Thermodynamic data for copper. Implications for the corrosion of copper under repository conditions

International Nuclear Information System (INIS)

Puigdomenech, I.; Taxen, C.

2000-08-01

The stability of copper canisters has a central role in the safety concept for the planned nuclear spent fuel repository in Sweden. The corrosion of copper canisters will be influenced by the chemical and physical environment in the near-field of the repository, and thermodynamic equilibrium calculations provide the basis for understanding this system. Thermodynamic data have been selected in this work for solids and aqueous species in the system: Cu - H 2 O - H + - H 2 - F - - Cl - - S 2- - SO 4 2- - NO 3 - - NO 2 - - NH 4 + PO 4 3- - CO 3 2+ . For some reactions and compounds, for which no experimental information on temperature effects was available, entropy and heat capacity values have been estimated. The compiled data were used to calculate thermodynamic equilibria for copper systems up to 100 deg C. The stability of copper in contact with granitic groundwaters has been illustrated using chemical equilibrium diagrams, with he following main conclusions: Dissolved sulphide and O 2 in groundwater are the most damaging components for copper corrosion. If available, HS - will react quantitatively with copper to form a variety of sulphides. However, sulphide concentrations in natural waters are usually low, because it forms sparingly soluble solids with transition metals, including Fe(II), which is wide-spread in reducing environments. Chloride can affect negatively copper corrosion. High concentrations (e.g., [Cl - ]TOT > 60 g/l) may be unfavourable for the general corrosion of copper in combination with in the following circumstances: Low pH ( + . The negative effects of Cl - are emphasised at higher temperatures. The chloride-enhancement of general corrosion may be beneficial for localised corrosion: pitting and stress corrosion cracking. The concept of redox potential, E H , has been found to be inadequate to describe copper corrosion in a nuclear repository. The available amounts of oxidants/reductants, and the stoichiometry of the corrosion reactions are

Corrosion characteristics of copper and leaded bronze in palm biodiesel

Energy Technology Data Exchange (ETDEWEB)

Haseeb, A.S.M.A.; Masjuki, H.H.; Ann, L.J.; Fazal, M.A. [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

2010-03-15

Biodiesel has become more attractive as alternative fuel for automobiles because of its environmental benefits and the fact that it is made from renewable sources. However, corrosion of metals in biodiesel is one of the concerns related to biodiesel compatibility issues. This study aims to characterize the corrosion behavior of commercial pure copper and leaded bronze commonly encountered in the automotive fuel system in diesel engine. Static immersion tests in B0, B50 and B100 fuels were carried out at room temperature for 2640 h. Similar immersion tests in B0, B100 and B100 (oxidized) fuels were also conducted at 60 C for 840 h. At the end of the test, corrosion behavior was investigated by weight loss measurements and changes in surface morphology. Fuels were analyzed by using TAN analyzer, FTIR, MOA (multi-element oil analyzer) to investigate acid concentration, oxidation level with water content and corrosive impurities respectively. Results showed that under the experimental conditions, pure copper was more susceptible to corrosion in biodiesel as compared to leaded bronze. (author)

Copper Tube Pitting in Santa Fe Municipal Water Caused by Microbial Induced Corrosion.

Science.gov (United States)

Burleigh, Thomas D; Gierke, Casey G; Fredj, Narjes; Boston, Penelope J

2014-06-05

Many copper water lines for municipal drinking water in Santa Fe, New Mexico USA, have developed pinhole leaks. The pitting matches the description of Type I pitting of copper, which has historically been attributed to water chemistry and to contaminants on the copper tubing surface. However, more recent studies attribute copper pitting to microbial induced corrosion (MIC). In order to test for microbes, the copper tubing was fixed in hexamethyldisilazane (HMDS), then the tops of the corrosion mounds were broken open, and the interior of the corrosion pits were examined with scanning electron microscopy (SEM). The analysis found that microbes resembling actinobacteria were deep inside the pits and wedged between the crystallographic planes of the corroded copper grains. The presence of actinobacteria confirms the possibility that the cause of this pitting corrosion was MIC. This observation provides better understanding and new methods for preventing the pitting of copper tubing in municipal water.

Copper Tube Pitting in Santa Fe Municipal Water Caused by Microbial Induced Corrosion

Directory of Open Access Journals (Sweden)

Thomas D. Burleigh

2014-06-01

Full Text Available Many copper water lines for municipal drinking water in Santa Fe, New Mexico USA, have developed pinhole leaks. The pitting matches the description of Type I pitting of copper, which has historically been attributed to water chemistry and to contaminants on the copper tubing surface. However, more recent studies attribute copper pitting to microbial induced corrosion (MIC. In order to test for microbes, the copper tubing was fixed in hexamethyldisilazane (HMDS, then the tops of the corrosion mounds were broken open, and the interior of the corrosion pits were examined with scanning electron microscopy (SEM. The analysis found that microbes resembling actinobacteria were deep inside the pits and wedged between the crystallographic planes of the corroded copper grains. The presence of actinobacteria confirms the possibility that the cause of this pitting corrosion was MIC. This observation provides better understanding and new methods for preventing the pitting of copper tubing in municipal water.

Development of Copper Corrosion Products and Relation between Surface Appearance and Corrosion Rate

International Nuclear Information System (INIS)

Lan, Tran Thi Ngoc; Binh, Nguyen Thi Thanh; Tru, Nguyen Nhi; Yoshino, Tsujino; Yasuki, Maeda

2008-01-01

Copper was exposed unsheltered and sheltered in four humid tropical sites, representing urban, urban-industrial, urban-marine and rural environments. The corrosion rates and the sequence of corrosion product formation are presented and discussed in relation with climatic and atmospheric pollution parameters. Chemical compositions of corrosion products were found to depend on environments and duration of exposure. In all environments, cuprite was the predominating corrosion product that formed first and continuously increased during the exposure. Among the sulphur-containing corrosion products, posnjakite and brochantite were more frequently found and the first formed earlier. Nantokite was the most common chlorine-containing products for most cases, except the high-chloride environment, where atacamite was detected instead. The corrosion rate of copper was well indicated by the colour of patina. The red-purple colour corresponded to the high corrosion rate and the greenish grey colour corresponded to the low corrosion rate. Corrosion rate of sheltered copper in urban-marine environment increased with the exposure time

Potassium sorbate-A new aqueous copper corrosion inhibitor

International Nuclear Information System (INIS)

Abelev, Esta; Starosvetsky, David; Ein-Eli, Yair

2007-01-01

This work presents the novel nature of 2,4-hexadienoic acid potassium salt (potassium sorbate (KCH 3 CH=CHCH=CHCO 2 )) as an effective copper aqueous corrosion inhibitor. The influence of pH and potassium sorbate concentration on copper corrosion in aerated sulfate and chloride solutions is reported. Degree of copper protection was found to increase with an increase in potassium sorbate concentration; an optimum concentration of this inhibitor in sulfate solutions was found to be 10 g/L. Copper is highly resistant to corrosion attacks by chloride ions in the presence of potassium sorbate. X-ray photoelectron spectroscopy (XPS) studies suggest that copper protection is achieved via the formation of a mixed layer of cuprous oxide, cupric hydroxide and copper(II)-sorbate at the metal surface

Thermodynamic data for copper. Implications for the corrosion of copper under repository conditions

Energy Technology Data Exchange (ETDEWEB)

Puigdomenech, I. [Royal Inst. of Tech., Stockholm (Sweden); Taxen, C. [Swedish Corrosion Inst., Stockholm (Sweden)

2000-08-01

The stability of copper canisters has a central role in the safety concept for the planned nuclear spent fuel repository in Sweden. The corrosion of copper canisters will be influenced by the chemical and physical environment in the near-field of the repository, and thermodynamic equilibrium calculations provide the basis for understanding this system. Thermodynamic data have been selected in this work for solids and aqueous species in the system: Cu - H{sub 2}O - H{sup +} - H{sub 2} - F{sup -} - Cl{sup -} - S{sup 2-} - SO{sub 4}{sup 2-} - NO{sub 3}{sup -} - NO{sub 2}{sup -} - NH{sub 4}{sup +} PO{sub 4}{sup 3-} - CO{sub 3}{sup 2+} . For some reactions and compounds, for which no experimental information on temperature effects was available, entropy and heat capacity values have been estimated. The compiled data were used to calculate thermodynamic equilibria for copper systems up to 100 deg C. The stability of copper in contact with granitic groundwaters has been illustrated using chemical equilibrium diagrams, with he following main conclusions: Dissolved sulphide and O{sub 2} in groundwater are the most damaging components for copper corrosion. If available, HS{sup -} will react quantitatively with copper to form a variety of sulphides. However, sulphide concentrations in natural waters are usually low, because it forms sparingly soluble solids with transition metals, including Fe(II), which is wide-spread in reducing environments. Chloride can affect negatively copper corrosion. High concentrations (e.g., [Cl{sup -}]TOT > 60 g/l) may be unfavourable for the general corrosion of copper in combination with in the following circumstances: Low pH (< 4 at 25 deg C, or < 5 at 100 deg C). The presence of other oxidants than H{sup +}. The negative effects of Cl{sup -} are emphasised at higher temperatures. The chloride-enhancement of general corrosion may be beneficial for localised corrosion: pitting and stress corrosion cracking. The concept of redox potential, E

In vitro and in vivo corrosion evaluation of nickel-chromium- and copper-aluminum-based alloys.

Science.gov (United States)

Benatti, O F; Miranda, W G; Muench, A

2000-09-01

The low resistance to corrosion is the major problem related to the use of copper-aluminum alloys. This in vitro and in vivo study evaluated the corrosion of 2 copper-aluminum alloys (Cu-Al and Cu-Al-Zn) compared with a nickel-chromium alloy. For the in vitro test, specimens were immersed in the following 3 corrosion solutions: artificial saliva, 0.9% sodium chloride, and 1.0% sodium sulfide. For the in vivo test, specimens were embedded in complete dentures, so that one surface was left exposed. The 3 testing sites were (1) close to the oral mucosa (partial self-cleaning site), (2) surface exposed to the oral cavity (self-cleaning site), and (3) specimen bottom surface exposed to the saliva by means of a tunnel-shaped perforation (non-self-cleaning site). Almost no corrosion occurred with the nickel-chromium alloy, for either the in vitro or in vivo test. On the other hand, the 2 copper-aluminum-based alloys exhibited high corrosion in the sulfide solution. These same alloys also underwent high corrosion in non-self-cleaning sites for the in vivo test, although minimal attack was observed in self-cleaning sites. The nickel-chromium alloy presented high resistance to corrosion. Both copper-aluminum alloys showed considerable corrosion in the sulfide solution and clinically in the non-self-cleaning site. However, in self-cleaning sites these 2 alloys did not show substantial corrosion.

Grain boundary corrosion of copper canister material

International Nuclear Information System (INIS)

Fennell, P.A.H.; Graham, A.J.; Smart, N.R.; Sofield, C.J.

2001-03-01

The proposed design for a final repository for spent fuel and other long-lived residues in Sweden is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will then be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast inner container fitted inside a corrosion-resistant copper canister. During fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities within the copper at the new grain boundaries. The work described in this report was undertaken to determine whether there is any possibility of enhanced corrosion at grain boundaries within the copper canister. The potential for grain boundary corrosion was investigated by exposing copper specimens, which had undergone different heat treatments and hence had different grain sizes, to aerated artificial bentonite-equilibrated groundwater with two concentrations of chloride, for increasing periods of time. The degree of grain boundary corrosion was determined by atomic force microscopy (AFM) and optical microscopy. AFM showed no increase in grain boundary 'ditching' for low chloride groundwater. In high chloride groundwater the surface was covered uniformly with a fine-grained oxide. No increases in oxide thickness were observed. No significant grain boundary attack was observed using optical microscopy either. The work suggests that in aerated artificial groundwaters containing chloride ions, grain boundary corrosion of copper is unlikely to adversely affect SKB's copper canisters

Corrosion behavior of copper-base materials in a gamma-irradiated environment; Final report

Energy Technology Data Exchange (ETDEWEB)

Yunker, W.H.

1990-09-01

Specimens of three copper-base materials were corrosion tested with gamma radiation exposure dose rates in the range of 1.9 {times} 10{sup 3} R/h to 4.9 {times} 10{sup 5} R/h. Materials used were pure copper, 7% aluminum bronze and 30% copper-nickel. Exposures were performed in moist air at 95{degree}C and 150{degree}C and liquid Well J-13 water at 95{degree}C, for periods of up to 16 months. Specimens were monitored for uniform weight loss, stress-induced corrosion and crevice corrosion. Specimen surfaces were examined visually at 10X magnification as well as by Auger Electron Spectroscopy, x-ray diffraction and metallography. Corrosion was not severe in any of the cases. In general, the pure copper was corroded most uniformly while the copper-nickel was the least reproducibly corroded. 11 refs, 40 figs., 15 tabs.

Measurements of copper corrosion in the LOT Project at the Aespoe Hard Rock Laboratory

International Nuclear Information System (INIS)

Rosborg, B.; Karnland, O.; Quirk, G.; Werme, L.

2003-01-01

Real-time monitoring, of corrosion by means of electrochemical noise and other electrochemical techniques may offer interesting possibilities to estimate the kind and degree of corrosion in a sample or component, and further visualize the corrosion resistance of pure copper in repository environments. As a pilot effort, three cylindrical copper electrodes for such measurements, each of about 100 cm 2 surface area, have been installed in a test parcel in the Aespoe Hard Rock Laboratory and electrochemical measurements using InterCorr's SmartCET system were initiated in May 2001. The first results from real-time monitoring of copper corrosion in the Aespoe HRL under actual repository environment conditions by means of linear polarisation resistance, harmonic distortion analysis and electrochemical noise techniques are presented, and compared with the results obtained from one of the retrieved test parcels. (authors)

An assessment of corrosion life of copper overpack

International Nuclear Information System (INIS)

Honda, A.; Taniguchi, N.

1999-08-01

Corrosion life of copper overpack is estimated on the basis of current understandings of copper corrosion processes. The assessment is based on the mass balance. Oxygen and sulfide were taken into account as corrosive species. The sulfate existing in bentonite is assumed to be reduced to sulfide by sulfate reducing bacteria and corrodes copper overpacks. Pitting is involved in the assesment using two methods. One method is use of pitting factor acquired from analysis of archeological artifacts. The other is use of extreme value statistical technique. The time evolution of parameters for cumulative probability distribution function, Gumbel distribution, was estimated using the data from copper specimens buried in various soil and archeological artifacts of the bronze age. The pitting depth for 1000 years is estimated using the parameters for probability distribution function. The result of estimation shows 39-mm is the maximum penetration for 1000 years. Natural analogue data suggest the corrosion rate of 3 mm/1000 years. Therefore the estimation is considered to be conservative. (author)

Copper corrosion in pure oxygen-free water

International Nuclear Information System (INIS)

Moeller, K.

1995-12-01

The study was initiated following reports on corrosion of Copper in water in absence of Oxygen. Quartz glass tubes containing pure water and Copper plates were sealed in two different ways, using Palladium or Platinum foils, respectively. Tests were also performed with Copper wires. The insulated systems contained Oxygen initially. The Oxygen was dissolved in the water, and in the air column between the water surface and the Palladium/Platinum foils. The tubes were kept in a hot cabinet at 50 C for a total of two years. The exposed plates were analyzed in different ways, e g using reflectance FTIR. The amounts of oxide formed were also weighed. The following conclusions could be drawn: No difference in color was observed for the Pd and Pt seals except in one case for the Copper wire, where only a slight difference was noticed. No significant difference in oxidation between the plates with Pd or Pt seals in quartz glass tubes. No oxide growth was observed during the last year. The corrosion rate at 50 C is below 2.3 micrograms Copper/cm 2 /year. A certain imbalance was noted between the amounts of oxides formed, and expected amount estimated from the original amount of oxygen in the system. A significant amount of water has 'disappeared' from the tubes. 17 refs, 10 figs, 3 tabs

Polystyrene films as barrier layers for corrosion protection of copper and copper alloys.

Science.gov (United States)

Románszki, Loránd; Datsenko, Iaryna; May, Zoltán; Telegdi, Judit; Nyikos, Lajos; Sand, Wolfgang

2014-06-01

Dip-coated polystyrene layers of sub-micrometre thickness (85-500nm) have been applied on copper and copper alloys (aluminium brass, copper-nickel 70/30), as well as on stainless steel 304, and produced an effective barrier against corrosion and adhesion of corrosion-relevant microorganisms. According to the dynamic wettability measurements, the coatings exhibited high advancing (103°), receding (79°) and equilibrium (87°) contact angles, low contact angle hysteresis (6°) and surface free energy (31mJ/m(2)). The corrosion rate of copper-nickel 70/30 alloy samples in 3.5% NaCl was as low as 3.2μm/a (44% of that of the uncoated samples), and in artificial seawater was only 0.9μm/a (29% of that of the uncoated samples). Cell adhesion was studied by fluorescence microscopy, using monoculture of Desulfovibrio alaskensis. The coatings not only decreased the corrosion rate but also markedly reduced the number of bacterial cells adhered to the coated surfaces. The PS coating on copper gave the best result, 2×10(3)cells/cm(2) (1% of that of the uncoated control). © 2013 Elsevier B.V. All rights reserved.

Axenic aerobic biofilms inhibit corrosion of copper and aluminum.

Science.gov (United States)

Jayaraman, A; Ornek, D; Duarte, D A; Lee, C C; Mansfeld, F B; Wood, T K

1999-11-01

The corrosion behavior of unalloyed copper and aluminum alloy 2024 in modified Baar's medium has been studied with continuous reactors using electrochemical impedance spectroscopy. An axenic aerobic biofilm of either Pseudomonas fragi K or Bacillus brevis 18 was able to lessen corrosion as evidenced by a consistent 20-fold increase in the low-frequency impedance value of copper as well as by a consistent four- to seven-fold increase in the polarization resistance of aluminum 2024 after six days exposure compared to sterile controls. This is the first report of axenic aerobic biofilms inhibiting generalized corrosion of copper and aluminum. Addition of the representative sulfate-reducing bacterium (SRB) Desulfovibrio vulgaris (to simulate consortia corrosion behavior) to either the P. fragi K or B. brevis 18 protective biofilm on copper increased the corrosion to that of the sterile control unless antibiotic (ampicillin) was added to inhibit the growth of SRB in the biofilm.

Pitting corrosion of copper. An equilibrium - mass transport study

International Nuclear Information System (INIS)

Taxen, C.

2002-08-01

A mathematical model for the propagation of corrosion pits is described and used to calculate the potentials below which copper is immune to pitting. The model uses equilibrium data and diffusion coefficients and calculates the stationary concentration profiles of 26 aqueous species from the bulk water outside a corrosion pit to the site of the metal dissolution. Precipitation of oxides and salts of copper is considered. Studied conditions include water compositions from tap waters to seawater at the temperatures 25 deg C and 75 deg C. Carbonate and sulphate are aggressive towards copper because of complex formation with divalent copper. Carbonate is less aggressive in a corrosion pit than outside at the pH of the bulk. Carbonate carries acidity out from the pit, favours oxide formation and may prevent the initiation of acidic corrosion pits. The concentration profiles are used to estimate the maximum propagation rates for a corrosion pit. A high potential is found to be the most important factor for the rate of propagation. The levels of potential copper can sustain, as corrosion potentials are discussed in terms of the stability of cuprous oxide as a cathode material for oxygen reduction relative to non-conducting cupric phases

Pitting corrosion of copper. An equilibrium - mass transport study

Energy Technology Data Exchange (ETDEWEB)

Taxen, C. [Swedish Corrosion Inst., Stockholm (Sweden)

2002-08-01

A mathematical model for the propagation of corrosion pits is described and used to calculate the potentials below which copper is immune to pitting. The model uses equilibrium data and diffusion coefficients and calculates the stationary concentration profiles of 26 aqueous species from the bulk water outside a corrosion pit to the site of the metal dissolution. Precipitation of oxides and salts of copper is considered. Studied conditions include water compositions from tap waters to seawater at the temperatures 25 deg C and 75 deg C. Carbonate and sulphate are aggressive towards copper because of complex formation with divalent copper. Carbonate is less aggressive in a corrosion pit than outside at the pH of the bulk. Carbonate carries acidity out from the pit, favours oxide formation and may prevent the initiation of acidic corrosion pits. The concentration profiles are used to estimate the maximum propagation rates for a corrosion pit. A high potential is found to be the most important factor for the rate of propagation. The levels of potential copper can sustain, as corrosion potentials are discussed in terms of the stability of cuprous oxide as a cathode material for oxygen reduction relative to non-conducting cupric phases.

SITE-94. CAMEO: A model of mass-transport limited general corrosion of copper canisters

International Nuclear Information System (INIS)

Worgan, K.J.; Apted, M.J.

1996-12-01

This report describes the technical basis for the CAMEO code, which models the general, uniform corrosion of a copper canister either by transport of corrodants to the canister, or by transport of corrosion products away from the canister. According to the current Swedish concept for final disposal of spent nuclear fuels, extremely long containment times are achieved by thick (60-100 mm) copper canisters. Each canister is surrounded by a compacted bentonite buffer, located in a saturated, crystalline rock at a depth of around 500 m below ground level. Three diffusive transport-limited cases are identified for general, uniform corrosion of copper: General corrosion rate-limited by diffusive mass-transport of sulphide to the canister surface under reducing conditions; General corrosion rate-limited by diffusive mass-transport of oxygen to the canister surface under mildly oxidizing conditions; General corrosion rate-limited by diffusive mass-transport of copper chloride away from the canister surface under highly oxidizing conditions. The CAMEO code includes general corrosion models for each of the above three processes. CAMEO is based on the well-tested CALIBRE code previously developed as a finite-difference, mass-transfer analysis code for the SKI to evaluate long-term radionuclide release and transport in the near-field. A series of scoping calculations for the general, uniform corrosion of a reference copper canister are presented

Stress corrosion cracking and dealloying of copper-gold alloy in iodine vapor

International Nuclear Information System (INIS)

Galvez, M.F.; Bianchi, G.L.; Galvele, J.R.

1993-01-01

The susceptibility to stress corrosion cracking of copper-gold alloy in iodine vapor was studied and the results were analyzed under the scope of the surface mobility stress corrosion cracking mechanism. The copper-gold alloy undergoes stress corrosion cracking in iodine. Copper iodide was responsible of that behavior. The copper-gold alloy shows two processes in parallel: stress corrosion cracking and dealloying. As was predicted by the surface mobility stress corrosion cracking mechanism, the increase in strain rate induces an increase in the crack propagation rate. (Author)

Corrosion of pure OFHC-copper in simulated repository conditions

International Nuclear Information System (INIS)

Aaltonen, P.

1990-04-01

The research program 'Corrosion of pure OFHC-copper in simulated repository conditions' was planned to provide an experimental evaluation with respect to the theoretical calculations and forecasts made for the corrosion behaviour of pure copper in bentonite groundwater environments at temperatures between 20-80 deg C. The aim of this study in the first place is to evaluate the effects of groundwater composition, bentonite and temperature on the equilibrium and possible corrosion reactions between pure copper and the simulated repository environment. The progress report includes the results obtained after 36 months exposure time

Ontario Hydro studies on copper corrosion under waste disposal conditions

International Nuclear Information System (INIS)

Lam, K.W.

1990-01-01

The corrosion rate of copper is generally greater in aerated solutions containing sulphide; also, in the presence of sulphide there is the fear that pitting may occur. Experiments have been carried out to study the corrosion of copper in deaerated groundwater/bentonite slurries with and without added sulphide for exposure periods from two months to one year. The groundwater contains 6500 ppm of chloride and 1000 ppm of sulphate. Tests were also performed in the presence of a 150 rad/h radiation field. In deaerated slurries at 75C the corrosion rate is less than 2 μm/a. With one addition of 10 mg/l sulphide, the rate increases by a factor of ten. With daily sulphide additions to deaerated solutions the corrosion rate initially falls but then rises and stabilizes after 15 days. In aerated solutions the corrosion increases over the first 25 days and then stabilizes. The corrosion rate of copper reached a steady value in 15 to 30 days. Rates are higher in aerated solutions, but the effect of adding sulphide is not so marked in aerated solutions as in unaerated solutions. The highest corrosion rate, less than 150 μm/a, was observed in aerated slurries saturated with sulphide. For deaerated solutions in the absence of sulphide the corrosion rate increases with temperature, but in aerated solutions the rate decreases. For solutions containing added sulphide the influence of temperature is negligible. The effect of a radiation field may be beneficial; in the presence of a radiation field the corrosion rate is less than 20 μm/a. After descaling the coupons showed a high density of irregularly shaped pits both in the presence and absence of sulphide, resulting from intergranular attack. The pitting factor for the highest corrosion rate is around 15

Corrosion of copper by chlorine trifluoride

International Nuclear Information System (INIS)

Vincent, L.

1966-01-01

The research described called for a considerable amount of preliminary development of the test methods and equipment in order that the various measurements and observations could be carried out without contaminating either the samples or this highly reactive gas. The chlorine trifluoride was highly purified before use, its purity being checked by gas-phase chromatography, micro-sublimation and infrared spectrography. The tests were carried out on copper samples of various purities, in particular a 99.999 per cent copper in the form of mono-crystals. They involved kinetic measurements and the characterization of corrosion products under different temperature and pressure conditions. The kinetics showed reactions of the same order of magnitude as those obtained with elementary fluorine. At atmospheric pressure there occurs formation of cupric fluoride and cuprous chloride. The presence of this latter product shows that it is not possible to consider ClF 3 simply as a fluorinating agent. At low pressures an unknown product has been characterized. There are strong grounds for believing that it is the unstable cuprous fluoride which it has not yet been possible to isolate. A germination phenomenon has been shown to exist indicating an analogy between the initial phases of fluorination and those of oxidation. Important effects resulting from the dissociation of the copper fluorides and the solubility of chlorine in this metal have been demonstrated. Finally, tests have shown the considerable influence of the purity of the gas phase and of the nature of the reaction vessel walls on the rates of corrosion which can in certain cases be increased by a factor of several powers of ten. (author) [fr

Corrosivity Index Copper and Steel at Two Locations in Villahermosa, Tabasco

Directory of Open Access Journals (Sweden)

Tejero-Rivas María Candelaria

2015-03-01

Full Text Available This paper presents a study of the atmospheric corrosion of copper and carbon steel made ​​in two environments Villahermosa, Tabasco for six months. The test site of the industrial zone started Villahermosa Institute of Technology (ITVH and rural-urban site at the Technological University of Tabasco (UTTAB. Aluminum in combination with a screw carbon steel provided the index marine corrosivity (MA, the brass screw gives the index of industrial corrosivity (IA; wire method of screw according to ASTM G116-93 was used and the plastic screw nylon gives the rate of rural-urban corrosivity (RUA. The determination of air pollutants (sulfur dioxide and chlorides, was with the methods of wet candle and sulfation plates according to ISO 9225. Morphology studies were performed on the corrosion products formed on the specimens screw, using scanning electron microscopy coupled with energy dispersive. The corrosion products that formed on the surface of copper and carbon steel, having a bulb-shaped morphology characteristic of the addition of soluble salts, particularly sulphates and chlorides, were identified in the two stations.

Copper corrosion under expected conditions in a deep geologic repository

International Nuclear Information System (INIS)

King, F.; Ahonen, L.; Taxen, C.; Vuorinen, U.; Werme, L.

2001-12-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 20 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear disposal repository located in he Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long- term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature.Various areas are considered: the expected evolution of the geochemical conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion before and during saturation of the compacted bentonite buffer by groundwater, general and localized corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. Much has been learnt about the long-term corrosion behaviour of copper canisters over the past 20 years. The majority of the information reviewed here is drawn from the Swedish/Finnish and Canadian programmes. Despite differences in scientific approach, and canister and repository design, the results of these two programmes both suggest that copper provides an excellent corrosion barrier in an underground repository. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid

Copper corrosion under expected conditions in a deep geologic repository

Energy Technology Data Exchange (ETDEWEB)

King, F. [Integrity Corrosion Consulting Ltd, Calgary, Alberta (Canada); Ahonen, L. [Geological Survey of Finland, Espoo (Finland); Taxen, C. [Swedish Corrosion Inst., Stockholm (Sweden); Vuorinen, U. [VTT Chemical Technology, Espoo (Finland); Werme, L. [Swedish Nuclear Fuel and Waste Management Co., Stockholm (Sweden)

2001-12-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 20 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear disposal repository located in he Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long- term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature.Various areas are considered: the expected evolution of the geochemical conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion before and during saturation of the compacted bentonite buffer by groundwater, general and localized corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. Much has been learnt about the long-term corrosion behaviour of copper canisters over the past 20 years. The majority of the information reviewed here is drawn from the Swedish/Finnish and Canadian programmes. Despite differences in scientific approach, and canister and repository design, the results of these two programmes both suggest that copper provides an excellent corrosion barrier in an underground repository. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid.

Copper corrosion under expected conditions in a deep geologic repository

Energy Technology Data Exchange (ETDEWEB)

King, F.; Ahonen, L.; Taxen, C.; Vuorinen, U.; Werme, L

2002-01-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 20 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear disposal repository located in the Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long-term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature. Various areas are considered: the expected evolution of the geochemical conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion before and during saturation of the compacted bentonite buffer by groundwater, general and localized corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. Much has been learnt about the long-term corrosion behaviour of copper canisters over the past 20 years. The majority of the information reviewed here is drawn from the Swedish/Finnish and Canadian programmes. Despite differences in scientific approach, and canister and repository design, the results of these two programmes both suggest that copper provides an excellent corrosion barrier in an underground repository. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid. (orig.)

Metallic copper corrosion rates, moisture content, and growth medium influence survival of copper ion-resistant bacteria

DEFF Research Database (Denmark)

Elguindi, J; Moffitt, S; Hasman, Henrik

2010-01-01

of both copper ion-resistant E. coli and E. faecium strains when samples in rich medium were spread in a thin, moist layer on copper alloys with 85% or greater copper content. E. coli strains were rapidly killed under dry conditions, while E. faecium strains were less affected. Electroplated copper...... on electroplated copper surfaces with benzotriazole coating and thermal oxide coating compared to surfaces without anti-corrosion treatment. Control of surface corrosion affected the level of copper ion influx into bacterial cells, which contributed directly to bacterial killing....

Real-time monitoring of copper corrosion at the Aespoe HRL

Energy Technology Data Exchange (ETDEWEB)

Rosborg, Bo; Pan, Jinshan [Div. Corrosion Science, Royal Institute of Technology, Drottning Kristinas vaeg 51, SE - 100 44 Stockholm (Sweden); Eden, David [InterCorr International, Inc., 14503 Bammel-N Houston, Suite 300, Houston, TX 77014 (United States); Karnland, Ola [Clay Technology AB, Ideon Research Center, SE - 223 70 Lund (Sweden); Werme, Lars [Svensk Kaernbraenslehantering AB, P.O. Box 5864, SE - 102 40 Stockholm (Sweden)

2004-07-01

In Sweden the principal strategy for high-level radioactive waste disposal is to enclose the spent nuclear fuel in tightly sealed copper canisters that are embedded in bentonite clay about 500 m down in the Swedish bed-rock. Initially, a limited amount of air will be left in a repository after emplacement. The entrapped oxygen will be consumed through reactions with minerals in the rock and the bentonite and also through microbial activity. After the oxygen has been consumed in the repository, after a few hundred years at the very most, corrosion will be controlled completely by the supply of dissolved sulphide to the canister. The present work concerns the oxic period after emplacement. The main hypothesis is that the average corrosion rate of the canister under oxic conditions will be less than 7 {mu}m/year, and that pitting will only be possible under these conditions. The Aespoe Hard Rock Laboratory offers a realistic environment for different experiments and tests under the conditions that will prevail in a deep repository. Real-time monitoring of copper corrosion is presently performed with polarization resistance, harmonic distortion analysis and electrochemical noise techniques. The first two techniques are used to derive information regarding the general corrosion rate and the third to derive information regarding localized corrosion. In order to support these measurements at Aespoe, laboratory work is also performed at the Royal Institute of Technology in Stockholm using the very same corrosion monitoring equipment and also other equipment and techniques. Copper coupons are also exposed at Aespoe. Results from the work at Aespoe and in Stockholm are presented with an emphasis on the gained information concerning localized corrosion. The recorded corrosion rates at Aespoe are well below the value given above, and the recorded localization factors are interpreted as indicating only a slight tendency to local attack. (authors)

Real-time monitoring of copper corrosion at the Aespoe HRL

International Nuclear Information System (INIS)

Rosborg, Bo; Pan, Jinshan; Eden, David; Karnland, Ola; Werme, Lars

2004-01-01

In Sweden the principal strategy for high-level radioactive waste disposal is to enclose the spent nuclear fuel in tightly sealed copper canisters that are embedded in bentonite clay about 500 m down in the Swedish bed-rock. Initially, a limited amount of air will be left in a repository after emplacement. The entrapped oxygen will be consumed through reactions with minerals in the rock and the bentonite and also through microbial activity. After the oxygen has been consumed in the repository, after a few hundred years at the very most, corrosion will be controlled completely by the supply of dissolved sulphide to the canister. The present work concerns the oxic period after emplacement. The main hypothesis is that the average corrosion rate of the canister under oxic conditions will be less than 7 μm/year, and that pitting will only be possible under these conditions. The Aespoe Hard Rock Laboratory offers a realistic environment for different experiments and tests under the conditions that will prevail in a deep repository. Real-time monitoring of copper corrosion is presently performed with polarization resistance, harmonic distortion analysis and electrochemical noise techniques. The first two techniques are used to derive information regarding the general corrosion rate and the third to derive information regarding localized corrosion. In order to support these measurements at Aespoe, laboratory work is also performed at the Royal Institute of Technology in Stockholm using the very same corrosion monitoring equipment and also other equipment and techniques. Copper coupons are also exposed at Aespoe. Results from the work at Aespoe and in Stockholm are presented with an emphasis on the gained information concerning localized corrosion. The recorded corrosion rates at Aespoe are well below the value given above, and the recorded localization factors are interpreted as indicating only a slight tendency to local attack. (authors)

Corrosion of the copper canister in the repository environment

Energy Technology Data Exchange (ETDEWEB)

Hermansson, H.P.; Eriksson, Sture [Studsvik Material AB, Nykoeping (Sweden)

1999-12-01

The present report accounts for studies on copper corrosion performed at Studsvik Material AB during 1997-1999 on commission by SKI. The work has been focused on localised corrosion and electrochemistry of copper in the repository environment. The current theory of localised copper corrosion is not consistent with recent practical experiences. It is therefore desired to complete and develop the theory based on knowledge about the repository environment and evaluations of previous as well as recent experimental and field results. The work has therefore comprised a thorough compilation and up-date of literature on copper corrosion and on the repository environment. A selection of a 'working environment', defining the chemical parameters and their ranges of variation has been made and is used as a fundament for the experimental part of the work. Experiments have then been performed on the long-range electrochemical behaviour of copper in selected environments simulating the repository. Another part of the work has been to further develop knowledge about the thermodynamic limits for corrosion in the repository environment. Some of the thermodynamic work is integrated here. Especially thermodynamics for the system Cu-Cl-H-O up to 150 deg C and high chloride concentrations are outlined. However, there is also a rough overview of the whole system Cu-Fe-Cl-S-C-H-O as a fundament for the discussion. Data are normally accounted as Pourbaix diagrams. Some of the conclusions are that general corrosion on copper will probably not be of significant importance in the repository as far as transportation rates are low. However, if such rates were high, general corrosion could be disastrous, as there is no passivation of copper in the highly saline environment. The claim on knowledge of different kinds of localised corrosion and pitting is high, as pitting damages can shorten the lifetime of a canister dramatically. Normal pitting can happen in oxidising environment, but

Corrosion of the copper canister in the repository environment

International Nuclear Information System (INIS)

Hermansson, H.P.; Eriksson, Sture

1999-12-01

The present report accounts for studies on copper corrosion performed at Studsvik Material AB during 1997-1999 on commission by SKI. The work has been focused on localised corrosion and electrochemistry of copper in the repository environment. The current theory of localised copper corrosion is not consistent with recent practical experiences. It is therefore desired to complete and develop the theory based on knowledge about the repository environment and evaluations of previous as well as recent experimental and field results. The work has therefore comprised a thorough compilation and up-date of literature on copper corrosion and on the repository environment. A selection of a 'working environment', defining the chemical parameters and their ranges of variation has been made and is used as a fundament for the experimental part of the work. Experiments have then been performed on the long-range electrochemical behaviour of copper in selected environments simulating the repository. Another part of the work has been to further develop knowledge about the thermodynamic limits for corrosion in the repository environment. Some of the thermodynamic work is integrated here. Especially thermodynamics for the system Cu-Cl-H-O up to 150 deg C and high chloride concentrations are outlined. However, there is also a rough overview of the whole system Cu-Fe-Cl-S-C-H-O as a fundament for the discussion. Data are normally accounted as Pourbaix diagrams. Some of the conclusions are that general corrosion on copper will probably not be of significant importance in the repository as far as transportation rates are low. However, if such rates were high, general corrosion could be disastrous, as there is no passivation of copper in the highly saline environment. The claim on knowledge of different kinds of localised corrosion and pitting is high, as pitting damages can shorten the lifetime of a canister dramatically. Normal pitting can happen in oxidising environment, but there is

Recorded corrosion rates on copper electrodes in the Prototype Repository at the Aespoe HRL

Energy Technology Data Exchange (ETDEWEB)

Rosborg, Bo [Rosborg Consulting, Nykoeping (Sweden)

2013-04-15

, saturation of the bentonite in dh 1 may have been faster than in dh 5. Since the major corrosion product formed on the copper electrodes is cuprite, it would have been more appropriate to use n=1 as a default value in the software to convert the corrosion current density to a penetration rate. Furthermore, electrochemical impedance spectroscopy on pure copper electrodes in Aspo groundwater open to air has shown that an applied measuring frequency of 0.01 Hz underestimates the polarization resistance with a factor of 4, and thus overestimates the corrosion rate with the same amount. Applying these corrections better estimates of the corrosion rates in 2010 fall below 0.4 {mu}m/year. Assuming that the correction for the measuring frequency is correct this is the highest possible corrosion rate; the actual corrosion rate could in fact be lower due to parallel reduction-oxidation reactions. The estimated corrosion rates on the copper electrodes in the Prototype Repository are lower than the rate estimated for the copper electrodes in LOT test parcel A2, about 0.4 compared to 0.8 {mu}m/year after six years exposure respectively. Different operating conditions may be the reason for this. The average corrosion rate obtained from weight measurements of copper coupons in LOT test parcel A2 was found to be less than 0.5 {mu}m/year, indicating that the real-time corrosion monitoring may provide conservative corrosion rates. Otherwise it just reflects variability in the near-field environment.

Recorded corrosion rates on copper electrodes in the Prototype Repository at the Aespoe HRL

International Nuclear Information System (INIS)

Rosborg, Bo

2013-04-01

the bentonite in dh 1 may have been faster than in dh 5. Since the major corrosion product formed on the copper electrodes is cuprite, it would have been more appropriate to use n=1 as a default value in the software to convert the corrosion current density to a penetration rate. Furthermore, electrochemical impedance spectroscopy on pure copper electrodes in Aspo groundwater open to air has shown that an applied measuring frequency of 0.01 Hz underestimates the polarization resistance with a factor of 4, and thus overestimates the corrosion rate with the same amount. Applying these corrections better estimates of the corrosion rates in 2010 fall below 0.4 μm/year. Assuming that the correction for the measuring frequency is correct this is the highest possible corrosion rate; the actual corrosion rate could in fact be lower due to parallel reduction-oxidation reactions. The estimated corrosion rates on the copper electrodes in the Prototype Repository are lower than the rate estimated for the copper electrodes in LOT test parcel A2, about 0.4 compared to 0.8 μm/year after six years exposure respectively. Different operating conditions may be the reason for this. The average corrosion rate obtained from weight measurements of copper coupons in LOT test parcel A2 was found to be less than 0.5 μm/year, indicating that the real-time corrosion monitoring may provide conservative corrosion rates. Otherwise it just reflects variability in the near-field environment

Multilayer graphene as an effective corrosion protection coating for copper

Science.gov (United States)

Ravishankar, Vasumathy; Ramaprabhu, S.; Jaiswal, Manu

2018-04-01

Graphene grown by chemical vapor deposition (CVD) has been studied as a protective layer against corrosion of copper. The layer number dependence on the protective nature of graphene has been investigated using techniques such as Tafel analysis and Electroimpedance Spectroscopy. Multiple layers of graphene were achieved by wet transfer above CVD grown graphene. Though this might cause grain boundaries, the sites where corrosion is initiated, to be staggered, wet transfer inherently carries the disadvantage of tearing of graphene, as confirmed by Raman spectroscopy measurements. However, Electroimpedance Spectroscopy (EIS) reflects that graphene protected copper has a layer dependent resistance to corrosion. Decrease in corrosion current (Icorr) for graphene protected copper is presented. There is only small dependence of corrosion current on the layer number, Tafel plots clearly indicate passivation in the presence of graphene, whether it be single layer or multiple layers. Notwithstanding the crystallite size, defect free layers of graphene with staggered grain boundaries combined with passivation could offer good corrosion protection for metals.

Fundamental aspects of stress corrosion cracking of copper relevant to the Swedish deep geologic repository concept

International Nuclear Information System (INIS)

Bhaskaran, Ganesh; Carcea, Anatolie; Ulaganathan, Jagan; Wang, Shengchun; Huang, Yin; Newman, Roger C.

2013-03-01

Phosphorus-doped oxygen-free copper will be used as the outer barrier in canisters that will contain spent nuclear fuel in the proposed Swedish underground repository. The possibility of stress corrosion cracking (SCC) is a concern, in view of isolated reports of cracking or intergranular corrosion of pure copper in sulfide solutions. This concern was addressed in the present work using copper tensile specimens provided by SKB. Methods included slow strain rate testing, constant strain tensile testing, electrochemical and surface analytical studies of corrosion products, and electron backscatter diffraction analysis of grain orientation effects on corrosion. The base solutions were prepared from NaCl or synthetic sea water with addition of varying amounts of sodium sulfide at room temperature and 80 degree Celsius. No SCC was found in any of the testing, for a range of sulfide concentrations from 5-50 mM at room temperature or 8 C, including tests where small anodic or cathodic potential displacements were applied from the open-circuit (corrosion) potential. Neither was SCC found in constant-strain immersion testing with very large strain. The Cu2S corrosion product is generally very coarse, fragile, and easily spalled off in severe corrosion environments, i.e. high sulfide concentration, high temperature, less perfect de aeration, etc. But it could also consist of very fine grains, relatively compact and adherent, on particular grain orientations when it was formed on an electro polished surface in a very well-deaerated solution. These orientations have not yet been identified statistically, although some preference for thin, adherent films was noted on orientations close to (100). The notion that the corrosion reaction is always controlled by inward aqueous-phase diffusion of sulfide may thus not be unconditionally correct for this range of sulfide concentrations; however it is hard to distinguish the role of diffusion within pores in the film. In the actual

Fundamental aspects of stress corrosion cracking of copper relevant to the Swedish deep geologic repository concept

Energy Technology Data Exchange (ETDEWEB)

Bhaskaran, Ganesh; Carcea, Anatolie; Ulaganathan, Jagan; Wang, Shengchun; Huang, Yin; Newman, Roger C. [Dept. of Chemical Engineering and Applied Chemistry, Univ. of Toronto, Toronto (Canada)

2013-03-15

Phosphorus-doped oxygen-free copper will be used as the outer barrier in canisters that will contain spent nuclear fuel in the proposed Swedish underground repository. The possibility of stress corrosion cracking (SCC) is a concern, in view of isolated reports of cracking or intergranular corrosion of pure copper in sulfide solutions. This concern was addressed in the present work using copper tensile specimens provided by SKB. Methods included slow strain rate testing, constant strain tensile testing, electrochemical and surface analytical studies of corrosion products, and electron backscatter diffraction analysis of grain orientation effects on corrosion. The base solutions were prepared from NaCl or synthetic sea water with addition of varying amounts of sodium sulfide at room temperature and 80 degree Celsius. No SCC was found in any of the testing, for a range of sulfide concentrations from 5-50 mM at room temperature or 8 C, including tests where small anodic or cathodic potential displacements were applied from the open-circuit (corrosion) potential. Neither was SCC found in constant-strain immersion testing with very large strain. The Cu2S corrosion product is generally very coarse, fragile, and easily spalled off in severe corrosion environments, i.e. high sulfide concentration, high temperature, less perfect de aeration, etc. But it could also consist of very fine grains, relatively compact and adherent, on particular grain orientations when it was formed on an electro polished surface in a very well-deaerated solution. These orientations have not yet been identified statistically, although some preference for thin, adherent films was noted on orientations close to (100). The notion that the corrosion reaction is always controlled by inward aqueous-phase diffusion of sulfide may thus not be unconditionally correct for this range of sulfide concentrations; however it is hard to distinguish the role of diffusion within pores in the film. In the actual

Is Copper Immune to Corrosion When in Contact With Water and Aqueous Solutions?

International Nuclear Information System (INIS)

Macdonald, Digby D.; Sharifi-Asl, Samin

2011-03-01

Objectives The aim of this project has been to increase knowledge and to contribute to the research community in the area of copper corrosion in a repository environment. For SSM, the most important subject is to provide better conditions for a science based evaluation of a repository for spent nuclear fuel. In this respect, this project aimed at conducting a comprehensive theoretical study on corrosion of copper in repository environment based on an expected composition of dissolved species in the groundwater in the Forsmark area. In addition the thermodynamic immunity of copper in pure anoxic water has been especially addressed as this was one of the initial conditions made by SKB for selecting copper as canister material. Results The authors have shown, in so-called corrosion Domain Diagrams, that copper in a thermodynamic sense can be considered as immune in pure anoxic water (without dissolved oxygen) only under certain conditions. It is shown that copper will corrode in pure anoxic water with very low concentrations of [Cu + ] and very low partial pressures of hydrogen gas. At higher concentrations of [Cu + ] and partial pressures of hydrogen, copper is found to be thermodynamically immune and will not corrode. The rate of copper corrosion in the repository water environment will thus depend on the transport of corrosion products away from the copper surface or the transport of corroding species to the copper surface. The degree to which this affects the corrosion of copper canisters in the repository environment has not been further studied. Still, the result shows that copper cannot be considered as thermodynamically immune in the presence of pure anoxic water, this implicate that one of SKB:s initial conditions for selecting copper as a canister material can be questioned. To what degree this may influence the corrosion of copper canisters in the repository environment still needs to be investigated. Of other species present in the water at repository

Is Copper Immune to Corrosion When in Contact With Water and Aqueous Solutions?

