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Sample records for corn stover fractions

  1. Reductive Catalytic Fractionation of Corn Stover Lignin

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    Anderson, Eric M.; Katahira, Rui; Reed, Michelle; Resch, Michael G.; Karp, Eric M.; Beckham, Gregg T.; Román-Leshkov, Yuriy

    2016-12-05

    Reductive catalytic fractionation (RCF) has emerged as an effective biomass pretreatment strategy to depolymerize lignin into tractable fragments in high yields. We investigate the RCF of corn stover, a highly abundant herbaceous feedstock, using carbon-supported Ru and Ni catalysts at 200 and 250 degrees C in methanol and, in the presence or absence of an acid cocatalyst (H3PO4 or an acidified carbon support). Three key performance variables were studied: (1) the effectiveness of lignin extraction as measured by the yield of lignin oil, (2) the yield of monomers in the lignin oil, and (3) the carbohydrate retention in the residual solids after RCF. The monomers included methyl coumarate/ferulate, propyl guaiacol/syringol, and ethyl guaiacol/syringol. The Ru and Ni catalysts performed similarly in terms of product distribution and monomer yields. The monomer yields increased monotonically as a function of time for both temperatures. At 6 h, monomer yields of 27.2 and 28.3% were obtained at 250 and 200 degrees C, respectively, with Ni/C. The addition of an acid cocatalysts to the Ni/C system increased monomer yields to 32% for acidified carbon and 38% for phosphoric acid at 200 degrees C. The monomer product distribution was dominated by methyl coumarate regardless of the use of the acid cocatalysts. The use of phosphoric acid at 200 degrees C or the high temperature condition without acid resulted in complete lignin extraction and partial sugar solubilization (up to 50%) thereby generating lignin oil yields that exceeded the theoretical limit. In contrast, using either Ni/C or Ni on acidified carbon at 200 degrees C resulted in moderate lignin oil yields of ca. 55%, with sugar retention values >90%. Notably, these sugars were amenable to enzymatic digestion, reaching conversions >90% at 96 h. Characterization studies on the lignin oils using two-dimensional heteronuclear single quantum coherence nuclear magnetic resonance and gel permeation chromatrography revealed

  2. Hydrolyzabilities of different corn stover fractions after aqueous ammonia pretreatment.

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    Sun, Zongping; Ge, Xiaoyan; Xin, Donglin; Zhang, Junhua

    2014-02-01

    The effect of aqueous ammonia pretreatment on the hydrolysis of different corn stover fractions (rind, husk, leaf, and pith) by xylanase (XYL) with cellulases (CELs) was evaluated. The aqueous ammonia pretreatment had excellent delignification ability (above 66%) for different corn stover fractions. The corn rind exhibited the lowest susceptibility to aqueous ammonia pretreatment. The pretreated rind showed the lowest hydrolyzability by CEL and XYL, which was supported by a high content of crystalline cellulose in the hydrolyzed residues of rind, as confirmed by X-ray diffraction (XRD). With the addition of 1 mg XYL/g dry matter, a high glucose yield (above 90%) could be obtained from the pretreated rind by CEL. The results revealed that a high hydrolyzate yield of corn rind after aqueous ammonia pretreatment could be obtained with 1 mg xylanase/g dry matter, showing that aqueous ammonia pretreatment and xylanase addition to cellulases have great potential for the efficient hydrolysis of corn stover without previous fractionation.

  3. Assessment of the Nutritive Value of Whole Corn Stover and Its Morphological Fractions

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    H. Y. Li

    2014-02-01

    Full Text Available This study investigated the chemical composition and ruminal degradability of corn stover in three maize-planting regions in Qiqihaer, Heilongjiang Province, China. The whole stover was separated into seven morphological fractions, i.e., leaf blade, leaf sheath, stem rind, stem pith, stem node, ear husk, and corn tassel. The assessment of nutritive value of corn stover and its fractions was performed based on laboratory assays of the morphological proportions, chemical composition, and in situ degradability of dry matter (DM, neutral detergent fiber (NDF, and acid detergent fiber (ADF. The chemical composition of corn stover was significantly different from plant top to bottom (p<0.05. Among the whole corn stover and seven morphological fractions, leaf blade had the highest crude protein (CP content and the lowest NDF and ADF contents (p<0.05, whereas stem rind had the lowest CP content and the highest ADF and acid detergent lignin (ADL contents (p<0.05. Ear husk had significantly higher NDF content and relatively lower ADL content than other corn stover fractions. Overall, the effective degradability of DM, NDF, and ADF in rumen was the highest in leaf blade and stem pith, followed by ear husk. The results indicate that leaf blade, ear husk, and stem pith potentially have higher nutritive values than the other fractions of corn stover. This study provides reference data for high-efficiency use of corn stover in feeding ruminants.

  4. HYGROSCOPIC MOISTURE SORPTION KINETICS MODELING OF CORN STOVER AND ITS FRACTIONS

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    Igathinathane, C. [Mississippi State University (MSU); Pordesimo, L. O. [Mississippi State University (MSU); Womac, A.R. [University of Tennessee; Sokhansanj, Shahabaddine [ORNL

    2009-01-01

    Corn stover, a major crop-based lignocellulosic biomass feedstock, is required to be at an optimum moisture content for efficient bioconversion processes. Environmental conditions surrounding corn stover, as in storage facilities, affect its moisture due to hygroscopic sorption or desorption. The measurement and modeling of sorption characteristics of corn stover and its leaf, husk, and stalk fractions are useful from utilization and storage standpoints, hence investigated in this article. A benchtop low-temperature humidity chamber provided the test environments of 20 C, 30 C, and 40 C at a constant 95% relative humidity. Measured sorption characteristics with three replications for each fraction were obtained from instantaneous sample masses and initial moisture contents. Observed sorption characteristics were fitted using exponential, Page, and Peleg models. Corn stover fractions displayed a rapid initial moisture uptake followed by a slower sorption rates and eventually becoming almost asymptotic after 25 h. Sorption characteristics of all corn stover fractions were significantly different (P < 0.0001) but not the effect of temperature (P > 0.05) on these fractions. The initial 30 min of sorption was found to be critical due to peak rates of sorption from storage, handling, and processing standpoints. The Page and Peleg models had comparable performance fitting the sorption curves (R2 = 0.995), however the exponential model (R2 = 0.91) was not found suitable because of patterned residuals. The Arrhenius type relationship (P < 0.05; R2 = 0.80) explained the temperature variation of the fitted sorption model parameters. The Peleg model fitted constants, among the sorption models studied, had the best fit (R2 = 0.93) with the Arrhenius relationship. A developed method of mass proportion, involving individual corn stover fraction dry matter ratios, predicted the whole corn stover sorption characteristics from that of its individual fractions. Sorption

  5. Mechanical property of different corn stover morphological fractions and its correlations with high solids enzymatic hydrolysis by periodic peristalsis.

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    Liu, Zhi-Hua; Chen, Hong-Zhang

    2016-08-01

    Selective structure fractionation combined with periodic peristalsis was exploited to improve the conversion performance of corn stover. The increase of glucan and lignin content and the decrease of xylan content in stem pith were highest after SE, whereas they were lowest in stem node. Glucan conversion increased in this order: steam nodecorn stover (WCS)corn stover morphological fractions. Copyright © 2016 Elsevier Ltd. All rights reserved.

  6. Corn stover fractions as a function of hybrid, maturity, site and year

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    Lizotte, P.L. [Laval Univ., Quebec City, PQ (Canada). Dept. des sols et de genie agroalimentaire; Savoie, P. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada); Lefsrud, M. [McGill Univ., Macdonald College, Ste-Anne-de-Bellevue, PQ (Canada). Dept. of Biosystems Engineering

    2010-07-01

    Corn stover is usually left on the ground following corn harvest so that it can be incorporated into the soil as organic matter and to protect against erosion. Part of the corn stover is oxidized in the atmosphere. Corn stover represents between 40 and 50 per cent of the dry matter (DM) contained in the aerial biomass of corn plants. Recent studies have shown that half of the corn stover could be harvested sustainably on low-sloping land under no-till practice. In Quebec, where 400,000 ha of corn are planted each year, corn stover could provide one million t DM of currently neglected biomass. Various hybrids of corn were monitored from early September to late November at 4 different sites during 2007, 2008 and 2009. Whole plants cut at 100 mm above the ground were collected weekly and separated into 7 fractions, notably the grain, the cob, the husk, the stalk below the ear, the stalk above the ear, the leaves below the ear and the leaves above the ear. In 2007, corn ears on average, were at 0.96 m above the ground at a site with low crop heat units (CHU). Hybrids grown in a warmer site were taller and their ears were 1.21 m above the ground. The DM partitioned in 7 components was 54 per cent grain, 14 per cent bottom stalk, 6 per cent top stalk, 5 per cent bottom leaves, 7 per cent top leaves, 5 per cent husk and 9 per cent cob. The total mass of fibre during harvest decreased from 8.9 to 6.6 t DM/ha for a low CHU hybrid and from 9.3 to 8.3 t DM/ha for a high CHU hybrid. Grain yield increased in 2008 from 3.8 to 7.6 t DM/ha over a 12-week period.

  7. Production, carbon and nitrogen in stover fractions of corn (Zea mays L.) in response to cultivar development

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    The contribution of genetic selection of corn to quantity and quality of stover is still poor-known. The aim of the study was to evaluate production, C and N in fractions of corn stover in response to the cultivar development. Two field experiments were conducted in the city of Rolândia (Paraná - Br...

  8. Optimizing harvest of corn stover fractions based on overall sugar yields following ammonia fiber expansion pretreatment and enzymatic hydrolysis

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    Dale Bruce E

    2009-11-01

    Full Text Available Abstract Background Corn stover composition changes considerably throughout the growing season and also varies between the various fractions of the plant. These differences can impact optimal pretreatment conditions, enzymatic digestibility and maximum achievable sugar yields in the process of converting lignocellulosics to ethanol. The goal of this project was to determine which combination of corn stover fractions provides the most benefit to the biorefinery in terms of sugar yields and to determine the preferential order in which fractions should be harvested. Ammonia fiber expansion (AFEX pretreatment, followed by enzymatic hydrolysis, was performed on early and late harvest corn stover fractions (stem, leaf, husk and cob. Sugar yields were used to optimize scenarios for the selective harvest of corn stover assuming 70% or 30% collection of the total available stover. Results The optimal AFEX conditions for all stover fractions, regardless of harvest period, were: 1.5 (g NH3 g-1 biomass; 60% moisture content (dry-weight basis; dwb, 90°C and 5 min residence time. Enzymatic hydrolysis was conducted using cellulase, β-glucosidase, and xylanase at 31.3, 41.3, and 3.1 mg g-1 glucan, respectively. The optimal harvest order for selectively harvested corn stover (SHCS was husk > leaf > stem > cob. This harvest scenario, combined with optimal AFEX pretreatment conditions, gave a theoretical ethanol yield of 2051 L ha-1 and 912 L ha-1 for 70% and 30% corn stover collection, respectively. Conclusion Changing the proportion of stover fractions collected had a smaller impact on theoretical ethanol yields (29 - 141 L ha-1 compared to the effect of altering pretreatment and enzymatic hydrolysis conditions (150 - 462 L ha-1 or harvesting less stover (852 - 1139 L ha-1. Resources may be more effectively spent on improving sustainable harvesting, thereby increasing potential ethanol yields per hectare harvested, and optimizing biomass processing rather than

  9. Promoting anaerobic biogasification of corn stover through biological pretreatment by liquid fraction of digestate (LFD).

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    Hu, Yun; Pang, Yunzhi; Yuan, Hairong; Zou, Dexun; Liu, Yanping; Zhu, Baoning; Chufo, Wachemo Akiber; Jaffar, Muhammad; Li, Xiujin

    2015-01-01

    A new biological pretreatment method by using liquid fraction of digestate (LFD) was advanced for promoting anaerobic biogasification efficiency of corn stover. 17.6% TS content and ambient temperature was appropriate for pretreatment. The results showed that C/N ratio decreased to about 30, while total lignin, cellulose, and hemicellulose (LCH) contents were reduced by 8.1-19.4% after pretreatment. 3-days pretreatment was considered to be optimal, resulting in 70.4% more biogas production, 66.3% more biomethane yield and 41.7% shorter technical digestion time compared with the untreated stover. The reductions on VS, cellulose, and hemicellulose were increased by 22.1-35.9%, 22.3-35.4%, and 19.8-27.2% for LFD-treated stovers. The promoted anaerobic biogasification efficiency was mainly attributed to the improved biodegradability due to the pre-decomposition role of the bacteria in LFD. The method proved to be an efficient and low cost approach for producing bioenergy from corn stover, meanwhile, reducing LFD discharge and minimizing its potential pollution. Copyright © 2014 Elsevier Ltd. All rights reserved.

  10. PRETREATMENT AND FRACTIONATION OF CORN STOVER BY AMMONIA RECYCLE PERCOLATION PROCESS. (R831645)

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    Corn stover was pretreated with aqueous ammonia in a flow-through column reactor,a process termed as Ammonia Recycle Percolation (ARP). The aqueous ammonia causesswelling and efficient delignification of biomass at high temperatures. The ARPprocess solubilizes abou...

  11. Chemical properties and antioxidant activity of exopolysaccharides fractions from mycelial culture of Inonotus obliquus in a ground corn stover medium.

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    Xiang, Yuling; Xu, Xiangqun; Li, Juan

    2012-10-15

    The medicinal mushroom Inonotus obliquus has been a folk remedy for a long time in East-European and Asian countries. We first reported the enhancement in production and antioxidant activity of exopolysaccharides by I. obliquus culture under lignocellulose decomposition. In this study, the two different sources of exopolysaccharides from the control medium and the lignocellulose (corn stover) containing medium by I. obliquus in submerged fermentation were fractionated and purified by chromatography. The exopolysaccharides from the corn stover-containing medium presented significantly stronger hydroxyl and 2,2-diphenyl-1-picrylhydrazyl (DPPH) radical-scavenging activity than the control. Three fractions from the control medium and the corn stover-containing medium were isolated respectively. The fraction of DEPL3 from the corn stover-containing medium with the highest protein content (38.3%), mannose content (49.6%), and the lowest molecular weight (29 kDa) had the highest antioxidant activity with the lowest IC50 values. In conclusion, lignocellulose decomposition changed the chemical characterisation and significantly enhanced the antioxidant activity of exopolysaccharide fractions.

  12. BIOFUEL FROM CORN STOVER

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    Ljiljanka Tomerlin

    2003-12-01

    Full Text Available This paper deals with production of ethyl alcohol (biofuel from corn stover acid hydrolysate by yeasts, respectively at Pichia stipitis y-7124 and Pachysolen tannophilus y-2460 and Candida shehatae y-12856. Since moist corn stover (Hybryds 619 is proving to decomposition by phyllospheric microflora. It was (conserved spattered individually by microbicids: Busan-90, Izosan-G and formalin. In form of prismatic bales, it was left in the open air during 6 months (Octobar - March. At the beginning and after 6 months the microbiological control was carried out. The only one unspattered (control and three stover corn bals being individually spattered by microbicids were fragmented and cooked with sulfur acid. The obtained four acid hydrolysates are complex substratums, containing, apart from the sugars (about 11 g dm-3 pentosa and about 5.4 g dm-3 hexose, decomposite components as lignin, caramel sugars and uronic acids. By controlling the activity of the mentioned yeasts it was confirmed that yeasts Pichia stipitis y-7124 obtained best capability of ethyl alcohol production from corn stover acid hydrolysate at 0.23 vol. % to 0.49 vol. %.

  13. Production, carbon and nitrogen in stover fractions of corn ( Zea mays L. in response to cultivar development

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    Julierme Zimmer Barbosa

    Full Text Available ABSTRACT Changes in quantity and quality of corn crop stover can have a large impact on soil conservation and soil carbon (C sequestration over large areas. The aim of this study was to evaluate changes in production, concentration and amount of C and nitrogen (N in corn stover fractions due to cultivar development. Two field experiments were conducted in the city of Rolândia (Paraná State, Brazil using ten cultivars representing five technological levels: single cross hybrids, double or triple hybrids, commercial varieties, and creole cultivars. Plant heights and stalk, leaf, cob, husk and tassel weights were determined at final harvest. Elemental C and N analyses were performed in triplicate for each stover fraction. In general, the creole cultivars had greater height, more dry matter (kg ha-1 and C content (kg ha-1 in husks, leaves, tassels and stalks, particularly when compared to single cross hybrids or others hybrids. There was a direct relationship between C/N ratio and corn selection for husks in both years and for the others fractions in one study year. This was due to the combined effects of increasing C and decreasing N due to crop selection. Large differences were observed within the same technological levels for the evaluated properties, suggesting a wide variation in genetic background. The quantity and quality of stover fractions vary among cultivars and may affect their use for soil cover, animal feed, biomass energy and other applications.

  14. Pretreatment and fractionation of corn stover by soaking in ethanol and aqueous ammonia.

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    Kim, Tae Hyun; Nghiem, Nhuan P; Hicks, Kevin B

    2009-05-01

    A new process for pretreatment of lignocellulosic biomass, designated the soaking in ethanol and aqueous ammonia (SEAA) process, was developed to improve hemicellulose preservation in solid form. In the SEAA process, an aqueous ammonia solution containing ethanol is used. Corn stover was treated with 15 wt.% ammonia at 1:9 solid-liquid ratio (by weight) at 60 degrees C for 24 h with ethanol added at 1, 5, 20, and 49 wt.% (balance was water). The extents by which xylan was solubilized with no ethanol and with ethanol added at 1, 5, 20, and 49 wt.% of the total liquid were 17.2%, 16.7%, 14.5%, 10.4%, and 6.3% of the original xylan, respectively. Thus, at the highest ethanol concentration used the loss of hemicellulose to the liquid phase was reduced by 63%. The digestibility of glucan and xylan in the pretreated corn stover samples by cellulase was not affected by ethanol addition of up to 20 wt.%. The enzymatic digestibility of the corn stover treated with 49 wt.% ethanol added was lower than the digestibility of the sample treated with no ethanol addition. Thus, based on these results, 20 wt.% was found to be the optimum ethanol concentration for use in the SEAA process for pretreatment of corn stover.

  15. Fractionation for further conversion: from raw corn stover to lactic acid

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    He, Ting; Jiang, Zhicheng; Wu, Ping; Yi, Jian; Li, Jianmei; Hu, Changwei

    2016-12-01

    Fractionation is considered to be one promising strategy to utilize raw biomass to its fullest and produce chemicals with high selectivity. Herein, ethanol/H2O (1/1, v/v) co-solvent with 0.050 M oxalic acid is used to simultaneously fractionate 88.0 wt% of hemicellulose and 89.2 wt% of lignin in corn stover, while cellulose is not obviously degraded. H2O dissolves hemicellulose, G unit and those with β-O-4 linkage of lignin; whereas ethanol extracts G and S units as well as the skeleton with β-5 and β-β linkages of lignin. Oxalic acid effectively catalyzes the hydrolysis of hemicellulose and breaks the intermolecular linkages between hemicellulose and lignin, therefore further promotes the release of lignin. The dissolved hemicelluloses derivatives are reprocessed to produce lactic acid obtaining a high yield of 79.6 wt% with 90% selectivity by the catalysis of MgO. The remained cellulose and recovered lignin can be used further as feedstock to produce chemicals.

  16. Spring harvest of corn stover

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    Lizotte, P.L. [Laval Univ., Quebec City, PQ (Canada). Dept. des sols et de genie agroalimentaire; Savoie, P. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

    2010-07-01

    Corn stover is typically left behind in the field after grain harvest. Although part of the stover should remain in the field for soil organic matter renewal and erosion protection, half of the stover could be removed sustainably. This represents about one million t dry matter (DM) of stover per year in the province of Quebec. Stover harvested in the fall is very wet. While there are applications for wet stover, the available markets currently require a dry product. Preliminary measurements have shown that stover left in the field throughout the winter becomes very dry, and a considerable amount would still be harvestable in the spring. In the spring of 2009, corn stover was harvested at 2 sites, each subdivided into 2 parcels. The first parcel was cut and raked in the fall of 2008 (fall parcel), while the second parcel was cut and raked in spring 2009. Fibre from both parcels was baled in the spring 2009. At the first site, a large square baler was used in late April to produce bales measuring 0.8 m x 0.9 m x 1.8 m. On the second site a round baler was used in late May to produce bales of 1.2 m in width by 1.45 m in diameter. On the second site, a small square baler was also used to produce bales of 0.35 m x 0.45 m x 0.60 m (spring cutting only). With the large square baler, an average of 3.9 t DM/ha was harvested equally on the fall parcel and the spring parcel, representing a 48 per cent recovery of biomass based on stover yields.

  17. Hot Water Extraction of Corn Stover: Hemicellulose Fractionation and its Effect on Subsequent Soda-AQ Pulping

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    Heli Cheng

    2014-03-01

    Full Text Available Fractionation of lignocellulosic biomass is an important process in producing biofuels. In this study, hot water extraction of corn stover hemicellulose was carried out at 150, 160, and 170 °C. Variations of sugar content in the hydrolysate under different holding time were detected. The contents of furfural and 5-hydroxymethyl-2-furaldehyde generated during the extraction were also determined. Results showed that the main composition of the hydrolysate was xylo-oligosaccharide; the yield of oligosaccharides first increased as holding time was prolonged. After extraction at 160 °C for 210 min, 70.2% of the total xylan was dissolved, with the generation of furfural (0.90 g/L and 5-hydroxymethyl-2-furaldehyde (0.10 g/L. The effects of extraction on alkali pulping and bleaching were also investigated. Results indicated that soda-AQ pulp obtained from the extracted material had poorer tensile and burst strengths but better tear strength.

  18. Specific energy requirement for compacting corn stover.

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    Mani, Sudhagar; Tabil, Lope G; Sokhansanj, Shahab

    2006-08-01

    Corn stover is a major crop residue for biomass conversion to produce chemicals and fuels. One of the problems associated with the supply of corn stover to conversion plants is the delivery of feedstock at a low cost. Corn stover has low bulk density and it is difficult to handle. In this study, chopped corn stover samples were compacted in a piston cylinder under three pressure levels (5, 10, 15 MPa) and at three moisture content levels (5%, 10%, 15% (wb)) to produce briquettes. The total energy requirement to compress and extrude briquette ranged from 12 to 30 MJ/t. The briquette density ranged from 650 to 950 kg/m3 increasing with pressure. Moisture content had also a significant effect on briquette density, durability and stability. Low moisture stover (5-10%) resulted in denser, more stable and more durable briquettes than high moisture stover (15%).

  19. Investigation of the Spectroscopic Information on Functional Groups Related to Carbohydrates in Different Morphological Fractions of Corn Stover and Their Relationship to Nutrient Supply and Biodegradation Characteristics.

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    Xin, Hangshu; Ding, Xue; Zhang, Liyang; Sun, Fang; Wang, Xiaofan; Zhang, Yonggen

    2017-05-24

    The objectives of this study were to investigate (1) nutritive values and biodegradation characteristics and (2) mid-IR spectroscopic features within the regions associated with carbohydrate functional groups (including cellulosic component (CELC), structural carbohydrate (STCHO), and total carbohydrate (CHO)) in different morphological fractions of corn stover. Furthermore, correlation and regression analyses were also applied to determine the relationship between nutritional values and spectroscopic parameters. The results showed that different morphological sections of corn stover had different nutrient supplies, in situ biodegradation characteristics, and spectral structural features within carbohydrate regions. The stem rind and ear husk were both high in fibrous content, which led to the lowest effective degradabilities (ED) among these stalk fractions. The ED values of NDF were ranked ear husk > stem pith > leaf blade > leaf sheath > whole plant > stem rind. Intensities of peak height and area within carbohydrate regions were relatively more stable compared with spectral ratio profiles. Significant difference was found only in peak area intensity of CELC, which was at the highest level for stem rind, followed by stem pith, leaf sheath, whole plant, leaf blade, and ear husk. Correlation results showed that changes in some carbohydrate spectral ratios were highly associated with carbohydrate chemical profiles and in situ rumen degradation kinetics. Among the various carbohydrate molecular spectral parameters that were tested in multiple regression analysis, CHO height ratios, and area ratios of CELC:CHO and CELC:STCHO as well as CELC area were mostly sensitive to nutrient supply and biodegradation characteristics in different morphological fractions of corn stover.

  20. Multipass rotary shear comminution process to produce corn stover particles

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    Dooley, James H; Lanning, David N

    2015-04-14

    A process of comminution of corn stover having a grain direction to produce a mixture of corn stover, by feeding the corn stover in a direction of travel substantially randomly to the grain direction one or more times through a counter rotating pair of intermeshing arrays of cutting discs (D) arrayed axially perpendicular to the direction of corn stover travel.

  1. Comparative study of corn stover pretreated by dilute acid and cellulose solvent-based lignocellulose fractionation: Enzymatic hydrolysis, supramolecular structure, and substrate accessibility.

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    Zhu, Zhiguang; Sathitsuksanoh, Noppadon; Vinzant, Todd; Schell, Daniel J; McMillan, James D; Zhang, Y-H Percival

    2009-07-01

    Liberation of fermentable sugars from recalcitrant biomass is among the most costly steps for emerging cellulosic ethanol production. Here we compared two pretreatment methods (dilute acid, DA, and cellulose solvent and organic solvent lignocellulose fractionation, COSLIF) for corn stover. At a high cellulase loading [15 filter paper units (FPUs) or 12.3 mg cellulase per gram of glucan], glucan digestibilities of the corn stover pretreated by DA and COSLIF were 84% at hour 72 and 97% at hour 24, respectively. At a low cellulase loading (5 FPUs per gram of glucan), digestibility remained as high as 93% at hour 24 for the COSLIF-pretreated corn stover but reached only approximately 60% for the DA-pretreated biomass. Quantitative determinations of total substrate accessibility to cellulase (TSAC), cellulose accessibility to cellulase (CAC), and non-cellulose accessibility to cellulase (NCAC) based on adsorption of a non-hydrolytic recombinant protein TGC were measured for the first time. The COSLIF-pretreated corn stover had a CAC of 11.57 m(2)/g, nearly twice that of the DA-pretreated biomass (5.89 m(2)/g). These results, along with scanning electron microscopy images showing dramatic structural differences between the DA- and COSLIF-pretreated samples, suggest that COSLIF treatment disrupts microfibrillar structures within biomass while DA treatment mainly removes hemicellulose. Under the tested conditions COSLIF treatment breaks down lignocellulose structure more extensively than DA treatment, producing a more enzymatically reactive material with a higher CAC accompanied by faster hydrolysis rates and higher enzymatic digestibility.

  2. Evaluation of soluble fraction and enzymatic residual fraction of dilute dry acid, ethylenediamine, and steam explosion pretreated corn stover on the enzymatic hydrolysis of cellulose.

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    Qin, Lei; Liu, Li; Li, Wen-Chao; Zhu, Jia-Qing; Li, Bing-Zhi; Yuan, Ying-Jin

    2016-06-01

    This study is aimed to examine the inhibition of soluble fraction (SF) and enzymatic residual fraction (ERF) in dry dilute acid (DDA), ethylenediamine (EDA) and steam explosion (SE) pretreated corn stover (CS) on the enzymatic digestibility of cellulose. SF of DDA, EDA and SE pretreated CS has high xylose, soluble lignin and xylo-oligomer content, respectively. SF of EDA pretreated CS leads to the highest inhibition, followed by SE and DDA pretreated CS. Inhibition of ERF of DDA and SE pretreated CS is higher than that of EDA pretreated CS. The inhibition degree (A0/A) of SF is 1.76 and 1.21 times to that of ERF for EDA and SE pretreated CS, respectively. The inhibition degree of ERF is 1.05 times to that of SF in DDA pretreated CS. The quantitative analysis shows that SF of EDA pretreated CS, SF and ERF of SE pretreated CS cause significant inhibition during enzymatic hydrolysis. Copyright © 2016 Elsevier Ltd. All rights reserved.

  3. Production of ethanol and furfural from corn stover

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    Corn stover has potential for economical production of biofuels and value-added chemicals. The conversion of corn stover to sugars involves pretreatment and enzymatic hydrolysis. We have optimized hydrothermal, dilute H2SO4 and dilute H3PO4 pretreatments of corn stover for enzymatic saccharificati...

  4. Corn Stover Nutrient Removal Estimates for Central Iowa, USA

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    Douglas L. Karlen

    2015-07-01

    Full Text Available One of the most frequent producer-asked questions to those persons striving to secure sustainable corn (Zea mays L. stover feedstock supplies for Iowa’s new bioenergy conversion or other bio-product facilities is “what quantity of nutrients will be removed if I harvest my stover?” Our objective is to summarize six years of field research from central Iowa, U.S.A. where more than 600, 1.5 m2 samples were collected by hand and divided into four plant fractions: vegetative material from the ear shank upward (top, vegetative material from approximately 10 cm above the soil surface to just below the ear (bottom, cobs, and grain. Another 400 stover samples, representing the vegetative material collected directly from a single-pass combine harvesting system or from stover bales were also collected and analyzed. All samples were dried, ground, and analyzed to determine C, N, P, K, Ca, Mg, S, Al, B, Cu, Fe, Mn, and Zn concentrations. Mean concentration and dry matter estimates for each sample were used to calculate nutrient removal and estimate fertilizer replacement costs which averaged $25.06, $20.04, $16.62, $19.40, and $27.41 Mg−1 for top, bottom, cob, stover, and grain fractions, respectively. We then used the plant fraction estimates to compare various stover harvest scenarios and provide an answer to the producer question posed above.

  5. Carbohydrate and nutrient composition of corn stover from three Southeastern USA locations

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    Corn (Zea mays L.) stover has been identified as an important feedstock for bioenergy and bio-product production. Our objective was to quantify nutrient removal, carbohydrate composition, theoretical ethanol yield (TEY) for various stover fractions. In 2009, 2010, and 2011, whole-plant samples were ...

  6. The Structure of Lignin of Corn Stover and its Changes Induced by Mild Sodium Hydroxide Treatment

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    Dou-yong Min

    2014-03-01

    Full Text Available Corn stover is an abundant feedstock in the US that can be used for second generation bioethanol production. However, there is little useful data on structure of the lignin of corn stover. The following principal tasks will be addressed to profile the structure of corn stover: (1 separation of corn stover into stem, cob, and leaf; (2 isolation of cellulolytic enzyme lignins (CEL from extractive-free and the alkali-treated fractions; (3 quantification of p-coumarate and ferulate of fractions by HPLC. The results of alkaline nitrobenzene oxidation and 1H-13C HSQC NMR indicated: (1 the structure of lignin varied in the fractions; (2 a remarkable amount of p-coumarate and ferulate was identified and determined; (3 the remarkable structural changes of lignin induced by alkaline treatment were elucidated.

  7. Alkaline Peroxide Delignification of Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Mittal, Ashutosh [Biosciences; Katahira, Rui [National; Donohoe, Bryon S. [Biosciences; Black, Brenna A. [National; Pattathil, Sivakumar [Complex; Stringer, Jack M. [National; Beckham, Gregg T. [National

    2017-05-30

    Selective biomass fractionation into carbohydrates and lignin is a key challenge in the conversion of lignocellulosic biomass to fuels and chemicals. In the present study, alkaline hydrogen peroxide (AHP) pretreatment was investigated to fractionate lignin from polysaccharides in corn stover (CS), with a particular emphasis on the fate of the lignin for subsequent valorization. The influence of peroxide loading on delignification during AHP pretreatment was examined over the range of 30-500 mg H2O2/g dry CS at 50 degrees C for 3 h. Mass balances were conducted on the solid and liquid fractions generated after pretreatment for each of the three primary components, lignin, hemicellulose, and cellulose. AHP pretreatment at 250 mg H2O2/g dry CS resulted in the pretreated solids with more than 80% delignification consequently enriching the carbohydrate fraction to >90%. Two-dimensional nuclear magnetic resonance (2D-NMR) spectroscopy of the AHP pretreated residue shows that, under high peroxide loadings (>250 mg H2O2/g dry CS), most of the side chain structures were oxidized and the aryl-ether bonds in lignin were partially cleaved, resulting in significant delignification of the pretreated residues. Gel permeation chromatography (GPC) analysis shows that AHP pretreatment effectively depolymerizes CS lignin into low molecular weight (LMW) lignin fragments in the aqueous fraction. Imaging of AHP pretreated residues shows a more granular texture and a clear lamellar pattern in secondary walls, indicative of layers of varying lignin removal or relocalization. Enzymatic hydrolysis of this pretreated residue at 20 mg/g of glucan resulted in 90% and 80% yields of glucose and xylose, respectively, after 120 h. Overall, AHP pretreatment is able to selectively remove more than 80% of the lignin from biomass in a form that has potential for downstream valorization processes and enriches the solid pulp into a highly digestible material.

  8. Development of Corn Stover Biofuel: Impacts on Corn and Soybean Markets and Land Rotation

    OpenAIRE

    Taheripour, Farzad; Tyner, Wallace E.; Fiegel, Julie

    2013-01-01

    This paper first develops a partial equilibrium (PE) model to examine impacts of converting corn stover to biofuel on markets for corn and soybeans at the national market level. The PE model links gasoline, corn ethanol, dried distiller grains, corn, soybeans, and soybean meal markets in the presence and absence of a viable market for corn stover. The model also includes a technology which converts corn stover to bio-gasoline (a drop-in biofuel). The model evaluates profitability of the ethan...

  9. Corn stover harvest changes soil hydrology and soil aggregation

    Science.gov (United States)

    In the United States, commercial-scale cellulosic-ethanol production using corn (Zea Mays L.) stover has become a reality. As the industry matures and demand for stover increases, a clear understanding of how reducing the rate of stover remaining in the field impacts soil properties is critical. Sto...

  10. Impact of recycling stillage on conversion of dilute sulfuric acid pretreated corn stover to ethanol.

    Science.gov (United States)

    Mohagheghi, Ali; Schell, Daniel J

    2010-04-01

    Both the current corn starch to ethanol industry and the emerging lignocellulosic biofuels industry view recycling of spent fermentation broth or stillage as a method to reduce fresh water use. The objective of this study was to understand the impact of recycling stillage on conversion of corn stover to ethanol. Sugars in a dilute-acid pretreated corn stover hydrolysate were fermented to ethanol by the glucose-xylose fermenting bacteria Zymomonas mobilis 8b. Three serial fermentations were performed at two different initial sugar concentrations using either 10% or 25% of the stillage as makeup water for the next fermentation in the series. Serial fermentations were performed to achieve near steady state concentration of inhibitors and other compounds in the corn stover hydrolysate. Little impact on ethanol yields was seen at sugar concentrations equivalent to pretreated corn stover slurry at 15% (w/w) with 10% recycle of the stillage. However, ethanol yields became progressively poorer as the sugar concentration increased and fraction of the stillage recycled increased. At an equivalent corn stover slurry concentration of 20% with 25% recycled stillage the ethanol yield was only 5%. For this microorganism with dilute-acid pretreated corn stover, recycling a large fraction of the stillage had a significant negative impact on fermentation performance. Although this finding is of concern for biochemical-based lignocellulose conversion processes, other microorganism/pretreatment technology combinations will likely perform differently.

  11. Ammonia Pretreatment of Corn Stover Enables Facile Lignin Extraction

    Energy Technology Data Exchange (ETDEWEB)

    Mittal, Ashutosh; Katahira, Rui; Donohoe, Bryon S.; Pattathil, Sivakumar; Kandemkavil, Sindhu; Reed, Michelle L.; Biddy, Mary J.; Beckham, Gregg T.

    2017-01-30

    Thermochemical pretreatment of lignocellulose is often employed to render polysaccharides more digestible by carbohydrate-active enzymes to maximize sugar yields. The fate of lignin during pretreatment, however, is highly dependent on the chemistry employed and must be considered in cases where lignin valorization is targeted alongside sugar conversion - an important feature of future biorefinery development. Here, a two-step process is demonstrated in which anhydrous ammonia (AA) pretreatment is followed by mild NaOH extraction on corn stover to solubilize and fractionate lignin. As known, AA pretreatment simultaneously alters the structure of cellulose with enhanced digestibility while redistributing lignin. The AA-pretreated residue is then extracted with dilute NaOH at mild conditions to maximize lignin separation, resulting in a digestible carbohydrate-rich solid fraction and a solubilized lignin stream. Lignin removal of more than 65% with over 84% carbohydrate retention is achieved after mild NaOH extraction of AA-pretreated corn stover with 0.1 M NaOH at 25 degrees C. Two-dimensional nuclear magnetic resonance (2D-NMR) spectroscopy of the AA-pretreated residue shows that ammonolysis of ester bonds occurs to partially liberate hydroxycinnamic acids, and the AA-pretreated/NaOH-extracted residue exhibits a global reduction of all lignin moieties caused by reduced lignin content. A significant reduction (~70%) in the weight-average molecular weight (Mw) of extracted lignin is also achieved. Imaging of AA-pretreated/NaOH extracted residues show extensive delamination and disappearance of coalesced lignin globules from within the secondary cell walls. Glycome profiling analyses demonstrates ultrastructural level cell wall modifications induced by AA pretreatment and NaOH extraction, resulting in enhanced extractability of hemicellulosic glycans, indicating enhanced polysaccharide accessibility. The glucose and xylose yields from enzymatic hydrolysis of AA

  12. Ensiling corn stover: effect of feedstock preservation on particleboard performance.

    Science.gov (United States)

    Ren, Haiyu; Richard, Tom L; Chen, Zhilin; Kuo, Monlin; Bian, Yilin; Moore, Kenneth J; Patrick, Patricia

    2006-01-01

    Ensilage is a truncated solid-state fermentation in which anaerobically produced organic acids accumulate to reduce pH and limit microbial activity. Ensilage can be used to both preserve and pretreat biomass feedstock for further downstream conversion into chemicals, fuels, and/or fiber products. This study examined the ensilage of enzyme-treated corn stover as a feedstock for particleboard manufacturing. Corn stover at three different particle size ranges (ensilage process, as indicated by sustained lower pH (P ensilage process. Compared with fresh stover, the ensilage process did increase IB of stover particleboard by 33% (P ensilage can be used as a long-term feedstock preservation method for particleboard production from corn stover. Enzyme-amended ensilage not only improved stover preservation but also enhanced the properties of particleboard products.

  13. Recovery of arabinan in acetic acid-catalyzed hydrothermal pretreatment on corn stover

    DEFF Research Database (Denmark)

    Xu, Jian; Hedegaard, Mette Christina; Thomsen, Anne Belinda

    2009-01-01

    Acetic acid-catalyzed hydrothermal pretreatment was done on corn stover under 195 °C, 15 min with the acetic acid ranging from 5 × 10−3 to 0.2 g g−1 corn stover. After pretreatment, the water-insoluble solids (WISs) and liquors were collected respectively. Arabinan recoveries from both WIS...... and liquors were investigated. The results indicate that there was no detectable arabinan left in the WIS when the acetic acid of 0.1 and 0.2 g g−1 corn stover were used in the pretreatment. The arabinan contents in the other WISs were not more than 10%. However, the arabinan found in the liquors...... was not covering the amount of arabinan released from the raw corn stover. For the arabinan recovery from liquor fractions, the highest of 43.57% was obtained by the pretreatment of acetic acid of 0.01 g g−1 of corn stover and the lowest was only 26.77% when the acetic acid of 0.2 g g−1 corn stover was used...

  14. Pretreatment on Corn Stover with Low Concentration of Formic Acid

    DEFF Research Database (Denmark)

    Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

    2009-01-01

    the cellulose easily degraded into sugars and further fermented to ethanol. In this work, hydrothermal pretreatment on corn stover at 195 degrees for 15 min with and without lower concentration of formic acid was compared in terms of sugar recoveries and ethanol fermentation. For pretreatment with formic acid...... pretreatment without formic acid. Toxicity tests of liquor parts showed that there were no inhibitions found for both pretreatment conditions. After simultaneous saccharification and fermentation (SSF) of the pretreated corn stover with Baker's yeast, the highest ethanol yield of 76.5% of the theoretical...... was observed from corn stover pretreated at 195 degrees for 15min with formic acid....

  15. The Effects of Particle Size, Different Corn Stover Components, and Gas Residence Time on Torrefaction of Corn Stover

    Directory of Open Access Journals (Sweden)

    Sarah Rahn

    2012-04-01

    Full Text Available Large scale biofuel production will be possible only if significant quantities of biomass feedstock can be stored, transported, and processed in an economic and sustainable manner. Torrefaction has the potential to significantly reduce the cost of transportation, storage, and downstream processing through the improvement of physical and chemical characteristics of biomass. The main objective of this study was to investigate the effects of particle size, plant components, and gas residence time on the production of torrefied corn (Zea mays stover. Different particle sizes included 0.85 mm and 20 mm. Different stover components included ground corn stover, whole corn stalk, stalk shell and pith, and corn cob shell. Three different purge gas residence times were employed to assess the effects of interaction of volatiles and torrefied biomass. Elemental analyses were performed on all of the samples, and the data obtained was used to estimate the energy contents and energy yields of different torrefied biomass samples. Particle density, elemental composition, and fiber composition of raw biomass fractions were also determined. Stalk pith torrefied at 280 °C and stalk shell torrefied at 250 °C had highest and lowest dry matter loss, of about 44% and 13%, respectively. Stalk pith torrefied at 250 °C had lowest energy density of about 18–18.5 MJ/kg, while cob shell torrefied at 280 °C had the highest energy density of about 21.5 MJ/kg. The lowest energy yield, at 59%, was recorded for stalk pith torrefied at 280 °C, whereas cob and stalk shell torrefied at 250 °C had highest energy yield at 85%. These differences were a consequence of the differences in particle densities, hemicellulose quantities, and chemical properties of the original biomass samples. Gas residence time did not have a significant effect on the aforementioned parameters.

  16. Thermogravimetric characterization of corn stover as gasification and pyrolysis feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Ajay; Wang, Lijun; Jones, David D.; Hanna, Milford A. [Industrial Agricultural Products Center, University of Nebraska-Lincoln, 211 L.W. Chase Hall, Lincoln, NE 68583 (United States); Department of Biological Systems Engineering, University of Nebraska-Lincoln, Lincoln, NE 68583 (United States); Dzenis, Yuris A. [Department of Engineering Mechanics, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States)

    2008-05-15

    Interest in generating energy from biomass has grown tremendously in recent years. Corn stover is an agricultural by-product, which is abundant in quantity. Gasification and pyrolysis are efficient methods of harnessing energy efficiently from corn stover. The performances of mathematical models to predict the product gas quality rely on characterization of feed materials and the reaction kinetics of their thermal degradation. The objective of this research was to determine selected physical and chemical properties of corn stover related to thermochemical conversion. Thermogravimetric analyses were performed at heating rates of 10, 30, and 50 C min{sup -1} in nitrogen (inert) and air (oxidizing) atmospheres. The parameters of the reaction kinetics were obtained and compared with other biomass. The weight losses of corn stover in both inert and oxidizing atmospheres were found to occur in three stages. (author)

  17. Identification of lactic acid bacteria isolated from corn stovers

    National Research Council Canada - National Science Library

    PANG, Huili; ZHANG, Meng; QIN, Guangyong; TAN, Zhongfang; LI, Zongwei; WANG, Yanping; CAI, Yimin

    2011-01-01

    One hundred and twenty‐six strains were isolated from corn stover in Henan Province, China, of which 105 isolates were considered to be lactic acid bacteria (LAB) according to Gram‐positive, catalase...

  18. Vertical Distribution of Structural Components in Corn Stover

    OpenAIRE

    Jane M. F. Johnson; Karlen,Douglas L.; Garold L. Gresham; Cantrell, Keri B.; David W. Archer; Brian J. Wienhold; Gary E. Varvel; David A. Laird; John Baker; Tyson E. Ochsner; Jeff M. Novak; Ardell D. Halvorson; Francisco Arriaga; David T. Lightle; Amber Hoover

    2014-01-01

    In the United States, corn ( Zea mays L.) stover has been targeted for second generation fuel production and other bio-products. Our objective was to characterize sugar and structural composition as a function of vertical distribution of corn stover (leaves and stalk) that was sampled at physiological maturity and about three weeks later from multiple USA locations. A small subset of samples was assessed for thermochemical composition. Concentrations of lignin, glucan, and xylan were about 10...

  19. Corn Stover Impacts on Near-Surface Soil Properties of No-Till Corn In Ohio

    Energy Technology Data Exchange (ETDEWEB)

    Blanco-Canqui, H; Lal, Rattan; Post, W M.; Izaurralde, R Cesar C.; Owens, L B.

    2006-01-06

    Corn stover is a primary biofuel feedstock and its expanded use could help reduce reliance on fossil fuels and net CO2 emissions. Excessive stover removal may, however, negatively impact near-surface soil properties within a short period after removal. We assessed changes in soil crust strength, bulk density, and water content over a 1-yr period following a systematic removal or addition of stover from three no-till soils under corn in Ohio.

  20. Analysis of particle size reduction on overall surface area and enzymatic hydrolysis yield of corn stover.

    Science.gov (United States)

    Li, Hanjie; Ye, Chenlin; Liu, Ke; Gu, Hanqi; Du, Weitao; Bao, Jie

    2015-01-01

    Particle size of lignocellulose materials is an important factor for enzymatic hydrolysis efficiency. In this study, corn stover was milled and sieved into different size fractions from 1.42, 0.69, 0.34, to 0.21 mm, and the corresponding enzymatic hydrolysis yields were 24.69, 23.96, 25.34, and 26.97 %, respectively. The results indicate that the hydrolysis yield is approximately constant with changing corn stover particle sizes in the experimental range. The overall surface area and the inner pore size measurement show that the overall specific surface area was less than 2 % with the half reduction of particle size due to the greater inner pore surface area. The scanning electron microscope photographs gave direct evidence of the much greater inner pore surface area of corn stover particles. This result provided a reference when a proper size reduction of lignocellulose materials is considered in biorefining operations.

  1. Investigation of acetic acid-catalyzed hydrothermal pretreatment on corn stover

    DEFF Research Database (Denmark)

    Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

    2010-01-01

    Acetic acid (AA)-catalyzed liquid hot water (LHW) pretreatments on raw corn stover (RCS) were carried out at 195 °C at 15 min with the acetic acid concentrations between 0 and 400 g/kg RCS. After pretreatment, the liquor fractions and water-insoluble solids (WIS) were collected separately...

  2. Thermophysical properties of conjugated soybean oil/corn stover biocomposites.

    Science.gov (United States)

    Pfister, Daniel P; Larock, Richard C

    2010-08-01

    Novel "green composites" have been prepared using a conjugated soybean oil-based resin and corn stover as a natural fiber. Corn stover is the residue remaining after grain harvest and it is estimated that approximately 75 million tons are available annually in the United States. The effect of the amount of filler, the length of the fiber, and the amount of the crosslinker on the structure and thermal and mechanical properties of the composites has been determined using Soxhlet extraction analysis, thermogravimetric analysis, dynamic mechanical analysis, and tensile testing. Increasing the amount of corn stover and decreasing the length of the fiber results in significant improvements in the mechanical properties of the composites. The Young's moduli and tensile strengths of the composites prepared range from 291 to 1398 MPa and 2.7 to 7.4 MPa, respectively. Water uptake data indicate that increasing the amount and fiber length of the corn stover results in significant increases in the absorption of water by the composites. The composites, containing 20 to 80 wt.% corn stover and a resin composed of 50 wt.% natural oil, contain 60 to 90 wt.% renewable materials and should find applications in the construction, automotive, and furniture industries.

  3. Low-liquid pretreatment of corn stover with aqueous ammonia.

    Science.gov (United States)

    Li, Xuan; Kim, Tae Hyun

    2011-04-01

    A low-liquid pretreatment method of corn stover using aqueous ammonia was studied to reduce the severity and liquid throughput associated with the pretreatment step for ethanol production. Corn stover was treated at 0.5-50.0 wt.% of ammonia loading, 1:0.2-5.0 (w/w) of solid-to-liquid ratio, 30 °C for 4-12 weeks. The effects of these conditions on the composition and enzyme digestibility of pretreated corn stover were investigated. Pretreatment of corn stover at 30°C for four weeks using 50 wt.% of ammonia loading and 1:5 solid-to-liquid ratio resulted in 55% delignification and 86.5% glucan digestibility with 15 FPU cellulase+30 CBU β-glucosidase/g-glucan. Simultaneous saccharification and fermentation of corn stover treated at 30 °C for four weeks using 50 wt.% ammonia loading and 1:2 solid-to-liquid ratio gave an ethanol yield of 73% of the theoretical maximum based on total carbohydrates (glucan+xylan) present in the untreated material.

  4. Maleic acid treatment of biologically detoxified corn stover liquor.

    Science.gov (United States)

    Kim, Daehwan; Ximenes, Eduardo A; Nichols, Nancy N; Cao, Guangli; Frazer, Sarah E; Ladisch, Michael R

    2016-09-01

    Elimination of microbial and enzyme inhibitors from pretreated lignocellulose is critical for effective cellulose conversion and yeast fermentation of liquid hot water (LHW) pretreated corn stover. In this study, xylan oligomers were hydrolyzed using either maleic acid or hemicellulases, and other soluble inhibitors were eliminated by biological detoxification. Corn stover at 20% (w/v) solids was LHW pretreated LHW (severity factor: 4.3). The 20% solids (w/v) pretreated corn stover derived liquor was recovered and biologically detoxified using the fungus Coniochaeta ligniaria NRRL30616. After maleic acid treatment, and using 5 filter paper units of cellulase/g glucan (8.3mg protein/g glucan), 73% higher cellulose conversion from corn stover was obtained for biodetoxified samples compared to undetoxified samples. This corresponded to 87% cellulose to glucose conversion. Ethanol production by yeast of pretreated corn stover solids hydrolysate was 1.4 times higher than undetoxified samples, with a reduction of 3h in the fermentation lag phase.

  5. Fungal cellulase/xylanase production and corresponding hydrolysis using pretreated corn stover as substrates.

    Science.gov (United States)

    Zhang, Liang; Wang, Xiaoqing; Ruan, Zhenhua; Liu, Ying; Niu, Xiaorui; Yue, Zhengbo; Li, Zhimin; Liao, Wei; Liu, Yan

    2014-01-01

    Three pretreated corn stover (ammonia fiber expansion, dilute acid, and dilute alkali) were used as carbon source to culture Trichoderma reesei Rut C-30 for cellulase and xylanase production. The results indicated that the cultures on ammonia fiber expansion and alkali pretreated corn stover had better enzyme production than the acid pretreated ones. The consequent enzymatic hydrolysis was performed applying fungal enzymes on pretreated corn stover samples. Tukey's statistical comparisons exhibited that there were significant differences on enzymatic hydrolysis among different combination of fungal enzymes and pretreated corn stover. The higher sugar yields were achieved by the enzymatic hydrolysis of dilute alkali pretreated corn stover.

  6. Ethanol production from corn, corn stover and corncob from the Jilin Province of China

    Energy Technology Data Exchange (ETDEWEB)

    Varga, E.; Thomsen, A.B. [Risoe National Lab., Biosystem Dept., Roskilde (Denmark); Feng, L. [Jilin Light Industry Design and Reserch Inst., Changchun City (China)

    2005-06-01

    Among the available agricultural by-products, corn stover is far the most abundant lignocellulosic raw material for fuel ethanol production in China. More than 120 million tons of corn stover is produced annually, representing approximately 40 million tons of ethanol. In this study ethanol was produced from corn and alkaline wet oxidized (WO) corn stover and corncob followed by non-isothermal simultaneous saccharification and fermentation (SSF) using Saccharomyces cerevisiae. Eight different combinations of reaction temperature and time were applied for wet oxidation of corn stover and corncob using Na{sub 2}CO{sub 3} and NH{sub 3} as catalysts to find the best reaction conditions, resulting in both high glucose and ethanol yield. The best condition (200 deg. C, 8 min, 2g/L Na{sub 2}CO{sub 3}) increased the enzymatic conversion from cellulose to glucose of corn stover more then four times and resulted in 87% ethanol yield of theoretical, based on the cellulose available in the WO corn stover. This was achieved with a substrate concentration of 6% (w/w) dry material at 20 FPU/g DM enzyme loading after 120 h of SSF. The pretreatment with NH{sub 3} at the same conditions resulted slightly lower cellulose conversion to glucose, but also gave promising ethanol yield (75%), demonstrated, that the baker's yeast still could adapt to the WO material and ferment the glucose content to ethanol efficiently. (au)

  7. Vertical Distribution of Structural Components in Corn Stover

    Directory of Open Access Journals (Sweden)

    Jane M. F. Johnson

    2014-11-01

    Full Text Available In the United States, corn (Zea mays L. stover has been targeted for second generation fuel production and other bio-products. Our objective was to characterize sugar and structural composition as a function of vertical distribution of corn stover (leaves and stalk that was sampled at physiological maturity and about three weeks later from multiple USA locations. A small subset of samples was assessed for thermochemical composition. Concentrations of lignin, glucan, and xylan were about 10% greater at grain harvest than at physiological maturity, but harvestable biomass was about 25% less due to stalk breakage. Gross heating density above the ear averaged 16.3 ± 0.40 MJ kg−1, but with an alkalinity measure of 0.83 g MJ−1, slagging is likely to occur during gasification. Assuming a stover harvest height of 10 cm, the estimated ethanol yield would be >2500 L ha−1, but it would be only 1000 L ha−1 if stover harvest was restricted to the material from above the primary ear. Vertical composition of corn stover is relatively uniform; thus, decision on cutting height may be driven by agronomic, economic and environmental considerations.

  8. Vertical distribution of structural components in corn stover

    Energy Technology Data Exchange (ETDEWEB)

    Jane M. F. Johnson; Douglas L. Karlen; Garold L. Gresham; Keri B. Cantrell; David W. Archer; Brian J. Wienhold; Gary E. Varvel; David A. Laird; John Baker; Tyson E. Ochsner; Jeff M. Novak; Ardell D. Halvorson; Francisco Arriaga; David T. Lightle; Amber Hoover; Rachel Emerson; Nancy W. Barbour

    2014-11-01

    In the United States, corn (Zea mays L.) stover has been targeted for second generation fuel production and other bio-products. Our objective was to characterize sugar and structural composition as a function of vertical distribution of corn stover (leaves and stalk) that was sampled at physiological maturity and about three weeks later from multiple USA locations. A small subset of samples was assessed for thermochemical composition. Concentrations of lignin, glucan, and xylan were about 10% greater at grain harvest than at physiological maturity, but harvestable biomass was about 25% less due to stalk breakage. Gross heating density above the ear averaged 16.3 ± 0.40 MJ kg?¹, but with an alkalinity measure of 0.83 g MJ?¹, slagging is likely to occur during gasification. Assuming a stover harvest height of 10 cm, the estimated ethanol yield would be >2500 L ha?¹, but it would be only 1000 L ha?¹ if stover harvest was restricted to the material from above the primary ear. Vertical composition of corn stover is relatively uniform; thus, decision on cutting height may be driven by agronomic, economic and environmental considerations.

  9. A Five-Year Assessment of Corn Stover Harvest in Central Iowa, USA

    Energy Technology Data Exchange (ETDEWEB)

    Douglas L. Karlen; Stuart J. Birell; J. Richard Hess

    2011-11-01

    Sustainable feedstock harvest strategies are needed to ensure bioenergy production does not irreversibly degrade soil resources. The objective for this study was to document corn (Zea mays L.) grain and stover fraction yields, plant nutrient removal and replacement costs, feedstock quality, soil-test changes, and soil quality indicator response to four stover harvest strategies for continuous corn and a corn-soybean [Glycine max. (L.) Merr.] rotation. The treatments included collecting (1) all standing plant material above a stubble height of 10 cm (whole plant), (2) the upper-half by height (ear shank upward), (3) the lower-half by height (from the 10 cm stubble height to just below the earshank), or (4) no removal. Collectable biomass from Treatment 2 averaged 3.9 ({+-}0.8) Mg ha{sup -1} for continuous corn (2005 through 2009), and 4.8 ({+-}0.4) Mg ha{sup -1} for the rotated corn (2005, 2007, and 2009). Compared to harvesting only the grain, collecting stover increased the average N-P-K removal by 29, 3 and 34 kg ha{sup -1} for continuous corn and 42, 3, and 34 kg ha{sup -1} for rotated corn, respectively. Harvesting the lower-half of the corn plant (Treatment 3) required two passes, resulted in frequent plugging of the combine, and provided a feedstock with low quality for conversion to biofuel. Therefore, Treatment 3 was replaced by a 'cobs-only' harvest starting in 2009. Structural sugars glucan and xylan accounted for up to 60% of the chemical composition, while galactan, arabinan, and mannose constituted less than 5% of the harvest fractions collected from 2005 through 2008. Soil-test data from samples collected after the first harvest (2005) revealed low to very low plant-available P and K levels which reduced soybean yield in 2006 after harvesting the whole-plant in 2005. Average continuous corn yields were 21% lower than rotated yields with no significant differences due to stover harvest. Rotated corn yields in 2009 showed some significant

  10. Pretreatment of corn stover using wet oxidation to enhance enzymatic digestibility.

    Science.gov (United States)

    Varga, Eniko; Schmidt, Anette S; Réczey, Kati; Thomsen, Anne Belinda

    2003-01-01

    Corn stover is an abundant, promising raw material for fuel ethanol production. Although it has a high cellulose content, without pretreatment it resists enzymatic hydrolysis, like most lignocellulosic materials. Wet oxidation (water, oxygen, mild alkali or acid, elevated temperature and pressure) was investigated to enhance the enzymatic digestibility of corn stover. Six different combinations of reaction temperature, time, and pH were applied. The best conditions (60 g/L of corn stover, 195 degrees C, 15 min, 12 bar O2, 2 g/L of Na2CO3) increased the enzymatic conversion of corn stover four times, compared to untreated material. Under these conditions 60% of hemicellulose and 30% of lignin were solubilized, whereas 90% of cellulose remained in the solid fraction. After 24-h hydrolysis at 50 degrees C using 25 filter paper units (FPU)/g of drymatter (DM) biomass, the achieved conversion of cellulose to glucose was about 85%. Decreasing the hydrolysis temperature to 40 degrees C increased hydrolysis time from 24 to 72 h. Decreasing the enzyme loading to 5 FPU/g of DM biomass slightly decreased the enzymatic conversion from 83.4 to 71%. Thus, enzyme loading can be reduced without significantly affecting the efficiency of hydrolysis, an important economical aspect.

  11. Characterization of substituents in xylans from corn cobs and stover

    NARCIS (Netherlands)

    Dongen, van F.E.M.; Eylen, van D.; Kabel, M.A.

    2011-01-01

    Structural knowledge on hemicellulose from corn cobs and stover is helpful to better understand their position within the plant cell wall architecture as well as their enzymatic saccharification. In this research different extracts were prepared with water, 1 M and 4 M alkali. Most of the xylans wer

  12. Maleic acid treatment of biologically detoxified corn stover liquor

    Science.gov (United States)

    Elimination of microbial and/or enzyme inhibitors from pretreated lignocellulose is critical for effective cellulose conversion and yeast fermentation of liquid hot-water (LHW) pretreated corn stover. In this study, xylan oligomers were hydrolyzed using either maleic acid or hemicellulases. Other so...

  13. Benefits from Tween during enzymic hydrolysis of corn stover

    Energy Technology Data Exchange (ETDEWEB)

    Kaar, W.E.; Holtzapple, M.T. [Texas A and M Univ., College Station, TX (United States). Dept. of Chemical Engineering

    1998-08-20

    Corn stover is a potential substrate for fermentation processes. Previous work with corn stover demonstrated that lime pretreatment rendered it digestible by cellulase; however, high sugar yields required very high enzyme loadings. Because cellulase is a significant cost in biomass conversion processes, the present study focused on improving the enzyme efficiency using Tween 20 and Tween 80; Tween 20 is slightly more effective than Tween 80. The recommended pretreatment conditions for the biomass remained unchanged regardless of whether Tween was added during the hydrolysis. The recommended Tween loading was 0.15 g Tween/g dry biomass. The critical relationship was the Tween loading on the biomass, not the Tween concentration in solution. The 72-h enzymic conversion of pretreated corn stover using 5 FPU cellulase/g dry biomass at 50 C with Tween 20 as part of the medium was 0.85 g/g for cellulose, 0.66 g/g for xylan, and 0.75 for total polysaccharide; addition of Tween improved the cellulose, xylan, and total polysaccharide conversions by 42, 40, and 42%, respectively. Kinetic analyses showed that Tween improved the enzymic absorption constants, which increased the effective hydrolysis rate compared to hydrolysis without Tween. Furthermore, Tween prevented thermal deactivation of the enzymes, which allows for the kinetic advantage of higher temperature hydrolysis. Ultimate digestion studies showed higher conversions for samples containing Tween, indicating a substrate effect. It appears that Tween improves corn stover hydrolysis through three effects: enzyme stabilizer, lignocellulose disrupter, and enzyme effector.

  14. Structural changes of corn stover lignin during acid pretreatment.

    Science.gov (United States)

    Moxley, Geoffrey; Gaspar, Armindo Ribeiro; Higgins, Don; Xu, Hui

    2012-09-01

    In this study, raw corn stover was subjected to dilute acid pretreatments over a range of severities under conditions similar to those identified by the National Renewable Energy Laboratory (NREL) in their techno-economic analysis of biochemical conversion of corn stover to ethanol. The pretreated corn stover then underwent enzymatic hydrolysis with yields above 70 % at moderate enzyme loading conditions. The enzyme exhausted lignin residues were characterized by ³¹P NMR spectroscopy and functional moieties quantified and correlated to enzymatic hydrolysis yields. Results from this study indicated that both xylan solubilization and lignin degradation are important for improving the enzyme accessibility and digestibility of dilute acid pretreated corn stover. At lower pretreatment temperatures, there is a good correlation between xylan solubilization and cellulose accessibility. At higher pretreatment temperatures, lignin degradation correlated better with cellulose accessibility, represented by the increase in phenolic groups. During acid pretreatment, the ratio of syringyl/guaiacyl functional groups also gradually changed from less than 1 to greater than 1 with the increase in pretreatment temperature. This implies that more syringyl units are released from lignin depolymerization of aryl ether linkages than guaiacyl units. The condensed phenolic units are also correlated with the increase in pretreatment temperature up to 180 °C, beyond which point condensation reactions may overtake the hydrolysis of aryl ether linkages as the dominant reactions of lignin, thus leading to decreased cellulose accessibility.

  15. Moisture Sorption Characteristics of Corn Stover and Big Bluestem

    Directory of Open Access Journals (Sweden)

    C. Karunanithy

    2013-01-01

    Full Text Available Moisture content is an important feedstock quality in converting it into energy through biochemical or thermochemical platforms. Knowledge of moisture sorption relationship is useful in drying and storage to preserve the quality of feedstocks. Moisture sorption isotherms for potential feedstocks such as corn stover and big bluestem are missing. EMC values of corn stover and big bluestem were determined using static gravimetric technique with saturated salt solutions (ERH 0.12–0.89 at different temperatures (20, 30, and 40°C. Depending upon the ERH values, EMC values were ranged from 8.0 to 19.6 and 8.8 to 19.2% db for corn stover and big bluestem, respectively, and they followed typical type II isotherm found in food materials. Nonlinear regression was used to fit five commonly used three-parameter isotherm models (i.e., modified Oswin model, modified Halsey model, modified Chung-Pfost model, modified Henderson model, and the modified Guggenheim-Anderson-de Boer (GAB model to the experimental data. Modified Halsey emerged as the best model with high F-statistic and R2 values with low Em and Es and fairly random scattered residual plot for corn stover and big bluestem. These models can be used to predict the equilibrium moisture content of these feedstocks starting from harvesting, drying, preprocessing, transportation, storage, and conversion.

  16. Fuel ethanol production from alkaline peroxide pretreated corn stover

    Science.gov (United States)

    Corn stover (CS) has the potential to serve as an abundant low-cost feedstock for production of fuel ethanol. Due to heterogeneous complexity and recalcitrance of lignocellulosic feedstocks, pretreatment is required to break the lignin seal and/or disrupt the structure of crystalline cellulose to in...

  17. Identification of lactic acid bacteria isolated from corn stovers.

    Science.gov (United States)

    Pang, Huili; Zhang, Meng; Qin, Guangyong; Tan, Zhongfang; Li, Zongwei; Wang, Yanping; Cai, Yimin

    2011-10-01

    One hundred and twenty-six strains were isolated from corn stover in Henan Province, China, of which 105 isolates were considered to be lactic acid bacteria (LAB) according to Gram-positive, catalase-negative and mainly metabolic lactic acid product. Analysis of the 16S ribosomal DNA sequence of 21 representative strains was used to confirm the presence of the predominant groups and to determine the phylogenetic affiliation of isolates. The sequences from the various LAB isolates showed high degrees of similarity to those of the GenBank type strains between 99.4% and 100%. The prevalent LAB, predominantly Lactobacillus (85.6%), consisted of L. plantarum (33.3%), L. pentosus (28.6%) and L. brevis (23.7%). Other LAB species as Leuconostoc lactis (4.8%), Weissella cibaria (4.8%) and Enterococcus mundtii (4.8%) also presented in corn stover. The present study is the first to fully document corn stover-associated LAB involved in the silage fermentation. The identification results revealed LAB composition inhabiting corn stover and enabling the future design of appropriate inoculants aimed at improving the fermentation quality of silage. © 2011 The Authors. Animal Science Journal © 2011 Japanese Society of Animal Science.

  18. Mild alkaline presoaking and organosolv pretreatment of corn stover and their impacts on corn stover composition, structure, and digestibility.

    Science.gov (United States)

    Qing, Qing; Zhou, Linlin; Guo, Qi; Gao, Xiaohang; Zhang, Yan; He, Yucai; Zhang, Yue

    2017-06-01

    An efficient strategy was developed in current work for biochemical conversion of carbohydrates of corn stover into monosaccharides. Corn stover was first presoaked in mild alkaline solution (1% Na2S) under 40°C for 4h, after which about 35.3% of the lignin was successfully removed while the specific surface area was notably enlarged. Then the presoaked solids were subjected to organosolv pretreatment that employed 20% methanol with an addition of 0.2% HCl as catalyst at 160°C for 20min, and the maximum total sugar yield of the pretreated corn stover achieved was 98.6%. The intact structure of corn stover was disrupted by this two-step process, which resulted in a porous but crystalline structure of the regenerated solids that were mainly composed of cellulose. The enlarged specific surface area and increased accessibility made the regenerated solids highly digestible by a moderate enzyme loading. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. Environmental Impacts of Stover Removal in the Corn Belt

    Energy Technology Data Exchange (ETDEWEB)

    Alicia English; Wallace E. Tyner; Juan Sesmero; Phillip Owens; David Muth

    2012-08-01

    When considering the market for biomass from corn stover resources erosion and soil quality issues are important to consider. Removal of stover can be beneficial in some areas, especially when coordinated with other conservation practices, such as vegetative barrier strips and cover crops. However, benefits are highly dependent on several factors, namely if farmers see costs and benefits associated with erosion and the tradeoffs with the removal of biomass. This paper uses results from an integrated RUSLE2/WEPS model to incorporate six different regime choices, covering management, harvest and conservation, into simple profit maximization model to show these tradeoffs.

  20. Solid-state co-digestion of expired dog food and corn stover for methane production.

    Science.gov (United States)

    Xu, Fuqing; Li, Yebo

    2012-08-01

    Expired dog food was co-digested with corn stover for biogas production via solid-state anaerobic digestion (SS-AD) at feedstock-to-effluent (F/E) ratios of 2, 4, and 6 using effluent from a sewage sludge digester as inoculum. Degradation of the main components in dog food and corn stover was measured. Higher methane yields were obtained at lower F/E ratios and at higher percentages of dog food in the substrate. The highest methane yield of 304.4 L/kg VS(feed) was obtained for the substrate containing 50% corn stover and 50% dog food, which was an increase of 229% and 109% compared to digesting corn stover and dog food alone, respectively. Co-digestion of corn stover with dog food reduced the start-up time and volatile fatty acid (VFA) accumulation, but decreased the cellulose and xylan degradation of corn stover. Copyright © 2012 Elsevier Ltd. All rights reserved.

  1. Integrated Production of Xylonic Acid and Bioethanol from Acid-Catalyzed Steam-Exploded Corn Stover.

    Science.gov (United States)

    Zhu, Junjun; Rong, Yayun; Yang, Jinlong; Zhou, Xin; Xu, Yong; Zhang, Lingling; Chen, Jiahui; Yong, Qiang; Yu, Shiyuan

    2015-07-01

    High-efficiency xylose utilization is one of the restrictive factors of bioethanol industrialization. However, xylonic acid (XA) as a new bio-based platform chemical can be produced by oxidation of xylose with microbial. So, an applicable technology of XA bioconversion was integrated into the process of bioethanol production. After corn stover was pretreated with acid-catalyzed steam-explosion, solid and liquid fractions were obtained. The liquid fraction, also named as acid-catalyzed steam-exploded corn stover (ASC) prehydrolyzate (mainly containing xylose), was catalyzed with Gluconobacter oxydans NL71 to prepare XA. After 72 h of bioconversion of concentrated ASC prehydrolyzate (containing 55.0 g/L of xylose), the XA concentration reached a peak value of 54.97 g/L, the sugar utilization ratio and XA yield were 94.08 and 95.45 %, respectively. The solid fraction was hydrolyzed to produce glucose with cellulase and then fermented with Saccharomyces cerevisiae NL22 to produce ethanol. After 18 h of fermentation of concentrated enzymatic hydrolyzate (containing 86.22 g/L of glucose), the ethanol concentration reached its highest value of 41.48 g/L, the sugar utilization ratio and ethanol yield were 98.72 and 95.25 %, respectively. The mass balance showed that 1 t ethanol and 1.3 t XA were produced from 7.8 t oven dry corn stover.

  2. Impact of corn stover removal on soil microbial communities in no-till and conventional till continuous corn

    Science.gov (United States)

    Corn (Zea mays L.) residue, or stover, can be used as a dry forage replacement in beef cattle diets and is being considered as a feedstock for cellulosic biofuel production. The soil quality and crop productivity ramifications of removing stover, however, likely will depend on stover removal rate an...

  3. Multiscale deconstruction of molecular architecture in corn stover

    Science.gov (United States)

    Inouye, Hideyo; Zhang, Yan; Yang, Lin; Venugopalan, Nagarajan; Fischetti, Robert F.; Gleber, S. Charlotte; Vogt, Stefan; Fowle, W.; Makowski, Bryan; Tucker, Melvin; Ciesielski, Peter; Donohoe, Bryon; Matthews, James; Himmel, Michael E.; Makowski, Lee

    2014-01-01

    Lignocellulosic composite in corn stover is a candidate biofuel feedstock of substantial abundance and sustainability. Its utilization is hampered by resistance of constituent cellulose fibrils to deconstruction. Here we use multi-scale studies of pretreated corn stover to elucidate the molecular mechanism of deconstruction and investigate the basis of recalcitrance. Dilute acid pretreatment has modest impact on fibrillar bundles at 0.1 micron length scales while leading to significant disorientation of individual fibrils. It disintegrates many fibrils into monomeric cellulose chains or small side-by-side aggregates. Residual crystalline fibrils lose amorphous surface material, change twist and where still cross-linked, coil around one another. Yields from enzymatic digestion are largely due to hydrolysis of individual cellulose chains and fragments generated during pretreatments. Fibrils that remain intact after pretreatment display substantial resistance to enzymatic digestion. Optimization of yield will require strategies that maximize generation of fragments and minimize preservation of intact cellulosic fibrils.

  4. Research on Hydrolysis and Sacchariifcation of Corn Stover

    Institute of Scientific and Technical Information of China (English)

    Gao Lan; Liu Ying; Guo Yong; Liu Jinsheng; Lin Jianmin

    2014-01-01

    In this paper three methods (dilute acid pretreatment, aqueous ammonia/dilute acid pretreatment and alkaline pre-treatment) were used to study the hydrolysis of corn stover and characteristics of each method were compared. The results showed that the lignin removal rate was 71.8%when the corn stover was treated with a caustic soda solution containing 1.5%of NaOH, at a temperature of 75℃for 90 min with an initial solid-liquid ratio of 1:8 (w/v). Hydrolysis yield of the NaOH pretreated sample reached 78.5%, which was much higher than other control groups. These results are useful for evaluation of pretreatment technologies, and identiifcation of key factors that limit cellulose hydrolysis, and can also serve as a basis for designing and screening appropriate pretreatment technologies.

  5. Pretreatment of corn stover using wet oxidation to enhance enzymatic digestibility

    DEFF Research Database (Denmark)

    Varga, E.; Schmidt, A.S.; Reczey, K.

    2003-01-01

    Corn stover is an abundant, promising raw material for fuel ethanol production. Although it has a high cellulose content, without pretreatment it resists enzymatic hydrolysis, like most lignocellulosic materials. Wet oxidation (water, oxygen, mild alkali or acid, elevated temperature and pressure......) was investigated to enhance the enzymatic digestibility of corn stover. Six different combinations of reaction temperature, time, and pH were applied. The best conditions (60 g/L of corn stover, 195degreesC, 15 min, 12 bar O-2, 2 g/L of Na2CO) increased the enzymatic conversion of corn stover four times, compared...

  6. Microbial lipid production from corn stover via Mortierella isabellina.

    Science.gov (United States)

    Zhang, Jianguo; Hu, Bo

    2014-09-01

    Microbial lipid is a promising source of oil to produce biofuel if it can be generated from lignocellulosic materials. Mortierella isabellina is a filamentous fungal species featuring high content of oil in its cell biomass. In this work, M. isabellina was studied for lipid production from corn stover. The experimental results showed that M. isabellina could grow on different kinds of carbon sources including xylose and acetate, and the lipid content reached to 35 % at C/N ratio of 20. With dilution, M. isabellina could endure inhibition effects by dilute acid pretreatment of corn stover (0.3 g/L furfural, 1.2 g/L HMF, and 1 g/L 4-hydroxybenozic acid) and the strain formed pellets in the cell cultivations. An integrated process was developed combining the dilute acid pretreatment, cellulase hydrolysis, and cell cultivation for M. isabellina to convert corn stover to oil containing fungal biomass. With 7.5 % pretreated biomass solid loading ratio, the final lipid yield from sugar in pretreated biomass was 40 % and the final lipid concentration of the culture reached to 6.46 g/L.

  7. Corn grain yield response to stover removal under variable nitrogen, irrigation, and carbon amendments

    Science.gov (United States)

    Demand for corn (Zea mays L.) stover either for livestock or cellulosic ethanol production have increased the importance of determining stover removal effects on biomass production. The objectives of this study was to evaluate yield response and N use from continuous stover removal under two irriga...

  8. PALATABILITY AND DRY MATTER INTAKE BY SHEEP FED CORN STOVER TREATED WITH DIFFERENT NITROGEN SOURCES

    Directory of Open Access Journals (Sweden)

    I. ALI, J. P. FONTENOT1 AND V. G. ALLEN2

    2009-10-01

    Full Text Available A trial was conducted to measure the dry matter intake by sheep fed basal and basal + corn stover treated with different nitrogen sources. The diets were: 1 basal, 2 basal + untreated corn stover, 3 basal + 3% NH3-treated stover, 4 basal + 50% poultry litter treated stover, 5 basal + 5.8% urea-treated stover, and 6 basal + 5.8% urea + 10% cattle waste-treated stover. Thirty-six crossbred (1/2 Dorset x ¼ Finn x ¼ Rambouillet wethers were assigned according to the initial body weight into six equal blocks and the sheep within blocks were randomly allotted to the experimental diets. The animals were kept in individual pens with free access to feed and water. Dry matter intake was higher (P<0.01 for sheep fed the basal diet compared to other diets. Intake was higher (P<0.05 for sheep fed NH3- and urea treated corn stover diets, compared to untreated stover. Similarly, the intake was higher (P<0.01 for sheep fed 3% NH3 treated corn stover than urea treated stovers. In conclusion, ammonia treatment of corn stover was more effective in enhancing the dry matter intake by sheep than those fed urea or poultry litter-treated diets. Addition of cattle waste in urea treated stover tended to improve the palatability of corn stover over urea treatment alone, but the difference was non significant. Similarly, the treatment of corn stover with poultry litter did not improve dry matter intake or palatability compared to untreated control.

  9. Probing the nature of AFEX-pretreated corn stover derived decomposition products that inhibit cellulase activity.

    Science.gov (United States)

    Humpula, James F; Uppugundla, Nirmal; Vismeh, Ramin; Sousa, Leonardo; Chundawat, Shishir P S; Jones, A Daniel; Balan, Venkatesh; Dale, Bruce E; Cheh, Albert M

    2014-01-01

    Sequential fractionation of AFEX-pretreated corn stover extracts was carried out using ultra-centrifugation, ultra-filtration, and solid phase extraction to isolate various classes of pretreatment products to evaluate their inhibitory effect on cellulases. Ultra-centrifugation removed dark brown precipitates that caused no appreciable enzyme inhibition. Ultra-filtration of ultra-centrifuged AFEX-pretreated corn stover extractives using a 10 kDa molecular weight cutoff (MWCO) membrane removed additional high molecular weight components that accounted for 24-28% of the total observed enzyme inhibition while a 3 kDa MWCO membrane removed 60-65%, suggesting significant inhibition is caused by oligomeric materials. Solid phase extraction (SPE) of AFEX-pretreated corn stover extractives after ultra-centrifugation removed 34-43% of the inhibition; ultra-filtration with a 5 kDa membrane removed 44-56% of the inhibition and when this ultra-filtrate was subjected to SPE a total of 69-70% of the inhibition were removed. Mass spectrometry found several phenolic compounds among the hydrophobic inhibition removed by SPE adsorption. Copyright © 2013. Published by Elsevier Ltd.

