WorldWideScience

Sample records for convertor superalloy heater

  1. Structural Benchmark Testing for Stirling Convertor Heater Heads

    Science.gov (United States)

    Krause, David L.; Kalluri, Sreeramesh; Bowman, Randy R.

    2007-01-01

    The National Aeronautics and Space Administration (NASA) has identified high efficiency Stirling technology for potential use on long duration Space Science missions such as Mars rovers, deep space missions, and lunar applications. For the long life times required, a structurally significant design limit for the Stirling convertor heater head is creep deformation induced even under relatively low stress levels at high material temperatures. Conventional investigations of creep behavior adequately rely on experimental results from uniaxial creep specimens, and much creep data is available for the proposed Inconel-718 (IN-718) and MarM-247 nickel-based superalloy materials of construction. However, very little experimental creep information is available that directly applies to the atypical thin walls, the specific microstructures, and the low stress levels. In addition, the geometry and loading conditions apply multiaxial stress states on the heater head components, far from the conditions of uniaxial testing. For these reasons, experimental benchmark testing is underway to aid in accurately assessing the durability of Stirling heater heads. The investigation supplements uniaxial creep testing with pneumatic testing of heater head test articles at elevated temperatures and with stress levels ranging from one to seven times design stresses. This paper presents experimental methods, results, post-test microstructural analyses, and conclusions for both accelerated and non-accelerated tests. The Stirling projects use the results to calibrate deterministic and probabilistic analytical creep models of the heater heads to predict their life times.

  2. Experimental Creep Life Assessment for the Advanced Stirling Convertor Heater Head

    Science.gov (United States)

    Krause, David L.; Kalluri, Sreeramesh; Shah, Ashwin R.; Korovaichuk, Igor

    2010-01-01

    The United States Department of Energy is planning to develop the Advanced Stirling Radioisotope Generator (ASRG) for the National Aeronautics and Space Administration (NASA) for potential use on future space missions. The ASRG provides substantial efficiency and specific power improvements over radioisotope power systems of heritage designs. The ASRG would use General Purpose Heat Source modules as energy sources and the free-piston Advanced Stirling Convertor (ASC) to convert heat into electrical energy. Lockheed Martin Corporation of Valley Forge, Pennsylvania, is integrating the ASRG systems, and Sunpower, Inc., of Athens, Ohio, is designing and building the ASC. NASA Glenn Research Center of Cleveland, Ohio, manages the Sunpower contract and provides technology development in several areas for the ASC. One area is reliability assessment for the ASC heater head, a critical pressure vessel within which heat is converted into mechanical oscillation of a displacer piston. For high system efficiency, the ASC heater head operates at very high temperature (850 C) and therefore is fabricated from an advanced heat-resistant nickel-based superalloy Microcast MarM-247. Since use of MarM-247 in a thin-walled pressure vessel is atypical, much effort is required to assure that the system will operate reliably for its design life of 17 years. One life-limiting structural response for this application is creep; creep deformation is the accumulation of time-dependent inelastic strain under sustained loading over time. If allowed to progress, the deformation eventually results in creep rupture. Since creep material properties are not available in the open literature, a detailed creep life assessment of the ASC heater head effort is underway. This paper presents an overview of that creep life assessment approach, including the reliability-based creep criteria developed from coupon testing, and the associated heater head deterministic and probabilistic analyses. The approach also

  3. Benchmark Tests for Stirling Convertor Heater Head Life Assessment Conducted

    Science.gov (United States)

    Krause, David L.; Halford, Gary R.; Bowman, Randy R.

    2004-01-01

    A new in-house test capability has been developed at the NASA Glenn Research Center, where a critical component of the Stirling Radioisotope Generator (SRG) is undergoing extensive testing to aid the development of analytical life prediction methodology and to experimentally aid in verification of the flight-design component's life. The new facility includes two test rigs that are performing creep testing of the SRG heater head pressure vessel test articles at design temperature and with wall stresses ranging from operating level to seven times that (see the following photograph).

  4. Radioisotope Heater Unit-Based Stirling Power Convertor Development at NASA Glenn Research Center

    Science.gov (United States)

    Wilson, Scott D.; Geng, Steven M.; Penswick, Lawrence; Schmitz, Paul C.

    2017-01-01

    Stirling Radioisotope Power Systems (RPS) are being developed as an option to provide power on future space science missions where robotic spacecraft will orbit, flyby, land or rove. A variety of mission concepts have been studied by NASA and the U. S. Department of Energy that would utilize RPS for landers, probes, and rovers and only require milliwatts to tens of watts of power. These missions would contain science measuring instruments that could be distributed across planetary surfaces or near objects of interest in space solar flux insufficient for using solar cells. A low power Stirling convertor is being developed to provide an RPS option for future low power applications. Initial concepts convert heat available from several Radioisotope Heater Units to electrical power for spacecraft instruments and communication. Initial development activity includes defining and evaluating a variety of Stirling configurations and selecting one for detailed design, research of advanced manufacturing methods that could simplify fabrication, evaluating thermal interfaces, characterizing components and subassemblies to validate design codes, and preparing for an upcoming demonstration of proof of concept in a laboratory environment.

  5. Accelerated Life Structural Benchmark Testing for a Stirling Convertor Heater Head

    Science.gov (United States)

    Krause, David L.; Kantzos, Pete T.

    2006-01-01

    For proposed long-duration NASA Space Science missions, the Department of Energy, Lockheed Martin, Infinia Corporation, and NASA Glenn Research Center are developing a high-efficiency, 110 W Stirling Radioisotope Generator (SRG110). A structurally significant limit state for the SRG110 heater head component is creep deformation induced at high material temperature and low stress level. Conventional investigations of creep behavior adequately rely on experimental results from uniaxial creep specimens, and a wealth of creep data is available for the Inconel 718 material of construction. However, the specified atypical thin heater head material is fine-grained with a heat treatment that limits precipitate growth, and little creep property data for this microstructure is available in the literature. In addition, the geometry and loading conditions apply a multiaxial stress state on the component, far from the conditions of uniaxial testing. For these reasons, an extensive experimental investigation is ongoing to aid in accurately assessing the durability of the SRG110 heater head. This investigation supplements uniaxial creep testing with pneumatic testing of heater head-like pressure vessels at design temperature with stress levels ranging from approximately the design stress to several times that. This paper presents experimental results, post-test microstructural analyses, and conclusions for four higher-stress, accelerated life tests. Analysts are using these results to calibrate deterministic and probabilistic analytical creep models of the SRG110 heater head.

  6. Benchmark Calibration Tests Completed for Stirling Convertor Heater Head Life Assessment

    Science.gov (United States)

    Krause, David L.; Halford, Gary R.; Bowman, Randy R.

    2005-01-01

    A major phase of benchmark testing has been completed at the NASA Glenn Research Center (http://www.nasa.gov/glenn/), where a critical component of the Stirling Radioisotope Generator (SRG) is undergoing extensive experimentation to aid the development of an analytical life-prediction methodology. Two special-purpose test rigs subjected SRG heater-head pressure-vessel test articles to accelerated creep conditions, using the standard design temperatures to stay within the wall material s operating creep-response regime, but increasing wall stresses up to 7 times over the design point. This resulted in well-controlled "ballooning" of the heater-head hot end. The test plan was developed to provide critical input to analytical parameters in a reasonable period of time.

  7. Structural Benchmark Creep Testing for Microcast MarM-247 Advanced Stirling Convertor E2 Heater Head Test Article SN18

    Science.gov (United States)

    Krause, David L.; Brewer, Ethan J.; Pawlik, Ralph

    2013-01-01

    This report provides test methodology details and qualitative results for the first structural benchmark creep test of an Advanced Stirling Convertor (ASC) heater head of ASC-E2 design heritage. The test article was recovered from a flight-like Microcast MarM-247 heater head specimen previously used in helium permeability testing. The test article was utilized for benchmark creep test rig preparation, wall thickness and diametral laser scan hardware metrological developments, and induction heater custom coil experiments. In addition, a benchmark creep test was performed, terminated after one week when through-thickness cracks propagated at thermocouple weld locations. Following this, it was used to develop a unique temperature measurement methodology using contact thermocouples, thereby enabling future benchmark testing to be performed without the use of conventional welded thermocouples, proven problematic for the alloy. This report includes an overview of heater head structural benchmark creep testing, the origin of this particular test article, test configuration developments accomplished using the test article, creep predictions for its benchmark creep test, qualitative structural benchmark creep test results, and a short summary.

  8. Assessments of Mechanical and Life Limiting Properties of Two Candidate Silicon Nitrides for Stirling Convertor Heater Head Applications

    Science.gov (United States)

    Choi, Sung R.; Krause, David L.

    2006-01-01

    NASA Glenn Research Center is developing advanced technology for Stirling convertors with a target of significantly improving the specific power and efficiency of the convertor and overall generator for Mars rovers and deep space missions. One specific approach to the target has been recognized as the use of appropriate high-temperature materials. As a series of ceramic material approaches in Advanced Stirling Convertor Development Program in fiscal year 2005, two commercial, structural silicon nitrides AS800 (Honeywell, Torrence, California) and SN282 (Kyocera, Vancouver, Washington) were selected and their mechanical and life limiting properties were characterized at 1050 C in air. AS800 exhibited both strength and Weibull modulus greater than SN282. A life limiting phenomenon was apparent in AS800 with a low slow crack growth parameter n = 15; whereas, a much increased resistance to slow crack growth was found in SN282 with n greater than 100. Difference in elastic modulus and thermal conductivity was negligible up to 1200 C between the two silicon nitrides. The same was true for the coefficient of thermal expansion up to 1400 C.

  9. Advanced Stirling Convertor Update

    Science.gov (United States)

    Wood, J. Gary; Carroll, Cliff; Matejczyk, Dan; Penswick, L. B.; Soendker, E.

    2006-01-01

    This paper reports on the 88 We Advanced Stirling Convertor (ASC) currently being developed under Phase II of a NASA NRA program for possible use in advanced high specific power radioisotope space power systems. An early developmental unit, the Frequency Test Bed (FTB) which was built and tested in Phase I demonstrated 36% efficiency. The ASC-1 currently being developed under Phase II, uses a high temperature heater head to allow for operation at 850 °C and is expected to have an efficiency approaching 40% (based on AC electrical out) at a temperature ratio of 3.1. The final lightweight ASC-2 convertor to be developed in Phase III is expected to have a mass of approximately 1 kg. The implementation of the ASC would allow for much higher specific power radioisotope power systems, requiring significantly less radioisotope fuel than current systems. The first run of the ASC-1 occurred in September 2005, and full temperature operation was achieved in early October 2005. Presented is an update on progress on the ASC program as well as the plans for future development. Also presented are efforts being performed to ensure the ASC has the required long life already demonstrated in free-piston Stirling cryocoolers.

  10. Structural Dynamics Testing of Advanced Stirling Convertor Components

    Science.gov (United States)

    Oriti, Salvatore M.; Williams, Zachary Douglas

    2013-01-01

    NASA Glenn Research Center has been supporting the development of Stirling energy conversion for use in space. Lockheed Martin has been contracted by the Department of Energy to design and fabricate flight-unit Advanced Stirling Radioisotope Generators, which utilize Sunpower, Inc., free-piston Advanced Stirling Convertors. The engineering unit generator has demonstrated conversion efficiency in excess of 20 percent, offering a significant improvement over existing radioisotope-fueled power systems. NASA Glenn has been supporting the development of this generator by developing the convertors through a technology development contract with Sunpower, and conducting research and experiments in a multitude of areas, such as high-temperature material properties, organics testing, and convertor-level extended operation. Since the generator must undergo launch, several launch simulation tests have also been performed at the convertor level. The standard test sequence for launch vibration exposure has consisted of workmanship and flight acceptance levels. Together, these exposures simulate what a flight convertor will experience. Recently, two supplementary tests were added to the launch vibration simulation activity. First was a vibration durability test of the convertor, intended to quantify the effect of vibration levels up to qualification level in both the lateral and axial directions. Second was qualification-level vibration of several heater heads with small oxide inclusions in the material. The goal of this test was to ascertain the effect of the inclusions on launch survivability to determine if the heater heads were suitable for flight.

  11. Liquid metal magnetohydrodynamic convertor

    International Nuclear Information System (INIS)

    Aladiev, I.T.; Dzhamardzhashvili, V.A.

    1981-01-01

    This invention relates to the generation of electrical energy by direct conversion from thermal or electrical energy and notably to liquid metal magnetohydrodynamic convertors. The convertor described in this invention can be successfully used as a source of electrical energy for space vessels, for underwater vessels, for aeronautics and for the generation of electrical energy in thermal or atomic power plants. This liquid metal convertor consists of a heat source, a two phase nozzle, a separator, a steam diffuser and a condenser. These elements are connected together hydraulically in series. The condenser is connected hydraulically to a heat source, a liquid diffuser and a magnetohydrodynamic generator. These elements are interconnected hydraulically to the separator and heat source [fr

  12. Advanced Stirling Convertor (ASC) Technology Maturation in Preparation for Flight

    Science.gov (United States)

    Wong, Wayne A.; Cornell, Peggy A.

    2012-01-01

    The Advanced Stirling Convertor (ASC) is being developed by an integrated team of Sunpower and National Aeronautics and Space Administration s (NASA s) Glenn Research Center (GRC). The ASC development, funded by NASA s Science Mission Directorate, started as a technology development effort in 2003 and has since evolved through progressive convertor builds and successful testing to demonstrate high conversion efficiency, low mass, and capability to meet long-life Radioisotope Power System (RPS) requirements. The technology has been adopted by the Department of Energy and Lockheed Martin Space Systems Company s Advanced Stirling Radioisotope Generator (ASRG), which has been selected for potential flight demonstration on Discovery 12. This paper provides an overview of the status of ASC development including the most recent ASC-E2 convertors that have been delivered to GRC and an introduction to the ASC-E3 and ASC flight convertors that Sunpower will build next. The paper also describes the technology maturation and support tasks being conducted at GRC to support ASC and ASRG development in the areas of convertor and generator extended operation, high-temperature materials, heater head life assessment, organics, nondestructive inspection, spring fatigue testing, and other reliability verification tasks.

  13. Advanced Stirling Convertor Testing at GRC

    Science.gov (United States)

    Schifer, Nick; Oriti, Salvatore M.

    2013-01-01

    NASA Glenn Research Center (GRC) has been supporting development of the Advanced Stirling Radioisotope Generator (ASRG) since 2006. A key element of the ASRG project is providing life, reliability, and performance testing of the Advanced Stirling Convertor (ASC). The latest version of the ASC, deemed ASC-E3, is of a design identical to the forthcoming flight convertors. The first pair of ASC-E3 units was delivered in December 2012. GRC has begun the process of adding these units to the catalog of ongoing Stirling convertor operation. This process includes performance verification, which examines the data from various tests to validate the convertors performance to the product specification.

  14. Integrated optical circuit comprising a polarization convertor

    NARCIS (Netherlands)

    1998-01-01

    An integrated optical circuit includes a first device and a second device, which devices are connected by a polarization convertor. The polarization convertor includes a curved section of a waveguide, integrated in the optical circuit. The curved section may have several differently curved

  15. Erosion–corrosion behaviour of Ni-based superalloy Superni-75

    Indian Academy of Sciences (India)

    The super-heater and re-heater tubes of the boilers used in thermal power plants are ... mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the ...

  16. Infrared Heaters

    Science.gov (United States)

    1979-01-01

    The heating units shown in the accompanying photos are Panelbloc infrared heaters, energy savers which burn little fuel in relation to their effective heat output. Produced by Bettcher Manufacturing Corporation, Cleveland, Ohio, Panelblocs are applicable to industrial or other facilities which have ceilings more than 12 feet high, such as those pictured: at left the Bare Hills Tennis Club, Baltimore, Maryland and at right, CVA Lincoln- Mercury, Gaithersburg, Maryland. The heaters are mounted high above the floor and they radiate infrared energy downward. Panelblocs do not waste energy by warming the surrounding air. Instead, they beam invisible heat rays directly to objects which absorb the radiation- people, floors, machinery and other plant equipment. All these objects in turn re-radiate the energy to the air. A key element in the Panelbloc design is a coating applied to the aluminized steel outer surface of the heater. This coating must be corrosion resistant at high temperatures and it must have high "emissivity"-the ability of a surface to emit radiant energy. The Bettcher company formerly used a porcelain coating, but it caused a production problem. Bettcher did not have the capability to apply the material in its own plant, so the heaters had to be shipped out of state for porcelainizing, which entailed extra cost. Bettcher sought a coating which could meet the specifications yet be applied in its own facilities. The company asked The Knowledge Availability Systems Center, Pittsburgh, Pennsylvania, a NASA Industrial Applications Center (IAC), for a search of NASA's files

  17. Bremsstrahlung convertors: materials design and development

    International Nuclear Information System (INIS)

    Allred, R.E.

    1976-03-01

    An improved bremsstrahlung convertor for use at high electron beam energies was developed. The convertor consists of three main components: (1) conversion foil; (2) electron scavenger; and (3) impulse shield. Structural failures of the impulse shield were experimentally determined to be caused by shock wave interactions. Convertor materials and design modifications were aimed at attenuation of the magnitude of the shock and maximization of energy absorption by the convertor materials. Techniques proven successful included the introduction of porosity into electron scavenger and impulse shield materials, the use of a standoff between the conversion foil and the electron scavenger, the insertion of a gap between the scavenger and impulse shield, and the use of advanced composite materials for the impulse shield. These modifications have increased the convertor operating range from 4 cal/gm Au to over 8 cal/gm Au. Kevlar 49 reinforced-resin composites have proven to have the best combination of strength, stiffness, toughness, and x-ray transport properties for use as bremmstrahlung convertor impulse shields

  18. Variable Conductance Heat Pipe Cooling of Stirling Convertor and General Purpose Heat Source

    Science.gov (United States)

    Tarau, Calin; Schwendeman, Carl; Anderson, William G.; Cornell, Peggy A.; Schifer, Nicholas A.

    2013-01-01

    In a Stirling Radioisotope Power System (RPS), heat must be continuously removed from the General Purpose Heat Source (GPHS) modules to maintain the modules and surrounding insulation at acceptable temperatures. The Stirling convertor normally provides this cooling. If the Stirling convertor stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS at the cost of an early termination of the mission. An alkali-metal Variable Conductance Heat Pipe (VCHP) can be used to passively allow multiple stops and restarts of the Stirling convertor. In a previous NASA SBIR Program, Advanced Cooling Technologies, Inc. (ACT) developed a series of sodium VCHPs as backup cooling systems for Stirling RPS. The operation of these VCHPs was demonstrated using Stirling heater head simulators and GPHS simulators. In the most recent effort, a sodium VCHP with a stainless steel envelope was designed, fabricated and tested at NASA Glenn Research Center (GRC) with a Stirling convertor for two concepts; one for the Advanced Stirling Radioisotope Generator (ASRG) back up cooling system and one for the Long-lived Venus Lander thermal management system. The VCHP is designed to activate and remove heat from the stopped convertor at a 19 degC temperature increase from the nominal vapor temperature. The 19 degC temperature increase from nominal is low enough to avoid risking standard ASRG operation and spoiling of the Multi-Layer Insulation (MLI). In addition, the same backup cooling system can be applied to the Stirling convertor used for the refrigeration system of the Long-lived Venus Lander. The VCHP will allow the refrigeration system to: 1) rest during transit at a lower temperature than nominal; 2) pre-cool the modules to an even lower temperature before the entry in Venus atmosphere; 3) work at nominal temperature on Venus surface; 4) briefly stop multiple times on the Venus surface to allow scientific measurements. This paper presents the experimental

  19. Integrated Stirling Convertor and Hall Thruster Test Conducted

    Science.gov (United States)

    Mason, Lee S.

