation of corrosion resistance of various concrete reinforcing materials.

Science.gov (United States)

2013-06-01

The Vermont Agency of Transportation undertook a simple experiment to determine the corrosion : resistance ability of various reinforcing steels (rebar) that may be used in bridges and other concrete : structures. Eight types of rebar were used in th...

Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

Science.gov (United States)

Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

2013-10-01

Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

Effect of zinc injection on BWR fuel cladding corrosion. Pt. 1. Study on an accelerated corrosion condition to evaluate corrosion resistance of zircaloy-2 fuel cladding

International Nuclear Information System (INIS)

Kawamura, Hirotaka; Kanbe, Hiromu; Furuya, Masahiro

2002-01-01

Japanese BWR utilities have a plan to apply zinc injection to the primary coolant in order to reduce radioactivity accumulation on the structure. Prior to applying the zinc injection to BWR plants, it is necessary to evaluate the effect of zinc injection on corrosion resistance of fuel cladding. The objective of this report was to examine the accelerated corrosion condition for evaluation of BWR fuel cladding corrosion resistance under non-irradiated conditions, as the first step of a zinc injection evaluation study. A heat transfer corrosion test facility, in which a two phase flow condition could be achieved, was designed and constructed. The effects of heat flux, void fraction and solution temperature on BWR fuel cladding corrosion resistance were quantitatively investigated. The main findings were as follows. (1) In situ measurements using high speed camera and a void sensor together with one dimensional two phase flow analysis results showed that a two phase flow simulated BWR core condition can be obtained in the corrosion test facility. (2) The heat transfer corrosion test results showed that the thickness of the zirconium oxide layer increased with increasing solution temperature and was independent of heat flux and void fraction. The corrosion accelerating factor was about 2.5 times in the case of a temperature increase from 288degC to 350degC. (author)

Corrosion resistance of modified layer on uranium formed by plasma immersion ion implantation

International Nuclear Information System (INIS)

Long Zhong; Liu Kezhao; Bai Bin; Yan Dongxu

2010-01-01

Nitrogen ion was implanted into uranium surface using plasma immersion ion implantation, and the corrosion resistance of modified layer was studied by corrosion experiment. SEM was used to observe variety of samples surface. In atmosphere, the sample surface had not changed during five months. In heat-humid environment, there was dot-corrosion appearing after two months, but it did not influence the integrity of the modified layer. AES was used to study the diffusion of oxygen and nitrogen during hot-humid corrosion, in three months, both of two elements diffused to the substrate, but the diffusion was weak. The structure of modified layer was not changed. Experimental results show that the modified layer formed by plasma immersion ion implantation has good corrosion resistance.

Corrosion resistance of modified layer on uranium formed by plasma immersion ion implantation

Energy Technology Data Exchange (ETDEWEB)

Long Zhong, E-mail: long2001@163.co [China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China); Liu Kezhao; Bai Bin; Yan Dongxu [China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China)

2010-02-18

Nitrogen ion was implanted into uranium surface using plasma immersion ion implantation, and the corrosion resistance of modified layer was studied by corrosion experiment. SEM was used to observe variety of samples surface. In atmosphere, the sample surface had not changed during five months. In heat-humid environment, there was dot-corrosion appearing after two months, but it did not influence the integrity of the modified layer. AES was used to study the diffusion of oxygen and nitrogen during hot-humid corrosion, in three months, both of two elements diffused to the substrate, but the diffusion was weak. The structure of modified layer was not changed. Experimental results show that the modified layer formed by plasma immersion ion implantation has good corrosion resistance.

Sensor Systems for Corrosion Monitoring in Concrete Structures

Directory of Open Access Journals (Sweden)

K.Kumar

2006-05-01

Full Text Available It is a need of permanently embedded corrosion monitoring devices to monitor the progress of corrosion problems on a new or existing reinforced concrete structures before embarking on repair or rehabilitation of the structures. Numerous devices are available for investigating corrosion problems, because no single technique exists which tells an engineer what he needs to know, namely how much damage there is on a structure now and how rapidly the damage will grow with time. In this investigation the studies on the sensors systems based on the measurements of half cell potential of rebars inside the concrete, resistivity of concrete, corrosion rate of rebars by eddy current measurements and sensing of chloride ions are reported. An integrated system consists of above sensors are fabricated and embedded into concrete. The response from each sensor was acquired and analyzed by NI hardware through LabVIEW software.

Durable Corrosion Resistance of Copper Due to Multi-Layer Graphene

Directory of Open Access Journals (Sweden)

Abhishek Tiwari

2017-09-01

Full Text Available Ultra-thin graphene coating has been reported to provide considerable resistance against corrosion during short-term exposures, however, there is great variability in the corrosion resistance due to graphene coating in different studies. It may be possible to overcome the problem of hampered corrosion protection ability of graphene that is caused due to defective single layer graphene by applying multilayer graphene. Systematic electrochemical characterization showed that the multilayer graphene coating developed in the study provided significant corrosion resistance in a chloride solution and the corrosion resistance was sustained for long durations (~400 h, which is attributed to the multilayer graphene.

Improvements in zirconium alloy corrosion resistance

International Nuclear Information System (INIS)

Kilp, G.R.; Thornburg, D.R.; Comstock, R.J.

1990-01-01

The corrosion rates of a series of Zircaloy 4 and Zr-Nb alloys were evaluated in long-term (exceeding 500 days in some cases) autoclave tests. The testing was done at various conditions including 633 K (680 F) water, 633 K (650 F) water, 633 k (680 F) lithiated water (70 PPM/0.01 molal lithium), and 673 K (750 F) steam. Materials evaluated are from the following three groups: (1) standard Zircaloy 4; (2) Zircaloy 4 with tightened controls on chemistry limits and heat-treatment history; and (3) Zr-Nb alloys. To optimize the corrosion resistance of the Zircaloy 4 material, the effects of specific chemistry controls (tighter limits on nitrogen, oxygen, silicon, carbon and tin) were evaluated. Also the effects of the thermal history, as measured by integrated annealing of ''A'' time were determined. The ''A'' times ranged from 0.1x10 -18 (h) to 46x10 -18 (h). A material referred to as ''Improved Zircaloy 4'', having optimized chemistry and ''A'' time levels for reduced corrosion, has been developed and tested. This material has a reduced and more uniform corrosion rate compared to the prior Zircaloy 4 material. Alternative alloys were also evaluated for potential improvement in cladding corrosion resistance. ZIRLO TM material was chosen for development and has been included in the long-term corrosion testing. Demonstration fuel assemblies using ZIRLO cladding are now operating in a commercial reactor. The results for the various test conditions and compositions are reported and the relative corrosion characteristics summarized. Based on the BR-3 data, there is a ranking correspondence between in-reactor corrosion and autoclave testing in lithiated water. In particular, the ZIRLO material has significantly improved relative corrosion resistance in the lithiated water tests. Reduced Zircaloy-4 corrosion rates are also obtained from the tighter controls on the chemistry (specifically lower tin, nitrogen, and carbon; higher silicon; and reduced oxygen variability) and ''A

Alloy SCR-3 resistant to stress corrosion cracking

International Nuclear Information System (INIS)

Kowaka, Masamichi; Fujikawa, Hisao; Kobayashi, Taiki

1977-01-01

Austenitic stainless steel is used widely because the corrosion resistance, workability and weldability are excellent, but the main fault is the occurrence of stress corrosion cracking in the environment containing chlorides. Inconel 600, most resistant to stress corrosion cracking, is not necessarily safe under some severe condition. In the heat-affected zone of SUS 304 tubes for BWRs, the cases of stress corrosion cracking have occurred. The conventional testing method of stress corrosion cracking using boiling magnesium chloride solution has been problematical because it is widely different from actual environment. The effects of alloying elements on stress corrosion cracking are remarkably different according to the environment. These effects were investigated systematically in high temperature, high pressure water, and as the result, Alloy SCR-3 with excellent stress corrosion cracking resistance was found. The physical constants and the mechanical properties of the SCR-3 are shown. The states of stress corrosion cracking in high temperature, high pressure water containing chlorides and pure water, polythionic acid, sodium phosphate solution and caustic soda of the SCR-3, SUS 304, Inconel 600 and Incoloy 800 are compared and reported. (Kako, I.)

High corrosion-resistant fuel spacers

International Nuclear Information System (INIS)

Yoshida, Toshimi; Takase, Iwao; Ikeda, Shinzo; Masaoka, Isao; Nakajima, Junjiro.

1986-01-01

Purpose: To enable manufacturing BWR fuel spacers by prior-art production process, using a zirconium-base alloy having very excellent corrosion resistance. Method: A highly improved nodular-resistant, corrosion-resistant zirconium alloy is devised by adding a slight amount of niobium, titanium and vanadium to zircaloy, of which fuel spacers are produced. That is, there can be obtained an alloy having much more excellent nodular resistance than conventional zircaloy, and free from a large change in plasticity, workability, and weldability, by adding to zirconium about 1.5 % of tin, about 0.15 % of iron, about 0.05 % of chromium, about 0.05 % of nickel, and 0.05 to 0.5 % of at least one or two kinds of niobium, titanium and vanadium. Using this zirconium-base alloy can manufacture fuel spacers by the same manufacturing process, thus improving economy and reliability. (Kamimura, M.)

Influence of impurities and ion surface alloying on the corrosion resistance of E110 alloy

International Nuclear Information System (INIS)

Kalin, B. A.; Volkov, N. V.; Valikov, R. A.; Novikov, V. V.; Markelov, V. A.; Pimenov, Yu. V.

2013-01-01

The corrosion resistance of zirconium alloys depends on their structural-phase state, the type of core coolant and operating factors. The formation of a protective oxide film on the zirconium alloys is sensitive to the content of impurity atoms present in the charge base of alloys and accumulating in them in the manufacture of products. The impurity composition of the initial zirconium is determined by the method of its manufacture and generally remains unchanged in the products, deter-mining their properties, including their corrosion resistance. An increased content of impurities (C, N, Al, Mo, Fe) both individually and in their combination negatively affects the corrosion resistance of zirconium and its alloys. One of the potentially effective methods to increase the protective properties of oxide films on zirconium alloys is a surface alloying using the regime of mixing the atoms of a film, preliminarily coated on the surface, and the atoms of a target. This method makes it possible to form a given structural-phase state in the thin surface layer with unique physicochemical properties and thus to in-crease the corrosion resistance and wear resistance of fuel claddings. In this context, the object of investigation was samples of cladding tubes from alloy E110 with various content of impurity elements (nitrogen, aluminum, and carbon) with the aim to reduce the negative influence of impurities on the corrosion resistance by changing the structural-phase state of the surface layer of fuel claddings and fuel assembly components with alloying in the regime of ion mixing of atoms

Corrosion resistance improvement of ferritic steels through hydrogen additions to the BWR coolant

International Nuclear Information System (INIS)

Gordon, B.M.; Jewett, C.W.; Pickett, A.E.; Indig, M.E.

1984-01-01

Motivated by the success of oxygen suppression for mitigation of intergranular stress corrosion cracking (IGSCC) in weld sensitized austenitic materials used in Boiling Water Reactors (BWRs), oxygen suppression, through hydrogen additions to the feedwater was investigated to determine its affect on the corrosion resistance of ferritic and martensitic BWR structural materials. The results of these investigations are presented in this paper, where particular emphasis is placed on the corrosion performance of BWR pressure vessel low alloy steels, carbon steel piping materials and martensitic pump materials. It is important to note that the corrosion resistance of these materials in the BWR environment is excellent. Consequently this investigation was also motivated to determine whether there were any detrimental effects of hydrogen additions, as well as to identify any additional margin in ferritic/martensitic materials corrosion performance

Measurement of reinforcement corrosion in concrete structures. Betonirakenteiden raudoituksen korroosion tutkiminen

Energy Technology Data Exchange (ETDEWEB)

Meuronen, A

1992-03-01

Ageing and aggressive enviromental conditions of concrete structures will result in deterioration of concrete and corrosion of steel in concrete. Corrosion of steel will in time result in the end of the service life or expensive renovations, unless corrosion of steel is noticed and renovated in time. Corrosion of steel in concrete can be found out by the present corrosion measurement methods, so that renovation can be started in right time. The report presents mainly on the basis of the literature references the following corrosion measurement methods: polarisation resistance, AC-impedance, electrical resistance probe, electrochemical noice and half-cell potential mapping. The half-cell potential mapping will be presented more precisely than the other corrosion measurement methods, for the potential mapping is the most used method. Concrete and Soils Laboratory of Imatran Voima Oy uses in the measurement of reinforcement corrosion the English, eight channel potential measuring equipment.

Measurement of reinforcement corrosion in concrete structures; Betonirakenteiden raudoituksen korroosion tutkiminen

Energy Technology Data Exchange (ETDEWEB)

Meuronen, A

1992-03-01

Ageing and aggressive enviromental conditions of concrete structures will result in deterioration of concrete and corrosion of steel in concrete. Corrosion of steel will in time result in the end of the service life or expensive renovations, unless corrosion of steel is noticed and renovated in time. Corrosion of steel in concrete can be found out by the present corrosion measurement methods, so that renovation can be started in right time. The report presents mainly on the basis of the literature references the following corrosion measurement methods: polarisation resistance, AC-impedance, electrical resistance probe, electrochemical noice and half-cell potential mapping. The half-cell potential mapping will be presented more precisely than the other corrosion measurement methods, for the potential mapping is the most used method. Concrete and Soils Laboratory of Imatran Voima Oy uses in the measurement of reinforcement corrosion the English, eight channel potential measuring equipment.

Studies on broad spectrum corrosion resistant oxide coatings

Indian Academy of Sciences (India)

Unknown

Corrosion resistant coating materials and their application ... technology demand such corrosion resistant coatings having a ... mill additives used are as follows: China clay, 3⋅0–10⋅0; .... stage involves modification in processing of the deve-.

Corrosion resistance of titanium alloys for dentistry

International Nuclear Information System (INIS)

Laskawiec, J.; Michalik, R.

2001-01-01

Titanium and its alloys belong to biomaterials which the application scope in medicine increases. Some properties of the alloys, such as high mechanical strength, low density, low Young's modulus, high corrosion resistance and good biotolerance decide about it. The main areas of the application of titanium and its alloys are: orthopedics and traumatology, cardiosurgery, faciomaxillary surgery and dentistry. The results of investigations concerning the corrosion resistance of the technical titanium and Ti6Al14V alloy and comparatively a cobalt alloy of the Vitallium type in the artificial saliva is presented in the work. Significantly better corrosion resistance of titanium and the Ti6Al14V than the Co-Cr-Mo alloy was found. (author)

Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

Science.gov (United States)

Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo; Kim, Dong Rip

2015-06-01

Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields.

Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

Science.gov (United States)

Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

2016-08-01

The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

16 CFR 23.10 - Misuse of “corrosion proof,” “noncorrosive,” “corrosion resistant,” “rust proof,” “rust resistant...

Science.gov (United States)

2010-01-01

... INDUSTRIES § 23.10 Misuse of “corrosion proof,” “noncorrosive,” “corrosion resistant,” “rust proof,” “rust resistant,” etc. (a) It is unfair or deceptive to: (1) Use the terms “corrosion proof,” “noncorrosive... the product will be immune from rust and other forms of corrosion during the life expectancy of the...

A new corrosion resistant, martensitic stainless steel for improved performance in miniature bearings

Energy Technology Data Exchange (ETDEWEB)

Tomasello, C.M.; Maloney, J.L.; Materkowski, J.P. [Latrobe Steel Co., Latrobe, PA (United States); Ward, P.C. [MPB Corp., Keene, NH (United States)

1998-12-31

A new alloy, 440 N-DUR{trademark} has been developed which will provide the corrosion resistance of 440C with improved carbide size and distribution for noiseless miniature precision bearing operation. The alloy may be through hardened to achieve a minimum hardness of 60 HRC. Its nominal composition is 0.65 wt.% C, 14.5 wt.% Cr, 0.30 wt.% Si, 0.45 wt.% Mn and 0.10 wt.% N{sub 2}. The development of the alloy is a result of a factorial experimental design including 17 alloy variants. The optimum alloy provides a combination of the best carbide structure, corrosion resistance and heat treat response. The addition of nitrogen combined with this carbon and chromium content improves the alloy`s hardenability and corrosion resistance. The alloy successfully withstands copper sulfate exposure and is currently being tested in several bearing applications. It also has great potential to outperform 440C and other corrosion resistant alloys for other ambient and low temperature applications because of its improved microstructure and heat treat response.

Prediction of Corrosion Resistance of Concrete Containing Natural Pozzolan from Compressive Strength

Science.gov (United States)

al-Swaidani, A. M.; Ismat, R.; Diyab, M. E.; Aliyan, S. D.

2015-11-01

A lot of Reinforced Concrete (RC) structures in Syria have suffered from reinforcement corrosion which shortened significantly their service lives. Probably, one of the most effective approaches to make concrete structures more durable and concrete industry on the whole - more sustainable is to substitute pozzolan for a portion of Portland cement (PC). Syria is relatively rich in natural pozzolan. In the study, in order to predict the corrosion resistance from compressive strength, concrete specimens were produced with seven cement types: one plain Portland cement (control) and six natural pozzolan-based cements with replacement levels ranging from 10 to 35%. The development of the compressive strengths of concrete cube specimens with curing time has been investigated. Chloride penetrability has also been evaluated for all concrete mixes after three curing times of 7, 28 and 90 days. The effect on resistance of concrete against damage caused by corrosion of the embedded reinforcing steel has been investigated using an accelerated corrosion test by impressing a constant anodic potential for 7, 28 and 90 days curing. Test results have been statistically analysed and correlation equations relating compressive strength and corrosion performance have been developed. Significant correlations have been noted between the compressive strength and both rapid chloride penetrability and corrosion initiation times. So, this prediction could be reliable in concrete mix design when using natural pozzolan as cement replacement.

Improving pitting corrosion resistance of aluminum by anodizing process

International Nuclear Information System (INIS)

John, P.; Khan, I.U.

2013-01-01

Summary: Anodizing of aluminum was studied in sulphuric/citric/boric acid electrolyte system to improve pitting corrosion resistance. Maximum oxide film thickness was obtained using 5% sulphuric acid, 3% citric acid and 0.5% boric acid electrolyte composition. The corrosion resistance of aluminum sample was determined to find the effectiveness of oxide coating by potentiodynamic polarization test. The surface morphology of aluminum samples was investigated using scanning electron microscope (SEM) before and after corrosion test. It was found that the coated aluminum sample obtained by anodizing in sulphuric/citric/boric acid electrolyte system exhibited better pitting corrosion resistance with no significant difference in surface morphology. (author)

46 CFR 111.01-11 - Corrosion-resistant parts.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of electric...

The wear and corrosion resistance of shot peened-nitrided 316L austenitic stainless steel

International Nuclear Information System (INIS)

Hashemi, B.; Rezaee Yazdi, M.; Azar, V.

2011-01-01

Research highlights: → Shot peening-nitriding increased the wear resistance and surface hardness of samples. → This treatment improved the surface mechanical properties. → Shot peening alleviates the adverse effects of nitriding on the corrosion behavior. -- Abstract: 316L austenitic stainless steel was gas nitrided at 570 o C with pre-shot peening. Shot peening and nitriding are surface treatments that enhance the mechanical properties of surface layers by inducing compressive residual stresses and formation of hard phases, respectively. The structural phases, micro-hardness, wear behavior and corrosion resistance of specimens were investigated by X-ray diffraction, Vickers micro-hardness, wear testing, scanning electron microscopy and cyclic polarization tests. The effects of shot peening on the nitride layer formation and corrosion resistance of specimens were studied. The results showed that shot peening enhanced the nitride layer formation. The shot peened-nitrided specimens had higher wear resistance and hardness than other specimens. On the other hand, although nitriding deteriorated the corrosion resistance of the specimens, cyclic polarization tests showed that shot peening before the nitriding treatment could alleviate this adverse effect.

Corrosion behavior of corrosion resistant alloys in stimulation acids

Energy Technology Data Exchange (ETDEWEB)

Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

2004-07-01

In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

Corrosion resistance of zirconium in nitric acid

International Nuclear Information System (INIS)

Kajimura, H.; Morikawa, H.; Nagano, H.

1987-01-01

Slow strain rate tests are effected on zirconium in boiling nitric acid to study the influence of nitric acid concentration, of oxidizing ions (Cr and Ce) and of electric potential. Corrosion resistance is excellent and stress corrosion cracking occurs only for severe conditions: 350 mV over electric potential for corrosion with nitric acid concentration of 40 % [fr

Corrosion and biofouling resistance evaluation of 90-10 copper-nickel

Energy Technology Data Exchange (ETDEWEB)

Powell, Carol [Consultant to Copper Development Association, UK, Square Covert, Caynham, Ludlow, Shropshire (United Kingdom)

2004-07-01

Copper-nickel alloys for marine use were developed for naval applications in the early part of the 20. century with a view to improving the corrosion resistance of condenser tubes and seawater piping. They still enjoy widespread use today not only for many navies but also in commercial shipping, floating production, storage and off loading vessels (FPSOs), and in multistage flash desalination. The two popular alloys contain 90% or 70% copper and differ in strength and maximum sea water velocity levels they can handle but it is the 90-10 copper-nickel (CuNi10Fe1Mn) which is the more economic and extensively used. An additional benefit of this alloy is its high resistance to biofouling: in recent years this has led to sheathing developments particularly for structures and boat hulls. This paper provides a review of the corrosion and biofouling resistance of 90-10 copper-nickel based on laboratory test data and documented experience of the alloy in marine environments. Particular attention is given to exposure trials over 8 years in Langstone Harbour, UK, which have recently been completed by Portsmouth University on behalf of the Nickel Institute. These examined four sheathing products; plate and foil as well as two composite products with rubber backing. The latter involved copper-nickel granules and slit sheet. The trial results are consistent with the behaviour of the alloy in the overall review. There is an inherent high resistance to marine biofouling when freely exposed. Prolonged exposure to quiet conditions can result in some growth of marine organisms but this is loosely attached and can readily be removed by wiping or a light scraping. The good corrosion resistance of 90-10 copper-nickel in sea water is also confirmed and associated with the formation of a thin, complex, protective and predominantly cuprous oxide surface film, which forms and matures naturally on exposure to seawater. Sound initial oxide film formation is also known to help protect against

Corrosion resistance of Fe-based amorphous alloys

International Nuclear Information System (INIS)

Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

2014-01-01

Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

The study on corrosion resistance of decorative satin nickel plating

Directory of Open Access Journals (Sweden)

LU Wenya

2012-10-01

Full Text Available This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the plating becomes rough,and the corrosion resistance is followed by decrease.

Nuclear reactor structural material forming less radioactive corrosion product

International Nuclear Information System (INIS)

Nakazawa, Hiroshi.

1988-01-01

Purpose: To provide nuclear reactor structural materials forming less radioactive corrosion products. Constitution: Ni-based alloys such as inconel alloy 718, 600 or inconel alloy 750 and 690 having excellent corrosion resistance and mechanical property even in coolants at high temperature and high pressure have generally been used as nuclear reactor structural materials. However, even such materials yield corrosion products being attacked by coolants circulating in the nuclear reactor, which produce by neutron irradiation radioactive corrosion products, that are deposited in primary circuit pipeways to constitute exposure sources. The present invention dissolves dissolves this problems by providing less activating nuclear reactor structural materials. That is, taking notice on the fact that Ni-58 contained generally by 68 % in Ni changes into Co-58 under irradiation of neutron thereby causing activation, the surface of nuclear reactor structural materials is applied with Ni plating by using Ni with a reduced content of Ni-58 isotopes. Accordingly, increase in the radiation level of the nuclear reactor structural materials can be inhibited. (K.M.)

Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy.

Science.gov (United States)

Nair, R B; Arora, H S; Mukherjee, Sundeep; Singh, S; Singh, H; Grewal, H S

2018-03-01

Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al 0.1 CoCrFeNi HEA in two different media: distilled water with and without 3.5wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al 0.1 CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. Copyright © 2017 Elsevier B.V. All rights reserved.

Metal Matrix Composite Coatings of Cupronickel Embedded with Nanoplatelets for Improved Corrosion Resistant Properties

Directory of Open Access Journals (Sweden)

Casey R. Thurber

2018-01-01

Full Text Available The deterioration of metals under the influence of corrosion is a costly problem faced by many industries. Therefore, particle-reinforced composite coatings are being developed in different technological fields with high demands for corrosion resistance. This work studies the effects of nanoplatelet reinforcement on the durability, corrosion resistance, and mechanical properties of copper-nickel coatings. A 90 : 10 Cu-Ni alloy was coelectrodeposited with nanoplatelets of montmorillonite (Mt embedded into the metallic matrix from electrolytic baths containing 0.05, 0.10, and 0.15% Mt. X-ray diffraction of the coatings indicated no disruption of the crystal structure with addition of the nanoplatelets into the alloy. The mechanical properties of the coatings improved with a 17% increase in hardness and an 85% increase in shear adhesion strength with nanoplatelet incorporation. The measured polarization resistance increased from 11.77 kΩ·cm2 for pure Cu-Ni to 33.28 kΩ·cm2 for the Cu-Ni-0.15% Mt coating after soaking in a simulated seawater environment for 30 days. The incorporation of montmorillonite also stabilized the corrosion potential during the immersion study and increased resistance to corrosion.

Corrosion resistance of chromium-nickel steel containing rare earths

International Nuclear Information System (INIS)

Asatiani, G.N.; Mandzhgaladze, S.N.; Tavadze, L.F.; Chuvatina, S.N.; Saginadze, D.I.

1983-01-01

Effect of additional out-of-furnace treatment with complex alloy (foundry alloy) calcite-silicon-magnesium-rare earth metal on corrosion resistance of the 03Kh18N20M3D3C3B steel has been studied. It is shown that introduction of low additions of rare earths improves its corrosion resistance improves its corrosion resistance in agressive media (in 70% - sulfuric acid) in the range of transition from active to passive state. Effect of additional introduction of rare earth metals is not considerable, if potential of steel corrosion is in the range of stable passive state (32% - sulfuric acid). Additional out-of-furnace treatment with complex foundry alloy, containing rare earth metals, provides a possibility to use a steel with a lower content of Cr, Ni, Mo, than in conventional acid-resistant steels in highly agressive media

Microstructure and corrosion resistance of Ce–V conversion coating on AZ31 magnesium alloy

International Nuclear Information System (INIS)

Jiang, Xiao; Guo, Ruiguang; Jiang, Shuqin

2015-01-01

Highlights: • Through simple chemical conversion process, a Ce–V conversion coating is prepared on AZ31 magnesium alloy. The coating (∼2 μm thick) has a duplex structure and is composed of Mg, Al, Ce, V and O in the outer layer and Mg, Al, V, F and O in the inner layer. • The Ce–V conversion coating can increase the E corr by 157 mV and decrease the i corr by 80 times compared to AZ31 magnesium alloy substrate. Moreover, the performance of the Ce–V conversion coating excels the chromate conversion coating on AZ31 magnesium alloy. • The EIS results of Ce–V conversion coating indicate an increase of 10× in the corrosion resistance and a delay in the corrosion process kinetics compared to uncoated AZ31 magnesium alloy in 3.5 wt.% NaCl solution. • The ball cratering is a simple and effective technique of thickness measurement for chemical conversion coating. - Abstract: A Ce–V conversion coating was developed to improve the corrosion resistance of AZ31 magnesium alloy. Scanning electronic microscope (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectrometer (XPS), grazing incidence X-ray diffraction (GIXRD) and the ball cratering test were adopted to study the morphology, chemical composition, structure and thickness of the coating. The coating has duplex structure with network and its thickness is about 2 μm. The coating contains high contents of Ce and V, which exhibits amorphous structure. Potentiodynamic polarization shows the coating can increase the corrosion potential and reduce the corrosion current density of AZ31 magnesium alloy. Moreover, the electrochemical impedance spectra exhibit the coating significantly improves the corrosion resistance of AZ31 magnesium alloy. Results indicate that the Ce–V conversion coating can provide effective protection to AZ31 magnesium alloy

Microstructure and corrosion resistance of Ce–V conversion coating on AZ31 magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Jiang, Xiao, E-mail: xiaoxiao217@126.com; Guo, Ruiguang; Jiang, Shuqin

2015-06-30

Highlights: • Through simple chemical conversion process, a Ce–V conversion coating is prepared on AZ31 magnesium alloy. The coating (∼2 μm thick) has a duplex structure and is composed of Mg, Al, Ce, V and O in the outer layer and Mg, Al, V, F and O in the inner layer. • The Ce–V conversion coating can increase the E{sub corr} by 157 mV and decrease the i{sub corr} by 80 times compared to AZ31 magnesium alloy substrate. Moreover, the performance of the Ce–V conversion coating excels the chromate conversion coating on AZ31 magnesium alloy. • The EIS results of Ce–V conversion coating indicate an increase of 10× in the corrosion resistance and a delay in the corrosion process kinetics compared to uncoated AZ31 magnesium alloy in 3.5 wt.% NaCl solution. • The ball cratering is a simple and effective technique of thickness measurement for chemical conversion coating. - Abstract: A Ce–V conversion coating was developed to improve the corrosion resistance of AZ31 magnesium alloy. Scanning electronic microscope (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectrometer (XPS), grazing incidence X-ray diffraction (GIXRD) and the ball cratering test were adopted to study the morphology, chemical composition, structure and thickness of the coating. The coating has duplex structure with network and its thickness is about 2 μm. The coating contains high contents of Ce and V, which exhibits amorphous structure. Potentiodynamic polarization shows the coating can increase the corrosion potential and reduce the corrosion current density of AZ31 magnesium alloy. Moreover, the electrochemical impedance spectra exhibit the coating significantly improves the corrosion resistance of AZ31 magnesium alloy. Results indicate that the Ce–V conversion coating can provide effective protection to AZ31 magnesium alloy.

Surface Corrosion Resistance in Turning of Titanium Alloy

Directory of Open Access Journals (Sweden)

Rui Zhang

2015-01-01

Full Text Available This work addresses the issues associated with implant surface modification. We propose a method to form the oxide film on implant surfaces by dry turning to generate heat and injecting oxygen-rich gas at the turning-tool flank. The morphology, roughness, composition, and thickness of the oxide films in an oxygen-rich atmosphere were characterized using scanning electron microscopy, optical profiling, and Auger electron spectroscopy. Electrochemical methods were used to study the corrosion resistance of the modified surfaces. The corrosion resistance trends, analyzed relative to the oxide film thickness, indicate that the oxide film thickness is the major factor affecting the corrosion resistance of titanium alloys in a simulated body fluid (SBF. Turning in an oxygen-rich atmosphere can form a thick oxide film on the implant surface. The thickness of surface oxide films processed at an oxygen concentration of 80% was improved to 4.6 times that of films processed at an oxygen concentration of 21%; the free corrosion potential shifted positively by 0.357 V, which significantly improved the corrosion resistance of titanium alloys in the SBF. Therefore, the proposed method may (partially replace the subsequent surface oxidation. This method is significant for biomedical development because it shortens the process flow, improves the efficiency, and lowers the cost.

A study on corrosion resistance of electrodeposited Zn-base alloy steel sheet

International Nuclear Information System (INIS)

Park, Hyun Soon

1986-01-01

Effects of electrodeposits of Zn-Ni or Zn-Co alloy with small amounts of Mo or W in sulphate bath on the corrosion resistance of plated steel sheet were studied. 1) The electrodeposition of Zn-Ni and Zn-Co alloy shows both anomalous codeposition behavior. The grade of anomalous codeposition of Zn-Co alloy rises with adding Mo or W in bath. 2) The Ni content in Zn-Ni deposits increases with decreasing cathode current density and with increasing bath temperature. 3) In case of electroplating of Zn-Co, the increase of cathodic current density of bath bring on increasing of the Co content, but on decreasing of the Mo content in deposits. And rising bath temperature increases both Co and Mo deposits. 4) The corrosion resistance of the Zn-Ni electrodeposited steel sheet is shown a maximum at the Ni content of 10-17%. The structure of Zn-Ni of these composition range was finegrained γ-phase. 5) The corrosion resistance of the Zn-Co electrodeposited steel sheet is improved with increasing Co content. The corrosion resistance of the Zn-Co-Mo or Zn-Co-W deposits electroplated by proper plating conditions was improved much more than that of Zn-Co deposits. (Author)

Studying titanium-molybdenum-zirconium alloys of increased corrosion resistance in acid solutions

International Nuclear Information System (INIS)

Tomashov, N.D.; Kazarin, V.I.; Mikheev, V.S.; Goncharenko, B.A.; Sigalovskaya, T.M.; Kalyanova, M.P.

1977-01-01

New promising Ti-Mo-Nb-Zr system alloys, possessing good workability and a high corrosion resistance in non-oxidizing solutions of acids, have been developed. The alloys may be recommended as structural materials for equipment operating in severely agressive acid media, such as hydrochloric, sulphuric and phosphoric acids. The corrosion resistance of alloys of the above system in solutions of H 2 SO 4 , HCl and H 3 PO 4 acids may be maximized by increasing the overall alloying to 42% (keeping the ratio of the alloying components Mo/Nb/Zr=4/1/1 unchanged), while retaining sufficiently good plasticity and workability

Corrosion resistant steel

International Nuclear Information System (INIS)

Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

1980-01-01

Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

Structural characteristics and corrosion behavior of biodegradable Mg-Zn, Mg-Zn-Gd alloys.

Science.gov (United States)

Kubásek, J; Vojtěch, D

2013-07-01

In this research, binary Mg-Zn (up to 3 wt% Zn) and ternary Mg-Zn-Gd (up to 3 wt% Gd, 3 wt% Zn) alloys were prepared by induction melting in an argon atmosphere. The structures of these alloys were characterized using light and scanning electron microscopy, energy dispersive spectrometry, X-ray diffraction and X-ray fluorescence. In addition, Brinell hardness measurements were taken to supplement these studies. Corrosion behavior was evaluated by immersion tests and potentiodynamic measurements in a physiological solution (9 g/l NaCl). Depending on the composition, structures of the as-cast alloys contained α-Mg dendrites, MgZn, Mg5Gd and Mg3Gd2Zn3 phases. Compared to pure Mg, zinc improved the corrosion resistance of binary Mg-Zn. Gadolinium also improved the corrosion resistance in the case of Mg-1Zn-3Gd alloy. The highest corrosion rate was observed for Mg-3Zn-3Gd alloy. Our results improve the understanding of the relationships between the structure and corrosion behavior of our studied alloy systems.

Comparison of the crevice corrosion resistance of alloys 625 and 22

International Nuclear Information System (INIS)

Palmer, J.; Kehler, B.; Iloybare, G.O.; Scully, J.R.

1999-01-01

The Yucca Mountain Site Characterization Project is concerned with the corrosion resistance of candidate engineered waste package materials. A variety of waste package designs have been proposed for US and Canadian High Level Nuclear Waste Repositories. A common feature of each design is the possibility of utilizing a corrosion resistant material such as a nickel-based super alloy or titanium-based alloy. A suitable corrosion resistant material may provide (a) kinetic immunity if the combination of repository environmental conditions and alloy resistance assure both: (i) a passive condition with negligible chance of localized corrosion stabilization, as well as (ii) low enough passive dissolution rates to insure conventional corrosion allowance over geological times, (b) a second form of ''corrosion allowance,'' if it can be scientifically demonstrated that a mechanism for stifling (i.e., death) of localized corrosion propagation occurs well before waste canisters are penetrated, or (c) such a low probability of initiation and continued propagation that a tolerably low degree of penetration occurs. Unfortunately, a large database on the crevice corrosion properties of alloy 22 does not exist in comparison to alloy 625. Alloy screening tests in oxidizing acids containing FeCl3 indicate that alloy 22 is more resistant to crevice corrosion than 625 as indicated by critical pit and crevice temperatures. Differences in alloying element compositions as expressed by pitting resistance equivalency number calculations support these findings. However, these data only provide the relative ranking of these alloys in terms of crevice corrosion and do not answer the critical questions proposed above

Corrosion-resistant, electrically-conductive plate for use in a fuel cell stack

Science.gov (United States)

Carter, J David [Bolingbrook, IL; Mawdsley, Jennifer R [Woodridge, IL; Niyogi, Suhas [Woodridge, IL; Wang, Xiaoping [Naperville, IL; Cruse, Terry [Lisle, IL; Santos, Lilia [Lombard, IL

2010-04-20

A corrosion resistant, electrically-conductive, durable plate at least partially coated with an anchor coating and a corrosion resistant coating. The corrosion resistant coating made of at least a polymer and a plurality of corrosion resistant particles each having a surface area between about 1-20 m.sup.2/g and a diameter less than about 10 microns. Preferably, the plate is used as a bipolar plate in a proton exchange membrane (PEMFC) fuel cell stack.

