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Sample records for corrosion resistance study

  1. The study on corrosion resistance of decorative satin nickel plating

    Directory of Open Access Journals (Sweden)

    LU Wenya

    2012-10-01

    Full Text Available This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the plating becomes rough,and the corrosion resistance is followed by decrease.

  2. The study on corrosion resistance of decorative satin nickel plating

    OpenAIRE

    LU Wenya; CHENG Xianhua

    2012-01-01

    This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the p...

  3. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    Unknown

    Corrosion resistant coating materials and their application ... technology demand such corrosion resistant coatings having a ... mill additives used are as follows: China clay, 3⋅0–10⋅0; .... stage involves modification in processing of the deve-.

  4. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    Science.gov (United States)

    Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

    2016-01-01

    In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete. PMID:27618054

  5. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    Directory of Open Access Journals (Sweden)

    Yunze Xu

    2016-09-01

    Full Text Available In this paper, a new kind of carbon steel (CS and stainless steel (SS galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER method and zero resistance ammeter (ZRA technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete.

  6. Effect of zinc injection on BWR fuel cladding corrosion. Pt. 1. Study on an accelerated corrosion condition to evaluate corrosion resistance of zircaloy-2 fuel cladding

    International Nuclear Information System (INIS)

    Kawamura, Hirotaka; Kanbe, Hiromu; Furuya, Masahiro

    2002-01-01

    Japanese BWR utilities have a plan to apply zinc injection to the primary coolant in order to reduce radioactivity accumulation on the structure. Prior to applying the zinc injection to BWR plants, it is necessary to evaluate the effect of zinc injection on corrosion resistance of fuel cladding. The objective of this report was to examine the accelerated corrosion condition for evaluation of BWR fuel cladding corrosion resistance under non-irradiated conditions, as the first step of a zinc injection evaluation study. A heat transfer corrosion test facility, in which a two phase flow condition could be achieved, was designed and constructed. The effects of heat flux, void fraction and solution temperature on BWR fuel cladding corrosion resistance were quantitatively investigated. The main findings were as follows. (1) In situ measurements using high speed camera and a void sensor together with one dimensional two phase flow analysis results showed that a two phase flow simulated BWR core condition can be obtained in the corrosion test facility. (2) The heat transfer corrosion test results showed that the thickness of the zirconium oxide layer increased with increasing solution temperature and was independent of heat flux and void fraction. The corrosion accelerating factor was about 2.5 times in the case of a temperature increase from 288degC to 350degC. (author)

  7. Studies on the Corrosion Resistance of Laser-Welded Inconel 600 and Inconel 625 Nickel-Based Superalloys

    Directory of Open Access Journals (Sweden)

    Łyczkowska K.

    2017-06-01

    Full Text Available The paper presents the results of the electrochemical corrosion tests of Inconel 600 and Inconel 625 laser-welded superalloys. The studies were conducted in order to assess the resistance to general and pitting corrosion in 3.5% NaCl solution. It was found that Inconel 600 possesses good corrosion resistance, however Inconel 625 is characterized by a greater resistance to general and also to pitting corrosion of the weld as well as the base metal.

  8. Experimental Study of Laser - enhanced 5A03 Aluminum Alloy and Its Stress Corrosion Resistance

    Science.gov (United States)

    Wang, Guicheng; Chen, Jing; Pang, Tao

    2018-02-01

    Based on the study of improving the stress corrosion resistance of 5A03 aluminum alloy for ship, this paper mainly studied the tensile test, surface morphology and residual stress under laser shock, high temperature and stress corrosion. It is found that the residual compressive stress and the grain refinement on the surface of the material during the heat strengthening process increase the breaking strength of the sample in the stress corrosion environment. Appropriate high temperature maintenance helps to enhance the effect of deformation strengthening. In the 300°C environment insulation, due to recrystallization of the material, the performance decreased significantly. This study provides an experimental basis for effectively improving the stress corrosion resistance of 5A03 aluminum alloy.

  9. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  10. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  11. Corrosion resistant composite materials

    International Nuclear Information System (INIS)

    Ul'yanin, E.A.

    1986-01-01

    Foundations for corrosion-resistant composite materials design are considered with account of components compatibility. Fibrous and lamellar composites with metal matrix, dispersion-hardened steels and alloys, refractory metal carbides-, borides-, nitrides-, silicides-based composites are described. Cermet compositions and fields of their application, such as protective coatings for operation in agressive media at high temperatures, are presented

  12. [Study on corrosion resistance of three non-noble porcelain alloys].

    Science.gov (United States)

    Wu, Zhikai; Xu, Sheng; Li, Wei; Teng, Jin; Li, Ning

    2011-10-01

    To study the electrochemical corrosion behavior of Co-Cr, Ni-Cr and Ni-Cr-Be based porcelain alloys in NaCl solution. Five samples of each alloy were made respectively, electric polarization curve of each alloy was obtained using potentiodynamic polarization technique. Self-corrosion potential (E(corr)), self-corrosion current density (I(corr), passive region and transpassivation potential were tested. Microstructure and constituent was examined using scanning electron microscopy and energy dispersive spectroscopy. Co-Cr alloy possessed the most desirable corrosion resistance because of its integrated, homogeneous and compact passive film. The poor compactness of Ni-Cr alloy's passive film decreased its corrosion resistance. Ni-Cr-Be alloy exhibited the worst corrosion resistance due to the Cr and Mo depleted Ni-Be eutectic phases in the alloy. Taking biological security into consideration, it is necessary to avoid the application of porcelain alloys with Be element. Co-Cr alloy with better biocompatibility possesses much broader prospect in the field of dental restoration.

  13. Study of vanadium-based chemical conversion coating on the corrosion resistance of magnesium alloy

    International Nuclear Information System (INIS)

    Yang, K.H.; Ger, M.D.; Hwu, W.H.; Sung, Y.; Liu, Y.C.

    2007-01-01

    In this study, magnesium alloy (AZ61) was immersed in vanadium containing bath with various conditions, such as the vanadium concentration, immersion time and bath temperature. The results indicate that increase of both vanadium concentration and immersion time produces a thicker conversion layer. However, when immersion time is too long, it will worsen the corrosion resistance due to the increasing of the crack density. The experimental parameter of bath temperature has no significant effect on corrosion resistance. Our results demonstrated that the better corrosion resistance coating can be obtained when the samples are submitted to an immersion in the conversion bath containing NaVO 3 with concentration of 30 g l -1 for 10 min at 80 deg. C. The presented conversion treatment has its potential to replace the chrome-based conversion coating treatment

  14. Corrosion resistant cemented carbide

    International Nuclear Information System (INIS)

    Hong, J.

    1990-01-01

    This paper describes a corrosion resistant cemented carbide composite. It comprises: a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase. The cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein the metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide. The metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, the effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tine and combinations thereof

  15. Resistance of Cementitious Binders to Chloride Induced Corrosion of Embedded Steel by Electrochemical and Microstructural Studies

    International Nuclear Information System (INIS)

    Song, Ha Won; Ann, Ki Yong; Kim, Tae Sang

    2009-01-01

    The high alkaline property in the concrete pore solution protects the embedded steel in concrete from corrosion due to aggressive ions attack. However, a continuous supply of those ions, in particular, chlorides altogether with a pH fall in electrochemical reaction on the steel surface eventually depassivate the steel to corrode. To mitigate chloride-induced corrosion in concrete structures, finely grained mineral admixtures, for example, pulverized fuel ash (PFA), ground granulated blast furnace slag (GGBS) and silica fume (SF) have been often advised to replace ordinary Portland cement (OPC) partially as binder. A consistent assessment of those partial replacements has been rarely performed with respect to the resistance of each binder to corrosion, although the studies for each binder were extensively looked into in a way of measuring the corrosion rate, influence of microstructure or chemistry of chlorides ions with cement hydrations. The paper studies the behavior of steel corrosion, chloride transport, pore structure and buffering capacity of those cementitious binders. The corrosion rate of steel in mortars of OPC, 30% PFA, 60% GGBS and 10% SF respectively, with chloride in cast ranging from 0.0 to 3.0% by weight of binder was measured at 7, 28 and 150 days to determine the chloride threshold level and the rate of corrosion propagation, using the anodic polarization technique. Mercury intrusion porosimetry was also applied to cement pastes of each binder at 7 and 28 days to ensure the development of pore structure. Finally, the release rate of bound chlorides (I.e. buffering capacity) was measured at 150 days. The chloride threshold level was determined assuming that the corrosion rate is beyond 1-2 mA/m 3 at corrosion and the order of the level was OPC > 10% SF > 60% GGBS > 30% PFA. Mercury intrusion porosimetry showed that 10% SF paste produced the most dense pore structure, followed by 60% GGBS, 30% PFA and OPC pastes, respectively. It was found that OPC

  16. Corrosion resistance of zirconium in nitric acid

    International Nuclear Information System (INIS)

    Kajimura, H.; Morikawa, H.; Nagano, H.

    1987-01-01

    Slow strain rate tests are effected on zirconium in boiling nitric acid to study the influence of nitric acid concentration, of oxidizing ions (Cr and Ce) and of electric potential. Corrosion resistance is excellent and stress corrosion cracking occurs only for severe conditions: 350 mV over electric potential for corrosion with nitric acid concentration of 40 % [fr

  17. Study of the corrosion fatigue resistance of steel grades for automotive suspension springs

    Energy Technology Data Exchange (ETDEWEB)

    Mougin, J. [Ascometal CREAS, BP70045, F-57301 Hagondange Cedex (France); Mostacchi, A. [Ascometal Developpement, BP17, F-38570 Le Cheylas (France); Hersart, Y. [Allevard Rejna Autosuspensions CRDT, 201 Rue de Sin-le-Noble, BP629, F-59506 Douai Cedex (France)

    2004-07-01

    In order to reduce the total weight of vehicles for ecological and economical reasons, the car makers use down-sizing for several components of the cars. Concerning helical suspension springs, the size of the bar diameter and the number of spring coils are decreased, leading to an increase of the stress level applied on the spring. In this respect, steels with high mechanical properties are required, to achieve a good fatigue resistance of the springs. The corrosion resistance is also important for this application. Indeed, during service, the protective coating applied on the springs can be scratched by gravels, and bare underlying metal can be put in contact with the atmosphere, including humidity, drops of rain but also de-icing salts. Generally speaking, an increase of mechanical properties decreases the corrosion fatigue resistance of the steels. In this respect, a compromise needs to be found, that is why the study of corrosion fatigue resistance is very important. In order to study the corrosion fatigue resistance of spring steels, an original device and test procedure have been set up. Torsional fatigue on specimens is used to simulate the stress applied on each spring coil. The stress levels are chosen to be representative of the actual inservice loads. The specimens are shot-peened and coated in a same way as the actual springs. Scratching of the painting is performed, giving rise to small areas of bare metal. Three types of tests are performed: fatigue in air (taken as the reference level), fatigue on specimens which have been corroded previously (test similar to the spring-makers practice) and coupled corrosion fatigue. The mechanisms involved in corrosion fatigue have been studied. For all the specimens, crack initiated on corrosion pits. For the specimens corroded prior fatigue testing, the corrosion pits can be quite severe. In this case, these pits act as a surface defect which increases locally the stress concentration and accelerates the crack

  18. A study on corrosion resistance of electrodeposited Zn-base alloy steel sheet

    International Nuclear Information System (INIS)

    Park, Hyun Soon

    1986-01-01

    Effects of electrodeposits of Zn-Ni or Zn-Co alloy with small amounts of Mo or W in sulphate bath on the corrosion resistance of plated steel sheet were studied. 1) The electrodeposition of Zn-Ni and Zn-Co alloy shows both anomalous codeposition behavior. The grade of anomalous codeposition of Zn-Co alloy rises with adding Mo or W in bath. 2) The Ni content in Zn-Ni deposits increases with decreasing cathode current density and with increasing bath temperature. 3) In case of electroplating of Zn-Co, the increase of cathodic current density of bath bring on increasing of the Co content, but on decreasing of the Mo content in deposits. And rising bath temperature increases both Co and Mo deposits. 4) The corrosion resistance of the Zn-Ni electrodeposited steel sheet is shown a maximum at the Ni content of 10-17%. The structure of Zn-Ni of these composition range was finegrained γ-phase. 5) The corrosion resistance of the Zn-Co electrodeposited steel sheet is improved with increasing Co content. The corrosion resistance of the Zn-Co-Mo or Zn-Co-W deposits electroplated by proper plating conditions was improved much more than that of Zn-Co deposits. (Author)

  19. Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

    International Nuclear Information System (INIS)

    Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

    1987-01-01

    Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

  20. A comparative study of the corrosion resistance of incoloy MA 956 and PM 2000 superalloys

    Directory of Open Access Journals (Sweden)

    Maysa Terada

    2010-12-01

    Full Text Available Austenitic stainless steels, titanium and cobalt alloys are widely used as biomaterials. However, new medical devices require innovative materials with specific properties, depending on their application. The magnetic properties are among the properties of interest for some biomedical applications. However, due to the interaction of magnetic materials with Magnetic Resonance Image equipments they might used only as not fixed implants or for medical devices. The ferromagnetic superalloys, Incoloy MA 956 and PM 2000, produced by mechanical alloying, have similar chemical composition, high corrosion resistance and are used in high temperature applications. In this study, the corrosion resistance of these two ferritic superalloys was compared in a phosphate buffer solution. The electrochemical results showed that both superalloys are passive in this solution and the PM 2000 present a more protective passive film on it associated to higher impedances than the MA 956.

  1. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial

    International Nuclear Information System (INIS)

    Marques, Rogerio Albuquerque

    2014-01-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  2. Contribution to the study of the influence of zinc bath composition on corrosion resistance of coatings obtained by galvanization

    International Nuclear Information System (INIS)

    Cabrillac, Claude

    1969-01-01

    This research thesis deals with the influence of zinc purity on the corrosion resistance of a coating obtained by galvanization, and on its effect on cathodic protection. This study therefore addresses methods and tests processes (notably salt spray test) aiming at assessing the efficiency of steel protection by hot galvanization, and aims at highlighting the influence of galvanization bath purity or composition on corrosion resistance of galvanized layers

  3. Properties of corrosion resistance in C + Mo multi implanted steel

    International Nuclear Information System (INIS)

    Zhang Tonghe; Wu Yuguang; Wang Xiaoyan

    2001-01-01

    The influence of multi-implantation on the corrosion resistance of H13 steel was studied using multi-sweep cyclic voltammetry. The formation conditions of phases and its effects on corrosion resistance were studied. The mechanism of improvement in corrosion resistance was discussed. The experimental results show that the increase of Mo dose can improve corrosion resistance, however the increase of C dose can enhance pitting corrosion potential. Both effects were obtained using dual-and multi-implantation. The passivation layer consists of the phases of Fe 2 Mo, FeMo, MoC, Fe 5 C 3 and Fe 7 C 3 in dual implantation surface of steel. It can improve corrosion resistance and increase pitting corrosion potential. Multi-implantation can further improve corrosion and pitting corrosion resistance compared with dual implantation

  4. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  5. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  6. Study on corrosion resistance of high - entropy alloy in medium acid liquid and chemical properties

    International Nuclear Information System (INIS)

    Florea, I; Buluc, G; Florea, R M; Carcea, I; Soare, V

    2015-01-01

    High-entropy alloy is a new alloy which is different from traditional alloys. The high entropy alloys were started in Tsing Hua University of Taiwan since 1995 by Yeh et al. Consisting of a variety of elements, each element occupying a similar compared with other alloy elements to form a high entropy. We could define high entropy alloys as having approximately equal concentrations, made up of a group of 5 to 11 major elements. In general, the content of each element is not more than 35% by weight of the alloy. During the investigation it turned out that this alloy has a high hardness and is also corrosion proof and also strength and good thermal stability. In the experimental area, scientists used different tools, including traditional casting, mechanical alloying, sputtering, splat-quenching to obtain the high entropy alloys with different alloying elements and then to investigate the corresponding microstructures and mechanical, chemical, thermal, and electronic performances. The present study is aimed to investigate the corrosion resistance in a different medium acid and try to put in evidence the mechanical properties. Forasmuch of the wide composition range and the enormous number of alloy systems in high entropy alloys, the mechanical properties of high entropy alloys can vary significantly. In terms of hardness, the most critical factors are: hardness/strength of each composing phase in the alloy, distribution of the composing phases. The corrosion resistance of an high entropy alloy was made in acid liquid such as 10%HNO 3 -3%HF, 10%H 2 SO 4 , 5%HCl and then was investigated, respectively with weight loss experiment. Weight loss test was carried out by put the samples into the acid solution for corrosion. The solution was maintained at a constant room temperature. The liquid formulations used for tests were 3% hydrofluoric acid with 10% nitric acid, 10% sulphuric acid, 5% hydrochloric acid. Weight loss of the samples was measured by electronic scale. (paper)

  7. Comparative study of the corrosion resistance of steels covered by the processes galvalume and galvannealing

    International Nuclear Information System (INIS)

    Pritzel, Alvaro; Rodrigues, Joel da Silva; Dick, Luis Frederico Pinheiro

    2010-01-01

    Zinc has been used since a long time as a protective coating on automotive bodies. However, the industry is looking increasingly for protective coatings more resistant to corrosion, which have good weldability, paintability and especially low cost. This work aims to study the influence of parameters on the protection efficiency of zinc coatings on steel. The electrochemical behavior of zinc coatings (GA, GI and Galvalume) was studied by scanning vibrating electrode techniques (SVET). The samples were characterized by Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectrometry (EDS). It was also observed the presence of Anodic currents were observed at distances much higher than the thickness of Zn coatings. (author)

  8. A study on corrosion resistance of dissimilar welds between Monel 400 and 316L austenitic stainless steel

    Science.gov (United States)

    Mani, Cherish; Karthikeyan, R.; Vincent, S.

    2018-04-01

    An attempt has been made to study the corrosion resistance of bi-metal weld joints of Monel 400 tube to stainless steel 316 tube by GTAW process. The present research paper contributes to the ongoing research work on the use of Monel400 and 316L austenitic stainless steel in industrial environments. Potentiodynamic method is used to investigate the corrosion behavior of Monel 400 and 316L austenitic stainless steel welded joints. The analysis has been performed on the base metal, heat affected zone and weld zone after post weld heat treatment. Optical microscopy was also performed to correlate the results. The heat affected zone of Monel 400 alloy seems to have the lowest corrosion resistance whereas 316L stainless steel base metal has the highest corrosion resistance.

  9. A study on the effect of solution heat treatment on the corrosion resistance of super duplex stainless steels

    International Nuclear Information System (INIS)

    Park, Jee Yong; Park, Yong Soo; Kim, Soon Tae

    2001-01-01

    High temperature solution heat treatment(typically higher than 1100 .deg. C) is known generally to reduces the resistance to localized corrosion on super duplex stainless. This is attributed to the formation of zone depleted of alloying elements. In this study, the corrosion properties were investigated on super duplex stainless steels with various solution heat treatments. The corrosion resistance of these steels was evaluated in terms of critical pitting temperature and cyclic potentiodynamic polarization test. Chemical composition of the austenite and ferrite phases were analyzed by SEM-EDS. The following results were obtained. (1) By conducting furnace cooling, critical pitting temperature and repassivation potential increased. (2) By omitting furnace cooling, solution heat treatment produced Cr and Mo depleted zone in the phase boundary. (3) During furnace cooling, Cr and Mo rediffused through the phase boundary. This increased the corrosion resistance of super duplex stainless steels

  10. X-ray diffraction study of slags forming during corrosion resistant steel production

    International Nuclear Information System (INIS)

    Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

    1990-01-01

    Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

  11. A study on corrosion resistance of the Ti-10Mo experimental alloy after different processing methods

    International Nuclear Information System (INIS)

    Alves, A.P.R.; Santana, F.A.; Rosa, L.A.A.; Cursino, S.A.; Codaro, E.N.

    2004-01-01

    The purpose of this work was to evaluate the microstructure and corrosion resistance of the experimental Ti-10Mo (wt.%) alloy as-cast and treated. These alloys were divided into three groups for analysis: as-cast, after solution heat treatment at 1000 deg. C in argon atmosphere and remelting in centrifugal machine (investment casting). The microstructure formed from each condition was studied using optical microscopy. Corrosion behavior of titanium-molybdenum alloys in fluoridated physiological serum (0.15 M NaCl+0.03 M NaF [pH=6]) was studied and compared with Ti-6Al-4V alloy. In all electrodes systems, similar electrochemical response was obtained. In naturally aerated physiological serum, the corrosion rate is mainly controlled by dissolution process of a complex passive film. This film appears to be formed by titanium species with different oxidation states. Experimental Ti-10Mo alloy exhibit the lowest passive current densities, in particular, samples after heat treatment

  12. A study of the effect of clinical washing decontamination process on corrosion resistance of Martensitic Stainless Steel 420.

    Science.gov (United States)

    Xu, Yunwei; Huang, Zhihong; Corner, George

    2016-09-28

    Corrosion of surgical instruments provides a seat for contamination and prevents proper sterilisation, placing both patients and medical staff at risk of infection. Corrosion can also compromise the structural integrity of instruments and lead to mechanical failure in use. It is essential to understand the various factors affecting corrosion resistance of surgical instruments and how it can be minimised.This paper investigates the effect on corrosion resistance from the clinical washing decontamination (WD) process, specifically by studying the changes in surface roughness and Cr/Fe ratio. Results indicate that the WD process provides a positive effect on smooth polished samples, while a lesser positive effect was observed on rough reflection reduced samples.

  13. Corrosion-Resistant High-Entropy Alloys: A Review

    Directory of Open Access Journals (Sweden)

    Yunzhu Shi

    2017-02-01

    Full Text Available Corrosion destroys more than three percent of the world’s gross domestic product. Therefore, the design of highly corrosion-resistant materials is urgently needed. By breaking the classical alloy-design philosophy, high-entropy alloys (HEAs possess unique microstructures, which are solid solutions with random arrangements of multiple elements. The particular locally-disordered chemical environment is expected to lead to unique corrosion-resistant properties. In this review, the studies of the corrosion-resistant HEAs during the last decade are summarized. The corrosion-resistant properties of HEAs in various aqueous environments and the corrosion behavior of HEA coatings are presented. The effects of environments, alloying elements, and processing methods on the corrosion resistance are analyzed in detail. Furthermore, the possible directions of future work regarding the corrosion behavior of HEAs are suggested.

  14. Studying titanium-molybdenum-zirconium alloys of increased corrosion resistance in acid solutions

    International Nuclear Information System (INIS)

    Tomashov, N.D.; Kazarin, V.I.; Mikheev, V.S.; Goncharenko, B.A.; Sigalovskaya, T.M.; Kalyanova, M.P.

    1977-01-01

    New promising Ti-Mo-Nb-Zr system alloys, possessing good workability and a high corrosion resistance in non-oxidizing solutions of acids, have been developed. The alloys may be recommended as structural materials for equipment operating in severely agressive acid media, such as hydrochloric, sulphuric and phosphoric acids. The corrosion resistance of alloys of the above system in solutions of H 2 SO 4 , HCl and H 3 PO 4 acids may be maximized by increasing the overall alloying to 42% (keeping the ratio of the alloying components Mo/Nb/Zr=4/1/1 unchanged), while retaining sufficiently good plasticity and workability

  15. Study on applicability of highly corrosion-resistant amorphous coating techniques to components of reprocessing plant

    International Nuclear Information System (INIS)

    Ebata, Makoto; Okuyama, Gen; Chiba, Shigeru; Matsunaga, Tsunebumi

    1991-01-01

    In view of the growing need for prolongation of lives of reprocessing plant installations, we recently investigated the applicability of highly corrosion-resistant amorphous coating techniques to such plant components as to be subjected to a badly corrosive environment created by high temperatures, boiling nitric acid (HNO 3 ), etc. As the result, giving a preference to the Ta-based amorphous alloys exhibiting high corrosion-resistance in HNO 3 solutions, we made specimens of stainless steel plates coated with the above amorphous alloys through the sputtering process thereof. To our satisfaction, these specimens successfully passed various HNO 3 corrosion tests as described later on. Ta-based amorphous films give cathodic protection to 310 Nb stainless steel plates, and that with extremely low corrosion rates of themselves as protecting agents. For these reasons, we are confident that there will be no practical problems at all, in case we adopt stainless steel plates partially coated with such amorphous alloys for use in a nitric-acid environment. In this paper, we explain the comparative tests for various amorphous alloys with different compositions, referring also to the thus-selected Ta-based amorphous alloy along with several kinds of corrosion tests specially arranged for the same alloy. (author)

  16. Moessbauer spectroscopy study on the corrosion resistance of plasma nitrided ASTM F138 stainless steel in chloride solution

    International Nuclear Information System (INIS)

    Souza, S.D. de; Olzon-Dionysio, M.; Basso, R.L.O.; Souza, S. de

    2010-01-01

    Plasma nitriding of ASTM F138 stainless steel samples has been carried out using dc glow discharge under 80% H 2 -20% N 2 gas mixture, at 673 K, and 2, 4, and 7 h time intervals, in order to investigate the influence of treatment time on the microstructure and the corrosion resistance properties. The samples were characterized by scanning electron microscopy, glancing angle X-ray diffraction and conversion electron Moessbauer spectroscopy, besides electrochemical tests in NaCl aerated solution. A modified layer of about 6 μm was observed for all the nitrided samples, independent of nitriding time. The X-ray diffraction analysis shows broad γ N phase peaks, signifying a great degree of nitrogen supersaturation. Besides γ N, the Moessbauer spectroscopy results indicated the occurrence of γ' and ε phases, as well as some other less important phases. Corrosion measurements demonstrate that the plasma nitriding time affects the corrosion resistance and the best performance is reached at 4 h treatment. It seems that the ε/γ' fraction ratio plays an important role on the resistance corrosion. Additionally, the Moessbauer spectroscopy was decisive in this study, since it was able to identify and quantify the iron phases that influence the corrosion resistance of plasma nitrided ASTM F138 samples.

  17. Study through potentiodynamic techniques of the corrosion resistance of different aluminium base MMC's with boron additions

    International Nuclear Information System (INIS)

    Abenojar, J.; Bautista, A.; Guzman, S.; Velasco, F.; Martinez, M.A.

    2009-01-01

    This paper compares a wrought aluminium with a PM aluminium and PM aluminium alloys with boron-base additions, containing boron carbide and Fe/B (obtained by mechanical alloying during 36 hours from a Fe-B 50% mixture by weight). The effect of sintering temperature for the Fe/B containing material and the effect of mechanical alloying for the boron carbide containing aluminium alloy on the corrosion resistance of those materials have been studied. Their behaviour is followed through cyclic anodic polarization curves in chloride media. In the Al+20%Fe/B composite, low sintering temperatures (650- 950 deg C) exert a negative effect. However, when the material was sintered at high temperature (1000-1100 deg C) its behaviour was very similar to the PM pure aluminium. The effect of mechanical alloying studied in aluminium with boron carbide was also important in corrosion resistance, finding a lower corrosion rate in the mechanically alloyed material. (author)

  18. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, T.D.

    1996-07-23

    Ceramic materials are disclosed which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200--550 C or organic salt (including SO{sub 2} and SO{sub 2}Cl{sub 2}) at temperatures of 25--200 C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components. 1 fig.

  19. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, Thomas D.

    1996-01-01

    Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

  20. Studies of corrosion resistance of Japanese steels in liquid lead-bismuth

    International Nuclear Information System (INIS)

    Kamata, Kin-ya; Ono, Hiroshi; Kitano, Teruaki; Ono, Mikinori

    2003-01-01

    Liquid lead-bismuth has attractive characteristics as a coolant in future fast reactors and Accelerator Driven Sub-critical Systems (ADS) applications. The corrosion behavior of structural materials in lead-bismuth eutectic is one of key problems in developing nuclear power plants and installations using lead-bismuth coolant. Our experiences with heat exchangers using liquid lead-bismuth and the results of corrosion tests of Japanese steels are reported in this paper. A series of corrosion tests was carried out in collaboration with the Institute of Physics and Power Engineering (IPPE). Test specimens of various Japanese steels were exposed in a non-isothermal forced circulation loop. The influence of maximum temperature and oxygen content in lead bismuth were chosen for study as the primary causes of corrosion in Japanese steels. After the corrosion tests, corrosion behavior was analyzed by visual inspection, measurement of weight loss and metallurgical examination of the microstructure of the corroded zone. The corrosion mechanism in liquid lead bismuth is discussed on the basis of the metallurgical examination of the corroded zone. (author)

  1. Corrosion behavior of corrosion resistant alloys in stimulation acids

    Energy Technology Data Exchange (ETDEWEB)

    Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

    2004-07-01

    In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

  2. A Study on Microstructure Change and Pitting Corrosion Resistance of Ferritic Stainless Steel Weldment According to Nb Contents

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong-Min; Shin, Yong-Taek; Lee, Sang-Hwa; Lee, Jun-Hee; Lee, Hae-Woo [Dong-A University, Busan (Korea, Republic of); Lee, Sung-Riong [Kangwon National University, ChunCheon (Korea, Republic of); Kim, Soon-Ho [Silla University, Busan (Korea, Republic of)

    2014-01-15

    This paper identified the effects of Nb on microstructure. Also, it has studied on uniform and pitting corrosion resistance in a ferritic stainless steel weld metal of the automobile exhaust system. We fabricated 3 flux cored wires designed with 0-1.0 wt% Nb and performed Flux Cored Arc Welding. We observed the microstructure with the SEM/EDS and EBSD. To evaluate the uniform and pitting corrosion resistance, we performed a potentiodynamic polarization test in 0.2 M H{sub 2}SO{sub 4} and 0.1, 0.3, 0.5 M NaCl. As a result of the tests, we found that as the amount of addition of Nb rose, the amount of Cr-carbide fell. The microstructure became more refined. The specimen with 1.0%Nb added had the highest uniform and pitting corrosion resistance. After the pitting corrosion test, a pit was formed at the grain boundary that has no addition of Nb. In addition, in the specimen with added Nb, pits were formed at the inclusions.

  3. Improving pitting corrosion resistance of aluminum by anodizing process

    International Nuclear Information System (INIS)

    John, P.; Khan, I.U.

    2013-01-01

    Summary: Anodizing of aluminum was studied in sulphuric/citric/boric acid electrolyte system to improve pitting corrosion resistance. Maximum oxide film thickness was obtained using 5% sulphuric acid, 3% citric acid and 0.5% boric acid electrolyte composition. The corrosion resistance of aluminum sample was determined to find the effectiveness of oxide coating by potentiodynamic polarization test. The surface morphology of aluminum samples was investigated using scanning electron microscope (SEM) before and after corrosion test. It was found that the coated aluminum sample obtained by anodizing in sulphuric/citric/boric acid electrolyte system exhibited better pitting corrosion resistance with no significant difference in surface morphology. (author)

  4. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    Science.gov (United States)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  5. Electron microscopy studies in a high corrosion resistant Ti-Ta-Nb alloy

    International Nuclear Information System (INIS)

    Mythili, R.; Saroja, S.; Vijayalakshmi, M.

    2010-01-01

    Electron microscopy has played an important role in the indigenous development of Ti-5Ta-1.8Nb, an α+β alloy, for reprocessing applications. TEM was used to study the Widmanstatten, martensitic, and the omega phase transformations in the system. A wide spectrum of phase transformations could be introduced into the system, by modifying the composition of the β phase and the cooling rate. PEELS was used to understand the corrosion mechanism, by characterizing the passive film after the corrosion reactions

  6. Corrosion resistant metallic glasses for biosensing applications

    Science.gov (United States)

    Sagasti, Ariane; Lopes, Ana Catarina; Lasheras, Andoni; Palomares, Verónica; Carrizo, Javier; Gutierrez, Jon; Barandiaran, J. Manuel

    2018-04-01

    We report the fabrication by melt spinning, the magnetic and magnetoelastic characterization and corrosion behaviour study (by potentiodynamic methods) of an Fe-based, Fe-Ni-Cr-Si-B metallic glass to be used as resonant platform for biological and chemical detection purposes. The same study has been performed in Fe-Co-Si-B (with excellent magnetoelastic properties) and Fe-Ni-B (with good corrosion properties due to the substitution of Co by Ni) composition amorphous alloys. The well-known, commercial metallic glass with high corrosion resistance Metglas 2826MB®(Fe40Ni38Mo4B18), widely used for such biological and chemical detection purposes, has been also fully characterized and used as reference. For our Fe-Ni-Cr-Si-B alloy, we have measured values of magnetization (1.22 T), magnetostriction (11.5 ppm) and ΔE effect (6.8 %) values, as well as corrosion potential (-0.25 V), current density (2.54 A/m2), and polarization resistance (56.22 Ω.cm2) that make this composition very promising for the desired biosensing applications. The obtained parameters from our exhaustive characterization are compared with the values obtained for the other different composition metallic glasses and discussed in terms of Ni and Cr content.

  7. Corrosion resistant metallic glasses for biosensing applications

    Directory of Open Access Journals (Sweden)

    Ariane Sagasti

    2018-04-01

    Full Text Available We report the fabrication by melt spinning, the magnetic and magnetoelastic characterization and corrosion behaviour study (by potentiodynamic methods of an Fe-based, Fe-Ni-Cr-Si-B metallic glass to be used as resonant platform for biological and chemical detection purposes. The same study has been performed in Fe-Co-Si-B (with excellent magnetoelastic properties and Fe-Ni-B (with good corrosion properties due to the substitution of Co by Ni composition amorphous alloys. The well-known, commercial metallic glass with high corrosion resistance Metglas 2826MB®(Fe40Ni38Mo4B18, widely used for such biological and chemical detection purposes, has been also fully characterized and used as reference. For our Fe-Ni-Cr-Si-B alloy, we have measured values of magnetization (1.22 T, magnetostriction (11.5 ppm and ΔE effect (6.8 % values, as well as corrosion potential (-0.25 V, current density (2.54 A/m2, and polarization resistance (56.22 Ω.cm2 that make this composition very promising for the desired biosensing applications. The obtained parameters from our exhaustive characterization are compared with the values obtained for the other different composition metallic glasses and discussed in terms of Ni and Cr content.

  8. Ferritic stainless steels: corrosion resistance + economy

    International Nuclear Information System (INIS)

    Remus, A.L.

    1976-01-01

    Ferritic stainless steels provide corrosion resistance at lower cost. They include Type 409, Type 439, 18SR, 20-Mo (1.6 Mo), 18-2 (2 Mo), 26-1S, E-Brite 26-1, 29 Cr-4 Mo, and 29 Cr-4 Mo-2 Ni. Their corrosion and mechanical properties are examined. Resistance to stress-corrosion cracking is an advantage compared to austenitic types

  9. Studies of Corrosion Resistant Materials Being Considered for High-Level Nuclear Waste Containment in Yucca Mountain Relevant Environments

    International Nuclear Information System (INIS)

    McCright, R.D.; Ilevbare, G.; Estill, J.; Rebak, R.

    2001-01-01

    Containment of spent nuclear fuel and vitrified forms of high level nuclear waste require use of materials that are highly corrosion resistant to all of the anticipated environmental scenarios that can occur in a geological repository. Ni-Cr-Mo Alloy 22 (UNS N60622) is proposed for the corrosion resistant outer barrier of a two-layer waste package container at the potential repository site at Yucca Mountain. A range of water compositions that may contact the outer barrier is under consideration, and a testing program is underway to characterize the forms of corrosion and to quantify the corrosion rates. Results from the testing support models for long term prediction of the performance of the container. Results obtained to date indicate a very low general corrosion rate for Alloy 22 and very high resistance to all forms of localized and environmentally assisted cracking in environments tested to date

  10. Study on Co-free amorphous material cladding using a laser beam to improve the resistance of primary system parts in NPPs to wear/erosion-corrosion

    International Nuclear Information System (INIS)

    Kim, J. S.; Woo, S. S.; Seo, J. H.

    2001-01-01

    A study on Co-free amorphous material, ARMACOR M, cladding using a laser beam has been performed to improve resistance of the primary system main parts on nuclear power plants to wear/erosion-corrosion. The wear/erosion-corrosion properties of ARMACRO M cladded speciemens were characterized in air at room temperature and 300 .deg. C and in air at room temperature, and compared to those of other hardfacing materials, such as Stellite 6, NOREM 02, Deloro 50, TIG-welde or laer cladded. According to the results, ARMACOR M laser-cladded specimen showed to have the highest resistance to wear/erosion-corrosion

  11. Influence of heat treatment on corrosive resistance of concrete steels

    International Nuclear Information System (INIS)

    Woldan, A.; Suliga, I.; Kusinski, J.; Jazowy, R.

    1998-01-01

    The reinforcing bars are essential elements of ferro-concrete structures. During the building structure service the reinforcing bars should co-operate with surrounding concrete. Any bonding defects as well as corrosion induced strength reduction may result in construction failure. The reinforcing steel working environment is determined by concrete chemical and phase composition and surrounding environmental properties. The aggressive corrosive activity of the letter implies necessity of effective ways development to protect elements against corrosion. The effect of heat treatment, increased Si content in steel on corrosion resistance of reinforcing steel in concrete was studied in the current work. Corrosion tests and metallographic examinations proved a positive influence of hardening and Si enrichment on corrosion resistance of reinforcing bars in ferro-concrete structures. (author)

  12. Study of corrosion resistance of different thin paint films by I S

    International Nuclear Information System (INIS)

    Gonzalez, J.E.G.; Mirza-Rosca, J.C.

    1998-01-01

    One of the most modern methods to characterize the protective properties of coatings is the Electrochemical Impedance Spectroscopy (EIS). The EIS can provide useful information about transport of water and corrosive species through a coating. In this study, the impedance measurements were performed in different frequency ranges at open circuit potential for different coatings in 3 % NaCl. Two methods of data interpretation were considered: the break-point frequency method and the most probable equivalent circuit method (MPI). The interpretation of impedance spectra permitted the determination of water permeation, formation of blisters, swelling of the coating and the loss of adhesion including the delaminated area. (Author)

  13. Corrosion resistance improvement of titanium base alloys

    Directory of Open Access Journals (Sweden)

    Mihai V. Popa

    2010-01-01

    Full Text Available The corrosion resistance of the new Ti-6Al-4V-1Zr alloy in comparison with ternary Ti-6Al-4V alloy in Ringer-Brown solution and artificial Carter-Brugirard saliva of different pH values was studied. In Ringer-Brown solution, the new alloy presented an improvement of all electrochemical parameters due to the alloying with Zr; also, impedance spectra revealed better protective properties of its passive layer. In Carter-Brugirard artificial saliva, an increase of the passive film thickness was proved. Fluoride ions had a slight negative influence on the corrosion and ion release rates, without to affect the very good stability of the new Ti-6Al-4V-1Zr alloy.

  14. A comparative study of the cytotoxicity and corrosion resistance of nickel-titanium and titanium-niobium shape memory alloys.

    Science.gov (United States)

    McMahon, Rebecca E; Ma, Ji; Verkhoturov, Stanislav V; Munoz-Pinto, Dany; Karaman, Ibrahim; Rubitschek, Felix; Maier, Hans J; Hahn, Mariah S

    2012-07-01

    Nickel-titanium (NiTi) shape memory alloys (SMAs) are commonly used in a range of biomedical applications. However, concerns exist regarding their use in certain biomedical scenarios due to the known toxicity of Ni and conflicting reports of NiTi corrosion resistance, particularly under dynamic loading. Titanium-niobium (TiNb) SMAs have recently been proposed as an alternative to NiTi SMAs due to the biocompatibility of both constituents, the ability of both Ti and Nb to form protective surface oxides, and their superior workability. However, several properties critical to the use of TiNb SMAs in biomedical applications have not been systematically explored in comparison with NiTi SMAs. These properties include cytocompatibility, corrosion resistance, and alterations in alloy surface composition in response to prolonged exposure to physiological solutions. Therefore, the goal of the present work was to comparatively investigate these aspects of NiTi (49.2 at.% Ti) and TiNb (26 at.% Nb) SMAs. The results from the current studies indicate that TiNb SMAs are less cytotoxic than NiTi SMAs, at least under static culture conditions. This increased TiNb cytocompatibility was correlated with reduced ion release as well as with increased corrosion resistance according to potentio-dynamic tests. Measurements of the surface composition of samples exposed to cell culture medium further supported the reduced ion release observed from TiNb relative to NiTi SMAs. Alloy composition depth profiles also suggested the formation of calcium phosphate deposits within the surface oxide layers of medium-exposed NiTi but not of TiNb. Collectively, the present results indicate that TiNb SMAs may be promising alternatives to NiTi for certain biomedical applications. Copyright © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  15. Corrosion resistance of chromium-nickel steel containing rare earths

    International Nuclear Information System (INIS)

    Asatiani, G.N.; Mandzhgaladze, S.N.; Tavadze, L.F.; Chuvatina, S.N.; Saginadze, D.I.

    1983-01-01

    Effect of additional out-of-furnace treatment with complex alloy (foundry alloy) calcite-silicon-magnesium-rare earth metal on corrosion resistance of the 03Kh18N20M3D3C3B steel has been studied. It is shown that introduction of low additions of rare earths improves its corrosion resistance improves its corrosion resistance in agressive media (in 70% - sulfuric acid) in the range of transition from active to passive state. Effect of additional introduction of rare earth metals is not considerable, if potential of steel corrosion is in the range of stable passive state (32% - sulfuric acid). Additional out-of-furnace treatment with complex foundry alloy, containing rare earth metals, provides a possibility to use a steel with a lower content of Cr, Ni, Mo, than in conventional acid-resistant steels in highly agressive media

  16. Improvements in zirconium alloy corrosion resistance

    International Nuclear Information System (INIS)

    Kilp, G.R.; Thornburg, D.R.; Comstock, R.J.

    1990-01-01

    The corrosion rates of a series of Zircaloy 4 and Zr-Nb alloys were evaluated in long-term (exceeding 500 days in some cases) autoclave tests. The testing was done at various conditions including 633 K (680 F) water, 633 K (650 F) water, 633 k (680 F) lithiated water (70 PPM/0.01 molal lithium), and 673 K (750 F) steam. Materials evaluated are from the following three groups: (1) standard Zircaloy 4; (2) Zircaloy 4 with tightened controls on chemistry limits and heat-treatment history; and (3) Zr-Nb alloys. To optimize the corrosion resistance of the Zircaloy 4 material, the effects of specific chemistry controls (tighter limits on nitrogen, oxygen, silicon, carbon and tin) were evaluated. Also the effects of the thermal history, as measured by integrated annealing of ''A'' time were determined. The ''A'' times ranged from 0.1x10 -18 (h) to 46x10 -18 (h). A material referred to as ''Improved Zircaloy 4'', having optimized chemistry and ''A'' time levels for reduced corrosion, has been developed and tested. This material has a reduced and more uniform corrosion rate compared to the prior Zircaloy 4 material. Alternative alloys were also evaluated for potential improvement in cladding corrosion resistance. ZIRLO TM material was chosen for development and has been included in the long-term corrosion testing. Demonstration fuel assemblies using ZIRLO cladding are now operating in a commercial reactor. The results for the various test conditions and compositions are reported and the relative corrosion characteristics summarized. Based on the BR-3 data, there is a ranking correspondence between in-reactor corrosion and autoclave testing in lithiated water. In particular, the ZIRLO material has significantly improved relative corrosion resistance in the lithiated water tests. Reduced Zircaloy-4 corrosion rates are also obtained from the tighter controls on the chemistry (specifically lower tin, nitrogen, and carbon; higher silicon; and reduced oxygen variability) and ''A

  17. Study of the Corrosion Resistance of Austenitic Stainless Steels during Conversion of Waste to Biofuel

    Science.gov (United States)

    Cabrini, Marina; Lorenzi, Sergio; Pastore, Tommaso; Pellegrini, Simone; Burattini, Mauro; Miglio, Roberta

    2017-01-01

    The paper deals with the corrosion behavior of stainless steels as candidate materials for biofuel production plants by liquefaction process of the sorted organic fraction of municipal solid waste. Corrosion tests were carried out on AISI 316L and AISI 304L stainless steels at 250 °C in a batch reactor during conversion of raw material to bio-oil (biofuel precursor), by exposing specimens either to water/oil phase or humid gas phase. General corrosion rate was measured by weight loss tests. The susceptibility to stress corrosion cracking was evaluated by means of U-bend specimens and slow stress rate tests at 10−6 or 10−5 s−1 strain rate. After tests, scanning electron microscope analysis was carried out to detect cracks and localized attacks. The results are discussed in relation with exposure conditions. They show very low corrosion rates strictly dependent upon time and temperature. No stress corrosion cracking was observed on U-bend specimens, under constant loading. Small cracks confined in the necking cone of specimens prove that stress corrosion cracking only occurred during slow strain rate tests at stresses exceeding the yield strength. PMID:28772682

  18. Heated Aluminum Tanks Resist Corrosion

    Science.gov (United States)

    Johnson, L. E.

    1983-01-01

    Simple expedient of heating foam-insulated aluminum alloy tanks prevents corrosion by salt-laden moisture. Relatively-small temperature difference between such tank and surrounding air will ensure life of tank is extended by many years.

  19. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Application

    International Nuclear Information System (INIS)

    Jeong, Y. H.; Park, S. Y.; Lee, M. H.; Choi, B. K.; Baek, J. H.; Park, J. Y.; Kim, J. H.; Kim, H. G.; Jung, Y. H.; Bang, B. G.

    2006-08-01

    The systematic study was performed to develop the advanced corrosion-resistant Zr alloys for high burnup and Gen IV application. The corrosion behavior was significantly changed with the alloy composition and the corrosion environment. In general, the model alloys with a higher alloying elements showed a higher corrosion resistance. Among the model alloys tested in this study, Zr-10Cr-0.2Fe showed the best corrosion resistance regardless of the corrosion condition. The oxide on the higher corrosion-resistant alloy such as Zr-1.0Cr-0.2Fe consisted of mainly columnar grains, and it have a higher tetragonal phase stability. In comparison with other alloys being considered for the SCWR, the Zr alloys showed a lower corrosion rate than ferritic-martensitic steels. The results of this study imply that, at least from a corrosion standpoint, Zr alloys deserve consideration as potential cladding or structural materials in supercritical water cooled reactors

  20. Effect of tempering on corrosion resistance of cast aluminium bronzes

    International Nuclear Information System (INIS)

    Aaltonen, P.; Klemetti, K.; Haenninen, H.

    1985-01-01

    The subject of this study is corrosion resistance of aluminium bronzes, which are copper base alloys containing aluminium up to 12% with additions of nickel, iron and manganese. The main conclutions that can be drawn are: (1) The dealloying corrosion resistance of nickel-aluminium bronze is much better than that of aluminium bronze with iron and manganese additions, but it is not immune; (2) The dealloying corrosion resistance of aluminium bronzes can be improved by appropiate heat treatments. The best properties were obtained by temperering between 600 and 800 deg C, depending on the initial microstructure; (3) In crevice conditions, where local acidification can occur, dealloying of aluminium bronzes is a consequence of the preferential attack of aluminium-rich phases. By appropriate tempering, a uniform distribution of aluminium-rich phases is obtained and the continous path for selective corrosion is not formed

  1. Corrosion resistance of titanium alloys for dentistry

    International Nuclear Information System (INIS)

    Laskawiec, J.; Michalik, R.

    2001-01-01

    Titanium and its alloys belong to biomaterials which the application scope in medicine increases. Some properties of the alloys, such as high mechanical strength, low density, low Young's modulus, high corrosion resistance and good biotolerance decide about it. The main areas of the application of titanium and its alloys are: orthopedics and traumatology, cardiosurgery, faciomaxillary surgery and dentistry. The results of investigations concerning the corrosion resistance of the technical titanium and Ti6Al14V alloy and comparatively a cobalt alloy of the Vitallium type in the artificial saliva is presented in the work. Significantly better corrosion resistance of titanium and the Ti6Al14V than the Co-Cr-Mo alloy was found. (author)

  2. Corrosion Studies of Wrought and Cast NASA-23 Alloy

    Science.gov (United States)

    Danford, M. D.

    1997-01-01

    Corrosion studies were carried out for wrought and cast NASA-23 alloy using electrochemical methods. The scanning reference electrode technique (SRET), the polarization resistance technique (PR), and the electrochemical impedance spectroscopy (EIS) were employed. These studies corroborate the findings of stress corrosion studies performed earlier, in that the material is highly resistant to corrosion.

  3. Durable Corrosion Resistance of Copper Due to Multi-Layer Graphene

    Directory of Open Access Journals (Sweden)

    Abhishek Tiwari

    2017-09-01

    Full Text Available Ultra-thin graphene coating has been reported to provide considerable resistance against corrosion during short-term exposures, however, there is great variability in the corrosion resistance due to graphene coating in different studies. It may be possible to overcome the problem of hampered corrosion protection ability of graphene that is caused due to defective single layer graphene by applying multilayer graphene. Systematic electrochemical characterization showed that the multilayer graphene coating developed in the study provided significant corrosion resistance in a chloride solution and the corrosion resistance was sustained for long durations (~400 h, which is attributed to the multilayer graphene.

  4. Corrosion resistance of copper canister weld material

    International Nuclear Information System (INIS)

    Gubner, Rolf; Andersson, Urban

    2007-03-01

    The proposed design for a final repository for spent fuel and other long-lived residues is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast iron insert fitted inside a copper canister. SKB has since several years developed manufacturing processes for the canister components using a network of manufacturers. For the encapsulation process SKB has built the Canister Laboratory to demonstrate and develop the encapsulation technique in full scale. The critical part of the encapsulation of spent fuel is the sealing of the canister which is done by welding the copper lid to the cylindrical part of the canister. Two welding techniques have been developed in parallel, Electron Beam Welding (EBW) and Friction Stir Welding (FSW). During the past two decades, SKB has developed the technology EBW at The Welding Institute (TWI) in Cambridge, UK. The development work at the Canister Laboratory began in 1999. In electron beam welding, a gun is used to generate the electron beam which is aimed at the joint. The beam heats up the material to the melting point allowing a fusion weld to be formed. The gun was developed by TWI and has a unique design for use at reduced pressure. The system has gone through a number of improvements under the last couple of years including implementation of a beam oscillation system. However, during fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities at the new grain boundaries that might pose adverse effects on the corrosion resistance of welds. As a new method for joining, SKB has been developing friction stir welding (FSW) for sealing copper canisters for spent nuclear fuel in cooperation with TWI since 1997. FSW was invented in 1991 at TWI and is a thermo

  5. Corrosion resistance of copper canister weld material

    Energy Technology Data Exchange (ETDEWEB)

    Gubner, Rolf; Andersson, Urban [Corrosion and Metals Research Institute, Sto ckholm (Sweden)

    2007-03-15

    The proposed design for a final repository for spent fuel and other long-lived residues is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast iron insert fitted inside a copper canister. SKB has since several years developed manufacturing processes for the canister components using a network of manufacturers. For the encapsulation process SKB has built the Canister Laboratory to demonstrate and develop the encapsulation technique in full scale. The critical part of the encapsulation of spent fuel is the sealing of the canister which is done by welding the copper lid to the cylindrical part of the canister. Two welding techniques have been developed in parallel, Electron Beam Welding (EBW) and Friction Stir Welding (FSW). During the past two decades, SKB has developed the technology EBW at The Welding Institute (TWI) in Cambridge, UK. The development work at the Canister Laboratory began in 1999. In electron beam welding, a gun is used to generate the electron beam which is aimed at the joint. The beam heats up the material to the melting point allowing a fusion weld to be formed. The gun was developed by TWI and has a unique design for use at reduced pressure. The system has gone through a number of improvements under the last couple of years including implementation of a beam oscillation system. However, during fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities at the new grain boundaries that might pose adverse effects on the corrosion resistance of welds. As a new method for joining, SKB has been developing friction stir welding (FSW) for sealing copper canisters for spent nuclear fuel in cooperation with TWI since 1997. FSW was invented in 1991 at TWI and is a thermo

  6. In hydrofluoric acid corrosion-resistant materials

    International Nuclear Information System (INIS)

    Hauffe, K.

    1985-01-01

    Copper, red brass (Cu-15 Zn), special treated carbon steel and chromium-nickel-molybdenum steel represent materials of high resistivity against concentrated hydrofluoric acid ( 2 O 3 ) are employed for windows in the presence of hydrogen fluoride and/or hydrofluoric acid because of their superior optical properties and their excellent corrosion resistance. Polyethylen, polypropylene and polyvinyl chloride (PVC) belong to the cheapest corrosion resistant material for container and for coatings in the presence of hydrofluoric acid. Special polyester resins reinforced by glass or graphite fibers have been successfully employed as material for production units with hydrofluoric acid containing liquids up to 330 K. By carbon reinforced epoxy resin represents a corrosion resistant coating. Because of their excellent friction and corrosion resistance against concentrated hot hydrofluoric acid and HNO 3 -HF-solutions, PTFE and polyvinylidene fluoride are used as material for valves and axles in such environment. The expensive alloys, as for instance hastelloy and monel, are substituted more and more by fiber-reinfored polyolefins, PVC and fluorine containing polymers. (orig.) [de

  7. The role of molybdenum in corrosion resistance of stainless steel

    International Nuclear Information System (INIS)

    Abdul Razak bin Daud

    1989-01-01

    The effect of Mo on corrosion properties of stainless steels in 1M MgCl 2 solution was studied using an electrochemical polarization method. Procedure for the preparation of electrochemically polarized samples for surface analysis is described. The samples surface were analyzed using X-ray Photoelectron Spectroscopy (XPS). The stainless steel which has high Mo content has a better resistance to corrosion in Cl containing media. Cr and Mo are enriched in the surface of Mo-bearing stainless steels which have undergone high anodic-metal dissolution. Mo may exist as MoO 2 which is responsible in slowing down the rate of corrosion attack. (author)

  8. Current status of studies on nodular corrosion

    International Nuclear Information System (INIS)

    Yasuda, Takayoshi; Kawasaki, Satoru; Echigoya, Hironori; Kinoshita, Yutaka; Kubota, Hiroyuki; Konishi, Takao; Yamanaka, Tuneyasu.

    1993-01-01

    The studies on nodular corrosion formed on the outer surface of BWR fuel cladding tubes were reviewed. Main factors affecting the corrosion behavior were material and environmental conditions and combined effect. The effects of such material conditions as fabrication process, alloy elements, texture and surface treatment and environmental factors as neutron irradiation, thermo-hydrodynamic, water chemistry, purity of the coolant and contact with foreign metals on the corrosion phenomena were surveyed. Out-of-reactor corrosion test methods and models for the corrosion mechanism were also reviewed. Suppression of the accumulated annealing temperature during tube reduction process improved the nodular corrosion resistance of Zircaloys. Improved resistance for the nodular corrosion was reported for the unirradiated Zircaloys with some additives. Detailed irradiation test under the BWR conditions is needed to confirm the trend. Concerning the environmental factors, boiling on the cladding surface due to heat flux reduces the nodular corrosion susceptibility, while oxidizing radical generated from dissolved oxygen accelerates the corrosion. Concerning corrosion mechanisms, importance of such phenomena as the depleted zone of alloying elements in zirconium matrix, reduction of H + to H 2 in oxide layer, electrochemical property of precipitates, crystallographic anisotropy of oxidation rates were revealed. (author) 59 refs

  9. A Study on Corrosion and Fretting Wear Resistance of Alloy 690 Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Won, Ju Jin; Min, Su Jung; Kim, Myeong Su; Kim, Kyu Tae [Dongguk Univ., Gyeongju (Korea, Republic of)

    2013-10-15

    In this article, the effects of such failures have on the materials of alloy 690 are assessed. The corroded volume variation and mass decreased continuously with time. However, the oxide volume changes in an irregular pattern since the oxide formed on the alloy 690 metal may be detached due to the flake formation. The amount of the fretting wear increased with time. It can be seen that the wear rate increased with time and reduced at the later time. The test results show that the ductility decreased as corrosion increases. Alloy 690 is broadly used as a material of nuclear power plant's steam generator tubes because of its excellent mechanical strength, corrosion properties, wear properties and stability at a high temperature. However, the tubes for nuclear power plant's steam generators become a major threat for lifetime management and efficient operation of nuclear power plant due to various corrosion and fretting wear failures caused by flow-induced vibration (FIV) that occurs between tubes.

  10. High corrosion-resistant fuel spacers

    International Nuclear Information System (INIS)

    Yoshida, Toshimi; Takase, Iwao; Ikeda, Shinzo; Masaoka, Isao; Nakajima, Junjiro.

    1986-01-01

    Purpose: To enable manufacturing BWR fuel spacers by prior-art production process, using a zirconium-base alloy having very excellent corrosion resistance. Method: A highly improved nodular-resistant, corrosion-resistant zirconium alloy is devised by adding a slight amount of niobium, titanium and vanadium to zircaloy, of which fuel spacers are produced. That is, there can be obtained an alloy having much more excellent nodular resistance than conventional zircaloy, and free from a large change in plasticity, workability, and weldability, by adding to zirconium about 1.5 % of tin, about 0.15 % of iron, about 0.05 % of chromium, about 0.05 % of nickel, and 0.05 to 0.5 % of at least one or two kinds of niobium, titanium and vanadium. Using this zirconium-base alloy can manufacture fuel spacers by the same manufacturing process, thus improving economy and reliability. (Kamimura, M.)

