The long-term acceleration of waste glass corrosion: A preliminary review

International Nuclear Information System (INIS)

Kielpinski, A.L.

1995-07-01

Whereas a prior conception of glass dissolution assumed a relatively rapid initial dissolution which then slowed to a smaller, fairly constant longer-term rate, some recent work suggests that these two stages are followed by a third phase of dissolution, in which the dissolution rate is accelerated with respect to what had previously been thought of as the final long-term rate. The goals of the present study are to compile experimental data which may have a bearing on this phenomena, and to provide an initial assessment of these data. The Savannah River Technology Center (SRTC) is contracted to develop glass formulation models for vitrification of Hanford low-level waste (LLW), in support of the Hanford Tank Waste Remediation System Technology Development Program. The phenomenon of an increase in corrosion rate, following a period characterized by a low corrosion rate, has been observed by a number of researchers on a number of waste glass compositions. Despite inherent ambiguities arising from SA/V (glass surface area to solution volume ratio) and other effects, valid comparisons can be made in which accelerated corrosion was observed in one test, but not in another. Some glass compositions do not appear to attain a plateau region; it may be that the observation of continued, non-negligible corrosion in these glasses represents a passage from the initial rate to the accelerated rate. The long-term corrosion is a function of the interaction between the glass and its environment, including the leaching solution and the surrounding materials. Reaction path modeling and stability field considerations have been used with some success to predict the changes in corrosion rate over time, due to these interactions. The accelerated corrosion phenomenon highlights the need for such integrated corrosion modeling and the scenario-specific nature of a particular glass composition's durability

Online, real-time corrosion monitoring in district heating systems

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Thorarinsdottir, R.I.

2005-01-01

The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress, ......, precipitation of deposits or crevices. The authors describe methods used for on-line monitoring of corrosion, cover the complications and the main results of a Nordic project.......The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress...

An Investigation of the Mechanism of IGA/SCC of Alloy 600 in Corrosion Accelerating Heated Crevice Environments - Topical Report Phase I 8/18/1999 - 8/31/2000

International Nuclear Information System (INIS)

Lumsden, Jesse

2000-01-01

The crevice formed by the tube/tube support plate (T/TSP) intersection in a pressurized water reactor (PWR) steam generator is a concentration site for nonvolatile impurities (referred to as hideout) in the steam generator water. The restricted mass transport in the small crevice volume prevents the species, which concentrate by a thermal/hydraulic mechanism during the generation of steam, from quickly dispersing into the bulk water. The presence of a porous scale corrosion product on the surface of the tube and deposits of corrosion products in the crevice further restrict mass transport. The concentrated solutions and deposits in T/TSP crevices have been correlated with several forms of corrosion on the OD of steam generator tubes including intergranular attack/stress corrosion cracking (IGA/SCC), pitting, and wastage. The rate and type of corrosion are dependent on pH, specific anions, and the electrochemical potential. Careful water chemistry control and other remedial measures have essentially stopped all forms of secondary side corrosion except IGA/SCC. Crevice chemistries in an operating steam generator cannot be measured directly because of their inaccessibility. In practice, computer codes (MULTEQ, Molar Ratio Index, etc.) based upon hypothesized chemical reactions and thermal hydraulic mechanisms are used to predict crevice chemistry. The Rockwell program provides an experimental base to benchmark crevice chemistry models and to benchmark crevice chemistry control measures designed to mitigate IGA/SCC. The objective of this program is to develop an understanding of the corrosion accelerating mechanisms, particularly IGA/SCC, in steam generator crevices. The important variables will be identified, including the relationship between bulk water chemistry and corrosion accelerating chemistries in a crevice. An important result will be the identification of water chemistry control measures needed to mitigate secondary side IGA/SCC in steam generator tubes. The

Irradiation-accelerated corrosion of reactor core materials

International Nuclear Information System (INIS)

Bartels, David; Was, Gary; Jiao, Zhijie

2012-09-01

The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, but also applies to most all other GenIV concepts. Of these four drivers, the combination of radiation and corrosion presents a unique and extremely challenging environment for materials, for which an understanding of the fundamental science is essentially absent. Irradiation can affect corrosion or oxidation in at least three different ways. Radiation interaction with water results in the decomposition of water into radicals and oxidizing species that will increase the electrochemical corrosion potential and lead to greater corrosion rates. Irradiation of the solid surface can produce excited states that can alter corrosion, such as in the case of photo-induced corrosion. Lastly, displacement damage in the solid will result in a high flux of defects to the solid-solution interface that can alter and perhaps, accelerate interface reactions. While there exists reasonable understanding of how corrosion is affected by irradiation of the aqueous environment, there is little understanding of how irradiation affects corrosion through its impact on the solid, whether metal or oxide. The reason is largely due to the difficulty of conducting experiments that can measure this effect separately. We have undertaken a project specifically to separate the several effects of irradiation on the mechanisms of corrosion. We seek to answer the question: How does radiation damage to the solution-oxide couple affect the oxidation process differently from radiation damage to either component alone? The approach taken in this work is to closely compare corrosion accelerated by (1) proton irradiation, (2) electron irradiation, and (3) chemical corrosion potential effects alone, under typical PWR operating conditions at 300 deg. C. Both 316 stainless steel and zirconium are to be studied. The proton

Effect of Heat Treatment on Corrosion Behaviors of Mg-5Y-1.5Nd Alloys

Directory of Open Access Journals (Sweden)

Xiumin Ma

2016-01-01

Full Text Available Corrosion behavior of Mg-5Y-1.5Nd alloy was investigated after heat treatment. The microstructure and precipitation were studied by scanning electron microscope (SEM and energy dispersive spectrometer (EDS. The weight loss rates of different samples were arranged as T6-24 h>T6-6 h>T6-14 h>as-cast>T4. The open circuit potential (OCP showed that T4 sample had a more positive potential than that of other samples. The potentiodynamic polarization curves showed that the T6-24 h sample had the highest corrosion current density of 245.362 μA·cm−2, whereas the T4 sample had the lowest at 52.164 μA·cm−2. The EIS results confirmed that the heat treatment reduced the corrosion resistance for Mg-5Y-1.5Nd alloy, because the precipitations acted as the cathode of electrochemical reactions to accelerate the corrosion process. The corrosion rates of different samples were mainly determined by the amount and distribution of the precipitations. The precipitations played dual roles that depended on the amount and distribution. The presence of the phase in the alloys could deteriorate the corrosion performance as it could act as an effective galvanic cathode. Otherwise, a fine and homogeneous phase appeared to be a better anticorrosion barrier.

Effect of heat treatment on the grooving corrosion resistance of ERW pipes

International Nuclear Information System (INIS)

Lee, Jong Kwon; Lee, Jae Young; Lim, Soo Hyun; Park, Ji Hwan; Seo, Bo Min; Kim, Seon Hwa

2002-01-01

The v-sharp grooving corrosion of ERW(electrical resistance welding) steel pipes limited their wide application in the industry in spite of their high productivity and efficiency. The grooving corrosion is caused mainly by the different microstructures between the matrix and weld that is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. Even though the diminishing of sulfur content is most effective to decrease the susceptibility of grooving corrosion, it requires costly process. In this study, improvement of grooving corrosion resistance was pursuited by post weld heat treatment in the temperature range between 650 .deg. C and 950 .deg. C. Also, the effect of heat input in the welding was investigated. By employing chromnoamperometry and potentiodynamic experiment, the corrosion rate and grooving corrosion index(α) were obtained. It was found that heat treatment could improve the grooving corrosion resistance. Among them, the heat treated at 900 .deg. C and 950 .deg. C had excellent grooving corrosion resistance. The index of heat treated specimen at 900 .deg. C and 950 .deg. C were 1.0, 1.2, respectively, which are almost immune to the grooving corrosion. Potential difference after the heat treatment, between base and weld metal was decreased considerably. While the as-received one measured 61∼71 mV, that of the 900 .deg. C heat treated steel pipe measured only 10mV. The results were explained and discussed

Corrosion protection of steel in ammonia/water heat pumps

Science.gov (United States)

Mansfeld, Florian B.; Sun, Zhaoli

2003-10-14

Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

An Investigation of the Mechanism of IGA/SCC of Alloy 600 in Corrosion Accelerating Heated Crevice Environments - Topical Report Phase I 8/18/1999 - 8/31/2000; TOPICAL

International Nuclear Information System (INIS)

Dr. Jesse Lumsden

2000-01-01

The crevice formed by the tube/tube support plate (T/TSP) intersection in a pressurized water reactor (PWR) steam generator is a concentration site for nonvolatile impurities (referred to as hideout) in the steam generator water. The restricted mass transport in the small crevice volume prevents the species, which concentrate by a thermal/hydraulic mechanism during the generation of steam, from quickly dispersing into the bulk water. The presence of a porous scale corrosion product on the surface of the tube and deposits of corrosion products in the crevice further restrict mass transport. The concentrated solutions and deposits in T/TSP crevices have been correlated with several forms of corrosion on the OD of steam generator tubes including intergranular attack/stress corrosion cracking (IGA/SCC), pitting, and wastage. The rate and type of corrosion are dependent on pH, specific anions, and the electrochemical potential. Careful water chemistry control and other remedial measures have essentially stopped all forms of secondary side corrosion except IGA/SCC. Crevice chemistries in an operating steam generator cannot be measured directly because of their inaccessibility. In practice, computer codes (MULTEQ, Molar Ratio Index, etc.) based upon hypothesized chemical reactions and thermal hydraulic mechanisms are used to predict crevice chemistry. The Rockwell program provides an experimental base to benchmark crevice chemistry models and to benchmark crevice chemistry control measures designed to mitigate IGA/SCC. The objective of this program is to develop an understanding of the corrosion accelerating mechanisms, particularly IGA/SCC, in steam generator crevices. The important variables will be identified, including the relationship between bulk water chemistry and corrosion accelerating chemistries in a crevice. An important result will be the identification of water chemistry control measures needed to mitigate secondary side IGA/SCC in steam generator tubes. The

Modeling flow-accelerated corrosion in CANDU

International Nuclear Information System (INIS)

Burrill, K.A.

1995-11-01

Flow-accelerated corrosion (FAC) of large areas of carbon steel in various circuits of CANDU plants generates significant quantities of corrosion products. As well, the relatively rapid corrosion rate can lead to operating difficulties with some components. Three areas in the plant are identified and a simple model of mass-transfer controlled corrosion of the carbon steel is derived and applied to these areas. The areas and the significant finding for each are given below: A number of lines in the feedwater system generate sludge by FAC, which causes steam generator fouling. Prediction of the steady-state iron concentration at the feedtrain outlet compares well with measured values. Carbon steel outlet feeders connect the reactor core with the steam generators. The feeder surface provides the dissolved iron through FAC, which fouls the primary side of the steam generator tubes, and can lead to derating of the plant and difficulty in tube inspection. Segmented carbon steel divider plates in the steam generator primary head leak at an increasing rate with time. The leakage rate is strongly dependent on the tightness of the overlapping joints. which undergo FAC at an increasing rate with time. (author) 7 refs., 5 tabs., 6 figs

Heated Aluminum Tanks Resist Corrosion

Science.gov (United States)

Johnson, L. E.

1983-01-01

Simple expedient of heating foam-insulated aluminum alloy tanks prevents corrosion by salt-laden moisture. Relatively-small temperature difference between such tank and surrounding air will ensure life of tank is extended by many years.

Corrosion of type 304L stainless steel in boiling dilute neptunium nitrate solution

International Nuclear Information System (INIS)

Motooka, Takafumi; Kiuchi, Kiyoshi

2003-01-01

Corrosion of type 304L stainless steel in nitric acid solution containing neptunium was studied under immersion and heat-transfer condition. Corrosion rates of stainless steel were obtained by the weight loss measurement and the quantitative analysis of metallic ions dissolved in solution. The surface morphology was observed by scanning electron microscopy. The corrosion acceleration mechanism was investigated by polarization measurement and spectrophotometry. The corrosion rate in boiling 9M nitric acid was accelerated by addition of neptunium. The corrosion of stainless steel was promoted under heat-transfer condition compared to immersion condition. In polarization measurements, the cathodic current was increased by addition of neptunium. Spectrophotometric measurements showed the oxidization of neptunium in boiling nitric acid. It was suggested that the accelerated corrosion in nitric acid solution containing neptunium was caused by re-oxidation of neptunium. (author)

Removal of corrosion products of construction materials in heat carrier

International Nuclear Information System (INIS)

1975-01-01

A review of reported data has been made on the removal of structural material corrosion products into the heat-carrying agent of power reactors. The corrosion rate, and at the same time, removal of corrosion products into the heat-carrying agent (water) decreases with time. Thus, for example, the corrosion rate of carbon steel in boiling water at 250 deg C and O 2 concentration of 0.1 mg/1 after 3000 hr is 0.083 g/m 2 . day; after 9000 hr the corrosion rate has been reduced 2.5 times. Under static conditions the transfer rate of corrosion products into water has been smaller than in the stream and also depends on time. The corrosion rate of carbon steel under nuclear plant operating conditions is almost an order higher over that of steel Kh18N10T

Flow-accelerated corrosion in nuclear power plants: application of CHECWORKS at Darlington

International Nuclear Information System (INIS)

Schefski, C.; Pietralik, J.; Dyke, T.; Lewis, M.

1995-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC) concerns in the secondary side, was applied to supplement and improve the existing FAC program at Darlington NGS. The database created for the station contains the Heat Balance Diagram, susceptible-to FAC secondary side systems, ultrasonic inspection data, drawings and pictures. The distribution of hot pH and oxygen within the secondary side was calculated and components were ranked by wear rate. The predicted wear rates are relatively small, mainly because of the favourable water chemistry. It was demonstrated that the package is a very useful tool complementing the existing In-Service Inspection program. (author)

Lithium uptake and the accelerated corrosion of zirconium alloys

International Nuclear Information System (INIS)

Ramasubramanian, N.; Precoanin, N.; Ling, V.C.

1989-01-01

The corrosion of zirconium alloys in aqueous lithiated solutions is sensitive to the concentration of the alkali and the temperature. In concentrated solutions, >10 -1 M in lithium hydroxide (LiOH) (700-ppm lithium) and at temperatures >573 K, accelerated corrosion occurs at quite an early stage. Our investigations indicate that the accelerated corrosion is caused by the generation of porosity, rather than the dissolution of lithium, in the growing oxide. Specimens of standard Zircaloy-4 fuel cladding and Zr-2.5 wt% Nb pressure tube materials were corroded in lithium hydroxide solutions, 10 -3 to 1 M in concentration, at 589 K. Impedance measurements, polarizations in molten lithium nitrate-lithium hydroxide (LiNO 3 -LiOH) and scanning electron microscopy of the alloy-oxide interface indicated a high level of porosity, right from the initial stages, for oxide films grown in the concentrated solutions. The oxides, when analyzed by atomic absorption spectroscopy, revealed the presence of a few 100 ppm of lithium, too small to account for the accelerated corrosion by a mechanism of solid solution of lithium in zirconia. X-ray powder patterns of the oxides showed peaks for only monoclinic zirconia, but occasionally peaks for LiOH · H 2 O and LiOH were also observed. The counts for lithium, detected by secondary ion mass spectrometry, decreased when specimens cut from the same corroded samples were leached in nitric acid. It is concluded from these observations that a major part of lithium is physically held in the porous oxide. Lithium hydroxide is not completely dissociated in aqueous solutions; with increasing concentration and temperature, an increasingly larger proportion of the alkali remains undissociated. It is suggested that the accelerated corrosion in concentrated solutions is caused by the participation of the undissociated alkali in the reactions occurring on the surfaces of the zirconia crystallites. The undissociated LiOH and hydroxyl ions react at an

Accelerated corrosion of stainless steels with the presence of molten carbonates below 923 K

International Nuclear Information System (INIS)

Ota, Ken-ichiro; Toda, Katsuya; Mitsushima, Shigenori; Kamiya, Nobuyuki

2002-01-01

The high-temperature corrosion of stainless steels (SUS316L and SUS310S) in the presence of lithium-potassium eutectic carbonate and lithium-sodium eutectic carbonate has been studied by thermogravimetry and the metal consumption method under a carbon dioxide-oxygen atmosphere in the temperature range of 773-1123 K. Although the corrosion of SUS310S obeyed the parabolic rate law for all reaction conditions, the corrosion of SUS316L significantly depended on the reaction conditions. At or above 923 K, the corrosion of SUS316L obeyed the parabolic rate law, even with a carbonate coating. The corrosion rates were accelerated during the initial period of corrosion tests below 923 K, especially around 823 K with a lithium-sodium carbonates coating. The initial accelerated corrosion was a local corrosion, which produced through holes in the metal specimens, and occurred more clearly at higher carbon dioxide partial pressures with the lithium-sodium carbonate coating than with the lithium-potassium carbonate coating. (author)

Heat Exchanger Tube to Tube Sheet Joints Corrosion Behavior

Directory of Open Access Journals (Sweden)

M. Iancu

2013-03-01

Full Text Available Paper presents the studies made by the authors above the tube to tube sheet fittings of heat exchanger with fixed covers from hydrofining oil reforming unit. Tube fittings are critical zones for heat exchangers failures. On a device made from material tube and tube sheet at real joints dimensions were establish axial compression force and traction force at which tube is extracted from expanded joint. Were used two shapes joints with two types of fittings surfaces, one with smooth hole of tube sheet and other in which on boring surface we made a groove. From extracted expanded tube zones were made samples for corrosion tests in order to establish the corrosion rate, corrosion potential and corrosion current in working mediums such as hydrofining oil and industrial water at different temperatures. The corrosion rate values and the temperature influence are important to evaluate joints durability and also the results obtained shows that the boring tube sheet shape with a groove on hole tube shape presents a better corrosion behavior then the shape with smooth hole tube sheet.

Accelerated Corrosion Testing

Science.gov (United States)

1982-12-01

Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

Predicting corrosion product transport in nuclear power stations using a solubility-based model for flow-accelerated corrosion

International Nuclear Information System (INIS)

Burrill, K.A.; Cheluget, E.L.

1995-01-01

A general model of solubility-driven flow-accelerated corrosion of carbon steel was derived based on the assumption that the solubilities of ferric oxyhydroxide and magnetite control the rate of film dissolution. This process involves the dissolution of an oxide film due to fast-flowing coolant unsaturated in iron. The soluble iron is produced by (i) the corrosion of base metal under a porous oxide film and (ii) the dissolution of the oxide film at the fluid-oxide film interface. The iron released at the pipe wall is transferred into the bulk flow by turbulent mass transfer. The model is suitable for calculating concentrations of dissolved iron in feedtrain lines. These iron levels were used to calculate sludge transport rates around the feedtrain. The model was used to predict sludge transport rates due to flow accelerated corrosion of major feedtrain piping in a CANDU reactor. The predictions of the model compare well with plant measurements

Evaluation of Accelerated Graphitic Corrosion Test of Gray Cast Iron

International Nuclear Information System (INIS)

Kim, Jeong Hyeon; Hong, Jong Dae; Chang Heui; Na, Kyung Hwan; Lee, Jae Gon

2011-01-01

In operating nuclear power plants, gray cast iron is commonly used as materials for various non-safety system components including pipes in fire water system, valve bodies, bonnets, and pump castings. In such locations, operating condition does not require alloy steels with excellent mechanical properties. But, a few corrosion related degradation, or graphitic corrosion is frequently occurred to gray cast iron during the long-term operation in nuclear power plant. Graphitic corrosion is selective leaching of iron from gray cast iron, where iron gets removed and graphite grains remain intact. In U.S.A., one-time visual inspection and hardness measurement are required from regulatory body to detect the graphitic corrosion for the life extension evaluation of the operating nuclear power plant. In this study, experiments were conducted to make accelerated graphitic corrosion of gray cast iron using electrochemical method, and hardness was measured for the specimens to establish the correlation between degree of graphitic corrosion and surface hardness of gray cast iron

Irradiated accelerated corrosion of stainless steel

International Nuclear Information System (INIS)

Raiman, S.S.; Wang, P.; Was, G.S.

2015-01-01

Type 316L stainless steel was exposed to a simulated PWR environment with in-situ proton irradiation to investigate the effect of simultaneous irradiation and corrosion. To enable these experiments, a dedicated beamline was constructed to transport a 3.2 MeV proton beam from a tandem accelerator, through the sample that also acts as the window between the beamline vacuum and a corrosion cell designed to flow primary water at 320 C. degrees and 13.1 MPa. Experiments were conducted on 316L stainless steel samples which were irradiated for 24 hours in 320 C. degrees water with 3 ppm H 2 , at dose rates of 7*10 -6 dpa/s and 7*10 -7 dpa/s, for 4, 24, and 72 hours. A dual-layer oxide formed on the samples, with an inner layer rich in Cr with Fe and Ni content, and an outer layer of Fe oxides. Samples were characterized with TEM (Transmission Electron Microscopy), EDS, and Raman spectroscopy to determine the effect of irradiation. Irradiated samples were found to have a thinner and more porous inner oxide which was deficient in chromium. The outer oxide was found to have significant hematite content, suggesting that irradiation led to an increase in ECP (Electro-Chemical Potential) at the oxide-solution interface, causing accelerated dissolution of the oxide under irradiation. (authors)

Corrosion Behavior of Heat Affected Zone of AISI 321 stainless steel

International Nuclear Information System (INIS)

Ahn, Yong Sik; Park, Hwa Soon; Kim, Yeong Hwan; Won, Tae Yeon; Lee, Sang Lae

1994-01-01

Intergranular corrosion behavior of heat affected zone(HAZ) has been investigated for Ti-stabilized austenitic stainless steel AISI 321. It was observed that grain boundaries at HAZ of the steel with Ti/C ratio of 6.2 were corroded significantly after sensitization heat treatment. The increase of the Ti/C ratio up to 9.6 results in the evident decrease of intergranular corrosion. Weld simulation and intergranular corrosion test in 65% HNO 3 was performed. Influence of various thermal cycles on the intergranular corrosion was investigated. These results are discussed in terms of the behavior of TiC and Cr 23 C 6 precipitates

A Study on Accelerated Corrosion Test by Combined Deteriorating Action of Salt Damage and Freeze-Thaw

Energy Technology Data Exchange (ETDEWEB)

Park, Sang-Soon; So, Byung-Tak [Sangmyung University, Cheonan (Korea, Republic of)

2016-01-15

In this study, the accelerated corrosion test by combined deteriorating action of salt damage and freeze-thaw was investigated. freeze-thaw cycle is one method for corrosion testing; corrosion initiation time was measured in four types of concrete samples, i.e., two samples mixed with fly ash (FA) and blast furnace slag (BS), and the other two samples having two water/cement ratio (W/C = 0.6, 0.35) without admixture (OPC60 and OPC35). The corrosion of rebar embedded in concrete occurred most quickly at the 30th freeze-thaw cycle. Moreover, a corrosion monitoring method with a half-cell potential measurement and relative dynamic elastic modulus derived from resonant frequency measures was conducted simultaneously. The results indicated that the corrosion of rebar occurred when the relative dynamic elastic modulus was less than 60%. Therefore, dynamic elastic modulus can be used to detect corrosion of steel bar. The results of the accelerated corrosion test exhibited significant difference according to corrosion periods combined with each test condition. Consequently, the OPC60 showed the lowest corrosion resistance among the samples.

High-Confidence Flow Accelerated Corrosion Screening Technique

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

2008-01-01

All carbon steel pipes with fluid traveling through it could potentially be threatened by flowing fluid have a potential threat of Flow Accelerated Corrosion (FAC). FAC in a nuclear power plant (NPP) could cause not only pipe failure leading but fatalities sometimes. It is almost impossible to inspect all carbon steel pipes in NPPs, and FAC prediction programs such as CHECWORKS, WATHEC, and BRT-CICERO have limited capability to in predicting FAC area

Corrosion of heat exchanger materials under heat transfer conditions

International Nuclear Information System (INIS)

Tapping, R.L.; Lavoie, P.A.; Disney, D.J.

1987-01-01

Severe pitting has occurred in moderator heat exchangers tubed with Incoloy-800 in Pickering Nuclear Generating Station. The pitting originated on the cooling side (outside) of the tubes and perforation occurred in less than two years. It was known from corrosion testing at CRNL that Incoloy-800 was not susceptible to pitting in Lake Ontario water under isothermal conditions. Corrosion testing with heat transfer across the tube wall was carried out, and it was noted that severe pitting could occur under deposits formed on the tubes in silty Lake Ontario water. Subsequent testing, carried out in co-operation with Ontario Hydro Research Division, investigated the pitting resistance of other candidate tubing alloys: Incoloy-825, 904 L stainless steel, AL-6X, Inconel-625, 70:30 Cu:Ni, titanium, Sanicro-30 and Sanicro-28 1 . Of these, only titanium and Sanicro-28 have not suffered some degree of pitting attack in silt-containing Lake Ontario Water. In the absence of silt, and hence deposits, no pitting took place on any of the alloys tested

Mass transfer effects in feeder flow-accelerated corrosion wall thinning

International Nuclear Information System (INIS)

Pietralik, J.

2008-01-01

Flow conditions play a dominant role in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, flow conditions determine the local distribution of wall thinning. Recent plant data of feeders and laboratory tests confirms that there is a close relationship between local flow conditions, expressed by mass transfer coefficient, and FAC rate in CANDU feeder bends. The knowledge of local effects can be useful for minimizing the number of inspected components, predicting the location of the highest FAC rate for a given piping component, and determining what components or feeders should be replaced. A similar evaluation applies also to FAC in heat transfer equipment such as heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local mass transfer parameters. For FAC where the flow is dominant, the FAC rate is proportional to mass flux of ferrous ions. The mass flux is the product of the mass transfer coefficient and the concentration difference, or degree of saturation. The mass transfer coefficient describes the intensity of the transport of corrosion products (ferrous ions) from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate in the mass-transfer controlled FAC. The degree of saturation reduces the mass flux, thus reducing the FAC rate. This effect can be significant in long piping, e.g., in outlet feeders. The paper presents plant and laboratory evidence for the relationship between local mass transfer conditions and the FAC rate. It shows correlations for mass transfer coefficient in components that are highly susceptible to FAC and most important flow parameters that affect mass transfer coefficient. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)

Study on the correlation between long-term exposure tests and accelerated corrosion tests by the combined damage of salts

International Nuclear Information System (INIS)

Park, Sang Soon; Lee, Min Woo

2014-01-01

Interest in the durability assessment and structural performance has increased according to an increase of concrete structures in salt damage environment recent years. Reliable way ensuring the most accelerated corrosion test is a method of performing the rebar corrosion monitoring as exposed directly to the marine test site exposure. However, long-term exposure test has a disadvantage because of a long period of time. Therefore, many studies on reinforced concrete in salt damage environments have been developed as alternatives to replace this. However, accelerated corrosion test is appropriate to evaluate the critical chlorine concentration in the short term, but only accelerated test method, is not easy to get correct answer. Accuracy of correlation acceleration test depends on the period of the degree of exposure environments. Therefore, in this study, depending on the concrete mix material, by the test was performed on the basis of the composite degradation of the salt damage, and investigate the difference of corrosion initiation time of the rebar, and indoor corrosion time of the structure, of the marine environment of the actual environments were investigated. The correlation coefficient was derived in the experiment. Long-term exposure test was actually conducted in consideration of the exposure conditions submerged zone, splash zone and tidal zone. The accelerated corrosion tests were carried out by immersion conditions, and by the combined deterioration due to the carbonation and accelerated corrosion due to wet and dry condition

Materials compatibility and corrosion issues for accelerator transmutation of waste

International Nuclear Information System (INIS)

Staudhammer, K.

1992-08-01

The need to understand the materials issues in an accelerator transmutation of waste (ATW) system is essential. This report focuses on the spallation container material, as this material is exposed to some of the most crucial environmental conditions of simultaneous radiation and corrosion in the system. The most severe design being considered is that of liquid lead. In previous investigations of lead compatibility with materials, the chemistry of the system was derived solely from the corrosion products; however, in an ATW system, the chemistry of the lead changes not only with the derived corrosion products of the material being tested but also with the buildup of the daughter production with time. Daughter production builds up and introduces elements that may have a great effect on the corrosion activity of the liquid lead. Consequently, data on liquid lead compatibility can be regarded only as a guide and must be reevaluated when particular daughter products are added. This report is intended to be a response to specific materials issues and concerns expressed by the ATW design working group and addresses the compatibility/corrosion concerns

Effects of Induction Heat Bending and Heat Treatment on the Boric Acid Corrosion of Low Alloy Steel Pipe for Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, Ki-Tae; Kim, Young-Sik [Andong National University, Gyeongbuk (Korea, Republic of); Chang, Hyun-Young; Park, Heung-Bae [KEPCO EandC, Gyeongbuk (Korea, Republic of); Sung, Gi-Ho; Shin, Min-Chul [Sungil SIM Co. Ltd, Busan (Korea, Republic of)

2016-11-15

In many plants, including nuclear power plants, pipelines are composed of numerous fittings such as elbows. When plants use these fittings, welding points need to be increased, and the number of inspections also then increases. As an alternative to welding, the pipe bending process forms bent pipe by applying strain at low or high temperatures. This work investigates how heat treatment affects on the boric acid corrosion of ASME SA335 Gr. P22 caused by the induction heat bending process. Microstructure analysis and immersion corrosion tests were performed. It was shown that every area of the induction heat bent pipe exhibited a high corrosion rate in the boric acid corrosion test. This behavior was due to the enrichment of phosphorous in the ferrite phase, which occurred during the induction heat bending process. This caused the ferrite phase to act as a corrosion initiation site. However, when re-heat treatment was applied after the bending process, it enhanced corrosion resistance. It was proved that this resistance was closely related to the degree of the phosphorus segregation in the ferrite phase.

Mechanical Behavior of Stainless Steel Fiber-Reinforced Composites Exposed to Accelerated Corrosion

Science.gov (United States)

O’Brien, Caitlin; McBride, Amanda; E. Zaghi, Arash; Burke, Kelly A.; Hill, Alex

2017-01-01

Recent advancements in metal fibers have introduced a promising new type of stainless steel fiber with high stiffness, high failure strain, and a thickness corrosion. The main goal of this study is to compare the impact of corrosion on the mechanical properties of steel fiber-reinforced composites with those of conventional types of stainless steel. By providing experimental evidences, this study may promote the application of steel fiber-reinforced composite as a viable alternative to conventional metals. Samples of steel fiber-reinforced polymer and four different types of stainless steel were subjected to 144 and 288 h of corrosion in ferric chloride solution to simulate accelerated corrosion conditions. The weight losses due to corrosion were recorded. The corroded and control samples were tested under monotonic tensile loading to measure the ultimate stresses and strains. The effect of corrosion on the mechanical properties of the different materials was evaluated. The digital image correlation (DIC) technique was used to investigate the failure mechanism of the corrosion-damaged specimens. Overall, steel fiber-reinforced composites had the greatest corrosion resistance. PMID:28773132

Influence of heat treatment on corrosive resistance of concrete steels

International Nuclear Information System (INIS)

Woldan, A.; Suliga, I.; Kusinski, J.; Jazowy, R.

1998-01-01

The reinforcing bars are essential elements of ferro-concrete structures. During the building structure service the reinforcing bars should co-operate with surrounding concrete. Any bonding defects as well as corrosion induced strength reduction may result in construction failure. The reinforcing steel working environment is determined by concrete chemical and phase composition and surrounding environmental properties. The aggressive corrosive activity of the letter implies necessity of effective ways development to protect elements against corrosion. The effect of heat treatment, increased Si content in steel on corrosion resistance of reinforcing steel in concrete was studied in the current work. Corrosion tests and metallographic examinations proved a positive influence of hardening and Si enrichment on corrosion resistance of reinforcing bars in ferro-concrete structures. (author)

Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

NARCIS (Netherlands)

Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

2017-01-01

This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

Influence of heat treatment on the machinability and corrosion behavior of AZ91 Mg alloy

Directory of Open Access Journals (Sweden)

Swetha Chowdary V

2018-03-01

Full Text Available In the present study, AZ91 Mg alloy was heat treated at 410 °C for 6, 12 and 24 h to investigate the influence of heat treatment on machinability and corrosion behavior. The effect of soaking time on the amount and distribution of Mg17Al12 (β – phase was analyzed under the optical microscope. Microhardness measurements demonstrated the increased hardness with increased heat treatment soaking time, which can be attributed to the solid solution strengthening. The influence of super saturated α-grains on reducing the cutting force (Fz with respect to increased cutting speed was observed as prominent. The corrosion behavior of the heat treated specimens was studied by conducting electrochemical tests. Surprisingly, corrosion rate of heat treated samples was observed as increased compared with the base material. From the results, it is evident that the machinability of AZ91 Mg alloy can be improved by producing super saturated α-grains through heat treatment but at the cost of losing corrosion resistance. Keywords: AZ91 Mg alloy, Solid solution, Turning, Corrosion, Machinability

Local effects in flow-accelerated corrosion wall thinning

International Nuclear Information System (INIS)

Pietralik, J.

2006-01-01

'Full text:' There is enough evidence that flow conditions play the dominant role locally in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, which can be low or high, flow conditions determine the local distribution of wall thinning. This relationship is not new and recent accurate measurements of FAC rate of a plant feeder bend confirm that the relationship between flow local conditions expressed by local mass transfer coefficient and FAC rate in CANDU feeder bends is close. There is also a lot of other direct and indirect, experimental and laboratory evidence about this relationship. This knowledge can be useful for minimizing inspection, predicting new locations for inspection, predicting the location with the highest FAC rate for a given piping component, e.g., feeder element, and determining what components or feeders and to what extent they should be replaced. It applies also to heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local flow parameters. For FAC, the most important flow parameter is mass transfer coefficient. The mass transfer coefficient describes the intensity of the transport of corrosion products from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate. It could also be used in planning experiments because time-varying surface roughness can explain the time-dependence of FAC rates. The paper presents plant and laboratory evidence about the relationship. In addition, it shows correlations for mass transfer coefficient in components that are highly susceptible to FAC. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)

Accelerated corrosion of stainless steel in thiocyanate-containing solutions

Energy Technology Data Exchange (ETDEWEB)

Pistorius, P Chris; Li, Wen

2012-09-19

It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

Inspection of piping wall loss with flow accelerated corrosion accelerated simulation test

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

2009-01-01

Flow Accelerated Corrosion (FAC) has become a hot issue for aging of passive components. Ultrasonic Technique (UT) has been adopted to inspect the secondary piping of Nuclear Power Plants (NPPs). UT, however, uses point detection method, which results in numerous detecting points and thus takes time. We developed an Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to monitor the thickness of piping that covers wide range of piping at once time. Since the ES-DCPD method covers area, not a point, it needs less monitoring time. This can be a good approach to broad carbon steel piping system such as secondary piping of NPPs. In this paper, FAC accelerated simulation test results is described. We realized accelerated FAC phenomenon by 2 times test: 23.7% thinning in 216.7 hours and 51% thinning in 795 hours. These were monitored by ES-DCPD and traditional UT. Some parameters of water chemistry are monitored and controlled to accelerate FAC process. As sensitive factors on FAC, temperature and pH was changed during the test. The wall loss monitored results reflected these changes of water chemistry successfully. Developed electrodes are also applied to simulation loop to monitor water chemistry. (author)

Investigation of the cut-edge corrosion of organically-coated galvanized steel after accelerated atmospheric corrosion test

Directory of Open Access Journals (Sweden)

Reşit Yıldız

2015-11-01

Full Text Available The cut edge corrosion of organically coated (epoxy, polyurethane and polyester galvanized steel was investigated using electrochemical impedance spectroscopy (EIS. Measurements were performed on specimens that had been tested in an accelerated atmospheric corrosion test. The samples were subjected to 10 s fogging and 1 h awaiting cycles in an exposure cabinet (120 and 180 days with artificial acid rain solution. According to the investigation, the coatings were damaged from the cut edge into the sheet, this distance was about 0.8 cm. These defects were more pronounced at after 180 days in proportion to after 120 days.

Corrosion Behavior of Heat-Treated AlSi10Mg Manufactured by Laser Powder Bed Fusion

Directory of Open Access Journals (Sweden)

Marina Cabrini

2018-06-01

Full Text Available This experimental work is aimed at studying the effect of microstructural modifications induced by post-processing heat treatments on the corrosion behavior of silicon-aluminum alloys produced by means of laser powder bed fusion (LPBF. The manufacturing technique leads to microstructures characterized by the presence of melt pools, which are quite different compared to casting alloys. In this study, the behavior of an AlSi10Mg alloy was evaluated by means of intergranular corrosion tests according to ISO 11846 standard on heat-treated samples ranging from 200 to 500 °C as well as on untreated samples. We found that temperatures above 200 °C reduced microhardness of the alloy, and different corrosion morphologies occurred due to the modification of both size and distribution of silicon precipitates. Selective penetrating attacks occurred at melt pool borders. The intergranular corrosion phenomena were less intense for as-produced specimens without heat treatments compared to the heat-treated specimens at 200 and 300 °C. General corrosion morphologies were noticed for specimens heat treated at temperatures exceeding 400 °C.

On-line corrosion monitoring in geothermal district heating systems

DEFF Research Database (Denmark)

Richter, S.; Hilbert, Lisbeth Rischel; Thorarinsdottir, R.I.

2006-01-01

General corrosion rates in the geothermal district heating systems in Iceland are generally low, of the magnitude 1 lm/y. The reason is high pH (9.5), low-conductivity (200 lm/y) and negligible dissolved oxygen. The geothermal hot water is either used directly from source or to heat up cold ground...

Flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

International Nuclear Information System (INIS)

Choi, Yoon Seok; Kim, Jnng Gu

2001-01-01

Flow accelerated galvanic corrosion characteristics of a carbon steel coupled to stainless steel were investigated in deaerated alkaline-chloride solutions as a function of flow velocities, pH and temperatures. The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE(Rotating Cylinder Electrode). Carbon steel showed active behavior in the deaerated alkaline-chloride solution. The galvanic current density of carbon steel increased with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 deg. C, whereas the flow velocity increased galvanic current density significantly at 50 .deg. C and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperatures

ANALYSIS OF PITTING CORROSION ON AN INCONEL 718 ALLOY SUBMITTED TO AGING HEAT TREATMENT

Directory of Open Access Journals (Sweden)

Felipe Rocha Caliari

2014-10-01

Full Text Available Inconel 718 is one of the most important superalloys, and it is mainly used in the aerospace field on account of its high mechanical strength, good resistance to fatigue and creep, good corrosion resistance and ability to operate continuously at elevated temperatures. In this work the resistance to pitting corrosion of a superalloy, Inconel 718, is analyzed before and after double aging heat treatment. The used heat treatment increases the creep resistance of the alloy, which usually is used up to 0.6 Tm. Samples were subjected to pitting corrosion tests in chloride-containing aqueous solution, according to ASTM-F746-04 and the procedure described by Yashiro et al. The results of these trials show that after heat treatment the superalloy presents higher corrosion resistance, i.e., the pitting corrosion currents of the as received surfaces are about 6 (six times bigger (~0.15 mA than those of double aged surfaces (~0.025 mA.

Corrosion behavior in high heat input welded heat-affected zone of Ni-free high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel

International Nuclear Information System (INIS)

Moon, Joonoh; Ha, Heon-Young; Lee, Tae-Ho

2013-01-01

The pitting corrosion and interphase corrosion behaviors in high heat input welded heat-affected zone (HAZ) of a metastable high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel were explored through electrochemical tests. The HAZs were simulated using Gleeble simulator with high heat input welding condition of 300 kJ/cm and the peak temperature of the HAZs was changed from 1200 °C to 1350 °C, aiming to examine the effect of δ-ferrite formation on corrosion behavior. The electrochemical test results show that both pitting corrosion resistance and interphase corrosion resistance were seriously deteriorated by δ-ferrite formation in the HAZ and their aspects were different with increasing δ-ferrite fraction. The pitting corrosion resistance was decreased by the formation of Cr-depleted zone along δ-ferrite/austenite (γ) interphase resulting from δ-ferrite formation; however it didn't depend on δ-ferrite fraction. The interphase corrosion resistance depends on the total amount of Cr-depleted zone as well as ferrite area and thus continuously decreased with increasing δ-ferrite fraction. The different effects of δ-ferrite fraction on pitting corrosion and interphase corrosion were carefully discussed in terms of alloying elements partitioning in the HAZ based on thermodynamic consideration. - Highlights: • Corrosion behavior in the weld HAZ of high-nitrogen austenitic alloy was studied. • Cr 2 N particle was not precipitated in high heat input welded HAZ of tested alloy. • Pitting corrosion and interphase corrosion show a different behavior. • Pitting corrosion resistance was affected by whether or not δ-ferrite forms. • Interphase corrosion resistance was affected by the total amount of δ-ferrite

KTA 625 alloy tube with excellent corrosion resistance and heat resistance

International Nuclear Information System (INIS)

Fujiwara, Kazuo; Kadonaga, Toshiki; Kikuma, Seiji.

1982-01-01

The problems when seamless tubes are produced by using nickel base 625 alloy (61Ni-22Cr-9Mo-Cb) which is known as a corrosion resistant and heat resistant alloyF were examined, and the confirmation experiment was carried out on its corrosion resistance and heat resistance. Various difficulties have been experienced in the tube making owing to the characteristics due to the chemical composition, but they were able to be solved by the repeated experiments. As for the characteristics of the product, the corrosion resistance was excellent particularly in the environment containing high temperature, high concentration chloride, and also the heat resistance was excellent in the wide temperature range from normal temperature to 1000 deg C. From these facts, the wide fields of application are expected for these alloy tubes, including the evaporation and concentration equipment for radioactive wastes in atomic energy field. Expecting the increase of demand hereafter, Kobe Steel Ltd. examined the problems when seamless tubes are produced from the 625 alloy by Ugine Sejournet process. The aptitude for tube production such as the chemical composition, production process and the product characteristics, the corrosion resistance against chloride, hydrogen sulfide, polythionic and other acids,F the high temperature strength and oxidation resistance are reported. (Kako, I.)

Chloride-induced corrosion of steel in cracked concrete – Part I: Experimental studies under accelerated and natural marine environments

International Nuclear Information System (INIS)

Otieno, M.; Beushausen, H.; Alexander, M.

2016-01-01

Parallel corrosion experiments were carried out for 2¼ years by exposing one half of 210 beam specimens (120 × 130 × 375 mm long) to accelerated laboratory corrosion (cyclic wetting and drying) while the other half underwent natural corrosion in a marine tidal zone. Experimental variables were crack width w cr (0, incipient crack, 0.4, 0.7 mm), cover c (20, 40 mm), binder type (PC, PC/GGBS, PC/FA) and w/b ratio (0.40, 0.55). Results show that corrosion rate (i corr ) was affected by the experimental variables in the following manner: i corr increased with increase in crack width, and decreased with increase in concrete quality and cover depth. The results also show that the corrosion performance of concretes in the field under natural corrosion cannot be inferred from its performance in the laboratory under accelerated corrosion. Other factors such as corrosion process should be taken into account.

A comparative study of accelerated tests to simulate atmospheric corrosion

International Nuclear Information System (INIS)

Assis, Sergio Luiz de

2000-01-01

In this study, specimens coated with five organic coating systems were exposed to accelerated tests for periods up to 2000 hours, and also to weathering for two years and six months. The accelerated tests consisted of the salt spray test, according to ASTM B-117; Prohesion (ASTM G 85-98 annex 5A); Prohesion combined with cyclic exposure to UV-A radiation and condensation; 'Prohchuva' a test described by ASTM G 85-98 using a salt spray with composition that simulated the acid rain of Sao Paulo, but one thousand times more concentrated, and 'Prohchuva' combined with cyclic exposure to UV-A radiation and condensation. The coated specimens were exposed with and without incision to expose the substrate. The onset and progress of corrosion at and of the exposed metallic surface, besides coating degradation, were followed by visual observation, and photographs were taken. The coating systems were classified according to the extent of corrosion protection given to the substrate, using a method based on ASTM standards D-610, D-714, D-1654 and D-3359. The rankings of the coatings obtained from accelerated tests and weathering were compared and contrasted with classification of the same systems obtained from literature, for specimens exposed to an industrial atmosphere. Coating degradation was strongly dependent on the test, and could be attributed to differences in test conditions. The best correlation between accelerated test and weathering was found for the test Prohesion alternated with cycles of exposure to UV-A radiation and condensation. (author)

Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

Science.gov (United States)

Wang, Tao; Reddy, Ramana G.

2017-03-01

MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

Electrochemical corrosion response of a low carbon heat treated steel in a NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Osorio, W.R.; Peixoto, L.C.; Garcia, L.R.; Garcia, A. [Department of Materials Engineering, State University of Campinas, SP (Brazil)

2009-10-15

Dual-phase (DP) steels are produced from a specific heat treatment procedure and have recently emerged as a potential class of engineering materials for a number of structural and automobile applications. Such steels have high strength-to-weight ratio and reasonable formability. The present study aims to investigate the effects of four different and conventional heat treatments (i.e., hot rolling, normalizing, annealing, and intercritical annealing) on the resulting microstructural patterns and on the electrochemical corrosion behavior. Electrochemical impedance spectroscopy (EIS) and Tafel plots were carried out on heat treated steel samples in a 0.5 M NaCl solution at 25 C with neutral pH. An equivalent circuit analysis was also used to provide quantitative support for the discussions. The normalizing and the annealing heat treatments have provided the highest and the lowest corrosion resistances, respectively. The intercritical annealing and as-received (hot rolled) low carbon steel samples have shown similar corrosion behavior. Although a deleterious effect on the corrosion resistance has been verified for DP steel due to the residual stress from the martensite formation, it combines good mechanical properties with intermediate electrochemical corrosion resistance. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

Corrosion protected reversing heat exchanger

International Nuclear Information System (INIS)

Zawierucha, R.

1984-01-01

A reversing heat exchanger of the plate and fin type having multiple aluminum parting sheets in a stacked arrangement with corrugated fins separating the sheets to form multiple flow paths, means for closing the ends of the sheets, an input manifold arrangement of headers for the warm end of of the exchanger and an output manifold arrangement for the cold end of the exchanger with the input air feed stream header and the waste gas exhaust header having an alloy of zinc and aluminum coated on the inside surface for providing corrosion protection to the stack

Effect of Heat treatment on Hardness and Corrosion Resistance of Super Cast Iron

Energy Technology Data Exchange (ETDEWEB)

Lee, Roun; Kim, Young Sik [Andong National University, Andong (Korea, Republic of)

2014-07-15

In fossil-fuel-fired power plants, a variety of pollutants are produced from the combustion of conventional fuels such as coal, oil and gas. Major component of such pollution are ash and corrosive chemicals, which also destroy pumps and piping; by causing erosion/corrosion, pitting, and wear. In order to over come such damage, materials with high hardness and high corrosion resistance are needed. In this work, we melted super-cast-iron with excellent corrosion resistance and high hardness. To elucidate the effect of heat treatment, microstructural analysis, hardness measurement, and corrosion tests were performed. Test results revealed that the super-cast-iron had several tens better corrosion resistance than 316 L stainless steel, and it also had a high surface hardness (> HRC45). High hardness, in spite of its low carbon content (0.74%C), could resulted from a hardening heat treatment to precipitate sufficient Cr{sub 7}C{sub 3} and Cr{sub 2}3C{sub 6}. Also, it was concluded that the excellent corrosion resistance of the super-cast-iron was due to the increase of the relative chromium content by minimizing the carbon content, and by the enhancement of passive film by the addition of Cr, Mo, Cu, and W.

Corrosion resistance of heat exchange equipment in hydrotreating Orenburg Condensate

International Nuclear Information System (INIS)

Teslya, B.M.; Burlov, V.V.; Parputs, I.V.; Parputs, T.P.

1986-01-01

The authors study the corrosion resistance of materials of construction and select appropriate materials for the fabrication of heat exchange equipment that will be serviceable under hydrotreating conditions. This paper discusses the Orenburg condensate hydrotreating unit which has been shut down repeatedly for repair because of corrosion damage to components of heat exchangers in the reactor section: tube bundles (08Kh18N10T steel), corrugated compensators (12Kh18N10T steel), and pins of the floating heads (37Kh13N8G8MFB steel). The authors recommend that the tube bundles and the compensators in heat exchangers in the reaction section should be fabricated of 08Kh21N6M2T or 10Kh17N13M2T steel. The pins have been replaced by new pins made of 10Kh17N13 X M2T steel, increasing the service life from 6-12 months to 2 years

Evaluation of the flow-accelerated corrosion downstream of an orifice. 2. Measurement of corrosion rate and evaluation on the effects of the flow field

International Nuclear Information System (INIS)

Nagaya, Yukinori; Utanohara, Yoichi; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), a corrosion rate downstream of an orifice was measured using the electric resistance method. The diameter of the pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity of the experimental loop was set at 5m/s, and the temperature of water was controlled within ±1 at 150deg-C. There were no significant circumferential difference in measured corrosion rate, and the maximum corrosion rate was observed at 1D or 2D downstream from the orifice. The ratios of the measured corrosion rate and the calculated wall shear stress at the 1D downstream from the orifice to the value at upstream under well developed flow agreed well. (author)

Eddy current detection of corrosion damage in heat exchanger tubes

International Nuclear Information System (INIS)

Van Drunen, G.; Cecco, V.S.; Carter, J.R.