Corrosion Resistance of Some Stainless Steels in Chloride Solutions

Directory of Open Access Journals (Sweden)

Kasprzyk D.

2017-06-01

Full Text Available The present work compares corrosion behaviour of four types of S30403, S31603, S32615 austenitic and S32404 austenitic-ferritic stainless steels in chloride solutions (1%, 3% NaCl and in Ringer solution, at 37°C temperature. Corrosion resistance was determined by potentiodynamic polarization measurements and a thirty day immersion test conducted in Ringer solution. The immersion test was performed in term of biomedical application. These alloy were spontaneously passivated in all electrolytes, wherein S30403, S31603 and S32404 undergo pitting corrosion. Only S32615 containing 5.5% Si shows resistance to pitting corrosion.

Corrosion resistance characterization of porous alumina membrane supports

Energy Technology Data Exchange (ETDEWEB)

Dong Yingchao, E-mail: dongyc9@mail.ustc.edu.cn [Materials and Surface Science Institute (MSSI), University of Limerick, Limerick (Ireland); USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Key Lab of Jiangxi Universities for Inorganic Membranes, National Engineering Research Center for Domestic and Building Ceramics, Jingdezhen Ceramic University (JCU) (China); Lin Bin [USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Zhou Jianer [Key Lab of Jiangxi Universities for Inorganic Membranes, National Engineering Research Center for Domestic and Building Ceramics, Jingdezhen Ceramic University (JCU) (China); Zhang Xiaozhen [USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Key Lab of Jiangxi Universities for Inorganic Membranes, National Engineering Research Center for Domestic and Building Ceramics, Jingdezhen Ceramic University (JCU) (China); Ling Yihan; Liu Xingqin; Meng Guangyao [USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Hampshire, Stuart [Materials and Surface Science Institute (MSSI), University of Limerick, Limerick (Ireland)

2011-04-15

Tubular porous alumina ceramic membrane supports were fabricated by an extrusion-drying-sintering process and then characterized in detail in terms of corrosion resistance in both H{sub 2}SO{sub 4} and NaOH aqueous solutions. Variations in the properties of the alumina supports such as mass loss percent, mechanical strength, open porosity and pore size distribution were studied before and after corrosion under different conditions. In addition, the microstructures were analyzed using scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction before and after corrosion. The fabricated porous alumina supports offer possibilities for some potential applications as micro-filtration or ultra-filtration membrane supports, as well as in the pre-treatment of strongly acidic industrial waste-liquids. - Research highlights: {yields} Porous alumina membrane supports fabricated by extrusion-drying-sintering process. {yields} Corrosion resistance in 20 wt.% H{sub 2}SO{sub 4} and 1, 5, 10 wt.% NaOH aqueous solutions. {yields} Rapid mass loss and loss of flexural strength occurred in hot NaOH solution. {yields} Resistant to strong acid corrosion with low mass loss, low flexural strength loss. {yields} Porous alumina supports have potential for treatment of strong acid waste liquids.

Corrosion resistance of zinc-magnesium coated steel

International Nuclear Information System (INIS)

Hosking, N.C.; Stroem, M.A.; Shipway, P.H.; Rudd, C.D.

2007-01-01

A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn 5 Cl 2 (OH) 8 . H 2 O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH) 2 ) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH) 2 , which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

Pitting corrosion and structural reliability of corroding RC structures: Experimental data and probabilistic analysis

International Nuclear Information System (INIS)

Stewart, Mark G.; Al-Harthy, Ali

2008-01-01

A stochastic analysis is developed to assess the temporal and spatial variability of pitting corrosion on the reliability of corroding reinforced concrete (RC) structures. The structure considered herein is a singly reinforced RC beam with Y16 or Y27 reinforcing bars. Experimental data obtained from corrosion tests are used to characterise the probability distribution of pit depth. The RC beam is discretised into a series of small elements and maximum pit depths are generated for each reinforcing steel bar in each element. The loss of cross-sectional area, reduction in yield strength and reduction in flexural resistance are then inferred. The analysis considers various member spans, loading ratios, bar diameters and numbers of bars in a given cross-section, and moment diagrams. It was found that the maximum corrosion loss in a reinforcing bar conditional on beam collapse was no more than 16%. The probabilities of failure considering spatial variability of pitting corrosion were up to 200% higher than probabilities of failure obtained from a non-spatial analysis after 50 years of corrosion. This shows the importance of considering spatial variability in a structural reliability analysis for deteriorating structures, particularly for corroding RC beams in flexure

Electrochemical methods for the inspection of reinforcement corrosion in concrete structures - field experience

International Nuclear Information System (INIS)

Elsener, B.; Boehni, H.

1992-01-01

Maintenance and planning of the restoration work on reinforced concrete structures need a rapid, non-destructive inspection technique that detects corrosion at an early stage. In this paper the field experience with electrochemical techniques are reported. The results of potential surveys on bridge decks of the Swiss highways, realized with a new computer controlled eight-wheel measurement system, clearly show that a fixed potential value (as proposed in ASTM C 876-87) for the identification and location of active corrosion of steel in concrete does not exist. A statistical elaboration of the potential data allows to identify the potential value for corroding and passive rebar for each structure individually. A rapid new technique using galvanostatic pulse measurements was tested successfully on site. It gives clear, unambiguous results on the corrosion state of the rebars when half-cell potentials are uncertain. In addition, the ohmic resistance and the apparent polarization resistance are determined from the evaluation of the transients. From these values the concrete resistivity and the actual corrosion rate of the rebars may be estimated

Influence of reactive fillers on concrete corrosion resistance

Science.gov (United States)

Rakhimbayev, Sh M.; Tolypina, N. M.; Khakhaleva, E. N.

2018-03-01

Contact surfaces represent the weakest link in a conglomerate structure of materials. They ensure the diffusion of aggressive agents inside the material. To reduce the conductivity of contact surfaces it is advisable to use reactive fillers, which interact with cement matrix via certain mechanisms, which in turn, reduces the permeability of the contact layer and fosters durability of products. The interaction of reactive fillers with calcium hydroxide of a concrete liquid phase in a contact area leads to the formation of hydrated calcium silicates of a tobermorite group. Such compounds, being settled in pores and capillaries of a product, colmatage and clog them to some extent thus leading to diffusion delay (inhibition) with regard to aggressive components of external media inside porous material, which in turn inhibits the corrosion rate. The authors studied and compared the corrosion of cement concrete with a standard filler (quartz sand) and a reactive filler (perlite and urtit). The experiments confirmed the positive influence of active fillers on concrete corrosion resistance.

Resistance of Cementitious Binders to Chloride Induced Corrosion of Embedded Steel by Electrochemical and Microstructural Studies

International Nuclear Information System (INIS)

Song, Ha Won; Ann, Ki Yong; Kim, Tae Sang

2009-01-01

The high alkaline property in the concrete pore solution protects the embedded steel in concrete from corrosion due to aggressive ions attack. However, a continuous supply of those ions, in particular, chlorides altogether with a pH fall in electrochemical reaction on the steel surface eventually depassivate the steel to corrode. To mitigate chloride-induced corrosion in concrete structures, finely grained mineral admixtures, for example, pulverized fuel ash (PFA), ground granulated blast furnace slag (GGBS) and silica fume (SF) have been often advised to replace ordinary Portland cement (OPC) partially as binder. A consistent assessment of those partial replacements has been rarely performed with respect to the resistance of each binder to corrosion, although the studies for each binder were extensively looked into in a way of measuring the corrosion rate, influence of microstructure or chemistry of chlorides ions with cement hydrations. The paper studies the behavior of steel corrosion, chloride transport, pore structure and buffering capacity of those cementitious binders. The corrosion rate of steel in mortars of OPC, 30% PFA, 60% GGBS and 10% SF respectively, with chloride in cast ranging from 0.0 to 3.0% by weight of binder was measured at 7, 28 and 150 days to determine the chloride threshold level and the rate of corrosion propagation, using the anodic polarization technique. Mercury intrusion porosimetry was also applied to cement pastes of each binder at 7 and 28 days to ensure the development of pore structure. Finally, the release rate of bound chlorides (I.e. buffering capacity) was measured at 150 days. The chloride threshold level was determined assuming that the corrosion rate is beyond 1-2 mA/m 3 at corrosion and the order of the level was OPC > 10% SF > 60% GGBS > 30% PFA. Mercury intrusion porosimetry showed that 10% SF paste produced the most dense pore structure, followed by 60% GGBS, 30% PFA and OPC pastes, respectively. It was found that OPC

Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

International Nuclear Information System (INIS)

Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo; Kim, Dong Rip

2015-01-01

Graphical abstract: - Highlights: • Cerium oxide nanorods were uniformly grown on diverse substrates. • Changes in growth conditions led to morphology evolution of cerium oxide nanostructures. • The grown cerium oxide nanostructures were single or poly crystalline. • Direct growth of cerium oxide nanorods made the diverse substrates superhydrophobic and anti-corrosive without any surface modifiers. - Abstract: Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields

Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

Energy Technology Data Exchange (ETDEWEB)

Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo [School of Mechanical Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Kim, Dong Rip, E-mail: dongrip@hanyang.ac.kr [School of Mechanical Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Institute of Nano Science and Technology, Hanyang University, Seoul 133-791 (Korea, Republic of)

2015-06-15

Graphical abstract: - Highlights: • Cerium oxide nanorods were uniformly grown on diverse substrates. • Changes in growth conditions led to morphology evolution of cerium oxide nanostructures. • The grown cerium oxide nanostructures were single or poly crystalline. • Direct growth of cerium oxide nanorods made the diverse substrates superhydrophobic and anti-corrosive without any surface modifiers. - Abstract: Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields.

Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.

Science.gov (United States)

2010-10-01

This report summarizes the findings and recommendations on the use of enamel coating in reinforced concrete structures both for bond strength and : corrosion resistance of steel rebar. Extensive laboratory tests were conducted to characterize the pro...

[Study on corrosion resistance of three non-noble porcelain alloys].

Science.gov (United States)

Wu, Zhikai; Xu, Sheng; Li, Wei; Teng, Jin; Li, Ning

2011-10-01

To study the electrochemical corrosion behavior of Co-Cr, Ni-Cr and Ni-Cr-Be based porcelain alloys in NaCl solution. Five samples of each alloy were made respectively, electric polarization curve of each alloy was obtained using potentiodynamic polarization technique. Self-corrosion potential (E(corr)), self-corrosion current density (I(corr), passive region and transpassivation potential were tested. Microstructure and constituent was examined using scanning electron microscopy and energy dispersive spectroscopy. Co-Cr alloy possessed the most desirable corrosion resistance because of its integrated, homogeneous and compact passive film. The poor compactness of Ni-Cr alloy's passive film decreased its corrosion resistance. Ni-Cr-Be alloy exhibited the worst corrosion resistance due to the Cr and Mo depleted Ni-Be eutectic phases in the alloy. Taking biological security into consideration, it is necessary to avoid the application of porcelain alloys with Be element. Co-Cr alloy with better biocompatibility possesses much broader prospect in the field of dental restoration.

Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

International Nuclear Information System (INIS)

Zaitseva, L.V.; Romaniv, V.I.

1984-01-01

Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid

Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

Science.gov (United States)

Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

2017-10-18

The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

Eelectrochemical properties and corrosion resistance of carbon-ion-implanted magnesium

International Nuclear Information System (INIS)

Xu, Ruizhen; Yang, Xiongbo; Li, Penghui; Suen, Kai Wong; Wu, Guosong; Chu, Paul K.

2014-01-01

Highlights: • Carbon, as a biocompatible benign element, was implanted into Mg. • A protective amorphous carbon layer was formed after implantation. • Treated sample exhibits good corrosion resistance in two solutions. - Abstract: The corrosion resistance of magnesium-based biomaterials is critical to clinical applications. In this work, carbon as a biocompatible and benign nonmetallic element with high chemical inertness is implanted into pure magnesium to improve the corrosion behavior. X-ray photoelectron spectroscopy (XPS), high-resolution transmission electron microscopy (HR-TEM), and Raman scattering reveal the formation of an amorphous carbon layer after ion implantation. Electrochemical studies demonstrate remarkable improvement in the corrosion resistance of magnesium in simulated body fluids (SBF) and Dulbecco’s Modified Eagle Medium (DMEM)

Effect of thermal aging on corrosion resistance of C-22 alloy in chloride solutions

International Nuclear Information System (INIS)

Carranza, Ricardo M.; Rodriguez, Martin A.

2007-01-01

Alloy 22 (N06022) belongs to the Ni-Cr-Mo family and it is highly resistant to localized corrosion. The anodic behavior of mill annealed (MA) and thermally aged (10 hours at 760 C degrees) Alloy 22 was studied in chloride solutions with different pH values at 90 C degrees. Thermal aging leads to a microstructure of full grain boundary precipitation of topologically closed packed (TCP) phases. Electrochemical tests included monitoring of open circuit potential, potentiodynamic polarization and electrochemical impedance spectroscopy. Assessment of general and localized (crevice) corrosion was performed. Re passivation potentials were obtained from cyclic potentiodynamic polarization tests. Results indicate that MA and TCP material show similar general corrosion rates and crevice corrosion resistance in the tested environments. MA and TCP specimens suffered general corrosion in an active state when tested in low pH chloride solutions. The grain structure of the alloy was revealed for MA material, while TCP material suffered a preferential attack at grain boundaries. (author)

Evaluation of the electrical conductivity and corrosion resistance for layers deposited via sputtering on stainless steel

Science.gov (United States)

Blanco, J.; Salas, Y.; Jiménez, C.; Pineda, Y.; Bustamante, A.

2017-12-01

In some Engineering fields, we need that conductive materials have a mechanic performance and specific electrical for that they maintain conditions or corrosive attack if they are in the environment or if they are closed structure. The stainless steels have an inert film on their surface and it has the function to act in contrast to external agents who generates the corrosion, especially for stings, spoiling the film until to fail. We found a solution taking into account the electrical performance and the anticorrosive; into the process we put recovering of specific oxides on, stainless steel using the method of sputtering with Unbalanced Magnetron, (UBM) varying the oxygen in the reactive environment. The coating obtained had a thickness one micron approximately and we saw on serious structural uniformity [1]. The corrosion resistance was evaluated through the potentiodynamics polarization and electrochemical spectroscopy impedance in NACL according to the standard. The cathode protection is the most important method employed for the corrosion prevention of metallic structures in the soil or immersed on the water. The electrical resistivity was evaluated with the four points methods and it showed a behaviour of diode type in some substrates with a threshold potential in several volts. We noticed a simple resistance solution when it was analysed in the Nyquist graphics whit the Electrochemical Impedance Spectroscopy technique. With on equivalent circuit, for this reason we determinate a variation in the corrosion speed in almost two orders of magnitude when we analysed the potentiodynamics curve by Tafel approximation. The data obtained and analysed show that this type of surface modification maintains the conductivity condition at the interface, improving the resistance in relation whit the corrosion of these elements where the recovering allowed the ionic flow wished for overcoming threshold voltage, acting as an insulator in different cases.

TiO{sub 2} coated multi-wall carbon nanotube as a corrosion inhibitor for improving the corrosion resistance of BTESPT coatings

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yuping; Zhu, Hongzheng; Zhuang, Chen [Institute of Materials Science and Engineering, Ocean University of China, Songling Road 238, Qingdao, 266100 (China); Chen, Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Songling Road 238, Qingdao, 266100 (China); Wang, Longqiang [Institute of Materials Science and Engineering, Ocean University of China, Songling Road 238, Qingdao, 266100 (China); Dong, Lihua [Institute of Ocean Materials and Engineering, Shanghai Maritime University, Shanghai, 200135 (China); Yin, Yansheng, E-mail: ysyin@shmtu.edu.cn [Institute of Ocean Materials and Engineering, Shanghai Maritime University, Shanghai, 200135 (China)

2016-08-15

The composite coatings of TiO{sub 2} coated multi-wall carbon nanotube (MWCNTs)/bis-[triethoxysilylpropyl]tetrasulfide (BTESPT) with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technique and the experimental conditions were optimized to attain the appropriate volume ratio. The modified MWCNTs obviously improved the corrosion resistance of BTESPT and BTESPT/TiO{sub 2} coatings, especially for the long-term corrosion resistance ability because of the good dispersion of MWCNTs. The geometry of composite coatings were explored by scanning electron microscopy, fourier transform infrared spectra and the surface coverage rate (θ), the results indicate that the composite coatings produce good cross-linked structure at the interfacial layer, the coating compactness increases gradually with the addition of TiO{sub 2} and/or MWCNTs, and the composite coating effectively postpones the production of cracks with the addition of MWCNTs. - Highlights: • The composite coatings with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technology. • The formation of composite coating on AA 2024 surface considerably improved the corrosion resistance ability. • The composite coating with a TiO{sub 2} to MWCNTs volume ratio of 4/1 shows the best corrosion resistance. • The kinetic evaluation of inhibitive behavior for different coatings against immersion time was explored.

Water corrosion resistance of ODS ferritic-martensitic steel tubes

International Nuclear Information System (INIS)

Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Matsuda, Yasuji

2008-01-01

Oxide dispersion strengthened (ODS) ferritic-martensitic steels have superior radiation resistance; it is possible to achieve a service temperature of up to around 973 K because of their superior creep strength. These advantages of ODS steels facilities their application to long-life cladding tubes in advanced fast reactor fuel elements. In addition to neutron radiation resistance, sufficient general corrosion resistance to maintain the strength of the cladding, and the stress corrosion cracking (SCC) resistance for spent-fuel-pool cooling systems and high-temperature oxidation for the fuel-clad chemical interaction (FCCI) of ODS ferritic steel are required. Although the addition of Cr to ODS is effective in preventing water corrosion and high-temperature oxidation, an excessively high amount of Cr leads to embrittlement due to the formation of a Cr-rich α' precipitate. The Cr content in 9Cr-ODS martensite and 12Cr-ODS ferrite, the ODS steels developed by the Japan Atomic Energy Agency (JAEA), is controlled. In a previous paper, it has been demonstrated that the resistances of 9Cr- and 12Cr-ODS ferritic-martensitic steels for high-temperature oxidation are superior to those of conventional 12Cr ferritic steel. However, the water corrosion data of ODS ferritic-martensitic steels are very limited. In this study, a water corrosion test was conducted on ODS steels in consideration of the spent-fuel-pool cooling condition, and the results were compared with those of conventional austenitic stainless steel and ferritic-martensitic stainless steel. (author)

Laser Surface Alloying of Aluminum for Improving Acid Corrosion Resistance

Science.gov (United States)

Jiru, Woldetinsay Gutu; Sankar, Mamilla Ravi; Dixit, Uday Shanker

2018-04-01

In the present study, laser surface alloying of aluminum with magnesium, manganese, titanium and zinc, respectively, was carried out to improve acid corrosion resistance. Laser surface alloying was conducted using 1600 and 1800 W power source using CO2 laser. Acid corrosion resistance was tested by dipping the samples in a solution of 2.5% H2SO4 for 200 h. The weight loss due to acid corrosion was reduced by 55% for AlTi, 41% for AlMg alloy, 36% for AlZn and 22% for AlMn alloy. Laser surface alloyed samples offered greater corrosion resistance than the aluminum substrate. It was observed that localized pitting corrosion was the major factor to damage the surface when exposed for a long time. The hardness after laser surface alloying was increased by a factor of 8.7, 3.4, 2.7 and 2 by alloying with Mn, Mg, Ti and Zn, respectively. After corrosion test, hardness was reduced by 51% for AlTi sample, 40% for AlMg sample, 41.4% for AlMn sample and 33% for AlZn sample.

Effect of nitrogen ion dose on the corrosion resistance, the microstructure and the phase structure of the biomaterials austenitic stainless steel 316L

International Nuclear Information System (INIS)

Lely Susita RM; Bambang Siswanto; Ihwanul Aziz; Anjar Anggraini H

2016-01-01

The succeed of the use of biomaterials for orthopedic implant device is determined by its mechanical properties, chemical stability and biocompatibility in tissues and body fluids. The corrosion resistance is one of the main property of biomaterials to determine for successful orthopedic implant in body tissues. Surface modification is carried out to improve biomaterial surface properties of austenitic stainless steel 316L with nitrogen ion implantation technique and ion nitriding. Nitrogen ion implantation performed on 60 keV ion energy and ion dose variations 2 x 10"1"6 ions/cm"2- 2 x 10"1"7 ions/cm"2. The corrosion resistance of austenitic stainless steel 316L in Hanks solution is measured by using a potentiostat, and corrosion resistance optimum of a sample is obtained at an ion dose of 5 x 10"1"6 ions/cm"2 and increase by a factor of 2.1 if compared to the sample without the nitrogen ion implantation. Further the sample of austenitic stainless steel 316L with the optimum corrosion resistance is processed by ion nitriding technique at a nitriding temperature of 350 °C and nitriding time of 4 hours. Based on corrosion test of the sample produced by ion nitriding is obtained an increasing the corrosion resistance by a factor of 2.96 when compared to the sample before nitrogen ion implantation. The improvement of corrosion resistance of the sample is caused by the formation of iron nitride ξ-Fe2N and γ- Fe4N which has excellent corrosion resistance properties. (author)

Comparative corrosion resistance of selected metals and nonmetals

International Nuclear Information System (INIS)

Anon.

1977-01-01

The relative corrosion resistance to 140 corrosive media is tabulated for the following substances: stainless steels 302, 303, 304, 305, 316, 410, 416, and 430, brass, silicon bronze, copper alloy 110, monel alloy 400, aluminum, and nylon (type 6/6)

Corrosion resistant composite materials

International Nuclear Information System (INIS)

Ul'yanin, E.A.

1986-01-01

Foundations for corrosion-resistant composite materials design are considered with account of components compatibility. Fibrous and lamellar composites with metal matrix, dispersion-hardened steels and alloys, refractory metal carbides-, borides-, nitrides-, silicides-based composites are described. Cermet compositions and fields of their application, such as protective coatings for operation in agressive media at high temperatures, are presented

Is cell viability always directly related to corrosion resistance of stainless steels?

International Nuclear Information System (INIS)

Salahinejad, E.; Ghaffari, M.; Vashaee, D.; Tayebi, L.

2016-01-01

It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn–Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn–Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. - Highlights: • Cell viability vs. corrosion resistance for medical-grade stainless steels • The stainless steel samples were prepared by powder metallurgy. • Unpenetrated additive played a critical role in the correlation.

Is cell viability always directly related to corrosion resistance of stainless steels?

Energy Technology Data Exchange (ETDEWEB)

Salahinejad, E., E-mail: salahinejad@kntu.ac.ir [Faculty of Materials Science and Engineering, K.N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Ghaffari, M. [Bruker AXS Inc., 5465 East Cheryl Parkway, Madison, WI 53711 (United States); Vashaee, D. [Electrical and Computer Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States); Tayebi, L. [Department of Developmental Sciences, Marquette University School of Dentistry, Milwaukee, WI 53201 (United States); Department of Engineering Science, University of Oxford, Oxford OX1 3PJ (United Kingdom)

2016-05-01

It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn–Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn–Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. - Highlights: • Cell viability vs. corrosion resistance for medical-grade stainless steels • The stainless steel samples were prepared by powder metallurgy. • Unpenetrated additive played a critical role in the correlation.

Corrosion resistance of uranium with carbon ion implantation

International Nuclear Information System (INIS)

Liang Hongwei; Yan Dongxu; Bai Bin; Lang Dingmu; Xiao Hong; Wang Xiaohong

2008-01-01

The carbon modified layers prepared on uranium surface by carbon ion implantation, gradient implantation, recoil implantation and ion beam assisted deposition process techniques were studied. Depth profile elements of the samples based on Auger electron spectroscopy, phase composition identified by X-ray diffraction as well as corrosion resistance of the surface modified layers by electrochemistry tester and humid-thermal oxidation test were carried out. The carbon modified layers can be obtained by above techniques. The samples deposited with 45 keV ion bombardment, implanted by 50 keV ions and implanted with gradient energies are of better corrosion resistance properties. The samples deposited carbon before C + implantation and C + assisted deposition exhibit worse corrosion resistance properties. The modified layers are dominantly dot-corraded, which grows from the dots into substructure, however, the assisted deposition samples have comparatively high carbon composition and are corraded weakly. (authors)

Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

Science.gov (United States)

Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

2016-03-01

Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

Corrosion resistant alloy uses in the power industry

International Nuclear Information System (INIS)

Nickerson, J.L.; Hall, F.A.; Asphahani, A.I.

1989-01-01

Nickel-base alloys have been used as cost-effective measures in a variety of severely corrosive situations in pollution control units for coal-fired power plants. Cost effectiveness and practical answers to corrosion problems are illustrated (specifically the wallpaper concept/metallic lining technique). Numerous cases of successful use of HASTELLOY alloys in Flue Gas Desulfurization (FGD) systems and hazardous waste treatment incineration scrubber systems are listed. In this paper developments in nickel-base alloys and their use in FGD and other segments of the power industry are discussed. In the Ni-Cr-Mo-W alloy family, the C-22 alloy has the best resistance to localized corrosion in halide environments (chloride/fluoride-containing solutions). This alloy is also used effectively as a universal filler metal to weld less-resistant alloys were weld corrosion may be a problem. Field performance of this alloy in the power industry is described

Effect of Bi on the corrosion resistance of zirconium alloys

International Nuclear Information System (INIS)

Yao Meiyi; Zhou Bangxin; Li Qiang; Zhang Weipeng; Zhu Li; Zou Linghong; Zhang Jinlong; Peng Jianchao

2014-01-01

In order to investigate systematically the effect of Bi addition on the corrosion resistance of zirconium alloys, different zirconium-based alloys, including Zr-4 (Zr-l.5Sn-0.2Fe-0.1Cr), S5 (Zr-0.8Sn-0.35Nb-0.4Fe-0.1Cr), T5 (Zr-0.7Sn-l.0Nb-0.3Fe-0.1Cr) and Zr-1Nb, were adopted to prepare the zirconium alloys containing Bi of 0∼0.5% in mass fraction. These alloys were denoted as Zr-4 + xBi, S5 + xBi, T5 + xBi and Zr-1Nb + xBi, respectively. The corrosion behavior of these specimens was investigated by autoclave testing in lithiated water with 0.01 M LiOH or deionized water at 360 ℃/18.6 MPa and in superheated steam at 400 ℃/10.3 MPa. The microstructure of the alloys was examined by TEM and the second phase particles (SPPs) were analyzed by EDS. Microstructure observation shows that the addition of Bi promotes the precipitation of Sn as second phase particles (SPPs) because Sn is in solid solution in α-Zr matrix in Zr-4, S5 and T5 alloys. The concentration of Bi dissolved in α-Zr matrix increase with the increase of Nb in the alloys, and the excess Bi precipitates as Bi-containing SPPs. The corrosion results show that the effect of Bi addition on the corrosion behavior of different zirconium-based alloys is very complicated, depending on their compositions and corrosion conditions. In the case of higher Bi concentration in α-Zr, the zirconium alloys exhibit better corrosion resistance. However, in the case of precipitation of Bi-containing SPPs, the corrosion resistance gets worse. This indicates that the solid solution of Bi in α-Zr matrix can improve the corrosion resistance, while the precipitation of the Bi-containing SPPs is harmful to the corrosion resistance. (authors)

Structure adhesion and corrosion resistance study of tungsten bisulfide doped with titanium deposited by DC magnetron co-sputtering

Energy Technology Data Exchange (ETDEWEB)

De La Roche, J. [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al aeropuerto, Campus La Nubia, Manizales (Colombia); González, J.M. [Laboratorio de Recubrimientos Duros y Aplicaciones Industriales – RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia); Restrepo-Parra, E., E-mail: erestrepop@unal.edu.co [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al aeropuerto, Campus La Nubia, Manizales (Colombia); Sequeda, F. [Laboratorio de Recubrimientos Duros y Aplicaciones Industriales – RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia); Alleh, V.; Scharf, T.W. [The University of North Texas, Department of Materials Science and Engineering, Denton, TX 76203 (United States)

2014-11-30

Highlights: • Ti-doped WS{sub 2} films were grown via the magnetron co-sputtering technique. • At a high Ti percentage, the crystalline structure of WS{sub 2} coatings tends to be amorphous. • As the Ti percentage increases in WS{sub 2} coatings, nanocomposites tend to form. • Ti-doped WS{sub 2} films have elastic behavior compared with the plastic response of pure WS{sub 2} films. • A high Ti percentage increases the corrosion resistance of WS{sub 2} films. - Abstract: Titanium-doped tungsten bisulfide thin films (WS{sub 2}-Ti) were grown using a DC magnetron co-sputtering technique on AISI 304 stainless steel and silicon substrates. The films were produced by varying the Ti cathode power from 0 to 25 W. Using energy dispersive spectroscopy (EDS), the concentration of Ti in the WS{sub 2} was determined, and a maximum of 10% was obtained for the sample grown at 25 W. Moreover, the S/W ratio was calculated and determined to increase as a function of the Ti cathode power. According to transmission electron microscopy (TEM) results, at high titanium concentrations (greater than 6%), nanocomposite formation was observed, with nanocrystals of Ti embedded in an amorphous matrix of WS{sub 2}. Using the scratch test, the coatings’ adhesion was analyzed, and it was observed that as the Ti percentage was increased, the critical load (Lc) also increased. Furthermore, the failure type changed from plastic to elastic. Finally, the corrosion resistance was evaluated using the electrochemical impedance spectroscopy (EIS) technique, and it was observed that at high Ti concentrations, the corrosion resistance was improved, as Ti facilitates coating densification and generates a protective layer.

The study on corrosion resistance of decorative satin nickel plating

OpenAIRE

LU Wenya; CHENG Xianhua

2012-01-01

This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the p...

Microwave-assisted synthesis of lanthanum conversion coating on Mg-Li alloy and its corrosion resistance

International Nuclear Information System (INIS)

Song Dalei; Jing Xiaoyan; Wang Jun; Lu Shanshan; Yang Piaoping; Wang Yanli; Zhang Milin

2011-01-01

Graphical abstract: Highlights: → The method of microwave is used to synthesize lanthanum conversion coating. → Lanthanum conversion coating on Mg-Li alloy was studied. → Different conditions between room temperature and microwave were compared. → The corrosion behavior of lanthanum conversion coatings was studied. → The corrosion mechanism of lanthanum conversion coatings was studied. - Abstract: Lanthanum-based conversion coating on Mg-Li alloy has been prepared by a microwave-assisted method. X-ray diffractions (XRD) indicate that the intermetallic compounds of lanthanum are formed on Mg-Li alloy surface. Scanning electron microscopy (SEM) images show that the coating has different morphologies and special structures. The corrosion resistance was assessed by means of potentiodynamic polarization curves and electrochemical impedance spectra (EIS). The results indicate that this coating significantly reduces the corrosion rate of Mg-Li alloy in NaCl solution. A comparing experiment indicates that the coating prepared by microwave-assisted process has superior corrosion resistance to the coating obtained at room temperature.

The corrosion resistance of Nitinol alloy in simulated physiological solutions

International Nuclear Information System (INIS)

Milošev, Ingrid; Kapun, Barbara

2012-01-01

The corrosion behaviour of Nitinol alloy containing nearly equi-atomic composition of nickel and titanium and its constituent metals (nickel and titanium) was investigated in simulated Hanks physiological solution (pH value 7.5) and pH modified simulated Hanks physiological solution (pH values 4.5 and 6.5) and by electrochemical method of anodic potentiodynamic polarization at 37 °C. In this chloride-rich medium the corrosion stability of Nitinol is limited by the susceptibility to localized corrosion and is in that sense more similar to nickel than to titanium. The corrosion stability of Nitinol is strongly dependent on the surface preparation—grinding, polishing or chemical etching. Whereas a ground surface is not resistant to localized corrosion, polished and chemically etched surfaces are resistant to this type of corrosion attack. The reasons for this behaviour were investigated through metallurgical, topographical and chemical properties of the surface as a function of surface preparation. For that purpose, scanning electron microscopy combined with chemical analysis, confocal microscopy and X-ray photoelectron spectroscopy were used. The surface roughness decreased in the following order: chemically etched > ground > polished surface. Besides differences in topography, distinct differences in the chemical composition of the outermost surface are observed. Ground, rough surfaces comprised mainly titanium oxides and small amounts of nickel metal. Chemically etched and, especially, polished surfaces are composed of a mixture of titanium, nickel and titanium oxides, as studied by angle resolved X-ray photoelectron spectroscopy. These results emphasize the importance of detailed investigation of the metal surface since small differences in surface preparation may induce large differences in corrosion stability of material when exposed to corrosive environments. - Highlights: ► The corrosion resistance of Nitinol is dependent on the surface preparation. �

Corrosion resistance of the welded AISI 316L after various surface treatments

Directory of Open Access Journals (Sweden)

Tatiana Liptáková

2014-01-01

Full Text Available The main aim of this work is to monitor the surface treatment impact on the corrosion resistance of the welded stainless steel AISI 316L to local corrosion forms. The excellent corrosion resistance of austenitic stainless steel is caused by the existence of stable, thin and well adhering passive layer which quality is strongly influenced by welding. Therefore surface treatment of stainless steel is very important with regard to its local corrosion susceptibility Surfaces of welded stainless steel were treated by various mechanical methods (grinding, garnet blasting. Surface properties were studied by SEM, corrosion resistance was evaluated after exposition tests in chlorides environment using weight and metalographic analysis. The experimental outcomes confirmed that the mechanical finishing has a significant effect on the corrosion behavior of welded stainless steel AISI 316L.

Effects of cathode current density on structure and corrosion resistance of plasma electrolytic oxidation coatings formed on ZK60 Mg alloy

International Nuclear Information System (INIS)

Su Peibo; Wu Xiaohong; Guo Yun; Jiang Zhaohua

2009-01-01

Current density is a key factor in plasma electrolytic oxidation (PEO) process. The aim of this paper is to study the effects of cathode current density on the composition, morphology, and corrosion resistance of ceramic coatings on ZK60 magnesium alloy prepared through bi-polar plasma electrolytic oxidation in Na 3 PO 4 solution. The phase composition, morphology, and corrosion resistance were studied by X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), Electrochemical Impedance Spectroscopy (EIS) and potentiodynamic polarization in 3.5% NaCl solution. It is found that the as-produced coatings are only composed of MgO. The increase of cathode current density made the coatings less porous and more compact. Analysis of EIS and potentiodynamic polarization technique on the samples shows that the corrosion resistance of the coated samples is better than that of ZK60 magnesium alloy, and that a bigger cathode current density can improve the corrosion resistance of as-prepared coatings.

Enamel coated steel reinforcement for improved durability and life-cycle performance of concrete structures: microstructure, corrosion, and deterioration

Science.gov (United States)

Tang, Fujian

This study is aimed (a) to statistically characterize the corrosion-induced deterioration process of reinforced concrete structures (concrete cracking, steel mass loss, and rebar-concrete bond degradation), and (b) to develop and apply three types of enamel-coated steel bars for improved corrosion resistance of the structures. Commercially available pure enamel, mixed enamel with 50% calcium silicate, and double enamel with an inner layer of pure enamel and an outer layer of mixed enamel were considered as various steel coatings. Electrochemical tests were respectively conducted on steel plates, smooth bars embedded in concrete, and deformed bars with/without concrete cover in 3.5 wt.% NaCl or saturated Ca(OH)2 solution. The effects of enamel microstructure, coating thickness variation, potential damage, mortar protection, and corrosion environment on corrosion resistance of the steel members were investigated. Extensive test results indicated that corrosion-induced concrete cracking can be divided into four stages that gradually become less correlated with corrosion process over time. The coefficient of variation of crack width increases with the increasing level of corrosion. Corrosion changed the cross section area instead of mechanical properties of steel bars. The bond-slip behavior between the corroded bars and concrete depends on the corrosion level and distribution of corrosion pits. Although it can improve the chemical bond with concrete and steel, the mixed enamel coating is the least corrosion resistant. The double enamel coating provides the most consistent corrosion performance and is thus recommended to coat reinforcing steel bars for concrete structures applied in corrosive environments. Corrosion pits in enamel-coated bars are limited around damage locations.