Energy Technology Data Exchange (ETDEWEB)

Macdonald, Digby D.; Sharifi-Asl, Samin (Pennsylvania State Univ., PA (United States). Center for Electrochemical Science and Technology, Dept. of Materials Science and Engineering)

2011-03-15

Objectives The aim of this project has been to increase knowledge and to contribute to the research community in the area of copper corrosion in a repository environment. For SSM, the most important subject is to provide better conditions for a science based evaluation of a repository for spent nuclear fuel. In this respect, this project aimed at conducting a comprehensive theoretical study on corrosion of copper in repository environment based on an expected composition of dissolved species in the groundwater in the Forsmark area. In addition the thermodynamic immunity of copper in pure anoxic water has been especially addressed as this was one of the initial conditions made by SKB for selecting copper as canister material. Results The authors have shown, in so-called corrosion Domain Diagrams, that copper in a thermodynamic sense can be considered as immune in pure anoxic water (without dissolved oxygen) only under certain conditions. It is shown that copper will corrode in pure anoxic water with very low concentrations of [Cu+] and very low partial pressures of hydrogen gas. At higher concentrations of [Cu+] and partial pressures of hydrogen, copper is found to be thermodynamically immune and will not corrode. The rate of copper corrosion in the repository water environment will thus depend on the transport of corrosion products away from the copper surface or the transport of corroding species to the copper surface. The degree to which this affects the corrosion of copper canisters in the repository environment has not been further studied. Still, the result shows that copper cannot be considered as thermodynamically immune in the presence of pure anoxic water, this implicate that one of SKB:s initial conditions for selecting copper as a canister material can be questioned. To what degree this may influence the corrosion of copper canisters in the repository environment still needs to be investigated. Of other species present in the water at repository depth in

Corrosion and biofouling resistance evaluation of 90-10 copper-nickel

Energy Technology Data Exchange (ETDEWEB)

Powell, Carol [Consultant to Copper Development Association, UK, Square Covert, Caynham, Ludlow, Shropshire (United Kingdom)

2004-07-01

Copper-nickel alloys for marine use were developed for naval applications in the early part of the 20. century with a view to improving the corrosion resistance of condenser tubes and seawater piping. They still enjoy widespread use today not only for many navies but also in commercial shipping, floating production, storage and off loading vessels (FPSOs), and in multistage flash desalination. The two popular alloys contain 90% or 70% copper and differ in strength and maximum sea water velocity levels they can handle but it is the 90-10 copper-nickel (CuNi10Fe1Mn) which is the more economic and extensively used. An additional benefit of this alloy is its high resistance to biofouling: in recent years this has led to sheathing developments particularly for structures and boat hulls. This paper provides a review of the corrosion and biofouling resistance of 90-10 copper-nickel based on laboratory test data and documented experience of the alloy in marine environments. Particular attention is given to exposure trials over 8 years in Langstone Harbour, UK, which have recently been completed by Portsmouth University on behalf of the Nickel Institute. These examined four sheathing products; plate and foil as well as two composite products with rubber backing. The latter involved copper-nickel granules and slit sheet. The trial results are consistent with the behaviour of the alloy in the overall review. There is an inherent high resistance to marine biofouling when freely exposed. Prolonged exposure to quiet conditions can result in some growth of marine organisms but this is loosely attached and can readily be removed by wiping or a light scraping. The good corrosion resistance of 90-10 copper-nickel in sea water is also confirmed and associated with the formation of a thin, complex, protective and predominantly cuprous oxide surface film, which forms and matures naturally on exposure to seawater. Sound initial oxide film formation is also known to help protect against

Pitting corrosion of copper. An equilibrium - mass transport study

Energy Technology Data Exchange (ETDEWEB)

Taxen, C

1996-11-01

A mathematical model for the propagation of corrosion pits on copper is described. The model is used to predict the potentials below which copper is immune to pitting. The criteria used for immunity against pitting is that the volume of the cuprous oxide formed at the site of the metal oxidation at the bottom of a corrosion pit must be smaller than the volume of the oxidised metal. Equal volumes would give a complete coverage of the metal in a pit by adherent cuprous oxide and propagation would not be possible. For potentials where copper is not immune to pitting an estimate of the maximum growth rate is given. The model uses equilibrium data and diffusion coefficients and calculates the stationary concentration profiles from the bulk water outside a corrosion pit to the site of the metal dissolution at the bottom a corrosion pit. Precipitation of oxides as well as of basic salts of copper is considered. A total of 26 aqueous species are considered in waters with compositions ranging from those of tap waters to that of sea water. Calculations are made for the temperatures 25 deg C and 75 deg C. 38 refs, 60 figs, 17 tabs

Copper canisters for nuclear high level waste disposal. Corrosion aspects

International Nuclear Information System (INIS)

Werme, L.; Sellin, P.; Kjellbert, N.

1992-10-01

A corrosion analysis of a thick-walled copper canister for spent fuel disposal is discussed. The analysis has shown that there are no rapid mechanisms that may lead to canister failure, indicating an anticipated corrosion service life of several millions years. If further analysis of the copper canister is considered, it should be concentrated on identifying and evaluating processes other than corrosion, which may have a potential for leading to canister failure. (au)

Pitting corrosion of copper. Further model studies

International Nuclear Information System (INIS)

Taxen, C.

2002-08-01

The work presented in this report is a continuation and expansion of a previous study. The aim of the work is to provide background information about pitting corrosion of copper for a safety analysis of copper canisters for final deposition of radioactive waste. A mathematical model for the propagation of corrosion pits is used to estimate the conditions required for stationary propagation of a localised anodic corrosion process. The model uses equilibrium data for copper and its corrosion products and parameters for the aqueous mass transport of dissolved species. In the present work we have, in the model, used a more extensive set of aqueous and solid compounds and equilibrium data from a different source. The potential dependence of pitting in waters with different compositions is studied in greater detail. More waters have been studied and single parameter variations in the composition of the water have been studied over wider ranges of concentration. The conclusions drawn in the previous study are not contradicted by the present results. However, the combined effect of potential and water composition on the possibility of pitting corrosion is more complex than was realised. In the previous study we found what seemed to be a continuous aggravation of a pitting situation by increasing potentials. The present results indicate that pitting corrosion can take place only over a certain potential range and that there is an upper potential limit for pitting as well as a lower. A sensitivity analysis indicates that the model gives meaningful predictions of the minimum pitting potential also when relatively large errors in the input parameters are allowed for

Corrosion of copper-based materials in gamma radiation

International Nuclear Information System (INIS)

Yunker, W.H.

1986-06-01

The corrosion behaviors of pure copper (CDA 101), 7% aluminum-copper bronze (CDA 613) and 30% nickel-copper (CDA 715) are being studied in a gamma radiation field of 1 x 10 5 R/h. These studies are in support of the Nevada Nuclear Waste Storage Investigations (NNWSI) Project, by Lawrence Livermore National Laboratory (LLNL), of copper-based materials for possible use in container systems for the permanent geologic burial of nuclear waste. Weight loss, tear drop (stressed), and crevice specimens of the three materials were exposed to water vapor-air atmospheres at 95 0 C and 150 0 C and to liquid water at 95 0 C for periods of one, three, and six months. Longer exposures are in progress. Measurements include: changes in the chemical composition of the gas and water, specimen weight changes, oxide film weights, evidence of microcracking and crevice corrosion, and chemical composition of the oxide films by Auger electron spectroscopy and x-ray diffraction. Interim results show considerable pit and under-film corrosion of alloys CDA 613 and CDA 715. Uniform corrosion rates range from 0.012 mil/yr (0.30 μm/yr) to 0.22 mil/yr (5.6 μm/yr), based on specimen weight losses during six- and seven-month exposures. The time dependencies will be determined as more data become available

Copper corrosion and its relationship to solar collectors:a compendium.

Energy Technology Data Exchange (ETDEWEB)

Menicucci, David F.; Mahoney, Alan Roderick

2007-07-01

Copper has many fine qualities that make it a useful material. It is highly conductive of both heat and electricity, is ductile and workable, and reasonably resistant to corrosion. Because of these advantages, the solar water heating industry has been using it since the mid-1970s as the material of choice for collectors, the fundamental component of a solar water heating system. In most cases copper has performed flawlessly, but in some situations it has been known to fail. Pitting corrosion is the usual failure mode, but erosion can also occur. In 2000 Sandia National Laboratories and the Copper Development Association were asked to analyze the appearance of pin-hole leaks in solar collector units installed in a housing development in Arizona, and in 2002 Sandia analyzed a pitting corrosion event that destroyed a collector system at Camp Pendleton. This report includes copies of the reports and accounts of these corrosion failures, and provides a bibliography with references to many papers and articles that might be of benefit to the solar community. It consolidates in a single source information that has been accumulated at Sandia relative to copper corrosion, especially as it relates to solar water heaters.

The Impact of Hexametaphosphate, Orthophosphate, and Temperature on Copper Corrosion and Release

Science.gov (United States)

Excessive corrosion of copper plumbing can lead to elevated copper levels at consumer’s tap or pinhole leaks. Corrosion control solutions include pH adjustment or phosphate addition. Orthophosphate has been shown to reduce copper levels in some cases while the role of polyphosp...

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-01-01

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH)3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet. PMID:28793549

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions.

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-09-10

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu₂O film increased gradually. Its corrosion product was Cu₂(OH)₃Cl, which increased in quantity over time. Cl - was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e. , dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Directory of Open Access Journals (Sweden)

Bo Sun

2015-09-01

Full Text Available This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss, degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

Effect of grain size on corrosion of nanocrystalline copper in NaOH solution

International Nuclear Information System (INIS)

Luo Wei; Xu Yimin; Wang Qiming; Shi Peizhen; Yan Mi

2010-01-01

Research highlights: → Coppers display an active-passive-transpassive behaviour with duplex passive film. → Grain size variation has little effect on the overall corrosion behaviour of Cu. → Little effect on corrosion may be due to duplex passivation in NaOH solution. → Bulk nanocrystalline Cu show bamboo-like flake corrosion structure. - Abstract: Effect of grain size on corrosion of bulk nanocrystalline copper was investigated using potentiodynamic polarization measurements in 0.1 M NaOH solution. Bulk nanocrystalline copper was prepared by inert gas condensation and in situ warm compress (IGCWC) method. The grain sizes of all bulk nanocrystalline samples were determined to be 48, 68 and 92 nm using X-ray diffraction (XRD). Results showed that bulk coppers displayed an active-passive-transpassive behaviour with duplex passive films. From polycrystalline to nanocrystalline, grain size variation showed little effect on the overall corrosion resistance of copper samples.

Copper anode corrosion affects power generation in microbial fuel cells

KAUST Repository

Zhu, Xiuping

2013-07-16

Non-corrosive, carbon-based materials are usually used as anodes in microbial fuel cells (MFCs). In some cases, however, metals have been used that can corrode (e.g. copper) or that are corrosion resistant (e.g. stainless steel, SS). Corrosion could increase current through galvanic (abiotic) current production or by increasing exposed surface area, or decrease current due to generation of toxic products from corrosion. In order to directly examine the effects of using corrodible metal anodes, MFCs with Cu were compared with reactors using SS and carbon cloth anodes. MFCs with Cu anodes initially showed high current generation similar to abiotic controls, but subsequently they produced little power (2 mW m-2). Higher power was produced with microbes using SS (12 mW m-2) or carbon cloth (880 mW m-2) anodes, with no power generated by abiotic controls. These results demonstrate that copper is an unsuitable anode material, due to corrosion and likely copper toxicity to microorganisms. © 2013 Society of Chemical Industry.

Copper anode corrosion affects power generation in microbial fuel cells

KAUST Repository

Zhu, Xiuping; Logan, Bruce E.

2013-01-01

Non-corrosive, carbon-based materials are usually used as anodes in microbial fuel cells (MFCs). In some cases, however, metals have been used that can corrode (e.g. copper) or that are corrosion resistant (e.g. stainless steel, SS). Corrosion could increase current through galvanic (abiotic) current production or by increasing exposed surface area, or decrease current due to generation of toxic products from corrosion. In order to directly examine the effects of using corrodible metal anodes, MFCs with Cu were compared with reactors using SS and carbon cloth anodes. MFCs with Cu anodes initially showed high current generation similar to abiotic controls, but subsequently they produced little power (2 mW m-2). Higher power was produced with microbes using SS (12 mW m-2) or carbon cloth (880 mW m-2) anodes, with no power generated by abiotic controls. These results demonstrate that copper is an unsuitable anode material, due to corrosion and likely copper toxicity to microorganisms. © 2013 Society of Chemical Industry.

Nanoscale coatings for erosion and corrosion protection of copper microchannel coolers for high powered laser diodes

Science.gov (United States)

Flannery, Matthew; Fan, Angie; Desai, Tapan G.

2014-03-01

High powered laser diodes are used in a wide variety of applications ranging from telecommunications to industrial applications. Copper microchannel coolers (MCCs) utilizing high velocity, de-ionized water coolant are used to maintain diode temperatures in the recommended range to produce stable optical power output and control output wavelength. However, aggressive erosion and corrosion attack from the coolant limits the lifetime of the cooler to only 6 months of operation. Currently, gold plating is the industry standard for corrosion and erosion protection in MCCs. However, this technique cannot perform a pin-hole free coating and furthermore cannot uniformly cover the complex geometries of current MCCs involving small diameter primary and secondary channels. Advanced Cooling Technologies, Inc., presents a corrosion and erosion resistant coating (ANCERTM) applied by a vapor phase deposition process for enhanced protection of MCCs. To optimize the coating formation and thickness, coated copper samples were tested in 0.125% NaCl solution and high purity de-ionized (DIW) flow loop. The effects of DIW flow rates and qualities on erosion and corrosion of the ANCERTM coated samples were evaluated in long-term erosion and corrosion testing. The robustness of the coating was also evaluated in thermal cycles between 30°C - 75°C. After 1000 hours flow testing and 30 thermal cycles, the ANCERTM coated copper MCCs showed a corrosion rate 100 times lower than the gold plated ones and furthermore were barely affected by flow rates or temperatures thus demonstrating superior corrosion and erosion protection and long term reliability.

Adsorption behavior of caffeine as a green corrosion inhibitor for copper

International Nuclear Information System (INIS)

Souza, Fernando Sílvio de; Giacomelli, Cristiano; Gonçalves, Reinaldo Simões; Spinelli, Almir

2012-01-01

Electrochemical and impedance experiments were carried out to evaluate the corrosion behavior of copper in aerated 0.1 mol L −1 H 2 SO 4 solutions in the presence of three xanthine derivatives with similar chemical structures. The corrosion rate of copper was found to increase in the presence of theophylline and theobromine and decrease in the presence of caffeine. The adsorption and inhibitory effect of caffeine on copper surfaces in aerated 0.1 mol L −1 H 2 SO 4 solutions were then investigated in detail by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), contact angle measurements, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and fluorescence experiments. The data obtained indicate that caffeine behaves as a cathodic-type inhibitor adsorbing onto the copper surface according to the Temkin isotherm, with the negative ∆G° ads value of − 31.1 kJ mol −1 signifying a spontaneous adsorption process. The corrosion inhibition efficiency increased with caffeine concentration in the range of 1.0–10.0 mmol L −1 . Furthermore, the EIS results obtained at the open-circuit potential and surface analysis (SEM, EDS and fluorescence) clearly demonstrated the adsorption of the organic compound onto the copper electrode. The contact angle measurements revealed the formation of a hydrophobic protective film. This film covers up to 72% of the total active surface, acts as a protective barrier and prevents interaction between the metal, water and oxygen molecules. - Highlights: ► We have investigated the adsorption and corrosion inhibition of caffeine on copper surfaces. ► Caffeine behaves as a cathodic-type inhibitor. ► Caffeine adsorbs onto copper surface according to Temkin isotherm. ► There exists the formation of a hydrophobic film that acts as a protective barrier. ► This corrosion inhibitor covers up to 72% of the total active surface of copper.

Corrosion resistance of copper canister weld material

International Nuclear Information System (INIS)

Gubner, Rolf; Andersson, Urban

2007-03-01

The proposed design for a final repository for spent fuel and other long-lived residues is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast iron insert fitted inside a copper canister. SKB has since several years developed manufacturing processes for the canister components using a network of manufacturers. For the encapsulation process SKB has built the Canister Laboratory to demonstrate and develop the encapsulation technique in full scale. The critical part of the encapsulation of spent fuel is the sealing of the canister which is done by welding the copper lid to the cylindrical part of the canister. Two welding techniques have been developed in parallel, Electron Beam Welding (EBW) and Friction Stir Welding (FSW). During the past two decades, SKB has developed the technology EBW at The Welding Institute (TWI) in Cambridge, UK. The development work at the Canister Laboratory began in 1999. In electron beam welding, a gun is used to generate the electron beam which is aimed at the joint. The beam heats up the material to the melting point allowing a fusion weld to be formed. The gun was developed by TWI and has a unique design for use at reduced pressure. The system has gone through a number of improvements under the last couple of years including implementation of a beam oscillation system. However, during fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities at the new grain boundaries that might pose adverse effects on the corrosion resistance of welds. As a new method for joining, SKB has been developing friction stir welding (FSW) for sealing copper canisters for spent nuclear fuel in cooperation with TWI since 1997. FSW was invented in 1991 at TWI and is a thermo

Corrosion resistance of copper canister weld material

Energy Technology Data Exchange (ETDEWEB)

Gubner, Rolf; Andersson, Urban [Corrosion and Metals Research Institute, Sto ckholm (Sweden)

2007-03-15

The proposed design for a final repository for spent fuel and other long-lived residues is based on the multi-barrier principle. The waste will be encapsulated in sealed cylindrical canisters, which will be placed in granite bedrock and surrounded by compacted bentonite clay. The canister design is based on a thick cast iron insert fitted inside a copper canister. SKB has since several years developed manufacturing processes for the canister components using a network of manufacturers. For the encapsulation process SKB has built the Canister Laboratory to demonstrate and develop the encapsulation technique in full scale. The critical part of the encapsulation of spent fuel is the sealing of the canister which is done by welding the copper lid to the cylindrical part of the canister. Two welding techniques have been developed in parallel, Electron Beam Welding (EBW) and Friction Stir Welding (FSW). During the past two decades, SKB has developed the technology EBW at The Welding Institute (TWI) in Cambridge, UK. The development work at the Canister Laboratory began in 1999. In electron beam welding, a gun is used to generate the electron beam which is aimed at the joint. The beam heats up the material to the melting point allowing a fusion weld to be formed. The gun was developed by TWI and has a unique design for use at reduced pressure. The system has gone through a number of improvements under the last couple of years including implementation of a beam oscillation system. However, during fabrication of the outer copper canisters there will be some unavoidable grain growth in the welded areas. As grains grow they will tend to concentrate impurities at the new grain boundaries that might pose adverse effects on the corrosion resistance of welds. As a new method for joining, SKB has been developing friction stir welding (FSW) for sealing copper canisters for spent nuclear fuel in cooperation with TWI since 1997. FSW was invented in 1991 at TWI and is a thermo

Inhibition Effect of 1-Butyl-4-Methylpyridinium Tetrafluoroborate on the Corrosion of Copper in Phosphate Solutions

Directory of Open Access Journals (Sweden)

M. Scendo

2011-01-01

Full Text Available The influence of the concentration of 1-Butyl-4-methylpyridinium tetrafluoroborate (4MBPBF4 as ionic liquid (IL on the corrosion of copper in 0.5 M PO43− solutions of pH 2 and 4 was studied. The research involved electrochemical polarization method, and scanning electron microscopy (SEM technique. The results obtained showed that the inhibition efficiency of corrosion of copper increases with an increase in the concentration of 4MBPBF4 but decreases with increasing temperature. The thermodynamic functions of corrosion analysis and adsorptive behavior of 4MBPBF4 were carried out. During the test, the adsorption of the inhibitor on the copper surface in the phosphate solutions was found to obey the Langmuir adsorption isotherm and had a physical mechanism.

Protection of copper surface with phytic acid against corrosion in chloride solution.

Science.gov (United States)

Peca, Dunja; Pihlar, Boris; Ingrid, Milošev

2014-01-01

Phytic acid (inositol hexaphosphate) was tested as a corrosion inhibitor for copper in 3% sodium chloride. Phytic acid is a natural compound derived from plants, it is not toxic and can be considered as a green inhibitor. Electrochemical methods of linear polarization and potentiodynamic polarization were used to study the electrochemical behaviour and evaluate the inhibition effectiveness. To obtain the optimal corrosion protection the following experimental conditions were investigated: effect of surface pre-treatment (abrasion and three procedures of surface roughening), pre-formation of the layer of phytic acid, time of immersion and concentration of phytic acid. To evaluate the surface pre-treatment procedures the surface roughness and contact angle were measured. Optimal conditions for formation of phytic layer were selected resulting in the inhibition effectiveness of nearly 80%. Morphology and composition of the layer were further studied by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy. The layer of phytic acid with thickness in the nanometer range homogeneously covers the copper surface. The obtained results show that this natural compound can be used as a mildly effective corrosion inhibitor for copper in chloride solution.

Dresden 1 Radiation Level Reduction Program. Intergranular corrosion tests of sensitized Type-304 stainless steel in Dow NS-1, and stress corrosion cracking tests of Type-304 stainless steel and carbon and low alloy steels in Dow copper rinse solution

International Nuclear Information System (INIS)

Walker, W.L.

1978-09-01

Corrosion tests were performed to evaluate the extent of intergranular attack on sensitized Type-304 stainless steel by a proprietary Dow Chemical solvent, NS-1, which is to be used in the chemical cleaning of the Dresden 1 primary system. In addition, tests were performed to evaluate stress corrosion cracking of sensitized Type-304 stainless steel and post-weld heat-treated ASTM A336-F1, A302-B, and A106-B carbon and low alloy steels in a solution to be used to remove residual metallic copper from the Dresden 1 primary system surfaces following the chemical cleaning. No evidence of deleterious corrosion was observed in either set of tests

Corrosion of copper-based materials in irradiated moist air systems

International Nuclear Information System (INIS)

Reed, D.T.; Van Konynenburg, R.A.

1991-06-01

The atmospheric corrosion of oxygen-free copper (CDA-102), 70/30 copper-nickel (CDA-715), and 7% aluminum bronze (CDA-613) in an irradiated moist air environment was investigated. Experiments were performed in both dry and 40% RH (at sign 90 degree C) air at temperatures of 90 and 150 degree C. Initial corrosion rates were determined based on a combination of weight gain and weight loss measurements. Corrosion products observed were identified. These experiments support efforts by the Yucca Mountain Project (YMP) to evaluate possible metallic barrier materials for nuclear waste containers. 8 refs., 1 fig., 2 tabs

Weight loss studies of fastener materials corrosion in contact with timbers treated with copper azole and alkaline copper quaternary compounds

Energy Technology Data Exchange (ETDEWEB)

Kear, Gareth [Building Research Association of New Zealand (BRANZ) Ltd., Science and Engineering Services, Private Bag 50 908, Porirua City 5240 (New Zealand)], E-mail: G.Kear@soton.ac.uk; Wu Haizhen; Jones, Mark S. [Building Research Association of New Zealand (BRANZ) Ltd., Science and Engineering Services, Private Bag 50 908, Porirua City 5240 (New Zealand)

2009-02-15

Corrosion rates of mild steel, AISI 316 stainless steel and hot-dipped galvanised steel in contact with preservative-treated Pinus radiata have been determined using four distinct accelerated (49 {+-} 1 deg. C) and non-accelerated (21 {+-} 2 deg. C) weight loss methodologies. The data were measured as a function of timber moisture content and copper concentration over periods of exposure ranging from 2 weeks to 14 months. The results show that the corrosion resistance of the stainless steel was not influenced by classification or magnitude of preservative loading. Corrosion rates of this material were multiple orders of magnitude lower than those of the mild and galvanised steels. In most instances, corrosion rates of hot-dipped galvanised layers in contact with alkaline copper quaternary-treated timbers were up to a factor of 10 times, or greater, than those measured for copper-chrome-arsenate treatments. A direct negative influence of copper ion concentration on the corrosion resistance of mild steel was also observed for each preservative type.

Note: Inhibiting bottleneck corrosion in electrical calcium tests for ultra-barrier measurements

Energy Technology Data Exchange (ETDEWEB)

Nehm, F., E-mail: frederik.nehm@iapp.de; Müller-Meskamp, L.; Klumbies, H.; Leo, K. [Institut für Angewandte Photophysik, Technische Universität Dresden, George-Bähr-Straße 1, 01069 Dresden (Germany)

2015-12-15

A major failure mechanism is identified in electrical calcium corrosion tests for quality assessment of high-end application moisture barriers. Accelerated calcium corrosion is found at the calcium/electrode junction, leading to an electrical bottleneck. This causes test failure not related to overall calcium loss. The likely cause is a difference in electrochemical potential between the aluminum electrodes and the calcium sensor, resulting in a corrosion element. As a solution, a thin, full-area copper layer is introduced below the calcium, shifting the corrosion element to the calcium/copper junction and inhibiting bottleneck degradation. Using the copper layer improves the level of sensitivity for the water vapor transmission rate (WVTR) by over one order of magnitude. Thin-film encapsulated samples with 20 nm of atomic layer deposited alumina barriers this way exhibit WVTRs of 6 × 10{sup −5} g(H{sub 2}O)/m{sup 2}/d at 38 °C, 90% relative humidity.

Effect of chloride ions on the corrosion behavior of low-alloy steel containing copper and antimony in sulfuric acid solution

Science.gov (United States)

Park, Sun-Ah; Kim, Seon-Hong; Yoo, Yun-Ha; Kim, Jung-Gu

2015-05-01

The influence of the addition of HCl on the corrosion behavior of low-alloy steel containing copper and antimony was investigated using electrochemical (potentiodynamic and potentiostatic polarization tests, and electrochemical impedance spectroscopy) and weight loss tests in a 1.6M H2SO4 solution with different concentrations of hydrochloric acid (0.00, 0.08, 0.15 and 0.20 M HCl) at 60 °C. The result showed that the corrosion rate decreased with increasing HCl by the formation of protective layers. SEM, EDS and XPS examinations of the corroded surfaces after the immersion test indicated that the corrosion production layer formed in the solution containing HCl was highly comprised of metallic Cu, Cu chloride and metallic (Fe, Cu, Sb) compounds. The corrosion resistance was improved by the Cu-enriched layer, in which chloride ions are an accelerator for cupric ion reduction during copper deposition. Furthermore, cuprous and antimonious chloride species are complex salts for cuprous ions adsorbed on the surface during copper deposition.

Mechanistic modelling of the corrosion behaviour of copper nuclear fuel waste containers

Energy Technology Data Exchange (ETDEWEB)

King, F; Kolar, M

1996-10-01

A mechanistic model has been developed to predict the long-term corrosion behaviour of copper nuclear fuel waste containers in a Canadian disposal vault. The model is based on a detailed description of the electrochemical, chemical, adsorption and mass-transport processes involved in the uniform corrosion of copper, developed from the results of an extensive experimental program. Predictions from the model are compared with the results of some of these experiments and with observations from a bronze cannon submerged in seawater saturated clay sediments. Quantitative comparisons are made between the observed and predicted corrosion potential, corrosion rate and copper concentration profiles adjacent to the corroding surface, as a way of validating the long-term model predictions. (author). 12 refs., 5 figs.

Effect of Copper on Passivity and Corrosion Behavior of Fe-xC-5Cu ...

African Journals Online (AJOL)

... copper/microstructure is discussed. Alloying Cu showed a beneficial effect on hypoeutectoid steel and harmful effect on hypereutectoid steel. The improved corrosion resistance is related to cementite morphology and by a copper dissolution/re-deposition process. Keywords: Corrosion; Copper; cementite; EIS; Passivation ...

Adsorption behavior of caffeine as a green corrosion inhibitor for copper

Energy Technology Data Exchange (ETDEWEB)

Souza, Fernando Silvio de [Grupo de Estudos de Processos Eletroquimicos e Eletroanaliticos, Departamento de Quimica, Universidade Federal de Santa Catarina, 88040-900, Florianopolis, SC (Brazil); Giacomelli, Cristiano [Departamento de Quimica, Universidade Federal de Santa Maria, Av. Roraima 1000, 97119-900, Santa Maria, RS (Brazil); Goncalves, Reinaldo Simoes [Universidade Federal do Rio Grande do Sul, Av. Bento Goncalves 9500, 91501-970, Porto Alegre, RS (Brazil); Spinelli, Almir, E-mail: almir.spinelli@ufsc.br [Grupo de Estudos de Processos Eletroquimicos e Eletroanaliticos, Departamento de Quimica, Universidade Federal de Santa Catarina, 88040-900, Florianopolis, SC (Brazil)

2012-12-01

Electrochemical and impedance experiments were carried out to evaluate the corrosion behavior of copper in aerated 0.1 mol L{sup -1} H{sub 2}SO{sub 4} solutions in the presence of three xanthine derivatives with similar chemical structures. The corrosion rate of copper was found to increase in the presence of theophylline and theobromine and decrease in the presence of caffeine. The adsorption and inhibitory effect of caffeine on copper surfaces in aerated 0.1 mol L{sup -1} H{sub 2}SO{sub 4} solutions were then investigated in detail by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), contact angle measurements, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and fluorescence experiments. The data obtained indicate that caffeine behaves as a cathodic-type inhibitor adsorbing onto the copper surface according to the Temkin isotherm, with the negative Increment G Degree-Sign {sub ads} value of - 31.1 kJ mol{sup -1} signifying a spontaneous adsorption process. The corrosion inhibition efficiency increased with caffeine concentration in the range of 1.0-10.0 mmol L{sup -1}. Furthermore, the EIS results obtained at the open-circuit potential and surface analysis (SEM, EDS and fluorescence) clearly demonstrated the adsorption of the organic compound onto the copper electrode. The contact angle measurements revealed the formation of a hydrophobic protective film. This film covers up to 72% of the total active surface, acts as a protective barrier and prevents interaction between the metal, water and oxygen molecules. - Highlights: Black-Right-Pointing-Pointer We have investigated the adsorption and corrosion inhibition of caffeine on copper surfaces. Black-Right-Pointing-Pointer Caffeine behaves as a cathodic-type inhibitor. Black-Right-Pointing-Pointer Caffeine adsorbs onto copper surface according to Temkin isotherm. Black-Right-Pointing-Pointer There exists the formation of a hydrophobic film that acts as a

COPPER PITTING CORROSION: A CASE STUDY

Science.gov (United States)

Localized or pitting corrosion of copper pipes used in household drinking-water plumbing is a problem for many water utilities and their customers. Extreme attack can lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. Water quality has b...

Phosphate ions as inhibiting agents for copper corrosion in chlorinated tap water

International Nuclear Information System (INIS)

Yohai, L.; Schreiner, W.H.; Vázquez, M.; Valcarce, M.B.

2013-01-01

PO 4 3− ions as corrosion inhibitor were investigated on copper in tap water in the presence of NaClO. The inhibitor was evaluated by electrochemical techniques and weight loss tests. Raman spectroscopy and X-ray photoelectron spectroscopy were used to study the passive layer. In inhibited tap water, the passive layer is thick and compact if NaClO is present. Weight-loss tests showed the inhibition of uniform dissolution and no pitting attack. When adding NaClO, Cu 3 (PO 4 ) 2 is incorporated to the passive film. Thus, phosphate ions are effective as inhibitors for copper in tap water, even when using high dosages of biocides. - Highlights: ► Changes in the copper corrosion after adding phosphate to tap water were analyzed. ► When NaClO and phosphates are present, Cu 3 (PO 4 ) 2 participates of the surface film. ► In the absence of biocide the surface film contains a mixture of Cu 2 O, CuO and Cu(OH) 2 . ► PO 4 3− is an effective inhibitor for Cu in tap water containing high NaClO dosages

Modeling the effects of evolving redox conditions on the corrosion of copper containers

International Nuclear Information System (INIS)

Kng, F.; LeNeveu, D.M.; Jobe, D.J.

1994-01-01

The corrosive environment around the containers in a Canadian nuclear fuel waste disposal vault will change over time from open-quotes warm and oxidizingclose quotes to open-quotes cool and anoxic.close quotes As the conditions change, so too will the corrosion behaviour of the containers. For copper containers, uniform corrosion and, possibly, pitting will occur during the initial aggressive phase, to be replaced by slow uniform corrosion during the long-term anoxic period. The corrosion behaviour of copper has been studied over a range of conditions representing all phases in the evolution of the vault environment. The results of these studies are summarized and used to illustrate how a model can be developed to predict the corrosion behaviour and container lifetimes over long periods of time. Lifetimes in excess of 10 6 a are predicted for 25-mm-thick copper containers under Canadian disposal conditions

A SIMPLE APPROACH TO ASSESSING COPPER PITTING CORROSION TENDENCIES AND DEVELOPING CONTROL STRATEGIES

Science.gov (United States)

Localized corrosion of copper premise plumbing in drinking water distribution systems can lead to pinhole leaks, which are a growing problem for many homeowners. Despite the fact that water quality is an important factor associated with localized copper corrosion, definitive appr...

XPS investigation of copper corrosion in hydro-carbonate electrolytes

Energy Technology Data Exchange (ETDEWEB)

Sieber, I.; Hildebrand, H.; Schmuki, P. [University Erlangen-Nuremberg, Martensstr.7, D-91058 Erlangen (Germany); Kaluzhina, S.A. [Voronezh State University, University Sq.1, 394006 Voronezh (Russian Federation)

2004-07-01

Problems of corrosion and effective methods of metal protection are still actual in the present days. Special interest is in copper material, which as basic component of heat exchanger constructions can corrode in contact with carbonate water. The intensity of the corrosion destruction depends on the carbon water concentration and thermal conditions in the system. The present paper provides new insights into the role of the HCO{sub 3}{sup -} - ions in the corrosion process of copper. Copper samples after anodic oxidation in 0.02 and 0.1 M NaHCO{sub 3} have been studied using XPS and SEM. The presence of carbonate compounds in the passive film in 0.1 M NaHCO{sub 3} was established by XPS analysis all over the surface. These compounds are responsible for the protective character of the passive film towards local destruction. In the 0.02 M NaHCO{sub 3} electrolyte carbonate compounds were not found at places of pit formation after multi-cycling of the sample. (authors)

Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

Energy Technology Data Exchange (ETDEWEB)

Sim, Jee Hyung; Kim, Yong Soo; Cho, Il Je [Dept. of Nuclear Engineering, Hanyang University, Seoul (Korea, Republic of)

2017-06-15

The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

Corrosion study on high power feeding of telecomunication copper cable in 5 wt.% CaSO4.2H2O solution

Science.gov (United States)

Shamsudin, Shaiful Rizam; Hashim, Nabihah; Ibrahim, Mohd Saiful Bahri; Rahman, Muhammad Sayuzi Abdul; Idrus, Muhammad Amin; Hassan, Mohd Rezadzudin; Abdullah, Wan Razli Wan

2016-07-01

The studies were carried out to find out the best powering scheme over the copper telephone line. It was expected that the application of the higher power feeding could increase the data transfer and capable of providing the customer's satisfaction. To realize the application of higher remote power feeding, the potential of corrosion problem on Cu cables was studied. The natural corrosion behaviour of copper cable in the 0.5% CaSO4.2H2O solution was studied in term of open circuit potential for 30 days. The corrosion behaviour of higher power feeding was studied by the immersion and the planned interval test to determine the corrosion rate as well as the effect of voltage magnitudes and the current scheme i.e. positive direct (DC+) and alternating current (AC) at about 0.40 ± 0.01 mA/ cm2 current density. In the immersion test, both DC+ and AC scheme showed the increasing of feeding voltage magnitude has increased the corrosion rate of Cu samples starting from 60 to 100 volts. It was then reduced at about 100 - 120 volts which may due to the passive and transpassive mechanism. The corrosion rate was slowly reduced further from 120 to 200 volts. Visually, the positively charged of Cu cable was seems susceptible to severe corrosion, while AC scheme exhibited a slight corrosion reaction on the surface. However, the planned interval test and XRD results showed the corrosion activity of the copper cable in the studied solution was a relatively slow process and considered not to be corroded as a partially protective scale of copper oxide formed on the surface.

Thermogalvanic corrosion and galvanic effects of copper and AISI 316L stainless steel pairs in heavy LiBr brines under hydrodynamic conditions

International Nuclear Information System (INIS)

Sánchez-Tovar, R.; Montañés, M.T.; García-Antón, J.

2012-01-01

Highlights: ► Thermogalvanic corrosion results in an increase of the current densities. ► Thermogalvanic effect increases as temperature difference between tubes is higher. ► Potentials fit linearly with increase in temperature. ► ZRA shows hot cathodes for AISI 316L while cold ones for copper and galvanic pairs. ► Weight loss tests show a combined effect between thermogalvanic and galvanic effects. - Abstract: Thermogalvanic corrosion of the copper/copper and AISI 316L/AISI 316L stainless steel pairs was studied in heavy lithium bromide brines under hydrodynamic conditions. The galvanic coupling effect between copper and stainless steel was also analysed. The cold electrode (25 °C) was the stainless steel for the galvanic pair, whereas copper temperature varied (25, 50 and 75 °C). A hydrodynamic circuit was designed to study thermogalvanic corrosion by means of the zero resistance ammeter technique. Hot cathodes take place in stainless steel pairs while cold cathodes are present in copper/copper and stainless steel/copper pairs; this agrees with the thermal temperature coefficient of the potential sign. Thermogalvanic corrosion increases corrosion rates, especially working with copper. Weight loss measurements show that there is a combined effect due to the thermogalvanic and the galvanic effects.

Effect of Sulfide Concentration on Copper Corrosion in Anoxic Chloride-Containing Solutions

Science.gov (United States)

Kong, Decheng; Dong, Chaofang; Xu, Aoni; Man, Cheng; He, Chang; Li, Xiaogang

2017-04-01

The structure and property of passive film on copper are strongly dependent on the sulfide concentration; based on this, a series of electrochemical methods were applied to investigate the effect of sulfide concentration on copper corrosion in anaerobic chloride-containing solutions. The cyclic voltammetry and x-ray photoelectron spectroscopy analysis demonstrated that the corrosion products formed on copper in anaerobic sulfide solutions comprise Cu2S and CuS. And the corrosion resistance of copper decreased with increasing sulfide concentration and faster sulfide addition, owing to the various structures of the passive films observed by the atomic force microscope and scanning electron microscope. A p-type semiconductor character was obtained under all experimental conditions, and the defect concentration, which had a magnitude of 1022-1023 cm-3, increased with increasing sulfide concentration, resulting in a higher rate of both film growth and dissolution.

Corrosion of copper in distilled water without molecular oxygen and the detection of produced hydrogen

International Nuclear Information System (INIS)

Hultquist, G.; Graham, M.J.; Kodra, O.; Moisa, S.; Liu, R.; Bexell, U.; Smialek, J.L.

2013-01-01

This paper reports on hydrogen pressures measured during the longterm immersion (∼19 000 hours) of copper in oxygen-free distilled water. Hydrogen gas evolution is from copper corrosion and similar pressures (in the mbar range) are measured for copper contained in either a 316 stainless steel or titanium system. Copper corrosion products have been examined ex-situ by SEM and characterized by Xray photoelectron spectroscopy (XPS) and secondary ion mass spectrometry (SIMS). XPS strongly indicates a corrosion product containing both hydroxide and oxide. SIMS shows that oxygen is mainly present in the outer 0.3 μm surface region and that hydrogen penetrates to depths in the substrate well below the corrosion product

Corrosion and passivation of copper in artificial sea water

International Nuclear Information System (INIS)

Chon, Jung Kyoon; Kim, Youn Kyoo

2007-01-01

Based on the cyclic voltammograms, potentiodynamic polarizations, transient and steady state Tafel plots and electrochemical impedance spectroscopy, we proposed the copper redox mechanism of the corrosion and passivation in artificial sea water. The copper redox mechanism showed the dependence of the concentration of oxygen in artificial sea water and electrode potentials

CHARACTERIZATION OF LOCALIZED CORROSION OF COPPER PIPES USED IN DRINKING WATER

Science.gov (United States)

Localized corrosion of copper, or "copper pitting" in water distribution tubing is a large problem at many utilities. Pitting can lead to pinhole leaks less than a year. Tubing affected by copper pitting will often fail in ultiple locations, resulting in a frustrating situation ...

Galvanic and stress corrosion of copper canisters in repository environment. A short review

International Nuclear Information System (INIS)

Hermansson, H.P.; Koenig, M.

2001-02-01

The Swedish Nuclear Power Inspectorate, SKI, has studied different aspects of canister and copper corrosion as part of the general improvement of the knowledge base within the area. General and local corrosion has earlier been treated by experiments as well as by thermodynamic calculations. For completeness also galvanic and stress corrosion should be treated. The present work is a short review, intended to indicate areas needing further focus. The work consists of two parts, the first of which contains a judgement of statements concerning risk of galvanic corrosion of copper in the repository. The second part concerns threshold values for the stress intensity factor of stress corrosion in copper. A suggestion is given on how such values possibly could be measured for copper at repository conditions. In early investigations by SKB, galvanic corrosion is not mentioned or at least not treated. In later works it is treated but often in a theoretical way without indications of any further treatment or investigation. Several pieces of work indicate that further investigations are required to ensure that different types of corrosion, like galvanic, cannot occur in the repository environment. There are for example effects of grain size, grain boundary conditions, impurities and other factors that could influence the appearance of galvanic corrosion that are not treated. Those factors have to be considered to be completely sure that galvanic corrosion and related effects does not occur for the actual canister in the specific environment of the repository. The circumstances are so specific, that a rather general discussion indicating that galvanic corrosion is not probable just is not enough. Experiments should also be performed for verification. It is concluded that the following specific areas, amongst others, could benefit from further consideration. Galvanic corrosion of unbreached copper by inhomogeneities in the environment and in the copper metal should be addressed

Galvanic and stress corrosion of copper canisters in repository environment. A short review

Energy Technology Data Exchange (ETDEWEB)

Hermansson, H.P.; Koenig, M. [Studsvik Nuclear AB, Nykoeping (Sweden)

2001-02-01

The Swedish Nuclear Power Inspectorate, SKI, has studied different aspects of canister and copper corrosion as part of the general improvement of the knowledge base within the area. General and local corrosion has earlier been treated by experiments as well as by thermodynamic calculations. For completeness also galvanic and stress corrosion should be treated. The present work is a short review, intended to indicate areas needing further focus. The work consists of two parts, the first of which contains a judgement of statements concerning risk of galvanic corrosion of copper in the repository. The second part concerns threshold values for the stress intensity factor of stress corrosion in copper. A suggestion is given on how such values possibly could be measured for copper at repository conditions. In early investigations by SKB, galvanic corrosion is not mentioned or at least not treated. In later works it is treated but often in a theoretical way without indications of any further treatment or investigation. Several pieces of work indicate that further investigations are required to ensure that different types of corrosion, like galvanic, cannot occur in the repository environment. There are for example effects of grain size, grain boundary conditions, impurities and other factors that could influence the appearance of galvanic corrosion that are not treated. Those factors have to be considered to be completely sure that galvanic corrosion and related effects does not occur for the actual canister in the specific environment of the repository. The circumstances are so specific, that a rather general discussion indicating that galvanic corrosion is not probable just is not enough. Experiments should also be performed for verification. It is concluded that the following specific areas, amongst others, could benefit from further consideration. Galvanic corrosion of unbreached copper by inhomogeneities in the environment and in the copper metal should be addressed

Progress in the understanding of the long-term corrosion behaviour of copper canisters

Science.gov (United States)

King, Fraser; Lilja, Christina; Vähänen, Marjut

2013-07-01

Copper has been proposed as a canister material for the disposal of spent nuclear fuel in a deep geologic repository in a number of countries worldwide. Since it was first proposed for this purpose in 1978, a significant number of studies have been performed to assess the corrosion performance of copper under repository conditions. These studies are critically reviewed and the suitability of copper as a canister material for nuclear waste is re-assessed. Over the past 30-35 years there has been considerable progress in our understanding of the expected corrosion behaviour of copper canisters. Crucial to this progress has been the improvement in the understanding of the nature of the repository environment and how it will evolve over time. With this improved understanding, it has been possible to predict the evolution of the corrosion behaviour from the initial period of warm, aerobic conditions in the repository to the long-term phase of cool, anoxic conditions dominated by the presence of sulphide. An historical review of the treatment of the corrosion behaviour of copper canisters is presented, from the initial corrosion assessment in 1978, through a major review of the corrosion behaviour in 2001, through to the current level of understanding based on the results of on-going studies. Compared with the initial corrosion assessment, there has been considerable progress in the treatment of localised corrosion, stress corrosion cracking, and microbiologically influenced corrosion of the canisters. Progress in the mechanistic modelling of the evolution of the corrosion behaviour of the canister is also reviewed, as is the continuing debate about the thermodynamic stability of copper in pure water. The overall conclusion of this critical review is that copper is a suitable material for the disposal of spent nuclear fuel and offers the prospect of containment of the waste for an extended period of time. The corrosion behaviour is influenced by the presence of the

Effect of menthol coated craft paper on corrosion of copper in HCl ...

Indian Academy of Sciences (India)

Administrator

The effect of menthol on copper corrosion was studied by gravimetric and ... lable for temporary protection of metals and alloys from corrosion, the use of volatile .... The corrosion kinetic parameters were obtained from the anodic and cathodic.

The effect of boron implantation on the corrosion behaviour, microhardness and contact resistance of copper and silver surfaces

International Nuclear Information System (INIS)

Henriksen, O.; Johnson, E.; Johansen, A.; Sarholt-Kristensen, L.

1986-01-01

In order to investigate the influence of boron implantation on the corrosion resistance of electrical contacts, a number of pure copper, pure silver and copper edge connector samples have been implanted with boron (40 keV) to fluences of 5.10 20 m -2 and 2.10 21 m -2 . Atmospheric corrosion tests of the implanted species were conducted using the following exposures: H 2 S (12.5 ppm, 4 days), SO 2 (25 ppm, 21 days), saltfog (5% NaCl, 1 day), moist air (93% RH, 56 days), and hot/dry air (70 C, 56 days). The boron implantations lead to a significant reduction in the sulphidation rate of copper and silver. The corrosive film formed during exposure in H 2 S and SO 2 atmospheres is confined to pitted regions on the implanted areas, while a thick and relatively uniform film formation is observed on the unimplanted samples. The corrosion resistance of copper and silver in saltfog atmosphere is somewhat improved by boron implantation, whilst the results from exposures to moist air or hot/dry air are inconclusive. The improved corrosion behaviour is accompanied by an increase in the contact resistance and in the microhardness of the implanted samples. (orig.)

Phosphate ions as inhibiting agents for copper corrosion in chlorinated tap water

Energy Technology Data Exchange (ETDEWEB)

Yohai, L. [División Electroquímica y Corrosión, INTEMA, CONICET, UNMdP, Juan B. Justo 4302, B7608FDQ Mar del Plata (Argentina); Schreiner, W.H. [Laboratório de Superfícies e Interfases, Departamento de Física, Universidade Federal do Paraná, 81531-990 Curitiba, PR (Brazil); Vázquez, M., E-mail: mvazquez@fi.mdp.edu.ar [División Electroquímica y Corrosión, INTEMA, CONICET, UNMdP, Juan B. Justo 4302, B7608FDQ Mar del Plata (Argentina); Valcarce, M.B. [División Electroquímica y Corrosión, INTEMA, CONICET, UNMdP, Juan B. Justo 4302, B7608FDQ Mar del Plata (Argentina)

2013-05-15

PO{sub 4}{sup 3−} ions as corrosion inhibitor were investigated on copper in tap water in the presence of NaClO. The inhibitor was evaluated by electrochemical techniques and weight loss tests. Raman spectroscopy and X-ray photoelectron spectroscopy were used to study the passive layer. In inhibited tap water, the passive layer is thick and compact if NaClO is present. Weight-loss tests showed the inhibition of uniform dissolution and no pitting attack. When adding NaClO, Cu{sub 3}(PO{sub 4}){sub 2} is incorporated to the passive film. Thus, phosphate ions are effective as inhibitors for copper in tap water, even when using high dosages of biocides. - Highlights: ► Changes in the copper corrosion after adding phosphate to tap water were analyzed. ► When NaClO and phosphates are present, Cu{sub 3}(PO{sub 4}){sub 2} participates of the surface film. ► In the absence of biocide the surface film contains a mixture of Cu{sub 2}O, CuO and Cu(OH){sub 2}. ► PO{sub 4}{sup 3−} is an effective inhibitor for Cu in tap water containing high NaClO dosages.

IMPACT OF WATER CHEMISTRY ON LOCALIZED CORROSION OF COPPER PITTING

Science.gov (United States)

This project will help identify what waters are problematic in causing the corrosion of copper pipes and improve understanding of how water distribution leads to corrosion. This project will also focus on the prevention of pinhole leaks and how to reverse them once they occur. ...