1980-05-01

Eddy current is often the most effective nondestructive test method available for in-service inspection of small bore tubing in heat exchangers. The basic principles, advantages and shortcomings of the technique are outlined. Typical eddy current indications from corrosion-related defects such as stress corrosion cracks, pitting and tube denting under support plates are presented. Eddy current signals from features such as magnetite deposits and ferromagnetic inclusions which might be mistaken for defects are also discussed. (auth)

Behavior of Corrosion of a Heat Pipe Cooling Device in a Computer

Directory of Open Access Journals (Sweden)

S. Rittidech

2017-12-01

Full Text Available The aim of this study was to perform life testing and to determine the effect of working time on the corrosion of a heat pipe used for cooling in a computer. The heat pipe was made from a copper tube. The heat pipe consists of evaporator and condenser section. It had a specification similar with the use in ordinary computers, the working fluid being distilled water. When the computer starts, the concentration of the copper solution slightly increases. The greater copper concentration was 0.00062 ppm upon 3000-5000 hours of testing. The surface traces of corrosion rises due to the oxidation of the porous material within the working fluid. The test found that oxygen (O and carbon (C are component contents.

Experiments on heat pipes submitted to strong accelerations; Experimentation de caloducs soumis a de fortes accelerations

Energy Technology Data Exchange (ETDEWEB)

Labuthe, A [Dassault Aviation, 92 - Saint Cloud (France)

1997-12-31

In order to evaluate the possibility to use heat pipes as efficient heat transfer devices in aircrafts, a study of their behaviour during strong accelerations is necessary. This study has been jointly carried out by the Laboratory of Thermal Studies of Poitiers (France) and Dassault Aviation company. It is based on a series of tests performed with an experimental apparatus that uses the centrifugal effect to simulate the acceleration fields submitted to the heat pipe. Un-priming - priming cycles have been performed under different power and acceleration levels and at various functioning temperatures in order to explore the behaviour of heat pipes: rate of un-priming and re-priming, functioning in blocked mode etc.. This preliminary study demonstrates the rapid re-priming of the tested heat pipes when submitted to favourable acceleration situations and the possibility to use them under thermosyphon conditions despite the brief unfavourable acceleration periods encountered. (J.S.)

Experiments on heat pipes submitted to strong accelerations; Experimentation de caloducs soumis a de fortes accelerations

Energy Technology Data Exchange (ETDEWEB)

Labuthe, A. [Dassault Aviation, 92 - Saint Cloud (France)

1996-12-31

In order to evaluate the possibility to use heat pipes as efficient heat transfer devices in aircrafts, a study of their behaviour during strong accelerations is necessary. This study has been jointly carried out by the Laboratory of Thermal Studies of Poitiers (France) and Dassault Aviation company. It is based on a series of tests performed with an experimental apparatus that uses the centrifugal effect to simulate the acceleration fields submitted to the heat pipe. Un-priming - priming cycles have been performed under different power and acceleration levels and at various functioning temperatures in order to explore the behaviour of heat pipes: rate of un-priming and re-priming, functioning in blocked mode etc.. This preliminary study demonstrates the rapid re-priming of the tested heat pipes when submitted to favourable acceleration situations and the possibility to use them under thermosyphon conditions despite the brief unfavourable acceleration periods encountered. (J.S.)

Effects of the Solid Solution Heat Treatment on the Corrosion Resistance Property of SSC13 Cast Alloy

Energy Technology Data Exchange (ETDEWEB)

Kim, Kuk-Jin [Hi-Sten Co., Ltd., Gimhae (Korea, Republic of); Lim, Su Gun [Gyeongsang National University, Jinju (Korea, Republic of); Pak, S. J. [Gachon BioNano Research Institute, Gachon University, Sungnam (Korea, Republic of)

2015-04-15

Recently, Stainless steels have been increasingly selected as the fitting or the valve materials of water pipes as the human health issue is getting higher and higher. Therefore, the connectors attached at pipes to deliver water are exposed to more severe environments than the pipes because crevice or galvanic corrosion is apt to occur at the fittings or the valves. Effects of the solid solution annealing, cooling rate after this heat treatment, and passivation on the corrosion properties of the shell mold casted SSC13 (STS304 alloy equivalent) were studied. The heating and quenching treatment more or less reduced hardness but effectively improved corrosion resistance. It was explained by the reduction of delta ferrite contents. Independent of heat treatment, the chemical passivation treatment also lowered corrosion rate but the improvement of corrosion resistance depended on temperature and time for passivation treatment indicating that the optimum conditions for passivation treatment were the bath temperature of 34 .deg. C and operating time of 10 minutes. Therefore it is suggested that the corrosion resistance of SSC13 can be effectively improved with the heat treatment, where SSC13 is heated for 10 minutes at 1120 °C and quenched and passivation treatment, where SSC13 is passivated for at least 10 seconds at 34 °C nitric acid solution.

Thermal performance of a flat polymer heat pipe heat spreader under high acceleration

International Nuclear Information System (INIS)

Oshman, Christopher; Li, Qian; Liew, Li-Anne; Yang, Ronggui; Lee, Y C; Bright, Victor M; Sharar, Darin J; Jankowski, Nicholas R; Morgan, Brian C

2012-01-01

This paper presents the fabrication and application of a micro-scale hybrid wicking structure in a flat polymer-based heat pipe heat spreader, which improves the heat transfer performance under high adverse acceleration. The hybrid wicking structure which enhances evaporation and condensation heat transfer under adverse acceleration consists of 100 µm high, 200 µm wide square electroplated copper micro-pillars with 31 µm wide grooves for liquid flow and a woven copper mesh with 51 µm diameter wires and 76 µm spacing. The interior vapor chamber of the heat pipe heat spreader was 30×30×1.0 mm 3 . The casing of the heat spreader is a 100 µm thick liquid crystal polymer which contains a two-dimensional array of copper-filled vias to reduce the overall thermal resistance. The device performance was assessed under 0–10 g acceleration with 20, 30 and 40 W power input on an evaporator area of 8×8 mm 2 . The effective thermal conductivity of the device was determined to range from 1653 W (m K) −1 at 0 g to 541 W (m K) −1 at 10 g using finite element analysis in conjunction with a copper reference sample. In all cases, the effective thermal conductivity remained higher than that of the copper reference sample. This work illustrates the possibility of fabricating flexible, polymer-based heat pipe heat spreaders compatible with standardized printed circuit board technologies that are capable of efficiently extracting heat at relatively high dynamic acceleration levels. (paper)

Application of gamma-ray radiography and gravimetric measurements after accelerated corrosion tests of steel embedded in mortar

Energy Technology Data Exchange (ETDEWEB)

Duffó, Gustavo, E-mail: duffo@cnea.gov.ar [Comisión Nacional de Energía Atómica, Gerencia Materiales, Depto. Corrosión, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Técnicas (CONICET), Av. Rivadavia 1917, 1033 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Gaillard, Natalia [Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Mariscotti, Mario; Ruffolo, Marcelo [Tomografía de Hormigón Armado S.A. (THASA), Reclus 2017, 1609 Boulogne, Buenos Aires (Argentina)

2015-08-15

The accelerated corrosion by the impressed current technique is widely used in studies of concrete durability since it has the advantage that tests can be carried out within reasonable periods of time. In the present work the relationship between the applied current density and the resulting damage on the reinforcing steel, by applying optical microscopy, scanning electron microscopy, gamma-ray radiography and gravimetric measurements, was studied by means of the implementation of accelerated corrosion tests on reinforced mortar. The results show that the efficiency of the applied current is between 1 and 77%, regardless of the applied current density, the water/cement ratio and the mortar cover depth of the specimens. The results show the applicability of the gamma-ray radiography technique to detect localized corrosion of steel rebars in laboratory specimens.

Modelling fireside corrosion of heat exchangers in co-fired pulverised fuel power systems

Energy Technology Data Exchange (ETDEWEB)

Simms, N.J. [Cranfield Univ. (United Kingdom). Energy Technology Centre; Fry, A.T. [National Physical Laboratory, Teddington, Middlesex (United Kingdom)

2010-07-01

As a result of concerns about the effects of CO{sub 2} emissions on the global environment, there is increasing pressure to reduce such emissions from power generation systems. The use of biomass co-firing with coal in conventional pulverised fuel power stations has provided the most immediate route to introduce a class of fuel that is regarded as both sustainable and carbon neutral. In the future it is anticipated that increased levels of biomass will need to be used in such systems to achieve the desired CO{sub 2} emission targets. However there are concerns over the risk of fireside corrosion damage to the various heat exchangers and boiler walls used in such systems. Future pulverised fuel power systems will need to be designed to cope with the effects of using a wide range of coal-biomass mixes. However, such systems will also need to use much higher heat exchanger operating temperatures to increase their conversion efficiencies and counter the effects of the CO{sub 2} capture technologies that will need to be used in them. Higher operating temperatures will also increase the risk of fireside corrosion damage to the critical heat exchangers. This paper reports work that has been carried out to develop quantitative corrosion models for heat exchangers in pulverised fuel power systems. These developments have been particularly targeted at producing models that enable the evaluation of the effects of using different coal-biomass mixtures and of increasing heat exchanger operating conditions. Models have been produced that have been targeted at operating conditions and materials used in (a) superheaters/reheaters and (b) waterwalls. Data used in the development of these models has been produced from full scale and pilot scale plants in the UK using a wide range of coal and biomass mixtures, as well as from carefully targeted series of laboratory corrosion tests. Mechanistic and neural network based models have been investigated during this development process to

Evaluation of Flow Accelerated Corrosion of Carbon Steel with Rotating Cylinder

International Nuclear Information System (INIS)

Park, Tae Jun; Lee, Eun Hee; Kim, Kyung Mo; Kim, Hong Pyo

2012-01-01

Flow accelerated corrosion (FAC) of the carbon steel piping in nuclear power plants (NPPs) has been major issue in nuclear industry. Rotating cylinder FAC test facility was designed and fabricated and then performance of the facility was evaluated. The facility is very simple in design and economic in fabrication and can be used in material and chemistry screening test. The facility is equipped with on line monitoring of pH, conductivity, dissolved oxygen(DO), and temperature. Fluid velocity is controlled with rotating speed of the cylinder with a test specimen. FAC test of SA106 Gr. B carbon steel under 4 m/s flow velocity was performed with the rotating cylinder at DO concentration of less than 1 ppb and of 1.3 ppm. Also a corrosion test of the carbon steel at static condition, that is at zero fluid velocity, of test specimen and solution was performed at pH from 8 to 10 for comparison with the FAC data. For corrosion test in static condition, the amount of non adherent corrosion product was almost constant at pH ranging from 8 to 10. But adherent corrosion product decreased with increasing pH. This trend is consistent with decrease of Fe solubility with an increase in pH. For FAC test with rotating cylinder FAC test facility, the amount of non adherent corrosion product was also almost same for both DO concentrations. The rotating cylinder FAC test facility will be further improved by redesigning rotating cylinder and FAC specimen geometry for future work

Corrosion, inspection and other problems associated with Heat exchangers in the heavy water industry

International Nuclear Information System (INIS)

Twigg, R.J.

1980-01-01

Corrosion, fabrication and inspection problems encountered in the heavy water industry Heat exchangers are discussed. Among the problems examined are erosion/corrosion of two pass exchangers, rolling of tubes, pitting, fretting and protection for long term storage. (auth)

Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1980-01-01

The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

Effect of heat treatment conditions on stress corrosion cracking resistance of alloy X-750 in high temperature water

International Nuclear Information System (INIS)

Yonezawa, Toshio; Onimura, Kichiro; Sakamoto, Naruo; Sasaguri, Nobuya; Susukida, Hiroshi; Nakata, Hidenori.

1984-01-01

In order to improve the resistance of the Alloy X-750 in high temperature and high purity water, the authors investigated the influence of heat treatment condition on the stress corrosion cracking resistance of the alloy. This paper describes results of the stress corrosion cracking test and some discussion on the mechanism of the stress corrosion cracking of Alloy X-750 in deaerated high temperature water. The following results were obtained. (1) The stress corrosion cracking resistance of Alloy X-750 in deaerated high temperature water remarkably depended upon the heat treatment condition. The materials solution heat treated and aged within temperature ranges from 1065 to 1100 0 C and from 704 to 732 0 C, respectively, have a good resistance to the stress corrosion cracking in deaerated high temperature water. Especially, water cooling after the solution heat treatment gives an excellent resistance to the stress corrosion cracking in deaerated high temperature water. (2) Any correlations were not observed between the stress corrosion cracking susceptibility of Alloy X-750 in deaerated high temperature water and grain boundary chromium depleted zones, precipitate free zones and the grain boundary segregation of impurity elements and so on. It appears that there are good correlations between the stress corrosion cracking resistance of the alloy in the environment and the kinds, morphology and coherency of precipitates along the grain boundaries. (author)

The influence of sodium chlorides fog on corrosion resistance of heat exchangers used in automotive

Directory of Open Access Journals (Sweden)

Peta Katarzyna

2017-01-01

Full Text Available In the work, the most important factors which influence on the exploitative durability of heat exchangers are classified. Particular attention was paid to the compounds of sodium chloride used in the winter season for road maintenance. In order to determine their impact on automotive heat exchanger corrosion resistance, a test of heaters in a salt chamber which imitates the conditions of their work was realized. It also allows to verify the durability of these products. To evaluate the corrosion changes, observation with the use of light microscopy and scanning microscopy SEM were made supplemented with microanalysis of chemical composition by EDS spectroscopy method. Critical areas in the heat exchangers which are mostly exposed to damage including the formation of local corrosion pits were located and analyzed.

Current status of studies on nodular corrosion

International Nuclear Information System (INIS)

Yasuda, Takayoshi; Kawasaki, Satoru; Echigoya, Hironori; Kinoshita, Yutaka; Kubota, Hiroyuki; Konishi, Takao; Yamanaka, Tuneyasu.

1993-01-01

The studies on nodular corrosion formed on the outer surface of BWR fuel cladding tubes were reviewed. Main factors affecting the corrosion behavior were material and environmental conditions and combined effect. The effects of such material conditions as fabrication process, alloy elements, texture and surface treatment and environmental factors as neutron irradiation, thermo-hydrodynamic, water chemistry, purity of the coolant and contact with foreign metals on the corrosion phenomena were surveyed. Out-of-reactor corrosion test methods and models for the corrosion mechanism were also reviewed. Suppression of the accumulated annealing temperature during tube reduction process improved the nodular corrosion resistance of Zircaloys. Improved resistance for the nodular corrosion was reported for the unirradiated Zircaloys with some additives. Detailed irradiation test under the BWR conditions is needed to confirm the trend. Concerning the environmental factors, boiling on the cladding surface due to heat flux reduces the nodular corrosion susceptibility, while oxidizing radical generated from dissolved oxygen accelerates the corrosion. Concerning corrosion mechanisms, importance of such phenomena as the depleted zone of alloying elements in zirconium matrix, reduction of H + to H 2 in oxide layer, electrochemical property of precipitates, crystallographic anisotropy of oxidation rates were revealed. (author) 59 refs

The effect of heat treatments on the corrosion behavior of Zircaloy-4

International Nuclear Information System (INIS)

Zhou Bangxin; Zhao Wenjin; Miao Zhi; Pan Shufang; Li Cong; Jiang Yourong

1996-06-01

The effect of penultimate annealing temperature and cooling rate on the corrosion behavior of Zircaloy-4 cladding tube has been investigated. Both nodular corrosion and uniform corrosion resistance can be improved obviously after changing the heat treatment from the original annealing at 650 degree C to quenching from 830 degree C (upper temperature of alpha phase region or lower temperature of beta phase region). Although the nodular corrosion resistance can be improved obviously after quenching from beta phase, there was a second transition in the variation between weight gain and exposure time, which shows a poor uniform corrosion resistance after a long exposure time during the autoclave tests. The main factor of affecting corrosion behavior is the solid solution contents of Fe and Cr in alpha zirconium rather than the size of second phase particles. About 200 μg/g Fe and Cr super saturated solid solution in alpha zirconium could get good uniform and nodular corrosion resistance, but much more solid solution contents of Fe and Cr in alpha zirconium could bring about a trend toward poor uniform corrosion resistance for long-term exposure time. (14 refs., 10 figs., 1 tab.)

Advanced Accelerator Applications University Participation Program

International Nuclear Information System (INIS)

Chen, Y.; Hechanova, A.

2007-01-01

Our research tasks span the range of technology areas for transmutation, gas-cooled reactor technology, and high temperature heat exchangers, including separation of actinides from spent nuclear fuel, methods of fuel fabrication, reactor-accelerator coupled experiments, corrosion of materials exposed to lead-bismuth eutectic, and special nuclear materials protection and accountability. In the six years of this program, we saw the evolution of the national transmutation concepts go from the use of accelerators to fast reactors. We also saw an emphasis on gas-cooled reactors for both high temperature heat and deep burn of nuclear fuel. At the local level, we saw a great birth at UNLV of two new academic programs Fall term of 2004 and the addition of 10 academic and research faculty. The Ph.D. program in Radiochemistry has turned into one of the nation's most visible and successful programs; and, the M.S. program in Materials and Nuclear Engineering initiated Nuclear Engineering academic opportunities which took a long time to come. Our research tasks span the range of technology areas for transmutation, gas-cooled reactor technology, and high temperature heat exchangers, including separation of actinides from spent nuclear fuel, methods of fuel fabrication, reactor-accelerator coupled experiments, corrosion of materials exposed to lead-bismuth eutectic, and special nuclear materials protection and accountability

Advanced Accelerator Applications University Participation Program

Energy Technology Data Exchange (ETDEWEB)

Y. Chen; A. Hechanova

2007-07-25

Our research tasks span the range of technology areas for transmutation, gas-cooled reactor technology, and high temperature heat exchangers, including separation of actinides from spent nuclear fuel, methods of fuel fabrication, reactor-accelerator coupled experiments, corrosion of materials exposed to lead-bismuth eutectic, and special nuclear materials protection and accountability.

Controlled Microwave Heating Accelerates Rolling Circle Amplification.

Directory of Open Access Journals (Sweden)

Takeo Yoshimura

Full Text Available Rolling circle amplification (RCA generates single-stranded DNAs or RNA, and the diverse applications of this isothermal technique range from the sensitive detection of nucleic acids to analysis of single nucleotide polymorphisms. Microwave chemistry is widely applied to increase reaction rate as well as product yield and purity. The objectives of the present research were to apply microwave heating to RCA and indicate factors that contribute to the microwave selective heating effect. The microwave reaction temperature was strictly controlled using a microwave applicator optimized for enzymatic-scale reactions. Here, we showed that microwave-assisted RCA reactions catalyzed by either of the four thermostable DNA polymerases were accelerated over 4-folds compared with conventional RCA. Furthermore, the temperatures of the individual buffer components were specifically influenced by microwave heating. We concluded that microwave heating accelerated isothermal RCA of DNA because of the differential heating mechanisms of microwaves on the temperatures of reaction components, although the overall reaction temperatures were the same.

Controlled Microwave Heating Accelerates Rolling Circle Amplification.

Science.gov (United States)

Yoshimura, Takeo; Suzuki, Takamasa; Mineki, Shigeru; Ohuchi, Shokichi

2015-01-01

Rolling circle amplification (RCA) generates single-stranded DNAs or RNA, and the diverse applications of this isothermal technique range from the sensitive detection of nucleic acids to analysis of single nucleotide polymorphisms. Microwave chemistry is widely applied to increase reaction rate as well as product yield and purity. The objectives of the present research were to apply microwave heating to RCA and indicate factors that contribute to the microwave selective heating effect. The microwave reaction temperature was strictly controlled using a microwave applicator optimized for enzymatic-scale reactions. Here, we showed that microwave-assisted RCA reactions catalyzed by either of the four thermostable DNA polymerases were accelerated over 4-folds compared with conventional RCA. Furthermore, the temperatures of the individual buffer components were specifically influenced by microwave heating. We concluded that microwave heating accelerated isothermal RCA of DNA because of the differential heating mechanisms of microwaves on the temperatures of reaction components, although the overall reaction temperatures were the same.

On-line monitoring system development for single-phase flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, Na Young; Lee, Seung Gi; Ryu, Kyung Ha; Hwang, Il Soon

2007-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover a wide area in an on-line application. We suggest an integrated approach to monitor the flow accelerated corrosion (FAC) susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible and that cover wide area, since we do not know where the FAC occurs. For this purpose, we introduce the wearing rate model which focuses on the electrochemical parameters. Using this model, we can predict the wearing rate and then compare testing results. Through analysis we identified feasibility and then developed electrochemical sensors for high temperature application; we also introduced a mechanical monitoring system which is still under development. To support the validation of the monitored results, we adopted high temperature ultrasonic transducer (UT), which shows good resolution in the testing environment. As such, all the monitored results can be compared in terms of thickness. Our validation tests demonstrated the feasibility of sensors. To support direct thickness measurement for a wide-area, the direct current potential drop (DCPD) method will be researched to integrate into the developed framework

Corrosion resistance of structural material AlMg-2 in water following heat treatment and cooling

International Nuclear Information System (INIS)

Maman Kartaman A; Djoko Kisworo; Dedi Hariyadi; Sigit

2005-01-01

Corrosion tests of structural material AlMg-2 in water were carried out using autoclave in order to study the effects of heat treatment on the corrosion resistance of the material. Prior to the tests, the samples were heat-treated at temperatures of 90, 200, 300 and 500 °C and cooled in air, sand and water. The corrosion tests were conducted in water at temperature of 150 °C for 250 hours. The results showed that AlMg-2 samples were corroded although the increase of mass gain was relatively small. Heat treatment from 90 to 500 °C in sand cooling media resulted in an increase of mass gain despite that at 300 °C the increase was less than those at 200 °C and 500 °C. For water cooling media in the temperature range of 90 to 200 °C, the mass gain increased from 0.1854 g/cm 2 to 2.1204 g/cm 2 although after 200 °C it decreased to 1.8207 g/cm 2 and 1.6779 g/cm 2 respectively. For air cooling media, the mass gain was relatively constant. Based on the experiment results, it can be concluded that heat treatment and cooling did not significantly influence the corrosion resistance of material AlMg-2. The passive film Al 2 O 3 on the surface was able to protect the inner surface from further corrosion. Water media with pH range from 4 – 9 did not cause damage to passive layer formed. (author)

Identification of key factors in Accelerated Low Water Corrosion through experimental simulation of tidal conditions: influence of stimulated indigenous microbiota

NARCIS (Netherlands)

Marty, F.; Gueuné, H.; Malard, E.; Sánchez-Amaya, J.M.; Sjögren, L.; Abbas, B.; Quillet, L.; van Loosdrecht, M.C.M.; Muyzer, G.

2014-01-01

Biotic and abiotic factors favoring Accelerated Low Water Corrosion (ALWC) on harbor steel structures remain unclear warranting their study under controlled experimental tidal conditions. Initial stimulation of marine microbial consortia by a pulse of organic matter resulted in localized corrosion

Flow accelerated corrosion and life management of the secondary circuit of the Embalse nuclear power plant

International Nuclear Information System (INIS)

Chocron, Mauricio; La Gamma, Ana M.; Fernandez, Narciso; Moyano, Ricardo; Schiersmann, Christian; Ovando, Luis E.; Sainz, Ricardo A.; Keitelman, Alberto

2003-01-01

Flow accelerated corrosion is a matter of concern in secondary circuits of nuclear power plants as well as in fossil fired plants. It contributes to the piping wall thinning and to the corrosion products transport to the steam generators. Because it is a generalized corrosion phenomena, could address to extensive failures. In that sense the plants conduct extensive programs of surveillance of piping degradation. Because the problem involves many variables like alloys, water chemistry and hydrodynamics several models have been proposed in the literature. In the present paper the variables have been organized in a spreadsheet which allows the calculation of normalized risk factors. (author)

Corrosion detection of steel reinforced concrete using combined carbon fiber and fiber Bragg grating active thermal probe

International Nuclear Information System (INIS)

Li, Weijie; Ho, Siu Chun Michael; Song, Gangbing

2016-01-01

Steel reinforcement corrosion is one of the dominant causes for structural deterioration for reinforced concrete structures. This paper presents a novel corrosion detection technique using an active thermal probe. The technique takes advantage of the fact that corrosion products have poor thermal conductivity, which will impede heat propagation generated from the active thermal probe. At the same time, the active thermal probe records the temperature response. The presence of corrosion products can thus be detected by analyzing the temperature response after the injection of heat at the reinforcement-concrete interface. The feasibility of the proposed technique was firstly analyzed through analytical modeling and finite element simulation. The active thermal probe consisted of carbon fiber strands to generate heat and a fiber optic Bragg grating (FBG) temperature sensor. Carbon fiber strands are used due to their corrosion resistance. Wet-dry cycle accelerated corrosion experiments were performed to study the effect of corrosion products on the temperature response of the reinforced concrete sample. Results suggest a high correlation between corrosion severity and magnitude of the temperature response. The technique has the merits of high accuracy, high efficiency in measurement and excellent embeddability. (paper)

Effect of the Heat Treatment on the Mechanical Property and Corrosion Resistance of CU - 7Al - 2.5Si Alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Syung-Yul; Won, Jong-Pil; Park, Dong-Hyun; Moon, Kyung-Man; Lee, Myeong-Hoon; Jeong, Jin-A [Korea Maritime and Ocean Univ., Busan (Korea, Republic of); Baek, Tae-Sil [Pohang College, Pohang (Korea, Republic of)

2014-02-15

Recently, the fuel oil of diesel engines of marine ships has been increasingly changed to heavy oil of low quality as the oil price is getting higher and higher. Therefore, the spiral gear attached at the motor of the oil purifier which plays an important role to purify the heavy oil is also easy to expose at severe environmental condition due to the purification of the heavy oil in higher temperature. Thus, the material of the spiral gear requires a better mechanical strength, wear and corrosion resistance. In this study, the heat treatment(tempering) with various holding time at temperature of 500 .deg. C was carried out to the alloy of Cu-7Al-2.5Si as centrifugal casting, and the properties of both hardness and corrosion resistance with and without heat treatment were investigated with observation of the microstructure and with electrochemical methods, such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and a.c. impedance. in natural seawater solution. The α, β and γ{sub 2} phases were observed in the material in spite of no heat treatment due to quenching effect of a spin mold. However, their phases, that is, β and γ{sub 2} phases decreased gradually with increasing the holding time at a constant temperature of 500 .deg. C. The hardness more or less decreased with heat treatment, however its corrosion resistance was improved with the heat treatment. Furthermore, the longer holding time, the better corrosion resistance. In addition, when the holding time was 48hrs, its corrosion current density showed the lowest value. The pattern of corroded surface was nearly similar to that of the pitting corrosion, and this morphology was greatly observed in the case of no heat treatment. It is considered that γ{sub 2} phase at the grain boundary was corroded preferentially as an anode. However, the pattern of general corrosion exhibited increasingly due to decreasing the γ{sub 2} phase with heat treatment

A study on the flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

International Nuclear Information System (INIS)

Choi, Yoon Seok; Kim, Jung Gu

2002-01-01

The flow-accelerated corrosion characteristics of a carbon steel(CS) coupled to stainless steel(SS) were investigated in deaerated alkaline-chloride solutions with velocities (0, 0.2, 0.4 and 0.6 m/s), pH (8, 9 and 10) and temperatures (25, 50 and 75 .deg. C). The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE (Rotating Cylinder Electrode). CS did not show passive behavior while SS show passive behavior in the alkaline-chloride solution. Galvanic corrosion tests were conducted as a function of flow velocities, pH and temperature. The galvanic current density increases with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 .deg. C, whereas the flow velocity increased galvanic current density significantly at 50 and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperature

Effect of Water Chemistry Factors on Flow Accelerated Corrosion : pH, DO, Hydrazine

International Nuclear Information System (INIS)

Lee, Eun Hee; Kim, Kyung Mo; Kim, Hong Pyo

2013-01-01

Flow accelerated corrosion(FAC) of the carbon steel piping in pressurized water reactors(PWRs) has been major issue in nuclear industry. Severe accident at Surry Unit 2 in 1986 initiated the worldwide interest in this area. Major parameters influencing FAC are material composition, microstructure, water chemistry, and hydrodynamics. Qualitative behaviors of FAC have been well understood but quantitative data about FAC have not been published for proprietary reason. In order to minimize the FAC in PWRs, the optimal method is to control water chemistry factors. Chemistry factors influencing FAC such as pH, corrosion potential, and hydrazine contents were reviewed in this paper. FAC rate decreased with pH up to 10 because magnetite solubility decreased with pH. Corrosion potential is generally controlled dissolved oxygen (DO) and hydrazine in secondary water. DO increased corrosion potential. FAC rate decreased with DO by stabilizing magnetite at low DO concentration or by formation of hematite at high DO concentration. Even though hydrazine is generally used to remove DO, hydrazine itself thermally decomposed to ammonia, nitrogen, and hydrogen raising pH. Hydrazine could react with iron and increased FAC rate. Effect of hydrazine on FAC is rather complex and should be careful in FAC analysis. FAC could be managed by adequate combination of pH, corrosion potential, and hydrazine

A study on the effect of solution heat treatment on the corrosion resistance of super duplex stainless steels

International Nuclear Information System (INIS)

Park, Jee Yong; Park, Yong Soo; Kim, Soon Tae

2001-01-01

High temperature solution heat treatment(typically higher than 1100 .deg. C) is known generally to reduces the resistance to localized corrosion on super duplex stainless. This is attributed to the formation of zone depleted of alloying elements. In this study, the corrosion properties were investigated on super duplex stainless steels with various solution heat treatments. The corrosion resistance of these steels was evaluated in terms of critical pitting temperature and cyclic potentiodynamic polarization test. Chemical composition of the austenite and ferrite phases were analyzed by SEM-EDS. The following results were obtained. (1) By conducting furnace cooling, critical pitting temperature and repassivation potential increased. (2) By omitting furnace cooling, solution heat treatment produced Cr and Mo depleted zone in the phase boundary. (3) During furnace cooling, Cr and Mo rediffused through the phase boundary. This increased the corrosion resistance of super duplex stainless steels

Diagnosis of Acceleration, Reconnection, Turbulence, and Heating

Science.gov (United States)

Dufor, Mikal T.; Jemiolo, Andrew J.; Keesee, Amy; Cassak, Paul; Tu, Weichao; Scime, Earl E.

2017-10-01

The DARTH (Diagnosis of Acceleration, Reconnection, Turbulence, and Heating) experiment is an intermediate-scale, experimental facility designed to study magnetic reconnection at and below the kinetic scale of ions and electrons. The experiment will have non-perturbative diagnostics with high temporal and three-dimensional spatial resolution, giving it the capability to investigate kinetic-scale physics. Of specific scientific interest are particle acceleration, plasma heating, turbulence and energy dissipation during reconnection. Here we will describe the magnetic field system and the two plasma guns used to create flux ropes that then merge through magnetic reconnection. We will also describe the key diagnostic systems: laser induced fluorescence (LIF) for ion vdf measurements, a 300 GHz microwave scattering system for sub-mm wavelength fluctuation measurements and a Thomson scattering laser for electron vdf measurements. The vacuum chamber is designed to provide unparalleled access for these particle diagnostics. The scientific goals of DARTH are to examine particle acceleration and heating during, the role of three-dimensional instabilities during reconnection, how reconnection ceases, and the role of impurities and asymmetries in reconnection. This work was supported by the by the O'Brien Energy Research Fund.

Acceleration of runaway electrons and Joule heating in solar flares

Science.gov (United States)

Holman, G. D.

1985-01-01

The electric field acceleration of electrons out of a thermal plasma and the simultaneous Joule heating of the plasma are studied. Acceleration and heating timescales are derived and compared, and upper limits are obtained on the acceleration volume and the rate at which electrons can be accelerated. These upper limits, determined by the maximum magnetic field strength observed in flaring regions, place stringent restrictions upon the acceleration process. The role of the plasma resistivity in these processes is examined, and possible sources of anomalous resistivity are summarized. The implications of these results for the microwave and hard X-ray emission from solar flares are examined.

Heat transfer to accelerating gas flows

International Nuclear Information System (INIS)

Kennedy, T.D.A.

1978-01-01

The development of fuels for gas-cooled reactors has resulted in a number of 'gas loop' experiments in materials-testing research reactors. In these experiments, efforts are made to reproduce the conditions expected in gas-cooled power reactors. Constant surface temperatures are sought over a short (300 mm) fuelled length, and because of entrance effects, an accelerating flow is required to increase the heat transfer down-stream from the entrance. Strong acceleration of a gas stream will laminarise the flow even at Reynolds Numbers up to 50000, far above values normally associated with laminar flow. A method of predicting heat transfer in this situation is presented here. An integral method is used to find the velocity profile; this profile is then used in an explicit finite-difference solution of the energy equation to give a temperature profile and resultant heat-transfer coefficient values. The Kline criterion, which compares viscous and disruptive forces, is used to predict whether the flow will be laminar. Experimental results are compared with predictions, and good agreement is found to exist. (author)

Role of heat tint on pitting corrosion of 304 austenitic stainless steel in chloride environment

Energy Technology Data Exchange (ETDEWEB)

Elshawesh, F.; Elhoud, A. [Petroleum Research Center, P. O. Box 6431, Tripoli (Libyan Arab Jamahiriya)

2004-07-01

The effect of simulated heat tint produced by air oxidation at a wide range of temperatures 200, 400, 600, 800 and 1050 deg. C on pitting potential of 304 austenitic stainless steel was studied in environment of different chloride concentration. It was found that the heat tint effect depends on the heating temperature. The most effective heat tint was that produced at the high temperature up to 1050 deg. C and hence less pitting potential and low corrosion resistance. In order to improve the surface pitting corrosion resistance, acid pickling of hydrochloric acid was applied at different time and temperatures of 15 and 60 min, room temperature and 60 deg. C, respectively. Improvement in pitting potential was achieved as the pickling time and temperature increase. This is can be attributed to the removal of depleted chromium oxide film produced during the heat tint. (authors)

Qualification of stainless steel for OTEC heat exchanger tubes

Energy Technology Data Exchange (ETDEWEB)

LaQue, F.L.

1979-01-01

The history of the AL-6X alloy is reviewed and its credentials as a candidate for use as tubing in Ocean Thermal Energy Conversion Heat Exchangers are examined. Qualification is based on results of accelerated tests using ferric chloride for resistance to crevice corrosion and pitting, long-time crevice corrosion and pitting tests in natural sea water and anticipated resistance to attack by ammonia and mixtures of ammonia and sea water. Since the alloy has no natural resistance to fouling by marine organisms, it must be able to accomodate action to prevent fouling by chlorination or to remove it by mechanical cleaning techniques or appropriate chemical cleaning methods. The satisfactory behavior indicated by the various accelerated and long-time corrosion tests has been confirmed by excellent performance of several million feet of tubing in condensers in coastal power plants. Early evaluation tests demonstrated the need for proper heat treatment to avoid the presence of a sigma phase, which promoted severe pitting of some, but not all, specimens in tests in natural sea water. The available data qualify the AL-6X alloy as being a satisfactory alternate to titanium for tubes in OTEC heat exchangers.

High temperature corrosion in the service environments of a nuclear process heat plant

International Nuclear Information System (INIS)

Quadakkers, W.J.

1987-01-01

In a nuclear process heat plant the heat-exchanging components fabricated from nickel- and Fe-Ni-based alloys are subjected to corrosive service environments at temperatures up to 950 0 C for service lives of up to 140 000 h. In this paper the corrosion behaviour of the high temperature alloys in the different service environments will be described. It is shown that the degree of protection provided by Cr 2 O 3 -based surface oxide scales against carburization and decarburization of the alloys is primarily determined not by the oxidation potential of the atmospheres but by a dynamic process involving, on the one hand, the oxidizing gas species and the metal and, on the other hand, the carbon in the alloy and the oxide scale. (orig.)

Development of corrosion testing equipment under heat transfer and irradiation conditions to evaluate corrosion resistance of materials used in acid recovery evaporator. Contract research

International Nuclear Information System (INIS)

Motooka, Takafumi; Numata, Masami; Kiuchi, Kiyoshi

2002-01-01

We have been evaluated the safety for corrosion of various metals applied to acid recovery evaporators by the mock-up tests using small scaled equipment and the reference tests in laboratories with small specimens. These tests have been conducted under-radioactive environment. The environment in practical reprocessing plants has many radioactive species. Therefore, the effect of irradiation on corrosion should be evaluated in detail. In this study, we have developed the corrosion testing equipment, which is employed to simulate environments in the acid recovery evaporators. This report describes the specification of corrosion testing equipment and the results of primary, reference and hot tests. Using the equipment, the corrosion test under heat transfer and irradiation conditions have been carried out for 930 hours in safety. It is expectable that useful corrosion test data in radioactive environment are accumulated with this equipment in future, and help the adequate choice of corrosion test condition in laboratories. (author)

Corrosion-product inventory: the Bruce-B secondary system

International Nuclear Information System (INIS)

Sawicki, J.A.; Price, J.; Brett, M.E.

1995-01-01

Corrosion inspection and corrosion-product characterization in water and steam systems are important for component and systems maintenance in nuclear power stations. Corrosion products are produced, released and redeposited at various sites in the secondary system. Depending on the alloys used in the condenser and feedwater heaters, particulate iron oxides and hydroxides can account for about 95-99% of the total corrosion-product transport. Where brass or cupro-nickel alloys are present, copper and zinc contribute significantly to the total transport and deposition. Particulates are transported by the feedwater to the steam generators, where they accumulate and can cause a variety of problems, such as loss of heat transfer capability through deposition on boiler tubes, blockage of flow through boiler-tube support plates and accelerated corrosion in crevices, either in deep sludge piles or at blocked tube supports. The influx of oxidized corrosion products may have a particularly adverse effect on the redox environment of steam generator tubing, thereby increasing the probability of localized corrosion and other degradation mechanisms. In this paper, there is a description of a survey of general corrosion deposits in Bruce-B, Units 5-8, which helps to identify the origin, evolution and inventory of corrosion products along the secondary system of Candu reactors

EFFECT OF THE HEAT AND SURFACE LASER TREATMENT ON THE CORROSION DEGRADATION OF THE Mg-Al ALLOYS

Directory of Open Access Journals (Sweden)

Leszek A. Dobrzański

2011-09-01

Full Text Available In this paper there is presented the corrosion behavior of the cast magnesium alloys as cast state, after heat and laser treatment. Pitting corrosion resistance of the analyzed alloys was carried out using the potentiodynamic electrochemical method (direct current, based on a anodic polarization curve. On the basis of the achieved anodic polarization curves, using the Tefel extrapolation method near to the corrosion potential, the quantitative data were determined, which describe the electrochemical corrosion process of the investigated alloys: value of the corrosion potential Ecorr (mV, polarization resistance RP (kohm.cm2, corrosion current density icorr (10-6A/cm2, corrosion rate Vcorr (mm/year as well the mass loss Vc (g/m2<.

Corrosion studies on PREPP waste form

International Nuclear Information System (INIS)

Welch, J.M.; Neilson, R.M. Jr.

1984-05-01

Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

Corrosion and Heat Transfer Characteristics of Water Dispersed with Carboxylate Additives and Multi Walled Carbon Nano Tubes

Science.gov (United States)

Moorthy, Chellapilla V. K. N. S. N.; Srinivas, Vadapalli

2016-10-01

This paper summarizes a recent work on anti-corrosive properties and enhanced heat transfer properties of carboxylated water based nanofluids. Water mixed with sebacic acid as carboxylate additive found to be resistant to corrosion and suitable for automotive environment. The carboxylated water is dispersed with very low mass concentration of carbon nano tubes at 0.025, 0.05 and 0.1 %. The stability of nanofluids in terms of zeta potential is found to be good with carboxylated water compared to normal water. The heat transfer performance of nanofluids is carried out on an air cooled heat exchanger similar to an automotive radiator with incoming air velocities across radiator at 5, 10 and 15 m/s. The flow Reynolds number of water is in the range of 2500-6000 indicating developing flow regime. The corrosion resistance of nanofluids is found to be good indicating its suitability to automotive environment. There is a slight increase in viscosity and marginal decrease in the specific heat of nanofluids with addition of carboxylate as well as CNTs. Significant improvement is observed in the thermal conductivity of nanofluids dispersed with CNTs. During heat transfer experimentation, the inside heat transfer coefficient and overall heat transfer coefficient has also improved markedly. It is also found that the velocity of air and flow rate of coolant plays an important role in enhancement of the heat transfer coefficient and overall heat transfer coefficient.

Echangeurs à condensation sur fumées corrosives Condensation Heat Exchangers of Corrosive Fumes

Directory of Open Access Journals (Sweden)

Grehier A.

2006-11-01

Full Text Available Les échangeurs gaz-liquide et gaz-gaz respectivement développés par la Société Nationale Elf Aquitaine (SNEA et l'institut Français du Pétrole (IFP dans le cadre d'un contrat AFME d'aide à l'innovation permettent, grâce au recours à des matériaux plastiques, de s'affranchir du seuil de condensation sulfurique, 180°C, en deçà duquel apparaissent les problèmes de corrosion sur les récupérateurs classiques. Il en résulte un accroissement de chaleurs sensible et latente récupérées permettant, en moyenne, de doubler l'économie habituellement réalisée. Ces travaux ont démontré la faisabilité technique des solutions proposées dont la pénétration sur le marché doit être favorisée par leur faible coût d'insertion dans les installations existantes et leur temps de retour voisin de 2 ans. The gas-liquid and gas-gas heat exchangers developed respectively by the Société Nationale Elf Aquitaine (SNEA and the Institut Français du Pétrole (IFP, within the framework of an AFME contract to promote innovation, make use of plastics to overcome the sulfuric condensation threshold of 180°C. Beyond this threshold, corrosion problems appear for conventional heat recovery processes. This results in an increase in the recovery of sensible and latent heat, so that the saving normally achieved can be doubled, on the average. This research has shown the technical feasibility of the solution proposed. The market penetration of these solutions should be enhanced by their low cost of insertion in existing installations and their payout time of about two years.

Influence of microstructure on the accelerated corrosion in Zr-Nb alloys

International Nuclear Information System (INIS)

Muller, S; Lanzani, L

2012-01-01

The influence of microstructure on the accelerated corrosion of Zr-1%Nb and Zr-2.5%Nb (CANDU's pressure tube material) has been studied. The behavior of Zircaloy-4 was also studied in order to compare the Zr-Nb alloys with an alloy that does not have niobium as an alloying element. The corrosion tests were carried out in LiOH 0.1M at 340 o C, in LiOH 1M at the same temperature and in steam at 400 o C. The results showed that the behavior of Zr-Nb alloys in steam at 400 o C is similar to that of Zircaloy-4 in this medium. However, Zr-Nb alloys are more sensitive than Zircaloy-4 to the presence of LiOH. The results suggest that the niobium concentration in the matrix is the parameter that defines the oxidation rate in Zr-Nb alloys, while the presence of second phases in these alloys (β--Zr/β-Nb/Zr-Nb-Fe) could be related with the growth of non-protective oxides in LiOH solutions. In LiOH 1M, the corrosion resistance of Zr-Nb alloys is similar to that of Zircaloy-4, except for the Zr-1Nb martensitic material which showed a sharp increase in the oxidation rate in this medium (author)

Corrosion investigations at Masnedoe combined heat and power plant. Part VI

Energy Technology Data Exchange (ETDEWEB)

Montgomery, M. [Danmarks Tekniske Univ., Dept. for Manufacturing Engineering, Kgs Lyngby (Denmark); Karlsson, A. [ENERGI E2, Power Company, Copenhagen (Denmark); Hede Larsen, O. [Elsam - Fynsvaerket, Fredericia (Denmark)

2001-02-01

In Denmark, straw and other types of biomass are used for generating energy in power plats. Straw is considered a carbon dioxide neutral fuel and is therefore environmentally acceptable. Masnedoe CHP Plant is a straw-fired power plant on Sjaelland, Denmark. Corrosion tests were undertaken at Masnedoe CHP Plant by building a test superheater loop and subject it to higher steam temperatures than those of the actual plant. In addition a test section welded into superheater was investigated. The conclusions from the project are as follows: 1. The corrosion rates of the steels investigated are very close to one another and differences are small. 2. For the lower steam of 450 deg. C, a parabolic kinetic of oxide growth is not seen but more a paralinear corrosion rate for TP347H and a linear corrosion rate for the 12% Cr steel. 3. At temperatures above approx. 520 deg. C metal temperature for the austenitic steels, grain boundary attack is seen as a precursor for corrosion within the metal grains. For HCM12, attack of individual metal grains is also seen. The corrosion attack leads to depletion of chromium and manganese from the surface of the alloy. It is at these temperatures general corrosion changes to grain boundary corrosion attack. 4. Over one of the test superheater loops, varying corrosion rates could be measured that could not be explained by the change in steam temperature. This was related to the flue gas direction giving a higher surface metal temperature, however, there may be other factors giving localised high heat flux and therefore a higher metal temperature. The corrosion rate was lower this year (1999-2000) than the previous year and this is attributed to the lower flue gas temperatures or other factors such as a change in fuel or combustion characteristics. It must be noted that where the flue gas temperature is assumed to be highest similar corrosion rates are observed for both 1998-1999 and 1999-2000. There is much evidence to indicate that after

Protecting solar collector systems from corrosion

Energy Technology Data Exchange (ETDEWEB)

1978-01-01

The main cause of the reduced life of a solar heating system is corrosion of the exterior parts and the internal components. This report outlines ways of reducing the cost of solar heating by reducing the corrosion in solar heating systems, and hence increasing the system's service life. Mechanisms for corrosion are discussed: these include galvanic corrosion and crevice corrosion. Means of minimizing corrosion at the design stage are then described. Such methods, when designing the solar collector, involve ensuring proper drainage of exterior water; eliminating situations where moisture, dirt and pollutants may collect; preventing condensation inside the collector; using proper gaskets and sealants at appropriate places; and selecting optimum materials and coatings. Interior corrosion can be minimized at the design stage by choosing a good heat transfer fluid and corrosion inhibitor, in the case of systems where liquids are used; ensuring a low enough flow rate to avoid erosion; designing the system to avoid crevices; and avoiding situations where galvanic corrosion could occur. Other procedures are given for minimizing corrosion in the construction and operation of solar heating systems. 7 figs., 7 tabs.

Effects of Heat Input on Microstructure, Corrosion and Mechanical Characteristics of Welded Austenitic and Duplex Stainless Steels: A Review

Directory of Open Access Journals (Sweden)

Ghusoon Ridha Mohammed

2017-01-01

Full Text Available The effects of input heat of different welding processes on the microstructure, corrosion, and mechanical characteristics of welded duplex stainless steel (DSS are reviewed. Austenitic stainless steel (ASS is welded using low-heat inputs. However, owing to differences in the physical metallurgy between ASS and DSS, low-heat inputs should be avoided for DSS. This review highlights the differences in solidification mode and transformation characteristics between ASS and DSS with regard to the heat input in welding processes. Specifically, many studies about the effects of heat energy input in welding process on the pitting corrosion, intergranular stress, stresscorrosion cracking, and mechanical properties of weldments of DSS are reviewed.

Measurement of heat load density profile on acceleration grid in MeV-class negative ion accelerator.

Science.gov (United States)

Hiratsuka, Junichi; Hanada, Masaya; Kojima, Atsushi; Umeda, Naotaka; Kashiwagi, Mieko; Miyamoto, Kenji; Yoshida, Masafumi; Nishikiori, Ryo; Ichikawa, Masahiro; Watanabe, Kazuhiro; Tobari, Hiroyuki

2016-02-01

To understand the physics of the negative ion extraction/acceleration, the heat load density profile on the acceleration grid has been firstly measured in the ITER prototype accelerator where the negative ions are accelerated to 1 MeV with five acceleration stages. In order to clarify the profile, the peripheries around the apertures on the acceleration grid were separated into thermally insulated 34 blocks with thermocouples. The spatial resolution is as low as 3 mm and small enough to measure the tail of the beam profile with a beam diameter of ∼16 mm. It was found that there were two peaks of heat load density around the aperture. These two peaks were also clarified to be caused by the intercepted negative ions and secondary electrons from detailed investigation by changing the beam optics and gas density profile. This is the first experimental result, which is useful to understand the trajectories of these particles.