  10. Enhancing the enzymatic hydrolysis of corn stover by an integrated wet-milling and alkali pretreatment.

    Science.gov (United States)

    He, Xun; Miao, Yelian; Jiang, Xuejian; Xu, Zidong; Ouyang, Pingkai

    2010-04-01

    An integrated wet-milling and alkali pretreatment was applied to corn stover prior to enzymatic hydrolysis. The effects of NaOH concentration in the pretreatment on crystalline structure, chemical composition, and reducing-sugar yield of corn stover were investigated, and the mechanism of increasing reducing-sugar yield by the pretreatment was discussed. The experimental results showed that the crystalline structure of corn stover was disrupted, and lignin was removed, while cellulose and hemicellulose were retained in corn stover by the pretreatment with 1% NaOH in 1 h. The reducing-sugar yield from the pretreated corn stovers increased from 20.2% to 46.7% when the NaOH concentration increased from 0% to 1%. The 1% NaOH pretreated corn stover had a holocellulose conversion of 55.1%. The increase in reducing-sugar yield was related to the crystalline structure disruption and delignification of corn stover. It was clarified that the pretreatment significantly enhanced the conversion of cellulose and hemicellulose in the corn stover to sugars.

  11. Bioaugmentation for electricity generation from corn stover biomass using microbial fuel cells.

    Science.gov (United States)

    Wang, Xin; Feng, Yujie; Wang, Heming; Qu, Youpeng; Yu, Yanling; Ren, Nanqi; Li, Nan; Wang, Elle; Lee, He; Logan, Bruce E

    2009-08-01

    Corn stover is usually treated by an energy-intensive or expensive process to extract sugars for bioenergy production. However, it is possible to directly generate electricity from corn stover in microbial fuel cells (MFCs) through the addition of microbial consortia specifically acclimated for biomass breakdown. A mixed culture that was developed to have a high saccharification rate with corn stover was added to single-chamber, air-cathode MFCs acclimated for power production using glucose. The MFC produced a maximum power of 331 mW/m2 with the bioaugmented mixed culture and corn stover, compared to 510 mW/m2 using glucose. Denaturing gradient gel electrophoresis (DGGE) showed the communities continued to evolve on both the anode and corn stover biomass over 60 days, with several bacteria identified including Rhodopseudomonas palustris. The use of residual solids from the steam exploded corn stover produced 8% more power (406 mW/m2) than the raw corn stover. These results show that it is possible to directly generate electricity from waste corn stover in MFCs through bioaugmentation using naturally occurring bacteria.

  12. Bioaugmentation for Electricity Generation from Corn Stover Biomass Using Microbial Fuel Cells

    KAUST Repository

    Wang, Xin

    2009-08-01

    Corn stover is usually treated by an energy-intensive or expensive process to extract sugars for bioenergy production. However, it is possible to directly generate electricity from corn stover in microbial fuel cells (MFCs) through the addition of microbial consortia specifically acclimated for biomass breakdown. A mixed culture that was developed to have a high saccharification rate with corn stover was added to singlechamber, air-cathode MFCs acclimated for power production using glucose. The MFC produced a maximum power of 331 mW/ m 2 with the bioaugmented mixed culture and corn stover, compared to 510 mW/m2 using glucose. Denaturing gradient gel electrophoresis (DGGE) showed the communities continued to evolve on both the anode and corn stover biomass over 60 days, with several bacteria identified including Rhodopseudomonas palustris. The use of residual solids from the steam exploded corn stover produced 8% more power (406 mW/m2) than the raw corn stover. These results show that it is possible to directly generate electricity from waste corn stover in MFCs through bioaugmentation using naturally occurring bacteria. © 2009 American Chemical Society.

  13. Maleic acid treatment of bioabated corn stover liquors improves cellulose conversion to ethanol

    Science.gov (United States)

    Elimination of inhibitory compounds released during pretreatment of lignocellulose is critical for efficient cellulose conversion and ethanol fermentation. This study examined the effect of bioabated liquor from pretreated corn stover on enzyme hydrolysis of Solka Floc or pretreated corn stover soli...

  14. Alkaline peroxide pretreatment of corn stover for enzymatic saccharification and ethanol production

    Science.gov (United States)

    Alkaline hydrogen peroxide (AHP) pretreatment and enzymatic saccharification were evaluated for conversion of corn stover cellulose and hemicellulose to fermentable sugars. Corn stover used in this study contained 37.0±0.2% cellulose, 26.8±0.2% hemicellulose and 18.0±0.1% lignin on dry basis. Unde...

  15. Investigation of Process Variables in the Densification of Corn Stover Briquettes

    Directory of Open Access Journals (Sweden)

    Curtis P. Thoreson

    2014-06-01

    Full Text Available The bulk density of raw corn stover is a major limitation to its large-scale viability as a biomass feedstock. Raw corn stover has a bulk density of 50 kg/m3, which creates significant transportation costs and limits the optimization of transport logistics. Producing a densified corn stover product during harvest would reduce harvest and transportation costs, resulting in viable pathways for the use of corn stover as a biomass feedstock. This research investigated the effect of different process variables (compression pressure, moisture content, particle size, and material composition on a densification method that produces briquettes from raw corn stover. A customized bench-scale densification system was designed to evaluate different corn stover inputs. Quality briquette production was possible using non-reduced particle sizes and low compression pressures achievable in a continuous in-field production system. At optimized bench settings, corn stover was densified to a dry bulk density of 190 kg/m3. Corn stover with a moisture content above 25%wb was not suitable for this method of bulk densification, and greater cob content had a positive effect on product quality.

  16. Agronomic impacts of production scale harvesting of corn stover for cellulosic ethanol production in Central Iowa

    Science.gov (United States)

    Schau, Dustin

    This thesis investigates the impacts of corn stover harvest in Central Iowa with regards to nutrient removal, grain yield impacts and soil tilth. Focusing on phosphorus and potassium removal due to production of large, square bales of corn stover, 3.7 lb P2O5 and 18.7 lb K 2O per ton of corn stover were removed in 2011. P2O 5 removal remained statistically the same in 2012, but K2O decreased to 15.1 lb per ton of corn stover. Grain cart data showed no statistical difference in grain yield between harvest treatments, but yield monitor data showed a 3 - 17 bu/ac increase in 2012 and hand samples showed a 4 - 21 bu/ac increase in 2013. Corn stover residue levels decreased below 30% coverage when corn stover was harvested the previous fall and conventional tillage methods were used, but incorporating reduced tillage practices following corn stover harvest increased residue levels back up to 30% coverage. Corn emergence rates increased by at least 2,470 more plants per acre within the first three days of spiking, but final populations between harvest and nonharvest corn stover treatments were the same. Inorganic soil nitrogen in the form of ammonium and nitrate were not directly impacted by corn stover harvest, but it is hypothesized that weather patterns had a greater impact on nitrogen availability. Lastly, soil organic matter did not statistically change from 2011 to 2013 due to corn stover removal, even when analyzed within single soil types.

  17. Soil Hydraulic Properties Influenced by Corn Stover Removal from No-Till Corn in Ohio.

    Energy Technology Data Exchange (ETDEWEB)

    Blanco-Canqui, H.; Lal, Rattan; Post, W. M.; Izaurralde, R Cesar C.; Shipitalo, M. J.

    2007-01-01

    Corn (Zea mays L.) stover removal for biofuel production and other uses may alter soil hydraulic properties, but site-specific information needed to determine the threshold levels of removal for the U.S. Corn Belt region is limited. We quantified impacts of systematic removal of corn stover on soil hydraulic parameters after one year of stover management under no-till (NT) systems in three soils in Ohio including Rayne silt loam (fine-loamy, mixed, mesic Typic Hapludult) at Coshocton, Hoytville clay loam (fine, illitic, mesic Mollic Epiaqualfs) at Hoytville, and Celina silt loam (fine, mixed, active, mesic Aquic Hapludalfs) at South Charleston. Interrelationships among soil properties and saturated hydraulic conductivity (Ksat) predictions were also studied. Earthworm middens, Ksat, bulk density (ρb), soil-water retention (SWR), pore-size distribution, and air permeability (ka) were determined for six stover treatments including 0 (T0), 25 (T25), 50 (T50), 75 (T75), 100 (T100), and 200 (T200) % of corn stover corresponding to 0, 1.25, 2.50, 3.75, 5.00, and 10.00 Mg ha-1 of stover, respectively. Stover removal reduced the number of middens, Ksat, SWR, and ka at all sites (P<0.01). Complete stover removal reduced earthworm middens by 20-fold across sites, decreased geometric mean Ksat from 6.3 to 0.1 mm h-1 at Coshocton, 3.2 to 0.3 mm h-1 at Hoytville, and 5.8 to 0.6 mm h-1 at Charleston, and increased ρb in the 0- to 10-cm depth by about 15% relative to double stover plots. The SWR for T100 was 1.3 times higher than that for T0 at 0 to -6 kPa. The log ka for T200, T100, and T75 significantly exceeded that under T50, T25, and T0 at Coshocton and Charleston. Measured parameters were strongly correlated, and ka was a potential Ksat predictor. Stover harvesting at rates above 1.25 Mg ha-1 affects soil hydraulic properties and earthworm activity, but further monitoring is needed to ascertain the threshold levels of stover removal.Corn (Zea mays L.) stover removal for

  18. Succinic acid production from corn stover by simultaneous saccharification and fermentation using Actinobacillus succinogenes.

    Science.gov (United States)

    Zheng, Pu; Fang, Lin; Xu, Yan; Dong, Jin-Jun; Ni, Ye; Sun, Zhi-Hao

    2010-10-01

    Simultaneous saccharification and fermentation (SSF) technique was applied for succinic acid production by Actinobacillus succinogenes in a 5-l stirred bioreactor with corn stover as the raw material. The process parameters of SSF, including corn stover pretreatment condition, substrate concentration, enzyme loading and fermentation temperature were investigated. Results indicated that pretreating corn stover with diluted alkaline was beneficial for the succinic acid production, and succinic acid yield could be significantly increased when adding the cellulase supplemented with cellobiase. The maximal succinic acid concentration and yield could reach 47.4 g/l and 0.72 g/g-substrate, respectively. The corresponding operation conditions were summarized as follows: SSF operation at 38 °C for 48 h, diluted alkaline pretreated corn stover as substrate with concentration of 70 g/l, enzyme loading of 20FPU cellulase and 10 U cellobiase per gram substrate. This result suggested an industrial potential of succinic acid production by using SSF and corn stover.

  19. Anaerobic digestion of corn stovers for methane production in a novel bionic reactor.

    Science.gov (United States)

    Zhang, Meixia; Zhang, Guangming; Zhang, Panyue; Fan, Shiyang; Jin, Shuguang; Wu, Dan; Fang, Wei

    2014-08-01

    To improve the biogas production from corn stovers, a new bionic reactor was designed and constructed. The bionic reactor simulated the rumen digestion of ruminants. The liquid was separated from corn stovers and refluxed into corn stovers again, which simulated the undigested particles separated from completely digested materials and fed back again for further degradation in ruminant stomach. Results showed that the bionic reactor was effective for anaerobic digestion of corn stovers. The liquid amount and its reflux showed an obvious positive correlation with biogas production. The highest biogas production rate was 21.6 ml/gVS-addedd, and the total cumulative biogas production was 256.5 ml/gVS-added. The methane content in biogas ranged from 52.2% to 63.3%. The degradation of corn stovers were greatly enhanced through simulating the animal digestion mechanisms in this bionic reactor.

  20. Understanding of alkaline pretreatment parameters for corn stover enzymatic saccharification

    Directory of Open Access Journals (Sweden)

    Chen Ye

    2013-01-01

    Full Text Available Abstract Background Previous research on alkaline pretreatment has mainly focused on optimization of the process parameters to improve substrate digestibility. To achieve satisfactory sugar yield, extremely high chemical loading and enzyme dosages were typically used. Relatively little attention has been paid to reduction of chemical consumption and process waste management, which has proven to be an indispensable component of the bio-refineries. To indicate alkali strength, both alkali concentration in pretreatment solution (g alkali/g pretreatment liquor or g alkali/L pretreatment liquor and alkali loading based on biomass solids (g alkali/g dry biomass have been widely used. The dual approaches make it difficult to compare the chemical consumption in different process scenarios while evaluating the cost effectiveness of this pretreatment technology. The current work addresses these issues through pretreatment of corn stover at various combinations of pretreatment conditions. Enzymatic hydrolysis with different enzyme blends was subsequently performed to identify the effects of pretreatment parameters on substrate digestibility as well as process operational and capital costs. Results The results showed that sodium hydroxide loading is the most dominant variable for enzymatic digestibility. To reach 70% glucan conversion while avoiding extensive degradation of hemicellulose, approximately 0.08 g NaOH/g corn stover was required. It was also concluded that alkali loading based on total solids (g NaOH/g dry biomass governs the pretreatment efficiency. Supplementing cellulase with accessory enzymes such as α-arabinofuranosidase and β-xylosidase significantly improved the conversion of the hemicellulose by 6–17%. Conclusions The current work presents the impact of alkaline pretreatment parameters on the enzymatic hydrolysis of corn stover as well as the process operational and capital investment costs. The high chemical consumption for alkaline

  1. Effects of Corn Stover Incorporated in Dry Farmland on Soil Fertility

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-bin; Cai Dian-xiong; ZHANG Jing-qing; GAO Xu-ke

    2001-01-01

    Seven years' field experiments on application of corn stover and/or cattle manure combined with chemical fertilizers were carried out in Shouyang Dryland Farming Experimental Station. Results showed that the increased available N in the plough layer was mainly influenced by the application of cattle manure; the available P was mainly influenced by the application of chemical fertilizer; the available K was mainly influenced by the incorporation of corn stover. The organic matter contents in the soils treated with corn stover or cattle manure were kept in balance under the experimental conditions. Corn yield and water use efficiency were influenced significantly not only by fertilizer N but also by incorporated corn stover. The results suggested that the highest N uptake, yield and water use efficiency could be obtained at rates of 105 kg fertilizer N, 6000 kg corn stover, and 1500 kg cattle manure per hectare. The experiments supplied information on nutrient recycling and use of corn stover as sources of fodder and organic fertilizer for balancing application of organic and inorganic fertilizer, improving soil fertility and increasing crop yield with incorporation of corn stover in soil.

  2. ALKALI EXTRACTION OF HEMICELLULOSE FROM DEPITHED CORN STOVER AND EFFECTS ON SODA-AQ PULPING

    Directory of Open Access Journals (Sweden)

    Heli Cheng

    2011-02-01

    Full Text Available A biorefinery using the process of hemicellulose pre-extraction and subsequent pulping provides a promising way for the utilization of straw biomass and resolution of problems related to silicon. In this work, hemicellulose was extracted from depithed corn stover with sodium hydroxide solution before soda-AQ pulping. Components of the extracts were quantified by ion chromatography. The parameters (alkali concentration and temperature affecting hemicellulose pre-extraction were optimized. The main constituent of hemicellulose in corn stover was xylan, which accounted for 18.1% of the depithed raw material. More than 90% of the xylan can be extracted under the optimal conditions: NaOH concentration of 10%, temperature of 75ºC, and time of 2h. Solid fractions after extraction were subjected to soda-AQ pulping. In comparison with control pulp obtained without extraction, it was found that alkali pre-extraction could improve the brightness and decrease kappa number of the subsequent pulp, causing a slight loss of yield, viscosity, density, and burst strength, but an obvious improvement of tear strength. Moreover, the silicon content was decreased by 79.8% when the extraction conditions were set at 75 ºC with alkali concentration of 8%, suggesting that pre-extraction of hemicellulose is a potential way to solve silicon problems associated with alkaline pulping of stover.

  3. Biological conversion of biomass to methane corn stover studies. Project report, December 1, 1977-August 1, 1978

    Energy Technology Data Exchange (ETDEWEB)

    Pfeffer, J T; Quindry, G E

    1979-06-01

    A series of experiments was conducted to determine the performance characteristics of the methane fermentation process using corn stover obtained from the University of Illinois farms and processed through four parallel fermenters each having a capacity of 775 liters. A continuous feed system was employed to determine the conversion efficiency. The dewatering characteristics of the effluents and the quality of the liquid and solid residues were determined. The biodegradability of corn stover is low. Data obtained at a fermentation temperature of 59 +-1/sup 0/C show that only 36 percent of the volatile solids are biodegradable. The first order rate constant for this conversion was found to be 0.25 day/sup -1/. Pretreatment with caustic (NaOH) concentration of 0.30 molar (5 g/100 g dry stover) and a temperature of 115/sup 0/C for one hour increased the biodegradable fraction to 71 percent of the volatile solids. The reactor slurries were easily dewatered by both vacuum filtration and centrifugation. Corn stover does not appear to be attractive economically at the present energy prices. At a chemical cost of $154/tonne ($140/ton), the NaOH pretreatment adds approximately $5.2/tonne to the cost of processing the stover. At a methane yield of 0.25 m/sup 3//kg of solids fed, this adds a total cost of $2/100 m/sup 3/ ($0.57/MCF) for this process alone. Addition of stover acquisition costs ($20/dry tonne of stover), total processing costs without gas cleanup ($21/tonne) and residue disposal ($3/tonne of wet cake), the cost of fuel gas would be in the neighborhood of $9.76/GJ ($10.30/10/sup 6/ Btu).This cost excludes all profit, taxes, etc. associated with private financing. Depending upon financing methods, tax incentives, etc., it may be necessary to add up to an additional $2.00/GJ to the cost of this fuel gas.

  4. Ash Reduction of Corn Stover by Mild Hydrothermal Preprocessing

    Energy Technology Data Exchange (ETDEWEB)

    M. Toufiq Reza; Rachel Emerson; M. Helal Uddin; Garold Gresham; Charles J. Coronella

    2014-04-22

    Lignocellulosic biomass such as corn stover can contain high ash content, which may act as an inhibitor in downstream conversion processes. Most of the structural ash in biomass is located in the cross-linked structure of lignin, which is mildly reactive in basic solutions. Four organic acids (formic, oxalic, tartaric, and citric) were evaluated for effectiveness in ash reduction, with limited success. Because of sodium citrate’s chelating and basic characteristics, it is effective in ash removal. More than 75 % of structural and 85 % of whole ash was removed from the biomass by treatment with 0.1 g of sodium citrate per gram of biomass at 130 °C and 2.7 bar. FTIR, fiber analysis, and chemical analyses show that cellulose and hemicellulose were unaffected by the treatment. ICP–AES showed that all inorganics measured were reduced within the biomass feedstock, except sodium due to the addition of Na through the treatment. Sodium citrate addition to the preconversion process of corn stover is an effective way to reduced physiological ash content of the feedstock without negatively impacting carbohydrate and lignin content.

  5. Microbial pretreatment of corn stovers by solid-state cultivation of Phanerochaete chrysosporium for biogas production.

    Science.gov (United States)

    Liu, Shan; Wu, Shubiao; Pang, Changle; Li, Wei; Dong, Renjie

    2014-02-01

    The microbial pretreatment of corn stover and corn stover silage was achieved via the solid-state cultivation of Phanerochaete chrysosporium; pretreatment effects on the biodegradability and subsequent anaerobic production of biogas were investigated. The peak levels of daily biogas production and CH₄ yield from corn stover silage were approximately twice that of corn stover. Results suggested that ensiling was a potential pretreatment method to stimulate biogas production from corn stover. Surface morphology and Fourier-transform infrared spectroscopy analyses demonstrated that the microbial pretreatment of corn stover silage improved biogas production by 10.5 to 19.7% and CH4 yield by 11.7 to 21.2% because pretreatment could decrease dry mass loss (14.2%) and increase substrate biodegradability (19.9% cellulose, 32.4% hemicellulose, and 22.6% lignin). By contrast, the higher dry mass loss in corn stover (55.3%) after microbial pretreatment was accompanied by 54.7% cellulose, 64.0% hemicellulose, and 61.1% lignin degradation but did not significantly influence biogas production.

  6. Feasibility of anaerobic digested corn stover as biosorbent for heavy metal.

    Science.gov (United States)

    Wang, Jin; Peng, Shu-chuan; Wan, Zheng-qiang; Yue, Zheng-bo; Wu, Jian; Chen, Tian-hu

    2013-03-01

    Anaerobic digested (AD) corn stover collected from a lab-scale reactor was used as bioadsorbent to remove the heavy metal in aqueous solution. Effects of contact time and initial heavy metal concentrations on the removal process of Cu(2+) and Cd(2+) were investigated. The maximum adsorption capacities of AD corn stover obtained from Langmuir isotherm models were 83.3 and 50.0mg/g for Cu(2+) and Cd(2+), respectively. Fourier transform infrared spectroscopy (FTIR) was also used to investigate the surface characteristic of raw and heavy metal loaded AD corn stover.

  7. Environmental and economic trade-offs in a watershed when using corn stover for bioenergy.

    Science.gov (United States)

    Gramig, Benjamin M; Reeling, Carson J; Cibin, Raj; Chaubey, Indrajeet

    2013-02-19

    There is an abundant supply of corn stover in the United States that remains after grain is harvested which could be used to produce cellulosic biofuels mandated by the current Renewable Fuel Standard (RFS). This research integrates the Soil Water Assessment Tool (SWAT) watershed model and the DayCent biogeochemical model to investigate water quality and soil greenhouse gas flux that results when corn stover is collected at two different rates from corn-soybean and continuous corn crop rotations with and without tillage. Multiobjective watershed-scale optimizations are performed for individual pollutant-cost minimization criteria based on the economic cost of each cropping practice and (individually) the effect on nitrate, total phosphorus, sediment, or global warming potential. We compare these results with a purely economic optimization that maximizes stover production at the lowest cost without taking environmental impacts into account. We illustrate trade-offs between cost and different environmental performance criteria, assuming that nutrients contained in any stover collected must be replaced. The key finding is that stover collection using the practices modeled results in increased contributions to atmospheric greenhouse gases while reducing nitrate and total phosphorus loading to the watershed relative to the status quo without stover collection. Stover collection increases sediment loading to waterways relative to when no stover is removed for each crop rotation-tillage practice combination considered; no-till in combination with stover collection reduced sediment loading below baseline conditions without stover collection. Our results suggest that additional information is needed about (i) the level of nutrient replacement required to maintain grain yields and (ii) cost-effective management practices capable of reducing soil erosion when crop residues are removed in order to avoid contributions to climate change and water quality impairments as a result

  8. Corn stover nutrient removal estimates for Central Iowa, U.S.A.

    Science.gov (United States)

    One of the most frequently asked questions to those striving to secure sustainable corn (Zea mays L.) stover feedstock supplies for Iowa’s new bioenergy conversion facilities is “what quantity of nutrients will be removed if I harvest my stover?”. Our objective is to summarize six years of field res...

  9. Xylitol production from DEO hydrolysate of corn stover by Pichia stipitis YS-30

    Science.gov (United States)

    Rita C.L.B. Rodrigues; William R. Kenealy; Thomas W. Jeffries

    2011-01-01

    Corn stover that had been treated with vapor-phase diethyl oxalate released a mixture of mono-and oligosaccharides consisting mainly of xylose and glucose. Following overliming and neutralization, a D-xylulokinase mutant of Pichia stipitis, FPL-YS30 (xyl3 -Ä1), converted the stover hydrolysate into xylitol. This research examined the effects of phosphoric or gluconic...

  10. New perspective on glycoside hydrolase binding to lignin from pretreated corn stover

    National Research Council Canada - National Science Library

    Yarbrough, John M; Mittal, Ashutosh; Mansfield, Elisabeth; Taylor, 2nd, Larry E; Hobdey, Sarah E; Sammond, Deanne W; Bomble, Yannick J; Crowley, Michael F; Decker, Stephen R; Himmel, Michael E; Vinzant, Todd B

    2015-01-01

    ... to the carbohydrate components of the cell wall. In this study, we have compared component enzyme affinities of a commercial Trichoderma reesei cellulase formulation, Cellic CTec2, towards extracted corn stover lignin using sodium dodecyl sulfate...

  11. Screw extrude steam explosion: a promising pretreatment of corn stover to enhance enzymatic hydrolysis.

    Science.gov (United States)

    Chen, Jingwen; Zhang, Wengui; Zhang, Hongman; Zhang, Qiuxiang; Huang, He

    2014-06-01

    A screw extrude steam explosion (SESE) apparatus was designed and introduced to pretreat corn stover continuously for its following enzymatic hydrolysis. SESE parameters temperature (100, 120, 150°C) and residence time (1, 2, 3min) were investigated. The enzymatic hydrolysis of corn stover pretreated by SESE and steam explosion (SE) process was carried out and analyzed systematically. A serial of analysis methods were established, and the corn stover before/after the pretreatment were characterized by scanning electron microscope (SEM), X-ray Diffraction (XRD) and Thermal Gravity/Derivative Thermal Gravity Analysis (TG/DTG). After treated by SESE pretreatment at the optimum condition (150°C, 2min), the pretreated corn stover exhibited highest enzymatic hydrolysis yield (89%), and rare fermentation inhibitors formed. Characterization results indicated that the highest yield could be attributed to the effective removal of lignin/hemicellulose and destruction of cellulose structure by SESE pretreatment.

  12. Fuel ethanol production from corn stover under optimized dilute phosphoric acid pretreatment and enzymatic hydrolysis

    Science.gov (United States)

    Ethanol is a renewable oxygenated fuel. Dilute acid pretreatment is a promising pretreatment technology for conversion of lignocellulosic biomass to fuel ethanol. Generation of fermentable sugars from corn stover involves pretreatment and enzymatic saccharification. Pretreatment is crucial as nat...

  13. Biomechanics of Wheat/Barley Straw and Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Christopher T. Wright; Peter A. Pryfogle; Nathan A. Stevens; Eric D. Steffler; J. Richard Hess; Thomas H. Ulrich

    2005-03-01

    The lack of understanding of the mechanical characteristics of cellulosic feedstocks is a limiting factor in economically collecting and processing crop residues, primarily wheat and barley stems and corn stover. Several testing methods, including compression, tension, and bend have been investigated to increase our understanding of the biomechanical behavior of cellulosic feedstocks. Biomechanical data from these tests can provide required input to numerical models and help advance harvesting, handling, and processing techniques. In addition, integrating the models with the complete data set from this study can identify potential tools for manipulating the biomechanical properties of plant varieties in such a manner as to optimize their physical characteristics to produce higher value biomass and more energy efficient harvesting practices.

  14. Analyzing and Comparing Biomass Feedstock Supply Systems in China: Corn Stover and Sweet Sorghum Case Studies

    OpenAIRE

    Lantian Ren; Kara Cafferty; Mohammad Roni; Jacob Jacobson; Guanghui Xie; Leslie Ovard; Christopher Wright

    2015-01-01

    This paper analyzes the rural Chinese biomass supply system and models supply chain operations according to U.S. concepts of logistical unit operations: harvest and collection, storage, transportation, preprocessing, and handling and queuing. In this paper, we quantify the logistics cost of corn stover and sweet sorghum in China under different scenarios. We analyze three scenarios of corn stover logistics from northeast China and three scenarios of sweet sorghum stalks logistics from Inner M...

  15. Pretreatment of corn stover by combining ionic liquid dissolution with alkali extraction.

    Science.gov (United States)

    Geng, Xinglian; Henderson, Wesley A

    2012-01-01

    Pretreatment plays an important role in the efficient enzymatic hydrolysis of biomass into fermentable sugars for biofuels. A highly effective pretreatment method is reported for corn stover which combines mild alkali-extraction followed by ionic liquid (IL) dissolution of the polysaccharides and regeneration (recovery of the polysaccharides as solids). Air-dried, knife-milled corn stover was soaked in 1% NaOH at a moderate condition (90°C, 1 h) and then thoroughly washed with hot deionized (DI) water. The alkali extraction solublized 75% of the lignin and 37% of the hemicellulose. The corn stover fibers became softer and smoother after the alkali extraction. Unextracted and extracted corn stover samples were separately dissolved in an IL, 1-butyl-3-methylimidazolium chloride (C(4) mimCl), at 130°C for 2 h and then regenerated with DI water. The IL dissolution process did not significantly change the chemical composition of the materials, but did alter their structural features. Untreated and treated corn stover samples were hydrolyzed with commercial enzyme preparations including cellulases and hemicellulases at 50°C. The glucose yield from the corn stover sample that was both alkali-extracted and IL-dissolved was 96% in 5 h of hydrolysis. This is a highly effective methodology for minimizing the enzymatic loading for biomass hydrolysis and/or maximizing the conversion of biomass polysaccharides into sugars.

  16. Pretreatment of corn stover by solid acid for d-lactic acid fermentation.

    Science.gov (United States)

    Wang, Xiqing; Wang, Gang; Yu, Xiaoxiao; Chen, Huan; Sun, Yang; Chen, Guang

    2017-09-01

    Solid acid is a new acid that is safe and green, which has been widely used in the fields of acid pickling. In this study, we adopted solid acid to pretreat corn stover and used the pretreated corn stover in the fermentation of d-lactic acid. Finally, we obtained optimal conditions for the pretreatment of corn stover by solid acid: digestion temperature of 120°C, digestion time of 80min, and solid acid concentration of 1.5%. Then adding cellulase of 30FPU/g, the conversion rate of glucose reached 71.06% after enzymatic hydrolysis for 72h. In addition, the changes of corn stover structure after pretreatment were further represented by using scanning electron microscope (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). At the same time, we used the pretreated corn stover as fermentation substrate and Lactobacillus. delbrueckii sp. bulgaricus as the starting strain to produce d-lactic acid. The yield reached 18g/L, with the optical purity being 99%e.e. This research has provided a new way to comprehensively utilizae corn stover. Copyright © 2017 Elsevier Ltd. All rights reserved.

  17. Ethanol production via simultaneous saccharification and fermentation of sodium hydroxide treated corn stover using Phanerochaete chrysosporium and Gloeophyllum trabeum.

    Science.gov (United States)

    Vincent, Micky; Pometto, Anthony L; van Leeuwen, J Hans

    2014-04-01

    Ethanol was produced via the simultaneous saccharification and fermentation (SSF) of dilute sodium hydroxide treated corn stover. Saccharification was achieved by cultivating either Phanerochaete chrysosporium or Gloeophyllum trabeum on the treated stover, and fermentation was then performed by using either Saccharomyces cerevisiae or Escherichia coli K011. Ethanol production was highest on day 3 for the combination of G. trabeum and E. coli K011 at 6.68 g/100g stover, followed by the combination of P. chrysosporium and E. coli K011 at 5.00 g/100g stover. SSF with S. cerevisiae had lower ethanol yields, ranging between 2.88 g/100g stover at day 3 (P. chrysosporium treated stover) and 3.09 g/100g stover at day 4 (G. trabeum treated stover). The results indicated that mild alkaline pretreatment coupled with fungal saccharification offers a promising bioprocess for ethanol production from corn stover without the addition of commercial enzymes.

  18. An energy analysis of ethanol from cellulosic feedstock. Corn stover

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Lin; Van der Voet, Ester; Huppes, Gjalt [Institute of Environmental Sciences (CML), Leiden University, P.O. Box 9518, 2300 RA, Leiden (Netherlands)

    2009-10-15

    The shift from fossil resources to renewables for energy and materials production has been the driving force for research on energy analysis and environmental impact assessment of bio-based production. This study presents a detailed energy analysis of corn stover based ethanol production using advanced cellulosic technologies. The method used differs from that in LCA and from major studies on the subject as published in Science in two respects. First, it accounts for all the co-products together and so mainly avoids the allocation problems which plague all LCA studies explicitly and other studies implicitly. Second, the system boundaries only involve the content of the energy products used in the system but not the production processes of these energy products, like refining and electricity production. We normalized the six Science studies to this unified method. The resulting values of the total energy product use in both agricultural production and biomass conversion to ethanol are lower than these literature values. LCA-type of values including energy conversion would systematically be higher, in our case study around 45%. The net energy value of cellulosic ethanol production is substantially higher than the ones of the corn-based technologies, and it is similar to incineration and gasification for electricity production. The detailed analysis of energy inputs indicates opportunities to optimize the system. This form of energy analysis helps establishing models for the analysis of more complex systems such as biorefineries. (author)

  19. Effect of steam explosion and microbial fermentation on cellulose and lignin degradation of corn stover.

    Science.gov (United States)

    Chang, Juan; Cheng, Wei; Yin, Qingqiang; Zuo, Ruiyu; Song, Andong; Zheng, Qiuhong; Wang, Ping; Wang, Xiao; Liu, Junxi

    2012-01-01

    In order to increase nutrient values of corn stover, effects of steam explosion (2.5 MPa, 200 s) and Aspergillus oryzae (A. oryzae) fermentation on cellulose and lignin degradation were studied. The results showed the contents of cellulose, hemicellulose and lignin in the exploded corn stover were 8.47%, 50.45% and 36.65% lower than that in the untreated one, respectively (Pcorn stover (EFCS) were decreased by 24.36% and 69.90%, compared with the untreated one (Pcorn stover. The activities of enzymes in EFCS were increased. The metabolic experiment showed that about 8% EFCS could be used to replace corn meal in broiler diets, which made EFCS become animal feedstuff possible. Copyright © 2011 Elsevier Ltd. All rights reserved.

  20. Crop and Soil Responses to Using Corn Stover as a Bioenergy Feedstock: Observations from the Northern US Corn Belt

    Directory of Open Access Journals (Sweden)

    Jane M. F. Johnson

    2013-02-01

    Full Text Available Corn (Zea mays L. stover is a potential bioenergy feedstock, but little is known about the impacts of reducing stover return on yield and soil quality in the Northern US Corn Belt. Our study objectives were to measure the impact of three stover return rates (Full (~7.8 Mg ha−1 yr−1, Moderate (~3.8 Mg ha−1 yr−1 or Low (~1.5 Mg ha yr−1 Return on corn and soybean (Glycine max. L [Merr.] yields and on soil dynamic properties on a chisel-tilled (Chisel field, and well- (NT1995 or newly- (NT2005 established no-till managed fields. Stover return rate did not affect corn and soybean yields except under NT1995 where Low Return (2.88 Mg ha−1 reduced yields compared with Full and Moderate Return (3.13 Mg ha−1. In NT1995 at 0–5 cm depth, particulate organic matter in Full Return and Moderate Return (14.3 g kg−1 exceeded Low Return (11.3 g kg−1. In NT2005, acid phosphatase activity was reduced about 20% in Low Return compared to Full Return. Also the Low Return had an increase in erodible-sized dry aggregates at the soil surface compared to Full Return. Three or fewer cycles of stover treatments revealed little evidence for short-term impacts on crop yield, but detected subtle soil changes that indicate repeated harvests may have negative consequences if stover removed.

  1. Improving Biomethane Production and Mass Bioconversion of Corn Stover Anaerobic Digestion by Adding NaOH Pretreatment and Trace Elements

    Directory of Open Access Journals (Sweden)

    ChunMei Liu

    2015-01-01

    Full Text Available This research applied sodium hydroxide (NaOH pretreatment and trace elements to improve biomethane production when using corn stover for anaerobic digestion. Full-factor experimental tests identified the best combination of trace elements with the NaOH pretreatment, indicating that the best combination was with 1.0, 0.4, and 0.4 mg·L−1·d−1 of elements Fe, Co, and Ni, respectively. The cumulative biomethane production adding NaOH pretreatment and trace elements was 11,367 mL; total solid bioconversion rate was 55.7%, which was 41.8%–62.2% higher than with NaOH-pretreatment alone and 22.2%–56.3% higher than with untreated corn stover. The best combination was obtained 5–9 days shorter than T90 and maintained good system operation stability. Only a fraction of the trace elements in the best combination was present in the resulting solution; more than 85% of the total amounts added were transferred into the solid fraction. Adding 0.897 g of Fe, 0.389 g of Co, and 0.349 g of Ni satisfied anaerobic digestion needs and enhanced biological activity at the beginning of the operation. The results showed that NaOH pretreatment and adding trace elements improve corn stover biodegradability and enhance biomethane production.

  2. Improving Biomethane Production and Mass Bioconversion of Corn Stover Anaerobic Digestion by Adding NaOH Pretreatment and Trace Elements.

    Science.gov (United States)

    Liu, ChunMei; Yuan, HaiRong; Zou, DeXun; Liu, YanPing; Zhu, BaoNing; Li, XiuJin

    2015-01-01

    This research applied sodium hydroxide (NaOH) pretreatment and trace elements to improve biomethane production when using corn stover for anaerobic digestion. Full-factor experimental tests identified the best combination of trace elements with the NaOH pretreatment, indicating that the best combination was with 1.0, 0.4, and 0.4 mg·L(-1)·d(-1) of elements Fe, Co, and Ni, respectively. The cumulative biomethane production adding NaOH pretreatment and trace elements was 11,367 mL; total solid bioconversion rate was 55.7%, which was 41.8%-62.2% higher than with NaOH-pretreatment alone and 22.2%-56.3% higher than with untreated corn stover. The best combination was obtained 5-9 days shorter than T90 and maintained good system operation stability. Only a fraction of the trace elements in the best combination was present in the resulting solution; more than 85% of the total amounts added were transferred into the solid fraction. Adding 0.897 g of Fe, 0.389 g of Co, and 0.349 g of Ni satisfied anaerobic digestion needs and enhanced biological activity at the beginning of the operation. The results showed that NaOH pretreatment and adding trace elements improve corn stover biodegradability and enhance biomethane production.

  3. Improving Biomethane Production and Mass Bioconversion of Corn Stover Anaerobic Digestion by Adding NaOH Pretreatment and Trace Elements

    Science.gov (United States)

    Liu, ChunMei; Yuan, HaiRong; Zou, DeXun; Liu, YanPing; Zhu, BaoNing; Li, XiuJin

    2015-01-01

    This research applied sodium hydroxide (NaOH) pretreatment and trace elements to improve biomethane production when using corn stover for anaerobic digestion. Full-factor experimental tests identified the best combination of trace elements with the NaOH pretreatment, indicating that the best combination was with 1.0, 0.4, and 0.4 mg·L−1·d−1 of elements Fe, Co, and Ni, respectively. The cumulative biomethane production adding NaOH pretreatment and trace elements was 11,367 mL; total solid bioconversion rate was 55.7%, which was 41.8%–62.2% higher than with NaOH-pretreatment alone and 22.2%–56.3% higher than with untreated corn stover. The best combination was obtained 5–9 days shorter than T90 and maintained good system operation stability. Only a fraction of the trace elements in the best combination was present in the resulting solution; more than 85% of the total amounts added were transferred into the solid fraction. Adding 0.897 g of Fe, 0.389 g of Co, and 0.349 g of Ni satisfied anaerobic digestion needs and enhanced biological activity at the beginning of the operation. The results showed that NaOH pretreatment and adding trace elements improve corn stover biodegradability and enhance biomethane production. PMID:26137469

  4. The pretreatment of corn stover with Gloeophyllum trabeum KU-41 for enzymatic hydrolysis

    Directory of Open Access Journals (Sweden)

    Gao Ziqing

    2012-05-01

    Full Text Available Abstract Background Pretreatment is an essential step in the enzymatic hydrolysis of biomass for bio-ethanol production. The dominant concern in this step is how to decrease the high cost of pretreatment while achieving a high sugar yield. Fungal pretreatment of biomass was previously reported to be effective, with the advantage of having a low energy requirement and requiring no application of additional chemicals. In this work, Gloeophyllum trabeum KU-41 was chosen for corn stover pretreatment through screening with 40 strains of wood-rot fungi. The objective of the current work is to find out which characteristics of corn stover pretreated with G. trabeum KU-41 determine the pretreatment method to be successful and worthwhile to apply. This will be done by determining the lignin content, structural carbohydrate, cellulose crystallinity, initial adsorption capacity of cellulase and specific surface area of pretreated corn stover. Results The content of xylan in pretreated corn stover was decreased by 43% in comparison to the untreated corn stover. The initial cellulase adsorption capacity and the specific surface area of corn stover pretreated with G. trabeum were increased by 7.0- and 2.5-fold, respectively. Also there was little increase in the cellulose crystallinity of pretreated corn stover. Conclusion G. trabeum has an efficient degradation system, and the results indicated that the conversion of cellulose to glucose increases as the accessibility of cellulose increases due to the partial removal of xylan and the structure breakage of the cell wall. This pretreatment method can be further explored as an alternative to the thermochemical pretreatment method.

  5. Acetone-butanol-ethanol fermentation of corn stover: current production methods, economic viability and commercial use.

    Science.gov (United States)

    Baral, Nawa R; Slutzky, Lauren; Shah, Ajay; Ezeji, Thaddeus C; Cornish, Katrina; Christy, Ann

    2016-03-01

    Biobutanol is a next-generation liquid biofuel with properties akin to those of gasoline. There is a widespread effort to commercialize biobutanol production from agricultural residues, such as corn stover, which do not compete with human and animal foods. This pursuit is backed by extensive government mandates to expand alternative energy sources. This review provides an overview of research on biobutanol production using corn stover feedstock. Structural composition, pretreatment, sugar yield (following pretreatment and hydrolysis) and generation of lignocellulose-derived microbial inhibitory compounds (LDMICs) from corn stover are discussed. The review also discusses different Clostridium species and strains employed for biobutanol production from corn stover-derived sugars with respect to solvent yields, tolerance to LDMICs and in situ solvent recovery (integrated fermentation). Further, the economics of cellulosic biobutanol production are highlighted and compared to corn starch-derived ethanol and gasoline. As discussed herein, the economic competitiveness of biobutanol production from corn stover largely depends on feedstock processing and fermentation process design.

  6. Evaluation of continuous ethanol fermentation of dilute-acid corn stover hydrolysate using thermophilic anaerobic bacterium Thermoanaerobacter BG1L1

    DEFF Research Database (Denmark)

    Georgieva, Tania I.; Ahring, Birgitte Kiær

    2007-01-01

    Dilute sulfuric acid pretreated corn stover is potential feedstock of industrial interest for second generation fuel ethanol production. However, the toxicity of corn stover hydrolysate (PCS) has been a challenge for fermentation by recombinant xylose fermenting organisms. In this work...

  7. Propionic Acid Production from Corn Stover Hydrolysate by Propionibacterium acidipropionici

    Energy Technology Data Exchange (ETDEWEB)

    Beckham, Gregg T [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Wang, Xiaoqing [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Salvachua Rodriguez, Davinia [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Sanchez i Nogue, Violeta [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Michener, William E [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Bratis, Adam D [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Dorgan, John R. [Colorado School of Mines

    2017-08-17

    The production of value-added chemicals alongside biofuels from lignocellulosic hydrolysates is critical for developing economically viable biorefineries. Here, the production of propionic acid (PA), a potential building block for C3-based chemicals, from corn stover hydrolysate is investigated using the native PA-producing bacterium Propionibacterium acidipropionici. A wide range of culture conditions and process parameters were examined and experimentally optimized to maximize titer, rate, and yield of PA. The effect of gas sparging during fermentation was first examined, and N2 was found to exhibit improved performance over CO2. Subsequently, the effects of different hydrolysate concentrations, nitrogen sources, and neutralization agents were investigated. One of the best combinations found during batch experiments used yeast extract (YE) as the primary nitrogen source and NH4OH for pH control. This combination enabled PA titers of 30.8 g/L with a productivity of 0.40 g/L h from 76.8 g/L biomass sugars, while successfully minimizing lactic acid production. Due to the economic significance of downstream separations, increasing titers using fed-batch fermentation was examined by changing both feeding media and strategy. Continuous feeding of hydrolysate was found to be superior to pulsed feeding and combined with high YE concentrations increased PA titers to 62.7 g/L and improved the simultaneous utilization of different biomass sugars. Additionally, applying high YE supplementation maintains the lactic acid concentration below 4 g/L for the duration of the fermentation. Finally, with the aim of increasing productivity, high cell density fed-batch fermentations were conducted. PA titers increased to 64.7 g/L with a productivity of 2.35 g/L h for the batch stage and 0.77 g/L h for the overall process. These results highlight the importance of media and fermentation strategy to improve PA production. Overall, this work demonstrates the feasibility of producing PA

  8. Corn stover harvest strategy effects on grain yield and soil quality indicators

    Science.gov (United States)

    The development of technologies to use cellulosic biomass as a feedstock for biofuel production was recognized as an important research focus because cellulose is a more widely-available feedstock than corn starch. Our objective was to compare various corn (Zea mays L.) stover harvest strategies to ...

  9. Enhanced solid-state anaerobic digestion of corn stover by alkaline pretreatment.

    Science.gov (United States)

    Zhu, Jiying; Wan, Caixia; Li, Yebo

    2010-10-01

    Alkaline pretreatment was applied to enhance biogas production from corn stover through solid-state anaerobic digestion. Different NaOH loadings (1%, 2.5%, 5.0% and 7.5% (w/w)) were tested for solid-state pretreatment of corn stover. Lignin degradation during pretreatment increased from 9.1% to 46.2% when NaOH concentration increased from 1.0% to 7.5%. The NaOH-pretreated corn stover was digested using effluent of liquid anaerobic digestion as inoculum and nitrogen source. NaOH loading of 1% did not cause significant improvement on biogas yield. The highest biogas yield of 372.4 L/kg VS was obtained with 5% NaOH-pretreated corn stover, which was 37.0% higher than that of the untreated corn stover. However, a higher NaOH loading of 7.5% caused faster production of volatile fatty acids during the hydrolysis and acidogenesis stages, which inhibited the methanogenesis. Simultaneous NaOH treatment and anaerobic digestion did not significantly improve the biogas production (P>0.05).

  10. Blending Influence on the Conversion Efficiency of the Cogasification Process of Corn Stover and Coal

    Directory of Open Access Journals (Sweden)

    Anthony Ike Anukam

    2016-01-01

    Full Text Available Characterizations of biomass and coal were undertaken in order to compare their properties and determine the combustion characteristics of both feedstocks. The study was also intended to establish whether the biomass (corn stover used for this study is a suitable feedstock for blending with coal for the purpose of cogasification based on composition and properties. Proximate and ultimate analyses as well as energy value of both samples including their blends were undertaken and results showed that corn stover is a biomass material well suited for blending with coal for the purpose of cogasification, given its high volatile matter content which was measured and found to be 75.3% and its low ash content of 3.3% including its moderate calorific value of 16.1%. The results of the compositional analyses of both pure and blended samples of corn stover and coal were used to conduct computer simulation of the cogasification processes in order to establish the best blend that would result in optimum cogasification efficiency under standard gasifier operating conditions. The final result of the cogasification simulation process indicated that 90% corn stover/10% coal resulted in a maximum efficiency of about 58% because conversion was efficiently achieved at a temperature that is intermediate to that of coal and corn stover independently.

  11. Analyzing and Comparing Biomass Feedstock Supply Systems in China: Corn Stover and Sweet Sorghum Case Studies

    Directory of Open Access Journals (Sweden)

    Lantian Ren

    2015-06-01

    Full Text Available This paper analyzes the rural Chinese biomass supply system and models supply chain operations according to U.S. concepts of logistical unit operations: harvest and collection, storage, transportation, preprocessing, and handling and queuing. In this paper, we quantify the logistics cost of corn stover and sweet sorghum in China under different scenarios. We analyze three scenarios of corn stover logistics from northeast China and three scenarios of sweet sorghum stalks logistics from Inner Mongolia in China. The case study estimates that the logistics cost of corn stover and sweet sorghum stalk to be $52.95/dry metric ton and $52.64/dry metric ton, respectively, for the current labor-based biomass logistics system. However, if the feedstock logistics operation is mechanized, the cost of corn stover and sweet sorghum stalk decreases to $36.01/dry metric ton and $35.76/dry metric ton, respectively. The study also includes a sensitivity analysis to identify the cost factors that cause logistics cost variation. Results of the sensitivity analysis show that labor price has the most influence on the logistics cost of corn stover and sweet sorghum stalk, with a variation of $6 to $12/dry metric ton.

  12. Biological pretreatment of corn stover with ligninolytic enzyme for high efficient enzymatic hydrolysis.

    Science.gov (United States)

    Wang, Feng-Qin; Xie, Hui; Chen, Wei; Wang, En-Tao; Du, Feng-Guang; Song, An-Dong

    2013-09-01

    Aiming at increasing the efficiency of transferring corn stover into sugars, a biological pretreatment was developed and investigated in this study. The protocol was characterized by the pretreatment with crude ligninolytic enzymes from Phanerochete chrysosporium and Coridus versicolor to break the lignin structure in corn stover, followed by a washing procedure to eliminate the inhibition of ligninolytic enzyme on cellulase. By a 2 d-pretreatment, sugar yield from corn stover hydrolysis could be increased by 50.2% (up to 323 mg/g) compared with that of the control. X-ray diffractometry and FT-IR analysis revealed that biological pretreatment could partially remove the lignin of corn stover, and consequently enhance the enzymatic hydrolysis efficiency of cellulose and hemeicellulose. In addition, the amount of microbial inhibitors, such as acetic acid and furfural, were much lower in biological pretreatment than that in acid pretreatment. This study provided a promising pretreatment method for biotransformation of corn stovers. Copyright © 2013 Elsevier Ltd. All rights reserved.

  13. Process integration for simultaneous saccharification, fermentation, and recovery (SSFR): Production of butanol from corn stover using Clostridium beijerinckii P260

    Science.gov (United States)

    A simultaneous saccharification, fermentation, and recovery (SSFR) process was developed for production of acetone butanol ethanol (AB or ABE), of which butanol is the main product, from corn stover employing Clostridium beijerinckii P260. Of the 86 gL^-1^ corn stover, over 97% of the sugars were r...

  14. Combustion of Corn Stover Bales in a Small 146-kW Boiler

    Directory of Open Access Journals (Sweden)

    Joey Villeneuve

    2011-07-01

    Full Text Available Spring harvested corn stover was used for direct combustion in a 146 kW dual chamber boiler designed for wood logs. Stover had a very low moisture content (6.83 ± 0.17%, a gross calorific value (GCV of 18.57 MJ/kg of dry matter (±0.32 MJ/kg DM and an ash content of 5.88% (±1.15%. Small stover bales (8.83 ± 0.90 kg were placed manually in the upper combustion chamber at a rate of 10.5 to 12.8 kg/h over a 24-h period, with three replications, and compared to a control wood combustion trial (12.1 kg/h during 24 h. The overall heat transfer efficiency for stover was lower than for wood (57% vs. 77%. Stover bales produced on average 7.5% ash which included about 2% of unburned residues while wood produced 1.7% ash. CO gas emissions averaged 1324 mg/m³ for stover (118 mg/m³ for wood. The corn stover showed a good calorific potential, but it would have to be densified and the boiler should be modified to improve airflow, completeness of combustion and handling of the large amount of ash formed.

  15. Catalytic production of biofuels (butene oligomers) and biochemicals (tetrahydrofurfuryl alcohol) from corn stover.

    Science.gov (United States)

    Byun, Jaewon; Han, Jeehoon

    2016-07-01

    A strategy is presented that produces liquid hydrocarbon fuels (butene oligomers (BO)) from cellulose (C6) fraction and commodity chemicals (tetrahydrofurfuryl alcohol (THFA)) from hemicellulose (C5) of corn stover based on catalytic conversion technologies using 2-sec-butylphenol (SBP) solvents. This strategy integrates the conversion subsystems based on experimental studies and separation subsystems for recovery of biomass derivatives and SBP solvents. Moreover, a heat exchanger network is designed to reduce total heating requirements to the lowest level, which is satisfied from combustion of biomass residues (lignin and humins). Based on the strategy, this work offers two possible process designs (design A: generating electricity internally vs. design B: purchasing electricity externally), and performs an economic feasibility study for both the designs based on a comparison of the minimum selling price (MSP) of THFA. This strategy with the design B leads to a better MSP of $1.93 per kg THFA.

  16. An agent-based modeling approach for determining corn stover removal rate and transboundary effects.

    Science.gov (United States)

    Gan, Jianbang; Langeveld, J W A; Smith, C T

    2014-02-01

    Bioenergy production involves different agents with potentially different objectives, and an agent's decision often has transboundary impacts on other agents along the bioenergy value chain. Understanding and estimating the transboundary impacts is essential to portraying the interactions among the different agents and in the search for the optimal configuration of the bioenergy value chain. We develop an agent-based model to mimic the decision making by feedstock producers and feedstock-to-biofuel conversion plant operators and propose multipliers (i.e., ratios of economic values accruing to different segments and associated agents in the value chain) for assessing the transboundary impacts. Our approach is generic and thus applicable to a variety of bioenergy production systems at different sites and geographic scales. We apply it to the case of producing ethanol using corn stover in Iowa, USA. The results from the case study indicate that stover removal rate is site specific and varies considerably with soil type, as well as other factors, such as stover price and harvesting cost. In addition, ethanol production using corn stover in the study region would have strong positive ripple effects, with the values of multipliers varying with greenhouse gas price and national energy security premium. The relatively high multiplier values suggest that a large portion of the value associated with corn stover ethanol production would accrue to the downstream end of the value chain instead of stover producers.

  17. An Agent-Based Modeling Approach for Determining Corn Stover Removal Rate and Transboundary Effects

    Science.gov (United States)

    Gan, Jianbang; Langeveld, J. W. A.; Smith, C. T.

    2014-02-01

    Bioenergy production involves different agents with potentially different objectives, and an agent's decision often has transboundary impacts on other agents along the bioenergy value chain. Understanding and estimating the transboundary impacts is essential to portraying the interactions among the different agents and in the search for the optimal configuration of the bioenergy value chain. We develop an agent-based model to mimic the decision making by feedstock producers and feedstock-to-biofuel conversion plant operators and propose multipliers (i.e., ratios of economic values accruing to different segments and associated agents in the value chain) for assessing the transboundary impacts. Our approach is generic and thus applicable to a variety of bioenergy production systems at different sites and geographic scales. We apply it to the case of producing ethanol using corn stover in Iowa, USA. The results from the case study indicate that stover removal rate is site specific and varies considerably with soil type, as well as other factors, such as stover price and harvesting cost. In addition, ethanol production using corn stover in the study region would have strong positive ripple effects, with the values of multipliers varying with greenhouse gas price and national energy security premium. The relatively high multiplier values suggest that a large portion of the value associated with corn stover ethanol production would accrue to the downstream end of the value chain instead of stover producers.

  18. Ethanol and biogas production after steam pretreatment of corn stover with or without the addition of sulphuric acid

    Science.gov (United States)

    2013-01-01

    Background Lignocellulosic biomass, such as corn stover, is a potential raw material for ethanol production. One step in the process of producing ethanol from lignocellulose is enzymatic hydrolysis, which produces fermentable sugars from carbohydrates present in the corn stover in the form of cellulose and hemicellulose. A pretreatment step is crucial to achieve efficient conversion of lignocellulosic biomass to soluble sugars, and later ethanol. This study has investigated steam pretreatment of corn stover, with and without sulphuric acid as catalyst, and examined the effect of residence time (5–10 min) and temperature (190–210°C) on glucose and xylose recovery. The pretreatment conditions with and without dilute acid that gave the highest glucose yield were then used in subsequent experiments. Materials pretreated at the optimal conditions were subjected to simultaneous saccharification and fermentation (SSF) to produce ethanol, and remaining organic compounds were used to produce biogas by anaerobic digestion (AD). Results The highest glucose yield achieved was 86%, obtained after pretreatment at 210°C for 10 minutes in the absence of catalyst, followed by enzymatic hydrolysis. The highest yield using sulphuric acid, 78%, was achieved using pretreatment at 200°C for 10 minutes. These two pretreatment conditions were investigated using two different process configurations. The highest ethanol and methane yields were obtained from the material pretreated in the presence of sulphuric acid. The slurry in this case was split into a solid fraction and a liquid fraction, where the solid fraction was used to produce ethanol and the liquid fraction to produce biogas. The total energy recovery in this case was 86% of the enthalpy of combustion energy in corn stover. Conclusions The highest yield, comprising ethanol, methane and solids, was achieved using pretreatment in the presence of sulphuric acid followed by a process configuration in which the slurry from the

  19. Ethanol and biogas production after steam pretreatment of corn stover with or without the addition of sulphuric acid

    Directory of Open Access Journals (Sweden)

    Bondesson Pia-Maria

    2013-01-01

    Full Text Available Abstract Background Lignocellulosic biomass, such as corn stover, is a potential raw material for ethanol production. One step in the process of producing ethanol from lignocellulose is enzymatic hydrolysis, which produces fermentable sugars from carbohydrates present in the corn stover in the form of cellulose and hemicellulose. A pretreatment step is crucial to achieve efficient conversion of lignocellulosic biomass to soluble sugars, and later ethanol. This study has investigated steam pretreatment of corn stover, with and without sulphuric acid as catalyst, and examined the effect of residence time (5–10 min and temperature (190–210°C on glucose and xylose recovery. The pretreatment conditions with and without dilute acid that gave the highest glucose yield were then used in subsequent experiments. Materials pretreated at the optimal conditions were subjected to simultaneous saccharification and fermentation (SSF to produce ethanol, and remaining organic compounds were used to produce biogas by anaerobic digestion (AD. Results The highest glucose yield achieved was 86%, obtained after pretreatment at 210°C for 10 minutes in the absence of catalyst, followed by enzymatic hydrolysis. The highest yield using sulphuric acid, 78%, was achieved using pretreatment at 200°C for 10 minutes. These two pretreatment conditions were investigated using two different process configurations. The highest ethanol and methane yields were obtained from the material pretreated in the presence of sulphuric acid. The slurry in this case was split into a solid fraction and a liquid fraction, where the solid fraction was used to produce ethanol and the liquid fraction to produce biogas. The total energy recovery in this case was 86% of the enthalpy of combustion energy in corn stover. Conclusions The highest yield, comprising ethanol, methane and solids, was achieved using pretreatment in the presence of sulphuric acid followed by a process configuration in

  20. Long term storage of dilute acid pretreated corn stover feedstock and ethanol fermentability evaluation.

    Science.gov (United States)

    Zhang, Jian; Shao, Shuai; Bao, Jie

    2016-02-01

    This study reported a new solution of lignocellulose feedstock storage based on the distributed pretreatment concept. The dry dilute sulfuric acid pretreatment (DDAP) was conducted on corn stover feedstock, instead of ammonia fiber explosion pretreatment. Then the dry dilute acid pretreated corn stover was stored for three months during summer season with high temperature and humidity. No negative aspects were found on the physical property, composition, hydrolysis yield and ethanol fermentability of the long term stored pretreated corn stover, plus the additional merits including no chemicals recovery operation, anti-microbial contaminant environment from stronger acid and inhibitor contents, as well as the mild and slow hydrolysis in the storage. The new pretreatment method expanded the distributed pretreatment concept of feedstock storage with potential for practical application.

  1. Pretreatment of Corn Stover Using Supercritical CO2 with Water-Ethanol as Co-solvent

    Institute of Scientific and Technical Information of China (English)

    L(U) Huisheng; REN Miaomiao; ZHANG Minhua; CHEN Ying

    2013-01-01

    Supercritical carbon dioxide,with water-ethanol as co-solvent,was applied to pretreat corn stover to enhance its enzymatic hydrolysis.The efficiency of pretreatment was evaluated by the final reducing sugar yield obtained from the enzymatic hydrolysis of cellulose.Under the operation conditions of pretreatment pressure 15 MPa,temperature 180 ℃ and time 1 h,the optimal sugar yield of 77.8% was obtained.Scanning electron microscopy (SEM) and chemical composition analysis were applied to the pretreated corn stover.The results showed that the surface morphology and microscopic structure of pretreated corn stover were greatly changed.After the pretreatment,the contents of hemicellulose and lignin were reduced obviously.Thus more cellulose was exposed,increasing the sugar yield.

  2. High solid simultaneous saccharification and fermentation of wet oxidized corn stover to ethanol

    DEFF Research Database (Denmark)

    Varga, E.; Klinke, H.B.; Reczey, K.

    2004-01-01

    In this study ethanol was produced from corn stover pretreated by alkaline and acidic wet oxidation (WO) (195 degreesC, 15 min, 12 bar oxygen) followed by nonisothermal simultaneous saccharification and fermentation (SSF). In the first step of the SSF, small amounts of cellulases were added at 50....../L) were present in the hemicellulose rich hydrolyzate at subinhibitory levels, thus no detoxification was needed prior to SSF of the whole slurry. Based on the cellulose available in the WO corn stover 83% of the theoretical ethanol yield was obtained under optimized SSF conditions. This was achieved...... with a substrate concentration of 12% dry matter (DM) acidic WO corn stover at 30 FPU/g DM (43.5 FPU/g cellulose) enzyme loading. Even with 20 and 15 FPU/g DM (corresponding to 29 and 22 FPU/g cellulose) enzyme loading, ethanol yields of 76 and 73%, respectively, were obtained. After 120 h of SSF the highest...

  3. Lactic acid production from corn stover using mixed cultures of Lactobacillus rhamnosus and Lactobacillus brevis.

    Science.gov (United States)

    Cui, Fengjie; Li, Yebo; Wan, Caixia

    2011-01-01

    Mixed cultures of Lactobacillus rhamnosus and Lactobacillus brevis was studied for improving utilization of both cellulose- and hemicellulose-derived sugars from corn stover for lactic acid production. During simultaneous saccharification and fermentation (SSF) of NaOH-treated corn stover by the mixed cultures, a lactic acid yield of 0.70 g/g was obtained, which was about 18.6% and 29.6% higher than that by single cultures of L. rhamnosus and L. brevis, respectively. Our results indicated that lactic acid yield from NaOH-pretreated corn stover by mixed cultures of L. rhamnosus and L. brevis was comparable to that from pure sugar mixtures (0.73 g/g of glucose/xylose mixture at 3:1 w/w). Copyright © 2010 Elsevier Ltd. All rights reserved.

  4. Pretreatment of corn stover using low-moisture anhydrous ammonia (LMAA) process.

    Science.gov (United States)

    Yoo, Chang Geun; Nghiem, Nhuan P; Hicks, Kevin B; Kim, Tae Hyun

    2011-11-01

    A simple pretreatment method using anhydrous ammonia was developed to minimize water and ammonia inputs for cellulosic ethanol production, termed the low moisture anhydrous ammonia (LMAA) pretreatment. In this method, corn stover with 30-70% moisture was contacted with anhydrous ammonia in a reactor under nearly ambient conditions. After the ammoniation step, biomass was subjected to a simple pretreatment step at moderate temperatures (40-120°C) for 48-144 h. Pretreated biomass was saccharified and fermented without an additional washing step. With 3% glucan loading of LMAA-treated corn stover under best treatment conditions (0.1g-ammonia+1.0 g-water per g biomass, 80°C, and 84 h), simultaneous saccharification and cofermentation test resulted in 24.9 g/l (89% of theoretical ethanol yield based on glucan+xylan in corn stover). Copyright © 2011 Elsevier Ltd. All rights reserved.

  5. Economic Impact of Harvesting Corn Stover under Time Constraint: The Case of North Dakota

    Directory of Open Access Journals (Sweden)

    Thein A. Maung

    2013-01-01

    Full Text Available This study examines the impact of stochastic harvest field time on profit maximizing potential of corn cob/stover collection in North Dakota. Three harvest options are analyzed using mathematical programming models. Our findings show that under the first corn grain only harvest option, farmers are able to complete harvesting corn grain and achieve maximum net income in a fairly short amount of time with existing combine technology. However, under the second simultaneous corn grain and cob (one-pass harvest option, farmers generate lower net income compared to the net income of the first option. This is due to the slowdown in combine harvest capacity as a consequence of harvesting corn cobs. Under the third option of separate corn grain and stover (two-pass harvest option, time allocation is the main challenge and our evidence shows that with limited harvest field time available, farmers find it optimal to allocate most of their time harvesting grain and then proceed to harvest and bale stover if time permits at the end of harvest season. The overall findings suggest is that it would be more economically efficient to allow a firm that is specialized in collecting biomass feedstock to participate in cob/stover harvest business.

  6. Liquefaction of corn stover and preparation of polyester from the liquefied polyol.

    Science.gov (United States)

    Yu, Fei; Liu, Yuhuan; Pan, Xuejun; Lin, Xiangyang; Liu, Chengmei; Chen, Paul; Ruan, Roger

    2006-01-01

    This research investigated a novel process to prepare polyester from corn stover through liquefaction and crosslinking processes. First, corn stover was liquefied in organic solvents (90 wt% ethylene glycol and 10 wt% ethylene carbonate) with catalysts at moderate temperature under atmospheric pressure. The effect of liquefaction temperature, biomass content, and type of catalyst, such as H2SO4, HCl, H3PO4, and ZnCl2, was evaluated. Higher liquefaction yield was achieved in 2 wt% sulfuric acid, 1/4 (w/w) stover to liquefying reagent ratio; 160 degrees C temperature, in 2 h. The liquefied corn stover was rich in polyols, which can be directly used as feedstock for making polymers without further separation or purification. Second, polyester was made from the liquefied corn stover by crosslinking with multifunctional carboxylic acids and/or cyclic acid anhydrides. The tensile strength of polyester is about 5 MPa and the elongation is around 35%. The polyester is stable in cold water and organic solvents and readily biodegradable as indicated by 82% weight loss when buried in damp soil for 10 mo. The results indicate that this novel polyester could be used for the biodegradable garden mulch film production.

  7. Physical and chemical characterizations of corn stover and poplar solids resulting from leading pretreatment technologies.

    Science.gov (United States)

    Kumar, Rajeev; Mago, Gaurav; Balan, Venkatesh; Wyman, Charles E

    2009-09-01

    In order to investigate changes in substrate chemical and physical features after pretreatment, several characterizations were performed on untreated (UT) corn stover and poplar and their solids resulting pretreatments by ammonia fiber expansion (AFEX), ammonia recycled percolation (ARP), controlled pH, dilute acid, flowthrough, lime, and SO(2) technologies. In addition to measuring the chemical compositions including acetyl content, physical attributes determined were biomass crystallinity, cellulose degree of polymerization, cellulase adsorption capacity of pretreated solids and enzymatically extracted lignin, copper number, FT-IR responses, scanning electron microscopy (SEM) visualizations, and surface atomic composition by electron spectroscopy of chemical analysis (ESCA). Lime pretreatment removed the most acetyl groups from both corn stover and poplar, while AFEX removed the least. Low pH pretreatments depolymerized cellulose and enhanced biomass crystallinity much more than higher pH approaches. Lime pretreated corn stover solids and flowthrough pretreated poplar solids had the highest cellulase adsorption capacity, while dilute acid pretreated corn stover solids and controlled pH pretreated poplar solids had the least. Furthermore, enzymatically extracted AFEX lignin preparations for both corn stover and poplar had the lowest cellulase adsorption capacity. ESCA results showed that SO(2) pretreated solids had the highest surface O/C ratio for poplar, but for corn stover, the highest value was observed for dilute acid pretreatment with a Parr reactor. Although dependent on pretreatment and substrate, FT-IR data showed that along with changes in cross linking and chemical changes, pretreatments may also decrystallize cellulose and change the ratio of crystalline cellulose polymorphs (Ialpha/Ibeta).

  8. Bulk density and compaction behavior of knife mill chopped switchgrass, wheat straw, and corn stover.

    Science.gov (United States)

    Chevanan, Nehru; Womac, Alvin R; Bitra, Venkata S P; Igathinathane, C; Yang, Yuechuan T; Miu, Petre I; Sokhansanj, Shahab

    2010-01-01

    Bulk density of comminuted biomass significantly increased by vibration during handling and transportation, and by normal pressure during storage. Compaction characteristics affecting the bulk density of switchgrass, wheat straw, and corn stover chopped in a knife mill at different operating conditions and using four different classifying screens were studied. Mean loose-filled bulk densities were 67.5+/-18.4 kg/m(3) for switchgrass, 36.1+/-8.6 kg/m(3) for wheat straw, and 52.1+/-10.8 kg/m(3) for corn stover. Mean tapped bulk densities were 81.8+/-26.2 kg/m(3) for switchgrass, 42.8+/-11.7 kg/m(3) for wheat straw, and 58.9+/-13.4 kg/m(3) for corn stover. Percentage changes in compressibility due to variation in particle size obtained from a knife mill ranged from 64.3 to 173.6 for chopped switchgrass, 22.2-51.5 for chopped wheat straw and 42.1-117.7 for chopped corn stover within the tested consolidation pressure range of 5-120 kPa. Pressure and volume relationship of chopped biomass during compression with application of normal pressure can be characterized by the Walker model and Kawakita and Ludde model. Parameter of Walker model was correlated to the compressibility with Pearson correlation coefficient greater than 0.9. Relationship between volume reduction in chopped biomass with respect to number of tappings studied using Sone's model indicated that infinite compressibility was highest for chopped switchgrass followed by chopped wheat straw and corn stover. Degree of difficulty in packing measured using the parameters of Sone's model indicated that the chopped wheat straw particles compacted very rapidly by tapping compared to chopped switchgrass and corn stover. These results are very useful for solving obstacles in handling bulk biomass supply logistics issues for a biorefinery.

  9. Ash Content and Calorific Energy of Corn Stover Components in Eastern Canada

    Directory of Open Access Journals (Sweden)

    Pierre-Luc Lizotte

    2015-05-01

    Full Text Available Corn stover is an abundant agricultural residue that could be used on the farm for heating and crop drying. Ash content and calorific energy of corn grain and six stover components were measured from standing plants during the grain maturing period, between mid-September and mid-November. Ash of stover in standing corn averaged 4.8% in a cool crop heat unit zone (2300–2500 crop heat units (CHU and 7.3% in a warmer zone (2900–3100 CHU. The corn cob had the lowest ash content (average of 2.2% while leaves had the highest content (from 7.7% to 12.6%. In the fall, ash content of mowed and raked stover varied between 5.5% and 11.7%. In the following spring, ash content of stover mowed, raked and baled in May averaged 3.6%. The cob and stalk located below the first ear contained the highest calorific energy with 17.72 MJ·kg−1. Leaves and grain had the lowest energy with an average of 16.99 MJ·kg−1. The stover heat of combustion was estimated at 17.47 MJ·kg−1 in the cool zone and 17.26 MJ·kg−1 in the warm zone. Based on presented results, a partial “cob and husk” harvest system would collect less energy per unit area than total stover harvest (44 vs. 156 GJ·ha−1 and less biomass (2.51 vs. 9.13 t·dry matter (DM·ha−1 but the fuel quality would be considerably higher with a low ash-to-energy ratio (1.45 vs. 4.27 g·MJ−1.

  10. Response surface methodology (RSM) to evaluate moisture effects on corn stover in recovering xylose by DEO hydrolysis.

    Science.gov (United States)

    Rodrigues, Rita C L B; Kenealy, William R; Dietrich, Diane; Jeffries, Thomas W

    2012-03-01

    Response surface methodology (RSM), based on a 2(2) full factorial design, evaluated the moisture effects in recovering xylose by diethyloxalate (DEO) hydrolysis. Experiments were carried out in laboratory reactors (10 mL glass ampoules) containing corn stover (0.5 g) properly ground. The ampoules were kept at 160 °C for 90 min. Both DEO concentration and corn stover moisture content were statistically significant at 99% confidence level. The maximum xylose recovery by the response surface methodology was achieved employing both DEO concentration and corn stover moisture at near their highest levels area. We amplified this area by using an overlay plot as a graphical optimization using a response of xylose recovery more than 80%. The mathematical statistical model was validated by testing a specific condition in the satisfied overlay plot area. Experimentally, a maximum xylose recovery (81.2%) was achieved by using initial corn stover moisture of 60% and a DEO concentration of 4% w/w. The mathematical statistical model showed that xylose recovery increases during DEO corn stover acid hydrolysis as the corn stover moisture level increases. This observation could be important during the harvesting of corn before it is fully dried in the field. The corn stover moisture was an important variable to improve xylose recovery by DEO acid hydrolysis.

  11. Conversion of Aqueous Ammonia-Treated Corn Stover to Lactic Acid by Simultaneous Saccharification and Cofermentation

    Science.gov (United States)

    Zhu, Yongming; Lee, Y. Y.; Elander, Richard T.

    Treatment of corn stover with aqueous ammonia removes most of the structural lignin, whereas retaining the majority of the carbohydrates in the solids. After treatment, both the cellulose and hemicellulose in corn stover become highly susceptible to enzymatic digestion. In this study, corn stover treated by aqueous ammonia was investigated as the substrate for lactic acid production by simultaneous saccharification and cofermentation (SSCF). A commercial cellulase (Spezyme-CP) and Lactobacillus pentosus American Type Culture Collection (ATCC) 8041 (Spanish Type Culture Collection [CECT]-4023) were used for hydrolysis and fermentation, respectively. In batch SSCF operation, the carbohydrates in the treated corn stover were converted to lactic acid with high yields, the maximum lactic acid yield reaching 92% of the stoichiometric maximum based on total fermentable carbohydrates (glucose, xylose, and arabinose). A small amount of acetic acid was also produced from pentoses through the phosphoketolase pathway. Among the major process variables for batch SSCF, enzyme loading and the amount of yeast extract were found to be the key factors affecting lactic acid production. Further tests on nutrients indicated that corn steep liquor could be substituted for yeast extract as a nitrogen source to achieve the same lactic acid yield. Fed-batch operation of the SSCF was beneficial in raising the concentration of lactic acid to a maximum value of 75.0 g/L.

  12. A whole cell biocatalyst for cellulosic ethanol production from dilute acid-pretreated corn stover hydrolyzates.

    Science.gov (United States)

    Ryu, Seunghyun; Karim, Muhammad Nazmul

    2011-08-01

    In this research, a recombinant whole cell biocatalyst was developed by expressing three cellulases from Clostridium cellulolyticum--endoglucanase (Cel5A), exoglucanase (Cel9E), and β-glucosidase--on the surface of the Escherichia coli LY01. The modified strain is identified as LY01/pRE1H-AEB. The cellulases were displayed on the surface of the cell by fusing with an anchor protein, PgsA. The developed whole cell biocatalyst was used for single-step ethanol fermentation using the phosphoric acid-swollen cellulose (PASC) and the dilute acid-pretreated corn stover. Ethanol production was 3.59 ± 0.15 g/L using 10 g/L of PASC, which corresponds to a theoretical yield of 95.4 ± 0.15%. Ethanol production was 0.30 ± 0.02 g/L when 1 g/L equivalent of glucose in the cellulosic fraction of the dilute sulfuric acid-pretreated corn stover (PCS) was fermented for 84 h. A total of 0.71 ± 0.12 g/L ethanol was produced in 48 h when the PCS was fermented in the simultaneous saccharification and co-fermentation mode using the hemicellulosic (1 g/L of total soluble sugar) and as well as the cellulosic (1 g/L of glucose equivalent) parts of PCS. In a control experiment, 0.48 g/L ethanol was obtained from 1 g/L of hemicellulosic PCS. It was concluded that the whole cell biocatalyst could convert both cellulosic and hemicellulosic substrates into ethanol in a single reactor. The developed C. cellulolyticum-E. coli whole cell biocatalyst also overcame the incompatible temperature problem of the frequently reported fungal-yeast systems.

  13. Correlating Detergent Fiber Analysis and Dietary Fiber Analysis Data for Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Wolfrum, E. J.; Lorenz, A. J.; deLeon, N.

    2009-01-01

    There exist large amounts of detergent fiber analysis data [neutral detergent fiber (NDF), acid detergent fiber (ADF), acid detergent lignin (ADL)] for many different potential cellulosic ethanol feedstocks, since these techniques are widely used for the analysis of forages. Researchers working in the area of cellulosic ethanol are interested in the structural carbohydrates in a feedstock (principally glucan and xylan), which are typically determined by acid hydrolysis of the structural fraction after multiple extractions of the biomass. These so-called dietary fiber analysis methods are significantly more involved than detergent fiber analysis methods. The purpose of this study was to determine whether it is feasible to correlate detergent fiber analysis values to glucan and xylan content determined by dietary fiber analysis methods for corn stover. In the detergent fiber analysis literature cellulose is often estimated as the difference between ADF and ADL, while hemicellulose is often estimated as the difference between NDF and ADF. Examination of a corn stover dataset containing both detergent fiber analysis data and dietary fiber analysis data predicted using near infrared spectroscopy shows that correlations between structural glucan measured using dietary fiber techniques and cellulose estimated using detergent techniques, and between structural xylan measured using dietary fiber techniques and hemicellulose estimated using detergent techniques are high, but are driven largely by the underlying correlation between total extractives measured by fiber analysis and NDF/ADF. That is, detergent analysis data is correlated to dietary fiber analysis data for structural carbohydrates, but only indirectly; the main correlation is between detergent analysis data and solvent extraction data produced during the dietary fiber analysis procedure.

  14. Handling of corn stover bales for combustion in small and large furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

    2010-07-01

    This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

  15. Process development of short-chain polyols synthesis from corn stover by combination of enzymatic hydrolysis and catalytic hydrogenolysis

    Directory of Open Access Journals (Sweden)

    Zhen-Hong Fang

    2014-09-01

    Full Text Available Currently short-chain polyols such as ethanediol, propanediol, and butanediol are produced either from the petroleum feedstock or from the starch-based food crop feedstock. In this study, a combinational process of enzymatic hydrolysis with catalytic hydrogenolysis for short-chain polyols production using corn stover as feedstock was developed. The enzymatic hydrolysis of the pretreated corn stover was optimized to produce stover sugars at the minimum cost. Then the stover sugars were purified and hydrogenolyzed into polyols products catalyzed by Raney nickel catalyst. The results show that the yield of short-chain polyols from the stover sugars was comparable to that of the corn-based glucose. The present study provided an important prototype for polyols production from lignocellulose to replace the petroleum- or corn-based polyols for future industrial applications.

  16. Assessment of Options for the Collection, Handling, and Transport of Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Perlack, R.D.

    2002-11-18

    In this report, we discuss the logistics and estimate the delivered costs for collecting, handling, and hauling corn stover to an ethanol conversion facility. We compare costs for two conventional baling systems (large round bales and large rectangular bales), a silage-harvest system, and an unprocessed-pickup system. Our results generally indicate that stover can be collected, stored, and hauled for about $43.60 to $48.80/dry ton ($48.10-$53.80/dry Mg) using conventional baling equipment for conversion facilities ranging in size from 500 to 2000 dry tons/day (450-1810 dry Mg/day). These estimates are inclusive of all costs including farmer payments for the stover. Our results also suggest that costs might be significantly reduced with an unprocessed stover pickup system provided more efficient equipment is developed.

