The Many Faces of Graphene as Protection Barrier. Performance under Microbial Corrosion and Ni Allergy Conditions

Directory of Open Access Journals (Sweden)

Carolina Parra

2017-12-01

Full Text Available In this work we present a study on the performance of CVD (chemical vapor deposition graphene coatings grown and transferred on Ni as protection barriers under two scenarios that lead to unwanted metal ion release, microbial corrosion and allergy test conditions. These phenomena have a strong impact in different fields considering nickel (or its alloys is one of the most widely used metals in industrial and consumer products. Microbial corrosion costs represent fractions of national gross product in different developed countries, whereas Ni allergy is one of the most prevalent allergic conditions in the western world, affecting around 10% of the population. We found that grown graphene coatings act as a protective membrane in biological environments that decreases microbial corrosion of Ni and reduces release of Ni2+ ions (source of Ni allergic contact hypersensitivity when in contact with sweat. This performance seems not to be connected to the strong orbital hybridization that Ni and graphene interface present, indicating electron transfer might not be playing a main role in the robust response of this nanostructured system. The observed protection from biological environment can be understood in terms of graphene impermeability to transfer Ni2+ ions, which is enhanced for few layers of graphene grown on Ni. We expect our work will provide a new route for application of graphene as a protection coating for metals in biological environments, where current strategies have shown short-term efficiency and have raised health concerns.

Positron annihilation in corrosion protective polymeric coatings. Pt. 2

International Nuclear Information System (INIS)

Szeles, C.; Vertes, A.; White, M.L.; Leidheiser, H. Jr.; Lehigh Univ., Bethlehem, PA

1988-01-01

Positron annihilation was studied in four commercial polymeric coatings on iron. Positron lifetime measurements were performed before and after exposure of the coatings to boiling water for 1 h. A correlation was observed between the effect of water exposure on the lifetime spectra and the protective properties of the coatings when exposed to 0.1M sulfuric acid at 60 0 C for 1010 h. The coatings that provided good corrosion protection in the acid showed minor changes in the positron lifetime spectra upon exposure to water. The spectra of coatings that showed poor corrosion protection in the acid showed minor changes in the positron lifetime spectra upon exposure to water. The spectra of coatings that showed poor corrosion protection, on the other hand, exhibited considerable changes in the positron lifetime spectra upon exposure to water. (orig.)

49 CFR 193.2625 - Corrosion protection.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Corrosion protection. 193.2625 Section 193.2625 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY...: FEDERAL SAFETY STANDARDS Maintenance § 193.2625 Corrosion protection. (a) Each operator shall determine...

49 CFR 192.461 - External corrosion control: Protective coating.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false External corrosion control: Protective coating... for Corrosion Control § 192.461 External corrosion control: Protective coating. (a) Each external protective coating, whether conductive or insulating, applied for the purpose of external corrosion control...

Corrosion Protection Performance of Polyester-Melamine Coating with Natural Wood Fiber Using EIS Analysis

Energy Technology Data Exchange (ETDEWEB)

Shin, PyongHwa; Shon, MinYoung [Pukyong National University, Busan (Korea, Republic of); Jo, DuHwan [POSCO, Gwangyang (Korea, Republic of)

2016-04-15

In the present study, polyester-melamine coating systems with natural wood fiber (NWF) were prepared and the effects of NWF on the corrosion protectiveness of the polyester-melamine coating were examined using EIS analysis. From the results, higher average surface roughness was observed with increase of NWF content. Water diffusivity and water uptake into the polyester-melamine coatings with NWF were much higher than that into the pure polyester-melamine coating. The decrease in the impedance modulus |Z| was associated with the localized corrosion on carbon steel, confirming that corrosion protection of the polyester-melamine coatings with NWF well agrees with its water transport behavior.

Study of the Effect of Sol pH and Nanoclay Incorporation on the Corrosion Protection Performance of a Silane Sol-Gel Coating

Directory of Open Access Journals (Sweden)

Najmeh Asadi

2014-06-01

Full Text Available This work is aimed to evaluate the role of nanoclay in the protective performance of an eco-friendly silane sol-gel layer applied on mild steel substrate in 0.1M sodium chloride solution. At the first step, the effect of pH of the silane solution, consisting of a mixture of γ-glycidoxypropiltrimethoxysilane and methyltriethoxysilane and tetraethoxysilane, on the coating performance was evaluated through electrochemical noise measurements. The values of characteristic charge as a parameter extracted from shot noise theory revealed that the sol pH determining the rate of hydrolysis can play an important role in the corrosion protection behavior of silane coatings. Then, the influence of clay nanoparticles on the corrosion protective performance of the hybrid silane film was studied through taking advantage of electrochemical techniques, including electrochemical impedance spectroscopy and polarization curves, as well as surface analysis methods. The obtained electrochemical data including the values of charge transfer resistance, coating resistance, low frequency impedance and corrosion current density showed that the silane sol gel film in the presence of clay nanoparticles can present an improved corrosion protection. The behavior was connected to an enhancement in the coating barrier properties. Moreover, FESEM and water contact angle confirmed the higher reticulation in case of the coating incorporating nanoclay.

Molybdate Coatings for Protecting Aluminum Against Corrosion

Science.gov (United States)

Calle, Luz Marina; MacDowell, Louis G.

2005-01-01

Conversion coatings that comprise mixtures of molybdates and several additives have been subjected to a variety of tests to evaluate their effectiveness in protecting aluminum and alloys of aluminum against corrosion. Molybdate conversion coatings are under consideration as replacements for chromate conversion coatings, which have been used for more than 70 years. The chromate coatings are highly effective in protecting aluminum and its alloys against corrosion but are also toxic and carcinogenic. Hexavalent molybdenum and, hence, molybdates containing hexavalent molybdenum, have received attention recently as replacements for chromates because molybdates mimic chromates in a variety of applications but exhibit significantly lower toxicity. The tests were performed on six proprietary formulations of molybdate conversion coatings, denoted formulations A through F, on panels of aluminum alloy 2024-T3. A bare alloy panel was also included in the tests. The tests included electrochemical impedance spectroscopy (EIS), measurements of corrosion potentials, scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), and x-ray photoelectron spectroscopy (XPS).

Protection of welded joints against corrosion degradation

Directory of Open Access Journals (Sweden)

Jiří Votava

2013-01-01

Full Text Available Welded joints form an integral part of steel constructions. Welded joints are undetachable joints, which are however subjects of corrosion processes. The internal energy increases during the fusion welding especially in the heat affected places around the welded joint, which become initiating spot of corrosion degradation.The aim of the experiment is to put a welded joint produced by the MAG method to a test of corrosion degradation under the conditions of the norm ČSN ISO 9227 (salt-spray test. Organic and inorganic anticorrosion protections were applied on welded beads. First of all, there were prepared welded beads using the method MAG; secondly, metallographical analyses of welded metal, heat affected places and base material were processed. Further, microhardness as well as analysis of chemical composition using the EDS microscope were analysed. Based on a current trend in anticorrosion protections, there were chosen three types of protective coatings. First protective system was a double-layer synthetic system, where the base layer is formed by paint Pragroprimer S2000 and the upper layer by finishing paint Industrol S 2013. Second protective system is a duplex system formed by a combination of a base zinc coating with Zinorex paint. The last protective system was formed by zinc dipping only. Corrosion resistance of the individual tested samples was evaluated based on degradation of protective coating. The corrosion origin as well as the corrosion process were observed, the main criteria was the observation of welded bead.

Electrodeposition of zinc-doped silane films for corrosion protection of mild steels

International Nuclear Information System (INIS)

Wu Liankui; Hu Jiming; Zhang Jianqing

2012-01-01

Highlights: ► Metallic zinc is doped into organosilane films by one-step electrodeposition. ► The composite films exhibit the improved corrosion resistance of mild steels. ► Zinc-doping provides additional cathodic protection to the mild steels. - Abstract: Organosilane/zinc composite films are prepared by one-step electrodeposition onto cold-rolled steels for corrosion protection. Electrochemical impedance spectroscopy measurement, bulk solution immersion and wet heat tests all show that the composite films have improved corrosion performance. X-ray photoelectron spectroscopy measurement suggests the successful encapsulation of metallic zinc. The embedding of metallic zinc results in negative shift in open-circuit potential of the film-covered electrodes. Such cathodic protection effect given by the metallic zinc provides the improved corrosion resistance of the composite films.

Corrosion and protection of magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Ghali, E. [Laval Univ., Quebec City, PQ (Canada). Dept. of Mining and Metallurgy

2000-07-01

The oxide film on magnesium offers considerable surface protection in rural and some industrial environments and the corrosion rate lies between that of aluminum and low carbon steels. Galvanic coupling of magnesium alloys, high impurity content such as Ni, Fe, Cu and surface contamination are detrimental for corrosion resistance of magnesium alloys. Alloying elements can form secondary particles which are noble to the Mg matrix, thereby facilitating corrosion, or enrich the corrosion product thereby possibly inhibiting the corrosion rate. Bimetallic corrosion resistance can be increased by fluxless melt protection, choice of compatible alloys, insulating materials, and new high-purity alloys. Magnesium is relatively insensible to oxygen concentration. Pitting, corrosion in the crevices, filiform corrosion are observed. Granular corrosion of magnesium alloys is possible due to the cathodic grain-boundary constituent. More homogeneous microstructures tend to improve corrosion resistance. Under fatigue loading conditions, microcrack initiation in Mg alloys is related to slip in preferentially oriented grains. Coating that exclude the corrosive environments can provide the primary defense against corrosion fatigue. Magnesium alloys that contain neither aluminum nor zinc are the most SCC resistant. Compressive surface residual stresses as that created by short peening increase SCC resistance. Cathodic polarization or cladding with a SCC resistant sheet alloy are good alternatives. Effective corrosion prevention for magnesium alloy components and assemblies should start at the design stage. Selective surface preparation, chemical treatment and coatings are recommended. Oil application, wax coating, anodizing, electroplating, and painting are possible alternatives. Recently, it is found that a magnesium hydride layer, created on the magnesium surface by cathodic charging in aqueous solution is a good base for painting. (orig.)

Materials corrosion and protection at high temperatures

International Nuclear Information System (INIS)

Balbaud, F.; Desgranges, Clara; Martinelli, Laure; Rouillard, Fabien; Duhamel, Cecile; Marchetti, Loic; Perrin, Stephane; Molins, Regine; Chevalier, S.; Heintz, O.; David, N.; Fiorani, J.M.; Vilasi, M.; Wouters, Y.; Galerie, A.; Mangelinck, D.; Viguier, B.; Monceau, D.; Soustelle, M.; Pijolat, M.; Favergeon, J.; Brancherie, D.; Moulin, G.; Dawi, K.; Wolski, K.; Barnier, V.; Rebillat, F.; Lavigne, O.; Brossard, J.M.; Ropital, F.; Mougin, J.

2011-01-01

This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

Evaluation of Encapsulated Inhibitor for Autonomous Corrosion Protection

Science.gov (United States)

Johnsey, M. N.; Li, W.; Buhrow, J. W.; Calle, L. M.; Pearman, B. P.; Zhang, X.

2015-01-01

This work concerns the development of smart coating technologies based on microencapsulation for the autonomous control of corrosion. Microencapsulation allows the incorporation of corrosion inhibitors into coating which provides protection through corrosion-controlled release of these inhibitors.One critical aspect of a corrosion protective smart coating is the selection of corrosion inhibitor for encapsulation and comparison of the inhibitor function before and after encapsulation. For this purpose, a systematic approach is being used to evaluate free and encapsulated corrosion inhibitors by salt immersion. Visual, optical microscope, and Scanning Electron Microscope (with low-angle backscatter electron detector) are used to evaluate these inhibitors. It has been found that the combination of different characterization tools provide an effective method for evaluation of early stage localized corrosion and the effectiveness of corrosion inhibitors.

Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

2016-01-01

indicators, inhibitors and self-healing agents. This allows the incorporation of autonomous corrosion control functionalities, such as corrosion detection and inhibition as well as the self-healing of mechanical damage, into coatings. This paper presents technical details on the characterization of inhibitor-containing particles and their corrosion inhibitive effects using electrochemical and mass loss methods.Three organic environmentally friendly corrosion inhibitors were encapsulated in organic microparticles that are compatible with desired coatings. The release of the inhibitors from the microparticles in basic solution was studied. Fast release, for immediate corrosion protection, as well as long-term release for continued protection, was observed.The inhibition efficacy of the inhibitors, incorporated directly and in microparticles, on carbon steel was evaluated. Polarization curves and mass loss measurements showed that, in the case of 2MBT, its corrosion inhibition effectiveness was greater when it was delivered from microparticles.

Corrosion and protection of aluminum alloys in seawater

Energy Technology Data Exchange (ETDEWEB)

Nisancioglu Kemal [Department of Materials Technology, Norwegian University of Science and Technology, N-7491 Trondheim (Norway)

2004-07-01

The paper deals with pitting and uniform corrosion and effectiveness of cathodic protection in reducing these corrosion forms. In stagnant waters or presence of low flow rates, pitting may occur. However, pitting corrosion, driven by the Fe-rich cathodic intermetallic compounds, is often of superficial nature. The pits tend to passivate as a result of etching or passivation of the intermetallics with time. Cathodic protection is an effective way of preventing pitting. It also requires low current densities since the cathodic area, defined by the Fe-rich intermetallics, is small in contrast to steel, which is uniformly accessible to the cathodic reaction. Although thermodynamic calculations suggest possible instability of the oxide in slightly alkaline solutions, such as seawater, protective nature of the oxide in practice is attributed to the presence of alloying elements such as Mg and Mn. Thus, the passivity of both the aluminum matrix alloy (the anode) and the intermetallics (cathodes) have to be considered in evaluating the corrosion and protection of aluminum alloys. With increasing flow rate, the possibility of pitting corrosion reduces with increase in the rate of uniform corrosion, which is controlled by the flow dependent chemical dissolution of the oxide. Cathodic protection does not stop this phenomenon, and coatings have to be used. (authors)

Boron nitride nanosheets as oxygen-atom corrosion protective coatings

International Nuclear Information System (INIS)

Yi, Min; Shen, Zhigang; Zhao, Xiaohu; Liang, Shuaishuai; Liu, Lei

2014-01-01

The research of two-dimensional nanomaterials for anticorrosion applications is just recently burgeoning. Herein, we demonstrate the boron nitride nanosheets (BNNSs) coatings for protecting polymer from oxygen-atom corrosion. High-quality BNNSs, which are produced by an effective fluid dynamics method with multiple exfoliation mechanisms, can be assembled into coatings with controlled thickness by vacuum filtration. After exposed in atom oxygen, the naked polymer is severely corroded with remarkable mass loss, while the BNNSs-coated polymer remains intact. Barrier and bonding effects of the BNNSs are responsible for the coating's protective performance. These preliminary yet reproducible results pave a way for resisting oxygen-atom corrosion

Laboratory study of reinforcement protection with corrosion inhibitors

International Nuclear Information System (INIS)

Stefanescu, D.; Mihalache, M.; Mogosan, S.

2013-01-01

Concrete is a durable material and its performance as part of the containment function in NPPs has been good. However, experience shows that degradation of the reinforced concrete structures caused by the corrosion of the reinforcing steel represents more than 80% of all damages in the world. Much effort has been made to develop a corrosion inhibition process to prolong the life of existing structures and minimize corrosion damages in new structures. Migrating Corrosion Inhibitor technology was developed to protect the embedded steel rebar/concrete structure. These inhibitors can be incorporated as an admixture or can be surface impregnated on existing concrete structures. The effectiveness of two inhibitors (ethanolamine and diethanolamine) mixed in the reinforced concrete was evaluated by gravimetric measurements. The corrosion behavior of the steel rebar and the inhibiting effects of the amino alcohol chemistry in an aggressive environment were monitored using electrochemical measurements and scanning electron microscopy (SEM) investigations. (authors)

Corrosion and Protection of Metal in the Seawater Desalination

Science.gov (United States)

Hou, Xiangyu; Gao, Lili; Cui, Zhendong; Yin, Jianhua

2018-01-01

Seawater desalination develops rapid for it can solve water scarcity efficiently. However, corrosion problem in the seawater desalination system is more serious than that in normal water. So, it is important to pay attention to the corrosion and protection of metal in seawater desalination. The corrosion characteristics and corrosion types of metal in the seawater desalination system are introduced in this paper; In addition, corrosion protect methods and main influencing factors are stated, the latest new technologies about anti-corrosion with quantum energy assisted and magnetic inhibitor are presented.

Electrophoretic deposition of hybrid coatings on aluminum alloy by combining 3-aminopropyltrimethoxysilan to silicon–zirconium sol solutions for corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Yu, Mei; Xue, Bing; Liu, Jianhua, E-mail: yumei@buaa.edu.cn; Li, Songmei; Zhang, You

2015-09-01

Electrophoretic deposition (EPD) silicon–zirconium organic–inorganic hybrid coatings were applied on LC4 aluminum alloy for corrosion protection. 3-Glycidoxypropyl-trimethoxysilane (GTMS) and Zirconium (IV) n-propoxide (TPOZ) were used as precursors. 3-Aminopropyl-trimethoxysilane (APS) was added to enhance the corrosion protective performance of the coatings. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were employed to characterize morphology, microstructure and component. The results show that the addition of APS leads to the enhanced migration and deposition of positively charged colloidal particles on the surface of metal substrate, which results in the thickness increasing of coatings. However, loading an excessive amount of APS gives a heterogeneous coating surface. The corrosion protective performance of coatings were measured by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results indicate that the addition of APS improves corrosion protective performance of coatings. The optimal addition content of APS is about 15%. The 15% APS coating is uniform and dense, as well as has good corrosion protective performance. The impedance value (1.58 × 10{sup 5} Ω·cm{sup 2}, at the lowest frequency) of 15% APS coating is half order of magnitude higher than that of coating without APS, and 15% APS coating always keeps the best corrosion protective performance with prolonged immersion time. This kind of coating is identified with “double-structure” properties based on the analysis of EIS and potentiodynamic polarization. Furthermore, the equivalent circuit results indicate that the intermediate oxide layer plays a main role in corrosion protection. - Highlights: • Electrophoretic deposition hybrid coatings are prepared on LC4 aluminum alloy. • 3-Aminopropyl-trimethoxysilane (APS) enhances the corrosion protective performance. • The

Electrophoretic deposition of hybrid coatings on aluminum alloy by combining 3-aminopropyltrimethoxysilan to silicon–zirconium sol solutions for corrosion protection

International Nuclear Information System (INIS)

Yu, Mei; Xue, Bing; Liu, Jianhua; Li, Songmei; Zhang, You

2015-01-01

Electrophoretic deposition (EPD) silicon–zirconium organic–inorganic hybrid coatings were applied on LC4 aluminum alloy for corrosion protection. 3-Glycidoxypropyl-trimethoxysilane (GTMS) and Zirconium (IV) n-propoxide (TPOZ) were used as precursors. 3-Aminopropyl-trimethoxysilane (APS) was added to enhance the corrosion protective performance of the coatings. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were employed to characterize morphology, microstructure and component. The results show that the addition of APS leads to the enhanced migration and deposition of positively charged colloidal particles on the surface of metal substrate, which results in the thickness increasing of coatings. However, loading an excessive amount of APS gives a heterogeneous coating surface. The corrosion protective performance of coatings were measured by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results indicate that the addition of APS improves corrosion protective performance of coatings. The optimal addition content of APS is about 15%. The 15% APS coating is uniform and dense, as well as has good corrosion protective performance. The impedance value (1.58 × 10 5 Ω·cm 2 , at the lowest frequency) of 15% APS coating is half order of magnitude higher than that of coating without APS, and 15% APS coating always keeps the best corrosion protective performance with prolonged immersion time. This kind of coating is identified with “double-structure” properties based on the analysis of EIS and potentiodynamic polarization. Furthermore, the equivalent circuit results indicate that the intermediate oxide layer plays a main role in corrosion protection. - Highlights: • Electrophoretic deposition hybrid coatings are prepared on LC4 aluminum alloy. • 3-Aminopropyl-trimethoxysilane (APS) enhances the corrosion protective performance. • The coating

Zinc/manganese multilayer coatings for corrosion protection

International Nuclear Information System (INIS)

Muenz, R.; Wolf, G.K.; Guzman, L.; Adami, M.

2004-01-01

Zn alloys are able to surpass the performance of electrogalvanised or hot-dip Zn (at same thickness) for corrosion protection of car bodies. In particular, vacuum deposited Zn alloy layers have higher protection power on non-painted steel surfaces as compared with pure Zn layers. In the present work the Zn-Mn system was investigated: Zn/Mn alloys of different compositions as well as Zn/Mn multilayers of 5-6 μm total thickness were prepared on low alloy steel by ion beam assisted deposition (IBAD). The equipment contained two electron beam evaporators and a slit extraction ion source, delivering ions of 100-1500 eV energy. The corrosion behaviour of the samples was evaluated by standard salt spray tests (SST). The composition and microstructure of the coatings was studied by scanning electron microscopy (SEM) and EDX-depth profiling. The behaviour of the coating/substrate system is discussed in comparison with 'state of the art' Zn-coatings (EZ) produced by electrogalvanizing. Generally speaking, the performance of the optimised coatings is as good or better than the reference standard

Corrosion and protection in reinforced concrete : Pulse cathodic protection: an improved cost-effective alternative

NARCIS (Netherlands)

Koleva, D.A.

2007-01-01

Corrosion and protection in reinforced concrete. Pulse cathodic protection: an improved cost-effective alternative. The aim of the research project was to study the possibilities for establishing a new or improved electrochemical method for corrosion prevention/protection for reinforced concrete.

Multilayer graphene as an effective corrosion protection coating for copper

Science.gov (United States)

Ravishankar, Vasumathy; Ramaprabhu, S.; Jaiswal, Manu

2018-04-01

Graphene grown by chemical vapor deposition (CVD) has been studied as a protective layer against corrosion of copper. The layer number dependence on the protective nature of graphene has been investigated using techniques such as Tafel analysis and Electroimpedance Spectroscopy. Multiple layers of graphene were achieved by wet transfer above CVD grown graphene. Though this might cause grain boundaries, the sites where corrosion is initiated, to be staggered, wet transfer inherently carries the disadvantage of tearing of graphene, as confirmed by Raman spectroscopy measurements. However, Electroimpedance Spectroscopy (EIS) reflects that graphene protected copper has a layer dependent resistance to corrosion. Decrease in corrosion current (Icorr) for graphene protected copper is presented. There is only small dependence of corrosion current on the layer number, Tafel plots clearly indicate passivation in the presence of graphene, whether it be single layer or multiple layers. Notwithstanding the crystallite size, defect free layers of graphene with staggered grain boundaries combined with passivation could offer good corrosion protection for metals.

Electrosynthesis of Polyaniline-TiO2 Nanocomposite Films on Aluminum Alloy 3004 Surface and its Corrosion Protection Performance

Directory of Open Access Journals (Sweden)

M. Shabani-Nooshabadi

2013-03-01

Full Text Available The direct synthesis of polyaniline-TiO2 nanocomposite coatings on aluminum alloy 3004 (AA3004 surface has been investigated by using the galvanostatic method. The synthesized coatings were characterized by FT-IR, SEM-EDX, SEM and AFM. Optical absorption spectroscopy reveals the formation of the emeraldine oxidation state form of polyaniline-TiO2 nanocomposite. The corrosion performances of polyaniline-TiO2 nanocomposite coatings were investigated in 3.5% NaCl solution by Tafel polarization and Electrochemical Impedance Spectroscopy (EIS methods. The corrosion rate of polyaniline-TiO2 nanocomposite coating on AA3004 was found ∼260 times lower than bare AA3004 and corrosion potentials of these coatings have shifted to more positive potentials (105 mV. The results of this study clearly ascertain that the polyaniline-TiO2 nanocomposite coating has outstanding potential to protect the AA3004 against corrosion in a chloride environment.

Evaluation of the protection behaviour of reinforcement steel against corrosion induced by chlorides in reinforced mortar specimens

International Nuclear Information System (INIS)

Crivelaro, Marcos

2002-01-01

In this work various treatments for protecting reinforcing steels against corrosion induced by chlorides have been evaluated. Additives to mortars and surface treatments given to reinforcing steels were evaluated as corrosion protection measures. In the preliminary tests the corrosion resistance of a CA 50 steel treated by immersion in nearly 50 different solutions, was determined. The solutions were prepared with tannins (from various sources) and/or benzotriazole, and during immersion, a surface film formed on the steel. The corrosion resistance of the coated steels was evaluated in a saturated Ca(OH) 2 solution with 5% (wt) NaCl. Preliminary tests were also carried out with mortars reinforced with uncoated steel to which tannin or lignin was added. Two organic coatings, a monocomponent and a bicomponent type, formulated specially for this investigation, with both tannin and benzotriazole, were also tested in the preliminary tests to select the coating with better corrosion protection property. The bicomponent type (epoxy coating) showed better performance than the monocomponent type coating, and the former was therefore chosen to investigate the corrosion performance on CA 50 steel inside mortar specimens. From the preliminary tests, two solutions with tannin from two sources, Black Wattle (Acacia mearnsii) and Brazilian tea (Ilex paraguariensis St. Hill), to which benzotriazole and phosphoric acid were added, were chosen. Mortar specimens reinforced with CA50 steel treated by immersion in these two solutions were prepared. Also, epoxy coated CA50 steel was tested as reinforcement inside mortar specimens. Mortars reinforced with uncoated CA50 steel were also prepared and corrosion tested for comparison. The effect of tannin and lignin as separate additives to the mortar on the corrosion resistance of uncoated steel was also studied. The reinforced mortar specimens were tested with various cycles of immersion for 2 days in 3.5% (wt) NaCl followed by with air

The corrosion protection of aluminum by various anodizing treatments

Science.gov (United States)

Danford, Merlin D.

1989-01-01

Corrosion protection to 6061-T6 aluminum, afforded by both teflon-impregnated anodized coats (Polylube and Tufram) and hard-anodized coats (water sealed and dichromate sealed), was studied at both pH 5.5 and pH 9.5, with an exposure period of 28 days in 3.5 percent NaCl solution (25 C) for each specimen. In general, corrosion protection for all specimens was better at pH 9.5 than at pH 5.5. Protection by a Tufram coat proved superior to that afforded by Polylube at each pH, with corrosion protection by the hard-anodized, water-sealed coat at pH 9.5 providing the best protection. Electrochemical work in each case was corroborated by microscopic examination of the coats after exposure. Corrosion protection by Tufram at pH 9.5 was most comparable to that of the hard-anodized samples, although pitting and some cracking of the coat did occur.

Effect of molybdate on phosphating of Nd-Fe-B magnets for corrosion protection

Directory of Open Access Journals (Sweden)

Adonis Marcelo Saliba-Silva

2005-06-01

Full Text Available Nd-Fe-B magnets are highly susceptible to corrosion and need protection against environment attack. The use of organic coatings is one of the main methods of corrosion protection of these materials. Data related to the effect of conversion coatings, such as phosphating, on corrosion performance of these magnets is still scarce. Studies about the effect of phosphating on the corrosion resistance of a commercial Nd-Fe-B sintered magnet indicated that it increases the corrosion resistance of these magnets, compared to non-phosphated magnets. In this study, the solution chemistry of a phosphating bath was altered with the addition of molybdate and its effect on the corrosion resistance of magnets investigated. Sintered magnet specimens were phosphated in solutions of 10 g/L NaH2PO4 (pH 3.8, either with or without molybdate [10-3 M MoO4(2-], to improve their corrosion resistance. The effect of phosphating time was also evaluated, and specimens were phosphated for 4 and 18 hours. To evaluate the corrosion performance of phosphated and unphosphated specimens, a corrosion test based on monitoring hydrogen evolution on the surface of the magnets was used. This technique revealed that the addition of molybdate to the phosphating solution improved the corrosion resistance of the magnets phosphated by immersion for short periods but had no beneficial effect if phosphated by immersion for longer periods.

Cathodic corrosion protection of steel pipes; Kathodischer Korrosionsschutz von Rohrleitungsstaehlen

Energy Technology Data Exchange (ETDEWEB)

Buechler, Markus [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland); Schoeneich, Hanns-Georg [Open Grid Europe, Essen (Germany)

2011-07-01

The cathodic corrosion protection has been proven excellently in the practical use for buried steel pipelines. This is evidenced statistically by a significantly less frequency of loss compared to non-cathodically protected pipelines. Based on thermodynamic considerations, the authors of the contribution under consideration describe the operation of the cathodic corrosion protection and regular adjustment of the electrochemical potential at the interface steel / soil in practical use. Subsequently, the corrosion scenarios are discussed that may occur when an incorrect setting of the potential results from an operation over several decades. This incorrect setting also can be caused by the failure of individual components of the corrosion protection.

Performance of HVOF carbide coatings under erosion/corrosion

International Nuclear Information System (INIS)

Simard, S.; Arsenault, B.; Legoux, J.G.; Hawthorne, H.M.

1999-01-01

Cermet based materials are known to have an excellent performance under several wear conditions. High velocity oxy-fuel (HVOF) technology allows the deposition of such hard materials in the form of protective coatings onto different surfaces. Under slurry erosion, the performance of the coatings is influenced by the occurrence of corrosion reactions on the metallic matrix. Indeed, wet conditions promote the dissolution of metallic binder resulting in a potential synergic effect between the corrosion and wear mechanisms. The composition of the metallic matrix plays a key role on the stability of the coatings and their degradation rate. In this work, four coatings based on tungsten carbide embedded in different metallic binders were evaluated with regard to corrosion and wear. (author)

Influence of Silane modified nano silica on the corrosion protection of zinc rich coating

International Nuclear Information System (INIS)

Nguyen Thuy Duong; To Thi Xuan Hang; Trinh Anh Truc; Pham Gia Vu; Bui Van Truoc; Thai Hoang

2015-01-01

Zinc rich coatings are the best effective primers for corrosion protection of carbon steel in aggressive conditions. For traditional zinc rich primer the zinc content is very high, more than 90 wt.%. The coating adhesion is decreased with the increase of zinc content, so that it is necessary to decrease the zinc content by using additives. In this study the nano silica modified by N-(2-Aminoethyl)-3-aminopropyltrimethoxysilane was prepared and incorporated in zinc rich epoxy coatings containing 85 wt.% zinc powder. The corrosion protection performance of coatings was evaluated by electrochemical impedance spectroscopy. The results obtained show that the presence of nano silica improved corrosion protection of zinc rich epoxy coating and the best protection was obtained with 3 wt.% nano silica. (author)

Applications of cathodic protection for the protection of aqueous and soil corrosion of power plant components

International Nuclear Information System (INIS)

Sinha, A.K.; Mitra, A.K.; Bhakta, U.C.; Sanyal, S.K.

2000-01-01

Power plant components exposed to environments such as water and soil are susceptible to severe corrosion. Many times the effect of corrosion in power plant components can be catastrophic. The problem is aggravated for underground pipelines due to additional factors such as large network of pipelines, proximity to earth mat, high voltage transmission lines, corrosive chemicals, inadequate approach etc. Other components such as condenser water boxes, internals of pipelines, clarifier bridge structures, cooling water inlet gates and pipes etc. which are in continuous contact with water, are subjected to severe corrosion. The nature and locations of all such components are at places which are not accessible for routine maintenance and hence they require long term reliable protection against corrosion. Experience has shown that anti-corrosive coatings are inadequate in preventing corrosion and due to their location regular maintenance coatings are also not feasible. Under such circumstances the applications of cathodic protection provides a long term solution the design of cathodic protection, for such applications differs from the commonly employed cathodic protection for cross-country pipelines and submerged structures due to other complexities in the plant region and maintenance of the applied system. The present paper intends to discuss the applications of cathodic protection with suitable anti-corrosive coatings for protection of various power plant components and the specific features of each type of application. (author)

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

The Corrosion Protection of Metals by Ion Vapor Deposited Aluminum

Science.gov (United States)

Danford, M. D.

1993-01-01

A study of the corrosion protection of substrate metals by ion vapor deposited aluminum (IVD Al) coats has been carried out. Corrosion protection by both anodized and unanodized IVD Al coats has been investigated. Base metals included in the study were 2219-T87 Al, 7075-T6 Al, Titanium-6 Al-4 Vanadium (Ti-6Al-4V), 4130 steel, D6AC steel, and 4340 steel. Results reveal that the anodized IVD Al coats provide excellent corrosion protection, but good protection is also achieved by IVD Al coats that have not been anodized.

Intergranular corrosion protective of austenitic stainless steel chemical equipment

International Nuclear Information System (INIS)

Kuzyukov, A.N.

1994-01-01

A complex of protective measures was developed for each concrete case of intergranular fracture of equipment, i.e.: decrease in the level of strains, surfacing with materials resistant to intergranular fracture under the conditions; permissible correction of process parameters, permitting a shift in corrosion potential towards decrease in the rate of intergranular corrosion. It is shown that even if the eguipment was subject to interfranular corrosion, but the fracture is not of catastrophic character, it proved possible to develop and apply complex methods of protection from the above types of corrosion fracture and to elongate the service life by 5-15 years

Influence of nanoclay particles modification by polyester-amide hyperbranched polymer on the corrosion protective performance of the epoxy nanocomposite

International Nuclear Information System (INIS)

Ganjaee Sari, M.; Ramezanzadeh, B.; Shahbazi, M.; Pakdel, A.S.

2015-01-01

Highlights: • Nanoclay particles were modified with polyester-amide hyperbranched polymer. • Epoxy/clay nanocomposites were prepared using modified clay particles. • Surface modification enhanced the clay particles exfoliation properties. • Surface modified clay particles enhanced corrosion resistance of the epoxy coating. - Abstract: Surface modification of nanoclay particles was carried out by various amounts of polyester-amide hyperbranched polymer (HBP). Thermal gravimetric analysis and X-ray diffraction analysis were performed to estimate the efficiency of the HPB grafting on the clay particles. Epoxy/clay nanocomposites were prepared by addition of 1 wt.% unmodified and modified clays. The corrosion protection properties of the nanocomposites were evaluated by electrochemical impedance spectroscopy (EIS). Results revealed that surface modification of the clay particles by HBP caused significant enhancement of the epoxy coating corrosion resistance especially when the ‘polymer/clay’ ratios were 10/1 and 5/1

Corrosion resistance of high-performance materials titanium, tantalum, zirconium

CERN Document Server

2012-01-01

Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

The Corrosion of High Performance Steel in Adverse Environments

International Nuclear Information System (INIS)

Cook, Desmond C.

2005-01-01

The corrosion products that have formed on weathering steel bridges exposed to different weather conditions in the United States have been evaluated. They have been analyzed by spectroscopic techniques to determine the relationship between protective and non-protective rust coatings, and their relationship to the exposure conditions. Bridges constructed recently using High Performance Steel, as well as older bridges built with Type A588B weathering steel, were evaluated for corrosion performance of the rust coatings. In locations where the steel is subjected to regular wet-dry cycling, where the surface is wet for less than about 20% of the time, a protective patina starts to form after a few months exposure, and continues to an adherent, impervious coating after a decade. The protective patina is characterized by the formation of only goethite and lepidocrocite. The goethite makes up about 80% of the rust, and itself consists of a nanophase component, 40%, or infrequent drying cycles (regions close to waterways, fog or having high humidity), the weathering steel forms a rust coating that consists of a large amount of maghemite, and goethite that contains very little of the nanophase component. The rust coating ex-foliates from the steel and is not protective. Under exposure conditions in which chlorides are deposited onto the weathering steel surface (marine or de-icing salt locations), the protective patina also does not form. Instead, the rust coating consists of a large fraction of akaganeite that forms at the expense of the lepidocrocite and nanophase goethite. The bridges exposed to high chloride concentrations, 1.5 wt%, and therefore having no protective patina, have corrosion rates measured to be 6 times larger than expected for weathering steel with the protective patina

Corrosion protection of reusable surgical instruments.

Science.gov (United States)

Shah, Sadiq; Bernardo, Mildred

2002-01-01

To understand the corrosion properties of surgical scissors, 416 stainless steel disks and custom electrodes were used as simulated surfaces under various conditions. These simulated surfaces were exposed to tap water and 400-ppm synthetic hard water as Ca2CO3 under different conditions. The samples were evaluated by various techniques for corrosion potential and the impact of environmental conditions on the integrity of the passive film. The electrodes were used to monitor the corrosion behavior by potentiodynamic polarization technique in water both in the presence and absence of a cleaning product. The surface topography of the 416 stainless steel disks was characterized by visual observations and scanning electron microscopy (SEM), and the surface chemistry of the passive film on the surface of the scissors was characterized by x-ray photoelectron spectroscopy (XPS). The results suggest that surgical instruments made from 416 stainless steel are not susceptible to uniform corrosion; however, they do undergo localized corrosion. The use of suitable cleaning products can offer protection against localized corrosion during the cleaning step. More importantly, the use of potentiodynamic polarization techniques allowed for a quick and convenient approach to evaluate the corrosion properties of surgical instruments under a variety of simulated-use environmental conditions.

Complete long-term corrosion protection with chemical vapor deposited graphene

DEFF Research Database (Denmark)

Yu, Feng; Camilli, Luca; Wang, Ting

2018-01-01

Despite numerous reports regarding the potential of graphene for corrosion protection, examples of chemical vapor deposited (CVD) graphene-based anticorrosive coatings able to provide long-term protection (i.e. several months) of metals have so far been absent. Here, we present a polymer-graphene......Despite numerous reports regarding the potential of graphene for corrosion protection, examples of chemical vapor deposited (CVD) graphene-based anticorrosive coatings able to provide long-term protection (i.e. several months) of metals have so far been absent. Here, we present a polymer......-graphene hybrid coating, comprising two single layers of CVD graphene sandwiched by three layers of polyvinyl butyral, which provides complete corrosion protection of commercial aluminum alloys even after 120 days of exposure to simulated seawater. The essential role played by graphene in the hybrid coating...

Characterisation of corrosion products on pipeline steel under cathodic protection

Energy Technology Data Exchange (ETDEWEB)

Lanarde, Lise [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France)]|[UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu, 75252 Paris Cedex 05 (France); Campaignolle, Xavier; Karcher, Sebastien; Meyer, Michel [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France); Joiret, Suzanne [UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu 75252 Paris Cedex 05 (France)

2004-07-01

Onshore gas transmission lines are conjointly protected against external corrosion by cathodic protection (CP) and organic coatings. If both protection systems are simultaneously faulty, the pipe may be subjected to local loss of protection criteria. Consequently, the development of a corrosion due to the ground intrinsic corrosiveness may occur. To guarantee an optimal and safe use of its 31000 km buried gas transmission network, Gaz de France regularly inspects its pipelines. When indications of metal damage are suspected, excavations are realized to carry out a finer diagnosis and, if necessary, to repair. Whenever, corrosions are encountered, although it occurs very scarcely, it is necessary to evaluate its degree of gravity: activity, mechanism, and kinetics. Among corrosion defects, it is indeed essential to differentiate those active, from those older inactive at the time of excavation, since those last ones may possibly have been annihilated, by a PC reinforcement for instance. Eventually, the identification of the corrosion mechanism and its associated rate will provide an assessment of the risks encountered by other sections of the pipeline similar to that excavated. This study investigates to what extent the degree of gravity (activity, kinetics) of a corrosion can be determined by the characterization and identification of its associated corrosion products. Moreover, it will attempt to relate it to the close environment features as well as to the operating conditions of the pipe. The preliminary results presented in this paper consist in a laboratory study of the time evolution of corrosion products formed on the surface of ordinary low carbon steel samples. The specimens have been previously subjected to various polarization conditions in various aqueous media. The selected solutions are characteristic of ground waters. The main parameters considered for the definition of the media were its initial chemical composition, pH and dissolved gas composition

Analysis of electrochemical noise data in both time and frequency domains to evaluate the effect of ZnO nanopowder addition on the corrosion protection performance of epoxy coatings

Directory of Open Access Journals (Sweden)

H. Ashassi-Sorkhabi

2016-11-01

Full Text Available Epoxy–ZnO nanocomposite coatings have been developed for corrosion protection of steel. Structural characterization of the prepared nanocomposites was performed using scanning electron microscopy (SEM. The anti-corrosive properties of the coatings were evaluated by electrochemical noise (EN. On the basis of the EN results in both time and frequency domains, the nanocomposite material with low ZnO concentration (0.1% wt.% was found to be much superior in corrosion protection when tested in aqueous NaCl electrolyte. Finally, EIS measurements were carried out and the data fitted with suitable equivalent circuit. Resistance parameters obtained by both techniques were found to be in relatively good agreement.