Measurement of heat load density profile on acceleration grid in MeV-class negative ion accelerator

Energy Technology Data Exchange (ETDEWEB)

Hiratsuka, Junichi, E-mail: hiratsuka.junichi@jaea.go.jp; Hanada, Masaya; Kojima, Atsushi; Umeda, Naotaka; Kashiwagi, Mieko; Yoshida, Masafumi; Nishikiori, Ryo; Ichikawa, Masahiro; Watanabe, Kazuhiro; Tobari, Hiroyuki [Japan Atomic Energy Agency, 801-1 Mukoyama, Naka 311-0193 (Japan); Miyamoto, Kenji [Naruto University of Education, 748 Nakashima, Takashima, Naruto-cho, Naruto-shi, Tokushima 772-8502 (Japan)

2016-02-15

To understand the physics of the negative ion extraction/acceleration, the heat load density profile on the acceleration grid has been firstly measured in the ITER prototype accelerator where the negative ions are accelerated to 1 MeV with five acceleration stages. In order to clarify the profile, the peripheries around the apertures on the acceleration grid were separated into thermally insulated 34 blocks with thermocouples. The spatial resolution is as low as 3 mm and small enough to measure the tail of the beam profile with a beam diameter of ∼16 mm. It was found that there were two peaks of heat load density around the aperture. These two peaks were also clarified to be caused by the intercepted negative ions and secondary electrons from detailed investigation by changing the beam optics and gas density profile. This is the first experimental result, which is useful to understand the trajectories of these particles.

An acceleration test for stress corrosion cracking using humped specimen

International Nuclear Information System (INIS)

Kamaya, Masayuki; Fukumura, Takuya; Totsuka, Nobuo

2003-01-01

By using the humped specimen, which is processed by the humped die, in the slow strain rate technique (SSRT) test, fracture facet due to stress corrosion cracking (SCC) can be observed in relatively short duration. Although the cold work and concentrated stress and strain caused by the characteristic shape of the specimen accelerate the SCC, to date these acceleration effects have not been examined quantitatively. In the present study, the acceleration effects of the humped specimen were examined through experiments and finite element analyses (FEA). The experiments investigated the SCC of alloy 600 in the primary water environment of a pressurized water reactor. SSRT tests were conducted using two kinds of humped specimen: one was annealed after hump processing in order to eliminate the cold work, and the other was hump processed after the annealing treatment. The work ratio caused by the hump processing and stress/strain conditions during SSRT test were evaluated by FEA. It was found that maximum work ratio of 30% is introduced by the hump processing and that the distribution of the work ratio is not uniform. Furthermore, the work ratio is influenced by the friction between the specimen and dies as well as by the shape of dies. It was revealed that not only the cold work but also the concentrated stress and strain during SSRT test accelerate the crack initiation and growth of the SCC. (author)

Review of state-of-the-art of solar collector corrosion processes. Task 1 of solar collector studies for solar heating and cooling applications. Final technical progress report

Energy Technology Data Exchange (ETDEWEB)

Clifford, J E; Diegle, R B

1980-04-11

The state-of-the-art of solar collector corrosion processes is reviewed, and Task 1 of a current research program on use of aqueous heat transfer fluids for solar heating and cooling is summarized. The review of available published literature has indicated that lack of quantitative information exists relative to collector corrosion at the present time, particularly for the higher temperature applications of solar heating and cooling compared to domestic water heating. Solar collector systems are reviewed from the corrosion/service life viewpoint, with emphasis on various applications, collector design, heat transfer fluids, and freeze protection methods. Available information (mostly qualitative) on collector corrosion technology is reviewed to indicate potential corrosion problem areas and corrosion prevention practices. Sources of limited quantitative data that are reviewed are current solar applications, research programs on collector corrosion, and pertinent experience in related applications of automotive cooling and non-solar heating and cooling. A data bank was developed to catalog corrosion information. Appendix A of this report is a bibliography of the data bank, with abstracts reproduced from presently available literature accessions (about 220). This report is presented as a descriptive summary of information that is contained in the data bank.

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion

Directory of Open Access Journals (Sweden)

Dereje Homa

2017-01-01

Full Text Available The effect of Cr(VI pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI with concomitant deposition of Cr(III under pH control. A significant (P = 0.05 increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI is reduced to a stable, immobile, and insoluble Cr(III accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion.

Science.gov (United States)

Homa, Dereje; Haile, Ermias; Washe, Alemayehu P

2017-01-01

The effect of Cr(VI) pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III) deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI) with concomitant deposition of Cr(III) under pH control. A significant ( P = 0.05) increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI) is reduced to a stable, immobile, and insoluble Cr(III) accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Particle Acceleration and Plasma Heating in the Chromosphere

Science.gov (United States)

Zaitsev, V. V.; Stepanov, A. V.

2015-12-01

We propose a new mechanism of electron acceleration and plasma heating in the solar chromosphere, based on the magnetic Rayleigh-Taylor instability. The instability develops at the chromospheric footpoints of a flare loop and deforms the local magnetic field. As a result, the electric current in the loop varies, and a resulting inductive electric field appears. A pulse of the induced electric field, together with the pulse of the electric current, propagates along the loop with the Alfvén velocity and begins to accelerate electrons up to an energy of about 1 MeV. Accelerated particles are thermalized in the dense layers of the chromosphere with the plasma density n ≈10^{14} - 10^{15} cm^{-3}, heating them to a temperature of about several million degrees. Joule dissipation of the electric current pulse heats the chromosphere at heights that correspond to densities n ≤10^{11} - 10^{13} cm^{-3}. Observations with the New Solar Telescope at Big Bear Solar Observatory indicate that chromospheric footpoints of coronal loops might be heated to coronal temperatures and that hot plasma might be injected upwards, which brightens ultra-fine loops from the photosphere to the base of the corona. Thereby, recent observations of the Sun and the model we propose stimulate a déjà vu - they are reminiscent of the concept of the chromospheric flare.

Effect of temperature and heat fluxes on the corrosion's damage nature for mild and stainless steels in neutral chloride solutions

Energy Technology Data Exchange (ETDEWEB)

Kaluzhina, S.A. [Voronezh State University, University Sq.1, 394006 Voronezh (Russian Federation); Malygin, A.V. [JSC Voronezhsynthezkauchuk, Leninsky Av. 2, 394014 Voronezh (Russian Federation); Vigdorovitch, V.V. [Derzhavin State University, International St. 33, 392622 Tambov (Russian Federation)

2004-07-01

The detail research of the corrosion-electrochemical behavior of two types steels - mild steel (0.1%C) and stainless steel 12FeCr18Ni10Ti in series chloride solutions under elevated temperature and heat flux on interface has been carried out in the present work using the special plant and the complex electrochemical and microscopic methods. The comparative data has shown that the temperature increase is stimulating as the active alloy's corrosion (mild steel), so the passive alloy's corrosion (12FeCr18Ni10Ti).However at the last case the temperature effect is being higher because the thermal de-passivation of the stainless steel which undergoes pit corrosion under t > 50 deg C. The heat-transfer role in the studied systems is ambiguous. The corrosion rate of heat-transferring electrode from mild steel exceeds the thermo-equilibrium with solution electrode's corrosion rate because of intensification of the oxygen reduction cathodic process. The opposite effect has been established for steel 12FeCr18Ni10Ti where the oxygen flux's strengthening from cold solution to the heated surface transfers the alloy to the most stable passive state and increases its resistance to general and local corrosion. The experimental results demonstrates that the thermal condition's influence on the nature and corrosion intensity of the investigated steels is being commensurable by effect's degree with their composition and showing strictly individually. (authors)

Effects of water chemistry on flow accelerated corrosion and liquid droplet impingement

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi; Lister, Derek H.

2009-01-01

Overlapping effects of flow dynamics and corrosion are important issues to determine reliability and lifetime of major structures and components in light water reactor plants. Flow accelerated corrosion (FAC) and liquid droplet impingement (LDI) are typical phenomena due to both interactions. In order to evaluation local wall thinning due to FAC and LDI, 6 step evaluation procedures have been proposed. (1) Flow pattern along the flow path was obtained with 1D computational flow dynamics (CFD) codes, (2) Corrosive conditions, e.g., oxygen concentration along the flow path were calculated with a hydrazine oxygen reaction code for FAC evaluation, while flow pattern of liquid droplets in high velocity steam and possibility of their collision to pipe inner surface were evaluated for LDI evaluation. (3) Mass transfer coefficient at the structure surface was calculated with 3D CFD codes for FAC evaluation, while frequency of oxide film rupture due to droplet collision was calculated for LDI evaluation. (4) High risk zones for FAC/LDI occurrence were evaluated by coupling major parameters, and then, (5) Wall thinning rates were calculated with the coupled model of static electrochemical analysis and dynamic double oxide layer analysis at the identified high FAC/LDI risk zone. (author)

High heat flux cooling for accelerator targets

International Nuclear Information System (INIS)

Silverman, I.; Nagler, A.

2002-01-01

Accelerator targets, both for radioisotope production and for high neutron flux sources generate very high thermal power in the target material which absorbs the particles beam. Generally, the geometric size of the targets is very small and the power density is high. The design of these targets requires dealing with very high heat fluxes and very efficient heat removal techniques in order to preserve the integrity of the target. Normal heat fluxes from these targets are in the order of 1 kw/cm 2 and may reach levels of an order of magnitude higher

Development of a unit suitable for corrosion monitoring in district heating systems. Experiences with the LOCOR-cell test method

DEFF Research Database (Denmark)

Andersen, Asbjørn; Hilbert, Lisbeth Rischel

2004-01-01

A by-pass unit suitable for placement of a number of different probes for corrosion monitoring has been designed. Also measurements of water parameters are allowed in a side stream from the unit. The project is a part of the Nordic Innovation Fund project KORMOF. The by-pass unit has been installed...... in 6 pressurised circulating heating systems and in one cooling system. 7 different corrosion monitoring methods have been used to study corrosion rates and types in dependency of water chemistry. This paper describes the design of the by-pass unit including water analysis methods. It also describes...... the purpose, background and gained results of one of the used monitoring techniques, the crevice corrosion measurements obtained by the LOCOR-Cell„§. The crevice corrosion cell was developed by FORCE Technology in a previous district heating project financed by Nordic Industrial Fund (1)(2). Results from...

Studies on the Corrosion Behavior of TiCode-12 with the Variation of Environmental Factors and Heat Treatment Conditions

International Nuclear Information System (INIS)

Yoon, S. R.; Kim, T. Y.; Lee, K. H.

1989-01-01

Corrosion behavior of TiCode-12 (Ti-0.8Ni-0.3Mo) has been studied by means of electrochemical polarization measurements and corrosion morphology examinations in various corrosive environments and different heat treatment conditions of the alloy. 1N H 2 SO 4 at 45 .deg. C was taken as a standard corrosive solution in which Cl - , Fe 3+ and Br - ion were added to investigate their effects. Acid concentration and temperature were also varied. Polarization behaviors of pure Ti, Ni, Mo and Ti 2 Ni were compared with those of heat-treated TiCode-12 specimens to find out how the constituent elements and the intermetallic compound formed during heat treatment of TiCode-12 affect the corrosion of the alloy. Mill-annealed TiCode-12 showed primary and secondary active-passive transition behavior in all the tested H 2 SO 4 solutions. The former behavior was confirmed to be due to Ti and the latter due to Ni and Mo. The passive current densities increased with increased Cl - ion concentration but decreased reversely beyond certain concentration. Fe 3+ ion raised the corrosion potential of TiCode-12 to the passive region, thus reducing the corrosion rate. Br - ion was turned out to be a critical species to induce the pitting of TiCode-12 by some unknown reason. Cathodic polarization behavior of pure Ni and Ti 2 Ni revealed that hydrogen evolution reaction was promoted on these electrodes in acid media. This was ascribed to the cause for sensitization phenomena of TiCode-12 heat-treated in the temperature range in which the eutectoid reaction β→α + Ti 2 Ni occurs. Near pits, observed on a sensitized TiCode-12 specimen immersed in H 2 SO 4 , always found were β crystals in which Ni peak was detected by EDS

Effect of water chemistry improvement on flow accelerated corrosion in light-water nuclear reactor

International Nuclear Information System (INIS)

Sugino, Wataru; Ohira, Taku; Nagata, Nobuaki; Abe, Ayumi; Takiguchi, Hideki

2009-01-01

Flow Accelerated Corrosion (FAC) of Carbon Steel (CS) piping has been one of main issues in Light-Water Nuclear Reactor (LWRs). Wall thinning of CS piping due to FAC increases potential risk of pipe rupture and cost for inspection and replacement of damaged pipes. In particular, corrosion products generated by FAC of CS piping brought steam generator (SG) tube corrosion and degradation of thermal performance, when it intruded and accumulated in secondary side of PWR. To preserve SG integrity by suppressing the corrosion of CS, High-AVT chemistry (Feedwater pH9.8±0.2) has been adopted to Tsuruga-2 (1160 MWe PWR, commercial operation in 1987) in July 2005 instead of conventional Low-AVT chemistry (Feedwater pH 9.3). By the High-AVT adoption, the accumulation rate of iron in SG was reduced to one-quarter of that under conventional Low-AVT. As a result, a tendency to degradation of the SG thermal efficiency was improved. On the other hand, it was clarified that High-AVT is ineffective against Flow Accelerated Corrosion (FAC) at the region where the flow turbulence is much larger. By contrast, wall thinning of CS feed water pipes due to FAC has been successfully controlled by oxygen treatment (OT) for long time in BWRs. Because Magnetite film formed on CS surface under AVT chemistry has higher solubility and porosity in comparison with Hematite film, which is formed under OT. In this paper, behavior of the FAC under various pH and dissolved oxygen concentration are discussed based on the actual wall thinning rate of BWR and PWR plant and experimental results by FAC test-loop. And, it is clarified that the FAC is suppressed even under extremely low DO concentration such as 2ppb under AVT condition in PWR. Based on this result, we propose the oxygenated water chemistry (OWC) for PWR secondary system which can mitigate the FAC of CS piping without any adverse effect for the SG integrity. Furthermore, the applicability and effectiveness of this concept developed for FAC

Effect of a high heat flux on the corrosion of 2 1/4 Cr-1 Mo steel in superheated steam

International Nuclear Information System (INIS)

Griess, J.C.; DeVan, J.H.; Maxwell, W.A.

1977-01-01

A series of corrosion tests was conducted to determine the effect of heat flux on the corrosion of 2 1 / 4 Cr-1 Mo steel in superheated steam. The tests were conducted with a constant heat flux of (126 kW/m 2 ) 40,000 Btu hr -1 ft -2 and surface temperatures varying from 950 to 1000 0 F (510 to 541 0 C) on each specimen. Specimens were exposed for varying lengths of time, ranging from 500 to 6000 hr. Essentially all the corrosion product oxide remained on the steel during the first 2000 hr, but after that time, exfoliation of the oxide began. The percentage of corrosion product oxide lost from the specimen increased with exposure time; about 33 percent was missing after 6000 hr. After an initial period of rapid corrosion, the average corrosion rate was constant at 1.8 mils/year (45 μm/year). In contrast, isothermal specimens exposed to superheated steam at 930 0 F (499 0 C) in the same test facility corroded at a decreasing rate throughout the test. Metallographic sections showed that, with heat transfer across the specimen-steam interface, both cracks and porosity developed in the oxide, even on short exposure, a face that was undoubtedly responsible for the early exfoliation of the oxide and the constant corrosion rate

Influence of heating rate on corrosion behavior of Ni-base heat resistant alloys in simulated VHTR helium environment

International Nuclear Information System (INIS)

Kurata, Yuji; Kondo, Tatsuo

1985-04-01

The influence of heating rate on corrosion and carbon transfer was studied for Ni-base heat resistant alloys exposed to simulated VHTR(very high temperature reactor) coolant environment. Special attention was focused to relationship between oxidation and carburization at early stage of exposure. Tests were conducted on two heats of Hastelloy XR with different boron(B) content and the developmental alloys, 113MA and KSN. Two kinds of heating rates, i.e. 80 0 C/min and 2 0 C/min, were employed. Corrosion tests were carried out at 900 0 C up to 500 h in JAERI Type B helium, one of the simulated VHTR primary coolant specifications. Under higher heating rate, oxidation resistance of both heats of Hastelloy XR(2.8 ppmB and 40 ppmB) were equivalent and among the best, then KSN and 113MA followed in the order. Under lower heating rate only alloy, i.e. Hastelloy XR with 2.8 ppmB, showed some deteriorated oxidation resistance while all others being unaffected by the heating rate. On the other hand the carbon transfer behavior showed strong dependence on the heating rate. In case of higher heating rate, significant carburization occured at early stage of exposure and thereafter the progress of carburization was slow in all the alloys. On the other hand only slow carburization was the case throughout the exposure in case of lower heating rate. The carburization in VHTR helium environment was interpreted as to be affected by oxide film formation in the early stage of exposure. The carbon pick-up was largest in Hastelloy XR with 40 ppmB and it was followed by Hastelloy XR with 2.8 ppmB. 113MA and KSN were carburized only slightly. The observed difference of carbon pick-up among the alloys tested was interpreted to be attributed mainly to the difference of the carbon activity, the carbide precipitation characteristics among the alloys tested. (author)

Multiphysics modeling of two-phase film boiling within porous corrosion deposits

Energy Technology Data Exchange (ETDEWEB)

Jin, Miaomiao, E-mail: mmjin@mit.edu; Short, Michael, E-mail: hereiam@mit.edu

2016-07-01

Porous corrosion deposits on nuclear fuel cladding, known as CRUD, can cause multiple operational problems in light water reactors (LWRs). CRUD can cause accelerated corrosion of the fuel cladding, increase radiation fields and hence greater exposure risk to plant workers once activated, and induce a downward axial power shift causing an imbalance in core power distribution. In order to facilitate a better understanding of CRUD's effects, such as localized high cladding surface temperatures related to accelerated corrosion rates, we describe an improved, fully-coupled, multiphysics model to simulate heat transfer, chemical reactions and transport, and two-phase fluid flow within these deposits. Our new model features a reformed assumption of 2D, two-phase film boiling within the CRUD, correcting earlier models' assumptions of single-phase coolant flow with wick boiling under high heat fluxes. This model helps to better explain observed experimental values of the effective CRUD thermal conductivity. Finally, we propose a more complete set of boiling regimes, or a more detailed mechanism, to explain recent CRUD deposition experiments by suggesting the new concept of double dryout specifically in thick porous media with boiling chimneys. - Highlights: • A two-phase model of CRUD's effects on fuel cladding is developed and improved. • This model eliminates the formerly erroneous assumption of wick boiling. • Higher fuel cladding temperatures are predicted when accounting for two-phase flow. • Double-peaks in thermal conductivity vs. heat flux in experiments are explained. • A “double dryout” mechanism in CRUD is proposed based on the model and experiments.

Studies of corrosion resistance of Japanese steels in liquid lead-bismuth

International Nuclear Information System (INIS)

Kamata, Kin-ya; Ono, Hiroshi; Kitano, Teruaki; Ono, Mikinori

2003-01-01

Liquid lead-bismuth has attractive characteristics as a coolant in future fast reactors and Accelerator Driven Sub-critical Systems (ADS) applications. The corrosion behavior of structural materials in lead-bismuth eutectic is one of key problems in developing nuclear power plants and installations using lead-bismuth coolant. Our experiences with heat exchangers using liquid lead-bismuth and the results of corrosion tests of Japanese steels are reported in this paper. A series of corrosion tests was carried out in collaboration with the Institute of Physics and Power Engineering (IPPE). Test specimens of various Japanese steels were exposed in a non-isothermal forced circulation loop. The influence of maximum temperature and oxygen content in lead bismuth were chosen for study as the primary causes of corrosion in Japanese steels. After the corrosion tests, corrosion behavior was analyzed by visual inspection, measurement of weight loss and metallurgical examination of the microstructure of the corroded zone. The corrosion mechanism in liquid lead bismuth is discussed on the basis of the metallurgical examination of the corroded zone. (author)

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (2), flow dynamics calculations for determining mixing factors and mass transfer coefficients

International Nuclear Information System (INIS)

Uehara, Yasushi; Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Koshizuka, Seiichi

2009-01-01

In order to predict and mitigate flow accelerated corrosion (FAC) of carbon steel piping in PWR and BWR secondary systems, computer program packages for evaluating FAC have been developed by coupling one through three dimensional (1-3D) computational flow dynamics (CFD) models and corrosion models. To evaluate corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path, flow pattern and temperature in each elemental volume were obtained with 1D computational flow dynamics (CFD) codes. Precise flow turbulence and mass transfer coefficients at the structure surface were calculated with 3D CFD codes to determine wall thinning rates. One of the engineering options is application of k-ε calculation as a 3D CFD code, which has limitation of detail evaluation of flow distribution at very surface of large scale piping. A combination of k-ε calculation and wall function was proposed to evaluate precise distribution of mass transfer coefficients with reasonable CPU volume and computing time and, at the same time, reasonable accuracy. (author)

Resistance to corrosion fatigue fracture in heat resistant steels and their welded joints

International Nuclear Information System (INIS)

Timofeev, B.T.; Fedorova, V.A.; Zvezdin, Yu.I.; Vajner, L.A.; Filatov, V.M.

1987-01-01

Experimental data on cyclic crack resistance of heat-resistant steels and their welded joints employed for production of the reactor bodies are for the first time generalized and systematized. The formula is suggested accounting for surface and inner defects to calculate the fatigue crack growth in the process of operation. This formula for surface defects regards also the effect of the corrosion factor. Mechanisms of the reactor water effect on the fatigue crack growth rate are considered as well as a combined effect of radiation and corrosive medium on this characteristic

Application of Nano-Structured Coatings for Mitigation of Flow-Accelerated Corrosion in Secondary Pipe Systems of Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Huh, Jae Hoon; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2014-05-15

Flow-accelerated corrosion (FAC) is a complex corrosion process combined with mechanical reaction with fluid. There were lots of research to mitigate FAC such as controlling temperature or water chemistry but in this research, we adopt active coating techniques especially nano-particle reinforced coatings. One of the general characteristics of FAC and its mitigation is that surface friction due to surface morphology makes a significant effect on FAC. Therefore to form a uniform coating layers, nano-particles including TiO2, SiC, Fe-Cr-W and Graphene were utilized. Those materials are known as greatly improve the corrosion resistance of substrates such as carbon steels but their effects on mitigation of FAC are not revealed clearly. Therefore in this research, the FAC resistive performance of nano-structured coatings were tested by electrochemical impedance spectroscopy (EIS) in room temperature 15 wt% sulfuric acid. As the flow-accelerated corrosion inhibitors in secondary piping system of nuclear power plants, various kinds of nano-structured coatings were prepared and tested in room-temperature electrochemical cells. SHS7740 with two types of Densifiers, electroless nickel plating with TiO2 are prepared. Electropolarization curves shows the outstanding corrosion mitigation performance of SHS7740 but EIS results shows the promising potential of Ni-P and Ni-P-TiO2 electroless nickel plating. For future work, high-temperature electrochemical analysis system will be constructed and in secondary water chemistry will be simulated.

Water chemistry: cause and control of corrosion degradation in nuclear power plants

International Nuclear Information System (INIS)

Kain, Vivekanand

2008-01-01

The corrosion degradation of a material is directly determined by the water chemistry, material (composition, fabrication procedure and microstructure) and by the stress/strain in the material under operating conditions. Water chemistry plays an important role in both uniform corrosion and localized forms of corrosion of materials. Once we understand how water chemistry is contributing to corrosion of a material, it is logical to modify/change that water chemistry to control the corrosion degradation. In nuclear power plants, different water chemistries have been used in different components/systems. This paper will cover the origin of corrosion degradation in the Primary Heat Transport system of different reactor types, Steam Generator tubing, secondary circuit pipelines, service water pipelines and auxiliary systems and establish the role of water chemistry in causing corrosion degradation. The history of changes in water chemistry adopted in these systems to control corrosion degradation is also described. It is shown by examples that there is an obvious limitation in changing water chemistry to control corrosion degradation and in those cases, a change of material or change of the state of stresses/fabrication procedure becomes necessary. The role of water chemistry as a causative factor and also as a controlling parameter on particular types of corrosion degradation e.g. stress corrosion cracking, flow accelerated corrosion, pitting, crevice corrosion is illustrated. It will be shown that increase in dissolved oxygen content (due to radiolysis in nuclear reactors) is sufficient to make even the de-mineralized water to cause stress corrosion cracking in Boiling Water Reactors. Hydrogen Water Chemistry (by hydrogen injection) to control dissolved oxygen is shown to control the stress corrosion cracking. However, it is not possible to control dissolved oxygen at all parts of the Boiling Water Reactors. Therefore, a further refinement in terms of noble metal

Methodology and measures for preventing unacceptable flow-accelerated corrosion thinning of pipelines and equipment of NPP power generating units

Science.gov (United States)

Tomarov, G. V.; Shipkov, A. A.; Lovchev, V. N.; Gutsev, D. F.

2016-10-01

Problems of metal flow-accelerated corrosion (FAC) in the pipelines and equipment of the condensate- feeding and wet-steam paths of NPP power-generating units (PGU) are examined. Goals, objectives, and main principles of the methodology for the implementation of an integrated program of AO Concern Rosenergoatom for the prevention of unacceptable FAC thinning and for increasing operational flow-accelerated corrosion resistance of NPP EaP are worded (further the Program). A role is determined and potentialities are shown for the use of Russian software packages in the evaluation and prediction of FAC rate upon solving practical problems for the timely detection of unacceptable FAC thinning in the elements of pipelines and equipment (EaP) of the secondary circuit of NPP PGU. Information is given concerning the structure, properties, and functions of the software systems for plant personnel support in the monitoring and planning of the inservice inspection of FAC thinning elements of pipelines and equipment of the secondary circuit of NPP PGUs, which are created and implemented at some Russian NPPs equipped with VVER-1000, VVER-440, and BN-600 reactors. It is noted that one of the most important practical results of software packages for supporting NPP personnel concerning the issue of flow-accelerated corrosion consists in revealing elements under a hazard of intense local FAC thinning. Examples are given for successful practice at some Russian NPP concerning the use of software systems for supporting the personnel in early detection of secondary-circuit pipeline elements with FAC thinning close to an unacceptable level. Intermediate results of working on the Program are presented and new tasks set in 2012 as a part of the updated program are denoted. The prospects of the developed methods and tools in the scope of the Program measures at the stages of design and construction of NPP PGU are discussed. The main directions of the work on solving the problems of flow-accelerated

Corrosion Effects on the Fatigue Crack Propagation of Giga-Grade Steel and its Heat Affected Zone in pH Buffer Solutions for Automotive Application

Science.gov (United States)

Lee, H. S.

2018-03-01

Corrosion fatigue crack propagation test was conducted of giga-grade steel and its heat affected zone in pH buffer solutions, and the results were compared with model predictions. Pure corrosion effect on fatigue crack propagation, particularly, in corrosive environment was evaluated by means of the modified Forman equation. As shown in results, the average corrosion rate determined from the ratio of pure corrosion induced crack length to entire crack length under a cycle load were 0.11 and 0.37 for base metal and heat affected zone, respectively, with load ratio of 0.5, frequency of 0.5 and pH 10.0 environment. These results demonstrate new interpretation methodology for corrosion fatigue crack propagation enabling the pure corrosion effects on the behavior to be determined.

Effect of heat treatment on pitting corrosion of austenitic Cr-Ni-Mo steels in sodium chloride solution

International Nuclear Information System (INIS)

Stefec, R.; Franz, F.; Holecek, A.

1979-01-01

The pitting corrosion resistance of Cr17Ni12Mo2,5 type steel under potentiostatic polarization in a sodium chloride solution is adversely affected by previous annealing. The data obtained were systematically dependent on annealing temperature, time and surface roughness. The corrosion current, the number of pits or the mean area of pit opening and the corrosion rate within the pits were increased by previous annealing at 550 to 750 0 C for 1-100 hrs. The highest corrosion rate estimated corresponded to heat treatments provoking severe sensitization to intergranular corrosion. The paercentage area of corrosion pit openings and the estimated pit penetration rates were several times higher for as-machined than for polished surfaces. It can be assumed that pitting corrosion is little affected by the carbon content and that molybdenum depletion of grain-boundary zones is responsible for the reduced pitting resistance of annealed steels. (orig./HP) [de

Flow accelerated corrosion and its control measures for the secondary circuit pipelines in Indian nuclear power plants

International Nuclear Information System (INIS)

Kain, Vivekanand; Roychowdhury, S.; Mathew, Thomas; Bhandakkar, Atul

2008-01-01

A plain carbon steel feeder pipeline in the secondary circuit failed downstream of a flow measurement device (orifice meter) during operation at nuclear power plant. A detailed failure analysis done on the failed pipeline is described in this paper. The results established the fine surface pattern of 'Horseshoe pits' at the affected regions. X-ray diffraction analysis on the samples far from the failed regions showed presence of magnetite but on the sample from the failed region showed peaks due to base metal only, indicating dissolution of the oxide. Thickness profiling of the pipeline indicated reduction of thickness from the design 7.62 mm to a minimum of 0.4-1.4 mm at the location of the failure. These observations are characteristic of single phase flow accelerated corrosion. This paper details the extent of flow accelerated corrosion in various Indian power plants and the remedial measures for replacement and possible design and water chemistry changes to combat it

Effect of flow conditions on flow accelerated corrosion in pipe bends

International Nuclear Information System (INIS)

Mazhar, H.; Ching, C.Y.

2015-01-01

Flow Accelerated Corrosion (FAC) in piping systems is a safety and reliability problem in the nuclear industry. In this study, the pipe wall thinning rates and development of surface roughness in pipe bends are compared for single phase and two phase annular flow conditions. The FAC rates were measured using the dissolution of test sections cast from gypsum in water with a Schmidt number of 1280. The change in location and levels of maximum FAC under single phase and two phase flow conditions are examined. The comparison of the relative roughness indicates a higher effect for the surface roughness in single phase flow than in two phase flow. (author)

The root caused analysis of leakaged heat exchanger tube

International Nuclear Information System (INIS)

Shamsudin, Shaiful Rizam; Salleh, M.A.A. Mohd; Rahmat, Azmi; Anuar, Mohd Arif; Harun, Mohd; Zayid, Hafizal; Noor, Mazlee Mohd

2015-01-01

AISI type 316L stainless steel was used as a heat exchanger tube material in an inter-cooler column. After less than a year of operation, severe corrosion failures occurred and a transverse opening leakage was observed on one of the heat exchanger tubes. The failed tube was carefully analyzed using various metallurgical laboratory equipments. The root cause of the tube leakage was believed due to the presence of horizontal micro and macro pores as a hydrogen gas entrapment during casting of the parent ingot. The overlapped and gaping pores formed notch on the shell side of the tube surface, and it increasingly evident when the use of a high-energy water-jet and metal brush as cleaning procedure results in an establishment of pitting type local-action corrosion cells penetrated the tube wall. As a result, corrosive fluid in the tube side dissolved into the cooling water, accelerating the corrosion process.

Modelling the behaviour of corrosion products in the primary heat transfer circuits of pressurised water reactors

International Nuclear Information System (INIS)

Rodliffe, R.S.; Polley, M.V.; Thornton, E.W.

1985-05-01

The redistribution of corrosion products from the primary circuit surfaces of a water reactor can result in increased flow resistance, poorer heat transfer performance, fuel failure and radioactive contamination of circuit surfaces. The environment is generally sufficiently well controlled to ensure that the first three effects are not limiting. The last effect is of particular importance since radioactive corrosion products are major contributors to shutdown fields and since it is necessary to ensure that the radiation exposure of personnel is as low as reasonably achievable. This review focusses attention on the principles which must form the basis for any mechanistic model describing the formation, transport and deposition of radioactive corrosion products. It is relevant to all water reactors in which the primary heat transfer medium is predominantly single-phase water and in which steam is generated in a secondary circuit, i.e. including CANDU pressurised heavy water reactors, Sovient VVERs, etc. (author)

Particle Acceleration and Heating Processes at the Dayside Magnetopause

Science.gov (United States)

Berchem, J.; Lapenta, G.; Richard, R. L.; El-Alaoui, M.; Walker, R. J.; Schriver, D.

2017-12-01

It is well established that electrons and ions are accelerated and heated during magnetic reconnection at the dayside magnetopause. However, a detailed description of the actual physical mechanisms driving these processes and where they are operating is still incomplete. Many basic mechanisms are known to accelerate particles, including resonant wave-particle interactions as well as stochastic, Fermi, and betatron acceleration. In addition, acceleration and heating processes can occur over different scales. We have carried out kinetic simulations to investigate the mechanisms by which electrons and ions are accelerated and heated at the dayside magnetopause. The simulation model uses the results of global magnetohydrodynamic (MHD) simulations to set the initial state and the evolving boundary conditions of fully kinetic implicit particle-in-cell (iPic3D) simulations for different solar wind and interplanetary magnetic field conditions. This approach allows us to include large domains both in space and energy. In particular, some of these regional simulations include both the magnetopause and bow shock in the kinetic domain, encompassing range of particle energies from a few eV in the solar wind to keV in the magnetospheric boundary layer. We analyze the results of the iPic3D simulations by discussing wave spectra and particle velocity distribution functions observed in the different regions of the simulation domain, as well as using large-scale kinetic (LSK) computations to follow particles' time histories. We discuss the relevance of our results by comparing them with local observations by the MMS spacecraft.

Impact of flow accelerated corrosion (FAC) on feeder refurbishment planning

International Nuclear Information System (INIS)

Jyrkama, M.; Pandey, M.

2010-01-01

Feeder wall thinning due to flow accelerated corrosion (FAC) may result in a large number of feeder replacements in the future. In this study, the process of FAC is modelled using a probabilistic approach and used to predict the expected number of degraded feeders and their replacements in the future. Because of the high cost associated with feeder replacements, it may be optimal to replace the entire feeder population during a single refurbishment outage when the unit cost of replacement is likely to be less. The results of this study demonstrate, however, that the unit cost of feeder replacement must be sufficiently lower than the standard replacement cost and the refurbishment performed at an optimal time to realize the economic benefits associated with the refurbishment. (author)

Stress corrosion evaluation of powder metallurgy aluminum alloy 7091 with the breaking load test method

Science.gov (United States)

Domack, Marcia S.

1987-01-01

The stress corrosion behavior of the P/M aluminum alloy 7091 is evaluated in two overaged heat treatment conditions, T7E69 and T7E70, using an accelerated test technique known as the breaking load test method. The breaking load data obtained in this study indicate that P/M 7091 alloy is highly resistant to stress corrosion in both longitudinal and transverse orientations at stress levels up to 90 percent of the material yield strength. The reduction in mean breaking stress as a result of corrosive attack is smallest for the more overaged T7E70 condition. Details of the test procedure are included.

Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

Directory of Open Access Journals (Sweden)

Ikhlas Basheer

2015-02-01

Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

Safe corrosion inhibitor for treating cooling water on heat power engineering plants

Science.gov (United States)

Nikolaeva, L. A.; Khasanova, D. I.; Mukhutdinova, E. R.; Safin, D. Kh.; Sharifullin, I. G.

2017-08-01

Heat power engineering (HPE) consumes significant volumes of water. There are, therefore, problems associated with corrosion, biological fouling, salt deposits, and sludge formation on functional surfaces of heat power equipment. One of the effective ways to solve these problems is the use of inhibitory protection. The development of new Russian import-substituting environmentally friendly inhibitors is very relevant. This work describes experimental results on the OPC-800 inhibitor (TU 2415-092-00206 457-2013), which was produced at Karpov Chemical Plant and designed to remove mineral deposits, scale, and biological fouling from the surfaces of water-rotation node systems on HPE objects. This reagent is successfully used as an effective corrosion inhibitor in the water recycling systems of Tatarstan petrochemical enterprises. To save fresh make-up water, the circulating system is operated in a no-blow mode, which is characterized by high evaporation and salt content coefficients. It was experimentally found that corrosion rate upon treatment of recycled water with the OPC-800 inhibitor is 0.08-0.10 mm/year. HPE mainly uses inhibitors based on oxyethylidene diphosphonic (OEDPA) and nitrilotrimethylphosphonic (NTMPA) acids. The comparative characteristic of inhibition efficiency for OPC-800 and OEDF-Zn-U2 is given. The results obtained indicate that OPC-800 can be used as an inhibitor for treatment of cooling water in HPE plants. In this case, it is necessary to take into account the features of water rotation of a thermal power plant.

Monitoring corrosion rates and localised corrosion in low conductivity water

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2006-01-01

Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

Improvement effect on corrosion under heat flux in nitric acid solutions of anti-IGC stainless steel and high Cr-W-Si Ni base RW alloy

International Nuclear Information System (INIS)

Doi, Masamitsu; Kiuchi, Kiyoshi; Yano, Masaya; Sekiyama, Yoshio

2001-03-01

In the advanced purex reprocessing equipment, the higher corrosion resistance is required for materials because of the high corrosive environment caused from the thermodynamic decomposition of boiling nitric acid. The authors group has been developed the two types of new corrosion resistant materials for application to the reprocessing equipment. One is the type 304ULC stainless steel with controlled microstructure and decreased minor elements (EB-SAR). The other is the nickel base alloy with the ability of forming stable oxide film by addition of Cr, W and Si (RW alloy). In this study, the heat transfer tubes applied in diminished pressure was postulated. In addition to the dominant factors of heat conducting corrosion by the nitric acid solution, the effect of the heat flux and the concentration of the corrosive vanadium ions were investigated. (author)

Influence of austempering heat treatment on mechanical and corrosion properties of ductile iron samples

Directory of Open Access Journals (Sweden)

M. Janjić

2016-07-01

Full Text Available Mechanical properties and corrosion resistance of metals are closely related to the microstructure characteristics of the material. The paper compares the results of these two sets of properties after investigating samples of base ductile iron and heat-treated samples of the base austempered ductile iron (ADI. The basic material is perlite ferritic iron alloyed with copper and nickel. To test the corrosion rate of the base material (ductile iron and the heattreated samples (ADI, electrochemical techniques of potentiostatic polarization were used (the technique of Tafel curves extrapolation and the potentiodynamic polarization technique.

Corrosion studies on HGW-canister materials for marine disposal

International Nuclear Information System (INIS)

Taylor, K.J.; Bland, I.D.; Smith, S.; Marsh, G.P.

1986-03-01

Results are presented from theoretical and experimental work undertaken to investigate and assess the general corrosion behaviour of carbon steel canister/overpacks for heat generating nuclear waste under marine disposal conditions. The mean general corrosion rates of carbon steels, determined experimentally by polarisation resistance measurements on specimens in on-going immersion tests, are between 65-124 μm yr -1 at 90 0 C and 5-25 μm yr -1 at 25 0 C and are tending to increase with time. Anomalously high corrosion rates are being indicated by similar tests at 50 0 C. It is not clear what reliance should be placed on the polarisation resistance results, however, and therefore no conclusion will be drawn until the tests are dismantled and inspected in the 1985/86 programme. Tests with γ-radiation on forged carbon steel specimens immersed in deaerated seawater at 90 0 C show that this causes an acceleration of corrosion rate at the three dose rates down to at least 300 R h -1 . Deep ocean sediment from GME also accelerates the corrosion rate of carbon steel in deaerated seawater both with and without γ-radiation. The effect diminishes with continued exposure and is thought to be due to the presence of either an additional so far unidentified oxidising agent or some component which reduces the corrosion protection afforded by the build up of a corrosion product layer. Acquisition of improved electrochemical kinetic data for the mathematical model is now complete, and the model has been run for temperatures of 25 and 90 0 C, where it predicts steady corrosion rates of 19.3 and 180 μm/yr. The model has shown that the rate of attack is not influenced greatly by the depth of sediment, and that the component of corrosion caused by radiation is of the order of 7 mm over 1000 years. (author)

Effect of heat treatment, top coatings and conversion coatings on the corrosion properties of black electroless Ni-P films

Energy Technology Data Exchange (ETDEWEB)

Liu, Y., E-mail: liu_yunli@hotmail.com [R and D Department, MacDermid plc, 198 Golden Hillock Road, Birmingham B11 2PN (United Kingdom); Beckett, D.; Hawthorne, D. [R and D Department, MacDermid plc, 198 Golden Hillock Road, Birmingham B11 2PN (United Kingdom)

2011-02-15

Electroless black nickel-phosphorus plating is an advanced electroless nickel plating process formulated to deposit a black finish when processed through an oxidizing acid solution. Heat treatment, five types of top organic coating techniques and one conversion coating technique with three different experimental conditions were investigated to stabilize the black film and increase the hardness and corrosion resistance. Morphology and compositions of electroless nickel-phosphorous films with or without heat treatment, with five types of top organic coatings, and with three conversion coatings were compared to examine nickel, phosphorus, oxygen, carbon, silicon and chrome contents on the corrosion resistance of black surfaces by energy dispersive X-ray microanalysis and scanning electron microscope. Corrosion resistance of black electroless nickel-phosphorus coatings with or without heat treatment, with five types of top organic coatings, and with three conversion coatings was investigated by the polarization measurements and the salt spray test in 5% NaCl solution, respectively. HydroLac as the top organic coating from MacDermid showed the excellent corrosion resistance and the black EN film did not lose the black color after 48 h salt spray test. Electrotarnil B process with 0.5 ASD for 1 min stabilized the black Ni-P film immediately and increased the hardness and corrosion performance of the black Ni-P film. The black Ni-P coating with Electroarnil B process passed the 5% NaCl salt spray test for 3000 h in the black color and had a minimal corrosion current 0.8547 {mu}A/cm{sup 2} by the polarization measurement.

Redox conditions effect on flow accelerated corrosion: Influence of hydrazine and oxygen

Energy Technology Data Exchange (ETDEWEB)

Bouvier, O. de [EDF, R and D Div., Moret sur Loing (France); Bouchacourt, M. [EDF, Engineering and Service Div., Villeurbanne (France); Fruzzetti, K. [EPRI, Science and Technology Div., Palo Alto, CA (United States)

2002-07-01

Flow accelerated corrosion (FAC) of carbon steels has been studied world-wide for more than twenty years and is now fairly well understood. The influence of several parameters like water chemistry (i.e. pH and oxygen content), temperature, hydrodynamic or mass transfer conditions (i.e. flow velocity, geometry, steam quality..) and steel composition on the corrosion kinetics has been demonstrated both theoretically and experimentally. However, the effect of a reducing environment and variable redox conditions have not yet been fully explored. It's well known that a reducing environment is effective in increasing the resistance of steam generator tubing to intergranular attack / stress corrosion cracking (IGA/SCC) and pitting. In that way, secondary water chemistry specifications have been modified from low hydrazine to high hydrazine chemistry in the steam-water circuit. Nevertheless, increasing hydrazine levels up to 200 {mu}g/kg could have a detrimental effect by potentially enhancing the FAC process. Moreover, in order to have a complete understanding of the possible impact of the water chemistry environment it is also important to consider the impact of redox conditions during shutdowns (cold and/or hot shutdowns) and start up periods when aerated water injections are made to maintain a constant water level in the Steam Generators from the auxiliary feedwater circuit. Therefore, a common EDF and EPRI R and D effort has been recently carried out to study the effects of hydrazine and oxygen on FAC. The results are presented as follows. (authors)

Effect of heat treatments and minor elements on caustic stress corrosion cracking of type 304 stainless steel

International Nuclear Information System (INIS)

Yamanaka, Kazuo; Kowaka, Masamichi

1983-01-01

The effect of heat treatments and minor elements (C, S, P, N) on caustic stress corrosion cracking of Type 304 stainless steel in boiling 34% NaOH solution at 393 K was studied. The results obtained as follows: (1) Susceptibility to IGSCC (intergranular stress corrosion cracking) in NaOH solution was increased with the intergranular precipitation of chromium carbides by the sensitizing heat treatments, but was not completely consistent with the susceptibility to IGC (intergranular corrosion) by Strauss test in H 2 SO 4 + CuSO 4 solution. (2) SCC in NaOH solution took place in three potential ranges of about -100 to +150 mV (vs SCE), -600 to -300 mV and -1100 to -900 mV. Transglanular cracking predominantly occurred in the first region and intergranular cracking occurred in the latter two regions. IGC occurred in the potential range of about -400 to 0 mV. No IGC was observed at corrosion potential. (3) Among minor elements carbon and sulfur had a detrimental effect on SCC, but no effect of phosphorus and nitrogen was almost observed on SCC in NaOH solution. (author)

The Effect of Heat Treatment on the Sensitized Corrosion of the 5383-H116 Al-Mg Alloy

Directory of Open Access Journals (Sweden)

Ying-Kai Lin

2017-03-01

Full Text Available In this study, the effects of heat treatment and sensitized corrosion on the 5383-H116 Al-Mg alloy were investigated for temperatures ranging from 100 to 450 °C. The results show that the heat treatment temperature is the main factor that causes changes to the microstructure and mechanical strength of the 5383-H116 Al-Mg alloy, inducing β-phase (Al3Mg2 precipitation in the form of a continuous layer along the grain boundaries. Intergranular corrosion was caused by the β-phase of the grain boundary precipitation, and the corrosion susceptibility of the recrystallized structure was significantly higher than the corrosion susceptibility of the recovered structure. According to the conductivity values detected, β-phase precipitation can enhance the 5383-H116 Al-Mg alloy conductivity, with the response due to structural dislocation density being higher than that due to the recrystallized structure. As such, the β-phase precipitation after sensitization is more significant than the β-phase precipitation prior to the sensitization, such that after sensitization, the conductivity rises to a significantly higher level than that exhibited by the recrystallization structure.

CHECWORKS integrated software for corrosion control

International Nuclear Information System (INIS)

Schefski, C.; Pietralik; Hazelton, T.

1997-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

Effect of heating rate on caustic stress corrosion cracking

International Nuclear Information System (INIS)

Indig, M.E.; Hoffman, N.J.

1977-01-01

To evaluate effects of a large water leak into the sodium side of a steam generator in a Liquid Metal Fast Breeder Reactor the Liquid Metal Engineering Center (LMEC) at Canoga Park, California, is performing a series of tests in a Large Leak Test Rig (LLTR). This test series involves heating a large steam generator that possibly contains localized pockets of aqueous caustic retained from a previous sodium-water reaction. Such pockets of caustic solution could be in contact with welds and other components that contain residual stresses up to the yield point. The LMEC and General Electric (GE) ran a series of tests to evaluate the effect of heating rate on caustic stress corrosion cracking (SCC) for alloys either used or considered for the LLTR. A summary of the temperatures and caustic concentration ranges that can result in caustic SCC for carbon steel and Type-304 stainless steel is given

Microstructure Evolution and the Resulted Influence on Localized Corrosion in Al-Zn-Mg-Cu Alloy during Non-Isothermal Ageing

Directory of Open Access Journals (Sweden)

Jun-Zhou Chen

2018-05-01

Full Text Available A non-isothermal ageing process was proposed for an Al-Zn-Mg-Cu alloy aiming to accommodate the slow heating/cooling procedure during the ageing of large components. The evolution of microstructure and microchemistry was analyzed by using transmission electron microscopy, high-angle annular dark field imaging, and energy dispersive spectrometry. The age-hardening of the alloy was examined to evaluate the strengthening behavior during the non-isothermal process. The corrosion behavior was investigated via observing the specimens immersed in EXCO solution (solution for Exfoliation Corrosion Susceptibility test in 2xxx and 7xxx series aluminum alloys, referring ASTM G34-01. Secondary precipitation was observed during the cooling stage, leading to increased precipitate number density. The distribution of grain boundary precipitates transits from discontinuous to continuous at the cooling stage, due to the secondary precipitation’s linking-up effect. The solutes’ enrichment on grain boundary precipitates and the depletion in precipitate-free zones develops during the heating procedure, but remains invariable during the cooling procedure. The corrosion in NIA (Non-isothermal Ageing treated specimens initiates from pitting and then transits to intergranular corrosion and exfoliation corrosion. The transition from pitting to intergranular corrosion is very slow for specimens heated to 190 °C, but accelerates slightly as the cooling procedure proceeds. The transition to exfoliation corrosion is observed to be quite slow in all specimens in non-isothermal aged to over-aged condition, suggesting a corrosion resistance comparable to that of RRA condition.