  11. Strong, corrosion-resistant aluminum tubing

    Science.gov (United States)

    Reed, M. W.; Adams, F. F.

    1980-01-01

    When aluminum tubing having good corrosion resistance and postweld strength is needed, type 5083 alloy should be considered. Chemical composition is carefully controlled and can be drawn into thin-wall tubing with excellent mechanical properties. Uses of tubing are in aircraft, boats, docks, and process equipment.

  12. Laser Surface Alloying of Aluminum for Improving Acid Corrosion Resistance

    Science.gov (United States)

    Jiru, Woldetinsay Gutu; Sankar, Mamilla Ravi; Dixit, Uday Shanker

    2018-04-01

    In the present study, laser surface alloying of aluminum with magnesium, manganese, titanium and zinc, respectively, was carried out to improve acid corrosion resistance. Laser surface alloying was conducted using 1600 and 1800 W power source using CO2 laser. Acid corrosion resistance was tested by dipping the samples in a solution of 2.5% H2SO4 for 200 h. The weight loss due to acid corrosion was reduced by 55% for AlTi, 41% for AlMg alloy, 36% for AlZn and 22% for AlMn alloy. Laser surface alloyed samples offered greater corrosion resistance than the aluminum substrate. It was observed that localized pitting corrosion was the major factor to damage the surface when exposed for a long time. The hardness after laser surface alloying was increased by a factor of 8.7, 3.4, 2.7 and 2 by alloying with Mn, Mg, Ti and Zn, respectively. After corrosion test, hardness was reduced by 51% for AlTi sample, 40% for AlMg sample, 41.4% for AlMn sample and 33% for AlZn sample.

  13. Chemical treatment of zinc surface and its corrosion inhibition studies

    Indian Academy of Sciences (India)

    WINTEC

    Department of PG Studies and Research in Chemistry, School of Chemical Sciences, Kuvempu University, ... cations and is mainly used for the corrosion protection of ... provide a greater resistance to corrosion, but when exposed to humid ...

  14. Corrosion resistance of biomimetic calcium phosphate coatings on magnesium due to varying pretreatment time

    Energy Technology Data Exchange (ETDEWEB)

    Waterman, J., E-mail: jay.waterman@pg.canterbury.ac.nz [Department of Mechanical Engineering, University of Canterbury, Christchurch (New Zealand); Pietak, A. [Department of Anatomy and Structural Biology, University of Otago, Dunedin (New Zealand); Birbilis, N. [Department of Materials Engineering, Monash University (Australia); Woodfield, T. [Department of Mechanical Engineering, University of Canterbury, Christchurch (New Zealand); Department of Orthopaedic Surgery, University of Otago, Christchurch (New Zealand); Dias, G. [Department of Anatomy and Structural Biology, University of Otago, Dunedin (New Zealand); Staiger, M.P., E-mail: mark.staiger@canterbury.ac.nz [Department of Mechanical Engineering, University of Canterbury, Christchurch (New Zealand)

    2011-12-15

    Calcium phosphate coatings were prepared on magnesium substrates via a biomimetic coating process. The effects of a magnesium hydroxide pretreatment on the formation and the ultimate corrosion protection of the coatings were studied. The pretreatment layer was found to affect the amount of defects present in the coatings. Corrosion resistance of the coatings was studied in vitro using two simulated body fluids, 0.8% NaCl and Hanks solution. In NaCl, the resistance to corrosion of all samples decreases with time as corrosion proceeded through cracks and other defects in the coatings. Samples with no pretreatment displayed the highest corrosion resistance as these samples had the fewest defects in the coating. However, in Hanks solution, corrosion resistance increased with time due to additional nucleation of calcium phosphate from the fluid on to the substrate. In this solution, additional pretreatment time was beneficial to the overall corrosion resistance.

  15. Corrosion resistance of uranium with carbon ion implantation

    International Nuclear Information System (INIS)

    Liang Hongwei; Yan Dongxu; Bai Bin; Lang Dingmu; Xiao Hong; Wang Xiaohong

    2008-01-01

    The carbon modified layers prepared on uranium surface by carbon ion implantation, gradient implantation, recoil implantation and ion beam assisted deposition process techniques were studied. Depth profile elements of the samples based on Auger electron spectroscopy, phase composition identified by X-ray diffraction as well as corrosion resistance of the surface modified layers by electrochemistry tester and humid-thermal oxidation test were carried out. The carbon modified layers can be obtained by above techniques. The samples deposited with 45 keV ion bombardment, implanted by 50 keV ions and implanted with gradient energies are of better corrosion resistance properties. The samples deposited carbon before C + implantation and C + assisted deposition exhibit worse corrosion resistance properties. The modified layers are dominantly dot-corraded, which grows from the dots into substructure, however, the assisted deposition samples have comparatively high carbon composition and are corraded weakly. (authors)

  16. On the corrosion resistance of 01Kh25 ferritic steel

    International Nuclear Information System (INIS)

    Eremeeva, R.A.; Koval', E.K.

    1989-01-01

    Effect of non-ferrous metal ions on corrosion behaviour of 01Kh25 specific low carbon steel as compared to austenitic 12Kh18N10T and 06KhN28MDT steels in boiling solutions of sulfuric and nitric acids and their mixture is studied. Compositions initating commercial ones are chosen the media. It is shown that trough corrosion resistance of 01Kh25 steel in 10% H 2 SO 4 is two order below 06KhN28MDT austenitic steel in presence of Cu 2+ ions as a result of the surface passivation corrosion resistance of ferritic steel is an order higher the austenitic ones. Ferrite steel resistance in the nitric acid and its mixture with sulfuric acid is five timesas much as in 12Kh18N10T austenitic steel

  17. Study of new heat treatment parameters for increasing mechanical strength and stress corrosion cracking resistance of 7075 Aluminium alloy

    OpenAIRE

    Silva, G.; Rivolta, B.; Gerosa, R.; Derudi, U.

    2013-01-01

    For many years 7075 Aluminum alloys have been widely used especially in those applications for which highmechanical performances are required. It is well known that the alloy in the T6 condition is characterized bythe highest ultimate and yield strengths, but, at the same time, by poor stress corrosion cracking (SCC)resistance. For this reason, in the aeronautic applications, new heat treatments have been introduced toproduce T7X conditions, which are characterized by lower mechanical strengt...

  18. Surface Corrosion Resistance in Turning of Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Rui Zhang

    2015-01-01

    Full Text Available This work addresses the issues associated with implant surface modification. We propose a method to form the oxide film on implant surfaces by dry turning to generate heat and injecting oxygen-rich gas at the turning-tool flank. The morphology, roughness, composition, and thickness of the oxide films in an oxygen-rich atmosphere were characterized using scanning electron microscopy, optical profiling, and Auger electron spectroscopy. Electrochemical methods were used to study the corrosion resistance of the modified surfaces. The corrosion resistance trends, analyzed relative to the oxide film thickness, indicate that the oxide film thickness is the major factor affecting the corrosion resistance of titanium alloys in a simulated body fluid (SBF. Turning in an oxygen-rich atmosphere can form a thick oxide film on the implant surface. The thickness of surface oxide films processed at an oxygen concentration of 80% was improved to 4.6 times that of films processed at an oxygen concentration of 21%; the free corrosion potential shifted positively by 0.357 V, which significantly improved the corrosion resistance of titanium alloys in the SBF. Therefore, the proposed method may (partially replace the subsequent surface oxidation. This method is significant for biomedical development because it shortens the process flow, improves the efficiency, and lowers the cost.

  19. The corrosion resistance of Nitinol alloy in simulated physiological solutions

    International Nuclear Information System (INIS)

    Milošev, Ingrid; Kapun, Barbara

    2012-01-01

    The corrosion behaviour of Nitinol alloy containing nearly equi-atomic composition of nickel and titanium and its constituent metals (nickel and titanium) was investigated in simulated Hanks physiological solution (pH value 7.5) and pH modified simulated Hanks physiological solution (pH values 4.5 and 6.5) and by electrochemical method of anodic potentiodynamic polarization at 37 °C. In this chloride-rich medium the corrosion stability of Nitinol is limited by the susceptibility to localized corrosion and is in that sense more similar to nickel than to titanium. The corrosion stability of Nitinol is strongly dependent on the surface preparation—grinding, polishing or chemical etching. Whereas a ground surface is not resistant to localized corrosion, polished and chemically etched surfaces are resistant to this type of corrosion attack. The reasons for this behaviour were investigated through metallurgical, topographical and chemical properties of the surface as a function of surface preparation. For that purpose, scanning electron microscopy combined with chemical analysis, confocal microscopy and X-ray photoelectron spectroscopy were used. The surface roughness decreased in the following order: chemically etched > ground > polished surface. Besides differences in topography, distinct differences in the chemical composition of the outermost surface are observed. Ground, rough surfaces comprised mainly titanium oxides and small amounts of nickel metal. Chemically etched and, especially, polished surfaces are composed of a mixture of titanium, nickel and titanium oxides, as studied by angle resolved X-ray photoelectron spectroscopy. These results emphasize the importance of detailed investigation of the metal surface since small differences in surface preparation may induce large differences in corrosion stability of material when exposed to corrosive environments. - Highlights: ► The corrosion resistance of Nitinol is dependent on the surface preparation.

  20. Study of the Effect of Sulfide Ions on the Corrosion Resistance of Copper for Use in Containers for High Level radioactive waste

    International Nuclear Information System (INIS)

    Urbal Espinoza, Andrea Elizabeth

    2000-01-01

    The work 'Study of sulfide ion on Resisting Copper Corrosion' is part of the project 'Study of Copper Corrosion in Underground Water Solution in Reducer Conditions', which the Department of Nuclear Materials, Chilean Nuclear Energy Commission is carrying out. These activities are important because of this metal's potential applications for handling and controlling contaminating wastes that are a product of using nuclear energy in electric generation. Copper has important mechanical properties and is also resistant to disintegration in corrosive environments, which is an important condition for its use in manufacturing of high level radioactive waste containers. This work is based on a study of cyclic volta metric curves, anodic and cathodic polarization and potentiostatic measurements, with which the potential range, sweep speed system, electrochemical reactions involved and corrosion speed could be defined. The microstructural characterization of the films was done by Scanning Electron Microscopy (SEM), and the chemical composition and surface contamination of the film were studied by photoelectron spectroscopy induced by X- rays (XPS), and the crystalline structure by X- ray Diffraction (XRD). Some noticeable results, such as low potentials (less than .7 V, in cathode direction) and high concentrations of sulfur make the formation of copper sulfides (I) and (II) possible; unlike the potential over .6 V, in anodic direction, where copper oxides (I) and (II) are formed, but they are inhibited by high sulfur concentrations. The morphological study of the copper surface has shown that the film that forms is more abundant and granular at higher cathodic potentials, forming small pits on the surface. The effect of the presence of sulfur ions is minimal, and the metal's deterioration is inhibited by other ions in the groundwater. The corrosion rate is greater as the sulfur concentration rises, and a time period of 20,000 years can be predicted for the total corrosion of

  1. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  2. Corrosion resistance characterization of porous alumina membrane supports

    Energy Technology Data Exchange (ETDEWEB)

    Dong Yingchao, E-mail: dongyc9@mail.ustc.edu.cn [Materials and Surface Science Institute (MSSI), University of Limerick, Limerick (Ireland); USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Key Lab of Jiangxi Universities for Inorganic Membranes, National Engineering Research Center for Domestic and Building Ceramics, Jingdezhen Ceramic University (JCU) (China); Lin Bin [USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Zhou Jianer [Key Lab of Jiangxi Universities for Inorganic Membranes, National Engineering Research Center for Domestic and Building Ceramics, Jingdezhen Ceramic University (JCU) (China); Zhang Xiaozhen [USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Key Lab of Jiangxi Universities for Inorganic Membranes, National Engineering Research Center for Domestic and Building Ceramics, Jingdezhen Ceramic University (JCU) (China); Ling Yihan; Liu Xingqin; Meng Guangyao [USTC Lab for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC) (China); Hampshire, Stuart [Materials and Surface Science Institute (MSSI), University of Limerick, Limerick (Ireland)

    2011-04-15

    Tubular porous alumina ceramic membrane supports were fabricated by an extrusion-drying-sintering process and then characterized in detail in terms of corrosion resistance in both H{sub 2}SO{sub 4} and NaOH aqueous solutions. Variations in the properties of the alumina supports such as mass loss percent, mechanical strength, open porosity and pore size distribution were studied before and after corrosion under different conditions. In addition, the microstructures were analyzed using scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction before and after corrosion. The fabricated porous alumina supports offer possibilities for some potential applications as micro-filtration or ultra-filtration membrane supports, as well as in the pre-treatment of strongly acidic industrial waste-liquids. - Research highlights: {yields} Porous alumina membrane supports fabricated by extrusion-drying-sintering process. {yields} Corrosion resistance in 20 wt.% H{sub 2}SO{sub 4} and 1, 5, 10 wt.% NaOH aqueous solutions. {yields} Rapid mass loss and loss of flexural strength occurred in hot NaOH solution. {yields} Resistant to strong acid corrosion with low mass loss, low flexural strength loss. {yields} Porous alumina supports have potential for treatment of strong acid waste liquids.

  3. The Passive Film Growth Mechanism of New Corrosion-Resistant Steel Rebar in Simulated Concrete Pore Solution: Nanometer Structure and Electrochemical Study.

    Science.gov (United States)

    Jiang, Jin-Yang; Wang, Danqian; Chu, Hong-Yan; Ma, Han; Liu, Yao; Gao, Yun; Shi, Jinjie; Sun, Wei

    2017-04-14

    An elaborative study was carried out on the growth mechanism and properties of the passive film for a new kind of alloyed corrosion-resistant steel (CR steel). The passive film naturally formed in simulated concrete pore solutions (pH = 13.3). The corrosion resistance was evaluated by various methods including open circuit potential (OCP), linear polarization resistance (LPR) measurements, and electrochemical impedance spectroscopy (EIS). Meanwhile, the 2205 duplex stainless steel (SS steel) was evaluated for comparison. Moreover, the passive film with CR steel was studied by means of X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), Atomic Force Microscope (AFM), and the Mott‑Schottky approach. The results showed that the excellent passivity of CR steel could be detected in a high alkaline environment. The grain boundaries between the fine passive film particles lead to increasing Cr oxide content in the later passivation stage. The filling of cation vacancies in the later passivation stage as well as the orderly crystalized inner layer contributed to the excellent corrosion resistance of CR steel. A passive film growth model for CR steel was proposed.

  4. Coal Ash Corrosion Resistant Materials Testing

    Energy Technology Data Exchange (ETDEWEB)

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  5. Corrosion resistance of Fe-based amorphous alloys

    International Nuclear Information System (INIS)

    Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

    2014-01-01

    Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

  6. Corrosion resistance of high-performance materials titanium, tantalum, zirconium

    CERN Document Server

    2012-01-01

    Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

  7. Corrosion resistance testing of high-boron-content stainless steels

    International Nuclear Information System (INIS)

    Petrman, I.; Safek, V.

    1994-01-01

    Boron steels, i.e. stainless steels with boron contents of 0.2 to 2.25 wt.%, are employed in nuclear engineering for the manufacture of baskets or wells in which radioactive fissile materials are stored, mostly spent nuclear fuel elements. The resistance of such steels to intergranular corrosion and uniform corrosion was examined in the Strauss solution and in boric acid; the dependence of the corrosion rate of the steels on their chemical composition was investigated, and their resistance was compared with that of AISI 304 type steel. Corrosion resistance tests in actual conditions of ''wet'' compact storage (demineralized water or a weak boric acid solution) gave evidence that boron steels undergo nearly no uniform corrosion and, as electrochemical measurements indicated, match standard corrosion-resistant steels. Corrosion resistance was confirmed to decrease slightly with increasing boron content and to increase somewhat with increasing molybdenum content. (Z.S.). 3 tabs., 4 figs., 7 refs

  8. Structure adhesion and corrosion resistance study of tungsten bisulfide doped with titanium deposited by DC magnetron co-sputtering

    Energy Technology Data Exchange (ETDEWEB)

    De La Roche, J. [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al aeropuerto, Campus La Nubia, Manizales (Colombia); González, J.M. [Laboratorio de Recubrimientos Duros y Aplicaciones Industriales – RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia); Restrepo-Parra, E., E-mail: erestrepop@unal.edu.co [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al aeropuerto, Campus La Nubia, Manizales (Colombia); Sequeda, F. [Laboratorio de Recubrimientos Duros y Aplicaciones Industriales – RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia); Alleh, V.; Scharf, T.W. [The University of North Texas, Department of Materials Science and Engineering, Denton, TX 76203 (United States)

    2014-11-30

    Highlights: • Ti-doped WS{sub 2} films were grown via the magnetron co-sputtering technique. • At a high Ti percentage, the crystalline structure of WS{sub 2} coatings tends to be amorphous. • As the Ti percentage increases in WS{sub 2} coatings, nanocomposites tend to form. • Ti-doped WS{sub 2} films have elastic behavior compared with the plastic response of pure WS{sub 2} films. • A high Ti percentage increases the corrosion resistance of WS{sub 2} films. - Abstract: Titanium-doped tungsten bisulfide thin films (WS{sub 2}-Ti) were grown using a DC magnetron co-sputtering technique on AISI 304 stainless steel and silicon substrates. The films were produced by varying the Ti cathode power from 0 to 25 W. Using energy dispersive spectroscopy (EDS), the concentration of Ti in the WS{sub 2} was determined, and a maximum of 10% was obtained for the sample grown at 25 W. Moreover, the S/W ratio was calculated and determined to increase as a function of the Ti cathode power. According to transmission electron microscopy (TEM) results, at high titanium concentrations (greater than 6%), nanocomposite formation was observed, with nanocrystals of Ti embedded in an amorphous matrix of WS{sub 2}. Using the scratch test, the coatings’ adhesion was analyzed, and it was observed that as the Ti percentage was increased, the critical load (Lc) also increased. Furthermore, the failure type changed from plastic to elastic. Finally, the corrosion resistance was evaluated using the electrochemical impedance spectroscopy (EIS) technique, and it was observed that at high Ti concentrations, the corrosion resistance was improved, as Ti facilitates coating densification and generates a protective layer.

  9. Zirconium alloy barrier having improved corrosion resistance

    International Nuclear Information System (INIS)

    Adamson, R.B.; Rosenbaum, H.S.

    1983-01-01

    A nuclear fuel element for use in the core of a nuclear reactor has a composite cladding container having a substrate and a dilute zirconium alloy liner bonded to the inside surface of the substrate. The dilute zirconium alloy liner forms about 1 to about 20 percent of the thickness of the cladding and is comprised of zirconium and a metal selected from the group consisting of iron, chromium, iron plus chromium, and copper. The dilute zirconium alloy liner shields the substrate from impurities or fission products from the nuclear fuel material and protects the substrate from stress corrosion and stress cracking. The dilute zirconium alloy liner displays greater corrosion resistance, especially to oxidation by hot water or steam than unalloyed zirconium. The substrate material is selected from conventional cladding materials, and preferably is a zirconium alloy. (author)

  10. Long-term corrosion studies

    International Nuclear Information System (INIS)

    Gdowski, G.

    1998-01-01

    The scope of this activity is to assess the long-term corrosion properties of metallic materials under consideration for fabricating waste package containers. Three classes of metals are to be assessed: corrosion resistant, intermediate corrosion resistant, and corrosion allowance. Corrosion properties to be evaluated are general, pitting and crevice corrosion, stress-corrosion cracking, and galvanic corrosion. The performance of these materials will be investigated under conditions that are considered relevant to the potential emplacement site. Testing in four aqueous solutions, and vapor phases above them, and at two temperatures are planned for this activity. (The environmental conditions, test metals, and matrix are described in detail in Section 3.0.) The purpose and objective of this activity is to obtain the kinetic and mechanistic information on degradation of metallic alloys currently being considered for waste package containers. This information will be used to provide assistance to (1) waste package design (metal barrier selection) (E-20-90 to E-20-92), (2) waste package performance assessment activities (SIP-PA-2), (3) model development (E-20-75 to E-20-89). and (4) repository license application

  11. Water corrosion resistance of ODS ferritic-martensitic steel tubes

    International Nuclear Information System (INIS)

    Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Matsuda, Yasuji

    2008-01-01

    Oxide dispersion strengthened (ODS) ferritic-martensitic steels have superior radiation resistance; it is possible to achieve a service temperature of up to around 973 K because of their superior creep strength. These advantages of ODS steels facilities their application to long-life cladding tubes in advanced fast reactor fuel elements. In addition to neutron radiation resistance, sufficient general corrosion resistance to maintain the strength of the cladding, and the stress corrosion cracking (SCC) resistance for spent-fuel-pool cooling systems and high-temperature oxidation for the fuel-clad chemical interaction (FCCI) of ODS ferritic steel are required. Although the addition of Cr to ODS is effective in preventing water corrosion and high-temperature oxidation, an excessively high amount of Cr leads to embrittlement due to the formation of a Cr-rich α' precipitate. The Cr content in 9Cr-ODS martensite and 12Cr-ODS ferrite, the ODS steels developed by the Japan Atomic Energy Agency (JAEA), is controlled. In a previous paper, it has been demonstrated that the resistances of 9Cr- and 12Cr-ODS ferritic-martensitic steels for high-temperature oxidation are superior to those of conventional 12Cr ferritic steel. However, the water corrosion data of ODS ferritic-martensitic steels are very limited. In this study, a water corrosion test was conducted on ODS steels in consideration of the spent-fuel-pool cooling condition, and the results were compared with those of conventional austenitic stainless steel and ferritic-martensitic stainless steel. (author)

  12. Corrosion resistance of nickel alloys with chromium and silicon to the red fuming nitric acid

    International Nuclear Information System (INIS)

    Gurvich, L.Ya.; Zhirnov, A.D.

    1994-01-01

    Corrosion and electrochemical behaviour of binary Ni-Cr, Ni-Si nickel and ternary Ni-Cr-Si alloys in the red fuming nitric acid (RFNA) (8-% of HNO 3 +20% of N 2 O 4 ) is studied. It is shown that nickel alloying with chromium improves its corrosion resistance to the red fuming nitric acid. Nickel alloying with silicon in quantities of up to 5 % reduces, and up to 10%-increases abruptly the corrosion resistance with subsequent decrease of the latter after the further increase of concentration. Ni-15% of Cr alloy alloying with silicon increases monotonously the corrosion resistance. 10 refs., 7 figs., 3 tabs

  13. Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

    International Nuclear Information System (INIS)

    Przondziono, J; Szatka, W; Walke, W; Młynarski, R

    2012-01-01

    The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

  14. Corrosion resistance of stainless steel, nickel-titanium, titanium molybdenum alloy, and ion-implanted titanium molybdenum alloy archwires in acidic fluoride-containing artificial saliva: An in vitro study

    Directory of Open Access Journals (Sweden)

    Venith Jojee Pulikkottil

    2016-01-01

    Full Text Available Objective: (1 To evaluate the corrosion resistance of four different orthodontic archwires and to determine the effect of 0.5% NaF (simulating high fluoride-containing toothpaste of about 2250 ppm on corrosion resistance of these archwires. (2 To assess whether surface roughness (Ra is the primary factor influencing the corrosion resistance of these archwires. Materials and Methods: Four different archwires (stainless steel [SS], nickel-titanium [NiTi], titanium molybdenum alloy [TMA], and ion-implanted TMA were considered for this study. Surface characteristics were analyzed using scanning electron microscopy, atomic force microscopy (AFM, and energy dispersive spectroscopy. Linear polarization test, a fast electrochemical technique, was used to evaluate the corrosion resistance, in terms of polarization resistance of four different archwires in artificial saliva with NaF concentrations of 0% and 0.5%. Statistical analysis was performed by one-way analysis of variance. Results: The potentiostatic study reveals that the corrosion resistance of low-friction TMA (L-TMA > TMA > NiTi > SS. AFM analysis showed the surface Ra of TMA > NiTi > L-TMA > SS. This indicates that the chemical composition of the wire is the primary influential factor to have high corrosion resistance and surface Ra is only secondary. The corrosion resistance of all wires had reduced significantly in 0.5% acidic fluoride-containing artificial saliva due to formation of fluoride complex compound. Conclusion: The presence of 0.5% NaF in artificial saliva was detrimental to the corrosion resistance of the orthodontic archwires. Therefore, complete removal of residual high-fluorinated toothpastes from the crevice between archwire and bracket during tooth brushing is mandatory.

  15. Preparation and corrosion resistance studies of nanometric sol-gel-based CeO2 film with a chromium-free pretreatment on AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Zhang Shiyan; Li Qing; Chen Bo; Yang Xiaokui

    2010-01-01

    Magnesium alloy, although valuable, is reactive and requires protection before it can be applied in many fields. In this study, a novel protective environmental-friendly gradient coating was performed on AZ91D magnesium alloy by non-chromate surface treatments, which consisted of phytic acid chemical conversion coating and the sol-gel-based CeO 2 thin film. The surface morphologies, microstructure and composition of the coatings were investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The corrosion resistance of the coatings was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. The effects of the concentration, layers, temperature of heat treatment of CeO 2 sol on the anti-corrosion properties of the gradient coating for magnesium were also investigated. The results showed that the gradient coating was mainly composed of crystalline CeO 2 . According to the results of electrochemical tests, the corrosion resistance of AZ91D magnesium alloy was found to be greatly improved by means of this new environmental-friendly surface treatment.

  16. Study of the effect of Pyrophosphate in low voltage Plasma Electrolytic Oxidation on the corrosion resistance of AZ31B Magnesium alloy

    International Nuclear Information System (INIS)

    Yun, Jae Gon; Kim, Eng Chan; Kim, Ki Hong

    2016-01-01

    In this study, low voltage Plasma Electrolytic Oxidation (PEO) was utilized to eliminate the drawbacks of high voltage PEO such as high cost, dimensional deformation, and porosity. Low voltage PEO produces a thin coating, which leads to low corrosion resistance. In order to solve this problem, 0.1⁓0.6 M pyrophosphates were added to a bath containing 1.4 M NaOH and 0.35 M Na_2SiO_3.PEO at 70V was conducted at 25℃ for 3 minutes. The chemical composition, morphology, and corrosion resistance of the anodized coating were analyzed. The anodized film was composed of MgO, Mg_2SiO_4, and Mg_2O_7P_2. Themorphology of the film showed a inappropriately dense structure and low porosity in the anodized layers. It is found that low voltage Plasma Electrolytic Oxidation in cooperation with phosphating treatment can provide good corrosion protection for the AZ31B magnesium alloy.

  17. Study of the effect of Pyrophosphate in low voltage Plasma Electrolytic Oxidation on the corrosion resistance of AZ31B Magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yun, Jae Gon; Kim, Eng Chan [Yeungnam University, Gyeongsan (Korea, Republic of); Kim, Ki Hong [Catholic University of Daegu, Gyeongsan (Korea, Republic of)

    2016-01-15

    In this study, low voltage Plasma Electrolytic Oxidation (PEO) was utilized to eliminate the drawbacks of high voltage PEO such as high cost, dimensional deformation, and porosity. Low voltage PEO produces a thin coating, which leads to low corrosion resistance. In order to solve this problem, 0.1⁓0.6 M pyrophosphates were added to a bath containing 1.4 M NaOH and 0.35 M Na{sub 2}SiO{sub 3}.PEO at 70V was conducted at 25℃ for 3 minutes. The chemical composition, morphology, and corrosion resistance of the anodized coating were analyzed. The anodized film was composed of MgO, Mg{sub 2}SiO{sub 4}, and Mg{sub 2}O{sub 7}P{sub 2}. Themorphology of the film showed a inappropriately dense structure and low porosity in the anodized layers. It is found that low voltage Plasma Electrolytic Oxidation in cooperation with phosphating treatment can provide good corrosion protection for the AZ31B magnesium alloy.

  18. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    Science.gov (United States)

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  19. Effects of alloying elements on nodular and uniform corrosion resistance of zirconium-based alloys

    International Nuclear Information System (INIS)

    Abe, Katsuhiro

    1992-01-01

    The effects of alloying and impurity elements (tin, iron, chromium, nickel, niobium, tantalum, oxygen, aluminum, carbon, nitrogen, silicon, and phosphorus) on the nodular and uniform corrosion resistance of zirconium-based alloys were studied. The improving effect of iron, nickel and niobium in nodular corrosion resistance were observed. The uniform corrosion resistance was also improved by nickel, niobium and tantalum. The effects of impurity elements, nitrogen, aluminum and phosphorus were negligibly small but increasing the silicon content seemed to improve slightly the uniform corrosion resistance. Hydrogen pick-up fraction were not changed by alloying and impurity elements except nickel. Nickel addition increased remarkably hydrogen pick-up fraction. Although the composition of secondary precipitates changed with contents of alloying elements, the correlation of composition of secondary precipitates to corrosion resistance was not observed. (author)

  20. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2015-02-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  1. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of electric...

  2. CORROSION RESISTANCE OF DYNAMIC LOADED CAST ALLOY AS12

    Directory of Open Access Journals (Sweden)

    A. A. Andrushevich

    2017-01-01

    Full Text Available The assessment of influence of powder particles in the mode of super deep penetration (SDP on change of corrosion resistance of aluminum cast alloy AK12 is executed. The aluminum alloy reinforced by fiber zones with the reconstructed structure has the increased corrosion resistance.

  3. Corrosion resistance of the welded AISI 316L after various surface treatments

    Directory of Open Access Journals (Sweden)

    Tatiana Liptáková

    2014-01-01

    Full Text Available The main aim of this work is to monitor the surface treatment impact on the corrosion resistance of the welded stainless steel AISI 316L to local corrosion forms. The excellent corrosion resistance of austenitic stainless steel is caused by the existence of stable, thin and well adhering passive layer which quality is strongly influenced by welding. Therefore surface treatment of stainless steel is very important with regard to its local corrosion susceptibility Surfaces of welded stainless steel were treated by various mechanical methods (grinding, garnet blasting. Surface properties were studied by SEM, corrosion resistance was evaluated after exposition tests in chlorides environment using weight and metalographic analysis. The experimental outcomes confirmed that the mechanical finishing has a significant effect on the corrosion behavior of welded stainless steel AISI 316L.

  4. Nanostructure and Properties of Corrosion Resistance in C+Ti Multi-Ion-Implanted Steel

    Institute of Scientific and Technical Information of China (English)

    张通和; 吴瑜光; 刘安东; 张旭; 王晓妍

    2003-01-01

    The corrosion and pitting corrosion resistance of C+ Ti dual and C+Ti+C ternary implanted H13 steel were studied by using a multi-sweep cyclic voltammetry and a scanning electron microscope. The effects of phase formation on corrosion and pitting corrosion resistance were explored. The x-ray diffraction analysis shows that the nanometer-sized precipitate phases consist of compounds of Fe2 Ti, TiC, Fe2C and Fe3 C in dual implanted layer and even in ternary implanted layer. The passivation layer consists of these nanometer phases. It has been found that the corrosion and pitting corrosion resistance of dual and ternary implanted H13 steel are improved extremely. The corrosion resistance of ternary implanted layer is better than that of dual implantations and is enhanced with the increasing ion dose. When the ion dose of Ti is 6 × 1017/cm2 in the ternary implantation sample, the anodic peak current density is 95 times less than that of the H13 steel. The pitting corrosion potential of dual and ternary implantation samples is in the range from 55mV to 160mV which is much higher than that of the H13 steel. The phases against the corrosion and pitting corrosion are nanometer silkiness phases.

  5. Task E container corrosion studies: Annual report

    International Nuclear Information System (INIS)

    Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

    1994-06-01

    The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was put initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

  6. [Corrosion resistant properties of different anodized microtopographies on titanium surfaces].

    Science.gov (United States)

    Fangjun, Huo; Li, Xie; Xingye, Tong; Yueting, Wang; Weihua, Guo; Weidong, Tian

    2015-12-01

    To investigate the corrosion resistant properties of titanium samples prepared by anodic oxidation with different surface morphologies. Pure titanium substrates were treated by anodic oxidation to obtain porous titanium films in micron, submicron, and micron-submicron scales. The surface morphologies, coating cross-sectional morphologies, crystalline structures, and surface roughness of these samples were characterized. Electrochemical technique was used to measure the corrosion potential (Ecorr), current density of corrosion (Icorr), and polarization resistance (Rp) of these samples in a simulated body fluid. Pure titanium could be modified to exhibit different surface morphologies by the anodic oxidation technique. The Tafel curve results showed that the technique can improve the corrosion resistance of pure titanium. Furthermore, the corrosion resistance varied with different surface morphologies. The submicron porous surface sample demonstrated the best corrosion resistance, with maximal Ecorr and Rp and minimal Icorr. Anodic oxidation technology can improve the corrosion resistance of pure titanium in a simulated body fluid. The submicron porous surface sample exhibited the best corrosion resistance because of its small surface area and thick barrier layer.

  7. Investigation of corrosion resistance of alloys with high mechanical characteristics in some environments of food industry

    International Nuclear Information System (INIS)

    Tremoureux, Yves

    1978-01-01

    This research thesis aimed at improving knowledge in the field of stress-free corrosion of alloys with high mechanical characteristics in aqueous environments, at highlighting some necessary aspects of their behaviour during cleaning or disinfection, and at selecting alloys which possess a good stress-free corrosion resistance in view of a later investigation of their stress corrosion resistance. After a presentation of the metallurgical characteristics of high mechanical strength alloys and the report of a bibliographical study on corrosion resistance of these alloys, the author presents and discusses the results obtained in the study of a possible migration of metallic ions in a milk product which is submitted to a centrifugation, and of the corrosion resistance of selected alloys with respect to the different media they will be in contact with during ultra-centrifugation. The following alloys have been used in this research: Marval 18, Marphynox, Marval X12, 17-4PH steel, Inconel 718 [fr

  8. Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

    Science.gov (United States)

    Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

    2016-08-01

    The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

  9. Corrosion Resistance of Some Stainless Steels in Chloride Solutions

    Directory of Open Access Journals (Sweden)

    Kasprzyk D.

    2017-06-01

    Full Text Available The present work compares corrosion behaviour of four types of S30403, S31603, S32615 austenitic and S32404 austenitic-ferritic stainless steels in chloride solutions (1%, 3% NaCl and in Ringer solution, at 37°C temperature. Corrosion resistance was determined by potentiodynamic polarization measurements and a thirty day immersion test conducted in Ringer solution. The immersion test was performed in term of biomedical application. These alloy were spontaneously passivated in all electrolytes, wherein S30403, S31603 and S32404 undergo pitting corrosion. Only S32615 containing 5.5% Si shows resistance to pitting corrosion.

  10. Effect of cold working on the stress corrosion cracking resistance of nickel-chromium-iron alloys

    International Nuclear Information System (INIS)

    Yonezawa, T.; Onimura, K.

    1987-01-01

    In order to grasp the stress corrosion cracking resistance of cold worked nickel base alloys in PWR primary water, the effect of cold working on the stress corrosion cracking resistance of alloys 600, X-750 and 690, in high temperature water, have been studied. Stress corrosion cracking tests were conducted at 360 0 C (633K) in a simulated PWR primary water for about 12,000 hours (43.2Ms). From the test results, it is concluded that the stress corrosion cracking resistance in the cold worked Alloy 600 at the same applied stress level increases with an increase in cold working ratio, and the cold worked alloys of thermally treated 690 and X-750 have excellent stress corrosion cracking resistance. (Author)

  11. Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

    International Nuclear Information System (INIS)

    Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

    2011-01-01

    Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

  12. Contribution to the study of physico-chemical properties of surfaces modified by laser treatment. Application to the enhancement of localized corrosion resistance of stainless steels

    International Nuclear Information System (INIS)

    Pacquentin, W.

    2011-01-01

    Metallic materials are more and more used in severe conditions with particularly strong request for improving their behavior in aggressive environment and especially over long periods. The objective of this PhD work is to estimate the potentiality of a laser surface melting treatment on the improvement of the stainless steel 304L corrosion resistance, surface treatments by laser can be revisited on the basis of a recent change in the laser technology. In the frame of this work, a nano-pulsed laser fiber was chosen: it allows the treated surface to be melted for few microns in depth, followed by an ultra-fast solidification occurring with cooling rates up to 1011 K/s. The combination of these processes leads to the elimination of the surface defects, the formation (trapping) of metastable phases, the segregation of chemical elements and the growth of a new oxide layer which properties are governed by the laser parameters. To correlate these latter to the electrochemical reactivity of the surface, the influence of two laser parameters on the physico-chemical properties of the surface was studied: the laser power and the overlap of the laser impacts. To support this approach, the pitting corrosion resistance of the samples was determined by standard electrochemical tests. For specific laser parameters, the pitting potential of a 304L stainless steel was increased by more than 500 mV corresponding to an important enhancement in localized corrosion resistance in chloride environment. The interdependence of the different phenomena resulting from the laser treatment lead to a quite complex prioritization of their role on the sensibility of the 304L. However, it was demonstrated that the nature of the thermal oxide formed during the laser surface melting and the induced defects are first-order parameters for the initiation of pits. (author) [fr

  13. Investigations into the corrosion resistance of copper aluminium alloys. Effect of phosphorus as corrosion resistant third alloying element in the ternary system CuAl20P1

    International Nuclear Information System (INIS)

    Allwardt, A.

    1997-01-01

    The effect of phosphorus on the corrosion resistance of Al-bronzes is studied in detail in this work. A literature review showed that there are a lot of things known about the microstructure and the mechanical properties of Al-bronzes. In spite of their corrosion resistance the corrosion properties and the structure of the protective oxide films of Al-bronzes were seldom a matter of interest. Systematic studies of the influence of different alloying elements on the oxide film and the corrosion properties are rare. Therefore, it is not possible to predict the corrosion resistance of Al-bronzes, made by alloying particular elements. The high corrosion resistance of the new alloy CuAl 20 P 1 was the reason to investigate the influence of phosphorus on the corrosion properties of Al-bronzes in more detail. A systematic study of the microstructure and the corrosion properties of Cu, CuP x , CuAl 20 and CuAl 20 P x offers an insight into the effect of aluminium and phosphorus on the formation of the oxide film on Al-bronzes. It was found that there exists a critical amount of 1 at.-% of phosphorus. Above and below this amount the corrosion resistance becomes worse. This behaviour could be explained by XPS-and electrochemical measurements. Although there are still some questions about the influence of phosphorus on the corrosion resistance of Al-bronzes, this work has produced some important results, which in the future may be helpful to develop new high corrosion resistant Al-bronzes more efficiently: - on clean surface Al-bronze, the oxidation of Al and Cu takes place simultaneously, - Al promotes the formation of Cu 2 O but impedes the formation of Cu(II)-oxide/-hydride in neutral solutions, - P impedes the formation of Cu 2 O and as a consequence promotes the formation of aluminium oxide. This results in a higher amount of Al in the oxide film on the surface of the alloy, which leads to a better corrosion resistance. (author) figs., tabs., 106 refs

  14. A study on heat resistance of high temperature resistant coating

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Liping; Wang, Xueying; Zhang, Qibin; Qin, Yanlong; Lin, Zhu [Research Institute of Engineering Technology of CNPC, Tianjin (China)

    2005-04-15

    A high temperature resistant coating has been developed, which is mainly for heavy oil production pipes deserved the serious corrosion. The coating has excellent physical and mechanical performance and corrosion resistance at room and high temperature. In order to simulate the underground working condition of heavy oil pipes,the heat resistance of the high temperature resistant coating has been studied. The development and a study on the heat resistance of the DHT high temperature resistance coating have been introduced in this paper

  15. A study on heat resistance of high temperature resistant coating

    International Nuclear Information System (INIS)

    Zhang, Liping; Wang, Xueying; Zhang, Qibin; Qin, Yanlong; Lin, Zhu

    2005-01-01

    A high temperature resistant coating has been developed, which is mainly for heavy oil production pipes deserved the serious corrosion. The coating has excellent physical and mechanical performance and corrosion resistance at room and high temperature. In order to simulate the underground working condition of heavy oil pipes,the heat resistance of the high temperature resistant coating has been studied. The development and a study on the heat resistance of the DHT high temperature resistance coating have been introduced in this paper

  16. A study on microstructure and corrosion resistance of ZrO{sub 2}-containing PEO coatings formed on AZ31 Mg alloy in phosphate-based electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, J.J.; Guo, Y.Q.; Xiang, N. [Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); Jiangsu Collaborative Innovation Center of Photovoltaic Science and Engineering, Changzhou University, Changzhou 213164, Jiangsu (China); Xiong, Y.; Hu, Q. [Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Song, R.G., E-mail: songrg@hotmail.com [Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); Jiangsu Collaborative Innovation Center of Photovoltaic Science and Engineering, Changzhou University, Changzhou 213164, Jiangsu (China)

    2015-12-01

    Graphical abstract: - Highlights: • PEO coatings were formed in K{sub 2}ZrF{sub 6}-containing electrolyte. • K{sub 2}ZrF{sub 6} is capable to optimize the microstructure of PEO coating. • Corrosion resistance of PEO coatings is effected by K{sub 2}ZrF{sub 6} concentration in the electrolyte. • Potentiodynamic polarization results are well matched with the EIS test results. • Long time immersion test confirmed the electrochemical results. - Abstract: ZrO{sub 2}-containing ceramic coatings formed on the AZ31 Mg alloy were fabricated in an alkaline electrolyte containing sodium phosphate and potassium fluorozirconate (K{sub 2}ZrF{sub 6}) by plasma electrolytic oxidation (PEO). X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) techniques were used to study the phase structure and composition of the coatings. It is indicated that the coatings formed in the K{sub 2}ZrF{sub 6}-containing electrolyte were composed of MgO, MgF{sub 2} and t-ZrO{sub 2}. Morphological investigation carried out by scanning electron microscopy (SEM) and stereoscopic microscopy, revealed that the uniformity of coatings increased and roughness of coatings decreased after the addition of K{sub 2}ZrF{sub 6}. Electrochemical investigation was achieved by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coating formed in K{sub 2}ZrF{sub 6}-containing electrolyte exhibited an improved corrosion resistance than that of the coating formed in K{sub 2}ZrF{sub 6}-free electrolyte. In addition, the polarization and EIS tests results both showed that the suitable concentration (2.5 g/l) of K{sub 2}ZrF{sub 6} is of significant ability to improve the corrosion resistance of coatings. However, 5 g/l and 10 g/l K{sub 2}ZrF{sub 6} has a negative effect on improving the corrosion resistance of PEO coatings compared with the coating formed in 2.5 g/l K{sub 2}ZrF{sub 6}-containing electrolyte.

  17. A study on microstructure and corrosion resistance of ZrO2-containing PEO coatings formed on AZ31 Mg alloy in phosphate-based electrolyte

    International Nuclear Information System (INIS)

    Zhuang, J.J.; Guo, Y.Q.; Xiang, N.; Xiong, Y.; Hu, Q.; Song, R.G.

    2015-01-01

    Graphical abstract: - Highlights: • PEO coatings were formed in K 2 ZrF 6 -containing electrolyte. • K 2 ZrF 6 is capable to optimize the microstructure of PEO coating. • Corrosion resistance of PEO coatings is effected by K 2 ZrF 6 concentration in the electrolyte. • Potentiodynamic polarization results are well matched with the EIS test results. • Long time immersion test confirmed the electrochemical results. - Abstract: ZrO 2 -containing ceramic coatings formed on the AZ31 Mg alloy were fabricated in an alkaline electrolyte containing sodium phosphate and potassium fluorozirconate (K 2 ZrF 6 ) by plasma electrolytic oxidation (PEO). X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) techniques were used to study the phase structure and composition of the coatings. It is indicated that the coatings formed in the K 2 ZrF 6 -containing electrolyte were composed of MgO, MgF 2 and t-ZrO 2 . Morphological investigation carried out by scanning electron microscopy (SEM) and stereoscopic microscopy, revealed that the uniformity of coatings increased and roughness of coatings decreased after the addition of K 2 ZrF 6 . Electrochemical investigation was achieved by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coating formed in K 2 ZrF 6 -containing electrolyte exhibited an improved corrosion resistance than that of the coating formed in K 2 ZrF 6 -free electrolyte. In addition, the polarization and EIS tests results both showed that the suitable concentration (2.5 g/l) of K 2 ZrF 6 is of significant ability to improve the corrosion resistance of coatings. However, 5 g/l and 10 g/l K 2 ZrF 6 has a negative effect on improving the corrosion resistance of PEO coatings compared with the coating formed in 2.5 g/l K 2 ZrF 6 -containing electrolyte.

  18. A study of the evolution of rust on Mo–Cu-bearing fire-resistant steel submitted to simulated atmospheric corrosion

    International Nuclear Information System (INIS)

    Hao Long; Zhang Sixun; Dong Junhua; Ke Wei

    2012-01-01

    Highlights: ► The rusting evolution of a Mo–Cu-bearing fire-resistant steel in a simulated industrial atmosphere was investigated. ► The rusting evolution of the steel is related to the rust composition, structure, and electrochemical characteristics. ► Increased content of α-FeOOH and decreased γ-FeOOH and Fe 3 O 4 indicate the enhanced resistance of the rust. ► Mo and Cu are involved in the formation of molybdate and Cu(I)-bearing compounds in the rust. - Abstract: The corrosion evolution of a Mo–Cu-bearing fire-resistant steel in a simulated industrial atmosphere was investigated by corrosion weight gain, XRD, EPMA, XPS, and polarization curves. The results indicate that the corrosion kinetics is closely related to the rust composition and electrochemical properties. As the corrosion proceeds, the relative content of γ-FeOOH and Fe 3 O 4 decreases and α-FeOOH increases, and the rust layer becomes compact and adherent to steel substrate. Molybdenum and copper enrich in the inner rust layer, especially at the bottom of the corrosion nest, forming non-soluble molybdate and Cu(I)-bearing compounds responsible for enhanced corrosion resistance of the rust layer.

  19. Improving by postoxidation of corrosion resistance of plasma nitrocarburized AISI 316 stainless steels

    Science.gov (United States)

    Yenilmez, A.; Karakan, M.; Çelik, İ.

    2017-01-01

    Austenitic stainless steels are widely used in several industries such as chemistry, food, health and space due to their perfect corrosion resistance. However, in addition to corrosion resistance, the mechanic and tribological features such as wear resistance and friction are required to be good in the production and engineering of this type of machines, equipment and mechanic parts. In this study, ferritic (FNC) and austenitic (ANC) nitrocarburizing were applied on AISI 316 stainless steel specimens with perfect corrosion resistance in the plasma environment at the definite time (4 h) and constant gas mixture atmosphere. In order to recover corrosion resistance which was deteriorated after nitrocarburizing again, plasma postoxidation process (45 min) was applied. After the duplex treatment, the specimens' structural analyses with XRD and SEM methods, corrosion analysis with polarization method and surface hardness with microhardness method were examined. At the end of the studies, AISI 316 surface hardness of stainless steel increased with nitrocarburizing process, but the corrosion resistance was deteriorated with FNC (570 °C) and ANC (670 °C) nitrocarburizing. With the following of the postoxidation treatment, it was detected that the corrosion resistance became better and it approached its value before the process.

  20. Corrosion and chemical resistant masonry materials handbook

    National Research Council Canada - National Science Library

    Sheppard, Walter Lee

    1986-01-01

    ... and other equipment. But few other than chemists and chemical engineers identify "corrosion" as chemical degradation or destruction of a material, and therefore, something that can happen to nonmetals (concrete, plastics, brick, timber, etc.) as well as to nletals. The National Association of Corrosion Engineers so defined "corrosion" over thirty years ago but this f...

  1. An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

    International Nuclear Information System (INIS)

    Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

    1995-01-01

    As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

  2. HIGH TEMPERATURE CORROSION RESISTANCE OF METALLIC MATERIALS IN HARSH CONDITIONS

    OpenAIRE

    Novello, Frederic; Dedry, Olivier; De Noose, Vincent; Lecomte-Beckers, Jacqueline

    2014-01-01

    Highly efficient energy recovery from renewable sources and from waste incineration causes new problems of corrosion at high temperature. A similar situation exists for new recycling processes and new energy storage units. These corrosions are generally considered to be caused by ashes or molten salts, the composition of which differs considerably from one plant to another. Therefore, for the assessment of corrosion-resistance of advanced materials, it is essential to precisely evaluate the c...

  3. Study on the corrosion assessment of overpack welds-III (Joint research)

    International Nuclear Information System (INIS)

    Mitsui, Hiroyuki; Takahashi, Rieko; Otsuki, Akiyoshi; Asano, Hidekazu; Taniguchi, Naoki; Yui, Mikazu

    2006-12-01

    There is some possibility that the corrosion resistance of overpack welds is different from that of base metal due to the differences of material properties. In this study, corrosion behavior of welded joint for carbon steel was compared with base metal using the specimens taken from welded joint model fabricated by TIG, MAG and EBW respectively. The corrosion tests were performed for following four items. Passivation behavior and corrosion type. Propagation of general corrosion, pitting corrosion and crevice corrosion under aerobic condition. Stress corrosion cracking susceptibility. Propagation of general corrosion and hydrogen embrittlement under anaerobic condition. The results of these corrosion tests indicated that the corrosion resistance of welded metal by TIG and MAG was inferior to base metal for general corrosion, pitting corrosion and crevice corrosion. It was implied that the filler materials used for welding affected the corrosion resistance. No deterioration of corrosion resistance was observed in any corrosion modes for EBW, which does not need filler material. The susceptibility to stress corrosion cracking of welded metal and heat affected zone was lower than that of base metal. (author)

  4. A Study on the Effects of the Use of Gas or Water Atomized AISI 316L Steel Powder on the Corrosion Resistance of Laser Deposited Material

    Science.gov (United States)

    Tobar, M. J.; Amado, J. M.; Montero, J.; Yáñez, A.

    Water atomized and gas atomized powders are commonly used in 3D laser manufacturing. Both types of AISI 316L stainless steel powders are available which differ in their manganese content. This is due to specific procedures related to the two different atomization process. The amount of manganese in the laser processed part might have important implications in its corrosion resistance. It could lead to the formation of manganese sulfides (MnS) which are known to be initiation sites for pitting corrosion. In this work, corrosion performance of laser deposited 316L steel using gas and atomized powders is compared by means of potentiodynamic polarization tests in 0.35%wt. NaCL solution. Worse performance of the gas atomized samples is observed as with respect to the water atomized ones in terms of polarization resistance, corrosion rate and pitting susceptibility.

  5. Comparative Study of the Corrosion Resistance of Air-Plasma-Sprayed Ca2SiO4 and Al2O3 Coatings in Salt Water

    Directory of Open Access Journals (Sweden)

    Yuan Xiao

    2018-03-01

    Full Text Available In this study, Ca2SiO4 coating was sprayed on stainless steel substrate and the corrosion resistance of the as-sprayed coating was studied in salt water. At the same time, Al2O3 coatings were produced by air-plasma-sprayed technology as comparison. Immersion test was carried out to evaluate the protection performance of coatings. Potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS plots were also analyzed. The results indicated that Ca2SiO4 coatings showed a better protection performance than Al2O3 coatings. During the immersion, various calcium carbonate crystals appeared on the surface of Ca2SiO4 coatings. Ca(OH2 was released from Ca2SiO4 coatings into NaCl aqueous solution, increasing the alkalinity, which is in favor of the formation of passivation film, and thus improves the corrosion resistance. Ca2SiO4 coatings became denser after immersion due to the fact that the pores and micro cracks were filled with hydration products i.e., hydrated calcium silicate (C–S–H gel. On the contrary, the microstructure of Al2O3 coatings became loose and obvious rusty spots were observed on the surface after the immersion test.

  6. A liquid aluminum corrosion resistance surface on steel substrate

    International Nuclear Information System (INIS)

    Wang Deqing; Shi Ziyuan; Zou Longjiang

    2003-01-01

    The process of hot dipping pure aluminum on a steel substrate followed by oxidation was studied to form a surface layer of aluminum oxide resistant to the corrosion of aluminum melt. The thickness of the pure aluminum layer on the steel substrate is reduced with the increase in temperature and time in initial aluminizing, and the thickness of the aluminum layer does not increase with time at given temperature when identical temperature and complete wetting occur between liquid aluminum and the substrate surface. The thickness of the Fe-Al intermetallic layer on the steel base is increased with increasing bath temperature and time. Based on the experimental data and the mathematics model developed by the study, a maximum exists in the thickness of the Fe-Al intermetallic at certain dipping temperature. X-ray diffraction (XRD) and energy dispersive X-ray (EDX) analysis reveals that the top portion of the steel substrate is composed of a thin layer of α-Al 2 O 3 , followed by a thinner layer of FeAl 3 , and then a much thicker one of Fe 2 Al 5 on the steel base side. In addition, there is a carbon enrichment zone in diffusion front. The aluminum oxide surface formed on the steel substrate is in perfect condition after corrosion test in liquid aluminum at 750 deg. C for 240 h, showing extremely good resistance to aluminum melt corrosion

  7. Lead-Bismuth technology ; corrosion resistance of structural materials

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Ji Young; Park, Won Seok [Korea Atomic Energy Research Institute, Taejeon (Korea)

    2000-02-01

    Lead-Bismuth (Pb-Bi) eutectic alloy was determined as a coolant material for the HYPER system being studied by KAERI. The Pb-Bi alloy as a coolant, has a number of the favorable thermo-physical and technological properties, while it is comparatively corrosive to the structural materials. It is necessary to solve this problem for providing a long failure-proof operation of the facilities with Pb-Bi coolant. It seems to be possible to maintain corrosion resistance on structural material up to 600 deg C by using of various technologies, but it needs more studies for application to large-scale NPPs. 22 refs., 11 figs., 7 tabs. (Author)

  8. Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

    NARCIS (Netherlands)

    Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

  9. Comparative corrosion resistance of selected metals and nonmetals

    International Nuclear Information System (INIS)

    Anon.

    1977-01-01

    The relative corrosion resistance to 140 corrosive media is tabulated for the following substances: stainless steels 302, 303, 304, 305, 316, 410, 416, and 430, brass, silicon bronze, copper alloy 110, monel alloy 400, aluminum, and nylon (type 6/6)

  10. Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

    Science.gov (United States)

    Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo; Kim, Dong Rip

    2015-06-01

    Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields.

  11. Influence of inorganic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

    2009-01-01

    Surface contaminants as a result of thermo-mechanical processing of magnesium alloys, e.g. sheet rolling, can have a negative effect on the corrosion resistance of magnesium alloys. Especially contaminants such as Fe, Ni and Cu, left on the surface of magnesium alloys result in the formation...... of micro-galvanic couples and can therefore increase corrosion attack on these alloys. Due to this influence they should be removed to obtain good corrosion resistance. In this study, the effect of inorganic acid pickling on the corrosion behaviour of a commercial AZ31 magnesium alloy sheet...... cleaning the AZ31 sheet. However, to obtain reasonable corrosion resistance at least 5 mu m of the surface of AZ31 magnesium alloy sheet have to be removed....

  12. Aqueous corrosion study on U-Zr alloy

    International Nuclear Information System (INIS)

    Pal, Titas; Venkatesan, V.; Kumar, Pradeep; Khan, K.B.; Kumar, Arun

    2009-01-01

    In low power or research reactor, U-Zr alloy is a potential candidate for dispersion fuel. Moreover, Zirconium has a low thermal-neutron cross section and uranium alloyed with Zr has excellent corrosion resistance and dimensional stability during thermal cycling. In the present study aqueous corrosion behavior of U-Zr alloy samples was studied in autoclave at 200 deg C temperature. Corrosion rate was determined from weight loss with time. (author)

  13. Corrosion resistance investigation of vanadium alloys in liquid lithium

    Energy Technology Data Exchange (ETDEWEB)

    Borovitskaya, I. V., E-mail: symp@imet.ac.ru [Russian Academy of Sciences, Baikov Institute of Metallurgy and Materials Science (Russian Federation); Lyublinskiy, I. E. [JSC Red Star (Russian Federation); Bondarenko, G. G. [National Research University Higher School of Economics (Russian Federation); Paramonova, V. V. [Russian Academy of Sciences, Baikov Institute of Metallurgy and Materials Science (Russian Federation); Korshunov, S. N.; Mansurova, A. N. [National Research Center Kurchatov Institute (Russian Federation); Lyakhovitskiy, M. M. [Russian Academy of Sciences, Baikov Institute of Metallurgy and Materials Science (Russian Federation); Zharkov, M. Yu. [JSC Red Star (Russian Federation)

    2016-12-15

    A major concern in using vanadium alloys for first wall/blanket systems in fusion reactors is their activity with regard to nonmetallic impurities in the coolants. This paper presents the results of studying the corrosion resistance in high-purity liquid lithium (with the nitrogen and carbon content of less than 10{sup –3} wt %) of vanadium and vanadium alloys (V–1.86Ga, V–3.4Ga–0.62Si, V–4.81Ti–4.82Cr) both in the initial state and preliminarily irradiated with Ar+ ions with energy of 20 keV to a dose of 10{sup 22} m{sup –2} at an irradiation temperature of ~400°C. The degree of corrosion was estimated by measuring the changes in the weight and microhardness. Corrosion tests were carried out under static isothermal conditions at a temperature of 600°C for 400 h. The identity of corrosion mechanisms of materials both irradiated with Ar ions and not irradiated, which consisted in an insignificant penetration of nitrogen into the materials and a substantial escape of oxygen from the materials, causing the formation of a zone with a reduced microhardness near the surface, was established. The influence of the corrosive action of lithium on the surface morphology of the materials under study was found, resulting in the manifestation of grain boundaries and slip lines on the sample surface, the latter being most clearly observed in the case of preliminary irradiation with Ar ions.

