WorldWideScience

Sample records for corrosion problems due

  1. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2007-01-01

    , the internal sulphidation is much more significant than that revealed in the demonstration project. Avedøre 2 main boiler is fuelled with wood pellets + heavy fuel oil + gas. Some reaction products due to the presence of vanadium compounds in the heavy oil were detected, i.e. iron vanadates. However, the most...... significant corrosion attack was due to sulphidation attack at the grain boundaries of 18-8 steel after 3 years exposure. The corrosion mechanisms and corrosion rates are compared with biomass firing and coal firing. Potential corrosion problems due to co-firing biomass and fossil fuels are discussed....

  2. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2008-01-01

    in this environment, the internal sulphidation is much more significant than that revealed in the demonstration project. Avedøre 2 main boiler is fuelled with wood pelletsþheavy fuel oilþgas. Some reaction products resulting from the presence of vanadium compounds in the heavy oil were detected, i.e. iron vanadates....... However, the most significant corrosion attack was sulphidation attack at the grain boundaries of 18-8 steel after 3 years exposure. The corrosion mechanisms and corrosion rates are compared with biomass firing and coal firing. Potential corrosion problems due to co-firing biomass and fossil fuels...

  3. Solving A Corrosion Problem

    Science.gov (United States)

    1979-01-01

    The corrosion problem, it turned out, stemmed from the process called electrolysis. When two different metals are in contact, an electrical potential is set up between them; when the metals are surrounded by an electrolyte, or a conducting medium, the resulting reaction causes corrosion, often very rapid corrosion. In this case the different metals were the copper grounding system and the ferry's aluminum hull; the dockside salt water in which the hull was resting served as the electrolyte. After identifying the source of the trouble, the Ames engineer provided a solution: a new wire-and-rod grounding system made of aluminum like the ferry's hull so there would no longer be dissimilar metals in contact. Ames research on the matter disclosed that the problem was not unique to the Golden Gate ferries. It is being experienced by many pleasure boat operators who are probably as puzzled about it as was the Golden Gate Transit Authority.

  4. Corrosion Problems in Absorption Chillers

    Science.gov (United States)

    Stetson, Bruce

    1978-01-01

    Absorption chillers use a lithium bromide solution as the medium of absorption and water as the refrigerant. Discussed are corrosion and related problems, tests and remedies, and cleaning procedures. (Author/MLF)

  5. Durable Corrosion Resistance of Copper Due to Multi-Layer Graphene

    Directory of Open Access Journals (Sweden)

    Abhishek Tiwari

    2017-09-01

    Full Text Available Ultra-thin graphene coating has been reported to provide considerable resistance against corrosion during short-term exposures, however, there is great variability in the corrosion resistance due to graphene coating in different studies. It may be possible to overcome the problem of hampered corrosion protection ability of graphene that is caused due to defective single layer graphene by applying multilayer graphene. Systematic electrochemical characterization showed that the multilayer graphene coating developed in the study provided significant corrosion resistance in a chloride solution and the corrosion resistance was sustained for long durations (~400 h, which is attributed to the multilayer graphene.

  6. Materials selection and corrosion problems

    Energy Technology Data Exchange (ETDEWEB)

    Cornet, I.; Greif, R.; Treseder, R.S.

    1974-06-28

    Data tabulated for chemical composition of geothermal waters are presented for four areas of interest in Nevada: Beowawe steam well and Beowawe Hot Spring, Buffalo Valley Hot Springs, Kyle Hot Springs, and Leach Hot Springs. Material recommendations were prepared for the Nevada geothermal well. A detailed field corrosion test program planned for the Nevada test well is included. A progress report is presented for a laboratory research program on velocity effects in corrosion. (MHR)

  7. Failure of a MEA reclaimer tube bundle due to corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Shaban, H.; Abdo, M.S.E.; Lal, D.P.

    1988-08-01

    The removal of sulphur compounds from natural gas used in ammonia production is carried out by scrubbing with monoethanol amine (MEA). To avoid build up of corrosion and degradation products, a portion of the circulating MEA solution is passed through a reclaimer. This is essentially a kettle-type reboiler with a tube bundle made of 316L stainless steel. Occasional failures of the tube bundle due to pitting corrosion have been reported. It is suggested that the excessive pitting corrosion observed on the upper rows of the tube bundle could be partly due to high steam temperature but mainly due to the liquid level falling below the tubes leaving an accumulation of corrosive degradation products on the exposed surfaces, normally these corrosive products remain diluted in the MEA solution and cause little corrosion of the covered tubes. Their concentration on the dry upper layers of the hot metal tubes, however, leads to excessive corrosion. (U.K.).

  8. Corrosion problems and solutions in oil refining and petrochemical industry

    CERN Document Server

    Groysman, Alec

    2017-01-01

    This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion...

  9. Concrete cover cracking due to uniform reinforcement corrosion

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Michel, Alexander; Geiker, Mette Rica;

    2013-01-01

    is calculated using literature data on corrosion rate and Faraday’s law. The parameters varied comprise reinforcement diameter, concrete cover thickness and concrete material properties, viz. concrete tensile strength and ductility (plain concrete and fibre reinforced concrete). Results obtained from......Service life design (SLD) is an important tool for civil engineers to ensure that the structural integrity and functionality of the structure is not compromised within a given time frame, i.e. the service life. In SLD of reinforced concrete structures, reinforcement corrosion is of major concern...... and reinforcement de-passivation is a frequently used limit state. The present paper investigates an alternative limit state: corrosion-induced cover cracking. Results from numerical simulations of concrete cover cracking due to reinforcement corrosion are presented. The potential additional service life...

  10. DAMAGE LOCATION DUE TO CORROSION IN REINFORCED CONCRETE STRUCTURES

    Institute of Scientific and Technical Information of China (English)

    WUJin; ChengJi-xin; LUMing-sheng

    2004-01-01

    An investigation on damage location due to the corrosion in reinforced concrete structures is conducted. The frequency change square ratio is used as a parameter for the damage. It is theoretically verified that the parameter is a function of the damage location. Experimental results of the corrosion in reinforced concrete structures show that the predicted damage location is in agreement with the real damage location. The modal parameters are used to detect the damages in structural concrete elements, and so they are useful for structural appraisal.

  11. Solutions of corrosion Problems in advanced Technologies

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, Asger

    1999-01-01

    Austenitic and ferritic steels were exposed in the superheater area of a straw-fired CHP plant. The specimens were exposed for 1400 hours at 450-600°C. The rate of corrosion was assessed based on unattacked metal remaining. The corrosion products and course of corrosion for the various steel types...... were investigated using light optical and scanning electron microscopy. The ferritic steels suffered from corrosion mainly via material loss. The austenitic steels suffered from predominantly selective corrosion resulting in chromium depletion from the alloy. A clear trend was observed that selective...... corrosion increased with increasing chromium content of the alloy....

  12. Corrosion problems with aqueous coolants, final report

    Energy Technology Data Exchange (ETDEWEB)

    Diegle, R B; Beavers, J A; Clifford, J E

    1980-04-11

    The results of a one year program to characterize corrosion of solar collector alloys in aqueous heat-transfer media are summarized. The program involved a literature review and a laboratory investigation of corrosion in uninhibited solutions. It consisted of three separate tasks, as follows: review of the state-of-the-art of solar collector corrosion processes; study of corrosion in multimetallic systems; and determination of interaction between different waters and chemical antifreeze additives. Task 1 involved a comprehensive review of published literature concerning corrosion under solar collector operating conditions. The reivew also incorporated data from related technologies, specifically, from research performed on automotive cooling systems, cooling towers, and heat exchangers. Task 2 consisted of determining the corrosion behavior of candidate alloys of construction for solar collectors in different types of aqueous coolants containing various concentrations of corrosive ionic species. Task 3 involved measuring the degradation rates of glycol-based heat-transfer media, and also evaluating the effects of degradation on the corrosion behavior of metallic collector materials.

  13. Solutions of corrosion Problems in advanced Technologies

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, Asger

    1999-01-01

    were investigated using light optical and scanning electron microscopy. The ferritic steels suffered from corrosion mainly via material loss. The austenitic steels suffered from predominantly selective corrosion resulting in chromium depletion from the alloy. A clear trend was observed that selective...

  14. Modeling of Discontinuities in Resistance Structures due to Corrosion

    Directory of Open Access Journals (Sweden)

    Daniel Boboş

    2011-05-01

    Full Text Available The corrosion process is a process that produces significant negative effects on the resistance structures by reducing their section and by deterioration of mechanical properties of materials. In this paper are presented some notions about the corrosion process, types of corrosion encountered and types of geometric models that can be used for analytical calculation and for numerical simulation using finite element analysis programs, of the effects produced in the corrosion process on the natural frequency of the structure elements.

  15. Advanced modelling of concrete deterioration due to reinforcement corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Isgor, O.B. [Carleton Univ., Dept. of Civil and Environmental Engineering, Ottawa, Ontario (Canada); Razaqpur, A.G. [McMaster Univ., Dept. of Civil Engineering, Hamilton, Ontario (Canada)

    2006-06-15

    A comprehensive model is presented for predicting the rate of steel corrosion in concrete structures and the consequent formation and propagation of cracks around the steel reinforcement. The corrosion model considers both the initiation and the propagation stages of corrosion. Processes commencing in the initiation stage, such as the transport of chloride ions and oxygen within the concrete and variation in temperature and moisture, are assumed to continue in the propagation stage while active corrosion is occurring contemporaneously. This allows the model to include the effects of changes in exposure conditions on the corrosion rate and the effects of the corrosion reactions on the transport properties of concrete. The corrosion rates are calculated by applying the finite-element solution of the Laplace equation for electrochemical potential, with appropriate boundary conditions. Because these boundary conditions are nonlinear, a nonlinear solution algorithm is used. The results of the analysis are compared with available test data, and the comparison is found to be satisfactory. (author)

  16. Corrosion Problems in the Canadian Maritime Forces

    Science.gov (United States)

    1984-12-01

    des tubes d6surchauf fours, des collecteurs do carburant des turbines it gaz et des chaudi~res auxiliairos et do r~cup~ration des gaz perdus. La...corrosion. TABLE OF CONTENTS Paxe Number Abstract i 1. Introduction 2. Machinery 2 2.1 Solar Saturn Fuel Manifold 2 2.2 Desuperheater Tubes 2 2.3 DDH 280’s...them. The case histories are divided into three categories: machinery, seawater systems and general. 2. MACHINERY 2.1 Solar Saturn Fuel Manifold Solar

  17. Corrosion failure due to flux residues in an electronic add-on device

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Minzari, Daniel; Rathinavelu, Umadevi

    2010-01-01

    Corrosion of components and sub-assemblies on an electronic Printed Circuit Board Assembly (PCBA) is a major reliability concern. Both process and user related contamination will influence the corrosion reliability of a PCBA and the electronic device as a whole. An important process related......-electrochemical technique, in situ ECM studies, and scanning electron microscopy (SEM). Failure of the switches was found to be either due to the flux residue acting as an nsulating layer or as a corrosion accelerator causing ECM....

  18. Expansion due to the anaerobic corrosion of iron

    Energy Technology Data Exchange (ETDEWEB)

    Smart, N.R.; Rance, A.P.; Fennell, P.A.H. [Serco Assurance, Culham Science Centre (United Kingdom)

    2006-12-15

    The proposed design for a final repository for spent fuel and other long-lived residues in Sweden is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will then be placed in vertical storage holes drilled in a series of caverns excavated from the granite bedrock at a depth of about 500 m and surrounded by compacted bentonite clay. The canister design is based on a thick cast inner container, designed to provide mechanical strength and to keep individual fuel bundles at a safe distance from one another, thereby minimising the risk of criticality. The container is fitted inside an inherently corrosion resistant copper overpack that is designed to provide containment over the long timescales required. As part of the safety case for the repository, one of the scenarios being addressed by SKB involves the early mechanical failure of the outer copper overpack, allowing water to enter the outer container and corrode the inner one. One consequence of this failure would be the long-term build up of corrosion product, which could induce stresses in the spent fuel canister. A programme of experimental work was undertaken to investigate the effect of corrosion product formation on the generation of stresses in the outer copper container. This report describes the construction of an apparatus to directly measure the expansion caused by the anaerobic corrosion of ferrous material in a simulated repository environment whilst under representative compressive loads. This apparatus, known as the 'stress cell' consisted of a stack of interleaved carbon steel and copper discs that was subjected to a compressive load simulating the loads expected in a repository and immersed in simulated anoxic groundwater at 69 deg C. The stack was mounted in a rigid frame and a system of levers was used to amplify any expansion caused by corrosion; the expansion of the stack was measured using sensitive displacement transducers

  19. Prediction of Failure Due to Thermal Aging, Corrosion and Environmental Fracture in Amorphous and Titanium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C

    2003-04-15

    DARPA is exploring a number of advanced materials for military applications, including amorphous metals and titanium-based alloys. Equipment made from these materials can undergo degradation due to thermal aging, uniform corrosion, pitting, crevice corrosion, denting, stress corrosion cracking, corrosion fatigue, hydrogen induced cracking and microbial influenced corrosion. Amorphous alloys have exceptional resistance to corrosion, due in part to the absence of grain boundaries, but can undergo crystallization and other phase instabilities during heating and welding. Titanium alloys are extremely corrosion resistant due to the formation of a tenacious passive film of titanium oxide, but is prone to hydrogen absorption in crevices, and hydrogen induced cracking after hydrogen absorption. Accurate predictions of equipment reliability, necessary for strategic planning, requires integrated models that account for all relevant modes of attack, and that can make probabilistic predictions. Once developed, model parameters must be determined experimentally, and the validity of models must be established through careful laboratory and field tests. Such validation testing requires state-of-the-art surface analytical techniques, as well as electrochemical and fracture mechanics tests. The interaction between those processes that perturb the local environment on a surface and those that alter metallurgical condition must be integrated in predictive models. The material and environment come together to drive various modes of corrosive attack (Figure 1). Models must be supported through comprehensive materials testing capabilities. Such capabilities are available at LLNL and include: the Long Term Corrosion Test Facility (LTCTF) where large numbers of standard samples can be exposed to realistic test media at several temperature levels; a reverse DC machine that can be used to monitor the propagation of stress corrosion cracking (SCC) in situ; and banks of potentiostats with

  20. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  1. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  2. Advances in research of stress-assisted corrosion fatigue problem

    Institute of Scientific and Technical Information of China (English)

    TANG Zhi-bo; LI Qiang

    2007-01-01

    Ceramic materials are notable for their rigidity, insulation and resistance to hostile environment. Nevertheless, if a stressed ceramic component is exposed to chemical attack, it may suffer from a form of delayed fracture known as static fatigue.From the point of view of a designer, it is clearly desirable to determine the behavior of sub-critical crack growth; the crack path and crack growth rate, as a function of material properties and loading conditions are of particular interest. This paper presents a review of advances in stress assisted corrosion problem in history and its corresponding numerical approaches in the last decades,and finally, comes up with consideration and crucial suggestions for future work.

  3. Modeling of concrete cracking due to corrosion process of reinforcement bars

    Energy Technology Data Exchange (ETDEWEB)

    Bossio, Antonio, E-mail: antonio.bossio@unina.it [Department of Chemical Engineering, Materials and Production, University of Naples “Federico II”, Napoli, Piazzale V. Tecchio 80, I-80125 Italy (Italy); Monetta, Tullio, E-mail: monetta@unina.it [Department of Chemical Engineering, Materials and Production, University of Naples “Federico II”, Napoli, Piazzale V. Tecchio 80, I-80125 Italy (Italy); Bellucci, Francesco, E-mail: bellucci@unina.it [Department of Chemical Engineering, Materials and Production, University of Naples “Federico II”, Napoli, Piazzale V. Tecchio 80, I-80125 Italy (Italy); Lignola, Gian Piero, E-mail: glignola@unina.it [Department of Structures for Engineering and Architecture, University of Naples “Federico II”, Via Claudio 21, I-80125 Napoli (Italy); Prota, Andrea, E-mail: aprota@unina.it [Department of Structures for Engineering and Architecture, University of Naples “Federico II”, Via Claudio 21, I-80125 Napoli (Italy)

    2015-05-15

    The reinforcement corrosion in Reinforced Concrete (RC) is a major reason of degradation for structures and infrastructures throughout the world leading to their premature deterioration before design life was attained. The effects of corrosion of reinforcement are: (i) the reduction of the cross section of the bars, and (ii) the development of corrosion products leading to the appearance of cracks in the concrete cover and subsequent cover spalling. Due to their intrinsic complex nature, these issues require an interdisciplinary approach involving both material science and structural design knowledge also in terms on International and National codes that implemented the concept of durability and service life of structures. In this paper preliminary FEM analyses were performed in order to simulate pitting corrosion or general corrosion aimed to demonstrate the possibility to extend the results obtained for a cylindrical specimen, reinforced by a single bar, to more complex RC members in terms of geometry and reinforcement. Furthermore, a mechanical analytical model to evaluate the stresses in the concrete surrounding the reinforcement bars is proposed. In addition, a sophisticated model is presented to evaluate the non-linear development of stresses inside concrete and crack propagation when reinforcement bars start to corrode. The relationships between the cracking development (mechanical) and the reduction of the steel section (electrochemical) are provided. Finally, numerical findings reported in this paper were compared to experimental results available in the literature and satisfactory agreement was found.

  4. Simulation of the Ill-Posed Problem of Reinforced Concrete Corrosion Detection Using Boundary Element Method

    Directory of Open Access Journals (Sweden)

    Syarizal Fonna

    2016-01-01

    Full Text Available Many studies have suggested that the corrosion detection of reinforced concrete (RC based on electrical potential on concrete surface was an ill-posed problem, and thus it may present an inaccurate interpretation of corrosion. However, it is difficult to prove the ill-posed problem of the RC corrosion detection by experiment. One promising technique is using a numerical method. The objective of this study is to simulate the ill-posed problem of RC corrosion detection based on electrical potential on a concrete surface using the Boundary Element Method (BEM. BEM simulates electrical potential within a concrete domain. In order to simulate the electrical potential, the domain is assumed to be governed by Laplace’s equation. The boundary conditions for the corrosion area and the noncorrosion area of rebar were selected from its polarization curve. A rectangular reinforced concrete model with a single rebar was chosen to be simulated using BEM. The numerical simulation results using BEM showed that the same electrical potential distribution on the concrete surface could be generated from different combinations of parameters. Corresponding to such a phenomenon, this problem can be categorized as an ill-posed problem since it has many solutions. Therefore, BEM successfully simulates the ill-posed problem of reinforced concrete corrosion detection.

  5. Corrosion due to use of carbon dioxide for enhanced oil recovery. Final report. SumX No. 78-003

    Energy Technology Data Exchange (ETDEWEB)

    DeBerry, D.W.; Clark, W.S.

    1979-09-01

    This study documents the specific effects of CO/sub 2/ on corrosion and identifies promising methods for controlling corrosion in fields using CO/sub 2/ injection. Information has been assembled on: CO/sub 2/ corrosion problems in general, surface and downhole corrosion problems specifically associated with CO/sub 2/ enhanced oil recovery, and methods to reduce corrosion problems in CO/sub 2/ environments. Corrosion mechanisms, kinetic behavior, and the effects of various parameters on corrosion by CO/sub 2/ are presented in this study. Engineering metals are not attacked by CO/sub 2/ under oil field environments unless liquid water is also present. Plain and low alloy steels are attacked by mixtures of CO/sub 2/ and liquid water. Attack on these bare metals may become serious at a CO/sub 2/ partial pressure as low as 4 psi and it increases with CO/sub 2/ partial pressure although not in direct proportion. Fluid flow rate is an important factor in CO/sub 2//water corrosion. Practically all stainless steels and similar resistant alloys are not particularly subject to corrosion by CO/sub 2//water mixtures alone, even at high CO/sub 2/ pressures. Elevated levels of CO/sub 2/ can aggravate the corrosive effects of other species such as hydrogen sulfide, oxygen, and chloride. Mixtures of CO/sub 2/, carbon monoxide (CO), and water can cause stress corrosion cracking of plain steels. Corrosion problems in CO/sub 2/ systems should be circumvented when possible by avoiding combination of the corrosive components. Although water cannot be excluded throughout the CO/sub 2/ injection-oil production-CO/sub 2/ and water reinjection chain, air in-leakage can be minimized and oxygen scavengers used to remove any residual. Exclusion of oxygen is important to the successful use of other corrosion control measures. A discussion is given of the main control methods including metal selection, protective coatings and nonmetallic materials, and chemical inhibition. (DLC)

  6. Assessing corrosion problems in photovoltaic cells via electrochemical stress testing

    Science.gov (United States)

    Shalaby, H.

    1985-01-01

    A series of accelerated electrochemical experiments to study the degradation properties of polyvinylbutyral-encapsulated silicon solar cells has been carried out. The cells' electrical performance with silk screen-silver and nickel-solder contacts was evaluated. The degradation mechanism was shown to be electrochemical corrosion of the cell contacts; metallization elements migrate into the encapsulating material, which acts as an ionic conducting medium. The corrosion products form a conductive path which results in a gradual loss of the insulation characteristics of the encapsulant. The precipitation of corrosion products in the encapsulant also contributes to its discoloration which in turn leads to a reduction in its transparency and the consequent optical loss. Delamination of the encapsulating layers could be attributed to electrochemical gas evolution reactions. The usefulness of the testing technique in qualitatively establishing a reliability difference between metallizations and antireflection coating types is demonstrated.

  7. Critical Study of Corrosion Damaged Concrete Structures

    OpenAIRE

    Sallehuddin Shah Ayop; John Cairns

    2013-01-01

    Corrosion of steel reinforcement in concrete is one of the major problems with respect to the durability of reinforced concrete structures. The degradation of the structure strength due to reinforcement corrosion decreases its design life. This paper presents the literature study on the influence of the corrosion on concrete structure starting from the mechanism of the corrosion until the deterioration stage and the structural effects of corrosion on concrete structures.

  8. Reinforced concrete bridges: effects due to corrosion and concrete young modulus variation

    Directory of Open Access Journals (Sweden)

    P. T. C. Mendes

    Full Text Available Most of the Brazilian bridges of federal road network are made of reinforced concrete and are more than 30 years old, with little information about the mechanical properties of their constitutive materials. Along the service life of these bridges much modification occurred on vehicles load and geometry and in design standard. Many of them show signs of concrete and steel deterioration and their stability conditions are unknown. With the aim of contributing to the structural evaluation of reinforced concrete bridges it was decided to analyze the stresses in reinforced concrete bridge sections to verify the effects due to reinforcement corrosion and variation of the concrete Young modulus on the stress distribution regarding several load patterns and cracking effects in a representative bridge of the Brazilian road network with different longitudinal reinforcement taxes and two concrete Young modulus, Ec and 0.5Ec, and with different percentage of reinforcement corrosion. The analysis considered two finite element models: frame and shell elements as well as solid elements. The results indicate that these variation effects are more significant in reinforcement bars than in concrete.

  9. A canned food scheduling problem with batch due date

    Science.gov (United States)

    Chung, Tsui-Ping; Liao, Ching-Jong; Smith, Milton

    2014-09-01

    This article considers a canned food scheduling problem where jobs are grouped into several batches. Jobs can be sent to the next operation only when all the jobs in the same batch have finished their processing, i.e. jobs in a batch, have a common due date. This batch due date problem is quite common in canned food factories, but there is no efficient heuristic to solve the problem. The problem can be formulated as an identical parallel machine problem with batch due date to minimize the total tardiness. Since the problem is NP hard, two heuristics are proposed to find the near-optimal solution. Computational results comparing the effectiveness and efficiency of the two proposed heuristics with an existing heuristic are reported and discussed.

  10. Determination of corrosion rate of reinforcement with a modulated guard ring electrode; analysis of errors due to lateral current distribution

    Energy Technology Data Exchange (ETDEWEB)

    Wojtas, H

    2004-07-01

    The main source of errors in measuring the corrosion rate of rebars on site is a non-uniform current distribution between the small counter electrode (CE) on the concrete surface and the large rebar network. Guard ring electrodes (GEs) are used in an attempt to confine the excitation current within a defined area. In order to better understand the functioning of modulated guard ring electrode and to assess its effectiveness in eliminating errors due to lateral spread of current signal from the small CE, measurements of the polarisation resistance performed on a concrete beam have been numerically simulated. Effect of parameters such as rebar corrosion activity, concrete resistivity, concrete cover depth and size of the corroding area on errors in the estimation of polarisation resistance of a single rebar has been examined. The results indicate that modulated GE arrangement fails to confine the lateral spread of the CE current within a constant area. Using the constant diameter of confinement for the calculation of corrosion rate may lead to serious errors when test conditions change. When high corrosion activity of rebar and/or local corrosion occur, the use of the modulated GE confinement may lead to significant underestimation of the corrosion rate.

  11. MATHEMATICAL MODEL FOR CALCULATION OF MINIMUM PRESSURE PERTAINING TO DESTRUCTION OF SURFACE CORROSION LAYER DUE TO IMPACT OF WORKING LIQUID REVERSIVE STREAM

    Directory of Open Access Journals (Sweden)

    I. V. Kachanov

    2014-01-01

    Full Text Available Due to balance of external and internal force capacities a variation quasistatic problem has been solved in the paper. The problem allows to determine optimum values of α and β angles in the accepted field of sliding lines when destruction pressure takes on a minimum value pmin. It has been ascertained that the minimum pressure pmin which is necessary for destruction of a corrosion layer is registered at stream compression coefficient λ = 0,063 and the pressure is equal to 8-17 MPa for the investigated speed range v = 80-140 m/s.

  12. Inhibition of pH fronts in corrosion cells due to the formation of cerium hydroxide

    NARCIS (Netherlands)

    Soestbergen, M. van; Erich, S.J.F.; Huinink, H.P.; Adan, O.C.G.

    2013-01-01

    The effect of cerium-based corrosion inhibitors on the pH front between the alkaline cathode and acidic anode in corrosion cells has been studied. The cerium component of these inhibitors can affect the pH front since it precipitates in an alkaline environment as cerium hydroxide, which is important

  13. Delayed dislocation following metal-on-polyethylene arthroplasty of the hip due to 'silent' trunnion corrosion.

    Science.gov (United States)

    Lash, N J; Whitehouse, M R; Greidanus, N V; Garbuz, D S; Masri, B A; Duncan, C P

    2016-02-01

    We present a case series of ten metal-on-polyethylene total hip arthroplasties (MoP THAs) with delayed dislocation associated with unrecognised adverse local tissue reaction due to corrosion at the trunnion and pseudotumour formation. The diagnosis was not suspected in nine of the ten patients (six female/four male; mean age 66 years), despite treatment in a specialist unit (mean time from index surgery to revision was 58 months, 36 to 84). It was identified at revision surgery and subsequently confirmed by histological examination of resected tissue. Pre-operative assessment and culture results ruled out infection. A variety of treatment strategies were used, including resection of the pseudotumour and efforts to avoid recurrent dislocation. The rate of complications was high and included three deep infections, two patients with recurrent dislocation, and one recurrent pseudotumour. This series (mean follow-up of 76 months following index procedure and 19 months following revision THA) demonstrates that pseudotumour is an infrequent but important contributor to delayed instability following MoP THA. It is easy to overlook in the differential diagnosis, especially if the alignment of the components is less than optimal, leading to an assumption that malalignment is the cause of the dislocation. The instability is likely to be multifactorial and the revision surgery is complex. Due to the high complication rate associated with revision in this cohort, the diagnosis should be borne in mind when counselling patients regarding the risks of revision surgery. ©2016 The British Editorial Society of Bone & Joint Surgery.

  14. Taking Advantage of a Corrosion Problem to Solve a Pollution Problem

    Science.gov (United States)

    Palomar-Ramirez, Carlos F.; Bazan-Martinez, Jose A.; Palomar-Pardave, Manuel E.; Romero-Romo, Mario A.; Ramirez-Silva, Maria Teresa

    2011-01-01

    Some simple chemistry is used to demonstrate how Fe(II) ions, formed during iron corrosion in acid aqueous solution, can reduce toxic Cr(VI) species, forming soluble Cr(III) and Fe(III) ions. These ions, in turn, can be precipitated by neutralizing the solution. The procedure provides a treatment for industrial wastewaters commonly found in…

  15. Natural analogues for expansion due to the anaerobic corrosion of ferrous materials

    Energy Technology Data Exchange (ETDEWEB)

    Smart, N.R.; Adams, R. [Serco Assurance, Culham Science Centre (United Kingdom)

    2006-10-15

    In Sweden, spent nuclear fuel will be encapsulated in sealed cylindrical canisters, consisting of a cast iron insert and a copper outer container. The canisters will be placed in a deep geologic repository and surrounded by bentonite. If a breach of the outer copper container were to occur the cast iron insert would undergo anaerobic corrosion, forming a magnetite film whose volume would be greater than that of the base metal. In principle there is a possibility that accumulation of iron corrosion product could cause expansion of the copper canister. Anaerobic corrosion rates are very slow, so in the work described in this report reference was made to analogous materials that had been corroding for long periods in natural anoxic aqueous environments. The report considers the types of naturally occurring environments that may give rise to anoxic environments similar to deep geological groundwater and where ferrous materials may be found. Literature information regarding the corrosion of iron archaeological artefacts is summarised and a number of specific archaeological artefacts containing iron and copper corroding in constrained geometries in anoxic natural waters are discussed in detail. No evidence was obtained from natural analogues which would suggest that severe damage is likely to occur to the SKB waste canister design as a result of expansive corrosion of cast iron under repository conditions.

  16. Damage process due to corrosion of reinforcement bars - Current and future activities -

    Energy Technology Data Exchange (ETDEWEB)

    Raupach, M.; Warkus, J. [Institute for Building Materials Research of Aachen University (ibac), Schinkelstr. 3, 52062 Aachen (Germany); Gulikers, J. [Research Department, Bouwdienst Rijkswaterstaat, P.O. Box 2 00 00, 3502 LA Utrecht (Netherlands)

    2006-08-15

    Against the background of huge costs for maintenance and repair it would be helpful to have a tool to assess the remaining life time of concrete structures. Deterioration is often caused by reinforcement corrosion and research projects have been carried out to develop models for the time-dependent progress of the degradation. Although these projects have resulted in several steps forward, further work is still needed. This paper presents two actual research activities which deal with modeling of reinforcement corrosion: the first one is the RILEM Technical Committee MAI, the second is a German joint research project. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  17. [Analysis of sick leaves due to mental and behavioral problems].

    Science.gov (United States)

    Miranda, Gonzalo H; Alvarado, Sergio O; Kaufman, Jay S

    2012-02-01

    In Chile, the number of sick leaves due to mental health problems has systematically increased in recent years. To perform an analysis of sick leaves due to mental problems managed by the Fondo Nacional de Salud (FONASA) during 2008. Analysis of all sick leaves awarded during 2008 for mental or behavioral problems, that were managed at FONASA. A negative binomial regression, was performed to predict the effects of different variables on the total duration of sick leaves. A total of 546,477 sick leaves were awarded to 198,752 individuals (2.27 per subject). The mean duration of each leave was 15.6 days. Summing all leaves, the lapse off work was 98 ± 96 days (median 65 days). Women had longer leaves than men. The type of medical leave, occupation, working for private or public institutions, economic activity and diagnosis were significantly associated with duration of time off work. Sick leaves for mental problems are prolonged and related to gender and socioeconomic variables.

  18. Ennoblement Due to Biofilms: Indicator for Potential Corrosion and Source of Electrical Energy

    Science.gov (United States)

    2013-01-01

    biomineralization , are efficient cathodes. Microbially deposited manganese oxide on a stainless steel in fresh water caused an increase in Ecorr and... biomineralized material to accumulate. Ecorr then shifted in the noble direction with increasing areal coverage anodically polarizing the metal. Ecorr may...corrosion current that exceeded the biomineralization rate discharged the oxide cathode so that eventually the cor- rosion rate was limited by the

  19. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  20. Utilization of on-line corrosion monitoring in the flue gas cleaning system

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Nielsen, Lars V.; Petersen, Michael B.

    2015-01-01

    such as HCl, KCl or chlorine containing corrosion products. Without knowing when corrosion occurs, it is difficult to take reasonable measures to reduce corrosion. In order to gain an improved understanding of the corrosion problem, an on-line corrosion measurement system was established before the booster....... A root cause analysis concluded that corrosion occurred due to corrosion products/deposit formed during operation; however it was unclear whether the majority of corrosion occurred during operation or downtime. In both cases the chlorine content in the flue gas results in the presence of chlorine species...

  1. Deposition and high temperature corrosion in a 10 MW straw

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert; Frandsen, Flemming; Dam-Johansen, Kim

    1998-01-01

    Deposition and corrosion measurements were conducted at a 10 MW wheat straw fired stoker boiler used for combined power and heat production. The plant experiences major problems with deposits on the heat transfer surfaces, and test probes have shown enhanced corrosion due to selective corrosion...

  2. Some problems on the aqueous corrosion of structural materials in nuclear engineering; Problemes de corrosion aqueuse de materiaux de structure dans les constructions nucleaires

    Energy Technology Data Exchange (ETDEWEB)

    Coriou, H.; Grall, L. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1964-07-01

    The purpose of this report is to give a comprehensive view of some aqueous corrosion studies which have been carried out with various materials for utilization either in nuclear reactors or in irradiated fuel treatment plants. The various subjects are listed below. Austenitic Fe-Ni-Cr alloys: the behaviour of austenitic Fe-Ni-Cr alloys in nitric medium and in the presence of hexavalent chromium; the stress corrosion of austenitic alloys in alkaline media at high temperatures; the stress corrosion of austenitic Fe-Ni-Cr alloys in 650 C steam. Ferritic steels: corrosion of low alloy steels in water at 25 and 360 C; zirconium alloys; the behaviour of ultrapure zirconium in water and steam at high temperature. (authors) [French] On presente un ensemble d'etudes de corrosion en milieu aqueux effectuees sur des materiaux utilises, soit dans la construction des reacteurs soit pour la realisation des usines de traitement des combustibles irradies. Les differents sujets etudies sont les suivants. Les alliages austenitiques Fer-Nickel-Chrome: comportement d'alliages austenitiques fer-nickel-chrome en milieu nitrique en presence de chrome hexavalent; Corrosion sous contrainte d'alliages austenitiques dans les milieux alcalins a haute temperature; Corrosion sous contrainte dans la vapeur a 650 C d'alliages austenitiques fer-nickel-chrome. Les aciers ferritiques; Corrosion d'aciers faiblement allies dans l'eau a 25 et 360 C; le zirconium et ses alliages; Comportement du zirconium tres pur dans l'eau et la vapeur a haute temperature. (auteurs)

  3. Fastener Corrosion: A Result of Moisture Problems in the Building Envelope

    Science.gov (United States)

    Samuel L. Zelinka

    2013-01-01

    This paper reviews recent literature on the corrosion of metals embedded in wood and highlights the link be-tween moisture accumulation in wood and fastener cor-rosion. Mechanisms of fastener corrosion are described including dependence upon wood moisture content. These fundamental concepts are applied to practical examples by explaining how hygrothermal models can be...

  4. Corrosion of iron by sulfate-reducing bacteria: new views of an old problem.

    Science.gov (United States)

    Enning, Dennis; Garrelfs, Julia

    2014-02-01

    About a century ago, researchers first recognized a connection between the activity of environmental microorganisms and cases of anaerobic iron corrosion. Since then, such microbially influenced corrosion (MIC) has gained prominence and its technical and economic implications are now widely recognized. Under anoxic conditions (e.g., in oil and gas pipelines), sulfate-reducing bacteria (SRB) are commonly considered the main culprits of MIC. This perception largely stems from three recurrent observations. First, anoxic sulfate-rich environments (e.g., anoxic seawater) are particularly corrosive. Second, SRB and their characteristic corrosion product iron sulfide are ubiquitously associated with anaerobic corrosion damage, and third, no other physiological group produces comparably severe corrosion damage in laboratory-grown pure cultures. However, there remain many open questions as to the underlying mechanisms and their relative contributions to corrosion. On the one hand, SRB damage iron constructions indirectly through a corrosive chemical agent, hydrogen sulfide, formed by the organisms as a dissimilatory product from sulfate reduction with organic compounds or hydrogen ("chemical microbially influenced corrosion"; CMIC). On the other hand, certain SRB can also attack iron via withdrawal of electrons ("electrical microbially influenced corrosion"; EMIC), viz., directly by metabolic coupling. Corrosion of iron by SRB is typically associated with the formation of iron sulfides (FeS) which, paradoxically, may reduce corrosion in some cases while they increase it in others. This brief review traces the historical twists in the perception of SRB-induced corrosion, considering the presently most plausible explanations as well as possible early misconceptions in the understanding of severe corrosion in anoxic, sulfate-rich environments.

  5. Finite element model for expansive stress due to corrosion of reinforced concrete structures; Analisis con elemento finito de los esfuerzos expansivos por corrosion en las estructuras de concreto reforzado

    Energy Technology Data Exchange (ETDEWEB)

    Castorena Gonzalez, J.H.; Calderon Guillen, J.A. [Universidad Autonoma de Sinaloa, Los Mochis, Sinaloa (Mexico)]. E-mail: kstor28@yahoo.com.mx; cajoel_99@yahoo.com; Almeraya Calderon, F.; Gaona Tiburcio, C. [Centro de Investigacion en Materiales Avanzados, S.C., Chihuahua, Chihuahua (Mexico)]. E-mail: facundo.almeraya@cimav.edu.mx; citlalli.gaona@cimav.edu.mx; Almaral Sanchez, J.L. [Universidad Autonoma de Sinaloa, Los Mochis, Sinaloa (Mexico)]. E-mail: jalmaral@gmail.com; Martinez Villafane, A. [Centro de Investigacion en Materiales Avanzados, S.C., Chihuahua, Chihuahua (Mexico)]. E-mail: martinez.villafane@cimav.edu.mx

    2011-01-15

    The corrosion in the reinforcement steel is a problem that diminishes the useful life of reinforced concrete structures, reside committing its structural security. In the available models to estimate the mechanical effect of the corrosion, it is assumed that the corroded steel, through the oxides that grow to its surroundings, exercises a pressure on the surrounding concrete supposing a problem of plane stress or plane strain. In this work, the problem is modeled with three-dimensional finite element starting from an experiment on a subjected cylinder to accelerated corrosion, with strain gage to measure the pressure indirectly in the interface steel-concrete. From the results obtained it can be concluded that the effect of the length of corroded steel, anodic length, has a significant effect on the magnitude of the pressure in the interface steel-concrete, fact that can be used to improve the existing models. [Spanish] La corrosion en el acero de refuerzo es un problema que disminuye la vida util en las estructuras de concreto reforzado, ademas de comprometer su seguridad estructural. En los modelos disponibles para estimar el efecto mecanico de la corrosion, se supone que el acero corroido, a traves de los oxidos que crecen a su alrededor, ejercen una presion sobre el concreto circundante suponiendo un problema de esfuerzos o deformaciones planas, En el presente trabajo, se modela el problema con elemento finito tridimensional a partir de un experimento sobre un cilindro de concreto reforzado sometido a corrosion acelerada, instrumentado para medir indirectamente la presion en la interfase acero-concreto. De los resultados obtenidos se concluye que el efecto de la longitud de acero corroido, longitud anodica, tiene un efecto significativo sobre la magnitud de la presion en la interfase acero-concreto, hecho que puede ser utilizado para mejorar los modelos existentes.

  6. Heuristic for vehicle routing problem with release and due dates

    Science.gov (United States)

    Johar, Farhana; Potts, Chris; Bennell, Julia

    2014-06-01

    This research is classifies as non-classical Vehicle Routing Problem (VRP) where the maximum release date of customer's demand of the route determine the vehicle departure time. Thus, there could be lateness on the delivery process from awaiting all customers' demand of the route to be released. A mathematical formulation is developed to represent the problem studied. Insertion method based on the cheapest cost is used to generate an initial solution. Then, Local Search technique is applied to improve the solution in term of minimization of total traveling and tardiness cost.

  7. MATHEMATICAL MODELING AND NUMERICAL SOLUTION OF IRON CORROSION PROBLEM BASED ON CONDENSATION CHEMICAL PROPERTIES

    Directory of Open Access Journals (Sweden)

    Basuki Widodo

    2012-02-01

    Full Text Available Corrosion process is a natural case that happened at the various metals, where the corrosion process in electrochemical can be explained by using galvanic cell. The iron corrosion process is based on the acidity degree (pH of a condensation, iron concentration and condensation temperature of electrolyte. Those are applied at electrochemistry cell. The iron corrosion process at this electrochemical cell also able to generate electrical potential and electric current during the process takes place. This paper considers how to build a mathematical model of iron corrosion, electrical potential and electric current. The mathematical model further is solved using the finite element method. This iron corrosion model is built based on the iron concentration, condensation temperature, and iteration time applied. In the electric current density model, the current based on electric current that is happened at cathode and anode pole and the iteration time applied. Whereas on the potential  electric model, it is based on the beginning of electric potential and the iteration time applied. The numerical results show that the part of iron metal, that is gristle caused by corrosion, is the part of metal that has function as anode and it has some influences, such as time depth difference, iron concentration and condensation temperature on the iron corrosion process and the sum of reduced mass during corrosion process. Moreover, difference influence of time and beginning electric potential has an effect on the electric potential, which emerges during corrosion process at the electrochemical cell. Whereas, at the electrical current is also influenced by difference of depth time and condensation temperature applied.Keywords: Iron Corrosion, Concentration of iron, Electrochemical Cell and Finite Element Method

  8. Corrosion sensor

    Science.gov (United States)

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  9. Voltammetric current oscillations due to general and pitting corrosion of tantalum: Implications for electrochemical-mechanical planarization

    Energy Technology Data Exchange (ETDEWEB)

    Sulyma, Christopher M. [Department of Physics, Clarkson University, Potsdam, NY 13699-5820 (United States); Roy, Dipankar, E-mail: samoy@clarkson.ed [Department of Physics, Clarkson University, Potsdam, NY 13699-5820 (United States)

    2010-09-15

    Anodic corrosion of Ta is examined for potential applications in electrochemical-mechanical planarization (ECMP) of diffusion barriers. This strategy involves electro-oxidation of Ta in the presence of NO{sub 3}{sup -} (or Br{sup -}) to form mechanically weak surface-oxide films, followed by mechanical removal of the latter. The voltammetric currents exhibit oscillatory behaviour with frequencies that are signature attributes of localised pitting by Br{sup -} or general surface corrosion by NO{sub 3}{sup -}. SEM, voltammetry, and impedance spectroscopy are used to probe these corrosion mechanisms. Apart from their relevance for ECMP, the results also address certain fundamental aspects of pitting and general corrosion of valve metals.

  10. Solving corrosion problems at the NEA Bellingham Massachusetts carbon dioxide recovery plant

    Energy Technology Data Exchange (ETDEWEB)

    DeHart, T.R. [Duke/Fluor Daniel, Charlotte, NC (United States); Hansen, D.A. [Fluor Daniel Inc., Houston, TX (United States); Mariz, C.L. [Fluor Daniel Inc., Irvine, CA (United States); McCullough, J.G. [Proton Technology Ltd., Hawthorne, NY (United States)

    1999-11-01

    The Northeast Energy Associates (NEA) carbon dioxide recovery plant at Bellingham, MA utilizes a 30 wt % monoethanol amine (MEA) solution with a proprietary additive to inhibit the corrosion of carbon steel. This plant was the first application of this technology to gas turbine flue gas, which has high concentrations of oxygen (typically 13 vol. %) and low concentrations of carbon dioxide (typically 3 vol. %). Prior to the operation of the Bellingham plant, the technology had been applied to boiler flue gas streams, which typically contain more than 8 vol. % carbon dioxide and 2--4 vol. % oxygen. In this first application of the technology to gas turbine flue gas, unexpected corrosion occurred in both the absorber and stripper towers. The causes of the corrosion and its successful elimination are the subject of this paper.

  11. Microbiological corrosion in aerobic and anaerobic waste purification plants: safety and efficiency problems

    Energy Technology Data Exchange (ETDEWEB)

    Perego, P. [ISTIC - Institute of Chemical and Process Engineering ``G.B. Bonino``, University of Genoa, Via Opera Pia 15-16145 Genoa (Italy); Fabiano, B. [ISTIC - Institute of Chemical and Process Engineering ``G.B. Bonino``, University of Genoa, Via Opera Pia 15-16145 Genoa (Italy); Pastorino, R. [ISTIC - Institute of Chemical and Process Engineering ``G.B. Bonino``, University of Genoa, Via Opera Pia 15-16145 Genoa (Italy); Randi, G. [ISTIC - Institute of Chemical and Process Engineering ``G.B. Bonino``, University of Genoa, Via Opera Pia 15-16145 Genoa (Italy)

    1997-07-01

    Carbon steels and stainless steels are largely employed in order to build up biological purification systems of urban and industrial waste. The former are applied in building up tanks, vessels and pipes; the latter are employed in building up operator machines and appliances. This paper presents a study of the corrosion behaviour of these materials in anaerobic and aerobic environments. Tests have been carried out by continuous immersion in a biologic liquid with mixed flora. The observation of samples taken at different times of exposure has given information of great interest of application, especially about the mechanisms of localized corrosion phenomena and about the behaviour of these materials in function. Besides the presented study shows original possibilities for the assessment of the corrosion phenomenon that can be adopted and developed further still. (orig.). With 7 figs., 4 tabs.

  12. INTERNAL CORROSION MONITORING IN OFFSHORE PLATFORMS

    Directory of Open Access Journals (Sweden)

    Fernando Benedicto Mainier

    2008-08-01

    Full Text Available Corrosion is one of the main causes of failures in equipment and pipes in off-shore oil production. These failures harm the process, slow the production operational chronogram, and generate high costs of maintenance, beyond generation risks to health and environment. Due to the fact that most of the equipment, tubing and pipes of production platforms are made of steel, in general, carbon steel, the industry of petroleum exploration will always coexist with the corrosive process. The use of a Corrosion Monitoring Plan to diagnostic, to control and to manage the evolution of corrosives process in off-shore oil platforms is the strategy proposed in this work to prevent problems as described above. The Internal Corrosion Monitoring Plan (ICMP, is based on lab analysis of the corrosively of fluids and residues showed periodically in off-shore operational platform; in the corrosion rate determined by the periodic use of test bodies installed inside off-shore oil platforms tubing systems, as mass loss coupons and electric resistance probes; and finally, in periodic operational data collect obtained during the off-shore oil platform systems operation. The ICMP will direct and manage the actions to be taken in case of aggravation of a corrosive process, quickly identifying to the corrosive mechanisms and its localization in the various systems of the platforms. The optimized use of the corrosion inhibitor and other chemical products are one of the main advantages of the ICMP.

  13. Numerical simulation of the detection of crack in reinforced concrete structures of NPP due to expansion of reinforcing corrosive products using Impact-Echo method

    Directory of Open Access Journals (Sweden)

    Morávka Š.

    2008-12-01

    Full Text Available Nuclear energy boom is starting nowadays. But also current nuclear power plants (NPP are duty to certify their security for regular renewal of their operating licenses. NPP security can be significantly affected by defects of large amount of ageing reinforced concrete structures. Advanced Impact-Echo method seams to be very hopeful to cooperate at performing in-service inspections such structures. Just these in-service inspections are included in the first priority group of specific technical issues according to the recommendations of OECD-Nuclear Energy Agency, Commission on Safety of Nuclear Installation in the field of ageing management.This paper continues of extensive project dealing with Impact-Echo method application. It will present method description and main results of numerical modeling of detection and localization of crack caused by corrosive product expansion. Steel reinforcing rods are subjected to corrosion due to diffusion of corrosive agents from structure surface. Corrosive products have up to 7-times larger volume than pure steel. Raised strain can cad lead up to concrete failure and crack development. We investigate whether it is possible to detect these growing cracks by Impact-Echo method in time.Experimental verification of our numerical predictions is prepared on Civil Faculty in Brno.

  14. Panel report on corrosion in energy systems

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-06-01

    Corrosion problems in high-temperature (non aqueous) energy systems, corrosion in aqueous energy systems and institutional problems inhibiting the development of corrosion science and engineering are discussed. (FS)

  15. Panel report on corrosion in energy systems

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-06-01

    Corrosion problems in high-temperature (non aqueous) energy systems, corrosion in aqueous energy systems and institutional problems inhibiting the development of corrosion science and engineering are discussed. (FS)

  16. Corrosion Reliability of Electronic Systems

    DEFF Research Database (Denmark)

    Ambat, Rajan; Jensen, Stine G.; Møller, Per

    2008-01-01

    Inherently two factors namely multi-material usage and potential bias makes electronic devices susceptible to corrosion if exposed to humid conditions. The problem is compounded today due to miniaturization and contamination effects. The reduction in size of the components and close spacing...... on a Printed Circuit Board (PCB) for high density packing has greatly increased the risk of corrosion under humid conditions. An important issue is the failures due to electrolytic metal migration. This paper describes an investigation of the electrolytic migration of Sn-Pb solder lines on PCBs in humid...

  17. Review Applications to Prevent Corrosion Reducing Gas Pipe Line

    Directory of Open Access Journals (Sweden)

    Mehrdad Setoudeh

    2012-10-01

    Full Text Available Corrosion is one of the major problems in the oil and gas industry is one that automatically allocates huge sums annually. Including ways to reduce corrosion of corrosion inhibitors is. Inhibiting substance that low amount is added to the system to slow or stop the chemical reaction does. When inhibitors of corrosion medium are added, the speed of corrosion decreases to zero takes. For the first time a deterrent mineral called arsenate sodium for inhibition steels carbon in oil wells was used to corrosion of CO2 prevented, but due to low yield was not satisfactory and therefore the other inhibitors were used. In the years 1945 to 1950 properties, excellent composition polar chain long was discovered. The discovery process of experiments related to organic inhibitors used in wells and pipes and oil Garza changed. This article examines the use of inhibitors to reduce corrosion in gas wells deals.

  18. New corrosion issues in gas sweetening plants

    Energy Technology Data Exchange (ETDEWEB)

    Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

    Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

  19. PEM fuel cell cathode carbon corrosion due to the formation of air/fuel boundary at the anode

    Science.gov (United States)

    Tang, Hao; Qi, Zhigang; Ramani, Manikandan; Elter, John F.

    The impacts of unprotected start up and shut down on fuel cell performance degradation was investigated using both single cell and dual cell configurations. It was found that the air/fuel boundary developed at the anode side after a fuel cell shut down or during its restart caused extremely quick degradation of the cathode. The thickness, the electrochemical active surface area, and the performance of the cathode catalyst layer were significantly reduced. By using a dual cell configuration, cathode potential as high as two times of open circuit voltage was measured, and the corrosion current flowing externally between the two cells was detected and quantified. Carbon catalyst-support corrosion/oxidation at such a high potential was largely responsible for the accelerated fuel cell performance degradation.

  20. Adverse local tissue reactions in metal-on-polyethylene total hip arthroplasty due to trunnion corrosion: the risk of misdiagnosis.

    Science.gov (United States)

    Whitehouse, M R; Endo, M; Zachara, S; Nielsen, T O; Greidanus, N V; Masri, B A; Garbuz, D S; Duncan, C P

    2015-08-01

    Adverse reaction to wear and corrosion debris is a cause for concern in total hip arthroplasty (THA). Modular junctions are a potential source of such wear products and are associated with secondary pseudotumour formation. We present a consecutive series of 17 patients treated at our unit for this complication following metal-on-highly cross-linked polyethylene (MoP) THA. We emphasise the risk of misdiagnosis as infection, and present the aggregate laboratory results and pathological findings in this series. The clinical presentation was pain, swelling or instability. Solid, cystic and mixed soft-tissue lesions were noted on imaging and confirmed intra-operatively. Corrosion at the head-neck junction was noted in all cases. No bacteria were isolated on multiple pre- and intra-operative samples yet the mean erythrocyte sedimentation rate was 49 (9 to 100) and C-reactive protein 32 (0.6 to 106) and stromal polymorphonuclear cell counts were noted in nine cases. Adverse soft-tissue reactions can occur in MoP THA owing to corrosion products released from the head-neck junction. The diagnosis should be carefully considered when investigating pain after THA. This may avoid the misdiagnosis of periprosthetic infection with an unidentified organism and mitigate the unnecessary management of these cases with complete single- or two-stage exchange. ©2015 The British Editorial Society of Bone & Joint Surgery.

  1. 老龄飞机结构的腐蚀问题与对策%Corrosion Problems and Countermeasures of the Aging Aircraft

    Institute of Scientific and Technical Information of China (English)

    陈群志; 王逾涯; 崔常京; 张蕾

    2014-01-01

    列举了某型老龄飞机腐蚀故障案例,阐明了老龄飞机结构腐蚀的共性问题及特点,从使用寿命期指标体系、结构抗腐蚀品质、服役环境、使用维护与腐蚀修理等方面较系统地分析了老龄飞机结构腐蚀的主要原因和影响因素。重点阐述了老龄飞机结构腐蚀防护对策与措施,主要包括结构腐蚀检查评估、涂层体系改进与结构密封防水改进、外场使用维护中腐蚀预防与控制措施。%Corrosion failure cases were listed for a certain type of aging aircraft structure. The common corrosion prob-lems and theirs characteristics of the aging aircraft structure were clarified. The main causes and impact factors of the aging aircraft structure corrosion were systematically analyzed from the index system of service life period, structure corrosion characteristics, service environment, corrosion maintenance during service and corrosion repair, etc. The aging aircraft structure corrosion protection countermeasures were emphatically elaborated, mainly including corrosion inspection evalua-tion, coating system improvement, waterproof sealing structure improvement, corrosion prevention and control measures during field use maintenance.