Corrosion of high purity copper as engineering barrier in deep geological repositories

International Nuclear Information System (INIS)

Ochoa, Maité; Rodríguez Martín, A.; Farina Silvia, B.

2013-01-01

Pure copper with oxygen content below 5 ppm (to minimize segregation at grain boundaries) and doped with phosphorus (to increase creep resistance) is the chosen material for the corrosion-resistant barrier of the High Level Radioactive 2 Wastecontainers in the Swedish and Finnish repository models. These models include the construction of the repository below the water table, which is a reducing environment in which copper has excellent resistance to general and localized corrosion in aqueous electrolytes. The aim of this work is contribute to determine the durability of the material, given that deep geological repositories of HLW are designed to ensure the protection of the environment for periods of hundreds of thousands years. As a first step in a more general analysis the effects of chloride, one of the main aggressive species of corrosion, are evaluated. To this purpose corrosion potential was determined and anodic polarization curves were performed in deaerated solutions varying the chloride concentration between 0.01 and 1M and the temperature between 30 and 90°C. Several electrochemical techniques were used: the evolution of corrosion potential was measured, anodic polarization curves were obtained and electrochemical impedance tests were performed. The analysis was complemented with microscopic observations of the type of corrosive attack, as well as determinations of the eventual corrosion products formed using Energy-Dispersive X-ray Analysis (EDS). Results show that the corrosion potential decreases with the increase of temperature and with the increase of chloride concentration. A correlation of the corrosion potential as a function of temperature and chloride concentration was obtained, with the purpose of making predictions in variable conditions.The current density increases both with temperature and with chloride concentration. A pitting potential is observed in certain conditions. (author)

Ant-nest corrosion of copper tubing in air-conditioning units

Directory of Open Access Journals (Sweden)

Bastidas, D. M.

2006-10-01

Full Text Available Ant-nest corrosion is a specific type of premature failure (2-3 months of copper tubes used in air-conditioning units causing the loss of refrigerant liquid and the consequent environment pollution. It is known that attack requires the simultaneous presence of moisture, oxygen and a corrodent, usually an organic acid, such as formic, acetic, propionic or butyric acid or other volatile organic substances like methanol, ethanol, formaldehyde or acetoaldehyde. Approximately 10% of all premature failures of copper tubes used in the heating, ventilation and air-conditioning (HVAC industry are the result of ant-nest corrosion. This type of corrosion usually occurs in thin-wall copper pipes, especially when copper is de-sulphurised, and is known by several names: formicary corrosion, unusual corrosion, branched pits, pinhole corrosion, etc.

Corrosión por “nido de hormigas” es un tipo específico de fallo prematuro (2-3 meses que tiene lugar en tubos de cobre utilizados en sistemas de aire acondicionado originando la pérdida de líquido refrigerante y la consecuente contaminación ambiental. Es conocido que este tipo de ataque requiere la presencia simultánea de humedad, oxígeno y un medio agresivo, habitualmente un ácido orgánico, como fórmico, acético  propiónico o butírico u otras sustancias orgánicas volátiles tales como metanol, etanol, formaldehido o acetoaldehido. Aproximadamente el 10% de los fallos prematuros en tubos de cobre utilizados en calefacción, ventilación y en la industria de aire acondicionado son el resultado de corrosión por nido de hormigas. Frecuentemente, este tipo de corrosión tiene lugar en tubos de cobre de pared delgada, especialmente cuando el cobre es del tipo desulfurizado, y se conoce con varios nombres: corrosión por ácido fórmico, corrosión no habitual, picaduras ramificadas, corrosión con forma de alfiler, etc.

A Review of Evidence for Corrosion of Copper by water

Energy Technology Data Exchange (ETDEWEB)

Apted, Michael J. (Monitor Scientific LLC (United Kingdom)); Bennett, David G. (TerraSalus Limited (United Kingdom)); Saario, Timo (VTT Materials and Building (Finland))

2009-09-15

The planned spent nuclear fuel repository in Sweden relies on a copper cast iron canister as the primary engineered barrier. The corrosion behaviour of copper in the expected environment needs to be thoroughly understood as a basis for the post-closure safety analysis. It has been shown that corrosion may indeed be the primary canister degradation process during the utilised assessment period of 1 million years (this period is the longest time for which risk calculations will be needed according guidelines issued by the Swedish Radiation Safety Authority). Previous analysis work has been based on that copper is corroded during the initial oxic environment as well as by sulphide in groundwater once reducing conditions have been restored. The quantitative analyses of these processes consider upper-bound amounts of atmospheric oxidation as well as representative sulphide concentrations coupled with the transport limitation of the bentonite buffer and of the surrounding bedrock. A group of researchers at the Royal Institute of Technology (KTH), Stockholm, Sweden suggest, based on published experimental results, that disposed canisters will also be corroded by water itself under hydrogen evolution. The purpose of the project is to evaluate the findings of the KTH research group based on an assessment of their experimental methods and chemical analysis work, thermodynamic models, and a discussion of reaction mechanisms as well as comparison with the analogue behaviour of native copper. As a background, the authors also provide a brief overview of other corrosion processes and safety assessment significance. The authors conclude that the KTH researchers have not convincingly demonstrated that copper will indeed be corroded by pure water and that it is in any case very unlikely that this process will be dominant under the reducing chemical conditions that are expected in the repository environment. How-ever, the authors do not completely rule out that copper may corrode

Corrosion resistance of a copper canister for spent nuclear fuel

International Nuclear Information System (INIS)

1983-04-01

The report presents an evaluation of copper as canister material for spent nuclear fuel. The evaluation is made from the viewpoint of corrosion and applies to a concept of 1977. Supplementary corrosion studies have been performed. The report includes 9 appendices which deal with experimental data. (G.B.)

γ-radiation induced corrosion of copper in bentonite-water systems under anaerobic conditions

Science.gov (United States)

Karin Norrfors, K.; Björkbacka, Åsa; Kessler, Amanda; Wold, Susanna; Jonsson, Mats

2018-03-01

In this work we have experimentally studied the impact of bentonite clay on the process of radiation-induced copper corrosion in anoxic water. The motivation for this is to further develop our understanding of radiation-driven processes occurring in deep geological repositories for spent nuclear fuel where copper canisters containing the spent nuclear fuel will be embedded in compacted bentonite. Experiments on radiation-induced corrosion in the presence and absence of bentonite were performed along with experiments elucidating the impact irradiation on the Cu2+ adsorption capacity of bentonite. The experiments presented in this work show that the presence of bentonite clay has no or very little effect on the magnitude of radiation-induced corrosion of copper in anoxic aqueous systems. The absence of a protective effect similar to that observed for radiation-induced dissolution of UO2 is attributed to differences in the corrosion mechanism. This provides further support for the previously proposed mechanism where the hydroxyl radical is the key radiolytic oxidant responsible for the corrosion of copper. The radiation effect on the bentonite sorption capacity of Cu2+ (reduced capacity) is in line with what has previously been reported for other cations. The reduced cation sorption capacity is partly attributed to a loss of Al-OH sites upon irradiation.

Corrosive microenvironments at lead solder surfaces arising from galvanic corrosion with copper pipe.

Science.gov (United States)

Nguyen, Caroline K; Stone, Kendall R; Dudi, Abhijeet; Edwards, Marc A

2010-09-15

As stagnant water contacts copper pipe and lead solder (simulated soldered joints), a corrosion cell is formed between the metals in solder (Pb, Sn) and the copper. If the resulting galvanic current exceeds about 2 μA/cm(2), a highly corrosive microenvironment can form at the solder surface, with pH chloride concentrations at least 11 times higher than bulk water levels. Waters with relatively high chloride tend to sustain high galvanic currents, preventing passivation of the solder surface, and contributing to lead contamination of potable water supplies. The total mass of lead corroded was consistent with predictions based on the galvanic current, and lead leaching to water was correlated with galvanic current. If the concentration of sulfate in the water increased relative to chloride, galvanic currents and associated lead contamination could be greatly reduced, and solder surfaces were readily passivated.

The Application of Electrochemical and Surface Analysis Approaches to Studying Copper Corrosion in Water: Fundamentals, Limitations, and Examples

Science.gov (United States)

Corrosion control is a concern for many drinking water utilities. The Lead and Copper Rule established a regulatory need to maintain a corrosion control program. Other corrosion-related issues such as “red” water resulting from excessive iron corrosion and copper pinhole leaks ...

Catalysis of copper corrosion products on chlorine decay and HAA formation in simulated distribution systems.

Science.gov (United States)

Zhang, Hong; Andrews, Susan A

2012-05-15

This study investigated the effect of copper corrosion products, including Cu(II), Cu(2)O, CuO and Cu(2)(OH)(2)CO(3), on chlorine degradation, HAA formation, and HAA speciation under controlled experimental conditions. Chlorine decay and HAA formation were significantly enhanced in the presence of copper with the extent of copper catalysis being affected by the solution pH and the concentration of copper corrosion products. Accelerated chlorine decay and increased HAA formation were observed at pH 8.6 in the presence of 1.0 mg/L Cu(II) compared with that observed at pH 6.6 and pH 7.6. Further investigation of chlorine decay in the presence of both Suwannee River NOM and Cu(II) indicated that an increased reactivity of NOM with dissolved and/or solid surface-associated Cu(II), rather than chlorine auto-decomposition, was a primary reason for the observed rapid chlorine decay. Copper corrosion solids [Cu(2)O, CuO, Cu(2)(OH)(2)CO(3)] exhibited catalytic effects on both chlorine decay and HAA formation. Contrary to the results observed when in the absence of copper corrosion products, DCAA formation was consistently predominant over other HAA species in the presence of copper corrosion products, especially at neutral and high pH. This study improves the understanding for water utilities and households regarding chlorine residuals and HAA concentrations in distribution systems, in particular once the water reaches domestic plumbing where copper is widely used. Copyright © 2012 Elsevier Ltd. All rights reserved.

Post-test examination of a copper electrode from deposition hole 5 in the Prototype Repository

International Nuclear Information System (INIS)

Rosborg, Bo

2013-04-01

Three copper electrodes have been exposed for eight years in the outer section of the Prototype Repository at Aespoe. The electrodes were installed in the upper bentonite block of deposition hole 5 in May 2003. Most of the time the temperature of the electrodes has been somewhat below 35 deg C. The electrodes were retrieved for post-test examination in September 2011. This report presents results from electrochemical measurements and the post-test examination of one of the electrodes. The corrosion potential of the examined copper electrode was -40 mV SHE (2011-02-04) when part of the concrete plug to the outer section of the repository had been removed and made measurements possible. When the back-fill in the deposition tunnel had been removed it was 25 mV SHE (2011-09-12). Finally, before letting loose the copper electrode from the retrieved bentonite block, the corrosion potential was found to be 165 mV SHE (2011-11-15) being a sign of air ingress to the electrode/ bentonite interface. It was immediately obvious from the appearance of the copper electrode, when part of the surrounding bentonite had been removed, that both Cu(I) and Cu(II) corrosion products existed on the electrode surface. X-ray diffraction measurements also verified the presence of cuprite, Cu 2 O, and malachite, Cu 2 (OH) 2 CO 3 , on the electrode; however, paratacamite, Cu 2 (OH) 3 Cl, was not found. The performed Fourier transform infrared and Raman spectroscopy confirmed these observations. The corrosion product film, of which cuprite is the main part, was quite uneven and porous. No unmistakable signs of pitting have been found. The appearance of the copper electrode reminded of the coupons from the retrieved LOT test parcels, but was different from the appearance of the surface on the full-size canisters. For the latter blue-green Cu(II) corrosion products have not or only rarely been observed from visual examination immediately after removing the surrounding bentonite. Differences that

Post-test examination of a copper electrode from deposition hole 5 in the Prototype Repository

Energy Technology Data Exchange (ETDEWEB)

Rosborg, Bo [Rosborg Consulting, Nykoeping (Sweden)

2013-04-15

Three copper electrodes have been exposed for eight years in the outer section of the Prototype Repository at Aespoe. The electrodes were installed in the upper bentonite block of deposition hole 5 in May 2003. Most of the time the temperature of the electrodes has been somewhat below 35 deg C. The electrodes were retrieved for post-test examination in September 2011. This report presents results from electrochemical measurements and the post-test examination of one of the electrodes. The corrosion potential of the examined copper electrode was -40 mV SHE (2011-02-04) when part of the concrete plug to the outer section of the repository had been removed and made measurements possible. When the back-fill in the deposition tunnel had been removed it was 25 mV SHE (2011-09-12). Finally, before letting loose the copper electrode from the retrieved bentonite block, the corrosion potential was found to be 165 mV SHE (2011-11-15) being a sign of air ingress to the electrode/ bentonite interface. It was immediately obvious from the appearance of the copper electrode, when part of the surrounding bentonite had been removed, that both Cu(I) and Cu(II) corrosion products existed on the electrode surface. X-ray diffraction measurements also verified the presence of cuprite, Cu{sub 2}O, and malachite, Cu{sub 2}(OH){sub 2}CO{sub 3}, on the electrode; however, paratacamite, Cu{sub 2}(OH){sub 3}Cl, was not found. The performed Fourier transform infrared and Raman spectroscopy confirmed these observations. The corrosion product film, of which cuprite is the main part, was quite uneven and porous. No unmistakable signs of pitting have been found. The appearance of the copper electrode reminded of the coupons from the retrieved LOT test parcels, but was different from the appearance of the surface on the full-size canisters. For the latter blue-green Cu(II) corrosion products have not or only rarely been observed from visual examination immediately after removing the surrounding

Corrosion of copper in oxygen-deficient groundwater with and without deep bedrock micro-organisms: Characterisation of microbial communities and surface processes

Energy Technology Data Exchange (ETDEWEB)

Huttunen-Saarivirta, E., E-mail: elina.huttunen-saarivirta@vtt.fi [VTT Technical Research Centre of Finland, Materials Performance, Kemistintie 3, FI-02044 VTT (Finland); Rajala, P. [VTT Technical Research Centre of Finland, Materials Performance, Kemistintie 3, FI-02044 VTT (Finland); Bomberg, M. [VTT Technical Research Centre of Finland, Geobiotechnology, Tietotie 2, FI-02044 VTT (Finland); Carpén, L. [VTT Technical Research Centre of Finland, Materials Performance, Kemistintie 3, FI-02044 VTT (Finland)

2017-02-28

Highlights: • Copper was exposed to groundwater with and without deep bedrock micro-organisms. • Biofilm composition was determined and correlated with the behaviour of copper. • Under biotic conditions, the film of Cu{sub 2}S formed on copper surfaces. • Bacterial pool was in a key role for the morphology and properties of Cu{sub 2}S film. • Under abiotic conditions, Cu{sub 2}O systematically developed on copper surfaces. - Abstract: Copper specimens were exposed to oxygen-deficient artificial groundwater in the presence and absence of micro-organisms enriched from the deep bedrock of the planned nuclear waste repository site at Olkiluoto island on the western coast of Finland. During the exposure periods of 4 and 10 months, the copper specimens were subjected to electrochemical measurements. The biofilm developed on the specimens and the water used in the exposures were subjected to microbiological analyses. Changes in the water chemistry were also determined and surfaces of the copper specimens were characterized with respect to the morphology and composition of the formed corrosion products. The results showed that under biotic conditions, redox of the water and open circuit potential (OCP) of the copper specimens were generally negative and resulted in the build-up of a copper sulphide, Cu{sub 2}S, layer due to the activity of sulphate-reducing bacteria (SRB) that were included in the system. In the 4-month test, the electrochemical behaviour of the specimens changed during the exposure and alphaproteobactria Rhizobiales were the dominant bacterial group in the biofilm where the highest corrosion rate was observed. In the 10-month test, however, deltaproteobacteria SRB flourished and the initial electrochemical behaviour and the low corrosion rate of the copper were retained until the end of the test period. Under abiotic conditions, the positive water redox potential and specimen OCP correlated with the formation of copper oxide, Cu{sub 2}O

Corrosion of copper in oxygen-deficient groundwater with and without deep bedrock micro-organisms: Characterisation of microbial communities and surface processes

International Nuclear Information System (INIS)

Huttunen-Saarivirta, E.; Rajala, P.; Bomberg, M.; Carpén, L.

2017-01-01

Highlights: • Copper was exposed to groundwater with and without deep bedrock micro-organisms. • Biofilm composition was determined and correlated with the behaviour of copper. • Under biotic conditions, the film of Cu_2S formed on copper surfaces. • Bacterial pool was in a key role for the morphology and properties of Cu_2S film. • Under abiotic conditions, Cu_2O systematically developed on copper surfaces. - Abstract: Copper specimens were exposed to oxygen-deficient artificial groundwater in the presence and absence of micro-organisms enriched from the deep bedrock of the planned nuclear waste repository site at Olkiluoto island on the western coast of Finland. During the exposure periods of 4 and 10 months, the copper specimens were subjected to electrochemical measurements. The biofilm developed on the specimens and the water used in the exposures were subjected to microbiological analyses. Changes in the water chemistry were also determined and surfaces of the copper specimens were characterized with respect to the morphology and composition of the formed corrosion products. The results showed that under biotic conditions, redox of the water and open circuit potential (OCP) of the copper specimens were generally negative and resulted in the build-up of a copper sulphide, Cu_2S, layer due to the activity of sulphate-reducing bacteria (SRB) that were included in the system. In the 4-month test, the electrochemical behaviour of the specimens changed during the exposure and alphaproteobactria Rhizobiales were the dominant bacterial group in the biofilm where the highest corrosion rate was observed. In the 10-month test, however, deltaproteobacteria SRB flourished and the initial electrochemical behaviour and the low corrosion rate of the copper were retained until the end of the test period. Under abiotic conditions, the positive water redox potential and specimen OCP correlated with the formation of copper oxide, Cu_2O. Furthermore, in the absence of

THE IMPACT OF PHOSPHATE ON COPPER PITTING CORROSION

Science.gov (United States)

Pinhole leaks caused by extensive localized or pitting corrosion of copper pipes is a problem for many homeowners. Pinhole water leaks may result in water damage, mold growth, and costly repairs. A large water system in Florida has been addressing a widespread pinhole leak proble...

Corrosion of copper and authigenic sulfide mineral growth in hydrothermal bentonite experiments

Energy Technology Data Exchange (ETDEWEB)

Caporuscio, F.A., E-mail: floriec@lanl.gov [Los Alamos National Laboratory, Earth and Environmental Sciences, MS J966, Los Alamos, NM 87545 (United States); Palaich, S.E.M. [University of California, Los Angeles, CA 90095 (United States); Cheshire, M.C. [Los Alamos National Laboratory, Earth and Environmental Sciences, MS J966, Los Alamos, NM 87545 (United States); Jové Colón, C.F. [Sandia National Laboratory, Albuquerque, NM 87185 (United States)

2017-03-15

The focus of this experimental work is to characterize interaction of bentonite with possible used-fuel waste container materials. Experiments were performed up to 300 °C at 150–160 bars for five to six weeks. Bentonite was saturated with a 1900 ppm K-Ca-Na-Cl-bearing water with Cu-foils. Copper rapidly degrades into chalcocite (CuS{sub 2}) and minor covellite (CuS) in the presence of H{sub 2}S. Chalcocite growth and corrosion pit depths were measured for four different experimental runs yielding corrosion rates between 8.8 and 116 μm/yr depending on duration of experiment, brine composition, and clay type (bentonite vs. Opalinus Clay). Results of this research show that although pit-corrosion is demonstrated on Cu substrates, experiments show that the reactions that ensue, and the formation of minerals that develop, are extraordinarily slow. This supports the use of Cu in nuclide-containment systems as a possible engineered barrier system material. - Highlights: • Experiments run at 300 °C and 150 bars for up to six weeks. • Copper degrades to chalcocite (CuS2) and minor covellite (CuS) in presence of H2S. • Corrosion rates between 8.8 and 116 μm/yr. • Rate dependent on experiment duration, brine composition, and clay type. • Sulfide corrosion products may inhibit further corrosion of copper.

Synergistic Effect of L-Methionine and KI on Copper Corrosion Inhibition in HNO3 (1M

Directory of Open Access Journals (Sweden)

Amel SEDIK

2014-05-01

Full Text Available L-Methionine (L-Met efficiency as a non-toxic corrosion inhibitor for copper in 1M HNO3 has been studied by using electrochemical impedance spectroscopy (EIS and potentiodynamic polarization. Copper corrosion rate significant decrease was observed in the presence of L-Met at 10-4M. The Obtained Results from potentiodynamic polarization and impedance measurements are in good agreement. L-Methionine adsorption on copper surface follows Langmuir isotherm. L-Met free energy adsorption on copper (-30 KJ mol-1 reveals an inhibition strong physical adsorption on copper surface. In order to evaluate the L-Met effect, L-Met and iodide ion’synergistic effect was used to prevent copper corrosion in nitric acid. It was found that inhibitor efficiency (IE reached 98.27 % in 1M solution containing 10-4M L-Met and 10- 3 M KI. The synergistic effect was attributed to iodide ions adsorption on copper surface, which facilitated the L-Met adsorption and an inhibitive film formation.

Possible effects of external electrical fields on the corrosion of copper in bentonite

Energy Technology Data Exchange (ETDEWEB)

Taxen, Claes (Swerea KIMAB (Sweden))

2011-12-15

External potentials that develop across a repository may interact with the copper canister. A study was undertaken to investigate the potential corrosion effects of voltage differences in a repository. A set of experiments was performed to study the tendency of copper in bentonite to corrode under influence of an externally applied electrical field. A model study was made to estimate possible corrosion effects of an external electrical field on a full-scale canister in the KBS-3 concept. The interaction between the repository represented by a copper canister in bentonite, and an external electrical field is illustrated with an example

Corrosion of mild steel, copper and brass in crude oil / seawater mixture

Digital Repository Service at National Institute of Oceanography (India)

PrabhaDevi, S.; Sawant, S.S.; Wagh, A.B.

Mild steel, copper and brass coupons were introduced in natural seawater containing varying amount of crude oil. Mild steel showed higher rate of corrosion in seawater containing oil and lower corrosion rate in natural as well as artificial seawater...

Galvanic corrosion of copper-cast iron couples in relation to the Swedish radioactive waste canister concept

International Nuclear Information System (INIS)

Smart, N.R.; Fennell, P.A.H.; Rance, A.P.; Werme, L.O.

2004-01-01

To ensure the safe encapsulation of spent nuclear fuel rods for geological disposal, SKB are considering using the Copper-Iron Canister, which consists of an outer copper canister and an inner cast iron container. The canister will be placed into boreholes in the bedrock of a geologic repository and surrounded by bentonite clay. In the unlikely event of the outer copper canister being breached, water could enter the annulus between the inner and outer canister and at points of contact between the two metals there would be a possibility of galvanic interactions. To study this effect, copper-cast iron galvanic couples were set up in a number of different environments representing possible conditions in the SKB repository. The tests investigated two artificial pore-waters and a bentonite slurry, under aerated and deaerated conditions, at 30 deg. C and 50 deg. C. The currents passing between the coupled electrodes and the potential of the couples were monitored for several months. In addition, some bimetallic crevice specimens based on the multi-crevice assembly (MCA) design were used to simulate the situation where the copper canister will be in direct contact with the cast iron inner vessel. The effect of growing an oxide film on the surface of the cast iron prior to coupling it with copper was also investigated. The electrochemical results are presented graphically in the form of electrode potentials and galvanic corrosion currents as a function of time. The galvanic currents in aerated conditions were much higher than in deaerated conditions. For example, at 30 deg. C, galvanic corrosion rates as low as 0.02 μm/year were observed for iron in groundwater after de-aeration, but of the order of 100 μm/year for the cast iron at 50 deg. C in the presence of oxygen. The galvanic currents were generally higher at 50 deg. C than at 30 deg. C. None of the MCA specimens exhibited any signs of crevice corrosion under deaerated conditions. It will be shown that in deaerated

Standard Practice for Use of Mattsson's Solution of pH 7.2 to Evaluate the Stress- Corrosion Cracking Susceptibility of Copper-Zinc Alloys

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

1.1 This practice covers the preparation and use of Mattsson's solution of pH 7.2 as an accelerated stress-corrosion cracking test environment for brasses (copper-zinc base alloys). The variables (to the extent that these are known at present) that require control are described together with possible means for controlling and standardizing these variables. 1.2 This practice is recommended only for brasses (copper-zinc base alloys). The use of this test environment is not recommended for other copper alloys since the results may be erroneous, providing completely misleading rankings. This is particularly true of alloys containing aluminum or nickel as deliberate alloying additions. 1.3 This practice is intended primarily where the test objective is to determine the relative stress-corrosion cracking susceptibility of different brasses under the same or different stress conditions or to determine the absolute degree of stress corrosion cracking susceptibility, if any, of a particular brass or brass component ...

DEVELOPMENT OF A REPRODUCIBLE SCREENING METHOD TO DETERMINE THE MECHANISM AND EFFECT OF ORGANIC ACIDS AND OTHER CONTAMINANTS ON THE CORROSION OF ALUMINUM-FINNED COPPER-TUBE HEAT EXCHANGE COILS

Energy Technology Data Exchange (ETDEWEB)

Richard A. Corbett; Dave Severance

2005-02-01

Formicary corrosion is an insidious form of localized pitting corrosion. Notoya (1997b) wrote, ?In Japan, this type of corrosion is found in approximately 10% of cases of premature failure of copper tubes.? Attack characteristically features very small surface pits which are not visible to the un-aided eye, and random directional changes in the underlying copper metal. Attack is rapid. Failures have occurred before installation, shortly thereafter, or within several years later. Objectives of this Research Project Conduct an in depth literature search on the subject of formicary corrosion. Define the corrosion mechanism. Develop a test method that will reproduce formicary corrosion. Develop a test method for screening candidate materials that could cause formicary corrosion.

Modeling pore corrosion in normally open gold- plated copper connectors.

Energy Technology Data Exchange (ETDEWEB)

Battaile, Corbett Chandler; Moffat, Harry K.; Sun, Amy Cha-Tien; Enos, David George; Serna, Lysle M.; Sorensen, Neil Robert

2008-09-01

The goal of this study is to model the electrical response of gold plated copper electrical contacts exposed to a mixed flowing gas stream consisting of air containing 10 ppb H{sub 2}S at 30 C and a relative humidity of 70%. This environment accelerates the attack normally observed in a light industrial environment (essentially a simplified version of the Battelle Class 2 environment). Corrosion rates were quantified by measuring the corrosion site density, size distribution, and the macroscopic electrical resistance of the aged surface as a function of exposure time. A pore corrosion numerical model was used to predict both the growth of copper sulfide corrosion product which blooms through defects in the gold layer and the resulting electrical contact resistance of the aged surface. Assumptions about the distribution of defects in the noble metal plating and the mechanism for how corrosion blooms affect electrical contact resistance were needed to complete the numerical model. Comparisons are made to the experimentally observed number density of corrosion sites, the size distribution of corrosion product blooms, and the cumulative probability distribution of the electrical contact resistance. Experimentally, the bloom site density increases as a function of time, whereas the bloom size distribution remains relatively independent of time. These two effects are included in the numerical model by adding a corrosion initiation probability proportional to the surface area along with a probability for bloom-growth extinction proportional to the corrosion product bloom volume. The cumulative probability distribution of electrical resistance becomes skewed as exposure time increases. While the electrical contact resistance increases as a function of time for a fraction of the bloom population, the median value remains relatively unchanged. In order to model this behavior, the resistance calculated for large blooms has been weighted more heavily.

Eco-Friendly Inhibitors for Copper Corrosion in Nitric Acid: Experimental and Theoretical Evaluation

Science.gov (United States)

Savita; Mourya, Punita; Chaubey, Namrata; Singh, V. K.; Singh, M. M.

2016-02-01

The inhibitive performance of Vitex negundo, Adhatoda vasica, and Saraka asoka leaf extracts on corrosion of copper in 3M HNO3 solution was investigated using gravimetric, potentiodynamic polarization, and electrochemical impedance spectroscopic techniques. Potentiodynamic polarization studies indicated that these extracts act as efficient and predominantly cathodic mixed inhibitor. Thermodynamic parameters revealed that the adsorption of these inhibitors on copper surface was spontaneous, controlled by physiochemical processes and occurred according to the Langmuir adsorption isotherm. AFM examination of copper surface confirmed that the inhibitor prevented corrosion by forming protective layer on its surface. The correlation between inhibitive effect and molecular structure was ascertained by density functional theory data.

Pitting corrosion of copper in aqueous solutions containing phosphonic acid as an inhibitor. Hosuhon san wo inhibita toshite fukumu suiyoekichu ni okeru do no koshiku ni tsuite

Energy Technology Data Exchange (ETDEWEB)

Yamada, Y. (Muroran Univ., Hokkaido (Japan). Graduate School); Seri, O.; Tagashira, K. (Muroran Univ., Hokkaido (Japan)); Nagata, K. (Sumitomo Light Metal Co. Ltd., Tokyo (Japan). Technical Research Lab.)

1993-09-15

Phosphonic acid-based inhibitors that are poured into cooling water for copper-tube circulation systems for open heat-accumulators were studied on their influence on pitting corrosion of copper. Amino trimethylene phosphonic acid (ATMP) dissolved into distilled water to 50 ppm was used for the immersion corrosion test. The corrosion-proof effect of additives such as ZnSO4, benzotriazole (BTA) was tested too. 0.5 mm thick phosphate-treated copper plates with a hole of 5 mm in diameter were used as test specimens. Pitting corrosion on the copper plate occurred when ATMP, BTA and ZnSO4 coexisted. It was proved that SO4 [sup 2-] is essential since Na2SO4 in stead of ZnSO4 induced also corrosion. The pitting took place when 0.6 ppm or more of SO4 [sup 2-] was present in a BTA-added ATMP solution. It was observed that the pitting is prone to occur with increase of SO4 [sup 2-] and the number of pitting increases. The following relationship is established when pitting corrosion occurs; E[sub b] [le] E[sub corr], where the former is a potential value at which current density shows a steep increase and the latter is an average value of spontaneous electrode potential showing a plateau. 8 refs., 11 figs., 1 tab.

Assessment of corrosion failure in copper tube of refrigerator unit

International Nuclear Information System (INIS)

Mohd Harun; Hafizal Yazid; Zaiton Selamat; Mohd Shariff Sattar; Muhamamd Jalil

2007-01-01

The copper tubes of the refrigerator unit have been coated with red and white color paints. According to the date of purchase and complaint recorded, the tube leaked after operation about one year. It was observed that the tubes became black and green in color at U-bend of the tube. No corrosion occurred on the internal surface of the tube. The leaking started at outer surface of the tube. The leaking started at outer surface and propagated to the internal surface of the tubes. The leaking damage was caused by corrosive species either from atmospheric corrosion or the paint contained chloride and sulfur elements. The corrosive species of sulfur and chlorine were a main factor in pitting corrosion. (author)

Exposure testing of fasteners in preservative treated wood: Gravimetric corrosion rates and corrosion product analyses

Energy Technology Data Exchange (ETDEWEB)

Zelinka, Samuel L., E-mail: szelinka@fs.fed.u [USDA Forest Products Laboratory, One Gifford Pinchot Drive, Madison, WI 53726 (United States); Sichel, Rebecca J. [College of Engineering, University of Wisconsin, Madison, WI 53706 (United States); Stone, Donald S. [Department of Materials Science and Engineering, College of Engineering, University of Wisconsin, Madison, WI 53706 (United States)

2010-12-15

Research highlights: {yields} The composition of the corrosion products was similar for the nail head and shank. {yields} Reduced copper was not detected on any of the fasteners. {yields} Measured corrosion rates were between 1 and 35 {mu}m year{sup -1}. - Abstract: Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27 {sup o}C at 100% relative humidity for 1 year. The corrosion rate was determined gravimetrically and the corrosion products were analyzed with scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. Although the accepted mechanism of corrosion in treated wood involves the reduction of cupric ions from the wood preservative, no reduced copper was found on the corrosion surfaces. The galvanized corrosion products contained sulfates, whereas the steel corrosion products consisted of iron oxides and hydroxides. The possible implications and limitations of this research on fasteners used in building applications are discussed.

XPS response in the corrosion products analysis for copper exposed at clean air environment

International Nuclear Information System (INIS)

Mariaca, L.; Morcillo, M.; Feliu Jr, S.; Gonzalez, J.A.

1998-01-01

In this work is presented the obtained response for superficial analysis technique by X-ray photoelectron spectroscopy (XPS or ESCA), to determine the corrosion products formed during the copper exposure at environment without pollutants (clean air) at 50, 70 and 90 % of relative humidity at 35 Centigrade. One of the copper corrosion products most knew is Cu 2 O. This oxide is formed instantly to be exposed the copper at air. However in function of the exposure time and the relative humidity at it is exposed, the Cu 2 O oxide is transformed at Cu O and Cu(OH) 2 (Author)

Fabricated super-hydrophobic film with potentiostatic electrolysis method on copper for corrosion protection

International Nuclear Information System (INIS)

Wang Peng; Qiu Ri; Zhang Dun; Lin Zhifeng; Hou Baorong

2010-01-01

A novel one-step potentiostatic electrolysis method was proposed to fabricate super-hydrophobic film on copper surface. The resulted film was characterized by contact angle tests, Fourier transform infrared spectra (FT-IR), X-ray photoelectron spectroscopy (XPS), Field emission scanning electron microscopy (FE-SEM) and electrochemical measurements. It could be inferred that the super-hydrophobic property resulted from the flower-like structure of copper tetradecanoate film. In the presence of super-hydrophobic film, the anodic and cathodic polarization current densities are reduced for more than five and four orders of magnitude, respectively. The air trapped in the film is the essential contributor of the anticorrosion property of film for its insulation, the copper tetradecanoate film itself acts as a 'frame' to trap air as well as a coating with inhibition effect. The super-hydrophobic film presents excellent inhibition effect to the copper corrosion and stability in water containing Cl - .

Effect of 1,2,4-triazole on galvanic corrosion between cobalt and copper in CMP based alkaline slurry

Science.gov (United States)

Fu, Lei; Liu, Yuling; Wang, Chenwei; Han, Linan

2018-04-01

Cobalt has become a new type of barrier material with its unique advantages since the copper-interconnects in the great-large scale integrated circuits (GLSI) into 10 nm and below technical nodes, but cobalt and copper have severe galvanic corrosion during chemical–mechanical flattening. The effect of 1,2,4-triazole on Co/Cu galvanic corrosion in alkaline slurry and the control of rate selectivity of copper and cobalt were investigated in this work. The results of electrochemical experiments and polishing experiments had indicated that a certain concentration of 1,2,4-triazole could form a layer of insoluble and dense passive film on the surface of cobalt and copper, which reduced the corrosion potential difference between cobalt and copper. Meantime, the removal rate of cobalt and copper could be effectively controlled according to demand during the CMP process. When the study optimized slurry was composed of 0.5 wt% colloidal silica, 0.1 %vol. hydrogen peroxide, 0.05 wt% FA/O, 345 ppm 1,2,4-triazole, cobalt had higher corrosion potential than copper and the galvanic corrosion could be reduced effectively when the corrosion potential difference between them decreased to 1 mV and the galvanic corrosion current density reached 0.02 nA/cm2. Meanwhile, the removal rate of Co was 62.396 nm/min, the removal rate of Cu was 47.328 nm/min, so that the removal rate ratio of cobalt and copper was 1.32 : 1, which was a good amendment to the dishing pits. The contact potential corrosion of Co/Cu was very weak, which could be better for meeting the requirements of the barrier CMP. Project supported by the Major National Science and Technology Special Projects (No. 2016ZX02301003-004-007), the Natural Science Foundation of Hebei Province, China (No. F2015202267), and the Outstanding Young Science and Technology Innovation Fund of Hebei University of Technology (No. 2015007).

Corrosion of aluminium in copper-aluminium couples under a marine environment: Influence of polyaniline deposited onto copper

International Nuclear Information System (INIS)

Vera, Rosa; Verdugo, Patricia; Orellana, Marco; Munoz, Eduardo

2010-01-01

Research highlights: → The presence of Polyaniline in the Al-Cu system produces a decrease in the oxygen reduction reaction. → In the marine enviroment, aluminium in Al-Cu couples, suffers pitting and exfoliation. → The aluminium deterioration increases with chloride and enviromental sulphur dioxide presence, mainly when it is united to bare copper. - Abstract: In this study, we examined how aluminium corrosion in Al-Cu/PANI galvanic couples in a marine environment is influenced by deposition of polyaniline (PANI) on copper. Polarization curves and immersion assays in 0.1 M NaCl were performed. The morphologies of etched Al and corrosion products were observed by SEM, and the Al ions in solution were quantified by atomic absorption spectroscopy. A reduction in aluminium damage due to galvanic corrosion was observed as a result of decreased effective area for the oxygen reduction reaction on Cu/PANI electrode. Furthermore, an electrochemical reduction of PANI from leucoemeraldine to emeraldine base is proposed.

A copper container corrosion model for the in-room emplacement of used CANDU fuel

International Nuclear Information System (INIS)

King, F.

1996-11-01

Copper containers in a Canadian nuclear fuel waste disposal vault are expected to undergo uniform corrosion and, possibly, pitting. The corrosion behaviour of the containers will be dictated by the evolution of environmental conditions within the disposal vault. The environment will evolve from an early warm, oxidizing phase, during which fast uniform corrosion and pitting may occur, to an indefinite period of cool, anoxic conditions, during which the container will only be susceptible to slow uniform corrosion. The results of corrosion and electrochemical studies of the uniform corrosion of Cu in O 2 -containing Cl - solutions are discussed and a detailed reaction mechanism presented. The relevant literature on pitting corrosion is briefly reviewed and models for the prediction of pit depth discussed. The potential for microbially influenced corrosion and stress-corrosion cracking is discussed, as are vapour-phase corrosion and the effects of β-radiation. The use of natural analogues for justifying long-term corrosion predictions is also considered. Finally, a model for uniform corrosion and pitting is presented and container lifetimes predicted. Copper containers having a minimum wall thickness of 25.4 mm are not predicted to fail by corrosion in periods 6 a. Thus, despite the assumption of poor rock quality made here, the safety of the entire disposal concept can be assured by the use of a long-lived container. (author). 125 refs., 1 tab., 24 figs

COPPER PITTING CORROSION AND PINHOLE LEAKS: A CASE STUDY

Science.gov (United States)

Localized corrosion, or "pitting", of copper drinking water pipe continues is a problem for many water utilities and their customers. Extreme attack leads to pinhole leaks that can potentially lead to water damage, mold growth, and costly repairs for the homeowners, as well as th...

Critical review of the literature on the corrosion of copper by water

International Nuclear Information System (INIS)

King, Fraser

2010-12-01

The conventional belief that copper is thermodynamically stable in oxygen-free water has been questioned by a research group from the Royal Inst. of Technology, Stockholm lead by Dr. Gunnar Hultquist. A critical review of the literature both in support of the proposed mechanism and that which argues against it has been conducted. The critical review has been supported by supplementary analyses, with particular focus on the scientific validity of the reported observations and their significance for the corrosion of a copper canister. It is found that: - the scientific evidence in support of the suggestion that water oxidises copper is not conclusive and there are many aspects which are unclear and contradictory, - despite a number of attempts, no other researchers have been able to reproduce the observations of Hultquist and co-workers, - even if correct, the mechanism is not important for copper canisters in a repository, both because of differences in the environmental conditions and because, even if corrosion did occur by this mechanism, it would quickly stop, and - there is no adverse impact on the lifetime of copper canisters due to this proposed, but unproven, mechanism

Critical review of the literature on the corrosion of copper by water

Energy Technology Data Exchange (ETDEWEB)

King, Fraser (Integrity Corrosion Consulting Limited (Canada))

2010-12-15

The conventional belief that copper is thermodynamically stable in oxygen-free water has been questioned by a research group from the Royal Inst. of Technology, Stockholm lead by Dr. Gunnar Hultquist. A critical review of the literature both in support of the proposed mechanism and that which argues against it has been conducted. The critical review has been supported by supplementary analyses, with particular focus on the scientific validity of the reported observations and their significance for the corrosion of a copper canister. It is found that: - the scientific evidence in support of the suggestion that water oxidises copper is not conclusive and there are many aspects which are unclear and contradictory, - despite a number of attempts, no other researchers have been able to reproduce the observations of Hultquist and co-workers, - even if correct, the mechanism is not important for copper canisters in a repository, both because of differences in the environmental conditions and because, even if corrosion did occur by this mechanism, it would quickly stop, and - there is no adverse impact on the lifetime of copper canisters due to this proposed, but unproven, mechanism

Scoping corrosion tests on candidate waste package basket materials for the Yucca Mountain project

International Nuclear Information System (INIS)

Konynenburg, R.A. van; Curtis, P.G.; Summers, T.S.E.

1998-03-01

A scoping corrosion test was performed on candidate waste package basket materials. The corrosion medium was a pH-buffered solution of chemical species expected to be produced by radiolysis. The test was conducted at 90 C for 96 hours. Samples included aluminum-, copper-, stainless steel- and zirconium-based metallic materials and several ceramics, incorporating neutron-absorbing elements. Sample weight losses and solution chemical changes were measured. Both corrosion of the host materials and dissolution of the neutron-absorbing elements were studied. The ceramics and the zirconium-based materials underwent only minor corrosion. The stainless steel-based materials performed well except for a welded sample. The aluminum- and copper-based materials exhibited the highest corrosion rates. Boron dissolution depends on its chemical form. Boron oxide and many metal borides dissolve readily in acidic solutions while high-chromium borides and boron carbide, though thermodynamically unstable, exhibit little dissolution in short times. The results of solution chemical analyses were consistent with this. Gadolinium did not dissolve significantly from monazite, and hafnium showed little dissolution from a variety of host materials, in keeping with its low solubility

An Electrochemical Investigation into the Corrosion Protection Properties of Coatings for the Active Metal Copper

OpenAIRE

Carragher, Ursula

2013-01-01

In the research presented in this thesis, corrosion protection films were synthesised and characterised. The films were based on polypyrrole (PPy) coatings doped with combinations of tartrate, oxalate and dodecylbenzene sulfonate (DBS) along with the incorporation of multiwalled carbon nanotubes (MWCNT), and viologen films adsorbed at copper. The corrosion protective properties of these films were studied and compared to the uncoated copper substrate. They were assessed and stu...

Yttrium 3-(4-nitrophenyl)-2-propenoate used as inhibitor against copper alloy corrosion in 0.1 M NaCl solution

International Nuclear Information System (INIS)

Nam, Nguyen Dang; Thang, Vo Quoc; Hoai, Nguyen To; Hien, Pham Van

2016-01-01

Highlights: • Yttrium 3-(4-nitrophenyl)-2-propenoate has been studied as an effective corrosion inhibitor for copper. • A high inhibition performance is attributed to the forming protective inhibiting deposits. • Yttrium 3-(4-nitrophenyl)-2-propenoate mitigates corrosion by promoting random distribution of minor anodes. - Abstract: Yttrium 3-(4-nitrophenyl)-2-propenoate has been studied as an effective corrosion inhibitor for copper alloy in 0.1 M chloride solution. The results show that the surface of copper alloy coupons exposed to solutions containing 0.45 mM yttrium 3-(4-nitrophenyl)-2-propenoate had no signs of corrosion attack due to protective film formation, whereas the surface of copper alloy coupons exposed to non-inhibitor and lower concentrations of yttrium 3-(4-nitrophenyl)-2-propenoate containing solutions were severely corroded. A high inhibition performance is attributed to the forming protective inhibiting deposits that slow down the electrochemical corrosion reactions and mitigate corrosion by promoting random distribution of minor anodes.

Corrosion of copper in alkaline chloride environments

International Nuclear Information System (INIS)

King, F.

2002-08-01

The available literature information on the corrosion and electrochemical behaviour of copper in alkaline environments has been reviewed. The purpose of the review was to assess the impact of an alkaline plume from cementitious material on the corrosion behaviour of a copper canister in an SKB-3 type repository. The effect of the evolution of the environmental conditions within the repository have been considered, including the effects of temperature, redox conditions, pore-water salinity and pH. If the pore-water pH increases prior to the establishment of anoxic conditions, the canister surface will passivate as the pore-water pH exceeds a value of ∼ pH 9. Passivation will result from the formation of a duplex Cu 2 O/Cu(OH) 2 film. The corrosion potential will be determined by the equilibrium potential for the Cu 2 O/Cu(OH) 2 couple under oxic conditions, or by the Cu/Cu 2 O redox couple under anoxic conditions (in the absence of sulphide). Pitting corrosion is only likely to occur early in the evolution of the repository environment, whilst the canister is still relatively cool ( 2 available to support localised corrosion, and prior to the increase in pore-water pH and salinity. The subsequent increase in canister surface temperature, pore-water pH and salinity, and decrease in O 2 will make pit initiation less likely, although the canister will remain passive provided the pore-water pH is maintained above pH 9. The higher the pore-water pH, the more strongly the canister is passivated and the less likely the surface is to undergo localised attack. If the pore-water salinity increases prior to the increase in pH, there could be a period of active canister corrosion before passivation occurs.Under these circumstances, the corrosion potential will be a true mixed potential, determine by the relative kinetics of Cu dissolution as CuCl 2 - and of the reduction of O 2 . The development of anoxic conditions and an increase in pore-water sulphide concentration will

The effect of discontinuities on the corrosion behaviour of copper canisters

International Nuclear Information System (INIS)

King, F.