  14. Corrosion resistance of heat exchange equipment in hydrotreating Orenburg Condensate

    International Nuclear Information System (INIS)

    Teslya, B.M.; Burlov, V.V.; Parputs, I.V.; Parputs, T.P.

    1986-01-01

    The authors study the corrosion resistance of materials of construction and select appropriate materials for the fabrication of heat exchange equipment that will be serviceable under hydrotreating conditions. This paper discusses the Orenburg condensate hydrotreating unit which has been shut down repeatedly for repair because of corrosion damage to components of heat exchangers in the reactor section: tube bundles (08Kh18N10T steel), corrugated compensators (12Kh18N10T steel), and pins of the floating heads (37Kh13N8G8MFB steel). The authors recommend that the tube bundles and the compensators in heat exchangers in the reaction section should be fabricated of 08Kh21N6M2T or 10Kh17N13M2T steel. The pins have been replaced by new pins made of 10Kh17N13 X M2T steel, increasing the service life from 6-12 months to 2 years

  15. A study on stress corrosion cracking of explosive plugged part

    International Nuclear Information System (INIS)

    Kaga, Seiichi; Fujii, Katsuhiro; Yamamoto, Yoshiaki; Sakuma, Koosuke; Hibi, Seiji; Morimoto, Hiroyoshi.

    1986-01-01

    Studies on the stress corrosion cracking of explosive plugged part are conducted. SUS 304 stainless steel is used as testing material. The distribution of residual stress in plug and tube plate after plugging is obtained. The effect of residual stress on the stress corrosion cracking is studied. Residual stress in tube plate near the plug is compressive and stress corrosion cracking dose not occur in the tube plate there, and it occurs on the inner surface of plug because of residual tensile stress in axial direction of the plug. Stress corrosion test in MgCl 2 solution under constant load is conducted. The susceptibility to stress corrosion cracking of the explosive bonded boundary is lower than that of base metal because of greater resistance to plastic deformation. Stress corrosion test in high temperature and high pressure pure water is also conducted by means of static type of autoclave but stress corrosion cracking does not occur under the testing condition used. (author)

  16. The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shoesmith, D W; Ikeda, B M

    1997-04-01

    Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal`s resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author) 114 refs., 1 tab., 18 figs.

  17. The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

    International Nuclear Information System (INIS)

    Shoesmith, D.W.; Ikeda, B.M.

    1997-04-01

    Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal's resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author)

  18. Evaluation of corrosion resistance of various concrete reinforcing materials.

    Science.gov (United States)

    2013-06-01

    The Vermont Agency of Transportation undertook a simple experiment to determine the corrosion : resistance ability of various reinforcing steels (rebar) that may be used in bridges and other concrete : structures. Eight types of rebar were used in th...

  19. A comparing study of alloy 600 and alloy 690 on resistance to intergranular stress corrosion cracking(IGSCC)

    International Nuclear Information System (INIS)

    Lee, Jae Hun

    1993-02-01

    In order to compare the effect of senitization on the intergranular stress corrosion cracking(IGSCC) between Alloy 600 and Alloy 690, these alloys have been sensitized for 1 to 100 hours at 700 .deg. C. The degree of sensitization(DOS) has evaluated by the ratio of Ir(the maximum current density at anodic scan) to Ia(the maximum current density at reverse scan) in the modified double loop EPR(electrochemical potentiokinetic reactivation) test in 0.01M H 2 SO 4 + 0.0001M KSCN at 25 .deg. C and at scan rate of 0.5mV/sec. The susceptibility to IGSCC has been measured in 0.01M Na 2 S 4 O 6 solution using CERT(constant extension rate tester) at strain rate of 1.0 x 10 -6 S -1 . With increasing sensitization time the DOS of Alloy 600 increases to the maximum value at 5 hours and decreases gradually due to the replenishment of Cr to the Cr-depleted grain boundaries. For Alloy 600 samples except those sensitized for less than 1 hour, the DOS measured by the modified EPR test parallel to susceptibility to IGSCC revealed by the ratio of strain to failure (εf, Na 2 S 4 O 6 /εf, Air). It appears that the susceptibility to IGSCC is closely associated with the depth in Cr-depleted concentration profile across grain boundary. For the sensitized Alloy 690 samples exhibited extremely low value of Ir/Ia less than 0.074% and also were immune to IGSCC. The good resistance of Alloy 690 to IGSCC is considered to be attributed to the higher Cr concentration to avoid serious Cr-depletion problems adjacent to grain boundary

  20. Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

    Directory of Open Access Journals (Sweden)

    URKHANOVA Larisa Alekseevna

    2014-08-01

    Full Text Available Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of basalt fiber.

  1. Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

    OpenAIRE

    URKHANOVA Larisa Alekseevna; LKHASARANOV Solbon Aleksandrovich; ROZINA Victoria Yevgenievna; BUYANTUEV Sergey Lubsanovich; BARDAKHANOV Sergey Prokopievich

    2014-01-01

    Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of ba...

  2. Corrosion and wear resistant metallic layers produced by electrochemical methods

    DEFF Research Database (Denmark)

    Christoffersen, Lasse; Maahn, Ernst Emanuel

    1999-01-01

    Corrosion and wear-corrosion properties of novel nickel alloy coatings with promising production characteristics have been compared with conventional bulk materials and hard platings. Corrosion properties in neutral and acidic environments have been investigated with electrochemical methods....... Determination of polarisation resistance during 100 hours followed by stepwise anodic polarisation seems to be a promising technique to obtain steady state data on slowly corroding coatings with transient kinetics. A slurry test enables determination of simultaneous corrosion and abrasive wear. Comparison...... of AISI 316, hard chromium and hardened Ni-P shows that there is no universal correlation between surface hardness and wear-corrosion loss. The possible relation between questionable passivity of Ni-P coatings and their high wear-corrosion loss rate compared to hard chromium is discussed....

  3. The effect of Electro Discharge Machining (EDM) on the corrosion resistance of dental alloys.

    Science.gov (United States)

    Ntasi, Argyro; Mueller, Wolf Dieter; Eliades, George; Zinelis, Spiros

    2010-12-01

    The aim of the present study was to evaluate the effect of Electro Discharge Machining (EDM) on the corrosion resistance of two types of dental alloys used for fabrication of implant retained superstructures. Two groups of specimens were prepared from a Co-Cr (Okta-C) and a grade II cpTi (Biotan) alloys respectively. Half of the specimens were subjected to EDM with Cu electrodes and the rest were conventionally finished (CF). The corrosion resistance of the alloys was evaluated by anodic polarization in Ringer's solution. Morphological and elemental alterations before and after corrosion testing were studied by SEM/EDX. Six regions were analyzed on each surface before and after corrosion testing and the results were statistically analyzed by paired t-test (a=0.05). EDM demonstrated inferior corrosion resistance compared to CF surfaces, the latter being passive in a wider range of potential demonstrating higher polarization resistance and lower I(corr) values. Morphological alterations were found before and after corrosion testing for both materials tested after SEM analysis. EDX showed a significant decrease in Mo, Cr, Co, Cu (Co-Cr) and Ti, Cu (cpTi) after electrochemical testing plus an increase in C. According to the results of this study the EDM procedure decreases the corrosion resistance of both the alloys tested, increasing thus the risk of possible adverse biological reactions. Copyright © 2010 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  4. Alloy SCR-3 resistant to stress corrosion cracking

    International Nuclear Information System (INIS)

    Kowaka, Masamichi; Fujikawa, Hisao; Kobayashi, Taiki

    1977-01-01

    Austenitic stainless steel is used widely because the corrosion resistance, workability and weldability are excellent, but the main fault is the occurrence of stress corrosion cracking in the environment containing chlorides. Inconel 600, most resistant to stress corrosion cracking, is not necessarily safe under some severe condition. In the heat-affected zone of SUS 304 tubes for BWRs, the cases of stress corrosion cracking have occurred. The conventional testing method of stress corrosion cracking using boiling magnesium chloride solution has been problematical because it is widely different from actual environment. The effects of alloying elements on stress corrosion cracking are remarkably different according to the environment. These effects were investigated systematically in high temperature, high pressure water, and as the result, Alloy SCR-3 with excellent stress corrosion cracking resistance was found. The physical constants and the mechanical properties of the SCR-3 are shown. The states of stress corrosion cracking in high temperature, high pressure water containing chlorides and pure water, polythionic acid, sodium phosphate solution and caustic soda of the SCR-3, SUS 304, Inconel 600 and Incoloy 800 are compared and reported. (Kako, I.)

  5. Plasma nitrocarburizing process - a solution to improve wear and corrosion resistance

    International Nuclear Information System (INIS)

    Joseph, Alphonsa J.; Ghanshyam, J.; Mukherjee, S.

    2015-01-01

    To prevent wear and corrosion problems in steam turbines, coatings have proved to have an advantage of isolating the component substrate from the corrosive environment with minimal changes in turbine material and design. Diffusion based coatings like plasma nitriding and plasma nitrocarburizing have been used for improving the wear and corrosion resistance of components undergoing wear during their operation. In this study plasma nitrocarburizing process was carried out on ferritic alloys like ASTM A182 Grade F22 and ATM A105 alloy steels and austenitic stainless steels like AISI 304 and AISI 316 which are used to make trim parts of control valves used for high pressure and high temperature steam lines to enhance their wear and corrosion resistance properties. The corrosion rate was measured by a potentiodynamic set up and salt spray unit in two different environments viz., tap water and 5% NaCl solutions. The Tafel plots of ferritic alloys and austenitic stainless steels show that plasma nitrocarburizing process show better corrosion resistance compared to that of the untreated steel. It was found that after plasma nitrocarburizing process the hardness of the alloy steels increased by a factor of two. The corrosion resistance of all the steels mentioned above improved in comparison to the untreated steels. This improvement can be attributed to the nitrogen and carbon incorporation in the surface of the material. This process can be also applied to components used in nuclear industries to cater to the wear and corrosion problems. (author)

  6. Evaluation of properties of low activation Mn-Cr steel. 3. Evaluation of corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Co., Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sato, Ikuo; Kusuhashi, Mikio; Hatakeyama, Takeshi [Japan Steel Works Ltd., Muroran, Hokkaido (Japan). Muroran Plant; Takahashi, Heishichiro [Hokkaido Univ., Sapporo, Hokkaido (Japan); Kikuchi, Mitsuru [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2002-05-01

    JAERI and the Japan Steel Works LTD. (JSW) have developed new Mn-Cr steels as low induced activation material. Until now, chemical composition and metallurgical processes were optimized and some steels named VC-series were selected. The properties of the steels have been evaluated and reported elsewhere. In this study, corrosion resistance of VC-series was studied. Corrosion tests for stainless steels were performed to investigate a relationship between corrosion rate and chemical composition or sensitization. Furthermore, corrosion tests under actual environment for the vacuum vessel of the reinforced JT-60 were done for non-magnetic steels. As a result, almost no weight change was observed for uniform and gap corrosion tests, No crack was shown for double U-bend corrosion tests. (author)

  7. Is cell viability always directly related to corrosion resistance of stainless steels?

    International Nuclear Information System (INIS)

    Salahinejad, E.; Ghaffari, M.; Vashaee, D.; Tayebi, L.

    2016-01-01

    It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn–Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn–Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. - Highlights: • Cell viability vs. corrosion resistance for medical-grade stainless steels • The stainless steel samples were prepared by powder metallurgy. • Unpenetrated additive played a critical role in the correlation.

  8. Is cell viability always directly related to corrosion resistance of stainless steels?

    Energy Technology Data Exchange (ETDEWEB)

    Salahinejad, E., E-mail: salahinejad@kntu.ac.ir [Faculty of Materials Science and Engineering, K.N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Ghaffari, M. [Bruker AXS Inc., 5465 East Cheryl Parkway, Madison, WI 53711 (United States); Vashaee, D. [Electrical and Computer Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States); Tayebi, L. [Department of Developmental Sciences, Marquette University School of Dentistry, Milwaukee, WI 53201 (United States); Department of Engineering Science, University of Oxford, Oxford OX1 3PJ (United Kingdom)

    2016-05-01

    It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn–Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn–Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. - Highlights: • Cell viability vs. corrosion resistance for medical-grade stainless steels • The stainless steel samples were prepared by powder metallurgy. • Unpenetrated additive played a critical role in the correlation.

  9. Corrosion resistance of modified layer on uranium formed by plasma immersion ion implantation

    International Nuclear Information System (INIS)

    Long Zhong; Liu Kezhao; Bai Bin; Yan Dongxu

    2010-01-01

    Nitrogen ion was implanted into uranium surface using plasma immersion ion implantation, and the corrosion resistance of modified layer was studied by corrosion experiment. SEM was used to observe variety of samples surface. In atmosphere, the sample surface had not changed during five months. In heat-humid environment, there was dot-corrosion appearing after two months, but it did not influence the integrity of the modified layer. AES was used to study the diffusion of oxygen and nitrogen during hot-humid corrosion, in three months, both of two elements diffused to the substrate, but the diffusion was weak. The structure of modified layer was not changed. Experimental results show that the modified layer formed by plasma immersion ion implantation has good corrosion resistance.

  10. Corrosion resistance of modified layer on uranium formed by plasma immersion ion implantation

    Energy Technology Data Exchange (ETDEWEB)

    Long Zhong, E-mail: long2001@163.co [China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China); Liu Kezhao; Bai Bin; Yan Dongxu [China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China)

    2010-02-18

    Nitrogen ion was implanted into uranium surface using plasma immersion ion implantation, and the corrosion resistance of modified layer was studied by corrosion experiment. SEM was used to observe variety of samples surface. In atmosphere, the sample surface had not changed during five months. In heat-humid environment, there was dot-corrosion appearing after two months, but it did not influence the integrity of the modified layer. AES was used to study the diffusion of oxygen and nitrogen during hot-humid corrosion, in three months, both of two elements diffused to the substrate, but the diffusion was weak. The structure of modified layer was not changed. Experimental results show that the modified layer formed by plasma immersion ion implantation has good corrosion resistance.

  11. An electrochemical study of the corrosion behavior of primer coated 2219-T87 aluminum

    Science.gov (United States)

    Danford, M. D.; Higgins, R. H.

    1985-01-01

    The corrosion behavior for 2219-T87 aluminum coated with various primers, including those used for the external tank and solid rocket boosters of the Space Shuttle Transportation System, were investigated using electrochemical techniques. Corrosion potential time, polarization resistance time, electrical resistance time, and corrosion rate time measurements were all investigated. It was found that electrical resistance time and corrosion rate time measurement were most useful for studying the corrosion behavior of painted aluminum. Electrical resistance time determination give useful information concerning the porosity of paint films, while corrosion rate time curves give important information concerning overall corrosion rates and corrosion mechanisms. In general, the corrosion rate time curves all exhibited at least one peak during the 30 day test period, which was attributed, according to the proposed mechanisms, to the onset of the hydrogen evolution reaction and the beginning of destruction of the protective properties of the paint film.

  12. Improved corrosion resistance on biodegradable magnesium by zinc and aluminum ion implantation

    Science.gov (United States)

    Xu, Ruizhen; Yang, Xiongbo; Suen, Kai Wong; Wu, Guosong; Li, Penghui; Chu, Paul K.

    2012-12-01

    Magnesium and its alloys have promising applications as biodegradable materials, and plasma ion implantation can enhance the corrosion resistance by modifying the surface composition. In this study, suitable amounts of zinc and aluminum are plasma-implanted into pure magnesium. The surface composition, phases, and chemical states are determined, and electrochemical tests and electrochemical impedance spectroscopy (EIS) are conducted to investigate the surface corrosion behavior and elucidate the mechanism. The corrosion resistance enhancement after ion implantation is believed to stem from the more compact oxide film composed of magnesium oxide and aluminum oxide as well as the appearance of the β-Mg17Al12 phase.

  13. Influence of reactive fillers on concrete corrosion resistance

    Science.gov (United States)

    Rakhimbayev, Sh M.; Tolypina, N. M.; Khakhaleva, E. N.

    2018-03-01

    Contact surfaces represent the weakest link in a conglomerate structure of materials. They ensure the diffusion of aggressive agents inside the material. To reduce the conductivity of contact surfaces it is advisable to use reactive fillers, which interact with cement matrix via certain mechanisms, which in turn, reduces the permeability of the contact layer and fosters durability of products. The interaction of reactive fillers with calcium hydroxide of a concrete liquid phase in a contact area leads to the formation of hydrated calcium silicates of a tobermorite group. Such compounds, being settled in pores and capillaries of a product, colmatage and clog them to some extent thus leading to diffusion delay (inhibition) with regard to aggressive components of external media inside porous material, which in turn inhibits the corrosion rate. The authors studied and compared the corrosion of cement concrete with a standard filler (quartz sand) and a reactive filler (perlite and urtit). The experiments confirmed the positive influence of active fillers on concrete corrosion resistance.

  14. Preliminary study on the corrosion resistance, antibacterial activity and cytotoxicity of selective-laser-melted Ti6Al4V-xCu alloys.

    Science.gov (United States)

    Guo, Sai; Lu, Yanjin; Wu, Songquan; Liu, Lingling; He, Mengjiao; Zhao, Chaoqian; Gan, Yiliang; Lin, Junjie; Luo, Jiasi; Xu, Xiongcheng; Lin, Jinxin

    2017-03-01

    In this study, a series of Cu-bearing Ti6Al4V-xCu (x=0, 2, 4, 6wt%) alloys (shorten by Ti6Al4V, 2C, 4C, and 6C, respectively.) with antibacterial function were successfully fabricated by selective laser melting (SLM) technology with mixed spherical powders of Cu and Ti6Al4V for the first time. In order to systematically investigate the effects of Cu content on the microstructure, phase constitution, corrosion resistance, antibacterial properties and cytotoxicity of SLMed Ti6Al4V-xCu alloys, experiments including XRD, SEM-EDS, electrochemical measurements, antibacterial tests and cytotoxicity tests were conducted with comparison to SLMed Ti6Al4V alloy (Ti6Al4V). Microstructural observations revealed that Cu had completely fused into the Ti6Al4V alloy, and presented in the form of Ti 2 Cu phase at ambient temperature. With Cu content increase, the density of the alloy gradually decreased, and micropores were obviously found in the alloy. Electrochemical measurements showed that corrosion resistance of Cu-bearing alloys were stronger than Cu-free alloy. Antibacterial tests demonstrated that 4C and 6C alloys presented strong and stable antibacterial property against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) compared to the Ti6Al4V and 2C alloy. In addition, similar to the Ti6Al4V alloy, the Cu-bearing alloys also exerted good cytocompatibility to the Bone Marrow Stromal Cells (BMSCs) from Sprague Dawley (SD) rats. Based on those results, the preliminary study verified that it was feasible to fabricated antibacterial Ti6Al4V-xCu alloys direct by SLM processing mixed commercial Ti6Al4V and Cu powder. Copyright © 2016 Elsevier B.V. All rights reserved.

  15. Chemical passivation as a method of improving the electrochemical corrosion resistance of Co-Cr-based dental alloy.

    Science.gov (United States)

    Rylska, Dorota; Sokołowski, Grzegorz; Sokołowski, Jerzy; Łukomska-Szymańska, Monika

    2017-01-01

    The purpose of the study was to evaluate corrosion resistance of Wirobond C® alloy after chemical passivation treatment. The alloy surface undergone chemical passivation treatment in four different media. Corrosion studies were carried out by means of electrochemical methods in saline solution. Corrosion effects were determined using SEM. The greatest increase in the alloy polarization resistance was observed for passive layer produced in Na2SO4 solution with graphite. The same layer caused the highest increase in corrosion current. Generally speaking, the alloy passivation in Na2SO4 solution with graphite caused a substantial improvement of the corrosion resistance. The sample after passivation in Na2SO4 solution without graphite, contrary to others, lost its protective properties along with successive anodic polarization cycles. The alloy passivation in Na3PO4 solution with graphite was the only one that caused a decrease in the alloy corrosion properties. The SEM studies of all samples after chemical passivation revealed no pit corrosion - in contrast to the sample without any modification. Every successive polarization cycle in anodic direction of pure Wirobond C® alloy enhances corrosion resistance shifting corrosion potential in the positive direction and decreasing corrosion current value. The chemical passivation in solutions with low pH values decreases susceptibility to electrochemical corrosion of Co-Cr dental alloy. The best protection against corrosion was obtained after chemical passivation of Wirobond C® in Na2SO4 solution with graphite. Passivation with Na2SO4 in solution of high pH does not cause an increase in corrosion resistance of WIROBOND C. Passivation process increases alloy resistance to pit corrosion.

  16. Corrosion resistant alloys for reinforced concrete [2009

    Science.gov (United States)

    2009-04-01

    Deterioration of concrete bridges because of reinforcing steel corrosion has been recognized for four-plus decades as a major technical and economic challenge for the United States. As an option for addressing this problem, renewed interest has focus...

  17. Corrosion resistant alloys for reinforced concrete [2007

    Science.gov (United States)

    2007-07-01

    Deterioration of concrete bridges because of reinforcing steel corrosion has been recognized for 4-plus decades as a major technical and economic challenge for the United States. As an option for addressing this problem, renewed interest has focused ...

  18. A technique for predicting steel corrosion resistance

    Science.gov (United States)

    Novikov, V. F.; Sokolov, R. A.; Neradovskiy, D. F.; Muratov, K. R.

    2018-01-01

    Research works were carried out to develop a technique with the aim to increase the lifetime of steel items used in corrosive media. The possibility to monitor corrosion parameters of steel samples is analyzed on the basis of magnetic properties obtained by means of a magnetic structuroscope DIUS-1.15M designed by the Institute of Metal Physics of the Ural Branch of the Russian Academy of Sciences (IMP UB RAS).

  19. Corrosion resistance of high performance stainless steels in cooling water and other refinery environments

    International Nuclear Information System (INIS)

    Kovach, C.W.; Redmerski, L.S.

    1984-01-01

    The recent successful introduction of high performance stainless steels as tubing for seawater cooled electric utility condensers suggests that these alloys can also provide useful service in refinery heat exchanger applications. Since many of these applications involve higher temperature exposure than steam condensers, a study was conducted to evaluate crevice corrsion resistance over a range of cooling water temperature and chloride concentrations, and also to evaluate general corrosion resistance in some strong chemical and refinery environments. These stainless steels display excellent crevice corrosion resistance as well as good resistance to a variety of chemical environments that may be encountered in refinery, petrochemical and chemical plant service

  20. Effect of heat treatment on the grooving corrosion resistance of ERW pipes

    International Nuclear Information System (INIS)

    Lee, Jong Kwon; Lee, Jae Young; Lim, Soo Hyun; Park, Ji Hwan; Seo, Bo Min; Kim, Seon Hwa

    2002-01-01

    The v-sharp grooving corrosion of ERW(electrical resistance welding) steel pipes limited their wide application in the industry in spite of their high productivity and efficiency. The grooving corrosion is caused mainly by the different microstructures between the matrix and weld that is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. Even though the diminishing of sulfur content is most effective to decrease the susceptibility of grooving corrosion, it requires costly process. In this study, improvement of grooving corrosion resistance was pursuited by post weld heat treatment in the temperature range between 650 .deg. C and 950 .deg. C. Also, the effect of heat input in the welding was investigated. By employing chromnoamperometry and potentiodynamic experiment, the corrosion rate and grooving corrosion index(α) were obtained. It was found that heat treatment could improve the grooving corrosion resistance. Among them, the heat treated at 900 .deg. C and 950 .deg. C had excellent grooving corrosion resistance. The index of heat treated specimen at 900 .deg. C and 950 .deg. C were 1.0, 1.2, respectively, which are almost immune to the grooving corrosion. Potential difference after the heat treatment, between base and weld metal was decreased considerably. While the as-received one measured 61∼71 mV, that of the 900 .deg. C heat treated steel pipe measured only 10mV. The results were explained and discussed

  1. Critical Study of Corrosion Damaged Concrete Structures

    OpenAIRE

    Sallehuddin Shah Ayop; John Cairns

    2013-01-01

    Corrosion of steel reinforcement in concrete is one of the major problems with respect to the durability of reinforced concrete structures. The degradation of the structure strength due to reinforcement corrosion decreases its design life. This paper presents the literature study on the influence of the corrosion on concrete structure starting from the mechanism of the corrosion until the deterioration stage and the structural effects of corrosion on concrete structures.

  2. Corrosion resistance and microstructure characterization of rare-earth-transition metal-aluminum-magnesium alloys

    International Nuclear Information System (INIS)

    Banczek, E.P.; Zarpelon, L.M.C.; Faria, R.N.; Costa, I.

    2009-01-01

    This paper reports the results of investigation carried out to evaluate the corrosion resistance and microstructure of some cast alloys represented by the general formula: La 0.7-x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x = 0, 0.1, 0.3, 0.5, and 0.7). Scanning electron microscopy (SEM) and electrochemical methods, specifically, polarization curves and electrochemical impedance spectroscopy (EIS), have been employed in this study. The effects of Pr substitution on the composition of the various phases in the alloys and their corrosion resistance have been studied. The electrochemical results showed that the alloy without Pr and the one with total La substitution showed the highest corrosion resistance among the studied alloys. The corrosion resistance of the alloys decreased when Pr was present in the lowest concentrations (0.1 and 0.3), but for higher Pr concentrations (0.5 and 0.7), the corrosion resistance increased. Corrosion occurred preferentially in a Mg-rich phase.

  3. Corrosion resistant alloy uses in the power industry

    International Nuclear Information System (INIS)

    Nickerson, J.L.; Hall, F.A.; Asphahani, A.I.

    1989-01-01

    Nickel-base alloys have been used as cost-effective measures in a variety of severely corrosive situations in pollution control units for coal-fired power plants. Cost effectiveness and practical answers to corrosion problems are illustrated (specifically the wallpaper concept/metallic lining technique). Numerous cases of successful use of HASTELLOY alloys in Flue Gas Desulfurization (FGD) systems and hazardous waste treatment incineration scrubber systems are listed. In this paper developments in nickel-base alloys and their use in FGD and other segments of the power industry are discussed. In the Ni-Cr-Mo-W alloy family, the C-22 alloy has the best resistance to localized corrosion in halide environments (chloride/fluoride-containing solutions). This alloy is also used effectively as a universal filler metal to weld less-resistant alloys were weld corrosion may be a problem. Field performance of this alloy in the power industry is described

  4. Improved corrosion resistance of spin-valve film

    International Nuclear Information System (INIS)

    Tetsukawa, H.; Hommura, H.; Okabe, A.; Soda, Y.

    2007-01-01

    We investigated the corrosion behavior and magnetoresistance of spin-valve film in order to improve the corrosion resistance of the spin-valve head for a tape recording system. The conventional spin-valve head (sub./Ta/NiFe/CoFe/Cu/CoFe/PtMn/Ta) with no diamond-like carbon (DLC) protective layer showed poor corrosion resistance. This is because the CoFe for ferromagnetic layer and Cu for spacer in the spin-valve film exhibited poor corrosion resistance. The corrosion resistance of the CoFe film and Cu film improved with the addition of Ni and Au, respectively. The spin-valve film (sub./Ta/NiFe/CoNiFe/CuAu/CoNiFe/PtMn/Ta) showed higher pitting potential than the conventional spin-valve film by +0.45 V. This presents a significant improvement over the conventional spin-valve film. We also investigated the effect of the composition of ferromagnetic layer and spacer on the magnetoresistance of the spin-valve film. The magnetoresistance of the spin-valve film by substitution of CoNiFe for CoFe in ferromagnetic layer decreased slightly. The magnetoresistance of the spin-valve film decreased as the addition of Au of the spacer increased. The diffusion at CoNiFe/CuAu interface has not been observed in annealing process. The quantitative relation between corrosion resistance and magnetoresistance of spin-valve film, and its ferromagnetic layer and spacer's compositions have been clarified. The output voltage at 50 Oe of the corrosion-resistant spin-valve head with CoNiFe ferromagnetic layer and CuAu spacer was about 50% of that of the conventional spin-valve head

  5. Improved corrosion resistance of spin-valve film

    Energy Technology Data Exchange (ETDEWEB)

    Tetsukawa, H. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan)]. E-mail: tetsukaw@arc.sony.co.jp; Hommura, H. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan); Okabe, A. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan); Soda, Y. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan)

    2007-06-15

    We investigated the corrosion behavior and magnetoresistance of spin-valve film in order to improve the corrosion resistance of the spin-valve head for a tape recording system. The conventional spin-valve head (sub./Ta/NiFe/CoFe/Cu/CoFe/PtMn/Ta) with no diamond-like carbon (DLC) protective layer showed poor corrosion resistance. This is because the CoFe for ferromagnetic layer and Cu for spacer in the spin-valve film exhibited poor corrosion resistance. The corrosion resistance of the CoFe film and Cu film improved with the addition of Ni and Au, respectively. The spin-valve film (sub./Ta/NiFe/CoNiFe/CuAu/CoNiFe/PtMn/Ta) showed higher pitting potential than the conventional spin-valve film by +0.45 V. This presents a significant improvement over the conventional spin-valve film. We also investigated the effect of the composition of ferromagnetic layer and spacer on the magnetoresistance of the spin-valve film. The magnetoresistance of the spin-valve film by substitution of CoNiFe for CoFe in ferromagnetic layer decreased slightly. The magnetoresistance of the spin-valve film decreased as the addition of Au of the spacer increased. The diffusion at CoNiFe/CuAu interface has not been observed in annealing process. The quantitative relation between corrosion resistance and magnetoresistance of spin-valve film, and its ferromagnetic layer and spacer's compositions have been clarified. The output voltage at 50 Oe of the corrosion-resistant spin-valve head with CoNiFe ferromagnetic layer and CuAu spacer was about 50% of that of the conventional spin-valve head.

  6. Corrosion resistance of zinc-magnesium coated steel

    International Nuclear Information System (INIS)

    Hosking, N.C.; Stroem, M.A.; Shipway, P.H.; Rudd, C.D.

    2007-01-01

    A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn 5 Cl 2 (OH) 8 . H 2 O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH) 2 ) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH) 2 , which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

  7. Hot corrosion resistance of a Pb-Sb alloy for lead acid battery grids

    Energy Technology Data Exchange (ETDEWEB)

    Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 6122, 13083-970 Campinas, SP (Brazil); Aoki, Claudia S.C. [Research and Development Centre - CPqD Foundation, Rod. Campinas/Mogi, km 118.5, 13086-912 Campinas, SP (Brazil)

    2008-12-01

    The aim of this study was to evaluate the effects of the microstructural morphologies of a Pb-6.6 wt%Sb alloy on the resulting corrosion resistance in a 0.5 M H{sub 2}SO{sub 4} solution at different temperatures: environment temperature, 50 C and 70 C. A water-cooled unidirectional solidification system was employed permitting a wide range of microstructures to be analyzed. Electrochemical impedance spectroscopy (EIS) diagrams, potentiodynamic polarization curves and an equivalent circuit analysis were used to evaluate the corrosion behavior of the Pb-Sb alloy samples. It was found that with increasing temperatures the general corrosion resistance of Pb-Sb dendritic alloys decreases, and that independently of the working temperature finer dendritic spacings exhibit better corrosion resistance than coarser ones. (author)

  8. Eelectrochemical properties and corrosion resistance of carbon-ion-implanted magnesium

    International Nuclear Information System (INIS)

    Xu, Ruizhen; Yang, Xiongbo; Li, Penghui; Suen, Kai Wong; Wu, Guosong; Chu, Paul K.

    2014-01-01

    Highlights: • Carbon, as a biocompatible benign element, was implanted into Mg. • A protective amorphous carbon layer was formed after implantation. • Treated sample exhibits good corrosion resistance in two solutions. - Abstract: The corrosion resistance of magnesium-based biomaterials is critical to clinical applications. In this work, carbon as a biocompatible and benign nonmetallic element with high chemical inertness is implanted into pure magnesium to improve the corrosion behavior. X-ray photoelectron spectroscopy (XPS), high-resolution transmission electron microscopy (HR-TEM), and Raman scattering reveal the formation of an amorphous carbon layer after ion implantation. Electrochemical studies demonstrate remarkable improvement in the corrosion resistance of magnesium in simulated body fluids (SBF) and Dulbecco’s Modified Eagle Medium (DMEM)

  9. Corrosion resistance of metal materials for HLW canister

    International Nuclear Information System (INIS)

    Furuya, Takashi; Muraoka, Susumu; Tashiro, Shingo

    1982-02-01

    In order to verify the materials as an important artificial barrier for canister of vitrified high-level waste from spent fuel reprocessing, data and reports were researched on corrosion resistance of the materials under conditions from glass form production to final disposal. Then, in this report, investigated subjects, improvement methods and future subjects are reviewed. It has become clear that there would be no problem on the inside and outside corrosion of the canister during glass production, but long term corrosion and radiation effect tests and the vitrification methods would be subjects in future on interim storage and final disposal conditions. (author)

  10. Corrosion resistance of titanium ion implanted AZ91 magnesium alloy

    International Nuclear Information System (INIS)

    Liu Chenglong; Xin Yunchang; Tian Xiubo; Zhao, J.; Chu, Paul K.

    2007-01-01

    Degradable metal alloys constitute a new class of materials for load-bearing biomedical implants. Owing to their good mechanical properties and biocompatibility, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to improve the corrosion behavior of surgical AZ91 magnesium alloy by titanium ion implantation. The surface characteristics of the ion implanted layer in the magnesium alloys are examined. The authors' results disclose that an intermixed layer is produced and the surface oxidized films are mainly composed of titanium oxide with a lesser amount of magnesium oxide. X-ray photoelectron spectroscopy reveals that the oxide has three layers. The outer layer which is 10 nm thick is mainly composed of MgO and TiO 2 with some Mg(OH) 2 . The middle layer that is 50 nm thick comprises predominantly TiO 2 and MgO with minor contributions from MgAl 2 O 4 and TiO. The third layer from the surface is rich in metallic Mg, Ti, Al, and Ti 3 Al. The effects of Ti ion implantation on the corrosion resistance and electrochemical behavior of the magnesium alloys are investigated in simulated body fluids at 37±1 deg. C using electrochemical impedance spectroscopy and open circuit potential techniques. Compared to the unimplanted AZ91 alloy, titanium ion implantation significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP. This phenomenon can be ascribed to the more compact surface oxide film, enhanced reoxidation on the implanted surface, as well as the increased β-Mg 12 Al 17 phase

  11. Corrosion resistance of tantalum base alloys

    International Nuclear Information System (INIS)

    Gypen, L.A.; Brabers, M.; Deruyttre, A.

    1984-01-01

    The corrosion behaviour of substitutional Ta-Mo, Ta-W, Ta-Nb, Ta-Hf, Ta-Zr, Ta-Re, Ta-Ni, Ta-V, Ta-W-Mo, Ta-W-Nb, Ta-W-Hf and Ta-W-Re alloys has been investigated in various corrosive media, i.e. (1) concentrated sulfuric acid at 250 0 C and 200 0 C, (2) boiling hydrochloric acid of azeotropic composition, (3) concentrated hydrochloric acid at 150 0 C under pressure, (4) HF-Containing solutions and (5) 0.5% H 2 SO 4 at room temperature (anodisation). In highly corrosive media such as concentrated H 2 SO 4 at 250 0 C and concentrated HCl at 150 0 C tantalum is hydrogen embrittled, probably by stress induced precipitation of β-hydride. Both corrosion rate and hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C are strongly influenced by alloying elements. Small alloying additions of either Mo or Re decrease the corrosion rate and the hydrogen embrittlement, while Hf has the opposite effect. Hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C is completely eliminated by alloying Ta with 1 to 3 at % Mo (0.5 to 1.5 wt % Mo). These results can be explained in terms of oxygen deficiency of the Ta 2 O 5 film and the electronic structure of these alloys. (orig.) [de

  12. Development of bushing material with higher corrosion and wear resistance; Taishoku taimamosei dogokin bush zairyo no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Kira, T; Yokota, H; Kamiya, S [Taiho Kogyo Co. Ltd., Osaka (Japan)

    1997-10-01

    Recent diesel engines require a higher performance and a longer life. Due to higher cylinder pressure, the operating load and temperature of piston pin bushings become higher. Therefore, higher load capacity, higher wear resistance and higher corrosion resistance are required for piston pin bushings. For this reason, we have studied the effect of components added to copper alloy upon the corrosion resistance and the effect of hard particles dispersed in copper matrix upon the wear resistance and the influence of hard particles on the machinablity of materials. Based on the experimental results, we have developed a new bushing material improving wear and corrosion resistance. 17 figs., 3 tabs.

  13. Study of stress corrosion cracking initiation of high alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav [Department of Materials Engineering, VSB - Technical University of Ostrava, tr. 17. listopadu 15, 708 33 Ostrava - Poruba (Czech Republic)

    2004-07-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  14. Study of stress corrosion cracking initiation of high alloy materials

    International Nuclear Information System (INIS)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav

    2004-01-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  15. Corrosion Resistance and Pitting Behaviour of Low-Carbon High-Mn Steels in Chloride Solution

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2016-06-01

    Full Text Available Corrosion resistance of the X4MnSiAlNbTi27-4-2 and X6MnSiAlNbTi26-3-3 type austenitic steels, after hot deformation as well as after cold rolling, were evaluated in 3.5% NaCl solution using potentiodynamic polarization tests. A type of nonmetallic inclusions and their pitting corrosion behaviour were investigated. Additionally, the effect of cold deformation on the corrosion resistance of high-Mn steels was studied. The SEM micrographs revealed that corrosion damage formed in both investigated steels is characterized by various shapes and an irregular distribution at the metallic matrix, independently on the steel state (thermomechanically treated or cold worked. Corrosion pits are generated both in grain interiors, grain boundaries and along the deformation bands. Moreover, corrosion damage is stronger in cold deformed steels in comparison to the thermomechanically treated specimens. EDS analysis revealed that corrosion pits preferentially nucleated on MnS and AlN inclusions or complex oxysulphides. The morphology of corrosion damage in 3.5% NaCl supports the data registered in potentiodynamic tests.

  16. Is cell viability always directly related to corrosion resistance of stainless steels?

    Science.gov (United States)

    Salahinejad, E; Ghaffari, M; Vashaee, D; Tayebi, L

    2016-05-01

    It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn-Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn-Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. Copyright © 2016 Elsevier B.V. All rights reserved.

  17. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    Science.gov (United States)

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. Copyright © 2015 Elsevier B.V. All rights reserved.

  18. A new steel with good low-temperature sulfuric acid dew point corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, X.Q.; Li, X.G. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Key Laboratory of Corrosion and Protection (Ministry of Education), Beijing (China); Sun, F.L. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Lv, S.J. [Corrosion and Protection Center, University of Science and Technology Beijing (China); Equipment and Power Department, Shijiazhuang Refine and Chemical Company Limited, SINOPEC, Shijiazhuang (China)

    2012-07-15

    In this work, new steels (1, 2, and 3) were developed for low-temperature sulfuric acid dew point corrosion. The mass loss rate, macro- and micro-morphologies and compositions of corrosion products of new steels in 10, 30, and 50% H{sub 2}SO{sub 4} solutions at its corresponding dew points were investigated by immersion test, scanning electron microscopy (SEM) and energy-dispersive spectrometry (EDS). The results indicated that mass loss rate of all the tested steels first strongly increased and then decreased as H{sub 2}SO{sub 4} concentration increased, which reached maximum at 30%. Corrosion resistance of 2 steel is the best among all specimens due to its fine and homogeneous morphologies of corrosion products. The electrochemical corrosion properties of new steels in 10 and 30% H{sub 2}SO{sub 4} solutions at its corresponding dew points were studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The results demonstrated that corrosion resistance of 2 steel is the best among all the experimental samples due to its lowest corrosion current density and highest charge transfer resistance, which is consistent with the results obtained from immersion tests. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  19. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    Science.gov (United States)

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  20. The Development of Corrosion Resistant Zirconium Alloy

    International Nuclear Information System (INIS)

    Abdul-Latief; Noor-Yudhi; Isfandi; Djoko-Kisworo; Pranjono

    2000-01-01

    Corrosion test of Zr alloy consisting of quenching and tempering Zry-2,Zry-4 cast, Zr-1% Nb cast, has been. conducted. In corrosion test, thechanges during β-quenching, tempering and corrosion test at varioustemperature and time in autoclave water medium, can be seen. The treatmentconsisted of heating at 1050 o C for 30 minutes, quenching in water andtempering at 200 o C, 300 o C, 400 o C, 500 o C, 600 o C as well as corrosiontests at 225 o C, 275 o C, 325 o C at 4, 8, 12 hours. Sample preparation forcorrosion test was based on ASTM G-2 procedure, which consisted of washing,rinsing, pickling (3.5 cc HF 50%; 2.9 cc HNO 3 65% and 57 cc AMB),neutralizing in 0.1 M Al(NO 3 ) 3 , 9 H 2 O and ultrasonic rinsing/washing.Measurement performed are weight gain during corrosion, hardness test andmicrostructure observation using microscope optic. The results show thatβ-quenching of Zr alloy which was followed by tempering can turn αmartensite into tempered α 1 martensit. The increase of temperingtemperature decreases the Zr alloy hardness and the lowest hardness ispossessed by Zr-1% Nb alloy. The corrosion test at 275 o C and 325 o C showsthat the weight gain depends on the tempering temperature, the temperingtemperature of 400 o C and 200 o C gives the maximum weight gain for Zry-2,Zry-4 cast, Zr-1% Nb. The largest number of hydride formed during corrosionis found in Zry-2, while the small one is in Zr-1% Nb. (author)

  1. Galvanic corrosion resistance of welded dissimilar nickel-base alloys

    International Nuclear Information System (INIS)

    Corbett, R.A.; Morrison, W.S.; Snyder, R.J.

    1986-01-01

    A program for evaluating the corrosion resistance of various dissimilar welded nickel-base alloy combinations is outlined. Alloy combinations included ALLCORR, Hastelloy C-276, Inconel 72 and Inconel 690. The GTAW welding process involved both high and minimum heat in-put conditions. Samples were evaluated in the as-welded condition, as well as after having been aged at various condtions of time and temperature. These were judged to be most representative of process upset conditions which might be expected. Corrosion testing evaluated resistance to an oxidizing acid and a severe service environment in which the alloy combinations might be used. Mechanical properties are also discussed

  2. Corrosion resistance of metals and alloys in molten alkalies

    International Nuclear Information System (INIS)

    Zarubitskij, O.G.; Dmitruk, B.F.; Minets, L.A.

    1979-01-01

    Literature data on the corrosion of non-ferrous and noble metals, iron and steels in the molten alkalis and mixtures of their base are presented. It is shown that zirconium, niobium and tantalum are characterized by high corrosion stability in the molten NaOH. Additions of NaOH and KOH to the alkali chloride melts result in a 1000 time decrease of zirconium corrosion rate at 850 deg. The data testify to the characteristic passivating properties of OH - ions; Mo and W do not possess an ability to selfpassivation in hydroxide melts. Corrosion resistance of carbon and chromium-nickel steels in hydroxide melts depends considerably on the temperature, electrolyte composition and atmosphere over them. At the temperatures up to 600 deg C chromium-nickel steel is corrosion resistant in the molten alkali only in the inert atmosphere. Corrosion rate of chromium-nickel alloy is the lower the less chromium and the more nickel it contains. For the small installations the 4Kh18N25S2 and Kh23N28M3D3T steels can be recommended

  3. Contribution to surface physicochemical factors to stress corrosion resistance in stainless steels

    International Nuclear Information System (INIS)

    Gras, Jean-Marie

    1974-01-01

    The author of this research thesis first presents and discusses the various aspects of stress corrosion cracking of Fe-Cr-Ni alloys of high purity: experimental conditions (alloy elaboration, sample preparation), corrosion results (Schaeffer diagram, crack morphology, intergranular corrosion), influence of addition elements in ferritic alloys. He reports an electrochemical study of stainless steels in magnesium chloride (experimental conditions, influence of metallurgic and environmental parameters on polarization resistance, current-voltage curves), and an analytical study of layers formed in the magnesium chloride

  4. Effect of Fly-Ash on Corrosion Resistance Characteristics of Rebar Embedded in Recycled Aggregate Concrete

    Science.gov (United States)

    Revathi, Purushothaman; Nikesh, P.

    2018-04-01

    In the frame of an extended research programme dealing with the utilization of recycled aggregate in concrete, the corrosion resistance characteristics of rebars embedded in recycled aggregate concrete is studied. Totally five series of concrete mixtures were prepared with fly-ash as replacement for cement in the levels of 10-30% by weight of cement. Corrosion studies by 90 days ponding test, linear polarization test and impressed voltage tests were carried out, in order to investigate whether corrosion behaviour of the rebars has improved due to the replacement of cement with fly-ash. Results showed that the replacement of cement with fly-ash in the range of 20-30% improves the corrosion resistance characteristics of recycled aggregate concrete.

  5. Plasma nitriding of a precipitation hardening stainless steel to improve erosion and corrosion resistance

    International Nuclear Information System (INIS)

    Cabo, Amado; Bruhl, Sonia P.; Vaca, Laura S.; Charadia, Raul Charadia

    2010-01-01

    Precipitation hardening stainless steels are used as structural materials in the aircraft and the chemical industry because of their good combination of mechanical and corrosion properties. The aim of this work is to analyze the structural changes produced by plasma nitriding in the near surface of Thyroplast PH X Supra®, a PH stainless steel from ThyssenKrupp, and to study the effect of nitriding parameters in wear and corrosion resistance. Samples were first aged and then nitriding was carried out in an industrial facility at two temperatures, with two different nitrogen partial pressures in the gas mixture. After nitriding, samples were cut, polished, mounted in resin and etched with Vilella reagent to reveal the nitrided case. Nitrided structure was also analyzed with XRD. Erosion/Corrosion was tested against sea water and sand flux, and corrosion in a salt spray fog (ASTM B117). All nitrided samples presented high hardness. Samples nitrided at 390 deg C with different nitrogen partial pressure showed similar erosion resistance against water and sand flux. The erosion resistance of the nitrided samples at 500 deg C was the highest and XRD revealed nitrides. Corrosion resistance, on the contrary, was diminished; the samples suffered of general corrosion during the salt spray fog test. (author)

  6. Effect of HCl pre-treatment on corrosion resistance of cerium-based conversion coatings on magnesium and magnesium alloys

    International Nuclear Information System (INIS)

    Brunelli, Katya; Dabala, Manuele; Calliari, Irene; Magrini, Maurizio

    2005-01-01

    The corrosion protection afforded by a cerium conversion coating, formed by immersion in a solution containing rare earth salt and hydrogen peroxide, on pure magnesium and two magnesium alloys, AZ91 and AM50, has been studied. The effect of HCl pre-treatments on the morphology and on the corrosion resistance of the cerium conversion layer was investigated. A thicker and more homogeneous distribution of the conversion coating was obtained when the sample surface was pre-treated with acid. Higher amounts of cerium on the surface of the pre-treated samples were detected. The cerium conversion coating increased the corrosion resistance of the alloys because it ennobled the corrosion potential and decreased both the anodic and cathodic current. The acid pre-treatment further increased the corrosion resistance of the coated alloys. After five days of immersion in chloride environment the untreated samples showed localized corrosion while the chemical conversion coated samples appeared unaffected

  7. Highly corrosion resistant zirconium based alloy for reactor structural material

    International Nuclear Information System (INIS)

    Ito, Yoichi.

    1996-01-01

    The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

  8. Corrosive wear. Evaluation of wear and corrosive resistant materials; Noetningskorrosion. Utvaerdering av noetnings- och korrosionsbestaendiga material

    Energy Technology Data Exchange (ETDEWEB)

    Persson, H.; Hjertsen, D.; Waara, P.; Prakash, B.; Hardell, J.

    2007-12-15

    With a new purchase of a waste conveyer screw at hand, for the 'A-warehouse' at the combined power and heating plant at E.ON Norrkoeping, the request for improved construction materials was raised. The previous screw required maintenance with very short intervals due to the difficult operation conditions. With the new screw the expectation is to manage 6 months of operation without interruption. The environment for the screw has two main components that sets the demand on the materials, on one hand the corrosive products that comes along and which forms at digestion of the waste and on the other hand the abrasive content in the waste. The term of the mechanism is wear-corrosion and can give considerably higher material loss than the two mechanisms wear and corrosion separately. Combination of a strong corrosive environment together with extensive wear is something that we today have limited knowledge about. The overall objective of the project has been to establish better wear and corrosive resistant construction materials for a waste conveyer screw that will lead to reduced operational disturbance costs. The evaluation has been performed in both controlled laboratory environments and in field tests, which has given us a better understanding of what materials are more suitable in this tough environment and has given us a tool for future predictions of the wear rate of the different material. The new conveyer screw, installed in February 2007 and with which the field test have been performed, has considerably reduced the wear of the construction and the target of 6 month maintenance-free operation is met with this screw for all the evaluated materials. The wear along the screw varies very much and with a clear trend for all the materials to increase towards the feeding direction of the screw. As an example, the wear plate SS2377 (stainless duplex steel) has a useful life at the most affected areas that is calculated to be 1077 days of operation with the

  9. A Comparative Study of the Microstructure, Mechanical Properties and Corrosion Resistance of Ni- or Fe- Based Composite Coatings by Laser Cladding

    Science.gov (United States)

    Wan, M. Q.; Shi, J.; Lei, L.; Cui, Z. Y.; Wang, H. L.; Wang, X.

    2018-04-01

    Ni- and Fe-based composite coatings were laser cladded on 40Cr steel to improve the surface mechanical property and corrosion resistance, respectively. The microstructure and phase composition were analyzed by x-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) equipped with an energy-dispersive spectrometer (EDS). The micro-hardness, tribological properties and electrochemical corrosion behavior of the coatings were evaluated. The results show that the thickness of both the coatings is around 0.7 mm, the Ni-based coating is mainly composed of γ-(Ni, Fe), FeNi3, Ni31Si12, Ni3B, CrB and Cr7C3, and the Fe-based coating is mainly composed of austenite and (Fe, Cr)7C3. Micro-hardness of the Ni-based composite coating is about 960 HV0.3, much higher than that of Fe-based coating (357.4 HV0.3) and the 40Cr substrate (251 HV0.3). Meanwhile, the Ni-based composite coating possesses better wear resistance than the Fe-based coating validated by the worn appearance and the wear loss. Electrochemical results suggested that Ni-based coating exhibited better corrosion resistance than the Fe-based coating. The 40Cr substrate could be well protected by the Ni-based coating.

  10. Effect of Bi on the corrosion resistance of zirconium alloys

    International Nuclear Information System (INIS)

    Yao Meiyi; Zhou Bangxin; Li Qiang; Zhang Weipeng; Zhu Li; Zou Linghong; Zhang Jinlong; Peng Jianchao

    2014-01-01

    In order to investigate systematically the effect of Bi addition on the corrosion resistance of zirconium alloys, different zirconium-based alloys, including Zr-4 (Zr-l.5Sn-0.2Fe-0.1Cr), S5 (Zr-0.8Sn-0.35Nb-0.4Fe-0.1Cr), T5 (Zr-0.7Sn-l.0Nb-0.3Fe-0.1Cr) and Zr-1Nb, were adopted to prepare the zirconium alloys containing Bi of 0∼0.5% in mass fraction. These alloys were denoted as Zr-4 + xBi, S5 + xBi, T5 + xBi and Zr-1Nb + xBi, respectively. The corrosion behavior of these specimens was investigated by autoclave testing in lithiated water with 0.01 M LiOH or deionized water at 360 ℃/18.6 MPa and in superheated steam at 400 ℃/10.3 MPa. The microstructure of the alloys was examined by TEM and the second phase particles (SPPs) were analyzed by EDS. Microstructure observation shows that the addition of Bi promotes the precipitation of Sn as second phase particles (SPPs) because Sn is in solid solution in α-Zr matrix in Zr-4, S5 and T5 alloys. The concentration of Bi dissolved in α-Zr matrix increase with the increase of Nb in the alloys, and the excess Bi precipitates as Bi-containing SPPs. The corrosion results show that the effect of Bi addition on the corrosion behavior of different zirconium-based alloys is very complicated, depending on their compositions and corrosion conditions. In the case of higher Bi concentration in α-Zr, the zirconium alloys exhibit better corrosion resistance. However, in the case of precipitation of Bi-containing SPPs, the corrosion resistance gets worse. This indicates that the solid solution of Bi in α-Zr matrix can improve the corrosion resistance, while the precipitation of the Bi-containing SPPs is harmful to the corrosion resistance. (authors)

  11. Study of corrosion resistance properties of nitrided carbon steel using radiofrequency N{sub 2}/H{sub 2} cold plasma process

    Energy Technology Data Exchange (ETDEWEB)

    Bouanis, F.Z. [Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Jama, C., E-mail: charafeddine.jama@ensc-lille.f [Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Bentiss, F. [Laboratoire de Chimie de Coordination et d' Analytique, Faculte des Sciences, Universite Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)

    2010-10-15

    C38 carbon steel have been plasma-nitrided using a radiofrequency cold plasma discharge treatment in order to investigate the influence of gas composition on corrosion behaviour of nitrided substrates. The investigated C38 steel was nitrided by a RF plasma discharge treatment using two different gas mixtures (75% N{sub 2}/25% H{sub 2} and 25% N{sub 2}/75% H{sub 2}) at different times of plasma-treatment on non-heated substrates. Electron Probe Microanalysis (EPMA) showed that the nitrided layer formed using 75% N{sub 2}/25% H{sub 2} gas mixture was thicker compared to those formed in the case of 25% N{sub 2}/75% H{sub 2} or pure N{sub 2}. The modifications of the corrosion resistance characteristics of plasma-nitrided C38 steel in 1 M HCl solution were investigated by weight loss measurements and ac impedance technique. The results obtained from these two evaluation methods were in good agreement. It was shown that the nitriding treatment in both cases (75% N{sub 2}/25% H{sub 2} and 25% N{sub 2}/75% H{sub 2}) improves the corrosion resistance of investigated carbon steel, while the better performance is obtained for the 75% N{sub 2}/25% H{sub 2} gas mixture. X-ray photoelectron spectroscopy (XPS) was carried out before and after immersion in corrosive medium in order to establish the mechanism of corrosion inhibition using N{sub 2}/H{sub 2} cold plasma nitriding process.

  12. Corrosion Resistant Coatings for High Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Besman, T.M.; Cooley, K.M.; Haynes, J.A.; Lee, W.Y.; Vaubert, V.M.

    1998-12-01

    Efforts to increase efficiency of energy conversion devices have required their operation at ever higher temperatures. This will force the substitution of higher-temperature structural ceramics for lower temperature materials, largely metals. Yet, many of these ceramics will require protection from high temperature corrosion caused by combustion gases, atmospheric contaminants, or the operating medium. This paper discusses examples of the initial development of such coatings and materials for potential application in combustion, aluminum smelting, and other harsh environments.

  13. 219-S CORROSION STUDY

    International Nuclear Information System (INIS)

    DIVINE, J.R.; PARSONS, G.L.

    2008-01-01

    A minor leak was detected in a drain line for Hood 2B located in the 222-S Laboratory. The line transfers radioactive waste, spent analytical standards, and chemicals used in various analytical procedures. Details are in the report provided by David Comstock, 2B NDE June 2008, work package LAB-WO-07-2012. Including the noted leak, the 222-S Laboratory has experienced two drain line leaks in approximately the last two years of operation. As a consequence, CH2M HILL Hanford Group, Inc. (CH2M HILL) requested the support of ChemMet, Ltd., PC (ChemMet) at the Hanford Site 222-S Laboratory. The corrosion expertise from ChemMet was required prior to preparation of a compatibility assessment for the 222-S Laboratory waste transfer system to assure the expected life of the piping system is extended as much as practicable. The system includes piping within the 222-S Laboratory and the 219-S Waste Storage and Transfer Facility and Operations Process. The ChemMet support was required for an assessment by 222-S staff to analyze what improvements to operational activities may be implemented to extend the tank/piping system life. This assessment will include a summary of the various material types, age, and locations throughout the facility. The assessment will also include a discussion of materials that are safe for drain line disposal on a regular basis, materials that are safe for disposal on a case-by-case basis including specific additional requirements such as flushing, neutralization to a specific pH, and materials prohibited from disposal. The assessment shall include adequate information for 222-S Laboratory personnel to make informed decisions in the future disposal of specific material types by discussing types of compatibility of system materials and potential wastes. The assessment is expected to contain some listing of acceptable waste materials but is not anticipated to be a complete or comprehensive list. Finally the assessment will encompass a brief discussion of

  14. Corrosion resistance of a copper canister for spent nuclear fuel

    International Nuclear Information System (INIS)

    1983-04-01

    The report presents an evaluation of copper as canister material for spent nuclear fuel. The evaluation is made from the viewpoint of corrosion and applies to a concept of 1977. Supplementary corrosion studies have been performed. The report includes 9 appendices which deal with experimental data. (G.B.)