    2002-01-01

    An important aspect of implementing Stirling Radioisotope Generators on future NASA missions is the integration of the generator and controller with potential spacecraft loads. Some recent studies have indicated that the combination of Stirling Radioisotope Generators and electric propulsion devices offer significant trip time and payload fraction benefits for deep space missions. A test was devised to begin to understand the interactions between Stirling generators and electric thrusters. An electrically heated RG- 350 (350-W output) Stirling convertor, designed and built by Stirling Technology Company of Kennewick, Washington, under a NASA Small Business Innovation Research agreement, was coupled to a 300-W SPT-50 Hall-effect thruster built for NASA by the Moscow Aviation Institute (RIAME). The RG-350 and the SPT-50 shown, were installed in adjacent vacuum chamber ports at NASA Glenn Research Center's Electric Propulsion Laboratory, Vacuum Facility 8. The Stirling electrical controller interfaced directly with the Hall thruster power-processing unit, both of which were located outside of the vacuum chamber. The power-processing unit accepted the 48 Vdc output from the Stirling controller and distributed the power to all the loads of the SPT-50, including the magnets, keeper, heater, and discharge. On February 28, 2001, the Glenn test team successfully operated the Hall-effect thruster with the Stirling convertor. This is the world's first known test of a dynamic power source with electric propulsion. The RG-350 successfully managed the transition from the purely resistive load bank within the Stirling controller to the highly capacitive power-processing unit load. At the time of the demonstration, the Stirling convertor was operating at a hot temperature of 530 C and a cold temperature of -6 C. The linear alternator was producing approximately 250 W at 109 Vac, while the power-processing unit was drawing 175 W at 48 Vdc. The majority of power was delivered to the

  20. Feedwater heater

    International Nuclear Information System (INIS)

    Murata, Shigeto; Minato, Akihiko; Yokomizo, Osamu; Masuhara, Yasuhiro.

    1991-01-01

    The present invention concerns a feedwater heater for a BWR type reactor. A cylinder is fit into the lower portion of a drain inlet pipe, to which drain water inflows from a turbine, and a disk is disposed to the lower end of the cylinder vertically to the axis of the cylinder, to constitute a drain water dispersing mechanism. Drain water inflown from the drain inlet pipe is fallen in the cylinder and collides against the disk. The collided drain water is splashed horizontally by its kinetic energy to reach the heat transfer pipe and conducts heat exchange. In this case, the drain water is converted into fine droplets by the collision against the disk and scattered in a wide range in the heater. As a result, sensible heat in the drain water can be transferred to feedwater effectively. Then, even the heat energy of the drain water can be utilized effectively for heat exchange, to improve the heat exchange efficiency. (I.N.)

  1. Direct convertor based upon space charge effects

    International Nuclear Information System (INIS)

    Gitomer, S.J.

    1977-01-01

    A device capable of converting directly the kinetic energy of charged particles into electrical energy is considered. The device differs from earlier ones (such as Post's periodic focus electrostatic direct convertor) in that it makes use of the space charge repulsion in a high density charged particle beam. The beam is directed into a monotonic decelerating electrostatic field of a several-stage planar-finned structure. The collector fins coincide with vacuum equipotential surfaces. Space charge blowup of the beam directs particles onto various collector fins. The energy efficiency of a 4-stage device has been determined using a numberical simulation approach. We find that efficiencies approaching 75 percent are possible. An approximate scaling law is derived for the space charge based direct converter and a comparison is made to the periodic focus direct convertor. We find the space charge based direct convertor to be superior to a number of ways

  2. Advanced Stirling Convertor (ASC) Technology Maturation

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Scott; Collins, Josh; Wilson, Kyle

    2016-01-01

    The Advanced Stirling Convertor (ASC) development effort was initiated by NASA Glenn Research Center with contractor Sunpower, Inc., to develop high-efficiency thermal-to-electric power conversion technology for NASA Radioisotope Power Systems (RPSs). Early successful performance demonstrations led to the expansion of the project as well as adoption of the technology by the Department of Energy (DOE) and system integration contractor Lockheed Martin Space Systems Company as part of the Advanced Stirling Radioisotope Generator (ASRG) flight project. The ASRG integrates a pair of ASCs to convert the heat from a pair of General Purpose Heat Source (GPHS) modules into electrical power. The expanded NASA ASC effort included development of several generations of ASC prototypes or engineering units to help prepare the ASC technology and Sunpower for flight implementation. Sunpower later had two parallel contracts allowing the last of the NASA engineering units called ASC-E3 to serve as pathfinders for the ASC-F flight convertors being built for DOE. The ASC-E3 convertors utilized the ASC-F flight specifications and were built using the ASC-F design and process documentation. Shortly after the first ASC-F pair achieved initial operation, due to budget constraints, the DOE ASRG flight development contract was terminated. NASA continues to invest in the development of Stirling RPS technology including continued production of the ASC-E3 convertors, seven of which have been delivered with one additional unit in production. Starting in fiscal year 2015, Stirling Convertor Technology Maturation has been reorganized as an element of the RPS Stirling Cycle Technology Development (SCTD) Project and long-term plans for continued Stirling technology advancement are in reformulation. This paper provides a status on the ASC project, an overview of advancements made in the design and production of the ASC at Sunpower, and a summary of acceptance tests, reliability tests, and tactical

  3. Assessment of the Free-piston Stirling Convertor as a Long Life Power Convertor for Space

    Science.gov (United States)

    Schreiber, Jeffrey G.

    2001-01-01

    There is currently a renewed interest in the use of free-piston Stirling power convertors for space power applications. More specifically, the Stirling convertor is being developed to be part of the Stirling Radioisotope Power System to supply electric power to spacecraft for NASA deep space science missions. The current development effort involves the Department of Energy, Germantown, MD, the NASA Glenn Research Center, Cleveland, OH, and the Stirling Technology Company, Kennewick, WA. The Stirling convertor will absorb heat supplied from the decay of plutonium dioxide contained in the General Purpose Heat Source modules and convert it into electricity to power the spacecraft. For many years the "potentials" of the free-piston Stirling convertor have been publicized by it's developers. Among these "potentials" were long life and high reliability. This paper will present an overview of the critical areas that enable long life of the free-piston Stirling power convertor, and present some of the techniques that have been used when long life has been achieved.

  4. Stirling convertor performance mapping test results

    Science.gov (United States)

    Qiu, Songgang; Peterson, Allen A.; White, Maurice A.; Faultersack, Franklyn; Redinger, Darin L.; Petersen, Stephen L.

    2002-01-01

    The Department of Energy (DOE) has selected Free-Piston Stirling Convertors as a technology for future advanced radioisotope space power systems. In August 2000, DOE awarded competitive Phase I, Stirling Radioisotope Generator (SRG) power system integration contracts to three major aerospace contractors, resulting in SRG conceptual designs in February 2001. All three contractors based their designs on the Technology Demonstration Convertor (TDC) developed by Stirling Technology Company (STC) for DOE. The contract award to a single system integration contractor for Phases II and III of the SRG program is anticipated in late 2001. The first potential SRG mission is targeted for a Mars rover. Recent TDC performance data are provided in this paper, together with predictions from Stirling simulation models. .

  5. Thermo-Acoustic Convertor for Space Power, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Sunpower will introduce thermoacoustic Stirling heat engine (TASHE) technology into its existing Stirling convertor technology to eliminate the moving mechanical...

  6. Packaged die heater

    Science.gov (United States)

    Spielberger, Richard; Ohme, Bruce Walker; Jensen, Ronald J.

    2011-06-21

    A heater for heating packaged die for burn-in and heat testing is described. The heater may be a ceramic-type heater with a metal filament. The heater may be incorporated into the integrated circuit package as an additional ceramic layer of the package, or may be an external heater placed in contact with the package to heat the die. Many different types of integrated circuit packages may be accommodated. The method provides increased energy efficiency for heating the die while reducing temperature stresses on testing equipment. The method allows the use of multiple heaters to heat die to different temperatures. Faulty die may be heated to weaken die attach material to facilitate removal of the die. The heater filament or a separate temperature thermistor located in the package may be used to accurately measure die temperature.

  7. New 5 Kilowatt Free-piston Stirling Space Convertor Developments

    Science.gov (United States)

    Brandhorst, Henry W., Jr.; Chapman, Peter A., Jr.

    2007-01-01

    The NASA Vision for Exploration of the moon may someday require a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kW. In the 1990s, Mechanical Technology Inc. s Stirling Engine Systems Division (some of whose Stirling personnel are now at Foster-Miller, Inc.) developed a 25 kW free piston Stirling Space Power Demonstrator Engine under the SP-100 program. This system consisted of two 12.5 kW engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA and DoE have been developing dual 55 W and 80 W Stirling convertor systems for potential use with radioisotope heat sources. Total test times of all convertors in this effort exceed 120,000 hours. Recently, NASA began a new project with Auburn University to develop a 5 kW, single convertor for potential use in a lunar surface reactor power system. Goals of this development program include a specific power in excess of 140 W/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Auburn University awarded a subcontract to Foster-Miller, Inc. to undertake development of the 5 kW Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described.

  8. Advanced Stirling Convertor (ASC-E2) Characterization Testing

    Science.gov (United States)

    Williams, Zachary D.; Oriti, Salvatore M.

    2012-01-01

    Testing has been conducted on Advanced Stirling Convertors (ASCs)-E2 at NASA Glenn Research Center in support of the Advanced Stirling Radioisotope Generator (ASRG) project. This testing has been conducted to understand sensitivities of convertor parameters due to environmental and operational changes during operation of the ASRG in missions to space. This paper summarizes test results and explains the operation of the ASRG during space missions

  9. Progress in High Power Free-Piston Stirling Convertor Development

    Science.gov (United States)

    Brandhorst, Henry W., Jr.; Kirby, Raymond L.; Chapman, Peter A.; Walter, Thomas J.

    2008-09-01

    The U.S. Space Exploration Policy has established a vision for human exploration of the moon and Mars. One option for power for future outposts on the lunar and Martian surfaces is a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kWe. A 25 kW convertor was developed in the 1990s under the SP-100 program. This system consisted of two 12.5 kWe engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA began a new project with Auburn University to develop a 5 kWe, single convertor for use in such a possible lunar power system. Goals of this development program include a specific power in excess of 140 We/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Foster-Miller, Inc. is developing the 5 kWe Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described.

  10. Introduction to superalloys

    International Nuclear Information System (INIS)

    Li-Chenggong

    1995-01-01

    Throughout history, humans have developed mechanical devices to satisfy their needs, Jet aircraft was thrust into public awareness with the 1937 flight of Hans Von Ohains turbine engine Heinkel in Germany and an independent development, the 1939 flight of Whittle's engine in England. Since that time, progress in jet propulsion and industrial gas turbines has been a growing engineering technology of immense importance. This opened a new era of engineering material called superalloy. Superalloy is an alloy developed for elevated temperature service usually based on group VIIA elements, where relatively severe mechanical stressing is encountered, and where high surface stability is frequently required. The title of the speech is T he Effect of a Changing Environment on the requirements of Engine Materials . In this speech, the author emphasized that may changes in the business environment have occurred in recent years, the aircraft engine business is rapidly changing from a military focus to a commercial one, speed to market will assume greater importance in the engine industry, and greater attention to customer value will be required to remain competitive etc. However the superalloys will continue to be developed in the future. (author) 14 figs

  11. Screening of High Temperature Organic Materials for Future Stirling Convertors

    Science.gov (United States)

    Shin, Euy-sik E.; Scheiman, Daniel A.

    2017-01-01

    Along with major advancement of Stirling-based convertors, high temperature organics are needed to develop future higher temperature convertors for much improved efficiencies as well as to improve the margin of reliability for the current SOA (State-of-the-Art) convertors. The higher temperature capabilities would improve robustness of the convertors and also allow them to be used in additional missions, particularly ones that require a Venus flyby for a gravity assist. Various organic materials have been employed as essential components in the convertor for their unique properties and functions such as bonding, potting, sealing, thread locking, insulation, and lubrication. The Stirling convertor radioisotope generators have been developed for potential future space applications including Lunar/Mars surface power or a variety of spacecraft and vehicles, especially with a long mission cycle, sometimes up to 17 years, such as deep space exploration. Thus, performance, durability, and reliability of the organics should be critically evaluated in terms of every possible material structure-process-service environment relations based on the potential mission specifications. The initial efforts in screening the high temperature candidates focused on the most susceptible organics, such as adhesive, potting compound, O-ring, shrink tubing, and thread locker materials in conjunction with commercially available materials. More systematic and practical test methodologies that were developed and optimized based on the extensive organic evaluations and validations performed for various Stirling convertor types were employed to determine thermal stability, outgassing, and material compatibility of the selected organic candidates against their functional requirements. Processing and fabrication conditions and procedures were also optimized. This report presents results of the three-step candidate evaluation processes, their application limitations, and the final selection

  12. Extended Operation of Stirling Convertors at NASA Glenn Research Center

    Science.gov (United States)

    Oriti, Salvatore, M.

    2012-01-01

    NASA Glenn Research Center (GRC) has been supporting development of free-piston Stirling conversion technology for spaceflight electrical power generation since 1999. GRC has also been supporting the development of the Advanced Stirling Radioisotope Generator (ASRG) since 2006. A key element of the ASRG project is providing life, reliability, and performance data for the Advanced Stirling Convertor (ASC). The Thermal Energy Conversion branch at GRC is conducting extended operation of several free-piston Stirling convertors. The goal of this effort is to generate long-term performance data (tens of thousands of hours) on multiple units to build a life and reliability database. Currently, GRC is operating 18 convertors. This hardware set includes Technology Demonstration Convertors (TDCs) from Infinia Corporation, of which one pair (TDCs #13 and #14) has accumulated over 60,000 hr (6.8 years) of operation. Also under test are various Sunpower, Inc. convertors that were fabricated during the ASC development activity, including ASC-0, ASC-E (including those in the ASRG engineering unit), and ASC-E2. The ASC-E2s also completed, or are in progress of completing workmanship vibration testing, performance mapping, and extended operation. Two ASC-E2 units will also be used for durability testing, during which components will be stressed to levels above nominal mission usage. Extended operation data analyses from these tests are covered in this paper.

  13. Performance Measurement of Advanced Stirling Convertors (ASC-E3)

    Science.gov (United States)

    Oriti, Salvatore M.

    2013-01-01

    NASA Glenn Research Center (GRC) has been supporting development of the Advanced Stirling Radioisotope Generator (ASRG) since 2006. A key element of the ASRG project is providing life, reliability, and performance testing data of the Advanced Stirling Convertor (ASC). The latest version of the ASC (ASC-E3, to represent the third cycle of engineering model test hardware) is of a design identical to the forthcoming flight convertors. For this generation of hardware, a joint Sunpower and GRC effort was initiated to improve and standardize the test support hardware. After this effort was completed, the first pair of ASC-E3 units was produced by Sunpower and then delivered to GRC in December 2012. GRC has begun operation of these units. This process included performance verification, which examined the data from various tests to validate the convertor performance to the product specification. Other tests included detailed performance mapping that encompassed the wide range of operating conditions that will exist during a mission. These convertors were then transferred to Lockheed Martin for controller checkout testing. The results of this latest convertor performance verification activity are summarized here.

  14. 5-kWe Free-piston Stirling Engine Convertor

    Science.gov (United States)

    Chapman, Peter A.; Vitale, Nicholas A.; Walter, Thomas J.

    2008-01-01

    The high reliability, long life, and efficient operation of Free-Piston Stirling Engines (FPSEs) make them an attractive power system to meet future space power requirements with less mass, better efficiency, and less total heat exchanger area than other power convertor options. FPSEs are also flexible in configuration as they can be coupled with many potential heat sources and various heat input systems, heat rejection systems, and power management and distribution systems. Development of a 5-kWe Stirling Convertor Assembly (SCA) is underway to demonstrate the viability of an FPSE for space power. The design is a scaled-down version of the successful 12.5-kWe Component Test Power Converter (CTPC) developed under NAS3-25463. The ultimate efficiency target is 25% overall convertor efficiency (electrical power out over heat in). For the single cylinder prototype now in development, cost and time constraints required use of economical and readily available materials (steel versus beryllium) and components (a commercially available linear alternator) and thus lower efficiency. The working gas is helium at 150 bar mean pressure. The design consists of a displacer suspended on internally pumped gas bearings and a power piston/alternator supported on flexures. Non-contacting clearance seals are used between internal volumes. Heat to and from the prototype convertor is done via pumped liquid loops passing through shell and tube heat exchangers. The preliminary and detail designs of the convertor, controller, and support systems (heating loop, cooling loop, and helium supply system) are complete and all hardware is on order. Assembly and test of the prototype at Foster- Miller is planned for early 2008, when work will focus on characterizing convertor dynamics and steady-state operation to determine maximum power output and system efficiency. The device will then be delivered to Auburn University where assessments will include start-up and shutdown characterization and

  15. Coupled solar still, solar heater

    Energy Technology Data Exchange (ETDEWEB)

    Davison, R R; Harris, W B; Moor, D H; Delyannis, A; Delyannis, E [eds.

    1976-01-01

    Computer simulation of combinations of solar stills and solar heaters indicates the probable economic advantage of such an arrangement in many locations if the size of the heater is optimized relative to that of the still. Experience with various low cost solar heaters is discussed.

  16. Experimental and Computational Analysis of Unidirectional Flow Through Stirling Engine Heater Head

    Science.gov (United States)

    Wilson, Scott D.; Dyson, Rodger W.; Tew, Roy C.; Demko, Rikako

    2006-01-01

    A high efficiency Stirling Radioisotope Generator (SRG) is being developed for possible use in long-duration space science missions. NASA s advanced technology goals for next generation Stirling convertors include increasing the Carnot efficiency and percent of Carnot efficiency. To help achieve these goals, a multi-dimensional Computational Fluid Dynamics (CFD) code is being developed to numerically model unsteady fluid flow and heat transfer phenomena of the oscillating working gas inside Stirling convertors. In the absence of transient pressure drop data for the zero mean oscillating multi-dimensional flows present in the Technology Demonstration Convertors on test at NASA Glenn Research Center, unidirectional flow pressure drop test data is used to compare against 2D and 3D computational solutions. This study focuses on tracking pressure drop and mass flow rate data for unidirectional flow though a Stirling heater head using a commercial CFD code (CFD-ACE). The commercial CFD code uses a porous-media model which is dependent on permeability and the inertial coefficient present in the linear and nonlinear terms of the Darcy-Forchheimer equation. Permeability and inertial coefficient were calculated from unidirectional flow test data. CFD simulations of the unidirectional flow test were validated using the porous-media model input parameters which increased simulation accuracy by 14 percent on average.

  17. Commissioning of the JET flywheel-generator-convertor systems

    International Nuclear Information System (INIS)

    Huart, M.

    1985-01-01

    The JET Power Supply Scheme relies on a combination of generator convertors and mains driven transformer rectifiers to supply power to the four major pulse loads, namely the toroidal field coils, the poloidal field coils, the plasma positioning coils and the additional heating. The availability of a network with considerable pulse capability has allowed the generator-convertors to be dedicated, one to the poloidal field coils and the other to the toroidal field coils, thus making possible the use of diode in the output AC/DC convertors. Moreover, it has allowed the use of high p.u. machine reactance compatible with the pulse duty. The extent of supply covered by the Contract, awarded to GEC Large Machine Ltd of Rugby, includes the generators, driving/braking system, excitation system, control-monitoring and protection system, cooling system, output AC/DC convertors, inductors and DC busbars as well as all generator auxiliaries and cabling. Both generators were specified identical to reduce design, tool and spare costs

  18. Immersible solar heater for fluids

    Science.gov (United States)

    Kronberg, James W.

    1995-01-01

    An immersible solar heater comprising a light-absorbing panel attached to a frame for absorbing heat energy from the light and transferring the absorbed heat energy directly to the fluid in which the heater is immersed. The heater can be used to heat a swimming pool, for example, and is held in position and at a preselected angle by a system of floats, weights and tethers so that the panel can operate efficiently. A skid can be used in one embodiment to prevent lateral movement of the heater along the bottom of the pool. Alternative embodiments include different arrangements of the weights, floats and tethers and methods for making the heater.

  19. Active Vibration Reduction of the Advanced Stirling Convertor

    Science.gov (United States)

    Wilson, Scott D.; Metscher, Jonathan F.; Schifer, Nicholas A.