  17. Enzymatic hydrolysis of pelletized AFEX™-treated corn stover at high solid loadings.

    Science.gov (United States)

    Bals, Bryan D; Gunawan, Christa; Moore, Janette; Teymouri, Farzaneh; Dale, Bruce E

    2014-02-01

    Ammonia fiber expansion (AFEX™) pretreatment can be performed at small depots, and the pretreated biomass can then be pelletized and shipped to a centralized refinery. To determine the feasibility of this approach, pelletized AFEX-treated corn stover was hydrolyzed at high (18-36%) solid loadings. Water absorption and retention by the pellets was low compared to unpelletized stover, which allowed enzymatic hydrolysis slurries to remain well mixed without the need for fed-batch addition. Glucose yields of 68% and xylose yields of 65% were obtained with 20 mg enzyme/g glucan and 18% solid loading after 72 h, compared to 61% and 59% for unpelletized corn stover. Pelletization also slightly increased the initial rate of hydrolysis compared to unpelletized biomass. The ease of mixing and high yields obtained suggests that pelletization after AFEX pretreatment could have additional advantages beyond improved logistical handling of biomass.

  18. Valorization of lignin and cellulose in acid-steam-exploded corn stover by a moderate alkaline ethanol post-treatment based on an integrated biorefinery concept.

    Science.gov (United States)

    Yang, Sheng; Zhang, Yue; Yue, Wen; Wang, Wei; Wang, Yun-Yan; Yuan, Tong-Qi; Sun, Run-Cang

    2016-01-01

    Due to the unsustainable consumption of fossil resources, great efforts have been made to convert lignocellulose into bioethanol and commodity organic compounds through biological methods. The conversion of cellulose is impeded by the compactness of plant cell wall matrix and crystalline structure of the native cellulose. Therefore, appropriate pretreatment and even post-treatment are indispensable to overcome this problem. Additionally, an adequate utilization of coproduct lignin will be important for improving the economic viability of modern biorefinery industries. The effectiveness of moderate alkaline ethanol post-treatment on the bioconversion efficiency of cellulose in the acid-steam-exploded corn stover was investigated in this study. Results showed that an increase of the alcoholic sodium hydroxide (NaOH) concentration from 0.05 to 4% led to a decrease in the lignin content in the post-treated samples from 32.8 to 10.7%, while the cellulose digestibility consequently increased. The cellulose conversion of the 4% alcoholic NaOH integrally treated corn stover reached up to 99.3% after 72 h, which was significantly higher than that of the acid steam exploded corn stover without post-treatment (57.3%). In addition to the decrease in lignin content, an expansion of cellulose I lattice induced by the 4% alcoholic NaOH post-treatment played a significant role in promoting the enzymatic hydrolysis of corn stover. More importantly, the lignin fraction (AL) released during the 4% alcoholic NaOH post-treatment and the lignin-rich residue (EHR) remained after the enzymatic hydrolysis of the 4% alcoholic NaOH post-treated acid-steam-exploded corn stover were employed to synthesize lignin-phenol-formaldehyde (LPF) resins. The plywoods prepared with the resins exhibit satisfactory performances. An alkaline ethanol system with an appropriate NaOH concentration could improve the removal of lignin and modification of the crystalline structure of cellulose in acid

  19. Techno-economic analysis of using corn stover to supply heat and power to a corn ethanol plant - Part 2: Cost of heat and power generation systems

    Energy Technology Data Exchange (ETDEWEB)

    Mani, Sudhagar [University of Georgia; Sokhansanj, Shahabaddine [ORNL; Togore, Sam [U.S. Department of Energy; Turhollow Jr, Anthony F [ORNL

    2010-03-01

    This paper presents a techno-economic analysis of corn stover fired process heating (PH) and the combined heat and power (CHP) generation systems for a typical corn ethanol plant (ethanol production capacity of 170 dam3). Discounted cash flow method was used to estimate both the capital and operating costs of each system and compared with the existing natural gas fired heating system. Environmental impact assessment of using corn stover, coal and natural gas in the heat and/or power generation systems was also evaluated. Coal fired process heating (PH) system had the lowest annual operating cost due to the low fuel cost, but had the highest environmental and human toxicity impacts. The proposed combined heat and power (CHP) generation system required about 137 Gg of corn stover to generate 9.5 MW of electricity and 52.3 MW of process heat with an overall CHP efficiency of 83.3%. Stover fired CHP system would generate an annual savings of 3.6 M$ with an payback period of 6 y. Economics of the coal fired CHP system was very attractive compared to the stover fired CHP system due to lower fuel cost. But the greenhouse gas emissions per Mg of fuel for the coal fired CHP system was 32 times higher than that of stover fired CHP system. Corn stover fired heat and power generation system for a corn ethanol plant can improve the net energy balance and add environmental benefits to the corn to ethanol biorefinery.

  20. Techno-economic analysis of using corn stover to supply heat and power to a corn ethanol plant - Part 2: Cost of heat and power generation systems

    Energy Technology Data Exchange (ETDEWEB)

    Mani, S. [Biological and Agricultural Engineering, Driftmier Engineering Center, University of Georgia, Athens, GA 30602 (United States); Sokhansanj, S.; Turhollow, A.F. [Environmental Sciences Division, Oak Ridge National Laboratory, P. O. Box 2008, Oak Ridge, TN 37831 (United States); Tagore, S. [Office of Biomass Program, U.S. Department of Energy, Washington, DC 20585 (United States)

    2010-03-15

    This paper presents a techno-economic analysis of corn stover fired process heating (PH) and the combined heat and power (CHP) generation systems for a typical corn ethanol plant (ethanol production capacity of 170 dam{sup 3}). Discounted cash flow method was used to estimate both the capital and operating costs of each system and compared with the existing natural gas fired heating system. Environmental impact assessment of using corn stover, coal and natural gas in the heat and/or power generation systems was also evaluated. Coal fired process heating (PH) system had the lowest annual operating cost due to the low fuel cost, but had the highest environmental and human toxicity impacts. The proposed combined heat and power (CHP) generation system required about 137 Gg of corn stover to generate 9.5 MW of electricity and 52.3 MW of process heat with an overall CHP efficiency of 83.3%. Stover fired CHP system would generate an annual savings of 3.6 M$ with an payback period of 6 y. Economics of the coal fired CHP system was very attractive compared to the stover fired CHP system due to lower fuel cost. But the greenhouse gas emissions per Mg of fuel for the coal fired CHP system was 32 times higher than that of stover fired CHP system. Corn stover fired heat and power generation system for a corn ethanol plant can improve the net energy balance and add environmental benefits to the corn to ethanol biorefinery. (author)

  1. Enhancement of xylose utilization from corn stover by a recombinant bacterium for ethanol production

    Science.gov (United States)

    Effects of substrate-selective inoculum prepared by growing on glucose, xylose, arabinose, GXA (glucose, xylose, arabinose, 1:1:1) and corn stover hydrolyzate (dilute acid pretreated and enzymatically hydrolyzed, CSH) on ethanol production from CSH by a mixed sugar utilizing recombinant Escherichia ...

  2. Ammonia, total reduced sulfides, and greenhouse gases of pine chip and corn stover bedding packs

    Science.gov (United States)

    Bedding materials may affect air quality in livestock facilities. The objective of this study was to compare headspace concentrations of ammonia (NH3), total reduced sulfides (TRS), carbon dioxide (CO2),methane (CH4), and nitrous oxide (N2O) when pine wood chips and corn stover were mixed in various...

  3. Cellulosic ethanol fermentation using Saccharomyces cerevisiae seeds cultured by pretreated corn stover material.

    Science.gov (United States)

    Qureshi, Abdul Sattar; Zhang, Jian; Bao, Jie

    2015-03-01

    Utilization of lignocellulose materials to replace the pure glucose for preparation of the fermenting yeast seeds could reduce the cost of ethanol fermentation, because a large quantity of glucose is saved in the large-scale seed fermentor series. In this study, Saccharomyces cerevisiae DQ1 was cultured using the freshly pretreated corn stover material as the carbon source, and then the culture broth was used as the inoculation seeds after a series of seed transfer and inoculated into the ethanol production fermentor. The results show that the yeast cell growth and ethanol fermentation performance have essentially no difference when the yeast seeds were cultured by glucose, the corn stover hydrolysate liquid, and the pretreated corn stover solids as carbon sources, respectively. Approximately 22% of the yeast cell culture cost was saved, and the process flow sheet in industrial scale plants was simplified by using the pretreated corn stover for seed culture. The results provided a practical method for materials and operational cost reduction for cellulosic ethanol production.

  4. Improving enzymatic hydrolysis of corn stover pretreated by ethylene glycol-perchloric acid-water mixture.

    Science.gov (United States)

    He, Yu-Cai; Liu, Feng; Gong, Lei; Lu, Ting; Ding, Yun; Zhang, Dan-Ping; Qing, Qing; Zhang, Yue

    2015-02-01

    To improve the enzymatic saccharification of lignocellulosic biomass, a mixture of ethylene glycol-HClO4-water (88.8:1.2:10, w/w/w) was used for pretreating corn stover in this study. After the optimization in oil-bath system, the optimum pretreatment temperature and time were 130 °C and 30 min, respectively. After the saccharification of 10 g/L pretreated corn stover for 48 h, the saccharification rate was obtained in the yield of 77.4 %. To decrease pretreatment temperature and shorten pretreatment time, ethylene glycol-HClO4-water (88.8:1.2:10, w/w/w) media under microwave irradiation was employed to pretreat corn stover effectively at 100 °C and 200 W for 5 min. Finally, the recovered hydrolyzates containing glucose obtained from the enzymatic hydrolysis of pretreated corn stovers could be fermented into ethanol efficiently. These results would be helpful for developing a cost-effective pretreatment combined with enzymatic saccharification of cellulosic materials for the production of lignocellulosic ethanol.

  5. Microbial pretreatment of corn stover with Ceriporiopsis subvermispora for enzymatic hydrolysis and ethanol production.

    Science.gov (United States)

    Wan, Caixia; Li, Yebo

    2010-08-01

    The feasibility of concurrent wet storage and microbial pretreatment of corn stover with Ceriporiopsis subvermispora for ethanol production was investigated in this study. The effects of particle size (5-15 mm), moisture content (45-85%), pretreatment time (18-35 d), and temperature (4-37 degrees C) on lignin degradation and enzymatic hydrolysis yield were studied. The results showed that C. subvermispora selectively degraded lignin up to 31.59% with a limited cellulose loss of less than 6% during an 18-d pretreatment. When 5mm corn stover was pretreated at 28 degrees C with 75% moisture content, overall glucose yields of 57.67%, 62.21%, and 66.61% were obtained with 18-, 28-, and 35-d microbial pretreated corn stover, respectively. For the above conditions, the highest overall ethanol yield of 57.80% was obtained with 35-d-pretreated corn stover. Enzymatic hydrolysis yield was highly related to the lignin removal during microbial pretreatment.

  6. Influence of different SSF conditions on ethanol production from corn stover at high solids loadings

    DEFF Research Database (Denmark)

    Gladis, Arne; Bondesson, Pia-Maria; Galbe, Mats

    2015-01-01

    In this study, three different kinds of simultaneous saccharification and fermentation (SSF) of washed pretreated corn stover with water-insoluble solids (WIS) content of 20% were investigated to find which one resulted in highest ethanol yield at high-solids loadings. The different methods were...

  7. Enzymatic hydrolysis and fermentability of corn stover pretreated by lactic acid and/or acetic acid

    DEFF Research Database (Denmark)

    Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

    2009-01-01

    Four different pretreatments with and without addition of low concentration organic acids were carried out on corn stover at 195 °C for 15 min. The highest xylan recovery of 81.08% was obtained after pretreatment without acid catalyst and the lowest of 58.78% after pretreatment with both acetic...

  8. Ethanol production from hydrothermal pretreated corn stover with a loop reactor

    DEFF Research Database (Denmark)

    Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

    2010-01-01

    Hydrothermal pretreatment on raw corn stover (RCS) with a loop reactor was investigated at 195 °C for different times varying between 10 min and 30 min. After pretreatment, the slurry was separated into water-insoluble solid (WIS) and liquid phase. Glucan and xylan were found in the both phases...

  9. A high-performance carbon derived from corn stover via microwave and slow pyrolysis for supercapacitors

    DEFF Research Database (Denmark)

    Jin, Hong; wang, Xiaomin; Shen, Yanbin

    2014-01-01

    Microwave and slow pyrolysis were conducted for converting corn stover to biochar. Chemical agents of sodium hydroxide and potassium hydroxide were used to progressively produce activated carbon. The pore structures and surface area of the samples were characterized by nitrogen adsorption...

  10. Fuel ethanol production from wet oxidised corn stover by S. cerevisiae

    DEFF Research Database (Denmark)

    Qiang, zhang; Thomsen, Anne Belinda

    2012-01-01

    In order to find out appropriate process for ethanol production from corn stover, wet oxidation (195°C, 15 minutes) and simultaneous saccharification and fermentation (SSF) was carried out to produce ethanol. The results showed that the cellulose recovery of 92.9% and the hemicellulose recovery...

  11. A high-performance carbon derived from corn stover via microwave and slow pyrolysis for supercapacitors

    DEFF Research Database (Denmark)

    Jin, Hong; wang, Xiaomin; Shen, Yanbin

    2014-01-01

    Microwave and slow pyrolysis were conducted for converting corn stover to biochar. Chemical agents of sodium hydroxide and potassium hydroxide were used to progressively produce activated carbon. The pore structures and surface area of the samples were characterized by nitrogen adsorption...

  12. Pretreatment of Corn Stover by Soaking in Aqueous Ammonia at Moderate Temperatures

    Science.gov (United States)

    Kim, Tea Hyun; Lee, Y. Y.

    Soaking in aqueous ammonia at moderate temperatures was investigated as a method of pretreatment for enzymatic hydrolysis as well as simultaneous saccharification and cofermentation (SSCF) of corn stover. The method involves batch treatment of the feedstock with aqueous ammonia (15-30 wt%) at 40-90°C for 6-24 h. The optimum treatment conditions were found to be 15 wt% of NH3, 60°C, 1∶6 of solid-to-liquid ratio, and 12 h of treatment time. The treated corn stover retained 100% glucan and 85% of xylan, but removed 62% of lignin. The enzymatic digestibility of the glucan content increased from 17 to 85% with 15 FPU/g-glucan enzyme loading, whereas the digestibility of the xylan content increased to 78%. The treated corn stover was also subjected to SSCF test using Spezyme-CP and recombinant Escherichia coli (KO11). The SSCF of the soaking in aqueous ammonia treated corn stover resulted in an ethanol concentration of 19.2 g/L from 3% (w/v) glucan loading, which corresponds to 77% of the maximum theoretical yield based on glucan and xylan.

  13. Visual soil structure effects of tillage and corn stover harvest in Iowa, U.S.A.

    Science.gov (United States)

    Excessive harvest of corn (Zea mays L.) stover for ethanol production has raised concerns regarding negative consequences on soil structure and physical quality. Visual soil structure assessment methods have the potential to help address these concerns through simple, straightforward on-farm evaluat...

  14. Rheology of dilute acid hydrolyzed corn stover at high solids concentration

    Science.gov (United States)

    M.R. Ehrhardt; T.O. Monz; T.W. Root; R.K. Connelly; Tim Scott; D.J. Klingenberg

    2010-01-01

    The rheological properties of acid hydrolyzed corn stover at high solids concentration (20–35 wt.%) were investigated using torque rheometry. These materials are yield stress fluids whose rheological properties can be well represented by the Bingham model. Yield stresses increase with increasing solids concentration and decrease with increasing hydrolysis reaction...

  15. High temperature dilute phosphoric acid pretreatment of corn stover for furfural and ethanol production

    Science.gov (United States)

    Furfural was produced from corn stover by one stage pretreatment process using dilute H3PO4 and solid residues following furfural production were used for ethanol production by Saccharomyces cerevisiae NRRL- Y2034. A series of experiments were conducted at varied temperatures (140-200 oC) and acid ...

  16. Comparative performance of precommercial cellulases hydrolyzing pretreated corn stover

    Directory of Open Access Journals (Sweden)

    Mohagheghi Ali

    2011-09-01

    Full Text Available Abstract Background Cellulases and related hydrolytic enzymes represent a key cost factor for biochemical conversion of cellulosic biomass feedstocks to sugars for biofuels and chemicals production. The US Department of Energy (DOE is cost sharing projects to decrease the cost of enzymes for biomass saccharification. The performance of benchmark cellulase preparations produced by Danisco, DSM, Novozymes and Verenium to convert pretreated corn stover (PCS cellulose to glucose was evaluated under common experimental conditions and is reported here in a non-attributed manner. Results Two hydrolysis modes were examined, enzymatic hydrolysis (EH of PCS whole slurry or washed PCS solids at pH 5 and 50°C, and simultaneous saccharification and fermentation (SSF of washed PCS solids at pH 5 and 38°C. Enzymes were dosed on a total protein mass basis, with protein quantified using both the bicinchoninic acid (BCA assay and the Bradford assay. Substantial differences were observed in absolute cellulose to glucose conversion performance levels under the conditions tested. Higher cellulose conversion yields were obtained using washed solids compared to whole slurry, and estimated enzyme protein dosages required to achieve a particular cellulose conversion to glucose yield were extremely dependent on the protein assay used. All four enzyme systems achieved glucose yields of 90% of theoretical or higher in SSF mode. Glucose yields were reduced in EH mode, with all enzymes achieving glucose yields of at least 85% of theoretical on washed PCS solids and 75% in PCS whole slurry. One of the enzyme systems ('enzyme B' exhibited the best overall performance. However in attaining high conversion yields at lower total enzyme protein loadings, the relative and rank ordered performance of the enzyme systems varied significantly depending upon which hydrolysis mode and protein assay were used as the basis for comparison. Conclusions This study provides extensive

  17. Screening of a microbial consortium with efifcient corn stover degradation ability at low temperature

    Institute of Scientific and Technical Information of China (English)

    Qinggeer; WANG Zhen; GAO Ju-lin; YU Xiao-fang; ZHANG Bao-lin; WANG Zhi-gang; Borjigin Naoganchaolu; HU Shu-ping; SUN Ji-ying; XIE Min

    2016-01-01

    To speed up the degradation of corn stover directly returned to soil at low temperature, the corn stover-degrading micro-bial consortium GF-20, acclimated to biological decomposition in the frigid region, was successfuly constructed under a long-term limiting substrate. To evaluate its potential in accelerating the decomposition of un-pretreated corn stover, the decomposing property, fermentation dynamic and the microbial diversity were analyzed. GF-20 degraded corn stover by 32% after 15-day fermentation at 10°C. Peak activities of iflter paperlyase (FPA), β-glucosidases (CB), endoglucanases (Cx), and celobiohydrolases (C1) were 1.15, 1.67, 1.73, and 1.42 U mL–1, appearing at the 6th, 3rd, 11th, and 9th d, respec-tively. The pH averaged at 6.73–8.42, and the optical density (OD) value peaked at 1.87 at the 120 h of the degradation process. Celulase, hemicelulase and lignin in corn stover were persistently degraded by 44.85, 43.85 and 25.29% at the end of incubation. Result of denaturing gradient gel electrophoresis (DGGE) proifles demonstrated that GF-20 had a stable component structure under switching the temperature and pH. The composition of the GF-20 was also analyzed by constructing bacterial 16S rDNA clone library and fungal 18SrDNA-PCR-DGGE. Twenty-two bacterial clones and four fungal bands were detected and identiifed dominant bacteria represented byCelvibrio mixtussubsp.,Azospira oryzae, Arcobacter delfuyi, andClostridium populeti and the fungi were mainly identiifed as related toTrichosporonsp.

  18. Effect of pelleting on the recalcitrance and bioconversion of dilute-acid pretreated corn stover

    Energy Technology Data Exchange (ETDEWEB)

    Allison E Ray; Amber Hoover; Gary Gresham

    2012-07-01

    Background: Knowledge regarding the performance of densified biomass in biochemical processes is limited. The effects of densification on biochemical conversion are explored here. Methods: Pelleted corn stover samples were generated from bales that were milled to 6.35 mm. Low-solids acid pretreatment and simultaneous saccharification and fermentation were performed to evaluate pretreatment efficacy and ethanol yields achieved for pelleted and ground stover (6.35 mm and 2 mm) samples. Both pelleted and 6.35-mm ground stover were evaluated using a ZipperClave® reactor under high-solids, process-relevant conditions for multiple pretreatment severities (Ro), followed by enzymatic hydrolysis of the washed, pretreated solids. Results: Monomeric xylose yields were significantly higher for pellets (approximately 60%) than for ground formats (approximately 38%). Pellets achieved approximately 84% of theoretical ethanol yield (TEY); ground stover formats had similar profiles, reaching approximately 68% TEY. Pelleting corn stover was not detrimental to pretreatment efficacy for both low- and high-solids conditions, and even enhanced ethanol yields.

  19. Comparative studies on thermochemical characterization of corn stover pretreated by white-rot and brown-rot fungi.

    Science.gov (United States)

    Zeng, Yelin; Yang, Xuewei; Yu, Hongbo; Zhang, Xiaoyu; Ma, Fuying

    2011-09-28

    The effects of white-rot and brown-rot fungal pretreatment on the chemical composition and thermochemical conversion of corn stover were investigated. Fungus-pretreated corn stover was analyzed by Fourier transform infrared spectroscopy and X-ray diffraction analysis to characterize the changes in chemical composition. Differences in thermochemical conversion of corn stover after fungal pretreatment were investigated using thermogravimetric and pyrolysis analysis. The results indicated that the white-rot fungus Irpex lacteus CD2 has great lignin-degrading ability, whereas the brown-rot fungus Fomitopsis sp. IMER2 preferentially degrades the amorphous regions of the cellulose. The biopretreatment favors thermal decomposition of corn stover. The weight loss of IMER2-treated acid detergent fiber became greater, and the oil yield increased from 32.7 to 50.8%. After CD2 biopretreatment, 58% weight loss of acid detergent lignin was achieved and the oil yield increased from 16.8 to 26.8%.

  20. Effects of dairy manure and corn stover co-digestion on anaerobic microbes and corresponding digestion performance.

    Science.gov (United States)

    Yue, Zhengbo; Chen, Rui; Yang, Fan; MacLellan, James; Marsh, Terence; Liu, Yan; Liao, Wei

    2013-01-01

    This study investigated the effects of corn stover as a supplemental feed on anaerobic digestion of dairy manure under different hydraulic retention times (HRT). The results elucidated that both HRT and corn stover supplement significantly influenced microbial community and corresponding anaerobic digestion performance. The highest biogas production of 497 mL per gram total solid loading per day was observed at a HRT of 40 days from digestion of manure supplemented with corn stover. Biogas production was closely correlated with the populations of Bacteroidetes, Clostridia and methanogens. Composition of the solid digestate (AD fiber) from the co-digestion of corn stover and dairy manure was similar to the digestion of dairy manure. However, the hydrolysis of AD fiber was significantly (P < 0.05) different among the different digestions. Both HRT and feed composition influenced the hydrolyzability of AD fiber via shifting the composition of microbial community.

  1. Effect of pelleting process variables on physical properties and sugar yields of ammonia fiber expansion pretreated corn stover.

    Science.gov (United States)

    Hoover, Amber N; Tumuluru, Jaya Shankar; Teymouri, Farzaneh; Moore, Janette; Gresham, Garold

    2014-07-01

    Pelletization process variables, including grind size (4, 6mm), die speed (40, 50, 60 Hz), and preheating (none, 70°C), were evaluated to understand their effect on pellet quality attributes and sugar yields of ammonia fiber expansion (AFEX) pretreated biomass. The bulk density of the pelletized AFEX corn stover was three to six times greater compared to untreated and AFEX-treated corn stover. Also, the durability of the pelletized AFEX corn stover was>97.5% for all pelletization conditions studied except for preheated pellets. Die speed had no effect on enzymatic hydrolysis sugar yields of pellets. Pellets produced with preheating or a larger grind size (6mm) had similar or lower sugar yields. Pellets generated with 4mm AFEX-treated corn stover, a 60Hz die speed, and no preheating resulted in pellets with similar or greater density, durability, and sugar yields compared to other pelletization conditions.

  2. Corn fiber, cobs and stover: Enzyme-aided saccharification and co-fermentation after dilute acid pretreatment

    NARCIS (Netherlands)

    Eylen, van D.; Dongen, van F.E.M.; Kabel, M.A.; Bont, de J.A.M.

    2011-01-01

    Three corn feedstocks (fibers, cobs and stover) available for sustainable second generation bioethanol production were subjected to pretreatments with the aim of preventing formation of yeast-inhibiting sugar-degradation products. After pretreatment, monosaccharides, soluble oligosaccharides and res

  3. Quantifying cradle-to-farm gate life-cycle impacts associated with fertilizer used for corn, soybean, and stover production

    Energy Technology Data Exchange (ETDEWEB)

    Powers, Susan E. [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2005-05-01

    Fertilizer use can cause environmental problems, particularly eutrophication of water bodies from excess nitrogen or phosphorus. Increased fertilizer runoff is a concern for harvesting corn stover for ethanol production.

  4. Corn fiber, cobs and stover: Enzyme-aided saccharification and co-fermentation after dilute acid pretreatment

    NARCIS (Netherlands)

    Eylen, van D.; Dongen, van F.E.M.; Kabel, M.A.; Bont, de J.A.M.

    2011-01-01

    Three corn feedstocks (fibers, cobs and stover) available for sustainable second generation bioethanol production were subjected to pretreatments with the aim of preventing formation of yeast-inhibiting sugar-degradation products. After pretreatment, monosaccharides, soluble oligosaccharides and

  5. Ethanol and biogas production after steam pretreatment of corn stover with or without the addition of sulphuric acid

    National Research Council Canada - National Science Library

    Bondesson, Pia-Maria; Galbe, Mats; Zacchi, Guido

    2013-01-01

    .... One step in the process of producing ethanol from lignocellulose is enzymatic hydrolysis, which produces fermentable sugars from carbohydrates present in the corn stover in the form of cellulose and hemicellulose...

  6. High titer gluconic acid fermentation by Aspergillus niger from dry dilute acid pretreated corn stover without detoxification.

    Science.gov (United States)

    Zhang, Hongsen; Zhang, Jian; Bao, Jie

    2016-03-01

    This study reported a high titer gluconic acid fermentation using dry dilute acid pretreated corn stover (DDAP) hydrolysate without detoxification. The selected fermenting strain Aspergillus niger SIIM M276 was capable of inhibitor degradation thus no detoxification on pretreated corn stover was required. Parameters of gluconic acid fermentation in corn stover hydrolysate were optimized in flasks and in fermentors to achieve 76.67 g/L gluconic acid with overall yield of 94.91%. The sodium gluconate obtained from corn stover was used as additive for extending setting time of cement mortar and similar function was obtained with starch based sodium gluconate. This study provided the first high titer gluconic acid production from lignocellulosic feedstock with potential of industrial applications.

  7. Evaluation of storage methods for the conversion of corn stover biomass to sugars based on steam explosion pretreatment.

    Science.gov (United States)

    Liu, Zhi-Hua; Qin, Lei; Jin, Ming-Jie; Pang, Feng; Li, Bing-Zhi; Kang, Yong; Dale, Bruce E; Yuan, Ying-Jin

    2013-03-01

    Effects of dry and wet storage methods without or with shredding on the conversion of corn stover biomass were investigated using steam explosion pretreatment and enzymatic hydrolysis. Sugar conversions and yields for wet stored biomass were obviously higher than those for dry stored biomass. Shredding reduced sugar conversions compared with non-shredding, but increased sugar yields. Glucan conversion and glucose yield for non-shredded wet stored biomass reached 91.5% and 87.6% after 3-month storage, respectively. Data of micro-structure and crystallinity of biomass indicated that corn stover biomass maintained the flexible and porous structure after wet storage, and hence led to the high permeability of corn stover biomass and the high efficiency of pretreatment and hydrolysis. Therefore, the wet storage methods would be desirable for the conversion of corn stover biomass to fermentable sugars based on steam explosion pretreatment and enzymatic hydrolysis.

  8. The Economics of Harvesting and Transporting Corn Stover for Conversion to Fuel Ethanol: A Case Study for Minnesota

    OpenAIRE

    Petrolia, Daniel R.

    2006-01-01

    Corn stover harvest and transport cost functions were estimated for two harvest operations for a proposed biomass-to-ethanol conversion facility located in southern Minnesota, USA. This work presents an alternative methodology to estimating corn stover quantities and harvest costs at the county level, taking into account county-specific yields, transportation distances, erosion constraints, machinery specifications, and other key variables. Monte Carlo simulation was also used to estimate the...

  9. Comparison of chemical composition and energy properties of torrefied switchgrass and corn stover

    Directory of Open Access Journals (Sweden)

    Jaya Shankar eTumuluru

    2015-11-01

    Full Text Available In the present study, 6-mm ground corn stover and switchgrass were torrefied in temperatures ranging from 180 to 270°C for 15 to 120-min residence time. Thermogravimetric analyzer was used to do the torrefaction studies. At a temperature of >270°C and a 30-min residence time the mass loss increased to >45%. At 180°C and 120 min there was about 56 and 73% of moisture loss in the corn stover and switchgrass further increasing the temperature to 270°C and 120 min resulted in about 78.8% to 88.18% moisture loss in both the feedstock. Additionally, at these temperatures there was significant decrease in ash and volatile content and increase in the fixed carbon content for both the biomasses tested. The ultimate composition like carbon content increased and hydrogen content decreased with increase in the torrefaction temperature and time. At 270°C and 15 min residence time, the carbon content observed was 54.92 and 53.94% and hydrogen content observed was 2.74 and 3.14%. Nitrogen and sulfur content measured at 270°C and 120 min were 0.98, 0.8, 0.076 and 0.07% for both the corn stover and switchgrass. The H/C and O/C ratio calculated decreased to the lowest values of 0.59 and 0.64, and 0.71 and 0.76 for both biomasses. The van Krevelen diagram drawn for corn stover and switchgrass torrefied at 270°C is closer to coals like Illinois Basis and Powder River Basin. In the present study the maximum higher heating that was observed by corn stover and switchgrass was 21.51 and 21.53 MJ/kg at 270°C and a 120-min residence time. From these results it can be concluded that corn stover and switchgrass, after torrefaction, shows consistent proximate, ultimate, and energy properties.

  10. Utilization of Different Corn Fractions by Broilers

    Directory of Open Access Journals (Sweden)

    SIFR Costa

    2015-09-01

    Full Text Available ABSTRACTThis study was conducted to evaluate the nutritional values of fractions of damaged corn. One hundred and eighty 22-d-old Cobb 500 male broilers were distributed in batteries according to a completely randomized design with six treatments of six replicates each. The treatments consisted of diets containing five corn fractions, classified as sound, fermented, insect-damaged, mold-damaged, or reference corn. The test diets consisted of 60% of reference diet + 40% of each corn fraction. Only the reference corn fraction included all the fractions at different proportions (0.8% fermented, 0.05% insect-damaged, 3.3% mold-damaged, and 95.85% sound grains. The method of total excreta collection was used to determine AMEn values and metabolizability coefficients of dry matter (MDM, crude protein (MCP, ether extract (MEE, and gross energy (MGE of the reference corn and its fractions. The density values of the corn fractions were used to calculate the correlations among the evaluated parameters. The evaluated corn fractions presented different compositions values. The insect-damaged and mold-damaged grains presented higher CP level, lower density, and MDM and MCP coefficients compared with the other fractions. However, calculated AMEn values were not significantly different (p>0.05 among corn fractions. A low correlation between density and AMEn content (r0.8 were calculated. Although the evaluated corn fractions presented different nutritional values, there were no marked differences in their utilization by broilers.

  11. Soil nutrient budgets following projected corn stover harvest for biofuel production in the conterminous United States

    Science.gov (United States)

    Tan, Zhengxi; Liu, Shuguang

    2015-01-01

    Increasing demand for food and biofuel feedstocks may substantially affect soil nutrient budgets, especially in the United States where there is great potential for corn (Zea mays L) stover as a biofuel feedstock. This study was designed to evaluate impacts of projected stover harvest scenarios on budgets of soil nitrogen (N), phosphorus (P), and potassium (K) currently and in the future across the conterminous United States. The required and removed N, P, and K amounts under each scenario were estimated on the basis of both their average contents in grain and stover and from an empirical model. Our analyses indicate a small depletion of soil N (−4 ± 35 kg ha−1) and K (−6 ± 36 kg ha−1) and a moderate surplus of P (37 ± 21 kg ha−1) currently on the national average, but with a noticeable variation from state to state. After harvesting both grain and projected stover, the deficits of soil N, P, and K were estimated at 114–127, 26–27, and 36–53 kg ha−1 yr−1, respectively, in 2006–2010; 131–173, 29–32, and 41–96 kg ha−1 yr−1, respectively, in 2020; and 161–207, 35–39, and 51–111 kg ha−1 yr−1, respectively, in 2050. This study indicates that the harvestable stover amount derived from the minimum stover requirement for maintaining soil organic carbon level scenarios under current fertilization rates can be sustainable for soil nutrient supply and corn production at present, but the deficit of P and K at the national scale would become larger in the future.

  12. Modeled Impacts of Cover Crops and Vegetative Barriers on Corn Stover Availability and Soil Quality

    Energy Technology Data Exchange (ETDEWEB)

    Ian J. Bonner; David J. Muth Jr.; Joshua B. Koch; Douglas L. Karlen

    2014-06-01

    Environmentally benign, economically viable, and socially acceptable agronomic strategies are needed to launch a sustainable lignocellulosic biofuel industry. Our objective was to demonstrate a landscape planning process that can ensure adequate supplies of corn (Zea mays L.) stover feedstock while protecting and improving soil quality. The Landscape Environmental Assessment Framework (LEAF) was used to develop land use strategies that were then scaled up for five U.S. Corn Belt states (Nebraska, Iowa, Illinois, Indiana, and Minnesota) to illustrate the impact that could be achieved. Our results show an annual sustainable stover supply of 194 million Mg without exceeding soil erosion T values or depleting soil organic carbon [i.e., soil conditioning index (SCI)?>?0] when no-till, winter cover crop, and vegetative barriers were incorporated into the landscape. A second, more rigorous conservation target was set to enhance soil quality while sustainably harvesting stover. By requiring erosion to be <1/2 T and the SCI-organic matter (OM) subfactor to be >?0, the annual sustainable quantity of harvestable stover dropped to148 million Mg. Examining removal rates by state and soil resource showed that soil capability class and slope generally determined the effectiveness of the three conservation practices and the resulting sustainable harvest rate. This emphasizes that sustainable biomass harvest must be based on subfield management decisions to ensure soil resources are conserved or enhanced, while providing sufficient biomass feedstock to support the economic growth of bioenergy enterprises.

  13. Bioethanol production from steam-pretreated corn stover through an isomerase mediated process.

    Science.gov (United States)

    De Bari, Isabella; Cuna, Daniela; Di Matteo, Vincenzo; Liuzzi, Federico

    2014-03-25

    Agricultural by-products such as corn stover are considered strategic raw materials for the production of second-generation bioethanol from renewable and non-food sources. This paper describes the conversion of steam-pretreated corn stover to ethanol utilising a multi-step process including enzymatic hydrolysis, isomerisation, and fermentation of mixed hydrolysates with native Saccharomyces cerevisiae. An immobilised isomerase enzyme was used for the xylose isomerisation along with high concentrations of S. cerevisiae. The objective was to assess the extent of simultaneity of the various conversion steps, through a detailed analysis of process time courses, and to test this process scheme for the conversion of lignocellulosic hydrolysates containing several inhibitors of the isomerase enzyme (e.g. metal ions, xylitol and glycerol). The process was tested on two types of hydrolysate after acid-catalysed steam pretreatment: (a) the water soluble fraction (WSF) in which xylose was the largest carbon source and (b) the entire slurry, containing both cellulose and hemicellulose carbohydrates, in which glucose predominated. The results indicated that the ethanol concentration rose when the inoculum concentration was increased in the range 10-75 g/L. However, when xylose was the largest carbon source, the metabolic yields were higher than 0.51g(ethanol)/g(consumed) sugars probably due to the use of yeast internal cellular resources. This phenomenon was not observed in the fermentation of mixed hydrolysates obtained from the entire pretreated product and in which glucose was the largest carbon source. The ethanol yield from biomass suspensions with dry matter (DM) concentrations of 11-12% (w/v) was 70% based on total sugars (glucose, xylose, galactose). The results suggest that xylulose uptake was more effective in mixed hydrolysates containing glucose levels similar to, or higher than, xylose. Analysis of the factors that limit isomerase activity in lignocellulosic

  14. Rapid Changes in Soil Carbon and Structural Properties Due to Stover Removal from No-Till Corn Plots

    Energy Technology Data Exchange (ETDEWEB)

    Blanco-Canqui, H; Lal, Rattan; Post, W M.; Izaurralde, R Cesar C.; Owens, L B.

    2006-06-01

    Harvesting corn (Zea mays L.) stover for producing ethanol may be beneficial to palliate the dependence on fossil fuels and reduce CO2 emissions to the atmosphere, but stover harvesting may deplete soil organic carbon (SOC) and degrade soil structure. We investigated the impacts of variable rates of stover removal from no-till (NT) continuous corn systems on SOC and soil structural properties after 1 year of stover removal in three soils in Ohio: Rayne silt loam (fine-loamy, mixed, active, mesic Typic Hapludults) at Coshocton, Hoytville clay loam (fine, illitic, mesic Mollic Epiaqualfs) at Hoytville, and Celina silt loam (fine, mixed, active, mesic Aquic Hapludalfs) at South Charleston. This study also assessed relationships between SOC and soil structural properties as affected by stover management. Six stover treatments that consisted of removing 100, 75, 50, 25, and 0, and adding 100% of corn stover corresponding to 0 (T0), 1.25 (T1.25), 2.50 (T2.5), 3.75 (T3.75), 5.00 (T5), and 10.00 (T10) Mg haj1 of stover, respectively, were studied for their total SOC concentration, bulk density (>b), aggregate stability, and tensile strength (TS) of aggregates. Effects of stover removal on soil properties were rapid and significant in the 0- to 5-cm depth, although the magnitude of changes differed among soils after only 1 year of stover removal. The SOC concentration declined with increase in removal rates in silt loams but not in clay loam soils. It decreased by 39% at Coshocton and 30% at Charleston within 1 year of complete stover removal. At the same sites, macroaggregates contained 10% to 45% more SOC than microaggregates. Stover removal reduced 94.75-mm macroaggregates and increased microaggregates (P G 0.01). Mean weight diameter (MWD) and TS of aggregates in soils without stover (T0) were 1.7 and 3.3 times lower than those in soils with normal stover treatments (T5) across sites. The SOC concentration was negatively correlated with >b and positively with MWD and

  15. Fractal kinetic analysis of the enzymatic saccharification of CO2 laser pretreated corn stover.

    Science.gov (United States)

    Tian, Shuang-Qi; Ma, Sen; Wang, Xin-Wei; Zhang, Zheng-Nan

    2013-10-15

    The enzymatic hydrolyses of laser pretreated corn stover as a novel pretreatment method were examined to establish a simplified kinetic model for the complicated hydrolysis process. The time dependence of the total reducing sugars amount was closely related to the amounts of cellulosic materials and amounts of cellulase. The evaluated model fitted very well with the experimental data of enzymatic hydrolysis of laser pretreated corn stover under different conditions, including cellulase loading, nature of substrate, substrate loading in the reaction medium. The results indicated that the complex kinetics of cellulase enzymatic saccharification could be assessed with the fractal kinetic model. The cellulase enzymatic reaction process was effectively predicted and controlled with the kinetic model. The result showed that the model could effectively reflect dynamic process of enzyme hydrolysis.

  16. Impact of enzymatic pretreatment on corn stover degradation and biogas production.

    Science.gov (United States)

    Schroyen, Michel; Vervaeren, Han; Van Hulle, Stijn W H; Raes, Katleen

    2014-12-01

    Corn stover is an agricultural residue consisting of lignocellulose, cellulose and hemicellulose polymers, sheeted in a lignin barrier. Corn stover can be used as feedstock for biogas production. Previous studies have shown biological pretreatment of lignocellulose materials can increase digestibility of the substrate improving hydrolysis, the rate-limiting step in biogas production. The impact of pretreating with different enzymes (laccase, manganese peroxidase and versatile peroxidase) and different incubation times, (0, 6 and 24 h) was studied. The effect on the matrix and biomethane production was determined. Pretreatments did not yield high concentrations of phenolic compounds, inhibitors of biogas production. The laccase enzyme showed an increase in biomethane production of 25% after 24 h of incubation. Pretreatment with peroxidase enzymes increased biomethane production with 17% after 6 h of incubation. As such it can be concluded that by introducing the different enzymes at different stages during pretreatment an increased biomethane production can be obtained.

  17. Effects of total ammonia nitrogen concentration on solid-state anaerobic digestion of corn stover.

    Science.gov (United States)

    Wang, Zhongjiang; Xu, Fuqing; Li, Yebo

    2013-09-01

    The inhibitive effect of total ammonia nitrogen (TAN) (including NH3 and NH4(+)) on solid-state anaerobic digestion of corn stover was investigated in batch reactors at 37°C. The highest methane yield of 107.0 L/kg VS(feed) was obtained at a TAN concentration of 2.5 g/kg (based on total weight). TAN concentrations greater than 2.5 g/kg resulted in decreased methane yields, with a 50% reduction observed at a concentration of 6.0 g/kg. Reduced reaction rates and microbial activities for hydrolysis of cellulose and methanogenesis from acetate were observed at TAN concentrations higher than 4.3 g/kg. Strong ammonia stress was indicated at butyrate concentrations higher than 300 mg/kg. Result showed that the effluent of liquid anaerobic digestion can provide enough nitrogen for solid-state anaerobic digestion of corn stover.

  18. A new magnesium bisulfite pretreatment (MBSP) development for bio-ethanol production from corn stover.

    Science.gov (United States)

    Yu, Heng; Ren, Jiwei; Liu, Lei; Zheng, Zhaojuan; Zhu, Junjun; Yong, Qiang; Ouyang, Jia

    2016-01-01

    This study established a new more neutral magnesium bisulfate pretreatment (MBSP) using magnesium bisulfate as sulfonating agent for improving the enzymatic hydrolysis efficiency of corn stover. Using the MBSP with 5.21% magnesium bisulfate, 170°C and pH 5.2 for 60 min, about 90% of lignin and 80% of hemicellulose were removed from biomass and more than 90% cellulose conversion of substrate was achieved after 48 h hydrolysis. About 6.19 kg raw corn stover could produce 1 kg ethanol by Saccharomyces cerevisiae. Meanwhile, MBSP also could protect sugars from excessive degradation, prevent fermentation inhibition formation and directly convert the hemicelluloses into xylooligosaccharides as higher-value products. These results suggested that the MBSP method offers an alternative approach to the efficient conversion of nonwoody lignocellulosic biomass to ethanol and had broad space for development.

  19. Effects of laccase on lignin depolymerization and enzymatic hydrolysis of ensiled corn stover.

    Science.gov (United States)

    Chen, Qin; Marshall, Megan N; Geib, Scott M; Tien, Ming; Richard, Tom L

    2012-08-01

    The aim of this study was to explore the synergies of laccase, a ligninolytic enzyme, with cellulose and hemicellulase amendments on ensiled corn stover. Molecular signals of lignin decomposition were observed by tetramethylammonium hydroxide thermochemolysis and gas chromatography-mass spectroscopy (TMAH-GC-MS) analysis. The significant findings suggest that ensilage might provide a platform for biological pretreatment. By partially hydrolyzing cellulose and hemicellulose into soluble sugars, ensilage facilitates laccase penetration into the lignocellulose complex to enhance lignin degradation. Downstream cellulose hydrolysis was improved 7% with increasing laccase loading rate. These results demonstrate the potential of enzymes, either directly amended or expressed by microbes during ensilage, to maximize utilization of corn stover for cellulosic biofuels and other downstream fermentations. Copyright © 2012. Published by Elsevier Ltd.

  20. Comparison of Ultrasonic and CO2 Laser Pretreatment Methods on Enzyme Digestibility of Corn Stover

    Directory of Open Access Journals (Sweden)

    Li-Li Zuo

    2012-03-01

    Full Text Available To decrease the cost of bioethanol production, biomass recalcitrance needs to be overcome so that the conversion of biomass to bioethanol becomes more efficient. CO2 laser irradiation can disrupt the lignocellulosic physical structure and reduce the average size of fiber. Analyses with Fourier transform infrared spectroscopy, specific surface area, and the microstructure of corn stover were used to elucidate the enhancement mechanism of the pretreatment process by CO2 laser irradiation. The present work demonstrated that the CO2 laser had potential to enhance the bioconversion efficiency of lignocellulosic waste to renewable bioethanol. The saccharification rate of the CO2 laser pretreatment was significantly higher than ultrasonic pretreatment, and reached 27.75% which was 1.34-fold of that of ultrasonic pretreatment. The results showed the impact of CO2 laser pretreatment on corn stover to be more effective than ultrasonic pretreatment.

  1. Simultaneous saccharification and fermentation of ground corn stover for the production of fuel ethanol using Phanerochaete chrysosporium, Gloeophyllum trabeum, Saccharomyces cerevisiae, and Escherichia coli K011.

    Science.gov (United States)

    Vincent, Micky; Pometto, Anthony L; van Leeuwen, J Hans

    2011-07-01

    Enzymatic saccharification of corn stover using Phanerochaete chrysosporium and Gloeophyllum trabeum and subsequent fermentation of the saccharification products to ethanol by Saccharomyces cerevisiae and Escherichia coli K011 were achieved. Prior to simultaneous saccharification and fermentation (SSF) for ethanol production, solid-state fermentation was performed for four days on ground corn stover using either P. chrysosporium or G. trabeum to induce in situ cellulase production. During SSF with S. cerevisiae or E. coli, ethanol production was the highest on day 4 for all samples. For corn stover treated with P. chrysosporium, the conversion to ethanol was 2.29 g/100 g corn stover with S. cerevisiae as the fermenting organism, whereas for the sample inoculated with E. coli K011, the ethanol production was 4.14 g/100 g corn stover. Corn stover treated with G. trabeum showed a conversion 1.90 and 4.79 g/100 g corn stover with S. cerevisiae and E. coli K011 as the fermenting organisms, respectively. Other fermentation co-products, such as acetic acid and lactic acid, were also monitored. Acetic acid production ranged between 0.45 and 0.78 g/100 g corn stover, while no lactic acid production was detected throughout the 5 days of SSF. The results of our experiment suggest that it is possible to perform SSF of corn stover using P. chrysosporium, G. trabeum, S. cerevisiae and E. coli K011 for the production of fuel ethanol.

  2. Soaking pretreatment of corn stover for bioethanol production followed by anaerobic digestion process.

    Science.gov (United States)

    Zuo, Zhuang; Tian, Shen; Chen, Zebing; Li, Jia; Yang, Xiushan

    2012-08-01

    The production of ethanol and methane from corn stover (CS) was investigated in a biorefinery process. Initially, a novel soaking pretreatment (NaOH and aqueous-ammonia) for CS was developed to remove lignin, swell the biomass, and improve enzymatic digestibility. Based on the sugar yield during enzymatic hydrolysis, the optimal pretreatment conditions were 1 % NaOH+8 % NH(4)OH, 50°C, 48 h, with a solid-to-liquid ratio 1:10. The results demonstrated that soaking pretreatment removed 63.6 % lignin while reserving most of the carbohydrates. After enzymatic hydrolysis, the yields of glucose and xylose were 78.5 % and 69.3 %, respectively. The simultaneous saccharification and fermentation of pretreated CS using Pichia stipitis resulted in an ethanol concentration of 36.1 g/L, corresponding only to 63.3 % of the theoretical maximum. In order to simplify the process and reduce the capital cost, the liquid fraction of the pretreatment was used to re-soak new CS. For methane production, the re-soaked CS and the residues of SSF were anaerobically digested for 120 days. Fifteen grams CS were converted to 1.9 g of ethanol and 1337.3 mL of methane in the entire process.

  3. Enhanced glucose yield and structural characterization of corn stover by sodium carbonate pretreatment.

    Science.gov (United States)

    Kim, Ilgook; Rehman, Muhammad Saif Ur; Han, Jong-In

    2014-01-01

    Na2CO3 was employed as an efficient yet cheap alkaline catalyst for the pretreatment of corn stover. To systematically obtain an optimal condition, the effects of critical pretreatment parameters including Na2CO3 concentration (2-6%), temperature (120-160 °C), and reaction time (10-30 min) on glucose yield were evaluated in lab-scale using response surface methodology. The best conditions were found to be Na2CO3 of 4.1%, temperature of 142.6 °C, and reaction time of 18.0 min, under which glucose yield reached to 267.5 g/kg biomass. Physical properties, based on scanning electron microscopy (SEM) imagery, surface area, pore volume and size, and crystallinity of pretreated corn stover, were examined. The Na2CO3 pretreatment apparently damaged the surface and altered structural features of corn stover, which resulted in the enhancement of enzymatic of hydrolysis. These results evidently support that Na2CO3 is indeed a robust and feasible catalyst for pretreating lignocellulosic biomass.

  4. Speciation of sulfur in biochar produced from pyrolysis and gasification of oak and corn stover.

    Science.gov (United States)

    Cheah, Singfoong; Malone, Shealyn C; Feik, Calvin J

    2014-01-01

    The effects of feedstock type and biomass conversion conditions on the speciation of sulfur in biochars are not well-known. In this study, the sulfur content and speciation in biochars generated from pyrolysis and gasification of oak and corn stover were determined. We found the primary determinant of the total sulfur content of biomass to be the feedstock from which the biochar is generated, with oak and corn stover biochars containing 160 and 600-800 ppm sulfur, respectively. In contrast, for sulfur speciation, we found the primary determinant to be the temperature combined with the thermochemical conversion method. The speciation of sulfur in biochars was determined using X-ray absorption near-edge structure (XANES), ASTM method D2492, and scanning electron microscopy-energy-dispersive spectroscopy (SEM-EDS). Biochars produced under pyrolysis conditions at 500-600 °C contain sulfate, organosulfur, and sulfide. In some cases, the sulfate contents are up to 77-100%. Biochars produced in gasification conditions at 850 °C contain 73-100% organosulfur. The increase of the organosulfur content as the temperature of biochar production increases suggests a similar sulfur transformation mechanism as that in coal, where inorganic sulfur reacts with hydrocarbon and/or H2 to form organosulfur when the coal is heated. EDS mapping of a biochar produced from corn stover pyrolysis shows individual sulfur-containing mineral particles in addition to the sulfur that is distributed throughout the organic matrix.

  5. Supercritical carbon dioxide pretreatment of corn stover and switchgrass for lignocellulosic ethanol production.

    Science.gov (United States)

    Narayanaswamy, Naveen; Faik, Ahmed; Goetz, Douglas J; Gu, Tingyue

    2011-07-01

    Supercritical CO(2) (SC-CO(2)), a green solvent suitable for a mobile lignocellulosic biomass processor, was used to pretreat corn stover and switchgrass at various temperatures and pressures. The CO(2) pressure was released as quickly as possible by opening a quick release valve during the pretreatment. The biomass was hydrolyzed after pretreatment using cellulase combined with β-glucosidase. The hydrolysate was analyzed for the amount of glucose released. Glucose yields from corn stover samples pretreated with SC-CO(2) were higher than the untreated sample's 12% glucose yield (12 g/100g dry biomass) and the highest glucose yield of 30% was achieved with SC-CO(2) pretreatment at 3500 psi and 150°C for 60 min. The pretreatment method showed very limited improvement (14% vs. 12%) in glucose yield for switchgrass. X-ray diffraction results indicated no change in crystallinity of the SC-CO(2) treated corn stover when compared to the untreated, while SEM images showed an increase in surface area.

  6. [Life cycle assessment of energy consumption and greenhouse gas emissions of cellulosic ethanol from corn stover].

    Science.gov (United States)

    Tian, Wang; Liao, Cuiping; Li, Li; Zhao, Daiqing

    2011-03-01

    Life Cycle Assessment (LCA) is the only standardized tool currently used to assess environmental loads of products and processes. The life cycle analysis, as a part of LCA, is a useful and powerful methodology for studying life cycle energy efficiency and life cycle GHG emission. To quantitatively explain the potential of energy saving and greenhouse gas (GHG) emissions reduction of corn stover-based ethanol, we analyzed life cycle energy consumption and GHG emissions of corn stover-based ethanol by the method of life cycle analysis. The processes are dilute acid prehydrolysis and enzymatic hydrolysis. The functional unit was defined as 1 km distance driven by the vehicle. Results indicated: compared with gasoline, the corn stover-based E100 (100% ethanol) and E10 (a blend of 10% ethanol and 90% gasoline by volume) could reduce life cycle fossil energy consumption by 79.63% and 6.25% respectively, as well as GHG emissions by 53.98% and 6.69%; the fossil energy consumed by biomass stage was 68.3% of total fossil energy input, N-fertilizer and diesel were the main factors which contributed 45.78% and 33.26% to biomass stage; electricity production process contributed 42.06% to the net GHG emissions, the improvement of technology might reduce emissions markedly.

  7. Pretreatment of corn stover with diluted acetic acid for enhancement of acidogenic fermentation.

    Science.gov (United States)

    Zhao, Xu; Wang, Lijuan; Lu, Xuebin; Zhang, Shuting

    2014-04-01

    A Box-Behnken design of response surface method was used to optimize acetic acid-catalyzed hydrothermal pretreatment of corn stover, in respect to acid concentration (0.05-0.25%), treatment time (5-15 min) and reaction temperature (180-210°C). Acidogenic fermentations with different initial pH and hydrolyzates were also measured to evaluate the optimal pretreatment conditions for maximizing acid production. The results showed that pretreatment with 0.25% acetic acid at 191°C for 7.74 min was found to be the most optimal condition for pretreatment of corn stover under which the production of acids can reach the highest level. Acidogenic fermentation with the hydrolyzate of pretreatment at the optimal condition at the initial pH=5 was shown to be butyric acid type fermentation, producing 21.84 g acetic acid, 7.246 g propionic acid, 9.170 butyric acid and 1.035 g isovaleric acid from 100g of corn stover in 900 g of water containing 2.25 g acetic acid.

  8. Enhanced biohydrogen production from corn stover by the combination of Clostridium cellulolyticum and hydrogen fermentation bacteria.

    Science.gov (United States)

    Zhang, Shou-Chi; Lai, Qi-Heng; Lu, Yuan; Liu, Zhi-Dan; Wang, Tian-Min; Zhang, Chong; Xing, Xin-Hui

    2016-10-01

    Hydrogen was produced from steam-exploded corn stover by using a combination of the cellulolytic bacterium Clostridium cellulolyticum and non-cellulolytic hydrogen-producing bacteria. The highest hydrogen yield of the co-culture system with C. cellulolyticum and Citrobacter amalonaticus reached 51.9 L H2/kg total solid (TS). The metabolites from the co-culture system were significantly different from those of the mono-culture systems. Formate, which inhibits the growth of C. cellulolyticum, could be consumed by the hydrogen-evolving bacteria, and transformed into hydrogen. Glucose and xylose were released from corn stover via hydrolysis by C. cellulolyticum and were quickly utilized in dark fermentation with the co-cultured hydrogen-producing bacteria. Because the hydrolysis of corn stover by C. cellulolyticum was much slower than the utilization of glucose and xylose by the hydrogen-evolving bacteria, the sugar concentrations were always maintained at low levels, which favored a high hydrogen molar yield. Copyright © 2016 The Society for Biotechnology, Japan. Published by Elsevier B.V. All rights reserved.

  9. Comparison of different alkali-based pretreatments of corn stover for improving enzymatic saccharification.

    Science.gov (United States)

    Li, Qiang; Gao, Yang; Wang, Haisong; Li, Bin; Liu, Chao; Yu, Guang; Mu, Xindong

    2012-12-01

    Corn stover was treated with NaOH, NaOH+anthraquinone (AQ), NaOH+Na(2)SO(3) (alkaline), NaOH+Na(2)SO(3) (neutral), and NaOH+Na(2)S, respectively. The treated corn stover was subjected to hydrolysis with cellulase (20 FPU/g dry biomass) and β-glucosidase (10I U/g dry biomass). Compared with other pretreatment methods, alkaline sodium sulfite pretreatment (ASSP) at a relatively low temperature of 140°C provided for the best lignin removal of about 92%. After ASSP with 10 wt.% of the total alkali charge (Na(2)SO(3):NaOH=1:1) at 140°C for 30 min and subsequent enzymatic hydrolysis, a total sugar yield of 78.2% was obtained on the basis of the amount of glucose and xylose released from raw corn stover. This yield was 24.0% higher than that achieved with NaOH only under the same conditions. Therefore, the supplement of Na(2)SO(3) in alkali pretreatment can facilitate delignification and significantly improve the enzymatic saccharification.

  10. Speciation of Sulfur in Biochar Produced from Pyrolysis and Gasification of Oak and Corn Stover

    Science.gov (United States)

    2015-01-01

    The effects of feedstock type and biomass conversion conditions on the speciation of sulfur in biochars are not well-known. In this study, the sulfur content and speciation in biochars generated from pyrolysis and gasification of oak and corn stover were determined. We found the primary determinant of the total sulfur content of biomass to be the feedstock from which the biochar is generated, with oak and corn stover biochars containing 160 and 600–800 ppm sulfur, respectively. In contrast, for sulfur speciation, we found the primary determinant to be the temperature combined with the thermochemical conversion method. The speciation of sulfur in biochars was determined using X-ray absorption near-edge structure (XANES), ASTM method D2492, and scanning electron microscopy–energy-dispersive spectroscopy (SEM–EDS). Biochars produced under pyrolysis conditions at 500–600 °C contain sulfate, organosulfur, and sulfide. In some cases, the sulfate contents are up to 77–100%. Biochars produced in gasification conditions at 850 °C contain 73–100% organosulfur. The increase of the organosulfur content as the temperature of biochar production increases suggests a similar sulfur transformation mechanism as that in coal, where inorganic sulfur reacts with hydrocarbon and/or H2 to form organosulfur when the coal is heated. EDS mapping of a biochar produced from corn stover pyrolysis shows individual sulfur-containing mineral particles in addition to the sulfur that is distributed throughout the organic matrix. PMID:25003702

  11. Assessment of Shock Pretreatment of Corn Stover Using the Carboxylate Platform.

    Science.gov (United States)

    Darvekar, Pratik; Holtzapple, Mark T

    2016-03-01

    Corn stover was pretreated with lime and shock, a mechanical process that uses a shockwave to alter the biomass structure. Two pretreatments (lime-only and lime + shock) were evaluated using enzymatic hydrolysis, batch mixed-culture fermentations, and continuous countercurrent mixed-culture fermentation. In a 120-h enzymatic hydrolysis, shock pretreatment increased the glucan digestibility of submerged lime pretreatment (SLP) corn stover by 3.5 % and oxidative lime pretreatment (OLP) corn stover by 2.5 %. The continuum particle distribution model (CPDM) was used to simulate a four-stage continuous countercurrent mixed-culture fermentation using empirical rate models obtained from simple batch experiments. The CPDM model determined that lime + shock pretreatment increased the total carboxylic acids yield by 28.5 % over lime-only pretreatment in a countercurrent fermentation with a volatile solids loading rate (VSLR) of 12 g/(L/day) and liquid retention time (LRT) of 30 days. In a semi-continuous countercurrent fermentation performed in the laboratory for 112 days with a VSLR of 1.875 g/(L day) and LRT of 16 days, lime + shock pretreatment increased the total carboxylic acid yield by 14.8 %. The experimental results matched closely with CPDM model predictions (4.05 % error).

  12. Recalcitrance and structural analysis by water-only flowthrough pretreatment of (13)C enriched corn stover stem.

    Science.gov (United States)

    Foston, Marcus; Trajano, Heather L; Samuel, Reichel; Wyman, Charles E; He, Jian; Ragauskas, Arthur J

    2015-12-01

    This study presents high temperature water-only continuous flowthrough pretreatment coupled with nuclear magnetic resonance (NMR) as a promising analytical tool to examine the plant cell wall, to understand its recalcitrance (i.e., cell wall resistance to deconstruction), and to probe the chemistry occurring during batch pretreatment of biomass. (13)C-enriched corn stover stems were pretreated at 170°C for 60min with a hot-water flow rate of 20mL/min to control fractionation of the cell wall. This approach helped elucidate the nature of plant cell wall chemical recalcitrance and biomass pretreatment chemistry by tracking cell wall fragmentation as a function of time. Fractions of the reactor effluent were collected in a time-resolved fashion and characterized by various NMR techniques to determine the degree and sequence of fragments released, as well as, the chemical composition, molecular structure, and relative molecular weight of those released fragments.

  13. Corn Belt soil carbon and macronutrient budgets with projected sustainable stover harvest

    Science.gov (United States)

    Tan, Zhengxi; Liu, Shu-Guang

    2015-01-01

    Corn (Zea mays L.) stover has been identified as a prime feedstock for biofuel production in the U.S. Corn Belt because of its perceived abundance and availability, but long-term stover harvest effects on regional nutrient budgets have not been evaluated. We defined the minimum stover requirement (MSR) to maintain current soil organic carbon levels and then estimated current and future soil carbon (C), nitrogen (N), phosphorus (P), and potassium (K) budgets for various stover harvest scenarios. Analyses for 2006 through 2010 across the entire Corn Belt indicated that currently, 28 Tg or 1.6 Mg ha−1 of stover could be sustainably harvested from 17.95 million hectares (Mha) with N, P, and K removal of 113, 26, and 47 kg ha−1, respectively, and C removal for that period was estimated to be 4.55 Mg C ha−1. Assuming continued yield increases and a planted area of 26.74 Mha in 2050, 77.4 Tg stover (or 2.4 Mg ha−1) could be sustainably harvested with N, P, and K removal of 177, 37, and 72 kg ha−1, respectively, along with C removal of ∼6.57 Mg C ha−1. Although there would be significant variation across the region, harvesting only the excess over the MSR under current fertilization rates would result in a small depletion of soil N (−5 ± 27 kg ha−1) and K (−20 ± 31 kg ha−1) and a moderate surplus of P (36 ± 18 kg ha−1). Our 2050 projections based on continuing to keep the MSR, but having higher yields indicate that soil N and K deficits would become larger, thus emphasize the importance of balancing soil nutrient supply with crop residue removal.

  14. Bioethanol production from corn stover using aqueous ammonia pretreatment and two-phase simultaneous saccharification and fermentation (TPSSF).

    Science.gov (United States)

    Li, Xuan; Kim, Tae Hyun; Nghiem, Nhuan P

    2010-08-01

    An integrated bioconversion process was developed to convert corn stover derived pentose and hexose to ethanol effectively. In this study, corn stover was pretreated by soaking in aqueous ammonia (SAA), which retained glucan ( approximately 100%) and xylan (>80%) in the solids. The pretreated carbohydrates-rich corn stover was converted to ethanol via two-phase simultaneous saccharification and fermentation (TPSSF). This single-reactor process employed sequential simultaneous saccharification and fermentation (SSF), i.e. pentose conversion using recombinant Escherichia coli KO11 in the first phase, followed by hexose conversion with Saccharomyces cerevisiae D5A in the second phase. In the first phase, 88% of xylan digestibility was achieved through the synergistic action of xylanase and endo-glucanase with minimal glucan hydrolysis (10.5%). Overall, the TPSSF using 12-h SAA-treated corn stover resulted in the highest ethanol concentration (22.3g/L), which was equivalent to 84% of the theoretical ethanol yield based on the total carbohydrates (glucan+xylan) in the untreated corn stover.

  15. Minimizing asynchronism to improve the performances of anaerobic co-digestion of food waste and corn stover.

    Science.gov (United States)

    Zhou, Qi; Shen, Fei; Yuan, Hairong; Zou, Dexun; Liu, Yanping; Zhu, Baoning; Jaffu, Muhanmad; Chufo, Akiber; Li, Xiujin

    2014-08-01

    To investigate the existence of the asynchronism during the anaerobic co-digestion of different substrates, two typical substrates of food waste and corn stover were anaerobically digested with altering organic loadings (OL). The results indicated that the biodegradability of food waste and corn stover was calculated to be 81.5% and 55.1%, respectively, which was main reason causing the asynchronism in the co-digestion. The asynchronism was minimized by NaOH-pretreatment for corn stover, which could improve the biodegradability by 36.6%. The co-digestion with pretreatment could increase the biomethane yield by 12.2%, 3.2% and 0.6% comparing with the co-digestion without pretreatment at C/N ratios of 20, 25 and 30 at OL of 35 g-VS/L, respectively. The results indicated that the digestibility synchronism of food waste and corn stover was improved through enhancing the accessibility and digestibility of corn stover. The biomethane production could be increased by minimizing the asynchronism of two substrates in co-digestion.

  16. Xylitol production from DEO hydrolysate of corn stover by Pichia stipitis YS-30.

    Science.gov (United States)

    Rodrigues, Rita C L B; Kenealy, William R; Jeffries, Thomas W

    2011-10-01

    Corn stover that had been treated with vapor-phase diethyl oxalate released a mixture of mono- and oligosaccharides consisting mainly of xylose and glucose. Following overliming and neutralization, a D-xylulokinase mutant of Pichia stipitis, FPL-YS30 (xyl3-∆1), converted the stover hydrolysate into xylitol. This research examined the effects of phosphoric or gluconic acids used for neutralization and urea or ammonium sulfate used as nitrogen sources. Phosphoric acid improved color and removal of phenolic compounds. D-Gluconic acid enhanced cell growth. Ammonium sulfate increased cell yield and maximum specific cell growth rate independently of the acid used for neutralization. The highest xylitol yield (0.61 g(xylitol)/g(xylose)) and volumetric productivity (0.18 g(xylitol)/g(xylose )l) were obtained in hydrolysate neutralized with phosphoric acid. However, when urea was the nitrogen source the cell yield was less than half of that obtained with ammonium sulfate.

  17. Updates to the Corn Ethanol Pathway and Development of an Integrated Corn and Corn Stover Ethanol Pathway in the GREET™ Model

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Zhichao [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division; Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division; Wang, Michael Q. [Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division

    2014-09-01

    Corn ethanol, a first-generation biofuel, is the predominant biofuel in the United States. In 2013, the total U.S. ethanol fuel production was 13.3 billion gallons, over 95% of which was produced from corn (RFA, 2014). The 2013 total renewable fuel mandate was 16.6 billion gallons according to the Energy Independence and Security Act (EISA) (U.S. Congress, 2007). Furthermore, until 2020, corn ethanol will make up a large portion of the renewable fuel volume mandated by Renewable Fuels Standard (RFS2). For the GREET1_2014 release, the corn ethanol pathway was subject to updates reflecting changes in corn agriculture and at corn ethanol plants. In the latter case, we especially focused on the incorporation of corn oil as a corn ethanol plant co-product. Section 2 covers these updates. In addition, GREET now includes options to integrate corn grain and corn stover ethanol production on the field and at the biorefinery. These changes are the focus of Section 3.

  18. Changes in long-term no-till corn growth and yield under different rates of stover mulch

    Energy Technology Data Exchange (ETDEWEB)

    Blanco-Canqui, Dr. Humberto [Ohio State University, The, Columbus; Lal, Dr. Rattan [Ohio State University, The, Columbus; Post, Wilfred M [ORNL; Owens, Lloyd [U.S. Department of Agriculture, Agricultural Research Service

    2006-09-01

    Received for publication January 4, 2006. Removal of corn (Zea mays L.) stover for biofuel production may affect crop yields by altering soil properties. A partial stover removal may be feasible, but information on appropriate rates of removal is unavailable. We assessed the short-term impacts of stover management on long-term no-till (NT) continuous corn grown on a Rayne silt loam (fine loamy, mixed, active, mesic Typic Hapludults) at Coshocton, Hoytville clay loam (fine, illitic, mesic Mollic Epiaqualfs) at Hoytville, and Celina silt loam (fine, mixed, active, mesic Aquic Hapludalfs) at South Charleston in Ohio, and predicted corn yield from soil properties using principal component analysis (PCA). The study was conducted in 2005 on the ongoing experiments started in May 2004 under 0 (T0), 25 (T25), 50 (T50), 75 (T75), 100 (T100), and 200 (T200)% of stover corresponding to 0, 1.25, 2.50, 3.75, 5.00, and 10.00 Mg ha-1 of stover, respectively. Stover removal promoted early emergence and rapid seedling growth (P < 0.01). Early-emerging plants grew taller than late-emerging plants up to about 50 d, and then the heights reversed at Coshocton and were comparable at other two sites. Stover management affected corn yield only at the Coshocton site where average grain and stover yields in the T200, T100, T75, and T50 (10.8 and 10.3 Mg ha-1) were higher than those in the T0 and T25 treatments (8.5 and 6.5 Mg ha-1) (P < 0.01), showing that stover removal at rates as low as 50% (2.5 Mg ha-1) decreased crop yields. Soil properties explained 71% of the variability in grain yield and 33% of the variability in stover yield for the Coshocton site. Seventeen months after the start of the experiment, effects of stover management on corn yield and soil properties were site-specific.

  19. Quantitative characterization of the impact of pulp refining on enzymatic saccharification of the alkaline pretreated corn stover.

    Science.gov (United States)

    Xu, Huanfei; Li, Bin; Mu, Xindong; Yu, Guang; Liu, Chao; Zhang, Yuedong; Wang, Haisong

    2014-10-01

    In this work, corn stover was refined by a pulp refining instrument (PFI refiner) after NaOH pretreatment under varied conditions. The quantitative characterization of the influence of PFI refining on enzymatic hydrolysis was studied, and it was proved that the enhancement of enzymatic saccharification by PFI refining of the pretreated corn stover was largely due to the significant increment of porosity of substrates and the reduction of cellulose crystallinity. Furthermore, a linear relationship between beating degree and final total sugar yields was found, and a simple way to predict the final total sugar yields by easily testing the beating degree of PFI refined corn stover was established. Therefore, this paper provided the possibility and feasibility for easily monitoring the fermentable sugar production by the simple test of beating degree, and this will be of significant importance for the monitoring and controlling of industrial production in the future.

  20. Dry dilute acid pretreatment by co-currently feeding of corn stover feedstock and dilute acid solution without impregnation.

    Science.gov (United States)

    He, Yanqing; Zhang, Jian; Bao, Jie

    2014-04-01

    Impregnation of lignocellulose materials with dilute acid solution is a routine operation in conventional dilute acid pretreatment. The dry dilute acid pretreatment (DDAP) at high solids content up to 70% is naturally considered to require longer impregnation time. In this study, a co-currently feeding operation of corn stover and dilute sulfuric acid solution without any impregnation was tested for DDAP. The DDAP pretreated corn stover without impregnation is found to be essentially no difference in pretreatment efficiency compared to those with impregnation in the helically agitated reactor. The yield from cellulose to ethanol in SSF again shows no obvious difference between the DDAP pretreated corn stover with and without impregnation. This study suggests that impregnation in DDAP was not necessary under the helical agitation mixing. The results provided a useful way of cost reduction and process simplification in pretreatment.

  1. Changes in plant cell-wall structure of corn stover due to hot compressed water pretreatment and enhanced enzymatic hydrolysis.

    Science.gov (United States)

    Zhou, Wei; Yang, Maohua; Wang, Caixia; Liu, Jianfei; Xing, Jianmin

    2014-08-01

    Corn stover is a potential feedstock for biofuel production. This work investigated physical and chemical changes in plant cell-wall structure of corn stover due to hot compressed water (HCW) pretreatment at 170-190 °C in a tube reactor. Chemical composition analysis showed the soluble hemicellulose content increased with pretreatment temperature, whereas the hemicellulose content decreased from 29 to 7 % in pretreated solids. Scanning electron microscopy revealed the parenchyma-type second cell-wall structure of the plant was almost completely removed at 185 °C, and the sclerenchyma-type second cell wall was greatly damaged upon addition of 5 mmol/L ammonium sulfate during HCW pretreatment. These changes favored accessibility for enzymatic action. Enzyme saccharification of solids by optimized pretreatment with HCW at 185 °C resulted in an enzymatic hydrolysis yield of 87 %, an enhancement of 77 % compared to the yield from untreated corn stover.

  2. De-ashing treatment of corn stover improves the efficiencies of enzymatic hydrolysis and consequent ethanol fermentation.

    Science.gov (United States)

    He, Yanqing; Fang, Zhenhong; Zhang, Jian; Li, Xinliang; Bao, Jie

    2014-10-01

    In this study, corn stover with different ash content was pretreated using dry dilute acid pretreatment method at high solids loading of 67% (w/w). The results indicate that the hydrolysis yield of corn stover is increased from 43.30% to 70.99%, and ethanol yield is increased from 51.74% to 73.52% when ash is removed from 9.60% to 4.98%. The pH measurement of corn stover slurry indicates that the decrease of pretreatment efficiency is due to the neutralization of sulfuric acid by alkaline compounds in the ash. The elemental analysis reveals that the ash has the similar composition with the farmland soil. This study demonstrates the importance of ash removal from lignocellulose feedstock under high solids content pretreatment.

  3. Solid state anaerobic co-digestion of tomato residues with dairy manure and corn stover for biogas production.

    Science.gov (United States)

    Li, Yangyang; Li, Yu; Zhang, Difang; Li, Guoxue; Lu, Jiaxin; Li, Shuyan

    2016-10-01

    Solid-state anaerobic co-digestion of tomato residues with dairy manure and corn stover was conducted at 20% total solids under 35°C for 45days. Results showed digestion of mixed tomato residues with dairy manure and corn stover improved methane yields. The highest VS reduction (46.2%) and methane yield (415.4L/kg VSfeed) were achieved with the ternary mixtures of 33% corn stover, 54% dairy manure, and 13% tomato residues, lead to a 0.5-10.2-fold higher than that of individual feedstocks. Inhibition of volatile fatty acids (VFAs) to biogas production occurred when more than 40% tomato residues were added. The results indicated that ternary mixtures diluted the inhibitors that would otherwise cause inhibition in the digestion of tomato residues as a mono-feedstock.

  4. Flexible biorefinery for producing fermentation sugars, lignin and pulp from corn stover.

    Science.gov (United States)

    Kadam, Kiran L; Chin, Chim Y; Brown, Lawrence W

    2008-05-01

    A new biorefining process is presented that embodies green processing and sustainable development. In the spirit of a true biorefinery, the objective is to convert agricultural residues and other biomass feedstocks into value-added products such as fuel ethanol, dissolving pulp, and lignin for resin production. The continuous biomass fractionation process yields a liquid stream rich in hemicellulosic sugars, a lignin-rich liquid stream, and a solid cellulose stream. This paper generally discusses potential applications of the three streams and specifically provides results on the evaluation of the cellulose stream from corn stover as a source of fermentation sugars and specialty pulp. Enzymatic hydrolysis of this relatively pure cellulose stream requires significantly lower enzyme loadings because of minimal enzyme deactivation from nonspecific binding to lignin. A correlation was shown to exist between lignin removal efficiency and enzymatic digestibility. The cellulose produced was also demonstrated to be a suitable replacement for hardwood pulp, especially in the top ply of a linerboard. Also, the relatively pure nature of the cellulose renders it suitable as raw material for making dissolving pulp. This pulping approach has significantly smaller environmental footprint compared to the industry-standard kraft process because no sulfur- or chlorine-containing compounds are used. Although this option needs some minimal post-processing, it produces a higher value commodity than ethanol and, unlike ethanol, does not need extensive processing such as hydrolysis or fermentation. Potential use of low-molecular weight lignin as a raw material for wood adhesive production is discussed as well as its use as cement and feed binder. As a baseline application the hemicellulosic sugars captured in the hydrolyzate liquor can be used to produce ethanol, but potential utilization of xylose for xylitol fermentation is also feasible. Markets and values of these applications are

  5. Mold appearance and modeling on selected corn stover components during moisture sorption.

    Science.gov (United States)

    Igathinathane, C; Womac, A R; Pordesimo, L O; Sokhansanj, S

    2008-09-01

    Occurrence of mold was visually monitored for 26days on samples of major anatomical components of corn stover maintained at several storage temperatures (T) and water activities (a(w)). Glass desiccators with saturated salt solutions placed in temperature controlled chambers provided simulated storage conditions with temperatures ranging from 10 degrees C to 40 degrees C and water activities ranging from 0.11 to 0.98. Mold affected leaf, stalk skin, and stalk pith equally at water activity greater than 0.9. As expected, a combination of increased water activity greater than 0.9 and temperatures greater than 30 degrees C was conducive to mold growth. Based on material moisture content during the initial mold growth, it was postulated that among the corn stover components the stalk pith was the least resistant to mold growth followed by stalk skin and leaf for the studied range of temperature and water activity. Mold growth models fitted well with the observation. A linear mold-free days predictions using a three-parameter regression model (T, a(w), and T x a(w)) was superior (R(2)=0.99) to other models considered. The exponential spoilage model using two parameter T and a(w) also gave comparable performance (R(2)=0.95). Among the independent factors, T x a(w) product was the most significant (p=0.0069) followed by T (p=0.0114), and a(w) (p=0.3140) in explaining the experimental data. The developed models can be applied to predict the safe storage period of corn stover components exposed to various temperature and moisture environmental conditions.