  15. Investigation on the corrosion resistance of zirconium in nitric acid

    International Nuclear Information System (INIS)

    Fauvet, P.; Mur, P.

    1990-01-01

    Zirconium in nitric solutions exhibits an excellent corrosion resistance in the passive state, and a mediocre corrosion resistance in the unpassive state with risk of stress corrosion cracking. Results of the influence of some parameters (medium, potential, temperature, stress, friction, metallurgical structure and surface state) on zirconium passivation are presented. Zirconium remains passive in a large range of HNO 3 concentration (at least up to 14.4N), in the presence of oxidizing ions (Cr 4 , Ce 4 ), in a spent fuel dissolution solution. Zirconium is depassived by friction at high speed and pressure, by platinum coupling in boiling 14.4N HNO 3 with or without stress, or by imposed deformation speed under high potential. (A.B.)

  16. Corrosion-resistant, electrically-conductive plate for use in a fuel cell stack

    Science.gov (United States)

    Carter, J David [Bolingbrook, IL; Mawdsley, Jennifer R [Woodridge, IL; Niyogi, Suhas [Woodridge, IL; Wang, Xiaoping [Naperville, IL; Cruse, Terry [Lisle, IL; Santos, Lilia [Lombard, IL

    2010-04-20

    A corrosion resistant, electrically-conductive, durable plate at least partially coated with an anchor coating and a corrosion resistant coating. The corrosion resistant coating made of at least a polymer and a plurality of corrosion resistant particles each having a surface area between about 1-20 m.sup.2/g and a diameter less than about 10 microns. Preferably, the plate is used as a bipolar plate in a proton exchange membrane (PEMFC) fuel cell stack.

  17. Corrosion resistance characteristics of stamped and hydroformed proton exchange membrane fuel cell metallic bipolar plates

    Energy Technology Data Exchange (ETDEWEB)

    Dundar, F. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Department of Materials Science and Engineering, Gebze Institute of Technology (Turkey); Dur, Ender; Koc, M. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Mahabunphachai, S. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); National Metal and Materials Technology Center (MTEC), Pathumthani (Thailand)

    2010-06-01

    Metallic bipolar plates have several advantages over bipolar plates made from graphite and composites due to their high conductivity, low material and production costs. Moreover, thin bipolar plates are possible with metallic alloys, and hence low fuel cell stack volume and mass are. Among existing fabrication methods for metallic bipolar plates, stamping and hydroforming are seen as prominent approaches for mass production scales. In this study, the effects of important process parameters of these manufacturing processes on the corrosion resistance of metallic bipolar plates made of SS304 were investigated. Specifically, the effects of punch speed, pressure rate, stamping force and hydroforming pressure were studied as they were considered to inevitably affect the bipolar plate micro-channel dimensions, surface topography, and hence the corrosion resistance. Corrosion resistance under real fuel cell conditions was examined using both potentiodynamic and potentiostatic experiments. The majority of the results exhibited a reduction in the corrosion resistance for both stamped and hydroformed plates when compared with non-deformed blank plates of SS304. In addition, it was observed that there exist an optimal process window for punch speed in stamping and the pressure rate in hydroforming to achieve improved corrosion resistance at a faster production rate. (author)

  18. Influence of surface condition on the corrosion resistance of copper alloy condenser tubes in sea water

    Energy Technology Data Exchange (ETDEWEB)

    Sato, S; Nagata, K; Yamauchi, S

    1979-07-01

    Investigation was made on the influence of various surface conditions of aluminum brass tube. The corrosion behavior of aluminum brass tube, with nine kinds of surface conditions, was studied in stagnant 0.1N NaHCo/sub 3/ solution and flowing sea water (natural, Fe/sup + +/ containing and S/sup - -/ containing water). Surface treatments investigated contained bright annealing, special annealing to form carbon film, hot oxidizing and pickling. Anodic polarization measurements in 0.1N NaHCO/sub 3/ solution showed that the oxidized surface was superior and that the pickled surface was inferior. However, relation between these characteristics and corrosion resistance in sea water has not been established. Electrochemical characteristics in flowing sea water were dependent on the surface conditions in the very beginning of immersion time; nobler corrosion potential for the surface with carbon film, higher polarization resistance for the bright annealed and the oxidized surface, and faster decrease of polarization resistance in S/sup - -/ containing sea water for the pickled surface. However, these differences disappeared in the immersion time of only 2 to 7 days. It was revealed, by the statistical analysis on the corrosion depth in corrosion test in flowing sea water and in jet impingement test, that the corrosion behavior was not influenced by surface conditions, but was significantly influenced by quality of sea water and sponge ball cleaning. Sulfide ion of 0.05 ppm caused severe pitting corrosion, and sponge ball cleaning of 5 chances a week caused erosion corrosion. From above results, it was concluded that surface conditions of aluminum brass were not important to sea water corrosion, and that quality of sea water and operating condition such as sponge ball cleaning were more significant.

  19. Anodising and corrosion resistance of AA 7050 friction stir welds

    International Nuclear Information System (INIS)

    Atz Dick, Pedro; Knörnschild, Gerhard H.; Dick, Luís F.P.

    2017-01-01

    Highlights: • Sulphuric Anodizing films of AA7050 friction stir welds are 25% thinner on the nugget zone. • Semicoherent MgZn_2 precipitates locally pin the formation of anodic oxide film. • Coarse Al_7Cu_2Fe precipitates anodize irregularly and produces locally thicker films. • Localized corrosion occurs preferentially on the nugget zone and is related to the thinner oxide film and irregular anodizing on stirring voids. - Abstract: The influence of friction stir welding on the sulphuric anodising and corrosion of AA7050 was studied in 0.1 M NaCl by the scanning vibrating electrode technique under simultaneous polarization. The oxide films obtained were characterized by scanning electron microscopy. The porous oxide films are up to 25% thicker on the thermomechanically and heat affected zones and 25% thinner on the nugget. This thinner defective oxide film explains the lower pitting resistance of the nugget zone. Individual pit current transients were indirectly determined from current maps. However, the calculated values are lower than expected, due to underestimation of electrolyte conductivity near pits.

  20. Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

    Directory of Open Access Journals (Sweden)

    Beata KUCHARSKA

    2016-05-01

    Full Text Available Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particles (low concentration 5 g/L. The process has been carried out with mechanical and ultrasonic agitation. The Ni/Al2O3 nanocomposite coatings were characterized by SEM, XRD and TEM techniques. In order to evaluate corrosion resistance of produced coatings, the corrosion studies have been carried out by the potentiodynamic method in a 0.5 M NaCl solution. The corrosion current, corrosion potential and corrosion rate were determined. Investigations of the morphology, topography and corrosion damages of the produced surface layers were performed by scanning microscope techniques. DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7407

  1. Effect of temperature on structure and corrosion resistance for ...

    Indian Academy of Sciences (India)

    The effect of plating temperatures between 60 and 90◦C on structure and corrosion resistance for elec- troless NiWP coatings ..... which helps to form fine grain. At 80 .... [23] Zhang W X, Jiang Z H, Li G Y and Jiang Q 2008 Surf. Coat. Technol.

  2. High strength corrosion-resistant zirconium aluminum alloys

    International Nuclear Information System (INIS)

    Schulson, E.M.; Cameron, D.J.

    1976-01-01

    A zirconium-aluminum alloy is described possessing superior corrosion resistance and mechanical properties. This alloy, preferably 7.5-9.5 wt% aluminum, is cast, worked in the Zr(Al)-Zr 2 Al region, and annealed to a substantially continuous matrix of Zr 3 Al. (E.C.B.)

  3. Ion implanting ferrous metals to improve corrosion resistance

    International Nuclear Information System (INIS)

    Dearnaley, G.; Goode, P.D.

    1981-01-01

    A process is described for the treatment of a surface of a ferrous article to improve its corrosion resistance, wherein the surface is subjected to ion bombardment at a temperature above one hundred degrees centigrade in an evacuated enclosure which contains a residual quantity of gaseous oxygen. (author)

  4. Structural Characterization of Highly Corrosion-resistant Steel

    Czech Academy of Sciences Publication Activity Database

    Lančok, Adriana; Kmječ, T.; Štefánik, M.; Sklenka, L.; Miglierini, M.

    2015-01-01

    Roč. 88, č. 4 (2015), s. 355-361 ISSN 0011-1643 R&D Projects: GA ČR(CZ) GA14-12449S Institutional support: RVO:61388980 Keywords : Mossbauer spectroscopy * corrosion-resistant steel * LC200 * CEMS Subject RIV: CA - Inorganic Chemistry Impact factor: 0.732, year: 2015

  5. Electrolytic deposition and corrosion resistance of Zn–Ni coatings

    Indian Academy of Sciences (India)

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, ...

  6. Mathematical modeling for corrosion environment estimation based on concrete resistivity measurement directly above reinforcement

    International Nuclear Information System (INIS)

    Lim, Young-Chul; Lee, Han-Seung; Noguchi, Takafumi

    2009-01-01

    This study aims to formulate a resistivity model whereby the concrete resistivity expressing the environment of steel reinforcement can be directly estimated and evaluated based on measurement immediately above reinforcement as a method of evaluating corrosion deterioration in reinforced concrete structures. It also aims to provide a theoretical ground for the feasibility of durability evaluation by electric non-destructive techniques with no need for chipping of cover concrete. This Resistivity Estimation Model (REM), which is a mathematical model using the mirror method, combines conventional four-electrode measurement of resistivity with geometric parameters including cover depth, bar diameter, and electrode intervals. This model was verified by estimation using this model at areas directly above reinforcement and resistivity measurement at areas unaffected by reinforcement in regard to the assessment of the concrete resistivity. Both results strongly correlated, proving the validity of this model. It is expected to be applicable to laboratory study and field diagnosis regarding reinforcement corrosion. (author)

  7. Corrosion studies on PREPP waste form

    International Nuclear Information System (INIS)

    Welch, J.M.; Neilson, R.M. Jr.

    1984-05-01

    Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

  8. Effect of Plasma Nitriding Process Conditions on Corrosion Resistance of 440B Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Łępicka Magdalena

    2014-09-01

    Full Text Available Martensitic stainless steels are used in a large number of various industrial applications, e.g. molds for plastic injections and glass moldings, automotive components, cutting tools, surgical and dental instruments. The improvement of their tribological and corrosion properties is a problem of high interest especially in medical applications, where patient safety becomes a priority. The paper covers findings from plasma nitrided AISI 440B (PN-EN or DIN X90CrMoV18 stainless steel corrosion resistance studies. Conventionally heat treated and plasma nitrided in N2:H2 reaction gas mixture (50:50, 65:35 and 80:20, respectively in two different temperature ranges (380 or 450°C specimens groups were examined. Microscopic observations and electrochemical corrosion tests were performed using a variety of analytical techniques. As obtained findings show, plasma nitriding of AISI 440B stainless steel, regardless of the process temperature, results in reduction of corrosion current density. Nevertheless, applying thermo-chemical process which requires exceeding temperature of about 400°C is not recommended due to increased risk of steel sensitization to intergranular and stress corrosion. According to the results, material ion nitrided in 450°C underwent leaching corrosion processes, which led to significant disproportion in chemical composition of the corroded and corrosion-free areas. The authors suggest further research into corrosion process of plasma nitrided materials and its degradation products.

  9. Effects of grain size on the corrosion resistance of pure magnesium by cooling rate-controlled solidification

    Science.gov (United States)

    Liu, Yichi; Liu, Debao; You, Chen; Chen, Minfang

    2015-09-01

    The aim of this study was to investigate the effect of grain size on the corrosion resistance of pure magnesium developed for biomedical applications. High-purity magnesium samples with different grain size were prepared by the cooling rate-controlled solidification. Electrochemical and immersion tests were employed to measure the corrosion resistance of pure magnesium with different grain size. The electrochemical polarization curves indicated that the corrosion susceptibility increased as the grain size decrease. However, the electrochemical impedance spectroscopy (EIS) and immersion tests indicated that the corrosion resistance of pure magnesium is improved as the grain size decreases. The improvement in the corrosion resistance is attributed to refine grain can produce more uniform and density film on the surface of sample.

  10. Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo [School of Mechanical Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Kim, Dong Rip, E-mail: dongrip@hanyang.ac.kr [School of Mechanical Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Institute of Nano Science and Technology, Hanyang University, Seoul 133-791 (Korea, Republic of)

    2015-06-15

    Graphical abstract: - Highlights: • Cerium oxide nanorods were uniformly grown on diverse substrates. • Changes in growth conditions led to morphology evolution of cerium oxide nanostructures. • The grown cerium oxide nanostructures were single or poly crystalline. • Direct growth of cerium oxide nanorods made the diverse substrates superhydrophobic and anti-corrosive without any surface modifiers. - Abstract: Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields.

  11. Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

    International Nuclear Information System (INIS)

    Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo; Kim, Dong Rip

    2015-01-01

    Graphical abstract: - Highlights: • Cerium oxide nanorods were uniformly grown on diverse substrates. • Changes in growth conditions led to morphology evolution of cerium oxide nanostructures. • The grown cerium oxide nanostructures were single or poly crystalline. • Direct growth of cerium oxide nanorods made the diverse substrates superhydrophobic and anti-corrosive without any surface modifiers. - Abstract: Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields

  12. Prediction of microsegregation and pitting corrosion resistance of austenitic stainless steel welds by modelling

    Energy Technology Data Exchange (ETDEWEB)

    Vilpas, M. [VTT Manufacturing Technology, Espoo (Finland). Materials and Structural Integrity

    1999-07-01

    The present study focuses on the ability of several computer models to accurately predict the solidification, microsegregation and pitting corrosion resistance of austenitic stainless steel weld metals. Emphasis was given to modelling the effect of welding speed on solute redistribution and ultimately to the prediction of weld pitting corrosion resistance. Calculations were experimentally verified by applying autogenous GTA- and laser processes over the welding speed range of 0.1 to 5 m/min for several austenitic stainless steel grades. Analytical and computer aided models were applied and linked together for modelling the solidification behaviour of welds. The combined use of macroscopic and microscopic modelling is a unique feature of this work. This procedure made it possible to demonstrate the effect of weld pool shape and the resulting solidification parameters on microsegregation and pitting corrosion resistance. Microscopic models were also used separately to study the role of welding speed and solidification mode in the development of microsegregation and pitting corrosion resistance. These investigations demonstrate that the macroscopic model can be implemented to predict solidification parameters that agree well with experimentally measured values. The linked macro-micro modelling was also able to accurately predict segregation profiles and CPT-temperatures obtained from experiments. The macro-micro simulations clearly showed the major roles of weld composition and welding speed in determining segregation and pitting corrosion resistance while the effect of weld shape variations remained negligible. The microscopic dendrite tip and interdendritic models were applied to welds with good agreement with measured segregation profiles. Simulations predicted that weld inhomogeneity can be substantially decreased with increasing welding speed resulting in a corresponding improvement in the weld pitting corrosion resistance. In the case of primary austenitic

  13. Study on Corrosion of Materials by Fluoric Acid and Silicofluoric Acid

    International Nuclear Information System (INIS)

    Park, Kun You; Kwon, Yeong Soo; Kuk, Myung Ho; Kim, Myun Sup

    1986-01-01

    The corrosion properties of 304 Stainless steel, Cupro-nickel, NiCrMo alloy in hydrofluoric acid and silicofluoric acid has been studied. The corrosion resistance of NiCrMo alloy and Cupro-nickel in hydrofluoric acid or mixed acid of hydrofluoric and sulfuric acid is excellent. Because of lower corrosion resistance of 304 Stainless steel, it would not be used for these corrosion resistant materials. The corrosion activation energy of 304 Stainless steel, Cupro-nickel and NiCrMo alloy in 40% HF solution are 42.7, 58.9 and 89.7 kJ/mol, respectively. By these values, it is assumed that the corrosion rate determining step is the chemical reaction on surface of metals. In the plastics, Teflon and polychloro tetrafluoroethylene are most excellent for corrosion resistance in hydrofluoric acid

  14. FY 1998 annual report on the study on development of corrosion-resistant ceramic materials for garbage incinerators; 1998 nendo gomi shori shisetsuyo taishoku ceramics zairyo no kaihatsu ni kansuru kenkyu chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Described herein are the FY 1988 results of development of corrosion-resistant ceramic materials for garbage incinerators. Residue released when porcelain stocks are collected is selected as the inexpensive stock for SiO{sub 2}-Al{sub 2}O{sub 3}-based refractory materials. It is incorporated with carbon black and reduced at 1,200 to 1,500 degrees C in a nitrogen atmosphere. Synthesis of the target Si-Al-C-N-O-based compound succeeds in the presence of a solid catalyst, but it is a fine powder, and hence that of the massive compound fails. The commercial ceramic materials and new refractory materials, made on a trial basis, are evaluated for their resistance to corrosion using fry ashes collected from a commercial incinerator. These ashes are higher in melting point, more viscous, holding a larger quantity of attached slag and more corrosive than synthetic ashes. These materials are corroded acceleratedly as temperature increases to 1,200 degrees C or higher, more noted with the ceramic materials than with the refractory materials. Oxidation and melting characteristics of the molten slag affect corrosion of some materials. Use of the graphite-based material shall be limited to a section below the slag surface, where graphite is oxidized to a smaller extent. The MgO-based material is promising. The Al{sub 2}O{sub 3}-Cr{sub 2}O{sub 3}-based material is more promising than any other material developed in this study. Their bending strength before and after the corrosion test is measured at normal temperature to 1,700 degrees C, to investigate their deterioration by high temperature and corrosion. (NEDO)

  15. Corrosion resistance of zirconium: general mechanisms, behaviour in nitric acid

    International Nuclear Information System (INIS)

    Pinard Legry, G.

    1990-01-01

    Corrosion resistance of zirconium results from the strong affinity of this metal for oxygen; as a result a thin protective oxide film is spontaneously formed in air or aqueous media, its thickness and properties depending on the physicochemical conditions at the interface. This film passivates the underlying metal but obviously if the passive film is partially or completely removed, localised or generalised corrosion phenomena will occur. In nitric acid, this depassivation may be chemical (fluorides) or mechanical (straining, creep, fretting). In these cases it is useful to determine the physicochemical conditions (concentration, temperature, potential, stress) which will have to be observed to use safely zirconium and its alloys in nitric acid solutions [fr

  16. PM alloy 625M for high strength corrosion resistant applications

    International Nuclear Information System (INIS)

    Rizzo, F.J.; Floreen, S.

    1997-06-01

    In applications where the combination of high strength and good corrosion resistance are required, there have been only a few alloys of choice. A new powder metallurgy alloy has been developed, PM 625M, a niobium modification of Alloy 625, as a material to fill this need. One area of particular interest is the nuclear power industry, where many problems have been encountered with bolts, springs, and guidepins. Mechanical properties and stress corrosion cracking data of PM 625M are presented in this paper

  17. Metal Matrix Composite Coatings of Cupronickel Embedded with Nanoplatelets for Improved Corrosion Resistant Properties

    Directory of Open Access Journals (Sweden)

    Casey R. Thurber

    2018-01-01

    Full Text Available The deterioration of metals under the influence of corrosion is a costly problem faced by many industries. Therefore, particle-reinforced composite coatings are being developed in different technological fields with high demands for corrosion resistance. This work studies the effects of nanoplatelet reinforcement on the durability, corrosion resistance, and mechanical properties of copper-nickel coatings. A 90 : 10 Cu-Ni alloy was coelectrodeposited with nanoplatelets of montmorillonite (Mt embedded into the metallic matrix from electrolytic baths containing 0.05, 0.10, and 0.15% Mt. X-ray diffraction of the coatings indicated no disruption of the crystal structure with addition of the nanoplatelets into the alloy. The mechanical properties of the coatings improved with a 17% increase in hardness and an 85% increase in shear adhesion strength with nanoplatelet incorporation. The measured polarization resistance increased from 11.77 kΩ·cm2 for pure Cu-Ni to 33.28 kΩ·cm2 for the Cu-Ni-0.15% Mt coating after soaking in a simulated seawater environment for 30 days. The incorporation of montmorillonite also stabilized the corrosion potential during the immersion study and increased resistance to corrosion.

  18. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  19. Enhancing corrosion resistance of reinforced concrete structures with hybrid fiber reinforced concrete

    International Nuclear Information System (INIS)

    Blunt, J.; Jen, G.; Ostertag, C.P.

    2015-01-01

    Highlights: • Reinforced concrete beams were subjected to cyclic flexural loading. • Hybrid fiber reinforced composites were effective in reducing corrosion rates. • Crack resistance due to fibers increased corrosion resistance of steel rebar. • Galvanic corrosion measurements underestimated corrosion rates. • Polarization resistance measurements predicted mass loss more accurately. - Abstract: Service loads well below the yield strength of steel reinforcing bars lead to cracking of reinforced concrete. This paper investigates whether the crack resistance of Hybrid Fiber Reinforced Concrete (HyFRC) reduces the corrosion rate of steel reinforcing bars in concrete after cyclic flexural loading. The reinforcing bars were extracted to examine their surface for corrosion and compare microcell and macrocell corrosion mass loss estimates against direct gravimetric measurements. A delay in corrosion initiation and lower active corrosion rates were observed in the HyFRC beam specimens when compared to reinforced specimens containing plain concrete matrices cycled at the same flexural load

  20. The Enhancement of Mg Corrosion Resistance by Alloying Mn and Laser-Melting

    Directory of Open Access Journals (Sweden)

    Youwen Yang

    2016-03-01

    Full Text Available Mg has been considered a promising biomaterial for bone implants. However, the poor corrosion resistance has become its main undesirable property. In this study, both alloying Mn and laser-melting were applied to enhance the Mg corrosion resistance. The corrosion resistance, mechanical properties, and microstructure of rapid laser-melted Mg-xMn (x = 0–3 wt % alloys were investigated. The alloys were composed of dendrite grains, and the grains size decreased with increasing Mn. Moreover, Mn could dissolve and induce the crystal lattice distortion of the Mg matrix during the solidification process. Mn ranging from 0–2 wt % dissolved completely due to rapid laser solidification. As Mn contents further increased up to 3 wt %, a small amount of Mn was left undissolved. The compressive strength of Mg-Mn alloys increased first (up to 2 wt % and then decreased with increasing Mn, while the hardness increased continuously. The refinement of grains and the increase in corrosion potential both made contributions to the enhancement of Mg corrosion resistance.

  1. Selection of Corrosion Resistant Materials for Nuclear Waste Repositories

    International Nuclear Information System (INIS)

    R.B. Rebak

    2006-01-01

    Several countries are considering geological repositories to dispose of nuclear waste. The environment of most of the currently considered repositories will be reducing in nature, except for the repository in the US, which is going to be oxidizing. For the reducing repositories, alloys such as carbon steel, stainless steels and titanium are being evaluated. For the repository in the US, some of the most corrosion resistant commercially available alloys are being investigated. This paper presents a summary of the behavior of the different materials under consideration for the repositories and the current understanding of the degradation modes of the proposed alloys in ground water environments from the point of view of general corrosion, localized corrosion and environmentally assisted cracking

  2. Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

    Energy Technology Data Exchange (ETDEWEB)

    Aghion, E., E-mail: egyon@bgu.ac.il; Perez, Y.

    2014-10-15

    Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

  3. Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study.

    Science.gov (United States)

    Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2016-03-01

    An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

  4. In-vitro evaluation of corrosion resistance of nitrogen ion implanted titanium simulated body fluid

    International Nuclear Information System (INIS)

    Subbaiyan, M.; Sundararajian, T.; Rajeswari, S.; Kamachi Mudali, U.; Nair, K.G.M.; Thampi, N.S.

    1997-01-01

    Titanium and its alloy Ti6Al4V enjoy widespread use in various biomedical applications because of favourable local tissue response, higher corrosion resistance and fatigue strength than the stainless steels and cobalt-chromium alloy previously used. The study reported in this paper aims to optimize the conditions of nitrogen ion implantation on commercially pure titanium and to correlate the implantation parameters to the corrosion resistance. X-ray photoelectron spectroscopy was used to analyse surface concentration and the implantation processes. An improvement in the electrochemical behaviour of the passive film was shown to occur with nitrogen ion implantation on titanium, in simulated body fluids. (UK)

  5. Risk Based Corrosion Studies at SRS

    International Nuclear Information System (INIS)

    Hoffman, E.

    2010-01-01

    TYPE I and II (ASTM 285-B) - Experienced stress corrosion cracking (SCC), 2 have been closed; 22 scheduled for closure by 2017, and No active leak sites today. TYPE III (ASTM A516-70 and A537 Class I) - Post-fabrication relief of weld residual stresses, Improved resistance to SCC and brittle fracture, No leakage history, and Receives new waste. The objectives are to utilize statistical methods to reduce conservatism in current chemistry control program; and express nitrite inhibitor limits in terms of pitting risk on waste tank steel. Conclusions are: (1) A statistically designed experimental study has been undertaken to improve the effectiveness of the minimum nitrite concentrations to inhibit pitting corrosion; (2) Mixture/amount model supports that pitting depends on the ratio of aggressive to inhibitive anions, as well as the concentration of each species; (3) Secondary aggressive species, Cl - and SO 4 2- , significantly effect the corrosion response; and (4) Results support the reduction of the chemistry control nitrite inhibitor concentrations in the regime of 0.8-1.0 M nitrate.

  6. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)

    2017-02-01

    Highlights: • N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the austenite. • Secondary austenite had higher Ni but lower Cr and Mo than primary austenite. • Pitting corrosion preferentially occurred at secondary austenite and Cr{sub 2}N. • Adding N{sub 2} in shielding gas improved pitting corrosion resistance of GTAW joint. • E2209T{sub 1} weld metal had very poor pitting corrosion resistance due to inclusions. - Abstract: The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N{sub 2} in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr{sub 2}N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitrogen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T{sub 1}). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential

  7. Corrosion resistance of ceramic materials in pyrochemical reprocessing atmosphere by using molten salt for spent nuclear oxide fuel. Corrosion research under chlorine gas condition

    International Nuclear Information System (INIS)

    Takeuchi, Masayuki; Hanada, Keiji; Koizumi, Tsutomu; Aose, Shinichi; Kato, Toshihiro

    2002-12-01

    Pyrochemical reprocessing using molten salts (RIAR process) has been recently developed for spent nuclear oxide fuel and discussed in feasibility study. It is required to improve the corrosion resistance of equipments such as electrolyzer because the process is operated in severe corrosion environment. In this study, the corrosion resistance of ceramic materials was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas condition. And further consideration about the effects of oxygen, carbon and main fission product's chlorides were evaluated in molten salt. The result of thermodynamic calculation shows most of ceramic oxides have good chemical stability on chlorine, oxygen and uranyl chloride, however the standard Gibb's free energies with carbon have negative value. On the other hand, eleven kinds of ceramic materials were examined by corrosion test, then silicon nitride, mullite and cordierite have a good corrosion resistance less than 0.1 mm/y. Cracks were not observed on the materials and flexural strength did not reduce remarkably after 480 hours test in molten salt with Cl 2 -O 2 bubbling. In conclusion, these three ceramic materials are most applicable materials for the pyrochemical reprocessing process with chlorine gas condition. (author)

  8. Impact of biofouling on corrosion resistance of reinforced concrete

    Digital Repository Service at National Institute of Oceanography (India)

    Patil, B.T.; Gajendragad, M.R.; Ranganna, G.; Wagh, A.B.; Sudhakaran, T.

    the structure from deterioration; a nonuniform deposit can lead to severe localized pitting corrosion. To study this cylindrical reinforced concrete electrodes were exposed to seawater. They were periodically removed and examined for the presence of fouling...

  9. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial; Estudo da resistencia a corrosao do aco inoxidavel ferritico AISI 444 para aplicacao como biomaterial

    Energy Technology Data Exchange (ETDEWEB)

    Marques, Rogerio Albuquerque

    2014-09-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  10. Corrosion resistance of titanium-containing dental orthodontic wires in fluoride-containing artificial saliva

    International Nuclear Information System (INIS)

    Lee, T.-H.; Wang, C.-C.; Huang, T.-K.; Chen, L.-K.; Chou, M.-Y.; Huang, H.-H.

    2009-01-01

    This study was to investigate the corrosion resistance of different Ti-containing dental orthodontic wires (including Ni-Ti, Ni-Ti-Cu, Ti-Mo-Zr-Sn, and Ti-Nb alloys) in acidic fluoride-containing artificial saliva using cyclic potentiodynamic polarization curve measurements. Different NaF concentrations (0%, 0.2%, and 0.5%), simulating the fluoride contents in commercial toothpastes, were added to the artificial saliva. Surface characterization was analyzed using X-ray photoelectron spectrometry. Cyclic potentiodynamic polarization curves showed that the presence of fluoride ions, especially 0.5% NaF, was detrimental to the protective ability of the TiO 2 -based film on the Ti-containing wires. This might lead to a decrease in the corrosion resistance of the tested alloys, i.e. an increase in the corrosion rate and anodic current density and a decrease in the passive film breakdown potential. Among the tested Ti-containing wires, the Ni-Ti and Ni-Ti-Cu wires containing mainly TiO 2 on surface film were more susceptible to fluoride-enhanced corrosion, while the Ti-Mo-Zr-Sn and Ti-Nb wires containing MoO 3 /ZrO 2 /SnO and Nb 2 O 5 , respectively, along with TiO 2 on surface film were pitting corrosion resistant and showed a lower susceptibility to fluoride-enhanced corrosion. The difference in corrosion resistance of the tested commercial Ti-containing dental orthodontic wires was significantly dependent on the passive film characteristics on wires' surface.

  11. Corrosion resistance of titanium-containing dental orthodontic wires in fluoride-containing artificial saliva

    Energy Technology Data Exchange (ETDEWEB)

    Lee, T.-H. [Institute of Medicine, Chung Shan Medical University, Taichung 402, Taiwan (China); Department of Dentistry, Chung Shan Medical University Hospital, Taichung 402, Taiwan (China); Wang, C.-C. [Department of Dental Laboratory Technology, Min-Hwei College of Health Care Management, Tainan County 736, Taiwan (China); Huang, T.-K. [College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Chen, L.-K. [Department of Dentistry, Taipei City Hospital, Taipei 115, Taiwan (China); Chou, M.-Y. [Institute of Medicine, Chung Shan Medical University, Taichung 402, Taiwan (China); Department of Dentistry, Chung Shan Medical University Hospital, Taichung 402, Taiwan (China); Huang, H.-H., E-mail: hhhuang@ym.edu.t [Department of Dentistry, Taipei City Hospital, Taipei 115, Taiwan (China); Department of Dentistry, National Yang-Ming University, Taipei 112, Taiwan (China); Institute of Oral Biology, National Yang-Ming University, Taipei 112, Taiwan (China)

    2009-11-20

    This study was to investigate the corrosion resistance of different Ti-containing dental orthodontic wires (including Ni-Ti, Ni-Ti-Cu, Ti-Mo-Zr-Sn, and Ti-Nb alloys) in acidic fluoride-containing artificial saliva using cyclic potentiodynamic polarization curve measurements. Different NaF concentrations (0%, 0.2%, and 0.5%), simulating the fluoride contents in commercial toothpastes, were added to the artificial saliva. Surface characterization was analyzed using X-ray photoelectron spectrometry. Cyclic potentiodynamic polarization curves showed that the presence of fluoride ions, especially 0.5% NaF, was detrimental to the protective ability of the TiO{sub 2}-based film on the Ti-containing wires. This might lead to a decrease in the corrosion resistance of the tested alloys, i.e. an increase in the corrosion rate and anodic current density and a decrease in the passive film breakdown potential. Among the tested Ti-containing wires, the Ni-Ti and Ni-Ti-Cu wires containing mainly TiO{sub 2} on surface film were more susceptible to fluoride-enhanced corrosion, while the Ti-Mo-Zr-Sn and Ti-Nb wires containing MoO{sub 3}/ZrO{sub 2}/SnO and Nb{sub 2}O{sub 5}, respectively, along with TiO{sub 2} on surface film were pitting corrosion resistant and showed a lower susceptibility to fluoride-enhanced corrosion. The difference in corrosion resistance of the tested commercial Ti-containing dental orthodontic wires was significantly dependent on the passive film characteristics on wires' surface.

  12. Corrosion study in molten fluoride salt

    International Nuclear Information System (INIS)

    Keny, S.J.; Kumbhar, A.G.; Rangarajan, S.; Gupta, V.K.; Maheshwari, N.K.; Vijayan, P.K.

    2013-01-01

    Corrosion behaviors of two alloys viz. Inconel 625 and Inconel 617 were tested in molten fluoride salts of lithium, sodium and potassium (FLiNaK) in the temperature range of 550-750 ℃ in a nickel lined Inconel vessel. Electrochemical polarization (Tafel plot) technique was used for this purpose. For both alloys, the corrosion rate was found to increase sharply beyond 650 ℃ . At 600 ℃ , Inconel 625 showed a decreasing trend in the corrosion rate over a period of 24 hours, probably due to changes in the surface conditions. After fifteen days, re-testing of Inconel 625 in the same melt showed an increase in the corrosion rate. Inconel 625 was found to be more corrosion resistant than Inconel 617. (author)

  13. IMPROVED CORROSION RESISTANCE OF ALUMINA REFRACTORIES

    Energy Technology Data Exchange (ETDEWEB)

    John P. Hurley; Patty L. Kleven

    2001-09-30

    The initial objective of this project was to do a literature search to define the problems of refractory selection in the metals and glass industries. The problems fall into three categories: Economic--What do the major problems cost the industries financially? Operational--How do the major problems affect production efficiency and impact the environment? and Scientific--What are the chemical and physical mechanisms that cause the problems to occur? This report presents a summary of these problems. It was used to determine the areas in which the EERC can provide the most assistance through bench-scale and laboratory testing. The final objective of this project was to design and build a bench-scale high-temperature controlled atmosphere dynamic corrosion application furnace (CADCAF). The furnace will be used to evaluate refractory test samples in the presence of flowing corrodents for extended periods, to temperatures of 1600 C under controlled atmospheres. Corrodents will include molten slag, steel, and glass. This test should prove useful for the glass and steel industries when faced with the decision of choosing the best refractory for flowing corrodent conditions.

  14. Prediction of Corrosion Resistance of Concrete Containing Natural Pozzolan from Compressive Strength

    Science.gov (United States)

    al-Swaidani, A. M.; Ismat, R.; Diyab, M. E.; Aliyan, S. D.

    2015-11-01

    A lot of Reinforced Concrete (RC) structures in Syria have suffered from reinforcement corrosion which shortened significantly their service lives. Probably, one of the most effective approaches to make concrete structures more durable and concrete industry on the whole - more sustainable is to substitute pozzolan for a portion of Portland cement (PC). Syria is relatively rich in natural pozzolan. In the study, in order to predict the corrosion resistance from compressive strength, concrete specimens were produced with seven cement types: one plain Portland cement (control) and six natural pozzolan-based cements with replacement levels ranging from 10 to 35%. The development of the compressive strengths of concrete cube specimens with curing time has been investigated. Chloride penetrability has also been evaluated for all concrete mixes after three curing times of 7, 28 and 90 days. The effect on resistance of concrete against damage caused by corrosion of the embedded reinforcing steel has been investigated using an accelerated corrosion test by impressing a constant anodic potential for 7, 28 and 90 days curing. Test results have been statistically analysed and correlation equations relating compressive strength and corrosion performance have been developed. Significant correlations have been noted between the compressive strength and both rapid chloride penetrability and corrosion initiation times. So, this prediction could be reliable in concrete mix design when using natural pozzolan as cement replacement.

  15. Effects of Si as alloying element on corrosion resistance of weathering steel

    International Nuclear Information System (INIS)

    Mejía Gómez, J.A.; Antonissen, J.; Palacio, C.A.; De Grave, E.

    2012-01-01

    Highlights: ► Weathering steels with different concentrations of Si as alloying element were exposed to laboratory atmospheric conditions. ► The iron oxides formed as corrosion products were characterized and analyzed by XRD, TEM and Mössbauer spectroscopy. ► Silicon affects the corrosion resistance of weathering steels. ► Silicon promotes the formation of goethite as corrosion product with small particle size. - Abstract: The corrosion resistance in saline conditions of weathering steel with different concentrations of Si (1, 2 and 3 wt.%) exposed to dip dry tests (simulating wet/dry cycles of atmospheric corrosion) was studied by weight loss, X-ray diffraction, Mössbauer spectroscopy and transmission electron microscopy. The results showed that the steels exhibit better corrosion performance with increasing Si concentration. The formation of Fe-oxides such as goethite, lepidocrocite and magnetite was observed. Superparamagnetic goethite is the dominant phase in the rust developed on the Si steels, indicating that Si favors the formation of goethite with small particle size.

  16. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Directory of Open Access Journals (Sweden)

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  17. Possible origin of superior corrosion resistance for electrodeposited nanocrystalline Ni

    International Nuclear Information System (INIS)

    Roy, I.; Yang, H.W.; Dinh, L.; Lund, I.; Earthman, J.C.; Mohamed, F.A.

    2008-01-01

    We present here for the first time observations that grain boundaries in electrodeposited (ED) nanocrystalline (nc) Ni are predominantly of Σ3 character. The results presented are based on orientation imaging microscopy (OIM) performed to produce electron backscatter diffraction (EBSD) maps. This large volume fraction of coherent low sigma coincidence site lattice (CSL) boundaries appears to be consistent with the superior corrosion resistance of ED nc-Ni in comparison with its coarse-grained counterpart

  18. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  19. The wear and corrosion resistance of shot peened-nitrided 316L austenitic stainless steel

    International Nuclear Information System (INIS)

    Hashemi, B.; Rezaee Yazdi, M.; Azar, V.

    2011-01-01

    Research highlights: → Shot peening-nitriding increased the wear resistance and surface hardness of samples. → This treatment improved the surface mechanical properties. → Shot peening alleviates the adverse effects of nitriding on the corrosion behavior. -- Abstract: 316L austenitic stainless steel was gas nitrided at 570 o C with pre-shot peening. Shot peening and nitriding are surface treatments that enhance the mechanical properties of surface layers by inducing compressive residual stresses and formation of hard phases, respectively. The structural phases, micro-hardness, wear behavior and corrosion resistance of specimens were investigated by X-ray diffraction, Vickers micro-hardness, wear testing, scanning electron microscopy and cyclic polarization tests. The effects of shot peening on the nitride layer formation and corrosion resistance of specimens were studied. The results showed that shot peening enhanced the nitride layer formation. The shot peened-nitrided specimens had higher wear resistance and hardness than other specimens. On the other hand, although nitriding deteriorated the corrosion resistance of the specimens, cyclic polarization tests showed that shot peening before the nitriding treatment could alleviate this adverse effect.

  20. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhang, Jianli

    2017-02-01

    The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N2 in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr2N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitro`gen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T1). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N2-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential corrosion. The Cr2N precipitation led to relatively poor resistance to pitting corrosion in three HAZs and pure Ar shielding GTAW weld root. The N2-supplemented shielding gas improved pitting corrosion resistance of GTAW joint by increasing PREN of secondary austenite and suppressing Cr2N precipitation. In addition, the FCAW WM had much poorer resistance to pitting corrosion than the GTAW WM due to many O-Ti-Si-Mn inclusions. In the BM, since the austenite with lower PREN compared

  1. [Corrosion resistance of casted titanium by compound treatments in the artificial saliva with different fluoride concentrations].

    Science.gov (United States)

    Wang, Xian-li; Guo, Tian-wen

    2012-09-01

    To study the corrosion resistance of casted titanium by plasma nitriding and TiN-coated compound treatments in the artificial saliva with different fluoride concentrations and to investigate whether compound treatments can increase the corrosion resistance of casted titanium. Potentiodynamic polarization technique was used to depict polarization curve and to measured the current density of corrosion (Icorr) and the electric potential of corrosion (Ecorr) of casted titanium (Group A) and casted titanium by compound treatments (Group B) in the artificial saliva with different fluoride concentrations. After electrochemical experiment, the microstructure was observed by scanning electron microscope (SEM). The Icorrs of Group A and B in the artificial saliva of different fluoride concentrations were (1530.23 ± 340.12), (2290.36 ± 320.10), (4130.52 ± 230.17) nA and (2.62 ± 0.64), (7.37 ± 3.59), (10.76 ± 6.05) nA, respectively. The Ecorrs were (-0.93 ± 0.10), (-0.89 ± 0.21), (-0.57 ± 0.09) V and (-0.21 ± 0.04), (-0.17 ± 0.03), (-0.22 ± 0.03) V, respectively.The Icorrs of Group B were significantly lower (P compound treatments can significantly increase the corrosion resistance of casted titanium.

  2. Assessment of corrosion resistance of cast cobalt- and nickel-chromium dental alloys in acidic environments.

    Science.gov (United States)

    Mercieca, Sven; Caligari Conti, Malcolm; Buhagiar, Joseph; Camilleri, Josette

    2018-01-01

    The aim of this study was to compare the degradation resistance of nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloys used as a base material for partial dentures in contact with saliva. Wiron® 99 and Wironit Extra-Hard® were selected as representative casting alloys for Ni-Cr and Co-Cr alloys, respectively. The alloys were tested in contact with deionized water, artificial saliva and acidified artificial saliva. Material characterization was performed by X-ray diffractometry (XRD) and microhardness and nanohardness testing. The corrosion properties of the materials were then analyzed using open circuit potential analysis and potentiodynamic analysis. Alloy leaching in solution was assessed by inductively coupled plasma mass spectrometry techniques. Co-Cr alloy was more stable than the Ni-Cr alloy in all solutions tested. Leaching of nickel and corrosion attack was higher in Ni-Cr alloy in artificial saliva compared with the acidified saliva. The corrosion resistance of the Co-Cr alloy was seen to be superior to that of the Ni-Cr alloy, with the former exhibiting a lower corrosion current in all test solutions. Microstructural topographical changes were observed for Ni-Cr alloy in contact with artificial saliva. The Ni-Cr alloy exhibited microstructural changes and lower corrosion resistance in artificial saliva. The acidic changes did not enhance the alloy degradation. Ni-Cr alloys are unstable in solution and leach nickel. Co-Cr alloys should be preferred for clinical use.

  3. Corrosion resistance of Cu-Al coatings produced by thermal spray

    Directory of Open Access Journals (Sweden)

    Laura Marcela Dimaté Castellanos

    2012-01-01

    Full Text Available Many components in the shipbuilding industry are made of copper-based alloys. These pieces tend to break due to corrosion generated by a marine environment; such components can be salvaged through surface engineering, through deposition of suitable coatings. This paper studied the influence of three surface preparation methods involving phosphor bronze substrates concerning the corrosion resistance of commercial coatings having Al-Cu +11% Fe chemical composition. The surface was prepared using three methods: sand blasting, shot blasting and metal polishing with an abrasive disk (with and without a base layer. The deposited coatings were micro-structurally characterised by x-ray diffraction (XRD, optical microscopy and scanning electron microscopy (SEM. Corrosion resistance was evaluated by electrochemical test electrochemical impedance spectroscopy (EIS. Surfaces prepared by sandblasting showed the best resistance to corrosion, so these systems could be a viable alternative for salvaging certain parts in the marine industry. The corrosion mechanisms for the coatings produced are discussed in this research.

  4. KTA 625 alloy tube with excellent corrosion resistance and heat resistance

    International Nuclear Information System (INIS)

    Fujiwara, Kazuo; Kadonaga, Toshiki; Kikuma, Seiji.

    1982-01-01

    The problems when seamless tubes are produced by using nickel base 625 alloy (61Ni-22Cr-9Mo-Cb) which is known as a corrosion resistant and heat resistant alloyF were examined, and the confirmation experiment was carried out on its corrosion resistance and heat resistance. Various difficulties have been experienced in the tube making owing to the characteristics due to the chemical composition, but they were able to be solved by the repeated experiments. As for the characteristics of the product, the corrosion resistance was excellent particularly in the environment containing high temperature, high concentration chloride, and also the heat resistance was excellent in the wide temperature range from normal temperature to 1000 deg C. From these facts, the wide fields of application are expected for these alloy tubes, including the evaporation and concentration equipment for radioactive wastes in atomic energy field. Expecting the increase of demand hereafter, Kobe Steel Ltd. examined the problems when seamless tubes are produced from the 625 alloy by Ugine Sejournet process. The aptitude for tube production such as the chemical composition, production process and the product characteristics, the corrosion resistance against chloride, hydrogen sulfide, polythionic and other acids,F the high temperature strength and oxidation resistance are reported. (Kako, I.)

  5. Microstructures, mechanical properties and corrosion resistance of Hastelloy C22 coating produced by laser cladding

    International Nuclear Information System (INIS)

    Wang, Qin-Ying; Zhang, Yang-Fei; Bai, Shu-Lin; Liu, Zong-De

    2013-01-01

    Highlights: ► Hastelloy C22 coatings were prepared by diode laser cladding technique. ► Higher laser speed resulted in smaller grain size. ► Size-effect played the key role in the hardness measurements by different ways. ► Coating with higher laser scanning speed displayed higher nano-scratch resistance. ► Small grain size was beneficial for improvement of coating corrosion resistance. -- Abstract: The Hastelloy C22 coatings H1 and H2 were prepared by laser cladding technique with laser scanning speeds of 6 and 12 mm/s, respectively. Their microstructures, mechanical properties and corrosion resistance were investigated. The microstructures and phase compositions were studied by metallurgical microscope, scanning electron microscope and X-ray diffraction analysis. The hardness and scratch resistance were measured by micro-hardness and nanoindentation tests. The polarization curves and electrochemical impedance spectroscopy were tested by electrochemical workstation. Planar, cellular and dendritic solidifications were observed in the coating cross-sections. The coatings metallurgically well-bonded with the substrate are mainly composed of primary phase γ-nickel with solution of Fe, W, Cr and grain boundary precipitate of Mo 6 Ni 6 C. The hardness and corrosion resistance of steel substrate are significantly improved by laser cladding Hastelloy C22 coating. Coating H2 shows higher micro-hardness than that of H1 by 34% and it also exhibits better corrosion resistance. The results indicate that the increase of laser scanning speed improves the microstuctures, mechanical properties and corrosion resistance of Hastelloy C22 coating

  6. Corrosion resistance and cytocompatibility of tantalum-surface-functionalized biomedical ZK60 Mg alloy

    International Nuclear Information System (INIS)

    Jin, Weihong; Wang, Guomin; Lin, Zhengjie; Feng, Hongqing; Li, Wan; Peng, Xiang; Qasim, Abdul Mateen; Chu, Paul K.

    2017-01-01

    Highlights: • Films comprising Ta_2O_5, Ta suboxide, and Ta are sputter-deposited on ZK60 Mg alloy. • The Ta-containing film significantly mitigates degradation of ZK60. • The modified ZK60 exhibits notably enhanced cell adhesion and proliferation. - Abstract: Tantalum (Ta) is introduced to the surface of the ZK60 Mg alloy by reactive magnetron sputtering to enhance the corrosion resistance and cytocompatibility. The film thickness and composition, corrosion behavior, and cytocompatibility are studied by various techniques systematically. The surface layer composed of Ta_2O_5, Ta suboxide, and Ta increases the corrosion resistance of ZK60 while simultaneously improving cell attachment, spreading, and proliferation in vitro. The enhancement mechanism is proposed and discussed.

  7. Study of the effect of an increase in phosphorus content on the corrosion resistance of austenitic stainless steels type 18-10

    International Nuclear Information System (INIS)

    Charbonnier, J.C.; Thomas, B.

    1982-01-01

    The work is carried out on Z 6 CN 18-10 steels with P concentrations in the range of 0.004 to 0.127%, to examine intercrystalline corrosion, pitting corrosion and cavern corrosion. It is concluded that a slight increase in the P content above 0.04% is compatible with an acceptable corrosion behaviour [fr

  8. Evaluation of stress corrosion cracking as a function of its resistance to eddy currents

    International Nuclear Information System (INIS)

    Yusa, Noritaka; Hashizume, Hidetoshi

    2009-01-01

    This study discusses the equivalent conductivity, the equivalent width, and the equivalent resistance of stress corrosion cracks from the viewpoint of eddy current testing. Four artificial stress corrosion cracks were prepared for this study, and their eddy current signals were gathered using two absolute pancake probes and two differential type plus point probes. Then their numerical models were evaluated using finite element simulations on the basis of the measured eddy current signals and their profiles revealed by destructive tests. The results of this study revealed that whereas the equivalent conductivity and the equivalent width depend on the exciting frequency utilized, the equivalent resistance of a crack has much less dependency, which agrees well with an earlier report. This study also revealed that the resistance of a crack depends on probe utilized. Larger probes tend to lead to smaller crack resistance. Pancake type probes tend to lead to larger crack resistance than plus point probes. Analyzing the results together with earlier reports indicates that cracks with a large equivalent conductivity tend to have large equivalent width, and supports the validity of assuming the minimum resistance of a stress corrosion crack whereas considering the conductivity and the width individually would not be viable.

  9. The role of nitrogen in improving pitting corrosion resistance of high-alloy austenitic and duplex stainless steel welds

    International Nuclear Information System (INIS)

    Vilpas, M.; Haenninen, H.

    1999-01-01

    The effects of nitrogen alloyed shielding gas on weld nitrogen content and pitting corrosion resistance of super austenitic (6%Mo) and super duplex stainless steels have been studied with special emphasis on microsegregation behaviour of Cr, Mo and N. The measurements performed with the 6%Mo steel indicate that all these elements segregate interdendritically in the fully austenitic weld metal. With nitrogen addition to the shielding gas the enrichment of nitrogen to the interdendritic regions is more pronounced than to the dendrite cores due to which the pitting corrosion resistance of the dendrite cores increases only marginally. In the super duplex steel welds nitrogen enriches in austenite increasing its pitting corrosion resistance more effectively. In these welds the pitting corrosion resistance of the ferrite phase remains lower. (orig.)

  10. Design and characterization of non-toxic nano-hybrid coatings for corrosion and fouling resistance

    Directory of Open Access Journals (Sweden)

    P. Saravanan

    2016-09-01

    Full Text Available Epoxy resin modified with nano scale fillers offers excellent combination of properties such as enhanced dimensional stability, mechanical and electrical properties, which make them ideally suitable for a wide range of applications. However, the studies about functionalized nano-hybrid for coating applications still require better insight. In the present work we have developed silane treated nanoparticles and to reinforce it with diglycidyl epoxy resin to fabricate surface functionalized nano-hybrid epoxy coatings. The effect of inorganic nano particles on the corrosion and fouling resistance properties was studied by various (1, 3, 5 and 7 wt% filler loading concentrations. Diglycidyl epoxy resin (DGEBA commonly was used for coating. 3-Aminopropyltriethoxysilane (APTES was used as a coupling agent to surface treats the TiO2 nanoparticles. The corrosion and fouling resistant properties of these coatings were evaluated by electrochemical impedance and static immersion tests, respectively. Nano-hybrid coating (3 wt% of APTES–TiO2 showed corrosion resistance up to 108 Ω cm2 after 30 days immersion in 3.5% NaCl solution indicating an excellent corrosion resistance. Static immersion test was carried out in Bay of Bengal (Muttukadu which has reflected good antifouling efficiency of the 3 wt% APTES–TiO2 loaded nano-hybrid coating up to 6 months.

  11. Task E container corrosion studies: Annual report. Revision 1

    International Nuclear Information System (INIS)

    Bunnell, L.R.; Doremus, L.A.; Topping, J.B.; Duncan, D.R.

    1994-06-01

    The Pacific Northwest Laboratory is conducting the Solid Waste Technology Support Program (SWTSP) for Westinghouse Hanford Company (WHC). Task E is the Container Corrosion Study Portion of the SWTSP that will perform testing to provide defensible data on the corrosion of low-carbon steel, as used in drums to contain chemical and radioactive wastes at the Hanford Site. A second objective of Task E is to provide and test practical alternative materials that have higher corrosion resistance than low-carbon steel. The scope of work for fiscal year (FY) 1993 included initial testing of mild steel specimens buried in Hanford soils or exposed to atmospheric corrosion in metal storage sheds. During FY 1993, progress was made in three areas of Task E. First, exposure of test materials began at the Soil Corrosion Test Site where low-carbon steel specimens were placed in the soil in five test shafts at depths of 9 m (30 ft). Second, the corrosion measurement of low-carbon steel in the soil of two solid waste trenches continued. The total exposure time is ∼ 500 days. Third, an atmospheric corrosion test of low-carbon steel was initiated in a metal shed (Building 2401-W) in the 200 West Area. This annual report describes the Task E efforts and provides a current status

  12. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Science.gov (United States)

    Zhang, Zhe; Yu, Ting; Kovacevic, Radovan

    2017-07-01

    Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%-40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V8C7, M7C3, and M23C6 were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content. No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. The corrosion resistance of the clads was decreased with the increase in the VC content, demonstrating the negative effect of VC on the corrosion resistance of AISI 420 stainless steel

  13. Improvement of wear and corrosion resistances of 17-4PH stainless steel by plasma nitrocarburizing

    International Nuclear Information System (INIS)

    Liu, R.L.; Yan, M.F.

    2010-01-01

    17-4PH stainless steel was plasma nitrocarburized at 460 o C for improving its mechanical properties without compromising its desirable corrosion resistance. The plasma nitrocarburized layers were studied by optical microscope, X-ray diffractometer, microhardness tester, pin-on-disc tribometer and the anodic polarization method in a 3.5% NaCl solution. The experimental results show that the nitrocarburized layer depths increase with increasing duration time and the layers growth conform approximately to the parabolic law. The phases in the nitrocarburized layer are mainly of γ'-Fe 4 N and α'-Fe with traces of CrN phase. The surface hardness of the modified specimen is more than 1200 HV, which is three times higher than that of untreated one. The friction coefficient and corrosion resistance of the specimen can be apparently improved by plasma nitrocarburizing. With the increase of duration time, the surface hardness slightly decreases whereas the friction coefficient and corrosion resistance of the modified specimen are first increase and then decrease. The 8 h treated specimen has the lowest friction coefficient and the best corrosion resistance in the present test conditions.

  14. Impact of the nanostructuration on the corrosion resistance and hardness of irradiated 316 austenitic stainless steels

    Science.gov (United States)

    Hug, E.; Prasath Babu, R.; Monnet, I.; Etienne, A.; Moisy, F.; Pralong, V.; Enikeev, N.; Abramova, M.; Sauvage, X.; Radiguet, B.

    2017-01-01

    The influence of grain size and irradiation defects on the mechanical behavior and the corrosion resistance of a 316 stainless steel have been investigated. Nanostructured samples were obtained by severe plastic deformation using high pressure torsion. Both coarse grain and nanostructured samples were irradiated with 10 MeV 56Fe5+ ions. Microstructures were characterized using transmission electron microscopy and atom probe tomography. Surface mechanical properties were evaluated thanks to hardness measurements and the corrosion resistance was studied in chloride environment. Nanostructuration by high pressure torsion followed by annealing leads to enrichment in chromium at grain boundaries. However, irradiation of nanostructured samples implies a chromium depletion of the same order than depicted in coarse grain specimens but without metallurgical damage like segregated dislocation loops or clusters. Potentiodynamic polarization tests highlight a definitive deterioration of the corrosion resistance of coarse grain steel with irradiation. Downsizing the grain to a few hundred of nanometers enhances the corrosion resistance of irradiated samples, despite the fact that the hardness of nanocrystalline austenitic steel is only weakly affected by irradiation. These new experimental results are discussed in the basis of couplings between mechanical and electrical properties of the passivated layer thanks to impedance spectroscopy measurements, hardness properties of the surfaces and local microstructure evolutions.

  15. Corrosion-resistant coating technique for oxide-dispersion-strengthened ferritic/martensitic steel

    International Nuclear Information System (INIS)

    Sakasegawa, Hideo; Tanigawa, Hiroyasu; Ando, Masami

    2014-01-01

    Oxide-dispersion-strengthened (ODS) steels are attractive materials for application as fuel cladding in fast reactors and first-wall material of fusion blanket. Recent studies have focused more on high-chromium ferritic (12-18 wt% Cr) ODS steels with attractive corrosion resistance properties. However, they have poor material workability, require complicated heat treatments for recrystallization, and possess anisotropic microstructures and mechanical properties. On the other hand, low-chromium ferritic/martensitic (8-9 wt% Cr) ODS steels have no such limitations; nonetheless, they have poor corrosion resistance properties. In our work, we developed a corrosion-resistant coating technique for a low-chromium ferritic/martensitic ODS steel. The ODS steel was coated with the 304 or 430 stainless steel, which has better corrosion resistances than the low-chromium ferritic/martensitic ODS steels. The 304 or 430 stainless steel was coated by changing the canning material from mild steel to stainless steel in the conventional material processing procedure for ODS steels. Microstructural observations and micro-hardness tests proved that the stainless steels were successfully coated without causing a deterioration in the mechanical property of the low-chromium ferritic/martensitic ODS steel. (author)

  16. Nano zinc phosphate coatings for enhanced corrosion resistance of mild steel

    International Nuclear Information System (INIS)

    Tamilselvi, M.; Kamaraj, P.; Arthanareeswari, M.; Devikala, S.