  2. Electrochemical techniques application in corrosion problems of fossil power plants; Aplicacion de tecnicas electroquimicas en problemas de corrosion en centrales termoelectricas

    Energy Technology Data Exchange (ETDEWEB)

    Cano Castillo, Ulises; Garcia Ochoa, Esteban Miguel; Martinez Villafane, Alberto; Mariaca Rodriguez, Liboria; Malo Tamayo, Jose Maria; Uruchurtu Chavarin, Jorge [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    Some aspects of the electrochemical techniques employed to evaluate the corrosion at low temperature in fossil power plants are commented, as well as the results obtained with the application of them in three power plants of this type. [Espanol] Se comentan algunos aspectos de tecnicas electroquimicas utilizadas para evaluar la corrosion en baja temperatura en centrales termoelectricas, asi como los resultados de la aplicacion de las mismas en tres centrales de este tipo.

  3. Corrosion Inhibitors for Reinforced Concrete

    OpenAIRE

    ECT Team, Purdue

    2007-01-01

    Steel corrosion in reinforced concrete structures has been a major problem across the U.S. Steel-reinforced concrete structures are continually subject to attack by corrosion brought on by naturally occurring environmental conditions. FerroGard, a corrosion inhibitor, developed by Sika Corporation, penetrates hardened concrete to dramatically reduce corrosion by 65% and extend the structure's service life.

  4. Carbon Dioxide Corrosion:

    DEFF Research Database (Denmark)

    Fosbøl, Philip Loldrup

    2008-01-01

    CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system co...

  5. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  6. Minimizing Tardy Jobs in a Single Machine Scheduling Problem with Fuzzy Processing Times and Due Dates

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The optimality of a fuzzy logic alternative to the usual treatment of uncertainties in a scheduling system using fuzzy numbers is examined formally. Processing times and due dates are fuzzified and presented by fuzzy numbers. With introducing the necessity measure, we compare fuzzy completion times of jobs with fuzzy due dates to decide whether jobs are tardy. The object is to minimize the numbers of tardy jobs.The efficient solution method for this problem is proposed. And deterministic counterpart of this single machine scheduling problem is a special case of fuzzy version.

  7. Investigations on Atmospheric Corrosion of Low carbon Steel in ...

    African Journals Online (AJOL)

    Nafiisah

    2008-07-17

    Jul 17, 2008 ... index which is directly related to the weight loss due to corrosion. The corrosion index ... easily observed by visual inspection, and the robust Gaussian filter was used. .... Method of removal of corrosion products from corrosion.

  8. Drill string corrosion problems at Pilar field; Corrosao na coluna de perfuracao no Campo de Pilar

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Antimio Santos [PETROBRAS, XX (Brazil). Distrito de Perfuracao do Nordeste. Setor de Fluidos de Perfuracao

    1988-12-31

    Drilling column failures and washout problems are described as experienced in the Sergipe-Alagoas Basin`s Pilar field. Statistical data presented indicate the extent of this problem. A discussion is offered on causes detected and solutions adopted. (author) 3 refs., 16 figs.

  9. Localized corrosion of carbon steels due to sulfate-reducing bacteria. Development of a specific sensor; Corrosion localisee des aciers au carbone induite par des bacteries sulfato-reductrices. Developpement d'un capteur specifique

    Energy Technology Data Exchange (ETDEWEB)

    Monfort Moros, N.

    2001-11-01

    This work concerns the microbiologically influenced corrosion of carbon steels in saline anaerobic media (3% of NaCl) containing sulfato-reducing bacteria (Desulfovibrio gabonensis, DSM 10636). In these media, extreme localised corrosion occurs by pitting under the bio-film covering the metallic substrate. A sensor with concentric electrodes was designed to initiate the phenomenon of bio-corrosion, recreating the favourable conditions for growth of a corrosion pit, and then measuring the corrosion current maintained by bacterial activity. The pit initiation was achieved through either of two methods. The electrochemical conditioning involved driving the potential difference between inner and outer electrodes to values corresponding to a galvanic corrosion that can be maintained by the bacterial metabolism. The mechanical process involved removal of a portion of the bio-film by scratching, yielding galvanic potential differences equivalent to that found by the conditioning technique. This protocol was found to be applicable to a bio-corrosion study on industrial site for the monitoring of the metallic structures deterioration (patent EN 00/06114, May 2000). Thereafter, a fundamental application uses the bio-corrosion sensor for Electrochemical Impedance Spectroscopy (EIS), Electrochemical Noise Analysis (ENA) and current density cartography by the means of micro-electrodes. Thus, the EIS technique reveals the importance of the FeS corrosion products for initiation of bio-corrosion start on carbon steel. In addition, depending on the method used to create a pit, the ENA gives rise to supplementary processes (gaseous release) disturbing the bio-corrosion detection. The beginning of a bio-corrosion process on a clean surface surrounded with bio-film was confirmed by the current density cartography. These different results establish the sensor with concentric electrodes as an indispensable tool for bio-corrosion studies, both in the laboratory and on industrial sites

  10. Multimode Preemptive Resource Investment Problem Subject to Due Dates for Activities: Formulation and Solution Procedure

    Directory of Open Access Journals (Sweden)

    Behrouz Afshar-Nadjafi

    2014-01-01

    Full Text Available The preemptive Multimode resource investment problem is investigated. The Objective is to minimize the total renewable/nonrenewable resource costs and earliness-tardiness costs by a given project deadline and due dates for activities. In this problem setting preemption is allowed with no setup cost or time. The project contains activities interrelated by finish-start type precedence relations with a time lag of zero, which require a set of renewable and nonrenewable resources. The problem formed in this way is an NP-hard. A mixed integer programming formulation is proposed for the problem and parameters tuned genetic algorithm (GA is proposed to solve it. To evaluate the performance of the proposed algorithm, 120 test problems are used. Comparative statistical results reveal that the proposed GA is efficient and effective in terms of the objective function and computational times.

  11. Investigation of medical board reports of disability due to mental health problems

    Directory of Open Access Journals (Sweden)

    Mesut Yildiz

    2016-06-01

    Conclusion: We think that this report might be helpful for regulations related to disabled people, and might guide adult psychiatric services for patients who present to medical boards for disability due to mental health problems. [Cukurova Med J 2016; 41(2.000: 253-258

  12. An overview of materials degradation by stress corrosion in PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Scott, P. M. [Framatome ANP, Tour Areva, 92084 Paris La Defense Cedex (France)

    2004-07-01

    The aging of water cooled and moderated nuclear steam supply systems has given rise to many material corrosion problems of which stress corrosion cracking has proved to be one of the most serious. The aim of this paper is to review some examples of corrosion and particularly stress corrosion problems from the author's experience of interpreting and modelling these phenomena in PWR systems. Examples of stress corrosion cracking in PWR systems described include the major issue of Alloy 600 intergranular cracking in primary PWR coolants, for which it is generally perceived that both adequate life prediction models and remedial measures now exist. Intergranular corrosion and stress corrosion cracking of Alloy 600 steam generator tubes that occur in occluded superheated crevices on the secondary side of steam generators due to hide-out and concentration of water borne impurities are also addressed. Rather less extensive or well known examples are discussed such as the stress corrosion cracking of carbon and low alloy steels and of stainless steels in occluded dead-leg situations where it is sometimes difficult to guarantee adequate control of water chemistry, particularly at plant start-up. Reference is also be made to the use of high strength fastener materials in PWR systems as well as to the emerging issue of the effect of high neutron doses on the stress corrosion resistance of core structural components fabricated from austenitic stainless steels. (authors)

  13. SOLVING A COPPER CORROSION PROBLEM WITH ORTHOPHOSPHATE: INDIAN HILL, OHIO CASE STUDY

    Science.gov (United States)

    Many small and medium-sized water systems have troublt complying with the copper Action Level (of the Lead and Copper Rule), sometimes concurrently with meeting the lead Action level. The problem is especially troubling and widespread with ground water supplies having high alkali...

  14. Absenteeism due to voice disorders in female teachers: a public health problem.

    Science.gov (United States)

    de Medeiros, Adriane Mesquita; Assunção, Ada Ávila; Barreto, Sandhi Maria

    2012-11-01

    This study estimates the prevalence of absenteeism due to voice disorders among teachers and investigates individual and contextual factors associated with it. The study involved 1,980 teachers from 76 municipal schools. The response rate was 85%. The survey was carried out between May 2004 and July 2005 using a self-administered structured questionnaire containing sociodemographic, lifestyle, health, and work-related questions. The dependent variable was obtained from answers to the following question: In the last 2 weeks, have you missed work because of voice problems? Logistic regression analysis was used to determine the associated factors. Voice-related absenteeism in the prior 2 weeks was reported by 66 teachers (3.35%). During their entire careers, approximately one-third of teachers missed work at least once due to voice problems. In the final model, factors associated with recent absenteeism were as follows: witnessing violence by students or parents one or more times (OR = 2.10; 95% CI = 1.14-3.90), presence of depression or anxiety (OR = 2.03; 95% CI = 1.09-3.78), upper respiratory problems in the prior 2 weeks (OR = 2.85; 95% CI = 1.53-5.29), and absenteeism because of voice problems during the preceding 6 months (OR = 15.79; 95% CI = 8.18-30.45). The results encourage new approaches to the problems of absenteeism in the educational sector and contribute to addressing the weaknesses of economic and administrative approaches to the phenomenon.

  15. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Xiutong Wang; Jizhou Duan; Yan Li; Jie Zhang; Shide Ma; Baorong Hou

    2005-04-01

    Seabed sediment (SBS) is a special soil that is covered by seawater. With the developments in marine oil exploitation and engineering, more and more steel structures have been buried in SBS. SBS corrosion has now become a serious problem in marine environment and an important issue in corrosion science. In this paper, approach in the field of SBS corrosion is reviewed. Electrochemical and microbial corrosion factors, corrosion mechanism, measurement of metal corrosion rate, corrosion evaluation and prediction of corrosion are also discussed here.

  16. Inductively coupled corrosion potential sensor for steel reinforced concrete with time domain gating interrogation

    Science.gov (United States)

    Thomson, D. J.; Perveen, K.; Bridges, G. E.; Bhadra, S.

    2012-04-01

    Corrosion is a major problem for civil infrastructure and is one of the leading factors in infrastructure deterioration. Techniques such as half-cell potential can be used to periodically monitor corrosion, but can be difficult to reliably interpret. Wired systems have large installation cost and long-term reliability issues due to wire corrosion. In this paper an embedded inductively coupled coil sensor able to monitor the corrosion potential of reinforcement steel in concrete is presented. The sensor is based on a coil resonator whose resonant frequency changes due to the corrosion potential being applied across a parallel varactor diode. The corrosion potential can be monitored externally using an inductively coupled coil. An accelerated corrosion test shows that it can measure corrosion potentials with a resolution of less than 10 mV. This sensor will detect corrosion at the initiation stage before observable corrosion has taken place. The wireless sensor is passive and simple in design, making it an inexpensive, battery less option for long-term monitoring of the corrosion potential of reinforcing steel.

  17. Reactive Scheduling Presentation for an Open Shop problem focused on job\\\\\\'s due dates

    Directory of Open Access Journals (Sweden)

    hadi naseri

    2016-02-01

    Full Text Available scheduling consists of assignment resources in order to perform a set of tasks in a given time horizon, that optimizes the usage of available resources. Most of researches in open shop district (area have stationary and certain status, means the situation that all data are certain and won't change in time horizon. Whereas real world scheduling problems are rarely stationary and certain. Reactive programming is a researching district that considers and peruses each changes and uncertain assumptions in real world scheduling problems, so in this paper, first we express a mixed integer programming model to produce­ initial scheduling for open shop problem, in continue we will generalize the presented model to it's equivalent reactive programming with due date's changing. Finally we will express an algorithm due to necessity for revise the primal scheduling. This algorithm and whole models have been implemented and  ran in AIMMS software environment and the computational results have been reported.  

  18. EXACT SOLUTION FOR A TWO-DIMENSIONAL LAMB'S PROBLEM DUE TO A STRIP IMPULSE LOADING

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    By applying the integral transform method and the inverse transformation technique based upon the two types of integration, the present paper has successfully obtained an exact algebraic solution for a two-dimensional Lamb's problem due to a strip impulse loading for the first time. With the algebraic result, the excitation and propagation processes of stress waves,including the longitudinal wave, the transverse wave, and Rayleigh-wave, are discussed in detail.A few new conclusions have been drawn from currently available integral results or computational results.

  19. Corrosion and Corrosion Control in Light Water Reactors

    Science.gov (United States)

    Gordon, Barry M.

    2013-08-01

    Serious corrosion problems have plagued the light water reactor (LWR) industry for decades. The complex corrosion mechanisms involved and the development of practical engineering solutions for their mitigation will be discussed in this article. After a brief overview of the basic designs of the boiling water reactor (BWR) and pressurized water reactor (PWR), emphasis will be placed on the general corrosion of LWR containments, flow-accelerated corrosion of carbon steel components, intergranular stress corrosion cracking (IGSCC) in BWRs, primary water stress corrosion cracking (PWSCC) in PWRs, and irradiation-assisted stress corrosion cracking (IASCC) in both systems. Finally, the corrosion future of both plants will be discussed as plants extend their period of operation for an additional 20 to 40 years.

  20. Materials problems in fluidized-bed combustion systems: effect of process variables on in-bed corrosion. Interim report

    Energy Technology Data Exchange (ETDEWEB)

    Minchener, A.J.; Rogers, E.A.; LaNauze, R.D.

    1980-08-01

    The influence of operating conditions in a coal fired fluidized bed combustor on the rate of fireside corrosion of air cooled heat exchanger tubes, with metal temperatures in the range 540/sup 0/C to 900/sup 0/C, has been investigated. Four 250 hour tests were carried out on a 0.3 m square atmospheric pressure fluidized bed combustor operating with a fluidizing velocity of 0.9 ms/sup -1/, 10 to 20% excess air and bed temperatures of 850/sup 0/C and 900/sup 0/C. The feed coal was Illinois No. 6 which was used both with and without the addition of limestones to suppress the emission of sulfur oxides. A test without the addition of limestone showed very little corrosive attack of any metal components. Tests with the addition of limestone showed a range of corrosive attack. In general, where different alloy types were exposed at the same metal temperature, the iron based austenitic steels showed a better corrosion resistance than the nickel based alloys. This result strongly supports the model for the corrosion which has been developed as a result of the earlier investigations. This model postulates that local regions of low oxygen activity exist in the system, and, in the presence of calcium sulfate, these result in the generation of high local sulfur activities. The combination of low oxygen and high sulfur activities leads to sulfidation of sensitive alloys.

  1. Tube failures due to cooling process problem and foreign materials in power plants

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, J. [Kapar Energy Ventures Sdn Bhd, Jalan Tok Muda, Kapar 42200 (Malaysia); Purbolaksono, J., E-mail: judha@uniten.edu.m [Department of Mechanical Engineering, Universiti Tenaga Nasional, Km 7 Jalan Kajang-Puchong, Kajang 43009, Selangor (Malaysia); Beng, L.C. [Kapar Energy Ventures Sdn Bhd, Jalan Tok Muda, Kapar 42200 (Malaysia)

    2010-07-15

    Cooling process which uses water for heat transfer is an essential factor in coal-fired and nuclear plants. Loss of cooling upset can force the plants to shut down. In particular, this paper reports visual inspections and metallurgical examinations on the failed SA210-A1 right-hand side (RHS) water wall tube of a coal-fired plant. The water wall tube showed the abnormal outer surface colour and has failed with wide-open ductile rupture and thin edges indicating typical signs of short-term overheating. Metallurgical examinations confirmed the failed tube experiencing higher temperature operation. Water flow starvation due to restriction inside the upstream tube is identified as the main root cause of failure. The findings are important to take failure mitigation actions in the future operation. Discussion on the typical problems related to the cooling process in nuclear power plants is also presented.

  2. The problems of mass transfer and formation of deposits of corrosion products on fuel assemblies of a VVER-1200 reactor

    Science.gov (United States)

    Rodionov, Yu. A.; Kritskii, V. G.; Berezina, I. G.; Gavrilov, A. V.

    2014-03-01

    On the basis of examination of materials published both in Russia and abroad, as well as their own investigations, the authors explain the reasons for the occurrence of such effects as AOA (Axial Offset Anomalies) and an increase in the coolant pressure difference in the core of nuclear reactors of the VVER type. To detect the occurrence of the AOA effect, the authors suggest using the specific activity of 58Co in the coolant. In the VVER-1200 design the thermohydraulic regime for fuel assemblies in the first year of their service life involves slight boiling of the coolant in the upper part of the core, which may induce the occurrence of the AOA effect, intensification of corrosion of fuel claddings, and abnormal increase in deposition of corrosion products. Radiolysis of the water coolant in the boiling section (boiling in pores of deposits) may intensify not only general corrosion but also a localized (nodular) one. As a result of intensification of the corrosion processes and growth of deposits, deterioration of the radiation situation in the rooms of the primary circuit of a VVER-1200 reactor as compared to that at nuclear power plants equipped with reactors of the VVER-1000 type is possible. Recommendations for preventing the AOA effect at nuclear power plants with VVER-1200 reactors on the matter of the direction of further investigations are made.

  3. Shutdown corrosion in geothermal energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Ellis, Peter F.

    1982-10-08

    Experience has shown that corrosion occurring during geothermal energy utilization system downtime--shutdown corrosion--can pose a serious threat to successful operations. Shutdown corrosion in geothermal plants appears more severe than would be expected in their nongeothermal analogs, and its mitigation may pose a severe challenge to corrosion engineering personnel. This paper presents four case histories of geothermal shutdown corrosion problems. General methods of mitigation are explored.

  4. Superheater corrosion in biomass-fired power plants: Investigation of Welds

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Carlsen, B; Biede, O

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A test superheater was built into the straw......-fired Masnedø combined heat and power (CHP) plant to investigate corrosion at temperatures higher than that of the actual plant. The highest steam temperature investigated was 570°C. Various alloys of 12-22% chromium content were welded into this test loop. Their corrosion rates were similar and increased...... which had a similar composition to the tubes did not incur this type of corrosion. It is suggested that high temperature galvanic corrosion occurs due to the formation of molten chloride mixtures which serve as the electrolyte....

  5. HOSPITALIZATIONS DUE TO RESPIRATORY PROBLEMS DURING DIWALI FESTIVAL IN A TERTIARY CARE HOSPITAL IN SOUTH INDIA

    Directory of Open Access Journals (Sweden)

    Raghu

    2016-02-01

    Full Text Available BACKGROUND The burning of firecrackers during Diwali festival produces an adverse respiratory outcome. However, there are no published articles on the impact of fireworks on hospital admission due to acute respiratory issues, hospital stay, and respiratory mortality during Diwali in India. MATERIALS AND METHODS This was a prospective, open label, observational study. It was conducted in patients admitted to the pulmonary emergency unit with respiratory symptoms 15 days before and after Diwali. It was conducted after the approval of ethics committee and written informed consent. RESULTS The number of admissions post-Diwali were significantly more compared to pre-Diwali from both rural and urban locations (p<0.001. The mean duration of hospital stay was significantly less pre-Diwali (7.59±0.74 days compared to post-Diwali (9.46±0.44 days. Also, significantly increased number of patients required ventilator support post Diwali. CONCLUSION The findings from the present study validate the deterioration of respiratory health during Diwali festival in India. There should be more awareness campaigns about the harmful effects of fire-crackers. Patients suffering from respiratory problems should be advised to avoid heavy exposure to fireworks

  6. Corrosion protection and control using nanomaterials

    CERN Document Server

    Cook, R

    2012-01-01

    This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

  7. The relationship between childhood adverse experiences and disability due to physical health problems in a community sample of women.

    Science.gov (United States)

    Tonmyr, Lil; Jamieson, Ellen; Mery, Leslie S; MacMillan, Harriet L

    2005-01-01

    The goal of this study was to examine the association of physical and sexual abuse in childhood, poverty, parental substance abuse problems and parental psychiatric problems with disability due to physical health problems in a community sample of women. We included 4,243 women aged 15-64 years from the Ontario Mental Health Supplement in the analysis. The associations were tested by multiple logistic regression. Ten percent of women had a disability due to physical health problems. Among women with a disability, approximately 40% had been abused while growing up. After controlling for income and age, disability showed the strongest association with childhood physical abuse, parental education less than high school and parental psychiatric disorder. The association with child sexual abuse was not significant. Given the high correlation between abuse and disability due to physical health problems, it is important to investigate approaches to identify women who are at increased risk of subsequent impairment.

  8. Corrosion inhibition of a hygroscopic inorganic dust-depressor

    Institute of Scientific and Technical Information of China (English)

    Longzhe Jin; Lu Wang; Dongke Chen

    2006-01-01

    Metallic corrosion is a serious problem in the application of a hygroscopic inorganic dust-depressor. The basic characteristics of a hygroscopic inorganic dust-depressor and its corrosivity, corrosion mechanism, as well as the principle of corrosion inhibition were analyzed. The static mass-loss test was carried out to investigate the corrosion behavior and the effect of the dustdepressor. The static corrosion rates of steel specimens were measured in six different corrosion inhibitor solutions of the dustdepressor, and the suitable corrosion inhibitors for the dust-depressor to reduce the corrosivity were found out.

  9. Recognition and Analysis of Corrosion Failure Mechanisms

    Directory of Open Access Journals (Sweden)

    Steven Suess

    2006-02-01

    Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

  10. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  11. Analysis on the internal cracking of concrete cover due to rebar uniform corrosion%混凝土保护层均匀锈胀内裂分析

    Institute of Scientific and Technical Information of China (English)

    姜慧; 喻孟雄; 刘荣桂

    2014-01-01

    钢筋锈蚀是影响钢筋混凝土结构使用寿命的重要因素,混凝土保护层锈胀内裂加速整个混凝土保护层的开裂。假定混凝土满足最大伸长线应变破坏准则,利用圆孔扩张理论对铁锈自由膨胀充满混凝土与钢筋交界面空隙后混凝土保护层内裂进行分析,建立了锈胀内裂时刻的钢筋锈蚀深度计算式。针对计算式主要影响参数的分析表明:钢筋锈蚀深度与水泥石中毛细孔体积、钢筋直径、混凝土极限拉应变成正相关,与铁锈体积膨胀率成负相关。%Rebar corrosion is an important factor affecting the service life of reinforced concrete structures.Concrete cover internal cracking induced by reinforcement corrosion accelerates cracking of all cover.Based on the assumption of concrete meet the maximum ten-sional strain failure criterion,one equation for predicting the reinforcement corrosion depth from corrosion initiation to cover internal cracking was established according to the cylindrical cavity expansion theory.By analyzing main parameters of the equation ,the results showed that the reinforcement corrosion depth was positive correlation with cement stone pore volume,diameter of rebar,concrete ulti-mate tensile strain,and negative correlation with rust rate of volume expansion.

  12. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  13. A Heuristic for the Job Scheduling Problem with a Common Due Window on Parallel and Non-Identical Machines

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, we give a mathematical model for earliness-tardiness job scheduling problem with a common due window on parallel and non-identical machines. Because the job scheduling problem discussed in the paper contains a problem of minimizing make-span, which is NP-complete on parallel and uniform machines, a heuristic algorithm is presented to find an approximate solution for the scheduling problem after proving an important theorem. Two numerical examples illustrate that the heuristic algorithm is very useful and effective in obtaining the near-optimal solution.

  14. Heuristic methods for the single machine scheduling problem with different ready times and a common due date

    Science.gov (United States)

    Birgin, Ernesto G.; Ronconi, Débora P.

    2012-10-01

    The single machine scheduling problem with a common due date and non-identical ready times for the jobs is examined in this work. Performance is measured by the minimization of the weighted sum of earliness and tardiness penalties of the jobs. Since this problem is NP-hard, the application of constructive heuristics that exploit specific characteristics of the problem to improve their performance is investigated. The proposed approaches are examined through a computational comparative study on a set of 280 benchmark test problems with up to 1000 jobs.

  15. Effect of Solder Flux Residues on Corrosion of Electronics

    DEFF Research Database (Denmark)

    Hansen, Kirsten Stentoft; Jellesen, Morten Stendahl; Møller, Per

    2009-01-01

    Flux from ‘No Clean’ solder processes can cause reliability problems in the field due to aggressive residues, which may be electrical conducting or corrosive in humid environments. The solder temperature during a wave solder process is of great importance to the amount of residues left on a PCBA[...

  16. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  17. How copper corrosion can be retarded--New ways investigating a chronic problem for cellulose in paper.

    Science.gov (United States)

    Ahn, Kyujin; Hofmann, Christa; Horsky, Monika; Potthast, Antje

    2015-12-10

    To better assess the stabilization effects of chemical treatments on Cu(II)-catalyzed cellulose degradation, we developed Cu(II)-containing model rag paper with typical copper corrosion characteristics using e-beam radiation. The paper can be prepared homogeneously and quickly compared to tedious pre-aging methods. Using the Cu(II)-containing model rag paper, the stabilization effects of various chemicals on Cu(II)-catalyzed degradation of cellulose were tested. Benzotriazol was highly effective in retarding the degradation of the Cu(II)-containing model rag paper under hot and humid aging condition, as well as under photo-oxidative stress. Tetrabutylammonium bromide reduced Cu(II)-catalyzed degradation of cellulose, but its efficacy was dependent on the accelerated aging conditions. The results with the alkaline treatments and gelatin treatment suggested that their roles in the degradation mechanisms of cellulose in the presence of Cu(II) differ from those of benzotriazol and tetrabutylammonium bromide.

  18. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  19. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    Science.gov (United States)

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment.

  20. Influence of temperature on AISI 316L corrosion in phosphoric acid solutions under hydrodynamic conditions

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Tovar, R.; Montanes, M.T.; Garcia-Anton, J. [Valencia Univ. Politecnica, Dept. de Ingenieria Quimica y Nuclear. ETSI Industriales, Valencia (Spain); Ben Bachir, A.; Abdelkebir, B.; Elmandoubi, N. [University Mohammed V-Agdal, Lab. Corrosion-Electrochimie, Faculty of Sciences, Rabat (Morocco)

    2009-07-01

    AISI 316L stainless steel, due to its good mechanical properties and corrosion resistance, is widely used in the phosphoric acid industry, including piping lines. However, phosphoric acid (H{sub 3}PO{sub 4}) is a medium-strong acid, and corrosion problems could occur, especially working with concentrated solutions and increasing temperature. Furthermore, fluid flow can increase corrosion rates. The objective of this work is to study the dynamic corrosion of AISI 316L stainless steel in a range of temperature from 25 C to 60 C by means of cyclic potentiodynamic curves. A hydrodynamic circuit was used in order to study dynamic corrosion. The experiments were carried out in an oxygen-free environment at different Reynolds numbers: 1,456, 3,166 and 5,066. The results show that uniform corrosion mechanisms can be expected for AISI 316L stainless steel in 5.5 M H{sub 3}PO{sub 4} solutions, since no hysteresis loop was observed. Moreover, temperature affects the corrosion parameters obtained from the polarization curves. Temperature shifts corrosion potential to nobler values, reduces the passivity region and enhances passivation current density. On the other hand, little influence of Reynolds number was observed on AISI 316L stainless steel corrosion. (authors)

  1. Return to Work after sick leave due to mental health problems

    NARCIS (Netherlands)

    Lagerveld, S.; Houtman, I.L.D.

    2014-01-01

    The article will describe factors of influence on return to work RTW and evidence-based interventions that enhance return to work (RTW) after sick leave due to common mental health disorders (CMD). First the concepts of both RTW and CMD are outlined. Second, the sense of urgency for effective RTW in

  2. Analysis of a stochastic lot scheduling problem with strict due-dates

    NARCIS (Netherlands)

    van Foreest, Nicolaas; Wijngaard, Jacob; Boucherie, Richard; van Dijk, Nico M.

    2017-01-01

    This chapter considers admission control and scheduling rules for a single machine production environment. Orders arrive at a single machine and can be grouped into serveral product families. Each order has a family dependent due-date, production duration, and reward. When an order cannot be served

  3. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  4. Assessing the economic burden of injuries due to accidents: methodological problems illustrated with some examples from the literature

    NARCIS (Netherlands)

    E.K.A. van Doorslaer (Eddy); L.M. Bouter (Lex)

    1990-01-01

    textabstractThis paper provides a survey of methodological problems encountered In an assessment of the economic consequences of accidents In The Netherlands. A sound epidemiological basis for such calculations appears to be lacking due to inadequate data-registration systems. We also discuss some s

  5. Evaluation of the method of electrochemical extraction of chlorides ions for the rehabilitation of concrete structures with reinforcement corrosion problems

    Directory of Open Access Journals (Sweden)

    Monteiro, E.

    2003-12-01

    Full Text Available The present work evaluates the method of electrochemical extraction of chloride ions for the rehabilitation of corroded concrete structures. The influence of the concrete cover and the water-to-cement ratio in the efficiency of the method was studied by determining the initial and the final chloride content. Electrochemical impedance spectroscopy and the corrosion potential were used to monitor the reinforcement electrochemical behavior during the chloride extraction. The test results verify that this method successfully extracted chloride ions like it was previous reported in the literature. On average, this method removed 77% of the content of initial chloride ions at a distance of 0.5 cm from the surface and 50% of the content of initial chloride ions near de rebars.

    El actual trabajo evalúa el método de extracción electroquímica de cloruros para la rehabilitación de estructuras de hormigón corroídas. La influencia del espesor de recubrimiento y de la relación agua/cemento en la eficacia del método fue estudiada determinando el contenido inicial y final de cloruros. La técnica de impedancia electroquímica y el potencial de la corrosión fueron utilizados para la monitorización del comportamiento electroquímico del refuerzo durante la extracción de cloruros. Los resultados de los ensayos verificaron que este método extrajo con éxito cloruros, tal y como fue divulgado previamente en la literatura. Como promedio, este método extrajo el 77% del contenido de iones iniciales de cloruros a una distancia de 0,5 centímetros de la superficie, y el 50% del contenido de cloruros cerca de las armaduras.

  6. Fractures in high-strength bolts due to hydrogen induced stress corrosion. Causes and corrective actions; Brueche hochfester Schrauben infolge wasserstoffinduzierter Spannungsrisskorrosion. Ursachen und Abhilfemassnahmen

    Energy Technology Data Exchange (ETDEWEB)

    Hoche, Holger; Oechsner, Matthias [Technische Univ. Darmstadt (Germany). Zentrum fuer Konstruktionswerkstoffe

    2017-03-15

    Delayed brittle fractures of high-strength bolts of the strength class 10.9 are presented, taking the example of three damage cases. The respective damage mechanisms could be attributed to hydrogen induced stress corrosion which was caused, in turn, by hydrogen absorption during operation. The examples were chosen with a particular focus on the material condition's susceptibility which explains the cause for the occurrence of the damage mechanism. However, in only one of the three cases the susceptibility was evident and could be explained by violations of normative specifications and an unfavorable material choice. Whereas in the two other examples, only slight or no deviations from the standards and/or regulations could be found. The influencing parameters that caused the damage, those that further promoted the damage, as well as possible corrective actions are discussed taking into account the three exemplary damage cases.

  7. [Present aspects and problems regarding occupational bladder cancer due to exposure to aromatic amines].

    Science.gov (United States)

    Yamamura, J

    1989-12-01

    About a century has passed since the first case of bladder cancer due to occupational exposure to carcinogenic aromatic amines was reported. In the major developed countries of the world, it is forbidden to manufacture and/or to use such aromatic amines. In Japan in the 1950's, many workers were exposed to carcinogenic aromatic amines, but in 1972, the Labor Safety and Health Act came into force and manufacturing and/or using of four kinds of aromatic amines were forbidden. Recently it has been reported that the risk of bladder cancer in workers exposed to aromatic amines before the ban of these chemicals is approximately from several times to a hundred times compared with the general population, and some reports say that dose-response relationship was observed. The important issues now are the carcinogenicity of other kinds of aromatic amines besides benzidine and 2-naphthylamine, carcinogenicity of metabolites of several substances like synthetic dyes, and carcinogenic aromatic amines as impurities in substances imported from developing countries. The type of exposure to these carcinogens changes low level and long period exposures. In addition to the chemical or dye industries, an increased risk of bladder cancer was observed among workers handling leather and rubber and those engaged in printing, textile industries, hairdressing, truck driving and so on. In the future, it will be necessary to cooperate with the departments of epidemiology, toxicology and clinical medicine for the purpose of estimating the risk of these occupations and the health care administration of the exposed workers.

  8. Using genetic algorithm for lot sizing and scheduling problem with arbitrary job volumes and distinct job due date considerations

    Science.gov (United States)

    Wang, Deyun; Grunder, Olivier; EL Moudni, Abdellah

    2014-08-01

    This paper considers an integrated lot sizing and scheduling problem for a production-distribution environment with arbitrary job volumes and distinct due dates considerations. In the problem, jobs are firstly batch processed on a batching machine at production stage and then delivered to a pre-specified customer at the subsequent delivery stage by a capacitated vehicle. Each job is associated with a distinct due date and a distinct volume, and has to be delivered to the customer before its due date, i.e. delay is not allowed. The processing time of a batch is a constant independent of the jobs it contains. In production, a constant set-up time as well as a constant set-up cost is required before the first job of this batch is processed. In delivery, a constant delivery time as well as a constant delivery cost is needed for each round-trip delivery between the factory and the customer. Moreover, it is supposed that a job that arrives at the customer before its due date will incur a customer inventory cost. The objective is to find a coordinated lot sizing and scheduling scheme such that the total cost is minimised while guaranteeing a certain customer service level. A mixed integer formulation is proposed for this problem, and then a genetic algorithm is developed to solve it. To evaluate the performance of the proposed genetic algorithm, a lower bound on the objective value is established. Computational experiments show that the proposed genetic algorithm performs well on randomly generated problem instances.

  9. Fatigue and Corrosion in Metals

    CERN Document Server

    Milella, Pietro Paolo

    2013-01-01

    This textbook, suitable for students, researchers and engineers, gathers the experience of more than 20 years of teaching fracture mechanics, fatigue and corrosion to professional engineers and running experimental tests and verifications to solve practical problems in engineering applications. As such, it is a comprehensive blend of fundamental knowledge and technical tools to address the issues of fatigue and corrosion. The book initiates with a systematic description of fatigue from a phenomenological point of view, since the early signs of submicroscopic damage in few surface grains and continues describing, step by step, how these precursors develop to become mechanically small cracks and, eventually, macrocracks whose growth is governed by fracture mechanics. But fracture mechanics is also introduced to analyze stress corrosion and corrosion assisted fatigue in a rather advanced fashion. The author dedicates a particular attention to corrosion starting with an electrochemical treatment that mechanical e...

  10. Effect of Plasma Nitriding Process Conditions on Corrosion Resistance of 440B Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Łępicka Magdalena

    2014-09-01

    Full Text Available Martensitic stainless steels are used in a large number of various industrial applications, e.g. molds for plastic injections and glass moldings, automotive components, cutting tools, surgical and dental instruments. The improvement of their tribological and corrosion properties is a problem of high interest especially in medical applications, where patient safety becomes a priority. The paper covers findings from plasma nitrided AISI 440B (PN-EN or DIN X90CrMoV18 stainless steel corrosion resistance studies. Conventionally heat treated and plasma nitrided in N2:H2 reaction gas mixture (50:50, 65:35 and 80:20, respectively in two different temperature ranges (380 or 450°C specimens groups were examined. Microscopic observations and electrochemical corrosion tests were performed using a variety of analytical techniques. As obtained findings show, plasma nitriding of AISI 440B stainless steel, regardless of the process temperature, results in reduction of corrosion current density. Nevertheless, applying thermo-chemical process which requires exceeding temperature of about 400°C is not recommended due to increased risk of steel sensitization to intergranular and stress corrosion. According to the results, material ion nitrided in 450°C underwent leaching corrosion processes, which led to significant disproportion in chemical composition of the corroded and corrosion-free areas. The authors suggest further research into corrosion process of plasma nitrided materials and its degradation products.

  11. Effects of Solution Hydrodynamics on Corrosion Inhibition of Steel by Citric Acid in Cooling Water

    Science.gov (United States)

    Ashassi-Sorkhabi, H.; Asghari, E.; Mohammadi, M.

    2014-08-01

    Corrosion is a major problem in cooling water systems, which is often controlled using corrosion inhibitors. Solution hydrodynamics is one of the factors affecting corrosion inhibition of metals in these systems. The present work focuses on the study of the combined effects of citric acid concentration (as a green corrosion inhibitor) and fluid flow on corrosion of steel in simulated cooling water. Electrochemical techniques including Tafel polarization and electrochemical impedance spectroscopy were used for corrosion studies. Laminar flow was simulated using a rotating disk electrode. The effects of solution hydrodynamics on inhibition performance of citric acid were discussed. The citric acid showed low inhibition performance in quiescent solution; however, when the electrode rotated at 200 rpm, inhibition efficiency increased remarkably. It was attributed mainly to the acceleration of inhibitor mass transport toward metal surface. The efficiencies were then decreased at higher rotation speeds due to enhanced wall shear stresses on metal surface and separation of adsorbed inhibitor molecules. This article is first part of authors' attempts in designing green inhibitor formulations for industrial cooling water. Citric acid showed acceptable corrosion inhibition in low rotation rates; thus, it can be used as a green additive to the corrosion inhibitor formulations.

  12. Assessment of Commercial Corrosion Inhibiting Admixtures for Reinforced Concrete

    OpenAIRE

    Brown, Michael Carey

    1999-01-01

    Corrosion of reinforcing steel in concrete exposed to chloride-laden environments is a well-known and documented phenomenon. The need for cost effective systems for protection against corrosion has become increasingly clear since the first observations of severe corrosion damage to interstate bridges in the 1960's. As one potential solution to the mounting problem of corrosion deterioration of structures, corrosion-inhibiting admixtures have been researched and introduced into service. ...

  13. A Calculation Model for Corrosion Cracking in RC Structures

    Institute of Scientific and Technical Information of China (English)

    Xu Gang; Wei Jun; Zhang Keqiang; Zhou Xiwu

    2007-01-01

    A novel calculation model is proposed aiming at the problem of concrete cover cracking induced by reinforcement corrosion. In this article, the relationship between the corrosion depth of the bar and the thickness of the rust layer is established. By deducing the radial displacement expression of concrete, the formula for corrosion depth and corrosion pressure before cracking is proposed. The crack depth of cover in accordance with the maximum corrosion pressure is deduced; furthermore, the corrosion depth and corrosion pressure at the cracking time are obtained. Finally, the theoretical model is validated by several experiments, and the calculated values agree well with the experiment results.

  14. Study of Corrosion in a Biomass Boiler

    Directory of Open Access Journals (Sweden)

    C. Berlanga

    2013-01-01

    Full Text Available Biomass plants, apart from producing energy, help to reduce CO2(g emissions. One of the biggest problems for their development is superheater corrosion due to fuel corrosivity, especially of the straw. This limits both the temperature of the vapour and also the effectiveness of the plant. In order to know more about the reactions which happen inside the boiler of biomass, thermodynamic calculations using software (HSC Chemistry have been carried out. Field tests have been carried out in the Sangüesa Biomass Plant in Navarra (Spain: determination of the types of oxides and the deposits formed on the superheaters tubes as well as a program to measure temperatures. Finally, the global results are discussed.

  15. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  16. CORROSION IN AIRFRAMES

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  17. The dual role of microbes in corrosion.

    Science.gov (United States)

    Kip, Nardy; van Veen, Johannes A

    2015-03-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion.

  18. The dual role of microbes in corrosion

    Science.gov (United States)

    Kip, Nardy; van Veen, Johannes A

    2015-01-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion. PMID:25259571

  19. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  20. Mullite coatings for corrosion protection of silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Mulpuri, R.; Sarin, V.K. [Boston Univ., MA (United States)

    1995-08-01

    SiC based ceramics have been identified as the leading candidate materials for elevated temperature applications in harsh oxidation/corrosion environments. It has been established that a protective coating can be effectively used to avoid problems with excessive oxidation and hot corrosion. However, to date, no coating configuration has been developed that can satisfy the stringent requirements imposed by such applications. Chemical Vapor Deposited (CVD) mullite coatings due to their desirable properties of toughness, corrosion resistance, and a good coefficient of thermal expansion match with SiC are being investigated as a potential candidate. Since mullite has never been successfully grown via CVD, the thermodynamics and kinetics of its formation were initially established and used as a guideline in determining the initial process conditions. Process optimization was carried out using an iterative process of theoretical analysis and experimental work coupled with characterization and testing. The results of theoretical analysis and the CVD formation characteristics of mullite are presented.

  1. 钢筋锈胀引发混凝土保护层开裂破坏的细观数值研究%Meso-scale numerical study on cracking of concrete cover due to steel reinforcement corrosion

    Institute of Scientific and Technical Information of China (English)

    杜修力; 金浏

    2015-01-01

    钢筋锈蚀膨胀引起保护层混凝土开裂是影响钢筋混凝土结构耐久性和服役寿命的重要因素。考虑到混凝土细观结构组成对保护层破坏模式的影响,从细观角度出发,将混凝土看作由骨料、砂浆基质及两者间界面过渡区组成的三相复合材料,建立了描述钢筋锈胀力学行为的混凝土随机骨料模型。采用塑性损伤本构关系模型来表征砂浆基质和过渡区界面的力学行为,假定钢筋均匀锈蚀,对钢筋锈胀引起的混凝土保护层开裂破坏过程进行了细观数值研究。对比了宏观均匀模型与细观非均质模型下获得的保护层破坏模式,探讨了径厚比(c/d)、钢筋位置(中部和角区)及混凝土拉伸强度对保护层破坏模式及保护层胀裂时钢筋锈蚀水平的影响,得到了一些有益结论。%Concrete cover cracking induced by corrosion of steel reinforcement is a major influencing factor for durability and service-ability of reinforced concrete (RC)structures.Here in the study,the influence of concrete meso-structure on the failure pattern of concrete cover is accounted for.At the meso-scale, the concrete is assumed to be a three-phase composite composed of aggregate,mortar matrix and the interfacial transition zone (ITZ).A random aggregate structure of concrete is established for the study on the mechanical behavior of cover subjected to corrosion expansion of steel reinforcement.In the simulations,the plasticity damaged model is used to describe the mechanical behavior of the mortar matrix and the ITZ,and it is assumed that the corrosion of steel reinforcement is uniform.Based on the above assumptions,the cracking of concrete cover due to steel reinforcement corrosion is numerically simulated.The failure patterns obtained from the macro-scale homogeneous model and the present meso-scale heterogeneous model are compared.The effects of the ratio of cover thickness and reinforce-ment diameter (i

  2. Corrosion Rate Monitoring in District Heating Systems

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Nielsen, Lars Vendelbo; Andersen, A.

    2005-01-01

    Quality control in district heating systems to keep uniform corrosion rates low and localized corrosion minimal is based on water quality control. Side-stream units equipped with carbon steel probes for online monitoring were mounted in district heating plants to investigate which techniques would...... be applicable, and if on-line monitoring could improve the quality control. Water quality monitoring was applied as well as corrosion rate monitoring with linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS), electrical resistance (ER) technique, mass loss and a crevice corrosion...... cell for localized corrosion risk estimation. Important variations in corrosion rate due to changes in make-up water quality were detected with the continuous monitoring provided by ER and crevice cell, while LPR gave unreliable corrosion rates. The acquisition time of two-three days for EIS...

  3. Corrosion Rate Monitoring in District Heating Systems

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Nielsen, Lars Vendelbo; Andersen, A.

    2005-01-01

    Quality control in district heating systems to keep uniform corrosion rates low and localized corrosion minimal is based on water quality control. Side-stream units equipped with carbon steel probes for online monitoring were mounted in district heating plants to investigate which techniques would...... be applicable, and if on-line monitoring could improve the quality control. Water quality monitoring was applied as well as corrosion rate monitoring with linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS), electrical resistance (ER) technique, mass loss and a crevice corrosion...... cell for localized corrosion risk estimation. Important variations in corrosion rate due to changes in make-up water quality were detected with the continuous monitoring provided by ER and crevice cell, while LPR gave unreliable corrosion rates. The acquisition time of two-three days for EIS...

  4. High Temperature Corrosion on Biodust Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi

    The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... was necessary. In the present work, two complementary methodologies based on analysis of cross sections and plan views were applied to achieve comprehensive characterization of corrosion products. The suitability of these methods for both laboratory scale and full scale corrosion investigations was demonstrated...

  5. Corrosive components of nutshells and their chars

    Directory of Open Access Journals (Sweden)

    Karczewski Mateusz

    2016-01-01

    Full Text Available Biomass combustion stands among various technologies pointed at fossil fuels consumption decrease. Biomass can be found in very diversified sources spread more evenly across the globe, can be burned with use of traditional combustion solutions and is more CO2 neutral in combustion than their fossil fuel counterparts. On the other hand biomass has several problems with composition that despite its potential diversity. Problem of excess moisture can be already solved by material selection or by preliminary pyrolysis. The main problem concerns however biomass ash composition. Biomass ashes are more prone to have higher quantities of potentially corrosive components than their coal counterparts. The example of such constituents are alkali metals, sulphur and chlorine. Ash basic composition is also important due to various ash properties like its melting temperature and slagging or fouling tendencies. To address the problem, several indices for fast properties prediction and earlier problem identification can be appointed. This work concentrates on ash quality evaluation for potentially attractive biomass fuel from nutshell materials and their corresponding char obtained by pyrolysis in 300, 450 and 550 °C. Pistachio and hazelnut shells with their chars will be analysed for corrosive compounds and their potential influence on combustion process.

  6. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    Directory of Open Access Journals (Sweden)

    Marko Chigondo

    2016-01-01

    Full Text Available Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metallic corrosion on industrial vessels, equipment, or surfaces. Inorganic and organic inhibitors are toxic and costly and thus recent focus has been turned to develop environmentally benign methods for corrosion retardation. Many researchers have recently focused on corrosion prevention methods using green inhibitors for mild steel in acidic solutions to mimic industrial processes. This paper provides an overview of types of corrosion, corrosion process, and mainly recent work done on the application of natural plant extracts as corrosion inhibitors for mild steel.

  7. Application of Moessbauer Spectroscopy to the Study of Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Cook, Desmond C. [Old Dominion University, Department of Physics (United States)

    2004-03-15

    Corrosion research, and the need to fully understand the effects that environmental conditions have on the performance of structural steels, is one area in which Moessbauer spectroscopy has become a required analytical technique. This is in part due to the need to identify and quantify the nanophase iron oxides that form on and protect certain structural steels, and that are nearly transparent to most other spectroscopic techniques. A review is given of the most recent Moessbauer characterization of rusts that have formed on structural steels exposed to different environments. Moessbauer spectroscopy is playing an important role in a new corrosion program in the United States in which steel bridges, old and new, are being evaluated for corrosion problems that may reduce their serviceable lifetimes. Moessbauer spectroscopy has been used to characterize the corrosion products that form the protective patina on weathering steel, as well those that form in adverse environments in which the oxide coating is not adherent or protective to the steel. Moessbauer spectroscopy has also become an important analytical technique for investigating the corrosion products that have formed on archeological artifacts, and it is providing guidance to aid in the removal of the oxides necessary for their preservation.

  8. Recognition and Analysis of Corrosion Failure Mechanisms

    OpenAIRE

    Steven Suess

    2006-01-01

    Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, materi...

  9. Corrosive acid injury of the stomach.

    Science.gov (United States)

    Wijeratne, T; Ratnatunga, C; Dharrmapala, A; Samarasinghe, T

    2015-03-01

    Ingestion of corrosives with accidental or suicidal intent is a common problem in Sri Lanka. Management options and outcomes of corrosive injuries on stomach are not well documented in our setting. The clinical presentation, complications and management outcomes of nine patients with corrosive injury to stomach are presented. Gastric outlet obstruction seen in majority, was managed with bypass procedure (n=5) or resection (n=4). The outcomes of management were successful with both methods.

  10. Recognition and Analysis of Corrosion Failure Mechanisms

    OpenAIRE

    Steven Suess

    2006-01-01

    Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, materi...

  11. Corrosion behavior of duplex coatings

    Directory of Open Access Journals (Sweden)

    K. Raghu Ram Mohan Reddy

    2016-07-01

    Full Text Available The titanium alloys are used in defense, aerospace, automobile, chemical plants and biomedical applications due to their very high strength and lightweight properties. However, corrosion is a life-limiting factor when Ti alloys are exposed to different chemical environments at high temperatures. In the present paper, duplex NiCrAlY/WC–Co coating is coated onto Ti6Al4V substrate to investigate the corrosion behavior of both coated samples and the substrate. The duplex coating was performed with NiCrAlY as the intermediate coat of 200 μm thickness deposited by HVOF process and WC–Co ceramic top coat with varying thicknesses of 250 μm, 350 μm and 450 μm deposited by DS process. Potentiodynamic polarization tests were employed to investigate the corrosion performance of duplex coated samples and substrate in Ringer’s solution at 37 °C and pH value was set to 5.7. Finally the results reveal that 350 μm thick coated samples showed highest corrosion resistance compared to 250 μm thick samples as well as bare substrate. However, the 450 μm thick coated sample showed poor corrosion resistance compared to the substrate. The scale formed on the samples upon corrosion was characterized by using SEM analysis to understand the degree of corrosion behavior.

  12. Corrosion of RoHS-Compliant Surface Finishes in Corrosive Mixed Flowing Gas Environments

    Science.gov (United States)

    Hannigan, K.; Reid, M.; Collins, M. N.; Dalton, E.; Xu, C.; Wright, B.; Demirkan, K.; Opila, R. L.; Reents, W. D.; Franey, J. P.; Fleming, D. A.; Punch, J.

    2012-03-01

    Recently, the corrosion resistance of printed wiring board (PWB) finishes has generated considerable interest due to field failures observed in various parts of the world. This study investigates the corrosion issues associated with the different lead-free PWB surface finishes. Corrosion products on various PWB surface finishes generated in mixed flowing gas (MFG) environments were studied, and analysis techniques such as scanning electron microscopy, energy-dispersive x-ray, x-ray diffraction, focused ion beam, and scanning Auger microscopy were used to quantify the corrosion layer thickness and determine the composition of corrosion products. The corrosion on organic solderability preservative samples shows similar corrosion products to bare copper and is mainly due to direct attack of copper traces by corrosive gases. The corrosion on electroless nickel immersion gold occurs primarily through the porosity in the film and is accelerated by the galvanic potential between gold and copper; similar results were observed on immersion silver. Immersion tin shows excellent corrosion resistance due to its inherent corrosion resistance in the MFG environment as well as the opposite galvanic potential between tin and copper compared with gold or silver and copper.

  13. Corrosion Characteristics of Ti-29Nb-xHf Ternary Alloy for Biomaterials

    Energy Technology Data Exchange (ETDEWEB)

    Pak, Sun Young; Choi, Han Chul [Chosun Univ., Kwangju (Korea, Republic of)

    2015-12-15

    The Cp-Ti and Ti-6Al-4V alloys were widely used for dental materials due to their mechanical properties and good corrosion resistance. However, Cp-Ti was known as bio-inert materials, Ti-6Al-4V alloy has a problem such as high Young modulus, potential loss of the surrounding bone, and to the release of potentially toxic ions from the alloy. To overcome this problem, Ti alloys containing Nb and Hf elements have been used for biomaterials due to low toxicity and high corrosion resistance. Especially, alloying element of Nb was known as β phase stabilizer. The β phase alloy was widely used to replace currently used implant materials. The corrosion resistances of Ti-29Nb-xHf ternary alloys were dependent on Hf content in oral environment solution.

  14. Corrosion detection in multi-layered rotocraft structures

    Energy Technology Data Exchange (ETDEWEB)

    ROACH,DENNIS P.; WALKINGTON,PHILLIP D.; HOHMAN,ED; MARSHALL,GREG

    2000-04-25

    Rotorcraft structures do not readily lend themselves to quantifiable inspection methods due to airframe construction techniques. Periodic visual inspections are a common practice for detecting corrosion. Unfortunately, when the telltale signs of corrosion appear visually, extensive repair or refurbishment is required. There is a need to nondestructively evaluate airframe structures in order to recognize and quantify corrosion before visual indications are present. Nondestructive evaluations of rotorcraft airframes face inherent problems different from those of the fixed wing industry. Most rotorcraft lap joints are very narrow, contain raised fastener heads, may possess distortion, and consist of thinner gage materials ({approximately}0.012--0.125 inches). In addition the structures involve stack-ups of two and three layers of thin gage skins that are separated by sealant of varying thickness. Industry lacks the necessary data techniques, and experience to adequately perform routine corrosion inspection of rotorcraft. In order to address these problems, a program is currently underway to validate the use of eddy current inspection on specific rotorcraft lap joints. Probability of detection (POD) specimens have been produced that simulate two lap joint configurations on a model TH-57/206 helicopter. The FAA's Airworthiness Assurance Center (AANC) at Sandia Labs and Bell Helicopter have applied single and dual frequency eddy current (EC) techniques to these test specimens. The test results showed enough promise to justify beta site testing of the eddy current methods evolved in this study. The technique allows users to distinguish between corrosion signals and those caused by varying gaps between the assembly of skins. Specific structural joints were defined as prime corrosion areas and a series of corrosion specimens were produced with 5--20% corrosion distributed among the layers of each joint. Complete helicopter test beds were used to validate the laboratory

  15. Microbiologically Influenced Corrosion

    Science.gov (United States)

    2009-01-01

    in each dimen- sion than bacteria and archaea. Fungi are eukaryotic organisms. Yeasts , molds, and mushrooms are examples of fungi. The majority of...occurs widely in natural waters and can be carried out by a variety of organisms including bacteria, yeast , and fungi (42). Ghiorse (43) prepared a...and its alloys is due to an aluminum oxide passive film. Anodizing produces thicker insulating films and better corrosion resistance. The natural

  16. Corrosion engineering in the utilization of the Raft River geothermal resource

    Energy Technology Data Exchange (ETDEWEB)

    Miller, R.L.

    1976-08-01

    The economic impact of corrosion and the particular problems of corrosion in the utilization of geothermal energy resources are noted. Corrosion is defined and the parameters that control corrosion in geothermal systems are discussed. A general background of corrosion is presented in the context of the various forms of corrosion, in relation to the Raft River geothermal system. A basic reference for mechanical design engineers involved in the design of geothermal energy recovery systems is provided.