  6. Techno-economic analysis of using corn stover to supply heat and power to a corn ethanol plant - Part 1: Cost of feedstock supply logistics

    Energy Technology Data Exchange (ETDEWEB)

    Sokhansanj, S.; Turhollow, A.F. [Environmental Sciences Division, Oak Ridge National Laboratory, PO Box 2008, Oak Ridge, TN 37831 (United States); Mani, S. [Biological and Agricultural Engineering, Driftmier Engineering Center, University of Georgia, Athens, GA 30602 (United States); Tagore, S. [Office of Biomass Program, US Department of Energy, Washington, DC 20585 (United States)

    2010-01-15

    Supply of corn stover to produce heat and power for a typical 170 dam{sup 3} dry mill ethanol plant is proposed. The corn ethanol plant requires 5.6 MW of electricity and 52.3 MW of process heat, which creates the annual stover demand of as much as 140 Gg. The corn stover supply system consists of collection, pre-processing, transportation and on-site fuel storage and preparation to produce heat and power for the ethanol plant. Economics of the entire supply system was conducted using the Integrated Biomass Supply Analysis and Logistics (IBSAL) simulation model. Corn stover was delivered in three formats (square bales, dry chops and pellets) to the combined heat and power plant. Delivered cost of biomass ready to be burned was calculated at 73 Mg{sup -1} for bales, 86 Mg{sup -1} for pellets and 84 Mg{sup -1} for field chopped biomass. Among the three formats of stover supply systems, delivered cost of pelleted biomass was the highest due to high pelleting cost. Bulk transport of biomass in the form of chops and pellets can provide a promising future biomass supply logistic system in the US, if the costs of pelleting and transport are minimized. (author)

  7. Techno-economic analysis of using corn stover to supply heat and power to a corn ethanol plant - Part 1: Cost of feedstock supply logistics

    Energy Technology Data Exchange (ETDEWEB)

    Sokhansanj, Shahabaddine [ORNL; Mani, Sudhagar [University of Georgia; Togore, Sam [U.S. Department of Energy; Turhollow Jr, Anthony F [ORNL

    2010-01-01

    Supply of corn stover to produce heat and power for a typical 170 dam3 dry mill ethanol plant is proposed. The corn ethanol plant requires 5.6 MW of electricity and 52.3 MW of process heat, which creates the annual stover demand of as much as 140 Gg. The corn stover supply system consists of collection, preprocessing, transportation and on-site fuel storage and preparation to produce heat and power for the ethanol plant. Economics of the entire supply system was conducted using the Integrated Biomass Supply Analysis and Logistics (IBSAL) simulation model. Corn stover was delivered in three formats (square bales, dry chops and pellets) to the combined heat and power plant. Delivered cost of biomass ready to be burned was calculated at 73 $ Mg-1 for bales, 86 $ Mg-1 for pellets and 84 $ Mg-1 for field chopped biomass. Among the three formats of stover supply systems, delivered cost of pelleted biomass was the highest due to high pelleting cost. Bulk transport of biomass in the form of chops and pellets can provide a promising future biomass supply logistic system in the US, if the costs of pelleting and transport are minimized.

  8. Influence of different SSF conditions on ethanol production from corn stover at high solids loadings

    DEFF Research Database (Denmark)

    Gladis, Arne; Bondesson, Pia-Maria; Galbe, Mats

    2015-01-01

    In this study, three different kinds of simultaneous saccharification and fermentation (SSF) of washed pretreated corn stover with water-insoluble solids (WIS) content of 20% were investigated to find which one resulted in highest ethanol yield at high-solids loadings. The different methods were...... batch SSF, prehydrolysis followed by batch SSF and fed-batch SSF. Batch-SSF resulted in an ethanol yield of 75-76% and an ethanol concentration of 53 g/L. Prehydrolysis prior to batch SSF did not improve the ethanol yield compared with batch SSF. Fedbatch SSF, on the other hand, increased the yield...

  9. The Impact of Enzyme Characteristics on Corn Stover Fiber Degradation and Acid Production During Ensiled Storage

    Science.gov (United States)

    Ren, Haiyu; Richard, Tom L.; Moore, Kenneth J.

    Ensilage can be used to store lignocellulosic biomass before industrial bioprocessing. This study investigated the impacts of seven commerical enzyme mixtures derived from Aspergillus niger, Trichoderma reesei, and T. longibrachiatum. Treatments included three size grades of corn stover, two enzyme levels (1.67 and 5 IU/g dry matter based on hemicellulase), and various ratios of cellulase to hemicellulase (C ∶ H). The highest C ∶ H ratio tested, 2.38, derived from T. reesei, resulted in the most effective fermentation, with lactic acid as the dominant product. Enzymatic activity during storage may complement industrial pretreatment; creating synergies that could reduce total bioconversion costs.

  10. RECYCLING OF CHEMICAL PULP FROM WHEAT STRAW AND CORN STOVER

    Directory of Open Access Journals (Sweden)

    James Barsness

    2007-11-01

    Full Text Available Handsheets produced from corn stalks and wheat straw soda AQ pulps were recycled in the lab. Pulping of corn stalks resulted in a low pulp yield, low bonding strength, and low recyclability. Conversely, wheat straw fiber had a better yield, very good tensile properties, and showed a considerably better response to recycling. The tensile index of wheat straw fibers retained 67% of its original value after four cycles. It could be shown that recycling caused only small changes in chemical compo-sition, but that the crystallinity index increased considerably. To be able to understand the behavior of wheat straw fiber as part of a commercial papermaking furnish, a paper containing 20% wheat straw fiber was produced on a 24 inch pilot paper machine and was recycled using a handsheet mold with white water return. Chemical analysis of the control (no wheat fiber and the wheat-containing paper demonstrated slightly higher xylan content for the wheat-containing material. Recyclability increased slightly with addition of wheat fibers to a commercial furnish.

  11. Outdoor Storage Characteristics of Single-Pass Large Square Corn Stover Bales in Iowa

    Directory of Open Access Journals (Sweden)

    Ajay Shah

    2011-10-01

    Full Text Available Year-round operation of biorefineries can be possible only if the continuous flow of cellulosic biomass is guaranteed. If corn (Zea mays stover is the primary cellulosic biomass, it is essential to recognize that this feedstock has a short annual harvest window (≤1–2 months and therefore cost effective storage techniques that preserve feedstock quality must be identified. This study evaluated two outdoor and one indoor storage strategies for corn stover bales in Iowa. High- and low-moisture stover bales were prepared in the fall of 2009, and stored either outdoors with two different types of cover (tarp and breathable film or within a building for 3 or 9 months. Dry matter loss (DML, changes in moisture and biomass compositions (fiber and ultimate analyses were determined. DML for bales stored outdoor with tarp and breathable film covers were in the ranges of 5–11 and 14–17%, respectively. More than half of the total DML occurred early during the storage. There were measurable differences in carbon, hydrogen, nitrogen, sulfur, oxygen, cellulose, hemi-cellulose and acid detergent lignin for the different storage treatments, but the changes were small and within a narrow range. For the bale storage treatments investigated, cellulose content increased by as much as 4%s from an initial level of ~41%, hemicellulose content changed by −2 to 1% from ~34%, and acid detergent lignin contents increased by as much as 3% from an initial value of ~5%. Tarp covered bales stored the best in this study, but other methods, such as tube-wrapping, and economics need further investigation.

  12. Reducing agitation energy-consumption by improving rheological properties of corn stover substrate in anaerobic digestion.

    Science.gov (United States)

    Tian, Libin; Shen, Fei; Yuan, Hairong; Zou, Dexun; Liu, Yanping; Zhu, Baoning; Li, Xiujin

    2014-09-01

    Rheological properties of corn stover substrate were investigated to explore agitation energy reduction potential for different total solid (TS) in anaerobic digestion. The effects of particle size and temperature on rheological properties and corresponding energy reduction were studied. The results indicated that corn stover slurry exhibited pseudo-plastic flow behavior at TS of 4.23-7.32%, and was well described by Power-law model. At TS of 4.23%, rheological properties were not obviously affected by particle size and temperature. However, when TS was increased to 7.32%, there was 10.37% shear stress reduction by size-reduction from 20 to 80-mesh, and 11.73% shear stress reduction by temperature-increase from 25 to 55 °C. PTS was advanced as variations of power consumption by TS-increase from 4.23% to 7.32%. There was 9.2% PTS-reduction by size-reduction from 20 to 80-mesh at 35 °C. Moreover, PTS-reduction of 10.3%/10 °C was achieved at 20-mesh compared with 9.0%/10 °C at 80-mesh.

  13. Optimization of enzyme complexes for efficient hydrolysis of corn stover to produce glucose.

    Science.gov (United States)

    Yu, Xiaoxiao; Liu, Yan; Meng, Jiatong; Cheng, Qiyue; Zhang, Zaixiao; Cui, Yuxiao; Liu, Jiajing; Teng, Lirong; Lu, Jiahui; Meng, Qingfan; Ren, Xiaodong

    2015-05-01

    Hydrolysis of cellulose to glucose is the critical step for transferring the lignocellulose to the industrial chemicals. For improving the conversion rate of cellulose of corn stover to glucose, the cocktail of celllulase with other auxiliary enzymes and chemicals was studied in this work. Single factor tests and Response Surface Methodology (RSM) were applied to optimize the enzyme mixture, targeting maximum glucose release from corn stover. The increasing rate of glucan-to-glucose conversion got the higher levels while the cellulase was added 1.7μl tween-80/g cellulose, 300μg β-glucosidase/g cellulose, 400μg pectinase/g cellulose and 0.75mg/ml sodium thiosulphate separately in single factor tests. To improve the glucan conversion, the β-glucosidase, pectinase and sodium thiosulphate were selected for next step optimization with RSM. It is showed that the maximum increasing yield was 45.8% at 377μg/g cellulose Novozyme 188, 171μg/g cellulose pectinase and 1mg/ml sodium thiosulphate.

  14. Fungal pretreatment by Phanerochaete chrysosporium for enhancement of biogas production from corn stover silage.

    Science.gov (United States)

    Liu, Shan; Li, Xin; Wu, Shubiao; He, Jing; Pang, Changle; Deng, Yu; Dong, Renjie

    2014-11-01

    Corn stover silage (CSS) was pretreated by Phanerochaete chrysosporium in solid-state fermentation (SSF), to enhance methane production via subsequent anaerobic digestion (AD). Effects of washing of corn stover silage (WCSS) on the lignocellulosic biodegradability in the fungal pretreatment step and on methane production in the AD step were investigated with comparison to the CSS. It was found that P. chrysosporium had the degradation of cellulose, hemicellulose, and lignin of CSS up to 19.9, 32.4, and 22.6 %, respectively. Consequently, CSS pretreated by 25 days achieved the highest methane yield of 265.1 mL/g volatile solid (VS), which was 23.0 % higher than the untreated CSS. However, the degradation of cellulose, hemicellulose, and lignin in WCSS after 30 days of SSF increased to 45.9, 48.4, and 39.0 %, respectively. Surface morphology and Fourier-transform infrared spectroscopy analyses also demonstrated that the WCSS improved degradation of cell wall components during SSF. Correspondingly, the pretreatment of WCSS improved methane production by 19.6 to 32.6 %, as compared with untreated CSS. Hence, washing and reducing organic acids (such as lactic acid, acetic acid, propionic acid, and butyric acid) present in CSS has been proven to further improve biodegradability in SSF and methane production in the AD step.

  15. Lipid accumulation by pelletized culture of Mucor circinelloides on corn stover hydrolysate.

    Science.gov (United States)

    Reis, Cristiano E R; Zhang, Jianguo; Hu, Bo

    2014-09-01

    Microbial oil accumulated by fungal cells is a potential feedstock for biodiesel production, and lignocellulosic materials can serve as the carbon source to support the fungal growth. The dilute acid pretreatment of corn stover can effectively break down its lignin structure, and this process generates a hydrolysate containing mostly xylose at very dilute concentration and numerous by-products that may significantly inhibit the cell growth. This study utilized corn stover hydrolysate as the culture media for the growth of Mucor circinelloides. The results showed that Mucor cells formed pellets during the cell growth, which facilitates the cell harvest from dilute solution. The results also showed that the inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF), and acetic acid could be avoided if their concentration was low. In fact, all these by-products may be assimilated as carbon sources for the fungal growth. The results proved the feasibility to reuse the cultural broth water for acid pretreatment and then use for subsequent cell cultivation. The results will have a direct impact on the overall water usage of the process.

  16. Corn stover harvest increases herbicide movement to subsurface drains: RZWQM simulations

    Science.gov (United States)

    Shipitalo, Martin J.; Malone, Robert W.; Ma, Liwang; Nolan, Bernard T.; Kanwar, Rameshwar S.; Shaner, Dale L.; Pederson, Carl H.

    2016-01-01

    BACKGROUND Crop residue removal for bioenergy production can alter soil hydrologic properties and the movement of agrochemicals to subsurface drains. The Root Zone Water Quality Model (RZWQM), previously calibrated using measured flow and atrazine concentrations in drainage from a 0.4 ha chisel-tilled plot, was used to investigate effects of 50 and 100% corn (Zea mays L.) stover harvest and the accompanying reductions in soil crust hydraulic conductivity and total macroporosity on transport of atrazine, metolachlor, and metolachlor oxanilic acid (OXA). RESULTS The model accurately simulated field-measured metolachlor transport in drainage. A 3-yr simulation indicated that 50% residue removal decreased subsurface drainage by 31% and increased atrazine and metolachlor transport in drainage 4 to 5-fold when surface crust conductivity and macroporosity were reduced by 25%. Based on its measured sorption coefficient, ~ 2-fold reductions in OXA losses were simulated with residue removal. CONCLUSION RZWQM indicated that if corn stover harvest reduces crust conductivity and soil macroporosity, losses of atrazine and metolachlor in subsurface drainage will increase due to reduced sorption related to more water moving through fewer macropores. Losses of the metolachlor degradation product OXA will decrease due to the more rapid movement of the parent compound into the soil.

  17. Acetone-butanol-ethanol production from corn stover pretreated by alkaline twin-screw extrusion pretreatment.

    Science.gov (United States)

    Zhang, Yuedong; Hou, Tongang; Li, Bin; Liu, Chao; Mu, Xindong; Wang, Haisong

    2014-05-01

    In this study, the alkaline twin-screw extrusion pretreated corn stover was subjected to enzymatic hydrolysis after washing. The impact of solid loading and enzyme dose on enzymatic hydrolysis was investigated. It was found that 68.2 g/L of total fermentable sugar could be obtained after enzymatic hydrolysis with the solid loading of 10 %, while the highest sugar recovery of 91.07 % was achieved when the solid loading was 2 % with the cellulase dose of 24 FPU/g substrate. Subsequently, the hydrolyzate was fermented by Clostridium acetobutylicum ATCC 824. The acetone-butanol-ethanol (ABE) production of the hydrolyzate was compared with the glucose, xylose and simulated hydrolyzate medium which have the same reducing sugar concentration. It was shown that 7.1 g/L butanol and 11.2 g/L ABE could be produced after 72 h fermentation for the hydrolyzate obtained from enzymatic hydrolysis with 6 % solid loading. This is comparable to the glucose and simulated hydrozate medium, and the overall ABE yield could reach 0.112 g/g raw corn stover.

  18. Acetone-butanol-ethanol fermentation of corn stover by Clostridium species: present status and future perspectives.

    Science.gov (United States)

    Li, Jianzheng; Baral, Nawa Raj; Jha, Ajay Kumar

    2014-04-01

    Sustainable vehicle fuel is indispensable in future due to worldwide depletion of fossil fuel reserve, oil price fluctuation and environmental degradation. Microbial production of butanol from renewable biomass could be one of the possible options. Renewable biomass such as corn stover has no food deficiency issues and is also cheaper in most of the agricultural based countries. Thus it can effectively solve the existing issue of substrate cost. In the last 30 years, a few of Clostridium strains have been successfully implemented for biobutanol fermentation. However, the commercial production is hindered due to their poor tolerance to butanol and inhibitors. Metabolic engineering of Clostridia strains is essential to solve above problems and ultimately enhance the solvent production. An effective and efficient pretreatment of raw material as well as optimization of fermentation condition could be another option. Furthermore, biological approaches may be useful to optimize both the host and pathways to maximize butanol production. In this context, this paper reviews the existing Clostridium strains and their ability to produce butanol particularly from corn stover. This study also highlights possible fermentation pathways and biological approaches that may be useful to optimize fermentation pathways. Moreover, challenges and future perspectives are also discussed.

  19. Comparison of different ionic liquids pretreatment for corn stover enzymatic saccharification.

    Science.gov (United States)

    Mood, Sohrab Haghighi; Golfeshan, Amir Hossein; Tabatabaei, Meisam; Abbasalizadeh, Saeed; Ardjmand, Mehdi; Jouzani, Gholamreza Salehi

    2014-01-01

    Recently, application of ionic liquids (ILs) has received much attention due to their special solvency properties as a promising method of pretreatment for lignocellulosic biomass. Easy recovery of ionic liquids, chemical stability, temperature stability, nonflammability, low vapor pressure, and wide liquidus range are among those unique properties. These solvents are also known as green solvents due to their low vapor pressure. The present study was set to compare the effect of five different ILs, namely, 1-ethyl-3-methylimidazolium acetate ([EMIM][Ac]), 1-butyl-3-methylimidazolium chloride ([BMIM][Cl]), 1-ethyl-3-methyl imidazolium diethyl phosphate ([EMIM][DEP]), 1-allyl-3-methylimidazolium chloride ([AMIM][Cl]), and 1-ethyl-3-methylimidazolium-hydrogen sulfate ([EMIM][HSO₄]), on corn stover in a bioethanol production process. The performance of ILs was evaluated based on the change observed in chemical structure, crystallinity index, cellulose digestibility, and glucose release. Overall, [EMIM][Ac]-pretreated corn stover led to significantly higher saccharification, with cellulose digestibility reaching 69% after 72 hr, whereas digestibility of untreated barley straw was measured at only 21%.

  20. Comparison of alkaline- and fungi-assisted wet-storage of corn stover.

    Science.gov (United States)

    Cui, Zhifang; Shi, Jian; Wan, Caixia; Li, Yebo

    2012-04-01

    Storage of lignocellulosic biomass is critical for a year-round supply of feedstock for a biorefinery. Compared with dry storage, wet storage is a promising alternative technology, providing several advantages including reduced dry matter loss and fire risk and improved feedstock digestibility after storage. This study investigated the concurrent pretreatment and wet-storage of corn stover with the assistance of NaOH or a lignin-degrading fungus, Ceriporiopsis subvermispora, during a 90-d period. Compared with ensilage, adding NaOH or inoculation with C. subvermispora significantly enhanced the enzymatic degradability of corn stover by 2-3-fold after 90-d wet storage. Lignin and xylan removal during NaOH pretreatment and wet-storage were influenced by NaOH loading and moisture. NaOH pretreatment retarded the production of organic acids during storage and the acetate release correlated with lignin and xylan removal. Further study is needed to reduce cellulose degradation during the late stage of fungal treatment. Copyright © 2012 Elsevier Ltd. All rights reserved.

  1. Enhancing cellulose accessibility of corn stover by deep eutectic solvent pretreatment for butanol fermentation.

    Science.gov (United States)

    Xu, Guo-Chao; Ding, Ji-Cai; Han, Rui-Zhi; Dong, Jin-Jun; Ni, Ye

    2016-03-01

    In this study, an effective corn stover (CS) pretreatment method was developed for biobutanol fermentation. Deep eutectic solvents (DESs), consisted of quaternary ammonium salts and hydrogen donors, display similar properties to room temperature ionic liquid. Seven DESs with different hydrogen donors were facilely synthesized. Choline chloride:formic acid (ChCl:formic acid), an acidic DES, displayed excellent performance in the pretreatment of corn stover by removal of hemicellulose and lignin as confirmed by SEM, FTIR and XRD analysis. After optimization, glucose released from pretreated CS reached 17.0 g L(-1) and yield of 99%. The CS hydrolysate was successfully utilized in butanol fermentation by Clostridium saccharobutylicum DSM 13864, achieving butanol titer of 5.63 g L(-1) with a yield of 0.17 g g(-1) total sugar and productivity of 0.12 g L(-1)h(-1). This study demonstrates DES could be used as a promising and biocompatible pretreatment method for the conversion of lignocellulosic biomass into biofuel. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Sequential dilute acid and alkali pretreatment of corn stover: sugar recovery efficiency and structural characterization.

    Science.gov (United States)

    Lee, Jae Won; Kim, Ji Young; Jang, Hyun Min; Lee, Min Woo; Park, Jong Moon

    2015-04-01

    The objectives of this study were to explore the feasibility of applying sequential dilute acid and alkali pretreatment into the hydrolysis of corn stover and to elucidate the effects of structural changes in the biomass on its enzymatic digestibility. H2SO4 used in the first step selectively hydrolyzed 74.6-77.3% of xylan and NaOH used in the second step removed 85.9-89.4% of lignin, from the raw corn stover. Compared to single dilute acid pretreatment, the proposed combined pretreatment minimized the generation of byproducts such as acetic acid, furfural and hydroxymethylfurfural in the hydrolysates, and enhanced the enzymatic hydrolysis of the solid residue. The changes in the structural features (porosity, morphology, and crystallinity) of the solid residue were strongly correlated with the enhancement of enzymatic digestibility. The overall glucose and xylose yields finally obtained after enzymatic hydrolysis reached 89.1-97.9% and 71.0-75.9%, respectively. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. Acid hydrolysis of corn stover using hydrochloric acid: Kinetic modeling and statistical optimization

    Directory of Open Access Journals (Sweden)

    Sun Yong

    2014-01-01

    Full Text Available The hydrolysis of corn stover using hydrochloric acid was studied. The kinetic parameters of the mathematical models for predicting the yields of xylose, glucose, furfural and acetic acid were obtained, and the corresponding xylose generation activation energy of 100 kJ/mol was determined. The characterization of corn stover using with different techniques during hydrolysis indicated an effective removal of xylan and the slightly alteration on the structures of cellulose and lignin. A 23five levels Central Composite Design (CCD was used to develop a statistical model for the optimization of process variables including acid concentration, pretreatment temperature and time. The optimum conditions determined by this model were found to be 108ºC for 80 minutes with acid concentration of 5.8%. Under these conditions, the maximised results are the following: xylose 19.93 g/L, glucose 1.2 g/L, furfural 1.5 g/L, acetic acid 1.3 g/L. The validation of the model indicates a good agreement between the experimental results and the predicted values.

  4. Characterization of Lignins Isolated from Alkali Treated Prehydrolysate of Corn Stover

    Institute of Scientific and Technical Information of China (English)

    LEI Mingliu; ZHANG Hongman; ZHENG Hongbo; LI Yuanyuan; HUANG He; XU Rong

    2013-01-01

    Lignins were isolated and purified from alkali treated prehydrolysate of corn stover.The paper presents the structural features of lignins in a series purification processes.Fourier transform infrared spectroscopy,ultraviolet-vis spectroscopy and proton nuclear magnetic resonance spectroscopy were used to analyze the chemical structure.Thermogravimetric analysis was applied to follow the thermal degradation,and wet chemical method was used to determine the sugar content.The results showed that the crude lignin from the prehydrolysate of corn stover was a heterogeneous material of syringyl,guaiacyl and p-hydroxyphenyl units,containing associated polysaccharides,lipids,and melted salts.Some of the crude lignin was chemically linked to hemicelluloses (mainly xylan).The lipids in crude lignin were probably composed of saturated and/or unsaturated long carbon chains,fatty acids,triterpenols,waxes,and derivatives of aromatic.The sugar content of purified lignin was less than 2.11%,mainly composed of guaiacyl units.DTGmax of purified lignin was 359 ℃.The majority of the hydroxyl groups were phenolic hydroxyl groups.The main type of linkages in purified lignin was β-O-4.Other types of linkages includedβ-5,β-β and α-O-4.

  5. Sweet sorghum bagasse and corn stover serving as substrates for producing sophorolipids

    Energy Technology Data Exchange (ETDEWEB)

    Samad, Abdul; Zhang, Ji; Chen, Da; Chen, Xiaowen; Tucker, Melvin; Liang, Yanna

    2016-12-28

    To make the process of producing sophorolipids by Candida bombicola truly sustainable, we investigated production of these biosurfactants on biomass hydrolysates. This study revealed: (1) yield of sophorolipds on bagasse hydrolysate decreased from 0.56 to 0.54 and to 0.37 g/g carbon source when yellow grease was dosed at 10, 40 and 60 g/L, respectively. In the same order, concentration of sophorolipids was 35.9, 41.9, and 39.3 g/L; (2) under similar conditions, sophorolipid yield was 0.12, 0.05 and 0.04 g/g carbon source when corn stover hydrolysate was mixed with soybean oil at 10, 20 and 40 g/L. Sophorolipid concentration was 11.6, 4.9, and 3.9 g/L for the three oil doses from low to high; and (3) when corn stover hydrolysate and yellow grease served as the substrates for cultivating the yeast in a fermentor, sophorolipid concentration reached 52.1 g/L. Upon further optimization, sophorolipids production from ligocellulose will be indeed sustainable.

  6. Influence of physico-chemical changes on enzymatic digestibility of ionic liquid and AFEX pretreated corn stover.

    Science.gov (United States)

    Li, Chenlin; Cheng, Gang; Balan, Venkatesh; Kent, Michael S; Ong, Markus; Chundawat, Shishir P S; Sousa, Leonardo daCosta; Melnichenko, Yuri B; Dale, Bruce E; Simmons, Blake A; Singh, Seema

    2011-07-01

    Ionic liquid (IL) and ammonia fiber expansion (AFEX) pretreatments were studied to develop the first direct side-by-side comparative assessment on their respective impacts on biomass structure, composition, process mass balance, and enzymatic saccharification efficiency. AFEX pretreatment completely preserves plant carbohydrates, whereas IL pretreatment extracts 76% of hemicellulose. In contrast to AFEX, the native crystal structure of the recovered corn stover from IL pretreatment was significantly disrupted. For both techniques, more than 70% of the theoretical sugar yield was attained after 48 h of hydrolysis using commercial enzyme cocktails. IL pretreatment requires less enzyme loading and a shorter hydrolysis time to reach 90% yields. Hemicellulase addition led to significant improvements in the yields of glucose and xylose for AFEX pretreated corn stover, but not for IL pretreated stover. These results provide new insights into the mechanisms of IL and AFEX pretreatment, as well as the advantages and disadvantages of each. Published by Elsevier Ltd.

  7. Influence of extruder temperature and screw speed on pretreatment of corn stover while varying enzymes and their ratios.

    Science.gov (United States)

    Karunanithy, Chinnadurai; Muthukumarappan, Kasiviswanathan

    2010-09-01

    Pretreatment is being the first and most expensive step, it has pervasive impacts on all other steps in overall conversion process. There are several pretreatment methods using physical, chemical, and biological principles which are under various stages of investigation. Extrusion can be used as one of the physical pretreatment methods towards biofuel production. The objective of this study was to evaluate the effect of barrel temperature and screw speed on sugar recovery from corn stover, to select a suitable enzyme combination and its ratio. Corn stover was pretreated in a single screw extruder with five screw speeds (25, 50, 75, 100, and 125 rpm) and five barrel temperatures (25, 50, 75, 100, and 125 degrees C). In order to select a suitable enzyme combination and ratio, different levels of cellulase and beta-glucosidase, multienzyme complex and beta-glucosidase were used during saccharification of pretreated corn stover. From the statistical analysis, it was found that screw speed and temperature had a significant effect on sugar recovery from corn stover. Higher glucose, xylose, and combined sugar recovery of 75, 49, and 61%, respectively, were recorded at 75 rpm and 125 degrees C. This pretreatment condition resulted in 2.0, 1.7, and 2.0 times higher than the control sample using 1:4 cellulase and beta-glucosidase combination.

  8. Response surface optimization of corn stover pretreatment using dilute phosphoric acid for enzymatic hydrolysis and ethanol production.

    Science.gov (United States)

    Avci, Ayse; Saha, Badal C; Dien, Bruce S; Kennedy, Gregory J; Cotta, Michael A

    2013-02-01

    Dilute H(3)PO(4) (0.0-2.0%, v/v) was used to pretreat corn stover (10%, w/w) for conversion to ethanol. Pretreatment conditions were optimized for temperature, acid loading, and time using central composite design. Optimal pretreatment conditions were chosen to promote sugar yields following enzymatic digestion while minimizing formation of furans, which are potent inhibitors of fermentation. The maximum glucose yield (85%) was obtained after enzymatic hydrolysis of corn stover pretreated with 0.5% (v/v) acid at 180°C for 15min while highest yield for xylose (91.4%) was observed from corn stover pretreated with 1% (v/v) acid at 160°C for 10min. About 26.4±0.1g ethanol was produced per L by recombinant Escherichia coli strain FBR5 from 55.1±1.0g sugars generated from enzymatically hydrolyzed corn stover (10%, w/w) pretreated under a balanced optimized condition (161.81°C, 0.78% acid, 9.78min) where only 0.4±0.0g furfural and 0.1±0.0 hydroxylmethyl furfural were produced.

  9. Assessment of Potential Capacity Increases at Combined Heat and Power Facilities Based on Available Corn Stover and Forest Logging Residues

    Directory of Open Access Journals (Sweden)

    Donald L. Grebner

    2013-08-01

    Full Text Available Combined Heat and Power (CHP production using renewable energy sources is gaining importance because of its flexibility and high-energy efficiency. Biomass materials, such as corn stover and forestry residues, are potential sources for renewable energy for CHP production. In Mississippi, approximately 4.0 MT dry tons of woody biomass is available annually for energy production. In this study, we collected and analyzed 10 years of corn stover data (2001–2010 and three years of forest logging residue data (1995, 1999, and 2002 in each county in Mississippi to determine the potential of these feed stocks for sustainable CHP energy production. We identified six counties, namely Amite, Copiah, Clarke, Wayne, Wilkinson and Rankin, that have forest logging residue feedstocks to sustain a CHP facility with a range of capacity between 8.0 and 9.8 MW. Using corn stover alone, Yazoo and Washington counties can produce 13.4 MW and 13.5 MW of energy, respectively. Considering both feedstocks and based on a conservative amount of 30% available forest logging residue and 33% corn stover, we found that 20 counties have adequate supply for a CHP facility with a capacity of 8.3 MW to 19.6 MW.

  10. Bioconversion of barley straw and corn stover to butanol (a biofuel) in integrated fermentation and simultaneous product recovery bioreactors

    Science.gov (United States)

    In these studies concentrated sugar solutions of barley straw and corn stover hydrolysates were fermented with simultaneous product recovery and compared with the performance of a control glucose batch fermentation process. The control glucose batch fermentation resulted in the production of 23.25 g...

  11. Biological pretreatment of corn stover with Phlebia brevispora NRRL-13108 for enhanced enzymatic hydrolysis and efficient ethanol production

    Science.gov (United States)

    Biological pretreatment of lignocellulosic biomass by white-rot fungus can represent a low-cost and eco-friendly alternative to harsh physical, chemical, or physico-chemical pretreatment methods to facilitate enzymatic hydrolysis. In this work, solid state cultivation of corn stover with Phlebia bre...

  12. Response surface optimization of corn stover pretreatment using dilute phosphoric acid for enzymatic hydrolysis and ethanol production

    Science.gov (United States)

    Dilute H3PO4 (0.0 - 2.0%, v/v) was used to pretreat corn stover (10%, w/w) for conversion to ethanol. Pretreatment conditions were optimized for temperature, acid loading, and time using a central composite design. Optimal pretreatment conditions were chosen to promote sugar yields following enzym...

  13. Direct measures of mechanical energy for knife mill size reduction of switchgrass, wheat straw, and corn stover.

    Science.gov (United States)

    Bitra, Venkata S P; Womac, Alvin R; Igathinathane, C; Miu, Petre I; Yang, Yuechuan T; Smith, David R; Chevanan, Nehru; Sokhansanj, Shahab

    2009-12-01

    Lengthy straw/stalk of biomass may not be directly fed into grinders such as hammer mills and disc refiners. Hence, biomass needs to be preprocessed using coarse grinders like a knife mill to allow for efficient feeding in refiner mills without bridging and choking. Size reduction mechanical energy was directly measured for switchgrass (Panicum virgatum L.), wheat straw (Triticum aestivum L.), and corn stover (Zea mays L.) in an instrumented knife mill. Direct power inputs were determined for different knife mill screen openings from 12.7 to 50.8 mm, rotor speeds between 250 and 500 rpm, and mass feed rates from 1 to 11 kg/min. Overall accuracy of power measurement was calculated to be +/-0.003 kW. Total specific energy (kWh/Mg) was defined as size reduction energy to operate mill with biomass. Effective specific energy was defined as the energy that can be assumed to reach the biomass. The difference is parasitic or no-load energy of mill. Total specific energy for switchgrass, wheat straw, and corn stover chopping increased with knife mill speed, whereas, effective specific energy decreased marginally for switchgrass and increased for wheat straw and corn stover. Total and effective specific energy decreased with an increase in screen size for all the crops studied. Total specific energy decreased with increase in mass feed rate, but effective specific energy increased for switchgrass and wheat straw, and decreased for corn stover at increased feed rate. For knife mill screen size of 25.4 mm and optimum speed of 250 rpm, optimum feed rates were 7.6, 5.8, and 4.5 kg/min for switchgrass, wheat straw, and corn stover, respectively, and the corresponding total specific energies were 7.57, 10.53, and 8.87 kWh/Mg and effective specific energies were 1.27, 1.50, and 0.24 kWh/Mg for switchgrass, wheat straw, and corn stover, respectively. Energy utilization ratios were calculated as 16.8%, 14.3%, and 2.8% for switchgrass, wheat straw, and corn stover, respectively. These

  14. Cellulose of Corn Stover Pretreated with Zinc Chloride%氯化锌预处理玉米秸秆纤维素

    Institute of Scientific and Technical Information of China (English)

    曾国明; 王远亮; 宁欣强; 张茂兰; 林福春

    2011-01-01

    The production of biological and chemical combination products and the generation of biomass energy with stovers as raw materials have become a global strategy for sustainable development. The choice of proper pretreatment methods is the key to improving the overall utilization level of stovers. In this study, corn stovers were pretreated by adopting the newly-developed technique of steam explosion to separate the components first. Then, zinc chloride solution was used to destruct the crystallinity of cellulose. Based on the single factor experiments, the effects of zinc chloride mass fraction, pretreatment time and temperature on the pretreatment were investigated by response surface methodology. A mathematical model was established and analyzed to describe the relationships between the studied factors and the response of the cellulose solubility of corn stover. The structures of untreated/treated corn stalk were detected by means of scanning electron microscope(SEM) and X-ray diffraction( XRD). The optimum pretreatment parameters were as follows;zinc chloride mass fraction of 87% , pretreatment time of 49 min and pretreatment temperature of 139℃. Under the optimum conditions, the cellulose solubility of com stover of 1 g was up to 0. 762 g.%采用新近发展的蒸汽爆破技术对玉米秸秆进行组分结合相分离,再用氯化锌溶液对汽爆后的物料进行纤维素结晶相破坏的预处理方法,运用单因素实验和响应面法获取处理过程中的多因素组合的优化,包括氯化锌质量分数、预处理时间、预处理温度对玉米秸秆纤维素预处理效果的影响,建立并分析了各因素与处理后玉米秸秆纤维素溶解度的数学模型,处理后的物料经X射线衍射(XRD)和扫描电镜(SEM)分析表明,纤维素致密结构被破坏.最佳预处理工艺条件为:氯化锌质量分数87%、预处理温度139℃、预处理时间49 min,在该条件预处理后1g玉米秸秆纤维素溶解度最高达0.762 g.

  15. Pretreatment combining ultrasound and sodium percarbonate under mild conditions for efficient degradation of corn stover.

    Science.gov (United States)

    Nakashima, Kazunori; Ebi, Yuuki; Kubo, Masaki; Shibasaki-Kitakawa, Naomi; Yonemoto, Toshikuni

    2016-03-01

    Ultrasound (US) can be used to disrupt microcrystalline cellulose to give nanofibers via ultrasonic cavitation. Sodium percarbonate (SP), consisting of sodium carbonate and hydrogen peroxide, generates highly reactive radicals, which cause oxidative delignification. Here, we describe a novel pretreatment technique using a combination of US and SP (US-SP) for the efficient saccharification of cellulose and hemicellulose in lignocellulosic corn stover. Although US-SP pretreatment was conducted under mild condition (i.e., at room temperature and atmospheric pressure), the pretreatment greatly increased lignin removal and cellulose digestibility. We also determined the optimum US-SP treatment conditions, such as ultrasonic power output, pretreatment time, pretreatment temperature, and SP concentration for an efficient cellulose saccharification. Moreover, xylose could be effectively recovered from US-SP pretreated biomass without the formation of microbial inhibitor furfural.

  16. Modelling and Statistical Optimization of Dilute Acid Hydrolysis of Corn Stover Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Andrew Nosakhare Amenaghawon

    2014-07-01

    Full Text Available Response surface methodology (RSM was employed for the analysis of the simultaneous effect of acid concentration, pretreatment time and temperature on the total reducing sugar concentration obtained during acid hydrolysis of corn stover. A three-variable, three-level Box-Behnken design (BBD was used to develop a statistical model for the optimization of the process variables. The optimal hydrolysis conditions that resulted in the maximum total reducing sugar concentration were acid concentration; 1.72 % (w/w, temperature; 169.260C and pretreatment time; 48.73 minutes. Under these conditions, the total reducing sugar concentration was obtained to be 23.41g/L. Validation of the model indicated no difference between predicted and observed values.

  17. Spatial structure characteristic analysis of corn stover during alkali and biological co-pretreatment using XRD.

    Science.gov (United States)

    Tianxue, Yang; Li, Yun; Haobo, Hou; Beidou, Xi; Liansheng, He; Xiaowei, Wang; Caihong, Huang; Kun, Wu; Ying, Zhao; Bin, Chen

    2014-07-01

    Dynamic variation in the spatial structure of corn stover during alkali and biological co-pretreatment was investigated by X-ray diffraction. The result for crystallinity and microcrystalline size of cellulose showed periodic changes during the pretreatment process. The dominant destruction periods of crystalline areas were mainly located at 3-5d and 7-17d, and prevailing destroyed amorphous areas mainly occurred at 0-2d and 5-7d. On day 7, the relative crystallinity and microcrystalline size reached 52.81% and 8.56 nm, respectively, which were the maximum and minimum values during the whole co-pretreatment. The results indicated that spatial structure change was not uniform with pretreatment time, and this was contributed to explore the vital time point of destruction during the alkali-biological pretreatment.

  18. Enhancement of xylose utilization from corn stover by a recombinant Escherichia coli strain for ethanol production.

    Science.gov (United States)

    Saha, Badal C; Qureshi, Nasib; Kennedy, Gregory J; Cotta, Michael A

    2015-08-01

    Effects of substrate-selective inoculum prepared by growing on glucose, xylose, arabinose, GXA (glucose, xylose, arabinose, 1:1:1) and corn stover hydrolyzate (dilute acid pretreated and enzymatically hydrolyzed, CSH) on ethanol production from CSH by a mixed sugar utilizing recombinant Escherichia coli (strain FBR5) were investigated. The initial ethanol productivity was faster for the seed grown on xylose followed by GXA, CSH, glucose and arabinose. Arabinose grown seed took the longest time to complete the fermentation. Delayed saccharifying enzyme addition in simultaneous saccharification and fermentation of dilute acid pretreated CS by the recombinant E. coli strain FBR5 allowed the fermentation to finish in a shorter time than adding the enzyme simultaneously with xylose grown inoculum. Use of substrate selective inoculum and fermenting pentose sugars first under glucose limited condition helped to alleviate the catabolite repression of the recombinant bacterium on ethanol production from lignocellulosic hydrolyzate.

  19. Comparison of different pretreatments for the production of bioethanol and biomethane from corn stover and switchgrass.

    Science.gov (United States)

    Papa, G; Rodriguez, S; George, A; Schievano, A; Orzi, V; Sale, K L; Singh, S; Adani, F; Simmons, B A

    2015-05-01

    In this study the efficiency of mild ionic liquid (IL) pretreatment and pressurized hot water (PHW) is evaluated and compared in terms of bioethanol and biomethane yields, with corn stover (CS) and switchgrass (SG) as model bioenergy crops. Both feedstocks pretreated with the IL 1-ethyl-3-methylimidazolium acetate [C2C1Im][OAc] at 100°C for 3h exhibited lower glucose yield that those treated with harsher pretreatment conditions previously used. Compared to PHW, IL pretreatment demonstrated higher bioethanol yields; moreover IL pretreatment enhanced biomethane production. Taking into consideration both bioethanol and biomethane productions, results indicated that when using IL pretreatment, the total energy produced per kg of total solids was higher compared to untreated biomasses. Specifically energy produced from CS and SG was +18.6% and +34.5% respectively, as compared to those obtained by hot water treatment, i.e. +2.3% and +23.4% for CS and SG, respectively.

  20. MODELLING AND OPTIMISATION OF DILUTE ACID HYDROLYSIS OF CORN STOVER USING BOX-BEHNKEN DESIGN

    Directory of Open Access Journals (Sweden)

    AMENAGHAWON NOSAKHARE ANDREW

    2014-08-01

    Full Text Available Response surface methodology (RSM was employed for the analysis of the simultaneous effect of acid concentration, hydrolysis time and temperature on the total reducing sugar concentration obtained during acid hydrolysis of corn stover. A three-variable, three-level Box-Behnken design (BBD was used to develop a statistical model for the optimisation of the process variables. The optimal hydrolysis conditions that resulted in the maximum total reducing sugar concentration were acid concentration; 1.72% (w/w, temperature; 169.260C and pretreatment time; 48.73 minutes. Under these conditions, the total reducing sugar concentration was obtained to be 23.41g/L. Validation of the model indicated no difference between predicted and observed values.

  1. Pretreatment of corn stover for sugar production using dilute hydrochloric acid followed by lime.

    Science.gov (United States)

    Zu, Shuai; Li, Wen-zhi; Zhang, Mingjian; Li, Zihong; Wang, Ziyu; Jameel, Hasan; Chang, Hou-min

    2014-01-01

    In this study, a two stage process was evaluated to increase the sugar recovery. Firstly, corn stover was treated with diluted hydrochloric acid to maximize the xylose yield, and then the residue was treated with lime to alter the lignin structure and swell the cellulose surface. The optimal condition was 120 °C and 40 min for diluted hydrochloric acid pretreatment followed by lime pretreatment at 60 °C for 12h with lime loading at 0.1 g/g of substrate. The glucose and xylose yield was 78.0% and 97.0%, respectively, with cellulase dosage at 5 FPU/g of substrate. The total glucose yield increased to 85.9% when the cellulase loading was increased to 10 FPU/g of substrate. This two stage process was effective due to the swelling of the internal surface, an increase in the porosity and a decrease in the degree of polymerization.

  2. Comparative study of organosolv lignin extracted from prairie cordgrass, switchgrass and corn stover.

    Science.gov (United States)

    Cybulska, Iwona; Brudecki, Grzegorz; Rosentrater, Kurt; Julson, James L; Lei, Hanwu

    2012-08-01

    Lignin extracted from prairie cordgrass, switchgrass, and corn stover (using ethyl acetate-ethanol-water organosolv pretreatment) was analyzed and characterized using several methods. These methods included analysis of purity (by determination of Klason lignin, carbohydrate, and ash contents), solubility (with several organic solvents), phenolic group analysis (ultraviolet ionization difference spectra, and nitrobenzene oxidation), and general functional group analysis (by (1)H NMR). Results showed that all the examined lignin samples were relatively pure (contained over 50% Klason lignin, less than 5% carbohydrate contamination, and less than 3% ash), but switchgrass-derived lignin was observed to be the purest. All the lignins were found to contain high amounts of phenolic groups, while switchgrass-derived lignin was the most phenolic, according to the ionization difference spectra. Nitrobenzene oxidation revealed that all the lignin samples contained available guaiacyl units in high amounts. Copyright © 2012 Elsevier Ltd. All rights reserved.

  3. Enzymatic saccharification of acid pretreated corn stover: Empirical and fractal kinetic modelling.

    Science.gov (United States)

    Wojtusik, Mateusz; Zurita, Mauricio; Villar, Juan C; Ladero, Miguel; Garcia-Ochoa, Felix

    2016-11-01

    Enzymatic hydrolysis of corn stover was studied at agitation speeds from 50 to 500rpm in a stirred tank bioreactor, at high solid concentrations (20% w/w dry solid/suspension), 50°C and 15.5mgprotein·gglucane(-1). Two empirical kinetic models have been fitted to empirical data, namely: a potential model and a fractal one. For the former case, the global order dramatically decreases from 13 to 2 as agitation speed increases, suggesting an increment in the access of enzymes to cellulose in terms of chemisorption followed by hydrolysis. For its part, the fractal kinetic model fits better to data, showing its kinetic constant a constant augmentation with increasing agitation speed up to a constant value at 250rpm and above, when mass transfer limitations are overcome. In contrast, the fractal exponent decreases with rising agitation speed till circa 0.19, suggesting higher accessibility of enzymes to the substrate.

  4. Assessment and regression analysis on instant catapult steam explosion pretreatment of corn stover.

    Science.gov (United States)

    Liu, Chen-Guang; Liu, Li-Yang; Zi, Li-Han; Zhao, Xin-Qing; Xu, You-Hai; Bai, Feng-Wu

    2014-08-01

    Instant catapult steam explosion (ICSE) offers enormous physical force on lignocellulosic biomass due to its extremely short depressure duration. In this article, the response surface methodology was applied to optimize the effect of working parameters including pressure, maintaining time and mass loading on the crystallinity index and glucose yield of the pretreated corn stover. It was found that the pressure was of essential importance, which determined the physical force that led to the morphological changes without significant chemical reactions, and on the other hand the maintaining time mainly contributed to the thermo-chemical reactions. Furthermore, the pretreated biomass was assessed by scanning electron microscope, X-ray diffraction and Fourier transform infrared spectra to understand mechanisms underlying the ICSE pretreatment.

  5. Comparison of the Effects of Thermal Pretreatment, Steam Explosion and Ultrasonic Disintegration on Digestibility of Corn Stover

    Directory of Open Access Journals (Sweden)

    Andras Dallos

    2016-06-01

    Full Text Available The energy demand of the corn-based bioethanol production could be reduced using the agricultural byproducts as bioenergy feedstock for biogas digesters. The release of lignocellulosic material and therefore the acceleration of degradation processes can be achieved using thermal and mechanical pretreatments, which assist to hydrolyze the cell walls and speed the solubilization of biopolymers in biogas feedstock. This study is focused on liquid hot water, steam explosion and ultrasonic pretreatments of corn stover. The scientific contribution of this paper is a comprehensive comparison of the performance of the pretreatments by fast analytical, biochemical, anaerobic digestibility and biomethane potential tests, extended by energy consumptions and energy balance calculations.The effectiveness of pretreatments was evaluated by means of soluble chemical oxygen demand, biochemical oxygen demand and by the biogas and methane productivities. The results have shown that the thermal pretreatment, steam explosion and ultrasonic irradiation of biogas feedstock disintegrated the lignocellulosic structure, increased and accelerated the methane production and increased the cumulative biogas and methane productivity of corn stover in reference to the control during mesophilic anaerobic digestion.The energy balance demonstrated that there is an economical basis of the application of the liquid hot-compressed water pretreatments in a biogas plant. However, the steam explosion and ultrasonication are energetically not profitable for corn stover pretreatment.

  6. Efficient production of 2,3-butanediol from corn stover hydrolysate by using a thermophilic Bacillus licheniformis strain.

    Science.gov (United States)

    Li, Lixiang; Li, Kun; Wang, Kai; Chen, Chao; Gao, Chao; Ma, Cuiqing; Xu, Ping

    2014-10-01

    In this study, a thermophilic Bacillus licheniformis strain X10 was newly isolated for 2,3-butanediol (2,3-BD) production from lignocellulosic hydrolysate. Strain X10 could utilize glucose and xylose simultaneously without carbon catabolite repression. In addition, strain X10 possesses high tolerance to fermentation inhibitors including furfural, vanillin, formic acid, and acetic acid. In a fed-batch fermentation, 74.0g/L of 2,3-BD was obtained from corn stover hydrolysate, with a productivity of 2.1g/Lh and a yield of 94.6%. Thus, this thermophilic B. licheniformis strain is a candidate for the development of efficient industrial production of 2,3-BD from corn stover hydrolysate.

  7. A novel diffusion-biphasic hydrolysis coupled kinetic model for dilute sulfuric acid pretreatment of corn stover.

    Science.gov (United States)

    Chen, Longjian; Zhang, Haiyan; Li, Junbao; Lu, Minsheng; Guo, Xiaomiao; Han, Lujia

    2015-02-01

    Kinetic experiments on the dilute sulfuric acid pretreatment of corn stover were performed. A high xylan removal and a low inhibitor concentration were achieved by acid pretreatment. A novel diffusion-hydrolysis coupled kinetic model was proposed. The contribution to the xylose yield was analyzed by the kinetic model. Compared with the inhibitor furfural negatively affecting xylose yield, the fast and slow-hydrolyzing xylan significantly contributed to the xylose yield, however, their dominant roles were dependent on reaction temperature and time. The impact of particle size and acid concentration on the xylose yield were also investigated. The diffusion process may significantly influence the hydrolysis of large particles. Increasing the acid concentration from 0.15 M to 0.30 M significantly improved the xylose yield, whereas the extent of improvement decreased to near-quantitative when further increasing acid loading. These findings shed some light on the mechanism for dilute sulfuric acid hydrolysis of corn stover.

  8. The promoting effects of manganese on biological pretreatment with Irpex lacteus and enzymatic hydrolysis of corn stover.

    Science.gov (United States)

    Song, Lili; Ma, Fuying; Zeng, Yelin; Zhang, Xiaoyu; Yu, Hongbo

    2013-05-01

    The effect of metal ions on biological pretreatment was evaluated for improving subsequent enzymatic hydrolysis. Results showed that the efficiency of fungal pretreatment was greatly improved with manganese supplement in biomass. After enzymatic hydrolysis of 28-d pretreated corn stover, maximum glucose yield was 308.98 mg/g corn stover with manganese supplement, which increased by 61.39% as compared to the conventional fungal pretreatment. Furthermore, manganese also enhanced the production of ethanol, corresponding to a high ethanol conversion (83.39%). Manganese greatly improved the delignification of Irpex lacteus specially. Correspondingly, the efficiency of saccharification and fermentation was closely related to the removal of lignin. This study showed a promising effect of manganese on fungal pretreatment and the production of biofuels.

  9. Combined process for ethanol fermentation at high-solids loading and biogas digestion from unwashed steam-exploded corn stover.

    Science.gov (United States)

    Wang, Zhen; Lv, Zhe; Du, Jiliang; Mo, Chunling; Yang, Xiushan; Tian, Shen

    2014-08-01

    A combined process was designed for the co-production of ethanol and methane from unwashed steam-exploded corn stover. A terminal ethanol titer of 69.8 g/kg mass weight (72.5%) was achieved when the fed-batch mode was performed at a final solids loading of 35.5% (w/w) dry matter (DM) content. The whole stillage from high-solids ethanol fermentation was directly transferred in a 3-L anaerobic digester. During 52-day single-stage digester operation, the methane productivity was 320 mL CH₄/g volatile solids (VS) with a maximum VS reduction efficiency of 55.3%. The calculated overall product yield was 197 g ethanol + 96 g methane/kg corn stover. This indicated that the combined process was able to improve overall content utilization and extract a greater yield of lignocellulosic biomass compared to ethanol fermentation alone.

  10. High ethanol fermentation performance of the dry dilute acid pretreated corn stover by an evolutionarily adapted Saccharomyces cerevisiae strain.

    Science.gov (United States)

    Qureshi, Abdul Sattar; Zhang, Jian; Bao, Jie

    2015-01-01

    Ethanol fermentation was investigated at the high solids content of the dry dilute sulfuric acid pretreated corn stover feedstock using an evolutionary adapted Saccharomyces cerevisiae DQ1 strain. The evolutionary adaptation was conducted by successively transferring the S. cerevisiae DQ1 cells into the inhibitors containing corn stover hydrolysate every 12h and finally a stable yeast strain was obtained after 65 days' continuous adaptation. The ethanol fermentation performance using the adapted strain was significantly improved with the high ethanol titer of 71.40 g/L and the high yield of 80.34% in the simultaneous saccharification and fermentation (SSF) at 30% solids content. No wastewater was generated from pretreatment to fermentation steps. The results were compared with the published cellulosic ethanol fermentation cases, and the obvious advantages of the present work were demonstrated not only at the high ethanol titer and yield, but also the significant reduction of wastewater generation and potential cost reduction.

  11. Allelic Variation in Outer Membrane Protein A and Its Influence on Attachment of Escherichia coli to Corn Stover

    Directory of Open Access Journals (Sweden)

    Chunyu Liao

    2017-05-01

    Full Text Available Understanding the genetic factors that govern microbe-sediment interactions in aquatic environments is important for water quality management and reduction of waterborne disease outbreaks. Although chemical properties of bacteria have been identified that contribute to initiation of attachment, the outer membrane proteins that contribute to these chemical properties still remain unclear. In this study we explored the attachment of 78 Escherichia coli environmental isolates to corn stover, a representative agricultural residue. Outer membrane proteome analysis led to the observation of amino acid variations, some of which had not been previously described, in outer membrane protein A (OmpA at 10 distinct locations, including each of the four extracellular loops, three of the eight transmembrane segments, the proline-rich linker and the dimerization domain. Some of the polymorphisms within loops 1, 2, and 3 were found to significantly co-occur. Grouping of sequences according to the outer loop polymorphisms revealed five distinct patterns that each occur in at least 5% of our isolates. The two most common patterns, I and II, are encoded by 33.3 and 20.5% of these isolates and differ at each of the four loops. Statistically significant differences in attachment to corn stover were observed among isolates expressing different versions of OmpA and when different versions of OmpA were expressed in the same genetic background. Most notable was the increased corn stover attachment associated with a loop 3 sequence of SNFDGKN relative to the standard SNVYGKN sequence. These results provide further insight into the allelic variation of OmpA and implicate OmpA in contributing to attachment to corn stover.

  12. Effects of compositional changes of AFEX-treated and H-AFEX-treated corn stover on enzymatic digestibility.

    Science.gov (United States)

    Zhao, Chao; Ding, Weimin; Chen, Feng; Cheng, Cheng; Shao, Qianjun

    2014-03-01

    Corn stover is one of the main agricultural residues being considered as a cellulosic ethanol feedstock. This work evaluated the effectiveness of AFEX™(1) pretreatment for converting corn stover to fermentable sugars, both with and without pre-soaking in hydrogen peroxide. The compositional changes and enzymatic digestibility of AFEX-treated and H-AFEX-treated biomass were investigated. Results showed that most of the polysaccharides remained intact following each of these two methods. Compared with AFEX pretreatment, the H-AFEX process enhanced delignification and enzymatic hydrolysis yields of both glucose and xylose. The maximum glucan and xylan digestibility of H-AFEX process were 87.78% and 90.64%, respectively, and were obtained using 0.7 (w/w) water loading, 1.0 (w/w) ammonia loading, 0.5 (w/w) 30wt.% hydrogen peroxide loading, and 130°C for 10min. The results of the present work show that H-AFEX is a feasible pretreatment to improve the enzymatic saccharification of corn stover for bioethanol production.

  13. Optimization of alkaline sulfite pretreatment and comparative study with sodium hydroxide pretreatment for improving enzymatic digestibility of corn stover.

    Science.gov (United States)

    Liu, Huan; Pang, Bo; Wang, Haisong; Li, Haiming; Lu, Jie; Niu, Meihong

    2015-04-01

    In this study, alkaline sulfite pretreatment of corn stover was optimized. The influences of pretreatments on solid yield, delignification, and carbohydrate recovery under different pretreatment conditions and subsequent enzymatic hydrolysis were investigated. The effect of pretreatment was evaluated by enzymatic hydrolysis efficiency and the total sugar yield. The optimum pretreatment conditions were obtained, as follows: the total titratable alkali (TTA) of 12%, liquid/solid ratio of 6:1, temperature of 140 °C, and holding time of 20 min. Under those conditions, the solid yield was 55.24%, and the removal of lignin was 82.68%. Enzymatic hydrolysis rates of glucan and xylan for pretreated corn stover were 85.38% and 70.36%, and the total sugar yield was 74.73% at cellulase loading of 20 FPU/g and β-glucosidase loading of 10 IU/g for 48 h. Compared with sodium hydroxide pretreatment with the same amount of total titratable alkali, the total sugar yield was raised by about 10.43%. Additionally, the corn stover pretreated under the optimum pretreatment conditions was beaten by PFI at 1500 revolutions. After beating, enzymatic hydrolysis rates of glucan and xylan were 89.74% and 74.06%, and the total sugar yield was 78.58% at the same enzymatic hydrolysis conditions. Compared with 1500 rpm of PFI beating after sodium pretreatment with the same amount of total titratable alkali, the total sugar yield was raised by about 14.05%.

  14. Process integration for simultaneous saccharification, fermentation, and recovery (SSFR): production of butanol from corn stover using Clostridium beijerinckii P260.

    Science.gov (United States)

    Qureshi, N; Singh, V; Liu, S; Ezeji, T C; Saha, B C; Cotta, M A

    2014-02-01

    A simultaneous saccharification, fermentation, and recovery (SSFR) process was developed for the production of acetone-butanol-ethanol (AB or ABE), of which butanol is the main product, from corn stover employing Clostridium beijerinckii P260. Of the 86 g L(-1) corn stover provided, over 97% of the sugars were released during hydrolysis and these were fermented completely with an ABE productivity of 0.34 g L(-1)h(-1) and yield of 0.39. This productivity is higher than 0.31 g L(-1)h(-1) when using glucose as a substrate demonstrating that AB could be produced efficiently from lignocellulosic biomass. Acetic acid that was released from the biomass during pretreatment and hydrolysis was also used by the culture to produce AB. An average rate of generation of sugars during corn stover hydrolysis was 0.98 g L(-1)h(-1). In this system AB was recovered using vacuum, and as a result of this (simultaneous product recovery), 100% sugars were used by the culture.

  15. Effect of poultry litter biochar on Saccharomyces cerevisiae growth and ethanol production from steam-exploded poplar and corn stover

    Science.gov (United States)

    Diallo, Oumou

    The use of ethanol produced from lignocellulosic biomass for transportation fuel offers solutions in reducing environmental emission and the use of non-renewable fuels. However, lignocellulosic ethanol production is still hampered by economic and technical obstacles. For instance, the inhibitory effect of toxic compounds produced during biomass pretreatment was reported to inhibit the fermenting microorganisms, hence there was a decrease in ethanol yield and productivity. Thus, there is a need to improve the bioconversion of lignocellulosic biomass to ethanol in order to promote its commercialization. The research reported here investigated the use of poultry litter biochar to improve the ethanol production from steam-exploded poplar and corn stover. The effect of poultry litter biochar was first studied on Saccharomyces cerevisiae ATCC 204508/S288C growth, and second on the enzyme hydrolysis and fermentation of two steam-exploded biomasses: (poplar and corn stover). The third part of the study investigated optimal process parameters (biochar loading, biomass loading, and enzyme loading) on the reducing sugars production, and ethanol yield from steam-exploded corn stover. In this study, it has been shown that poultry litter biochar improved the S. cerevisiae growth and ethanol productivity; therefore poultry litter biochar could potentially be used to improve the ethanol production from steam-exploded lignocellulosic biomass.

  16. Effect of acid, steam explosion, and size reduction pretreatments on bio-oil production from sweetgum, switchgrass, and corn stover.

    Science.gov (United States)

    Wang, Hui; Srinivasan, Radhakrishnan; Yu, Fei; Steele, Philip; Li, Qi; Mitchell, Brian; Samala, Aditya

    2012-05-01

    Bio-oil produced from biomass by fast pyrolysis has the potential to be a valuable substitute for fossil fuels. In a recent work on pinewood, we found that pretreatment alters the structure and chemical composition of biomass, which influence fast pyrolysis. In this study, we evaluated dilute acid, steam explosion, and size reduction pretreatments on sweetgum, switchgrass, and corn stover feedstocks. Bio-oils were produced from untreated and pretreated feedstocks in an auger reactor at 450 °C. The bio-oil's physical properties of pH, water content, acid value, density, and viscosity were measured. The chemical characteristics of the bio-oils were determined by gas chromatography-mass spectrometry. The results showed that bio-oil yield and composition were influenced by the pretreatment method and feedstock type. Bio-oil yields of 52, 33, and 35 wt% were obtained from medium-sized (0.68-1.532 mm) untreated sweetgum, switchgrass, and corn stover, respectively, which were higher than the yields from other sizes. Bio-oil yields of 56, 46, and 51 wt% were obtained from 1% H(2)SO(4)-treated medium-sized sweetgum, switchgrass, and corn stover, respectively, which were higher than the yields from untreated and steam explosion treatments.

  17. Lactic Acid Production from Pretreated Hydrolysates of Corn Stover by a Newly Developed Bacillus coagulans Strain.

    Directory of Open Access Journals (Sweden)

    Ting Jiang

    Full Text Available An inhibitor-tolerance strain, Bacillus coagulans GKN316, was developed through atmospheric and room temperature plasma (ARTP mutation and evolution experiment in condensed dilute-acid hydrolysate (CDH of corn stover. The fermentabilities of other hydrolysates with B. coagulans GKN316 and the parental strain B. coagulans NL01 were assessed. When using condensed acid-catalyzed steam-exploded hydrolysate (CASEH, condensed acid-catalyzed liquid hot water hydrolysate (CALH and condensed acid-catalyzed sulfite hydrolysate (CASH as substrates, the concentration of lactic acid reached 45.39, 16.83, and 18.71 g/L by B. coagulans GKN316, respectively. But for B. coagulans NL01, only CASEH could be directly fermented to produce 15.47 g/L lactic acid. The individual inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF, vanillin, syringaldehyde and p-hydroxybenzaldehyde (pHBal on xylose utilization by B. coagulans GKN316 was also studied. The strain B. coagulans GKN316 could effectively convert these toxic inhibitors to the less toxic corresponding alcohols in situ. These results suggested that B. coagulans GKN316 was well suited to production of lactic acid from undetoxified lignocellulosic hydrolysates.

  18. Blending municipal solid waste with corn stover for sugar production using ionic liquid process

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Ning [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Xu, Feng [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Sathitsuksanoh, Noppadon [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Thompson, Vicki S. [Idaho National Laboratory (INL), Idaho Falls, ID (United States); Cafferty, Kara [Idaho National Laboratory (INL), Idaho Falls, ID (United States); Li, Chenlin [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Tanjore, Deepti [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Narani, Akash [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Pray, Todd R. [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Simmons, Blake A. [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Singh, Seema [Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Sandia National Laboratories (SNL-CA), Livermore, CA (United States)

    2015-06-01

    Municipal solid waste (MSW) represents an attractive cellulosic resource for sustainable fuel production because of its abundance and its low or perhaps negative cost. However, the significant heterogeneity and toxic contaminants are barriers to efficient conversion to ethanol and other products. In this study, we generated MSW paper mix, blended with corn stover (CS), and have shown that both MSW paper mix alone and MSW/CS blends can be efficiently pretreated in certain ionic liquids (ILs) with high yields of fermentable sugars. After pretreatment in 1-ethyl-3-methylimidazolium acetate ([C2C1Im][OAc]), over 80% glucose has been released with enzymatic saccharification. We have also applied an enzyme free process by adding mineral acid and water directly into the IL/biomass slurry to induce hydrolysis. With the acidolysis process in the IL 1-ethyl-3-methylimidazolium chloride ([C2C1Im]Cl), up to 80% glucose and 90% xylose are released for MSW. The results indicate the feasibility of incorporating MSW as a robust blending agent for biorefineries.

  19. Consolidated bioprocessing (CBP) performance of Clostridium phytofermentans on AFEX-treated corn stover for ethanol production.

    Science.gov (United States)

    Jin, Mingjie; Balan, Venkatesh; Gunawan, Christa; Dale, Bruce E

    2011-06-01

    Consolidated bioprocessing (CBP) is believed to be a potentially cost-efficient and commercially viable way to produce cellulosic biofuels. In this study, we have evaluated the performance of the CBP organism Clostridium phytofermentans (ATCC 700394) on AFEX-treated corn stover (AFEX-CS). Fermentation conditions including temperature, inoculation size, nutrients, and initial pH were investigated. At optimal conditions with 0.5% (w/w) glucan loading of AFEX-CS, C. phytofermentans hydrolyzed 76% of glucan and 88.6% of xylan in 10 days. These values reached 87% and 102% of those obtained by simultaneous saccharification and co-fermentation (SSCF) using commercial enzymes and S. cerevisiae 424A. Ethanol titer for CBP was found to be 2.8 g/L which was 71.8% of that yielded by SSCF (3.9 g/L). Decomposition products from AFEX-CS helped to increase ethanol yield somewhat during CBP. Particle size played a crucial role in the enhancement of sugar conversion by CBP.

  20. The preparation and ethanol fermentation of high-concentration sugars from steam-explosion corn stover.

    Science.gov (United States)

    Xie, Hui; Wang, Fengqin; Yin, Shuangyao; Ren, Tianbao; Song, Andong

    2015-05-01

    In the field of biofuel ethanol, high-concentration- reducing sugars made from cellulosic materials lay the foundation for high-concentration ethanol fermentation. In this study, corn stover was pre-treated in a process combining chemical methods and steam explosion; the cellulosic hydrolyzed sugars obtained by fed-batch saccharification were then used as the carbon source for high-concentration ethanol fermentation. Saccharomyces cerevisiae 1308, Angel yeast, and Issatchenkia orientalis were shake-cultured with Pachysolen tannophilus P-01 for fermentation. Results implied that the ethanol yields from the three types of mixed strains were 4.85 g/100 mL, 4.57 g/100 mL, and 5.02 g/100 mL (separately) at yield rates of 91.6, 89.3, and 92.2%, respectively. Therefore, it was inferred that shock-fermentation using mixed strains achieved a higher ethanol yield at a greater rate in a shorter fermentation period. This study provided a theoretical basis and technical guidance for the fermentation of industrial high-concentrated cellulosic ethanol.

  1. Steam gasification of a thermally pretreated high lignin corn stover simultaneous saccharification and fermentation digester residue

    Energy Technology Data Exchange (ETDEWEB)

    Howe, Daniel T.; Taasevigen, Danny; Garcia-Perez, Manuel; McDonald, Armando G.; Li, Guosheng; Wolcott, Michael

    2017-01-01

    Efficient conversion of all components in lignocellulosic biomass is essential to realizing economic feasibility of biorefineries. However, when utilizing biochemical pathways, lignin cannot be fermented. Furthermore, the high lignin and high ash residue resulting from simultaneous saccharification and fermentation (SSF) reactors is difficult to thermochemically process due to feed line plugging and bed agglomeration. In this study a corn stover SSF digester residue was thermally pretreated at 300°C for 22.5 minutes (min) and then gasified in a bubbling fluidized bed gasifier to study the effect of thermal pretreatment on its processing behavior. Untreated, pelletized SSF residue was gasified at the same conditions to establish the baseline processing behavior. Results indicate that the thermal pretreatment process removes a substantial portion of the polar and non-polar extractives, with a resultant increase in the concentration of lignin, cellulose, and ash. Feed line plugging was not observed, although bed agglomeration was occurring at similar rates for both feedstocks, suggesting that overall ash content is the most important factor affecting bed agglomeration. Benzene, phenol, and polyaromatic hydrocarbons in the tar were present at higher concentrations in the treated material, with higher tar loading in the product gas. Total product gas generation is lower for the treated material, although the overall gas composition does not change.

  2. [Study on the corn stover lignin oxidized by chlorine dioxide and modified by furfuryl alcohol].

    Science.gov (United States)

    Sun, Yong; Zhang, Jin-ping; Yang, Gang; Li, Zuo-hu

    2007-10-01

    The Fourier transform infrared spectroscopy (FTIR), ultraviolet-visible spectroscopy (UV-Visible), nuclear magnetic resonance spectroscopy (1H NMR) and TG analysis were used to study the oxidation of corn stover lignin by chloride dioxide and subsequently modified by furfuryl alcohol. The results were as following: The selective oxidation of lignin by chlorine dioxide was obtained by spectroscopy study. FTIR showed that the characteristic absorbance peaks of aromatic units were decreased after chloride dioxide oxidation. The increased absorbance for the band around 1720 cm(-1) corresponding to carbonyl stretching was achieved in the oxidized lignin and the lignin modified with furfuryl alcohol. The ultraviolet-visible spectroscopy showed that the absorbance around 280 nm was largely reduced after the lignin was oxidized. The 1H NMR spectroscopy also showed the decrease of aromatic units and methoxyl group in the oxidized lignin. All these indicated the formation of muconic acid and ester, or quinone derivatives when the lignin was selectively oxidized by chloride dioxide. The modification by furfuryl alcohol made the oxidized lignin more thermally stable.

  3. Drought effects on composition and yield for corn stover, mixed grasses, and Miscanthus as bioenergy feedstocks

    Energy Technology Data Exchange (ETDEWEB)

    Rachel Emerson; Amber Hoover; Allison Ray; Jeffrey Lacey; Marnie Cortez; Courtney Payne; Doug Karlen; Stuart Birrell; David Laird; Robert Kallenbach; Josh Egenolf; Matthew Sousek; Thomas Voigt

    2014-11-01

    Drought conditions in 2012 were some of the most severe reported in the United States. It is necessary to explore the effects of drought on the quality attributes of current and potential bioenergy feedstocks. Compositional analysis data for corn stover, Miscanthus, and CRP grasses from one or more locations for years 2010 (normal precipitation levels) and 2012 (a known severe drought year nationally) was collected. Results & discussion: The general trend for samples that experienced drought was an increase in extractives and a decrease in structural sugars and lignin. The TEY yields were calculated to determine the drought effects on ethanol production. All three feedstocks had a decrease of 12-14% in TEY when only decreases of carbohydrate content was analyzed. When looking at the compounded effect of both carbohydrate content and the decreases in dry matter loss for each feedstock there was a TEY decrease of 25%-59%. Conclusion: Drought had a significant impact on the quality of all three bioenergy crops. In all cases where drought was experienced both the quality of the feedstock and the yield decreased. These drought induced effects could have significant economic impacts on biorefineries.

  4. Metabolism of Multiple Aromatic Compounds in Corn Stover Hydrolysate by Rhodopseudomonas palustris.

    Science.gov (United States)

    Austin, Samantha; Kontur, Wayne S; Ulbrich, Arne; Oshlag, J Zachary; Zhang, Weiping; Higbee, Alan; Zhang, Yaoping; Coon, Joshua J; Hodge, David B; Donohue, Timothy J; Noguera, Daniel R

    2015-07-21

    Lignocellulosic biomass hydrolysates hold great potential as a feedstock for microbial biofuel production, due to their high concentration of fermentable sugars. Present at lower concentrations are a suite of aromatic compounds that can inhibit fermentation by biofuel-producing microbes. We have developed a microbial-mediated strategy for removing these aromatic compounds, using the purple nonsulfur bacterium Rhodopseudomonas palustris. When grown photoheterotrophically in an anaerobic environment, R. palustris removes most of the aromatics from ammonia fiber expansion (AFEX) treated corn stover hydrolysate (ACSH), while leaving the sugars mostly intact. We show that R. palustris can metabolize a host of aromatic substrates in ACSH that have either been previously described as unable to support growth, such as methoxylated aromatics, and those that have not yet been tested, such as aromatic amides. Removing the aromatics from ACSH with R. palustris, allowed growth of a second microbe that could not grow in the untreated ACSH. By using defined mutants, we show that most of these aromatic compounds are metabolized by the benzoyl-CoA pathway. We also show that loss of enzymes in the benzoyl-CoA pathway prevents total degradation of the aromatics in the hydrolysate, and instead allows for biological transformation of this suite of aromatics into selected aromatic compounds potentially recoverable as an additional bioproduct.

  5. Parametric study for the optimization of ionic liquid pretreatment of corn stover

    Energy Technology Data Exchange (ETDEWEB)

    Papa, Gabriella [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Feldman, Taya [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sale, Kenneth L. [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States); Adani, Fabrizio [Univ. degli Studi di Milano (Italy); Singh, Seema [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States); Simmons, Blake A. [Joint BioEnergy Inst. (JBEI), Emeryville, CA (United States); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2017-05-30

    A parametric study of the efficacy of the ionic liquid (IL) pretreatment (PT) of corn stover (CS) using 1-ethyl-3-methylimidazolium acetate ([C2C1Im][OAc] ) and cholinium lysinate ([Ch][Lys] ) was conducted. The impact of 50% and 15% biomass loading for milled and non-milled CS on IL-PT was evaluated, as well the impact of 20 and 5 mg enzyme/g glucan on saccharification efficiency. The glucose and xylose released were generated from 32 conditions – 2 ionic liquids (ILs), 2 temperatures, 2 particle sizes (S), 2 solid loadings, and 2 enzyme loadings. Statistical analysis indicates that sugar yields were correlated with lignin and xylan removal and depends on the factors, where S did not explain variation in sugar yields. Both ILs were effective in pretreating large particle sized CS, without compromising sugar yields. The knowledge from material and energy balances is an essential step in directing optimization of sugar recovery at desirable process conditions.

  6. Lactic Acid Production from Pretreated Hydrolysates of Corn Stover by a Newly Developed Bacillus coagulans Strain.

    Science.gov (United States)

    Jiang, Ting; Qiao, Hui; Zheng, Zhaojuan; Chu, Qiulu; Li, Xin; Yong, Qiang; Ouyang, Jia

    2016-01-01

    An inhibitor-tolerance strain, Bacillus coagulans GKN316, was developed through atmospheric and room temperature plasma (ARTP) mutation and evolution experiment in condensed dilute-acid hydrolysate (CDH) of corn stover. The fermentabilities of other hydrolysates with B. coagulans GKN316 and the parental strain B. coagulans NL01 were assessed. When using condensed acid-catalyzed steam-exploded hydrolysate (CASEH), condensed acid-catalyzed liquid hot water hydrolysate (CALH) and condensed acid-catalyzed sulfite hydrolysate (CASH) as substrates, the concentration of lactic acid reached 45.39, 16.83, and 18.71 g/L by B. coagulans GKN316, respectively. But for B. coagulans NL01, only CASEH could be directly fermented to produce 15.47 g/L lactic acid. The individual inhibitory effect of furfural, 5-hydroxymethylfurfural (HMF), vanillin, syringaldehyde and p-hydroxybenzaldehyde (pHBal) on xylose utilization by B. coagulans GKN316 was also studied. The strain B. coagulans GKN316 could effectively convert these toxic inhibitors to the less toxic corresponding alcohols in situ. These results suggested that B. coagulans GKN316 was well suited to production of lactic acid from undetoxified lignocellulosic hydrolysates.

  7. Enzymatic hydrolysis and fermentability of corn stover pretreated by lactic acid and/or acetic acid.

    Science.gov (United States)

    Xu, Jian; Thomsen, Mette Hedegaard; Thomsen, Anne Belinda

    2009-02-23

    Four different pretreatments with and without addition of low concentration organic acids were carried out on corn stover at 195 degrees C for 15 min. The highest xylan recovery of 81.08% was obtained after pretreatment without acid catalyst and the lowest of 58.78% after pretreatment with both acetic and lactic acid. Glucan recovery was less sensitive to the pretreatment conditions than xylan recovery. The pretreatment with acetic and lactic acid yielded the highest glucan recovery of 95.66%. The glucan recoveries of the other three pretreatments varied between 83.92% and 94.28%. Fermentability tests were performed on liquors obtained from all pretreatments and there were no inhibition effect found in any of the liquors. Simultaneous saccharification and fermentation (SSF) of water-insoluble solids (WIS) showed that a high ethanol yield of 88.7% of the theoretical based on glucose in the raw material was obtained following pretreatment at 195 degrees C for 15 min with acetic acid employed. The estimated total ethanol production was 241.1 kg/ton raw material by assuming fermentation of both C-6 and C-5, and 0.51 g ethanol/g sugar.

  8. Sequential high gravity ethanol fermentation and anaerobic digestion of steam explosion and organosolv pretreated corn stover.

    Science.gov (United States)

    Katsimpouras, Constantinos; Zacharopoulou, Maria; Matsakas, Leonidas; Rova, Ulrika; Christakopoulos, Paul; Topakas, Evangelos

    2017-11-01

    The present work investigates the suitability of pretreated corn stover (CS) to serve as feedstock for high gravity (HG) ethanol production at solids-content of 24wt%. Steam explosion, with and without the addition of H2SO4, and organosolv pretreated CS samples underwent a liquefaction/saccharification step followed by simultaneous saccharification and fermentation (SSF). Maximum ethanol concentration of ca. 76g/L (78.3% ethanol yield) was obtained from steam exploded CS (SECS) with 0.2% H2SO4. Organosolv pretreated CS (OCS) also resulted in high ethanol concentration of ca. 65g/L (62.3% ethanol yield). Moreover, methane production through anaerobic digestion (AD) was conducted from fermentation residues and resulted in maximum methane yields of ca. 120 and 69mL/g volatile solids (VS) for SECS and OCS samples, respectively. The results indicated that the implementation of a liquefaction/saccharification step before SSF employing a liquefaction reactor seemed to handle HG conditions adequately. Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Conservation characteristics of corn ears and stover ensiled with the addition of Lactobacillus plantarum MTD-1, Lactobacillus plantarum 30114, or Lactobacillus buchneri 11A44.

    Science.gov (United States)

    Lynch, J P; O'Kiely, P; Waters, S M; Doyle, E M

    2012-04-01

    The aim of this study was to investigate the effects of inoculating 3 contrasting lactic acid bacteria on the fermentation profile, estimated nutritive value, and aerobic stability of corn ears and stover produced under marginal growing conditions. Ears and stover were separated from whole-crop corn plants obtained from 3 replicate field blocks. Representative subsamples were precision chopped and allocated to 1 of the following treatments: an uninoculated control, Lactobacillus plantarum MTD-1 (LP1), L. plantarum 30114 (LP2), or Lactobacillus buchneri 11A44 (LB). Each bacterial additive was applied at a rate of 1 × 10(6) cfu/g of fresh herbage. Triplicate samples of each treatment were ensiled in laboratory silos at 15°C for 3, 10, 35, or 130 d. No difference was observed between the dry matter recoveries of uninoculated ear or stover silages and silages made with LP1, and the aerobic stability of uninoculated ear and stover silages did not differ from silages made with LB. Stover silages made with LP2 and ensiled for 35 d had a lower proportion of lactic acid in total fermentation products compared with LP1. The aerobic stability and dry matter recovery of ear and stover silages in this study were not improved when made with LB, LP1, or LP2, due to the indigenous highly heterolactic fermentation that prevailed in the uninoculated ear and stover during 130-d ensilage. Copyright © 2012 American Dairy Science Association. Published by Elsevier Inc. All rights reserved.

  10. Proteolysis, fermentation efficiency, and in vitro ruminal digestion of peanut stover ensiled with raw or heated corn.