    2015-01-01

    Highlights: • Nano zinc phosphate coating on mild steel was developed. • Nano zinc phosphate coatings on mild steel showed enhanced corrosion resistance. • The nano ZnO increases the number of nucleating sites for phosphating. • Faster attainment of steady state during nano zinc phosphating. - Abstract: Nano crystalline zinc phosphate coatings were developed on mild steel surface using nano zinc oxide particles. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The particles size of the nano zinc phosphate coating developed was also characterized by TEM analysis. Potentiodynamic polarization and electrochemical impedance studies were carried out in 3.5% NaCl solution. Significant variations in the coating weight, morphology and corrosion resistance were observed as nano ZnO concentrations were varied from 0.25 to 2 g/L in the phosphating baths. The results showed that nano ZnO particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal ZnO particles in the phosphating baths). Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano ZnO. The activation effect brought about by the nano ZnO reduces the amount of accelerator (NaNO 2 ) required for phosphating

  17. Corrosion Resistance of Co-Cr-Mo Alloy Used in Dentistry

    Directory of Open Access Journals (Sweden)

    Łukaszczyk A.

    2015-04-01

    Full Text Available The presented paper studies the effect of the casting technology on the corrosion resistance of Co-Cr-Mo alloy. The investigations were conducted on a commercial alloy with the brand name ARGELOY N.P SPECIAL (Co-Cr-Mo produced by Argen as well as the same alloy melted and cast by the lost wax casting method performed by a dental technician. The corrosion behavior of the dental alloys in an artificial saliva was studied with the use of the following electrochemical techniques: open circuit potential and voltammetry. After the electrochemical tests, studies of the surface of the examined alloys were performed by means of a scanning electron microscope with an X-ray microanalyzer. The results of the electrochemical studies show that the dependence of the corrosion resistance on the microstructure associated with the recasting process is marginal. The results of the electrochemical studies of the considered alloy clearly point to their good corrosion resistance in the discussed environment.

  18. Corrosion studies of austenitic and duplex stainless steels in aqueous lithium bromide solution at different temperatures

    International Nuclear Information System (INIS)

    Igual Munoz, A.; Garcia Anton, J.; Lopez Nuevalos, S.; Guinon, J.L.; Perez Herranz, V.

    2004-01-01

    The corrosion behavior of three stainless steels EN 14311, EN 14429 (austenitic stainless steels) and EN 14462 (duplex stainless steel) was studied in a commercial LiBr solution (850 g/l LiBr solution containing chromate as inhibitor) at different temperatures (25, 50, 75 and 85 deg C) by electrochemical methods. Open circuit potentials shifted towards more active values as temperature increased, while corrosion potentials presented the opposite tendency. The most resistant alloys to general corrosion were EN 14429 and EN 14462 because they had the lowest corrosion current for all temperatures. In all the cases corrosion current increases with temperature. Pitting corrosion resistance is improved by the EN 14462, which presented the highest pitting potential, and the lowest passivation current for the whole range of temperatures studied. The duplex alloy also presents the worst repassivation behavior (in terms of the narrowest difference between corrosion potential and pitting potential); it does not repassivate from 50 deg C

  19. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Martins, Emerson Alves

    2009-01-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase (ψ). Treatment with silane, cerium, sam, Cr 6 + , tricationic phosphate followed by bath of chromium trioxide and in NaH 2 PO 4 solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH 2 PO 4 solution for 24 hours pH=3.8 was the

  20. The effect of Ti(CN/TiNb(CN coating on erosion–corrosion resistance

    Directory of Open Access Journals (Sweden)

    William Aperador Chaparro

    2012-05-01

    Full Text Available The goal of this work was to study electrochemical behaviour in corrosion-erosion conditions for Ti(CN/TiNb(CN multilayer coatings having 1, 50, 100, 150 and 200 bilayer periods on AISI 4140 steel substrates by using a multi-target magnetron reactive sputtering device, with an r.f. source (13.56 MHz, two cylindrical magnetron cathodes and two stoichiometric TiC and Nb targets. The multi-layers were evaluated by comparing them to corrosion, erosion and erosion corrosion for a 30º impact angle in a solution of 0.5 M NaCl and silica, analysing the effect of impact angle and the number of bilayers on these coatings’ corrosion resistance. The electrochemical characterisation was performed using electrochemical impedance spectroscopy for analysing corrosion surface; surface morphology was characterised by using a high-resolution scanning electron microscope (SEM. The results showed a de-creased corrosion rate for multilayer systems tested at 30°.

  1. Resistance to corrosion fatigue fracture in heat resistant steels and their welded joints

    International Nuclear Information System (INIS)

    Timofeev, B.T.; Fedorova, V.A.; Zvezdin, Yu.I.; Vajner, L.A.; Filatov, V.M.

    1987-01-01

    Experimental data on cyclic crack resistance of heat-resistant steels and their welded joints employed for production of the reactor bodies are for the first time generalized and systematized. The formula is suggested accounting for surface and inner defects to calculate the fatigue crack growth in the process of operation. This formula for surface defects regards also the effect of the corrosion factor. Mechanisms of the reactor water effect on the fatigue crack growth rate are considered as well as a combined effect of radiation and corrosive medium on this characteristic

  2. Effect of thermal aging on corrosion resistance of C-22 alloy in chloride solutions

    International Nuclear Information System (INIS)

    Carranza, Ricardo M.; Rodriguez, Martin A.

    2007-01-01

    Alloy 22 (N06022) belongs to the Ni-Cr-Mo family and it is highly resistant to localized corrosion. The anodic behavior of mill annealed (MA) and thermally aged (10 hours at 760 C degrees) Alloy 22 was studied in chloride solutions with different pH values at 90 C degrees. Thermal aging leads to a microstructure of full grain boundary precipitation of topologically closed packed (TCP) phases. Electrochemical tests included monitoring of open circuit potential, potentiodynamic polarization and electrochemical impedance spectroscopy. Assessment of general and localized (crevice) corrosion was performed. Re passivation potentials were obtained from cyclic potentiodynamic polarization tests. Results indicate that MA and TCP material show similar general corrosion rates and crevice corrosion resistance in the tested environments. MA and TCP specimens suffered general corrosion in an active state when tested in low pH chloride solutions. The grain structure of the alloy was revealed for MA material, while TCP material suffered a preferential attack at grain boundaries. (author)

  3. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  4. Effects of laser polishing on surface microstructure and corrosion resistance of additive manufactured CoCr alloys

    Science.gov (United States)

    Wang, W. J.; Yung, K. C.; Choy, H. S.; Xiao, T. Y.; Cai, Z. X.

    2018-06-01

    Laser polishing of 3D printed metal components has drawn great interest in view of its potential applications in the dental implant industries. In this study, corrosion resistance, surface composition and crystalline structure of CoCr alloys were investigated. The corrosion resistance, micromorphology, composition, phase transformations and crystalline structures of samples were characterized using an electrochemical analyzer, scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD) and transmission electron microscope (TEM), respectively. The results indicate that high laser powers and low object distances within a certain range can facilitate the formation of complex oxide films, which exhibits high corrosion resistance. Further, object distances have a significant influence on cooling rates during the solidification of the melt pool in laser polishing, and fast cooling generates vast amounts of vacancies and defects, which result in the crystalline phase transformation from γ to ε. Consequently, the formed oxides play an important role in corrosion resistance on the outer layer, and inner layer with γ phase also helps keep the CoCr alloys in a stable structure with high resistant to corrosion. The two process parameters in laser polishing, laser power and object distances, are demonstrated as being important for controlling the surface microstructures and corrosion resistance of the additive manufactured CoCr alloy components.

  5. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  6. Corrosion resistance of the niobium-zirconium-oxygen alloys in the molten lithium

    International Nuclear Information System (INIS)

    Arakelov, A.G.; Vavilova, V.V.; Gekov, A.F.; Zel'tser, A.M.

    1977-01-01

    Phase behaviour of Nb-Zr-O system alloys after thermal treatment at 1500 deg and 500 deg C has been studied in the concentration range up to 6 at.% Zr and 6 at.% O. Alloys annealed at 1500 deg C, so that the ratio Zr:O was 1:2, displayed intercrystalline corrosion in lithium environment, whereas after annealing at 500 deg C the corrosion was largely transcrystalline. Lithium penetration into these alloys which is much slower than that into Nb-O alloys, results, as in the binary system, in lower microhardness and higher specific electrical resistance

  7. Glove corrosive liquid immersion and permeability study

    International Nuclear Information System (INIS)

    Middleton, H.W.

    1977-01-01

    The Occupational Safety and Health Administration's requirement for protective equipment for personnel working with chemical hazards resulted in a study of gloves used in work with corrosive liquids. Gloves of different materials and weights were tested using ASTM methods, in various corrosive liquids. Results show the best material for gloves used for different lengths of time in the liquids

  8. Impact of the nanostructuration on the corrosion resistance and hardness of irradiated 316 austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hug, E., E-mail: eric.hug@ensicaen.fr [Laboratoire de Cristallographie et Sciences des Matériaux, Normandie Université, CNRS UMR 6508, 6 Bd Maréchal Juin, 14050 Caen (France); Prasath Babu, R. [School of Materials, University of Manchester, M13 9PL (United Kingdom); Groupe de Physique des Matériaux, UMR CNRS 6634, Université et INSA de Rouen, Normandie Université, Saint-Etienne du Rouvray Cedex (France); Monnet, I. [Centre de recherches sur les Ions, les Matériaux et la Photonique CEA-CNRS, Normandie Université, 6 Bd Maréchal Juin, 14050 Caen (France); Etienne, A. [Groupe de Physique des Matériaux, UMR CNRS 6634, Université et INSA de Rouen, Normandie Université, Saint-Etienne du Rouvray Cedex (France); Moisy, F. [Centre de recherches sur les Ions, les Matériaux et la Photonique CEA-CNRS, Normandie Université, 6 Bd Maréchal Juin, 14050 Caen (France); Pralong, V. [Laboratoire de Cristallographie et Sciences des Matériaux, Normandie Université, CNRS UMR 6508, 6 Bd Maréchal Juin, 14050 Caen (France); Enikeev, N. [Institute of Physics of Advanced Materials, Ufa (Russian Federation); Saint Petersburg State University, Laboratory of the Mechanics of Bulk Nanostructured Materials, 198504 St. Petersburg (Russian Federation); Abramova, M. [Institute of Physics of Advanced Materials, Ufa (Russian Federation); and others

    2017-01-15

    Highlights: • Impacts of nanostructuration and irradiation on the properties of 316 stainless steels are reported. • Irradiation of nanostructured samples implies chromium depletion as than depicted in coarse grain specimens. • Hardness of nanocrystalline steels is only weakly affected by irradiation. • Corrosion resistance of the nanostructured and irradiated samples is less affected by the chromium depletion. - Abstract: The influence of grain size and irradiation defects on the mechanical behavior and the corrosion resistance of a 316 stainless steel have been investigated. Nanostructured samples were obtained by severe plastic deformation using high pressure torsion. Both coarse grain and nanostructured samples were irradiated with 10 MeV {sup 56}Fe{sup 5+} ions. Microstructures were characterized using transmission electron microscopy and atom probe tomography. Surface mechanical properties were evaluated thanks to hardness measurements and the corrosion resistance was studied in chloride environment. Nanostructuration by high pressure torsion followed by annealing leads to enrichment in chromium at grain boundaries. However, irradiation of nanostructured samples implies a chromium depletion of the same order than depicted in coarse grain specimens but without metallurgical damage like segregated dislocation loops or clusters. Potentiodynamic polarization tests highlight a definitive deterioration of the corrosion resistance of coarse grain steel with irradiation. Downsizing the grain to a few hundred of nanometers enhances the corrosion resistance of irradiated samples, despite the fact that the hardness of nanocrystalline austenitic steel is only weakly affected by irradiation. These new experimental results are discussed in the basis of couplings between mechanical and electrical properties of the passivated layer thanks to impedance spectroscopy measurements, hardness properties of the surfaces and local microstructure evolutions.

  9. An Influence Study of Hydrogen Evolution Characteristics on the Negative Strap Corrosion of Lead Acid Battery

    Directory of Open Access Journals (Sweden)

    Zhong Guobin

    2015-01-01

    Full Text Available Negative strap corrosion is an important reason for the failure of valve regulated lead acid battery. This paper selected the Pb-Sb alloy material and Pb-Sn alloy material, made an investigation on the negative corrosion resistance and hydrogen evolution of these two alloy materials by scanning electron microscope analysis, metallographic analysis, chemical study and linear sweep voltammetry, and discussed the influence of lead alloy hydrogen evolution on the negative strap corrosion. The results showed that the hydrogen evolution reaction rates of the alloys had an impact on the corrosion areas with the maximum thickness of the alloys and the depth of corrosion layers. Greater hydrogen evolution reaction rate can lead to shorter distance between the corrosion area with the maximum thickness and the liquid level; whereas the greater corrosion layer thickness can bring aggravated risk of negative strap corrosion failure.

  10. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhe [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); Yu, Ting [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); School of Mechanical and Electrical Engineering, Nanchang University, Nanchang, Jiangxi 330031 (China); Kovacevic, Radovan, E-mail: kovacevi@smu.edu [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States)

    2017-07-15

    Highlights: • The coatings of 420 stainless steel reinforced with VC were fabricated by high power direct diode laser. • The erosion resistance of the cladded layer was increased with the increase in the VC fraction. • No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. • The corrosion resistance of the cladded layer was decreased with the increase in the VC fraction. - Abstract: Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%–40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V{sub 8}C{sub 7}, M{sub 7}C{sub 3}, and M{sub 23}C{sub 6} were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content

  11. Amorphous Metallic Alloys: Pathways for Enhanced Wear and Corrosion Resistance

    Science.gov (United States)

    Aditya, Ayyagari; Felix Wu, H.; Arora, Harpreet; Mukherjee, Sundeep

    2017-11-01

    Amorphous metallic alloys are widely used in bulk form and as coatings for their desirable corrosion and wear behavior. Nevertheless, the effects of heat treatment and thermal cycling on these surface properties are not well understood. In this study, the corrosion and wear behavior of two Zr-based bulk metallic glasses were evaluated in as-cast and thermally relaxed states. Significant improvement in wear rate, friction coefficient, and corrosion penetration rate was seen for both alloys after thermal relaxation. A fully amorphous structure was retained with thermal relaxation below the glass transition. There was an increase in surface hardness and elastic modulus for both alloys after relaxation. The improvement in surface properties was explained based on annihilation of free volume.

  12. Corrosion process studies in a nuclear waste container

    International Nuclear Information System (INIS)

    Guasp, Ruben A.; Lanzani, Liliana A.; Coronel, Pascual; Bruzzoni, Pablo; Semino, Carlos J.

    1999-01-01

    Latest results on corrosion behavior studies on high activity nuclear waste container are reported. Corrosion evaluation on lead base alloys and modeling to predict carbon steel external container cover generalized corrosion, are the main issues of these studies. (author)

  13. Atmospheric corrosion of metals in tropics and subtropic. 2. Corrosion resistance of different metals and alloys

    International Nuclear Information System (INIS)

    Strekalov, P.V.

    1993-01-01

    Data from 169 sources concerning corrosion of different metals, alloys and means of protection, obtained for a 30-year period (up to 1987) in different continent including Europe (Bulgaria, Spain, Italy, France, USSR); America (USA, Panama, Cuba, Venezuela, Brasil, Argentine); Africa (Nigeria, SAR); Australia, New Zeland, Papua-Newguinea, Philippines, are systemized. Actual results of full-scal atmospheric testings of iron, zinc, copper, cadmium, aluminium, tin, lead, carbon, low-alloys. Stainless steels, cast irons, halvanic coatings, copper, aluminium, nickel, titanium, magnesium alloys are presented. Data on the fracture rate can be used for creating the data base in banks on atmospheric resistance of metal materials

  14. Microstructure and corrosion resistance of Ce–V conversion coating on AZ31 magnesium alloy

    International Nuclear Information System (INIS)

    Jiang, Xiao; Guo, Ruiguang; Jiang, Shuqin

    2015-01-01

    Highlights: • Through simple chemical conversion process, a Ce–V conversion coating is prepared on AZ31 magnesium alloy. The coating (∼2 μm thick) has a duplex structure and is composed of Mg, Al, Ce, V and O in the outer layer and Mg, Al, V, F and O in the inner layer. • The Ce–V conversion coating can increase the E corr by 157 mV and decrease the i corr by 80 times compared to AZ31 magnesium alloy substrate. Moreover, the performance of the Ce–V conversion coating excels the chromate conversion coating on AZ31 magnesium alloy. • The EIS results of Ce–V conversion coating indicate an increase of 10× in the corrosion resistance and a delay in the corrosion process kinetics compared to uncoated AZ31 magnesium alloy in 3.5 wt.% NaCl solution. • The ball cratering is a simple and effective technique of thickness measurement for chemical conversion coating. - Abstract: A Ce–V conversion coating was developed to improve the corrosion resistance of AZ31 magnesium alloy. Scanning electronic microscope (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectrometer (XPS), grazing incidence X-ray diffraction (GIXRD) and the ball cratering test were adopted to study the morphology, chemical composition, structure and thickness of the coating. The coating has duplex structure with network and its thickness is about 2 μm. The coating contains high contents of Ce and V, which exhibits amorphous structure. Potentiodynamic polarization shows the coating can increase the corrosion potential and reduce the corrosion current density of AZ31 magnesium alloy. Moreover, the electrochemical impedance spectra exhibit the coating significantly improves the corrosion resistance of AZ31 magnesium alloy. Results indicate that the Ce–V conversion coating can provide effective protection to AZ31 magnesium alloy

  15. Microstructure and corrosion resistance of Ce–V conversion coating on AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Xiao, E-mail: xiaoxiao217@126.com; Guo, Ruiguang; Jiang, Shuqin

    2015-06-30

    Highlights: • Through simple chemical conversion process, a Ce–V conversion coating is prepared on AZ31 magnesium alloy. The coating (∼2 μm thick) has a duplex structure and is composed of Mg, Al, Ce, V and O in the outer layer and Mg, Al, V, F and O in the inner layer. • The Ce–V conversion coating can increase the E{sub corr} by 157 mV and decrease the i{sub corr} by 80 times compared to AZ31 magnesium alloy substrate. Moreover, the performance of the Ce–V conversion coating excels the chromate conversion coating on AZ31 magnesium alloy. • The EIS results of Ce–V conversion coating indicate an increase of 10× in the corrosion resistance and a delay in the corrosion process kinetics compared to uncoated AZ31 magnesium alloy in 3.5 wt.% NaCl solution. • The ball cratering is a simple and effective technique of thickness measurement for chemical conversion coating. - Abstract: A Ce–V conversion coating was developed to improve the corrosion resistance of AZ31 magnesium alloy. Scanning electronic microscope (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectrometer (XPS), grazing incidence X-ray diffraction (GIXRD) and the ball cratering test were adopted to study the morphology, chemical composition, structure and thickness of the coating. The coating has duplex structure with network and its thickness is about 2 μm. The coating contains high contents of Ce and V, which exhibits amorphous structure. Potentiodynamic polarization shows the coating can increase the corrosion potential and reduce the corrosion current density of AZ31 magnesium alloy. Moreover, the electrochemical impedance spectra exhibit the coating significantly improves the corrosion resistance of AZ31 magnesium alloy. Results indicate that the Ce–V conversion coating can provide effective protection to AZ31 magnesium alloy.

  16. Study of corrosion-erosion behaviour of stainless alloys in industrial phosphoric acid medium

    International Nuclear Information System (INIS)

    Guenbour, Abdellah; Hajji, Mohamed-Adil; Jallouli, El Miloudi; Bachir, Ali Ben

    2006-01-01

    The corrosion and corrosion-abrasion resistance of some stainless steels in industrial phosphoric acid 30% P 2 O 5 has been studied using electrochemical techniques. The corrosion rate of materials increases with the increase of temperature. Alloys which contain chromium, molybdenum and nitrogen in sufficient quantities present the best behaviour. In the abrasion-corrosion conditions, the experimental device set up allowed to follow continually samples electrochemical behaviour. Under dynamic conditions and without solid particles, the increase of acid projection speed has no effect on the alloys corrosion behaviour. The adding of abrasive leads to a general increase of corrosion rate and to a decrease of material resistance. Under these conditions, materials attack is controlled by synergistic effect between the abrasion and the impurities. The cast 30% Cr shows good resistance according to his high chromium content

  17. Study of corrosion-erosion behaviour of stainless alloys in industrial phosphoric acid medium

    Energy Technology Data Exchange (ETDEWEB)

    Guenbour, Abdellah [Laboratory of Electrochemistry-Corrosion, Av. Ibn Batouta, BP1014-Faculty of Science, Rabat (Morocco)]. E-mail: guenbour@fsr.ac.ma; Hajji, Mohamed-Adil [Group Corrosion and Protection of Materials, ENIM, Rabat (Morocco); Jallouli, El Miloudi [Group Corrosion and Protection of Materials, ENIM, Rabat (Morocco); Bachir, Ali Ben [Laboratory of Electrochemistry-Corrosion, Av. Ibn Batouta, BP1014-Faculty of Science, Rabat (Morocco)

    2006-12-30

    The corrosion and corrosion-abrasion resistance of some stainless steels in industrial phosphoric acid 30% P{sub 2}O{sub 5} has been studied using electrochemical techniques. The corrosion rate of materials increases with the increase of temperature. Alloys which contain chromium, molybdenum and nitrogen in sufficient quantities present the best behaviour. In the abrasion-corrosion conditions, the experimental device set up allowed to follow continually samples electrochemical behaviour. Under dynamic conditions and without solid particles, the increase of acid projection speed has no effect on the alloys corrosion behaviour. The adding of abrasive leads to a general increase of corrosion rate and to a decrease of material resistance. Under these conditions, materials attack is controlled by synergistic effect between the abrasion and the impurities. The cast 30% Cr shows good resistance according to his high chromium content.

  18. Corrosion resistance and biocompatibility of titanium surface coated with amorphous tantalum pentoxide

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Ying-Sui [Department of Oral Biology, National Yang-Ming University, Taipei, Taiwan (China); Chang, Jean-Heng [Dental Department, Cheng Hsin General Hospital, Taipei, Taiwan (China); Huang, Her-Hsiung, E-mail: hhhuang@ym.edu.tw [Department of Dentistry, National Yang-Ming University, Taipei, Taiwan (China); Department of Dentistry, Taipei City Hospital, Taipei, Taiwan (China); Department of Stomatology, Taipei Veterans General Hospital, Taipei, Taiwan (China)

    2013-01-01

    Tantalum pentoxide (Ta{sub 2}O{sub 5}) possesses good corrosion resistance and biocompatibility. This study aimed to improve the corrosion resistance and biocompatibility of titanium (Ti) by coating it with an amorphous Ta{sub 2}O{sub 5} surface layer. An amorphous Ta{sub 2}O{sub 5} layer was prepared on the Ti surface using a simple hydrolysis–condensation process at room temperature. The surface characteristics of the test specimens were analyzed using X-ray photoelectron spectroscopy, glancing angle X-ray diffraction, field emission scanning electron microscopy, and contact angle measurements. The corrosion resistance of the test specimens was evaluated from the potentiodynamic polarization curves and ion release measurements in simulated blood plasma (SBP). The biocompatibility of the test specimens was evaluated in terms of the protein (albumin) adsorption, cell adhesion, and cell growth of human bone marrow mesenchymal stem cells (hBMSCs). The amorphous Ta{sub 2}O{sub 5} layer with a porous micro-/nano-scale topography, which was deposited on the Ti surface using a simple hydrolysis–condensation process, increased the corrosion resistance (i.e., increased the corrosion potential and decreased the anodic current and ion release) of the Ti in the SBP and improved the surface wettability, albumin adsorption, and cell adhesion. We conclude that the presence of an amorphous Ta{sub 2}O{sub 5} layer on the Ti surface increased the corrosion resistance and biocompatibility of Ti. - Highlights: ► Amorphous Ta{sub 2}O{sub 5} layer was coated on Ti using simple hydrolysis–condensation process. ► Ta{sub 2}O{sub 5} surface layer showed a micro-/nano-scale porous topography. ► Ta{sub 2}O{sub 5} layer enhanced wettability and corrosion resistance of Ti. ► Ta{sub 2}O{sub 5} layer enhanced protein adsorption, cell adhesion, and cell proliferation of Ti.

  19. Improving the Corrosion Resistance of Biodegradable Magnesium Alloys by Diffusion Coating Process

    Science.gov (United States)

    Levy, Galit Katarivas; Aghion, Eli

    Magnesium alloys suffer from accelerated corrosion in physiological environment and hence their use as a structural material for biodegradable implants is limited. The present study focuses on a diffusion coating treatment that amplifies the beneficial effect of Neodymium on the corrosion resistance of magnesium alloys. The diffusion coating layer was obtained by applying 1 µm Nd coating on EW10X04 magnesium alloy using Electron-gun evaporator and PVD process. The coated alloy was heat treated at 350°C for 3 hours in a protective atmosphere of N2+0.2%SF6. The micro structure characteristics were evaluated by SEM, XRD, and XPS; the corrosion resistance was examined by potentiodynamic polarization and EIS analysis. The corrosion resistance of the diffusion coated alloy was significantly improved compared to the uncoated material. This was related to: (i) formation of Nd2O3 in the outer scale, (ii) integration of Nd in the MgO oxide layer, and (iii) formation of secondary phase Mg41Nd5 along the grain boundaries of α-Mg.

  20. Preparation of novel functional Mg/O/PCL/ZnO composite biomaterials and their corrosion resistance

    International Nuclear Information System (INIS)

    Xi, Zhongxian; Tan, Cui; Xu, Lan; Yang, Na; Li, Qing

    2015-01-01

    Highlights: • Novel functional Mg/O/PCL/ZnO composite biomaterials were prepared. • The biomaterials were prepared by anodization treatment and dip-coating technique. • The composite biomaterials were smooth and with low porosity. • The prepared biomaterials have good corrosion resistance in SBF. • The composite biomaterials can release zinc ion to promote bone formation. - Abstract: In this study, novel and functional Mg/O/PCL/ZnO (magnesium/anodic film/poly(ε-caprolactone)/zinc oxide) composite biomaterials for enhancing the bioactivity and biocompatibility of the implant was prepared by using anodization treatment and dip-coating technique. The surface morphology, microstructure, adhesion strength and corrosion resistance of the composite biomaterials were investigated using scanning electron microscopy (SEM), adhesion measurements, electrochemical tests and immersion tests respectively. In addition, the biocompatible properties of Mg (magnesium), Mg/PCL (magnesium/poly(ε-caprolactone)) and Mg/O/PCL (magnesium/anodic film/poly(ε-caprolactone)) samples were also investigated. The results show that the Mg/O/PCL/ZnO composite biomaterials were with low porosity and with the ZnO powders dispersed in PCL uniformly. The adhesion tests suggested that Mg/O/PCL/ZnO composite biomaterials had better adhesion strength than that of Mg/PCL composite biomaterials obviously. Besides, an in vitro test for corrosion demonstrated that the Mg/O/PCL/ZnO composite biomaterials had good corrosion resistance and zinc ion was released obviously in SBF

  1. Development of weldable, corrosion-resistant iron-aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L. [Oak Ridge National Laboratory, TN (United States)

    1995-05-01

    Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

  2. Enhanced corrosion resistance of stainless steel type 316 in sulphuric acid solution using eco-friendly waste product

    Science.gov (United States)

    Sanni, O.; Popoola, A. P. I.; Fayomi, O. S. I.

    2018-06-01

    Literature has shown that different organic compounds are effective corrosion inhibitors for metal in acidic environments. Such compounds usually contain oxygen, nitrogen or sulphur and function through adsorption on the metal surface, thereby creating a barrier for corrosion attack. Unfortunately, these organic compounds are toxic, scarce and expensive. Therefore, plants, natural product and natural oils have been posed as cheap, environmentally acceptable, abundant, readily available and effective molecules having low environmental impact. The corrosion resistance of austenitic stainless steel Type 316 in the presence of eco-friendly waste product was studied using weight loss and potentiodynamic polarization techniques in 0.5 M H2SO4. The corrosion rate and corrosion potential of the steel was significantly altered by the studied inhibitor. Results show that increase in concentration of the inhibitor hinders the formation of the passive film. Experimental observation shows that its pitting potential depends on the concentration of the inhibitor in the acid solution due to adsorption of anions at the metal film interface. The presence of egg shell powder had a strong influence on the corrosion resistance of stainless steel Type 316 with highest inhibition efficiency of 94.74% from weight loss analysis, this is as a result of electrochemical action and inhibition of the steel by the ionized molecules of the inhibiting compound which influenced the mechanism of the redox reactions responsible for corrosion and surface deterioration. Inhibitor adsorption fits the Langmuir isotherm model. The two methods employed for the corrosion assessment were in good agreement.

  3. Numerical Study of Corrosion Crack Opening

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle; Frandsen, Henrik Lund; Svensson, Staffan

    2008-01-01

    is proportional. More recently, the constant of proportionality, the so-called crack-corrosion index, has been studied further with respect to its dependence on the diameter of the reinforcement and the concrete cover. In the present paper the above-mentioned work is presented and extended with more realistic 3D......-models of the cracked concrete beam. The crack-corrosion index is evaluated for a variation of different parameters, i.e. bar diameter, concrete cover, crack length and type of corrosion product. This paper is an extended version of a paper by Thoft-Christensen et al. (2005) presented at the IFIP WG 7.5 Conference...... for the corrosion crack opening. Experiments and theoretical analysis by a numerical method, FEM, support that the relation between the reduction of the reinforcement bar diameter due to corrosion and the corresponding increase in crack width for a given time interval, measured on the surface of a concrete specimen...

  4. Pitting Corrosion Behaviour of New Corrosion-Resistant Reinforcement Bars in Chloride-Containing Concrete Pore Solution.

    Science.gov (United States)

    Jiang, Jin-Yang; Liu, Yao; Chu, Hong-Yan; Wang, Danqian; Ma, Han; Sun, Wei

    2017-08-04

    In this study, the pitting behaviour of a new corrosion-resistant alloy steel (CR) is compared to that of low-carbon steel (LC) in a simulated concrete pore solution with a chloride concentration of 5 mol/L. The electrochemical behaviour of the bars was characterised using linear polarisation resistance (LPR) and electrochemical impedance spectroscopy (EIS). The pitting profiles were detected by reflective digital holographic microscopy (DHM), scanning electron microscopy (SEM), and the chemical components produced in the pitting process were analysed by X-ray energy dispersive spectroscopy (EDS). The results show that the CR bars have a higher resistance to pitting corrosion than the LC bars. This is primarily because of the periodic occurrence of metastable pitting during pitting development. Compared to the pitting process in the LC bars, the pitting depth grows slowly in the CR bars, which greatly reduces the risk of pitting. The possible reason for this result is that the capability of the CR bars to heal the passivation film helps to restore the metastable pits to the passivation state.

  5. Corrosion resistant coatings for uranium and uranium alloys

    International Nuclear Information System (INIS)

    Weirick, L.J.; Lynch, C.T.

    1977-01-01

    Coatings to prevent the corrosion of uranium and uranium alloys are considered in two military applications: kinetic energy penetrators and aircraft counterweights. This study, which evaluated organic films and metallic coatings, demonstrated that the two most promising coatings are based on an electrodeposited nickel system and a galvanized zinc system

  6. Effect of composition on corrosion resistance of high-alloy austenitic stainless steel weld metals

    International Nuclear Information System (INIS)

    Marshall, P.I.; Gooch, T.G.

    1993-01-01

    The corrosion resistance of stainless steel weld metal in the ranges of 17 to 28% chromium (Cr), 6 to 60% nickel (Ni), 0 to 9% molybdenum (Mo), and 0.0 to 0.37% nitrogen (N) was examined. Critical pitting temperatures were determined in ferric chloride (FeCl 3 ). Passive film breakdown potentials were assessed from potentiodynamic scans in 3% sodium chloride (NaCl) at 50 C. Potentiodynamic and potentiostatic tests were carried out in 30% sulfuric acid (H 2 SO 4 ) ar 25 C, which was representative of chloride-free acid media of low redox potential. Metallographic examination and microanalysis were conducted on the test welds. Because of segregation of alloying elements, weld metal pitting resistance always was lower than that of matching composition base steel. The difference increased with higher Cr, Mo, and N contents. Segregation also reduced resistance to general corrosion in H 2 SO 4 , but the effect relative to the base steel was less marked than with chloride pitting. Segregation of Cr, Mo, and N in fully austenitic deposits decreased as the Ni' eq- Cr' eq ratio increased. Over the compositional range studied, weld metal pitting resistance was dependent mainly on Mo content and segregation. N had less effect than in wrought alloys. Both Mo and N enhanced weld metal corrosion resistance in H 2 SO 4

  7. Fracture-tough, corrosion-resistant bearing steels

    Science.gov (United States)

    Olson, Gregory B.

    1990-01-01

    The fundamental principles allowing design of stainless bearing steels with enhanced toughness and stress corrosion resistance has involved both investigation of basic phenomena in model alloys and evaluation of a prototype bearing steel based on a conceptual design exercise. Progress in model studies has included a scanning Auger microprobe (SAM) study of the kinetics of interfacial segregation of embrittling impurities which compete with the kinetics of alloy carbide precipitation in secondary hardening steels. These results can define minimum allowable carbide precipitation rates and/or maximum allowable free impurity contents in these ultrahigh strength steels. Characterization of the prototype bearing steel designed to combine precipitated austenite transformation toughening with secondary hardening shows good agreement between predicted and observed solution treatment response including the nature of the high temperature carbides. An approximate equilibrium constraint applied in the preliminary design calculations to maintain a high martensitic temperature proved inadequate, and the solution treated alloy remained fully austenitic down to liquid nitrogen temperature rather than transforming above 200 C. The alloy can be martensitically transformed by cryogenic deformation, and material so processed will be studied further to test predicted carbide and austenite precipitation behavior. A mechanistically-based martensitic kinetic model was developed and parameters are being evaluated from available kinetic data to allow precise control of martensitic temperatures of high alloy steels in future designs. Preliminary calculations incorporating the prototype stability results suggest that the transformation-toughened secondary-hardening martensitic-stainless design concept is still viable, but may require lowering Cr content to 9 wt. pct. and adding 0.5 to 1.0 wt. pct. Al. An alternative design approach based on strain-induced martensitic transformation during

  8. Corrosion Resistance of Calcium Aluminate Cement Concrete Exposed to a Chloride Environment.

    Science.gov (United States)

    Ann, Ki Yong; Cho, Chang-Geun

    2014-01-28

    The present study concerns a development of calcium aluminate cement (CAC) concrete to enhance the durability against an externally chemically aggressive environment, in particular, chloride-induced corrosion. To evaluate the inhibition effect and concrete properties, CAC was partially mixed with ordinary Portland cement (OPC), ranging from 5% to 15%, as a binder. As a result, it was found that an increase in the CAC in binder resulted in a dramatic decrease in the setting time of fresh concrete. However, the compressive strength was lower, ranging about 20 MPa, while OPC indicated about 30-35 MPa at an equivalent age. When it comes to chloride transport, there was only marginal variation in the diffusivity of chloride ions. The corrosion resistance of CAC mixture was significantly enhanced: its chloride threshold level for corrosion initiation exceeded 3.0% by weight of binder, whilst OPC and CAC concrete indicated about 0.5%-1.0%.

  9. Capabilities to improve corrosion resistance of fuel claddings by using powerful laser and plasma sources

    Energy Technology Data Exchange (ETDEWEB)

    Borisov, V. M., E-mail: borisov@triniti.ru; Trofimov, V. N.; Sapozhkov, A. Yu.; Kuzmenko, V. A.; Mikhaylov, V. B.; Cherkovets, V. Ye.; Yakushkin, A. A. [Troitsk Institute for Innovation and Fusion Research (Russian Federation); Yakushin, V. L.; Dzhumayev, P. S. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation)

    2016-12-15

    The treatment conditions of fuel claddings of the E110 alloy by using powerful UV or IR laser radiation, which lead to the increase in the corrosion resistance at the high-temperature (T = 1100°C) oxidation simulating a loss-of-coolant accident, are determined. The possibility of the complete suppression of corrosion under these conditions by using pulsed laser deposition of a Cr layer is demonstrated. The behavior of protective coatings of Al, Al{sub 2}O{sub 3}, and Cr planted on steel EP823 by pulsed laser deposition, which is planned to be used in the BREST-OD-300, is studied. The methods of the almost complete suppression of corrosion in liquid lead to the temperature of 720°C are shown.

  10. Corrosion Resistance Properties of Aluminum Coating Applied by Arc Thermal Metal Spray in SAE J2334 Solution with Exposure Periods

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2016-03-01

    Full Text Available Arc thermal metal spray coating provides excellent corrosion, erosion and wear resistance to steel substrates. This paper incorporates some results of aluminum coating applied by this method on plain carbon steel. Thereafter, coated panels were exposed to an environment known to form stable corrosion products with aluminum. The coated panels were immersed in Society of Automotive Engineers (SAE J2334 for different periods of time. This solution consists of an aqueous solution of NaCl, CaCl2 and NaHCO3. Various electrochemical techniques, i.e., corrosion potential-time, electrochemical impedance spectroscopy (EIS and the potentiodynamic were used to determine the performance of stimulants in improving the properties of the coating. EIS studies revealed the kinetics and mechanism of corrosion and potentiodynamic attributed the formation of a passive film, which stifles the penetration of aggressive ions towards the substrate. The corrosion products that formed on the coating surface, identified using Raman spectroscopy, were Dawsonite (NaAlCO3(OH2 and Al(OH3. These compounds of aluminum are very sparingly soluble in aqueous solution and protect the substrate from pitting and uniform corrosion. The morphology and composition of corrosion products determined by scanning electron microscopy and energy dispersive X-ray analyses indicated that the environment plays a decisive role in improving the corrosion resistance of aluminum coating.

  11. Role of Ca in Modifying Corrosion Resistance and Bioactivity of Plasma Anodized AM60 Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Anawati, Anawati; Asoh, Hidetaka; Ono, Sachiko [Kogakuin University, Tokyo (Japan)

    2016-06-15

    The effect of alloying element Ca (0, 1, and 2 wt%) on corrosion resistance and bioactivity of the as-received and anodized surface of rolled plate AM60 alloys was investigated. A plasma electrolytic oxidation (PEO) was carried out to form anodic oxide film in 0.5 mol dm{sup -3} Na{sub 3}PO{sub 4} solution. The corrosion behavior was studied by polarization measurements while the in vitro bioactivity was tested by soaking the specimens in Simulated Body Fluid (1.5xSBF). Optical micrograph and elemental analysis of the substrate surfaces indicated that the number of intermetallic particles increased with Ca content in the alloys owing to the formation of a new phase Al2Ca. The corrosion resistance of AM60 specimens improved only slightly by alloying with 2 wt% Ca which was attributed to the reticular distribution of Al2Ca phase existed in the alloy that might became barrier for corrosion propagation across grain boundaries. Corrosion resistance of the three alloys was significantly improved by coating the substrates with anodic oxide film formed by PEO. The film mainly composed of magnesium phosphate with thickness in the range 30 - 40 μm. The heat resistant phase of Al{sub 2}Ca was believed to retard the plasma discharge during anodization and, hence, decreased the film thickness of Ca-containing alloys. The highest apatite forming ability in 1.5xSBF was observed for AM60-1Ca specimens (both substrate and anodized) that exhibited more degradation than the other two alloys as indicated by surface observation. The increase of surface roughness and the degree of supersaturation of 1.5xSBF due to dissolution of Mg ions from the substrate surface or the release of film compounds from the anodized surface are important factors to enhance deposition of Ca-P compound on the specimen surfaces.

  12. Electrochemical study of corrosion inhibition of stainless steel in phosphoric medium

    Energy Technology Data Exchange (ETDEWEB)

    Hnini, K.; Chtaini, A. [Laboratoire d' Electrochimie et de Bio Corrosion, Faculte des Sciences et Techniques, Beni-Mellal (Morocco); Khouili, M.; Elbouadili, A. [Laboratoire de Chimie Organique et Analytique, Faculte des Sciences et Techniques, Beni-Mellal (Morocco)

    2004-07-01

    The corrosion of metals represents a terrible waste of both natural resources and money, the failure of some stainless steel resulting from pitting corrosion is some times considered a technological problem, consequently, much effort has been expended in attempting to understand and overcome the corrosion therefore, many stainless steel/ environment combinations have been studied. The use of heterocyclic compounds as inhibitors is one of the most practical methods for protection against corrosion in acidic media. In continuation of our work on development of macrocyclic compounds as corrosion inhibitors we report in our study the corrosion inhibiting behaviour of organic compound Methoxy-2-Allyl-4 Phenol (MAP) containing coordinating and conjugation groups, at three forms (natural, polymerized and chemically treated) on the corrosion of stainless steel in phosphoric acid. This study focused on the comparison for corrosion inhibition proprieties of these different applications using potentiodynamic polarization, electrochemical impedance spectroscopy and SEM. The specimen was evaluated to determine change in his corrosion potential and resistance polarization; These MAP products have exhibited corrosion inhibition by maintaining a high resistance polarization (low corrosion rate) in each application. These results reveal that this compound is efficient inhibitor in all forms; the most inhibition efficiency is obtained with polymerized form. To further evaluate the test data, the steel surfaces were analyzed using scanning electron microscopy, SEM observations of surface treated concrete confirmed presence of inhibitor on the steel surfaces. (authors)

  13. Contribution to the study of physico-chemical properties of surfaces modified by laser treatment. Application to the enhancement of localized corrosion resistance of stainless steels; Contribution a l'etude des proprietes physico-chimiques des surfaces modifiees par traitement laser. Application a l'amelioration de la resistance a la corrosion localisee des aciers inoxydables

    Energy Technology Data Exchange (ETDEWEB)

    Pacquentin, W.

    2011-11-25

    Metallic materials are more and more used in severe conditions with particularly strong request for improving their behavior in aggressive environment and especially over long periods. The objective of this PhD work is to estimate the potentiality of a laser surface melting treatment on the improvement of the stainless steel 304L corrosion resistance, surface treatments by laser can be revisited on the basis of a recent change in the laser technology. In the frame of this work, a nano-pulsed laser fiber was chosen: it allows the treated surface to be melted for few microns in depth, followed by an ultra-fast solidification occurring with cooling rates up to 1011 K/s. The combination of these processes leads to the elimination of the surface defects, the formation (trapping) of metastable phases, the segregation of chemical elements and the growth of a new oxide layer which properties are governed by the laser parameters. To correlate these latter to the electrochemical reactivity of the surface, the influence of two laser parameters on the physico-chemical properties of the surface was studied: the laser power and the overlap of the laser impacts. To support this approach, the pitting corrosion resistance of the samples was determined by standard electrochemical tests. For specific laser parameters, the pitting potential of a 304L stainless steel was increased by more than 500 mV corresponding to an important enhancement in localized corrosion resistance in chloride environment. The interdependence of the different phenomena resulting from the laser treatment lead to a quite complex prioritization of their role on the sensibility of the 304L. However, it was demonstrated that the nature of the thermal oxide formed during the laser surface melting and the induced defects are first-order parameters for the initiation of pits. (author) [French] Les materiaux metalliques sont utilises dans des conditions de plus en plus severes et doivent presenter une parfaite

  14. Stainless steel welding method with excellent nitric acid corrosion resistance

    International Nuclear Information System (INIS)

    Matsushita, Yukinobu; Inazumi, Toru; Hyakubo, Tamako; Masamura, Katsumi.

    1996-01-01

    The present invention concerns a welding method for a stainless steel used in a circumstance being in contact with a highly oxidizing nitric acid solution such as nuclear fuel reprocessing facilities, upon welding 316 type austenite steel containing Mo while giving excellent nitric acid resistance. A method of TIG welding using a filler metal having a composition of C, Si, Mn, P, S, Ni, Cr, Mo and Cu somewhat different from a stainless steel mother material in which C, Si, Mn, P, S, Ni, Cr and Mo are specified comprises a step of TIG-welding the surface of the mother material and a step of TIG-welding the rear face of the mother material, in which the welding conditions for the rear face of the mother material are such that the distance between the surface of the outermost welding metal layer on the side of the surface of the mother material and the bottom of the groove is not less than 5mm, and an amount of welding heat is made constant. As a result, even if the method is used in a circumstance being in contact with a highly corrosive solution such as nitric acid, corrosion resistance is not degraded. (N.H.)

  15. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo.

    Science.gov (United States)

    Zhao, Bingjing; Wang, Hong; Qiao, Ning; Wang, Chao; Hu, Min

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (1.5V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo. Copyright © 2016 Elsevier B.V. All rights reserved.

  16. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    Science.gov (United States)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  17. Investigating Corrosion, Wear Resistance and Friction of AA5454-O Series after its Severe Deformation by Rolling

    Directory of Open Access Journals (Sweden)

    Sinan SEZEK

    2017-02-01

    Full Text Available AA5454-O is an easily wrought, or in other words, a ductile aluminium alloy, however, its mechanical properties are inferior as compared to those of other alloys. The change taking place in corrosion resistance of AA5454-O alloy as a result of its severe plastic deformation (SPD by rolling has been investigated in this study. It has been observed that significant changes occurred in abrasion wear and corrosion resistances of AA5454-O alloy, which was severely deformed up to 80 % by rolling process. Corrosion resistance of the alloy that was severely deformed by rolling has increased. The effect of deformation rate on corrosion has been investigated by applying potentiodynamic test whereas on the other hand such change has been evidenced also through corrosion test. It has been observed that friction coefficient of severely deformed AA5454-O alloy varied by around 10 %, and that, associated with such change, its wear resistance also increased considerably. It has been determined that, as a result of severe deformation by rolling, hardness values rose in areas where the alloy was in contact with rolling surface. In this study, wear resistance of severely deformed alloy has been investigated as well. It has been observed that deformation value contributed positively to the increase in wear resistance.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14650

  18. The effect of fatigue on the corrosion resistance of common medical alloys.

    Science.gov (United States)

    Di Prima, Matthew; Gutierrez, Erick; Weaver, Jason D

    2017-10-01

    The effect of mechanical fatigue on the corrosion resistance of medical devices has been a concern for devices that experience significant fatigue during their lifespan and devices made from metallic alloys. The Food and Drug Administration had recommended in some instances for corrosion testing to be performed on post-fatigued devices [Non-clinical tests and recommended labeling for intravascular stents and associated delivery systems: guidance for industry and FDA staff. 2005: Food and Drug Administration, Center for Devices and Radiological Health], although the need for this has been debated [Nagaraja S, et al., J Biomed Mater Res Part B: Appl Biomater 2016, 8.] This study seeks to evaluate the effect of fatigue on the corrosion resistance of 5 different materials commonly used in medical devices: 316 LVM stainless steel, MP35N cobalt chromium, electropolished nitinol, mechanically polished nitinol, and black oxide nitinol. Prior to corrosion testing per ASTM F2129, wires of each alloy were split into subgroups and subjected to either nothing (that is, as received); high strain fatigue for less than 8 min; short-term phosphate buffered saline (PBS) soak for less than 8 min; low strain fatigue for 8 days; or long-term PBS soak for 8 days. Results from corrosion testing showed that the rest potential trended to an equilibrium potential with increasing time in PBS and that there was no statistical (p > 0.05) difference in breakdown potential between the fatigued and matching PBS soak groups for 9 out of 10 test conditions. Our results suggest that under these nonfretting conditions, corrosion susceptibility as measured by breakdown potential per ASTM F2129 was unaffected by the fatigue condition. 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 2019-2026, 2017. Published 2016. This article is a U.S. Government work and is in the public domain in the USA.

  19. Investigations on the corrosion resistance of metallic bipolar plates (BPP) in proton exchange membrane fuel cells (PEMFC) - understanding the effects of material, coating and manufacturing

    Science.gov (United States)

    Dur, Ender

    Polymer Electrolyte Membrane Fuel Cell (PEMFC) systems are promising technology for contributing to meet the deficiency of world`s clean and sustainable energy requirements in the near future. Metallic bipolar plate (BPP) as one of the most significant components of PEMFC device accounts for the largest part of the fuel cell`s stack. Corrosion for metallic bipolar plates is a critical issue, which influences the performance and durability of PEMFC. Corrosion causes adverse impacts on the PEMFC`s performance jeopardizing commercialization. This research is aimed at determining the corrosion resistance of metallic BPPs, particularly stainless steels, used in PEMFC from different aspects. Material selection, coating selection, manufacturing process development and cost considerations need to be addressed in terms of the corrosion behavior to justify the use of stainless steels as a BPP material in PEMFC and to make them commercially feasible in industrial applications. In this study, Ti, Ni, SS304, SS316L, and SS 430 blanks, and BPPs comprised of SS304 and SS316L were examined in terms of the corrosion behavior. SS316L plates were coated to investigate the effect of coatings on the corrosion resistance performance. Stamping and hydroforming as manufacturing processes, and three different coatings (TiN, CrN, ZrN) applied via the Physical Vapor Deposition (PVD) method in three different thicknesses were selected to observe the effects of manufacturing processes, coating types and coating thicknesses on the corrosion resistance of BPP, respectively. Uncoated-coated blank and formed BPP were subjected to two different corrosion tests: potentiostatic and potentiodynamic. Some of the substantial results: 1- Manufacturing processes have an adverse impact on the corrosion resistance. 2- Hydroformed plates have slightly higher corrosion resistance than stamped samples. 3- BPPs with higher channel size showed better corrosion resistance. 4- Since none of the uncoated samples

  20. Investigation on wear resistance and corrosion resistance of electron beam cladding co-alloy coating on Inconel617

    Science.gov (United States)

    Liu, Hailang; Zhang, Guopei; Huang, Yiping; Qi, Zhengwei; Wang, Bo; Yu, Zhibiao; Wang, Dezhi

    2018-04-01

    To improve surface properties of Inconel 617 alloy (referred to as 617 alloy), co-alloy coating metallurgically bonded to substrate was prepared on the surface of 617 alloy by electron beam cladding. The microstructure, phase composition, microhardness, tribological properties and corrosion resistance of the coatings were investigated. The XRD results of the coatings reinforced by co-alloy (Co800) revealed the presence of γ-Co, CoCx and Cr23C6 phase as matrix and new metastable phases of Cr2Ni3 and Co3Mo2Si. These hypoeutectic structures contain primary dendrites and interdendritic eutectics. The metallurgical bonding forms well between the cladding layer and the matrix of 617 alloy. In most studied conditions, the co-alloy coating displays a better hardness, tribological performance, i.e., lower coefficient of frictions and wear rates, corrosion resistance in 1 mol L‑1 HCl solution, than the 617 alloy.

  1. Alkali activated slag mortars provide high resistance to chloride-induced corrosion of steel

    Science.gov (United States)

    Criado, Maria; Provis, John L.

    2018-06-01

    The pore solutions of alkali-activated slag cements and Portland-based cements are very different in terms of their chemical and redox characteristics, particularly due to the high alkalinity and high sulfide content of alkali-activated slag cement. Therefore, differences in corrosion mechanisms of steel elements embedded in these cements could be expected, with important implications for the durability of reinforced concrete elements. This study assesses the corrosion behaviour of steel embedded in alkali-activated blast furnace slag (BFS) mortars exposed to alkaline solution, alkaline chloride-rich solution, water, and standard laboratory conditions, using electrochemical techniques. White Portland cement (WPC) mortars and blended cement mortars (white Portland cement and blast furnace slag) were also tested for comparative purposes. The steel elements embedded in immersed alkali-activated slag mortars presented very negative redox potentials and high apparent corrosion current values; the presence of sulfide reduced the redox potential, and the oxidation of the reduced sulfur-containing species within the cement itself gave an electrochemical signal that classical electrochemical tests for reinforced concrete durability would interpret as being due to steel corrosion processes. However, the actual observed resistance to chloride-induced corrosion was very high, as measured by extraction and characterisation of the steel at the end of a 9-month exposure period, whereas the steel embedded in white Portland cement mortars was significantly damaged under the same conditions.

  2. Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

    Directory of Open Access Journals (Sweden)

    Niloufar Bahrami Panah

    2016-09-01

    Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

  3. Development of corrosion resistant materials for an electrolytic reduction process of a spent nuclear fuel

    International Nuclear Information System (INIS)

    Jong-Hyeon Lee; Soo-Haeng Cho; Jeong-Gook Oh; Eung-Ho Kim

    2008-01-01

    New alloys were designed and prepared to improve their corrosion resistance in an electrolytic reduction environment for a spent oxide fuel on the basis of a thermodynamical assessment. A considerable solubility of Si was confirmed in the Ni alloys and their corrosion resistance was drastically increased with the addition of Si. It was confirmed that a protective oxide layer was formed during a corrosion test due to a reaction among the alloying elements such as Cr, Al and Si. (authors)

  4. Corrosion resistance of micro-arc oxidation coatings formed on aluminum alloy with addition of Al2O3

    Science.gov (United States)

    Zhang, Y.; Chen, Y.; Du, H. Q.; Zhao, YW

    2018-03-01

    Micro-arc oxidation (MAO) coatings were formed on the aluminum alloy in silicate-based electrolyte without and with the addition of Al2O3. It is showed that the coating produced in 7 g l‑1 Al2O3-containing electrolyte was of the most superior corrosion resistance. Besides, the corrosion properties of the coatings were studied by means of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test in both 0.5 M and 1 M NaCl solution. The results proved that the coating is capable to protect the substrate from the corrosion of aggressive Cl‑ in 0.5 M NaCl after 384 h immersion. However, it can not offer protection to the aluminum alloy substrate after 384 h immersion in 1 M NaCl solution. The schematic diagrams illustrate the corrosion process and matched well with the corrosion test results.

  5. Atmospheric corrosion Monitoring with Time-of-Wetness (TOW) sensor and Thin Film Electric Resistance (TFER) sensor

    International Nuclear Information System (INIS)

    Jung, Sung Won; Kim, Young Geun; Song, Hong Seok; Lee, Seung Min; Kho, Young Tai

    2002-01-01

    In this study, TOW sensor was fabricated with the same P. J. Serada's in NRC and was evaluated according to pollutant amount and wet/dry cycle. Laboratorily fabricated thin film electric resistance (TFER) probes were applied in same environment for the measurement of corrosion rate for feasibility. TOW sensor could not differentiate the wet and dry time especially at polluted environment like 3.5% NaCl solution. This implies that wet/dry time monitoring by means of TOW sensor need careful application on various environment. TFER sensor could produce instant atmospheric corrosion rate regardless of environment condition. And corrosion rate obtained by TFER sensor could be differentiated according to wet/dry cycle, wet/dry cycle time variation and solution chemistry. Corrosion behaviors of TFER sensor showed that corrosion could proceed even after wet cycle because of remained electrolyte at the surface

  6. Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes normally are used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium-nickel steels in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

  7. Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

    International Nuclear Information System (INIS)

    Anon.

    1981-01-01

    This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0% and nickel does not exceed 50.0%

  8. Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

    International Nuclear Information System (INIS)

    Anon.

    1981-01-01

    This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

  9. Corrosion resistance of CrN thin films produced by dc magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Ruden, A. [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al Magdalena, Manizales (Colombia); Laboratorio de Recubrimientos Duros y Aplicaciones Industriales–RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia); Departamento de matemáticas, Universidad Tecnológica de Pereira, Pereira (Colombia); Restrepo-Parra, E., E-mail: erestrepopa@unal.edu.co [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al Magdalena, Manizales (Colombia); Paladines, A.U.; Sequeda, F. [Laboratorio de Recubrimientos Duros y Aplicaciones Industriales–RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia)

    2013-04-01

    In this study, the electrochemical behavior of chromium nitride (CrN) coatings deposited on two steel substrates, AISI 304 and AISI 1440, was investigated. The CrN coatings were prepared using a reactive d.c. magnetron sputtering deposition technique at two different pressures (P1 = 0.4 Pa and P2 = 4 Pa) with a mixture of N{sub 2}–Ar (1.5-10). The microstructure and crystallinity of the CrN coatings were investigated using X-ray diffraction. The aqueous corrosion behavior of the coatings was evaluated using two methods. The polarization resistance (Tafel curves) and electrochemical impedance spectra (EIS) in a saline (3.5% NaCl solution) environment were measured in terms of the open-circuit potentials and polarization resistance (R{sub p}). The results indicated that the CrN coatings present better corrosion resistance and R{sub p} values than do the uncoated steel substrates, especially for the coatings produced on the AISI 304 substrates, which exhibited a strong enhancement in the corrosion resistance. Furthermore, better behavior was observed for the coatings produced at lower pressures (0.4 Pa) than those grown at 4 Pa.

  10. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    Science.gov (United States)

    Bhatt, R. B.; Kamat, H. S.; Ghosal, S. K.; de, P. K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 °C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance to pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constitutent phases, which are responsible for improved resistance to pitting corrosion.

  11. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  12. Influence of structural relaxation and partial devitrification on the corrosion resistance of Fe78B13Si9 amorphous alloy

    International Nuclear Information System (INIS)

    Souza, C.A.C.; Politi, F.S.; Kiminami, C.S.