Microstructure Evolution and the Resulted Influence on Localized Corrosion in Al-Zn-Mg-Cu Alloy during Non-Isothermal Ageing.

Science.gov (United States)

Chen, Jun-Zhou; Li, Guo-Ai; Cai, Xin; Jiang, Jian-Tang; Shao, Wen-Zhu; Yang, Li; Zhen, Liang

2018-05-03

A non-isothermal ageing process was proposed for an Al-Zn-Mg-Cu alloy aiming to accommodate the slow heating/cooling procedure during the ageing of large components. The evolution of microstructure and microchemistry was analyzed by using transmission electron microscopy, high-angle annular dark field imaging, and energy dispersive spectrometry. The age-hardening of the alloy was examined to evaluate the strengthening behavior during the non-isothermal process. The corrosion behavior was investigated via observing the specimens immersed in EXCO solution (solution for Exfoliation Corrosion Susceptibility test in 2xxx and 7xxx series aluminum alloys, referring ASTM G34-01). Secondary precipitation was observed during the cooling stage, leading to increased precipitate number density. The distribution of grain boundary precipitates transits from discontinuous to continuous at the cooling stage, due to the secondary precipitation’s linking-up effect. The solutes’ enrichment on grain boundary precipitates and the depletion in precipitate-free zones develops during the heating procedure, but remains invariable during the cooling procedure. The corrosion in NIA (Non-isothermal Ageing) treated specimens initiates from pitting and then transits to intergranular corrosion and exfoliation corrosion. The transition from pitting to intergranular corrosion is very slow for specimens heated to 190 °C, but accelerates slightly as the cooling procedure proceeds. The transition to exfoliation corrosion is observed to be quite slow in all specimens in non-isothermal aged to over-aged condition, suggesting a corrosion resistance comparable to that of RRA condition.

Evaluation of wall thinning profile by flow accelerated corrosion in separation and union pipe

International Nuclear Information System (INIS)

Watanabe, Shun; Yoneda, Kimitoshi

2013-01-01

Flow Accelerated Corrosion (FAC) is a pipe wall thinning phenomena to be monitored and managed in power plants with high priority. At present, its management has been conducted with conservative evaluation of thinning rate and residual lifetime of the piping based on wall thickness measurements. However, noticeable case of wall thinning was occurred at separation and union pipe. In such pipe system, it is a problem to manage section beneath reinforcing plate of T-tube pipe and 'crotch' of T-joint pipe; the region where wall thickness measurement is difficult to conduct with ordinary ultrasonic testing device. In this study, numerical analysis for separation and union part of T-tube and T-joint pipe was conducted, and wall thinning profile by Flow Accelerated Corrosion was evaluated by calculating mass transfer coefficient and geometry factor. Based on these results, we considered applicable wall thinning management for T-tube and T-joint pipe. In the case of union flow from main and branch pipe, the wall thinning profile of T-tube showed the tendency of increase at main pipe like semielliptical region. On the other hand, noticeable profile appeared at 'crotch' in T-joint. Although it was found that geometry factor of T-joint in this case was half the value of T-tube, an alternative evaluation method to previous one might be needed for the profiles of 'semielliptical region' and 'crotch'. (author)

Corrosion and deuterium uptake of Zr-based alloys in supercritical water

International Nuclear Information System (INIS)

Khatamian, D.

2010-01-01

To increase the thermodynamic efficiency above 40% in nuclear power plants, the use of supercritical water as the heat transport fluid has been suggested. Zircaloy-2, -4, Zr-Cr-Fe, Zr-1Nb and Zr-2.5Nb were tested as prospective fuel cladding materials in 30 MPa D 2 O at 500 o C. Zircaloy-2 showed the highest rates of corrosion and hydriding. Although Zr-Cr-Fe initially showed a very low corrosion rate, it displayed breakaway corrosion kinetics after 50 h exposure. The best-behaved material both from a corrosion and hydrogen uptake point of view was Zr-2.5Nb. However, the Zr-2.5Nb oxide growth rate was still excessive and beyond the current CANDU design allowance. Similar coupons, coated with Cr, were also tested. The coated layer effectively prevented oxidation of the coupons except on the edges, where the coating was thinner and had some flaws. In addition, the Cr-coated Zr-2.5Nb coupons had the lowest deuterium pickup of all the alloys tested and showed no signs of accelerated or nonuniform corrosion. (author)

Permafrost thawing in organic Arctic soils accelerated by ground heat production

DEFF Research Database (Denmark)

Hollesen, Jørgen; Matthiesen, Henning; Møller, Anders Bjørn

2015-01-01

Decomposition of organic carbon from thawing permafrost soils and the resulting release of carbon to the atmosphere are considered to represent a potentially critical global-scale feedback on climate change1, 2. The accompanying heat production from microbial metabolism of organic material has been...... recognized as a potential positive-feedback mechanism that would enhance permafrost thawing and the release of carbon3, 4. This internal heat production is poorly understood, however, and the strength of this effect remains unclear3. Here, we have quantified the variability of heat production in contrasting...... organic permafrost soils across Greenland and tested the hypothesis that these soils produce enough heat to reach a tipping point after which internal heat production can accelerate the decomposition processes. Results show that the impact of climate changes on natural organic soils can be accelerated...

Corrosion Behavior of Pipeline Carbon Steel under Different Iron Oxide Deposits in the District Heating System

Directory of Open Access Journals (Sweden)

Yong-Sang Kim

2017-05-01

Full Text Available The corrosion behavior of pipeline steel covered by iron oxides (α-FeOOH; Fe3O4 and Fe2O3 was investigated in simulated district heating water. In potentiodynamic polarization tests; the corrosion rate of pipeline steel is increased under the iron oxide but the increaseing rate is different due to the differnet chemical reactions of the covered iron oxides. Pitting corrosion was only observed on the α-FeOOH-covered specimen; which is caused by the crevice corrosion under the α-FeOOH. From Mott-Schottky and X-ray diffraction results; the surface reaction and oxide layer were dependent on the kind of iron oxides. The iron oxides deposit increases the failure risk of the pipeline and localized corrosion can be occurred under the α-FeOOH-covered region of the pipeline. Thus, prevention methods for the iron oxide deposit in the district pipeline system such as filtering or periodic chemical cleaning are needed.

Flow accelerated corrosion and erosion-corrosion of RAFM steel in liquid breeders

International Nuclear Information System (INIS)

Kondo, Masatoshi; Muroga, Takeo; Sagara, Akio

2010-11-01

Corrosion experiments for RAFM, JLF-1 steel (Fe-9Cr-2w-0.1C) in 3types of flowing liquid breeders (i.e. Li, Pb-17Li and Flinak) were performed at the same conditions, and the compatibility was compared with each other. The weight loss of the specimens in the fluids was evaluated by the corrosion model based on mass transfer. The model can be applied to different test systems with different quantity of liquid breeders and different surface area of the systems. The flow enhanced the dissolution of element of the steel in the fluids. The mechanism of an erosion-corrosion in the liquid breeders was the peeling off of the corroded steel surface by the flow. (author)

Corrosion behavior of dissimilar weld joint of 316L and alloy 182 filler metal with different post-weld heat treatments in saline environments

Energy Technology Data Exchange (ETDEWEB)

Garcia, Joao H.N.; Santos, Neice F.; Esteves, Luiza; Campos, Wagner R.C.; Rabello, Emerson G., E-mail: joao.garcia@cdtn.br, E-mail: nfs@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: wrcc@cdtn.br, E-mail: egr@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (SEIES/CDTN/CNEN-MG), Belo Horizonte, MG (Brazil). Serviço de Integridade Estrutural

2017-11-01

Austenitic stainless steel and nickel alloys are widely used in nuclear reactors components and other plants of energy generation, chemical and petrochemical industries, due to their high corrosion resistance. These metals require post weld heat treatment (PWHT) to relieve stresses from the welding processes, although it can lead to a degradation of the weld microstructure. The aim of this work was to evaluate the influence of different PWHT on corrosion behavior of a dissimilar weld joint of two AISI 316L austenitic stainless steel plates with nickel alloy as filler material in saline environments. The material was submitted to heat treatments for three hours at 600, 700 and 800 °C. The weld joint was examined by optical microscopy to determine the effects of PWHT in the microstructure. The corrosion behavior of the samples before and after heat treatment was evaluated using cyclic potentiodynamic polarization (CPP) in sodium chloride solutions (19% v/v) and pH 4.0 at room temperature. Metallographic analyses showed that delta ferrite dissolute with PWHT temperature increase. CPP curves demonstrated an increase of pitting corrosion resistance as the PWHT temperature increases, although the pit size has been increased. The heat treated weld joint at 600 °C showed corrosion resistance close to the as welded material. (author)

Microstructure, in vitro corrosion and cytotoxicity of Ca-P coatings on ZK60 magnesium alloy prepared by simple chemical conversion and heat treatment.

Science.gov (United States)

Li, Kaikai; Wang, Bing; Yan, Biao; Lu, Wei

2013-09-01

Magnesium alloys are potential biodegradable materials for biomedical application. But their poor corrosion resistance may result in premature failure of implants. In this study, to solve this problem, Ca-P coatings were prepared on ZK60 magnesium alloy by a simple chemical conversion process and heat treatment. Surface characterization showed that a flake-like Dicalcium phosphate dihydrate (DCPD) (CaHPO₄·2H₂O) coating was formed on ZK60 alloy by the chemical conversion process. DCPD transformed into Dicalcium phosphate anhydrous (DCPa) (CaHPO₄) and Ca₂P₂O₇ after heat treatment. Results of potentiodynamic polarization showed the corrosion potential of ZK60 was increased from -1666 mV to -1566 mV with DCPD coating, while -1515 mV was obtained after heat treatment. The corrosion current density of ZK60 was measured to be reduced from 35 µA/cm² to 3.5 µA/cm² with DCPD coating, while a further reduction to 1 µA/cm² was observed after heat treatment. This indicated that the coatings improved the substrate corrosion resistance significantly, and apparently, the heat-treated coating had a higher corrosion resistance. Immersion test demonstrated that both the coatings could provide protection for the substrate and the heat-treated coating could induce deposition of bone-like apatite. Cytotoxicity evaluation revealed that none of the samples induced toxicity to L-929 cells after 1- and 3-day culture. The cytocompatibility of ZK60 was improved by the coatings, with the following sequence: uncoated ZK60 < DCPD-coated ZK60 < heat-treated coating.

Corrosion study of heat exchanger tubes in pressurized water cooled nuclear reactors by conversion electron Moessbauer spectroscopy

International Nuclear Information System (INIS)

Homonnay, Z.; Kuzmann, E.; Varga, K.; Nemeth, Z.; Szabo, A.; Rado, K.; Schunk, J.; Tilky, P.; Patek, G.

2005-01-01

Nuclear energy production tends to return into the focus of interest because of the constantly increasing energy need of the world and the green house effect problems of the strongest competitor oil or gas based power plants. In addition to the construction of new nuclear power plants, lifetime extension of the existing ones is the most cost effective investment in the energy business. However, feasibility and safety issues become very important at this point, and corrosion of the construction materials should be carefully investigated before decision on a potential lifetime extension of a reactor. 57 Fe-Conversion Electron Moessbauer Spectroscopy (CEMS) is a sensitive tool to analyze the phase composition of corrosion products on the surface of stainless steel. The upper ∼300 nm can be investigated due to the penetration range of conversion electrons. The corrosion state of heat exchanger tubes from the four reactor units of the Paks Nuclear Power Plant, Hungary, were analyzed by several methods including CEMS. The primary circuit side of the tubes was studied on selected samples cut out from the heat exchangers during regular maintenance. Cr- and Ni-substituted magnetite, sometimes hematite, amorphous Fe-oxides/oxyhydroxides as well as the signal of bulk austenitic steel of the tubes were detected. The level of Cr- and Ni-substitution in the magnetite phase could be estimated from the Moessbauer spectra. Correlation between earlier decontamination cycles and the corrosion state of the heat exchangers was sought. In combination with other methods, a hybrid structure of the surface oxide layer of several microns was established. It is suggested that previous AP-CITROX decontamination cycles can be responsible for this structure which makes the oxide layer mobile. This mobility may be responsible for unwanted corrosion product transport into the reactor vessel by the primary coolant.

Corrosion Evaluation and Corrosion Control of Steam Generators

International Nuclear Information System (INIS)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

2008-06-01

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

On-line corrosion monitoring in district heating systems

DEFF Research Database (Denmark)

Richter, Sonja; Thorarinsdottir, R.I.; Hilbert, Lisbeth Rischel

2004-01-01

), Electrochemical Noise (EN) and Zero Resistance Ammetry (ZRA). Electrochemical Resistance (ER) has also been used to measure corrosion. The method traditionally only measures corrosion off-line but with newly developed high-sensitive ER technique developed by MetriCorr in Denmark, on-line monitoring is possible...... complicates the chemistry of the environment. Hydrogen sulphide is present in geothermal systems and can be formed as a by-product of sulphate-reducing-bacteria (SRB). The application of electrochemical methods makes on-line monitoring possible. These methods include: Linear Polarization Resistance (LPR....... In order to assess both general corrosion and localized corrosion, it is necessary to apply more than one monitoring technique simultaneously, ZRA or EN for measuring localized corrosion and LPR or ER for measuring general corrosion rate. The advantage of monitoring localized corrosion is indisputable...

Simulation of corrosion product activity in ion- exchanger of PWR under acceleration of corrosion and flow rate perturbations

International Nuclear Information System (INIS)

Mirza, N.M.; Mirza, S.M.; Rafique, M.

2005-01-01

In this paper computer code developed earlier by the authors (CPAIR-P) has been employed to compute corrosion product activity in PWRs for flow rate perturbations. The values of radioactivity in ion exchanger of Pressurized Water Reactor (PWR) under normal and flow rate perturbation conditions have been calculated. For linearly accelerating corrosion rates, activity saturates for removal rate of 600 cm/sup 3// s in primary coolant of PWR. A higher removal rate of 750 cm/sup 3// s was selected for which the saturation value is sufficiently low (0. 28 micro Ci/cm/sup 3/). Simulation results shows that the Fe/sup 59/ Na/sup 24/, Mo/sup 99/, Mn/sup 56/ reaches saturation values with in about 700 hours of reactor operation. However, Co/sup 58/ and Co/sup 60/ keep on accumulating and do not saturate with in 2000 hours of these simulation time. When flow rate is decreased by 10% of rated flow rate after 500 hours of reactor operation, a dip in activity is seen, which reaches to the value of 0.00138 micro Ci cm/sup -3/ then again it begins to rise and reaches saturation value of 0.00147 cm/sup 3//s. (author)

Influence of microstructure on the microbial corrosion behaviour of stainless steels

International Nuclear Information System (INIS)

Moreno, D. A.; Ibars, J. R.; Ranninger, C.

2000-01-01

Several stainless steels (Type UNS S30300, S30400, S30403; S31600, S31603 and S42000) with different microstructural characteristics have been used to study the influence of heat treatments on microbiologically influenced corrosion (MIC). Bio corrosion and accelerated electrochemical testing was performed in various microbiological media. Two species of sulphate-reducing bacteria (SRB) have been used in order to ascertain the influence of microstructure. The morphology of corrosion pits produced in both chloride and chloride plus sulphide-SRB metabolites, was inspected by optical and scanning electron microscopy (SEM) complemented with energy-dispersive X-ray (EDX) analysis. Results have shown different behaviours regarding corrosion resistance in each case studied. Sensitized austenitic stainless steels were more affected by the presence of aggressive anions and pitting potential (Ep) values were more cathodic than those of as-received state. A corrosion enhancement is produced by the synergistic action of biogenic sulphides and chloride anions. Pitting corrosion in martensitic stainless steel Type UNS S42000 was found in biocorrosion test. The pitting morphology is correlated to the chemical composition, the microstructure and the electrolyte. (Author) 36 refs

Intuitional experiment and numerical analysis of flow characteristics affected by flow accelerated corrosion in elbow pipe system

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyung Joon [School of Mechanical and Aerospace Engineering, Seoul National University, Gwanak-gu, Seoul 151-744 (Korea, Republic of); Kim, Kyung Hoon, E-mail: kimkh@khu.ac.kr [Department of Mechanical Engineering, Kyung Hee University, Seochun 1, Yongin, Gyeonggi 446-701 (Korea, Republic of)

2016-05-15

Highlights: • Wall-thinning erosion of pipelines in plants leads to fatal accidents unexpectedly. • Flow Acceleration Corrosion (FAC) is a main reason of wall-thinning. • For industrial safety, it is necessary to verify the tendency of FAC. • We focused on local wall thinning by FAC with intuitional visualization experiment and numerical analysis in elbow pipe.

High temperature corrosion in the thermochemical hydrogen production from nuclear heat

International Nuclear Information System (INIS)

Coen-Porisini, F.; Imarisio, G.

1976-01-01

In the production of hydrogen by water decomposition utilizing nuclear heat, a multistep process has to be employed. Water and the intermediate chemical products reach in chemical cycles giving hydrogen and oxygen with regeneration of the primary products used. Three cycles are examined, characterized by the presence of halide compounds and particularly hydracids at temperatures up to 800 0 C. Corrosion tests were carried out in hydrobromic acid, hydrochloric acid, ferric chloride solutions, and hydriodic acid

Investigation of pellet acceleration by an arc heated gas gun

International Nuclear Information System (INIS)

Andersen, S.A.; Baekmark, L.; Jensen, V.O.; Michelsen, P.; Weisberg, K.V.

1988-10-01

This report describes work on pellet acceleration by means of an arc heated gas gun. Preliminary results were described in Riso-M-2536 and in Riso-M-2650. This final report describes the work carried out from 1987.03.31 to 1988.09.30. An arc heated hydrogen gas source, for pneumatic acceleration of deuterium pellets to velocities above 2 km/s, was developed. Experiments were performed with an arc chamber to which different methods of hydrogen supply were possible, and to which the input of electrical power could be programmed. Results in terms of pressure transients and acceleration curves are presented. Maximum pellet velocities approaching 2 km/s were obtained. This limit is discussed in relation to the presented data. Finally this report contains a summary and a conclusion for the entire project. (author) 34 ills., 3 refs

Erosion and erosion-corrosion

International Nuclear Information System (INIS)

Isomoto, Yoshinori

2008-01-01

It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

Development of High Power Vacuum Tubes for Accelerators and Plasma Heating

International Nuclear Information System (INIS)

Srivastava, Vishnu

2012-01-01

High pulsed power magnetrons and klystrons for medical and industrial accelerators, and high CW power klystrons and gyrotrons for plasma heating in tokamak, are being developed at CEERI. S-band 2.0MW pulsed tunable magnetrons of centre frequency 2856MHz and 2998 MHz were developed, and S-band 2.6MW pulsed tunable magnetron is being developed for medical LINAC, and 3MW pulsed tunable magnetron is being developed for industrial accelerator. S-band (2856MHz), 5MW pulsed klystron was developed for particle accelerator, and S-band 6MW pulsed klystron is under development for 10MeV industrial accelerator. 350MHz, 100kW (CW) klystron is being developed for proton accelerator, and C-band 250kW (CW) klystron is being developed for plasma heating. 42GHz, 200kW (CW/Long pulse) gyrotron is under development for plasma heating. Plasma filled tubes are also being developed for switching. 25kV/1kA and 40kV/3kA thyratrons were developed for high voltage high current switching in pulse modulators for magnetrons and klystrons. 25kV/3kA Pseudospark switch of current rise time of 1kA/|a-sec and pulse repetition rate of 500Hz is being developed. Plasma assisted high power microwave device is also being investigated.

Development of High Power Vacuum Tubes for Accelerators and Plasma Heating

Science.gov (United States)

Srivastava, Vishnu

2012-11-01

High pulsed power magnetrons and klystrons for medical and industrial accelerators, and high CW power klystrons and gyrotrons for plasma heating in tokamak, are being developed at CEERI. S-band 2.0MW pulsed tunable magnetrons of centre frequency 2856MHz and 2998 MHz were developed, and S-band 2.6MW pulsed tunable magnetron is being developed for medical LINAC, and 3MW pulsed tunable magnetron is being developed for industrial accelerator. S-band (2856MHz), 5MW pulsed klystron was developed for particle accelerator, and S-band 6MW pulsed klystron is under development for 10MeV industrial accelerator. 350MHz, 100kW (CW) klystron is being developed for proton accelerator, and C-band 250kW (CW) klystron is being developed for plasma heating. 42GHz, 200kW (CW/Long pulse) gyrotron is under development for plasma heating. Plasma filled tubes are also being developed for switching. 25kV/1kA and 40kV/3kA thyratrons were developed for high voltage high current switching in pulse modulators for magnetrons and klystrons. 25kV/3kA Pseudospark switch of current rise time of 1kA/|a-sec and pulse repetition rate of 500Hz is being developed. Plasma assisted high power microwave device is also being investigated.

Corrosion Evaluation and Corrosion Control of Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

2008-06-15

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

Pitting Corrosion of the Resistance Welding Joints of Stainless Steel Ventilation Grille Operated in Swimming Pool Environment

Directory of Open Access Journals (Sweden)

Mirosław Szala

2018-01-01

Full Text Available This work focuses on the pitting corrosion of ventilation grilles operated in swimming pool environments. The ventilation grille was made by resistance welding of stainless steel rods. Based on the macroscopic and microscopic examinations, the mechanism of the pitting corrosion was confirmed. Chemical composition microanalysis of sediments as well as base metal using scanning electron microscopy and energy-dispersive spectroscopy (SEM-EDS method was carried out. The weldments did not meet the operating conditions of the swimming pool environment. The wear due to the pitting corrosion was identified in heat affected zones of stainless steel weldment and was more severe than the corrosion of base metal. The low quality finish of the joints and influence of the welding process on the weld metal microstructure lead to accelerated deposition of corrosion effecting elements such as chlorine.

Corrosion-resistant coating development

Energy Technology Data Exchange (ETDEWEB)

Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

1997-12-01

SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

Six-phase soil heating accelerates VOC extraction from clay soil

International Nuclear Information System (INIS)

Gauglitz, P.A.; Roberts, J.S.; Bergsman, T.M.; Caley, S.M.; Heath, W.O.; Miller, M.C.; Moss, R.W.; Schalla, R.; Jarosch, T.R.; Eddy-Dilek, C.A.

1994-08-01

Six-Phase Soil Heating (SPSH) was demonstrated as a viable technology for heating low permeability soils containing volatile organic contaminants. Testing was performed as part of the Volatile Organic Compounds in Non-Arid Soils Integrated Demonstration (VOC Non-Arid ID) at the Savannah River Site. The soil at the integrated demonstration site is contaminated with perchloroethylene (PCE) and trichloroethylene (TCE); the highest soil contamination occurs in clay-rich zones that are ineffectively treated by conventional soil vapor extraction due to the very low permeability of the clay. The SPSH demonstration sought to heat the clay zone and enhance the performance of conventional soil vapor extraction. Thermocouples at thirty locations quantified the areal and vertical heating within the treated zone. Soil samples were collected before and after heating to quantify the efficacy of heat-enhanced vapor extraction of PCE and TCE from the clay soil. Samples were taken (essentially every foot) from six wells prior to heating and adjacent to these wells after heating. Results show that contaminant removal from the clay zone was 99.7% (median) within the electrode array. Outside the array where the soil was heated, but to only 50 degrees C, the removal efficiency was 93%, showing that heating accelerated the removal of VOCs from the clay soil. The accelerated remediation resulted from effective heating of the contaminated clay zone by SPSH. The temperature of the clay zone increased to 100 degrees C after 8 days of heating and was maintained near 100 degrees C for 17 days. Electrical heating removed 19,000 gal of water from the soil as steam, with peak removal rate of 1,500 gpd of condensed steam

Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

Science.gov (United States)

Steeves, A.F.; Bibb, A.E.

A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

Effect of Heat Treatments on the Microstructure, Hardness and Corrosion Behavior of Nondendritic AlSi9Cu3(Fe Cast Alloy

Directory of Open Access Journals (Sweden)

Nacer ZAZI

2013-09-01

Full Text Available In this paper we studied the influence of heat treatments on properties of AlSi9Cu3(Fe nondendritic cast alloy. Solution heat treatment, six hours at 520 °C, while making the grains more spherical modifies corrosion morphology into intergranular corrosion and corrosion surrounding spherical particles in 3 % NaCl solution. Past solution treatment, quenching at 520 °C after one hour with two weeks of natural aging transform the shape of grains into equiaxes form. Two weeks of natural aging and 30 minutes of aging at 150, 200, 250 °C after solution treatment and quenching give birth to the "Chinese script" form of the Al15(MnFe3Si intermetallic particles. The prolongation of the duration period of aging to one hour at 200 °C is sufficient to transform the morphology of corrosion into located corrosion by pitting, and a longer aging cancels the "Chinese script" form. DOI: http://dx.doi.org/10.5755/j01.ms.19.3.1397

Bulk ion acceleration and particle heating during magnetic reconnection in a laboratory plasma

Energy Technology Data Exchange (ETDEWEB)

Yoo, Jongsoo; Yamada, Masaaki; Ji, Hantao; Jara-Almonte, Jonathan; Myers, Clayton E. [Center for Magnetic Self-Organization, Princeton Plasma Physics Laboratory, Princeton, New Jersey 08543 (United States)

2014-05-15

Bulk ion acceleration and particle heating during magnetic reconnection are studied in the collisionless plasma of the Magnetic Reconnection Experiment (MRX). The plasma is in the two-fluid regime, where the motion of the ions is decoupled from that of the electrons within the ion diffusion region. The reconnection process studied here is quasi-symmetric since plasma parameters such as the magnitude of the reconnecting magnetic field, the plasma density, and temperature are compatible on each side of the current sheet. Our experimental data show that the in-plane (Hall) electric field plays a key role in ion heating and acceleration. The electrostatic potential that produces the in-plane electric field is established by electrons that are accelerated near the electron diffusion region. The in-plane profile of this electrostatic potential shows a “well” structure along the direction normal to the reconnection current sheet. This well becomes deeper and wider downstream as its boundary expands along the separatrices where the in-plane electric field is strongest. Since the in-plane electric field is 3–4 times larger than the out-of-plane reconnection electric field, it is the primary source of energy for the unmagnetized ions. With regard to ion acceleration, the Hall electric field causes ions near separatrices to be ballistically accelerated toward the outflow direction. Ion heating occurs as the accelerated ions travel into the high pressure downstream region. This downstream ion heating cannot be explained by classical, unmagnetized transport theory; instead, we conclude that ions are heated by re-magnetization of ions in the reconnection exhaust and collisions. Two-dimensional (2-D) simulations with the global geometry similar to MRX demonstrate downstream ion thermalization by the above mechanisms. Electrons are also significantly heated during reconnection. The electron temperature sharply increases across the separatrices and peaks just outside of the

Development of the heat sink structure of a beam dump for the proton accelerator

International Nuclear Information System (INIS)

Maeng, W. Y.; Gil, C. S.; Kim, J. H.; Kim, D. H.

2007-01-01

The beam dump is the essential component for the good beam quality and the reliable performance of the proton accelerator. The beam dump for a 20 MeV and 20 mA proton accelerator was designed and manufactured in this study. The high heats deposited, and the large amount of radioactivity produced in beam dump should be reduced by the proper heat sink structure. The heat source by the proton beam of 20 MeV and 20 mA was calculated. The radioactivity assessments of the beam dump were carried out for the economic shielding design with safety. The radioactivity by the protons and secondary neutrons in designed beam dump were calculated in this sturdy. The effective engineering design for the beam dump cooling was performed, considering the mitigation methods of the deposited heats with small angle, the power densities with the stopping ranges in the materials and the heat distributions in the beam dump. The heat sink structure of the beam dump was designed to meet the accelerator characteristics by placing two plates of 30 cm by 60 cm at an angle of 12 degree. The highest temperatures of the graphite, copper, and copper faced by cooling water were designed to be 223 degree, 146 degree, and 85 degree, respectively when the velocity of cooling water was 3 m/s. The heat sink structure was manufactured by the brazing graphite tiles to a copper plate with the filler alloy of Ti-Cu-Ag. The brazing procedure was developed. The tensile stress of the graphite was less than 75% of a maximum tensile stress during the accelerator operation based on the analysis. The safety analyses for the commissioning of the accelerator operation were also performed. The specimens from the brazed parts of beam dump structure were made to identify manufacturing problems. The soundness of the heat sink structure of the beam dump was confirmed by the fatigue tests of the brazed specimens of the graphite-copper tile components with the repetitive heating and cooling. The heat sink structure developed

The effect of texture, heat treatment and elongation rate on stress corrosion cracking in irradiated zircaloy

International Nuclear Information System (INIS)

Pettersson, K.; Stany, W.; Hellstrand, E.

1979-03-01

Irradiated zircaloy samples with different textures and heat treatments have been tested concerning stress corrosion. Irradiated samples of Zr-1Nb, pure Zr and beta quenched zircaloy have also been investigated. Stress-relieve annealled zircaloy is even after irradiation more sensitive to stress corrosion than recrystallized zircaloy. Zr-1Nb and beta quenched zircaloy are much more sinsitive to stress corrosion than the samples with different textures. As a rule irradiated zircaloy is sensitive to stress corrosion at stresses far below the yield point. The breaking stress decreases with the elongation rate. The extension of cracks is much faster in irradiated zircaloy than in unirradiated zircaloy. There is no simple failure criterium for irradiated zircaloy. However for a certain stress and a certain elongation rate the probability for a failure before this stress is reached with a constant elongation rate can be given. (E.R.)

Corrosion kinetics at high pressure and temperature of Zr-2.5 Nb with different heat treatments

International Nuclear Information System (INIS)

Jaime Solis, F.; Bordoni, Roberto; Olmedo, Ana M.; Villegas, Marina; Miyagusuku, Marcela

2003-01-01

The corrosion behaviour of Zr-2.5 Nb pressure tube (PT) specimens, with ageing treatments at 400 and 500 C degrees for different times, was studied. The results were analyzed using the corrosion behavior of Zr-20 Nb and Zr-1 Nb samples heat treated during 1 hour at 850 C degrees, cooled in air and aged at the same temperature and times than the PT specimens. The comparison between the corrosion behaviour of Zr-1 Nb and Zr-20 Nb aged coupons with the aged pressure tube specimens, together with the metal/oxide interface morphology of Zr-2.5 Nb specimens, suggest that the increase in the corrosion resistance in the latter coupons is associated with the decomposition of the β-Zr phase. There is also a contribution of α-Zr phase when the ageing temperatures are high enough or the ageing times are long enough, due to a decrease in the Nb content of this phase. This last contribution is associated with an increase in the corrosion resistance of the central zone of pressure tube in the reactor. (author)

Experimental study of humidity distribution inside electronic enclosure and effect of internal heating

DEFF Research Database (Denmark)

Conseil, Helene; Jellesen, Morten Stendahl; Ambat, Rajan

2016-01-01

on the humidity and temperature profile inside typical electronic enclosures. Defined parameters include external temperature and humidity conditions, temperature and time of the internal heat cycle, thermal mass, and ports/openings size. The effect of the internal humidity on electronic reliability has been......Corrosion reliability of electronic products is a key factor for electronics industry, and today there is a large demand for performance reliability in a wide range of temperature and humidity during day and night time periods. Corrosion failures are still a challenge due to the combined effects...... of temperature, humidity and corrosion accelerating species in the atmosphere. Moreover the surface region of printed circuit board assemblies is often contaminated by various aggressive chemical species.This study describes the overall effect of the exposure to severe climate conditions and internal heat cycles...

Downhole corrosion mechanisms and mitigation strategies

Energy Technology Data Exchange (ETDEWEB)

McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

2010-07-01

Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

Influence of heat treatment conditions on structure and corrosion fracture of welded joints of zirconium alloy with 2.5 % niobium in agressive media

International Nuclear Information System (INIS)

Goncharov, A.B.; Nerodenko, M.M.; Tkachenko, L.M.; Adeeva, L.I.

1990-01-01

Influence of heat treatment on corrosion resistance of Zr-2.5 % Nb alloy welded joints is studied. It is stated that alloy after annealing in β-region has maximum corrosion resistance in sulfuric acid. Corrosion resistance in acetic acid doesn't depend on heat treatment. The best operating characteristics in steam-water medium of high parameters have welded joints, structure and phase composition of which approach α-phase with fine-dispersed β Nb particles, uniformly distributed in grain matrix. Such structure is attained by annealing in α-region or quenching with the following annealing at 850 K

Application of nano-structured coatings to mitigate flow-accelerated corrosion in secondary pipe systems of nuclear power plants

International Nuclear Information System (INIS)

Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Kim, Ji Hyun

2014-01-01

Carbon steel is widely used as a structural material in secondary pipe systems. However, the passivity of carbon steel is not sufficient for protection in secondary water chemistry with a very fast-flowing fluid because of the dissolution of ferrous and magnetite ions and surface friction at the interface of the coolant and pipe surface. There have been many efforts to mitigate flow-accelerated corrosion through adoption of advanced water chemistries such as optimized dissolve oxygen (DO) concentration and temperature, as well as usage of new additives such as monoethanol amine (ETA) to adjust pH. However, these mitigation techniques pose certain challenges relating to the compatibility of new water chemistries with the steam generator, the thermal efficiency of the secondary side, etc. In this study, to improve the passivity of carbon steel, nanostructured coatings especially nanoparticle-enhanced surface coatings were adopted to improve resistance to corrosion and wear. Nanoparticles in the coating matrix help decrease the electrochemical potential compared coatings without nanoparticles, and thus help improve the mechanical properties, especially hardness, through precipitation. In other words, nanoparticle-enhanced surface coatings have the potential to mitigate flow-accelerated corrosion in secondary pipe systems. As candidate coatings, TiO 2 - and SiC-enhanced electrolytic and electroless nickel plating and Fe-Cr-W amorphous metallic coatings (AMC) were selected by acquiring the Pourbaix diagram with thermodynamic calculations. Both TiO 2 and SiC show a stable state in secondary water chemistry, and it is estimated that Fe-Cr-W can be applied to secondary water chemistry because it has a similar chemical composition to carbon steel. Electron microscopic analysis results with scanning electron microscopy (SEM) and tunneling electron microscopy (TEM) show the distribution of TiO 2 nanoparticles in the nickel matrix coating layer, whereas the SiC nanoparticles

Identification and control of factors influencing flow-accelerated corrosion in HRSG units using computational fluid dynamics modeling, full-scale air flow testing, and risk analysis

Energy Technology Data Exchange (ETDEWEB)

Pietrowski, Ronald L. [The Consolidated Edison Company of New York, Inc., New York, NY (United States)

2010-11-15

In 2009, Consolidated Edison's East River heat recovery steam generator units 10 and 20 both experienced economizer tube failures which forced each unit offline. Extensive inspections indicated that the primary failure mechanism was flow-accelerated corrosion (FAC). The inspections revealed evidence of active FAC in all 7 of the economizer modules, with the most advanced stages of degradation being noted in center modules. Analysis determined that various factors were influencing and enabling this corrosion mechanism. Computational fluid dynamics and full-scale air flow testing showed very turbulent feedwater flow prevalent in areas of the modules corresponding with the pattern of FAC damage observed through inspection. It also identified preferential flow paths, with higher flow velocities, in certain tubes directly under the inlet nozzles. A FAC risk analysis identified more general susceptibility to FAC in the areas experiencing damage due to feedwater pH, operating temperatures, local shear fluid forces, and the chemical composition of the original materials of construction. These, in combination, were the primary root causes of the failures. Corrective actions were identified, analyzed, and implemented, resulting in equipment replacements and repairs. (orig.)

Corrosion test by low-temperature coal tar

Energy Technology Data Exchange (ETDEWEB)

Ando, S; Yamamoto, S

1952-01-01

Corrosive actions of various fractions of low-temperature coal tar against mild steel or Cr 13-steel were compared at their boiling states. Corrosions became severe when the boiling points exceeded 240/sup 0/. The acidic fractions were more corrosive. In all instances, corrosion was excessive at the beginning of immersion testing and then gradually became mild; boiling accelerated the corrosion. Cr 13-steel was corrosion-resistant to low-temperature coal-tar fractions.

Corrosion behavior of sensitized duplex stainless steel.

Science.gov (United States)

Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

1998-01-01

The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

Influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Liu, ShengDan, E-mail: csuliusd@163.com [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China); Li, ChengBo [Light Alloy Research Institute, Central South University, Changsha 410083 (China); Deng, YunLai; Zhang, XinMing [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China)

2015-11-01

The influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy 7055 was investigated by electrochemical test, accelerated exfoliation corrosion test, optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM). The decrease of quench rate led to lower corrosion resistance of both the homogenized and solution heat treated (HS) alloy with equiaxed grains and the hot-rolled and solution heat treated (HRS) alloy with elongated grains, but there was a higher increment in corrosion depth and corrosion current density and a higher decrement in corrosion potential for the latter alloy, which therefore exhibited higher quench sensitivity. It is because in this alloy the larger amount of (sub) grain boundaries led to a higher increment in the amount of quench-induced η phase and precipitates free zone at (sub) grain boundaries with the decrease of quench rate, and there was a larger increment in the content of Zn, Mg and Cu in the η phase at grain boundaries due to slow quenching. The presence of subgrain boundaries in the HRS alloy tended to increase corrosion resistance at high quench rates higher than about 630 °C/min but decrease it at lower quench rates. - Highlights: • (Sub)Grain boundaries increase quench sensitivity relative to localized corrosion. • Subgrain boundaries decrease corrosion resistance below quench rate of 630 °C/min. • More (sub) grain boundaries leads to more GBPs and PFZ with decreasing quench rate.

Influence of Heat Treatment on the Corrosion Behavior of Purified Magnesium and AZ31 Alloy

OpenAIRE

Khalifeh, Sohrab; Burleigh, T. David

2017-01-01

Magnesium and its alloys are ideal for biodegradable implants due to their biocompatibility and their low-stress shielding. However, they can corrode too rapidly in the biological environment. The objective of this research was to develop heat treatments to slow the corrosion of high purified magnesium and AZ31 alloy in simulated body fluid at 37{\\deg}C. Heat treatments were performed at different temperatures and times. Hydrogen evolution, weight loss, PDP, and EIS methods were used to measu...

High-Temperature, Dual-Atmosphere Corrosion of Solid-Oxide Fuel Cell Interconnects

Science.gov (United States)

Gannon, Paul; Amendola, Roberta

2012-12-01

High-temperature corrosion of ferritic stainless steel (FSS) surfaces can be accelerated and anomalous when it is simultaneously subjected to different gaseous environments, e.g., when separating fuel (hydrogen) and oxidant (air) streams, in comparison with single-atmosphere exposures, e.g., air only. This so-called "dual-atmosphere" exposure is realized in many energy-conversion systems including turbines, boilers, gasifiers, heat exchangers, and particularly in intermediate temperature (600-800°C) planar solid-oxide fuel cell (SOFC) stacks. It is generally accepted that hydrogen transport through the FSS (plate or tube) and its subsequent integration into the growing air-side surface oxide layer can promote accelerated and anomalous corrosion—relative to single-atmosphere exposure—via defect chemistry changes, such as increased cation vacancy concentrations, decreased oxygen activity, and steam formation within the growing surface oxide layers. Establishment of a continuous and dense surface oxide layer on the fuel side of the FSS can inhibit hydrogen transport and the associated effects on the air side. Minor differences in FSS composition, microstructure, and surface conditions can all have dramatic influences on dual-atmosphere corrosion behaviors. This article reviews high-temperature, dual-atmosphere corrosion phenomena and discusses implications for SOFC stacks, related applications, and future research.

OpenFOAM Modeling of Particle Heating and Acceleration in Cold Spraying

Science.gov (United States)

Leitz, K.-H.; O'Sullivan, M.; Plankensteiner, A.; Kestler, H.; Sigl, L. S.

2018-01-01

In cold spraying, a powder material is accelerated and heated in the gas flow of a supersonic nozzle to velocities and temperatures that are sufficient to obtain cohesion of the particles to a substrate. The deposition efficiency of the particles is significantly determined by their velocity and temperature. Particle velocity correlates with the amount of kinetic energy that is converted to plastic deformation and thermal heating. The initial particle temperature significantly influences the mechanical properties of the particle. Velocity and temperature of the particles have nonlinear dependence on the pressure and temperature of the gas at the nozzle entrance. In this contribution, a simulation model based on the reactingParcelFoam solver of OpenFOAM is presented and applied for an analysis of particle velocity and temperature in the cold spray nozzle. The model combines a compressible description of the gas flow in the nozzle with a Lagrangian particle tracking. The predictions of the simulation model are verified based on an analytical description of the gas flow, the particle acceleration and heating in the nozzle. Based on experimental data, the drag model according to Plessis and Masliyah is identified to be best suited for OpenFOAM modeling particle heating and acceleration in cold spraying.

Effect of the Crevice Former on the Corrosion Behavior of 316L Stainless Steel in Chloride-Containing Synthetic Tap Water

Science.gov (United States)

Kim, Seon-Hong; Lee, Ji-Hoon; Kim, Jung-Gu; Kim, Woo-Cheol

2018-05-01

To restrain the failure of the plate heat exchanger (PHE) in customer boiler working fluid, the effect of crevice former type on the corrosion behavior of the 316L stainless steel plate was investigated using electrochemical methods and surface analyses in chloride-containing synthetic tap water (60 °C). The localized corrosion under metal-metal crevice condition was initiated more easily than that under the metal-gasket crevice condition due to the restricted mass transport at the gasket crevice mouth. However, the anodic current under the metal-metal crevice condition was lower than that under metal-gasket crevice condition at a higher anodic potential, indicating that that the metal dissolution under EPDM crevice would be higher than that under metal crevice under the accelerated corrosion condition. Because narrow crevice gap that was formed under gasket accelerated the anodic dissolution at the crevice mouth, the perforation tendency under metal-gasket crevice condition is much higher than that under metal-metal crevice condition. As a result, the crevice geometry, especially the crevice gap, mainly affected the corrosion behavior of PHE material.

Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

International Nuclear Information System (INIS)

Kim, Nam In; Kim, Young Sik; Kim, Kyung Soo; Chang, Hyun Young; Park, Heung Bae; Sung, Gi Ho; Sung, Gi Ho

2015-01-01

The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001 - 0.075 % were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel

Correlation of flow accelerated corrosion rate with iron solubility

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.; Ohira, T.; Hisamune, K.; Takiguchi, H.

2009-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. It is considered that solubility is the most important factor to determine the effect of water chemistry on FAC. In the present study, effect of specific oxide on FAC rate was studied from the thermodynamic solubility of iron. The effects of temperature and pH on the iron solubility were evaluated by taking into consideration hydrolysis reactions of ferrous iron, dissolution equilibria of Fe 3 O 4 , FeO, and Fe(OH) 2 , and charge balance. The correlation between the iron solubility and FAC behavior was evaluated by using the normalized mass transfer coefficient. It is clarified that the product of iron solubility equilibrated with Fe 3 O 4 and normalized mass transfer coefficient can explain the temperature and pH dependence of FAC. These results indicate presence of magnetite on the surface of carbon steel. Diffusion of iron from the saturated layer determines the FAC rate from water chemistry aspect. (author)

The effects of linear accelerations on the maximum heat transfer capacity of micro pipes with triangular grooves

International Nuclear Information System (INIS)

Shokouhmand, H.; Kahrobaian, A.; Tabandeh, N.; Jalilvand, A.

2002-01-01

Micro heat pipes are widely used for the thermal control of spacecraft and their electronic components. In this paper the influence of linear accelerations in micro grooves has been studied. A mathematical model for predicating the minimum meniscus radius and the maximum heat transport in triangular groove under the influence of linear acceleration is presented and method for determining the theoretical minimum meniscus radius is developed. It is shown that both, the direction and the magnitude of the acceleration have a great effect upon heat transfer capability of micro heat pipes. The analysis presented here provides a mechanism where by the groove geometry can be optimized with respect to the length of the heat pipe and direction and magnitude of linear acceleration

Corrosion Behaviour of Heat - Treated Al-6063/ SiCp Composites Immersed in 5 wt% NaCl Solution

Directory of Open Access Journals (Sweden)

Kenneth ALANEME

2011-06-01

Full Text Available The influence of SiC volume percent and temper conditions (namely, as-cast, solutionized, and artificial age hardening at 180°C and 195°C on the corrosion behaviour of Al (6063 composites and its monolithic alloy immersed in 5wt% NaCl solution has been investigated. Al (6063 - SiC particulate composites containing 6, 12 and 15 volume percent SiC were produced by premixing the SiC particles with borax additive and then adopting two step stir casting. Mass loss and corrosion rate measurements were utilized as criteria for evaluating the corrosion behaviour of the composites. The results show that the corrosion susceptibility of the Al (6063 - SiCp composites was higher than that of the monolithic alloy, and for most cases the corrosion rate of the composites increased with increase in volume percent of SiC. However, it was discovered that the nature of the passive films formed on the composites was sufficiently stable to reduce significantly the corrosion rate of the composites after 13days of immersion. This trend was observed to be consistent for all heat-treatment conditions utilized.

Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Lee, Y. S.; Lee, S. H. [Korea Hydro and Nuclear Power Co., Ltd., Gyeongju (Korea, Republic of); Hwang, K. M. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2016-08-15

Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

A thin-walled pressurized sphere exposed to external general corrosion and nonuniform heating

Science.gov (United States)

Sedova, Olga S.; Pronina, Yulia G.; Kuchin, Nikolai L.

2018-05-01

A thin-walled spherical shell subjected to simultaneous action of internal and external pressure, nonuniform heating and outside mechanochemical corrosion is considered. It is assumed that the shell is homogeneous, isotropic and linearly elastic. The rate of corrosion is linearly dependent on the equivalent stress, which is the sum of mechanical and temperature stress components. Paper presents a new analytical solution, which takes into account the effect of the internal and external pressure values themselves, not only their difference. At the same time, the new solution has a rather simple form as compared to the results based on the solution to the Lame problem for a thick-walled sphere under pressure. The solution obtained can serve as a benchmark for numerical analysis and for a qualitative forecast of durability of the vessel.

Primary water stress corrosion cracking resistance of alloy 690 heat affected zones of butt welds

International Nuclear Information System (INIS)

Fournier, L.; Calonne, O.; Toloczko, M.B.; Bruemmer, S.M.; Massoud, J.P.; Lemaire, E.; Gerard, R.; Somville, F.; Richnau, A.; Lagerstrom, J.

2015-01-01

A wide V-groove butt weld was fabricated from Alloy 690 plates using Alloy 152 filler material, maximum allowable heat input, and very stiff strong-backs. Alloy 690 heat affected zones (HAZ) was characterized in terms of microstructure and plastic strains induced by weld shrinkage. Crack initiation tests were carried out in pure hydrogenated steam at 400 C. degrees for 4000 h. Crack growth rate tests were performed in simulated PWR primary water at a temperature of 360 C. degrees. A maximum plastic strain around 5% was measured in the vicinity of the fusion line, which decreased almost linearly with the distance from the fusion line. Crack initiation tests on Alloy 690 HAZ specimens as well as on 30% cold-rolled Alloy 690 specimens were performed in pure hydrogenated steam at 400 C. degrees (partial pressure of hydrogen = 0.7 bar) for a total of 4000 h using cylindrical notched tensile specimens, reverse U-bends and flat micro-tensile specimens. No crack initiation was detected. Stress corrosion propagation rates revealed extremely low SCC (Stress Corrosion Cracking) growth rates both in the base metal and in the HAZ region whose magnitudes are of no engineering significance. Overall, the results indicated limited plastic strain induced by weld shrinkage in butt weld HAZ, and to no particular susceptibility of primary water stress corrosion cracking. (authors)

Thermal reliability test of Al-34%Mg-6%Zn alloy as latent heat storage material and corrosion of metal with respect to thermal cycling

International Nuclear Information System (INIS)

Sun, J.Q.; Zhang, R.Y.; Liu, Z.P.; Lu, G.H.

2007-01-01

The purpose of this study is to determine the thermal reliability and corrosion of the Al-34%Mg-6%Zn alloy as a latent heat energy storage material with respect to various numbers of thermal cycles. The differential scanning calorimeter (DSC) analysis technique was applied to the alloy after 0, 50, 500 and 1000 melting/solidification cycles in order to measure the melting temperatures and the latent heats of fusion of the alloy. The containment materials were stainless steel (SS304L), carbon steel (steel C20) in the corrosion tests. The DSC results indicated that the change in melting temperature for the alloy was in the range of 3.06-5.3 K, and the latent heat of fusion decreased 10.98% after 1000 thermal cycles. The results show that the investigated Al-34%Mg-6%Zn alloy has a good thermal reliability as a latent heat energy storage material with respect to thermal cycling for thermal energy storage applications in the long term in view of the small changes in the latent heat of fusion and melting temperature. Gravimetric analysis as mass loss (mg/cm 2 ), corrosion rate (mg/day) and a microscopic or metallographic investigation were performed for corrosion tests and showed that SS304L may be considered a more suitable alloy than C20 in long term thermal storage applications

The marine corrosion program developed by Nuclebras

International Nuclear Information System (INIS)

Moreira, P.A.P.; Quinan, M.A.