Improving corrosion resistance of post-tensioned substructures emphasizing high performance grouts

Science.gov (United States)

Schokker, Andrea Jeanne

The use of post-tensioning in bridges can provide durability and structural benefits to the system while expediting the construction process. When post-tensioning is combined with precast elements, traffic interference can be greatly reduced through rapid construction. Post-tensioned concrete substructure elements such as bridge piers, hammerhead bents, and straddle bents have become more prevalent in recent years. Chloride induced corrosion of steel in concrete is one of the most costly forms of corrosion each year. Coastal substructure elements are exposed to seawater by immersion or spray, and inland bridges may also be at risk due to the application of deicing salts. Corrosion protection of the post-tensioning system is vital to the integrity of the structure because loss of post-tensioning can result in catastrophic failure. Documentation for durability design of the grout, ducts, and anchorage systems is very limited. The objective of this research is to evaluate the effectiveness of corrosion protection measures for post-tensioned concrete substructures by designing and testing specimens representative of typical substructure elements using state-of-the-art practices in aggressive chloride exposure environments. This was accomplished through exposure testing of twenty-seven large-scale beam specimens and ten large-scale column specimens. High performance grout for post-tensioning tendon injection was also developed through a series of fresh property tests, accelerated exposure tests, and a large-scale pumping test to simulate field conditions. A high performance fly ash grout was developed for applications with small vertical rises, and a high performance anti-bleed grout was developed for applications involving large vertical rises such as tall bridge piers. Long-term exposure testing of the beam and column specimens is ongoing, but preliminary findings indicate increased corrosion protection with increasing levels of post-tensioning, although traditional

Corrosion protection with eco-friendly inhibitors

Science.gov (United States)

Shahid, Muhammad

2011-12-01

Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

Nanotechnology based surface treatments for corrosion protection and deposit control of power plant equipment. Phase 1

Energy Technology Data Exchange (ETDEWEB)

NONE

2009-05-15

Nanotechnology can provide possibilities for obtaining new valuable information regarding performance and corrosion protection in power plants. In general the desired performance of the contact surfaces is an easy-to-release effect. This is in order to prolong the time interval between cleaning periods or make the cleaning procedures easier and less expensive. Corrosion protection is also desired in order to extend the life time of various parts in the power plants and thus optimize the energy output and overall efficiency of the plant. Functional sol-gel coating based on nanotechnology is tested in a variety of conditions. Applications of functional sol-gel coatings were performed in the condenser and on seven air preheaters at Fynsvaerket, Odense, with corrosion protection as the main issue. Coatings with easy-to-clean effects were tested in the Flue Gas Desulphurization plant at Nordjyllandsvaerket, Aalborg, with the aim of reducing gipsum deposit. Thermo stabilized coatings were tested on tube bundles between in the passage from the 1st to 2end pass and on the wall between 1st and 2end pass at Amagervaerket, Copenhagen, and in the boiler at Haderslev CHP plant. The objective of this test were reducing deposits and increasing corrosion protection. The tested coatings were commercial available coatings and coatings developed in this project. Visual inspections have been performed of all applications except at Nordjyllandsvaerket. Corrosion assessment has been done at DTU - Mechanical Engineering. The results range from no difference between coated and uncoated areas to some improvements. At Amagervaerket the visual assessment showed in general a positive effect with a sol-gel hybrid system and a commercial system regarding removal of deposits. The visual assessment of the air preheaters at Fynsvaerket indicates reduced deposits on a sol-gel nanocomposite coated air preheater compared to an uncoated air preheater. (Author)

Chemical conversion coating for protecting magnesium alloys from corrosion

Science.gov (United States)

Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

2016-01-05

A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

''Ftorlon'' coats for corrosion protection of electrodialysis units

International Nuclear Information System (INIS)

Shigorina, I.I.; Egorov, B.N.; Kalinkin, A.V.; Kapustin, A.F.; Shigorin, V.G.; Smirnova, N.M.

1983-01-01

This article examines the coats for protecting components of electrodialysis units (housing, frames, etc.) with respect to chemical stability, electric insulation properties, and with reference to atomic power station (APS) decontamination and radiation resistance. The physicomechanical properties of the coats were investigated by the standard methods. The radiation resistance of the coats was judged from the change in their physicomechanical and protective properties in corrosive media by placing the coat samples in the gamma-field of a Co 60 source at an intensity of 3.5-4 Gr/sec. Recommends the coat SP-CSPE-31 based on chlorosulfonated polythylene (TU-11-118-74) for corrosion protection of the EDU bulky equipment designed for desalination of sea water for industrial and household purposes

Surface Modification of Zinc with an Oxime for Corrosion Protection in Chloride Medium

Directory of Open Access Journals (Sweden)

Ganesha Achary

2013-01-01

Full Text Available The surface treatment of zinc was done with different concentrations of an oxime (2E-2-(hydroxylamino-1,2-diphenylethanol molecule by the immersion method. The electrochemical corrosion studies of surface-treated zinc specimens were performed in aqueous sodium chloride solution (1 M, pH 5.0 at different temperatures in order to study the corrosion mechanism. The recorded electrochemical data indicated a basic modification of the cathodic corrosion behavior of the treated zinc resulting in a decrease of the electron transfer rate. The zinc samples treated by immersion in the inhibiting organic solution presented good corrosion resistance. Using scanning electron microscopy (SEM, it was found that a protective film was formed on the surface of zinc.

Enhanced corrosion protective PANI-PAA/PEI multilayer composite coatings for 316SS by spin coating technique

Energy Technology Data Exchange (ETDEWEB)

Syed, Junaid Ali; Lu, Hongbin; Tang, Shaochun; Meng, Xiangkang, E-mail: mengxk@nju.edu.cn

2015-01-15

Highlights: • PANI-PAA/PEI multilayers with controllable thickness were fabricated by spin assembly. • PAA matrix results in the homogeneous dispersion of PANI in the composite coatings. • Spin coating combined with heating assures the linear increase in thickness with n. • The corrosion protection property of PANI-PAA/PEI coatings were optimized at n = 20. • Enhanced protection owing to multilayer structure that lengthens the diffusion pathway of ions. - Abstract: In the present study, polyaniline-polyacrylic acid/polyethyleneimine (PANI-PAA/PEI) composite coatings with a multilayer structure for corrosion protection of 316 stainless steels (316SS) were prepared by an alternate deposition. Spin coating combined with heating assists removal of residual water that result in a linear increase in thickness with layer number (n). The combination of PANI-PAA composite with PEI and their multilayer structure provides a synergistic enhancement of corrosion resistance properties as determined by electrochemical measurements in 3.5% NaCl solution. Importantly, the PANI-PAA/PEI coating with an optimized layer number of n = 20 shows improved corrosion protection. The superior performance was attributed to the formation of an interfacial oxide layer as well as the multilayer structure that extend the diffusion pathway of corrosive ions.

Corrosion Protection of Steels by Conducting Polymer Coating

Directory of Open Access Journals (Sweden)

Toshiaki Ohtsuka

2012-01-01

Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

Wire-Arc-Sprayed Aluminum Protects Steel Against Corrosion

Science.gov (United States)

Zimmerman, Frank R.; Poorman, Richard; Sanders, Heather L.; Mckechnie, Timothy N.; Bonds, James W., Jr.; Daniel, Ronald L., Jr.

1995-01-01

Aluminum coatings wire-arc sprayed onto steel substrates found effective in protecting substrates against corrosion. Coatings also satisfy stringent requirements for adhesion and flexibility, both at room temperature and at temperatures as low as liquid hydrogen. Developed as alternatives to corrosion-inhibiting primers and paints required by law to be phased out because they contain and emit such toxic substances as chromium and volatile organic compounds.

The corrosion and protection of less carbon containing steel in subsoil

International Nuclear Information System (INIS)

Kazimov, A. M; Mamedyarova, I. F; Selimkhanova, G. G; Bskhishova, D. A; Ibragimova, S. G.

2007-01-01

Full text: The protection and corrosion resistance of steel in subsoil waters of Baku subway were investigated. Kinetic curves were drawn. The results obtained from the experiment coincide with calculated results. There have been revealed and proposed hudron and fuel oil mixture protecting steel from corrosion in subsoil waters (97.8%) for the internal surface of steel pipes

Erosion Corrosion and Protection of Recycle System with Seawater

Directory of Open Access Journals (Sweden)

Xue Jin

2016-01-01

Full Text Available In order to investigate the corrosion of recycle system with seawater in rights of power plant, the erosion behavior and mechanism of erosion corrosion in this system constructed with several corrosionresistance alloys have been studied and tested in the condition of high speed fluid with a sand particles. Both special protection technologies and results, one designed by high temperature epoxy resin powder coating and another of the associating method of anode protection together with such same coating, have been discussed as well in this case.

Recommandations pour la protection des fonds de réservoirs contre la corrosion externe et interne Recommendations for Protecting Tank Bottoms Against External and Internal Corrosion

Directory of Open Access Journals (Sweden)

Chambre Syndicale du Pétrole

2006-11-01

Full Text Available Ce document analyse le sprincipales causes de corrosion externe et inerne des réservoirs de stockage à axe vertical et recommande diverses mesures de prévention. Pour la protection externe, ces mesures concernent la conception des fondations et des fonds et la protection cathodique our la protection interne, elles concernet l'inhibition chimique, la protection cathodique et surtout les revêtements. This article analyzes the leading causes of external ant internal corrosion of vertical-axis storage tanks ant reccomends different prevention measures to protect the outside these measures have to do with the design of the foundations and bottom as well as with cathodic protection. t protect the inside they have to do with chemical inhibition, cathodic production and espacially coatings.

Electrochemical synthesis of bilayer coatings of poly(N-methylaniline) and polypyrrole on mild steel and their corrosion protection performances

Energy Technology Data Exchange (ETDEWEB)

Zeybek, Buelent [Ankara University, Faculty of Science, Department of Chemistry, Ankara (Turkey); Dumlupinar University, Faculty of Arts and Sciences, Department of Chemistry, Kuetahya (Turkey); Ozcicek Pekmez, Nuran, E-mail: npekmez@hacettepe.edu.t [Hacettepe University, Faculty of Science, Department of Chemistry, Ankara (Turkey); Kilic, Esma [Ankara University, Faculty of Science, Department of Chemistry, Ankara (Turkey)

2011-10-30

Highlights: > The bilayers of poly(N-methylaniline) and polypyrrole-dodecylsulfate were synthesized. > These films on mild steel were characterized by cyclic voltammetry, FTIR and FESEM. > DS dopant allows permeation to cations and decreases the ingress of chloride ions. > The PNMA/PPy-DS bilayer coating exhibited the best corrosion resistance in 0.5 M HCl. > The protective properties of polymers was developed by preparing their bilayer coatings. - Abstract: Homopolymer and bilayer coatings of poly(N-methylaniline) (PNMA) and polypyrrole-dodecylsulfate (PPy-DS) have been electropolymerized on a mild steel (MS) surface by the potentiodynamic method in aqueous oxalic acid solutions. In order to include dodecylsulfate ion as dopant in the polypyrrole, sodium dodecylsulfate was also added to the polymerization solution of pyrrole. Characterization of coatings was carried out by the cyclic voltammetry, Fourier transform infrared (FTIR) spectroscopy and field emission scanning electron microscopy (FESEM). Corrosion behavior of the polymer coated MS electrodes was investigated in highly aggressive 0.5 M HCl solution by the Tafel test and electrochemical impedance spectroscopy (EIS) techniques. Corrosion test revealed that among the protective coatings obtained, the PNMA/PPy-DS bilayer exhibited the best corrosion resistance at all immersion times.

Corrosion Protection of Launch Infrastructure and Hardware Through the Space Shuttle Program

Science.gov (United States)

Calle, L. M.

2011-01-01

Corrosion, the environmentally induced degradation of materials, has been a challenging and costly problem that has affected NASA's launch operations since the inception of the Space Program. Corrosion studies began at NASA's Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. NASA's KSC Beachside Corrosion Test Site, which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive natural conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. In the years that followed, numerous efforts at KSC identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosiye environment at the launch pads. Knowledge on materials degradation, obtained by facing the highly corrosive conditions of the Space Shuttle launch environment, as well as limitations imposed by the environmental impact of corrosion control, have led researchers at NASA's Corrosion Technology Laboratory to establish a new technology development capability in the area of corrosion prevention, detection, and mitigation at KSC that is included as one of the "highest priority" technologies identified by NASA's integrated technology roadmap. A historical perspective highlighting the challenges encountered in protecting launch infrastructure and hardware from corrosion during the life of the Space Shuttle program and the new technological advances that have resulted from facing the unique and highly corrosive conditions of the Space Shuttle launch environment will be presented.

Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

Science.gov (United States)

Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

2015-12-01

The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

Molybdate/phosphate composite conversion coating on magnesium alloy surface for corrosion protection

International Nuclear Information System (INIS)

Yong Zhiyi; Zhu Jin; Qiu Cheng; Liu Yali

2008-01-01

In this paper, a new conversion coating-molybdate/phosphate (Mo/P) coating on magnesium alloy was prepared and investigated by electrochemical impedance spectra (EIS), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and salt-water immersion experiments, respectively. The results demonstrated that the Mo/P coating contained composite phases, which were consisted of metaphosphate as well as molybdate oxide with an 'alveolate-crystallized' structure. The composite Mo/P conversion coating had better corrosion resistance performance than molybdate (Mo) coating, and even had almost comparable corrosion protection for Mg alloy to the traditional chromate-based coating.

Protection against deposits and corrosion in water systems

Energy Technology Data Exchange (ETDEWEB)

Lehmkuhl, J

1978-11-01

Industry generally, including mining and coal preparation, are in the habit of using large amounts of untreated service water. The service water can be softened or treated with hardness stabilisers in order to prevent deposit formation and corrosion. As often as not, deposits of dirt and attack by microorganisma also have to be eliminated. The article puts forward some suggestions for practical assistance in protecting water systems against the dangers of deposits and corrosion.

Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

DEFF Research Database (Denmark)

Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

2015-01-01

the protection provided by steam treatment with HNO3was a function of the concentration of NO3−ions. The coating generated by inclusion of KMnO4showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local......Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation...

Performance investigation of low-toxic organic corrosion inhibitors in amine treating unit

International Nuclear Information System (INIS)

Veawab, A.; Tanthapanichakoon, W.

2003-01-01

Amine treating unit is constantly subject to severe corrosion problems leading to extra expenditure and operational limitations. Heavy-metal vanadium compounds are extensively used as corrosion inhibitors to suppress the severe corrosion to an acceptable level. In recent years, the fact that these vanadium compounds are inherently toxic and can potentially pose adverse impacts on the human health and the environment has brought about environmental awareness that causes their uses costly due to the difficulty in waste disposal. To respond to the environmental concern and reduce cost of waste disposal as well as prepare for more stringent regulations for chemical uses, the development of low-toxic corrosion inhibitors is necessary. This work therefore focuses on an investigation of inhibition performance of a number of organic and inorganic compounds that have relatively low toxicity in comparison with conventional inhibitors. The performance evaluation was carried out through corrosion experiments using carbon steel specimens. The experiments were done in 3 and 5 kmol/m 3 monoethanolamine (MEA) solution saturated with CO 2 at 80 o C. It was found that several tested compounds have potential to be effective low-toxic corrosion inhibitors. The promising compounds provide reasonable and in some cases comparable protection performance to the conventional inhibitor. (author)

Development and characterization of oxalate coatings for the corrosion protection of metallic zinc

International Nuclear Information System (INIS)

Oliveira, M.; Ferreira Junior, J.M.; Baker, M.A.; Rossi, J.; Costa, I.

2016-01-01

This work aims to develop and characterize surface treatments for corrosion protection of zinc. Oxalic acid (OA) was used and the concentration range selected was from 10"-"1 M to 1 M. The chemical composition of the layers formed was evaluated by XPS, and the morphology and thickness, by FIB and EDS, respectively. The corrosion resistance was monitored by Electrochemical Impedance Spectroscopy (EIS). The results showed that a zinc oxalate layer had been formed in both concentrations but of different thickness and crystal sizes but similar morphology. The EIS results showed that the layer formed in the lower concentration solution provided corrosion protection for long periods whereas the one obtained at higher concentration did not protect the surface. The results led to conclude that one of the treatments tested is highly indicated for corrosion protection of zinc. (author)

Anion embedded sol-gel films on Al for corrosion protection

International Nuclear Information System (INIS)

Sheffer, Mari; Groysman, Alec; Starosvetsky, David; Savchenko, Natali; Mandler, Daniel

2004-01-01

We report here on the successful incorporation of organic anions into a sol-gel film on Al as a means of enhancing the protection against corrosion. Following our previous study where we showed that hydrophobic sol-gel films provided pronounced corrosion inhibition, we studied the corrosion inhibition that phenylphosphonic acid (PPA) has when embedded inside a thin sol-gel coating on Al. The anion of this organic anion tends to stay inside a phenyltrimethoxysilane (PTMOS) based sol-gel film due to π-interactions. Our findings, which are derived primarily from potentiodynamic polarization measurements, electrochemical noise, scanning electron microscopy measurements and Auger electron spectroscopy (AES), clearly show that the organic phosphonate adds to the protection efficiency of the sol-gel film

Microencapsulation Technologies for Corrosion Protective Coating Applications

Science.gov (United States)

Li, Wenyan; Buhrow, Jerry; Jolley, Scott; Calle, Luz; Pearman, Benjamin; Zhang, Xuejun

2015-01-01

Microencapsulation technologies for functional smart Coatings for autonomous corrosion control have been a research area of strong emphasis during the last decade. This work concerns the development of pH sensitive micro-containers (microparticles and microcapsules) for autonomous corrosion control. This paper presents an overview of the state-of-the-art in the field of microencapsulation for corrosion control applications, as well as the technical details of the pH sensitive microcontainer approach, such as selection criteria for corrosion indicators and corrosion inhibitors; the development and optimization of encapsulation methods; function evaluation before and after incorporation of the microcontainers into coatings; and further optimization to improve coating compatibility and performance.

Multilayered Zn-Ni alloy coatings for better corrosion protection of mild steel

Directory of Open Access Journals (Sweden)

Sadananda Rashmi

2017-06-01

Full Text Available A simple aqueous electrolyte for the deposition of anti-corrosive Zn-Ni alloy coatings was optimized using conventional Hull cell method. The corrosion protection value of the electrodeposited coatings at a current density (c.d. range of 2.0–5.0 A dm−2 has been testified in 5 wt% NaCl solution, as representative corrosion medium. The electrochemical behavior of the coatings towards corrosion was related to its surface topography, elemental composition and phase structure using scanning electron microscopy (SEM, energy dispersive spectroscopy (EDS and X-ray diffraction (XRD analyses, respectively. Among the monolithic coatings developed at different c.d.’s, the coating obtained at 3.0 A dm−2 was found to be the best with least corrosion current (icorr value. Further, the corrosion protection efficacy of the monolayer coatings were improved to many folds through multilayer coating approach, by modulating the cyclic cathode current densities (CCCD’s. The composition modulated multilayer (CMM Zn-Ni alloy coating with 60 layers, developed from the combination of CCCD’s 3.0 and 5.0 A dm−2 was found to be the best with 3 fold enhancement in corrosion protection efficiency. The formation of multilayer coatings was confirmed using cross-sectional SEM, and the experimental results are discussed with tables and figures.

General Corrosion and Localized Corrosion of Waste Package Outer Barrier

Energy Technology Data Exchange (ETDEWEB)

K.G. Mon

2004-10-01

The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

Nanoscale coatings for erosion and corrosion protection of copper microchannel coolers for high powered laser diodes

Science.gov (United States)

Flannery, Matthew; Fan, Angie; Desai, Tapan G.

2014-03-01

High powered laser diodes are used in a wide variety of applications ranging from telecommunications to industrial applications. Copper microchannel coolers (MCCs) utilizing high velocity, de-ionized water coolant are used to maintain diode temperatures in the recommended range to produce stable optical power output and control output wavelength. However, aggressive erosion and corrosion attack from the coolant limits the lifetime of the cooler to only 6 months of operation. Currently, gold plating is the industry standard for corrosion and erosion protection in MCCs. However, this technique cannot perform a pin-hole free coating and furthermore cannot uniformly cover the complex geometries of current MCCs involving small diameter primary and secondary channels. Advanced Cooling Technologies, Inc., presents a corrosion and erosion resistant coating (ANCERTM) applied by a vapor phase deposition process for enhanced protection of MCCs. To optimize the coating formation and thickness, coated copper samples were tested in 0.125% NaCl solution and high purity de-ionized (DIW) flow loop. The effects of DIW flow rates and qualities on erosion and corrosion of the ANCERTM coated samples were evaluated in long-term erosion and corrosion testing. The robustness of the coating was also evaluated in thermal cycles between 30°C - 75°C. After 1000 hours flow testing and 30 thermal cycles, the ANCERTM coated copper MCCs showed a corrosion rate 100 times lower than the gold plated ones and furthermore were barely affected by flow rates or temperatures thus demonstrating superior corrosion and erosion protection and long term reliability.

The corrosion protection of 2219-T87 aluminum by anodizing

Science.gov (United States)

Danford, M. D.

1991-01-01

Various types of anodizing coatings were studied for 2219-T87 aluminum. These include both type II and type III anodized coats which were water sealed and a newly developed and proprietary Magnaplate HCR (TM) coat. Results indicate that type II anodizing is not much superior to type II anodizing as far as corrosion protection for 2219-T87 aluminum is concerned. Magnaplate HCR (TM) coatings should provide superior corrosion protection over an extended period of time using a coating thickness of 51 microns (2.0 mils).

Evaluation of the mechanical and corrosion protection performance of electrodeposited hydroxyapatite on the high energy electron beam treated titanium alloy

International Nuclear Information System (INIS)

Gopi, D.; Sherif, El-Sayed M.; Rajeswari, D.; Kavitha, L.; Pramod, R.; Dwivedi, Jishnu; Polaki, S.R.

2014-01-01

Graphical abstract: - Highlights: • Ti–6Al–4V alloy was surface treated by high energy low current DC electron beam. • Successful electrodeposition of HAP was achieved on surface treated Ti–6Al–4V. • The as-formed coating possessed improved surface wettability and adhesion strength. • Maximum corrosion protection performance was exhibited by the as-formed coating. - Abstract: In our present study, the Ti–6Al–4V alloy surface was modified by irradiating with the high energy low current DC electron beam (HELCDEB) using 700 keV DC accelerator. Following this, the HELCDEB treated surface was coated with hydroxyapatite by adopting electrodeposition method. The microstructure and hardness of HELCDEB treated Ti–6A1–4V alloy with and without electrodeposited hydroxyapatite were investigated. Also, the electrochemical corrosion characteristics of the samples in simulated body fluid (SBF) was studied by potentiodynamic polarisation and electrochemical impedence techniques (EIS) which showed an enhanced corrosion resistance and revealed an improved life time for the hydroxyapatite coating developed on the HELCDEB treated Ti–6A1–4V alloy than the untreated sample

Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

International Nuclear Information System (INIS)

Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

2015-01-01

The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO 2 implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10 16 cm −2 (Ti + ) and 1 × 10 17 cm −2 (O + ) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10 15 cm −2 (Ti + ) and 1 × 10 16 cm −2 (O + ). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO 2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

Development of a phosphating process for corrosion protection in NdFeB magnets

International Nuclear Information System (INIS)

Silva, Adonis Marcelo Saliba

2001-01-01

NdFeB magnets are important materials, which produce better energy efficiency in electrical devices, but they are rather vulnerable to corrosion. In this study, a phosphating treatment for protection against corrosion of NdFeB magnets has been investigated. Phosphating is generally used as a pretreatment in the application of protective coatings. This treatment increases the corrosion assistance in defective areas of the coating as well as improves the adhesion between coating and substrate. A commercial NdFeB magnet produced by powder metallurgy has been used and the effect of the following parameters on phosphating was studied: time of phosphating; pH of phosphating solution; anodic polarization and molybdate addition to the phosphating solution. The results showed a significant increase in the corrosion resistance of magnets phosphated in a solution concentrated between 10-20 g/L NaH 2 PO 4 , pH in the range of 3 to 4.6, acidulated preferably with H 3 PO 4 at room temperature (20±1) deg C. Conversion coatings formed at solutions of pH 3.8 showed better corrosion resistance. Phosphating times longer than 4 hours increased the magnet corrosion resistance 10 to 20 times. This resistance improves with higher immersion times. Anodic polarization of the magnet in the range 200-400 mV SCE accelerated phosphating. Results indicated that molybdate interacts preferentially with Nd rich phase of the magnet. In addition to the newly developed technology in this work for NdFeB corrosion protection, two methodologies have been introduced to facilitate electrochemical analyses: selection of samples of similar electrochemical behavior, based on the current density after 200s of constant anodic polarization; and evaluation of the corrosion protection provided by conversion coatings by monitoring of gas evolution during corrosion in acid solution. (author)

Corrosion protection method by neutral treatment for boilers

International Nuclear Information System (INIS)

Ishikawa, Hisashige

1978-01-01

The corrosion protection method by neutral treatment has been applied in Europe mainly for boilers and nuclear reactors instead of existing all volatile treatment. The cause of corrosion of steel and copper in water and the effect of neutral treatment, that is the effect of protection film of magnetite in steel and cuprous oxide in copper alloy, are explained with the characteristic figure of PH, electromotive force and chemical formula. The experience of applying this neutral treatment to the Wedel thermal power plant and the system flow sheet, the water treatment equipment, relating instrumentations and the water examination are described in detail. Hydrogen peroxide is injected in this neutral treatment. The comparison between the existing water treatment and the neutral treatment and their merits and demerits are explained. (Nakai, Y.)

Experiences of corrosion and corrosion protection in seawater systems in the Nordic countries

International Nuclear Information System (INIS)

Henrikson, S.

1985-01-01

A summary is given of the experience of the corrosion resistance of pumps, heat exchangers, valves and pipings in different seawater cooling systems in Scandinavia, including power reactor cooling systems in Finland and Sweden. For pumps and heat exchangers the experience has been so extensive that a clear picture of today's standing can be given. Owing to scanty data concerning valves and pipes, the survey of the corrosion in these components is less well supported. Vertically extended centrifugal pumps are the pumps in general use in power plant cooling systems. To counteract corrosion on pump riser and pump casing having an organic surface coating, and on stainless steel shafts and impellers, these components should be provided with internal and external cathodic protection. For tube and plate type heat exchangers, titanium has proved to be the best material choice. Rubber-enclosed carbon steel pipings, or pipings having a thick coating of epoxy plastic, have shown very strong corrosion resistance in power plant seawater cooling systems. Valves in seawater systems have primarily been affected by corrosion due to poorly executed or damaged organic coating on cast iron. Different seawater-resistant bronzes (red bronze, tin bronze and aluminium bronze) are therefore preferable as valve materials

Spectroscopic study of the final protective corrosion product on weathering steel

International Nuclear Information System (INIS)

Yamashita, M.; Misawa, T.

1998-01-01

Recent progress in understanding the structure and properties of final protective rust layer on weathering steel and its application for structural steels is shown based on the data obtained mainly by spectroscopic characterization. The main constituent of the weathering steel rust layer is changed with exposure period from γ- FeOOH (less than a few years) via, amorphous substance (several years), to α-FeOOH goethite phase (decades). The corrosion rate of the weathering steel decreased with this phase transformation. The final protective rust layer possesses the structure of α- (Fe 1 - X p Cr x)O OH, Cr substitute goethite; the crystal size decreases with its Cr-content. It is shown that the Cr content in the Cr-substituted goethite increases gradiently with reaching the rust/steel interface. This increase in the Cr content and resultant aggregation of fine crystals lead a densely packed Cr-substituted goethite rust layers which provides higher protective ability for atmospheric corrosives. It is found that the Cr-substituted goethite possesses the cation selective ability at the vicinity of the rust/steel interface where the Cr content can be estimated approximately 5-10 mass %. Thus, the final protective rust layer of the Cr-substituted goethite impedes the penetration of aggressive corrosive anions such as Cl - and SO 4 2- , besides the physically prevention effect of its densely aggregated structure for corrosive penetration. It is found that Cr 2 (SO 4 ) 3 is effective for obtaining the final protective rust layer in a short period. SO 4 2 accelerates rust formation and Cr 3- substitutes goethite crystal lattice point at the initial stage of corrosion; resultantly the rust layer formed suppresses dissolution of the steel even in the severe environment. (Author)

Methanogens predominate in natural corrosion protective layers on metal sheet piles.

NARCIS (Netherlands)

Kip, Nardy; Jansen, S.; Leite, M.F.A.; De Hollander, M.; Afanasyev, M.; Kuramae, E.E.; van Veen, J.A.

2017-01-01

Microorganisms are able to cause, but also to inhibit or protect against corrosion. Corrosion inhibition by microbial processes may be due to the formation of mineral deposition layers on metal objects. Such deposition layers have been found in archaeological studies on ancient metal objects, buried

Corrosion protection of galvanized steels by silane-based treatments

Science.gov (United States)

Yuan, Wei

affect the performance of a silane coupling agent in the application of corrosion control include chemical reactivity, hydrophobic character, siloxane crosslinker network, and film thickness. Good protections afforded by the silane treatments are a synergetic effect of all these factors.

Long term corrosion protection sleeve for tightly closed barrels with highly radioactive contents

International Nuclear Information System (INIS)

Koester, R.; Smailos, E.; Schwarzkopf, W.; Kiesow, A.

1986-01-01

The application of the corrosion resistant layer on the container body is achieved by blasting plating and by a special design of weld seams on the lid or floor stopper. The corrosion protection layer completely surrounds the container, is additionally applied to the layers in the area of the lid and bottom surface of one floor or lid plate, which consists of another material as corrosion protection layer and which has a diameter a little greater than the hollow cylinder container body. (orig./PW) [de

The effect of surface treatment and gaseous rust protection paper on the atmospheric corrosion stability of aluminium alloy

International Nuclear Information System (INIS)

Gao Guizhong

1992-03-01

The experimental results of atmospheric corrosion of 166 aluminium alloy of Al-Mg-Si-Cu system and 167 aluminium alloy of Al-Mg-Si-Cu-Fe-Ni system for different surface treatment and different wrapping papers used are introduced. The results show: 1. The composition of aluminium alloy has some effect on the performance of atmospheric corrosion stability and the local corrosion depth for 167 aluminium alloy specimen is considerable. 2. After 8 years storage, the 167 aluminium alloy tubular specimen, which was treated with surface treatment in deionized water at 100 ∼ 230 C degree, has no spot of atmospheric corrosion found. 3. Within the test period, the performance of atmospheric corrosion stability by sulphuric-acid anodization film is remarkable. 4. The No. 19 gaseous rust protection paper has no effect of atmospheric corrosion stability on the 166 and 167 aluminium alloys which were treated with quenching and natural ageing method

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

2004-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

Chitosan coatings crosslinked with genipin for corrosion protection of AZ31 magnesium alloy sheets.

Science.gov (United States)

de Y Pozzo, Ludmila; da Conceição, Thiago F; Spinelli, Almir; Scharnagl, Nico; Pires, Alfredo T N

2018-02-01

In this study, coatings of chitosan crosslinked with genipin were prepared on sheets of AZ31 magnesium alloy and their corrosion protection properties were characterized by means of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The coatings were also characterized by means of FTIR and XPS. It was observed that the crosslinking process decreases the corrosion current and shifts the corrosion potential of the alloy to less negative values. The EIS analysis demonstrated that the crosslinking process increases the maximum impedance after short and long exposure times. The superior performance of the crosslinked coatings is related to a lower degree of swelling, as observed in the swelling tests carried out on free-standing films. Copyright © 2017 Elsevier Ltd. All rights reserved.

Corrosion protection of Mg-5Li alloy with epoxy coatings containing polyaniline

International Nuclear Information System (INIS)

Shao Yawei; Huang Hui; Zhang Tao; Meng Guozhe; Wang Fuhui

2009-01-01

The protective ability of epoxy coating containing polyaniline (PANI coating) on Mg-5Li alloy in 3.5% NaCl aqueous solution has been studied by means of EIS and electrochemical noise measurements (EN). The results of EN and EIS revealed that the PANI coating protected Mg-5Li alloy from corrosion perfectly. XPS results indicated that the presence of polyaniline changed the chemical structure of the corrosion film on the alloy surface. An analysis of the electrochemical noise data based on stochastic analysis indicated that the corrosion growth probability of Mg-5Li alloy beneath the coating was decreased by the addition of polyaniline.

Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Hartwig, A.; Decker, M.; Klein, O.; Karl, H., E-mail: helmut.karl@physik.uni-augsburg.de

2015-12-15

The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO{sub 2} implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10{sup 16} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 17} cm{sup −2} (O{sup +}) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10{sup 15} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 16} cm{sup −2} (O{sup +}). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO{sub 2} inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

Astrakhan-Mangyshlak water main (pipeline): corrosion state of the inner surface, and methods for its corrosion protection. Part III. The effects of KW2353 inhibitor. Part IV. Microbiological corrosion

International Nuclear Information System (INIS)

Reformatskaya, I.I.; Ashcheulova, I.I.; Barinova, M.A.; Kostin, D.V.; Prutchenko, S.G.; Ivleva, G.A.; Taubaldiev, T.S.; Murinov, K.S.; Tastanov, K.Kh.

2003-01-01

The effect of the KW2353 corrosion inhibitor, applied on the Astrakhan-Mangyshlak water main (pipeline) since 1997, on the corrosion processes, occurring on the 17G1S steel surface, is considered. The properties of the surface sediments are also considered. The role of the microbiological processes in the corrosion behavior of the water main (pipeline) inner surface is studied. It is shown, that application of the polyphosphate-type inhibitors, including the KW2353 one, for the anticorrosive protection of the inner surface of the extended water main (pipelines) is inadmissible: at the temperature of ∼20 deg C this corrosion inhibitor facilitates the development of the local corrosion processes on the water main (pipeline) inner surface. At the temperature of ∼8 deg C the above inhibitor discontinues to effect the corrosive stability of the 17G1S steel. The optimal way of the anticorrosive protection of the steel equipment, contacting with the water media, is the increase in the oxygen content therein [ru

Galvanic Liquid Applied Coating System for Protection of Embedded Steel Surfaces from Corrosion

Science.gov (United States)

Curran, Joseph; MacDowell, Louis; Voska, N. (Technical Monitor)

2002-01-01

The corrosion of reinforcing steel in concrete is an insidious problem for the Kennedy Space Center, government agencies, and the general public. Existing corrosion protection systems on the market are costly, complex, and time-consuming to install, require continuous maintenance and monitoring, and require specialized skills for installation. NASA's galvanic liquid-applied coating offers companies the ability to conveniently protect embedded steel rebar surfaces from corrosion. Liquid-applied inorganic galvanic coating contains one ore more of the following metallic particles: magnesium, zinc, or indium and may contain moisture attracting compounds that facilitate the protection process. The coating is applied to the outer surface of reinforced concrete so that electrical current is established between metallic particles and surfaces of embedded steel rebar; and electric (ionic) current is responsible for providing the necessary cathodic protection for embedded rebar surfaces.

Prospects of ion implantation and ion beam mixing for corrosion protection

International Nuclear Information System (INIS)

Wolf, G.K.; Munn, P.; Ensinger, W.

1985-01-01

Ion implantation is very useful new low temperature treatment for improving the mechanical surface properties of materials without any dimensional changes. In addition also the corrosion properties of metals can be modified considerably by this technique. The long term corrosion behaviour of implanted metals, however, has been studied only for a very limited number of cases. In this contribution a survey of attempts to do this will be presented. As examples of promising systems for corrosion protection by ion beams iron, steel and titanium were examined with and without pretreatment by ion implantation and ion beam mixing. The corrosion rates of the systems have been obtained by neutron activation analysis and by electrochemical methods. Experimental results are presented on: Palladium implanted in titanium - crevice corrosion in salt solution; Palladium implanted in and deposited on titanium -corrosion in sulfuric acid; Platinum implanted in stainless steel -corrosion in sulfuric acid. (author)

Pitting corrosion protection of low nickel stainless steel

Indian Academy of Sciences (India)

The corrosion protective properties of PANi and PoPD coatings on LN SS in 0.5 M NaCl were evaluated using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. The potentiodynamic polarization and electrochemical impedance spectroscopic results indicate that the PoPD ...

Effect of flow on corrosion in catenary risers and its corrosion inhibitor performance

Energy Technology Data Exchange (ETDEWEB)

Ferreira, Pedro Altoe; Magalhaes, Alvaro Augusto Oliveira; Silva, Jussara de Mello [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Kang, Cheolho; More, Parimal P. [Det Norske Veritas (DNV), Oslo (Norway)

2009-07-01

In oil and gas production, multiphase flow is often encountered and a range of different flow patterns can be experienced in pipelines. The flow regime transition and flow characteristics can be changed with the change of pipeline topography, which affects the corrosion and the performance of corrosion inhibitor in these multiphase pipelines. This paper outlines on the effect of inclination on the flow characteristics and their subsequent effect on corrosion rates. Also, this paper presents on the performance of three candidate corrosion inhibitors under severe slugging conditions at low water cut. For the simulation of offshore flow lines and risers, the experiments were carried out in a 44 m long, 10 cm diameter, three different pipeline inclinations of 0, 3 and 45 degrees. Light condensate oil with a viscosity of 2.5 cP at room temperature was used and water cut was 20%. The results indicated that the baseline corrosion rate in 45 degrees showed higher than other inclinations. Each corrosion inhibitor showed a different inhibitor performance. (author)

The corrosion protection of several aluminum alloys by chromic acid and sulfuric acid anodizing

Science.gov (United States)

Danford, M. D.

1994-01-01

The corrosion protection afforded 7075-T6, 7075-T3, 6061-T6, and 2024-T3 aluminum alloys by chromic acid and sulfuric acid anodizing was examined using electrochemical techniques. From these studies, it is concluded that sulfuric acid anodizing provides superior corrosion protection compared to chromic acid anodizing.

Corrosion performance of some titanium-based hard coatings

International Nuclear Information System (INIS)

Matthes, B.; Broszeit, E.; Aromaa, J.; Ronkainen, H.; Hannula, S.P.; Leyland, A.; Matthews, A.

1991-01-01

Tools and machine parts which could benefit from wear-resistant titanium-based hard films are often subject to corrosive environments. Physically vapour-deposited coatings frequently exhibit porosity and even small defects, which can cause rapid local corrosion of the substrate material; there is therefore a requirement for dense and chemically inert coatings. This paper presents corrosion data for titanium-based hard coatings such as TiN, (Ti, Al)N, Ti(B, N) and TiB 2 and also for multilayered structures where additional aluminium-based insulating surface layers (AlN and Al 2 O 3 ) were deposited. The corrosion resistance and porosity of the films were analysed by electrochemical techniques. The degree of metallic bonding can play a significant role in influencing the corrosion resistance of refractory transition-metal-based ceramic coatings. Here we demonstrate that, under potentiodynamic corrosion test conditions, resistance to corrosive attack was relatively poor for TiB 2 , better for (Ti, Al)N and Ti(B, N) and best for TiN. It is also shown that applying the additional protective aluminium-based insulating surface layers on the coating can further improve corrosion resistance. (orig.)

The effect of cerium-based conversion treatment on the cathodic delamination and corrosion protection performance of carbon steel-fusion-bonded epoxy coating systems

Energy Technology Data Exchange (ETDEWEB)

Ramezanzadeh, B., E-mail: ramezanzadeh@aut.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology (ICST), 16765-654, Tehran (Iran, Islamic Republic of)

2017-01-15

Highlights: • Steel surface was treated by Ce and acid phosphoric solutions. • Ce treatment considerably enhanced the surface energy and produce nanoscale roughness. • Ce treated samples showed enhanced adhesion to FBE coating. • Ce treatment of steel significantly reduced the FBE cathodic delamination rate. • Ce treated sample showed enhanced corrosion resistance. - Abstract: The effect of surface pre-treatment of pipe surface by green cerium compound and phosphoric acid solution on the fusion-bonded epoxy (FBE) coating performance was studied. The composition and surface morphology of the steel samples treated by acid and Ce solutions were characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM), equipped with energy dispersive spectroscopy (EDS). Also, the surface free energy was evaluated on these samples through contact angle measurements. In addition, the effect of Ce and acid washing procedures on the adhesion properties and corrosion protection performance of the FBE was examined by pull-off, salt spray and electrochemical impedance spectroscopy (EIS) tests. Results showed that compared to acid washing, the chemical treatment by Ce solution noticeably increased the surface free energy of steel, improved the adhesion properties of FBE, decreased the cathodic delamination rate of FBE, and enhanced the coating corrosion resistance compared to the acid washed samples.

Characterization of the corrosion protection mechanism of cerium-based conversion coatings on high strength aluminum alloys

Science.gov (United States)

Pinc, William Ross

The aim of the work presented in this dissertation is to investigate the corrosion protection mechanism of cerium-based conversion coatings (CeCCs) used in the corrosion protection of high strength aluminum alloys. The corrosion resistance of CeCCs involves two general mechanisms; barrier and active. The barrier protection mechanism was influenced by processing parameters, specifically surface preparation, post-treatment, and the use of gelatin. Post-treatment and the addition of gelatin to the coating solution resulted in fewer cracks and transformation of the coating to CePO4, which increased the corrosion resistance by improving the barrier aspect of CeCCs. CeCCs were found to best act as barriers when crack size was limited and CePO4 was present in the coating. CeCCs were found to protect areas of the substrate that were exposed in the coating, indicating that the coatings were more than simple barriers. CeCCs contained large cracks, underneath which subsurface crevices were connected to the surface by the cracks. Despite the observation that no cerium was present in crevices, coatings with crevices exhibited significant corrosion protection. The impedance of post-treated coatings with crevices increased during salt spray exposure. The increase in impedance was associated with the formation of protective oxides / hydroxides; however, crevice-free coatings also exhibited active protection leading to the conclusion that the formation of interfacial layers between the CeCC and the substrate also contributed to the active protection. Based on the overall results of the study, the optimal corrosion protection of CeCCs occurred when processing conditions produced coatings with morphologies and compositions that facilitated both the barrier and active protection mechanisms.

Protective effect of KhOSP-10 inhibitor during corrosion, hydrogenadsorption and corrosion cracking of a steel in sulfuric acid

Energy Technology Data Exchange (ETDEWEB)

Mindyuk, A K; Svist, E I; Savitskaya, O P; Goyan, E B; Gopanenko, A N [AN Ukrainskoj SSR, Lvov. Fiziko-Mekhanicheskij Inst.

1975-01-01

The protective propeties of inhibitor KhOSP-10 in the time of corrosion and corrosive cracking of steel 40Kh are higher then those of inhibitors KPI-1, KI-1, I-I-V etc. Its ability to reduce steel hydrogenation is the same as in the case of KPI-1 inhibitor i.e. below that of KI-1. HCl additives enhance the efficiency of inhibitors KPI-1, KI-1, I-1-V etc. up to the protective ability of KhOSP-10. Kinetics of the electrode processes was estimated from polarization curves.

Corrosion and protection of uranium alloy penetrators

International Nuclear Information System (INIS)

Weirick, L.J.; Johnson, H.R.; Dini, J.W.

1975-06-01

Penetrators made from either a U--3/4 percent Ti alloy or a U--3/4 percent Mo--3/4 percent Zr--3/4 percent Nb--1/2 percent Ti alloy (''Quad'') corrode mildly in moist air, significantly in moist nitrogen, and severely in salt fog. Adequate protection was provided in moist air and nitrogen by coating with electroplated nickel, electroplated nickel and zinc with a chromate finish, and galvanized zinc with a chromate finish. In salt fog, electroplated nickel offered only temporary protection whereas galvanized zinc and electroplated nickel-zinc provided long-lasting protection. The resistance of uncoated penetrators was affected variously by dissimilar metal couplings. Aluminum protected the Quad alloy and adversely affected the U--3/4 percent Ti alloy, whereas steel enhanced localized corrosion in both. (U.S.)