    1998-01-01

    Amorphous alloys obtained by rapid solidification from the melt exhibit a similar structure to those observed in the liquid state, i.e., without long range ordering, in such a way that the constituents of the alloy usually are randomly and homogeneously distributed. Amorphous alloys, depending on their composition, may exhibit interesting characteristics such as very soft magnetic properties and improved resistance to corrosion. The high corrosion resistance of these alloys is attributed mainly to a higher rate of dissolution of passivating elements in the amorphous state. In addition, amorphous alloys are chemically homogeneous and free of defects such as grain boundaries, precipitates and segregation, which are favorable sites for corrosion. The corrosion resistance of amorphous alloys also depends on their thermal history. Several authors have reported that structural changes, such as structural relaxation and devitrification caused by annealing, change significantly the corrosion properties of these alloys. The purpose of this paper is to study corrosion resistance of the amorphous FeBSi alloy and the effects of structural changes such as structural relaxation and partial crystallization caused by annealing

  13. The corrosion resistance of materials used for the manufacture of ear piercing studs

    International Nuclear Information System (INIS)

    Correa, O. V.; Saiki, M.; Rogero, S. O.; Costa, I.

    2003-01-01

    Nickel containing alloy shave been widely used as substrates for the manufacture of studs used for ear piercing. Unfortunately, nickel has also been related to the development of allergic contact dermatitis caused by skin sensitization due to Ni''2+ ions. Nickel ions can be leached out into the body fluids due to corrosion reactions. Defect free coatings are very difficult to produce, and therefore nickel free materials should be used as substrates of ear piercing studs, although the commercial alloys used usually contain this element. In this study, the corrosion resistance of two kinds of commercial studs prepared with nickel containing substrates and a titanium laboratory made stud was determined in a culture medium. The corrosion resistance of the studs was investigated by means of potentiodynamic polarization tests and electrochemical impedance spectroscopy as a function of immersion time in the culture medium. The elements that leached out into the medium due to corrosion reactions were analyzed by instrumental neutron activation analysis. The surfaces of the commercial gold-coated studs were examined by scanning electron microscopy and analyzed by energy dispersive spectroscopy, both before and after exposure to the culture medium. The cytotoxicity of the tested studs was also determined in the culture medium. (Author) 10 refs

  14. Corrosion resistance of a magnetic stainless steel ion-plated with titanium nitride.

    Science.gov (United States)

    Hai, K; Sawase, T; Matsumura, H; Atsuta, M; Baba, K; Hatada, R

    2000-04-01

    This in vitro study evaluated the corrosion resistance of a titanium nitride (TiN) ion-plated magnetic stainless steel (447J1) for the purpose of applying a magnetic attachment system to implant-supported prostheses made of titanium. The surface hardness of the TiN ion-plated 447J1 alloy with varying TiN thickness was determined prior to the corrosion testing, and 2 micrometers thickness was confirmed to be appropriate. Ions released from the 447J1 alloy, TiN ion-plated 447J1 alloy, and titanium into a 2% lactic acid aqueous solution and 0.1 mol/L phosphate buffered saline (PBS) were determined by means of an inductively coupled plasma atomic emission spectroscopy (ICP-AES). Long-term corrosion behaviour was evaluated using a multisweep cyclic voltammetry. The ICP-AES results revealed that the 447J1 alloy released ferric ions into both media, and that the amount of released ions increased when the alloy was coupled with titanium. Although both titanium and the TiN-plated 447J1 alloy released titanium ions into lactic acid solution, ferric and chromium ions were not released from the alloy specimen for all conditions. Cyclic voltamograms indicated that the long-term corrosion resistance of the 447J1 alloy was considerably improved by ion-plating with TiN.

  15. Scratch, wear and corrosion resistant organic inorganic hybrid materials for metals protection and barrier

    International Nuclear Information System (INIS)

    Barletta, M.; Gisario, A.; Puopolo, M.; Vesco, S.

    2015-01-01

    Highlights: • Polysiloxane coatings as protective barriers to delay erosion/corrosion of Fe 430 B metal substrates. • Methyl groups feature a very small steric hindrance and confer ductility to the Si–O–Si backbone. • Phenyl groups feature a larger steric hindrance, but they ensure stability and high chemical inertness. • Remarkable adhesion to the substrate, good scratch resistance and high wear endurance. • Innovative ways to design of long lasting protective barriers against corrosion and aggressive chemicals. - Abstract: Polysiloxanes are widely used as protective barriers to delay erosion/corrosion and increase chemical inertness of metal substrates. In the present work, a high molecular weight methyl phenyl polysiloxane resin was designed to manufacture a protective coating for Fe 430 B structural steel. Methyl groups feature very small steric hindrance and confer ductility to the Si–O–Si backbone of the organic inorganic hybrid resin, thus allowing the achievement of high thickness. Phenyl groups feature larger steric hindrance, but they ensure stability and high chemical inertness. Visual appearance and morphology of the coatings were studied by field emission scanning electron microscopy and contact gauge surface profilometry. Micro-mechanical response of the coatings was analyzed by instrumented progressive load scratch, while wear resistance by dry sliding linear reciprocating tribological tests. Lastly, chemical inertness and corrosion endurance of the coatings were evaluated by linear sweep voltammetry and chronoamperometry in aggressive acid environment. The resulting resins yielded protective materials, which feature remarkable adhesion to the substrate, good scratch resistance and high wear endurance, thus laying the foundations to manufacture long lasting protective barriers against corrosion and, more in general, against aggressive chemicals

  16. Effects of Ultrasonic Nanocrystal Surface Modification on the Residual Stress, Microstructure, and Corrosion Resistance of 304 Stainless Steel Welds

    Science.gov (United States)

    Ye, Chang; Telang, Abhishek; Gill, Amrinder; Wen, Xingshuo; Mannava, Seetha R.; Qian, Dong; Vasudevan, Vijay K.

    2018-03-01

    In this study, ultrasonic nanocrystal surface modification (UNSM) of 304 stainless steel welds was carried out. UNSM effectively eliminates the tensile stress generated during welding and imparts beneficial compressive residual stresses. In addition, UNSM can effectively refine the grains and increase hardness in the near-surface region. Corrosion tests in boiling MgCl2 solution demonstrate that UNSM can significantly improve the corrosion resistance due to the compressive residual stresses and changes in the near-surface microstructure.

  17. The effect of alloying on the resistance of carbon steel for oilfield applications to CO2 corrosion

    OpenAIRE

    Edmonds, David V.; Cochrane, Robert C.

    2005-01-01

    A systematic study has been conducted to investigate the influence of a wide range of alloying elements and different processing conditions on the resistance of low-carbon steels to CO2 corrosion. Strong carbide-forming microalloying elements such as Ti, Nb and V, along with Cr additions, and different levels of Mn, Si, Cu, Mo and Ni, have been explored, along with treatments simulating different processing conditions, for example, controlled rolling, and quenching and tempering. Corrosion te...

  18. The change of corrosion resistance of metals after bombardment by inert gas ions

    International Nuclear Information System (INIS)

    Vasil'ev, M.A.; Panarin, V.E.; Kosyachkov, A.A.

    2002-01-01

    Work functions of electrons and secondary ions of iron and oxygen from the surface of pure iron specimens pre-irradiated by argon ions were studied experimentally. One made use of the determined dependences in the experiments to passivate surface of low-carbon steel using the BULAT type commercial facilities. The designed extra device for those facilities ensured the required irradiation doses (equal to 10 17 atom x cm -2 ) resulting in improvement of steel corrosion resistance by several times [ru

  19. Cyclic fatigue of a high-strength corrosion-resistant sheet TRIP steel

    Science.gov (United States)

    Terent'ev, V. F.; Alekseeva, L. E.; Korableva, S. A.; Prosvirnin, D. V.; Pankova, M. N.; Filippov, G. A.

    2014-04-01

    The mechanical properties of 0.3- and 0.8-mm-thick high-strength corrosion-resistant TRIP steel having various levels of strength properties are studied during static and cyclic loading in the high-cycle fatigue range. The fatigue fracture surface is analyzed by fractography, and the obtained results demonstrate ductile and quasi-brittle fracture mechanisms of this steel depending on the strength properties of the steel and the content of deformation martensite in it.

  20. Resistance to pitting corrosion in ferritic and austenitic/ferritic steels

    International Nuclear Information System (INIS)

    De Bouvier, O.

    1995-01-01

    Stainless steel tubes carrying raw water are potentially vulnerable to pitting corrosion. With a view to minimizing the corrosion risk in the river-water-cooled condensers at PWR power plant, a study was conducted to determine initiation conditions and incubation durations for pitting corrosion in stagnant water. As a result, condenser tubes in Z2 CI 18 (439) or Z2 CT 18-10 (304L) steels were phased out in favour of Z2 CND 16-32 (316L) stainless steel. The same question can be yield for other applications and especially for all types of exchangers for use in electrical applications. This study sought to assess alternative methods for estimating pitting corrosion, and to check the results of these methods against the actual behaviour of studied steels. The study covered ferritic steels (439, 444, 290Mo), austenitic steel (316L) and austenitic/ferritic steels (Uranus 35N, 45N, 47N, 52N). Two approaches were adopted: laboratory tests to compare pitting corrosion risks on different materials, and tests for characterizing the behaviour of steels exposed to river water. The study begins with a laboratory tests that yield an arbitrary parameter for quantifying pitting corrosion resistance. One method involves measuring the pitting temperature in an aggressive ferric chloride solution. Other methods measure the pitting potential, either statistically (Multipit method) or deterministically (polarization curve). We then go on to discuss tests under simulated life-like conditions, involving repeated immersions in water from the Seine. (author). 9 refs., 13 figs, 9 tabs

  1. Corrosion resistant materials for fluorine and hydrogen fluoride

    Energy Technology Data Exchange (ETDEWEB)

    Hauffe, K.

    1984-12-01

    Aluminum and Duralumin are resistant against fluorine and hydrogen fluoride up to 600 and 700 K, respectively. The resistance of nickel and its alloys, particularly monel, against fluorine and hydrogen fluoride is fairly good up to 900 and 800 K. During the attack of nickel-chromium alloys by fluorine between 1000 and 1300 K, it appears an inner fluorination similarly to the inner oxidation. The resistance of titanium in water-free liquid fluorine at lower temperatures with <0,3 mm.a/sup -1/ is comparable to that of nickel and monel. However, the corrosion of titanium in gaseous fluorine amounts at 377 K only 0,0082 mm.a/sup -1/. In spite of their limited resistance against fluorine and hydrogen fluoride, very pure molybdenum and tungsten are employed as construction materials in the rocket technology because of their large strength at high temperatures if fluorine-hydrogen and fluorine-hydrazine flames are used. Lanthanum and calcium borides are only little attacked by fluorine hydrazine flames between 1400 and 1800 K; they are superior to all special grade alloys. The same is true in a lower temperature region (290-400 K) with fluorcarbon resins. Organic materials substitute in increasing extent metal alloys and non-metal inorganic materials.

  2. Corrosion resistant materials for fluorine and hydrogen fluoride

    International Nuclear Information System (INIS)

    Hauffe, K.

    1984-01-01

    Aluminum and Duralumin are resistant against fluorine and hydrogen fluoride up to 600 and 700 K, respectively. The resistance of nickel and its alloys, particularly monel, against fluorine and hydrogen fluoride is fairly good up to 900 and 800 K. During the attack of nickel-chromium alloys by fluorine between 1000 and 1300 K, it appears an inner fluorination similarly to the inner oxidation. The resistance of titanium in water-free liquid fluorine at lower temperatures with -1 is comparable to that of nickel and monel. However, the corrosion of titanium in gaseous fluorine amounts at 377 K only 0,0082 mm.a -1 . In spite of their limited resistance against fluorine and hydrogen fluoride, very pure molybdenum and tungsten are employed as construction materials in the rocket technology because of their large strength at high temperatures if fluorine-hydrogen and fluorine-hydrazine flames are used. Lanthanum and calcium borides are only little attacked by fluorine hydrazine flames between 1400 and 1800 K; they are superior to all special grade alloys. The same is true in a lower temperature region (290-400 K) with fluorcarbon resins. Organic materials substitute in increasing extent metal alloys and non-metal inorganic materials. (orig.) [de

  3. Simultaneous improvement of strength, ductility and corrosion resistance of Al2024 alloy processed by cryoforging followed by ageing

    International Nuclear Information System (INIS)

    Kumar Singh, Amit; Ghosh, Sumit; Mula, Suhrit

    2016-01-01

    The aim of the present study is to simultaneous improvement of strength and ductility as well as corrosion resistance of ultrafine grained 2024 Al-alloy processed by multiaxial cryoforging (MAF) and cryorolling followed by ageing. The evolution of ultrafine grained microstructure during MAF followed by ageing is investigated using optical and transmission electron microscopy. Both multiaxially forged (MAFed) and cryorolled (CRed) samples showed an improvement in yield strength (YS) with a corresponding decrease in the ductility. Aging treatment not only improved the YS, but also its ductility. Improvement in the ductility after ageing is confirmed by the fractography analysis. Corrosion resistance of the MAFed+aged samples found to be higher compared to that of the MAFed and coarse grained counterpart. The corrosion behavior has been analyzed in the light of open circuit potential (OCP), solutionizing, grain size and precipitation strengthening mechanisms. SEM images of the corroded samples also corroborated the corrosion test results.

  4. Corrosion Resistance Evaluation of Welded AISI 316 Stainless Steel by Electrochemical Method

    International Nuclear Information System (INIS)

    Baik, Shin Young; Kim, Kwan Hyu

    1990-01-01

    Electrochemical potentiokinetic polarization technique is known as quantitative, non-destructive and a rapid method for detecting sensitization and is essentially suitable for use in industrial fields and as laboratory research tools. In this study, electrochemical method was tested as a convenient means of the corrosion resistance evaluation for AISI 316L and 316 stainless steel(SS) and their welded sections. The sections were welded by TIG, MIG, CO 2 and ARC in 0.5N HCl as well as 1N H 2 SO 4 electrolyte with or without 0.01N KSCN. The results confirmed that electrochemical method could be used conveniently for corrosion resistance evaluation except reactivation aspect

  5. Influence of electropolishing and anodic oxidation on morphology, chemical composition and corrosion resistance of niobium

    Energy Technology Data Exchange (ETDEWEB)

    Sowa, Maciej; Greń, Katarzyna [Faculty of Chemistry, Silesian University of Technology, B. Krzywoustego Street 6, 44-100 Gliwice (Poland); Kukharenko, Andrey I. [Institute of Metal Physics, Russian Academy of Sciences-Ural Division, S. Kovalevskoi Street 18, 620990 Yekaterinburg (Russian Federation); Ural Federal University, Mira Street 19, 620002 Yekaterinburg, Mira str. 19 (Russian Federation); Korotin, Danila M. [Institute of Metal Physics, Russian Academy of Sciences-Ural Division, S. Kovalevskoi Street 18, 620990 Yekaterinburg (Russian Federation); Michalska, Joanna [Faculty of Materials Engineering and Metallurgy, Silesian University of Technology, Krasińskiego Street 8, 40-019 Katowice (Poland); Szyk-Warszyńska, Lilianna; Mosiałek, Michał [Jerzy Haber Institute of Catalysis and Surface Chemistry PAS, Niezapominajek Street 8, 30-239 Kraków (Poland); Żak, Jerzy [Faculty of Chemistry, Silesian University of Technology, B. Krzywoustego Street 6, 44-100 Gliwice (Poland); Pamuła, Elżbieta [AGH University of Science and Technology, Faculty of Materials Science and Ceramics, Mickiewicza Avenue 30, 30-059 Kraków (Poland); Kurmaev, Ernst Z. [Institute of Metal Physics, Russian Academy of Sciences-Ural Division, S. Kovalevskoi Street 18, 620990 Yekaterinburg (Russian Federation); Cholakh, Seif O. [Ural Federal University, Mira Street 19, 620002 Yekaterinburg, Mira str. 19 (Russian Federation); Simka, Wojciech, E-mail: wojciech.simka@polsl.pl [Faculty of Chemistry, Silesian University of Technology, B. Krzywoustego Street 6, 44-100 Gliwice (Poland)

    2014-09-01

    The work presents results of the studies performed on electropolishing of pure niobium in a bath that contained: sulphuric acid, hydrofluoric acid, ethylene glycol and acetanilide. After the electropolishing, the specimens were subjected to anodic passivation in a 1 mol dm{sup −3} phosphoric acid solution at various voltages. The surface morphology, thickness, roughness and chemical composition of the resulting oxide layers were analysed. Thusly prepared niobium samples were additionally investigated in terms of their corrosion resistance in Ringer's solution. The electropolished niobium surface was determined to be smooth and lustrous. The anodisation led to the growth of barrier-like oxide layers, which were enriched in phosphorus species. - Highlights: • Pure niobium was electropolished and subsequently anodised in a H{sub 3}PO{sub 4} solution. • Phosphorus was successfully introduced into the oxide layers after the treatment. • Corrosion resistance of niobium in Ringer's solution was improved after anodising.

  6. Influence of surface roughness of stainless steel on microbial adhesion and corrosion resistance

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Bagge-Ravn, Dorthe; Kold, John

    2003-01-01

    Abstract The aim of this study was to evaluate if hygienic characteristics of stainless steel used in the food industry could be improved by smoothing surface roughness from an Ra of 0.9 to 0.01 ƒÝm. The adherence of Pseudomonas sp., Listeria monocytogenes and Candida lipolytica to stainless steel...... was not affected by surface roughness (Ra) ranging from grit 4000 polished stainless steel (Ra steel (Ra 0.9). Neither adhesion of Ps. aeruginosa nor its removal by an alkaline commercial cleaner in a flow system was affected by surface roughness. Pitting corrosion resistance...... was evaluated in a commercial disinfectant and in 1 M NaCl. Electropolished and grit 4000 polished steel proved more corrosion resistant as opposed to grit 80 and 120 polished surfaces. In conclusion, the surface finish did not influence bacterial attachment, colonisation, or removal, but is an important...

  7. Effect of Mn Content and Solution Annealing Temperature on the Corrosion Resistance of Stainless Steel Alloys

    Directory of Open Access Journals (Sweden)

    Ihsan-ul-Haq Toor

    2014-01-01

    Full Text Available The corrosion behavior of two specially designed austenitic stainless steels (SSs having different Nickel (Ni and Manganese (Mn contents was investigated. Prior to electrochemical tests, SS alloys were solution-annealed at two different temperatures, that is, at 1030°C for 2 h and 1050°C for 0.5 h. Potentiodynamic polarization (PD tests were carried out in chloride and acidic chloride, whereas linear polarization resistance (LPR and electrochemical impedance spectroscopy (EIS was performed in 0.5 M NaCl solution at room temperature. SEM/EDS investigations were carried out to study the microstructure and types of inclusions present in these alloys. Experimental results suggested that the alloy with highest Ni content and annealed at 1050°C/0.5 hr has the highest corrosion resistance.

  8. Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

    International Nuclear Information System (INIS)

    Raj, V.; Mohan Raj, R.

    2016-01-01

    Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

  9. Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Raj, V., E-mail: alaguraj2@rediffmail.com; Mohan Raj, R., E-mail: chem_mohan@rediffmail.com

    2016-12-15

    Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

  10. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Bingjing; Wang, Hong [Department of Stomatology, General Hospital of the PLA, Beijing (China); Department of Stomatology, The Second Affiliated Stomatological Hospital of Liaoning Medical University (China); Qiao, Ning [College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing (China); Wang, Chao [School of Medicine, Nankai University, Tianjin 300071 (China); Hu, Min, E-mail: humin48@vip.163.com [Department of Stomatology, General Hospital of the PLA, Beijing (China)

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (< 1.5 V) and EBM specimen was the best under the high electric potential (> 1.5 V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo. - Highlights: • EBM and SLM Ti-6Al-4V alloy have good corrosion resistance, and both of them can be applied in vivo. • SLM Ti-6Al-4V alloy was more suitable for implantation in vivo than that of EBM Ti-6Al-4V alloy. • The crevice corrosion resistance of the EBM specimen is the best. • EBM and SLM specimens can form oxide film.

  11. Corrosion Resistant Cladding by YAG Laser Welding in Underwater Environment

    International Nuclear Information System (INIS)

    Tsutomi Kochi; Toshio Kojima; Suemi Hirata; Ichiro Morita; Katsura Ohwaki

    2002-01-01

    It is known that stress-corrosion cracking (SCC) will occur in nickel-base alloys used in Reactor Pressure Vessel (RPV) and Internals of nuclear power plants. A SCC sensitivity has been evaluated by IHI in each part of RPV and Internals. There are several water level instrumentation nozzles installed in domestic BWR RPV. In water level instrumentation nozzles, 182 type nickel-base alloys were used for the welding joint to RPV. It is estimated the SCC potential is high in this joint because of a higher residual stress than the yield strength (about 400 MPa). This report will describe a preventive maintenance method to these nozzles Heat Affected Zone (HAZ) and welds by a corrosion resistant cladding (CRC) by YAG Laser in underwater environment (without draining a reactor water). There are many kinds of countermeasures for SCC, for example, Induction Heating Stress Improvement (IHSI), Mechanical Stress Improvement Process (MSIP) and so on. A YAG laser CRC is one of them. In this technology a laser beam is used for heat source and irradiated through an optical fiber to a base metal and SCC resistant material is used for welding wires. After cladding the HAZ and welds are coated by the corrosion resistant materials so their surfaces are improved. A CRC by gas tungsten arc welding (GTAW) in an air environment had been developed and already applied to a couple of operating plants (16 Nozzles). This method was of course good but it spent much time to perform because of an installation of some water-proof working boxes to make a TIG-weldability environment. CRC by YAG laser welding in underwater environment has superior features comparing to this conventional TIG method as follows. At the viewpoint of underwater environment, (1) an outage term reduction (no drainage water). (2) a radioactive exposure dose reduction for personnel. At that of YAG laser welding, (1) A narrower HAZ. (2) A smaller distortion. (3) A few cladding layers. A YAG laser CRC test in underwater

  12. Improving Corrosion Resistance and Biocompatibility of Magnesium Alloy by Sodium Hydroxide and Hydrofluoric Acid Treatments

    Directory of Open Access Journals (Sweden)

    Chang-Jiang Pan

    2016-12-01

    Full Text Available Owing to excellent mechanical property and biodegradation, magnesium-based alloys have been widely investigated for temporary implants such as cardiovascular stent and bone graft; however, the fast biodegradation in physiological environment and the limited surface biocompatibility hinder their clinical applications. In the present study, magnesium alloy was treated by sodium hydroxide (NaOH and hydrogen fluoride (HF solutions, respectively, to produce the chemical conversion layers with the aim of improving the corrosion resistance and biocompatibility. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR and X-ray photoelectron spectroscopy (XPS indicated that the chemical conversion layers of magnesium hydroxide or magnesium fluoride were obtained successfully. Sodium hydroxide treatment can significantly enhance the surface hydrophilicity while hydrogen fluoride treatment improved the surface hydrophobicity. Both the chemical conversion layers can obviously improve the corrosion resistance of the pristine magnesium alloy. Due to the hydrophobicity of magnesium fluoride, HF-treated magnesium alloy showed the relative better corrosion resistance than that of NaOH-treated substrate. According to the results of hemolysis assay and platelet adhesion, the chemical surface modified samples exhibited improved blood compatibility as compared to the pristine magnesium alloy. Furthermore, the chemical surface modified samples improved cytocompatibility to endothelial cells, the cells had better cell adhesion and proliferative profiles on the modified surfaces. Due to the excellent hydrophilicity, the NaOH-treated substrate displayed better blood compatibility and cytocompatibility to endothelial cells than that of HF-treated sample. It was considered that the method of the present study can be used for the surface modification of the magnesium alloy to enhance the corrosion resistance and biocompatibility.

  13. Corrosion resistance of stainless steel pipes in soil

    Energy Technology Data Exchange (ETDEWEB)

    Sjoegren, L.; Camitz, G. [Swerea KIMAB AB, Box 55970, SE-102 16 Stockholm (Sweden); Peultier, J.; Jacques, S.; Baudu, V.; Barrau, F.; Chareyre, B. [Industeel and ArcelorMittal R and D, 56 rue Clemenceau, BP19, FR-71201 le Creusot, Cedex (France); Bergquist, A. [Outokumpu Stainless AB, P.O. Box 74, SE-774 22 Avesta (Sweden); Pourbaix, A.; Carpentiers, P. [Belgian Centre for Corrosion Study, Avenue des Petits-Champs 4A, BE 1410 Waterloo (Belgium)

    2011-04-15

    To be able to give safe recommendations concerning the choice of suitable stainless steel grades for pipelines to be buried in various soil environments, a large research programme, including field exposures of test specimens buried in soil in Sweden and in France, has been performed. Resistance against external corrosion of austenitic, super austenitic, lean duplex, duplex and super duplex steel grades in soil has been investigated by laboratory tests and field exposures. The grades included have been screened according to their critical pitting-corrosion temperature and according to their time-to-re-passivation after the passive layer has been destroyed locally by scratching. The field exposures programme, being the core of the investigation, uses large specimens: 2 m pipes and plates, of different grades. The exposure has been performed to reveal effects of aeration cells, deposits or confined areas, welds and burial depth. Additionally, investigations of the tendency of stainless steel to corrode under the influence of alternating current (AC) have been performed, both in the laboratory and in the field. Recommendations for use of stainless steels under different soil conditions are given based on experimental results and on operating experiences of existing stainless steel pipelines in soil. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    DEFF Research Database (Denmark)

    Aggerbeck, Martin

    potential differences in the microstructure, and protection from the network of the Al3Ti phases precipitated during the heat treatment. Laser surface cladding of aluminium containing up to 20 wt. % Ti6Al4V were studied focusing on the microstructure and the alkaline corrosion properties. Due......The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions...... that the roughness after etching increases with higher amounts of alloying elements (especially iron and silicon). Proper polishing requires some alloy hardness, while alloy purity is required for a glossy appearance after anodisation. Magnetron sputtered aluminium based coatings containing up to 18 wt. % titanium...

  15. THE CORROSION BEHAVIOR AND WEAR RESISTANCE OF GRAY CAST IRON

    Directory of Open Access Journals (Sweden)

    Lina F. Kadhim

    2018-01-01

    Full Text Available Gray cast iron has many applications as pipes , pumps and valve bodies where it has influenced by heat and contact with other solutions . This research has studied the corrosion behavior and Vickers hardness of gray cast iron by immersion in four strong alkaline solutions (NaOH, KOH, Ca(OH2, LiOHwith three concentrations (1%,2%,3% of each solution. Dry sliding wear has carried out before and after the heat treatments (stress relief ,normalizing, hardening and tempering. In this work ,maximum wear strength has obtained at tempered gray cast iron and minimum corrosion rate has obtained in LiOH solution by forming protective white visible oxide layer.

  16. Effects of solution treatment on mechanical properties and corrosion resistance of 4A duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Panpan; Wang, Aiqin; Wang, Wenyan [Henan Univ. of Science and Technology, Luoyang (China). School of Material Science and Engineering; Xie, Jingpei [Henan Univ. of Science and Technology, Luoyang (China). Collaborative Innovation Center of Nonferrous Metals

    2018-02-15

    In this study, 4A duplex stainless steels were prepared via remelting in an intermediate frequency furnace and subsequently solution treated at different temperatures. The effects of solution treatment on the mechanical properties and corrosion resistance of 4A duplex stainless steel were investigated. Microstructures were characterized via optical microscopy and scanning electron microscopy. The mechanical properties were evaluated via hardness test, tensile test, and impact test experiments. The point corrosion resistance was studied via chemical immersion and potentiodynamic anodic polarization. The results showed that with increasing solution temperature in the range of 1223 - 1423 K, the tensile strength and hardness first decreased and then increased, and minimum values were obtained at 1323 K. The σ phase precipitated at the boundaries of the α/γ phases in samples solution treated at 1223 K, decreasing both impact energy and pitting potential of the experimental steels. When experimental steels were solution treated at 1373 K for 2 h, a suitable volume fraction of α/γ was uniformly distributed throughout the microstructure, and the steels exhibited optimal mechanical properties and pitting corrosion resistance.

  17. Corrosion resistance of titanium alloy on the overpack for high-level radioactive waste disposal

    International Nuclear Information System (INIS)

    Nishimura, Toshiyasu

    2008-01-01

    Crevice corrosion of titanium and its alloys were investigated in 10% sodium chloride at 100 degC simulating the environment of the overpack near the seaside. The pH and Chloride ion concentration inside the crevice were monitored by using W/WO 3 and Ag/AgCl microelectrode, respectively. The pH and Cl - concentration within the crevice were calculated from the standard potential-pH and potential-log [Cl - ] calibration curves. The effect of Mo on the crevice corrosion of titanium was mainly studied. The passivation behavior of the titanium and Ti-15% Mo alloy were also studied using electrochemical impedance studies. A marginal decrease in pH and increase in Cl - ion concentration were observed for pure titanium at 100 degC, where there was large increase of the crevice current. On other hand, there was no apparent change in pH and Cl - ion activity inside the crevice for Ti-15% Mo alloy, where there was no increase of the crevice current. Based on the results, it has been documented that the Ti-15% Mo alloy was not susceptible to crevice corrosion in 10% NaCl solutions at 100 degC. The corrosion reaction resistance (R t ) was found to increase with addition of Mo as an alloying element and also increase with applied anodic potential. Hence, Mo is able to be an effective alloying element, which enhanced the crevice corrosion resistance of titanium under the environment simulating the overpack near the seaside. (author)

  18. 75 FR 55745 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

    Science.gov (United States)

    2010-09-14

    ... Products covered by this order are certain corrosion-resistant carbon steel flat products from Korea. These... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE...

  19. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    .... Scope of the Order Products covered by this order are certain corrosion-resistant carbon steel flat... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... countervailing duty (CVD) order on corrosion-resistant carbon steel flat products from the Republic of Korea for...

  20. 78 FR 55241 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-10

    ... merchandise covered by this Order \\2\\ is certain corrosion- resistant carbon steel flat products from Korea... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE) from the...

  1. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ...] Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation of... ``ITC'') that revocation of the antidumping duty (``AD'') orders on corrosion-resistant carbon steel... (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat Products From...

  2. Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

    International Nuclear Information System (INIS)

    Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2016-01-01

    Highlights: • An in-situ and real-time electrochemical monitoring of flow-induced corrosion of Mg alloy is designed in a vascular bioreactor. • Effect of hydrodynamics on corrosion kinetics, types, rates and products is analyzed. • Flow accelerates mass and electron transfer, leading to an increase in uniform and localized corrosions. • Flow increases not only the thickness of uniform corrosion product layer, but the removal rate of localized corrosion products. • Electrochemical impedance spectroscopy and linear polarization-measured polarization resistances provide a consistent correlation to corrosion rate calculated by computed tomography. - Abstract: An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

  3. Effects of Rare Earth Metal addition on the cavitation erosion-corrosion resistance of super duplex stainless steels

    Science.gov (United States)

    Shim, Sung-Ik; Park, Yong-Soo; Kim, Soon-Tae; Song, Chi-Bok

    2002-05-01

    Austenitic stainless steels such as AISI 316L have been used in equipment in which fluid flows at high speeds which can induce cavitation erosion on metallic surfaces due to the collapse of cavities, where the collapse is caused by the sudden change of local pressure within the liquid. Usually AISI 316L is susceptible to cavitation erosion. This research focuses on developing a better material to replace the AISI 316L used in equipment with high speed fluid flow, such as impellers. The effects of Rare Earth Metal (REM) additions on the cavitation erosion-corrosion resistance of duplex stainless steels were studied using metallographic examination, the potentiodynamic anodic polarization test, the tensile test, the X-ray diffraction test and the ultrasonic cavitation erosion test. The experimental alloys were found to have superior mechanical properties due to interstitial solid solution strengthening, by adding high nitrogen (0.4%), as well as by the refinement of phases and grains induced by fine REM oxides and oxy-sulfides. Corrosion resistance decreases in a gentle gradient as the REM content increases. However, REM containing alloys show superior corrosion resistance compared with that of other commercial alloys (SAF 2507, AISI 316L). Owing to their excellent mechanical properties and corrosion resistance, the alloys containing REM have high cavitation erosion-corrosion resistance.

  4. Corrosion Resistance of Laser Clads of Inconel 625 and Metco 41C

    Science.gov (United States)

    Němeček, Stanislav; Fidler, Lukáš; Fišerová, Pavla

    The present paper explores the impact of laser cladding parameters on the corrosion behaviour of the resulting surface. Powders of Inconel 625 and austenitic Metco 41C steel were deposited on steel substrate. It was confirmed that the level of dilution has profound impact on the corrosion resistance and that dilution has to be minimized. However, the chemical composition of the cladding is altered even in the course of the cladding process, a fact which is related to the increase in the substrate temperature. The cladding process was optimized to achieve maximum corrosion resistance. The results were verified and validated using microscopic observation, chemical analysis and corrosion testing.

  5. Corrosion resistance of amorphous and crystalline Pd40Ni40P20 alloys in aqueous solutions

    DEFF Research Database (Denmark)

    Wu, Y.F.; Chiang, Wen-Chi; Chu, J.

    2006-01-01

    The corrosion behaviors of amorphous and crystalline Pd40Ni40P20 alloys in various aqueous solutions are reported in this paper. The corrosion resistance of crystalline (annealed) Pd40Ni40P20 is better than that of amorphous Pd40Ni40P20 in various corrosive solutions, due to crystalline Pd40Ni40P20...... and mainly consists of inert Pd5P2, NI3P, Ni2Pd2P and noble Pd phases. These inert and noble properties result in a higher corrosion resistance in crystalline Pd40Ni40P20....

  6. Assessment of corrosion resistance of Nd–Fe–B magnets by silanization for orthodontic applications

    Energy Technology Data Exchange (ETDEWEB)

    Fabiano, F., E-mail: ffabiano@unime.it [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Celegato, F. [INRIM Electromagnetism Division, Torino (Italy); Giordano, A. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Borsellino, C. [Department of Civil Engineering, Computing, Construction, Environmental and Applied Mathematics, Messina (Italy); Bonaccorsi, L.; Calabrese, L. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Tiberto, P. [INRIM Electromagnetism Division, Torino (Italy); Cordasco, G.; Matarese, G. [Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Fabiano, V. [Department of Civil Engineering, Computing, Construction, Environmental and Applied Mathematics, Messina (Italy); Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Azzerboni, B. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy)

    2014-02-15

    Nd–Fe–B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd–Fe–B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  7. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    Science.gov (United States)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  8. Effect of ion nitridation process on hardness and the corrosion resistance of biomaterials

    International Nuclear Information System (INIS)

    Wirjoadi; Lely Susita; Bambang Siswanto; Sudjatmoko

    2012-01-01

    Ion nitriding process has been performed on metal biomaterials to improve their mechanical properties of materials, particularly to increase hardness and corrosion resistance. This metallic biomaterials used for artificial bone or a prosthetic graft and used as devices of orthopedic biomaterials are usually of 316L SS metal-type and Ti-6Al-4V alloy. The purpose of this study is to research the development and utilization of ion nitridation method in order to get iron and titanium nitride thin films on the metallic biomaterials for artificial bone that has wear resistance and corrosion resistance is better. Microhardness of the samples was measured using a microhardness tester, optimum hardness of SS 316L samples are about 582 VHN, this was obtained at the nitriding temperature of 500 °C, the nitriding time of 3 hours and the nitrogen gas pressure of 1.6 mbar, while optimum hardness of Ti-6Al-4V alloy is 764 VHN, this was obtained at the nitriding temperature of 500 °C, the nitriding time of 4 hours and the nitrogen gas pressure of 1.6 mbar. The hardness value of SS 316L sample and Ti-6Al-4V alloy increase to 143% and 153%, if compared with standard samples. The optimum corrosion resistance at temperature of 350 °C for SS 316L and Ti-6Al-4V are 260,12 and 110,49 μA/cm 2 or corrosion rate are 29,866 and 15,189 mpy, respectively. (author)

  9. Preparation and corrosion resistance of pulse electrodeposited Zn and Zn–SiC nanocomposite coatings

    International Nuclear Information System (INIS)

    Sajjadnejad, M.; Mozafari, A.; Omidvar, H.; Javanbakht, M.

    2014-01-01

    Highlights: • Zn and Zn–SiC coatings were obtained under different electrodeposition pulse conditions. • Effects of duty cycle, pulse frequency and applied current on SiC incorporation were investigated. • Potentiodynamic polarization tests were conducted to investigate corrosion behavior of coatings. • SiC incorporation enhances coatings corrosion behavior by filling gaps and defects. • Increasing pulse frequency and decreasing applied current favors SiC incorporation. - Abstract: Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic polarization technique in 1 M NaCl solution. It was established that presence of well-dispersed nanoparticles significantly improves corrosion resistance of the zinc by filling gaps and defects between zinc flakes and leading to a smoother surface. However, presence of the SiC nanoparticles led to a mixed microstructure with fine and coarse zinc flakes in some coatings, which presented a weak corrosion behavior. Incorporation of SiC nanoparticles enhanced hardness of the Zn coatings by fining deposit structure and through the dispersion hardening effect

  10. Mechanism and degree of chemical elements effect on atmosphere corrosion resistance of steels

    International Nuclear Information System (INIS)

    Vu Din' Vuj

    1991-01-01

    It follows from the proposed regression equations that falourable effect of chemical elements on steel resistance to atmospheric corrosion is determined by their ability to increase interatom bond stability in iron crystal lattice and form corrosion products with high protection properties. Element positive influence on steel corrosion resistance decreases in the following order: S, P, Si, Mn, Cu, Cr, Ni, C in semiurban tropical atmosphere and S, Mn, Sr, Cu, Ni, Cr in coastal atmosphere. In the latter case C increases corrosion in a greater degree as compared to P. Small ammounts of Mo decrease steel resistance in semiurban atmosphere and almost do not influence it in the coastal one. Possible mechanisms of individual element influence on steel corrosion resistance are considered

  11. Electrical-conductivity measurements of leachates for the rapid assessment of wasteform corrosion resistance

    International Nuclear Information System (INIS)

    Sales, B.C.; Petek, M.; Boatner, L.A.

    1982-01-01

    Measurements of the electrical conductivity of leachate solutions as a function of time can be used as an efficient, informative means of evaluation and comparison in the development of nuclear waste forms and in the preliminary analysis of their corrosion resistance in distilled water. Three separate applications of this technique are described in this work. These are: (1) its use in the optimization of the corrosion resistance of a crystalline wasteform (monazite); (2) a study of the protective ability of the surface layer (gel layer) which forms on the nuclear waste glass Frit 21 + 20 wt % SRW in distilled water; and (3) making comparisons of the overall corrosion resistance of three different nuclear wasteforms (i.e., monazite, SYNROC, and borosilicate glass). A complete solution analysis of the borosilicate glass leachate and a straightforward analysis of the conductivity results agree to within +-20%. In the absence of a complete, time consuming solution analysis, conductivity measurements can be used to estimate reliably the total ionic concentration in the leachate to within a factor of 2

  12. Effects of the Solid Solution Heat Treatment on the Corrosion Resistance Property of SSC13 Cast Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kuk-Jin [Hi-Sten Co., Ltd., Gimhae (Korea, Republic of); Lim, Su Gun [Gyeongsang National University, Jinju (Korea, Republic of); Pak, S. J. [Gachon BioNano Research Institute, Gachon University, Sungnam (Korea, Republic of)

    2015-04-15

    Recently, Stainless steels have been increasingly selected as the fitting or the valve materials of water pipes as the human health issue is getting higher and higher. Therefore, the connectors attached at pipes to deliver water are exposed to more severe environments than the pipes because crevice or galvanic corrosion is apt to occur at the fittings or the valves. Effects of the solid solution annealing, cooling rate after this heat treatment, and passivation on the corrosion properties of the shell mold casted SSC13 (STS304 alloy equivalent) were studied. The heating and quenching treatment more or less reduced hardness but effectively improved corrosion resistance. It was explained by the reduction of delta ferrite contents. Independent of heat treatment, the chemical passivation treatment also lowered corrosion rate but the improvement of corrosion resistance depended on temperature and time for passivation treatment indicating that the optimum conditions for passivation treatment were the bath temperature of 34 .deg. C and operating time of 10 minutes. Therefore it is suggested that the corrosion resistance of SSC13 can be effectively improved with the heat treatment, where SSC13 is heated for 10 minutes at 1120 °C and quenched and passivation treatment, where SSC13 is passivated for at least 10 seconds at 34 °C nitric acid solution.

  13. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    Science.gov (United States)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-12-01

    The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce2O3 and CeO2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  14. Corrosion resistance improvement of nitinol by anodisation in the presence of molybdate ions

    Energy Technology Data Exchange (ETDEWEB)

    Saugo, M. [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Flamini, D.O., E-mail: dflamini@uns.edu.ar [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Zampieri, G. [Centro Atómico Bariloche, Comisión Nacional de Energía Atómica, Av. Bustillo 9500, 8400 San Carlos de Bariloche (Argentina); Instituto Balseiro, Universidad Nacional de Cuyo, Av. Bustillo 9500, 8400 San Carlos de Bariloche (Argentina); Saidman, S.B. [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina)

    2017-04-01

    The corrosion behaviour of Nitinol (NiTi) alloy was studied in Ringer solution. In order to improve its corrosion resistance, protective films were formed on the NiTi surface by means of anodisation under potentiostatic or galvanostatic control in the presence of the corrosion inhibitor molybdate in alkaline and acidic solutions. The anodisation process reduces considerably the Ni content and increases the Ti content in the oxide film, indicating that the Ti/Ni stoichiometry in the outermost surface is much higher than in pure NiTi. The titanium enrichment on the outermost surface as TiO{sub 2} enhanced its anticorrosion performance, as was suggested by the decrease in the amount of Ni and Ti released in Ringer solution under open circuit potential (OCP) condition and under potentials where the bare substrate suffers pitting attack. The best anodised film in terms of corrosion protection was obtained under potentiostatic condition in alkaline solution. The presence of oxidised molybdenum species in the oxide potentiostatically grown in alkaline solution, generates a corrosion protective film with a smoother and denser surface than other oxides formed in acidic solutions, without any defects like micro-cracks or pores. - Highlights: • NiTi alloy was anodised applying a low voltage in the presence of a MoO{sub 4}{sup −2} solution. • The formed oxides provided good corrosion protection to the substrate. • The presence of Mo in the oxide film was confirmed by different techniques. • The increase of the Ti/Ni ratio in the oxidised sample was key to protection.

  15. Effect of chemical composition on corrosion resistance of Zircaloy fuel cladding tube for BWR

    International Nuclear Information System (INIS)

    Inagaki, Masahisa; Akahori, Kimihiko; Kuniya, Jirou; Masaoka, Isao; Suwa, Masateru; Maru, Akira; Yasuda, Teturou; Maki, Hideo.

    1990-01-01

    Effects of Fe and Ni contents on nodular corrosion susceptibility and hydrogen pick-up of Zircaloy were investigated. Total number of 31 Zr alloys having different chemical compositions; five Zr-Sn-Fe-Cr alloys, eight Zr-Sn-Fe-Ni alloys and eighteen Zr-Sn-Fe-Ni-Cr alloys, were melted and processed to thin plates for the corrosion tests in the environments of a high temperature (510degC) steam and a high temperature (288degC) water. In addition, four 450 kg ingots of Zr-Sn-Fe-Ni-Cr alloys were industrially melted and BWR fuel cladding tubes were manufactured through a current material processing sequence to study their producibility, tensile properties and corrosion resistance. Nodular corrosion susceptibility decreased with increasing Fe and Ni contents of Zircaloys. It was seen that the improved Zircaloys having Fe and Ni contents in the range of 0.30 [Ni]+0.15[Fe]≥0.045 (w%) showed no susceptibility to nodular corrosion. An increase of Fe content resulted in a decrease of hydrogen pick-up fraction in both steam and water environments. An increase of Fe and Ni content of Zircaloys in the range of Fe≤0.25 w% and Ni≤0.1 w% did not cause the changes in tensile properties and fabricabilities of fuel cladding tube. The fuel cladding tube of improved Zircaloy, containing more amount of Fe and Ni than the upper limit of Zircaloy-2 specification showed no susceptibility to nodular corrosion even in the 530degC steam test. (author)

  16. Corrosion resistance of structural material AlMg-2 in water following heat treatment and cooling

    International Nuclear Information System (INIS)

    Maman Kartaman A; Djoko Kisworo; Dedi Hariyadi; Sigit

    2005-01-01

    Corrosion tests of structural material AlMg-2 in water were carried out using autoclave in order to study the effects of heat treatment on the corrosion resistance of the material. Prior to the tests, the samples were heat-treated at temperatures of 90, 200, 300 and 500 °C and cooled in air, sand and water. The corrosion tests were conducted in water at temperature of 150 °C for 250 hours. The results showed that AlMg-2 samples were corroded although the increase of mass gain was relatively small. Heat treatment from 90 to 500 °C in sand cooling media resulted in an increase of mass gain despite that at 300 °C the increase was less than those at 200 °C and 500 °C. For water cooling media in the temperature range of 90 to 200 °C, the mass gain increased from 0.1854 g/cm 2 to 2.1204 g/cm 2 although after 200 °C it decreased to 1.8207 g/cm 2 and 1.6779 g/cm 2 respectively. For air cooling media, the mass gain was relatively constant. Based on the experiment results, it can be concluded that heat treatment and cooling did not significantly influence the corrosion resistance of material AlMg-2. The passive film Al 2 O 3 on the surface was able to protect the inner surface from further corrosion. Water media with pH range from 4 – 9 did not cause damage to passive layer formed. (author)

  17. The effect of carbon content on mechanical properties, failure and corrosion resistance of deposited chromium metal

    Directory of Open Access Journals (Sweden)

    Леонід Кімович Лещинськiй

    2017-06-01

    Full Text Available It has been shown that if choosing a metal composition for surfacing rolls and rollers of continuous casting machines, both the carbon impact on the mechanical and functional properties and the critical values of the chromium concentration, which determine the corrosion resistance of the metal with regard to electrochemical corrosion theory, should be considered as well. The paper studied the effect of chromium and carbon steel the X5-X12 type on the structure, technological strength, mechanical properties, fracturing resistance and corrosion resistance of the weld metal. The composition of chromium tool steels (deposited metal (X5-used for the rolls of hot rolling mills and (X12-used for continuous casting machines rollers correspond to these values. The impact of carbon on the properties of the deposited metal containing chromium was considered by comparing the data for both types of the deposited metal. It was found that for both types of the deposited metal (X5 and X12, the limiting value of the carbon content, providing an optimal combination of strength, ductility, failure resistance is the same. If the carbon content is more than the limiting value – (0,25% the technological strength and failure resistance of the deposited metal significantly reduce. With increasing carbon content from 0,18 to 0,25% the martensite structure has a mixed morphology – lath and plate. The strength and toughness of the deposited metal grow. Of particular interest is simultaneous increase in the specific work of failure resulted from crack inhibition at the boundary with far less solid and more ductile ferrite. As for the 5% chromium metal, the X12 type composition with 0,25% C, is borderline. With a further increase in the carbon content of the metal both ductility and failure resistance sharply decrease and with 0,40% C the growth rate of fatigue crack increases by almost 1,5 times

  18. Influence of Al-Si alloy microstructure on the corrosion resistance of coatings formed by the microarc oxidation method

    Directory of Open Access Journals (Sweden)

    Dudareva Natalia.Y.

    2017-01-01

    Full Text Available The impact of the high-silicon aluminum alloy initial microstructure on the quality of the coating formed by microarc oxidation (MAO has been studied. The MAO treatment is applied to AK12D samples in the initial coarse-grained state and after high pressure torsion. The following coating properties are studied: thickness, microhardness, porosity and corrosion resistance. It is established that the MAO layers properties depend on the base microstructure much. High pressure torsion applied to AK12D samples before MAO results in increase of the coating thickness by ∼ 2 times. The microhardness of coatings reduces and their corrosion resistance degrades by ∼ 10 times.

  19. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  20. Improvements in the corrosion resistance and biocompatibility of biomedical Ti–6Al–7Nb alloy using an electrochemical anodization treatment

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Her-Hsiung [Department of Dentistry, National Yang-Ming University, Taipei 112, Taiwan (China); Department of Dentistry, Taipei City Hospital, Taipei 115, Taiwan (China); Department of Stomatology, Taipei Veterans General Hospital, Taipei 112, Taiwan (China); Wu, Chia-Ping; Sun, Ying-Sui [Department of Oral Biology, National Yang-Ming University, Taipei 112, Taiwan (China); Lee, Tzu-Hsin, E-mail: biomaterials@hotmail.com [School of Dentistry, Chung Shan Medical University, Taichung 402, Taiwan (China); Department of Dentistry, Chung Shan Medical University Hospital, Taichung 402, Taiwan (China)

    2013-01-01

    The biocompatibility of an implant material is determined by its surface characteristics. This study investigated the application of an electrochemical anodization surface treatment to improve both the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for implant applications. The electrochemical anodization treatment produced an Al-free oxide layer with nanoscale porosity on the Ti–6Al–7Nb alloy surface. The surface topography and microstructure of Ti–6Al–7Nb alloy were analyzed. The corrosion resistance was investigated using potentiodynamic polarization curve measurements in simulated blood plasma (SBP). The adhesion and proliferation of human bone marrow mesenchymal stem cells to test specimens were evaluated using various biological analysis techniques. The results showed that the presence of a nanoporous oxide layer on the anodized Ti–6Al–7Nb alloy increased the corrosion resistance (i.e., increased the corrosion potential and decreased both the corrosion rate and the passive current) in SBP compared with the untreated Ti–6Al–7Nb alloy. Changes in the nanotopography also improved the cell adhesion and proliferation on the anodized Ti–6Al–7Nb alloy. We conclude that a fast and simple electrochemical anodization surface treatment improves the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for biomedical implant applications. - Highlights: ► Simple/fast electrochemical anodization was applied to biomedical Ti–6Al–7Nb surface. ► Anodized surface had nano-porous topography and contained Al-free oxide layer. ► Anodized surface raised corrosion resistance in three simulated biological solutions. ► Anodized surface enhanced cell adhesion and cell proliferation. ► Electrochemical anodization has potential as biomedical implant surface treatment.

  1. Improvements in the corrosion resistance and biocompatibility of biomedical Ti–6Al–7Nb alloy using an electrochemical anodization treatment

    International Nuclear Information System (INIS)

    Huang, Her-Hsiung; Wu, Chia-Ping; Sun, Ying-Sui; Lee, Tzu-Hsin

    2013-01-01

    The biocompatibility of an implant material is determined by its surface characteristics. This study investigated the application of an electrochemical anodization surface treatment to improve both the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for implant applications. The electrochemical anodization treatment produced an Al-free oxide layer with nanoscale porosity on the Ti–6Al–7Nb alloy surface. The surface topography and microstructure of Ti–6Al–7Nb alloy were analyzed. The corrosion resistance was investigated using potentiodynamic polarization curve measurements in simulated blood plasma (SBP). The adhesion and proliferation of human bone marrow mesenchymal stem cells to test specimens were evaluated using various biological analysis techniques. The results showed that the presence of a nanoporous oxide layer on the anodized Ti–6Al–7Nb alloy increased the corrosion resistance (i.e., increased the corrosion potential and decreased both the corrosion rate and the passive current) in SBP compared with the untreated Ti–6Al–7Nb alloy. Changes in the nanotopography also improved the cell adhesion and proliferation on the anodized Ti–6Al–7Nb alloy. We conclude that a fast and simple electrochemical anodization surface treatment improves the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for biomedical implant applications. - Highlights: ► Simple/fast electrochemical anodization was applied to biomedical Ti–6Al–7Nb surface. ► Anodized surface had nano-porous topography and contained Al-free oxide layer. ► Anodized surface raised corrosion resistance in three simulated biological solutions. ► Anodized surface enhanced cell adhesion and cell proliferation. ► Electrochemical anodization has potential as biomedical implant surface treatment

  2. Improvement of pitting corrosion resistance of AISI 304L stainless steel by nano-pulsed laser surface melting

    International Nuclear Information System (INIS)

    Pacquentin, W.; Blanc, C.; Caron, N.; Thro, P.Y.; Cheniere, A.; Tabarant, M.; Moutiers, G.; Miserque, F.; Plouzennec, H.; Oltra, R.

    2013-01-01

    The stainless steel 304L is widely used, however, in particular conditions, it may be sensitive to pitting corrosion. Nano-pulsed laser surface melting is a surface treatment which allows improving the corrosion resistance of this steel. This treatment consists in focusing a laser beam on the surface of the material, involving its quite immediately melting through a few microns depth, then an ultra-fast solidification occurs with cooling rate about 1011 K/s. The laser parameters control the modifications of the physico-chemical properties. In particular, we studied the influence of the impacts overlap of an ytterbium laser-fiber on the corrosion resistance of a 304L stainless steel in conditions of an aerated and agitated solution of NaCl (concentration of 30 g/L). We obtained an increase of the pitting potential of 220 mV, highlighting an improvement of the corrosion resistance. The study of the chemical and structural modifications is not enough to explain the improvement of the corrosion resistance. Other phenomena must be taken into account, as the quality of the oxide layer, in terms of physico-chemical and mechanical properties. (authors)

  3. Corrosion resistant surface for vanadium nitride and hafnium nitride layers as function of grain size

    Science.gov (United States)

    Escobar, C. A.; Caicedo, J. C.; Aperador, W.

    2014-01-01

    In this research it was studied vanadium nitride (VN) and hafnium nitride (HfN) film, which were deposited onto silicon (Si (100)) and AISI 4140 steel substrates via r.f. magnetron sputtering technique in Ar/N2 atmosphere with purity at 99.99% for both V and Hf metallic targets. Both films were approximately 1.2±0.1 μm thick. The crystallography structures that were evaluated via X-ray diffraction analysis (XRD) showed preferential orientations in the Bragg planes VN (200) and HfN (111). The chemical compositions for both films were characterized by EDX. Atomic Force Microscopy (AFM) was used to study the morphology; the results reveal grain sizes of 78±2 nm for VN and 58±2 nm for HfN and roughness values of 4.2±0.1 nm for VN and 1.5±0.1 nm for HfN films. The electrochemical performance in VN and HfN films deposited onto steel 4140 were studied by Tafel polarization curves and impedance spectroscopy methods (EIS) under contact with sodium chloride at 3.5 wt% solution, therefore, it was found that the corrosion rate decreased about 95% in VN and 99% for HfN films in relation to uncoated 4140 steel, thus demonstrating, the protecting effect of VN and HfN films under a corrosive environment as function of morphological characteristics (grain size). VN(grain size)=78±2.0 nm, VN(roughness)=4.2±0.1 nm, VN(corrosion rate)=40.87 μmy. HfN(grain size)=58±2.0 nm, HfN(roughness)=1.5±0.1 nm, HfN(corrosion rate)=0.205 μmy. It was possible to analyze that films with larger grain size, can be observed smaller grain boundary thus generating a higher corrosion rate, therefore, in this work it was found that the HfN layer has better corrosion resistance (low corrosion rate) in relation to VN film which presents a larger grain size, indicating that the low grain boundary in (VN films) does not restrict movement of the Cl- ion and in this way the corrosion rate increases dramatically.

  4. Improvement of corrosion resistance in austenitic stainless steel by grain boundary character distribution control

    International Nuclear Information System (INIS)

    Wang, Yun; Kaneda, Junya; Kasahara, Shigeki; Shigenaka, Naoto

    2012-01-01

    Strauss test, Coriou test and Huey test were conducted on a Type 316L austenitic stainless steel. Improvement in grain boundary corrosion resistance was verified after raising low Σ coincidence site lattice (CSL) grain boundary (GB) frequency by controlling grain boundary character distribution (GBCD). During crevice corrosion test under gamma-ray irradiation, initiation frequency of GB corrosion after GBCD controlled specimens decreased to 1/10 of GBCD uncontrolled counterpart along with lower depth of corrosion. Stress corrosion cracking (SCC) propagation rate of GBCD controlled specimen decreased to less than 1/2 of GBCD uncontrolled specimen in high temperature and high pressure water. Based on these results, we expect that GBCD control will improve corrosion resistance of austenitic material in a wide range of application and environment. (author)

  5. Microstructure Characterization and Corrosion Resistance Behavior of New Cobalt-Free Maraging Steel Produced Through ESR Techniques

    Science.gov (United States)

    Seikh, Asiful H.; Halfa, Hossam; Baig, Muneer; Khan, Sohail M. A.

    2017-04-01

    In this study, two different grades (M23 and M29) of cobalt-free low nickel maraging steel have been produced through electroslag remelting (ESR) process. The corrosion resistance of these ESR steels was investigated in 1 M H2SO4 solution using linear potentiodynamic polarization (LPP) and electrochemical impedance spectroscopy (EIS) techniques. The experiments were performed for different immersion time and solution temperature. To evaluate the corrosion resistance of the ESR steels, some significant characterization parameters from LPP and EIS curves were analyzed and compared with that of conventional C250 maraging steel. Irrespective of measurement techniques used, the results show that the corrosion resistance of the ESR steels was higher than the C250 steel. The microstructure of ESR steels was composed of uniform and well-distributed martensite accompanied with little amount of retained austenite in comparison with C250 steel.