1986-01-01

A marine corrosion program is being developed by NUCLEBRAS and NUCLEN. This program consists in carrying out non-accelerated experiments in marine atmosphere, with immersion in sewater and laboratory accelerated tests. The purpose is to obtain a correlation between the corrosion rates observed in non-accelerated conditions and laboratory tests. Through these results it is inteded, only with laboratory tests, to estimate the bahavior of similar materials when tsted in similar marine atmosphereic conditions. Some aspects observed in the implementation of the program and some results so far obtained are discussed. (Author) [pt

EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

International Nuclear Information System (INIS)

2007-01-01

This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

Experiences of corrosion and corrosion protection in seawater systems in the Nordic countries

International Nuclear Information System (INIS)

Henrikson, S.

1985-01-01

A summary is given of the experience of the corrosion resistance of pumps, heat exchangers, valves and pipings in different seawater cooling systems in Scandinavia, including power reactor cooling systems in Finland and Sweden. For pumps and heat exchangers the experience has been so extensive that a clear picture of today's standing can be given. Owing to scanty data concerning valves and pipes, the survey of the corrosion in these components is less well supported. Vertically extended centrifugal pumps are the pumps in general use in power plant cooling systems. To counteract corrosion on pump riser and pump casing having an organic surface coating, and on stainless steel shafts and impellers, these components should be provided with internal and external cathodic protection. For tube and plate type heat exchangers, titanium has proved to be the best material choice. Rubber-enclosed carbon steel pipings, or pipings having a thick coating of epoxy plastic, have shown very strong corrosion resistance in power plant seawater cooling systems. Valves in seawater systems have primarily been affected by corrosion due to poorly executed or damaged organic coating on cast iron. Different seawater-resistant bronzes (red bronze, tin bronze and aluminium bronze) are therefore preferable as valve materials

Improving the Corrosion Resistance of Biodegradable Magnesium Alloys by Diffusion Coating Process

Science.gov (United States)

Levy, Galit Katarivas; Aghion, Eli

Magnesium alloys suffer from accelerated corrosion in physiological environment and hence their use as a structural material for biodegradable implants is limited. The present study focuses on a diffusion coating treatment that amplifies the beneficial effect of Neodymium on the corrosion resistance of magnesium alloys. The diffusion coating layer was obtained by applying 1 µm Nd coating on EW10X04 magnesium alloy using Electron-gun evaporator and PVD process. The coated alloy was heat treated at 350°C for 3 hours in a protective atmosphere of N2+0.2%SF6. The micro structure characteristics were evaluated by SEM, XRD, and XPS; the corrosion resistance was examined by potentiodynamic polarization and EIS analysis. The corrosion resistance of the diffusion coated alloy was significantly improved compared to the uncoated material. This was related to: (i) formation of Nd2O3 in the outer scale, (ii) integration of Nd in the MgO oxide layer, and (iii) formation of secondary phase Mg41Nd5 along the grain boundaries of α-Mg.

Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

Energy Technology Data Exchange (ETDEWEB)

Unnikrishnan, Rahul, E-mail: rahulunnikrishnannair@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Idury, K.S.N. Satish, E-mail: satishidury@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Ismail, T.P., E-mail: tpisma@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Bhadauria, Alok, E-mail: alokbhadauria1@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Shekhawat, S.K., E-mail: satishshekhawat@gmail.com [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai 400076, Maharashtra (India); Khatirkar, Rajesh K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Sapate, Sanjay G., E-mail: sgsapate@yahoo.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India)

2014-07-01

Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

Energy Saving Melting and Revert Reduction (E-SMARRT): Optimization of Heat Treatments on Stainless Steel Castings for Improved Corrosion Resistance and Mechanical Properties

Energy Technology Data Exchange (ETDEWEB)

John N. DuPont; Jeffrey D. Farren; Andrew W. Stockdale; Brett M. Leister

2012-06-30

It is commonly believed that high alloy steel castings have inferior corrosion resistance to their wrought counterparts as a result of the increased amount of microsegregation remaining in the as-cast structure. Homogenization and dissolution heat treatments are often utilized to reduce or eliminate the residual microsegregation and dissolve the secondary phases. Detailed electron probe microanalysis (EPMA) and light optical microscopy (LOM) were utilized to correlate the amount of homogenization and dissolution present after various thermal treatments with calculated values and with the resultant corrosion resistance of the alloys.The influence of heat treatment time and temperature on the homogenization and dissolution kinetics were investigated using stainless steel alloys CN3MN and CK3MCuN. The influence of heat treatment time and temperature on the impact toughness and corrosion reistance of cast stainless steel alloys CF-3, CF-3M, CF-8, and CF-8M was also investigated.

New corrosion issues in gas sweetening plants

Energy Technology Data Exchange (ETDEWEB)

Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

Automated-process gas-chromatograph system for use in accelerated corrosion testing of HTGR core-support posts

International Nuclear Information System (INIS)

Harper, R.E.; Herndon, P.G.

1982-01-01

An automated-process gas chromatograph is the heart of a gaseous-impurities-analysis system developed for the Oak Ridge National Laboratory Core Support Performance Test, at which graphite core-support posts for high-temperature gas-cooled fission reactors are being subjected to accelerated corrosion tests under tightly controlled conditions of atmosphere and temperature. Realistic estimation of in-core corrosion rates is critically dependent upon the accurate measurement of low concentrations of CO, CO 2 , CH 4 , H 2 , and O 2 in the predominantly helium atmosphere. In addition, the capital and labor investment associated with each test puts a premium upon the reliability of the analytical system, as excessive downtime or failure to obtain accurate data would result in unacceptable costs and schedule delays. After an extensive survey of available measurement techniques, gas chromatography was chosen for reasons of accuracy, flexibility, good-performance record, and cost

Effects of fabrication practices and techniques on the corrosion and mechanical properties of Ni-Cr-Mo nickel based alloys UNS N10276, N06022, N06686, and N06625

International Nuclear Information System (INIS)

Hinshaw, E.B.; Crum, J.R.

1996-01-01

Ni-Cr-Mo alloys have excellent resistance to both oxidizing and reducing type environments; however, heat treating, surface condition, welding, and type of welding consumable can have a significant affect on the corrosion resistance and mechanical properties of these alloys. It is also important when performing standard ASTM intergranular corrosion tests on welded test coupons to make an accurate comparison of alloys being tested. A standard weld procedure and consistent post-weld sample conditioning method should be incorporated into the comparison test program. An evaluation of the effect of various fabrication practices on the corrosion resistance of the alloy was performed using accelerated corrosion tests ASTM G28B. The fabrication conditions examined were as-welded, welded-pickled, welded-annealed-pickled, welded annealed ground, welded-ground, using over matching filler metals, and various levels of heat input. In addition to fabrication techniques, the effect of ASTM G28B test duration on corrosion rates of UNS N10276, N06022, N06686, and N06625 was evaluated. ASTM G28A intergranular corrosion and mechanical testing using welded coupons of UNS N06625 were also performed to determine the affect of post-weld annealing and aging heat treatments on the corrosion resistance and mechanical properties of UNS N06625

Heating of microprotrusions in accelerating structures

Directory of Open Access Journals (Sweden)

A. C. Keser

2013-09-01

Full Text Available The thermal and field emission of electrons from protrusions on metal surfaces is a possible limiting factor on the performance and operation of high-gradient room temperature accelerator structures. We present here the results of extensive numerical simulations of electrical and thermal behavior of protrusions. We unify the thermal and field emission in the same numerical framework, describe bounds for the emission current and geometric enhancement, then we calculate the Nottingham and Joule heating terms and solve the heat equation to characterize the thermal evolution of emitters under rf electric field. Our findings suggest that heating is entirely due to the Nottingham effect. The time dependence of the rf field leads to a time dependent tip temperature with excursion that depends weakly on rf frequency. We build a phenomenological model to account for the effect of space charge and show that space charge eliminates the possibility of copper tip melting for tips with radii less than 10  μm with vacuum fields on their surface less than 12  GV/m, and for rf frequencies above 1 GHz.

The root caused analysis of leakaged heat exchanger tube; Ursachenanalyse einer Leckage an einem Waermeuebertraegerrohr

Energy Technology Data Exchange (ETDEWEB)

Shamsudin, Shaiful Rizam; Salleh, M.A.A. Mohd; Rahmat, Azmi; Anuar, Mohd Arif [Universiti Malaysia Perlis (UniMAP) (Malaysia). Center of Excellence Geopolymer and Green Technology (CEGeoGTech); Harun, Mohd; Zayid, Hafizal [Malaysian Nuclear Agency, Selangor (Malaysia). Industry Technology Div.; Noor, Mazlee Mohd [Universiti Malaysia Perlis (UniMAP) (Malaysia). School of Materials Engineering

2015-05-01

AISI type 316L stainless steel was used as a heat exchanger tube material in an inter-cooler column. After less than a year of operation, severe corrosion failures occurred and a transverse opening leakage was observed on one of the heat exchanger tubes. The failed tube was carefully analyzed using various metallurgical laboratory equipments. The root cause of the tube leakage was believed due to the presence of horizontal micro and macro pores as a hydrogen gas entrapment during casting of the parent ingot. The overlapped and gaping pores formed notch on the shell side of the tube surface, and it increasingly evident when the use of a high-energy water-jet and metal brush as cleaning procedure results in an establishment of pitting type local-action corrosion cells penetrated the tube wall. As a result, corrosive fluid in the tube side dissolved into the cooling water, accelerating the corrosion process.

Critical heat flux of forced convection boiling in an oscilating acceleration field. Pt. 1

International Nuclear Information System (INIS)

Otsuji, T.; Kurosawa, A.

1982-01-01

The influence of periodically varying acceleration on critical heat flux (CHF) of Freon-113 flowing upward in a uniformly heated vertical annular channel has been studied experimentally. The freon loop was oscillated vertically to determine the ratio of CHF in the oscillating acceleration field to the corresponding stationary value. The amplitude of inlet flow oscillation induced by variation of acceleration, which causes early CHF, is proportional to the acceleration amplitude. The dependence of inlet flow rate on the oscillating acceleration decreases with increasing inlet subcooling, and no oscillation of inlet flow is observed in the case of negative exit quality (subcooled boiling). Nevertheless the degradation of CHF is more remarkable in the low quality region. This result suggests the necessity to introduce an other mechanism of early CHF than flow oscillation. (orig.)

Water corrosion of F82H-modified in simulated irradiation conditions by heat treatment

International Nuclear Information System (INIS)

Lapena, J.; Blazquez, F.

2000-01-01

This paper presents results of testing carried out on F82H in water at 260 deg. C with 2 ppm H 2 and the addition of 0.27 ppm Li in the form of LiOH. Uniform corrosion tests have been carried out on as-received material and on specimens from welded material [TIG and electron beam (EB)]. Stress corrosion cracking (SCC) tests have been carried out in as-received material and in material heat treated to simulate neutron irradiation hardening (1075 deg. C/30' a.c. and 1040 deg. C/30' + 625 deg. C/1 h a.c.) with hardness values of 405 and 270 HV30, respectively. Results for uniform corrosion after 2573 h of testing have shown weight losses of about 60 mg/dm 2 . Compact tension (CT) specimens from the as-received material tested under constant load have not experienced crack growth. However, in the simulated irradiation conditions for a stress intensity factor between 40 and 80 MPa√m, crack growth rates of about 7x10 -8 m/s have been measured

A Theoretical Model for Metal Corrosion Degradation

Directory of Open Access Journals (Sweden)

David V. Svintradze

2010-01-01

Full Text Available Many aluminum and stainless steel alloys contain thin oxide layers on the metal surface which greatly reduce the corrosion rate. Pitting corrosion, a result of localized breakdown of such films, results in accelerated dissolution of the underlying metal through pits. Many researchers have studied pitting corrosion for several decades and the exact governing equation for corrosion pit degradation has not been obtained. In this study, the governing equation for corrosion degradation due to pitting corrosion behavior was derived from solid-state physics and some solutions and simulations are presented and discussed.

Experimental study of ion heating and acceleration during magnetic reconnection

Energy Technology Data Exchange (ETDEWEB)

Hsu, S.C.

2000-01-28

This dissertation reports an experimental study of ion heating and acceleration during magnetic reconnection, which is the annihilation and topological rearrangement of magnetic flux in a conductive plasma. Reconnection is invoked often to explain particle heating and acceleration in both laboratory and naturally occurring plasmas. However, a simultaneous account of reconnection and its associated energy conversion has been elusive due to the extreme inaccessibility of reconnection events, e.g. in the solar corona, the Earth's magnetosphere, or in fusion research plasmas. Experiments for this work were conducted on MRX (Magnetic Reconnection Experiment), which creates a plasma environment allowing the reconnection process to be isolated, reproduced, and diagnosed in detail. Key findings of this work are the identification of local ion heating during magnetic reconnection and the determination that non-classical effects must provide the heating mechanism. Measured ion flows are sub-Alfvenic and can provide only slight viscous heating, and classical ion-electron interactions can be neglected due to the very long energy equipartition time. The plasma resistivity in the reconnection layer is seen to be enhanced over the classical value, and the ion heating is observed to scale with the enhancement factor, suggesting a relationship between the magnetic energy dissipation mechanism and the ion heating mechanism. The observation of non-classical ion heating during reconnection has significant implications for understanding the role played by non-classical dissipation mechanisms in generating fast reconnection. The findings are relevant for many areas of space and laboratory plasma research, a prime example being the currently unsolved problem of solar coronal heating. In the process of performing this work, local measurements of ion temperature and flows in a well-characterized reconnection layer were obtained for the first time in either laboratory or observational

Experimental study of ion heating and acceleration during magnetic reconnection

International Nuclear Information System (INIS)

Hsu, S.C.

2000-01-01

This dissertation reports an experimental study of ion heating and acceleration during magnetic reconnection, which is the annihilation and topological rearrangement of magnetic flux in a conductive plasma. Reconnection is invoked often to explain particle heating and acceleration in both laboratory and naturally occurring plasmas. However, a simultaneous account of reconnection and its associated energy conversion has been elusive due to the extreme inaccessibility of reconnection events, e.g. in the solar corona, the Earth's magnetosphere, or in fusion research plasmas. Experiments for this work were conducted on MRX (Magnetic Reconnection Experiment), which creates a plasma environment allowing the reconnection process to be isolated, reproduced, and diagnosed in detail. Key findings of this work are the identification of local ion heating during magnetic reconnection and the determination that non-classical effects must provide the heating mechanism. Measured ion flows are sub-Alfvenic and can provide only slight viscous heating, and classical ion-electron interactions can be neglected due to the very long energy equipartition time. The plasma resistivity in the reconnection layer is seen to be enhanced over the classical value, and the ion heating is observed to scale with the enhancement factor, suggesting a relationship between the magnetic energy dissipation mechanism and the ion heating mechanism. The observation of non-classical ion heating during reconnection has significant implications for understanding the role played by non-classical dissipation mechanisms in generating fast reconnection. The findings are relevant for many areas of space and laboratory plasma research, a prime example being the currently unsolved problem of solar coronal heating. In the process of performing this work, local measurements of ion temperature and flows in a well-characterized reconnection layer were obtained for the first time in either laboratory or observational

Effects of applying an external magnetic field during the deep cryogenic heat treatment on the corrosion resistance and wear behavior of 1.2080 tool steel

International Nuclear Information System (INIS)

Akhbarizadeh, Amin; Amini, Kamran; Javadpour, Sirus

2012-01-01

Highlights: ► Deep cryogenic increases the carbide percentage and make a more homogenous distribution. ► Deep cryogenic improve the wear resistance and corrosion behavior of 1.2080 tool steel. ► Applying the magnetic field weaker the carbide distribution and decreases the carbides percentage. ► Magnetized samples showed weaker corrosion and wear behavior. -- Abstract: This work concerns with the effect of applying an external magnetic field on the corrosion behavior, wear resistance and microstructure of 1.2080 (D2) tool steel during the deep cryogenic heat treatment. These analyses were performed via scanning electron microscope (SEM), optical microscope (OM), transmission electron microscope (TEM) and X-ay diffraction (XRD) to study the microstructure, a pin-on-disk wear testing machine to study the wear behavior, and linear sweep voltammetry to study the corrosion behavior of the samples. It was shown that the deep cryogenic heat treatment eliminates retained austenite and makes a more uniform carbide distribution with higher percentage. It was also observed that the deep cryogenic heat treatment improves the wear behavior and corrosion resistance of 1.2080 tool steel. In comparison between the magnetized and non-magnetized samples, the carbide percentage decreases and the carbide distribution weakened in the magnetized samples; subsequently, the wear behavior and corrosion resistance attenuated compared in the magnetized samples.

Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

Energy Technology Data Exchange (ETDEWEB)

Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

2015-10-15

In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics. Relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2011-01-01

Systematic approaches to evaluate flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. First, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with two coupled models: 1.static electrochemical analysis and 2.dynamic oxide layer growth analysis. The anodic current density and the electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram. The ferrous ion release rate, determined by the anodic current density, was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic oxide layer growth model and then its value was used as input in the electrochemistry model. It was confirmed that the calculated results (corrosion rate and ECP) based on the coupled models were in good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP.

Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

International Nuclear Information System (INIS)

Zhang Ruijin; Castel, Arnaud; Francois, Raoul

2010-01-01

This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

Effects of metallurgical factors on stress corrosion cracking of Ni-base alloys in high temperature water

International Nuclear Information System (INIS)

Yonezawa, T.; Sasaguri, N.; Onimura, K.

1988-01-01

Nickel-base Alloy 600 is the principal material used for the steam generator tubes of PWRs. Generally, this alloy has been proven to be satisfactory for this application, however when it is subjected to extremely high stress level in PWR primary water, it may suffer from stress corrosion cracking. The authors have systematically studied the effects of test temperature and such metallurgical factors as cold working, chemical composition and heat treatment on the stress corrosion cracking of Alloy 600 in high temperature water, and also on that of Alloy 690 which is a promising material for the tubes and may provide improved crrosion resistance for steam generators. The test materials, the stress corrosion cracking test and the test results are reported. When the test temperature was raise, the stress corrosion cracking of the nickel-base alloys was accelerated. The time of stress corrosion cracking occurrence decreased with increasing applied stress, and it occurred at the stress level higher than the 0.2 % offset proof stress of Alloy 600. In Alloy 690, stress corrosion cracking was not observed at such stress level. Cold worked Alloy 600 showed higher resistance to stress corrosion cracking than the annealed alloy. (Kako, I.)

Case histories of microbiologically influenced corrosion of austenitic stainless steel weldments

International Nuclear Information System (INIS)

Borenstein, S.W.; Buchanan, R.A.; Dowling, N.J.E.

1990-01-01

Microbiologically influenced corrosion (MIC) is initiated or accelerated by microorganisms and is currently recognized as a serious problem affecting the construction and operation of many industrial facilities, including nuclear power plants. The purpose of this paper is to review how biofouling and MIC can occur and discuss current mechanistic theories. A case history of MIC attack in power plants is examined with emphasis on the role of welding and heat treatment variables using laboratory electrochemical analyses. Although MIC can occur on a variety of alloys, pitting corrosion failures of austenitic stainless steels are often associated with weldments. MIC occurs as the result of a consortium of microorganisms colonizing on the metal surface and their variety (fungi, bacteria, algae, mold, and slimes) enables them to form support systems for cross feeding to enhance survival. The metabolic processes influence corrosion behaviour of materials by destroying protective coatings, producing a localized acid environment, creating corrosive deposits, or altering anodic and cathodic reactions. On stainless steels, biofilms destroy the passive oxide film on the surface of the steels and subject them to localized forms of corrosion. Many of the MIC failures in industry result in pitting to austenitic stainless steel weldments. Pitting primarily occurs in the weld metal, heat affected zones, and adjacent to the weld in the base metal. Depending on the conditions of the concentration cell created by the biofilm, either phase of the two-phase duplex stainless steel, austenite or delta ferrite, may be selectively attacked. Theories have been proposed about the mechanism of MIC on austenitic stainless steel and and a general understanding is that some function associated with the biofilm formation directly affects the electrochemical process

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Science.gov (United States)

Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

2012-10-01

The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Degradation of aged plants by corrosion: 'Long cell action' in unresolved corrosion issues

International Nuclear Information System (INIS)

Saji, Genn

2009-01-01

In a series of previously published papers the author has identified that 'long cell action' corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants (e.g. PWR/VVER, BWR/RBMK and CANDU). Some of these unresolved issues are IGSCC, PWSCC, AOA and FAC (erosion-corrosion). In conventional corrosion science it is well established that 'long cell action' can seriously accelerate or suppress the local cell corrosion activities. Although long cell action is another fundamental mechanism of corrosion, especially in a 'soil corrosion' arena, potential involvement of this corrosion process has never been studied in nuclear and fossil power plants as far as the author has been able to establish. The author believes that the omission of this basic corrosion mechanism is the root cause of practically all un-resolved corrosion issues. In this paper, the author further elaborated on his assessment to other key corrosion issues, e.g. steam generator and turbine corrosion issues, while briefly summarizing previous discussions for completeness purposes, as well as introducing additional experimental and theoretical evidence of this basic corrosion mechanism. Due to the importance of this potential mechanism the author is calling for institutional review activities and further verification experiments in the form of a joint international project.

Correlation of flow accelerated corrosion rate with iron solubility

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.; Ohira, T.; Hisamune, K.

2011-01-01

Flow accelerated corrosion (FAC) of the carbon steel is one of the most important subjects in the coolant systems of the power plants. FAC is influenced by the composition of the material, the flow condition, temperature, and the water chemistry conditions. It is considered that the solubility of iron (Fe) is the most important factor in the water chemistry parameters affecting FAC. In the present study, the effects of temperature and pH on the Fe solubility were evaluated in consideration of the hydrolysis reactions of the ferrous iron, the dissolution equilibria of Fe 3 O 4 , FeO, and Fe(OH) 2 , and the charge balance. The correlation between the Fe solubility and the FAC behavior was discussed. It has been suggested that the product of the Fe solubility equilibrated with Fe 3 O 4 and the mass transfer coefficient can explain the temperature and pH dependence of FAC. These results indicate the presence of the magnetite on the surface of the carbon steel. Diffusion of the Fe from the saturated layer to the bulk solution determines the FAC rate from the water chemistry aspect.

Corrosion behavior of welds in oxygen containing liquid lead

Energy Technology Data Exchange (ETDEWEB)

Heinzel, A.; Weisenburger, A.; Mueller, G. [Karlsruhe Institute of Technology (Germany). Inst. for Pulsed Power and Microwave Technology

2012-11-01

Liquid lead (Pb) and lead-bismuth eutectic (LBE) have been considered as coolant and/or spallation target in future accelerator driven systems (ADS). Therefore, in the recent years a lot of corrosion experiments on conventional steels were carried out in these heavy liquid metals. Beside these experiments, also tests on welded joints are required. Therefore ferritic/martensitic (F/M) steels (P91, P92) as well as an ODS steel were joint with TIG (Tungsten-Inert-Gas), EB (Electron Beam) and friction stir welding. After that, specimens were exposed to 10{sup -6} and 10{sup -8}wt% oxygen containing lead at 550 C for about 2000h. Weld regions having similar chemical composition and similar structure due to a heat treatment after the welding process show a corrosion behaviour under these conditions that is similar to that of the respective bulk material. (orig.)

On-line electrochemical monitoring of microbially influenced corrosion

International Nuclear Information System (INIS)

Dowling, N.J.E.; Stansbury, E.E.; White, D.C.; Borenstein, S.W.; Danko, J.C.

1989-01-01

Newly emerging electrochemical measurement techniques can provide on-line, non-destructive monitoring of the average corrosion rate and indications of localized pitting corrosion together with insight into fundamental electrochemical mechanisms responsible for the corrosion process. This information is relevant to evaluating, monitoring, understanding and controlling microbially influenced corrosion (MIC). MIC of coupons exposed in sidestream devices on site or in laboratory-based experiments, where the corrosion response is accelerated by exposure to active consortia of microbes recovered from specific sites, can be utilized to evaluate mitigation strategies. The average corrosion rates can be determined by small amplitude cyclic voltametry (SACV), and AC impedance spectroscopy (EIS). EIS can also give insight into the mechanisms of the MIC and indications of localized corrosion. Pitting corrosion can be detected non-destructively with open circuit potential monitoring (OCP). OCP also responds to bacterial biofilm activities such as oxygen depletion and other electrochemical activities. Utilizing these methods, accelerated tests can be designed to direct the selection of materials, surface treatments of materials, and welding filler materials, as well as the optimization of chemical and mechanical countermeasures with the microbial consortia recovered and characterized from the specific sites of interest

Effect of chlorides on the corrosion behaviour of mild steel

International Nuclear Information System (INIS)

Harada, Kazuyuki; Shimada, Minoru

1980-01-01

In PWR's steam generators, ''denting'' resulted from corrosion of support plate material, carbon steel is an important problem. The role of chlorides in corrosion acceleration of mild steel was studied. Corrosion tests were conducted at temperature from 100 0 C to 280 0 C in deaerated solutions of NaCl and MgCl 2 which are main content of sea water. 1) Solution of MgCl 2 was more corrosive than that of NaCl. The more increased in concentration of each chloride solution, the more corrosive in MgCl 2 soln. but the less corrosive in NaCl soln. 2) The rate of corrosion in the mixed solution of NaCl and MgCl 2 was governed by the concentration of MgCl 2 soln. The corrosion behaviour in sea water was suggested to be not controlled by NaCl but by MgCl 2 . 3) Acidification of MgCl 2 soln. could be evaluated by experiment at 100 0 C, the degree of acidification increased with increasing the concentration. However, the value of pH during corrosion was kept constant by the concentration of dissolved Fe 2+ ions. 4) The corrosion acceleration by MgCl 2 soln. was arised not only from acidification by the solution itself but from continuous supplementation of H + ions with the hydrolysis of dissolved Fe 2+ ions. This autocatalytic corrosion process not exhausting acid was characterized with the corrosion in closed system such as in crevice. In addition to acidification of MgCl 2 soln., the formation of non-protective magnetite film by Mg 2+ ion was estimated to be a reason of accelerated corrosion. (author)

Stress corrosion and corrosion fatigue crack growth monitoring in metals

International Nuclear Information System (INIS)

Senadheera, T.; Shipilov, S.A.

2003-01-01

Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

Investigation of pellet acceleration by an arc heated gas gun

International Nuclear Information System (INIS)

Andersen, P.; Andersen, S.A.; Bundgaard, J.; Baekmark, L.; Hansen, B.H.; Jensen, V.O.; Kossek, H.; Michelsen, P.K.; Nordskov, A.; Sass, B.; Soerensen, H.; Weisberg, K.V.

1987-06-01

This report describes work on pellet acceleration by means of an arc heated gas gun. The work is a continuation of the work described in RISO-M-2536. The aim of the work is to obtain velocities well above 2 km/s for 3.2 mm diameter deuterium pellets. By means of a cryogenic arc chamber in which the hydrogen propellant is pre-condensed, extruded deutetrium pellets are accelerated up to a maximum velocity of 1.93 km/s. When increasing the energy input to the arc in order to increase the pellet velocity further the heat input to the extrusion/punching pellet loading mechanism was found to be critical: preparation of pellets became difficult and cooling times between shots became inconveniently long. In order to circumvent this problems the concept of a room temperature hydrogen propellant pellet fed arc chamber was proposed. Preliminary results from acceleration of polyurethane pellets with this arc chamber are described as well as the work of developing of feed pellet guns for this chamber. Finally the report describes design consideration for a high pressure propellant pellet fed arc chamber together with preliminary results obtained with a proto-type arc chamber. (author)

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1999-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1998-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Relationship between Corrosion Level of Rebar Embedded in Concrete, Corrosion Potential and Current Density Measured by Non-destructive Test Method

International Nuclear Information System (INIS)

Chung, Lan; Cho, Seung Ho; Roh, Young Sook; Kim, Joong Koo

2004-01-01

The purpose of this study is to identify corrosion mechanism and develop qualitative measurement method of corrosion level. Fist of all, structural behavior of each different level of corrosion states have been evaluated. And mathematical models that can predict corrosion level in terms of electric potential and corrosion intensity are proposed. Corrosion rate in reinforcing bar was investigated in this study using accelerated corrosion method due to electric potential differences based on Faradays law. Total 288 measurement spots were designed in terms of corrosion rates, diameter of reinforcing bars, and concrete cover thickness. Corrosion current densities and corrosion potentials of concrete were measured on these specimens using Gecor device. This study suggested the relationship between corrosion levels, and measured electric current density as follows

Damage induced by continued corrosion in concrete repair systems

NARCIS (Netherlands)

Luckovic, M.; Savija, B.; Schlangen, E.

2014-01-01

Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. After the repair, corrosion of the steel might continue and even accelerate. While the development of the corrosion cell depends on many parameters and is difficult to control, the occurrence of

Improvement of corrosion resistance of Ni−Mo alloy coatings: Effect of heat treatment

Energy Technology Data Exchange (ETDEWEB)

Mousavi, R., E-mail: mousavi@scu.ac.ir [Department of Materials Science and Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Bahrololoom, M.E. [Department of Materials Science and Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Deflorian, F.; Ecco, L. [Department of Industrial Engineering, University of Trento, via Sommarive 9, Trento (Italy)

2016-02-28

Graphical abstract: - Highlights: • Conjunction between SEM, EIS, and Tafel measurements to obtain a coat with dense morphology and without crack. • An inverse Hall-Petch effect is observed after annealing the coatings, i.e. the coatings get harder as the grain size is increased by increasing annealing temperature up to 600 {sup o}C. • Heat treatment can improve the mechanical and corrosion properties of coatings. - Abstract: In this paper, Ni−Mo alloy coatings were deposited from bath containing sodium citrate, nickel sulphate, and sodium molybdate. Essentially, this work is divided into two mains parts: (i) the optimization on the coatings deposition parameters and (ii) the effect of the heat treatment. Polarization curves and electrochemical impedance spectroscopy were acquired using potentiostat/galvanostat and a frequency response analyzer, respectively. Morphology and chemical composition of the coatings were investigated by scanning electron microscopy and energy dispersive spectroscopy, respectively. Polarization curves at different condition revealed that electroplating at temperature 40 {sup o}C, pH 9 provides a dense coating with high efficiency. Following the optimization of the deposition parameters, the coatings were annealed at 200, 400, and 600 {sup o}C for 25 min. The results showed that the coatings obtained at temperature 40 {sup o}C, pH 9, and annealing at 600 {sup o}C has the highest corrosion resistance and microhardness.

Corrosion Cyclic Voltammetry of Two Types of Heat-Affected Zones (HAZs) of API-X100 Steel in Bicarbonate Solutions

Science.gov (United States)

Eliyan, Faysal Fayez; Alfantazi, Akram

2014-12-01

This paper examined the electrochemical corrosion behavior and corrosion products of two types of heat-affected HAZs made from API-X100 steel. Cyclic voltammetry, with different scan rates and potential ranges at 10 cycles, was applied to analyze the interdependent corrosion reactions of cathodic reduction, anodic dissolution, passivation, and transpassivation. The HAZ cooled at 60 K/s, from a peak temperature of 1470 K (1197 °C) that was held for 15 seconds, exhibited better passivation and lower cathodic activity than the HAZ cooled at 10 K/s. Increasing bicarbonate concentration, from 0.05 and 0.2 to 0.6 M, increases the anodic activity and cathodic reduction, but accordingly protects the active surfaces and enhances passivation.

Accelerated growth of oxide film on aluminium alloys under steam: Part II: Effects of alloy chemistry and steam vapour pressure on corrosion and adhesion performance

DEFF Research Database (Denmark)

Din, Rameez Ud; Bordo, Kirill; Jellesen, Morten Stendahl

2015-01-01

The steam treatment of aluminium alloys with varying vapour pressure of steamresulted in the growth of aluminium oxyhydroxide films of thickness range between 450 - 825nm. The surface composition, corrosion resistance, and adhesion of the produced films was characterised by XPS, potentiodynamic p...... of the vapour pressure of the steam. The accelerated corrosion and adhesion tests on steam generated oxide films with commercial powder coating verified that the performance of the oxide coating is highly dependent on the vapour pressure of the steam....... polarization, acetic acid salt spray, filiform corrosion test, and tape test. The oxide films formed by steam treatment showed good corrosion resistance in NaCl solution by significantly reducing anodic and cathodic activities. The pitting potential of the surface treated with steam was a function...

Supplementation of Flow Accelerated Corrosion Prediction Program Using Numerical Analysis Technique

International Nuclear Information System (INIS)

Hwang, Kyeong Mo; Jin, Tae Eun; Park, Won; Oh, Dong Hoon

2010-01-01

Flow-accelerated corrosion (FAC) leads to thinning of steel pipe walls that are exposed to flowing water or wet steam. From experience, it is seen that FAC damage to piping at fossil and nuclear plants can result in outages that require expensive repairs and can affect plant reliability and safety. CHECWORKS have been utilized in domestic nuclear plants as a predictive tool to assist FAC engineers in planning inspections and evaluating the inspection data so that piping failures caused by FAC can be prevented. However, CHECWORKS may be occasionally ignore local susceptible portions when predicting FAC damage in a group of pipelines after constructing a database for all the secondary side piping in nuclear plants. This paper describes the methodologies that can complement CHECWORKS and the verifications of CHECWORKS prediction results using numerical analysis. FAC susceptible locations determined using CHECWORKS for two pipeline groups of a nuclear plant was compared with determined using the numerical-analysis-based FLUENT

Monitoring reinforcement corrosion and corrosion-induced cracking using non-destructive x-ray attenuation measurements

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Geiker, Mette Rica

2011-01-01

To test the applicability of the x-ray attenuation method to monitor the movement of corrosion products as well as the formation and propagation of cracks in cementitious materials reinforced mortar samples were prepared and tested under accelerated corrosion conditions. It is evident from the ex...... of the corrosion products averaged through the specimen thickness. The total mass loss of steel, obtained by the x-ray attenuation method, was found to be in very good agreement with the mass loss obtained by gravimetric method as well as Faraday's law....

Influence of heat treatment on bond strength and corrosion resistance of sol-gel derived bioglass-ceramic coatings on magnesium alloy.

Science.gov (United States)

Shen, Sibo; Cai, Shu; Xu, Guohua; Zhao, Huan; Niu, Shuxin; Zhang, Ruiyue

2015-05-01

In this study, bioglass-ceramic coatings were prepared on magnesium alloy substrates through sol-gel dip-coating route followed by heat treatment at the temperature range of 350-500°C. Structure evolution, bond strength and corrosion resistance of samples were studied. It was shown that increasing heat treatment temperature resulted in denser coating structure as well as increased interfacial residual stress. A failure mode transition from cohesive to adhesive combined with a maximum on the measured bond strength together suggested that heat treatment enhanced the cohesion strength of coating on the one hand, while deteriorated the adhesion strength of coating/substrate on the other, thus leading to the highest bond strength of 27.0MPa for the sample heat-treated at 450°C. This sample also exhibited the best corrosion resistance. Electrochemical tests revealed that relative dense coating matrix and good interfacial adhesion can effectively retard the penetration of simulated body fluid through the coating, thus providing excellent protection for the underlying magnesium alloy. Copyright © 2015 Elsevier Ltd. All rights reserved.

A systematic approach for development of a PWR cladding corrosion model

International Nuclear Information System (INIS)

Quecedo, M.; Serna, J.J.; Weiner, R.A.; Kersting, P.J.

2001-01-01

A new model for the in-reactor corrosion of Improved (low-tin) Zircaloy-4 cladding irradiated in commercial pressurized water reactors (PWRs) is described. The model is based on an extensive database of PWR fuel cladding corrosion data from fuel irradiated in commercial reactors, with a range of fuel duty and coolant chemistry control strategies which bracket current PWR fuel management practices. The fuel thermal duty with these current fuel management practices is characterized by a significant amount of sub-cooled nucleate boiling (SNB) during the fuel's residence in-core, and the cladding corrosion model is very sensitive to the coolant heat transfer models used to calculate the coolant temperature at the oxide surface. The systematic approach to developing the new corrosion model therefore began with a review and evaluation of several alternative models for the forced convection and SNB coolant heat transfer. The heat transfer literature is not sufficient to determine which of these heat transfer models is most appropriate for PWR fuel rod operating conditions, and the selection of the coolant heat transfer model used in the new cladding corrosion model has been coupled with a statistical analysis of the in-reactor corrosion enhancement factors and their impact on obtaining the best fit to the cladding corrosion data. The in-reactor corrosion enhancement factors considered in this statistical analysis are based on a review of the current literature for PWR cladding corrosion phenomenology and models. Fuel operating condition factors which this literature review indicated could have a significant effect on the cladding corrosion performance were also evaluated in detail in developing the corrosion model. An iterative least squares fitting procedure was used to obtain the model coefficients and select the coolant heat transfer models and in-reactor corrosion enhancement factors. This statistical procedure was completed with an exhaustive analysis of the model

Joule heating and runaway electron acceleration in a solar flare

Science.gov (United States)

Holman, Gordon D.; Kundu, Mukul R.; Kane, Sharad R.

1989-01-01

The hard and soft x ray and microwave emissions from a solar flare (May 14, 1980) were analyzed and interpreted in terms of Joule heating and runaway electron acceleration in one or more current sheets. It is found that all three emissions can be generated with sub-Dreicer electric fields. The soft x ray emitting plasma can only be heated by a single current sheet if the resistivity in the sheet is well above the classical, collisional resistivity of 10(exp 7) K, 10(exp 11)/cu cm plasma. If the hard x ray emission is from thermal electrons, anomalous resistivity or densities exceeding 3 x 10(exp 12)/cu cm are required. If the hard x ray emission is from nonthermal electrons, the emissions can be produced with classical resistivity in the current sheets if the heating rate is approximately 4 times greater than that deduced from the soft x ray data (with a density of 10(exp 10)/cu cm in the soft x ray emitting region), if there are at least 10(exp 4) current sheets, and if the plasma properties in the sheets are characteristic of the superhot plasma observed in some flares by Lin et al., and with Hinotori. Most of the released energy goes directly into bulk heating, rather than accelerated particles.

Behavior of copper corrosion products in water loops of heat-exchange units

International Nuclear Information System (INIS)

Zarembo, V.I.; Kritskii, V.G.; Slobodov, A.A.; Puchkov, L.V.

1989-01-01

This communication is dedicated to an examination of copper corrosion products (CP) in the conditions of real aqueous-chemical regime (ACR) parameters. The deposition of these CP in steam-generating zones (up to 85% of their total amount) stimulate local types of corrosion. The solubility in Cu CP (Cu 2 O, CuO, Cu(OH) 2 )-water (H 2 O)-gas (H 2 , O 2 )-conditioning additives (HCl, KOH) systems was determined by computer modeling according to the minimum Gibbs energy criterion on the basis of selected and matched thermodynamic constants for various chemical forms of copper under standard conditions. As a result of the authors' calculations they obtained the solubilities in water of CuO, Cu 2 O and Cu(OH) 2 when changing the dosage of active gases from 0 to 10 -2 mole/kg of water, of acid or equal to that of saturated vapor of pure water. Thus, they were able to monitor the behavior of copper CP in conditions modeling those of real ACR in operating heat exchange units, including in conditions deviating from the standard

Effect of heat treatment on corrosion behavior of duplex stainless steel in orthodontic applications

Science.gov (United States)

Sabea Hammood, Ali; Faraj Noor, Ahmed; Talib Alkhafagy, Mohammed

2017-12-01

Heat treatment is necessary for duplex stainless steel (DSS) to remove or dissolve intermetallic phases, to remove segregation and to relieve any residual thermal stress in DSS, which may be formed during production processes. In the present study, the corrosion resistance of a DSS in artificial saliva was studied by potentiodynamic measurements. The microstructure was investigated by scanning electron microscopy (SEM),x-ray diffraction (XRD) and Vickers hardness (HV). The properties were tested in as-received and in thermally treated conditions (800-900 °C, 2-8 min). The research aims to evaluate the capability of DSS for orthodontic applications, in order to substitute the austenitic grades. The results indicate that the corrosion resistance is mainly affected by the ferrite/austenite ratio. The best result was obtained with a treatment at 900 °C for 2 min.

Effects of heat input on pitting corrosion in super duplex stainless steel weld metals

Science.gov (United States)

Shin, Yong taek; Shin, Hak soo; Lee, Hae woo

2012-12-01

Due to the difference in reheating effects depending on the heat input of subsequent weld passes, the microstructure of the weld metal varies between acicular type austenite and a mixture of polygonal type and grain boundary mixed austenite. These microstructural changes may affect the corrosion properties of duplex stainless steel welds. This result indicates that the pitting resistance of the weld can be strongly influenced by the morphology of the secondary austenite phase. In particular, the ferrite phase adjacent to the acicular type austenite phase shows a lower Pitting Resistance Equivalent (PRE) value of 25.3, due to its lower chromium and molybdenum contents, whereas the secondary austenite phase maintains a higher PRE value of more than 38. Therefore, it can be inferred that the pitting corrosion is mainly due to the formation of ferrite phase with a much lower PRE value.

Factors Contributing to Corrosion of Steel Pilings in Duluth-Superior Harbor

Science.gov (United States)

2009-11-01

1226 Office of Counsel,Code 1008.3 ADOR/Director NCST E. R. Franchi , 7000 Public Affairs (Unclassified/ Unlimited Only), Code 703o 4...Great Lakes. Accelerated corrosion of CS pilings in estua- rine and marine harbors is a global phenomenon.9 The term "accelerated low water corrosion

Corrosion of nickel-base heat resistant alloys in simulated VHTR coolant helium at very high temperatures

International Nuclear Information System (INIS)

Shindo, Masami; Kondo, Tatsuo

1976-01-01

A comparative evaluation was made on three commercial nickel-base heat resistant alloys exposed to helium-base atmosphere at 1000 0 C, which contained several impurities in simulating the helium cooled very high temperature nuclear reactor (VHTR) environment. The choice of alloys was made so that the effect of elements commonly found in commercial alloys were typically examined. The corrosion in helium at 1000 0 C was characterized by the sharp selection of thermodynamically unstable elements in the oxidizing process and the resultant intergranular penetration and internal oxidation. Ni-Cr-Mo-W type solution hardened alloy such as Hastelloy-X showed comparatively good resistance. The alloy containing Al and Ti such as Inconel-617 suffered adverse effect in contrast to its good resistance to air oxidation. The alloy nominally composed only of noble elements, Ni, Fe and Mo, such as Hastelloy-B showed least apparent corrosion, while suffered internal oxidation due to small amount of active impurities commonly existing in commercial heats. The results were discussed in terms of selection and improvement of alloys for uses in VHTR and the similar systems. (auth.)

Microencapsulation of Corrosion Indicators for Smart Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.; Calle, Luz M.; Hanna,Joshua S.; Rawlins, James W.

2011-01-01

A multifunctional smart coating for the autonomous detection, indication, and control of corrosion is been developed based on microencapsulation technology. This paper summarizes the development, optimization, and testing of microcapsules specifically designed for early detection and indication of corrosion when incorporated into a smart coating. Results from experiments designed to test the ability of the microcapsules to detect and indicate corrosion, when blended into several paint systems, show that these experimental coatings generate a color change, indicative of spot specific corrosion events, that can be observed with the naked eye within hours rather than the hundreds of hours or months typical of the standard accelerated corrosion test protocols.. Key words: smart coating, corrosion detection, microencapsulation, microcapsule, pH-sensitive microcapsule, corrosion indicator, corrosion sensing paint

Analysis and countermeasures for the corrosion on the shaft of seawater pump

International Nuclear Information System (INIS)

Lu Hongtao; Chen Haiming

2010-01-01

The corrosion resistance of the shaft material-3Cr13 was studied through immersion test and electrochemistry test. The results indicated that 3Cr13 and the chromium plating on the shaft had poor resistance against local corrosion in seawater. And the free corrosion potential of 3Cr13 in seawater was lower than other components of the pump, this could accelerate the corrosion rate of the shaft due to galvanic corrosion. A comprehensive analysis showed that the root cause of the corrosion on the No.4 shaft was that 3Cr13 had poor resistance against local corrosion in seawater. Because of the exist of fit-up gap, galvanic corrosion effect and corrosive wear caused by sand, crevice corrosion, galvanic corrosion and wear occurred. All of these accelerated the corrosion rate of the shaft and finally caused its failure. It is suggested that the sealant should be improved and the current material 3Cr13 should be replaced by a kind of materials with better corrosion resistance. (authors)

Evaluation of the flow-accelerated corrosion downstream of an orifice. 1. Measurements and numerical analysis of flow field

International Nuclear Information System (INIS)

Utanohara, Yoichi; Nagaya, Yukinori; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), an orifice flow was measured and calculated. The diameter of pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity in a water loop was set at 2.41 m/s. Flow field was measured by laser Doppler velocimetry (LDV) and particle image velocimetry (PIV), and compared with a calculation for the same flow conditions. Measurements of wall shear stress downstream of the orifice was also planed. The calculated velocity distribution of standard k-□ agreed qualitatively with PIV data and quantitatively with LDV data. Instantaneous flow field measured by PIV showed vortices around the jet from the orifice and some of them reached near the pipe wall. (author)

Corrosion of Zircaloy-clad fuel rods in high-temperature PWRs: Measurement of waterside corrosion in North Anna Unit 1

International Nuclear Information System (INIS)

Balfour, M.G.; Kilp, G.R.; Comstock, R.J.; McAtee, K.R.; Thornburg, D.R.