2004-03-01

Discontinuities may remain in the weld region of copper canisters following the final closure welding and inspection procedures. Although the shell of the copper canister is expected to exhibit excellent corrosion properties in the repository environment, the question remains what impact these discontinuities might have on the long-term performance and service life of the canister. A review of the relevant corrosion literature has been carried out and an expert opinion of the impact of these discontinuities on the canister lifetime has been developed. Since the amount of oxidant in the repository is limited and the maximum wall penetration is expected to be 2 O/Cu(OH) 2 film at a critical electrochemical potential determines where and when pits initiate, not the presence of pit-shaped surface discontinuities. The factors controlling pit growth and death are well understood. There is evidence for a maximum pit radius for copper in chloride solutions, above which the small anodic: cathodic surface area ratio required for the formation of deep pits cannot be sustained. This maximum pit radius is of the order of 0.1-0.5 mm. Surface discontinuities larger than this size are unlikely to propagate as pits, and pits generated from smaller discontinuities will die once they reach this maximum size. Death of propagating pits will be compounded by the decrease in oxygen flux to the canister as the repository environment becomes anoxic. Surface discontinuities could impact the SCC behaviour either through their effect on the local environment or via stress concentration or intensification. There is no evidence that surface discontinuities will affect the initiation of SCC by ennoblement of the corrosion potential or the formation of locally aggressive conditions. Stress concentration at pits could lead to crack initiation under some circumstances, but the stress intensity factor for the resultant cracks, or for pre-existing crack-like discontinuities, will be smaller than the

Corrosion of copper by chlorine trifluoride; Corrosion du cuivre par le trifluorure de chlore

Energy Technology Data Exchange (ETDEWEB)

Vincent, L [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1966-07-01

The research described called for a considerable amount of preliminary development of the test methods and equipment in order that the various measurements and observations could be carried out without contaminating either the samples or this highly reactive gas. The chlorine trifluoride was highly purified before use, its purity being checked by gas-phase chromatography, micro-sublimation and infrared spectrography. The tests were carried out on copper samples of various purities, in particular a 99.999 per cent copper in the form of mono-crystals. They involved kinetic measurements and the characterization of corrosion products under different temperature and pressure conditions. The kinetics showed reactions of the same order of magnitude as those obtained with elementary fluorine. At atmospheric pressure there occurs formation of cupric fluoride and cuprous chloride. The presence of this latter product shows that it is not possible to consider ClF{sub 3} simply as a fluorinating agent. At low pressures an unknown product has been characterized. There are strong grounds for believing that it is the unstable cuprous fluoride which it has not yet been possible to isolate. A germination phenomenon has been shown to exist indicating an analogy between the initial phases of fluorination and those of oxidation. Important effects resulting from the dissociation of the copper fluorides and the solubility of chlorine in this metal have been demonstrated. Finally, tests have shown the considerable influence of the purity of the gas phase and of the nature of the reaction vessel walls on the rates of corrosion which can in certain cases be increased by a factor of several powers of ten. (author) [French] Le travail a comporte une importante mise au point des appareillages et methodes d'essai, en vue de pouvoir effectuer differentes mesures et observations sans contaminer les echantillons, ni polluer ce gaz hautement reactif. Une purification poussee du trifluorure de

Development of Copper Canister through Cold Sprayed Coating Method

Energy Technology Data Exchange (ETDEWEB)

Lee, Min Soo; Choi, Jong Won; Choi, Heui Joo; Lee, Jong Youl; Jeong, Jong Tae; Kim, Sung Ki; Cho, Dong Keun

2007-12-15

General thickness of a copper canister is 5 cm for a underground disposal application. The lower limit of a thickness is determined by a forging technology. But many experts in this area agrees that the thickness 1 cm is enough at the underground disposal for the life time of 1,000,000 years. Thus new technology is suggested for the making 1 cm thickness copper canister, that is a cold spray coating method(CSC). In this report, the CSC is examined and the technical possibility for making copper canister is measured. The overview of CSC and its characteristics are discussed. Various copper particles for the CSC are analyzed and the formed coating layers are examined to find their porosity and uniformity. A Tafa copper particle and Chang-sung copper particle are selected for making 1 cm thick test specimen. Using the CSC specimens, tensile test and XRD analysis are performed. As a corrosion evaluation, a electrochemical test such as a polarization test is done, together with humid corrosion test and chloric acid immersion test. Through the corrosion tests, it is tried to confirm that the CSC is valuable method for making a copper canister. Consequently, it is confirmed that the CSC method is very usful for making 1 cm thick copper canister. the porosity of CSC layer is very low at 0.3 in case of Tafa copper layer. In corrosion tests, the CSC layers are very stable in active environments. It is hard to say that the difference of processing method but the purity of copper is important for the corrosion rate evaluation. The CSC method is very effective method for making 1 cm thick copper canister, It is hoped that the CSC method is applied in a HLW underground disposal system in the future.

Development of Copper Canister through Cold Sprayed Coating Method

International Nuclear Information System (INIS)

Lee, Min Soo; Choi, Jong Won; Choi, Heui Joo; Lee, Jong Youl; Jeong, Jong Tae; Kim, Sung Ki; Cho, Dong Keun

2007-12-01

General thickness of a copper canister is 5 cm for a underground disposal application. The lower limit of a thickness is determined by a forging technology. But many experts in this area agrees that the thickness 1 cm is enough at the underground disposal for the life time of 1,000,000 years. Thus new technology is suggested for the making 1 cm thickness copper canister, that is a cold spray coating method(CSC). In this report, the CSC is examined and the technical possibility for making copper canister is measured. The overview of CSC and its characteristics are discussed. Various copper particles for the CSC are analyzed and the formed coating layers are examined to find their porosity and uniformity. A Tafa copper particle and Chang-sung copper particle are selected for making 1 cm thick test specimen. Using the CSC specimens, tensile test and XRD analysis are performed. As a corrosion evaluation, a electrochemical test such as a polarization test is done, together with humid corrosion test and chloric acid immersion test. Through the corrosion tests, it is tried to confirm that the CSC is valuable method for making a copper canister. Consequently, it is confirmed that the CSC method is very usful for making 1 cm thick copper canister. the porosity of CSC layer is very low at 0.3 in case of Tafa copper layer. In corrosion tests, the CSC layers are very stable in active environments. It is hard to say that the difference of processing method but the purity of copper is important for the corrosion rate evaluation. The CSC method is very effective method for making 1 cm thick copper canister, It is hoped that the CSC method is applied in a HLW underground disposal system in the future

Atmospheric corrosion tests along the Norwegian-Russian border. Part II

Energy Technology Data Exchange (ETDEWEB)

Henriksen, J.F.; Mikhailov, A.A.

1997-12-31

A bilateral exposure programme was carried out along the Norwegian-Russian border in 1990-1991, 1992-1993 and 1993-1994 to evaluate quantitatively the effect of sulphur pollutants on the atmospheric corrosion of important materials in sub-arctic climate. The first part of the programme demonstrated that also in subarctic climate do metals corrode depending on the atmospheric corrosivity, and dose-response functions were derived which combined the effects of SO{sub 2} and time of wetness. The second part of the programme, which is described in this report, involved exposures of carbon steel, zinc and copper at two sites in Norway and three sites in Russia. It is concluded that the accelerated atmospheric corrosion of metals in regions along the border is mainly due to dry deposition of sulphur. At some sites, dry deposition of Cl contributes because of sea-salt aerosols. The corrosivity of acid precipitation is certain but could not be represented as a function because of the small differences observed in the pH values at the different sites. At all test sites the kinetics of corrosion of steel, zinc and copper are characterized by a reduced corrosion rate after one year of exposure. Time of wetness is an important parameter in predicting atmospheric corrosion of metals even on a regional scale. Hence, for monitoring and for trend-effect analysis, it is very important to determine the corrosivity of SO{sub 2} with time of wetness. In accordance with dose-response functions obtained, the yearly corrosion rate for steel and zinc are higher for the areas with higher amounts of dry deposition of Cl than for areas with analogous but only SO{sub 2}-containing atmosphere. 6 refs., 8 figs., 15 tabs.

Reactive-transport model for the prediction of the uniform corrosion behaviour of copper used fuel containers

International Nuclear Information System (INIS)

King, F.; Kolar, M.; Maak, P.

2008-01-01

Used fuel containers in a deep geological repository will be subject to various forms of corrosion. For containers made from oxygen-free, phosphorus-doped copper, the most likely corrosion processes are uniform corrosion, underdeposit corrosion, stress corrosion cracking, and microbiologically influenced corrosion. The environmental conditions within the repository are expected to evolve with time, changing from warm and oxidizing initially to cool and anoxic in the long-term. In response, the corrosion behaviour of the containers will also change with time as the repository environment evolve. A reactive-transport model has been developed to predict the time-dependent uniform corrosion behaviour of the container. The model is based on an experimentally-based reaction scheme that accounts for the various chemical, microbiological, electrochemical, precipitation/dissolution, adsorption/desorption, redox, and mass-transport processes at the container surface and in the compacted bentonite-based sealing materials within the repository. Coupling of the electrochemical interfacial reactions with processes in the bentonite buffer material allows the effect of the evolution of the repository environment on the corrosion behaviour of the container to be taken into account. The Copper Corrosion Model for Uniform Corrosion predicts the time-dependent corrosion rate and corrosion potential of the container, as well as the evolution of the near-field environment

Inhibition of copper corrosion in sodium chloride solution by the self-assembled monolayer of sodium diethyldithiocarbamate

Energy Technology Data Exchange (ETDEWEB)

Liao, Q.Q., E-mail: liaoqq1971@yahoo.com.c [Key Lab of Shanghai Colleges and Universities for Electric Power Corrosion Control and Applied Electrochemistry, Shanghai Engineering Research Center of Energy - Saving in Heat Exchange Systems, Shanghai University of Electric Power, Shanghai 200090 (China); Yue, Z.W.; Yang, D. [Key Lab of Shanghai Colleges and Universities for Electric Power Corrosion Control and Applied Electrochemistry, Shanghai Engineering Research Center of Energy - Saving in Heat Exchange Systems, Shanghai University of Electric Power, Shanghai 200090 (China); Wang, Z.H. [Department of Chemistry, Tongji University, Shanghai 200092 (China); Li, Z.H. [Department of Chemistry, Fudan University, Shanghai 200433 (China); Ge, H.H. [Key Lab of Shanghai Colleges and Universities for Electric Power Corrosion Control and Applied Electrochemistry, Shanghai Engineering Research Center of Energy - Saving in Heat Exchange Systems, Shanghai University of Electric Power, Shanghai 200090 (China); Li, Y.J. [Department of Chemistry, Tongji University, Shanghai 200092 (China)

2011-05-15

Research highlights: DDTC is of low toxicity. DDTC SAM had good corrosion inhibition effects on copper in 3% NaCl solution. DDTC SAM was chemisorbed on copper surface by its S atoms. - Abstract: Sodium diethyldithiocarbamate (DDTC) self-assembled monolayer (SAM) on copper surface has been investigated by SERS and EDS and the results show that DDTC SAM is chemisorbed on copper surface by its S atoms with tilted orientation. Corrosion inhibition ability of DDTC SAM was measured in 3% NaCl solution using electrochemical methods. The impedance results indicate that the maximum inhibition efficiency of DDTC SAM can reach 99%. Quantum chemical calculations show that DDTC has relatively small {Delta}E between HOMO and LUMO and large negative charge in its two sulfur atoms, which facilitates the formation of a DDTC SAM on copper surface.

Influence of increasing phosphate/silikate contents on the pitting and general corrosion of galvanized steel tubing and the corrosion of copper in warm water mixed installation systems

International Nuclear Information System (INIS)

Ehreke, J.; Stichel, W.

1989-01-01

In hot tap water (65 0 C) the influence of a mixture of phosphate/silicate inhibitor on the general, the pitting and the galvanic corrosion of galvanized steel tubes and the general corrosion of copper in mixed installations of both metals was investigated. Increasing concentration of inhibitors descreases the general corrosion rate of galvanized steel and copper. A worth mentioning reduction of pitting and galvanic corrosion of steel could be reached only with high concentrations of 5 mg/l P 2 O 5 and 30 mg/l SiO 2 . Galvannealed tubes are much more sensitive to pitting corrosion than galvanized ones. Referring to this they could not be inhibited. (orig.) [de

Corrosion inhibition properties of pyrazolylindolenine compounds on copper surface in acidic media

Directory of Open Access Journals (Sweden)

Ebadi Mehdi

2012-12-01

Full Text Available Abstract Background The corrosion inhibition performance of pyrazolylindolenine compounds, namely 4-(3,3-dimethyl-3H-indol-2-yl-pyrazole-1-carbothioamide (InPzTAm, 4-(3,3-dimethyl-3H-indol-2-yl-1H-pyrazole-1-carbothiohydrazide (InPzTH and 3,3-dimethyl-2-(1-phenyl-1H-pyrazol-4-yl-3H-indole (InPzPh, on copper in 1M HCl solution is investigated by electrochemical impedance spectroscopy (EIS, open circuit potential (OCP and linear scan voltammetry (LSV techniques. Results The results show that the corrosion rate of copper is diminished by the compounds with the inhibition strength in the order of: InPzTAm> InPzTH > InPzPh. The corrosion inhibition efficiencies for the three inhibitors are 94.0, 91.4 and 79.3, for InPzTAm, InPzTH and InPzPh respectively with the same inhibitor concentration (2 mM. Conclusion From the EIS, OCP and LSV results it was concluded that pyrazolylindolenine compounds with S-atom (with an amine group have illustrated better corrosion inhibition performance compared to hydrazine and phenyl group.

Corrosion of copper in alkaline chloride environments

Energy Technology Data Exchange (ETDEWEB)

King, F. [Integrity Corrosion Consulting Ltd., Calgary (Canada)

2002-08-01

The available literature information on the corrosion and electrochemical behaviour of copper in alkaline environments has been reviewed. The purpose of the review was to assess the impact of an alkaline plume from cementitious material on the corrosion behaviour of a copper canister in an SKB-3 type repository. The effect of the evolution of the environmental conditions within the repository have been considered, including the effects of temperature, redox conditions, pore-water salinity and pH. If the pore-water pH increases prior to the establishment of anoxic conditions, the canister surface will passivate as the pore-water pH exceeds a value of {approx} pH 9. Passivation will result from the formation of a duplex Cu{sub 2}O/Cu(OH){sub 2} film. The corrosion potential will be determined by the equilibrium potential for the Cu{sub 2}O/Cu(OH){sub 2} couple under oxic conditions, or by the Cu/Cu{sub 2}O redox couple under anoxic conditions (in the absence of sulphide). Pitting corrosion is only likely to occur early in the evolution of the repository environment, whilst the canister is still relatively cool (<40 deg C), whilst there is still O{sub 2} available to support localised corrosion, and prior to the increase in pore-water pH and salinity. The subsequent increase in canister surface temperature, pore-water pH and salinity, and decrease in O{sub 2} will make pit initiation less likely, although the canister will remain passive provided the pore-water pH is maintained above pH 9. The higher the pore-water pH, the more strongly the canister is passivated and the less likely the surface is to undergo localised attack. If the pore-water salinity increases prior to the increase in pH, there could be a period of active canister corrosion before passivation occurs.Under these circumstances, the corrosion potential will be a true mixed potential, determine by the relative kinetics of Cu dissolution as CuCl{sub 2} - and of the reduction of O{sub 2}. The development

Corrosion Testing Facility

Data.gov (United States)

Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

Home Plumbing Simulator for the Study of Copper and Lead Corrosion and Release, Disinfectant Demand, and Biofilm Activity - abstract

Science.gov (United States)

The corrosion of household or premise plumbing materials (such as copper, brass, and solder) and the metal release that results from that corrosion can cause numerous problems, ranging from “blue” water to copper pinhole leaks. If left untreated, these problems can lead to health...

Evaluations of corrosion resistance of Ni-Cr plated and Zn-plated Fe Substrates Using an Electrolytic Corrosion Test

International Nuclear Information System (INIS)

Lee, Jaebong; Kim, Kyungwook; Park, Minwoo; Song, Taejun; Lee, Chaeseung; Lee, Euijong; Kim, Sangyeol

2013-01-01

An Eectrolytic Corrosion(EC) test method was evaluated by the comparison with Copper Accelerated Acetic Salt Spray(CASS) and Neutral Salt Spray(SS) tests. Those methods were applied in order to evaluate corrosion resistance of Ni-Cr plated and Zn-plated Fe substrates. The correlations between results obtained by different test methods were investigated. Results showed that the electrochemical method such as the EC test method was superior to the conventional methods such as CASS and SS, in terms of the quantitative accuracy and the test-time span. Furthermore, the EC test method provided the useful means to estimate the initiation of corrosion of each layer by monitoring the rest potentials of the coated layers such as Ni, Cr, and Zn on Fe substrate. With regard to test time spans, the EC test provided the 78 times and 182 times faster results than the CASS test in cases of Fe + 5μm Ni + 0.5 μm Cr and Fe + 20 μm Ni + 0.5 μm Cr respectively, while the EC test was 85 times faster results than the Salt Spray test in the case of Fe + 20 g/m 2 Zn. Therefore, the EC test can be the better method to evaluate the resistance to corrosion of coated layers than the conventional methods such as the SS test and the CASS

Stress corrosion cracking of copper canisters

Energy Technology Data Exchange (ETDEWEB)

King, Fraser (Integrity Corrosion Consulting Limited (Canada)); Newman, Roger (Univ. of Toronto (Canada))

2010-12-15

A critical review is presented of the possibility of stress corrosion cracking (SCC) of copper canisters in a deep geological repository in the Fennoscandian Shield. Each of the four main mechanisms proposed for the SCC of pure copper are reviewed and the required conditions for cracking compared with the expected environmental and mechanical loading conditions within the repository. Other possible mechanisms are also considered, as are recent studies specifically directed towards the SCC of copper canisters. The aim of the review is to determine if and when during the evolution of the repository environment copper canisters might be susceptible to SCC. Mechanisms that require a degree of oxidation or dissolution are only possible whilst oxidant is present in the repository and then only if other environmental and mechanical loading conditions are satisfied. These constraints are found to limit the period during which the canisters could be susceptible to cracking via film rupture (slip dissolution) or tarnish rupture mechanisms to the first few years after deposition of the canisters, at which time there will be insufficient SCC agent (ammonia, acetate, or nitrite) to support cracking. During the anaerobic phase, the supply of sulphide ions to the free surface will be transport limited by diffusion through the highly compacted bentonite. Therefore, no HS. will enter the crack and cracking by either of these mechanisms during the long term anaerobic phase is not feasible. Cracking via the film-induced cleavage mechanism requires a surface film of specific properties, most often associated with a nano porous structure. Slow rates of dissolution characteristic of processes in the repository will tend to coarsen any nano porous layer. Under some circumstances, a cuprous oxide film could support film-induced cleavage, but there is no evidence that this mechanism would operate in the presence of sulphide during the long-term anaerobic period because copper sulphide

Stress corrosion cracking of copper canisters

International Nuclear Information System (INIS)

King, Fraser; Newman, Roger

2010-12-01

A critical review is presented of the possibility of stress corrosion cracking (SCC) of copper canisters in a deep geological repository in the Fennoscandian Shield. Each of the four main mechanisms proposed for the SCC of pure copper are reviewed and the required conditions for cracking compared with the expected environmental and mechanical loading conditions within the repository. Other possible mechanisms are also considered, as are recent studies specifically directed towards the SCC of copper canisters. The aim of the review is to determine if and when during the evolution of the repository environment copper canisters might be susceptible to SCC. Mechanisms that require a degree of oxidation or dissolution are only possible whilst oxidant is present in the repository and then only if other environmental and mechanical loading conditions are satisfied. These constraints are found to limit the period during which the canisters could be susceptible to cracking via film rupture (slip dissolution) or tarnish rupture mechanisms to the first few years after deposition of the canisters, at which time there will be insufficient SCC agent (ammonia, acetate, or nitrite) to support cracking. During the anaerobic phase, the supply of sulphide ions to the free surface will be transport limited by diffusion through the highly compacted bentonite. Therefore, no HS. will enter the crack and cracking by either of these mechanisms during the long term anaerobic phase is not feasible. Cracking via the film-induced cleavage mechanism requires a surface film of specific properties, most often associated with a nano porous structure. Slow rates of dissolution characteristic of processes in the repository will tend to coarsen any nano porous layer. Under some circumstances, a cuprous oxide film could support film-induced cleavage, but there is no evidence that this mechanism would operate in the presence of sulphide during the long-term anaerobic period because copper sulphide

Dissolution of copper in chloride/ammonia mixtures and the implications for the stress corrosion cracking of copper containers

International Nuclear Information System (INIS)

King, F.; Greidanus, G.; Jobe, D.J.

1999-05-01

Stress-corrosion cracking is a possible failure mechanism for copper nuclear fuel waste disposal containers. One species known to cause the stress corrosion of copper alloys is ammonia. It is conceivable that ammonia could be produced in a disposal vault under certain, very specific conditions. There are a number of conditions, however, that mitigate against container failure by stress corrosion, one of which is the presence of chloride ions in deep Canadian Shield groundwaters. There are a number of reports in the literature that suggest that Cl - has an inhibitive effect on the stress corrosion of Cu alloys in ammonia solutions. The electrochemical behaviour of Cu in Cl - /ammonia solutions has been studied as a function of ammonia concentration, pH, the rate of mass transport and electrochemical potential. In particular, the effects of these parameters on the formation Of Cu 2 O films and the steady-state dissolution behaviour have been determined. All experiments were carried out in 0.1 mol·dm -3 NaC1 as a base solution. A series of aqueous speciation and equilibrium potential/pH diagrams are also presented for the quaternary system Cu-C1 - NH 3 /NH 4 + H 2 O. These diagrams are used to interpret the results of the electrochemical experiments reported here. In addition, it is demonstrated how these diagrams could be used to predict the time-dependence of the susceptibility to stress corrosion cracking of Cu containers in a disposal vault. (author)

Study of the Susceptibility of Oxygen-Free Phosphorous Doped Copper to Corrosion in Simulated Groundwater in the Presence of Chloride and Sulfide

International Nuclear Information System (INIS)

Escobar, Ivan; Lamas, Claudia; Werme, Lars; Oversby, Virginia

2007-01-01

Oxygen free high conductivity copper, doped with phosphorus (Cu OFP) has been chosen as the material for the fabrication of high level nuclear waste containers in Sweden. This material will be the corrosion barrier for spent fuel in the environment of a deep geological repository in granitic rock. The service life of this container is expected to exceed 1,000,000 years. During this time, which includes several glaciations, water of different compositions, including high concentration of chloride ions, will contact the copper surface. This work reports a study of the susceptibility of Cu OFP to corrosion when chloride ions are present, in deionized water (DW) and in synthetic groundwater (SGW). The techniques used were electrochemical methods such as corrosion potential evolution and Tafel curves. The system was studied with Electrochemical Impedance Spectroscopy (EIS). We also used as characterization techniques Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDS). The main conclusions are that copper is more susceptible to corrosion at high chloride ion concentration. When the chloride concentration is low, it is possible to form copper chloride crystals, but at the highest concentration, copper chloride complexes are formed, leaving the copper surface without deposits. When the chloride concentration is low ( -5 M), copper corrosion in the presence of chloride is controlled by diffusional processes, while at higher concentrations corrosion is controlled by charge transfer processes. (authors)

Long-term corrosion of copper in a dilute anaerobic sulfide solution

Energy Technology Data Exchange (ETDEWEB)

Chen, J.; Qin, Z. [Department of Chemistry, University of Western Ontario, London, Ontario, N6A 5B7 (Canada); Shoesmith, D.W., E-mail: dwshoesm@uwo.ca [Department of Chemistry, University of Western Ontario, London, Ontario, N6A 5B7 (Canada)

2011-09-30

The mechanism of corrosion of oxygen-free copper has been studied in stagnant aqueous sulfide solutions using corrosion potential and electrochemical impedance spectroscopy (EIS) measurements. Film structure and composition were examined on surfaces and on cross-sections prepared by focused ion beam (FIB) milling using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Experiments were conducted in anaerobic 5 x 10{sup -5} mol dm{sup -3} Na{sub 2}S + 0.1 mol dm{sup -3} NaCl solutions for exposure periods up to 4000 h ({approx}167 days) to mimic (at least partially) the conditions that could develop on a copper nuclear fuel waste container in a deep geologic repository. The corrosion film formed was a single cellular Cu{sub 2}S layer with a non-uniform thickness. The film thickness increased approximately linearly with immersion time, which implied that the sulfide film formed on the Cu surface is non-protective under these conditions up to this exposure time. The film growth process was controlled by HS{sup -} diffusion partially in the aqueous solution in the pores in the cellular sulfide film and partially in the bulk of the aqueous solution.

Effects of glacial meltwater on corrosion of copper canisters

International Nuclear Information System (INIS)

Ahonen, L.; Vieno, T.

1994-08-01

The composition of glacial meltwater and its reactions in the bedrock are examined. The evidences that there are or should be from past intrusions of glacial meltwater and oxygen deep in the bedrock are also considered. The study is concluded with an evaluation of the potential effects of oxygenated meltwater on the corrosion of copper canisters. (46 refs., 3 figs., 2 tabs.)

Behavior of copper corrosion products in water loops of heat-exchange units

International Nuclear Information System (INIS)

Zarembo, V.I.; Kritskii, V.G.; Slobodov, A.A.; Puchkov, L.V.

1989-01-01

This communication is dedicated to an examination of copper corrosion products (CP) in the conditions of real aqueous-chemical regime (ACR) parameters. The deposition of these CP in steam-generating zones (up to 85% of their total amount) stimulate local types of corrosion. The solubility in Cu CP (Cu 2 O, CuO, Cu(OH) 2 )-water (H 2 O)-gas (H 2 , O 2 )-conditioning additives (HCl, KOH) systems was determined by computer modeling according to the minimum Gibbs energy criterion on the basis of selected and matched thermodynamic constants for various chemical forms of copper under standard conditions. As a result of the authors' calculations they obtained the solubilities in water of CuO, Cu 2 O and Cu(OH) 2 when changing the dosage of active gases from 0 to 10 -2 mole/kg of water, of acid or equal to that of saturated vapor of pure water. Thus, they were able to monitor the behavior of copper CP in conditions modeling those of real ACR in operating heat exchange units, including in conditions deviating from the standard

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

Dissolution of copper in chloride/ammonia mixtures and the implications for the stress corrosion cracking of copper containers

Energy Technology Data Exchange (ETDEWEB)

King, F.; Greidanus, G.; Jobe, D.J

1999-05-01

Stress-corrosion cracking is a possible failure mechanism for copper nuclear fuel waste disposal containers. One species known to cause the stress corrosion of copper alloys is ammonia. It is conceivable that ammonia could be produced in a disposal vault under certain, very specific conditions. There are a number of conditions, however, that mitigate against container failure by stress corrosion, one of which is the presence of chloride ions in deep Canadian Shield groundwaters. There are a number of reports in the literature that suggest that Cl{sup -} has an inhibitive effect on the stress corrosion of Cu alloys in ammonia solutions. The electrochemical behaviour of Cu in Cl{sup -}/ammonia solutions has been studied as a function of ammonia concentration, pH, the rate of mass transport and electrochemical potential. In particular, the effects of these parameters on the formation Of Cu{sub 2}O films and the steady-state dissolution behaviour have been determined. All experiments were carried out in 0.1 mol{center_dot}dm{sup -3} NaC1 as a base solution. A series of aqueous speciation and equilibrium potential/pH diagrams are also presented for the quaternary system Cu-C1{sup -}NH{sub 3}/NH{sub 4{sup +}}H{sub 2}O. These diagrams are used to interpret the results of the electrochemical experiments reported here. In addition, it is demonstrated how these diagrams could be used to predict the time-dependence of the susceptibility to stress corrosion cracking of Cu containers in a disposal vault. (author)

Corrosion testing facilities in India

International Nuclear Information System (INIS)

Viswanathan, R.; Subramanian, Venu

1981-01-01

Major types of corrosion tests, establishment of specifications on corrosion testing and scope of their application in practice are briefly described. Important organizations in the world which publish specifications/standards are listed. Indian organizations which undertake corrosion testing and test facilities available at them are also listed. Finally in an appendix, a comprehensive list of specifications relevant to corrosion testing is given. It is arranged under the headings: environmental testing, humidity tests, salt spray/fog tests, immersion tests, specification corrosion phenomena, (tests) with respect to special corrosion media, (tests) with respect to specific corrosion prevention methods, and specific corrosion tests using electrical and electrochemical methods (principles). Each entry in the list furnishes information about: nature of the test, standard number, and its specific application. (M.G.B.)

X-ray diffraction phase analysis of crystalline copper corrosion products after treatment in different chloride solutions

International Nuclear Information System (INIS)

Chmielova, M.; Seidlerova, J.; Weiss, Z.

2003-01-01

The corrosion products Cu 2 (OH) 3 Cl, Cu 2 O, and CuCl 2 were identified on the surface of copper plates after their four days treating in three different sodium chloride, sodium/magnesium, and sodium/calcium chloride solutions using X-ray diffraction powder analysis. However, the quantitative proportions of individual corrosion products differ and depend on the type of chloride solution used. Treating of copper plates only in the sodium chloride solution produced the mixture of corrosion products where Cu 2 O is prevailing over the Cu 2 (OH) 3 Cl and CuCl 2 was not identified. The sample developed after treating of the cooper surface in the sodium/magnesium chloride solution contains Cu 2 (OH) 3 Cl and CuCl 2 prevailing over the Cu 2 O, while the sample developed after treatment of copper in sodium/calcium chloride solution contains Cu 2 (OH) 3 Cl prevailing over CuCl 2 and Cu 2 O was not identified

Workshop on Copper Corrosion and Buffer Erosion. Stockholm 15-17 September 2010

International Nuclear Information System (INIS)

Robinson, Peter; Bath, Adrian

2011-02-01

The workshop was convened to inform and advise SSM about the coupled processes of buffer erosion and enhanced canister corrosion that have been proposed as a potentially detrimental scenario in the long-term evolution of the engineered barrier system of a deep geological repository. It was an extension of the deliberations of SSM's BRITE advisory group on EBS issues and on SKB's approaches to the issues in the forthcoming SR-Site safety case. The workshop was planned to assist and advise SSM in its preparations for review of SKB.s license application and SR-Site submission. The potential for buffer erosion due to a future influx of dilute groundwater that induces bentonite to behave as a sol has been indicated by experiments carried out for SKB. It is generally considered that the most likely source and timing of such groundwater conditions will be the glacial stage of the normal evolution of the repository system, i.e. many tens of thousands of years into the future at least. The workshop considered, however, that potential causes of buffer erosion in the early post-closure period should also be considered. The main significance of buffer erosion for a safety case is that it would potentially lead to higher rates of corrosion of the copper canister. There are various physicochemical mechanisms that could be implicated in enhanced corrosion but basically they would involve (a) the failure of a diffusion controlled constraint on corrodant transport to and product transport away from the copper surface, and (b) the viability of microbially-mediated reactions producing higher concentrations of corrodants at or near to the copper surface. The general issues relating to corrosion had already been the theme for a previous workshop in 2005 (see Report SKI 2006:11), the outcomes of which formed the background for this workshop. Additional background was provided by SKB's interim safety case, SR-Can, and the regulatory authorities. responses to preliminary consideration of

Workshop on Copper Corrosion and Buffer Erosion. Stockholm 15-17 September 2010

Energy Technology Data Exchange (ETDEWEB)

Robinson, Peter (Quintessa (United Kingdom)); Bath, Adrian (Intellisci Ltd (United Kingdom))

2011-02-15

The workshop was convened to inform and advise SSM about the coupled processes of buffer erosion and enhanced canister corrosion that have been proposed as a potentially detrimental scenario in the long-term evolution of the engineered barrier system of a deep geological repository. It was an extension of the deliberations of SSM's BRITE advisory group on EBS issues and on SKB's approaches to the issues in the forthcoming SR-Site safety case. The workshop was planned to assist and advise SSM in its preparations for review of SKB.s license application and SR-Site submission. The potential for buffer erosion due to a future influx of dilute groundwater that induces bentonite to behave as a sol has been indicated by experiments carried out for SKB. It is generally considered that the most likely source and timing of such groundwater conditions will be the glacial stage of the normal evolution of the repository system, i.e. many tens of thousands of years into the future at least. The workshop considered, however, that potential causes of buffer erosion in the early post-closure period should also be considered. The main significance of buffer erosion for a safety case is that it would potentially lead to higher rates of corrosion of the copper canister. There are various physicochemical mechanisms that could be implicated in enhanced corrosion but basically they would involve (a) the failure of a diffusion controlled constraint on corrodant transport to and product transport away from the copper surface, and (b) the viability of microbially-mediated reactions producing higher concentrations of corrodants at or near to the copper surface. The general issues relating to corrosion had already been the theme for a previous workshop in 2005 (see Report SKI 2006:11), the outcomes of which formed the background for this workshop. Additional background was provided by SKB's interim safety case, SR-Can, and the regulatory authorities. responses to preliminary

Inhibition Effect of 1-Butyl-4-Methylpyridinium Tetrafluoroborate on the Corrosion of Copper in Phosphate Solutions

OpenAIRE

Scendo, M.; Uznanska, J.

2011-01-01

The influence of the concentration of 1-Butyl-4-methylpyridinium tetrafluoroborate (4MBPBF4) as ionic liquid (IL) on the corrosion of copper in 0.5 M P O 4 3 − solutions of pH 2 and 4 was studied. The research involved electrochemical polarization method, and scanning electron microscopy (SEM) technique. The results obtained showed that the inhibition efficiency of corrosion of copper increases with an increase in the concentration of 4MBPBF4 but decreases with increasing temperature. The the...

Coupled Transport/Reaction Modelling of Copper Canister Corrosion Aided by Microbial Processes

Energy Technology Data Exchange (ETDEWEB)

Liu, Jinsong [Royal Institute of Technology, Stockholm (Sweden). Dept. of Chemical Engineering and Technology

2006-04-15

Copper canister corrosion is an important issue in the concept of a nuclear fuel repository. Previous studies indicate that the oxygen-free copper canister could hold its integrity for more than 100,000 years in the repository environment. Microbial processes may reduce sulphate to sulphide and considerably increase the amount of sulphides available for corrosion. In this paper, a coupled transport/reaction model is developed to account for the transport of chemical species produced by microbial processes. The corroding agents like sulphide would come not only from the groundwater flowing in a fracture that intersects the canister, but also from the reduction of sulphate near the canister. The reaction of sulphate-reducing bacteria and the transport of sulphide in the bentonite buffer are included in the model. The depth of copper canister corrosion is calculated by the model. With representative 'central values' of the concentrations of sulphate and methane at repository depth at different sites in Fennoscandian Shield the corrosion depth predicted by the model is a few millimetres during 10{sup 5} years. As the concentrations of sulphate and methane are extremely site-specific and future climate changes may significantly influence the groundwater compositions at potential repository sites, sensitivity analyses have been conducted. With a broad perspective of the measured concentrations at different sites in Sweden and in Finland, and some possible mechanisms (like the glacial meltwater intrusion and interglacial seawater intrusion) that may introduce more sulphate into the groundwater at intermediate depths during future climate changes, higher concentrations of either/both sulphate and methane than what is used as the representative 'central' values would be possible. In worst cases. locally, half of the canister thickness could possibly be corroded within 10{sup 5} years.

Coupled Transport/Reaction Modelling of Copper Canister Corrosion Aided by Microbial Processes

International Nuclear Information System (INIS)

Jinsong Liu

2006-04-01

Copper canister corrosion is an important issue in the concept of a nuclear fuel repository. Previous studies indicate that the oxygen-free copper canister could hold its integrity for more than 100,000 years in the repository environment. Microbial processes may reduce sulphate to sulphide and considerably increase the amount of sulphides available for corrosion. In this paper, a coupled transport/reaction model is developed to account for the transport of chemical species produced by microbial processes. The corroding agents like sulphide would come not only from the groundwater flowing in a fracture that intersects the canister, but also from the reduction of sulphate near the canister. The reaction of sulphate-reducing bacteria and the transport of sulphide in the bentonite buffer are included in the model. The depth of copper canister corrosion is calculated by the model. With representative 'central values' of the concentrations of sulphate and methane at repository depth at different sites in Fennoscandian Shield the corrosion depth predicted by the model is a few millimetres during 10 5 years. As the concentrations of sulphate and methane are extremely site-specific and future climate changes may significantly influence the groundwater compositions at potential repository sites, sensitivity analyses have been conducted. With a broad perspective of the measured concentrations at different sites in Sweden and in Finland, and some possible mechanisms (like the glacial meltwater intrusion and interglacial seawater intrusion) that may introduce more sulphate into the groundwater at intermediate depths during future climate changes, higher concentrations of either/both sulphate and methane than what is used as the representative 'central' values would be possible. In worst cases. locally, half of the canister thickness could possibly be corroded within 10 5 years

Coupled Transport/Reaction Modelling of Copper Canister Corrosion Aided by Microbial Processes

Energy Technology Data Exchange (ETDEWEB)

Jinsong Liu [Royal Institute of Technology, Stockholm (Sweden). Dept. of Chemical Engineering and Technology

2006-04-15

Copper canister corrosion is an important issue in the concept of a nuclear fuel repository. Previous studies indicate that the oxygen-free copper canister could hold its integrity for more than 100,000 years in the repository environment. Microbial processes may reduce sulphate to sulphide and considerably increase the amount of sulphides available for corrosion. In this paper, a coupled transport/reaction model is developed to account for the transport of chemical species produced by microbial processes. The corroding agents like sulphide would come not only from the groundwater flowing in a fracture that intersects the canister, but also from the reduction of sulphate near the canister. The reaction of sulphate-reducing bacteria and the transport of sulphide in the bentonite buffer are included in the model. The depth of copper canister corrosion is calculated by the model. With representative 'central values' of the concentrations of sulphate and methane at repository depth at different sites in Fennoscandian Shield the corrosion depth predicted by the model is a few millimetres during 10{sup 5} years. As the concentrations of sulphate and methane are extremely site-specific and future climate changes may significantly influence the groundwater compositions at potential repository sites, sensitivity analyses have been conducted. With a broad perspective of the measured concentrations at different sites in Sweden and in Finland, and some possible mechanisms (like the glacial meltwater intrusion and interglacial seawater intrusion) that may introduce more sulphate into the groundwater at intermediate depths during future climate changes, higher concentrations of either/both sulphate and methane than what is used as the representative 'central' values would be possible. In worst cases. locally, half of the canister thickness could possibly be corroded within 10{sup 5} years.

Effect of Post Weld Heat Treatment on Corrosion Behavior of AA2014 Aluminum – Copper Alloy Electron Beam Welds

Science.gov (United States)

Venkata Ramana, V. S. N.; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

The present work pertains to the study of corrosion behavior of aluminum alloy electron beam welds. The aluminium alloy used in the present study is copper containing AA2014 alloy. Electron Beam Welding (EBW) was used to weld the alloys in annealed (O) condition. Microstructural changes across the welds were recorded and the effect of post weld heat treatment (PWHT) in T4 (Solutionized and naturally aged) condition on pitting corrosion resistance was studied. A software based PAR basic electrochemical system was used for potentio-dynamic polarization tests. From the study it is observed that weld in O condition is prone to more liquation than that of PWHT condition. This may be attributed to re-melting and solidification of excess eutectic present in the O condition of the base metal. It was also observed that slightly higher hardness values are recorded in O condition than that of PWHT condition. The pitting corrosion resistance of the PMZ/HAZ in PWHT condition is better than that of O condition. This is attributed to copper segregation at the grain boundaries of PMZ in O condition.

Corrosion and microfouling of copper and its alloys in a tropical marine waters of India (Mangalore)

Digital Repository Service at National Institute of Oceanography (India)

Sawant, S.S.; Khandeparker, D.C.; Tulaskar, A.; Venkat, K.; Garg, A.

Rate of corrosion, extent and nature of microfouling of copper, cupronickel 70/30 and cupronickel 90/10 have been studied for three different seasons at a station on the west coast of India. The corrosion rates for all the three materials are higher...

Quality Assurance Review of SKB's Copper Corrosion Experiments

International Nuclear Information System (INIS)

Baldwin, Tamara D.; Hicks, Timothy W.

2010-06-01

SKB is preparing a license application for the construction of a final repository for spent nuclear fuel in Sweden. This application will be supported by the safety assessment SR-Site for the post-closure phase. The assessment of long-term safety is based on a broad range of experimental results from laboratory scale, intermediate scale and up to full scale experiments. It is essential that there is a satisfactory level of assurance that experiments have been carried out with sufficient quality, so that results can be considered to be reliable within the context of their use in safety assessment. The former named authority, SKI, has initiated a series of reviews of SKB's methods of quality assurance and their implementation. This quality assurance review is focused on the work of copper corrosion being conducted in at SKB's Hard Rock Laboratory (HRL) in Aespoe, LOT and Miniature canister (Minican) experiments. In order for the reviewers to get a broad understanding of the issue of copper corrosion both SKB reports as well as the viewpoint of MKG was collected prior to commencement of the actual review task. The purpose of this project is to assess SKB's quality assurance with the view of providing input for the preparation of the SR-Site safety assessment. This has been achieved by examination of the corrosion part of the LOT and Minican experiments using a check list, visits to the relevant facilities, and meetings with contractors and a few members of the SKB staff. The same approach for quality assurance reviews has been used earlier in similar review tasks. During the quality review of the selected projects, several QA- related issues of different degree of severity was noted by the reviewers. The most significant finding was that SKB has chosen to present only selected real-time corrosion monitoring data in TR-09-20. This was surprising and SSM expect that SKB will analyse the reason for this thoroughly. The reviewers also made other observations which can be

Influence of 8-aminoquinoline on the corrosion behaviour of copper in 0.1 M NaCl

International Nuclear Information System (INIS)

Cubillos, M.; Sancy, M.; Pavez, J.; Vargas, E.; Urzua, R.; Henriquez-Roman, J.; Tribollet, B.; Zagal, J.H.; Paez, M.A.

2010-01-01

The corrosion behaviour of copper in aerated 0.1 M NaCl solution in presence of 8-aminoquinoline (8-AQ), using open circuit potential (OCP) measurements, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) measurements and atomic force microscopy (AFM), was studied. The measurements revealed that the effect of 8-AQ is dependent on its concentration. For concentrations up to 10 -3 M, the organic compound displaces the corrosion potential following no trend and also reduces the anodic current. In contrast, for concentrations higher than 10 -3 , 8-AQ reduces markedly both, the anodic and cathodic currents and consequently, the corrosion current density of copper. After 9 days of exposure in chloride solution, containing the organic compound, potentiodynamic polarization analyses showed a significant reduction in the anodic response and a less significant reduction in the cathodic response, which is associated with a film formed at the copper surface of about 10 μm in thickness and visually observed by a colour change of the copper surface. In order to elucidate the most likely interaction between the 8-AQ molecule and the different molecular structures probably present on copper surfaces in chloride solutions, some results obtained from theoretical calculations are presented. The following molecular structures were considered: CuCl molecule, CuCl 2 - complex, and little copper clusters defect representation built as five atoms on C 4v symmetry. Thus, based on the geometric, energetic, frontier orbital, and Total Electronic Density analysis done for the optimized states found for the systems investigated, we suggest that the most probable interaction of 8-AQ proceeds above CuCl units and free copper sites.

Anodic polarization behavior of pure copper in carbonate solutions

International Nuclear Information System (INIS)

Kawasaki, Manabu; Taniguchi, Naoki; Naitou, Morimasa

2008-03-01

Copper is one of the candidate materials for overpacks. The redox condition at the early stage of the post closure will be oxidizing. In order to understand the influence of environmental factors on the corrosion behavior of copper in such oxidizing environment, anodic polarization tests were performed in carbonate aqueous solution with varying the concentration of representative chemical species in groundwater. As the results of potentiodynamic and potentiostatic tests, anodic polarization behavior of pure copper was summarized as follows; Carbonate ion and bicarbonate ion promoted the passivation of pure copper, and suppressed the initiation of film breakdown. Chloride ion promoted both the active dissolution and initiation of film breakdown of pure copper. The influence of sulfate ion and pH was small, but the action of sulfate ion to the pure copper was similar to that of chloride ion, and the increase of pH was likely to promote the passivation and suppress the initiation of film breakdown. The film breakdown potential, Eb, was represented as a function of the ratio of aggressive ion and inhibiting ion such as [Cl - ]/[HCO 3 - ], [SO 4 2- ]/[HCO 3 - ]. When the ratio exceeds a certain value, the anodic polarization curve becomes active dissolution type so that no macroscopic film breakdown can not be occurred. The lower limit of Eb in passive type region was estimated to be about -200 mV vs. SCE. As the results of potentio static tests, the corrosion form near the Eb was uniform dissolution over the surface, but pitting corrosion and non-uniform corrosion occurred according to the condition of the test solution. Neither pitting corrosion nor non-uniform corrosion occurred at the potential below Eb in every test cases. (author)

Electrodeposited Reduced Graphene Oxide Films on Stainless Steel, Copper, and Aluminum for Corrosion Protection Enhancement

OpenAIRE

Abdulkareem Mohammed Ali Al-Sammarraie; Mazin Hasan Raheema

2017-01-01

The enhancement of corrosion protection of metals and alloys by coating with simple, low cost, and highly adhered layer is still a main goal of many workers. In this research graphite flakes converted into graphene oxide using modified Hammers method and then reduced graphene oxide was electrodeposited on stainless steel 316, copper, and aluminum for corrosion protection application in seawater at four temperatures, namely, 20, 30, 40, and 50°C. All corrosion measurements, kinetics, and therm...

Comparison of galvanic corrosion potential of metal injection molded brackets to that of conventional metal brackets with nickel-titanium and copper nickel-titanium archwire combinations.

Science.gov (United States)

Varma, D Praveen Kumar; Chidambaram, S; Reddy, K Baburam; Vijay, M; Ravindranath, D; Prasad, M Rajendra

2013-05-01

The aim of the study is to investigate the galvanic corrosion potential of metal injection molding (MIM) brackets to that of conventional brackets under similar in vitro conditions with nickel-titanium and copper nickel-titanium archwires. Twenty-five maxillary premolar MIM stainless steel brackets and 25 conventional stainless steel brackets and archwires, 0.16 inch, each 10 mm length, 25 nickeltitanium wires, 25 copper nickel-titanium wires were used. They were divided into four groups which had five samples each. Combination of MIM bracket with copper nickel-titanium wire, MIM bracket with nickel-titanium wire and conventional stainless steel brackets with copper nickel-titanium wire and conventional stainless steel brackets with nickel-titanium wires which later were suspended in 350 ml of 1 M lactic acid solution media. Galvanic corrosion potential of four groups were analyzed under similar in vitro conditions. Precorrosion and postcorrosion elemental composition of MIM and conventional stainless steel bracket by scanning electron microscope (SEM) with energy dispersive spectroscope (EDS) was done. MIM bracket showed decreased corrosion susceptibility than conventional bracket with copper nickeltitanium wire. Both MIM and conventional bracket showed similar corrosion resistance potential in association with nickel-titanium archwires. It seems that both brackets are more compatible with copper nickel-titanium archwires regarding the decrease in the consequences of galvanic reaction. The EDS analysis showed that the MIM brackets with copper nickel-titanium wires released less metal ions than conventional bracket with copper nickeltitanium wires. MIM brackets showed decreased corrosion susceptibility, copper nickel-titanium archwires are compatible with both the brackets than nickel-titanium archwires. Clinically MIM and conventional brackets behaved more or less similarly in terms of corrosion resistance. In order to decrease the corrosion potential of MIM

Electrochemical study of stress corrosion cracking of copper alloys

International Nuclear Information System (INIS)

Malki, Brahim

1999-01-01

This work deals with the electrochemical study of stress corrosion of copper alloys in aqueous environment. Selective dissolution and electrochemical oxidation are two key-points of the stress corrosion of these alloys. The first part of this thesis treats of these aspects applied to Cu-Au alloys. Measurements have been performed using classical electrochemical techniques (in potentio-dynamic, potentio-static and galvano-static modes). The conditions of occurrence of an electrochemical noise is analysed using signal processing techniques. The impact on the behavior of Cu 3 Au are discussed. In the second part, the stress corrosion problem is addressed in the case of surface oxide film formation, in particular for Cu-Zn alloys. We have found useful to extend this study to mechanical stress oxidation mechanisms in the presence of an oscillating potential electrochemical system. The aim is to examine the influence of these new electrochemical conditions (galvano-static mode) on the behavior of stressed brass. Finally, the potential distribution at crack tip is calculated in order to compare the different observations [fr

Mobile evaporator corrosion test results

International Nuclear Information System (INIS)

Rozeveld, A.; Chamberlain, D.B.

1997-05-01

Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

SERS and DFT study of copper surfaces coated with corrosion inhibitor

Directory of Open Access Journals (Sweden)

Maurizio Muniz-Miranda

2014-12-01

Full Text Available Azole derivatives are common inhibitors of copper corrosion due to the chemical adsorption occurring on the metal surface that gives rise to a protective film. In particular, 1,2,4-triazole performs comparable to benzotriazole, which is much more widely used, but is by no means an environmentally friendly agent. In this study, we have analyzed the adsorption of 1,2,4-triazole on copper by taking advantage of the surface-enhanced Raman scattering (SERS effect, which highlights the vibrational features of organic ligand monolayers adhering to rough surfaces of some metals such as gold, silver and copper. To ensure the necessary SERS activation, a roughening procedure was implemented on the copper substrates, resulting in nanoscale surface structures, as evidenced by microscopic investigation. To obtain sufficient information on the molecule–metal interaction and the formation of an anticorrosive thin film, the SERS spectra were interpreted with the aid of theoretical calculations based on the density functional theory (DFT approach.