  6. The effects of argon ion bombardment on the corrosion resistance of tantalum

    Science.gov (United States)

    Ramezani, A. H.; Sari, A. H.; Shokouhy, A.

    2017-02-01

    Application of ion beam has been widely used as a surface modification method to improve surface properties. This paper investigates the effect of argon ion implantation on surface structure as well as resistance against tantalum corrosion. In this experiment, argon ions with energy of 30 keV and in doses of 1 × 1017-10 × 1017 ions/cm2 were used. The surface bombardment with inert gases mainly produces modified topography and morphology of the surface. Atomic Force Microscopy was also used to patterned the roughness variations prior to and after the implantation phase. Additionally, the corrosion investigation apparatus wear was applied to compare resistance against tantalum corrosion both before and after ion implantation. The results show that argon ion implantation has a substantial impact on increasing resistance against tantalum corrosion. After the corrosion test, scanning electron microscopy (SEM) analyzed the samples' surface morphologies. In addition, the elemental composition is characterized by energy-dispersive X-ray (EDX) analysis. The purpose of this paper was to obtain the perfect condition for the formation of tantalum corrosion resistance. In order to evaluate the effect of the ion implantation on the corrosion behavior, potentiodynamic tests were performed. The results show that the corrosion resistance of the samples strongly depends on the implantation doses.

  7. Corrosion resistance assessment of Co-Cr alloy frameworks fabricated by CAD/CAM milling, laser sintering, and casting methods.

    Science.gov (United States)

    Tuna, Süleyman Hakan; Özçiçek Pekmez, Nuran; Kürkçüoğlu, Işin

    2015-11-01

    The effects of fabrication methods on the corrosion resistance of frameworks produced with Co-Cr alloys are not clear. The purpose of this in vitro study was to evaluate the electrochemical corrosion resistance of Co-Cr alloy specimens that were fabricated by conventional casting, milling, and laser sintering. The specimens fabricated with 3 different methods were investigated by potentiodynamic tests and electrochemical impedance spectroscopy in an artificial saliva. Ions released into the artificial saliva were estimated with inductively coupled plasma-mass spectrometry, and the results were statistically analyzed. The specimen surfaces were investigated with scanning electron microscopy before and after the tests. In terms of corrosion current and Rct properties, statistically significant differences were found both among the means of the methods and among the means of the material groups (Pcorrosion than those produced by milling and laser sintering. The corrosion resistance of a Co-Cr alloy specimens fabricated by milling or laser sintering was greater than that of the conventionally cast alloy specimens. The Co-Cr specimens produced by the same method also differed from one another in terms of corrosion resistance. These differences may be related to the variations in the alloy compositions. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  8. Effect of yttrium chromite doping on its resistance to high-temperature salt and gas corrosions

    International Nuclear Information System (INIS)

    Oryshich, I.V.; Poryadchenko, N.E.; Rakitskij, A.N.; Bega, N.D.

    1996-01-01

    Effect of yttrium chromite doping with 2-4 group metal oxides on the corrosion resistance in the air at 1300 C during 5 hours and in sodium chloride and sulfate melts at 900 C during 20 hours is investigated. A notable increase of corrosion resistance is achieved under complex doping with zirconium and magnesium oxides in a quantity, close to solubility in yttrium oxide and solubility by aluminium oxide. Doping with calcium and strontium oxides in the quantities, dose to solubility in yttrium oxide does not produce any notable effect, and at higher concentrations it reduces the corrosion resistance in media indicated. Refs. 8, refs. 2, tabs. 1

  9. Friction stir welded AM50 and AZ31 Mg alloys: Microstructural evolution and improved corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Templeman, Yael [Department of Materials Engineering, Ben Gurion University of the Negev, PO Box 653, Beer Sheva 84105 (Israel); Ben Hamu, Guy [Department of Mechanical Engineering, Sami Shamoon College of Engineering, Ashdod 77245 (Israel); Meshi, Louisa, E-mail: Louisa@bgu.ac.il [Department of Materials Engineering, Ben Gurion University of the Negev, PO Box 653, Beer Sheva 84105 (Israel)

    2017-04-15

    One of the major drawbacks of Mg alloys is poor weldability, caused by porosity formation during conventional fusion welding processes. Friction Stir Welding (FSW) is promising technique in this context since it is a solid state technique. Contradicting results were published in the literature regarding the FSWed Mg alloys joint's properties. Current research was performed in order to investigate the microstructure and corrosion properties of FSWed Mg alloys, studying representatives of two commercial families: wrought AZ31-H24 and die cast AM50. It was found that in both alloys recrystallization occurred during the FSW. In AM50 the mechanism of the recrystallization was continuous, manifested by dislocation rearrangement into sub grain boundaries. In AZ31 discontinuous recrystallization had occurred through grain boundaries migration - twins rotated with respect to the matrix, turning into low angle grain boundaries. Corrosion resistance has improved during the FSW in both alloys to different extents. In the AM50 alloy, the nugget exhibited significantly higher surface potential than the base metal mainly due to the higher Al concentration in the matrix of the nugget, resulting from the dissolution of Al-enrichment and β-Mg{sub 17}Al{sub 12} phase. In the AZ31 alloy, no change in Al concentration had occurred, and the surface potential measured in the nugget was only slightly higher than in the base metal. These results underline the appropriateness of the FSW for Mg alloys since during the conventional welding deterioration of the corrosion resistance occurs. - Highlights: • Following FSW, AZ31-H24 experienced discontinuous recrystallization. • In AZ31 grain boundaries migration occurred, thus twins rotated. • In die cast AM50 continuous recrystallization occurred during the FSW. • In AM50 - dislocations rearranged into sub grain boundaries. • Corrosion resistance has improved during the FSW in both alloys to different extent.

  10. Friction stir welded AM50 and AZ31 Mg alloys: Microstructural evolution and improved corrosion resistance

    International Nuclear Information System (INIS)

    Templeman, Yael; Ben Hamu, Guy; Meshi, Louisa

    2017-01-01

    One of the major drawbacks of Mg alloys is poor weldability, caused by porosity formation during conventional fusion welding processes. Friction Stir Welding (FSW) is promising technique in this context since it is a solid state technique. Contradicting results were published in the literature regarding the FSWed Mg alloys joint's properties. Current research was performed in order to investigate the microstructure and corrosion properties of FSWed Mg alloys, studying representatives of two commercial families: wrought AZ31-H24 and die cast AM50. It was found that in both alloys recrystallization occurred during the FSW. In AM50 the mechanism of the recrystallization was continuous, manifested by dislocation rearrangement into sub grain boundaries. In AZ31 discontinuous recrystallization had occurred through grain boundaries migration - twins rotated with respect to the matrix, turning into low angle grain boundaries. Corrosion resistance has improved during the FSW in both alloys to different extents. In the AM50 alloy, the nugget exhibited significantly higher surface potential than the base metal mainly due to the higher Al concentration in the matrix of the nugget, resulting from the dissolution of Al-enrichment and β-Mg 17 Al 12 phase. In the AZ31 alloy, no change in Al concentration had occurred, and the surface potential measured in the nugget was only slightly higher than in the base metal. These results underline the appropriateness of the FSW for Mg alloys since during the conventional welding deterioration of the corrosion resistance occurs. - Highlights: • Following FSW, AZ31-H24 experienced discontinuous recrystallization. • In AZ31 grain boundaries migration occurred, thus twins rotated. • In die cast AM50 continuous recrystallization occurred during the FSW. • In AM50 - dislocations rearranged into sub grain boundaries. • Corrosion resistance has improved during the FSW in both alloys to different extent.

  11. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  12. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    International Nuclear Information System (INIS)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-01-01

    Highlights: • a-C:Ti nanocomposite coatings were prepared on 316L stainless steel by using R.F. magnetron sputtering method. • Properties of the nanocomposite coatings were analyzed with respect to titanium content. • Corrosion resistance, biocompatibility and hydrophobicity of nanocomposite coating were enhanced with increasing titanium content. • Coating with 2.33 at.% titanium showed superior tribological properties compared to other coatings. - Abstract: Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp"2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  13. Corrosion resistance after mechanical deformation of the Ti30Ta experimental alloy for using in biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Kerolene Barboza da; Konatu, Reginaldo Toshihiro; Oliveira, Liliane Lelis de; Nakazato, Roberto Zenhei; Claro, Ana Paula Rosifini Alves, E-mail: rosifini@feg.unesp.br [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), Guaratinguetá, SP (Brazil). Departamento de Engenharia de Materiais

    2017-10-15

    In this study the corrosion resistance of Ti30Ta experimental alloy was evaluated when submitted to different deformation rates. Alloys were processed in arc melting, furnace, forged and treated. The samples were machined in accordance with ASTME9-09 standard to carry out compression tests. The influence of deformation was evaluated by optical microscopy and XRD, and Electrochemical parameters were analyzed in the most severe condition of deformation (22%). Corrosion resistance exhibited the same behavior for two conditions, 22% and without deformation. (author)

  14. Corrosion-Resistant Container for Molten-Material Processing

    Science.gov (United States)

    Stern, Theodore G.; McNaul, Eric

    2010-01-01

    In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

  15. Corrosion resistance of amorphous NiCrZr and NiCrMoZr alloys

    International Nuclear Information System (INIS)

    Naka, M.; Miyake, M.; Okamoto, I.

    1987-01-01

    One of the authors has reported that the corrosion resistance of chromium containing amorphous alloys is extremely improved by alloying phosphorus among metalloids. Two factors operate for the improvement of corrosion resistance of the amorphous alloys. First, phosphorus serves for the rapid formation of protective passive film. Second, the compositional and structural homogeneity in amorphous state also account for the formation of protective film. The latter factor has been clearly seen in the high corrosion resistance of CoCrMoZr and CoCrWZr alloys without metalloids. In order to clarify the separately two factors in the corrosion resistance of amorphous alloys, the corrosion resistance of amorphous alloys without metalloids has to be further investigated. This paper also deals with the corrosion resistance and electrochemical behavior of NiCrZr and NiCrMoZr alloys in 1N HCl, and compare them with the corrosion behavior of the crystalline alloys containing the same composition as that of the amorphous alloys

  16. Hierarchically ordered self-lubricating superhydrophobic anodized aluminum surfaces with enhanced corrosion resistance.

    Science.gov (United States)

    Vengatesh, Panneerselvam; Kulandainathan, Manickam Anbu

    2015-01-28

    Herein, we report a facile method for the fabrication of self-lubricating superhydrophobic hierarchical anodic aluminum oxide (AAO) surfaces with improved corrosion protection, which is greatly anticipated to have a high impact in catalysis, aerospace, and the shipping industries. This method involves chemical grafting of as-formed AAO using low surface free energy molecules like long chain saturated fatty acids, perfluorinated fatty acid (perfluorooctadecanoic acid, PFODA), and perfluorosulfonicacid-polytetrafluoroethylene copolymer. The pre and post treatment processes in the anodization of aluminum (Al) play a vital role in the grafting of fatty acids. Wettability and surface free energy were analyzed using a contact angle meter and achieved 161.5° for PFODA grafted anodized aluminum (PFODA-Al). This study was also aimed at evaluating the surface for corrosion resistance by Tafel polarization and self-lubricating properties by tribological studies using a pin-on-disc tribometer. The collective results showed that chemically grafted AAO nanostructures exhibit high corrosion resistance toward seawater and low frictional coefficient due to low surface energy and self-lubricating property of fatty acids covalently linked to anodized Al surfaces.

  17. Fabrication of Poly(o/m-Toluidine–SiC/Zinc Bilayer Coatings and Evaluation of Their Corrosion Resistances

    Directory of Open Access Journals (Sweden)

    Chuanbo Hu

    2018-05-01

    Full Text Available The purpose of this research was to study the structure and corrosion resistance of poly(o/m-toluidine-SiC/zinc (Zn bilayer coatings. Poly(o/m-toluidine films, such as poly(o-toluidine (POT and poly(m-toluidine (PMT, were chemically deposited on the surface of composite SiC/Zn coating using the solution evaporation method. The structures of poly(o/m-toluidine were characterized by various optic techniques and the electrochemical behavior was studied by cyclic voltammetry (CV. The structures and morphologies of the SiC/Zn coating were detected by Fourier transformation infrared spectroscopy (FTIR, X-ray diffraction (XRD, energy dispersive spectrometer (EDS, and scanning electron microscopy (SEM. Thereafter, the corrosion resistances of electrodeposited and bilayer coatings were investigated in 3.5% NaCl solution by electrochemical corrosion techniques and an accelerated immersion test. The results showed that the outer POT film exhibits a lower corrosion behavior with respect to PMT, which significantly reduces the corrosion rate of SiC/Zn coating and prolongs the service life of the zinc matrix. The conclusion demontrates that the stronger adsorptive POT film ensures the formed POT–SiC/Zn bilayer coatings possess a compact and low-defect surface, which facilitates POT film to develop its excellent barrier and passivation properties against corrosion.

  18. Electrochemical heterogeneity and corrosion resistance of a welded titanium-zirconium joint

    International Nuclear Information System (INIS)

    Polyakov, S.G.; Goncharov, A.B.; Onoprienko, L.M.; Smiyan, O.D.

    1992-01-01

    The electrochemical behavior and corrosion resistance of various welded joints of zirconium alloy N-2.5 with commercial titanium VT1 made by the argon-arc method are studied. Electrochemical heterogeneity is studied by measuring the distribution of potentials over the surface, galvanic currents, and recording of polarization curves for different zones of a welded joint in 5% sulfuric acid solution at 340 K. It is established that electrochemical heterogeneity of the zones of an N-2.5 + VT1 welded joint leads to acceleration of the cathodic process in a welded joint and the anodic process along the fusion line from the titanium direction where the greatest hydrogenation of the metal and corrosion damage is correspondingly observed

  19. Creep resistance and material degradation of a candidate Ni–Mo–Cr corrosion resistant alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Sachin L., E-mail: sachin@ansto.gov.au [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation (ANSTO), Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Bhattacharyya, Dhriti [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation (ANSTO), Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Yuan, Guangzhou; Li, Zhijun J. [Center of Thorium Molten Salts Reactor System, Shanghai Institute of Applied Physics, Chinese Academy of Sciences (China); Budzakoska-Testone, Elizabeth; De Los Reyes, Massey; Drew, Michael; Edwards, Lyndon [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation (ANSTO), Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia)

    2016-09-30

    This study investigated the creep deformation properties of GH3535, a Ni–Mo–Cr corrosion resistant structural alloy being considered for use in future Gen IV molten salt nuclear reactors (MSR) operating at around 700 °C. Creep testing of the alloy was conducted at 650–750 °C under applied stresses between 85–380 MPa. From the creep rupture results the long term creep strain and rupture life of the alloy were estimated by applying the Dorn Shepard and Larson Miller time-temperature parameters and the alloy's allowable ASME design stresses at the MSR's operating temperature were evaluated. The material's microstructural degradation at creep rupture was characterised using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). The microstructural study revealed that the material failure was due to wedge cracking at triple grain boundary points and cavitation at coarse secondary grain boundary precipitates, nucleated and grown during high temperature exposure, leading to intergranular crack propagation. EBSD local misorientation maps clearly show that the root cause of cavitation and crack propagation was due to large strain localisation at the grain boundaries and triple points instigated by grain boundary sliding during creep deformation. This caused the grain boundary decohesion and subsequent material failure.

  20. Pitting corrosion of copper. Further model studies

    International Nuclear Information System (INIS)

    Taxen, C.

    2002-08-01

    The work presented in this report is a continuation and expansion of a previous study. The aim of the work is to provide background information about pitting corrosion of copper for a safety analysis of copper canisters for final deposition of radioactive waste. A mathematical model for the propagation of corrosion pits is used to estimate the conditions required for stationary propagation of a localised anodic corrosion process. The model uses equilibrium data for copper and its corrosion products and parameters for the aqueous mass transport of dissolved species. In the present work we have, in the model, used a more extensive set of aqueous and solid compounds and equilibrium data from a different source. The potential dependence of pitting in waters with different compositions is studied in greater detail. More waters have been studied and single parameter variations in the composition of the water have been studied over wider ranges of concentration. The conclusions drawn in the previous study are not contradicted by the present results. However, the combined effect of potential and water composition on the possibility of pitting corrosion is more complex than was realised. In the previous study we found what seemed to be a continuous aggravation of a pitting situation by increasing potentials. The present results indicate that pitting corrosion can take place only over a certain potential range and that there is an upper potential limit for pitting as well as a lower. A sensitivity analysis indicates that the model gives meaningful predictions of the minimum pitting potential also when relatively large errors in the input parameters are allowed for

  1. Properties, microstructure and resistance to metal corrosion from pure runoff of supermartensitic stainless steel

    International Nuclear Information System (INIS)

    Zappa, S; Burgueno, A; Svoboda, H. G; Ramini de Rissone, M; Surian, E. S

    2008-01-01

    Supermartensitic stainless steels (AISM) are characterized by their very low carbon content, providing good tenacity and weldability. They also contain Ni as a stabilizing agent of the austenite and Mo to improve corrosion resistance. The weldability of these materials is fundamentally important for their applications, mainly in the gas and oil industries. The presence of CO 2 , H 2 S, water with a high solids content and condensed water in the production of hydrocarbons together with the large amounts of Cl in these aqueous phases make localized corrosion one of the mechanisms for the degradation of these steels while in service. The protective gases used in the semiautomatic welding process with heavy or tubular wires (GMAW, FCAW) affect the chemical composition of the deposits, particularly the contents of C, O and N, generating variations in their properties. The mechanical properties of these steels are usually optimized after a post-welding heat treatment (PWHT), which may also significantly affect the corrosion resistance of the welding deposits. This work studied the influence of the welding procedure (protective gas and PWHT) on corrosion resistance from pitting of the unalloyed AISM metal. Two test pieces of unalloyed metal were welded according to ANSI/AWS A5.22-95 with a GMAW process using a 1.2 mm diameter tubular wire with metal filling that deposits a supermartensitic stainless steel. The effect of the gas protection was evaluated, welding one of the test pieces with Ar- 5%He and the other with Ar-18%CO 2 . The effect of the PWHT was analyzed, for which samples were extracted from each welded test piece, which were thermally treated at 650 o C for 15 minutes, producing as-welded (AW) samples and with PWHT. The chemical composition for both welding conditions was determined. Microstructural characterization was carried out for the four conditions , using optic and scanning electron microscopy and X-ray diffraction, and the Vickers microhardness was

  2. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Naiming, E-mail: lnmlz33@163.com [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Guo, Junwen [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Xie, Faqin [School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072 (China); Zou, Jiaojuan; Tian, Wei [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Yao, Xiaofei [School of Materials and Chemical Engineering, Xi’an Technological University, Xi’an 710032 (China); Zhang, Hongyan; Tang, Bin [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China)

    2014-08-30

    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance.

  3. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    International Nuclear Information System (INIS)

    Lin, Naiming; Guo, Junwen; Xie, Faqin; Zou, Jiaojuan; Tian, Wei; Yao, Xiaofei; Zhang, Hongyan; Tang, Bin

    2014-01-01

    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance

  4. Comparison of the crevice corrosion resistance of alloys 625 and 22

    International Nuclear Information System (INIS)

    Palmer, J.; Kehler, B.; Iloybare, G.O.; Scully, J.R.

    1999-01-01

    The Yucca Mountain Site Characterization Project is concerned with the corrosion resistance of candidate engineered waste package materials. A variety of waste package designs have been proposed for US and Canadian High Level Nuclear Waste Repositories. A common feature of each design is the possibility of utilizing a corrosion resistant material such as a nickel-based super alloy or titanium-based alloy. A suitable corrosion resistant material may provide (a) kinetic immunity if the combination of repository environmental conditions and alloy resistance assure both: (i) a passive condition with negligible chance of localized corrosion stabilization, as well as (ii) low enough passive dissolution rates to insure conventional corrosion allowance over geological times, (b) a second form of ''corrosion allowance,'' if it can be scientifically demonstrated that a mechanism for stifling (i.e., death) of localized corrosion propagation occurs well before waste canisters are penetrated, or (c) such a low probability of initiation and continued propagation that a tolerably low degree of penetration occurs. Unfortunately, a large database on the crevice corrosion properties of alloy 22 does not exist in comparison to alloy 625. Alloy screening tests in oxidizing acids containing FeCl3 indicate that alloy 22 is more resistant to crevice corrosion than 625 as indicated by critical pit and crevice temperatures. Differences in alloying element compositions as expressed by pitting resistance equivalency number calculations support these findings. However, these data only provide the relative ranking of these alloys in terms of crevice corrosion and do not answer the critical questions proposed above

  5. Study of niobium corrosion in alkaline medium

    International Nuclear Information System (INIS)

    Almeida, S.H. de.

    1987-01-01

    A comparative study of niobium electrochemical behaviour in NaOH and KOH solution, with concentrations between 0,5 and 6,1M is presented. The studies were done through electrochemicals assays, consisting in the corrosion potential and anodic and cathodic polarization curves, complemented by loss of mass experiments. The niobium anodic behaviour in alkaline medium is characterized by passivation occurrence, with a stable film formation. The Na oH solution in alkaline medium are more corrosible to niobium than the KOH solution. The loss of mass assays showed that the corrosion velocit is more dependente of hydroxide concentration in KOH medium than the NaOH medium. (C.G.C.) [pt

  6. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    Science.gov (United States)

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-01

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  7. Effect of boron control of environment on corrosion and resistance to low-cycle corrosion fatigue in structural steels

    International Nuclear Information System (INIS)

    Babej, Yu.I.; Zhitkov, V.V.; Zvezdin, Yu.I.; Liskevich, I.Yu.; Nazarov, A.A.

    1982-01-01

    Tests of the specimens on total, contact and crevice corrosion, corrosion cracking and low-cycle fatigue are conducted for determination of corrosion and corrosion-fatigue characteristics in the 15Kh3NMFA, 10N3MFA, 10Kh16N4B, 05Kh13N6M2 structural steels, used in energetics. The environment is subjected to boron control and contacting with atmosphere for simulation of stop and operation modes of the facility. The experiments are carried out in the distilled water with 12g/l H 3 BO 3 and 10 mg/l Cl' at 25, 60, 100 deg C under contacting with atmosphere. It is established, that the pearlitic steels 15Kh3NMFA, 10N3MFA, as well as transition and martensitic 05Kh13N6M2 and 10Kh16N4B steels are highly stable to total, crevice and contact corrosion at the high parameters of aqueous boron-containing medium. Steel resistance to low-cycle fracture decreases slightly under the conditions similar to the operation ones, in the water with 12 g/l H 3 BO 3 . Durability of the pearlitic steels at the simulation of stop conditions decreases more noticeably, crack formation as a rule, initiating from corrosion spots

  8. Improving the corrosion resistance of proton exchange membrane fuel cell carbon supports by pentafluorophenyl surface functionalization

    Science.gov (United States)

    Forouzandeh, Farisa; Li, Xiaoan; Banham, Dustin W.; Feng, Fangxia; Joseph Kakanat, Abraham; Ye, Siyu; Birss, Viola

    2018-02-01

    In this study, the effect of surface functionalization on the electrochemical corrosion resistance of a high surface area, mesoporous colloid imprinted carbon powder (CIC), as well as microporous Vulcan carbon (VC, serving as the benchmark), was demonstrated, primarily for PEM fuel cell applications. CIC-22, which is highly hydrophilic and was synthesized with 22 nm silica colloid templates, and as-received, mildly hydrophobic, VC powders, were functionalized with 2,3,4,5,6-pentafluorophenyl (-PhF5) surface groups using a straightforward diazonium reduction reaction. These carbons were then subjected to corrosion testing, involving a potential cycling-step sequence in room temperature 0.5 M H2SO4. Using cyclic voltammetry and charge/time analysis, the double layer and pseudo-capacitive gravimetric charges of the carbons, prior to and after the application of these potential steps, were tracked in order to obtain information about surface area changes and the extent of carbon oxidation, respectively. It is shown that the corrosion resistance was improved by ca. 50-80% by surface functionalization, likely due to a combination of surface passivation (loss of carbon active sites) and increased surface hydrophobicity.

  9. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    Science.gov (United States)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  10. The Effect of Surface Patterning on Corrosion Resistance of Biomedical Devices

    Science.gov (United States)

    Guo, Mengnan; Toloei, Alisina; Rotermund, Harm H.

    2016-10-01

    In this study, two styles of surface topographies have been created on stainless steel wires to test their corrosion resistance as simulated implanted biomedical devices. Grade 316 LVM stainless steel wire was initially polished to G1500 surface finish before treatment to produce the two different topographies: 1. Unidirectional roughness was created using SiC papers and 2. Various patterns were created with specific hole diameter and inter-hole spacing using focused ion beam (FIB). In order to simulate the environment of implanted biomedical devices, a three-electrode electrochemical cell with 0.9% (by mass) NaCl solution has been used to test the corrosion resistance of the samples by potentiodynamic polarization test method. SEM and EDS analyzed the appearance and chemical composition of different elements including oxygen on the surface. The potential of stable pitting, time related to the initiation of the stable pitting, and the highest corrosion current associated with stable pitting have been compared for samples with the two styles of topography. It was found that surfaces with patterns have a relatively higher pitting potential and it takes longer time to initiate stable pitting than the surface without any patterns.

  11. Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

    Science.gov (United States)

    Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

    2016-03-01

    Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

  12. Corrosion Analysis of TiCN Coated Al-7075 Alloy for Marine Applications: A Case Study

    Science.gov (United States)

    Srinath, M. K.; Ganesha Prasad, M. S.

    2018-05-01

    Corrosion is one of the most important marine difficulties that cause long term problems, occurring in ships and submarines surrounded by a corrosive environment when coupled with chemical, temperature and stress related conditions. Corrosion of marine parts could lead to severe disasters. Coatings and heat treatment in a very effective way could be used to protect the aluminium parts against corrosion. The present case study focuses on the corrosion and microstructural properties of TiCN coatings fabricated on Al-7075 aluminium alloy substrate by using Physical Vapour Deposition technique. Corrosion properties of specimen's heat treated at 500 °C at durations of 1, 4, 8 and 12 h were tested through salt spray test. According to D-1193, ASTM standard, corrosion resistance of coated and heat treated Al-7075 samples were investigated in solution kept at 95 °F with a pH of 6.5-7.2, with 5 sections of NaCl to 95 sections of type IV water. The specimen's heat treated for 1 h showed positive corrosion resistance, while the specimens treated for longer durations had the opposite effect. The microstructures of the salt spray tested coatings were investigated by scanning electron microscope. X-ray diffraction tests were conducted on specimens to determine the atomic and molecular structure of the surface crystals and the unit cell dimensions. The corrosion mechanisms of the coated specimens under the heat treated conditions have been explored.

  13. Study on metal material corrosion behavior of packaging of cement solidified form

    International Nuclear Information System (INIS)

    He Zhouguo; Lin Meiqiong; Fan Xianhua

    1997-01-01

    The corrosion behavior of A3 carbon steel is studied by the specimens that are exposed to atmosphere, embedded in cement solidified form or immersed in corrosion liquid. The corrosion rate is determined by mass change of the specimens. In order to compare the corrosion resistant performance of various coatings, the specimens painted with various material such as epoxide resin, propionic acid resin, propane ether resin and Ti-white paint are tested. The results of the tests show that corrosion rate of A3 carbon steel is less than 10 -3 mm·a -1 in the atmosphere and the cement solidified from, less than 0.1 mm·a -1 in the corrosion liquids, and pH value in the corrosion liquids also affect the corrosion rate of A3 carbon steel. The corrosion resistant performance of Ti-white paint is better than that of other paints. So, A3 carbon steel as packaging material can meet the requirements during storage

  14. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-350 and 731-TA-616 and 618 (Third Review)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five-Year Reviews... corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion...

  15. Corrosion resistance of magnesium treated by hydrocarbon plasma immersion ion implantation

    International Nuclear Information System (INIS)

    Yekehtaz, M.; Baba, K.; Hatada, R.; Flege, S.; Sittner, F.; Ensinger, W.

    2009-01-01

    Due to its low weight, magnesium is increasingly being used as construction materials for e.g. automobile bodies or cell phone housings. However, the material suffers from poor tribological features and particularly from poor corrosion resistance. In order to protect magnesium from corrosion, it was treated by hydrocarbon plasma immersion ion implantation. Magnesium samples were implanted with methane and acetylene at different process times at ambient temperature. Electrochemical corrosion measurements in dilute buffered acetic acid showed that the treatment led to well-adhering films with an effective corrosion protection.

  16. Corrosion resistance of magnesium treated by hydrocarbon plasma immersion ion implantation

    Energy Technology Data Exchange (ETDEWEB)

    Yekehtaz, M. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany)], E-mail: Yekehtaz@ca.tu-darmstadt.de; Baba, K. [Nagasaki Center of Industrial Technology, 2-1303-8 Ikeda, Omura, Nagasaki 856-0026 (Japan); Hatada, R. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany); Nagasaki Center of Industrial Technology, 2-1303-8 Ikeda, Omura, Nagasaki 856-0026 (Japan); Flege, S.; Sittner, F.; Ensinger, W. [Technische Universitaet Darmstadt, Department of Materials Science, Petersenstr. 23, 64287 Darmstadt (Germany)

    2009-05-01

    Due to its low weight, magnesium is increasingly being used as construction materials for e.g. automobile bodies or cell phone housings. However, the material suffers from poor tribological features and particularly from poor corrosion resistance. In order to protect magnesium from corrosion, it was treated by hydrocarbon plasma immersion ion implantation. Magnesium samples were implanted with methane and acetylene at different process times at ambient temperature. Electrochemical corrosion measurements in dilute buffered acetic acid showed that the treatment led to well-adhering films with an effective corrosion protection.

  17. Effect of DC Plasma Electrolytic Oxidation on Surface Characteristics and Corrosion Resistance of Zirconium

    Directory of Open Access Journals (Sweden)

    Maciej Sowa

    2018-05-01

    Full Text Available Zr is a valve metal, the biocompatibility of which is at least on par with Ti. Recently, numerous attempts of the formation of bioactive coatings on Zr by plasma electrolytic oxidation (PEO in solutions that were based on calcium acetate and calcium β-glycerophosphate were made. In this study, the direct current (DC PEO of commercially pure zirconium in the solutions that contained Ca(H2PO22, Ca(HCOO2, and Mg(CH3COO2 was investigated. The treatment was conducted at 75 mA/cm2 up to 200, 300, or 400 V. Five process stages were discerned. The treatment at higher voltages resulted in the formation of oxide layers that had Ca/P or (Mg+Ca/P ratios that were close to that of hydroxyapatite (Ca/P = 1.67, determined by SEM/EDX. The corrosion resistance studies were performed using electrochemical impedance spectroscopy (EIS and DC polarization methods. R(Q[R(QR] circuit model was used to fit the EIS data. In general, the coatings that were obtained at 200 V were the most corrosion resistant, however, they lacked the porous structure, which is typical for PEO coatings, and is sought after in the biomedical applications. The treatment at 400 V resulted in the formation of the coatings that were more corrosion resistant than those that were obtained at 300 V. This was determined mainly by the prevailing plasma regime at the given process voltage. The pitting resistance of Zr was also improved by the treatment, regardless of the applied process conditions.

  18. Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.

    Science.gov (United States)

    2010-10-01

    This report summarizes the findings and recommendations on the use of enamel coating in reinforced concrete structures both for bond strength and : corrosion resistance of steel rebar. Extensive laboratory tests were conducted to characterize the pro...

  19. Structural design guidelines for concrete bridge decks reinforced with corrosion-resistant reinforcing bars.

    Science.gov (United States)

    2014-10-01

    This research program develops and validates structural design guidelines and details for concrete bridge decks with : corrosion-resistant reinforcing (CRR) bars. A two-phase experimental program was conducted where a control test set consistent : wi...

  20. Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

    Science.gov (United States)

    Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

    2013-10-01

    Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

  1. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    Science.gov (United States)

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  2. Organo-Aluminate Polymeric Materials as Advanced Erosion/Corrosion Resistant Thin Film Coatings

    National Research Council Canada - National Science Library

    Cook, Ronald

    1997-01-01

    ...) and hazardous air pollutants (HAPs). The coating system is based on the development of carboxylato- alumoxane precursors for fabrication of corrosion resistant oxide barrier layers and alumoxane-epoxy based primer coats...

  3. Low cost corrosion and oxidation resistant coatings for improved system reliability, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — In order to improve high-temperature oxidation and corrosion resistance of critical superalloy components in turbine engines innovative processing methods must be...

  4. FY 1997 report on the study on development of corrosion-resistant ceramics for refuse incinerators; 1997 nendo chosa hokokusho (gomi shokyakuroyo taishoku ceramics zairyo no kaihatsu ni kansuru kenkyu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    This paper describes development of structural materials for municipal refuse incinerators, in particular, high- temperature corrosion-resistant ceramics for inner walls. Unlike boiler tubes of which inner walls are cooled by water or water vapor, refractory for inner walls is subjected to high-temperature flame over 1000degC, corrosive gases such as HCl and SO2. and low-melting point corrosive dust such as chloride, sulfate and oxide under strong corrosive environment. Experiment was made on 14 kinds of ceramics including commercially available oxide system, non-oxide system and refractory system ceramics. Except graphite system ones, every ceramics, in particular, Al2O3, ZrO2, B4C-doped SiC and CVD-SiO showed superior properties. Commercially available ceramics, in particular, non-oxide system ones are very expensive. Since inner wall materials for refuse incinerators are heat-/corrosion-resistant consumption articles, it is suggested that improvement of reasonable oxide system ceramics or conventional SiC system ones is better. 73 refs., 89 figs., 39 tabs.

  5. A biodegradable AZ91 magnesium alloy coated with a thin nanostructured hydroxyapatite for improving the corrosion resistance.

    Science.gov (United States)

    Mukhametkaliyev, T M; Surmeneva, M A; Vladescu, A; Cotrut, C M; Braic, M; Dinu, M; Vranceanu, M D; Pana, I; Mueller, M; Surmenev, R A

    2017-06-01

    The main aim of this study was to investigate the properties of an AZ91 alloy coated with nanostructured hydroxyapatite (HA) prepared by radio frequency (RF) magnetron sputtering. The bioactivity and biomineralization of the AZ91 magnesium alloy coated with HA were investigated in simulated body fluid (SBF) via an in vitro test. Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffraction (XRD) analyses were performed. The samples were immersed in SBF to study the ability of the surface to promote the formation of an apatite layer as well as corrosion resistance and mass change of the HA-coated AZ91 alloy. Electrochemical tests were performed to estimate the corrosion behaviour of HA-coated and uncoated samples. The results revealed the capability of the HA coating to significantly improve the corrosion resistance of the uncoated AZ91 alloy. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. 16 CFR 23.10 - Misuse of “corrosion proof,” “noncorrosive,” “corrosion resistant,” “rust proof,” “rust resistant...

    Science.gov (United States)

    2010-01-01

    ... INDUSTRIES § 23.10 Misuse of “corrosion proof,” “noncorrosive,” “corrosion resistant,” “rust proof,” “rust resistant,” etc. (a) It is unfair or deceptive to: (1) Use the terms “corrosion proof,” “noncorrosive... the product will be immune from rust and other forms of corrosion during the life expectancy of the...

  7. Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

    International Nuclear Information System (INIS)

    Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

    2014-01-01

    Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

  8. Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

    Science.gov (United States)

    Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2016-01-01

    An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography. PMID:28626241

  9. Corrosion resistance improvement of ferritic steels through hydrogen additions to the BWR coolant

    International Nuclear Information System (INIS)

    Gordon, B.M.; Jewett, C.W.; Pickett, A.E.; Indig, M.E.

    1984-01-01

    Motivated by the success of oxygen suppression for mitigation of intergranular stress corrosion cracking (IGSCC) in weld sensitized austenitic materials used in Boiling Water Reactors (BWRs), oxygen suppression, through hydrogen additions to the feedwater was investigated to determine its affect on the corrosion resistance of ferritic and martensitic BWR structural materials. The results of these investigations are presented in this paper, where particular emphasis is placed on the corrosion performance of BWR pressure vessel low alloy steels, carbon steel piping materials and martensitic pump materials. It is important to note that the corrosion resistance of these materials in the BWR environment is excellent. Consequently this investigation was also motivated to determine whether there were any detrimental effects of hydrogen additions, as well as to identify any additional margin in ferritic/martensitic materials corrosion performance

  10. Microstructure and Corrosion Resistance Property of a Zn-AI-Mg Alloy with Different Solidification Processes

    Directory of Open Access Journals (Sweden)

    Jiang Guang-rui

    2017-01-01

    Full Text Available Zn-Al-Mg alloy coating attracted much attention due to its high corrosion resistance properties, especially high anti-corrosion performance at the cut edge. As the Zn-Al-Mg alloy coating was usually produced by hot-dip galvanizing method, solidification process was considered to influence its microstructure and corrosion properties. In this work, a Zn-Al-Mg cast alloy was melted and cooled to room temperature with different solidification processes, including water quench, air cooling and furnace cooling. Microstructure of the alloy with different solidification processes was characterized by scanning electron microscopy (SEM. Result shows that the microstructure of the Zn-Al-Mg alloy are strongly influenced by solidification process. With increasing solidification rate, more Al is remained in the primary crystal. Electrochemical analysis indicates that with lowering solidification rate, the corrosion current density of the Zn-Al-Mg alloy decreases, which means higher corrosion resistance.

  11. Investigation of intergranular corrosion resistance of Cr16Ni25NMo6 steel

    International Nuclear Information System (INIS)

    Kamenev, Yu.B.; Nazarov, A.A.; Kuusk, L.V.; Majdeburova, T.F.

    1990-01-01

    The effect of 08Kh16N25AM6 steel susceptibility to intergranular corrosion on its intergranular cracking resistance in high-temperature water is investigated. In addition, the performed tests point to the susceptibility of sensibilized Kh16N25AM6 steel to intergranular corrosion in media simulating an agressive environment of power generation equipment; the latter requires a strict control over the resistance of weld joints of the above steel to intergranular corrosion. It is shown that Kh16N25AM6 type steel in sensibilized state is susceptible to intercrystalline corrosion cracking in high-temperature water which correlates with its susceptibility to intergranular corrosion established by AM GOST 6032-84 and potentiodynamic reactivation methods

  12. Deformation behavior, corrosion resistance, and cytotoxicity of Ni-free Zr-based bulk metallic glasses.

    Science.gov (United States)

    Liu, L; Qiu, C L; Chen, Q; Chan, K C; Zhang, S M

    2008-07-01

    Two Ni-free bulk metallic glasses (BMGs) of Zr(60)Nb(5)Cu(22.5)Pd(5)Al(7.5) and Zr(60)Nb(5)Cu(20)Fe(5)Al(10) were successfully prepared by arc-melting and copper mold casting. The thermal stability and crystallization were studied using differential scanning calorimetry. It demonstrates that the two BMGs exhibit very good glass forming ability with a wide supercooled liquid region. A multi-step process of crystallization with a preferential formation of quasicrystals occurred in both BMGs under continuous heating. The deformation behavior of the two BMGs was investigated using quasi-static compression testing. It reveals that the BMGs exhibit not only superior strength but also an extended plasticity. Corrosion behaviors of the BMGs were investigated in phosphate buffered solution by electrochemical polarization. The result shows that the two BMGs exhibit excellent corrosion resistance characterized by low corrosion current densities and wide passive regions. X-ray photoelectron spectroscopy analysis revealed that the passive film formed after anodic polarization was highly enriched in zirconium, niobium, and aluminum oxides. This is attributed to the excellent corrosion resistance. Additionally, the potential cytotoxicity of the two Ni-free BMGs was evaluated through cell culture for 1 week followed by 3-(4,5-Dimethylthiazol-2-yl-)-2,5-diphenyltetrazolium bromide assay and SEM observation. The results indicate that the two Ni-free BMGs exhibit as good biocompatibility as Ti-6Al-4V alloy, and thus show a promising potential for biomedical applications. (c) 2007 Wiley Periodicals, Inc.

  13. Study of the properties of plasma deposited layers of nickel-chrome-aluminium-yttrium coatings resistant to oxidation and hot corrosion

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2012-04-01

    Full Text Available The aim of this study was to examine the properties of Ni22Cr10Al1Y layers in order to obtain optimal structural - mechanical properties with the optimization of depositing parameters. Powder was deposited by the atmospheric plasma spray (APS process with the current intensity of 600, 700 and 800A, with a corresponding plasma gun power supply of 22KW, 34KW and 28KW. The evaluation of the Ni22Cr10Al1Y coating layers was made on the basis of their microhardness, tensile strength and microstructure performance. The best performance was obtained in the layers deposited with 800A and the 34KW plasma gun power supply. The coating with the best characteristics was tested to oxidation in the furnace for heat treatment without a protective atmosphere at 1100°C for one hour. The examination of the morphology of Ni22Cr10Al1Y powder particles was carried out on the SEM (Scanning Electron Microscope as well as the EDS analysis of the best layers. The microstructure of the deposited coating layers was examined with a light microscope. The microstructure analysis was performed according to the TURBOMECA standard. The mechanical properties of layers were evaluated by the method HV0.3 for microhardness and by tensile testing for bond strength. The research has shown that plasma gun power supply significantly affects the mechanical properties and microstructure of coatings that are of crucial importance for the protection of components exposed to high temperature oxidation and hot corrosion.

  14. Contribution to the study of the electrochemical behaviour of titanium and of its industrial shores in sulphuric environment. Characteristics of their resistance to pitting corrosion in neutral and acid halogenous environment

    International Nuclear Information System (INIS)

    Petit, Jacques-Alain

    1975-01-01

    After a presentation of the general metallurgical, physical, and corrosion resistance characteristics of titanium and of its alloys, this research thesis presents the experimental means, discusses the influence of experimental conditions on the assessment of the electrochemical behaviour of titanium and of its alloys. It reports an investigation of the cathodic behaviour of non-alloyed titanium and notably the hydrogen release kinetics in a concentrated acid environment. It discusses the influence of alloy composition on their cathodic behaviour, addresses the anodic behaviour of titanium and of its alloys in sulphuric environment, and the pitting corrosion of titanium and of its alloys in an acid and neutral halogenous environment [fr

  15. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, Zhenyu; Qin, Jinli [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Ma, Jun, E-mail: caltary@gmail.com [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Department of Biomedical Engineering, School of Life Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2015-04-01

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. - Highlights: • The composite coatings were prepared by electrospinning and dip-coating. • Good in vitro bioactivity of the CA/HAP/CHI coating was confirmed. • Electrochemical behaviors in SBF of the coatings have been studied. • The CA/HAP/CHI coating shows better resistance property than HAP/CHI.

  16. Modification of corrosion resistances of steels by rare earths ion implantation

    International Nuclear Information System (INIS)

    Hu Zhaomin; Zhang Weiguo; Liu Fengying; Shao Tongyi; Xiang Xuyang; Gao Fengqin; Li Gongpan

    1987-01-01

    Five kinds of rare earth RE elements have been implanted into steel No.45 and GCr15 bearing steel respectively. The corrosion resistances of the specimens have been examined using electrochemical dynamic potential method, in a NaAc/HAc solution for steel No.45 specimens and in a NaAc/HAc solution containing 0.1 mol/lNaCl for GCr15 bearing steel specimens. It has been found that the aqueous solution corrosion resistances of steel No.45 are obviously modified by implantation of RE element, and the pitting corrosion properties of GCr15 bearing steel are significantly improved due to heavy RE element implantation

  17. Improvement of Corrosion Resistance of Aluminum Alloy with Wettability Controlled Porous Oxide films

    Energy Technology Data Exchange (ETDEWEB)

    Sakairi, M.; Goyal, V. [Hokkaido University, Sapporo (Japan)

    2016-08-15

    The combined process of porous type anodizing and desiccation treatment was applied to improve wettability of A1050 aluminum alloy. The water contact angles of anodized samples were increaseds considerably with desiccation treatment. However, there was no considerable effect of polishing and anodizing time on water contact angle. The corrosion behavior with the treatments was investigated electrochemically. The corrosion resistance of the samples in 3.5 mass% NaCl solutions increased with higher contact angle. Anodized and desiccated samples showed better corrosion resistance than un-desiccated samples around rest potential region.

  18. Improvement of Corrosion Resistance of Aluminum Alloy with Wettability Controlled Porous Oxide films

    International Nuclear Information System (INIS)

    Sakairi, M.; Goyal, V.

    2016-01-01

    The combined process of porous type anodizing and desiccation treatment was applied to improve wettability of A1050 aluminum alloy. The water contact angles of anodized samples were increaseds considerably with desiccation treatment. However, there was no considerable effect of polishing and anodizing time on water contact angle. The corrosion behavior with the treatments was investigated electrochemically. The corrosion resistance of the samples in 3.5 mass% NaCl solutions increased with higher contact angle. Anodized and desiccated samples showed better corrosion resistance than un-desiccated samples around rest potential region.

  19. Testing the permeability and corrosion resistance of micro-mechanically interlocked joints

    DEFF Research Database (Denmark)

    Byskov-Nielsen, Jeppe; Holm, Allan Hjarbæk; Højsholt, Rune

    2011-01-01

    Micro-mechanical interlocking (MMI) can be applied to create new and interesting composite materials. We have employed laser structuring to achieve MMI between stainless steel and plastic with extremely high joint strength. However, the water permeability and corrosion resistance of the joint must...... is conducted. The permeability seems to be consistent with the Hagen–Poiseuille equation independent of the laser structuring technique and is orders of magnitudes larger than the diffusion rate through the plastic. Two different types of corrosion tests have been undertaken, and we show that care must...... be taken in order not to degrade the corrosion resistance of the sample to an unacceptable level....

  20. Electrochemical testing of passivity state and corrosion resistance of supermartensitic stainless steels

    Directory of Open Access Journals (Sweden)

    S. Lasek

    2010-01-01

    Full Text Available On low interstitial - supermartensitic stainless steels (X1CrNiMo 12-5-1, X2CrNiMo 13-6-2, X1CrNiMo 12-6-2 the electrochemical potentiodynamic polarization tests were carried out and the passive state stability and localized corrosion resistance were compared and evaluated. The effect of quenching and tempering as well as the changes in microstructure on polarisation curves and corrosion properties at room temperature were established. Small differences in chemical composition of steels were also registered on their corrosion parameters changes and resistance.

  1. The effect of ion implantation on the resistance of 316L stainless steel to crevice corrosion

    International Nuclear Information System (INIS)

    Bombara, G.; Cavallini, M.

    1983-01-01

    The results of an investigation of the influence of aluminium, titanium and scandium implantation on the electrochemical and chemical crevice corrosion behaviour of 316L stainless steel are presented and discussed. Ion implantation, in addition to improving markedly the protective quality of the passive film at the free corrosion potential, greatly increases the resistance of 316L stainless steel to crevice corrosion in both neutral NaCl and acidic FeCl 3 solutions. A moderate decrease in pitting resistance is possibly due to coverage effect of implanted species on the surface molybdenum constituent. (Auth.)

  2. Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

    Science.gov (United States)

    Minárik, P.; Král, R.; Janeček, M.

    2013-09-01

    Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

  3. Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Minárik, P., E-mail: peter.minarik@mff.cuni.cz [Charles University, Department of Physics of Materials, Prague (Czech Republic); Král, R.; Janeček, M. [Charles University, Department of Physics of Materials, Prague (Czech Republic)

    2013-09-15

    Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

  4. Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

    International Nuclear Information System (INIS)

    Minárik, P.; Král, R.; Janeček, M.

    2013-01-01

    Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

  5. Effect of Heat treatment on Hardness and Corrosion Resistance of Super Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Roun; Kim, Young Sik [Andong National University, Andong (Korea, Republic of)

    2014-07-15

    In fossil-fuel-fired power plants, a variety of pollutants are produced from the combustion of conventional fuels such as coal, oil and gas. Major component of such pollution are ash and corrosive chemicals, which also destroy pumps and piping; by causing erosion/corrosion, pitting, and wear. In order to over come such damage, materials with high hardness and high corrosion resistance are needed. In this work, we melted super-cast-iron with excellent corrosion resistance and high hardness. To elucidate the effect of heat treatment, microstructural analysis, hardness measurement, and corrosion tests were performed. Test results revealed that the super-cast-iron had several tens better corrosion resistance than 316 L stainless steel, and it also had a high surface hardness (> HRC45). High hardness, in spite of its low carbon content (0.74%C), could resulted from a hardening heat treatment to precipitate sufficient Cr{sub 7}C{sub 3} and Cr{sub 2}3C{sub 6}. Also, it was concluded that the excellent corrosion resistance of the super-cast-iron was due to the increase of the relative chromium content by minimizing the carbon content, and by the enhancement of passive film by the addition of Cr, Mo, Cu, and W.

  6. The corrosion resistance of 140MXC, 530AS and 560AS coatings produced by thermal spraying

    Directory of Open Access Journals (Sweden)

    Edwin Alexis López Covaleda

    2013-01-01

    Full Text Available Three commercial materials were deposited using electric arc thermal spraying: 140MXC (with Fe, W, Cr, Nb, 530AS (AISI 1015 steel and 560AS (AISI 420 steel on AISI 4340 steel. The aim of this paper was to evaluate the best strategy for improving a coating-substrate system’s corrosion resistance, using the following combinations: homogeneous single coatings, bilayers consisting of 530AS or 560AS under 140MXC and 140MXC + 530AS and 140MXC + 560AS coatings deposited simultaneously. The coatings were characterised using optical microscopy, scanning electron microscopy and X-ray diffraction. Corrosion resistance was evaluated through potentiodynamic polarisation and hardness by using the Vickers test. Corrosion resistance depends on the amount of microstructure defects, the deposition strategy and the alloy elements. However, corrosion resistance was similar in single coatings of 140MXC and bilayers, having -630 V corrosion potential and 708 nA corrosion current. The details and corrosion mechanism of the coatings so produced are described in this paper.

  7. Corrosion resistance and durability of superhydrophobic surface formed on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution.

    Science.gov (United States)

    Ishizaki, Takahiro; Masuda, Yoshitake; Sakamoto, Michiru

    2011-04-19

    The corrosion resistant performance and durability of the superhydrophobic surface on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution were investigated using electrochemical and contact angle measurements. The durability of the superhydrophobic surface in corrosive 5 wt% NaCl aqueous solution was elucidated. The corrosion resistant performance of the superhydrophobic surface formed on magnesium alloy was estimated by electrochemical impedance spectroscopy (EIS) measurements. The EIS measurements and appropriate equivalent circuit models revealed that the superhydrophobic surface considerably improved the corrosion resistant performance of magnesium alloy AZ31. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the superhydrophobic film to the magnesium alloy surface. The corrosion formation mechanism of the superhydrophobic surface formed on the magnesium alloy was also proposed. © 2011 American Chemical Society

  8. Effects of Copper and Sulfur Additions on Corrosion Resistance and Machinability of Austenitic Stainless Steel

    International Nuclear Information System (INIS)

    Kim, Soon Tae; Park, Yong Soo; Kim, Hyung Joon

    1999-01-01

    Effects of Cu and S on corrosion resistance and machinability of austenitic stainless steel were investigated using immersion test, metallographic examination, Auger surface analysis and tool life test with single point turning tools. Corrosion resistance of the experimental Cu containing alloys in 18.4N H 2 SO 4 at 80 ∼ 120 .deg. C and 3N HCl at 40 .deg. C decreased as S content increased. However, one of the experimental alloys (Fe- 18%Cr- 21%Ni-3.2%Mo- 1.6%W- 0.2%N- 3.1%Cu- 0.091%S) showed general and pitting corrosion resistance equivalent to that of CW12MW in highly concentrated SO 4 2- environment. The alloy also showed pitting corrosion resistance superior to super stainless steel such as 654SMO in Cl - environment. The reasons why the increase in S content deteriorated the corrosion resistance were first, that the number and size of (Mn, Cr)S sulfides having corrosion resistance lower than that of matrix increased, leading to pitting corrosion and second, that rapid dissolution of the matrix around the pits was caused by adsorbed S. However, the alloy containing 3.1 %Cu and 0.091 % S maintained high general and pitting corrosion resistance due to heavily enriched noble Cu through selective dissolution of active Fe and Ni. The tool life for 3.1 % Cu + 0.091 % S added alloy was about four times that of 0.06%Cu + 0.005% S added alloy due to high shear strain rate generated by Cu addition giving easy cross slip of dislocation, lubrication of ductile (Mn, Cr)S sulfides adhering to tool crater surface and low cutting force resulting from thin continuous sulfides formed in chips during machining

  9. Effect of surface modification on the corrosion resistivity in supercritical water

    International Nuclear Information System (INIS)

    Penttila, S.; Horvath, A.; Toivonen, A.; Zolnai, Z.

    2011-01-01

    This paper summarizes the results of high temperature corrosion studies of the candidate austenitic alloys at relevant operating conditions for SCWR. The high temperature and pressure above the thermodynamic critical point of water result in higher oxidation rate which might be critical for thin-wall components like fuel cladding. The goal of this work was to study the effect of surface preparation on the oxidation rate on Ti-stabilized austenitic alloy 1.4970. Surfaces were prepared with ion implantation using He"+- and N"+-ions. Samples were immersed in supercritical water at 650"oC/25 MPa, for up to 2000 hours. Added to this, conventional surface treatments were conducted for austenitic alloy 316L tube samples in order to study the effect of cold work in sample surface on corrosion resistance. The corrosion rate was evaluated by measuring the weight change of the samples. The compositions of the oxide layers were analyzed using scanning electron microscope (SEM) in conjunction with Energy Dispersive Spectroscopy (EDS). (author)

  10. Metallurgical aspects of corrosion resistance of aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Reboul, M.C. [Pechiney Voreppe Research Centre France (France); CNRS-INP Grenoble, SIMAP-INP Grenoble, Universite France, Saint Martin d' Heres Cedex (France); Baroux, B. [SIMAP-INP, Grenoble University, 1130 rue de la piscine, Saint Martin d' Heres Cedex (France)

    2011-03-15

    Aluminium is the second most often used metal after steel. In this paper, the most current uses of aluminium alloys are first summarised. Then, their different corrosion modes, i.e. pitting, crevice, filiform, galvanic and structural corrosion (including inter-granular, exfoliation and stress corrosion cracking) are reviewed, with particular attention paid to metallurgical factors controlling the corrosion process. For each mode, some instances of possible in-service failure are given, followed by the discussion of the involved mechanisms and the presentation of appropriate solutions to prevent corrosion. Last, passivity and polarisation behaviour are discussed with reference to stainless steels. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Corrosion studies on materials of construction for spent nuclear fuel reprocessing plant equipment

    International Nuclear Information System (INIS)

    Kamachi Mudali, U.; Dayal, R.K.; Gnanamoorthy, J.B.

    1993-01-01

    Corrosion studies on specimens of commercial Type 304L stainless steel (SS), nuclear grade type 304L SS, extra low-carbon nitric acid grade (NAG) Uranus-16 SS, NAG Uranus-65 SS, Ti, Ti-5% Ta, Ti-0.25% Pd, Zircaloy-2, weldments of Ti and of Ti-5% Ta, and surface-modified (thermally oxidised and anodised) Ti were carried out to assess their corrosion resistance in nitric acid medium. The results indicated that Zircaloy-2, Ti-5% Ta, Uranus-16 SS and Uranus-65 SS have excellent corrosion resistance in boiling nitric acid solution. Specimens of Zircaloy-2, Ti-5% Ta and thermally-oxidised Ti showed excellent corrosion resistance also in a simulated uranium-containing reprocessing medium in a concentrated nitric acid solution. SEM and XRD analyses were carried out on the tested specimens to examine the scale morphology and phases present on the surface. (orig.)

  12. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Niroumandrad, S. [Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-12-01

    Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce{sub 2}O{sub 3} and CeO{sub 2} was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  13. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    International Nuclear Information System (INIS)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-01-01

    Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce 2 O 3 and CeO 2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  14. The study of epoxy polyamide and polyvinyl resins as corrosion ...

    African Journals Online (AJOL)

    The corrosion resistance of two commonly used protective coatings (epoxy polyamide and polyvinyl resins) in the Niger Delta area of Nigeria has been assessed. The coatings on low carbon steel were subjected to varying conditions of pH, temperature and exposure time and the corrosion rates calculated. At a pH of 2, 3, 4, ...

  15. Microwave-assisted synthesis of lanthanum conversion coating on Mg-Li alloy and its corrosion resistance

    International Nuclear Information System (INIS)

    Song Dalei; Jing Xiaoyan; Wang Jun; Lu Shanshan; Yang Piaoping; Wang Yanli; Zhang Milin

    2011-01-01

    Graphical abstract: Highlights: → The method of microwave is used to synthesize lanthanum conversion coating. → Lanthanum conversion coating on Mg-Li alloy was studied. → Different conditions between room temperature and microwave were compared. → The corrosion behavior of lanthanum conversion coatings was studied. → The corrosion mechanism of lanthanum conversion coatings was studied. - Abstract: Lanthanum-based conversion coating on Mg-Li alloy has been prepared by a microwave-assisted method. X-ray diffractions (XRD) indicate that the intermetallic compounds of lanthanum are formed on Mg-Li alloy surface. Scanning electron microscopy (SEM) images show that the coating has different morphologies and special structures. The corrosion resistance was assessed by means of potentiodynamic polarization curves and electrochemical impedance spectra (EIS). The results indicate that this coating significantly reduces the corrosion rate of Mg-Li alloy in NaCl solution. A comparing experiment indicates that the coating prepared by microwave-assisted process has superior corrosion resistance to the coating obtained at room temperature.