    2016-01-01

    Stirling Radioisotope Power Systems (RPS) are being developed as an option to provide power on future space science missions where robotic spacecraft will orbit, flyby, land or rove. A Stirling Radioisotope Generator (SRG) could offer space missions a more efficient power system that uses one fourth of the nuclear fuel and decreases the thermal footprint compared to the current state of the art. The Stirling Cycle Technology Development (SCTD) Project is funded by the RPS Program to developing Stirling-based subsystems, including convertors and controller maturation efforts that have resulted in high fidelity hardware like the Advanced Stirling Radioisotope Generator (ASRG), Advanced Stirling Convertor (ASC), and ASC Controller Unit (ACU). The SCTD Project also performs research to develop less mature technologies with a wide variety of objectives, including increasing temperature capability to enable new environments, improving system reliability or fault tolerance, reducing mass or size, and developing advanced concepts that are mission enabling. Active vibration reduction systems (AVRS), or "balancers", have historically been developed and characterized to provide fault tolerance for generator designs that incorporate dual-opposed Stirling convertors or enable single convertor, or small RPS, missions. Balancers reduce the dynamic disturbance forces created by the power piston and displacer internal moving components of a single operating convertor to meet spacecraft requirements for induced disturbance force. To improve fault tolerance for dual-opposed configurations and enable single convertor configurations, a breadboard AVRS was implemented on the Advanced Stirling Convertor (ASC). The AVRS included a linear motor, a motor mount, and a closed-loop controller able to balance out the transmitted peak dynamic disturbance using acceleration feedback. Test objectives included quantifying power and mass penalty and reduction in transmitted force over a range of ASC

  20. Refractory metal based superalloys

    International Nuclear Information System (INIS)

    Alonso, Paula R.; Vicente, Eduardo E.; Rubiolo, Gerardo H.

    1999-01-01

    Refractory metals are looked as promising materials for primary circuits in fission reactors and even as fusion reactor components. Indeed, superalloys could be developed which take advantage of their high temperature properties together with the benefits of a two- phase (intermetallic compound-refractory metal matrix) coherent structure. In 1993, researchers of the Office National d'Etudes et de Recherches Aerospatiales of France reported the observation of such a coherent structure in the Ta-Ti-Zr-Al-Nb-Mo system although the exact composition is not reported. The intermetallic compound would be Ti 2 AlMo based. However, the formation of this compound and its possible coexistence with a disordered bcc phase in the ternary system Ti-Al-Mo is a controversial subject in the related literature. In this work we develop a technique to obtain homogeneous alloys samples with 50 Ti-25 Al-25 Mo composition. The resulting specimens were characterized by optical and electronic metallography (SEM), microprobe composition measurements (EPMA) and X-ray diffraction (XRD) analyses. The results show the evidence for a bcc (A2→B2) ordering reaction in the Ti-Al-Mo system in the 50 Ti-25 Al-25 Mo composition. (author)

  1. Mechanical behavior of superalloys

    International Nuclear Information System (INIS)

    Floreen, S.

    1986-04-01

    Recent developments affecting the mechanical behavior of superalloys over three ranges of operating temperatures are reviewed. At lower temperatures, activity has been focused on stress corrosion cracking susceptibility in light water reactor and sour gas well environments. The susceptibility to intergranular crack growth is critically dependent upon the grain boundary chemistry, and a method of minimizing the sensitivity of the boundaries to attack has been pursued. At intermediate temperatures, considerable effort has been directed toward increasing the tensile and fatigue strengths. The higher strength materials, however, show increased fracture sensitivity. In particular, embrittlement due to diffusion into the grain boundaries of aggressive species, such as oxygen or sulfur from the environments, becomes a problem. Minor element alloying additions of boron, zirconium, magnesium, etc., are helpful in retarding the degradation caused by the environment. At higher temperatures, the major thrust is toward improving the creep strength. The weak link in the materials, which is the transverse grain boundaries, has been eliminated by the use of specialized processing steps to produce either directionally solidified materials with minimum transverse grain boundaries, or single crystal materials. Single crystal materials permit alloying and heat treating modifications that further enhance the creep strength. The materials are very anisotropic in properties, but are successfully used in turbine blades and could be useful in other special applications

  2. Advanced Small Free-Piston Stirling Convertors for Space Power Applications

    Science.gov (United States)

    Wood, J. Gary; Lane, Neill

    2004-02-01

    This paper reports on the current status of an advanced 35 We free-piston Stirling convertor currently being developed under NASA SBIR Phase II funding. Also described is a further advanced and higher performance ~80 watt free-piston convertor being developed by Sunpower and Boeing/Rocketdyne for NASA under NRA funding. Exceptional overall convertor (engine plus linear alternator) thermodynamic performance (greater than 50% of Carnot) with specific powers around 100 We /kg appear reasonable at these low power levels.

  3. Compact instantaneous water heater

    Energy Technology Data Exchange (ETDEWEB)

    Azevedo, Jorge G.W.; Machado, Antonio R.; Ferraz, Andre D.; Rocha, Ivan C.C. da; Konishi, Ricardo [Companhia de Gas de Santa Catarina (SCGAS), Florianopolis, SC (Brazil); Lehmkuhl, Willian A.; Francisco Jr, Roberto W.; Hatanaka, Ricardo L.; Pereira, Fernando M.; Oliveira, Amir A.M. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2012-07-01

    This paper presents an experimental study of combustion in an inert porous medium in a liquid heating device application. This project aims to increase efficiency in the application of natural gas in residential and commercial sectors with the use of advanced combustion and heat transfer. The goal is to facilitate the development of a high performance compact water heater allowing hot water supply for up to two simultaneous showers. The experiment consists in a cylindrical porous burner with an integrated annular water heat exchanger. The reactants were injected radially into the burner and the flame stabilizes within the porous matrix. The water circulates in a coiled pipe positioned at the center of the burner. This configuration allows for heat transfer by conduction and radiation from the solid matrix to the heat exchanger. This article presented preliminary experimental results of a new water heater based on an annular porous burner. The range of equivalence ratios tested varied from 0.65 to 0.8. The power range was varied from 3 to 5 kW. Increasing the equivalence ratio or decreasing the total power input of the burner resulted in increased thermal efficiencies of the water heater. Thermal efficiencies varying from 60 to 92% were obtained. The condition for the goal of a comfortable bath was 20 deg C for 8-12 L/min. This preliminary prototype has achieved water temperature of 11deg C for 5 L/min. Further optimizations will be necessary in order to achieve intense heating with high thermal efficiency. (author)

  4. Development of the Sunpower 35 We Free-Piston Stirling Convertor

    Science.gov (United States)

    Wood, J. Gary; Lane, Neill

    2005-02-01

    This paper describes the development and performance of the Sunpower 35 We free-piston Stirling convertor. Exceptional thermodynamic performance has been achieved in a small lightweight machine. Efficiency of over 30 percent, at a temperature ratio of 2.6 has been achieved. Specific power of the convertor in final low mass hermetically-sealed form is projected to exceed 90 watts/Kg. This convertor was developed under NASA SBIR funding. Potential applications for this convertor include highly efficient and low mass radioisotope fueled space power systems, as well as terrestrial use as a fuel fired battery replacement.

  5. Innovative Stirling Convertor for Distributed Electric Power from Thermal Energy Recovery, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — SCCAQ Energy, LLC (SCCAQ) in collaboration with Temple University and Infinia Technology Corporation (ITC) proposes to develop a Reliable Stirling Convertor (RSC)...

  6. Advanced Stirling Convertor Durability Testing: Plans and Interim Results

    Science.gov (United States)

    Meer, David W.; Oriti, Salvatore M.

    2012-01-01

    The U.S. Department of Energy (DOE), Lockheed Martin Corporation (LM), and NASA Glenn Research Center (GRC) have been developing the Advanced Stirling Radioisotope Generator (ASRG) for use as a power system for space science missions. In support of this program, GRC has been involved in testing Stirling convertors, including the Advanced Stirling Convertor (ASC), for use in the ASRG. This testing includes electromagnetic interference/compatibility (EMI/EMC), structural dynamics, advanced materials, organics, and unattended extended operation. The purpose of the durability tests is to experimentally demonstrate the margins in the ASC design. Due to the high value of the hardware, previous ASC tests focused on establishing baseline performance of the convertors within the nominal operating conditions. The durability tests present the first planned extension of the operating conditions into regions beyond those intended to meet the product spec, where the possibility exists of lateral contact, overstroke, or over-temperature events. These tests are not intended to cause damage that would shorten the life of the convertors, so they can transition into extended operation at the conclusion of the tests. This paper describes the four tests included in the durability test sequence: 1) start/stop cycling, 2) exposure to constant acceleration in the lateral and axial directions, 3) random vibration at increased piston amplitude to induce contact events, and 4) overstroke testing to simulate potential failures during processing or during the mission life where contact events could occur. The paper also summarizes the analysis and simulation used to predict the results of each of these tests.

  7. Advanced Controller for the Free-Piston Stirling Convertor

    Science.gov (United States)

    Gerber, Scott S.; Jamison, Mike; Roth, Mary Ellen; Regan, Timothy F.

    2004-01-01

    The free-piston Stirling power convertor is being considered as an advanced power conversion technology to be used for future NASA deep space missions requiring long life radioisotope power systems. This technology has a conversion efficiency of over 25%, which is significantly higher than the efficiency of the Radioisotope Thermal-electric Generators (RTG) now in use. The NASA Glenn Research Center has long been recognized as a leader in Stirling technology and is responsible for the development of advanced technologies that are intended to significantly improve key characteristics of the Stirling convertor. The advanced technologies identified for development also consider the requirements of potential future missions and the new capabilities that have become available in the associated technical areas. One of the key areas identified for technology development is the engine controller. To support this activity, an advanced controller is being developed for the Stirling power convertor. This controller utilizes active power factor correction electronics and microcontroller-based controls. The object of this paper is to present an overview of the advanced controller concept with modeling, simulation and hardware test data.

  8. Expert systems for superalloy studies

    Science.gov (United States)

    Workman, Gary L.; Kaukler, William F.

    1990-01-01

    There are many areas in science and engineering which require knowledge of an extremely complex foundation of experimental results in order to design methodologies for developing new materials or products. Superalloys are an area which fit well into this discussion in the sense that they are complex combinations of elements which exhibit certain characteristics. Obviously the use of superalloys in high performance, high temperature systems such as the Space Shuttle Main Engine is of interest to NASA. The superalloy manufacturing process is complex and the implementation of an expert system within the design process requires some thought as to how and where it should be implemented. A major motivation is to develop a methodology to assist metallurgists in the design of superalloy materials using current expert systems technology. Hydrogen embrittlement is disasterous to rocket engines and the heuristics can be very complex. Attacking this problem as one module in the overall design process represents a significant step forward. In order to describe the objectives of the first phase implementation, the expert system was designated Hydrogen Environment Embrittlement Expert System (HEEES).

  9. Fatigue of superalloys and intermetallics

    International Nuclear Information System (INIS)

    Stoloff, N.S.

    1993-01-01

    The fatigue behavior of intermetallic alloys and their composites is contrasted to that of nickel-base superalloys. The roles of microstructure and slip planarity are emphasized. Obstacles to use of intermetallics under cyclic loading conditions are described and future research directions are suggested

  10. Soft Computing Methods in Design of Superalloys

    Science.gov (United States)

    Cios, K. J.; Berke, L.; Vary, A.; Sharma, S.

    1996-01-01

    Soft computing techniques of neural networks and genetic algorithms are used in the design of superalloys. The cyclic oxidation attack parameter K(sub a), generated from tests at NASA Lewis Research Center, is modelled as a function of the superalloy chemistry and test temperature using a neural network. This model is then used in conjunction with a genetic algorithm to obtain an optimized superalloy composition resulting in low K(sub a) values.

  11. Low cost solar air heater

    International Nuclear Information System (INIS)

    Gill, R.S.; Singh, Sukhmeet; Singh, Parm Pal

    2012-01-01

    Highlights: ► Single glazed low cost solar air heater is more efficient during summer while double glazed is better in winter. ► For the same initial investment, low cost solar air heaters collect more energy than packed bed solar air heater. ► During off season low cost solar air heater can be stored inside as it is light in weight. - Abstract: Two low cost solar air heaters viz. single glazed and double glazed were designed, fabricated and tested. Thermocole, ultraviolet stabilised plastic sheet, etc. were used for fabrication to reduce the fabrication cost. These were tested simultaneously at no load and with load both in summer and winter seasons along with packed bed solar air heater using iron chips for absorption of radiation. The initial costs of single glazed and double glazed are 22.8% and 26.8% of the initial cost of packed bed solar air heater of the same aperture area. It was found that on a given day at no load, the maximum stagnation temperatures of single glazed and double glazed solar air heater were 43.5 °C and 62.5 °C respectively. The efficiencies of single glazed, double glazed and packed bed solar air heaters corresponding to flow rate of 0.02 m 3 /s-m 2 were 30.29%, 45.05% and 71.68% respectively in winter season. The collector efficiency factor, heat removal factor based on air outlet temperature and air inlet temperature for three solar air heaters were also determined.

  12. Solar water heaters in Taiwan

    International Nuclear Information System (INIS)

    Chang, K.; Lee, T.; Chung, K.

    2006-01-01

    Solar water heater has been commercialized during the last two decades in Taiwan. The government initiated the incentive programs during 1986-1991 and 2000-2004. This created an economic incentive for the end-users. The total area of solar collectors installed was more than one million square meters. The data also show that most of the solar water heaters are mainly used by the domestic sector for hot water production (about 97%). The regional popularization analysis indicates limited installation of solar water heaters in the northern district. In the eastern district and remote islands, the problems of climatic conditions and availability of localized installers/dealers are addressed. (author)

  13. Advanced Stirling Convertor (ASC) Development for NASA RPS

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Scott; Collins, Josh

    2014-01-01

    Sunpower's Advanced Stirling Convertor (ASC) initiated development under contract to the NASA Glenn Research Center (GRC) and after a series of successful demonstrations, the ASC began transitioning from a technology development project to flight development project. The ASC has very high power conversion efficiency making it attractive for future Radioisotope Power Systems (RPS) in order to make best use of the low plutonium-238 fuel inventory in the U.S. In recent years, the ASC became part of the NASA-Department of Energy Advanced Stirling Radioisotope Generator (ASRG) Integrated Project. Sunpower held two parallel contracts to produce ASC convertors, one with the Department of Energy/Lockheed Martin to produce the ASC-F flight convertors, and one with NASA GRC for the production of ASC-E3 engineering units, the initial units of which served as production pathfinders. The integrated ASC technical team successfully overcame various technical challenges that led to the completion and delivery of the first two pairs of flight-like ASC-E3 by 2013. However, in late Fall 2013, the DOE initiated termination of the Lockheed Martin ASRG flight development contract driven primarily by budget constraints. NASA continues to recognize the importance of high efficiency ASC power conversion for RPS and continues investment in the technology including the continuation of ASC-E3 production at Sunpower and the assembly of the ASRG Engineering Unit #2. This paper provides a summary of ASC technical accomplishments, overview of tests at GRC, plans for continued ASC production at Sunpower, and status of Stirling technology development.

  14. 46 CFR 119.320 - Water heaters.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Water heaters. 119.320 Section 119.320 Shipping COAST... Machinery § 119.320 Water heaters. (a) A water heater must meet the requirements of Parts 53 and 63 in... electric water heater is also acceptable if it: (1) Has a capacity of not more than 454 liters (120 gallons...

  15. 46 CFR 182.320 - Water heaters.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Water heaters. 182.320 Section 182.320 Shipping COAST...) MACHINERY INSTALLATION Auxiliary Machinery § 182.320 Water heaters. (a) A water heater must meet the...), except that an electric water heater is also acceptable if it: (1) Has a capacity of not more than 454...

  16. Performance predictions for solar-chemical convertors by computer simulation

    Energy Technology Data Exchange (ETDEWEB)

    Luttmer, J.D.; Trachtenberg, I.

    1985-08-01

    A computer model which simulates the operation of Texas Instruments solar-chemical convertor (SCC) was developed. The model allows optimization of SCC processes, material, and configuration by facilitating decisions on tradeoffs among ease of manufacturing, power conversion efficiency, and cost effectiveness. The model includes various algorithms which define the electrical, electrochemical, and resistance parameters and which describ the operation of the discrete components of the SCC. Results of the model which depict the effect of material and geometric changes on various parameters are presented. The computer-calculated operation is compared with experimentall observed hydrobromic acid electrolysis rates.

  17. Heater head for stirling engine

    Science.gov (United States)

    Corey, John A.

    1985-07-09

    A monolithic heater head assembly which augments cast fins with ceramic inserts which narrow the flow of combustion gas and obtains high thermal effectiveness with the assembly including an improved flange design which gives greater durability and reduced conduction loss.

  18. Energy discharge heater power supply

    International Nuclear Information System (INIS)

    Jaskierny, W.

    1992-11-01

    The heater power supply is intended to supply capacitively stored,energy to embedded heater strips in cryo magnets. The amount of energy can be controlled by setting different charge different capacitor values. Two chassis' can be operated in series or interlocks are provided. The charge voltage, number of capacitors pulse can be monitored. There and dual channel has two discharge supplies in one chassis. This report reviews the characteristics of this power supply further

  19. Solar Hot Water Heater

    Science.gov (United States)

    1978-01-01

    The solar panels pictured below, mounted on a Moscow, Idaho home, are part of a domestic hot water heating system capable of providing up to 100 percent of home or small business hot water needs. Produced by Lennox Industries Inc., Marshalltown, Iowa, the panels are commercial versions of a collector co-developed by NASA. In an effort to conserve energy, NASA has installed solar collectors at a number of its own facilities and is conducting research to develop the most efficient systems. Lewis Research Center teamed with Honeywell Inc., Minneapolis, Minnesota to develop the flat plate collector shown. Key to the collector's efficiency is black chrome coating on the plate developed for use on spacecraft solar cells, the coating prevents sun heat from "reradiating," or escaping outward. The design proved the most effective heat absorber among 23 different types of collectors evaluated in a Lewis test program. The Lennox solar domestic hot water heating system has three main components: the array of collectors, a "solar module" (blue unit pictured) and a conventional water heater. A fluid-ethylene glycol and water-is circulated through the collectors to absorb solar heat. The fluid is then piped to a double-walled jacket around a water tank within the solar module.

  20. Advanced Stirling Convertor Dual Convertor Controller Testing at NASA Glenn Research Center in the Radioisotope Power Systems System Integration Laboratory

    Science.gov (United States)

    Dugala, Gina M.; Taylor, Linda M.; Bell, Mark E.; Dolce, James L.; Fraeman, Martin; Frankford, David P.

    2015-01-01

    NASA Glenn Research Center developed a nonnuclear representation of a Radioisotope Power System (RPS) consisting of a pair of Advanced Stirling Convertors (ASCs), Dual Convertor Controller (DCC) EMs (engineering models) 2 and 3, and associated support equipment, which were tested in the Radioisotope Power Systems System Integration Laboratory (RSIL). The DCC was designed by the Johns Hopkins University Applied Physics Laboratory (JHU/APL) to actively control a pair of ASCs. The first phase of testing included a Dual Advanced Stirling Convertor Simulator (DASCS), which was developed by JHU/APL and simulates the operation and electrical behavior of a pair of ASCs in real time via a combination of hardware and software. RSIL provides insight into the electrical interactions between a representative radioisotope power generator, its associated control schemes, and realistic electric system loads. The first phase of integration testing included the following spacecraft bus configurations: capacitive, battery, and super-capacitor. A load profile, created based on data from several missions, tested the RPS's and RSIL's ability to maintain operation during load demands above and below the power provided by the RPS. The integration testing also confirmed the DCC's ability to disconnect from the spacecraft when the bus voltage dipped below 22 volts or exceeded 36 volts. Once operation was verified with the DASCS, the tests were repeated with actual operating ASCs. The goal of this integration testing was to verify operation of the DCC when connected to a spacecraft and to verify the functionality of the newly designed RSIL. The results of these tests are presented in this paper.