Effect of tempering on corrosion resistance of cast aluminium bronzes

International Nuclear Information System (INIS)

Aaltonen, P.; Klemetti, K.; Haenninen, H.

1985-01-01

The subject of this study is corrosion resistance of aluminium bronzes, which are copper base alloys containing aluminium up to 12% with additions of nickel, iron and manganese. The main conclutions that can be drawn are: (1) The dealloying corrosion resistance of nickel-aluminium bronze is much better than that of aluminium bronze with iron and manganese additions, but it is not immune; (2) The dealloying corrosion resistance of aluminium bronzes can be improved by appropiate heat treatments. The best properties were obtained by temperering between 600 and 800 deg C, depending on the initial microstructure; (3) In crevice conditions, where local acidification can occur, dealloying of aluminium bronzes is a consequence of the preferential attack of aluminium-rich phases. By appropriate tempering, a uniform distribution of aluminium-rich phases is obtained and the continous path for selective corrosion is not formed

Corrosion resistance of metals and alloys in molten alkalies

International Nuclear Information System (INIS)

Zarubitskij, O.G.; Dmitruk, B.F.; Minets, L.A.

1979-01-01

Literature data on the corrosion of non-ferrous and noble metals, iron and steels in the molten alkalis and mixtures of their base are presented. It is shown that zirconium, niobium and tantalum are characterized by high corrosion stability in the molten NaOH. Additions of NaOH and KOH to the alkali chloride melts result in a 1000 time decrease of zirconium corrosion rate at 850 deg. The data testify to the characteristic passivating properties of OH - ions; Mo and W do not possess an ability to selfpassivation in hydroxide melts. Corrosion resistance of carbon and chromium-nickel steels in hydroxide melts depends considerably on the temperature, electrolyte composition and atmosphere over them. At the temperatures up to 600 deg C chromium-nickel steel is corrosion resistant in the molten alkali only in the inert atmosphere. Corrosion rate of chromium-nickel alloy is the lower the less chromium and the more nickel it contains. For the small installations the 4Kh18N25S2 and Kh23N28M3D3T steels can be recommended

Strong, corrosion-resistant aluminum tubing

Science.gov (United States)

Reed, M. W.; Adams, F. F.

1980-01-01

When aluminum tubing having good corrosion resistance and postweld strength is needed, type 5083 alloy should be considered. Chemical composition is carefully controlled and can be drawn into thin-wall tubing with excellent mechanical properties. Uses of tubing are in aircraft, boats, docks, and process equipment.

Corrosion resistance and microstructure characterization of rare-earth-transition metal-aluminum-magnesium alloys

International Nuclear Information System (INIS)

Banczek, E.P.; Zarpelon, L.M.C.; Faria, R.N.; Costa, I.

2009-01-01

This paper reports the results of investigation carried out to evaluate the corrosion resistance and microstructure of some cast alloys represented by the general formula: La 0.7-x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x = 0, 0.1, 0.3, 0.5, and 0.7). Scanning electron microscopy (SEM) and electrochemical methods, specifically, polarization curves and electrochemical impedance spectroscopy (EIS), have been employed in this study. The effects of Pr substitution on the composition of the various phases in the alloys and their corrosion resistance have been studied. The electrochemical results showed that the alloy without Pr and the one with total La substitution showed the highest corrosion resistance among the studied alloys. The corrosion resistance of the alloys decreased when Pr was present in the lowest concentrations (0.1 and 0.3), but for higher Pr concentrations (0.5 and 0.7), the corrosion resistance increased. Corrosion occurred preferentially in a Mg-rich phase.

Is cell viability always directly related to corrosion resistance of stainless steels?

Science.gov (United States)

Salahinejad, E; Ghaffari, M; Vashaee, D; Tayebi, L

2016-05-01

It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn-Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn-Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. Copyright © 2016 Elsevier B.V. All rights reserved.

Plasma nitrocarburizing process - a solution to improve wear and corrosion resistance

International Nuclear Information System (INIS)

Joseph, Alphonsa J.; Ghanshyam, J.; Mukherjee, S.

2015-01-01

To prevent wear and corrosion problems in steam turbines, coatings have proved to have an advantage of isolating the component substrate from the corrosive environment with minimal changes in turbine material and design. Diffusion based coatings like plasma nitriding and plasma nitrocarburizing have been used for improving the wear and corrosion resistance of components undergoing wear during their operation. In this study plasma nitrocarburizing process was carried out on ferritic alloys like ASTM A182 Grade F22 and ATM A105 alloy steels and austenitic stainless steels like AISI 304 and AISI 316 which are used to make trim parts of control valves used for high pressure and high temperature steam lines to enhance their wear and corrosion resistance properties. The corrosion rate was measured by a potentiodynamic set up and salt spray unit in two different environments viz., tap water and 5% NaCl solutions. The Tafel plots of ferritic alloys and austenitic stainless steels show that plasma nitrocarburizing process show better corrosion resistance compared to that of the untreated steel. It was found that after plasma nitrocarburizing process the hardness of the alloy steels increased by a factor of two. The corrosion resistance of all the steels mentioned above improved in comparison to the untreated steels. This improvement can be attributed to the nitrogen and carbon incorporation in the surface of the material. This process can be also applied to components used in nuclear industries to cater to the wear and corrosion problems. (author)

Corrosion resistance of biomimetic calcium phosphate coatings on magnesium due to varying pretreatment time

Energy Technology Data Exchange (ETDEWEB)

Waterman, J., E-mail: jay.waterman@pg.canterbury.ac.nz [Department of Mechanical Engineering, University of Canterbury, Christchurch (New Zealand); Pietak, A. [Department of Anatomy and Structural Biology, University of Otago, Dunedin (New Zealand); Birbilis, N. [Department of Materials Engineering, Monash University (Australia); Woodfield, T. [Department of Mechanical Engineering, University of Canterbury, Christchurch (New Zealand); Department of Orthopaedic Surgery, University of Otago, Christchurch (New Zealand); Dias, G. [Department of Anatomy and Structural Biology, University of Otago, Dunedin (New Zealand); Staiger, M.P., E-mail: mark.staiger@canterbury.ac.nz [Department of Mechanical Engineering, University of Canterbury, Christchurch (New Zealand)

2011-12-15

Calcium phosphate coatings were prepared on magnesium substrates via a biomimetic coating process. The effects of a magnesium hydroxide pretreatment on the formation and the ultimate corrosion protection of the coatings were studied. The pretreatment layer was found to affect the amount of defects present in the coatings. Corrosion resistance of the coatings was studied in vitro using two simulated body fluids, 0.8% NaCl and Hanks solution. In NaCl, the resistance to corrosion of all samples decreases with time as corrosion proceeded through cracks and other defects in the coatings. Samples with no pretreatment displayed the highest corrosion resistance as these samples had the fewest defects in the coating. However, in Hanks solution, corrosion resistance increased with time due to additional nucleation of calcium phosphate from the fluid on to the substrate. In this solution, additional pretreatment time was beneficial to the overall corrosion resistance.

Improvement of pitting corrosion resistance of AISI 304L stainless steel by nano-pulsed laser surface melting

International Nuclear Information System (INIS)

Pacquentin, W.; Blanc, C.; Caron, N.; Thro, P.Y.; Cheniere, A.; Tabarant, M.; Moutiers, G.; Miserque, F.; Plouzennec, H.; Oltra, R.

2013-01-01

The stainless steel 304L is widely used, however, in particular conditions, it may be sensitive to pitting corrosion. Nano-pulsed laser surface melting is a surface treatment which allows improving the corrosion resistance of this steel. This treatment consists in focusing a laser beam on the surface of the material, involving its quite immediately melting through a few microns depth, then an ultra-fast solidification occurs with cooling rate about 1011 K/s. The laser parameters control the modifications of the physico-chemical properties. In particular, we studied the influence of the impacts overlap of an ytterbium laser-fiber on the corrosion resistance of a 304L stainless steel in conditions of an aerated and agitated solution of NaCl (concentration of 30 g/L). We obtained an increase of the pitting potential of 220 mV, highlighting an improvement of the corrosion resistance. The study of the chemical and structural modifications is not enough to explain the improvement of the corrosion resistance. Other phenomena must be taken into account, as the quality of the oxide layer, in terms of physico-chemical and mechanical properties. (authors)

Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

International Nuclear Information System (INIS)

Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

2011-01-01

Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

Science.gov (United States)

Lowell, C. E.; Deadmore, D. L.

1977-01-01

Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

Critical Study of Corrosion Damaged Concrete Structures

OpenAIRE

Sallehuddin Shah Ayop; John Cairns

2013-01-01

Corrosion of steel reinforcement in concrete is one of the major problems with respect to the durability of reinforced concrete structures. The degradation of the structure strength due to reinforcement corrosion decreases its design life. This paper presents the literature study on the influence of the corrosion on concrete structure starting from the mechanism of the corrosion until the deterioration stage and the structural effects of corrosion on concrete structures.

Fabrication of Poly(o/m-Toluidine–SiC/Zinc Bilayer Coatings and Evaluation of Their Corrosion Resistances

Directory of Open Access Journals (Sweden)

Chuanbo Hu

2018-05-01

Full Text Available The purpose of this research was to study the structure and corrosion resistance of poly(o/m-toluidine-SiC/zinc (Zn bilayer coatings. Poly(o/m-toluidine films, such as poly(o-toluidine (POT and poly(m-toluidine (PMT, were chemically deposited on the surface of composite SiC/Zn coating using the solution evaporation method. The structures of poly(o/m-toluidine were characterized by various optic techniques and the electrochemical behavior was studied by cyclic voltammetry (CV. The structures and morphologies of the SiC/Zn coating were detected by Fourier transformation infrared spectroscopy (FTIR, X-ray diffraction (XRD, energy dispersive spectrometer (EDS, and scanning electron microscopy (SEM. Thereafter, the corrosion resistances of electrodeposited and bilayer coatings were investigated in 3.5% NaCl solution by electrochemical corrosion techniques and an accelerated immersion test. The results showed that the outer POT film exhibits a lower corrosion behavior with respect to PMT, which significantly reduces the corrosion rate of SiC/Zn coating and prolongs the service life of the zinc matrix. The conclusion demontrates that the stronger adsorptive POT film ensures the formed POT–SiC/Zn bilayer coatings possess a compact and low-defect surface, which facilitates POT film to develop its excellent barrier and passivation properties against corrosion.

Mechanism and degree of chemical elements effect on atmosphere corrosion resistance of steels

International Nuclear Information System (INIS)

Vu Din' Vuj

1991-01-01

It follows from the proposed regression equations that falourable effect of chemical elements on steel resistance to atmospheric corrosion is determined by their ability to increase interatom bond stability in iron crystal lattice and form corrosion products with high protection properties. Element positive influence on steel corrosion resistance decreases in the following order: S, P, Si, Mn, Cu, Cr, Ni, C in semiurban tropical atmosphere and S, Mn, Sr, Cu, Ni, Cr in coastal atmosphere. In the latter case C increases corrosion in a greater degree as compared to P. Small ammounts of Mo decrease steel resistance in semiurban atmosphere and almost do not influence it in the coastal one. Possible mechanisms of individual element influence on steel corrosion resistance are considered

Mathematical modeling for corrosion environment estimation based on concrete resistivity measurement directly above reinforcement

International Nuclear Information System (INIS)

Lim, Young-Chul; Lee, Han-Seung; Noguchi, Takafumi

2009-01-01

This study aims to formulate a resistivity model whereby the concrete resistivity expressing the environment of steel reinforcement can be directly estimated and evaluated based on measurement immediately above reinforcement as a method of evaluating corrosion deterioration in reinforced concrete structures. It also aims to provide a theoretical ground for the feasibility of durability evaluation by electric non-destructive techniques with no need for chipping of cover concrete. This Resistivity Estimation Model (REM), which is a mathematical model using the mirror method, combines conventional four-electrode measurement of resistivity with geometric parameters including cover depth, bar diameter, and electrode intervals. This model was verified by estimation using this model at areas directly above reinforcement and resistivity measurement at areas unaffected by reinforcement in regard to the assessment of the concrete resistivity. Both results strongly correlated, proving the validity of this model. It is expected to be applicable to laboratory study and field diagnosis regarding reinforcement corrosion. (author)

Nanostructure and Properties of Corrosion Resistance in C+Ti Multi-Ion-Implanted Steel

Institute of Scientific and Technical Information of China (English)

张通和; 吴瑜光; 刘安东; 张旭; 王晓妍

2003-01-01

The corrosion and pitting corrosion resistance of C+ Ti dual and C+Ti+C ternary implanted H13 steel were studied by using a multi-sweep cyclic voltammetry and a scanning electron microscope. The effects of phase formation on corrosion and pitting corrosion resistance were explored. The x-ray diffraction analysis shows that the nanometer-sized precipitate phases consist of compounds of Fe2 Ti, TiC, Fe2C and Fe3 C in dual implanted layer and even in ternary implanted layer. The passivation layer consists of these nanometer phases. It has been found that the corrosion and pitting corrosion resistance of dual and ternary implanted H13 steel are improved extremely. The corrosion resistance of ternary implanted layer is better than that of dual implantations and is enhanced with the increasing ion dose. When the ion dose of Ti is 6 × 1017/cm2 in the ternary implantation sample, the anodic peak current density is 95 times less than that of the H13 steel. The pitting corrosion potential of dual and ternary implantation samples is in the range from 55mV to 160mV which is much higher than that of the H13 steel. The phases against the corrosion and pitting corrosion are nanometer silkiness phases.

A study of the effect of clinical washing decontamination process on corrosion resistance of Martensitic Stainless Steel 420.

Science.gov (United States)

Xu, Yunwei; Huang, Zhihong; Corner, George

2016-09-28

Corrosion of surgical instruments provides a seat for contamination and prevents proper sterilisation, placing both patients and medical staff at risk of infection. Corrosion can also compromise the structural integrity of instruments and lead to mechanical failure in use. It is essential to understand the various factors affecting corrosion resistance of surgical instruments and how it can be minimised.This paper investigates the effect on corrosion resistance from the clinical washing decontamination (WD) process, specifically by studying the changes in surface roughness and Cr/Fe ratio. Results indicate that the WD process provides a positive effect on smooth polished samples, while a lesser positive effect was observed on rough reflection reduced samples.

Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

International Nuclear Information System (INIS)

Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

2014-01-01

Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

Corrosion Resistance Of Electroless Ni-P/Cu/Ni-P Multilayer Coatings

Directory of Open Access Journals (Sweden)

Zhao G.L.

2015-06-01

Full Text Available Ni-P/Cu/Ni-P multilayer coatings were prepared by deposition of Cu layer between two Ni–P layers. The Cu layer was deposited by metal displacement reaction between Cu2+ and Fe atoms. Corrosion behavior of single-layer Ni-P coatings, double-layer Ni-P/Cu coatings, and three-layer Ni-P/Cu/Ni-P coatings were investigated by electrochemical tests in 3.5% NaCl solution. The three-layer coatings exhibited more positive Ecorr and decreased Icorr compared with conventional single-layer Ni-P coatings, which indicated an improved corrosion resistance. The polarization curves of the three-layer coatings were characterized by two passive regions. The improved corrosion resistance was not only attributed to the function of the blocked pores of Cu. The Cu interlayer also acted as a sacrificial layer instead of a barrier in the coatings, which altered the corrosion mechanism and further improved the corrosion resistance of the coatings.

Corrosion Resistance of Co-Cr-Mo Alloy Used in Dentistry

Directory of Open Access Journals (Sweden)

Łukaszczyk A.

2015-04-01

Full Text Available The presented paper studies the effect of the casting technology on the corrosion resistance of Co-Cr-Mo alloy. The investigations were conducted on a commercial alloy with the brand name ARGELOY N.P SPECIAL (Co-Cr-Mo produced by Argen as well as the same alloy melted and cast by the lost wax casting method performed by a dental technician. The corrosion behavior of the dental alloys in an artificial saliva was studied with the use of the following electrochemical techniques: open circuit potential and voltammetry. After the electrochemical tests, studies of the surface of the examined alloys were performed by means of a scanning electron microscope with an X-ray microanalyzer. The results of the electrochemical studies show that the dependence of the corrosion resistance on the microstructure associated with the recasting process is marginal. The results of the electrochemical studies of the considered alloy clearly point to their good corrosion resistance in the discussed environment.

Effect of heat treatment on the grooving corrosion resistance of ERW pipes

International Nuclear Information System (INIS)

Lee, Jong Kwon; Lee, Jae Young; Lim, Soo Hyun; Park, Ji Hwan; Seo, Bo Min; Kim, Seon Hwa

2002-01-01

The v-sharp grooving corrosion of ERW(electrical resistance welding) steel pipes limited their wide application in the industry in spite of their high productivity and efficiency. The grooving corrosion is caused mainly by the different microstructures between the matrix and weld that is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. Even though the diminishing of sulfur content is most effective to decrease the susceptibility of grooving corrosion, it requires costly process. In this study, improvement of grooving corrosion resistance was pursuited by post weld heat treatment in the temperature range between 650 .deg. C and 950 .deg. C. Also, the effect of heat input in the welding was investigated. By employing chromnoamperometry and potentiodynamic experiment, the corrosion rate and grooving corrosion index(α) were obtained. It was found that heat treatment could improve the grooving corrosion resistance. Among them, the heat treated at 900 .deg. C and 950 .deg. C had excellent grooving corrosion resistance. The index of heat treated specimen at 900 .deg. C and 950 .deg. C were 1.0, 1.2, respectively, which are almost immune to the grooving corrosion. Potential difference after the heat treatment, between base and weld metal was decreased considerably. While the as-received one measured 61∼71 mV, that of the 900 .deg. C heat treated steel pipe measured only 10mV. The results were explained and discussed

A study of the evolution of rust on Mo–Cu-bearing fire-resistant steel submitted to simulated atmospheric corrosion

International Nuclear Information System (INIS)

Hao Long; Zhang Sixun; Dong Junhua; Ke Wei

2012-01-01

Highlights: ► The rusting evolution of a Mo–Cu-bearing fire-resistant steel in a simulated industrial atmosphere was investigated. ► The rusting evolution of the steel is related to the rust composition, structure, and electrochemical characteristics. ► Increased content of α-FeOOH and decreased γ-FeOOH and Fe 3 O 4 indicate the enhanced resistance of the rust. ► Mo and Cu are involved in the formation of molybdate and Cu(I)-bearing compounds in the rust. - Abstract: The corrosion evolution of a Mo–Cu-bearing fire-resistant steel in a simulated industrial atmosphere was investigated by corrosion weight gain, XRD, EPMA, XPS, and polarization curves. The results indicate that the corrosion kinetics is closely related to the rust composition and electrochemical properties. As the corrosion proceeds, the relative content of γ-FeOOH and Fe 3 O 4 decreases and α-FeOOH increases, and the rust layer becomes compact and adherent to steel substrate. Molybdenum and copper enrich in the inner rust layer, especially at the bottom of the corrosion nest, forming non-soluble molybdate and Cu(I)-bearing compounds responsible for enhanced corrosion resistance of the rust layer.

Effect of the low temperature ion nitriding on the wear and corrosion resistance of 316L austenitic stainless steel biomaterials

International Nuclear Information System (INIS)

Sudjatmoko; Bambang Siswanto; Wirjoadi; Lely Susita RM

2012-01-01

In the present study has been completed done the ion nitriding process and characterization of the 316L SS samples. The ion nitriding process has been conducted on the samples for nitriding temperature variation of 350, 400, 450, 500, and 550 °C, the optimum nitrogen gas pressure of 1.8 mbar and optimum nitriding time of 3 hours. The micro-structure, elemental composition and the phase structure of the nitride layer formed on the surface of samples were observed using the techniques of SEM-EDAX and XRD, respectively. It is known that a thin layer of iron nitrides has been formed on the surface of the samples. Iron nitride layer has a phase structure including ε-Fe_2_-_3N, γ'-Fe_4N, CrN, Cr_2N and expanded austenite γN. The characterization results of the wear resistance of the 316L SS samples showed an increasing of about 2.6 times the wear resistance of standard samples after nitriding temperature of 350 °C. From the corrosion test by using the Hanks solution was obtained 29.87 mpy corrosion rate or the increasing of corrosion resistance of about 137%. Thus it can be seen that by using ion nitriding technique the iron nitride layer has been formed on the surface of the 316L SS samples, and they have an excellent properties of wear resistance and corrosion resistance, which were caused especially due to the formation of an expanded austenite γN. Properties of the high hardness and has the good corrosion resistance, especially due to the formation of iron nitride and expanded austenite phases γN at low temperature nitriding process. (author)

Corrosion resistant metallic glasses for biosensing applications

Science.gov (United States)

Sagasti, Ariane; Lopes, Ana Catarina; Lasheras, Andoni; Palomares, Verónica; Carrizo, Javier; Gutierrez, Jon; Barandiaran, J. Manuel

2018-04-01

We report the fabrication by melt spinning, the magnetic and magnetoelastic characterization and corrosion behaviour study (by potentiodynamic methods) of an Fe-based, Fe-Ni-Cr-Si-B metallic glass to be used as resonant platform for biological and chemical detection purposes. The same study has been performed in Fe-Co-Si-B (with excellent magnetoelastic properties) and Fe-Ni-B (with good corrosion properties due to the substitution of Co by Ni) composition amorphous alloys. The well-known, commercial metallic glass with high corrosion resistance Metglas 2826MB®(Fe40Ni38Mo4B18), widely used for such biological and chemical detection purposes, has been also fully characterized and used as reference. For our Fe-Ni-Cr-Si-B alloy, we have measured values of magnetization (1.22 T), magnetostriction (11.5 ppm) and ΔE effect (6.8 %) values, as well as corrosion potential (-0.25 V), current density (2.54 A/m2), and polarization resistance (56.22 Ω.cm2) that make this composition very promising for the desired biosensing applications. The obtained parameters from our exhaustive characterization are compared with the values obtained for the other different composition metallic glasses and discussed in terms of Ni and Cr content.

Corrosion resistant metallic glasses for biosensing applications

Directory of Open Access Journals (Sweden)

Ariane Sagasti

2018-04-01

Full Text Available We report the fabrication by melt spinning, the magnetic and magnetoelastic characterization and corrosion behaviour study (by potentiodynamic methods of an Fe-based, Fe-Ni-Cr-Si-B metallic glass to be used as resonant platform for biological and chemical detection purposes. The same study has been performed in Fe-Co-Si-B (with excellent magnetoelastic properties and Fe-Ni-B (with good corrosion properties due to the substitution of Co by Ni composition amorphous alloys. The well-known, commercial metallic glass with high corrosion resistance Metglas 2826MB®(Fe40Ni38Mo4B18, widely used for such biological and chemical detection purposes, has been also fully characterized and used as reference. For our Fe-Ni-Cr-Si-B alloy, we have measured values of magnetization (1.22 T, magnetostriction (11.5 ppm and ΔE effect (6.8 % values, as well as corrosion potential (-0.25 V, current density (2.54 A/m2, and polarization resistance (56.22 Ω.cm2 that make this composition very promising for the desired biosensing applications. The obtained parameters from our exhaustive characterization are compared with the values obtained for the other different composition metallic glasses and discussed in terms of Ni and Cr content.

Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

International Nuclear Information System (INIS)

Zadorozne, N.S.; Rebak, Raul B.

2009-01-01

Ni-Cr-Mo alloys offer an outstanding corrosion resistance in a wide variety of highly-corrosive environments. This versatility is due to the excellent performance of nickel in hot alkaline solutions and the beneficial effect of chromium and molybdenum in oxidizing and reducing conditions, respectively. Alloy C-22 (22 % Cr-13 % Mo-3% W) is a well known versatile member of this family. Due to its excellent corrosion resistance in a wide variety of environments, Alloy C-22 has been selected for the fabrication of the corrosion-resistant outer shell of the high-level nuclear waste container. The increasing demand of the industry for corrosion resistant alloys with particular properties of corrosion and mechanical resistance has led to the development of new alloys. Alloy C-22HS (Ni-21 % Cr-17 % Mo) is a new high-strength corrosion resistant material recently developed and introduced into the market. This alloy provides a corrosion resistance comparable with that of other C-type alloys, and it can also be age hardened to effectively double its yield strength. HASTELLOY HYBRID-BC1 (Ni-22 % Mo-15 % Cr) is a new development intended for filling the gap between Ni-Mo and Ni-Cr-Mo alloys. This novel alloy is able to withstand HCl and H 2 SO 4 , even in the presence of dissolved oxygen and other oxidizing species. Its resistance to chloride-induced pitting corrosion, crevice corrosion and stress corrosion cracking is also remarkable. Thermal aging of Ni-Cr-Mo alloys leads to microstructure changes depending on the temperature range and exposure time at temperature. A Long Range Ordering (LRO) reaction can occur in the range of 350 C degrees to 600 C degrees, producing an ordered Ni 2 (Cr,Mo) phase. This ordering reaction does not seem to affect the corrosion resistance and produces only a slight loss in ductility. LRO transformation is homogeneous and has proven to be useful to fabricate the age-hard enable Alloy C22-HS. Tetrahedral Close Packed (TCP) phases, like μ, σ and

Effects of alloying elements on nodular and uniform corrosion resistance of zirconium-based alloys

International Nuclear Information System (INIS)

Abe, Katsuhiro

1992-01-01

The effects of alloying and impurity elements (tin, iron, chromium, nickel, niobium, tantalum, oxygen, aluminum, carbon, nitrogen, silicon, and phosphorus) on the nodular and uniform corrosion resistance of zirconium-based alloys were studied. The improving effect of iron, nickel and niobium in nodular corrosion resistance were observed. The uniform corrosion resistance was also improved by nickel, niobium and tantalum. The effects of impurity elements, nitrogen, aluminum and phosphorus were negligibly small but increasing the silicon content seemed to improve slightly the uniform corrosion resistance. Hydrogen pick-up fraction were not changed by alloying and impurity elements except nickel. Nickel addition increased remarkably hydrogen pick-up fraction. Although the composition of secondary precipitates changed with contents of alloying elements, the correlation of composition of secondary precipitates to corrosion resistance was not observed. (author)

Resistance to corrosion fatigue fracture in heat resistant steels and their welded joints

International Nuclear Information System (INIS)

Timofeev, B.T.; Fedorova, V.A.; Zvezdin, Yu.I.; Vajner, L.A.; Filatov, V.M.

1987-01-01

Experimental data on cyclic crack resistance of heat-resistant steels and their welded joints employed for production of the reactor bodies are for the first time generalized and systematized. The formula is suggested accounting for surface and inner defects to calculate the fatigue crack growth in the process of operation. This formula for surface defects regards also the effect of the corrosion factor. Mechanisms of the reactor water effect on the fatigue crack growth rate are considered as well as a combined effect of radiation and corrosive medium on this characteristic

Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

Science.gov (United States)

Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

2018-01-01

Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

International Nuclear Information System (INIS)

Shoesmith, D.W.; Ikeda, B.M.

1997-04-01

Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal's resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author)

Microbial corrosion resistance of galvanized coatings with 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one as a biocidal ingredient in electrolytes

International Nuclear Information System (INIS)

Zhai, Xiaofan; Myamina, Maria; Duan, Jizhou; Hou, Baorong

2013-01-01

Highlights: •Addition of DCOIT to zinc electrolyte increases current efficiency. •Zn deposited from electrolytes with DCOIT inhibits growth and metabolism of SRB. •DCOIT on coating surfaces influences the coating structure and morphology. •EIS and polarization results show good microbial-corrosion resistance in SRB. -- Abstract: Electrodeposition of galvanized coatings from electrolyte containing 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (DCOIT) can increase microbial corrosion resistance. Coatings were found to inhibit the growth and metabolism of sulphate-reducing bacteria (SRB). Open circuit potentials and corrosion rates of coupons revealed DCOIT effectively influences the coating property. Energy diffraction spectrum and infrared absorption spectra were used to detect DCOIT on the coating surface. Scanning electron microscopy and X-ray diffraction revealed morphological and structural modifications. Electrochemical impedance spectroscopy and polarization techniques determined the corrosion behaviour of coatings in SRB. Results showed coatings formed from electrolytes with DCOIT have improved microbial corrosion resistance and bactericidal action

The Enhancement of Mg Corrosion Resistance by Alloying Mn and Laser-Melting

Directory of Open Access Journals (Sweden)

Youwen Yang

2016-03-01

Full Text Available Mg has been considered a promising biomaterial for bone implants. However, the poor corrosion resistance has become its main undesirable property. In this study, both alloying Mn and laser-melting were applied to enhance the Mg corrosion resistance. The corrosion resistance, mechanical properties, and microstructure of rapid laser-melted Mg-xMn (x = 0–3 wt % alloys were investigated. The alloys were composed of dendrite grains, and the grains size decreased with increasing Mn. Moreover, Mn could dissolve and induce the crystal lattice distortion of the Mg matrix during the solidification process. Mn ranging from 0–2 wt % dissolved completely due to rapid laser solidification. As Mn contents further increased up to 3 wt %, a small amount of Mn was left undissolved. The compressive strength of Mg-Mn alloys increased first (up to 2 wt % and then decreased with increasing Mn, while the hardness increased continuously. The refinement of grains and the increase in corrosion potential both made contributions to the enhancement of Mg corrosion resistance.

CORROSION RESISTANT SOL–GEL COATING ON 2024-T3 ALUMINUM

Directory of Open Access Journals (Sweden)

S. Yazdani

2016-06-01

Full Text Available The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES, methanol (MeOH, and water (as 7M NH4OH at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM, and the composition was studied by Fourier transform infrared spectroscopy (FTIR.

Investigation on wear resistance and corrosion resistance of electron beam cladding co-alloy coating on Inconel617

Science.gov (United States)

Liu, Hailang; Zhang, Guopei; Huang, Yiping; Qi, Zhengwei; Wang, Bo; Yu, Zhibiao; Wang, Dezhi

2018-04-01

To improve surface properties of Inconel 617 alloy (referred to as 617 alloy), co-alloy coating metallurgically bonded to substrate was prepared on the surface of 617 alloy by electron beam cladding. The microstructure, phase composition, microhardness, tribological properties and corrosion resistance of the coatings were investigated. The XRD results of the coatings reinforced by co-alloy (Co800) revealed the presence of γ-Co, CoCx and Cr23C6 phase as matrix and new metastable phases of Cr2Ni3 and Co3Mo2Si. These hypoeutectic structures contain primary dendrites and interdendritic eutectics. The metallurgical bonding forms well between the cladding layer and the matrix of 617 alloy. In most studied conditions, the co-alloy coating displays a better hardness, tribological performance, i.e., lower coefficient of frictions and wear rates, corrosion resistance in 1 mol L‑1 HCl solution, than the 617 alloy.

Fabrication and Corrosion Resistance of Superhydrophobic Hydroxide Zinc Carbonate Film on Aluminum Substrates

Directory of Open Access Journals (Sweden)

Jin Liang

2013-01-01

Full Text Available Superhydrophobic hydroxide zinc carbonate (HZC films were fabricated on aluminum substrate through a convenient in situ deposition process. Firstly, HZC films with different morphologies were deposited on aluminum substrates through immersing the aluminum substrates perpendicularly into aqueous solution containing zinc nitrate hexahydrate and urea. Secondly, the films were then modified with fluoroalkylsilane (FAS: CH3(CF26(CH23Si(OCH33 molecules by immersing in absolute ethanol solution containing FAS. The morphologies, hydrophobicity, chemical compositions, and bonding states of the films were analyzed by scanning electron microscopy (SEM, water contact angle measurement (CA, Fourier transform infrared spectrometer (FTIR, and X-ray photoelectron spectroscopy (XPS, respectively. It was shown by surface morphological observation that HZC films displayed different microstructures such as microporous structure, rose petal-like structure, block-shaped structure, and pinecone-like structure by altering the deposition condition. A highest water contact angle of 156.2° was obtained after FAS modification. Moreover, the corrosion resistance of the superhydrophobic surface on aluminum substrate was investigated using electrochemical impedance spectroscopy (EIS measurements. The EIS measurements’ results revealed that the superhydrophobic surface considerably improved the corrosion resistance of aluminum.

Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

Energy Technology Data Exchange (ETDEWEB)

Gopi, D., E-mail: dhanaraj_gopi@yahoo.com [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Centre for Nanoscience and Nanotechnology, Periyar University, Salem 636 011, Tamilnadu (India); Rajeswari, D. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); Ramya, S. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Sekar, M. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); R, Pramod; Dwivedi, Jishnu [Industrial and Medical Accelerator Section, Raja Ramanna Centre for Advanced Technology, Indore 452 013, Madhya Pradesh (India); Kavitha, L., E-mail: louiskavitha@yahoo.co.in [Centre for Nanoscience and Nanotechnology, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); Ramaseshan, R. [Thin film and Coatings Section, Surface and Nanoscience Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

2013-12-01

The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

Science.gov (United States)

Gopi, D.; Rajeswari, D.; Ramya, S.; Sekar, M.; R, Pramod; Dwivedi, Jishnu; Kavitha, L.; Ramaseshan, R.

2013-12-01

The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

Energy Technology Data Exchange (ETDEWEB)

Shoesmith, D W; Ikeda, B M

1997-04-01

Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal`s resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author) 114 refs., 1 tab., 18 figs.

Corrosion resistant structural materials for use in lithium fluoride molten salts and thermonuclear device using it

International Nuclear Information System (INIS)

Kawamura, Kazutaka; Takagi, Ryuzo.

1987-01-01

Purpose: To provide blanket materials for thermo nuclear devices and structural materials for containers with less MHD effect and good heat exchanging efficiency. Constitution: LiF-PbF 2 is used as the liquid blanket material for moderating the MHD effect. That is, the lithium compound, in the form of a fluoride, can be made easily liquefiable being and PbF 2 is added for lowering the melting point. The reason of using the fluoride is that fluorine material is less activated by the adsorption of neutrons. Copper, phosphor bronze, nickel or nickel-based alloy, e.g., Monel metal is used as corrosion resistant structural material to LiF-PbF 2 molten salts. Use of copper as the low activating structural material can provide an excellent effect also in view of the maintenance and, further, a series of processes for purifying, separating injecting and recoverying tritium can be conducted safely and stationarily without contaminating the circumferences. (Kamimura, M.)