1992-03-01

Twenty-four peripheral rods and two interior rods from North Anna Unit 1, End-of-Cycle 7, were measured at poolside for waterside corrosion on four-cycle Region 6 assemblies F35 and F66, with rod average burnups of 60 GWD/MTU. Similar measurements were obtained on 24 two-cycle fuel rods from Region 8A assemblies H02 and H10 with average burnups of about 40 GWD/MTU. The Region 6 peripheral rods had been corrosion measured previously after three cycles, at 45 GWD/MTU average burnup. The four-cycle Region 6 fuel rods showed high corrosion, compared to only intermediate corrosion level after three cycles. The accelerated corrosion rate in the fourth cycle was accompanied by extensive laminar cracking and spalling of the oxide film in the thickest regions. The peak corrosion of the two-cycle region 8A rods was 32 μm to 53 μm, with some isolated incipient oxide spalling. In conjunction with the in-reactor corrosion measurements, extensive characterization tests plus long-term autoclave corrosion tests were performed on archive samples of the three major tubing lots represented in the North Anna measurements. The autoclave tests generally showed the same ordering of corrosion by tubing lot as in the reactor; the chief difference between the archive tubing samples was a lower tin content (1.38 percent) for the lot with the lowest corrosion rate compared with a higher tin content (1.58) for the lot with the highest corrosion rate. There was no indication in the autoclave tests of an accelerated rate of corrosion as observed in the reactor

Study on Characteristics of Corrosion Fatigue Crack Propagation for Austenitic Stainless Steel

International Nuclear Information System (INIS)

Lim, Uh Joh; Kim, Bu Ahn

1988-01-01

The characteristics of the corrosion fatigue cracking of both TIG weld heat affected zone and base metal for austenitic stainless steel were investigated under the environments of various specific resistance and the air. The corrosion fatigue crack initiation sensitivity was quantitatively investigated for SUS 304 weldments in the various specific resistances. Also, the characteristics of corrosion fatigue cracking for the weldments were investigated from mechanical, electrochemical, and microstructural point of view. Main results obtained are as follows: (1) The corrosion fatigue crack initiation sensitivity on the base metal and weld hea affected zone increases as the specific resistance of corrosion environment decreases, and the sensitivity of the weld heat affected zone appears increasing more than that of the base metal. (2) The corrosion potentials of various specific resistances are almost constant in initial corrosion fatigue cracking, but the corrosion potential becomes less noble promptly with the corrosion fatigue crack growth as the specific resistances decrease. (3) The corrosion fatigue crack growth of the weld heat affected zone rapid than that of the base metal, because of the softening and the less noble potential caused by welding heat cycle

The effects of corrosion conditions and cold work on the nodular corrosion of zircaloy-4

International Nuclear Information System (INIS)

You, Gil Sung

1992-02-01

The nodular corrosion of Zircaloy-4 was investigated on the effects of corrosion conditions and cold work. Variation of steam pressures, heat-up environments and prefilms were considered and cold work effects were also studied. The corrosion rate of Zircaloy-4 was dependent on pressure between 1 and 100 atm and it followed the cubic law as W=16.85 x P 0.31 for plate specimens and W=12.69 x P 0.27 for tube specimens, where W is weight gain (mg/dm 2 ) and P is the steam pressure (atm). The environment variation in autoclave during heat-up period did not affect the early stage of nodular corrosion. The prefilm, which was formed at 500 .deg. C under 1 atm steam for 4 hours, restrained the formation of the initial small nodules. The oxide film formed under 1 atm steam showed no difference of electrical resistivity from the oxides formed under 100 atm steam pressure. Cold work specimens showed the higher resistivity against nodular corrosion than as-received specimens. The corrosion resistance arising from cold work seems to be due to the texture changes by the cold work. The results showed that cold work can affect the later stage of uniform corrosion and the early stage of nodular corrosion, namely, the nodule initiation stage

Effect of heat treatment on the corrosion behaviour of Al-Zn alloys in seawater

International Nuclear Information System (INIS)

Siti Radiah Mohd Kamarudin; Muhamad Daud; Nur Ubaidah Saidin; Zaifol Samsu

2010-01-01

A study has been carried out to investigate the effect of heat treatment on the corrosion behaviour of Al-Zn alloys in seawater environment. The microstructure, potential and current capacity of the samples were studied. Open circuit potential (OCP) of 96 hours was measured against saturated calomel electrode (SCE) and estimating current capacity of the alloys were calculated by using protective current generated from the capacity test. For the microstructure study, optical microscope is used to examine the surface morphology before and after test. The results show that the heat treated samples of 2 hours at 550 degree Celsius and variation in alloys composition affected the values of alloys OCP, current capacity and microstructure. (author)

Flow and mass transfer downstream of an orifice under flow accelerated corrosion conditions

International Nuclear Information System (INIS)

Ahmed, Wael H.; Bello, Mufatiu M.; El Nakla, Meamer; Al Sarkhi, Abdelsalam

2012-01-01

Highlights: ► Mass transfer downstream of orifices was numerically and experimentally investigated. ► The surface wear pattern is measured and used to validate the present numerical results. ► The maximum mass transfer coefficient found to occur at approximately 2–3 pipe diameters downstream of the orifice. ► The FAC wear rates were correlated with the turbulence kinetic energy and wall mass transfer in terms of Sherwood number. ► The current study offered very useful information for FAC engineers for better preparation of nuclear plant inspection scope. - Abstract: Local flow parameters play an important role in characterizing flow accelerated corrosion (FAC) downstream of sudden area change in power plant piping systems. Accurate prediction of the highest FAC wear rate locations enables the mitigation of sudden and catastrophic failures, and the improvement of the plant capacity factor. The objective of the present study is to evaluate the effect of the local flow and mass transfer parameters on flow accelerated corrosion downstream of an orifice. In the present study, orifice to pipe diameter ratios of 0.25, 0.5 and 0.74 were investigated numerically by solving the continuity and momentum equations at Reynolds number of Re = 20,000. Laboratory experiments, using test sections made of hydrocal (CaSO 4 ·½H 2 O) were carried out in order to determine the surface wear pattern and validate the present numerical results. The numerical results were compared to the plants data as well as to the present experiments. The maximum mass transfer coefficient found to occur at approximately 2–3 pipe diameters downstream of the orifice. This location was also found to correspond to the location of elevated turbulent kinetic energy generated within the flow separation vortices downstream of the orifice. The FAC wear rates were correlated with the turbulence kinetic energy and wall mass transfer in terms of Sherwood number. The current study found to offer very

Preliminary Design of the Liquid Lead Corrosion Test Loop

International Nuclear Information System (INIS)

Cho, Chung Ho; Cha, Jae Eun; Cho, Choon Ho; Song, Tae Yung; Kim, Hee Reyoung

2005-01-01

Recently, Lead-Bismuth Eutectic (LBE) or Lead has newly attracted considerable attraction as a coolant to get the more inherent safety. Above all, LBE is preferred as the coolant and target material for an Accelerator-Driven System (ADS) due to its high production rate of neutrons, effective heat removal, and good radiation damage properties. But, the LBE or Lead as a coolant has a challenging problem that the LBE or Lead is more corrosive to the construction materials and fuel cladding material than the sodium because the solubility of Ni, Cr and Fe is high. After all, the LBE or Lead corrosion has been considered as an important design limit factor of ADS and Liquid Metal cooled Fast Reactors (LMFR). The Korea Atomic Energy Research Institute (KAERI) has been developing an ADS called HYPER. HYPER is designed to transmute Transuranics (TRU), Tc-99 and I-129 coming from Pressurized Water Reactors (PWRs) and uses an LBE as a coolant and target material. Also, an experimental apparatuses for the compatibility of fuel cladding and structural material with the LBE or Lead are being under the construction or design. The main objective of the present paper is introduction of Lead corrosion test loop which will be built the upside of the LBE corrosion test loop by the end of October of 2005

Selenide isotope generator for the Galileo Mission. Axially-grooved heat pipe: accelerated life test results

International Nuclear Information System (INIS)

1979-08-01

The results through SIG/Galileo contract close-out of accelerated life testing performed from June 1978 to June 1979 on axially-grooved, copper/water heat pipes are presented. The primary objective of the test was to determine the expected lifetime of axially-grooved copper/water heat pipes. The heat pipe failure rate, due to either a leak or a build-up of non-condensible gas, was determined. The secondary objective of the test was to determine the effects of time and temperature on the thermal performance parameters relevant to long-term (> 50,000 h) operation on a space power generator. The results showed that the gas generation rate appears to be constant with time after an initial sharp rise although there are indications that it drops to approximately zero beyond approx. 2000 h. During the life test, the following pipe-hours were accumulated: 159,000 at 125 0 C, 54,000 at 165 0 C, 48,000 at 185 0 C, and 8500 at 225 0 C. Heated hours per pipe ranged from 1000 to 7500 with an average of 4720. Applying calculated acceleration factors yields the equivalent of 930,000 pipe-h at 125 0 C. Including the accelerated hours on vendor tested pipes raises this number to 1,430,000 pipe-hours at 125 0 C. It was concluded that, for a heat pipe temperature of 125 0 C and a mission time of 50,000 h, the demonstrated heat pipe reliability is between 80% (based on 159,000 actual pipe-h at 125 0 C) and 98% (based on 1,430,000 accelerated pipe-h at 125 0 C). Measurements indicate some degradation of heat transfer with time, but no detectable degradation of heat transport

Stress corrosion cracking evaluation of precipitation-hardening stainless steel

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1970-01-01

Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

Corrosion behavior of Nb-based and Mo-based super heat-resisting alloys in liquid Li

International Nuclear Information System (INIS)

Saito, J.; Kano, S.; Morinaga, M.

1998-07-01

Research on structural materials which will be utilized even in the severe environment of high-temperature liquid alkali metals has been promoted in order to develop the frontiers of materials techniques. The super-heat resisting alloys which are based on refractory metals, Nb and Mo, are aimed as promising materials used in such an environment. The corrosion resistance in liquid Li and the mechanical properties such as creep and tensile strengths at high temperatures are important for these structural materials. On the basis of many experiments and analyses of these properties at 1473 K, the material design of Nb-based and Mo-based alloys has been carried out successfully. In this report, all the previous experimental results of corrosion tests in liquid Li were summarized systematically for Nb-based and Mo-based alloys. The corrosion mechanism was proposed on the basis of a series of analyses, in particular, focussing on the deposition mechanism of corrosion products on the surface and also on the initiation and growth mechanism of cracks on the corroded surface of Nb-based alloys. The principal results are as follows. (1) For the deposition mechanism, a reaction took place first between dissolved metallic elements and nitrogen which existed as an impurity in liquid Li and then corrosion products (nitrides) precipitated on the metal surface. Subsequently, another reaction took place between dissolved metallic elements in liquid Li, and corrosion products (intermetallic compounds) precipitated on the metal surface. The composition of deposited corrosion products could be predicted on the basis of the deposition mechanism. (2) For the crack initiation mechanism, the chemical potential diagrams were utilized in order to understand the formation of Li-M-O ternary oxides which caused cracks to be formed on the corroded surface. Consequently, it was evident that not only the concentration of the dissolved oxygen in the alloy but also the concentration of Li which

Influence of heat input in electron beam process on microstructure and properties of duplex stainless steel welded interface

Science.gov (United States)

Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Lv, Xiaoqing; Zhang, Jianyang

2018-03-01

The influence of heat input in electron beam (EB) process on microstructure, mechanical properties, and pitting corrosion resistance of duplex stainless steel (DSS) welded interface was investigated. The rapid cooling in EB welding resulted in insufficient austenite formation. The austenite mainly consisted of grain boundary austenite and intragranular austenite, and there was abundant Cr2N precipitation in the ferrite. The Ni, Mo, and Si segregation indicated that the dendritic solidification was primarily ferrite in the weld. The weld exhibited higher hardness, lower toughness, and poorer pitting corrosion resistance than the base metal. The impact fractures of the welds were dominated by the transgranular cleavage failure of the ferrite. The ferrite was selectively attacked because of its lower pitting resistance equivalent number than that of austenite. The Cr2N precipitation accelerated the pitting corrosion. In summary, the optimised heat input slightly increased the austenite content, reduced the segregation degree and ferrite texture intensity, decreased the hardness, and improved the toughness and pitting corrosion resistance. However, the effects were limited. Furthermore, optimising the heat input could not suppress the Cr2N precipitation. Taking into full consideration the microstructure and properties, a heat input of 0.46 kJ/mm is recommended for the EB welding of DSS.

Failure Modes in Concrete Repair Systems due to Ongoing Corrosion

NARCIS (Netherlands)

Lukovic, M.; Šavija, B.; Ye, G.; Schlangen, H.E.J.G.; van Breugel, K.

2017-01-01

Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. It can result in cracking and spalling of the concrete cover. After the damaged cover is repaired, reinforcement corrosion might continue and even accelerate. While the development of the corrosion

System for measuring the effect of fouling and corrosion on heat transfer under simulated OTEC conditions. [HTAU and LABTTF codes

Energy Technology Data Exchange (ETDEWEB)

Fetkovich, J.G.

1976-12-01

A complete system designed to measure, with high precision, changes in heat transfer rates due to fouling and corrosion of simulated heat exchanger tubes, at sea and under OTEC conditions is described. All aspects of the system are described in detail, including theory, mechanical design, electronics design, assembly procedures, test and calibration, operating procedures, laboratory results, field results, and data analysis programs.

Corrosion performance of 7075 alloy under laser heat treatment

Science.gov (United States)

Liu, Tong; Su, Ruiming; Qu, Yingdong; Li, Rongde

2018-05-01

Microstructure, exfoliation corrosion (EXCO), intergranular corrosion (IGC) and potentidynamic polarization test of the 7075 aluminum alloy after retrogression and re-aging (RRA) treatment, and laser retrogression and re-aging (LRRA), respectively, were studied by using scanning electron microscope, and transmission electron microscope (TEM). The results show that after pre-aging, laser treatment (650 W, 2 mm s‑1) and re-aging a lot of matrix precipitates of alloy were precipitated again. The semi-continuous grain boundary precipitates and the wider precipitate-free zones (PFZ) improve the corrosion resistance of the alloy. The corrosion properties of the alloy after LRRA (650 W, 2 mm s‑1) treatment are better than that after RRA treatment.

Experimental study on dew point corrosion characteristics of the heating surface in a 65 t/h biomass-fired circulating fluidized bed boiler

International Nuclear Information System (INIS)

Wang, Yungang; Ma, Haidong; Liang, Zhiyuan; Chen, Heng; Zhao, Qinxin; Jin, Xin

2016-01-01

Highlights: • Dew point corrosion and ash deposit tests in a biomass-fired boiler were performed. • The XRD, XRF and SEM methods were used to analyze corrosion samples. • The deposits were made up of ash deposit layer, coupling layer and corrosion layer. • The metal matrix simultaneously confronted chlorine corrosion and oxygen corrosion. - Abstract: The dew point corrosion characteristics of the heating surface in a 65 t/h biomass-fired circulating fluidized bed (CFB) boiler were experimentally studied. The cross-sectional morphology and composition of the ash deposition were analyzed by scanning electron microscope (SEM), X-ray diffraction (XRD) and X-ray fluorescence spectrum (XRF), respectively. The results showed that the test tube surface was covered by ash deposit layer, coupling layer and corrosion layer. The ash deposit layer and the coupling layer were prone to spall off together. The coupling layer consists of partial ash and corrosion products. The corrosion layer was mainly composed of chlorides (FeCl_3, FeCl_2, and FeOCl) and oxides (FeOOH, Fe_2O_3). With the increase of the tube wall temperature, the corrosion depth decreased dramatically and the dew point corrosion was alleviated efficiently. The metal matrix simultaneously suffered from chlorine corrosion and oxygen corrosion. As the tube wall temperature was above water dew point, the main corrosion mode was oxygen corrosion. As the tube wall temperature was below water dew point, the main corrosion mode was chlorine corrosion.

Heating and acceleration of solar wind ions by turbulent wave spectrum in inhomogeneous expanding plasma

Energy Technology Data Exchange (ETDEWEB)

Ofman, Leon, E-mail: Leon.Ofman@nasa.gov [Department of Physics, The Catholic University of America, Washington, DC (United States); NASA Goddard Space Flight Center, Greenbelt, MD (United States); Visiting, Department of Geosciences, Tel Aviv University, Tel Aviv (Israel); Ozak, Nataly [Centre for mathematical Plasma Astrophysics, KU Leuven, Celestijnenlaan 200B, 3001 Leuven (Belgium); Viñas, Adolfo F. [NASA Goddard Space Flight Center, Greenbelt, MD (United States)

2016-03-25

Near the Sun (< 10R{sub s}) the acceleration, heating, and propagation of the solar wind are likely affected by the background inhomogeneities of the magnetized plasma. The heating and the acceleration of the solar wind ions by turbulent wave spectrum in inhomogeneous plasma is studied using a 2.5D hybrid model. The hybrid model describes the kinetics of the ions, while the electrons are modeled as massless neutralizing fluid in an expanding box approach. Turbulent magnetic fluctuations dominated by power-law frequency spectra, which are evident from in-situ as well as remote sensing measurements, are used in our models. The effects of background density inhomogeneity across the magnetic field on the resonant ion heating are studied. The effect of super-Alfvénic ion drift on the ion heating is investigated. It is found that the turbulent wave spectrum of initially parallel propagating waves cascades to oblique modes, and leads to enhanced resonant ion heating due to the inhomogeneity. The acceleration of the solar wind ions is achieved by the parametric instability of large amplitude waves in the spectrum, and is also affected by the inhomogeneity. The results of the study provide the ion temperature anisotropy and drift velocity temporal evolution due to relaxation of the instability. The non-Maxwellian velocity distribution functions (VDFs) of the ions are modeled in the inhomogeneous solar wind plasma in the acceleration region close to the Sun.

Parametric studies for stress corrosion in Type 304 stainless steel pipe

International Nuclear Information System (INIS)

Horn, R.M.

1984-01-01

Stress corrosion tests were conducted in the General Electric Pipe Test Laboratory using 4-inch diameter welded pipe to evaluate the role of stress, oxygen level, cyclic loading rate, temperature, and material composition on the intergranular stress corrosion cracking (IGSCC) behavior of welded Type-304 stainless steel in high temperature, high purity water. The role of applied stress was evaluated in environments containing either 0.2 ppm or 8 ppm oxygen. The tests established that applied stress is the dominant variable among those studied. An increase in applied axial stress from 116 MPa (16.9 ksi) to 254 MPa (36.9 ksi) produced up to a 30 old decrease in lifetime. The change in oxygen level from 0.2 to 8 ppm produced up to a factor of four decrease in lifetime. The role of cyclic loading rate, investigated with only limited tests, was found to accelerate failure at high applied stresses. Finally one test was conducted at 232 0 C with no effect on pipe lifetime. The effects of the above parameters were defined using one heat of material. To compare the results with that of other susceptible heats, additional tests were conducted using material taken from an archive heat that had cracked in the field and from a second heat with lower carbon content that had not cracked in the field. The archive heat exhibited lifetimes that were consistent with the other test results. The low carbon material did not fail demonstrating its much reduced cracking tendency

46 CFR 54.25-5 - Corrosion allowance.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Corrosion allowance. 54.25-5 Section 54.25-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-5 Corrosion allowance. The corrosion allowance...

Nodular Corrosion Characteristics of Zirconium Alloys

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyun Gil; Jeong, Y. H.; Park, S. Y.; Lee, D. J

2003-01-15

This study was reported the effect of the nodular corrosion on the nuclear reactor environmental along with metallurgical influence, also suggested experimental scheme related to evaluate nodular corrosion characteristics of Zr-1 Nb alloy. Remedial strategies against the nodular corrosion should firstly develop plan to assess the effect of the water quality condition (Oxygen, Hydrogen) as well as the boiling on the nodular corrosion, secondarily establish plan to control heat treatment process to keep a good resistance on nodular corrosion in Zr-1Nb alloy as former western reactor did.

A mathematical model for localized corrosion in steam generator crevices under heat transfer conditions

International Nuclear Information System (INIS)

Engelhardt, G.; Urquidi-Macdonald, M.; Sikora, J.; Macdonald, D.D.

1995-01-01

A predictive and self-consistent mathematical model has been developed to describe the localized corrosion in steam generators. The model recognizes that the internal and external environment are coupled by the need to conserve charge in the system. Thus, solution of Laplace's equation for the external environment (outside the crevice) provides the boundary condition for the electric potential at the crevice mouth, which is needed for solving the system of mass transfer equations for the internal environment (inside the crevice). Mass transfer by diffusion, ion migration, and convection was considered. Heat and momentum transfer equations are solved simultaneously, with the mass balance equation for each species and the condition of electroneutrality inside the cavity being considered. The model takes into account the porosity and tortuosity in the corrosion product deposit in the crevice. The homogeneous chemical reactions (hydrolysis of the products of the anodic reaction and the autoprotolysis of water) are included in the model. The model, in this preliminary form predicts the solution chemistry, potential drop, and temperature distribution inside the crevice. An order of magnitude estimate of the crevice corrosion rate also obtained. At this point, the model predicts only the steady state solution, but it is recognized that a steady state may not exist under normal conditions

Assessment of CANDU feeders subject to flow accelerated corrosion

Energy Technology Data Exchange (ETDEWEB)

Iyer, S. [Atomic Energy of Canada Ltd., Mississauga, Ontario (Canada); Slade, J.P. [New Brunswick Power, Point Lepreau Generating Station, Lepreau, New Brunswick (Canada)

2003-07-01

'Full Text:' Inspections of CANDU feeders have indicated greater than expected wall thinning of outlet feeders. This wall thinning is attributed to Flow-Accelerated Corrosion (FAC). The rate of wall loss due to FAC is highest in the close radius bends near the end fitting. The minimum allowed thickness for a feeder pipes is based on design pressure during the design stage. Extended operation of the thinned feeders beyond their design basis, i.e., operation of feeders with thickness below design pressure based minimum thickness has economic benefits for the utilities. In such cases, it is important to establish the remaining life and evaluate the adequacy of the components for safe operation. ASME Code Case N-597 provides the guidelines for acceptance for continued service of Classes 2 and 3 piping components experiencing wall thinning during operation. However, for Class 1 systems, the Code Case recommends that the owner develop the methodology and criteria for the assessment of wall thinning. Therefore, under the CANDU Owner's Group's (COG) Feeder Integrity Joint Program (FIJP), the 'Fitness for Service Guidelines (FFSG) for Feeders Affected by Wall Thinning in Operating CANDU Reactors' was developed and subsequently conditionally approved by CNSC. This paper illustrates the underlying concepts in the FFSG methodology and its benefits to utilities. Specific examples of the application and benefits of the FFSG at Point Lepreau G.S. are described in this paper. The assessment of feeders is based on the requirements of the construction Code (Section III of the ASME Boiler and Pressure Vessel Code): The following points briefly describe the assessment methodology. Satisfying the requirements of NB-3650 for design and service loadings are sufficient for continued service and extended life if the predicted minimum wall thickness of the component is greater than or equal to 90% of the pressure based thickness calculated as per NB-3641. The B

Corrosion evaluation of heat recovery steam generator superheater tube in two methods of testing: Tafel polarization and electrochemical impedance spectroscopy (EIS)

Science.gov (United States)

Santoso, Rio Pudjidarma; Riastuti, Rini

2018-05-01

The purpose of this research is to evaluate the corrosion process which occurs on the water side of Heat Recovery Steam Generator (HRSG) superheater tube. The tube was 13CrMo44 and divided into 3 types of specimen: new tube, used tube (with oxide layer on surface), cleaned-used tube (without oxide layer on surface). The evaluation of corrosion parameters wasperformed using deaerated ultra-high purity water (boiler feed water) in two methods of testing: Tafel polarization and Electrochemical Impedance Spectroscopy (EIS). Tafel polarization was excellent as its capability to show the value of corrosion current and the corrosion rate explicitly, on the other hand, EIS was excellent as its capability to explain for corrosion mechanism on metal interface in detail. Both methods showed that the increase of electrolyte temperature from 25°C to 55°C would increase the corrosion rate with the mechanism of decreasing polarization resistance due to thinning out the passive film thickness and enlarge the area of reduction reaction of cathode. Magnetite oxide scale which is laid on the surface of used tube specimen shows protective nature to reduce the corrosion rate, and clear up this oxide would increase the corrosion rate back as new tube.

Tests on dynamic corrosion by water. Influence of the passage of a heat flux on the corrosion kinetics. pH measurement in water at high temperature; Essais de corrosion dynamique par l'eau. Influence du passage d'un flux thermique sur la cinetique de corrosion. Mesure du pH dans l'eau a haute temperature

Energy Technology Data Exchange (ETDEWEB)

Coriou, H; Grall, L; Hure, J; Saint-James, R [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires; Berthod, [Societe Grenobloise d' Etudes et d' Applications Hydrauliques, 38 (France); peintre, Le [Centre National de la Recherche Scientifique (CNRS), 38 - Grenoble (France)

1958-07-01

The passage of a heat flux through the surface of a metal placed in a corrosive medium influences the rate of corrosion, these being higher than under adiabatic conditions. The apparatus developed for corrosion tests is described, it is possible to obtain with this equipment: 1) Heat fluxes greater than 200 W/cm{sup 2}, across aluminium canning, which is cooled by water (temperature 50 deg. C), circulating with flow rates of the order of 5 to 6 m/s. 2) Heat fluxes which can go up to 150 W/cm{sup 2}, across canning of zircaloy or stainless steel. The cooling fluid is pressurized water at a temperature around 280 deg. C, the flow-rate of circulation reaching 6 m/s. The results obtained on aluminium canning are studied from the viewpoint of corrosion, paying particular attention to cavitation phenomena which can cause serious damage in certain special circumstances. After developing a glass electrode system capable of supporting high pressures, the authors have investigated materials capable of functioning as a hydrogen electrode and of resisting satisfactorily corrosion by water at 200 deg. C. Various possibilities have been examined: electrodes of special glasses, quartz, metals, with a membrane etc... The results of the various tests and the practical limits of utilisation are given. (author)Fren. [French] Le passage d'un flux thermique a travers la surface d'un metal place dans un milieu corrosif influence les vitesses de corrosion, celles-ci etant plus elevees que dans des conditions adiabatiques. On decrit les appareils mis au point, pour essais de corrosion. Ils permettent d'obtenir: 1) A travers des gaine aluminium des flux thermiques depassant 200 W /cm{sup 2}. Les gaines sont refroidies par l'eau (temperature 50 deg. C), circulant a des vitesses de l'ordre de 5 a 6 m/s. 2) A travers des gaines en zircaloy ou acier inoxydable des flux thermiques pouvant s'elever a 150 W/cm{sup 2}. Le fluide de refroidissement est de l'eau sous pression a une temperature

Contradictory effect of chromate inhibitor on corrosive wear of aluminium alloy

International Nuclear Information System (INIS)

Pokhmurskii, V.I.; Zin, I.M.; Vynar, V.A.; Bily, L.M.

2011-01-01

Research highlights: → Corrosive wear of aluminium alloy in inhibited artificial acid rain was studied. → Tribometer with linear reciprocating ball-on-flat geometry was used.→ Corrosion potential, polarization current and friction coefficient were measured. → Chromate decreases corrosion of aluminium alloy under wear conditions. → Chromate in general accelerates corrosive wear of the alloy in acid rain. - Abstract: The corrosive wear of D16T aluminium alloy in artificial acid rain was studied. A special tribometer with the linear reciprocating ball-on-flat geometry was used. The setup allows to measure simultaneously an open circuit potential, to carry out potentiostatic and potentiodynamic polarization studies of the alloy corrosion and to record the friction coefficient. It was established that the addition of strontium chromate inhibitor to the working environment decreases an electrochemical corrosion of the aluminium alloy under wear conditions, but in general accelerates its destruction due to insufficient wear resistance of a formed surface film.

Development of on-line monitoring system for flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, N.Y.; Lee, S.G.; Hwang, I.S.; Kim, J.T.; Luk, V.K.

2005-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover wide area in the on-line application. We suggested integrated approach to monitor the FAC-susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible, and that cover wide area, since we don't know where the FAC occurs. For this purpose, we introduced wearing rate model, which concentrates on the electrochemical parameters. By the model, we can predict the wearing rate and then can compare the testing result. After we identified feasibility by analytical way, we developed electrochemical sensors for high temperature application, and introduced mechanical monitoring system, which is still under development. To support the validation of the monitored results, we adopted high temperature UT, which shows good resolution in the testing environment. By this way, all the monitored results can be compared in terms of thickness. Validation test shows the feasibility of sensors. To support direct thickness measurement for wide-area, Direct Current Potential Drop method will be researched to integrate to the developed framework. (authors)

Effects of climate and corrosion on concrete behaviour

Science.gov (United States)

Ismail, Mohammad; Egba, Ernest Ituma

2017-11-01

Corrosion of steel is a damaging agent that reduces the functional and structural responsibilities of reinforced concrete structures. Accordingly, reinforced concrete members in the environments that are prone to concrete carbonation or chloride attack coupled with high temperature and relative humidity suffer from accelerated corrosion of reinforcing material. Also, literature proves that climate influences corrosion of concrete, and suggests investigation of impact of corrosion on concrete based on climate zone. Therefore, this paper presents the effects of climate and corrosion on concrete behavior, using bond strength of concrete as a case study. Concrete specimens were prepared form concrete mix that was infested with 3.5 kgm-3 of sodium chloride to accelerate corrosion. The specimens were cured sodium chloride solution 3.5% by weight of water for 28 days before placing them in the exposure conditions. Pull-out tests were conducted at time intervals for one year to measure the impact of exposure condition and corrosion on bond strength of concrete. The results show reduction of bond strength of concrete by 32%, 28% and 8% after one year of subjection of the specimens to the unsheltered natural climate, sheltered natural climate, and laboratory ambient environment respectively. The findings indicate that the climate influences corrosion, which reduces the interlocking bond between the reinforcing bar and the adjacent concrete.

Electrochemical corrosion of Zircaloy-2 under PWR water chemistry but at room temperature

International Nuclear Information System (INIS)

Waheed, Abdel-Aziz Fahmy; Kandil, Abdel-Hakim Taha; Hamed, Hani M.

2016-01-01

Highlights: • There is no simple relation between the corrosion rate and LiOH concentration. • At low concentration, 100 ppm Li, an increase of the rate is due to the pH impact. • LiOH in concentrated solution led to accelerated corrosion by pH effect and porosity. • Boron abates the lithium effect by pH neutralizing and participation in the corrosion. - Abstract: Electrochemical corrosion of Zircaloy-2 was tested at room temperature in lithium hydroxide (LiOH) concentrations that ranged from 2.2 to 7000 ppm and boric acid (H 3 BO 3 ) concentrations that ranged from 50 to 4000 ppm. Following the corrosion experiments, the oxide films of specimens were examined by SEM to examine the oxide existence. LiOH concentrations as high as 1 M (7000-ppm lithium) can lead to significantly increased electrochemical corrosion rate. It is suggested that the accelerated corrosion in concentrated solution is caused by the synergetic effect of LiOH, pH and porosity generation. In solutions containing 100 ppm of lithium, the presence of boron had an ameliorating effect on the corrosion rates of Zircaloy-2. Similar to acceleration of corrosion by lithium, the inhibition by boron is due to a combined effect of pH neutralizing and its participation in the corrosion process.

Electron Heating and Acceleration in a Reconnecting Magnetotail

Science.gov (United States)

El-Alaoui, M.; Zhou, M.; Lapenta, G.; Berchem, J.; Richard, R. L.; Schriver, D.; Walker, R. J.

2017-12-01

Electron heating and acceleration in the magnetotail have been investigated intensively. A major site for this process is the reconnection region. However, where and how the electrons are accelerated in a realistic three-dimensional X-line geometry is not fully understood. In this study, we employed a three-dimensional implicit particle-in-cell (iPIC3D) simulation and large-scale kinetic (LSK) simulation to address these problems. We modeled a magnetotail reconnection event observed by THEMIS in an iPIC3D simulation with initial and boundary conditions given by a global magnetohydrodynamic (MHD) simulation of Earth's magnetosphere. The iPIC3D simulation system includes the region of fast outflow emanating from the reconnection site that drives dipolarization fronts. We found that current sheet electrons exhibit elongated (cigar-shaped) velocity distributions with a higher parallel temperature. Using LSK we then followed millions of test electrons using the electromagnetic fields from iPIC3D. We found that magnetotail reconnection can generate power law spectra around the near-Earth X-line. A significant number of electrons with energies higher than 50 keV are produced. We identified several acceleration mechanisms at different locations that were responsible for energizing these electrons: non-adiabatic cross-tail drift, betatron and Fermi acceleration. Relative contributions to the energy gain of these high energy electrons from the different mechanisms will be discussed.

Effect of an Intermediate Heat-treatment on a Change of the Corrosion Resistance and Hardness of a HANA-4 Outer Strip

International Nuclear Information System (INIS)

Lee, Myung Ho; Jung, Yang Il; Park, Sang Yoon; Choi, Byoung Kwon; Park, Jeong Yong; Jeong, Yong Hwan; Eom, Kyong Bo; Park, Nam Gyu; Lim, Yoon Soo

2008-01-01

KAERI (Korea Atomic Energy Research Institute) in collaboration with KNF (Korea Nuclear Fuel) undertook some researches on the applicability of HANA-4 and HANA-6 alloys for the spacer grid for a PWR (Pressurized Water Reactor) nuclear fuel. As a part of the research, KAERI studied the effect of the final heat-treatment on the mechanical and corrosion properties of a HANA-4 inner strip. The strip was manufactured with a sheet which had been intermediately heat-treated at about 580 .deg. C for 2.5-4 hours after each cold rolling before being processed into the final strip product. It was mentioned that the process with the intermediate heat treatment needed reviewing to establish an improved manufacturing process for the cold rolling. So, this work tried to check the effect of an intermediate heat-treatment on the properties of a HANA-4 strip using a specimen that was taken from a second hot rolled material before a cold-rolling. The manufacturing processes, with three different kinds of annealings, were introduced to investigate the applicable intermediate heat-treatment process. After all the cold-rolling processes, the Vickers hardness was measured for the final annealed specimens and 60 days of corrosion tests were carried out to check on the effect of the intermediate heat-treatment. Finally, an appropriate intermediate heat-treatment was proposed to improve the manufacturability of the HANA-4 strip

Corrosion behavior of stainless steel and zirconium in nitric acid containing highly oxidizing species

International Nuclear Information System (INIS)

Mayuzumi, Masami; Fujita, Tomonari

1994-01-01

Corrosion behavior of 304ELC, 310Nb stainless steels and Zirconium was investigated in the simulated dissolver solution of a reprocessing plant to obtain fundamental data for life prediction. Corrosion of heat transfer surface was also investigated in nitric acid solutions containing Ce ion. The results obtained are as follows: (1) Stainless steels showed intergranular corrosion in the simulated dissolver solution. The corrosion rate increased with time and reached to a constant value after several hundred hours of immersing time. The constant corrosion rate changed depending on potential suggesting that corrosion potential dominates the corrosion process. 310Nb showed superior corrosion resistance to 304ELC. (2) Corrosion rate of stainless steels increased in the heat transfer condition. The causes of corrosion enhancement are estimated to be higher corrosion potential and higher temperature of heat transfer surface. (3) Zirconium showed perfect passivity in all the test conditions employed. (author)

Experimental study on the critical heat flux in a varying acceleration field, (1)

International Nuclear Information System (INIS)

Kusunoki, Tsuyoshi; Yokomura, Takeyoshi; Otsuji, Tomoo; Ikawa, Masahiro; Kurosawa, Akira.

1988-12-01

It is very important for the thermohydraulic design and for the safety assesement of marine reactors, to understand the effect of varying acceleration induced by ship motion on critical heart flux. The purpose of this joint study is to examine quantitatively the influence of varying acceleration on the behavior of bubbles. In the experiment, FREON-113 was used as working fluid. This report describes some experimental results; measurements of void fraction and bubble velocity near the heat transfer surface, measurement of bubble size under stationary acceleration field and observation of bubble behavior under varying acceleration field. (author)

High temperature corrosion investigations at AW2-bio. Final report; Biomass boiler

Energy Technology Data Exchange (ETDEWEB)

Borg, U.

2011-01-15

The measured corrosion rates in the test superheaters and ordinary superheaters of Avedoere 2 biomass boiler reveal that the corrosion rate increases with metal temperature and is significantly accelerated above steam temperatures of 540 deg. C. For the boiler with a live steam temperature of 540 deg. C, the measured corrosion rates in superheater 2 and 3 were up to 1mm pr. 10000 hours. It was observed that the flue gas temperature and heat flux had a significant effect on the corrosion rates through the surface metal temperature. Thus, the highest corrosion rates in the ordinary superheaters were not found at the position of the highest steam temperature in the outlet of superheater 3, but at the outlet of superheater 2. A steam temperature of approximately 580 deg. C at the outlet of one of the test superheater loops caused a tube fracture after a few months. A HVOF coating was applied to a section of superheater 2 and at a higher temperature in the test superheater loop. Analyses of the tube section after exposure showed that parts of the coating were not present and corrosion of the underlying TP347H FG was apparent. This indicates that the coating had spalled during operation. Furthermore, chlorine diffusion through the coating was observed causing attack at the coating-alloy interface. The project work has shown that it is not possible to increase the live steam temperature of the biomass fired boiler to more than 540 deg. C without a significant increase in superheater corrosion rates for the applied tube materials and coatings. (Author)

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (3), relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2009-01-01

Systematic approaches for evaluating flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. Firstly, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis. Anodic current density and electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram and ferrous ion release rate determined by the anodic current density was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic double oxide layer model and then was applied as input for the electrochemistry model. It was confirmed that the calculated results based on the coupled models resulted good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP. (author)

The effect of magnetite on corrosion of stainless steel (SUS309S) in deaerated synthetic sea water

International Nuclear Information System (INIS)

Taniguchi, N.; Honda, A.

1999-10-01

The assessment of lifetime of carbon steel overpack needs to clear the effects of corrosion products on the corrosion rate of carbon steel. It is reported that the corrosion of carbon steel was accelerated under the presence of magnetite as simulated corrosion products. Therefore, it is important to clear the mechanism of the acceleration of corrosion under the presence of magnetite. If carbon steel overpack will not be able to avoid the acceleration of corrosion under repository condition, some countermeasures have to be taken. One of the countermeasures against the effect of magnetite is considered to be the addition of alloying elements to a steel. The immersion test of stainless steel (SUS309S) as the extreme case of alloying was conducted under the presence of magnetite on the metal surface in synthetic sea water. As the result of this test, the corrosion of stainless steel (SUS309S) was not accelerated by the presence of magnetite. Therefore, it is expected that the susceptibility to the effect of magnetite is able to be reduced by addition of alloying elements to a steel. (author)

Oceanic corrosion test of bare and zinc-protected aluminum alloys for seawater heat exchangers

Science.gov (United States)

Sasscer, D. S.; Morgan, T. O.; Rivera, C.; Ernst, R.; Scott, A. C.; Summerson, T. J.

1982-01-01

Bare 3004 tubes, 7072 Alclad 3004 tubes, and bare and zinc diffusion treated 3003 extrusions from a brazed aluminum, plate-fin heat exchanger were exposed to 1.8 m/sec flowing seawater aboard an open ocean test facility moored 3.4 km off the southeast coast of Puerto Rico. After six months exposure, the average corrosion rates for most varieties of aluminum materials converged to a low value of 0.015 mm/yr (0.6 mils/yr). Pitting did not occur in bare 3003 and 3004 samples during the six month test. Pitting did occur to varying degrees in the Alclad and zinc diffusion treated material, but did not penetrate to the base metal. Biofouling countermeasures (intermittent chlorination and brushing) did not affect the corrosion rates to any significant extent. Intermittent chlorination at a level of 0.5 ppm for 28 minutes daily controlled microbiofouling of the samples but did not prevent the development of a macrobiofouling community in areas of the plumbing with low flow.

Methodology for Life Testing of Refractory Metal / Sodium Heat Pipes

International Nuclear Information System (INIS)

Martin, James J.; Reid, Robert S.

2006-01-01

This work establishes an approach to generate carefully controlled data to find heat pipe operating life with material-fluid combinations capable of extended operation. To accomplish this goal acceleration is required to compress 10 years of operational life into 3 years of laboratory testing through a combination of increased temperature and mass fluence. Specific test series have been identified, based on American Society for Testing and Materials (ASTM) specifications, to investigate long-term corrosion rates. The refractory metal selected for demonstration purposes is a molybdenum-44.5% rhenium alloy formed by powder metallurgy. The heat pipes each have an annular crescent wick formed by hot isostatic pressing of molybdenum-rhenium wire mesh. The heat pipes are filled by vacuum distillation with purity sampling of the completed assembly. Round-the-clock heat pipe tests with 6-month destructive and non-destructive inspection intervals are conducted to identify the onset and level of corrosion. Non-contact techniques are employed to provide power to the evaporator (radio frequency induction heating at 1 to 5 kW per heat pipe) and calorimetry at the condenser (static gas gap coupled water cooled calorimeter). The planned operating temperature range extends from 1123 to 1323 K. Accomplishments before project cancellation included successful development of the heat pipe wick fabrication technique, establishment of all engineering designs, baseline operational test requirements, and procurement/assembly of supporting test hardware systems. (authors)

Corrosion of beryllium exposed to celotex and water

International Nuclear Information System (INIS)

Hill, M.A.; Butt, D.P.; Lillard, R.S.

1997-01-01

Celotex is a commercial rigid cellulose fiberboard product primarily used in the building construction industry. Currently celotex is being used as a packing material in AL-R8 containers. Ion chromatography of celotex packing material at Lawrence Livermore National Laboratory (LLNL) has indicated that this material contains aggressive anions, including chloride, which may accelerate corrosion. It is well known that beryllium is susceptible to pitting corrosion when exposed to chloride containing environments. Levy noted pitting in beryllium at the open circuit potential when exposed to 0.1 M NaCl solution. This investigation attempts to evaluate the potential risk of accelerated beryllium corrosion from celotex and water which may occur naturally when celotex dust comes into contact with moisture from the atmosphere

Influence of multi-step heat treatments in creep age forming of 7075 aluminum alloy: Optimization for springback, strength and exfoliation corrosion

Energy Technology Data Exchange (ETDEWEB)

Arabi Jeshvaghani, R.; Zohdi, H. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Shahverdi, H.R., E-mail: shahverdi@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Bozorg, M. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Hadavi, S.M.M. [School of Materials Science and Engineering, MA University of Technology, P.O. Box 16765-3197, Tehran (Iran, Islamic Republic of)

2012-11-15

Multi-step heat treatments comprise of high temperature forming (150 Degree-Sign C/24 h plus 190 Degree-Sign C for several minutes) and subsequent low temperature forming (120 Degree-Sign C for 24 h) is developed in creep age forming of 7075 aluminum alloy to decrease springback and exfoliation corrosion susceptibility without reduction in tensile properties. The results show that the multi-step heat treatment gives the low springback and the best combination of exfoliation corrosion resistance and tensile strength. The lower springback is attributed to the dislocation recovery and more stress relaxation at higher temperature. Transmission electron microscopy observations show that corrosion resistance is improved due to the enlargement in the size and the inter-particle distance of the grain boundaries precipitates. Furthermore, the achievement of the high strength is related to the uniform distribution of ultrafine {eta} Prime precipitates within grains. - Highlights: Black-Right-Pointing-Pointer Creep age forming developed for manufacturing of aircraft wing panels by aluminum alloy. Black-Right-Pointing-Pointer A good combination of properties with minimal springback is required in this component. Black-Right-Pointing-Pointer This requirement can be improved through the appropriate heat treatments. Black-Right-Pointing-Pointer Multi-step cycles developed in creep age forming of AA7075 for improving of springback and properties. Black-Right-Pointing-Pointer Results indicate simultaneous enhancing the properties and shape accuracy (lower springback).

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Energy Technology Data Exchange (ETDEWEB)

Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

2012-10-15

Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Influence of geometry of pipe on flow accelerated corrosion - a study under neutral pH condition

International Nuclear Information System (INIS)

Madasamy, P.; Mukunthan, M.; Chandramohan, P.; Krishna Mohan, T.V.; Velmurugan, S.; Sylvanus, Andrews; Natarajan, E.

2015-01-01

The carbon steel piping material's degradation due to flow accelerated corrosion (FAC) is one of the problems in nuclear power plant. FAC impacts plant operation and maintenance significantly. Wall thinning of structural materials should be predictable based on combined hydrodynamics analyses and experimental corrosion data. Such predictive tools help to take preventive measures before loss of material becomes a serious issue for plant operation. In order to develop predictive tools, data on the effect of various parameters that control FAC are required. As per existing literature, one of the important parameters that affect FAC is piping configuration (Geometry of flow path). Hence, experiments were carried out to assess the role played by the geometry of the piping in the FAC of carbon steel. In this study, experiments were conducted in simulation loop under neutral pH condition while varying the geometry parameter of bend such as bend angle and bend radius. Therefore, pipe specimen holder 15 NB bend with 58 °, 73 ° as bend angle and 4D, 2D bend radius was designed and fabricated. The experiments were carried out in order to quantify the wear rate (wall thickness measurement was by ultrasonic method) with a single phase flow velocity (7 m/s) under neutral pH conditions With the pipe specimen four experiments were conducted under neutral pH condition and at 120 DC. Wall thickness mapping was carried out by ultrasonic thickness gauge using a template before and after the experiment. High wall thickness reduction under neutral water chemistry enables easy measurement by ultrasonic thickness gauge. It was observed from the first two sets (2D 58°, 4D 58°) that the corrosion rate with 4D, 58 ° was 50% less than the corrosion with 2D 58°. Subsequently, another two sets of experiments (2D 73° and 4D 73°) was carried out in SIM loop at 7 m/s under neutral pH conditions for two months. Thus, this method of experiments enables us to understand the geometrical

Comparative Studies on Microstructure, Mechanical and Pitting Corrosion of Post Weld Heat Treated IN718 Superalloy GTA and EB Welds

Science.gov (United States)

Dilkush; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

In the present study, an attempt has been made to weld Inconel 718 nickel-base superalloy (IN718 alloy) using gas tungsten arc welding (GTAW) and electron beam welding (EBW) processes. Both the weldments were subjected to post-weld heat treatment condition as follows -980°C / 20 min followed by direct aging condition (DA) as 720°C/8 h/FC followed by 620°C/8 h/AC. The GTA and EB welds of IN718 alloy were compared in two conditions as-received and 980STA conditions. Welds were characterized to observe mechanical properties, pitting corrosion resistance by correlating with observed microstructures. The rate of higher cooling ranges, the fusion zone of EBW exhibited discrete and relative finer lave phases whereas the higher niobium existed laves with coarser structure were observed in GTAW. The significant dissolution of laves were observed at 980STA of EBW. Due to these effects, the EBW of IN718 alloy showed the higher mechanical properties than GTAW. The electrochemical potentiostatic etch test was carried out in 3.5wt% sodium chloride (NaCl) solution to study the pitting corrosion behaviour of the welds. Results of the present investigation established that mechanical properties and pitting corrosion behaviour are significantly better in post weld heat treated condition. The comparative studies showed that the better combination of mechanical properties and pitting corrosion resistance were obtained in 980STA condition of EBW than GTAW.

Testing of intergranular and pitting corrosion in sensitized welded joints of austenitic stainless steel

Directory of Open Access Journals (Sweden)

Bore V. Jegdic

2017-06-01

Full Text Available Pitting corrosion resistance and intergranular corrosion of the austenitic stainless steel X5Cr Ni18-10 were tested on the base metal, heat affected zone and weld metal. Testing of pitting corrosion was performed by the potentiodynamic polarization method, while testing of intergranular corrosion was performed by the method of electrochemical potentiokinetic reactivation with double loop. The base metal was completely resistant to intergranular corrosion, while the heat affected zone showed a slight susceptibility to intergranular corrosion. Indicators of pitting corrosion resistance for the weld metal and the base metal were very similar, but their values are significantly higher than the values for the heat affected zone. This was caused by reduction of the chromium concentration in the grain boundary areas in the heat affected zone, even though the carbon content in the examined stainless steel is low (0.04 wt. % C.

Corrosion characteristics of K-claddings

International Nuclear Information System (INIS)

Park, J. Y.; Choi, B. K.; Jung, Y. H.; Jung, Y. H.

2004-01-01

The Improvement of the corrosion resistance of nuclear fuel claddings is the critical issue for the successful development of the high burn-up fuel. KAERI have developed the K-claddings having a superior corrosion resistance by controlling the alloying element addition and optimizing the manufacturing process. The comparative evaluation of the corrosion resistance for K-claddings and the foreign claddings was performed and the effect of the heat treatment on the corrosion behavior of K-claddings was also examined. Corrosion tests were carried out in the conditions of 360 .deg. C pure water, PWR-simulating loop and 400 .deg. C steam, From the results of the corrosion tests, it was found that the corrosion resistance of K-claddings is superior to those of Zry4 and A claddings and K6 showed a better corrosion resistance than K3. The corrosion behavior of K-cladding was strongly influenced by the final annealing rather than the intermediate annealing, and the corrosion resistance increased with decreasing the final annealing temperature

Flow accelerated organic coating degradation

Science.gov (United States)

Zhou, Qixin

Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as

Corrosion aspects in steam generators of nuclear power plants

International Nuclear Information System (INIS)

Visoni, E.; Santos Pinto, M. dos

1988-01-01

Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

Development of an on-line ultrasonic system to monitor flow-accelerated corrosion of piping in nuclear power plants

International Nuclear Information System (INIS)

Lee, N.Y.; Bahn, C.B.; Lee, S.G.; Kim, J.H.; Hwang, I.S.; Lee, J.H.; Kim, J.T.; Luk, V.

2004-01-01

Designs of contemporary nuclear power plants (NPPs) are concentrated on improving plant life as well as safety. As the nuclear industry prepares for continued operation beyond the design lifetime of existing NPP, aging management through advanced monitoring is called for. Therefore, we suggested two approaches to develop the on-line piping monitoring system. Piping located in some position is reported to go through flow accelerated corrosion (FAC). One is to monitor electrochemical parameters, ECP and pH, which can show occurrence of corrosion. The other is to monitor mechanical parameters, displacement and acceleration. These parameters are shown to change with thickness. Both measured parameters will be combined to quantify the amount of FAC of a target piping. In this paper, we report the progress of a multidisciplinary effort on monitoring of flow-induced vibration, which changes with reducing thickness. Vibration characteristics are measured using accelerometers, capacitive sensor and fiber optic sensors. To theoretically support the measurement, we analyzed the vibration mode change in a given thickness with the aid of finite element analysis assuming FAC phenomenon is represented only as thickness change. A high temperature flow loop has been developed to simulate the NPP secondary condition to show the applicability of new sensors. Ultrasonic transducer is introduced as validation purpose by directly measuring thickness. By this process, we identify performance and applicability of chosen sensors and also obtain base data for analyzing measured value in unknown conditions. (orig.)

Investigation on the thermographic detection of corrosion in RC structures

Science.gov (United States)

Tantele, Elia A.; Votsis, Renos A.; Kyriakides, Nicholas; Georgiou, Panagiota G.; Ioannou, Fotia G.