  1. Advanced Controller Developed for the Free-Piston Stirling Convertor

    Science.gov (United States)

    Gerber, Scott S.

    2005-01-01

    A free-piston Stirling power convertor is being considered as an advanced power-conversion technology for future NASA deep-space missions requiring long-life radioisotope power systems. The NASA Glenn Research Center has identified key areas where advanced technologies can enhance the capability of Stirling energy-conversion systems. One of these is power electronic controls. Current power-conversion technology for Glenn-tested Stirling systems consists of an engine-driven linear alternator generating an alternating-current voltage controlled by a tuning-capacitor-based alternating-current peak voltage load controller. The tuning capacitor keeps the internal alternator electromotive force (EMF) in phase with its respective current (i.e., passive power factor correction). The alternator EMF is related to the piston velocity, which must be kept in phase with the alternator current in order to achieve stable operation. This tuning capacitor, which adds volume and mass to the overall Stirling convertor, can be eliminated if the controller can actively drive the magnitude and phase of the alternator current.

  2. Progress in Developing a New 5 Kilowatt Free-Piston Stirling Space Convertor

    International Nuclear Information System (INIS)

    Brandhorst, Henry W. Jr.; Kirby, Raymond L.; Chapman, Peter A.

    2008-01-01

    The NASA Vision for Exploration of the Moon envisions a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kWe. In the 1990s, Mechanical Technology, Inc.'s Stirling Engine Systems Division (now a part of Foster-Miller, Inc.) developed a 25 kWe free piston Stirling Space Power Demonstrator Engine under the SP-100 program. This system consisted of two 12.5 kWe engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA and DoE have been developing dual 55 We and 80 We Stirling convertor systems for use with radioisotope heat sources. Total test times of all convertors in this effort exceed 120,000 hours. Recently, NASA began a new project with Auburn University to develop a 5 kWe, single convertor for use in the Lunar power system. Goals of this development program include a specific power in excess of 140 We/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Auburn University awarded a subcontract to Foster-Miller, Inc. to undertake development of the 5 kWe Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described

  3. New 5 kW free-piston Stirling space convertor developments

    Science.gov (United States)

    Brandhorst, Henry W., Jr.; Chapman, Peter A., Jr.

    2008-07-01

    The NASA Vision for Exploration of the moon may someday require a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kW. In the 1990s, Mechanical Technology Inc.'s Stirling Engine Systems Division (some of whose Stirling personnel are now at Foster-Miller, Inc.) developed a 25 kW free-piston Stirling Space Power Demonstrator Engine under the SP-100 program. This system consisted of two 12.5 kW engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA and DoE have been developing dual 55 and 80 W Stirling convertor systems for potential use with radioisotope heat sources. Total test times of all convertors in this effort exceed 120,000 h. Recently, NASA began a new project with Auburn University to develop a 5 kW, single convertor for potential use in a lunar surface reactor power system. Goals of this development program include a specific power in excess of 140 W/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Auburn University awarded a subcontract to Foster-Miller, Inc. to undertake development of the 5 kW Stirling convertor assembly. The characteristics of the design along with progress in developing the system will be described.

  4. Progress in Developing a New 5 Kilowatt Free-Piston Stirling Space Convertor

    Science.gov (United States)

    Brandhorst, Henry W.; Kirby, Raymond L.; Chapman, Peter A.

    2008-01-01

    The NASA Vision for Exploration of the Moon envisions a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kWe. In the 1990s, Mechanical Technology, Inc.'s Stirling Engine Systems Division (now a part of Foster-Miller, Inc.) developed a 25 kWe free piston Stirling Space Power Demonstrator Engine under the SP-100 program. This system consisted of two 12.5 kWe engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA and DoE have been developing dual 55 We and 80 We Stirling convertor systems for use with radioisotope heat sources. Total test times of all convertors in this effort exceed 120,000 hours. Recently, NASA began a new project with Auburn University to develop a 5 kWe, single convertor for use in the Lunar power system. Goals of this development program include a specific power in excess of 140 We/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Auburn University awarded a subcontract to Foster-Miller, Inc. to undertake development of the 5 kWe Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described.

  5. Evaluation of Storage for Transportation Equipment, Unfueled Convertors, and Fueled Convertors at the INL for the Radioisotope Power Systems Program

    Energy Technology Data Exchange (ETDEWEB)

    S. G. Johnson; K. L. Lively

    2010-05-01

    This report contains an evaluation of the storage conditions required for several key components and/or systems of the Radioisotope Power Systems (RPS) Program at the Idaho National Laboratory (INL). These components/systems (transportation equipment, i.e., type ‘B’ shipping casks and the radioisotope thermo-electric generator transportation systems (RTGTS), the unfueled convertors, i.e., multi-hundred watt (MHW) and general purpose heat source (GPHS) RTGs, and fueled convertors of several types) are currently stored in several facilities at the Materials and Fuels Complex (MFC) site. For various reasons related to competing missions, inherent growth of the RPS mission at the INL and enhanced efficiency, it is necessary to evaluate their current storage situation and recommend the approach that should be pursued going forward for storage of these vital RPS components and systems. The reasons that drive this evaluation include, but are not limited to the following: 1) conflict with other missions at the INL of higher priority, 2) increasing demands from the INL RPS Program that exceed the physical capacity of the current storage areas and 3) the ability to enhance our current capability to care for our equipment, decrease maintenance costs and increase the readiness posture of the systems.

  6. MHD oxidant intermediate temperature ceramic heater study

    Science.gov (United States)

    Carlson, A. W.; Chait, I. L.; Saari, D. P.; Marksberry, C. L.

    1981-09-01

    The use of three types of directly fired ceramic heaters for preheating oxygen enriched air to an intermediate temperature of 1144K was investigated. The three types of ceramic heaters are: (1) a fixed bed, periodic flow ceramic brick regenerative heater; (2) a ceramic pebble regenerative heater. The heater design, performance and operating characteristics under conditions in which the particulate matter is not solidified are evaluated. A comparison and overall evaluation of the three types of ceramic heaters and temperature range determination at which the particulate matter in the MHD exhaust gas is estimated to be a dry powder are presented.

  7. Superalloy applications in the nuclear field

    International Nuclear Information System (INIS)

    Ramanathan, L.V.; Padilha, A.F.

    1984-01-01

    The process conditions in the areas of nuclear fuel processing, fabrication, utilization, reprocessing and disposal are severe, demanding therefore the use of materials with high temperature mechanical strength and corrosion resistance. A number of refractory metal containing superalloys have found application in the diferrent areas of the nuclear field. The main aspects of the microstructure, strengthening mechanisms and corrosion resistance of 3 superalloys, namely Incoloy 825, Inconel 718 and Hastelloy C have been discussed. The role of the refractory metal elements in influencing the mechanical strength and corrosion resistance of superalloys has been emphasised. (Author) [pt

  8. Development and Integration of an Advanced Stirling Convertor Linear Alternator Model for a Tool Simulating Convertor Performance and Creating Phasor Diagrams

    Science.gov (United States)

    Metscher, Jonathan F.; Lewandowski, Edward J.

    2013-01-01

    A simple model of the Advanced Stirling Convertors (ASC) linear alternator and an AC bus controller has been developed and combined with a previously developed thermodynamic model of the convertor for a more complete simulation and analysis of the system performance. The model was developed using Sage, a 1-D thermodynamic modeling program that now includes electro-magnetic components. The convertor, consisting of a free-piston Stirling engine combined with a linear alternator, has sufficiently sinusoidal steady-state behavior to allow for phasor analysis of the forces and voltages acting in the system. A MATLAB graphical user interface (GUI) has been developed to interface with the Sage software for simplified use of the ASC model, calculation of forces, and automated creation of phasor diagrams. The GUI allows the user to vary convertor parameters while fixing different input or output parameters and observe the effect on the phasor diagrams or system performance. The new ASC model and GUI help create a better understanding of the relationship between the electrical component voltages and mechanical forces. This allows better insight into the overall convertor dynamics and performance.

  9. Architecture for Absorption Based Heaters

    Science.gov (United States)

    Moghaddam, Saeed; Chugh, Devesh

    2018-04-24

    An absorption based heater is constructed on a fluid barrier heat exchanging plate such that it requires little space in a structure. The absorption based heater has a desorber, heat exchanger, and absorber sequentially placed on the fluid barrier heat exchanging plate. The vapor exchange faces of the desorber and the absorber are covered by a vapor permeable membrane that is permeable to a refrigerant vapor but impermeable to an absorbent. A process fluid flows on the side of the fluid barrier heat exchanging plate opposite the vapor exchange face through the absorber and subsequently through the heat exchanger. The absorption based heater can include a second plate with a condenser situated parallel to the fluid barrier heat exchanging plate and opposing the desorber for condensation of the refrigerant for additional heating of the process fluid.

  10. Free-Piston Stirling Convertor Controller Development at NASA Glenn Research Center

    Science.gov (United States)

    Regan, Timothy

    2004-01-01

    The free-piston Stirling convertor end-to-end modeling effort at NASA Glenn Research Center (GRC) has produced a software-based test bed in which free-piston Stirling convertors can be simulated and evaluated. The simulation model includes all the components of the convertor - the Stirling cycle engine, linear alternator, controller, and load. This paper is concerned with controllers. It discusses three controllers that have been studied using this model. Case motion has been added to the model recently so that effects of differences between convertor components can be simulated and ameliorative control engineering techniques can be developed. One concern when applying a system comprised of interconnected mass-spring-damper components is to prevent operation in any but the intended mode. The design mode is the only desired mode of operation, but all other modes are considered in controller design.

  11. Multi-d CFD Modeling of a Free-piston Stirling Convertor at NASA Glenn

    Science.gov (United States)

    Wilson, Scott D.; Dyson, Rodger W.; Tew, Roy C.; Ibrahim, Mounir B.

    2004-01-01

    A high efficiency Stirling Radioisotope Generator (SRG) is being developed for possible use in long duration space science missions. NASA s advanced technology goals for next generation Stirling convertors include increasing the Carnot efficiency and percent of Carnot efficiency. To help achieve these goals, a multidimensional Computational Fluid Dynamics (CFD) code is being developed to numerically model unsteady fluid flow and heat transfer phenomena of the oscillating working gas inside Stirling convertors. Simulations of the Stirling convertors for the SRG will help characterize the thermodynamic losses resulting from fluid flow and heat transfer between the working gas and solid walls. The current CFD simulation represents approximated 2-dimensional convertor geometry. The simulation solves the Navier Stokes equations for an ideal helium gas oscillating at low speeds. The current simulation results are discussed.

  12. Novel Ring-Configuration Double-Acting Free-Piston Stirling Convertor, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — NASA SBIR-2015 Topic S3.01 seeks to evaluate and advance Stirling convertors as a potentially more efficient alternative to the radioisotope-heated thermoelectric...

  13. Householders' use of storage heaters

    Energy Technology Data Exchange (ETDEWEB)

    Crawshaw, C M; Williams, D I; Steele, L M

    1986-11-01

    An investigation into the understanding and use of storage heater controls was carried out. The general level of satisfaction with storage heating was high (90%) and most people had a reasonable idea of how the system works, what the controls do and of the tariff costs. However, the study did find substantial areas of ignorance; 37% could not say what controls their heater had and 15% did not know what tariff they were on. This lack of knowledge may prevent users getting the best performance from their heating system, resulting in discomfort and large bills.

  14. Advanced Stirling Convertor Development for NASA Radioisotope Power Systems

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Scott D.; Collins, Josh

    2015-01-01

    Sunpower Inc.'s Advanced Stirling Convertor (ASC) initiated development under contract to the NASA Glenn Research Center and after a series of successful demonstrations, the ASC began transitioning from a technology development project to a flight development project. The ASC has very high power conversion efficiency making it attractive for future Radioisotope Power Systems (RPS) in order to make best use of the low plutonium-238 fuel inventory in the United States. In recent years, the ASC became part of the NASA and Department of Energy (DOE) Advanced Stirling Radioisotope Generator (ASRG) Integrated Project. Sunpower held two parallel contracts to produce ASCs, one with the DOE and Lockheed Martin to produce the ASC-F flight convertors, and one with NASA Glenn for the production of ASC-E3 engineering units, the initial units of which served as production pathfinders. The integrated ASC technical team successfully overcame various technical challenges that led to the completion and delivery of the first two pairs of flightlike ASC-E3 by 2013. However, in late fall 2013, the DOE initiated termination of the Lockheed Martin ASRG flight development contract driven primarily by budget constraints. NASA continues to recognize the importance of high-efficiency ASC power conversion for RPS and continues investment in the technology including the continuation of ASC-E3 production at Sunpower and the assembly of the ASRG Engineering Unit #2. This paper provides a summary of ASC technical accomplishments, overview of tests at Glenn, plans for continued ASC production at Sunpower, and status of Stirling technology development.

  15. Test Rack Development for Extended Operation of Advanced Stirling Convertors at NASA Glenn Research Center

    Science.gov (United States)

    Dugala, Gina M.

    2010-01-01

    The U.S. Department of Energy, Lockheed Martin Space Systems Company, Sunpower Inc., and NASA Glenn Research Center (GRC) have been developing an Advanced Stirling Radioisotope Generator (ASRG) for use as a power system on space science missions. This generator will make use of free-piston Stirling convertors to achieve higher conversion efficiency than with currently available alternatives. One part of NASA GRC's support of ASRG development includes extended operation testing of Advanced Stirling Convertors (ASCs) developed by Sunpower Inc. and GRC. The ASC consists of a free-piston Stirling engine integrated with a linear alternator. NASA GRC has been building test facilities to support extended operation of the ASCs for several years. Operation of the convertors in the test facility provides convertor performance data over an extended period of time. One part of the test facility is the test rack, which provides a means for data collection, convertor control, and safe operation. Over the years, the test rack requirements have changed. The initial ASC test rack utilized an alternating-current (AC) bus for convertor control; the ASRG Engineering Unit (EU) test rack can operate with AC bus control or with an ASC Control Unit (ACU). A new test rack is being developed to support extended operation of the ASC-E2s with higher standards of documentation, component selection, and assembly practices. This paper discusses the differences among the ASC, ASRG EU, and ASC-E2 test racks.

  16. Solar Water Heater Installation Package

    Science.gov (United States)

    1982-01-01

    A 48-page report describes water-heating system, installation (covering collector orientation, mounting, plumbing and wiring), operating instructions and maintenance procedures. Commercial solar-powered water heater system consists of a solar collector, solar-heated-water tank, electrically heated water tank and controls. Analysis of possible hazards from pressure, electricity, toxicity, flammability, gas, hot water and steam are also included.

  17. Solar water heater design package

    Science.gov (United States)

    1981-01-01

    Package describes commercial domestic-hot-water heater with roof or rack mounted solar collectors. System is adjustable to pre-existing gas or electric hot-water house units. Design package includes drawings, description of automatic control logic, evaluation measurements, possible design variations, list of materials and installation tools, and trouble-shooting guide and manual.

  18. The metallurgy of superalloys part 2

    International Nuclear Information System (INIS)

    Abdelazim, M.E.; Hammad, F.H.

    1990-01-01

    This is part II of the report titled 'the metallurgy of superalloys'. It deals with the effect of heat treatment and operating conditions (thermal exposure and environment) on the mechanical properties of superalloys. The heat treatment is important in the development of superalloys through that it controls type, amount, size shape and distribution of the precipitate and the grain size of the matrix. The thermal exposure leads to reduction in the amount of the primary carbides and to precipitation of secondary carbides. Also it leads to the agglomeration and coarsening of gamma or the transformation of gamma phase to phase. The environment may lead to the internal oxidation, carburization, decarburization or sulphidization of the superalloys which may result in the degradation of their mechanical properties. This part gives also an example of applications of superalloys in the field of nuclear reactors especially high temperature-gas cooled reactors. Joined with this part a table which contains the major superalloys including its chemical analysis, creep rupture strength and some of its applications. 1 tab

  19. The metallurgy of superalloys part 1

    International Nuclear Information System (INIS)

    Abdelazim, M.E.; Hammad, F.H.

    1990-01-01

    This is part I of the report titled 'the metallurgy of superalloys'. In this part the structure, phases and systems of superalloys are reviewed. The role of alloying elements in the design of superalloys and the mechanical properties of superalloys are also reviewed. Superalloys are important in high temperature technology, especially above 700 degree c. They are 'super' mainly because their creep and stress rupture resistances are very high. Superalloys are based on an austenitic matrix including secondary phases, mainly gamma precipitates, inter and intragranular carbides mainly M 23 C 6 and M 6 C. They are classified into three systems, Ni-base, Fe-Ni base and Ce-base alloys. Different alloying elements mainly Cr, Mo, Al, Ti are added to increase the strength either by solid solution hardening (Cr, Mo, Al), precipitation hardening (A 1, Ti to produce gamma) or by dispersion hardening (Cr, Mo to form M 23 C 6 and M 6 C carbides) and to increase the oxidation resistance (Cr, Al). 3 tab., 2 fig

  20. Build Your Own Solar Air Heater.

    Science.gov (United States)

    Conservation and Renewable Energy Inquiry and Referral Service (DOE), Silver Spring, MD.

    The solar air heater is a simple device for catching some of the sun's energy to heat a home. Procedures for making and installing such a heater are presented. Included is a materials list, including tools needed for constructing the heater, sources for obtaining further details, and a list of material specifications. (JN)

  1. 14 CFR 23.859 - Combustion heater fire protection.

    Science.gov (United States)

    2010-01-01

    ... relief of any backfire that, if so restricted, could cause heater failure. (d) Heater controls: general. Provision must be made to prevent the hazardous accumulation of water or ice on or in any heater control... heater in case of leakage. (2) The region surrounding the heater, if the heater fuel system has fittings...

  2. Welding shield for coupling heaters

    Science.gov (United States)

    Menotti, James Louis

    2010-03-09

    Systems for coupling end portions of two elongated heater portions and methods of using such systems to treat a subsurface formation are described herein. A system may include a holding system configured to hold end portions of the two elongated heater portions so that the end portions are abutted together or located near each other; a shield for enclosing the end portions, and one or more inert gas inlets configured to provide at least one inert gas to flush the system with inert gas during welding of the end portions. The shield may be configured to inhibit oxidation during welding that joins the end portions together. The shield may include a hinged door that, when closed, is configured to at least partially isolate the interior of the shield from the atmosphere. The hinged door, when open, is configured to allow access to the interior of the shield.

  3. Space Station solar water heater

    Science.gov (United States)

    Horan, D. C.; Somers, Richard E.; Haynes, R. D.

    1990-01-01

    The feasibility of directly converting solar energy for crew water heating on the Space Station Freedom (SSF) and other human-tended missions such as a geosynchronous space station, lunar base, or Mars spacecraft was investigated. Computer codes were developed to model the systems, and a proof-of-concept thermal vacuum test was conducted to evaluate system performance in an environment simulating the SSF. The results indicate that a solar water heater is feasible. It could provide up to 100 percent of the design heating load without a significant configuration change to the SSF or other missions. The solar heater system requires only 15 percent of the electricity that an all-electric system on the SSF would require. This allows a reduction in the solar array or a surplus of electricity for onboard experiments.

  4. Molded polymer solar water heater

    Science.gov (United States)

    Bourne, Richard C.; Lee, Brian E.

    2004-11-09

    A solar water heater has a rotationally-molded water box and a glazing subassembly disposed over the water box that enhances solar gain and provides an insulating air space between the outside environment and the water box. When used with a pressurized water system, an internal heat exchanger is integrally molded within the water box. Mounting and connection hardware is included to provide a rapid and secure method of installation.