Corrosion resistance and biocompatibility of titanium surface coated with amorphous tantalum pentoxide

Energy Technology Data Exchange (ETDEWEB)

Sun, Ying-Sui [Department of Oral Biology, National Yang-Ming University, Taipei, Taiwan (China); Chang, Jean-Heng [Dental Department, Cheng Hsin General Hospital, Taipei, Taiwan (China); Huang, Her-Hsiung, E-mail: hhhuang@ym.edu.tw [Department of Dentistry, National Yang-Ming University, Taipei, Taiwan (China); Department of Dentistry, Taipei City Hospital, Taipei, Taiwan (China); Department of Stomatology, Taipei Veterans General Hospital, Taipei, Taiwan (China)

2013-01-01

Tantalum pentoxide (Ta{sub 2}O{sub 5}) possesses good corrosion resistance and biocompatibility. This study aimed to improve the corrosion resistance and biocompatibility of titanium (Ti) by coating it with an amorphous Ta{sub 2}O{sub 5} surface layer. An amorphous Ta{sub 2}O{sub 5} layer was prepared on the Ti surface using a simple hydrolysis–condensation process at room temperature. The surface characteristics of the test specimens were analyzed using X-ray photoelectron spectroscopy, glancing angle X-ray diffraction, field emission scanning electron microscopy, and contact angle measurements. The corrosion resistance of the test specimens was evaluated from the potentiodynamic polarization curves and ion release measurements in simulated blood plasma (SBP). The biocompatibility of the test specimens was evaluated in terms of the protein (albumin) adsorption, cell adhesion, and cell growth of human bone marrow mesenchymal stem cells (hBMSCs). The amorphous Ta{sub 2}O{sub 5} layer with a porous micro-/nano-scale topography, which was deposited on the Ti surface using a simple hydrolysis–condensation process, increased the corrosion resistance (i.e., increased the corrosion potential and decreased the anodic current and ion release) of the Ti in the SBP and improved the surface wettability, albumin adsorption, and cell adhesion. We conclude that the presence of an amorphous Ta{sub 2}O{sub 5} layer on the Ti surface increased the corrosion resistance and biocompatibility of Ti. - Highlights: ► Amorphous Ta{sub 2}O{sub 5} layer was coated on Ti using simple hydrolysis–condensation process. ► Ta{sub 2}O{sub 5} surface layer showed a micro-/nano-scale porous topography. ► Ta{sub 2}O{sub 5} layer enhanced wettability and corrosion resistance of Ti. ► Ta{sub 2}O{sub 5} layer enhanced protein adsorption, cell adhesion, and cell proliferation of Ti.

On the corrosion resistance of 01Kh25 ferritic steel

International Nuclear Information System (INIS)

Eremeeva, R.A.; Koval', E.K.

1989-01-01

Effect of non-ferrous metal ions on corrosion behaviour of 01Kh25 specific low carbon steel as compared to austenitic 12Kh18N10T and 06KhN28MDT steels in boiling solutions of sulfuric and nitric acids and their mixture is studied. Compositions initating commercial ones are chosen the media. It is shown that trough corrosion resistance of 01Kh25 steel in 10% H 2 SO 4 is two order below 06KhN28MDT austenitic steel in presence of Cu 2+ ions as a result of the surface passivation corrosion resistance of ferritic steel is an order higher the austenitic ones. Ferrite steel resistance in the nitric acid and its mixture with sulfuric acid is five timesas much as in 12Kh18N10T austenitic steel

Passive behaviour of alloy corrosion-resistant steel Cr10Mo1 in simulating concrete pore solutions with different pH

International Nuclear Information System (INIS)

Ai, Zhiyong; Jiang, Jinyang; Sun, Wei; Song, Dan; Ma, Han; Zhang, Jianchun; Wang, Danqian

2016-01-01

Highlights: • A new alloy corrosion-resistant steel Cr10Mo1 is developed for reinforcing rebar of concrete in severe environments. • The effects of pH on the passive behaviour of Cr10Mo1 steel compared with plain carbon steel were studied systematically by electrochemical techniques and surface analysis. • The mechanism for self-reinforcing passivity against carbonation of the corrosion-resistant steel is revealed. - Abstract: The passive behaviour of new alloy corrosion-resistant steel Cr10Mo1 and plain carbon steel (as a comparison) in simulating concrete pore solutions of different pH (ranging from 13.5 to 9.0) under open circuit potential conditions, was evaluated by various electrochemical techniques: potentiodynamic polarization, capacitance measurements and electrochemical impedance spectroscopy. The chemical composition and structure of passive films were investigated by X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectroscopy (SIMS). The electrochemical responses of passive films show that Cr10Mo1 steel has an increasing passivity with pH decreasing while carbon steel dose conversely, revealing carbonation does no negative effect on passivation of the corrosion-resistant steel. SIMS reveals that the passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer mainly consisting of Fe oxides and hydroxides, and an inner layer enriched in Cr species, while only a Fe-concentrated layer for carbon steel. According to the XPS analysis results, as the pH decreases, more stable and protective Cr oxides are enriched in the film on Cr10Mo1 steel while Fe oxides gradually decompose. Higher content of Cr oxides in the film layer provides Cr10Mo1 corrosion-resistant steel more excellent passivity at lower pH.

Passive behaviour of alloy corrosion-resistant steel Cr10Mo1 in simulating concrete pore solutions with different pH

Energy Technology Data Exchange (ETDEWEB)

Ai, Zhiyong, E-mail: 230139452@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); Jiang, Jinyang, E-mail: jiangjinyang16@163.com [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); Sun, Wei, E-mail: sunwei@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); Song, Dan, E-mail: songdancharls@hhu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); College of Mechanics and Materials, Hohai University, Nanjing 210098, Jiangsu (China); Ma, Han, E-mail: mahan-iris@shasteel.cn [Research Institute of Jiangsu Shasteel Iron and Steel, Zhangjiagang 215625, Jiangsu (China); Zhang, Jianchun, E-mail: Zhangjc-iris@shasteel.cn [Research Institute of Jiangsu Shasteel Iron and Steel, Zhangjiagang 215625, Jiangsu (China); Wang, Danqian, E-mail: wonderbaba@126.com [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China)

2016-12-15

Highlights: • A new alloy corrosion-resistant steel Cr10Mo1 is developed for reinforcing rebar of concrete in severe environments. • The effects of pH on the passive behaviour of Cr10Mo1 steel compared with plain carbon steel were studied systematically by electrochemical techniques and surface analysis. • The mechanism for self-reinforcing passivity against carbonation of the corrosion-resistant steel is revealed. - Abstract: The passive behaviour of new alloy corrosion-resistant steel Cr10Mo1 and plain carbon steel (as a comparison) in simulating concrete pore solutions of different pH (ranging from 13.5 to 9.0) under open circuit potential conditions, was evaluated by various electrochemical techniques: potentiodynamic polarization, capacitance measurements and electrochemical impedance spectroscopy. The chemical composition and structure of passive films were investigated by X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectroscopy (SIMS). The electrochemical responses of passive films show that Cr10Mo1 steel has an increasing passivity with pH decreasing while carbon steel dose conversely, revealing carbonation does no negative effect on passivation of the corrosion-resistant steel. SIMS reveals that the passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer mainly consisting of Fe oxides and hydroxides, and an inner layer enriched in Cr species, while only a Fe-concentrated layer for carbon steel. According to the XPS analysis results, as the pH decreases, more stable and protective Cr oxides are enriched in the film on Cr10Mo1 steel while Fe oxides gradually decompose. Higher content of Cr oxides in the film layer provides Cr10Mo1 corrosion-resistant steel more excellent passivity at lower pH.

Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

Science.gov (United States)

Aghion, E; Jan, L; Meshi, L; Goldman, J

2015-11-01

Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons. © 2014 Wiley Periodicals, Inc.

Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

Energy Technology Data Exchange (ETDEWEB)

Aghion, E., E-mail: egyon@bgu.ac.il; Perez, Y.

2014-10-15

Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

The Evaluation of the Corrosion Resistance of the Al-Si Alloys Antimony Alloyed

Directory of Open Access Journals (Sweden)

Svobodova J.

2014-06-01

Full Text Available This paper deals with the evaluation of the corrosion resistance of the Al-Si alloys alloyed with the different amount of antimony. Specifically it goes about the alloy AlSi7Mg0,3 which is antimony alloyed in the concentrations 0; 0,001; 0,005; 0,01 a 0,05 wt. % of antimony. The introduction of the paper is dedicated to the theory of the aluminium alloys corrosion resistance, testing and evaluation of the corrosion resistance. The influence of the antimony to the Al-Si alloys properties is described further in the introduction. The experimental part describes the experimental samples which were prepared for the experiment and further they were exposed to the loading in the atmospheric conditions for a period of the 3 months. The experimental samples were evaluated macroscopically and microscopically. The results of the experiment were documented and the conclusions in terms of the antimony impact to the corrosion resistance of the Al-Si alloy were concluded. There was compared the corrosion resistance of the Al-Si alloy antimony alloyed (with the different antimony content with the results of the Al-Si alloy without the alloying after the corrosion load in the atmospheric conditions in the experiment.

Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

OpenAIRE

URKHANOVA Larisa Alekseevna; LKHASARANOV Solbon Aleksandrovich; ROZINA Victoria Yevgenievna; BUYANTUEV Sergey Lubsanovich; BARDAKHANOV Sergey Prokopievich

2014-01-01

Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of ba...

Microstructure characterization and corrosion resistance properties of Pb-Sb alloys for lead acid battery spine produced by different casting methods

Science.gov (United States)

Baig, Muneer; Alam, Mohammad Asif; Alharthi, Nabeel

2018-01-01

The aim of this study is to find out the microstructure, hardness, and corrosion resistance of Pb-5%Sb spine alloy. The alloy has been produced by high pressure die casting (HPDC), medium pressure die casting (AS) and low pressure die casting (GS) methods, respectively. The microstructure was characterized by using optical microscopy and scanning electron microscopy (SEM). The hardness was also reported. The corrosion resistance of the spines in 0.5M H2SO4 solution has been analyzed by measuring the weight loss, impedance spectroscopy and the potentiodynamic polarization techniques. It has been found that the spine produced by HPDC has defect-free fine grain structure resulting improvement in hardness and excellent corrosion resistance. PMID:29668709

Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

International Nuclear Information System (INIS)

Przondziono, J; Szatka, W; Walke, W; Młynarski, R

2012-01-01

The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

Corrosion resistance of Mo-Fe-Ti alloy for overpack in simulating underground environment

Energy Technology Data Exchange (ETDEWEB)

Nishimura, Toshiyasu, E-mail: NISHIMURA.Toshiyasu@nims.go.jp [Structural metals Center, National Institute for Materials Science (NIMS), 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan)

2011-12-15

Highlights: Black-Right-Pointing-Pointer Aging heat-treated Mo-Fe-Ti alloy showed lower corrosion resistance than solution treated one, but much higher than pure Ti in EIS measurement. Black-Right-Pointing-Pointer As {alpha}-phases showed lower Mo content by TEM, they were preferentially dissolved from base metal in the corrosion test. Black-Right-Pointing-Pointer As Fe was involved in {beta} (b)-phase with Mo which increased the corrosion resistance, the addition of Fe did not decrease the corrosion resistance. - Abstract: In order to examine the application of Mo-Fe-Ti alloy for overpak, the corrosion resistance of heat-treated its alloys was investigated by electrochemical impedance spectroscopy (EIS) and transmission electron microscopy (TEM). The sample subjected to solution heat treatment (ST) had a single {beta} phase and samples subjected to aging heat treatment at 600-700 Degree-Sign C had {alpha} phase precipitation in {beta} phase. EIS results showed that the corrosion resistance of the aging heat-treated samples was lower than that of the ST sample, but much higher than that of pure Ti in 10% NaCl solution of pH 0.5 at 97 Degree-Sign C which simulating the crevice solution. Laser micrographs of the aging heat-treated samples indicated that {alpha} phase was caused selective dissolution in test solution. The TEM combined with EDAX (energy dispersive X-ray) analyses showed that {beta} phase matrix composed of 2.7 wt.% Mo and 4.8 wt.% Fe, and {alpha} phase composed of 0.7 wt.% Mo and 0.1 wt.% Fe in sample aged at 600 Degree-Sign C. Thus, Mo-poor {alpha} phase was selectively dissolved in a test solution. In EIS, the ST sample of only {beta} phase showed the highest resistance, and aging heat-treated samples containing {alpha} phase (0.7 wt.% Mo) showed higher values than pure Ti in the corrosion test. As Fe was involved in {beta} phase with Mo which increased remarkably the corrosion resistance, the addition of Fe did not decrease the corrosion resistance

Effect of Heat treatment on Hardness and Corrosion Resistance of Super Cast Iron

Energy Technology Data Exchange (ETDEWEB)

Lee, Roun; Kim, Young Sik [Andong National University, Andong (Korea, Republic of)

2014-07-15

In fossil-fuel-fired power plants, a variety of pollutants are produced from the combustion of conventional fuels such as coal, oil and gas. Major component of such pollution are ash and corrosive chemicals, which also destroy pumps and piping; by causing erosion/corrosion, pitting, and wear. In order to over come such damage, materials with high hardness and high corrosion resistance are needed. In this work, we melted super-cast-iron with excellent corrosion resistance and high hardness. To elucidate the effect of heat treatment, microstructural analysis, hardness measurement, and corrosion tests were performed. Test results revealed that the super-cast-iron had several tens better corrosion resistance than 316 L stainless steel, and it also had a high surface hardness (> HRC45). High hardness, in spite of its low carbon content (0.74%C), could resulted from a hardening heat treatment to precipitate sufficient Cr{sub 7}C{sub 3} and Cr{sub 2}3C{sub 6}. Also, it was concluded that the excellent corrosion resistance of the super-cast-iron was due to the increase of the relative chromium content by minimizing the carbon content, and by the enhancement of passive film by the addition of Cr, Mo, Cu, and W.

Corrosion resistance of metal materials for HLW canister

International Nuclear Information System (INIS)

Furuya, Takashi; Muraoka, Susumu; Tashiro, Shingo

1982-02-01

In order to verify the materials as an important artificial barrier for canister of vitrified high-level waste from spent fuel reprocessing, data and reports were researched on corrosion resistance of the materials under conditions from glass form production to final disposal. Then, in this report, investigated subjects, improvement methods and future subjects are reviewed. It has become clear that there would be no problem on the inside and outside corrosion of the canister during glass production, but long term corrosion and radiation effect tests and the vitrification methods would be subjects in future on interim storage and final disposal conditions. (author)

Development of weldable, corrosion-resistant iron-aluminide alloys

Energy Technology Data Exchange (ETDEWEB)

Maziasz, P.J.; Goodwin, G.M.; Wang, X.L. [Oak Ridge National Laboratory, TN (United States)

1995-05-01

Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

75 FR 55745 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

Science.gov (United States)

2010-09-14

... Products covered by this order are certain corrosion-resistant carbon steel flat products from Korea. These... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE...

Resistance to Corrosion of Reinforcement of High Volume Fly Ash Concrete

International Nuclear Information System (INIS)

Kwon, S. O.; Bae, S. H.; Lee, H. J.; Lee, K. M.; Jung, S. H.

2014-01-01

Due to the increasing of interest about the eco-friendly concrete, it is increased to use concretes containing by-products of industry such as fly ash(FA), ground granulated blast furnace slag(GGBFS), silica fume(SF), and etc. Especially, these are well known for improving the resistances to reinforcement corrosion in concrete and decreasing chloride ion penetration. The purpose of this experimental research is to evaluate the resistance against corrosion of reinforcement of high volume fly ash(HVFA) concrete which is replaced with high volume fly ash for cement volume. For this purpose, the concrete test specimens were made for various strength level and replacement ratio of FA, and then the compressive strength and diffusion coefficient for chloride ion of them were measured for 28, 91, and 182 days, respectively. Also, corrosion monitoring by half cell potential method was carried out for the made lollypop concrete test specimens to detect the time of corrosion initiation for reinforcement in concrete. As a result, it was observed from the test results that the compressive strength of HVFA concrete was decreased with increasing replacement ratio of FA but long-term resistances against reinforcement corrosion and chloride ion penetration of that were increased

Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

Directory of Open Access Journals (Sweden)

URKHANOVA Larisa Alekseevna

2014-08-01

Full Text Available Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of basalt fiber.

Effect of Sn4+ Additives on the Microstructure and Corrosion Resistance of Anodic Coating Formed on AZ31 Magnesium Alloy in Alkaline Solution

Science.gov (United States)

Salman, S. A.; Kuroda, K.; Saito, N.; Okido, M.

Magnesium is the lightest structural metal with high specific strength and good mechanical properties. However, poor corrosion resistance limits its widespread use in many applications. Magnesium is usually treated with Chromate conversion coatings. However, due to changing environmental regulations and pollution prevention requirements, a significant push exists to find new, alternative for poisonous Cr6+. Therefore, we aim to improve corrosion resistance of anodic coatings on AZ31 alloys using low cost non-chromate electrolyte. Anodizing was carried out in alkaline solutions with tin additives. The effect of tin additives on the coating film was characterized by SEM and XRD. The corrosion resistance was evaluated using anodic and cathodic polarizations and electrochemical impedance spectroscopy (EIS). Corrosion resistance property was improved with tin additives and the best anti-corrosion property was obtained with addition of 0.03 M Na2SnO3.3H2O to anodizing solution.

New corrosion resistant alloys on the base of titanium and high-chromium steels

International Nuclear Information System (INIS)

Tomashov, N.D.; Chernova, G.P.

1975-01-01

It is shown that stability of titanium alloys, with α-structure (OT-4, AT3,AT6) and high-strength α+β or pure β-structure (BT-14; BT-15), in hydrochloric acid solutions may be significantly improved due to additional alloying by minor additions of Pd(0,2%) similar to pure titanium. Additions of 0,2% Pd also significantly improve acid resistance of alloys of the Fe-Cr system. The highest corrosion resistance has Fe,40%Cr,0,2%Pd alloy. This alloy is stable in 20-40%H 2 SO 4 and 1% HCl at 100 deg C

The roles of cellular and dendritic microstructural morphologies on the corrosion resistance of Pb-Sb alloys for lead acid battery grids

Energy Technology Data Exchange (ETDEWEB)

Osorio, Wislei R.; Rosa, Daniel M.; Garcia, Amauri [Department of Materials Engineering, State University of Campinas-UNICAMP, PO Box 6122, 13083-970 Campinas, SP (Brazil)

2008-01-03

During the past 20 years, lead acid batteries manufacturers have modified grid manufacturing processes and the chemical composition of the used alloys in order to decrease battery grid weight as well as to reduce the production costs, and to increase the battery life-time cycle and the corrosion resistance. The aim of this study was to evaluate the effects of cellular and dendritic microstructures of two different Pb-Sb alloys on the resultant corrosion behavior. A water-cooled unidirectional solidification system was used to obtain cellular and dendritic structures. Macrostructural and microstructural aspects along the casting have been characterized by optical microscopy and SEM techniques. Electrochemical impedance spectroscopy and potentiodynamic polarization curves were used to analyze the corrosion resistance of samples in a 0.5 M H{sub 2}SO{sub 4} solution at 25 C. For cellular microstructures the corrosion rate decreases with increasing cell spacing. In contrast, finer dendritic spacings exhibit better corrosion resistance than coarser ones. The microstructural pre-programming may be used as an alternative way to produce Pb alloy components in conventional casting, rolled-expanded, and continuous drum casting with better corrosion resistance. (author)

Corrosion-resistant coating technique for oxide-dispersion-strengthened ferritic/martensitic steel

International Nuclear Information System (INIS)

Sakasegawa, Hideo; Tanigawa, Hiroyasu; Ando, Masami

2014-01-01

Oxide-dispersion-strengthened (ODS) steels are attractive materials for application as fuel cladding in fast reactors and first-wall material of fusion blanket. Recent studies have focused more on high-chromium ferritic (12-18 wt% Cr) ODS steels with attractive corrosion resistance properties. However, they have poor material workability, require complicated heat treatments for recrystallization, and possess anisotropic microstructures and mechanical properties. On the other hand, low-chromium ferritic/martensitic (8-9 wt% Cr) ODS steels have no such limitations; nonetheless, they have poor corrosion resistance properties. In our work, we developed a corrosion-resistant coating technique for a low-chromium ferritic/martensitic ODS steel. The ODS steel was coated with the 304 or 430 stainless steel, which has better corrosion resistances than the low-chromium ferritic/martensitic ODS steels. The 304 or 430 stainless steel was coated by changing the canning material from mild steel to stainless steel in the conventional material processing procedure for ODS steels. Microstructural observations and micro-hardness tests proved that the stainless steels were successfully coated without causing a deterioration in the mechanical property of the low-chromium ferritic/martensitic ODS steel. (author)

Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

Science.gov (United States)

Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

2013-11-01

Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant.

Effect of cold working on the stress corrosion cracking resistance of nickel-chromium-iron alloys

International Nuclear Information System (INIS)

Yonezawa, T.; Onimura, K.

1987-01-01

In order to grasp the stress corrosion cracking resistance of cold worked nickel base alloys in PWR primary water, the effect of cold working on the stress corrosion cracking resistance of alloys 600, X-750 and 690, in high temperature water, have been studied. Stress corrosion cracking tests were conducted at 360 0 C (633K) in a simulated PWR primary water for about 12,000 hours (43.2Ms). From the test results, it is concluded that the stress corrosion cracking resistance in the cold worked Alloy 600 at the same applied stress level increases with an increase in cold working ratio, and the cold worked alloys of thermally treated 690 and X-750 have excellent stress corrosion cracking resistance. (Author)

Corrosion Resistance of Laser Clads of Inconel 625 and Metco 41C

Science.gov (United States)

Němeček, Stanislav; Fidler, Lukáš; Fišerová, Pavla

The present paper explores the impact of laser cladding parameters on the corrosion behaviour of the resulting surface. Powders of Inconel 625 and austenitic Metco 41C steel were deposited on steel substrate. It was confirmed that the level of dilution has profound impact on the corrosion resistance and that dilution has to be minimized. However, the chemical composition of the cladding is altered even in the course of the cladding process, a fact which is related to the increase in the substrate temperature. The cladding process was optimized to achieve maximum corrosion resistance. The results were verified and validated using microscopic observation, chemical analysis and corrosion testing.

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1983-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes normally are used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium-nickel steels in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1981-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0% and nickel does not exceed 50.0%

Influence of heat treatment conditions on structure and corrosion fracture of welded joints of zirconium alloy with 2.5 % niobium in agressive media

International Nuclear Information System (INIS)

Goncharov, A.B.; Nerodenko, M.M.; Tkachenko, L.M.; Adeeva, L.I.

1990-01-01

Influence of heat treatment on corrosion resistance of Zr-2.5 % Nb alloy welded joints is studied. It is stated that alloy after annealing in β-region has maximum corrosion resistance in sulfuric acid. Corrosion resistance in acetic acid doesn't depend on heat treatment. The best operating characteristics in steam-water medium of high parameters have welded joints, structure and phase composition of which approach α-phase with fine-dispersed β Nb particles, uniformly distributed in grain matrix. Such structure is attained by annealing in α-region or quenching with the following annealing at 850 K

Hot corrosion resistance of a Pb-Sb alloy for lead acid battery grids

Energy Technology Data Exchange (ETDEWEB)

Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 6122, 13083-970 Campinas, SP (Brazil); Aoki, Claudia S.C. [Research and Development Centre - CPqD Foundation, Rod. Campinas/Mogi, km 118.5, 13086-912 Campinas, SP (Brazil)

2008-12-01

The aim of this study was to evaluate the effects of the microstructural morphologies of a Pb-6.6 wt%Sb alloy on the resulting corrosion resistance in a 0.5 M H{sub 2}SO{sub 4} solution at different temperatures: environment temperature, 50 C and 70 C. A water-cooled unidirectional solidification system was employed permitting a wide range of microstructures to be analyzed. Electrochemical impedance spectroscopy (EIS) diagrams, potentiodynamic polarization curves and an equivalent circuit analysis were used to evaluate the corrosion behavior of the Pb-Sb alloy samples. It was found that with increasing temperatures the general corrosion resistance of Pb-Sb dendritic alloys decreases, and that independently of the working temperature finer dendritic spacings exhibit better corrosion resistance than coarser ones. (author)

The Passive Film Growth Mechanism of New Corrosion-Resistant Steel Rebar in Simulated Concrete Pore Solution: Nanometer Structure and Electrochemical Study.

Science.gov (United States)

Jiang, Jin-Yang; Wang, Danqian; Chu, Hong-Yan; Ma, Han; Liu, Yao; Gao, Yun; Shi, Jinjie; Sun, Wei

2017-04-14

An elaborative study was carried out on the growth mechanism and properties of the passive film for a new kind of alloyed corrosion-resistant steel (CR steel). The passive film naturally formed in simulated concrete pore solutions (pH = 13.3). The corrosion resistance was evaluated by various methods including open circuit potential (OCP), linear polarization resistance (LPR) measurements, and electrochemical impedance spectroscopy (EIS). Meanwhile, the 2205 duplex stainless steel (SS steel) was evaluated for comparison. Moreover, the passive film with CR steel was studied by means of X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), Atomic Force Microscope (AFM), and the Mott‑Schottky approach. The results showed that the excellent passivity of CR steel could be detected in a high alkaline environment. The grain boundaries between the fine passive film particles lead to increasing Cr oxide content in the later passivation stage. The filling of cation vacancies in the later passivation stage as well as the orderly crystalized inner layer contributed to the excellent corrosion resistance of CR steel. A passive film growth model for CR steel was proposed.

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1981-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Fibre Bragg grating sensors for reinforcement corrosion monitoring in civil engineering structures

International Nuclear Information System (INIS)

Grattan, S K T; Basheer, P; Taylor, S E; Zhao, W; Sun, T; Grattan, K T V

2007-01-01

Fibre optic strain sensors offer a number of advantages over the current electrical resistance type gauges, yet are not widely used in civil engineering applications. The use of fibre optic strain sensors (with a cross comparison with the output of electrical resistance gauges) to monitor the production of corrosion by-products in civil engineering concrete structures containing reinforcement bars has been investigated and results reported

Corrosion behavior of Ni-based structural materials for electrolytic reduction in lithium molten salt

International Nuclear Information System (INIS)

Cho, Soo Haeng; Park, Sung Bin; Lee, Jong Hyeon; Hur, Jin Mok; Lee, Han Soo

2011-01-01

In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li 2 O molten salt at 650 deg. C for 24-216 h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700 deg. C under an inert atmosphere. The melt was poured into a preheated metallic mold to prepare an as-cast alloy. The corrosion products and fine structures of the corroded specimens were characterized by scanning electron microscope (SEM), Energy Dispersive X-ray Spectroscope (EDS), and X-ray diffraction (XRD). The corrosion products of as cast and heat treated low Si/high Ti alloys were Cr 2 O 3 , NiCr 2 O 4 , Ni, NiO, and (Al,Nb,Ti)O 2 ; those of as cast and heat treated high Si/low Ti alloys were Cr 2 O 3 , NiCr 2 O 4 , Ni, and NiO. The corrosion layers of as cast and heat treated low Si/high Ti alloys were continuous and dense. However, those of as cast and heat treated high Si/low Ti alloys were discontinuous and cracked. Heat treated low Si/high Ti alloy showed the highest corrosion resistance among the examined alloys. The superior corrosion resistance of the heat treated low Si/high Ti alloy was attributed to the addition of an appropriate amount of Si, and the metallurgical evaluations were performed systematically.

Corrosion and wear resistant metallic layers produced by electrochemical methods

DEFF Research Database (Denmark)

Christoffersen, Lasse; Maahn, Ernst Emanuel

1999-01-01

Corrosion and wear-corrosion properties of novel nickel alloy coatings with promising production characteristics have been compared with conventional bulk materials and hard platings. Corrosion properties in neutral and acidic environments have been investigated with electrochemical methods....... Determination of polarisation resistance during 100 hours followed by stepwise anodic polarisation seems to be a promising technique to obtain steady state data on slowly corroding coatings with transient kinetics. A slurry test enables determination of simultaneous corrosion and abrasive wear. Comparison...... of AISI 316, hard chromium and hardened Ni-P shows that there is no universal correlation between surface hardness and wear-corrosion loss. The possible relation between questionable passivity of Ni-P coatings and their high wear-corrosion loss rate compared to hard chromium is discussed....

HIGH TEMPERATURE CORROSION RESISTANCE OF METALLIC MATERIALS IN HARSH CONDITIONS

OpenAIRE

Novello, Frederic; Dedry, Olivier; De Noose, Vincent; Lecomte-Beckers, Jacqueline

2014-01-01

Highly efficient energy recovery from renewable sources and from waste incineration causes new problems of corrosion at high temperature. A similar situation exists for new recycling processes and new energy storage units. These corrosions are generally considered to be caused by ashes or molten salts, the composition of which differs considerably from one plant to another. Therefore, for the assessment of corrosion-resistance of advanced materials, it is essential to precisely evaluate the c...

Corrosive wear. Evaluation of wear and corrosive resistant materials; Noetningskorrosion. Utvaerdering av noetnings- och korrosionsbestaendiga material

Energy Technology Data Exchange (ETDEWEB)

Persson, H.; Hjertsen, D.; Waara, P.; Prakash, B.; Hardell, J.

2007-12-15

With a new purchase of a waste conveyer screw at hand, for the 'A-warehouse' at the combined power and heating plant at E.ON Norrkoeping, the request for improved construction materials was raised. The previous screw required maintenance with very short intervals due to the difficult operation conditions. With the new screw the expectation is to manage 6 months of operation without interruption. The environment for the screw has two main components that sets the demand on the materials, on one hand the corrosive products that comes along and which forms at digestion of the waste and on the other hand the abrasive content in the waste. The term of the mechanism is wear-corrosion and can give considerably higher material loss than the two mechanisms wear and corrosion separately. Combination of a strong corrosive environment together with extensive wear is something that we today have limited knowledge about. The overall objective of the project has been to establish better wear and corrosive resistant construction materials for a waste conveyer screw that will lead to reduced operational disturbance costs. The evaluation has been performed in both controlled laboratory environments and in field tests, which has given us a better understanding of what materials are more suitable in this tough environment and has given us a tool for future predictions of the wear rate of the different material. The new conveyer screw, installed in February 2007 and with which the field test have been performed, has considerably reduced the wear of the construction and the target of 6 month maintenance-free operation is met with this screw for all the evaluated materials. The wear along the screw varies very much and with a clear trend for all the materials to increase towards the feeding direction of the screw. As an example, the wear plate SS2377 (stainless duplex steel) has a useful life at the most affected areas that is calculated to be 1077 days of operation with the

Corrosion Resistance of Zinc Coatings With Aluminium Additive

Directory of Open Access Journals (Sweden)

Votava Jiří

2014-08-01

Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars

International Nuclear Information System (INIS)

Medina, E.; Cobo, A.; Bastidas, D. M.

2012-01-01

The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

Modification of corrosion resistances of steels by rare earths ion implantation

International Nuclear Information System (INIS)

Hu Zhaomin; Zhang Weiguo; Liu Fengying; Shao Tongyi; Xiang Xuyang; Gao Fengqin; Li Gongpan

1987-01-01

Five kinds of rare earth RE elements have been implanted into steel No.45 and GCr15 bearing steel respectively. The corrosion resistances of the specimens have been examined using electrochemical dynamic potential method, in a NaAc/HAc solution for steel No.45 specimens and in a NaAc/HAc solution containing 0.1 mol/lNaCl for GCr15 bearing steel specimens. It has been found that the aqueous solution corrosion resistances of steel No.45 are obviously modified by implantation of RE element, and the pitting corrosion properties of GCr15 bearing steel are significantly improved due to heavy RE element implantation

Investigation of intergranular corrosion resistance of Cr16Ni25NMo6 steel

International Nuclear Information System (INIS)

Kamenev, Yu.B.; Nazarov, A.A.; Kuusk, L.V.; Majdeburova, T.F.

1990-01-01

The effect of 08Kh16N25AM6 steel susceptibility to intergranular corrosion on its intergranular cracking resistance in high-temperature water is investigated. In addition, the performed tests point to the susceptibility of sensibilized Kh16N25AM6 steel to intergranular corrosion in media simulating an agressive environment of power generation equipment; the latter requires a strict control over the resistance of weld joints of the above steel to intergranular corrosion. It is shown that Kh16N25AM6 type steel in sensibilized state is susceptible to intercrystalline corrosion cracking in high-temperature water which correlates with its susceptibility to intergranular corrosion established by AM GOST 6032-84 and potentiodynamic reactivation methods

Study of the corrosion fatigue resistance of steel grades for automotive suspension springs

Energy Technology Data Exchange (ETDEWEB)

Mougin, J. [Ascometal CREAS, BP70045, F-57301 Hagondange Cedex (France); Mostacchi, A. [Ascometal Developpement, BP17, F-38570 Le Cheylas (France); Hersart, Y. [Allevard Rejna Autosuspensions CRDT, 201 Rue de Sin-le-Noble, BP629, F-59506 Douai Cedex (France)

2004-07-01

In order to reduce the total weight of vehicles for ecological and economical reasons, the car makers use down-sizing for several components of the cars. Concerning helical suspension springs, the size of the bar diameter and the number of spring coils are decreased, leading to an increase of the stress level applied on the spring. In this respect, steels with high mechanical properties are required, to achieve a good fatigue resistance of the springs. The corrosion resistance is also important for this application. Indeed, during service, the protective coating applied on the springs can be scratched by gravels, and bare underlying metal can be put in contact with the atmosphere, including humidity, drops of rain but also de-icing salts. Generally speaking, an increase of mechanical properties decreases the corrosion fatigue resistance of the steels. In this respect, a compromise needs to be found, that is why the study of corrosion fatigue resistance is very important. In order to study the corrosion fatigue resistance of spring steels, an original device and test procedure have been set up. Torsional fatigue on specimens is used to simulate the stress applied on each spring coil. The stress levels are chosen to be representative of the actual inservice loads. The specimens are shot-peened and coated in a same way as the actual springs. Scratching of the painting is performed, giving rise to small areas of bare metal. Three types of tests are performed: fatigue in air (taken as the reference level), fatigue on specimens which have been corroded previously (test similar to the spring-makers practice) and coupled corrosion fatigue. The mechanisms involved in corrosion fatigue have been studied. For all the specimens, crack initiated on corrosion pits. For the specimens corroded prior fatigue testing, the corrosion pits can be quite severe. In this case, these pits act as a surface defect which increases locally the stress concentration and accelerates the crack

Electrochemical testing of passivity state and corrosion resistance of supermartensitic stainless steels

Directory of Open Access Journals (Sweden)

S. Lasek

2010-01-01

Full Text Available On low interstitial - supermartensitic stainless steels (X1CrNiMo 12-5-1, X2CrNiMo 13-6-2, X1CrNiMo 12-6-2 the electrochemical potentiodynamic polarization tests were carried out and the passive state stability and localized corrosion resistance were compared and evaluated. The effect of quenching and tempering as well as the changes in microstructure on polarisation curves and corrosion properties at room temperature were established. Small differences in chemical composition of steels were also registered on their corrosion parameters changes and resistance.

Scratch, wear and corrosion resistant organic inorganic hybrid materials for metals protection and barrier

International Nuclear Information System (INIS)

Barletta, M.; Gisario, A.; Puopolo, M.; Vesco, S.

2015-01-01

Highlights: • Polysiloxane coatings as protective barriers to delay erosion/corrosion of Fe 430 B metal substrates. • Methyl groups feature a very small steric hindrance and confer ductility to the Si–O–Si backbone. • Phenyl groups feature a larger steric hindrance, but they ensure stability and high chemical inertness. • Remarkable adhesion to the substrate, good scratch resistance and high wear endurance. • Innovative ways to design of long lasting protective barriers against corrosion and aggressive chemicals. - Abstract: Polysiloxanes are widely used as protective barriers to delay erosion/corrosion and increase chemical inertness of metal substrates. In the present work, a high molecular weight methyl phenyl polysiloxane resin was designed to manufacture a protective coating for Fe 430 B structural steel. Methyl groups feature very small steric hindrance and confer ductility to the Si–O–Si backbone of the organic inorganic hybrid resin, thus allowing the achievement of high thickness. Phenyl groups feature larger steric hindrance, but they ensure stability and high chemical inertness. Visual appearance and morphology of the coatings were studied by field emission scanning electron microscopy and contact gauge surface profilometry. Micro-mechanical response of the coatings was analyzed by instrumented progressive load scratch, while wear resistance by dry sliding linear reciprocating tribological tests. Lastly, chemical inertness and corrosion endurance of the coatings were evaluated by linear sweep voltammetry and chronoamperometry in aggressive acid environment. The resulting resins yielded protective materials, which feature remarkable adhesion to the substrate, good scratch resistance and high wear endurance, thus laying the foundations to manufacture long lasting protective barriers against corrosion and, more in general, against aggressive chemicals

Effects of Si as alloying element on corrosion resistance of weathering steel

International Nuclear Information System (INIS)

Mejía Gómez, J.A.; Antonissen, J.; Palacio, C.A.; De Grave, E.