  17. Food Avoidance and Food Modification Practices due to Oral Health Problems Linked to the Dietary Quality of Older Adults

    Science.gov (United States)

    Savoca, Margaret R.; Arcury, Thomas A.; Leng, Xiaoyan; Chen, Haiying; Bell, Ronny A.; Anderson, Andrea M.; Kohrman, Teresa; Gilbert, Gregg H.; Quandt, Sara A.

    2011-01-01

    OBJECTIVES 1) quantify the association between food avoidance and modification due to oral health problems; 2) quantify the relationship between these nutritional self-management strategies and dietary quality; and 3) determine foods associated with these self-management strategies. DESIGN Cross-sectional SETTING Rural North Carolina PARTICIPANTS Six hundred thirty-five community-dwelling adults aged 60 years and older. MEASUREMENTS Demographic and food frequency data and oral health assessments were obtained during home visits. Avoidance (none, 1–2 foods, 3–14 foods) and modification (0–3 foods, 4–5 foods) was assessed for foods representing oral health challenges. Food frequency data were converted into Healthy Eating Index-2005 (HEI-2005) scores. Linear regression models tested the significance of associations between HEI-2005 measures and food avoidance and modification. RESULTS Thirty-five percent of the sample avoided 3–14 foods and 28% modified 4–5 foods. After adjusting for age, sex, ethnicity, poverty, education, and tooth loss, the total HEI-2005 score was lower (Pfood modification by persons having eating difficulties due to oral health conditions are needed. PMID:20533966

  18. Naphthenic Acid Corrosion in Petroleum Refineries. A Review La corrosion naphténique en raffinerie. Synthèse bibliographique

    Directory of Open Access Journals (Sweden)

    Jayaraman A.

    2006-11-01

    Full Text Available The problem of naphthenic acid corrosion is specific to certain crudes from India, Romania, Russia, Texas, Venezuela, Congo, Nigeria, etc. The nature of corrosion due to naphthenic acids is in the form of sharp-edged streamlined grooves. Detailed laboratory studies and some field data indicate that naphthenic acid corrosion increases beyond a specific neutralization number of crude, when the process temperature is between 220 and 400°C and when fluid velocities are high. The different factors responsible for naphthenic corrosion as well as the ways of fighting it are reviewed. Among them are predistillation, the blending of crudes, neutralization, the selection of construction materials and especially the mastery of fluid flow. La corrosion naphténique est spécifique à certains bruts de l'Inde, de la Roumanie, de l'URSS, du Texas, du Venezuela, du Congo, du Nigeria, etc. L'aspect de la corrosion due aux acides naphténiques est caractéristique, cratères et sillons à arètes vives. Des études de laboratoire et surtout l'expérience en raffinerie montrent que la corrosion naphténique, au-dessus d'un indice d'acide spécifique et dans un domaine de température de l'ordre de 220 à 400°C, croît avec la vitesse des fluides. Les différents facteurs responsables de la corrosion naphténique ainsi que les moyens de la combattre sont passés en revue. Parmi eux, la prédistillation, le mélange de bruts, la neutralisation, la sélection des matériaux de construction et surtout la maîtrise de l'écoulement des fluides.

  19. Corrosion potential analysis system

    Science.gov (United States)

    Kiefer, Karl F.

    1998-03-01

    Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

  20. Controlled-Release Microcapsules for Smart Coatings for Corrosion Applications

    Science.gov (United States)

    2008-01-01

    Corrosion is a serious problem that has enormous costs and serious safety implications. Localized corrosion, such as pitting, is very dangerous and can cause catastrophic failures. The NASA Corrosion Technology Laboratory at Kennedy Space Center is developing a smart coating based on pH-sensitive microcapsules for corrosion applications. These versatile microcapsules are designed to be incorporated into a smart coating and deliver their core content when corrosion starts. Corrosion indication was the first function incorporated into the microcapsules. Current efforts are focused on incorporating the corrosion inhibition function through the encapsulation of corrosion inhibitors into water core and oil core microcapsules. Scanning electron microscopy (SEM) images of encapsulated corrosion inhibitors are shown.

  1. Biobased polymers for corrosion protection of metals

    Science.gov (United States)

    Anticorrosive biobased polymers were developed in our lab. We isolated an exopolysaccharide produced by a microbe that, when coated on metal substrates, exhibited unique corrosion inhibition. Corrosion is a worldwide problem and impacts the economy, jeopardizes human health and safety, and impedes t...

  2. The dual role of microbes in corrosion

    NARCIS (Netherlands)

    Kip, D.J.; Van Veen, J.A.

    2015-01-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced pr

  3. The dual role of microbes in corrosion

    NARCIS (Netherlands)

    Kip, D.J.; Van Veen, J.A.

    2015-01-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced

  4. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  5. Early detection of micro-structural changes due to fatigue of non-corrosive austenitic stainless steels; Frueherkennung von mikrostrukturellen Aenderungen bei Ermuedung in nichtrostenden austenitischen Staehlen

    Energy Technology Data Exchange (ETDEWEB)

    Kalkhof, D.; Niffenegger, M.; Grosse, M

    2003-03-01

    In view of life extension efforts of nuclear power plants, many investigations are in progress in order to assess the structural integrity of different components. In many cases, this involves unexpected loads, which were not taken into account during design of components, e.g. temperature cycling arising from unforeseen stratification flow conditions. Under certain power plant transients (start-up/shut-down, hot stand-by, thermal stratification) at critical locations of piping and nozzles, material degradation caused by accumulated cyclic plastic strain takes place. However, materials subjected to cyclic loading exhibit changes in microstructure already before macroscopic crack initiation begins, this period covers a considerable part of fatigue life. Existing methods for in-service inspection are mainly specialised for crack detection. Advanced non-destructive testing methods for monitoring of material degradation are sensitive to any micro-structural changes in the material leading to a degradation of the mechanical properties. Therefore, these indirect methods require a careful interpretation of the measured signal in terms of micro-structural evolutions due to ageing. During cyclic loading of austenitic stainless steel, microstructural changes occur, which affect both the mechanical and the physical properties. Typical features are the rearrangement of dislocations and, in some cases, a deformation-induced martensitic phase transformation. In our investigation martensite formation was used as an indication for material degradation due to fatigue. Knowledge about mechanisms and influencing parameters of the martensitic transformation process is essential for the application in a lifetime monitoring system. The investigations showed that for a given austenitic stainless steel the deformation-induced martensite depends on the applied strain amplitude, the cycle number (usage factor, lifetime) and the temperature. It was demonstrated that the volume fraction of

  6. Impaired Reasoning and Problem-Solving in Individuals with Language Impairment due to Aphasia or Language Delay

    Directory of Open Access Journals (Sweden)

    Juliana eBaldo

    2015-10-01

    Full Text Available The precise nature of the relationship between language and thought is an intriguing and challenging area of inquiry for scientists across many disciplines. In the realm of neuropsychology, research has investigated the inter-dependence of language and thought by testing individuals with compromised language abilities and observing whether performance in other cognitive domains is diminished. One group of such individuals is patients with aphasia who have an impairment in speech and language arising from a brain injury, such as a stroke. Our previous research has shown that the degree of language impairment in these individuals is strongly associated with the degree of impairment on complex reasoning tasks, such as the Wisconsin Card Sorting Task (WCST and Raven’s Matrices. In the current study, we present new data from a large group of individuals with aphasia that show a dissociation in performance between putatively non-verbal tasks on the Wechsler Adult Intelligence Scale (WAIS that require differing degrees of reasoning (Picture Completion vs. Picture Arrangement tasks. We also present an update and replication of our previous findings with the WCST showing that individuals with the most profound core language deficits (i.e., impaired comprehension and disordered language output are particularly impaired on problem-solving tasks. In the second part of the paper, we present findings from a neurologically-intact individual known as Chelsea who was not exposed to language due to an unaddressed hearing loss that was present since birth. At the age of 32, she was fitted with hearing aids and exposed to spoken and signed language for the first time, but she was only able to acquire a limited language capacity. Chelsea was tested on a series of standardized neuropsychological measures, including reasoning and problem-solving tasks. She was able to perform well on a number of visuospatial tasks but was disproportionately impaired on tasks that

  7. Impaired reasoning and problem-solving in individuals with language impairment due to aphasia or language delay

    Science.gov (United States)

    Baldo, Juliana V.; Paulraj, Selvi R.; Curran, Brian C.; Dronkers, Nina F.

    2015-01-01

    The precise nature of the relationship between language and thought is an intriguing and challenging area of inquiry for scientists across many disciplines. In the realm of neuropsychology, research has investigated the inter-dependence of language and thought by testing individuals with compromised language abilities and observing whether performance in other cognitive domains is diminished. One group of such individuals is patients with aphasia who have an impairment in speech and language arising from a brain injury, such as a stroke. Our previous research has shown that the degree of language impairment in these individuals is strongly associated with the degree of impairment on complex reasoning tasks, such as the Wisconsin Card Sorting Task (WCST) and Raven’s Matrices. In the current study, we present new data from a large group of individuals with aphasia that show a dissociation in performance between putatively non-verbal tasks on the Wechsler Adult Intelligence Scale (WAIS) that require differing degrees of reasoning (Picture Completion vs. Picture Arrangement tasks). We also present an update and replication of our previous findings with the WCST showing that individuals with the most profound core language deficits (i.e., impaired comprehension and disordered language output) are particularly impaired on problem-solving tasks. In the second part of the paper, we present findings from a neurologically intact individual known as “Chelsea” who was not exposed to language due to an unaddressed hearing loss that was present since birth. At the age of 32, she was fitted with hearing aids and exposed to spoken and signed language for the first time, but she was only able to acquire a limited language capacity. Chelsea was tested on a series of standardized neuropsychological measures, including reasoning and problem-solving tasks. She was able to perform well on a number of visuospatial tasks but was disproportionately impaired on tasks that required

  8. Impaired reasoning and problem-solving in individuals with language impairment due to aphasia or language delay.

    Science.gov (United States)

    Baldo, Juliana V; Paulraj, Selvi R; Curran, Brian C; Dronkers, Nina F

    2015-01-01

    The precise nature of the relationship between language and thought is an intriguing and challenging area of inquiry for scientists across many disciplines. In the realm of neuropsychology, research has investigated the inter-dependence of language and thought by testing individuals with compromised language abilities and observing whether performance in other cognitive domains is diminished. One group of such individuals is patients with aphasia who have an impairment in speech and language arising from a brain injury, such as a stroke. Our previous research has shown that the degree of language impairment in these individuals is strongly associated with the degree of impairment on complex reasoning tasks, such as the Wisconsin Card Sorting Task (WCST) and Raven's Matrices. In the current study, we present new data from a large group of individuals with aphasia that show a dissociation in performance between putatively non-verbal tasks on the Wechsler Adult Intelligence Scale (WAIS) that require differing degrees of reasoning (Picture Completion vs. Picture Arrangement tasks). We also present an update and replication of our previous findings with the WCST showing that individuals with the most profound core language deficits (i.e., impaired comprehension and disordered language output) are particularly impaired on problem-solving tasks. In the second part of the paper, we present findings from a neurologically intact individual known as "Chelsea" who was not exposed to language due to an unaddressed hearing loss that was present since birth. At the age of 32, she was fitted with hearing aids and exposed to spoken and signed language for the first time, but she was only able to acquire a limited language capacity. Chelsea was tested on a series of standardized neuropsychological measures, including reasoning and problem-solving tasks. She was able to perform well on a number of visuospatial tasks but was disproportionately impaired on tasks that required reasoning

  9. Analysis of corrosion failure of petrochemical pipe elbow

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-yan; L(U) Tao

    2005-01-01

    Corrosive failure is frequently found in petrochemical pipelines which may lead to the leakage of the pipes and even the shutdown of the system. However, the corrosion mechanism is still not well understood due to the complex service environment, e.g. the corrosive fluids and the long term operation at higher temperature. The corrosion behaviour of a petrochemical pipe elbow was evaluated via visual examination and microanalysis with optical microscope and scanning electron microscope(SEM) together with energy dispersive analysis X-ray (EDAX). The corresponding corrosion mechanisms, the combination of grain boundary attach and the crevice attach together with the flow-accelerated corrosion, were proposed consequently.

  10. Corrosion in waste incineration facilities; Korrosion i avfallsfoerbraenningsanlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Staalenheim, Annika; Henderson, Pamela

    2004-11-01

    Waste is a heterogeneous fuel, often with high levels of chlorine, alkali and heavy metals. This leads to much more severe corrosion problems than combustion of fossil fuels. The corrosion rates of the materials used can be extremely high. Materials used for heat transferring parts are usually carbon steel or low alloyed steel. These are significantly cheaper than other steels. Austenitic stainless steel is also used, but is often avoided due to its sensitivity to stress corrosion cracking. More advanced materials, such as nickel base alloys, can be used in extremely aggressive environments. Since these materials are expensive and do not always have sufficient mechanical properties, they are often used as coatings on carbon steel tubes or as composite tubes. A new method, which shows good results at the first tests in plants, is electroplating with nickel. Plastic materials can be used in low temperature parts if the temperature does not exceed 150 deg C. A glass fibre inforced material is probably the best choice. The parts of the furnace that are most prone to corrosion are waterwalls where the refractory coating is lost, has not been applied to a sufficient height in the boiler or is not used at all. Failures of superheaters often occur in areas near soot blowers or on the tubes exposed to the highest flue gas temperatures. Few cases of low temperature corrosion are reported in the literature, possibly because these problems are unusual or because low temperature corrosion rarely causes costly and dramatic failures. Waterwall tubes should be made of carbon steel, because of the price and to minimise the risk for stress corrosion cracking. Usually the tubes must be covered with a more corrosion resistant material to withstand the environment in the boiler. Metal coatings can be used in less demanding environments. Refractory is probably the best protection for waterwalls from severe erosion. Surfaces in extremely corrosive areas, e.g. the fuel feed area, should

  11. Influence of environmental factors on corrosion damage of aircraft structure

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    Corrosion is one of the important structural integrity concerns of aging aircraft, and it is estimated that a significant portion of airframe maintenance budgets is directed towards corrosion-related problems for both military and commercial aircraft. In order to better understand how environmental factors influence the corrosion damage initiation and propagation on aircraft structure and to predict pre-corrosion test pieces of fatigue life and structural integrity of an effective approach, this paper uses ...

  12. NOVEL CORROSION SENSOR FOR VISION 21 SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    Heng Ban

    2004-12-01

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the metal loss caused by chemical reactions on surfaces exposed to the combustion environment. Such corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall objective of this proposed project is to develop a technology for on-line corrosion monitoring based on a new concept. This report describes the initial results from the first-year effort of the three-year study that include laboratory development and experiment, and pilot combustor testing.

  13. Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

    2015-10-15

    In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

  14. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    allowed to dry. The area is then checked for the golden brown color which is produced by the chemical conversion material. If the work area requires...Materials, pp. 258-3074 1968. 41. W. IH. Ailor, "Seven-year exposure at Point leyes , California," "Corrosion in Natural Environments, ASTM STP 558," American... Color Units 3 Turbidity Units 0.7 pH Units 7.6 Temperature OF 76 Sp. Conductivity MMhos 425 B.O.D. (5 days at 206C) 0.2 SjV i;~-- 1201 A .9 8 ~ 8 kl

  15. Simulation Analysis of Whole Cracking Process due to Reinforcement Corrosion in Concrete Structures%钢筋混凝土结构锈胀开裂全过程仿真分析

    Institute of Scientific and Technical Information of China (English)

    徐港; 徐可; 王青; 王谊敏

    2012-01-01

    利用大型有限元软件DIANA,详细分析了绣蚀导致混凝土保护层开裂的全过程.仿真分析表明:混凝土保护层的锈胀开裂过程可分为内裂、扩展、外裂和内外裂缝贯通4个阶段;锈蚀产物膨胀率一定时,混凝土保护层内侧裂缝的产生主要与混凝土抗拉强度相关,其他因素影响甚微;混凝土保护层表面锈胀开裂及其裂缝贯通主要与相对保护层厚度有关,该值越大,裂缝越不容易发展;提高混凝土抗拉强度,能有效延缓锈胀裂缝的产生和发展;在相同条件下,混凝土保护层非均匀锈胀开裂时的钢筋锈蚀率较均匀锈胀开裂时低;混凝土保护层剥落的特征主要与钢筋净间距和保护层厚度的比值相关,当该值较大(>3)时,仅角区保护层发生局部剥落,否则保护层将整体剥落.%By the large-scale finite element software DIANA, the whole splitting process of concrete protective cover layer due to reinforcement corrosion was analyzed in detail. The simulation analysis shows that the whole cracking process can be divided into four steps, that is, internal cracking, crack growth, external cracking, and penetration cracking. At a certain level of the volumetric expansion ratio of corroded products, the internal cracks initiation at internal side of the concrete protective layer around the steel bar is mainly related to the tensile strength of concrete, and other factors have little effect on it. External cracking as well as penetration cracking are related to the ratio of protective layer thickness to bar diameter. The larger the ratio is, the more difficultly the crack propagation occurs. It is effective to improve the tensile strength of concrete by delaying crack initiation and propagation) under the same conditions, the critical corrosion ratio of reinforcing bar at cracking in non-uniform corrosion is lower than thBt in uniform corrosioni the spalling patterns of concrete protective layer are mainly

  16. Relationship between Corrosion Level of Rebar Embedded in Concrete, Corrosion Potential and Current Density Measured by Non-destructive Test Method

    Energy Technology Data Exchange (ETDEWEB)

    Chung, Lan; Cho, Seung Ho; Roh, Young Sook [Dankook University, Seoul (Korea, Republic of); Kim, Joong Koo [Korean Precision Industrial Co., Pohang (Korea, Republic of)

    2004-10-15

    The purpose of this study is to identify corrosion mechanism and develop qualitative measurement method of corrosion level. Fist of all, structural behavior of each different level of corrosion states have been evaluated. And mathematical models that can predict corrosion level in terms of electric potential and corrosion intensity are proposed. Corrosion rate in reinforcing bar was investigated in this study using accelerated corrosion method due to electric potential differences based on Faradays law. Total 288 measurement spots were designed in terms of corrosion rates, diameter of reinforcing bars, and concrete cover thickness. Corrosion current densities and corrosion potentials of concrete were measured on these specimens using Gecor device. This study suggested the relationship between corrosion levels, and measured electric current density as follows.

  17. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    OpenAIRE

    Marko Chigondo; Fidelis Chigondo

    2016-01-01

    Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metalli...

  18. Corrosion behaviour of non-ferrous metals in sea water

    Energy Technology Data Exchange (ETDEWEB)

    Birn, Jerzy; Skalski, Igor [Ship Design and Research Centre, Al. Rzeczypospolitej 8, 80-369 Gdansk (Poland)

    2004-07-01

    The most typical kinds of corrosion of brasses are selective corrosion (dezincification) and stress corrosion. Prevention against these kinds of corrosion lies in application of arsenic alloy addition and appropriate heat treatment removing internal stresses as well as in maintaining the arsenic and phosphorus contents on a proper level. The most typical corrosion of cupronickels is the local corrosion. Selective corrosion occurs less often and corrosion cracking caused by stress corrosion in sea water does not usually occur. Crevice corrosion is found especially in places of an heterogeneous oxidation of the surface under inorganic deposits or under bio-film. Common corrosive phenomena for brasses and cupronickels are the effects caused by sea water flow and most often the impingement attack. Alloy additions improve resistance to the action of intensive sea water flow but situation in this field requires further improvement, especially if the cheaper kinds of alloys are concerned. Contaminants of sea water such as ammonia and hydrogen sulphide are also the cause of common corrosion processes for all copper alloys. Corrosion of copper alloys may be caused also by sulphate reducing bacteria (SRB). Galvanic corrosion caused by a contact with titanium alloys e.g. in plate heat exchangers may cause corrosion of both kinds copper alloys. Bronzes belong to copper alloys of the highest corrosion resistance. Failures that sometimes occur are caused most often by the cavitation erosion, by an incorrect chemical composition of alloys or at last by their inadequate structure. The main problems of aluminium alloys service in sea water are following phenomena: local corrosion (pitting and crevice corrosion), galvanic corrosion, exfoliation and corrosion in the presence of OH- ions. The cause of local corrosion are caused by presence of passive film on the alloy's surface and presence of chlorides in sea water which are able to damage the passive film. Galvanic corrosion is

  19. Analysis of the Influence of Organic Corrosion Inhibitors on Corrosion of Reinforcement in Concrete Bridge Structure Under Simulated Field Service Environment

    OpenAIRE

    Shi, Liang; Ye, J.; C. C. CHEN; Wu, Y; Liu, J. Z.

    2014-01-01

    For concrete bridge projects in marine environments, attention must be paid to the reinforcement corrosion problems caused by chloride intrusion. As kinds of functional admixtures, which can reduce the reinforcement corrosion rate, corrosion inhibitors are becoming very popular in China in new bridge projects. Corrosion inhibitors cover both inorganic and organic inhibitors. Nitrite is representative of inorganic corrosion inhibitors, but its carcinogenicity has hindered its further developme...

  20. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    Science.gov (United States)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  1. Corrosion detection by induction

    Science.gov (United States)

    Roddenberry, Joshua L.

    Bridges in Florida are exposed to high amounts of humidity due to the state's geography. This excess moisture results in a high incidence of corrosion on the bridge's steel support cables. Also, the inclusion of ineffective waterproofing has resulted in additional corrosion. As this corrosion increases, the steel cables, responsible for maintaining bridge integrity, deteriorate and eventually break. If enough of these cables break, the bridge will experience a catastrophic failure resulting in collapse. Repairing and replacing these cables is very expensive and only increases with further damage. As each of the cables is steel, they have strong conductive properties. By inducing a current along each group of cables and measuring its dissipation over distance, a picture of structural integrity can be determined. The purpose of this thesis is to prove the effectiveness of using electromagnetic techniques to determine cable integrity. By comparing known conductive values (determined in a lab setting) to actual bridge values, the tester will be able to determine the location and severity of any damage, if present.

  2. Fighting against corrosion; Kampf dem Substanzverlust

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2012-03-09

    Corrosion protection is not a new problem for the offshore industry, but requirements are particularly high in the wind power industry. There are hardly any international standards that could provide orientation.

  3. High temperature cyclic oxidation and hot corrosion behaviours of superalloys at 900°C

    Indian Academy of Sciences (India)

    Subhash Kamal; R Jayaganthan; S Prakash

    2010-06-01

    Oxidation and hot corrosion are serious problems in aircraft, marine, industrial, and land-base gas turbines. It is because of the usage of wide range of fuels coupled with increased operating temperatures, which leads to the degradation of turbine engines. To obviate these problems, superalloys, viz. Superni 75, Superni 718 and Superfer 800H superalloys (Midhani grade), are the prominent materials for the high temperature applications. It is very essential to investigate the degradation mechanism of superalloys due to oxidation and hot corrosion and substantiate the role of alloying elements for the formation of protective oxide films over the surface of the superalloys. Therefore, the present work investigates the oxidation and hot corrosion behaviour of superalloys exposed to air and molten salt (Na2SO4–60% V2O5) environment, respectively, at 900°C under cyclic conditions. The weight change measurements made on the superalloys during the experiments are used to determine the kinetics of oxidation and hot corrosion. X-ray diffraction (XRD), X-ray mapping and field emission scanning electron microscope (FESEM, FEI, Quanta 200F company) with EDAX Genesis software attachment, made in Czech Republic are used to characterize the corroded products of the superalloys. It is observed that the formation of scale rich in Cr2O3, NiO and spinel NiCr2O4 has contributed for the better oxidation and hot corrosion resistance of Superni 75; whereas relatively lesser hot corrosion resistance of Superfer 800H is due to the formation of non-protective oxides of iron and sulphides of iron and nickel. The parabolic rate constants calculated for the superalloys show that the corrosion rate is minimum in air as compared to molten salt environment.

  4. Concrete cover cracking with localized corrosion of reinforcing steel

    Energy Technology Data Exchange (ETDEWEB)

    Torres-Acosta, A. A.; Sagues, A. A. [South Florida Univ., Dept of Civil and Environmental Engineering, Tampa FL (United States)

    2000-07-01

    The critical amount of steel corrosion needed for concrete cover cracking of a reinforced concrete element was measured, focusing on cases where only a fraction of the steel bar length is corroding. The amount of corrosion needed to crack the concrete cover was found to range between 49 micrometre to 137 micrometre in specimens of localized corrosion. In contrast, in cases of uniform corrosion of comparable systems the corrosion needed to crack the concrete cover varied from 15 micrometre to 75 micrometer. Based on this and previous work on this problem, an empirical equation is proposed for the critical amount of steel corrosion as a function of specimen dimensions. The model proposed for estimating the critical amount of steel corrosion showed reasonable agreement between estimates of the work of corrosion expansion and the energy required to crack the concrete. 23 refs., 3 tabs., 8 figs.

  5. Spectroscopic identification of protective and non-protective corrosion coatings on steel structures in marine environments

    Energy Technology Data Exchange (ETDEWEB)

    Cook, Desmond C. [Department of Physics, Old Dominion University, Norfolk, VA 23529 (United States)]. E-mail: dcook@physics.odu.edu

    2005-10-01

    Corrosion research, and the need to fully understand the effects that environmental conditions have on the performance of structural steels, is one area in which Moessbauer spectroscopy has become a required analytical technique. This is in part due to the need to identify and quantify the nanophase iron oxides that form on and protect certain structural steels, and that are nearly transparent to most other spectroscopic techniques. In conjunction with X-ray diffraction and micro-Raman analyses, the iron oxides that form the rusts on steels corroded in different marine and other environments can be completely identified and mapped within the rust coating. The spectroscopic analyses can be used to determine the nature of the environment in which structural steels have been, and these act as a monitor of the corrosion itself. Moessbauer spectroscopy is playing an important role in a new corrosion program in the United States and Japan in which steel bridges, old and new, are being evaluated for corrosion problems that may reduce their serviceable lifetimes. Moessbauer spectroscopy has been used to characterize the corrosion products that form the protective patina on weathering steel, as well those that form in adverse environments in which the oxide coating is not adherent or protective to the steel. Moessbauer spectroscopy has also become an important analytical technique for investigating the corrosion products that have formed on archaeological artifacts, and it is providing guidance to aid in the removal of the oxides necessary for their conservation.

  6. Cyclone reburning retrofit: Corrosion evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Sarv, H.; Paul, L.D. (Babcock and Wilcox Co., New Orleans, LA (USA))

    1991-01-01

    Reburning is an emerging NO{sub x} reducing technology which offers cyclone boiler owners a promising alternative to the more expensive flue gas cleanup techniques. Pilot-scale test results have shown that the corrosive H{sub 2}S gas can evolve during reburn. This can pose a potential problem and concern in retrofits burning high-sulfur Illinois coals. This research program is intended to assess tube corrosion under simulated reburning conditions (temperature, stoichiometry, and H{sub 2}S concentration). Performance of existing carbon steel as well as other alloys will be tested and compared. 1 fig.

  7. Cyclone reburning retrofit: Corrosion evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Farzan, H.; Paul, L.D. (Babcock and Wilcox Co., New Orleans, LA (USA))

    1990-01-01

    Reburning is an emerging NO{sub x} reducing technology which offers cyclone boiler owners a promising alternative to the more expensive flue gas cleanup techniques. Pilot-scale test results have shown that the corrosive H{sub 2}S gas can evolve during reburn. This can pose a potential problem and concern in retrofits burning high-sulfur Illinois coals. This research program is intended to assess tube corrosion under simulated reburning conditions (temperature, stoichiometry, and H{sub 2}S concentration). Performance of existing carbon steel as well as other alloys will be tested and compared. 1 fig.

  8. Graphene coatings for protection against microbiologically induced corrosion

    Science.gov (United States)

    Krishnamurthy, Ajay

    Microbiologically induced corrosion (MIC) is a special form of electrochemical corrosion where micro-organisms affect the local environmental conditions at the metal-electrolyte interface by forming a stable biofilm. The biofilm introduces localized concentration cells, which accelerate the electrochemical corrosion rates. MIC has been found to affect many industrial systems such as sewage waste water pipes, heat exchangers, ships, underwater pipes etc. It has been traditionally eradicated by physical, biochemical and surface protection methods. The cleaning methods and the biocidal deliveries are required periodically and don't provide a permanent solution to the problem. Further, the use of biocides has been harshly criticized by environmentalists due to safety concerns associated with their usage. Surface based coatings have their own drawback of rapid degradation under harsh microbial environments. This has led to the exploration of thin, robust, inert, conformal passivation coatings for the protection of metallic surfaces from microbiologically induced corrosion. Graphene is a 2D arrangement of carbon atoms in a hexagonal honeycomb lattice. The carbon atoms are bonded to one another by sp2 hybridization and each layer of the carbon ring arrangement spans to a thickness of less than a nm. Due to its unique 2D arrangement of carbon atoms, graphene exhibits interesting in-plane and out of plane properties that have led to it being considered as the material for the future. Its excellent thermal, mechanical, electrical and optical properties are being explored in great depth to understand and realize potential applications in various technological realms. Early studies have shown the ability of bulk and monolayer graphene to protect metallic surfaces from air oxidation and solution based galvanic corrosion processes for short periods. However, the role of graphene in resisting MIC is yet to be determined, particularly over the long time spans characteristic of

  9. Undoped Polyaniline/Surfactant Complex for the Corrosion Prevention

    Science.gov (United States)

    Liu, Lo-Min; Levon, Kalle

    1998-01-01

    Due to the strict regulations on the usage of heavy metals as the additives in the coating industries, the search for effective organic corrosion inhibitors in replace of those metal additives has become essential. Electrically conducting polymers have been shown to be effective for corrosion prevention but the poor solubility of these intractable polymers has been a problem. We have explored a polyaniline/4-dodecylphenol complex (PANi/DDPh) to improve the dissolution and it has been shown to be an effective organic corrosion inhibitor. With the surfactant, DDPh, PANi could be diluted into the coatings and the properties of the coatings were affected. Emeraldine base (EB) form of PANi was also found to be oxidized by the hardener. The oxidized form of polyaniline provides improved corrosion protection of metals than that of emeraldine base since the value of the standard electrode potential for the oxidized form of PANi is higher than that of EB. Additionally, the surfactant improves the wet adhesion property between the coating and the metal surface.

  10. Simulated annealing and metaheuristic for randomized priority search algorithms for the aerial refuelling parallel machine scheduling problem with due date-to-deadline windows and release times

    Science.gov (United States)

    Kaplan, Sezgin; Rabadi, Ghaith

    2013-01-01

    This article addresses the aerial refuelling scheduling problem (ARSP), where a set of fighter jets (jobs) with certain ready times must be refuelled from tankers (machines) by their due dates; otherwise, they reach a low fuel level (deadline) incurring a high cost. ARSP is an identical parallel machine scheduling problem with release times and due date-to-deadline windows to minimize the total weighted tardiness. A simulated annealing (SA) and metaheuristic for randomized priority search (Meta-RaPS) with the newly introduced composite dispatching rule, apparent piecewise tardiness cost with ready times (APTCR), are applied to the problem. Computational experiments compared the algorithms' solutions to optimal solutions for small problems and to each other for larger problems. To obtain optimal solutions, a mixed integer program with a piecewise weighted tardiness objective function was solved for up to 12 jobs. The results show that Meta-RaPS performs better in terms of average relative error but SA is more efficient.

  11. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    Prabhu Paulraj

    2015-08-01

    Full Text Available Duplex Stainless Steels (DSS and Super Duplex Stainless Steel (SDSS have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic phases and their effects on corrosion and mechanical properties. First the effect of various alloying elements on DSS and SDSS has been discussed followed by formation of various intermetallic phases. The intermetallic phases affect impact toughness and corrosion resistance significantly. Their deleterious effect on weldments has also been reviewed.

  12. Report on accelerated corrosion studies.

    Energy Technology Data Exchange (ETDEWEB)

    Mowry, Curtis Dale; Glass, Sarah Jill; Sorensen, Neil Robert

    2011-03-01

    Sandia National Laboratories (SNL) conducted accelerated atmospheric corrosion testing for the U.S. Consumer Product Safety Commission (CPSC) to help further the understanding of the development of corrosion products on conductor materials in household electrical components exposed to environmental conditions representative of homes constructed with problem drywall. The conditions of the accelerated testing were chosen to produce corrosion product growth that would be consistent with long-term exposure to environments containing humidity and parts per billion (ppb) levels of hydrogen sulfide (H{sub 2}S) that are thought to have been the source of corrosion in electrical components from affected homes. This report documents the test set-up, monitoring of electrical performance of powered electrical components during the exposure, and the materials characterization conducted on wires, screws, and contact plates from selected electrical components. No degradation in electrical performance (measured via voltage drop) was measured during the course of the 8-week exposure, which was approximately equivalent to 40 years of exposure in a light industrial environment. Analyses show that corrosion products consisting of various phases of copper sulfide, copper sulfate, and copper oxide are found on exposed surfaces of the conductor materials including wires, screws, and contact plates. The morphology and the thickness of the corrosion products showed a range of character. In some of the copper wires that were observed, corrosion product had flaked or spalled off the surface, exposing fresh metal to the reaction with the contaminant gasses; however, there was no significant change in the wire cross-sectional area.

  13. Novel Corrosion Sensor for Vision 21 Systems

    Energy Technology Data Exchange (ETDEWEB)

    Heng Ban; Bharat Soni

    2007-03-31

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall goal of this project is to develop a technology for on-line fireside corrosion monitoring. This objective is achieved by the laboratory development of sensors and instrumentation, testing them in a laboratory muffle furnace, and eventually testing the system in a coal-fired furnace. This project successfully developed two types of sensors and measurement systems, and successful tested them in a muffle furnace in the laboratory. The capacitance sensor had a high fabrication cost and might be more appropriate in other applications. The low-cost resistance sensor was tested in a power plant burning eastern bituminous coals. The results show that the fireside corrosion measurement system can be used to determine the corrosion rate at waterwall and superheater locations. Electron microscope analysis of the corroded sensor surface provided detailed picture of the corrosion process.

  14. Repair of corrosion-damaged columns using FRP wraps

    Science.gov (United States)

    Baiyasi, Mohamad Imad

    Many bridge columns in Michigan are damaged by chloride contamination resulting in the corrosion of the steel reinforcement, and swelling and spalling of the concrete and use of the bridges is typically continued. This in itself may not be a serious problem since most columns in Michigan are over-designed and the loss of strength is not a significant issue. However, the lack of any method to minimize or prevent corrosion of the steel results in continued deterioration and unsightly columns. Polymer composite (also known as fiber-reinforced polymer or FRP) jackets offer a possible remedy to this problem. They offer a rapid repair technique with the potential to enhance the longterm durability and compression strength of damaged columns due to the confinement that is provided when fibers are oriented in the hoop direction. Fibers oriented in the vertical direction can enhance the bending strength. Experiments were conducted to assess the effects of using FRP wraps with fibers oriented in the hoop direction for rehabilitating corrosion-damaged columns. Issues that were explored are: (1) effect of freeze-thaw and wet-dry cycles on the properties of FRP panels; (2) freeze-thaw durability of concrete square and cylindrical specimens wrapped with glass and carbon FRP and subjected to an internal expansive force; and (3) effect of wrapping on the rate of corrosion in an accelerated corrosion test. The results of the freeze-thaw experiment indicate that freeze-thaw cycles have no statistically significant effect on the compressive strength of glass and carbon wrapped specimens. For round specimens, glass and carbon wraps increased the strength by a factor of about 2.3 and 2.6, respectively. For square specimens, glass and carbon wraps increased the strength by a factor of 1.4--1.5. Freeze-thaw conditioning generally reduced the longitudinal failure strain of wrapped specimens. The square wrapped specimens had lower compressive strength compared to the round specimens, even

  15. Global Transonic Solutions of Planetary Atmospheres in Hydrodynamic Region $\\mbox{--}$ Hydrodynamic Escape Problem due to Gravity and Heat

    OpenAIRE

    Huang, Bo-Chih; Chou, Shih-Wei; Hong, John M.; Yen, Chien-Chang

    2015-01-01

    The hydrodynamic escape problem (HEP), which is characterized by a free boundary value problem of Euler equation with gravity and heat, is crucial for investigating the evolution of planetary atmospheres. In this paper, the global existence of transonic solutions to the HEP is established using the generalized Glimm method. The new version of Riemann and boundary-Riemann solvers, are provided as building blocks of the generalized Glimm method by inventing the contraction matrices for the homo...

  16. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw...

  17. Assessing and controlling corrosion in air-cooled condensers

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, R. Barry [Structural Integrity Associates, Inc., Charlotte, NC (United States); Preez, Francois du [Eskom (South Africa); Aspden, J. Denis; Howell, Andrew G.

    2009-05-15

    An increasing number of air-cooled condensers (ACC) are being installed and operated on conventional and combined cycle plants worldwide. Unless understood and corrected, the corrosion associated with the ACC ducts and tube entries can become a major problem for operators of plant. Up to just a few years ago very little was known about the corrosion/ flow-accelerated corrosion (FAC) process. This paper starts to rectify the situation with a description of the corrosion/FAC process, a corrosion index and a relationship between the operating pH and the level of iron at the condensate pump discharge. (orig.)

  18. Corrosion of carbon-alloyed iron aluminides

    Indian Academy of Sciences (India)

    M Sen; R Balasubramaniam; A V Ramesh Kumar

    2000-10-01

    The corrosion behaviour of two carbon-alloyed intermetallics of composition Fe–28.1Al–2.1C and Fe–27.5Al–3.7C has been studied and compared with that of binary intermetallics. Potentiodynamic polarization studies indicated that the intermetallics exhibited active–passive behaviour in an acidic solution of pH = 1, whereas they exhibited stable passivity in a buffer solution of pH 8.4. Corrosion rates were also obtained by immersion testing. The variation of corrosion rate as a function of time was similar for both the intermetallics. The variation in corrosion rate as a function of time has been explained based on the observed potentiodynamic polarization behaviour. Scanning electron microscopy of corroded surfaces indicated that the carbon-alloyed intermetallics were susceptible to galvanic corrosion, due to the presence of carbides.

  19. Fuel corrosion processes under waste disposal conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shoesmith, D.W. [Univ. of Western Ontario, Dept. of Chemistry, London, Ontario (Canada)

    1999-09-01

    Under the oxidizing conditions likely to be encountered in the Yucca Mountain Repository, fuel dissolution is a corrosion process involving the coupling of the anodic dissolution of the fuel with the cathodic reduction of oxidants available within the repository. The oxidants potentially available to drive fuel corrosion are environmental oxygen, supplied by the transport through the permeable rock of the mountain and molecular and radical species produced by the radiolysis of available aerated water. The mechanism of these coupled anodic and cathodic reactions is reviewed in detail. While gaps in understanding remain, many kinetic features of these reactions have been studied in considerable detail, and a reasonably justified mechanism for fuel corrosion is available. The corrosion rate is determined primarily by environmental factors rather than the properties of the fuel. Thus, with the exception of increase in rate due to an increase in surface area, pre-oxidation of the fuel has little effect on the corrosion rate.

  20. Complete corrosion inhibition through graphene defect passivation.

    Science.gov (United States)

    Hsieh, Ya-Ping; Hofmann, Mario; Chang, Kai-Wen; Jhu, Jian Gang; Li, Yuan-Yao; Chen, Kuang Yao; Yang, Chang Chung; Chang, Wen-Sheng; Chen, Li-Chyong

    2014-01-28

    Graphene is expected to enable superior corrosion protection due to its impermeability and chemical inertness. Previous reports, however, demonstrate limited corrosion inhibition and even corrosion enhancement of graphene on metal surfaces. To enable the reliable and complete passivation, the origin of the low inhibition efficiency of graphene was investigated. Combining electrochemical and morphological characterization techniques, nanometer-sized structural defects in chemical vapor deposition grown graphene were found to be the cause for the limited passivation effect. Extremely fast mass transport on the order of meters per second both across and parallel to graphene layers results in an inhibition efficiency of only ∼50% for Cu covered with up to three graphene layers. Through selective passivation of the defects by atomic layer deposition (ALD) an enhanced corrosion protection of more than 99% was achieved, which compares favorably with commercial corrosion protection methods.

  1. Numerical Study of Corrosion Crack Opening

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle; Frandsen, Henrik Lund; Svensson, Staffan

    2008-01-01

    for the corrosion crack opening. Experiments and theoretical analysis by a numerical method, FEM, support that the relation between the reduction of the reinforcement bar diameter due to corrosion and the corresponding increase in crack width for a given time interval, measured on the surface of a concrete specimen...... is proportional. More recently, the constant of proportionality, the so-called crack-corrosion index, has been studied further with respect to its dependence on the diameter of the reinforcement and the concrete cover. In the present paper the above-mentioned work is presented and extended with more realistic 3D......-models of the cracked concrete beam. The crack-corrosion index is evaluated for a variation of different parameters, i.e. bar diameter, concrete cover, crack length and type of corrosion product. This paper is an extended version of a paper by Thoft-Christensen et al. (2005) presented at the IFIP WG 7.5 Conference...

  2. Corrosion of Steel in Concrete, Part I – Mechanisms

    DEFF Research Database (Denmark)

    Küter, André; Møller, Per; Geiker, Mette Rica

    2006-01-01

    prematurely. Reinforcement corrosion is identified to be the foremost cause of deterioration. Steel in concrete is normally protected by a passive layer due the high alkalinity of the concrete pore solution; corrosion is initiated by neutralization through atmospheric carbon dioxide and by ingress...... of depassivation ions, especially chloride ions. The background and consequences of deterioration of reinforced concrete structures caused by steel corrosion are summarized. Selected corrosion mechanisms postulated in the literature are briefly discussed and related to observations. The key factors controlling...... initiation and propagation of corrosion of steel in concrete are outlined....

  3. A Multifunctional Smart Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz Marina; Buhrow, Jerry W.; Jolley, Scott T.

    2012-01-01

    Corrosion is a destructive process that often causes failure in metallic components and structures. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to control it. The multi-functionality of the coating is based on micro-encapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of other existing microcapsules designs, the corrosion controlled release function that allows the delivery of corrosion indicators and inhibitors on demand only when and where needed. Corrosion indicators as well as corrosion inhibitors have been incorporated into microcapsules, blended into several paint systems, and tested for corrosion detection and protection efficacy. This

  4. Predicting concrete corrosion of sewers using artificial neural network.

    Science.gov (United States)

    Jiang, Guangming; Keller, Jurg; Bond, Philip L; Yuan, Zhiguo

    2016-04-01

    Corrosion is often a major failure mechanism for concrete sewers and under such circumstances the sewer service life is largely determined by the progression of microbially induced concrete corrosion. The modelling of sewer processes has become possible due to the improved understanding of in-sewer transformation. Recent systematic studies about the correlation between the corrosion processes and sewer environment factors should be utilized to improve the prediction capability of service life by sewer models. This paper presents an artificial neural network (ANN)-based approach for modelling the concrete corrosion processes in sewers. The approach included predicting the time for the corrosion to initiate and then predicting the corrosion rate after the initiation period. The ANN model was trained and validated with long-term (4.5 years) corrosion data obtained in laboratory corrosion chambers, and further verified with field measurements in real sewers across Australia. The trained model estimated the corrosion initiation time and corrosion rates very close to those measured in Australian sewers. The ANN model performed better than a multiple regression model also developed on the same dataset. Additionally, the ANN model can serve as a prediction framework for sewer service life, which can be progressively improved and expanded by including corrosion rates measured in different sewer conditions. Furthermore, the proposed methodology holds promise to facilitate the construction of analytical models associated with corrosion processes of concrete sewers.

  5. ARD generation and corrosion potential of exposed roadside rockmass at Boeun and Mujoo, South Korea

    Science.gov (United States)

    Ji, Sang Woo; Cheong, Young Wook; Yim, Gil Jae; Bhattacharya, Jayanta

    2007-06-01

    Acid rock drainage (ARD) is a longstanding problem often associated with the resulting corrosion due to the acidity generated from sulfidic oxidation. To evaluate characteristics of ARD and corrosion, samples from the road side rock mass of Boeun and Mujoo were analysed using X-ray diffraction, acid/base accounting and Leaching tests. The results indicated that many samples had a pyritic origin and can be regarded as acid-generating rocks. The Leaching test showed that the average pH of the leachates of samples from both Boeun and Mujoo were moderately acidic, ranging from 3 to 4. Interestingly, as acidity increases from pH 4, the SO4-, Fe, Al and Mg concentrations increase abnormally. Samples from roadside slope of Mujoo showed high corrosive potential. Maximum sulfide oxidation rate of a sample taken from Mujoo was as high as 5,166 mg/kg/week.

  6. [Violence due to Armed Conflict and Prevalence of Mood Disorders, Anxiety and Mental Problems in the Colombian Adult Population].

    Science.gov (United States)

    Gómez-Restrepo, Carlos; Tamayo-Martínez, Nathalie; Buitrago, Giancarlo; Guarnizo-Herreño, Carol Cristina; Garzón-Orjuela, Nathaly; Eslava-Schmalbach, Javier; de Vries, Esther; Rengifo, Herney; Rodríguez, Andrea; Rincón, Carlos Javier

    2016-12-01

    Violence in Colombia has a history of over 50 years. Between 1985 and 2012 an estimated of 220,000 Colombians have died and about 6,000,000 have been displaced by violence. To describe and compare the prevalence of some problems and mental disorders in the adult population in Colombia, taking into account the characteristics of the municipality, as regards its history of violence or armed conflict. The results for adults (over 18 years) of some problems and mental disorders were taken from the ENSM-2015. The municipalities were classified according to the presence and intensity of the conflict using the classification proposed by the CERAC. Disorders were measured using CIDI-CAPI, and problems with AUDIT, modified PCL (Post-Traumatic Stress Disorder Checklist). An estimate was also made of psychoactive substances consumption. A total of 10,870 people were interviewed, of whom 5,429 had not changed residence. There was had permanent conflict in 21.8% of the municipalities, 65.5% had a discontinued conflict, and only 12.7% had been pacified or had no conflict. The intensity of the conflict was reported as high by 31.8% of the people. Violent municipalities have a higher prevalence of anxiety disorders, depression, possible Post-Traumatic Stress Disorder, and smoking. Alcohol consumption was more common in municipalities with less intense conflict. The municipalities classified as having high levels of violence have a higher prevalence of mental disorders and the majority of the mental problems. Copyright © 2016. Publicado por Elsevier España.

  7. Evaluation of the corrosion resistance of latex modified concrete (LMC)

    Energy Technology Data Exchange (ETDEWEB)

    Okba, S.H.; El-Dieb, A.S.; Reda, M.M. [Ain Shams Univ., Cairo (Egypt). Dept. of Structural Engineering

    1997-06-01

    In recent years, various reinforced concrete structures worldwide have suffered rapid deterioration. Therefore, durability of concrete structures especially those exposed to aggressive environments is of great concern. Many deterioration causes and factors have been investigated. Corrosion of steel reinforcement was found to be one of the major deterioration problems. Penetration of chloride ions is one of the main causes which induces corrosion. The objective of this study is to evaluate the corrosion resistance of latex modified concrete (LMC) compared to conventional concrete using an accelerated corrosion cell. The corrosion cell proved to be a good and simple method to evaluate the durability of concretes especially with respect to chloride ion penetration, and the protection of reinforcement against corrosion. The LMC proved to be superior in its corrosion resistance compared to conventional concrete, which recommends its use in structures exposed to severe aggressive environments.

  8. Evaluation of oxygen corrosion in waterflood and disposal water systems

    Energy Technology Data Exchange (ETDEWEB)

    Conger, H.C.

    1967-01-01

    The case histories presented illustrate how specially polished pipe nipples have been used and examined in the field to evaluate the seriousness of an oxygen corrosion problem. The case histories also illustrate how these test pipe nipples have been used to evaluate actual, not relative, effectiveness of a chemical treatment program to control oxygen corrosion. Data are presented and discussed showing the relationship between corrosion rates of test pipe nipples and actual in-service equipment. The case histories show how corrosion rates based on pipe test nipple data were used to project equipment life under no chemical treatment vs. chemical treatment. A comparative study of corrosion rates between the use of pipe nipples and coupons as a means of measuring oxygen corrosion is discussed. A further comparative study is made between coupon corrosion rates based on weight loss and pit depth penetration.

  9. Corrosive wear forecasting of steel elements on the basis of mathematical modeling methods

    Directory of Open Access Journals (Sweden)

    Soloviev Alexey

    2016-01-01

    Full Text Available Life Extension and resistance increase of metal materials and constructions to the corrosion destruction processes is the most important scientific and technical problem. To solve this problem it is necessary to develop complex scientific research to study the corrosion phenomena, along with practical actions against corrosion directed to selecting new corrosion resistant metal materials and methods of their protection. This research is carried out for searching mathematical model which could predict corrosive wear in metal constructions with a certain accuracy taking into account design and the type of corrosion process.

  10. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  11. 直埋蒸汽管道的保温防腐及管道设计中的几个问题%Talking About the Directly Buried Steam Pipeline Insulation Corrosion and Pipeline Design Related Problems

    Institute of Scientific and Technical Information of China (English)

    田丽娜

    2014-01-01

    Current, heating pipes directly buried installation of directly buried hot water pipe has, also have the directly buried steam pipeline. This article is in directly buried pipeline design on the basis of practical experience, only for directly buried steam pipeline insulation corrosion, pipeline design related problems, put forward some views.%当前,热力管道的直埋敷设方式有直埋热水管道,也有直埋蒸汽管道。在直埋管道设计实践经验的基础上,仅对直埋蒸汽管道的保温防腐、管道设计中的有关问题提出一些看法。

  12. Development and application of an information-analytic system on the problem of flow accelerated corrosion of pipeline elements in the secondary coolant circuit of VVER-440-based power units at the Novovoronezh nuclear power plant

    Science.gov (United States)

    Tomarov, G. V.; Povarov, V. P.; Shipkov, A. A.; Gromov, A. F.; Kiselev, A. N.; Shepelev, S. V.; Galanin, A. V.

    2015-02-01

    Specific features relating to development of the information-analytical system on the problem of flow-accelerated corrosion of pipeline elements in the secondary coolant circuit of the VVER-440-based power units at the Novovoronezh nuclear power plant are considered. The results from a statistical analysis of data on the quantity, location, and operating conditions of the elements and preinserted segments of pipelines used in the condensate-feedwater and wet steam paths are presented. The principles of preparing and using the information-analytical system for determining the lifetime to reaching inadmissible wall thinning in elements of pipelines used in the secondary coolant circuit of the VVER-440-based power units at the Novovoronezh NPP are considered.

  13. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  14. Corrosion inhibitors; Los inhibidores de corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Godinez, L. A.; Meas, Y.; Ortega-Borges, R.; Corona, A.

    2003-07-01

    In this paper, we briefly describe the characteristics, cost and electrochemical nature of the corrosion phenomena as well as some of the technologies that are currently employed to minimize its effect. The main subject of the paper however, deals with the description, classification and mechanism of protection of the so-called corrosion inhibitors. Examples of the use of these substances in different aggressive environments are also presented as means to show that these compounds, or their combination, can in fact be used as excellent and relatively cheap technologies to control the corrosion of some metals. In the last part of the paper, the most commonly used techniques to evaluate the efficiency and performance of corrosion inhibitors are presented as well as some criteria to make a careful and proper selection of a corrosion inhibitor technology in a given situation. (Author) 151 refs.

  15. Corrosion protection with eco-friendly inhibitors

    Science.gov (United States)

    Shahid, Muhammad

    2011-12-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

  16. Materials Problems and Solutions in Biomass Fired Plants

    DEFF Research Database (Denmark)

    Larsen, Ole Hede; Montgomery, Melanie

    2006-01-01

    Due to Denmark’s pledge to reduce carbon dioxide emissions, biomass is utilised increasingly as a fuel for generating energy. Extensive research and demonstration projects especially in the area of material performance for biomass fired boilers have been undertaken to make biomass a viable fuel...... resource. When straw is combusted, potassium chloride and potassium sulphate are present in ash products, which condense on superheater components. This gives rise to specific chlorine corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly....... With both 10 and 20% straw, no chlorine corrosion was seen. This paper will describe the results from in situ investigations undertaken in Denmark on high temperature corrosion in biomass fired plants. Results from 100% straw-firing, woodchip and co-firing of straw with fossil fuels are summarised...

  17. Effects of Variations in Salt-Spray Conditions on the Corrosion Mechanisms of an AE44 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Holly J. Martin

    2010-01-01

    Full Text Available The understanding of how corrosion affects magnesium alloys is of utmost importance as the automotive and aerospace industries have become interested in the use of these lightweight alloys. However, the standardized salt-spray test does not produce adequate corrosion results when compared with field data, due to the lack of multiple exposure environments. This research explored four test combinations through three sets of cycles to determine how the corrosion mechanisms of pitting, intergranular corrosion, and general corrosion were affected by the environment. Of the four test combinations, Humidity-Drying was the least corrosive, while the most corrosive test condition was Salt Spray-Humidity-Drying. The differences in corrosivity of the test conditions are due to the various reactions needed to cause corrosion, including the presence of chloride ions to cause pit nucleation, the presence of humidity to cause galvanic corrosion, and the drying phase which trapped chloride ions beneath the corrosion by-products.

  18. Finite element model of reinforcement corrosion in concrete

    Institute of Scientific and Technical Information of China (English)

    Jin-xia XU; Lin-hua JIANG; Qi WANG

    2009-01-01

    A nonlinear finite element model (FEM) of the corrosion of steel reinforcement in concrete has been successfully developed on the basis of mathematical analysis of the electrochemical process of steel corrosion in concrete. The influences of the area ratio and the Tafel constants of the anode and cathode on the potential and corrosion current density have been examined with the model. It has been found that the finite element calculation is more suitable for assessing the corrosion condition of steel reinforcement than ordinary electrochemical techniques due to the fact that FEM can obtain the distributions of potential and corrosion current density on the steel surface. In addition, the local corrosion of steel reinforcement in concrete is strengthened with the decrease of both the area ratio and the Tafel constants. These results provide valuable information to the researchers who investigate steel corrosion.