  5. The Development of a Control System for a 5 Kilowatt Free Piston Stirling Engine Convertor

    Science.gov (United States)

    Kirby, Raymond L.; Vitale, Nick

    2008-01-01

    The new NASA Vision for Exploration, announced by President Bush in January 2004, proposes an ambitious program that plans to return astronauts to the moon by the 2018 time frame. A recent NASA study entitled "Affordable Fission Surface Power Study" recommended a 40 kWe, 900 K, NaK-cooled, Stirling convertors for 2020 launch. Use of two of the nominal 5 kW convertors allows the system to be dynamically balanced. A group of four dual-convertor combinations that would yield 40 kWe can be tested to validate the viability of Stirling technology for space fission surface power systems. The work described in this paper deals specifically with the control system for the 5 kW convertor described in the preceding paragraph. This control system is responsible for maintaining piston stroke to a setpoint in the presence of various disturbances including electrical load variations. Pulse starting of the Free Piston Stirling Engine (FPSE) convertor is also an inherent part of such a control system. Finally, the ability to throttle the engine to match the required output power is discussed in terms of setpoint control. Several novel ideas have been incorporated into the piston stroke control strategy that will engender a stable response to disturbances in the presence of midpoint drift while providing useful data regarding the position of both the power piston and displacer.

  6. Test Hardware Design for Flightlike Operation of Advanced Stirling Convertors (ASC-E3)

    Science.gov (United States)

    Oriti, Salvatore M.

    2012-01-01

    NASA Glenn Research Center (GRC) has been supporting development of the Advanced Stirling Radioisotope Generator (ASRG) since 2006. A key element of the ASRG project is providing life, reliability, and performance testing of the Advanced Stirling Convertor (ASC). For this purpose, the Thermal Energy Conversion branch at GRC has been conducting extended operation of a multitude of free-piston Stirling convertors. The goal of this effort is to generate long-term performance data (tens of thousands of hours) simultaneously on multiple units to build a life and reliability database. The test hardware for operation of these convertors was designed to permit in-air investigative testing, such as performance mapping over a range of environmental conditions. With this, there was no requirement to accurately emulate the flight hardware. For the upcoming ASC-E3 units, the decision has been made to assemble the convertors into a flight-like configuration. This means the convertors will be arranged in the dual-opposed configuration in a housing that represents the fit, form, and thermal function of the ASRG. The goal of this effort is to enable system level tests that could not be performed with the traditional test hardware at GRC. This offers the opportunity to perform these system-level tests much earlier in the ASRG flight development, as they would normally not be performed until fabrication of the qualification unit. This paper discusses the requirements, process, and results of this flight-like hardware design activity.

  7. Test Hardware Design for Flight-Like Operation of Advanced Stirling Convertors

    Science.gov (United States)

    Oriti, Salvatore M.

    2012-01-01

    NASA Glenn Research Center (GRC) has been supporting development of the Advanced Stirling Radioisotope Generator (ASRG) since 2006. A key element of the ASRG project is providing life, reliability, and performance testing of the Advanced Stirling Convertor (ASC). For this purpose, the Thermal Energy Conversion branch at GRC has been conducting extended operation of a multitude of free-piston Stirling convertors. The goal of this effort is to generate long-term performance data (tens of thousands of hours) simultaneously on multiple units to build a life and reliability database. The test hardware for operation of these convertors was designed to permit in-air investigative testing, such as performance mapping over a range of environmental conditions. With this, there was no requirement to accurately emulate the flight hardware. For the upcoming ASC-E3 units, the decision has been made to assemble the convertors into a flight-like configuration. This means the convertors will be arranged in the dual-opposed configuration in a housing that represents the fit, form, and thermal function of the ASRG. The goal of this effort is to enable system level tests that could not be performed with the traditional test hardware at GRC. This offers the opportunity to perform these system-level tests much earlier in the ASRG flight development, as they would normally not be performed until fabrication of the qualification unit. This paper discusses the requirements, process, and results of this flight-like hardware design activity.

  8. Materials-of-Construction Radiation Sensitivity for a Fission Surface Power Convertor

    Science.gov (United States)

    Bowman, Cheryl L.; Geng, Steven M.; Niedra, Janis M.; Sayir, Ali; Shin, Eugene E.; Sutter, James K.; Thieme, Lanny G.

    2007-01-01

    A fission reactor combined with a free-piston Stirling convertor is one of many credible approaches for producing electrical power in space applications. This study assumes dual-opposed free-piston Stirling engines/linear alternators that will operate nominally at 825 K hot-end and 425 K cold-end temperatures. The baseline design options, temperature profiles, and materials of construction discussed here are based on historical designs as well as modern convertors operating at lower power levels. This notional design indicates convertors primarily made of metallic components that experience minimal change in mechanical properties for fast neutron fluences less than 10(sup 20) neutrons per square centimeter. However, these radiation effects can impact the magnetic and electrical properties of metals at much lower fluences than are crucial for mechanical property integrity. Moreover, a variety of polymeric materials are also used in common free-piston Stirling designs for bonding, seals, lubrication, insulation and others. Polymers can be affected adversely by radiation doses as low as 10(sup 5) - 10(sup 10) rad. Additionally, the absorbing dose rate, radiation hardness, and the resulting effect (either hardening or softening) varies depending on the nature of the particular polymer. The classes of polymers currently used in convertor fabrication are discussed along possible substitution options. Thus, the materials of construction of prototypic Stirling convertor engines have been considered and the component materials susceptible to damage at the lowest neutron fluences have been identified.

  9. Solar air heaters and their applications

    Science.gov (United States)

    Selcuk, M. K.

    1977-01-01

    The solar air heater appears to be the most logical choice, as far as the ultimate application of heating air to maintain a comfortable environment is concerned. One disadvantage of solar air heaters is the need for handling larger volumes of air than liquids due to the low density of air as a working substance. Another disadvantage is the low thermal capacity of air. In cases where thermal storage is needed, water is superior to air. Design variations of solar air heaters are discussed along with the calculation of the efficiency of a flat plate solar air heater, the performance of various collector types, and the applications of solar air heaters. Attention is given to collectors with nonporous absorber plates, collectors with porous absorbers, the performance of flat plate collectors with finned absorbers, a wire mesh absorber, and an overlapped glass plate air heater.

  10. Developing a Free-Piston Stirling Convertor for advanced radioisotope space power systems

    Science.gov (United States)

    Qiu, Songgang; Augenblick, John E.; White, Maurice A.; Peterson, Allen A.; Redinger, Darin L.; Petersen, Stephen L.

    2002-01-01

    The Department of Energy (DOE) has selected Free-Piston Stirling Convertors as a technology for future advanced radioisotope space power systems. In August 2000, DOE awarded competitive Phase I, Stirling Radioisotope Generator (SRG) power system integration contracts to three major aerospace contractors, resulting in SRG conceptual designs in February 2001. All three contractors based their designs on the Technology Demonstration Convertor (TDC) developed by Stirling Technology Company (STC) for DOE. The contract award to a single system integration contractor for Phases II and III of the SRG program is anticipated in late 2001. The first potential SRG mission is targeted for a Mars rover. This paper provides a description of the Flight Prototype (FP) Stirling convertor design as compared to the previous TDC design. The initial flight prototype units are already undergoing performance tuning at STC. The new design will be hermetically scaled and will provide a weight reduction from approximately 4.8 kg to approximately 3.9 kg. .

  11. Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

    2009-04-15

    The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

  12. Forging Oxide-Dispersion-Strengthened Superalloys

    Science.gov (United States)

    Harf, F. H.; Glasgow, T. K.; Moracz, D. J.; Austin, C. M.

    1986-01-01

    Cladding of mild steel prevents surface cracking when alloy contacts die. Continual need for improvements in properties of alloys capable of withstanding elevated temperatures. Accomplished by using oxide-dispersion-strengthed superalloys such as Inconel Alloy MA 6000. Elevated tensile properties of forged alloy equal those of hot-rolled MA 6000 bar. Stress-rupture properties somewhat lower than those of bar stock but, at 1,100 degrees C, exceed those of strongest commercial single crystal, directionally solidified and conventionally cast superalloys.

  13. Pathfinding the Flight Advanced Stirling Convertor Design with the ASC-E3

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Kyle; Smith, Eddie; Collins, Josh

    2012-01-01

    The Advanced Stirling Convertor (ASC) was initially developed by Sunpower, Inc. under contract to NASA Glenn Research Center (GRC) as a technology development project. The ASC technology fulfills NASA's need for high efficiency power convertors for future Radioisotope Power Systems (RPS). Early successful technology demonstrations between 2003 to 2005 eventually led to the expansion of the project including the decision in 2006 to use the ASC technology on the Advanced Stirling Radioisotope Generator (ASRG). Sunpower has delivered 22 ASC convertors of progressively mature designs to date to GRC. Currently, Sunpower with support from GRC, Lockheed Martin Space System Company (LMSSC), and the Department of Energy (DOE) is developing the flight ASC-F in parallel with the ASC-E3 pathfinders. Sunpower will deliver four pairs of ASC-E3 convertors to GRC which will be used for extended operation reliability assessment, independent validation and verification testing, system interaction tests, and to support LMSSC controller verification. The ASC-E3 and -F convertors are being built to the same design and processing documentation and the same product specification. The initial two pairs of ASC-E3 are built before the flight units and will validate design and processing changes prior to implementation on the ASC-F flight convertors. This paper provides a summary on development of the ASC technology and the status of the ASC-E3 build and how they serve the vital pathfinder role ahead of the flight build for ASRG. The ASRG is part of two of the three candidate missions being considered for selection for the Discovery 12 mission.

  14. Parallel heater system for subsurface formations

    Science.gov (United States)

    Harris, Christopher Kelvin [Houston, TX; Karanikas, John Michael [Houston, TX; Nguyen, Scott Vinh [Houston, TX

    2011-10-25

    A heating system for a subsurface formation is disclosed. The system includes a plurality of substantially horizontally oriented or inclined heater sections located in a hydrocarbon containing layer in the formation. At least a portion of two of the heater sections are substantially parallel to each other. The ends of at least two of the heater sections in the layer are electrically coupled to a substantially horizontal, or inclined, electrical conductor oriented substantially perpendicular to the ends of the at least two heater sections.

  15. 14 CFR 25.859 - Combustion heater fire protection.

    Science.gov (United States)

    2010-01-01

    ..., could cause heater failure. (d) Heater controls; general. Provision must be made to prevent the hazardous accumulation of water or ice on or in any heater control component, control system tubing, or... leakage. (2) The region surrounding the heater, if the heater fuel system has fittings that, if they...

  16. SINGLE HEATER TEST FINAL REPORT

    Energy Technology Data Exchange (ETDEWEB)

    J.B. Cho

    1999-05-01

    The Single Heater Test is the first of the in-situ thermal tests conducted by the U.S. Department of Energy as part of its program of characterizing Yucca Mountain in Nevada as the potential site for a proposed deep geologic repository for the disposal of spent nuclear fuel and high-level nuclear waste. The Site Characterization Plan (DOE 1988) contained an extensive plan of in-situ thermal tests aimed at understanding specific aspects of the response of the local rock-mass around the potential repository to the heat from the radioactive decay of the emplaced waste. With the refocusing of the Site Characterization Plan by the ''Civilian Radioactive Waste Management Program Plan'' (DOE 1994), a consolidated thermal testing program emerged by 1995 as documented in the reports ''In-Situ Thermal Testing Program Strategy'' (DOE 1995) and ''Updated In-Situ Thermal Testing Program Strategy'' (CRWMS M&O 1997a). The concept of the Single Heater Test took shape in the summer of 1995 and detailed planning and design of the test started with the beginning fiscal year 1996. The overall objective of the Single Heater Test was to gain an understanding of the coupled thermal, mechanical, hydrological, and chemical processes that are anticipated to occur in the local rock-mass in the potential repository as a result of heat from radioactive decay of the emplaced waste. This included making a priori predictions of the test results using existing models and subsequently refining or modifying the models, on the basis of comparative and interpretive analyses of the measurements and predictions. A second, no less important, objective was to try out, in a full-scale field setting, the various instruments and equipment to be employed in the future on a much larger, more complex, thermal test of longer duration, such as the Drift Scale Test. This ''shake down'' or trial aspect of the Single Heater Test applied

  17. SINGLE HEATER TEST FINAL REPORT

    International Nuclear Information System (INIS)

    J.B. Cho

    1999-01-01

    The Single Heater Test is the first of the in-situ thermal tests conducted by the U.S. Department of Energy as part of its program of characterizing Yucca Mountain in Nevada as the potential site for a proposed deep geologic repository for the disposal of spent nuclear fuel and high-level nuclear waste. The Site Characterization Plan (DOE 1988) contained an extensive plan of in-situ thermal tests aimed at understanding specific aspects of the response of the local rock-mass around the potential repository to the heat from the radioactive decay of the emplaced waste. With the refocusing of the Site Characterization Plan by the ''Civilian Radioactive Waste Management Program Plan'' (DOE 1994), a consolidated thermal testing program emerged by 1995 as documented in the reports ''In-Situ Thermal Testing Program Strategy'' (DOE 1995) and ''Updated In-Situ Thermal Testing Program Strategy'' (CRWMS M and O 1997a). The concept of the Single Heater Test took shape in the summer of 1995 and detailed planning and design of the test started with the beginning fiscal year 1996. The overall objective of the Single Heater Test was to gain an understanding of the coupled thermal, mechanical, hydrological, and chemical processes that are anticipated to occur in the local rock-mass in the potential repository as a result of heat from radioactive decay of the emplaced waste. This included making a priori predictions of the test results using existing models and subsequently refining or modifying the models, on the basis of comparative and interpretive analyses of the measurements and predictions. A second, no less important, objective was to try out, in a full-scale field setting, the various instruments and equipment to be employed in the future on a much larger, more complex, thermal test of longer duration, such as the Drift Scale Test. This ''shake down'' or trial aspect of the Single Heater Test applied not just to the hardware, but also to the teamwork and cooperation between

  18. Fatigue studies of superalloys in Japan

    International Nuclear Information System (INIS)

    Kitagawa, Masaki

    1985-01-01

    In the past 15 years, several national projects were advanced to develop high temperature machinery, such as high temperature gas-cooled reactors, gas turbines and fusion reactors. Before, the studies on the strength of superalloys were rarely carried out, however, by the above research works, superalloys are in rapid progress. Because these machinery are subjected to temperature cycles and vibration stress, the fatigue failure is the main concern in the safety analysis of the components. The purpose of this paper is to summarize the present status of the fatigue research on the alloys for high temperature use in Japan. The superalloys used for gas turbine and HTGR components are listed, and the materials tested were mostly the alloys of nickel base, cobalt base or iron base. In the above national projects, the main purpose was to clarify the high temperature properties including fatigue properties, to develop the method of forecasting the life span and to develop better materials. As the topics about the fatigue research on superalloys, the development of the method for forecasting the life span, the effect of directional solidification, coating and HIP process on the fatigue strength of gas turbine materials, the effect of helium and aging on the fatigue strength of HTGR materials, the fatigue strength of weldment of HTGR materials and others are reported. (Kako, I.)

  19. Chemical driving force for rafting in superalloys

    CSIR Research Space (South Africa)

    Nabarro, FRN

    1997-08-15

    Full Text Available The author provides a brief overview of the chemical driving forces for rafting in superalloys. Until recently, all theories of the driving force for rafting have considered the compositions of the two phases to be fixed, although accepting...

  20. Oxide-assisted crack growth in hold-time low-cycle-fatigue of single-crystal superalloys

    Directory of Open Access Journals (Sweden)

    Suzuki Akane

    2014-01-01

    Full Text Available Compressive hold-time low-cycle fatigue is one of the important damage modes in Ni-based superalloy hot-gas path components. In strain controlled LCF, the compressive hold typically degrades fatigue life significantly due to creep relaxation and the resultant generation of tensile stress upon returning to zero strain. Crack initiation typically occurs on the surface, and therefore, the cracks are covered with layers of oxides. Recent finite element modeling based on experimental observations has indicated that the in-plane compressive stress in the alumina layer formed on the surface of the bond coat assists rumpling and, eventually, leads to initiation of cracks. The stress in the oxide layer continues to assist crack extension by pushing the alumina layer along the crack front during the compressive hold. In-situ measurements of the growth strains of alumina were performed using high energy synchrotron X-rays at Argonne National Lab. Specimens of single-crystal superalloys with and without aluminide coatings were statically pre-oxidized to form a layer of alumina at 1093 and 982 ∘C. For the in-situ synchrotron measurements, the specimens were heated up to the pre-oxidation temperatures with a heater. The alumina layers on both bare and coated specimens show compressive in-plane strains at both temperatures. The oxide strains on the superalloys showed dependency on temperature; on the other hand, the oxide strains in the aluminide coatings were insensitive to temperature. The magnitude of the compressive strains was larger on the superalloys than the ones on the aluminide coatings.

  1. Solar Water-Heater Design Package

    Science.gov (United States)

    1982-01-01

    Information on a solar domestic-hot water heater is contained in 146 page design package. System consists of solar collector, storage tanks, automatic control circuitry and auxiliary heater. Data-acquisition equipment at sites monitors day-by-day performance. Includes performance specifications, schematics, solar-collector drawings and drawings of control parts.

  2. Heater for Combustible-Gas Tanks

    Science.gov (United States)

    Ingle, Walter B.

    1987-01-01

    Proposed heater for pressurizing hydrogen, oxygen, or another combustible liquid or gas sealed in immersion cup in pressurized tank. Firmly supported in finned cup, coiled rod transfers heat through liquid metal to gas tank. Heater assembly welded or bolted to tank flange.

  3. Strategy Guideline: Proper Water Heater Selection

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation, Davis, CA (United States); Springer, D. [Alliance for Residential Building Innovation, Davis, CA (United States); German, A. [Alliance for Residential Building Innovation, Davis, CA (United States); Staller, J. [Alliance for Residential Building Innovation, Davis, CA (United States); Zhang, Y. [Alliance for Residential Building Innovation, Davis, CA (United States)

    2015-04-01

    This Strategy Guideline on proper water heater selection was developed by the Building America team Alliance for Residential Building Innovation to provide step-by-step procedures for evaluating preferred cost-effective options for energy efficient water heater alternatives based on local utility rates, climate, and anticipated loads.

  4. Strategy Guideline. Proper Water Heater Selection

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Springer, D. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); German, A. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Staller, J. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Zhang, Y. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2015-04-09

    This Strategy Guideline on proper water heater selection was developed by the Building America team Alliance for Residential Building Innovation to provide step-by-step procedures for evaluating preferred cost-effective options for energy efficient water heater alternatives based on local utility rates, climate, and anticipated loads.

  5. Summary of Stirling Convertor Testing at NASA Glenn Research Center in Support of Stirling Radioisotope Power System Development

    Science.gov (United States)

    Schifer, Nicholas A.; Oriti, Salvatore M.

    2013-01-01

    The NASA Glenn Research Center (GRC) has been testing 100 We class, free-piston Stirling convertors for potential use in Stirling Radioisotope Power Systems (RPS) for space science and exploration missions. Free-piston Stirling convertors are capable of achieving a 38% conversion efficiency, making Stirling attractive for meeting future power system needs in light of the shrinking U.S. plutonium fuel supply. Convertors currently on test include four Stirling Technology Demonstration Convertors (TDCs), manufactured by the Stirling Technology Company (STC), and six Advanced Stirling Convertors (ASCs), manufactured by Sunpower, Inc. Total hours of operation is greater than 514,000 hours (59 years). Several tests have been initiated to demonstrate the functionality of Stirling convertors for space applications, including: in-air extended operation, thermal vacuum extended operation. Other tests have also been conducted to characterize Stirling performance in anticipated mission scenarios. Data collected during testing has been used to support life and reliability estimates, drive design changes and improve quality, and plan for expected mission scenarios. This paper will provide a summary of convertors tested at NASA GRC and discuss lessons learned through extended testing.