    Science.gov (United States)

    Yang, C-M J

    2005-08-01

    Peanut stover (PS) is similar to full-bloom alfalfa hay in chemical composition. The objective of this study was to assess the effect of adding raw or heated corn meal to PS at ensiling on silage N components, fermentation acids, and digestion by ruminal microorganisms. The PS was collected after harvesting of peanuts and ensiled immediately without and with addition of raw or heated corn meal (100 g/kg of fresh weight). Corn was added to PS so that the initial mixture would contain adequate dry matter (DM) (approximately 30%) and additional nonfiber carbohydrate to enhance silage fermentation. After 8 wk of silo fermentation, corn-treated silages contained less structural carbohydrates but more non-fiber carbohydrates compared with the untreated control. A shift from hemicellulose to nonfiber carbohydrate use during silage fermentation was evident by corn treatment. Additional corn at ensiling resulted in silage N with less water-soluble N, protein N, nonprotein N, nonprotein nonammonia N (peptides plus amino acids), and ammonia N. Based on changes in soluble nonprotein N before and after ensiling, the amount of proteolysis was approximately 66% for control silage and was nearly 40% lower in response to corn treatment. Adding corn increased silage lactic acid, but both acetic and propionic acids decreased. These changes were reflected in the lower pH and higher fermentation efficiency with corn-treated silages. More DM was digested and greater amounts of volatile fatty acids, except for branched-chain acids, were produced in vitro by ruminal microorganisms with corn-treated silages. In addition, incubations with silage treated with heated corn contained higher concentrations of acetic and propionic acids compared with raw corn. In vitro ammonia accumulation per unit of DM digested was lower for corn treatments than the control, and for heated corn vs. raw corn-treated silage. These results indicate that supplementation of either raw or heated corn on PS at

  11. Performance and techno-economic assessment of several solid-liquid separation technologies for processing dilute-acid pretreated corn stover.

    Science.gov (United States)

    Sievers, David A; Tao, Ling; Schell, Daniel J

    2014-09-01

    Solid-liquid separation of pretreated lignocellulosic biomass slurries is a critical unit operation employed in several different processes for production of fuels and chemicals. An effective separation process achieves good recovery of solute (sugars) and efficient dewatering of the biomass slurry. Dilute acid pretreated corn stover slurries were subjected to pressure and vacuum filtration and basket centrifugation to evaluate the technical and economic merits of these technologies. Experimental performance results were used to perform detailed process simulations and economic analysis using a 2000 tonne/day biorefinery model to determine differences between the various filtration methods and their process settings. The filtration processes were able to successfully separate pretreated slurries into liquor and solid fractions with estimated sugar recoveries of at least 95% using a cake washing process. A continuous vacuum belt filter produced the most favorable process economics.

  12. Bed Agglomeration During the Steam Gasification of a High Lignin Corn Stover Simultaneous Saccharification and Fermentation (SSF) Digester Residue

    Energy Technology Data Exchange (ETDEWEB)

    Howe, Daniel T.; Taasevigen, Danny J.; Gerber, Mark A.; Gray, Michel J.; Fernandez, Carlos A.; Saraf, Laxmikant; Garcia-Perez, Manuel; Wolcott, Michael P.

    2015-11-13

    This research investigates the bed agglomeration phenomena during the steam gasification of a high lignin residue produced from the simultaneous saccharification and fermentation (SSF) of corn stover in a bubbling fluidized bed. The studies were conducted at 895°C using alumina as bed material. Biomass was fed at 1.5 kg/hr, while steam was fed to give a velocity equal to 2.5 times the minimum fluidization velocity, with a steam/carbon ratio of 0.9. The pelletized feedstock was co-fed with a cooling nitrogen stream to mitigate feed line plugging issues. Tar production was high at 50.3 g/Nm3, and the fraction of C10+ compounds was greater than that seen in the gasification of traditional lignocellulosic feedstocks. Carbon closures over 94 % were achieved for all experiments. Bed agglomeration was found to be problematic, indicated by pressure drop increases observed below the bed and upstream of the feed line. Two size categories of solids were recovered from the reactor, +60 mesh and -60 mesh. After a 2.75-hour experiment, 61.7 wt % was recovered as -60 mesh particles and 38.2 wt% of the recovered reactor solids were +60 mesh. A sizeable percentage, 31.8 wt%, was +20 mesh. The -60 mesh particles were mainly formed by the initial bed material (Al2O3). Almost 50 wt. % of the + 20 mesh particles was found to be formed by organics. The unreacted carbon remaining in the reactor resulted in a low conversion rate to product gas. ICP-AES, SEM, SEM-EDS, and XRD confirmed that the large agglomerates (+ 20 mesh) were not encapsulated bed material but rather un-gasified feedstock pellets with sand particles attached to it.

  13. Efficient and comprehensive utilization of hemicellulose in the corn stover%玉米秸秆中半纤维素的高效综合利用

    Institute of Scientific and Technical Information of China (English)

    高鹏飞; 范代娣; 骆艳娥; 马晓轩; 马沛; 惠俊峰; 朱晨辉

    2009-01-01

    Pretreatment of the corn stover powder by dilute sulphuric acid (solid-liquid ratio 1 : 20) at 130℃ for 30 min was carried out with 89.09% of the hemicellulose removed. After filtration, the xylose-rich corn stover pre-treatment liquid, whose fermentable sugar was from hemiccllulose hydrolysis only, consisting of 81.16% xylose and 15.27% glucose, was used to cultivate genetic recombinant Escherichia coli BL21 with human-like collagen (HLC) expression enhanced by 50.00% and 63.71% xylose consumption.

  14. Analyzing the Effect of Variations in Soil and Management Practices on the Sustainability of Corn Stover-Based Bioethanol Production in Mississippi

    Energy Technology Data Exchange (ETDEWEB)

    Woli, Prem [Mississippi State Univ., Mississippi State, MS (United States); Paz, Joel [Mississippi State Univ., Mississippi State, MS (United States)

    2011-08-07

    The inherent variability in corn stover productivity due to variations in soils and crop management practices might contribute to a variation in corn stover-based bioethanol sustainability. This study was carried out to examine how changes in soil types and crop management options would affect corn stover yield (CSY) and the sustainability of the stover-based ethanol production in the Delta region of Mississippi. Based on potential acreage and geographical representation, three locations were selected. Using CERES-Maize model, stover yields were simulated for several scenarios of soils and crop management options. Based on 'net energy value (NEV)' computed from CSYs, a sustainability indicator for stover-based bioethanol production was established. The effects of soils and crop management options on CSY and NEV were determined using ANOVA tests and regression analyses. Both CSY and NEV were significantly different across sandy loam, silt loam, and silty clay loam soils and also across high-, mid-, and low-yielding cultivars. With an increase in irrigation level, both CSY and NEV increased initially and decreased after reaching a peak. A third-degree polynomial relationship was found between planting date and CSY and NEV each. By moving from the lowest to the highest production scenario, values of CSY and NEV could be increased by 86 to 553%, depending on location and weather condition. The effects of variations in soils and crop management options on NEV were the same as on CSY. The NEV was positive for all scenarios, indicating that corn stover-based ethanol production system in the Delta region is sustainable.

  15. Effects of various pretreatment methods on mixed microflora to enhance biohydrogen production from corn stover hydrolysate

    Institute of Scientific and Technical Information of China (English)

    Kun Zhang; Nanqi Ren; Changhong Guo; Aijie Wang; Guangli Cao

    2011-01-01

    Five individual pretreatment methods,including three widely-used protocols (heat,acid and base) and two novel attempts (ultrasonic and ultraviolet),were conducted in batch tests to compare their effects on mixed microflora to enhance hydrogen (H2) production from corn stover hydrolysate.Experimental results indicated that heat and base pretreatments significantly increased H2 yield with the values of 5.03 and 4.45 mmol H2/g sugar utifized,respectively,followed by acid pretreatment of 3.21 mmol H2/g sugar utilized.However,compared with the control (2.70 mmol H2/g sugar utilized),ultrasonic and ultraviolet pretreatments caused indistinctive effects on H2 production with the values of 2.92 and 2.87 mmol H2/g sugar utilized,respectively.The changes of soluble metabolites composition caused by pretreatment were in accordance with H2-producing behavior.Concretely,more acetate accumulation and less ethanol production were found in pretreated processes,meaning that more reduced nicotinamide adenine dinucleotide (NADH) might be saved and flowed into H2-producing pathways.PCR-DGGE analysis indicated that the pretreatment led to the enrichment of some species,which appeared in large amounts and even dominated the microbial community.Most of the dominated species were affiliated to Enterobacter spp.and Escherichia spp.As another efficient H2 producer,Clostridium bifermentan was only found in a large quantity after heat pretreatment.This strain might be mainly responsible for better performance of H2 production in this case.

  16. Identification and antimicrobial activity detection of lactic Acid bacteria isolated from corn stover silage.

    Science.gov (United States)

    Li, Dongxia; Ni, Kuikui; Pang, Huili; Wang, Yanping; Cai, Yimin; Jin, Qingsheng

    2015-05-01

    A total of 59 lactic acid bacteria (LAB) strains were isolated from corn stover silage. According to phenotypic and chemotaxonomic characteristics, 16S ribosomal DNA (rDNA) sequences and recA gene polymerase chain reaction amplification, these LAB isolates were identified as five species: Lactobacillus (L.) plantarum subsp. plantarum, Pediococcus pentosaceus, Enterococcus mundtii, Weissella cibaria and Leuconostoc pseudomesenteroides, respectively. Those strains were also screened for antimicrobial activity using a dual-culture agar plate assay. Based on excluding the effects of organic acids and hydrogen peroxide, two L. plantarum subsp. plantarum strains ZZU 203 and 204, which strongly inhibited Salmonella enterica ATCC 43971(T), Micrococcus luteus ATCC 4698(T) and Escherichia coli ATCC 11775(T) were selected for further research on sensitivity of the antimicrobial substance to heat, pH and protease. Cell-free culture supernatants of the two strains exhibited strong heat stability (60 min at 100°C), but the antimicrobial activity was eliminated after treatment at 121°C for 15 min. The antimicrobial substance remained active under acidic condition (pH 2.0 to 6.0), but became inactive under neutral and alkaline condition (pH 7.0 to 9.0). In addition, the antimicrobial activities of these two strains decreased remarkably after digestion by protease K. These results preliminarily suggest that the desirable antimicrobial activity of strains ZZU 203 and 204 is the result of the production of a bacteriocin-like substance, and these two strains with antimicrobial activity could be used as silage additives to inhibit proliferation of unwanted microorganism during ensiling and preserve nutrients of silage. The nature of the antimicrobial substances is being investigated in our laboratory.

  17. Identification and Antimicrobial Activity Detection of Lactic Acid Bacteria Isolated from Corn Stover Silage

    Directory of Open Access Journals (Sweden)

    Dongxia Li

    2015-05-01

    Full Text Available A total of 59 lactic acid bacteria (LAB strains were isolated from corn stover silage. According to phenotypic and chemotaxonomic characteristics, 16S ribosomal DNA (rDNA sequences and recA gene polymerase chain reaction amplification, these LAB isolates were identified as five species: Lactobacillus (L. plantarum subsp. plantarum, Pediococcus pentosaceus, Enterococcus mundtii, Weissella cibaria and Leuconostoc pseudomesenteroides, respectively. Those strains were also screened for antimicrobial activity using a dual-culture agar plate assay. Based on excluding the effects of organic acids and hydrogen peroxide, two L. plantarum subsp. plantarum strains ZZU 203 and 204, which strongly inhibited Salmonella enterica ATCC 43971T, Micrococcus luteus ATCC 4698T and Escherichia coli ATCC 11775T were selected for further research on sensitivity of the antimicrobial substance to heat, pH and protease. Cell-free culture supernatants of the two strains exhibited strong heat stability (60 min at 100°C, but the antimicrobial activity was eliminated after treatment at 121°C for 15 min. The antimicrobial substance remained active under acidic condition (pH 2.0 to 6.0, but became inactive under neutral and alkaline condition (pH 7.0 to 9.0. In addition, the antimicrobial activities of these two strains decreased remarkably after digestion by protease K. These results preliminarily suggest that the desirable antimicrobial activity of strains ZZU 203 and 204 is the result of the production of a bacteriocin-like substance, and these two strains with antimicrobial activity could be used as silage additives to inhibit proliferation of unwanted microorganism during ensiling and preserve nutrients of silage. The nature of the antimicrobial substances is being investigated in our laboratory.

  18. Identification and Antimicrobial Activity Detection of Lactic Acid Bacteria Isolated from Corn Stover Silage

    Science.gov (United States)

    Li, Dongxia; Ni, Kuikui; Pang, Huili; Wang, Yanping; Cai, Yimin; Jin, Qingsheng

    2015-01-01

    A total of 59 lactic acid bacteria (LAB) strains were isolated from corn stover silage. According to phenotypic and chemotaxonomic characteristics, 16S ribosomal DNA (rDNA) sequences and recA gene polymerase chain reaction amplification, these LAB isolates were identified as five species: Lactobacillus (L.) plantarum subsp. plantarum, Pediococcus pentosaceus, Enterococcus mundtii, Weissella cibaria and Leuconostoc pseudomesenteroides, respectively. Those strains were also screened for antimicrobial activity using a dual-culture agar plate assay. Based on excluding the effects of organic acids and hydrogen peroxide, two L. plantarum subsp. plantarum strains ZZU 203 and 204, which strongly inhibited Salmonella enterica ATCC 43971T, Micrococcus luteus ATCC 4698T and Escherichia coli ATCC 11775T were selected for further research on sensitivity of the antimicrobial substance to heat, pH and protease. Cell-free culture supernatants of the two strains exhibited strong heat stability (60 min at 100°C), but the antimicrobial activity was eliminated after treatment at 121°C for 15 min. The antimicrobial substance remained active under acidic condition (pH 2.0 to 6.0), but became inactive under neutral and alkaline condition (pH 7.0 to 9.0). In addition, the antimicrobial activities of these two strains decreased remarkably after digestion by protease K. These results preliminarily suggest that the desirable antimicrobial activity of strains ZZU 203 and 204 is the result of the production of a bacteriocin-like substance, and these two strains with antimicrobial activity could be used as silage additives to inhibit proliferation of unwanted microorganism during ensiling and preserve nutrients of silage. The nature of the antimicrobial substances is being investigated in our laboratory. PMID:25924957

  19. Ammonia, Total Reduced Sulfides, and Greenhouse Gases of Pine Chip and Corn Stover Bedding Packs.

    Science.gov (United States)

    Spiehs, Mindy J; Brown-Brandl, Tami M; Parker, David B; Miller, Daniel N; Berry, Elaine D; Wells, James E

    2016-03-01

    Bedding materials may affect air quality in livestock facilities. Our objective in this study was to compare headspace concentrations of ammonia (NH), total reduced sulfides (TRS), carbon dioxide (CO), methane (CH), and nitrous oxide (NO) when pine wood chips ( spp.) and corn stover ( L.) were mixed in various ratios (0, 10, 20, 30, 40, 60, 80, and 100% pine chips) and used as bedding with manure. Air samples were collected from the headspace of laboratory-scaled bedded manure packs weekly for 42 d. Ammonia concentrations were highest for bedded packs containing 0, 10, and 20% pine chips (equivalent to 501.7, 502.3, and 502.3 mg m, respectively) in the bedding mixture and were lowest when at least 80% pine chips were used as bedding (447.3 and 431.0 mg m, respectively for 80 and 100% pine chip bedding). The highest NH concentrations were observed at Day 28. The highest concentration of TRS was observed when 100% pine chips were used as bedding (11.4 µg m), with high concentrations occurring between Days 7 and 14, and again at Day 35. Greenhouse gases were largely unaffected by bedding material but CH and CO concentrations increased as the bedded packs aged and NO concentrations were highly variable throughout the incubation. We conclude that a mixture of bedding material that contains 30 to 40% pine chips may be the ideal combination to reduce both NH and TRS emissions. All gas concentrations increased as the bedded packs aged, suggesting that frequent cleaning of facilities would improve air quality in the barn, regardless of bedding materials used.

  20. EFEK PERLAKUAN KIMIAWI DAN HIDROTERMOLISIS PADA BIOMAS TANAMAN JAGUNG (Zea mays L. SEBAGAI SUBSTRAT PRODUKSI BIOETANOL The Effects of Chemical and Hydrothermolysis Pretreatment of Corn Stover Biomass (Zea mays L. as The Bioethanol Production Substrate

    Directory of Open Access Journals (Sweden)

    Wagiman Wagiman

    2012-05-01

    Full Text Available The purpose of this research was to obtain a fermentation substrate with a high content of cellulose and hemicellulose, as well as to decrease the cellulose cystalinity. Dried corn stover was crushed to pass 40 mesh, added by Ca(OH and water, then heated at a certain time. The experimental design was prepared using a four-factor central composite design (CCD. The results of the chemical pretreatment were treated using hydrothermolysis methods for enhancing the lignin removal and decreasing cellulose crystalinity. The suitable process condition for chemical pretreatment was achieved at the loading of 0.075 g Ca(OH /g corn stover and 6.25 ml water/g corn stover, temperature 74.6 OC at 2 hours. After hydrothermolysis, cellulose and hemicellulose were dissolved at the percentages of 52.40 % and 31.84 % respectively, while the fraction of solid substrate had a composition of cellulose of 42.68 % and hemicellulosa of 34.68 %. The crystalinity of cellulose from the leaves, cobs, and cornhusk decreased significantly. The SEM results indicated that the surface of cell wall of corn stover had been perforated by these pretreatment processes. These pores might increase the enzymatic hydrolysis of the lignocellulosic corn stover. ABSTRAK Tujuan penelitian adalah mendapatkan substrat fermentasi dengan kandungan selulosa dan hemiselulosa tinggi serta menurunkan kristalinitas komponen selulosa. Limbah tanaman jagung yang sudah kering dihancurkan hingga lolos 40 mesh, ditambah Ca(OH dan air, kemudian dipanaskan pada suhu dan waktu tertentu. Rancangan percobaan disusun dengan menggunakan central composite design (CCD dengan empat faktor. Hasil terbaik tahap ini diberi perlakuan hidrotermolisis untuk meningkatkan penyisihan komponen lignin dan menurunkan kristalinitas selulosa. Hasil pene­ litian menunjukkan bahwa kondisi proses terbaik adalah penambahan 0,075 g Ca(OH /g biomas dan 6,25 ml air/g biomas, suhu pemanasan 74,6 OC dengan waktu 2 jam

  1. Long-term no-till and stover retention each decrease the global warming potential of irrigated continuous corn.

    Science.gov (United States)

    Jin, Virginia L; Schmer, Marty R; Stewart, Catherine E; Sindelar, Aaron J; Varvel, Gary E; Wienhold, Brian J

    2017-07-01

    Over the last 50 years, the most increase in cultivated land area globally has been due to a doubling of irrigated land. Long-term agronomic management impacts on soil organic carbon (SOC) stocks, soil greenhouse gas (GHG) emissions, and global warming potential (GWP) in irrigated systems, however, remain relatively unknown. Here, residue and tillage management effects were quantified by measuring soil nitrous oxide (N2 O) and methane (CH4 ) fluxes and SOC changes (ΔSOC) at a long-term, irrigated continuous corn (Zea mays L.) system in eastern Nebraska, United States. Management treatments began in 2002, and measured treatments included no or high stover removal (0 or 6.8 Mg DM ha(-1)  yr(-1) , respectively) under no-till (NT) or conventional disk tillage (CT) with full irrigation (n = 4). Soil N2 O and CH4 fluxes were measured for five crop-years (2011-2015), and ΔSOC was determined on an equivalent mass basis to ~30 cm soil depth. Both area- and yield-scaled soil N2 O emissions were greater with stover retention compared to removal and for CT compared to NT, with no interaction between stover and tillage practices. Methane comprised <1% of total emissions, with NT being CH4 neutral and CT a CH4 source. Surface SOC decreased with stover removal and with CT after 14 years of management. When ΔSOC, soil GHG emissions, and agronomic energy usage were used to calculate system GWP, all management systems were net GHG sources. Conservation practices (NT, stover retention) each decreased system GWP compared to conventional practices (CT, stover removal), but pairing conservation practices conferred no additional mitigation benefit. Although cropping system, management equipment/timing/history, soil type, location, weather, and the depth to which ΔSOC is measured affect the GWP outcomes of irrigated systems at large, this long-term irrigated study provides valuable empirical evidence of how management decisions can impact soil GHG emissions and surface SOC

  2. Incorporating Agricultural Management Practices into the Assessment of Soil Carbon Change and Life-Cycle Greenhouse Gas Emissions of Corn Stover Ethanol Production

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Zhangcai [Argonne National Lab. (ANL), Argonne, IL (United States); Canter, Christina E. [Argonne National Lab. (ANL), Argonne, IL (United States); Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States); Mueller, Steffen [Univ. of Illinois, Chicago, IL (United States); Kwon, Ho-young [International Food Policy Research Inst., Washington, DC (United States); Han, Jeongwoo [Argonne National Lab. (ANL), Argonne, IL (United States); Wander, Michelle M. [Univ. of Illinois, Champaign, IL (United States); Wang, Michael [Argonne National Lab. (ANL), Argonne, IL (United States)

    2015-09-01

    Land management practices such as cover crop adoption or manure application that can increase soil organic carbon (SOC) may provide a way to counter SOC loss upon removal of stover from corn fields for use as a biofuel feedstock. This report documents the data, methodology, and assumptions behind the incorporation of land management practices into corn-soybean systems that dominate U.S. grain production using varying levels of stover removal in the GREETTM (Greenhouse gases, Regulated Emissions, and Energy use in Transportation) model and its CCLUB (Carbon Calculator for Land Use change from Biofuels production) module. Tillage (i.e., conventional, reduced and no tillage), corn stover removal (i.e., at 0, 30% and 60% removal rate), and organic matter input techniques (i.e., cover crop and manure application) are included in the analysis as major land management practices. Soil carbon changes associated with land management changes were modeled with a surrogate CENTURY model. The resulting SOC changes were incorporated into CCLUB while GREET was expanded to include energy and material consumption associated with cover crop adoption and manure application. Life-cycle greenhouse gas (GHG) emissions of stover ethanol were estimated using a marginal approach (all burdens and benefits assigned to corn stover ethanol) and an energy allocation approach (burdens and benefits divided between grain and stover ethanol). In the latter case, we considered corn grain and corn stover ethanol to be produced at an integrated facility. Life-cycle GHG emissions of corn stover ethanol are dependent upon the analysis approach selected (marginal versus allocation) and the land management techniques applied. The expansion of CCLUB and GREET to accommodate land management techniques can produce a wide range of results because users can select from multiple scenario options such as choosing tillage levels, stover removal rates, and whether crop yields increase annually or remain constant

  3. High-titer lactic acid production by Lactobacillus pentosus FL0421 from corn stover using fed-batch simultaneous saccharification and fermentation.

    Science.gov (United States)

    Hu, Jinlong; Lin, Yanxu; Zhang, Zhenting; Xiang, Ting; Mei, Yuxia; Zhao, Shumiao; Liang, Yunxiang; Peng, Nan

    2016-08-01

    Because the cost of refined sugar substrate and limit of worldwide food availability, lignocellulosic materials are attractive for use in lactic acid (LA) production. In this study, we found Lactobacillus pentosus strain FL0421 produced LA with high yields (0.52-0.82g/g stover) from five NaOH-pretreated and washed agro stovers through simultaneous saccharification and fermentation (SSF). We developed a fed-batch SSF process at 37°C and pH 6.0 using the cellulase of 30FPU/g stover and 10g/L yeast extract in a 5-L bioreactor to produce LA from 14% (w/w) NaOH-pretreated and washed corn stover under non-sterile condition. The LA-titer, yield and productivity reached 92.30g/L, 0.66g/g stover and 1.92g/L/h, respectively; and acetic acid titer and yield reached 34.27g/L and 0.24g/g stover. This study presented a feasible process for LA production from agro stovers and provided a candidate strain for genetic engineering for high-titer and -yield lignocellulosic LA production. Copyright © 2016 Elsevier Ltd. All rights reserved.

  4. Identifying proper agitation interval to prevent floating layers formation of corn stover and improve biogas production in anaerobic digestion.

    Science.gov (United States)

    Tian, Libin; Zou, Dexun; Yuan, Hairong; Wang, Linfeng; Zhang, Xin; Li, Xiujin

    2015-06-01

    Floating tests were conducted in anaerobic digestion with different OLR of corn stover to investigate formation of floating layers and to find proper agitation interval for preventing floating layer formation. Floating layers were formed in the early stage of no-agitation period. The daily biogas production was decreased by 81.87-87.90% in digesters with no agitation and feeding compared with digesters having agitation. Reduction of biogas production was mainly attributed to poor contact of substrate-microorganisms. Agitation intervals of 10 h, 6 h, and 2 h were found to be proper for eliminating floating layer at OLR of 1.44, 1.78 and 2.11 g(TS) L(-1) d(-1), respectively. The proper agitation interval was further validated by anaerobic experiments. It showed that proper agitation interval could not only prevent floating layer formation and achieve high biogas production but also increase energy efficiency of anaerobic digestion. The finding is useful for operating anaerobic digester with corn stover in a cost-effective way.

  5. Bioconversion of corn stover derived pentose and hexose to ethanol using cascade simultaneous saccharification and fermentation (CSSF).

    Science.gov (United States)

    Li, Xuan; Kim, Tae Hyun

    2012-01-01

    A cascade type of fermentation, designated the cascade simultaneous saccharification and fermentation (CSSF), was studied to convert corn stover derived pentose and hexose to ethanol with reduced enzyme input. In detail, each step of CSSF utilizes two sequential SSF phases operating on pentose and hexose, i.e., pentose conversion using xylanase, endo-glucanase, and recombinant Escherichia coli (KO11) with minimal glucose conversion in the first phase SSF, and hexose conversion in the second phase SSF using cellulase, β-glucosidase, and Saccharomyces cerevisiae (D(5)A). In this cascade scheme, multiple stages of 1st and 2nd phase SSF were performed in series; enzymes are recycled from the fermentation broth of the last stage for the use of the next stage. This bioconversion process yielded up to 60% of the theoretical maximum ethanol yield based on the total sugars in untreated corn stover, while enzyme loadings were reduced by 50% (v/v) and the final ethanol concentration reached 27 g/l.

  6. Acetic acid-catalyzed hydrothermal pretreatment of corn stover for the production of bioethanol at high-solids content.

    Science.gov (United States)

    Katsimpouras, Constantinos; Christakopoulos, Paul; Topakas, Evangelos

    2016-09-01

    Corn stover (CS) was hydrothermally pretreated using CH3COOH (0.3 %, v/v), and subsequently its ability to be utilized for conversion to ethanol at high-solids content was investigated. Pretreatment conditions were optimized employing a response surface methodology (RSM) with temperature and duration as independent variables. Pretreated CS underwent a liquefaction/saccharification step at a custom designed free-fall mixer at 50 °C for either 12 or 24 h using an enzyme loading of 9 mg/g dry matter (DM) at 24 % (w/w) DM. Simultaneous enzymatic saccharification and fermentation (SSF) of liquefacted corn stover resulted in high ethanol concentration (up to 36.8 g/L), with liquefaction duration having a negligible effect. The threshold of ethanol concentration of 4 % (w/w), which is required to reduce the cost of ethanol distillation, was surpassed by the addition of extra enzymes at the start up of SSF achieving this way ethanol titer of 41.5 g/L.

  7. Production of butanol (a biofuel) from agricultural residues: Part II - Use of corn stover and switchgrass hydrolysates

    Energy Technology Data Exchange (ETDEWEB)

    Qureshi, Nasib; Saha, Badal C.; Hector, Ronald E.; Dien, Bruce; Iten, Loren; Bowman, Michael J.; Cotta, Michael A. [United States Department of Agriculture (USDA), Agricultural Research Service (ARS), National Center for Agricultural Utilization Research (NCAUR), Bioenergy Research, 1815 N. University Street, Peoria, IL 61604 (United States); Hughes, Stephen; Liu, Siqing [USDA-ARS-NCAUR, Renewable Product Technology, 1815 N. University Street, Peoria, IL 61604 (United States); Sarath, Gautam [USDA-ARS, Grain, Forage, and Bioenergy Research Unit, University of Nebraska, 314 Biochemistry Hall, East Campus, Lincoln, NE 68583 (United States)

    2010-04-15

    Acetone butanol ethanol (ABE) was produced from hydrolysed corn stover and switchgrass using Clostridium beijerinckii P260. A control experiment using glucose resulted in the production of 21.06 g L{sup -1} total ABE. In this experiment an ABE yield and productivity of 0.41 and 0.31 g L{sup -1} h{sup -1} was achieved, respectively. Fermentation of untreated corn stover hydrolysate (CSH) exhibited no growth and no ABE production; however, upon dilution with water (two fold) and wheat straw hydrolysate (WSH, ratio 1:1), 16.00 and 18.04 g L{sup -1} ABE was produced, respectively. These experiments resulted in ABE productivity of 0.17-0.21 g L{sup -1} h{sup -1}. Inhibitors present in CSH were removed by treating the hydrolysate with Ca(OH){sub 2} (overliming). The culture was able to produce 26.27 g L{sup -1} ABE after inhibitor removal. Untreated switchgrass hydrolysate (SGH) was poorly fermented and the culture did not produce more than 1.48 g L{sup -1} ABE which was improved to 14.61 g L{sup -1}. It is suggested that biomass pretreatment methods that do not generate inhibitors be investigated. Alternately, cultures resistant to inhibitors and able to produce butanol at high concentrations may be another approach to improve the current process. (author)

  8. Enhancement of enzymatic hydrolysis and Klason lignin removal of corn stover using photocatalyst-assisted ammonia pretreatment.

    Science.gov (United States)

    Yoo, Chang Geun; Wang, Chao; Yu, Chenxu; Kim, Tae Hyun

    2013-03-01

    Photocatalyst-assisted ammonia pretreatment was explored to improve lignin removal of the lignocellulosic biomass for effective sugar conversion. Corn stover was treated with 5.0-12.5 wt.% ammonium hydroxide, two different photocatalysts (TiO(2) and ZnO) in the presence of molecular oxygen in a batch reactor at 60 °C. Various solid-to-liquid ratios (1:20-1:50) were also tested. Ammonia pretreatment assisted by TiO(2)-catalyzed photo-degradation removed 70 % of Klason lignin under the optimum condition (12.5 % ammonium hydroxide, 60 °C, 24 h, solid/liquid=1:20, photocatalyst/biomass=1:10 with oxygen atmosphere). The enzymatic digestibilities of pretreated corn stover were 85 % for glucan and 75 % for xylan with NH(3)-TiO(2)-treated solid and 82 % for glucan and 77 % for xylan with NH(3)-ZnO-treated solid with 15 filter paper units/g-glucan of cellulase and 30 cellobiase units/g-glucan of β-glucosidase, a 2-13 % improvement over ammonia pretreatment alone.

  9. Pretreatment of corn stover by low moisture anhydrous ammonia (LMMA) in a pilot-scale reactor and bioconversion to fuel ethanol and industrial chemicals

    Science.gov (United States)

    Corn stover (CS) adjusted to 50%, 66% and 70% moisture was pretreated by the low moisture anhydrous ammonia (LMAA) process in a pilot-scale ammoniation reactor. After ammoniation, the 70% moisture CS was treated at 90 degree C and 100 degree C whereas the others were treated at 90 degree C only. The...

  10. The effects on digestibility and ruminal measures of chemically treated corn stover as a partial replacement for grain in dairy diets

    Science.gov (United States)

    Alkaline treatment of gramineous crop residues can convert an abundant, minimally utilized, but poorly digestible straw into a moderately digestible feedstuff. The objective of this study was to evaluate the changes in digestibility and ruminal effects when calcium oxide-treated corn stover was subs...

  11. Characteristics of corn stover pretreated with liquid hot water and fed-batch semi-simultaneous saccharification and fermentation for bioethanol production.

    Science.gov (United States)

    Li, Xuezhi; Lu, Jie; Zhao, Jian; Qu, Yinbo

    2014-01-01

    Corn stover is a promising feedstock for bioethanol production because of its abundant availability in China. To obtain higher ethanol concentration and higher ethanol yield, liquid hot water (LHW) pretreatment and fed-batch semi-simultaneous saccharification and fermentation (S-SSF) were used to enhance the enzymatic digestibility of corn stover and improve bioconversion of cellulose to ethanol. The results show that solid residues from LHW pretreatment of corn stover can be effectively converted into ethanol at severity factors ranging from 3.95 to 4.54, and the highest amount of xylan removed was approximately 89%. The ethanol concentrations of 38.4 g/L and 39.4 g/L as well as ethanol yields of 78.6% and 79.7% at severity factors of 3.95 and 4.54, respectively, were obtained by fed-batch S-SSF in an optimum conditions (initial substrate consistency of 10%, and 6.1% solid residues added into system at the prehydrolysis time of 6 h). The changes in surface morphological structure, specific surface area, pore volume and diameter of corn stover subjected to LHW process were also analyzed for interpreting the possible improvement mechanism.

  12. Dilute sulfuric acid pretreatment of corn stover for enzymatic hydrolysis and efficient ethanol production by recombinant Escherichia coli FBR5 without detoxification.

    Science.gov (United States)

    Avci, Ayse; Saha, Badal C; Kennedy, Gregory J; Cotta, Michael A

    2013-08-01

    A pretreatment strategy for dilute H2SO4 pretreatment of corn stover was developed for the purpose of reducing the generation of inhibitory substances during pretreatment so that a detoxification step is not required prior to fermentation while maximizing sugar yield. The optimal conditions for pretreatment of corn stover (10%, w/v) were: 0.75% H2SO4, 160°C, and 0-5 min holding time. The conditions were chosen based on maximum glucose release after enzymatic hydrolysis, minimum loss of pentose sugars and minimum formation of sugar degradation products such as furfural and hydroxymethyl furfural. The pretreated corn stover after enzymatic saccharification generated 63.2 ± 2.2 and 63.7 ± 2.3 g total sugars per L at 0 and 5 min holding time, respectively. Furfural production was 0.45 ± 0.1 and 0.87 ± 0.4 g/L, respectively. The recombinant Escherichia coli strain FBR5 efficiently fermented non-detoxified corn stover hydrolyzate if the furfural content is <0.5 g/L.

  13. Characteristics of corn stover pretreated with liquid hot water and fed-batch semi-simultaneous saccharification and fermentation for bioethanol production.

    Directory of Open Access Journals (Sweden)

    Xuezhi Li

    Full Text Available Corn stover is a promising feedstock for bioethanol production because of its abundant availability in China. To obtain higher ethanol concentration and higher ethanol yield, liquid hot water (LHW pretreatment and fed-batch semi-simultaneous saccharification and fermentation (S-SSF were used to enhance the enzymatic digestibility of corn stover and improve bioconversion of cellulose to ethanol. The results show that solid residues from LHW pretreatment of corn stover can be effectively converted into ethanol at severity factors ranging from 3.95 to 4.54, and the highest amount of xylan removed was approximately 89%. The ethanol concentrations of 38.4 g/L and 39.4 g/L as well as ethanol yields of 78.6% and 79.7% at severity factors of 3.95 and 4.54, respectively, were obtained by fed-batch S-SSF in an optimum conditions (initial substrate consistency of 10%, and 6.1% solid residues added into system at the prehydrolysis time of 6 h. The changes in surface morphological structure, specific surface area, pore volume and diameter of corn stover subjected to LHW process were also analyzed for interpreting the possible improvement mechanism.

  14. The Role of Product Inhibition as a Yield-Determining Factor in Enzymatic High-Solid Hydrolysis of Pretreated Corn Stover

    DEFF Research Database (Denmark)

    Nymand Olsen, Søren; Borch, Kim; Cruys-Bagger, Nicolaj

    2014-01-01

    . The results suggest that the solid effect is mainly controlled by product inhibition under the given experimental conditions (washed pretreated corn stover as substrate). Cellobiose was found to be approximately 15 times more inhibitory than glucose on a molar scale. However, considering that glucose...

  15. Cellulosic Biomass Sugars to Advantaged Jet Fuel – Catalytic Conversion of Corn Stover to Energy Dense, Low Freeze Point Paraffins and Naphthenes

    Energy Technology Data Exchange (ETDEWEB)

    Cortright, Randy [Virent, Inc., Madison, WI (United States)

    2015-07-31

    The purpose of this project was to demonstrate the technical and commercial feasibility of producing liquid fuels, particularly jet fuel, from lignocellulosic materials, such as corn stover. This project was led by Virent, Inc. (Virent) which has developed a novel chemical catalytic process (the BioForming® platform) capable of producing “direct replacement” liquid fuels from biomass-derived feedstocks. Virent has shown it is possible to produce an advantaged jet fuel from biomass that meets or exceeds specifications for commercial and military jet fuel through Fuel Readiness Level (FRL) 5, Process Validation. This project leveraged The National Renewable Energy Lab’s (NREL) expertise in converting corn stover to sugars via dilute acid pretreatment and enzymatic hydrolysis. NREL had previously developed this deconstruction technology for the conversion of corn stover to ethanol. In this project, Virent and NREL worked together to condition the NREL generated hydrolysate for use in Virent’s catalytic process through solids removal, contaminant reduction, and concentration steps. The Idaho National Laboratory (INL) was contracted in this project for the procurement, formatting, storage and analysis of corn stover and Northwestern University developed fundamental knowledge of lignin deconstruction that can help improve overall carbon recovery of the combined technologies. Virent conducted fundamental catalytic studies to improve the performance of the catalytic process and NREL provided catalyst characterization support. A technoeconomic analysis (TEA) was conducted at each stage of the project, with results from these analyses used to inform the direction of the project.

  16. Impact of AFEX™ Pretreatment and Extrusion Pelleting on Pellet Physical Properties and Sugar Recovery from Corn Stover, Prairie Cord Grass, and Switchgrass.

    Science.gov (United States)

    Sundaram, Vijay; Muthukumarappan, Kasiviswanathan

    2016-05-01

    The effects of AFEX™ pretreatment, feedstock moisture content (5,10, and 15 % wb), particle size (screen sizes of 2, 4, and 8 mm), and extrusion temperature (75, 100, and 125 °C) on pellet bulk density, pellet hardness, and sugar recovery from corn stover, prairie cord grass, and switchgrass were investigated. Pellets were produced from untreated and AFEX™ pretreated feedstocks using a laboratory-scale extruder. AFEX™ pretreatment increased subsequent pellet bulk density from 453.0 to 650.6 kg m(-3) for corn stover from 463.2 to 680.1 kg m(-3) for prairie cord grass, and from 433.9 to 627.7 kg m(-3) for switchgrass. Maximum pellet hardness of 2342.8, 2424.3, and 1298.6 N was recorded for AFEX™ pretreated corn stover, prairie cord grass, and switchgrass, respectively. Glucose yields of AFEX™ corn stover pellets, prairie cord grass, and switchgrass pellets varied from 88.9 to 94.9 %, 90.1 to 94.9 %, and 87.0 to 92.9 %, respectively. Glucose and xylose yields of AFEX™ pellets were not affected by the extruder barrel temperature and the hammer mill screen size. The results obtained showed that low temperature and large particle size during the extrusion pelleting process can be employed for AFEX™-treated biomass without compromising sugar yields.

  17. High titer L-lactic acid production from corn stover with minimum wastewater generation and techno-economic evaluation based on Aspen plus modeling.

    Science.gov (United States)

    Liu, Gang; Sun, Jiaoe; Zhang, Jian; Tu, Yi; Bao, Jie

    2015-12-01

    Technological potentials of l-lactic acid production from corn stover feedstock were investigated by experimental and techno-economic studies. An optimal performance with 104.5 g/L in l-lactic acid titer and 71.5% in overall yield from cellulose in corn stover to l-lactic acid using an engineered Pediococcus acidilactici strain were obtained by overcoming several technical barriers. A rigorous Aspen plus model for l-lactic acid production starting from dry dilute acid pretreated and biodetoxified corn stover was developed. The techno-economic analysis shows that the minimum l-lactic acid selling price (MLSP) was $0.523 per kg, which was close to that of the commercial l-lactic acid produced from starch feedstock, and 24% less expensive than that of ethanol from corn stover, even though the xylose utilization was not considered. The study provided a prototype of industrial application and an evaluation model for high titer l-lactic acid production from lignocellulose feedstock.

  18. Significantly improving enzymatic saccharification of high crystallinity index's corn stover by combining ionic liquid [Bmim]Cl-HCl-water media with dilute NaOH pretreatment.

    Science.gov (United States)

    He, Yu-Cai; Liu, Feng; Gong, Lei; Zhu, Zheng-Zhong; Ding, Yun; Wang, Cheng; Xue, Yu-Feng; Rui, Huan; Tao, Zhi-Cheng; Zhang, Dan-Ping; Ma, Cui-Luan

    2015-01-01

    In this study, a pretreatment by combining acidified aqueous ionic liquid 1-butyl-3-methylimidazolium chloride (IL [Bmim]Cl) solution with dilute NaOH extraction was employed to pretreat high crystallinity index (CrI) of corn stover before its enzymatic saccharification. After NaOH extraction, [Bmim]Cl-HCl-water (78.8:1.2:20, w/w/w) media was used for further pretreatment at 130 °C for 30 min. After being enzymatically hydrolyzed for 48 h, corn stover pretreated could be biotransformed into reducing sugars in the yield of 95.1%. Furthermore, SEM, XRD and FTIR analyses of untreated and pretreated corn stovers were examined. It was found that the intact structure was disrupted by combination pretreatment and resulted in a porous and amorphous regenerated cellulosic material that greatly improved enzymatic hydrolysis. Finally, the recovered hydrolyzates obtained from the enzymatic hydrolysis of pretreated corn stovers could be fermented into ethanol efficiently. In conclusion, the combination pretreatment shows high potential application in future.

  19. Effects of feeding processed corn stover and distillers grains on growth performance and metabolism of beef cattle.

    Science.gov (United States)

    Chapple, W P; Cecava, M J; Faulkner, D B; Felix, T L

    2015-08-01

    Objectives were to evaluate the effects of replacing corn in feedlot finishing diets with processed corn stover (CS), processed by various combinations of chemical and physical methods, and modified wet distillers grain with solubles (MWDGS) on growth performance, carcass characteristics, digestibility, and ruminal metabolism of cattle. Corn stover was physically processed (ground or extruded) and chemically processed with alkaline agents (CaO and NaOH) to reduce the crystallinity of the lignocellulosic structure. In Exp. 1 steers ( = 18, initial BW = 385 ± 32 kg) and heifers ( = 41, initial BW = 381 ± 27 kg) were allotted to 1 of 5 dietary treatments: 1) 55% dry, cracked corn, 35% MWDGS, 5% vitamin-mineral supplement, and 5% untreated ground CS (), 2) CS treated with 5% CaO (DM basis) and stored in an Ag-Bag (BGCS), 3) CS treated with 5% CaO (DM basis) and extruded (5 EXCS), 4) CS treated with 4% CaO and 1% NaOH (DM basis) and extruded (4,1 EXCS), or 5) CS treated with 3% CaO and 2% NaOH (DM basis) and extruded (3,2 EXCS). Extruded CS was hydrated to 34% moisture, then an additional 16% water was added, as a solution carrying CaO or NaOH or both, via a calibrated pump during processing through a dual-shafted encased extruder (Readco Kurimoto Continuous Processor, York, PA) with the desired exiting temperature of 76.7°C ± 2.8°C. All treated CS diets contained 20% CS and 40% MWDGS (DM basis) to replace 20% corn when compared to CON. There were no effects ( ≥ 0.20) of dietary treatment on ADG, G:F, 12th-rib back fat, marbling score, LM area, or yield grade. However, cattle fed CON had increased ( = 0.02) DMI compared to cattle fed the treated CS diets. In Exp. 2, using the same diets as fed in Exp. 1, ruminally cannulated steers ( = 5; initial BW = 417 ± 21 kg) were fed for 90% of ad libitum intake in a 5 × 5 Latin square design. Apparent digestibility of NDF and ADF increased ( corn with treated CS in feedlot diets containing MWDGS increased fiber

  20. Milk fatty acid profiles in Holstein dairy cows fed diets based on corn stover or mixed forage.

    Science.gov (United States)

    Han, Rongwei; Zheng, Nan; Zhang, Yangdong; Zhao, Xiaowei; Bu, Dengpan; An, Pengpeng; Xu, Xiaoyan; Liu, Shimin; Wang, Jiaqi

    2014-01-01

    In this study the influence of modulated concentrate-to-roughage ratio on the fatty acid profile of milk fat was investigated in dairy cows. Therefore, corn stover was compared with better-quality roughages. Two groups of in total 24 Holstein dairy cows (136 ± 37 days in milk) received either a high-forage diet (Diet MF, forage-to-concentrate ratio [F:C] = 60:40) with alfalfa hay, corn silage and Chinese wild rye as forage sources, or a low-forage diet with corn stover as forage source (Diet CS, F: C = 40:60) for an experimental period of nine weeks. During the study, milk yield as well content and fatty acid profiles of milk fat were examined. Dietary treatments had no effect on milk yield and milk fat content, whereas dry matter intake (p < 0.01) and milk fat yield (p < 0.05) were higher for Diet MF than for Diet CS. Compared with Diet CS, feeding Diet MF increased the daily intake of total unsaturated fatty acids and the C18:0 and C18:3 contents (p < 0.01) in milk fat, whereas the total content of fatty acids <16C was decreased (p < 0.05). No influence on total saturated, monounsaturated and polyunsaturated fatty acids in milk was observed. The ratio of total unsaturated fatty acids in milk fat to its daily intake was substantially lower for Diet MF compared with Diet CS, suggesting that the high proportion of roughage resulted in a high rate of biohydrogenation in the rumen.

  1. Ethanol Production from Detoxified Corn Stover Hydrolysate%玉米秸秆水解液脱毒处理发酵生产酒精研究

    Institute of Scientific and Technical Information of China (English)

    张强; 庄莉; Anne Belinda Thomsen

    2012-01-01

    为了找到适宜的玉米秸秆生产酒精工艺,采用水热处理后的玉米秸秆固体与水解液进行酒精同步糖化发酵,研究了预水解后不同pH值以及饱和生石灰法脱毒相结合对酒精发酵的影响.结果表明:当pH值在4.8时,加入100%水解液,由于抑制作用,醪液中酒精质量浓度仅为0.31g/L(酒精得率9.48%).预水解后将pH值从4.8分别调整到5.5、6.0和6.5后,酒精得率都有明显提高,最高为pH值5.5时,酒精质量浓度为10.67g/L.将水解液经过饱和生石灰法脱毒处理,预水解后重新将pH值调整为5.5,酒精质量浓度达到了10.96g/L(酒精得率57.9%).与初始pH值4.8时相比,酒精得率提高了近6倍.%After hydrothermal pretreatment of corn stover, solid fraction and hydrolysate were collected separately. To find out the appropriate process for ethanol production from corn stover, ethanol production was evaluated from dried solid fraction and the hydrolysate employed as liquid fraction by baker' yeast. The effects of different pH value and detoxification on ethanol production were investigated. Firstly, prehydrolysis was performed at 50℃ for 24 h. When 100% hydrolysate was added, ethanol content of 0.31 g/L (9.48% of theoretical ethanol yield) was obtained based on the cellulose available in the pretreated corn stover due to the existence of acetic acid and furans which are important inhibitors of the fermentation to microorganisms. After prehydrolysis, the initial pH value was adjusted to 5. 5, 6. 0 and 6.5, respectively. The best value obtained was ethanol content of 10.67 g/L with addition of 100% hydrolysate at pH value of 5. 5. The hydrolysate was overlimed, then prehydrolysized for 24 h at 50℃ . After prehydrolysis, the initial pH value was adjusted again to 5.5. Ethanol content of 10.96 g/L (57. 9% of theoretical ethanol yield) was obtained. Ethanol yield increased almost 6 times compared to that at pH value of 4. 8.

  2. Detoxification of corn stover prehydrolyzate by trialkylamine extraction to improve the ethanol production with Pichia stipitis CBS 5776.

    Science.gov (United States)

    Zhu, Junjun; Yong, Qiang; Xu, Yong; Yu, Shiyuan

    2011-01-01

    In order to realize the separated ethanol fermentation of glucose and xylose, prehydrolysis of corn stover with sulfuric acid at moderate temperature was applied, while inhibitors were produced inevitably. A complex extraction was adopted to detoxify the prehydrolyzate before fermentation to ethanol with Pichia stipitis CBS 5776. The best proportion of mixed extractant was 30% trialkylamine-50% n-octanol -20% kerosene. Detoxification results indicated that 73.3% of acetic acid, 45.7% of 5-hydroxymethylfurfural and 100% of furfural could be removed. Compared with the undetoxified prehydrolyzate, the fermentability of the detoxified prehydrolyzate was significantly improved. After 48 h fermentation of the detoxified prehydrolyzate containing 7.80 g/l of glucose and 52.8 g/l of xylose, the sugar utilization ratio was 93.2%; the ethanol concentration reached its peak value of 21.8 g/l, which was corresponding to 82.3% of the theoretical value.

  3. Pretreatment of poultry manure for efficient biogas production as monosubstrate or co-fermentation with maize silage and corn stover.

    Science.gov (United States)

    Böjti, Tamás; Kovács, Kornél L; Kakuk, Balázs; Wirth, Roland; Rákhely, Gábor; Bagi, Zoltán

    2017-08-01

    Water extraction of raw chicken manure elevated the carbon-to-nitrogen ratio 2.7-fold, i.e. from 7.48 to 19.81. The treated chicken manure (T-CM) thus became suitable for biogas fermentation as monosubstrate. Improved methane production was achieved in co-fermentations with either maize silage (24% more methane) or corn stover (19% more methane) relative to T-CM monosubstrate. The standardized biogas potential assay indicated that the methane yields varied with the organic loading rate between 160 and 250 mL CH4/g organic total solid (oTS). Co-fermentation with maize silage was sustainable in continuous anaerobic digestion for at least 4 months. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Co-utilization of corn stover hydrolysates and biodiesel-derived glycerol by Cryptococcus curvatus for lipid production.

    Science.gov (United States)

    Gong, Zhiwei; Zhou, Wenting; Shen, Hongwei; Zhao, Zongbao K; Yang, Zhonghua; Yan, Jiabao; Zhao, Mi

    2016-11-01

    In the present study, synergistic effects were observed when glycerol was co-fermented with glucose and xylose for lipid production by the oleaginous yeast Cryptococcus curvatus. Glycerol was assimilated simultaneously with sugars at the beginning of the culture without adaption time. Furthermore, better lipid production results, i.e., lipid yield and lipid productivity of 18.0g/100g and 0.13g/L/h, respectively, were achieved when cells were cultured in blends of corn stover hydrolysates and biodiesel-derived glycerol than those in the hydrolysates alone. The lipid samples had fatty acid compositional profiles similar to those of vegetable oils, suggesting their potential for biodiesel production. This co-utilization strategy provides an extremely simple solution to advance lipid production from both lignocelluloses and biodiesel-derived glycerol in one step.

  5. Enhancing methane production of corn stover through a novel way: sequent pretreatment of potassium hydroxide and steam explosion.

    Science.gov (United States)

    Li, Jianghao; Zhang, Ruihong; Siddhu, Muhammad Abdul Hanan; He, Yanfeng; Wang, Wen; Li, Yeqing; Chen, Chang; Liu, Guangqing

    2015-04-01

    Getting over recalcitrance of lignocellulose is effective way to fuel production from lignocellulosic biomass. In current work, different pretreatments were applied to enhance the digestibility of corn stover (CS). Results showed that steam explosion (SE)-treated CS produced maximal methane yield (223.2 mL/gvs) at 1.2 MPa for 10 min, which was 55.2% more than untreated (143.8 mL/gvs). Whereas 1.5% KOH-treated CS produced maximum methane yield of 208.6 mL/gvs, and significantly (αpretreatment of potassium hydroxide and steam explosion (SPPE) (1.5% KOH-1.2 MPa, 10 min) achieved a very significant (αpretreat CS in the future AD industry.

  6. Highly efficient production of optically pure l-lactic acid from corn stover hydrolysate by thermophilic Bacillus coagulans.

    Science.gov (United States)

    Ma, Kedong; Hu, Guoquan; Pan, Liwei; Wang, Zichao; Zhou, Yi; Wang, Yanwei; Ruan, Zhiyong; He, Mingxiong

    2016-11-01

    A thermophilic strain Bacillus coagulans (NBRC 12714) was employed to produce l-lactic acid from corn stover hydrolysate in membrane integrated continuous fermentation. The strain NBRC 12714 metabolized glucose and xylose by the Embden-Meyerhof-Parnas pathway (EMP) and the pentose phosphate pathway (PPP), producing l-lactic acid with optical purity >99.5%. The overall l-lactic acid titer of 92g/l with a yield of 0.91g/g and a productivity of 13.8g/l/h were achieved at a dilution rate of 0.15h(-1). The productivity obtained was 1.6-fold than that of conventional continuous fermentation without cell recycling, and also was the highest among the relevant studies ever reported. These results indicated that the process developed had great potential for economical industrial production of l-lactic acid from lignocellulosic biomass. Copyright © 2016 Elsevier Ltd. All rights reserved.

  7. Two stage hydrolysis of corn stover at high solids content for mixing power saving and scale-up applications.

    Science.gov (United States)

    Liu, Ke; Zhang, Jian; Bao, Jie

    2015-11-01

    A two stage hydrolysis of corn stover was designed to solve the difficulties between sufficient mixing at high solids content and high power input encountered in large scale bioreactors. The process starts with the quick liquefaction to convert solid cellulose to liquid slurry with strong mixing in small reactors, then followed the comprehensive hydrolysis to complete saccharification into fermentable sugars in large reactors without agitation apparatus. 60% of the mixing energy consumption was saved by removing the mixing apparatus in large scale vessels. Scale-up ratio was small for the first step hydrolysis reactors because of the reduced reactor volume. For large saccharification reactors in the second step, the scale-up was easy because of no mixing mechanism was involved. This two stage hydrolysis is applicable for either simple hydrolysis or combined fermentation processes. The method provided a practical process option for industrial scale biorefinery processing of lignocellulose biomass. Copyright © 2015 Elsevier Ltd. All rights reserved.

  8. Impact of Sequential Ammonia Fiber Expansion (AFEX) Pretreatment and Pelletization on the Moisture Sorption Properties of Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Bonner, Ian J. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Thompson, David N. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Teymouri, Farzaneh [Michigan Biotechnology Inst., Lansing, MI (United States); Campbell, Timothy [Michigan Biotechnology Inst., Lansing, MI (United States); Bals, Bryan [Michigan Biotechnology Inst., Lansing, MI (United States); Tumuluru, Jaya Shankar [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-05-01

    Combining ammonia fiber expansion (AFEX™) pretreatment with a depot processing facility is a promising option for delivering high-value densified biomass to the emerging bioenergy industry. However, because the pretreatment process results in a high moisture material unsuitable for pelleting or storage (40% wet basis), the biomass must be immediately dried. If AFEX pretreatment results in a material that is difficult to dry, the economics of this already costly operation would be at risk. This work tests the nature of moisture sorption isotherms and thin-layer drying behavior of corn (Zea mays L.) stover at 20°C to 60°C before and after sequential AFEX pretreatment and pelletization to determine whether any negative impacts to material drying or storage may result from the AFEX process. The equilibrium moisture content to equilibrium relative humidity relationship for each of the materials was determined using dynamic vapor sorption isotherms and modeled with modified Chung-Pfost, modified Halsey, and modified Henderson temperature-dependent models as well as the Double Log Polynomial (DLP), Peleg, and Guggenheim Anderson de Boer (GAB) temperature-independent models. Drying kinetics were quantified under thin-layer laboratory testing and modeled using the Modified Page's equation. Water activity isotherms for non-pelleted biomass were best modeled with the Peleg temperature-independent equation while isotherms for the pelleted biomass were best modeled with the Double Log Polynomial equation. Thin-layer drying results were accurately modeled with the Modified Page's equation. The results of this work indicate that AFEX pretreatment results in drying properties more favorable than or equal to that of raw corn stover, and pellets of superior physical stability in storage.

  9. Heterologous Acidothermus cellulolyticus 1,4-β-Endoglucanase E1 Produced Within the Corn Biomass Converts Corn Stover Into Glucose

    Science.gov (United States)

    Ransom, Callista; Balan, Venkatesh; Biswas, Gadab; Dale, Bruce; Crockett, Elaine; Sticklen, Mariam

    Commercial conversion of lignocellulosic biomass to fermentable sugars requires inexpensive bulk production of biologically active cellulase enzymes, which might be achieved through direct production of these enzymes within the biomass crops. Transgenic corn plants containing the catalytic domain of Acidothermus cellulolyticus E1 endo-1,4-β glucanase and the bar bialaphos resistance coding sequences were generated after Biolistic® (BioRad Hercules, CA) bombardment of immature embryo-derived cells. E1 sequences were regulated under the control of the cauliflower mosaic virus 35S promoter and tobacco mosaic virus translational enhancer, and E1 protein was targeted to the apoplast using the signal peptide of tobacco pathogenesis-related protein to achieve accumulation of this enzyme. The integration, expression, and segregation of E1 and bar transgenes were demonstrated, respectively, through Southern and Western blotting, and progeny analyses. Accumulation of up to 1.13% of transgenic plant total soluble proteins was detected as biologically active E1 by enzymatic activity assay. The corn-produced, heterologous E1 could successfully convert ammonia fiber explosion-pretreated corn stover polysaccharides into glucose as a fermentable sugar for ethanol production, confirming that the E1 enzyme is produced in its active from.

  10. Projection of corn production and stover-harvesting impacts on soil organic carbon dynamics in the U.S. Temperate Prairies.

    Science.gov (United States)

    Wu, Yiping; Liu, Shuguang; Young, Claudia J; Dahal, Devendra; Sohl, Terry L; Davis, Brian

    2015-06-01

    Terrestrial carbon sequestration potential is widely considered as a realistic option for mitigating greenhouse gas emissions. However, this potential may be threatened by global changes including climate, land use, and management changes such as increased corn stover harvesting for rising production of cellulosic biofuel. Therefore, it is critical to investigate the dynamics of soil organic carbon (SOC) at regional or global scale. This study simulated the corn production and spatiotemporal changes of SOC in the U.S. Temperate Prairies, which covers over one-third of the U.S. corn acreage, using a biogeochemical model with multiple climate and land-use change projections. The corn production (either grain yield or stover biomass) could reach 88.7-104.7 TgC as of 2050, 70-101% increase when compared to the base year of 2010. A removal of 50% stover at the regional scale could be a reasonable cap in view of maintaining SOC content and soil fertility especially in the beginning years. The projected SOC dynamics indicated that the average carbon sequestration potential across the entire region may vary from 12.7 to 19.6 g C/m(2)/yr (i.e., 6.6-10.2 g TgC/yr). This study not only helps understand SOC dynamics but also provides decision support for sustainable biofuel development.

  11. Projection of corn production and stover-harvesting impacts on soil organic carbon dynamics in the U.S. Temperate Prairies

    Science.gov (United States)

    Wu, Yiping; Liu, Shuguang; Young, Claudia J.; Dahal, Devendra; Sohl, Terry L.; Davis, Brian

    2015-01-01

    Terrestrial carbon sequestration potential is widely considered as a realistic option for mitigating greenhouse gas emissions. However, this potential may be threatened by global changes including climate, land use, and management changes such as increased corn stover harvesting for rising production of cellulosic biofuel. Therefore, it is critical to investigate the dynamics of soil organic carbon (SOC) at regional or global scale. This study simulated the corn production and spatiotemporal changes of SOC in the U.S. Temperate Prairies, which covers over one-third of the U.S. corn acreage, using a biogeochemical model with multiple climate and land-use change projections. The corn production (either grain yield or stover biomass) could reach 88.7–104.7 TgC as of 2050, 70–101% increase when compared to the base year of 2010. A removal of 50% stover at the regional scale could be a reasonable cap in view of maintaining SOC content and soil fertility especially in the beginning years. The projected SOC dynamics indicated that the average carbon sequestration potential across the entire region may vary from 12.7 to 19.6 g C/m2/yr (i.e., 6.6–10.2 g TgC/yr). This study not only helps understand SOC dynamics but also provides decision support for sustainable biofuel development.

  12. Corn stover for biogas production: Effect of steam explosion pretreatment on the gas yields and on the biodegradation kinetics of the primary structural compounds.

    Science.gov (United States)

    Lizasoain, Javier; Trulea, Adrian; Gittinger, Johannes; Kral, Iris; Piringer, Gerhard; Schedl, Andreas; Nilsen, Paal J; Potthast, Antje; Gronauer, Andreas; Bauer, Alexander

    2017-08-12

    This study evaluated the effect of steam explosion on the chemical composition and biomethane potential of corn stover using temperatures ranging between 140 and 220°C and pretreatment times ranging between 2 and 15min. Biodegradation kinetics during the anaerobic digestion of untreated and corn stover, pretreated at two different intensities, 140°C for 5min and 180°C for 5min, were studied in tandem. Results showed that pretreatment at 160°C for 2min improved the methane yield by 22%. Harsher pretreatment conditions led to lower hemicellulose contents and methane yields, as well as higher lignin contents, which may be due to the formation of pseudo-lignin. The biodegradation kinetics trial demonstrated that steam explosion enhances the degradation of structural carbohydrates and acid insoluble lignin. Copyright © 2017 Elsevier Ltd. All rights reserved.

  13. An improved process of ethanol production from hemicellulose: bioconversion of undetoxified hemicellulosic hydrolyzate from steam-exploded corn stover with a domesticated Pichia stipitis.

    Science.gov (United States)

    Yong, Qiang; Li, Xin; Yuan, Yun; Lai, Chenhuan; Zhang, Nannan; Chu, Qiulu; Xu, Yong; Yu, Shiyuan

    2012-08-01

    Bioconversion of undetoxified hemicellulosic hydrolyzate from steam-exploded corn stover was investigated with a domesticated Pichia stipitis CBS 5776. The countercurrent washing was applied to recover sugars from the steam-exploded corn stover, which could enrich sugars in washing liquor and give an efficient saving of water. Acid concentration, reaction temperature, and time were optimized for the acid post-hydrolysis of oligosaccharides in steam-exploded prehydrolyzate by a central composite design and response surface methodology. The domestication of P. stipitis to the hydrolyzate resulted in improving sugar consumption and ethanol yield by gradually increasing the ratio of hydrolyzate in the medium. Recycling utilization of the domesticated yeast demonstrated that the yeast kept a stable ability of fermenting both hexose and pentose in the undetoxified hydrolyzate. The sugar consumption and ethanol yield were over 90 and 80 %, respectively.

  14. Anaerobic digestion of straw and corn stover: The effect of biological process optimization and pre-treatment on total bio-methane yield and energy performance.

    Science.gov (United States)

    Croce, Serena; Wei, Qiao; D'Imporzano, Giuliana; Dong, Renjie; Adani, Fabrizio

    2016-12-01

    Anaerobic digestion (AD) is a useful method for producing renewable energy/biofuel. Today, biogas production uses a large amount of energy crops (EC), with the effect of increasing AD costs and creating conflict between food/feed vs. energy use. A partial solution to this might be the substitution of EC with agricultural wastes, e.g. straw. Straw and corn stover are widely available in the world and approximately 1600millionMgyear(-1) of these substrates are available. Straw can be useful used for biogas production but its characteristics limit its performance so that sometimes the energetic balance can be negative. In this review, the limits for the conversion of this substrate into biogas were investigated and solutions/proposals for getting higher straw biogas production performance are reported. In addition, energetic balances for untreated and pre-treated substrates are reported, giving indicative evaluations of the sustainability of straw and corn stover use for biogas production.

  15. Conditioning of dilute-acid pretreated corn stover hydrolysate liquors by treatment with lime or ammonium hydroxide to improve conversion of sugars to ethanol.

    Science.gov (United States)

    Jennings, Edward W; Schell, Daniel J

    2011-01-01

    Dilute-acid pretreatment of lignocellulosic biomass enhances the ability of enzymes to hydrolyze cellulose to glucose, but produces many toxic compounds that inhibit fermentation of sugars to ethanol. The objective of this study was to compare the effectiveness of treating hydrolysate liquor with Ca(OH)2 and NH4OH for improving ethanol yields. Corn stover was pretreated in a pilot-scale reactor and then the liquor fraction (hydrolysate) was extracted and treated with various amounts of Ca(OH)2 or NH4OH at several temperatures. Glucose and xylose in the treated liquor were fermented to ethanol using a glucose-xylose fermenting bacteria, Zymomonas mobilis 8b. Sugar losses up to 10% occurred during treatment with Ca(OH)2, but these losses were two to fourfold lower with NH4OH treatment. Ethanol yields for NH4OH-treated hydrolysate were 33% greater than those achieved in Ca(OH)2-treated hydrolysate and pH adjustment to either 6.0 or 8.5 with NH4OH prior to fermentation produced equivalent ethanol yields.

  16. Assessment of Antioxidant and Antimicrobial Properties of Lignin from Corn Stover Residue Pretreated with Low-Moisture Anhydrous Ammonia and Enzymatic Hydrolysis Process.

    Science.gov (United States)

    Guo, Mingming; Jin, Tony; Nghiem, Nhuan P; Fan, Xuetong; Qi, Phoebe X; Jang, Chan Ho; Shao, Lingxiao; Wu, Changqing

    2017-07-07

    Lignin accounts for 15-35% of dry biomass materials. Therefore, developing value-added co-products from lignin residues is increasingly important to improve the economic viability of biofuel production from biomass resources. The main objective of this work was to study the lignin extracts from corn stover residue obtained from a new and improved process for bioethanol production. Extraction conditions that favored high lignin yield were optimized, and antioxidant and antimicrobial activities of the resulting lignin were investigated. Potential estrogenic toxicity of lignin extracts was also evaluated. The corn stover was pretreated by low-moisture anhydrous ammonia (LMAA) and then subjected to enzymatic hydrolysis using cellulase and hemicellulase. The residues were then added with sodium hydroxide and extracted for different temperatures and times for enhancing lignin yield and the bioactivities. The optimal extraction conditions using 4% (w/v) sodium hydroxide were determined to be 50 °C, 120 min, and 1:8 (w:v), the ratio between corn stover solids and extracting liquid. Under the optimal condition, 33.92 g of lignin yield per 100 g of corn stover residue was obtained. Furthermore, the extracts produced using these conditions showed the highest antioxidant activity by the hydrophilic oxygen radical absorbance capacity (ORAC) assay. The extracts also displayed significant antimicrobial activities against Listeria innocua. Minimal estrogenic impacts were observed for all lignin extracts when tested using the MCF-7 cell proliferation assay. Thus, the lignin extracts could be used for antioxidant and antimicrobial applications, and improve the value of the co-products from the biomass-based biorefinery.

  17. Vertical distribution of corn biomass as influenced by cover crop and stover harvest

    Science.gov (United States)

    Corn (Zea mays L.) production for grain is important given its many uses for human food, animal feed and other industrial products. Additionally, the abundance and potentially large biomass yield makes corn an attractive bioenergy feedstock. The objective of this study was to evaluate the effect of ...

  18. Simultaneous saccharification and high titer lactic acid fermentation of corn stover using a newly isolated lactic acid bacterium Pediococcus acidilactici DQ2.

    Science.gov (United States)

    Zhao, Kai; Qiao, Qingan; Chu, Deqiang; Gu, Hanqi; Dao, Thai Ha; Zhang, Jian; Bao, Jie

    2013-05-01

    A lactic acid bacterium with high tolerance of temperature and lignocellulose derived inhibitor was isolated and characterized as Pediococcus acidilactici DQ2. The strain used in the simultaneous saccharification and fermentation (SSF) for high titer lactic acid production at the high solids loading of corn stover. Corn stover was pretreated using the dry sulphuric acid pretreatment, followed by a biological detoxification to remove the inhibitors produced in the pretreatment. The bioreactor with a novel helical impeller was used to the SSF operation of the pretreated and biodetoxified corn stover. The results show that a typical SSF operation at 48 °C, pH 5.5, and near 30% (w/w) solids loading in both 5 and 50 L bioreactors was demonstrated. The lactic acid titer, yield, and productivity reached 101.9 g/L, 77.2%, and 1.06 g/L/h, respectively. The result provided a practical process option for cellulosic lactic acid production using virgin agriculture lignocellulose residues.

  19. Influence of Pyrolysis Temperature on Physico-Chemical Properties of Corn Stover (Zea mays L.) Biochar and Feasibility for Carbon Capture and Energy Balance.

    Science.gov (United States)

    Rafiq, Muhammad Khalid; Bachmann, Robert Thomas; Rafiq, Muhammad Tariq; Shang, Zhanhuan; Joseph, Stephen; Long, Ruijun

    2016-01-01

    This study examined the influence of pyrolysis temperature on biochar characteristics and evaluated its suitability for carbon capture and energy production. Biochar was produced from corn stover using slow pyrolysis at 300, 400 and 500°C and 2 hrs holding time. The experimental biochars were characterized by elemental analysis, BET, FTIR, TGA/DTA, NMR (C-13). Higher heating value (HHV) of feedstock and biochars was measured using bomb calorimeter. Results show that carbon content of corn stover biochar increased from 45.5% to 64.5%, with increasing pyrolysis temperatures. A decrease in H:C and O:C ratios as well as volatile matter, coupled with increase in the concentration of aromatic carbon in the biochar as determined by FTIR and NMR (C-13) demonstrates a higher biochar carbon stability at 500°C. It was estimated that corn stover pyrolysed at 500°C could provide of 10.12 MJ/kg thermal energy. Pyrolysis is therefore a potential technology with its carbon-negative, energy positive and soil amendment benefits thus creating win- win scenario.

  20. Pretreatment of corn stover with N-methylmorpholine-N-oxide%氧化甲基吗啉预处理玉米秸秆的工艺研究

    Institute of Scientific and Technical Information of China (English)

    徐友海; 张立弟; 高玉玲; 岳军; 王继艳; 金刚; 胡世洋; 惠继星

    2015-01-01

    对氧化甲基吗啉(NMMO)预处理玉米秸秆的工艺条件进行了实验研究,考察了温度和处理时间对后续纤维素酶水解效果的影响。结果表明:在130℃条件下预处理1 h,秸秆回收为71.5%,还原糖收率为0.51 g/g。该条件既能保证较高的秸秆回收率,又能得到较好的水解糖化效果。%In this article,the effects of two conditions of different pretreatment temperature and time of corn stover on enzymatic hydrolysis efficiency were investigated.The results showed that the yield of corn stover recovery and reducing sugar recovery were 71.5% and 0.51 g/g respectively under the NMMO pretreatment condition of temperature at 130 ℃ and time for 1 h.It was proved that in this study higher corn stover recovery and enzymatic hydrolysis efficiency were obtained at the same time.

  1. Effect of irradiation, as a pretreatment, on bioconversion of corn stover into protein-rich mycelial biomass of Pleurotus sajor-caju

    Energy Technology Data Exchange (ETDEWEB)

    Awafo, V.A.; Chahal, D.S.; Charbonneau, R. [Universite du Quebec (Canada). Applied Microbiology Research Center

    1995-10-01

    Application of irradiation for food preservation, for pretreatment of lignocellulosic materials for their hydrolysis and to increase the digestibility of lignocellulosic materials for rumen animals have been reported in the literature. In the present study, irradiation (100 KGy to 1.7 MGy) of corn stover as a pretreatment to make it susceptible for its bioconversion into protein-rich mycelial biomass of Pleurotus sajor-caju NRRL 18757 has been compared with that of mild alkali treatment (0.01 to 0.15 g NaOH/g corn stover), the most commonly used pretreatment. Protein synthesis increased with the increase in doses of irradiation as well as with the increase in concentration of NaOH. Combination pretreatment with NaOH and {gamma}-irradiation reduced the quantity of NaOH and doses of irradiation required to get optimum yields of protein indicating a strong synergistic effect. The highest protein content of the final product, mycelial biomass, was about 45% on dry weight basis. More than 90% utilization of corn stover polysaccharides for the synthesis of protein-rich mycelial biomass of P. sajor-caju was recorded. (author).

  2. Effect of irradiation, as a pretreatment, on bioconversion of corn stover into protein-rich mycelial biomass of Pleurotus sajor-caju

    Science.gov (United States)

    Awafo, V. A.; Chahal, D. S.; Charbonneau, R.

    1995-09-01

    Application of irradiation for food preservation, for pretreatment of lignocellulosic materials for their hydrolysis and to increase the digestibility of lignocellulosic materials for rumen animals have been reported in the literature. In the present study, irradiation (100 KGy to 1.7 MGy) of corn stover as a pretreatment to make it susceptible for its bioconversion into protein-rich mycelial biomass of Pleurotus sajor-caju NRRL 18757 has been compared with that of mild alkali treatment (0.01 to 0.15 g NaOH/g corn stover), the most commonly used pretreatment. Protein synthesis increased with the increase in doses of irradiation as well as with the increase in concentration of NaOH. Combination pretreatment with NaOH and γ-irradiation reduced the quantity of NaOH and doses of irradiation required to get optimum yields of protein indicating a strong synergistic effect. The highest protein content of the final product, mycelial biomass, was about 45% on dry weight basis. More than 90% utilization of corn stover polysaccharides for the synthesis of protein-rich mycelial biomass of P. sajor-caju was recorded

  3. Influence of Pyrolysis Temperature on Physico-Chemical Properties of Corn Stover (Zea mays L. Biochar and Feasibility for Carbon Capture and Energy Balance.

    Directory of Open Access Journals (Sweden)

    Muhammad Khalid Rafiq

    Full Text Available This study examined the influence of pyrolysis temperature on biochar characteristics and evaluated its suitability for carbon capture and energy production. Biochar was produced from corn stover using slow pyrolysis at 300, 400 and 500°C and 2 hrs holding time. The experimental biochars were characterized by elemental analysis, BET, FTIR, TGA/DTA, NMR (C-13. Higher heating value (HHV of feedstock and biochars was measured using bomb calorimeter. Results show that carbon content of corn stover biochar increased from 45.5% to 64.5%, with increasing pyrolysis temperatures. A decrease in H:C and O:C ratios as well as volatile matter, coupled with increase in the concentration of aromatic carbon in the biochar as determined by FTIR and NMR (C-13 demonstrates a higher biochar carbon stability at 500°C. It was estimated that corn stover pyrolysed at 500°C could provide of 10.12 MJ/kg thermal energy. Pyrolysis is therefore a potential technology with its carbon-negative, energy positive and soil amendment benefits thus creating win- win scenario.

  4. Efficient production of polymer-grade L-lactic acid from corn stover hydrolyzate by thermophilic Bacillus sp. strain XZL4.

    Science.gov (United States)

    Xue, Zhangwei; Wang, Limin; Ju, Jiansong; Yu, Bo; Xu, Ping; Ma, Yanhe

    2012-01-01

    Lactic acid has been identified as one of the top 30 potential building-block chemicals from biomass. Therefore, the search for cheap raw materials is an objective to reduce the production costs. Efficient polymer-grade L-lactic acid production was achieved in this report by a thermophilic strain Bacillus sp. XZL4 using corn stover hydrolyzate as sole carbon source. High L-lactic acid concentration (81.0 g L(-1)) was obtained from 162.5 g L(-1) concentrated corn stover hydrolyzate (total reducing sugar of 83.0 g L(-1)) with a volumetric productivity of 1.86 g L(-1) h(-1) (0-36 h) and a product yield of 0.98 g g(-1) total reducing sugars. This is the highest L-lactic acid concentration and yield reported from corn stover hydrolyzate. And the high optical purity of L-lactic acid obtained in this study also indicated that Bacillus sp. XZL4 is a promising polymer-grade L-lactic-acid producer from cellulosic biomass.

  5. Influence of Pyrolysis Temperature on Physico-Chemical Properties of Corn Stover (Zea mays L.) Biochar and Feasibility for Carbon Capture and Energy Balance

    Science.gov (United States)

    Rafiq, Muhammad Khalid; Bachmann, Robert Thomas; Rafiq, Muhammad Tariq; Shang, Zhanhuan; Joseph, Stephen; Long, Ruijun

    2016-01-01

    This study examined the influence of pyrolysis temperature on biochar characteristics and evaluated its suitability for carbon capture and energy production. Biochar was produced from corn stover using slow pyrolysis at 300, 400 and 500°C and 2 hrs holding time. The experimental biochars were characterized by elemental analysis, BET, FTIR, TGA/DTA, NMR (C-13). Higher heating value (HHV) of feedstock and biochars was measured using bomb calorimeter. Results show that carbon content of corn stover biochar increased from 45.5% to 64.5%, with increasing pyrolysis temperatures. A decrease in H:C and O:C ratios as well as volatile matter, coupled with increase in the concentration of aromatic carbon in the biochar as determined by FTIR and NMR (C-13) demonstrates a higher biochar carbon stability at 500°C. It was estimated that corn stover pyrolysed at 500°C could provide of 10.12 MJ/kg thermal energy. Pyrolysis is therefore a potential technology with its carbon-negative, energy positive and soil amendment benefits thus creating win- win scenario. PMID:27327870

  6. Physicochemical properties of bio-oil and biochar produced by fast pyrolysis of stored single-pass corn stover and cobs.

    Science.gov (United States)

    Shah, Ajay; Darr, Matthew J; Dalluge, Dustin; Medic, Dorde; Webster, Keith; Brown, Robert C

    2012-12-01

    Short harvest window of corn (Zea mays) stover necessitates its storage before utilization; however, there is not enough work towards exploring the fast pyrolysis behavior of stored biomass. This study investigated the yields and the physicochemical properties (proximate and ultimate analyses, higher heating values and acidity) of the fast pyrolysis products obtained from single-pass stover and cobs stored either inside a metal building or anaerobically within plastic wraps. Biomass samples were pyrolyzed in a 183 cm long and 2.1cm inner diameter free-fall fast pyrolysis reactor. Yields of bio-oil, biochar and non-condensable gases from different biomass samples were in the ranges of 45-55, 25-37 and 11-17 wt.%, respectively, with the highest bio-oil yield from the ensiled single-pass stover. Bio-oils generated from ensiled single-pass cobs and ensiled single-pass stover were, respectively, the most and the least acidic with the modified acid numbers of 95.0 and 65.2 mg g(-1), respectively.

  7. Enhancement of enzymatic saccharification of corn stover with sequential Fenton pretreatment and dilute NaOH extraction.