2012-01-01

Highlights: ► Weathering steels with different concentrations of Si as alloying element were exposed to laboratory atmospheric conditions. ► The iron oxides formed as corrosion products were characterized and analyzed by XRD, TEM and Mössbauer spectroscopy. ► Silicon affects the corrosion resistance of weathering steels. ► Silicon promotes the formation of goethite as corrosion product with small particle size. - Abstract: The corrosion resistance in saline conditions of weathering steel with different concentrations of Si (1, 2 and 3 wt.%) exposed to dip dry tests (simulating wet/dry cycles of atmospheric corrosion) was studied by weight loss, X-ray diffraction, Mössbauer spectroscopy and transmission electron microscopy. The results showed that the steels exhibit better corrosion performance with increasing Si concentration. The formation of Fe-oxides such as goethite, lepidocrocite and magnetite was observed. Superparamagnetic goethite is the dominant phase in the rust developed on the Si steels, indicating that Si favors the formation of goethite with small particle size.

78 FR 55241 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

Science.gov (United States)

2013-09-10

... merchandise covered by this Order \\2\\ is certain corrosion- resistant carbon steel flat products from Korea... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE) from the...

Raising the Corrosion Resistance of Low-Carbon Steels by Electrolytic-Plasma Saturation with Nitrogen and Carbon

Science.gov (United States)

Kusmanov, S. A.; Grishina, E. P.; Belkin, P. N.; Kusmanova, Yu. V.; Kudryakova, N. O.

2017-05-01

Structural features of the external oxide layer and internal nitrided, carbonitrided and carburized layers in steels 10, 20 and St3 produced by the method of electrolytic plasma treatment are studied. Specimens of the steels are tested for corrosion in a naturally aerated 1-N solution of sodium chloride. The condition of the metal/sodium chloride solution interface is studied by the method of electrochemical impedance spectroscopy. It is shown that the corrosion resistance of low-carbon steels can be raised by anode electrolytic-plasma saturation with nitrogen and carbon. Recommendations are given on the choice of carbonitriding modes for structural steels.

Studies on the Corrosion Resistance of Laser-Welded Inconel 600 and Inconel 625 Nickel-Based Superalloys

Directory of Open Access Journals (Sweden)

Łyczkowska K.

2017-06-01

Full Text Available The paper presents the results of the electrochemical corrosion tests of Inconel 600 and Inconel 625 laser-welded superalloys. The studies were conducted in order to assess the resistance to general and pitting corrosion in 3.5% NaCl solution. It was found that Inconel 600 possesses good corrosion resistance, however Inconel 625 is characterized by a greater resistance to general and also to pitting corrosion of the weld as well as the base metal.

Chemical passivation as a method of improving the electrochemical corrosion resistance of Co-Cr-based dental alloy.

Science.gov (United States)

Rylska, Dorota; Sokołowski, Grzegorz; Sokołowski, Jerzy; Łukomska-Szymańska, Monika

2017-01-01

The purpose of the study was to evaluate corrosion resistance of Wirobond C® alloy after chemical passivation treatment. The alloy surface undergone chemical passivation treatment in four different media. Corrosion studies were carried out by means of electrochemical methods in saline solution. Corrosion effects were determined using SEM. The greatest increase in the alloy polarization resistance was observed for passive layer produced in Na2SO4 solution with graphite. The same layer caused the highest increase in corrosion current. Generally speaking, the alloy passivation in Na2SO4 solution with graphite caused a substantial improvement of the corrosion resistance. The sample after passivation in Na2SO4 solution without graphite, contrary to others, lost its protective properties along with successive anodic polarization cycles. The alloy passivation in Na3PO4 solution with graphite was the only one that caused a decrease in the alloy corrosion properties. The SEM studies of all samples after chemical passivation revealed no pit corrosion - in contrast to the sample without any modification. Every successive polarization cycle in anodic direction of pure Wirobond C® alloy enhances corrosion resistance shifting corrosion potential in the positive direction and decreasing corrosion current value. The chemical passivation in solutions with low pH values decreases susceptibility to electrochemical corrosion of Co-Cr dental alloy. The best protection against corrosion was obtained after chemical passivation of Wirobond C® in Na2SO4 solution with graphite. Passivation with Na2SO4 in solution of high pH does not cause an increase in corrosion resistance of WIROBOND C. Passivation process increases alloy resistance to pit corrosion.

Surface microstructures and corrosion resistance of Ni-Ti-Nb shape memory thin films

Energy Technology Data Exchange (ETDEWEB)

Li, Kun [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST (United Kingdom); Li, Yan, E-mail: liyan@buaa.edu.cn [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Huang, Xu [Memry Corporation, Bethel, CT 06801 (United States); Gibson, Des [Institute of Thin Films, Sensors & Imaging, Scottish Universities Physics Alliance, University of the West of Scotland, Paisley PA1 2BE (United Kingdom); Zheng, Yang; Liu, Jiao; Sun, Lu [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Fu, Yong Qing, E-mail: richard.fu@northumbria.ac.uk [Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST (United Kingdom)

2017-08-31

Highlights: • The corrosion resistance of Ni-Ti-Nb shape memory thin films is investigated. • Modified surface oxide layers improve the corrosion resistance of Ni-Ti-Nb films. • Further Nb additions reduce the potential corrosion tendency of the films. - Abstract: Ni-Ti-Nb and Ni-Ti shape memory thin films were sputter-deposited onto silicon substrates and annealed at 600 °C for crystallization. X-ray diffraction (XRD) measurements indicated that all of the annealed Ni-Ti-Nb films were composed of crystalline Ni-Ti (Nb) and Nb-rich grains. X-ray photoelectron spectroscopy (XPS) tests showed that the surfaces of Ni-Ti-Nb films were covered with Ti oxides, NiO and Nb{sub 2}O{sub 5}. The corrosion resistance of the Ni-Ti-Nb films in 3.5 wt.% NaCl solution was investigated using electrochemical tests such as open-circuit potential (OCP) and potentio-dynamic polarization tests. Ni-Ti-Nb films showed higher OCPs, higher corrosion potentials (E{sub corr}) and lower corrosion current densities (i{sub corr}) than the binary Ni-Ti film, which indicated a better corrosion resistance. The reason may be that Nb additions modified the passive layer on the film surface. The OCPs of Ni-Ti-Nb films increased with further Nb additions, whereas no apparent difference of E{sub corr} and i{sub corr} was found among the Ni-Ti-Nb films.

Corrosion resistance of titanium-containing dental orthodontic wires in fluoride-containing artificial saliva

International Nuclear Information System (INIS)

Lee, T.-H.; Wang, C.-C.; Huang, T.-K.; Chen, L.-K.; Chou, M.-Y.; Huang, H.-H.

2009-01-01

This study was to investigate the corrosion resistance of different Ti-containing dental orthodontic wires (including Ni-Ti, Ni-Ti-Cu, Ti-Mo-Zr-Sn, and Ti-Nb alloys) in acidic fluoride-containing artificial saliva using cyclic potentiodynamic polarization curve measurements. Different NaF concentrations (0%, 0.2%, and 0.5%), simulating the fluoride contents in commercial toothpastes, were added to the artificial saliva. Surface characterization was analyzed using X-ray photoelectron spectrometry. Cyclic potentiodynamic polarization curves showed that the presence of fluoride ions, especially 0.5% NaF, was detrimental to the protective ability of the TiO 2 -based film on the Ti-containing wires. This might lead to a decrease in the corrosion resistance of the tested alloys, i.e. an increase in the corrosion rate and anodic current density and a decrease in the passive film breakdown potential. Among the tested Ti-containing wires, the Ni-Ti and Ni-Ti-Cu wires containing mainly TiO 2 on surface film were more susceptible to fluoride-enhanced corrosion, while the Ti-Mo-Zr-Sn and Ti-Nb wires containing MoO 3 /ZrO 2 /SnO and Nb 2 O 5 , respectively, along with TiO 2 on surface film were pitting corrosion resistant and showed a lower susceptibility to fluoride-enhanced corrosion. The difference in corrosion resistance of the tested commercial Ti-containing dental orthodontic wires was significantly dependent on the passive film characteristics on wires' surface.

Chemical and structural effects of phosphorus on the corrosion behavior of ion beam mixed Fe-Cr-P alloys

International Nuclear Information System (INIS)

Demaree, J.D.; Was, G.S.; Sorensen, N.R.

1992-01-01

An experimental program was conducted to determine the mechanisms by which phosphorus affects the corrosion and passivation behavior of Fe-Cr-P alloys. To identify separately the effects of structure and chemistry on the corrosion behavior, thin films of Fe-10Cr-xP (0≤x≤35 at.%) were prepared by ion beam mixing. Films with a phosphorus content greater than approximately 20at.% were found to be entirely amorphous. Devitrification of the amorphous phase was accomplished by heating the samples to 450degC in an inert environment. Standard polarization tests of the sulfuric acid (with and without Cl - ) indicated that the films containing phosphorus were more corrosion resistant than Fe-10Cr, at both active and passive potentials. There was a monotonic relationship between the amount of phosphorus in the alloy and the corrosion resistance, with the open-circuit corrosion rate of Fe-10Cr-35P nearly four orders of magnitude lower than that of Fe-10Cr. Devitrification of the alloys had no significant effect on the corrosion rate, indicating that the primary effect of phosphorus is chemical in nature, and not structural. The passive oxides were depth-profiled using X-ray photoelectron spectroscopy, which indicated that phosphorus was a primary constituent, as phosphate. The presence of phosphate in the passive oxides reduced the overall corrosion rate directly, by suppressing anodic dissolution. The presence of phosphorus did enhance chromium enrichment in the oxide, but that was not thought to be the primary mechanism by which phosphorus increased the corrosion resistance. (orig.)

Galvanic corrosion resistance of welded dissimilar nickel-base alloys

International Nuclear Information System (INIS)

Corbett, R.A.; Morrison, W.S.; Snyder, R.J.

1986-01-01

A program for evaluating the corrosion resistance of various dissimilar welded nickel-base alloy combinations is outlined. Alloy combinations included ALLCORR, Hastelloy C-276, Inconel 72 and Inconel 690. The GTAW welding process involved both high and minimum heat in-put conditions. Samples were evaluated in the as-welded condition, as well as after having been aged at various condtions of time and temperature. These were judged to be most representative of process upset conditions which might be expected. Corrosion testing evaluated resistance to an oxidizing acid and a severe service environment in which the alloy combinations might be used. Mechanical properties are also discussed

Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

International Nuclear Information System (INIS)

Lin, Naiming; Guo, Junwen; Xie, Faqin; Zou, Jiaojuan; Tian, Wei; Yao, Xiaofei; Zhang, Hongyan; Tang, Bin

2014-01-01

Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance

Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

Energy Technology Data Exchange (ETDEWEB)

Lin, Naiming, E-mail: lnmlz33@163.com [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Guo, Junwen [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Xie, Faqin [School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072 (China); Zou, Jiaojuan; Tian, Wei [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Yao, Xiaofei [School of Materials and Chemical Engineering, Xi’an Technological University, Xi’an 710032 (China); Zhang, Hongyan; Tang, Bin [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China)

2014-08-30

Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance.

Effect of Ni on the corrosion resistance of bridge steel in a simulated hot and humid coastal-industrial atmosphere

Science.gov (United States)

Li, Dong-liang; Fu, Gui-qin; Zhu, Miao-yong; Li, Qing; Yin, Cheng-xiang

2018-03-01

The corrosion resistance of weathering bridge steels containing conventional contents of Ni (0.20wt%, 0.42wt%, 1.50wt%) and a higher content of Ni (3.55wt%) in a simulated hot and humid coastal-industrial atmosphere was investigated by corrosion depth loss, scanning electron microscopy-energy-dispersive X-ray spectroscopy, Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and electrochemical methods. The results showed that, with increasing Ni content, the mechanical properties of the bridge steel were markedly improved, the welding parameters were satisfactory at room temperature, and the corrosion resistance was enhanced. When the Ni content was low (≤0.42wt%), the crystallization process of the corrosion products was substantially promoted, enhancing the stability of the rust layer. When the Ni content was higher ( 3.55wt%), the corrosion reaction of the steel quickly reached a balance, because the initial rapid corrosion induced the formation of a protective rust layer in the early stage. Simultaneously, NiO and NiFe2O2 were generated in large quantities; they not only formed a stable, compact, and continuous oxide protective layer, but also strongly inhibited the transformation process of the corrosion products. This inhibition reduced the structural changes in the rust layer, thereby enhancing the protection. However, when the Ni content ranged from 0.42wt% to 1.50wt%, the corrosion resistance of the bridge steel increased only slightly.

78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

Science.gov (United States)

2013-03-29

.... Scope of the Order Products covered by this order are certain corrosion-resistant carbon steel flat... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... countervailing duty (CVD) order on corrosion-resistant carbon steel flat products from the Republic of Korea for...

The effect of Electro Discharge Machining (EDM) on the corrosion resistance of dental alloys.

Science.gov (United States)

Ntasi, Argyro; Mueller, Wolf Dieter; Eliades, George; Zinelis, Spiros

2010-12-01

The aim of the present study was to evaluate the effect of Electro Discharge Machining (EDM) on the corrosion resistance of two types of dental alloys used for fabrication of implant retained superstructures. Two groups of specimens were prepared from a Co-Cr (Okta-C) and a grade II cpTi (Biotan) alloys respectively. Half of the specimens were subjected to EDM with Cu electrodes and the rest were conventionally finished (CF). The corrosion resistance of the alloys was evaluated by anodic polarization in Ringer's solution. Morphological and elemental alterations before and after corrosion testing were studied by SEM/EDX. Six regions were analyzed on each surface before and after corrosion testing and the results were statistically analyzed by paired t-test (a=0.05). EDM demonstrated inferior corrosion resistance compared to CF surfaces, the latter being passive in a wider range of potential demonstrating higher polarization resistance and lower I(corr) values. Morphological alterations were found before and after corrosion testing for both materials tested after SEM analysis. EDX showed a significant decrease in Mo, Cr, Co, Cu (Co-Cr) and Ti, Cu (cpTi) after electrochemical testing plus an increase in C. According to the results of this study the EDM procedure decreases the corrosion resistance of both the alloys tested, increasing thus the risk of possible adverse biological reactions. Copyright © 2010 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

International Nuclear Information System (INIS)

Farmer, J; Choi, J

2007-01-01

Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials

EFFECT OF ALUMINIUM AND MAGNESIUM ON THE CORROSION RESISTANCE OF ZINC COATINGS

Directory of Open Access Journals (Sweden)

Leszek Klimek

2017-06-01

Full Text Available This article presents the research on corrosion resistance of Zn-Al-Mg coatings with varying aluminium and magnesium content. Aluminium and magnesium were added directly to the zinc bath at 10:1 rate. There was found more than sixfold increase in corrosion resistance of zinc coatings with aluminium content at the level of 4% of weight and magnesium content at the level of 0.4% of weight. In contrast to the amounts applied in the literature, such content of these alloy additives in the zinc bath limits to a significant extent the amount of intermetallic phases in zinc coatings obtained from such baths. This, in consequence, results in high resistance to corrosion with simultaneous retention of high plasticity of these coatings.

Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

International Nuclear Information System (INIS)

Cockeram, B.V.

1999-01-01

Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods

78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

Science.gov (United States)

2013-03-19

...] Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation of... ``ITC'') that revocation of the antidumping duty (``AD'') orders on corrosion-resistant carbon steel... (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat Products From...

Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

Science.gov (United States)

Walsh, Daniel W.

1991-01-01

An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

A new steel with good low-temperature sulfuric acid dew point corrosion resistance

Energy Technology Data Exchange (ETDEWEB)

Cheng, X.Q.; Li, X.G. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Key Laboratory of Corrosion and Protection (Ministry of Education), Beijing (China); Sun, F.L. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Lv, S.J. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Equipment and Power Department, Shijiazhuang Refine and Chemical Company Limited, SINOPEC, Shijiazhuang (China)

2012-07-15

In this work, new steels (1, 2, and 3) were developed for low-temperature sulfuric acid dew point corrosion. The mass loss rate, macro- and micro-morphologies and compositions of corrosion products of new steels in 10, 30, and 50% H{sub 2}SO{sub 4} solutions at its corresponding dew points were investigated by immersion test, scanning electron microscopy (SEM) and energy-dispersive spectrometry (EDS). The results indicated that mass loss rate of all the tested steels first strongly increased and then decreased as H{sub 2}SO{sub 4} concentration increased, which reached maximum at 30%. Corrosion resistance of 2 steel is the best among all specimens due to its fine and homogeneous morphologies of corrosion products. The electrochemical corrosion properties of new steels in 10 and 30% H{sub 2}SO{sub 4} solutions at its corresponding dew points were studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The results demonstrated that corrosion resistance of 2 steel is the best among all the experimental samples due to its lowest corrosion current density and highest charge transfer resistance, which is consistent with the results obtained from immersion tests. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Effects of grain size on the corrosion resistance of pure magnesium by cooling rate-controlled solidification

Science.gov (United States)

Liu, Yichi; Liu, Debao; You, Chen; Chen, Minfang

2015-09-01

The aim of this study was to investigate the effect of grain size on the corrosion resistance of pure magnesium developed for biomedical applications. High-purity magnesium samples with different grain size were prepared by the cooling rate-controlled solidification. Electrochemical and immersion tests were employed to measure the corrosion resistance of pure magnesium with different grain size. The electrochemical polarization curves indicated that the corrosion susceptibility increased as the grain size decrease. However, the electrochemical impedance spectroscopy (EIS) and immersion tests indicated that the corrosion resistance of pure magnesium is improved as the grain size decreases. The improvement in the corrosion resistance is attributed to refine grain can produce more uniform and density film on the surface of sample.

Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

Science.gov (United States)

Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

2016-02-01

The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. Copyright © 2015 Elsevier B.V. All rights reserved.

Corrosion Resistance of Galvanized Steel in the Environment of a Bioreactor

Directory of Open Access Journals (Sweden)

Šustr Michal

2016-06-01

Full Text Available The article deals with monitoring the corrosion resistibility of welded materials in the anaerobic fermenter (bioreactor. The main goal of this research is to assess the change of hardness after degradation. The change of hardness occurs in the corrosion environment and it correlates with the corrosion resistibility of material. The purpose of this experiment is to recognize the possibilities of using the CMT welded materials in the defined environment. As an innovative technology the acoustic emission method is used for assessment of surface layer disruption during hardness testing. Aluminium alloy with galvanized steel (AluZinc was used as an experimental material. The basic materials were welded by the filler material AlSi3.

Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

Science.gov (United States)

Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

2016-01-01

In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete. PMID:27618054

Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

Directory of Open Access Journals (Sweden)

Yunze Xu

2016-09-01

Full Text Available In this paper, a new kind of carbon steel (CS and stainless steel (SS galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER method and zero resistance ammeter (ZRA technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete.

High strength corrosion-resistant zirconium aluminum alloys

International Nuclear Information System (INIS)

Schulson, E.M.; Cameron, D.J.

1976-01-01

A zirconium-aluminum alloy is described possessing superior corrosion resistance and mechanical properties. This alloy, preferably 7.5-9.5 wt% aluminum, is cast, worked in the Zr(Al)-Zr 2 Al region, and annealed to a substantially continuous matrix of Zr 3 Al. (E.C.B.)

Influence of inorganic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

2009-01-01

Surface contaminants as a result of thermo-mechanical processing of magnesium alloys, e.g. sheet rolling, can have a negative effect on the corrosion resistance of magnesium alloys. Especially contaminants such as Fe, Ni and Cu, left on the surface of magnesium alloys result in the formation...... of micro-galvanic couples and can therefore increase corrosion attack on these alloys. Due to this influence they should be removed to obtain good corrosion resistance. In this study, the effect of inorganic acid pickling on the corrosion behaviour of a commercial AZ31 magnesium alloy sheet...... cleaning the AZ31 sheet. However, to obtain reasonable corrosion resistance at least 5 mu m of the surface of AZ31 magnesium alloy sheet have to be removed....

Effects of Copper and Sulfur Additions on Corrosion Resistance and Machinability of Austenitic Stainless Steel

International Nuclear Information System (INIS)

Kim, Soon Tae; Park, Yong Soo; Kim, Hyung Joon

1999-01-01

Effects of Cu and S on corrosion resistance and machinability of austenitic stainless steel were investigated using immersion test, metallographic examination, Auger surface analysis and tool life test with single point turning tools. Corrosion resistance of the experimental Cu containing alloys in 18.4N H 2 SO 4 at 80 ∼ 120 .deg. C and 3N HCl at 40 .deg. C decreased as S content increased. However, one of the experimental alloys (Fe- 18%Cr- 21%Ni-3.2%Mo- 1.6%W- 0.2%N- 3.1%Cu- 0.091%S) showed general and pitting corrosion resistance equivalent to that of CW12MW in highly concentrated SO 4 2- environment. The alloy also showed pitting corrosion resistance superior to super stainless steel such as 654SMO in Cl - environment. The reasons why the increase in S content deteriorated the corrosion resistance were first, that the number and size of (Mn, Cr)S sulfides having corrosion resistance lower than that of matrix increased, leading to pitting corrosion and second, that rapid dissolution of the matrix around the pits was caused by adsorbed S. However, the alloy containing 3.1 %Cu and 0.091 % S maintained high general and pitting corrosion resistance due to heavily enriched noble Cu through selective dissolution of active Fe and Ni. The tool life for 3.1 % Cu + 0.091 % S added alloy was about four times that of 0.06%Cu + 0.005% S added alloy due to high shear strain rate generated by Cu addition giving easy cross slip of dislocation, lubrication of ductile (Mn, Cr)S sulfides adhering to tool crater surface and low cutting force resulting from thin continuous sulfides formed in chips during machining

Monitoring Corrosion of Steel Bars in Reinforced Concrete Structures

Science.gov (United States)

Verma, Sanjeev Kumar; Bhadauria, Sudhir Singh; Akhtar, Saleem

2014-01-01

Corrosion of steel bars embedded in reinforced concrete (RC) structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP) method. This paper also presents few techniques to protect concrete from corrosion. PMID:24558346

Monitoring corrosion of steel bars in reinforced concrete structures.

Science.gov (United States)

Verma, Sanjeev Kumar; Bhadauria, Sudhir Singh; Akhtar, Saleem

2014-01-01

Corrosion of steel bars embedded in reinforced concrete (RC) structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP) method. This paper also presents few techniques to protect concrete from corrosion.

Monitoring Corrosion of Steel Bars in Reinforced Concrete Structures

Directory of Open Access Journals (Sweden)

Sanjeev Kumar Verma

2014-01-01

Full Text Available Corrosion of steel bars embedded in reinforced concrete (RC structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP method. This paper also presents few techniques to protect concrete from corrosion.

Improvement of corrosion resistance in austenitic stainless steel by grain boundary character distribution control

International Nuclear Information System (INIS)

Wang, Yun; Kaneda, Junya; Kasahara, Shigeki; Shigenaka, Naoto

2012-01-01

Strauss test, Coriou test and Huey test were conducted on a Type 316L austenitic stainless steel. Improvement in grain boundary corrosion resistance was verified after raising low Σ coincidence site lattice (CSL) grain boundary (GB) frequency by controlling grain boundary character distribution (GBCD). During crevice corrosion test under gamma-ray irradiation, initiation frequency of GB corrosion after GBCD controlled specimens decreased to 1/10 of GBCD uncontrolled counterpart along with lower depth of corrosion. Stress corrosion cracking (SCC) propagation rate of GBCD controlled specimen decreased to less than 1/2 of GBCD uncontrolled specimen in high temperature and high pressure water. Based on these results, we expect that GBCD control will improve corrosion resistance of austenitic material in a wide range of application and environment. (author)

Influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Liu, ShengDan, E-mail: csuliusd@163.com [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China); Li, ChengBo [Light Alloy Research Institute, Central South University, Changsha 410083 (China); Deng, YunLai; Zhang, XinMing [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China)

2015-11-01

The influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy 7055 was investigated by electrochemical test, accelerated exfoliation corrosion test, optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM). The decrease of quench rate led to lower corrosion resistance of both the homogenized and solution heat treated (HS) alloy with equiaxed grains and the hot-rolled and solution heat treated (HRS) alloy with elongated grains, but there was a higher increment in corrosion depth and corrosion current density and a higher decrement in corrosion potential for the latter alloy, which therefore exhibited higher quench sensitivity. It is because in this alloy the larger amount of (sub) grain boundaries led to a higher increment in the amount of quench-induced η phase and precipitates free zone at (sub) grain boundaries with the decrease of quench rate, and there was a larger increment in the content of Zn, Mg and Cu in the η phase at grain boundaries due to slow quenching. The presence of subgrain boundaries in the HRS alloy tended to increase corrosion resistance at high quench rates higher than about 630 °C/min but decrease it at lower quench rates. - Highlights: • (Sub)Grain boundaries increase quench sensitivity relative to localized corrosion. • Subgrain boundaries decrease corrosion resistance below quench rate of 630 °C/min. • More (sub) grain boundaries leads to more GBPs and PFZ with decreasing quench rate.

Corrosion behavior of Ni-based structural materials for electrolytic reduction in lithium molten salt

Energy Technology Data Exchange (ETDEWEB)

Cho, Soo Haeng, E-mail: nshcho1@kaeri.re.kr [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Park, Sung Bin [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Lee, Jong Hyeon, E-mail: jonglee@cnu.ac.kr [Graduate School of Green Energy Technology, Chungnam National University, 79 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Hur, Jin Mok; Lee, Han Soo [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

2011-05-01

In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li{sub 2}O molten salt at 650 deg. C for 24-216 h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700 deg. C under an inert atmosphere. The melt was poured into a preheated metallic mold to prepare an as-cast alloy. The corrosion products and fine structures of the corroded specimens were characterized by scanning electron microscope (SEM), Energy Dispersive X-ray Spectroscope (EDS), and X-ray diffraction (XRD). The corrosion products of as cast and heat treated low Si/high Ti alloys were Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4}, Ni, NiO, and (Al,Nb,Ti)O{sub 2}; those of as cast and heat treated high Si/low Ti alloys were Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4}, Ni, and NiO. The corrosion layers of as cast and heat treated low Si/high Ti alloys were continuous and dense. However, those of as cast and heat treated high Si/low Ti alloys were discontinuous and cracked. Heat treated low Si/high Ti alloy showed the highest corrosion resistance among the examined alloys. The superior corrosion resistance of the heat treated low Si/high Ti alloy was attributed to the addition of an appropriate amount of Si, and the metallurgical evaluations were performed systematically.

Passivation Characteristics of Alloy Corrosion-Resistant Steel Cr10Mo1 in Simulating Concrete Pore Solutions: Combination Effects of pH and Chloride.

Science.gov (United States)

Ai, Zhiyong; Sun, Wei; Jiang, Jinyang; Song, Dan; Ma, Han; Zhang, Jianchun; Wang, Danqian

2016-09-01

The electrochemical behaviour for passivation of new alloy corrosion-resistant steel Cr10Mo1 immersed in alkaline solutions with different pH values (13.3, 12.0, 10.5, and 9.0) and chloride contents (0.2 M and 1.0 M), was investigated by various electrochemical techniques: linear polarization resistance, electrochemical impedance spectroscopy and capacitance measurements. The chemical composition and structure of passive films were determined by XPS. The morphological features and surface composition of the immersed steel were evaluated by SEM together with EDS chemical analysis. The results evidence that pH plays an important role in the passivation of the corrosion-resistant steel and the effect is highly dependent upon the chloride contents. In solutions with low chloride (0.2 M), the corrosion-resistant steel has notably enhanced passivity with pH falling from 13.3 to 9.0, but does conversely when in presence of high chloride (1.0 M). The passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer enriched in Fe oxides and hydroxides, and an inner layer, rich in Cr species. The film composition varies with pH values and chloride contents. As the pH drops, more Cr oxides are enriched in the film while Fe oxides gradually decompose. Increasing chloride promotes Cr oxides and Fe oxides to transform into their hydroxides with little protection, and this is more significant at lower pH (10.5 and 9.0). These changes annotate passivation characteristics of the corrosion-resistant steel in the solutions of different electrolyte.

Corrosion resistance of titanium-containing dental orthodontic wires in fluoride-containing artificial saliva

Energy Technology Data Exchange (ETDEWEB)

Lee, T.-H. [Institute of Medicine, Chung Shan Medical University, Taichung 402, Taiwan (China); Department of Dentistry, Chung Shan Medical University Hospital, Taichung 402, Taiwan (China); Wang, C.-C. [Department of Dental Laboratory Technology, Min-Hwei College of Health Care Management, Tainan County 736, Taiwan (China); Huang, T.-K. [College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Chen, L.-K. [Department of Dentistry, Taipei City Hospital, Taipei 115, Taiwan (China); Chou, M.-Y. [Institute of Medicine, Chung Shan Medical University, Taichung 402, Taiwan (China); Department of Dentistry, Chung Shan Medical University Hospital, Taichung 402, Taiwan (China); Huang, H.-H., E-mail: hhhuang@ym.edu.t [Department of Dentistry, Taipei City Hospital, Taipei 115, Taiwan (China); Department of Dentistry, National Yang-Ming University, Taipei 112, Taiwan (China); Institute of Oral Biology, National Yang-Ming University, Taipei 112, Taiwan (China)

2009-11-20

This study was to investigate the corrosion resistance of different Ti-containing dental orthodontic wires (including Ni-Ti, Ni-Ti-Cu, Ti-Mo-Zr-Sn, and Ti-Nb alloys) in acidic fluoride-containing artificial saliva using cyclic potentiodynamic polarization curve measurements. Different NaF concentrations (0%, 0.2%, and 0.5%), simulating the fluoride contents in commercial toothpastes, were added to the artificial saliva. Surface characterization was analyzed using X-ray photoelectron spectrometry. Cyclic potentiodynamic polarization curves showed that the presence of fluoride ions, especially 0.5% NaF, was detrimental to the protective ability of the TiO{sub 2}-based film on the Ti-containing wires. This might lead to a decrease in the corrosion resistance of the tested alloys, i.e. an increase in the corrosion rate and anodic current density and a decrease in the passive film breakdown potential. Among the tested Ti-containing wires, the Ni-Ti and Ni-Ti-Cu wires containing mainly TiO{sub 2} on surface film were more susceptible to fluoride-enhanced corrosion, while the Ti-Mo-Zr-Sn and Ti-Nb wires containing MoO{sub 3}/ZrO{sub 2}/SnO and Nb{sub 2}O{sub 5}, respectively, along with TiO{sub 2} on surface film were pitting corrosion resistant and showed a lower susceptibility to fluoride-enhanced corrosion. The difference in corrosion resistance of the tested commercial Ti-containing dental orthodontic wires was significantly dependent on the passive film characteristics on wires' surface.

Corrosion resistance of zinc-based systems in NaCl environment

Directory of Open Access Journals (Sweden)

Jiří Votava

2013-01-01

Full Text Available Metal components in engineering, industry and agriculture are subjects of degradation process influenced by corrosion which result in changes of mechanical characteristics. The current trend of anticorrosion protection is aimed at inorganic metal zinc-based coatings, such as zinc dipping which can be improved by duplex protection. This paper deals with two types of corrosion protection of steel components by zinc coating, first of which is produced by hot dip galvanizing, the other by Zn-Al spray. Hot dip galvanizing was processed in working conditions; the Zn-Al coating was sprayed following the instructions of producer. It is a special aerosol with particles of Zn and Al sized approximately 5 µm. There have been processed the following tests: analysis of element structure, test of corrosion resistance in aggressive environment of salt spray according to ČSN ISO 9227, further measurement weight of applied coatings according to ČSN EN ISO 3892 and measurement of thickness of passivating coating. There was also made an analysis of coating tenacity on bending pin according to ČSN EN ISO 8401. Quality of applied coatings was evaluated following the metallographic scratch pattern.

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

Energy Technology Data Exchange (ETDEWEB)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-09-20

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

International Nuclear Information System (INIS)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-01-01

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

Corrosion behavior of Nb-based and Mo-based super heat-resisting alloys in liquid Li

International Nuclear Information System (INIS)

Saito, J.; Kano, S.; Morinaga, M.

1998-07-01

Research on structural materials which will be utilized even in the severe environment of high-temperature liquid alkali metals has been promoted in order to develop the frontiers of materials techniques. The super-heat resisting alloys which are based on refractory metals, Nb and Mo, are aimed as promising materials used in such an environment. The corrosion resistance in liquid Li and the mechanical properties such as creep and tensile strengths at high temperatures are important for these structural materials. On the basis of many experiments and analyses of these properties at 1473 K, the material design of Nb-based and Mo-based alloys has been carried out successfully. In this report, all the previous experimental results of corrosion tests in liquid Li were summarized systematically for Nb-based and Mo-based alloys. The corrosion mechanism was proposed on the basis of a series of analyses, in particular, focussing on the deposition mechanism of corrosion products on the surface and also on the initiation and growth mechanism of cracks on the corroded surface of Nb-based alloys. The principal results are as follows. (1) For the deposition mechanism, a reaction took place first between dissolved metallic elements and nitrogen which existed as an impurity in liquid Li and then corrosion products (nitrides) precipitated on the metal surface. Subsequently, another reaction took place between dissolved metallic elements in liquid Li, and corrosion products (intermetallic compounds) precipitated on the metal surface. The composition of deposited corrosion products could be predicted on the basis of the deposition mechanism. (2) For the crack initiation mechanism, the chemical potential diagrams were utilized in order to understand the formation of Li-M-O ternary oxides which caused cracks to be formed on the corroded surface. Consequently, it was evident that not only the concentration of the dissolved oxygen in the alloy but also the concentration of Li which

Prediction of microsegregation and pitting corrosion resistance of austenitic stainless steel welds by modelling

Energy Technology Data Exchange (ETDEWEB)

Vilpas, M. [VTT Manufacturing Technology, Espoo (Finland). Materials and Structural Integrity

1999-07-01

The present study focuses on the ability of several computer models to accurately predict the solidification, microsegregation and pitting corrosion resistance of austenitic stainless steel weld metals. Emphasis was given to modelling the effect of welding speed on solute redistribution and ultimately to the prediction of weld pitting corrosion resistance. Calculations were experimentally verified by applying autogenous GTA- and laser processes over the welding speed range of 0.1 to 5 m/min for several austenitic stainless steel grades. Analytical and computer aided models were applied and linked together for modelling the solidification behaviour of welds. The combined use of macroscopic and microscopic modelling is a unique feature of this work. This procedure made it possible to demonstrate the effect of weld pool shape and the resulting solidification parameters on microsegregation and pitting corrosion resistance. Microscopic models were also used separately to study the role of welding speed and solidification mode in the development of microsegregation and pitting corrosion resistance. These investigations demonstrate that the macroscopic model can be implemented to predict solidification parameters that agree well with experimentally measured values. The linked macro-micro modelling was also able to accurately predict segregation profiles and CPT-temperatures obtained from experiments. The macro-micro simulations clearly showed the major roles of weld composition and welding speed in determining segregation and pitting corrosion resistance while the effect of weld shape variations remained negligible. The microscopic dendrite tip and interdendritic models were applied to welds with good agreement with measured segregation profiles. Simulations predicted that weld inhomogeneity can be substantially decreased with increasing welding speed resulting in a corresponding improvement in the weld pitting corrosion resistance. In the case of primary austenitic

Evaluation of the corrosion resistance of Ni-Co-B coatings in simulated PEMFC environment

Energy Technology Data Exchange (ETDEWEB)

Gamboa, S.A.; Valenzuela, E.; Sebastian, P.J. [CIE-UNAM, 62580 Temixco, Morelos (Mexico); Gonzalez-Rodriguez, J.G. [UAEM-CIICAp, Av. Universidad 1001, Col. Chamilpa, 62210 Cuernavaca, Mor. (Mexico); Campillo, B. [Facultad de Quimica-UNAM, Cd. Universitaria, DF, CP 04510 (Mexico); Reyes-Rojas, A. [CIMAV, Miguel de Cervantes 120, Complejo Ind. Chihuahua, 31109 Chihuahua, Chih. (Mexico)

2006-05-20

The corrosion resistance behavior of Ni-Co-B coated carbon steel, Al 6061 alloy and 304 stainless steel was evaluated in simulated proton exchange membrane fuel cell (PEMFC) environment. The phase structure of the NiCoB based alloy was determined by Rietveld analysis. The PEMFC environment was constituted of 0.5M H{sub 2}SO{sub 4} at 60{sup o}C and the evaluation techniques employed included potentiodynamic polarization, linear polarization resistance, open circuit potential measurements and electrochemical impedance spectroscopy. The results showed that in all cases the corrosion resistance of the Ni-Co-B coating was higher than that of the uncoated alloys; about two orders of magnitude with respect to carbon steel and an order of magnitude compared to 304 stainless steel. Except for the uncoated 304 type stainless steel, the polarization curves for the coated specimens did not exhibit a passive region but only anodic dissolution. The corrosion potential value, E{sub corr}, was always nobler for the coated samples than for the uncoated specimens. This was true for the stainless steel in the passive region, but in the active state for the carbon steel and Al 6061 alloy. The corrosion of the underlying alloy occurred due to filtering of the solution through coating defects like microcracks, pinholes, etc. During the filtering process the E{sub corr} value of the coating decreased slowly until it reached a steady state value, close to the E{sub corr} value of the underlying alloy. (author)

The corrosion resistance of 140MXC, 530AS and 560AS coatings produced by thermal spraying

Directory of Open Access Journals (Sweden)

Edwin Alexis López Covaleda

2013-01-01

Full Text Available Three commercial materials were deposited using electric arc thermal spraying: 140MXC (with Fe, W, Cr, Nb, 530AS (AISI 1015 steel and 560AS (AISI 420 steel on AISI 4340 steel. The aim of this paper was to evaluate the best strategy for improving a coating-substrate system’s corrosion resistance, using the following combinations: homogeneous single coatings, bilayers consisting of 530AS or 560AS under 140MXC and 140MXC + 530AS and 140MXC + 560AS coatings deposited simultaneously. The coatings were characterised using optical microscopy, scanning electron microscopy and X-ray diffraction. Corrosion resistance was evaluated through potentiodynamic polarisation and hardness by using the Vickers test. Corrosion resistance depends on the amount of microstructure defects, the deposition strategy and the alloy elements. However, corrosion resistance was similar in single coatings of 140MXC and bilayers, having -630 V corrosion potential and 708 nA corrosion current. The details and corrosion mechanism of the coatings so produced are described in this paper.