The influence of time-variable cathodic corrosion protection on a.c. corrosion; Einfluss von zeitlich variierendem kathodischem Korrosionsschutz auf die Wechselstromkorrosion

Energy Technology Data Exchange (ETDEWEB)

Buechler, Markus; Voute, Carl-Heinz; Joos, David [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland)

2011-07-01

The current limiting values for corrosion of pipelines under a.c. current stress may be difficult to apply to pipelines, owing to the very heterogeneous bedding of the pipeline, poor jacket quality, or high short-term a.c. voltages. In principle, periodic alternation between very high and very low protective currents may optimize cathodic corrosion protection. This pulsed current strategy was found to be effective in laboratory tests if the operating parameters are set accurately.

Thermal spraying of corrosion protection layers in biogas plants; Erzeugung von Korrosionsschutzschichten fuer Bioenergieanlagen mittels Thermischen Spritzens

Energy Technology Data Exchange (ETDEWEB)

Crimmann, P.; Dimaczek, G.; Faulstich, M. [ATZ Entwicklungszentrum, Sulzbach-Rosenberg (Germany)

2004-07-01

Corrosion in plants for the energetic conversion of biomass is a severe problem that often causes premature damage of components. Thermal spraying is a process for the creation of corrosion protection layer. An advantage of thermal spraying is that as well as each material can be used as layer material. First practical results demonstrated that thermal spraying has the potential to create coatings to protect components against high temperature corrosion as well as biocorrosion. Layer materials are for example nickel base alloys (high temperature corrosion) and titan alloys (biocorrosion). Further investigations are necessary in order to examine whether cost-efficient coatings also contribute to the corrosion protection (e.g. polymer materials against biocorrosion). (orig.)

Experiencies of corrosion and corrosion protection in seawater-cooling systems in the Nordic countries

International Nuclear Information System (INIS)

Henriksson, S.

1984-10-01

This report summarizes the experience of the corrosion resistance of pumps, heat exchangers, valves, and pipings in different seawater-cooling system. For pumps and heat exchangers the experience has been so extensive that a clear picture of todays status can be given. Owing to more scanty data concerning valves and pipes the survey of the corrosion in these components is less well substantiated. The most common pumps in the cooling systems of power stations are vertically extended shaft pumps. To counteract corrosion on column and casing with organic surface coating and on stainless steel shafts and impellers under shutdown conditions, these should be provided with internal and external cathodic protection. The experience of tin and aluminium bronzes in impellers and shafts in such pumps has been so poor - erosion and cavitaion damage - that a change has usually been made to preferentially ferritic-austenitic Mo-alloyd stainless steels. The combination of stainless steel/Ni-Resist 2 D has been found unsatisfactory owing to the occurrence of galvanic corrosion on the latter material. For heat exchangers, titanium has proved to be far and away the best choice. In the optimal blanket solution for a titanium heat exchangers the tubes are seal-welded to tube sheets of explosion-bonded titanium clad steel. For retubing of old condensers a similar procedure with tubes of high-alloy stainless steel in tube sheets of stainless clad steel is of economic interest. The effect of chlorination of the cooling water, however, remains to be clarified before such a procedure can be unreservedly recommended. Pipings of rubber-lined carbon steel or with thick coatings of solvent-free opoxy resin have shown very good corrosion resistance. Tar-epoxy-resin-coated pipes, however, should usually be provided with internal cathodic protection. Cement-lined carbon steel pipes are used with varying results in the offshore industry. Recently, however, pipes of the high slloy stainless steel

Fiftieth Anniversary of the Foundation of Postgraduate Study on Corrosion and Protection of Materials at the Faculty of Technology, University of Zagreb

Directory of Open Access Journals (Sweden)

Martinez, S.

2011-07-01

" and "Chemical Engineering". In 2006, one-year specialists postgraduate study "Corrosion and Protection" was initiated, in which organization and realization were included five technical faculties of the Zagreb University. Study guide is University of Zagreb, Faculty of Chemical Engineering and Technology co-ordinate the study and together with Faculty of Mechanical Engineering and Naval Architecture, Faculty of Civil Engineering, Faculty of Metallurgy and Faculty of Mining, Geology and Petroleum Engineering perform the study. By graduating the University Interdisciplinary Postgraduate Specialists Study "Corrosion and Protection" the title: University specialist for Corrosion and Protection is acquired. As obvious from this presentation, successful education on the postgraduate level in the field Corrosion and Protection has been performed continuously since 1960, which proves the existence of the permanent need for high education in the mentioned field.

Impacts of cathodic protection on waste package performance

International Nuclear Information System (INIS)

Atkins, J.E.; Lee, J.H.; Andrews, R.W.

1996-01-01

The current design concept for a multi-barrier waste container for the potential repository at Yucca Mountain, Nevada, calls for an outer barrier of 100 mm thick corrosion-allowance material (CAM) (carbon steel) and an inner barrier of 20 mm thick corrosion-resistant material (CRM) (Alloy 825). Fulfillment of the NRC subsystem requirements (10 CFR 60.113) of substantially complete containment and controlled release of radionuclides from the engineered barrier system (EBS) will rely mostly upon the robust waste container design, among other EBS components. In the current waste container design, some degree of cathodic protection of CRM will be provided by CAM. This paper discusses a sensitivity case study for the impacts of cathodic protection of the inner barrier by the outer barrier on the performance of waste package

Corrosion '98: 53. annual conference and exposition, proceedings

International Nuclear Information System (INIS)

Anon.

1998-01-01

This conference was divided into the following sections: Corrosion in Gas Treating; Problems and Solutions in Commercial Building Water Systems; Green Corrosion/Scale Inhibitors; Atmospheric Corrosion; AIRPOL Update/98; Rubber Lining--Answers to Many Problems; Interference Problems; Environmental Assisted Cracking: Fundamental Research and Industrial Applications; Corrosion in Nuclear Systems; New Developments in Scale and Deposit Control; Corrosion and Corrosion Protection in the Transportation Industries; What's All the Noise About--Electrochemical That Is; Refining Industry Corrosion; Corrosion Problems in Military Hardware: Case Histories, Fixes and Lessons Learned; Cathodic Protection Test Methods and Instrumentation for Underground and On-grade Pipelines and Tanks; Recent Developments in Volatile Corrosion Inhibitors; Corrosion in Supercritical Fluids; Microbiologically Influenced Corrosion; Advances in Understanding and Controlling CO 2 Corrosion; Managing Corrosion with Plastics; Material Developments for Use in Exploration and Production Environments; Corrosion in Cold Regions; The Effect of Downsizing and Outsourcing on Cooling System Monitoring and Control Practices; New Developments in Mechanical and Chemical Industrial Cleaning; Mineral Scale Deposit Control in Oilfield Related Operations; Biocides in Cooling Water; Corrosion and Corrosion Control of Reinforced Concrete Structures; Materials Performance for Fossil Energy Conversion Systems; Marine corrosion; Thermal Spray--Coating and Corrosion Control; Flow Effects on Corrosion in Oil and Gas Production; Corrosion Measurement Technologies; Internal Pipeline Monitoring--Corrosion Monitoring, Intelligent Pigging and Leak Detection; Cathodic Protection in Natural Waters; Corrosion in Radioactive Liquid Waste Systems; On-line Hydrogen Permeation Monitoring Equipment and Techniques, State of the Art; Water Reuse and Recovery; Performance of Materials in High Temperature Environments; Advances in Motor

Corrosion protected reversing heat exchanger

International Nuclear Information System (INIS)

Zawierucha, R.

1984-01-01

A reversing heat exchanger of the plate and fin type having multiple aluminum parting sheets in a stacked arrangement with corrugated fins separating the sheets to form multiple flow paths, means for closing the ends of the sheets, an input manifold arrangement of headers for the warm end of of the exchanger and an output manifold arrangement for the cold end of the exchanger with the input air feed stream header and the waste gas exhaust header having an alloy of zinc and aluminum coated on the inside surface for providing corrosion protection to the stack

Electrochemical investigation of powder coatings and their application to magnesium-rich primers for corrosion protection

Science.gov (United States)

Orgon, Casey Roy

Corrosion is the decomposition of metal and metal alloys which threatens the integrity of man-made structures. One of the more efficient methods of delaying the corrosion process in metals is by coatings. In this work, the durability of two polyester powder coatings were investigated for corrosion protection of AA-2024-T3. Polyester powder coatings crosslinked by either triglycidyl isocyanurate (TGIC) or beta-hydroxyalkyl amide (HAA) compounds were prepared and investigated for barrier protection of metal substrates by electrochemical impedance spectroscopy (EIS). Polyester-TGIC coatings were found to provide better long-term protection, which can be attributed to the increased mechanical strength and higher concentration of crosslinking in the coating films. Additionally, the polyester powder coatings, along with a fusion bonded epoxy (FBE) were investigated for their compatibility as a topcoat for magnesium-rich primers (MgRP). Under proper application conditions, powder topcoats were successfully applied to cured MgRP while corrosion protection mechanisms of each system were maintained.

Promising Hard Carbon Coatings on Cu Substrates: Corrosion and Tribological Performance with Theoretical Aspect

Science.gov (United States)

Kumar, A. Madhan; Babu, R. Suresh; Obot, I. B.; Adesina, Akeem Yusuf; Ibrahim, Ahmed; de Barros, A. L. F.

2018-05-01

Protecting the surface of metals and alloys against corrosion and wear is of abundant importance owing to their widespread applications. In the present work, we report the improved anticorrosion and tribo-mechanical performance of copper (Cu) by a hard carbon (HC) coating synthesized in different pyrolysis temperature. Structural and surface characterization with roughness measurements was systematically investigated using various techniques. Effect of pyrolysis temperature on the corrosion behavior of coated Cu substrates in 0.6 M NaCl solution was evaluated via electrochemical impedance spectroscopy, potentiodynamic polarization. Pin-on-disk wear test of coated Cu substrate showed the influence of the pyrolysis temperature on the wear resistance performance of the HC coatings. According to the obtained results, it could be concluded that the HC coatings synthesized at 1100 °C revealed an enhanced comprehensive performance, revealing their possible utilization as a protective coating for Cu substrates in chloride environment. Monte Carlo simulations have been utilized to elucidate the interaction between the Cu surface and HC coatings.

Electrodeposited Reduced Graphene Oxide Films on Stainless Steel, Copper, and Aluminum for Corrosion Protection Enhancement

OpenAIRE

Abdulkareem Mohammed Ali Al-Sammarraie; Mazin Hasan Raheema

2017-01-01

The enhancement of corrosion protection of metals and alloys by coating with simple, low cost, and highly adhered layer is still a main goal of many workers. In this research graphite flakes converted into graphene oxide using modified Hammers method and then reduced graphene oxide was electrodeposited on stainless steel 316, copper, and aluminum for corrosion protection application in seawater at four temperatures, namely, 20, 30, 40, and 50°C. All corrosion measurements, kinetics, and therm...

Corrosion Protection Systems and Fatigue Corrosion in Offshore Wind Structures: Current Status and Future Perspectives

Directory of Open Access Journals (Sweden)

Seth J. Price

2017-02-01

Full Text Available Concerns over reducing CO2 emissions associated with the burning of fossil fuels in combination with an increase in worldwide energy demands is leading to increased development of renewable energies such as wind. The installation of offshore wind power structures (OWS is one of the most promising approaches for the production of renewable energy. However, corrosion and fatigue damage in marine and offshore environments are major causes of primary steel strength degradation in OWS. Corrosion can reduce the thickness of structural components which may lead towards fatigue crack initiation and buckling. These failure mechanisms affect tower service life and may result in catastrophic structural failure. Additionally, environmental pollution stemming from corrosion’s by-products is possible. As a result, large financial investments are made yearly for both the prevention and recovery of these drawbacks. The corrosion rate of an OWS is dependent on different characteristics of attack which are influenced by access to oxygen and humidity. Structural degradation can occur due to chemical attack, abrasive action of waves, and microorganism attacks. Inspired by technological and scientific advances in recent years, the purpose of this paper is to discuss the current protective coating system technologies used to protect OWS as well as future perspectives.

Bridge maintenance to enhance corrosion resistance and performance of steel girder bridges

Science.gov (United States)

Moran Yanez, Luis M.

The integrity and efficiency of any national highway system relies on the condition of the various components. Bridges are fundamental elements of a highway system, representing an important investment and a strategic link that facilitates the transport of persons and goods. The cost to rehabilitate or replace a highway bridge represents an important expenditure to the owner, who needs to evaluate the correct time to assume that cost. Among the several factors that affect the condition of steel highway bridges, corrosion is identified as the main problem. In the USA corrosion is the primary cause of structurally deficient steel bridges. The benefit of regular high-pressure superstructure washing and spot painting were evaluated as effective maintenance activities to reduce the corrosion process. The effectiveness of steel girder washing was assessed by developing models of corrosion deterioration of composite steel girders and analyzing steel coupons at the laboratory under atmospheric corrosion for two alternatives: when high-pressure washing was performed and when washing was not considered. The effectiveness of spot painting was assessed by analyzing the corrosion on steel coupons, with small damages, unprotected and protected by spot painting. A parametric analysis of corroded steel girder bridges was considered. The emphasis was focused on the parametric analyses of corroded steel girder bridges under two alternatives: (a) when steel bridge girder washing is performed according to a particular frequency, and (b) when no bridge washing is performed to the girders. The reduction of structural capacity was observed for both alternatives along the structure service life, estimated at 100 years. An economic analysis, using the Life-Cycle Cost Analysis method, demonstrated that it is more cost-effective to perform steel girder washing as a scheduled maintenance activity in contrast to the no washing alternative.

Use of Extracted Green Inhibitors as a Friendly Choice in Corrosion Protection of Low Alloy Carbon Steel

Directory of Open Access Journals (Sweden)

Jano, A.

2012-11-01

Full Text Available Mitigation of corrosion impact on environment is an important step in environmental protection. Use of environmentally friendly corrosion protection methods is very important. It is smart to choose cheap and safe to handle compounds as corrosion inhibitors. The use of green inhibitors (extracted inexpensively, from the seed endosperm of some Leguminosae plants, and investigation of their efficiency in corrosion protection is the aim of this study. As green inhibitor one kind of polysaccharides (galactomannan from locust bean gum (also known as carob gum, carob bean gum extracted from the seed of carob tree is used. Corrosion protection efficiency of these extracted green inhibitors was tested for carbon steel marked as: steel 39, steel 44, and iron B 500 (usually applied as reinforcing bars to concrete. Sulfuric acid solution in the presence of chloride ions was used as corrosion media. The composition of corrosion acid media used was 1 mol L-1 H2SO4 and 10-3 mol L-1 Cl- (in the form of NaCl. Electrochemical techniques such as potentiodynamic polarization methods were used for inhibitor efficiency testing.

Bacterial corrosion in marine sediments: influence of cathodic protection

International Nuclear Information System (INIS)

Therene, Martine

1988-01-01

In order to protect offshore structures from marine corrosion, cathodic protection is widely applied via sacrificial anodes (for example zinc or aluminium) or impressed current. In aerated seawater, steel is considered to be protected when a potential of -8050 mV/Cu.CuSO 4 is achieved. In many cases, however this potential must be lowered, due to the activity of microorganisms and more specially sulfate-reducing bacteria (SRB). SRB are obligate anaerobes using sulphate as electron acceptor with resultant production of sulphide. Some of them are also able to use hydrogen as energy source, causing cathodic depolarization of steel surfaces. An experiment was performed to analyze the relation between SRB activity and use of different cathodic potentials applied to mild steel samples in marine sediments. Analytical techniques employed included lipid bio-markers and electrochemical methods. Results indicated an evolution of the bacterial community structure both on the steel and in the sediment, as a function of time and potential. The results also show that cathodically produced hydrogen promotes the growth of SRB (author) [fr

Corrosion Performance of Inconel 625 in High Sulphate Content

Science.gov (United States)

Ismail, Azzura

2016-05-01

Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

Scratch, wear and corrosion resistant organic inorganic hybrid materials for metals protection and barrier

International Nuclear Information System (INIS)

Barletta, M.; Gisario, A.; Puopolo, M.; Vesco, S.

2015-01-01

Highlights: • Polysiloxane coatings as protective barriers to delay erosion/corrosion of Fe 430 B metal substrates. • Methyl groups feature a very small steric hindrance and confer ductility to the Si–O–Si backbone. • Phenyl groups feature a larger steric hindrance, but they ensure stability and high chemical inertness. • Remarkable adhesion to the substrate, good scratch resistance and high wear endurance. • Innovative ways to design of long lasting protective barriers against corrosion and aggressive chemicals. - Abstract: Polysiloxanes are widely used as protective barriers to delay erosion/corrosion and increase chemical inertness of metal substrates. In the present work, a high molecular weight methyl phenyl polysiloxane resin was designed to manufacture a protective coating for Fe 430 B structural steel. Methyl groups feature very small steric hindrance and confer ductility to the Si–O–Si backbone of the organic inorganic hybrid resin, thus allowing the achievement of high thickness. Phenyl groups feature larger steric hindrance, but they ensure stability and high chemical inertness. Visual appearance and morphology of the coatings were studied by field emission scanning electron microscopy and contact gauge surface profilometry. Micro-mechanical response of the coatings was analyzed by instrumented progressive load scratch, while wear resistance by dry sliding linear reciprocating tribological tests. Lastly, chemical inertness and corrosion endurance of the coatings were evaluated by linear sweep voltammetry and chronoamperometry in aggressive acid environment. The resulting resins yielded protective materials, which feature remarkable adhesion to the substrate, good scratch resistance and high wear endurance, thus laying the foundations to manufacture long lasting protective barriers against corrosion and, more in general, against aggressive chemicals

Emerging Corrosion Inhibitors for Interfacial Coating

Directory of Open Access Journals (Sweden)

Mona Taghavikish

2017-12-01

Full Text Available Corrosion is a deterioration of a metal due to reaction with environment. The use of corrosion inhibitors is one of the most effective ways of protecting metal surfaces against corrosion. Their effectiveness is related to the chemical composition, their molecular structures and affinities for adsorption on the metal surface. This review focuses on the potential of ionic liquid, polyionic liquid (PIL and graphene as promising corrosion inhibitors in emerging coatings due to their remarkable properties and various embedment or fabrication strategies. The review begins with a precise description of the synthesis, characterization and structure-property-performance relationship of such inhibitors for anti-corrosion coatings. It establishes a platform for the formation of new generation of PIL based coatings and shows that PIL corrosion inhibitors with various heteroatoms in different form can be employed for corrosion protection with higher barrier properties and protection of metal surface. However, such study is still in its infancy and there is significant scope to further develop new structures of PIL based corrosion inhibitors and coatings and study their behaviour in protection of metals. Besides, it is identified that the combination of ionic liquid, PIL and graphene could possibly contribute to the development of the ultimate corrosion inhibitor based coating.

Corrosion and cathodic protection of buried pipes: study, simulation and application of solar energy

International Nuclear Information System (INIS)

Laoun, Brahim; Serir, Lazhar; Niboucha, Karima

2006-01-01

Cathodic protection is intensively used on steel pipes in petroleum and gas industries. It is a technique used to prevent corrosion which transforms the whole pipe into a cathode of a corrosion cell. Two types of cathodic protection systems are usually used: 1) the galvanic protection systems which use galvanic anodes, also called sacrificial anodes being electrochemically more electronegative than the structure to be protected and 2) the imposed current systems, which through a current generator will deliver a direct current from the anode to the structure to be protected. The aim of this work is to design a cathodic protection system of a pipe by imposed current with auxiliary electric solar energy. (O.M.)

Implementation of Localized Corrosion in the Performance Assessment Model for Yucca Mountain

International Nuclear Information System (INIS)

Vivek Jain, S.; David Sevougian; Patrick D. Mattie; Kevin G. Mon; Robert J. Mackinnon

2006-01-01

A total system performance assessment (TSPA) model has been developed to analyze the ability of the natural and engineered barriers of the Yucca Mountain repository to isolate nuclear waste over the 10,000-year period following repository closure. The principal features of the engineered barrier system (EBS) are emplacement tunnels (or ''drifts'') containing a two-layer waste package (WP) for waste containment and a titanium drip shield to protect the waste package from seeping water and falling rock, The 20-mm-thick outer shell of the WP is composed of Alloy 22, a highly corrosion-resistant nickel-based alloy. The barrier function of the EBS is to isolate the waste from migrating water. The water and its associated chemical conditions eventually lead to degradation of the waste packages and mobilization of the radionuclides within the packages. There are five possible waste package degradation modes of the Alloy 22: general corrosion, microbially influenced corrosion, stress corrosion cracking, early failure due to manufacturing defects, and localized corrosion. This paper specifically examines the incorporation of the Alloy-22 localized corrosion model into the Yucca Mountain TSPA model, particularly the abstraction and modeling methodology, as well as issues dealing with scaling, spatial variability, uncertainty, and coupling to other sub-models that are part of the total system model

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

DEFF Research Database (Denmark)

Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

1996-01-01

Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...... and wear performance compared with conventional coatings like electroless nickel, hard chromioum and anodised aluminium....

Corrosion/94 conference papers

International Nuclear Information System (INIS)

Anon.

1994-01-01

The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

The corrosion protection of 6061-T6 aluminum by a polyurethane-sealed anodized coat

Science.gov (United States)

Danford, M. D.

1990-01-01

The corrosion protection of 6061-T6 anodized aluminum afforded by a newly patented polyurethane seal was studied using the ac impedance technique. Values of the average corrosion rates over a 27-day exposure period in 3.5 percent NaCl solutions at pH 5.2 and pH 9.5 compared very favorably for Lockheed-prepared polyurethane-sealed and dichromate-sealed coats of the same thickness. Average corrosion rates for both specimens over the first 7 days of exposure compared well with those for a hard anodized, dichromate-sealed coat, but rose well above those for the hard anodized coat over the entire 27-day period. This is attributed both to the greater thickness of the hard anodized coat, and possibly to its inherently better corrosion protective capability.

The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

Directory of Open Access Journals (Sweden)

Kowalski Dariusz

2017-09-01

Full Text Available Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

Science.gov (United States)

Kowalski, Dariusz; Grzyl, Beata; Kristowski, Adam

2017-09-01

Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

Energy Technology Data Exchange (ETDEWEB)

Born, M. (ed.)

2007-07-01

Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

On the protective effect of KhOSP-10 inhibitor during corrosion, hydrogenadsorption and corrosion cracking of a steel in sulfuric acid

International Nuclear Information System (INIS)

Mindyuk, A.K.; Svist, E.I.; Savitskaya, O.P.; Goyan, E.B.; Gopanenko, A.N.

1975-01-01

The protective propeties of inhibitor KhOSP-10 in the time of corrosion and corrosive cracking of steel 40Kh are higher then those of inhibitors KPI-1, KI-1, I-I-V etc. Its ability to reduce steel hydrogenation is the same as in the case of KPI-1 inhibitor i.e. below that of KI-1. HCl additives enhance the efficiency of inhibitors KPI-1, KI-1, I-1-V etc. up to the protective ability of KhOSP-10. Kinetics of the electrode processes was estimated from polarization curves

Investigation of parameters governing the corrosion protection efficacy of fusion bonded epoxy coatings

OpenAIRE

Ramniceanu, Andrei

2007-01-01

The primary cause of corrosion in transportation structures is due to chlorides which are applied to bridge decks as deicing salts. The direct cost of corrosion damage to the countryâ s infrastructure is approximately $8.3 billion per year. One of the most common corrosion abatement methods in the United States is the barrier protection implemented through the application of fusion bonded epoxy coatings. The purpose of this study was to investigate various coating and exposure param...

Corrosion protection of the reinforcing steels in chloride-laden concrete environment through epoxy/polyaniline–camphorsulfonate nanocomposite coating

International Nuclear Information System (INIS)

Pour-Ali, Sadegh; Dehghanian, Changiz; Kosari, Ali

2015-01-01

Highlights: • Epoxy/polyaniline–camphorsulfonate nanocomposite coating well protects steel rebar. • Coating performance is evaluated by impedance measurements up to 1 year. • Ultimate bond strength between the coated rebars and concrete is measured. • Self-compacting concrete shows better anticorrosive property compared to normal one. - Abstract: In this study, an epoxy/polyaniline–camphorsulfonate nanocomposite (epoxy/PANI–CSA) is employed to protect reinforcing steels in chloride-laden concrete environment. The synthesized nanocomposite was characterized using Fourier transform infrared spectroscopy and transmission electron microscopy. Bare, epoxy-coated and epoxy/PANI–CSA nanocomposite-coated steel rebars were embedded in normal and self-compacting concretes. To evaluate their corrosion behaviors, open circuit potential and impedance measurements were performed for the duration of 1 year. Ultimate bond strength of concrete with the reinforcement bars were measured in corroded and uncorroded conditions. It was found that epoxy/PANI–CSA coating provides good corrosion resistance and durable bond strength with concrete for steel rebars

Predicting the Performance of Organic Corrosion Inhibitors

Directory of Open Access Journals (Sweden)

David A. Winkler

2017-12-01

Full Text Available The withdrawal of effective but toxic corrosion inhibitors has provided an impetus for the discovery of new, benign organic compounds to fill that role. Concurrently, developments in the high-throughput synthesis of organic compounds, the establishment of large libraries of available chemicals, accelerated corrosion inhibition testing technologies, and the increased capability of machine learning methods have made discovery of new corrosion inhibitors much faster and cheaper than it used to be. We summarize these technical developments in the corrosion inhibition field and describe how data-driven machine learning methods can generate models linking molecular properties to corrosion inhibition that can be used to predict the performance of materials not yet synthesized or tested. We briefly summarize the literature on quantitative structure–property relationships models of small organic molecule corrosion inhibitors. The success of these models provides a paradigm for rapid discovery of novel, effective corrosion inhibitors for a range of metals and alloys in diverse environments.

Study of ion plating parameters, coating structure, and corrosion protection for aluminum coatings on uranium

International Nuclear Information System (INIS)

Egert, C.M.; Scott, D.G.

1987-01-01

A study of ion-plating parameters (primarily deposition rate and substrate bias voltage), coating structure, and the corrosion protection provided by aluminum coatings on uranium is presented. Ion plating at low temperatures yields a variety of aluminum coating structures on uranium. For example, aluminum coatings produced at high deposition rates and low substrate bias voltages are columnar with voids between columns, as expected for high-rate vapor deposition at low temperatures. On the other hand, low deposition rate and high bias voltage produce a modified coating with a dense, noncolumnar structure. These results are not in agreement with other studies that have found no relationship between deposition rate and coating structure in ion plating. This discrepancy is probably due to the high deposition rates used in these studies. An accelerated, water vapor corrosion test indicates that the columnar aluminum coatings provide some corrosion protection despite their porous nature; however, the dense noncolumnar coatings provide significantly greater protection. These results indicate that ion-plated aluminum coatings produced at low deposition rates and high substrate bias voltages creates dense coating structures that are most effective in protecting uranium from corrosion

State of the art in protection of erosion-corrosion on vertical axis tidal current turbine

Science.gov (United States)

Musabikha, Siti; Utama, I. Ketut Aria Pria; Mukhtasor

2018-05-01

Vertical axis tidal current turbine is main part of ocean energy devices which converts the tidal current energy into electricity. Its development is arising too due to increased interest research topic concerning climate change mitigation. Due to its rotating movement, it will be induced mechanical forces, such as shear stress and/or particle impact. Because of its natural operations, vertical axis turbine is also being exposed to harsh and corroding marine environment itself. In order to secure the vertical tidal turbine devices from mechanical wear and corrosion effects which is lead to a material loss, an appropriate erosion-corrosion protection needs to be defined. Its protection actionscan be derived such as design factors, material selections, inhibitors usage, cathodic protections, and coatings. This paper aims to analyze protection method which is necessary to control erosion-corrosion phenomenon that appears to the vertical axis tidal current turbine.

Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

Energy Technology Data Exchange (ETDEWEB)

Feliu, S., E-mail: sfeliu@cenim.csic.es; Llorente, I.

2015-08-30

Highlights: • Surface chemistry of the corrosion product layers on magnesium alloys. • Influence of the type of alloy on the carbonate surface enrichment. • Relation between surface composition and protection properties. - Abstract: This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS.

Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

International Nuclear Information System (INIS)

Feliu, S.; Llorente, I.

2015-01-01

Highlights: • Surface chemistry of the corrosion product layers on magnesium alloys. • Influence of the type of alloy on the carbonate surface enrichment. • Relation between surface composition and protection properties. - Abstract: This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS

Electrodeposition and Characterization of Mn-Cu-Zn Alloys for Corrosion Protection Coating

Science.gov (United States)

Tsurtsumia, Gigla; Gogoli, David; Koiava, Nana; Kakhniashvili, Izolda; Jokhadze, Nunu; Lezhava, Tinatin; Nioradze, Nikoloz; Tatishvili, Dimitri

2017-12-01

Mn-Cu-Zn alloys were electrodeposited from sulphate bath, containing citrate or EDTA and their mixtures as complexing ligands. The influence of bath composition and deposition parameters on alloys composition, cathodic current efficiency and structural and electrochemical properties were studied. At a higher current density (≥ 37.5 A dm-2) a uniform surface deposit of Mn-Cu-Zn was obtained. Optimal pH of electrolyte (0.3 mol/dm3Mn2+ + 0.6 mol/dm3 (NH4)2SO4 +0.1 mol/dm3Zn2++0.005 mol/dm3 Cu2++ 0.05mol/dm3Na3Cit + 0.15mol/dm3 EDTA; t=300C; τ=20 min) for silvery, nonporous coating of Mn-Cu-Zn alloy was within 6.5-7.5; coating composition: 71-83% Mn, 6-7.8% Cu, 11.5-20% Zn, current efficiency up to 40%. XRD patterns revealed BCT (body centred tetragonal) γ-Mn solid phase solution (lattice constants a=2.68 Å c=3.59 Å). Corrosion measurements of deposited alloys were performed in aerated 3.5% NaCl solution. The corrosion current density (icorr) of the electrodeposited alloys on carbon steel was 10 times lower than corrosion rate of pure zinc and manganese coatings. Triple alloy coatings corrosion potential (Ecorr = -1140 mV vs. Ag/AgCl) preserved negative potential value longer (more than three months) compared to carbon steel substrate (Ecorr = -670 mV vs. Ag/AgCl). Tafel polarization curves taken on Mn-Cu-Zn alloy coating in aerated 3.5% NaCl solution did not show a typical passivation behaviour which can be explained by formation oflow solubility of adherent corrosion products on the alloy surface. Corrosion test of Mn-Cu-Zn electrocoating in chlorine environment shows that it is the best cathodic protective coating for a steel product.

Methods for protection of high-strength welded stainless steel from corrosion cracking

International Nuclear Information System (INIS)

Lashchevskij, V.B.; Gurvich, L.Ya.; Batrakov, V.P.; Kozheurova, N.S.; Molotova, V.A.; Shvarts, M.M.

1978-01-01

The efficiency of protection from corrosion cracking under a bending stress of 100 kgf/mm 2 in a salt mist and in a sulphur dioxide atmosphere, of welded joints of steel 08Kh15N5D2T with metallizing, galvanic and varnish coatings and lubricants, and of steel 1Kh15N4AM3 with sealing compounds has been investigated. Metallization of welded joints with aluminium and zinc efficiently increases corrosion resistance in a salt mist. Galvanic coatings of Cd, Zn, and Cr increase the time to cracking in a salt mist from 2-3 to 60-80 days. The protective properties of varnishes under the effect of a salt mist decrease in the following sequence: epoxy-polyamide enamel EP-140, acrylic enamel C-38, silicone enamels KO-834, KO-811, and KO-814. In an atmosphere containing SO 2 0.15 vol.% at 100% relative humidity, the varnishes investigated, with the exception of the inhibited coating XC-596, show lower protective properties than in a salt mist. The high efficiency of protection from corrosion cracking in a salt mist of slots of steel 1Kh15N4AM3 when using organic sealing compounds U4-21 and U5-21, and also slushing lubricants and oils PVK, TsIATIM-201, K17, and AMS3 was established

Synthesize and characterization of a novel anticorrosive cobalt ferrite nanoparticles dispersed in silica matrix (CoFe2O4-SiO2) to improve the corrosion protection performance of epoxy coating

International Nuclear Information System (INIS)

Gharagozlou, M.; Ramezanzadeh, B.; Baradaran, Z.

2016-01-01

Highlights: • An anticorrosive cobalt ferrite nanopigment dispersed in silica matrix was synthesized. • The nanopigment showed proper inhibition performance in solution study. • The nanopigment significantly improved the corrosion resistance of the epoxy coating. - Abstract: This study aimed at studying the effect of an anticorrosive nickel ferrite nanoparticle dispersed in silica matrix (NiFe 2 O 4 -SiO 2 ) on the corrosion protection properties of steel substrate. NiFe 2 O 4 and NiFe 2 O 4 -SiO 2 nanopigments were synthesized and then characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and transmission electron microscope (TEM). Then, 1 wt.% of nanopigments was dispersed in an epoxy coating and the resultant nanocomposites were applied on the steel substrates. The corrosion inhibition effects of nanopigments were tested by an electrochemical impedance spectroscopy (EIS) and salt spray test. Results revealed that dispersing nickel ferrite nanoparticles in a silica matrix (NiFe 2 O 4 -SiO 2 ) resulted in the enhancement of the nanopigment dispersion in the epoxy coating matrix. Inclusion of 1 wt.% of NiFe 2 O 4 -SiO 2 nanopigment into the epoxy coating enhanced its corrosion protection properties before and after scratching.

Evaluation of the protection behaviour of reinforcement steel against corrosion induced by chlorides in reinforced mortar specimens; Avaliacao do comportamento frente a corrosao pelo ataque de cloreto de argamassa armada apos varios tratamentos protetores

Energy Technology Data Exchange (ETDEWEB)

Crivelaro, Marcos

2002-07-01

In this work various treatments for protecting reinforcing steels against corrosion induced by chlorides have been evaluated. Additives to mortars and surface treatments given to reinforcing steels were evaluated as corrosion protection measures. In the preliminary tests the corrosion resistance of a CA 50 steel treated by immersion in nearly 50 different solutions, was determined. The solutions were prepared with tannins (from various sources) and/or benzotriazole, and during immersion, a surface film formed on the steel. The corrosion resistance of the coated steels was evaluated in a saturated Ca(OH){sub 2} solution with 5% (wt) NaCl. Preliminary tests were also carried out with mortars reinforced with uncoated steel to which tannin or lignin was added. Two organic coatings, a monocomponent and a bicomponent type, formulated specially for this investigation, with both tannin and benzotriazole, were also tested in the preliminary tests to select the coating with better corrosion protection property. The bicomponent type (epoxy coating) showed better performance than the monocomponent type coating, and the former was therefore chosen to investigate the corrosion performance on CA 50 steel inside mortar specimens. From the preliminary tests, two solutions with tannin from two sources, Black Wattle (Acacia mearnsii) and Brazilian tea (Ilex paraguariensis St. Hill), to which benzotriazole and phosphoric acid were added, were chosen. Mortar specimens reinforced with CA50 steel treated by immersion in these two solutions were prepared. Also, epoxy coated CA50 steel was tested as reinforcement inside mortar specimens. Mortars reinforced with uncoated CA50 steel were also prepared and corrosion tested for comparison. The effect of tannin and lignin as separate additives to the mortar on the corrosion resistance of uncoated steel was also studied. The reinforced mortar specimens were tested with various cycles of immersion for 2 days in 3.5% (wt) NaCl followed by with air

Replacement of corrosion protection chromate primers and paints used in cryogenic applications on the Space Shuttle with wire arc sprayed aluminum coatings

Science.gov (United States)

Daniel, R. L.; Sanders, H. L.; Zimmerman, F. R.

1995-01-01

With the advent of new environmental laws restricting volatile organic compounds and hexavalent chrome emissions, 'environmentally safe' thermal spray coatings are being developed to replace the traditional corrosion protection chromate primers. A wire arc sprayed aluminum coating is being developed for corrosion protection of low pressure liquid hydrogen carrying ducts on the Space Shuttle Main Engine. Currently, this hardware utilizes a chromate primer to provide protection against corrosion pitting and stress corrosion cracking induced by the cryogenic operating environment. The wire are sprayed aluminum coating has been found to have good potential to provide corrosion protection for flight hardware in cryogenic applications. The coating development, adhesion test, corrosion test and cryogenic flexibility test results will be presented.

Protecting solar collector systems from corrosion

Energy Technology Data Exchange (ETDEWEB)

1978-01-01

The main cause of the reduced life of a solar heating system is corrosion of the exterior parts and the internal components. This report outlines ways of reducing the cost of solar heating by reducing the corrosion in solar heating systems, and hence increasing the system's service life. Mechanisms for corrosion are discussed: these include galvanic corrosion and crevice corrosion. Means of minimizing corrosion at the design stage are then described. Such methods, when designing the solar collector, involve ensuring proper drainage of exterior water; eliminating situations where moisture, dirt and pollutants may collect; preventing condensation inside the collector; using proper gaskets and sealants at appropriate places; and selecting optimum materials and coatings. Interior corrosion can be minimized at the design stage by choosing a good heat transfer fluid and corrosion inhibitor, in the case of systems where liquids are used; ensuring a low enough flow rate to avoid erosion; designing the system to avoid crevices; and avoiding situations where galvanic corrosion could occur. Other procedures are given for minimizing corrosion in the construction and operation of solar heating systems. 7 figs., 7 tabs.

The role of surface preparation in corrosion protection of copper with nanometer-thick ALD alumina coatings

Energy Technology Data Exchange (ETDEWEB)

Mirhashemihaghighi, Shadi; Światowska, Jolanta [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Maurice, Vincent, E-mail: vincent.maurice@chimie-paristech.fr [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Seyeux, Antoine; Klein, Lorena H. [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Salmi, Emma; Ritala, Mikko [Laboratory of Inorganic Chemistry, Department of Chemistry, University of Helsinki, P.O. Box 55, FIN-00014 Helsinki (Finland); Marcus, Philippe [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France)

2016-11-30

Highlights: • 10–50 nm thick alumina coatings were grown on copper by atomic layer deposition. • Surface smoothening by substrate annealing was studied as pre-deposition treatment. • Corrosion protection is promoted by pre-treatment for 10 nm but not for thicker films. • Local adhesion failure is assigned to the stresses accumulated in the thicker films. • Surface smoothening decreases the interfacial strength bearing the film stresses. - Abstract: Surface smoothening by substrate annealing was studied as a pre-treatment for improving the corrosion protection provided to copper by 10, 20 and 50 nm thick alumina coatings deposited by atomic layer deposition. The interplay between substrate surface state and deposited film thickness for controlling the corrosion protection provided by ultrathin barrier films is demonstrated. Pre-annealing at 750 °C heals out the dispersed surface heterogeneities left by electropolishing and reduces the surface roughness to less than 2 nm independently of the deposited film thickness. For 10 nm coatings, substrate surface smoothening promotes the corrosion resistance. However, for 20 and 50 nm coatings, it is detrimental to the corrosion protection due to local detachment of the deposited films. The weaker adherence of the thicker coatings is assigned to the stresses accumulated in the films with increasing deposited thickness. Healing out the local heterogeneities on the substrate surface diminishes the interfacial strength that is bearing the stresses of the deposited films, thereby increasing adhesion failure for the thicker films. Pitting corrosion occurs at the local sites of adhesion failure. Intergranular corrosion occurs at the initially well coated substrate grain boundaries because of the growth of a more defective and permeable coating at grain boundaries.

Synthesis and corrosion protection properties of poly(o-phenylenediamine nanofibers

Directory of Open Access Journals (Sweden)

P. Muthirulan

2013-07-01

Full Text Available The present study shows a novel method for the synthesis of uniformly-shaped poly(othophenylediamine (PoPD nanofibers by chemical oxidative polymerization method for application towards smart corrosion resistance coatings. Transmission Electron Microscopy (TEM and Scanning Electron Microscopy (SEM studies confirm morphology of PoPD with three dimensional (3D networked dendritic superstructures having average diameter of 50–70 nm and several hundred meters of length. UV–vis and FTIR spectral results shows the formation of PoPD nanofibers containing phenazine ring ladder-structure with benzenoid and quinoid imine units. Thermogravimetric analyses (TGA of PoPD nanofibers possess good thermal stability. The anti-corrosion behavior of PoPD nanofibers on 316L SS was investigated in 3.5% NaCl solution using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS measurements. The PoPD coated 316L SS exhibits higher corrosion potential when compared to uncoated specimen. EIS studies, clearly ascertain that PoPD nanofiber coatings exhibits excellent potential barrier to protect the 316L SS against corrosion in 3.5% NaCl.

An Electrochemical Investigation into the Corrosion Protection Properties of Coatings for the Active Metal Copper

OpenAIRE

Carragher, Ursula

2013-01-01

In the research presented in this thesis, corrosion protection films were synthesised and characterised. The films were based on polypyrrole (PPy) coatings doped with combinations of tartrate, oxalate and dodecylbenzene sulfonate (DBS) along with the incorporation of multiwalled carbon nanotubes (MWCNT), and viologen films adsorbed at copper. The corrosion protective properties of these films were studied and compared to the uncoated copper substrate. They were assessed and stu...

Investigation on the Effect of Green Inhibitors for Corrosion Protection of Mild Steel in 1 M NaOH Solution

Directory of Open Access Journals (Sweden)

Premjith Jayakumar Ramakrishnan

2014-01-01

Full Text Available Alkaline corrosion is one of the main issues faced by the industries. The main chemicals abundantly used in industries are NaOH, H3PO4, HCl, and H2SO4. Corrosion control of metals has technical, economical, environmental, and aesthetical importance. The use of inhibitors is one of the best options to protect metals and alloys against corrosion. The corrosion protection of mild steel in 1 M NaOH solution by mix of Henna/Zeolite powder was studied at different temperatures by weight loss technique. Adsorption, activation, and statistical studies were addressed in this work. Adsorption studies showed that inhibitor adsorbed on metal surface according to Langmuir isotherm. Surface studies were performed by using UV-spectra and SEM. The adsorption of inhibitor on the steel surface was found to obey Langmuir’s adsorption isotherm. The inhibition efficiency increased with increasing concentration of the inhibitor in NaOH medium. Inhibition mechanism is deduced from the concentration and temperature dependence of the inhibition efficiency, Langmuir’s adsorption isotherm, SEM, and UV spectroscopic results.