    Science.gov (United States)

    He, Yu-Cai; Ding, Yun; Xue, Yu-Feng; Yang, Bin; Liu, Feng; Wang, Cheng; Zhu, Zheng-Zhong; Qing, Qing; Wu, Hao; Zhu, Cheng; Tao, Zhi-Cheng; Zhang, Dan-Ping

    2015-10-01

    In this study, an effective method by the sequential Fenton pretreatment and dilute NaOH extraction (FT-AE) was chosen for pretreating corn stover. Before dilute NaOH (0.75 wt%) extraction at 90 °C for 1h, Fenton reagent (0.95 g/L of FeSO4 and 29.8 g/L of H2O2) was employed to pretreat CS at a solid/liquid ratio of 1/20 (w/w) at 35 °C for 30 min. The changes in the cellulose structural characteristics (porosity, morphology, and crystallinity) of the pretreated solid residue were correlated with the enhancement of enzymatic saccharification. After being enzymatically hydrolyzed for 72 h, the reducing sugars and glucose from the hydrolysis of 60 g/L FT-AE-CS pretreated could be obtained at 40.96 and 23.61 g/L, respectively. Finally, the recovered hydrolyzates containing glucose had no inhibitory effects on the ethanol fermenting microorganism. In conclusion, the sequential Fenton pretreatment and dilute NaOH extraction has high potential application in future.

  8. Corn Stover and Wheat Straw Combustion in a 176-kW Boiler Adapted for Round Bales

    Directory of Open Access Journals (Sweden)

    Joey Villeneuve

    2013-11-01

    Full Text Available Combustion trials were conducted with corn stover (CS and wheat straw (WS round bales in a 176-kW boiler (model Farm 2000. Hot water (80 °C stored in a 30,000-L water tank was transferred to a turkey barn through a plate exchanger. Gross calorific value measured in the laboratory was 17.0 and 18.9 MJ/kg DM (dry matter for CS and WS, respectively. Twelve bales of CS (1974 kg DM total, moisture content of 13.6% were burned over a 52-h period and produced 9.2% ash. Average emissions of CO, NOx and SO2 were 2725, 9.8 and 2.1 mg/m3, respectively. Thermal efficiency was 40.8%. For WS, six bales (940 kg DM total, MC of 15% were burned over a 28-h period and produced 2.6% ash. Average emissions of CO, NOx and SO2 were 2210, 40.4 and 3.7 mg/m3, respectively. Thermal efficiency was 68.0%. A validation combustion trial performed a year later with 90 CS bales confirmed good heating performance and the potential to lower ash content (6.2% average.

  9. Molybdenum mixed with glyphosate and alone via foliar spray in no-tillage common bean grown on corn stover

    Directory of Open Access Journals (Sweden)

    Gessimar Nunes Camelo

    2014-02-01

    Full Text Available The effect of molybdenum (Mo on common bean grown in desiccated corn stover in a no-tillage system was evaluated under two application modes: Mo mixed with the desiccant glyphosate and Mo direct spray to the bean leaves. The treatments (four replicates were assigned to a completely randomized block design in a split-plot arrangement with the application of Mo (0, 100, 200, 400 and 800 g ha-1 mixed with glyphosate in the main plots and Mo foliar spray (0 and 100 g ha-1 in the sub-plots. The field experiments were carried out in 2009 and 2010 in the municipality of Coimbra, Minas Gerais State, with the common bean cultivar Ouro Vermelho. Mo mixed with glyphosate had neither an effect on common bean yield nor on the Mo and N contents in leaves, however it increased the Mo and N contents in seeds. Application of Mo via foliar spray increased Mo content in leaves and Mo and N contents in seeds. The reapplication of molybdenum with glyphosate for desiccation in subsequent crops caused a cumulative effect of Mo content in bean seeds.

  10. Consolidated bioprocessing (CBP) of AFEX™-pretreated corn stover for ethanol production using Clostridium phytofermentans at a high solids loading.

    Science.gov (United States)

    Jin, Mingjie; Gunawan, Christa; Balan, Venkatesh; Dale, Bruce E

    2012-08-01

    Consolidated bioprocessing (CBP) using Clostridium phytofermentans (ATCC 700394) on ammonia fiber expansion (AFEX™)-treated corn stover (AFEX™-CS) at a low solids loading showed promising results [Jin et al. (2011) Biotechnol Bioeng 108(6): 1290-1297]. However, industrial relevant process requires high solids loading. Therefore, we studied high solids loading CBP performance on AFEX™-CS. The factors potentially affecting the performance including solids loading, CBP products acetate and ethanol, and degradation products resulting from pretreatment were investigated. At 4% (w/w) glucan loading, C. phytofermentans performed well on AFEX™-CS with no nutrients supplementation and reached similar sugar conversions as a fermentation with nutrients supplementation. A glucan conversion of 48.9% and a xylan conversion of 77.9% were achieved after 264 h with 7.0 g/L ethanol and 8.8 g/L acetate produced. Relatively high concentrations of acetate produced at high solids loading was found to be the major factor limiting the CBP performance. Degradation products in AFEX™-CS helped enhance ethanol production.

  11. Non-severe thermochemical hydrolysis of stover from white corn and sequential enzymatic saccharification and fermentation to ethanol.

    Science.gov (United States)

    Vargas-Tah, Alejandra; Moss-Acosta, Cessna L; Trujillo-Martinez, Berenice; Tiessen, Axel; Lozoya-Gloria, Edmundo; Orencio-Trejo, Montserrat; Gosset, Guillermo; Martinez, Alfredo

    2015-12-01

    A parametric study, with an initial load of 15%w/w of dry stover from white corn, was conducted to evaluate the sequential thermochemical hydrolysis (TH), enzymatic saccharification (ES) and fermentation of the whole slurry with ethanologenic Escherichia coli. The TH was designed to release the maximum amount of xylose with a concomitant formation of minimal amounts of furans. It was found that 29.0% or 93.2% of the xylan was recovered as free xylose at 130°C after 8 min in the presence of 1% or 2%w/w H2SO4 and produced only 0.06 or 0.44 g/L of total furans, respectively. After 24h of ES, 76.14-77.18 g/L of monosaccharides (pentoses and hexoses) were obtained. These slurries, which contained 0.03-0.26 g/L of total furans and 5.14-5.91 g/L of acetate, were fermented with 3.7 g/L of ethanologenic E. coli to produce 24.5-23.5 g/L of ethanol.

  12. Life cycle assessment of the production of hydrogen and transportation fuels from corn stover via fast pyrolysis

    Science.gov (United States)

    Zhang, Yanan; Hu, Guiping; Brown, Robert C.

    2013-06-01

    This life cycle assessment evaluates and quantifies the environmental impacts of the production of hydrogen and transportation fuels from the fast pyrolysis and upgrading of corn stover. Input data for this analysis come from Aspen Plus modeling, a GREET (Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation) model database and a US Life Cycle Inventory Database. SimaPro 7.3 software is employed to estimate the environmental impacts. The results indicate that the net fossil energy input is 0.25 MJ and 0.23 MJ per km traveled for a light-duty vehicle fueled by gasoline and diesel fuel, respectively. Bio-oil production requires the largest fossil energy input. The net global warming potential (GWP) is 0.037 kg CO2eq and 0.015 kg CO2eq per km traveled for a vehicle fueled by gasoline and diesel fuel, respectively. Vehicle operations contribute up to 33% of the total positive GWP, which is the largest greenhouse gas footprint of all the unit processes. The net GWPs in this study are 88% and 94% lower than for petroleum-based gasoline and diesel fuel (2005 baseline), respectively. Biomass transportation has the largest impact on ozone depletion among all of the unit processes. Sensitivity analysis shows that fuel economy, transportation fuel yield, bio-oil yield, and electricity consumption are the key factors that influence greenhouse gas emissions.

  13. Modulation of the Acetone/Butanol Ratio during Fermentation of Corn Stover-derived Hydrolysate by Clostridium beijerinckii NCIMB 8052.

    Science.gov (United States)

    Liu, Zi-Yong; Yao, Xiu-Qing; Zhang, Quan; Liu, Zhen; Wang, Ze-Jie; Zhang, Yong-Yu; Li, Fu-Li

    2017-01-27

    Producing biobutanol from lignocellulosic biomass has shown promise to ultimately reduce greenhouse gases and alleviate the global energy crisis. However, because of the recalcitrance of a lignocellulosic biomass, a pretreatment of the substrate is needed which in many cases releases soluble lignin compounds (SLCs), which inhibit growth of butanol-producing clostridia. In this study, we found that SLCs changed the acetone/butanol ratio (A/B ratio) during butanol fermentation. The typical A/B molar ratio during Clostridium beijerinckii NCIMB 8052 batch fermentation with glucose as the carbon source is about 0.5. In the present study, the A/B molar ratio during batch fermentation with a lignocellulosic hydrolysate as the carbon source was 0.95 at the end of fermentation. Structural and redox potential changes of the SLCs were characterized before and after fermentation by using gas chromatography/mass spectrometry and electrochemical analyses, which indicated that some exogenous SLCs were involved in distributing electron flow to C. beijerinckii, leading to modulation of the redox balance. This was further demonstrated by the NADH/NAD(+) ratio and trxB gene expression profile assays at the onset of solventogenic growth. As a result, the A/B ratio of end-products changed significantly during C. beijerinckii fermentation using corn stover-derived hydrolysate as the carbon source compared to that with glucose. These results revealed that SLCs not only inhibited cell growth, but also modulated the A/B ratio during C. beijerinckii butanol fermentation.

  14. Characterization of lignin during oxidative and hydrothermal pre-treatment processes of wheat straw and corn stover.

    Science.gov (United States)

    Kaparaju, Prasad; Felby, Claus

    2010-05-01

    The objective of the study was to characterize and map changes in lignin during hydrothermal and wet explosion pre-treatments of wheat straw and corn stover. Chemical composition, microscopic (atomic force microscopy and scanning electron microscopy) and spectroscopic (attenuated total reflectance Fourier transform infrared spectroscopy, ATR-FTIR) analyses were performed. Results showed that both pre-treatments improved the cellulose and lignin content with substantial removal of hemicellulose in the pre-treated biomasses. These values were slightly higher for hydrothermal compared to wet explosion pre-treatment. ATR-FTIR analyses also confirmed these results. Microscopic analysis showed that pre-treatments affected the biomass by partial difibration. Lignin deposition on the surface of the hydrothermally pre-treated fibre was very distinct while severe loss of fibril integrity was noticed with wet exploded fibre. The present study thus revealed that the lignin cannot be removed by the studied pre-treatments. However, both pre-treatments improved the accessibility of the biomass towards enzymatic hydrolysis. Copyright 2009 Elsevier Ltd. All rights reserved.

  15. Clean production of corn stover pulp using KOH+NH4OH solution and its kinetic during delignification

    Directory of Open Access Journals (Sweden)

    Sun Yong

    2012-01-01

    Full Text Available The self-made KOH together with NH4OH pulping of corn stover was investigated. The combined alkaline system could effectively remove lignin during pulping. There are three stages of lignin removal during delginification. Approximately 90% of lignin could be removed after temperature reached 150ºC for over 30 minutes. The p-hydroxyl phenol groups in lignin could be completely removed during the delignification reaction. The tendency of the increase of the crystalline degree of cellulose is observed with increase of reaction temperature. The kinetics of delignification is found to be the first order with respect to the remained lignin and the 0.4 order with respect to the remained hydroxide concentration. The activation energy of delignification is 23 kJ/mol. The solution obtained from precipitation of lignin is rich in nitrogen, phosphorous, potassium elements and organic matters. Various techniques including FT-IR, GPC, DSC, were applied to characterize the acid precipitated lignin. The result shows that the lignin with the polydispersity of 1.4 still maintains the p-coumaryl, coniferyl, and sinapyl units in its matrix.

  16. Impact of co-pretreatment of calcium hydroxide and steam explosion on anaerobic digestion efficiency with corn stover.

    Science.gov (United States)

    Ji, Jinli; Zhang, Jiyu; Yang, Liutianyi; He, Yanfeng; Zhang, Ruihong; Liu, Guangqing; Chen, Chang

    2016-09-29

    Anaerobic digestion (AD) is an effective way to utilize the abundant resource of corn stover (CS). In this light, Ca(OH)2 pretreatment alone, steam explosion (SE) pretreatment alone, and co-pretreatment of Ca(OH)2 and SE were applied to improve the digestion efficiency of CS. Results showed that AD of co-pretreated CS with 1.0% Ca(OH)2 and SE at 1.5 MPa achieved the highest cumulative methane yield of [Formula: see text], which was 61.54% significantly higher (p pretreatment enhanced from 43.03% to 69.52%. Methane yield could be well fitted by the first-order model and the modified Gompertz model. In addition, composition and structural changes of CS after pretreatment were analyzed by a fiber analyzer, scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction. The validated results indicated that co-pretreatment of Ca(OH)2 and SE was efficient to improve the digestion performance of CS and might be a suitable method for agricultural waste pretreatment in the future AD industry.

  17. Constructing xylose-assimilating pathways in Pediococcus acidilactici for high titer d-lactic acid fermentation from corn stover feedstock.

    Science.gov (United States)

    Qiu, Zhongyang; Gao, Qiuqiang; Bao, Jie

    2017-05-22

    Xylose-assimilating pathway was constructed in a d-lactic acid producing Pediococcus acidilactici strain and evolutionary adapted to yield a co-fermentation strain P. acidilactici ZY15 with 97.3g/L of d-lactic acid and xylose conversion of 92.6% obtained in the high solids content simultaneous saccharification and co-fermentation (SSCF) of dry dilute acid pretreated and biodetoxified corn stover feedstock. The heterologous genes encoding xylose isomerase (xylA) and xylulokinase (xylB) were screened and integrated into the P. acidilactici chromosome. The metabolic flux to acetic acid in phosphoketolase pathway was re-directed to pentose phosphate pathway by substituting the endogenous phosphoketolase gene (pkt) with the heterologous transketolase (tkt) and transaldolase (tal) genes. The xylose-assimilating ability of the newly constructed P. acidilactici strain was significantly improved by adaptive evolution. This study provided an important strain and process prototype for high titer d-lactic acid production from lignocellulose feedstock with efficient xylose assimilation. Copyright © 2017 Elsevier Ltd. All rights reserved.

  18. Serial completely stirred tank reactors for improving biogas production and substance degradation during anaerobic digestion of corn stover.

    Science.gov (United States)

    Li, YuQian; Liu, ChunMei; Wachemo, Akiber Chufo; Yuan, HaiRong; Zou, DeXun; Liu, YanPing; Li, XiuJin

    2017-07-01

    Several completely stirred tank reactors (CSTR) connected in series for anaerobic digestion of corn stover were investigated in laboratory scale. Serial anaerobic digestion systems operated at a total HRT of 40days, and distribution of HRT are 10+30days (HRT10+30d), 20+20days (HRT20+20d), and 30+10days (HRT30+10d) were compared to a conventional one-step CSTR at the same HRT of 40d. The results showed that in HRT10+30d serial system, the process became very unstable at organic load of 50gTS·L(-1). The HRT20+20d and HRT30+10d serial systems improved methane production by 8.3-14.6% compared to the one-step system in all loads of 50, 70, 90gTS·L(-1). The conversion rates of total solid, cellulose, and hemicellulose were increased in serial anaerobic digestion systems compared to single system. The serial systems showed more stable process performance in high organic load. HRT30+10d system showed the best biogas production and conversions among all systems. Copyright © 2017. Published by Elsevier Ltd.

  19. Anaerobic co-digestion of chicken manure and corn stover in batch and continuously stirred tank reactor (CSTR).

    Science.gov (United States)

    Li, Yeqing; Zhang, Ruihong; He, Yanfeng; Zhang, Chenyu; Liu, Xiaoying; Chen, Chang; Liu, Guangqing

    2014-03-01

    Anaerobic co-digestion of chicken manure and corn stover in batch and CSTR were investigated. The batch co-digestion tests were performed at an initial volatile solid (VS) concentration of 3gVS/L, carbon-to-nitrogen (C/N) ratio of 20, and retention time of 30d. The methane yield was determined to be 281±12mL/gVSadded. Continuous reactor was carried out with feeding concentration of 12% total solids and C/N ratio of 20 at organic loading rates (OLRs) of 1-4gVS/L/d. Results showed that at OLR of 4gVS/L/d, stable and preferable methane yield of 223±7mL/gVSadded was found, which was equal to energy yield (EY) of 8.0±0.3MJ/kgVSadded. Post-digestion of digestate gave extra EY of 1.5-2.6MJ/kgVSadded. Pyrolysis of digestate provided additional EY of 6.1MJ/kgVSadded. Pyrolysis can be a promising technique to reduce biogas residues and to produce valuable gas products simultaneously.

  20. Development of rapid bioconversion with integrated recycle technology for ethanol production from extractive ammonia pretreated corn stover.

    Science.gov (United States)

    Jin, Mingjie; Liu, Yanping; da Costa Sousa, Leonardo; Dale, Bruce E; Balan, Venkatesh

    2017-08-01

    High enzyme loading and low productivity are two major issues impeding low cost ethanol production from lignocellulosic biomass. This work applied rapid bioconversion with integrated recycle technology (RaBIT) and extractive ammonia (EA) pretreatment for conversion of corn stover (CS) to ethanol at high solids loading. Enzymes were recycled via recycling unhydrolyzed solids. Enzymatic hydrolysis with recycled enzymes and fermentation with recycled yeast cells were studied. Both enzymatic hydrolysis time and fermentation time were shortened to 24 h. Ethanol productivity was enhanced by two times and enzyme loading was reduced by 30%. Glucan and xylan conversions reached as high as 98% with an enzyme loading of as low as 8.4 mg protein per g glucan. The overall ethanol yield was 227 g ethanol/kg EA-CS (191 g ethanol/kg untreated CS). Biotechnol. Bioeng. 2017;114: 1713-1720. © 2017 Wiley Periodicals, Inc. © 2017 Wiley Periodicals, Inc.

  1. Comparative techno-economic analysis of steam explosion, dilute sulfuric acid, ammonia fiber explosion and biological pretreatments of corn stover.

    Science.gov (United States)

    Baral, Nawa Raj; Shah, Ajay

    2017-05-01

    Pretreatment is required to destroy recalcitrant structure of lignocelluloses and then transform into fermentable sugars. This study assessed techno-economics of steam explosion, dilute sulfuric acid, ammonia fiber explosion and biological pretreatments, and identified bottlenecks and operational targets for process improvement. Techno-economic models of these pretreatment processes for a cellulosic biorefinery of 113.5 million liters butanol per year excluding fermentation and wastewater treatment sections were developed using a modelling software-SuperPro Designer. Experimental data of the selected pretreatment processes based on corn stover were gathered from recent publications, and used for this analysis. Estimated sugar production costs ($/kg) via steam explosion, dilute sulfuric acid, ammonia fiber explosion and biological methods were 0.43, 0.42, 0.65 and 1.41, respectively. The results suggest steam explosion and sulfuric acid pretreatment methods might be good alternatives at present state of technology and other pretreatment methods require research and development efforts to be competitive with these pretreatment methods. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Analysis of fractionation in corn-to-ethanol plants

    Science.gov (United States)

    Nelson, Camille

    As the dry grind ethanol industry has grown, the research and technology surrounding ethanol production and co-product value has increased. Including use of back-end oil extraction and front-end fractionation. Front-end fractionation is pre-fermentation separation of the corn kernel into 3 fractions: endosperm, bran, and germ. The endosperm fraction enters the existing ethanol plant, and a high protein DDGS product remains after fermentation. High value oil is extracted out of the germ fraction. This leaves corn germ meal and bran as co-products from the other two streams. These 3 co-products have a very different composition than traditional corn DDGS. Installing this technology allows ethanol plants to increase profitability by tapping into more diverse markets, and ultimately could allow for an increase in profitability. An ethanol plant model was developed to evaluate both back-end oil extraction and front-end fractionation technology and predict the change in co-products based on technology installed. The model runs in Microsoft Excel and requires inputs of whole corn composition (proximate analysis), amino acid content, and weight to predict the co-product quantity and quality. User inputs include saccharification and fermentation efficiencies, plant capacity, and plant process specifications including front-end fractionation and backend oil extraction, if applicable. This model provides plants a way to assess and monitor variability in co-product composition due to the variation in whole corn composition. Additionally the co-products predicted in this model are entered into the US Pork Center of Excellence, National Swine Nutrition Guide feed formulation software. This allows the plant user and animal nutritionists to evaluate the value of new co-products in existing animal diets.

  3. Tissue-specific biomass recalcitrance in corn stover pretreated with liquid hot-water: enzymatic hydrolysis (part 1).

    Science.gov (United States)

    Zeng, Meijuan; Ximenes, Eduardo; Ladisch, Michael R; Mosier, Nathan S; Vermerris, Wilfred; Huang, Chia-Ping; Sherman, Debra M

    2012-02-01

    Lignin content, composition, distribution as well as cell wall thickness, structures, and type of tissue have a measurable effect on enzymatic hydrolysis of cellulose in lignocellulosic feedstocks. The first part of our work combined compositional analysis, pretreatment and enzyme hydrolysis for fractionated pith, rind, and leaf tissues from a hybrid stay-green corn, in order to identify the role of structural characteristics on enzyme hydrolysis of cell walls. The extent of enzyme hydrolysis follows the sequence rind corn stalks or other C(4) grasses into soft and hard tissue types could reduce cost of cellulose conversion by enabling reduced enzyme loadings to hydrolyze soft tissue, and directing the hard tissue to other uses such as thermal processing, combustion, or recycle to the land from which the corn was harvested. Copyright © 2011 Wiley Periodicals, Inc.

  4. Method to Produce Durable Pellets at Lower Energy Consumption Using High Moisture Corn Stover and a Corn Starch Binder in a Flat Die Pellet Mill

    Science.gov (United States)

    Tumuluru, Jaya Shankar; Conner, Craig C.; Hoover, Amber N.

    2016-01-01

    A major challenge in the production of pellets is the high cost associated with drying biomass from 30 to 10% (w.b.) moisture content. At Idaho National Laboratory, a high-moisture pelleting process was developed to reduce the drying cost. In this process the biomass pellets are produced at higher feedstock moisture contents than conventional methods, and the high moisture pellets produced are further dried in energy efficient dryers. This process helps to reduce the feedstock moisture content by about 5-10% during pelleting, which is mainly due to frictional heat developed in the die. The objective of this research was to explore how binder addition influences the pellet quality and energy consumption of the high-moisture pelleting process in a flat die pellet mill. In the present study, raw corn stover was pelleted at moistures of 33, 36, and 39% (w.b.) by addition of 0, 2, and 4% pure corn starch. The partially dried pellets produced were further dried in a laboratory oven at 70 °C for 3-4 hr to lower the pellet moisture to less than 9% (w.b.). The high moisture and dried pellets were evaluated for their physical properties, such as bulk density and durability. The results indicated that increasing the binder percentage to 4% improved pellet durability and reduced the specific energy consumption by 20-40% compared to pellets with no binder. At higher binder addition (4%), the reduction in feedstock moisture during pelleting was 510 kg/m3 and >98%, respectively, and the percent fine particles generated was reduced to <3%. PMID:27340875

  5. 考虑维护土壤功能的玉米秸秆能源开发潜力模拟%Soil function-included simulation on energy development potential of corn stover

    Institute of Scientific and Technical Information of China (English)

    刘贞; David Fridley

    2014-01-01

    soil, loam soil, sandy soil) and the soil area used for corn in every province. ② Other factors such as the harvesting of corn stover and the scale of corn stover used for burning and feedstuff were also considered when the corn stover potential used for biomass energy is being calculated. ③ Considering the alternative of corn stover used for burning by coal or natural gas in the future and the calorific value of corn stover, the biomass energy potential was calculated in a different alternative scale. Research results are given in the paper by using the above method. Assuming that the corn stover used for burning is not replaced by coal or gas in the future, the research results in three scenarios are given. In the lower reservation scenario, the corn stover potential in 2020, 2030, and 2050 will be 0.213, 0.216, and 0.303 billion tons. In the moderate reservation scenario, the corn stover Potential in 2020, 2030, and 2050 will be 0.139, 0.142, and 0.229 billion tons. In the higher reservation scenario, the corn stover potential in 2020, 2030, and 2050 will be 0.042, 0.045, and 0.129 billion tons. Assuming that the corn stover used for burning is completely replaced by coal or gas in the future, the research results will increase. In the lower reservation scenario, the corn stover potential in 2020, 2030, and 2050 will be 0.279, 0.282, and 0.396 billion tons. In the moderate reservation scenario, the corn stover Potential in 2020, 2030, and 2050 will be 0.182, 0.185, and 0.299 billion tons. In the higher reservation scenario, the corn stover potential in 2020, 2030, and 2050 will be 0.056, 0.058, and 0.169 billion tons. In China, the biomass energy potential of corn stover in 2020, 2030, and 2050 will be 4.33×1015, 4.37×1015, and 6.15×1015 kJ, respectively in the lower reservation scenario when the corn stover used for burning is replaced by gas or coal. In the higher reservation scenario and no corn stover used for burning is replaced by gas or coal, the

  6. Effect of corn stover compositional variability on minimum ethanol selling price (MESP).

    Science.gov (United States)

    Tao, Ling; Templeton, David W; Humbird, David; Aden, Andy

    2013-07-01

    A techno-economic sensitivity analysis was performed using a National Renewable Energy Laboratory (NREL) 2011 biochemical conversion design model varying feedstock compositions. A total of 496 feedstock near infrared (NIR) compositions from 47 locations in eight US Corn Belt states were used as the inputs to calculate minimum ethanol selling price (MESP), ethanol yield (gallons per dry ton biomass feedstock), ethanol annual production, as well as total installed project cost for each composition. From this study, the calculated MESP is $2.20 ± 0.21 (average ± 3 SD) per gallon ethanol.

  7. Acetic acid removal from corn stover hydrolysate using ethyl acetate and the impact on Saccharomyces cerevisiae bioethanol fermentation.

    Science.gov (United States)

    Aghazadeh, Mahdieh; Ladisch, Michael R; Engelberth, Abigail S

    2016-07-08

    Acetic acid is introduced into cellulose conversion processes as a consequence of composition of lignocellulose feedstocks, causing significant inhibition of adapted, genetically modified and wild-type S. cerevisiae in bioethanol fermentation. While adaptation or modification of yeast may reduce inhibition, the most effective approach is to remove the acetic acid prior to fermentation. This work addresses liquid-liquid extraction of acetic acid from biomass hydrolysate through a pathway that mitigates acetic acid inhibition while avoiding the negative effects of the extractant, which itself may exhibit inhibition. Candidate solvents were selected using simulation results from Aspen Plus™, based on their ability to extract acetic acid which was confirmed by experimentation. All solvents showed varying degrees of toxicity toward yeast, but the relative volatility of ethyl acetate enabled its use as simple vacuum evaporation could reduce small concentrations of aqueous ethyl acetate to minimally inhibitory levels. The toxicity threshold of ethyl acetate, in the presence of acetic acid, was found to be 10 g L(-1) . The fermentation was enhanced by extracting 90% of the acetic acid using ethyl acetate, followed by vacuum evaporation to remove 88% removal of residual ethyl acetate along with 10% of the broth. NRRL Y-1546 yeast was used to demonstrate a 13% increase in concentration, 14% in ethanol specific production rate, and 11% ethanol yield. This study demonstrated that extraction of acetic acid with ethyl acetate followed by evaporative removal of ethyl acetate from the raffinate phase has potential to significantly enhance ethanol fermentation in a corn stover bioethanol facility. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 32:929-937, 2016.

  8. Effects of twenty percent alkaline-treated corn stover without or with yucca extract on performance and nutrient mass balance of finishing steers fed modified distillers grains-based diets.

    Science.gov (United States)

    Johnson, J M; Shreck, A L; Nuttelman, B L; Burken, D B; Erickson, G E; Rincker, M J; Cecava, M J; Klopfenstein, T J

    2015-06-01

    Two experiments were conducted with 192 steers each (during the winter [November to May] or summer [June to October]) to evaluate 3 diets with or without Yucca schidigera extract in a 3 × 2 factorial on steer growth performance and N mass balance. One factor was diet (DM basis): 1) 5% untreated corn stover, 51% corn, and 40% modified distillers grains plus solubles (MDGS; CON); 2) 20% calcium oxide-treated corn stover (CaO added at 5% of stover DM), 40% MDGS, and 36% corn (TRT); or 3) 20% untreated corn stover, 40% MDGS, and 36% corn (NONTRT). The other factor was dietary extract at 0 (NOYE) or 1.0 g/d per steer (YE). No interaction between diet and YE was detected (P > 0.51) for growth performance and carcass traits in winter and only for DMI in summer. Final BW, ADG, DMI, or G:F were not different (P ≥ 0.28) between cattle fed CON and TRT, whereas cattle fed NONTRT had lesser ADG, HCW, and G:F compared to CON and TRT in the winter experiment. During the summer, final BW and ADG tended to be greater (P ≥ 0.07) for CON compared to TRT. Cattle fed TRT had reduced (P 0.18) on amount (kg/steer) or percentage of N volatized in the winter or summer. All diets had similar amounts (P > 0.13) of DM and OM removed from the pen surface in both summer and winter. Feeding CaO-treated corn stover as a partial grain replacement had no impact on performance in winter but decreased G:F in summer. Although high-fiber diets increased the amount of OM on pen surfaces, they did not impact N volatilized. Feeding a Y. schidigera extract did not affect N balance or manure characteristics.

  9. Kinetics of the pyrolysis of arundo, sawdust, corn stover and switch grass biomass by thermogravimetric analysis using a multi-stage model.

    Science.gov (United States)

    Biney, Paul O; Gyamerah, Michael; Shen, Jiacheng; Menezes, Bruna

    2015-03-01

    A new multi-stage kinetic model has been developed for TGA pyrolysis of arundo, corn stover, sawdust and switch grass that accounts for the initial biomass weight (W0). The biomass were decomposed in a nitrogen atmosphere from 23°C to 900°C in a TGA at a single 20°C/min ramp rate in contrast with the isoconversion technique. The decomposition was divided into multiple stages based on the absolute local minimum values of conversion derivative, (dx/dT), obtained from DTG curves. This resulted in three decomposition stages for arundo, corn stover and sawdust and four stages for switch grass. A linearized multi-stage model was applied to the TGA data for each stage to determine the pre-exponential factor, activation energy, and reaction order. The activation energies ranged from 54.7 to 60.9 kJ/mol, 62.9 to 108.7 kJ/mol, and 18.4 to 257.9 kJ/mol for the first, second and the third decomposition stages respectively.

  10. Application of a slurry feeder to 1 and 3 stage continuous simultaneous saccharification and fermentation of dilute acid pretreated corn stover.

    Science.gov (United States)

    Brethauer, Simone; Studer, Michael H; Wyman, Charles E

    2014-10-01

    Continuous operation is often chosen for conceptual designs of biological processing of cellulosic biomass to ethanol to achieve higher volumetric productivities. Furthermore, continuous stirred tank reactors (CSTR) can handle higher solids concentrations than possible in batch mode due to broth thinning at partial conversion in a continuous fermentor. However, experience and literature data are very limited for continuous simultaneous saccharification and fermentation (cSSF) processes. In this work, a slurry feed system was developed and applied to a 3-stage bench-scale cSSF train to convert pretreated corn stover to ethanol and determine the effects of dilution rate and number of fermentation vessels on overall volumetric productivity. The highest productivity of 0.4gL(-1)h(-1) was achieved in a single cSSF vessel with an 8h residence time. Furthermore, productivity at identical total residence times was 12% higher for operation with 3 cSSF stages than for a single CSTR stage for pretreated corn stover.

  11. On-site enzymes produced from Trichoderma reesei RUT-C30 and Aspergillus saccharolyticus for hydrolysis of wet exploded corn stover and loblolly pine.

    Science.gov (United States)

    Rana, Vandana; Eckard, Anahita D; Teller, Philip; Ahring, Birgitte K

    2014-02-01

    Cellulase production by two filamentous fungi Trichoderma reesei RUT-C30 and novel fungal strain, Aspergillus saccharolyticus on pretreated corn stover was investigated. Cellulase production was followed by the hydrolysis of two feedstocks, wet-exploded corn stover (WECS) and wet-exploded loblolly pine (WELP) by on-site produced enzyme cocktails containing cellulase from T. reesei RUT-C30 and β-glucosidase from A. saccharolyticus. The sugar yields using the on-site enzyme cocktails were compared with commercial enzymes preparations, Celluclast 1.5L and Novozym 188 at two substrate concentrations, 5% and 10% (w/w) and enzyme loading at 5 and 15 FPU/g glucan for WECS and WELP. The highest sugar yields were obtained at 5% (w/w) substrate concentration and 15 FPU/g glucan for both feedstocks. Glucose yields of 81% and 88% were obtained from on-site and commercial enzymes, respectively using WECS as feed stock. The sugar yields were 55% and 58% for WELP samples hydrolyzed with on-site and commercial enzymes, respectively.

  12. The effect of metal ions as co-catalysts on acidic ionic liquid catalyzed single-step saccharification of corn stover in water.

    Science.gov (United States)

    Wiredu, Bernard; Amarasekara, Ananda S

    2015-01-01

    The effects of adding Cr(3+), Mn(2+), Fe(3+), Co(2+) Ni(2+), Cu(2+), Zn(2+) and La(3+) chlorides as co-catalysts to 1-(1-propylsulfonic)-3-methylimidazolium chloride acidic ionic liquid catalyzed saccharification of corn stover in aqueous medium was studied at 140-170 °C, by measuring the total reducing sugar (TRS) and glucose yields. The samples with Mn(2+), Fe(3+), Co(2+) as co-catalysts produced higher TRS yields compared to the sample without the metal ions. The Mn(2+) produced the highest catalytic effect enhancements and produced TRS yields of 68.0%, 72.9%, 90.2% and 87.9% at 140, 150, 160 and 170 °C respectively; whereas the corn stover samples without the Mn(2+) produced TRS yields of 42.9%, 52.3%, 54.4% and 53.5% at the same four temperatures. At higher temperatures of 160 and 170 °C, all metal ions studied produced significant enhancements in glucose yields, except Cr(3+). The addition of La(3+) as a co-catalyst produced the highest glucose yield improvement.

  13. Two-step size reduction and post-washing of steam exploded corn stover improving simultaneous saccharification and fermentation for ethanol production.

    Science.gov (United States)

    Liu, Zhi-Hua; Chen, Hong-Zhang

    2017-01-01

    The simultaneous saccharification and fermentation (SSF) of corn stover biomass for ethanol production was performed by integrating steam explosion (SE) pretreatment, hydrolysis and fermentation. Higher SE pretreatment severity and two-step size reduction increased the specific surface area, swollen volume and water holding capacity of steam exploded corn stover (SECS) and hence facilitated the efficiency of hydrolysis and fermentation. The ethanol production and yield in SSF increased with the decrease of particle size and post-washing of SECS prior to fermentation to remove the inhibitors. Under the SE conditions of 1.5MPa and 9min using 2.0cm particle size, glucan recovery and conversion to glucose by enzymes were 86.2% and 87.2%, respectively. The ethanol concentration and yield were 45.0g/L and 85.6%, respectively. With this two-step size reduction and post-washing strategy, the water utilization efficiency, sugar recovery and conversion, and ethanol concentration and yield by the SSF process were improved.

  14. Production of a lignocellulolytic enzyme system for simultaneous bio-delignification and saccharification of corn stover employing co-culture of fungi.

    Science.gov (United States)

    Ma, Kedong; Ruan, Zhiyong

    2015-01-01

    Aiming at improving the efficiency of transferring corn stover into sugars, an efficient lignocellulolytic enzyme system was developed and investigated by co-cultivation of the Coprinus comatus with Trichoderma reesei in a single bioreactor. The results showed that the lignocellulolytic enzyme activities of the co-culture exceeded that of the monoculture, suggesting synergistic interaction between two fungi. The highest laccase activity from the co-culture was 2.6-fold increase over that of the C. comatus monoculture and reached a peak 3days earlier. The maximum delignification obtained was 66.5% and about 82% of the original polysaccharides were converted into fermentable sugars by simultaneous bio-delignification and saccharification process. Correlation analysis showed that sugar yields were directly proportional to the lignin degradation. Our results suggested that co-fungi cultivation was a valuable technique for corn stover bioconversion, which could produce high efficiency of lignocellulolytic enzyme system as a cheaper alternative to commercial enzymes for industrial utilization. Copyright © 2014 Elsevier Ltd. All rights reserved.

  15. Effect of additives on adsorption and desorption behavior of xylanase on acid-insoluble lignin from corn stover and wheat straw.

    Science.gov (United States)

    Li, Yanfei; Ge, Xiaoyan; Sun, Zongping; Zhang, Junhua

    2015-06-01

    The competitive adsorption between cellulases and additives on lignin in the hydrolysis of lignocelluloses has been confirmed, whereas the effect of additives on the interaction between xylanase and lignin is not clear. In this work, the effects of additives, poly(ethylene glycol) 2000, poly(ethylene glycol) 6000, Tween 20, and Tween 80, on the xylanase adsorption/desorption onto/from acid-insoluble lignin from corn stover (CS-lignin) and wheat straw (WS-lignin) were investigated. The results indicated that the additives could adsorb onto isolated lignin and reduce the xylanase adsorption onto lignin. Compared to CS-lignin, more additives could adsorb onto WS-lignin, making less xylanase adsorbed onto WS-lignin. In addition, the additives could enhance desorption of xylanase from lignin, which might be due to the competitive adsorption between xylanase and additives on lignin. The released xylanase from lignin still exhibited hydrolytic capacity in the hydrolysis of isolated xylan and xylan in corn stover. Copyright © 2015 Elsevier Ltd. All rights reserved.

  16. A two-stage pretreatment process using dilute hydrochloric acid followed by Fenton oxidation to improve sugar recovery from corn stover.

    Science.gov (United States)

    Li, Wenzhi; Liu, Qiyu; Ma, Qiaozhi; Zhang, Tingwei; Ma, Longlong; Jameel, Hasan; Chang, Hou-Min

    2016-11-01

    A two-stage pretreatment process is proposed in this research in order to improve sugar recovery from corn stover. In the proposed process, corn stover is hydrolyzed by dilute hydrochloric acid to recover xylose, which is followed by a Fenton reagent oxidation to remove lignin. 0.7wt% dilute hydrochloric acid is applied in the first stage pretreatment at 120°C for 40min, resulting in 81.0% xylose removal. Fenton reagent oxidation (1g/L FeSO4·7H2O and 30g/L H2O2) is performed at room temperature (about 20°C) for 12 has a second stage which resulted in 32.9% lignin removal. The glucose yield in the subsequent enzymatic hydrolysis was 71.3% with a very low cellulase dosage (3FPU/g). This two-stage pretreatment is effective due to the hydrolysis of hemicelluloses in the first stage and the removal of lignin in the second stage, resulting in a very high sugar recovery with a low enzyme loading. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Use of real time PCR to determine population profiles of individual species of lactic acid bacteria in alfalfa silage and stored corn stover.

    Science.gov (United States)

    Stevenson, David M; Muck, Richard E; Shinners, Kevin J; Weimer, Paul J

    2006-07-01

    Real-time polymerase chain reaction (RT-PCR) was used to quantify seven species of lactic acid bacteria (LAB) in alfalfa silage prepared in the presence or absence of four commercial inoculants and in uninoculated corn stover harvested and stored under a variety of field conditions. Species-specific PCR primers were designed based on recA gene sequences. Commercial inoculants improved the quality of alfalfa silage, but species corresponding to those in the inoculants displayed variations in persistence over the next 96 h. Lactobacillus brevis was the most abundant LAB (12 to 32% of total sample DNA) in all of the alfalfa silages by 96 h. Modest populations (up to 10%) of Lactobacillus plantarum were also observed in inoculated silages. Pediococcus pentosaceus populations increased over time but did not exceed 2% of the total. Small populations (0.1 to 1%) of Lactobacillus buchneri and Lactococcus lactis were observed in all silages, while Lactobacillus pentosus and Enterococcus faecium were near or below detection limits. Corn stover generally displayed higher populations of L. plantarum and L. brevis and lower populations of other LAB species. The data illustrate the utility of RT-PCR for quantifying individual species of LAB in conserved forages prepared under a wide variety of conditions.

  18. Novel DDR Processing of Corn Stover Achieves High Monomeric Sugar Concentrations from Enzymatic Hydrolysis (230 g/L) and High Ethanol Concentration (10% v/v) During Fermentation

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiaowen; Jennings, Ed; Shekiro, Joe; Kuhn, Erik M.; O' Brien, Marykate; Wang, Wei; Schell, Daniel J.; Himmel, Mike; Elander, Richard T.; Tucker, Melvin P.

    2015-04-03

    Distilling and purifying ethanol, butanol, and other products from second and later generation lignocellulosic biorefineries adds significant capital and operating cost for biofuels production. The energy costs associated with distillation affects plant gate and life cycle analysis costs. Lower titers in fermentation due to lower sugar concentrations from pretreatment increase both energy and production costs. In addition, higher titers decrease the volumes required for enzymatic hydrolysis and fermentation vessels. Therefore, increasing biofuels titers has been a research focus in renewable biofuels production for several decades. In this work, we achieved over 200 g/L of monomeric sugars after high solids enzymatic hydrolysis using the novel deacetylation and disc refining (DDR) process on corn stover. The high sugar concentrations and low chemical inhibitor concentrations from the DDR process allowed ethanol titers as high as 82 g/L in 22 hours, which translates into approximately 10 vol% ethanol. To our knowledge, this is the first time that 10 vol% ethanol in fermentation derived from corn stover without any sugar concentration or purification steps has been reported. Techno-economic analysis shows the higher titer ethanol achieved from the DDR process could significantly reduce the minimum ethanol selling price from cellulosic biomass.

  19. Distribution of aflatoxins in corn fractions visually segregated for defects

    Directory of Open Access Journals (Sweden)

    Piedade Fabiana Segatti

    2002-01-01

    Full Text Available The aflatoxin distribution in corn fractions obtained after visual segregation for defects in 30 samples, known to be contaminated, was studied. Each sample was passed through a 5.0 mm round holes sieve, graded for defects and then segregated in sound kernels (regular kernels and non-sound kernels (injured, germinated, fermented, moldy, heated, insect damaged, immature, broken, hollow, fermented up to ¼, discolored, extraneous materials, and injured by other causes, as defined by the Brazilian Official Grading rules for corn. The non-sound kernels showed the highest contamination levels in all samples. The contamination levels of non-sound kernels (20% of total weight ranged from 23 to 1,365 µg/kg of aflatoxins (B1, B2, G1 and G2 and were higher than sound kernels (p<1% ranging from not detected (ND to 126 µg/kg and in 87% of these the aflatoxin contents were lower than 20 µg/kg. Statistically significant correlation indexes were found among the percentage of defective groups like fermented, heated and sprouted kernels or the total injured kernels, and the estimated contamination levels for the sound and non sound fractions. It was concluded that the non-sound kernels fraction, even being small in weight, has contributed with 84% of the estimated contamination of the samples. The segregation of the non-sound kernels would favor a reduction in the contamination of corn lots. The poorer quality corn types (types 3 and Bellow Standart have predominated among samples of the experiment.

  20. Relationship between processing score and kernel-fraction particle size in whole-plant corn silage.

    Science.gov (United States)

    Dias Junior, G S; Ferraretto, L F; Salvati, G G S; de Resende, L C; Hoffman, P C; Pereira, M N; Shaver, R D

    2016-04-01

    Kernel processing increases starch digestibility in whole-plant corn silage (WPCS). Corn silage processing score (CSPS), the percentage of starch passing through a 4.75-mm sieve, is widely used to assess degree of kernel breakage in WPCS. However, the geometric mean particle size (GMPS) of the kernel-fraction that passes through the 4.75-mm sieve has not been well described. Therefore, the objectives of this study were (1) to evaluate particle size distribution and digestibility of kernels cut in varied particle sizes; (2) to propose a method to measure GMPS in WPCS kernels; and (3) to evaluate the relationship between CSPS and GMPS of the kernel fraction in WPCS. Composite samples of unfermented, dried kernels from 110 corn hybrids commonly used for silage production were kept whole (WH) or manually cut in 2, 4, 8, 16, 32 or 64 pieces (2P, 4P, 8P, 16P, 32P, and 64P, respectively). Dry sieving to determine GMPS, surface area, and particle size distribution using 9 sieves with nominal square apertures of 9.50, 6.70, 4.75, 3.35, 2.36, 1.70, 1.18, and 0.59 mm and pan, as well as ruminal in situ dry matter (DM) digestibilities were performed for each kernel particle number treatment. Incubation times were 0, 3, 6, 12, and 24 h. The ruminal in situ DM disappearance of unfermented kernels increased with the reduction in particle size of corn kernels. Kernels kept whole had the lowest ruminal DM disappearance for all time points with maximum DM disappearance of 6.9% at 24 h and the greatest disappearance was observed for 64P, followed by 32P and 16P. Samples of WPCS (n=80) from 3 studies representing varied theoretical length of cut settings and processor types and settings were also evaluated. Each WPCS sample was divided in 2 and then dried at 60 °C for 48 h. The CSPS was determined in duplicate on 1 of the split samples, whereas on the other split sample the kernel and stover fractions were separated using a hydrodynamic separation procedure. After separation, the

  1. Effects of replacing wild rye, corn silage, or corn grain with CaO-treated corn stover and dried distillers grains with solubles in lactating cow diets on performance, digestibility, and profitability.

    Science.gov (United States)

    Shi, H T; Li, S L; Cao, Z J; Wang, Y J; Alugongo, G M; Doane, P H

    2015-10-01

    The objective of this study was to measure the effects of partially replacing wild rye (Leymus chinensis; WR), corn silage (CS), or corn grain (CG) in dairy cow diets with CaO-treated corn stover (T-CS) and corn dried distillers grains with soluble (DDGS) on performance, digestibility, blood metabolites, and income over feed cost. Thirty tonnes of air-dried corn stover was collected, ground, and mixed with 5% CaO. Sixty-four Holstein dairy cows were blocked based on days in milk, milk yield, and parity and were randomly assigned to 1 of 4 treatments. The treatments were (1) a diet containing 50% concentrate, 15% WR, 25% CS, and 10% alfalfa hay (CON); (2) 15% WR, 5% CG, and 6% soybean meal were replaced by 15% T-CS and 12% DDGS (RWR); (3) 12.5% CS, 6% CG, and 5% soybean meal were replaced by 12.5% T-CS and 12%DDGS (RCS); (4) 13% CG and 6% soybean meal were replaced by 7% T-CS and 13% DDGS (RCG). Compared with CON treatment, cows fed RCS and RCG diets had similar dry matter intake (CON: 18.2 ± 0.31 kg, RCS: 18.6 ± 0.31 kg, and RCG: 18.4 ± 0.40 kg). The RWR treatment tended to have lower dry matter intake than other treatments. The inclusion of T-CS and DDGS in treatment diets as a substitute for WR, CS, or CG had no effects on lactose percentage (CON: 4.96 ± 0.02%, RWR: 4.97 ± 0.02%, RCS: 4.96 ± 0.02%, and RCG: 4.94 ± 0.02%), 4% fat-corrected milk yield (CON: 22.7 ± 0.60 kg, RWR: 22.1 ± 0.60 kg, RCS: 22.7 ± 0.60 kg, and RCG: 22.7 ± 0.60 kg), milk fat yield (CON: 0.90 ± 0.03 kg, RWR: 0.86 ± 0.03 kg, RCS: 0.87 ± 0.03 kg, and RCG: 0.89 ± 0.03 kg), and milk protein yield (CON: 0.74 ± 0.02 kg, RWR: 0.72 ± 0.02 kg, RCS: 0.73 ± 0.02 kg, and RCG: 0.71 ± 0.02 kg). Cows fed the RWR diet had higher apparent dry matter digestibility (73.7 ± 1.30 vs. 70.2 ± 1.15, 69.9 ± 1.15, and 69.9 ± 1.15% for RWR vs. CON, RCS, and RCG, respectively) and lower serum urea N (3.55 ± 0.11 vs. 4.03 ± 0.11, 3.95 ± 0.11, and 3.99 ± 0.11 mmol/L for RWR vs. CON, RCS, and RCG

  2. Scale-up and process integration of sugar production by acidolysis of municipal solid waste/corn stover blends in ionic liquids.

    Science.gov (United States)

    Li, Chenlin; Liang, Ling; Sun, Ning; Thompson, Vicki S; Xu, Feng; Narani, Akash; He, Qian; Tanjore, Deepti; Pray, Todd R; Simmons, Blake A; Singh, Seema

    2017-01-01

    Lignocellulosic biorefineries have tonnage and throughput requirements that must be met year round and there is no single feedstock available in any given region that is capable of meeting the price and availability demands of the biorefineries scheduled for deployment. Significant attention has been historically given to agriculturally derived feedstocks; however, a diverse range of wastes, including municipal solid wastes (MSW), also have the potential to serve as feedstocks for the production of advanced biofuels and have not been extensively studied. In addition, ionic liquid (IL) pretreatment with certain ILs is receiving great interest as a potential process that enables fractionation of a wide range of feedstocks. Acid catalysts have been used previously to hydrolyze polysaccharides into fermentable sugars following IL pretreatment, which could potentially provide a means of liberating fermentable sugars from lignocellulose without the use of costly enzymes. However, successful optimization and scale-up of the one-pot acid-assisted IL deconstruction for further commercialization involve challenges such as reactor compatibility, mixing at high solid loading, sugar recovery, and IL recycling, which have not been effectively resolved during the development stages at bench scale. Here, we present the successful scale-up demonstration of the acid-assisted IL deconstruction on feedstock blends of municipal solid wastes and agricultural residues (corn stover) by 30-fold, relative to the bench scale (6 vs 0.2 L), at 10% solid loading. By integrating IL pretreatment and acid hydrolysis with subsequent centrifugation and extraction, the sugar and lignin products can be further recovered efficiently. This scale-up development at Advanced Biofuels/Bioproducts Process Demonstration Unit (ABPDU) will leverage the opportunity and synergistic efforts toward developing a cost-effective IL-based deconstruction technology by drastically eliminating enzyme, reducing water

  3. 玉米秸秆半同步与同步糖化发酵的研究%Semi-simultaneous/Simultaneous Saccharification and Fermentation of Corn Stover

    Institute of Scientific and Technical Information of China (English)

    杨德良; 储秋露; 赖晨欢; 谢益晖; 李鑫; 余世袁; 勇强

    2015-01-01

    于初始底物质量浓度100 g/L,酶解6 h、12 h分别补料50 g/L条件下,以总底物质量浓度200 g/L的绿液预处理玉米秸秆,先预酶解24 h后同步糖化发酵48 h,体系中乙醇质量浓度47.58 g/L,乙醇得率为0.42 g/g(以纤维素计,下同)。而不经预酶解直接同步糖化发酵72 h,体系中乙醇质量浓度48.57 g/L,乙醇得率为0.43 g/g。与基于补料预酶解的半同步糖化发酵相比,补料同步糖化发酵技术工艺简单,适合于高浓度底物绿液预处理玉米秸秆的生物转化。%Corn stover pretreated by green liquor was hydrolyzed for 24 h at an initial substrate concentration of 100 g/L and a fed-batch of 50 g/L substrate for 6 h and 12 h,respectively,and then simultaneously saccharified and fermented for 48 h. Ethanol with a mass concentration of 47. 58 g/L and a yield with 0. 42 g/g cellulose was obtained. As the corn stover was pretreated under the same condition for 72 h,and the mass concentration and the yield of ethanol were 48. 57 g/L ethanol and 0. 43 g/g cellulose, respectively. Compared to semi-simultaneous saccharification and fermentation based on pre-hydrolysis, the simultaneous saccharification and fermentation were suitable for the bioconversion of pretreated corn stover at high substrate loading.

  4. Modification of lipid fraction in ensiled high moisture corn

    Directory of Open Access Journals (Sweden)

    Davide Bochicchio

    2015-09-01

    Full Text Available The aim of this work is to study the changes of the lipidic fraction of ensiled high moisture corn (HMC. 11 maize hybrids were used, ensiled each in 3 mini experimental silos of 100 litres. For each hybrid 1 sample of fresh high moisture corn was obtained immediately after milling and 3 samples of ensiling HMC were kept after 2, 7 and 12 months. All samples were analysed for pH, dry matter, lactic acid, ammonia-N, ether extract, fatty acid composition and volatile fatty acids (VFAs. Ether extract of fresh high moisture corn was 35.7 g/kg dry matter (DM and increased after 2 and 7 months of storage up to 39.4 g/Kg DM (P≤0.01; after 12 months it decreased to 38.1 g/kg DM (P≤0.01. Both saturated fatty acids (SFA and monounsaturated fatty acids (MUFA percentages decreased from 18.23% to 15.47% and from 24.84% to 23.57% respectively (before ensiling vs 12 months P≤0.01. Linoleic acid percentage increased from 55.34% to 59.44% (before ensiling vs 12 months P≤0.01. The linoleic acid content (g/kg of DM increased on average from 19,1 before ensiling to 22.5 after 12 months of ensiling. These differences may affect the linoleic acid content of heavy pig diets when maize is used as HMC instead of corn meal.

  5. Cause analysis of the effects of acid-catalyzed steam-exploded corn stover prehydrolyzate on ethanol fermentation by Pichia stipitis CBS 5776.

    Science.gov (United States)

    Zhu, Junjun; Yang, Jinlong; Zhu, Yuanyuan; Zhang, Lingling; Yong, Qiang; Xu, Yong; Li, Xin; Yu, Shiyuan

    2014-11-01

    The prehydrolyzate obtained from acid-catalyzed steam-exploded corn stover (ASC) mainly contains xylose and a number of inhibitory compounds that inhibit ethanol fermentation by Pichia stipitis. In this study, the effects of the ASC prehydrolyzate, specifically those of the carbohydrate-degradation products, lignin-degradation products (which were extracted from ASC prehydrolyzate using ethyl acetate), and six major phenolic compounds (added to pure-sugar media individually or in combination), on ethanol fermentation were investigated. Results indicate that the effects of the carbohydrate-degradation products were negligible (10 h delayed) compared with those of pure-sugar fermentation, whereas the effects of the lignin-degradation products were significant (52 h delayed). Meanwhile, the inhibitory effects of the major phenolic compounds were not caused by certain types of inhibitors, but were due to the synergistic effects of various inhibitors.

  6. Effect of primary degradation-reaction products from Ammonia Fiber Expansion (AFEX)-treated corn stover on the growth and fermentation of Escherichia coli KO11.

    Science.gov (United States)

    Lau, Ming W; Dale, Bruce E

    2010-10-01

    The primary degradation-reaction products (DRP) identified in Ammonia Fiber Expansion (AFEX)-pretreated corn stover are acetate, lactate, 4-hydroxybenzaldehyde (4HBD) and acetamide. The effects of these products at a broad concentration range were tested on Escherichia coli KO11, a strain engineered for cellulosic ethanol production. Fermentations using glucose or xylose as the sole carbohydrate source and a sugar mixture of glucose and xylose were conducted to determine how these products and sugar selection affected fermentation performance. Co-fermentation of the sugar mixture exhibited the lowest overall ethanol productivity compared to single-sugar fermentations and was more susceptible to inhibition. Metabolic ethanol yield increased with the increasing initial concentration of acetate. Although these degradation-reaction products (with exception of acetamide) are generally perceived to be inhibitory, organic acids and 4-hydroxybenzaldehyde at low levels stimulated fermentation. Adaptation of cells to these products prior to fermentation increased overall fermentation rate.

  7. Simultaneous saccharification and co-fermentation of aqueous ammonia pretreated corn stover with an engineered Saccharomyces cerevisiae SyBE005.

    Science.gov (United States)

    Zhu, Jia-Qing; Qin, Lei; Li, Bing-Zhi; Yuan, Ying-Jin

    2014-10-01

    Co-fermentation of glucose and xylose from lignocelluloses is an efficient approach to increasing ethanol production. Simultaneous saccharification and co-fermentation (SSCF) of corn stover pretreated with aqueous ammonia was performed using engineered yeast with xylose utilization pathway. Thus far, the effect of the several key factors on SSCF was investigated, including temperature, inoculation size, pre-hydrolysis and pH. Ethanol concentration was achieved to 36.5 g/L during SSCF process with 6% glucan loading. The addition of Tween 20 reduced enzyme loading, i.e., from 15 to 7.5 FPU/gglucan with the same final ethanol concentration. The ethanol concentration was achieved to 70.1g/L at 12% glucan loading. Yeast feeding, combined with substrate and enzyme feeding, was proved to be an efficient approach for SSCF with high solid loading.

  8. Effects of microwave power and microwave irradiation time on pretreatment efficiency and characteristics of corn stover using combination of steam explosion and microwave irradiation (SE-MI) pretreatment.

    Science.gov (United States)

    Pang, Feng; Xue, Shulin; Yu, Shengshuan; Zhang, Chao; Li, Bing; Kang, Yong

    2012-08-01

    The effects of microwave power and microwave irradiation time on pretreatment efficiency and characteristics of corn stover were investigated based on a new process named combination of steam explosion and microwave irradiation (SE-MI) pretreatment. Results showed that with microwave power and microwave irradiation time increasing, glucose and xylose that released into hydrolyzate, as well as enzymatic hydrolysis yields and sugar yields of glucose and xylose were all slightly increased after SE-MI pretreatment. The maximum sugar yield was 72.1 g per 100 g glucose and xylose in feedstock, achieved at 540 W microwave power and 5 min microwave irradiation time. XRD analysis showed that the crystallinity of biomass was 15.6-19.9% lower for SE-MI pretreatment with microwave effect than that without microwave effect. However, low microwave power and short microwave irradiation time were favorable for SE-MI pretreatment considering energy consumption.

  9. Enhanced alkaline cellulases production by the thermohalophilic Aspergillus terreus AUMC 10138 mutated by physical and chemical mutagens using corn stover as substrate.

    Science.gov (United States)

    Isaac, George Saad; Abu-Tahon, Medhat Ahmed

    2015-01-01

    A thermohalophilic fungus, Aspergillus terreus AUMC 10138, isolated from the Wadi El-Natrun soda lakes in northern Egypt was exposed successively to gamma and UV-radiation (physical mutagens) and ethyl methan-sulfonate (EMS; chemical mutagen) to enhance alkaline cellulase production under solid state fermentation (SSF) conditions. The effects of different carbon sources, initial moisture, incubation temperature, initial pH, incubation period, inoculum levels and different concentrations of NaCl on production of alkaline filter paper activity (FPase), carboxymethyl cellulase (CMCase) and β-glucosidase by the wild-type and mutant strains of A. terreus were evaluated under SSF. The optimum conditions for maximum production of FPase, CMCase and β-glucosidase were found to be the corn stover: moisture ratio of 1:3(w/v), temperature 45 °C, pH range, 9.0-11.0, and fermentation for 4, 4 and 7 day, respectively. Inoculum levels of 30% for β-glucosidase and 40% for FPase, CMCase gave the higher cellulase production by the wild-type and mutant strains, respectively. Higher production of all three enzymes was obtained at a 5% NaCl. Under the optimized conditions, the mutant strain A. terreus M-17 produced FPase (729 U/g), CMCase (1,783 U/g), and β-glucosidase (342 U/g), which is, 1.85, 1.97 and 2.31-fold higher than the wild-type strain. Our results confirmed that mutant strain M-17 could be a promising alkaline cellulase enzyme producer employing lignocellulosics especially corn stover.

  10. Short communication. Effects of adding different protein and carbohydrates sources on chemical composition and in vitro gas production of corn stover silage

    Directory of Open Access Journals (Sweden)

    L. A. Mejía-Uribe

    2013-05-01

    Full Text Available The use of protein-rich by-products based in swine manure (SM, poultry waste (PW or chemicals compounds as urea (U, as well as energy products like molasses (M and bakery by-product (BB, is a viable method to produce good quality silage. In addition, the use of a bacterial additive can improve the fermentation characteristics of silage. The objective of this study was to determine chemical composition, in vitro gas production (GP and dry matter disappearance (DMd, using different sources of protein and energy in silage. The silages were made using SM, PW or U as protein sources and M or BB as energy source, with corn stover and with or without a bacterial additive. The organic matter (OM content was higher (p < 0.001 in silages with UBB, UM and SMBB compared with the rest of the treatments; meanwhile crude protein content was higher (p < 0.001 in silages with U. The addition of a bacterial additive increased (p < 0.05 OM content and decreased (p < 0.05 fiber content. Total GP was higher (p < 0.05 in silages containing BB, but DMd was higher (p < 0.05 in silages with U and SMBB. The inclusion of a bacterial additive decreased (p < 0.05 GP and DMd. The use of alternative sources of protein such as poultry and swine manure or urea, and of by-products of sugar industry and bakery is an alternative for silages based on corn stover. The results show that when properly formulated, the silages can provide more than 16% of crude protein and have DMd values above 60%.

  11. Hyperspectral Estimation of Corn Fraction of Photosynthetically Active Radiation

    Institute of Scientific and Technical Information of China (English)

    YANG Fei; ZHANG Bai; SONG Kai-shan; WANG Zong-ming; YOU Jin-chun; LIU Dian-wei; XU Jing-ping

    2007-01-01

    Fraction of absorbed photosynthetically active radiation (FPAR) is one of the important variables in many vegetation productivity and biomass estimation models. Therefore, it is significant to retrieve FPAR accurately for the improvement of model precision. On the basis of the field experiment, this article analyzed the correlations between corn canopy FPAR and spectral reflectance, and reflectance derivative. Discussion about the mechanism of FPAR estimation with different empirical models is based upon corn canopy reflectance, reflectance derivative, NDVI (normalized difference vegetation index) and RVI (ratio vegetation index). The reflectance of visible bands showed much better correlations with FPAR than near-infrared bands. The correlation between FPAR and reflectance derivative varied more frequently and greatly than that between FPAR and reflectance, and with preferable correlation only around 520, 570, 670, 805, 950, and 1010 nm.Reflectance and reflectance derivative both had intimate correlation with FPAR at some typical single band, with the maximum R2 of 0.791 and 0.882, respectively. In a word, reflectance derivative and vegetation index were much effective in the estimation of corn FPAR than reflectance, and the stepwise regression of multibands with reflectance derivative showed the best regression with R2 of 0.944. Reflectance at 375 and 950 nm with absorption characteristics caused by water showed prodigious potential for FPAR precisely estimating model establishment. On the whole, vegetation index and reflectance derivative had good relationships with FPAR, and could be used for FAPR estimation. It would be effective for choosing right bands and excavating the hyperspectral data to improve FPAR estimating precision.

  12. Optimization of Exploded Corn Stover Substrate by Microbial Fermentation for Animal Feed Production%微生物发酵爆破秸秆生产动物饲料培养基的优化

    Institute of Scientific and Technical Information of China (English)

    常娟; 尹清强; 郑秋红; 姜义宝; 郭红伟; 左瑞雨; 刘俊熙

    2012-01-01

    The solid fermentation substrate of exploded corn stover fermented by Aspergillus oryzae for producing animal feed was optimized. The four-factor and three-level orthogonal experiment of exploded corn stover (81% — 100%), corn meal (0% , 2. 5% and 5. 0%) , wheat bran (0%,2. 5% and 5. 0%) .soybean meal (0%,2. 5% and 5.0%) and nutrient solution (0%,2. 0% and 4. 0%) was used in this experiment, and the culture medium was optimized by determining the cellulose degradation,the filter paper cellulose enzyme activity (FPA)and CMCase activity of the fermented product. The result showed that the optimal medium for biodegradation and FPA production of exploded corn stover was 5% corn meal,2. 5% wheat bran,5. 0% soybean meal and 4. 0% nutrient solution. The levels of nutrient solution,corn meal,and soybean meal had significant effects on stover degradation (P<0. 05). The optimal medium for QVICase production of exploded corn stover was 2. 5% corn meal, 2. 5% wheat bran, 5. 0% soybean meal and 4. 0% nutrient solution. This work obtained the best culture medium for producing biological corn stover feed was 83. 5% exploded corn stover, 5. 0% corn meal, 2. 5% wheat bran, 5. 0% soybean meal and 4. 0% nutrient solution.%为了促进秸秆饲料资源开发及其在动物饲养中的应用,对爆破玉米秸秆米曲霉固体发酵生产动物饲料的固体发酵培养基进行优化.以爆破玉米秸秆为主要原料(81%~100%),以玉米(0、2.5%、5.0%)、麸皮(0、2.5%、5.0%)、豆粕(0、2.5%、5.0%)和营养液(0、2.0%、4.0%)设计四因素三水平正交试验,固体发酵6d后,测定发酵产物纤维素降解率、滤纸酶活性和羧甲基纤维素(CMC)酶活性,选择最佳发酵培养基.结果表明,纤维素降解率和滤纸酶活性最高的培养基组合为:83.5%爆破玉米秸秆、5.0%玉米、2.5%麸皮、5.0%豆粕和4.0%营养液,其中营养液、豆粕和玉米的不同水平对纤维素的降解率有

  13. High-titer lactic acid production from NaOH-pretreated corn stover by Bacillus coagulans LA204 using fed-batch simultaneous saccharification and fermentation under non-sterile condition.

    Science.gov (United States)

    Hu, Jinlong; Zhang, Zhenting; Lin, Yanxu; Zhao, Shumiao; Mei, Yuxia; Liang, Yunxiang; Peng, Nan

    2015-04-01

    Lactic acid (LA) is an important chemical with various industrial applications. Non-food feedstock is commercially attractive for use in LA production; however, efficient LA fermentation from lignocellulosic biomass resulting in both high yield and titer faces technical obstacles. In this study, the thermophilic bacterium Bacillus coagulans LA204 demonstrated considerable ability to ferment glucose, xylose, and cellobiose to LA. Importantly, LA204 produces LA from several NaOH-pretreated agro stovers, with remarkably high yields through simultaneous saccharification and fermentation (SSF). A fed-batch SSF process conducted at 50°C and pH 6.0, using a cellulase concentration of 30 FPU (filter paper unit)/g stover and 10 g/L yeast extract in a 5-L bioreactor, was developed to produce LA from 14.4% (w/w) NaOH-pretreated non-sterile corn stover. LA titer, yield, and average productivity reached 97.59 g/L, 0.68 g/g stover, and 1.63 g/L/h, respectively. This study presents a feasible process for lignocellulosic LA production from abundant agro stovers.

  14. Cellulosic Biomass Sugars to Advantage Jet Fuel: Catalytic Conversion of Corn Stover to Energy Dense, Low Freeze Point Paraffins and Naphthenes: Cooperative Research and Development Final Report, CRADA Number CRD-12-462

    Energy Technology Data Exchange (ETDEWEB)

    Elander, Rick [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2015-08-04

    NREL will provide scientific and engineering support to Virent Energy Systems in three technical areas: Process Development/Biomass Deconstruction; Catalyst Fundamentals; and Technoeconomic Analysis. The overarching objective of this project is to develop the first fully integrated process that can convert a lignocellulosic feedstock (e.g., corn stover) efficiently and cost effectively to a mix of hydrocarbons ideally suited for blending into jet fuel. The proposed project will investigate the integration of Virent Energy System’s novel aqueous phase reforming (APR) catalytic conversion technology (BioForming®) with deconstruction technologies being investigated by NREL at the 1-500L scale. Corn stover was chosen as a representative large volume, sustainable feedstock.

  15. Evaluation of Saccharomyces cerevisiae Y5 for ethanol production from enzymatic hydrolysate of non-detoxified steam-exploded corn stover.

    Science.gov (United States)

    Li, Yun; Gao, Kai; Tian, Shen; Zhang, Sijin; Yang, Xiushan

    2011-11-01

    Saccharomyces cerevisiae Y5 was used to produce ethanol from enzymatic hydrolysate of non-detoxified steam-exploded corn stover, with and without a nitrogen source, and decreasing inoculum size. The results indicated that the ethanol concentration of 44.55 g/L, corresponding to 94.5% of the theoretical yield was obtained after 24 h, with an inoculum size of 10% (v/v) and nitrogen source (corn steep liquor, CSL) of 40 mL/L. With the same inoculum size, and without CSL, the ethanol concentration was 43.21 g/L, corresponding to 91.7% of the theoretical value after 60 h. With a decreased inoculum size of 5% (v/v), and without CSL, the ethanol concentration was 40.00 g/L, corresponding to 85.8% of the theoretical value after 72 h. The strain offers the potential to improve the economy of cellulosic ethanol production by simplifying the production process and reducing the costs associated with the process such as water, capital equipment and nutrient supplementation.

  16. Continuous SSCF of AFEX™ pretreated corn stover for enhanced ethanol productivity using commercial enzymes and Saccharomyces cerevisiae 424A (LNH-ST).

    Science.gov (United States)

    Jin, Mingjie; Gunawan, Christa; Balan, Venkatesh; Yu, Xiurong; Dale, Bruce E

    2013-05-01

    High productivity processes are critical for commercial production of cellulosic ethanol. One high productivity process-continuous hydrolysis and fermentation-has been applied in corn ethanol industry. However, little research related to this process has been conducted on cellulosic ethanol production. Here, we report and compare the kinetics of both batch SHF (separate hydrolysis and co-fermentation) and SSCF (simultaneous saccharification and co-fermentation) of AFEX™ (Ammonia Fiber Expansion) pretreated corn stover (AFEX™-CS). Subsequently, we designed a SSCF process to evaluate continuous hydrolysis and fermentation performance on AFEX™-CS in a series of continuous stirred tank reactors (CSTRs). Based on similar sugar to ethanol conversions (around 80% glucose-to-ethanol conversion and 47% xylose-to-ethanol conversion), the overall process ethanol productivity for continuous SSCF was 2.3- and 1.8-fold higher than batch SHF and SSCF, respectively. Slow xylose fermentation and high concentrations of xylose oligomers were the major factors limiting further enhancement of productivity.

  17. Pretreatment of Corn Stover by Low Moisture Anhydrous Ammonia (LMAA) in a Pilot-Scale Reactor and Bioconversion to Fuel Ethanol and Industrial Chemicals.

    Science.gov (United States)

    Nghiem, Nhuan P; Senske, Gerard E; Kim, Tae Hyun

    2016-04-01

    Corn stover (CS) adjusted to 50, 66, and 70 % moisture was pretreated by the low moisture anhydrous ammonia (LMAA) process in a pilot-scale ammoniation reactor. After ammoniation, the 70 % moisture CS was treated at 90 and 100 °C whereas the others were treated at 90 °C only. The 70 % moisture pretreated CS then was subjected to a storage study under non-sterile conditions for 3 months. It was found that storage time did not have significant effects on the compositions of the pretreated materials and their hydrolysis by commercial enzymes. The 70 % moisture CS treated at 90 °C was used for preparation of a mix sugar hydrolysate (MSH) using combination of cellulase and xylanase. The MSH was used to prepare a corn mash at 9.5 wt% solid then subjected to ethanol fermentation by Escherichia coli KO11. The 66 % moisture CS treated at 90 °C was hydrolyzed with xylanase to make a xylose-rich hydrolysate (XRH), which was subsequently used for butyric acid fermentation by Clostridium tyrobutyricum. The resultant cellulose-enriched residue was hydrolyzed with cellulase to make a glucose-rich hydrolysate (GRH), which was subsequently used for succinic acid fermentation by E. coli AFP184.

  18. Biobased polymer composites derived from corn stover and feather meals as double-coating materials for controlled-release and water-retention urea fertilizers.

    Science.gov (United States)

    Yang, Yuechao; Tong, Zhaohui; Geng, Yuqing; Li, Yuncong; Zhang, Min

    2013-08-28

    In this paper, we synthesized a biobased polyurethane using liquefied corn stover, isocyanate, and diethylenetriamine. The synthesized polyurethane was used as a coating material to control nitrogen (N) release from polymer-coated urea. A novel superabsorbent composite was also formulated from chicken feather protein (CFP), acrylic acid, and N,N'-methylenebisacrylamide and used as an outer coating material for water retention. We studied the N release characteristics and water-retention capability of the double-layer polymer-coated urea (DPCU) applied in both water and soils. The ear yields, dry matter accumulation, total N use efficiency and N leaching from a sweet corn soil-plant system under two different irrigation regimes were also investigated. Comparison of DPCU treatments with conventional urea fertilizer revealed that DPCU treatments reduced the N release rate and improved water retention capability. Evaluation of soil and plant characteristics within the soil-plant system revealed that DPCU application effectively reduced N leaching loss, improved total N use efficiency, and increased soil water retention capability.

  19. Fermentative production of high titer gluconic and xylonic acids from corn stover feedstock by Gluconobacter oxydans and techno-economic analysis.

    Science.gov (United States)

    Zhang, Hongsen; Liu, Gang; Zhang, Jian; Bao, Jie

    2016-11-01

    High titer gluconic acid and xylonic acid were simultaneously fermented by Gluconobacter oxydans DSM 2003 using corn stover feedstock after dry dilute sulfuric acid pretreatment, biodetoxification and high solids content hydrolysis. Maximum sodium gluconate and xylonate were produced at the titer of 132.46g/L and 38.86g/L with the overall yield of 97.12% from glucose and 90.02% from xylose, respectively. The drawbacks of filamentous fungus Aspergillus niger including weak inhibitor tolerance, large pellet formation and no xylose utilization were solved by using the bacterium strain G. oxydans. The obtained sodium gluconate/xylonate product was highly competitive as cement retarder additive to the commercial product from corn feedstock. The techno-economic analysis (TEA) based on the Aspen Plus modeling was performed and the minimum sodium gluconate/xylonate product selling price (MGSP) was calculated as $0.404/kg. This study provided a practical and economic competitive process of lignocellulose utilization for production of value-added biobased chemicals.

  20. Isolation and Characterization of Corn Stover Hemicellulose%玉米秆半纤维素的碱法提取与表征

    Institute of Scientific and Technical Information of China (English)

    程合丽; 詹怀宇; 李兵云; 付时雨

    2011-01-01

    Hemicellulose was extracted from com stover with potassium hydroxide, and the main composition and structure of the hemicellu-lose were studied,and thermogravimetric analysis was carried out to investigate its thermal stability. Results showed that KOH solution is an effective solvent for the dissolution of corn stover hemicellulose, almost 95% of the total hemicellulose was extracted when using 80 g/L KOH at 75℃ for 2h,among which 75.6% was xylan, the main component of corn stover hemicellulose. Besides, arabinan, glucan and galactan were also detectable. Molecular weight of the hemicellulose determined by gel permeation chromatography was 53431, with the polydispersity of 1.07. NMR and FT-IR analysis suggested the structure of the hemicelluloses from com stover was assumed to be an arabinoxylan mainly consisting of (1→4)-β-D-xylan backbone substituted in hydroxy groups at C2 and/or C3 by single a-L-arabinose residue, single a-D-glucu-ronic acid residue. In addition, the (1→4)-linked β-D-xylopyranosyl residues in the backbone may contain substituted phenolic acids. Thermal analysis suggested that the decomposition temperature of hemicellulose was 190 ~ 350℃ and the maximum weight loss rate was 0. 89%/℃, happened at 267℃.%利用KOH溶液从玉米秆原料中提取了半纤维素,对半纤维素的主要成分和结构进行了研究,并对半纤维素进行了热重分析.离子色谱分析结果表明,75C下利用80 g/L KOH溶液作用2h,半纤维素溶出率接近95%,其中聚木糖占75.6%,是玉米秆半纤维素的主要成分,另外提取液中还含有聚阿拉伯糖、聚葡萄糖、聚半乳糖.凝胶渗透色谱结果显示,经提纯后的半纤维素的质均相对分子质量可达53431,多分散系数为1.07.核磁共振光谱与傅里叶红外光谱结果表明,玉米秆半纤维素可能是由(1→4)-β-D吡喃木糖为主链的聚阿拉伯糖木糖,在主链的C2、C3上的羟基分别连有α-L阿拉伯糖基和

  1. 黄绿玉米秸杆青贮酶菌制剂的性质及扩繁培养%Properties and Propagation of Enzyme Preparation for Green Corn Stover Silage

    Institute of Scientific and Technical Information of China (English)

    周德宝

    2014-01-01

    该试验主要是根据青黄玉米秸秆原料乳酸菌附着数量少,发酵效果差,青贮品质等级低等进行乳酸菌添加剂的研究。试验主要完成酶、菌制剂的筛选,扩繁。筛选出的乳酸菌种为:Enterococcue, Leuconostoc, Labtococcus,Streptococcus等乳酸球菌和 Lacto illus属的乳酸杆菌。添加该种乳酸菌不仅改善青贮发酵品质,而且也减少了发酵损失。%Based on the facts that the adhered lactic acid bacteria on raw corn stovers are rare and the fermentation and silage quality of corn stovers are poor, we carried out this research to study the utilization prospects of additives containing lactic acid bacteria and enzymes in preparation of green corn stover silage. The lactic acid bacteria and enzymes were screened out and propagated. The isolated Lactobacil us species included Lactococcus lactis (Enterococcus, Leuconostoc, Labto-coccus, Streptococcus, etc.) and Lactobacil us. The additives would not only improve the silage quality, but also reduce the fermentation losses.

  2. Preparation of biopolymers from liquefied corn stover%玉米秸秆液化制备生物高聚物材料的研究

    Institute of Scientific and Technical Information of China (English)

    刘玉环; 阮榕生; 林向阳; 虞飞; 陈灵; 邓少波; 李宇红; Vance Morey; Tom Yang

    2005-01-01

    该研究旨在探讨低温生物质液化技术及液化产物应用的可能性.以玉米秸秆为原料在酸性、常压条件下快速液化成多羟基化合物,再以多羟基化合物为原料合成一系列的聚合材料.采用不同的有机溶剂,在稀硫酸的催化作用下,对不同的温度下生物质的液化效果进行研究.同时探讨了液化有机溶剂同生物质物料的混合比率对液化过程的影响.试验表明,碳酸乙烯酯比乙烯醇具有较高的液化率.优化试验结果表明,在较佳的液化效果下,有机溶剂同玉米秆的混合比率为3:1,反应温度160℃,稀硫酸浓度3%,反应时间2.5 h.液化产物经稀释、调节pH值、过滤、臭氧氧化一系列过程的处理后得到具有高活性多羟基聚合物.阐述了以多羟基聚合物制备各种生物聚合物材料如聚酯薄膜、聚胺酯泡沫和颗粒板的方法.聚酯薄膜是多羟基化合物上的羟基和多元酸上的羧基通过酯化反应形成的;聚胺酯泡沫通过多羟基化合物上的羟基和二异氰酸酯反应形成.研究表明以多羟基化合物和多元酸(酐)形成的聚酯型胶粘剂适合于制造颗粒板.%The objective of the present study was to develop processes for liquefaction of solid biomass and explore the potential of making biopolymers from the liquefied biomass. In this study, corn stover was liquefied under acidic conditions, and several polymer materials were subsequently prepared from the liquefied biomass. Liquefaction was conducted using different organic solvents with sulfuric acid as catalyst at different temperatures. The effect of the ratio of solvent to solid biomass on liquefaction rate was also evaluated. Of the two organic solvents used in the liquefaction process, ethylene carbonate was found to be more effective than ethylene glycol in terms of liquefaction rate. The adequate processing conditions for the feedstock used were found to be organic solvent / corn stover ratio of 3

  3. Total environmental impacts of biofuels from corn stover using a hybrid life cycle assessment (LCA) model combining Process LCA and Economic Input-Output LCA.