  6. Outlook for solar water heaters in Taiwan

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Keh-Chin [Department of Aeronautical and Astronautical Engineering, National Cheng Kung University, Kueijen, Tainan, Taiwan 711 (China); Lee, Tsong-Sheng; Chung, Kung-Ming [Aerospace Science and Technology Research Center, National Cheng Kung University, Kueijen, Tainan, Taiwan 711 (China); Lin, Wei-Min [Tainan University of Technology (China)

    2008-01-15

    The share of indigenous energy supply continuously decreases over the last two decades in Taiwan. The development and use of renewable energy sources and technologies are becoming vital for the management of energy supply and demand. For promotion of solar water heaters, the incentive programs were firstly initiated in the period of 1986-1991 and re-initiated from 2000 to the present. These programs create an economic incentive for the end users and have a drastic effect on the popularization of solar water heaters. To further promote solar water heaters during the current incentive program period, several key factors are addressed. In addition to the cost of solar water heaters and energy price index, the potential market of solar water heaters in Taiwan is associated with the climatic conditions, population structure, urbanization, building type of housing and status of new construction. (author)

  7. Outlook for solar water heaters in Taiwan

    International Nuclear Information System (INIS)

    Chang, Keh-Chin; Lee, Tsong-Sheng; Chung, Kung-Ming; Lin, Wei-Min

    2008-01-01

    The share of indigenous energy supply continuously decreases over the last two decades in Taiwan. The development and use of renewable energy sources and technologies are becoming vital for the management of energy supply and demand. For promotion of solar water heaters, the incentive programs were firstly initiated in the period of 1986-1991 and re-initiated from 2000 to the present. These programs create an economic incentive for the end users and have a drastic effect on the popularization of solar water heaters. To further promote solar water heaters during the current incentive program period, several key factors are addressed. In addition to the cost of solar water heaters and energy price index, the potential market of solar water heaters in Taiwan is associated with the climatic conditions, population structure, urbanization, building type of housing and status of new construction. (author)

  8. Buffer mass test - Heater design and operation

    International Nuclear Information System (INIS)

    Nilsson, J.; Ramqvist, G.; Pusch, R.

    1984-06-01

    The nuclear waste is assumed to be contained in cylindrical metal canisters which will be inserted in deposition holes. Heat is generated as a result of the continuing decay of the radioactive waste and in the Buffer Mass Test (BMT) the heat flux expected from such canisters was simulated by the use of six electric heaters. the heaters were constructed partly of aluminium and partly of stainless steel. They are 1520 mm in length and 380 mm in diameter, and give a maximum power output of 3000 W. The heater power can be monitored by panel meters coupled to a computer-based data acquisition system. Both the heater and the control system were manufactured with a high degree of redundancy in case of component failure. This report describes the design, construction, testing, installation and necessary tools for heater installation and dismantling operation. (author)

  9. Development of a Low Inductance Linear Alternator for Stirling Power Convertors

    Science.gov (United States)

    Geng, Steven M.; Schifer, Nicholas A.

    2017-01-01

    The free-piston Stirling power convertor is a promising technology for high efficiency heat-to-electricity power conversion in space. Stirling power convertors typically utilize linear alternators for converting mechanical motion into electricity. The linear alternator is one of the heaviest components of modern Stirling power convertors. In addition, state-of-art Stirling linear alternators usually require the use of tuning capacitors or active power factor correction controllers to maximize convertor output power. The linear alternator to be discussed in this paper, eliminates the need for tuning capacitors and delivers electrical power output in which current is inherently in phase with voltage. No power factor correction is needed. In addition, the linear alternator concept requires very little iron, so core loss has been virtually eliminated. This concept is a unique moving coil design where the magnetic flux path is defined by the magnets themselves. This paper presents computational predictions for two different low inductance alternator configurations, and compares the predictions with experimental data for one of the configurations that has been built and is currently being tested.

  10. Development of a Low-Inductance Linear Alternator for Stirling Power Convertors

    Science.gov (United States)

    Geng, Steven M.; Schifer, Nicholas A.

    2017-01-01

    The free-piston Stirling power convertor is a promising technology for high-efficiency heat-to-electricity power conversion in space. Stirling power convertors typically utilize linear alternators for converting mechanical motion into electricity. The linear alternator is one of the heaviest components of modern Stirling power convertors. In addition, state-of-the-art Stirling linear alternators usually require the use of tuning capacitors or active power factor correction controllers to maximize convertor output power. The linear alternator to be discussed in this paper eliminates the need for tuning capacitors and delivers electrical power output in which current is inherently in phase with voltage. No power factor correction is needed. In addition, the linear alternator concept requires very little iron, so core loss has been virtually eliminated. This concept is a unique moving coil design where the magnetic flux path is defined by the magnets themselves. This paper presents computational predictions for two different low inductance alternator configurations. Additionally, one of the configurations was built and tested at GRC, and the experimental data is compared with the predictions.

  11. Optimized Heat Pipe Backup Cooling System Tested with a Stirling Convertor

    Science.gov (United States)

    Schwendeman, Carl L.; Tarau, Calin; Schifer, Nicholas A.; Anderson, William G.; Garner, Scott

    2016-01-01

    In a Stirling Radioisotope Power System (RPS), heat must be continuously removed from the General Purpose Heat Source (GPHS) modules to maintain the modules and surrounding insulation at acceptable temperatures. The Stirling convertor normally provides this cooling. If the Stirling convertor stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS at the cost of an early termination of the mission. An alkali-metal variable conductance heat pipe (VCHP) can be used to passively allow multiple stops and restarts of the Stirling convertor by bypassing the heat during stops. In a previous NASA Small Business Innovation Research (SBIR) Program, Advanced Cooling Technologies, Inc. (ACT) developed a series of sodium VCHPs as backup cooling systems for the Stirling RPS. In 2012, one of these VCHPs was successfully tested at NASA Glenn Research Center with a Stirling convertor as an Advanced Stirling Radioisotope Generator (ASRG) backup cooling system. The prototype; however, was not optimized and did not reflect the final heat rejection path. ACT through further funding has developed a semioptimized prototype with the finalized heat path for testing at Glenn with a Stirling convertor. The semioptimized system features a two-phase radiator and is significantly smaller and lighter than the prior prototype to reflect a higher level of flight readiness. The VCHP is designed to activate and remove heat from the GPHS during stoppage with a small temperature increase from the nominal vapor temperature. This small temperature increase from nominal is low enough to avoid risking standard ASRG operation and spoiling of the multilayer insulation (MLI). The VCHP passively allows the Stirling convertor to be turned off multiple times during a mission with potentially unlimited off durations. Having the ability to turn the Stirling off allows for the Stirling to be reset and reduces vibrations on the platform during sensitive measurements or

  12. Particulate matter sensor with a heater

    Science.gov (United States)

    Hall, Matthew [Austin, TX

    2011-08-16

    An apparatus to detect particulate matter. The apparatus includes a sensor electrode, a shroud, and a heater. The electrode measures a chemical composition within an exhaust stream. The shroud surrounds at least a portion of the sensor electrode, exclusive of a distal end of the sensor electrode exposed to the exhaust stream. The shroud defines an air gap between the sensor electrode and the shroud and an opening toward the distal end of the sensor electrode. The heater is mounted relative to the sensor electrode. The heater burns off particulate matter in the air gap between the sensor electrode and the shroud.

  13. Superalloy applications in the fast breeder reactor

    International Nuclear Information System (INIS)

    Powell, R.W.

    1976-01-01

    The economics of the LMFBR are dependent on the breeding of new fuel in the reactor core and this can be improved by the use of advanced alloys as core structural components. The environment of the core makes superalloys a natural choice for these components, but phenomena related directly to neutron irradiation necessitate extensive testing. Consequently, commercially-available superalloys, together with a number of developmental alloys are being tested in existing LMFBR's and by simulation techniques to determine the best alloy for use in the LMFBR core. It presently appears that such materials will indeed be capable of the performance required, and will greatly facilitate the commercial realization of the fast breeder reactor

  14. Recrystallization of the ODS superalloy PM-1000

    International Nuclear Information System (INIS)

    Sandim, H.R.Z.; Hayama, A.O.F.; Raabe, D.

    2006-01-01

    The primary recrystallization of a -fiber textured coarse-grained oxide dispersion strengthened nickel-based superalloy (PM-1000) has been investigated by high-resolution electron backscatter diffraction. The annealing behavior of this alloy is quite complex. Even at high annealing temperatures (e.g. 1200 deg. C), recrystallization is only partial. The microstructure of this superalloy in the annealed state consists of a blurred subgrain structure, coarse grains with sizes of about 10-20 μm at the pre-existing grain boundaries and a significant fraction of small crystals in the interior of the recovered grains. These small grains are elongated and display anisotropic growth. In the present paper we present a detailed explanation for this peculiar microstructure. Particular focus is placed on the origin of the new grains in the recovered structure in a [1 0 0]-oriented grain

  15. Development of Wrought Superalloy in China

    Directory of Open Access Journals (Sweden)

    DU Jinhui

    2016-06-01

    Full Text Available Wrought superalloy development in China was reviewed in recent ten years. The achievement of basic research and development of industrial manufacture technologies were systematically described from the aspects of new alloys, new technologies of hot deformation. New alloys include: new disc materials 718Plus, GH4720Li and GH4065 alloy, combustion chamber alloy GH3230, and GH4706 alloy for gas turbine engines. New technologies include: ERS-CDS new technology of easy segregation materials, multi upsetting-drawing for improving the microstructure uniformity of bars, slow cooling and multi-cycle thermomechanical treatment for increasing hot plasticity of hard-to-work alloys. Finally, the further development of wrought superalloys was prospected.

  16. Effects of helium impurities on superalloys

    International Nuclear Information System (INIS)

    Selle, J.E.

    1977-07-01

    A review of the literature on the effects of helium impurities on superalloys at elevated temperatures was undertaken. The actual effects of these impurities vary depending on the alloy, composition of the gas atmosphere, and temperature. In general, exposure in helium produces significant but not catastrophic changes in the structure and properties of the alloys. The effects of these treatments on the structure, creep, fatigue, and mechanical properties of the various alloys are reviewed and discussed. Suggestions for future work are presented

  17. 14 CFR 29.859 - Combustion heater fire protection.

    Science.gov (United States)

    2010-01-01

    ... relief of any backfire that, if so restricted, could cause heater failure. (d) Heater controls; general. There must be means to prevent the hazardous accumulation of water or ice on or in any heater control... malfunctioning; or (ii) Allow flammable fluids or vapors to reach the heater in case of leakage. (2) Each part of...

  18. Thermomechanical fatigue in single crystal superalloys

    Directory of Open Access Journals (Sweden)

    Moverare Johan J.

    2014-01-01

    Full Text Available Thermomechanical fatigue (TMF is a mechanism of deformation which is growing in importance due to the efficiency of modern cooling systems and the manner in which turbines and associated turbomachinery are now being operated. Unfortunately, at the present time, relatively little research has been carried out particularly on TMF of single crystal (SX superalloys, probably because the testing is significantly more challenging than the more standard creep and low cycle fatigue (LCF cases; the scarcity and relative expense of the material are additional factors. In this paper, the authors summarise their experiences on the TMF testing of SX superalloys, built up over several years. Emphasis is placed upon describing: (i the nature of the testing method, the challenges involved in ensuring that an given testing methodology is representative of engine conditions (ii the behaviour of a typical Re-containing second generation alloy such as CMSX-4, and its differing performance in out-of-phase/in-phase loading and crystallographic orientation and (iii the differences in behaviour displayed by the Re-containing alloys and new Re-free variants such as STAL15. It is demonstrated that the Re-containing superalloys are prone to different degradation mechanisms involving for example microtwinning, TCP precipitation and recrystallisation. The performance of STAL15 is not too inferior to alloys such as CMSX-4, suggesting that creep resistance itself does not correlate strongly with resistance to TMF. The implications for alloy design efforts are discussed.

  19. Barrier Coatings for Refractory Metals and Superalloys

    International Nuclear Information System (INIS)

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-01-01

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life

  20. Barrier Coatings for Refractory Metals and Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  1. Is your electric process heater safe?

    Energy Technology Data Exchange (ETDEWEB)

    Tiras, C.S.

    2000-04-01

    Over the past 35 years, electric process heaters (EPHs) have been used to heat flowing fluids in different sectors of the energy industry: oil and gas exploration and production, refineries, petrochemical plants, pipeline compression facilities and power-generation plants. EPHs offer several advantages over fired heaters and shell-and-tube exchangers, which have been around for many years, including: smaller size, lighter weight, cleaner operation, lower capital costs, lower maintenance costs, no emissions or leakage, better control and improved safety. However, while many industrial standards have addressed safety concerns of fired heaters and shell-and-tube exchangers (API, TEMA, NFPA, OSHA and NEC), no standards address EPHs. The paper presents a list of questions that plant operators need to ask about the safety of their electric process heaters. The answers are also given.

  2. Design data brochure: Solar hot air heater

    Science.gov (United States)

    1978-01-01

    The design, installation, performance, and application of a solar hot air heater for residential, commercial and industrial use is reported. The system has been installed at the Concho Indian School in El Reno, Oklahoma.

  3. A prototype construction of bearing heater system

    International Nuclear Information System (INIS)

    Firman Silitonga

    2007-01-01

    A bearing heater system has been successfully constructed using transformer-like method of 1000 VA power, 220 V primary voltage, and 50 Hz electrical frequency. The bearing heater consists of primary coil 230 turns, U type and bar-type iron core with 36 cm 2 , 9 cm 2 ,and 3 cm 2 cross-section, and electrical isolation. The bearing heater is used to enlarge the diameter of the bearing so that it can be easily fixed on an electric motor shaft during replacement because the heating is conducted by treated the bearing as a secondary coil of a transformer. This bearing heater can be used for bearing with 3 and 6 cm of inner diameter and 12 cm of maximum outside diameter. (author)

  4. Unregulated heat output of a storage heater

    OpenAIRE

    Lysak, Oleg Віталійович

    2017-01-01

    In the article the factors determining the heat transfer between the outer surfaces of a storage heater and the ambient air. This heat exchange is unregulated, and its definition is a precondition for assessing heat output range of this type of units. It was made the analysis of the literature on choosing insulating materials for each of the external surfaces of storage heaters: in foreign literature, there are recommendations on the use of various types of insulation depending on the type of...

  5. Water hammers in direct contact heater systems

    International Nuclear Information System (INIS)

    Uffer, R.

    1983-01-01

    This paper discusses the causes and mitigation or prevention of water hammers occurring in direct contact heaters and their attached lines. These water hammers are generally caused by rapid pressure reductions in the heaters or by water lines not flowing full. Proper design and operating measures can prevent or mitigate water hammer occurrence. Water hammers often do not originate at the areas where damage is noted

  6. 75 FR 67100 - Superalloy Degassed Chromium From Japan

    Science.gov (United States)

    2010-11-01

    ... Chromium From Japan AGENCY: United States International Trade Commission. ACTION: Institution of a five-year review concerning the antidumping duty order on superalloy degassed chromium from Japan. SUMMARY... order on superalloy degassed chromium from Japan would be likely to lead to continuation or recurrence...

  7. 76 FR 8773 - Superalloy Degassed Chromium From Japan

    Science.gov (United States)

    2011-02-15

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-1090 (Review)] Superalloy Degassed Chromium From Japan AGENCY: United States International Trade Commission. ACTION: Termination of five-year... revocation of the antidumping duty order on superalloy degassed chromium from Japan would be likely to lead...

  8. Evaluation of candidate Stirling engine heater tube alloys after 3500 hours exposure to high pressure doped hydrogen or helium

    Science.gov (United States)

    Misencik, J. A.; Titran, R. H.

    1984-01-01

    The heater head tubes of current prototype automotive Stirling engines are fabricated from alloy N-155, an alloy which contains 20 percent cobalt. Because the United States imports over 90 percent of the cobalt used in this country and resource supplies could not meet the demand imposed by automotive applications of cobalt in the heater head (tubes plus cylinders and regenerator housings), it is imperative that substitute alloys free of cobalt be identified. The research described herein focused on the heater head tubes. Sixteen alloys (15 potential substitutes plus the 20 percent Co N-155 alloy) were evaluated in the form of thin wall tubing in the NASA Lewis Research Center Stirling simulator materials diesel fuel fired test rigs. Tubes filled with either hydrogen doped with 1 percent CO2 or with helium at a gas pressure of 15 MPa and a temperature of 820 C were cyclic endurance tested for times up to 3500 hr. Results showed that two iron-nickel base superalloys, CG-27 and Pyromet 901 survived the 3500 hr endurance test. The remaining alloys failed by creep-rupture at times less than 3000 hr, however, several other alloys had superior lives to N-155. Results further showed that doping the hydrogen working fluid with 1 vol % CO2 is an effective means of reducing hydrogen permeability through all the alloy tubes investigated.

  9. Development of a Dynamic, End-to-End Free Piston Stirling Convertor Model

    Science.gov (United States)

    Regan, Timothy F.; Gerber, Scott S.; Roth, Mary Ellen

    2003-01-01

    A dynamic model for a free-piston Stirling convertor is being developed at the NASA Glenn Research Center. The model is an end-to-end system model that includes the cycle thermodynamics, the dynamics, and electrical aspects of the system. The subsystems of interest are the heat source, the springs, the moving masses, the linear alternator, the controller and the end-user load. The envisioned use of the model will be in evaluating how changes in a subsystem could affect the operation of the convertor. The model under development will speed the evaluation of improvements to a subsystem and aid in determining areas in which most significant improvements may be found. One of the first uses of the end-to-end model will be in the development of controller architectures. Another related area is in evaluating changes to details in the linear alternator.

  10. Development and Validation of Linear Alternator Models for the Advanced Stirling Convertor

    Science.gov (United States)

    Metscher, Jonathan F.; Lewandowski, Edward J.

    2015-01-01

    Two models of the linear alternator of the Advanced Stirling Convertor (ASC) have been developed using the Sage 1-D modeling software package. The first model relates the piston motion to electric current by means of a motor constant. The second uses electromagnetic model components to model the magnetic circuit of the alternator. The models are tuned and validated using test data and also compared against each other. Results show both models can be tuned to achieve results within 7 of ASC test data under normal operating conditions. Using Sage enables the creation of a complete ASC model to be developed and simulations completed quickly compared to more complex multi-dimensional models. These models allow for better insight into overall Stirling convertor performance, aid with Stirling power system modeling, and in the future support NASA mission planning for Stirling-based power systems.

  11. Evaluation and Validation of Organic Materials for Advanced Stirling Convertors (ASCs): Overview

    Science.gov (United States)

    Shin, Euy-Sik Eugene

    2015-01-01

    Various organic materials are used as essential parts in Stirling Convertors for their unique properties and functionalities such as bonding, potting, sealing, thread locking, insulation, and lubrication. More efficient Advanced Stirling Convertors (ASC) are being developed for future space applications especially with a long mission cycle, sometimes up to 17 years, such as deep space exploration or lunar surface power or Mars rovers, and others. Thus, performance, durability, and reliability of those organics should be critically evaluated in every possible material-process-fabrication-service environment relations based on their mission specifications. In general, thermal stability, radiation hardness, outgassing, and material compatibility of the selected organics have been systematically evaluated while their process and fabrication conditions and procedures were being optimized. Service environment-simulated long term aging tests up to 4 years were performed as a function of temperature for durability assessment of the most critical organic material systems.

  12. Performance Testing of a High Temperature Linear Alternator for Stirling Convertors

    Science.gov (United States)

    Metscher, Jonathan F.; Geng, Steven M.

    2016-01-01

    The NASA Glenn Research Center has conducted performance testing of a high temperature linear alternator (HTLA) in support of Stirling power convertor development for potential future Radioisotope Power Systems (RPS). The high temperature linear alternator is a modified version of that used in Sunpower's Advanced Stirling Convertor (ASC), and is capable of operation at temperatures up to 200 deg. Increasing the temperature capability of the linear alternator could expand the mission set of future Stirling RPS designs. High temperature Neodymium-Iron-Boron (Nd-Fe-B) magnets were selected for the HTLA application, and were fully characterized and tested prior to use. Higher temperature epoxy for alternator assembly was also selected and tested for thermal stability and strength. A characterization test was performed on the HTLA to measure its performance at various amplitudes, loads, and temperatures. HTLA endurance testing at 200 deg is currently underway.