Cerium-loaded algae exoskeletons for active corrosion protection of coated AA2024-T3

International Nuclear Information System (INIS)

Denissen, Paul J.; Garcia, Santiago J.

2017-01-01

Highlights: •Nanoporous diatom algae exoskeletons allow for local inhibitor loading. •Cerium loaded exoskeletons show diffusion controlled release from coatings. •In-situ opto-electrochemical analysis allows for accurate corrosion evaluation. •Raman spectroscopy allows for precise identification of Ce at IMs in a scribe. •High levels of protection were obtained with the Ce-diatom coatings. -- Abstract: The use of micron sized nanoporous diatom algae exoskeletons for inhibitor storage and sustained corrosion protection of coated aluminium structures upon damage is presented. In this concept the algae exoskeleton allows local inhibitor loading, limits the interaction between the cerium and the epoxy/amine coating and allows for diffusion-controlled release of the inhibitor when needed. The inhibitor release and corrosion protection by loaded exoskeletons was evaluated by UV/Vis spectrometry, a home-built optical-electrochemical setup, and Raman spectroscopy. Although this concept has been proven for a cerium-epoxy-aluminium alloy system the main underlying principle can be extrapolated to other inhibitor-coating-metal systems.

Multiscale numerical modeling of Ce3+-inhibitor release from novel corrosion protection coatings

International Nuclear Information System (INIS)

Trenado, Carlos; Wittmar, Matthias; Veith, Michael; Strauss, Daniel J; Rosero-Navarro, Nataly C; Aparicio, Mario; Durán, Alicia; Castro, Yolanda

2011-01-01

A novel hybrid sol–gel coating has recently been introduced as an alternative to high toxic chromate-based corrosion protection systems. In this paper, we propose a multiscale computational model to estimate the amount and time scale of inhibitor release of the active corrosion protection coating. Moreover, we study the release rate under the influence of parameters such as porosity and viscosity, which have recently been implicated in the stability of the coating. Numerical simulations obtained with the model predicted experimental release tests and recent findings on the compromise between inhibitor concentration and the stability of the coating

Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. II : Properties of Steel Surface Layers

NARCIS (Netherlands)

Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Ye, G.

2007-01-01

The present study explores the formation of corrosion products on the steel surface (using as-received low carbon construction steel) in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP).

Influence of hydroxyapatite coating thickness and powder particle size on corrosion performance of MA8M magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Sonmez, S. [Hakkari University, Dept. of Biomedical Eng., 30000 Hakkari (Turkey); Aksakal, B., E-mail: baksakal@yildiz.edu.tr [Yildiz Technical University, Chemical Metallurgy Faculty, Dept. of Metall and Mater Eng., Istanbul (Turkey); Dikici, B. [Yuzuncu Yil University, Dept. of Mechanical Eng., 65080 Van (Turkey)

2014-05-01

Graphical abstract: The corrosion resistance of magnesium alloys is the primary concern in biomedical applications. Micron and nano-scale hydroxyapatite (HA) was coated successfully on MA8M magnesium alloy substrates by using a sol–gel deposition. In this study, the effects of coating thicknesses and HA powder particle sizes on the adhesion strength and corrosion behavior were investigated. Potentiodynamic polarization tests were performed in a Ringer solution. The coatings before and after corrosion tests were characterized by adhesion tests, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The micro-scale-HA coated Mg substrates were more corrosion resistant than the nano-scale-HA coatings. The anodic activity of the micro-scale-HA coatings increased with increased coating thickness and the corrosion resistance of Mg substrates decreased. Corrosion susceptibilities of the nano-scale-HA coated samples were affected inversely. The coated film provided good barrier characteristics and achieved good corrosion protection for Mg substrates when compared to substrates without coatings. For micro-scale-HA coatings, anodic and cathodic activities were more intense for thicker films. When HA coatings are compared to nano-scale HA coatings, the micro-scale-HA coatings produced better current density values. Overall, as shown in Fig. 1, the best corrosion behavior of the Mg alloys was achieved using micro-scale HA powders at 30 μm coating thickness. - Highlights: • Nano and micro-scale-HA coatings provided good anti-corrosion performance compared to the uncoated ones. • The micro-scale-HA coated Mg substrates were more corrosion resistant than the nano-scale-HA coatings. • The best corrosion behavior was achieved for the micro-scale HA powders at 30 μm coating thickness. • Anodic activity decrease and cathodic activity increase with increasing film thickness. - Abstract: To improve the corrosion resistance of MA8M magnesium alloy, sol�

Critical Factors for the Transition from Chromate to Chromate-Free Corrosion Protection

Science.gov (United States)

2005-06-15

ascorbate, glutathione, and L-cystine that lead to DNA damage [15, 16]. One mechanistic hypothesis for Cr6+-induced DNA damage entails a Fenton -type...to damage of DNA [17]. Alternative mechanisms to the Fenton -type interaction have been proposed by Lay et al. [18], who suggest that the DNA...underlying 2024-T3 core in maintenance operations where grinding-out of cosmetic corrosion surfaces is routine. Corrosion protection of the 2024-T3

Adsorption and performance of the 2-mercaptobenzimidazole as a carbon steel corrosion inhibitor in EDTA solutions

International Nuclear Information System (INIS)

Calderón, J.A.; Vásquez, F.A.; Carreño, J.A.

2017-01-01

This study presents a thermodynamic analysis of the adsorption and anti-corrosion performance of 2-mercaptobenzimidazole (2-MBI) on carbon steel in EDTA-Na2 solutions. The adsorption of the inhibitor on the metal surface was studied as a function of the concentration of the inhibiting species and the temperature of the system. The corrosion inhibition efficiency was studied by electrochemical impedance spectroscopy and mass loss tests. The results show that the adsorption of the inhibitor onto the metal surface behaves according to the Langmuir model, following an endothermic process. The inhibitor is chemically adsorbed onto the carbon steel surface. The efficiency of corrosion inhibition was above 93%, which was confirmed by both mass loss tests and the electrochemical impedance technique. The good performance of the corrosion inhibitor was maintained up to 24 h after the inhibitor was added to the corrosive EDTA-Na2 solutions. When the ratio of the volume of solution/exposed area was reduced, a decrease in the area covered by the inhibitor was observed. The best cost/benefit ratio for the corrosion protection of carbon steel was obtained when the number of moles of the inhibitor per surface area was maintained at 2.68 mmol cm"−"2. - Highlights: • Adsorption of the inhibitor on the metal surface is confirmed by thermodynamic data. • Adsorption of the inhibitor onto the metal behaves according to the Langmuir model. • Endothermic adsorption process indicates that the inhibitor is chemically adsorbed. • The efficiency of corrosion inhibition was above 93%. • The good performance of the corrosion inhibitor was maintained up to 24 h.

Adsorption and performance of the 2-mercaptobenzimidazole as a carbon steel corrosion inhibitor in EDTA solutions

Energy Technology Data Exchange (ETDEWEB)

Calderón, J.A., E-mail: andres.calderon@udea.edu.co [Centro de Investigación, Innovación y Desarrollo de Materiales –CIDEMAT, Universidad de Antioquia UdeA, Calle 70 No. 52-21, Medellín (Colombia); Vásquez, F.A. [Centro de Investigación, Innovación y Desarrollo de Materiales –CIDEMAT, Universidad de Antioquia UdeA, Calle 70 No. 52-21, Medellín (Colombia); Carreño, J.A. [Laboratório de H2S, CO2 e Corrosividade, Instituto Nacional De Tecnologia (INT), Av. Venezuela, 82 – Térreo, Anexo 01, Sala 101A, Saúde, Rio de Janeiro, RJ (Brazil)

2017-01-01

This study presents a thermodynamic analysis of the adsorption and anti-corrosion performance of 2-mercaptobenzimidazole (2-MBI) on carbon steel in EDTA-Na2 solutions. The adsorption of the inhibitor on the metal surface was studied as a function of the concentration of the inhibiting species and the temperature of the system. The corrosion inhibition efficiency was studied by electrochemical impedance spectroscopy and mass loss tests. The results show that the adsorption of the inhibitor onto the metal surface behaves according to the Langmuir model, following an endothermic process. The inhibitor is chemically adsorbed onto the carbon steel surface. The efficiency of corrosion inhibition was above 93%, which was confirmed by both mass loss tests and the electrochemical impedance technique. The good performance of the corrosion inhibitor was maintained up to 24 h after the inhibitor was added to the corrosive EDTA-Na2 solutions. When the ratio of the volume of solution/exposed area was reduced, a decrease in the area covered by the inhibitor was observed. The best cost/benefit ratio for the corrosion protection of carbon steel was obtained when the number of moles of the inhibitor per surface area was maintained at 2.68 mmol cm{sup −2}. - Highlights: • Adsorption of the inhibitor on the metal surface is confirmed by thermodynamic data. • Adsorption of the inhibitor onto the metal behaves according to the Langmuir model. • Endothermic adsorption process indicates that the inhibitor is chemically adsorbed. • The efficiency of corrosion inhibition was above 93%. • The good performance of the corrosion inhibitor was maintained up to 24 h.

Protective Performance of Polyaniline-Sulfosalicylic Acid/Epoxy Coating for 5083 Aluminum

Science.gov (United States)

Liu, Suyun; Liu, Li; Meng, Fandi; Li, Ying; Wang, Fuhui

2018-01-01

Epoxy coatings incorporating different content of sulfosalicylic acid doped polyaniline (PANI-SSA) have been investigated for corrosion protection of 5083 aluminum alloy in 3.5% NaCl solution. The performance of the coatings is studied using a combination of electrochemical impedance spectroscopy (EIS), open circuit potential (OCP), gravimetric tests, adhesion tests, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results demonstrate that the content of PANI-SSA not only affects the coating compactness and the transportation of aggressive medium, but also has a significant influence on the-based aluminum. The coating with 2 wt. % PANI-SSA exhibits the best corrosion inhibition due to its good protective properties and the formation of a complete PANI-SSA induced oxide layer. PMID:29438304

Inorganic coatings on stainless steel for protection against crevice corrosion

International Nuclear Information System (INIS)

Henrikson, Sture

1989-12-01

In order to create protection against crevice corrosion stainless steel test specimens of type 316 steel with various inorganic coatings applied on crevice surfaces were tested for 3-50 months at 25 and 30 degree C in natural seawater containing 0.2-1.5 ppm free chlorine. Various metallic coatings, Ni base alloys with Cr and Mo, Ni with W, pure Ag and pure Mo, as well as ceramic coatings - Cr 2 O 3 , TiO 2 and Al 2 O 3 - were studied. All the coatings tested, except pure Molybdenum applied by plasma spraying in a max 0.1 mm thick layer were found to promote crevice corrosion of the stainless steel. A significant reduction of the crevice corrosion susceptibility was obtained with Molybdenum. The result is considered promising enough to justify full scale tests in seawater on flange joints of pipes, valves or pumps. (author)

Electrodeposited Reduced Graphene Oxide Films on Stainless Steel, Copper, and Aluminum for Corrosion Protection Enhancement

Directory of Open Access Journals (Sweden)

Abdulkareem Mohammed Ali Al-Sammarraie

2017-01-01

Full Text Available The enhancement of corrosion protection of metals and alloys by coating with simple, low cost, and highly adhered layer is still a main goal of many workers. In this research graphite flakes converted into graphene oxide using modified Hammers method and then reduced graphene oxide was electrodeposited on stainless steel 316, copper, and aluminum for corrosion protection application in seawater at four temperatures, namely, 20, 30, 40, and 50°C. All corrosion measurements, kinetics, and thermodynamics parameters were established from Tafel plots using three-electrode potentiostat. The deposited films were examined by FTIR, Raman, XRD, SEM, and AFM techniques; they revealed high percentages of conversion to the few layers of graphene with confirmed defects.

Low Temperature Curing of Hydrogen Silsesquioxane Surface Coatings for Corrosion Protection of Aluminum

DEFF Research Database (Denmark)

Lampert, Felix; Jensen, Annemette Hindhede; Møller, Per

2016-01-01

Hydrogen Silsesquioxane (HSQ) has shown to be a promising precursor for corrosion protective glass coatings for metallic substrates due to the excellent barrier properties of the films, especially in the application of protective coatings for aluminum in the automotive industry where high chemica...

Corrosion performance of inorganic coatings in seawater

NARCIS (Netherlands)

Zhang, X.; Buter, S.J.; Ferrari, G.M.; Westing, E. van; Kowalski, L.

2011-01-01

Inorganic coatings are widely used to protect carbon steel hydraulic cylinder rods from wear and corrosion in aggressive offshore environment. Different types of lay-ers such as Ni/Cr, Al2O3, Cr2O3, TiO2, and Inconel 625 layers were applied to the carbon steels by plasma, High Velocity Oxygen Fuel

Corrosion Evaluation and Corrosion Control of Steam Generators

International Nuclear Information System (INIS)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

2008-06-01

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

Super-Hydrophobic Green Corrosion Inhibitor On Carbon Steel

Science.gov (United States)

Hassan, H.; Ismail, A.; Ahmad, S.; Soon, C. F.

2017-06-01

There are many examples of organic coatings used for corrosion protection. In particular, hydrophobic and super-hydrophobic coatings are shown to give good protection because of their enhanced ability to slow down transport of water and ions through the coating. The purpose of this research is to develop water repellent coating to avoid direct contact between metal and environment corrosive and mitigate corrosion attack at pipeline system. This water repellent characteristic on super-hydrophobic coating was coated by electrodeposition method. Wettability of carbon steel with super-hydrophobic coating (cerium chloride and myristic acid) and oxidized surface was investigated through contact angle and inhibitor performance test. The inhibitor performance was studied in 25% tannin acid corrosion test at 30°C and 3.5% sodium chloride (NaCl). The water contact angle test was determined by placing a 4-μL water droplet of distilled water. It shows that the wettability of contact angle super-hydrophobic with an angle of 151.60° at zero minute can be classified as super-hydrophobic characteristic. By added tannin acid as inhibitor the corrosion protection on carbon steel becomes more consistent. This reveals that the ability of the coating to withstand with the corrosion attack in the seawater at different period of immersions. The results elucidate that the weight loss increased as the time of exposure increased. However, the corrosion rates for uncoated carbon steel is high compared to coated carbon steel. As a conclusion, from both samples it can be seen that the coated carbon steel has less corrosion rated compared to uncoated carbon steel and addition of inhibitor to the seawater provides more protection to resist corrosion attack on carbon steel.

Research on Performance and Microstructure of Sewage Pipe Mortar Strengthened with Different Anti-Corrosion Technologies

Science.gov (United States)

Mu, Song; Zhou, Huaxin; Shi, Liang; Liu, Jianzhong; Cai, Jingshun; Wang, Feng

2017-10-01

Mostly urban underground sewage is the acidic corrosion environment with a high concentration of aggressive ions and microbe, which resulted in performance deterioration and service-life decrease of sewage concrete pipe. In order to effectively protect durability of the concrete pipe, the present paper briefly analysed the main degradation mechanism of concrete pipe attacked by urban underground sewage, and proposed that using penetrating and strengthening surface sealer based on inorganic chemistry. In addition, using index of compressive strength, weight loss and appearance level to investigate the influence of the sealer on corrosion resistance of mortar samples after different dry-wet cycles. Besides, comparative research on effect of the sealer, aluminate cement and admixture of corrosion resistance was also addressed. At last, the SEM technology was used to reveal the improvement mechanism of different technologies of corrosion resistance. The results indicated that the sealer and aluminate cement can significantly improve corrosion resistance of mortar. Besides, the improvement effect can be described as the descending order: the penetrating and strengthening surface sealer > aluminate cement > admixture of corrosion resistance. The mortar sample treated with the sealer displayed the condensed and sound microstructure which proved that the sealer can improve the corrosion resistance to urban underground sewage.

Improvement in the corrosion protection and bactericidal properties of AZ91D magnesium alloy coated with a microstructured polypyrrole film

Directory of Open Access Journals (Sweden)

A.D. Forero López

2018-03-01

Full Text Available In this work hollow rectangular microtubes of polypyrrole (PPy films were potentiostatically electrodeposited on magnesium alloy AZ91D in salicylate solution. The substrate was previously anodized under potentiostatic conditions in a molybdate solution in order to improve the adherence of polymer. Finally the duplex film was modified by the incorporation of silver species. The obtained coatings were characterized by scanning electron microscopy (SEM, X-ray diffraction (XRD and X-ray photoelectron spectroscopies (XPS and the antimicrobial activity against the bacteria Escherichia coli was evaluated. The corrosion protection properties of the coatings were examined in Ringer solution by monitoring the open circuit potential, polarization techniques and electrochemical spectroscopy (EIS. The duplex coating presents an improved anticorrosive performance with respect to the PPy film. The best results concerning corrosion protection and antibacterial activity were obtained for the silver-modified composite coating. Keywords: Polypyrrole, Duplex coating, AZ91D alloy, Corrosion resistance, Antibacterial properties

Modified corrosion protection coatings for Concrete tower of Transmission line

Science.gov (United States)

Guo, Kai; Jing, Xiangyang; Wang, Hongli; Yue, Zengwu; Wu, Yaping; Mi, Xuchun; Li, Xingeng; Chen, Suhong; Fan, Zhibin

2017-12-01

By adding nano SiO2 particles, an enhanced K-PRTV anti-pollution flashover coating had been prepared. Optical profile meter (GT-K), atomic force microscopy (AFM) and infrared spectrometer (FT-IR) characterization were carried out on the coating surface analysis. With the use of modified epoxy resin as the base material, the supplemented by phosphate as a corrosion stabilizer, to achieve a corrosion of steel and galvanized steel with rust coating. Paint with excellent adhesion, more than 10MPa (1), resistant to neutral salt spray 1000h does not appear rust point. At the same time coating a large amount of ultra-fine zinc powder can be added for the tower galvanized layer zinc repair function, while the paint in the zinc powder for the tower to provide sacrificial anode protection, to achieve self-repair function of the coating. Compared to the market with a significant reduction in the cost of rust paint, enhance the anti-corrosion properties.

Corrosion performance of iron aluminides in fossil energy environments

Energy Technology Data Exchange (ETDEWEB)

Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

1997-12-01

Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

Corrosion behavior of corrosion resistant alloys in stimulation acids

Energy Technology Data Exchange (ETDEWEB)

Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

2004-07-01

In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

Corrosion protection pays off for coal-fired power plants

Energy Technology Data Exchange (ETDEWEB)

Hansen, T.

2006-11-15

Zinc has long been used to hot-dip galvanise steel to deliver protection in harsh environments. Powder River Basin or eastern coal-fired plants benefit from using galvanized steel for conveyors, vibratory feeders, coal hoppers, chutes, etc. because maintenance costs are essentially eliminated. When life cycle costs for this process are compared to an alternative three-coal paint system for corrosion protection, the latter costs 5-10 times more than hot-dip galvanizing. An AEP Power Plant in San Juan, Puerto Rico and the McDuffie Coal Terminal in Mobile, AL, USA have both used hot-dip galvanized steel. 1 fig., 1 tab.

Corrosion Evaluation and Corrosion Control of Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

2008-06-15

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

Corrosion behavior and protective ability of Zn and Zn-Co electrodeposits with embedded polymeric nanoparticles

International Nuclear Information System (INIS)

Boshkov, N.; Tsvetkova, N.; Petrov, P.; Koleva, D.; Petrov, K.; Avdeev, G.; Tsvetanov, Ch.; Raichevsky, G.; Raicheff, R.

2008-01-01

The anodic behavior, corrosion resistance and protective ability of Zn and alloyed Zn-Co (∼3 wt.%) nanocomposite coatings were investigated in a model corrosion medium of 5% NaCl solution. The metallic matrix of the layers incorporates core-shell nano-sized stabilized polymeric micelles (SPMs) obtained from poly(ethylene oxide)-b-poly(propylene oxide)-b-poly(ethylene oxide) block co-polymers. The protective properties of the composite coatings were evaluated using potentiodynamic polarization technique, polarization resistance measurements and powder X-ray diffraction. The sizes and distribution of the stabilized polymeric micelles in the starting electrolytes used as well as in the metal matrices of the layers were investigated using scanning and transmission electron microscopy. The results obtained are compared to those of electrodeposited Zn and Zn-Co (∼3 wt.%) alloy coatings at identical conditions and demonstrate the enhanced protective characteristics of the Zn nanocomposites during the investigating period. The influence of the SPMs on the corrosion resistance of the nanocomposite layers is commented and discussed

Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

Science.gov (United States)

Feliu, S.; Llorente, I.

2015-08-01

This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS.

A novel coating material that uses nano-sized SiO2 particles to intensify hydrophobicity and corrosion protection properties

International Nuclear Information System (INIS)

Ammar, Sh.; Ramesh, K.; Vengadaesvaran, B.; Ramesh, S.; Arof, A.K.

2016-01-01

Highlights: • Hybrid SiO 2 nanocomposite coatings were fabricated on mild steel. • Highest coating resistance were exhibited by coatings with 3 wt.% SiO 2 nanoparticles. • Long-term stability measurement, together with hydrophobic surface measurements, were obtained. - Abstract: The influence of SiO 2 nanoparticles on hydrophobicity and the corrosion protection capabilities of hybrid acrylic-silicone polymeric matrix have been investigated. Contact angle measurements (CA), atomic force microscopy (AFM), field emission scanning electron microscopy (FE-SEM), and energy dispersive X-ray spectroscopy (EDX) were used to study the hydrophobicity, morphology, and topography of the coatings. In addition, electrochemical impedance spectroscopy (EIS) and salt spray techniques were employed to evaluate the corrosion protection performance. A coating with 3 wt.% SiO 2 , AS 3, demonstrates significant improvement in corrosion resistance with the highest measured CA of 97.3°. Morphology and topography studies clarify the influence of nano-sized SiO 2 fillers on the surface topography and demonstrated the uniform and good distribution of the embedded SiO 2 nanoparticles within the polymeric matrix.

Corrosion protection of ENIG surface finishing using electrochemical methods

International Nuclear Information System (INIS)

Bui, Q.V.; Nam, N.D.; Choi, D.H.; Lee, J.B.; Lee, C.Y.; Kar, A.; Kim, J.G.; Jung, S.B.

2010-01-01

Four types of thin film coating were carried out on copper for electronic materials by the electroless plating method at a pH range from 3 to 9. The coating performance was evaluated by electrochemical impedance spectroscopy and potentiodynamic polarization testing in a 3.5 wt.% NaCl solution. In addition, atomic force microscopy and X-ray diffraction were also used to analyze the coating surfaces. The electrochemical behavior of the coatings was improved using the electroless nickel plating solution of pH 5. The electroless nickel/immersion gold on the copper substrate exhibited high protective efficiency, charge transfer resistance and very low porosity, indicating an increase in corrosion resistance. Atomic force microscopy and X-ray diffraction analyses confirmed the surface uniformity and the formation of the crystalline-refined NiP {1 2 2} phase at pH 5.

Cerium oxide as conversion coating for the corrosion protection of aluminum

Directory of Open Access Journals (Sweden)

JELENA GULICOVSKI

2013-11-01

Full Text Available CeO2 coatings were formed on the aluminum after Al surface preparation, by dripping the ceria sol, previously prepared by forced hydrolysis of Ce(NO34. The anticorrosive properties of ceria coatings were investigated by the electrochemical impedance spectroscopy (EIS during the exposure to 0.03 % NaCl. The morphology of the coatings was examined by the scanning electron microscopy (SEM. EIS data indicated considerably larger corrosion resistance of CeO2-coated aluminum than for bare Al. The corrosion processes on Al below CeO2 coating are subjected to more pronounced diffusion limitations in comparison to the processes below passive aluminum oxide film, as the consequence of the formation of highly compact protective coating. The results show that the deposition of ceria coatings is an effective way to improve corrosion resistance for aluminum.

Corrosion performance of epoxy-coated reinforcement in aggressive environments

Science.gov (United States)

Vaca Cortes, Enrique

The objective of this research was to investigate the integrity and corrosion performance of epoxy-coated reinforcement in aggressive environments. A series of experimental studies were conducted: (a) hot water immersion and knife adhesion testing for assessment of coating adhesion; (b) materials and procedures for repairing coating damage; (c) degree of mechanical damage caused during concrete placement when using metal head and rubber head vibrators; (d) accelerated corrosion of coated bars embedded in macrocell and beam specimens placed in a corrosive environment for more than four years. The effects of coating condition and amount of damage, repaired vs. unrepaired damage, bar fabrication, and concrete cracking were studied. Regardless of coating condition, the performance of epoxy-coated bars was better than that of uncoated bars. Unlike black bars, coated bars did not exhibit deep pitting or substantial loss of cross section at crack locations. Damage to epoxy coating was the most significant factor affecting corrosion performance. Bars with coating in good condition, without any visible damage, performed best. The greater the size and frequency of damage, the more severe and extensive the amount of corrosion. The performance of bars that were fabricated or bent after coating was worse than that of coated straight bars. Mixing coated and uncoated bars in the same concrete member led to undesirable performance. Patching damaged coating reduced but did not prevent corrosion, particularly at bar ends. The most important factor in coating repair was the type and properties of the patching material. Surface preparation prior to coating had little effect. The absence of cracks in the concrete delayed, but did not prevent the onset of corrosion of coated bars. During consolidation of concrete, rubber head vibrators caused less damage to epoxy-coated reinforcement than did comparable metal heads. Hot water and adhesion tests were useful and practical for evaluating

Evaluation of the Corrosion Protection Coating in Accordance with Burn Damage

International Nuclear Information System (INIS)

Seo, ChangHo; Park, JinHwan

2016-01-01

This study was conducted in order to examine the effect of burn damage and the resultant anti-corrosion performance. The breakdown and defect of the paint film caused by burn damage are considered to affect not only the macroscopic appearance but also the adhesive force and the anti-corrosion performance of the paint film. The material of the paint film was epoxy paint that is used most widely for heavy-duty coating, and in order to induce burn damage, heat treatment with a torch was applied to the other side of the paint film. Surface and chemical structure changes according to aging were analyzed using FE-SEM and infrared absorption spectroscopy, and variation in the anti-corrosion performance was analyzed through the AC impedance test.

Novel hybrid sol-gel coatings for corrosion protection of AZ31B magnesium alloy

International Nuclear Information System (INIS)

Lamaka, S.V.; Montemor, M.F.; Galio, A.F.; Zheludkevich, M.L.; Trindade, C.; Dick, L.F.; Ferreira, M.G.S.

2008-01-01

This work aims to develop and study new anticorrosion films for AZ31B magnesium alloy based on the sol-gel coating approach. Hybrid organic-inorganic sols were synthesized by copolymerization of epoxy-siloxane and titanium or zirconium alkoxides. Tris(trimethylsilyl) phosphate was also used as additive to confer additional corrosion protection to magnesium-based alloy. A sol-gel coating, about 5-μm thick, shows good adhesion to the metal substrate and prevents corrosion attack in 0.005 M NaCl solution for 2 weeks. The sol-gel coating system doped with tris(trimethylsilyl)-phosphate revealed improved corrosion protection of the magnesium alloy due to formation of hydrolytically stable Mg-O-P chemical bonds. The structure and the thickness of the sol-gel film were characterized by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The corrosion behaviour of AZ31B substrates pre-treated with the sol-gel derived hybrid coatings was tested by electrochemical impedance spectroscopy (EIS). The chemical composition of the silylphosphate-containing sol-gel film at different depths was investigated by X-ray photoelectron spectroscopy (XPS) with depth profiling

Interface control of atomic layer deposited oxide coatings by filtered cathodic arc deposited sublayers for improved corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Härkönen, Emma, E-mail: emma.harkonen@helsinki.fi [Laboratory of Inorganic Chemistry, University of Helsinki, P.O. Box 55, FIN-00014 Helsinki (Finland); Tervakangas, Sanna; Kolehmainen, Jukka [DIARC-Technology Inc., Espoo (Finland); Díaz, Belén; Światowska, Jolanta; Maurice, Vincent; Seyeux, Antoine; Marcus, Philippe [Laboratoire de Physico-Chimie des Surfaces, CNRS (UMR 7075) – Chimie ParisTech (ENSCP), F-75005 Paris (France); Fenker, Martin [FEM Research Institute, Precious Metals and Metals Chemistry, D-73525 Schwäbisch Gmünd (Germany); Tóth, Lajos; Radnóczi, György [Research Centre for Natural Sciences HAS, (MTA TKK), Budapest (Hungary); Ritala, Mikko [Laboratory of Inorganic Chemistry, University of Helsinki, P.O. Box 55, FIN-00014 Helsinki (Finland)

2014-10-15

Sublayers grown with filtered cathodic arc deposition (FCAD) were added under atomic layer deposited (ALD) oxide coatings for interface control and improved corrosion protection of low alloy steel. The FCAD sublayer was either Ta:O or Cr:O–Ta:O nanolaminate, and the ALD layer was Al{sub 2}O{sub 3}–Ta{sub 2}O{sub 5} nanolaminate, Al{sub x}Ta{sub y}O{sub z} mixture or graded mixture. The total thicknesses of the FCAD/ALD duplex coatings were between 65 and 120 nm. Thorough analysis of the coatings was conducted to gain insight into the influence of the FCAD sublayer on the overall coating performance. Similar characteristics as with single FCAD and ALD coatings on steel were found in the morphology and composition of the duplex coatings. However, the FCAD process allowed better control of the interface with the steel by reducing the native oxide and preventing its regrowth during the initial stages of the ALD process. Residual hydrocarbon impurities were buried in the interface between the FCAD layer and steel. This enabled growth of ALD layers with improved electrochemical sealing properties, inhibiting the development of localized corrosion by pitting during immersion in acidic NaCl and enhancing durability in neutral salt spray testing. - Highlights: • Corrosion protection properties of ALD coatings were improved by FCAD sublayers. • The FCAD sublayer enabled control of the coating-substrate interface. • The duplex coatings offered improved sealing properties and durability in NSS. • The protective properties were maintained during immersion in a corrosive solution. • The improvements were due to a more ideal ALD growth on the homogeneous FCAD oxide.

Plant corrosion: prediction of materials performance

International Nuclear Information System (INIS)

Strutt, J.E.; Nicholls, J.R.

1987-01-01

Seventeen papers have been compiled forming a book on computer-based approaches to corrosion prediction in a wide range of industrial sectors, including the chemical, petrochemical and power generation industries. Two papers have been selected and indexed separately. The first describes a system operating within BNFL's Reprocessing Division to predict materials performance in corrosive conditions to aid future plant design. The second describes the truncation of the distribution function of pit depths during high temperature oxidation of a 20Cr austenitic steel in the fuel cladding in AGR systems. (U.K.)

Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

Science.gov (United States)

Canto Maya, Christian M.

In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

Development and application of corrosion and protection database using intranet; Intoranetto wo riyo shita zairyo fushoku detabesu no kochiku to katsuyo

Energy Technology Data Exchange (ETDEWEB)

Futatsugi, Takashi.; Baba, Fumio.; Suzuki, Tsuguo. [Ajinomoto Co., Inc., Tokyo (Japan). Technology and Engineering Laboratories

1999-05-15

A new corrosion and protection database system, which stores a large amount of documents and informations about corrosion and protection, such as case histories, materials data, fabrication methods and repairing methods, has been developed. Users of the database system can be accessed using WWW browser via Intranet. This database can be operated by easy handling with only click and drug. The database system is expected to offer a wide knowledge for corrosion related engineers and to decrease corrosion troubles. (author)

Effects of surface modification with hydroxyl terminated polydimethylsiloxane on the corrosion protection of polyurethane coating

International Nuclear Information System (INIS)

Jeon, Jae Hong; Shon, Min Young

2014-01-01

Polyurethane coating was designed to give a hydrophobic property on its surface by modifying it with hydroxyl terminated polydimethylsiloxane and then effects of surface hydrophobic tendency, water transport behavior and hence corrosion protectiveness of the modified polyurethane coating were examined using FT-IR/ATR spectroscopy, contact angle measurement and electrochemical impedance test. As results, the surface of polyurethane coating was changed from hydrophilic to hydrophobic property due primarily to a phase separation tendency between polyurethane and modifier by the modification. The phase separation tendency is more appreciable when modified by polydimethylsiloxane with higher content. Water transport behavior of the modified polyurethane coating decreased more in that with higher hydrophobic surface property. The decrease in the impedance modulus ⅠZⅠ at low frequency region in immersion test for polyurethane coatings was associated with the water transport behavior and surface hydrophobic properties of modified polyurethane coatings. The corrosion protectiveness of the modified polyurethane coated carbon steel generally increased with an increase in the modifier content, confirming that corrosion protectiveness of the modified polyurethane coating is well agreed with its water transport behavior

Corrosion and anticorrosion. Industrial practice

International Nuclear Information System (INIS)

Beranger, G.; Mazille, H.

2002-01-01

This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

Mechanism of pitting corrosion protection of metals and alloys in new-generation water treatment plants

Directory of Open Access Journals (Sweden)

Grachev Vladimir

2017-01-01

Full Text Available In this article authors set out a principle of pitting corrosion protection, suggested a new class of multilayer materials with high corrosion resistance. They substantiated the choice of the layers for the multilayer material designed for exploitation in oxidizing and non-oxidizing environment. The sphere of application of the multilyer materials was defined.

Corrosion protection of metals by phosphate coatings and ecologically beneficial alternatives. Properties and mechanisms

International Nuclear Information System (INIS)

Weng Duan.

1995-01-01

The corrosion and protection characteristics of inorganic zinc and manganese phosphate coatings in aqueous solution have been examined by physical methods, accelerated corrosion tests and electrochemical polarization and impedance measurements. Some water-soluble organic films have been evaluated for the temporary protection of metal parts as the ecologically beneficial alternatives to phosphate coatings. The results show that zinc phosphate is a better insulator than manganese phosphate, but the porosity of the former is inferior to that of the latter. In neutral and alkaline solutions the anodic current of both zinc and manganese phosphates decreases and their open potential moves in a positive direction. In acidic medium both the polarization current and the open potential are close to those of the substrate. Confirmed by the impedance measurements, the corrosion of phosphated steel in acidic solution is controlled by a dissolution reaction, in neutral medium is first reaction controlled then diffusion controlled, and in alkaline environment only diffusion controlled. The insulation of acrylate+copolymer, epoxy and inhibitor+bonding materials is superior to that of zinc or manganese phosphates. In general, most of the alternatives can afford a better temporary protection for metal parts compared to inorganic phosphate coatings. The corrosion failure of inorganic phosphate coatings is mainly induced by the electrochemical dissolution of the substrate. This electrochemical process initiates at the bottom of the pores within the coating. In neutral solution, the hydrolysis of corrosion products decrease the pH value of the solution in the anodic zone, resulting in an acidic dissolution of phosphate coatings. At the same time, the depolarization of oxygen increases the pH value in the cathodic zone, causing an alkaline hydrolysis of phosphates. (author) figs., tabs., 149 refs

Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

International Nuclear Information System (INIS)

Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

2011-01-01

Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

Corrosion processes of alloyed steels in salt solutions

Energy Technology Data Exchange (ETDEWEB)

Kienzler, Bernhard [Karlsruher Institut fuer Technologie (KIT), Eggenstein-Leopoldshafen (Germany). Institut fuer Nukleare Entsorgung

2018-02-15

A summary is given of the corrosion experiments with alloyed Cr-Ni steels in salt solutions performed at Research Centre Karlsruhe (today KIT), Institute for Nuclear Waste Disposal (INE) in the period between 1980 and 2004. Alloyed steels show significantly lower general corrosion in comparison to carbon steels. However, especially in salt brines the protective Cr oxide layers on the surfaces of these steels are disturbed and localized corrosion takes place. Data on general corrosion rates, and findings of pitting, crevice and stress corrosion cracking are presented.

Indium oxide thin film as potential photoanodes for corrosion protection of stainless steel under visible light

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yan [Key Laboratory of New Fiber Materials and Modern Textile, Qingdao University, 308 Ningxia Road, Qingdao 266071 (China); Yu, Jianqiang, E-mail: jianqyu@qdu.edu.cn [Key Laboratory of New Fiber Materials and Modern Textile, Qingdao University, 308 Ningxia Road, Qingdao 266071 (China); Sun, Kai; Zhu, Yukun [Key Laboratory of New Fiber Materials and Modern Textile, Qingdao University, 308 Ningxia Road, Qingdao 266071 (China); Bu, Yuyu; Chen, Zhuoyuan [National Engineering Center of Marine Corrosion Protection, Institute of Oceanology, Chinese Academy of Sciences, 7 Nanhai Road, Qingdao 266071 (China)

2014-05-01

Graphical abstract: If the conduction band potential of In{sub 2}O{sub 3} is more negative than the corrosion potential of stainless steel, photo-induced electrons will be transferred from In{sub 2}O{sub 3} to the steel, thus shifting the potential of the steel into a corrosion immunity region and preventing the steel from the corrosion. - Highlights: • Indium oxide performed novel application under visible light. • Indium oxide by sol–gel method behaved better photoelectrochemical properties. • Electrons were transferred to stainless steel from indium oxide once light on. - Abstract: This paper reports the photoelectrochemical cathodic protection of 304 stainless steel by In{sub 2}O{sub 3} thin-film under visible-light. The films were fabricated with In{sub 2}O{sub 3} powders, synthesized by both sol–gel (In{sub 2}O{sub 3}-sg) and solid-state (In{sub 2}O{sub 3}-ss) processes. The photo-induced open circuit potential and the photo-to-current efficiency measurements suggested that In{sub 2}O{sub 3} could be a promising candidate material for photoelectrochemical cathodic protection of metallic alloys under visible light. Moreover, the polarization curve experimental results indicated that In{sub 2}O{sub 3}-sg thin-film can mitigate the corrosion potential of 304 stainless steel to much more negative values with a higher photocurrent density than the In{sub 2}O{sub 3}-ss film under visible-light illumination. All the results demonstrated that the In{sub 2}O{sub 3}-sg thin-film provides a better photoelectrochemical cathodic protection for 304 stainless steel than In{sub 2}O{sub 3}-ss thin-film under visible-light illumination. The higher photoelectrochemical efficiency is possibly due to the uniform thin films produced with the smaller particle size of In{sub 2}O{sub 3}-sg, which facilitates the transfer of the photo-induced electrons from bulk to the surface and suppresses the charge recombination of the electrons and holes.

EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

International Nuclear Information System (INIS)

2007-01-01

This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

Criteria for Corrosion Protection of Aluminum-Clad Spent Nuclear Fuel in Interim Wet Storage

International Nuclear Information System (INIS)

Howell, J.P.

1999-01-01

Storage of aluminum-clad spent nuclear fuel at the Savannah River Site (SRS) and other locations in the U. S. and around the world has been a concern over the past decade because of the long time interim storage requirements in water. Pitting corrosion of production aluminum-clad fuel in the early 1990''s at SRS was attributed to less than optimum quality water and corrective action taken has resulted in no new pitting since 1994. The knowledge gained from the corrosion surveillance testing and other investigations at SRS over the past 8 years has provided an insight into factors affecting the corrosion of aluminum in relatively high purity water. This paper reviews some of the early corrosion issues related to aluminum-clad spent fuel at SRS, including fundamentals for corrosion of aluminum alloys. It updates and summarizes the corrosion surveillance activities supporting the future storage of over 15,000 research reactor fuel assemblies from countries over the world during the next 15-20 years. Criteria are presented for providing corrosion protection for aluminum-clad spent fuel in interim storage during the next few decades while plans are developed for a more permanent disposition

Corrosion performance of prestressing strands in contact with dissimilar grouts.

Science.gov (United States)

2013-01-01

To improve the corrosion protection provided to prestressing strands, anti-bleed grouts are used to fill voids in post-tensioning : ducts that result from bleeding and shrinkage of older Portland Cement grouts. Environmental differences caused by exp...

Chromate-free Hybrid Coating for Corrosion Protection of Electrogalvanized Steel Sheets

International Nuclear Information System (INIS)

Jo, Duhwan; Kwon, Moonjae; Kim, Jongsang

2012-01-01

Both electrogalvanized and hot-dip galvanized steel sheets have been finally produced via organic-inorganic surface coating process on the zinc surface to enhance corrosion resistance and afford additional functional properties. Recently, POSCO has been developed a variety of chromate-free coated steels that are widely used in household, construction and automotive applications. New organic-inorganic hybrid coating solutions as chromate alternatives are comprised of surface modified silicate with silane coupling agent and inorganic corrosion inhibitors as an aqueous formulation. In this paper we have prepared new type of hybrid coatings and evaluated quality performances such as corrosion resistance, spot weldability, thermal tolerance, and paint adhesion property etc. The electrogalvanized steels with these coating solutions exhibit good anti-corrosion property compared to those of chromate coated steels. Detailed components composition of coating solutions and experimental results suggest that strong binding between organic-inorganic hybrid coating layer and zinc surface plays a key role in the advanced quality performances

Electrochemical, atomic force microscopy and infrared reflection absorption spectroscopy studies of pre-formed mussel adhesive protein films on carbon steel for corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Zhang, Fan, E-mail: fanzhang@kth.se [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Chemistry, Div. of Surface and Corrosion Science, Drottning Kristinas vaeg.51, SE-100 44 Stockholm (Sweden); Pan, Jinshan [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Chemistry, Div. of Surface and Corrosion Science, Drottning Kristinas vaeg.51, SE-100 44 Stockholm (Sweden); Claesson, Per Martin [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Chemistry, Div. of Surface and Corrosion Science, Drottning Kristinas vaeg.51, SE-100 44 Stockholm (Sweden); Institute for Surface Chemistry, P.O. Box 5607, SE-114 86 Stockholm (Sweden); Brinck, Tore [KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Physical Chemistry, Division of Physical Chemistry, Teknikringen 36, SE-10044 Stockholm (Sweden)

2012-10-01

Electrochemical measurements, in situ and ex situ atomic force microscopy (AFM) experiments and infrared reflection absorption spectroscopy (IRAS) analysis were performed to investigate the formation and stability as well as corrosion protection properties of mussel adhesive protein (Mefp-1) films on carbon steel, and the influence of cross-linking by NaIO{sub 4} oxidation. The in situ AFM measurements show flake-like adsorbed protein aggregates in the film formed at pH 9. The ex situ AFM images indicate multilayer-like films and that the film becomes more compact and stable in NaCl solution after the cross-linking. The IRAS results reveal the absorption bands of Mefp-1 on carbon steel before and after NaIO{sub 4} induced oxidation of the pre-adsorbed protein. Within a short exposure time, a certain corrosion protection effect was noted for the pre-formed Mefp-1 film in 0.1 M NaCl solution. Cross-linking the pre-adsorbed film by NaIO{sub 4} oxidation significantly enhanced the protection efficiency by up to 80%. - Highlights: Black-Right-Pointing-Pointer Mussel protein was tested as 'green' corrosion protection strategy for steel. Black-Right-Pointing-Pointer At pH 9, the protein adsorbs on carbon steel and forms a multilayer-like film. Black-Right-Pointing-Pointer NaIO{sub 4} leads to structural changes and cross-linking of the protein film. Black-Right-Pointing-Pointer Cross-linking results in a dense and compact film with increased stability. Black-Right-Pointing-Pointer Cross-linking of preformed film significantly enhances the corrosion protection.