Corrosion resistance of nickel alloys with chromium and silicon to the red fuming nitric acid

International Nuclear Information System (INIS)

Gurvich, L.Ya.; Zhirnov, A.D.

1994-01-01

Corrosion and electrochemical behaviour of binary Ni-Cr, Ni-Si nickel and ternary Ni-Cr-Si alloys in the red fuming nitric acid (RFNA) (8-% of HNO 3 +20% of N 2 O 4 ) is studied. It is shown that nickel alloying with chromium improves its corrosion resistance to the red fuming nitric acid. Nickel alloying with silicon in quantities of up to 5 % reduces, and up to 10%-increases abruptly the corrosion resistance with subsequent decrease of the latter after the further increase of concentration. Ni-15% of Cr alloy alloying with silicon increases monotonously the corrosion resistance. 10 refs., 7 figs., 3 tabs

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Resistance FY05 HPCRM Annual Report No. Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Day, S D

2007-01-01

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

Influence of γ-phase on corrosion resistance of Zn–Ni alloy electrodeposition from acetate electrolytic bath

Science.gov (United States)

Selvaraju, V.; Thangaraj, V.

2018-05-01

The electrodeposition of Zn–Ni alloy containing 10% to 15% nickel was deposited from acetate electrolytic bath. The effect of current density, pH, temperature, cathodic current efficiency on the deposition of Zn–Ni alloy and the throwing power ability of the solution was investigated. The composition of the deposits and the morphology were strongly influenced by the temperature and applied current density. Corrosion resistance of a Zn–Ni alloy deposit was increases with the increase of current density. Zn–Ni alloy deposits shows higher corrosion resistance at optimum current density of 3.0 A dm‑2. X-Ray diffraction measurement confirms the presence of γ –phase Zn–Ni alloy deposition. The XRD reflection of Zn–Ni (831) was found to be increased with increase in current density. SEM studies reveal that the nanovial structure of Zn–Ni alloy deposited at 3.0 A dm‑2 gives high protection against corrosion.

Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

Science.gov (United States)

Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

2015-10-13

Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance.

Enhanced corrosion resistance and biocompatibility of AZ31 Mg alloy using PCL/ZnO NPs via electrospinning

Energy Technology Data Exchange (ETDEWEB)

Kim, Jinwoo [Department of Bionanosystem Engineering, Graduate School, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Mousa, Hamouda M. [Department of Bionanosystem Engineering, Graduate School, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Department of Engineering Materials and Mechanical Design, Faculty of Engineering, South Valley University, Qena 83523 (Egypt); Park, Chan Hee, E-mail: biochan@jbnu.ac.kr [Department of Bionanosystem Engineering, Graduate School, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Division of Mechanical Design Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Kim, Cheol Sang, E-mail: chskim@jbnu.ac.kr [Department of Bionanosystem Engineering, Graduate School, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Division of Mechanical Design Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of)

2017-02-28

Highlights: • PCL/ZnO composite coating layer by electrospinning techniques showed the nano-scaled and porous surface structure. • Addition of zinc oxide NPs in the PCL fibers led to enhanced coating adhesion and corrosion resistance. • The composite coated surfaces on Mg substrates improved cell attachment and proliferation. - Abstract: In the efforts to improve corrosion resistance and biocompatibility of magnesium alloys, polycarprolactone (PCL) and zinc oxide nanoparticles (ZnO NPs) composite coatings were applied onto AZ31 Mg alloys via electrospinning technique in this study. The PCL/ZnO composite coatings on Mg alloys were characterized by using FE-SEM, EDX, XPS, and FT-IR. Moreover, coating adhesion test, electrochemical corrosion test, and biocompatibility test in vitro were performed to measure coating performance. Our results revealed that the increase in the content of ZnO NPs in the composite coatings not only improved the coating adhesion of composite coatings on Mg alloys, but also increased the corrosion resistance. Furthermore, the biocompatibility of MC3T3-E1 osteoblasts of the PCL/ZnO composite coated samples was superior to the biocompatibility of the bare samples. Such data suggest that applying PCL/ZnO composite coating to the magnesium alloys has suitable potential in biomedical applications.

Enhanced corrosion resistance and biocompatibility of AZ31 Mg alloy using PCL/ZnO NPs via electrospinning

International Nuclear Information System (INIS)

Kim, Jinwoo; Mousa, Hamouda M.; Park, Chan Hee; Kim, Cheol Sang

2017-01-01

Highlights: • PCL/ZnO composite coating layer by electrospinning techniques showed the nano-scaled and porous surface structure. • Addition of zinc oxide NPs in the PCL fibers led to enhanced coating adhesion and corrosion resistance. • The composite coated surfaces on Mg substrates improved cell attachment and proliferation. - Abstract: In the efforts to improve corrosion resistance and biocompatibility of magnesium alloys, polycarprolactone (PCL) and zinc oxide nanoparticles (ZnO NPs) composite coatings were applied onto AZ31 Mg alloys via electrospinning technique in this study. The PCL/ZnO composite coatings on Mg alloys were characterized by using FE-SEM, EDX, XPS, and FT-IR. Moreover, coating adhesion test, electrochemical corrosion test, and biocompatibility test in vitro were performed to measure coating performance. Our results revealed that the increase in the content of ZnO NPs in the composite coatings not only improved the coating adhesion of composite coatings on Mg alloys, but also increased the corrosion resistance. Furthermore, the biocompatibility of MC3T3-E1 osteoblasts of the PCL/ZnO composite coated samples was superior to the biocompatibility of the bare samples. Such data suggest that applying PCL/ZnO composite coating to the magnesium alloys has suitable potential in biomedical applications.

Corrosion resistance of magnesium treated by hydrocarbon plasma immersion ion implantation

International Nuclear Information System (INIS)

Yekehtaz, M.; Baba, K.; Hatada, R.; Flege, S.; Sittner, F.; Ensinger, W.

2009-01-01

Due to its low weight, magnesium is increasingly being used as construction materials for e.g. automobile bodies or cell phone housings. However, the material suffers from poor tribological features and particularly from poor corrosion resistance. In order to protect magnesium from corrosion, it was treated by hydrocarbon plasma immersion ion implantation. Magnesium samples were implanted with methane and acetylene at different process times at ambient temperature. Electrochemical corrosion measurements in dilute buffered acetic acid showed that the treatment led to well-adhering films with an effective corrosion protection.

Corrosion resistance of magnesium treated by hydrocarbon plasma immersion ion implantation

Energy Technology Data Exchange (ETDEWEB)

Yekehtaz, M. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany)], E-mail: Yekehtaz@ca.tu-darmstadt.de; Baba, K. [Nagasaki Center of Industrial Technology, 2-1303-8 Ikeda, Omura, Nagasaki 856-0026 (Japan); Hatada, R. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany); Nagasaki Center of Industrial Technology, 2-1303-8 Ikeda, Omura, Nagasaki 856-0026 (Japan); Flege, S.; Sittner, F.; Ensinger, W. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany)

2009-05-01

Due to its low weight, magnesium is increasingly being used as construction materials for e.g. automobile bodies or cell phone housings. However, the material suffers from poor tribological features and particularly from poor corrosion resistance. In order to protect magnesium from corrosion, it was treated by hydrocarbon plasma immersion ion implantation. Magnesium samples were implanted with methane and acetylene at different process times at ambient temperature. Electrochemical corrosion measurements in dilute buffered acetic acid showed that the treatment led to well-adhering films with an effective corrosion protection.

Influence of Surface Pretreatment on the Corrosion Resistance of Cold-Sprayed Nickel Coatings in Acidic Chloride Solution

Science.gov (United States)

Scendo, Mieczyslaw; Zorawski, Wojciech; Staszewska-Samson, Katarzyna; Makrenek, Medard; Goral, Anna

2018-03-01

Corrosion resistance of the cold-sprayed nickel coatings deposited on the Ni surface (substrate) without and with abrasive grit-blasting treatment of the substrate was investigated. The corundum powder with different grain sizes was used. The corrosive environment contained an acidic chloride solution. The mechanism of the corrosion of nickel was suggested and discussed. Corrosion electrochemical parameters were determined by electrochemical methods. The corrosion effect of a nickel coating depends on the grain size used to prepare the substrate. The nickel coating after the medium grit-blasting treatment of the substrate was found to be the most corrosion resistant. However, the smallest resistance on the corrosion effect should be attributed to the nickel coating on the substrate after the coarse grit-blasting treatment.

Corrosion of reinforcement bars in steel ibre reinforced concrete structures

DEFF Research Database (Denmark)

Solgaard, Anders Ole Stubbe

and the influence of steel fibres on initiation and propagation of cracks in concrete. Moreover, the impact of fibres on corrosion-induced cover cracking was covered. The impact of steel fibres on propagation of reinforcement corrosion was investigated through studies of their impact on the electrical resistivity...... of concrete, which is known to affect the corrosion process of embedded reinforcement. The work concerning the impact of steel fibres on initiation and propagation of cracks was linked to corrosion initiation and propagation of embedded reinforcement bars via additional studies. Cracks in the concrete cover...... are known to alter the ingress rate of depassivating substances and thereby influence the corrosion process. The Ph.D. study covered numerical as well as experimental studies. Electrochemically passive steel fibres are electrically isolating thus not changing the electrical resistivity of concrete, whereas...

Improvement of Corrosion Resistance of Aluminum Alloy with Wettability Controlled Porous Oxide films

Energy Technology Data Exchange (ETDEWEB)

Sakairi, M.; Goyal, V. [Hokkaido University, Sapporo (Japan)

2016-08-15

The combined process of porous type anodizing and desiccation treatment was applied to improve wettability of A1050 aluminum alloy. The water contact angles of anodized samples were increaseds considerably with desiccation treatment. However, there was no considerable effect of polishing and anodizing time on water contact angle. The corrosion behavior with the treatments was investigated electrochemically. The corrosion resistance of the samples in 3.5 mass% NaCl solutions increased with higher contact angle. Anodized and desiccated samples showed better corrosion resistance than un-desiccated samples around rest potential region.

Improvement of Corrosion Resistance of Aluminum Alloy with Wettability Controlled Porous Oxide films

International Nuclear Information System (INIS)

Sakairi, M.; Goyal, V.

2016-01-01

The combined process of porous type anodizing and desiccation treatment was applied to improve wettability of A1050 aluminum alloy. The water contact angles of anodized samples were increaseds considerably with desiccation treatment. However, there was no considerable effect of polishing and anodizing time on water contact angle. The corrosion behavior with the treatments was investigated electrochemically. The corrosion resistance of the samples in 3.5 mass% NaCl solutions increased with higher contact angle. Anodized and desiccated samples showed better corrosion resistance than un-desiccated samples around rest potential region.

Improved corrosion resistance on biodegradable magnesium by zinc and aluminum ion implantation

Science.gov (United States)

Xu, Ruizhen; Yang, Xiongbo; Suen, Kai Wong; Wu, Guosong; Li, Penghui; Chu, Paul K.

2012-12-01

Magnesium and its alloys have promising applications as biodegradable materials, and plasma ion implantation can enhance the corrosion resistance by modifying the surface composition. In this study, suitable amounts of zinc and aluminum are plasma-implanted into pure magnesium. The surface composition, phases, and chemical states are determined, and electrochemical tests and electrochemical impedance spectroscopy (EIS) are conducted to investigate the surface corrosion behavior and elucidate the mechanism. The corrosion resistance enhancement after ion implantation is believed to stem from the more compact oxide film composed of magnesium oxide and aluminum oxide as well as the appearance of the β-Mg17Al12 phase.

Assessment of corrosion resistance of Nd–Fe–B magnets by silanization for orthodontic applications

Energy Technology Data Exchange (ETDEWEB)

Fabiano, F., E-mail: ffabiano@unime.it [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Celegato, F. [INRIM Electromagnetism Division, Torino (Italy); Giordano, A. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Borsellino, C. [Department of Civil Engineering, Computing, Construction, Environmental and Applied Mathematics, Messina (Italy); Bonaccorsi, L.; Calabrese, L. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Tiberto, P. [INRIM Electromagnetism Division, Torino (Italy); Cordasco, G.; Matarese, G. [Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Fabiano, V. [Department of Civil Engineering, Computing, Construction, Environmental and Applied Mathematics, Messina (Italy); Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Azzerboni, B. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy)

2014-02-15

Nd–Fe–B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd–Fe–B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

Science.gov (United States)

Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

2014-02-01

Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

Ion beam analysis, corrosion resistance and nanomechanical properties of TiAlCN/CN{sub x} multilayer grown by reactive magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Alemón, B.; Flores, M. [Departamento de Ingeniería de Proyectos, CUCEI, Universidad de Guadalajara, J. Guadalupe Zuno 48, Los Belenes, Zapopan, Jal. 45101 (Mexico); Canto, C. [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, Mexico, DF 04510 (Mexico); Andrade, E., E-mail: andrade@fisica.unam.mx [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, Mexico, DF 04510 (Mexico); Lucio, O.G. de [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, Mexico, DF 04510 (Mexico); Rocha, M.F. [ESIME-Z, Instituto Politécnico Nacional, ALM Zacatenco, Mexico, DF 07738 (Mexico); Broitman, E. [Thin Films Physics Division, IFM, Linköping University, SE-58183 Linköping (Sweden)

2014-07-15

A novel TiAlCN/CN{sub x} multilayer coating, consisting of nine TiAlCN/CN{sub x} periods with a top layer 0.5 μm of CN{sub x}, was designed to enhance the corrosion resistance of CoCrMo biomedical alloy. The multilayers were deposited by dc and RF reactive magnetron sputtering from Ti{sub 0.5}Al{sub 0.5} and C targets respectively in a N{sub 2}/Ar plasma. The corrosion resistance and mechanical properties of the multilayer coatings were analyzed and compared to CoCrMo bulk alloy. Ion beam analysis (IBA) and X-ray diffraction tests were used to measure the element composition profiles and crystalline structure of the films. Corrosion resistance was evaluated by means of potentiodynamic polarization measurements using simulated body fluid (SBF) at typical body temperature and the nanomechanical properties of the multilayer evaluated by nanoindentation tests were analyzed and compared to CoCrMo bulk alloy. It was found that the multilayer hardness and the elastic recovery are higher than the substrate of CoCrMo. Furthermore the coated substrate shows a better general corrosion resistance than that of the CoCrMo alloy alone with no observation of pitting corrosion.

Characterization of corrosion resistant on NiCoCr coating layer exposed to 5%NaCl

Science.gov (United States)

Sugiarti, E.; Sundawa, R.; Desiati, R. D.; Zaini, K. A.

2018-03-01

Highly corrosion resistant of carbon steel coated NiCoCr was applied in corrosive of marine environtment. Carbon steel coated NiCoCr was prepared by a two step technique of NiCo electro-deposition and Cr pack cementation. The samples were exposed to 5 wt.% NaCl for 48 and 168 hours. The microstructure and corrosion product were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and transmission electron microscopy (TEM). The corrosion resistance of carbon steel coated NiCoCr was found to be better than that of carbon steel substrate without coating. The results showed the microstructure of 48 h corroded sample has duplex layer composed of inner α-(Ni,Co), α-Cr and outer Cr2O3, while a quite thin and continues protective oxide of Cr2O3 was observed in outer layer of 168 h corroded sample. The formation of oxide scale rich in Cr2O3 has contributed for the better corrosion resistance of carbon steel coated NiCoCr, whereas the formation of non protective oxide of iron might caused low corrosion resistance of carbon steel substrate.

Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity

Energy Technology Data Exchange (ETDEWEB)

Zhong, Zhenyu; Qin, Jinli [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Ma, Jun, E-mail: caltary@gmail.com [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Department of Biomedical Engineering, School of Life Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

2015-04-01

Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. - Highlights: • The composite coatings were prepared by electrospinning and dip-coating. • Good in vitro bioactivity of the CA/HAP/CHI coating was confirmed. • Electrochemical behaviors in SBF of the coatings have been studied. • The CA/HAP/CHI coating shows better resistance property than HAP/CHI.

The interrelation between mechanical properties, corrosion resistance and microstructure of Pb-Sn casting alloys for lead-acid battery components

Energy Technology Data Exchange (ETDEWEB)

Peixoto, Leandro C.; Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 6122, 13083-970, Campinas - SP (Brazil)

2010-01-15

It is well known that there is a strong influence of thermal processing variables on the solidification structure and as a direct consequence on the casting final properties. The morphological microstructural parameters such as grain size and cellular or dendritic spacings will depend on the heat transfer conditions imposed by the metal/mould system. There is a need to improve the understanding of the interrelation between the microstructure, mechanical properties and corrosion resistance of dilute Pb-Sn casting alloys which are widely used in the manufacture of battery components. The present study has established correlations between cellular microstructure, ultimate tensile strength and corrosion resistance of Pb-1 wt% Sn and Pb-2.5 wt% Sn alloys by providing a combined plot of these properties as a function of cell spacing. It was found that a compromise between good corrosion resistance and good mechanical properties can be attained by choosing an appropriate cell spacing range. (author)

Nano zinc phosphate coatings for enhanced corrosion resistance of mild steel

International Nuclear Information System (INIS)

Tamilselvi, M.; Kamaraj, P.; Arthanareeswari, M.; Devikala, S.

2015-01-01

Highlights: • Nano zinc phosphate coating on mild steel was developed. • Nano zinc phosphate coatings on mild steel showed enhanced corrosion resistance. • The nano ZnO increases the number of nucleating sites for phosphating. • Faster attainment of steady state during nano zinc phosphating. - Abstract: Nano crystalline zinc phosphate coatings were developed on mild steel surface using nano zinc oxide particles. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The particles size of the nano zinc phosphate coating developed was also characterized by TEM analysis. Potentiodynamic polarization and electrochemical impedance studies were carried out in 3.5% NaCl solution. Significant variations in the coating weight, morphology and corrosion resistance were observed as nano ZnO concentrations were varied from 0.25 to 2 g/L in the phosphating baths. The results showed that nano ZnO particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal ZnO particles in the phosphating baths). Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano ZnO. The activation effect brought about by the nano ZnO reduces the amount of accelerator (NaNO 2 ) required for phosphating

Corrosion resistance and protection mechanism of hot-dip Zn-Al-Mg alloy coated steel sheet under accelerated corrosion environment; Yoyu Zn-Al-Mg kei gokin mekki koban no sokushin fushoku kankyoka ni okeru taishokusei toi boshoku kiko

Energy Technology Data Exchange (ETDEWEB)

Komatsu, A.; Izutani, H.; Tsujimura, T.; Ando, A.; Kittaka, T. [NKK Corp., Tokyo (Japan)

2000-08-01

Corrosion behavior of hot-dip Zn-6%Al 0-3%Mg alloy coated steel sheets in cyclic corrosion test (CCT) has been investigated. The corrosion resistance was improved with increasing Mg content in the coating layer, and the highest corrosion resistance was observed at 3% Mg. In Zn-6%Al-3%Mg alloy coated steel sheet, the formations of zinc carbonate hydroxide and zinc oxide were suppressed for longer duration compared with Zn-0.2%Al and Zn-4.5%Al-0.l%Mg alloy coated steel sheets. As a result, zinc chloride hydroxide existed stable on the surface of the coating layer. From the polarization behaviors in 5% NaCl aqueous solution after CCT, it was found that the corrosion current density of Zn-6%At-3%Mg alloy coated steel sheet was much smaller than those of Zn-0.2%Al and Zn-4.5%Al-0.1%Mg alloy coated steel sheets. As zinc carbonate hydroxide and zinc oxide had poor adhesion to the coating layer and had porous structures, these corrosion products were considered to have little protective action for the coating layer. Therefore, it was concluded that Mg suppressed the formation of such nonprotective corrosion products. resulting in the remarkable improvement of corrosion resistance. (author)

Effect of silicon ion implantation upon the structure and corrosion resistance of the surface layer of stainless steel 316L, Vitalium and titanium alloy Ti6Al14V

International Nuclear Information System (INIS)

Baszkiewicz, J.; Kaminski, M.; Krupa, D.; Kozubowski, J.; Barcz, A.; Gawlik, A.; Jagielski, J.

1995-01-01

Samples of 316L stainless steel, Vitalium and Ti6A14V titanium alloy have been implanted with doses of 1.5, 3, and 4.5 x 10 17 Si + /cm 2 . Transmission electron microscopy shows that during ion implantation amorphous layers are formed. When samples of titanium alloy were implanted with a dose of 0.5 x 10 17 Si + /cm 2 , the implanted layer consisted of a dispersion of fine silicide crystallites instead of being amorphous. The corrosion resistance was analyzed by electrochemical techniques in 0.9% NaCl at the temperature of 37 C. The increase of corrosion resistance has been observed as a result of structural modifications of the surface layer. (author). 7 refs, 4 tabs

Effect of alternating voltage treatment on corrosion resistance of AZ91D magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Liu, X. [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin (China); Zhang, T.; Shao, Y.; Meng, G.; Wang, F. [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China)

2012-06-15

AZ91D magnesium alloy was treated by the alternating voltage (AV) treatment technique. The optimal AV-treatment parameters of the alloy were determined by orthogonal experiments. Polarization curve, electrochemical impedance spectroscopy (EIS), and scanning electrochemical microscopy (SECM) were used to understand the effect of AV-treatment on the corrosion resistance of the alloy. AFM, contact angle, and XPS were employed to investigate further the influence of AV-treatment on the properties of the surface film formed on the alloy after AV-treatment. The results showed that a uniform and stable film was formed and the corrosion resistance of AZ91D magnesium alloy was significantly improved after AV-treatment. This was caused by the noticeable change of the chemical structure and semi-conducting properties of the surface film after AV-treatment. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Corrosion of thin, magnetron sputtered Nb_2O_5 films

International Nuclear Information System (INIS)

Pillis, Marina Fuser; Geribola, Guilherme Altomari; Scheidt, Guilherme; Gonçalves de Araújo, Edval; Lopes de Oliveira, Mara Cristina; Antunes, Renato Altobelli

2016-01-01

Highlights: • Niobium oxide based films were obtained by DC magnetron sputtering. • Different deposition times were tested. • The best corrosion resistance was obtained for the Nb_2O_5 film produced at 15′. • Film porosity determines the corrosion resistance. - Abstract: Niobium oxide based thin films were deposited on AISI 316 stainless steel substrates using reactive DC magnetron sputtering. Structure, composition and corrosion resistance of the niobium oxide films were studied. The corrosion behavior of the specimens was evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The concentration of niobium and oxygen in the films was obtained by Rutherford backscattering spectroscopy (RBS). The film structure was analyzed by X-ray diffractometry. The corrosion resistance of the substrate was improved by the Nb_2O_5 layers. The best protective performance was achieved for the deposition time of 15 min.

Evaluation of cytotoxicity and corrosion resistance of orthodontic mini-implants

Science.gov (United States)

Alves, Celha Borges Costa; Segurado, Márcio Nunes; Dorta, Miriam Cristina Leandro; Dias, Fátima Ribeiro; Lenza, Maurício Guilherme; Lenza, Marcos Augusto

2016-01-01

ABSTRACT Objective: To evaluate and compare in vitro cytotoxicity and corrosion resistance of mini-implants from three different commercial brands used for orthodontic anchorage. Methods: Six mini-implants (Conexão(tm), Neodent(tm) and SIN(tm)) were separately immersed in artificial saliva (pH 6.76) for 30 and 60 days. The cytotoxicity of the corrosion extracts was assessed in L929 cell cultures using the violet crystal and MTT assays, as well as cell morphology under light microscopy. Metal surface characteristics before and after immersion in artificial saliva were assessed by means of scanning electron microscopy (SEM). The samples underwent atomic absorption spectrophotometry to determine the concentrations of aluminum and vanadium ions, constituent elements of the alloy that present potential toxicity. For statistical analysis, one-way ANOVA/Bonferroni tests were used for comparisons among groups with p corrosion. The extracts assessed by means of atomic absorption spectrophotometry presented concentrations of aluminum and vanadium ions below 1.0 µg/mL and 0.5 µg/mL, respectively. Conclusion: Orthodontic mini-implants manufactured by Conexão(tm), Neodent(tm) and SIN(tm) present high corrosion resistance and are not cytotoxic. PMID:27901227

Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

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Joon Woo Park

2015-01-01

Full Text Available The corrosion resistance of steel in alkali-activated slag (AAS mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added in mixing water, including Ca(OH2, KOH and NaOH, to activate hydration process. As a result, it was found that the corrosion behavior was strongly dependent on the type of alkali activator: the AAS containing the Ca(OH2 activator was the most passive in monitoring of the galvanic corrosion and half-cell potential, while KOH, and NaOH activators indicated a similar level of corrosion to Portland cement mortar (control. Despite a lower binding of chloride ions in the paste, the AAS had quite a higher resistance to chloride transport in rapid chloride penetration, presumably due to the lower level of capillary pores, which was ensured by the pore distribution of AAS mortar in mercury intrusion porosimetry.

Thermal behaviour properties and corrosion resistance of organoclay/polyurethane film

Science.gov (United States)

Kurniawan, O.; Soegijono, B.

2018-03-01

Organoclay/polyurethane film composite was prepared by adding organoclay with different content (1, 3, and 5 wt.%) in polyurethane as a matrix. TGA and DSC showed decomposition temperature shifted to a lower point as organoclay content change. FT-IR spectra showed chemical bonding of organoclay and polyurethane as a matrix, which means that the bonding between filler and matrix occured and the composite was stronger but less bonding occur in composite with 5 wt.% organoclay. The corrosion resistance overall increased with the increasing organoclay content. Composite with 5 wt.% organoclay had more thermal stability and corrosion resistance may probably due to exfoliation of organoclay.

Enhanced corrosion resistance of magnesium alloy AM60 by cerium(III) in chloride solution

International Nuclear Information System (INIS)

Heakal, F. El-Taib; Shehata, O.S.; Tantawy, N.S.

2012-01-01

Highlights: ► Corrosion rate of AM60 in Cl − solution decreases with increasing [Ce 3+ ] up to 1 mM. ► Beyond that level the corrosion rate increases and then stabilizes. ► The spontaneously formed film characterises by increasing resistance with time. ► The converted film after 10 d immersion exhibits self-healing in plain Cl − solution. ► Ce(III) should be present in the corrodent to form a more compact surface coating. - Abstract: Cerium(III) was utilised to enhance the corrosion resistance of AM60 in NaCl solution. Ce 3+ can suppress corrosion deterioration up to 1.0 mM. Beyond that level corrosion rate increases till a steady value. Surface film resistance increases with time evolution until 24 h, then decreases and stabilizes. The converted film after 240 h immersion exhibits self-healing and thickening when re-exposed to plain chloride solution. SEM and EDX confirmed that when Ce is present as additive in solution, more compact coating is formed better than its presence as a post coating on the alloy surface before being immersed in the corrosive environment.

Corrosion resistance and durability of superhydrophobic surface formed on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution.

Science.gov (United States)

Ishizaki, Takahiro; Masuda, Yoshitake; Sakamoto, Michiru

2011-04-19

The corrosion resistant performance and durability of the superhydrophobic surface on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution were investigated using electrochemical and contact angle measurements. The durability of the superhydrophobic surface in corrosive 5 wt% NaCl aqueous solution was elucidated. The corrosion resistant performance of the superhydrophobic surface formed on magnesium alloy was estimated by electrochemical impedance spectroscopy (EIS) measurements. The EIS measurements and appropriate equivalent circuit models revealed that the superhydrophobic surface considerably improved the corrosion resistant performance of magnesium alloy AZ31. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the superhydrophobic film to the magnesium alloy surface. The corrosion formation mechanism of the superhydrophobic surface formed on the magnesium alloy was also proposed. © 2011 American Chemical Society

Full surface inspection methods regarding reinforcement corrosion of concrete structures

International Nuclear Information System (INIS)

Reichling, K.; Raupach, M.; Broomfield, J.; Gulikers, J.; L'Hostis, Valerie

2013-01-01

For reinforced concrete structures a localisation of all significant critical areas can only be done by a full surface inspection. The economic advantages are obvious: uncritical areas have not to be repaired expensively.The first step of the assessment should always be a visual inspection. The range of deterioration causes can be limited and the degree of deterioration may be estimated roughly. The inspection program can be adjusted to the requirements. By means of a full surface potential mapping areas with a high risk for chloride induced reinforcement corrosion can be localised, although no deteriorations are visually detectable at the concrete surface. In combination with concrete cover depth and resistivity measurements areas with corrosion promoting exposure conditions can be localised even if the reinforcement is not yet de-passivated. The following publication gives an overview about the essential full surface investigation methods to localise critical areas regarding corrosion of steel in concrete. The selection of methods is based on the inspection procedure given in reference 2. (authors)

Effect of DC Plasma Electrolytic Oxidation on Surface Characteristics and Corrosion Resistance of Zirconium

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Maciej Sowa

2018-05-01

Full Text Available Zr is a valve metal, the biocompatibility of which is at least on par with Ti. Recently, numerous attempts of the formation of bioactive coatings on Zr by plasma electrolytic oxidation (PEO in solutions that were based on calcium acetate and calcium β-glycerophosphate were made. In this study, the direct current (DC PEO of commercially pure zirconium in the solutions that contained Ca(H2PO22, Ca(HCOO2, and Mg(CH3COO2 was investigated. The treatment was conducted at 75 mA/cm2 up to 200, 300, or 400 V. Five process stages were discerned. The treatment at higher voltages resulted in the formation of oxide layers that had Ca/P or (Mg+Ca/P ratios that were close to that of hydroxyapatite (Ca/P = 1.67, determined by SEM/EDX. The corrosion resistance studies were performed using electrochemical impedance spectroscopy (EIS and DC polarization methods. R(Q[R(QR] circuit model was used to fit the EIS data. In general, the coatings that were obtained at 200 V were the most corrosion resistant, however, they lacked the porous structure, which is typical for PEO coatings, and is sought after in the biomedical applications. The treatment at 400 V resulted in the formation of the coatings that were more corrosion resistant than those that were obtained at 300 V. This was determined mainly by the prevailing plasma regime at the given process voltage. The pitting resistance of Zr was also improved by the treatment, regardless of the applied process conditions.

Corrosion Resistance and Pitting Behaviour of Low-Carbon High-Mn Steels in Chloride Solution

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Grajcar A.

2016-06-01

Full Text Available Corrosion resistance of the X4MnSiAlNbTi27-4-2 and X6MnSiAlNbTi26-3-3 type austenitic steels, after hot deformation as well as after cold rolling, were evaluated in 3.5% NaCl solution using potentiodynamic polarization tests. A type of nonmetallic inclusions and their pitting corrosion behaviour were investigated. Additionally, the effect of cold deformation on the corrosion resistance of high-Mn steels was studied. The SEM micrographs revealed that corrosion damage formed in both investigated steels is characterized by various shapes and an irregular distribution at the metallic matrix, independently on the steel state (thermomechanically treated or cold worked. Corrosion pits are generated both in grain interiors, grain boundaries and along the deformation bands. Moreover, corrosion damage is stronger in cold deformed steels in comparison to the thermomechanically treated specimens. EDS analysis revealed that corrosion pits preferentially nucleated on MnS and AlN inclusions or complex oxysulphides. The morphology of corrosion damage in 3.5% NaCl supports the data registered in potentiodynamic tests.

Corrosion of beryllium

International Nuclear Information System (INIS)

Mueller, J.J.; Adolphson, D.R.

1987-01-01

The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

Selection of Corrosion Resistant Materials for Nuclear Waste Repositories

International Nuclear Information System (INIS)

R.B. Rebak

2006-01-01

Several countries are considering geological repositories to dispose of nuclear waste. The environment of most of the currently considered repositories will be reducing in nature, except for the repository in the US, which is going to be oxidizing. For the reducing repositories, alloys such as carbon steel, stainless steels and titanium are being evaluated. For the repository in the US, some of the most corrosion resistant commercially available alloys are being investigated. This paper presents a summary of the behavior of the different materials under consideration for the repositories and the current understanding of the degradation modes of the proposed alloys in ground water environments from the point of view of general corrosion, localized corrosion and environmentally assisted cracking

Surface composition, microstructure and corrosion resistance of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam

International Nuclear Information System (INIS)

Li, P.; Lei, M.K.; Zhu, X.P.

2011-01-01

High-intensity pulsed ion beam (HIPIB) irradiation of AZ31 magnesium alloy is performed and electrochemical corrosion experiment of irradiated samples is carried out by using potentiodynamic polarization technology in order to explore the effect of HIPIB irradiation on corrosion resistance of magnesium alloy. The surface composition, cross-sectional morphology and microstructure are characterized by using electron probe microanalyzer, optical microscope and transmission electron microscope, respectively. The results indicated that HIPIB irradiation leads to a significant improvement in corrosion resistance of magnesium alloy, in terms of the considerable increase in both corrosion potential and pitting breakdown potential. The microstructural refinement and surface purification induced by HIPIB irradiation are responsible for the improved corrosion resistance. - Research Highlights: → A modified layer about 30 μm thick is obtained by HIPIB irradiation. → Selective ablation of element/impurity phase having lower melting point is observed. → More importantly, microstructural refinement occurred on the irradiated surface. → The modified layer exhibited a significantly improved corrosion resistance. → Improved corrosion resistance is ascribed to the combined effect induced by HIPIB.

77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

Science.gov (United States)

2012-05-30

... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-350 and 731-TA-616 and 618 (Third Review)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five-Year Reviews... corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion...

Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

Science.gov (United States)

Dur, Ender; Cora, Ömer Necati; Koç, Muammer

2014-01-01

Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

General Corrosion and Localized Corrosion of Waste Package Outer Barrier

Energy Technology Data Exchange (ETDEWEB)

K.G. Mon

2004-10-01

The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

Metallurgical aspects of corrosion resistance of aluminium alloys

Energy Technology Data Exchange (ETDEWEB)

Reboul, M.C. [Pechiney Voreppe Research Centre France (France); CNRS-INP Grenoble, SIMAP-INP Grenoble, Universite France, Saint Martin d' Heres Cedex (France); Baroux, B. [SIMAP-INP, Grenoble University, 1130 rue de la piscine, Saint Martin d' Heres Cedex (France)

2011-03-15

Aluminium is the second most often used metal after steel. In this paper, the most current uses of aluminium alloys are first summarised. Then, their different corrosion modes, i.e. pitting, crevice, filiform, galvanic and structural corrosion (including inter-granular, exfoliation and stress corrosion cracking) are reviewed, with particular attention paid to metallurgical factors controlling the corrosion process. For each mode, some instances of possible in-service failure are given, followed by the discussion of the involved mechanisms and the presentation of appropriate solutions to prevent corrosion. Last, passivity and polarisation behaviour are discussed with reference to stainless steels. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Investigation of corrosion resistance of alloys with high mechanical characteristics in some environments of food industry

International Nuclear Information System (INIS)

Tremoureux, Yves

1978-01-01

This research thesis aimed at improving knowledge in the field of stress-free corrosion of alloys with high mechanical characteristics in aqueous environments, at highlighting some necessary aspects of their behaviour during cleaning or disinfection, and at selecting alloys which possess a good stress-free corrosion resistance in view of a later investigation of their stress corrosion resistance. After a presentation of the metallurgical characteristics of high mechanical strength alloys and the report of a bibliographical study on corrosion resistance of these alloys, the author presents and discusses the results obtained in the study of a possible migration of metallic ions in a milk product which is submitted to a centrifugation, and of the corrosion resistance of selected alloys with respect to the different media they will be in contact with during ultra-centrifugation. The following alloys have been used in this research: Marval 18, Marphynox, Marval X12, 17-4PH steel, Inconel 718 [fr

A study on the corrosion characteristics of gear steel by shot peening

International Nuclear Information System (INIS)

Kang, Jin Shik; Kim, Tae Hyung; Cheong, Seong Kyun; Yoon, Jong Ku; Lee, Seung Ho

2001-01-01

The surface treatment technique to increase corrosion resistance is very important in mechanical components of structures. Therefore, this paper investigates the effects of shot peening on the corrosion resistance of SCM 420steel. The results show that the surface compressive residual stress largely increases, which cause the increase of corrosion resistance

Characterization and properties of shock and corrosion resistant of titanium based coatings

International Nuclear Information System (INIS)

Motoiu, P.; Rosso, M.

2001-01-01

Thermal spraying technologies are an effective way to ensure surface protection against destructive effects of wear, corrosion and oxidizing phenomena. These technologies can be applied in majority of industrial sectors in order to improve properties of new parts or for reconditioning worn out parts technology. Ideally, it would be comfortable to have a material able to resist to all type of wear, but the work condition intricacy combined with economic reason have lead to the development of a big number of powder materials that are used in thermal spraying technologies. The titanium powders are suitable for coating layers which have a good behavior in 'metal on metal friction', toughness, shock and corrosion resistance. In particular, titanium layers obtained by plasma spraying are used in different aerospace and non aerospace applications due to the combination of low density, very good mechanical properties and high corrosion resistance. The accomplishment of new titanium thermal layers is effectively used in order to increase the lifetime of different engine parts securing the thermal protection in use, resistance to high corrosion and oxidizing phenomena. This paper deals about the mechanical properties of Ti based coatings applied by plasma spray process on steel substrates, the obtained results show the possibility to apply titanium coatings where special and high performance materials are needed. (author)

Investigation of the corrosion resistance of Ti-13Nb-13Zr alloy by electrochemical techniques and surface analysis

International Nuclear Information System (INIS)

Assis, Sergio Luiz de

2006-01-01

In this work, the in vitro corrosion resistance of the Ti-13Nb-13Zr alloy, manufactured at a national laboratory, and used for orthopedic applications, has been investigated in solutions that simulate the body fluids. The electrolytes used were 0.9 % (mass) NaCl, Hanks' solution, a culture medium (MEM), and the two last electrolytes, without and with addition of hydrogen peroxide. The aim of peroxide addition was to simulate the conditions found when inflammatory reactions occur due to surgical procedures. The corrosion resistance of alloys commercially in use as biomaterials, Ti-6Al-7Nb and Ti-6Al-4V, as well as of the pure titanium (Ti-cp), was also studied for comparison with the Ti-13Nb-13Zr alloy. The corrosion resistance characterization was carried out by electrochemical and surface analysis techniques. The electrochemical tests used were: open circuit potential measurements as a function of tim; potentiodynamic polarization; and electrochemical impedance spectroscopy (EIE). The impedance experimental diagrams were interpreted using equivalent electric circuits that simulate an oxide film with a duplex structure composed of an internal and compact, barrier type layer, and an external porous layer. The results showed that the corrosion resistance is due mainly to the barrier type layer. The titanium alloys and the Ti-cp showed high corrosion resistance in all electrolytes used. The oxides formed on the Ti-13Nb-13Zr, either naturally or during immersion in MEM ar Hank's solution was characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (MEV). The results showed that the presence of hydrogen peroxide in MEM promotes the growth of the porous layer and incorporation of mineral ions, besides favouring hydroxyapatite formation. The cytotoxicity of the Ti-13Nb-13Zr alloy was also evaluated and it was shown to be non-toxic. (author)

Corrosion resistance of ceramic materials in pyrochemical reprocessing atmosphere by using molten salt for spent nuclear oxide fuel. Corrosion research under chlorine gas condition

International Nuclear Information System (INIS)

Takeuchi, Masayuki; Hanada, Keiji; Koizumi, Tsutomu; Aose, Shinichi; Kato, Toshihiro

2002-12-01

Pyrochemical reprocessing using molten salts (RIAR process) has been recently developed for spent nuclear oxide fuel and discussed in feasibility study. It is required to improve the corrosion resistance of equipments such as electrolyzer because the process is operated in severe corrosion environment. In this study, the corrosion resistance of ceramic materials was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas condition. And further consideration about the effects of oxygen, carbon and main fission product's chlorides were evaluated in molten salt. The result of thermodynamic calculation shows most of ceramic oxides have good chemical stability on chlorine, oxygen and uranyl chloride, however the standard Gibb's free energies with carbon have negative value. On the other hand, eleven kinds of ceramic materials were examined by corrosion test, then silicon nitride, mullite and cordierite have a good corrosion resistance less than 0.1 mm/y. Cracks were not observed on the materials and flexural strength did not reduce remarkably after 480 hours test in molten salt with Cl 2 -O 2 bubbling. In conclusion, these three ceramic materials are most applicable materials for the pyrochemical reprocessing process with chlorine gas condition. (author)

Radiometric investigation of effect of decontamination agents on corrosion behavior of structural materials for nuclear power engineering

International Nuclear Information System (INIS)

Silber, R.; Ecksteinova, A.

1987-01-01

The tracer technique is used in monitoring corrosion behaviour of high-alloy steels used as structural materials in nuclear power engineering. Radioisotopes 59 Fe, 51 Cr, 58 Co and 60 Co produced by neutron irradiation of steel are mainly used for labelling steel components. The actual corrosion test proceeds in a facility whose description is given. The facility allows automatic sampling of corrosion medium fractions in preset intervals. The fractions are evaluated using a multi-channel analyzer with a Ge(Li) detector. The method can be applied in, e.g., monitoring extraction corrosion, the effect of decontamination agents on the corrosion of alloy steels and the effect of heat treatment of steels of their corrosion resistance in a model corrosion environment. (Z.M.). 2 fig., 1 tab., 5 refs

A computation model for the corrosion resistance of nanocrystalline zirconium metal

International Nuclear Information System (INIS)

Zhang Xiyan; Shi Minghua; Liu Nianfu; Wei Yiming; Li Cong; Qiu Shaoyu; Zhang Qiang; Zhang Pengcheng

2007-01-01

In this paper a computation model of corrosion rate-grain size of nanocrystalline and ultra-fine zirconium has been presented. The model is based on the Wagner's theory and the electron theory of solids. The conductivity, electronic mean free path and grain size of metal were considered. By this model, the corrosion rate of zirconium metal under different temperature was computed. The results show that the corrosion weight gain and rate constant of nanocrystalline zirconium is lower than that of zirconium with coarse grain size. And the corrosion rate constant and weight gain of nanocrystalline zirconium metal decrease with the decrease of grain size. So the refinement of grain size can remarkably improve the corrosion resistance of zirconium metal. (authors)

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

Energy Technology Data Exchange (ETDEWEB)

Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

2007-09-19

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

Pitting Corrosion Behaviour of New Corrosion-Resistant Reinforcement Bars in Chloride-Containing Concrete Pore Solution.

Science.gov (United States)

Jiang, Jin-Yang; Liu, Yao; Chu, Hong-Yan; Wang, Danqian; Ma, Han; Sun, Wei

2017-08-04

In this study, the pitting behaviour of a new corrosion-resistant alloy steel (CR) is compared to that of low-carbon steel (LC) in a simulated concrete pore solution with a chloride concentration of 5 mol/L. The electrochemical behaviour of the bars was characterised using linear polarisation resistance (LPR) and electrochemical impedance spectroscopy (EIS). The pitting profiles were detected by reflective digital holographic microscopy (DHM), scanning electron microscopy (SEM), and the chemical components produced in the pitting process were analysed by X-ray energy dispersive spectroscopy (EDS). The results show that the CR bars have a higher resistance to pitting corrosion than the LC bars. This is primarily because of the periodic occurrence of metastable pitting during pitting development. Compared to the pitting process in the LC bars, the pitting depth grows slowly in the CR bars, which greatly reduces the risk of pitting. The possible reason for this result is that the capability of the CR bars to heal the passivation film helps to restore the metastable pits to the passivation state.

Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

Directory of Open Access Journals (Sweden)

Ikhlas Basheer

2015-02-01

Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

Effect of heat treatment conditions on stress corrosion cracking resistance of alloy X-750 in high temperature water

International Nuclear Information System (INIS)

Yonezawa, Toshio; Onimura, Kichiro; Sakamoto, Naruo; Sasaguri, Nobuya; Susukida, Hiroshi; Nakata, Hidenori.

1984-01-01

In order to improve the resistance of the Alloy X-750 in high temperature and high purity water, the authors investigated the influence of heat treatment condition on the stress corrosion cracking resistance of the alloy. This paper describes results of the stress corrosion cracking test and some discussion on the mechanism of the stress corrosion cracking of Alloy X-750 in deaerated high temperature water. The following results were obtained. (1) The stress corrosion cracking resistance of Alloy X-750 in deaerated high temperature water remarkably depended upon the heat treatment condition. The materials solution heat treated and aged within temperature ranges from 1065 to 1100 0 C and from 704 to 732 0 C, respectively, have a good resistance to the stress corrosion cracking in deaerated high temperature water. Especially, water cooling after the solution heat treatment gives an excellent resistance to the stress corrosion cracking in deaerated high temperature water. (2) Any correlations were not observed between the stress corrosion cracking susceptibility of Alloy X-750 in deaerated high temperature water and grain boundary chromium depleted zones, precipitate free zones and the grain boundary segregation of impurity elements and so on. It appears that there are good correlations between the stress corrosion cracking resistance of the alloy in the environment and the kinds, morphology and coherency of precipitates along the grain boundaries. (author)

Corrosion resistance characteristics of stamped and hydroformed proton exchange membrane fuel cell metallic bipolar plates

Energy Technology Data Exchange (ETDEWEB)

Dundar, F. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Department of Materials Science and Engineering, Gebze Institute of Technology (Turkey); Dur, Ender; Koc, M. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Mahabunphachai, S. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); National Metal and Materials Technology Center (MTEC), Pathumthani (Thailand)

2010-06-01

Metallic bipolar plates have several advantages over bipolar plates made from graphite and composites due to their high conductivity, low material and production costs. Moreover, thin bipolar plates are possible with metallic alloys, and hence low fuel cell stack volume and mass are. Among existing fabrication methods for metallic bipolar plates, stamping and hydroforming are seen as prominent approaches for mass production scales. In this study, the effects of important process parameters of these manufacturing processes on the corrosion resistance of metallic bipolar plates made of SS304 were investigated. Specifically, the effects of punch speed, pressure rate, stamping force and hydroforming pressure were studied as they were considered to inevitably affect the bipolar plate micro-channel dimensions, surface topography, and hence the corrosion resistance. Corrosion resistance under real fuel cell conditions was examined using both potentiodynamic and potentiostatic experiments. The majority of the results exhibited a reduction in the corrosion resistance for both stamped and hydroformed plates when compared with non-deformed blank plates of SS304. In addition, it was observed that there exist an optimal process window for punch speed in stamping and the pressure rate in hydroforming to achieve improved corrosion resistance at a faster production rate. (author)

Influence of gas-powder laser cladding’s technological parameters on structural characteristics of corrosion-resistant steels’ restored surface layer

Science.gov (United States)

Krylova, S. E.; Oplesnin, S. P.; Goltyapin, M. I.

2018-03-01

The results of the developed industrial technology for surface restoration of corrosion-resistant steels by laser surfacing are presented in the article. A comparative analysis of the microstructure of the welded wear-resistant layer, the fusion zone with the base material and the diffusion zone for different technological surfacing regimes are given. Dyrometric studies and nondestructive testing of the deposited layer for defects were performed

Structure and corrosion properties of PVD Cr-N coatings

International Nuclear Information System (INIS)

Liu, C.; Bi, Q.; Ziegele, H.; Leyland, A.; Matthews, A.

2002-01-01

PVD Cr-N coatings produced by physical vapor deposition (PVD) are increasingly used for mechanical and tribological applications in various industrial sectors. These coatings are particularly attractive for their excellent corrosion resistance, which further enhances the lifetime and service quality of coated components. PVD Cr-N coated steels in an aqueous solution are usually corroded by galvanic attack via through-coating 'permeable' defects (e.g., pores). Therefore, the corrosion performance of Cr-N coated steel is determined by a number of variables of the coating properties and corrosive environment. These variables include: (i) surface continuity and uniformity; (ii) through-coating porosity; (iii) film density and chemical stability; (iv) growth stresses; (v) interfacial and intermediate layers; (vi) coating thickness; (vii) coating composition; and (viii) substrate properties. In this article, PVD Cr-N coatings were prepared, by electron-beam PVD and sputter deposition, with different compositions, thicknesses, and surface roughnesses, by changing the N 2 flow rate, applying multilayering techniques and changing the substrate finish prior to coating. The microstructure of such coatings is investigated by various analytical techniques such as glancing angle x-ray diffraction and scanning electron microscopy, which are also correlated with the corrosion performance of the coated steel. Both dc polarization and ac impedance spectroscopy were employed to investigate the corrosion resistance of Cr-N coated steel in a 0.5N NaCl solution. It has been found that the N 2 flow rate during reactive deposition strongly determines the microstructure of Cr-N coatings (due to the changing nitrogen content in the film) and can thus affect the corrosion resistance of coated systems. The surface finish of the steel substrate also affects the uniformity and coverage of PVD coatings; grooves and inclusions on the original substrate can raise the susceptibility of coated

Corrosion performance of some titanium-based hard coatings

International Nuclear Information System (INIS)

Matthes, B.; Broszeit, E.; Aromaa, J.; Ronkainen, H.; Hannula, S.P.; Leyland, A.; Matthews, A.

1991-01-01

Tools and machine parts which could benefit from wear-resistant titanium-based hard films are often subject to corrosive environments. Physically vapour-deposited coatings frequently exhibit porosity and even small defects, which can cause rapid local corrosion of the substrate material; there is therefore a requirement for dense and chemically inert coatings. This paper presents corrosion data for titanium-based hard coatings such as TiN, (Ti, Al)N, Ti(B, N) and TiB 2 and also for multilayered structures where additional aluminium-based insulating surface layers (AlN and Al 2 O 3 ) were deposited. The corrosion resistance and porosity of the films were analysed by electrochemical techniques. The degree of metallic bonding can play a significant role in influencing the corrosion resistance of refractory transition-metal-based ceramic coatings. Here we demonstrate that, under potentiodynamic corrosion test conditions, resistance to corrosive attack was relatively poor for TiB 2 , better for (Ti, Al)N and Ti(B, N) and best for TiN. It is also shown that applying the additional protective aluminium-based insulating surface layers on the coating can further improve corrosion resistance. (orig.)

Evaluation of the corrosion resistance of anodized aluminum 6061 using electrochemical impedance spectroscopy (EIS)

International Nuclear Information System (INIS)

Huang Yuelong; Shih Hong; Huang, Huochuan; Daugherty, John; Wu Shun; Ramanathan, Sivakami; Chang, Chris; Mansfeld, Florian

2008-01-01

The corrosion resistance of anodized Al 6061 produced by two different anodizing and sealing processes was evaluated using electrochemical impedance spectroscopy (EIS). The scanning electron microscope (SEM) was employed to determine the surface structure and the thickness of the anodized layers. The EIS data revealed that there was very little change of the properties of the anodized layers for samples that were hard anodized in a mixed acid solution and sealed in hot water over a 365 day exposure period in a 3.5 wt% NaCl solution. The specific admittance A s and the breakpoint frequency f b remained constant with exposure time confirming that the hard anodizing process used in this study was very effective in providing excellent corrosion resistance of anodized Al 6061 over extended exposure periods. Some minor degradation of the protective properties of the anodized layers was observed for samples that were hard anodized in H 2 SO 4 and exposed to the NaCl solution for 14 days

Image-based corrosion recognition for ship steel structures

Science.gov (United States)

Ma, Yucong; Yang, Yang; Yao, Yuan; Li, Shengyuan; Zhao, Xuefeng

2018-03-01

Ship structures are subjected to corrosion inevitably in service. Existed image-based methods are influenced by the noises in images because they recognize corrosion by extracting features. In this paper, a novel method of image-based corrosion recognition for ship steel structures is proposed. The method utilizes convolutional neural networks (CNN) and will not be affected by noises in images. A CNN used to recognize corrosion was designed through fine-turning an existing CNN architecture and trained by datasets built using lots of images. Combining the trained CNN classifier with a sliding window technique, the corrosion zone in an image can be recognized.

Corrosion resistance of a new AL 6013-20 SiC(P) in salt spray chamber

Science.gov (United States)

Ahmad, Zaki; Aleem, B. J. Abdul

2000-06-01

Aluminum 6013 alloy (0.82Si, 0.95Mg, and 0.35Mn) is finding increasing usage in new aircraft designs, automotives, and structural applications due to its good stretch forming character in T4 temper (solution heat treated and naturally aged to a substantially stable conditions) compared to alloy 2024 (4.4Cu, 0.6Mn, 1.5Mg, and balance Al) and Al6061 (Si0.51 to 0.71, Fe0.35, Cu0.15, Mn0.85, Mg0.15, 0.25Cr, 0.15Zn, and balanced Al). The newly developed A1 6013 reinforced with 20 vol.% SiC(P) has a higher strength than its unreinforced counterpart. Whereas the corrosion behavior of A1 6013 has been reported in literature, there is no previous data on A1 6013 reinforced with SiC(P). A knowledge of the corrosion behavior of this alloy is crucial to its applications in aerospace, structural, and automotive industry. The first results of corrosion study of this alloy in 3.5 wt.% Na Cl in a salt spray chamber are presented. Three tempers F (as fabricated), O (annealed), and T4 (age hardened and stabilized at room temperature) of the alloy A1 6013-30 SiC(P) were exposed to environmental chamber in accordance with ASTM recommended practice. The corrosion rate of the alloy showed a decrease with increased exposure period and after 800 h of exposure no appreciable change in the rate of corrosion was observed. The lowest rate of corrosion (4.83 mdd) was shown by temper T4 followed by tempers F and O after 1200 h of exposure in the increasing order of corrosion rate. Fluctuations in the corrosion rate with time are related to the kinetics of growth and dissolution of Al(OH)3 film, which was detected by fourier transformation infrared (FTIR) spectroscopy (FTIS). The film was composed of an inner compact layer and outer bulk layer dependent on the refreshment rate from the bulk solution. Micrograph examination by scanning electron microscopy (SEM) showed the presence of pits covered by aluminum hydroxide gel, which isolates the pit from the bulk solution. The acidic conditions of

Enhanced corrosion resistance of magnesium alloy AM60 by cerium(III) in chloride solution

Energy Technology Data Exchange (ETDEWEB)

Heakal, F. El-Taib, E-mail: fakihaheakal@yahoo.com [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt); Shehata, O.S. [Physical Chemistry Department, National Research Centre, Dokki, Giza (Egypt); Tantawy, N.S. [Girl' s College of Arts, Science and Education, Ain Shams University, Asma Fahmi Street, Cairo (Egypt)

2012-03-15

Highlights: Black-Right-Pointing-Pointer Corrosion rate of AM60 in Cl{sup -} solution decreases with increasing [Ce{sup 3+}] up to 1 mM. Black-Right-Pointing-Pointer Beyond that level the corrosion rate increases and then stabilizes. Black-Right-Pointing-Pointer The spontaneously formed film characterises by increasing resistance with time. Black-Right-Pointing-Pointer The converted film after 10 d immersion exhibits self-healing in plain Cl{sup -} solution. Black-Right-Pointing-Pointer Ce(III) should be present in the corrodent to form a more compact surface coating. - Abstract: Cerium(III) was utilised to enhance the corrosion resistance of AM60 in NaCl solution. Ce{sup 3+} can suppress corrosion deterioration up to 1.0 mM. Beyond that level corrosion rate increases till a steady value. Surface film resistance increases with time evolution until 24 h, then decreases and stabilizes. The converted film after 240 h immersion exhibits self-healing and thickening when re-exposed to plain chloride solution. SEM and EDX confirmed that when Ce is present as additive in solution, more compact coating is formed better than its presence as a post coating on the alloy surface before being immersed in the corrosive environment.

Corrosion resistance improvement of titanium base alloys

Directory of Open Access Journals (Sweden)

Mihai V. Popa

2010-01-01

Full Text Available The corrosion resistance of the new Ti-6Al-4V-1Zr alloy in comparison with ternary Ti-6Al-4V alloy in Ringer-Brown solution and artificial Carter-Brugirard saliva of different pH values was studied. In Ringer-Brown solution, the new alloy presented an improvement of all electrochemical parameters due to the alloying with Zr; also, impedance spectra revealed better protective properties of its passive layer. In Carter-Brugirard artificial saliva, an increase of the passive film thickness was proved. Fluoride ions had a slight negative influence on the corrosion and ion release rates, without to affect the very good stability of the new Ti-6Al-4V-1Zr alloy.

Enhanced Corrosion Resistance of PVD-CrN Coatings by ALD Sealing Layers

Science.gov (United States)

Wan; Zhang, Teng Fei; Ding, Ji Cheng; Kim, Chang-Min; Park, So-Won; Yang, Yang; Kim, Kwang-Ho; Kwon, Se-Hun

2017-04-01

Multilayered hard coatings with a CrN matrix and an Al2O3, TiO2, or nanolaminate-Al2O3/TiO2 sealing layer were designed by a hybrid deposition process combined with physical vapor deposition (PVD) and atomic layer deposition (ALD). The strategy was to utilize ALD thin films as pinhole-free barriers to seal the intrinsic defects to protect the CrN matrix. The influences of the different sealing layers added in the coatings on the microstructure, surface roughness, and corrosion behaviors were investigated. The results indicated that the sealing layer added by ALD significantly decreased the average grain size and improved the corrosion resistance of the CrN coatings. The insertion of the nanolaminate-Al2O3/TiO2 sealing layers resulted in a further increase in corrosion resistance, which was attributed to the synergistic effect of Al2O3 and TiO2, both acting as excellent passivation barriers to the diffusion of corrosive substances.

Corrosion resistance and long-term durability of super-hydrophobic nickel film prepared by electrodeposition process

International Nuclear Information System (INIS)

Khorsand, S.; Raeissi, K.; Ashrafizadeh, F.

2014-01-01

A super-hydrophobic nickel film with micro-nano structure was successfully fabricated by electrodeposition process. By controlling electrodeposition parameters and considering different storage times for the coatings in air, various nickel films with different wettability were fabricated. Surface morphology of nickel films was examined by means of scanning electron microscopy (SEM). The results showed that the micro-nano nickel film was well-crystallized and exhibited pine cone-like microstructure with nano-cone arrays randomly dispersed on each micro-protrusion. The wettability of the micro-nano nickel film varied from super-hydrophilicity (water contact angle 5.3°) to super-hydrophobicity (water contact angle 155.7°) by exposing the surface in air at room temperature. The corrosion resistance of the super-hydrophobic film was estimated by electrochemical impedance spectroscopy (EIS) and Tafel polarization measurements. The potentiodynamic curves revealed that the corrosion rate of superhydrophobic surface was only 0.16% of the bare copper substrate. Moreover, EIS measurements and appropriate equivalent circuit models revealed that the corrosion resistance of nickel films considerably improved with an increase in the hydrophobicity. The superhydrophobic surface also exhibited an excellent long-term durability in neutral 3.5 wt.% NaCl solution.

The effect of carbon content on mechanical properties, failure and corrosion resistance of deposited chromium metal

Directory of Open Access Journals (Sweden)

Леонід Кімович Лещинськiй

2017-06-01

Full Text Available It has been shown that if choosing a metal composition for surfacing rolls and rollers of continuous casting machines, both the carbon impact on the mechanical and functional properties and the critical values of the chromium concentration, which determine the corrosion resistance of the metal with regard to electrochemical corrosion theory, should be considered as well. The paper studied the effect of chromium and carbon steel the X5-X12 type on the structure, technological strength, mechanical properties, fracturing resistance and corrosion resistance of the weld metal. The composition of chromium tool steels (deposited metal (X5-used for the rolls of hot rolling mills and (X12-used for continuous casting machines rollers correspond to these values. The impact of carbon on the properties of the deposited metal containing chromium was considered by comparing the data for both types of the deposited metal. It was found that for both types of the deposited metal (X5 and X12, the limiting value of the carbon content, providing an optimal combination of strength, ductility, failure resistance is the same. If the carbon content is more than the limiting value – (0,25% the technological strength and failure resistance of the deposited metal significantly reduce. With increasing carbon content from 0,18 to 0,25% the martensite structure has a mixed morphology – lath and plate. The strength and toughness of the deposited metal grow. Of particular interest is simultaneous increase in the specific work of failure resulted from crack inhibition at the boundary with far less solid and more ductile ferrite. As for the 5% chromium metal, the X12 type composition with 0,25% C, is borderline. With a further increase in the carbon content of the metal both ductility and failure resistance sharply decrease and with 0,40% C the growth rate of fatigue crack increases by almost 1,5 times

Improved surface corrosion resistance of WE43 magnesium alloy by dual titanium and oxygen ion implantation

Energy Technology Data Exchange (ETDEWEB)

Zhao, Ying [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Wu, Guosong; Lu, Qiuyuan [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Wu, Jun [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Xu, Ruizhen [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Yeung, Kelvin W.K., E-mail: wkkyeung@hku.hk [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Chu, Paul K., E-mail: paul.chu@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

2013-02-01

Magnesium alloys are potential biodegradable materials and have attracted much attention due to their outstanding biological performance and mechanical properties. However, their rapid degradation inside the human body cannot meet clinical needs. In order to improve the corrosion resistance, dual titanium and oxygen ion implantation is performed to modify the surface of the WE43 magnesium alloy. X-ray photoelectron spectroscopy is used to characterize the microstructures in the near surface layer and electrochemical impedance spectroscopy, potentiodynamic polarization, and immersion tests are employed to investigate the corrosion resistance of the implanted alloys in simulated body fluids. The results indicate that dual titanium and oxygen ion implantation produces a TiO{sub 2}-containing surface film which significantly enhances the corrosion resistance of WE43 magnesium alloy. Our data suggest a simple and practical means to improve the corrosion resistance of degradable magnesium alloys. - Highlights: ► Surface modification of WE43 magnesium alloy using dual ion implantation ► Dual Ti and O ion implantation produces a homogeneous TiO{sub 2}-containing surface film ► Significant improvement of the alloy corrosion resistance after the dual ion implantation.

Preparation and corrosion resistance of pulse electrodeposited Zn and Zn–SiC nanocomposite coatings

International Nuclear Information System (INIS)

Sajjadnejad, M.; Mozafari, A.; Omidvar, H.; Javanbakht, M.

2014-01-01

Highlights: • Zn and Zn–SiC coatings were obtained under different electrodeposition pulse conditions. • Effects of duty cycle, pulse frequency and applied current on SiC incorporation were investigated. • Potentiodynamic polarization tests were conducted to investigate corrosion behavior of coatings. • SiC incorporation enhances coatings corrosion behavior by filling gaps and defects. • Increasing pulse frequency and decreasing applied current favors SiC incorporation. - Abstract: Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic polarization technique in 1 M NaCl solution. It was established that presence of well-dispersed nanoparticles significantly improves corrosion resistance of the zinc by filling gaps and defects between zinc flakes and leading to a smoother surface. However, presence of the SiC nanoparticles led to a mixed microstructure with fine and coarse zinc flakes in some coatings, which presented a weak corrosion behavior. Incorporation of SiC nanoparticles enhanced hardness of the Zn coatings by fining deposit structure and through the dispersion hardening effect

Ion implanting ferrous metals to improve corrosion resistance

International Nuclear Information System (INIS)

Dearnaley, G.; Goode, P.D.

1981-01-01

A process is described for the treatment of a surface of a ferrous article to improve its corrosion resistance, wherein the surface is subjected to ion bombardment at a temperature above one hundred degrees centigrade in an evacuated enclosure which contains a residual quantity of gaseous oxygen. (author)

Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets

International Nuclear Information System (INIS)

Martins, Emerson Alves

2009-01-01

Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase (ψ). Treatment with silane, cerium, sam, Cr 6 + , tricationic phosphate followed by bath of chromium trioxide and in NaH 2 PO 4 solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH 2 PO 4 solution for 24 hours pH=3.8 was the

Pitting corrosion resistant austenite stainless steel

Science.gov (United States)

van Rooyen, D.; Bandy, R.

A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO and DOE OCRWM Co-Sponsored Advanced Materials Program

International Nuclear Information System (INIS)

Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

2007-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

The role of molybdenum in corrosion resistance of stainless steel

International Nuclear Information System (INIS)

Abdul Razak bin Daud

1989-01-01

The effect of Mo on corrosion properties of stainless steels in 1M MgCl 2 solution was studied using an electrochemical polarization method. Procedure for the preparation of electrochemically polarized samples for surface analysis is described. The samples surface were analyzed using X-ray Photoelectron Spectroscopy (XPS). The stainless steel which has high Mo content has a better resistance to corrosion in Cl containing media. Cr and Mo are enriched in the surface of Mo-bearing stainless steels which have undergone high anodic-metal dissolution. Mo may exist as MoO 2 which is responsible in slowing down the rate of corrosion attack. (author)

Microstructures, mechanical properties and corrosion resistance of Hastelloy C22 coating produced by laser cladding

International Nuclear Information System (INIS)

Wang, Qin-Ying; Zhang, Yang-Fei; Bai, Shu-Lin; Liu, Zong-De

2013-01-01

Highlights: ► Hastelloy C22 coatings were prepared by diode laser cladding technique. ► Higher laser speed resulted in smaller grain size. ► Size-effect played the key role in the hardness measurements by different ways. ► Coating with higher laser scanning speed displayed higher nano-scratch resistance. ► Small grain size was beneficial for improvement of coating corrosion resistance. -- Abstract: The Hastelloy C22 coatings H1 and H2 were prepared by laser cladding technique with laser scanning speeds of 6 and 12 mm/s, respectively. Their microstructures, mechanical properties and corrosion resistance were investigated. The microstructures and phase compositions were studied by metallurgical microscope, scanning electron microscope and X-ray diffraction analysis. The hardness and scratch resistance were measured by micro-hardness and nanoindentation tests. The polarization curves and electrochemical impedance spectroscopy were tested by electrochemical workstation. Planar, cellular and dendritic solidifications were observed in the coating cross-sections. The coatings metallurgically well-bonded with the substrate are mainly composed of primary phase γ-nickel with solution of Fe, W, Cr and grain boundary precipitate of Mo 6 Ni 6 C. The hardness and corrosion resistance of steel substrate are significantly improved by laser cladding Hastelloy C22 coating. Coating H2 shows higher micro-hardness than that of H1 by 34% and it also exhibits better corrosion resistance. The results indicate that the increase of laser scanning speed improves the microstuctures, mechanical properties and corrosion resistance of Hastelloy C22 coating

Effect of yttrium chromite doping on its resistance to high-temperature salt and gas corrosions

International Nuclear Information System (INIS)

Oryshich, I.V.; Poryadchenko, N.E.; Rakitskij, A.N.; Bega, N.D.

1996-01-01

Effect of yttrium chromite doping with 2-4 group metal oxides on the corrosion resistance in the air at 1300 C during 5 hours and in sodium chloride and sulfate melts at 900 C during 20 hours is investigated. A notable increase of corrosion resistance is achieved under complex doping with zirconium and magnesium oxides in a quantity, close to solubility in yttrium oxide and solubility by aluminium oxide. Doping with calcium and strontium oxides in the quantities, dose to solubility in yttrium oxide does not produce any notable effect, and at higher concentrations it reduces the corrosion resistance in media indicated. Refs. 8, refs. 2, tabs. 1

76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

Science.gov (United States)

2011-09-06

... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Certain Corrosion-Resistant...) is conducting the seventeenth administrative review of the antidumping order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea \\1\\ (Korea). This review covers eight...

Ultrasonic assessment of service life of concrete structures subject to reinforcing steel corrosion

Science.gov (United States)

Udegbunam, Ogechukwu Christian

Over half of the bridges in the United States were built before 1970. Such bridges and the network of roads that they carry include the Inter State system, which was built as part of the great public works program, following the end of the Second World War. During that era, the emphasis was on strength design and economical construction of new structures, and not much premium was placed on durability and maintainability concerns. Since the end of this construction boom in the early 1970s, the concern for the durability of transportation infrastructure has steadily gained prominence among those agencies that must secure, program and administer funds for maintaining highway networks. The objective of this research was to develop a nondestructive method of assessing the durability of concrete bridge decks susceptible to damage from corrosion of embedded reinforcing steel. This was accomplished by formulating a holistic approach that accounts for the major factors that influence corrosion based deterioration of reinforced concrete. In this approach, the assessment of the durability of concrete bridge decks is based on a model that estimates the time it takes for the cover concrete to fail a result of stresses caused by expansion of reinforcing steel bars, due to corrosion activities. This time to failure is comprised of two distinct periods that must be evaluated before the problem can be solved. The research consisted of an experimental program and an analytical study. In the experimental program concrete specimens were cast and tested to determine their diffusivity and mechanical properties. The diffusivity was used to evaluate the period it takes for corrosion of the reinforcing bars to commence. In the analytical study, the resistance of the concrete structure against the internal forces caused by corrosion was evaluated with the finite element techniques. This resistance was used to evaluate the period defining the failure of the cover concrete. These two periods

Development of bushing material with higher corrosion and wear resistance; Taishoku taimamosei dogokin bush zairyo no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Kira, T; Yokota, H; Kamiya, S [Taiho Kogyo Co. Ltd., Osaka (Japan)

1997-10-01

Recent diesel engines require a higher performance and a longer life. Due to higher cylinder pressure, the operating load and temperature of piston pin bushings become higher. Therefore, higher load capacity, higher wear resistance and higher corrosion resistance are required for piston pin bushings. For this reason, we have studied the effect of components added to copper alloy upon the corrosion resistance and the effect of hard particles dispersed in copper matrix upon the wear resistance and the influence of hard particles on the machinablity of materials. Based on the experimental results, we have developed a new bushing material improving wear and corrosion resistance. 17 figs., 3 tabs.