Standard test method for determining susceptibility to stress-corrosion cracking of 2XXX and 7XXX Aluminum alloy products

CERN Document Server

American Society for Testing and Materials. Philadelphia

1998-01-01

1.1 This test method covers a uniform procedure for characterizing the resistance to stress-corrosion cracking (SCC) of high-strength aluminum alloy wrought products for the guidance of those who perform stress-corrosion tests, for those who prepare stress-corrosion specifications, and for materials engineers. 1.2 This test method covers method of sampling, type of specimen, specimen preparation, test environment, and method of exposure for determining the susceptibility to SCC of 2XXX (with 1.8 to 7.0 % copper) and 7XXX (with 0.4 to 2.8 % copper) aluminum alloy products, particularly when stressed in the short-transverse direction relative to the grain structure. 1.3 The values stated in SI units are to be regarded as standard. The inch-pound units in parentheses are provided for information. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and de...

Accelerated Stress-Corrosion Testing

Science.gov (United States)

1986-01-01

Test procedures for accelerated stress-corrosion testing of high-strength aluminum alloys faster and provide more quantitative information than traditional pass/fail tests. Method uses data from tests on specimen sets exposed to corrosive environment at several levels of applied static tensile stress for selected exposure times then subsequently tensile tested to failure. Method potentially applicable to other degrading phenomena (such as fatigue, corrosion fatigue, fretting, wear, and creep) that promote development and growth of cracklike flaws within material.

Engineered Barrier System - Assessment of the Corrosion Properties of Copper Canisters. Report from a Workshop. Synthesis and extended abstract

International Nuclear Information System (INIS)

Robinson, Peter

2006-03-01

A general impression from literature studies, presentations by workshop participants and the informal hearing with SKB is that there is in general a strong basis for the handling of copper corrosion in safety assessment. Work has been ongoing in the area for many decades and there appears to be a consensus on several key aspects of corrosion, such as the existence of a threshold potential for localised corrosion. This is of key importance for the assessment of corrosion under repository conditions. Localised corrosion has to be evaluated for the initial oxygenated phase. There is a need to demonstrate that the corrosion profile in reality will be similar to those of small scale experiments, i.e. roughening without real pitting. There is also a need to develop a better and more transparent basis for assessing how much oxygen can be available during the early oxygenated phase. Regarding stress corrosion cracking, there is a need for a consistent and possibly more detailed explanation either why it can be completely disregarded, or accounted for by probabilistic methods. Copper is normally assumed to be resistant to corrosion in oxygen free environments. However, this is not correct for the extremely long time period of one million years covered by SKB's safety assessment. Copper will react with sulphide by reduction of water. This reaction is the basis for SKB's performance assessment model for copper corrosion. The key aspect of this model is the availability of sulphide. SKB may need to address in more detail the availability of sulphide from the groundwater and the buffer bentonite and its speciation and solubility behaviour. However, the most sensitive assumption in SKB's modelling appears to be the assumption of zero microbial activity in the buffer throughout the assessment time scale of 10 6 years. A detailed justification of this assumption is needed and possibly also 'what-if' calculations to illustrate consequences if this assumption turns out not to be

Engineered Barrier System - Assessment of the Corrosion Properties of Copper Canisters. Report from a Workshop. Synthesis and extended abstract

Energy Technology Data Exchange (ETDEWEB)

Robinson, Peter (ed.) [Quintessa Ltd., Henley-on-Thames (GB)] (and others)

2006-03-15

A general impression from literature studies, presentations by workshop participants and the informal hearing with SKB is that there is in general a strong basis for the handling of copper corrosion in safety assessment. Work has been ongoing in the area for many decades and there appears to be a consensus on several key aspects of corrosion, such as the existence of a threshold potential for localised corrosion. This is of key importance for the assessment of corrosion under repository conditions. Localised corrosion has to be evaluated for the initial oxygenated phase. There is a need to demonstrate that the corrosion profile in reality will be similar to those of small scale experiments, i.e. roughening without real pitting. There is also a need to develop a better and more transparent basis for assessing how much oxygen can be available during the early oxygenated phase. Regarding stress corrosion cracking, there is a need for a consistent and possibly more detailed explanation either why it can be completely disregarded, or accounted for by probabilistic methods. Copper is normally assumed to be resistant to corrosion in oxygen free environments. However, this is not correct for the extremely long time period of one million years covered by SKB's safety assessment. Copper will react with sulphide by reduction of water. This reaction is the basis for SKB's performance assessment model for copper corrosion. The key aspect of this model is the availability of sulphide. SKB may need to address in more detail the availability of sulphide from the groundwater and the buffer bentonite and its speciation and solubility behaviour. However, the most sensitive assumption in SKB's modelling appears to be the assumption of zero microbial activity in the buffer throughout the assessment time scale of 10{sup 6} years. A detailed justification of this assumption is needed and possibly also 'what-if' calculations to illustrate consequences if this

Corrosion behavior of beryllium copper and other nonmagnetic alloys in simulated drilling environments

International Nuclear Information System (INIS)

Cribb, W.R.; Booker, J.; Kane, R.D.; Turn, J.C.

1984-01-01

Beryllium copper (BeCu) alloys are known to exhibit high strength and good electrical conductivity. Other attractive properties, low magnetic susceptibility and resistance to galling, make these alloys strong contenders for use as drill collars and instrument housings in drilling equipment. Environmental cracking and corrosion tests were conducted in autoclaves at 66, 121 and 149 C (150, 250 and 300 F) in environments as severe as 10% H 2 S, 20% CO 2 balance N 2 . The results indicate Brush Alloy 25 adequately resists environmental cracking for these conditions, whereas certain nonmagnetic stainless steel cracked. Brush Alloy 25 exhibits acceptable corrosion rates at or below temperatures of 149 C (300 F) in environments with up to 1% H 2 S. Acceptable rates were also observed for environments containing up to 10% H 2 S at 66 C (150 F). The alloy showed this similar acceptable behavior in billet or tube form regardless of the aging treatment

Method For Creating Corrosion Resistant Surface On An Aluminum Copper Alloy

Science.gov (United States)

Mansfeld, Florian B.; Wang, You; Lin, Simon H.

1997-06-03

A method for treating the surface of aluminum alloys hang a relatively high copper content is provided which includes the steps of removing substantially all of the copper from the surface, contacting the surface with a first solution containing cerium, electrically charging the surface while contacting the surface in an aqueous molybdate solution, and contacting the surface with a second solution containing cerium. The copper is substantially removed from the surface in the first step either by (i) contacting the surface with an acidic chromate solution or by (ii) contacting the surface with an acidic nitrate solution while subjecting the surface to an electric potential. The corrosion-resistant surface resulting from the invention is excellent, consistent and uniform throughout the surface. Surfaces treated by the invention may often be certified for use in salt-water services.

Study of the Effect of Sulfide Ions on the Corrosion Resistance of Copper for Use in Containers for High Level radioactive waste

International Nuclear Information System (INIS)

Urbal Espinoza, Andrea Elizabeth

2000-01-01

The work 'Study of sulfide ion on Resisting Copper Corrosion' is part of the project 'Study of Copper Corrosion in Underground Water Solution in Reducer Conditions', which the Department of Nuclear Materials, Chilean Nuclear Energy Commission is carrying out. These activities are important because of this metal's potential applications for handling and controlling contaminating wastes that are a product of using nuclear energy in electric generation. Copper has important mechanical properties and is also resistant to disintegration in corrosive environments, which is an important condition for its use in manufacturing of high level radioactive waste containers. This work is based on a study of cyclic volta metric curves, anodic and cathodic polarization and potentiostatic measurements, with which the potential range, sweep speed system, electrochemical reactions involved and corrosion speed could be defined. The microstructural characterization of the films was done by Scanning Electron Microscopy (SEM), and the chemical composition and surface contamination of the film were studied by photoelectron spectroscopy induced by X- rays (XPS), and the crystalline structure by X- ray Diffraction (XRD). Some noticeable results, such as low potentials (less than .7 V, in cathode direction) and high concentrations of sulfur make the formation of copper sulfides (I) and (II) possible; unlike the potential over .6 V, in anodic direction, where copper oxides (I) and (II) are formed, but they are inhibited by high sulfur concentrations. The morphological study of the copper surface has shown that the film that forms is more abundant and granular at higher cathodic potentials, forming small pits on the surface. The effect of the presence of sulfur ions is minimal, and the metal's deterioration is inhibited by other ions in the groundwater. The corrosion rate is greater as the sulfur concentration rises, and a time period of 20,000 years can be predicted for the total corrosion of

Characterizing Corrosion Effects of Weak Organic Acids Using a Modified Bono Test

Science.gov (United States)

Zhou, Yuqin; Turbini, Laura J.; Ramjattan, Deepchand; Christian, Bev; Pritzker, Mark

2013-12-01

To meet environmental requirements and achieve benefits of cost-effective manufacturing, no-clean fluxes (NCFs) or low-solids fluxes have become popular in present electronic manufacturing processes. Weak organic acids (WOAs) as the activation ingredients in NCFs play an important role, especially in the current lead-free and halogen-free soldering technology era. However, no standard or uniform method exists to characterize the corrosion effects of WOAs on actual metallic circuits of printed wiring boards (PWBs). Hence, the development of an effective quantitative test method for evaluating the corrosion effects of WOAs on the PWB's metallic circuits is imperative. In this paper, the modified Bono test, which was developed to quantitatively examine the corrosion properties of flux residues, is used to characterize the corrosion effects of five WOAs (i.e., abietic acid, succinic acid, glutaric acid, adipic acid, and malic acid) on PWB metallic circuits. Experiments were performed under three temperature/humidity conditions (85°C/85% RH, 60°C/93% RH, and 40°C/93% RH) using two WOA solution concentrations. The different corrosion effects among the various WOAs were best reflected in the testing results at 40°C and 60°C. Optical microscopy was used to observe the morphology of the corroded copper tracks, and scanning electron microscopy (SEM) energy-dispersive x-ray (EDX) characterization was performed to determine the dendrite composition.

Feasibility assessment of copper-base waste package container materials in a tuff repository

International Nuclear Information System (INIS)

Acton, C.F.; McCright, R.D.

1986-01-01

This report discussed progress made during the second year of a two-year study on the feasibility of using copper or a copper-base alloy as a container material for a waste package in a potential repository in tuff rock at the Yucca Mountain site in Nevada. Corrosion testing in potentially corrosive irradiated environments received emphasis during the feasibility study. Results of experiments to evaluate the effect of a radiation field on the uniform corrosion rate of the copper-base materials in repository-relevant aqueous environments are given as well as results of an electrochemical study of the copper-base materials in normal and concentrated J-13 water. Results of tests on the irradiation of J-13 water and on the subsequent formation of hydrogen peroxide are given. A theoretical study was initiated to predict the long-term corrosion behavior of copper in the repository. Tests were conducted to determine whether copper would adversely affect release rates of radionuclides to the environment because of degradation of the Zircaloy cladding. A manufacturing survey to determine the feasibility of producing copper containers utilizing existing equipment and processes was completed. The cost and availability of copper was also evaluated and predicted to the year 2000. Results of this feasibility assessment are summarized

Intramolecular synergistic effect of glutamic acid, cysteine and glycine against copper corrosion in hydrochloric acid solution

International Nuclear Information System (INIS)

Zhang Daquan; Xie Bin; Gao Lixin; Cai Qirui; Joo, Hyung Goun; Lee, Kang Yong

2011-01-01

The corrosion protection of copper by glutamic acid, cysteine, glycine and their derivative (glutathione) in 0.5 M hydrochloric acid solution has been studied by the electrochemical impedance spectroscopy and cyclic voltammetry. The inhibition efficiency of the organic inhibitors on copper corrosion increases in the order: glutathione > cysteine > cysteine + glutamic acid + glycine > glutamic acid > glycine. Maximum inhibition efficiency for cysteine reaches about 92.9% at 15 mM concentration level. The glutathione can give 96.4% inhibition efficiency at a concentration of 10 mM. The molecular structure parameters were obtained by PM3 (Parametric Method 3) semi-empirical calculation. The intramolecular synergistic effect of glutamic acid, cysteine and glycine moieties in glutathione is attributed to the lower energy of the lowest unoccupied molecular orbital (E LUMO ) level and to the excess hetero-atom adsorption centers and the bigger coverage on the copper surface.

Understanding the corrosion inhibition of carbon steel and copper in sulphuric acid medium by amino acids using electrochemical techniques allied to molecular modelling methods

International Nuclear Information System (INIS)

Mendonça, Glaydson L.F.; Costa, Stefane N.; Freire, Valder N.; Casciano, Paulo N.S.; Correia, Adriana N.; Lima-Neto, Pedro de

2017-01-01

Highlights: • Corrosion inhibition of carbon steel and of copper by the amino acids was studied. • Inhibition efficiencies were experimentally achieved by electrochemical impedance. • DFT and Monte Carlo methods allowed correlating molecular properties with inhibition efficiency. • The corrosion inhibition followed the electron donation the electron-back donations process. - Abstract: Six amino acids were evaluated as corrosion inhibitors for carbon steel and copper in 0.5 mol L"−"1 H_2SO_4 solution by potentiodynamic polarization and electrochemical impedance techniques allied to Density Functional Theory (DFT) and Monte Carlo computations The corrosion inhibitor rankings were: Arg > Gln > Asn > Met > Cys > Ser, for copper, and Met > Cys > Ser > Arg > Gln > Asn, for carbon steel. The DFT approach failed to explain the corrosion inhibition rating based on the HOMO and LUMO energies of the isolated amino acid molecules, while the simpler classical Monte Carlo approach, performed considering the interaction energies between the corrosion inhibitor and the metallic substrate, was successful.

The influence of Reynolds number on the galvanic corrosion of the copper/AISI 304 pair in aqueous LiBr solutions

International Nuclear Information System (INIS)

Montanes, M.T.; Sanchez-Tovar, R.; Garcia-Anton, J.; Perez-Herranz, V.

2009-01-01

The influence of Reynolds number on the galvanic corrosion of the copper/AISI 304 stainless steel pair in a concentrated lithium bromide solution was investigated according to the mixed potential theory. A hydraulic circuit was designed to study dynamic corrosion processes in situ. A potential relation between corrosion current density (i corr ) and Reynolds number (Re) was found for copper, showing a mixed control of a chemical step and mass transport through the corrosion products film with the predominance of the former. No dependence of i corr on Re could be established for AISI 304, showing a chemical step control. Moreover, under stagnant conditions, partial passivation may occur in AISI 304; however, under flowing conditions passivation is not possible. Copper is the anodic element of the pair under all flowing conditions analysed. The galvanic phenomenon is more important as Re increases, but the results show compatibility of both materials at all Re values analysed. Similarly, a potential relation between galvanic current density (i G ) and Re was found, showing a mixed control of a chemical step and mass transport with the predominance of the latter. Copper corrosion resistance decreases more rapidly as Re increases due to the AISI 304 galvanic effect: there is a synergy between the galvanic effect and the hydrodynamic conditions. Under stagnant conditions, the galvanic behaviour of the materials is close to the compatibility limit and an inversion of the anodic element of the galvanic pair takes place.

Integrated Corrosion Facility for long-term testing of candidate materials for high-level radioactive waste containment

International Nuclear Information System (INIS)

Estill, J.C.; Dalder, E.N.C.; Gdowski, G.E.; McCright, R.D.

1994-10-01

A long-term-testing facility, the Integrated Corrosion Facility (I.C.F.), is being developed to investigate the corrosion behavior of candidate construction materials for high-level-radioactive waste packages for the potential repository at Yucca Mountain, Nevada. Corrosion phenomena will be characterized in environments considered possible under various scenarios of water contact with the waste packages. The testing of the materials will be conducted both in the liquid and high humidity vapor phases at 60 and 90 degrees C. Three classes of materials with different degrees of corrosion resistance will be investigated in order to encompass the various design configurations of waste packages. The facility is expected to be in operation for a minimum of five years, and operation could be extended to longer times if warranted. A sufficient number of specimens will be emplaced in the test environments so that some can be removed and characterized periodically. The corrosion phenomena to be characterized are general, localized, galvanic, and stress corrosion cracking. The long-term data obtained from this study will be used in corrosion mechanism modeling, performance assessment, and waste package design. Three classes of materials are under consideration. The corrosion resistant materials are high-nickel alloys and titanium alloys; the corrosion allowance materials are low-alloy and carbon steels; and the intermediate corrosion resistant materials are copper-nickel alloys

Pitting Corrosion of Copper in Waters with High pH and Low Alkalinity

Science.gov (United States)

Localized or pitting corrosion of copper pipes used in household drinking-water plumbing is a problem for many water utilities and their customers. Extreme attack can lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. Water quality has b...

Predicting the effects of microbial activity on the corrosion of copper nuclear fuel waste disposal containers

International Nuclear Information System (INIS)

King, F.; Stroes-Gascoyne, S.

1996-08-01

Microbially influenced corrosion (MIC) of copper nuclear fuel waste containers may occur in a disposal vault located 500-1000 m underground in the granitic rock of the Canadian Shield. The extent and diversity of microbial activity in the vault is expected to be limited initially because of the aggressive conditions produced by γ-radiation, elevated temperatures and desiccation of the clay-based buffer in which the containers will be embedded. Experimental results on the heat- and radiation-sensitivity of the natural microbiota in buffer material are presented. The data suggest that the low water activity in the buffer material will severely limit the growth of microbes near the container. The most likely form of MIC involves sulphate-reducing bacteria (SRB). Electrochemical experiments using a clay-covered copper electrode have shown that sulphide ions produced by SRB could diffuse through buffer material and induce corrosion of the container. A method to predict the long-term corrosion behaviour is presented. (author)

Electrochemical techniques implementation for corrosion rate measurement in function of humidity level in grounding systems (copper and stainless steel) in soil samples from Tunja (Colombia)

Science.gov (United States)

Salas, Y.; Guerrero, L.; Blanco, J.; Jimenez, C.; Vera-Monroy, S. P.; Mejía-Camacho, A.

2017-12-01

In this work, DC electrochemical techniques were used to determine the corrosion rate of copper and stainless-steel electrodes used in grounding, varying the level of humidity, in sandy loam and clay loam soils. The maximum corrosion potentials were: for copper -211 and -236mV and for stainless steel of -252 and -281mV, in sandy loam and clay loam respectively, showing that in sandy loam the values are higher, about 30mV. The mechanism by which steel controls corrosion is by diffusion, whereas in copper it is carried out by transfer of mass and charge, which affects the rate of corrosion, which in copper reached a maximum value of 5mm/yr and in Steel 0.8mm/yr, determined by Tafel approximations. The behaviour of the corrosion rate was mathematically adjusted to an asymptotic model that faithfully explains the C.R. as a function of humidity, however, it is necessary to define the relation between the factor □ established in the model and the precise characteristics of the soil, such as the permeability or quantity of ions present.

Electrochemical evaluation of inhibition efficiency of ciprofloxacin on the corrosion of copper in acid media

Energy Technology Data Exchange (ETDEWEB)

Thanapackiam, P. [Department of Chemistry, Coimbatore Institute of Technology, Coimbatore, Tamilnadu, 641 014 (India); Rameshkumar, Subramaniam [Department of Chemistry, Sri Vasavi College, Erode, Tamilnadu, 638 316 (India); Subramanian, S.S. [Department of Chemistry, PSG College of Technology, Coimbatore, Tamilnadu, 641 004 (India); Mallaiya, Kumaravel, E-mail: mkvteam.research@gmail.com [Department of Chemistry, PSG College of Technology, Coimbatore, Tamilnadu, 641 004 (India)

2016-05-01

The inhibition efficiency of ciprofloxacin on the corrosion of copper was studied in 1.0MHNO{sub 3} and 0.5MH{sub 2}SO{sub 4} solutions by electrochemical impedance spectroscopy and potentiodynamic polarization techniques. The corrosion inhibition action of ciprofloxacin was observed to be of mixed type in both the acid media, but with more of a cathodic nature. The experimental data were found to fit well with the Langmuir adsorption isotherm. The thermodynamic parameters such as adsorption equilibrium constant(K{sub ads}), free energy of adsorption(ΔG{sub ads}), activation energy(E{sub a}) and potential of zero charge(PZC) showed that the adsorption of ciprofloxacin onto copper surface involves both physisorption and chemisorption. - Highlights: • The inhibitor efficiency increases with increase in ciprofloxacin concentration. • Polarization measurements show that ciprofloxacin acts as a mixed type inhibitor. • The adsorption of the inhibitor on copper surface follows Langmuir adsorption isotherm. • The negative values of ΔG{sub ads} indicates that the adsorption is spontaneous and exothermic.

Inhibition effect of 4-amino-antipyrine on the corrosion of copper in 3 wt.% NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Hong Song; Chen Wen; Luo Hongqun [Key Laboratory of Eco-environments in Three Gorges Reservoir Region (Ministry of Education), School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Li Nianbing, E-mail: linb@swu.edu.cn [Key Laboratory of Eco-environments in Three Gorges Reservoir Region (Ministry of Education), School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

2012-04-15

Highlights: Black-Right-Pointing-Pointer 4-Amino-antipyrine (AAP) has inhibition behaviour for copper corrosion in 3.0 wt.% NaCl. Black-Right-Pointing-Pointer AAP acted as a mixed-type inhibitor with anodic predominance. Black-Right-Pointing-Pointer Adsorption of AAP on the copper surface obeys the Langmuir isotherm. Black-Right-Pointing-Pointer Quantum chemical calculations were applied to explain the experimental results. - Abstract: The effect of 4-amino-antipyrine (AAP) on the corrosion of copper in 3.0 wt.% NaCl was investigated using weight loss, potentiodynamic polarisation, and electrochemical impedance spectroscopy. The results revealed that AAP acts as a mixed-type inhibitor with more pronounced effect on anodic domain and the inhibition efficiency decreases with increasing the temperature. The adsorption of AAP was found to obey the Langmuir isotherm. Surface characterisation was performed using scanning electron microscope and Fourier transform infrared spectrometer. Quantum chemical calculations show that AAP has large negative charge in nitrogen and oxygen atoms, which facilitates the adsorption of AAP on the copper surface.

Corrosion Inhibition of Copper-nickel Alloy: Experimental and Theoretical Studies

Energy Technology Data Exchange (ETDEWEB)

Khadom, Anees A. [Univ. of Daiyla, Baquba (Iran, Islamic Republic of); Yaro, Aprael S. [Univ. of Baghdad, Aljadreaa (Iran, Islamic Republic of); Musa, Ahmed Y.; Mohamad, Abu Bakar; Kadhum, Abdul Amir H. [UniversitiKebangsaan Malaysia, Bangi (Malaysia)

2012-08-15

The corrosion inhibition of copper-nickel alloy by Ethylenediamine (EDA) and Diethylenetriamine (DETA) in 1.5M HCl has been investigated by weight loss technique at different temperatures. Maximum value of inhibitor efficiency was 75% at 35 .deg. C and 0.2 M inhibitor concentration EDA, while the lower value was 4% at 35 .deg. C and 0.01 M inhibitor concentration DETA. Two mathematical models were used to represent the corrosion rate data, second order polynomial model and exponential model respectively. Nonlinear regression analysis showed that the first model was better than the second model with high correlation coefficient. The reactivity of studied inhibitors was analyzed through theoretical calculations based on density functional theory (DFT). The results showed that the reactive sites were located on the nitrogen (N1, N2 and N4) atoms.

Microelectrodes Based investigation of the Impacts of Water Chemistry on Copper and Iron Corrosion

Science.gov (United States)

The effect of bulk drinking water quality on copper and iron pipe corrosion has been extensively studied. Despite past research, many have argued that bulk water quality does not necessarily reflect water quality near the water-metal interface and that such knowledge is necessary...

An update of the state-of-the-art report on the corrosion of copper under expected conditions in a deep geologic repository

International Nuclear Information System (INIS)

King, Fraser; Lilja, Christina; Pedersen, Karsten; Pitkaenen, Petteri; Vaehaenen, Marjut

2010-12-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 30 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear waste repository located in the Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long-term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature. Various areas are considered: the expected evolution of the geochemical and microbiological conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion during the operational phase and in the bentonite prior to saturation of the buffer by groundwater, general and localised corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. This report is an updated version of that originally published in 2001/2002. The original material has been supplemented by information from studies carried out over the last decade. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid

An update of the state-of-the-art report on the corrosion of copper under expected conditions in a deep geologic repository

Energy Technology Data Exchange (ETDEWEB)

King, F. [Integrity Corrosion Consulting Limited (Canada); Lilja, C. [Svensk Kaernbraenslehantering AB, Stockholm (Sweden); Pedersen, K. [Microbial Analytics Sweden AB, Molnlycke (Sweden); Pitkaenen, P.; Vaehaenen, M.

2012-07-15

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 30 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear waste repository located in the Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long-term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature. Various areas are considered: the expected evolution of the geochemical and microbiological conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion during the operational phase and in the bentonite prior to saturation of the buffer by groundwater, general and localised corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. This report is an updated version of that originally published in 2001/2002. The original material has been supplemented by information from studies carried out over the last decade. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid. (orig.)

An update of the state-of-the-art report on the corrosion of copper under expected conditions in a deep geologic repository

Energy Technology Data Exchange (ETDEWEB)

King, Fraser (Integrity Corrosion Consulting Limited (Canada)); Lilja, Christina (Svensk Kaernbraenslehantering AB (Sweden)); Pedersen, Karsten (Microbial Analytics Sweden AB (Sweden)); Pitkaenen, Petteri; Vaehaenen, Marjut (Posiva Oy (Finland))

2010-12-15

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 30 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear waste repository located in the Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long-term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature. Various areas are considered: the expected evolution of the geochemical and microbiological conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion during the operational phase and in the bentonite prior to saturation of the buffer by groundwater, general and localised corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. This report is an updated version of that originally published in 2001/2002. The original material has been supplemented by information from studies carried out over the last decade. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid

An update of the state-of-the-art report on the corrosion of copper under expected conditions in a deep geologic repository

International Nuclear Information System (INIS)

King, F.; Lilja, C.; Pedersen, K.; Pitkaenen, P.; Vaehaenen, M.

2012-07-01

Copper has been the corrosion barrier of choice for the canister in the Swedish and Finnish, nuclear waste disposal programmes for over 30 years. During that time many studies have been carried out on the corrosion behaviour of copper under conditions likely to exist in an underground nuclear waste repository located in the Fenno-Scandian bedrock. This review is a summary of what has been learnt about the long-term behaviour of the corrosion barrier during this period and what the implications of this knowledge are for the predicted service life of the canisters. The review is based on the existing knowledge from various nuclear waste management programs around the world and from the open literature. Various areas are considered: the expected evolution of the geochemical and microbiological conditions in the groundwater and of the repository environment, the thermodynamics of copper corrosion, corrosion during the operational phase and in the bentonite prior to saturation of the buffer by groundwater, general and localised corrosion following saturation of the compacted bentonite buffer, stress corrosion cracking, radiation effects, the implications of corrosion on the service life of the canister, and areas for further study. This report is an updated version of that originally published in 2001/2002. The original material has been supplemented by information from studies carried out over the last decade. The conclusion drawn from this review is that the original prediction made in 1978 of canister lifetimes exceeding 100,000 years remains valid. (orig.)

Corrosion behavior of novel imitation-gold copper alloy with rare earth in 3.5% NaCl solution

International Nuclear Information System (INIS)

Chen, J.L.; Li, Z.; Zhu, A.Y.; Luo, L.Y.; Liang, J.

2012-01-01

Highlights: → The design alloy has better anti-tarnish property than that of H7211 alloy during salt-spray test. → The corrosion rate of design alloy is much lower than that of H7211 alloy as immersed in NaCl solution. → In the low frequency region, the capacitive behavior normally faded and diffusion process had a key role. → In the medium frequency region, the Bode pattern showed a capacitive behavior. -- Abstract: A novel imitation-gold copper alloy with rare earth was designed and prepared. The corrosion behavior of the alloy immersed in 3.5% NaCl solution and its anti-tarnish property in the salt spray for different days has been studied. The designed alloy (CuZnAlNiMeRe) has more excellent anti-tarnish property and lower corrosion rate than those of currency coinage materials of H7211 alloy (used in China). A uniform and compact of corrosion film has been formed after the designed alloy immersed in 3.5% NaCl solution. The corrosion current densities I corr of the alloy decreased while the polarization resistance R p increased with time. The capacitance of the corrosion product film C film of the alloy decreased while the charge transfer resistance R ct . The Warburg diffusion impedance W R and the resistance of the equivalent circuit R increased with time.

Copper Corrosion in Nuclear Waste Disposal: A Swedish Case Study on Stakeholder Insight

Science.gov (United States)

Andersson, Kjell

2013-01-01

The article describes the founding principles, work program, and accomplishments of a Reference Group with both expert and layperson stakeholders for the corrosion of copper canisters in a proposed deep repository in Sweden for spent nuclear fuel. The article sets the Reference Group as a participatory effort within a broader context of…

Quality Assurance Review of SKB's Copper Corrosion Experiments

Energy Technology Data Exchange (ETDEWEB)

Baldwin, Tamara D.; Hicks, Timothy W. (Galson Sciencies LTD. 5 Grosvenor House, Melton Road, Oakham (United Kingdom))

2010-06-15

SKB is preparing a license application for the construction of a final repository for spent nuclear fuel in Sweden. This application will be supported by the safety assessment SR-Site for the post-closure phase. The assessment of long-term safety is based on a broad range of experimental results from laboratory scale, intermediate scale and up to full scale experiments. It is essential that there is a satisfactory level of assurance that experiments have been carried out with sufficient quality, so that results can be considered to be reliable within the context of their use in safety assessment. The former named authority, SKI, has initiated a series of reviews of SKB's methods of quality assurance and their implementation. This quality assurance review is focused on the work of copper corrosion being conducted in at SKB's Hard Rock Laboratory (HRL) in Aespoe, LOT and Miniature canister (Minican) experiments. In order for the reviewers to get a broad understanding of the issue of copper corrosion both SKB reports as well as the viewpoint of MKG was collected prior to commencement of the actual review task. The purpose of this project is to assess SKB's quality assurance with the view of providing input for the preparation of the SR-Site safety assessment. This has been achieved by examination of the corrosion part of the LOT and Minican experiments using a check list, visits to the relevant facilities, and meetings with contractors and a few members of the SKB staff. The same approach for quality assurance reviews has been used earlier in similar review tasks. During the quality review of the selected projects, several QA- related issues of different degree of severity was noted by the reviewers. The most significant finding was that SKB has chosen to present only selected real-time corrosion monitoring data in TR-09-20. This was surprising and SSM expect that SKB will analyse the reason for this thoroughly. The reviewers also made other

Corrosion Inhibition of the Galvanic Couple Copper-Carbon Steel in Reverse Osmosis Water

Directory of Open Access Journals (Sweden)

Irene Carrillo

2011-01-01

Full Text Available The purpose of this paper is to evaluate the electrochemical behaviour of corrosion inhibition of the copper-carbon steel galvanic couple (Cu-CS, exposed to reverse osmosis water (RO used for rinsing of heat exchangers for heavy duty machinery, during manufacture. Molybdate and nitrite salts were utilized to evaluate the inhibition behaviour under galvanic couple conditions. Cu-CS couple was used as working electrodes to measure open circuit potential (OCP, potentiodynamic polarization (PP, and electrochemical impedance spectroscopy (EIS. The surface conditions were characterized by scanning electron microscopy (SEM and electron dispersive X-ray spectroscopy (EDS. The most effective concentration ratio between molybdate and nitrite corrosion inhibitors was determined. The morphological study indicated molybdate deposition on the anodic sites of the galvanic couple. The design of molybdate-based corrosion inhibitor developed in the present work should be applied to control galvanic corrosion of the Cu-CS couple during cleaning in the manufacture of heat exchangers.

Metallic corrosion in the polluted urban atmosphere of Hong Kong.

Science.gov (United States)

Liu, Bo; Wang, Da-Wei; Guo, Hai; Ling, Zhen-Hao; Cheung, Kalam

2015-01-01

This study aimed to explore the relationship between air pollutants, particularly acidic particles, and metallic material corrosion. An atmospheric corrosion test was carried out in spring-summer 2012 at a polluted urban site, i.e., Tung Chung in western Hong Kong. Nine types of metallic materials, namely iron, Q235 steel, 20# steel, 16Mn steel, copper, bronze, brass, aluminum, and aluminum alloy, were selected as specimens for corrosion tests. Ten sets of the nine materials were all exposed to ambient air, and then each set was collected individually after exposure to ambient air for consecutive 6, 13, 20, 27, 35, 42, 49, 56, 63, and 70 days, respectively. After the removal of the corrosion products on the surface of the exposed specimens, the corrosion rate of each material was determined. The surface structure of materials was observed using scanning electron microscopy (SEM) before and after the corrosion tests. Environmental factors including temperature, relative humidity, concentrations of gaseous pollutants, i.e., sulfur dioxide (SO₂), nitrogen dioxide (NO₂), carbon monoxide (CO), ozone (O₃), and particulate-phase pollutants, i.e., PM₂.₅ (FSP) and PM₁₀ (RSP), were monitored. Correlation analysis between environmental factors and corrosion rate of materials indicated that iron and carbon steel were damaged by both gaseous pollutants (SO₂ and NO₂) and particles. Copper and copper alloys were mainly corroded by gaseous pollutants (SO₂ and O₃), while corrosion of aluminum and aluminum alloy was mainly attributed to NO₂ and particles.

Mechanisms of Copper Corrosion in Aqueous Environments. A report from the Swedish National Council for Nuclear Waste's scientific workshop, on November 16, 2009

International Nuclear Information System (INIS)

2010-01-01

In 2010 the Swedish Nuclear Fuel and Waste Management Company, SKB, plans to submit its license application for the final repository of spent nuclear fuel. The proposed method is the so-called KBS-3 method and implies placing the spent nuclear fuel in copper canisters, surrounded by a buffer of bentonite clay, at 500 m depth in the bedrock. The site selected by SKB to host the repository is located in the municipality of Oesthammar on the Swedish east coast. The copper canister plays a key role in the design of the repository for spent nuclear fuel in Sweden. The long-term physical and chemical stability of copper in aqueous environments is fundamental for the safety evolution of the proposed disposal concept. However, the corrosion resistance of copper has been questioned by results obtained under anoxic conditions in aqueous solution. These observations caused some head-lines in the Swedish newspapers as well as public and political concerns. Consequently, the Swedish National Council for Nuclear Waste organized a scientific workshop on the issue 'Mechanisms of Copper Corrosion in Aqueous Environments'. The purpose of the workshop was to address the fundamental understanding of the corrosion characteristics of copper regarding oxygen-free environments, and to identify what additional information is needed to assess the validity of the proposed corrosion mechanism and its implication on the containment of spent nuclear fuel in a copper canister. This seminar report is based on the presentations and discussions at the workshop. It also includes written statements by the members of the expert panel

Substituted benzotriazoles as inhibitors of copper corrosion in borate buffer solutions

Science.gov (United States)

Agafonkina, M. O.; Andreeva, N. P.; Kuznetsov, Yu. I.; Timashev, S. F.

2017-08-01

The adsorption of substituted 1,2,3-benzotriazoles (R-BTAs) onto copper is measured via ellipsometry in a pure borate buffer (pH 7.4) and satisfactorily described by Temkin's isotherm. The adsorption free energy (-Δ G a 0 ) values of these azoles are determined. The (-Δ G a 0 ) values are found to rise as their hydrophobicity, characterized by the logarithm of the partition coefficient of a substituted BTA in a model octanol-water system (log P), grows. The minimum concentration sufficient for the spontaneous passivation of copper ( C min) and a shift in the potential of local copper depassivation with chlorides ( E pt) after an azole is added to the solution (i.e., Δ E = E pt in - E pt backgr characterizing the ability of its adsorption to stabilize passivation) are determined in the same solution containing a corrosion additive (0.01M NaCl) for each azole under study. Both criteria of the passivating properties of azoles (log C min and Δ E) are shown to correlate linearly with log P, testifying to the role played by surface activity of this family of organic inhibitors in protecting copper in an aqueous solution.

SR-XRD in situ monitoring of copper-IUD corrosion in simulated uterine fluid using a portable spectroelectrochemical cell.

Science.gov (United States)

Grayburn, Rosie A; Dowsett, Mark G; Sabbe, Pieter-Jan; Wermeille, Didier; Anjos, Jorge Alves; Flexer, Victoria; De Keersmaecker, Michel; Wildermeersch, Dirk; Adriaens, Annemie

2016-08-01

The objective of this work is to study the initial corrosion of copper in the presence of gold when placed in simulated uterine fluid in order to better understand the evolution of active components of copper-IUDs. In order to carry out this study, a portable cell was designed to partially simulate the uterine environment and provide a way of tracking the chemical changes occurring in the samples in situ within a controlled environment over a long period of time using synchrotron spectroelectrochemistry. The dynamically forming crystalline corrosion products are determined in situ for a range of copper-gold surface ratios over the course of a 10-day experiment in the cell. It is concluded that the insoluble deposits forming over this time are not the origin of the anticonception mechanism. Copyright © 2016 Elsevier B.V. All rights reserved.

The role of surface preparation in corrosion protection of copper with nanometer-thick ALD alumina coatings

Energy Technology Data Exchange (ETDEWEB)

Mirhashemihaghighi, Shadi; Światowska, Jolanta [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Maurice, Vincent, E-mail: vincent.maurice@chimie-paristech.fr [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Seyeux, Antoine; Klein, Lorena H. [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France); Salmi, Emma; Ritala, Mikko [Laboratory of Inorganic Chemistry, Department of Chemistry, University of Helsinki, P.O. Box 55, FIN-00014 Helsinki (Finland); Marcus, Philippe [PSL Research University, CNRS – Chimie ParisTech, Institut de Recherche de Chimie Paris (IRCP), 11 rue Pierre et Marie Curie, 75005 Paris (France)

2016-11-30

Highlights: • 10–50 nm thick alumina coatings were grown on copper by atomic layer deposition. • Surface smoothening by substrate annealing was studied as pre-deposition treatment. • Corrosion protection is promoted by pre-treatment for 10 nm but not for thicker films. • Local adhesion failure is assigned to the stresses accumulated in the thicker films. • Surface smoothening decreases the interfacial strength bearing the film stresses. - Abstract: Surface smoothening by substrate annealing was studied as a pre-treatment for improving the corrosion protection provided to copper by 10, 20 and 50 nm thick alumina coatings deposited by atomic layer deposition. The interplay between substrate surface state and deposited film thickness for controlling the corrosion protection provided by ultrathin barrier films is demonstrated. Pre-annealing at 750 °C heals out the dispersed surface heterogeneities left by electropolishing and reduces the surface roughness to less than 2 nm independently of the deposited film thickness. For 10 nm coatings, substrate surface smoothening promotes the corrosion resistance. However, for 20 and 50 nm coatings, it is detrimental to the corrosion protection due to local detachment of the deposited films. The weaker adherence of the thicker coatings is assigned to the stresses accumulated in the films with increasing deposited thickness. Healing out the local heterogeneities on the substrate surface diminishes the interfacial strength that is bearing the stresses of the deposited films, thereby increasing adhesion failure for the thicker films. Pitting corrosion occurs at the local sites of adhesion failure. Intergranular corrosion occurs at the initially well coated substrate grain boundaries because of the growth of a more defective and permeable coating at grain boundaries.

Tendency of the 18-8 type corrosion-resistant steel to cracking in automatic building-up of copper and copper base alloys in argon

International Nuclear Information System (INIS)

Abramovich, V.R.; Andronik, V.A.

1978-01-01

Studied was the tendency of the 18-8 type corrosion-resistant steel to cracking during automatic building-up of copper and bronze in argon. The investigation was carried out on the 0kh18n10t steel in argon. It had been established, that the degree of copper penetration into the steel inceases with the increase in the time of the 0Kh18n10t steel contact with liquid copper. Liquid copper and copper base alloys have a detrimental effect on mechanical properties of the steel under external tensile load during intercontant. It is shown that in building-up of copper base alloys on the steel-0Kh18n10t, tendency of the steel to cracking decreases with increase in stiffness of a surfaced weld metal plate and with decrease in building-up energy per unit length. The causes of macrocracking in steel at building-up non-ferrous metals are explained. The technological procedures to avoid cracking are suggested

Atmospheric corrosion and runoff processes on copper and zinc as roofing materials

OpenAIRE

He, Wenle

2002-01-01

An extensive investigation with parallel field andlaboratory exposures has been conducted to elucidateatmospheric corrosion and metal runoff processes on copper andzinc used for roofing applications. Detailed studies have beenperformed to disclose the effect of various parameters on therunoff rate including: surface inclination and orientation,natural patination (age), patina composition, rain duration andvolume, rain pH, and length of dry periods inbetween rainevents. Annual and average corr...

The stress corrosion cracking of copper nuclear waste containers

International Nuclear Information System (INIS)

King, F.; Litke, C.D.; Ikeda, B.M.

1999-01-01

The extent of stress corrosion cracking (SCC) of copper nuclear waste containers is being predicted on the basis of a 'limited propagation' argument. In this argument, it is accepted that crack initiation may occur, but it is argued that the environmental conditions and material properties required for a through-wall crack to propagate will not be present. In this paper, the effect of one environmental parameter, the supply of oxidant (J ox ), on the crack growth rate is examined. Experiments have been conducted on two grades of Cu in NANO 2 environments using two loading techniques. The supply of oxidant has been varied either electrochemically in bulk solution using different applied current densities or by embedding the loaded test specimens in compacted buffer material containing O 2 as the oxidant. Measured and theoretical crack growth rates as a function of J ox are compared with the predicted oxidant flux to the containers in a disposal vault and an estimate of the maximum crack depth on a container obtained. (author)

The stress corrosion cracking of copper nuclear waste containers

International Nuclear Information System (INIS)

King, F.; Litke, C.D.; Ikeda, B.M.

1999-01-01

The extent of stress corrosion cracking (SCC) of copper nuclear waste containers is being predicted on the basis of a limited propagation argument. In this argument, it is accepted that crack initiation may occur, but it is argued that the environmental conditions and material properties required for a through-wall crack to propagate will not be present. In this paper, the effect of one environmental parameter, the supply of oxidant (J OX ), on the crack growth rate is examined. Experiments have been conducted on two grades of Cu in NaNO 2 environments using two loading techniques. The supply of oxidant has been varied either electrochemically in bulk solution using different applied current densities or by embedding the loaded test specimens in compacted buffer material containing O 2 as the oxidant. Measured and theoretical crack growth rates as a function of J OX are compared with the predicted oxidant flux to the containers in a disposal vault and an estimate of the maximum crack depth on a container obtained

Electrodeposited Reduced Graphene Oxide Films on Stainless Steel, Copper, and Aluminum for Corrosion Protection Enhancement

Directory of Open Access Journals (Sweden)

Abdulkareem Mohammed Ali Al-Sammarraie

2017-01-01

Full Text Available The enhancement of corrosion protection of metals and alloys by coating with simple, low cost, and highly adhered layer is still a main goal of many workers. In this research graphite flakes converted into graphene oxide using modified Hammers method and then reduced graphene oxide was electrodeposited on stainless steel 316, copper, and aluminum for corrosion protection application in seawater at four temperatures, namely, 20, 30, 40, and 50°C. All corrosion measurements, kinetics, and thermodynamics parameters were established from Tafel plots using three-electrode potentiostat. The deposited films were examined by FTIR, Raman, XRD, SEM, and AFM techniques; they revealed high percentages of conversion to the few layers of graphene with confirmed defects.

Cephradine as corrosion inhibitor for copper in 0.9% NaCl solution

Science.gov (United States)

Tasić, Žaklina Z.; Petrović Mihajlović, Marija B.; Radovanović, Milan B.; Simonović, Ana T.; Antonijević, Milan M.

2018-05-01

The effect of (6R,7R)-7-[[(2R)-2-amino-2-cyclohexa-1,4-dien-1-ylacetyl]amino]-3-methyl-8-oxo-5-thia-1-azobicyclo[4.2.0]oct-2-ene-2-carboxylic acid (cephradine) on corrosion behavior of copper in 0.9% NaCl solution was investigated. The electrochemical methods including the open circuit potential measurements, potentiodynamic polarization and electrochemical impedance spectroscopy measurements, scanning electron microscopy with energy dispersive X-ray spectroscopy and quantum chemical calculations were used for this investigation. According to the results obtained by potentiodynamic polarization, cephradine acts as mixed type inhibitor. Also, the results obtained by electrochemical impedance spectroscopy indicate that cephradine provides good copper protection in 0.9% NaCl solution. The inhibition efficiency of cephradine increases with increasing its concentration. The scanning electron microscopy with energy dispersive X-ray spectroscopy confirms that a protective layer is formed on the copper surface due to the adsorption of cephradine on the active sites on the copper surface. Adsorption of cephradine in 0.9% NaCl solution follows the Langmuir adsorption isotherm. Quantum chemical calculations are in agreement with results obtained by electrochemical measurements.

Superhydrophobic copper surfaces fabricated by fatty acid soaps in aqueous solution for excellent corrosion resistance

Energy Technology Data Exchange (ETDEWEB)

Xu, Wenlong; Hu, Yuanyuan; Bao, Wenda; Xie, Xiaoyu; Liu, Yiran; Song, Aixin, E-mail: songaixin@sdu.edu.cn; Hao, Jingcheng

2017-03-31

Highlights: • The superhydrophobic property can be realized in a much quicker process (7.5 min) in aqueous solution than in ethanol. • The fabrication process of superhydrophobic metal surfaces greatly increases the safety in industrial manufacture in commercial scale. • The superhydrophobic copper surfaces show excellent corrosion resistance. - Abstract: A simple and safe one-step immersion method was developed to obtain the stable superhydrophobic copper surfaces with excellent corrosion resistance ability using fatty acids in water-medium instead of ethanol. An organic alkali, N,N-dimethylcyclohexylamine (DMCHA), was chosen to solve the poor solubility of fatty acids in water and the high Krafft point of carboxylate salts with inorganic counterions. The superhydrophobic property can be realized in a much quicker process (7.5 min) in aqueous solution than in ethanol (more than 2 d), which is universally feasible for the fabrication of superhydrophobic metal surfaces in industry scale, thereby greatly increasing the safety in industrial manufacture.