Ultimate strength performance of tankers associated with industry corrosion addition practices

Directory of Open Access Journals (Sweden)

Kim Do Kyun

2014-09-01

Full Text Available In the ship and offshore structure design, age-related problems such as corrosion damage, local denting, and fatigue damage are important factors to be considered in building a reliable structure as they have a significant influence on the residual structural capacity. In shipping, corrosion addition methods are widely adopted in structural design to prevent structural capacity degradation. The present study focuses on the historical trend of corrosion addition rules for ship structural design and investigates their effects on the ultimate strength performance such as hull girder and stiffened panel of double hull oil tankers. Three types of rules based on corrosion addition models, namely historic corrosion rules (pre-CSR, Common Structural Rules (CSR, and harmonised Common Structural Rules (CSRH are considered and compared with two other corrosion models namely UGS model, suggested by the Union of Greek Shipowners (UGS, and Time-Dependent Corrosion Wastage Model (TDCWM. To identify the general trend in the effects of corrosion damage on the ultimate longitudinal strength performance, the corrosion addition rules are applied to four representative sizes of double hull oil tankers namely Panamax, Aframax, Suezmax, and VLCC. The results are helpful in understanding the trend of corrosion additions for tanker structures

Ultimate strength performance of tankers associated with industry corrosion addition practices

Directory of Open Access Journals (Sweden)

Do Kyun Kim

2014-09-01

Full Text Available In the ship and offshore structure design, age-related problems such as corrosion damage, local denting, and fatigue damage are important factors to be considered in building a reliable structure as they have a significant influence on the residual structural capacity. In shipping, corrosion addition methods are widely adopted in structural design to prevent structural capacity degradation. The present study focuses on the historical trend of corrosion addition rules for ship structural design and investigates their effects on the ultimate strength performance such as hull girder and stiffened panel of double hull oil tankers. Three types of rules based on corrosion addition models, namely historic corrosion rules (pre-CSR, Common Structural Rules (CSR, and harmonised Common Structural Rules (CSRH are considered and compared with two other corrosion models namely UGS model, suggested by the Union of Greek Shipowners (UGS, and Time-Dependent Corrosion Wastage Model (TDCWM. To identify the general trend in the effects of corrosion damage on the ultimate longitudinal strength performance, the corrosion addition rules are applied to four representative sizes of double hull oil tankers namely Panamax, Aframax, Suezmax, and VLCC. The results are helpful in understanding the trend of corrosion additions for tanker structures.

An assessment of thermal spray coating technologies for high temperature corrosion protection

International Nuclear Information System (INIS)

Heath, G.R.; Heimgartner, P.; Gustafsson, S.; Irons, G.; Miller, R.

1997-01-01

The use of thermally sprayed coatings in combating high temperature corrosion continues to grow in the major industries of chemical, waste incineration, power generation and pulp and paper. This has been driven partially by the development of corrosion resistant alloys, improved knowledge and quality in the thermal spray industry and continued innovation in thermal spray equipment. There exists today an extensive range of thermal spray process options, often with the same alloy solution. In demanding corrosion applications it is not sufficient to just specify alloy and coating method. For the production of reliable coatings the whole coating production envelope needs to be considered, including alloy selection, spray parameters, surface preparation, base metal properties, heat input etc. Combustion, arc-wire, plasma, HVOF and spray+fuse techniques are reviewed and compared in terms of their strengths and limitations to provide cost-effective solutions for high temperature corrosion protection. Arc wire spraying, HP/HVOF and spray+fuse are emerging as the most promising techniques to optimise both coating properties and economic/practical aspects. (orig.)

On the development of polypyrrole coatings with self-healing properties for iron corrosion protection

International Nuclear Information System (INIS)

Paliwoda-Porebska, G.; Stratmann, M.; Rohwerder, M.; Potje-Kamloth, K.; Lu, Y.; Pich, A.Z.; Adler, H.-J.

2005-01-01

This paper presents studies on the efficacy and on the limits of polypyrrole (Ppy) doped with either MoO 4 2- or [PMo 12 O 40 ] 3- as self-healing corrosion protecting coatings. The kinetics of the cathodic delamination were studied by means of the Scanning Kelvin Probe (SKP). This method, in combination with cyclic voltammetry, UV-visible spectroscopy (UV-vis) and X-ray photoelectron spectroscopy (XPS), shows a potential driven anion release from the Ppy coating that results in an inhibition of the corrosion process taking place in the defect. Thus, an intelligent release of inhibitor occurs only when the potential at the interface decreases. Inhibitor anions are released only due to an active defect. However, the release mechanism can be easily negatively affected by the presence of small cations and/or by too high pH values at the buried interface. Hence, such a self-healing coating has to be carefully designed in order to ensure an effective performance

49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

Science.gov (United States)

2010-10-01

... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... atmosphere, except pipelines under paragraph (c) of this section. (b) Coating material must be suitable for...

Synthesis, characterization, and corrosion protection properties of poly(N-(methacryloyloxymethyl) benzotriazole-co-methyl methacrylate) on mild steel

Energy Technology Data Exchange (ETDEWEB)

Srikanth, A.P. [Department of Applied Sciences and Humanities, MIT Campus, Anna University, Chennai 600044 (India); Lavanya, A. [Department of Chemistry, CEG Campus, Anna University, Chennai 600025 (India); Nanjundan, S. [Department of Chemistry, CEG Campus, Anna University, Chennai 600025 (India); Rajendran, N. [Department of Applied Sciences and Humanities, MIT Campus, Anna University, Chennai 600044 (India)]. E-mail: nrajendran@annauniv.edu

2006-12-15

The copolymers from different feed ratios of N-(methacryloyloxymethyl) benzotriazole (MMBT) and methyl methacrylate (MMA) has been synthesised using free radical solution polymerization technique and characterized using FT-IR and {sup 13}C NMR spectroscopy. The thermal stability of the polymers was studied using theremogravimetrtic analysis (TGA). The corrosion behaviors of mild steel specimens dip coated with different composition of copolymers have been evaluated by potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) method. These electrochemical properties were observed in 0.1 M HCl medium. The polarization and impedance measurements showed different corrosion protection efficiency with change in composition of the copolymers. It was found that the corrosion protection properties are owing to the barrier effect of the polymer layer covered on the mild steel surfaces. However, it was observed that the copolymer obtained from 1:1 mole ratio of MMBT and MMA exhibited better protection efficiency than other combinations.

Synthesis, characterization, and corrosion protection properties of poly( N-(methacryloyloxymethyl) benzotriazole- co-methyl methacrylate) on mild steel

Science.gov (United States)

Srikanth, A. P.; Lavanya, A.; Nanjundan, S.; Rajendran, N.

2006-12-01

The copolymers from different feed ratios of N-(methacryloyloxymethyl) benzotriazole (MMBT) and methyl methacrylate (MMA) has been synthesised using free radical solution polymerization technique and characterized using FT-IR and 13C NMR spectroscopy. The thermal stability of the polymers was studied using theremogravimetrtic analysis (TGA). The corrosion behaviors of mild steel specimens dip coated with different composition of copolymers have been evaluated by potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) method. These electrochemical properties were observed in 0.1 M HCl medium. The polarization and impedance measurements showed different corrosion protection efficiency with change in composition of the copolymers. It was found that the corrosion protection properties are owing to the barrier effect of the polymer layer covered on the mild steel surfaces. However, it was observed that the copolymer obtained from 1:1 mole ratio of MMBT and MMA exhibited better protection efficiency than other combinations.

Improvement on the corrosion protection of conductive polymers in PEMFC environments by adhesives

Energy Technology Data Exchange (ETDEWEB)

Gonzalez-Rodriguez, J.G.; Lucio-Garcia, M.A.; Nicho, M.E.; Cruz-Silva, R. [UAEM-CIICAP, Av. Universidad 1001, Col. Chamilpa, 62209-Cuernavaca, Morelos (Mexico); Casales, M. [Universidad Nacional Autonoma de Mexico, Instituto de Ciencicas Fisicas, Av. Universidad s/n, Col. Chamilpa, 62210-Cuernavaca, Morelos (Mexico); Valenzuela, E. [Universidad Politecnica de Chiapas, Cuerpo Academico de Energia y Sustentabilidad Eduardo J. Selvas S/N, Col. Magisterial, Tuxtla Gutierrez, Chiapas (Mexico)

2007-05-25

The corrosion protection of polypyrrol (PPY) and polyaniline (PANI) coatings electrochemically deposited with and without polyvinyl alcohol (PVA) as adhesive onto 304 type stainless steel has been evaluated using electrochemical techniques. Environment included 0.5 M H{sub 2}SO{sub 4} at 60 C whereas employed techniques included potentiodynamic polarization curves (PC), linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS) measurements. Results showed that the free corrosion potential, of the substrate, E{sub corr}, was made more noble up to 500 mV with the polymeric coatings. The corrosion rate was lowered by using the polymers, but with the addition of PVA, it was decreased further, one order of magnitude for PPY and up to three orders of magnitude for PANI. Impedance spectra showed that the corrosion mechanism is under a Warburgh-type diffusional process of the electrolyte throughout the coating, and that the uptake of the environment causes the eventual failure of the coating corroding the substrate. (author)

Studies on yttrium oxide coatings for corrosion protection against molten uranium

International Nuclear Information System (INIS)

Chakravarthy, Y.; Bhandari, Subhankar; Pragatheeswaran; Thiyagarajan, T.K.; Ananthapadmanabhan, P.V.; Das, A.K.; Kumar, Jay; Kutty, T.R.G.

2012-01-01

Yttrium oxide is resistant to corrosion by molten uranium and its alloys. Yttrium oxide is recommended as a protective oxide layer on graphite and metal components used for melting and processing uranium and its alloys. This paper presents studies on the efficacy of plasma sprayed yttrium oxide coatings for barrier applications against molten uranium

Silica doped with lanthanum sol–gel thin films for corrosion protection

International Nuclear Information System (INIS)

Abuín, M.; Serrano, A.; Llopis, J.; García, M.A.; Carmona, N.

2012-01-01

We present here anticorrosive silica coatings doped with lanthanum ions for the protection of metallic surfaces as an alternative to chromate (VI)-based conversion coatings. The coatings were synthesized by the sol–gel method starting from silicon alkoxides and two different lanthanum precursors: La (III) acetate hydrate and La (III) isopropoxide. Artificial corrosion tests in acid and alkaline media showed their effectiveness for the corrosion protection of AA2024 aluminum alloy sheets for coating prepared with both precursors. The X-ray absorption Near Edge Structure and X-ray Absorption Fine Structure analysis of the coatings confirmed the key role of lanthanum in the structural properties of the coating determining its anticorrosive properties. - Highlights: ► Silica sol–gel films doped with lanthanum ions were synthesized. ► Films from lanthanum-acetate and La-alkoxide were prepared for comparison purposes. ► La-acetate is an affordable chemical reactive preferred for the industry. ► Films properties were explored by scanning electron microscopy and X-Ray absorption spectroscopy. ► An alternative to anticorrosive pre-treatments for metallic surfaces is suggested.

Corrosion and protection of spent Al-clad research reactor fuel during extended wet storage

International Nuclear Information System (INIS)

Ramanathan, Lalgudi V.

2009-01-01

A variety of spent research reactor fuel elements with different fuel meats, geometries and 235 U enrichments are presently stored under water in basins throughout the world. More than 90% of these fuels are clad in aluminum (Al) or its alloy and are susceptible to corrosion. This paper presents an overview of the influence of Al alloy composition, galvanic effects (Al alloy/stainless steel), crevice effects, water parameters and synergism between these parameters as well as settled solids on the corrosion of typical Al alloys used as fuel element cladding. Pitting is the main form of corrosion and is affected by water conductivity, chloride ion content, formation of galvanic couples with rack supports and settled solid particles. The extent to which these parameters influence Al corrosion varies. This paper also presents potential conversion coatings to protect the spent fuel cladding. (author)

Thermal spray coating for corrosion under insulation (CUI) prevention

Science.gov (United States)

Fuad, Mohd Fazril Irfan Ahmad; Razak, Khalil Abdul; Alias, Nur Hashimah; Othman, Nur Hidayati; Lah, Nik Khairul Irfan Nik Ab

2017-12-01

Corrosion under insulation (CUI) is one of the predominant issues affecting process of Oil and Gas and Petrochemical industries. CUI refers to external corrosion, but it is difficult to be detected as the insulation cover masks the corrosion problem. One of the options to prevent CUI is by utilizing the protective coating systems. Thermal spray coating (TSC) is an advanced coating system and it shows promising performance in harsh environment, which could be used to prevent CUI. However, the application of TSC is not attractive due to the high initial cost. This work evaluates the potential of TSC based on corrosion performance using linear polarization resistance (LPR) method and salt spray test (SST). Prior to the evaluation, the mechanical performance of TSC was first investigated using adhesion test and bend test. Microstructure characterization of the coating was investigated using Scanning Electron Microscope (SEM). The LPR test results showed that low corrosion rate of 0.05 mm/years was obtained for TSC in compared to the bare steel especially at high temperature of 80 °C, where usually normal coating would fail. For the salt spray test, there was no sign of corrosion products especially at the center (fully coated region) was observed. From SEM images, no corrosion defects were observed after 336 hours of continuous exposure to salt fog test. This indicates that TSC protected the steel satisfactorily by acting as a barrier from a corrosive environment. In conclusion, TSC can be a possible solution to minimize the CUI in a long term. Further research should be done on corrosion performance and life cycle cost by comparing TSC with other conventional coating technology.

Dealloying, Microstructure and the Corrosion/Protection of Cast Magnesium Alloys

Energy Technology Data Exchange (ETDEWEB)

Sieradzki, Karl [Arizona State Univ., Mesa, AZ (United States); Aiello, Ashlee [Arizona State Univ., Mesa, AZ (United States); McCue, Ian [Arizona State Univ., Mesa, AZ (United States)

2017-12-15

The purpose of this project was to develop a greater understanding of micro-galvanic corrosion effects in cast magnesium alloys using both experimental and computational methods. Experimental accomplishments have been made in the following areas of interest: characterization, aqueous free-corrosion, atmospheric corrosion, ionic liquid dissolution, rate kinetics of oxide dissolution, and coating investigation. Commercial alloys (AZ91D, AM60, and AZ31B), binary-phase alloys (αMg-2at.%Al, αMg-5at.%Al, and Mg-8at.%Al), and component phases (Mg, Al, β-Mg, β-1%Zn, MnAl3) were obtained and characterized using energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Full immersion in aqueous chloride was used to characterize the corrosion behavior of alloys. Rotating disc electrodes (RDEs) were used to observe accelerated long-term corrosion behavior. Al surface redistribution for freely corroded samples was analyzed using SEM, EDS, and lithium underpotential deposition (Li UPD). Atmospheric corrosion was observed using contact angle evolution, overnight pH monitoring, and surface pH evolution studies. Ionic liquid corrosion characterization was performed using linear sweep voltammetry and potentiostatic dissolution in 150° choline chloride-urea (cc-urea). Two surface coatings were investigated: (1) Li-carbonate and (2) cc-urea. Li-carbonate coatings were characterized using X-ray photoelectron spectroscopy (XPS), SEM, and aqueous free corrosion potential monitoring. Hydrophobic cc-urea coatings were characterized using contact angle measurements and electrochemical impedance spectroscopy. Oxide dissolution rate kinetics were studied using inductively coupled plasma mass spectroscopy (ICP-MS). Computational accomplishments have been made through the development of Kinetic Monte Carlo (KMC) simulations which model time- and composition-dependent effects on the microstructure due to spatial redistribution of alloying

Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline

Directory of Open Access Journals (Sweden)

Ameen Uddin Ammar

2018-02-01

Full Text Available Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy and electrochemical DC corrosion testing using the “three electrode system”. Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene and TiO2/GO (graphene oxide nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and “produce water” of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples.

Corrosion/96 conference papers

International Nuclear Information System (INIS)

Anon.

1996-01-01

Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

Electrodeposition of Ni(OH)2 reinforced polyaniline coating for corrosion protection of 304 stainless steel

Science.gov (United States)

Jiang, Li; Syed, Junaid Ali; Gao, Yangzhi; Lu, Hongbin; Meng, Xiangkang

2018-05-01

In the present paper, polyaniline (PANI) coating was electropolymerized in the presence of phosphoric acid with subsequent deposition of Ni(OH)2 particles. The Ni(OH)2 reinforced PANI coating significantly enhances the corrosion resistance of 304 stainless steel (304SS) in comparison with the pristine PANI coating. The galvanostatically deposited Ni(OH)2 particles fill the pores of the pristine PANI coating and improves the coatings hydrophobicity which decreases the diffusion of aggressive media. Importantly, the Rp values of Ni(OH)2 reinforced PANI coating is much higher than that of pristine PANI coating and the Ni(OH)2 reinforced PANI coating presents a long-term anti-corrosive ability (360 h) in 3.5 wt% NaCl solution. The prolonged corrosion protection of Ni(OH)2 reinforced PANI coating is attributed to the improved physical barrier as well as the facile formation of passive oxide film that sustain the anodic protection of the coating.

Recent Developments on Autonomous Corrosion Protection Through Encapsulation

Science.gov (United States)

Li, W.; Buhrow, J. W.; Calle, L. M.; Gillis, M.; Blanton, M.; Hanna, J.; Rawlins, J.

2015-01-01

This paper concerns recent progress in the development of a multifunctional smart coating, based on microencapsulation, for the autonomous detection and control of corrosion. Microencapsulation has been validated and optimized to incorporate desired corrosion control functionalities, such as early corrosion detection and inhibition, through corrosion-initiated release of corrosion indicators and inhibitors, as well as self-healing agent release triggered by mechanical damage. While proof-of-concept results have been previously reported, more recent research and development efforts have concentrated on improving coating compatibility and synthesis procedure scalability, with a targeted goal of obtaining easily dispersible pigment-grade type microencapsulated materials. The recent progress has resulted in the development of pH-sensitive microparticles as a corrosion-triggered delivery system for corrosion indicators and inhibitors. The synthesis and early corrosion indication results obtained with coating formulations that incorporate these microparticles are reported. The early corrosion indicating results were obtained with color changing and with fluorescent indicators.

Bilayers Polypyrrole Coatings for Corrosion Protection of SAE 4140 Steel

OpenAIRE

Lehr, I.L.; Saidman, S.B.

2014-01-01

In this study polypyrrole (PPy) bilayers films were electrodeposited onto SAE 4140 steel. The inner layer was electropolymerized in the presence of molibdate and nitrate and the outer layer in a solution containing sodium bis (2-ethylhexyl) sulfosuccinate (AOT). The electrosynthesis was done under potentiostatic conditions. The corrosion protection properties of the films were examined in sodium chloride solution by open circuit measurements, linear polarization and electrochemical impedance ...

Corrosion performance of new Zircaloy-2-based alloys

International Nuclear Information System (INIS)

Rudling, P.; Mikes-Lindbaeck, M.; Lethinen, B.; Andren, H.O.; Stiller, K.

1994-01-01

A material development project was initiated to develop a new zirconium alloy, outside the ASTM specifications for Zircaloy-2 and Zircaloy-4, with optimized hydriding and corrosion properties for both boiling water reactors and pressurized water reactors. A number of different alloys were manufactured. These alloys were long-term corrosion tested in autoclaves at 400 C in steam. Also, a 520 C/24 h steam test was carried out. The zirconium metal microstructure and the chemistry of precipitates were characterized by analytical electron microscopy. The metal matrix chemistry was determined by atom probe analysis. The paper describes the correlations between corrosion material performance and zirconium alloy microstructure

Characterization of Encapsulated Corrosion Inhibitors Containing Microparticles for Environmentally Friendly Smart Coatings

Science.gov (United States)

Pearman, Benjamin Pieter; Calle, Luz M.

2015-01-01

This poster presents the results obtained from experiments designed to evaluate the release properties, as well as the corrosion inhibition effectiveness, of several encapsulated corrosion inhibitors. Microencapsulation has been used in the development of environmentally friendly multifunctional smart coatings. This technique enables the incorporation of autonomous corrosion detection, inhibition and self-healing functionalities into many commercially available coating systems. Select environmentally friendly corrosion inhibitors were encapsulated in organic and inorganic pH-sensitive microparticles and their release in basic solutions was studied. The release rate results showed that the encapsulation can be tailored from fast, for immediate corrosion protection, to slow, which will provide continued long-term corrosion protection. The incorporation of several corrosion inhibitor release profiles into a coating provides effective corrosion protection properties. To investigate the corrosion inhibition efficiency of the encapsulated inhibitors, electrochemical techniques were used to obtain corrosion potential, polarization curve and polarization resistance data. These measurements were performed using the free as well as the encapsulated inhibitors singly or in combinations. Results from these electrochemical tests will be compared to those obtained from weight loss and other accelerated corrosion experiments.

Passive films and corrosion protection due to phosphonic acid inhibitors

Energy Technology Data Exchange (ETDEWEB)

Fang, J.L.; Liu, Q. (Nanjing Univ. (China)); Li, Y.; Wang, Z.W. (Nanjing Inst. of Chemical Tech. (China))

1993-04-01

For protecting mild steel from corrosion, aminotrimethylidenephosphonic acid (ATMP) was more effective than 1-hydroxyethylidene diphosphonic acid (HEDP), N.N-dimethylidenediphosphonic acid (EEDP), and ethylenediaminetetramethylidenephosphonic acid (EDTMP). A 20-min treatment in 1.0 mol/l of ATMP with a pH 0.23 at 45 C formed an anti-corrosive complex film that was composed of 48.4% O, 28.6% P, 7.0% Fe, 4.3% N, and 11.7% C, based on x-ray photoelectron spectroscopy and Auger electron spectroscopy. From differences in binding energies of Fe, N, and O, in the shift of C-N and P-O vibration, in the reflection FTIR spectra, and in the change of P-OH and Fe-N vibration before and after film formation, it was deduced that N and O in ATMP were coordinated with Fe[sub 2+] in the film.

A review of ionic liquid surface film formation on Mg and its alloys for improved corrosion performance

International Nuclear Information System (INIS)

Huang, Peipei; Latham, Julie-Anne; MacFarlane, Douglas R.; Howlett, Patrick C.; Forsyth, Maria

2013-01-01

Magnesium and its alloys are prone to corrosion upon exposure to atmosphere thus are usually protected by using a pretreatment before being employed. The use of ionic liquids (ILs) has emerged as a novel chemical in corrosion protection of reactive metals such as lithium and magnesium. This paper reviews the use of ILs in the corrosion protection of magnesium and aluminium with respect to a range of IL chemistries. Emphasis has also been placed on characterisation of the passivating films using various techniques, as well as proposed mechanisms for film formation. This review highlights that there is still much research needed to understand how to generate robust passivating films on reactive metal surfaces in the presence of ILs

Friction, adhesion and corrosion performance of metallurgical coatings in HTGR-helium

International Nuclear Information System (INIS)

Engel, R.; Kleemann, W.

1981-01-01

The friction-, adhesion-, thermal cycling- and corrosion performance of several metallurgical coating systems have been tested in a simulated HTGR-test atmosphere at elevated temperatures. The coatings were applied to a solid solution strengthened Ni-based superalloy. Component design requires coatings for the protection of mating surfaces, since under reactor operating conditions, contacting surfaces of metallic components under high pressures are prone to friction and wear damage. The coatings will have to protect the metal surface for 30 years up to 950 0 C in HTGR-helium. The materials tested were various refractory carbides with or without metallic binders and intermetallic compounds. The coatings evaluated were applied by plasma spraying-, detonation gun- and chemical vapor deposition techniques. These yielded two types of coatings which employ different mechanisms to improve the tribiological properties and maintain coating integrity. (Auth.)

Enhancement of the corrosion protection of electroless Ni–P coating by deposition of sonosynthesized ZnO nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Sharifalhoseini, Zahra [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Entezari, Mohammad H., E-mail: entezari@um.ac.ir [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Environmental Chemistry Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of)

2015-10-01

Graphical abstract: Enhancement of the corrosion protection of electroless Ni–P layer by ZnO nanoparticles deposition and the comparison with the classical and sonochemical Ni–P coatings. - Highlights: • Unique effects of ultrasound were investigated on the anticorrosive performance of electroless Ni–P coating. • Sonoynthesis of ZnO NPs and its deposition were performed on the surface of Ni–P coating. • ZnO as an anticorrosive has a critical role in the multifunctional surfaces. • Electrochemical properties of all fabricated samples were compared with each other. - Abstract: Ni–P coatings were deposited through electroless nickel plating in the presence and absence of ultrasound. The simultaneous synthesis of ZnO nanoparticle and its deposition under ultrasound were also carried out on the surface of Ni–P layer prepared by the classical method. The morphology of the surfaces and the chemical composition were determined by scanning electron microscopy(SEM) and energy dispersive spectroscopy (EDS), respectively. Electrochemical techniques were applied for the corrosion behavior studies. The Ni–P layer deposited by ultrasound showed a higher anticorrosive property than the layer deposited by the classical method. The ZnO nanoparticles deposited on the surface of Ni–P layer significantly improved the corrosion resistance.

Corrosion performance tests for reinforcing steel in concrete : test procedures.

Science.gov (United States)

2009-09-01

The existing test method to assess the corrosion performance of reinforcing steel embedded in concrete, mainly : ASTM G109, is labor intensive, time consuming, slow to provide comparative results, and often expensive. : However, corrosion of reinforc...

Enamel coated steel reinforcement for improved durability and life-cycle performance of concrete structures: microstructure, corrosion, and deterioration

Science.gov (United States)

Tang, Fujian

This study is aimed (a) to statistically characterize the corrosion-induced deterioration process of reinforced concrete structures (concrete cracking, steel mass loss, and rebar-concrete bond degradation), and (b) to develop and apply three types of enamel-coated steel bars for improved corrosion resistance of the structures. Commercially available pure enamel, mixed enamel with 50% calcium silicate, and double enamel with an inner layer of pure enamel and an outer layer of mixed enamel were considered as various steel coatings. Electrochemical tests were respectively conducted on steel plates, smooth bars embedded in concrete, and deformed bars with/without concrete cover in 3.5 wt.% NaCl or saturated Ca(OH)2 solution. The effects of enamel microstructure, coating thickness variation, potential damage, mortar protection, and corrosion environment on corrosion resistance of the steel members were investigated. Extensive test results indicated that corrosion-induced concrete cracking can be divided into four stages that gradually become less correlated with corrosion process over time. The coefficient of variation of crack width increases with the increasing level of corrosion. Corrosion changed the cross section area instead of mechanical properties of steel bars. The bond-slip behavior between the corroded bars and concrete depends on the corrosion level and distribution of corrosion pits. Although it can improve the chemical bond with concrete and steel, the mixed enamel coating is the least corrosion resistant. The double enamel coating provides the most consistent corrosion performance and is thus recommended to coat reinforcing steel bars for concrete structures applied in corrosive environments. Corrosion pits in enamel-coated bars are limited around damage locations.

On the application of thermodynamics of corrosion for service life design of concrete structures

DEFF Research Database (Denmark)

Küter, Andre; Geiker, Mette Rica; Møller, Per

2010-01-01

There are unexploited possibilities in the application of thermodynamics of corrosion for service life design (SLD) of concrete structures. Thermodynamics provides means for insightful descriptions of corrosion mechanisms and of corrosion protection mechanisms. Strategies for corrosion protection...... of the application of thermodynamics for SLD and gives examples of two applications: description of corrosion processes and design of countermeasures. Emphasis is set on chloride induced corrosion....... can be based on thermodynamically consistent corrosion mechanisms and evaluation of existing and design of new countermeasures can be performed using thermodynamics. Similarly, materials concepts for embedded electrodes can be designed using thermodynamics. The present paper provides a brief outline...

Underground pipeline corrosion

CERN Document Server

Orazem, Mark

2014-01-01

Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

Corrosion performance tests for reinforcing steel in concrete : technical report.

Science.gov (United States)

2009-10-01

The existing test method used to assess the corrosion performance of reinforcing steel embedded in : concrete, mainly ASTM G 109, is labor intensive, time consuming, slow to provide comparative results, : and can be expensive. However, with corrosion...

Quantitative measures of corrosion and prevention: application to corrosion in agriculture

NARCIS (Netherlands)

Schouten, J.C.; Gellings, P.J.

1987-01-01

The corrosion protection factor (c.p.f.) and the corrosion condition (c.c.) are simple instruments for the study and evaluation of the contribution and efficiency of several methods of corrosion prevention and control. The application of c.p.f. and c.c. to corrosion and prevention in agriculture in

Corrosion inhibition with different protective layers in tinplate cans for food preservation.

Science.gov (United States)

Grassino, Antonela Ninčević; Grabarić, Zorana; Pezzani, Aldo; Squitieri, Giuseppe; Berković, Katarina

2010-11-01

In this work the influence of essential onion oil (EOO) on the protection of tinplates was compared with dioctyl sebacate oil (DOS) and epoxy phenolic lacquers, which are frequently used in the food canning industry. When EOO as the protective layer instead of DOS oil was used, tinplate porosity, measured electrochemically (7.58 ± 1.97 µA cm(-2) and 23.0 ± 1.3 µA cm(-2), respectively), and iron coating mass, calculated from AAS data (1.52 ± 0.15 mg m(-2) and 3.14 ± 0.42, respectively), was much lower indicating better corrosion protection. At higher storing temperature (36 °C) the addition of EOO to canned tomato purée enhanced the formation of hydrogen with time. The increasing volume fraction of H(2) (from 34.0 to 90.9% for cans without nitrates, and from 33.8 to 89.2% for cans with nitrates) is an indicator that corrosion takes place. As the use of EOO improves the protection of tinplate compared with DOS oil, and is almost as effective as epoxy phenolic lacquer, the addition of EOO can be recommended due to lower cost of canned food production and enhanced organoleptic properties, but the storage temperature has to be lower then 36 °C. 2010 Society of Chemical Industry

Emeraldine base as corrosion protective layer on aluminium alloy AA5182, effect of the surface microstructure

DEFF Research Database (Denmark)

Cecchetto, L; Ambat, Rajan; Davenport, A.J.

2007-01-01

AA5182 aluminium alloy cold rolled samples were coated by thin Wlms of emeraldine base (EB) obtained from a 5% solution in N-methylpyrrolidinone. Accelerated corrosion tests prove this coating very eVective for corrosion protection of aluminium alloys in neutral environment. This study underlines......: • a weak redox activity of the polymer which passivate the metal, • a proton involving self-healing process taking place at the polymer–metal interface, which contributes to delay local acidiWcation in Wrst steps of corrosion on EB coated aluminium surfaces....

Corrosion protection by organic coatings in gas and oil industry

International Nuclear Information System (INIS)

Hussain, A.

2008-01-01

The drive to improve performance of coatings as protection against corrosion for automotive, aerospace and oil and gas industries is a never-ending story. Surface preparation is the most important single factor when a substrate surface e.g. steel is to be protected with a coating. This implies an extremely accurate and reliable characterisation of the substrate-surface prior to coating process and the investigation of polymeric coating materials. In order to have a durable adhesive bonding between the polymeric coating materials and the substrate i.e. to ensure prolonged life time and fewer maintenance intervals of coated products, a pre-treatment of the substrate is required in many cases. Sand blasting, corona /plasma pre.treatment of the substrate and the use of coupling agents like organo silanes are well accepted recent methods. Advanced surface analytical techniques like ESCA and TOFSIMS are proving to be extremely helpful in the chemical characterisation of the substrate surface. Contamination e.g. fat residues, tensides etc. on the substrate is one of the most serious enemies of adhesive bonding and the above mentioned techniques are playing a vital role in combating the enemy. Modern thermal analytical methods have made tremendous contribution to the development and quality control of high-performance polymeric coatings. MDSC, DMA and DETA are proving to be very useful tools for the characterisation of high-performance coating materials. An in-depth understanding of the structure-property relationship of these materials, predominantly epoxy and polyurethane coating systems, is a pre-requisite for their successful application and subsequent Quality Control. (author)

Corrosion Protection of Carbon Steel Using Poly aniline Composite with Inorganic Pigments

International Nuclear Information System (INIS)

Al-Dulaimi, A.A.; Shahrir Hashim; Khan, M.I.

2011-01-01

Two inorganic pigments (TiO 2 and SiO 2 ) were used to prepare composites with poly aniline (PANI) by situ polymerization method. PANI and PANI composites with SiO 2 and TiO 2 were characterized using Fourier transform infrared spectroscopy and X-ray diffraction. The morphology of the synthesized pigments (PANI , PANI-SiO 2 and PANI-TiO 2 ) was examined using scanning electron microscopy. Samples were then used as pigments through blending them with acrylic paint and applied on the surface of carbon steel panels. Corrosion was evaluated for coating of carbon steel panels through full immersion test up to standard ASTMG 31. Mass loss was calculated after they have been exposed in acidic media. A digital camera was also used for monitoring corrosion visually on the surface of carbon steel specimens. The results revealed that acrylic paint pigmented by PANI-SiO 2 composite was more efficient in corrosion protection for carbon steel compared with the other synthesized pigments. (author)

Corrosion potential analysis system

Science.gov (United States)

Kiefer, Karl F.

1998-03-01

Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

Performance evaluation of corrosion-affected reinforced concrete ...

Indian Academy of Sciences (India)

M B Anoop

Abstract. A methodology for performance evaluation of reinforced concrete bridge girders in corrosive ... concrete (RC) members of infrastructural systems, espe- ... bility will be useful for making engineering decisions for ...... Water-cement ratio.

Effects of temperature on the corrosion behavior of coated carbon steel in 1 wt.% sodium chloride (NaCl) solution

Science.gov (United States)

Razak, Khalil Abdul; Fuad, Mohd Fazril Irfan Ahmad; Alias, Nur Hashimah; Othman, Nur Hidayati; Zahari, Muhammad Imran

2017-12-01

Special attention has been paid in the past decade on the use of metal corrosion protection to conserve natural resources and to improve the performance of engine, build structures and other equipment. Coating is considered as one of the promising methods that can be used to protect the metal against corrosion. However, not many attentions have been given on the evaluation of coating mechanism towards corrosion protection. In this work, the performance of zinc-rich paint (ZRP) was investigated under saltwater environment as to simulate the nature of corrosion in seawater. The adhesion of the coated steel was also studied to determine the adherence of the coatings to the metal substrate. Results obtained from the immersion test was then used to determine the corrosion rate of the coatings. The mechanisms and the function of ZRP as a protection layer were also investigated. By using 3 coated system of ZRP, the corrosion rate of the steel was observed to decrease thus provide better protection in seawater environment.

Numerical simulation of a metal corrosion for a point defect for a organic protection layer

International Nuclear Information System (INIS)

Vautrin-Ul, Ch.; Chausse, A.; Stafiej, J.; Badiali, J.P.

2005-01-01

The safety of radioactive wastes disposal requires a big knowledge on their aging facing a corrosive environment. The corrosion is a complex phenomenon which implies many processes bound to the physic and the chemistry of the system. This approach proposes, from a little number of simple processes, numerical simulation which will define theses complex phenomenon. The presented model is a 2 dimension model at a mesoscopic scale and based on cellular automates. It allows the simulation of a metal evolution, protected by a polymer layer and in contact at one point with a corrosive media at a defect of the layer. (A.L.B.)

Thin Glass Coatings for the Corrosion Protection of Metals

DEFF Research Database (Denmark)

Lampert, Felix

in corrosion sensitive applications. Since the deposition of SiOx thin films is a well-established technology, the SOG technology was directly benchmarked to PVD-based SiO2 coatings. The coating adhesion was assessed by cross cut testing and increasing load scratch testing and the efficiency of the sub...... with localized corrosion and do not impact the heat transfer or the component performance. The herein presented approach focuses primarily on the formation of SiOx-like thin films from Hydrogen Silsesquioxane (HSQ) –based “spin-on-glass” (SOG) precursor. The technology is well known for the deposition...

One-step method for the fabrication of superhydrophobic surface on magnesium alloy and its corrosion protection, antifouling performance

International Nuclear Information System (INIS)

Zhao, Lin; Liu, Qi; Gao, Rui; Wang, Jun; Yang, Wanlu; Liu, Lianhe

2014-01-01

Highlights: •The myristic acid iron superhydrophobic surface was formatted on AZ31. •Two procedures to build a super-hydrophobic were simplified to one step. •The superhydrophobic surface shows good anticorrosion, antifouling properties. •We report a new approach for the superhydrophobic surface protection on AZ31. -- Abstract: Inspired by the lotus leaf, various methods to fabricate artificial superhydrophobic surfaces have been developed. Our purpose is to create a simple, one-step and environment-friendly method to construct a superhydrophobic surface on a magnesium alloy substrate. The substrate was immersed in a solution containing ferric chloride (FeCl 3 ·6H 2 O), deionized water, tetradecanoic acid (CH 3 (CH 2 ) 12 COOH) and ethanol. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and Fourier transformed infrared (FT-IR) were employed to characterize the substrate surface. The obtained surface showed a micron rough structure, a high contact angle (CA) of 165° ± 2° and desirable corrosion protection and antifouling properties

Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

International Nuclear Information System (INIS)

Raj, V.; Mohan Raj, R.

2016-01-01

Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

Energy Technology Data Exchange (ETDEWEB)

Raj, V., E-mail: alaguraj2@rediffmail.com; Mohan Raj, R., E-mail: chem_mohan@rediffmail.com

2016-12-15

Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. I : Application of Electrochemical Techniques

NARCIS (Netherlands)

Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Van Westing, E.

2007-01-01

The electrochemical behavior of steel reinforcement in conditions of corrosion and cathodic protection was studied, using electrochemical impedance spectroscopy (EIS) and compared to reference (noncorroding) conditions. Polarization resistance (PR) method and potentiodynamic polarization (PDP) were

Silica doped with lanthanum sol-gel thin films for corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Abuin, M. [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain); Serrano, A. [Glass and Ceramic Institute, CSIC, C. Kelsen 5, 28049 Madrid (Spain); Llopis, J. [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain); Garcia, M.A. [Glass and Ceramic Institute, CSIC, C. Kelsen 5, 28049 Madrid (Spain); IMDEA Nanoscience, Fco. Tomas y Valiente 7, 28049 Madrid (Spain); Carmona, N., E-mail: n.carmona@fis.ucm.es [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain)

2012-06-01

We present here anticorrosive silica coatings doped with lanthanum ions for the protection of metallic surfaces as an alternative to chromate (VI)-based conversion coatings. The coatings were synthesized by the sol-gel method starting from silicon alkoxides and two different lanthanum precursors: La (III) acetate hydrate and La (III) isopropoxide. Artificial corrosion tests in acid and alkaline media showed their effectiveness for the corrosion protection of AA2024 aluminum alloy sheets for coating prepared with both precursors. The X-ray absorption Near Edge Structure and X-ray Absorption Fine Structure analysis of the coatings confirmed the key role of lanthanum in the structural properties of the coating determining its anticorrosive properties. - Highlights: Black-Right-Pointing-Pointer Silica sol-gel films doped with lanthanum ions were synthesized. Black-Right-Pointing-Pointer Films from lanthanum-acetate and La-alkoxide were prepared for comparison purposes. Black-Right-Pointing-Pointer La-acetate is an affordable chemical reactive preferred for the industry. Black-Right-Pointing-Pointer Films properties were explored by scanning electron microscopy and X-Ray absorption spectroscopy. Black-Right-Pointing-Pointer An alternative to anticorrosive pre-treatments for metallic surfaces is suggested.

Protection of Steel Corrosion in Concrete Members by the Combination of Galvanic Anode and Nitrite Penetration

Directory of Open Access Journals (Sweden)

Minobu Aoyama

2014-01-01

Full Text Available Chloride induced-corrosion of steel bars in concrete can make cracks and exfoliation in near-surface regions in reinforced concrete structures. In this paper, we described the basic concept and practice of steel bars corrosion protection method by the combination of galvanic anode (zinc wire and the penetration of nitrite ions from mortar layers containing a large amount of lithium nitrite.

Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Murillo-Gutiérrez, N.V., E-mail: murillo@chimie.ups-tlse.fr [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Ansart, F.; Bonino, J-P. [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Kunst, S.R.; Malfatti, C.F. [Universidade Federal do Rio grande do Sul, Laboratory of Corrosion Research (LAPEC), Porto Alegre (Brazil)

2014-08-01

An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

Science.gov (United States)

Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

2014-08-01

An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

International Nuclear Information System (INIS)

Murillo-Gutiérrez, N.V.; Ansart, F.; Bonino, J-P.; Kunst, S.R.; Malfatti, C.F.

2014-01-01

An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

Mechanical Performance versus Corrosion Damage Indicators for Corroded Steel Reinforcing Bars

Directory of Open Access Journals (Sweden)

Silvia Caprili

2015-01-01

Full Text Available The experimental results of a testing campaign including tensile and low-cycle fatigue tests on different reinforcing steel bar types in the as-delivered and corroded condition are presented. Experimental data were statistically analyzed adopting ANOVA technique; Performance Indicators (PIs, describing the mechanical performance characteristics of reinforcements, and Corrosion Damage Indicators (CDIs, describing the detrimental effects of corrosion phenomena, were determined and correlated in order to evaluate the influence of corrosion on the behaviour of reinforcing steels, providing useful information for designers in addition to what is presented in current standards.