  19. High-strength stainless steels for corrosion mitigation in prestressed concrete: Development and evaluation

    Science.gov (United States)

    Moser, Robert D.

    Corrosion of prestressing reinforcement in concrete structures exposed to marine environments and/or deicing chemicals is a problem of critical concern. While many corrosion mitigation technologies are available for reinforced concrete (RC), those available for use in prestressed concrete (PSC) are limited and in many cases cannot provide the 100+ year service life needed in new construction, particularly when exposed to severe marine environments. The use of stainless steel alloys in RC structures has shown great success in mitigating corrosion in even the most severe of exposures. However, the use of high-strength stainless steels (HSSSs) for corrosion mitigation in PSC structures has received limited attention. To address these deficiencies in knowledge, an experimental study was conducted to investigate the feasibility of using HSSSs for corrosion mitigation in PSC. The study examined mechanical behavior, corrosion resistance, and techniques for the production of HSSS prestressing strands. Stainless steel grades 304, 316, 2101, 2205, 2304, and 17-7 were produced as cold drawn wires with diameters of approximately 4 mm (0.16 in). A 1080 prestressing steel was also included to serve as a control. Tensile strengths of 1250 to 1550 MPa (181 to 225 ksi) were achieved in the cold-drawn candidate HSSSs. Non-ductile failure modes with no post-yield strain hardening were observed in all candidate HSSSs. 1000 hr stress relaxation of all candidate HSSSs was predicted to be between 6 and 8 % based on the results of 200 hr tests conducted at 70 % of the ultimate tensile strength. Residual stresses due to the cold drawing had a significant influence on stress vs. strain behavior and stress relaxation. Electrochemical corrosion testing found that in solutions simulating alkaline concrete, all candidate HSSSs showed exceptional corrosion resistance at chloride (Cl-) concentrations from zero to 0.25 M. However, when exposed to solutions simulating carbonated concrete, corrosion

  20. [Blunt force injuries due to martial arts in children--a diagnostic problem? Delayed diagnosis of an infected hematoma].

    Science.gov (United States)

    Kruppa, C; Goericke, S L; Matheney, T; Ozokyay, L; Schildhauer, T A; Muhr, G; Dudda, M

    2010-10-01

    Blunt force injuries in martial arts occur frequently but isolated hematoma of muscles in the extremities is rare. Even minor trauma of the lower extremities due to throwing techniques in judo and other forms of Asian martial arts can lead to major pathologies. A 9-year-old girl presented with an unclear swelling and soreness of the calf muscle. The patient could not remember an obvious traumatic event. She was admitted 4 days later because of increased swelling, pain and erythema. The parents reported a minor trauma at judo training 1 week ago. Further investigation was performed with MRI and confirmed a massive hematoma much greater than previously shown by sonography. Histologic and microbiologic evaluation demonstrated florid inflammation and proof of Staphylococcus aureus was found intra-operatively. The diagnosis of blunt force injuries due to martial arts is difficult in childhood because often children do not remember a traumatic event. Therefore, it is important to obtain a thorough history from caregivers. Because sonography depends highly on the experience of the investigator MRI is considered to be a better diagnostic modality to diagnose and guide treatment in this age group.

  1. Novel Corrosion Sensor for Vision 21 Systems

    Energy Technology Data Exchange (ETDEWEB)

    Heng Ban

    2005-12-01

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the metal loss caused by chemical reactions on surfaces exposed to the combustion environment. Such corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall objective of this project is to develop a technology for on-line corrosion monitoring based on a new concept. This objective is to be achieved by a laboratory development of the sensor and instrumentation, testing of the measurement system in a laboratory muffle furnace, and eventually testing the system in a coal-fired furnace. The initial plan for testing at the coal-fired pilot-scale furnace was replaced by testing in a power plant, because the operation condition at the power plant is continuous and more stable. The first two-year effort was completed with the successful development sensor and measurement system, and successful testing in a muffle furnace. Because of the potential high cost in sensor fabrication, a different type of sensor was used and tested in a power plant burning eastern bituminous coals. This report summarize the experiences and results of the first two years of the three-year project, which include laboratory

  2. COUPLING NORSOK CO2 CORROSION PREDICTION MODEL WITH PIPELINES THERMAL/HYDRAULIC MODELS TO SIMULATE CO2 CORROSION ALONG PIPELINES

    Directory of Open Access Journals (Sweden)

    MOKHTAR CHE ISMAIL

    2011-12-01

    Full Text Available Pipelines transporting oil and gas are vulnerable to internal corrosion when water forms a part of the transported fluids. The presence of carbon dioxide (CO2 in the fluid accelerates the corrosion rate due to its reaction with water which results in forming carbonic acid, and hence, water pH is reduced. The corrosion rate prediction is an important task needed to manage and control the corrosion. The prediction can be carried on by selecting one of many empirical and mechanistic models that developed for corrosion rate prediction. One of these models is NORSOK model, an empirical model developed by NORSOK Norwegian standard for CO2 corrosion prediction in straight pipes. In this paper NORSOK model has been coupled to thermal and hydraulic models to predict CO2 corrosion rate along pipelines.

  3. Erosion--Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Vyas, B.

    1978-01-01

    The deterioration of materials by corrosion or erosion by itself presents a formidable problem and for this reason investigators have studied these two phenomena independently. In fact, there are very few systematic studies on E-C and the majority of references mention it only in passing. In most real systems, however, the two destructive processes take place simultaneously, hence the purpose of this review is to present the various interactions between the chemical and mechanical agents leading to accelerated degradation of the material. The papers cited in the review are those that lead to a better understanding of the process involved in the accelerated rate of material loss under E-C conditions.

  4. Illustration of alkali corrosion mechanisms in high temperature thermal insulation materials

    Energy Technology Data Exchange (ETDEWEB)

    Aneziris, C.G.; Fischer, U.; Schlegel, E. [Technical Univ. of Freiberg (Germany)

    2007-07-01

    Alkali attack is a chronic problem in the most popular high temperature applications such as blast furnaces, gasifiers, glass furnaces and cement kilns. Especially in the last years the problem of alkali corrosion is dramatically increased due to the waste burning and the combustion of the so called secondary fuels in kilns at high temperature processes. The German cement industry uses up to 100 percent of secondary fuels - a little or no coal, oil or gas- but mainly burnable waste. According to the literature destruction of the refractory can occur by the formation of low-melting low-viscosity liquids, or, more usually by the formation of dry expansive alkali-aluminosilicate compounds that result to chemical spalling. This work explores due to laboratory experiments supported partially by post mortem industrial trials the chemical interactions between alkali species and established refractory materials and illustrates four main alkali corrosion mechanisms. (orig.)

  5. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  6. Non-chaotic evolution of triangular configuration due to gravitational radiation reaction in the three-body problem

    CERN Document Server

    Yamada, Kei

    2015-01-01

    Continuing work initiated in an earlier publication [H. Asada, Phys. Rev. D {\\bf 80}, 064021 (2009)], the gravitational radiation reaction to Lagrange's equilateral triangular solution of the three-body problem is investigated in an analytic method. The previous work is based on the energy balance argument, which is sufficient for a two-body system because the number of degrees of freedom (the semi-major axis and the eccentricity in quasi-Keplerian cases for instance) equals to that of the constants of motion such as the total energy and the orbital angular momentum. In a system with three (or more) bodies, however, the number of degrees of freedom is more than that of the constants of motion. Therefore, the present paper discusses the evolution of the triangular system by directly treating the gravitational radiation reaction force to each body. The perturbed equations of motion are solved by using the Laplace transform technique. It is found that the triangular configuration is adiabatically shrinking and k...

  7. Wastewater-Enhanced Microbial Corrosion of Concrete Sewers.

    Science.gov (United States)

    Jiang, Guangming; Zhou, Mi; Chiu, Tsz Ho; Sun, Xiaoyan; Keller, Jurg; Bond, Philip L

    2016-08-02

    Microbial corrosion of concrete in sewers is known to be caused by hydrogen sulfide, although the role of wastewater in regulating the corrosion processes is poorly understood. Flooding and splashing of wastewater in sewers periodically inoculates the concrete surface in sewer pipes. No study has systematically investigated the impacts of wastewater inoculation on the corrosion of concrete in sewers. This study investigated the development of the microbial community, sulfide uptake activity, and the change of the concrete properties for coupons subjected to periodic wastewater inoculation. The concrete coupons were exposed to different levels of hydrogen sulfide under well-controlled conditions in laboratory-scale corrosion chambers simulating real sewers. It was evident that the periodic inoculation induced higher corrosion losses of the concrete in comparison to noninoculated coupons. Instantaneous measurements such as surface pH did not reflect the cumulative corrosion losses caused by long-term microbial activity. Analysis of the long-term profiles of the sulfide uptake rate using a Gompertz model supported the enhanced corrosion activity and greater corrosion loss. The enhanced corrosion rate was due to the higher sulfide uptake rates induced by wastewater inoculation, although the increasing trend of sulfide uptake rates was slower with wastewater. Increased diversity in the corrosion-layer microbial communities was detected when the corrosion rates were higher. This coincided with the environmental conditions of increased levels of gaseous H2S and the concrete type.

  8. Dosage uniformity problems which occur due to technological errors in extemporaneously prepared suppositories in hospitals and pharmacies.

    Science.gov (United States)

    Kalmár, Eva; Lasher, Jason Richard; Tarry, Thomas Dean; Myers, Andrea; Szakonyi, Gerda; Dombi, György; Baki, Gabriella; Alexander, Kenneth S

    2014-09-01

    The availability of suppositories in Hungary, especially in clinical pharmacy practice, is usually provided by extemporaneous preparations. Due to the known advantages of rectal drug administration, its benefits are frequently utilized in pediatrics. However, errors during the extemporaneous manufacturing process can lead to non-homogenous drug distribution within the dosage units. To determine the root cause of these errors and provide corrective actions, we studied suppository samples prepared with exactly known errors using both cerimetric titration and HPLC technique. Our results show that the most frequent technological error occurs when the pharmacist fails to use the correct displacement factor in the calculations which could lead to a 4.6% increase/decrease in the assay in individual dosage units. The second most important source of error can occur when the molding excess is calculated solely for the suppository base. This can further dilute the final suppository drug concentration causing the assay to be as low as 80%. As a conclusion we emphasize that the application of predetermined displacement factors in calculations for the formulation of suppositories is highly important, which enables the pharmacist to produce a final product containing exactly the determined dose of an active substance despite the different densities of the components.

  9. Identification problems with sterile fungi, illustrated by a keratitis due to a non-sporulating Chaetomium-like species.

    Science.gov (United States)

    Vinod Mootha, V; Shahinpoor, P; Sutton, Deanna A; Xin, Lian; Najafzadeh, M J; de Hoog, G Sybren

    2012-05-01

    A 39-year-old farm worker was injured in her right eye by a piece of wire, which resulted in a corneal ulcer unresponsive to antibiotic treatment. The clinical appearance was that of a corneal infiltrate with feathery borders resembling fungal keratitis. Corneal scrapings were collected and the patient was started on natamycin 5% eye drops, fluconazole 0.3% eye drops, and oral fluconazole. A non-sporulating fungus was isolated from the samples. Based upon macroscopic and microscopic morphologic features, it was provisionally identified as a Papulaspora species due to the fact that members of this genus generally do not form diagnostically useful conidia. However, it was found through the use of ITS sequencing that the isolate clustered within the ascomycete genus Chaetomium. The sequence did not fully match with any sequences of available ex-type strains of Chaetomium, Thielavia and Papulaspora and hence might belong to an undescribed specie. However, without diagnostic morphological features the taxon cannot be introduced as a novel member of the genus Chaetomium. Antifungal susceptibility testing was performed according to published standards. The corneal ulcer was successfully treated with six weeks of antifungal therapy.

  10. Dosage uniformity problems which occur due to technological errors in extemporaneously prepared suppositories in hospitals and pharmacies

    Science.gov (United States)

    Kalmár, Éva; Lasher, Jason Richard; Tarry, Thomas Dean; Myers, Andrea; Szakonyi, Gerda; Dombi, György; Baki, Gabriella; Alexander, Kenneth S.

    2013-01-01

    The availability of suppositories in Hungary, especially in clinical pharmacy practice, is usually provided by extemporaneous preparations. Due to the known advantages of rectal drug administration, its benefits are frequently utilized in pediatrics. However, errors during the extemporaneous manufacturing process can lead to non-homogenous drug distribution within the dosage units. To determine the root cause of these errors and provide corrective actions, we studied suppository samples prepared with exactly known errors using both cerimetric titration and HPLC technique. Our results show that the most frequent technological error occurs when the pharmacist fails to use the correct displacement factor in the calculations which could lead to a 4.6% increase/decrease in the assay in individual dosage units. The second most important source of error can occur when the molding excess is calculated solely for the suppository base. This can further dilute the final suppository drug concentration causing the assay to be as low as 80%. As a conclusion we emphasize that the application of predetermined displacement factors in calculations for the formulation of suppositories is highly important, which enables the pharmacist to produce a final product containing exactly the determined dose of an active substance despite the different densities of the components. PMID:25161378

  11. Problems

    Directory of Open Access Journals (Sweden)

    Yekini Shehu

    2010-01-01

    real Banach space which is also uniformly smooth using the properties of generalized f-projection operator. Using this result, we discuss strong convergence theorem concerning general H-monotone mappings and system of generalized mixed equilibrium problems in Banach spaces. Our results extend many known recent results in the literature.

  12. Nickel- and iron-based HVOF thermal spray coatings for high temperature corrosion protection in biomass-fired power plant boilers

    OpenAIRE

    Oksa, Maria

    2015-01-01

    Biomass burning for production of electricity and heat has been increasing due to legislation in Europe. Growing awareness of environmental problems has led to strict restrictions on greenhouse emissions in the energy sector, and increased demand for higher use of renewable energy sources and carbon-neutral fuels, such as biomass. There are over 1000 biomass boilers in Europe, and the number is increasing. These plants often face serious problems due to high temperature corrosion. Fouling and...

  13. Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie;

    2016-01-01

    Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre-oxidis...

  14. Corrosion inhibitors for intermediate cooling systems

    Energy Technology Data Exchange (ETDEWEB)

    Falk, I.; Suhr, L.

    1985-04-01

    The selected inhibitors were tested for heat and radiation stability and corrosion protection on the bench scale. Based on the results from these tests two of the products were selected, Bycoguard 81 and Bycoguard MP4S for continuing corrosion tests in an autoclave loop at 90 degrees C and 120 degrees C. Oxygen saturated deionized water with an addition of 1 ppm chloride was recirculated in the loop. Samples of copper and carbon steel were exposed to the water in the autoclave for periods up to 10 weeks. The purpose of this project was to find a substitute for hydrazine and chromates. Besides good corrosion protection qualities the toxic and environmental effect of the inhibitors should be minimal. The investigation has shown that the copper inhibitor BTA (benzotriazole) loses its corrosion protection qualities at a water temperature of 120 degrees C. The protection effects at 90 degrees C were satisfactory for both of the materials. The corrosion rates measured were 0.01 mm/y or less for the copper and carbon steel samples. The environment in the autoclave during the testing was more corrosive than is to be found in intermediate cooling systems. Due to the low corrosion rates measured the two inhibitors are to be recommended as alternatives to hydrazine and chromates.

  15. Demonstration and Validation of Two Coat High Performance Coating System for Steel Structures in Corrosive Environments

    Science.gov (United States)

    2016-12-01

    environmental challenges. ERDC develops innovative solutions in civil and military engineering, geospatial sciences, water resources, and environmental...have many steel structures in the base infrastructure that encounter problems with atmospheric corro- sion. Maintenance and repair costs due to the...were Mr. Dan- iel J. Dunmire (OUSD (AT&L) Corrosion), Mr. Bernie Rodriguez (IMPW- E), and Ms. Valerie D. Hines (DAIM-ODF). The work was performed by

  16. Diffusion model for acid corrosion of cemented materials

    Energy Technology Data Exchange (ETDEWEB)

    Van Dijk, J.C.; De Moel, P.J.; Nooyen, W.F.; Nuiten, P.C.

    1986-09-25

    The acid corrosion of cemented materials is an important aspect in engineering practice. Corrosion affects the strength of materials and may cause a deterioration of water quality. This article deals with corrosion due to non-erosive acid attacks. A diffusion model is presented in which the depth of attack increases in proportion to the square root of both time, the hydronium ion concentration in the water, and the inverse of the total concentration of lime in the solid phase. Experiments verifying the model are presented. The experiments also reveal that the corrosion of asbestos cement proceeds faster as compared to concrete because of desintegration of the structure of asbestos cement. The diffusion model also worked out to be applicable for corrosion by agressive CO/sub 2/. The lower corrosion rate due to the formation of CaCO/sub 3/ can for this case be described by a lower diffusion coefficient. 4 tabs., 6 figs., 9 refs.

  17. Microaspersores entupidos devido a problemas de ferro na água Microsprinkler clogged due to iron problems in the water

    Directory of Open Access Journals (Sweden)

    Túlio Assunção Pires Ribeiro

    2008-08-01

    Full Text Available Um dos aspectos relevantes a ser considerado no manejo da irrigação é a uniformidade de distribuição de água pelo sistema. Este trabalho foi desenvolvido com o objetivo de avaliar a eficiência da cloração com a utilização de hipoclorito de sódio na desobstrução de microaspersores devido à utilização de águas com elevado teor de ferro. Um sistema com dez meses de uso apresentava setores com vazões de 5% a 57% menores que a vazão de projeto. Foi feito o tratamento químico da água de irrigação, utilizando-se hipoclorito de sódio com 12% de cloro livre na dosagem de 100 mg L-1 e ácido sulfúrico, na concentração de 98%, para manter o pH da água de irrigação em torno de 4,5. O resultado indicou que houve aumento significativo nas vazões médias dos microaspersores em todos os setores avaliados e diminuição na variação da vazão dos mesmos com relação à estimada no projeto.An important aspect to be considered in irrigation managment is the uniformity distribution of water through the irrigation system. This research had the objective to evaluate the efficiency of chlorination in the use of sodium hypochlorite in clearing of microsprinkler due to the presence of high iron concentration in water. The equipment with less than a year of use presenting sectors with 5% and 57% lower flow than the original project flow. The chemical treatment of water irrigation utilized sodium hypochlorite with 12% free chlorine on 100mg L-1 concentration, and sulphuric acid 98% to maintain the pH of water irrigation about 4.5. The result demonstrated a significant increase in the average flow of the microsprinkler's variation in all evaluted setors, and decrease in their flow variation related to the estimated in the project.

  18. Absenteeism due to mental health problems and systems for return to work: an internet-based unmatched case-control study.

    Science.gov (United States)

    Doki, Shotaro; Sasahara, Shinichiro; Hirai, Yasuhito; Oi, Yuichi; Matsuzaki, Ichiyo

    2016-11-01

    The aim of this study was to investigate the risk factors for absenteeism due to mental health problems with regard to company characteristics and systems for return to work in Japan. This was an Internet-based unmatched case-control study. Two hundred and fifty-eight workers who experienced over 28 days of sick leave due to mental health problems (cases) and 258 workers who have not taken sick leave (controls) were recruited. Company characteristics and the awareness and presence of systems for return to work were analysed as indicators of absenteeism. A total of 501 workers were included in the analysis. Females were less likely to experience absenteeism when adjustments were made for both the awareness and presence of systems [odds ratio (OR) = 0.51 and 0.41, respectively]. Large companies showed an increased risk of having absentee workers than small companies. The awareness of a gradual resumption system and the presence of a sick pay system were related to absenteeism (OR = 2.75 and 2.40, respectively). The awareness and presence of systems for return to work are related to the long-term absenteeism. The predictors of sex and company size are also related to the experience of the long-term absenteeism. To understand the effect of systems for return to work on absenteeism due to mental problems, further studies are needed.

  19. Corrosion on air preheaters and economisers; Korrosion hos luftfoervaermare och ekonomisrar

    Energy Technology Data Exchange (ETDEWEB)

    Nordling, Magnus

    2012-05-15

    Combustion plants in Sweden are exposed to considerable stress regarding low temperature corrosion, and failures due to low temperature corrosion occur regularly. Particularly common is corrosion problems connected to air preheaters and economisers. The number of combustion plants having air preheaters and economisers is however large, and the result of a collection of experiences regarding corrosion on air preheaters and economisers therefore has the potential to give a broad knowledge base. The summary of collection of experiences that has been done here, complemented with a literature survey, is expected to give plant owners and plant constructors a valuable tool to prevent corrosion on the flue gas side of air preheaters and economisers. The choice of plants for the inquiry was made using a list from the Swedish Naturvaardsverket (Environmental Protection Agency) indicating the emissions of NO{sub x}gases from Swedish combustion plants. From that list mainly the plants with the largest emissions were chosen, resulting in a number of 30 plants. Depending on that most of the plants have several boilers, and that the connected tubes often have several economisers and air preheaters, the number of economisers and air preheaters in this experience collection is at least 85. The study was however not limited to economisers and air preheaters, but also experiences connected to corrosion of other units were collected when mentioned, and the most interesting information here is also included in the report. Also a number of the plants were visited to improve the basis of the report, e.g. by photographing the most interesting parts. As the insight of the extension of the problem increased, renewed interview rounds were made, and the last one was made in August 2011.

  20. Corrosion Behavior of S450EW Low-alloy Weathering Steel in Cyclically Alternate Corrosion Environments

    Institute of Scientific and Technical Information of China (English)

    Jun-shan WANG; Pei-yang SHI; Cheng-jun LIU; Mao-fa JIANG

    2015-01-01

    Weathering steel is widely used in various ifelds due to its excellent mechanical properties and high corrosion resistance. The effect of chromium content on the S450EW weathering steel in cyclic immersion test was studied. The results indicated that the corrosion resistance of S450EW weathering steel is closely related to chromium content. The addition of chromium signiif-cantly inhibited the weathering steel corrosion. The corrosion rate of experimental steel after 96 h immersion was 1.101 g·m−2·h−1. The rust of S450EW weathering steel was mainly constituted of FeOOH and Fe3O4 phase, and the elevation of chromium content promoted the formation of α-FeOOH. The ifne precipitates of the two phases contributed to the formation of dense dust layer of test steel. Furthermore, the increase of chromium is beneifcial for the cure of original defects and cracks of the rust layer via the enrich-ment of chromium. The corrosion potential and the resistance of corrosion process were thus increased, protecting the experimental steel from further corrosion. A S450EW steel with corrosion resistance more than 1.5 times of Q450NQR1 steel was prepared.

  1. FY2004 CORROSION SURVEILLANCE RESULTS FOR L-BASIN

    Energy Technology Data Exchange (ETDEWEB)

    VORMELKER, P

    2005-09-05

    -service inspections proposed for additional SNF in L-Basin. The 2004 results are compared to previous results on coupons removed from SRS basins in fiscal years 2001, 2002 and 2003. The extent of corrosion is correlated with sample and storage conditions as well as the water chemistry during the storage period. Coupon weight gains from 2004 coupons are similar to those from 2003. Oxides were removed from furniture rack coupons from 2003 and 2004 and comparable pit depths were found in the filler metal. Corrosion induced-degradation of the spent nuclear fuels stored in L-Basin could potentially impact the storage process by causing cladding penetration, exposing fuel core material, and allowing release of radionuclides to the basin waters. Such releases could potentially lead to high water activity levels which could impact fuel integrity and present problems in future fuel handling and transfer operations. However, the collective results (to date) of the coupon and water chemistry evaluations and Uruguay spent fuel inspections indicate that the fuel in the SRS storage basins has not experienced corrosion-induced degradation that will limit the time for interim storage in the basin waters. Continued surveillance and inspection is essential due to the potential for corrosion induced degradation. The next withdrawal of surveillance coupons from L-Basin occurred on March 29, 2005.

  2. Development of an equipment for the detection and measurement of localized corrosion of carbon steel induced by sulfidogenic bacteria

    Energy Technology Data Exchange (ETDEWEB)

    Cotiche, C. [CFG Services, 3 avenue Claude Guillemin, BP 6429, 45064 Orleans Cedex (France); Dauma, S. [CFG Services, 117 avenue de Luminy, 13009 Marseille (France)

    2004-07-01

    Most of the geothermal installations exploiting the Dogger aquifer of the Paris basin are faced to corrosion and scaling problems. Localized corrosion phenomena due to the presence of sulfate reducing bacteria which have been identified in the geothermal water and in scales deposited on corrosion coupons is the most insidious being able to induce rapid failures of the casings of production and injection wells and surface pipelines. In order to evaluate and prevent the occurrence of such corrosion risks that are similar to those encountered in oil and gas industry, a specific equipment has been developed by CFG Services, engineering company specialized in the exploitation and maintenance of geothermal plants. This equipment which includes a probe and an electronic device has to be installed on the pipeline transporting the corrosive medium through a nipple secured to it. The principle is based on the generation of a pit on a circular electrode in carbon steel by anodic polarization and on the measurement of the corrosion current between this electrode and the pipeline or the probe body used as cathodic pole. Then, the current freely flowing between the anode and cathode is monitored and used to estimate if the pitting corrosion artificially created by an electric pulse may be maintained or not by the activity of sulfidogenic bacteria which may have developed on the surface of the electrode. This equipment has been tested on a geothermal exploitation where the risk of microbial corrosion has been identified and the sensibility of the signal of the probe to the injection of biocide products proved. (authors)

  3. Polarized Neutron Reflectometry of Nickel Corrosion Inhibitors.

    Science.gov (United States)

    Wood, Mary H; Welbourn, Rebecca J L; Zarbakhsh, Ali; Gutfreund, Philipp; Clarke, Stuart M

    2015-06-30

    Polarized neutron reflectometry has been used to investigate the detailed adsorption behavior and corrosion inhibition mechanism of two surfactants on a nickel surface under acidic conditions. Both the corrosion of the nickel surface and the structure of the adsorbed surfactant layer could be monitored in situ by the use of different solvent contrasts. Layer thicknesses and roughnesses were evaluated over a range of pH values, showing distinctly the superior corrosion inhibition of one negatively charged surfactant (sodium dodecyl sulfate) compared to a positively charged example (dodecyl trimethylammonium bromide) due to its stronger binding interaction with the surface. It was found that adequate corrosion inhibition occurs at significantly less than full surface coverage.

  4. Betaine-based heat transfer fluids as a natural solution for environmental, toxic and corrosion problems in heating and cooling systems; Betaine gebaseerde koudedragers als natuurlijke oplossing voor milieu-, toxiciteit- en corrosieproblemen in verwarming- en koelsystemen

    Energy Technology Data Exchange (ETDEWEB)

    Jokinen, J. [Fortum Oil and Gas Oy, Porvoo (Finland); Willems, B.P.M. [Marketing and Technology Consult, Rijen (Netherlands)

    2005-02-01

    The reason for the study on the title subject was the environmental risk and toxicity of many conventional heat transfer fluids like glycols. Fluid toxicity and environmental risk in building systems and industrial use is becoming less acceptable. Alternative fluids have been sought from among salt solutions and vegetable oils. Still, those alternative materials are not very attractive. Main technical problems have been high viscosity and corrosion. A new possible alternative, a betaine-water solution was tested and developed for heat transfer purposes. Betaine (trimethyl glycine) is a by-product of the sugar industry. Therefore, betaine is completely non-toxic and also not harmful to the environment. Betaine is a renowned substance in the pharmaceutical, cosmetic, food and medical industry. Adequate freezing protection is achieved with betaine concentration of 20-55% by weight. This solution was found to have other good qualities also; it has good heat transfer abilities, is not harmful to materials used in systems and has natural corrosion protection properties. The development work consisted of carefully measuring freeze protection and pipe burst protection with different betaine concentrations, measuring physical properties in the same circumstances and developing the additive package for enhanced corrosion protection. Field-testing was carried out for four years. Testing showed that a betaine-water solution has good thermodynamic properties to be used as a heat transfer fluid in the HVAC industry, with additional environmental-, non-toxic and corrosion properties. The concrete result was a trademark and patent protected new product for the industry. [Dutch] Warmteoverdracht wordt heden ten dage veelvuldig toegepast in zowel de industrie als in kantoren en gebouwen. Hoewel de warmteoverdrachttechnologie enorm is vooruitgegaan worden het potentieel en de voordelen van een zorgvuldig gekozen koudedrager vaak over het hoofd gezien. De selectie van de juiste

  5. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments...... and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  6. The corrosive nature of manganese in drinking water

    Energy Technology Data Exchange (ETDEWEB)

    Alvarez-Bastida, C. [Centro Interamericano de Recursos del Agua, Facultad de Ingeniería, Universidad Autónoma del Estado de México, Carretera Toluca-Ixtlahuaca, Km. 14.5, C.P. 50200, Toluca, Estado de México (Mexico); Facultad de Química, Universidad Autónoma del Estado de México, Paseo Colón y Tollocan s/n, C.P. 50000, Toluca, Estado de México (Mexico); Martínez-Miranda, V.; Vázquez-Mejía, G. [Centro Interamericano de Recursos del Agua, Facultad de Ingeniería, Universidad Autónoma del Estado de México, Carretera Toluca-Ixtlahuaca, Km. 14.5, C.P. 50200, Toluca, Estado de México (Mexico); Solache-Ríos, M., E-mail: marcos.solache@inin.gob.mx [Departamento de Química, Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, Col. Escandón, Delegación Miguel Hidalgo, C.P. 11801 México, D.F. (Mexico); Fonseca-Montes de Oca, G. [Centro Interamericano de Recursos del Agua, Facultad de Ingeniería, Universidad Autónoma del Estado de México, Carretera Toluca-Ixtlahuaca, Km. 14.5, C.P. 50200, Toluca, Estado de México (Mexico); Trujillo-Flores, E. [Facultad de Ingeniería, Universidad Autónoma del Estado de México, Cerro de Coatepec s/n, Ciudad Universitaria, C.P. 50130, Toluca, Estado de México (Mexico)

    2013-03-01

    Corrosion problems having to do with drinking water distribution systems are related to many processes and factors and two of them are ionic acidity and carbon dioxide, which were considered in this work. The corrosion character of water is determined by the corrosion indexes of Langelier, Ryznar, Larson, and Mojmir. The results show that pipes made of different materials, such as plastics or metals, are affected by corrosion, causing manganese to be deposited on materials and dissolved in water. The deterioration of the materials, the degree of corrosion, and the deposited corrosion products were determined by X-ray diffraction and Scanning Electron Microscopy. High levels of manganese and nitrate ions in water may cause serious damage to the health of consumers of water. Three wells were examined, one of them presented a high content of manganese; the others had high levels of nitrate ions, which increased the acidity of the water and, therefore, the amount of corrosion of the materials in the distribution systems. - Highlights: ► Corrosion of distribution systems affects the quality of drinking water. ► Corrosion in water distribution systems is related to acidity and carbon dioxide. ► Pipes are corroded and manganese is deposited on pipes and dissolved in water. ► The deterioration of the pipes and the corrosion products were determined. ► Nitrate ions increase the acidity of water in the wells.

  7. METAL CORROSION IN WATERBORNE PRESERVATIVE- TREATED WOOD

    Directory of Open Access Journals (Sweden)

    Krisdianto Sugiyanto

    2010-12-01

    Full Text Available The rigidity and firmness of wooden construction and furniture those are joined by metal screws depend on corrosion rate of these metals. This paper examines the weight-loss percentage of metal screws used in wood samples that have been treated with water-borne preser vative (i.e.3% borax boric acid and 3% diffusol CB and concurrently investigates the effect of brake fluid on preventing metal corrosion. Wood samples tested included three acacia and one eucalypts wood species which were grouped into sapwood and heartwood containing samples. Wood samples fastened with metal screws were freely suspended in glass jars that contained 25 ml of sulphuric acid (H2SO4 to keep the humidity rate above 90%. After 12 months, the metal screws lost their weight due to the corrosion brought about by the related factors either in separate individual or in combination, which comprised brake and fluid-dipping , wood species, wood portion (sapwood and heartwood, kinds of preser vatives used. Corrosion rates of metal screws fastened in eucalypts wood sample as indicated by the screw-weight loss (i.e. 5.8% was more severe than that fastened in acacia wood. Furthermore, corrosion rate of metal screws as fixed firmly in sapwood sample proceeded faster than that in heartwood. This might be caused by the higher moisture content in sapwood. On the other hand, corrosion rate of the screws as fastened in waterborne-preser vative-treated wood samples was greater than that in non-preser ved wood due to electrokinetic characteristics and ionic potential exhibited by the preser vative thereby intensif ying the screw-corrosion process. Meanwhile, less severe corrosion was obser ved and recorded on the screws pre-dipped in brake fluid compared to those on the non-dipped screws

  8. Electrochemical corrosion studies

    Science.gov (United States)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  9. Erosion-corrosion; Erosionkorrosion

    Energy Technology Data Exchange (ETDEWEB)

    Aghili, B

    1999-05-01

    A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment 32 refs, 16 figs, tabs

  10. Characterization of Encapsulated Corrosion Inhibitors for Environmentally Friendly Smart Coatings

    Science.gov (United States)

    Pearman, Benjamin Pieter; Li, Wenyan; Buhrow, Jerry; Zhang, Xuejun; Surma, Jan; Fitzpatrick, Lilly; Montgomery, Eliza; Calle, Luz Marina

    2014-01-01

    Research efforts are under way to replace current corrosion inhibitors with more environmentally friendly alternatives. However, problems with corrosion inhibition efficiency, coating compatibility and solubility have hindered the use of many of these materials as simple pigment additives.This paper will present technical details on how the Corrosion Technology Lab at NASAs Kennedy Space Center (KSC) has addressed these issues by encapsulating environmentally friendly inhibitors into organic and inorganic microparticles and microcapsules. The synthetic process for polymer particles was characterized and post-synthesis analysis was performed to determine the interactions between the inhibitors and the encapsulation material. The pH-controlled release of inhibitors from various particle formulations in aqueous base was monitored and compared to both electrochemical and salt immersion accelerated corrosion experiment. Furthermore, synergistic corrosion inhibition effects observed during the corrosion testing of several inhibitor combinations will be presented.

  11. Corrosion monitoring of reinforcing steel in concrete by electrochemical sensors

    Science.gov (United States)

    Qiao, Guofu; Hong, Yi; Ou, Jinping

    2010-04-01

    Health degradation by corrosion of steel in civil engineering, especially in rough environment, is a persistent problem. Structural health monitoring (SHM) techniques can lead to improved estimates of structural safety and serviceability. A novel all solid state-current confined corrosion sensor has been developed to provide the platform for corrosion monitoring of the steel bar in concrete beam by electrochemical method. Finite element method has been used to certify the current confined effect of the sensor. The sensors have been used in concrete beams to monitor the corrosion of the steel bar. Also, half-cell potential of the beam has obtained. The results shows that the corrosion sensor can effectively confine the current in the fixed area which is 45mm×π×Dsteel bar and the monitoring results of the corrosion sensor are accurate.

  12. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides

    Science.gov (United States)

    Corrosion is one of the most serious and challenging problems faced worldwide by industry. This research investigates the inhibition of corrosive behavior of SAE1010 steel by bacterial exopolysaccharides. Electrochemical Impedance Spectroscopy was used to evaluate the corrosion inhibition of diffe...

  13. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  14. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  15. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D. (Sedco Forex, Montrouge (France)); Edwards, R. (Schlumberger Well Services, Columbus, OH (United States)); Hayman, A. (Etudes et Productions Schlumberger, Clamart (France)); Hill, D. (Schlumberger Dowell, Tulsa, OK (United States)); Mehta, S. (Schlumberger Dowell, St. Austell (United Kingdom)); Semerad, T. (Mobil Oil Indonesia, Inc., Sumatra (Indonesia))

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  16. Theoretical Analysis of Reinforcement Tunnel Lining Corrosion

    Directory of Open Access Journals (Sweden)

    ZhiQiang Zhangand

    2013-05-01

    Full Text Available The main cause of ageing damage in reinforced concrete structures is reinforcement corrosion. Damage can be detected visually as coincident cracks along the reinforcement bar, which are significant of both reduction of the re-bar, cross-section and loss of bond strength for reinforced concrete. The reinforced concrete is one of the most widely used engineering materials as final lining of tunnels. The corrosion is common durability problems that have significant effect on the tunnel performance. This study intends to analysis reinforcement concrete corrosion at the tunnel lining by applying temperature expansion theory on steel through numerical simulation process, with expansive force effect. The thickness of concrete cover and the diameter of steel bar have an impact on the stress for reinforcement concrete during propagation of corrosion process. The corrosion cracks appear at the corner of a tunnel lining then in invert and vault because the maximum stress will be in the corner then in invert and vault. The internal force in the concrete lining changes differently when the corrosion rate change.

  17. Corrosion study on high power feeding of telecomunication copper cable in 5 wt.% CaSO4.2H2O solution

    Science.gov (United States)

    Shamsudin, Shaiful Rizam; Hashim, Nabihah; Ibrahim, Mohd Saiful Bahri; Rahman, Muhammad Sayuzi Abdul; Idrus, Muhammad Amin; Hassan, Mohd Rezadzudin; Abdullah, Wan Razli Wan

    2016-07-01

    The studies were carried out to find out the best powering scheme over the copper telephone line. It was expected that the application of the higher power feeding could increase the data transfer and capable of providing the customer's satisfaction. To realize the application of higher remote power feeding, the potential of corrosion problem on Cu cables was studied. The natural corrosion behaviour of copper cable in the 0.5% CaSO4.2H2O solution was studied in term of open circuit potential for 30 days. The corrosion behaviour of higher power feeding was studied by the immersion and the planned interval test to determine the corrosion rate as well as the effect of voltage magnitudes and the current scheme i.e. positive direct (DC+) and alternating current (AC) at about 0.40 ± 0.01 mA/ cm2 current density. In the immersion test, both DC+ and AC scheme showed the increasing of feeding voltage magnitude has increased the corrosion rate of Cu samples starting from 60 to 100 volts. It was then reduced at about 100 - 120 volts which may due to the passive and transpassive mechanism. The corrosion rate was slowly reduced further from 120 to 200 volts. Visually, the positively charged of Cu cable was seems susceptible to severe corrosion, while AC scheme exhibited a slight corrosion reaction on the surface. However, the planned interval test and XRD results showed the corrosion activity of the copper cable in the studied solution was a relatively slow process and considered not to be corroded as a partially protective scale of copper oxide formed on the surface.

  18. Galvanic corrosion of Mg-Zr fuel cladding and steel immobilized in Portland cement and geopolymer at early ages

    Science.gov (United States)

    Rooses, Adrien; Lambertin, David; Chartier, David; Frizon, Fabien

    2013-04-01

    Galvanic corrosion behaviour of Mg-Zr alloy fuel cladding and steel has been studied in Ordinary Portland cement and Na-geopolymer. Portland cements implied the worse magnesium corrosion performances due to the negative effects of cement hydrates, grinding agents and gypsum on the galvanic corrosion. Galvanic corrosion in Na-geopolymer paste remains very low. Silicates and fluoride from the geopolymer activation solution significantly improve the corrosion resistance of the magnesium alloy while coupling with a cathode.

  19. Corrosion of copper alloys in sulphide containing district heting systems

    DEFF Research Database (Denmark)

    Thorarinsdottir, R.I.; Maahn, Ernst Emanuel

    1999-01-01

    Copper and some copper alloys are prone to corrosion in sulphide containing geothermal water analogous to corrosion observed in district heating systems containing sulphide due to sulphate reducing bacteria. In order to study the corrosion of copper alloys under practical conditions a test...... was carried out at four sites in the Reykjavik District Heating System. The geothermal water chemistry is different at each site. The corrosion rate and the amount and chemical composition of deposits on weight loss coupons of six different copper alloys are described after exposure of 12 and 18 months...

  20. Use of chlorine dioxide in a secondary recovery process to inhibit bacterial fouling and corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Knickrehm, M.; Caballero, E.; Romualdo, P.; Sandidge, J.

    1987-01-01

    A major oil company operates a secondary recovery waterflood in Inglewood, California. The waterflood currently processes 250,000 bbls. per day of produced fluid. The major economic and operational problems associated with a secondary recovery waterflood are: 1) corrosion due to oxygen, carbon dioxide, hydrogen sulfide, and bacteria (sulfate reducers and slime biomass), 2) plugging from deposits due to salts, sulfides, and biofilms. These problems lead to deterioration of water handling equipment, injection lines (surface and subsurface), and decreased water quality resulting in the plugging of injection wells. During the last 8 years the operator has used varying mechanical and chemical technology to solve these problems. From 1978 to 1982 traditional chemical programs were in effect. Over this time period there was a continuing decline in water quality, and a substantial increase in chemical and operational costs. It was determined at that time that the major reason for this was due to microbiological activity. With this in mind, the operator proceeded to test the effects of using Aqueous Chlorine Dioxide in one portion of their water handling facilities. Due to the success of the program it was applied field wide. Presently, the primary problems associated with bacteria have been arrested. Solving one corrosion problem can lead to the onset of another. The operator is now in the process of making a concentrated effort to eliminate the other synergistically related corrosive and plugging agents (O/sub 2/, CO/sub 2/, H/sub 2/S). A field history of the problems, findings, and solutions, are discussed along with an overview of our present direction.

  1. Corrosion in electronics: Overview of failures and countermeasures

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Verdingovas, Vadimas; Conseil, Helene

    2014-01-01

    life conditions (humidity and contamination) where water film formation on the printed circuit board assembly (PCBA) leads to leakage currents resulting in wrong output signal of the electronic device. If the leakage current itself will not result in malfunctioning of the electronics, the formed water......Many field failure returns of electronics are marked as “no failure found”, yet numerous of these failures are likely due to corrosion, since corrosion related failures are not easily detected during subsequent failure analysis. In some cases failures are intermittent and occur because of service...... film and potential bias of the PCBA will eventually lead to failure caused by more easy recognisable corrosion. Typical corrosion failure types seen in electronics are galvanic corrosion, electrochemical migration, and other types of bias induced corrosion. This paper describes the most commonly used...

  2. A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

    Science.gov (United States)

    Xu, Chen; Li, Zhiyuan; Jin, Weiliang

    2013-09-30

    The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

  3. A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

    Directory of Open Access Journals (Sweden)

    Weiliang Jin

    2013-09-01

    Full Text Available The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

  4. A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

    Science.gov (United States)

    Xu, Chen; Li, Zhiyuan; Jin, Weiliang

    2013-01-01

    The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate. PMID:24084117

  5. Nondestructive inspection of corrosion and delamination at the concrete-steel reinforcement interface

    Science.gov (United States)

    Miller, Tri Huu

    The proposed study explores the feasibility of detecting and quantifying corrosion and delamination (physical separation) at the interface between reinforcing steel bars and concrete using ultrasonic guided waves. The problem of corrosion of the reinforcing steel in structures has increased significantly in recent years. The emergence of this type of concrete deterioration, which was first observed in marine structures and chemical manufacturing plants, coincided with the increased applications of deicing salts (sodium and calcium chlorides) to roads and bridges during winter months in those states where ice and snow are of major concern. Concrete is strengthened by the inclusion of the reinforcement steel such as deformed or corrugated steel bars. Bonding between the two materials plays a vital role in maximizing performance capacity of the structural members. Durability of the structure is of concern when it is exposed to aggressive environments. Corrosion of reinforcing steel has led to premature deterioration of many concrete members before their design life is attained. It is therefore, important to be able to detect and measure the level of corrosion in reinforcing steel or delamination at the interface. The development and implementation of damage detection strategies, and the continuous health assessment of concrete structures then become a matter of utmost importance. The ultimate goal of this research is to develop a nondestructive testing technique to quantify the amount of corrosion in the reinforcing steel. The guided mechanical wave approach has been explored towards the development of such methodology. The use of an embedded ultrasonic network for monitoring corrosion in real structures is feasible due to its simplicity. The ultrasonic waves, specifically cylindrical guided waves can p ropagate a long distance along the reinforcing steel bars and are found to be sensitive to the interface conditions between steel bars and concrete. Ultrasonic

  6. Nano-engineering of superhydrophobic aluminum surfaces for anti-corrosion

    Science.gov (United States)

    Jeong, Chanyoung

    Metal corrosion is a serious problem, both economically and operationally, for engineering systems such as aircraft, automobiles, pipelines, and naval vessels. In such engineering systems, aluminum is one of the primary materials of construction due to its light weight compared to steel and good general corrosion resistance. However, because of aluminum's relatively lower resistance to corrosion in salt water environments, protective measures such as thick coatings, paints, or cathodic protection must be used for satisfactory service life. Unfortunately, such anti-corrosion methods can create other concerns, such as environmental contamination, protection durability, and negative impact on hydrodynamic efficiency. Recently, a novel approach to preventing metal corrosion has emerged, using superhydrophobic surfaces. Superhydrophobic surfaces create a composite interface to liquid by retaining air within the surface structures, thus minimizing the direct contact of the liquid environment to the metal surface. The result is a highly non-wetting and anti-adherent surface that can offer other benefits such as biofouling resistance and hydrodynamic low friction. Prior research with superhydrophobic surfaces for corrosion applications was based on irregular surface roughening and/or chemical coatings, which resulted in random surface features, mostly on the micrometer scale. Such microscale surface roughness with poor controllability of structural dimensions and shapes has been a critical limitation to deeper understanding of the anti-corrosive effectiveness and optimized application of this approach. The research reported here provides a novel approach to producing controlled superhydrophobic nanostructures on aluminum that allows a systematic investigation of the superhydrophobic surface parameters on the corrosion resistance and hence can provide a route to optimization of the surface. Electrochemical anodization is used to controllably modulate the oxide layer

  7. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  8. Non-Destructive Testing of Corrosion Under Coatings

    Science.gov (United States)

    2004-09-01

    studies indicate that field produced corrosion should be detectable up to at least 8 mils of Mil-PRF- 23377, epoxy primer and Mil- PFR -85582 TYI...longer in service and was decommissioned due to corrosion around fasteners and other locations on the wing. Early detection could have saved this

  9. Corrosion detection and monitoring in steam generators by means of ultrasound; Deteccion y monitoreo de corrosion por medio de ultrasonido en generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Chacon Nava, Jose G.; Calva, Mauricio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Peraza Garcia, Alejandro [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1987-12-31

    The tube and component failures in steam generators due to corrosion cause huge economical losses. In this article the internal corrosion processes (hydrogen attack) and high temperature corrosion are described, as well as the ultrasound techniques used for its detection. The importance of obtaining corrosion rates, which are fundamental parameters for the detection of the tube`s residual life. The purpose is to prevent possible failures that would diminish the power plant availability. [Espanol] Las fallas de tuberia en componentes de generadores de vapor debidas a corrosion ocasionan considerables perdidas economicas. En este articulo se describen los procesos de corrosion interna (ataque por hidrogeno) y corrosion en alta temperatura, asi como tecnicas de ultrasonido empleadas para su deteccion. Se destaca la importancia de obtener valores de velocidad de corrosion, que es un parametro fundamental para la determinacion de la vida residual de tuberias. El proposito es poder prevenir posibles fallas que disminuyan la disponibilidad de centrales termoelectricas.

  10. Corrosion evaluation technology

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of {+-} 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs.

  11. Avionics Corrosion Control Study

    Science.gov (United States)

    1974-01-01

    found at seacoast (harsn) environnents is the most destructive. Differences in electrolte concentration and oxygen concentration promote corrosion...against corrosion by acting as moisture and gas barriers. CMCVIT B0.4ID *COATINGS Polyurethane’s, cprxies, silicones, and polystyrenes are the most

  12. Corrosion resistance of amorphous and crystalline Pd40Ni40P20 alloys in aqueous solutions

    DEFF Research Database (Denmark)

    Wu, Y.F.; Chiang, Wen-Chi; Chu, J.

    2006-01-01

    The corrosion behaviors of amorphous and crystalline Pd40Ni40P20 alloys in various aqueous solutions are reported in this paper. The corrosion resistance of crystalline (annealed) Pd40Ni40P20 is better than that of amorphous Pd40Ni40P20 in various corrosive solutions, due to crystalline Pd40Ni40P20...

  13. Monitoring corrosion of reinforcement in concrete structures via fiber Bragg grating sensors

    Institute of Scientific and Technical Information of China (English)

    Zhupeng ZHENG; Xiaoning SUN; Ying LEI

    2009-01-01

    Corrosion of steel and rebar in concretestructures is one of the most frequent reasons for civil infrastructure failures. Thus, improving the effective corrosion sensor technology can greatly reduce cost and provide safe structures with long service lives. However, assessing the corrosion condition of rebars is not simple because they are buried in concrete. In this paper, using fiber Bragg grating (FBG), a corrosion sensor for monitoring steel rebars embedded in a concrete structure is developed and validated by experiments. Based on the fact that the volume and diameter of a rebar embedded in concrete will enlarge due to corrosion, an FBG packaged with fiber-reinforced plastics (FRP) is wrapped on the steel bar. During corrosion, the increase in the bar diameter leads to the increase in fiber strain, which can be measured by the shift of the wavelength of FBG. Performances of the corrosion sensor are validated by accelerating corrosion in lab experiments. The corrosion sensor is embedded in a concrete specimen put in a 5% sodium chloride solution with a constant current. Experimental results show that the corrosion sensor can monitor the concurrence of corrosion of rebars in concrete. The corrosion extent can be quantitatively evaluated through the change in the wavelength of FBG. Therefore, the corrosion sensor developed in this paper is feasible for monitoring the early corrosion of rebars in concrete.

  14. Corrosion circumstance in the Tokai Reprocessing Plant and evaluation of the corrosion rate

    Energy Technology Data Exchange (ETDEWEB)

    Maki, Akira [Japan Nuclear Cycle Development Inst., Tokai Works, Tokai Reprocessing Center, Tokai, Ibaraki (Japan)

    2002-03-01

    In the reprocessing plant, corrosive circumstances arise, because the major equipment contains a high concentration of the metal ions that originate from the fission products. They are also equipped in the various concentrations of nitric acid and various temperatures. Based on failed experiments due to corrosion, repairing the equipment and exchanging materials, the corrosion rate of stainless steel containing Nb was measured over 1 mm/yr in the heat transfer surface of the dissolver. Pin-holes in the weld zone of the heat conduction surface of the dissolver and the acid recovery evaporator were observed. Although the corrosion rate of Ti-5Ta in the vapor zone of the plutonium solution evaporator reached 0.1 - 0.3 mm/yr, no local attacks were confirmed. On the other hand, the corrosion of Ti-5Ta was not observed in the acid recovery evaporator. This report presents the survey result of the corrosion equipment and an outline of the corrosion tests, with the wall thickness measurement result obtained as a soundness confirmation of the equipment. (author)

  15. Galvanic Liquid Applied Coating System For Protection of Embedded Steel Surfaces from Corrosion

    Science.gov (United States)

    Curran, Joseph; Curran, Jerome; Voska, N. (Technical Monitor)

    2002-01-01

    Corrosion of reinforcing steel in concrete is an insidious problem facing Kennedy Space Center (KSC), other Government Agencies, and the general public. These problems include KSC launch support structures, highway bridge infrastructure, and building structures such as condominium balconies. Due to these problems, the development of a Galvanic Liquid Applied Coating System would be a breakthrough technology having great commercial value for the following industries: Transportation, Infrastructure, Marine Infrastructure, Civil Engineering, and the Construction Industry. This sacrificial coating system consists of a paint matrix that may include metallic components, conducting agents, and moisture attractors. Similar systems have been used in the past with varying degrees of success. These systems have no proven history of effectiveness over the long term. In addition, these types of systems have had limited success overcoming the initial resistance between the concrete/coating interface. The coating developed at KSC incorporates methods proven to overcome the barriers that previous systems could not achieve. Successful development and continued optimization of this breakthrough system would produce great interest in NASA/KSC for corrosion engineering technology and problem solutions. Commercial patents on this technology would enhance KSC's ability to attract industry partners for similar corrosion control applications.

  16. Corrosion Behaviour of Titanium Anodized Film in Different Corrosive Environments

    Directory of Open Access Journals (Sweden)

    Mr. Sunil D. Kahar

    2014-07-01

    Full Text Available Anodizing is an electrochemical process in which thickness of the natural oxide layer is increased and converted it into a decorative, durable, corrosion-resistant film. Titanium is used as a biocompatible material in human implants due to its excellent corrosion and wears resistance. Stable, continuous, highly adherent, and protective oxide films can be developed on titanium using various acid or alkaline baths. Anodizing of titanium generates a spectrum of different color without use of dyes. This spectrum of color dependent on the thickness of the oxide, voltage ranges, interference of light reflecting off the oxide surface and reflecting off the underlying metal surface. The anodized film of Titanium is mainly consists of TiO2 or mixtures of TiO2 & Ti2O3 etc. In the present work, Pure Titanium plate has been anodized using bath of Chromic Acid at different voltage range. The anodized film is characterized by visual observation, SEM & EDAX analysis & A.C Impedance Spectroscopy, while the corrosion studies were performed using Potentiodynamic studies were performed in 3.5% NaCl & 0.1N H2SO4. The Results show that the anodized film of Titanium show different spectrum of colors from Brown-Violet-Tea or Peacock. SEM & EDAX analyses show that the anodized film of Titanium is mainly made up of TiO2 and Ti2O3. Potentiodynamic study implies that the film developed on Titanium using the bath of Chromic Acid exhibits good corrosion resistance. The A.C. Impedance study shows that the film is more compact, adherent and more uniform in chromic acid bath.

  17. Modeling corrosion behavior of gas tungsten arc welded titanium alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The pitting corrosion characteristics of pulse TIG welded Ti-6Al-4V titanium alloy in marine environment were explained.Besides the rapid advance of titanium metallurgy, this is also due to the successful solution of problems associated with the development of titanium alloy welding. The preferred welding process of titanium alloy is frequently gas tungsten arc(GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. The benefit of the process is utilized to obtain better quality titanium weldments. Four factors, five levels, central composite, rotatable design matrix are used to optimize the required number of experiments. The mathematical models have been developed by response surface method(RSM). The results reveal that the titanium alloy can form a protective scale in marine environment and is resistant to pitting corrosion. Experimental results are provided to illustrate the proposed approach.