Mechanisms of Copper Corrosion in Aqueous Environments. A report from the Swedish National Council for Nuclear Waste's scientific workshop, on November 16, 2009

Energy Technology Data Exchange (ETDEWEB)

2010-07-01

In 2010 the Swedish Nuclear Fuel and Waste Management Company, SKB, plans to submit its license application for the final repository of spent nuclear fuel. The proposed method is the so-called KBS-3 method and implies placing the spent nuclear fuel in copper canisters, surrounded by a buffer of bentonite clay, at 500 m depth in the bedrock. The site selected by SKB to host the repository is located in the municipality of Oesthammar on the Swedish east coast. The copper canister plays a key role in the design of the repository for spent nuclear fuel in Sweden. The long-term physical and chemical stability of copper in aqueous environments is fundamental for the safety evolution of the proposed disposal concept. However, the corrosion resistance of copper has been questioned by results obtained under anoxic conditions in aqueous solution. These observations caused some head-lines in the Swedish newspapers as well as public and political concerns. Consequently, the Swedish National Council for Nuclear Waste organized a scientific workshop on the issue 'Mechanisms of Copper Corrosion in Aqueous Environments'. The purpose of the workshop was to address the fundamental understanding of the corrosion characteristics of copper regarding oxygen-free environments, and to identify what additional information is needed to assess the validity of the proposed corrosion mechanism and its implication on the containment of spent nuclear fuel in a copper canister. This seminar report is based on the presentations and discussions at the workshop. It also includes written statements by the members of the expert panel

Nanoscale surface characterization of aqueous copper corrosion: Effects of immersion interval and orthophosphate concentration

Energy Technology Data Exchange (ETDEWEB)

Daniels, Stephanie L. [Department of Chemistry, Louisiana State University, Baton Rouge, LA 70803 (United States); United States Environmental Protection Agency, National Risk Management Research Laboratory (NRMRL), Water Supply and Water Resource Division (WSWRD), Cincinnati, OH 45268 (United States); Sprunger, Phillip T. [Department of Physics and Astronomy, Louisiana State University, Baton Rouge, LA 70803 (United States); Center for Advanced Microstructures and Devices, Synchrotron Radiation Facility of Louisiana State University, Baton Rouge, LA 70803 (United States); Kizilkaya, Orhan [Center for Advanced Microstructures and Devices, Synchrotron Radiation Facility of Louisiana State University, Baton Rouge, LA 70803 (United States); Lytle, Darren A. [United States Environmental Protection Agency, National Risk Management Research Laboratory (NRMRL), Water Supply and Water Resource Division (WSWRD), Cincinnati, OH 45268 (United States); Garno, Jayne C., E-mail: jgarno@lsu.edu [Department of Chemistry, Louisiana State University, Baton Rouge, LA 70803 (United States)

2013-11-15

Morphology changes for copper surfaces exposed to different water parameters were investigated at the nanoscale with atomic force microscopy (AFM), as influenced by changes in pH and the levels of orthophosphate ions. Synthetic water samples were designed to mimic physiological chemistries for drinking water, both with and without addition of orthophosphate over a pH range 6.5–9. Copper surfaces treated with orthophosphate as a corrosion inhibitor after 6 and 24 h were evaluated. Tapping mode AFM images revealed dosing of the water with 6 mg/L of orthophosphate was beneficial in retarding the growth of copper by-products. The chemical composition and oxidation state of the surface deposits were characterized with X-ray diffraction (XRD), near edge X-ray absorption fine structure (NEXAFS) spectroscopy and Fourier transform infrared spectroscopy (FTIR).

Synchrotron based x-ray fluorescence microscopy confirms copper in the corrosion products of metals in contact with treated wood

Science.gov (United States)

Samuel L. Zelinka; Joseph E. Jakes; Grant T. Kirker; David Vine; Stefan Vogt

2017-01-01

Copper based waterborne wood preservatives are frequently used to extend the service life of wood products when subjected to frequent moisture exposure. While these copper based treatments protect the wood from fungal decay and insect attack, they increase the corrosion of metals embedded or in contact with the treated wood. Previous research has shown the most...

Kinetic modelling of bentonite-canister interaction. Long-term predictions of copper canister corrosion under oxic and anoxic conditions

Energy Technology Data Exchange (ETDEWEB)

Wersin, P; Spahiu, K; Bruno, J [MBT Tecnologia Ambiental, Cerdanyola (Spain)

1994-09-01

A new modelling approach for canister corrosion which emphasises chemical processes and diffusion at the bentonite-canister interface is presented. From the geochemical boundary conditions corrosion rates for both an anoxic case and an oxic case are derived and uncertainties thereof are estimated via sensitivity analyses. Time scales of corrosion are assessed by including calculations of the evolution of redox potential in the near field and pitting corrosion. This indicates realistic corrosion depths in the range of 10{sup -7} and 4*10{sup -5} mm/yr, respectively for anoxic and oxic corrosion. Taking conservative estimates, depths are increased by a factor of about 200 for both cases. From these predictions it is suggested that copper canister corrosion does not constitute a problem for repository safety, although certain factors such as temperature and radiolysis have not been explicitly included. The possible effect of bacterial processes on corrosion should be further investigated as it might enhance locally the described redox process. 35 refs, 11 figs, 6 tabs.

Kinetic modelling of bentonite-canister interaction. Long-term predictions of copper canister corrosion under oxic and anoxic conditions

International Nuclear Information System (INIS)

Wersin, P.; Spahiu, K.; Bruno, J.

1994-09-01

A new modelling approach for canister corrosion which emphasises chemical processes and diffusion at the bentonite-canister interface is presented. From the geochemical boundary conditions corrosion rates for both an anoxic case and an oxic case are derived and uncertainties thereof are estimated via sensitivity analyses. Time scales of corrosion are assessed by including calculations of the evolution of redox potential in the near field and pitting corrosion. This indicates realistic corrosion depths in the range of 10 -7 and 4*10 -5 mm/yr, respectively for anoxic and oxic corrosion. Taking conservative estimates, depths are increased by a factor of about 200 for both cases. From these predictions it is suggested that copper canister corrosion does not constitute a problem for repository safety, although certain factors such as temperature and radiolysis have not been explicitly included. The possible effect of bacterial processes on corrosion should be further investigated as it might enhance locally the described redox process. 35 refs, 11 figs, 6 tabs

Corrosion product identification and relative rates of corrosion of candidate metals in an irradiated air-steam environment

International Nuclear Information System (INIS)

Reed, D.T.; Swayambunathan, V.; Tani, B.S.; Van Konynenburg, R.A.

1989-01-01

Previously reported work by others indicates that dicopper trihydroxide nitrate, Cu 2 NO 3 (OH) 3 , forms on copper and copper alloys subjected to irradiated moist air near room temperature. We have performed experiments over a range of temperature and humidity, and have found that this species is formed at temperatures up to at least 150 degree C if low to intermediate relative humidities are present. At 150 degree C and 100% relative humidity, only Cu 2 O and CuO were observed. The relative general corrosion rates of the copper materials tested in 1-month experiments at dose rates of 0.7 and 2.0 kGy/h were Cu > 70/30 Cu--Ni > Al-bronze. High-nickel alloy 825 showed no observable corrosion. 29 refs., 4 tabs

Evaluation of copper, aluminum bronze, and copper-nickel container material for the Yucca mountain project

International Nuclear Information System (INIS)

Kass, J.

1990-01-01

Copper, 70 percent aluminum bronze, and 70/30 copper-nickel were evaluated as potential waste-packaging materials as part of the Yucca Mountain Project. The proposed waste repository site is under a desert mountain in southern Nevada. The expected temperatures at the container surface are higher than at other sites, about 250C at the beginning of the containment period; they could fall below the boiling point of water during this period, but will be exposed to very little water, probably less than 5 l/a. Initial gamma flux will be 10 4 rad/h, and no significant hydrostatic or lithostatic pressure is expected. Packages will contain PWR or BWR fuel, or processed-glass waste. Three copper alloys are being considered for containers: oxygen-free copper (CDA 102); 7 percent aluminum bronze (CDA 613); and 70/30 copper-nickel (CDA 715). Phase separation due to prolonged thermal exposure could be a problem for the two alloys, causing embrittlement. The reduction of internal oxides present in pure copper by hydrogen could cause mechanical degradation. Corrosion and oxidation rates measured for the three materials in well water with and without gamma irradiation at flux rates about ten times higher than those expected were all quite small. The corrosion/oxidation rates for CDA715 show a marked increase under irradiation, but are still acceptable. In the presence of ammonia and other nitrogen-bearing species stress corrosion cracking (SCC) is a concern. Welded U-bend specimens of all three materials have been tested for up to 10000 h in highly irradiated environments, showing no SCC. There was some alloy segregation in the Al bronze specimens. The investigators believe that corrosion and mechanical properties will not present problems for these materials at this site. Further work is needed in the areas of weld inspection, welding techniques, embrittlement of weld metal, the effects of dropping the containers during emplacement, and stress corrosion cracking. Other materials

Vehicle accelerated corrosion test procedures for automotive in Malaysia

Directory of Open Access Journals (Sweden)

Anuar Liza

2017-01-01

Full Text Available An accelerated corrosion test, known as proving ground accelerated test, is commonly performed by automotive manufacturers to evaluate the corrosion performance of a vehicle. The test combines corrosion and durability inputs to detect potential failures that may occur during in-service conditions. Currently, the test is conducted at an external test center overseas. Such test is aimed to simulate the effects of one year accelerated corrosion in severe corrosive environment of the north-east and south east of America. However, the test results obtained do not correlate with the actual corrosion conditions observed in the Malaysian market, which is likely attributed to the different test environment of the tropical climate of vehicles in service. Therefore, a vehicle accelerated corrosion test procedure that suits the Malaysian market is proposed and benchmarked with other global car manufacturers that have their own dedicated corrosion test procedure. In the present work, a test track is used as the corrosion test ground and consists of various types of roads for structural durability exposures. Corrosion related facilities like salt trough, mud trough and gravel road are constructed as addition to the existing facilities. The establishment of accelerated corrosion test facilities has contributed to the development of initial accelerated corrosion test procedure for the national car manufacturer. The corrosion exposure is monitored by fitting test coupons at the underbody of test vehicle using mass loss technique so that the desired corrosion rate capable of simulating the real time corrosion effects for its target market.

Study by acoustic emission and electrochemical methods of the corrosion and the protection of the copper-zinc alloy (60/40) in neutral and alkaline media

International Nuclear Information System (INIS)

Assouli, B.

2002-12-01

The aim of this work is to study and characterize, by electrochemical methods and acoustic emission, the corrosion and the protection of the copper-zinc alloy (60/40) having a metallographic structure αβ'. The electrochemical measurements, in neutral, chlorinated or alkaline medium have allowed, to study the corrosion resistance of the copper-zinc and to show that the corrosion of this alloy, in the used media, is determined by a diffusional mechanism. The observations to the optical and scanning electron microscopes and the EDX analyzes have confirmed that this corrosion phenomenon is mainly due to the selective dissolution of the β' phase. The acoustic emission has shown, during this corrosion, the presence of two emissive sources whose initiation has been attributed to the relaxation of the micro- and macro- residual stresses of the α phase. These stresses have been characterized by X-ray diffraction and the salvoes emitted during the relaxation of these stresses have been discriminated by the characteristic frequencies and by the barycenter of their spectral density. The protection of this alloy has been carried out by the 2-mercapto-benzimidazole (MBI). This last compound has been tested both as inhibitor added directly in the corrosive medium and/or as polymer film previously deposited by an electrochemical way (p-MBI). The MBI is very efficient for an inhibition in a chlorinated alkaline medium. It is an interphase inhibitor. The p-MBI is efficient too in a neutral chlorinated medium and is moreover non pollutant for the environment. (O.M.)

Behavior of Corrosion of a Heat Pipe Cooling Device in a Computer

Directory of Open Access Journals (Sweden)

S. Rittidech

2017-12-01

Full Text Available The aim of this study was to perform life testing and to determine the effect of working time on the corrosion of a heat pipe used for cooling in a computer. The heat pipe was made from a copper tube. The heat pipe consists of evaporator and condenser section. It had a specification similar with the use in ordinary computers, the working fluid being distilled water. When the computer starts, the concentration of the copper solution slightly increases. The greater copper concentration was 0.00062 ppm upon 3000-5000 hours of testing. The surface traces of corrosion rises due to the oxidation of the porous material within the working fluid. The test found that oxygen (O and carbon (C are component contents.

The Effect of Phosphate on the Morphological and Spectroscopic Properties of Copper Pipes Experiencing Localized Corrosion

Science.gov (United States)

Extensive localized or pitting corrosion of copper pipes used in household drinking-water plumbing can eventually lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. A growing number of problems have been associated with high pH and low ...

Microbial induced corrosion (MIC) on DHP copper by Desulfovibrio desulfuricans and Bacillus megaterium strains in media simulating heater waters

International Nuclear Information System (INIS)

Zumelzu, E.; Cabezas, C.; Schoebitz, R.; Ugarte, R.; Rodriguez, E.D.; Rios, J.

2003-01-01

The complexity and diversity of microbial populations in water heating systems of steam generators make it necessary to study the magnitude of the metabolic activity of bacteria and biofilm development that may lead to degradation of metal components through microbial induced corrosion (MIC). Electrolytes simulating the conditions found in heater water networks were used to induce biofilm formation on DHP copper coupons by Desulfovibrio desulfuricans DSMZ and Bacillus megaterium C10, a commercial strain and an isolate from these waters, respectively. In order to enhance their action, industrial waters enriched with the minimum nutrient content such as sodium lactate and sodium sulphite for the DSMZ strain and glucose, proteose peptone and starch for the C10 strain were employed. Biofilm formation was studied under controlled temperature, time, shaking, pH and concentrations of the media used in this study. Then, the samples were electrochemically tested in an artificial solution of sea water as control medium, based on the hypothesis that the action of an aggressive biofilm/electrolyte medium generates damaged and non-damaged areas on the metal surface, and assuming that the sea water trial can detect the latter. Hence, a higher anodic current was associated with a lower degradation of the metal surface by the action of one of the media under study. All these trials were performed along with bacterial count, scanning electron microscopy (SEM) and atomic absorption spectroscopy (AAS). Furthermore, it was possible to identify under which conditions MIC on DHP copper occurred and complex mechanisms from retention of cations to diffusion processes at the biofilm/tested media interface level were proposed. Surface corrosion by MIC took place on DHP copper; therefore, greater control on the treatment of industrial waters is highly desirable. (author)

Thermally driven self-healing using copper nanofiber heater

Science.gov (United States)

Lee, Min Wook; Jo, Hong Seok; Yoon, Sam S.; Yarin, Alexander L.

2017-07-01

Nano-textured transparent heaters made of copper nanofibers (CuNFs) are used to facilitate accelerated self-healing of bromobutyl rubber (BIIR). The heater and BIIR layer are separately deposited on each side of a transparent flexible polyethylene terephthalate (PET) substrate. A pre-notched crack on the BIIR layer was bridged due to heating facilitated by CuNFs. In the corrosion test, a cracked BIIR layer covered a steel substrate. An accelerated self-healing of the crack due to the transparent copper nanofiber heater facilitated an anti-corrosion protective effect of the BIIR layer.

Corrosion of high-density sintered tungsten alloys. Part 2

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1988-12-01

The behaviour of four high-density sintered tungsten alloys has been evluated and compared with that of pure tungsten. Rates of corrosion during the cyclic humidity and the salt mist tests were ascertained from weight loss measurements. Insight into the corrosion mechanism was gained from the nature of the corrosion products and an examination of the corroded surfaces. In the tests, the alloy 95% W, 2.5% Ni, 1.5% Fe was the most corrosion resistant. The data showed that copper as an alloying element accelerates corrosion of tungsten alloys. Both attack on the tungsten particles and the binder phase were observed together with tungsten grain loss. 6 refs., 3 tabs.,

A Study of Protection of Copper Alloys

International Nuclear Information System (INIS)

Kim, E. A.; Kim, S. H.; Kim, C. R.

1974-01-01

Volatile treatment of high capacity boiler water with hydrazine and ammonia is studied. Ammonia comes from the decomposition of excess hydrazine injected to treat dissolved oxygen. Ammonia is also injected for the control of pH. To find an effect of such ammonia on the copper alloy, the relations between pH and iron, and ammonia and copper are studied. Since the dependence of corrosion of iron on pH differs from that of copper, a range of pH was selected experimentally to minimize the corrosion rates of both copper and iron. Corrosion rates of various copper alloys are also compared

The effect of conditioning agents on the corrosive properties of molten urea

Energy Technology Data Exchange (ETDEWEB)

Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

1991-01-01

From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

Alginate biopolymer as green corrosion inhibitor for copper in 1 M hydrochloric acid: Experimental and theoretical approaches

Science.gov (United States)

Jmiai, A.; El Ibrahimi, B.; Tara, A.; El Issami, S.; Jbara, O.; Bazzi, L.

2018-04-01

The anti-corrosion behavior of sodium alginate (SA) on copper in the 1 M hydrochloric medium was carried out using weight loss and electrochemical measurements. The obtained results show that the inhibition increases with SA concentration and then reaches a maximum of 83% at a concentration of 0.1 mg L-1. The effect of temperature on the reactions of copper corrosion inhibition and analyzing the thermodynamic parameters revealed that the mode of adsorption has a physical nature and obeys the Langmuir isotherm. The surface morphology was performed by scanning electron microscopy coupled with energy dispersive X-ray spectrometry and atomic force microscopy. To better understand the adsorption mechanism, describing the relationship between inhibitory ability and the molecular structure of SA, quantum calculations using density functional theory were performed. Monte Carlo simulation approache was performed to know well of the relationship between the inhibition ability and molecular structure of alginate.

Compatibility studies of copper, brass and cupronickel with Hytherm-500 thermofluid

International Nuclear Information System (INIS)

Pujar, M.G.; Dayal, R.K.; Gnanamoorthy, J.B.

1989-01-01

Carbon steel used as a structural material in thermofluid/water heat exchangers in the Fast Breeder Test Reactor (FBTR) got perforated resulting in leakage. To suggest an alternative better corrosion resistant material for these exchangers, corrosion resistance studies of copper based alloy systems in both a s received and pickled conditions were carried out in the thermofluid medium (Hytherm-500) at room temperature (∼298 K), 373 K and 423 K upto 500 h duration. The tested materials, copper, admiralty brass and 70/30 cupronickel were found to have excellent corrosion resistance in both as-received and pickled conditions. In all the cases corrosion rates decreased with increased duration of exposure. All the above materials showed better corrosion resistance in pickled condition compared to that in as-received condition. The relative corrosion resistance of these three alloys was as follows: admiralty brass > cop per > cupronickel. This trend in the corrosion resistance was observed in both as-received and pickled conditions. In general, the corrosion resistance in pickled condition was found to be better than that in as-received condition. (author). 3 refs., 3 figs., 2 tabs

Long Term Corrosion/Degradation Test Six Year Results

Energy Technology Data Exchange (ETDEWEB)

M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

2004-09-01

The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

Accelerated cyclic corrosion tests

Directory of Open Access Journals (Sweden)

Prošek T.

2016-06-01

Full Text Available Accelerated corrosion testing is indispensable for material selection, quality control and both initial and residual life time prediction for bare and painted metallic, polymeric, adhesive and other materials in atmospheric exposure conditions. The best known Neutral Salt Spray (NSS test provides unrealistic conditions and poor correlation to exposures in atmosphere. Modern cyclic accelerated corrosion tests include intermittent salt spray, wet and dry phases and eventually other technical phases. They are able to predict the material performance in service more correctly as documented on several examples. The use of NSS should thus be restricted for quality control.

Corrosive effect of the type of soil in the systems of grounding more used (copper and stainless steel) for local soil samples from the city of Tunja (Colombia), by means of electrochemical techniques

Science.gov (United States)

Guerrero, L.; Salas, Y.; Blanco, J.

2016-02-01

In this work electrochemical techniques were used to determine the corrosion behaviour of copper and stainless steel electrodes, used in grounding varying soil type with which they react. A slight but significant change in the corrosion rate, linear polarization resistance and equivalent parameters in the technique of electrochemical impedance spectroscopy circuit was observed. Electrolytes in soils are slightly different depending on laboratory study, but the influence was noted in the retention capacity of water, mainly due to clays, affecting ion mobility and therefore measures such as the corrosion rate. Behaviour was noted in lower potential for copper corrosion, though the corrosion rate regardless of the type of soil, was much higher for electrodes based on copper, by several orders of magnitude.

Electrodeposited Organic Layers Formed from Aryl Diazonium Salts for Inhibition of Copper Corrosion

Directory of Open Access Journals (Sweden)

Ana Chira

2017-02-01

Full Text Available Copper substrates deposed on a gold screen-printed electrode were covered with different aryl diazonium salts by electrodeposition at 0.25 mA for 30 or 300 s. Seven compounds were investigated: 4-aminophenylacetic acid, 4-aminophenethyl alcohol, 4-fluoroaniline, 4-(heptadecafluorooctylaniline, 4-aminoantipyrine, 4-(4-aminophenylbutyric acid and 3,4,5-trimethoxyaniline. Quantitative monitoring of the electrodeposition process was carried out by electrogravimetry using quartz crystal microbalance (QCM. The electrodeposited mass varies between 26 ng/cm2 for 4-fluoroaniline formed during 30 s to 442 ng/cm2 for 4-phenylbutyric acid formed during 300 s. The corrosion inhibition properties of aryl-modified layers have been studied in buffer citrate with pH = 3 or 3.5% NaCl solutions using electrochemical noise (ECN and Tafel potentiodynamic polarization measurements. A corrosion inhibiting efficiency up to 90% was found. The highest corrosion inhibition was obtained for 4-(4-aminophenylbutyric acid and the lowest for 4-fluoroaniline. A relation between the inhibition efficiency and the chemical nature of the substituents in the protective layer was found.

Electrodeposited Organic Layers Formed from Aryl Diazonium Salts for Inhibition of Copper Corrosion.

Science.gov (United States)

Chira, Ana; Bucur, Bogdan; Radu, Gabriel-Lucian

2017-02-28

Copper substrates deposed on a gold screen-printed electrode were covered with different aryl diazonium salts by electrodeposition at 0.25 mA for 30 or 300 s. Seven compounds were investigated: 4-aminophenylacetic acid, 4-aminophenethyl alcohol, 4-fluoroaniline, 4-(heptadecafluorooctyl)aniline, 4-aminoantipyrine, 4-(4-aminophenyl)butyric acid and 3,4,5-trimethoxyaniline. Quantitative monitoring of the electrodeposition process was carried out by electrogravimetry using quartz crystal microbalance (QCM). The electrodeposited mass varies between 26 ng/cm² for 4-fluoroaniline formed during 30 s to 442 ng/cm² for 4-phenylbutyric acid formed during 300 s. The corrosion inhibition properties of aryl-modified layers have been studied in buffer citrate with pH = 3 or 3.5% NaCl solutions using electrochemical noise (ECN) and Tafel potentiodynamic polarization measurements. A corrosion inhibiting efficiency up to 90% was found. The highest corrosion inhibition was obtained for 4-(4-aminophenyl)butyric acid and the lowest for 4-fluoroaniline. A relation between the inhibition efficiency and the chemical nature of the substituents in the protective layer was found.

Insights on the Role of Copper Addition in the Corrosion and Mechanical Properties of Binary Zr-Cu Metallic Glass Coatings

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Junlei Tang

2017-12-01

Full Text Available The effect of copper addition on the corrosion resistance and mechanical properties of binary Zr100–xCux (x = 30, 50, 80, 90 at.% glassy coatings was investigated by means of electrochemical measurements, scanning electron microscopy (SEM, energy dispersive analysis spectroscopy (EDS, X-ray photoelectron spectroscopy (XPS and nano-indentation techniques. The corrosion resistance in 0.01 M deaerated H2SO4 solution and the mechanical properties of the Zr-Cu glassy coatings depend considerably upon the copper content in the glassy matrix. The top surfaces of the Zr-Cu coatings with lower Cu content were covered by a compact protective ZrO2 passive film. The competition between the oxidation of Zr atoms (ZrO2 film formation and the oxidation–dissolution of Cu atoms assumed the most important role in the electrochemical behavior of the Zr-Cu glassy coatings. The generation of ZrO2 on the surface benefited the formation of passive film; and the corrosion resistance of the metallic glass coatings depended on the coverage degree of ZrO2 passive film. The evolution of free volume affected both the mechanical and corrosion behaviors of the Zr-Cu glassy coatings.

Double shell slurry low-temperature corrosion tests

International Nuclear Information System (INIS)

Divine, J.R.; Bowen, W.M.; McPartland, S.A.; Elmore, R.P.; Engel, D.W.

1983-09-01

A series of year-long tests have been completed on potential double shell slurry (DSS) compositions at temperatures up to 100 0 C. These tests have sought data on uniform corrosion, pitting, and stress-corrosion cracking. No indication of the latter two types of corrosion were observed within the test matrix. Corrosion rates after four months were generally below the 1 mpy (25 μm/y) design limit. By the end of twelve months all results were below this limit and, except for very concentrated mixtures, all were below 0.5 mpy. Prediction equations were generated from a model fitted to the data. The equations provide a rapid means of estimating the corrosion rate for proposed DSS compositions

NASA's Beachside Corrosion Test Site and Current Environmentally Friendly Corrosion Control Initiatives

Science.gov (United States)

Russell, Richard W.; Calle, Luz Marina; Johnston, Frederick; Montgomery, Eliza L.; Curran, Jerome P.; Kolody, Mark R.

2013-01-01

NASA began corrosion studies at the Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term corrosion protective coatings for carbon steel. KSC's Beachside Corrosion Test Site (BCTS), which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring, environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acid ic exhaust from the solid rocket boosters. In the years that followed, numerous studies have identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosive environment at the launch pad. This paper presents a historical overview of over 45 years of corrosion and coating evaluation studies and a description of the BCTS's current capabilities. Additionally, current research and testing programs involving chromium free coatings, environmentally friendly corrosion preventative compounds, and alternates to nitric acid passivation will be discussed.

Utilization of Copper Alloys for Marine Applications

Science.gov (United States)

Drach, Andrew

Utilization of copper alloy components in systems deployed in marine environment presents potential improvements by reducing maintenance costs, prolonging service life, and increasing reliability. However, integration of these materials faces technological challenges, which are discussed and addressed in this work, including characterization of material performance in seawater environment, hydrodynamics of copper alloy components, and design procedures for systems with copper alloys. To characterize the hydrodynamic behavior of copper alloy nets, mesh geometry of the major types of copper nets currently used in the marine aquaculture are analyzed and formulae for the solidity and strand length are proposed. Experimental studies of drag forces on copper alloy net panels are described. Based on these studies, empirical values for normal drag coefficients are proposed for various types of copper netting. These findings are compared to the previously published data on polymer nets. It is shown that copper nets exhibit significantly lower resistance to normal currents, which corresponds to lower values of normal drag coefficient. The seawater performance (corrosion and biofouling) of copper alloys is studied through the field trials of tensioned and untensioned specimens in a one-year deployment in the North Atlantic Ocean. The corrosion behavior is characterized by weight loss, optical microscopy, and SEM/EDX analyses. The biofouling performance is quantified in terms of the biomass accumulation. To estimate the effects of stray electrical currents on the seawater corrosion measurements, a low cost three-axis stray electric current monitoring device is designed and tested both in the lab and in the 30-day field deployment. The system consists of a remotely operated PC with a set of pseudo-electrodes and a digital compass. The collected data is processed to determine magnitudes of AC and DC components of electric field and dominant AC frequencies. Mechanical behavior of

Electrochemical corrosion testing of metal waste forms

International Nuclear Information System (INIS)

Abraham, D. P.; Peterson, J. J.; Katyal, H. K.; Keiser, D. D.; Hilton, B. A.

1999-01-01

Electrochemical corrosion tests have been conducted on simulated stainless steel-zirconium (SS-Zr) metal waste form (MWF) samples. The uniform aqueous corrosion behavior of the samples in various test solutions was measured by the polarization resistance technique. The data show that the MWF corrosion rates are very low in groundwaters representative of the proposed Yucca Mountain repository. Galvanic corrosion measurements were also conducted on MWF samples that were coupled to an alloy that has been proposed for the inner lining of the high-level nuclear waste container. The experiments show that the steady-state galvanic corrosion currents are small. Galvanic corrosion will, hence, not be an important mechanism of radionuclide release from the MWF alloys

Accelerated Test Method for Corrosion Protective Coatings Project

Science.gov (United States)

Falker, John; Zeitlin, Nancy; Calle, Luz

2015-01-01

This project seeks to develop a new accelerated corrosion test method that predicts the long-term corrosion protection performance of spaceport structure coatings as accurately and reliably as current long-term atmospheric exposure tests. This new accelerated test method will shorten the time needed to evaluate the corrosion protection performance of coatings for NASA's critical ground support structures. Lifetime prediction for spaceport structure coatings has a 5-year qualification cycle using atmospheric exposure. Current accelerated corrosion tests often provide false positives and negatives for coating performance, do not correlate to atmospheric corrosion exposure results, and do not correlate with atmospheric exposure timescales for lifetime prediction.

Corrosion behaviour of high chromium ferritic stainless steels

International Nuclear Information System (INIS)

Kiesheyer, H.; Lennartz, G.; Brandis, H.

1976-01-01

Ferritic steels developed for seawater desalination and containing 20 to 28% chromium, up to 5% Mo and additions of nickel and copper have been tested with respect to their corrosion behaviour, in particular in chloride containing media. The materials in the sensibilized state were tested for intercrystalline corrosion susceptibility in the Strauss-, Streicher-, nitric acid hydrofluoric acid- and Huey-Tests. No intercrystalline corrosion was encountered in the case of the steels with 28% Cr and 2% Mo. The resistance to pitting was assessed on the basis of rupture potentials determined by potentiokinetic tests. The resistance of the steels with 20% Cr and 5% Mo or 28% Cr and 2% Mo is superior to that of the molybdenum containing austenitic types. Addition of nickel yields a significant increase in crevice corrosion resistance; the same applies to resistance in sulfuric acid. In boiling seawater all the materials tested are resistant to stress corrosion cracking. No sign of any type of corrosion was found on nickel containing steels after about 6,000 hours exposure to boiling 50% seawater brine even under salt deposits. (orig.) [de

Corrosion test by low-temperature coal tar

Energy Technology Data Exchange (ETDEWEB)

Ando, S; Yamamoto, S

1952-01-01

Corrosive actions of various fractions of low-temperature coal tar against mild steel or Cr 13-steel were compared at their boiling states. Corrosions became severe when the boiling points exceeded 240/sup 0/. The acidic fractions were more corrosive. In all instances, corrosion was excessive at the beginning of immersion testing and then gradually became mild; boiling accelerated the corrosion. Cr 13-steel was corrosion-resistant to low-temperature coal-tar fractions.

THE EFFECT OF PHOSPHATE ON THE MORPHOLOGICAL AND SPECTROSCOPIC PROPERTIES OF COPPER DRINKING WATER PIPES EXPERIENCING LOCALIZED CORROSION

Science.gov (United States)

Extensive localized or pitting corrosion of copper pipes used in household drinking-water plumbing can eventually lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. A large water system in Florida has been addressing a widespread pinhole...

Graphene: corrosion-inhibiting coating.

Science.gov (United States)

Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

2012-02-28

We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

Corrosion of high-density sintered tungsten alloys. Part 1

International Nuclear Information System (INIS)

Batten, J.J.; McDonald, I.G.; Moore, B.T.; Silva, V.M.

1988-10-01

The corrosion behaviour of four tungsten alloys has been evaluated through weight loss measurements after total immersion in both distilled water insight into the mechanism of corrosion was afforded by an examination of the and 5% sodium chloride solutions. Some insight the mechanism of corrosion was afforded by using the Scanning Electron Microscopy and through an analysis of the corrosion products. Pure tungsten and all the alloys studied underwent corrosion during the tests, and in each case the rare of corrosion in sodium chloride solution was markedly less than that in distilled water. A 95% W, 3.5% Ni, 1.5% Fe alloy was found to be the most corrosion resistant of the alloys under the experimental conditions. Examination of the data shows that for each of the tests, copper as an alloying element accelerates corrosion of tungsten alloys. 9 refs., 7 tabs., 12 figs

Industrial Tests to Modify Molten Copper Slag for Improvement of Copper Recovery

Science.gov (United States)

Guo, Zhengqi; Zhu, Deqing; Pan, Jian; Zhang, Feng; Yang, Congcong

2018-04-01

In this article, to improve the recovery of copper from copper slag by flotation process, industrial tests of the modification process involving addition of a composite additive into molten copper slag were conducted, and the modified slag was subjected to the flotation process to confirm the modification effect. The phase evolution of the slag in the modification process was revealed by thermodynamic calculations, x-ray diffraction, optical microscopy and scanning electron microscopy. The results show that more copper was transformed and enriched in copper sulfide phases. The magnetite content in the modified slag decreased, and that of "FeO" increased correspondingly, leading to a better fluidity of the molten slag, which improved the aggregation and growth of fine particles of the copper sulfide minerals. Closed-circuit flotation tests of the original and modified slags were conducted, and the results show that the copper recovery increased obviously from 69.15% to 73.38%, and the copper grade of concentrates was elevated slightly from 20.24% to 21.69%, further confirming that the industrial tests of the modification process were successful. Hence, the modification process has a bright future in industrial applications for enhancing the recovery of copper from the copper slag.

Corrosion Study and Intermetallics Formation in Gold and Copper Wire Bonding in Microelectronics Packaging

Directory of Open Access Journals (Sweden)

Christopher Breach

2013-07-01

Full Text Available A comparison study on the reliability of gold (Au and copper (Cu wire bonding is conducted to determine their corrosion and oxidation behavior in different environmental conditions. The corrosion and oxidation behaviors of Au and Cu wire bonding are determined through soaking in sodium chloride (NaCl solution and high temperature storage (HTS at 175 °C, 200 °C and 225 °C. Galvanic corrosion is more intense in Cu wire bonding as compared to Au wire bonding in NaCl solution due to the minimal formation of intermetallics in the former. At all three HTS annealing temperatures, the rate of Cu-Al intermetallic formation is found to be three to five times slower than Au-Al intermetallics. The faster intermetallic growth rate and lower activation energy found in this work for both Au/Al and Cu/Al as compared to literature could be due to the thicker Al pad metallization which removed the rate-determining step in previous studies due to deficit in Al material.

Anti-corrosion film formed on HAl77-2 copper alloy surface by aliphatic polyamine in 3 wt.% NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Yu, Yinzhe; Yang, Dong; Zhang, Daquan, E-mail: zhdq@sh163.net; Wang, Yizhen; Gao, Lixin

2017-01-15

Highlights: • Properties of ADDD meet environment-friendly requirements. • ADDD’s inhibition efficiency is better than BTA at the low concentration. • ADDD adsorbs on the copper alloy surface by via the N atom in its amino group using flat mode. - Abstract: The corrosion inhibition of a polyamine compound, N-(4-amino-2, 3-dimethylbutyl)-2, 3-dimethylbutane-1, 4-diamine (ADDD), was investigated for HAl77-2 copper alloy in 3 wt.% NaCl solution. Electrochemical measurements, scanning electron microscopy (SEM), atomic force microscope (AFM) and Fourier transform infrared spectroscopy (FT-IR) techniques were employed for this research. The results show that ADDD strongly suppresses the corrosion of HAl77-2 alloy. The inhibition efficiency of ADDD is 98.6% at 0.5 mM, which is better than benzotriazole (BTAH) at the same concentration. Polarization curves indicate that ADDD is an anodic type inhibitor. Surface analysis suggests that a protective film is formed via the interaction of ADDD and copper. FT-IR reveals that the inhibition mechanism of ADDD is dominated by chemisorption onto the copper alloy surface to form an inhibition film. Furthermore, quantum chemical calculation and molecular dynamics (MD) simulations methods show that ADDD adsorbs on HAl77-2 surface via amino group in its molecule.

Corrosion of high-density sintered tungsten alloys

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1989-01-01

In comparative corrosion tests, the corrosion resistance of an Australian tungsten alloy (95% W, 3.5% Ni, 1.5% Fe) was found to be superior to three other tungsten alloys and, under certain conditions, even more corrosion-resistant than pure tungsten. Corrosion resistance was evaluated after immersion in both distilled water and 5% sodium chloride solutions, and in cyclic humidity and salt mist environments. For all but the Australian alloy, the rate of corrosion in sodium chloride solution was markedly less than that in distilated water. In all cases, alloys containing copper had the greatest corrosion rates. Corrosion mechanisms were investigated using a scanning electron microscope, analysis of corrosion products and galvanic corrosion studies. For the alloys, corrosion was attributed primarily to a galvanic reaction. Whether the tungsten or binder phase of the alloy became anodic, and thus was attacked preferentially, depended upon alloy composition and corrosion environment. 16 refs., 4 tabs., 4 figs

Comparative corrosive characteristics of petroleum diesel and palm biodiesel for automotive materials

Energy Technology Data Exchange (ETDEWEB)

Fazal, M.A.; Haseeb, A.S.M.A.; Masjuki, H.H. [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

2010-10-15

Corrosive characteristics of biodiesel are important for long term durability of engine parts. The present study aims to compare the corrosion behavior of aluminum, copper and stainless steel in both petroleum diesel and palm biodiesel. Immersion tests in biodiesel (B100) and diesel (B0) were carried out at 80 C for 1200 h. At the end of the test, corrosion characteristic was investigated by weight loss measurements and changes on the exposed metal surface. Surface morphology was examined by optical microscope and scanning electron microscopy with energy dispersive X-ray analysis (SEM/EDS). Fuels were analyzed by using TAN analyzer, FTIR, GCMS and ICP in order to investigate the acid concentration, oxidation level with water content, compositional characteristics and presence of metal species respectively. Results show that the extent of corrosion and change in fuel properties upon exposure to metals are more in biodiesel than that in diesel. Copper and aluminum were susceptible to attack by biodiesel whereas stainless steel was not. (author)

Microbially influenced corrosion of copper nuclear fuel waste containers in a Canadian disposal vault

International Nuclear Information System (INIS)

King, F.

1996-11-01

An assessment of the potential for microbially influenced corrosion (MIC) of copper nuclear fuel waste containers in a Canadian disposal vault is presented. The assessment is based on a consideration of the microbial activity within a disposal vault, the reported cases of MIC of Cu alloys in the literature and the known corrosion behaviour of Cu. Because of the critical role of biofilms in the reported cases of MIC, their formation and properties are discussed in detail. Next, the literature on the MIC of Cu alloys is briefly reviewed. The various MIC mechanisms proposed are critically discussed and the implications for the corrosion of Cu containers considered. In the majority of literature cases, MIC depends on alternating aerated and deaerated environments, with accelerated corrosion being observed when fresh aerated water replaces stagnant water, e.g., the MIC of Cu-Ni heat exchangers in polluted seawater and the microbially influenced pitting of Cu water pipes. Finally, because of the predominance of corrosion by sulphate-reducing bacteria (SRB) in the MIC literature, the abiotic behaviour of Cu alloys in sulphide solutions is also reviewed. The effect of the evolving environment in a disposal vault on the extent and location of microbial activity is discussed. Biofilm formation on the container surface is considered unlikely throughout the container lifetime, but especially initially when the environmental conditions will be particularly aggressive. Microbial activity in areas of the vault away from the container is possible, however. Corrosion of the container could then occur if microbial metabolic by-products diffuse to the container surface. Sulphide, produced by the action of SRB are considered to be the most likely cause of container corrosion. It is concluded that the only likely form of MIC of Cu containers will result from sulphide produced by SRB diffusing to the container surface. A modelling procedure for predicting the extent of corrosion is

16 CFR 1209.5 - Test procedures for corrosiveness.

Science.gov (United States)

2010-01-01

... to eliminate air pockets from forming next to the metal coupons. (5) Do not cover the crystallizing... bristle brush or equivalent to remove loose corrosion products. Remove the remaining corrosion products... Evaluating Corrosion Test Specimens,” published by American Society for Testing and Materials, 1916 Race...

Study of biofuels corrosiveness; Estudo da corrosividade de biocombustiveis

Energy Technology Data Exchange (ETDEWEB)

Nascimento, Rafaela da Conceicao; Branco, Lucas da Paz Nogueira; Guimaraes, Maria Jose de Oliveria Cavalcanti; Seidl, Peter Rudolf [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica

2012-07-01

The replacement of crude oil derivatives with biofuels is part of an energy strategy, in which efficiency and conservation should play a leading role. The renewable nature of biodiesel is based in the fact that it is derived from raw materials from agricultural activities, instead of petroleum. Thinking about the increasingly production of biodiesel and its storage to make the proper mixtures, the corrosion of biodiesel tanks can occur over time. The copper corrosion test is used as the standard method for biodiesel corrosivity, however it is designed for diesel fuel from petroleum. Petrodiesel contains sulfur, which attacks the copper alloys. Since biodiesel is free of this element, it should be characterized in a different way. This work intends to analyze existing methodologies in order to evaluate the corrosivity of biodiesel. A literature search was performed in Web of Science database, selecting keywords for a comprehensive search. For the final analysis, a selection of papers classified according to publication year, country and main subject covered was used. Research on biofuels corrosivity is recent and major countries where published (USA, Malaysia and Brazil) which have advantages in terms of size and production of oil seeds. Biodiesel is more corrosive than petroleum diesel, but there is no sufficient evidences as to verify if the level of corrosion found in biodiesel is within acceptable limits for automotive components. Ferrous alloys are more resistant to biodiesel attack than non-ferrous alloys. Among non-ferrous alloys, copper and lead alloys are the most vulnerable, followed by aluminum. It is necessary to develop appropriate methodologies to determine and characterize the corrosivity of biodiesel on engine parts and alloys used in its manufacture and storage. (author)

Corrosion of several components of the in-situ test performed in a deep geological granite disposal site

International Nuclear Information System (INIS)

Madina, Virginia; Azkarate, Inaki; Insausti, Mikel

2004-01-01

The corrosion damage experienced by different components in a deep geological disposal in a granite formation has been analysed. This in-situ test is part of the Full-scale Engineered Barriers EXperiment project (FEBEX) carried out in Grimsel (Switzerland). Two heaters, simulating the canister and the heat generated, were installed horizontally inside the guide tubes or liners and surrounded by highly compacted bentonite blocks. Coupons of several candidate metals for manufacturing HLW containers were introduced in these bentonite blocks, as well as sensors in order to monitor different physicochemical parameters during the test. The in- situ test began in July 1996 and in June 2002 one of the heaters, a section of the liner, several corrosion coupons and four sensors were extracted. The studied heater is a carbon steel cylinder with welded lids, with a wall thickness of 100 mm and 4.54 m long. The liner consists of a perforated carbon steel tube, 970 mm in diameter and 15 mm thick. Corrosion coupons were made of carbon steel, stainless steel, titanium, copper and cupronickel alloys. Two extensometer type sensors with an outer protection tube made of austenitic stainless steel were also analysed. Visual inspection of the above mentioned components, optical and scanning electron microscope study, together with EDS and XRD analyses of corrosion products, have been performed in order to analyse the corrosion suffered by these components. This has been complemented with the chemical and microbiological characterisation of bentonite samples. Results obtained in the study indicate a slight generalised corrosion for the heater, liner and corrosion coupons. The low humidity content of the bentonite surrounding the liner and the corrosion coupons, is the responsible of this practical absence of corrosion. The sensors studied show, however, an important corrosion damage. The sulphur rich corrosion products, the presence of Sulphate Reducing Bacteria (SRB) in the bentonite

Corrosion protection performance of palm and mineral oil media

International Nuclear Information System (INIS)

Wan Nik Sani, W.B.; Ani, F.N.; Masjuki, H.H.

2002-01-01

In European forest, especially Scandinavian, almost all forest machines are filled with biodegradable fluid. The fluid is of synthetic type. The ratio between the lowest cost of mineral oil and the synthetic fluid is about 1:4. The high cost of this biodegradable fluid can be a major obstacle to be used in developing countries. Malaysia and South East Asia are known for its natural beauties. However, a spill of mineral based oils to their land and seas may result in long term water and soil contamination. Thus crop or agricultural based oil product can provide the solution to this problem. However, considering the demand placed on the oil in service, the service performance such as relation to component compatibility with the crop based oil is crucial to be investigated. The ability of crop based oils to protect and reduce corrosion formation is still unexplored. It is important for each oil to preserve its oxidation stability and remain non-corrosive during service. This paper reports the results of copper corrosion tests. The test includes mass change monitoring, oxide scales and microscopic analysis using Scanning Electron Microscope (SEM). Relative Increase of total acid number and weight loss during copper immersion has proved that metal corrosion in contact with oil was caused by oil degradation that produces acidic compounds. Coppers that were immersed in oil temperature of 60 0 C show that increase of temperature in presence of transition metal induces oil degradation. (Author)

Failure Analysis of Pitted Copper Pipes Used in Underground Water and Preventive Measures

Science.gov (United States)

Nam, Gi-ho; Lee, Jong-kwon; Kim, Kyung-ja

2018-05-01

This study performed an experiment on the causes of pitting corrosion in a copper tubing used for a sprinkler system. Corrosion products of a copper tubing that sustained pitting corrosion were collected and cultured in Culture medium [Luria-Bertani, Brain heart infusion, Tryptic soy broth (TSB), R2A]. Four types of bacteria were found through identification: Micrococcus luteus sp (species)., Staphylococcus sp., Sphingomonas sp., and Bacillus sp. The copper toxicity test was performed for each microorganism. Among the four microorganisms, Micrococcus luteus sp. showed good growth in the environment containing copper ions. On the immersion test, changes in pH and Optical density were measured; On the inductively coupled plasma optical emission spectrometry test, the copper concentration of each culture medium was measured. The surface of each copper sample was observed using a scanning electron microscope. The corrosion potential of a copper sample, after 48 h exposure of the TSB medium containing Micrococcus luteus sp., was measured using a potentiodynamic polarization experiment. The next experiment was conducted to prevent microbial corrosion by suppressing the growth of microorganisms. Six 30 ml TSB culture media with controlled pH value of 4, 5, 6, 7, 8, and 9 through HCl and NaOH were manufactured. Then the microorganisms were cultured in 37 °C 133 rpm, of which the growth status was checked every 24 h for 3 days. It was found that microorganisms did not grow on culture media with the pH value of 6 and lower. The same experiment conducted on culture media controlled with acetic acid, nitric acid, and sulfuric acid, also showed no growth of microorganisms on media with pH value of 6 and lower. Six 5 ml TSB culture media each containing 0.5, 0.25, 0.125, 0.0625, 0.0312%, and 0.0156% NaOCl and NaOBr as germicides were manufactured. 0.01 μl of microorganisms were inoculated on the media and cultured in 37 °C for 48 h. It was found that microorganisms did not

Failure Analysis of Pitted Copper Pipes Used in Underground Water and Preventive Measures

Science.gov (United States)

Nam, Gi-ho; Lee, Jong-kwon; Kim, Kyung-ja

2018-03-01

This study performed an experiment on the causes of pitting corrosion in a copper tubing used for a sprinkler system. Corrosion products of a copper tubing that sustained pitting corrosion were collected and cultured in Culture medium [Luria-Bertani, Brain heart infusion, Tryptic soy broth (TSB), R2A]. Four types of bacteria were found through identification: Micrococcus luteus sp (species)., Staphylococcus sp., Sphingomonas sp., and Bacillus sp. The copper toxicity test was performed for each microorganism. Among the four microorganisms, Micrococcus luteus sp. showed good growth in the environment containing copper ions. On the immersion test, changes in pH and Optical density were measured; On the inductively coupled plasma optical emission spectrometry test, the copper concentration of each culture medium was measured. The surface of each copper sample was observed using a scanning electron microscope. The corrosion potential of a copper sample, after 48 h exposure of the TSB medium containing Micrococcus luteus sp., was measured using a potentiodynamic polarization experiment. The next experiment was conducted to prevent microbial corrosion by suppressing the growth of microorganisms. Six 30 ml TSB culture media with controlled pH value of 4, 5, 6, 7, 8, and 9 through HCl and NaOH were manufactured. Then the microorganisms were cultured in 37 °C 133 rpm, of which the growth status was checked every 24 h for 3 days. It was found that microorganisms did not grow on culture media with the pH value of 6 and lower. The same experiment conducted on culture media controlled with acetic acid, nitric acid, and sulfuric acid, also showed no growth of microorganisms on media with pH value of 6 and lower. Six 5 ml TSB culture media each containing 0.5, 0.25, 0.125, 0.0625, 0.0312%, and 0.0156% NaOCl and NaOBr as germicides were manufactured. 0.01 μl of microorganisms were inoculated on the media and cultured in 37 °C for 48 h. It was found that microorganisms did not

Corrosion control of copper in 3.5 wt.% NaCl Solution by Domperidone: Experimental and Theoretical Study

International Nuclear Information System (INIS)

Wang, Dan; Xiang, Bin; Liang, Yuanpeng; Song, Shan; Liu, Chao

2014-01-01

Highlights: • Domperidone has good inhibition effect for copper in 3.5 wt.% NaCl solution. • Domperidone acts as an anodic type inhibitor. • The SEM and AFM analyses support the weight loss, polarization, and EIS data. • Molecular dynamics (MD) method simulates the adsorption model of domperidone on Cu surface. • The adsorption of domperidone on copper surface obeys Langmuir adsorption isotherm. - Abstract: Inhibition of copper corrosion in 3.5 wt.% NaCl solution by domperidone was investigated by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The experimental results revealed that domperidone was an anodic inhibitor with a maximum achievable inhibition efficiency of 94.2%. The results of SEM and AFM studies further confirmed the inhibition action of domperidone. Quantum chemical calculation and the molecular dynamics (MD) simulation showed that the domperidone molecule could be adsorbed on copper surface through the imidazolidinone ring, benzene ring and N atom of hexaheterocyclic. Adsorption of domperidone was found to follow the Langmuir adsorption isotherm

Copper produced from powder by HIP to encapsulate nuclear fuel elements

International Nuclear Information System (INIS)

Ekbom, L.B.; Bogegaard, S.