Evaluation of corrosion on the fuel performance of stainless steel cladding

Directory of Open Access Journals (Sweden)

de Souza Gomes Daniel

2016-01-01

Full Text Available In nuclear reactors, the use of stainless steel (SS as the cladding material offers some advantages such as good mechanical and corrosion resistance. However, its main advantage is the reduction in the amount of the hydrogen released during loss-of-coolant accident, as observed in the Fukushima Daiichi accident. Hence, research aimed at developing accident tolerant fuels should consider SS as an important alternative to existing materials. However, the available computational tools used to analyze fuel rod performance under irradiation are not capable of assessing the effectiveness of SS as the cladding material. This paper addresses the SS corrosion behavior in a modified fuel performance code in order to evaluate its effect on the global fuel performance. Then, data from the literature concerning to SS corrosion are implemented in the specific code subroutines, and the results obtained are compared to those for Zircaloy-4 (Zy-4 under the same power history. The results show that the effects of corrosion on SS are considerably different from those on Zy-4. The thickness of the oxide layer formed on the SS surface is considerably lower than that formed on Zy-4. As a consequence of this, the global fuel performance of SS under irradiation should be less affected by the corrosion.

Some observations on phosphate based corrosion inhibitors in preventing carbon steel corrosion

International Nuclear Information System (INIS)

Anupkumar, B.; Satpathy, K.K.

2000-01-01

Among the various types of phosphonic acid based inhibitors assayed, namely HEDP, ATMP and a commercial corrosion inhibitor (code named Betz), it was found that Betz has the maximum amount of organic phosphate followed by HEDP and ATMP. The corrosion rate studies show that Betz gives the highest inhibition efficiency followed by HEDP and ATMP. This shows that organic phosphate plays a significant role in corrosion protection. However, it was observed that due to synergestic effect, HEDP in the presence of Zn 2+ gave a better corrosion protection than Betz. The results are discussed in the light of available literature. (author)

Recent Developments on Microencapsulation for Autonomous Corrosion Protection

Science.gov (United States)

Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Fitzpatrick, Lilliana; Jolley, Scott T.; Surma, Jan M.; Pearman, Benjamin P.; Zhang, Xuejun

2014-01-01

This work concerns recent progress in the development of a multifunctional smart coating based on microencapsulation for the autonomous control of corrosion. Microencapsulation allows the incorporation of desired corrosion control functionalities, such as early corrosion detection and inhibition through corrosion controlled release of corrosion indicators and inhibitors, as well as self-healing agent release when mechanical damage occurs.While proof-of-concept results have been reported previously, more recent efforts have been concentrated in technical developments to improve coating compatibility, synthesis procedure scalability, as well as fine tuning the release property of encapsulated active agents.

Virtual Instrumentation Corrosion Controller for Natural Gas Pipelines

Science.gov (United States)

Gopalakrishnan, J.; Agnihotri, G.; Deshpande, D. M.

2012-12-01

Corrosion is an electrochemical process. Corrosion in natural gas (methane) pipelines leads to leakages. Corrosion occurs when anode and cathode are connected through electrolyte. Rate of corrosion in metallic pipeline can be controlled by impressing current to it and thereby making it to act as cathode of corrosion cell. Technologically advanced and energy efficient corrosion controller is required to protect natural gas pipelines. Proposed virtual instrumentation (VI) based corrosion controller precisely controls the external corrosion in underground metallic pipelines, enhances its life and ensures safety. Designing and development of proportional-integral-differential (PID) corrosion controller using VI (LabVIEW) is carried out. When the designed controller is deployed at field, it maintains the pipe to soil potential (PSP) within safe operating limit and not entering into over/under protection zone. Horizontal deployment of this technique can be done to protect all metallic structure, oil pipelines, which need corrosion protection.

Corrosion of ferrous materials in a basaltic environment

International Nuclear Information System (INIS)

Brehm, W.F.

1990-01-01

The results of corrosion tests on A27 cast low-carbon steel are discussed. The corrosion performance of these materials was tested in condensed systems at temperature ranging from 50 C to 200 C and in air-steam mixtures between 150 C and 300 C. The groundwater used was a deoxygenated mild sodium chloride solution. When used, the packing material was 75 percent crushed basalt and 25 percent Wyoming sodium bentonite. In synthetic groundwater corrosion rates for both cast carbon steel and A387 steel in saturated packing and air-steam mixtures were low; maximum rates of 9 μm/a for A27 steel and 1.8 μm/a for A387 steel were observed. These maximum rates were observed at intermediate temperatures because of the formation of non-protective corrosion films. In A27 steel magnetite was the principal corrosion product, with non-protective siderite observed at 100 C. Pits were difficult to produce in saturated packing in A27 steel and did not grow. In air-steam mixtures corrosion rates of both steels were again very low, less than 1 μm/a. Magnetite and small amounts of hematite were detected in corrosion product films

Corrosion Performance of New Generation Aluminum-Lithium Alloys for Aerospace Applications

Science.gov (United States)

Moran, James P.; Bovard, Francine S.; Chrzan, James D.; Vandenburgh, Peter

Over the past several years, a new generation of aluminum-lithium alloys has been developed. These alloys are characterized by excellent strength, low density, and high modulus of elasticity and are therefore of interest for lightweight structural materials applications particularly for construction of current and future aircraft. These new alloys have also demonstrated significant improvements in corrosion resistance when compared with the legacy and incumbent alloys. This paper documents the superior corrosion resistance of the current commercial tempers of these materials and also discusses the corrosion performance as a function of the degree of artificial aging. Results from laboratory corrosion tests are compared with results from exposures in a seacoast atmosphere to assess the predictive capability of the laboratory tests. The correlations that have been developed between the laboratory tests and the seacoast exposures provide confidence that a set of available methods can provide an accurate assessment of the corrosion performance of this new generation of alloys.

Promoting Barrier Performance and Cathodic Protection of Zinc-Rich Epoxy Primer via Single-Layer Graphene

Directory of Open Access Journals (Sweden)

Jingrong Liu

2018-05-01

Full Text Available The effect of single-layer graphene sheets (Gr on the corrosion protection of zinc-rich epoxy primers (ZRPs was investigated. Scanning electron microscopy (SEM with an energy dispersive spectrometer (EDS were used to characterize morphology and composition of the coatings after immersion for 25 days. The cross-sectional SEM images and X-ray photoelectron spectroscopy (XPS confirmed that the addition of single-layer graphene facilitated assembling of zinc oxides on the interface between the coating and the steel. The open circuit potential (OCP, electrochemical impedance spectroscopy (EIS measurements revealed that both the cathodic protection and barrier performance of the ZRP were enhanced after addition of 0.6 wt. % Gr (Gr0.6-ZRP. In addition, the cathodic protection property of the Gr0.6-ZRP was characterized quantitatively by localized electrochemical impedance spectroscopy (LEIS in the presence of an artificial scratch on the coating. The results demonstrate that moderate amounts of single-layer graphene can significantly improve corrosion resistance of ZRP, due to the barrier protection and cathodic protection effects.

Protection of HCl dew point corrosion in municipal incinerators

Energy Technology Data Exchange (ETDEWEB)

Yamamoto, S.; Tsuruta, T.; Maeda, N.

1976-12-01

HCl dew point corrosion is often observed on the components of municipal incinerators used for burning wastes which contain polyvinyl chloride. In order to solve the problem, the relation between concentrations of gaseous HCl and the corresponding dew points as well as concentrations of condensed HCl, was investigated. A series of HCl dipping tests for the materials concerned was performed and the dip test results were compared with in-plant tests. As a result it was concluded that HCl dew point corrosion can be reliably predicted from measurements of HCl concentrations in the water and in the gas and the partial pressure of the saturated steam at the dew point.

General Corrosion and Localized Corrosion of the Drip Shield

Energy Technology Data Exchange (ETDEWEB)

F. Hua

2004-09-16

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

General Corrosion and Localized Corrosion of the Drip Shield

International Nuclear Information System (INIS)

F. Hua

2004-01-01

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847])

Modern methods of overlay welding for corrosion protection of power generating equipment

International Nuclear Information System (INIS)

Ershov, A.V.; Shul'man, I.E.; Potapov, N.N.

1989-01-01

Methods for overlay welding of inner surfaces of power equipment for corrosion protection are analysed. Various methods of electroslag overlay welding by a band electrode (overlay welding by two-electrode bands by a wide band with magnetic control, by an electrode band with high melting velocity) are marked to be the most perspective for cladding of NPP vessel equipment

Properties and performance of spin-on-glass coatings for the corrosion protection of stainless steels in chloride media

DEFF Research Database (Denmark)

Lampert, Felix; Jensen, Annemette H.; Din, Rameez U.

2018-01-01

Spin-on-glass deposition was investigated as viable alternative to increase the durability and performance of 316L steel in chloride environment. The buildup of a detrimental interface oxide was prevented by non-oxidative thermal curing of the coatings, which leads to a transformation...... silica. Electrochemical analysis by cyclic polarization indicated that the coatings behave as imperfect barrier coatings, which may enhance the passive properties of the substrates; however, there is still some statistical scatter in the quality of the coatings. While there is a tendency for an increase...... of the upper limit of the breakdown potential, there is also a decrease of the lower limit. It was found that such lower quality coatings showed, in association with substrate defects, unevenly distributed coating flaws, which may act as initiation points of pitting corrosion and decrease the corrosion...

Possibilities for improving corrosion protection of reinforced concrete by modified hydrotalcites: a literature review

NARCIS (Netherlands)

Yang, Z.; Fischer, H.R.; Polder, R.B.

2012-01-01

Modified Hydrotalcites (MHTs) represent a group of technologically promising materials for improving corrosion protection in concrete owing to their low cost, relative simplicity of preparation, and plenty of composition variables. Numerous academic and commercial studies on MHTs have been carried

Environmentally friendly hybrid coatings for corrosion protection: silane based pre-treatments and nanostructured waterborne coatings

OpenAIRE

Fedel, Michele

2009-01-01

This thesis considers a nanotechnology approach based on the production of metals pre-treatments and organic coatings (a complete protection system at all) designed from the nanoscale. The final aim is to develop protection systems with improved corrosion protection properties and a low environmental impact. In particular, multifunctional silane hybrid molecules were used to design sol-gel pre-treatments for metals and to modify the inner structure of UV curable waterborne organic coatings...

Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

Science.gov (United States)

Oksa, M.; Metsäjoki, J.; Kärki, J.

2015-01-01

There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

DEVELOPMENT OF TREAD ON THE BASIS OF COLOR ALLOYS RECYCLED IRON-CARBON ALLOYS PROTECTION FROM CORROSION

Directory of Open Access Journals (Sweden)

A. A. Pivovarchyk

2016-01-01

Full Text Available The results of development of the compositions of protectors for the corrosion protection low-carbon alloys used in the automotive industry, using as the raw material of the secondary aluminum raw materials. The results of research on the effectiveness of the tread designed to protect the alloy composition.

Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

International Nuclear Information System (INIS)

Stoulil, J.; Kaňok, J.; Kouřil, M.; Parschová, H.; Novák, P.

2013-01-01

Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible

Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

Energy Technology Data Exchange (ETDEWEB)

Stoulil, J., E-mail: jan.stoulil@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Kaňok, J.; Kouřil, M. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Parschová, H. [Department of Power Engineering, Institute of Chemical Technology, Prague (Czech Republic); Novák, P. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic)

2013-11-15

Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible.

IMPROVEMENT OF CORROSION PROTECTION OF PETROLEUM FACILITIES BY THE DEVELOPMENT OF A NEW HIGH-POTENTIAL COATING

Energy Technology Data Exchange (ETDEWEB)

Allaoua-Nazef, M.; Daouadji, M.

2007-07-01

Corrosion affects many oil and gas facilities. It is the principal cause of leaks of products and rupture of storage tanks and pipelines, resulting sometimes in catastrophic damages (human damages, pollution of the natural environment, additional costs for repair, prolonged stop of pumping). Growing environmental concerns regarding the use of heavy metals in anti-corrosion coating formulations led to a new coating strategy using intrinsically conducting polymers (ICPs) as key components. (ICPs) as a new materials class provides a unique set of new properties and coatings based on these polymers are able to meet high demands and are outperforming even the best conventional anti-corrosion coating systems. This new generation of high-potential coatings can provide a significant cost reduction for the oil and gas industry, due to the specific properties of the ICPs which can work indefinitely as a redox catalysts and provide continuous protection as long as the mechanical integrity of the polymer films remains intact. Our paper focuses on the development of a nonconventional coating based on a specific conducting polymer which is never used before in any coating formulations. The developed coating is able to provide high anticorrosion performances with safety, environmental benefits and costs reduction. (auth)

Corrosion monitoring of iron, protected by an organic coating, with the aid of impedance measurements

International Nuclear Information System (INIS)

Hubrecht, J.; Piens, M.; Vereecken, J.

1984-01-01

The ac impedance measurement has proved to be a useful electrochemical technique for mainly qualitative studies of electrochemical and corrosion systems. Even for complicated systems such as coated metals in corrosive environments this technique has been used with success. The system chosen for the present study is an ARMCO iron plate, coated with a SrCrO 4 -pigmented styrene acrylic polymer, and immersed for several weeks in an aqueous NaCl solution. Impedance measurements analyze a system under test into its constituting phenomena. The dependence of system parameters on coating layer thickness, NaCl concentration, and pigmentation of the coating during the immersion time provides insight into the corrosion and protection mechanisms at the coating/metal interface, besides the behavior of the coating itself

Corrosion fatigue of 2219-T87 aluminum alloy

Science.gov (United States)

Mcmillan, V. C.

1986-01-01

Corrosion fatigue studies were conducted on bare, chemical conversion coated, and anodized 2219-T87 aluminum alloy. These tests were performed using a rotating beam machine running at a velocity of 2500 rpm. The corrosive environments tested were distilled water, 100 ppm NaCl, and 3.5 percent NaCl. Results were compared to the endurance limit in air. An evaluation of the effect of protective coatings on corrosion fatigue was made by comparing the fatigue properties of specimens with coatings to those without.

Niobium–niobium oxide multilayered coatings for corrosion protection of proton-irradiated liquid water targets for ["1"8F] production

International Nuclear Information System (INIS)

Skliarova, Hanna; Renzelli, Marco; Azzolini, Oscar; Felicis, Daniele de; Bemporad, Edoardo; Johnson, Richard R.; Palmieri, Vincenzo

2015-01-01

Chemically inert coatings on Havar"® entrance foils of the targets for ["1"8F] production via proton irradiation of enriched water at pressurized conditions are needed to decrease the amount of ionic contaminants released from Havar"®. During current investigation, magnetron sputtered niobium and niobium oxide were chosen as the candidates for protective coatings because of their superior chemical resistance. Aluminated quartz substrates allowed us to verify the protection efficiency of the desirable coatings as diffusion barriers. Two modeling corrosion tests based on the extreme susceptibility of aluminum to liquid gallium and acid corrosion were applied. As far as niobium coatings obtained by magnetron sputtering are columnar, the grain boundaries provide a fast diffusion path for active species of corrosive media to penetrate and to corrode the substrate. Amorphous niobium oxide films obtained by reactive magnetron sputtering showed superior barrier properties according to the corrosion tests performed. In order to prevent degrading of brittle niobium oxide at high pressures, multilayers combining high ductility of niobium with superior diffusion barrier efficiency of niobium oxide were proposed. The intercalation of niobium oxide interlayers was proved to interrupt the columnar grain growth of niobium during sputtering, resulting in improved diffusion barrier efficiency of obtained multilayers. The thin layer multilayer coating architecture with 70 nm bi-layer thickness was found preferential because of higher thermal stability. - Highlights: • Diffusion barrier efficiency of niobium, niobium oxide and their multilayers was studied. • The intercalation of niobium oxide layers interrupted the columnar grain growth of niobium. • The bilayer architectures influenced the stability of the multilayer coatings. • The thin layer multilayer coating with 70 nm double-layer was found superior.

Niobium–niobium oxide multilayered coatings for corrosion protection of proton-irradiated liquid water targets for [{sup 18}F] production

Energy Technology Data Exchange (ETDEWEB)

Skliarova, Hanna, E-mail: Hanna.Skliarova@lnl.infn.it [National Institute of Nuclear Physics, Legnaro National Laboratories, Viale dell' Università, 2, 35020 Legnaro, Padua (Italy); University of Ferrara, Ferrara (Italy); Renzelli, Marco, E-mail: marco.renzelli@uniroma3.it [University of Rome “Roma TRE”, Via della Vasca Navale, 79, 00146 Rome (Italy); Azzolini, Oscar, E-mail: Oscar.Azzolini@lnl.infn.it [National Institute of Nuclear Physics, Legnaro National Laboratories, Viale dell' Università, 2, 35020 Legnaro, Padua (Italy); Felicis, Daniele de, E-mail: daniele.defelicis@uniroma3.it [University of Rome “Roma TRE”, Via della Vasca Navale, 79, 00146 Rome (Italy); Bemporad, Edoardo, E-mail: edoardo.bemporad@uniroma3.it [University of Rome “Roma TRE”, Via della Vasca Navale, 79, 00146 Rome (Italy); Johnson, Richard R., E-mail: richard.johnson@teambest.com [BEST Cyclotron Systems Inc., 8765 Ash Street Unit 7, Vancouver BC V6P 6T3 (Canada); Palmieri, Vincenzo, E-mail: Vincenzo.Palmieri@lnl.infn.it [National Institute of Nuclear Physics, Legnaro National Laboratories, Viale dell' Università, 2, 35020 Legnaro, Padua (Italy); University of Padua, Padua (Italy)

2015-09-30

Chemically inert coatings on Havar{sup ®} entrance foils of the targets for [{sup 18}F] production via proton irradiation of enriched water at pressurized conditions are needed to decrease the amount of ionic contaminants released from Havar{sup ®}. During current investigation, magnetron sputtered niobium and niobium oxide were chosen as the candidates for protective coatings because of their superior chemical resistance. Aluminated quartz substrates allowed us to verify the protection efficiency of the desirable coatings as diffusion barriers. Two modeling corrosion tests based on the extreme susceptibility of aluminum to liquid gallium and acid corrosion were applied. As far as niobium coatings obtained by magnetron sputtering are columnar, the grain boundaries provide a fast diffusion path for active species of corrosive media to penetrate and to corrode the substrate. Amorphous niobium oxide films obtained by reactive magnetron sputtering showed superior barrier properties according to the corrosion tests performed. In order to prevent degrading of brittle niobium oxide at high pressures, multilayers combining high ductility of niobium with superior diffusion barrier efficiency of niobium oxide were proposed. The intercalation of niobium oxide interlayers was proved to interrupt the columnar grain growth of niobium during sputtering, resulting in improved diffusion barrier efficiency of obtained multilayers. The thin layer multilayer coating architecture with 70 nm bi-layer thickness was found preferential because of higher thermal stability. - Highlights: • Diffusion barrier efficiency of niobium, niobium oxide and their multilayers was studied. • The intercalation of niobium oxide layers interrupted the columnar grain growth of niobium. • The bilayer architectures influenced the stability of the multilayer coatings. • The thin layer multilayer coating with 70 nm double-layer was found superior.

Microencapsulation Technology for Corrosion Mitigation by Smart Coatings

Science.gov (United States)

Buhrow, Jerry; Li, Wenyan; Jolley, Scott; Calle, Luz M.

2011-01-01

A multifunctional, smart coating for the autonomous control of corrosion is being developed based on micro-encapsulation technology. Corrosion indicators as well as corrosion inhibitors have been incorporated into microcapsules, blended into several paint systems, and tested for corrosion detection and protection effectiveness. This paper summarizes the development, optimization, and testing of microcapsules specifically designed to be incorporated into a smart coating that will deliver corrosion inhibitors to mitigate corrosion autonomously. Key words: smart coating, corrosion inhibition, microencapsulation, microcapsule, pH sensitive microcapsule, corrosion inhibitor, corrosion protection pain

Corrosion of beryllium

International Nuclear Information System (INIS)

Mueller, J.J.; Adolphson, D.R.

1987-01-01

The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

Fault-tolerant epoxy-silane coating for corrosion protection of magnesium alloy AZ31

NARCIS (Netherlands)

Lamaka, S.V.; Xue, H.B.; Meis, N.N.A.H.; Esteves, A.C.C.; Ferreira, M.G.S.

2015-01-01

In this work, a hybrid epoxy-silane coating was developed for corrosion protection of magnesium alloy AZ31. The average thickness of the film produced by dip-coating procedure was 14 µm. The adhesion strength of the epoxy-silane coating to the Mg substrate was evaluated by pull-off tests and was

The corrosion performance of microcrystalline titanium-modified 316 stainless steel

International Nuclear Information System (INIS)

Saito, N.; Searson, P.C.; Latanision, R.M.

1986-01-01

The corrosion performance of rapidly solidified (RS), consolidated RS and conventionally processed titanium-modified nuclear grade 316 stainless steel was studied. As-solidified RS foils exhibited general corrosion behavior identical to that of the conventionally processed alloy, but inferior pitting resistance, due to the presence of dendritic microsegregation. The consolidated RS alloy exhibited inferior general and pitting corrosion performance due to the detrimental effect of the prior foil boundary formed during the consolidation process. The results of immersion tests in 6% FeC1 3 .6H 2 O solution showed that pit initiation occured primarily at the prior foil boundaries in the consolidated RS alloy. Studies of sensitization were inconclusive due to preferential attack on prior foil boundaries in the consolidated RS specimens which made the determination of the degree of sensitization difficult. (author)

Investigation on corrosion resistance of metal superficially modified with alkoxy titanates

International Nuclear Information System (INIS)

Yao Kangde; Song Shizhe; Shen Ningxiang

1991-01-01

A study has been made in order to determine corrosion protection performance of alkoxy titanate modified iron in a 3% NaCl solution. The effectiveness of alkoxy titanates as corrosion retarders for chloride environments is confirmed by both stepped potential sweep technique and electrochemical impedance spectroscopy (EIS). Ion microanalysis (IMA) depth profiles are used to elucidate the corrosion inhibitive action of different alkoxy titanate. (orig.)

Marine corrosion of mild steel at Lumut, Perak

Science.gov (United States)

Ting, Ong Shiou; Potty, Narayanan Sambu; Liew, Mohd. Shahir

2012-09-01

The corrosion rate of structural steels in the adverse marine and offshore environments affects the economic interest of offshore structures since the loss of steel may have significant impact on structural safety and performance. With more emphasis to maintain existing structures in service for longer time and hence to defer replacement costs, there is increasing interest in predicting corrosion rate at a given location for a given period of exposure once the protection coating or cathodic protection is lost. The immersion depth, salinity, steel composition and water pollution will be taken into account. Various corrosion allowances are prescribed for structural members by different standards. There are no studies to determine the appropriate corrosion allowance for steel structures in marine environment in Malaysia. The objectives of the research are to determine the nature and rate of corrosion in mm/year for steel structures in marine environment. It also tries to identify whether the corrosion rate is affected by differences in the chemical composition of the steels, and microalgae. Two sets of corrosion coupons of Type 3 Steel consisting of mild steel were fabricated and immersed in seawater using steel frames. The corrosion rate of the coupon in mm/ per year is estimated based on the material weight loss with time in service. The results are compared with recommendations of the code.

Coatings for Oxidation and Hot Corrosion Protection of Disk Alloys

Science.gov (United States)

Nesbitt, Jim; Gabb, Tim; Draper, Sue; Miller, Bob; Locci, Ivan; Sudbrack, Chantal

2017-01-01

Increasing temperatures in aero gas turbines is resulting in oxidation and hot corrosion attack of turbine disks. Since disks are sensitive to low cycle fatigue (LCF), any environmental attack, and especially hot corrosion pitting, can potentially seriously degrade the life of the disk. Application of metallic coatings are one means of protecting disk alloys from this environmental attack. However, simply the presence of a metallic coating, even without environmental exposure, can degrade the LCF life of a disk alloy. Therefore, coatings must be designed which are not only resistant to oxidation and corrosion attack, but must not significantly degrade the LCF life of the alloy. Three different Ni-Cr coating compositions (29, 35.5, 45wt. Cr) were applied at two thicknesses by Plasma Enhanced Magnetron Sputtering (PEMS) to two similar Ni-based disk alloys. One coating also received a thin ZrO2 overcoat. The coated samples were also given a short oxidation exposure in a low PO2 environment to encourage chromia scale formation. Without further environmental exposure, the LCF life of the coated samples, evaluated at 760C, was less than that of uncoated samples. Hence, application of the coating alone degraded the LCF life of the disk alloy. Since shot peening is commonly employed to improve LCF life, the effect of shot peening the coated and uncoated surface was also evaluated. For all cases, shot peening improved the LCF life of the coated samples. Coated and uncoated samples were shot peened and given environmental exposures consisting of 500 hrs of oxidation followed by 50 hrs of hot corrosion, both at 760C). The high-Cr coating showed the best LCF life after the environmental exposures. Results of the LCF testing and post-test characterization of the various coatings will be presented and future research directions discussed.

General Corrosion and Localized Corrosion of the Drip Shield

Energy Technology Data Exchange (ETDEWEB)

F. Hua; K. Mon

2003-06-24

The recommended waste package (WP) design is described in BSC (2001a). The design includes a double-wall WP underneath a protective drip shield (DS) (BSC 2003a). The purpose of the process-level models developed in this report is to model dry oxidation (DOX), general corrosion (GC) and localized corrosion (LC) of the DS plate material, which is made of Ti Grade 7. The DS design also includes structural supports fabricated from Ti Grade 24. Degradation of Ti Grade 24 is not considered in this report. The DS provides protection for the waste package outer barrier (WPOB) both as a barrier to seepage water contact and a physical barrier to potential rockfall. This Model Report (MR) serves as a feed to the Integrated Waste Package Degradation Model (IWPD) analyses, and was developed in accordance with the Technical Work Plan (TWP) (BSC 2002a). The models contained in this report serve as a basis to determine whether or not the performance requirements for the DS can be met.

General Corrosion and Localized Corrosion of the Drip Shield

International Nuclear Information System (INIS)

Hua, F.; Mon, K.

2003-01-01

The recommended waste package (WP) design is described in BSC (2001a). The design includes a double-wall WP underneath a protective drip shield (DS) (BSC 2003a). The purpose of the process-level models developed in this report is to model dry oxidation (DOX), general corrosion (GC) and localized corrosion (LC) of the DS plate material, which is made of Ti Grade 7. The DS design also includes structural supports fabricated from Ti Grade 24. Degradation of Ti Grade 24 is not considered in this report. The DS provides protection for the waste package outer barrier (WPOB) both as a barrier to seepage water contact and a physical barrier to potential rockfall. This Model Report (MR) serves as a feed to the Integrated Waste Package Degradation Model (IWPD) analyses, and was developed in accordance with the Technical Work Plan (TWP) (BSC 2002a). The models contained in this report serve as a basis to determine whether or not the performance requirements for the DS can be met

A definitive criterion for cathodic protection

Energy Technology Data Exchange (ETDEWEB)

Alexander, Roger [Cathodic Protection Network International Ltd., Reading (United Kingdom)

2009-07-01

The corrosion reaction is defined using the Pourbaix Diagram and includes consideration of the pH, temperature, pressure, nobility of the metal and conductivity of the electrolyte. The passive zone can be established in a laboratory by creating a closed circuit condition in which the voltages can be measured. Natural corrosion cells occurring in simple conditions can be evaluated for the purpose of monitoring the performance of cathodic protection. Metal pipelines are complex networks of conductors submerged in electrolyte of infinitely variable qualities. The present method used to ascertain the effectiveness of cathodic protection has many inherent errors and results in costly and unpredictable corrosion failures. An electrode has been devised to define the exact electrical status of the corrosion reaction at its location. The design allows a closed circuit measurement of the corrosion current that can determine whether or not corrosion has been stopped by cathodic protection. This has allowed the development of software that can calculate the condition and corrosion status throughout a network of pipelines, using electrical circuit analysis common in the electronics industry. (author)

Effect of corrosion protective coatings on compressor blades affected by different erosive exposures

International Nuclear Information System (INIS)

Happle, T.W.

1989-01-01

It was the task of this dissertation to examine and to classify the inorganically bonded aluminum coatings with regard to their suitability as a coating for compressor blades for stationary gas turbines and aerojet engines. Industrial aluminum coatings bonded inorganically were used for the tests. Comparative examinations were done with diffusion-deposited aluminum layers as well as with aluminum layers precipitated electrolytically, and with modified inorganically bonded aluminum coatings (with additional TiN protective coating). The examination program was subdivided into two main tasks: Suitability tests and examination of corrosion fatigue. The suitability tests covered corrosion examinations (with salt spray and intermittent immersion tests), electrochemically controlled corrosion assessments (pitting corrosion behavior) and erosion assessments (erosive and abrasive wear tests). Experimental material was mainly the commercial compressor blade steel X20Cr13, and sample tests were carried out with the higher-strength steel X10CrNiMoV12 2 2. For the practical examination of the erosion resistance of the aluminum coatings, it was required to develop an erosion testing method. It was designed as an erosive and abrasive wear testing method with solid-face fluidized bed. The testing method makes it possible to pre-set all relevant quantities which influence the erosive and abrasive wear. (orig./MM) [de

Study on the Synthesis and Corrosion Inhibition Performance of Mannich-Modified Imidazoline

Directory of Open Access Journals (Sweden)

Xiangjun Kong

2016-07-01

Full Text Available A novel Mannich-modified imidazoline (MMI as cationic emulsifier was synthesised for corrosion harm reduction, through three steps — acylation, cyclization, and Mannich reaction. The surface activity was characterized by determination of surface tensions and critical micelle concentration (CMC. The corrosion inhibition performance of five types of steels in the simulated corrosion solution in the presence of the MMI was investigated by static weight loss tests. The results showed that the MMI had good surface activities, with CMC of 19.8 μg g−1 and surface tension of 36.4 mN m−1. The corrosion test results indicated that the corrosion rates of different materials were decreased significantly, and degrees of corrosion inhibition were always higher than 80.0 %. The main inhibition mechanism was most likely due to the adsorption of the corrosion inhibitor on the steel surface, leading to the prevention of corrosion medium from the metal surface.

Nanocontainer-based corrosion sensing coating

International Nuclear Information System (INIS)

Maia, F; Tedim, J; Bastos, A C; Ferreira, M G S; Zheludkevich, M L

2013-01-01

The present paper reports on the development of new sensing active coating on the basis of nanocontainers containing pH-indicating agent. The coating is able to detect active corrosion processes on different metallic substrates. The corrosion detection functionality based on the local colour change in active cathodic zones results from the interaction of hydroxide ions with phenolphthalein encapsulated in mesoporous nanocontainers which function as sensing nanoreactors. The mesoporous silica nanocontainers are synthesized and loaded with pH indicator phenolphthalein in a one-stage process. The resulting system is mesoporous, which together with bulkiness of the indicator molecules limits their leaching. At the same time, penetration of water molecules and ions inside the container is still possible, allowing encapsulated phenolphthalein to be sensitive to the pH in the surrounding environment and outperforming systems when an indicator is directly dispersed in the coating layer. The performed tests demonstrate the pH sensitivity of the developed nanocontainers being dispersed in aqueous solutions. The corrosion sensing functionality of the protective coatings with nanocontainers are proven for aluminium- and magnesium-based metallic substrates. As a result, the developed nanocontainers show high potential to be used in a new generation of active protective coatings with corrosion-sensing coatings. (paper)

A Multifunctional Smart Coating for Autonomous Corrosion Control

Science.gov (United States)

Calle, Luz Marina; Buhrow, Jerry W.; Jolley, Scott T.

2012-01-01

Corrosion is a destructive process that often causes failure in metallic components and structures. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to control it. The multi-functionality of the coating is based on micro-encapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of other existing microcapsules designs, the corrosion controlled release function that allows the delivery of corrosion indicators and inhibitors on demand only when and where needed. Corrosion indicators as well as corrosion inhibitors have been incorporated into microcapsules, blended into several paint systems, and tested for corrosion detection and protection efficacy. This

Development of improved lacv-30 propeller blade coatings for protection against sand and rain erosion and marine environment corrosion. Final report 4 Jan 1982-4 Mar 1983

Energy Technology Data Exchange (ETDEWEB)

Malone, G.A.

1983-05-10

An investigation was conducted of candidate systems offering potential erosion and corrosion protection when applied as coatings to Aluminum 7075 alloy propeller blades used to propel air cushioned vehicles operating in severe environments. This work focused on (1) special hard anodized and (2) hard nickel electroplated coatings as candidate protective systems with sand/rain erosion testing to evaluate their merits. Attributes of the coating systems developed and studied included: For (1) Ways and means to produce and control deposit hardness for optimum erosion resistance, methods of bonding to blades for high integrity adhesion, and inclusion of sacrificial corrosion protection electroplates in the coating systems (zinc and zinc-nickel alloy). For (2) Incorporation of dry film lubricant systems on sealed hardcoats of various anodic coating thicknesses to enhance erosion performance. Study results indicated that anodized coatings did not provide suitable erosion protection to Aluminum 7075 in sand/rain environments, even with dry film lubricant supplemental films. Electroplated hard nickel coatings, Vickers hardnesses in the range of 380 to 440, appeared better for combined sand/rain erosion resistance based on comparisons with prior work. Dilute phosphoric anodizing the aluminum substrates led to excellent bonds and improved corrosion resistance when subsequently plated with ductile nickel from a low pH bath, followed by hard nickel electroplate.

Corrosion principles and surface modification

International Nuclear Information System (INIS)

Kruger, J.

1982-01-01

This chapter examines the important strategies provided by the newer ideas of corrosion science and engineering that surface modification techniques must utilize to help prevent corrosion, especially the most damaging kind of aqueous corrosion, localized corrosion. Provides a brief introduction to the principles underlying the phenomenon of corrosion in order to use them to discuss surface modification strategies to combat corrosion. Discusses the electrochemistry of corrosion; the thermodynamics of corrosion; the kinetics of corrosion; thermodynamic strategies; and kinetic strategies (formation of more protective passive films; resistance to breakdown; ductility; repassivation)

Protection of copper surface with phytic acid against corrosion in chloride solution.

Science.gov (United States)

Peca, Dunja; Pihlar, Boris; Ingrid, Milošev

2014-01-01

Phytic acid (inositol hexaphosphate) was tested as a corrosion inhibitor for copper in 3% sodium chloride. Phytic acid is a natural compound derived from plants, it is not toxic and can be considered as a green inhibitor. Electrochemical methods of linear polarization and potentiodynamic polarization were used to study the electrochemical behaviour and evaluate the inhibition effectiveness. To obtain the optimal corrosion protection the following experimental conditions were investigated: effect of surface pre-treatment (abrasion and three procedures of surface roughening), pre-formation of the layer of phytic acid, time of immersion and concentration of phytic acid. To evaluate the surface pre-treatment procedures the surface roughness and contact angle were measured. Optimal conditions for formation of phytic layer were selected resulting in the inhibition effectiveness of nearly 80%. Morphology and composition of the layer were further studied by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy. The layer of phytic acid with thickness in the nanometer range homogeneously covers the copper surface. The obtained results show that this natural compound can be used as a mildly effective corrosion inhibitor for copper in chloride solution.

Corrosion of several components of the in-situ test performed in a deep geological granite disposal site

International Nuclear Information System (INIS)

Madina, Virginia; Azkarate, Inaki; Insausti, Mikel

2004-01-01

The corrosion damage experienced by different components in a deep geological disposal in a granite formation has been analysed. This in-situ test is part of the Full-scale Engineered Barriers EXperiment project (FEBEX) carried out in Grimsel (Switzerland). Two heaters, simulating the canister and the heat generated, were installed horizontally inside the guide tubes or liners and surrounded by highly compacted bentonite blocks. Coupons of several candidate metals for manufacturing HLW containers were introduced in these bentonite blocks, as well as sensors in order to monitor different physicochemical parameters during the test. The in- situ test began in July 1996 and in June 2002 one of the heaters, a section of the liner, several corrosion coupons and four sensors were extracted. The studied heater is a carbon steel cylinder with welded lids, with a wall thickness of 100 mm and 4.54 m long. The liner consists of a perforated carbon steel tube, 970 mm in diameter and 15 mm thick. Corrosion coupons were made of carbon steel, stainless steel, titanium, copper and cupronickel alloys. Two extensometer type sensors with an outer protection tube made of austenitic stainless steel were also analysed. Visual inspection of the above mentioned components, optical and scanning electron microscope study, together with EDS and XRD analyses of corrosion products, have been performed in order to analyse the corrosion suffered by these components. This has been complemented with the chemical and microbiological characterisation of bentonite samples. Results obtained in the study indicate a slight generalised corrosion for the heater, liner and corrosion coupons. The low humidity content of the bentonite surrounding the liner and the corrosion coupons, is the responsible of this practical absence of corrosion. The sensors studied show, however, an important corrosion damage. The sulphur rich corrosion products, the presence of Sulphate Reducing Bacteria (SRB) in the bentonite

Cathodic corrosion protection in a gas distribution grid. Operational experience in five years of operation; Kathodischer Korrosionsschutz in einem Gasverteilungsnetz. Betriebserfahrung nach fuenf Jahren

Energy Technology Data Exchange (ETDEWEB)

Poka, Werner [Stadtwerke Straubing (Germany); Gaugler, Hans; Steiger, Oliver [Stadtwerke Muenchen (Germany)

2011-07-01

In late 2001, Stadtwerke Straubing in Bavaria decided on cathodic corrosion protection of the Straubing low-pressure grid, with about 120 km of steel pipes. Planning started in early 2002 in cooperation with Stadtwerke Munich (SWM). Three years later, in December 2005, the last of the 25 grid sections was integrated in the cathodic corrosion protection system. This was followed by two years of monitoring, documentation, and measurements. The effectiveness of the cathodic corrosion protection system was proved for the whole low-pressure grid. Cost was reduced and availability enhanced. The project is discussed in detail, including economic efficiency, leak frequency and condition monitoring on the basis of measurements.

Lithium salts as leachable corrosion inhibitors and potential replacement for hexavalent chromium in organic coatings for the protection of aluminum alloys

NARCIS (Netherlands)

Visser, P; Liu, Y; Terryn, H.A.; Mol, J.M.C.

2016-01-01

Lithium salts are being investigated as leachable corrosion inhibitor and potential replacement for hexavalent chromium in organic coatings. Model coatings loaded with lithium carbonate or lithium oxalate demonstrated active corrosion inhibition and the formation of a protective layer in a

The applicability of alkaline-resistant glass fiber in cement mortar of road pavement: Corrosion mechanism and performance analysis

Directory of Open Access Journals (Sweden)

Qin Xiaochun

2017-11-01

Full Text Available The main technical requirements of road pavement concrete are high flexural strength and fatigue durability. Adding glass fiber into concrete could greatly increase flexural strength and wearing resistance of concrete. However, glass fiber has the great potential of corrosion during the cement hydration, which will directly affect the long-term performance and strength stability. In this paper, accelerated corrosion experiments have been done to find out the corrosion mechanism and property of alkali-resistant glass fiber in cement mortar. The applicability and practicability of alkaline-resistant glass fiber in road concrete have been illustrated in the analysis of flexural strength changing trend of cement mortar mixed with different proportions of activated additives to protect the corrosion of glass fiber by cement mortar. The results have shown that a 30% addition of fly ash or 10% addition of silica fume to cement matrix could effectively improve the corrosion resistance of alkali-resistant glass fiber. The optimal mixing amount of alkali-resistant glass fiber should be about 1.0 kg/m3 in consideration of ensuring the compressive strength of reinforced concrete in road pavement. The closest-packing method has been adopted in the mixture ratio design of alkali-resistant glass fiber reinforced concrete, not only to reduce the alkalinity of the cement matrix through large amount addition of activated additives but also to greatly enhance the flexural performance of concrete with the split pressure ratio improvement of 12.5–16.7%. The results suggested a prosperous application prospect for alkaline-resistant glass fiber reinforced concrete in road pavement.