  18. Study on Mechanism of Concrete Failure Induced by Steel Corrosion under Externally Applied Direct Current

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    With the combination of electrochemical corrosion due to straycurrent in running tunnels of metro, the formula to determine the corrosion products of rebars in reinforced concrete subjected to externally applied direct current is proposed, and the influence of corrosion on stress in concrete is also discussed. Meanwhile, the concept of corrosion stress field and its mathematical formula are presented in the paper. Finally the failure mode of concrete and its shortest breaking time are also analyzed.

  19. In-line fiber Bragg grating sensors for steel corrosion detection

    Science.gov (United States)

    Deng, Fodan; Huang, Ying; Azarmi, Fardad

    2016-04-01

    A corrosion monitoring system for steel using Fiber Bragg grating (FBG) sensors is proposed. FBG sensors were protected by hypodermic tubes and a layer of adhesive. The increase in volume caused by the presence of corrosion product introduces strain that can be monitored by FBG sensors. Experimental results showed a positive correlation between the strain and corrosion product, and the change in central wavelength has the potential to serve as an indicator for material weight loss due to corrosion.

  20. Scattering length density profile of Ni film under controlled corrosion: A study in neutron reflectometry

    Indian Academy of Sciences (India)

    Surendra Singh; A K Poswal; S K Ghosh; Saibal Basu

    2008-11-01

    We report the density depth profile of an as-deposited Ni film and density profile for the same film after controlled electrochemical corrosion by chloride ions, measured by unpolarized neutron reflectometry. The neutron reflectometry measurement of the film after corrosion shows density degradation along the thickness of the film. The density profile as a function of depth, maps the growth of pitting and void networks due to corrosion. The profile after corrosion shows an interesting peaking nature.

  1. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...... with sensitive electrical resistance technique and crevice corrosion current measurements....

  2. Corrosion behavior of Ti–39Nb alloy for dentistry

    Energy Technology Data Exchange (ETDEWEB)

    Fojt, Jaroslav, E-mail: fojtj@vscht.cz [Institute of Chemical Technology, Technicka 5, 166 28 Prague (Czech Republic); Joska, Ludek [Institute of Chemical Technology, Technicka 5, 166 28 Prague (Czech Republic); Malek, Jaroslav [UJP Praha, Nad Kamínkou 1345, 156 10 Prague-Zbraslav (Czech Republic); Sefl, Vaclav [Institute of Chemical Technology, Technicka 5, 166 28 Prague (Czech Republic)

    2015-11-01

    To increase an orthopedic implant's lifetime, researchers are now concerned on the development of new titanium alloys with suitable mechanical properties (low elastic modulus–high fatigue strength), corrosion resistance and good workability. Corrosion resistance of the newly developed titanium alloys should be comparable with that of pure titanium. The effect of medical preparations containing fluoride ions represents a specific problem related to the use of titanium based materials in dentistry. The aim of this study was to determine the corrosion behavior of β titanium alloy Ti–39Nb in physiological saline solution and in physiological solution containing fluoride ions. Corrosion behavior was studied using standard electrochemical techniques and X-ray photoelectron spectroscopy. It was found that corrosion properties of the studied alloy were comparable with the properties of titanium grade 2. The passive layer was based on the oxides of titanium and niobium in several oxidation states. Alloying with niobium, which was the important part of the alloy passive layer, resulted in no significant changes of corrosion behavior. In the presence of fluoride ions, the corrosion resistance was higher than the resistance of titanium. - Highlights: • Alloy Ti–39Nb shows excellent corrosion resistance in physiological solution. • Corrosion resistance of Ti–39Nb alloy is significantly higher than that of titanium in the presence of fluoride ions. • The electrochemical impedance spectroscopy indicates a porous passive layer. • Passive layer of the alloy is enriched by niobium.

  3. Corrosion behavior in heat pipe

    Directory of Open Access Journals (Sweden)

    Anurak Rodbumrung

    2016-01-01

    Full Text Available The aim of this study was to perform life testing and determine the effect of working fluid on the corrosion of a heat pipe with a sintered wick. The heat pipe was made from a copper tube. The inner heat pipe was filled with 99.97% pure copper powder as a dendritic for the sintering process. The heat pipe had an outer diameter of 6 mm with a length of 200 mm, and distilled water and ethanol were the working fluids. The operating temperature at the evaporator was 125°C. The analysis consisted of using a scanning electron microscope, energy dispersive X-ray spectrometry and atomic absorption spectroscopy. The results of the scanning electron microscope and energy dispersive X-ray spectrometry analysis showed that the corrosion of the heat pipe was uniform. The result of the atomic absorption spectroscopy indicated that the concentration of the copper in the ethanol as the working fluid was greater than in the distilled water as the working fluid, and the highest concentration of copper particles in the ethanol was 22.7499 ppm or 0.0409 mg after testing for 3000 h. The concentration of copper was higher when the length of the life test increased due to corrosion of the heat pipe.

  4. Smart Coatings for Launch Site Corrosion Protection Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Corrosion is a serious problem that has enormous costs for the nation (4.2% GDP in 2007) and worldwide. Kennedy Space Center is located in one of the most naturally...

  5. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    OpenAIRE

    Xuming Zhang; Guosong Wu; Xiang Peng; Limin Li; Hongqing Feng; Biao Gao; Kaifu Huo; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface c...

  6. Corrosion Failures in Marine Environment

    Directory of Open Access Journals (Sweden)

    R. Krishnan

    1985-04-01

    Full Text Available This paper gives a brief description of typical marine environments and the most common form of corrosion of materials used in this environment. Some typical case histories of failures pertaining to pitting, bimetallic corrosion, dealloying, cavitation and stress corrosion cracking are illustrated as typical examples of corrosion failures.

  7. Automated Methods Of Corrosion Measurements

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

    1997-01-01

    The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

  8. The Corrosion and Preservation of Iron Antiques.

    Science.gov (United States)

    Walker, Robert

    1982-01-01

    Discusses general corrosion reactions (iron to rust), including corrosion of iron, sulfur dioxide, chlorides, immersed corrosion, and underground corrosion. Also discusses corrosion inhibition, including corrosion inhibitors (anodic, cathodic, mixed, organic); safe/dangerous inhibitors; and corrosion/inhibition in concrete/marble, showcases/boxes,…

  9. Detective probe prevents corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2001-07-01

    A black liquor recovery boiler is the main investment in a pulp mill, accounting for: about a third of the total cost of FIM 3-4 billion. Environmental aspects required that all the harmful chemicals involved in the process have to be kept within a pulp mill, rather than be released outside, and closed water circulation systems have to be introduced. These have led to the enrichment of some process and non-process chemicals causing corrosion problems and process disturbances in the boiler. The recovery boiler receives the liquor after the digestion stage, i.e. when woodchips are cooked to make cellulose, and burns it. During digestion, the wood produces out lignin, mixed with the liquor (consisting of sodium sulphide and hydroxide). The black liquor is burnt at the bottom of the boiler after the organic parts have been fired off. The rest goes into the recovery system and the chemicals are recycled producing energy, saving repurchasing chemicals and protecting the environment from toxic emissions.

  10. Drinking water quality assessment and corrosion mitigation in the hospital water supply system of Chacas Village (Peru

    Directory of Open Access Journals (Sweden)

    Riccardo Bigoni

    2014-07-01

    Full Text Available Rural hospitals in developing countries often lack appropriate water treatments to assure their water needs. In these facilities, due to water different uses and its use with medical equipment, water quality problems can cause very hazardous situations. In particular, corrosion of water distribution systems is a common issue that can cause unwanted changes in water quality and failures of the distribution system’s pipes. These considerations suggest that a complete monitoring program and water treatments to control and guarantee the water quality would be required in each health-care facility. This study assessed the quality of the water at the rural hospital of Chacas (Peru as measured via specific physical-chemical and microbiological parameters. The results show that the chemical and microbiological qualities of the water generally worsen from catchment to the hospital’s taps. Moreover, this work investigated the effects of a dolomite limestone filter installed to adjust the quality of the water distributed at the hospital and thereby mitigate the water’s corrosiveness. Corrosion indices were calculated to provide useful information on the water’s corrosiveness and positive results were obtained in reducing corrosiveness after the installation of the dolomite filter.

  11. The role of iron in sulfide induced corrosion of sewer concrete.

    Science.gov (United States)

    Jiang, Guangming; Wightman, Elaine; Donose, Bogdan C; Yuan, Zhiguo; Bond, Philip L; Keller, Jurg

    2014-02-01

    The sulfide-induced corrosion of concrete sewer is a widespread and expensive problem for water utilities worldwide. Fundamental knowledge of the initiation and propagation of sewer corrosion, especially the interactions between chemical reactions and physical structure changes, is still largely unknown. Advanced mineral analytical techniques were applied to identify the distribution of corrosion products and the micro-cracking that developed along the corrosion boundary. It was found that sewer concrete corrosion caused by reactions with sulfuric acid progressed uniformly in the cement of concrete. In contrast to conventional knowledge, iron rust rather than gypsum and ettringite was likely the factor responsible for cracking ahead of the corrosion front. The analysis also allowed quantitative determination of the major corrosion products, i.e., gypsum and ettringite, with the latter found closer to the corrosion front. The conceptual model based on these findings clearly demonstrated the complex interactions among different chemical reactions, diffusion, and micro-structure changes.

  12. Corrosion of an austenite and ferrite stainless steel weld

    Directory of Open Access Journals (Sweden)

    BRANIMIR N. GRGUR

    2011-07-01

    Full Text Available Dissimilar metal connections are prone to frequent failures. These failures are attributed to the difference in the mechanical properties across the weld, the coefficients of thermal expansion of the two types of steels and the resulting creep at the interface. For the weld analyzed in this research, it was shown that corrosion measurements can be used for a proper evaluation of the quality of weld material and for the prediction of whether or not the material, after the applied welding process, can be in service without failures. It was found that the corrosion of the weld analyzed in this research resulted from the simultaneous activity of different types of corrosion. In this study, electrochemical techniques including polarization and metallographic analysis were used to analyze the corrosion of a weld material of ferrite and austenitic stainless steels. Based on surface, chemical and electrochemical analyses, it was concluded that corrosion occurrence was the result of the simultaneous activity of contact corrosion (ferrite and austenitic material conjuction, stress corrosion (originating from deformed ferrite structure and inter-granular corrosion (due to chromium carbide precipitation. The value of corrosion potential of –0.53 V shows that this weld, after the thermal treatment, is not able to repassivate a protective oxide film.

  13. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    Energy Technology Data Exchange (ETDEWEB)

    Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  14. The Mechanism and Influencing Factors of Corrosion in a Gas Heating-Furnace

    Institute of Scientific and Technical Information of China (English)

    YANG Zhi-gang; ZHANG Ning-sheng; WU Xin-min

    2005-01-01

    Natural gas should be heated and throttled for the purpose of purification and transportation at the first gas production factory of the Changqing field. The safe use and heat-transfer efficiency of a heating-furnace affect the safe and smooth production of natural gas directly. At gas collecting stations now, no measures of anticorrosion have been adopted in heating furnaces which erode and scale badly.In order to solve the corrosive problem of heating-furnaces, prolong operating life of heating-furnaces,assure safe and smooth production of natural gas, the mechanism and influencing factors of corrosion of the heating-furnace were analyzed and some corresponding measures were brought forward based on a field investigation of usage behavior and present operational status of heating-furnaces at the first gas production factory. The results show that the corrosive ion and soluble CO2 and O2 in water erode metal badly at the condition of being heated. Corrosion of a heating-furnace are mostly oxygen corrosion, corrosive ion corrosion, acid corrosion, iron encrustation corrosion, dry and wet interface corrosion, caustic corrosion, etc; The influencing factors of corrosion mainly include soluble O2 and CO2 in water, pH value, heat loading, corrosive ion, soluble solid (salinity) and non-flowing character of water, etc.

  15. Research needs for corrosion control and prevention in energy conservation systems

    Energy Technology Data Exchange (ETDEWEB)

    Brooman, E.W.; Hurwitch, J.W.

    1985-06-01

    A group of 28 electrochemists, materials scientists and corrosion engineers was brought together to determine if the government could have a role as a focal point for corrosion R and D, discuss opportunities in fundamental research and solving corrosion problems, and develop a research agenda. Participants from government, industry and academia assembled into four technical discussion groups: localized corrosion, general corrosion, high temperature corrosion, and corrosion control and prevention. Research needs were identified, discussed, then assigned a figure of merit. Some 44 corrosion control and prevention topics were identified as having a high priority for consideration for funding. Another 35 topics were identified as having a medium priority for funding. When classified according to corrosion phenomenon, the areas which should receive the most attention are molten salt attack, crevice corrosion, stress-corrosion cracking, erosion-corrosion, pitting attack, intergranular attack and corrosion fatigue. When classified according to the sector or system involved, those which should receive the most attention are chemical processes, transportation, buildings and structures, electric power generation, and batteries and fuel cells.

  16. Influence of turbulent flow on the corrosion kinetics of API X52 pipeline steel in aqueous solutions containing H{sub 2}S

    Energy Technology Data Exchange (ETDEWEB)

    Galvan-Martinez, Ricardo; Genesca-Llongueras, Juan [Departamento Ingenieria Metalurgica, Facultad Quimica, Universidad Nacional Autonoma de Mexico, UNAM, Ciudad Universitaria, 04510 Mexico D.F. (Mexico); Mendoza-Flores, Juan; Duran-Romero, Ruben [Corrosion, Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas 152, 07730 Mexico D.F. (Mexico)

    2004-07-01

    A corrosion process can be influenced by the relative movement between the corroding environment and the metal. This relative movement could increase the heat transfer and the mass transfer of reactants towards and from the surface of the corroding metal, with a consequent increase in the corrosion rate. Also, if solid particles are present, removal of protective films, erosion and wear can occur on the metallic surface. Many industrial processes involve the movement of corrosive liquids in close contact to metallic structures. Therefore, the influence of flow on the corrosion processes is an important issue to be considered in the design and operation of industrial equipment. This influence is complex and many variables are involved. Several observations of flow-accelerated corrosion problems have been documented, particularly in the oil and gas industries, where the combined effect of flow and dissolved gases, such as hydrogen sulphide (H{sub 2}S) and carbon dioxide (CO{sub 2}), is important. Turbulent flow conditions are commonly found in industrial processes. However, few corrosion studies in controlled turbulent flow conditions are available. With the increasing necessity to describe the corrosion of metals in turbulent flow conditions some laboratory hydrodynamic systems have been used with different degrees of success. The use of the rotating cylinder electrode (RCE), as a laboratory hydrodynamic test system, has gained popularity in corrosion studies. This popularity is due to its characteristics, such as, its operation mainly at turbulent flow conditions; its well understood mass transfer properties and its easiness of construction and operation. The aim of the present work is to explore the effect that turbulent flow conditions have on the electrochemical kinetics of steel samples immersed in aqueous environments containing H{sub 2}S. In order to control the turbulent flow conditions in the laboratory, a rotating cylinder electrode (RCE) was used. In

  17. Corrosion control in mining technology

    Energy Technology Data Exchange (ETDEWEB)

    Telekesi, J.

    1985-01-01

    An overview of corrosion effects in mining technology and the importance of protection is presented. The most common corrosion processes and effects are summarized and the system and criteria of their avoidance are discussed in detail. Preventive measures are recommended to decrease possible corrosion effects including the selection of corrosion-resistive constructions, to use protective coatings and inhibition techniques and some other protection possibilities where applicable. The organization aspects and the economic impact of corrosion control in mining are discussed.

  18. Corrosion-resistant uranium

    Science.gov (United States)

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  19. ANALYSIS AND VALIDATION OF PIPE WALL THINNING DUE TO FLOW ACCELERATED CORROSION%流动加速腐蚀引起的管壁减薄分析及验证

    Institute of Scientific and Technical Information of China (English)

    Masanori Naitoh; 陈耀东; Shunsuke Uchida; Hidetoshi Okada

    2011-01-01

    针对危害电站安全运行的流动加速腐蚀(FAC)现象,结合专用分析程序包DRAWTHREE的模型和结构,阐明了FAC的发生机理及其决定性因素,提出了用于评估FAC和管壁减薄速率的方法和步骤,并将上述程序分析结果与实验及电厂实际测量数据进行了比较,结果吻合较好.最后给出了用于缓解FAC的一些措施.%Flow accelerated corrosion (FAC) is one of phenomena which are challenging safety operation of power plant. The mechanism and dominant factor contributing to its ocurrence are illustrated. In parrallel, a dedicated FAC simulation code package, DRAWTHREE, its physical models and structure, as well as methodology and procedure for FAC and wall thinning evaluation are introduced. The code is then applied to the simulation of FAC and prediction of wall thinning rate, and the simulated results agree well with experimental and plant measured data. Finally, some countermeasures against FAC for different types of power plant are proposed.

  20. Prediction of Corrosion of Advanced Materials and Fabricated Components

    Energy Technology Data Exchange (ETDEWEB)

    A. Anderko; G. Engelhardt; M.M. Lencka (OLI Systems Inc.); M.A. Jakab; G. Tormoen; N. Sridhar (Southwest Research Institute)

    2007-09-29

    -base alloys, stainless steels and copper-nickel alloys and (2) the effects of heat treatment on localized corrosion. Excellent agreement with experimental data has been obtained for alloys in various environments, including acids, bases, oxidizing species, inorganic inhibitors, etc. Further, a probabilistic model has been established for predicting the long-term damage due to localized corrosion on the basis of short-term inspection results. This methodology is applicable to pitting, crevice corrosion, stress corrosion cracking and corrosion fatigue. Finally, a comprehensive model has been developed for predicting sensitization of Fe-Ni-Cr-Mo-W-N alloys and its effect on localized corrosion. As a vehicle for the commercialization of this technology, OLI Systems has developed the Corrosion Analyzer, a software tool that is already used by many companies in the chemical process industry. In process design, the Corrosion Analyzer provides the industry with (1) reliable prediction of the tendency of base alloys for localized corrosion as a function of environmental conditions and (2) understanding of how to select alloys for corrosive environments. In process operations, the software will help to predict the remaining useful life of equipment based on limited input data. Thus, users will also be able to identify process changes, corrosion inhibition strategies, and other control options before costly shutdowns, energy waste, and environmental releases occur. With the Corrosion Analyzer, various corrosion mitigation measures can be realistically tested in a virtual laboratory.

  1. Corrosion on the acetabular liner taper from retrieved modular metal-on-metal total hip replacements.

    Science.gov (United States)

    Gascoyne, Trevor C; Dyrkacz, Richard M; Turgeon, Thomas R; Burnell, Colin D; Wyss, Urs P; Brandt, Jan-M

    2014-10-01

    Eight retrieved metal-on-metal total hip replacements displayed corrosion damage along the cobalt-chromium alloy liner taper junction with the Ti alloy acetabular shell. Scanning electron microscopy indicated the primary mechanism of corrosion to be grain boundary and associated crevice corrosion, which was likely accelerated through mechanical micromotion and galvanic corrosion resulting from dissimilar alloys. Coordinate measurements revealed up to 4.3mm(3) of the cobalt-chromium alloy taper surface was removed due to corrosion, which is comparable to previous reports of corrosion damage on head-neck tapers. The acetabular liner-shell taper appears to be an additional source of metal corrosion products in modular total hip replacements. Patients with these prostheses should be closely monitored for signs of adverse reaction towards corrosion by-products.

  2. Study on the Synthesis and Corrosion Inhibition Performance of Mannich-Modified Imidazoline

    Directory of Open Access Journals (Sweden)

    Xiangjun Kong

    2016-07-01

    Full Text Available A novel Mannich-modified imidazoline (MMI as cationic emulsifier was synthesised for corrosion harm reduction, through three steps — acylation, cyclization, and Mannich reaction. The surface activity was characterized by determination of surface tensions and critical micelle concentration (CMC. The corrosion inhibition performance of five types of steels in the simulated corrosion solution in the presence of the MMI was investigated by static weight loss tests. The results showed that the MMI had good surface activities, with CMC of 19.8 μg g−1 and surface tension of 36.4 mN m−1. The corrosion test results indicated that the corrosion rates of different materials were decreased significantly, and degrees of corrosion inhibition were always higher than 80.0 %. The main inhibition mechanism was most likely due to the adsorption of the corrosion inhibitor on the steel surface, leading to the prevention of corrosion medium from the metal surface.

  3. Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

    Science.gov (United States)

    Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

    2016-10-01

    Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

  4. Flow-induced corrosion behavior of absorbable magnesium-based stents.

    Science.gov (United States)

    Wang, Juan; Giridharan, Venkataraman; Shanov, Vesselin; Xu, Zhigang; Collins, Boyce; White, Leon; Jang, Yongseok; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2014-12-01

    The aim of this work was to study corrosion behavior of magnesium (Mg) alloys (MgZnCa plates and AZ31 stents) under varied fluid flow conditions representative of the vascular environment. Experiments revealed that fluid hydrodynamics, fluid flow velocity and shear stress play essential roles in the corrosion behavior of absorbable magnesium-based stent devices. Flow-induced shear stress (FISS) accelerates the overall corrosion (including localized, uniform, pitting and erosion corrosions) due to the increased mass transfer and mechanical force. FISS increased the average uniform corrosion rate, the localized corrosion coverage ratios and depths and the removal rate of corrosion products inside the corrosion pits. For MgZnCa plates, an increase of FISS results in an increased pitting factor but saturates at an FISS of ∼0.15Pa. For AZ31 stents, the volume loss ratio (31%) at 0.056Pa was nearly twice that (17%) at 0Pa before and after corrosion. Flow direction has a significant impact on corrosion behavior as more severe pitting and erosion corrosion was observed on the back ends of the MgZnCa plates, and the corrosion product layer facing the flow direction peeled off from the AZ31 stent struts. This study demonstrates that flow-induced corrosion needs be understood so that Mg-based stents in vascular environments can be effectively designed.

  5. INVESTIGATIONS ON THE CORROSION OF CONSTRUCTIONAL ...

    African Journals Online (AJOL)

    BCSE

    2Laboratory of Organic Physical Chemistry and Environmental Analyses, ... environments results from the metal oxidation, but is not necessarily due to the ... corrosion can only be led within the framework of an electrochemical ..... hydroxides including α-FeOOH, β-FeOOH, γ-FeOOH, Fe3O4 and large amounts of amorphous.

  6. Detecting Corrosion Under Paint and Insulation

    Science.gov (United States)

    Bastin, Gary L.

    2011-01-01

    Corrosion is a major concern at the Kennedy Space Center in Florida due to the proximity of the center to the Atlantic Ocean and to salt water lagoons. High humidity, salt fogs, and ocean breezes, provide an ideal environment in which painted steel structures become corroded. Maintenance of painted steel structures is a never-ending process.

  7. Prevention of corrosion in prestressing steels

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Corrosion of prestressing steel may lead to sudden, so called brittle failure, due to the special microstructure of the steel and the high tensile forces. Such brittle failure may seriously reduce the load capacity of a prestressed concrete structure. In principle all stressed high strength steel is

  8. Monitoring corrosion in reinforced concrete structures

    Science.gov (United States)

    Kung, Peter; Comanici, Maria I.

    2014-06-01

    Many defects can cause deterioration and cracks in concrete; these are results of poor concrete mix, poor workmanship, inadequate design, shrinkage, chemical and environmental attack, physical or mechanical damage, and corrosion of reinforcing steel (RS). We want to develop a suite of sensors and systems that can detect that corrosion is taking place in RS and inform owners how serious the problem is. By understanding the stages of the corrosion process, we can develop special a sensor that detects each transition. First, moisture ingress can be monitored by a fiber optics humidity sensor, then ingress of Chloride, which acts as a catalyst and accelerates the corrosion process by converting iron into ferrous compounds. We need a fiber optics sensor which can quantify Chloride ingress over time. Converting ferric to ferrous causes large volume expansion and cracks. Such pressure build-up can be detected by a fiber optic pressure sensor. Finally, cracks emit acoustic waves, which can be detected by a high frequency sensor made with phase-shifted gratings. This paper will discuss the progress in our development of these special sensors and also our plan for a field test by the end of 2014. We recommend that we deploy these sensors by visually inspecting the affected area and by identifying locations of corrosion; then, work with the designers to identify spots that would compromise the integrity of the structure; finally, drill a small hole in the concrete and insert these sensors. Interrogation can be done at fixed intervals with a portable unit.

  9. Corrosion and arc erosion in MHD channels

    Energy Technology Data Exchange (ETDEWEB)

    Rosa, R.J. (Montana State Univ., Bozeman, MT (United States). Dept. of Mechanical Engineering); Pollina, R.J. (Montana State Univ., Bozeman, MT (United States). Dept. of Mechanical Engineering EG and G Energy Measurements, Inc., Las Vegas, NV (United States))

    1992-08-01

    The problems connected with gas side corrosion for the design of the lA4 (POC) channel hardware are explored and results of gas side wear rate tests in the Textron Mark VII facility are presented. It is shown that the proposed designs meet a 2000 hour lifetime criterion based upon these materials tests. Improvement in cathode lifetime is demonstrated with lower voltage intercathode gaps. The corrosion of these materials is discussed and it is shown how lifetimes are dependent upon gap voltage and average metal temperature. The importance of uniformity of slagging to the durability of the anode wall is demonstrated. The wear mechanism of the anodes in the MHD channel is analyzed. In addition to gas-side corrosion, the results of specific water corrosion tests of sidewall materials are discussed. All of the tests reported here were carried out to confirm the gas-side performance and the manufacturability of anode and sidewall designs and to address questions posed about the durability of tungsten-copper on the waterside. the results of water corrosion tests of the tungsten copper alloy sidewall material are presented to show that with proper control of waterside pH and, if necessary, dissolved oxygen, one can obtain reliable performance with no degradation of heat transfer with this material. The final choice of materials was determined primarily by the outcome of these tests and also by the question of the manufacturability of the prospective designs.

  10. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  11. Biodeterioration problems of North sea oil and gas production - a review

    Energy Technology Data Exchange (ETDEWEB)

    Edyvean, R.G.J.

    1987-01-01

    The North Sea is both a highly corrosive and highly biologically productive environment. Oil and gas production structures in this environment not only suffer from the physical effects, corrosion, wave and storm action, of being immersed in this environment, but also the effects of biological activity. Such biodeterioration problems occur both on the external and internal surfaces of the structure and the internal surfaces of any plant or pipework which contains, or has contained, water. The platform jacket may experience biological problems due to external macro- and microfouling or to internal microfouling. Pipelines, risers and topside systems have usually all been hydrostatically tested leaving residual water and possible sites for bacterial activity. Waterflooding with seawater and the separation of produced water from oil also provide sites suitable for biological activity and associated corrosion, slime and blockage problems.

  12. STUDY OF THE PROPOLIS EXTRACT AS A CORROSION ...

    African Journals Online (AJOL)

    H. Hachelef

    2017-05-01

    May 1, 2017 ... Keywords: Copper Alloy, Propolis extract, ethylene glycol; Corrosion ... containing multiple bonds and hetero atoms which are effective .... explained by a passivation phenomenon due to the formation of a copper oxide layer.

  13. PIPELINE CORROSION CONTROL IN OIL AND GAS INDUSTRY: A ...

    African Journals Online (AJOL)

    user

    Corrosion in pipelines is one of the major challenges faced by oil and gas industries all ... compared to other methods and thus constant monitoring is needed to achieve optimum efficiency. ... Due to the natural composition of crude oil with.

  14. Extended Finite Element Numerical Analysis of Cracking Propagation due to Reinforcement Corrosion in Concrete Structures%混凝土结构锈胀开裂的扩展有限元数值分析

    Institute of Scientific and Technical Information of China (English)

    朱杰; 方从启

    2013-01-01

    依据非均匀锈胀理论提出钢筋锈胀作用的计算方法,应用扩展有限元法(XFEM)建立了钢筋锈胀保护层开裂的有限元模型.数值分析表明:采用XFEM与混凝土黏聚力模型能有效模拟混凝土开裂及裂纹扩展,避免了网格重剖分的问题;预裂纹的存在抑制了混凝土裂纹萌生,却加速了裂纹扩展贯通保护层,且萌生始于预裂纹尖端,而非钢筋-混凝土锈蚀层界面处;初始无损伤结构裂纹萌生位置对称分布于锈蚀层界面一定范围内,裂尖距交界面距离越大,单元受锈胀影响越小,最终贯通保护层主要是锈胀位移与锈蚀产物渗入裂缝产生作用力共同作用的结果,且裂纹扩展角趋于120°;提高混凝土等级和增大保护层厚度能有效延缓锈胀裂缝的产生与发展,有利于提高结构耐久性.%Based on the theory of non-uniform corrosion expansion, a method for calculating the effect of reinforcement rust expansion was given. Also, a finite element model for simulating cracking propagation of the protection layer on the base of extended finite element method(XFEM) was established. The simulation analysis shows that implementation of XFEM and cohesive crack model for the analysis of concrete fracture and propagation are effective, and capable of simulating crack initiation and extension path without remeshing. Existence of pre-crack restrains crack initiation, which begins in the pre-crack tips instead of the interface of reinforcement and concrete, accelerates crack propagation through the cover. Nevertheless, the positions of crack initiation are distributed in the interface symmetrically within a certain distance for the non-defective structures. The greater of distance between crack tips and interface is, the weaker of damage of concrete element around the crack-tips. Furthermore, the rust expansion and forces produced by the infiltration into crack of the corrosion products coefficiently lead to the breakthrough of

  15. External Corrosion of Pipes in District Heating Systems; Utvaendig korrosion paa fjaerrvaermeroer

    Energy Technology Data Exchange (ETDEWEB)

    Sund, Goeran [Det Norske Veritas, Stockholm (Sweden)

    2002-07-01

    Corrosion damages of pipes in district heating systems can occur both external and internal. The aim with this work has been to clarify external corrosion damages of pipes, and try to correlate the damages to the corrosivity of different soils and waters. For the analysis the Swedish District Heating Association's district heating system statistics has been used. The district heating system statistics shows that the cost for corrosion damages is high, and pipes older than 20 years have increased risk for corrosion. The knowledge about corrosion concerning steel poles and water pipes in soils can not be applied to external corrosion of steel pipes in district heating systems. The corrosion rate of steel poles in soils is low. The corrosion of steel pipes in district heating systems can locally give high rates, up to 0,5 mm/year. The mechanism for this type of corrosion is different compared to the corrosion mechanism of poles in soils. The temperature is higher and aggressive water, with road-salt and chloride content, falls in drops on the steel pipe, and impurities evaporate on the steel surface. These factors increase the corrosion rate. If the material thickness is 5 mm, fracture can occur in the pipe within ten years. The number of copper pipe corrosion damage is limited. The most determining corrosion factors of copper pipes are pH-value and impurities as chloride and sulphate in the water. Stainless steel pipes of type 304 can not be used in soils due to the risk of local corrosion. Higher alloyed stainless steels, with molybdenum and higher chromium content should be used. It is concluded that failures can occur due to external corrosion of steel pipes. This failure is expensive and can lead to human damage. One way to eliminate failures of steel pipes is to carry out risk analysis.

  16. Corrosive wear. Evaluation of wear and corrosive resistant materials; Noetningskorrosion. Utvaerdering av noetnings- och korrosionsbestaendiga material

    Energy Technology Data Exchange (ETDEWEB)

    Persson, H.; Hjertsen, D.; Waara, P.; Prakash, B.; Hardell, J.

    2007-12-15

    With a new purchase of a waste conveyer screw at hand, for the 'A-warehouse' at the combined power and heating plant at E.ON Norrkoeping, the request for improved construction materials was raised. The previous screw required maintenance with very short intervals due to the difficult operation conditions. With the new screw the expectation is to manage 6 months of operation without interruption. The environment for the screw has two main components that sets the demand on the materials, on one hand the corrosive products that comes along and which forms at digestion of the waste and on the other hand the abrasive content in the waste. The term of the mechanism is wear-corrosion and can give considerably higher material loss than the two mechanisms wear and corrosion separately. Combination of a strong corrosive environment together with extensive wear is something that we today have limited knowledge about. The overall objective of the project has been to establish better wear and corrosive resistant construction materials for a waste conveyer screw that will lead to reduced operational disturbance costs. The evaluation has been performed in both controlled laboratory environments and in field tests, which has given us a better understanding of what materials are more suitable in this tough environment and has given us a tool for future predictions of the wear rate of the different material. The new conveyer screw, installed in February 2007 and with which the field test have been performed, has considerably reduced the wear of the construction and the target of 6 month maintenance-free operation is met with this screw for all the evaluated materials. The wear along the screw varies very much and with a clear trend for all the materials to increase towards the feeding direction of the screw. As an example, the wear plate SS2377 (stainless duplex steel) has a useful life at the most affected areas that is calculated to be 1077 days of operation with the

  17. MICROSCOPIC CORROSION STUDIES OF DUPLEX STAINLESS STEELS

    Institute of Scientific and Technical Information of China (English)

    C.Leygraf; J.Pan; M.Femenia

    2004-01-01

    Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.

  18. Treatment Prevents Corrosion in Steel and Concrete Structures

    Science.gov (United States)

    2007-01-01

    In the mid-1990s, to protect rebar from corrosion, NASA developed an electromigration technique that sends corrosion-inhibiting ions into rebar to prevent rust, corrosion, and separation from the surrounding concrete. Kennedy Space Center worked with Surtreat Holding LLC, of Pittsburgh, Pennsylvania, a company that had developed a chemical option to fight structural corrosion, combining Surtreat's TPS-II anti-corrosive solution and electromigration. Kennedy's materials scientists reviewed the applicability of the chemical treatment to the electromigration process and determined that it was an effective and environmentally friendly match. Ten years later, NASA is still using this approach to fight concrete corrosion, and it has also developed a new technology that will further advance these efforts-a liquid galvanic coating applied to the outer surface of reinforced concrete to protect the embedded rebar from corrosion. Surtreat licensed this new coating technology and put it to use at the U.S. Army Naha Port, in Okinawa, Japan. The new coating prevents corrosion of steel in concrete in several applications, including highway and bridge infrastructures, piers and docks, concrete balconies and ceilings, parking garages, cooling towers, and pipelines. A natural compliment to the new coating, Surtreat's Total Performance System provides diagnostic testing and site analysis to identify the scope of problems for each project, manufactures and prescribes site-specific solutions, controls material application, and verifies performance through follow-up testing and analysis.

  19. The corrosion of depleted uranium in terrestrial and marine environments.

    Science.gov (United States)

    Toque, C; Milodowski, A E; Baker, A C

    2014-02-01

    Depleted Uranium alloyed with titanium is used in armour penetrating munitions that have been fired in a number of conflict zones and testing ranges including the UK ranges at Kirkcudbright and Eskmeals. The study presented here evaluates the corrosion of DU alloy cylinders in soil on these two UK ranges and in the adjacent marine environment of the Solway Firth. The estimated mean initial corrosion rates and times for complete corrosion range from 0.13 to 1.9 g cm(-2) y(-1) and 2.5-48 years respectively depending on the particular physical and geochemical environment. The marine environment at the experimental site was very turbulent. This may have caused the scouring of corrosion products and given rise to a different geochemical environment from that which could be easily duplicated in laboratory experiments. The rate of mass loss was found to vary through time in one soil environment and this is hypothesised to be due to pitting increasing the surface area, followed by a build up of corrosion products inhibiting further corrosion. This indicates that early time measurements of mass loss or corrosion rate may be poor indicators of late time corrosion behaviour, potentially giving rise to incorrect estimates of time to complete corrosion. The DU alloy placed in apparently the same geochemical environment, for the same period of time, can experience very different amounts of corrosion and mass loss, indicating that even small variations in the corrosion environment can have a significant effect. These effects are more significant than other experimental errors and variations in initial surface area.

  20. Surface treatment and history-dependent corrosion in lead alloys

    Energy Technology Data Exchange (ETDEWEB)

    Li Ning [Los Alamos National Laboratory, Los Alamos, NM (United States)]. E-mail: ningli@lanl.gov; Zhang Jinsuo [Los Alamos National Laboratory, Los Alamos, NM (United States); Sencer, Bulent H. [Los Alamos National Laboratory, Los Alamos, NM (United States); Koury, Daniel [University of Nevada, Las Vegas, NV (United States)

    2006-06-23

    In oxygen-controlled lead and lead-bismuth eutectic (LBE), steel corrosion may be strongly history dependent. This is due to the competition between liquid metal dissolution corrosion and oxidation as a 'self-healing' protection barrier. Such effects can be observed from corrosion testing of a variety of surface-treated materials, such as cold working, shot peening, pre-oxidation, etc. Shot peening of austenitic steels produces surface-layer microstructural damages and grain compression, which could contribute to increased Cr migration to the surface and enhance the protection through an impervious oxide. Pre-oxidation under conditions different from operating ones may form more protective oxides, reduce oxygen and metal ion migration through the oxides, and achieve better protection for longer durations. Corrosion and oxidation modeling and analysis reveal the potential for significantly reducing long-term corrosion rates by initial and early-stage conditioning of steels for Pb/LBE services.

  1. Electrochemical and Corrosion Inhibition Studies of Cucurbita Maxima

    Directory of Open Access Journals (Sweden)

    K. Anbarasi

    2016-08-01

    Full Text Available The influence of the acid extract of peel of Cucurbita maxima (PCM on the corrosion of mild steel in 1N H2SO4 was investigated by weight loss, polarization and impedance methods and SEM analysis. The inhibition efficiency increases with extract concentration and immersion period. Weight loss and corrosion rates of mild steel decreased as the concentration of inhibitor increased. The results showed that PCM was potential corrosion inhibitor and maximum inhibition efficiency (IE % obtained was 98% for 3%PCM at 1h. Impedance measurement results an increase in charge transfer resistance (Rct, which also confirms the corrosion inhibitive nature of the plant extract. Potentiodynamic study showed that PCM acts as a mixed type of inhibitor, which controls both the anodic and cathodic reactions. Scanning electron microscopic studies provided the evidence of improved surface condition for the corrosion protection, due to the adsorption.

  2. Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

    DEFF Research Database (Denmark)

    Chan, Chi-Wai; Lee, Seunghwan; Smith, Graham

    2016-01-01

    , the quaternary Ti-Nb-Zr-Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must...... be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti-35.3Nb-7.3Zr-5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing...... findings showed that the laser surface treatment technique reported in this work can effectively improve the wear and corrosion resistance of TNZT....

  3. Influence of Deposit Formation on Corrosion at a Straw Fired boiler

    DEFF Research Database (Denmark)

    Hansen, Lone Aslaug; Michelsen, Hanne Philbert; Frandsen, Flemming;

    2000-01-01

    Straw-fired boilers generally experience severe problems with deposit formation and are expected to suffer from severe superheater corrosion at high steam temperatures due to the large alkali and chlorine content in straw. In this study, deposits collected (1) on air-cooled probes and (2) directly...... at the existing heat transfer surfaces of a straw-fired boiler have been examined. Deposits collected on air-cooled probes were found to consist of an inner layer of KCl and an outer layer of sintered fly ash. Ash deposits formed on the heat transfer surfaces all had a characteristic layered structure......, with a dense layer of K2SO4 present adjacent to the metal surface. It is argued that the K2SO4 layer present adjacent to the metal surface may lead to reduced corrosion rates at this boiler. A discussion of the deposit structure, the K2SO4 layer formation mechanism, and the influence of the inner layer...

  4. Modelling reinforcement corrosion in concrete

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

    2012-01-01

    A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold...... is reached causing the formation of anodic and cathodic regions along the reinforcement. Critical chloride thresholds, randomly distributed along the reinforcement sur-face, link the initiation and propagation phase of reinforcement corrosion. To demonstrate the potential use of the developed model......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure....

  5. The role of stress in self-ordered porous anodic oxide formation and corrosion of aluminum

    Science.gov (United States)

    Capraz, Omer Ozgur

    The phenomenon of plastic flow induced by electrochemical reactions near room temperature is significant in porous anodic oxide (PAO) films, charging of lithium batteries and stress-corrosion cracking (SCC). As this phenomenon is poorly understood, fundamental insight into flow from our work may provide useful information for these problems. In-situ monitoring of the stress state allows direct correlation between stress and the current or potential, thus providing fundamental insight into technologically important deformation and failure mechanisms induced by electrochemical reactions. A phase-shifting curvature interferometry was designed to investigate the stress generation mechanisms on different systems. Resolution of our curvature interferometry was found to be ten times more powerful than that obtained by state-of-art multiple deflectometry technique and the curvature interferometry helps to resolve the conflicting reports in the literature. During this work, formation of surface patterns during both aqueous corrosion of aluminum and formation of PAO films were investigated. Interestingly, for both cases, stress induced plastic flow controls the formation of surface patterns. Pore formation mechanisms during anodizing of the porous aluminum oxide films was investigated . PAO films are formed by the electrochemical oxidation of metals such as aluminum and titanium in a solution where oxide is moderately soluble. They have been used extensively to design numerous devices for optical, catalytic, and biological and energy related applications, due to their vertically aligned-geometry, high-specific surface area and tunable geometry by adjusting process variables. These structures have developed empirically, in the absence of understanding the process mechanism. Previous experimental studies of anodizing-induced stress have extensively focused on the measurement of average stress, however the measurement of stress evolution during anodizing does not provide

  6. Reduced ash related operational problems (slagging, bed agglomeration, corrosion and fouling) by co-combustion biomass with peat; Minskade askrelaterade driftsproblem (belaeggning, slaggning, hoegtemperatur-korrosion, baeddagglomerering) genom inblandning av torv i biobraenslen

    Energy Technology Data Exchange (ETDEWEB)

    Oehman, Marcus; Boman, Christoffer; Erhardsson, Thomas; Gilbe, Ram; Pommer, Linda; Bostroem, Dan; Nordin, Anders; Samuelsson, Robert; Burvall, Jan

    2006-12-15

    Combustion studies were performed in both a fluidized bed (5 kW) and in an under-feed pellets burner (20 kW) to elucidate the responsible mechanisms for the positive effects on ash related operational problems (i.e. slagging, fouling, corrosion and bed agglomeration) during co-combustion of several problematic biomass with peat. Three typical carex-containing Swedish peat samples with differences in e.g. silicon-, calcium- and sulfur contents were co-fired with logging residues, willow and straw in proportions corresponding to 15-40 weight %d.s. Mixing of corresponding 20 wt-% of peat significantly reduced the bed agglomeration tendencies for all fuels. The fuel specific agglomeration temperature were increased by 150-170 deg C when adding peat to the straw fuel and approximately 70-100 deg C when adding peat to the logging residue- and the willow fuel. The increased level of calcium in the inner bed particle layer caused by the added reactive calcium from the peat and/or removing alkali in the gas phase to a less reactive particular form via sorption and/or reaction with reactive peat ash (containing calcium, silica etc.) during which larger particles (>1{mu}m) are formed where collected potassium is present in a less reactive form, is considered to be the dominated reason for the increased agglomeration temperatures during combustion of logging residues and willow. During straw combustion, the ash forming matter were found as individual ash sticky particles in the bed. The iron, sulphur and calcium content of these individual ash particles were significantly increased when adding peat to the fuel mix thereby decreasing the stickiness of these particles i.e. reducing the agglomeration tendencies. Adding peat to the relatively silicon-poor fuels (willow and logging residues) resulted in higher slagging tendencies, especially when the relative silicon rich peat fuel (Brunnskoelen) was used. However, when co-combusting peat with the relatively silicon and potassium

  7. Reduced ash related operational problems (slagging, bed agglomeration, corrosion and fouling) by co-combustion biomass with peat; Minskade askrelaterade driftsproblem (belaeggning, slaggning, hoegtemperatur-korrosion, baeddagglomerering) genom inblandning av torv i biobraenslen

    Energy Technology Data Exchange (ETDEWEB)

    Oehman, Marcus; Boman, Christoffer; Erhardsson, Thomas; Gilbe, Ram; Pommer, Linda; Bostroem, Dan; Nordin, Anders; Samuelsson, Robert; Burvall, Jan

    2006-12-15

    Combustion studies were performed in both a fluidized bed (5 kW) and in an under-feed pellets burner (20 kW) to elucidate the responsible mechanisms for the positive effects on ash related operational problems (i.e. slagging, fouling, corrosion and bed agglomeration) during co-combustion of several problematic biomass with peat. Three typical carex-containing Swedish peat samples with differences in e.g. silicon-, calcium- and sulfur contents were co-fired with logging residues, willow and straw in proportions corresponding to 15-40 weight %d.s. Mixing of corresponding 20 wt-% of peat significantly reduced the bed agglomeration tendencies for all fuels. The fuel specific agglomeration temperature were increased by 150-170 deg C when adding peat to the straw fuel and approximately 70-100 deg C when adding peat to the logging residue- and the willow fuel. The increased level of calcium in the inner bed particle layer caused by the added reactive calcium from the peat and/or removing alkali in the gas phase to a less reactive particular form via sorption and/or reaction with reactive peat ash (containing calcium, silica etc.) during which larger particles (>1{mu}m) are formed where collected potassium is present in a less reactive form, is considered to be the dominated reason for the increased agglomeration temperatures during combustion of logging residues and willow. During straw combustion, the ash forming matter were found as individual ash sticky particles in the bed. The iron, sulphur and calcium content of these individual ash particles were significantly increased when adding peat to the fuel mix thereby decreasing the stickiness of these particles i.e. reducing the agglomeration tendencies. Adding peat to the relatively silicon-poor fuels (willow and logging residues) resulted in higher slagging tendencies, especially when the relative silicon rich peat fuel (Brunnskoelen) was used. However, when co-combusting peat with the relatively silicon and potassium

  8. Localized corrosion of copper alloys in China seawater for 16 years

    Institute of Scientific and Technical Information of China (English)

    赵月红; 林乐耘; 崔大为

    2004-01-01

    The regulation of localized corrosion of 2 kinds of copper and 17 kinds of copper alloys exposed in seawater of Qingdao, Zhoushan, Yulin and Xiamen for 16 years has been studied. Results show that during immersion copper alloys suffer from pitting corrosion due to high temperature and marine living adhesion at Yulin, and to the higher velocity of seawater containing sand at Zhoushan. However, the seawater of Xiamen inhibits the pitting corrosion of copper alloys. No pitting corrosion is observed on copper alloy plates tested there. The copper alloys suffer from more serious pitting corrosion in the tide zone than that in the immersion zone at Qingdao after long time exposure.

  9. In vitro corrosion behaviour and metallic ion release of different prosthodontic alloys.

    Science.gov (United States)

    Gil, F J; Sánchez, L A; Espías, A; Planell, J A

    1999-12-01

    The corrosion resistance for six metallic alloys often used in clinical dentistry, was evaluated by measuring their polarisation resistance in an artificial saliva environment. The critical current density (icr), the passive current density (ip), the corrosion potential (Ecorr) and the critical pitting potential (Ecp), were studied. Metallic ion release from the different alloys was analysed in a saliva environment at 37 degrees C. The nickel-chromium alloy exhibited important corrosion and a high quantity of ions was released. The titanium presented a low value of ion release and a good corrosion resistance due to the passive film on the metal surface. The high gold content alloy provided the best corrosion resistance.

  10. Development of Anticorrosive Polymer Nanocomposite Coating for Corrosion Protection in Marine Environment

    Science.gov (United States)

    Mardare, L.; Benea, L.

    2017-06-01

    The marine environment is considered to be a highly aggressive environment for metal materials. Steels are the most common materials being used for shipbuilding. Corrosion is a major cause of structural deterioration in marine and offshore structures. Corrosion of carbon steel in marine environment becomes serious due to the highly corrosive nature of seawater with high salinity and microorganism. To protect metallic materials particularly steel against corrosion occurrence various organic and inorganic coatings are used. The most used are the polymeric protective coatings. The nanostructured TiO2 polymer coating is able to offer higher protection to steel against corrosion, and performed relatively better than other polymer coatings.

  11. In vitro corrosion of Mg-Ca alloy — The influence of glucose content

    Science.gov (United States)

    Cui, Lan-Yue; Li, Xiao-Ting; Zeng, Rong-Chang; Li, Shuo-Qi; Han, En-Hou; Song, Liang

    2017-09-01

    Influence of glucose on corrosion of biomedical Mg-1.35Ca alloy was made using hydrogen evolution, pH and electrochemical polarization in isotonic saline solution. The corrosion morphologies, compositions and structures were probed by virtue of SEM, EDS, FTIR, XRD and XPS. Results indicate that the glucose accelerated the corrosion of the alloy. The elemental Ca has no visible effect on the corrosion mechanism of glucose for the Mg-1.35Ca alloy in comparison with pure Mg. In addition, the presence of CO2 has beneficial effect against corrosion due to the formation of a layer of carbonatecontaining products.

  12. A Comparative Study on causes of corrosion of steel reinforcement in RC structures at Bangalore, India and Kigali, Rwanda

    Directory of Open Access Journals (Sweden)

    Abaho G

    2015-06-01

    Full Text Available Premature failure of reinforced concrete structures occurs primarily due to early corrosion of steel reinforcement. This paper intends to uplift the awareness of people about the role of structure maintenance to prevent or control corrosion in steel reinforced concrete structures. Some data collected using a designed questionnaire were distributed in Bangalore, India and Kigali, Rwanda, about corrosion of steel reinforcement which actually motivated this research. The research finds that without corrosion in steel reinforced concrete structures is just a matter of time. However corrosion map for Kigali is not available. Hence the survey has been conducted in Rwanda. Based on survey corrosion map will be prepared so that vulnerable areas for corrosion can be identified. This map will enable for protective design of structures against corrosion. The new steel RC structures corrosion monitoring systems should be incorporated for future less costly, timely maintenance for their reliable service life.

  13. Integrated sensor network for monitoring steel corrosion in concrete structures

    Directory of Open Access Journals (Sweden)

    José Enrique Ramón

    2016-06-01

    Full Text Available Corrosion is one of the main triggering factors affecting the service life and durability of structures. Several methods are used for corrosion studies but electrochemical techniques are the most commonly applied. Corrosion processes monitoring and control by means of non-destructive techniques, such as the implementation of embedded sensors, has been the target of many works.  It is possible to obtain relevant information of structural corrosion processes in real time. This document describes a system including specific equipment and which allows obtaining relevant information about these corrosion processes. This system is formed by a sensor network. There are several types of electrodes, which are distributed throughout the structure under study and a specific equipment developed by the research group, which is used to determine pertinent parameters such as the corrosion potential (Ecorr and the corrosion density (icorr by applying sequences of potentiostatic pulses. The system allows to reliably determine the corrosion rate in different areas of the structure. The sensor, due to its configuration, provides information of a specific area of the structure, but on the other hand it is involved in the galvanic events that can occur along the structure by differential aeration, galvanic cells, etc. because the sensor is not isolated from the structure.  This system also procures information of buried and submerged elements. Besides, it is possible to obtain information related to temperature, concrete resistance. The system includes specific potentiometric sensors to monitor chloride access and carbonatation processes.

  14. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana

    2015-05-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  15. TRU drum corrosion task team report

    Energy Technology Data Exchange (ETDEWEB)

    Kooda, K.E.; Lavery, C.A.; Zeek, D.P.

    1996-05-01

    During routine inspections in March 1996, transuranic (TRU) waste drums stored at the Radioactive Waste Management Complex (RWMC) were found with pinholes and leaking fluid. These drums were overpacked, and further inspection discovered over 200 drums with similar corrosion. A task team was assigned to investigate the problem with four specific objectives: to identify any other drums in RWMC TRU storage with pinhole corrosion; to evaluate the adequacy of the RWMC inspection process; to determine the precise mechanism(s) generating the pinhole drum corrosion; and to assess the implications of this event for WIPP certifiability of waste drums. The task team investigations analyzed the source of the pinholes to be Hcl-induced localized pitting corrosion. Hcl formation is directly related to the polychlorinated hydrocarbon volatile organic compounds (VOCs) in the waste. Most of the drums showing pinhole corrosion are from Content Code-003 (CC-003) because they contain the highest amounts of polychlorinated VOCs as determined by headspace gas analysis. CC-001 drums represent the only other content code with a significant number of pinhole corrosion drums because their headspace gas VOC content, although significantly less than CC-003, is far greater than that of the other content codes. The exact mechanisms of Hcl formation could not be determined, but radiolytic and reductive dechlorination and direct reduction of halocarbons were analyzed as the likely operable reactions. The team considered the entire range of feasible options, ranked and prioritized the alternatives, and recommended the optimal solution that maximizes protection of worker and public safety while minimizing impacts on RWMC and TRU program operations.

  16. Effect of Deleterious Phases on Corrosion Resistance of Duplex Stainless Steel (2205

    Directory of Open Access Journals (Sweden)

    AbdulKadar M. Godil

    2013-07-01

    Full Text Available Duplex stainless steel is a Ferritic(BCC-Austenitic(FCC steel, covers the advantages of both Austenitic and Ferritic Stainless steels. They having good mechanical and corrosion resistance properties are widely used in many industries like chemical plants, refineries for critical equipments such as pressure vessels, heatexchangers, water heaters. Major problem occurs with duplex steels when they are worked or heated above about temperature of 280°C. Detrimental phases like Sigma, Chi, Laves and Alpha prime form when the Duplex steels are treated above this temperature and they retard the properties of Duplex stainless steels. They also cause embrittlement above temperature of 475°C called “475°C embrittlement”. During welding of duplex steels, Secondary austenite also forms, which is also one of the harmful phases in duplex steels. Among all of these phases, Sigma (σ is extremely harmful to the corrosion resistance of steel. Due to these limitations duplexgrades are not used above certain temperature ranges. In this experimental work a plate of duplex grade 2205 in hot worked condition was procured from TCR Advanced Engineering Pvt. Ltd., GIDC, Vadodara. Initially chemical composition of the plate was checked with emission spectrometer, tensile test and hardness tests werecarried out for comparing with the standard data. As there was no Sigma phase detected when tested with ASTM 930 in the received sample, Sigma phase was intentionally produced by giving heat treatment in the range of 700-850°C. Sigma phases were quantified with ASTM 930 practice A, by electrolytic etching with 40% NaOH. The effect of Sigma phase on corrosion resistance was measured by ASTM G48. The pitting corrosion resistance was evaluated in terms of average pit depth and overall corrosion rate.