1989-02-01

In the Swedish nuclear waste mangement program, nuclear fuel elements are proposed to be encapsulated in copper canisters. To fill the space between the fuel elements two methods have been proposed. Originally lead was proposed to be cast into the canister. According to a second method the space between the fuel rods is filled with copper powder and hot isostatic pressed (HIP) to seal the canister lid and to densify the powder to homogenous copper. This latter method has the advantage that each fuel rod is individually encapsulated in a very corrosion resistant material. This investigation was performed to find out to what extent pure copper powder can be hot isosatic pressed to full density and to achieve properties comparable to that of the oxygen free high conductivity (OFHC) copper of the canister. OFHC copper was molten under helium gas protection and atomized to a fine spherical powder in a pilot plant. The powder was transfered to a glove box with an argon atmosphere. The powder was filled into a steel container, which was evacuated and sealed. HIP was done at 550 degree C and 200 MPa for one hour. The resulting copper was found to have a good ductility and mechanical properties comparable to that of ordinary copper. The constant strainrate stress corrosion test used to test the canister copper showed that the HIP-ed copper has the same good properties as OFHC copper. (authors)

Enhanced Biodegradability, Lubricity and Corrosiveness of Lubricating Oil by Oleic Acid Diethanolamide Phosphate

Directory of Open Access Journals (Sweden)

Fang Jianhua

2012-09-01

Full Text Available Impacts of oleic acid diethanolamide phosphate (abbreviated as ODAP as an additive on biodegradability, anti-wear capacity, friction-reducing ability and corrosiveness of an unreadily biodegradable HVI 350 mineral lubricating oil was studied. The biodegradabilities of neat lubricating oil and its formulations with ODAP were evaluated on a biodegradation tester. Furthermore, the anti-wear and friction-reducing abilities and the corrosiveness of neat oil and the formulated oils were determined on a four-ball tribotester and a copper strip corrosion tester, respectively. The results indicated that ODAP markedly enhanced biodegradability as well as anti-wear and friction-reducing abilities of the lubricating oil. On the other hand, excellent color ratings of copper strips for both neat oil and the ODAP-doped oil were obtained in the corrosion tests, demonstrating that the corrosiveness of neat oil and the doped oil was negligible, although the latter seemed to provide slightly better anti-corrosion ability.

Acceptance Test Plan for Fourth-Generation Corrosion Monitoring Cabinet

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This Acceptance Test Plan (ATP) will document the satisfactory operation of the third-generation corrosion monitoring cabinet (Hiline Engineering Part No.0004-CHM-072-C01). This ATP will be performed by the manufacturer of the cabinet prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion monitoring cabinet. The test will consist of a continuity test of the cabinet wiring from the end of cable to be connected to corrosion probe, through the appropriate intrinsic safety barriers and out to the 15 pin D-shell connectors to be connected to the corrosion monitoring instrument. Additional testing will be performed using a constant current and voltage source provided by the corrosion monitoring hardware manufacturer to verify proper operation of corrosion monitoring instrumentation

Microbially influenced corrosion of copper nuclear fuel waste containers in a Canadian disposal vault

Energy Technology Data Exchange (ETDEWEB)

King, F

1996-11-01

An assessment of the potential for microbially influenced corrosion (MIC) of copper nuclear fuel waste containers in a Canadian disposal vault is presented. The assessment is based on a consideration of the microbial activity within a disposal vault, the reported cases of MIC of Cu alloys in the literature and the known corrosion behaviour of Cu. Because of the critical role of biofilms in the reported cases of MIC, their formation and properties are discussed in detail. Next, the literature on the MIC of Cu alloys is briefly reviewed. The various MIC mechanisms proposed are critically discussed and the implications for the corrosion of Cu containers considered. In the majority of literature cases, MIC depends on alternating aerated and deaerated environments, with accelerated corrosion being observed when fresh aerated water replaces stagnant water, e.g., the MIC of Cu-Ni heat exchangers in polluted seawater and the microbially influenced pitting of Cu water pipes. Finally, because of the predominance of corrosion by sulphate-reducing bacteria (SRB) in the MIC literature, the abiotic behaviour of Cu alloys in sulphide solutions is also reviewed. The effect of the evolving environment in a disposal vault on the extent and location of microbial activity is discussed. Biofilm formation on the container surface is considered unlikely throughout the container lifetime, but especially initially when the environmental conditions will be particularly aggressive. Microbial activity in areas of the vault away from the container is possible, however. Corrosion of the container could then occur if microbial metabolic by-products diffuse to the container surface. Sulphide, produced by the action of SRB are considered to be the most likely cause of container corrosion. It is concluded that the only likely form of MIC of Cu containers will result from sulphide produced by SRB diffusing to the container surface. A modelling procedure for predicting the extent of corrosion is

Pourbaix Diagrams for Copper in 5 m Chloride Solution

International Nuclear Information System (INIS)

Beverskog, Bjoern; Pettersson, Sven-Olof

2002-12-01

Pourbaix diagrams for the copper in 5 molal chlorine at 5-100 deg C have been calculated. Predominance diagrams for dissolved copper containing species have also been calculated. Two different total concentrations of dissolved copper, 10 -4 and 10 -6 molal, have been used in the calculations. ChIoride is the predominating chlorine species in aqueous solutions. Therefore Pourbaix diagrams for chlorine can be used to discuss the effect of chloride solutions on the corrosion behavior of a metal. Presence of chloride increases the corrosion regions of copper at the expense of the immunity and passivity regions in the Pourbaix diagrams. Copper corrodes in 5 molal chloride by formation Of CuCl 3 2- in acid and alkaline solutions. At higher potentials in acid solutions CuCl 3 2- is oxidized to CuCl 2 (aq), which at increasing potentials can form CuCI + , Cu 2+ or CuClO 3 + . Copper passivates by formation of Cu 2 O(cr), CuO(cr), or CUO 2 3 Cu(OH) 2 (s). Cu 2 O(cr) does not form at [Cu(aq)] tot = 10 -6 molal in 5 m C1-, which results in a corrosion area between the immunity and passivity areas. Copper at the anticipated repository potentials and pH corrodes at 100 deg C at [Cu(aq)] tot = 10 -4 molal and at 80-100 deg C at [Cu(aq)] tot = 10 -6 molal. Copper at the anticipated repository potentials and pH can corrode at 80 deg C at [Cu(aq)] tot = 10 -4 molal and at 50 deg C at [Cu(aq)] tot = 10 -6 molal. The bentonite clay and copper canisters in the deep repository can be considered as a 'closed' system from macroscopic point of view. The clay barrier limits both inward diffusion of oxygen and aggressive anions as well as outward diffusion of corrosion products from the canisters. Both diffusion phenomena will drive the corrosion potential into the immunity area of the Pourbaix diagram for copper. The corrosion will thereby stop by an automatic mechanism. However, this is only valid if no macro cracks occur in the clay. The auto-stop is valid for the initial, main and

Corrosion Control 101: A Journey in Rediscovery | Science ...

Science.gov (United States)

The presentation covers the general water chemistry of lead and copper, how contamination originates from home plumbing systems, what treatments are appropriate for controlling lead and copper to meet the Lead and Copper Rule, and what water quality and treatment factors directly impact the success and failure of corrosion control treatment. This talk re-introduces the overriding principles of corrosion control treatment to a water industry audience

Chemical durability of copper canisters under crystalline bedrock repository conditions

International Nuclear Information System (INIS)

Sjoeblom, R.; Hermansson, H.P.; Amcoff, Oe.

1995-01-01

In the Swedish waste management programme, the copper canister is expected to provide containment of the radionuclides for a very long time, perhaps million of years. The purpose of the present paper is to analyze prerequisites for assessments of corrosion lifetimes for copper canisters. The analysis is based on compilations of literature from the following areas: chemical literature on copper and copper corrosion, mineralogical literature with emphasis on the stability of copper in near surface environments, and chemical and mineralogical literature with emphasis on the stabilities and thermodynamics of species and phases that may exist in a repository environment. Three main types of situations are identified: (1) under oxidizing and low chloride conditions, passivating oxide type of layers may form on the copper surface; (2) under oxidizing and high chloride conditions, the species formed may all be dissolved; and (3) under reducing conditions, non-passivating sulfide type layers may form on the copper surface. Considerable variability and uncertainty exists regarding the chemical environment for the canister, especially in certain scenarios. Thus, the mechanisms for corrosion can be expected to differ greatly for different situations. The lifetime of a thick-walled copper canister subjected to general corrosion appears to be long for most reasonable chemistries. Localized corrosion may appear for types (1) and (3) above but the mechanisms are widely different in character. The penetration caused by localized corrosion can be expected to be very sensitive to details in the chemistry. 20 refs, 3 figs, 1 tab

An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

International Nuclear Information System (INIS)

Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

1995-01-01

As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in U.S

International Nuclear Information System (INIS)

Farmer, J.C.; McCright, R.D.

1989-01-01

Three ion-based to nickel-based austenitic alloys and three copper-based alloys are being considered in the United States as candidate materials for the fabrication of high-level radioactive waste containers. The austenitic alloys are Types 304L and 316L stainless steels as well as the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper) CDA 613 (Cu7Al), and CDA 715 (Cu-30Ni). Waste in the forms of spent fuel assemblies from reactors and borosilicate glass will be sent to a proposed repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and in gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys

Effects of organic matters coming from Chinese tea on soluble copper release from copper teapot

International Nuclear Information System (INIS)

Ni Lixiao; Li Shiyin

2008-01-01

The morphology and elemental composition of the corrosion products of copper teapot's inner-surface were characterized by the scanning electron microscopy and energy dispersive X-ray surface analysis (SEM/EDS), X-ray powder diffraction (XRD) and X-ray photon spectroscopy (XPS) analysis. It was revealed that Cu, Fe, Ca, P, Si and Al were the main elements of corrosion by-products, and the α-SiO 2 , Cu 2 O and CaCO 3 as the main mineral components on the inner-surface of copper teapot. The effects of organic matters coming from Chinese tea on soluble copper release from copper teapots in tap water were also investigated. The results showed that the doses of organic matter (as TOC), temperate and stagnation time have significant effects on the concentration of soluble copper released from copper teapots in tap water

Timescale Correlation between Marine Atmospheric Exposure and Accelerated Corrosion Testing

Science.gov (United States)

Montgomery, Eliza L.; Calle, Luz Marina; Curran, Jerone C.; Kolody, Mark R.

2011-01-01

Evaluation of metal-based structures has long relied on atmospheric exposure test sites to determine corrosion resistance in marine environments. Traditional accelerated corrosion testing relies on mimicking the exposure conditions, often incorporating salt spray and ultraviolet (UV) radiation, and exposing the metal to continuous or cyclic conditions of the corrosive environment. Their success for correlation to atmospheric exposure is often a concern when determining the timescale to which the accelerated tests can be related. Accelerated laboratory testing, which often focuses on the electrochemical reactions that occur during corrosion conditions, has yet to be universally accepted as a useful tool in predicting the long term service life of a metal despite its ability to rapidly induce corrosion. Although visual and mass loss methods of evaluating corrosion are the standard and their use is imperative, a method that correlates timescales from atmospheric exposure to accelerated testing would be very valuable. This work uses surface chemistry to interpret the chemical changes occurring on low carbon steel during atmospheric and accelerated corrosion conditions with the objective of finding a correlation between its accelerated and long-term corrosion performance. The current results of correlating data from marine atmospheric exposure conditions at the Kennedy Space Center beachside corrosion test site, alternating seawater spray, and immersion in typical electrochemical laboratory conditions, will be presented. Key words: atmospheric exposure, accelerated corrosion testing, alternating seawater spray, marine, correlation, seawater, carbon steel, long-term corrosion performance prediction, X-ray photoelectron spectroscopy.

The Hyrkkoelae native copper mineralization as a natural analogue for copper canisters

International Nuclear Information System (INIS)

Marcos, N.

1996-10-01

The Hyrkkoelae U-Cu mineralization is located in southwestern Finland, near the Palmottu analogue site. The age of the mineralization is estimated to be between 1.8 and 1.7 Ga. Petrological and mineralogical studies have demonstrated that this mineralization has many geological features that parallel those of the sites being considered for nuclear waste disposal in Finland. A particular feature is the existence of native copper and copper sulfides in open fractures in the near-surface zone. This allows us to study the native copper corrosion process in analogous conditions as expected to dominate in the nuclear fuel waste repository. The occurrence of uranyl compounds at these fractures permits also considerations about the sorption properties of the engineered barrier material (metallic copper) and its corrosion products. From the study of mineral assemblages or paragenesis, it appears that the formation of copper sulfide (djurleite, Cu 1.934 ) after native copper (Cu 0 ) under anoxic (reducing) conditions is enhanced by the availability of dissolved HS - in the groundwater circulating in open fractures in the near-surface zone. The minimum concentration of HS - in the groundwater is estimated to be of the order of 10 -5 M (∼ 10 -4 g/l) and the minimum pH value not lower than about 7.8 as indicated by the presence of calcite crystals in the same fracture. The present study is the first one that has been performed on findings of native copper in reducing, neutral to slightly alkaline groundwaters. Thus, the data obtained is of most relevance in improving models of anoxic corrosion of copper canisters. (orig.)

Characterization of Corrosion Products on Carbon Steel Exposed to Natural Weathering and to Accelerated Corrosion Tests

Directory of Open Access Journals (Sweden)

Renato Altobelli Antunes

2014-01-01

Full Text Available The aim of this work was to compare the corrosion products formed on carbon steel plates submitted to atmospheric corrosion in urban and industrial atmospheres with those formed after accelerated corrosion tests. The corrosion products were characterized by X-ray diffraction, Mössbauer spectroscopy, and Raman spectroscopy. The specimens were exposed to natural weathering in both atmospheres for nine months. The morphologies of the corrosion products were evaluated using scanning electron microscopy. The main product found was lepidocrocite. Goethite and magnetite were also found on the corroded specimens but in lower concentrations. The results showed that the accelerated test based on the ASTM B117 procedure presented poor correlation with the atmospheric corrosion tests whereas an alternated fog/dry cycle combined with UV radiation exposure provided better correlation.

Modification of medical metals by ion implantation of copper

Science.gov (United States)

Wan, Y. Z.; Xiong, G. Y.; Liang, H.; Raman, S.; He, F.; Huang, Y.

2007-10-01

The effect of copper ion implantation on the antibacterial activity, wear performance and corrosion resistance of medical metals including 317 L of stainless steels, pure titanium, and Ti-Al-Nb alloy was studied in this work. The specimens were implanted with copper ions using a MEVVA source ion implanter with ion doses ranging from 0.5 × 10 17 to 4 × 10 17 ions/cm 2 at an energy of 80 keV. The antibacterial effect, wear rate, and inflexion potential were measured as a function of ion dose. The results obtained indicate that copper ion implantation improves the antibacterial effect and wear behaviour for all the three medical materials studied. However, corrosion resistance decreases after ion implantation of copper. Experimental results indicate that the antibacterial property and corrosion resistance should be balanced for medical titanium materials. The marked deteriorated corrosion resistance of 317 L suggests that copper implantation may not be an effective method of improving its antibacterial activity.

Corrosion of metal materials embedded in concrete

International Nuclear Information System (INIS)

Duffo, G.S.; Farina, S.B.; Schulz, F.M.

2010-01-01

Carbon steel is the material most frequently used to strengthen reinforced concrete structures; however, stainless steel and galvanized steel reinforcements are also used in construction concretes; and they are not often used in Latin America. Meanwhile, there are other metals that are embedded in the concrete forming part of the openings (aluminum) or in tubing systems (copper and lead). The use of concrete as a cementing material is also useful for immobilizing wastes, such as for example those generated by the nuclear industry. There is a great deal of research and development on the corrosion of steel reinforcements, but the same is not true for the behavior of other metals embedded in concrete and that also undergo corrosive processes. This work aims to study the corrosion of different metals: copper, lead, aluminum, zinc, stainless steel and carbon steel; embedded in concrete with and without the presence of aggressive species for the metal materials. Test pieces were made of mortar containing rods of different materials for testing, and with chlorides added in concentrations of 0; 0.3 % and 1% (mass of chloride per mass of cement). The test pieces were exposed to different conditions; laboratory environment with a relative humidity (RH) of 45%, a controlled atmosphere with 98% RH and submerged in a solution of 3.5% NaCl. The susceptibility to corrosion of the different metals was evaluated using techniques to monitor the corrosion potential, the resistivity of the mortar and the polarization resistance (PR). The rods were weighed before being placed inside the test pieces to later determine the loss of weight generated by the corrosion process. Polarization curves for the metals were also traced in a simulated pore solution (SPS) and in SPS with added chloride. The results obtained to date show that, of all the metals analyzed, aluminum is the most susceptible to corrosion, and that the test specimens with 0% and 1% of chloride exposed to the laboratory

Determination of corrosion potential of coated hollow spheres

International Nuclear Information System (INIS)

Fedorkova, Andrea; Orinakova, Renata; Orinak, Andrej; Dudrova, Eva; Kupkova, Miriam; Kalavsky, Frantisek

2008-01-01

Copper hollow spheres were created on porous iron particles by electro-less deposition. The consequent Ni plating was applied to improve the mechanical properties of copper hollow micro-particles. Corrosion properties of coated hollow spheres were investigated using potentiodynamic polarisation method in 1 mol dm -3 NaCl solution. Surface morphology and composition were studied by scanning electron microscopy (SEM), light microscopy (LM) and energy-dispersive X-ray spectroscopy (EDX). Original iron particles, uncoated copper spheres and iron particles coated with nickel were studied as the reference materials. The effect of particle composition, particularly Ni content on the corrosion potential value was investigated. The results indicated that an increase in the amount of Ni coating layer deteriorated corrosion resistivity of coated copper spheres. Amount of Ni coating layer depended on conditions of Ni electrolysis, mainly on electrolysis time and current intensity. Corrosion behaviour of sintered particles was also explored by potentiodynamic polarisation experiments for the sake of comparison. Formation of iron rich micro-volumes on the particle surface during sintering caused the corrosion potential shift towards more negative values. A detailed study of the morphological changes between non-sintered and sintered micro-particles provided explanation of differences in corrosion potential (E corr )

Corrosion performance tests for reinforcing steel in concrete : test procedures.

Science.gov (United States)

2009-09-01

The existing test method to assess the corrosion performance of reinforcing steel embedded in concrete, mainly : ASTM G109, is labor intensive, time consuming, slow to provide comparative results, and often expensive. : However, corrosion of reinforc...

Guided wave testing for touch point corrosion

International Nuclear Information System (INIS)

Alleyne, David

2012-01-01

Guided wave testing (GWT) is established in the petrochemical and related industries, primarily for the detection of corrosion flaws. Touch point corrosion at support positions in pipe-work has become a significant problem within many operating gas, chemical and petro-chemical plants world-wide, particularly as a high proportion of these plants have been operational for many decades. This article demonstrates how GWT using guided waves sent axially along the pipe can be performed for the detection and accurate classification of touchpoint corrosion. The major advantage of GWT methods for the detection of touch point corrosion is its ability to examine several support positions from a single easy to access transducer position. The strategy is then to prioritize or rank the condition of the pipe at the supports by removing those with negligible wall loss from scheduling for further inspection. Guided waves are accurate at detecting and classifying corrosion patches at support positions, but deep pits within such patches are more difficult to accurately identify. Examples using data from routine inspection testing are used to support the development of the methods and testing approaches presented. Recent developments of the interpretation methods, testing procedures and calibration methods have significantly enhanced the capabilities of GWT for this important application.

Accelerated Test Method for Corrosion Protective Coatings

Data.gov (United States)

National Aeronautics and Space Administration — This project seeks to develop a new accelerated corrosion test method that predicts the long-term corrosion protection performance of spaceport structure coatings as...

Expansion due to the anaerobic corrosion of iron

Energy Technology Data Exchange (ETDEWEB)

Smart, N.R.; Rance, A.P.; Fennell, P.A.H. [Serco Assurance, Culham Science Centre (United Kingdom)

2006-12-15

. Initially, three cells were set up: two contained alternate carbon steel and copper discs, and the third, a control cell, consisted of alternate stainless steel and copper discs. A slight contraction of the control cell was observed but no expansion was measured in the carbon steel-copper cells. Analytical measurements showed that the corrosion products were magnetite and hydrogen, indicating that anaerobic corrosion was occurring. In a second series of experiments, one experiment was carried out in which carbon steel was replaced with cast iron and in a further experiment air was allowed to enter the test chamber. No expansion was detected in either of these additional experiments. However, expansion was detected when a separate stack of copper and steel washers was corroded in ambient atmospheric conditions under very small compressive loads, and subjected to a wet-dry cycle, demonstrating that the experimental technique was capable of detecting corrosion-induced expansion if it were occurring. In parallel with the stress cell experiments, coupons of mild steel and cast iron were corroded in anoxic, artificial groundwater at 50 deg C and 80 deg C for several months. The coupons were examined using atomic force microscopy (AFM) to determine the mechanical properties and the structure of the corrosion product films, and X-ray photoelectron spectroscopy (XPS) to identify the chemical composition of the film. The report presents Young's modulus, thickness and hardness data for the oxides, which were much more compliant than the magnetite films formed at high temperatures, probably because of their high water content. The report considers the application of the results to assessing the performance of the SKB canister in a repository situation.

Expansion due to the anaerobic corrosion of iron

International Nuclear Information System (INIS)

Smart, N.R.; Rance, A.P.; Fennell, P.A.H.

2006-12-01

, three cells were set up: two contained alternate carbon steel and copper discs, and the third, a control cell, consisted of alternate stainless steel and copper discs. A slight contraction of the control cell was observed but no expansion was measured in the carbon steel-copper cells. Analytical measurements showed that the corrosion products were magnetite and hydrogen, indicating that anaerobic corrosion was occurring. In a second series of experiments, one experiment was carried out in which carbon steel was replaced with cast iron and in a further experiment air was allowed to enter the test chamber. No expansion was detected in either of these additional experiments. However, expansion was detected when a separate stack of copper and steel washers was corroded in ambient atmospheric conditions under very small compressive loads, and subjected to a wet-dry cycle, demonstrating that the experimental technique was capable of detecting corrosion-induced expansion if it were occurring. In parallel with the stress cell experiments, coupons of mild steel and cast iron were corroded in anoxic, artificial groundwater at 50 deg C and 80 deg C for several months. The coupons were examined using atomic force microscopy (AFM) to determine the mechanical properties and the structure of the corrosion product films, and X-ray photoelectron spectroscopy (XPS) to identify the chemical composition of the film. The report presents Young's modulus, thickness and hardness data for the oxides, which were much more compliant than the magnetite films formed at high temperatures, probably because of their high water content. The report considers the application of the results to assessing the performance of the SKB canister in a repository situation

Pourbaix Diagrams for Copper in 5 m Chloride Solution

Energy Technology Data Exchange (ETDEWEB)

Beverskog, Bjoern [OECD Halden Reactor Project (Norway); Pettersson, Sven-Olof [ChemIT, Nykoeping (Sweden)

2002-12-01

Pourbaix diagrams for the copper in 5 molal chlorine at 5-100 deg C have been calculated. Predominance diagrams for dissolved copper containing species have also been calculated. Two different total concentrations of dissolved copper, 10{sup -4} and 10{sup -6} molal, have been used in the calculations. ChIoride is the predominating chlorine species in aqueous solutions. Therefore Pourbaix diagrams for chlorine can be used to discuss the effect of chloride solutions on the corrosion behavior of a metal. Presence of chloride increases the corrosion regions of copper at the expense of the immunity and passivity regions in the Pourbaix diagrams. Copper corrodes in 5 molal chloride by formation Of CuCl{sub 3}{sup 2-} in acid and alkaline solutions. At higher potentials in acid solutions CuCl{sub 3}{sup 2-} is oxidized to CuCl{sub 2}(aq), which at increasing potentials can form CuCI{sup +}, Cu{sup 2+} or CuClO{sub 3}{sup +}. Copper passivates by formation of Cu{sub 2}O(cr), CuO(cr), or CUO{sub 2} 3 Cu(OH){sub 2}(s). Cu{sub 2}O(cr) does not form at [Cu(aq)]{sub tot} = 10{sup -6} molal in 5 m C1-, which results in a corrosion area between the immunity and passivity areas. Copper at the anticipated repository potentials and pH corrodes at 100 deg C at [Cu(aq)]{sub tot} = 10{sup -4} molal and at 80-100 deg C at [Cu(aq)]{sub tot} = 10{sup -6} molal. Copper at the anticipated repository potentials and pH can corrode at 80 deg C at [Cu(aq)]{sub tot} = 10{sup -4} molal and at 50 deg C at [Cu(aq)]{sub tot} = 10{sup -6} molal. The bentonite clay and copper canisters in the deep repository can be considered as a 'closed' system from macroscopic point of view. The clay barrier limits both inward diffusion of oxygen and aggressive anions as well as outward diffusion of corrosion products from the canisters. Both diffusion phenomena will drive the corrosion potential into the immunity area of the Pourbaix diagram for copper. The corrosion will thereby stop by an automatic

Mechanisms and energetics of surface reactions at the copper-water interface. A critical literature review with implications for the debate on corrosion of copper in anoxic water

Energy Technology Data Exchange (ETDEWEB)

Johansson, Adam Johannes; Brinck, Tore [Applied Physical Chemistry, KTH Royal Inst. of Technology, Stockholm (Sweden)

2012-06-15

In order to make a critical analysis of the discussion of corrosion of copper in pure anoxic water it is necessary to understand the chemical reactivity at the copper-water interface. Even though the most fundamental issue, i.e. the nature and existence of a hypothetical product that is thermodynamically stable, is still under debate, it is clear that if anoxic corrosion really exists, it must be initiated through oxidative surface reactions at the copper-water interface. This report presents a survey of the peer reviewed literature on the reactivity of copper surfaces in water. Reactions discussed involve molecular adsorption of water, dissociation of the OH-bonds in adsorbed water molecules and hydroxyl groups, the disproportionation/synproportionation equilibrium between hydroxyl groups/hydroxide ions, water molecules and atomic oxygen, the surface diffusion of adsorbed species, and the formation of hydrogen gas (molecular hydrogen). Experimental, as well as theoretical (quantum chemical) studies are reviewed. It is concluded that a limited amount of hydrogen gas (H{sub 2}) should be formed as the result of dissociative water adsorption at certain copper surfaces. Quantitative estimates of the amounts of H2 that could form at the copper-water interface are made. Assuming that the water-cleavage/hydrogen-formation reaction proceeds on an ideal [110] or [100] surface until a hydroxyl monolayer (ML) is reached, the amount of H{sub 2} formed is {approx} 2.4 ng cm{sup -2} copper surface. Based on the literature cited, this is most likely possible, thermodynamically as well as kinetically. Although not proven, it is not unlikely that the reaction can proceed until an oxide ML is formed, which would give 4.8 ng cm{sup -2}. If the formation of an oxide ML is thermodynamically feasible the surface will probably react further, since Cu{sub 2}O(s) is known to activate and cleave the water molecule when it adsorbs at the Cu{sub 2}O(s) surface. Assuming the formation of a

Corrosion processes of austenitic stainless steels and copper-based materials in gamma-irradiated aqueous environments

International Nuclear Information System (INIS)

Glass, R.S.

1985-09-01

The US Department of Energy is evaluating a site located at Yucca Mountain in Nye County, Nevada, as a potential high-level nuclear waste repository. The rock at the proposed repository horizon (above the water table) is densely welded, devitrified tuff, and the fluid environment in the repository is expected to be primarily air-steam. A more severe environment would be present in the unlikely case of intrusion of vadose groundwater into the repository site. For this repository location, austenitic stainless steels and copper-based materials are under consideration for waste container fabrication. This study focuses on the effects of gamma irradiation on the electrochemical mechanisms of corrosion for the prospective waste container materials. The radiolytic production of such species as hydrogen peroxide and nitric acid are shown to exert an influence on corrosion mechanisms and kinetics

Research process of nondestructive testing pitting corrosion in metal material

Directory of Open Access Journals (Sweden)

Bo ZHANG

2017-12-01

Full Text Available Pitting corrosion directly affects the usability and service life of metal material, so the effective nondestructive testing and evaluation on pitting corrosion is of great significance for fatigue life prediction because of data supporting. The features of pitting corrosion are elaborated, and the relation between the pitting corrosion parameters and fatigue performance is pointed out. Through introducing the fundamental principles of pitting corrosion including mainly magnetic flux leakage inspection, pulsed eddy current and guided waves, the research status of nondestructive testing technology for pitting corrosion is summarized, and the key steps of nondestructive testing technologies are compared and analyzed from the theoretical model, signal processing to industrial applications. Based on the analysis of the signal processing specificity of different nondestructive testing technologies in detecting pitting corrosion, the visualization combined with image processing and signal analysis are indicated as the critical problems of accurate extraction of pitting defect information and quantitative characterization for pitting corrosion. The study on non-contact nondestructive testing technologies is important for improving the detection precision and its application in industries.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

International Nuclear Information System (INIS)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-01-01

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Energy Technology Data Exchange (ETDEWEB)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

2016-08-15

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Accelerated Corrosion Testing

Science.gov (United States)

1982-12-01

Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

Results of water corrosion in static cell tests representing multi-metal assemblies in the hydraulic circuits of Tore Supra

Energy Technology Data Exchange (ETDEWEB)

Lipa, M.; Blanchet, J. [Association Euratom-CEA Cadarache, 13 - Saint-Paul-lez-Durance (France). Dept. de Recherches sur la Fusion Controlee; Cellier, F. [Framatome, Centre Technique, 71 - Saint Marcel (France)

2007-07-01

Full text of publication follows: Tore supra (TS) has used from the beginning of operation in 1989 actively cooled plasma facing components. Since the operation and baking temperature of all in vessel components has been defined to be up to 230 deg. C at 40 bars, a special water chemistry of the cooling water plant was suggested in order to avoid eventual water leaks due to corrosion (general corrosion, galvanic corrosion, stress corrosion, etc.) at relative high temperatures and pressures in tubes, pipes, bellows, water boxes, coils, etc. From the beginning of TS operation, in vessel components (e.g. wall protection panels, limiters, ergodic divertor coils, neutralisers and diagnostics) represented a unique combination of metals in the hydraulic circuit mainly such as stainless steel, Inconel, CuCrZr, Nickel and Copper. These different materials were joined together by welding (St to St, Inconel to Inconel, CuCrZr to CuCrZr and CuCrZr to St-St via a Ni sleeve adapter), brazing (St-St to Cu and Cu-LSTP), friction (CuCrZr and Cu to St-St), explosion (CuCrZr to St-St) and memory metal junction (Cryo-fit to Cu - only test sample). Following experiences obtained with steam generator tubes of nuclear power plants, a cooling water quality of AVT (all volatile treatment) has been defined based on demineralized water with adjustment of the pH value to about 9.0/ 7.0 (25 deg. C/ 200 deg. C) by addiction of ammoniac, and hydrazine in order to absorb oxygen dissolved in water. At that time, a simplified water corrosion test program has been performed using static (no circulation) test cell samples made of above mentioned TS metal combinations. All test cell samples, prepared and filled with AVT water, were performed at 280 deg. C and 65 bars in an autoclave during 3000 hours. The test cell water temperature has been chosen to be sufficient above the TS component working temperature, in order to accelerate an eventual corrosion process. Generally all above mentioned metal

Results of water corrosion in static cell tests representing multi-metal assemblies in the hydraulic circuits of Tore Supra

International Nuclear Information System (INIS)

Lipa, M.; Blanchet, J.

2007-01-01

Full text of publication follows: Tore supra (TS) has used from the beginning of operation in 1989 actively cooled plasma facing components. Since the operation and baking temperature of all in vessel components has been defined to be up to 230 deg. C at 40 bars, a special water chemistry of the cooling water plant was suggested in order to avoid eventual water leaks due to corrosion (general corrosion, galvanic corrosion, stress corrosion, etc.) at relative high temperatures and pressures in tubes, pipes, bellows, water boxes, coils, etc. From the beginning of TS operation, in vessel components (e.g. wall protection panels, limiters, ergodic divertor coils, neutralisers and diagnostics) represented a unique combination of metals in the hydraulic circuit mainly such as stainless steel, Inconel, CuCrZr, Nickel and Copper. These different materials were joined together by welding (St to St, Inconel to Inconel, CuCrZr to CuCrZr and CuCrZr to St-St via a Ni sleeve adapter), brazing (St-St to Cu and Cu-LSTP), friction (CuCrZr and Cu to St-St), explosion (CuCrZr to St-St) and memory metal junction (Cryo-fit to Cu - only test sample). Following experiences obtained with steam generator tubes of nuclear power plants, a cooling water quality of AVT (all volatile treatment) has been defined based on demineralized water with adjustment of the pH value to about 9.0/ 7.0 (25 deg. C/ 200 deg. C) by addiction of ammoniac, and hydrazine in order to absorb oxygen dissolved in water. At that time, a simplified water corrosion test program has been performed using static (no circulation) test cell samples made of above mentioned TS metal combinations. All test cell samples, prepared and filled with AVT water, were performed at 280 deg. C and 65 bars in an autoclave during 3000 hours. The test cell water temperature has been chosen to be sufficient above the TS component working temperature, in order to accelerate an eventual corrosion process. Generally all above mentioned metal

Effect of corrosion product layer on SCC susceptibility of copper containing type 304 stainless steel in 1 M H2SO4

International Nuclear Information System (INIS)

Asawa, M.; Devasenapathi, A.; Fujisawa, M.

2004-01-01

The effect of surface corrosion product layer on the stress corrosion cracking (SCC) susceptibility of type 304 stainless steel with Cu was studied in 1 kmol/m 3 (1 M) sulfuric acid at 353 K temperature. Studies based on the intermittent removal of surface corrosion product layer indicated that the surface film governs the SCC behavior of the alloy by accelerating both the crack initiation and propagation stages. The electrochemical impedance and polarization studies showed the surface layer to be promoting SCC initiation by lowering the uniform corrosion rate and the propagation by shifting the surface corrosion potential to a more noble direction. The elemental analysis of the corrosion product both by the energy dispersive X-ray (EDX) spectroscopy and by X-ray diffraction (XRD) analysis along with the thermodynamic calculations showed the layer to be constituted mainly of metallic copper (Cu) and the mono-hydrated iron sulfate which acts as cathode promoting SCC

Corrosion behaviour of sintered Ti–Ni–Cu–Nb in 0.9% NaCl environment

Directory of Open Access Journals (Sweden)

Moipone Linda Lethabane

2015-10-01

Full Text Available The uniform and localized corrosion behaviour of sintered Ti–Ni containing niobium and copper additions were studied using potentiodynamic and cyclic polarization measurements in 0.9% sodium chloride. Results indicated that copper and niobium addition did not have significant effects on the uniform corrosion characteristics, but significantly improved the pitting corrosion resistance. Both copper and niobium additions significantly increased the re-passivation potentials, while copper was observed to reduce the pitting hysteresis loop area. Alloys containing 15% copper and 2% niobium additions depicted the most improved pitting corrosion resistance, and increased the re-passivation value from −315.60 mV to a high re-passivation potential of 840.68 mV.

Acceptance Test Report for Fourth-Generation Hanford Corrosion Monitoring Cabinet

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This Acceptance Test Plan (ATP) will document the satisfactory operation of the third-generation corrosion monitoring cabinet (Hiline Engineering Part No.0004-CHM-072-C01). This ATP will be performed by the manufacturer of the cabinet prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion monitoring cabinet. The test will consist of a continuity test of the cabinet wiring from the end of cable to be connected to corrosion probe, through the appropriate intrinsic safety barriers and out to the 15 pin D-shell connectors to be connected to the corrosion monitoring instrument. Additional testing will be performed using a constant current and voltage source provided by the corrosion monitoring hardware manufacturer to verify proper operation of corrosion monitoring instrumentation

Effect of mechanical treatment on intergranular corrosion of 6064 alloy bars

Science.gov (United States)

Sláma, P.; Nacházel, J.

2017-02-01

Aluminium Al-Mg-Si-type alloys (6xxx-series) exhibit good mechanical properties, formability, weldability and good corrosion resistance in various environments. They often find use in automotive industry and other applications. Some alloys, however, particularly those with higher copper levels, show increased susceptibility to intergranular corrosion. Intergranular corrosion (IGC) is typically related to the formation of microgalvanic cells between cathodic, more noble phases and depleted (precipitate-free) zones along grain boundaries. It is encountered mainly in AlMgSi alloys containing Cu, where it is thought to be related to the formation Q-phase precipitates (Al4Mg8Si7Cu2) along grain boundaries. The present paper describes the effects of mechanical working (extrusion, drawing and straightening) and artificial aging on intergranular corrosion in rods of the 6064 alloy. The resistance to intergranular corrosion was mapped using corrosion tests according to EN ISO 11846, method B. Corrosion tests showed dependence of corrosion type on mechanical processing of the material. Intergranular, pitting and transgranular corrosion was observed. Artificial ageing influenced mainly the depth of the corrosion.

Multi-Function Waste Tank Facility Corrosion Test Report (Phase 1)

International Nuclear Information System (INIS)

Carlos, W. C.; Fritz, R. L.

1993-01-01

This report documents the results of the corrosion tests that were performed to aid in the selection of the construction materials for multi-function waste tanks to be built in the U.S. Department of Energy Hanford Site. Two alloys were tested: 304L and Alloy 20 austenitic stainless steel. The test media were aqueous solutions formulated to represent the extreme of the chemical compositions of waste to be stored in the tanks. The results summerized by alloy are as follows: For 304L the tests showed no stress-corrosion cracking in any of the nine test solutions. The tests showed pitting in on of the solutions. There were no indications of any weld heat-tint corrosion, nor any sign of preferential corrosion in the welded areas. For Alloy 20 the tests showed no general, pitting, or stress-corrosion cracking. One crevice corrosion coupon cracked at the web between a hole and the edge of the coupon in one of the solutions. Mechanical tests showed some possible crack extension in the same solution. Because of the failure of both alloys to meet test acceptance criteria, the tank waste chemistry will have to be restricted or an alternative alloy tested

Electrochemical noise of the erosion-corrosion of copper in relation with its hydrodynamic parameters; Ruido electroquimico de la erosion-corrosion en cobre: su relacion con los parametros hidrodinamicos

Energy Technology Data Exchange (ETDEWEB)

Castaneda, I.; Romero, M.; Malo, J.M.; Uruchurtu, J.

2010-07-01

This work presents the electrochemical noise results obtained of the surface degradation on copper, due to erosion corrosion phenomena, which were a function of the hydrodynamic parameters of the system (fluid movement). A modified rotating cylinder (RC) comprising three ring electrodes under two rotating speeds (880 and 1750 rpm with a Reynolds numbers 1486 Re and 2972 Re, respectively) were used. Characteristic electrochemical noise spectra as a function of the hydrodynamic parameters were found, as well as surface attack intensities the noise signal. An increase and a more uniform attack due to particle impact was related to larger particle size and lesser erosion corrosion intensity, in the form of more localized attack over the surface, was obtained for smaller ones. Erosion corrosion attack presents characteristic electrochemical current and potential noise signals, according to the laminar or transitional turbulent regime and particle size added. (Author).

Seawater corrosion tests for low-level radioactive waste drum containers

International Nuclear Information System (INIS)

Maeda, Sho; Wadachi, Yoshiki

1985-11-01

This report is a part of corrosion tests of drums under various environmental conditions (seawater, river water, coastal sand, inland soil and indoor and outdoor atmosphere) done at Japan Atomic Energy Research Institute sponsored by the Science and Technology Agency. The corrosion tests were started in November, 1977 and complated at March, 1984. This report describes the results of the seawater corrosion tests which are part of the final report, ''Corrosion Safety Demonstration Test'' (Japanese), and it is expected to contribute the safety assessment of sea dumping of low-level radioactive waste packages. (author)

Revised Pourbaix diagrams for Copper at 5-150 C

International Nuclear Information System (INIS)

Beverskog, B.; Puigdomenech, I.

1995-10-01

Pourbaix diagrams have been revised. Predominance diagrams for dissolved copper species have also been calculated. Five different total concentrations for dissolved copper have been used in the calculations (from 10 -3 to 10 -9 ). The complete hydrolysis series of copper(I) and (II) have not been included in earlier published Pourbaix diagrams, and these species are covered for the first time in this work. At acidic pH, increasing temperature decreases the immunity area, and therefore, it increases the corrosion of the copper. At alkaline pH-values corrosion also increases with the temperature due to the decrease of both passivity and immunity areas. The calculated diagrams are used as a base for the discussion of the corrosion behaviour of the copper canisters in the Swedish radioactive waste management program. 62 refs, 37 figs, 3 tabs

Corrosion behaviour of non-ferrous metals in sea water

Energy Technology Data Exchange (ETDEWEB)

Birn, Jerzy; Skalski, Igor [Ship Design and Research Centre, Al. Rzeczypospolitej 8, 80-369 Gdansk (Poland)

2004-07-01

The most typical kinds of corrosion of brasses are selective corrosion (dezincification) and stress corrosion. Prevention against these kinds of corrosion lies in application of arsenic alloy addition and appropriate heat treatment removing internal stresses as well as in maintaining the arsenic and phosphorus contents on a proper level. The most typical corrosion of cupronickels is the local corrosion. Selective corrosion occurs less often and corrosion cracking caused by stress corrosion in sea water does not usually occur. Crevice corrosion is found especially in places of an heterogeneous oxidation of the surface under inorganic deposits or under bio-film. Common corrosive phenomena for brasses and cupronickels are the effects caused by sea water flow and most often the impingement attack. Alloy additions improve resistance to the action of intensive sea water flow but situation in this field requires further improvement, especially if the cheaper kinds of alloys are concerned. Contaminants of sea water such as ammonia and hydrogen sulphide are also the cause of common corrosion processes for all copper alloys. Corrosion of copper alloys may be caused also by sulphate reducing bacteria (SRB). Galvanic corrosion caused by a contact with titanium alloys e.g. in plate heat exchangers may cause corrosion of both kinds copper alloys. Bronzes belong to copper alloys of the highest corrosion resistance. Failures that sometimes occur are caused most often by the cavitation erosion, by an incorrect chemical composition of alloys or at last by their inadequate structure. The main problems of aluminium alloys service in sea water are following phenomena: local corrosion (pitting and crevice corrosion), galvanic corrosion, exfoliation and corrosion in the presence of OH- ions. The cause of local corrosion are caused by presence of passive film on the alloy's surface and presence of chlorides in sea water which are able to damage the passive film. Galvanic corrosion is

Copper corrosion in bentonite: Studying of parameters (pH, Eh/O2) of importance for Cu corrosion

International Nuclear Information System (INIS)

Carlsson, T.; Muurinen, A.

2007-06-01

The report describes the development of methods and equipment for studying the parameters (pH, Eh/O 2 ) of importance for copper corrosion. The work involved the fabrication of electrodes for determining Eh and pH in compacted water-saturated bentonite. MX-80 and the Indian Asha 505 bentonites were used in the study. The redox-measurements were carried out by using electrodes prepared of Au and Pt wires. The pH measurements were carried out by using solid IrO x electrodes. The report describes testing of electrodes in different solutions and in bentonite. A destructive method for determining oxygen content in compacted bentonite was tested, too. The electrodes were used in measurements inside compacted bentonite with about the same density as is intended to be used in the Finnish repository for spent nuclear fuel. The results indicate that Au and Pt redox-electrodes and IrO x pH electrodes function in compacted bentonite. The oxygen measurement in bentonite seems to work, too, and can complement the Eh measurements. Eh-values in originally aerobic bentonite samples having a dry densitiy of ≤1.5 g/cm 3 , exhibit mostly a decrease during the first days, which may mainly be ascribed to the depletion of oxygen. The Eh-decrease thereafter is probably associated with redox-reactions involving other species than oxygen. In samples with a dry density of 1.8 g/cm 3 , the observed Eh-decrease is mostly slower. No significant difference between the Eh and pH measurements in MX-80 and Asha 505 could be observed. (orig.)

Corrosion of weldments in orthodontic appliances

International Nuclear Information System (INIS)

Vazquez, S.M.; Riesgo, O.; Duffo, G.S.

1997-01-01

The study of corrosion-related problems of dental materials has undergone a considerable development in recent years in order to avoid the use of materials with insufficient corrosion resistance in patients mouth. The subject of the present work was to study a particular type of corrosion: galvanic corrosion. One of the most common case of galvanic couples in patients mouth are the orthodontic appliances. The materials studied in the present work were stainless steel strips and silver-copper wires, isolated and welded between them. The electrochemical tests were performed in a NaCl 0.1M and Lactic Acid 0.1 M solution (pH2.3), and after test, the specimens were observed using the optical and scanning electron microscope. The results show that when stainless steel is coupled with a silver solder, the last is the anode of the galvanic couple. As a consequence of this, the silver solder undergone a severe attack. Stainless steel orthodontic appliances with silver solder are feasibly destroyed due to a severe attack on the filler metal disjoining the welded parts. (author) 9 refs

In-situ x-ray absorption study of copper films in ground water solutions

International Nuclear Information System (INIS)

Kvashnina, K.O.; Butorin, S.M.; Modin, A.; Soroka, I.; Marcellini, M.; Nordgren, J.; Guo, J.-H.; Werme, L.

2007-01-01

This study illustrates how the damage from copper corrosion can be reduced by modifying the chemistry of the copper surface environment. The surface modification of oxidized copper films induced by chemical reaction with Cl - and HCO 3 - in aqueous solutions was monitored by in situ X-ray absorption spectroscopy. The results show that corrosion of copper can be significantly reduced by adding even a small amount of sodium bicarbonate. The studied copper films corroded quickly in chloride solutions, whereas the same solution containing 1.1 mM HCO 3 - prevented or slowed down the corrosion processes

Effect of copper content on the properties of electroless Ni–Cu–P coatings prepared on magnesium alloys

International Nuclear Information System (INIS)

Liu, Junjun; Wang, Xudong; Tian, Zhiyong; Yuan, Ming; Ma, Xijuan

2015-01-01

Highlights: • Electroless Ni–Cu–P coatings were obtained on ZK61M magnesium alloys. • The crystallinity and compactness increases with the increasing of copper content. • The introduction of copper element in the coatings contributes to the formation of passivation film. • The coatings with higher corrosion resistance were obtained from the solution with a higher CuSO 4 concentration. - Abstract: The Ni–Cu–P coatings were obtained by electroless plating method on ZK61M magnesium alloys. The effect of copper content on the properties of electroless Ni–Cu–P coatings on magnesium alloys was further studied. The coatings surface and cross-section morphologies were observed with scanning electron microscope. The crystal structure and corrosion resistance of Ni–Cu–P coatings were evaluated by X-ray diffractometer and electrochemical tests. The experimental results showed that the Ni–Cu–P coatings were uniform and compact, and the corrosion resistance of these coatings was superior to Ni–P coatings owing to the introduction of copper. The crystallinity and compactness of the Ni–Cu–P coatings gradually enhanced with the increasing of copper content in the coatings. The introduction of copper element in the Ni–Cu–P coatings contributes to the formation of passivation film. The Ni–Cu–P coatings with higher corrosion resistance were obtained from the solution with a higher CuSO 4 concentration.