Corrosion inhibition performance of imidazolium ionic liquids and their influence on surface ferrous carbonate layer formation

Science.gov (United States)

Yang, Dongrui

Corrosion inhibitors as effective anti-corrosion applications were widely studied and drawn much attention in both academe and industrial area. In this work, a systematic work, including inhibitors selection, anti-corrosion property and characterization, influence on scale formation, testing system design and so on, were reported. The corrosion inhibition performance of four imidazolium ionic liquids in carbon dioxide saturated NaCl solution was investigated by using electrochemical and surface analysis technologies. The four compounds are 1-ethyl-3-methylimidazolium chloride (a), 1-butyl-3-methylimidazolium chloride (b), 1-hexyl-3-methylimidazolium chloride (c), 1-decyl-3-methylimidazolium chloride (d). Under the testing conditions, compound d showed the highest inhibition efficiency and selected as the main object of further study. As a selected representative formula, 1-decyl-3-methylimidazolium chloride was studied in detail about its corrosion inhibition performance on mild steel in carbon dioxide saturated NaCl brine at pH 3.8 and 6.8. Electrochemical and surface analysis techniques were used to characterize the specimen corrosion process during the immersion in the blank and inhibiting solutions. The precorrosion of specimen surface showed significant and different influences on the anti-corrosion property of DMICL at pH 3.8 and 6.8. The corrosion inhibition efficiency (IE) was calculated based on parameters obtained from electrochemical techniques; the achieved IE was higher than 98% at the 25th hour for the steel with a well-polished surface at pH 3.8. The fitting parameters obtained from electrochemical data helped to account for the interfacial changes. As proved in previous research, 1-decyl-3-methylimidazolium chloride could be used as good corrosion inhibitors under certain conditions. However, under other conditions, such chemicals, as well as other species in oil transporting system, could be a factor influencing the evolution of protective surface

Anticorrosion protection of uranium

Energy Technology Data Exchange (ETDEWEB)

Goncharov, Ivan D.; Kazakovskaya, Tatiana; Tukmakov, Victor; Shapovalov, Vyacheslav [Russian Federal Nuclear Center-VNIIEF, 37, Mira Ave., RU-607190 Sarov (Nizhnii Gorod), 010450 (Russian Federation)

2004-07-01

Uranium in atmospheric conditions is non-stable. Sloughing products are being generated on its surface during storage or use. These corrosion products make many difficulties because of necessity to provide personnel safety. Besides, uranium corrosion may cause damage in parts. The first works devoted to uranium corrosion were performed in the framework of the USA Manhattan Project in the early forties of last century. Various methods of uranium protection were investigated, among them the galvanic one was the most studied. Later on the galvanic technology was patented. The works on this problem remains urgent up to the present time. In Russia, many methods of uranium corrosion protection, mainly against atmospheric corrosion, were tried on. In particular, such methods as diffusion zinc and paint coating were investigated. In the first case, a complex intermetallic U-Zn compound was formed but its protection was not reliable enough, this protection system was inconvenient and uncertain and that is why an additional paint coating was necessary. In the case of paint coatings another problem appeared. It was necessary to find such a coating where gas-permeability would prevail over water-permeability. Otherwise significant uranium corrosion occurs. This circumstance together with low mechanical resistance of paint coatings does not allow to use paint coating for long-term protection of uranium. Currently, there are following methods of uranium protection: ion-plasma, galvanic and thermo-vacuum annealing. These are described in this paper. In the end the issue of corrosion protection in reactor core zones is addressed. Here the greatest difficulties are caused when enriched uranium heated up to 500 deg. C needs anticorrosion protection. In this case various metal coatings are not reliable because of brittle inter-metallide formation. The reliable protection may be provided only up to the temperature plus 400 - 500 deg. C with the help of galvanic copper coating since

Anticorrosion protection of uranium

International Nuclear Information System (INIS)

Goncharov, Ivan D.; Kazakovskaya, Tatiana; Tukmakov, Victor; Shapovalov, Vyacheslav

2004-01-01

Uranium in atmospheric conditions is non-stable. Sloughing products are being generated on its surface during storage or use. These corrosion products make many difficulties because of necessity to provide personnel safety. Besides, uranium corrosion may cause damage in parts. The first works devoted to uranium corrosion were performed in the framework of the USA Manhattan Project in the early forties of last century. Various methods of uranium protection were investigated, among them the galvanic one was the most studied. Later on the galvanic technology was patented. The works on this problem remains urgent up to the present time. In Russia, many methods of uranium corrosion protection, mainly against atmospheric corrosion, were tried on. In particular, such methods as diffusion zinc and paint coating were investigated. In the first case, a complex intermetallic U-Zn compound was formed but its protection was not reliable enough, this protection system was inconvenient and uncertain and that is why an additional paint coating was necessary. In the case of paint coatings another problem appeared. It was necessary to find such a coating where gas-permeability would prevail over water-permeability. Otherwise significant uranium corrosion occurs. This circumstance together with low mechanical resistance of paint coatings does not allow to use paint coating for long-term protection of uranium. Currently, there are following methods of uranium protection: ion-plasma, galvanic and thermo-vacuum annealing. These are described in this paper. In the end the issue of corrosion protection in reactor core zones is addressed. Here the greatest difficulties are caused when enriched uranium heated up to 500 deg. C needs anticorrosion protection. In this case various metal coatings are not reliable because of brittle inter-metallide formation. The reliable protection may be provided only up to the temperature plus 400 - 500 deg. C with the help of galvanic copper coating since

Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

Energy Technology Data Exchange (ETDEWEB)

He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua, E-mail: lihua@nimte.ac.cn

2015-03-30

Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

International Nuclear Information System (INIS)

He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua

2015-01-01

Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings

Dictionary corrosion and corrosion control. English-German/German-English. Fachwoerterbuch Korrosion und Korrosionsschutz. Englisch-Deutsch/Deutsch-Englisch

Energy Technology Data Exchange (ETDEWEB)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods.

Yttrium 3-(4-nitrophenyl)-2-propenoate used as inhibitor against copper alloy corrosion in 0.1 M NaCl solution

International Nuclear Information System (INIS)

Nam, Nguyen Dang; Thang, Vo Quoc; Hoai, Nguyen To; Hien, Pham Van

2016-01-01

Highlights: • Yttrium 3-(4-nitrophenyl)-2-propenoate has been studied as an effective corrosion inhibitor for copper. • A high inhibition performance is attributed to the forming protective inhibiting deposits. • Yttrium 3-(4-nitrophenyl)-2-propenoate mitigates corrosion by promoting random distribution of minor anodes. - Abstract: Yttrium 3-(4-nitrophenyl)-2-propenoate has been studied as an effective corrosion inhibitor for copper alloy in 0.1 M chloride solution. The results show that the surface of copper alloy coupons exposed to solutions containing 0.45 mM yttrium 3-(4-nitrophenyl)-2-propenoate had no signs of corrosion attack due to protective film formation, whereas the surface of copper alloy coupons exposed to non-inhibitor and lower concentrations of yttrium 3-(4-nitrophenyl)-2-propenoate containing solutions were severely corroded. A high inhibition performance is attributed to the forming protective inhibiting deposits that slow down the electrochemical corrosion reactions and mitigate corrosion by promoting random distribution of minor anodes.

Cathodic corrosion protection for the inside areas of metallic plants (KKS-I); Kathodischer Korrosionsschutz fuer die Innenflaechen von metallischen Anlagen (KKS-I)

Energy Technology Data Exchange (ETDEWEB)

Tenzer, Norbert [TZ-International Corrosion Consulting, Hagen (Germany)

2012-07-01

Cathodic corrosion protection for the inside areas of metallic plants (KKS-I) is a worldwide used technology in order to afford a safe protection of metallic plans against corrosion. This technology is used for plants in the treatment and storage of drinking water, for containers and reaction vessels in the chemical industry, for plants in the oil and gas industry as well as for containers and large-dimension pipelines containing seawater for the cooling of air liquefaction plants, power plants and seawater desalination plants, for examples. Furthermore, there exist further special applications for wastewater systems and biogas plants. The general description of the KKS-I shall supply the information to the operators of appropriate plants, that the cathodic corrosion protection also offers a wide range of applications for the protection of the inside areas of the plants against corrosion. Beside the previously mentioned standard areas of application there exist manifold further possibilities of application for metallic plants. It has to be emphasized that there are application possibilities not only for unalloyed or low alloy steels but also for stainless steels, aluminium, lead, copper, titanium and zinc. The regulation DIN EN 12499 firstly edited in 2003 contains the fundamentals, areas of application and specifications.

A new approach for enhancement of the corrosion protection properties and interfacial adhesion bonds between the epoxy coating and steel substrate through surface treatment by covalently modified amino functionalized graphene oxide film

International Nuclear Information System (INIS)

Parhizkar, N.; Shahrabi, T.; Ramezanzadeh, B.

2017-01-01

Highlights: •The steel substrate was treated by a covalently modified amino functionalized graphene oxide (fGO) film. •Deposition of fGO film at the interface of steel and epoxy could effectively improve the adhesion strength and corrosion protection properties. •More stable and stronger interfacial bonds was obtained when treating the interface by fGO film. -- Abstract: This study introduces a novel surface treatment approach of steel substrate by covalent modification of graphene oxide (fGO) nanosheets with 3-aminopropyltriethoxysilane to improve the adhesion and corrosion protection properties of an epoxy coating. The effect of fGO film on the epoxy coating performance was studied by field-emission scanning electron microscopy (FE-SEM), X-Ray photoelectron spectroscopy (XPS), electrochemical impedance spectroscopy (EIS), Pull-off adhesion, salt spray and cathodic delamination tests. Results revealed that deposition of fGO film on steel surface can effectively improve the adhesion strength and corrosion protection properties and reduce the cathodic delamination rate of the epoxy coating.

Protection of a PWR nuclear power stations against corrosion using hydrogen molecules to capture oxygen molecules

International Nuclear Information System (INIS)

Nahili, M.

2004-01-01

A protection method for the primary loops metals of nuclear power plants from corrosion was investigated. Hydrogen molecules were added to the primary circuit to eliminate oxygen molecules produced by radiolysis of coolant at the reactor core. The hydrogen molecules were produced by electrolyses of water and then added when the coolant water was passing through the primary coolant circuit. Thermodynamical process and the protection methods from corrosion were discussed, the discussion emphasized on the removal of oxygen molecules as one of the protection methods, and compared with other methods. The amount of hydrogen molecules needed for complete removal of oxygen was estimated in two cases: in the case without passing the water through the oxygen removal system, and in the case of passing water through the system. A pressurized water reactor VVER was chosen to be investigated in this study. The amount of hydrogen molecules was estimated so as to eliminate completely the oxygen molecules from coolant water. The estimated value was found to be less than the permissible range for coolant water for such type of reactors. A simulation study for interaction mechanism between hydrogen and oxygen molecules as water flowing in a tube similar to that of coolant water was performed with different water flow velocities. The interaction between the molecules of hydrogen and oxygen was described. The gas diffusion at the surface of the tube was found to play a major role in the interaction. A mathematical model was found to give full description of the change of oxygen concentration through the tube, as well as, to calculate the length of the tube where the concentration of oxygen reduced to few order of magnitude. (Author)

Microbiological corrosion of metals

International Nuclear Information System (INIS)

Vladislavlev, V.V.

1992-01-01

Problems is considered of development of the microbiological corrosion of the NPP equipment. The main attention is paid to the selective character of microbiological corrosion in zones of welded joints of austenitic steels. It is noted that the presence of technological defects promotes growth of corrosional damages. Methods for microbiological corrosion protection are discussed

Ni-P/Zn-Ni compositionally modulated multilayer coatings - Part 2: Corrosion and protection mechanisms

Science.gov (United States)

Bahadormanesh, Behrouz; Ghorbani, Mohammad

2018-06-01

The Ni-P/Zn-Ni compositionally modulated multilayer coatings CMMCs were electrodeposited from a single bath by switching the deposition current density. The corrosion resistance of the deposits was studied and compared with that of monolayers of Ni-P and Zn-Ni alloys via Tafel polarization, EIS and salt spray tests. Characterization of corrosion products by means of EDS and XRD revealed more details from the corrosion mechanism of the monolayers and multilayers. The corrosion current density of Ni-P/Zn-Ni CMMCs were around one tenth of Zn-Ni monolayer. The CMMC with incomplete layers performed lower polarization resistance and higher corrosion current density compared to the CMMC with complete layers. The electrical circuit that was proposed for modeling the corrosion process based on the EIS spectrum, proved that layering reduces the porosity and consequently improves the barrier properties. Although, layering of Zn-Ni layers with Ni-P deposits increased the time to red rust in salt spray test, the time for white rust formation decreased. The corrosion mechanism of both Zn-Ni and Ni-P (containing small amount of Zn) was preferential dissolution of Zn and the corrosion products were comprised of mainly Zn hydroxychloride and Zn hydroxycarbonate. Also, Ni and P did not take part in the corrosion products. Based on the electrochemical character of the layers and the morphology of the corroded surface, the corrosion mechanism of multilayers was discussed.

Corrosion Control in the Aerospace Industry

Science.gov (United States)

Calle, Luz Marina; Li, Wenyan; Buhrow, Jerry W.; Johnsey, Marissa N.

2016-01-01

Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it..

Corrosion protection and improved cytocompatibility of biodegradable polymeric layer-by-layer coatings on AZ31 magnesium alloys.

Science.gov (United States)

Ostrowski, Nicole; Lee, Boeun; Enick, Nathan; Carlson, Benjamin; Kunjukunju, Sangeetha; Roy, Abhijit; Kumta, Prashant N

2013-11-01

Composite coatings of electrostatically assembled layer-by-layer anionic and cationic polymers combined with an Mg(OH)2 surface treatment serve to provide a protective coating on AZ31 magnesium alloy substrates. These ceramic conversion coating and layer-by-layer polymeric coating combinations reduced the initial and long-term corrosion progression of the AZ31 alloy. X-ray diffraction and Fourier transform infrared spectroscopy confirmed the successful application of coatings. Potentiostatic polarization tests indicate improved initial corrosion resistance. Hydrogen evolution measurements over a 2 week period and magnesium ion levels over a 1 week period indicate longer range corrosion protection and retention of the Mg(OH)2 passivation layer in comparison to the uncoated substrates. Live/dead staining and DNA quantification were used as measures of biocompatibility and proliferation while actin staining and scanning electron microscopy were used to observe the cellular morphology and integration with the coated substrates. The coatings simultaneously provided improved biocompatibility, cellular adhesion and proliferation in comparison to the uncoated alloy surface utilizing both murine pre-osteoblast MC3T3 cells and human mesenchymal stem cells. The implementation of such coatings on magnesium alloy implants could serve to improve the corrosion resistance and cellular integration of these implants with the native tissue while delivering vital drugs or biological elements to the site of implantation. Copyright © 2013. Published by Elsevier Ltd.

Makeup water system performance and impact on PWR steam generator corrosion

International Nuclear Information System (INIS)

Bell, M.J.; Sawocha, S.G.; Smith, L.A.

1984-01-01

The object of this EPRI-funded project was to assess the possible relation of pressurized water reactor (PWR) steam generator corrosion at fresh water sites to makeup water impurity ingress. Makeup water system design, operation and performance reviews were based on site visits, plant design documents, performance records and grab sample analyses. Design features were assessed in terms of their effect on makeup system performance. Attempts were made to correlate the makeup plant source water, system design characteristics, and typical makeup water qualities to steam generator corrosion observations, particularly intergranular attack (IGA). Direct correlations were not made since many variables are involved in the corrosion process and in the case of IGA, the variables have not been clearly established. However, the study did demonstrate that makeup systems can be a significant source of contaminants that are suspected to lead to both IGA and denting. Additionally, it was noted that typical makeup system performance with respect to organic removal was not good. The role of organics in steam generator damage has not been quantified and may deserve further study

Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation

Science.gov (United States)

Gąsiorek, Jolanta; Babiarczuk, Bartosz; Kaleta, Jerzy; Jones, Walis; Krzak, Justyna

2018-01-01

Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented. PMID:29373540

Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation.

Science.gov (United States)

Gąsiorek, Jolanta; Szczurek, Anna; Babiarczuk, Bartosz; Kaleta, Jerzy; Jones, Walis; Krzak, Justyna

2018-01-26

Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented.

Corrosion characteristics of DMR-1700 steel and comparison with different steels in marine environment

International Nuclear Information System (INIS)

Gurrappa, I.; Malakondaiah, G.

2005-01-01

In the present paper, a systematic corrosion study has been carried out on DMR-1700 steel to understand the protective nature of oxide scale that forms on its surface under marine environmental conditions. Further, the studies related to oxide scales as well as pitting and crevice corrosion resistance of both stainless steels and widely used low alloy steel EN24 in marine environment have been studied for comparison purpose. The surface morphologies of corroded steels have been observed under scanning electron microscope (SEM) in order to understand the nature of corrosion. A high performance protective coating that has been developed for protection of low alloy steels DMR-1700 and EN24 against corrosion is presented after stressing the importance of surface engineering in enhancing the life of steels. Based on the studies with different techniques, DMR-1700 steel has been recommended for manufacture of components used in aerospace systems in association with appropriate protective coating for improving their efficiency

Corrosion Protection of Aluminum

Science.gov (United States)

Dalrymple, R. S.; Nelson, W. B.

1963-07-01

Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

Localized corrosion of high performance metal alloys in an acid/salt environment

Science.gov (United States)

Macdowell, L. G.; Ontiveros, C.

1991-01-01

Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

Research on atmospheric corrosion of steel using synchrotron radiation

International Nuclear Information System (INIS)

Yamashita, M.; Uchida, H.; Konishi, H.; Mizuki, J.

2004-01-01

Correlation between local structure around Cr in the protective rust layer on weathering steel and protective performance of the rust layer is presented as an example of corrosion research using synchrotron radiation which has recently been applied in various research fields as a useful tool. In addition, in situ observation of initial process of rust formation on steel is also mentioned. It was pointed out by considering the X-ray absorption fine structure spectra that the nanostructure of the protective rust layer on weathering steel primarily comprises of small Cr-goethite crystals containing surface adsorbed and/or intergranular CrO x 3-2X complex anions. This CrO x 3-2X explains the protective performance of the rust layer originated by dense aggregation of fine crystals with cation selectivity of the Cr-goethite. It is very advantageous to employ white X-rays for in situ observation of rusting process of a carbon steel covered with electrolyte thin films because rust structure might change very quickly. This in situ observation revealed the effect of ion species on the change in rust phase during wet/dry repeating. It can be said that application of synchrotron radiation on corrosion research is so useful to understand the nanostructure of surface oxides which closely relate to corrosion behavior of metals and alloys. (author)

Microencapsulation of Self Healing Agents for Corrosion Control Coatings

Science.gov (United States)

Jolley, S. T.; Li, W.; Buhrow, J. W.; Calle, L. M.

2011-01-01

Corrosion, the environmentally induced degradation of materials, is a very costly problem that has a major impact on the global economy. Results from a 2-year breakthrough study released in 2002 by the U.S. Federal Highway Administration (FHWA) showed that the total annual estimated direct cost associated with metallic corrosion in nearly every U.S. industry sector was a staggering $276 billion, approximately 3.1% of the nation's Gross Domestic Product (GOP). Corrosion protective coatings are widely used to protect metallic structures from the detrimental effects of corrosion but their effectiveness can be seriously compromised by mechanical damage, such as a scratch, that exposes the metallic substrate. The incorporation of a self healing mechanism into a corrosion control coating would have the potential to significantly increase its effectiveness and useful lifetime. This paper describes work performed to incorporate a number of microcapsule-based self healing systems into corrosion control coatings. The work includes the preparation and evaluation of self-healing systems based on curable epoxy, acrylate, and siloxane resins, as well as, microencapsulated systems based on passive, solvent born, healing agent delivery. The synthesis and optimization of microcapsule-based self healing systems for thin coating (less than 100 micron) will be presented.

Effective corrosion protection of AA6061 aluminum alloy by sputtered Al-Ce coatings

International Nuclear Information System (INIS)

Dominguez-Crespo, M.A.; Torres-Huerta, A.M.; Rodil, S.E.; Ramirez-Meneses, E.; Suarez-Velazquez, G.G.; Hernandez-Perez, M.A.

2009-01-01

Al-Ce coatings were deposited on silicon and AA6061 aluminum alloy substrates by DC magnetron sputtering using aluminum in combination with pure cerium targets. The materials were characterized by X-ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and electrochemical impedance spectroscopy (EIS) in order to consider their application as high corrosion resistance coatings. The corrosion behavior of the films was studied using a NaCl aqueous solution (3.5 wt%). As for the characterization results, an apparent amorphous phase of aluminum oxide with small cerium compounds embedded in the matrix was detected by the X-ray diffraction patterns and HRTEM on the deposited films at 200 W and 4 Pa. At these conditions, AFM and SEM images evidenced crack-free coatings with low-roughness nanometric structures and columnar growth. EIS and Tafel results converged to indicate an inhibition of the corrosion reactions. The film displayed good stability in the aggressive medium and after 1 day of exposure underwent very little degradation. The variations in the impedance and Tafel characteristics were found to occur as a function of cerium content, which provokes important changes in the film protective properties.

Effective corrosion protection of AA6061 aluminum alloy by sputtered Al-Ce coatings

Energy Technology Data Exchange (ETDEWEB)

Dominguez-Crespo, M.A., E-mail: mdominguezc@ipn.m [Instituto Politecnico Nacional, GIPMAT CICATA-Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Torres-Huerta, A.M. [Instituto Politecnico Nacional, GIPMAT CICATA-Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Rodil, S.E. [Instituto de Investigacion en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, Ciudad Universitaria, Del. Coyoacan, C.P. 04510 Mexico, D.F. (Mexico); Ramirez-Meneses, E. [Instituto Politecnico Nacional, GIPMAT CICATA-Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Suarez-Velazquez, G.G. [Alumna del PTA del CICATA-Altamira IPN, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Hernandez-Perez, M.A. [Instituto Politecnico Nacional, ESIQIE, C.P. 07738 Mexico, D.F. (Mexico)

2009-12-30

Al-Ce coatings were deposited on silicon and AA6061 aluminum alloy substrates by DC magnetron sputtering using aluminum in combination with pure cerium targets. The materials were characterized by X-ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and electrochemical impedance spectroscopy (EIS) in order to consider their application as high corrosion resistance coatings. The corrosion behavior of the films was studied using a NaCl aqueous solution (3.5 wt%). As for the characterization results, an apparent amorphous phase of aluminum oxide with small cerium compounds embedded in the matrix was detected by the X-ray diffraction patterns and HRTEM on the deposited films at 200 W and 4 Pa. At these conditions, AFM and SEM images evidenced crack-free coatings with low-roughness nanometric structures and columnar growth. EIS and Tafel results converged to indicate an inhibition of the corrosion reactions. The film displayed good stability in the aggressive medium and after 1 day of exposure underwent very little degradation. The variations in the impedance and Tafel characteristics were found to occur as a function of cerium content, which provokes important changes in the film protective properties.

Synthesis of Dipeptide Benzoylalanylglycine Methyl Ester and Corrosion Inhibitor Evaluation by Tafel Equation

International Nuclear Information System (INIS)

Abdurrahman, J.; Wahyuningrum, D.; Achmad, S.; Bundjali, B.

2011-01-01

Corrosion is one of the major problems in petroleum mining and processing industry. The pipelines used to transport crude oil from reservoir to the processing installation were made from carbon steel that is susceptible towards corrosion. One of the best methods to prevent corrosion that occurred at the inner parts of carbon steel pipelines is to use organic corrosion inhibitor. One of the potent organic corrosion inhibitors is amino acids derivatives. In this study, dipeptide compound namely benzoylalanylglycine methyl ester and benzoylalanylglycine have been synthesized. The structure elucidation of the products was performed by IR, MS and NMR spectroscopy. The determination of corrosion inhibition activity utilized the Tafel method. The corrosion inhibition efficiency of glycine methyl ester, benzoyl alanine, dipeptide benzoylalanylglycine methyl ester and dipeptide benzoylalanylglycine were 63.34 %, 35.86 %, 68.40 % and 27.72 %, respectively. These results showed that the formation of dipeptide benzoylalanylglycine methyl ester, derived from carboxylic protected glycine and amine protected alanine, increased the corrosion inhibition activity due to the loss of acidity center in the structure of glycine and L-alanine that would induce the corrosive environment towards carbon steel. (author)

Fabrication of multifunctional CaP-TC composite coatings and the corrosion protection they provide for magnesium alloys.

Science.gov (United States)

Tan, Cui; Zhang, Xiaoxu; Li, Qing

2017-08-28

Two major problems with magnesium (Mg) alloy biomaterials are the poor corrosion resistance and infection associated with implantation. In this study, a novel calcium phosphate (CaP)/tetracycline (TC) composite coating for Mg implants that can both improve the corrosion resistance of Mg and release a drug in a durable way is reported. Scanning electron microscope (SEM) images showed that TC additives make the CaP coating more compact and uniform. Electrochemical tests indicated CaP/TC coatings can provide excellent corrosion protection for Mg alloy substrates. Besides, TC additives can also provide effective prevention of bone infection and inflammation due to its broad-spectrum antibacterial properties. The one-step hydrothermal process reported here greatly simplified the multi-step fabrication of smart coatings reported previously.

A Survey of Corrosion and Conditions of Corrosion Protection Systems in Civil Works Structures of the U.S. Army Corps of Engineers

Science.gov (United States)

2014-09-01

corrosion: coatings and cathodic protection (CP). Coatings consist of paints, epoxies, enamels , metalizing, and other coatings. CP is a chem- ical means...environmental factors such as water quality and resistivity. One of the major problems associated with lock gates is structural cracking in the...One of the problems described by Mr. Davis is fatigue crack growth resulting from the poor welding usually associated with stress risers and

Evaluation of self-healing ability in protective coatings modified with combinations of layered double hydroxides and cerium molibdate nanocontainers filled with corrosion inhibitors

International Nuclear Information System (INIS)

Montemor, M.F.; Snihirova, D.V.; Taryba, M.G.; Lamaka, S.V.; Kartsonakis, I.A.; Balaskas, A.C.; Kordas, G.C.; Tedim, J.; Kuznetsova, A.; Zheludkevich, M.L.; Ferreira, M.G.S.

2012-01-01

Nowadays, there is a strong demand on the search of thinner, but more effective organic coatings for corrosion protection of metallic substrates, like galvanised steel, used in the automotive industry. In order to guarantee effective corrosion protection of these coatings, and because chromate-based pigments cannot be used, one of the most attractive strategies consists on the modification of the organic matrix with nano-additives filled with corrosion inhibitors, which can be released to the active sites. In this work, two different nano-additives are explored as potential self-healing materials for the development of active protective coatings. These additives are layered double hydroxides and cerium molybdate hollow nanospheres loaded with mercaptobenzothiazole, as a corrosion inhibitor. These additives were added to epoxy primers, individually, or combining the two nanoadditives in the same layer. The electrochemical behaviour and the potential of self-healing ability were studied by electrochemical impedance spectroscopy, scanning vibrating electrode technique and scanning ion-selective electrode technique. The results reveal that both types of nanocontainers can provide effective corrosion inhibition on artificial induced defects, at different stages of the degradation process. Moreover, the results also show that there is a synergistic effect concerning corrosion inhibition and self-healing potential when a mixture of the two nanocontainers is used. The mechanism of self healing is presented and discussed in terms of effect of organic inhibitor and role of the nanocontainers, including effect of cerium ions released from cerium molibdate nanoparticles.

Composition and Morphology of Product Layers in the Steel/Cement Paste Interface in Conditions of Corrosion and Cathodic Protection in Reinforced Concrete

NARCIS (Netherlands)

Koleva, D.A.; Van Breugel, K.; De Wit, J.H.W.; Fraaij, A.L.A.; Boshkov, N.

2007-01-01

The present study explores the formation of corrosion products on the steel surface in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP). Of particular interest was to investigate if the introduced pulse CP (as

Corrosion processes of physical vapor deposition-coated metallic implants.

Science.gov (United States)

Antunes, Renato Altobelli; de Oliveira, Mara Cristina Lopes

2009-01-01

Protecting metallic implants from the harsh environment of physiological fluids is essential to guaranteeing successful long-term use in a patient's body. Chemical degradation may lead to the failure of an implant device in two different ways. First, metal ions may cause inflammatory reactions in the tissues surrounding the implant and, in extreme cases, these reactions may inflict acute pain on the patient and lead to loosening of the device. Therefore, increasing wear strength is beneficial to the performance of the metallic implant. Second, localized corrosion processes contribute to the nucleation of fatigue cracks, and corrosion fatigue is the main reason for the mechanical failure of metallic implants. Common biomedical alloys such as stainless steel, cobalt-chrome alloys, and titanium alloys are prone to at least one of these problems. Vapor-deposited hard coatings act directly to improve corrosion, wear, and fatigue resistances of metallic materials. The effectiveness of the corrosion protection is strongly related to the structure of the physical vapor deposition layer. The aim of this paper is to present a comprehensive review of the correlation between the structure of physical vapor deposition layers and the corrosion properties of metallic implants.

Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

Science.gov (United States)

Pham, Gia Vu; Truc Trinh, Anh; To, Thi Xuan Hang; Duong Nguyen, Thuy; Trang Nguyen, Thu; Hoan Nguyen, Xuan

2014-09-01

In this study Fe3O4/CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe3O4) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe3O4/CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe3O4/CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe3O4/CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe3O4/CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe3O4/CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe3O4/CNTs composite in the epoxy matrix.

Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

International Nuclear Information System (INIS)

Pham, Gia Vu; Trinh, Anh Truc; Hang To, Thi Xuan; Nguyen, Thuy Duong; Nguyen, Thu Trang; Nguyen, Xuan Hoan

2014-01-01

In this study Fe 3 O 4 /CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe 3 O 4 ) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe 3 O 4 /CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe 3 O 4 /CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe 3 O 4 /CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe 3 O 4 /CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe 3 O 4 /CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe 3 O 4 /CNTs composite in the epoxy matrix. (paper)

Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation

Directory of Open Access Journals (Sweden)

Jolanta Gąsiorek

2018-01-01

Full Text Available Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented.

Corrosion properties of pulse-plated zinc-nickel alloy coatings

Energy Technology Data Exchange (ETDEWEB)

Alfantazi, A.M. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Dept. of Metals and Materials Engineering; Erb, U. [Queen`s Univ., Kingston, Ontario (Canada)

1996-11-01

Corrosion properties of pulse-plated Zn-Ni alloy coating on a steel substrate were investigated using the neutral salt-spray test (ASTM B 117-81) and the potentiodynamic polarization technique (ASTM G 5-82). Performance of these alloy coatings with various Ni contents (up to 62 wt%) was compared to that of laboratory-prepared electrodeposited Zn coatings and commercial galvannealed (GA) steel. Results of the neutral salt-spray test indicated corrosion resistance of pulse-plated Zn-Ni alloy coatings was superior to that of the pure Zn and commercial GA coating. The Zn-20 wt% Ni and Zn-14 wt% Ni alloys gave the best protection of the Zn-Ni coatings tested. Potentiodynamic polarization tests confirmed excellent corrosion performance of the 20 wt% Ni alloy

Wear and corrosion performance of metallurgical coatings in sodium

International Nuclear Information System (INIS)

Johnson, R.N.; Farwick, D.G.

1980-01-01

The friction, wear, and corrosion performance of several metallurgical coatings in 200 to 650 0 C sodium are reviewed. Emphasis is placed on those coatings which have successfully passed the qualification tests necessary for acceptance in breeder reactor environments. Tests include friction, wear, corrosion, thermal cycling, self-welding, and irradiation exposure under as-prototypic-as-possible service conditions. Materials tested were coatings of various refractory metal carbides in metallic binders, nickel-base and cobalt-base alloys and intermetallic compounds such as the aluminides and borides. Coating processes evaluated included plasma spray, detonation gun, sputtering, spark-deposition, and solid-state diffusion

Corrosion resistance of zinc-nickel plated U-O.75 Ti

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.

1979-09-01

As part of a program for the US Army directed at improving the corrosion performance of U-0.75 Ti, specimens were coated with Zn-10 Ni alloy electroplate and then subjected to various corrosion tests. This work revealed that the Zn-Ni coatings provided good protection for U-0.75 Ti in salt fog and in non-sealed moist-nitrogen systems. In sealed, moist-nitrogen environments the Zn-Ni coatings deteriorated quickly and provided no protection. Some plating with Zn alone, using some of the new non-cyanide plating solutions, was also attempted, but the results were inconsistent

Microstructure characteristic and excellent corrosion protection properties of sealed Zn-TiO{sub 2} composite coating for sintered NdFeB magnet

Energy Technology Data Exchange (ETDEWEB)

Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Zhang Shiyan; Liu Fang; Wang Shaoyin; Zhang Haixiao [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

2010-04-09

In this paper, a protective sealed Zn-TiO{sub 2} composite coating (SCC) was prepared on sintered NdFeB magnet by electrodeposition and sol-gel combined technique. For a comparison, unsealed Zn-TiO{sub 2} composite coating (UCC) was also studied. The surface morphologies of composite coating were studied using scanning electron microscope (SEM). The microstructure of composite coatings and structure of sealing layer were studied by X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectrum, respectively. The anticorrosive properties of composite coatings in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. The results of corrosion tests showed that due to the blocking effect of sealing layer, SCC could suppress the corrosion process by holding back the transfer or diffusion of corrosive medium, and therefore showed the excellent corrosion protection properties for sintered NdFeB magnet.

corrosion response of low carbon steel in tropical road mud

African Journals Online (AJOL)

Dr Obe

Corrosion Mitigation efforts using readily available anti- corrosion coatings to protect low carbon steel test coupons against the ... The following protective coating devices were effective: ..... 2 West, J.M (1986): Basic Corrosion and Oxidation,.

Corrosion protection on superheaters of waste to energy plants. Experience with material and application; Korrosionsschutz im Ueberhitzerbereich. Erfahrungen mit Werkstoff und Applikation aus Qualitaetsbegleitungen

Energy Technology Data Exchange (ETDEWEB)

Schmidl, Werner; Herzog, Thomas; Magel, Gabi; Mueller, Wolfgang; Spiegel, Wolfgang [CheMin GmbH, Augsburg (Germany)

2011-07-01

Corrosion induced by chlorine at high temperatures and corrosion by salt melts sometimes cause severe risk and loss of operational availability in waste- and biomass-fired power plants. This corrosion very often affects the superheater. Due to high maintenance needs, several approaches to anti-corrosion coating have been developed. Nickel-based alloys such as alloy 625 are chosen to be applied as cladding or by thermal spraying. Operation periods have been considerably increased by these methods. But still there are some shortcomings in corrosion protection due to application and/or material. (orig.)

Cathodic Protection Model Facility

Data.gov (United States)

Federal Laboratory Consortium — FUNCTION: Performs Navy design and engineering of ship and submarine impressed current cathodic protection (ICCP) systems for underwater hull corrosion control and...

Electrochemical Characterisation of Filiform Corrosion on Aluminium Rolled Products

NARCIS (Netherlands)

Huisert, M.

2001-01-01

When aluminium is protected by an organic coating a special form of corrosion can occur underneath the organic coating; filiform corrosion. This form of corrosion manifests itself as threadlike filaments under the coating, it causes local delamination of the coating and the coating cannot protect

Examples illustrating the effects of high-temperature corrosion and protective coatings on the creep-to-rupture behaviour of materials resistant to very high temperatures

International Nuclear Information System (INIS)

Sachova, E.; Hougardy, H.P.; Granacher, J.

1989-01-01

Assessing the creep stress, it is assumed in general that the sub-surface effects in a specimen correspond to those at the surface. Particularly in very high temperature environments, however, oxidation is an additional effect to be taken into account, and there are other operational stresses to be reckoned with, as e.g. hot gas corrosion of gas turbine blades. The reduction of the effective cross section due to corrosion for instance of the material affected by long-term creep leads to an increase in stresses and thus shortens the period up to rupture. Protective coatings will prevent or at least delay corrosion. The paper reports the performance of various protective coatings. Pt-Al coatings have have been found to remain intact even on specimens with the longest testing periods up to rupture, to an extent that there was no oxidation at the grain boundaries proceeding from the surface to the sub-surface material. The same applies to the plasma-sprayed coatings, although in some cases pores had developed in the coating. The chromium alitizations were used up irregularly over the surface of some specimens tested at 1000deg C. Chromizing layers have been found to be more strongly damaged than the other coatings tested under comparable conditions. (orig./RHM) [de

The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

Energy Technology Data Exchange (ETDEWEB)

Ruscak, M.; Chvatal, P.; Karnik, D.

1997-04-01

One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

Stress corrosion and corrosion fatigue crack growth monitoring in metals

International Nuclear Information System (INIS)

Senadheera, T.; Shipilov, S.A.

2003-01-01

Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

Plastics for corrosion inhibition

CERN Document Server

Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

2005-01-01

The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

Steam based conversion coating on AA6060 alloy: Effect of sodium silicate chemistry and corrosion performance

Science.gov (United States)

Din, Rameez Ud; Bordo, Kirill; Tabrizian, Naja; Jellesen, Morten Stendahl; Ambat, Rajan

2017-11-01

Surface treatment of aluminium alloy AA6060 using an industrially applicable pilot steam jet system with and without silicate chemistry has been investigated. Treatment using steam alone and steam with silicate, resulted in an oxide layer formation with thickness ∼425 nm and ∼160 nm, respectively. Moreover, the use of sodium silicate resulted in the formation of distinct microstructure and incorporation of silicate into the oxide film. These oxide films reduced the anodic activity 4 times, while the corrosion protection by silicate containing oxide was the function of its concentration. Further, in acid salt spray and filiform corrosion tests, oxide layer containing silicate exhibited two times higher corrosion resistance.

49 CFR 193.2631 - Internal corrosion control.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control. 193.2631 Section 193... GAS FACILITIES: FEDERAL SAFETY STANDARDS Maintenance § 193.2631 Internal corrosion control. Each component that is subject to internal corrosive attack must be protected from internal corrosion by— (a...

A Multifunctional Coating for Autonomous Corrosion Control

Science.gov (United States)

Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

2011-01-01

Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

Corrosion products of reinforcement in concrete in marine and industrial environments

International Nuclear Information System (INIS)

Vera, R.; Villarroel, M.; Carvajal, A.M.; Vera, E.; Ortiz, C.

2009-01-01

The corrosion products formed on embedded steel in concrete under simulated marine and industrial conditions and natural marine environment were studied. A 0.50 water/cement ratio concrete was used and 3.5% NaCl and 180 g L -1 of H 2 SO 4 with 70 ppm of chloride ions solutions were used to simulate the synthetic medium. The initial electrochemical variables of the steel and pH, chlorides and sulfates profiles were measured according to the concrete depth. The morphology of the corrosive attack was determined via scanning electron microscopy (SEM), and the composition of the corrosion products was determined using an X-ray analyzer and an X-ray diffractometer (XRD). The protective power of the corrosion products was evaluated through anodic polarization curves in a saturated Ca(OH) 2 solution. The results from XRD and SEM show that all the resulting corrosion products correspond to lepidocrocite, goethite and magnetite mixtures; moreover, akaganeite was also identified under natural and simulated marine environments. Siderite was only detected in samples exposed to a natural marine environment. Concerning the protective nature of the corrosion products, these show lower performance in a simulated industrial environment, where the corrosion rate of the steel is up to 1.48 μm year -1

Corrosion products of reinforcement in concrete in marine and industrial environments

Energy Technology Data Exchange (ETDEWEB)

Vera, R. [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avenida Brasil 2950, Casilla 4059, Valparaiso (Chile)], E-mail: rvera@ucv.cl; Villarroel, M. [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avenida Brasil 2950, Casilla 4059, Valparaiso (Chile); Carvajal, A.M. [Facultad de Ingenieria, Escuela de Construccion Civil, Pontificia Universidad Catolica de Chile, Av. Vicuna Mackenna 4860, Macul, Santiago (Chile); Vera, E.; Ortiz, C. [Universidad Pedagogica y Tecnologica de Colombia, Avenida Central Norte, Km 2, Tunja (Colombia)

2009-03-15

The corrosion products formed on embedded steel in concrete under simulated marine and industrial conditions and natural marine environment were studied. A 0.50 water/cement ratio concrete was used and 3.5% NaCl and 180 g L{sup -1} of H{sub 2}SO{sub 4} with 70 ppm of chloride ions solutions were used to simulate the synthetic medium. The initial electrochemical variables of the steel and pH, chlorides and sulfates profiles were measured according to the concrete depth. The morphology of the corrosive attack was determined via scanning electron microscopy (SEM), and the composition of the corrosion products was determined using an X-ray analyzer and an X-ray diffractometer (XRD). The protective power of the corrosion products was evaluated through anodic polarization curves in a saturated Ca(OH){sub 2} solution. The results from XRD and SEM show that all the resulting corrosion products correspond to lepidocrocite, goethite and magnetite mixtures; moreover, akaganeite was also identified under natural and simulated marine environments. Siderite was only detected in samples exposed to a natural marine environment. Concerning the protective nature of the corrosion products, these show lower performance in a simulated industrial environment, where the corrosion rate of the steel is up to 1.48 {mu}m year{sup -1}.

Improvement of corrosion protection property of Mg-alloy by DLC and Si-DLC coatings with PBII technique and multi-target DC-RF magnetron sputtering

International Nuclear Information System (INIS)

Masami, Ikeyama; Setsuo, Nakao; Tsutomu, Sonoda; Junho, Choi

2009-01-01

Magnesium alloys have been considered as one of the most promising light weight materials with potential applications for automobile and aircraft components. Their poor corrosion resistance, however, has to date prevented wider usage. Diamond-like carbon (DLC) and silicon-incorporated DLC (Si-DLC) coatings are known to provide a high degree of corrosion protection, and hold accordingly promise for enhancing the corrosion resistance of the magnesium alloys. In this work we have studied the effect of coating conditions of DLC coatings as well as Si incorporation into coating on corrosion resistance, deposited onto AZ91 magnesium alloy substrates by plasma based ion implantation (PBII). The influences of a Ti interlayer beneath the DLC, Si-DLC and Ti incorporated DLC (Ti-DLC) coatings fabricated by multi-target direct-current radio-frequency (DC-RF) magnetron sputtering were also examined on both the adhesion strength and corrosion resistance of the materials. We have also examined the effect of the Si content in the Si-DLC coatings made by magnetron sputtering on the alloys' corrosion resistance. The results of potentiodynamic polarization measurements demonstrate that Si-DLC coating deposited by PBII exhibits the highest corrosion resistance in an aqueous 0.05 M NaCl solution. Although Ti layer is helpful in increasing adhesion between DLC coating and AZ91 substrate, it also influences adversely corrosion protection. The ozone treatment of the magnesium alloy's surface before the formation of coatings has been found to improve both adhesion strength and corrosion resistance.

Improvement of corrosion protection property of Mg-alloy by DLC and Si-DLC coatings with PBII technique and multi-target DC-RF magnetron sputtering

Science.gov (United States)

Masami, Ikeyama; Setsuo, Nakao; Tsutomu, Sonoda; Junho, Choi

2009-05-01

Magnesium alloys have been considered as one of the most promising light weight materials with potential applications for automobile and aircraft components. Their poor corrosion resistance, however, has to date prevented wider usage. Diamond-like carbon (DLC) and silicon-incorporated DLC (Si-DLC) coatings are known to provide a high degree of corrosion protection, and hold accordingly promise for enhancing the corrosion resistance of the magnesium alloys. In this work we have studied the effect of coating conditions of DLC coatings as well as Si incorporation into coating on corrosion resistance, deposited onto AZ91 magnesium alloy substrates by plasma based ion implantation (PBII). The influences of a Ti interlayer beneath the DLC, Si-DLC and Ti incorporated DLC (Ti-DLC) coatings fabricated by multi-target direct-current radio-frequency (DC-RF) magnetron sputtering were also examined on both the adhesion strength and corrosion resistance of the materials. We have also examined the effect of the Si content in the Si-DLC coatings made by magnetron sputtering on the alloys' corrosion resistance. The results of potentiodynamic polarization measurements demonstrate that Si-DLC coating deposited by PBII exhibits the highest corrosion resistance in an aqueous 0.05 M NaCl solution. Although Ti layer is helpful in increasing adhesion between DLC coating and AZ91 substrate, it also influences adversely corrosion protection. The ozone treatment of the magnesium alloy's surface before the formation of coatings has been found to improve both adhesion strength and corrosion resistance.