2017-09-01

Corrosion of the steel reinforcement is the main problem of reinforced concrete (RC) structures. Over the past decades, several methods have been developed aiming to detect the corrosion process early in order to minimise the structural damage and consequently the repairing costs. Emphasis was given in developing methods and techniques of non-destructive nature providing fast on-the-spot detection and covering large areas rather that concentrating on single locations. This study, investigates a non-destructive corrosion detection technique for reinforced concrete, which is based on infrared thermography and the difference in thermal characteristics of corroded and non-corroded steel rebars. The technique is based on the principle that corrosion products have poor heat conductivity, and they inhibit the diffusion of heat that is generated in the reinforcing bar due to heating. For the investigation RC specimens, have been constructed in the laboratory using embedded steel bars of different corrosion states. Afterward, one surface of the specimens was heated using an electric device while thermal images were captured at predefined time instants on the opposite surface with an IR camera. The test results showed a clear difference between the thermal characteristics of the corroded and the non-corroded samples, which demonstrates the potential of using thermography in corrosion detection in RC structures.

Modeling of atmospheric corrosion environments and its application to constant dew-point corrosion test; Yagai taiki fushoku kankyo no modeling to sore ni motozuku teirotengata saikuru fushoku shikenho no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Muto, I. [Nippon Steel Corp., Tokyo (Japan)] Sugimoto, K. [Tohoku Univ., Sendai (Japan)

1998-08-15

Recently, stainless steel is increasing its demand for corrosion resistant building materials. Then, as it is necessary to develop and accelerating testing method capable of accurately estimating weatherability at sea side area, such testing method has no been developed yet because of difficulty to quantify corrosive environment relating to atmospheric corrosion phenomenon. As air temperature and relative humidity in outdoor change in complex, specific temperature and relative humidity cannot be used for their representative values. And, construction of corrosive factors such as sea salt particles, and so on are also much different at each area. However, at coastal area, a dew water dissolving the sea salt particles, so called droplets of chlorides aqueous solution is formed onto material surface. Then, in this study, on a base of drying and humidity absorption behavior and daily change behavior of temperature and humidity in outdoor, modeling of atmospheric corrosion environment was tried. An accelerating testing method according to this modeling was developed, long-term weathering test was compared with the corrosion behavior of the same steel, and validity of a new accelerating testing method was evaluated. 22 refs., 12 figs., 2 tabs.

Corrosion Performance of Inconel 625 in High Sulphate Content

Science.gov (United States)

Ismail, Azzura

2016-05-01

Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

Energy Technology Data Exchange (ETDEWEB)

Born, M. (ed.)

2007-07-01

Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

Transport phenomena of macro and micro flows behind orifice and flow accelerated corrosion

International Nuclear Information System (INIS)

Fujisawa, Nobuyuki; Hayase, Toshiyuki; Ohara, Taku; Ikohagi, Toshiaki

2008-01-01

This paper describes experiment and numerical simulations for macro and micro flows behind an orifice model in a square pipe, which are carried from the viewpoint of flow accelerated corrosion (FAC). The measurements of velocity field behind the orifice model were carried out using particle image velocimetry, and the variations of velocity field with respect to the accuracy of the orifice position were studied. It is found that the reattachment behavior of the flow is highly influenced by the orifice position, which is a critical problem for predicting the pipe thinning phenomena by FAC. The DNS simulation was also conducted for calculating the macro flow behind the orifice. The result suggests that the DNS simulation is applicable to the prediction of pipe thinning macro flow for highly aged nuclear plant. The micro flow simulation can predict the pipe thinning phenomena near the wall. (author)

Topographical, microstructural, and chemical effects of simulated high heat flux on the corrosion of Type 316 stainless steel in flowing sodium

International Nuclear Information System (INIS)

Bagnall, C.; Shiels, S.A.; Orbon, S.J.

1976-01-01

Earlier work, performed in sodium test facilities around the world, have produced corrosion data for Type 306 SS which has been used to estimate metal loss rates from the core of a LMFBR. Practical difficulties precluded evaluation of the influence on corrosion of irradiation, a high heat flux and the high axial temperature gradient the latter produces. Downstream effects in isothermal regions were, however, documented in some tests. This paper presents recent results of corrosion experiments conducted in a test facility designed to produce a temperature rise in the fluid equivalent to a heat flux in the primary heater of about 0.5 x 10 6 Btu/(h-ft 2 ). The axial temperature gradient was such that the sodium temperature was increased over a distance of three feet from 820F at the inlet, to 1360F at the outlet. The secondary ion mass spectrometer, electron probe microanalyzer, scanning electron microscope, and optical microscope were used individually to characterize the various compositional, topographical, and structural changes that occurred in the stainless steel as a result of the sodium exposure. Several important effects attributable to the high axial temperature gradient were noted

Corrosion of copper alloys in sulphide containing district heting systems

DEFF Research Database (Denmark)

Thorarinsdottir, R.I.; Maahn, Ernst Emanuel

1999-01-01

Copper and some copper alloys are prone to corrosion in sulphide containing geothermal water analogous to corrosion observed in district heating systems containing sulphide due to sulphate reducing bacteria. In order to study the corrosion of copper alloys under practical conditions a test...... was carried out at four sites in the Reykjavik District Heating System. The geothermal water chemistry is different at each site. The corrosion rate and the amount and chemical composition of deposits on weight loss coupons of six different copper alloys are described after exposure of 12 and 18 months......, respectively. Some major differences in scaling composition and the degree of corrosion attack are observed between alloys and water types....

Flow Accelerated Corrosion: Effect of Water Chemistry and Database Construction

Energy Technology Data Exchange (ETDEWEB)

Lee, Eun Hee; Kim, Kyung Mo; Lee, Gyeong Geun; Kim, Dong Jin [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Flow accelerated corrosion (FAC) of carbon steel piping in pressurized water reactors (PWRs) has been a major issue in nuclear industry. Severe accidents at Surry Unit 2 in 1986 and Mihama Unit 3 in 2004 initiated the world wide interest in this area. FAC is a dissolution process of the protective oxide layer on carbon steel or low-alloy steel when these parts are exposed to flowing water (single-phase) or wet steam (two-phase). In a single-phase flow, a scalloped, wavy, or orange peel and in a two-phase flow, tiger striping is observed, respectively. FAC is affected by many parameters, like material composition, pH, dissolved oxygen (DO), flow velocity, system pressure, and steam quality. This paper describes the water chemistry factors influencing on FAC and the database is then constructed using literature data. In order to minimize FAC in NPPs, the optimal method is to control water chemistry parameters. However, quantitative data about FAC have not been published for proprietary reason even though qualitative behaviors of FAC have been well understood. A database was constructed using experimental data in literature. Accurate statistical analysis will be performed using this database to identify the relationship between the FAC rate and test environment.

Intergranular corrosion of 13Cr and 17Cr martensitic stainless steels in accelerated corrosive solution and high-temperature, high-purity water

International Nuclear Information System (INIS)

Ozaki, Toshinori; Ishikawa, Yuichi

1988-01-01

Intergranular corrosion behavior of 13Cr and 17Cr martensitic stainless steels was studied by electrochemical and immersing corrosion tests. Effects of the mEtallurgical and environmental conditions on the intergranular corrosion of various tempered steels were examined by the following tests and discussed. (a) Anodic polarization measurement and electrolytical etching test in 0.5 kmol/m 3 H 2 SO 4 solution at 293 K. (b) Immersion corrosion test in 0.88 kmol/m 3 HNO 3 solution at 293 K. (c) Long-time immersion test for specimens with a crevice in a high purity water at 473 K∼561 K. It was found from the anodic polarization curves in 0.5 kmol/m 3 H 2 SO 4 solution-at 293 K that the steels tempered at 773∼873 K had susceptibility to intergranular corrosion in the potential region indicating a second current maximum (around-0.1 V. vs. SCE). But the steel became passive in the more noble potential region than the second current peak potential, while in the less noble potential region general corrosion occurred independent of its microstructure. The intergranular corrosion occurred due to the localized dissolution along the pre-austenitic grain boundary and the martensitic lath boundary. It could be explained by the same dissolution model of the chromium depleted zone as proposed for the intergranular corrosion of austenitic and ferritic stainless steels. The intergranular corrosion occurred entirely at the free surface in 0.88 kmol/m 3 HNO 3 solution, while in the high temperature and high purity water only the entrance of the crevice corroded. It was also suggested that this intergranular corrosion might serve as the initiation site for stress corrosion cracking of the martensitic stainless steel. (author)

Mass transfer coefficient in disturbed flow due to orifice for flow accelerated corrosion in nuclear power plant

International Nuclear Information System (INIS)

Prasad, Mahendra; Gaikwad, Avinash J.; Sridharan, Arunkumar; Parida, Smrutiranjan

2015-01-01

The flow of fluid in pipes cause corrosion wherein the inner surface of pipe becomes progressively thinner and susceptible to failure. This form of corrosion dependent on flow dynamics is called Flow Accelerated Corrosion (FAC) and has been observed in Nuclear Power Plants (NPPs). Mass transfer coefficient (MTC) is related to extent of wall thinning and it changes from its value in a straight pipe (with same fluid parameters) for flow in orifices, bends, junctions etc. due to gross disturbance of the velocity profile. This paper presents two-dimensional computational fluid dynamics (CFD) simulations for an orifice configuration in a straight pipe. Turbulent model K- ω with shear stress transport and transition flow was the model used for simulation studies. The mass transfer boundary layer (MTBL) thickness δ mtbl is related to the Schmidt number (Sc) and hydrodynamic boundary layer thickness δ h , as δ mtbl ~ δh/(Sc 1/3 ). MTBL is significantly smaller than δ h and hence boundary layer meshing was carried out deep into δ mtbl . Uniform velocity profile was applied at the inlet. Post orifice fluid shows large recirculating flows on the upper and lower wall. At various locations after orifice, mass transfer coefficient is calculated and compared with the value in straight pipe with fully developed turbulent flow. The MTC due to the orifice increases and it is correlated with enhanced FAC in region after orifice. (author)

Effect of heat treatment and composition on stress corrosion cracking of steam generation tubing materials

International Nuclear Information System (INIS)

Kim, H. P.; Hwang, S. S.; Kuk, I. H.; Kim, J. S.; Oh, C. Y.

1998-01-01

Effects of heat treatment and alloy composition on stress corrosion cracking (SCC) of steam generator tubing materials have been studied in 40% NaOH at 315.deg.C at potential of +200mV above corrosion potential using C-ring specimen and reverse U bend specimen. The tubing materials used were commercial Alloy 600, Alloy 690 and laboratory alloys, Ni-χCr-10Fe. Commercial Alloy 600, Alloy 690 were mill annealed or thermally treated.Laboratory alloy Ni-χCr-10Fe, and some of Alloy 600 and Alloy 690 were solution annealed. Polarization curves were measured to find out any relationship between SCC susceptibility and electrochemical behaviour. The variation in thermal treatment of Alloy 600 and Alloy 690 had no effect on polarization behaviour probably due to small area fraction of carbide and Cr depletion zone near grain boundary. In anodic polarization curves, the first and second anodic peaks at about 170mV and about at 260mV, respectively, above corrosion potential were independent of Cr content, whereas the third peak at 750mV above corrosion potential and passive current density in-creased with Cr content. SCC susceptibility decreased with Cr content and thermal treatment producing semicontinuous grain boundary decoration. Examination of cross sectional area of C-ring specimen showed deep SCC cracks for the alloys with less than 17%Cr and many shallow attacks for alloy 690. The role of Cr content in steam generator tubing materials and grain boundary carbide on SCC were discussed

PWR fuel rod corrosion in Japan

International Nuclear Information System (INIS)

Inoue, S.; Mori, K.; Murata, K.; Kobasyashi, S.

1997-01-01

Many particular appearance were observed on the fuel rod surfaces during fuel inspection at reactor outage in 1991. The appearances looked like small black circular nodules. The size was approximately 1 mm. This kind of appearances were found on fuel rods of which burnup exceeded approximately 30 GWd/t and at the second or third spans of the fuel assembly from the top. In order to clarify the cause, PIE was performed. The black nodules were confirmed to be oxide film spalling by visual inspection. Maximum oxide film thickness was 70 μm and spalling was observed where oxide thickness exceeded 40 t0 50 μm. Oxide film thickness was greater than expected. Many small pores were found in the oxide film when the oxide film had become thicker. Many circumferential cracks were also found in the film. It was speculated that these cracks caused the spalling of the oxide film. Hydride precipitates were mainly oriented circumferentially. Dense hydrides were observed near the outer rim of the cladding. No concentrated hydrides were observed near the spalling area. Maximum hydrogen content was 315 ppm. It was confirmed that the results of tensile test showed no significant effects by corrosion. The mechanism of accelerated corrosion was studied in detail. Water chemistry during irradiation was examined. Lithium content was maintained below 2.2 ppm. pH value was kept between 6.9 and 7.2. There was no anomalies in water chemistry during reactor operation. Cladding fabrication record clarified that heat treatment parameter was smaller than the optimum value. In Japan, heat treatment of the cladding was already optimized by improved fabrication process. Also chemical composition optimization of the cladding, such as low Tin and high Silicon content, was adopted for high burnup fuel. These remedies has already reduced fuel cladding corrosion and we believe we have solved this problem. (author). 6 figs, 1 tab

PWR fuel rod corrosion in Japan

Energy Technology Data Exchange (ETDEWEB)

Inoue, S [Kansai Electric Power Co., Inc., Osaka (Japan); Mori, K; Murata, K; Kobasyashi, S [Nuclear Fuel Industries, Ltd, Osaka (Japan)

1997-02-01

Many particular appearance were observed on the fuel rod surfaces during fuel inspection at reactor outage in 1991. The appearances looked like small black circular nodules. The size was approximately 1 mm. This kind of appearances were found on fuel rods of which burnup exceeded approximately 30 GWd/t and at the second or third spans of the fuel assembly from the top. In order to clarify the cause, PIE was performed. The black nodules were confirmed to be oxide film spalling by visual inspection. Maximum oxide film thickness was 70 {mu}m and spalling was observed where oxide thickness exceeded 40 t0 50 {mu}m. Oxide film thickness was greater than expected. Many small pores were found in the oxide film when the oxide film had become thicker. Many circumferential cracks were also found in the film. It was speculated that these cracks caused the spalling of the oxide film. Hydride precipitates were mainly oriented circumferentially. Dense hydrides were observed near the outer rim of the cladding. No concentrated hydrides were observed near the spalling area. Maximum hydrogen content was 315 ppm. It was confirmed that the results of tensile test showed no significant effects by corrosion. The mechanism of accelerated corrosion was studied in detail. Water chemistry during irradiation was examined. Lithium content was maintained below 2.2 ppm. pH value was kept between 6.9 and 7.2. There was no anomalies in water chemistry during reactor operation. Cladding fabrication record clarified that heat treatment parameter was smaller than the optimum value. In Japan, heat treatment of the cladding was already optimized by improved fabrication process. Also chemical composition optimization of the cladding, such as low Tin and high Silicon content, was adopted for high burnup fuel. These remedies has already reduced fuel cladding corrosion and we believe we have solved this problem. (author). 6 figs, 1 tab.

Corrosion behavior of stainless steel weldments in physiological solutions

Science.gov (United States)

Farooq, A.; Azam, M.; Deen, K. M.

2018-01-01

In this study corrosion behavior of TIG welded 316L stainless steel plates in simulated biological solutions is investigated. The mechanical testing results showed slight decrease in ductility after welding and the fracture surface represented mixed cleavage and inclusions containing dimple structure. The heat affected and weld zone (WZ) demonstrated higher corrosion potential and relatively large pitting tendency than base metal (BM) in both Hank’s and Ringer’s solution. The formation of delta (δ) ferrite in the heat affected and WZ decreased the corrosion resistance as confirmed from potentiodynamic Tafel scans. The decrease in pitting resistance and lower protection tendency of the WZ compared to BM and heat affected zone was also quantified from the cyclic polarization trends.

Characterizing a Model of Coronal Heating and Solar Wind Acceleration Based on Wave Turbulence.

Science.gov (United States)

Downs, C.; Lionello, R.; Mikic, Z.; Linker, J.; Velli, M.

2014-12-01

Understanding the nature of coronal heating and solar wind acceleration is a key goal in solar and heliospheric research. While there have been many theoretical advances in both topics, including suggestions that they may be intimately related, the inherent scale coupling and complexity of these phenomena limits our ability to construct models that test them on a fundamental level for realistic solar conditions. At the same time, there is an ever increasing impetus to improve our spaceweather models, and incorporating treatments for these processes that capture their basic features while remaining tractable is an important goal. With this in mind, I will give an overview of our exploration of a wave-turbulence driven (WTD) model for coronal heating and solar wind acceleration based on low-frequency Alfvénic turbulence. Here we attempt to bridge the gap between theory and practical modeling by exploring this model in 1D HD and multi-dimensional MHD contexts. The key questions that we explore are: What properties must the model possess to be a viable model for coronal heating? What is the influence of the magnetic field topology (open, closed, rapidly expanding)? And can we simultaneously capture coronal heating and solar wind acceleration with such a quasi-steady formulation? Our initial results suggest that a WTD based formulation performs adequately for a variety of solar and heliospheric conditions, while significantly reducing the number of free parameters when compared to empirical heating and solar wind models. The challenges, applications, and future prospects of this type of approach will also be discussed.

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

Energy Technology Data Exchange (ETDEWEB)

Uchida, Shunsuke [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Research Committee on Water Chemistry Standard; Naitoh, Masanori [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Computational Science and Engineering Div.; Uehara, Yasushi; Okada, Hidetoshi [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Hotta, Koji [ITOCHU Techno-Solutions Corporation (Japan); Ichikawa, Ryoko [Mizuho Information and Research Inst., Inc. (Japan); Koshizuka, Seiichi [Tokyo Univ. (Japan)

2007-03-15

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

International Nuclear Information System (INIS)

Uchida, Shunsuke; Hotta, Koji; Ichikawa, Ryoko; Koshizuka, Seiichi

2007-01-01

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

Study on some experimental conditions that affect corrosion of some structural steel materials using in nuclear power plant

International Nuclear Information System (INIS)

Hoang Nhuan; Nguyen Thi Kim Dung; Hoang Xuan Thi; Nguyen Thi Thuc Phuong; Ngo Xuan Hung; Nguyen Thanh Chung; Tran Xuan Vinh; Hoang Van Duc; Hoang Thi Tuyen; Nguyen Duc Thang

2017-01-01

The corrosion cracking of stainless steels is an important degradation phenomenon not only in nuclear reactors but also in the other industrial factories. In this work, experimental research of mechanical properties and electro-chemical processes to degradation of carbon steel and SS304 was carried out. Hardness values, ultimate tensile strength, yield strength, elongation values and impact energy which are typical for material mechanical properties were measured. When changing heat treatment conditions, the differences of mechanical properties were not really significant. In electro-chemical experiments, the OCP results of C45 steel and 304 Stainless Steel in Cl - environment took initial assessment of corrosion process. The corrosion process of C45 was accelerated over Cl - concentration. In the case of 304 Stainless Steel, Cl - ions did not significantly affect corrosion process, only slowed down the formation of the chromium oxide layer on the SS304 surface. In the last section, experiments were conducted to get a procedure on the determination of 10 B/ 11 B isotope ratio in water samples by isotope dilution – inductively coupled plasma mass spectrometry. (author)

Experiencies of corrosion and corrosion protection in seawater-cooling systems in the Nordic countries

International Nuclear Information System (INIS)

Henriksson, S.

1984-10-01

This report summarizes the experience of the corrosion resistance of pumps, heat exchangers, valves, and pipings in different seawater-cooling system. For pumps and heat exchangers the experience has been so extensive that a clear picture of todays status can be given. Owing to more scanty data concerning valves and pipes the survey of the corrosion in these components is less well substantiated. The most common pumps in the cooling systems of power stations are vertically extended shaft pumps. To counteract corrosion on column and casing with organic surface coating and on stainless steel shafts and impellers under shutdown conditions, these should be provided with internal and external cathodic protection. The experience of tin and aluminium bronzes in impellers and shafts in such pumps has been so poor - erosion and cavitaion damage - that a change has usually been made to preferentially ferritic-austenitic Mo-alloyd stainless steels. The combination of stainless steel/Ni-Resist 2 D has been found unsatisfactory owing to the occurrence of galvanic corrosion on the latter material. For heat exchangers, titanium has proved to be far and away the best choice. In the optimal blanket solution for a titanium heat exchangers the tubes are seal-welded to tube sheets of explosion-bonded titanium clad steel. For retubing of old condensers a similar procedure with tubes of high-alloy stainless steel in tube sheets of stainless clad steel is of economic interest. The effect of chlorination of the cooling water, however, remains to be clarified before such a procedure can be unreservedly recommended. Pipings of rubber-lined carbon steel or with thick coatings of solvent-free opoxy resin have shown very good corrosion resistance. Tar-epoxy-resin-coated pipes, however, should usually be provided with internal cathodic protection. Cement-lined carbon steel pipes are used with varying results in the offshore industry. Recently, however, pipes of the high slloy stainless steel

Estimation of elastic modulus of reinforcement corrosion products using inverse analysis of digital image correlation measurements for input in corrosion-induced cracking model

DEFF Research Database (Denmark)

Pease, Bradley Justin; Michel, Alexander; Thybo, Anna Emilie A.

2012-01-01

A combined experimental and numerical approach for estimating the elastic modulus of reinforcement corrosion products is presented. Deformations between steel and mortar were measured using digital image correlation during accelerated corrosion testing at 100 μA/cm2 (~1.16 mm/year). Measured defo...

Experimental and Empirical Time to Corrosion of Reinforced Concrete Structures under Different Curing Conditions

Directory of Open Access Journals (Sweden)

Ahmed A. Abouhussien

2014-01-01

Full Text Available Reinforced concrete structures, especially those in marine environments, are commonly subjected to high concentrations of chlorides, which eventually leads to corrosion of the embedded reinforcing steel. The total time to corrosion of such structures may be divided into three stages: corrosion initiation, cracking, and damage periods. This paper evaluates, both empirically and experimentally, the expected time to corrosion of reinforced concrete structures. The tested reinforced concrete samples were subjected to ten alternative curing techniques, including hot, cold, and normal temperatures, prior to testing. The corrosion initiation, cracking, and damage periods in this investigation were experimentally monitored by an accelerated corrosion test performed on reinforced concrete samples. Alternatively, the corrosion initiation time for counterpart samples was empirically predicted using Fick’s second law of diffusion for comparison. The results showed that the corrosion initiation periods obtained experimentally were comparable to those obtained empirically. The corrosion initiation was found to occur at the first jump of the current measurement in the accelerated corrosion test which matched the half-cell potential reading of around −350 mV.

Heating and Acceleration of Solar Wind Ions by Turbulent Wave Spectrum in Inhomogeneous Expanding Plasma

Science.gov (United States)

Ofman, Leon; Ozak, Nataly; Vinas, Adolfo F.

2016-01-01

Near the Sun (plasma. The heating and the acceleration of the solar wind ions by turbulent wave spectrum in inhomogeneous plasma is studied using a 2.5D hybrid model. The hybrid model describes the kinetics of the ions, while the electrons are modeled as massless neutralizing fluid in an expanding box approach. Turbulent magnetic fluctuations dominated by power-law frequency spectra, which are evident from in-situ as well as remote sensing measurements, are used in our models. The effects of background density inhomogeneity across the magnetic field on the resonant ion heating are studied. The effect of super- Alfvenic ion drift on the ion heating is investigated. It is found that the turbulent wave spectrum of initially parallel propagating waves cascades to oblique modes, and leads to enhanced resonant ion heating due to the inhomogeneity. The acceleration of the solar wind ions is achieved by the parametric instability of large amplitude waves in the spectrum, and is also affected by the inhomogeneity. The results of the study provide the ion temperature anisotropy and drift velocity temporal evolution due to relaxation of the instability. The non-Maxwellian velocity distribution functions (VDFs) of the ions are modeled in the inhomogeneous solar wind plasma in the acceleration region close to the Sun.

Tests on dynamic corrosion by water. Influence of the passage of a heat flux on the corrosion kinetics. pH measurement in water at high temperature; Essais de corrosion dynamique par l'eau. Influence du passage d'un flux thermique sur la cinetique de corrosion. Mesure du pH dans l'eau a haute temperature

Energy Technology Data Exchange (ETDEWEB)

Coriou, H.; Grall, L.; Hure, J.; Saint-James, R. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires; Berthod [Societe Grenobloise d' Etudes et d' Applications Hydrauliques, 38 (France); Le peintre [Centre National de la Recherche Scientifique (CNRS), 38 - Grenoble (France)

1958-07-01

The passage of a heat flux through the surface of a metal placed in a corrosive medium influences the rate of corrosion, these being higher than under adiabatic conditions. The apparatus developed for corrosion tests is described, it is possible to obtain with this equipment: 1) Heat fluxes greater than 200 W/cm{sup 2}, across aluminium canning, which is cooled by water (temperature 50 deg. C), circulating with flow rates of the order of 5 to 6 m/s. 2) Heat fluxes which can go up to 150 W/cm{sup 2}, across canning of zircaloy or stainless steel. The cooling fluid is pressurized water at a temperature around 280 deg. C, the flow-rate of circulation reaching 6 m/s. The results obtained on aluminium canning are studied from the viewpoint of corrosion, paying particular attention to cavitation phenomena which can cause serious damage in certain special circumstances. After developing a glass electrode system capable of supporting high pressures, the authors have investigated materials capable of functioning as a hydrogen electrode and of resisting satisfactorily corrosion by water at 200 deg. C. Various possibilities have been examined: electrodes of special glasses, quartz, metals, with a membrane etc... The results of the various tests and the practical limits of utilisation are given. (author)Fren. [French] Le passage d'un flux thermique a travers la surface d'un metal place dans un milieu corrosif influence les vitesses de corrosion, celles-ci etant plus elevees que dans des conditions adiabatiques. On decrit les appareils mis au point, pour essais de corrosion. Ils permettent d'obtenir: 1) A travers des gaine aluminium des flux thermiques depassant 200 W /cm{sup 2}. Les gaines sont refroidies par l'eau (temperature 50 deg. C), circulant a des vitesses de l'ordre de 5 a 6 m/s. 2) A travers des gaines en zircaloy ou acier inoxydable des flux thermiques pouvant s'elever a 150 W/cm{sup 2}. Le fluide de refroidissement est de l

Effect of heat treatment on the wear and corrosion behaviors of a gray cast iron coated with a COLMONOY 88 alloy deposited by high velocity oxygen fuel (HVOF thermal spray

Directory of Open Access Journals (Sweden)

A. Öz

2013-07-01

Full Text Available The present work has been conducted in order to determine the influence of heat treatment on the wear and corrosion behaviours of a gray cast iron substrate coated with a Ni base coating deposited by HVOF thermal spray. The wear resistance of the coatings was obtained using a reciprocating wear tester by rubbing a 10 mm diameter steel ball on the coatings at normal atmospheric conditions. Corrosion tests were performed using potentiodynamic polarization measurements in a 3,5 % NaCl solution. It was observed that the corrosion and wear resistance of the coatings increased along with the reduction of porosity and roughness by the heat treatment.

High temperature corrosion of advanced ceramic materials for hot gas filters. Topical report for part 1 of high temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Spear, K.E.; Crossland, C.E.; Shelleman, D.L.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering

1997-12-11

This program consists of two separate research areas. Part 1, for which this report is written, studied the high temperature corrosion of advanced ceramic hot gas filters, while Part 2 studied the long-term durability of ceramic heat exchangers to coal combustion environments. The objectives of Part 1 were to select two candidate ceramic filter materials for flow-through hot corrosion studies and subsequent corrosion and mechanical properties characterization. In addition, a thermodynamic database was developed so that thermochemical modeling studies could be performed to simulate operating conditions of laboratory reactors and existing coal combustion power plants, and to predict the reactions of new filter materials with coal combustion environments. The latter would make it possible to gain insight into problems that could develop during actual operation of filters in coal combustion power plants so that potential problems could be addressed before they arise.

Materials characterization center workshop on corrosion of engineered barriers

Energy Technology Data Exchange (ETDEWEB)

Merz, M.D.; Zima, G.E.; Jones, R.H.; Westerman, R.E.

1981-03-01

A workshop on corrosion test procedures for materials to be used as barriers in nuclear waste repositories was conducted August 19 and 20, 1980, at the Battelle Seattle Research Center. The purpose of the meeting was to obtain guidance for the Materials Characterization Center in preparing test procedures to be approved by the Materials Review Board. The workshop identified test procedures that address failure modes of uniform corrosion, pitting and crevice corrosion, stress corrosion, and hydrogen effects that can cause delayed failures. The principal areas that will require further consideration beyond current engineering practices involve the analyses of pitting, crevice corrosion, and stress corrosion, especially with respect to quantitative predictions of the lifetime of barriers. Special techniques involving accelerated corrosion testing for uniform attack will require development.

Materials characterization center workshop on corrosion of engineered barriers

International Nuclear Information System (INIS)

Merz, M.D.; Zima, G.E.; Jones, R.H.; Westerman, R.E.

1981-03-01

A workshop on corrosion test procedures for materials to be used as barriers in nuclear waste repositories was conducted August 19 and 20, 1980, at the Battelle Seattle Research Center. The purpose of the meeting was to obtain guidance for the Materials Characterization Center in preparing test procedures to be approved by the Materials Review Board. The workshop identified test procedures that address failure modes of uniform corrosion, pitting and crevice corrosion, stress corrosion, and hydrogen effects that can cause delayed failures. The principal areas that will require further consideration beyond current engineering practices involve the analyses of pitting, crevice corrosion, and stress corrosion, especially with respect to quantitative predictions of the lifetime of barriers. Special techniques involving accelerated corrosion testing for uniform attack will require development

Coal-fired power plants and the causes of high temperature corrosion

Energy Technology Data Exchange (ETDEWEB)

Oakey, J E; Simms, N J [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A B [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

1996-12-01

The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

Zircaloy-4 corrosion in PWR's

International Nuclear Information System (INIS)

Fyfitch, S.; Smalley, W.R.; Roberts, E.

1985-01-01

Zircaloy-4 waterside corrosion has been studied extensively in the nuclear industry for a number of years. Following the early crud-related corrosion failures in the Saxton test reactor, Westinghouse undertook numerous programs to minimize crud deposition on fuel rods in power reactors through primary coolant chemistry control. Modern plants today are operating with improved coolant chemistry guidelines, and crud deposition levels are very low in proportion to earlier experience. Zircaloy-4 corrosion under a variety of coolant chemistry, heat flux and exposure conditions has been studied extensively. Experience to date, even in relatively high coolant temperature plants, has indicated that -for both fuel cladding and structural components- Zircaloy-4 waterside corrosion performance has been excellent. Recognizing future industry trends, however, which will result in Zircaloy-4 being subjected to ever increasing corrosion duties, Westinghouse will continue accumulating Zircaloy-4 corrosion experience in large power plants. 13 refs.

Predicting the Performance of Organic Corrosion Inhibitors

Directory of Open Access Journals (Sweden)

David A. Winkler

2017-12-01

Full Text Available The withdrawal of effective but toxic corrosion inhibitors has provided an impetus for the discovery of new, benign organic compounds to fill that role. Concurrently, developments in the high-throughput synthesis of organic compounds, the establishment of large libraries of available chemicals, accelerated corrosion inhibition testing technologies, and the increased capability of machine learning methods have made discovery of new corrosion inhibitors much faster and cheaper than it used to be. We summarize these technical developments in the corrosion inhibition field and describe how data-driven machine learning methods can generate models linking molecular properties to corrosion inhibition that can be used to predict the performance of materials not yet synthesized or tested. We briefly summarize the literature on quantitative structure–property relationships models of small organic molecule corrosion inhibitors. The success of these models provides a paradigm for rapid discovery of novel, effective corrosion inhibitors for a range of metals and alloys in diverse environments.

Corrosion of vessel steel during its interaction with molten corium

International Nuclear Information System (INIS)

Bechta, S.V.; Khabensky, V.B.; Vitol, S.A.; Krushinov, E.V.; Granovsky, V.S.; Lopukh, D.B.; Gusarov, V.V.; Martinov, A.P.; Martinov, V.V.; Fieg, G.; Tromm, W.; Bottomley, D.; Tuomisto, H.

2006-01-01

This paper is concerned with corrosion of a cooled vessel steel structure interacting with molten corium in air and neutral (nitrogen) atmospheres during an in-vessel retention scenario. The data on corrosion kinetics at different temperatures on the heated steel surface, heat flux densities and oxygen potential in the system are presented. The post-test physico-chemical and metallographic analyses of melt samples and the corium-specimen ingot have clarified certain mechanisms of steel corrosion taking place during the in-vessel melt interaction

Pipe degradation investigations for optimization of flow-accelerated corrosion inspection location selection

International Nuclear Information System (INIS)

Chandra, S.; Habicht, P.; Chexal, B.; Mahini, R.; McBrine, W.; Esselman, T.; Horowitz, J.

1995-01-01

A large amount of piping in a typical nuclear power plant is susceptible to Flow-Accelerated Corrosion (FAC) wall thinning to varying degrees. A typical PAC monitoring program includes the wall thickness measurement of a select number of components in order to judge the structural integrity of entire systems. In order to appropriately allocate resources and maintain an adequate FAC program, it is necessary to optimize the selection of components for inspection by focusing on those components which provide the best indication of system susceptibility to FAC. A better understanding of system FAC predictability and the types of FAC damage encountered can provide some of the insight needed to better focus and optimize the inspection plan for an upcoming refueling outage. Laboratory examination of FAC damaged components removed from service at Northeast Utilities' (NU) nuclear power plants provides a better understanding of the damage mechanisms involved and contributing causes. Selected results of this ongoing study are presented with specific conclusions which will help NU to better focus inspections and thus optimize the ongoing FAC inspection program

Effect of Homogenization on Microstructure Characteristics, Corrosion and Biocompatibility of Mg-Zn-Mn-xCa Alloys

Science.gov (United States)

Li, Jingyuan; Lai, Huiying; Xu, Yuzhao

2018-01-01

The corrosion behaviors of Mg-2Zn-0.2Mn-xCa (denoted as MZM-xCa alloys) in homogenization state have been investigated by immersion test and electrochemical techniques in a simulated physiological condition. The microstructure features were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA), and the corrosion mechanism was illustrated using atomic force microscope (AFM), X-ray photoelectron spectroscopy (XPS) and confocal laser scanning microscopy (CLSM). The electrochemical and immersion test verify the MZM-0.38% Ca owns the best corrosion performance with the corrosion rate of 6.27 mm/year. Furthermore, the film layer of MZM-0.38% Ca is more compact and denser than that of others. This improvement could be associated with the combined effects of the suitable content of Zn/Ca dissolving into the α-Mg matrix and the modification of Ca-containing compounds by heat-treatment. However, the morphologies were transformed from uniform corrosion to localized pitting corrosion with Ca further addition. It could be explained that the excessive Ca addition can strengthen the nucleation driving force for the second phase formation, and the large volumes fraction of micro-galvanic present interface sites accelerate the nucleation driving force for corrosion propagation. In addition, in vitro biocompatibility tests also show the MZM-0.38% Ca was safe to bone mesenchymal stem cells (BMSCs) and was promising to be utilized as implant materials. PMID:29389894

Effect of Homogenization on Microstructure Characteristics, Corrosion and Biocompatibility of Mg-Zn-Mn-xCa Alloys

Directory of Open Access Journals (Sweden)

Yuan Zhang

2018-02-01

Full Text Available The corrosion behaviors of Mg-2Zn-0.2Mn-xCa (denoted as MZM-xCa alloys in homogenization state have been investigated by immersion test and electrochemical techniques in a simulated physiological condition. The microstructure features were characterized using scanning electron microscopy (SEM, X-ray diffraction (XRD, transmission electron microscopy (TEM and electron probe microanalysis (EPMA, and the corrosion mechanism was illustrated using atomic force microscope (AFM, X-ray photoelectron spectroscopy (XPS and confocal laser scanning microscopy (CLSM. The electrochemical and immersion test verify the MZM-0.38% Ca owns the best corrosion performance with the corrosion rate of 6.27 mm/year. Furthermore, the film layer of MZM-0.38% Ca is more compact and denser than that of others. This improvement could be associated with the combined effects of the suitable content of Zn/Ca dissolving into the α-Mg matrix and the modification of Ca-containing compounds by heat-treatment. However, the morphologies were transformed from uniform corrosion to localized pitting corrosion with Ca further addition. It could be explained that the excessive Ca addition can strengthen the nucleation driving force for the second phase formation, and the large volumes fraction of micro-galvanic present interface sites accelerate the nucleation driving force for corrosion propagation. In addition, in vitro biocompatibility tests also show the MZM-0.38% Ca was safe to bone mesenchymal stem cells (BMSCs and was promising to be utilized as implant materials.

Hydrodynamic Effect on the Inhibition for the Flow Accelerated Corrosion of an Elbow

Energy Technology Data Exchange (ETDEWEB)

Zeng, L.; Zhang, G. A.; Guo, X. P. [Huazhong University of Science and Technology, Wuhan (China)

2017-02-15

The inhibition effect of thioureido imidazoline inhibitor (TAI) for flow accelerated corrosion (FAC) at different locations for an X65 carbon steel elbow was studied by array electrode and computational fluid dynamics (CFD) simulations. The distribution of the inhibition efficiency measured by electrochemical impedance spectroscopy (EIS) is in good accordance with the distribution of the hydrodynamic parameters at the elbow. The inhibition efficiencies at the outer wall are higher than those at the inner wall meaning that the lower inhibition efficiency is associated with a higher flow velocity, shear stress, and turbulent kinetic energy at the inner wall of the elbow, as well as secondary flow at the elbow rather than the mass transport of inhibitor molecules. Compared to the static condition, the inhibition efficiency of TAI for FAC was relatively low. It is also due to a drastic turbulence flow and high wall shear stress during the FAC test, which prevents the adsorption of inhibitor and/or damages the adsorbed inhibitor film.

Metallurgical and Corrosion Characterization of POST Weld Heat Treated Duplex Stainless Steel (uns S31803) Joints by Friction Welding Process

Science.gov (United States)

Asif M., Mohammed; Shrikrishna, Kulkarni Anup; Sathiya, P.

2016-02-01

The present study focuses on the metallurgical and corrosion characterization of post weld heat treated duplex stainless steel joints. After friction welding, it was confirmed that there is an increase in ferrite content at weld interface due to dynamic recrystallization. This caused the weldments prone to pitting corrosion attack. Hence the post weld heat treatments were performed at three temperatures 1080∘C, 1150∘C and 1200∘C with 15min of aging time. This was followed by water and oil quenching. The volume fraction of ferrite to austenite ratio was balanced and highest pit nucleation resistance were achieved after PWHT at 1080∘C followed by water quench and at 1150∘C followed by oil quench. This had happened exactly at parameter set containing heating pressure (HP):40 heating time (HT):4 upsetting pressure (UP):80 upsetting time (UP):2 (experiment no. 5). Dual phase presence and absence of precipitates were conformed through TEM which follow Kurdjumov-Sachs relationship. PREN of ferrite was decreasing with increase in temperature and that of austenite increased. The equilibrium temperature for water quenching was around 1100∘C and that for oil quenching was around 1140∘C. The pit depths were found to be in the range of 100nm and width of 1.5-2μm.

Corrosion of X65 Pipeline Steel Under Deposit and Effect of Corrosion Inhibitor

Directory of Open Access Journals (Sweden)

XU Yun-ze

2016-10-01

Full Text Available Effect of the deposit on the electrochemical parameters of X65 pipeline steel in oxygen contained sodium chloride solution was studied by EIS and PDS methods. The galvanic corrosion behavior under deposit and effect of different concentration of corrosion inhibitor PBTCA were studied by electrical resistance (ER method combined with ZRA. The results show that the corrosion potential of X65 steel shifts negatively as SiO2 covering its surface and the corrosion rate becomes lower. When the galvanic couple specimen with deposit is electrically connected with the specimen without deposit, anodic polarization occurs on X65 steel under deposit and the galvanic current density decreases from 120μA/cm2 to 50μA/cm2 and keeps stable. As 5×10-5, 8×10-5 and 3×10-4 PBTCA were introduced into the solution, the galvanic current density reaches the highest 1300μA/cm2 and then decreases to 610μA/cm2 keeping stable around 610μA/cm2, corrosion rate of X65 steel under deposit reaches 6.11mm/a. PBTCA accelerates the corrosion of X65 steel under deposit in oxygen contained solution. Through the investigation on the surface of the specimens, serious local corrosion occurs on the X65 steel surface under deposit.

Effects of Alloyed Carbon on the General Corrosion and the Pitting Corrosion Behavior of FeCrMnN Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Ha, Heon-Young; Lee, Tae-Ho; Kim, Sung-Joon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

2011-10-15

The effects of alloyed carbon on the pitting corrosion, the general corrosion, and the passivity behavior of Fe{sub 1}8Cr{sub 1}0Mn{sub 0}.4Nx{sub C} (x=0 ⁓ 0.38 wt%) alloys were investigated by various electrochemical methods and XPS analysis. The alloyed carbon increased the general corrosion resistance of the FeCrMnN matrix. Carbon enhanced the corrosion potential, reduced the metal dissolution rate, and accelerated the hydrogen evolution reaction rate in various acidic solutions. In addition, carbon promoted the pitting corrosion resistance of the matrix in a chloride solution. The alloyed carbon in the matrix increased the chromium content in the passive film, and thus the passive film became more protective.

Accelerated atmospheric corrosion testing using a cyclic wet/dry exposure test

International Nuclear Information System (INIS)

Lyon, S.B.; Thompson, G.E.; Johnson, J.E.; Wood, G.C.

1989-01-01

Aluminum corrosion is important in overhead electrical conductors constructed from aluminum wire centrally reinforced by galvanized steel strands. Inspection of conductor after long service has implicated rubber bushing material, on the outside, and the galvanized strands, on the inside, as providing potential galvanic sites for the initiation of rapid aluminum corrosion. Therefore, the galvanic corrosion of aluminum in contact with graphite-loaded neoprene rubber, hot-dip galvanized steel and steel was assessed in a cyclic wet/dry exposure test using mixed-salts spray solutions containing appropriate ratios of sulfate and chloride ion. Aluminum was found to corrode at between 3 to 6 times its uncoupled rate when associated with the rubber material. While the eta-phase, relatively pure Zn, galvanized layer remained intact, galvanic corrosion of aluminum was slow. However, on exposure of the zeta-phase, Zn/Fe intermetallic layer, aluminum corroded about 35 times faster than expected in a solution with a high level of Cl - ion. The importance of these data to conductor lifetime is discussed

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

International Nuclear Information System (INIS)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

Highlights: • An in-situ and real-time electrochemical monitoring of flow-induced corrosion of Mg alloy is designed in a vascular bioreactor. • Effect of hydrodynamics on corrosion kinetics, types, rates and products is analyzed. • Flow accelerates mass and electron transfer, leading to an increase in uniform and localized corrosions. • Flow increases not only the thickness of uniform corrosion product layer, but the removal rate of localized corrosion products. • Electrochemical impedance spectroscopy and linear polarization-measured polarization resistances provide a consistent correlation to corrosion rate calculated by computed tomography. - Abstract: An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Effect of heat treatment on corrosion behavior of low pressure sand cast Mg-10Gd-3Y-0.5Zr alloys

Directory of Open Access Journals (Sweden)

Qian-qian Wu

2016-07-01

Full Text Available The corrosion behaviors of low-pressure sand cast Mg-10Gd-3Y-0.5Zr (wt.% alloys in as-cast, solution treated (T4 and aged (T6 conditions were studied by means of immersion test and electrochemical measurements in 5wt.% NaCl solution saturated with Mg(OH2. It was observed that the corrosion rate in the T4 condition was lower than that of the as-cast and T6 conditions by both sand casting and permanent mold casting with the same order of as-cast>T6>T4; while the corrosion resistance of the permanent mold casting is superior to the sand casting. The morphologies of the corrosion products are similar porous structures consisting of tiny erect flakes perpendicular to the corroded surface of the alloy, irrespective of the heat treatment conditions. Especially, the corrosion film in T4 condition is more compact than that in the other two conditions. In addition, the severer corrosion happening to the as-cast condition is correlated with the galvanic corrosion between the matrix and the eutectic compounds; while improved corrosion resistance for the T4 and T6 conditions is ascribed to the dissolution of the secondary eutectic compounds. The measured corrosion current densities of Mg-10Gd-3Y-0.5Zr alloys in as-cast, T4, and T6 conditions are 36 μA·cm-2, 10 μA·cm-2, and 33 μA·cm-2, respectively. The proposed equivalent circuit [Rs(CPE1(Rt(RfCPE2] by Zview software matches well with the tested electrochemical impedance spectra (EIS data.

Methodology for the accelerated simulation of the deterioration that by atmospheric corrosion appears in electronic equipment; Metodologia para la simulacion acelerada del deterioro que por corrosion atmosferica se presenta en equipo electronico

Energy Technology Data Exchange (ETDEWEB)

Ortiz Prado, A.; Schouwenaars, R.; Cerrud Sanchez, S.M. [Facultad de Ingenieria, UNAM, Mexico, D.F. (Mexico)

2002-12-01

The corrosion resistance of systems and electronic parts which are designed to work in atmospheric conditions have been tested for decades; some of these methods were the Cyclic Humidity Test, Field Tests and Salt Spray (Fog) Testing, the latter was one of the most popular methods. However, the salt spray test and most of the other existing methods do not show strong relationships with the real conditions of service. For this reason, it is necessary to develop appropriated methods and equipment for the accelerated simulation of real atmospheric corrosion phenomena. This article seeks to demonstrate the need to develop a test and the necessary equipment to reproduce the damage in electronic systems and equipment by atmospheric corrosion. [Spanish] Para la evaluacion de la resistencia a la corrosion de sistemas y equipo electronico que trabajaran bajo condiciones de deterioro generadas por el medio ambiente, se han aplicado una serie de ensayos, donde el mas popular es el de camara de niebla salina. Sin embargo, este y otros que se han elaborado para tal efecto no tienen ninguna relacion con las condiciones reales de servicio, por lo que es necesario un metodo de evaluacion que permita simular de forma acelerada los fenomenos de deterioro por efectos ambientales. Este articulo pretende demostrar la necesidad de desarrollar una prueba, que en forma acelerada, reproduzca el dano que sufre el material por efecto de la atmosfera; el cual se orienta a la evaluacion de equipo electrico y electronico.

Corrosion of high-density sintered tungsten alloys. Part 2

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1988-12-01

The behaviour of four high-density sintered tungsten alloys has been evluated and compared with that of pure tungsten. Rates of corrosion during the cyclic humidity and the salt mist tests were ascertained from weight loss measurements. Insight into the corrosion mechanism was gained from the nature of the corrosion products and an examination of the corroded surfaces. In the tests, the alloy 95% W, 2.5% Ni, 1.5% Fe was the most corrosion resistant. The data showed that copper as an alloying element accelerates corrosion of tungsten alloys. Both attack on the tungsten particles and the binder phase were observed together with tungsten grain loss. 6 refs., 3 tabs.,

Transport of laser accelerated proton beams and isochoric heating of matter

International Nuclear Information System (INIS)

Roth, M; Alber, I; Guenther, M; Harres, K; Bagnoud, V; Brown, C; Gregori, G; Clarke, R; Heathcote, R; Li, B; Daido, H; Fernandez, J; Flippo, K; Gaillard, S; Gauthier, C; Glenzer, S; Kritcher, A; Kugland, N; LePape, S; Makita, M

2010-01-01

The acceleration of intense proton and ion beams by ultra-intense lasers has matured to a point where applications in basic research and technology are being developed. Crucial for harvesting the unmatched beam parameters driven by the relativistic electron sheath is the precise control of the beam. We report on recent experiments using the PHELIX laser at GSI, the VULCAN laser at RAL and the TRIDENT laser at LANL to control and use laser accelerated proton beams for applications in high energy density research. We demonstrate efficient collimation of the proton beam using high field pulsed solenoid magnets, a prerequisite to capture and transport the beam for applications. Furthermore we report on two campaigns to use intense, short proton bunches to isochorically heat solid targets up to the warm dense matter state. The temporal profile of the proton beam allows for rapid heating of the target, much faster than the hydrodynamic response time thereby creating a strongly coupled plasma at solid density. The target parameters are then probed by X-ray Thomson scattering (XRTS) to reveal the density and temperature of the heated volume. This combination of two powerful techniques developed during the past few years allows for the generation and investigation of macroscopic samples of matter in states present in giant planets or the interior of the earth.