Atmospheric corrosion in Gran Canaria specifically meteorological and pollution conditions

International Nuclear Information System (INIS)

Gonzalez, J.E.G.; Valles, M.L.; Mirza R, J.C.

1998-01-01

Carbon steel, copper, zinc and aluminium samples were exposed in different sizes with known ambient parameters in Gran Canaria Island and atmospheric corrosion was investigated. Weight-loss measurements used to determine corrosion damage were complemented with metallographic and XP S determination in order to characterize the structure and morphology of surface corrosion products. The ambient aggressiveness could be well evaluated from meteorological and pollution data. All atmospheric corrosion and environmental data were statistically processed for establishing general corrosion damage functions for carbon steel, copper, aluminium and zinc in terms of Gran Canaria extreme meteorological and pollution parameters. (Author)

Localized corrosion in AA2099-T83 aluminum–lithium alloy: The role of intermetallic particles

Energy Technology Data Exchange (ETDEWEB)

Ma, Y., E-mail: myl@cqut.edu.cn [College of Materials Science and Engineering, Chongqing University of Technology, Chongqing, 400054 (China); Zhou, X., E-mail: xiaorong.zhou@manchester.ac.uk [Corrosion and Protection Centre, School of Materials, The University of Manchester, Manchester, M13 9PL (United Kingdom); Huang, W. [College of Materials Science and Engineering, Chongqing University of Technology, Chongqing, 400054 (China); Thompson, G.E. [Corrosion and Protection Centre, School of Materials, The University of Manchester, Manchester, M13 9PL (United Kingdom); Zhang, X.; Luo, C.; Sun, Z. [Beijing Institute of Aeronautical Materials, Beijing, 100095 (China)

2015-07-01

The corrosion behavior of intermetallic particles and their role in the process of localized corrosion in AA2099-T83 aluminum–lithium alloy has been investigated. It was found that both high- and low-copper containing Al–Fe–Mn–Cu-(Li) particles could result in superficial pits on the alloy, and the high level of lithium in the high-copper-containing particles rendered them electrochemically more active than the low-copper-containing particles. Additionally, severe localized corrosion was found not to be directly related to the distribution of constituent particles in the alloy. The findings are not only relevant to the understanding of corrosion mechanism but also beneficial to the evaluation of thermomechanical treatments of the alloy. - Highlights: • Lithium was detected in the high-copper-containing Al–Fe–Mn–Cu particles. • The high-copper-containing particles were relatively more active. • Localized corrosion induced by constituent particles was superficial. • Severe localized corrosion in the alloy propagated via grain/subgrain boundaries. • Severe localized corrosion was not related to constituent particles.

Atmospheric corrosion effects on copper

International Nuclear Information System (INIS)

Franey, J.P.

1985-01-01

Studies have been performed on the naturally formed patina on various copper samples. Samples have been obtained from structures at AT and T Bell Laboratories, Murray Hill, NJ (40,2,1 and <1 yr) and the Statue of Liberty (100 yr). The samples show a distinct layering effect, that is, the copper base material shows separate oxide and basic sulfate layers on all samples, indicating that patina is not a homogeneous mixture of oxides and basic sulfates

Inhibition of Copper Pitting Corrosion in Aggressive Potable Waters

Directory of Open Access Journals (Sweden)

Emily Sarver

2012-01-01

Full Text Available Copper pitting corrosion can lead to premature plumbing failures, and can be caused by aggressive potable waters characterized by high pH, free chlorine residual and low alkalinity. In such waters and under continuous flow, certain inhibitors including phosphate, silica or natural organic matter may greatly reduce pitting occurrence. In the current work, 1 mg/L phosphate (as P completely prevented initiation of pits, and 5 mg/L silica (as Si significantly decelerated pitting. However, much lower doses of these inhibitors had little benefit and actually accelerated the rate of attack in some cases. Effects of organic matter were dependent on both the type (e.g., natural versus ozonated humic substances and dosage. Dose-response effects of free chlorine and alkalinity were also investigated. Based on electrochemical data, pits initiated more rapidly with increased free chlorine, but even moderate levels of chlorine (~0.4 mg/L eventually caused severe pitting. High alkalinity decreased pit propagation rates but did not prevent pit formation.

The polymeric nanofilm of triazinedithiolsilane fabricated by self-assembled technique on copper surface. Part 2: Characterization of composition and morphology

Science.gov (United States)

Wang, Yabin; Liu, Zhong; Huang, Yudong; Qi, Yutai

2015-11-01

In the first part, a novel design route for metal protection against corrosion was proposed, and a class of triazinedithiolsilane compounds was conceived as protector for copper. The protective capability of the polymeric nanofilm, fabricated by self-assembling one representative (abbreviated as TESPA) of triazinedithiolsilane compounds onto copper surface, has been investigated and evaluated by electrochemical tests. The results show that the polymeric nanofilm significantly inhibits copper corrosion. This study, on the one hand, concentrates on the chemical composition of the TESPA polymeric nanofilm by means of X-ray photoelectron spectroscopy (XPS). The XPS results reveal that the chemical bonds between copper and TESPA monomers, three dimensional disulfide units and siloxane networks are responsible for the satisfactory protection of TESPA polymeric nanofilm against copper corrosion. On the other hand, scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS) are utilized to reveal the morphology and the uniformity of the TESPA polymeric nanofilm. The SEM-EDS results demonstrate that the copper surfaces are uniformly covered with TESPA self-assembled monolayer and the polymeric nanofilm. The TESPA-covered copper surfaces turn out to be smoother than that of the bare copper surface.

Corrosion in seawater systems

International Nuclear Information System (INIS)

Henrikson, S.

1988-01-01

Highly alloyed stainless steels have been exposed to natural chlorinated and chlorine-free seawater at 35 deg. C. Simulated tube-tubesheet joints, weld joints and galvanic couples with titanium, 90/10 CuNi and NiAl bronze were tested and evaluated for corrosion. The corrosion rates of various anode materials - zinc, aluminium and soft iron - were also determined. Finally the risk of hydrogen embrittlement of tubes of ferritic stainless steels and titanium as a consequence of cathodic protection was studied. An attempt was also made to explain the cracking mechanism of the ferritic steels by means of transmission electron microscopy. One important conclusion of the project is that chlorinated seawater is considerably more corrosive to stainless steels than chlorine-free water, whereas chlorination reduces the rate of galvanic corrosion of copper materials coupled to stainless steels. Hydrogen embrittlement of ferritic stainless steels and titanium as a consequence of cathodic protection of carbon steel or cast iron in the same structure can be avoided by strict potentiostatic control of the applied potential. (author)

Corrosion characterization of in-situ titanium diboride (TiB2) reinforced aluminium-copper (Al-Cu) alloy by two methods: Salts spray fog and linear polarization resistance (LPR)

Science.gov (United States)

Rosmamuhamadani, R.; Talari, M. K.; Yahaya, Sabrina M.; Sulaiman, S.; Ismail, M. I. S.; Hanim, M. A. Azmah

2018-05-01

Aluminium-copper (Al-Cu) alloys is the one of most Metal Matrix Composites (MMCs) have important high-strength Al alloys. The aluminium (Al) casting alloys, based on the Al-Cu system are widely used in light-weight constructions and transport applications requiring a combination of high strength and ductility. In this research, Al-Cu master alloy was reinforced with 3 and 6wt.% titanium diboride (TiB2) that obtained from salts route reactions. The salts used were were potassium hexafluorotitanate (K2TiF6) and potassium tetrafluoroborate (KBF4). The salts route reaction process were done at 800 °C. The Al-Cu alloy then has characterized on the mechanical properties and microstructure characterization. Salts spray fog test and Gamry-electrode potentiometer instruments were used to determine the corrosion rate of this alloys. From results obtained, the increasement of 3wt.%TiB2 contents will decrease the value of the corrosion rate. In corrosion test that conducted both of salt spray fog and Gamry-electrode potentiometer, the addition of 3wt.%TiB2 gave the good properties in corrosion characterization compare to Al-Cu-6wt.%TiB2 and Al-Cu cast alloy itself. As a comparison, Al-Cu with 3wt.%TiB2 gave the lowest value of corrosion rate, which means alloy has good properties in corrosion characterization. The results obtained show that in-situ Al-Cu alloy composites containing the different weight of TiB2 phase were synthesized successfully by the salt-metal reaction method.

Reactivity test between beryllium and copper

International Nuclear Information System (INIS)

Kawamura, H.; Kato, M.

1995-01-01

Beryllium has been expected for using as plasma facing material on ITER. And, copper alloy has been proposed as heat sink material behind plasma facing components. Therefore, both materials must be joined. However, the elementary process of reaction between beryllium and copper alloy does not clear in detail. For example, other authors reported that beryllium reacted with copper at high temperature, but it was not obvious about the generation of reaction products and increasing of the reaction layer. In the present work, from this point, for clarifying the elementary process of reaction between beryllium and copper, the out-of-pile compatibility tests were conducted with diffusion couples of beryllium and copper which were inserted in the capsule filled with high purity helium gas (6N). Annealing temperatures were 300, 400, 500, 600 and 700 degrees C, and annealing periods were 100, 300 and 1000h. Beryllium specimens were hot pressed beryllium, and copper specimens were OFC (Oxygen Free Copper)

Cold spray copper coatings for used fuel containers

Energy Technology Data Exchange (ETDEWEB)

Keech, P. [Nuclear Waste Management Organization, Toronto, ON (Canada); Vo, P.; Poirier, D.; Legoux, J-G [National Research Council, Boucherville QC, (Canada)

2015-07-01

Recently, the Nuclear Waste Management Organization has been developing copper coatings as a method of protecting steel used fuel containers (UFCs) from corrosion within a deep geological repository. The corrosion barrier design is based on the application of a copper coating bonded directly to the exterior surface of the UFC structural core. Copper coating technologies amendable to supply of pre-coated UFC vessel components and application to the weld zone following UFC closure within the radiological environment have been investigated. Copper cold spray has been assessed for both operations; this paper outlines the research and development to date of this technique. (author)

Chemical stability of copper-canisters in deep repository

International Nuclear Information System (INIS)

Ahonen, L.

1995-12-01

The spent fuel from Finnish nuclear reactors is planned to be encapsulated in thick-walled copper-iron canisters and placed deep into the bedrock. The copper wall of the canister provides a long-time shield against corrosion, preventing the high-level nuclear fuel from contact with ground water. In the report, stability of metallic copper and its possible corrosion reactions in the conditions of deep bedrock are evaluated by means of thermo-dynamic calculations. (90 refs., 28 figs., 11 tabs.)

Native copper in Permian Mudstones from South Devon: A natural analogue of copper canisters for high-level radioactive waste

International Nuclear Information System (INIS)

Milodowski, A.E.; Styles, M.T.; Werme, L.; Oversby, V.M.

2001-01-01

Native copper (>99.9% Cu) sheets associated with complex uraniferous and vanadiferous concretions in Upper Permian Mudstones from south Devon (United Kingdom) have been studied as a 'natural analogue' for copper canisters designed to be used in the isolation of spent fuel and high-level radioactive wastes (HLW) for deep geological disposal. Detailed analysis demonstrates that the copper formed before the mudstones were compacted. The copper displays complex corrosion and alteration. The earliest alteration was to copper oxides, followed sequentially by the formation of copper arsenides, nickel arsenide and copper sulphide, and finally nickel arsenide accompanied by nickel-copper arsenide, copper arsenide and uranium silicates. Petrographic observations demonstrate that these alteration products also formed prior to compaction. Consideration of the published history for the region indicates that maximum compaction of the rocks will have occurred by at least the Lower Jurassic (i.e. over 176 Ma ago). Since that time the copper sheets have remained isolated by the compacted mudstones and were unaffected by further corrosion until uplift and exposure to present-day surface weathering

Active Waste Materials Corrosion and Decontamination Tests

International Nuclear Information System (INIS)

Danielson, M.J.; Elmore, M.R.; Pitman, S.G.

2000-01-01

Stainless steel alloys, 304L and 316L, were corrosion tested in representative radioactive samples of three actual Hanford tank waste solutions (Tanks AW-101, C-104, AN-107). Both the 304L and 316L exhibited good corrosion performance when immersed in boiling waste solutions. The maximum general corrosion rate was 0.015 mm/y (0.60 mils per year). Generally, the 304L had a slightly higher rate than the 316L. No localized attack was observed after 122 days of testing in the liquid phase, liquid/vapor phase, or vapor phase. Radioactive plate-out decontamination tests indicated that a 24-hour exposure to 1 und M HNO 3 could remove about 99% of the radioactive components in the metal film when exposed to the C-104 and AN-107 solutions. The decontamination results are less certain for the AW-101 solution, since the initial contamination readings exceeded the capacity of the meter used for this test

Intergranular corrosion testing of austenitic stainless steels in nitric acid solutions

Energy Technology Data Exchange (ETDEWEB)

Whillock, G.O.H.; Dunnett, B. F. [British Nuclear Fuels plc, BNFL, B170, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom)

2004-07-01

In hot strong nitric acid solutions, stainless steels exhibit intergranular corrosion. Corrosion rates are often measured from immersion testing of specimens manufactured from the relevant material (e.g. plate or pipe). The corrosion rates, measured from weight loss, are found to increase with time prior to reaching steady state, which can take thousands of hours to achieve. The apparent increase in corrosion rate as a function of time was found to be an artefact due to the surface area of the specimen's being used in the corrosion rate calculations, rather than that of the true area undergoing active corrosion i.e. the grain boundaries. The steady state corrosion rate coincided with the onset of stable grain dropping, where the use of the surface area of the specimen to convert the weight loss measurements to corrosion rates was found to be appropriate. This was confirmed by sectioning of the specimens and measuring the penetration depths. The rate of penetration was found to be independent of time and no induction period was observed. A method was developed to shorten considerably the testing time to reach the steady state corrosion rate by use of a pre-treatment that induces grain dropping. The long-term corrosion rates from specimens which were pre-treated was similar to that achieved after prolonged testing of untreated (i.e. initially ground) specimens. The presence of cut surfaces is generally unavoidable in the simple immersion testing of specimens in test solutions. However, inaccuracy in the results may occur as the measured corrosion rate is often influenced by the orientation of the microstructure, the highest rates typically being observed on the cut surfaces. Two methods are presented which allow deconvolution of the corrosion rates from immersion testing of specimens containing cut surfaces, thus allowing reliable prediction of the long-term corrosion rate of plate surfaces. (authors)

Inhibiting effects of imidazole on copper corrosion in 1 M HNO3 solution

International Nuclear Information System (INIS)

Lee, Woo-Jin

2003-01-01

The present work deals with the inhibiting effects of imidazole on the pure copper (Cu) corrosion in 1 M HNO 3 solution analysing potentiodynamic polarisation curves, potentiostatic anodic current transient, AC impedance spectra and X-ray photoelectron spectra (XPS). By adding imidazole to HNO 3 solution, the polarisation curves showed decrease in the corrosion current and the cathodic current, suggesting that imidazole acts as an effective cathodic inhibitor to Cu corrosion. From the measured anodic current transients, it is inferred that the protective Cu-imidazole complex film is simultaneously formed with the Cu oxide in the presence of imidazole during the early stage of the anodic polarisation. Analysis of the AC impedance spectra revealed that the values of the charge transfer resistance R ct obtained in imidazole-containing HNO 3 solution were greater than that value in imidazole-free one and at the same time steadily increased with immersion time to the constant value. Contrarily, the capacitance value was abruptly lowered from the double layer capacitance C dl to the complex film capacitance C cf in the progress of immersion time. Furthermore, the Warburg coefficient σ value for the ion diffusion through the complex film was observed to increase with immersion time. This means that the Cu(N-OH) complex film becomes thicker during immersion in the HNO 3 solution with imidazole through the inward growth of the N-rich outer layer to the O-rich inner layer, as well validated by XPS. Based upon the experimental results, it is suggested that the Cu corrosion in 1 M HNO 3 solution is efficiently inhibited with the addition of imidazole by retarding both the charge transfer on cathodic sites of the Cu surface in the early stage of immersion time and the subsequent ion diffusion through the steadily growing complex film

Determination of copper in liquid and solid insulation for large electrical equipment by ICP-OES. Application to copper contamination assessment in power transformers.

Science.gov (United States)

Bruzzoniti, Maria Concetta; De Carlo, Rosa Maria; Sarzanini, Corrado; Maina, Riccardo; Tumiatti, Vander

2012-09-15

Copper is one of the main constituents of the components in power transformers and its presence both in liquid (mineral oil) and in solid (Kraft paper) insulators can lead to enhanced dielectric losses and to the subsequent deterioration of their insulating properties. Recently the latter have been correlated to plant failures which in turn may have severe impact on the environment. This paper describes the direct analysis of copper in insulating mineral oil by ICP-OES and how it was first optimized compared to the official American Society for Testing and Materials (ASTM) D7151 method. Detection and quantification limits of 8.8 μg kg(-1) and 29.3 μg kg(-1) were obtained. Secondly, copper determination was improved by coupling a microwave assisted dissolution procedure of the mineral oil which avoided the problems, in the real samples, due to the presence of solid species of copper which cannot be nebulized following traditional methods described in literature. Sixteen mineral insulating oils sampled from transformers in service were analyzed before and after dissolution. In order to evaluate copper speciation, size fractionation was performed by filtration on PTFE filters (0.45, 1 and 5 μm). This test was performed on all the oil samples. Finally, because of the key role of the solid insulator in failed transformers, the Authors applied the developed method to study the copper deposition tendency onto the insulating Kraft paper tapes exerted by two unused oils (a corrosive and a non-corrosive one) under defined ageing conditions. Copyright © 2012 Elsevier B.V. All rights reserved.

Analyses of copper from a prototype capsule 5 and 6; Analyser av koppar fraan prototypkapsel 5 och 6

Energy Technology Data Exchange (ETDEWEB)

Taxen, Claes; Lundholm, Martin; Persson, Dan; Jakobsson, Dan; Sedlakova, Miroslava; Randelius, Mats; Karlsson, Oskar; Rydgren, Pontus; Kimab, Swerea

2012-12-15

'Prototype' is a series of experiments where SKB, the Swedish Nuclear Fuel and Waste Management Co, expose the full scale copper canisters under conditions intended to be representative of a repository for spent nuclear fuel, however, without radioactivity (SKB 2012) . Copper from one of these installations, deposition 5, has been studied for corrosion . Samples were also taken from the capsule that had been exposed in deposition 6. Drill cores across the capsule wall has been documented regarding microstructure. All samples have been exposed for about seven years in the prototype repository. Studies carried out leads to the following conclusions: Regarding the ring on top of the capsule from the deposition 5; There are local corrosion with a depth of 3-5 microns. The general or uniform corrosion that has occurred can not be quantified. The relatively sharp traces of processing of the material before exposure indicates that the general corrosion was minor. Small amounts of corrosion product has been detected in surface analysis. The surface profile on the copper surface, aside from the grooves after processing and areas of local corrosion, are relatively even. Metallographic examination of cross section shows no tendency to pitting or intergranular corrosion. Analysis for hydrogen by melting a quantity of metal does not show any increased hydrogen content. Regarding the material of the capsule from the deposition 6: The capsule has not been specifically tested for corrosion. Cross sections of drill cores through the copper canister has been documented and metallo graphically exhibits nothing remarkable.

Study of the effect of the NO{sub 2} in the atmospheric corrosion of copper; Estudio del efecto del NO{sub 2} en la corrosion atmosferica del cobre

Energy Technology Data Exchange (ETDEWEB)

Mariaca Rodriguez, Liboria

1997-12-31

Factors as the increase of the power consumption and the development of new combustion technologies, together with the increasing campaigns for the diminution of the SO{sub 2} emissions, have given rise to an increase of the relative importance of other atmospheric polluting agents, among which the nitrogen oxides occupy preponderant place. This new situation has motivated that during the last years greater attention is appearing to the effect these oxides can have on the stability of the materials. However, the results still are scarce and sometimes contradictory. With the purpose of contributing to the understanding of the effect of the NO{sub x} in the atmospheric corrosion, the investigation that is shown here was made. The effect that the NO{sub 2} has in the atmospheric corrosion of copper was studied, considering cases with and without the simultaneous presence of SO{sub 2}, with different relative humidities (RH) and temperatures of the atmospheric air. For this purpose one resorted to the simulation of atmospheres of interest by means of laboratory chambers that allowed the control of the temperature, RH and the contamination level. In each atmosphere completely clean copper coupons were exposed, and withdrawn at 7, 14, 21 and 28 days. Gravimetric analyses of gain and loss of mass and one complete characterization the corrosion products formed was made, mainly by means of X ray diffraction techniques by grazing angle (DRS), and photo electronic X ray spectroscopy (XPS or ESCA). Also, the applicability in these conditions of the electrochemical techniques of DC (RP, CP and RE) and of alternating current (EIE). From the results obtained it is worth mentioning as the more important the following ones: The corrosion of copper in atmospheres contaminated solely with NO{sub 2} depends fundamentally on the RH, not existing, as in the case of other metals, a critical RH (CRH), from which the kinetics of the corrosion process increases; all the opposite, the copper

Atmospheric corrosion of metals in tropics and subtropic. 2. Corrosion resistance of different metals and alloys

International Nuclear Information System (INIS)

Strekalov, P.V.

1993-01-01

Data from 169 sources concerning corrosion of different metals, alloys and means of protection, obtained for a 30-year period (up to 1987) in different continent including Europe (Bulgaria, Spain, Italy, France, USSR); America (USA, Panama, Cuba, Venezuela, Brasil, Argentine); Africa (Nigeria, SAR); Australia, New Zeland, Papua-Newguinea, Philippines, are systemized. Actual results of full-scal atmospheric testings of iron, zinc, copper, cadmium, aluminium, tin, lead, carbon, low-alloys. Stainless steels, cast irons, halvanic coatings, copper, aluminium, nickel, titanium, magnesium alloys are presented. Data on the fracture rate can be used for creating the data base in banks on atmospheric resistance of metal materials

How copper corrosion can be retarded--New ways investigating a chronic problem for cellulose in paper.

Science.gov (United States)

Ahn, Kyujin; Hofmann, Christa; Horsky, Monika; Potthast, Antje

2015-12-10

To better assess the stabilization effects of chemical treatments on Cu(II)-catalyzed cellulose degradation, we developed Cu(II)-containing model rag paper with typical copper corrosion characteristics using e-beam radiation. The paper can be prepared homogeneously and quickly compared to tedious pre-aging methods. Using the Cu(II)-containing model rag paper, the stabilization effects of various chemicals on Cu(II)-catalyzed degradation of cellulose were tested. Benzotriazol was highly effective in retarding the degradation of the Cu(II)-containing model rag paper under hot and humid aging condition, as well as under photo-oxidative stress. Tetrabutylammonium bromide reduced Cu(II)-catalyzed degradation of cellulose, but its efficacy was dependent on the accelerated aging conditions. The results with the alkaline treatments and gelatin treatment suggested that their roles in the degradation mechanisms of cellulose in the presence of Cu(II) differ from those of benzotriazol and tetrabutylammonium bromide. Copyright © 2015 Elsevier Ltd. All rights reserved.

Timescale Correlation between Marine Atmospheric Exposure and Accelerated Corrosion Testing - Part 2

Science.gov (United States)

Montgomery, Eliza L.; Calle, Luz Marina; Curran, Jerome C.; Kolody, Mark R.

2012-01-01

Evaluation of metals to predict service life of metal-based structures in corrosive environments has long relied on atmospheric exposure test sites. Traditional accelerated corrosion testing relies on mimicking the exposure conditions, often incorporating salt spray and ultraviolet (UV) radiation, and exposing the metal to continuous or cyclic conditions similar to those of the corrosive environment. Their reliability to correlate to atmospheric exposure test results is often a concern when determining the timescale to which the accelerated tests can be related. Accelerated corrosion testing has yet to be universally accepted as a useful tool in predicting the long-term service life of a metal, despite its ability to rapidly induce corrosion. Although visual and mass loss methods of evaluating corrosion are the standard, and their use is crucial, a method that correlates timescales from accelerated testing to atmospheric exposure would be very valuable. This paper presents work that began with the characterization of the atmospheric environment at the Kennedy Space Center (KSC) Beachside Corrosion Test Site. The chemical changes that occur on low carbon steel, during atmospheric and accelerated corrosion conditions, were investigated using surface chemistry analytical methods. The corrosion rates and behaviors of panels subjected to long-term and accelerated corrosion conditions, involving neutral salt fog and alternating seawater spray, were compared to identify possible timescale correlations between accelerated and long-term corrosion performance. The results, as well as preliminary findings on the correlation investigation, are presented.

Aqueous corrosion in static capsule tests representing multi-metal assemblies in the hydraulic circuit of Tore Supra

Energy Technology Data Exchange (ETDEWEB)

Lipa, M. [Association Euratom-CEA, CEA/DSM/DRFC, Centre de Cadarache, 13108 Saint-Paul-Lez-Durance (France)], E-mail: manfred.lipa@cea.fr; Blanchet, J.; Feron, D. [CEA/DEN/SCCME, Centre de Saclay, 91191 Gif sur Yvette (France); Cellier, F. [AREVA ANP, Centre Technique, 71380 Saint Marcel (France)

2008-12-15

Tore supra (TS) in vessel components represent a unique combination of metals in the hydraulic circuit. Different materials, e.g. stainless steel, copper alloys, nickel, etc., were joined together by fusion welding, brazing and friction. Since the operation and baking temperature of all in vessel components has been defined to be set at 230 deg. C/40 bars a special water chemistry of the cooling water loop was suggested in order to prevent eventual water leaks due to corrosion at relative high temperatures and pressures in tubes, bellows, coils and coolant plant ancillary equipments. Following experiences with water chemistry in Pressurised Water Reactors, an all volatile chemical treatment (AVT) has been defined for the cooling water quality of TS. Since then, a simplified static (no fluid circulation) corrosion test program at relatively high temperature and pressure has been performed using capsule-type samples made of above mentioned multi-metal assemblies.

Results of water corrosion in static cell tests representing multi-metal assemblies in the hydraulic circuits of Tore supra

Energy Technology Data Exchange (ETDEWEB)

Lipa, M. [CEA/DSM/DRFC Centre de Cadarache, 13 - Saint-Paul lez Durance (France); Blanchet, J.; Cellier, F. [Framatome, 71 - Saint Marcel (France). Centre Technique

2007-07-01

Following experiences obtained with steam generator tubes of nuclear power plants, a cooling water quality of AVT (all volatile treatment) has been defined based on demineralised water with adjustment of the pH value to about 9.0/7.0 (25 C/200 C) by addiction of ammoniac, and hydrazine in order to absorb oxygen dissolved in water. At that time, a simplified water corrosion test program has been performed using static (no circulation) test cell samples made of above mentioned TS metal combinations. All test cell samples, prepared and filled with AVT water, were performed at 280 C and 65 bars in an autoclave during 3000 hours. The test cell water temperature has been chosen to be sufficient above the TS component working temperature, in order to accelerate an eventual corrosion process. Generally all above mentioned metal combinations survived the test campaign without stress corrosion cracking, with the exception of the memory metal junction (creep in Cu) and the bellows made of St-St 316L and Inconel 625 while 316 Ti bellows survived. In contrary to the vacuum brazed Cu-LSTP to St-St samples, some of flame brazed Cu to St-St samples failed either in the braze joint or in the copper structure itself. For comparison, a spot weld of an inflated 316L panel sample, filled voluntary with a caustic solution of pH 11.5 (25 C), failed after 90 h of testing (intergranular cracking at the spot weld), while an identical sample containing AVT water of pH 9.0 (25 C) survived without damage. The results of these tests, performed during 1986 and 1997, have never been published and therefore are presented more in detail in this paper since corrosion in hydraulic circuits is also an issue of ITER. Up to day, the TS cooling water plant operates with an above mentioned water treatment and no water leaks have been detected on in-vessel components originating from water corrosion at high temperature and high pressure. (orig.)

Results of water corrosion in static cell tests representing multi-metal assemblies in the hydraulic circuits of Tore supra

International Nuclear Information System (INIS)

Lipa, M.; Blanchet, J.; Cellier, F.

2007-01-01

Following experiences obtained with steam generator tubes of nuclear power plants, a cooling water quality of AVT (all volatile treatment) has been defined based on demineralised water with adjustment of the pH value to about 9.0/7.0 (25 C/200 C) by addiction of ammoniac, and hydrazine in order to absorb oxygen dissolved in water. At that time, a simplified water corrosion test program has been performed using static (no circulation) test cell samples made of above mentioned TS metal combinations. All test cell samples, prepared and filled with AVT water, were performed at 280 C and 65 bars in an autoclave during 3000 hours. The test cell water temperature has been chosen to be sufficient above the TS component working temperature, in order to accelerate an eventual corrosion process. Generally all above mentioned metal combinations survived the test campaign without stress corrosion cracking, with the exception of the memory metal junction (creep in Cu) and the bellows made of St-St 316L and Inconel 625 while 316 Ti bellows survived. In contrary to the vacuum brazed Cu-LSTP to St-St samples, some of flame brazed Cu to St-St samples failed either in the braze joint or in the copper structure itself. For comparison, a spot weld of an inflated 316L panel sample, filled voluntary with a caustic solution of pH 11.5 (25 C), failed after 90 h of testing (intergranular cracking at the spot weld), while an identical sample containing AVT water of pH 9.0 (25 C) survived without damage. The results of these tests, performed during 1986 and 1997, have never been published and therefore are presented more in detail in this paper since corrosion in hydraulic circuits is also an issue of ITER. Up to day, the TS cooling water plant operates with an above mentioned water treatment and no water leaks have been detected on in-vessel components originating from water corrosion at high temperature and high pressure. (orig.)

Design basis for the copper/steel canister

International Nuclear Information System (INIS)

Bowyer, W.H.

1996-02-01

The development of the copper/iron canister which has been proposed by SKB for the containment of high level nuclear waste has been studied from the point of view of choice of materials, manufacturing technology and quality assurance. This report describes the observations on progress which have been made between March 1995 and Feb 1996 and the result of further literature studies. A first trial canister has been produced using a fabricated steel liner and an extruded copper tubular, a second one using a fabricated tubular is at an advanced stage. A change from a fabricated steel inner canister to a proposed cast canister has been justified by a criticality argument but the technology for producing a cast canister is at present untried. The microstructure achieved in the extruded copper tubular for the first canister is unacceptable. Similar problems exist with plate used for the fabricated tubular, but some more favourable structures have been achieved already by this route. Seam welding of the first tubular failed through a suspected material problem. The second fabricated tubular welded without difficulty. Welding of lids and bottoms to the copper canister is problematical.There is as yet no satisfactory non destructive test procedures for the parent metal or the welds in the copper canister material, partly due to the coarse grain size which arise in the proposed material processed by the proposed routes. Further studies are also required on crevice corrosion, galvanic attack and stress corrosion cracking in the copper 50 ppm phosphorus alloy. 28 refs

A comparison of fingerprint sweat corrosion of different alloys of brass.

Science.gov (United States)

Sykes, Stephanie; Bond, John W

2013-01-01

Fingerprint sweat from 40 donors was deposited onto samples of five α and α + β phase brasses, comprising five alloys with different copper and zinc concentrations, two of which also had the addition of small concentrations of lead. Visual grading of the visibility of the corrosion revealed that brasses with the least amount of zinc produced the most visible and fully formed fingerprints from the most donors. Consideration of previously reported mechanisms for the corrosion of brass suggests red copper (I) oxide as a likely corrosion product for low zinc brasses, and a consideration of the color, composition, and solubility of fingerprint sweat corrosion products suggests that copper (I) oxide produces good contrast and visibility with the brass substrate. Scanning electron microscope images of the corrosion of all five alloys confirmed the enhanced contrast between corroded and uncorroded areas for low zinc alloys. © 2012 American Academy of Forensic Sciences.

Electrochemical tests for pitting and crevice corrosion susceptibility

International Nuclear Information System (INIS)

Postlethwaite, J.

1983-01-01

Passive metals are being considered as container materials for the disposal of nuclear waste by deep burial. Localized corrosion is a potential problem and electrochemical techniques have an important role in the assessment of the susceptibility of these container materials to crevice and pitting corrosion. This paper critically reviews both the theoretical background and the experimental details of the electrochemical test methods presently used in both industrial and scientific studies of localized corrosion in both halide and non-halide solutions and identifies those areas where theory and experimental behaviour are in agreement and those areas for which there is neither well established theory nor an experimental test method

40 CFR 141.81 - Applicability of corrosion control treatment steps to small, medium-size and large water systems.

Science.gov (United States)

2010-07-01

... treatment steps to small, medium-size and large water systems. 141.81 Section 141.81 Protection of... WATER REGULATIONS Control of Lead and Copper § 141.81 Applicability of corrosion control treatment steps...). (ii) A report explaining the test methods used by the water system to evaluate the corrosion control...

[Stress-corrosion test of TIG welded CP-Ti].

Science.gov (United States)

Li, H; Wang, Y; Zhou, Z; Meng, X; Liang, Q; Zhang, X; Zhao, Y

2000-12-01

In this study TIG (Tungsten Inert Gas) welded CP-Ti were subjected to stress-corrosion test under 261 MPa in artificial saliva of 37 degrees C for 3 months. No significant difference was noted on mechanical test (P > 0.05). No color-changed and no micro-crack on the sample's surface yet. These results indicate that TIG welded CP-Ti offers excellent resistance to stress corrosion.

A Time-Variant Reliability Model for Copper Bending Pipe under Seawater-Active Corrosion Based on the Stochastic Degradation Process

Directory of Open Access Journals (Sweden)

Bo Sun

2018-03-01

Full Text Available In the degradation process, the randomness and multiplicity of variables are difficult to describe by mathematical models. However, they are common in engineering and cannot be neglected, so it is necessary to study this issue in depth. In this paper, the copper bending pipe in seawater piping systems is taken as the analysis object, and the time-variant reliability is calculated by solving the interference of limit strength and maximum stress. We did degradation experiments and tensile experiments on copper material, and obtained the limit strength at each time. In addition, degradation experiments on copper bending pipe were done and the thickness at each time has been obtained, then the response of maximum stress was calculated by simulation. Further, with the help of one kind of Monte Carlo method we propose, the time-variant reliability of copper bending pipe was calculated based on the stochastic degradation process and interference theory. Compared with traditional methods and verified by maintenance records, the results show that the time-variant reliability model based on the stochastic degradation process proposed in this paper has better applicability in the reliability analysis, and it can be more convenient and accurate to predict the replacement cycle of copper bending pipe under seawater-active corrosion.

Copper and nickel alloys and titanium for seawater applications

International Nuclear Information System (INIS)

Richter, H.

1977-01-01

Copper and nickel alloys and titanium have been successfully used for heat exchangers on ships, in power plants and for chemical apparatus and piping systems because of their resistance against corrosion in sea water. Aluminium brass and copper nickel alloys, the standard materials for condensers and coolers, however, may be attacked, the corrosion depending on water quality, water velocity, and structural conditions. The mechanisms of corrosion are discussed. Under severe conditions the use of titanium may be indicated. The use of nickel base alloys is advantageous at elevated temperatures, e.g. for chemical reactions and for evaporation processes. Examples are given for application and for prevention of corrosion. (orig.) [de

Measurement of weak magnetic field of corrosion current of isolated corrosion center

Directory of Open Access Journals (Sweden)

I. V. Bardin

2015-01-01

Full Text Available A very small magnetic field of corrosion current, of the order of 10−4 Oe, generated by isolated zinc inclusion in a copper platelet placed in electrolyte has been measured for the first time with a highly sensitive giant magneto-impedance magnetometer. The total corrosion current of the inclusion is estimated comparing the measured magnetic field distribution with corresponding theoretical calculation. The estimated value of the total corrosion current turns out to be in reasonable agreement with that one obtained in the standard gravimetric measurement.

The polymeric nanofilm of triazinedithiolsilane fabricated by self-assembled technique on copper surface. Part 2: Characterization of composition and morphology

International Nuclear Information System (INIS)

Wang, Yabin; Liu, Zhong; Huang, Yudong; Qi, Yutai

2015-01-01

Highlights: • The chemical reactions between copper and triazinedithiolsilane were revealed. • The structure of triazinedithiolsilane's polymeric nanofilm was demonstrated. • The morphology and microstructure of the polymeric nanofilm was observed. - Abstract: In the first part, a novel design route for metal protection against corrosion was proposed, and a class of triazinedithiolsilane compounds was conceived as protector for copper. The protective capability of the polymeric nanofilm, fabricated by self-assembling one representative (abbreviated as TESPA) of triazinedithiolsilane compounds onto copper surface, has been investigated and evaluated by electrochemical tests. The results show that the polymeric nanofilm significantly inhibits copper corrosion. This study, on the one hand, concentrates on the chemical composition of the TESPA polymeric nanofilm by means of X-ray photoelectron spectroscopy (XPS). The XPS results reveal that the chemical bonds between copper and TESPA monomers, three dimensional disulfide units and siloxane networks are responsible for the satisfactory protection of TESPA polymeric nanofilm against copper corrosion. On the other hand, scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS) are utilized to reveal the morphology and the uniformity of the TESPA polymeric nanofilm. The SEM-EDS results demonstrate that the copper surfaces are uniformly covered with TESPA self-assembled monolayer and the polymeric nanofilm. The TESPA-covered copper surfaces turn out to be smoother than that of the bare copper surface.

Interactive Effects of Corrosion, Copper, and Chloramines on Legionella and Mycobacteria in Hot Water Plumbing.

Science.gov (United States)

Rhoads, William J; Pruden, Amy; Edwards, Marc A

2017-06-20

Complexities associated with drinking water plumbing systems can result in undesirable interactions among plumbing components that undermine engineering controls for opportunistic pathogens (OPs). In this study, we examine the effects of plumbing system materials and two commonly applied disinfectants, copper and chloramines, on water chemistry and the growth of Legionella and mycobacteria across a transect of bench- and pilot-scale hot water experiments carried out with the same municipal water supply. We discovered that copper released from corrosion of plumbing materials can initiate evolution of >1100 times more hydrogen (H 2 ) from water heater sacrificial anode rods than does presence of copper dosed as soluble cupric ions. H 2 is a favorable electron donor for autotrophs and causes fixation of organic carbon that could serve as a nutrient for OPs. Dosed cupric ions acted as a disinfectant in stratified stagnant pipes, inhibiting culturable Legionella and biofilm formation, but promoted Legionella growth in pipes subject to convective mixing. This difference was presumably due to continuous delivery of nutrients to biofilm on the pipes under convective mixing conditions. Chloramines eliminated culturable Legionella and prevented L. pneumophila from recolonizing biofilms, but M. avium gene numbers increased by 0.14-0.76 logs in the bulk water and were unaffected in the biofilm. This study provides practical confirmation of past discrepancies in the literature regarding the variable effects of copper on Legionella growth, and confirms prior reports of trade-offs between Legionella and mycobacteria if chloramines are applied as secondary disinfectant residual.

Pitting corrosion on a copper canister

International Nuclear Information System (INIS)

Hermansson, H.P.; Beverskog, B.

1996-02-01

It is demonstrated that normal pitting can occur during oxidizing conditions in the repository. It is also concluded that a new theory for pitting corrosion has to be developed, as the present theory is not in accordance with all practical and experimental observations. A special variant of pitting, based on the growth of sulfide whiskers, is suggested to occur during reducing conditions. However, such a mechanism needs to be demonstrated experimentally. A simple calculational model of canister corrosion was developed based on the results of this study. 69 refs, 3 figs

Testing and prediction of erosion-corrosion for corrosion resistant alloys used in the oil and gas production industry

Science.gov (United States)

Rincon, Hernan E.

The corrosion behavior of CRAs has been thoroughly investigated and documented in the public literature by many researchers; however, little work has been done to investigate erosion-corrosion of such alloys. When sand particles are entrained in the flow, the degradation mechanism is different from that observed for sand-free corrosive environment. There is a need in the oil and gas industry to define safe service limits for utilization of such materials. The effects of flow conditions, sand rate, pH and temperature on the erosion-corrosion of CRAs were widely studied. An extensive experimental work was conducted using scratch tests and flow loop tests using several experimental techniques. At high erosivity conditions, a synergistic effect between erosion and corrosion was observed. Under the high sand rate conditions tested, erosivity is severe enough to damage the passive layer protecting the CRA thereby enhancing the corrosion rate. In most cases there is likely a competition between the rates of protective film removal due to mechanical erosion and protective film healing. Synergism occurs for each of the three alloys examined (13Cr and Super13Cr and 22Cr); however, the degree of synergism is quite different for the three alloys and may not be significant for 22Cr for field conditions where erosivities are typically much lower that those occurring in the small bore loop used in this research. Predictions of the corrosion component of erosion-corrosion based on scratch test data compared reasonably well to test results from flow loops for the three CRAs at high erosivity conditions. Second order behavior appears to be an appropriate and useful model for representing the repassivation process of CRAs. A framework for a procedure to predict penetration rates for erosion-corrosion conditions was developed based on the second order model behavior observed for the re-healing process of the passive film of CRAs and on computational fluid dynamics (CFD) simulations

An improved stress corrosion test medium for aluminum alloys

Science.gov (United States)

Humphries, T. S.; Coston, J. E.

1981-01-01

A laboratory test method that is only mildly corrosive to aluminum and discriminating for use in classifying the stress corrosion cracking resistance of aluminum alloys is presented along with the method used in evaluating the media selected for testing. The proposed medium is easier to prepare and less expensive than substitute ocean water.

Studies of corrosion in metallic container for storage of high level radioactive wastes; Estudios de corrosion de materiales metalicos para capsulas de almacenamiento de residuos de alta actividad

Energy Technology Data Exchange (ETDEWEB)

Azkarate, I; Madina, V; Insausti, M

1999-11-01

The metallic container is one of the most important barriers that, along with engineered and natural barriers, will isolate high level nuclear waste in saline and granite geological formations from the geosphere. However, general and localized corrosion modes such as stress corrosion cracking (SCC), pitting, crevice corrosion and hydrogen damage can be active under disposal conditions, so the corrosion behaviour of the metal container material must be carefully studied. Several metals and their alloys have been proposed for the fabrication of nuclear waste containers including carbon steels, stainless steels, titanium and titanium alloys and copper and copper-base alloys. Carbon steels and copper alloys are considered for the two rock formations, titanium is considered for salt environments and the stainless steel only in the case of a granite formation. (Author)

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Science.gov (United States)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-08-01

The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion evaluation of service water system materials

International Nuclear Information System (INIS)

Stein, A.A.; Felder, C.M.; Martin, R.L.

1994-01-01

The availability and reliability of the service water system is critical for safe operation of a nuclear power plant. Degradation of the system piping and components has forced utilities to re-evaluate the corrosion behavior of current and alternative system materials, to support assessments of the remaining service life of the service water system, selection of replacement materials, implementation of corrosion protection methods and corrosion monitoring programs, and identification of maintenance and operational constraints consistent with the materials used. TU Electric and Stone and Webster developed a service water materials evaluation program for the Comanche Peak Steam Electric Station. Because of the length of exposure and the generic interest in this program by the nuclear power industry, EPRI joined TU to co-sponsor the test program. The program was designed to evaluate the corrosion behavior of current system materials and candidate replacement materials and to determine the operational and design changes which could improve the corrosion performance of the system. Although the test program was designed to be representative of service water system materials and environments targeted to conditions at Comanche Peak, these conditions are typical of and relevant to other fresh water cooled nuclear service water systems. Testing was performed in raw water and water treated with biocide under typical service water operating conditions including continuous flow, intermittent flow, and stagnant conditions. The test program evaluated the 300 Series and 6% molybdenum stainless steels, copper-nickel, titanium, carbon steel, and a formed-in-place nonmetallic pipe lining to determine susceptibility to general, crevice, and microbiologically influenced corrosion and pitting attack. This report presents the results of the test program after 4 years of exposure

Real time corrosion monitoring in atmosphere using automated battery driven corrosion loggers

DEFF Research Database (Denmark)

Prosek, T.; Kouril, M.; Hilbert, Lisbeth Rischel

2008-01-01

diminishes due to corrosion. Zinc, iron, copper and nickel sensors at several thicknesses are available. Sensitivity of the corrosion measurement varies from 1 to 10 nm depending on the type and thickness of the sensor. Changes in the air corrosivity can be thus detected within hours or even tens of minutes......A logger enabling continuous measurement of corrosion rate of selected metals in indoor and outdoor atmospheres has been developed. Principle of the measurement method is based on the increasing electrical resistance of a measuring element made of the material concerned as its cross-sectional area....... The logger lifetime in medium corrosive environments is designed to be 2 years with full autonomy. Data on the sensor corrosion rate are available any time through GPRS connection or by a non-contact inductive reading without the need of retracting the logger from the exposure site....

Body of Knowledge (BOK) for Copper Wire Bonds

Science.gov (United States)

Rutkowski, E.; Sampson, M. J.

2015-01-01

Copper wire bonds have replaced gold wire bonds in the majority of commercial semiconductor devices for the latest technology nodes. Although economics has been the driving mechanism to lower semiconductor packaging costs for a savings of about 20% by replacing gold wire bonds with copper, copper also has materials property advantages over gold. When compared to gold, copper has approximately: 25% lower electrical resistivity, 30% higher thermal conductivity, 75% higher tensile strength and 45% higher modulus of elasticity. Copper wire bonds on aluminum bond pads are also more mechanically robust over time and elevated temperature due to the slower intermetallic formation rate - approximately 1/100th that of the gold to aluminum intermetallic formation rate. However, there are significant tradeoffs with copper wire bonding - copper has twice the hardness of gold which results in a narrower bonding manufacturing process window and requires that the semiconductor companies design more mechanically rigid bonding pads to prevent cratering to both the bond pad and underlying chip structure. Furthermore, copper is significantly more prone to corrosion issues. The semiconductor packaging industry has responded to this corrosion concern by creating a palladium coated copper bonding wire, which is more corrosion resistant than pure copper bonding wire. Also, the selection of the device molding compound is critical because use of environmentally friendly green compounds can result in internal CTE (Coefficient of Thermal Expansion) mismatches with the copper wire bonds that can eventually lead to device failures during thermal cycling. Despite the difficult problems associated with the changeover to copper bonding wire, there are billions of copper wire bonded devices delivered annually to customers. It is noteworthy that Texas Instruments announced in October of 2014 that they are shipping microcircuits containing copper wire bonds for safety critical automotive applications

High temperature (salt melt) corrosion tests with ceramic-coated steel

Energy Technology Data Exchange (ETDEWEB)

Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

2015-06-01

Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

Design basis for the copper canister. Stage one

Energy Technology Data Exchange (ETDEWEB)

Bowyer, W H [ERA Technology Limited, Leatherhead, Surrey (United Kingdom)

1995-02-01

The copper/iron canister which has been proposed for containment of high level waste in the Swedish Nuclear Waste Disposal Programme has been studied from the points of view of choice of materials, manufacturing technology and quality assurance. The choice of High Strength Low Alloy steel for the load bearing element appears to be a good choice but it is necessary to understand the effect of laser welding on the structure of the chosen alloy and to ensure that the very rapid cooling rates which attend laser welding of thick material do not lead to the development of untempered martensite. The choice of an almost pure copper for the corrosion barrier is based on the very good corrosion resistance claimed for it under repository conditions. Production trials are in progress using this material and serious difficulties are expected both in manufacture and in quality assurance. The trials may or may not produce a satisfactory prototype but they will give pointers towards modifications in choice of material and processing technology. This study concludes that the chosen material is particularly difficult to process and to test, and that the claimed good corrosion resistance in in doubt. 54 refs.

Design basis for the copper canister. Stage one