    Science.gov (United States)

    Liu, Changqi; Huang, Yaji; Wang, Xinye; Tai, Yang; Liu, Lingqin; Liu, Hao

    2017-08-10

    Studies on the environmental analysis of biofuels by fast pyrolysis and hydroprocessing (BFPH) have so far only focused on the environmental impacts from direct emissions and included few indirect emissions. The influence of ignoring some indirect emissions on the environmental performance of BFPH has not been well investigated and hence is not really understood. In addition, in order to avoid shifting environmental problems from one media to another, a comprehensive assessment of environmental impacts caused by the processes must quantify the environmental emissions to all media (air, water, and land) in relation to each life cycle stage. A well-to-wheels assessment of the total environmental impacts resulting from direct emissions and indirect emissions of a BFPH system with corn stover is conducted using a hybrid life cycle assessment (LCA) model combining the economic input-output LCA and the process LCA. The Tool for the Reduction and Assessment of Chemical and other environmental Impacts (TRACI) has been used to estimate the environmental impacts in terms of acidification, eutrophication, global climate change, ozone depletion, human health criteria, photochemical smog formation, ecotoxicity, human health cancer and human health non-cancer, caused by 1 MJ biofuel production. Taking account of all the indirect greenhouse gas (GHG) emissions, the net GHG emissions (81.8 gCO2-eq /MJ) of the biofuels are still less than those of petroleum-based fuels (94 gCO2-eq /MJ). Maize production and pyrolysis and hydroprocessing make major contributions to all impact categories except the human health criteria. All impact categories resulting from indirect emissions except the eutrophication and smog air make more than 24% contribution to the total environmental impacts. Therefore, the indirect emissions are important and can't be ignored. Sensitivity analysis has shown that corn stover yield and bio-oil yield affect the total environment impacts of the biofuels more

  4. 玉米秸秆常压快速液化最佳工艺参数研究%Optimization of Processing Parameters for Rapid Liquefaction of Corn Stover under Atmospheric Pressure

    Institute of Scientific and Technical Information of China (English)

    刘玉环; 王应宽; 阮榕生; 李资玲; 林向阳; 刘成梅

    2012-01-01

    研究了影响玉米秸秆常压快速液化的4个关键性工艺参数:液化时间、液化温度、玉米秸秆质量和催化剂质量之间的交互作用.借助于SAS软件,采用二次回归正交旋转组合设计及响应面法开展系统试验.建立了回归方程,定量描述了各参数对玉米秸秆液化效率的影响及不同参数之间存在的交互作用,并推算出当液化剂质量为100 9、液化温度为158℃、液化时间为63 min、玉米秸秆质量17g和催化剂质量为2.7g时,玉米秸秆常压快速液化的残渣率可以达到最小值0.2%,实现玉米秸秆基本完全液化.%The four key parameters, including reaction time, reaction temperature, the amount of corn stover charged to definite liquefying reagent, and the dosage of catalyst affect the efficiency of corn stover liquefaction were investigated. With the help of SAS software, rotational quadratic regression design and response surface analysis, the relationships among unliquefied corn stover residue and reaction time, reaction temperature, the amount of corn stover charged to definite'liquefying reagent, and the dosage of catalyst were studied. The mutual interaction of the four parameters was quantificationally described. The experimental results showed that with liquefying reagent of 100 g, the reaction temperature of 158℃ , the reaction time of 63 min, the amount of corn stover meal charged of 17 g and the catalyst dosage of 2. 7 g, the liquefied products could be optimized with only 0. 2% unliquefied.

  5. 碱处理对玉米秸秆纤维素结构的影响%Effect of Alkali Pretreatment on Cellulosic Structural Changes of Corn Stover

    Institute of Scientific and Technical Information of China (English)

    郑明霞; 李来庆; 郑明月; 王旭; 马海玲; 王凯军

    2012-01-01

    An alkali pretreatment was used for chemical pretreatment of corn stover and the effects on the cellulosic structural changes were studied. The celluloses extracted from untreated and 2.5%, 5% and 7.5%(p) NaOH and Ca(OH)2 pretreated com stover were characterized by Fourier transform infrared spectra(FTIR) and X-ray diffraction(XRD). Results showed that significant changes such as a partial disruption of hydrogen and ester bonds have occurred in the morphology of the alkali pretreated cellulose fibers. The structural changes got severely with the increasing doses of NaOH. The crystalline type of cellulose and microcrystalline place at 002 lattice plane didn't change a lot during the alkali treatment, but crystallinity and microcrystalline size at 002 lattice plane increased. Such changes are beneficial for increase of anaerobic digestion efficiency of com stover. Moreover, NaOH is a better fibre swelling reagent for com stover than Ca(OH)2.%介绍了在高固含率条件下氢氧化钠(NaOH)和氢氧化钙(Ca(OH)2)堆沤处理对玉米秸纤维素结构的影响.分别用2.5%、5%和7.5%(ρ)的NaOH和Ca(OH)2将玉米秸在常温下堆沤处理3d后,提取其纤维素,采用傅立叶变换红外光谱(FTIR)和X射线衍射光谱(XRD)对比研究了处理前后纤维素的结构和结晶度的变化.结果表明碱堆沤处理使玉米秸秆中纤维素的形态结构发生了变化,部分分子间氢键断裂,部分酯键消失,随着碱用量的增加,纤维素结构被破坏的程度越大;纤维素的晶体类型与002面微晶位置虽然没有改变,但是纤维素的结晶度与002,面微晶尺寸增大.这些变化表明碱处理能提高玉米秸秆纤维素的可及度和反应性,从而改善厌氧消化性能.其中NaOH较Ca(OH)2表现出更好的纤维素润胀能力和反应性,在处理秸秆提高其厌氧消化产甲烷性能上具有更大的潜力.

  6. Implications of Using Corn Stalks as a Biofuel Source: A Joint ARS and DOE Project

    Science.gov (United States)

    Wilhelm, W. W.; Cushman, J.

    2003-12-01

    Corn stover is a readily source of biomass for cellulosic ethanol production, and may provide additional income for growers. Published research shows that residue removal changes the rate of soil physical, chemical, and biological processes, and in turn, crop growth. Building a sustainable cellulosic ethanol industry based on corn residue requires residue management practices that do not reduce long-term productivity. To develop such systems, impacts of stover removal on the soil and subsequent crops must be quantified. The ARS/DOE Biofuel Project is the cooperative endeavor among scientists from six western Corn Belt US Dept. of Agriculture, Agricultural Research Service (ARS) locations and US Dept. of Energy. The objectives of the project are to determine the influence of stover removal on crop productivity, soil aggregation, quality, carbon content, and seasonal energy balance, and carbon sequestration. When residue is removed soil temperatures fluctuate more and soil water evaporation is greater. Residue removal reduces the amount of soil organic carbon (SOC), but the degree of reduction is highly dependent on degree of tillage, quantity of stover removed, and frequency of stover removal. Of the three cultural factors (stover removal, tillage, and N fertilization) tillage had the greatest effect on amount of corn-derived SOC. No tillage tends to increase the fraction of aggregates in the 2.00 to 0.25 mm size range at all removal rates. Stover harvest reduces corn-derived SOC by 35% compared to retaining stover on the soil averaged over all tillage systems. Corn stover yield has not differed across stover removal treatments in these studies. In the irrigated study, grain yield increased with stover removal. In the rain-fed studies, grain yield has not differed among residue management treatments. Incorporating the biomass ethanol fermentation by-product into a soil with low SOC showed a positive relationship between the amount of lignin added and the subsequent

  7. Defined enzyme cocktail from the anaerobic fungus Orpinomyces sp. strain C1A effectively releases sugars from pretreated corn stover and switchgrass

    Science.gov (United States)

    Morrison, Jessica M.; Elshahed, Mostafa S.; Youssef, Noha H.

    2016-01-01

    The anaerobic fungus Orpinomyces strain C1A is capable of growth on various types of lignocellulosic substrates, and harbors an impressive reservoir of carbohydrate active enzymes (CAZymes). Using a minimum enzyme cocktail strategy, we constituted a four-component lignocellulolytic cocktail derived from highly transcribed C1A, and evaluated its efficacy against pretreated corn stover and switchgrass. Hydrolysis yields ranged between 65–77.4%, depending on the lignocellulosic substrate and pretreatment applied. Addition of a highly expressed anaerobic fungal swollenin improved hydrolysis yields by up to 7%. Compared to the commercial cocktail CTec2, these anaerobic fungal cocktails provided comparable or slightly lower hydrolysis yields. Further, the differences in efficacy between commercial and anaerobic cocktails were often only realized after extended (168 hr) incubations. Under certain conditions, the hydrolysis yields of the anaerobic fungal cocktail was slightly superior to that realized by CTec2. We attribute the observed high hydrolysis yields to the high specific activity and affinity of the individual enzymes of the cocktail, as well as the high level of synergy and multi-functionality observed in multiple components. Collectively, this effort provides a novel platform for constructing highly effective enzymes for biofuel production and represents the first lignocellulolytic enzyme cocktail created from anaerobic fungal enzymes. PMID:27381262

  8. NREL 2012 Achievement of Ethanol Cost Targets: Biochemical Ethanol Fermentation via Dilute-Acid Pretreatment and Enzymatic Hydrolysis of Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Tao, L.; Schell, D.; Davis, R.; Tan, E.; Elander, R.; Bratis, A.

    2014-04-01

    For the DOE Bioenergy Technologies Office, the annual State of Technology (SOT) assessment is an essential activity for quantifying the benefits of biochemical platform research. This assessment has historically allowed the impact of research progress achieved through targeted Bioenergy Technologies Office funding to be quantified in terms of economic improvements within the context of a fully integrated cellulosic ethanol production process. As such, progress toward the ultimate 2012 goal of demonstrating cost-competitive cellulosic ethanol technology can be tracked. With an assumed feedstock cost for corn stover of $58.50/ton this target has historically been set at $1.41/gal ethanol for conversion costs only (exclusive of feedstock) and $2.15/gal total production cost (inclusive of feedstock) or minimum ethanol selling price (MESP). This year, fully integrated cellulosic ethanol production data generated by National Renewable Energy Laboratory (NREL) researchers in their Integrated Biorefinery Research Facility (IBRF) successfully demonstrated performance commensurate with both the FY 2012 SOT MESP target of $2.15/gal (2007$, $58.50/ton feedstock cost) and the conversion target of $1.41/gal through core research and process improvements in pretreatment, enzymatic hydrolysis, and fermentation.

  9. Process Design and Economics for Biochemical Conversion of Lignocellulosic Biomass to Ethanol: Dilute-Acid Pretreatment and Enzymatic Hydrolysis of Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Humbird, D.; Davis, R.; Tao, L.; Kinchin, C.; Hsu, D.; Aden, A.; Schoen, P.; Lukas, J.; Olthof, B.; Worley, M.; Sexton, D.; Dudgeon, D.

    2011-03-01

    This report describes one potential biochemical ethanol conversion process, conceptually based upon core conversion and process integration research at NREL. The overarching process design converts corn stover to ethanol by dilute-acid pretreatment, enzymatic saccharification, and co-fermentation. Building on design reports published in 2002 and 1999, NREL, together with the subcontractor Harris Group Inc., performed a complete review of the process design and economic model for the biomass-to-ethanol process. This update reflects NREL's current vision of the biochemical ethanol process and includes the latest research in the conversion areas (pretreatment, conditioning, saccharification, and fermentation), optimizations in product recovery, and our latest understanding of the ethanol plant's back end (wastewater and utilities). The conceptual design presented here reports ethanol production economics as determined by 2012 conversion targets and 'nth-plant' project costs and financing. For the biorefinery described here, processing 2,205 dry ton/day at 76% theoretical ethanol yield (79 gal/dry ton), the ethanol selling price is $2.15/gal in 2007$.

  10. Engineering and two-stage evolution of a lignocellulosic hydrolysate-tolerant Saccharomyces cerevisiae strain for anaerobic fermentation of xylose from AFEX pretreated corn stover.

    Directory of Open Access Journals (Sweden)

    Lucas S Parreiras

    Full Text Available The inability of the yeast Saccharomyces cerevisiae to ferment xylose effectively under anaerobic conditions is a major barrier to economical production of lignocellulosic biofuels. Although genetic approaches have enabled engineering of S. cerevisiae to convert xylose efficiently into ethanol in defined lab medium, few strains are able to ferment xylose from lignocellulosic hydrolysates in the absence of oxygen. This limited xylose conversion is believed to result from small molecules generated during biomass pretreatment and hydrolysis, which induce cellular stress and impair metabolism. Here, we describe the development of a xylose-fermenting S. cerevisiae strain with tolerance to a range of pretreated and hydrolyzed lignocellulose, including Ammonia Fiber Expansion (AFEX-pretreated corn stover hydrolysate (ACSH. We genetically engineered a hydrolysate-resistant yeast strain with bacterial xylose isomerase and then applied two separate stages of aerobic and anaerobic directed evolution. The emergent S. cerevisiae strain rapidly converted xylose from lab medium and ACSH to ethanol under strict anaerobic conditions. Metabolomic, genetic and biochemical analyses suggested that a missense mutation in GRE3, which was acquired during the anaerobic evolution, contributed toward improved xylose conversion by reducing intracellular production of xylitol, an inhibitor of xylose isomerase. These results validate our combinatorial approach, which utilized phenotypic strain selection, rational engineering and directed evolution for the generation of a robust S. cerevisiae strain with the ability to ferment xylose anaerobically from ACSH.

  11. The effect of lignin removal by alkaline peroxide pretreatment on the susceptibility of corn stover to purified cellulolytic and xylanolytic enzymes.

    Science.gov (United States)

    Selig, Michael J; Vinzant, Todd B; Himmel, Michael E; Decker, Stephen R

    2009-05-01

    Pretreatment of corn stover with alkaline peroxide (AP) at pH 11.5 resulted in reduction of lignin content in the residual solids as a function of increasing batch temperature. Scanning electron microscopy of these materials revealed notably more textured surfaces on the plant cell walls as a result of the delignifying pretreatment. As expected, digestion of the delignified samples with commercial cellulase preparations showed an inverse relationship between the content of lignin present in the residual solids after pretreatment and the extent of both glucan and xylan conversion achievable. Digestions with purified enzymes revealed that decreased lignin content in the pretreated solids did not significantly impact the extent of glucan conversion achievable by cellulases alone. Not until purified xylanolytic activities were included with the cellulases were significant improvements in glucan conversion realized. In addition, an inverse relationship was observed between lignin content after pretreatment and the extent of xylan conversion achievable in a 24-h period with the xylanolytic enzymes in the absence of the cellulases. This observation, coupled with the direct relationship between enzymatic xylan and glucan conversion observed in a number of cases, suggests that the presence of lignins may not directly occlude cellulose present in lignocelluloses but rather impact cellulase action indirectly by its association with xylan.

  12. Supplementation with xylanase and β-xylosidase to reduce xylo-oligomer and xylan inhibition of enzymatic hydrolysis of cellulose and pretreated corn stover

    Directory of Open Access Journals (Sweden)

    Qing Qing

    2011-06-01

    Full Text Available Abstract Background Hemicellulose is often credited with being one of the important physical barriers to enzymatic hydrolysis of cellulose, and acts by blocking enzyme access to the cellulose surface. In addition, our recent research has suggested that hemicelluloses, particularly in the form of xylan and its oligomers, can more strongly inhibit cellulase activity than do glucose and cellobiose. Removal of hemicelluloses or elimination of their negative effects can therefore become especially pivotal to achieving higher cellulose conversion with lower enzyme doses. Results In this study, cellulase was supplemented with xylanase and β-xylosidase to boost conversion of both cellulose and hemicellulose in pretreated biomass through conversion of xylan and xylo-oligomers to the less inhibitory xylose. Although addition of xylanase and β-xylosidase did not necessarily enhance Avicel hydrolysis, glucan conversions increased by 27% and 8% for corn stover pretreated with ammonia fiber expansion (AFEX and dilute acid, respectively. In addition, adding hemicellulase several hours before adding cellulase was more beneficial than later addition, possibly as a result of a higher adsorption affinity of cellulase and xylanase to xylan than glucan. Conclusions This key finding elucidates a possible mechanism for cellulase inhibition by xylan and xylo-oligomers and emphasizes the need to optimize the enzyme formulation for each pretreated substrate. More research is needed to identify advanced enzyme systems designed to hydrolyze different substrates with maximum overall enzyme efficacy.

  13. Characterization of the Detailed Relationships of the Key Variables in the Process of the Alkaline Sulfite Pretreatment of Corn Stover by Multivariate Analysis

    Directory of Open Access Journals (Sweden)

    Bin Li

    2014-03-01

    Full Text Available In biomass pretreatment processes, both the properties of feedstock and process parameters play important roles in the yield of downstream enzymatic hydrolysis. More importantly, like many other industrial processes, the pretreatment system is multivariate and the variables in the system are inter-related to different extents, which means that studying the relationships of the key variables is of critical importance for the improvement of downstream enzymatic saccharification yield. In this work, two multivariate analysis methods of the Principal Component Analysis (PCA and Partial Least Square (PLS were employed to characterize the detailed relationships of the key process variables of alkaline sulfite pretreatment of corn stover. The results showed that the total alkali charge is positively correlated with the sugar content in pretreated biomass, lignin removal efficiency, and final sugar yield; pretreatment temperature has negative impact on the recovery of polysaccharides; and total alkali charge is more influential than other pretreatment process variables (such as Na2SO3/NaOH and temperature under the conditions studied.

  14. Effect of pretreatment severity on accumulation of major degradation products from dilute acid pretreated corn stover and subsequent inhibition of enzymatic hydrolysis of cellulose.

    Science.gov (United States)

    Um, Byung-Hwan; van Walsum, G Peter

    2012-09-01

    The concept of reaction severity, which combines residence time and temperature, is often used in the pulp and paper and biorefining industries. The influence of corn stover pretreatment severity on yield of sugar and major degradation products and subsequent effects on enzymatic cellulose hydrolysis was investigated. The pretreatment residence time and temperature, combined into the severity factor (Log R(o)), were varied with constant acid concentration. With increasing severity, increasing concentrations of furfural and 5-hydroxymethylfurfural (5-HMF) coincided with decreasing yields of oligosaccharides. With further increase in severity factor, the concentrations of furans decreased, while the formation of formic acid and lactic acid increased. For example, from severity 3.87 to 4.32, xylose decreased from 6.39 to 5.26 mg/mL, while furfural increased from 1.04 to 1.33 mg/mL; as the severity was further increased to 4.42, furfural diminished to 1.23 mg/mL as formate rose from 0.62 to 1.83 mg/mL. The effects of dilute acid hydrolyzate, acetic acid, and lignin, in particular, on enzymatic hydrolysis were investigated with a rapid microassay method. The microplate method gave considerable time and cost savings compared to the traditional assay protocol, and it is applicable to a broad range of lignocellulosic substrates.

  15. Engineering wild-type robust Pediococcus acidilactici strain for high titer L- and D-lactic acid production from corn stover feedstock.

    Science.gov (United States)

    Yi, Xia; Zhang, Peng; Sun, Jiaoe; Tu, Yi; Gao, Qiuqiang; Zhang, Jian; Bao, Jie

    2016-01-10

    Pediococcus acidilactici TY112 producing L-lactic acid and P. acidilactici ZP26 producing D-lactic acid, were engineered from the wild-type P. acidilactici DQ2 by ldhD or ldh gene disruption, and the robustness of the wild-type strain to the inhibitors derived from lignocellulose pretreatment was maintained well. In simultaneous saccharification and fermentation (SSF), 77.66 g L(-1) of L-lactic acid and 76.76 g L(-1) of D-lactic acid were obtained at 25% (w/w) solids content of dry dilute acid pretreated and biodetoxified corn stover feedstock. L- and D-Lactic acid yield and productivity were highly dependent on the inhibitor removal extent due to the significant down-regulation on the expressions of ldh and ldhD encoding lactate dehydrogenase by inhibitor, especially syringaldehyde and vanillin at the low concentrations. This study provided a prototype of industrial process for high titer L- and D-lactic acid production from lignocellulose feedstock. Copyright © 2015 Elsevier B.V. All rights reserved.

  16. Characterization of Feruloyl Esterases Produced by the Four Lactobacillus Species: L. amylovorus, L. acidophilus, L. farciminis and L. fermentum, Isolated from Ensiled Corn Stover

    Directory of Open Access Journals (Sweden)

    Zhenshang Xu

    2017-06-01

    Full Text Available Lactic acid bacteria (LAB play important roles in silage fermentation, which depends on the production of sufficient organic acids to inhibit the growth of undesirable microorganisms. However, LAB are not able to degrade cellulose and hemicellulose. Bacteria and fibrolytic enzymes are usually used as inoculants to improve the silage quality and digestibility. In the present study, we isolated four Lactobacillus strains (L. amylovorus CGMCC 11056, L. acidophilus CCTCC AB2010208, L. farciminis CCTCC AB2016237 and L. fermentum CCTCC AB2010204 with feruloyl esterase (FAE activities from ensiled corn stover (CS by a plate screening assay. The genes encoding FAEs were cloned and hetero-expressed in Escherichia coli. The optimal temperature and pH of these purified enzymes ranged from 45 to 50°C and from 7.0 to 8.0, respectively. They could hydrolyze hydroxycinnamoyl esters in a substrate-specific manner when methyl ferulate, methyl caffeate, methyl ρ-coumarate and methyl sinapinate were used as substrates. Moreover, these four FAEs were able to hydrolyze CS to release hydroxycinnamic acids. Furthermore, these strains could degrade hydroxycinnamic esters, and L. amylovorus CGMCC 11056 was the most efficient strain among these four isolates. These results provided a new target for the development of inoculants to improve silage quality and digestibility.

  17. Biogas production from co-digestion of corn stover and chicken manure under anaerobic wet, hemi-solid, and solid state conditions.

    Science.gov (United States)

    Li, Yeqing; Zhang, Ruihong; Chen, Chang; Liu, Guangqing; He, Yanfeng; Liu, Xiaoying

    2013-12-01

    Corn stover (CS) and chicken manure (CM) are ubiquitous agricultural wastes at low cost and have the potential to achieve a nutrient-balance when mixed together to produce biomethane via anaerobic digestion (AD). The main objective of this work was to investigate methane production at different CS to CM ratios and to evaluate the process stability under wet (W-AD), hemi-solid state (HSS-AD) and solid state (SS-AD) conditions. Results showed that synergistic effects were found when mixing two substrates at CS:CM ratios of 3:1 and 1:1 (on volatile solid basis). The highest methane yield of 218.8 mL/g VS added was achieved in W-AD at CS:CM ratio of 3:1. In SS-AD, the highest volumetric methane productivity of 14.2L methane/L reactor volume was found at CS:CM of 1:1. The results of this work provide useful information to improve the efficiency and stability of co-digestion of CS and CM under different AD conditions. Copyright © 2013 Elsevier Ltd. All rights reserved.

  18. Stover removal and cover crops effects on corn production and water use under full and limited irrigation

    Science.gov (United States)

    Corn (Zea mays L.) residue removal in irrigated cropping systems for livestock forage or cellulosic ethanol is of great interest in south-central Nebraska. Irrigation water restrictions in the region have also resulted in adoption of limited-irrigation strategies. Little is known regarding the inter...

  19. Anaerobic and sequential aerobic production of high-titer ethanol and single cell protein from NaOH-pretreated corn stover by a genome shuffling-modified Saccharomyces cerevisiae strain.

    Science.gov (United States)

    Ren, Xueliang; Wang, Juncong; Yu, Hui; Peng, Chunlan; Hu, Jinlong; Ruan, Zhiyong; Zhao, Shumiao; Liang, Yunxiang; Peng, Nan

    2016-10-01

    In this study, a Saccharomyces cerevisiae recombinant strain 14 was constructed through genome shuffling method by transferring the whole genomic DNA of Candida intermedia strain 23 into a thermo-tolerant S. cerevisiae strain. The recombinant strain 14 combined the good natures of both parent strains that efficiently produced ethanol from glucose and single cell protein from xylose with 54.6% crude protein and all essential amino acids except cysteine at 35°C. Importantly, the recombinant strain 14 produced 64.07g/L ethanol from 25%(w/v) NaOH-pretreated and washed corn stover with the ethanol yield of 0.26g/g total stover by fed-batch simultaneous saccharification and fermentation and produced 66.50g/L dry cell mass subsequently from the residual hydrolysate and ethanol. Therefore, this study represents a feasible method to comprehensively utilize hexose and pentose in lignocellulosic materials.

  20. In situ degradability of corn stover and elephant-grass harvested at four stages of maturity Degradabilidade in situ de híbridos de milho e de capim-elefante colhidos em quatro estádios de maturidade

    Directory of Open Access Journals (Sweden)

    Luis Felipe Prada e Silva

    2008-12-01

    Full Text Available Among tropical forages, corn silage is largely used by farmers trying to explore the maximum genetic potential from the animals. However, other tropical forages, such as elephant-grass (Pennisetum purpureum, are more productive and therefore cheaper to use than corn silage. Our objective was to compare the in situ degradability of elephant-grass with that from corn hybrids, all harvested at four stages of maturity. The experimental design followed a randomized block design with nested subplots. Two corn hybrids: AG5011, ZN8392 were harvested with 25, 30, 35, and 40% dry matter (DM in the whole plant, and separated in stem + leaf sheath + leaf blade (stover, and cobs. Elephant-grass was harvested with 30, 40, 50 and 60 days after a leveling cut. Dried and ground samples were incubated in nylon bags inside the rumen for 0, 6, 12, 24, 48 and 72 h to estimate the kinetics of ruminal DM and neutral detergent fiber (NDF degradation. The advance of maturity increased the NDF and acid detergent fiber (ADF content in elephant-grass, and reduced its DM degradability. However, maturity had little or no effect on fiber content and DM degradability of corn stover. Elephant-grass had a higher NDF degradability than corn stover, and there was no effect of maturity on NDF degradability of either elephant-grass or corn stover. Fiber degradability of elephant-grass was not worse than that of corn stover, and therefore the choice of forage should be made on economical analysis rather than assuming an intrinsic low production potential for elephant-grass based diets.Dentre as forragens, a silagem de milho é amplamente utilizada pelos fazendeiros que visam explorar o máximo do potencial genético dos animais. No entanto, outros volumosos tropicais como o capim-elefante (Pennisetum purpureum são mais produtivos e, portanto, mais baratos do que a silagem de milho. Nosso objetivo foi comparar a degradabilidade in situ do capim-elefante com a degradabilidade de h

  1. 丙酮丁醇梭菌发酵玉米秸秆生产丁醇%Butanol Production from Corn Stover by Fermentation with Clostridium acetobutylicum

    Institute of Scientific and Technical Information of China (English)

    马晓建; 张霞; 常春

    2014-01-01

    以丙酮丁醇梭菌为发酵用菌株发酵水蒸气爆破玉米秸秆酶解上清液生产丁醇,研究了酶解上清液浓度、初始pH值以及菌液接种量对丁醇产量的影响,并通过正交试验来确定营养元素的最佳添加量.结果表明:在丙酮丁醇梭菌发酵水蒸气爆破玉米秸秆酶解上清液生产丁醇的最佳条件下(上清液糖浓度57.5 g/L、初始pH值6.3,菌液接种量6%,发酵温度37℃,营养元素酵母膏、乙酸铵、磷酸二氢钾、烟酰胺添加量分别为0.8、6.0、0.5、0.25 g/L),丁醇产量达9.726 g/L;水蒸气爆破玉米秸秆酶解液中有抑制产生溶剂的物质,少量烟酰胺能有效促进丁醇生产.%In this paper,butanol was prepared from the enzymatic hydrolysate supermatant of steam-exploded corn stover,with Clostridium acetobutylicum as the experimental bacterium.Then,the effects of supermatant concentra-tion,initial pH value and microbial inoculation quantity on butanol yield were investigated,and the optimal dosages of nutrient elements were determined by orthogonal test.The results show that,under optimal conditions,that is,a supermatant sugar content of 57.5 g/L,an initial pH value of 6.3,an inoculation quantity of 6%,a fermentation temperature of 37 ℃,and a nutrient elements addition of yeast extract 0.8 g/L+CH3 COONH4 6.0 g/L+KH2 PO4 0.5 g/L+nicotinamide 0.25 g/L,the butanol yield is up to 9.726 g/L.Moreover,it is also found that there exist some inhibitors for the solvent production from steam-exploded corn stover enzymatic hydrolysate,and that a small amount of nicotinamide may effectively promote butanol production.

  2. 热化学预处理玉米秸秆制备沼气发酵原料%Corn stover pretreated by thermo-chemical pretreatment for anaerobic digestion

    Institute of Scientific and Technical Information of China (English)

    王芳; 吴厚凯; 易维明

    2016-01-01

    The special structrue of lignocellulose results in slowly starting ,easily causing shell and low utilization of material in biogas fermentation .A fluidized bed pyrolysis reactor was used for thermo-chemical pretreatment with corn stover at 200℃ .After pretreatment ,the structure of corn stover particles were analyzed by VELP FIWE raw fiber determination and scanning electron microscope (SEM) .The results showed that after thermo-chemical pretreatment ,the content of lignin was lower than that of the untreated ,and reduction of lignin was 32 .57% .The structure of corn stover had changed looser and appeared some holes ,w hich contributed to biogas produc‐tion .The biogas fermentation experiment proved that the thermo-chemical pretreatment could make corn stover degrade effectively and enhance biogas production .%由于木质纤维素原料的特殊结构,导致其在发酵过程中存在发酵启动慢、易结壳、原料利用率低等问题.以玉米秸秆为发酵原料,利用流化床热解反应器在200℃下对其进行了热化学预处理,并对预处理前后玉米秸秆的木质纤维素含量进行了测定.采用扫描式电子显微镜对处理后的玉米秸秆进行了微观结构表征.结果表明:处理后的玉米秸秆其木质素含量远低于未处理玉米秸秆,去除率达到32.57%;经过热化学预处理的玉米秸秆表面结构变得松散且有孔洞产生.实验证明热化学预处理利于发酵,能够提高产气速率,增加产气量.

  3. Effects of two-step alkaline pretreatment on components and structure of corn stover%两步碱法预处理对玉米秸秆组分及结构的影响

    Institute of Scientific and Technical Information of China (English)

    朱圆圆; 顾夕梅; 朱均均; 徐勇; 勇强; 余世袁

    2015-01-01

    Aimed at the effects of acetic acid on ethanol fermentation and its generation mechanism during the pretreatment process,sodium hydroxide combined with calcium hydroxide on the compositions and enzymatic hydrolysis of corn stover were in-vestigated.Corn stover after the first-step NaOH pretreatment could realize the removal of acetyl groups and separate acetic acid from the sugars from the source.The deacetylated corn stover further pretreated by Ca(OH)2 could improve the enzymatic hy-drolysis yield.And the fiber structure characteristics of corn stover were analyzed by Fourier transform infrared spectrometry (FT-IR),X-rays diffraction (XRD)and scanning electron microscope (SEM).The results showed that the removal of acetyl groups and the retention ratio of xylan were 95.2% and 87.8%,respectively and cellulose was not degraded after corn stover was pretreated by the first-step pretreatment.The optimal conditions of the second-step pretreatment of deacetylated corn stover by using orthogonal experiment were that calcium hydroxide dosage 0.100 g/g(based on dry corn stover),reaction temperature 90℃ and time 36 h.The corresponding enzymatic hydrolysis yield of 36 h was 85.1%.The obtained recovery yields of cellulose and hemicellulose in the solid residue were 92.1% and 65.5%,respectively and the lignin remove ratio was 63.0%.The fiber surface was rough and appeared a large number of cracks and slivers,separation occur between fiber bundles of corn stover after two-step alkaline pretreatment.The relative crystallization degree of corn stover increased from 55.1% to 60.6%,and the stretching vi-bration peak of C=O group at 1 245 cm-1 decreased significantly due to the removal of acetyl group.Combined with the increase of enzymatic yield,it also indicated that this two-step pretreatment could improve access of cellulose to cellulase.%针对乙酸对乙醇发酵的影响及其在预处理过程中的产生机制,采用氢氧化钠-氢氧化钙2

  4. 臭氧预处理对玉米秸秆酶解性能的影响%Effects of Ozone Pretreatment on the Enzymatic Hydrolysis Efficiency of Corn Stover

    Institute of Scientific and Technical Information of China (English)

    李诚; 王莉; 李永富; 王韧; 陈正行

    2015-01-01

    以玉米秸秆为原料,经臭氧预处理后进行酶解制可发酵单糖. 研究了不同粒径和含水量对秸秆臭氧处理的影响,确定了最佳的工艺条件,结果表明:秸秆在较小的粒径( <48 μm)和含水率60%条件下臭氧处理效果最好,原料中木质素由15. 04%降至2. 96%,酶解糖化率从9. 17%提高到39. 80%. 同时探究了最佳条件下臭氧处理时间对处理效果的影响,结果表明:随着处理的进行,木质素降解速率逐渐降低,糖化率在处理75 min时达到40. 29%. 臭氧消耗量与木质素降解率之间存在较强的线性关系(R2 =0. 967 9)表明臭氧主要与木质素反应,使木质素降解. 臭氧预处理有效提高了秸秆的酶解效率.%The corn stover was ozonolyzed and enzymatically hydrolyzed into fermentable sugar. The effects of ozone treatment on corn stovers with different particle sizes and moistures were studied. The optimum particle size and moisture content were determined. The results showed the corn stover with small particle size ( < 48 μm ) and moisture 60% was preferred for ozonolysis. The lignin content was decreased to 2. 96% from 15. 04% (raw) and saccharification rate was increased to 39. 80%from 9. 17% (raw). The effects of reaction time on ozonolysis under the optimum conditions were also investigated. The lignin was gradually degraded with the rising of ozonolysis time, and the saccharification rate was about 40. 29% after 75 min. The strong linearity between ozone consumption and lignin degradation rate revealed that ozone mainly reacted with lignin,and resulted in the degradation of the lignin. Ozonolysis treatment could improve the hydrolysis of corn stover effectively.

  5. Simultaneous separation and quantitative determination of monosaccharides, uronic acids, and aldonic acids by high performance anion-exchange chromatography coupled with pulsed amperometric detection in corn stover prehydrolysates

    Directory of Open Access Journals (Sweden)

    Xing Wang

    2012-11-01

    Full Text Available A method for simultaneous separation and quantitative determination of arabinose, galactose, glucose, xylose, xylonic acid, gluconic acid, galacturonic acid, and glucuronic acid was developed by using high performance anion-exchange chromatography coupled with pulsed amperometric detection (HPAEC-PAD. The separation was performed on a CarboPacTM PA-10 column (250 mm × 2 mm with a various gradient elution of NaOH-NaOAc solution as the mobile phase. The calibration curves showed good linearity (R2 ≥ 0.9993 for the monosaccharides, uronic acids, and aldonic acids in the range of 0.1 to 12.5 mg/L. The detection limits (LODs and the quantification limits (LOQs were 4.91 to 18.75 μg/L and 16.36 to 62.50 μg/L, respectively. Relative standard deviations (RSDs of the retention times and peak areas for the seven consecutive determinations of an unknown amount of mixture were 0.15% to 0.44% and 0.22% to 2.31%, respectively. The established method was used to separate and determine four monosaccharides, two uronic acids, and two aldonic acids in the prehydrolysate from dilute acid steam-exploded corn stover within 21 min. The spiked recoveries of monosaccharides, uronic acids, and aldonic acids ranged from 91.25% to 108.81%, with RSDs (n=3 of 0.04% ~ 6.07%. This method was applied to evaluate the quantitative variation of sugar and sugar acid content in biomass prehydrolysates.

  6. Screening and characteristics of a butanol-tolerant strain and butanol production from enzymatic hydrolysate of NaOH-pretreated corn stover.

    Science.gov (United States)

    Gao, Kai; Li, Yun; Tian, Shen; Yang, Xiushan

    2012-10-01

    As a gasoline substitute, butanol has advantages over traditional fuel ethanol in terms of energy density and hydroscopicity. However, solvent production appeared limited by butanol toxicity. The strain of Clostridium acetobutylicum was subjected to mutation by mutagen of N-methyl-N'-nitro-N-nitrosoguanidine for 0.5 h. Screening of mutants was done according to the individual resistance to butanol. A selected butanol-resistant mutant, strain 206, produced 50 % higher solvent concentrations than the wild-type strain when 60 g glucose/l was employed as substrate. The strain was also able to produce solvents of 23.47 g/l in 80 g/l glucose P2 medium after 70 h fermentation, including 5.41 g acetone/l, 15.05 g butanol/l and 3.02 g ethanol/l, resulting in an ABE yield and productivity of 0.32 g/g and 0.34 g/(l h). Subsequently, Acetone-butanol-ethanol (ABE) production from enzymatic hydrolysate of NaOH-pretreated corn stover was investigated in this study. An ABE yield of 0.41 and a productivity of 0.21 g/(l h) was obtained, compared to the yield of 0.33 and the productivity of 0.20 g/(l h) in the control medium containing 52.47 mixed sugars. However, it is important to note that although strain 206 was able to utilize all the glucose rapidly in the hydrolysate, only 32.9 % xylose in the hydrolysate was used after fermentation stopped compared to 91.4 % xylose in the control medium. Strain 206 was shown to be a robust strain for ABE production from lignocellulosic materials and has a great potential for industrial application.

  7. Difference analysis of the enzymatic hydrolysis performance of acid-catalyzed steam-exploded corn stover before and after washing with water.

    Science.gov (United States)

    Zhu, Junjun; Shi, Linli; Zhang, Lingling; Xu, Yong; Yong, Qiang; Ouyang, Jia; Yu, Shiyuan

    2016-10-01

    The difference in the enzymatic hydrolysis yield of acid-catalyzed steam-exploded corn stover (ASC) before and after washing with water reached approximately 15 % under the same conditions. The reasons for the difference in the yield between ASC and washed ASC (wASC) were determined through the analysis of the composition of ASC prehydrolyzate and sugar concentration of enzymatic hydrolyzate. Salts produced by neutralization (CaSO4, Na2SO4, K2SO4, and (NH4)2SO4), sugars (polysaccharides, oligosaccharides, and monosaccharides), sugar-degradation products (weak acids and furans), and lignin-degradation products (ethyl acetate extracts and nine main lignin-degradation products) were back-added to wASC. Results showed that these products, except furans, exerted negative effect on enzymatic hydrolysis. According to the characteristics of acid-catalyzed steam explosion pretreatment, the five sugar-degradation products' mixture and salts [Na2SO4, (NH4)2SO4] showed minimal negative inhibition effect on enzymatic hydrolysis. By contrast, furans demonstrated a promotion effect. Moreover, soluble sugars, such as 13 g/L xylose (decreased by 6.38 %), 5 g/L cellobiose (5.36 %), 10 g/L glucose (3.67 %), as well as lignin-degradation products, and ethyl acetate extracts (4.87 %), exhibited evident inhibition effect on enzymatic hydrolysis. Therefore, removal of soluble sugars and lignin-degradation products could effectively promote the enzymatic hydrolysis performance.

  8. Comparison of different liquid anaerobic digestion effluents as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover

    Energy Technology Data Exchange (ETDEWEB)

    Xu Fuqing; Shi Jian [Department of Food, Agricultural and Biological Engineering, Ohio State University, Ohio Agricultural Research and Development Center, 1680 Madison Ave., Wooster, OH 44691 (United States); Lv Wen; Yu Zhongtang [Department of Animal Sciences, Ohio State University, Columbus, OH 43210 (United States); Li Yebo, E-mail: li.851@osu.edu [Department of Food, Agricultural and Biological Engineering, Ohio State University, Ohio Agricultural Research and Development Center, 1680 Madison Ave., Wooster, OH 44691 (United States)

    2013-01-15

    Highlights: Black-Right-Pointing-Pointer Compared methane production of solid AD inoculated with different effluents. Black-Right-Pointing-Pointer Food waste effluent (FWE) had the largest population of acetoclastic methanogens. Black-Right-Pointing-Pointer Solid AD inoculated with FWE produced the highest methane yield at F/E ratio of 4. Black-Right-Pointing-Pointer Dairy waste effluent (DWE) was rich of cellulolytic and xylanolytic bacteria. Black-Right-Pointing-Pointer Solid AD inoculated with DWE produced the highest methane yield at F/E ratio of 2. - Abstract: Effluents from three liquid anaerobic digesters, fed with municipal sewage sludge, food waste, or dairy waste, were evaluated as inocula and nitrogen sources for solid-state batch anaerobic digestion of corn stover in mesophilic reactors. Three feedstock-to-effluent (F/E) ratios (i.e., 2, 4, and 6) were tested for each effluent. At an F/E ratio of 2, the reactor inoculated by dairy waste effluent achieved the highest methane yield of 238.5 L/kgVS{sub feed}, while at an F/E ratio of 4, the reactor inoculated by food waste effluent achieved the highest methane yield of 199.6 L/kgVS{sub feed}. The microbial population and chemical composition of the three effluents were substantially different. Food waste effluent had the largest population of acetoclastic methanogens, while dairy waste effluent had the largest populations of cellulolytic and xylanolytic bacteria. Dairy waste also had the highest C/N ratio of 8.5 and the highest alkalinity of 19.3 g CaCO{sub 3}/kg. The performance of solid-state batch anaerobic digestion reactors was closely related to the microbial status in the liquid anaerobic digestion effluents.

  9. 玉米秸秆水抽提物对乙醇发酵的影响%Effect of water extractives from corn stover on ethanol fermentation

    Institute of Scientific and Technical Information of China (English)

    荣亚运; 朱圆圆; 朱均均; 陈旭; 徐勇; 勇强; 余世袁

    2016-01-01

    Water extractives were obtained by water extraction of corn stover .The effects of water extractives or its diluted acid hydro-lyzate from corn stover on xylose fermentation to ethanol by Pichia stipitis and glucose fermentation to ethanol by Saccharomyces cerevisi-ae were investigated .The results showed that , compared to the control , there were some negative effect on xylose fermentation to etha-nol by P.stipitis when the water extractives were added to the medium .The degree of inhibition increased with the increase of water ex-tractives, but not obvious.The sugar utilization ratio increased when the fermentation time increased to 48 h, however, the ethanol yield decreased ( less than 80%) .There was little negative effect on glucose fermentation to ethanol by S.cerevisiae when the water ex-tractives were added to the medium .When the diluted acid hydrolyzate of water extractives was added to the medium , the fermentation time of xylose to ethanol by P.stipitis extended from 24 h to 48 h, and the ethanol yield decreased while the sugar utilization ratio was the same.However, the diluted acid hydrolyzate of water extractives still had little negative effect on glucose fermentation to ethanol by S.cerevisiae.Therefore, P.stipitis was more sensitive than S.cerevisiae to the inhibitors existed in the water extractives and its diluted acid hydrolyzate .Water extraction before corn stover pretreatment could reduce the inhibitors produce ; thereby improved the ethanol fermentability by yeasts .Finally, it provides reference for real commercial production of fuel ethanol .%采用水抽提法提取玉米秸秆中的水抽提物,研究水抽提液、水抽提液稀酸水解液对树干毕赤酵母木糖乙醇发酵和酿酒酵母葡萄糖乙醇发酵性能的影响。结果表明,与空白对照相比,添加水抽提液对树干毕赤酵母木糖乙醇发酵性能有一定的抑制作用,随着水抽提液添加体积的增加,抑制程度有所增加,但

  10. 绿液预处理玉米秸秆产纤维素酶的研究%The Research on Cellulase Production of Green Liquor Pretreated Corn Stover

    Institute of Scientific and Technical Information of China (English)

    赵士明; 陆青山; 谷峰; 余世袁

    2012-01-01

    Abstract:The effect of green liquid pretreated corn stover on cellulase production of Trichoderma reesei was investigated. Inspecting the influence of pretreatment conditions on cellulase production of corn stover at different cooking temperature, total alkali charge and sulfidity by orthogonal experiment, we could conclude from range and variance analysis that the extent of impact to cellucase production of green liquor pretreated corn stover was in turn total alkali charge, cooking temperature and sultidity. The optimum filter paper activity (FPA) reached 2.6 IU/mL. FPA productions from corn stover oretreated bv cooking temperature140℃ and 170 ℃, total alkali charge 4 %, sulfidity 0, 20 %, 30 % and 40 %, were comprehensively compared and evaluated. It was found that the optimum conditions, i. e. , cooking temperature 140℃, total alkali charge 4 %, sulfidity 0, might ensure the value of FPA on and avoid the loss of materials. The results showed that green liquid pretreatment for corn stoverwas feasible for cellulase production of Trichoderma reesei. Taking corn stover pretreated by cooking temperature 140 ℃, total alkali charge 4% and sulfidity 0 as carbon sources whose concentration was 12 g/L, FPA and β-glucosidase activity(β-GA) were up to 2.5 IU/mL and 1.3 IU/mL respectively. The enzyme production period was 5 days.%研究了绿液预处理玉米秸秆对里氏木霉产纤维素酶的影响。通过正交试验考察3个预处理条件对玉米秸秆产纤维素酶的影响,从极差和方差分析可知,对绿液预处理玉米秸秆产纤维素酶的影响程度由大到小依次是总碱量、蒸煮温度、硫化度,最大滤纸酶活(FPA)达到2.6 IU/mL。比较在蒸煮温度140℃和170℃,总碱量4%,硫化度0、20%、30%与40%下所产的FPA,经综合评定,在最优条件下蒸煮温度140℃,总碱量4%和硫化度0时可以尽量避免原料损失的前提下,保证FPA的大小,结果表明,里氏木霉利用绿液预处

  11. 高温(70℃)玉米秸秆水解液产氢行为及群落结构%Study on Biological Hydrogen Generation and Microbial Community Structure Using Corn Stover Hydrolysate under High Temperature (70℃)

    Institute of Scientific and Technical Information of China (English)

    张坤; 任南琪; 曹广丽; 王爱杰

    2011-01-01

    This study investigated the extreme thermophilic (70 ℃) hydrogen generation by using com stover hydrolysate with four inoculums (cow dung compost, soil, anaerobic sludge, and rotten corn stover). The experimental results indicated that the tests inoculated with cow dung compost presented the optimum biogas (1 355.7 mL/L) and hydrogen yields (608.4 mL/L), and followed by rotten corn stover, anaerobic sludge, and soil. Modified Gompertz equation could well describe the time-course profile of hydrogen accumulation (R2>0.99). The inoculation with cow dung compost reached the highest hydrogen generation potentiality (676.0 mL/L), and the lag time was the lowest (9.8 h) under the inoculation with soil. DCCE profile showed that different inoculums corresponded to different microbial community structure. Bacillus thermozeamaize, Enterobacter sp. JDM-19, and Thernwanaerobacterium polysaccharolyticum strain KMTHCJT might be the key hydrogen generation microbes for cow dung compost, anaerobic sludge, and rotten corn stover respectively.%考察了高温条件下( 70℃)牛粪堆肥、土壤、厌氧污泥、腐烂秸秆4种接种物利用玉米秸秆水解液的产氢行为.结果表明:牛粪堆肥接种时达到最大的产气量(1 355.7 mL/L)和氢气产量(608.4 mL/L),随后依次为腐烂秸秆、厌氧污泥和土壤.修改的Gompertz方程可以较好描述产氢量随时间变化趋势(R2>0.99).牛粪堆肥接种时达到最大的产氢潜力( 676.0 mL/L),而土壤接种时的迟滞时间最小(9.8 h).DGGE图谱显示:不同接种物对应不同的微生物群落结构.Bacillus thermozeamaize,Enterobacter sp.JDM-19和Thermoanaerobacterium polysaccharolyticum strain KMTHCJT可能分别是牛粪堆肥,厌氧污泥和腐烂秸秆接种条件下的关键产氢微生物.

  12. Saccharification of the Pretreated Corn Stover by Microwave Assisted DMSO/AmimCl Co-solvents%微波辅助DMSO/AmimCl复合溶剂预处理玉米秸秆的酶解影响

    Institute of Scientific and Technical Information of China (English)

    刘建飞; 曹妍; 杨茂华; 李会泉; 邢建民

    2012-01-01

    为了实现玉米秸秆纤维素的高效糖化,设计利用微波加热辅助的离子液体1-烯丙基-3-甲基咪唑氯盐(AmimCl)/二甲基亚砜(DMSO)复合溶剂生物质预处理体系,破坏玉米秸秆天然结构,提高纤维素酶解效率.研究发现,15%(w)DMSO,110℃,60 min及4 g秸秆/100 g复合溶剂为最适预处理条件.在此条件下,秸秆溶解率、提取率可分别达46.6%和22.9%;提取物纤维素酶解率14 h可达71.4%,相较于天然玉米秸秆的20 h酶解率12.5%有极大提高.通过XRD,SEM及1H NMR分析发现:秸秆预处理后,提取物纤维素晶型由I型变为II型,残渣纤维素相对结晶度明显降低,有利于纤维素酶解的进行,达到了生物质预处理的目的;预处理过程中使用的AmimCl离子液体经简单回收再生,结构及秸秆溶解性能未发生变化,可循环使用.为玉米秸秆生物质预处理提供了一个新的方案.%In order to enhance the enzymatic saccharification efficiency of corn stover,microwave assisted treatment with dimethyl sulfoxide(DMSO) and 1-ally-3-methylimidazolium(AmimCl) co-solvents was designed to break up the complicated chemical structure of corn stover.The pretreatment conditions were studied to increase the dissolution ratio,extraction ratio and cellulose I crystallinity index(CrI) variation.With the increase of AmimCl concentration,time and temperature of the pretreatment,the dissolution ratio,extraction ratio increased and CrI decreased.Considering the costs of high AmimCl concentration,degradation of biomass at high temperature and long time,the optimum conditions were DMSO/AmimCl co-solvents with a DMSO concentration of 15%(w) and 4 g corn stover per 100 g co-solvents.The optimum temperature and time were 110 ℃ and 60 min,respectively.Under the optimal conditions,the ratios of corn stover dissolution and extraction were as high as 46.6% and 22.9%,respectively.The cellulose saccharification ratio had a great increase

  13. Alkaline peroxide pretreatment of corn stover: effects of biomass, peroxide, and enzyme loading and composition on yields of glucose and xylose

    Directory of Open Access Journals (Sweden)

    Hodge David B

    2011-06-01

    /g glucan gave monomeric Glc yields of 83% or 95%, respectively. Yields of Glc and Xyl after pretreatment at a low hydrogen peroxide loading (0.125 g H2O2/g biomass could be improved by extending the pretreatment residence time to 48 h and readjusting the pH to 11.5 every 6 h during the pretreatment. A Glc yield of 77% was obtained using a pretreatment of 15% biomass loading, 0.125 g H2O2/g biomass, and 48 h with pH adjustment, followed by digestion with an optimized commercial enzyme mixture at an enzyme loading of 15 mg protein/g glucan. Conclusions Alkaline peroxide is an effective pretreatment for corn stover. Particular advantages are the use of reagents with low environmental impact and avoidance of special reaction chambers. Reasonable yields of monomeric Glc can be obtained at an H2O2 concentration one-quarter of that used in previous AHP research. Additional improvements in the AHP process, such as peroxide stabilization, peroxide recycling, and improved pH control, could lead to further improvements in AHP pretreatment.

  14. 稀硫酸-氢氧化钙联合预处理玉米秸秆制乙醇%Ethanol Production from Dilute Sulfuric Acid-calcium Hydroxide Co-pretreated Corn Stover

    Institute of Scientific and Technical Information of China (English)

    朱圆圆; 杨金龙; 朱均均; 张璐; 徐勇; 勇强; 余世袁

    2015-01-01

    以玉米秸秆为原料,研究稀硫酸-氢氧化钙联合预处理秸秆制备燃料乙醇的方法. 玉米秸秆经稀硫酸预处理、固液分离后得到的预水解液(主要含有木糖)进行戊糖发酵;而残渣采用氢氧化钙进一步预处理后,经酶水解得到的葡萄糖进行己糖发酵,从而实现戊糖和己糖分开发酵产乙醇. 研究结果表明,玉米秸秆稀硫酸预处理最佳条件为:硫酸用量1. 00%(以绝干玉米秸秆计),反应温度130℃,反应时间70 min,此时木聚糖水解得率为80. 45%;采用树干毕赤酵母对玉米秸秆稀硫酸预水解液原液、浓缩液Ⅰ(浓度为原液的2 倍)和浓缩液Ⅱ(浓度为原液的3. 5 倍)进行戊糖发酵,乙醇得率分别为82. 52%、85. 13%和73. 64%. 氢氧化钙进一步预处理玉米秸秆稀硫酸预处理渣的最佳条件为:氢氧化钙用量0. 125 g/g(以绝干玉米秸秆计),反应温度90 ℃,时间24 h,此时纤维素酶水解得率为84. 92%;采用酿酒酵母对两步预处理残渣的酶水解液原液、浓缩液Ⅲ和浓缩液Ⅳ(浓度为原液的2倍和3倍)进行己糖发酵,乙醇得率分别为92. 22%、91. 89%和85. 54%.%Corn stover pretreated by dilute sulfuric acid and calcium hydroxide was used to produce fuel ethanol. The pre-hydrolyzate obtained from dilute sulfuric acid pretreated corn stover was mainly composed by xylose,which could be fermented to produce ethanol. The solid residue were further pretreated by calcium hydroxide and then hydrolyzated to glucose with cellulase for hexose fermentation. Based on this process, the glucose and xylose could be converted to ethanol,respectively. The optimal dilute sulfuric acid pretreatment could be obtained as the corn stover was pretreated by 1. 00% sulfuric acid ( based on dry corn stover),rat 130 ℃ for 70 min and the xylan hydrolysis yield was 80. 45%. The ethanol yields of pentose fermentation of the unconcentrated,1-fold concentrated and 2. 5-folds concentrated pre-hydrolyzates by

  15. Effect Analysis of Corn Stover Feeding Heifers and Obesity Nonlactation Cows%玉米秸秆饲喂肥胖干奶牛和后备牛效果分析

    Institute of Scientific and Technical Information of China (English)

    王坤龙; 李兆林; 王千雨; 陈利娜; 王石莹; 张国全

    2015-01-01

    呼和浩特市土默特左旗秸秆资源极其丰富,但利用率非常低,大部分被粉碎还田或者焚烧,造成严重的资源浪费和环境污染.近年来,随着牛奶价格不断下跌,奶牛场着眼于降低饲养成本,玉米秸秆逐渐被人们重视,但大规模的玉米秸秆加工问题没能得到妥善解决.为此,在总结前人研究基础上结合当地生产现状,奶联社引进切碎圆捆机对玉米秸秆进行切碎打捆,使其成为后备牛及肥胖干奶牛良好的粗饲料来源,在降低饲喂成本的同时明显改善了奶牛体况.%Resources of maize stover have extremely rich in Hohhot Tumotezuoqi, but the utilization is very low, the most were crushed or burned to ifeld and causing serious environmental pollution and waste of resources. In recent years, with the milk prices falling, majority of dairy farms reduce the feed costs, and gradually pay attention to the corn stalks, but corn stover production and post-natal problems could not be properly resolved. To this end, on the basis of previous studies combined with the status of local production, milk association has introduced the chopped round baler for baling corn stalks, not only an effective solution to the problem of production and post-natal, but also making it be the source of roughage for heifers and obesity nonlactation cows. Reducing the feeding costs signiifcantly could simultaneously improve the body condition of cows.

  16. 复合酶和乳酸菌制剂对玉米秸秆青贮发酵品质的影响%Effects of compound enzyme and lactobacillus preparation on the quality of corn stover silages

    Institute of Scientific and Technical Information of China (English)

    谭树义; 王峰; 郑心力; 黄丽丽; 魏立民; 晁哲; 孙瑞萍; 刘海隆; 刘圈炜

    2016-01-01

    ABSTRACT:The influences of composite enzyme and lactobacillus preparation on the quality of corn stover silages were studied . Chopped corn stover was ensiled either untreated (control group) or treated with 1 kg/t composite enzyme and 20 g/t lactoba‐cillus preparation (experimental group) ,respectively .The results showed :dry matter and crude protein contents of experimen‐tal group were significantly higher than those of the control group (P<0 .05) ,but neutral detergent fiber and acid detergent fi‐ber contents were markedly lower than those of the control group (P<0 .05) .Lactic acid ,acetic acid and propionic acid levels of experimental group were significantly higher than those of the control group (P<0 .05) ,while pH ,butyric acid and NH3‐N concentrations of experimental group were markedly lower than those of the control group (P<0 .05) .In conclusion ,composite enzyme and lactobacillus preparation could improve the quality of corn stover silage .%为研究复合酶和乳酸菌制剂对玉米秸秆青贮发酵品质的影响,共设2个处理组,试验组:玉米秸秆+1 kg/t复合酶制剂+20 g/t乳酸菌制剂;对照组:玉米秸秆。结果表明:试验组干物质和粗蛋白质含量都显著高于对照组(P<0.05),而中性洗涤纤维和酸性洗涤纤维含量均显著低于对照组(P<0.05)。试验组乳酸、乙酸和丙酸水平均显著高于对照组(P<0.05),而pH值、丁酸和氨态氮浓度都显著低于对照组(P<0.05)。综合分析得出,添加复合酶和乳酸菌制剂可使玉米秸秆青贮发酵品质得以明显改善。

  17. Effects of different pretreatment methods on chemical composition of corn stover hydrolysate%不同预处理方式对玉米秸秆酶解液成分的影响

    Institute of Scientific and Technical Information of China (English)

    田双起; 王振宇; 左丽丽; 樊梓鸾

    2012-01-01

    玉米秸秆中的单糖或者寡糖的释放由于芳香族聚合物木质素阻遏纤维素酶进行糖解聚作用而效率地下.然而预处理作用可以有效地移除木质素或者打破木质素的结构,从而可以增强还原糖的释放.其过程主要包括2个生物转化程序:玉米秸秆中纤维素的水解产生还原糖,然后进行生物乙醇发酵生产过程.在该研究中,通过HPLC方法监测不同预处理方法处理玉米秸秆酶水解液中的成分,从而得到最佳的预处理方法.结果表明,磁力搅拌辅助CO2激光协同通气预处理方法的糖化效果高于其他预处理方法.%Release of monosaccharide or oligosaccharide from corn stover biomass is inefficient because lignin, an aromatic polymer, blocks the access of cellulase to sugar polymers. However, pretreatments can remove lignia and disrupt its structure, thereby enhancing reducing sugar release. It is a two-stage byconversion process: hydrolysis of cellulose in corn stover to produce reducing sugars, and fermentation of the reducing sugars to bioethanol. In this study, the chemical compositions of the cellulase hydrolysate of corn stover pretreated by different methods were detected by HPLC in order to find out the desirable pretreatment method. The results showed that the saccharification rate of CO2-laser treatment combined with aeration and magnetic stir (LAM) was higher than those of other pretreatment methods.

  18. Mechanism of Diluted Acid Pretreatment to Improve Enzymatic Hydrolysis of Corn Stover%稀酸预处理改善玉米秸秆酶水解性能的机制探讨

    Institute of Scientific and Technical Information of China (English)

    姚兰; 赵建; 谢益民; 杨海涛; 杨五峰; 曲音波

    2012-01-01

    为了探讨在稀酸预处理提高玉米秸秆在纤维素酶酶解阶段提高纤维素转化率的机制,利用一系列的检测方法:FT-IR、XRD、SEM和比表面积分析仪分析了预处理前后玉米秸秆在形态学和物理化学性质方面的变化.在经过稀酸预处理后的玉米秸秆在纤维素酶酶解阶段其纤维素转化率有较大的提高,经过170℃,60 min,固液比1∶15(g∶mL),1.00 g/mL酸质量浓度的条件预处理后,从31.88%提高到95.74%.XRD结果显示预处理后玉米秸秆的结晶度有所增加,从原料的37.8%增加到58.7%,但是当预处理强度增加到一定程度后,结晶度没有较大的变化,基本维持在58%.玉米秸秆的表面结构在稀酸预处理后,原来的光滑表面变得粗糙、多孔,这样的表面有利于纤维素酶与玉米秸秆的接触,预处理后玉米秸秆的比表面积有很大程度的增加,经过170℃,60 min,固液比1∶15,1.00g/mL酸质量浓度的条件预处理后,玉米秸秆的比表面积从0.329 m2/g增加到2.878 m2/g,这都有利于改善纤维素酶对纤维素的作用,增加纤维素转化率.%In order to study the mechanism of diluted acid pretreatment on enhancing cellulose conversion during cellulase hydrolysis process, microscopic structure and physical/chemical characteristics of corn stover before and after diluted acid pretreatment were investigated. The cellulose conversion ratio increased from 31. 88 % to 95.74 % when the corn stover was pretreated by 1. 875 % acid solution as a 1: 15 liquid ratio at 170 ℃ for 60 min. The XRD analysis showed that the crystallinity of cellulose increased from 31.88 % to 58.7 % after acid pretreatment. But only slight change of cellulose crystalline was observed when the com stover was treated to some level. The rough fiber surface with more holes was detected after dilute acid pretreatment. This was beneficial for the connection between cellulose and corn stover. The specific surface area

  19. Twelve years of stover removal increases soil erosion potential without impacting yield

    Science.gov (United States)

    Corn (Zea mays L.) stover (non-grain aboveground biomass) in the U.S. Corn Belt is used increasingly for livestock grazing and co-feed and also is the primary feedstock for cellulosic bioenergy production. Continuous stover removal, however, could alter long-term agricultural productivity by affect...

  20. Dietary corn fractions reduce atherogenesis in low-density lipoprotein receptor knockout mice.

    Science.gov (United States)

    Masisi, Kabo; Le, Khuong; Ghazzawi, Nora; Moghadasian, Mohammed H; Beta, Trust

    2017-01-01

    Accumulating evidence has suggested that intake of whole grains is a protective factor against pathogenesis of coronary artery disease. The exact mechanisms, however, are still not clearly understood. In this study, we hypothesized that adequate intake of corn fractions (aleurone, endosperm and germ) can modify lipid profiles in relation to atherosclerotic lesion development in low-density lipoprotein receptor knockout (LDLr-KO) mice. The purpose of the present study was to investigate the potential cardiovascular benefits of corn fractions in LDLr-KO mice through a number of biomarkers including lipid profile, and morphologic and morphometrical analysis of atherosclerotic lesions in aortic root. Four groups of male LDLr-KO mice were fed with the experimental diets supplemented with (3 treated) or without (control) 5% (wt/wt) of each of corn fractions for 10 weeks. All diets were supplemented with 0.06% (wt/wt) cholesterol. Compared with mice in the control group, atherosclerotic lesions in the aortic roots were significantly reduced (P=.003) in the mice that were fed diet supplemented with aleurone and germ fractions. This effect was associated with significant reductions in plasma total (P=.02) and LDL (P=.03) cholesterol levels, and an increase in fecal cholesterol excretion (P=.04). Furthermore, abdominal fat mass was significantly reduced by consumption of aleurone (P=.03). In summary, the consumption of aleurone and germ may help attenuate atherosclerosis by reducing plasma total and LDL cholesterol levels.

  1. Cost Effective Bioethanol via Acid Pretreatment of Corn Stover, Saccharification, and Conversion via a Novel Fermentation Organism: Cooperative Research and Development Final Report, CRADA Number: CRD-12-485

    Energy Technology Data Exchange (ETDEWEB)

    Dowe, N.

    2014-05-01

    This research program will convert acid pretreated corn stover to sugars at the National Renewable Energy Laboratory (NREL) and then transfer these sugars to Honda R&D and its partner the Green Earth Institute (GEI) for conversion to ethanol via a novel fermentation organism. In phase one, NREL will adapt its pretreatment and saccharification process to the unique attributes of this organism, and Honda R&D/GEI will increase the sugar conversion rate as well as the yield and titer of the resulting ethanol. In later phases, NREL, Honda R&D, and GEI will work together at NREL to optimize and scale-up to pilot-scale the Honda R&D/GEI bioethanol production process. The final stage will be to undertake a pilot-scale test at NREL of the optimized bioethanol conversion process.

  2. 玉米秸与鸡粪混合厌氧消化产气性能与协同作用%Performance and synergistic effect of anaerobic co-digestion of corn stover and chicken manure

    Institute of Scientific and Technical Information of China (English)

    冯亚君; 袁海荣; 张良; 李超; 高健; 李秀金

    2013-01-01

    Performance and synergistic effect of anaerobic co-digestion of corn stover and chicken manure were investigated. Nine ratios of corn stover to chicken manure ( CS/CM) (1:0,1: 1,1:2,1:3,1:4,2: 1,3: 1, 4:l,and 0: 1)) and three loading rates of total solids (TS) (50, 65 and 80 g/L) were used. The results showed that compared to co-digestion of untreated corn stover and chicken manure, 5. 5% ~ 62% more biogas productions were obtained for co-digestion of NaOH pretreated ones. The co-digestion with CS/CM of 1: 2 and loading rate of 50 g TS/L obtained the highest total methane production of 19 488 mL, which was 32. 6% and 11.4% higher than that of the CS/CM ratios of 1:0 and 0: 1 at the same loading rate. The synergistic effect of co-digestion of chicken manure with NaOH pretreated corn stover contributed to methane yield increase of 7. 1% ~ 17. 7% . The synergistic effect of the co-digestion with CS/CM of 1: 2 was 25% ~ 150% higher than other radios. This study would provide the parameters for effective operation and optimal design of anaerobic co-digestion facility of straw and manure.%研究了玉米秸与鸡粪在不同混合比例条件下的厌氧消化产气性能和协同作用效果.设计了9种玉米秸与鸡粪的混合比例(1∶0、1∶1、1∶2、1∶3、1∶4、2∶1、3∶1、4∶1、0:1),每种比例分别在3个不同负荷(50、65和80 g/L)下进行混合厌氧消化.结果表明,与未预处理玉米秸与鸡粪混合厌氧消化相比,NaOH预处理玉米秸与鸡粪混合厌氧消化的单位TS产气量提高了5.5% ~ 62%.当预处理玉米秸与鸡粪的混合比例为1∶2、上料负荷为50 g/L时消化产气性能最好,此时的累积甲烷产量达到19 488 mL,比相同负荷下单一玉米秸厌氧消化的累积甲烷产量高出32.6%,比单一鸡粪厌氧消化的累积甲烷产量高出11.4%.混合厌氧消化协同作用的贡献率达到7.1% ~17.7%,其中玉米秸与鸡粪的比例为1∶2时,其贡献率

  3. 以玉米秸秆为底物的纤维素降解菌与产电菌联合产电的可行性%Electricity generation from corn stover by cellulose degradation bacteria and exoelectrogenic bacteria

    Institute of Scientific and Technical Information of China (English)

    冯玉杰; 王鑫; 王赫名; 于艳玲; 李冬梅

    2009-01-01

    The possibility of direct electricity production from steam exploded com stover residue was studied in single chamber air-cathode microbial fuel cells ( MFCs) using two cellulose degrading bacteria ( Chaetomium sp. , Bacillus sp. ) and two cellulose degrading communities (PCS-S and H-C; stored in our laboratory) as biocatalysts. Both pure strains and mixed communities can decompose corn stover in MFCs, but little electricity ( < 90 mV , 1000Ω) was generated during this process. Increasing the temperature from 30 to 38. 5℃ did not increase voltage outputs. Using domestic wastewater solely as inoculum, electricity cannot be generated from degradation of com stover. Maximum voltage was observed in the MFC using H-C co-operated with the exoelectrogenic bacteria. The maximum power density from steam exploded com stover residue was 406 mW · m~(-2) , which was only 20% lower than the 510 mW·m~(-2) obtained using glucose as a substrate.%利用单室空气阴极微生物燃料电池(MFC)反应器,以玉米秸秆为底物.以本实验室筛选和保存的纤维素降解菌Chaetomium sp.和Bacillus sp.,以及纤维素降解混合菌PCS-S和H-C为秸秆降解的生物催化剂,探讨了以汽爆秸秆固体为底物进行微生物产电的可行性.结果表明,在MFC系统内,纤维索降解纯菌和混合菌均能使纤维素降解,但产生的电压很低(<90mV,1000Ω),升高温度(30-38.5℃)对电压输出无明显影响.单独以生活污水作为菌源不能直接降解秸秆产电.只有将H-C和生活污水(产电菌源)混合作为接种体,MFC才能获得较高的电压输出.此时得到的以汽爆秸秆固体作为底物时的最大功率密度为406mW·m-2,仅比葡萄糖作为底物时所得到的最大功率密度510 mW·m-2低20%.

  4. Carotenoids of aleurone, germ, and endosperm fractions of barley, corn and wheat differentially inhibit oxidative stress.

    Science.gov (United States)

    Masisi, Kabo; Diehl-Jones, William L; Gordon, Joseph; Chapman, Donald; Moghadasian, Mohammed H; Beta, Trust

    2015-03-18

    The antioxidant potential of carotenoids from aleurone, germ, and endosperm fractions of barley, corn, and wheat has been evaluated. HPLC analysis confirmed the presence of lutein and zeaxanthin carotenoids (nd-15139 μg/kg) in extracts of cereal grain fractions. The antioxidant properties using 2,2-diphenyl-1-picrylhydrazyl, oxygen radical absorbance capacity, 2,2'-azino-bis(3-ethylbenzothiazoline-6-sulfonic acid) assays revealed significantly higher (Paleurone and endosperm fractions. Using 3-(4,5-dimethylthiazolyl-2)-2,5-diphenyltetrazolium bromide (MTT) assay, 2,2'azobis (2-amidinopropane)dihydrochloride (AAPH)-induced cell loss was effectively reduced by preincubating Caco-2, HT-29, and FHs 74 Int cells with carotenoid extracts. Moreover, carotenoid extracts reduced (Paleurone, and endosperm fractions improved antioxidant capacity and thus have the potential to mitigate oxidative stress.

  5. 添加外源物对蒸汽爆破玉米秸秆酶水解性能的影响%Effect of exogenous additives on enzymatic hydrolysis of steam exploded corn stover

    Institute of Scientific and Technical Information of China (English)

    陈牧; 连之娜; 徐勇; 欧阳嘉; 勇强; 余世袁

    2011-01-01

    The hydrolysis effects and disciplination of steam exploded corn stover catalyzed by cellulose and/or β - glu-cosidase assisted with exogenous additives were investigated in this paper. Test results showed that Tween - 80 was the best exogenous additive for its excellent improvement on the enzymatic hydrolysis yield and enzymes stability. At the Tween - 80 loading of 4.0 g/L, the glucose yield and total reduced sugar yield reached 86. 85 % and 93.45 % with improved by 7. 34 % and 9. 59 % compared with the control respectively as steam exploded corn stover was hydrolyzed for 48 h with 15.0 μmol/(min·g) cellualse and 30.0 μmol/(min·g) β - glucosidase, and in this hydrolysate the fermentable glucose accounted to 92.94 % of the total reduced sugar. Under this reaction conditions, 56. 83 % of the soluble enzymatic protein, 16. 87 % of the β - glucosidase activity and 40. 04 % of the cellulase activity could be recovered from the enzymatic hydrolysate of steam exploded corn stover as Tween - 80 additives was used.%研究了8种添加物辅助单、双酶水解蒸汽爆破玉米秸秆的效果和规律.结果表明,在8种外源物中,添加Tween-80对β-葡萄糖苷酶和纤维素酶水解的促进作用最佳,可显著提高酶水解得率和酶活的稳定性.在底物纤维素质量浓度为50 g/L、纤维素酶用量为15.0 μmol/(min·g)、β-葡萄糖苷酶用量为30.0 μmol/(min·g)的条件下,添加4.0 g/L Tween-80反应48 h,纤维素水解生成葡萄糖和总还原糖的酶解得率分别达到86.85%和93.45%,较空白对照分别提高了7.34%和9.59%,其中可发酵性葡萄糖占总还原糖的92.94%.进一步考察该酶解条件下的蛋白质和酶活回收率,结果表明:添加Tween-80后可溶性总蛋白质的回收率提高了56.83%,β-葡萄糖苷酶和纤维素酶酶活回收率分别提高了16.87%和40.04%.

  6. 响应曲面法优化稀硫酸预处理玉米秸秆%Corn stover pretreated by dilute sulfuric acid using response surface optimization

    Institute of Scientific and Technical Information of China (English)

    朱艳; 王奇; 原帅

    2015-01-01

    为了提高玉米秸秆稀硫酸预处理效果,对影响稀硫酸预处理玉米秸秆的因素如温度、时间、稀硫酸质量浓度、固液比进行了单因素实验,确定了影响参数.对实验参数采用响应曲面法对稀硫酸预处理的工艺参数进行了优化处理,使用Design Expert 8.05b软件对实验进行拟合,得到二元多次回归方程:Y =31.17+4.25 X1+1.23 X2+0.61 X3-0.96 X1 X2-0.22 X1 X3-0.16 X2 X3-6.29 X21-2.86 X22-4.57 X23,由此得到最佳制备工艺条件为温度121.59℃,处理时间60.84min、稀硫酸的质量分数1.07%.在此条件下还原糖的得率为31.98%.在计算的最佳工艺条件下经过电子扫描显微镜(SEM )观察发现,秸秆表面出现很多形如蜂窝状的空隙.通过红外光谱发现,木质素和半纤维素的吸收峰强度降低;通过X‐射线衍射(X RD )表征发现稀硫酸处理60min时结晶度变化不大,说明秸秆在硫酸作用下发生了降解反应,实验获得还原糖得率为32.6%,理论和实验处理结果吻合.%In order to improve the effect of pretreating corn stover with dilute sulfuric acid each factor , including temperature ,time ,sulfuric acid concentration ,the ratio between solid and liquid ,was deter‐mined .These experimental factors were optimizated using response surface .The three factors calcula‐tion was made by Design Expert 8.05b software .The equation was obtained as follows Y=31.17+4. 25 X1 +1. 23 X2 +0. 61 X3 -0. 96 X1 X2 -0. 22 X1 X3 -0. 16 X2 X3 -6. 29 X21 -2. 86 X22 -4. 57 X23 .T he optimal condition is obtained as follow s:temperature of 121. 59℃ ,time of 60. 84min and dilute sulfuric acid concentration of 1.07% .Under the optimal condition ,the SEM results indicated that on corn stover surfaces appear many holes and some look like honeycomb voids .Infrared spectroscopy showed that the absorption peak intensity of lignin and hemicellulose reduced .XRD indicated

  7. 水热-乙醇提取处理玉米秸秆促进酶解效率%Enhancement of Enzymatic Hydrolysis of Corn Stover by Liquid Hot Water Pretreatment and Ethanol Extraction

    Institute of Scientific and Technical Information of China (English)

    李梓木; 于艳玲; 赵桂红; 孙嘉星; 李冬梅; 黄玉东; 冯玉杰

    2015-01-01

    Lignin could not be significantly removed from lignocellulose by liquid hot water(LHW)pretreatment, but lignin would mi-grate from cell wall and redeposit on the surface of cell wall at high temperature during pretreatment. To take advantage of this characteris-tic, we examined the changes of main components and enzymatic hydrolysis of corn stover pretreated by LHW pretreatment before and after ethanol extraction.Ethanol extraction process was also optimized. Compared to LHW pretreatment, ethanol extraction removed some lignins from, increased cellulose content in and improved cellulose digestibility of corn stover. Lignin removal increased with increasing temperature of LHW pretreatment. The optimal ethanol extraction was as follows:25 of liquid-solid ratio, room temperature, 120 r·min-1, and 10 h. For corn stover pretreated at 210℃for 20 min, ethanol extraction decreased lignin from 30.5%to 18.2%, while increased cellulose content from 62.2%to 73.6%. After ethanol extraction, the enzymatic hydrolysis time was shortened from 48h to 24h. The cellulose digestibility reached 93.2%(15 FPU·g-1 cellulose).%针对水热预处理不能明显移除木质素、木质素在较高温条件下从细胞壁中分解游离并重新聚合的特点,采用水热-乙醇提取处理玉米秸秆,与水热预处理的效果进行了对比,并对乙醇过程进行了优化。结果表明:水热-乙醇提取能够移除部分木质素,提高预处理后固体中纤维素含量以及纤维素的酶解效率,水热-乙醇提取后秸秆的木质素移除率随水热预处理温度的增加而增大。乙醇提取的较优工艺条件是液固比25、室温、120 r·min-1,提取10 h。经210℃、20 min预处理的秸秆再经乙醇提取后,酸不溶木质素含量由30.5%下降为18.2%,纤维素含量由62.2%提高到73.6%,酶解率为93.2%(15 FPU·g-1纤维素),酶解时间由48 h缩短至24 h。

  8. Effect of steam explosion pretreatment on ensiling performance of dry corn stover%不同汽爆预处理对干玉米秸秆青贮效果的影响

    Institute of Scientific and Technical Information of China (English)

    贾晶霞; 梁宝忠; 王艳红; 赵永亮; 李建东

    2013-01-01

    Ensiling is an important crop straw feed processing method. It can not only effectively improve the nutritional value of crop straws, but also increase the storage time. Currently the corn and silage corn cultivated areas are 3.35×107 and 2.083×106 hm2 in China. The corn stover (CS) annual production is about 260 million tons. However, due to the requirements of the moisture content and freshness, only the un-harvested or newly harvested CS can be used as ensiling. This limits the operation time of ensiling and the scope of CS. In order to expand the available range of CS and reduce the unnecessary use of additives, the advantages of three straw feed processing methods of silage, microbial silage and steam explosion were studied. On these bases, the feasibility of improving dry CS ensiling performance by steam-explosion pretreatment was tested in this work. First, the dry CS was cut into 3-5 cm, adjusted the moisture content to 50% (w/w) and pretreated under different intensities (0.8-1.4 MPa, 5 min) in a 5 L steam explosion reactor. The steam-exploded CS was water-washed to remove the soluble fraction. Then the structural components of cellulose, hemicellulose and Klason lignin in the solid residual and the soluble sugar, acetic acid and furfural in the water-washed liquor were determined according to the two-step quantitative hydrolysis method recommended by National Renewable Energy Laboratory (NREL). Based on these data, the material recovery ratio was calculated to evaluate the efficiency of steam explosion pretreatment. Then, the pretreated and un-pretreated CS samples were used in ensiling experiments. In addition to water, any microbial inoculants and enzyme was not used. The samples including control samples were added tap water according to the real moisture content and adjusted the final moisture content to 70%(w/w). Each 5 kg sample was loaded in a sealed plastic bag and ensilaged in 15-25℃. Throughout the experiment, silage feed pH value, organic

  9. Isolation and characterisation of in vitro and cellular free radical scavenging peptides from corn peptide fractions.

    Science.gov (United States)

    Wang, Liying; Ding, Long; Wang, Ying; Zhang, Yan; Liu, Jingbo

    2015-02-16

    Corn gluten meal, a corn processing industry by-product, is a good source for the preparation of bioactive peptides due to its special amino acid composition. In the present study, the in vitro and cellular free radical scavenging activities of corn peptide fractions (CPFs) were investigated. Results indicated that CPF1 (molecular weight less than 1 kDa) and CPF2 (molecular weight between 1 and 3 kDa) exhibited good hydroxyl radical, superoxide anion radical and 2,2'-azino-bis (3-ethylbenzothiazoline-6-sulphonicacid) diammonium salt (ABTS) radical scavenging activity and oxygen radical absorbance capacity (ORAC). Meanwhile, the in vitro radical scavenging activity of CPF1 was slightly higher than that of CPF2. Both CPF1 and CPF2 also exhibited significant cytoprotective effects and intracellular reactive oxygen species scavenging activity in Caco-2 cells exposed to hydrogen peroxide (H2O2). The amino acid composition analysis revealed that the CPF were rich in hydrophobic amino acids, which comprised of more than 45% of total amino acids. An antioxidant peptide sequence of Tyr-Phe-Cys-Leu-Thr (YFCLT) was identified from CPF1 using matrix-assisted laser desorption/ionization time-of-flight/time-of-flight mass spectrometry (MALDI TOF/TOF MS). The YFCLT exhibited excellent ABTS radical scavenging activity with a 50% effective concentration (EC50) value of 37.63 µM, which was much lower than that of Trolox. In conclusion, corn gluten meal might be a good source to prepare antioxidant peptides.