  16. Development of advanced corrosion resistant materials for molten coal ash; Yoyu sekitanbai ni taisuru kotaishokusei zairyo no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    For development of materials for heat exchangers under severe corrosion environment due to ultra-high temperature coal combustion gas, basic data were surveyed. On the study in fiscal 1996, the corrosion resistance of one kind of commercially available material and 2 kinds of created materials was studied by coal slag coating test. The commercially available material was subjected to high- temperature corrosion tests of 1500 and 1550degC for a long time. The result showed that SiC is most excellent in the above temperature range. On new materials, 7 kinds of Cr2O3 system ceramics such as Cr2O3-Al2O3 system and Cr2O3- MgO system were selected considering high-temperature corrosion resistance, and the optimum composition and fabrication process of the new materials were studied. High- temperature corrosion tests, and measurement of thermal conductivity and thermal expansion were carried out for every specimen. The result suggested that some materials of Cr2O3- Al2O3 system are promising. 23 refs., 76 figs., 23 tabs.

  17. Study on corrosion resistance of A106Gr.B and A672Gr.B60 in dynamic water loop with high temperature and pressure

    International Nuclear Information System (INIS)

    Tian Jue; Wang Hui; Li Xinmin

    2014-01-01

    Due to the low carbon and low alloy Cr content, flow accelerates corrosion prone to have a serious impact on safety. AP1000 is the most advanced nuclear power technology in recent years. The plant used A672Gr.B60 as an alternative feed pipe to reduce the impact of flow accelerated corrosion. The impact of different flow rates, alkaline agent type and material property on A672Gr.B60 and A106Gr.B were characterized by scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectronic spectroscopy (XPS). After 336 h experiments were conducted, results show that the corrosion rate of A672Gr.B60 is much lower than that of A106Gr.B, and the density of oxidation film on A672Gr.B60 is superior to A106Gr.B. Ethanolamine (ETA) as an alkaline agent is better to reduce FAC to A106Gr.B, and it also can make the oxidation film become denser. Changes in flow rate will affect the size, shape and distribution of the oxide particles, and will also affect the thickness of the oxide film. Both of two materials were composed by Fe 3 O 4 . (authors)

  18. Evaluations of corrosion resistance of Ni-Cr plated and Zn-plated Fe Substrates Using an Electrolytic Corrosion Test

    International Nuclear Information System (INIS)

    Lee, Jaebong; Kim, Kyungwook; Park, Minwoo; Song, Taejun; Lee, Chaeseung; Lee, Euijong; Kim, Sangyeol

    2013-01-01

    An Eectrolytic Corrosion(EC) test method was evaluated by the comparison with Copper Accelerated Acetic Salt Spray(CASS) and Neutral Salt Spray(SS) tests. Those methods were applied in order to evaluate corrosion resistance of Ni-Cr plated and Zn-plated Fe substrates. The correlations between results obtained by different test methods were investigated. Results showed that the electrochemical method such as the EC test method was superior to the conventional methods such as CASS and SS, in terms of the quantitative accuracy and the test-time span. Furthermore, the EC test method provided the useful means to estimate the initiation of corrosion of each layer by monitoring the rest potentials of the coated layers such as Ni, Cr, and Zn on Fe substrate. With regard to test time spans, the EC test provided the 78 times and 182 times faster results than the CASS test in cases of Fe + 5μm Ni + 0.5 μm Cr and Fe + 20 μm Ni + 0.5 μm Cr respectively, while the EC test was 85 times faster results than the Salt Spray test in the case of Fe + 20 g/m 2 Zn. Therefore, the EC test can be the better method to evaluate the resistance to corrosion of coated layers than the conventional methods such as the SS test and the CASS

  19. The Evaluation of the Corrosion Resistance of the Al-Si Alloys Antimony Alloyed

    Directory of Open Access Journals (Sweden)

    Svobodova J.

    2014-06-01

    Full Text Available This paper deals with the evaluation of the corrosion resistance of the Al-Si alloys alloyed with the different amount of antimony. Specifically it goes about the alloy AlSi7Mg0,3 which is antimony alloyed in the concentrations 0; 0,001; 0,005; 0,01 a 0,05 wt. % of antimony. The introduction of the paper is dedicated to the theory of the aluminium alloys corrosion resistance, testing and evaluation of the corrosion resistance. The influence of the antimony to the Al-Si alloys properties is described further in the introduction. The experimental part describes the experimental samples which were prepared for the experiment and further they were exposed to the loading in the atmospheric conditions for a period of the 3 months. The experimental samples were evaluated macroscopically and microscopically. The results of the experiment were documented and the conclusions in terms of the antimony impact to the corrosion resistance of the Al-Si alloy were concluded. There was compared the corrosion resistance of the Al-Si alloy antimony alloyed (with the different antimony content with the results of the Al-Si alloy without the alloying after the corrosion load in the atmospheric conditions in the experiment.

  20. The Corrosion Resistance of Composite Arch Wire Laser-Welded By NiTi Shape Memory Alloy and Stainless Steel Wires with Cu Interlayer in Artificial Saliva with Protein

    Science.gov (United States)

    Zhang, Chao; Sun, Xinhua; Hou, Xu; Li, Hongmei; Sun, Daqian

    2013-01-01

    In this paper, the corrosion resistance of laser-welded composite arch wire (CoAW) with Cu interlayer between NiTi shape memory alloy and stainless steel wire in artificial saliva with different concentrations of protein was studied. It was found that protein addition had a significant influence on the corrosion behavior of CoAW. Low concentration of protein caused the corrosion resistance of CoAW decrease in electrochemical corrosion and immersion corrosion tests. High concentration of protein could reduce this effect. PMID:23801895

  1. Effect of the low temperature ion nitriding on the wear and corrosion resistance of 316L austenitic stainless steel biomaterials

    International Nuclear Information System (INIS)

    Sudjatmoko; Bambang Siswanto; Wirjoadi; Lely Susita RM

    2012-01-01

    In the present study has been completed done the ion nitriding process and characterization of the 316L SS samples. The ion nitriding process has been conducted on the samples for nitriding temperature variation of 350, 400, 450, 500, and 550 °C, the optimum nitrogen gas pressure of 1.8 mbar and optimum nitriding time of 3 hours. The micro-structure, elemental composition and the phase structure of the nitride layer formed on the surface of samples were observed using the techniques of SEM-EDAX and XRD, respectively. It is known that a thin layer of iron nitrides has been formed on the surface of the samples. Iron nitride layer has a phase structure including ε-Fe_2_-_3N, γ'-Fe_4N, CrN, Cr_2N and expanded austenite γN. The characterization results of the wear resistance of the 316L SS samples showed an increasing of about 2.6 times the wear resistance of standard samples after nitriding temperature of 350 °C. From the corrosion test by using the Hanks solution was obtained 29.87 mpy corrosion rate or the increasing of corrosion resistance of about 137%. Thus it can be seen that by using ion nitriding technique the iron nitride layer has been formed on the surface of the 316L SS samples, and they have an excellent properties of wear resistance and corrosion resistance, which were caused especially due to the formation of an expanded austenite γN. Properties of the high hardness and has the good corrosion resistance, especially due to the formation of iron nitride and expanded austenite phases γN at low temperature nitriding process. (author)

  2. Enhanced corrosion resistance and biocompatibility of β-type Ti–25Nb–25Zr alloy by electrochemical anodization

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Her-Hsiung [Department of Dentistry, National Yang-Ming University, Taipei, 112 Taiwan (China); Graduate Institute of Basic Medical Science, China Medical University, Taichung, 404 Taiwan (China); Department of Biomedical Informatics, Asia University, Taichung, 413 Taiwan (China); Department of Stomatology, Taipei Veterans General Hospital, Taipei, 112 Taiwan (China); Wu, Chia-Ping; Sun, Ying-Sui; Huang, Hsun-Miao [Institute of Oral Biology, National Yang-Ming University, Taipei, 112 Taiwan (China); Lee, Tzu-Hsin, E-mail: biomaterials@hotmail.com [School of Dentistry, Chung Shan Medical University, Taichung, 402 Taiwan (China); Oral Medicine Center, Chung Shan Medical University Hospital, Taichung, 402 Taiwan (China)

    2013-12-31

    The biocompatibility of implants is largely determined by their surface characteristics. This study presents a novel method for performing electrochemical anodization on β-type Ti–25Nb–25Zr alloy with a low elastic modulus (approximately 70 GPa). This method results in a thin hybrid layer capable of enhancing the surface characteristics of the implants. We investigated the surface topography and microstructure of the resulting Ti–25Nb–25Zr alloy. The corrosion resistance was evaluated using potentiodynamic polarization curve measurements in simulated body fluid. The cytotoxicity was evaluated according to International Organization for Standardization 10993–5 specification. Cell adhesion of human bone marrow mesenchymal stem cells on the test specimens was observed using scanning electron microscopy and fluorescence microscopy. The anodization produced a thin (approximately 40 nm-thick) hybrid oxide layer with a nanoporous outer sublayer (pore size < 15 nm) and a dense inner layer. The thin hybrid oxide layer increased the corrosion resistance of the Ti–25Nb–25Zr alloy by increasing the corrosion potential and decreasing both the corrosion rate and passive current. Ti–25Nb–25Zr alloys with and without anodization treatment were non-toxic. Surface nanotopography on the anodized Ti–25Nb–25Zr alloy enhanced protein adsorption and cell adhesion. Our results demonstrate that electrochemical anodization increases the corrosion resistance and cell adhesion of β-type Ti–25Nb–25Zr alloy while providing a lower elastic modulus suitable for implant applications. - Highlights: • An electrochemical anodization was applied to β-type Ti–25Nb–25Zr alloy surface. • Anodized surface had nanoscale hybrid oxide layer. • Anodized surface increased corrosion resistance due to dense inner sublayer. • Anodized surface enhanced cell adhesion due to nanoporous outer sublayer. • Electrochemical anodization has potential as implant surface treatment.

  3. Enhanced corrosion resistance and biocompatibility of β-type Ti–25Nb–25Zr alloy by electrochemical anodization

    International Nuclear Information System (INIS)

    Huang, Her-Hsiung; Wu, Chia-Ping; Sun, Ying-Sui; Huang, Hsun-Miao; Lee, Tzu-Hsin

    2013-01-01

    The biocompatibility of implants is largely determined by their surface characteristics. This study presents a novel method for performing electrochemical anodization on β-type Ti–25Nb–25Zr alloy with a low elastic modulus (approximately 70 GPa). This method results in a thin hybrid layer capable of enhancing the surface characteristics of the implants. We investigated the surface topography and microstructure of the resulting Ti–25Nb–25Zr alloy. The corrosion resistance was evaluated using potentiodynamic polarization curve measurements in simulated body fluid. The cytotoxicity was evaluated according to International Organization for Standardization 10993–5 specification. Cell adhesion of human bone marrow mesenchymal stem cells on the test specimens was observed using scanning electron microscopy and fluorescence microscopy. The anodization produced a thin (approximately 40 nm-thick) hybrid oxide layer with a nanoporous outer sublayer (pore size < 15 nm) and a dense inner layer. The thin hybrid oxide layer increased the corrosion resistance of the Ti–25Nb–25Zr alloy by increasing the corrosion potential and decreasing both the corrosion rate and passive current. Ti–25Nb–25Zr alloys with and without anodization treatment were non-toxic. Surface nanotopography on the anodized Ti–25Nb–25Zr alloy enhanced protein adsorption and cell adhesion. Our results demonstrate that electrochemical anodization increases the corrosion resistance and cell adhesion of β-type Ti–25Nb–25Zr alloy while providing a lower elastic modulus suitable for implant applications. - Highlights: • An electrochemical anodization was applied to β-type Ti–25Nb–25Zr alloy surface. • Anodized surface had nanoscale hybrid oxide layer. • Anodized surface increased corrosion resistance due to dense inner sublayer. • Anodized surface enhanced cell adhesion due to nanoporous outer sublayer. • Electrochemical anodization has potential as implant surface treatment

  4. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Mohammad J. [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Petroleum Engineering Dept.; Ketabchi, Mostafa [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Mining and Metallurgical Engineering Dept.

    2016-02-01

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively. [German] Nickellegierungen sind aufgrund ihres exzellenten Korrosionswiderstandes eine bedeutende Werkstoffklasse. In der diesem Beitrag zugrunde liegenden Studie wurden mittels WIG-Schweissens ein- und zweilagige Schweissplattierungen auf den Kohlenstoffstahl A516 (Grade 70) aufgebracht. Die Vermischung in Form des Fe-, Ni-, Mo- und Nb-Gehaltes wurde an 30 Punkten der Schweissplattierungen berechnet. Die mikrostrukturellen Untersuchungen ergaben, dass die Legierung 625 eine austenitische Struktur mit zwei Arten von

  5. Electroless Ni-P/Ni-B duplex coatings: preparation and evaluation of microhardness, wear and corrosion resistance

    International Nuclear Information System (INIS)

    Narayanan, T.S.N. Sankara; Krishnaveni, K.; Seshadri, S.K.

    2003-01-01

    The present work deals with the formation of Ni-P/Ni-B duplex coatings by electroless plating process and evaluation of their hardness, wear resistance and corrosion resistance. The Ni-P/Ni-B duplex coatings were prepared using dual baths (acidic hypophosphite- and alkaline borohydride-reduced electroless nickel baths) with both Ni-P and Ni-B as inner layers and with varying single layer thickness. Scanning electron microscopy (SEM) was used to assess the duplex interface. The microhardness, wear resistance and corrosion resistance of electroless nickel duplex coatings were compared with electroless Ni-P and Ni-B coatings of similar thickness. The study reveals that the Ni-P and Ni-B coatings are amorphous in their as-plated condition and upon heat-treatment at 450 deg. C for 1 h, both Ni-P and Ni-B coatings crystallize and produce nickel, nickel phosphide and nickel borides in the respective coatings. All the three phases are formed when Ni-P/Ni-B and Ni-B/Ni-P duplex coatings are heat-treated at 450 deg. C for 1 h. The duplex coatings are uniform and the compatibility between the layers is good. The microhardness, wear resistance and corrosion resistance of the duplex coating is higher than Ni-P and Ni-B coatings of similar thickness. Among the two types of duplex coatings studied, hardness and wear resistance is higher for coatings having Ni-B coating as the outer layer whereas better corrosion resistance is offered by coatings having Ni-P coating as the outer layer

  6. Corrosion resistance of a laser spot-welded joint of NiTi wire in simulated human body fluids.

    Science.gov (United States)

    Yan, Xiao-Jun; Yang, Da-Zhi

    2006-04-01

    The purpose of this study was to investigate corrosion resistance of a laser spot-welded joint of NiTi alloy wires using potentiodynamic tests in Hank's solution at different PH values and the PH 7.4 NaCl solution for different Cl- concentrations. Scanning electron microscope observations were carried out before and after potentiodynamic tests. The composition of a laser spot-welded joint and base metal were characterized by using an electron probe microanalyzer. The results of potentiodynamic tests showed that corrosion resistance of a laser spot-welded joint of NiTi alloy wire was better than that of base metal, which exhibited a little higher breakdown potential and passive range, and a little lower passive current density. Corrosion resistances of a laser spot-welded joint and base metal decreased with increasing of the Cl- concentration and PH value. The improvement of corrosion resistance of the laser spot-welded joint was due to the decrease of the surface defects and the increase of the Ti/Ni ratio. (c) 2005 Wiley Periodicals, Inc.

  7. Electrodeposition of diamond-like carbon films on titanium alloy using organic liquids: Corrosion and wear resistance

    International Nuclear Information System (INIS)

    Falcade, Tiago; Shmitzhaus, Tobias Eduardo; Gomes dos Reis, Otávio; Vargas, André Luis Marin; Hübler, Roberto; Müller, Iduvirges Lourdes; Fraga Malfatti, Célia de

    2012-01-01

    Highlights: ► The electrodeposition may be conducted at room temperature. ► The DLC films have good resistance to corrosion in saline environments. ► The films have lower coefficient of friction than the uncoated substrate. ► The abrasive wear protection is evident in coated systems. - Abstract: Diamond-like carbon (DLC) films have been studied as coatings for corrosion protection and wear resistance because they have excellent chemical inertness in traditional corrosive environments, besides presenting a significant reduction in coefficient of friction. Diamond-like carbon (DLC) films obtained by electrochemical deposition techniques have attracted a lot of interest, regarding their potential in relation to the vapor phase deposition techniques. The electrochemical deposition techniques are carried out at room temperature and do not need vacuum system, making easier this way the technological transfer. At high electric fields, the organic molecules polarize and react on the electrode surface, forming carbon films. The aim of this work was to obtain DLC films onto Ti6Al4V substrate using as electrolyte: acetonitrile (ACN) and N,N-dimethylformamide (DMF). The films were characterized by atomic force microscopy (AFM), scanning electron microscopy (SEM), Raman spectroscopy, potentiodynamic polarization and wear tests. The results show that these films can improve, significantly, the corrosion resistance of titanium and its alloys and their wear resistance.

  8. Boric/sulfuric acid anodizing of aluminum alloys 2024 and 7075: Film growth and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, G.E.; Zhang, L.; Smith, C.J.E.; Skeldon, P.

    1999-11-01

    The influence of boric acid (H{sub 3}BO{sub 3}) additions to sulfuric acid (H{sub 2}SO{sub 4}) were examined for the anodizing of Al 2024-T3 (UNS A92024) and Al 7075-T6 (UNS A97075) alloys at constant voltage. Alloys were pretreated by electropolishing, by sodium dichromate (Na{sub 2}Cr{sub 2}O{sub 7})/H{sub 2}SO{sub 4} (CSA) etching, or by alkaline etching. Current-time responses revealed insignificant dependence on the concentration of H{sub 3}BO{sub 3} to 50 g/L. Pretreatments affected the initial film development prior to the establishment of the steady-state morphology of the porous film, which was related to the different compositions and morphologies of pretreated surfaces. More detailed studies of the Al 7075-T6 alloy indicated negligible effects of H{sub 3}BO{sub 3} on the coating weight, morphology of the anodic film, and thickening rate of the film, or corrosion resistance provided by the film. In salt spray tests, unsealed films formed in H{sub 2}SO{sub 4} or mixed acid yielded similar poor corrosion resistances, which were inferior to that provided by anodizing in chromic acid (H{sub 2}CrO{sub 4}). Sealing of films in deionized water, or preferably in chromate solution, improved corrosion resistance, although not matching the far superior performance provided by H{sub 2}CrO{sub 4} anodizing and sealing.

  9. Raising the Corrosion Resistance of Low-Carbon Steels by Electrolytic-Plasma Saturation with Nitrogen and Carbon

    Science.gov (United States)

    Kusmanov, S. A.; Grishina, E. P.; Belkin, P. N.; Kusmanova, Yu. V.; Kudryakova, N. O.

    2017-05-01

    Structural features of the external oxide layer and internal nitrided, carbonitrided and carburized layers in steels 10, 20 and St3 produced by the method of electrolytic plasma treatment are studied. Specimens of the steels are tested for corrosion in a naturally aerated 1-N solution of sodium chloride. The condition of the metal/sodium chloride solution interface is studied by the method of electrochemical impedance spectroscopy. It is shown that the corrosion resistance of low-carbon steels can be raised by anode electrolytic-plasma saturation with nitrogen and carbon. Recommendations are given on the choice of carbonitriding modes for structural steels.

  10. Correlation between corrosion resistance properties and thermal cycles experienced by gas tungsten arc welding and laser beam welding Alloy 690 butt weldments

    International Nuclear Information System (INIS)

    Lee, H T; Wu, J L

    2009-01-01

    This study investigates the correlation between the thermal cycles experienced by Alloy 690 weldments fabricated using gas tungsten arc welding (GTAW) and laser beam welding (LBW) processes, and their corresponding corrosion resistance properties. The corrosion resistance of the weldments is evaluated using a U-bend stress corrosion test in which the specimens are immersed in a boiling, acid solution for 240 h. The experimental results reveal that the LBW inputs significantly less heat to the weldment than the GTAW, and therefore yields a far faster cooling rate. Moreover, the corrosion tests show that in the GTAW specimen, intergranular corrosion (IGC) occurs in both the fusion zone (FZ) and the heat affected zone (HAZ). By contrast, the LBW specimen shows no obvious signs of IGC.

  11. Evaluation of Corrosion Resistance of Titanium Alloys Used for Medical Implants

    Directory of Open Access Journals (Sweden)

    Szewczenko J.

    2016-06-01

    Full Text Available The study presents the results of investigations of modeling the usable properties of implant surfaces made of Ti6Al7Nb alloy, using the example of a dynamic hip screw (DHS applied in surgical treatment of intertrochanteric femoral neck fractures. Numerical simulation has been performed for the model load of femoral fixation with DHS screw. The load simulation results provided the basis to select mechanical properties of the fixator elements and to define those fixation areas which are mostly susceptible to development of corrosion. The surfaces of Ti6Al7Nb alloy were ground, vibro-abrasive machined, mechanically polished, sandblasted, anode oxidized at different voltage values and steam sterilized. Results of surface topography evaluation, resistance to pitting and crevice corrosion as well as degradation kinetics of the outer layer were presented. Usability of the formed passive layer in clinical applications was evaluated through wear and corrosion tests of the femoral fixation model. The test results proved usefulness of the proposed surface modification methods for clinical application of different size and shape implants

  12. Improved corrosion resistance of cast carbon steel in sulphur oxides by Alonizing

    International Nuclear Information System (INIS)

    Holtzer, M.; Dzioba, Z.

    1992-01-01

    The results of studies on the Alonizing of cast steel and of testing the corrosion resistance of this cast steel in an atmosphere containing 5 to 6% SO 2 + 50% SO 3 at 853 K are described and compared with the results obtained with unalonized cast carbon steel and high-alloy 23Cr-8Ni-2Mo cast steel. The duration of the corrosion tests was 336 hours. The aluminium diffusion layer on cast carbon steel was obtained by holding the specimens in a mixture containing 99% of powered Fe-Al and 1% of NH 4 Cl at 1323 ± 20 K. The holding time was 10 and 20 hours, respectively. The aluminium layer formed on the cast carbon steel was examined by optical microscopy and an X-ray microanalysis. After Alonizing for 10 h the layer had reached a thickness of 950 μm, and contained up to 35% Al. In a mixture of sulphur oxides corrosion rate of the alonized cast carbon steel was by about 600 times lower than of the unalonized cast carbon steel, and by about 50 times lower than that of the 23Cr-8Ni-2Mo cast steel. (orig.) [de

  13. The Formation Mechanism and Corrosion Resistance of a Composite Phosphate Conversion Film on AM60 Alloy

    Science.gov (United States)

    Lan, Xiangna; Wang, Chao; Zhang, Qinyong

    2018-01-01

    Magnesium alloy AM60 has high duc and toughness, which is expected to increase in demand for automotive applications. However, it is too active, and coatings have been extensively studied to prevent corrosion. In this work, a Ba-containing composite phosphate film has been prepared on the surface of AM60. The composition and formation mechanism of the film have been investigated using a scanning electronic microscope equipped with energy dispersive X-ray spectroscopy, Fourier transform infrared, X-ray photoelectron spectroscopy, and X-ray diffractometry tests. The corrosion resistance of the film has been measured by electrochemical and immersion tests. The results show that the deposition film has fully covered the substrate but there are some micro-cracks. The structure of the film is complex, and consists of MgHPO4·3H2O, MnHPO4·2.25H2O, BaHPO4·3H2O, BaMg2(PO4)2, Mg3(PO4)2·22H2O, Ca3(PO4)2·xH2O, and some amorphous phases. The composite phosphate film has better anticorrosion performance than the AM60 and can protect the bare alloy from corrosion for more than 12 h in 0.6 M NaCl. PMID:29518038

  14. Improvement of Adhesion Properties and Corrosion Resistance of Sol-Gel Coating on Zinc.

    Science.gov (United States)

    Savignac, Pauline; Menu, Marie-Joëlle; Gressier, Marie; Denat, Bastien; Khadir, Yacine El; Manov, Stephan; Ansart, Florence

    2018-05-03

    Corrosion is a major problem for durability of many metals and alloys. Among the efficient classical surface treatments, chromate-based treatments must be banished from industrial use due to their toxicity. At the same time, sol-gel routes have demonstrated high potential to develop an efficient barrier effect against aggressive environments. By this process, the anti-corrosion property can be also associated to others in the case of the development of multi-functional hybrid coatings. In this paper, the main goal is precisely to improve both the corrosion resistance and the adhesion properties of phosphated zinc substrates by the deposition of a hybrid (organic-inorganic) sol-gel layer. To reach this double objective, a choice between two formulations 3-glycidoxypropyltrimethoxysilane (GPTMS)/aluminum-tri-sec-butoxide (ASB) and 3-(trimethoxysilyl)propylmethacrylate (MAP)/tetraethylorthosilicate (TEOS) was firstly made based on the results obtained by microstructural characterizations using SEM, optical analysis, and mechanical characterization such as shock and/or scratch tests (coupled to climatic chamber and salt spray exposure). Several investigations were performed in this study, and the best formulation and performances of the system were obtained by adding a new precursor (1-[3-(trimethoxysilyl)propyl]ureido-UPS) under controlled conditions, as detailed in this paper.

  15. The Formation Mechanism and Corrosion Resistance of a Composite Phosphate Conversion Film on AM60 Alloy.

    Science.gov (United States)

    Chen, Jun; Lan, Xiangna; Wang, Chao; Zhang, Qinyong

    2018-03-08

    Magnesium alloy AM60 has high duc and toughness, which is expected to increase in demand for automotive applications. However, it is too active, and coatings have been extensively studied to prevent corrosion. In this work, a Ba-containing composite phosphate film has been prepared on the surface of AM60. The composition and formation mechanism of the film have been investigated using a scanning electronic microscope equipped with energy dispersive X-ray spectroscopy, Fourier transform infrared, X-ray photoelectron spectroscopy, and X-ray diffractometry tests. The corrosion resistance of the film has been measured by electrochemical and immersion tests. The results show that the deposition film has fully covered the substrate but there are some micro-cracks. The structure of the film is complex, and consists of MgHPO₄·3H₂O, MnHPO₄·2.25H₂O, BaHPO₄·3H₂O, BaMg₂(PO₄)₂, Mg₃(PO₄)₂·22H₂O, Ca₃(PO₄)₂·xH₂O, and some amorphous phases. The composite phosphate film has better anticorrosion performance than the AM60 and can protect the bare alloy from corrosion for more than 12 h in 0.6 M NaCl.

  16. Microstructures, mechanical properties and corrosion resistances of extruded Mg-Zn-Ca-xCe/La alloys.

    Science.gov (United States)

    Tong, L B; Zhang, Q X; Jiang, Z H; Zhang, J B; Meng, J; Cheng, L R; Zhang, H J

    2016-09-01

    Magnesium alloys are considered as good candidates for biomedical applications, the influence of Ce/La microalloying on the microstructure, mechanical property and corrosion performance of extruded Mg-5.3Zn-0.6Ca (wt%) alloy has been investigated in the current study. After Ce/La addition, the conventional Ca2Mg6Zn3 phases are gradually replaced by new Mg-Zn-Ce/La-(Ca) phases (T1'), which can effectively divide the Ca2Mg6Zn3 phase. The Ca2Mg6Zn3/T1' structure in Mg-Zn-Ca-0.5Ce/La alloy is favorably broken into small particles during the extrusion, resulting in an obvious refinement of secondary phase. The dynamic recrystallized grain size is dramatically decreased after 0.5Ce/La addition, and the tensile yield strength is improved, while further addition reverses the effect, due to the grain coarsening. However, the corrosion resistance of extruded Mg-Zn-Ca alloy deteriorates after Ce/La addition, because the diameter of secondary phase particle is remarkably decreased, which increases the amount of cathodic sites and accelerates the galvanic corrosion process. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Improvement of mechanical properties and corrosion resistance of biodegradable Mg-Nd-Zn-Zr alloys by double extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiaobo, E-mail: xbxbzhang2003@163.com [School of Materials Science and Engineering, Nanjing Institute of Technology, Nanjing, 211167 (China); Wang, Zhangzhong [School of Materials Science and Engineering, Nanjing Institute of Technology, Nanjing, 211167 (China); Yuan, Guangyin [National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University, Shanghai, 200240 (China); Xue, Yajun [School of Materials Science and Engineering, Nanjing Institute of Technology, Nanjing, 211167 (China)

    2012-08-01

    Highlights: Black-Right-Pointing-Pointer Microstructure of Mg-Nd-Zn-Zr alloys was refined and homogenized by double extrusion process. Black-Right-Pointing-Pointer The mechanical properties of the alloys were significantly enhanced by double extrusion. Black-Right-Pointing-Pointer The biocorrosion resistance of the alloys was improved by double extrusion. - Abstract: Mg-Nd-Zn-Zr alloy is a novel and promising biodegradable magnesium alloy due to good biocompatibility, desired uniform corrosion mode and outstanding corrosion resistance in simulated body fluid (SBF). However, the corrosion resistance and mechanical properties should be improved to meet the requirement of the biodegradable implants, such as plates, screws and cardiovascular stents. In the present study, double extrusion process was adopted to refine microstructure and improve mechanical properties of Mg-2.25Nd-0.11Zn-0.43Zr and Mg-2.70Nd-0.20Zn-0.41Zr alloys. The corrosion resistance of the alloys after double extrusion was also studied. The results show that the microstructure of the alloys under double extrusion becomes much finer and more homogeneous than those under once extrusion. The yield strength, ultimate tensile strength and elongation of the alloys under double extrusion are over 270 MPa, 300 MPa and 32%, respectively, indicating that outstanding mechanical properties of Mg-Nd-Zn-Zr alloy can be obtained by double extrusion. The results of immersion experiment and electrochemical measurements in SBF show that the corrosion resistance of Alloy 1 and Alloy 2 under double extrusion was increased by 7% and 8% respectively compared with those under just once extrusion.

  18. Improvement of mechanical properties and corrosion resistance of biodegradable Mg–Nd–Zn–Zr alloys by double extrusion

    International Nuclear Information System (INIS)

    Zhang, Xiaobo; Wang, Zhangzhong; Yuan, Guangyin; Xue, Yajun

    2012-01-01

    Highlights: ► Microstructure of Mg–Nd–Zn–Zr alloys was refined and homogenized by double extrusion process. ► The mechanical properties of the alloys were significantly enhanced by double extrusion. ► The biocorrosion resistance of the alloys was improved by double extrusion. - Abstract: Mg–Nd–Zn–Zr alloy is a novel and promising biodegradable magnesium alloy due to good biocompatibility, desired uniform corrosion mode and outstanding corrosion resistance in simulated body fluid (SBF). However, the corrosion resistance and mechanical properties should be improved to meet the requirement of the biodegradable implants, such as plates, screws and cardiovascular stents. In the present study, double extrusion process was adopted to refine microstructure and improve mechanical properties of Mg–2.25Nd–0.11Zn–0.43Zr and Mg–2.70Nd–0.20Zn–0.41Zr alloys. The corrosion resistance of the alloys after double extrusion was also studied. The results show that the microstructure of the alloys under double extrusion becomes much finer and more homogeneous than those under once extrusion. The yield strength, ultimate tensile strength and elongation of the alloys under double extrusion are over 270 MPa, 300 MPa and 32%, respectively, indicating that outstanding mechanical properties of Mg–Nd–Zn–Zr alloy can be obtained by double extrusion. The results of immersion experiment and electrochemical measurements in SBF show that the corrosion resistance of Alloy 1 and Alloy 2 under double extrusion was increased by 7% and 8% respectively compared with those under just once extrusion.

  19. Study crevice corrosion alloys C-22 and 625 by electrochemical noise

    International Nuclear Information System (INIS)

    Ungaro, María L.; Carranza, Ricardo M.; Rodríguez, Martín A.

    2013-01-01

    C-22 and 625 alloys are two of the Ni –Cr-Mo alloys considered as candidate materials to form the corrosion resistance engineered barriers for nuclear waste repositories. The corrosion resistance of these alloys is remarkable in a wide variety of environments. Despite of their resistance these alloys are susceptible to crevice corrosion in a certain aggressive environments. This work presents the use of electrochemical noise technique to study crevice corrosion susceptibility of alloys C-22 and 625 in 1M NaCl acidic solutions at 60ºC and 90ºC. Asymmetrical electrodes and a complementary platinum electrode were used to assess the influence of cathodic reaction in crevice process. The obtained records were analyzed directly and through statistical parameters. The potential drop and the simultaneous increment of the current records indicated the occurrence of crevice corrosion. The alternative use of a platinum electrode resulted in higher currents and higher potentials and reduced the induction time to crevice formation. The reason for this behavior is that platinum surface allows faster cathodic reactions than C-22 and 625 alloys. The standard deviation of the current records was responsive to the crevice corrosion intensity. C-22 alloy had better crevice corrosion performance than 625 alloy. (author)

  20. Detection of Corrosion Resistance of Components in Cyclic Salt Spray

    Directory of Open Access Journals (Sweden)

    Štefan Álló

    2015-01-01

    Full Text Available The aim of this research is, to investigate the influence of two types of cyclic salt spray tests on parts surface treated with galvanizing. On the selected components was performed the method Zn-Ni surface treating on the bath line. Subsequently were the components embedded in the corrosion chamber, where was performed two types of cyclic salt test. In the first test was performed 4 hour salt spray, 8 hours drying, 60 hours condensation and 24 hours drying. Once cycle lasted 96 hours, and it was repeated 4 times. During the second test was performed 2 hours salt spray, 2 hours condensation. The cycle was repeated 4 times, that means 96 hours. After the cycle was performed 72 hours free relaxation in the corrosion chamber, on 20–25 °C temperature. As the research showed, after the cyclic salt spray was no red corrosion on the selected components. The white corrosion appeared only slightly.

  1. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    International Nuclear Information System (INIS)

    Zaitseva, L.V.; Romaniv, V.I.

    1984-01-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid

  2. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    Science.gov (United States)

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance.

  3. Effect of mechanical pre-loadings on corrosion resistance of chromium-electroplated steel rods in marine environment

    Science.gov (United States)

    Shubina Helbert, Varvara; Dhondt, Matthieu; Homette, Remi; Arbab Chirani, Shabnam; Calloch, Sylvain

    2018-03-01

    Providing high hardness, low friction coefficient, as well as, relatively good corrosion resistance, chromium-plated coatings (∼20 μm) are widely used for steel cylinder rods in marine environment. However, the standardized corrosion test method (ISO 9227, NSS) used to evaluate efficiency of this type of coatings does not take into account in-service mechanical loadings on cylinder rods. Nevertheless, the uniform initial network of microcracks in chromium coating is changing under mechanical loadings. Propagation of these microcracks explains premature corrosion of the steel substrate. The aim of the study was to evaluate relationship between mechanical loadings, propagation of microcracks network and corrosion resistance of chromium coatings. After monotonic pre-loading tests, it was demonstrated by microscopic observations that the microcracks propagation started at stress levels higher than the substrate yield stress (520 MPa). The microcracks become effective, i.e. they have instantly undergone through the whole coating thickness to reach the steel substrate. The density of effective microcracks increases with the total macroscopic level, i.e. the intercrack distance goes from 60 ± 5 μm at 1% of total strain to approximately 27 ± 2 μm at 10%. Electrochemical measurements have shown that the higher the plastic strain level applied during mechanical loading, the more the corrosion potential of the sample decreased until reaching the steel substrate value of approximately ‑0.65 V/SCE after 2 h of immersion. The polarization curves have also highligthed an increase in the corrosion current density with the strain level. Therefore, electrochemical measurements could be used to realize quick and comprehensive assesment of the effect of monotonic pre-loadings on corrosion properties of the chromium coating.

  4. A computation model for the corrosion resistance of nanocrystalline zirconium metal

    International Nuclear Information System (INIS)

    Zhang Xiyan; Shi Minghua; Liu Nianfu; Wei Yiming; Li Cong; Qiu Shaoyu; Zhang Qiang; Zhang Pengcheng

    2007-01-01

    In this paper a computation model of corrosion rate-grain size of nanocrystalline and ultra-fine zirconium has been presented. The model is based on the Wagner's theory and the electron theory of solids. The conductivity, electronic mean free path and grain size of metal were considered. By this model, the corrosion rate of zirconium metal under different temperature was computed. The results show that the corrosion weight gain and rate constant of nanocrystalline zirconium is lower than that of zirconium with coarse grain size. And the corrosion rate constant and weight gain of nanocrystalline zirconium metal decrease with the decrease of grain size. So the refinement of grain size can remarkably improve the corrosion resistance of zirconium metal. (authors)

  5. CORROSION RESISTANT SOL–GEL COATING ON 2024-T3 ALUMINUM

    Directory of Open Access Journals (Sweden)

    S. Yazdani

    2016-06-01

    Full Text Available The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES, methanol (MeOH, and water (as 7M NH4OH at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM, and the composition was studied by Fourier transform infrared spectroscopy (FTIR.

  6. Corrosion resistance and development length of steel reinforcement with cementitious coatings

    Science.gov (United States)

    Pei, Xiaofei

    This research program focused on the corrosion resistance and development length of reinforcing steel coated with Cementitious Capillary Crystalline Waterproofing (CCCW) materials. The first part of this research program involved using the half-cell potential method to evaluate the corrosion resistance of CCCW coating materials. One hundred and two steel bars were embedded in concrete cylinders and monitored. In total, 64 steel reinforcing bars were coated with CCCW prior to embedment, 16 mortar cylinders were externally coated with CCCW, and 22 control (uncoated) samples were tested. All the samples were immersed in a 3.5% concentration chloride solution for a period of one year. Three coating types were studied: CCCW-B, CCCW-B+ C and CCCW-C+D. The test results showed that the CCCW coating materials delayed the corrosion activity to varying degrees. In particular, CCCW-C+D applied on the reinforcing steel surface dramatically delayed the corrosion activity when compared to the control samples. After being exposed to the chloride solution for a period of one year, no sign of corrosion was observed for the cylinders where the concrete surface was coated. The second part of this research evaluated the bond strength and development length of reinforcing steel coated with two types of CCCW coating materials (CCCW-B+C and CCCW-C+D) using a modified pull-out test method. A self-reacting inverted T-shaped beam was designed to avoid compression in the concrete surrounding the reinforcing steel. Steel reinforcing bars were embedded along the web portion of the T-beam with various embedded lengths and were staggered side by side. In total, six T-beams were fabricated and each beam contained 8 samples. Both short-term (7 days) and long-term (3 months) effects of water curing were evaluated. The reinforcing steel bars coated with CCCW-B+C demonstrated a higher bond strength than did samples coated with CCCW-C+D. However, the bond strengths of samples with coating materials

  7. Investigation of the corrosion resistance of Ti-13Nb-13Zr alloy by electrochemical techniques and surface analysis

    International Nuclear Information System (INIS)

    Assis, Sergio Luiz de

    2006-01-01

    In this work, the in vitro corrosion resistance of the Ti-13Nb-13Zr alloy, manufactured at a national laboratory, and used for orthopedic applications, has been investigated in solutions that simulate the body fluids. The electrolytes used were 0.9 % (mass) NaCl, Hanks' solution, a culture medium (MEM), and the two last electrolytes, without and with addition of hydrogen peroxide. The aim of peroxide addition was to simulate the conditions found when inflammatory reactions occur due to surgical procedures. The corrosion resistance of alloys commercially in use as biomaterials, Ti-6Al-7Nb and Ti-6Al-4V, as well as of the pure titanium (Ti-cp), was also studied for comparison with the Ti-13Nb-13Zr alloy. The corrosion resistance characterization was carried out by electrochemical and surface analysis techniques. The electrochemical tests used were: open circuit potential measurements as a function of tim; potentiodynamic polarization; and electrochemical impedance spectroscopy (EIE). The impedance experimental diagrams were interpreted using equivalent electric circuits that simulate an oxide film with a duplex structure composed of an internal and compact, barrier type layer, and an external porous layer. The results showed that the corrosion resistance is due mainly to the barrier type layer. The titanium alloys and the Ti-cp showed high corrosion resistance in all electrolytes used. The oxides formed on the Ti-13Nb-13Zr, either naturally or during immersion in MEM ar Hank's solution was characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (MEV). The results showed that the presence of hydrogen peroxide in MEM promotes the growth of the porous layer and incorporation of mineral ions, besides favouring hydroxyapatite formation. The cytotoxicity of the Ti-13Nb-13Zr alloy was also evaluated and it was shown to be non-toxic. (author)

  8. Effects of Peracetic Acid on the Corrosion Resistance of Commercially Pure Titanium (grade 4).

    Science.gov (United States)

    Raimundo, Lariça B; Orsi, Iara A; Kuri, Sebastião E; Rovere, Carlos Alberto D; Busquim, Thaís P; Borie, Eduardo

    2015-01-01

    The aim of this study was to evaluate the corrosion resistance of pure titanium grade 4 (cp-Ti-4), subjected to disinfection with 0.2% and 2% peracetic acid during different immersion periods using anodic potentiodynamic polarization test in acid and neutral artificial saliva. Cylindrical samples of cp-Ti-4 (5 mm x 5 mm) were used to fabricate 24 working electrodes, which were mechanically polished and divided into eight groups (n=3) for disinfection in 2% and 0.2% peracetic acid for 30 and 120 min. After disinfection, anodic polarization was performed in artificial saliva with pH 4.8 and 6.8 to assess the electrochemical behavior of the electrodes. A conventional electrochemical cell, constituting a reference electrode, a platinum counter electrode, and the working electrode (cp-Ti specimens) were used with a scanning rate of 1 mV/s. Three curves were obtained for each working electrode, and corrosion was characterized by using scanning electron microscopy (SEM) and energy dispersive x-ray spectrometry (EDS). Data of corrosion potential (Ecorr) and passive current (Ipass) obtained by the polarization curves were analyzed statistically by Student's t-test (a=0.05). The statistical analysis showed no significant differences (p>0.05) between artificial saliva types at different concentrations and periods of disinfection, as well as between control and experimental groups. No surface changes were observed in all groups evaluated. In conclusion, disinfection with 0.2% and 2% peracetic acid concentrations did not cause corrosion in samples manufactured with cp-Ti-4.

  9. Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

    International Nuclear Information System (INIS)

    Zadorozne, N.S.; Rebak, Raul B.

    2009-01-01

    Ni-Cr-Mo alloys offer an outstanding corrosion resistance in a wide variety of highly-corrosive environments. This versatility is due to the excellent performance of nickel in hot alkaline solutions and the beneficial effect of chromium and molybdenum in oxidizing and reducing conditions, respectively. Alloy C-22 (22 % Cr-13 % Mo-3% W) is a well known versatile member of this family. Due to its excellent corrosion resistance in a wide variety of environments, Alloy C-22 has been selected for the fabrication of the corrosion-resistant outer shell of the high-level nuclear waste container. The increasing demand of the industry for corrosion resistant alloys with particular properties of corrosion and mechanical resistance has led to the development of new alloys. Alloy C-22HS (Ni-21 % Cr-17 % Mo) is a new high-strength corrosion resistant material recently developed and introduced into the market. This alloy provides a corrosion resistance comparable with that of other C-type alloys, and it can also be age hardened to effectively double its yield strength. HASTELLOY HYBRID-BC1 (Ni-22 % Mo-15 % Cr) is a new development intended for filling the gap between Ni-Mo and Ni-Cr-Mo alloys. This novel alloy is able to withstand HCl and H 2 SO 4 , even in the presence of dissolved oxygen and other oxidizing species. Its resistance to chloride-induced pitting corrosion, crevice corrosion and stress corrosion cracking is also remarkable. Thermal aging of Ni-Cr-Mo alloys leads to microstructure changes depending on the temperature range and exposure time at temperature. A Long Range Ordering (LRO) reaction can occur in the range of 350 C degrees to 600 C degrees, producing an ordered Ni 2 (Cr,Mo) phase. This ordering reaction does not seem to affect the corrosion resistance and produces only a slight loss in ductility. LRO transformation is homogeneous and has proven to be useful to fabricate the age-hard enable Alloy C22-HS. Tetrahedral Close Packed (TCP) phases, like μ, σ and

  10. A biodegradable AZ91 magnesium alloy coated with a thin nanostructured hydroxyapatite for improving the corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Mukhametkaliyev, T.M.; Surmeneva, M.A. [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation); Vladescu, A. [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation); National Institute for Optoelectronics, 409 Atomistilor St., RO77125 Magurele (Romania); Cotrut, C.M. [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation); Politehnica University of Bucharest, 313 Spl. Independentei, Bucharest (Romania); Braic, M.; Dinu, M. [National Institute for Optoelectronics, 409 Atomistilor St., RO77125 Magurele (Romania); Vranceanu, M.D. [Politehnica University of Bucharest, 313 Spl. Independentei, Bucharest (Romania); Pana, I. [National Institute for Optoelectronics, 409 Atomistilor St., RO77125 Magurele (Romania); Faculty of Physics, Bucharest University, 405 Atomistilor St., RO77125 Magurele (Romania); Mueller, M. [Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB, 70569 Stuttgart (Germany); Surmenev, R.A., E-mail: rsurmenev@gmail.com [National Research Tomsk Polytechnic University, 634050, Lenin Avenue 43, Tomsk (Russian Federation)

    2017-06-01

    The main aim of this study was to investigate the properties of an AZ91 alloy coated with nanostructured hydroxyapatite (HA) prepared by radio frequency (RF) magnetron sputtering. The bioactivity and biomineralization of the AZ91 magnesium alloy coated with HA were investigated in simulated body fluid (SBF) via an in vitro test. Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffraction (XRD) analyses were performed. The samples were immersed in SBF to study the ability of the surface to promote the formation of an apatite layer as well as corrosion resistance and mass change of the HA-coated AZ91 alloy. Electrochemical tests were performed to estimate the corrosion behaviour of HA-coated and uncoated samples. The results revealed the capability of the HA coating to significantly improve the corrosion resistance of the uncoated AZ91 alloy. - Highlights: • The nanostructured HA layer allows to control the degradation rate of the AZ91 alloy. • The HA coating significantly reduces the corrosion current density. • The HA coating significantly improves the polarization resistance in vitro. • The RF magnetron deposited HA coating promotes calcium-phosphate precipitation in SBF.

  11. A biodegradable AZ91 magnesium alloy coated with a thin nanostructured hydroxyapatite for improving the corrosion resistance

    International Nuclear Information System (INIS)

    Mukhametkaliyev, T.M.; Surmeneva, M.A.; Vladescu, A.; Cotrut, C.M.; Braic, M.; Dinu, M.; Vranceanu, M.D.; Pana, I.; Mueller, M.; Surmenev, R.A.

    2017-01-01

    The main aim of this study was to investigate the properties of an AZ91 alloy coated with nanostructured hydroxyapatite (HA) prepared by radio frequency (RF) magnetron sputtering. The bioactivity and biomineralization of the AZ91 magnesium alloy coated with HA were investigated in simulated body fluid (SBF) via an in vitro test. Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffraction (XRD) analyses were performed. The samples were immersed in SBF to study the ability of the surface to promote the formation of an apatite layer as well as corrosion resistance and mass change of the HA-coated AZ91 alloy. Electrochemical tests were performed to estimate the corrosion behaviour of HA-coated and uncoated samples. The results revealed the capability of the HA coating to significantly improve the corrosion resistance of the uncoated AZ91 alloy. - Highlights: • The nanostructured HA layer allows to control the degradation rate of the AZ91 alloy. • The HA coating significantly reduces the corrosion current density. • The HA coating significantly improves the polarization resistance in vitro. • The RF magnetron deposited HA coating promotes calcium-phosphate precipitation in SBF.

  12. Preparation and testing of corrosion and spallation-resistant coatings

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, John P. [Univ. of North Dakota, Grand Forks, ND (United States); Cavalli, Matthew N. [Univ. of North Dakota, Grand Forks, ND (United States)

    2016-06-30

    The goal of this project was to take a recently developed method of bonding oxide dispersion-strengthened (ODS) FeCrAl plating to nickel superalloys closer to commercial use in syngas-fired turbines. The project was designed to better understand and develop the bonding process and to determine if plating APMT®, a specific highly oxidation-resistant ODS FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The superalloys investigated for protection were CM247LC and Rene® 80, both alumina scale-forming alloys. The method for bonding the APMT plate to the superalloys is called evaporative metal bonding, which involves placing a thin foil of zinc between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the zinc melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The zinc then diffuses through the alloys and evaporates from their surfaces, creating a bond between the APMT and the superalloy that is stronger than the APMT itself. Testing showed that the diffusivity of zinc in both APMT and CM247LC is quite similar at 700°C but 15 times higher in the APMT at 1214°C. Coefficients of thermal expansion were determined for each of the alloys as a function of temperature. This information was entered into a finite-element model using ANSYS, which was used to design a clamping jig for pressing the APMT to the superalloys at the bonding temperature. Scanning electron microscopy analyses of representative joints showed that no zinc remained in the alloys after bonding Unfortunately, the analyses also showed some small pieces of broken aluminum oxide scale near the bond lines, indicating that its scale was not sufficiently removed during prebonding cleaning. Samples from each of the bonded blocks were sent to Siemens for

  13. Corrosion resistance of a new AL 6013-20 SiC(P) in salt spray chamber

    Science.gov (United States)

    Ahmad, Zaki; Aleem, B. J. Abdul

    2000-06-01

    Aluminum 6013 alloy (0.82Si, 0.95Mg, and 0.35Mn) is finding increasing usage in new aircraft designs, automotives, and structural applications due to its good stretch forming character in T4 temper (solution heat treated and naturally aged to a substantially stable conditions) compared to alloy 2024 (4.4Cu, 0.6Mn, 1.5Mg, and balance Al) and Al6061 (Si0.51 to 0.71, Fe0.35, Cu0.15, Mn0.85, Mg0.15, 0.25Cr, 0.15Zn, and balanced Al). The newly developed A1 6013 reinforced with 20 vol.% SiC(P) has a higher strength than its unreinforced counterpart. Whereas the corrosion behavior of A1 6013 has been reported in literature, there is no previous data on A1 6013 reinforced with SiC(P). A knowledge of the corrosion behavior of this alloy is crucial to its applications in aerospace, structural, and automotive industry. The first results of corrosion study of this alloy in 3.5 wt.% Na Cl in a salt spray chamber are presented. Three tempers F (as fabricated), O (annealed), and T4 (age hardened and stabilized at room temperature) of the alloy A1 6013-30 SiC(P) were exposed to environmental chamber in accordance with ASTM recommended practice. The corrosion rate of the alloy showed a decrease with increased exposure period and after 800 h of exposure no appreciable change in the rate of corrosion was observed. The lowest rate of corrosion (4.83 mdd) was shown by temper T4 followed by tempers F and O after 1200 h of exposure in the increasing order of corrosion rate. Fluctuations in the corrosion rate with time are related to the kinetics of growth and dissolution of Al(OH)3 film, which was detected by fourier transformation infrared (FTIR) spectroscopy (FTIS). The film was composed of an inner compact layer and outer bulk layer dependent on the refreshment rate from the bulk solution. Micrograph examination by scanning electron microscopy (SEM) showed the presence of pits covered by aluminum hydroxide gel, which isolates the pit from the bulk solution. The acidic conditions of

  14. Electrochemical stability and corrosion resistance of Ti-Mo alloys for biomedical applications.

    Science.gov (United States)

    Oliveira, N T C; Guastaldi, A C

    2009-01-01

    Electrochemical behavior of pure Ti and Ti-Mo alloys (6-20wt.% Mo) was investigated as a function of immersion time in electrolyte simulating physiological media. Open-circuit potential values indicated that all Ti-Mo alloys studied and pure Ti undergo spontaneous passivation due to spontaneously formed oxide film passivating the metallic surface, in the chloride-containing solution. It also indicated that the addition of Mo to pure Ti up to 15wt.% seems to improve the protection characteristics of its spontaneous oxides. Electrochemical impedance spectroscopy (EIS) studies showed high impedance values for all samples, increasing with immersion time, indicating an improvement in corrosion resistance of the spontaneous oxide film. The fit obtained suggests a single passive film present on the metals' surface, improving their resistance with immersion time, presenting the highest values to Ti-15Mo alloy. Potentiodynamic polarization showed a typical valve-metal behavior, with anodic formation of barrier-type oxide films, without pitting corrosion, even in chloride-containing solution. In all cases, the passive current values were quite small, and decrease after 360h of immersion. All these electrochemical results suggest that the Ti-15Mo alloy is a promising material for orthopedic devices, since electrochemical stability is directly associated with biocompatibility and is a necessary condition for applying a material as biomaterial.

  15. Corrosion Study Using Electrochemical Impedance Spectroscopy

    Science.gov (United States)

    Farooq, Muhammad Umar

    2003-01-01

    Corrosion is a common phenomenon. It is the destructive result of chemical reaction between a metal or metal alloy and its environment. Stainless steel tubing is used at Kennedy Space Center for various supply lines which service the orbiter. The launch pads are also made of stainless steel. The environment at the launch site has very high chloride content due to the proximity to the Atlantic Ocean. Also, during a launch, the exhaust products in the solid rocket boosters include concentrated hydrogen chloride. The purpose of this project was to study various alloys by Electrochemical Impedance Spectroscopy in corrosive environments similar to the launch sites. This report includes data and analysis of the measurements for 304L, 254SMO and AL-6XN in primarily neutral 3.55% NaCl. One set of data for 304L in neutral 3.55%NaCl + 0.1N HCl is also included.

  16. Laser Tailoring the Surface Chemistry and Morphology for Wear, Scale and Corrosion Resistant Superhydrophobic Coatings.

    Science.gov (United States)

    Boinovich, Ludmila B; Emelyanenko, Kirill A; Domantovsky, Alexander G; Emelyanenko, Alexandre M

    2018-06-04

    A strategy, combining laser chemical modification with laser texturing, followed by chemisorption of the fluorinated hydrophobic agent was used to fabricate the series of superhydrophobic coatings on an aluminum alloy with varied chemical compositions and parameters of texture. It was shown that high content of aluminum oxynitride and aluminum oxide formed in the surface layer upon laser treatment allows solving the problem of enhancement of superhydrophobic coating resistance to abrasive loads. Besides, the multimodal structure of highly porous surface layer leads to self-healing ability of fabricated coatings. Long-term behavior of designed coatings in "hard" hot water with an essential content of calcium carbonate demonstrated high antiscaling resistance with self-cleaning potential against solid deposits onto the superhydrophobic surfaces. Study of corrosion protection properties and the behavior of coatings at long-term contact with 0.5 M NaCl solution indicated extremely high chemical stability and remarkable anticorrosion properties.

  17. Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

    Science.gov (United States)

    Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

    2017-10-18

    The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

  18. Influence of Zeolite Coating on the Corrosion Resistance of AZ91D Magnesium Alloy.

    Science.gov (United States)

    Banerjee, P Chakraborty; Woo, Ren Ping; Grayson, Sam Matthew; Majumder, Amrita; Raman, R K Singh

    2014-08-22

    The protective performance of zeolite coating on AZ91D magnesium alloy was evaluated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) in 0.1 M sodium chloride solution (NaCl). Electrical equivalent circuit (EEC) was developed based upon hypothetical corrosion mechanisms and simulated to correspond to the experimental data. The morphology and the chemical nature of the coating were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. Post corrosion morphologies of the zeolite coated and the uncoated AZ91D alloy were investigated using SEM. The corrosion resistance of the zeolite coated specimen was at least one order of magnitude higher than the uncoated specimen.

  19. Effects of organic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

    2010-01-01

    mu m of the contaminated surface was required to reach corrosion rates less than 1 mm/year in salt spray condition. Among the three organic acids examined, acetic acid is the best choice. Oxalic acid can be an alternative while citric acid is not suitable for cleaning AZ31 sheet, because......Organic acids were used to clean AZ31 magnesium alloy sheet and the effect of the cleaning processes on the surface condition and corrosion performance of the alloy was investigated. Organic acid cleanings reduced the surface impurities and enhanced the corrosion resistance. Removal of at least 4...

  20. Improvement of the corrosion resistance on Nd-Fe-B magnet with nickel plating

    International Nuclear Information System (INIS)

    Minowa, T.; Yoshikawa, M.; Honshima, M.

    1989-01-01

    The authors describe the corrosion-resistant test humidity test (80 0 C, 90%R.H.) autoclave test (120 0 C, 2atm, saturated with water vapor), salt spray test (35 0 C, 5% NaCl) performed on the sintered Nd magnet treated with nickel plating. Al ion-plating and without coating were also exposed to the corrosion test. After the specified periods of corrosion test, the permanent flux loss of the re-magnetized sample was measured. The changes in the appearance were also observed

  1. Corrosion-resistant amorphous metallic films of Mo49Cr33B18 alloy

    Science.gov (United States)

    Ramesham, R.; Distefano, S.; Fitzgerald, D.; Thakoor, A. P.; Khanna, S. K.

    1987-01-01

    Corrosion-resistant amorphous metallic alloy films of Mo49Cr33B18 with a crystallizatio