  13. Status update of a free-piston Stirling convertor for radioisotope space power systems

    International Nuclear Information System (INIS)

    White, Maurice; Qiu Songgang; Augenblick, Jack; Peterson, Allen; Faultersack, Frank

    2001-01-01

    Free-piston Stirling engines offer a relatively mature technology that is well-suited for advanced, high-efficiency radioisotope space power systems. This paper updates results from a combination of DOE and NASA contracts with Stirling Technology Company (STC). These contracts have demonstrated STC's Stirling convertor technology in a configuration and power level representative of a space power system. Based on demonstrated performance, long-life maintenance-free technology heritage, and success with aggressively imposed vibration testing. DOE has awarded system integration contracts to Boeing, Lockheed Martin and Teledyne Energy Systems. The objectives of these competitive Phase I contracts are to develop complete spacecraft power system conceptual designs based on the STC Stirling convertor, and to plan subsequent phases for two launches. Performance results for the DOE 55-W(e) Technology Demonstration Convertors (TDC's) have met original projections. Although the TDC's were intended only for technology demonstration, they have achieved very aggressive efficiency goals, demonstrated convertor-induced vibration levels below the Jet Propulsion Laboratory (JPL) specifications, passed a simulated launch load vibration test at 0.2 g2/Hz (12.3 g rms), and met EMI/EMC goals for most contemplated missions. No consideration for EMI reduction was included in the TDC design. Minor changes are underway to reduce EMI levels, with a goal of meeting specifications for missions such as Solar Probe with highly sensitive instrumentation. The long-term objective for DOE is to develop a power system with a system efficiency exceeding 20% that can function with a high degree of reliability for 10 years and longer on deep space missions

  14. Development of Electronic Load Controllers for Free-Piston Stirling Convertors Aided by Stirling Simulation Model

    Science.gov (United States)

    Regan, Timothy F.

    2004-01-01

    The free-piston Stirling convertor end-to-end modeling effort at the NASA Glenn Research Center has produced a software-based test bed in which free-piston Stirling convertors can be simulated and evaluated. The simulation model includes all the components of the convertor: the Stirling cycle engine, heat source, linear alternator, controller, and load. So far, it has been used in evaluating the performance of electronic controller designs. Three different controller design concepts were simulated using the model: 1) Controllers with parasitic direct current loading. 2) Controllers with parasitic alternating current loading. 3) Controllers that maintain a reference current. The free-piston Stirling convertor is an electromechanical device that operates at resonance. It is the function of the electronic load controller to ensure that the electrical load seen by the machine is always great enough to keep the amplitude of the piston and alternator oscillation at the rated value. This is done by regulating the load on the output bus. The controller monitors the instantaneous voltage, regulating it by switching loads called parasitic loads onto the bus whenever the bus voltage is too high and removing them whenever the voltage is too low. In the first type of controller, the monitor-ing and switching are done on the direct-current (dc) bus. In the second type, the alternating current bus is used. The model allows designers to test a controller concept before investing time in hardware. The simulation code used to develop the model also offers detailed models of digital and analog electronic components so that the resulting designs are realistic enough to translate directly into hardware circuits.

  15. Status update of a free-piston Stirling convertor for radioisotope space power systems

    Science.gov (United States)

    White, Maurice; Qiu, Songgang; Augenblick, Jack; Peterson, Allen; Faultersack, Frank

    2001-02-01

    Free-piston Stirling engines offer a relatively mature technology that is well-suited for advanced, high-efficiency radioisotope space power systems. This paper updates results from a combination of DOE and NASA contracts with Stirling Technology Company (STC). These contracts have demonstrated STC's Stirling convertor technology in a configuration and power level representative of a space power system. Based on demonstrated performance, long-life maintenance-free technology heritage, and success with aggressively imposed vibration testing. DOE has awarded system integration contracts to Boeing, Lockheed Martin and Teledyne Energy Systems. The objectives of these competitive Phase I contracts are to develop complete spacecraft power system conceptual designs based on the STC Stirling convertor, and to plan subsequent phases for two launches. Performance results for the DOE 55-W(e) Technology Demonstration Convertors (TDC's) have met original projections. Although the TDC's were intended only for technology demonstration, they have achieved very aggressive efficiency goals, demonstrated convertor-induced vibration levels below the Jet Propulsion Laboratory (JPL) specifications, passed a simulated launch load vibration test at 0.2 g2/Hz (12.3 g rms), and met EMI/EMC goals for most contemplated missions. No consideration for EMI reduction was included in the TDC design. Minor changes are underway to reduce EMI levels, with a goal of meeting specifications for missions such as Solar Probe with highly sensitive instrumentation. The long-term objective for DOE is to develop a power system with a system efficiency exceeding 20% that can function with a high degree of reliability for 10 years and longer on deep space missions. .

  16. Continuous pyrolysis of biomass feedstocks in rotary kiln convertors. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Henry, Jr, H. H.; Kimzey, J. R.; Turpin, J. L.; MacCallum, R. N.

    1979-08-30

    The biomass research program at the University of Arkansas has developed three experimental projects or tasks for the attainment of its objectives. They are: (1) utilization of the existing full scale convertor for testing and data acquisition at Jonesboro, Arkansas; (2) development of a scale model rotary pyrolytic convertor (bench scale research kiln); and (3) development of analytical laboratory services for the analysis of feedstocks and products, and for basic pyrolytic process studies. The project at Jonesboro, Arkansas, which aimed at testing the Angelo convertor concept through heat and material balances over the available range of operations, could not completely achieve this objective because of the severe mechanical and structural deficiencies in the full scale convertor. A limited number of data have been taken in spite of the deficiencies of the machine. The scale model rotary kiln has been the most successful of the three projects. The kiln has been completed as planned and successfully operated with a number of feedstock materials. Good qualitative data have been obtained on conversion rate capacities, charcoal yields, and off gas combustion product temperatures. In all, about one hundred test runs were made in the scale model kiln. About 90% of the results expected were attained. The laboratory services project was designed to provide analytical testing for the other two projects and to do basic studies in biomass material conversion processes. The project delivered the testing services, but was severely restricted in the area of basic studies because of the failure of the main instrument, the gas chromatograph, to operate successfully. In all it is estimated that this project attained about 80% of its expected goals.

  17. Fusion spectrum neutron source computation in "6LiD convertor for HFETR

    International Nuclear Information System (INIS)

    Sun Shouhua; Hu Yifei; Ye Bin

    2014-01-01

    A computation model of 14 MeV neutron from the "6LiD convertor has been established, the 14 MeV neutron sources and flux in the irradiation samples from the "6LiD convertor and the core have been computed separately, the neutron spectrum in the irradiation samples have been computed, too. The results show that the neutron sources that over 13 MeV account for 1 MeV above in the "6LiD convertor is 25.7%, 24.6% respectively, 14 MeV neutron sources get 4.31 × 10"1"3 n_T·s"-"1, 3.34 × 10"1"3 n_T·s"-"1, 14 MeV neutron flux get 2.66 × 10"1"0 n_T·cm"-"2·s"-"1, 3.53 × 10"1"0 n_T·cm"-"2·s"-"1, as He and H_2O charged in the irradiation capsule. (authors)

  18. Performance of an Advanced Stirling Convertor Based on Heat Flux Sensor Measurements

    Science.gov (United States)

    Wilson, Dcott D.

    2012-01-01

    The U.S. Department of Energy (DOE) and Lockheed Martin Space Systems Company (LMSSC) have been developing the Advanced Stirling Radioisotope Generator (ASRG) for use as a power system for space science missions. This generator would use two highefficiency Advanced Stirling Convertors (ASCs), developed by Sunpower, Inc., and NASA Glenn Research Center. The ASCs convert thermal energy from a radioisotope heat source into electricity. As part of ground testing of these ASCs, different operating conditions are used to simulate expected mission conditions. These conditions require achieving a particular operating frequency, hot-end and cold-end temperatures, and specified electrical power output for a given heat input. It is difficult to measure heat input to Stirling convertors due to the complex geometries of the hot components, temperature limits of sensor materials, and invasive integration of sensors. A thin-film heat flux sensor was used to directly measure heat input to an ASC. The effort succeeded in designing and fabricating unique sensors, which were integrated into a Stirling convertor ground test and exposed to test temperatures exceeding 700 C in air for 10,000 hr. Sensor measurements were used to calculate thermal efficiency for ASC-E (Engineering Unit) #1 and #4. The post-disassembly condition of the sensors is also discussed.

  19. Low-Cobalt Powder-Metallurgy Superalloy

    Science.gov (United States)

    Harf, F. H.

    1986-01-01

    Highly-stressed jet-engine parts made with less cobalt. Udimet 700* (or equivalent) is common nickel-based superalloy used in hot sections of jet engines for many years. This alloy, while normally used in wrought condition, also gas-atomized into prealloyed powder-metallurgy (PM) product. Product can be consolidated by hot isostatically pressing (HIPPM condition) and formed into parts such as turbine disk. Such jet-engine disks "see" both high stresses and temperatures to 1,400 degrees F (760 degrees C).

  20. Mechanical characterization of superalloys for space reactors

    International Nuclear Information System (INIS)

    Duchesne, J.

    1989-01-01

    The aim of this work is the selection of structural materials that can be used in the temperature range 600-900 0 C for a gas cooled space reactor producing electricity. Superalloys fit best the temperature range required. Five nickel base alloys are chosen for their good mechanical behaviour: HAYNES 230, HASTELLOY S, HASTELLOY X, HASTELLOY XR and PYRAD 38D. Metallography, tensile and hardness tests are realized. Sample contraction is evidenced for some creep tests, under low stress: 20MPa at 800 0 C, on HAYNES 230 and HASTELLOY X, probably related to the structural evolution of these materials corresponding to a decrease of the crystal parameter [fr

  1. A silicon nanowire heater and thermometer

    Science.gov (United States)

    Zhao, Xingyan; Dan, Yaping

    2017-07-01

    In the thermal conductivity measurements of thermoelectric materials, heaters and thermometers made of the same semiconducting materials under test, forming a homogeneous system, will significantly simplify fabrication and integration. In this work, we demonstrate a high-performance heater and thermometer made of single silicon nanowires (SiNWs). The SiNWs are patterned out of a silicon-on-insulator wafer by CMOS-compatible fabrication processes. The electronic properties of the nanowires are characterized by four-probe and low temperature Hall effect measurements. The I-V curves of the nanowires are linear at small voltage bias. The temperature dependence of the nanowire resistance allows the nanowire to be used as a highly sensitive thermometer. At high voltage bias, the I-V curves of the nanowire become nonlinear due to the effect of Joule heating. The temperature of the nanowire heater can be accurately monitored by the nanowire itself as a thermometer.

  2. Advanced Stirling Convertor Control Unit Testing at NASA Glenn Research Center in the Radioisotope Power Systems System Integration Laboratory

    Science.gov (United States)

    Dugala, Gina M.; Taylor, Linda M.; Kussmaul, Michael; Casciani, Michael; Brown, Gregory; Wiser, Joel

    2017-01-01

    Future NASA missions could include establishing Lunar or Martian base camps, exploring Jupiters moons and travelling beyond where generating power from sunlight may be limited. Radioisotope Power Systems (RPS) provide a dependable power source for missions where inadequate sunlight or operational requirements make other power systems impractical. Over the past decade, NASA Glenn Research Center (GRC) has been supporting the development of RPSs. The Advanced Stirling Radioisotope Generator (ASRG) utilized a pair of Advanced Stirling Convertors (ASC). While flight development of the ASRG has been cancelled, much of the technology and hardware continued development and testing to guide future activities. Specifically, a controller for the convertor(s) is an integral part of a Stirling-based RPS. For the ASRG design, the controller maintains stable operation of the convertors, regulates the alternating current produced by the linear alternator of the convertor, provides a specified direct current output voltage for the spacecraft, synchronizes the piston motion of the two convertors in order to minimize vibration as well as manage and maintain operation with a stable piston amplitude and hot end temperature. It not only provides power to the spacecraft but also must regulate convertor operation to avoid damage to internal components and maintain safe thermal conditions after fueling. Lockheed Martin Coherent Technologies has designed, developed and tested an Engineering Development Unit (EDU) Advanced Stirling Convertor Control Unit (ACU) to support this effort. GRC used the ACU EDU as part of its non-nuclear representation of a RPS which also consists of a pair of Dual Advanced Stirling Convertor Simulator (DASCS), and associated support equipment to perform a test in the Radioisotope Power Systems System Integration Laboratory (RSIL). The RSIL was designed and built to evaluate hardware utilizing RPS technology. The RSIL provides insight into the electrical

  3. High-temperature MEMS Heater Platforms: Long-term Performance of Metal and Semiconductor Heater Materials

    Directory of Open Access Journals (Sweden)

    Theodor Doll

    2006-04-01

    Full Text Available Micromachined thermal heater platforms offer low electrical power consumptionand high modulation speed, i.e. properties which are advantageous for realizing non-dispersive infrared (NDIR gas- and liquid monitoring systems. In this paper, we report oninvestigations on silicon-on-insulator (SOI based infrared (IR emitter devices heated byemploying different kinds of metallic and semiconductor heater materials. Our resultsclearly reveal the superior high-temperature performance of semiconductor over metallicheater materials. Long-term stable emitter operation in the vicinity of 1300 K could beattained using heavily antimony-doped tin dioxide (SnO2:Sb heater elements.

  4. Proceedings of the Conference on Refractory Alloying Elements in Superalloys

    International Nuclear Information System (INIS)

    1984-01-01

    Some papers about the use of refractory metals in superalloys are presented. Mechanical properties, thermodynamics properties, use for nuclear fuels and corrosion resistance of those alloys are studied. (E.G.) [pt

  5. Grinding of Inconel 713 superalloy for gas turbines

    Czech Academy of Sciences Publication Activity Database

    Čapek, J.; Kyncl, J.; Kolařík, K.; Beránek, L.; Pitrmuc, Z.; Medřický, Jan; Pala, Z.

    2016-01-01

    Roč. 16, č. 1 (2016), s. 14-15 ISSN 1213-2489 Institutional support: RVO:61389021 Keywords : Casting defects * Gas turbine * Grinding * Nickel superalloy * Residual stresses Subject RIV: JJ - Other Materials

  6. Modelling and simulation of superalloys. Book of abstracts

    Energy Technology Data Exchange (ETDEWEB)

    Rogal, Jutta; Hammerschmidt, Thomas; Drautz, Ralf (eds.)

    2014-07-01

    Superalloys are multi-component materials with complex microstructures that offer unique properties for high-temperature applications. The complexity of the superalloy materials makes it particularly challenging to obtain fundamental insight into their behaviour from the atomic structure to turbine blades. Recent advances in modelling and simulation of superalloys contribute to a better understanding and prediction of materials properties and therefore offer guidance for the development of new alloys. This workshop will give an overview of recent progress in modelling and simulation of materials for superalloys, with a focus on single crystal Ni-base and Co-base alloys. Topics will include electronic structure methods, atomistic simulations, microstructure modelling and modelling of microstructural evolution, solidification and process simulation as well as the modelling of phase stability and thermodynamics.

  7. A high-throughput search for new ternary superalloys

    Science.gov (United States)

    Nyshadham, Chandramouli; Hansen, Jacob; Oses, Corey; Curtarolo, Stefano; Hart, Gus

    In 2006 an unexpected new superalloy, Co3[Al,W], was discovered. This new alloy is cobalt-based, in contrast to conventional superalloys, which are nickel-based. Inspired by this new discovery, we performed first-principles calculations, searching through 2224 ternary metallic systems of the form A3[B0.5C0.5], where A = Ni/Co/Fe and [B, C] = all binary combinations of 40 different elements chosen from the periodic table. We found 175 new systems that are better than the Co3[Al, W] superalloy. 75 of these systems are brand new--they have never been reported in experimental literature. These 75 new potential superalloys are good candidates for further experiments. Our calculations are consistent with current experimental literature where data exists. Work supported under: ONR (MURI N00014-13-1-0635).

  8. Process and device for replacing heater in PWR pressurizer

    International Nuclear Information System (INIS)

    Gente, D.; Giron, M.

    1990-01-01

    To assure the tight fixation of replacing heater on a pressurizer penetration sleeve, a gas metal-arc welding single pass is executed. A tubular shaft is fixed over end of heater projecting from penetration sleeve. Over shaft is fixed tubular support for the torch which can rotate about axis of support axis heater. Welding torch and welding wire feeder roll are rotated in synchronisation by appropriate motors. Weld is made in single pass round periphery of heater and penetration sleeve [fr

  9. Solar Water-Heater Design and Installation

    Science.gov (United States)

    Harlamert, P.; Kennard, J.; Ciriunas, J.

    1982-01-01

    Solar/Water heater system works as follows: Solar--heated air is pumped from collectors through rock bin from top to bottom. Air handler circulates heated air through an air-to-water heat exchanger, which transfers heat to incoming well water. In one application, it may reduce oil use by 40 percent.

  10. 49 CFR 393.77 - Heaters.

    Science.gov (United States)

    2010-10-01

    ... or of any exposed portions of the heaters, inclusive of exhaust stacks, pipes, or conduits shall be... disassembly of any of its parts, including exhaust stacks, pipes, or conduits, upon overturn of the vehicle in... will never exceed 0.2 percent in the cargo space. The exhaust pipe, stack, or conduit if required shall...

  11. Low temperature gaseous nitriding of Ni based superalloys

    DEFF Research Database (Denmark)

    Eliasen, K. M.; Christiansen, Thomas Lundin; Somers, Marcel A. J.

    2010-01-01

    In the present work the nitriding response of selected Ni based superalloys at low temperatures is addressed. The alloys investigated are nimonic series nos. 80, 90, 95 and 100 and nichrome (Ni/Cr......In the present work the nitriding response of selected Ni based superalloys at low temperatures is addressed. The alloys investigated are nimonic series nos. 80, 90, 95 and 100 and nichrome (Ni/Cr...

  12. Development of a Refractory High Entropy Superalloy (Postprint)

    Science.gov (United States)

    2016-03-17

    hardened with HfC precipitates [2], Co-Re- or Co-Al-W-based alloys [3] or two-phase ( FCC + L12) refractory superalloys based on platinum group metals...Ni-based superalloys consisting of cuboids with the ordered L12 structure embedded in an FCC solid-solution matrix. Based on this microstructural...and 5). A comparison of the average atomic radii with the measured lattice parameters allows us to conclude that the disordered BCC phase forming

  13. 49 CFR 179.12 - Interior heater systems.

    Science.gov (United States)

    2010-10-01

    ... Design Requirements § 179.12 Interior heater systems. (a) Interior heater systems shall be of approved design and materials. If a tank is divided into compartments, a separate system shall be provided for... 49 Transportation 2 2010-10-01 2010-10-01 false Interior heater systems. 179.12 Section 179.12...

  14. Changes in the properties of superalloys by long term heating

    International Nuclear Information System (INIS)

    Susukida, H.; Tsuji, I.; Kawai, H.

    1976-01-01

    A laboratory study was conducted in order to determine the effect of long term heating (max. 10000h at 850 0 and 950 0 C) on the microstructure, tensile properties, hardness and stress rupture properties of four kinds of superalloys. These superalloys are two kinds of solid solution hardened Ni-base superalloys Hastelloy X and Inconel 617 and two kinds of dispersion strengthened Ni-base superalloys TD-Ni and TD-NiCr. The result of the study can be summarized as follows: (1) Solid solution hardened superalloys: Many precipitates were observed in the grains and on the grain boundaries after 100 hours of heating, and the precipitates became coarse-grained by over 1000 hours of heating. This tendency was remarkable when they were heated at 950 0 C. With the change of their microstructure, their mechanical properties also changed, particularly their tensile ductility decreased remarkably. (2) Dispersion strengthened superalloys: Their microstructure and mechanical properties were almost unchanged by long term heating. (3) The authors proposed ''solid solution hardening value'' in order to grasp quantitatively the solid solution hardening which has been discussed by the content of each element hitherto. (auth.)