  17. Corrosion testing using isotopes

    Science.gov (United States)

    Hohorst, Frederick A.

    1995-12-05

    A method for determining the corrosion behavior of a material with respect to a medium in contact with the material by: implanting a substantially chemically inert gas in a matrix so that corrosion experienced by the material causes the inert gas to enter the medium; placing the medium in contact with the material; and measuring the amount of inert gas which enters the medium. A test sample of a material whose resistance to corrosion by a medium is to be tested, composed of: a body of the material, which body has a surface to be contacted by the medium; and a substantially chemically inert gas implanted into the body to a depth below the surface. A test sample of a material whose resistance to corrosion by a medium is to be tested, composed of: a substrate of material which is easily corroded by the medium, the substrate having a surface; a substantially chemically inert gas implanted into the substrate; and a sheet of the material whose resistance to corrosion is to be tested, the sheet being disposed against the surface of the substrate and having a defined thickness.

  18. Severe Environmental Corrosion Erosion Facility

    Data.gov (United States)

    Federal Laboratory Consortium — NETL’s Severe Environment Corrosion Erosion Facility in Albany, OR, allows researchers to safely examine the performance of materials in highly corrosive or erosive...

  19. Improvement of the corrosion resistance by using enamel coating applied to the carbon steel fin tubes of the HRSG

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Won Seok; Lee, Jong Wook [BHI, Haman (Korea, Republic of)

    2014-07-15

    Gas side corrosion affects all heat recovery steam generators (HRSGs). Consequences range from unsightliness and reduced performance to reliability problems and potential safety hazards. The enamel coating used for the HRSG fin tubes was visually and microscopically inspected, analyzed and compared with original one. From the results of the analysis, there was not much different between the coating and the original in the comparison of the strength, SEM (scanning electron microscope), and thermal expansion. For the overall heat transfer due to the coating, it was found that the coating fin tubes have about 2% degradation in comparison with the original ones. However, the use of enamel coating can help strongly to delay the corrosion problem by flue gases in the HRSG.

  20. The influence of loading on the corrosion of steel in cracked ordinary Portland cement and high performance concretes

    Science.gov (United States)

    Jaffer, Shahzma Jafferali

    was a minor effect of the type of loading on rebar corrosion within the period of the project. These measurements also highlighted the problems associated with corrosion measurements, for example, identifying the actual corroding area and the influence of the length of rebar. The numbers of cracks and crack-widths in each beam were measured after the beam's initial exposure to salt solution and, again, after the final corrosion measurements. HPC beams had more cracks than the OPCC. Also, final measurements illustrated increased crack-widths in dynamically loaded beams, regardless of the concrete type. The cracks in both statically and dynamically loaded OPCC and HPC beams bifurcated at the rebar level and propagated parallel to the rebar. This project also examined the extent of corrosion on the rebars and the distribution of corrosion products in the concrete and on the concrete walls of the cracks. Corrosion occurred only at cracks in the concrete and was spread over a larger area on the rebars in HPC than those in OPCC. The damage due to corrosion was superficial in HPC and crater-like in OPCC. Regardless of the concrete type, there was a larger distribution of corrosion products on the crack walls of the dynamically loaded beams. Corrosion products diffused into the cement paste and the paste-aggregate interface in OPCC but remained in the crack in HPC. The most voluminous corrosion product identified was ferric hydroxide. Elemental analysis of mill-scale on rebar which was not embedded in concrete or exposed to chlorides was compared to that of the bars that had been embedded in uncontaminated concrete and in cracked concrete exposed to chlorides. In uncontaminated concrete, mill-scale absorbed calcium and silicon. At a crack, a layer, composed of a mixture of cement paste and corrosion products, developed between the mill-scale and the substrate steel. Based on the results, it was concluded that (i) corrosion occurred on the rebar only at cracks in the concrete

  1. Corrosion-resistant metallic coatings

    OpenAIRE

    F. Presuel-Moreno; M.A. Jakab; N. Tailleart; Goldman, M.; J. R. Scully

    2008-01-01

    We describe recent computational and experimental studies on the corrosion properties of metallic coatings that can be tailored (tuned) to deliver up to three corrosion-inhibiting functions to an underlying substrate. Attributes are tuned by a selection of alloy compositions and nanostructures, ideally in alloy systems that offer flexibility of choice to optimize the corrosion-resisting properties. An amorphous Al-based coating is tuned for corrosion protection by on-demand release of ionic i...

  2. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  3. Days out-of-role due to common physical and mental health problems: Results from the Sao Paulo Megacity Mental Health Survey, Brazil

    Directory of Open Access Journals (Sweden)

    Laura Helena Andrade

    2013-11-01

    Full Text Available OBJECTIVES: To investigate the relative importance of common physical and mental disorders with regard to the number of days out-of-role (DOR; number of days for which a person is completely unable to work or carry out normal activities because of health problems in a population-based sample of adults in the São Paulo Metropolitan Area, Brazil. METHODS: The São Paulo Megacity Mental Health Survey was administered during face-to-face interviews with 2,942 adult household residents. The presence of 8 chronic physical disorders and 3 classes of mental disorders (mood, anxiety, and substance use disorders was assessed for the previous year along with the number of days in the previous month for which each respondent was completely unable to work or carry out normal daily activities due to health problems. Using multiple regression analysis, we examined the associations of the disorders and their comorbidities with the number of days out-of-role while controlling for socio-demographic variables. Both individual-level and population-level associations were assessed. RESULTS: A total of 13.1% of the respondents reported 1 or more days out-of-role in the previous month, with an annual median of 41.4 days out-of-role. The disorders considered in this study accounted for 71.7% of all DOR; the disorders that caused the greatest number of DOR at the individual-level were digestive (22.6, mood (19.9, substance use (15.0, chronic pain (16.5, and anxiety (14.0 disorders. The disorders associated with the highest population-attributable DOR were chronic pain (35.2%, mood (16.5%, and anxiety (15.0% disorders. CONCLUSIONS: Because pain, anxiety, and mood disorders have high effects at both the individual and societal levels, targeted interventions to reduce the impairments associated with these disorders have the highest potential to reduce the societal burdens of chronic illness in the São Paulo Metropolitan Area.

  4. Effect of silty sand in formation water on CO{sub 2} corrosion behavior of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Wei, E-mail: weiliu@ustb.edu.cn; Dou, Juanjuan; Lu, Songle; Zhang, Peng; Zhao, Qinghe

    2016-03-30

    Graphical abstract: Silty sand (SiO{sub 2}) promoted the rapid heterogeneous nucleation of corrosion product (FeCO{sub 3}) and simultaneously decreased its grains growth. Silty sand mixed with corrosion product to form the outer layer of corrosion scale with high compactness, blocking the transport of ferrous ions and leading to the formation of the inner layer of corrosion scale without silty sand. The corrosion rate of carbon steel was obviously reduced due to the existence of silty sand in the outer layer by inhibiting anodic and cathodic currents. - Highlights: • CO{sub 2} corrosion rate of carbon steel was obviously reduced due to the existence of silty sand. • The corrosion scale containing silty sand inhibited anodic and cathodic currents, contributing to low corrosion rate. • A development mechanism of corrosion scale in silty sand containing CO{sub 2} environment was proposed. - Abstract: Corrosion behavior of carbon steel in CO{sub 2} aqueous environment containing silty sand was investigated using corrosion mass loss method, scanning electron microscopy (SEM), energy diffraction spectrum (EDS), and various electrochemical measurements. The results show that the corrosion rate of carbon steel was obviously reduced due to the existence of silty sand. Silty sand promoted the rapid heterogeneous nucleation of corrosion product FeCO{sub 3} and simultaneously decreased its grains growth. Silty sand mixed with corrosion product to form the outer layer of corrosion scale with high compactness, blocking the transport of ferrous ions and leading to the formation of the inner layer of corrosion scale without silty sand. The existence of silty sand in the outer layer of corrosion scale inhibited anodic and cathodic currents.

  5. Plastics for corrosion inhibition

    CERN Document Server

    Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

    2005-01-01

    The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

  6. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release.

  7. Thin film corrosion. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Raut, M.K.

    1980-06-01

    Corrosion of chromium/gold (Cr/Au) thin films during photolithography, prebond etching, and cleaning was evaluated. Vapors of chromium etchant, tantalum nitride etchant, and especially gold etchant were found to corrosively attack chromium/gold films. A palladium metal barrier between the gold and chromium layers was found to reduce the corrosion from gold etchant.

  8. Corrosion resistant PEM fuel cell

    Science.gov (United States)

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2002-01-01

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  9. 可伐合金与玻璃润湿规律及引线断腿问题的研究%Wetting behavior of glass on Kovar alloy and corrosion problem of lead root

    Institute of Scientific and Technical Information of China (English)

    罗大为; 沈卓身; 李雪

    2012-01-01

    采用座滴法研究了BH-G/K玻坯和含有15wt%的Al2O3的改性玻坯在具有氧化膜的可伐合金表面的润湿规律,用数码显微镜观察了玻璃在可伐合金表面的铺展形貌。研究结果表明,BH-G/K玻坯在可伐合金表面润湿后会在玻璃基体外延产生晕圈,这是导致金属外壳引线根部上方存在玻璃亮带的原因。改性玻坯在可伐合金表面润湿后几乎没有晕圈产生,因而不会在引线根部产生玻璃亮带。现场试验结果表明,采用改性玻璃代替BH-G/K玻坯的方法,可以解决引线根部锈蚀断腿的问题。%The wetting behavior of BH-G/K glass bead and the improved glass bead with 15wt% Al2O3on Kovar alloy with oxides was investigated by the sessile drop method.The spreading pattern was observed by the VHX-100K digital microscopy.The results show that halos are created around the glass base when the BH-G/K glass bead is wetted on the Kovar alloy,and it is the key reason of glass bright band occurring at the upper side of lead roots.But it is not the case when the BH-G/K glass bead is exchanged with the improved glass bead,in this case,the glass do not spread on the Kovar alloy and the halos are not created.The results of the field experiment show that the corrosion problem of lead root is not present forever,when the BH-G/K glass bead is exchanged with the improved glass bead.

  10. Potential corrosion and degradation mechanisms of Zircaloy cladding on spent nuclear fuel in a tuff repository

    Energy Technology Data Exchange (ETDEWEB)

    Rothman, A.J.

    1984-09-01

    A literature review and analysis were made of corrosion and degradation processes applicable to Zircaloy cladding on spent nuclear fuel in a tuff repository. In particular, lifetime sought for the Zircaloy is 10,000 years. Among the potential failure mechanisms examined were: oxidation by steam, air, and water, including the effects of ions whose presence is anticipated in the water; mechanical overload; stress (creep) rupture; stress-corrosion cracking (SCC); and delayed failure due to hydride cracking. The conclusion is that failure due to oxidation is not credible, although a few experiments are suggested to confirm the effect of aqueous fluoride on the Zircaloy cladding. Mechanical overload is not a problem, and failure from stress-rupture does not appear likely based on a modified Larson-Miller analysis. Analysis shows that delayed hydride cracking is not anticipated for the bulk of spent fuel pins. However, for a minority of pins under high stress, there is some uncertainty in the analysis as a result of: (1) uncertainty about crack depths in spent fuel claddings and (2) the effect of slow cooling on the formation of radially oriented hydride precipitates. Experimental resolution is called for. Finally, insufficient information is currently available on stress-corrosion cracking. While evidence is presented that SCC failure is not likely to occur, it is difficult to demonstrate this conclusively because the process is not clearly understood and data are limited. Further experimental work on SCC susceptibility is especially needed.

  11. Isolated GH deficiency due to a GHRH receptor mutation causes hip joint problems and genu valgum, and reduces size but not density of trabecular and mixed bone.

    Science.gov (United States)

    Epitácio-Pereira, Carlos C; Silva, Gabriella M F; Salvatori, Roberto; Santana, João A M; Pereira, Francisco A; Gois-Junior, Miburge B; Britto, Allan V O; Oliveira, Carla R P; Souza, Anita H O; Santos, Elenilde G; Campos, Viviane C; Pereira, Rossana M C; Valença, Eugênia H O; Barbosa, Rita A A; Farias, Maria Isabel T; de Paula, Francisco J A; Ribeiro, Taisa V; Oliveira, Mario C P; Aguiar-Oliveira, Manuel H

    2013-11-01

    The GH/IGF-I axis is important for bone growth, but its effects on joint function are not completely understood. Adult-onset GH-deficient individuals have often reduced bone mineral density (BMD). However, there are limited data on BMD in adult patients with untreated congenital isolated GH-deficient (IGHD). We have shown that adult IGHD individuals from the Itabaianinha, homozygous for the c.57+1G>A GHRHR mutation, have reduced bone stiffness, but BMD and joint status in this cohort are unknown. The goal is to study BMD, joint function, and osteoarthritis score in previously untreated IGHD adults harboring the c.57+1G>A GHRHR mutation. This is a cross-sectional study. Areal BMD by dual-energy X-ray absorptiometry was measured in 25 IGHD and 23 controls (CO). Volumetric BMD (vBMD) was calculated at the lumbar spine and total hip. Joint function was assessed by goniometry of elbow, hips, and knees. X-rays were used to measure the anatomic axis of knee and the severity of osteoarthritis, using a classification for osteophytes (OP) and joint space narrowing (JSN). Genu valgum was more prevalent in IGHD than CO. The osteoarthritis knees OP score was similar in both groups, and knees JSN score showed a trend to be higher in IGHD. The hips OP score and JSN score were higher in IGHD. Areal BMD was lower in IGHD than CO, but vBMD was similar in the two groups. Range of motion was similar in elbow, knee, and hip in IGHD and CO. Untreated congenital IGHD due to a GHRHR mutation causes hip joint problems and genu valgum, without apparent clinical significance, reduces bone size, but does not reduce vBMD of the lumbar spine and hip.

  12. Sensitization, intergranular attack, stress corrosion cracking, and irradiation effects on the corrosion of iron--chromium--nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wu, P.C.S.

    1978-04-01

    A literature review is presented on the sensitization, intergranular attack, and stress corrosion cracking of austenitic stainless steels with emphasis on dilute solutions at temperatures below the boiling point of water. An attempt is made to list the possible sources of contaminants during manufacture, shipping, construction and all phases of operation of the sodium containing components. The susceptibility of the different materials to stress corrosion cracking in the various contaminants is discussed and suggestions to prevent serious problems are made. (GHT)

  13. EVALUATION OF CORROSION COST OF CRUDE OIL PROCESSING INDUSTRY

    Directory of Open Access Journals (Sweden)

    ADESANYA A.O.

    2012-08-01

    Full Text Available Crude oil production industry as the hub of Nigeria Economy is not immune to the global financial meltdown being experienced world over which have resulted in a continual fall of oil price. This has necessitated the need to reduce cost of production. One of the major costs of production is corrosion cost, hence, its evaluation. This research work outlined the basic principles of corrosion prevention, monitoring and inspection and attempted to describe ways in which these measures may be adopted in the context of oil production. A wide range of facilities are used in crude oil production making it difficult to evaluate precisely the extent of corrosion and its cost implication. In this study, cost of corrosion per barrel was determined and the annualized value of corrosion cost was also determined using the principles of engineering economy and results analyzed using descriptive statistics. The results showed that among the corrosion prevention methods identified, the use of chemical treatment gave the highest cost contribution (81% of the total cost of prevention while coating added 19%. Cleaning pigging and cathodic protection gave no cost. The contribution of corrosion maintenance methods are 60% for repairs and 40% for replacement. Also among the corrosion monitoring and inspection identified, NDT gave the highest cost contribution of 41% of the total cost, followed by coating survey (34%. Cathodic protection survey and crude analysis gives the lowest cost contribution of 19% and 6% respectively. Corrosion control cost per barrel was found to be 77 cent/barrel. The significance of this cost was not much due to high price of crude oil in the international market. But the effect of corrosion in crude oil processing takes its toll on crude oil production (i.e. deferment.

  14. Smart Multifunctional Coatings for Corrosion Detection and Control in the Aerospace Industry

    Science.gov (United States)

    Calle, Luz Marina

    2015-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  15. Analyzing the effect of high repetition laser shock peening on dynamic corrosion rate of magnesium

    Science.gov (United States)

    Caralapatti, Vinodh Krishna; Narayanswamy, Sivakumar

    2017-08-01

    Magnesium as implant material is being investigated extensively due to its superior suitability. With corrosion rate being the major obstacle, this paper aims to determine the effects of high repetition laser shock peening (HRLSP) on the dynamic corrosion rate of magnesium. While there is lot of research on corrosion of magnesium, in this work, a specially designed test bench was used for characterization of dynamic corrosion to mimic the physiological conditions experienced by the implant inside human body. From the results, it can be inferred that corrosion rate of peened samples reduced by at least 6 times compared to unpeened sample and sample peened with 66% overlap 1 scans exhibited the least corrosion. The wettability of the samples was also determined as a measure to analyze the effects of HRLSP on biocompatibility. In addition, peening is seen to induce surface corrosion, which minimizes the risks of implant failure.

  16. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  17. Electrochemical study of corrosion inhibition of stainless steel in phosphoric medium

    Energy Technology Data Exchange (ETDEWEB)

    Hnini, K.; Chtaini, A. [Laboratoire d' Electrochimie et de Bio Corrosion, Faculte des Sciences et Techniques, Beni-Mellal (Morocco); Khouili, M.; Elbouadili, A. [Laboratoire de Chimie Organique et Analytique, Faculte des Sciences et Techniques, Beni-Mellal (Morocco)

    2004-07-01

    The corrosion of metals represents a terrible waste of both natural resources and money, the failure of some stainless steel resulting from pitting corrosion is some times considered a technological problem, consequently, much effort has been expended in attempting to understand and overcome the corrosion therefore, many stainless steel/ environment combinations have been studied. The use of heterocyclic compounds as inhibitors is one of the most practical methods for protection against corrosion in acidic media. In continuation of our work on development of macrocyclic compounds as corrosion inhibitors we report in our study the corrosion inhibiting behaviour of organic compound Methoxy-2-Allyl-4 Phenol (MAP) containing coordinating and conjugation groups, at three forms (natural, polymerized and chemically treated) on the corrosion of stainless steel in phosphoric acid. This study focused on the comparison for corrosion inhibition proprieties of these different applications using potentiodynamic polarization, electrochemical impedance spectroscopy and SEM. The specimen was evaluated to determine change in his corrosion potential and resistance polarization; These MAP products have exhibited corrosion inhibition by maintaining a high resistance polarization (low corrosion rate) in each application. These results reveal that this compound is efficient inhibitor in all forms; the most inhibition efficiency is obtained with polymerized form. To further evaluate the test data, the steel surfaces were analyzed using scanning electron microscopy, SEM observations of surface treated concrete confirmed presence of inhibitor on the steel surfaces. (authors)

  18. Current techniques in acid-chloride corrosion control and monitoring at The Geysers

    Energy Technology Data Exchange (ETDEWEB)

    Hirtz, Paul; Buck, Cliff; Kunzman, Russell

    1991-01-01

    Acid chloride corrosion of geothermal well casings, production piping and power plant equipment has resulted in costly corrosion damage, frequent curtailments of power plants and the permanent shut-in of wells in certain areas of The Geysers. Techniques have been developed to mitigate these corrosion problems, allowing continued production of steam from high chloride wells with minimal impact on production and power generation facilities.The optimization of water and caustic steam scrubbing, steam/liquid separation and process fluid chemistry has led to effective and reliable corrosion mitigation systems currently in routine use at The Geysers. When properly operated, these systems can yield steam purities equal to or greater than those encountered in areas of The Geysers where chloride corrosion is not a problem. Developments in corrosion monitoring techniques, steam sampling and analytical methodologies for trace impurities, and computer modeling of the fluid chemistry has been instrumental in the success of this technology.

  19. Corrosion during gasification of biomass and waste

    OpenAIRE

    Källström, Rikard

    1993-01-01

    The gasification of biomass and waste results in severe atmospheric corrosion conditions. The problems arise because of the low oxygen content which prevents the metal forming stable and protective oxide surface layer. Consequently it is possible for the aggressive sulphur and chlorine present in the gas to attack the metal. In the Studsvik CFB gasification pilot plant, which uses RDF (Refuse Derived Fuel), the performance of 20 metallic and ceramic materials has been studied. Materials teste...

  20. The corrosive nature of manganese in drinking water.

    Science.gov (United States)

    Alvarez-Bastida, C; Martínez-Miranda, V; Vázquez-Mejía, G; Solache-Ríos, M; Fonseca-Montes de Oca, G; Trujillo-Flores, E

    2013-03-01

    Corrosion problems having to do with drinking water distribution systems are related to many processes and factors and two of them are ionic acidity and carbon dioxide, which were considered in this work. The corrosion character of water is determined by the corrosion indexes of Langelier, Ryznar, Larson, and Mojmir. The results show that pipes made of different materials, such as plastics or metals, are affected by corrosion, causing manganese to be deposited on materials and dissolved in water. The deterioration of the materials, the degree of corrosion, and the deposited corrosion products were determined by X-ray diffraction and Scanning Electron Microscopy. High levels of manganese and nitrate ions in water may cause serious damage to the health of consumers of water. Three wells were examined, one of them presented a high content of manganese; the others had high levels of nitrate ions, which increased the acidity of the water and, therefore, the amount of corrosion of the materials in the distribution systems. Copyright © 2013 Elsevier B.V. All rights reserved.

  1. Corrosion behavior of Ti-39Nb alloy for dentistry.

    Science.gov (United States)

    Fojt, Jaroslav; Joska, Ludek; Malek, Jaroslav; Sefl, Vaclav

    2015-11-01

    To increase an orthopedic implant's lifetime, researchers are now concerned on the development of new titanium alloys with suitable mechanical properties (low elastic modulus-high fatigue strength), corrosion resistance and good workability. Corrosion resistance of the newly developed titanium alloys should be comparable with that of pure titanium. The effect of medical preparations containing fluoride ions represents a specific problem related to the use of titanium based materials in dentistry. The aim of this study was to determine the corrosion behavior of β titanium alloy Ti-39Nb in physiological saline solution and in physiological solution containing fluoride ions. Corrosion behavior was studied using standard electrochemical techniques and X-ray photoelectron spectroscopy. It was found that corrosion properties of the studied alloy were comparable with the properties of titanium grade 2. The passive layer was based on the oxides of titanium and niobium in several oxidation states. Alloying with niobium, which was the important part of the alloy passive layer, resulted in no significant changes of corrosion behavior. In the presence of fluoride ions, the corrosion resistance was higher than the resistance of titanium.

  2. Corrosion in electronics: Overview of failures and countermeasures

    OpenAIRE

    Jellesen, Morten Stendahl; Verdingovas, Vadimas; Conseil, Helene; Piotrowska, Kamila; Ambat, Rajan

    2014-01-01

    Many field failure returns of electronics are marked as “no failure found”, yet numerous of these failures are likely due to corrosion, since corrosion related failures are not easily detected during subsequent failure analysis. In some cases failures are intermittent and occur because of service life conditions (humidity and contamination) where water film formation on the printed circuit board assembly (PCBA) leads to leakage currents resulting in wrong output signal of the electronic devic...

  3. New Developments in Mitigation of Microbiologically Influenced Corrosion

    Science.gov (United States)

    2007-07-12

    experiment to evaluate deoxygenation of natural seawater as a corrosion control measure for unprotected carbon steel seawater ballast tanks. They...either consistently aerobic or deoxygenated conditions. CONCLUSIONS: It is difficult to compare the laboratory studies on corrosion inhibition due to...using nitrogen gas. Report of Research and Development to the Ship and Ocean Foundation. 1999 October, Japan. 31. Lee JS, Ray RI, Lemieux E, Falster A

  4. Corrosion protection by anaerobiosis.

    Science.gov (United States)

    Volkland, H P; Harms, H; Wanner; Zehnder, A J

    2001-01-01

    Biofilm-forming bacteria can protect mild (unalloyed) steel from corrosion. Mild steel coupons incubated with Rhodoccocus sp. strain C125 and Pseudomonas putida mt2 in an aerobic phosphate-buffered medium containing benzoate as carbon and energy source, underwent a surface reaction leading to the formation of a corrosion-inhibiting vivianite layer [Fe3(PO4)2]. Electrochemical potential (E) measurements allowed us to follow the buildup of the vivianite cover. The presence of sufficient metabolically active bacteria at the steel surface resulted in an E decrease to -510 mV, the potential of free iron, and a continuous release of ferrous iron. Part of the dissolved iron precipitated as vivianite in a compact layer of two to three microns in thickness. This layer prevented corrosion of mild steel for over two weeks, even in a highly corrosive medium. A concentration of 20 mM phosphate in the medium was found to be a prerequisite for the formation of the vivianite layer.

  5. Effect of different processings on mechanical property and corrosion behavior in simulated body fluid of Mg-Zn-Y-Nd alloy for cardiovascular stent application

    Science.gov (United States)

    Zhu, Shi-Jie; Liu, Qian; Qian, Ya-Feng; Sun, Bin; Wang, Li-Guo; Wu, Jing-Min; Guan, Shao-Kang

    2014-09-01

    The biomagnesium alloys have been considered to be one of the most potential biodegradable metal materials due to its good mechanical compatibility, biological compatibility, biological security and biodegradable characteristics. However, the two major problems of high degradation rates in physiological environment and low mechanical properties prevent the development of biomagnesium alloys. In the present work, the samples of Mg-Zn-Y-Nd alloy were prepared by cyclic extrusion compression (CEC) and equal channel angular pressing (ECAP). The microstructures, mechanical properties of alloy and its corrosion behavior in simulated body fluid (SBF) were evaluated. The results reveal that Mg-Zn-Y-Nd alloy consists of equiaxial fine grain structure with the homogeneous distribution of micrometer size and nano-sized second phase, which was caused by the dynamic recrystallization during the ECAP and CEC. The corrosion resistance of alloy was improved. The tensile and corrosion resistance were improved, especially the processed alloy exhibit uniform corrosion performances and decreased corrosion rate. This will provide theoretical ground for Mg-Zn-Y-Nd alloy as vascular stent application.

  6. Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

    Energy Technology Data Exchange (ETDEWEB)

    Chan, Chi-Wai, E-mail: c.w.chan@qub.ac.uk [School of Mechanical and Aerospace Engineering, Queen' s University Belfast, BT9 5AH (United Kingdom); Lee, Seunghwan [Department of Mechanical Engineering, Technical University of Denmark, DK-2800 Kgs. Lyngby (Denmark); Smith, Graham [Department of Natural Sciences, University of Chester, Thornton Science Park, Chester CH2 4NU (United Kingdom); Sarri, Gianluca [School of Mathematics and Physics, Queen' s University Belfast, Belfast BT7 1NN (United Kingdom); Ng, Chi-Ho [School of Mechanical and Aerospace Engineering, Queen' s University Belfast, BT9 5AH (United Kingdom); Laser Engineering and Manufacturing Research Centre, Faculty of Science and Engineering, University of Chester, Parkgate Road, Chester CH1 4BJ (United Kingdom); Sharba, Ahmed [School of Mathematics and Physics, Queen' s University Belfast, Belfast BT7 1NN (United Kingdom); Man, Hau-Chung [Department of Industrial and Systems Engineering, Faculty of Engineering, The Hong Kong Polytechnic University, Hong Kong (China)

    2016-03-30

    Graphical abstract: - Highlights: • Laser technology is a fast, clean and flexible method for surface hardening of TNZT. • Laser can form a protective hard layer on TNZT surface without altering surface roughness. • The laser-formed layer is metallurgically bonded to the substrate. • Laser-treated TNZT is highly resistant to corrosion and wear in Hank's solution. - Abstract: The relatively high elastic modulus coupled with the presence of toxic vanadium (V) in Ti6Al4V alloy has long been a concern in orthopaedic applications. To solve the problem, a variety of non-toxic and low modulus beta-titanium (beta-Ti) alloys have been developed. Among the beta-Ti alloy family, the quaternary Ti–Nb–Zr–Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti–35.3Nb–7.3Zr–5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing incidence X-ray diffraction (GI-XRD) and X-ray photoelectron spectroscopy (XPS). The wear and corrosion resistance were evaluated by pin-on-plate sliding test and anodic polarisation test in Hanks’ solution. The experimental results were compared with the untreated (or base) TNZT material. The research findings showed that the laser surface treatment technique reported in this work can effectively improve the wear and corrosion resistance of TNZT.

  7. Flow accelerated preferential weld corrosion of X65 steel in brine

    OpenAIRE

    Adegbite, Michael Adedokun

    2014-01-01

    Preferential weld corrosion (PWC) remains a major operational challenge that jeopardizes the integrity of oil and gas production facilities. It is the selective dissolution of metal associated with welds, such that the weld metal (WM) and / or the adjacent heat-affected zone (HAZ) corrode rather than the parent metal (PM). Corrosion inhibition is conventionally used to mitigate this problem however several indications suggest that some corrosion inhibitors may increase PWC. Fur...

  8. Study of surface interactions of ionic liquids with aluminium alloys in corrosion and erosion corrosion processes

    Science.gov (United States)

    Bermúdez, María-Dolores; Jiménez, Ana-Eva; Martínez-Nicolás, Ginés

    2007-06-01

    Surface interactions of alkylimidazolium ionic liquids (ILs) with aluminium alloy Al 2011 have been studied by immersion tests in seven neat ILs [1- n-alkyl-3-methylimidazolium X - (X = BF 4; n = 2 (IL1), 6 (IL2), 8 (IL3). X = CF 3SO 3; n = 2 (IL4). X = (4-CH 3C 6H 4SO 3); n = 2 (IL5). X = PF 6; n = 6 (IL6)] and 1-butyl-3-methylpyridinium bis(trifluoromethylsulfonyl)imide (IL7)]. Immersion tests for Al 2011 have also been carried out in 1 wt.% and 5 wt.% solutions of 1-ethyl,3-methylimidazolium tetrafluoroborate (IL1) in water. No corrosion of Al 2011 by neat ILs is observed. The highest corrosion rate for Al 2011 in water is observed in the presence of a 5 wt.% IL1 due to hydrolysis of the anion with hydrogen evolution and formation of aluminium fluoride. Erosion-corrosion processes have been studied for three aluminium alloys (Al 2011, Al 6061 and Al 7075) in a 90 wt.% IL1 solution in water in the presence of α-alumina particles. The erosion-corrosion rates are around 0.2 mm/year or lower, and increase with increasing copper content to give a corrosion resistance order of Al 6061 > Al 7075 > Al 2011. Results are discussed on the basis of scanning electron microscopy (SEM) observations, energy dispersive spectroscopy (EDS) analysis, X-ray diffraction (XRD) patterns and X-ray photoelectron spectroscopy (XPS) determinations.

  9. Corrosion assessment of dry fuel storage containers

    Energy Technology Data Exchange (ETDEWEB)

    Graves, C.E.

    1994-09-01

    The structural stability as a function of expected corrosion degradation of 75 dry fuel storage containers located in the 200 Area Low-Level Waste Burial Grounds was evaluated. These containers include 22 concrete burial containers, 13 55-gal (208-l) drums, and 40 Experimental Breeder Reactor II (EBR-II) transport/storage casks. All containers are buried beneath at least 48 in. of soil and a heavy plastic tarp with the exception of 35 of the EBR-II casks which are exposed to atmosphere. A literature review revealed that little general corrosion is expected and pitting corrosion of the carbon steel used as the exterior shell for all containers (with the exception of the concrete containers) will occur at a maximum rate of 3.5 mil/yr. Penetration from pitting of the exterior shell of the 208-l drums and EBR-II casks is calculated to occur after 18 and 71 years of burial, respectively. The internal construction beneath the shell would be expected to preclude containment breach, however, for the drums and casks. The estimates for structural failure of the external shells, large-scale shell deterioration due to corrosion, are considerably longer, 39 and 150 years respectively for the drums and casks. The concrete burial containers are expected to withstand a service life of 50 years.

  10. Predicting the steady state thickness of passive films with the Point Defect Model in fretting corrosion experiments

    CERN Document Server

    Geringer, Jean; Taylor, Mathew L

    2013-01-01

    Some implants have approximately a lifetime of 15 years. The femoral stem, for example, should be made of 316L/316LN stainless steel. Fretting corrosion, friction under small displacements, should occur during human gait, due to repeated loadings and un-loadings, between stainless steel and bone for instance. Some experimental investigations of fretting corrosion have been practiced. As well known, metallic alloys and especially stainless steels are covered with a passive film that prevents from the corrosion and degradation. This passive layer of few nanometers, at ambient temperature, is the key of our civilization according to some authors. This work is dedicated to predict the passive layer thicknesses of stainless steel under fretting corrosion with a specific emphasis on the role of proteins. The model is based on the Point Defect Model (micro scale) and an update of the model on the friction process (micro-macro scale). Genetic algorithm was used for finding solution of the problem. The major results a...

  11. Atmospheric corrosion of carbon steel resulting from short term exposures

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, R.; Cook, D.C.; Perez, T.; Reyes, J. [Department of Physics, Old Dominion University, Norfolk, VA 23529 (United States)

    1998-12-31

    The study of corrosion products from short term atmospheric exposures of carbon steel, is very important to understand the processes that lead to corrosion of steels, and ultimately improve the performance of such steel in highly corrosive environments. Many regions along the Gulf of Mexico have extremely corrosive environments due to high mean annual temperature, humidity, time-of-wetness and every high atmospheric pollutants. The process the formation of corrosion products resulting from short term exposure of carbon steel, both as a function of environmental conditions and exposure time, has been investigated. Two sets of coupons were exposed at marine and marine locations, in Campeche, Mexico. Each set was exposed between 1 and 12 months to study the corrosion as a function of time. During the exposure periods, the relative humidity, rainfall, mean temperature, wind speed and wind direction were monitored along with the chloride and sulfur dioxide concentrations in the air. The corroded coupons were analyzed by Moessbauer, Raman, Infrared spectroscopies and X-ray diffraction in order to completely identify the oxides and map their location in the corrosion coating. Scattering and transmission Moessbauer analysis showed some layering of the oxides with lepidocrocite and akaganeite closer to the surface. The fraction of akaganeite phase increased at sites with higher chloride concentrations. A detailed analysis on the development of the oxide phases as a function of exposure time and environmental conditions will be presented. (Author)

  12. Optimized planning of in-service inspections of local flow-accelerated corrosion of pipeline elements used in the secondary coolant circuit of the VVER-440-based units at the Novovoronezh NPP

    Science.gov (United States)

    Tomarov, G. V.; Povarov, V. P.; Shipkov, A. A.; Gromov, A. F.; Budanov, V. A.; Golubeva, T. N.

    2015-03-01

    Matters concerned with making efficient use of the information-analytical system on the flow-accelerated corrosion problem in setting up in-service examination of the metal of pipeline elements operating in the secondary coolant circuit of the VVER-440-based power units at the Novovoronezh NPP are considered. The principles used to select samples of pipeline elements in planning ultrasonic thickness measurements for timely revealing metal thinning due to flow-accelerated corrosion along with reducing the total amount of measurements in the condensate-feedwater path are discussed.

  13. pH Sensitive Microcapsules for Delivery of Corrosion Inhibitors

    Science.gov (United States)

    Li, Wenyan; Calle, Luz M.

    2006-01-01

    A considerable number of corrosion problems can be solved by coatings. However, even the best protective coatings can fail by allowing the slow diffusion of oxygen and moisture to the metal surface. Corrosion accelerates when a coating delaminates. Often, the problems start when microscopic nicks or pits on the surface develop during manufacturing or through wear and tear. This problem can be solved by the incorporation of a self-healing function into the coating. Several new concepts are currently under development to incorporate this function into a coating. Conductive polymers, nanoparticles, and microcapsules are used to release corrosion-inhibiting ions at a defect site. The objective of this investigation is to develop a smart coating for the early detection and inhibition of corrosion. The dual function of this new smart coating system is performed by pH-triggered release microcapsules. The microcapsules can be used to deliver healing agents to terminate the corrosion process at its early stage or as corrosion indicators by releasing dyes at the localized corrosion sites. The dyes can be color dyes or fluorescent dyes, with or without pH sensitivity. Microcapsules were formed through the interfacial polymerization process. The average size of the microcapsules can be adjusted from 1 to 100 micron by adjusting the emulsion formula and the microcapsule forming conditions. A typical microcapsule size is around 10 microns with a narrow size distribution. The pH sensitivity of the microcapsule can also be controlled by adjusting the emulsion formula and the polymerization reaction time. Both corrosion indicator (pH indicator) and corrosion inhibitor containing microcapsules were formed and incorporated into paint systems. Test panels of selected steels and aluminum alloys were painted using these paints. Testing of compatibility between the microcapsule system and different paint systems are in progress. Initial experiments with the microcapsule containing paint

  14. Corrosion performance of alumina scales in coal gasification environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Laboratory, Argonne, IL (United States)

    1997-12-31

    Corrosion of metallic structural materials in complex gas environments of coal gasification is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}s and C1 as HCl. This paper examines the corrosion performance of alumina scales that are thermally grown on Fe-base alloys during exposure to O/S mixed-gas environments. The results are compared with the performance of chromia-forming alloys in similar environments. The valuable information on corrosion performance of alloys whose surfaces were enriched with Al by the pack-diffusion process, by the electrospark deposition process, or by weld overlay techniques, is also discussed.

  15. Corrosion performance of alumina scales in coal gasification environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1997-02-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S and Cl as HCl. This paper examines the corrosion performance of alumina scales that are thermally grown on Fe-base alloys during exposure to O/S mixed-gas environments. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the pack-diffusion process, by the electrospark deposition process, or by weld overlay techniques.

  16. Superheater corrosion in biomass boiler - theories and tests in Vaestermalmsverket, Falun; Oeverhettarkorrosion i bioeldad panna - teorier och prov i Vaestermalmsverket, Falun

    Energy Technology Data Exchange (ETDEWEB)

    Roennquist, Eva-Marie

    2000-10-01

    It has lately been evident that a number of biomass-fired plants are experiencing major problems with corrosion of their superheaters. The major aim with this project is to contribute with increased knowledge in this area. The efforts to build up experience around different materials applicable for superheaters with high steam data is of great importance for future plants in Sweden. The main objective for 'Vaermeforsk' has been to transfer the experiences from this investigation to other boilers or plants with different types of fuel. This investigation has therefore been focused on the verification of SYCON's assumptions regarding the roles of chloride and alkali and the possibility of influencing/minimising superheater corrosion by optimisation of the fuel mix. Another important part was to verify that the boiler design, as such, does not create an unfavourable environment for the superheaters by producing reducing zones due to plume formation. Based on the above, the investigation has been divided into three loosely connected parts. (1) The role and reaction by chlorides in the deposits on a superheater, (2) Reducing environment - plume formation of non-combusted fuel, and (3) Choice of materials in the superheater. Serious corrosion has been detected in the superheater tubes of 'Vaestermalmsverket' in Falun. The material temperature was below 530 deg C. No serious inhomogeneous combustion problems or areas with reducing environments have been detected. The corrosion was therefore judged to be caused by alkali chlorides which condense on the superheater tubes. Tests with minor amounts of sulphur added to the biomass fuel have been shown to suppress the generation of alkali chlorides and their condensation on the superheater surfaces. A good correlation between calculated and measured values have been achieved. Very low corrosion rates have been measured on the test probes, constructed with different superheater material and placed in the

  17. Electrochemical corrosion behavior of steam turbine materials for geothermal power plants in simulated geothermal waters

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Haofeng [Shinshu Univ. (Japan). Graduate School; Niu Libin; Oishi, Shuji [Shinshu Univ. (Japan). Faculty of Engineering; Takaku, Hiroshi [Shinshu Univ. (Japan). Faculty of Engineering; Naigai Chemical Products Co. (Japan); Shiokawa, Kunio; Yamashita, Mitsuo; Sakai, Yoshihiro [Fuji Electric Advanced Technology Co., Ltd. (Japan)

    2007-08-15

    In order to evaluate the influence of chloride, sulfate and carbon dioxide in water on the electrochemical corrosion behavior of geothermal steam turbine materials, measurements of the anodic polarization and the pitting corrosion potential were conducted in simulated geothermal waters. The corrosion resistance of all materials tested was lowered by an increasing carbon dioxide content in the simulated geothermal waters. Higher chloride concentrations in the waters induced lower corrosion resistance and also lower pitting corrosion potentials for materials with higher chromium contents, suggesting the corrosion behavior was mainly controlled by the chromium content of the materials. The corrosion resistance of 9CrMoV and 13Cr steels was also influenced by the concentration of sulfate in the water. The improved heat-treated 16Cr-4Ni material for turbine blades showed excellent corrosion resistance. In the presence of sulfate, the corrosion reactions are mitigated due to a decreasing concentration of chloride (due to the presence of sulfate) in corrosion pits. (orig.)

  18. An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Kyung Man; Lee, Myung Hoon; Kim, Ki Joon [Korea Maritime University, Busan (Korea, Republic of); Kim, Jin Gyeong [Korea Institute of Marine and Frsheries Technology, Busan (Korea, Republic of)

    2008-04-15

    Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization cures was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.

  19. Pitting and galvanic corrosion behavior of stainless steel with weld in wet-dry environment containing Cl-

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Accelerated corrosion test of stainless steel with weld was carried out to investigate the corrosion behavior under the wetdry cyclic condition in the atmosphere containing Cl-. In the surface morphology, corrosion products were analyzed by metallographic observation, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the damage to stainless steel with weld in the atmosphere containing Cl- is due to localized corrosion, especially pitting and galvanic corrosion.Weld acts as the anode, whereas matrix acts as the cathode in the corrosion process. The pitting corrosion, including the nucleation and growth of a stable pit, is promoted by the presence of wet-dry cycles, especially during the drying stage. Pits centralizing in weld are found to be grouped together like colonies, with a number of smaller pits surrounding a larger pit. The composition of the corrosion products is Fe2O3, Cr2O3, Fe3O4, NiCrO4, etc.

  20. Influence of chloride and carbon dioxide on general and crevice corrosion of steam turbine materials for geothermal power plants

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, HaiFeng; Niu, Libin; Oishi, Shuji; Takaku, Hiroshi [Shinshu Univ. (Japan). Faculty of Engineering; Shiokawa, Kunio; Yamashita, Mitsuo [Fuji Electric Advanced Technology Co. Ltd. (Japan); Sakai, Yoshihiro [Fuji Electric Systems Co. Ltd. (Japan)

    2006-09-15

    The influence of chloride and CO{sub 2} on general and crevice corrosion of steam turbine materials for geothermal power plants was investigated in two simulated geothermal waters. The general corrosion rates of the rotor steels with a lower Cr content were accelerated due to the CO{sub 2} in the water, while the corrosion rates of the blade steels with a higher Cr content were controlled mainly by the chloride concentration in the waters. Concerning the crevice corrosion behavior, the galvanic corrosion effects in each of the waters were confirmed for the rotor steels with lower corrosion potentials than those of the blade materials, and almost no difference in corrosion behavior was observed between the two waters tested. Regarding general and crevice corrosion in the two simulated geothermal waters, it was determined that a newly developed rotor material and also an improved heat-treated blade material are promising for actual usage in geothermal power plants. (orig.)

  1. Corrosivity maps of Spain for zinc in rural atmospheres; Mapas de Espana de corrosividad del zinc en atmosferas rurales

    Energy Technology Data Exchange (ETDEWEB)

    Chico, B.; Fuente, D. de la,; Vega, J.M.; Morcillo, M.

    2010-07-01

    Atmospheric corrosivity maps provide useful information on the extent of atmospheric corrosion phenomena in a given geographic scope. The preparation of such maps helps designers to select the most suitable metallic material in terms of corrosion resistance and economy and to define the right type of protection for a given durability. This is a difficult task, due to the numerous climate-related factors upon which atmospheric corrosion depends. This work summarizes a funded project by BP Solar to develop atmospheric corrosivity maps of Spain for zinc considering both annual corrosion and long term (15 years) corrosion, which will determine the protection required for the metal structures used in photovoltaic systems, for practically pollution-free rural atmospheres. The method used has been to apply dose/response equations (damage functions) to estimate the corrosion rate as a function of meteorological variables. These variables have been obtained from information of meteorological stations placed in mainland Spain. (Author). 11 refs.

  2. Effect of biologically relevant ions on the corrosion products formed on alloy AZ31B: an improved understanding of magnesium corrosion.

    Science.gov (United States)

    Jang, Yongseok; Collins, Boyce; Sankar, Jagannathan; Yun, Yeoheung

    2013-11-01

    Simulated physiological solutions mimicking human plasma have been utilized to study the in vitro corrosion of biodegradable metals. However, corrosion and corrosion product formation are different for different solutions with varied responses and, hence, the prediction of in vivo degradation behavior is not feasible based on these studies alone. This paper reports the role of physiologically relevant salts and their concentrations on the corrosion behavior of a magnesium alloy (AZ31B) and subsequent corrosion production formation. Immersion tests were performed for three different concentrations of Ca(2+), HPO4(2-), HCO3(-) to identify the effect of each ion on the corrosion of AZ31B assessed at 1, 3 and 10 days. Time-lapse morphological characterization of the samples was performed using X-ray computed tomography and scanning electron microscopy. The chemical composition of the surface corrosion products was determined by electron dispersive X-ray spectroscopy and X-ray diffraction. The results show that: (1) calcium is not present in the corrosion product layer when only Cl(-) and OH(-) anions are available; (2) the presence of phosphate induces formation of a densely packed amorphous magnesium phosphate corrosion product layer when HPO4(2-) and Cl(-) are present in solution; (3) octacalcium phosphate and hydroxyapatite (HAp) are deposited on the surface of the magnesium alloy when HPO4(2-) and Ca(2+) are present together in NaCl solution (this coating limits localized corrosion and increases general corrosion resistance); (4) addition of HCO3(-) accelerates the overall corrosion rate, which increases with increasing bicarbonate concentration; (5) the corrosion rate decreases due to the formation of insoluble HAp on the surface when HCO3(-), Ca(2+), and HPO4(2-) are present together.

  3. In-situ monitoring of undercoating corrosion damage by Direct Optical Interrogation (DOI)

    Science.gov (United States)

    Lopez-Garrity, Meng

    topcoat dramatically reduces undercoating corrosion and masks many deficiencies of a conversion coating or primer. DOI was used to compare undercoating corrosion that developed due to exposure in ASTM B117, ASTM G85-A5 and outdoor environments. Similar corrosion morphologies developed in ASTM B117 and static immersion exposures. A single and stable corrosions site nucleated and propagated with a filamentary morphology. In general, salt spray exposure was more aggressive than static immersion. ASTM G85-A5 exposure produced different corrosion morphologies. Corrosion sites were round rather than filamentary. Massive nucleation of small corrosion sites across the whole surface also occurred. ASTM G85 environment was mild compared with the ASTM B117 and static immersion exposures. In outdoor exposure testing carried out for 5 months, no signs of corrosion was observed. To assess the extent to which oxygen reduction occurring on the coated surface supported corrosion site growth, a universal pH indicator was added to agar gels or PVB coatings applied on top of metallizations. Color changes indicating pH changes associated with local alkalization or acidification due to local cell action were assessed visually. Overall, the evidence is consistent with the idea that both hydrogen reduction and oxygen reduction support local corrosion site growth. In practical embodiments of corrosion protection, every effort should be made to restrict oxygen reduction to slow corrosion growth rates.

  4. Study of corrosion behaviour in saturated bentonite barrier Corroben; Estudio de los productos de corrosion de la capsula y su interaccion con la berrar arcillosa de bentonita Corroben

    Energy Technology Data Exchange (ETDEWEB)

    Azkarate, I.; Insausti, M.; Medina, V.

    2004-07-01

    The corrosion behavior in saturated bentonite of various candidate metallic materials, to be used in the fabrication of containers of high level radioactive waste granite repositories, has been studied in this project. Due to the multi-barrier concept in which the canisters are surrounded by a clay barrier of compacted bentonite blocks, special attention has been paid to the characterization of corrosion products and the interaction between these and the repository sealing bentonite. The following metallic materials have been studied: S355 carbon steel, AISI 316L stainless steel, Cu-ETP electrolytic copper and Cu30Ni alloy. Samples of the alloys have been embedded in saturated bentonite to a water content of 25%, and compacted. The obtained pastilles have been introduced in autoclaves and tested at different temperatures and times ranging from one to 18 months. Once tests have concluded, several parameters have been evaluated: corrosion morphology, general corrosion rates calculated by gravimetric methods, nature and composition of the corrosion products and penetration of the corrosion products into the bentonite. Experimental data obtained are used to developed models of the corrosion behavior of canisters under disposal conditions. Results show that S355 carbon steel has suffered the highest general corrosion attack, with average corrosion rates of 10 per year and maximum penetration of 100 measured in specimens tested at 75C during 18 months. The most common analyzed corrosion product has been siderite, FeCO3. Formation of siderite, in the test conditions, effectively passivated the steel because of its stable and adherent feature. In test carried out at 25 and 5 C, sulfur rich corrosion products are observed, thus indicating a microbiologically corrosion phenomena due to the metabolic activity of bacteria present in the bentonite. No appreciable general corrosion rates, nor sensitivity to localized corrosion, has been observed in the AISI 316L stainless steel

  5. Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

    Science.gov (United States)

    Canto Maya, Christian M.

    In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

  6. Scanning reference electrode techniques in localized corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Isaacs, H.S.; Vyas, B.

    1979-04-01

    The principles, advantages, and implementations of scanning reference electrode techniques are reviewed. Data related to pitting, intergranular corrosion, welds and stress corrosion cracking are presented. The technique locates the position of localized corrosion and can be used to monitor the development of corrosion and changes in the corrosion rate under a wide range of conditions.

  7. Superheater corrosion in combustion of biofuels - a status; Oeverhettarkorrosion i bioeldade anlaeggningar - status

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, Pamela [SwedPower AB, Stockholm (Sweden); Kjoerk, Anders [S.E.P. Scandinavian Energy Project AB, Stockholm (Sweden); Ljung, Per [Vattenfall Utveckling AB, Stockholm (Sweden); Nystroem, Olle; Skog, Erik [Sycon Energikonsult AB, Malmoe (Sweden)

    2000-06-01

    In this report a survey of the status with regard to the current understanding of what is causing superheater corrosion in biofueled CHP boilers is made together with an assessment of where knowledge and resources need to be strengthened. A division in three areas has been made: * Type of units/combustion, * Biofuels/combustion, and * Superheater materials. As yet, the knowledge and the results gained remain to be amalgamated in an effort to grasp the complex casual connections and course of events leading to corrosion. So far there are indications of important underlying factors and causes and it is also possible to make qualitative statements about possible mechanisms: * With high enough superheater surface temperatures (due to high steam temperatures) low-melting point alkali compounds caught in the deposit will start to melt. * Potassium chloride has a distinct and crucial roll with regard to the percentage of fluid in ash and deposits. This in turn is decisive for transport of corrosive elements, e.g. chlorine, between the deposit and the metal(oxide). * Poor combustion with e.g. plume formation and reducing atmosphere. Staged combustion for NO{sub x}-reduction, fine particle fractions giving rise to uncontrolled suspension combustion and short retention times are factors that contribute to the problem, not least by moving combustion up into the superheater area of the boiler. * The superheater position in the upper part of the furnace, where it is exposed to flame and particle radiation may increase the surface temperature of the deposit by several tens of degrees, which may be vital. A position in radiation protected areas indicates decreased corrosion(rates). * Conventional superheater materials made from (ferritic) low chromium steels originally designed for use in coal combustion are not adequate. Test results indicate that more highly alloyed (austenitic) materials that are used in waste-fired plants will be necessary. * Test results have revealed

  8. Corrosion of copper in alkaline chloride environments

    Energy Technology Data Exchange (ETDEWEB)

    King, F. [Integrity Corrosion Consulting Ltd., Calgary (Canada)

    2002-08-01

    of anoxic conditions and an increase in pore-water sulphide concentration will result in passivation of the surface by a duplex Cu{sub 2}S/CuS film. Increasing pH due to an alkaline plume will tend to enhance the passivity, because of the decrease in solubility of Cu{sub 2}S. At the same time, pitting corrosion will become less likely, since the corrosion potential will shift to more-negative values and the pitting potential to more-positive values with increasing pH. As in sulphide-free environments, therefore, there appears to be little threat to the integrity of the canister from an increase in pore-water pH. In summary, an increase in pore-water pH due to an alkaline plume from cementitious material will induce passivation of the canister surface. The stability of the passive film, and its ability to prevent localised corrosion, are enhanced by increasing pH. In this regard, there appears to be little negative impact on the integrity of the canister from the use in the repository of cementitious materials with pore fluids in the pH range pH 12 -13.

  9. Interplay of microbiological corrosion and alloy microstructure in stress corrosion cracking of weldments of advanced stainless steels

    Indian Academy of Sciences (India)

    R K Singh Raman

    2003-06-01

    This paper presents an overview of the phenomenon of stress corrosion cracking (SCC) of duplex stainless steels and their weldments in marine environments and the potential role of microbial activity in inducing SCC susceptibility. As a precursor to the topic the paper also reviews the performance of the traditional corrosion-resistant alloys and their weldments and the necessity of using duplex stainless steels (DSS), in order to alleviate corrosion problems in marine environments. Given that the performance of weldments of such steels is often unsatisfactory, this review also assesses the research needs in this area. In this context the paper also discusses the recent reports on the role of microorganisms in inducing hydrogen embrittlements and corrosion fatigue.