Corrosion resistance improvement of nitinol by anodisation in the presence of molybdate ions

Energy Technology Data Exchange (ETDEWEB)

Saugo, M. [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Flamini, D.O., E-mail: dflamini@uns.edu.ar [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Zampieri, G. [Centro Atómico Bariloche, Comisión Nacional de Energía Atómica, Av. Bustillo 9500, 8400 San Carlos de Bariloche (Argentina); Instituto Balseiro, Universidad Nacional de Cuyo, Av. Bustillo 9500, 8400 San Carlos de Bariloche (Argentina); Saidman, S.B. [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina)

2017-04-01

The corrosion behaviour of Nitinol (NiTi) alloy was studied in Ringer solution. In order to improve its corrosion resistance, protective films were formed on the NiTi surface by means of anodisation under potentiostatic or galvanostatic control in the presence of the corrosion inhibitor molybdate in alkaline and acidic solutions. The anodisation process reduces considerably the Ni content and increases the Ti content in the oxide film, indicating that the Ti/Ni stoichiometry in the outermost surface is much higher than in pure NiTi. The titanium enrichment on the outermost surface as TiO{sub 2} enhanced its anticorrosion performance, as was suggested by the decrease in the amount of Ni and Ti released in Ringer solution under open circuit potential (OCP) condition and under potentials where the bare substrate suffers pitting attack. The best anodised film in terms of corrosion protection was obtained under potentiostatic condition in alkaline solution. The presence of oxidised molybdenum species in the oxide potentiostatically grown in alkaline solution, generates a corrosion protective film with a smoother and denser surface than other oxides formed in acidic solutions, without any defects like micro-cracks or pores. - Highlights: • NiTi alloy was anodised applying a low voltage in the presence of a MoO{sub 4}{sup −2} solution. • The formed oxides provided good corrosion protection to the substrate. • The presence of Mo in the oxide film was confirmed by different techniques. • The increase of the Ti/Ni ratio in the oxidised sample was key to protection.

Corrosion protection and antifouling properties of varnish-coated steel containing natural additive

Directory of Open Access Journals (Sweden)

Abd-El-Nabey Besheir Ahmed A.

2017-01-01

Full Text Available The corrosion protection and antifouling properties of varnish-coated steel panels containing different amounts of cannabis extracts were investigated using electrochemical impedance spectroscopy (EIS, salt spray and immersion tests in 0.5 M NaCl solution and subjected to a field test in seawater. Analysis of the experimental data showed that the presence of cannabis extract resisted the deterioration (peeling off tendency of the varnish-coated steel panels exposed to aggressive environments. Visual inspection showed that the cannabis extract also provided good antifouling properties.

Experimental application of design principles in corrosion research

International Nuclear Information System (INIS)

Smyrl, W.H.; Pohlman, S.L.

1977-01-01

Experimental design criteria for corrosion investigations are based on established principles for systems that have uniform, or nearly uniform, corrosive attack. Scale-up or scale-down may be accomplished by proper use of dimensionless groups that measure the relative importance of interfacial kinetics, solution conductivity, and mass transfer. These principles have been applied to different fields of corrosion which include materials selection testing and protection; and to a specific corrosion problem involving attack of a substrate through holes in a protective overplate

Drywell corrosion stopped at Oyster Creek

International Nuclear Information System (INIS)

Lipford, B.L.; Flynn, J.C.

1993-01-01

This article describes the detection of corrosion on the drywell containment vessel of Oyster Creek Nuclear Plant and the application of a protective coating to repair the drywell. The topics of the article include drywell design features, identification of the problem, initial action, drywell corrosion, failure of cathodic protection, long-term repair, and repair results

Evaluation of corrosive behavior of SAE 5155 by corrosion environment

International Nuclear Information System (INIS)

An, Jae Pil; Park, Keyung Dong

2005-01-01

In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

A new strategy for improvement of the corrosion resistance of a green cerium conversion coating through thermal treatment procedure before and after application of epoxy coating

Energy Technology Data Exchange (ETDEWEB)

Mahidashti, Z. [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); Shahrabi, T., E-mail: tshahrabi34@modares.ac.ir [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), P.O. 16765-654, Tehran (Iran, Islamic Republic of)

2016-12-30

Highlights: • The Ce conversion coating was post-heated at various conditions. • The corrosion resistance of post-heated Ce films was evaluated. • A crack free and denser Ce film were obtained after post-heating. • The corrosion resistance of Ce film noticeably increased. • Post-heated Ce film resulted better protection performance of epoxy coating. - Abstract: The effect of post-heating of CeCC on its surface morphology and chemistry has been studied by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and contact angle (CA) measurements. The corrosion protection performance of the coatings was investigated by electrochemical impedance spectroscopy (EIS). The effect of thermal treatment of CeCC on the corrosion protection performance of epoxy coating was investigated by EIS. Results showed that the heat treatment of Ce film noticeably improved its corrosion resistance and adhesion properties compared to that of untreated samples. The CeCC deposited on the steel substrate at room temperature had a highly cracked structure, while the amount of micro-cracks significantly reduced after post-heating procedure. Results obtained from EIS analysis confirmed the effect of post-heating of CeCC on its corrosion protection performance enhancement. The increase of post-heating temperature and time up to 140 °C and 3 h led to better results.

Smart pigging - a contribution to the monitoring of the anti-corrosion protection systems on pig-inspectable high-pressure gas transmission pipelines; Intelligente Molchung - ein Beitrag zur Ueberwachung des Korrosionsschutzes molchbarer Gashochdruckleitungen

Energy Technology Data Exchange (ETDEWEB)

Ahlers, M.; Schoeneich, H.G. [Ruhrgas AG, Essen (Germany). Kompetenz-Center Korrosionsschutz

2000-07-01

High-pressure gas transmission pipelines installed underground are exposed to the risk of external corrosion. The application of a sheathing (passive protection) and, since the 1950s, the installation of a cathodic anti-corrosion protection system, provide pipelines with effective protection against this danger. In the past, the effectiveness of cathodic anti-corrosion protection systems was verified by means of intensive measuring and re-measuring cycles. It became apparent that points of damage to the sheathing were protected in the majority of cases against corrosion by the cathodic anti-corrosion protection system. There are, however, particular design circumstances and ambient conditions which can make this anti-corrosion protection concept either partially or completely ineffective. The use of smart pigs for inspection of pig-inspectable gas transmission pipelines makes it possible to detect and eliminate these weak points. (orig.) [German] Gashochdruckleitungen, die im Erdboden verlegt werden, unterliegen einer Gefaehrdung durch Aussenkorrosion. Durch eine Umhuellung (passiver Schutz) und seit den 50er Jahren durch die Einrichtung des kathodischen Korrosionsschutzes (aktiver Schutz) sind die Leitungen gegen diese Gefaehrdung wirkungsvoll geschuetzt. In der Vergangenheit wurde die Ueberpruefung der Wirksamkeit des kathodischen Korrosionsschutzes durch Intensivmessungen und Nachmessungen sichergestellt. Dabei zeigte sich, dass in der ueberwiegenden Zahl Umhuellungsbeschaedigungen durch den kathodischen Korrosionsschutz gegen Korrosion geschuetzt sind. Es gibt jedoch besondere konstruktive oder Umgebungsbedingungen, die dieses Korrosionsschuzkonzept teilweise oder vollstaendig unwirksam werden lassen. Mit dem Einsatz von intelligenten Molchen zur Inspektion molchbarer Gastransportleitungen koennen diese Schwachstellen erkannt und beseitigt werden. (orig.)

Significant Corrosion Resistance in an Ultrafine-Grained Al6063 Alloy with a Bimodal Grain-Size Distribution through a Self-Anodic Protection Mechanism

Directory of Open Access Journals (Sweden)

Mahdieh Shakoori Oskooie

2016-12-01

Full Text Available The bimodal microstructures of Al6063 consisting of 15, 30, and 45 vol. % coarse-grained (CG bands within the ultrafine-grained (UFG matrix were synthesized via blending of high-energy mechanically milled powders with unmilled powders followed by hot powder extrusion. The corrosion behavior of the bimodal specimens was assessed by means of polarization, steady-state cyclic polarization and impedance tests, whereas their microstructural features and corrosion products were examined using optical microscopy (OM, scanning transmission electron microscopy (STEM, field emission scanning electron microscopy (FE-SEM, electron backscattered diffraction (EBSD, energy dispersive spectroscopy (EDS, and X-ray diffraction (XRD techniques. The bimodal Al6063 containing 15 vol. % CG phase exhibits the highest corrosion resistance among the bimodal microstructures and even superior electrochemical behavior compared with the plain UFG and CG materials in the 3.5% NaCl solution. The enhanced corrosion resistance is attributed to the optimum cathode to anode surface area ratio that gives rise to the formation of an effective galvanic couple between CG areas and the UFG matrix. The operational galvanic coupling leads to the domination of a “self-anodic protection system” on bimodal microstructure and consequently forms a uniform thick protective passive layer over it. In contrast, the 45 vol. % CG bimodal specimen shows the least corrosion resistance due to the catastrophic galvanic corrosion in UFG regions. The observed results for UFG Al6063 suggest that metallurgical tailoring of the grain structure in terms of bimodal microstructures leads to simultaneous enhancement in the electrochemical behavior and mechanical properties of passivable alloys that are usually inversely correlated. The mechanism of self-anodic protection for passivable metals with bimodal microstructures is discussed here for the first time.

Corrosion performance of metals and alloys in a tuff geochemical environment

International Nuclear Information System (INIS)

Van Konynenburg, R.A.; McCright, R.D.

1985-01-01

Reference and alternate alloy systems have been chosen for use in fabricating waste packages for a potential high-level nuclear waste repository in tuff. The main corrosion concerns have been identified. Testing performed to date indicates that austenitic stainless steels woul perform well as package materials under the expected conditions as well as the less likely extreme conditions so far postulated. Carbon steel appears to be adequate as a material for borehole liners. Copper-based alloys and Zircaloys are also undergoing corrosion testing, the former as alternate package materials, and the latter because of their presence as spent fuel cladding. 17 references, 2 tables

The Corrosion Protection of Magnesium Alloy AZ31B

Science.gov (United States)

Danford, M. D.; Mendrek, M. J.; Mitchell, M. L.; Torres, P. D.

1997-01-01

Corrosion rates for bare and coated Magnesium alloy AZ31B have been measured. Two coatings, Dow-23(Trademark) and Tagnite(Trademark), have been tested by electrochemical methods and their effectiveness determined. Electrochemical methods employed were the scanning reference electrode technique (SRET), the polarization resistance technique (PR) and the electrochemical impedance spectroscopy technique (EIS). In addition, general corrosion and stress corrosion methods were employed to examine the effectiveness of the above coatings in 90 percent humidity. Results from these studies are presented.

Surface treatment and history-dependent corrosion in lead alloys

International Nuclear Information System (INIS)

Li Ning; Zhang Jinsuo; Sencer, Bulent H.; Koury, Daniel

2006-01-01

In oxygen-controlled lead and lead-bismuth eutectic (LBE), steel corrosion may be strongly history dependent. This is due to the competition between liquid metal dissolution corrosion and oxidation as a 'self-healing' protection barrier. Such effects can be observed from corrosion testing of a variety of surface-treated materials, such as cold working, shot peening, pre-oxidation, etc. Shot peening of austenitic steels produces surface-layer microstructural damages and grain compression, which could contribute to increased Cr migration to the surface and enhance the protection through an impervious oxide. Pre-oxidation under conditions different from operating ones may form more protective oxides, reduce oxygen and metal ion migration through the oxides, and achieve better protection for longer durations. Corrosion and oxidation modeling and analysis reveal the potential for significantly reducing long-term corrosion rates by initial and early-stage conditioning of steels for Pb/LBE services

Surface treatment and history-dependent corrosion in lead alloys

Energy Technology Data Exchange (ETDEWEB)

Li Ning [Los Alamos National Laboratory, Los Alamos, NM (United States)]. E-mail: ningli@lanl.gov; Zhang Jinsuo [Los Alamos National Laboratory, Los Alamos, NM (United States); Sencer, Bulent H. [Los Alamos National Laboratory, Los Alamos, NM (United States); Koury, Daniel [University of Nevada, Las Vegas, NV (United States)

2006-06-23

In oxygen-controlled lead and lead-bismuth eutectic (LBE), steel corrosion may be strongly history dependent. This is due to the competition between liquid metal dissolution corrosion and oxidation as a 'self-healing' protection barrier. Such effects can be observed from corrosion testing of a variety of surface-treated materials, such as cold working, shot peening, pre-oxidation, etc. Shot peening of austenitic steels produces surface-layer microstructural damages and grain compression, which could contribute to increased Cr migration to the surface and enhance the protection through an impervious oxide. Pre-oxidation under conditions different from operating ones may form more protective oxides, reduce oxygen and metal ion migration through the oxides, and achieve better protection for longer durations. Corrosion and oxidation modeling and analysis reveal the potential for significantly reducing long-term corrosion rates by initial and early-stage conditioning of steels for Pb/LBE services.

Steam based conversion coating on AA6060 alloy: Effect of sodium silicate chemistry and corrosion performance

DEFF Research Database (Denmark)

Din, Rameez Ud; Bordo, Kirill; Tabrizian, Naja

2017-01-01

. Moreover, the use of sodium silicate resulted in the formation of distinct microstructure and incorporation of silicate into the oxide film. These oxide films reduced the anodic activity 4 times, while the corrosion protection by silicate containing oxide was the function of its concentration. Further......Surface treatment of aluminium alloy AA6060 using an industrially applicable pilot steam jet system with and without silicate chemistry has been investigated. Treatment using steam alone and steam with silicate, resulted in an oxide layer formation with thickness ∼425 nm and ∼160 nm, respectively......, in acid salt spray and filiform corrosion tests, oxide layer containing silicate exhibited two times higher corrosion resistance....

Hybrid organic-inorganic coatings including nanocontainers for corrosion protection of magnesium alloy ZK30

Science.gov (United States)

Kartsonakis, I. A.; Koumoulos, E. P.; Charitidis, C. A.; Kordas, G.

2013-08-01

This study is focused on the fabrication, characterization, and application of corrosion protective coatings to magnesium alloy ZK30. Hybrid organic-inorganic coatings were synthesized using organic-modified silicates together with resins based on bisphenol A diglycidyl ether. Cerium molybdate nanocontainers (ncs) with diameter 100 ± 20 nm were loaded with corrosion inhibitor 2-mercaptobenzothiazole and incorporated into the coatings in order to improve their anticorrosion properties. The coatings were investigated for their anticorrosion and nanomechanical properties. The morphology of the coatings was examined by scanning electron microscopy. The composition was estimated by energy-dispersive X-ray analysis. The mechanical integrity of the coatings was studied through nanoindentation and nanoscratch techniques. Scanning probe microscope imaging of the coatings revealed that the addition of ncs creates surface incongruity; however, the hardness to modulus ratio revealed significant strengthening of the coating with increase of ncs. Studies on their corrosion behavior in 0.5 M sodium chloride solutions at room temperature were made using electrochemical impedance spectroscopy. Artificial defects were formatted on the surface of the films in order for possible self-healing effects to be evaluated. The results showed that the coated magnesium alloys exhibited only capacitive response after exposure to corrosive environment for 16 months. This behavior denotes that the coatings have enhanced barrier properties and act as an insulator. Finally, the scratched coatings revealed a partial recovery due to the increase of charge-transfer resistance as the immersion time elapsed.

Graphene: corrosion-inhibiting coating.

Science.gov (United States)

Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

2012-02-28

We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

Performance of epoxy-nanocomposite under corrosive environment

Directory of Open Access Journals (Sweden)

2007-06-01

Full Text Available Nanocomposite materials consisting of polymeric matrix materials and natural or synthetic layered minerals like clay are currently an expanding field of study because these new materials often exhibit a wide range of improved properties over their unmodified starting polymers. Epoxy/organoclay nanocomposites have been prepared by intercalating epoxy into the organoclay via direct mixing process. The clay exfoliation was monitored by X-ray diffraction (XRD and transmission electron microscopy (TEM. Water diffusion and sulfuric acid corrosion resistance of epoxy-based nanocomposites were evaluated. Diffusion was studied through epoxy samples containing up to 6 phr (parts per hundred resin of an organically treated montmorillonite. The diffusion of the environmental solution was measured by noting the increase in weight of the samples as a function of immersion time in these solutions at 80°C. The effect of the degree of exfoliation of the organoclay on water barrier and corrosion resistance was specifically studied. The data have been compared to those obtained from the neat epoxy resin to evaluate the diffusion properties of the nanocomposites. The flexural strength of the epoxy/organoclay nanocomposites samples made was examined to compare their mechanical performance under corrosive conditions as a function of immersion time and temperature. It was found, that the organoclay was mainly intercalated with some exfoliation and that addition of the organoclay yields better flexural strength retention under immersion into sulfuric acid.

Corrosion protection of AISI 1018 steel using Co-doped TiO_2/polypyrrole nanocomposites in 3.5% NaCl solution

International Nuclear Information System (INIS)

Ladan, Magaji; Basirun, Wan Jeffrey; Kazi, Salim Newaz; Rahman, Fariza Abdul

2017-01-01

A polypyrrole nanocomposites (PPy NTCs) have been effectively synthesized in the presence of TiO_2 and Co-doped TiO_2 nanoparticles (NPs) by an in situ chemical oxidative polymerization. Field Emission Scanning Electron Microscopy and Transmission Electron Microscopy revealed a tube shape structure of the PPy. The TEM results confirmed that the nanocomposite size of Co-doped TiO_2/PPy NTCs was smaller than TiO_2/PPy NTCs thereby increasing the interaction between the PPy nanotube and the AISI steel surface. The corrosion performance of the coatings was evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements in 3.5% NaCl solution. The EIS results show that the log |Z| of AISI 1018 coated with Co-doped TiO_2/PPy NTCs and TiO_2/PPy NTCs reached about 8.2 and 6.0 respectively after 30 days of exposure in 3.5% NaCl solution. This is likely due to the increased surface area of the PPy synthesized in the presence of Co-doped TiO_2 NPs. The EIS results are confirmed by the potentiodynamic polarization and open circuit potential values of the Co-doped TiO_2/PPy which indicated little changes between 1 and 30 days of exposure which confirms the protection ability of this coating. . It is evident that the presence of Co-doped TiO_2 NPs can enhance the resistance against corrosion at the steel/electrolyte interface. - Highlights: • Polymerization of pyrrole monomer in the presence of Co-doped TiO_2 decreases the size of the polypyrrole nanotube (PPy NT). • The corrosion protection increases with the increase in PPy NT dispersion. • The corrosion resistance of steel coated with Co-doped TiO_2/PPy NTCs is considerably higher. • TiO_2/PPy with Co doping reduces the charge transfer across the electrolyte/AISI 1018 steel interface.

Corrosion Performance of Nano-ZrO₂ Modified Coatings in Hot Mixed Acid Solutions.

Science.gov (United States)

Xu, Wenhua; Wang, Zhenyu; Han, En-Hou; Wang, Shuai; Liu, Qian

2018-06-01

A nano-ZrO₂ modified coating system was prepared by incorporation of nano-ZrO₂ concentrates into phenolic-epoxy resin. The corrosion performance of the coatings was evaluated in hot mixed acid solution, using electrochemical methods combined with surface characterization, and the effects of nano-ZrO₂ content were specially focused on. The results showed that 1% and 3% nano-ZrO₂ addition enhanced the corrosion resistance of the coatings, while 5% nano-ZrO₂ addition declined it. The coating with 3% nano-ZrO₂ presented the minimum amount of species diffusion, the lowest average roughness (5.94 nm), and the highest C/O ratio (4.55) and coating resistance, and it demonstrated the best corrosion performance among the coating specimens.

Corrosion performance of several metals in plutonium nitrate solution

International Nuclear Information System (INIS)

Takeda, Seiichiro; Nagai, Takayuki; Yasu, Shozo; Koizumi, Tsutomu

1995-01-01

Corrosion behavior of several metals exposed in plutonium nitrate solution was studied. Plutonium nitrate solution with the plutonium concentration ranging from 0.01 to 300 g/l was used as a corrosive medium. Specimens tested were type 304 ULC (304 ULC) stainless steel, type 310 Nb (310 Nb) stainless steel, titanium (Ti), titanium-5% tantalum alloy (Ti-5Ta), and zirconium (Zr). Corrosion behavior of these metals in plutonium nitrate solution was evaluated through examining electrochemical characteristics and corrosion rates obtained by weight loss measurement. From the results of the corrosion tests, it was found that the corrosion rate of stainless steels i.e. 304 ULC and 310 Nb, increases by the presence of plutonium in nitric acid solution. The corrosion potential of the stainless steels shifted linearly towards the noble direction as the concentration of plutonium increases. It is thought that the shifts in corrosion potential of the stainless steels to the noble direction results an increase in anodic current and, hence, corrosion rate. Valve metals, i.e. Ti, Ti-5Ta and Zr, showed good corrosion resistance over the whole range of plutonium concentration examined here. (author)

Performance of RC columns with partial length corrosion

International Nuclear Information System (INIS)

Wang Xiaohui; Liang Fayun

2008-01-01

Experimental and analytical studies on the load capacity of reinforced concrete (RC) columns with partial length corrosion are presented, where only a fraction of the column length was corroded. Twelve simply supported columns were eccentrically loaded. The primary variables were partial length corrosion in tensile or compressive zone and the corrosion level within this length. The failure of the corroded column occurs in the partial length, mainly developed from or located nearby or merged with the longitudinal corrosion cracks. For RC column with large eccentricity, load capacity of the column is mainly influenced by the partial length corrosion in tensile zone; while for RC column with small eccentricity, load capacity of the column greatly decreases due to the partial length corrosion in compressive zone. The destruction of the longitudinally mechanical integrality of the column in the partial length leads to this great reduction of the load capacity of the RC column

Stress corrosion cracking prevention using solar electricity

International Nuclear Information System (INIS)

Harijan, K.; Uqaaili, M.A; Mirani, M.

2004-01-01

Metallic structures exposed to soil and water naturally experience corrosion due to electrolytic action. These structures are also subjected to sustained tensile stresses. The combined effects of corrosion and stress results stress corrosion cracking (SCC). Removal of either of these i.e. stress or corrosion prevents SCC. The cathodic protection (CP) prevents corrosion, and hence prevents stress corrosion. Solar Photo voltaic (PV) generated electricity can be best external power source for CP systems especially in remote areas. This paper presents CP system using solar PV generated electricity as an external power source for prevention of SCC of metallic structures. The paper also compares CP systems using solar electricity with those of CP systems using conventional electricity. The paper concludes that a solar electricity power system provides a reliable solution for powering CP stations especially in remote areas, enables the placing of CP units in any location, and thus ensures optimal current distribution for the exact protection requirements. The paper also concludes that solar electricity CP systems are well suited for SCC protection of metallic structures especially in remote areas of an energy deficit country like Pakistan. (author)

The study of the corrosion protection of the low-carbon steel using film-products

International Nuclear Information System (INIS)

Aiancului, L.; Millet, Jean-Pierre

2001-01-01

The paper reports studies on the efficiency of the film-inhibitors that covered low-carbon steel placed in a humid medium, and also, the optimization of the working conditions to improve the resistance to corrosion. The analyzes were done in the Industrial Physical - Chemical Laboratories of INSA - Lyon by electrochemical stationary techniques. The experimental device was a potentiometer of type EGG PAR (Princeton Applied Research). It was connected with a computer and three potential electrodes introduced in a cell with NaCl 30 g/l solution to acquire the data and to process the information. The film-products used were organic hydrosoluble polymers with diphosphonic 'heads' that permit a very good absorption at the metallic surface. This research is used to protect the installations of low-carbon steel against the atmospheric and high temperature corrosion. (authors)

Electrochemical techniques for practical evaluation of corrosion inhibitor effectiveness. Performance of cerium nitrate as corrosion inhibitor for AA2024T3 alloy

International Nuclear Information System (INIS)

Rosero-Navarro, N.C.; Curioni, M.; Bingham, R.; Duran, A.; Aparicio, M.; Cottis, R.A.; Thompson, G.E.

2010-01-01

In this work, a split-cell technique and image-assisted electrochemical noise analysis, which provide minimal perturbation of the freely corroding system and good time resolution, are proposed as a tool for simultaneous investigation of the corrosion inhibition mechanism and assessment of performance. The results obtained are compared with results from traditional electrochemical impedance spectroscopy, disclosing the advantages of these techniques in the evaluation of inhibitor performance. Specific attention is also given to the investigation of corrosion inhibition by cerium nitrate.

Characterization of organic-inorganic hybrid coatings for corrosion protection of galvanized steel and electroplated ZnFe steel

Directory of Open Access Journals (Sweden)

Maria Eliziane Pires de Souza

2006-03-01

Full Text Available The development of hybrids materials has been extensively investigated in recent years. The combination of a wide variety of compositions and production processes had permitted the use of these materials in different applications like coatings for corrosion protection of metals. In this work organic-inorganic hybrid materials have been prepared from the hydrolysis of tetraethylorthosilicate and silanol-terminated polidymetilmetoxysilane using a sol-gel process. These materials have been applied on galvanized steel and on steel electroplated with a ZnFe. In order to evaluate the degradation behavior of these coatings, electrochemical techniques (Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization were used. EIS data was fitted to an equivalent circuit from which the electrochemical parameters were obtained. Results show a good protective character of the hybrid films, when compared with uncovered specimens. The overall performance of the coating systems appears to be highly dependent on the kind of metallic coating applied to the steel.

Investigation of the Degradation Mechanisms of Particulate Reinforced Epoxy Coatings and Zinc-Rich Coatings Under an Erosion and Corrosion Environment for Oil and Gas Industry Applications

Science.gov (United States)

Wang, Dailin

During oil and gas production and transportation, the presence of an oil-sand slurry, together with the presence of CO2, H2S, oxygen, and seawater, create an erosive/abrasive and corrosive environment for the interior surfaces of undersea pipelines transporting oil and gas from offshore platforms. Erosion/wear and corrosion are often synergic processes leading to a much greater material loss of pipeline cross-section than that caused by each individual process alone. Both organic coatings and metallic sacrificial coatings have been widely employed to provide protection to the pipeline steels against corrosion through barrier protection and cathodic protection, and these protection mechanisms have been well studied. However, coating performance under the synergic processes of erosion/wear and corrosion have been much less researched and coating degradation mechanisms when erosion/wear and corrosion are both going on has not been well elucidated. In the work presented in this dissertation, steel panels coated with filler reinforced epoxy coatings and carbon nanotubes (CNTs) reinforced zinc-rich coatings have been evaluated under erosion/wear followed by an exposure to a corrosive environment. Electrochemical tests and material characterization methods have been applied to study the degradation mechanisms of the coatings during the tests and coating degradation mechanisms have been proposed. While organic coatings with a lower amount of filler particles provided better protection in a corrosive environment alone and in solid particle impingement erosion testing alone, organic coatings with a higher amount of filler particles showed better performance during wear testing alone. A higher amount of filler particles was also beneficial in providing protection against wear and corrosion environment, and erosion and corrosion environment. Coating thickness played a significant role in the barrier properties of the coatings under both erosion and corrosion tests. When the

40 CFR 141.42 - Special monitoring for corrosivity characteristics.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 22 2010-07-01 2010-07-01 false Special monitoring for corrosivity characteristics. 141.42 Section 141.42 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) WATER... Regulations and Prohibition on Lead Use § 141.42 Special monitoring for corrosivity characteristics. (a)-(c...

Corrosion of thin, magnetron sputtered Nb_2O_5 films

International Nuclear Information System (INIS)

Pillis, Marina Fuser; Geribola, Guilherme Altomari; Scheidt, Guilherme; Gonçalves de Araújo, Edval; Lopes de Oliveira, Mara Cristina; Antunes, Renato Altobelli

2016-01-01

Highlights: • Niobium oxide based films were obtained by DC magnetron sputtering. • Different deposition times were tested. • The best corrosion resistance was obtained for the Nb_2O_5 film produced at 15′. • Film porosity determines the corrosion resistance. - Abstract: Niobium oxide based thin films were deposited on AISI 316 stainless steel substrates using reactive DC magnetron sputtering. Structure, composition and corrosion resistance of the niobium oxide films were studied. The corrosion behavior of the specimens was evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The concentration of niobium and oxygen in the films was obtained by Rutherford backscattering spectroscopy (RBS). The film structure was analyzed by X-ray diffractometry. The corrosion resistance of the substrate was improved by the Nb_2O_5 layers. The best protective performance was achieved for the deposition time of 15 min.

Effects of combined organic and inorganic corrosion inhibitors on the nanostructure cerium based conversion coating performance on AZ31 magnesium alloy: Morphological and corrosion studies

International Nuclear Information System (INIS)

Saei, E.; Ramezanzadeh, B.; Amini, R.; Kalajahi, M. Salami

2017-01-01

Highlights: •Cn-Mn-polyvinyl alcohol conversion coating led to more uniform and crack free film deposition. •The corrosion resistance of Ce film was noticeably improved by using combination of polyvinyl alchol and Mn2+ cations. •A synergistic effect between polyvinyl alchol-Mn2+ resulted in Ce film with enhanced morphology and corrosion resistance. -- Abstract: Magnesium (Mg) AZ31 samples were chemically treated by a series of room temperature nanostructure cerium based conversion coatings containing Mn(NO 3 ) 2 ·4H 2 O, Co(NO 3 ) 2 ·6H 2 O, and polyvinyl alcohol (PVA). The microstructure and corrosion protection properties of different samples were studied by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), electrochemical impedance spectroscopy (EIS) and polarization test in 3.5 wt.% NaCl solution. Results demonstrated that the AZ31 Mg alloy sample treated by Ce-Mn-PVA showed the highest corrosion resistance. A denser Ce film with lower crack was precipitated on the sample treated by Ce-Mn-PVA conversion coating.

Corrosion/95 conference papers

International Nuclear Information System (INIS)

Anon.

1995-01-01

The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

Electrochemistry and capillary condensation theory reveal the mechanism of corrosion in dense porous media.

Science.gov (United States)

Stefanoni, Matteo; Angst, Ueli M; Elsener, Bernhard

2018-05-09

Corrosion in carbonated concrete is an example of corrosion in dense porous media of tremendous socio-economic and scientific relevance. The widespread research endeavors to develop novel, environmentally friendly cements raise questions regarding their ability to protect the embedded steel from corrosion. Here, we propose a fundamentally new approach to explain the scientific mechanism of corrosion kinetics in dense porous media. The main strength of our model lies in its simplicity and in combining the capillary condensation theory with electrochemistry. This reveals that capillary condensation in the pore structure defines the electrochemically active steel surface, whose variability upon changes in exposure relative humidity is accountable for the wide variability in measured corrosion rates. We performed experiments that quantify this effect and find good agreement with the theory. Our findings are essential to devise predictive models for the corrosion performance, needed to guarantee the safety and sustainability of traditional and future cements.

Corrosion models for predictions of performance of high-level radioactive-waste containers

Energy Technology Data Exchange (ETDEWEB)

Farmer, J.C.; McCright, R.D. [Lawrence Livermore National Lab., CA (United States); Gdowski, G.E. [KMI Energy Services, Livermore, CA (United States)

1991-11-01

The present plan for disposal of high-level radioactive waste in the US is to seal it in containers before emplacement in a geologic repository. A proposed site at Yucca Mountain, Nevada, is being evaluated for its suitability as a geologic repository. The containers will probably be made of either an austenitic or a copper-based alloy. Models of alloy degradation are being used to predict the long-term performance of the containers under repository conditions. The models are of uniform oxidation and corrosion, localized corrosion, and stress corrosion cracking, and are applicable to worst-case scenarios of container degradation. This paper reviews several of the models.

EIS study on corrosion and scale processes and their inhibition in cooling system media

International Nuclear Information System (INIS)

Marin-Cruz, J.; Cabrera-Sierra, R.; Pech-Canul, M.A.; Gonzalez, I.

2006-01-01

A study of the carbon steel/cooling water interface was carried out using electrochemical impedance spectroscopy (EIS). EIS spectra reveal that a layer of corrosion and scale products forms naturally and evolves with the immersion time modifying the carbon steel/cooling water interface and giving rise to corrosion and scale processes. In addition, the nature of the layer formed on the metal was found to depend on the inhibitor used. It was established that the corrosion inhibitor (hydroxyphosphonoacetic acid (HPA)) chelates with Ca(II) ion generating a layer with resistive properties that provides good protection against corrosion. In contrast, the scale inhibitor (1-hydroxy-ethane-1,1-diphosphonic acid (HEDP)) is incorporated into the calcium carbonate crystals at the surface, modifying the structure and diminishing scale formation in the surface; this additive additionally inhibited corrosion. These observations were supported by scanning electronic microscopy (SEM) and corroborate previous studies performed by other techniques on HPA and HEDP. Finally, a synergistic effect was observed between these inhibitors that provides good protection to steel against corrosion and scaling in cooling media

EIS study on corrosion and scale processes and their inhibition in cooling system media

Energy Technology Data Exchange (ETDEWEB)

Marin-Cruz, J. [Universidad Autonoma Metropolitana, Departamento de Quimica, Apdo. Postal 55-534, 09340 Mexico, DF (Mexico) and Instituto Mexicano del Petroleo, Coordinacion de Ingenieria Molecular, Competencia de Quimica Aplicada, Eje Central Lazaro Cardenas No. 152, CP 07730, DF (Mexico)]. E-mail: jmarin@imp.mx; Cabrera-Sierra, R. [Universidad Autonoma Metropolitana, Departamento de Quimica, Apdo. Postal 55-534, 09340 Mexico, DF (Mexico); Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE-IPN), Departamento de Metalurgia, UPALM Zacatenco AP 75-874, CP 07338, DF (Mexico); Pech-Canul, M.A. [Departamento de Fisica Aplicada, Centro de Investigacion y de Estudios, Avanzados del IPN, AP 73 Cordemex, CP 97310, Merida, Yucatan (Mexico); Gonzalez, I. [Universidad Autonoma Metropolitana, Departamento de Quimica, Apdo. Postal 55-534, 09340 Mexico, DF (Mexico)]. E-mail: igm@xanum.uam.mx

2006-01-20

A study of the carbon steel/cooling water interface was carried out using electrochemical impedance spectroscopy (EIS). EIS spectra reveal that a layer of corrosion and scale products forms naturally and evolves with the immersion time modifying the carbon steel/cooling water interface and giving rise to corrosion and scale processes. In addition, the nature of the layer formed on the metal was found to depend on the inhibitor used. It was established that the corrosion inhibitor (hydroxyphosphonoacetic acid (HPA)) chelates with Ca(II) ion generating a layer with resistive properties that provides good protection against corrosion. In contrast, the scale inhibitor (1-hydroxy-ethane-1,1-diphosphonic acid (HEDP)) is incorporated into the calcium carbonate crystals at the surface, modifying the structure and diminishing scale formation in the surface; this additive additionally inhibited corrosion. These observations were supported by scanning electronic microscopy (SEM) and corroborate previous studies performed by other techniques on HPA and HEDP. Finally, a synergistic effect was observed between these inhibitors that provides good protection to steel against corrosion and scaling in cooling media.

NASA's Beachside Corrosion Test Site and Current Environmentally Friendly Corrosion Control Initiatives

Science.gov (United States)

Russell, Richard W.; Calle, Luz Marina; Johnston, Frederick; Montgomery, Eliza L.; Curran, Jerome P.; Kolody, Mark R.

2013-01-01

NASA began corrosion studies at the Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term corrosion protective coatings for carbon steel. KSC's Beachside Corrosion Test Site (BCTS), which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring, environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acid ic exhaust from the solid rocket boosters. In the years that followed, numerous studies have identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosive environment at the launch pad. This paper presents a historical overview of over 45 years of corrosion and coating evaluation studies and a description of the BCTS's current capabilities. Additionally, current research and testing programs involving chromium free coatings, environmentally friendly corrosion preventative compounds, and alternates to nitric acid passivation will be discussed.

A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

International Nuclear Information System (INIS)

Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

2007-01-01

The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe 49.7 Cr 17.7 Mn 1.9 Mo 7.4 W 1.6 B 15.2 C 3.8 Si 2.4 ) is discussed here. (authors)

Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

Directory of Open Access Journals (Sweden)

Marko Chigondo

2016-01-01

Full Text Available Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metallic corrosion on industrial vessels, equipment, or surfaces. Inorganic and organic inhibitors are toxic and costly and thus recent focus has been turned to develop environmentally benign methods for corrosion retardation. Many researchers have recently focused on corrosion prevention methods using green inhibitors for mild steel in acidic solutions to mimic industrial processes. This paper provides an overview of types of corrosion, corrosion process, and mainly recent work done on the application of natural plant extracts as corrosion inhibitors for mild steel.

Corrosion protection of Arctic offshore structures: Final report. [Effects of temperature and salinity on required cathodic protection current

Energy Technology Data Exchange (ETDEWEB)

Sackinger, W.M.; Rogers, J.C.; Feyk, C.; Theuveny, B.

1985-10-01

Results are presented for a research program on corrosion prevention for Arctic offshore structures which are in contact with sea ice for a significant portion of the year. The electrical method most adaptable for structure protection involves the injection of impressed current from several remote anodes buried just beneath the sea floor. The electrical resistivity of annual sea ice as a function of temperature and salinity is presented. Details of the interface layers formed between sea ice and steel in the presence of current injection are shown. A computer program was developed to enable the calculation of protective current density into the structure, in the presence of ice rubble and ridges around the structure. The program and the results of an example calculation are given for a caisson- retained island structure. 81 refs., 103 figs., 3 tabs.

The Investigation of the Corrosion Resistance of the Tension Clamps Skl14

Directory of Open Access Journals (Sweden)

Marek Pětioký

2015-05-01

Full Text Available At the level crossings it is possible to find the problems with the corrosion of the parts of the fastening system. These problems are especially at the rubber level crossings and in the tunnels. As a part of the thesis the problem of the corrosion of the tension clamp Skl14 of the producer Vossloh at the rubber level crossings is examined. For the purposes of the comparison the tension clamps without the corrosion protection and the tension clamps with the corrosion protection KTL were examined. As a first step the corrosion features of the tension clamps Skl14 were solved. The examination was divided into two parts. First part it was the examination according to ČSN EN ISO 9227. The samples of the tension clamps were putted into the corrosion chamber. After 1728 h the results of the corrosion impacts were not satisfied. It was decided for the second step of the examination. It was the immersion in an electrolyte solution. As a result of the paper the corrosion features of the tension clamps without the corrosion protection and with the corrosion protection are compared.

Cathodic protection beneath thick external coating on flexible pipeline

Energy Technology Data Exchange (ETDEWEB)

Festy, Dominique; Choqueuse, Dominique; Leflour, Denise; Lepage, Vincent [Ifremer - Centre de Brest, BP 70 29280 Plouzane (France); Condat, Carol Taravel; Desamais, Nicolas [Technip- FLEXIFRANCE - PED/PEC - Rue Jean Hure, 76580 Le Trait (France); Tribollet, Bernard [UPR 15 du CNRS, Laboratoire LISE, 4 Place Jussieu, 75252 Paris Cedex (France)

2004-07-01

Flexible offshore pipelines possess an external polymer sheath to protect the structure against seawater. In case of an accidental damage of the outer sheath, the annulus of the flexible pipe is flooded with seawater. Far from the damage, corrosion and/or corrosion fatigue of armour steel wires in the annulus occur in a strictly deaerated environment; this has been studied for a few years. At the damage location, the steel wires are in direct contact with renewed seawater. In order to protect them against corrosion, a cathodic protection is applied using sacrificial anodes located at the end fittings. The goal of this work is to evaluate the extent of the cathodic protection as well as the electrolyte oxygen concentration beneath the coating around the damage, to know whether or not there is a non protected area with enough oxygen where corrosion and corrosion fatigue can occur. The experimental work was performed with a model cell (2000 x 200 mm{sup 2}), composed of a mild steel plate and a PMMA coat (transparent poly-methyl-methacrylate). The thickness of the gap between the steel plate and the PMMA coat was 0.5 mm. The potential and current density were monitored all along the cell (70 sensors). The oxygen concentration was also recorded. The experiments were performed with natural sea water, and cathodic protection was applied in a reservoir at one extremity of the cell. Another reservoir at the other cell extremity enabled carbon dioxide bubbling to simulate pipeline annular conditions. PROCOR software was used to simulate potential and current density within the gap and a mathematical model was developed to model oxygen concentration evolution. Both model and experimental results show that the extent of the cathodic protection is much greater than that of oxygen. Oxygen depletion is very quick within the gap when seawater fills it and the oxygen concentration is close to zero a few milli-metres from the gap opening. On the other hand, the cathodic protection

Corrosion Protection of Phenolic-Epoxy/Tetraglycidyl Metaxylediamine Composite Coatings in a Temperature-Controlled Borax Environment

Science.gov (United States)

Xu, Wenhua; Wang, Zhenyu; Han, En-Hou; Liu, Chunbo

2017-12-01

The failure behavior for two kinds of phenolic-epoxy/tetraglycidyl metaxylediamine composite coatings in 60 °C borax aqueous solution was evaluated using electrochemical methods (EIS) combined with scanning electron microscopy, confocal laser scanning microscope, water immersion test, and Raman spectrum. The main focus was on the effect of curing agent on the corrosion protection of coatings. Results revealed that the coating cured by phenolic modified aromatic amine possessed more compact cross-linked structure, better wet adhesion, lower water absorption (0.064 mg h-1 cm-2) and its impedance values was closed to 108 Ω cm2 after immersion for 576 h, while the coating cured by modified aromatic ring aliphatic amine was lower than 105 Ω cm2. The corrosion mechanism of the two coatings is discussed.

Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

Directory of Open Access Journals (Sweden)

B. Bobic

2010-03-01

Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

Hanford Double Shell Waste Tank Corrosion Studies - Final Report FY2015

Energy Technology Data Exchange (ETDEWEB)

Fuentes, R. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Wyrwas, R. B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-05-01

During FY15, SRNL performed corrosion testing that supported Washington River Protection Solutions (WRPS) with their double shell tank (DST) integrity program. The testing investigated six concerns including, 1) the possibility of corrosion of the exterior of the secondary tank wall; 2) the effect of ammonia on vapor space corrosion (VSC) above waste simulants; 3) the determination of the minimum required nitrite and hydroxide concentrations that prevent pitting in concentrated nitrate solutions (i.e., waste buffering); 4) the susceptibility to liquid air interface (LAI) corrosion at proposed stress corrosion cracking (SCC) inhibitor concentrations; 5) the susceptibility of carbon steel to pitting in dilute solutions that contain significant quantities of chloride and sulfate; and 6) the effect of different heats of A537 carbon steel on the corrosion response. For task 1, 2, and 4, the effect of heat treating and/ or welding of the materials was also investigated.