  10. 玉米秸微波液化合成可生物降解聚氨酯泡沫研究%Biodegradable Polyurethane Foam with Liquefied Product from Corn Stover

    Institute of Scientific and Technical Information of China (English)

    肖卫华; 李振宁; 牛文娟; 韩鲁佳

    2013-01-01

    以玉米秸秆为原料,采用微波液化产物合成可生物降解聚氨酯泡沫,替代传统石化产品多元醇制备聚氨酯泡沫.通过异氰酸根指数及发泡剂水用量对聚氨酯泡沫材料密度、机械性能的影响分析,得到优化的聚氨酯合成工艺条件:水添加量0.30g、异氰酸根指数为1.0;采用土埋法生物降解试验发现,液化产物制备的聚氨酯泡沫在埋置6个月后质量损失约18.71%,热重分析表明合成的聚氨酯泡沫热分解分为4个典型的阶段.试验结果表明玉米秸秆微波液化产物可合成环境友好可生物降解聚氨酯泡沫,但其材料性能有待进一步表征.%With the aim to explore the efficient application of microwave liquefied product, experiment on the synthesis of polyurethane ( PU ) with microwave liquefied product from corn stover instead of petrochemical polyol was carried out. The optimized synthetic process of PU was 0. 30 g foam blowing agent and isocyanate index 1. 0. The biodegradable property of the composites was investigated by means of bury test which showed 18.71% degradation rate in six months. The thermal gravimetric analysis indicated four phases in the thermal pyrolysis of PU. All the results indicated microwave liquefied product from corn stover could be used for the production of PU foam while the material property was to be characterized and improved.

  11. Effects of Dilute Acid Pretreatment on Fibre Components and Structure of Corn Stover%稀酸预处理对玉米秸秆纤维组分及结构的影响

    Institute of Scientific and Technical Information of China (English)

    陈尚钘; 勇强; 徐勇; 朱均均; 余世袁

    2011-01-01

    The effects of dilute sulfuric acid pretreatment on the composition and enzymatic hydrolysis rate of solid residues for corn stover were investigated, and the fiber structure property of the pretreated residues were studied with scanning electron microscope, infrared, X- rays diffraction and thermal gravity. Results: With the increase of sulfuric concentration, temperature and retention time, the contents of cellulose and lignin increase slightly, the hemicellulose content largely declines, and the yield of enzymatic hydrolysis increases gradually. The degradation rate of hemicellulose is 98.02% and the yield of enzymatic hydrolysis is 66.95% when the pretreatment conditions are sulfuric acid concentration 0.75%, cellulase dosage 20 FPUI/g cellulose, temperature 150 ℃ and time 80 min. The fiber surface and cellular wall of corn stover are broken after the dilute acid pretreatment, thus increasing specific surface area and pore volume, decreasing the crystallization degree of cellulose, so favorable for the enzymatic hydrolysis.%研究了稀硫酸预处理对玉米秸秆化学组成变化及纤维素酶水解得率的影响,并采用扫描电镜(SEM)、X射线衍射仪(XRD)、红外光谱(IR)和热重分析(TG)对玉米秸秆纤维结构特性进行了分析.结果表明随着硫酸浓度的增大、温度的升高和时间的延长,纤维素和木质素含量有所增加,而半纤维素含量大幅度降低,且预处理后纤维素酶水解得率也逐渐增大.当处理条件为硫酸质量分数0.75%、温度150℃、时间80 min时,半纤维素降解率为98.02%,所得固体渣纤维素酶水解得率为66.95%(纤维素酶用量20FPUI/g纤维素).稀酸预处理后玉米秸秆纤维表面和细胞壁受到不同程度的破坏,表面积增大,孔洞增加,纤维素的结晶度降低,有利于纤维素酶水解作用的进行.

  12. 玉米秸秆稀酸预处理条件对糠醛类抑制物产生的影响%Research on the factors brought by furfural inhibitor during acid -pretreatment of corn stover

    Institute of Scientific and Technical Information of China (English)

    张莎莎; 张坤; 陈晓晓; 王晓俊; 左小明; 薛冬桦

    2015-01-01

    To explore the factors that affect the generation of furfural inhibitor during the process,corn stover was pretreated using diluted sulfuric acid.The correlation between pretreatment conditions and re-ducing sugar and furfural was analysed by partial correlation.The analysis showed that the main factor af-fecting furfural generation was the concentration of the sulfuric acid.There was a positive correlation be-tween the concentration of furfural and sulfuric acid.Pretreatment temperature and time were associated with the furfural concentration significantly;however the solid liquid ratio was not associated with the generation of furfural.The results showed that the optimal results were achieved by using 1% sulfuric acid to pretreat the corn stover at 120 ℃ for 90 minutes and ratio of solid to liquid 1∶10,as results,the furfural concentration was measured as 0.99 mg/mL with reducing sugar at 27.6 mg/mL.%以玉米秸秆为原料,探讨稀硫酸预处理玉米秸秆过程中影响糠醛类抑制物产生的因素,运用偏相关性分析法分析不同预处理条件与还原糖、糠醛的相关性。分析得知,影响预处理液中糠醛类抑制物产生的主要因素是硫酸浓度,二者呈正相关。预处理温度和时间与糠醛浓度显著相关,而固液比对糠醛类抑制物的产生没有显著影响。实验结果表明,当硫酸浓度为1%、预处理温度120℃、时间90 min,固液比1∶10时预处理液中糠醛浓度为0.99 mg/mL,还原糖浓度为27.6 mg/mL。

  13. 复合酶制剂处理玉米秸秆对海南和牛生产性能的影响%Influence of corn stover silage with compound enzyme on production performance of Hainan-Japanese cattles

    Institute of Scientific and Technical Information of China (English)

    王峰; 米开东; 李义书; 刘圈炜; 魏立民; 刘海龙; 黄丽丽; 郑心力

    2011-01-01

    选取6月龄、初始体重(94.82±9.06)kg、遗传背景一致的海南和牛(日本和牛×海南黄牛)12只,随机分为4个处理组,分别饲喂添加不同剂量复合酶制剂青贮的鲜食玉米秸秆,即对照组(0 kg/t)、试验Ⅰ组(0.6 kg/t)、试验Ⅱ组(1.0 kg/t)和试验Ⅲ组(1.4 kg/t),研究复合酶制剂处理玉米秸秆对海南和牛生产性能的影响.试验持续30 d.结果显示:试验Ⅱ组日增重显著高于对照组(P0.05).综合表明,1.0 kg/t复合酶制剂添加水平为最佳,建议在生产中应用.%This experiment was undertaken to investigate the effects of corn stover silage with compound enzyme on production performance of Hainan-Japanese cattles.Twelve 6-month-old Hainan-Japanese Cattles with average initial weight of (94.82±9.06) kg with the same genetic backgrounds were randomly divided into four treatments. Cattles were fed on corn stover silage with 0 kg/t (control group), 0.6 kg/t (group Ⅰ), 1.0 kg/t (group Ⅱ), and 1.4 kg/t (group Ⅲ) of compound enzyme during the period of 30 days. The results showed that: Average daily gain of group Ⅱ was significantly higher than that of control one (P<0.05) while feed/gain ratio of group Ⅱ was markedly lower than that of control one (P<0.05). Weight gain cost of group Ⅱ was the lowest, decreased by 15.31%; Gross profit was the highest, increased by 50.95%,although there were no significant differences (P>0.05). In conclusion, supplementation of 1.0 kg/t of compound enzyme is the best and strongly suggested to be applied to Hainan-Japanese cattles feeding.

  14. 汽爆玉米秸秆发酵丁醇的酶解工艺优化%Optimization of Enzymatic Hydrolysis Conditions of Steam-Exploded Corn Stover

    Institute of Scientific and Technical Information of China (English)

    张霞; 李红伟; 马晓建

    2014-01-01

    Influence of different factors such as temperature, original substrate concentration, enzyme loading, hydrolysis time, and stirring rate on steam-exploded corn stover enzymolysis were studied to further improve reducing sugar concentration and butanol yield after reaction. It is found that the optimal hydrolysis reaction condition is:temperature 50℃, 100 r⋅min-1, enzyme loadings 60 IU/(g corn stover), solid:liquid ratio 3:10 and reaction time 48 h. Reducing Sugar concentrations were tested with DNS(3,5-Dinitrosalicylic acid) and butanol yield was tested with gas chromatographic methods. Moreover, the highest apparent viscosity and apparent viscosity of a 3-step loading are lower than those of 2-step loading. However, the sugar concentration is slightly higher than that of the later one. When the substrate with original concentration of 15%(w/w) was added with to final concentration of 25% (w/w) by 3 steps, the reducing sugar concentration and butanol yield reach to 89.23 mg⋅mL-1, 9.82 mg⋅mL-1, respectively, which show an increase of 58.63%, 44.20%, respectively.%为了提高秸秆酶解后的还原糖浓度和酶解液发酵后的丁醇产量,研究了不同因素对汽爆玉米秸秆酶解的影响,优化汽爆玉米秸秆秸秆发酵丁醇的酶解工艺。结果表明汽爆玉米秸秆的最佳酶解工艺为:反应温度50℃、原始底物浓度15%(wt)、酶用量60 IU⋅(g底物)-1、酶解时间48 h、搅拌器转速100 r⋅min-1。通过考察分步加料方式,三次加料方式最高表观黏度和反应后期表观黏度都低于两次加料的方式,而其糖浓度则略高于两次加料方式。当底物从原始浓度15%( wt)分三次加入到25%( wt)时,还原糖浓度、丁醇产量分别为89.23、9.82 mg⋅mL-1,分别增加了58.63%、44.20%。

  15. Kinetic model of microbial oils produced by fermenting corn stover hydrolysate%玉米秸秆水解液发酵产微生物油脂的动力学模型研究

    Institute of Scientific and Technical Information of China (English)

    徐洪章; 叶小金; 薛冬桦

    2014-01-01

    The dynamics of microbial oils fermented from corn stover hydrolysate was studied.The math-ematic model of thalli growth and microbial oils synthesis during the fermentation of microbial oils changed along with the time was built based on Logistic equation and Luedeking -Piret equation.The test value was validated with the model.The compositions of unsaturated fatty acid in microbial oils were analyzed by the gas chromatography.The results indicated that the corn stover was used as a raw materi-al,mortierella isabellina as a strain,after aerobic intermittent fermentation,the biomass and content of microbial oils reached 10.63 g/L and 49.53% respectively.A good coincidence between models calcula-tion values and experimental data was observed,therefore,the model equations can really reflect the process of the microbial oils fermentation.%对玉米秸秆水解液发酵产微生物油脂动力学进行研究,基于 Logistic 方程和 Luedeking -Piret 方程分别建立了微生物油脂发酵过程菌体生长和油脂合成随时间变化的数学模型,同时对试验值与模型进行了验证比较,应用气相色谱技术对微生物油脂中的不饱和脂肪酸成分进行分析。结果表明,以玉米秸秆为原料、深黄被孢霉为菌株,好氧间歇发酵,得到生物量为10.63 g/L,油脂含量为49.53%。模型模拟计算结果与试验值能较好地吻合,该模型能较好地反映玉米秸秆水解液发酵产微生物油脂发酵的过程。

  16. 玉米秸秆木质素降解过程的CP/MAS13CNMR和SEM表征%CP/MAS13CNMR and SEM Characterization of Corn Stover Lignin Degradation

    Institute of Scientific and Technical Information of China (English)

    陈琳; 张全; 孟雪松; 凌凤香

    2013-01-01

    利用黄孢原毛平革茵对玉米秸秆木质素进行降解处理,通过CP/MAS 13CNMR和SEM研究降解过程中木质素的结构变化.CP/MAS 13CNMR结果表明:玉米秸秆木质素降解过程中,作为木质素结构单元主要连接方式的β-O-4键基本上没有被降解;木质素单位苯环的甲氧基含量稍有增加;S/G值降低,推断反应过程中紫丁香基优先参与反应.SEM结果表明:降解后的木质素空穴增多且增大、颗粒物质减少,主要是由于酶解木质素中大量碳水化合物的降解(所)致;比木质素更容易降解的纤维素和半纤维素也存在于样品中.CP/MAS13CNMR为木质纤维原料结构的定性和初步定量提供了可能,是传统定量表征手段的有力补充,具有一定的研究意义.%The structure changes of corn stover lignin treated by Phanerochaete chrysosporium were studied by CP/MAS 13CNMR and SEM.CP/MAS 13CNMR Results showed that bond β-O-4 didn't be degraded,the content of-OCH3 increased after degradation,S/G value decreased,and syringyl structure was priority to take part in the reaction.SEM Results showed that the surface holes of corn stover lignin increased both in number and in volume,and the particle matters reduced,mainly due to the degradation caused by carbohydrate,there were cellulose and hemicellulose more easily degraded than lignin in the sample.CP/MAS 13CNMR Provides the possibility of qualitative and quantitative characterization for wood materials structure,which is a strong supplement to the traditional quantitative characterization methods,and has some research significance.

  17. Effect of different detoxification methods on ethanol production from corn stover hydrolysate%不同脱毒方法对玉米秸秆水解液酒精发酵的影响

    Institute of Scientific and Technical Information of China (English)

    张强; Anders Thygesen; Anne Belinda Thomsen

    2011-01-01

    利用湿热预处理(195℃,15 min)后的玉米秸秆水解液,考察了3种不同脱毒方法(中和法、饱和生石灰法和Na2SO3法)对水解液中的抑制剂的去除效果,研究了树干毕赤酵母(Pichia stipitis 58376)对脱毒后的水解液酒精发酵情况.结果表明:玉米秸秆水解液经过3种方法脱毒处理后,醛类抑制荆(糠醛和5-羟甲基糠醛)平均减少41%,总酚类最高去除28.4%,酒精得率都得到明显提高.最佳的脱毒方法是饱和生石灰法,理论酒精得率达到69.31%,对应的酒精浓度和生产效率分别为12.2 g/L和0.056 g/(L·h).饱和生石灰法是一种有效实用的脱毒方法.%The influence of three different detoxification methods (neutralization, overliming and Na2SO3 addition ) on inhibitors were evaluated by using corn stover hydrolysate prepared with hydrothermal pretreatment ( 195 ℃, 15 min ) . Ethanol fermentability of detoxified corn stover hydrolysate was investigated by Pichia stipitis 58376. The results showed that all the employed detoxification methods resulted in a 41% reduction in average total furans and highest 28.4% reduction in total phenols. Fermentation performance was greatly enhanced by employed detoxification methods.Ethanol yield of 69.31% of the theoretical value based on reducing sugar was obtained by overliming.The corresponding ethanol concentration and volumetric productivity were 12.2 g/L and 0.056 g/( L·h ).Overliming was the most efficient detoxification method.

  18. The vital role of citrate buffer in acetone-butanol-ethanol (ABE) fermentation using corn stover and high-efficient product recovery by vapor stripping-vapor permeation (VSVP) process.

    Science.gov (United States)

    Xue, Chuang; Wang, Zixuan; Wang, Shudong; Zhang, Xiaotong; Chen, Lijie; Mu, Ying; Bai, Fengwu

    2016-01-01

    Butanol is not only an important solvent and chemical intermediate in food and pharmaceutical industries, but also considered as an advanced biofuel. Recently, there have been resurging interests in producing biobutanol especially using low-cost lignocellulosic biomass, but the process still suffers from low titer and productivity. The challenge for the bioconversion approach is to find an effective way of degrading materials into simple sugars that can then be converted into fuels by microorganisms. The pretreatment of lignocellulosic biomass is the great important process in influencing butanol production and recovery, finally determining its eco-feasibility in commercialization. The effects of various strengths of citrate buffer on enzymatic hydrolysis and acetone-butanol-ethanol fermentation using corn stover or glucose as feedstock were investigated. The strengths of citrate buffer in the range of 20-100 mM had no effect on enzymatic hydrolysis, but greatly influenced the performance of ABE fermentation using corn stover hydrolysate. When 30 mM citrate buffer was used for enzymatic hydrolysis, the fermentation broth with the maximum butanol and ABE concentrations of 11.2 and 19.8 g/L were obtained from 30.9 g/L glucose and 9.7 g/L xylose, respectively, which was concentrated to 100.4 g/L butanol and 153.5 g/L ABE by vapor stripping-vapor permeation process. Furthermore, using glucose as sole carbon source, there were no cell growth and ABE production in the P2 medium with 80 or 100 mM citrate buffer, indicating that higher concentrations of citrate buffer had deleterious effect on cell growth and metabolism due to the variation of cells internal pH and cell membrane permeability. To mimic in situ product recovery for ABE fermentation, the VSVP process produced the condensate containing 212.0-232.0 g/L butanol (306.6-356.1 g/L ABE) from fermentation broth containing ~10 g/L butanol (~17 g/L ABE), the performance of which was more effective than

  19. 高效协同酶解中性汽爆玉米秸秆的工艺优化%Optimization of enzymatic saccharification process for neutral steam exploded corn stover

    Institute of Scientific and Technical Information of China (English)

    钟健; 杨敬; 钞亚鹏; 武改红; 贾文娣; 张国青; 石家骥; 孙艳; 钱世钧

    2011-01-01

    Abstract: Corn stover is one of the major agricultural residues in China and could be potential source for ethanol production by saccharification process. But the problem in current process is higher cost for pretreatment and enzymatic saccharification of corn stover. In this paper, four kinds of cellulase candidates ( volume ratio 6 : 4) were optimized based on the best synergistic effect for the degradation of neutral steam exploded corn stover, and Trichoderma L8 and Aspergillus niger were filtered. Then, the effect of enzymes (xylanase, /?-glucosidase, /?-glucanase, laccase, manganese peroxidase) and non-enzyme factors (polyethyleneglycol (PEG) -4000, Tween-80, bovine serum albumin) on saccharification efficiency was evaluated to get a mixed enzyme system which could make steam exploded corn stove high efficient synergistic degradation, and to obtain suitable conditions of saccharification process. The results showed that only xylanase in selected enzymes had positive effects on the saccharification, while for non-enzyme factors polyethyleneglycol (PEG) -4000 and Tween-80 could enhance the saccharification rates. The optimized enzyme was a mixture of Trichoderma L8 cellulase, β-glucosidase from Aspergillus niger andxylase, and the optimized conditions of enzymatic degradation condition for one gram neutral steam exploded corn stover (10%, W/V) as follows: 10FPU cellulase, plus 1000IU xylanase and 0. 05 g PEG-4000. After incubation at 50℃ and 150 r ? Min-1 for 144 h, the final concentration of cellobiose, glucose, and xylose were 8. 4 g ? L-1, 25.1 g ? L-1, and 15. 5 g ? L-1, and the final conversion of total biomass, cellulose and hemicellulose were 71.1%, 81.5% and 55.3%, respectively. Observation of scanning electron microscope indicated that most the free fiber disappeared within 24 h. Some of the partially destroyed structures in the pretreatment process were also degested slowly with time prolonged.%玉米秸秆是我国主要的农业废弃物之一,

  20. 玉米秸秆分批补料获得高还原糖浓度酶解液的条件优化%Optimization of corn stover hydrolysis by fed-batch process

    Institute of Scientific and Technical Information of China (English)

    宋安东; 任天宝; 张玲玲; 王风芹; 谢慧

    2011-01-01

    High-concentration sugars production from stover is an important perspective technology for the cellulosic ethanol industrialization.Fed-batch process is an effective way to achieve this goal in the fermentation industry.In this study, based on fed-batch process, high-concentration sugars were produced from pretreated corn stover by enzymatic hydrolysis.After being pretreated by the dilute sulphuric acid, the impacts of the ratio of solid raw material to liquid culture, the content of supplementary materials and the refilling time on the saccharification rate were investigated.Results showed that the initial ratio of solid raw material to liquid culture was 20% (W/V) and the initial concentrations of enzymes for xylanase, cellulose and pectinase were 220 U,6 FPU, and 50 U per gram of substrates, respectively.After 24 hours and 48 hours, 8% pretreated corn stovers were added respectively together with the additions of xylanase (20 U) and cellulose (2 FPU) per gram of substrates.After 72 hours, the final concentration of reducing sugar was increased to 138.5 g/L from 48.5 g/L of the non fed-batch process.The rate of enzyme hydrolysis of the raw material was 62.5% of the thoretieal value in the fed-batch process.This study demonstrated that the fed-batch process could significantly improve the concentration of reducing sugar.%木质纤维素高浓度还原糖水解液的获得是纤维乙醇产业化发展的方向.在发酵工业领域,分批补料法是实现这一目标的重要研究途径.本研究采用分批补料法对获得高浓度玉米秸秆酶解还原糖的条件进行了优化.以稀硫酸预处理的玉米秸秆为原料,考察了液固比、补加量与补加时间对分批补料糖化的影响.结果表明,秸秆高浓度酶解液条件的初始物料为20%(重量/体积),木聚糖酶220 U/g(底物),纤维素酶6 FPU/g(底物),果胶酶50 U/g(底物),在24 h、48 h后分批补加8%预处理后的物料,同时添加与

  1. 秸秆深还对土壤团聚体中胡敏素结构特征的影响%Effect of Corn Stover Deep Incorporation on Composition of Humin in Soil Aggregates

    Institute of Scientific and Technical Information of China (English)

    朱姝; 窦森; 关松; 郭聘

    2016-01-01

    秸秆还田主要是覆盖和表层浅施,存在着影响种子发芽生长、土壤升温慢和病虫害增加等问题.秸秆深还(corn stover deep incorporation,CSDI)是指将玉米秸秆施入土壤亚表层(20~40 cm),不仅能解决秸秆焚烧的问题,还能达到保碳、蓄水、培肥、稳产的目的,使秸秆还田得到改善.虽对秸秆深还后胡敏素(Hu)的结构性质有一些研究,但是对秸秆深还后土壤团聚体中Hu的变化还未见报道.探究秸秆深还对土壤腐殖质的影响,可以为如何提高土地肥力、如何利用秸秆深还创建合理耕层提供理论依据.本试验采集于吉林农业大学试验站玉米连作耕地试验田,采用湿筛法将其分为>2 mm、2~0.25 mm、0.25~0.053 mm和<0.053 mm 4个粒级并提取Hu,通过元素组成、红外光谱和差热分析研究秸秆深还对团聚体中Hu结构特征的影响.结果表明:用此方法制备的黑土Hu的平均含碳量为721 g kg-1;H/C的平均值为0.776;Hu的缩合度高于相应的HA;秸秆深还促使土壤表层和亚表层团聚体中Hu的氧化度降低,脂族链烃减少,活性结构增多,稳定性降低,Hu的结构趋于简单化、年轻化.%How to handle surplus crop straw has become an important topic that calls for urgent solution in the agricultural regions of China. Straw incorporation into the field is one of the main methods of straw utilization. The method of straw incorporation used to either overcast the straw on the surface of the field like mulching or incorporate the straw into the shallow topsoil layer,which would obviously bring about some problems,like hindering seed germination and seedling growth,impeding rise of soil temperature,and favoring incidence of plant diseases and insect pests,while its effect on accumulation of soil organic matter is so limited that it would not help solve the problems,like thinning of the plough layer and depleting of organic matter in the subsoil layer. Corn stover deep incorporation

  2. Optimization of fermentation conditions for low-temperature and high-efficiency composite microbial system for corn stover degradation and preliminary development of microbial inocula%低温高效降解玉米秸秆复合菌系发酵条件优化及腐解菌剂的研究

    Institute of Scientific and Technical Information of China (English)

    胡海红; 孙继颖; 高聚林; 王振; 包闹干朝鲁; 胡树平; 青格尔

    2016-01-01

    Straw-returning to fields is an effective way to increase soil organic matter content and soil fertility, stimulate soil microbial activ-ity, enhance crop yields and quality, and improve the soil physical and chemical properties. It, therefore, plays a crucial role in promoting a-gricultural sustainable development. In the spring corn region of northern China, however, maize stover degradation is often slow and is even not fully complete in the fall and winter seasons because of low temperature, which causes wasting of resources. Thus, it is necessary to de-velop efficient stover-decomposing bacterium agent for low-temperature conditions. A low-temperature and high-efficiency composite mi-crobial system, GF-S72, screened from sawdust and degraded corn stover, was developed for degrading corn stover. Result indicated that the best fermentation was urea of 0.1%, C/N ratio of 20﹕1, inoculating content of 2%, initial pH of culture medium at 8.0 and liquid medium vol-ume of 18 mL/150 mL at 10℃for 6 d. The experiment showed that diatomite was the best carrier, and high-efficient composite bacterium a-gent for degrading corn stover was prepared at low-temperature. The experiment also showed that the highest efficient microbial inoculants of corn stover degradation was at 3﹕1 of bacterial liquid/carrier, 0.05 g/2 g of microbial inoculants/corn stover ratio, 1.42%of moisture con-tent, 10%of preservation humidity, 15℃of preservation temperature, and pH 8.2.%为解决北方低温条件下玉米秸秆降解难的问题,利用筛选于锯末的一组玉米秸秆降解复合菌系GF-S72,通过单因素、正交试验及载体生物相容性试验,研究了复合菌系的发酵条件、菌剂载体类型、用量及保存条件。结果表明,复合菌系GF-S72最佳发酵条件为:尿素0.1%、碳氮比20﹕1、培养温度10益、初始pH为8.0、装液量18 mL/150 mL、培养时间6 d、接种量2%。基于试验选取硅藻作为最

  3. Enzymatic Xylose Release from Pretreated Corn Bran Arabinoxylan: Differential Effects of Deacetylation and Deferuloylation on Insoluble and Soluble Substrate Fractions

    DEFF Research Database (Denmark)

    Agger, Jane; Viksø-Nielsen, Ander; Meyer, Anne S.

    2010-01-01

    In the present work enzymatic hydrolysis of arabinoxylan from pretreated corn bran (190 °C, 10 min) was evaluated by measuring the release of xylose and arabinose after treatment with a designed minimal mixture of monocomponent enzymes consisting of α-l-arabinofuranosidases, an endoxylanase......, and a β-xylosidase. The pretreatment divided the corn bran material 50:50 into soluble and insoluble fractions having A:X ratios of 0.66 and 0.40, respectively. Addition of acetyl xylan esterase to the monocomponent enzyme mixture almost doubled the xylose release from the insoluble substrate fraction...

  4. Effect of alkali concentration and temperature on extraction yield and quality of xylan from corn stover%碱浓度和温度对玉米秸秆木聚糖提取率和品质的影响

    Institute of Scientific and Technical Information of China (English)

    刘凯旋; 张傑; 李宏强; 徐建

    2016-01-01

    由于提取率和产品品质等方面的原因,作为玉米秸秆主要成分之一的木聚糖还未能得到充分有效的利用。为改善玉米秸秆木聚糖的提取率和品质,对影响木聚糖提取的碱浓度和温度2个关键因素进行了研究。使用组分分析和凝胶渗透色谱等手段对木聚糖得率、纯度和结构进行了研究,同时分离得到纤维素和醇溶木质素。结果表明,NaOH 浓度对木聚糖得率和结构的影响比温度显著,较优提取条件为:NaOH浓度为10%(w/v),提取温度90℃,此条件下木聚糖的溶出率和回收率分别为86.37%和76.92%,木聚糖纯度为63.90%。凝胶渗透色谱结果显示,碱浓度的增加使木聚糖的分子量降低,而随温度的升高则呈先升后降的趋势。此外,提取剩余物中纤维素的含量随碱浓度和温度强度的增加而增加。研究证明组合适当的碱浓度和提取温度可以在保证品质的前提下得到较高的木聚糖提取率。%Xylo-oligosaccharides derived from xylan have a high application potential in food and pharmaceutical industries. As an agricultural by-product, corn stover with high hemicellulose content is an important raw material for biorefinery. In order to broaden the raw material source of xylo-oligosaccharides, the work was carried out to investigate the effect of alkali extraction conditions on the quality of xylan. NaOH mass concentration and extraction temperature were selected to study their influence on yield, purity and structural characteristics of xylan. The de-waxed corn stover was treated with NaOH solution of 4, 6, 8, 10, 12, 16, 20 and 24wt% at 121℃ for 2 h with a constant solid-liquid ratio of 1:10 (g/mL). The extracts were neutralized to the pH value of 5.0 with the concentrated HCl, and then concentrated under vacuum. Xylan was precipitated from the filtrate by adding the ethanol with the volume of 3 times and then freeze-dried. The remained extracts were

  5. Nitrogen fertilization affects corn cellulosic biomass and ethanol yields

    Science.gov (United States)

    Research results on the effects of N management on corn (Zea mays L.) grain production in high-yielding cropping systems are widely available, but information on its effects on cellulosic ethanol potential from corn stover and cobs is limited. Stover and cob biomass and respective ethanol yields all...

  6. 酒精清液发酵玉米秸秆替代全株玉米青贮对奶牛生产性能的影响%Effects of Substitution of Fermented Corn Stover with Alcohol Wastewater for Whole Corn Silage on Performance of Dairy Cows

    Institute of Scientific and Technical Information of China (English)

    姚庆; 辛杭书; 王明君; 李仲玉; 刘凯玉; 张宁; 李敏; 李欣新; 张永根

    2012-01-01

    本试验旨在研究酒精清液发酵玉米秸秆替代全株玉米青贮对奶牛生产性能的影响.选取体重、年龄、胎次、产奶量和泌乳期相近的中国荷斯坦泌乳牛40头,随机分为2组,每组20头牛.试验分3期,各期的对照组均饲喂全株玉米青贮饲粮,各期的试验组分别饲喂用酒精清液发酵玉米秸秆替代30%(30%替代组)、60%(60%替代组)或100%(100%替代组)全株玉米青贮的试验饲粮.试验期27 d.结果表明:1)酒精清液发酵玉米秸秆的粗蛋白质(CP)、中性洗涤纤维(NDF)、中性洗涤不溶蛋白质(NDIP)和酸性洗涤不溶蛋白质(ADIP)含量都显著高于全株玉米青贮(P<0.05).2)与对照组相比,60%替代组奶牛的干物质采食量(DMI)增加了9.45% (P <0.05),产奶量无显著变化(P>0.05);100%替代组奶牛的DMI差异不显著(P>0.05),但产奶量降低了12.05% (P <0.05).3)各试验组中,乳成分的百分比与对照组相比均差异不显著(P>0.05).与对照组相比,100%替代组乳蛋白的净含量提高了4.65%(P<0.05),而其他乳成分净含量显著降低(P<0.05).由此可知,用酒精清液发酵玉米秸秆适量替代(30%或60%)全株玉米青贮不会影响奶牛的生产性能.%This experiment was conducted to determine the effects of substitution of fermented corn stover with alcohol wastewater for whole corn silage on performance of dairy cows. Forty Chinese Holstein dairy cows with the same body weight, age, fetal times and milk yield were randomly divided into 2 groups and 20 cows in each group. The experiment included three periods, cows in the control group were fed a basal diet in each period, and those in the experimental group were fed the experimental diet which replaced 30% (30% replacement group) , 60% (60% replacement group) or 100% (100% replacement group) fermented corn stover with alcohol wastewater with whole corn silage in each period. The experiment lasted for 27 days. The

  7. Evaluation of protein fractionation and ruminal and intestinal digestibility of corn milling co-products.

    Science.gov (United States)

    Kelzer, J M; Kononoff, P J; Tedeschi, L O; Jenkins, T C; Karges, K; Gibson, M L

    2010-06-01

    Novel corn milling co-products developed from technological advancements in ethanol production vary widely in chemical composition and nutrient availability. The objectives of this study were to characterize feed protein fractions and evaluate differences in rumen-undegradable protein (RUP) and its digestible fraction (dRUP), amino acid concentration, and in vitro gas production of 7 corn milling co-products. The crude protein (CP; % of dry matter) of co-products was 12.7 for germ, 26.9 for dried distillers grains plus solubles that had no heat exposure before fermentation (DDGS1), 45.4 for high-protein dried distillers grains (HPDDG), 12.7 for bran, 30.2 for wet distillers grains plus solubles (WDGS), 23.1 for wet corn gluten feed (WCGF), and 26.0 for dried distillers grains plus solubles that had heat exposure before fermentation (DDGS2). Two ruminally and duodenally fistulated Holstein steers weighing 663+/-24 kg were used to determine RUP and dRUP with the in situ and mobile bag techniques. Samples of each feed were ruminally incubated for 16 h, and mobile bags were exposed to simulated abomasal digestion before insertion into the duodenum and subsequent collection in the feces. Protein fractions A, B(1), B(2), B(3), and C were characterized as follows (% CP): germ=30.0, 15.0, 38.1, 13.5, 3.4; DDGS1=17.0, 7.0, 67.0, 4.8, 4.2; HPDDG=7.4, 0.6, 82.4, 8.8, 0.8; bran=33.5, 4.0, 54.3, 6.0, 2.2; WDGS=18.6, 2.4, 53.1, 11.0, 14.9; WCGF=36.6, 15.9, 33.2, 10.1, 4.1; and DDGS2=17.9, 2.1, 41.1, 11.1, 27.9. The proportions of RUP and dRUP were different and are reported as follows (% CP): DDGS2=56.3, 91.9; HPDDG=55.2, 97.7; WDGS=44.7, 93.1; DDGS1=33.2, 92.1; bran=20.7, 65.8; germ=16.5, 66.8; and WCGF=11.5, 51.1. The concentrations of Lys and Met in the RUP were different and are listed as follows (% CP): germ=2.9, 2.0; DDGS1=1.9, 2.0; HPDDG=2.0, 3.2; bran=3.2, 1.5; WDGS=1.9, 2.3; WCGF=3.5, 1.6; and DDGS2=1.9, 2.4. In vitro gas production (mL/48h) was highest for germ (52

  8. Effect of Chemical and Biological Treatments on Nutritional Value of Corn Stover%化学和生物学处理对玉米秸秆营养价值的影响

    Institute of Scientific and Technical Information of China (English)

    杨连玉; 中岛芳也

    2001-01-01

    分别使用尿素、氨和纤维素酶等处理干玉米秸,测定了处理前后化学成分变化,并用尼龙袋法测定了秸秆干物质的瘤胃分解特性。结果表明:与未处理比较,尿素处理组粗蛋白质含量显著提高,尿素添加量对其无影响,但贮存15?d粗蛋白含量较低;氨处理组(添加3.0%氨)的粗蛋白质含量最高,处理时间无显著差异。酸性洗涤木质素含量氨处理组添加1.5%和3.0%比未处理有下降的趋势(P<0.05)。干物质的瘤胃内的最大分解率(a+b)随添加量提高有增大趋势,但尿素处理组贮存15?d有下降趋势;氨处理组贮存期间不见显著差别,但3.0%氨添加量有升高趋势。纤维素酶在添加量和贮存期间都无显著变化。作为玉米秸秆的营养价值的改善方法,尿素处理(2.65%)30?d常温贮存,氨处理(3.0%) 1 5?d贮存较为合适。%Corn stover was treated with urea, ammonia and cellulase . Chemical co mposition of corn stover before and after treatments was analyzed. Degradability of dry matter in the rumen was determined using nylon bag technique. The maize stalk was stored for 15?day s, 30 days, 60 days. The results indicated that crude protein (CP) content of sta lk treated with urea was significantly increased. However, no difference was found among the different amount of urea used. The CP content of stalk treated with 3.0% ammonia was highest. No difference was found among different treating times. The contents of acid detergent lignin (ADL) of ammonia treatment with 1.5% a nd 3.0% urea had decreased extent comparing with control group (P<0.05). Acid detergent fiber (ADF) contents did not differ among treatments. The maximum degradable rate (a+b) of DM was slightly increased with increased amount of chemicals used. There was no effect of cellulase on nutritional value of stalk.In order to improve nutritional value, maize stalk is treated with 2.65% urea and stored for 30 days or with 3.0% of ammonia and stored for

  9. Technologic study on preparation of corn stover powder by classify-impact mill%分级式冲击磨制备玉米秸秆粉体工艺参数

    Institute of Scientific and Technical Information of China (English)

    王晓天; 刘传慧; 陈海焱; 孙权; 赖小林; 宋金仓

    2014-01-01

    分级式冲击磨是应用十分广泛的超细粉碎设备,但目前对分级式冲击磨的一些工艺参数的研究还不够充分。为了得到科学、合理的分级式冲击磨的工艺参数,本实验选用切断的玉米秸秆作为实验原料,用锤片式破碎机对其进行破碎并过筛(筛网孔径4mm),通过分级式冲击磨对粗破过筛后的玉米秸秆进行粉碎。实验考察了二次风风门开闭情况、锤头数量、锤头周向速度对玉米秸秆粉体产量及设备单位能耗的影响。实验结果表明,二次风风门全开时,粉体产量比二次风风门关闭时提高43.6%;锤头数量为8个时,粉体产量比锤头数量为4个和16个时高,单位能耗比锤头数量为4个和16个时低,但差距并不明显;锤头周向速度为130m/s时,粉体的产量比锤头周向速度为120m/s、110m/s、100m/s时高。%Classify-impact mill is widely used in ultrafine grinding industry. However,current research on the process of classify-impact mill is insufficient. In order to get suitable process parameters for classify-impact mill,the cutted corn stover was used as raw material in this study. The corn stover was firstly crushed by hammer crusher with screen mesh at 4mm,then crushed by classify-impact mill. The effects of secondary air,the number of beaters,circumferential speed of beaters for yield and energy consumption per unit were discussed. The results showed that yield was improved by 43.6 percent in the present of the secondary air. The energy consumption per unit was lower than 4 beaters or 16 beaters when 8 beaters were used in the classify-impact mill,but the improvement was not significant. The yield higher was at circumferential speed of 130m/s.

  10. Pretreatment of corn stover prior to fermentation by means of ultrasound and dilute alkali%超声波结合稀碱预处理玉米秸秆发酵的研究

    Institute of Scientific and Technical Information of China (English)

    辛联庆; 陈娟

    2013-01-01

    A combination of ultrasonic extraction with the traditional dilute alkali process has been used to pretreat corn stover. The experimental results showed that a sample which had been pretreated with 2% NaOH solution for one day with dual-frequency ultrasound (28 kHz, 60 W; 20 kHz, 900 W) for 1 h was superior to that without pre-treatment, in that gas production increased by 18. 13%. In addition, compared to a sample pretreated with 2% NaOH solution alone for 3 days, gas production increased by 8. 58% . The new method also can save 12% in time costs. A series of experiments showed that the most effective ultrasonic pretreatment conditions were 1: 12 solid to liquid ratio, with single-frequency ultrasound, for 30min.%将超声波萃取工艺结合传统的稀碱法对玉米秸秆进行发酵预处理研究.结果表明:2% NaOH溶液预处理1 d,再采用双频(28 kHz,60 W;20 kHz,900 W)超声60 min预处理的样品,比未做任何处理的样品产气量提高18.13%,比2% NaOH预处理3d、但未作超声处理的样品产气量提高8.58%,并且还可以节约12%的时间成本.发酵条件优化得最佳预处理方案为∶固液比1∶12,单频(20 kHz,900W),超声30 min.

  11. 玉米秸秆戊聚糖硫酸酯的制备工艺%Preparation of corn stover pentosan suIfate

    Institute of Scientific and Technical Information of China (English)

    米浩宇; 黄昌; 孙超; 刘琪微; 孟鹏飞; 李君如; 王雅; 张龙

    2014-01-01

    以玉米秸秆为原料碱法提取戊聚糖,选择合适的酯化体系(氯磺酸/吡啶法、三氧化硫吡啶复合物/吡啶法、三氧化硫吡啶复合物/N ,N‐二甲基甲酰胺法、浓硫酸法),磺化修饰制备戊聚糖硫酸酯。实验最终确定了采用氯磺酸/吡啶法合成戊聚糖硫酸酯,产物结构特征经U V ,IR确证。%With corn straw to extract pentosan , we choose the suitable Esterification system (Chlorosulfonic acid/pyridine method , sulfur trioxide pyridine complex/pyridine method , sulfur trioxide pyridine complex/N ,N‐dimethylformamide method and concentrated sulfuric acid method ) and modified Sulfonated to prepare pentosan polysulfate . Chlorosulfonic acid/pyridine method is experimentally applied to make the pentosan polysulfate ,and it sturcture is verified with UV and IR .

  12. 纤维素分解酶处理玉米秸秆对肉牛生产性能和经济效益的影响%Effects of corn stover fermented by cellulolytic enzyme on production performance and economic benefit in beef cattle

    Institute of Scientific and Technical Information of China (English)

    高月平; 张贵花; 王聪; 刘强; 白元生; 师周戈; 刘晓妮

    2013-01-01

    研究玉米秸秆经纤维素分解酶(纤维素酶和木聚糖酶)处理后的化学成分变化以及对肉牛生产性能和经济效益的影响.选用12月龄左右的西门塔尔牛36头,对照组饲喂基础日粮(混合精料十玉米秸秆,精粗比45∶55),试验组分别以0.5%、1.0%和1.5%的纤维素分解酶处理玉米秸秆替代基础饲粮中的玉米秸秆进行为期70 d的试验.结果表明:采用纤维素分解酶处理玉米秸秆后化学成分发生变化,粗蛋白质含量增加显著,中性洗涤纤维和酸性洗涤纤维降低显著,1.5%的纤维素分解酶处理组中性洗涤纤维和酸性洗涤纤维显著低于1.0%的纤维素分解酶处理组.1.0%、1.5%的纤维素分解酶处理组西门塔尔牛干物质采食量、平均日增重和经济效益提高显著(P<0.05).适宜的纤维素分解酶添加水平为1.0%.%The objective was to evaluate the effects of corn stover fermented by cellulolytic enzyme on nutrition of corn stover,production performance of beef cattles and economic benefit.Thirty-six Simmenta beef cattles (12-month-old) were randomly divided into 4 groups.The control group was fed the basal diet (mixed concentrate and corn stover,concentrate to roughage as 45 to 55).Treatments lasted for 70 days were fed corn stover fermented by cellulolytic enzyme at 0.5%,1.0% and 1.5 %,respectively.The results showed that chemical composition of corn stover changed with the addition of cellulolytic enzymes.The crude protein content increased significantly,neutral detergent fiber and acid detergent fiber decreased significantly.neutral detergent fiber and acid detergent fiber of 1.5 % cellulolytic enzyme treatment were significantly lower than that of 1% cellulolytic enzyme treatment.The dry matter intake,average daily gain and economic benefit of 1.0%,1.5% cellulolytic enzyme treatment increased significantly (P<0.05).The cellulolytic enzyme addition level as 1% was good.

  13. 水热预处理工艺参数对玉米秸秆组分与酶解效率的影响%Effects of liquid hot water pretreatment process parameters on components and cellulose digestibility of corn stover

    Institute of Scientific and Technical Information of China (English)

    李梓木; 于艳玲; 孙嘉星; 李冬梅; 冯玉杰

    2015-01-01

    Corn stover was pretreated with liquid hot water (LHW) method using a batch rector in order to enhance cellulose digestibility. The effects of pretreatment process parameters (pretreatment temperature 180—220℃, reaction time 10—25 min) on the main components (hemicellulose, lignin, and cellulose) and cellulose digestibility were investigated. Multiple linear regression models or quadratic equation models (only for lignin removal) were established by analyzing hemicellulose removal, lignin removal, and cellulose loss as dependent variables and pretreatment temperature and reaction time as independent variables. Hemicellulose removal and cellulose loss increased with increasing pretreatment temperature and reaction time over the range of experimental conditions. Compared to lignin in raw corn stover, mass of lignin in pretreated corn stover increased (lignin removal was negative), also as a function of increasing pretreatment temperature and reaction time, probably because of the formation of pseudo-lignin. Sensitivity analyses showed that the significance level of pretreatment temperature was much higher than that of the reaction time on these three dependent variables. The maximum enzymatic digestibility (76.2%) of cellulose in raw corn stover was achieved after the pretreatment (210℃, 20 min). Higher severity conditions caused more hemicellulose removal, as well as more cellulose loss, thus lowering the enzymatic digestibility of cellulose in raw corn stover.%采用间歇式水热预处理方法,考察了不同水热预处理温度和处理时间对玉米秸秆主要成分变化的影响以及水热预处理后的纤维素酶解效率。在180~220℃,10~25 min范围内,随温度升高和时间延长预处理后半纤维素移除率和纤维素损失率也随之增大,但木质素质量并未减少反而有所增加。在210℃,25 min时得到最大半纤维素移除率为86.0%。以半纤维素移除率、木质素移除率和纤维素损

  14. Enzymatic digestibility and ethanol fermentability of AFEX-treated starch-rich lignocellulosics such as corn silage and whole corn plant

    OpenAIRE

    Thelen Kurt D; Sousa Leonardo; Bals Bryan; Krishnan Chandraraj; Chundawat Shishir PS; Shao Qianjun; Dale Bruce E; Balan Venkatesh

    2010-01-01

    Abstract Background Corn grain is an important renewable source for bioethanol production in the USA. Corn ethanol is currently produced by steam liquefaction of starch-rich grains followed by enzymatic saccharification and fermentation. Corn stover (the non-grain parts of the plant) is a potential feedstock to produce cellulosic ethanol in second-generation biorefineries. At present, corn grain is harvested by removing the grain from the living plant while leaving the stover behind on the fi...

  15. MBI Biorefinery: Corn to Biomass, Ethanol to Biochemicals and Biomaterials

    Energy Technology Data Exchange (ETDEWEB)

    None

    2006-02-17

    The project is a continuation of DOE-funded work (FY02 and FY03) that has focused on the development of the ammonia fiber explosion (AFEX) pretreatment technology, fermentation production of succinic acid and new processes and products to enhance dry mill profitability. The primary objective for work beginning in April 2004 and ending in November 2005 is focus on the key issues related to the: (1) design, costing and construction plan for a pilot AFEX pretreatment system, formation of a stakeholder development team to assist in the planning and design of a biorefinery pilot plant, continued evaluation of corn fractionation technologies, corn oil extraction, AFEX treatment of corn fiber/DDGs; (2) development of a process to fractionate AFEX-treated corn fiber and corn stover--cellulose and hemicellulose fractionation and sugar recovery; and (3) development of a scalable batch succinic acid production process at 500 L at or below $.42/lb, a laboratory scale fed-batch process for succinic acid production at or below $.40/lb, a recovery process for succinic acid that reduces the cost of succinic acid by $.02/lb and the development of an acid tolerant succinic acid production strain at lab scale (last objective not to be completed during this project time period).

  16. STOCK AND DISTRIBUTION OF TOTAL AND CORN-DERIVED SOIL ORGANIC CARBON IN AGGREGATE AND PRIMARY PARTICLE FRACTIONS FOR DIFFERENT LAND USE AND SOIL MANAGEMENT PRACTICES

    Energy Technology Data Exchange (ETDEWEB)

    Puget, P; Lal, Rattan; Izaurralde, R Cesar C.; Post, M; Owens, Lloyd

    2005-04-01

    Land use, soil management, and cropping systems affect stock, distribution, and residence time of soil organic carbon (SOC). Therefore, SOC stock and its depth distribution and association with primary and secondary particles were assessed in long-term experiments at the North Appalachian Experimental Watersheds near Coshocton, Ohio, through *13C techniques. These measurements were made for five land use and soil management treatments: (1) secondary forest, (2) meadow converted from no-till (NT) corn since 1988, (3) continuous NT corn since 1970, (4) continuous NT corn-soybean in rotation with ryegrass since 1984, and (5) conventional plow till (PT) corn since 1984. Soil samples to 70-cm depth were obtained in 2002 in all treatments. Significant differences in soil properties were observed among land use treatments for 0 to 5-cm depth. The SOC concentration (g C kg*1 of soil) in the 0 to 5-cm layer was 44.0 in forest, 24.0 in meadow, 26.1 in NT corn, 19.5 in NT corn-soybean, and 11.1 i n PT corn. The fraction of total C in corn residue converted to SOC was 11.9% for NT corn, 10.6% for NT corn-soybean, and 8.3% for PT corn. The proportion of SOC derived from corn residue was 96% for NT corn in the 0 to 5-cm layer, and it decreased gradually with depth and was 50% in PT corn. The mean SOC sequestration rate on conversion from PT to NT was 280 kg C ha*1 y*1. The SOC concentration decreased with reduction in aggregate size, and macro-aggregates contained 15 to 35% more SOC concentration than microaggregates. In comparison with forest, the magnitude of SOC depletion in the 0 to 30-cm layer was 15.5 Mg C/ha (24.0%) in meadow, 12.7 Mg C/ha (19.8%) in NT corn, 17.3 Mg C/ha (26.8%) in NT corn-soybean, and 23.3 Mg C/ha (35.1%) in PT corn. The SOC had a long turnover time when located deeper in the subsoil.

  17. Climate Impacts on Chinese Corn Yields: A Fractional Polynomial Regression Model

    NARCIS (Netherlands)

    Kooten, van G.C.; Sun, Baojing

    2012-01-01

    In this study, we examine the effect of climate on corn yields in northern China using data from ten districts in Inner Mongolia and two in Shaanxi province. A regression model with a flexible functional form is specified, with explanatory variables that include seasonal growing degree days,

  18. 添加肠球菌对收获籽实后玉米秸秆青贮品质及体外发酵特性的影响%Effect of adding enterococci on fermentation quality and in vitro fermentation of corn stover silages

    Institute of Scientific and Technical Information of China (English)

    郭刚; 霍文婕; 张拴林; 原现军; 王永新; 陈红梅; 刘强

    2016-01-01

    [目的]探究两种肠球菌对玉米秸秆青贮饲料发酵品质及体外发酵特性的影响。[方法]试验以收获玉米果穗后的玉米秸秆为青贮原料,设对照、蒙氏肠球菌(Enterococcus mundtii )和粪肠球菌(E .faecalis)添加3个处理,乳酸菌添加量为5 log cfu·g-1 FW,青贮45 d 后取样分析青贮饲料发酵品质,并利用体外产气法测定青贮饲料鲜贮发酵特性。[结果]添加两种肠球菌显著降低了青贮饲料氨态氮和乙酸含量(P <0.05),显著提高了乳酸/乙酸比率(P <0.05),并提高了青贮饲料体外发酵潜在产气量、发酵液挥发性脂肪酸产量(P <0.05)及乙酸比例(P <0.05)。[结论]添加两种肠球菌对玉米秸秆青贮饲料发酵品质和体外发酵均具有一定的改善作用。%Objective]This study was to investigate the effect of adding enterococci on fermentation quality and in vitro fermentation of corn stover silages.[Methods]The treatments were as follows:control,E .mundtii and E .faecalis , the levels of each lactic acid bacteria inoculation were determined at 5 log cfu·g-1 FW (fresh weight).Corn stover was the residue remaining after grain was harvested.Five reduplicate silos per treatment were opened on 45 days after ensi-ling and the fermentation quality was analyzed.The rumen fermentation characteristics of fresh silage were determined by in vitro gas production method.[Results]Compared to control silage,corn stover inoculated with E .mundtii or E . faecalis had significantly lower ammonia nitrogen and acetate acid contents (P <0.05),higher ratio of lactic acid to acetic acid (P <0.05),and higher potential gas production,total VFA concentration (P <0.05)and acetate acid pro-portion (P <0.05)of ruminal fermentation liquid.[Conclusion]In conclusion,it was suggested that addition of En-terococcus species improved the fermentation quality and in vitro fermentation of corn stover silages.

  19. Biogas production of unhydrolyzed solid from corn stover hydrolysate by anaerobic digestion%玉米秸秆水解残渣厌氧消化的产气性能

    Institute of Scientific and Technical Information of China (English)

    陈世平; 汤晓玉; 肖泽仪; 王文国; 尹小波; VENKATESHBalan; 吴波; 胡启春

    2016-01-01

    为了考察玉米秸秆水解残渣(Unhydrolyzed solid,UHS)的厌氧消化产甲烷潜力,研究了接种物类型、接种比例以及发酵温度对UHS产气性能的影响。结果表明,餐厨垃圾厌氧消化液作为接种物时,UHS具有较高的产气能力,累积甲烷产量达到208.06 mL· g-1 VS;UHS的累积甲烷产量与接种物对底物的比值(Inoculum to substrate ratios, RI/S)有关,其值随着接种比例的减小而逐渐降低,当接种比例RI/S为0.1:1~3:1时,累积甲烷产量为111.20~224.48 mL·g-1 VS,UHS的生物降解率为27.89%~56.29%,其降解能力随着底物浓度的升高而降低;在高温发酵(55℃)和中温发酵(35℃)条件下,相同接种比例的对照组中,UHS累积甲烷产量较为接近,但高温发酵的产气速率明显高于中温发酵。%Biochemical conversion in lignocellulosic biorefineries generates large amount of solid residues(Unhydrolyzed solids, UHS). The UHS mainly contains carbohydrates and lignin. Anaerobic digestion could be applied to convert those carbohydrates into CH4 and to natural-ly enrich lignin for further utilization, thus improving the economics of the whole biorefinery process. Here the methane production potential of UHS derived from corn stover biorefinery was investigated under different types of inoculum, diverse inoculum to substrate ratios(RI/S) and various fermentation temperatures. Results indicated that the biogas productivity of UHS was higher when using kitchen waste AD slur-ry as inoculum, and the cumulative methane production was up to 208.06 mL·g-1 VS. The cumulative methane production decreased with decrease in RI/S. When RI/S was in range of 0.1:1 to 3:1, the cumulative methane production was between 111.20 to 224.48 mL·g-1 VS and the UHS biodegradability ranged from 27.89% to 56.29%. The biodegradability of UHS decreased as substrate concentration increased. The cumulative methane production was similar at both 55

  20. 金属离子及表面活性剂对纤维素酶水解预处理玉米秸秆的影响%Influence of Metal Ions and Surfactants on the Hydrolysis of Pretreated Corn Stover by Cellulase

    Institute of Scientific and Technical Information of China (English)

    王娜娜; 姚秀清; 张全; 关浩

    2011-01-01

    Influences of metal ions and surfactants on the hydrolysis of pretreated corn stover by cellulase were researched. It was showed that some metal ions and surfactants loading in hydrolysis system, such as Cu2+ and Tween80, could enhance the activity of cellulase. In a 50 g hydrolysis system at pH 5.0, temperature 50 degrees centigrade , pretreated corn stover ( PCS) 10 wt% , enzyme loading 1 g ( 1300 from Zensun Sci & Tech Co. , Ltd) ,hydrolysis time 3 hours, the reducing sugar concentration with Tween80 (20 mg/L) loading is 21.3 percent of no Tween80 loading, and reducing sugar concentration with Cu2+ (0.13 mmol/L) loading is 138. 2 percent of no Cu2+loading.%研究了不同的金属离子及表面活性剂对纤维素酶水解的影响,试验表明添加某些金属离子及表面活性剂能够促进纤维素酶的水解,其中Cu2+和Tween80促进效果最佳.50g反应体系在pH 5.0、温度50℃、预处理玉米秸秆(PCS)10 wt%、1300纤维素酶(泽生科技)加入量1g条件水解3 h,添加20 mg/L Tween80的水解液中还原糖浓度比不加Tween80时提高21.3%;添加0.13 mmoL/LCu2+的水解液中还原糖浓度比不加金属离子时提高38.2%.

  1. The effects of calcium hydroxide-treated whole-plant and fractionated corn silage on intake, digestion, and lactation performance in dairy cows.

    Science.gov (United States)

    Cook, D E; Bender, R W; Shinners, K J; Combs, D K

    2016-07-01

    The objective of this trial was to evaluate, in dairy cattle, the effects of calcium hydroxide treatment of whole-plant corn and a treatment applied to the bottom stalk fraction of the corn plant, achieved by harvesting corn in 2 crop streams. The treatments were calcium hydroxide-treated corn silage (TRTCS), toplage supplemented with calcium hydroxide-treated stalklage (TPL), a positive control of brown midrib corn silage (BMR), and a negative control of conventional whole-plant corn silage (WPCS). The toplage was harvested at a height of 82 cm with 2 of the 6 rows set as ear-snapping to incorporate higher tissues into the stalklage. Stalklage was harvested at 12 cm, and other corn silages were harvested at 27 cm. Sixteen pens, each with 8 Holstein cows averaging 70±25 d in milk and 46±11 kg of milk d(-1), were assigned 4 per treatment in a completely randomized design. The diet was approximately 40% corn silage, 20% alfalfa silage, and 40% concentrate on a dry matter basis. A 2-wk covariate period with conventional corn silage was followed by an 8-wk treatment period in which the 4 corn silage treatments were the only effective difference in diets. Cows fed TPL and TRTCS consumed more (1.9 and 1.4 kg of organic matter d(-1), respectively) than did cows fed WPCS. Milk yield was greater for cows fed BMR, TPL, and TRTCS. Cows fed BMR and TPL produced 2.9 and 2.7 kg d(-1), respectively, more energy-corrected milk (ECM) than cows fed WPCS, and cows fed TRTCS had the greatest ECM production (4.8 kg of ECM d(-1) greater than cows fed WPCS). No differences in body weight or body condition scored were observed. Milk fat concentration was similar among treatments and milk protein concentration was reduced for TRTCS. Starch and neutral detergent fiber digestibility were greater for cows fed TRTCS.

  2. Discussion of the Development and Utilization of the Nutrition Value of Corn Stover -Rich and Low-cost Resources but haven't been Fully Exploited%玉米秸秆营养价值的开发利用——未充分开发利用的廉价资源

    Institute of Scientific and Technical Information of China (English)

    史海涛; 杨军香; 田雨佳; 黄文明; 毕研亮; 曹志军; 李胜利

    2012-01-01

    我国有着极其丰富的秸秆资源,每年仅玉米秸秆产量就达2.65亿t左右,但利用率非常低,大部分被直接还田或者焚烧,在造成巨大的资源浪费的同时还引起了特别严重的空气污染问题,直接威胁到人们的健康。长期以来,我国规模化奶牛场在粗饲料种类的选择上存在严重的误区,认为只有采用像苜蓿这样的进口优质粗饲料才能获得理想的生产性能和最佳的经济效益,忽视了对玉米秸秆资源的开发利用。实际上只要妥善解决玉米秸秆机械化收割等一系列产中及产后问题,并通过化学、物理或微生物方法对玉米秸秆进行加工处理,这部分廉价资源就可以成为后备牛、干奶牛及泌乳中后期奶牛良好的粗饲料来源。本文在总结大量相关研究成果的基础上,阐述了合理利用玉米秸秆资源的重要意义,综述了影响玉米秸秆饲用价值的因素及提高其饲用价值的处理方法,并针对各种处理方法的利弊展开分析。%China is rich in straw resources. The annual production of corn stover IS more than 200 mlllon tons, out the utilization ratio of them is very low. There has been an obvious misunderstanding of the large-scale dairy farms in the selecting of roughage for a long time. Many operators and experts think that dairy farms can achieve the best productivity and economic benefits only when the dairy cows are fed with the high-quality roughage such as alfalfa imported from abroad, but neglecting the exploiting of the vast corn stover resources. In fact, these low-cost resources can be qualified roughage of the heifers, dry dairy cows, mid-late lactation cows when they were treated by some chemical, physical or biological methods. Based on referring to abundant internal and external documents, the importance of rationally utilizing cron stover resources is discussed, factors affecting the feeding value of corn stover and the ways to

  3. 适宜原料压实度改善玉米秸秆厌氧干发酵特性%Suitable compactness of corn stover improving characteristics of solid-state anaerobic digestion

    Institute of Scientific and Technical Information of China (English)

    钟慧; 丑三涛; 朱继英

    2016-01-01

    different during the digestion, while the difference gradually narrowed with the increase of compaction degree of the digestion material. However, the physical and chemical properties of the substrates at top and bottom layer in the reactors with the initial TS content of 25% were similar. This was probably due to the high solids content, which made it difficult to form continuous free flowing mobile phase in the substrate, and then the penetration and diffusion of the intermediates were blocked. The results above indicated that increasing packing density of the substrate with the initial TS content of 20% could improve the mass transfer process of the intermediates. The increase of the compactness made it possible to form a continuous liquid phase in the digestion material, which was beneficial to the degradation of the substrate and diffusion of the intermediates. While for the substrate with the initial TS content of 25%, increasing packing density had no significant effect on mass transfer. In summary, the increase of the compaction degree of the digestion material can maintain the normal process biogas yield of the solid-state anaerobic digestion of corn stover, and also can significantly enhance the volume efficiency of the reactors.

  4. 稀酸预处理玉米秸秆共发酵产乙醇抑制物的来源探究%Inhibitors Origination during Dilute Sulfuric Acid Pretreatment of Corn Stover for Ethanol Production by Co-fermentation

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    针对己糖(葡萄糖)、戊糖(木糖)共发酵产纤维素乙醇抑制物控制的关键性瓶颈,分别以玉米秸秆及玉米秸秆中非木质素的4类组分纤维素、半纤维素、热水提取物和乙醇提取物为原料,并以0.75%稀硫酸和180℃预处理40 min得到5种稀酸预处理液。以60 g/L葡萄糖和30 g/L木糖为碳源,分别添加上述稀酸预处理液,比较了5种预处理液对休哈塔假丝酵母( Candida shehatae)共发酵产乙醇的影响,并探究主要抑制物来源。结果表明:133 g/L全玉米秸秆稀酸预处理的降解物会完全抑制C. shehatae糖代谢和共发酵。在玉米秸秆稀酸预处理过程中,4类非木质素组分降解物均会导致乙醇得率下降,其中100 g/L纤维素降解物完全抑制木糖的发酵,半纤维素降解物同时抑制葡萄糖和木糖的发酵,甚至对酵母产生致死毒性,热水提取物和乙醇提取物降解物延滞糖利用和酵母生长。玉米秸秆共发酵产乙醇抑制物主要来自于纤维素和半纤维素在稀酸预处理中的降解反应,主要为甲酸、乙酸、乙酰丙酸、5-羟甲基糠醛和糠醛,同时还存在着其他降解产物的毒性或协同毒性。%In order to solve the key technical bottleneck for fuel ethanol production regarding the removal of inhibitors during co-fermentation of hexose and pentose, four main non-lignin constituents of corn stover, including cellulose, hemicellulose, hot water extractives and ethanol extractives, were prepared and then treated with 0. 75% dilute sulfuric acid at 180℃ for 40 min, respectively. 60 g/L glucose and 30 g/L xylose were added to these prehydrolyzates. 5 various ethanolic fermentation medium were fermented to produce ethanol by Candida shehatae, respectively. Thus, the influences on ethanolic co-fermentation and the origination of the key inhibitors were comparatively studied. The results showed that the degradation products formed from 133 g/L corn stover inhibited

  5. Detoxification and Ethanol Fermentation of the Acid-catalysed Steam-exploded Corn Stover Pre-hydrolyzate%稀酸蒸汽爆破玉米秸秆预水解液的脱毒及乙醇发酵

    Institute of Scientific and Technical Information of China (English)

    朱均均; 杨金龙; 张玲玲; 黄鑫; 徐勇; 勇强; 余世袁

    2014-01-01

    The pre-hydrolyzate obtained from the acid-catalysed steam-exploded corn stover ( ASC) after washing with water was used as the raw material. The contents of fermentable sugars, carbohydrate degradation products and main lignin degradation products in the ASC pre-hydrolyzate were analyzed. The ethanol fermentation performance of the ASC pre-hydrolyzate before and after detoxification by three kinds of detoxification methods was also investigated. The results indicated that the ASC pre-hydrolyzate contained fermentable sugars including xylose (49. 50 g/L) and few glucose (9. 80 g/L), which could be fermented to produce ethanol. However, it was not beneficial to ethanol fermentation because of the existed inhibitors. The sugar utilization ratio and ethanol yield were only 87. 96 % and 74. 63 %,respectively, after 60 h fermentation. The ethanol fermentation of the ASC pre-hydrolyzate was greatly improved after the ASC pre-hydrolyzate detoxified by ethyl acetate extraction, yeast adsorption and sodium sulfite treatment. The sugar utilization ratio and ethanol yield of the ASC pre-hydrolyzate after detoxification by ethyl acetate extraction were 95. 40 % and 90. 71%, respectively, after 36 h. The sugar utilization ratio and ethanol yield of the ASC pre-hydrolyzate after detoxification by yeast adsorption were 97. 83 % and 81. 98 %, respectively, after 48 h. The sugar utilization ratio and ethanol yield of the ASC pre-hydrolyzate after detoxification by sodium sulfite treatment were 95. 55 % and 84. 74 %, respectively, after 48 h. Although the detoxification effect of ethyl acetate extraction exhibited the best performance, yeast adsorption and sodium sulfite treatment were the most potential option from the point of industrial application perspective.%以水洗稀酸蒸汽爆破玉米秸秆( ASC)得到的预水解液为原料,分析了ASC预水解液中可发酵性糖、碳水化合物降解产物和主要木质素降解产物的含量,研究了ASC预

  6. Life cycle assessment of energy consumption and greenhouse gas emissions of cellulosic ethanol from corn stover%玉米秸秆基纤维素乙醇生命周期能耗与温室气体排放分析

    Institute of Scientific and Technical Information of China (English)

    田望; 廖翠萍; 李莉; 赵黛青

    2011-01-01

    生命周期评价是目前分析产品或工艺的环境负荷唯一标准化工具,利用其生命周期分析方法可以有效地研究纤维素乙醇生命周期能耗与温室气体排放问题.为了定量解释以玉米秸秆为原料的纤维素乙醇的节能和温室气体减排潜力,利用生命周期分析方法对以稀酸预处理、酶水解法生产的玉米秸秆基乙醇进行了生命周期能耗与温室气体排放分析,以汽车行驶1 km为功能单位.结果表明:与汽油相比,纤维素乙醇E100(100%乙醇)和E10(乙醇和汽油体积比=1:9)生命周期化石能耗分别减少79.63%和6.25%,温室气体排放分别减少53.98%和6.69%;生物质阶段化石能耗占到总化石能耗68.3%,其中氮肥和柴油的生命周期能耗贡献最大,分别占到生物质阶段的45.78%和33.26%:工厂电力生产过程的生命周期温室气体排放最多,占净温室气体排放量的42.06%,提升技术减少排放是降低净排放的有效措施.%Life Cycle Assessment (LCA) is the only standardized tool currently used to assess environmental loads of products and processes.The life cycle analysis, as a part of LCA, is a useful and powerful methodology for studying life cycle energy efficiency and life cycle GHG emission.To quantitatively explain the potential of energy saving and greenhouse gas (GHG) emissions reduction of corn stover-based ethanol, we analyzed life cycle energy consumption and GHG emissions of corn stover-based ethanol by the method of life cycle analysis.The processes are dilute acid prehydrolysis and enzymatic hydrolysis.The functional unit was defined as 1 km distance driven by the vehicle.Results indicated: compared with gasoline, the corn stover-based E100 (100% ethanol) and E10 (a blend of 10% ethanol and 90% gasoline by volume) could reduce life cycle fossil energy consumption by 79.63% and 6.25% respectively, as well as GHG emissions by 53.98% and 6.69%; the fossil energy consumed by biomass stage

  7. Elemental analysis of various biomass solid fractions in biorefineries by X-ray fluorescence spectrometry

    DEFF Research Database (Denmark)

    Le, Duy Michael; Sorensen, Hanne R.; Meyer, Anne S.

    2017-01-01

    Elemental analysis by X-ray fluorescence spectrometry (XRF) of solid samples from a biorefinery process was performed to study the behaviour of mineral elements in a process involving hydrothermal pretreatment of biomass (wheat straw, corn stover, sugarcane bagasse, palm oil empty fruit bunches......, poplar) followed by enzymatic hydrolysis and fermentation. For all the different biomasses, the biorefinery process concentrated silicon, aluminium, and calcium in the solid fraction, while potassium and magnesium were solubilised in the process and removed from the solid fraction. Sodium concentrations...

  8. Metal uptake by corn grown on media treated with particle-size fractionated biosolids

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Weiping [Department of Environmental Sciences, University of California, Riverside, CA 92521 (United States)], E-mail: chenweip@yahoo.com.cn; Chang, Andrew C.; Wu, Laosheng [Department of Environmental Sciences, University of California, Riverside, CA 92521 (United States); Zhang, Yongsong [School of Environmental and Natural Resources Sciences, Zhejiang University, Hangzhou, Zhejiang, 31009 (China)

    2008-03-15

    Particle-size of biosolids may affect plant uptake of heavy metals when the biosolids are land applied. In this study, corn (Zea mays L.) was grown on sand media treated with biosolids to study how particle-size of biosolids affected the plant uptake of cadmium (Cd), chromium (Cr), copper (Cu), nickel (Ni), lead (Pb), and zinc (Zn). Two biosolids, the Nu-Earth biosolids and the Los Angeles biosolids, of dissimilar surface morphology were utilized. The former exhibited a porous and spongy structure and had considerably greater specific surface area than that of the latter, which was granular and blocky. The specific surface area of the Los Angeles biosolids was inversely proportional to its particle-size, while that of Nu-Earth biosolids did not change significantly with particle-size. For each biosolid, the metal concentrations were not affected by particle sizes. The biomass yields of plants grown on the treated media increased as the biosolid particle-size decreased, indicating that plant uptake of nutrients from biosolids was dependent on interactions at the root-biosolids interface. The effect of particle-size on a metal's availability to plants was element-specific. The uptake rate of Cd, Zn, Cu, and Ni was correlated with the surface area of the particles, i.e., smaller particles having higher specific area provided greater root-biosolids contact and resulted in enhanced uptake of Cd and Zn and slightly less increased uptake of Cu and Ni. The particle morphology of biosolids had limited influence on the plant tissue concentrations of Cr and Pb. For both types of biosolids, total metal uptake increased as biosolid particle-size decreased. Our research indicates that biosolid particle-size distribution plays a deciding role in plant uptake of heavy metals when they are land applied.

  9. Selenium fractionation and speciation in agriculture soils and accumulation in corn (Zea mays L.) under field conditions in Shaanxi Province, China.

    Science.gov (United States)

    Wang, Songshan; Liang, Dongli; Wang, Dan; Wei, Wei; Fu, Dongdong; Lin, Zhiqing

    2012-06-15

    Upland and paddy soils, as well as corn samples, were collected in the selenosis area of Naore Village, Ziyang County, Shaanxi Province, China. A five-step sequential extraction procedure was used for selenium (Se) fractionation, including soluble Se, exchangeable Se and carbonate-bound Se, iron and manganese oxide-bound Se, organic matter-bound Se, and the residual Se fraction. Species of soluble Se in upland soils included Se(-2), Se(4+), and Se(6+). The results showed that soluble Se and exchangeable Se fractions accounted for less than 1% of the total Se in the upland soil, but approximately 16.1% in the paddy soil. Concentrations of residual Se were lower than those of iron and manganese oxide-bound Se and organic matter-bound Se in both upland and paddy soils. Iron- and manganese oxide-bound Se was the dominant fractions in upland soil, whereas organic matter-bound Se abounded in paddy soil. Concentrations (mg kg(-1)) of Se in the corn samples ranged from 0.05 to 14.5 in seed, 0.31 to 12.3in root, 0.09 to 9.15 in stalk, and 0.16 to 36.15 in leaf. Path analysis indicated that soluble Se(6+) significantly (Psoil Se. However, organic matter-bound Se was an important fraction and source of plant Se in agricultural soil. Copyright © 2012 Elsevier B.V. All rights reserved.

  10. Enhancement Effect of Exogenous Additives on Enzymatic Conversion of Moderate Temperature Alkali-treated Corn Stover Residue%外源添加物强化中温碱抽提玉米秸秆渣酶解过程的研究

    Institute of Scientific and Technical Information of China (English)

    欧阳嘉; 李鑫; 陈牧; 连之娜

    2012-01-01

    Moderate temperature alkali-extracted com stover was used as a substrate for enzymatic hydrolysis. The effects of different additives on enzyme hydrolysis were investigated and their possible mechanisms were studied. The results indicated that polyethylene glycol 6000 (PEG6000) was the most effective additive. The moderate temperature alkali pretreatment resulted in decreased lignin (50.02 % removal). When 40 g/L cellulose was treated by 15 FPIU/g Celluclast 1.5 L and 30 BU/g Novozyme 188 for 48 h, the sample with 73.51% glucose yield and 84. 51% hydrolysis yield was obtained as 4. 0 g/L PEG6000 was added, which increased 26.2% and 27. 1% in contrast to the sample without PEG6000, respectively. Addition of PEG6000 reduced the adsorption of enzyme protein on alkali-extracted corn stover. On the other hand, the enzyme distribution in liquid phase, enzyme activity and stability were promoted. The cellulase activity of celluclast 1. 5 L increased by 34. 1 % and its stability increased by 57. 3% in presence of PEG.%以中温碱抽提玉米秸秆渣为研究对象,考察了不同外源添加物对酶解工艺的辅助作用和影响机制.研究结果表明,采用中温碱抽提玉米秸秆可以脱除50.02%木质素,添加PEG6000辅助水解作用明显.当纤维素底物质量浓度40 g/L,酶用量在纤维素酶(Celluclast 1.5 L) 15 FPIU/g和纤维二糖酶( Novozyme 188)30 BU/g水解48 h,添加PEG6000 4.0 g/L葡萄糖得率73.51%,酶解率84.51%,较未添加样品上升幅度分别达到26.2%和27.1%.添加PEG不仅可以减轻酶蛋白和碱抽提玉米秸秆渣的吸附,提高酶在液相中的分配,对纤维素酶活力和稳定性也具有显著的促进作用.PEG存在下纤维素酶1.5L的滤纸酶活提高34.1%,稳定性提高57.3%.

  11. Fractionation of corn fiber treated by soaking in aqueous ammonia (SAA) for isolation of hemicellulose B and production of C5 sugars by enzyme hydrolysis.

    Science.gov (United States)

    Nghiem, Nhuan P; Montanti, Justin; Johnston, David B; Drapcho, Caye

    2011-08-01

    A process was developed to fractionate and isolate the hemicellulose B component of corn fiber generated by corn wet milling. The process consisted of pretreatment by soaking in aqueous ammonia followed by enzymatic cellulose hydrolysis, during which the hemicellulose B was solubilized by cleavage into xylo-oligosaccharides and subsequently recovered by precipitation with ethanol. The pretreatment step resulted in high retention of major sugars and improvement of subsequent enzymatic hydrolysis. The recovered hemicellulose B was hydrolyzed by a cocktail of enzymes that consisted of β-glucosidase, pectinase, xylanase, and ferulic acid esterase (FAE). Xylanase alone was ineffective, demonstrating yields of less than 2% of xylose and arabinose. The greatest xylose and arabinose yields, 44% and 53%, respectively, were obtained by the combination of pectinase and FAE. A mass balance accounted for 87% of the initially present glucan, 91% of the xylan, and 90% of the arabinan. The developed process offered a means for production of corn fiber gum as a value-added co-product and C5 sugars, which could be converted to other valuable co-products through fermentation in a corn wet-milling biorefinery.

  12. Integrated systems of producing feed and ethanol from fractionated maize silage

    Energy Technology Data Exchange (ETDEWEB)

    Ganesh, D.; Mowat, D.N.

    1985-01-01

    Systems were designed, simulated and analyzed to assess the economic feasibility of producing ethanol from high-moisture grain, gradually separated from mature whole-plant maize silage. The residual stover fraction containing some grain fines was fed, along with ethanol production by-products (stillage or maize gluten feed), to growing steers. Three systems were compared. In the control, regular maize silage was fed to growing steers with extra maize harvested later and sold as grain for cash. In one alternative (system 2), the separated grain <