  10. High Temperature Corrosion of Fe-C-S Cast Irons in Oxidizing and Sulfidizing Atmospheres

    Institute of Scientific and Technical Information of China (English)

    Thuan-Dinh NGUYEN; Dong-Bok LEE

    2008-01-01

    The corrosion behavior of spheroidal graphite and flake graphite cast irons was studied in oxidizing and sulfidizing atmospheres between 600 and 800℃ for 50 h. The corrosion rate in the sulfidizing atmosphere was faster than that in air above 700℃, due to the formation of the Feo.975S sulfide. The corrosion rate of the spheroidal graphite cast iron was similar to that of the flake graphite cast iron.

  11. Corrosion resistance of 15Mo3 in steam boiler pipe surfaced with Inconel 625 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Aracic, S.; Samardzic, I.; Krumes, D. [Mechanical Engineering Faculty, Trg Ivane Brlic Mazuranic 18, HR-35000 Slavonski Brod (Croatia)

    2004-07-01

    This paper presents accelerated laboratory corrosion resistant investigation results made on steam boiler 15Mo3 steel pipes surfaced with alloy Inconel 625. Surfacing of 15Mo3 pipes was made due to pipes corrosion resistance increase in exploitation conditions which are present in fire box of trash burning plant. Corrosion resistance investigations were made in fire box simulated atmosphere and in salt spray chamber. (authors)

  12. Improvement on Corrosion Resistance of Zirconia-Graphite Material for Powder Line of SEN

    Institute of Scientific and Technical Information of China (English)

    LI Hongxia; YANG Bin; YANG Jinsong; LIU Guoqi

    2003-01-01

    The influence of anti-oxidation additions and microstructure characters off used zirconia raw materials on the corrosion resistance of ZrO2-C were studied. The results show that BN addition can enhance the corrosion resistance of ZrO2-C due to the prevention of graphite oxidation,and zirconia raw material with good crystallization and densification will give better corrosion resistance by restrain the reaction between slag and zirconia.

  13. Reducing And Analysizing of Flow Accelerated Corrosion at Thermal Power Plant, Heat Recovery Steam Generators

    OpenAIRE

    Akın Avşaroğlu; Suphi URAL

    2017-01-01

    The purpose of this study is to Reducing and Analysing of Flow Accelerated Corrosion in Thermal Plant Heat Recovery Steam Generators. All these studies have been performed in a new and 16 year-old established Combined Cycle Power Plants in Turkey. Corrosion cases have been investigated due to Mechanical Outage Reports at Power Plant in 2011-2015. Flow Accelerated Corrosion study has been based on specific zone related with Economizer Low Pressure connection pipings. It was issued a performanc...

  14. Numerical Simulation of Monitoring Corrosion in Reinforced Concrete Based on Ultrasonic Guided Waves

    OpenAIRE

    Zheng, Zhupeng; Lei, Ying; Xue, Xin

    2014-01-01

    Numerical simulation based on finite element method is conducted to predict the location of pitting corrosion in reinforced concrete. Simulation results show that it is feasible to predict corrosion monitoring based on ultrasonic guided wave in reinforced concrete, and wavelet analysis can be used for the extremely weak signal of guided waves due to energy leaking into concrete. The characteristic of time-frequency localization of wavelet transform is adopted in the corrosion monitoring of re...

  15. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sarin, V.; Mulpuri, R.; Auger, M. [Boston University, Boston, MA (United States) Manufacturing Engineering

    1996-04-20

    SiC based ceramics have been identified as the leading candidate materials for elevated temperature applications in harsh oxidation/corrosion environments. It has been established that a protective coating can be effectively used to avoid problems with excessive oxidation and hot corrosion. However, to date, no coating configuration has been developed that can withstand the rigorous requirements imposed by such applications. Chemical vapor deposited (CVD) mullite coatings due to their desirable properties of toughness, corrosion resistance, and good coefficient of thermal expansion match with SiC are being developed as a potential solution. Formation of mullite on ceramic substrates via chemical vapor deposition was investigated. Thermodynamic calculations performed on the AlCl{sub 3}- SiCl{sub 4}-CO{sub 2}-H{sub 2} system were used to construct equilibrium CVD phase diagrams. Through process optimization, crystalline CVD mullite coatings have been successfully grown on SiC and Si{sub 3}N{sub 4} substrates. Results from the thermodynamic analysis, process optimization, and effect of various process parameters on deposition rate and coating morphology are discussed.

  16. Corrosive wear behavior of 2014 and 6061 aluminum alloy composites

    Energy Technology Data Exchange (ETDEWEB)

    Varma, S.K.; Andrews, S.; Vasquez, G. [Univ. of Texas, El Paso, TX (United States). Dept. of Metallurgical and Materials Engineering

    1999-02-01

    Alloys of 2014 and 6061 aluminum reinforced with 0.1 volume fraction of alumina particles (VFAP) were subjected to impact scratching during a corrosive wear process. The transient currents generated due to the impact were measured in the two composites as well as in their respective monoliths. The effect of solutionizing time on the transient currents was correlated to the near surface microstructures, scratch morphology, concentration of quenched-in vacancies, and changes in grain sizes. It was observed that the transient current values increase with an increase in solutionizing time, indicating that the corrosive wear behavior is not strongly affected by the grain boundaries. However, a combination of pitting and the galvanic corrosion may account for the typical corrosive wear behavior exhibited by the alloys and the composites of this study.

  17. Corrosion inhibition of mild steel by aerobic biofilm

    Energy Technology Data Exchange (ETDEWEB)

    Chongdar, Shobhana [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India); Gunasekaran, G. [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India)]. E-mail: gunanmrl@rediffmail.com; Kumar, Pradeep [Naval Materials Research Laboratory, Addl. Ambarnath 421506 (India)

    2005-08-30

    Mild steel electrodes were incubated in phosphate-buffered basal salt solution (BSS) having two different aerobic bacteria, viz. Pseudomonas alcaligenes and Pseudomonas cichorii. In the medium containing P. cichorii, significant reduction in the corrosion rate was observed due to the surface reaction leading to the formation of corrosion inhibiting bacterial biofilm. With a view to understand the mechanism of microbially influenced corrosion/corrosion inhibition, electrochemical and biological experiments such as electrochemical impedance spectroscopy (EIS) measurements and biochemical analysis were made. The exposed surfaces were examined using scanning electron micrographs (SEM), energy dispersive spectroscopy (EDS) and electron spectroscopy for chemical analysis (ESCA). The scraped surface film was also examined using FT-IR spectroscopy. The results suggested that mild steel surface contained iron oxide-phosphate layer covered with bacteria and exo polymeric substance (EPS)/iron-EPS complex for P. cichorii and iron oxides and iron phosphate for P. alcaligenes.

  18. A Review on Dental Amalgam Corrosion and Its Consequences

    Directory of Open Access Journals (Sweden)

    M Fathi

    2004-02-01

    Full Text Available Dental amalgam is still the most useful restorative material for posterior teeth and has been successfully used for over a century. Dental amalgam has been widely used as a direct filling material due to its favorable mechanical properties as well as low cost and easy placement. However, the mercury it contains raises concerns about its biological toxicity and environmental hazard. Although in use for more than 150 years, dental amalgam has always been suspected more or less vigorously due to its alleged health hazard. Amalgam restorations often tarnish and corrode in oral environment. Corrosion of dental amalgam can cause galvanic action. Ion release as a result of corrosion is most important. Humans are exposed to mercury and other main dental metals via vapor or corrosion products in swallowed saliva and also direct absorption into blood from oral mucosa. During recent decades the use of dental amalgam has been discussed with respect to potential toxic effects of mercury components. In this article, the mechanisms of dental amalgam corrosion are described and results of researches are reviewed. It finally covers the corrosion of amalgams since this is the means by which metals, including mercury, can be released within oral cavity. Keywords: Dental amalgam, Amalgam corrosion, Biocompatibility, Mercury release, Amalgam restoration

  19. Corrosion monitoring along infrastructures using distributed fiber optic sensing

    Science.gov (United States)

    Alhandawi, Khalil B.; Vahdati, Nader; Shiryayev, Oleg; Lawand, Lydia

    2016-04-01

    Pipeline Inspection Gauges (PIGs) are used for internal corrosion inspection of oil pipelines every 3-5 years. However, between inspection intervals, rapid corrosion may occur, potentially resulting in major accidents. The motivation behind this research project was to develop a safe distributed corrosion sensor placed inside oil pipelines continuously monitoring corrosion. The intrinsically safe nature of light provided motivation for researching fiber optic sensors as a solution. The sensing fiber's cladding features polymer plastic that is chemically sensitive to hydrocarbons within crude oil mixtures. A layer of metal, used in the oil pipeline's construction, is deposited on the polymer cladding, which upon corrosion, exposes the cladding to surrounding hydrocarbons. The hydrocarbon's interaction with the cladding locally increases the cladding's refractive index in the radial direction. Light intensity of a traveling pulse is reduced due to local reduction in the modal capacity which is interrogated by Optical Time Domain Reflectometery. Backscattered light is captured in real-time while using time delay to resolve location, allowing real-time spatial monitoring of environmental internal corrosion within pipelines spanning large distances. Step index theoretical solutions were used to calculate the power loss due changes in the intensity profile. The power loss is translated into an attenuation coefficient characterizing the expected OTDR trace which was verified against similar experimental results from the literature. A laboratory scale experiment is being developed to assess the validity of the model and the practicality of the solution.

  20. Single Machine Scheduling Problem with Fuzzy Due Dates and Fuzzy Precedence%模糊交货期和模糊优先下的单机调度问题

    Institute of Scientific and Technical Information of China (English)

    谢源; 谢剑英; 黄芹华

    2005-01-01

    A single machine scheduling problem involving fuzzy due dates and fuzzy precedence constraints is investigated. The fuzzy precedence reflects the satisfaction level with respect to precedence between two jobs. A membership function is associated with each job Ji, which describes the degree of satisfaction with respect to completion time of Ji. For the bi-criteria scheduling problem, an O ( n3 ) algorithm is proposed for finding nondominated solutions.

  1. Corrosion-resistant metallic coatings

    Directory of Open Access Journals (Sweden)

    F. Presuel-Moreno

    2008-10-01

    Full Text Available We describe recent computational and experimental studies on the corrosion properties of metallic coatings that can be tailored (tuned to deliver up to three corrosion-inhibiting functions to an underlying substrate. Attributes are tuned by a selection of alloy compositions and nanostructures, ideally in alloy systems that offer flexibility of choice to optimize the corrosion-resisting properties. An amorphous Al-based coating is tuned for corrosion protection by on-demand release of ionic inhibitors to protect defects in the coating, by formation of an optimized barrier to local corrosion in Cl− containing environments, as well as by sacrificial cathodic prevention. Further progress in this field could lead to the design of the next generation of adaptive or tunable coatings that inhibit corrosion of underlying substrates.

  2. Automated methods of corrosion measurement

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov; Bech-Nielsen, Gregers; Reeve, John Ch

    1997-01-01

    Measurements of corrosion rates and other parameters connected with corrosion processes are important, first as indicators of the corrosion resistance of metallic materials and second because such measurements are based on general and fundamental physical, chemical, and electrochemical relations....... Hence improvements and innovations in methods applied in corrosion research are likeliy to benefit basic disciplines as well. A method for corrosion measurements can only provide reliable data if the beckground of the method is fully understood. Failure of a method to give correct data indicates a need...... to revise assumptions regarding the basis of the method, which sometimes leads to the discovery of as-yet unnoticed phenomena. The present selection of automated methods for corrosion measurements is not motivated simply by the fact that a certain measurement can be performed automatically. Automation...

  3. Corrosion inhibitors from expired drugs.

    Science.gov (United States)

    Vaszilcsin, Nicolae; Ordodi, Valentin; Borza, Alexandra

    2012-07-15

    This paper presents a method of expired or unused drugs valorization as corrosion inhibitors for metals in various media. Cyclic voltammograms were drawn on platinum in order to assess the stability of pharmaceutically active substances from drugs at the metal-corrosive environment interface. Tafel slope method was used to determine corrosion rates of steel in the absence and presence of inhibitors. Expired Carbamazepine and Paracetamol tablets were used to obtain corrosion inhibitors. For the former, the corrosion inhibition of carbon steel in 0.1 mol L(-1) sulfuric acid solution was about 90%, whereas for the latter, the corrosion inhibition efficiency of the same material in the 0.25 mol L(-1) acetic acid-0.25 mol L(-1) sodium acetate buffer solution was about 85%.

  4. Automated methods of corrosion measurement

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov; Bech-Nielsen, Gregers; Reeve, John Ch

    1997-01-01

    Measurements of corrosion rates and other parameters connected with corrosion processes are important, first as indicators of the corrosion resistance of metallic materials and second because such measurements are based on general and fundamental physical, chemical, and electrochemical relations....... Hence improvements and innovations in methods applied in corrosion research are likeliy to benefit basic disciplines as well. A method for corrosion measurements can only provide reliable data if the beckground of the method is fully understood. Failure of a method to give correct data indicates a need...... to revise assumptions regarding the basis of the method, which sometimes leads to the discovery of as-yet unnoticed phenomena. The present selection of automated methods for corrosion measurements is not motivated simply by the fact that a certain measurement can be performed automatically. Automation...

  5. Nuclear corrosion science and engineering

    CERN Document Server

    2012-01-01

    Understanding corrosion mechanisms, the systems and materials they affect, and the methods necessary for accurately measuring their incidence is of critical importance to the nuclear industry for the safe, economic and competitive running of its plants. This book reviews the fundamentals of nuclear corrosion. Corrosion of nuclear materials, i.e. the interaction between these materials and their environments, is a major issue for plant safety as well as for operation and economic competitiveness. Understanding these corrosion mechanisms, the systems and materials they affect, and the methods to accurately measure their incidence is of critical importance to the nuclear industry. Combining assessment techniques and analytical models into this understanding allows operators to predict the service life of corrosion-affected nuclear plant materials, and to apply the most appropriate maintenance and mitigation options to ensure safe long term operation. This book critically reviews the fundamental corrosion mechani...

  6. Corrosion resistant coating

    Science.gov (United States)

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  7. CORROSION PROTECTION OF ALUMINUM

    Science.gov (United States)

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  8. Ultimate strength performance of tankers associated with industry corrosion addition practices

    Science.gov (United States)

    Kim, Do Kyun; Kim, Han Byul; Zhang, Xiaoming; Li, Chen Guang; Paik, Jeom Kee

    2014-09-01

    In the ship and offshore structure design, age-related problems such as corrosion damage, local denting, and fatigue damage are important factors to be considered in building a reliable structure as they have a significant influence on the residual structural capacity. In shipping, corrosion addition methods are widely adopted in structural design to prevent structural capacity degradation. The present study focuses on the historical trend of corrosion addition rules for ship structural design and investigates their effects on the ultimate strength performance such as hull girder and stiffened panel of double hull oil tankers. Three types of rules based on corrosion addition models, namely historic corrosion rules (pre-CSR), Common Structural Rules (CSR), and harmonised Common Structural Rules (CSRH) are considered and compared with two other corrosion models namely UGS model, suggested by the Union of Greek Shipowners (UGS), and Time-Dependent Corrosion Wastage Model (TDCWM). To identify the general trend in the effects of corrosion damage on the ultimate longitudinal strength performance, the corrosion addition rules are applied to four representative sizes of double hull oil tankers namely Panamax, Aframax, Suezmax, and VLCC. The results are helpful in understanding the trend of corrosion additions for tanker structures

  9. Nitrocarburizing for wear, corrosion, and fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Wahl, G. [Durferrit GmbH Thermotechnik, Hanau (Germany)

    1996-04-01

    Demands for higher strength and corrosion resistance at higher temperatures cannot always be met by advanced materials and designs alone. In many cases, surface engineering can provide required properties and extend service life. A thermochemical surface engineering treatment has been developed that improves the dynamic strength of parts and overcomes many corrosion and wear problems. Known as Melonite, the process was developed by Durferrite GmbH Thermotechnik, and is used to enhance the surface properties of steel and iron parts. The quench, quench-polish, and quench-polish-quench salt bath nitrocarburizing system can provide surface layers with a range of beneficial properties. This article will discuss details of the Melonite process, component properties after treatment, the effects of raising or lowering treatment temperatures, and environmental impact.

  10. A Comprehensive Investigation of Copper Pitting Corrosion in a Drinking Water Distribution System

    Science.gov (United States)

    Copper pipe pitting is a complicated corrosion process for which exact causes and solutions are uncertain. This paper presents the findings of a comprehensive investigation of a cold water copper pitting corrosion problem in a drinking water distribution system, including a refi...

  11. Influence of a biopolymer admixture on corrosion behaviour of steel rebars in concrete

    NARCIS (Netherlands)

    Roux, S.; Bur, N.; Ferrari, G.M.; Tribollet, B.; Feugeas, F.

    2010-01-01

    Among the multitude of concrete structure pathologies, corrosion of rebars is one of the most important problems of concrete durability. In the context of sustainable development, it appears of primary importance to develop new means to protect the rebars against corrosion. This study aims to develo

  12. Ship ballast tanks a review from microbial corrosion and electrochemical point of view

    NARCIS (Netherlands)

    Heyer, A.; D'Souza, F.; Morales, C.F.L.; Ferrari, G.; Mol, J.M.C.; Wit, J.H.W. de

    2013-01-01

    Microbiologically Influenced Corrosion (MIC) is the term used for the phenomenon in which corrosion is initiated and/or accelerated by the activities of microorganisms. MIC is a very serious problem for the ship industry as it reduces structural lifetime in combination with safety risks for crewmemb

  13. Corrosion Protection of Steel by Thin Coatings of Starch-oil Emulsions

    Science.gov (United States)

    Corrosion of materials is one of the most serious and challenging problems faced worldwide by industry. This research investigated the inhibition of corrosive behavior by jet-cooked starch-soybean oil composites on SAE 1010 steel. Electrochemical Impedance Spectroscopy (EIS) was used to evaluate t...

  14. Corrosion protection of steel by thin coatings of starch-oil dry lubricants

    Science.gov (United States)

    Corrosion of materials is one of the most serious and challenging problems faced worldwide by industry. Dry lubricants reduce friction between two metal surfaces. This research investigated the inhibition of corrosive behavior a dry lubricant formulation consisting of jet-cooked corn starch and soyb...

  15. Corrosion of bio implants

    Indian Academy of Sciences (India)

    U Kamachi Mudali; T M Sridhar; Baldev Raj

    2003-06-01

    Chemical stability, mechanical behaviour and biocompatibility in body fluids and tissues are the basic requirements for successful application of implant materials in bone fractures and replacements. Corrosion is one of the major processes affecting the life and service of orthopaedic devices made of metals and alloys used as implants in the body. Among the metals and alloys known, stainless steels (SS), Co–Cr alloys and titanium and its alloys are the most widely used for the making of biodevices for extended life in human body. Incidences of failure of stainless steel implant devices reveal the occurrence of significant localised corroding viz., pitting and crevice corrosion. Titanium forms a stable TiO2 film which can release titanium particles under wear into the body environment. To reduce corrosion and achieve better biocompatibility, bulk alloying of stainless steels with titanium and nitrogen, surface alloying by ion implantation of stainless steels and titanium and its alloys, and surface modification of stainless steel with bioceramic coatings are considered potential methods for improving the performance of orthopaedic devices. This review discusses these issues in depth and examines emerging directions.

  16. Corrosion in supercritical fluids

    Energy Technology Data Exchange (ETDEWEB)

    Propp, W.A.; Carleson, T.E.; Wai, Chen M.; Taylor, P.R.; Daehling, K.W.; Huang, Shaoping; Abdel-Latif, M.

    1996-05-01

    Integrated studies were carried out in the areas of corrosion, thermodynamic modeling, and electrochemistry under pressure and temperature conditions appropriate for potential applications of supercritical fluid (SCF) extractive metallurgy. Carbon dioxide and water were the primary fluids studied. Modifiers were used in some tests; these consisted of 1 wt% water and 10 wt% methanol for carbon dioxide and of sulfuric acid, sodium sulfate, ammonium sulfate, and ammonium nitrate at concentrations ranging from 0.00517 to 0.010 M for the aqueous fluids. The materials studied were Types 304 and 316 (UNS S30400 and S31600) stainless steel, iron, and AISI-SAE 1080 (UNS G10800) carbon steel. The thermodynamic modeling consisted of development of a personal computer-based program for generating Pourbaix diagrams at supercritical conditions in aqueous systems. As part of the model, a general method for extrapolating entropies and related thermodynamic properties from ambient to SCF conditions was developed. The experimental work was used as a tool to evaluate the predictions of the model for these systems. The model predicted a general loss of passivation in iron-based alloys at SCF conditions that was consistent with experimentally measured corrosion rates and open circuit potentials. For carbon-dioxide-based SCFs, measured corrosion rates were low, indicating that carbon steel would be suitable for use with unmodified carbon dioxide, while Type 304 stainless steel would be suitable for use with water or methanol as modifiers.

  17. Corrosion Monitors for Embedded Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, Alex L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Pfeifer, Kent B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Casias, Adrian L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Howell, Stephen W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sorensen, Neil R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Missert, Nancy A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-05-01

    We have developed and characterized novel in-situ corrosion sensors to monitor and quantify the corrosive potential and history of localized environments. Embedded corrosion sensors can provide information to aid health assessments of internal electrical components including connectors, microelectronics, wires, and other susceptible parts. When combined with other data (e.g. temperature and humidity), theory, and computational simulation, the reliability of monitored systems can be predicted with higher fidelity.

  18. Automated Methods of Corrosion Measurements

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov

    1997-01-01

    electrochemical measurements as well as elemental analysis look very promising for elucidating corrosion reaction mechanisms. The study of initial surface reactions at the atomic or submicron level is becoming an important field of research in the understanding of corrosion processes. At present, mainly two...... scanning microscope techniques are employed investigating corrosion processes, and usually in situ: in situ scanning tunneling microscopy (in situ STM) and in situ scanning force microscopy (in situ AFM). It is these techniques to which attention is directed here....

  19. Existence and uniqueness for the nonstationary problem of the electrical heating of a conductor due to the Joule-Thomson effect

    OpenAIRE

    Xiangsheng Xu

    1993-01-01

    Existence of a weak solution is established for the initial-boundary value problem for the system ∂∂tu−div (θ(u)∇u)+σ(u)α(u)∇u∇v=σ(u)|∇v|2, div (σ(u)∇v)=0. The question of uniqueness is also considered in some special cases.

  20. Recent developments in wear- and corrosion-resistant alloys for the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Raghu, D. [Deloro Stellite Inc., Goshen, IN (United States). Stellite Coatings Div.; Wu, J.B.C. [Stoody Deloro Stellite, Inc., St. Louis, MO (United States)

    1997-11-01

    Oil production and refining pose very severe wear and corrosion environments. Material designers are challenged with the need to design and develop materials that combine high corrosion resistance with good wear resistance. Coupled with that is the need for these materials to meet requirements such as fracture toughness and resistance to sulfide and chloride stress corrosion cracking. Often, increasing wear resistance compromises the corrosion and welding characteristics. This article covers a variety of material developments that address the problems of wear and corrosion, including alloy design fundamentals and pertinent wear properties and general corrosion resistance compared to traditional wear-resistant materials. Proven applications, with particular reference to petroleum and petrochemical areas, are discussed. Potential applications are also cited.

  1. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides.

    Science.gov (United States)

    Finkenstadt, Victoria L; Côté, Gregory L; Willett, J L

    2011-06-01

    Corrosion of metals is a serious and challenging problem faced worldwide by industry. Purified Leuconostoc mesenteroides exopolysaccharide (EPS) coatings, cast from aqueous solution, inhibited the corrosion of low-carbon steel as determined by electrochemical impedance spectroscopy (EIS). There were two different corrosion behaviors exhibited when EPS films from different strains were cast onto the steel. One EPS coating reacted immediately with the steel substrate to form an iron (III) oxide layer ("rust") during the drying process while another did not. The samples that did not flash corrode had higher corrosion inhibition and formed an iron (II) passivation layer during EIS testing that persisted after the cells were disassembled. Corrosion inhibition was strain-specific as polysaccharides with similar structure did not have the same corrosion potential.

  2. Deposition and High-Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert

    This thesis describes the fate of potassium, chlorine, and sulfur in regard to deposition and corrosion problems in straw-fired boilers. Full-scale deposition studies at Rudkøbing CHP, Kyndby Power Station and Masnedø CHP revealed that straw may form massive deposits in the convective pass...... has only been detected in insignificant amounts in mature deposits in straw-fired boilers formed over months of operation.The corrosion of superheater tubes is closely connected to the material which are deposited on the surface and deposits containing potassium chloride can cause severe high......-temperature corrosion at elevated metal temperatures. Lab-scale corrosion experiments, where metal test elements were covered with synthetic potassium salts and real deposits and exposed to a simulated flue gas containing HCl(g) and SO2(g), provided information about the corrosion rate and corrosion mechanisms...

  3. Mechanisms of metal dusting corrosion

    DEFF Research Database (Denmark)

    Hummelshøj, Thomas Strabo

    In this thesis the early stages of metal dusting corrosion is addressed; the development of carbon expanded austenite, C, and the decomposition hereof into carbides. Later stages of metal dusting corrosion are explored by a systematic study of stainless steel foils exposed to metal dusting...... influence of oxygen and carbon on the metal dusting corrosion is explored. The results indicate that exposure to metal dusting conditions have a detrimental effect on the resistance against oxidation and, conversely, that exposure to oxidation has a detrimental effect on the resistance towards metal dusting....... Consequently, a combination of carburizing and oxidizing conditions has a strong mutual catalyzing effect on the metal dusting corrosion....

  4. Positive grid corrosion elongation analysis using CAE with corrosion deformation transformed into thermal phenomenon

    Science.gov (United States)

    Mukaitani, Ichiroh; Hayashi, Koji; Shimoura, Ichiro; Takemasa, Arihiko; Takahashi, Isamu; Tsubakino, Harushige

    Valve-regulated lead-acid (VRLA) batteries have been commercially available for more than 20 years and have been enthusiastically embraced by users of uninterruptible power supplies (UPS) because of the anticipated reduction in installation and operating costs, smaller footprint and fewer environmental concerns. In Japan, communication networks are demanding reduced costs and longer life from their batteries. Among the factors limiting the life of VRLA batteries, the corrosion of positive grid material has been proven to cause elongation of the plates, loss of electrical contact and shorter lifetime. The content of Sn is also a key factor and addition of Sn in the grid alloy results in better performance in creep resistance, tensile strength and corrosion resistance [R. David Prenagaman, The Battery Man, vol. 39, September 1997, p. 16. I. Mukaitani, T. Sakamoto, T. Kikuoka, Y. Yamaguchi, H. Tsubakino, Proceedings of the 40th Battery Symposium in Japan, 1999, p. 99]. A key point is what the ratio of Sn to Ca should be, since too much Sn may lead to even worse elongation of the plates [I. Mukaitani, T. Sakamoto, T. Kikuoka, Y. Yamaguchi, H. Tsubakino, Proceedings of the 40th Battery Symposium in Japan, 1999, p. 99]. We have determined that microstructure control with a composition of lead-calcium-tin (Pb-Ca-Sn) alloy is optimal for better performance of the plates [I. Mukaitani, T. Sakamoto, T. Kikuoka, Y. Yamaguchi, H. Tsubakino, Proceedings of the 40th Battery Symposium in Japan, 1999, p. 99]. We developed a "simulation of current collector corrosion elongation" which is a technique of estimating corrosion elongation from the current collector design [I. Mukaitani, K. Hayashi, I. Shimoura, H. Takabayashi, M. Terada, A. Takemasa, I. Takahashi, K. Okamoto, Proceedings of the 44th Battery Symposium in Japan, 2003, p. 652]. Corrosion elongation occurs as the corrosion material layer grows out of the current collector metal. We resolved this problem using generally CAD

  5. Evaluation of steel corrosion by numerical analysis

    OpenAIRE

    Kawahigashi, Tatsuo

    2017-01-01

    Recently, various non-destructive and numerical methods have been used and many cases of steel corrosion are examined. For example, methods of evaluating corrosion through various numerical methods and evaluating macrocell corrosion and micro-cell corrosion using measurements have been proposed. However, there are few reports on estimating of corrosion loss with distinguishing the macro-cell and micro-cell corrosion and with resembling an actuality phenomenon. In this study, for distinguishin...

  6. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  7. High-Temperature Corrosion of Protective Coatings for Boiler Tubes in Thermal Power Plants

    Institute of Scientific and Technical Information of China (English)

    XU Lianyong; JING Hongyang; HUO Lixing

    2005-01-01

    High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy (SEM), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAI coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings.It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal.

  8. Microencapsulation of Self Healing Agents for Corrosion Control Coatings

    Science.gov (United States)

    Jolley, S. T.; Li, W.; Buhrow, J. W.; Calle, L. M.

    2011-01-01

    Corrosion, the environmentally induced degradation of materials, is a very costly problem that has a major impact on the global economy. Results from a 2-year breakthrough study released in 2002 by the U.S. Federal Highway Administration (FHWA) showed that the total annual estimated direct cost associated with metallic corrosion in nearly every U.S. industry sector was a staggering $276 billion, approximately 3.1% of the nation's Gross Domestic Product (GOP). Corrosion protective coatings are widely used to protect metallic structures from the detrimental effects of corrosion but their effectiveness can be seriously compromised by mechanical damage, such as a scratch, that exposes the metallic substrate. The incorporation of a self healing mechanism into a corrosion control coating would have the potential to significantly increase its effectiveness and useful lifetime. This paper describes work performed to incorporate a number of microcapsule-based self healing systems into corrosion control coatings. The work includes the preparation and evaluation of self-healing systems based on curable epoxy, acrylate, and siloxane resins, as well as, microencapsulated systems based on passive, solvent born, healing agent delivery. The synthesis and optimization of microcapsule-based self healing systems for thin coating (less than 100 micron) will be presented.

  9. Accelerated atmospheric corrosion testing of electroplated gold mirror coatings

    Science.gov (United States)

    Chu, C.-T.; Alaan, D. R.; Taylor, D. P.

    2010-08-01

    Gold-coated mirrors are widely used in infrared optics for industrial, space, and military applications. These mirrors are often made of aluminum or beryllium substrates with polished nickel plating. Gold is deposited on the nickel layer by either electroplating or vacuum deposition processes. Atmospheric corrosion of gold-coated electrical connectors and contacts was a well-known problem in the electronic industry and studied extensively. However, there is limited literature data that correlates atmospheric corrosion to the optical properties of gold mirror coatings. In this paper, the atmospheric corrosion of different electroplated gold mirror coatings were investigated with an accelerated mixed flowing gas (MFG) test for up to 50 days. The MFG test utilizes a combination of low-level air pollutants, humidity, and temperatures to achieve a simulated indoor environment. Depending on the gold coating thickness, pore corrosion started to appear on samples after about 10 days of the MFG exposure. The corrosion behavior of the gold mirror coatings demonstrated the porous nature of the electroplated gold coatings as well as the variation of porosity to the coating thickness. The changes of optical properties of the gold mirrors were correlated to the morphology of corrosion features on the mirror surface.

  10. Examination of personality traits and social problem-solving skills of individuals whose driving licenses have been confiscated due to drunk driving.

    Science.gov (United States)

    Taymur, Ibrahim; Budak, Ersin; Duyan, Veli; Kanat, Bilgen Biçer; Önen, Sinay

    2017-01-02

    Drunk driving is one of the major behavioral issues connected with problematic alcohol consumption. The objective of this study was to evaluate the relationship between personality traits and social problem-solving skills of individuals who drive while intoxicated. One hundred forty-four individuals apprehended twice while driving drunk and sent to a driver behavior training program (9 females and 135 males) participated in our study. The Eysenck Personality Questionnaire Revised-Abbreviated (EPQ-RA) composed of 4 subscales (Extroversion, Neuroticism, Psychoticism, and Lying) and the Social Problem Solving Inventory (SPSI) composed of 7 subscales (Cognitive, Emotion, Behavior, Problem Definition and Formulation, Creating Solution Options, Solution Implementation and Verification, and Decision Making) were used to evaluate the participants. A positive relationship was found between the Extroversion subscale of the EPQ-RA and the Cognition subscale (P .05). Drinking and driving behaviors appear to be negative or maladaptive behaviors closely related to personality traits and may represent an effort to avoid negative emotions. Evaluation of negative emotions may have an important place in training programs intended to change drunk driving behavior.

  11. Corrosion resistance improvement of titanium base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Popa, Mihai V.; Vasilescu, Ecaterina; Drob, Paula; Vasilescu, Cora; Drob, Silviu I., E-mail: ec_vasilescu@yahoo.co [Institute of Physical Chemistry ' Ilie Murgulescu' , Bucharest (Romania); Mareci, Daniel [Technical University ' Gh. Asachi' , Iasi (Romania); Rosca, Julia C. Mirza [Las Palmas de Gran Canaria University, Tafira (Spain). Mechanical Engineering Dept.

    2010-07-01

    The corrosion resistance of the new Ti-6Al-4V-1Zr alloy in comparison with ternary Ti-6Al-4V alloy in Ringer-Brown solution and artificial Carter-Brugirard saliva of different pH values was studied. In Ringer-Brown solution, the new alloy presented an improvement of all electrochemical parameters due to the alloying with Zr; also, impedance spectra revealed better protective properties of its passive layer. In Carter-Brugirard artificial saliva, an increase of the passive film thickness was proved. Fluoride ions had a slight negative influence on the corrosion and ion release rates, without to affect the very good stability of the new Ti-6Al-4V-1Zr alloy. (author)

  12. Corrosion resistance improvement of titanium base alloys

    Directory of Open Access Journals (Sweden)

    Mihai V. Popa

    2010-01-01

    Full Text Available The corrosion resistance of the new Ti-6Al-4V-1Zr alloy in comparison with ternary Ti-6Al-4V alloy in Ringer-Brown solution and artificial Carter-Brugirard saliva of different pH values was studied. In Ringer-Brown solution, the new alloy presented an improvement of all electrochemical parameters due to the alloying with Zr; also, impedance spectra revealed better protective properties of its passive layer. In Carter-Brugirard artificial saliva, an increase of the passive film thickness was proved. Fluoride ions had a slight negative influence on the corrosion and ion release rates, without to affect the very good stability of the new Ti-6Al-4V-1Zr alloy.

  13. Corrosive electrochemistry of jamesonite by cyclic voltammetry

    Institute of Scientific and Technical Information of China (English)

    余润兰; 胡岳华; 邱冠周; 覃文庆

    2004-01-01

    The corrosive electrochemistry of jamesonite was studied by cyclic voltammetry. Every peak in voltammograms was identified through thermodynamic calculation. The results show an irreversible electrode process by the strong adsorption of oxidation elemental sulfur on jamesonite. A deficient-metal and sulfur-rich compound is formed under the potential of 80 mV at pH 6.86. The passive action by elemental sulfur occurs from 80 to 470 mV and S2O23- , SO24- are produced at potential over 470 mV. The anodic peak producing SO24- is inhibited due to the deposition of PbSO4 at higher potential in Na2SO4 solution. The corrosive action of jamesonite becomes strong and the redox characterization similar to PbS, FeS and Sb2 S3 appears at pH 9.18.

  14. Home Plumbing Simulator for the Study of Copper and Lead Corrosion and Release, Disinfectant Demand, and Biofilm Activity - abstract

    Science.gov (United States)

    The corrosion of household or premise plumbing materials (such as copper, brass, and solder) and the metal release that results from that corrosion can cause numerous problems, ranging from “blue” water to copper pinhole leaks. If left untreated, these problems can lead to health...

  15. Home Plumbing Simulator for the Study of Copper and Lead Corrosion and Release, Disinfectant Demand, and Biofilm Activity - abstract

    Science.gov (United States)

    The corrosion of household or premise plumbing materials (such as copper, brass, and solder) and the metal release that results from that corrosion can cause numerous problems, ranging from “blue” water to copper pinhole leaks. If left untreated, these problems can lead to health...

  16. Archaeological analogs and corrosion; Analogues archeologiques et corrosion

    Energy Technology Data Exchange (ETDEWEB)

    David, D

    2008-07-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  17. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    Science.gov (United States)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  18. Effect of Incorporation of Inhibitor Loaded Mesoporous Silica on the Corrosion Behavior of Epoxy Coatings

    Directory of Open Access Journals (Sweden)

    Mahdi Yeganeh

    2013-12-01

    Full Text Available In this research, mesoporous silica was applied as the host of corrosion inhibitor (molybdate. The loaded mesoporous silica was dispersed in an epoxy matrix. The composite was then coated on the mild steel plate. Results showed that the corrosion resistance of the scratched epoxy/mesoporous silica loaded by molybdate was better than the one without molybdate or neat epoxy. On the other hand, EDX and FTIR studies showed the release of corrosion inhibitor in the scratched zone. It was due to pH-sensitive release of corrosion inhibitor in the aggressive media. Also, XRD data showed the presence of Mo compounds on the surface of steel.

  19. Corrosion resistance of amorphous and crystalline Pd40Ni40P20 alloys in aqueous solutions

    DEFF Research Database (Denmark)

    Wu, Y.F.; Chiang, Wen-Chi; Chu, J.;

    2006-01-01

    The corrosion behaviors of amorphous and crystalline Pd40Ni40P20 alloys in various aqueous solutions are reported in this paper. The corrosion resistance of crystalline (annealed) Pd40Ni40P20 is better than that of amorphous Pd40Ni40P20 in various corrosive solutions, due to crystalline Pd40Ni40P20...... and mainly consists of inert Pd5P2, NI3P, Ni2Pd2P and noble Pd phases. These inert and noble properties result in a higher corrosion resistance in crystalline Pd40Ni40P20....

  20. Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

    Science.gov (United States)

    Delaunois, F; Tosar, F; Vitry, V

    2014-06-01

    Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. An investigation of the corrosive wear of steel balls in grinding of sulphide ores

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2015-06-01

    Full Text Available Ball mills are common grinding equipment in mineral processing industries. Ball wear results from three mechanisms namely impact, abrasion and corrosion. Of these, the corrosion mechanism is the least investigated, due to its chemical-electrochemical nature. Therefore, the aims of this research were to investigate the grinding chemistry influence (slurry pH, solid percentage, water chemistry and gas purging on corrosive wear of steel balls and to determine the contribution of corrosion mechanism to total wear of steel balls. The results indicated that the mass losses of steel balls could be reduced considerably by controlling the pulp chemistry inside the mill. In addition, the results showed that 73.51% of the corrosion products are generated from the oxidation of steel balls. It was also estimated that the corrosion mechanism accounts for 26.68% of the total wear of steel balls.

  2. Influence of inorganic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

    2009-01-01

    was investigated. Sulphuric, nitric and phosphoric acids of different concentrations were used to clean the alloy for various pickling times. The surface morphology, composition and phases were elucidated using scanning electron microscopy, X-ray fluorescence analysis, spark discharge-optical emission spectroscopy...... the corrosion resistance of the alloy. The cleaning efficiency of the three acids used and the corrosion protection mechanisms were found to be remarkably different. Best corrosion results were obtained with nitric acid, followed closely by phosphoric acid. Only the sulphuric acid failed more or less when...... of micro-galvanic couples and can therefore increase corrosion attack on these alloys. Due to this influence they should be removed to obtain good corrosion resistance. In this study, the effect of inorganic acid pickling on the corrosion behaviour of a commercial AZ31 magnesium alloy sheet...

  3. ELECTROCHEMICAL STUDIES ON THE CORROSION OF CARBON STEEL IN OXALIC ACID CLEANING SOLUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Wiersma, B; John Mickalonis, J

    2007-10-08

    The Savannah River Site (SRS) will disperse or dissolve precipitated metal oxides as part of radioactive waste tank closure operations. Previously SRS has utilized oxalic acid to accomplish this task. Since the waste tanks are constructed of carbon steel, a significant amount of corrosion may occur. Although the total amount of corrosion may be insignificant for a short contact time, a significant amount of hydrogen may be generated due to the corrosion reaction. Linear polarization resistance and anodic/cathodic polarization tests were performed to investigate the corrosion behavior during the process. The effect of process variables such as temperature, agitation, aeration, sample orientation, light as well as surface finish on the corrosion behavior were evaluated. The results of the tests provided insight into the corrosion mechanism for the iron-oxalic acid system.

  4. Microstructure and pitting corrosion resistance of AA2219 Al–Cu alloy friction stir welds – Effect of tool profile

    Directory of Open Access Journals (Sweden)

    Ch Venkata Rao

    2015-06-01

    Full Text Available AA2219 Al–Cu alloy is widely used in defence and aerospace applications due to required combination of high strength-to-weight ratio and toughness. Fabrication of components used for defence always involves welding. Even though the mechanical properties of the base metal are better, but the alloy suffers from poor mechanical and corrosion properties during fusion welding. To overcome the problems of fusion welding, friction stir welding (FSW is recognized as an alternative solid state joining method aimed to improve the mechanical and corrosion properties. Tool profile is one of the important variables which affect the performance of the friction stir weld. In the present work the effect of tool profile on the microstructure and pitting corrosion of AA2219 aluminium–copper alloy was studied. Electron backscattered diffraction results established that the grain size and orientation of weld nugget of triangle profile is finer than that of conical profile. Differential scanning calorimetric results show the evidence of precipitate dissolution during FSW. It was found that the microstructure changes, such as grain size and its orientation precipitate dissolution during FSW influence the hardness and corrosion behaviour. Pitting corrosion resistance of friction stir welds of AA2219 was found to be better for triangle profile tool compared to conical profile which is attributed to material flow and strengthening precipitate morphology in various zones. Higher amount of heat generation during FSW made using triangle profile tool may be the reason for greater dissolution of strengthening precipitates in nugget zone and coarsening in thermo mechanically affected zone (TMAZ and heat affected zone (HAZ.

  5. Probabilistic evaluation of initiation time of chloride-induced corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Val, Dimitri V. [Department of Structural Engineering and Construction Management, Faculty of Civil and Environmental Engineering, Technion, Israel Institute of Technology, Haifa 32000 (Israel)], E-mail: val@tx.technion.ac.il; Trapper, Pavel A. [Department of Structural Engineering and Construction Management, Faculty of Civil and Environmental Engineering, Technion, Israel Institute of Technology, Haifa 32000 (Israel)

    2008-03-15

    The paper presents a model for chloride ingress into concrete. The model accounts for two mechanisms which control the chloride ingress-diffusion and convection. Using one-dimensional (1-D) formulation of the model, the influence of chloride binding and ambient humidity on chloride ingress into concrete has been investigated. Based on results of this investigation parameters for probabilistic analysis have been selected. Probabilistic evaluation of the time to corrosion initiation has then been carried out for a reinforced concrete (RC) wall (1-D problem) and a RC column (2-D problem) in a marine environment. Results of the analysis show that for the same thickness of the concrete cover the probability of corrosion initiation in the corner reinforcing bars of the RC column is much higher than in reinforcing bars in the middle part of the RC wall. The results demonstrate the importance of 2-D modelling for correct prediction of corrosion initiation in such RC elements as columns and beams.

  6. Intergranular corrosion testing of austenitic stainless steels in nitric acid solutions

    Energy Technology Data Exchange (ETDEWEB)

    Whillock, G.O.H.; Dunnett, B. F. [British Nuclear Fuels plc, BNFL, B170, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom)

    2004-07-01

    In hot strong nitric acid solutions, stainless steels exhibit intergranular corrosion. Corrosion rates are often measured from immersion testing of specimens manufactured from the relevant material (e.g. plate or pipe). The corrosion rates, measured from weight loss, are found to increase with time prior to reaching steady state, which can take thousands of hours to achieve. The apparent increase in corrosion rate as a function of time was found to be an artefact due to the surface area of the specimen's being used in the corrosion rate calculations, rather than that of the true area undergoing active corrosion i.e. the grain boundaries. The steady state corrosion rate coincided with the onset of stable grain dropping, where the use of the surface area of the specimen to convert the weight loss measurements to corrosion rates was found to be appropriate. This was confirmed by sectioning of the specimens and measuring the penetration depths. The rate of penetration was found to be independent of time and no induction period was observed. A method was developed to shorten considerably the testing time to reach the steady state corrosion rate by use of a pre-treatment that induces grain dropping. The long-term corrosion rates from specimens which were pre-treated was similar to that achieved after prolonged testing of untreated (i.e. initially ground) specimens. The presence of cut surfaces is generally unavoidable in the simple immersion testing of specimens in test solutions. However, inaccuracy in the results may occur as the measured corrosion rate is often influenced by the orientation of the microstructure, the highest rates typically being observed on the cut surfaces. Two methods are presented which allow deconvolution of the corrosion rates from immersion testing of specimens containing cut surfaces, thus allowing reliable prediction of the long-term corrosion rate of plate surfaces. (authors)

  7. Corrosion of stainless steels by sulphur dioxide and chlorine in atmospheric conditions

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, S.; Dhirendra, Dr.; Sanyal, B.; Pandey, G.N.

    1982-10-01

    This paper deals with the effect of sulphur dioxide and chlorine on stainless steels (AISI 304 and 321) under different atmospheric conditions. 70% RH value was found to be critical giving maximum corrosion. Potassium dichromate has been found to be a suitable passivating agent for protection against corrosion due to chlorine. (5 refs.)

  8. Electrochemical methods for characterisation of thermal spray corrosion resistant stainless steel coatings

    NARCIS (Netherlands)

    Hofman, R.; Vreijling, M.P.W.; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    The use of thermal spray stainless steel coatings for protection of low alloyed steels against different types of corrosion is limited due to high porosity levels and oxide inclusions. In this paper electrochemical methods like corrosion potential monitoring and cyclic voltammetry are reported to mo

  9. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent ...... regain the corrosion resistance by desensitization....

  10. Electrochemical methods for characterisation of thermal spray corrosion resistant stainless steel coatings

    NARCIS (Netherlands)

    Hofman, R.; Vreijling, M.P.W.; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    The use of thermal spray stainless steel coatings for protection of low alloyed steels against different types of corrosion is limited due to high porosity levels and oxide inclusions. In this paper electrochemical methods like corrosion potential monitoring and cyclic voltammetry are reported to

  11. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    Energy Technology Data Exchange (ETDEWEB)

    K.G. Mon

    2004-10-01

    The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

  12. Corrosion and scaling in geothermal systems. Corrosion et entartrage dans les systemes geothermaux

    Energy Technology Data Exchange (ETDEWEB)

    Louwrier, K. (ed.)

    1988-01-01

    The Commission of the European Communities has been involved in research, development and demonstration of geothermal energy since 1975. Studies of corrosion and scaling are an important aspect of this research. It plays an important role at many levels in the process of extracting heat from the subsoil. Geothermal heat is relatively expensive and therefore it is excluded to use expensive steels for the tubes in geothermal drilling. In general cheaper low carbon steels, grade K55 or N80, are used for casings. The geothermal waters can vary strongly in chemical composition and the presence of H{sub 2}S, CO{sub 2} and Cl and various salts determine its corrosive character. As long as steel pipes are used we have to live with corrosion. The aim of the research is however to minimize it and to find the proper material for water or steam with a certain composition. Scaling is also one of the problems that influences the rentability of a geothermal plant. There are various ways to deal with carbonate scaling, using inhibitors or increasing the CO{sub 2} pressure. Sulphide scales pose more problems. They are found in geothermal wells in the Paris Basin and also in the plant on Milos. Control of silicate scale is one of the hardest problems to solve.

  13. DPC materials and corrosion environments.

    Energy Technology Data Exchange (ETDEWEB)

    Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

    2014-10-01

    After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

  14. Agricultural Polymers as Corrosion Inhibitors

    Science.gov (United States)

    Agricultural polymers were composed of extra-cellular polysaccharides secreted by Leuconostoc mesenteroides have been shown to inhibit corrosion on corrosion-sensitive metals. The substantially pure exopolysaccharide has a general structure consisting of alpha(1-6)-linked D-glucose backbone and appr...

  15. INHIBITION OF CORROSION

    Science.gov (United States)

    Atherton, J.E. Jr.; Gurinsky, D.H.

    1958-06-24

    A method is described for preventing corrosion of metallic container materials by a high-temperature liquid bismuth flowing therein. The method comprises fabricating the containment means from a steel which contains between 2 and 12% chromium, between 0.5 and 1.5% of either molybdenum and silicon, and a minimum of nickel and manganese, and maintaining zirconium dissolved in the liquid bismuth at a concentration between 50 parts per million and its saturation value at the lowest temperature in the system.

  16. Corrosion at the head-neck interface of current designs of modular femoral components: essential questions and answers relating to corrosion in modular head-neck junctions.

    Science.gov (United States)

    Osman, K; Panagiotidou, A P; Khan, M; Blunn, G; Haddad, F S

    2016-05-01

    There is increasing global awareness of adverse reactions to metal debris and elevated serum metal ion concentrations following the use of second generation metal-on-metal total hip arthroplasties. The high incidence of these complications can be largely attributed to corrosion at the head-neck interface. Severe corrosion of the taper is identified most commonly in association with larger diameter femoral heads. However, there is emerging evidence of varying levels of corrosion observed in retrieved components with smaller diameter femoral heads. This same mechanism of galvanic and mechanically-assisted crevice corrosion has been observed in metal-on-polyethylene and ceramic components, suggesting an inherent biomechanical problem with current designs of the head-neck interface. We provide a review of the fundamental questions and answers clinicians and researchers must understand regarding corrosion of the taper, and its relevance to current orthopaedic practice. Cite this article: Bone Joint J 2016;98-B:579-84.

  17. An Experimental Study of the Corrosion Behavior of Nickel Tungsten Carbide in Some Water-Glycol Hydraulic Fluids for Subsea Applications

    Science.gov (United States)

    Zheng, Lei; Neville, Anne; Gledhill, Andrew; Johnston, David

    2010-02-01

    Corrosion failures of components in electro-hydraulic control systems can have serious consequences for the operation of an entire subsea oil recovery system, especially in water depths more than 150 m (Fleming, Meas. Control, 2000, 33(7), p 207-213). An acceptable reason for this is that seawater ingress can have a great effect on stainless steel 316L, the most commonly used material for the failed components of the direction control valves, since chloride irons destabilize the passive film [Malik et al., Corros. Sci., 1992, 33(11), p 1809-1827; Desalination, 1994, 97(1-3), p 189-197; Al-Malahy and Hodgkiess, Desalination, 2003, 158(1-3), p 35-42]. Other materials, claimed to be seawater tolerant, are starting to be used in this system. However, problems can still exist due to the complex factors relating to the corrosion process and how the environmental parameters affect the corrosion mechanisms. In this work, the corrosion behavior of a nickel tungsten carbide cermet, one of the proposed materials, is compared with stainless steel 316L, in four different water-glycol hydraulic fluids and 50% hydraulic fluid/50% seawater solutions using an electrochemical test methodology. Systematic fluid analysis, which includes GC-MS for organic components and ICP-MS analysis for ionic content, and surface analysis of the material are carried out to assess the corrosion mechanisms. Detailed conclusions are then made to summarize the advantages and disadvantages of nickel tungsten carbide being used in this system. The effects of each factor on the corrosion rates and mechanisms are discussed.

  18. INFLUENCE OF SO2-4 AND Cl- ON THE CORROSION BEHAVIOR OF COPPER TUBE IN AIR-CONDITIONING SYSTEM

    Institute of Scientific and Technical Information of China (English)

    C.S. Wu; Z. Zhang; F.H. Cao; J.Q. Zhang; J.M. Wang; C.N. Cao

    2004-01-01

    The influence of chloride or sulphur dioxide on the corrosion behavior of copper tube in the air-conditioning system was studied using scanning electron microscope (SEM),energy dispersion spectrometer (EDS) and cyclic polarization techniques. The results showed that the corrosion of copper tube are mainly caused by the SO2-4- and Cl- ions in the circulating water, and the former is mainly responsible for the general corrosion of the copper tube whilst the latter for the pitting corrosion. The different influences of SO2-4- and Cl- ions on the corrosion type of copper tube may be attributed to that the radius of SO2-4- ion is much larger than that of Cl- ion. Meanwhile the results also indicated that SO2-4- inhibits the pitting corrosion caused by Cl- and Cl- inhibits the general corrosion initiated by SO2-4- due to their competitive adsorption on the copper matrix.

  19. Corrosion behavior of the friction-stir-welded joints of 2A14-T6 aluminum alloy

    Science.gov (United States)

    Qin, Hai-long; Zhang, Hua; Sun, Da-tong; Zhuang, Qian-yu

    2015-06-01

    The corrosion behavior of friction-stir-welded 2A14-T6 aluminum alloy was investigated by immersion testing in immersion exfoliation corrosion (EXCO) solution. Electrochemical measurements (open circuit potential, potentiodynamic polarization curves, and electrochemical impedance spectroscopy), scanning electron microscopy, and energy dispersive spectroscopy were employed for analyzing the corrosion mechanism. The results show that, compared to the base material, the corrosion resistance of the friction-stir welds is greatly improved, and the weld nugget has the highest corrosion resistance. The pitting susceptibility originates from the edge of Al-Cu-Fe-Mn-Si phase particles as the cathode compared to the matrix due to their high self-corrosion potential. No corrosion activity is observed around the θ phase (Al2Cu) after 2 h of immersion in EXCO solution.

  20. Experiences with the KEMA Corrosion Probe in waste incineration plants and coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Jong, M.P. de; Leferink, R.G.I. [KEMA Nederland B.V. Arnhem, (Netherlands)

    2001-07-01

    Fireside corrosion is still a major cause of concern in coal- fired power plants and municipal waste incineration plants. In a highly competitive electricity market, the demand for a method to determine the quality or protectiveness of the oxide layers on evaporator walls, in boilers of power plants with low-NO{sub x} firing techniques, will increase. Moreover, co-firing of new fuels (RDF, pulverised wood and other residual fractions) has as yet unknown consequences for corrosion in evaporator walls and super heaters in boiler installations and waste incinerators. Corrosion monitoring enables operators of coal fired power plants to measure and act when corrosion problems are likely to occur. If done properly corrosion monitoring allows the plant operator to adjust the (co-) firing conditions to less corrosive conditions with the highest possible plant efficiency. Recently KEMA developed the KEMA Corrosion Probe (KEMCOP) which enables plant owners to determine fireside corrosion in different locations in their boiler. A good example is the 540 MWe E.on Maasvlakte power plant, which was recently fitted for the exposure of 144 probes simultaneously. The probes can also be used for material testing by exposing different materials under actual firing conditions. Aside from corrosion monitoring also slagging behaviour and condensation of heavy metals can be monitored. In the Netherlands KEMCOP probes are used for several purposes and are more and more becoming common practice for coal fired boilers and waste incinerators. Until now almost 300 probes have been mounted in coal fired boilers and waste incineration plants. (orig.)