Transport of laser accelerated proton beams and isochoric heating of matter

Energy Technology Data Exchange (ETDEWEB)

Roth, M; Alber, I; Guenther, M; Harres, K [Inst. fuer Kernphysik, Technische Universitaet Darmstadt, 64289 Darmstadt (Germany); Bagnoud, V [GSI Helmholtzzentrum f. Schwerionenforschung GmbH, 64291 Darmstadt (Germany); Brown, C; Gregori, G [Clarendon Laboratory, University of Oxford, Parks Road, Oxford OX1 3PU (United Kingdom); Clarke, R; Heathcote, R; Li, B [STFC, Rutherford Appleton Laboratory, Chilton, Didcot, OX14 OQX (United Kingdom); Daido, H [Photo Medical Research Center, JAEA, Kizugawa-City, Kyoto 619-0215 (Japan); Fernandez, J; Flippo, K; Gaillard, S; Gauthier, C [Los Alamos National Laboratory, Los Alamos, New Mexico 87545 (United States); Glenzer, S; Kritcher, A; Kugland, N; LePape, S [Lawrence Livermore National Laboratory, Livermore, California 94551 (United States); Makita, M, E-mail: markus.roth@physik.tu-darmstadt.d [School of Mathematics and Physics, Queen' s University of Belfast, Belfast BT7 1NN (United Kingdom)

2010-08-01

The acceleration of intense proton and ion beams by ultra-intense lasers has matured to a point where applications in basic research and technology are being developed. Crucial for harvesting the unmatched beam parameters driven by the relativistic electron sheath is the precise control of the beam. We report on recent experiments using the PHELIX laser at GSI, the VULCAN laser at RAL and the TRIDENT laser at LANL to control and use laser accelerated proton beams for applications in high energy density research. We demonstrate efficient collimation of the proton beam using high field pulsed solenoid magnets, a prerequisite to capture and transport the beam for applications. Furthermore we report on two campaigns to use intense, short proton bunches to isochorically heat solid targets up to the warm dense matter state. The temporal profile of the proton beam allows for rapid heating of the target, much faster than the hydrodynamic response time thereby creating a strongly coupled plasma at solid density. The target parameters are then probed by X-ray Thomson scattering (XRTS) to reveal the density and temperature of the heated volume. This combination of two powerful techniques developed during the past few years allows for the generation and investigation of macroscopic samples of matter in states present in giant planets or the interior of the earth.

Study on corrosion of metal materials in nitrate molten salts

Science.gov (United States)

Zhai, Wei; Yang, Bo; Li, Maodong; Li, Shiping; Xin, Mingliang; Zhang, Shuanghong; Huang, Guojia

2017-01-01

High temperature molten salts as a heat transfer heat storage medium has been more widely used in the field of concentrated solar thermal power generation. In the thermal heat storage system, metal material stability and performance at high temperatures are of one major limitation in increasing this operating temperature. In this paper, study on corrosion of 321H, 304, 316L, P91 metal materials in modified solar two molten salts. The corrosion kinetics of 304, 316L, 321H, P91 metal material in the modified solar two molten salts at 450°C, 500°C is also investigated. Under the same condition it was found that 304, 321H corroded at a rate of 40% less than P91. Spallation of corrosion products was observed on P91 steel, while no obvious observed on other kinds of stainless steel. Corrosion rates of 304, 321H, and 316L slowly increased with temperature. Oxidation mechanisms little varied with temperature. Corrosion products of metal materials observed at 450°C, 500°C were primarily Fe oxide and Fe, Cr oxide.

Carbon Dioxide Corrosion:

DEFF Research Database (Denmark)

Fosbøl, Philip Loldrup

2008-01-01

CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system...... with the basic thermodynamics of electrolytes in chapter 2, the extension and general description of electrolyte mass transport in chapter 3, and the electrochemical kinetics of corrosion in chapter 4. A literature overview of CO2 corrosion is shown in chapter 5 and possible extensions of the models...... and validated against heat capacity data. The model is also fitted to experimental data produced and shown in chapter 8 for SLE in the Na2CO3-NaHCO3-MEG-H2O system. The application of the above model is shown in chapter 9. Here the thermodynamic correction factors are calculated. These show how the diffusion...

Influence of biofilm formation on corrosion and scaling in geothermal plants

Science.gov (United States)

Kleyböcker, Anne; Lerm, Stephanie; Monika, Kasina; Tobias, Lienen; Florian, Eichinger; Andrea, Seibt; Markus, Wolfgramm; Hilke, Würdemann

2017-04-01

Process failures may occur due to corrosion and scaling processes in open loop geothermal systems. Especially after heat extraction, sulfate reducing bacteria (SRB) contribute to corrosion processes due to a more favorable temperature for their growth. In biofilms containing FeS scales, corrosion processes are enhanced. Furthermore, scales can lead to reduced pipe profiles, to a diminished heat transfer and a decrease in the wellbore injectivity. Inhibitors are frequently applied to minimize scaling in technical systems. A prerequisite for the application of inhibitors in geothermal plants located in the Molasse basin is their degradability under reservoir conditions, e. g. in a reduced environment. In order to determine the effects of scale-inhibitors on the subsurface and microbial processes, laboratory experiments were performed focusing on the microbial inhibitor degradation. First results indicate that the inhibitor degradation under anaerobic conditions is possible. Besides the inhibitor application also other techniques are investigated to economically reduce corrosion and scaling in geothermal plants. In a mobile bypass system, the influence of biofilm formation on corrosion and scaling was investigated. The bypass system was tested at a geothermal heat store in the North German Basin. The plant is operated with highly saline fluid (salinity 130 g/L) and known to be affected by SRB. The SRB contributed to corrosion damages especially at the pump in the well on the cold side. Heat shocks were successfully used in the bypass system to reduce biofilm formation as well as corrosion and scaling processes.

Influence of coolant pH on corrosion of 6061 aluminum under reactor heat transfer conditions

International Nuclear Information System (INIS)

Pawel, S.J.; Felde, D.K.; Pawel, R.E.

1995-10-01

To support the design of the Advanced Neutron Source (ANS), an experimental program was conducted wherein aluminum alloy specimens were exposed at high heat fluxes to high-velocity aqueous coolants in a corrosion test loop. The aluminum alloys selected for exposure were candidate fuel cladding materials, and the loop system was constructed to emulate the primary coolant system for the proposed ANS reactor. One major result of this program has been the generation of an experimental database defining oxide film growth on 6061 aluminum alloy cladding. Additionally, a data correlation was developed from the database to permit the prediction of film growth for any reasonable thermal-hydraulic excursion. This capability was utilized effectively during the conceptual design stages of the reactor. During the course of this research, it became clear that the kinetics of film growth on the aluminum alloy specimens were sensitively dependent on the chemistry of the aqueous coolant and that relatively small deviations from the intended pH 5 operational level resulted in unexpectedly large changes in the corrosion behavior. Examination of the kinetic influences and the details of the film morphology suggested that a mechanism involving mass transport from other parts of the test loop was involved. Such a mechanism would also be expected to be active in the operating reactor. This report emphasizes the results of experiments that best illustrate the influence of the nonthermal-hydraulic parameters on film growth and presents data to show that comparatively small variations in pH near 5.0 invoke a sensitive response. Simply, for operation in the temperature and heat flux range appropriate for the ANS studies, coolant pH levels from 4.5 to 4.9 produced significantly less film growth than those from pH 5.1 to 6. A mechanism for this behavior based on the concept of treating the entire loop as an active corrosion system is presented

Changes in acceleration rate of chloride ions depending on climatic conditions. Influence of rain

International Nuclear Information System (INIS)

Corvo, F.; Arroyave, C.; Autie, M.; Minotas, J.; Balmaseda, J.; Delgado, J.; Haces, C.

2003-01-01

Mild steel,copper and aluminum samples were exposed outdoors in two atmospheric test stations located in Havana, Cuba and Medellin, colombia. Two parallel group of samples were formed, one for each station. They were submitted to accelerated outdoor test by intermittent spraying of a salt solution (SCAB test) according to ISO 11474.98, receiving also the influence of the open atmosphere. The acceleration of corrosion rate of the three metals caused by the presence of chloride ions in both stations was determined. As expected, steel shows the higher corrosion rate and acceleration by chlorides, particularly at Cuban corrosion station. A remarkable difference in the acceleration rate of chloride ions for mild steel and copper between Cuban and Colombian acceleration rate of chloride ions of steel and copper. Steel corrosion products were analysed by Moessbauer Spectroscopy. Water absorption was also studied. The presence of magnetite, goethite and other Iron compounds was determined. (Author) 10 refs

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (1), major features of coupled analysis and application for evaluation of wall thinning rate

International Nuclear Information System (INIS)

Naitoh, Masanori; Uchida, Shunsuke; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2009-01-01

Six calculation steps have been prepared for predicting flow accelerated corrosion (FAC) occurrence and evaluating wall thinning rate. (1) Flow pattern and temperature in each elemental volume along the flow path are obtained with a 1D plant system code, (2) Corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path are calculated with a hydrazine-oxygen reaction code, (3) Precise flow patterns and mass transfer coefficients at the structure surface are calculated with a 3D CFD code, (4) Danger zones are evaluated by combining major FAC parameters, (5) Wall thinning rates are calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis at the identified danger zone, and then, (6) Residual life and effects of countermeasures can be evaluated. Anodic and cathodic current densities and ECPs were calculated with the static electrochemistry model, and ferrous ion release rate determined by the anodic current density was used as input for the dynamic double oxide layer model. Thickness of the oxide film and its characteristics determined by the dynamic double oxide layer model were used for the electrochemistry model to determine the resistances of cathodic current from the bulk to the surface and anodic current from the surface to the bulk. The calculated results of the coupled models had been compared with the data measured at operating Boiling Water Reactor (BWR) plants and it was demonstrated that the calculated results had good agreements with the measured ones. 6 step-evaluation procedures for liquid droplet impingement (LDI) were also proposed. (author)

Pitting Corrosion Topography Characteristics and Evolution Laws of LC4 Aluminum Alloy in Service Environment

Directory of Open Access Journals (Sweden)

LIU Zhiguo

2017-08-01

Full Text Available Aircraft aluminum alloy is easy to initiate pitting corrosion in the service environment, the pitting corrosion topography characteristics could directly affect the fatigue mechanical property of structure material. In order to obtain the pitting corrosion topography characteristics of LC4 aluminum alloy in the service environment, the accelerated corrosion test was carried out along the accelerated corrosion test environment spectrum which imitated the service environment spectrum, and the corrosion topography characteristic parameters of corrosion pit depth H,corrosion pit surface length L and corrosion pit surface width W were defined respectively. During the corrosion test process,the three parameters of typical corrosion pit were successively measured in different equivalent corrosion years for obtaining the corrosion pit damage size data, then the data were analysed through the statistics method and fractal theory. Further more in order to gain the pit topography characteristics in the same equivalent corrosion year and the topography evolution laws during different equivalent corrosion years were gained. The analysis results indicate that LC4 aluminum alloy corrosion pit topography characteristics in the service environment include the following:firstly, the pit topography characteristic parameters conform to the lognormal distributions in the same equivalent corrosion years; secondly,the pit topography characteristic parameters gradually reflect the fractal feature in accordance with the equivalent corrosion year increment, and the pits tend to be shallow, long and moderate wide topography character.

Corrosion resistance of Mo-Fe-Ti alloy for overpack in simulating underground environment

Energy Technology Data Exchange (ETDEWEB)

Nishimura, Toshiyasu, E-mail: NISHIMURA.Toshiyasu@nims.go.jp [Structural metals Center, National Institute for Materials Science (NIMS), 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan)

2011-12-15

Highlights: Black-Right-Pointing-Pointer Aging heat-treated Mo-Fe-Ti alloy showed lower corrosion resistance than solution treated one, but much higher than pure Ti in EIS measurement. Black-Right-Pointing-Pointer As {alpha}-phases showed lower Mo content by TEM, they were preferentially dissolved from base metal in the corrosion test. Black-Right-Pointing-Pointer As Fe was involved in {beta} (b)-phase with Mo which increased the corrosion resistance, the addition of Fe did not decrease the corrosion resistance. - Abstract: In order to examine the application of Mo-Fe-Ti alloy for overpak, the corrosion resistance of heat-treated its alloys was investigated by electrochemical impedance spectroscopy (EIS) and transmission electron microscopy (TEM). The sample subjected to solution heat treatment (ST) had a single {beta} phase and samples subjected to aging heat treatment at 600-700 Degree-Sign C had {alpha} phase precipitation in {beta} phase. EIS results showed that the corrosion resistance of the aging heat-treated samples was lower than that of the ST sample, but much higher than that of pure Ti in 10% NaCl solution of pH 0.5 at 97 Degree-Sign C which simulating the crevice solution. Laser micrographs of the aging heat-treated samples indicated that {alpha} phase was caused selective dissolution in test solution. The TEM combined with EDAX (energy dispersive X-ray) analyses showed that {beta} phase matrix composed of 2.7 wt.% Mo and 4.8 wt.% Fe, and {alpha} phase composed of 0.7 wt.% Mo and 0.1 wt.% Fe in sample aged at 600 Degree-Sign C. Thus, Mo-poor {alpha} phase was selectively dissolved in a test solution. In EIS, the ST sample of only {beta} phase showed the highest resistance, and aging heat-treated samples containing {alpha} phase (0.7 wt.% Mo) showed higher values than pure Ti in the corrosion test. As Fe was involved in {beta} phase with Mo which increased remarkably the corrosion resistance, the addition of Fe did not decrease the corrosion resistance

A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

Directory of Open Access Journals (Sweden)

Weiliang Jin

2013-09-01

Full Text Available The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

Science.gov (United States)

Xu, Chen; Li, Zhiyuan; Jin, Weiliang

2013-09-30

The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Hwang, Il Soon; Lee, Na Young; Oh, Young Jin; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2008-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by direct current potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by ultrasound technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, K.H.; Hwang, I.S.; Lee, N.Y.; Oh, Y.J.; Park, J.H.; Sohn, C.H.

2007-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted in its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by a Direct Current Potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by Ultrasonic Technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts. (author)

Corrosion control by limestone immersion into the hot water heat-storage tank. Case history of air-conditioning systems of Sapporo city subway stations; Sekkaiseki shinsekiho ni yoru chikunetsu onsui keito no boshoku koka. Sapporoshi chikatetsu kakueki no kucho setsubi no jirei

Energy Technology Data Exchange (ETDEWEB)

Kishi, M. [Sapporo City Transportation Bureau, Sapporo (Japan); Okumura, J. [Hokkaido Nikken Sekkei Ltd., Sapporo (Japan); Sakai, Y.; Shiiya, O. [Takasago Thermal Engineering Co. Ltd., Tokyo (Japan)

1995-06-05

Limestone immersion into heat-storage water tanks is a method for improving the water quality so as to encrust inner surface of piping by corrosion-preventive calcium carbonate film. For air-conditioning of Support city subway stations, heat-storing heat-pump systems with heat recovery from exhaust air have been introduced and developed for energy saving along with expansion of the subway routes. Inner surfaces of the heat-storage water tanks of all stations are coated with FRP-lining, therefore, some corrosion-preventive chemicals had been dosed from the starting up. However, the storage waters of all stations turned to red because of continuity of the piping corrosion. Instead of dosing chemicals, the limestone immersion method station. Thanks to His method, excellent results were obtained in a short period contributing control of the piping corrosion together with the red water fading. 14 figs., 1 tab.

Microbiologically influenced corrosion of carbon steel in the presence of sulphate reducing bacteria

International Nuclear Information System (INIS)

Tunaru, M.; Velciu, L.; Mihalache, M.; Laurentiu, P.

2016-01-01

Sulphate-reducing bacteria (SRB) are the most important organisms in microbiologically induced corrosion. In this context, the paper presents an assessment (by experimental tests) of the behaviour of carbon steel samples (SA106gr.B) in SRB media. Some of samples were immersed in microbial environment in order microbiological analysis of their surface and another part was used to perform accelerated electrochemical tests to determine electrochemical parameters for the system carbon steel / microbial medium (corrosion rate, the polarization resistance of the surface, susceptibility to pitting corrosion). The surfaces of the tested samples were analyzed using the optical and electronic microscope, and emphasized the role of bacteria in the development of biofilms under which appeared characteristics of corrosion attack. The correlation of all results confirmed that SRB accelerated the localized corrosion of the surfaces of SA 106gr.B carbon steel. (authors)

Caustic stress corrosion cracking of Inconel-600, Incoloy-800, and Type 304 stainless steel

International Nuclear Information System (INIS)

Theus, G.J.

1976-01-01

High-temperature electrochemical tests have resulted in the stress corrosion cracking of Inconel-600 and Incoloy-800 (registered trademarks, International Nickel Company), and Type 304 stainless steel in caustic solutions. Results show that stress corrosion cracking of these alloys can be prevented or accelerated by varying their electrochemical potential. To a certain extent, the same effect can be achieved by altering the gas atmosphere above the test solution from a pure nitrogen cover gas to a mixture of 5 percent H 2 and 95 percent N 2 . The effect of the cover gas can then be negated by adjusting the specimen's electrochemical potential either to cause or to inhibit stress corrosion cracking. Some specifics of the test results reveal that in deoxygenated caustic solutions, Inconel-600 cracks intergranularly at mildly anodic potentials; Incoloy-800 cracks transgranularly at reduced potentials (at or near the open circuit potential) and intergranularly at highly oxidizing potentials; and cracking is mixed (transgranular/intergranular) for Type 304 stainless steel at or near the open circuit potential. The severity of cracking for both Inconel-600 and Incoloy-800 in deoxygenated caustic solutions is reduced by giving the materials a simulated post-weld heat treatment (1150 0 F for 18 h). Test results on Inconel-600 show that high-carbon (0.06 percent) material cracks less severely than low-carbon (0.02 percent) material, in both the simulated post-weld heat-treated condition and the mill-annealed condition

Microbially influenced corrosion of stainless steel by marine bacterium Vibrio natriegens: (I) Corrosion behavior

Energy Technology Data Exchange (ETDEWEB)

Cheng Sha; Tian Jintao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Lei Yanhua; Chang Xueting; Liu Tao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng, E-mail: yys2006@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China)

2009-04-30

The microbially influenced corrosion of stainless steel (SS) by marine bacterium Vibrio natriegens (V. natriegens) was investigated using surface analysis (atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDXA)) and electrochemical techniques (the open circuit potential, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization curves ). AFM images corroborated the results from the EIS models which show biofilm attachment and subsequent detachment over time. The SEM images revealed the occurrence of micro-pitting corrosion underneath the biofilms on the metal surface after the biofilm removal. The presence of carbon, oxygen, phosphor and sulfur obtained from EDXA proved the formation of biofilm. The electrochemical results showed that the corrosion of SS was accelerated in the presence of V. natriegens based on the decrease in the resistance of the charge transfer resistance (R{sub ct}) obtained from EIS and the increase in corrosion current densities obtained from potentiodynamic polarization curves.

Demonstration through EPR tests of the sensitivity of austeno-ferritic steels to intergranular corrosion and stress corrosion cracking

International Nuclear Information System (INIS)

Lopez, Nathalie

1997-01-01

Duplex stainless steels can be sensitised to intergranular corrosion and stress corrosion cracking (SCC) under some conditions (heat treatments, welding). The aim of this work is to contribute to the validation of the EPR (Electrochemical Potentiodynamic Reactivation) test in order to determine conditions for normalisation. This method, based on the dissolution of chromium depleted areas due to precipitation of σ-phase, provides a degree of sensitisation to intergranular corrosion. The test is broaden considering the mechanical stress by the way of slow strain rate tests, performed in chloride magnesium and in a solution similar to the EPR solution. A metallurgical study puts on the precipitates and the structural modifications due to welding and heat treatments, in order to make a critical analysis of the EPR test. (author) [fr

Corrosion Analysis of TiCN Coated Al-7075 Alloy for Marine Applications: A Case Study

Science.gov (United States)

Srinath, M. K.; Ganesha Prasad, M. S.

2018-05-01

Corrosion is one of the most important marine difficulties that cause long term problems, occurring in ships and submarines surrounded by a corrosive environment when coupled with chemical, temperature and stress related conditions. Corrosion of marine parts could lead to severe disasters. Coatings and heat treatment in a very effective way could be used to protect the aluminium parts against corrosion. The present case study focuses on the corrosion and microstructural properties of TiCN coatings fabricated on Al-7075 aluminium alloy substrate by using Physical Vapour Deposition technique. Corrosion properties of specimen's heat treated at 500 °C at durations of 1, 4, 8 and 12 h were tested through salt spray test. According to D-1193, ASTM standard, corrosion resistance of coated and heat treated Al-7075 samples were investigated in solution kept at 95 °F with a pH of 6.5-7.2, with 5 sections of NaCl to 95 sections of type IV water. The specimen's heat treated for 1 h showed positive corrosion resistance, while the specimens treated for longer durations had the opposite effect. The microstructures of the salt spray tested coatings were investigated by scanning electron microscope. X-ray diffraction tests were conducted on specimens to determine the atomic and molecular structure of the surface crystals and the unit cell dimensions. The corrosion mechanisms of the coated specimens under the heat treated conditions have been explored.

Flue gas corrosion through halogen compounds in fuel gas

Energy Technology Data Exchange (ETDEWEB)

Eisenmann, R

1987-04-01

The halogens of chlorine and fluorine greatly influence the corrosion speed of metal materials. If small quantities of chlorinated and/or fluorinated hydrocarbons are present in fuel gas like in landfill gas, they must not result in enhanced corrosion of gas appliances. Data from literature and the initial results of tests run by the author indicate that quantities at about 10 mg/cbm (in terms of chlorine) can be assumed not to cause any noticeable acceleration of corrosion speed.

Synthesis of published and unpublished corrosion data from long term tests of fasteners embedded in wood : calculation of corrosion rates and the effect of corrosion on lateral joint strength

Science.gov (United States)

Samuel L. Zelinka; Douglas R. Rammer

2011-01-01

In the past 5 years, several accelerated test methods have been developed to measure the corrosion of metals in contact with wood. It is desirable to contrast these accelerated results against those of long term exposure tests. While there have been several published long-term exposure tests performed on metals in treated wood, the data from these studies could not be...

Deposition and high temperature corrosion in a 10 MW straw

DEFF Research Database (Denmark)

Michelsen, Hanne Philbert; Frandsen, Flemming; Dam-Johansen, Kim

1998-01-01

Deposition and corrosion measurements were conducted at a 10 MW wheat straw fired stoker boiler used for combined power and heat production. The plant experiences major problems with deposits on the heat transfer surfaces, and test probes have shown enhanced corrosion due to selective corrosion...... for metal temperatures above 520 C. Deposition measurements carried out at a position equal to the secondary superheater showed deposits rich in potassium and chlorine and to a lesser extent in silicon, calcium, and sulfur. Potassium and chlorine make up 40-80 wt% of the deposits. Mechanisms of deposit...

Countermeasures to stress corrosion cracking by stress improvement

International Nuclear Information System (INIS)

Umemoto, Tadahiro

1983-01-01

One of the main factors of the grain boundary stress corrosion cracking occurred in the austenitic stainless steel pipes for reactor cooling system was the tensile residual stress due to welding, and a number of methods have been proposed to reduce the residual stress or to change it to compressive stress. In this paper, on the method of improving residual stress by high frequency heating, which has been applied most frequently, the principle, important parameters and the range of application are explained. Also the other methods of stress improvement are outlined, and the merit and demerit of respective methods are discussed. Austenitic stainless steel and high nickel alloys have good corrosion resistance, high toughness and good weldability, accordingly they have been used for reactor cooling system, but stress corrosion cracking was discovered in both BWRs and PWRs. It occurs when the sensitization of materials, tensile stress and the dissolved oxygen in high temperature water exceed certain levels simultaneously. The importance of the residual stress due to welding, induction heating stress improvement, and other methods such as heat sink welding, last pass heat sink welding, back lay welding and TIG torch heating stress improvement are described. (Kako, I.)

Acid corrosion inhibitor

Energy Technology Data Exchange (ETDEWEB)

Chen, N G

1964-04-28

An acid corrosion inhibitor is prepared by a 2-stage vacuum evaporation of effluents obtained from the ammonia columns of the coking oven plant. The effluent, leaving a scrubber in which the phenols are removed at a temperature of 98$C, passes through a quartz filter and flows into a heated chamber in which it is used for preheating a solution circulating through a vacuum unit, maintaining the temperature of the solution at 55$ to 60$C. The effluent enters a large tank in which it is boiled at 55$ to 60$C under 635 to 640 mm Hg pressure. Double evaporation of this solution yields a very effective acid corrosion inhibitor. Its corrosion-preventing effect is 97.9% compared with 90.1% for thiourea and 88.5% for urotropin under identical conditions.

Accelerated life tests of specimen heat pipe from Communication Technology Satellite (CTS) project

Science.gov (United States)

Tower, L. K.; Kaufman, W. B.

1977-01-01

A gas-loaded variable conductance heat pipe of stainless steel with methanol working fluid identical to one now on the CTS satellite was life tested in the laboratory at accelerated conditions for 14 200 hours, equivalent to about 70 000 hours at flight conditions. The noncondensible gas inventory increased about 20 percent over the original charge. The observed gas increase is estimated to increase operating temperature by about 2.2 C, insufficient to harm the electronic gear cooled by the heat pipes in the satellite. Tests of maximum heat input against evaporator elevation agree well with the manufacturer's predictions.

Microstructural Changes During Plastic Deformation and Corrosion Properties of Biomedical Co-20Cr-15W-10Ni Alloy Heat-Treated at 873 K

Science.gov (United States)

Ueki, Kosuke; Ueda, Kyosuke; Nakai, Masaaki; Nakano, Takayoshi; Narushima, Takayuki

2018-06-01

Microstructural changes were observed during the plastic deformation of ASTM F90 Co-20Cr-15W-10Ni (mass pct) alloy heat-treated at 873 K (600 °C) for 14.4 ks, and analyzed by electron backscatter diffraction and in situ X-ray diffraction techniques. The obtained results revealed that the area fraction of the ɛ-phase ( f ɛ ) in the as-received alloy was higher than that in the heat-treated alloy in the low-to-middle strain region (≤ 50 pct), whereas the f ɛ of the heat-treated alloy was higher than that of the as-received alloy at the fracture point. During plastic deformation, the ɛ-phase was preferentially formed at the twin boundaries of the heat-treated alloy rather than at the grain boundaries. According to the transmission electron microscopy observations, the thin ɛ-phase layer formed due to the alloy heat treatment acted as the origin of deformation twinning, which decreased the stress concentration at the grain boundaries. The results of anodic polarization testing showed that neither the heat treatment at 873 K (600 °C) nor plastic deformation affected the alloy corrosion properties. To the best of our knowledge, this is the first study proving that the formation of a thin ɛ-phase layer during the low-temperature heat treatment of the studied alloy represents an effective method for the enhancement of the alloy ductility without sacrificing its strength and corrosion properties.

Microstructural Changes During Plastic Deformation and Corrosion Properties of Biomedical Co-20Cr-15W-10Ni Alloy Heat-Treated at 873 K

Science.gov (United States)

Ueki, Kosuke; Ueda, Kyosuke; Nakai, Masaaki; Nakano, Takayoshi; Narushima, Takayuki

2018-04-01

Microstructural changes were observed during the plastic deformation of ASTM F90 Co-20Cr-15W-10Ni (mass pct) alloy heat-treated at 873 K (600 °C) for 14.4 ks, and analyzed by electron backscatter diffraction and in situ X-ray diffraction techniques. The obtained results revealed that the area fraction of the ɛ-phase (f ɛ ) in the as-received alloy was higher than that in the heat-treated alloy in the low-to-middle strain region (≤ 50 pct), whereas the f ɛ of the heat-treated alloy was higher than that of the as-received alloy at the fracture point. During plastic deformation, the ɛ-phase was preferentially formed at the twin boundaries of the heat-treated alloy rather than at the grain boundaries. According to the transmission electron microscopy observations, the thin ɛ-phase layer formed due to the alloy heat treatment acted as the origin of deformation twinning, which decreased the stress concentration at the grain boundaries. The results of anodic polarization testing showed that neither the heat treatment at 873 K (600 °C) nor plastic deformation affected the alloy corrosion properties. To the best of our knowledge, this is the first study proving that the formation of a thin ɛ-phase layer during the low-temperature heat treatment of the studied alloy represents an effective method for the enhancement of the alloy ductility without sacrificing its strength and corrosion properties.

Nickel Alloy, Corrosion and Heat-Resistant, Sheet, Strip, and Plate 72Ni - 15.5Cr - 0.95 (Cb (Nb) + Ta) - 2.5Ti - 0.70Al - 7.0Fe Consumable Electrode, Remelted or Vacuum Induction Melted, Solution Heat Treated, Precipitation-Hardenable

CERN Document Server

SAE Aerospace Standards. London

2012-01-01

Nickel Alloy, Corrosion and Heat-Resistant, Sheet, Strip, and Plate 72Ni - 15.5Cr - 0.95 (Cb (Nb) + Ta) - 2.5Ti - 0.70Al - 7.0Fe Consumable Electrode, Remelted or Vacuum Induction Melted, Solution Heat Treated, Precipitation-Hardenable

Erosion--corrosion

International Nuclear Information System (INIS)

Vyas, B.

1978-01-01

The deterioration of materials by corrosion or erosion by itself presents a formidable problem and for this reason investigators have studied these two phenomena independently. In fact, there are very few systematic studies on E-C and the majority of references mention it only in passing. In most real systems, however, the two destructive processes take place simultaneously, hence the purpose of this review is to present the various interactions between the chemical and mechanical agents leading to accelerated degradation of the material. The papers cited in the review are those that lead to a better understanding of the process involved in the accelerated rate of material loss under E-C conditions

Corrosion of high-density sintered tungsten alloys. Part 1

International Nuclear Information System (INIS)

Batten, J.J.; McDonald, I.G.; Moore, B.T.; Silva, V.M.

1988-10-01

The corrosion behaviour of four tungsten alloys has been evaluated through weight loss measurements after total immersion in both distilled water insight into the mechanism of corrosion was afforded by an examination of the and 5% sodium chloride solutions. Some insight the mechanism of corrosion was afforded by using the Scanning Electron Microscopy and through an analysis of the corrosion products. Pure tungsten and all the alloys studied underwent corrosion during the tests, and in each case the rare of corrosion in sodium chloride solution was markedly less than that in distilled water. A 95% W, 3.5% Ni, 1.5% Fe alloy was found to be the most corrosion resistant of the alloys under the experimental conditions. Examination of the data shows that for each of the tests, copper as an alloying element accelerates corrosion of tungsten alloys. 9 refs., 7 tabs., 12 figs

Zinc corrosion after loss-of-coolant accidents in pressurized water reactors – Physicochemical effects

Energy Technology Data Exchange (ETDEWEB)

Kryk, Holger, E-mail: h.kryk@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf, Institute of Fluid Dynamics, P.O. Box 510119, D-01314 Dresden (Germany); Hoffmann, Wolfgang [Helmholtz-Zentrum Dresden-Rossendorf, Institute of Fluid Dynamics, P.O. Box 510119, D-01314 Dresden (Germany); Kästner, Wolfgang; Alt, Sören; Seeliger, André; Renger, Stefan [Hochschule Zittau/Görlitz, Institute of Process Technology, Process Automation and Measuring Technology, Theodor-Körner-Allee 16, D-02763 Zittau (Germany)

2014-12-15

Highlights: • Physicochemical effects due to post-LOCA zinc corrosion in PWR were elucidated. • Decreasing solubility of corrosion products with increasing temperature was found. • Solid corrosion products may be deposited on hot surfaces and/or within hot-spots. • Corrosion products precipitating from coolant were identified as zinc borates. • Depending on coolant temperature, different types of zinc borate are formed. - Abstract: Within the framework of the reactor safety research, generic experimental investigations were carried out aiming at the physicochemical background of possible zinc corrosion product formation, which may occur inside the reactor pressure vessel during the sump circulation operation after loss-of-coolant accidents in pressurized water reactors. The contact of the boric acid containing coolant with hot-dip galvanized steel containment internals causes corrosion of the corresponding materials resulting in dissolution of the zinc coat. A retrograde solubility of zinc corrosion products with increasing temperature was observed during batch experiments of zinc corrosion in boric acid containing coolants. Thus, the formation and deposition of solid corrosion products cannot be ruled out if the coolant containing dissolved zinc is heated up during its recirculation into hot regions within the emergency cooling circuit (e.g. hot-spots in the core). Corrosion experiments at a lab-scale test facility, which included formation of corrosion products at a single heated cladding tube, proved that dissolved zinc, formed at low temperatures in boric acid solution by zinc corrosion, turns into solid deposits of zinc borates when contacting heated zircaloy surfaces during the heating of the coolant. Moreover, the temperature of formation influences the chemical composition of the zinc borates and thus the deposition and mobilization behavior of the products.

Zinc corrosion after loss-of-coolant accidents in pressurized water reactors – Physicochemical effects

International Nuclear Information System (INIS)

Kryk, Holger; Hoffmann, Wolfgang; Kästner, Wolfgang; Alt, Sören; Seeliger, André; Renger, Stefan

2014-01-01

Highlights: • Physicochemical effects due to post-LOCA zinc corrosion in PWR were elucidated. • Decreasing solubility of corrosion products with increasing temperature was found. • Solid corrosion products may be deposited on hot surfaces and/or within hot-spots. • Corrosion products precipitating from coolant were identified as zinc borates. • Depending on coolant temperature, different types of zinc borate are formed. - Abstract: Within the framework of the reactor safety research, generic experimental investigations were carried out aiming at the physicochemical background of possible zinc corrosion product formation, which may occur inside the reactor pressure vessel during the sump circulation operation after loss-of-coolant accidents in pressurized water reactors. The contact of the boric acid containing coolant with hot-dip galvanized steel containment internals causes corrosion of the corresponding materials resulting in dissolution of the zinc coat. A retrograde solubility of zinc corrosion products with increasing temperature was observed during batch experiments of zinc corrosion in boric acid containing coolants. Thus, the formation and deposition of solid corrosion products cannot be ruled out if the coolant containing dissolved zinc is heated up during its recirculation into hot regions within the emergency cooling circuit (e.g. hot-spots in the core). Corrosion experiments at a lab-scale test facility, which included formation of corrosion products at a single heated cladding tube, proved that dissolved zinc, formed at low temperatures in boric acid solution by zinc corrosion, turns into solid deposits of zinc borates when contacting heated zircaloy surfaces during the heating of the coolant. Moreover, the temperature of formation influences the chemical composition of the zinc borates and thus the deposition and mobilization behavior of the products

Effect of laser heat treatment on intergranular corrosion of austenitic stainless steel; Austenite kei stainless ko no ryukai fushoku kanjusei ni oyobosu laser netsushori no eikyo

Energy Technology Data Exchange (ETDEWEB)

Osawa, M.; Yoneyama, T. [Tokyo Denki University, Tokyo (Japan). Faculty of Engineering; Isshiki, Y. [Tokyo Metropolitan Industrial Technology Center, Tokyo (Japan)

1995-03-15

The laser heat treatment of SUS304 steel was studied to lower the intergranular corrosion sensitivity of austenitic stainless steel. By the short-time heating around 923K, the SUS304 steel is sensitized to the intergranular corrosion with the deposition of Cr carbide into the granular field of crystals. To recover it, it is necessary to solidly dissolve, and simultaneously, quickly cool the Cr carbide above 1273K. For such solution heat treatment, CO2 laser beams were used with the treatment condition that the power and beam diameter were 800 to 1200W and 0.3 to 0.64cm, respectively. Regardless of both power density and beam diameter, the desensitization was observed at heating temperatures above 1323K. As a result of calculation by simulation, the solid dissolution of Cr carbide and recovery of Cr`s depletion zone in the granular field of crystals took place in a very short time at heating temperatures above 1323K. It agreed well with the experimental result. The laser beams are effective in the solution heat treatment of stainless steel. 14 refs., 15 figs., 1 tab.

Alternating current techniques for corrosion monitoring in water reactor systems

International Nuclear Information System (INIS)

Isaacs, H.S.; Weeks, J.R.

1977-01-01

Corrosion in both nuclear and fossil fueled steam generators is generally a consequence of the presence of aggressive impurities introduced into the coolant system through condenser leakage. The impurities concentrate in regions of the steam generator protected from coolant flow, in crevices or under deposited corrosion products and adjacent to heat transfer surfaces. These three factors, the aggressive impurity, crevice type areas and heat transfer surfaces appear to be the requirements for the onset of rapid corrosion. Under conditions where coolant impurities do not concentrate the corrosion rates are low, easily measured and can be accounted for by allowances in the design of the steam generator. Rapid corrosion conditions cannot be designed for and must be suppressed. The condition of the surfaces when rapid corrosion develops must be markedly different from those during normal operation and these changes should be observable using electrochemical techniques. This background formed the basis of a design of a corrosion monitoring device, work on which was initiated at BNL. The basic principles of the technique are described. The object of the work is to develop a corrosion monitoring device which can be operated with PWR steam generator secondary coolant feed water

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

International Nuclear Information System (INIS)

Jeong, Y.H.; Ruhmann, H.; Garzarolli, F.

1997-01-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

Energy Technology Data Exchange (ETDEWEB)

Jeong, Y H [Korea Atomic Energy Research Inst., Dae Jun (Korea, Republic of); Ruhmann, H; Garzarolli, F [Siemens-KWU, Power Generation Group, Erlangen (Germany)

1997-02-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs.

Study on Increasing High Temperature pH(t) to Reduce Iron Corrosion Products

International Nuclear Information System (INIS)

Shin, Dong Man; Hur, Nam Yong; Kim, Waang Bae

2011-01-01

The transportation and deposition of iron corrosion products are important elements that affect both the steam generator (SG) integrity and secondary system in pressurized water reactor (PWR) nuclear power plants. Most of iron corrosion products are generated on carbon steel materials due to flow accelerated corrosion (FAC). The several parameters like water chemistry, temperature, hydrodynamic, and steel composition affect FAC. It is well established that the at-temperature pH of the deaerated water system has a first order effect on the FAC rate of carbon steels through nuclear industry researches. In order to reduce transportation and deposition of iron corrosion products, increasing pH(t) tests were applied on secondary system of A, B units. Increasing pH(t) successfully reduced flow accelerated corrosion. The effect of increasing pH(t) to inhibit FAC was identified through the experiment and pH(t) evaluation in this paper

Silicon Carbide (SiC) Device and Module Reliability, Performance of a Loop Heat Pipe Subjected to a Phase-Coupled Heat Input to an Acceleration Field

Science.gov (United States)

2016-05-01

AFRL-RQ-WP-TR-2016-0108 SILICON CARBIDE (SiC) DEVICE AND MODULE RELIABILITY Performance of a Loop Heat Pipe Subjected to a Phase-Coupled...CARBIDE (SiC) DEVICE AND MODULE RELIABILITY Performance of a Loop Heat Pipe Subjected to a Phase-Coupled Heat Input to an Acceleration Field 5a...Shukla, K., “Thermo-fluid dynamics of Loop Heat Pipe Operation,” International Communications in Heat and Mass Transfer , Vol. 35, No. 8, 2008, pp

Corrosion effect of Bacillus cereus on X80 pipeline steel in a Beijing soil environment.

Science.gov (United States)

Wan, Hongxia; Song, Dongdong; Zhang, Dawei; Du, Cuiwei; Xu, Dake; Liu, Zhiyong; Ding, De; Li, Xiaogang

2018-06-01

The corrosion of X80 pipeline steel in the presence of Bacillus cereus (B. cereus) was studied through electrochemical and surface analyses and live/dead staining. Scanning electron microscopy and live/dead straining results showed that a number of B. cereus adhered to the X80 steel. Electrochemical impedance spectroscopy showed that B. cereus could accelerate the corrosion of X80 steel. In addition, surface morphology observations indicated that B. cereus could accelerate pitting corrosion in X80 steel. The depth of the largest pits due to B. cereus was approximately 11.23μm. Many pits were found on the U-shaped bents and cracks formed under stress after 60days of immersion in the presence of B. cereus. These indicate that pitting corrosion can be accelerated by B. cereus. X-ray photoelectron spectroscopy results revealed that NH 4 + existed on the surface of X80 steel. B. cereus is a type of nitrate-reducing bacteria and hence the corrosion mechanism of B. cereus may involve nitrate reduction on the X80 steel. Copyright © 2018 Elsevier B.V. All rights reserved.

High Temperature Corrosion on Biodust Firing

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi

The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... by the combined use of complementary information from microscopy, energy dispersive X-ray spectroscopy and various X-ray diffraction characterization techniques. In light of the wide variation in operating conditions in biomass fired power plants, systematic and well-controlled, but realistic laboratory scale...

A study on prediction of metal loss by flow-accelerated corrosion in the CANDU NPP secondary piping systems

International Nuclear Information System (INIS)

Shim, S. H.; Song, J. S.; Yoon, K. B.; Hwang, K. M.; Jin, T. E.; Lee, S. H.; Kim, W. S.

2001-01-01

Flow-Accelerated Corrosion(FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are in much of the high-energy piping in nuclear and fossil-fueled power plants. Also, for domestic NPP secondary pipings whose operating time become longer, more evidences of FAC have been reported. The authors are studying on FAC management using CHECWORKS, computer code developed by EPRI. This paper is on the prediction results of metal loss by FAC in the one of CANDU type NPP secondary piping systems

Corrosion products in power generating systems

International Nuclear Information System (INIS)

Lister, D.H.

1980-06-01

The important mechanisms of corrosion and corrosion product movement and fouling in the heat transport systems of thermal electric generating stations are reviewed. Oil- and coal-fired boilers are considered, along with nuclear power systems - both direct and indirect cycle. Thus, the fireside and waterside in conventional plants, and the primary coolant and steam-raising circuits in water-cooled reactors, are discussed. Corrosion products in organic- and liquid-metal-cooled reactors also are shown to cause problems if not controlled, while their beneficial effects on the cooling water side of condensers are described. (auth)

Corrosion behaviour of the welded steel 1.4313/CA6-NM

OpenAIRE

Lovíšek, Martin; Liptáková, Tatiana; Pešlová, Františka

2014-01-01

The stainless steel 1.4313/CA6-NM (EN X3CrNiMo13-4) is used for turbine production. The weld joints are therefore very sensitive localities from mechanical and corrosion point of view. The subject of the work is corrosion studying of the steel welded by TIG method with consequent heat treatment. Corrosion resistance of the weld joints and base material are evaluated through potentiodynamic polarization test measured on the surface after heat treatment and on the surface cleaned by grinding an...

Copper corrosion and its relationship to solar collectors:a compendium.

Energy Technology Data Exchange (ETDEWEB)

Menicucci, David F.; Mahoney, Alan Roderick

2007-07-01

Copper has many fine qualities that make it a useful material. It is highly conductive of both heat and electricity, is ductile and workable, and reasonably resistant to corrosion. Because of these advantages, the solar water heating industry has been using it since the mid-1970s as the material of choice for collectors, the fundamental component of a solar water heating system. In most cases copper has performed flawlessly, but in some situations it has been known to fail. Pitting corrosion is the usual failure mode, but erosion can also occur. In 2000 Sandia National Laboratories and the Copper Development Association were asked to analyze the appearance of pin-hole leaks in solar collector units installed in a housing development in Arizona, and in 2002 Sandia analyzed a pitting corrosion event that destroyed a collector system at Camp Pendleton. This report includes copies of the reports and accounts of these corrosion failures, and provides a bibliography with references to many papers and articles that might be of benefit to the solar community. It consolidates in a single source information that has been accumulated at Sandia relative to copper corrosion, especially as it relates to solar water heaters.

Technique for characterizing crevice corrosion under hydrothermal conditions

International Nuclear Information System (INIS)

Jain, H.; Ahn, T.M.; Soo, P.

1983-01-01

The current/potential results show that the crevice corrosion incubation period for a Grade-12 titanium crevice formed between two Teflon plates is about two days at 150 0 C. Optical and SEM observations show that the corrosion starts as isolated pitting which spreads along the surface as shallow pits. The corrosion conditions change significantly as the TiO 2 corrosion product fills the crevice, and the rate of corrosion may be greatly reduced after several days. The rate of crevice corrosion of commercial purity (Grade-2) titanium under similar consitions is approximately three orders of magnitude higher. In this case, active dissolution of metal starts during the initial heating of the autoclave and the incubation period is negligible

Hanford Double Shell Waste Tank Corrosion Studies - Final Report FY2015

Energy Technology Data Exchange (ETDEWEB)

Fuentes, R. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Wyrwas, R. B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-05-01

During FY15, SRNL performed corrosion testing that supported Washington River Protection Solutions (WRPS) with their double shell tank (DST) integrity program. The testing investigated six concerns including, 1) the possibility of corrosion of the exterior of the secondary tank wall; 2) the effect of ammonia on vapor space corrosion (VSC) above waste simulants; 3) the determination of the minimum required nitrite and hydroxide concentrations that prevent pitting in concentrated nitrate solutions (i.e., waste buffering); 4) the susceptibility to liquid air interface (LAI) corrosion at proposed stress corrosion cracking (SCC) inhibitor concentrations; 5) the susceptibility of carbon steel to pitting in dilute solutions that contain significant quantities of chloride and sulfate; and 6) the effect of different heats of A537 carbon steel on the corrosion response. For task 1, 2, and 4, the effect of heat treating and/ or welding of the materials was also investigated.

Failure Modes in Concrete Repair Systems due to Ongoing Corrosion

Directory of Open Access Journals (Sweden)

Mladena Luković

2017-01-01

Full Text Available Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. It can result in cracking and spalling of the concrete cover. After the damaged cover is repaired, reinforcement corrosion might continue and even accelerate. While the development of the corrosion cell is difficult to control, the damage can be possibly delayed and controlled by use of a suitable repair material. The lattice fracture model is used in this paper to investigate the performance of strain hardening cementitious composite (SHCC in concrete repair systems exposed to ongoing corrosion. Numerical results were verified by experimental tests when SHCC, nonreinforced material (repair mortar, and commercial repair mortar are used as repair materials. In experiments, reinforcement bars (surrounded by a repair material were exposed to accelerated corrosion tests. The influence of the substrate surface preparation, the type of repair material, the interface, and the substrate strength on the resulting damage and failure mode of repair systems are discussed. In general, SHCC repair enables distributed cracking with small crack widths, up to several times smaller compared to repair mortar. Furthermore, more warning signs prior to the final failure are present in the SHCC repair system.

Sulfate-reducing bacteria inhabiting natural corrosion depostis from marine steel structures

NARCIS (Netherlands)

Païssé, S.; Ghiglione, J.-F.; Marty, F.; Abbas, B.; Gueuné, H.; Sanchez Amaya, J.; Muyzer, G.; Quillet, L.

2013-01-01

In the present study, investigations were conducted on natural corrosion deposits to better understand the role of sulfate-reducing bacteria (SRB) in the accelerated corrosion process of carbon steel sheet piles in port environments. We describe the abundance and diversity of total and metabolically

Effect of water chemistry on flow accelerated corrosion rate of carbon steel measured by on-line corrosion-monitoring system

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.

2010-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. Iron and chromium solubility should be the most effective factor to determine the effect of water chemistry on the FAC. It is very important to evaluate the correlation between the solubility and the FAC rate of the carbon steel. In the present study, the effects of pH and Cr concentration of material on the FAC rate of carbon steel were evaluated by using high temperature loop equipment with on-line corrosion-monitoring system. Effect of dissolved oxygen concentration at pH 7 was also evaluated. The experimental FAC rates were compared with the calculation result, which was obtained from a FAC model developed previously by the authors' group. The tube specimens made of STPT 480 carbon steel were used for the FAC tests. The Cr concentration of STPT 480 was specially adjusted to 0.001 and 0.08 %. The inner diameters of the tubes were 1.6, 2.4, and 3.2 mm. The solutions were fed to the specimens with the flow rate of 1.5 l/min. The temperature of the solution at the specimen was controlled at 140 o C. Test solutions were demineralized water or NH 3 solutions of pH 8.0, 9.2, and 10.0. The increase in pH more than 9 decreased the FAC rates of both 0.001 and 0.08 % Cr specimens at 140 o C. Increase of the Cr concentration of the material decreased the FAC rate in the solution of pH 7.0, 8.0, 9.2, and 10.0. The FAC model reproduced well dependence of the experimental FAC behavior on water chemistry. It was confirmed that effect of pH and Cr concentration of material on the FAC rate were closely related to the solubility and diffusion of iron and chromium. (author)