Corrosion resistance of CrN thin films produced by dc magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Ruden, A. [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al Magdalena, Manizales (Colombia); Laboratorio de Recubrimientos Duros y Aplicaciones Industriales–RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia); Departamento de matemáticas, Universidad Tecnológica de Pereira, Pereira (Colombia); Restrepo-Parra, E., E-mail: erestrepopa@unal.edu.co [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al Magdalena, Manizales (Colombia); Paladines, A.U.; Sequeda, F. [Laboratorio de Recubrimientos Duros y Aplicaciones Industriales–RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia)

2013-04-01

In this study, the electrochemical behavior of chromium nitride (CrN) coatings deposited on two steel substrates, AISI 304 and AISI 1440, was investigated. The CrN coatings were prepared using a reactive d.c. magnetron sputtering deposition technique at two different pressures (P1 = 0.4 Pa and P2 = 4 Pa) with a mixture of N{sub 2}–Ar (1.5-10). The microstructure and crystallinity of the CrN coatings were investigated using X-ray diffraction. The aqueous corrosion behavior of the coatings was evaluated using two methods. The polarization resistance (Tafel curves) and electrochemical impedance spectra (EIS) in a saline (3.5% NaCl solution) environment were measured in terms of the open-circuit potentials and polarization resistance (R{sub p}). The results indicated that the CrN coatings present better corrosion resistance and R{sub p} values than do the uncoated steel substrates, especially for the coatings produced on the AISI 304 substrates, which exhibited a strong enhancement in the corrosion resistance. Furthermore, better behavior was observed for the coatings produced at lower pressures (0.4 Pa) than those grown at 4 Pa.

Development of corrosion resistant materials for an electrolytic reduction process of a spent nuclear fuel

International Nuclear Information System (INIS)

Jong-Hyeon Lee; Soo-Haeng Cho; Jeong-Gook Oh; Eung-Ho Kim

2008-01-01

New alloys were designed and prepared to improve their corrosion resistance in an electrolytic reduction environment for a spent oxide fuel on the basis of a thermodynamical assessment. A considerable solubility of Si was confirmed in the Ni alloys and their corrosion resistance was drastically increased with the addition of Si. It was confirmed that a protective oxide layer was formed during a corrosion test due to a reaction among the alloying elements such as Cr, Al and Si. (authors)

Dry sliding wear behavior and corrosion resistance of NiCrBSi coating deposited by activated combustion-high velocity air fuel spray process

International Nuclear Information System (INIS)

Liu, Shenglin; Zheng, Xueping; Geng, Gangqiang

2010-01-01

NiCrBSi is a Ni-based superalloy widely used to obtain high wear and corrosion resistant coatings. This Ni-based alloy coating has been deposited onto 0Cr13Ni5Mo stainless steel using the AC-HVAF technique. The structure and morphologies of the Ni-based coatings were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectrometer (EDS). The wear resistance and corrosion resistance were studied. The tribological behaviors were evaluated using a HT-600 wear test rig. The wear resistance of the Ni-based coating was shown to be higher than that of the 0Cr13Ni5Mo stainless steel because Fe 3 B, with high hardness, was distributed in the coating so the dispersion strengthening in the Ni-based coating was obvious and this increased the wear resistance of the Ni-based coating in a dry sliding wear test. Under the same conditions, the worn volume of 0Cr13Ni5Mo stainless steel was 4.1 times greater than that of the Ni-based coating. The wear mechanism is mainly fatigue wear. A series of the electrochemical tests was carried out in a 3.5 wt.% NaCl solution in order to examine the corrosion behavior. The mechanisms for corrosion resistance are discussed.

DPC materials and corrosion environments.

Energy Technology Data Exchange (ETDEWEB)

Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

2014-10-01

After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

Effects of surface topography and vibrations on wetting: Superhydrophobicity, icephobicity and corrosion resistance

Science.gov (United States)

Ramachandran, Rahul

Concrete and metallic materials are widely used in construction and water industry. The interaction of both these materials with water and ice (or snow) produces undesirable results and is therefore of interest. Water that gets absorbed into the pores of dry concrete expands on freezing and can lead to crack formation. Also, the ice accretion on concrete surfaces such as roadways can have disastrous consequence. Metallic components used in the water industry undergo corrosion due to contact with aqueous corrosive solutions. Therefore, it is desirable to make concrete water/ice-repellent, and to make metallic surfaces corrosion-resistant. Recent advances in micro/nanotechnology have made it possible to design functional micro/nanostructured surfaces with micro/nanotopography providing low adhesion. Some examples of such surfaces are superhydrophobic surfaces, which are extremely water repellent, and icephobic surfaces, which have low ice adhesion, repel incoming water droplets before freezing, or delay ice nucleation. This dissertation investigates the effects of surface micro/nanotopography and small amplitude fast vibrations on the wetting and adhesion of concrete with the goal of producing hydrophobic and icephobic concrete, and on the wetting of metallic surfaces to prevent corrosion. The relationship between surface micro/nanotopography and small fast vibrations is established using the method of separation of motions. Both these small scale effects can be substituted by an effective force or energy. The structure-property relationships in materials and surfaces are established. Both vibrations as well as surface micro/nanopatterns can affect wetting properties such as contact angle and surface free energy. Hydrophobic engineered cementitious composite samples are produced by controlling their surface topography and surface free energy. The surface topography is controlled by varying the concrete mixture composition. The surface free energy of concrete is

Corrosion-Resistant Container for Molten-Material Processing

Science.gov (United States)

Stern, Theodore G.; McNaul, Eric

2010-01-01

In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

77 FR 54891 - Certain Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary...

Science.gov (United States)

2012-09-06

... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Certain Corrosion-Resistant...) is conducting the 18th administrative review of the antidumping order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea \\1\\ (Korea). This review covers seven...

X-ray diffraction study of slags forming during corrosion resistant steel production

International Nuclear Information System (INIS)

Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

1990-01-01

Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

Energy Technology Data Exchange (ETDEWEB)

Zhang, Zhe [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); Yu, Ting [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); School of Mechanical and Electrical Engineering, Nanchang University, Nanchang, Jiangxi 330031 (China); Kovacevic, Radovan, E-mail: kovacevi@smu.edu [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States)

2017-07-15

Highlights: • The coatings of 420 stainless steel reinforced with VC were fabricated by high power direct diode laser. • The erosion resistance of the cladded layer was increased with the increase in the VC fraction. • No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. • The corrosion resistance of the cladded layer was decreased with the increase in the VC fraction. - Abstract: Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%–40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V{sub 8}C{sub 7}, M{sub 7}C{sub 3}, and M{sub 23}C{sub 6} were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content

The characteristics of surface oxidation and corrosion resistance of nitrogen implanted zircaloy-4

International Nuclear Information System (INIS)

Tang, G.; Choi, B.H.; Kim, W.; Jung, K.S.; Kwon, H.S.; Lee, S.J.; Lee, J.H.; Song, T.Y.; Shon, D.H.; Han, J.G.

1997-01-01

This work is concerned with the development and application of ion implantation techniques for improving the corrosion resistance of zircaloy-4. The corrosion resistance in nitrogen implanted zircaloy-4 under a 120 keV nitrogen ion beam at an ion dose of 3 x 10 17 cm -2 depends on the implantation temperature. The characteristics of surface oxidation and corrosion resistance were analyzed with the change of implantation temperature. It is shown that as implantation temperature rises from 100 to 724 C, the colour of specimen surface changes from its original colour to light yellow at 100 C, golden at 175 C, pink at 300 C, blue at 440 C and dark blue at 550 C. As the implantation temperature goes above 640 C, the colour of surface changes to light black, and the surface becomes a little rough. The corrosion resistance of zircaloy-4 implanted with nitrogen is sensitive to the implantation temperature. The pitting potential of specimens increases from 176 to 900 mV (SCE) as the implantation temperature increases from 100 to 300 C, and decreases from 900 to 90 mV(SCE) as the implantation temperature increases from 300 to 640 C. The microstructure, the distribution of oxygen, nitrogen and carbon elements, the oxide grain size and the feature of the precipitation in the implanted surface were investigated by optical microscope, TEM, EDS, XRD and AES. The experimental results reveal that the ZrO 2 is distributed mainly on the outer surface. The ZrN is distributed under the ZrO 2 layer. The characteristics of the distribution of ZrO 2 and ZrN in the nitrogen-implanted zircaloy-4 is influenced by the implantation temperature of the sample, and in turn the corrosion resistance is influenced. (orig.)

An overview of NiTi shape memory alloy: Corrosion resistance and antibacterial inhibition for dental application

Energy Technology Data Exchange (ETDEWEB)

Fadlallah, Sahar A., E-mail: sahar.fadlallah@yahoo.com [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia); Chemistry Department, Faculty of Science, Cairo University, Cairo (Egypt); El-Bagoury, Nader [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia); Casting Technology Lab., Manufacturing Technology Dept., CMRDI, P.O. Box 87, Helwan, Cairo (Egypt); Gad El-Rab, Sanaa M.F. [Biotechnology Department, Faculty of Science, Taif University, Taif (Saudi Arabia); Botany Department, Faculty of Science, Asuit University, Asuit (Egypt); Ahmed, Rasha A. [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia); Forensic Chemistry Laboratories, Medico Legal Department, Ministry of Justice, Cairo (Egypt); El-Ousamii, Ghaida [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia)

2014-01-15

Highlights: • Evaluate the corrosion resistance of NiTi alloy by using electrochemical techniques. • Estimate the Antibacterial inhibition rate of NiTi alloy. • Assessment the mechanical properties of NiTi from the hardness measurements. • Comparsion the microstructures of cast NiTi with Ti, this indicate the role of Ni to change the behavior of alloy in oral environment. • Advise drinking green tea in small quantities in small quantities in the event of present NiTi alloy in the oral cavity. • Recommendation to use NiTi for dental application. -- Abstract: Nowadays, Nickel–titanium nearly equiatomic is considered as one of the best biomaterials. The aim of the present work deals with the evolution of the electrochemical behavior of NiTi in simulated oral environment. The hardness, microstructures corrosion resistance and antibacterial performance of NiTi alloy were compared with pure titanium. The hardness of NiTi is twice the hardness of pure titanium. Electrochemical techniques were used to detect the corrosion resistance of both biomaterials in Hank’s solution containing (−)-epigallocatechin gallate (EGCG) which used to simulate the oral environment. In the physiological solution selected for the present study, the impedance spectroscopy (EIS) results showed that EGCG sharply increase the corrosion resistance of NiTi from 129 kΩ cm{sup 2} to 1.10 T Ω cm{sup 2} while slowly increase the corrosion resistance of pure titanium from 9.4 kΩ cm{sup 2} to 11.3 kΩ cm{sup 2} during the duration time of immersion at 37 °C. The plate-counting method was used to evaluate the antibacterial performance against Staphylococcus aureus (ATCC 6538). Among the two specimens of biomaterials studied, the antibacterial performance results revealed that the NiTi alloy is better than the pure titanium. The morphology and chemical structure of NiTi and Ti samples were systematically investigated by scanning electron microscope (SEM) and energy dispersive X

An overview of NiTi shape memory alloy: Corrosion resistance and antibacterial inhibition for dental application

International Nuclear Information System (INIS)

Fadlallah, Sahar A.; El-Bagoury, Nader; Gad El-Rab, Sanaa M.F.; Ahmed, Rasha A.; El-Ousamii, Ghaida

2014-01-01

Highlights: • Evaluate the corrosion resistance of NiTi alloy by using electrochemical techniques. • Estimate the Antibacterial inhibition rate of NiTi alloy. • Assessment the mechanical properties of NiTi from the hardness measurements. • Comparsion the microstructures of cast NiTi with Ti, this indicate the role of Ni to change the behavior of alloy in oral environment. • Advise drinking green tea in small quantities in small quantities in the event of present NiTi alloy in the oral cavity. • Recommendation to use NiTi for dental application. -- Abstract: Nowadays, Nickel–titanium nearly equiatomic is considered as one of the best biomaterials. The aim of the present work deals with the evolution of the electrochemical behavior of NiTi in simulated oral environment. The hardness, microstructures corrosion resistance and antibacterial performance of NiTi alloy were compared with pure titanium. The hardness of NiTi is twice the hardness of pure titanium. Electrochemical techniques were used to detect the corrosion resistance of both biomaterials in Hank’s solution containing (−)-epigallocatechin gallate (EGCG) which used to simulate the oral environment. In the physiological solution selected for the present study, the impedance spectroscopy (EIS) results showed that EGCG sharply increase the corrosion resistance of NiTi from 129 kΩ cm 2 to 1.10 T Ω cm 2 while slowly increase the corrosion resistance of pure titanium from 9.4 kΩ cm 2 to 11.3 kΩ cm 2 during the duration time of immersion at 37 °C. The plate-counting method was used to evaluate the antibacterial performance against Staphylococcus aureus (ATCC 6538). Among the two specimens of biomaterials studied, the antibacterial performance results revealed that the NiTi alloy is better than the pure titanium. The morphology and chemical structure of NiTi and Ti samples were systematically investigated by scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDX). The

Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

International Nuclear Information System (INIS)

Chan, Chi-Wai; Lee, Seunghwan; Smith, Graham; Sarri, Gianluca; Ng, Chi-Ho; Sharba, Ahmed; Man, Hau-Chung

2016-01-01

Graphical abstract: - Highlights: • Laser technology is a fast, clean and flexible method for surface hardening of TNZT. • Laser can form a protective hard layer on TNZT surface without altering surface roughness. • The laser-formed layer is metallurgically bonded to the substrate. • Laser-treated TNZT is highly resistant to corrosion and wear in Hank's solution. - Abstract: The relatively high elastic modulus coupled with the presence of toxic vanadium (V) in Ti6Al4V alloy has long been a concern in orthopaedic applications. To solve the problem, a variety of non-toxic and low modulus beta-titanium (beta-Ti) alloys have been developed. Among the beta-Ti alloy family, the quaternary Ti–Nb–Zr–Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti–35.3Nb–7.3Zr–5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing incidence X-ray diffraction (GI-XRD) and X-ray photoelectron spectroscopy (XPS). The wear and corrosion resistance were evaluated by pin-on-plate sliding test and anodic polarisation test in Hanks’ solution. The experimental results were compared with the untreated (or base) TNZT material. The research findings showed that the laser surface treatment technique reported in this work can effectively improve the wear and corrosion resistance of TNZT.

77 FR 27438 - Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final Results of Expedited...

Science.gov (United States)

2012-05-10

... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Certain Corrosion-Resistant... order on certain corrosion-resistant carbon steel flat products (``CORE'') from the Republic of Korea.... Scope of the Order The merchandise covered by the order includes flat-rolled carbon steel products, of...

Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

International Nuclear Information System (INIS)

Charlot, L.A.; Westerman, R.E.

1981-07-01

A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt

Study of vanadium-based chemical conversion coating on the corrosion resistance of magnesium alloy

International Nuclear Information System (INIS)

Yang, K.H.; Ger, M.D.; Hwu, W.H.; Sung, Y.; Liu, Y.C.

2007-01-01

In this study, magnesium alloy (AZ61) was immersed in vanadium containing bath with various conditions, such as the vanadium concentration, immersion time and bath temperature. The results indicate that increase of both vanadium concentration and immersion time produces a thicker conversion layer. However, when immersion time is too long, it will worsen the corrosion resistance due to the increasing of the crack density. The experimental parameter of bath temperature has no significant effect on corrosion resistance. Our results demonstrated that the better corrosion resistance coating can be obtained when the samples are submitted to an immersion in the conversion bath containing NaVO 3 with concentration of 30 g l -1 for 10 min at 80 deg. C. The presented conversion treatment has its potential to replace the chrome-based conversion coating treatment

The effect of corrosion on the structural reliability of steel offshore structures

International Nuclear Information System (INIS)

Melchers, Robert E.

2005-01-01

This paper considers essential theoretical concepts and data requirements for engineering structural reliability assessment suitable for the estimation of the safety and reliability of corroding ships, offshore structures and pipelines. Such infrastructure operates in a harsh environment. Allowance must be made for structural deterioration since protective measures such as paint coatings, galvanizing or cathodic protection may be ineffective. Reliability analysis requires accurate engineering models for the description and prediction of material corrosion loss and for the maximum depth of pitting. New probability-based models for both these forms of corrosion have been proposed recently and calibrated against a wide range of data. The effects of water velocity and of water pollution are reviewed and compared with recently reported field data for a corrosion at an offshore oil platform. The data interpreted according to the model show good correlation when allowance is made for the season of first immersion and the adverse effects of seawater velocity and of water pollution. An example is given to illustrate the application of reliability analysis to a pipeline subject to pitting corrosion. An important outcome is that good quality estimation of the longer-term probability of loss of structural integrity requires good modelling of the longer-term corrosion behaviour. This is usually associated with anaerobic corrosion. As a result, it cannot be extrapolated from data for short-term corrosion as this is associated with aerobic corrosion conditions

The effect of corrosion on the structural reliability of steel offshore structures

Energy Technology Data Exchange (ETDEWEB)

Melchers, Robert E. [Centre for Infrastructure Performance and Reliability, Department of Civil, Surveying and Environmental Engineering, School of Engineering, University of Newcastle, University Drive, Callaghan NSW 2300 (Australia)]. E-mail: rob.melchers@newcastle.edu.au

2005-10-01

This paper considers essential theoretical concepts and data requirements for engineering structural reliability assessment suitable for the estimation of the safety and reliability of corroding ships, offshore structures and pipelines. Such infrastructure operates in a harsh environment. Allowance must be made for structural deterioration since protective measures such as paint coatings, galvanizing or cathodic protection may be ineffective. Reliability analysis requires accurate engineering models for the description and prediction of material corrosion loss and for the maximum depth of pitting. New probability-based models for both these forms of corrosion have been proposed recently and calibrated against a wide range of data. The effects of water velocity and of water pollution are reviewed and compared with recently reported field data for a corrosion at an offshore oil platform. The data interpreted according to the model show good correlation when allowance is made for the season of first immersion and the adverse effects of seawater velocity and of water pollution. An example is given to illustrate the application of reliability analysis to a pipeline subject to pitting corrosion. An important outcome is that good quality estimation of the longer-term probability of loss of structural integrity requires good modelling of the longer-term corrosion behaviour. This is usually associated with anaerobic corrosion. As a result, it cannot be extrapolated from data for short-term corrosion as this is associated with aerobic corrosion conditions.

Corrosion resistance of tantalum base alloys

International Nuclear Information System (INIS)

Gypen, L.A.; Brabers, M.; Deruyttre, A.

1984-01-01

The corrosion behaviour of substitutional Ta-Mo, Ta-W, Ta-Nb, Ta-Hf, Ta-Zr, Ta-Re, Ta-Ni, Ta-V, Ta-W-Mo, Ta-W-Nb, Ta-W-Hf and Ta-W-Re alloys has been investigated in various corrosive media, i.e. (1) concentrated sulfuric acid at 250 0 C and 200 0 C, (2) boiling hydrochloric acid of azeotropic composition, (3) concentrated hydrochloric acid at 150 0 C under pressure, (4) HF-Containing solutions and (5) 0.5% H 2 SO 4 at room temperature (anodisation). In highly corrosive media such as concentrated H 2 SO 4 at 250 0 C and concentrated HCl at 150 0 C tantalum is hydrogen embrittled, probably by stress induced precipitation of β-hydride. Both corrosion rate and hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C are strongly influenced by alloying elements. Small alloying additions of either Mo or Re decrease the corrosion rate and the hydrogen embrittlement, while Hf has the opposite effect. Hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C is completely eliminated by alloying Ta with 1 to 3 at % Mo (0.5 to 1.5 wt % Mo). These results can be explained in terms of oxygen deficiency of the Ta 2 O 5 film and the electronic structure of these alloys. (orig.) [de

Bioactive glass–ceramic coating for enhancing the in vitro corrosion resistance of biodegradable Mg alloy

International Nuclear Information System (INIS)

Ye Xinyu; Cai Shu; Dou Ying; Xu Guohua; Huang Kai; Ren Mengguo; Wang Xuexin

2012-01-01

Highlights: ► Sol–gel derived 45S5 glass–ceramic coating was prepared on Mg alloy substrate. ► The corrosion resistance of glass–ceramic coated Mg alloy was markedly improved. ► The corrosion behavior of the coated sample varied due to the cracking of coating. - Abstract: In this work, a bioactive 45S5 glass–ceramic coating was synthesized on magnesium (Mg) alloy substrate by using a sol–gel dip-coating method, to improve the initial corrosion resistance of AZ31 Mg alloy. The surface morphology and phase composition of the glass–ceramic coating were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The coating composed of amorphous phase and crystalline phase Na 2 Ca 2 Si 3 O 9 , with the thickness of ∼1.0 μm, exhibited a uniform and crack-free surface morphology. The corrosion behavior of the uncoated and coated Mg alloy substrates was investigated by the electrochemical measurements and immersion tests in simulated body fluid (SBF). Potentiodynamic polarization tests recorded an increase of potential (E corr ) form −1.60 V to −1.48 V, and a reduction of corrosion current density (i corr ) from 4.48 μA cm −2 to 0.16 μA cm −2 , due to the protection provided by the glass–ceramic coating. Immersion tests also showed the markedly improved corrosion resistance of the coated sample over the immersion period of 7 days. Moreover, after 14 days of immersion in SBF, the corrosion resistance of the coated sample declined due to the cracking of the glass–ceramic coating, which was confirmed by electrochemical impedance spectroscopy (EIS) analysis. The results suggested that the 45S5 glass–ceramic coated Mg alloy could provide a suitable corrosion behavior for use as degradable implants.

Contribution to surface physicochemical factors to stress corrosion resistance in stainless steels

International Nuclear Information System (INIS)

Gras, Jean-Marie

1974-01-01

The author of this research thesis first presents and discusses the various aspects of stress corrosion cracking of Fe-Cr-Ni alloys of high purity: experimental conditions (alloy elaboration, sample preparation), corrosion results (Schaeffer diagram, crack morphology, intergranular corrosion), influence of addition elements in ferritic alloys. He reports an electrochemical study of stainless steels in magnesium chloride (experimental conditions, influence of metallurgic and environmental parameters on polarization resistance, current-voltage curves), and an analytical study of layers formed in the magnesium chloride

Evaluation of cytotoxicity and corrosion resistance of orthodontic mini-implants.

Science.gov (United States)

Alves, Celha Borges Costa; Segurado, Márcio Nunes; Dorta, Miriam Cristina Leandro; Dias, Fátima Ribeiro; Lenza, Maurício Guilherme; Lenza, Marcos Augusto

2016-01-01

To evaluate and compare in vitro cytotoxicity and corrosion resistance of mini-implants from three different commercial brands used for orthodontic anchorage. Six mini-implants (Conexão(tm), Neodent(tm) and SIN(tm)) were separately immersed in artificial saliva (pH 6.76) for 30 and 60 days. The cytotoxicity of the corrosion extracts was assessed in L929 cell cultures using the violet crystal and MTT assays, as well as cell morphology under light microscopy. Metal surface characteristics before and after immersion in artificial saliva were assessed by means of scanning electron microscopy (SEM). The samples underwent atomic absorption spectrophotometry to determine the concentrations of aluminum and vanadium ions, constituent elements of the alloy that present potential toxicity. For statistical analysis, one-way ANOVA/Bonferroni tests were used for comparisons among groups with p < 0.05 considered significant. Statistical analysis was carried out with Graph Pad PRISM software Version 4.0. No changes in cell viability or morphology were observed. Mini-implants SEM images revealed smooth surfaces with no obvious traces of corrosion. The extracts assessed by means of atomic absorption spectrophotometry presented concentrations of aluminum and vanadium ions below 1.0 µg/mL and 0.5 µg/mL, respectively. Orthodontic mini-implants manufactured by Conexão(tm), Neodent(tm) and SIN(tm) present high corrosion resistance and are not cytotoxic.

Corrosion resistance of amorphous and crystalline Pd40Ni40P20 alloys in aqueous solutions

DEFF Research Database (Denmark)

Wu, Y.F.; Chiang, Wen-Chi; Chu, J.

2006-01-01

The corrosion behaviors of amorphous and crystalline Pd40Ni40P20 alloys in various aqueous solutions are reported in this paper. The corrosion resistance of crystalline (annealed) Pd40Ni40P20 is better than that of amorphous Pd40Ni40P20 in various corrosive solutions, due to crystalline Pd40Ni40P20...... and mainly consists of inert Pd5P2, NI3P, Ni2Pd2P and noble Pd phases. These inert and noble properties result in a higher corrosion resistance in crystalline Pd40Ni40P20....

Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

International Nuclear Information System (INIS)

Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

2015-01-01

Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce 2 O 3 and CeO 2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

Investigation of processing effects on the corrosion resistance of Ti20Mo alloy in saline solutions

International Nuclear Information System (INIS)

Bolat, G.; Izquierdo, J.; Gloriant, T.; Chelariu, R.; Mareci, D.; Souto, R.M.

2015-01-01

Graphical abstract: - Highlights: • Alloy fabrication method affects both surface finish and corrosion resistance. • More porous surface finish and higher wettability produced by powder sintering. • Passive layer formed on sintered alloy breaks down in saline solution. • Increase in surface porosity facilitated electron transfer through the oxide film. • More corrosion resistant alloy produced by cold crucible levitation melting. - Abstract: The electrochemical properties of Ti20Mo alloys prepared using different fabrication procedures, namely cold crucible levitation melting (CCLM) and powder sintering, were investigated using linear potentiodynamic polarization and EIS measurements. The surface condition was established using AFM, with the observation of a more porous surface finish in the case of powder sintering. A major effect of surface conditioning on the corrosion resistance of Ti20Mo alloys was observed, where the compact finish exhibits a superior corrosion resistance in chloride-containing saline solutions. Less insulating surfaces towards electron exchange resulted for the more porous finish as revealed by scanning electrochemical microscopy (SECM)

Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

Energy Technology Data Exchange (ETDEWEB)

Niroumandrad, S. [Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

2015-12-01

Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce{sub 2}O{sub 3} and CeO{sub 2} was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

Effect of Fly-Ash on Corrosion Resistance Characteristics of Rebar Embedded in Recycled Aggregate Concrete

Science.gov (United States)

Revathi, Purushothaman; Nikesh, P.

2018-04-01

In the frame of an extended research programme dealing with the utilization of recycled aggregate in concrete, the corrosion resistance characteristics of rebars embedded in recycled aggregate concrete is studied. Totally five series of concrete mixtures were prepared with fly-ash as replacement for cement in the levels of 10-30% by weight of cement. Corrosion studies by 90 days ponding test, linear polarization test and impressed voltage tests were carried out, in order to investigate whether corrosion behaviour of the rebars has improved due to the replacement of cement with fly-ash. Results showed that the replacement of cement with fly-ash in the range of 20-30% improves the corrosion resistance characteristics of recycled aggregate concrete.

Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

Science.gov (United States)

Chan, Chi-Wai; Lee, Seunghwan; Smith, Graham; Sarri, Gianluca; Ng, Chi-Ho; Sharba, Ahmed; Man, Hau-Chung

2016-03-01

The relatively high elastic modulus coupled with the presence of toxic vanadium (V) in Ti6Al4V alloy has long been a concern in orthopaedic applications. To solve the problem, a variety of non-toxic and low modulus beta-titanium (beta-Ti) alloys have been developed. Among the beta-Ti alloy family, the quaternary Ti-Nb-Zr-Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti-35.3Nb-7.3Zr-5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing incidence X-ray diffraction (GI-XRD) and X-ray photoelectron spectroscopy (XPS). The wear and corrosion resistance were evaluated by pin-on-plate sliding test and anodic polarisation test in Hanks' solution. The experimental results were compared with the untreated (or base) TNZT material. The research findings showed that the laser surface treatment technique reported in this work can effectively improve the wear and corrosion resistance of TNZT.

Microstructure, tensile deformation mode and crevice corrosion resistance in Ti-10Mo-xFe alloys

International Nuclear Information System (INIS)

Min, X.H.; Emura, S.; Nishimura, T.; Tsuchiya, K.; Tsuzaki, K.

2010-01-01

The microstructure, the tensile deformation mode at ambient temperature and the crevice corrosion resistance at a high temperature of 373 K were investigated in the Ti-10Mo-xFe (x = 0, 1, 3, 5) alloys. The stability of the β phase increased, and the formation of the α'' martensite and the athermal ω phase was suppressed by the increase in the Fe content. EPMA examinations indicated that the existence of the α'' martensite in the Ti-10Mo alloy was caused by the solidification segregation of Mo atoms. EBSD observations showed that the deformation mode changed from a {3 3 2} twinning to a slip by an increase in the Fe content, which coincided with the prediction by the electron/atom (e/a) ratio. The Ti-10Mo-3Fe alloy showed the highest yield strength of 935 MPa among all the alloys, while the Ti-10Mo-1Fe alloy showed the lowest value of 563 MPa due to the change in the deformation mode. On the other hand, all the alloys exhibited a high crevice corrosion resistance in a high chloride and high acidic solution at the high temperature, although the corrosion resistance decreased with an increase in the Fe content. The decrease in the corrosion resistance can be explained by the bond order (Bo). A good combination of tensile properties and crevice corrosion resistance may be obtainable through a further optimization of the Fe content by the e/a ratio and the Bo.

CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

Energy Technology Data Exchange (ETDEWEB)

Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

2015-04-15

The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

Analyses of containment structures with corrosion damage

International Nuclear Information System (INIS)

Cherry, J.L.

1997-01-01

Corrosion damage that has been found in a number of nuclear power plant containment structures can degrade the pressure capacity of the vessel. This has prompted concerns regarding the capacity of corroded containments to withstand accident loadings. To address these concerns, finite element analyses have been performed for a typical PWR Ice Condenser containment structure. Using ABAQUS, the pressure capacity was calculated for a typical vessel with no corrosion damage. Multiple analyses were then performed with the location of the corrosion and the amount of corrosion varied in each analysis. Using a strain-based failure criterion, a open-quotes lower boundclose quotes, open-quotes best estimateclose quotes, and open-quotes upper boundclose quotes failure level was predicted for each case. These limits were established by: determining the amount of variability that exists in material properties of typical containments, estimating the amount of uncertainty associated with the level of modeling detail and modeling assumptions, and estimating the effect of corrosion on the material properties

Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

Energy Technology Data Exchange (ETDEWEB)

Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)

2017-02-01

Highlights: • N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the austenite. • Secondary austenite had higher Ni but lower Cr and Mo than primary austenite. • Pitting corrosion preferentially occurred at secondary austenite and Cr{sub 2}N. • Adding N{sub 2} in shielding gas improved pitting corrosion resistance of GTAW joint. • E2209T{sub 1} weld metal had very poor pitting corrosion resistance due to inclusions. - Abstract: The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N{sub 2} in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr{sub 2}N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitrogen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T{sub 1}). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential

Corrosion resistance of high performance stainless steels in cooling water and other refinery environments

International Nuclear Information System (INIS)

Kovach, C.W.; Redmerski, L.S.

1984-01-01

The recent successful introduction of high performance stainless steels as tubing for seawater cooled electric utility condensers suggests that these alloys can also provide useful service in refinery heat exchanger applications. Since many of these applications involve higher temperature exposure than steam condensers, a study was conducted to evaluate crevice corrsion resistance over a range of cooling water temperature and chloride concentrations, and also to evaluate general corrosion resistance in some strong chemical and refinery environments. These stainless steels display excellent crevice corrosion resistance as well as good resistance to a variety of chemical environments that may be encountered in refinery, petrochemical and chemical plant service

Boron effect on fabrication properties and service behaviour of complex corrosion-resistant steels

International Nuclear Information System (INIS)

Gol'dshtejn, Ya.E.; Piskunova, A.I.; Shmatko, M.N.

1978-01-01

In order to determine the optimum boron admixtures for the improvement of the technological plasticity without the considerable reduction in the corrosion resistance of the complex alloy Cr-Ni-Mo steels, industrial heats of the 03KH16N15M3, 03KH17N14M3 and other steels, containing 0.0005-0.003% boron, have been researched. The plasticity, corrosion resistance and microstructure of certain steels have been determined. It is shown that small additions of boron enhance the technological plasticity during the ingot rolling. In order to prevent a sharp reduction in the corrosion resistance, the boron content should be confined to 0.0015% and the quenching temperature raised to 1,120-1,150 deg C. The positive effect of the quenching temperature increase is accounted for by the solution of the excess phases and by the reduction of the dislocation density in the near-the-boundary zones

Corrosion resistance and cytocompatibility of tantalum-surface-functionalized biomedical ZK60 Mg alloy

International Nuclear Information System (INIS)

Jin, Weihong; Wang, Guomin; Lin, Zhengjie; Feng, Hongqing; Li, Wan; Peng, Xiang; Qasim, Abdul Mateen; Chu, Paul K.

2017-01-01

Highlights: • Films comprising Ta_2O_5, Ta suboxide, and Ta are sputter-deposited on ZK60 Mg alloy. • The Ta-containing film significantly mitigates degradation of ZK60. • The modified ZK60 exhibits notably enhanced cell adhesion and proliferation. - Abstract: Tantalum (Ta) is introduced to the surface of the ZK60 Mg alloy by reactive magnetron sputtering to enhance the corrosion resistance and cytocompatibility. The film thickness and composition, corrosion behavior, and cytocompatibility are studied by various techniques systematically. The surface layer composed of Ta_2O_5, Ta suboxide, and Ta increases the corrosion resistance of ZK60 while simultaneously improving cell attachment, spreading, and proliferation in vitro. The enhancement mechanism is proposed and discussed.

Erosion-corrosion resistance properties of 316L austenitic stainless steels after low-temperature liquid nitriding

Science.gov (United States)

Zhang, Xiangfeng; Wang, Jun; Fan, Hongyuan; Pan, Dong

2018-05-01

The low-temperature liquid nitriding of stainless steels can result in the formation of a surface zone of so-called expanded austenite (S-phase) by the dissolution of large amounts of nitrogen in the solid solution and formation of a precipitate-free layer supersaturated with high hardness. Erosion-corrosion measurements were performed on low-temperature nitrided and non-nitrided 316L stainless steels. The total erosion-corrosion, erosion-only, and corrosion-only wastages were measured directly. As expected, it was shown that low-temperature nitriding dramatically reduces the degree of erosion-corrosion in stainless steels, caused by the impingement of particles in a corrosive medium. The nitrided 316L stainless steels exhibited an improvement of almost 84% in the erosion-corrosion resistance compared to their non-nitrided counterparts. The erosion-only rates and synergistic levels showed a general decline after low-temperature nitriding. Low-temperature liquid nitriding can not only reduce the weight loss due to erosion but also significantly reduce the weight loss rate of interactions, so that the total loss of material decreased evidently. Therefore, 316L stainless steels displayed excellent erosion-corrosion behaviors as a consequence of their highly favorable corrosion resistances and superior wear properties.

Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

NARCIS (Netherlands)

Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

2017-01-01

This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

Effect of microstructure and chemical composition on localized corrosion resistance of a AISI 304L stainless steel after nanopulsed-laser surface melting

International Nuclear Information System (INIS)

Pacquentin, W.; Caron, N.; Oltra, R.

2015-01-01

Highlights: • Laser surface melting treatments require neither additional feedstock nor contact. • By affecting 1 μm, the pitting potential of laser treated 304L increases by 500 mV. • Surface modification of laser treated sample observed by TEM. • The physico-chemical properties of the surface are correlated to overlap rate. • AISI 304L pitting corrosion resistance strongly depends of overlap rate. - Abstract: Changes induced in the surface properties of AISI 304L stainless steel when it is treated with a nanopulsed ytterbium-doped fiber laser were investigated to determine the microscale distribution of its physico-chemical properties. A Gaussian energy distribution was created with a radius of 71 μm (1/e 2 ) at the focal point. Local investigations were carried out using transmission electron microscopy to consider the effect of overlapping individual laser impacts. The results obtained reveal that laser surface melting leads to changes in the crystallographic structure of the steel through the formation of a δ-ferritic phase. It also results in the creation of an oxide layer that increases the corrosion resistance of the steel, with the chemical composition, structure and thickness of this layer being dependent on the overlap percentage and the position along the beam radius. Measurement of the localized corrosion resistance in a 30 g L −1 NaCl solution using polarization curves found that optimal laser treatment conditions can led to an increase in the breakdown potential of more than 500 mV, which corresponds to a significant improvement in corrosion resistance.