  1. Surface destructive mechanism on high-temperature ablation, supersonic-erosion, dreg-adherence and corrosion

    Institute of Scientific and Technical Information of China (English)

    XIAO Jun; CHEN Jian-min; ZHOU Hui-di; LI Tie-hu; ZHANG Qiu-yu

    2004-01-01

    The exhaust and flame from a supersonic airborne missile high-energy smoke-born engine (SAMHSE) may lead to high-temperature ablation, supersonic-erosion, dreg-adherence (HTASED) and corrosion on the launcher slide track, causing serious problems to the operation and decreasing the lifetime of the launcher. Therefore, it is imperative to study the destructive mechanism so as to guarantee the smooth operation and increase the lifetime of military equipments. Accordingly, HTASED and corrosion were systematically observed and analyzed with the emphasis placed on the mechanism investigations making use of a series evaluation tests, typical missile engine simulation tests, national military standard methods, scanning electron microscopy and electrochemical corrosion tests. It is found that the thermal impact of high-temperature flame and supersonic erosion of corrosive melting particle jet of the SAMHSE lead to surface defects of micro-cracks, denudation and corrosive residue. Some defects reach to metal base becoming to "corrosive channels". Repetitive HTASED may cause ablation-adhesion fatigue stress, which enhances the surface corrosion and destruction. HTASED and corrosion are related to the type of a SAMHSE fuel and experience of the launcher. Surface destruction is related to synergistic effects of the HTASED. The ablated and failed Al or steel surface is liable to electrochemical corrosion characterized by pitting in humid and salt-spray environment.

  2. IN DRIFT CORROSION PRODUCTS

    Energy Technology Data Exchange (ETDEWEB)

    D.M. Jolley

    1999-12-02

    As directed by a written development plan (CRWMS M&O 1999a), a conceptual model for steel and corrosion products in the engineered barrier system (EBS) is to be developed. The purpose of this conceptual model is to assist Performance Assessment Operations (PAO) and its Engineered Barrier Performance Department in modeling the geochemical environment within a repository drift, thus allowing PAO to provide a more detailed and complete in-drift geochemical model abstraction and to answer the key technical issues (KTI) raised in the NRC Issue Resolution Status Report (IRSR) for the Evolution of the Near-Field Environment (NFE) Revision 2 (NRC 1999). This document provides the conceptual framework for the in-drift corrosion products sub-model to be used in subsequent PAO analyses including the EBS physical and chemical model abstraction effort. This model has been developed to serve as a basis for the in-drift geochemical analyses performed by PAO. However, the concepts discussed within this report may also apply to some near and far-field geochemical processes and may have conceptual application within the unsaturated zone (UZ) and saturated zone (SZ) transport modeling efforts.

  3. Defects Mediated Corrosion in Graphene Coating Layer.

    Science.gov (United States)

    Lei, Jincheng; Hu, Yaowu; Liu, Zishun; Cheng, Gary J; Zhao, Kejie

    2017-04-05

    Mixed results were reported on the anticorrosion of graphene-coated metal surfaces-while graphene serves as an effective short-term barrier against corrosion and oxidation due to its low permeability to gases, the galvanic cell between graphene and the metal substrate facilitates extensive corrosion in the long run. Defects in the graphene layer provide pathways for the permeation of oxidizing species. We study the role of defects in graphene in the anticorrosion using first-principles theoretical modeling. Experiments in the highly reactive environment indicate that the oxidized products primarily distribute along the grain boundaries of graphene. We analyze the thermodynamics of the absorption of S and O on the grain boundaries of graphene on the basis of density functional theory. The insertion of S and O at the vacancy sites is energetically favorable. The interstitial impurities facilitate structural transformation of graphene and significantly decrease the mechanical strength of the graphene layer. Furthermore, the presence of the interstitial S and O reduces the chemical stability of graphene by enhancing the formation of vacancies and promoting dispersive growth of corrosive reactants along the grain boundaries.

  4. Characterization of Copper Corrosion Products in Drinking Water by Combining Electrochemical and Surface Analyses

    Science.gov (United States)

    This study focuses on the application of electrochemical approaches to drinking water copper corrosion problems. Applying electrochemical approaches combined with copper solubility measurements, and solid surface analysis approaches were discussed. Tafel extrapolation and Electro...

  5. Characterization of Copper Corrosion Products Formed in Drinking Water by Combining Electrochemical and Surface Analyses

    Science.gov (United States)

    This study focuses on the application of electrochemical approaches to drinking water copper corrosion problems. Applying electrochemical approaches combined with copper solubility measurements, and solid surface analysis approaches were discussed. Tafel extrapolation and Electro...

  6. Assessment of concrete damage and strength degradation caused by reinforcement corrosion

    Science.gov (United States)

    Nepal, Jaya; Chen, Hua-Peng

    2015-07-01

    Structural performance deterioration of reinforced concrete structures has been extensively investigated, but very limited studies have been carried out to investigate the effect of reinforcement corrosion on time-dependent reliability with consideration of the influence of mechanical characteristics of the bond interface due to corrosion. This paper deals with how corrosion in reinforcement creates different types of defects in concrete structure and how they are responsible for the structural capacity deterioration of corrosion affected reinforced concrete structures during their service life. Cracking in cover concrete due to reinforcement corrosion is investigated by using rebar-concrete model and realistic concrete properties. The flexural strength deterioration is analytically predicted on the basis of bond strength evolution due to reinforcement corrosion, which is examined by the experimental data available. The time-dependent reliability analysis is undertaken to calculate the life time structural reliability of corrosion damaged concrete structures by stochastic deterioration modelling of reinforced concrete. The results from the numerical example show that the proposed approach is capable of evaluating the damage caused by reinforcement corrosion and also predicting the structural reliability of concrete structures during their lifecycle.

  7. Corrosion of Wires on Wooden Wire-Bound Packaging Crates

    Science.gov (United States)

    Samuel L. Zelinka; Stan Lebow

    2015-01-01

    Wire-bound packaging crates are used by the US Army to transport materials. Because these crates may be exposed to harsh environments, they are dip-treated with a wood preservative (biocide treatment). For many years, zinc-naphthenate was the most commonly used preservative for these packaging crates and few corrosion problems with the wires were observed. Recently,...

  8. Unemployment Is a Risk Factor for Hospitalization Due to Alcohol Problems: A Longitudinal Study Based on the Stockholm Public Health Cohort (SPHC).

    Science.gov (United States)

    Backhans, Mona Christina; Balliu, Natalja; Lundin, Andreas; Hemmingsson, Tomas

    2016-11-01

    This study examined the associations between unemployment and alcohol-related hospitalization or mortality and to what extent these associations may be confounded by alcohol consumption and alcohol problems before unemployment. The study was based on the Stockholm Public Health Cohort (SPHC), a population-based stratified random sample with a baseline questionnaire in 2002/2003 and record linkages up to year 2011. The final sample in the study consists of 15,841 people aged 18-60 years. Unemployment was defined as any registration at the public employment services during 2003-2005. The outcome was alcohol-related hospitalization and alcohol-related mortality during 2006-2011. Confounders were age, sex, and education, and we further adjusted for baseline alcohol consumption and alcohol-related hospitalization before the study period. Cox proportional hazard models were fit, and associations were expressed as hazard ratios (HRs). In the fully adjusted model, unemployment was associated with an increased risk of alcohol-related hospitalization or mortality, with a more than threefold hazard (HR = 3.38, 95% CI [1.81, 6.31]) compared with no unemployment during the exposure period. There was a moderate attenuating effect of prior alcohol consumption and alcohol-related hospitalization. Any unemployment in 2003-2005 was highly related to having experienced an alcohol-related diagnosis during the 6-year follow-up, even after controlling for risky use of alcohol and prior hospitalization.

  9. Corrosion Prevention and Control Applications Guide

    Science.gov (United States)

    1987-03-31

    Money, Manpower Called Keys to Progress, Aviation Week & Space Technology, October 6, 1980. 12. Reboul , M. C., Galvanic Corrosion of Aluminum, National...PA, April 1980. 25. Reboul , M.C., Galvanic Corrosion of Aluminum, National Association of Corrosion Engineers, Corrosion, V. 35#9, September 1979. 146

  10. Investigation on Atmospheric Corrosiveness in Hainan Province

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    According to the results of four-year exposure tests for carbon steel samples in Hainan province, the influences of meteorological factors and Cl- on atmospheric corrosion were investigated. The feature of atmospheric corrosion in this area was summarized. A corrosive map for the area was drawn. The corrosion products on carbon steel at some typical places were analyzed by XRD and XPS.

  11. Modeling of Metal Structure Corrosion Damage: A State of the Art Report

    Directory of Open Access Journals (Sweden)

    Francesco Portioli

    2010-07-01

    Full Text Available The durability of metal structures is strongly influenced by damage due to atmospheric corrosion, whose control is a key aspect for design and maintenance of both new constructions and historical buildings. Nevertheless, only general provisions are given in European codes to prevent the effects of corrosion during the lifetime of metal structures. In particular, design guidelines such as Eurocode 3 do not provide models for the evaluation of corrosion depth that are able to predict the rate of thickness loss as a function of different influencing parameters. In this paper, the modeling approaches of atmospheric corrosion damage of metal structures, which are available in both ISO standards and the literature, are presented. A comparison among selected degradation models is shown in order to evaluate the possibility of developing a general approach to the evaluation of thickness loss due to corrosion.

  12. EVALUATION OF THE PROBABILITY DISTRIBUTION OF PITTING CORROSION FATIGUE LIFE IN AIRCRAFT MATERIALS

    Institute of Scientific and Technical Information of China (English)

    WANG Qingyuan (王清远); N.KAWAGOISHI; Q.CHEN; R.M.PIDAPARTI

    2003-01-01

    Corrosion and fatigue properties of aircraft materials are known to have a considerable scatter due to the random nature of materials,loading,and environmental conditions.A probabilistic approach for predicting the pitting corrosion fatigue life has been investigated which captures the effect of the interaction of the cyclic load and corrosive environment and all stages of the corrosion fatigue process (i.e.the pit nucleation and growth,pit-crack transition,short- and long-crack propagation).The probabilistic model investigated considers the uncertainties in the initial pit size,corrosion pitting current,and material properties due to the scatter found in the experimental data.Monte Carlo simulations were performed to define the failure probability distribution.Predicted cumulative distribution functions of fatigue life agreed reasonably well with the existing experimental data.

  13. EVALUATION OF THE PROBABILITY DISTRIBUTION OF PITTING CORROSION FATIGUE LIFE IN AIRCRAFT MATERIALS

    Institute of Scientific and Technical Information of China (English)

    王清远; N.KAWAGOISHI; Q.CHEN; R.M.PIDAPARTI

    2003-01-01

    Corrosion and fatigue properties of aircraft materials axe known to have a considerablescatter due to the random nature of materials, loading, and environmental conditions. A probabilisticapproach for predicting the pitting corrosion fatigue life has been investigated which captures the effectof the interaction of the cyclic load and corrosive environment and all stages of the corrosion fatigueprocess (i.e. the pit nucleation and growth, pit-crack transition, short- and long-crack propagation).The probabilistic model investigated considers the uncertainties in the initial pit size, corrosion pittingcurrent, and material properties due to the scatter found in the experimental data. Monte Carlo simu-lations were performed to define the failure probability distribution. Predicted cumulative distributionfunctions of fatigue life agreed reasonably well with the existing experimental data.

  14. 金属管道交流腐蚀研究新进展%New progress in studying alternating current corrosion on metal pipelines

    Institute of Scientific and Technical Information of China (English)

    李自力; 杨燕

    2012-01-01

    passive film and induce pitting corrosion, but also interfere with the normal operation of a cathodic protection system due to a sharp increase of the cathodic protection current, a severe disturbance of the protection potential and even an anodic polarity reversal. Mechanisms of AC corrosion are very complex and people have made great attempts to explain these complicated processes through theoretical analyses and experimental simulations. There are only a few typical hypotheses on mechanisms of AC corrosion proposed so far and many difficult problems remain to be unsolved though studies on AC corrosion may date back to the late 19th century. In addition, we discussed some key problems of AC corrosion in details, predicted the research prospect and development trend of this frontier, which may be a help to researchers involved in the related domains.

  15. Corrosion Analysis of Water Injection Pipeline in Hailaer Oilfield%海拉尔油田注水管道内腐蚀原因分析及对策

    Institute of Scientific and Technical Information of China (English)

    孙彦吉

    2013-01-01

    The underground water injection pipeline material in Hailar oil field is 20# carbon steel. The pipeline in the operation process suffered inner wall corrosion problem. In order to find out the reasons of corrosion, the conveying media were tested and the corrosion products were andyzed by SEM and EDS, It is found that the internal corrosion of the water injection pipeline was mainly due to the high oxygen content in water injection resulting in oxygen corrosion, and the presence of a large number of chloride ions accelerated pipeline corrosioa Some corrosion prevention measures were put forward, including adopting nanometer inner anticorrosion paint and adding corrosion inhibitor, or using FRP (fibre reinforced plastic) pipeline.%海拉尔油田埋地注水管道材质为20#碳钢,该管道在运行过程中内壁腐蚀问题比较突出.为了查清腐蚀原因,对管道输送介质进行分析,对腐蚀产物进行扫描电镜和能谱分析.结果显示,注水管道内腐蚀的主要原因是注入水中氧含量高,引起管道内壁发生氧腐蚀,同时存在大量的氯离子,加剧了管道的点腐蚀.针对注水管道的腐蚀原因,提出应采取纳米内防腐蚀漆和投加缓蚀剂的防腐蚀措施,或采用玻璃钢材质的注水管线的建议.

  16. Some peculiarities of corrosion of wheel steel

    Directory of Open Access Journals (Sweden)

    Alexander SHRAMKO

    2009-01-01

    Full Text Available Corrosion mechanism and rate of different chemical composition and structural condition of wheel steel were investigated. It was shown that “white layers”, variation in grain size and banding of wheel steel structure results in corrosion rate. Microstructure of steel from different elements of railway wheels after operation with corrosion was investigated. Wheel steel with addition of vanadium corroded more quickly than steel without vanadium. Non-metallic inclusions are the centre of corrosion nucleation and their influence on corrosion depends on type of inclusion. Mechanism of corrosion of wheel steel corrosion was discussed.

  17. Copper anode corrosion affects power generation in microbial fuel cells

    KAUST Repository

    Zhu, Xiuping

    2013-07-16

    Non-corrosive, carbon-based materials are usually used as anodes in microbial fuel cells (MFCs). In some cases, however, metals have been used that can corrode (e.g. copper) or that are corrosion resistant (e.g. stainless steel, SS). Corrosion could increase current through galvanic (abiotic) current production or by increasing exposed surface area, or decrease current due to generation of toxic products from corrosion. In order to directly examine the effects of using corrodible metal anodes, MFCs with Cu were compared with reactors using SS and carbon cloth anodes. MFCs with Cu anodes initially showed high current generation similar to abiotic controls, but subsequently they produced little power (2 mW m-2). Higher power was produced with microbes using SS (12 mW m-2) or carbon cloth (880 mW m-2) anodes, with no power generated by abiotic controls. These results demonstrate that copper is an unsuitable anode material, due to corrosion and likely copper toxicity to microorganisms. © 2013 Society of Chemical Industry.

  18. Hot Corrosion Behavior of Bare, Cr3C2-(NiCr) and Cr3C2-(NiCr) + 0.2wt.%Zr Coated SuperNi 718 at 900 °C

    Science.gov (United States)

    Mudgal, Deepa; Singh, Surendra; Prakash, Satya

    2015-01-01

    Corrosion in incinerators, power plants, and chemical industries are frequently encountered due to the presence of salts containing sodium, sulphur, and chlorine. To obviate this problem, bare and coated alloys were tested under environments simulating the conditions present inside incinerators and power plants. 0.2 wt.% zirconium powder was incorporated in the Cr3C2-(NiCr) coating powder. The original powder and Zr containing powder was sprayed on Superni 718 alloy by D-gun technique. The bare and coated alloys were tested under Na2SO4 + K2SO4 + NaCl + KCl and Na2SO4 + NaCl environment. The corrosion rate of specimens was monitored using weight change measurements. Characterization of the corrosion products has been done using FE-SEM/EDS and XRD techniques. Bare and coated alloys showed very good corrosion resistance under given molten salt environments. Addition of 0.2wt.%Zr in Cr3C2-25%(NiCr) coating further greatly reduced the oxidation rate as well as improved the adherence of oxide scale to the coating surface during the time of corrosion.

  19. Diffusion Coatings as Corrosion Inhibitors

    Science.gov (United States)

    Ivanov, Radoslav; Ignatova-Ivanova, Tsveteslava

    2016-03-01

    Corrosion is the cause of irretrievable loss of huge amounts of metals and alloys. The harmful effects of corrosion can be reduced significantly by applying appropriate methods of corrosion protection. One method to protect metals against corrosion is the formation of diffusion coatings on them. High corrosion resistance is typical for the boride diffusion layers. Aluminothermy is one of the main methods for diffusion saturation of the surface of metal products with various elements, including boron, and under certain conditions with aluminum, too. Samples of steel 45 were put to aluminothermic diffusion saturation with boron in a pressurized steel container at a temperature of 1100K, for 6 hours in powdered aluminothermic mixtures. The content of B2O3 in the starting mixtures decreased from the optimum - 20% to 0%, and the content of Al and the activator - (NH4)2.4BF3 is constant, respectively 7% and 0.5%. Al2O3 was used as filler. The borided samples were tested for corrosion resistance in 10% HCl for 72 hours. The results show that their corrosion resistance depends on the composition of the starting saturating mixture (mainly on the content of B2O3), and respectively on the composition, structure, thickness and degree of adhesion of the layer to the metal base.

  20. Diffusion Coatings as Corrosion Inhibitors

    Directory of Open Access Journals (Sweden)

    Ivanov Radoslav

    2016-03-01

    Full Text Available Corrosion is the cause of irretrievable loss of huge amounts of metals and alloys. The harmful effects of corrosion can be reduced significantly by applying appropriate methods of corrosion protection. One method to protect metals against corrosion is the formation of diffusion coatings on them. High corrosion resistance is typical for the boride diffusion layers. Aluminothermy is one of the main methods for diffusion saturation of the surface of metal products with various elements, including boron, and under certain conditions with aluminum, too. Samples of steel 45 were put to aluminothermic diffusion saturation with boron in a pressurized steel container at a temperature of 1100K, for 6 hours in powdered aluminothermic mixtures. The content of В2О3 in the starting mixtures decreased from the optimum - 20% to 0%, and the content of Al and the activator - (NH42.4BF3 is constant, respectively 7% and 0.5%. Al2O3 was used as filler. The borided samples were tested for corrosion resistance in 10% HCl for 72 hours. The results show that their corrosion resistance depends on the composition of the starting saturating mixture (mainly on the content of В2О3, and respectively on the composition, structure, thickness and degree of adhesion of the layer to the metal base.

  1. Corrosion of steel drums containing cemented ion-exchange resins as intermediate level nuclear waste

    Energy Technology Data Exchange (ETDEWEB)

    Duffó, G.S. [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Farina, S.B., E-mail: farina@cnea.gov.ar [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Schulz, F.M. [Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina)

    2013-07-15

    Highlights: • There are no works related to the corrosion of drums containing radioactive waste. • Chloride induces high corrosion rate and after 1 year it drops abruptly. • Decrease in the corrosion rate is due to the lack of water to sustain the process. • Cementated ion-exchange resins do not pose risks of corrosion of the steel drums. -- Abstract: Exhausted ion-exchange resins used in nuclear reactors are immobilized by cementation before being stored. They are contained in steel drums that may undergo internal corrosion depending on the presence of certain contaminants. The objective of this work is to evaluate the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins with different aggressive species. The corrosion potential and the corrosion rate of the steel, and the electrical resistivity of the matrix were monitored for 900 days. Results show that the cementation of ion-exchange resins seems not to pose special risks regarding the corrosion of the steel drums.

  2. Pitting corrosion of Al2024-T3 in sodium chloride solution

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Pitting corrosion behavior of Al2024-T3 in sodium chloride solution was investigated by using potentiodynamic scanning (PDS) measurements and electrochemical impedance spectroscopy (EIS) technique. When pitting corrosion of the alloy occurs, there exists a passive region in the anodic branch of PDS polarization curve, which is enlarged with the increasing of immersion time due to the competition of the halide ions with OH- ions to adsorb on the oxide film to form the corrosion products film and the increase of pitting corrosion area. Two capacitive semicircles were observed in complex plane plot. For more extensive pitting and general corrosion of Al2024-T3, the passive region in PDS disappeared, while another depressed semicircle was observed in Nyquist plot because of the formation of corrosion products film. On the other hand, the low frequency inductive loop, which had often been regarded as a manifestation of pitting or formation and precipitation of a salt film, was not observed, which indicates that the low frequency inductive loop can not be the characteristic of pitting corrosion or the formation of salt film. The results also show that higher reactant CPE exponent values will correspond to more extensive transformation of a metal surface by very localized corrosion, while general corrosion can result in a smaller CPE exponent value.

  3. Hydrogen sulfide corrosion of weld regions in API X52 steel; Corrosion por acido sulfhidrico de las regiones de soldadura en acero API X52

    Energy Technology Data Exchange (ETDEWEB)

    Arenas-Martinez, L.F [Universidad Autonoma de Coahuila, Coahuila (Mexico)]. E-mail: fernando.arenas@uadec.edu.mx; Garcia-Cerecero, G. [Corporacion Mexicana de Investigacion en Materiales S.A. de C.V., Saltillo, Coahuila (Mexico)]. E-mail: ggarcia@comimsa.com

    2012-10-15

    The corrosion behavior of gas metal arc welding (GMAW) regions has been studied using potentiodynamic polarization and polarization resistance (LPR) techniques. Experiments were conducted in hydrogen sulfide (H{sub 2}S)-containing brine and in H{sub 2}S-free brine. Welds were made on API 5L X52 steel. Due to differences in their microstructure, chemical composition and residual stress level, weld regions exhibited different responses under H{sub 2}S corrosion. Base metal exhibited the highest corrosion rate (CR) and the most cathodic corrosion potential. [Spanish] Se estudio el comportamiento ante la corrosion de las regiones de soldadura de un cordon realizado por arco metalico con gas (GMAW) sobre un acero grado API X52 mediante las tecnicas de polarizacion potencio dinamica y resistencia a la polarizacion (LPR). Los experimentos se realizaron utilizando salmuera con 300 ppm de acido sulfhidrico (H{sub 2}S) y salmuera libre de H{sub 2}S como electrolitos. Debido a las diferencias en su microestructura, composicion quimica y el nivel de esfuerzos residuales, las regiones de soldadura mostraron diferentes respuestas a la corrosion por H{sub 2}S. El metal base exhibio la velocidad de corrosion (VC) mas alta y el potencial de corrosion mas catodico.

  4. Corrosion Protection of Electrically Conductive Surfaces

    OpenAIRE

    Jian Song; Liangliang Wang; Andre Zibart; Christian Koch

    2012-01-01

    The basic function of the electrically conductive surface of electrical contacts is electrical conduction. The electrical conductivity of contact materials can be largely reduced by corrosion and in order to avoid corrosion, protective coatings must be used. Another phenomenon that leads to increasing contact resistance is fretting corrosion. Fretting corrosion is the degradation mechanism of surface material, which causes increasing contact resistance. Fretting corrosion occurs when there is...

  5. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  6. Corrosion-resistant sulfur concretes

    Science.gov (United States)

    McBee, W. C.; Sullivan, T. A.; Jong, B. W.

    1983-04-01

    Sulfur concretes have been developed by the Bureau of Mines as construction materials with physical and mechanical properties that suit them for use in acid and salt corrosive environments where conventional concretes fail. Mixture design methods were established for preparing sulfur concretes using different types of aggregates and recently developed mixed-modified sulfur cements. Bench-scale testing of the sulfur concretes has shown their potential value. Corrosion resistance, strength, and durability of sulfur concrete are superior to those of conventional materials. Field in situ evaluation tests of the sulfur concretes as replacement for conventional concrete materials are in progress in corrosive areas of 24 commercial chemical, fertilizer, and metallurgical plants.

  7. Review on Stress Corrosion and Corrosion Fatigue Failure of Centrifugal Compressor Impeller

    Institute of Scientific and Technical Information of China (English)

    SUN Jiao; CHEN Songying; QU Yanpeng; LI Jianfeng

    2015-01-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  8. Flow-accelerated corrosion 2016 international conference

    Science.gov (United States)

    Tomarov, G. V.; Shipkov, A. A.

    2017-05-01

    The paper discusses materials and results of the most representative world forum on the problems of flow-accelerated metal corrosion in power engineering—Flow-Accelerated Corrosion (FAC) 2016, the international conference, which was held in Lille (France) from May 23 through May 27, 2016, sponsored by EdF-DTG with the support of the International Atomic Energy Agency (IAEA) and the World Association of Nuclear Operators (WANO). The information on major themes of reports and materials of the exhibition arranged within the framework of the congress is presented. The statistics on operation time and intensity of FAC wall thinning of NPP pipelines and equipment in the world is set out. The paper describes typical examples of flow-accelerated corrosion damage of condensate-feed and wet-steam pipeline components of nuclear and thermal power plants that caused forced shutdowns or accidents. The importance of research projects on the problem of flow-accelerated metal corrosion of nuclear power units coordinated by the IAEA with the participation of leading experts in this field from around the world is considered. The reports presented at the conference considered issues of implementation of an FAC mechanism in single- and two-phase flows, the impact of hydrodynamic and water-chemical factors, the chemical composition of the metal, and other parameters on the intensity and location of FAC wall thinning localized areas in pipeline components and power equipment. Features and patterns of local and general FAC leading to local metal thinning and contamination of the working environment with ferriferous compounds are considered. Main trends of modern practices preventing FAC wear of NPP pipelines and equipment are defined. An increasing role of computer codes for the assessment and prediction of FAC rate, as well as software systems of support of the NPP personnel for the inspection planning and prevention of FAC wall thinning of equipment operating in singleand two

  9. Remote Sensing of Crevice Corrosion. Phase I

    Science.gov (United States)

    1993-10-01

    Sears and Zemansky , 1950). Here, pt0 is permittivity of the medium. At a given distance r from the element the flux density is a maximum in a plane...and Marashov, I.K.(1964), Corrosion, Vol. 20, p. 115. Sears, F.W., and Zemansky , M.W.(1950), "University Physics", Addison Wesley Press, Cambridge...Figure 4: Magnetic field due to a current element (Sears and Zemansky , 1950). 24 0.03 n t... x 0.025 ’ !x G 0.02 a Y 4- z j 0.01. ,-Noise Budget (10

  10. Engineering considerations for corrosion monitoring of gas gathering pipeline systems

    Energy Technology Data Exchange (ETDEWEB)

    Braga, T.G.; Asperger, R.G.

    1987-01-01

    Proper corrosion monitoring of gas gathering pipelines requires a system review to determine the appropriate monitor locations and types of monitoring techniques. This paper develops and discusses a classification of conditions such as flow regime and gas composition. Also discussed are junction categories which, for corrosion monitoring, need to be considered from two points of view. The first is related to fluid flow in the line and the second is related corrosion inhibitor movement along the pipeline. The appropriate application of the various monitoring techniques such as coupons, hydrogen detectors, electrical resistance probe and linear polarization probes are discussed in relation to flow regime and gas composition. Problems caused by semi-conduction from iron sulfide are considered. Advantages and disadvantages of fluid gathering methods such as pots and flow-through drips are discussed in relation to their reliability as on-line monitoring locations.

  11. Corrosion Investigations in Straw-Fired Power Plants in Denmark

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Karlsson, A

    2001-01-01

    In Denmark, straw and other types of biomass are used for generating energy in power plants. Straw has the advantage that it is a "carbon dioxide neutral fuel" and therefore environmentally acceptable. Straw combustion is associated with corrosion problems which are not encountered in coal......-fired plants. During combustion, potassium chloride and SO2 are released in the flue gas and through condensation and deposition processes, they will result in the formation of superheater ash deposits rich in potassium chloride and potassium sulphate. Such ash deposits give rise to varying degrees...... of accelerated corrosion. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A series of field tests have been undertaken in the various straw-fired power plants in Denmark, namely the Masnedø, Rudkøbing and Ensted CHP plants. Three types...

  12. Microbiologically Influenced Corrosion of Carbon Steel Exposed to Biodiesel

    Directory of Open Access Journals (Sweden)

    S. Malarvizhi

    2016-01-01

    Full Text Available Environmental concerns over worsening air pollution problems caused by emissions from vehicles and depletion of fossil fuels have forced us to seek fuels such as biodiesel which can supplement petrofuels. Biodiesels have the ability to retain water and provide a conducive environment for microbiologically influenced corrosion (MIC which may cause difficulties during transportation, storage, and their use. This paper analyses the influence of bacteria on the corrosivity of biodiesel obtained from Jatropha curcas on carbon steel using mass loss method. Carbon steel showed the highest corrosion rates in B100 (100% biodiesel both in the presence and in absence of bacteria. The surface analysis of the metal was carried out using SEM.

  13. Microgalvanic corrosion of laser-welded HSLA steels

    NARCIS (Netherlands)

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion a

  14. Prevention of reinforcement corrosion by hydrophobic treatment of concrete

    NARCIS (Netherlands)

    Polder, R.B.; Borsje, H.; Vries, H. de

    2001-01-01

    Corrosion of reinforcement in concrete bridge decks may occur due to penetration of de-icing salts, even in the presence of an asphalt overlay. This paper reports a laboratory study into additional protection of concrete by hydrophobic treatment. It was found that hydrophobic treatment strongly redu

  15. Monitoring dc stray current corrosion at sheet pile structures

    NARCIS (Netherlands)

    Peelen, W.H.A.; Neeft, E.A.C.; Leegwater, G.; Kanten-Roos, W. van; Courage, W.M.G.

    2012-01-01

    Steel is discarded by railway owners as a material for underground structures near railway lines, due to uncertainty over increased corrosion by DC stray currents stemming from the traction power system. This paper presents a large scale field test in which stray currents interference of a sheet pil

  16. Microgalvanic corrosion of laser-welded HSLA steels

    NARCIS (Netherlands)

    Looi, Y.-M.

    2008-01-01

    Laser welding of galvanized high strength low alloy (HSLA) steels leads to the evaporation of zinc at the weld and the formation of a heat-affected-zone (HAZ). High heat input due to welding generates macro galvanic coupling between the weld and the parent metal as well as micro galvanic corrosion

  17. Tank 241-AY-102 Secondary Liner Corrosion Evaluation - 14191

    Energy Technology Data Exchange (ETDEWEB)

    Boomer, Kayle D. [Washington River Protection Solutions (United States); Washenfelder, Dennis J. [Washington River Protection Solutions (United States); Johnson, Jeremy M. [Department of Energy, Washington, DC (United States). Office of River Protection

    2014-01-07

    In October 2012, Washington River Protection Solutions, LLC (WRPS) determined that the primary tank of 241-AY-102 (AY-102) was leaking. A number of evaluations were performed after discovery of the leak which identified corrosion from storage of waste at the high waste temperatures as one of the major contributing factors in the failure of the tank. The propensity for corrosion of the waste on the annulus floor will be investigated to determine if it is corrosive and must be promptly removed or if it is benign and may remain in the annulus. The chemical composition of waste, the temperature and the character of the steel are important factors in assessing the propensity for corrosion. Unfortunately, the temperatures of the wastes in contact with the secondary steel liner are not known; they are estimated to range from 45 deg C to 60 deg C. It is also notable that most corrosion tests have been carried out with un-welded, stress-relieved steels, but the secondary liner in tank AY-102 was not stress-relieved. In addition, the cold weather fabrication and welding led to many problems, which required repeated softening of the metal to flatten secondary bottom during its construction. This flame treatment may have altered the microstructure of the steel.

  18. Corrosion and arc erosion in MHD channels. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rosa, R.J. [Montana State Univ., Bozeman, MT (United States). Dept. of Mechanical Engineering; Pollina, R.J. [Montana State Univ., Bozeman, MT (United States). Dept. of Mechanical Engineering]|[EG and G Energy Measurements, Inc., Las Vegas, NV (United States)

    1992-08-01

    The problems connected with gas side corrosion for the design of the lA4 (POC) channel hardware are explored and results of gas side wear rate tests in the Textron Mark VII facility are presented. It is shown that the proposed designs meet a 2000 hour lifetime criterion based upon these materials tests. Improvement in cathode lifetime is demonstrated with lower voltage intercathode gaps. The corrosion of these materials is discussed and it is shown how lifetimes are dependent upon gap voltage and average metal temperature. The importance of uniformity of slagging to the durability of the anode wall is demonstrated. The wear mechanism of the anodes in the MHD channel is analyzed. In addition to gas-side corrosion, the results of specific water corrosion tests of sidewall materials are discussed. All of the tests reported here were carried out to confirm the gas-side performance and the manufacturability of anode and sidewall designs and to address questions posed about the durability of tungsten-copper on the waterside. the results of water corrosion tests of the tungsten copper alloy sidewall material are presented to show that with proper control of waterside pH and, if necessary, dissolved oxygen, one can obtain reliable performance with no degradation of heat transfer with this material. The final choice of materials was determined primarily by the outcome of these tests and also by the question of the manufacturability of the prospective designs.

  19. Performance evaluation of corrosion-affected reinforced concrete bridge girders using Markov chains with fuzzy states

    Indian Academy of Sciences (India)

    M B ANOOP; K BALAJI RAO

    2016-08-01

    A methodology for performance evaluation of reinforced concrete bridge girders in corrosive environments is proposed. The methodology uses the concept of performability and considers both serviceability- and ultimate-limit states. The serviceability limit states are defined based on the degree of cracking (characterized by crack width) in the girder due to chloride induced corrosion of reinforcement, and the ultimate limit states are defined based on the flexural load carrying capacity of the girder (characterized in terms of rating factor using the load and resistance factor rating method). The condition of the bridge girder is specified by the assignment of a condition state from a set of predefined condition states. Generally, the classification of condition states is linguistic, while the condition states are considered to be mutually exclusive and collectivelyexhaustive. In the present study, the condition states of the bridge girder are also represented by fuzzy sets to consider the ambiguities arising due to the linguistic classification of condition states. A non-homogeneous Markov chain (MC) model is used for modeling the condition state evolution of the bridge girder with time. The usefulness of the proposed methodology is demonstrated through a case study of a severely distressed beam of the Rocky Point Viaduct. The results obtained using the proposed approach are compared with those obtained using conventional MC model. It is noted that the use of MC with fuzzy states leads to conservative decision making for the problem considered in the case study.

  20. Marine Atmospheric Corrosion of Carbon Steel: A Review

    Science.gov (United States)

    Alcántara, Jenifer; de la Fuente, Daniel; Chico, Belén; Simancas, Joaquín; Díaz, Iván; Morcillo, Manuel

    2017-01-01

    The atmospheric corrosion of carbon steel is an extensive topic that has been studied over the years by many researchers. However, until relatively recently, surprisingly little attention has been paid to the action of marine chlorides. Corrosion in coastal regions is a particularly relevant issue due the latter’s great importance to human society. About half of the world’s population lives in coastal regions and the industrialisation of developing countries tends to concentrate production plants close to the sea. Until the start of the 21st century, research on the basic mechanisms of rust formation in Cl−-rich atmospheres was limited to just a small number of studies. However, in recent years, scientific understanding of marine atmospheric corrosion has advanced greatly, and in the authors’ opinion a sufficient body of knowledge has been built up in published scientific papers to warrant an up-to-date review of the current state-of-the-art and to assess what issues still need to be addressed. That is the purpose of the present review. After a preliminary section devoted to basic concepts on atmospheric corrosion, the marine atmosphere, and experimentation on marine atmospheric corrosion, the paper addresses key aspects such as the most significant corrosion products, the characteristics of the rust layers formed, and the mechanisms of steel corrosion in marine atmospheres. Special attention is then paid to important matters such as coastal-industrial atmospheres and long-term behaviour of carbon steel exposed to marine atmospheres. The work ends with a section dedicated to issues pending, noting a series of questions in relation with which greater research efforts would seem to be necessary. PMID:28772766

  1. Greener Approach towards Corrosion Inhibition

    Directory of Open Access Journals (Sweden)

    Neha Patni

    2013-01-01

    Full Text Available Corrosion control of metals is technically, economically, environmentally, and aesthetically important. The best option is to use inhibitors for protecting metals and alloys against corrosion. As organic corrosion inhibitors are toxic in nature, so green inhibitors which are biodegradable, without any heavy metals and other toxic compounds, are promoted. Also plant products are inexpensive, renewable, and readily available. Tannins, organic amino acids, alkaloids, and organic dyes of plant origin have good corrosion-inhibiting abilities. Plant extracts contain many organic compounds, having polar atoms such as O, P, S, and N. These are adsorbed on the metal surface by these polar atoms, and protective films are formed, and various adsorption isotherms are obeyed. Various types of green inhibitors and their effect on different metals are mentioned in the paper.

  2. Investigation on corrosion stratigraphy and morphology in some Iron Age bronze alloys vessels by OM, XRD and SEM-EDS methods

    Science.gov (United States)

    Oudbashi, Omid; Hasanpour, Ata; Davami, Parviz

    2016-04-01

    The recently study of the corrosion in some bronze artefacts from the Sangtarashan Iron Age site, western Iran, was established to identify corrosion morphology and mechanism in these objects. The corrosion layers in 22 samples were studied by optical microscopy, scanning electron microscopy-energy-dispersive X-ray spectroscopy and X-ray diffraction methods. The results showed that a thin corrosion crust has formed on the surface of bronzes with a triple-layer structure, including two internal and one external corrosion layers. The formation of these layers is due to copper leaching from the bronze surface. The internal corrosion part has been a compact, tin-rich corrosion/oxidation product (noble patina) with some evidences from original metallurgical aspects of the bronze as well as a very thin layer beneath the tin-rich layer. External corrosion products have been identified as basic copper carbonates, malachite and azurite. Based on the results, the corrosion morphology in the Sangtarashan Iron Age bronzes is due to long-term burial in an appropriate environment in a moderately corrosive soil. Although it is the first time to investigate Iron Age bronzes from Iran, this corrosion morphology is partially similar to type I corrosion morphology observed in archaeological bronze objects; nevertheless, some deviations are visible in comparison with previously established patterns.

  3. Testing and prediction of erosion-corrosion for corrosion resistant alloys used in the oil and gas production industry

    Science.gov (United States)

    Rincon, Hernan E.

    The corrosion behavior of CRAs has been thoroughly investigated and documented in the public literature by many researchers; however, little work has been done to investigate erosion-corrosion of such alloys. When sand particles are entrained in the flow, the degradation mechanism is different from that observed for sand-free corrosive environment. There is a need in the oil and gas industry to define safe service limits for utilization of such materials. The effects of flow conditions, sand rate, pH and temperature on the erosion-corrosion of CRAs were widely studied. An extensive experimental work was conducted using scratch tests and flow loop tests using several experimental techniques. At high erosivity conditions, a synergistic effect between erosion and corrosion was observed. Under the high sand rate conditions tested, erosivity is severe enough to damage the passive layer protecting the CRA thereby enhancing the corrosion rate. In most cases there is likely a competition between the rates of protective film removal due to mechanical erosion and protective film healing. Synergism occurs for each of the three alloys examined (13Cr and Super13Cr and 22Cr); however, the degree of synergism is quite different for the three alloys and may not be significant for 22Cr for field conditions where erosivities are typically much lower that those occurring in the small bore loop used in this research. Predictions of the corrosion component of erosion-corrosion based on scratch test data compared reasonably well to test results from flow loops for the three CRAs at high erosivity conditions. Second order behavior appears to be an appropriate and useful model for representing the repassivation process of CRAs. A framework for a procedure to predict penetration rates for erosion-corrosion conditions was developed based on the second order model behavior observed for the re-healing process of the passive film of CRAs and on computational fluid dynamics (CFD) simulations

  4. Literature Survey of Copper Corrosion Modelling under Deep Geological Disposal Environment

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Heui-Joo; Kook, Dong-Hak; Lee, Min-Soo; Choi, Heui-Joo

    2008-03-15

    As a one of the solution for the spent nuclear fuel problem, deep repository research have been under way in KAERI. To raise the resistance against repository cask corrosion, copper canister was adopted for the outer material of the cask. Duration of the repository with million year order makes the copper corrosion research under the repository environment very important and the corrosion modelling which could trace the real world precisely and predict the corrosion behavior very well is subsequently necessary. With in progress of plan to manufacture unique copper cask corresponding to our country repository system, survey for the preceding research papers in recent research direction and kernel points is expected to significant. This paper arranged the representative literatures for the important corrosion mechanism which are recently published.

  5. Model and numerical analysis of 3D corrosion layer of reinforced concrete structure

    Institute of Scientific and Technical Information of China (English)

    李永和; 葛修润

    2003-01-01

    Under the assumption that the corrosion at the end of steel bolt or steel bar is shaped like the contour line of ellipsoid, a mathematic model and formulas of calculating the thickness of corrosion layer at arbitrary point are presented in this paper. Then regarding the arbitrary points of 3D corrosion layer as patch element model of fictitious displacement discontinuity, we propose the basic solution of 3D problem of the patch element acting on discontinuous displacement. With three basic assumptions of the corrosion layer, we set up the 3D numerical discreted model, and derive the stress boundary equation for fictitious corrosion layer of 3D numerical analysis. We also make the numerical stimulating calculation of the shotcrete structure at some lane using 3D finite element method. The results show that this method is effective and reasonable.

  6. Corrosion mechanisms of candidate structural materials for supercritical water-cooled reactor

    Institute of Scientific and Technical Information of China (English)

    Lefu ZHANG; Fawen ZHU; Rui TANG

    2009-01-01

    Nickel-based alloys, austenitic stainless steel, ferritic/martensitic heat-resistant steels, and oxide dispersion strengthened steel are presently considered to be the candidate structural or fuel-cladding materials for supercritical water-cooled reactor (SCWR), one of the promising generation IV reactor for large-scale electric power production. However, corrosion and stress corrosion cracking of these candidate alloys still remain to be a major problem in the selection of nuclear fuel cladding and other structural materials, such as water rod. Survey of literature and experimental results reveal that the general corrosion mechanism of those candidate materials exhibits quite complicated mechanism in high-temperature and high-pressure supercritical water. Formation of a stable protective oxide film is the key to the best corrosion-resistant alloys. This paper focuses on the mechanism of corrosion oxide film breakdown for SCWR candidate materials.

  7. Accelerated corrosion test and corrosion failure distribution model of aircraft structural aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Wen-lin; MU Zhi-tao; JIN Ping

    2006-01-01

    Based on corrosion damage data of 10 years for a type of aircraft aluminum alloy, the statistical analysis was conducted by Gumbel, Normal and two parameters Weibull distribution function. The results show that aluminum alloy structural member has the corrosion history of pitting corrosion-intergranular corrosion-exfoliation corrosion, and the maximum corrosion depth is in conformity to normal distribution. The accelerated corrosion test was carried out with the complied equivalent airport accelerated environment spectrum. The corrosion damage failure modes of aluminum alloy structural member indicate that the period of validity of the former protective coating is about 2.5 to 3 years, and that of the novel protective coating is about 4.0 to 4.5 years. The corrosion kinetics law of aluminum spar flange was established by fitting corrosion damage test data. The law indicates two apparent corrosion stages of high strength aluminum alloy section material: pitting corrosion and intergranular corrosion/exfoliation corrosion.The test results agree with the statistical fit result of corrosion data collected from corrosion member in service. The fractional error is 5.8% at the same calendar year. The accelerated corrosion test validates the corrosion kinetics law of aircraft aluminum alloy in service.

  8. Corrosion issues of powder coated AA6060 aluminium profiles

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Valgarðsson, Smári; Jellesen, Morten Stendahl

    2015-01-01

    In this study detailed microstructural investigation of the reason for unexpected corrosion of powder coated aluminium alloy AA6060 windows profiles has been performed. The results from this study reveals that the failure of the window profiles was originated from the surface defects present...... on the extruded AA6060 aluminium profile after metallurgical process prior to powder coating. Surface defects are produced due to intermetallic particles in the alloy, which disturb the flow during the extrusion process. The corrosion mechanism leading to the failure of the powder coated AA6060 aluminium profiles...

  9. Sustainability assessment of concrete structure durability under reinforcement corrosion

    DEFF Research Database (Denmark)

    Thybo, Anna Emilie A.; Michel, Alexander; Stang, Henrik

    In the present paper a parametric study is conducted based on an existing finite element based model. The influence of cover layer, reinforcement diameter and water-to-cement ratio is compared to a possible scatter in the results due to insufficient knowledge about the distribution of the corrosion...... current density along the circumference of the reinforcement. Simulations show that the scatter has a greater influence on the results than changing the parameters wherefore it is concluded that further investigation of the non-uniform deposition of corrosion products is essential to better understand...

  10. [Corrosion resistance and bond strength of dental alloys].

    Science.gov (United States)

    Schwickerath, H

    1990-07-01

    Investigated Ni-alloys, which showed extensive solubility of Ni particles in corrosion bathes due to DIN 13927, also revealed pronounced lost of bond strength to ceramic veneers when immersed into corrosion bathes of equal constitution. Noble metal alloys with a gold concentration more than 50 percent, however, showed no such large lost of bond strength. Pd alloys showed a lost of bond strength which increased with their Ga concentration. Co alloys revealed a behavior similar to the Ni alloys but with no obvious correlation between solubility and lost of bond strength.

  11. Electrochemical Studies of Atmospheric Corrosion.

    Science.gov (United States)

    1979-01-01

    Todynamlc polarization curves using a mod ifiedatmospheric corrosion mon i tor (ACM). Norma l Tafel behavior was observed , the limiting current for oxygen...following a suggestion of Peter Serada, who is heading a task group on time-of-wetness measurements In ASTM GO1 .04, in which the author is participating...about 5 papers except for 1968 where a symposium on atmospheric corrosion was held which resulted in the publ ication of an ASTM Special Technical

  12. Corrosion Control Anniston Army Depot

    Science.gov (United States)

    2010-02-09

    parts. • Anodize, Chrome, and Black Oxide (et.al.) • Substrate Prep and CARC paint. Stowage • Climate controlled storage (limited). • Weather...resistant (rain, uv) stowage . • Right Material – Right Time In Process Actions Bldgs 129 and 114 • Installation of new cleaning technologies for small... Rack Dehydration Prep Area CARC Application Flash-Off Oven De-mask and Anti- Corrosion App. Planned Future Actions Survey • Perform a corrosion survey

  13. Maintainability Improvement Through Corrosion Prediction

    Science.gov (United States)

    1997-12-01

    potential, current, pH, and chloride ion concentration were made along a simulated corrosion fatigue crack for HY80 (UNS K31820) steel in seawater...frequency range of 0.05-50 Hz, a 7075-T6 aluminium alloy and 304 and 316L stainless steels were fatigue tested in 3.0% NaCl solution. The increments...DESCRIPTORS: Conference Paper; Aluminum base alloys- Mechanical properties; Austenitic stainless steels - Mechanical properties; Corrosion fatigue

  14. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  15. Environmental and alloying effects on corrosion of metals and alloys

    Science.gov (United States)

    Liang, Dong

    2009-12-01

    species could be missed in standard laboratory exposures such as ASTM B117. Initial efforts focused on the effects UV radiation, O3, relative humidity on the atmospheric corrosion of bare silver. Later work addressed the corrosion of silver samples deposited with NaCl particles. An exposure chamber that can simulate various environmental effects was built. The effects of UV radiation, O3, and relative humidity were varied separately while keeping the other factors the same level. The corrosion products were analyzed by the galvanostatic reduction method and characterization techniques such as SEM and EDS. It was found that both UV and O3 are necessary for fast corrosion on bare silver and this fast corrosion reaction results from atomic oxygen generated photodegradation of O3. In the presence of UV and O3, relative humidity has little effect on the atmospheric corrosion of bare silver in contrast to conventional atmospheric corrosion. The degree of corrosion is found to increase with O3 concentration. Moreover, a kinetic study of atmospheric corrosion of bare silver found that an incubation time for the atmospheric corrosion attack is needed. This incubation time is related to the chemisorption process of atomic oxygen. Though UV radiation can form reactive atomic oxygen which is more reactive than O3 alone as shown in the last chapter, the enhancement of corrosion by UV is limited for Ag with NaCl particles at low ozone concentration and high RH. The corrosion rate of silver with NaCl particles is found to increase with relative humidity, which is different than the case of bare silver. This indicates that different mechanisms control the atmospheric corrosion of silver. The incubation time for corrosion of silver with NaCl particles is shorter than for bare silver. This result from chemisorption of Cl 2 is favored over that of atomic oxygen. Interestingly, the total corrosion product of silver with NaCl particles is less than that of bare silver. This could be due to

  16. Corrosion Protection of Launch Infrastructure and Hardware Through the Space Shuttle Program

    Science.gov (United States)

    Calle, L. M.

    2011-01-01

    Corrosion, the environmentally induced degradation of materials, has been a challenging and costly problem that has affected NASA's launch operations since the inception of the Space Program. Corrosion studies began at NASA's Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. NASA's KSC Beachside Corrosion Test Site, which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive natural conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. In the years that followed, numerous efforts at KSC identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosiye environment at the launch pads. Knowledge on materials degradation, obtained by facing the highly corrosive conditions of the Space Shuttle launch environment, as well as limitations imposed by the environmental impact of corrosion control, have led researchers at NASA's Corrosion Technology Laboratory to establish a new technology development capability in the area of corrosion prevention, detection, and mitigation at KSC that is included as one of the "highest priority" technologies identified by NASA's integrated technology roadmap. A historical perspective highlighting the challenges encountered in protecting launch infrastructure and hardware from corrosion during the life of the Space Shuttle program and the new technological advances that have resulted from facing the unique and highly corrosive conditions of the Space Shuttle launch environment will be presented.

  17. Investigation of hafnium for biomedical applications:corrosion and tribocorrosion in simulated body fluids

    OpenAIRE

    Sin, Jorge Rituerto

    2013-01-01

    Metals have excellent properties, such as high strength, ductility and toughness, which make them the material of choice for many biomedical applications. However, the main drawback of metals is their general tendency to corrode, which is an important factor when they are used as biomaterials due to the corrosive nature of the human body.Titanium and titanium alloys are widely used in biomedical devices due to their excellent corrosion resistance and good biocompatibility. However, one of the...

  18. Pure mechanical wear loss measurement in corrosive wear

    Indian Academy of Sciences (India)

    Yanliang Huang; Xiaoxia Jiang; Sizuo Li

    2000-12-01

    The method for the measurement of the pure mechanical wear loss for 321 stainless steel, 1045 steel and pure iron in the study of the synergy between corrosion and wear was studied. The methods studied included the measurement in distilled water, by cathodic protection and by adding inhibitor KI, and all were compared with the wear loss in air. The experiment showed that the pure mechanical wear losses and friction coefficients obtained by the three methods were close to each other and can be used to calculate the various wear components in the study of the interaction of corrosion and wear, but the measurements in distilled water for pure iron and 1045 steel are not recommended due to their corrosion.

  19. Influence of remanent magnetization on pitting corrosion in pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J. H. [ESIME Zacatenco, SEPI Electronica Instituto Politecnico Nacional Mexico, D. F. (Mexico); Caleyo, F.; Hallen, J. M. [DIM-ESIQIE, Instituto Politecnico Nacional Mexico D. F. (Mexico); Lopez-Montenegro, A.; Perez-Baruch, E. [Pemex Exploracion y Produccion, Region Sur Villahermosa, Tabasco (Mexico)

    2010-07-01

    Statistical studies performed in Mexico indicate that leakage due to external pitting corrosion is the most likely cause of failure of buried pipelines. When pipelines are inspected with the magnetic flux leakage (MFL) technology, which is routinely used, the magnetization level of every part of the pipeline changes as the MFL tool travels through it. Remanent magnetization stays in the pipeline wall after inspection, at levels that may differ from a point to the next. This paper studies the influence of the magnetic field on pitting corrosion. Experiments were carried out on grade 52 steel under a level of remanent magnetization and other laboratory conditions that imitated the conditions of a pipeline after an MLF inspection. Non-magnetized control samples and magnetized samples were subjected to pitting by immersion in a solution containing chlorine and sulfide ions for seven days, and then inspected with optical microscopy. Results show that the magnetic field in the pipeline wall significantly increases pitting corrosion.

  20. A Study on Corrosion Resistance of Coating System on Steel

    Energy Technology Data Exchange (ETDEWEB)

    Nah, Hwan Seon; Lee, Hyeon Ju; Kim, Kang Seok [Korea Electricity Power Research Institute, Daejeon (Korea, Republic of); Lee, Chul Woo [KEPCO E and Co., Yongin (Korea, Republic of)

    2007-04-15

    The design purpose of architectural finish on steel structures is to prevent corrosion in the respect of structural durability, function, beauty and economy. In particular, as structures located on shores is easily degraded due to damage from salt, it is necessary to evaluate the applied coating systems on steel structures. This study is focused on anti-corrosive tests of both steel surfaces and high strength bolts. Two kinds of tests were conducted on each specimen under the condition of outdoor exposure and salt spray comparatively during 760 hours. In case of coating systems on steel surfaces, three layered coating system showed the best function among the various coating systems. Regarding the coating systems on high strength bolts, the coating system composed of zinc dust on hot dip galvanized coating was found to be the best against corrosion.