  15. Fire-tube immersion heater optimization program and field heater audit program

    Energy Technology Data Exchange (ETDEWEB)

    Croteau, P. [Petro-Canada, Calgary, AB (Canada)

    2007-07-01

    This presentation provided an overview of the top 5 priorities for emission reduction and eco-efficiency by the Petroleum Technology Alliance of Canada (PTAC). These included venting of methane emissions; fuel consumption in reciprocating engines; fuel consumption in fired heaters; flaring and incineration; and fugitive emissions. It described the common concern for many upstream operating companies as being energy consumption associated with immersion heaters. PTAC fire-tube heater and line heater studies were presented. Combustion efficiency was discussed in terms of excess air, fire-tube selection, heat flux rate, and reliability guidelines. Other topics included heat transfer and fire-tube design; burner selection; burner duty cycle; heater tune up inspection procedure; and insulation. Two other programs were also discussed, notably a Petro-Canada fire-tube immersion heater optimization program and the field audit program run by Natural Resources Canada. It was concluded that improved efficiency involves training; managing excess air in combustion; managing the burner duty cycle; striving for 82 per cent combustion efficiency; and providing adequate insulation to reduce energy demand. tabs., figs.

  16. Creep Behaviour of Modified Mar-247 Superalloy

    Directory of Open Access Journals (Sweden)

    Cieśla M.

    2016-06-01

    Full Text Available The paper presents the results of analysis of creep behaviour in short term creep tests of cast MAR-247 nickel-based superalloy samples made using various modification techniques and heat treatment. The accelerated creep tests were performed under temperature of 982 °C and the axial stresses of σ = 150 MPa (variant I and 200 MPa (variant II. The creep behaviour was analysed based on: creep durability (creep rupture life, steady-state creep rate and morphological parameters of macro- and microstructure. It was observed that the grain size determines the creep durability in case of test conditions used in variant I, durability of coarse-grained samples was significantly higher.

  17. Creep-fatigue of low cobalt superalloys

    Science.gov (United States)

    Halford, G. R.

    1982-01-01

    Testing for the low cycle fatigue and creep fatigue resistance of superalloys containing reduced amounts of cobalt is described. The test matrix employed involves a single high temperature appropriate for each alloy. A single total strain range, again appropriate to each alloy, is used in conducting strain controlled, low cycle, creep fatigue tests. The total strain range is based upon the level of straining that results in about 10,000 cycles to failure in a high frequency (0.5 Hz) continuous strain-cycling fatigue test. No creep is expected to occur in such a test. To bracket the influence of creep on the cyclic strain resistance, strain hold time tests with ore minute hold periods are introduced. One test per composition is conducted with the hold period in tension only, one in compression only, and one in both tension and compression. The test temperatures, alloys, and their cobalt compositions that are under study are given.

  18. Hydrogen Annealing Of Single-Crystal Superalloys

    Science.gov (United States)

    Smialek, James L.; Schaeffer, John C.; Murphy, Wendy

    1995-01-01

    Annealing at temperature equal to or greater than 2,200 degrees F in atmosphere of hydrogen found to increase ability of single-crystal superalloys to resist oxidation when subsequently exposed to oxidizing atmospheres at temperatures almost as high. Supperalloys in question are principal constituents of hot-stage airfoils (blades) in aircraft and ground-based turbine engines; also used in other high-temperature applications like chemical-processing plants, coal-gasification plants, petrochemical refineries, and boilers. Hydrogen anneal provides resistance to oxidation without decreasing fatigue strength and without need for coating or reactive sulfur-gettering constituents. In comparison with coating, hydrogen annealing costs less. Benefits extend to stainless steels, nickel/chromium, and nickel-base alloys, subject to same scale-adhesion and oxidation-resistance considerations, except that scale is chromia instead of alumina.

  19. Incorporating Vibration Test Results for the Advanced Stirling Convertor into the System Dynamic Model

    Science.gov (United States)

    Meer, David W.; Lewandowski, Edward J.

    2010-01-01

    The U.S. Department of Energy (DOE), Lockheed Martin Corporation (LM), and NASA Glenn Research Center (GRC) have been developing the Advanced Stirling Radioisotope Generator (ASRG) for use as a power system for space science missions. As part of the extended operation testing of this power system, the Advanced Stirling Convertors (ASC) at NASA GRC undergo a vibration test sequence intended to simulate the vibration history that an ASC would experience when used in an ASRG for a space mission. During these tests, a data system collects several performance-related parameters from the convertor under test for health monitoring and analysis. Recently, an additional sensor recorded the slip table position during vibration testing to qualification level. The System Dynamic Model (SDM) integrates Stirling cycle thermodynamics, heat flow, mechanical mass, spring, damper systems, and electrical characteristics of the linear alternator and controller. This Paper presents a comparison of the performance of the ASC when exposed to vibration to that predicted by the SDM when exposed to the same vibration.

  20. The Development of a Control System for a 5 Kilowatt Free Piston Stirling Space Convertor

    International Nuclear Information System (INIS)

    Kirby, Raymond L.; Vitale, N.

    2008-01-01

    The new NASA Vision for Exploration, announced by President Bush in January 2004, proposes an ambitious program that plans to return astronauts to the moon by the 2018 time frame. A recent NASA study entitled 'Affordable Fission Surface Power Study' recommended a 40 kWe, 900 K, NaK-cooled, Stirling conversion for 2020 launch. Use of two of the nominal 5 kW converters allows the system to be dynamically balanced. A group of four dual-converter combinations that would yield 40 kWe can be tested to validate the viability of Stirling technology for space fission surface power systems. The work described in this paper deals specifically with the control system for the 5 kW convertor described in the preceding paragraph. This control system is responsible for maintaining piston stroke to a setpoint in the presence of various disturbances including electrical load variations. Pulse starting of the FSPE convertor is also an inherent part of such a control system. Finally, the ability to throttle the engine to match the required output power is discussed in terms of setpoint control. Several novel ideas have been incorporated into the piston stroke control strategy that will engender a stable response to disturbances in the presence of midpoint drift while providing useful data regarding the position of both the power piston and displacer

  1. Solar water heater for NASA's Space Station

    Science.gov (United States)

    Somers, Richard E.; Haynes, R. Daniel

    1988-01-01

    The feasibility of using a solar water heater for NASA's Space Station is investigated using computer codes developed to model the Space Station configuration, orbit, and heating systems. Numerous orbit variations, system options, and geometries for the collector were analyzed. Results show that a solar water heater, which would provide 100 percent of the design heating load and would not impose a significant impact on the Space Station overall design is feasible. A heat pipe or pumped fluid radial plate collector of about 10-sq m, placed on top of the habitat module was found to be well suited for satisfying water demand of the Space Station. Due to the relatively small area required by a radial plate, a concentrator is unnecessary. The system would use only 7 to 10 percent as much electricity as an electric water-heating system.

  2. Field Monitoring Protocol. Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Earle, L. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Christensen, D. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Maguire, J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Wilson, E. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Hancock, C. E. [Mountain Energy Partnership, Longmont, CO (United States)

    2013-02-01

    This document provides a standard field monitoring protocol for evaluating the installed performance of Heat Pump Water Heaters in residential buildings. The report is organized to be consistent with the chronology of field test planning and execution. Research questions are identified first, followed by a discussion of analysis methods, and then the details of measuring the required information are laid out. A field validation of the protocol at a house near the NREL campus is included for reference.

  3. Field Monitoring Protocol: Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B.; Earle, L.; Christensen, D.; Maguire, J.; Wilson, E.; Hancock, E.

    2013-02-01

    This document provides a standard field monitoring protocol for evaluating the installed performance of Heat Pump Water Heaters in residential buildings. The report is organized to be consistent with the chronology of field test planning and execution. Research questions are identified first, followed by a discussion of analysis methods, and then the details of measuring the required information are laid out. A field validation of the protocol at a house near the NREL campus is included for reference.

  4. Ansys Benchmark of the Single Heater Test

    International Nuclear Information System (INIS)

    H.M. Wade; H. Marr; M.J. Anderson

    2006-01-01

    The Single Heater Test (SHT) is the first of three in-situ thermal tests included in the site characterization program for the potential nuclear waste monitored geologic repository at Yucca Mountain. The heating phase of the SHT started in August 1996 and was concluded in May 1997 after 9 months of heating. Cooling continued until January 1998, at which time post-test characterization of the test block commenced. Numerous thermal, hydrological, mechanical, and chemical sensors monitored the coupled processes in the unsaturated fractured rock mass around the heater (CRWMS M and O 1999). The objective of this calculation is to benchmark a numerical simulation of the rock mass thermal behavior against the extensive data set that is available from the thermal test. The scope is limited to three-dimensional (3-D) numerical simulations of the computational domain of the Single Heater Test and surrounding rock mass. This calculation supports the waste package thermal design methodology, and is developed by Waste Package Department (WPD) under Office of Civilian Radioactive Waste Management (OCRWM) procedure AP-3.12Q, Revision 0, ICN 3, BSCN 1, Calculations

  5. Advanced Stirling Duplex Materials Assessment for Potential Venus Mission Heater Head Application

    Science.gov (United States)

    Ritzert, Frank; Nathal, Michael V.; Salem, Jonathan; Jacobson, Nathan; Nesbitt, James

    2011-01-01

    This report will address materials selection for components in a proposed Venus lander system. The lander would use active refrigeration to allow Space Science instrumentation to survive the extreme environment that exists on the surface of Venus. The refrigeration system would be powered by a Stirling engine-based system and is termed the Advanced Stirling Duplex (ASD) concept. Stirling engine power conversion in its simplest definition converts heat from radioactive decay into electricity. Detailed design decisions will require iterations between component geometries, materials selection, system output, and tolerable risk. This study reviews potential component requirements against known materials performance. A lower risk, evolutionary advance in heater head materials could be offered by nickel-base superalloy single crystals, with expected capability of approximately 1100C. However, the high temperature requirements of the Venus mission may force the selection of ceramics or refractory metals, which are more developmental in nature and may not have a well-developed database or a mature supporting technology base such as fabrication and joining methods.

  6. Heater Validation for the NEXT-C Hollow Cathodes

    Science.gov (United States)

    Verhey, Timothy R.; Soulas, George C.; Mackey, Jonathan A.

    2018-01-01

    Swaged cathode heaters whose design was successfully demonstrated under a prior flight project are to be provided by the NASA Glenn Research Center for the NEXT-C ion thruster being fabricated by Aerojet Rocketdyne. Extensive requalification activities were performed to validate process controls that had to be re-established or revised because systemic changes prevented reuse of the past approaches. A development batch of heaters was successfully fabricated based on the new process controls. Acceptance and cyclic life testing of multiple discharge and neutralizer sized heaters extracted from the development batch was initiated in August, 2016, with the last heater completing testing in April, 2017. Cyclic life testing results substantially exceeded the NEXT-C thruster requirement as well as all past experience for GRC-fabricated units. The heaters demonstrated ultimate cyclic life capability of 19050 to 33500 cycles. A qualification batch of heaters is now being fabricated using the finalized process controls. A set of six heaters will be acceptance and cyclic tested to verify conformance to the behavior observed with the development heaters. The heaters for flight use will be then be provided to the contractor from the remainder of the qualification batch. This paper summarizes the fabrication process control activities and the acceptance and life testing of the development heater units.

  7. Preparation of Inconel 740 superalloy by electron beam smelting

    Energy Technology Data Exchange (ETDEWEB)

    You, Xiaogang [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); Tan, Yi, E-mail: tanyi@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); You, Qifan; Shi, Shuang; Li, Jiayan [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); Ye, Fei [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Wei, Xin [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China)

    2016-08-15

    A novel method, namely electron beam smelting (EBS) technology was used to prepare the Inconel 740 superalloy. The microstructures, hardness and oxidation behavior were characterized and compared with the traditionally prepared Inconel 740 superalloy. The results imply that the solution treatment gives rise to the coarsening of γ′ precipitates, with further aging treatment, the γ′ precipitates with size of less than 30 nm are distributed dispersively in the matrix, leading to a decreasing of the lattice parameters and an increasing of the misfit. The γ′ precipitates result in shearing mechanism of weakly pair coupling. The EBS 740 superalloy produces better properties than that prepared in the traditional method in both precipitation strengthening effect and oxidation resistance. - Highlights: • Electron beam smelting, a new method, was used to prepare the Inconel 740 superalloy. • The EBS 740 shows higher strengthening effect than 740 made in traditional method. • The EBS 740 shows better oxidation resistance than traditional 740. • It shows application prospect of EBS technology in preparing Ni-base superalloys.

  8. Noburnium: Systems design of niobium superalloys

    Science.gov (United States)

    Misra, Abhijeet

    2005-11-01

    A systems-based approach, integrating quantum mechanical calculations with efficient experimentation, was employed to design niobium-based superalloys. The microstructural concept of gamma-gamma' nickel-based superalloys was adopted, where, the coherent gamma ' aluminides act both as the strengthening phase and a source of aluminum for Al2O3 passivation. Building on previous research, the selected bcc-type ordered aluminide was L2 1 structured Pd2HfAl phase. Comprehensive phase relations were measured on Nb-Pd-Hf-Al prototype alloys, and key tie-tetrahedra were identified. Aluminide precipitation in a bcc matrix was demonstrated in designed Nb+Pd2HfAl alloys. Thermodynamic databases were developed by integrating first-principles calculations with measured phase relations. Atomic volume models were developed for the bcc matrix and the Pd2HfAl phase and matrix elements which would reduce lattice misfit were identified. An experimental 2-phase alloy demonstrated a misfit of 3%. A modified Wagner's model was used to predict the required transient properties to form external Al2O3. The principal oxidation design goal was to decrease the oxygen permeability ( NSOx DO ) divided by the aluminum diffusivity (DAl) by 5 orders of magnitude. A multicomponent mobility database was developed to predict the diffusivities. Guided by first-principles calculations the effect of alloying elements on the oxygen diffusivity in Nb was measured, and the mobility database was experimentally validated. Based on the mobility database, it was found that increasing Al solubility in the bcc matrix greatly increased Al diffusivity. Alloying elements were identified that would increase Al solubility in the bcc matrix. Prototype alloys were prepared and the best oxidation performance was exhibited by a bcc+Nb2Al Nb-Hf-Al alloy, which exhibited parabolic oxidation behavior at 1300°C. The alloy was shown to have achieved the required 5 orders of magnitude reduction in the design parameter. The

  9. Assessment of radioisotope heaters for remote terrestrial applications

    International Nuclear Information System (INIS)

    Uherka, K.L.

    1987-05-01

    This paper examines the feasibility of using radioisotope byproducts for special heating applications at remote sites in Alaska and other cold regions. The investigation included assessment of candidate radioisotope materials for heater applications, identification of the most promising cold region applications, evaluation of key technical issues and implementation constraints, and development of conceptual heater designs for candidate applications. Strontium-90 (Sr-90) was selected as the most viable fuel for radioisotopic heaters used in terrestrial applications. Opportunities for the application of radioisotopic heaters were determined through site visits to representative Alaska installations. Candidate heater applications included water storage tanks, sludge digesters, sewage lagoons, water piping systems, well-head pumping stations, emergency shelters, and fuel storage tank deicers. Radioisotopic heaters for water storage tank freeze-up protection and for enhancement of biological waste treatment processes at remote sites were selected as the most promising applications

  10. Multi-step heater deployment in a subsurface formation

    Science.gov (United States)

    Mason, Stanley Leroy [Allen, TX

    2012-04-03

    A method for installing a horizontal or inclined subsurface heater includes placing a heating section of a heater in a horizontal or inclined section of a wellbore with an installation tool. The tool is uncoupled from the heating section. A lead in section is mechanically and electrically coupled to the heating section of the heater. The lead-in section is located in an angled or vertical section of the wellbore.

  11. Metallurgical optimisation of PM superalloy N19

    Directory of Open Access Journals (Sweden)

    Locq Didier

    2014-01-01

    Full Text Available Microstructures of the new PM superalloy N19 have been investigated for various heat treatments in order to reach the best compromise between static strength and cyclic resistance. One subsolvus and several supersolvus heat treatments were applied to produce fine (7 μm and medium (25 μm grain sizes, respectively. The alloy is shown to be quite sensitive to the cooling conditions after solutioning as the γ′ hardening precipitates, both secondary and tertiary, have a direct influence on mechanical properties. Two cooling conditions after solutioning produce a high crack propagation resistance at 650 °C with dwell time cycles, which is one of the basic requirements. The low cycle fatigue behaviour appears to be correlated to the grain size, which determines the origin of crack initiation (from ceramic inclusions or not. The other mechanical properties (tensile, creep remain above target levels. Despite the medium size grain microstructure in the supersolvus condition, a high level of mechanical strength is observed in N19 at elevated temperature. It is understood that further improvement in properties can be achieved by developing coarse grain microstructures.

  12. Boride particles in a powder metallurgy superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Witt, M C; Charles, J A

    1985-12-01

    Using optical and electron metallography, the composition, morphology, and distribution of M/sub 3/B/sub 2/ borides in as-hipped (hot isostatically pressed) samples of the powder metallurgy superalloy Nimonic AP1 have been determined. Two types of boride are present depending on the HIP temperature. Hipping below the boride solvus results in low-aspect ratio particles, distributed both inter- and intragranularly. Hipping above the boride solvus produces high-aspect ratio particles which are exclusively intergranular. A small difference in both lattice parameter and composition has been measured. Electron energy loss spectroscopy of the particles has confirmed the presence of boron, and laser ion-induced mass analysis has indicated a low carbon level. The higher susceptibility to edge cracking during forging of material hipped above the boride solvus is related to the boride morphology. Studies of the subsequent recrystallization of the forged samples have indicated that necklace formation is neither inhibited nor accelerated by the presence of grain boundary borides. 18 references.

  13. Evaluation of powder metallurgy superalloy disk materials

    Science.gov (United States)

    Evans, D. J.

    1975-01-01

    A program was conducted to develop nickel-base superalloy disk material using prealloyed powder metallurgy techniques. The program included fabrication of test specimens and subscale turbine disks from four different prealloyed powders (NASA-TRW-VIA, AF2-1DA, Mar-M-432 and MERL 80). Based on evaluation of these specimens and disks, two alloys (AF2-1DA and Mar-M-432) were selected for scale-up evaluation. Using fabricating experience gained in the subscale turbine disk effort, test specimens and full scale turbine disks were formed from the selected alloys. These specimens and disks were then subjected to a rigorous test program to evaluate their physical properties and determine their suitability for use in advanced performance turbine engines. A major objective of the program was to develop processes which would yield alloy properties that would be repeatable in producing jet engine disks from the same powder metallurgy alloys. The feasibility of manufacturing full scale gas turbine engine disks by thermomechanical processing of pre-alloyed metal powders was demonstrated. AF2-1DA was shown to possess tensile and creep-rupture properties in excess of those of Astroloy, one of the highest temperature capability disk alloys now in production. It was determined that metallographic evaluation after post-HIP elevated temperature exposure should be used to verify the effectiveness of consolidation of hot isostatically pressed billets.

  14. Mechanical characterization of superalloys for space reactors

    International Nuclear Information System (INIS)

    Duchesne, J.

    1989-01-01

    The purpose of this work is the choice of materials usable between 600 and 900 0 C for nuclear space reactor structures. The main criterion of selection for these materials is their good creep behaviour. Consequently, macroscopic theories of creep and several extrapolation methods were described. Superalloys seem the best materials for the studied range of temperatures. Five of them, base nickel, ones unusual in nuclear industry were selected for their good mechanical properties. Three of them are industrial alloys: the first, HAYNES 230 is a recent one, HASTELLOY S and X are more standard materials. The last two, HASTELLOY XR and PYRAD 38 D are issued from special fabrications. Creep tests metallographic investigations, hardness and tensile tests were performed. A contraction of samples was observed during some creep tests under a low stress, 20MPa at 800 0 C, for HAYNES 230 and HASTELLOY X. This could be due to a structural evolution of these materials connected to a decrease of the cristalline parameter. In addition, correlations were observed between certain characteristics determined from slow tensile tests and short duration creep tests. These correlations present a large interest because, at the present time, creep tests cannot be executed on irradiated materials in our laboratories. Consequently creep behaviour of irradiated materials seem may be deduced. Further studies are needed to explain and confirm the behaviour of the most interesting materials under low stresses: HAYNES 230 and HASTELLOY XR to anticipate their behaviour in working conditions [fr

  15. Field Performance of Heat Pump Water Heaters in the Northeast

    Energy Technology Data Exchange (ETDEWEB)

    Shapiro, Carl [Consortium for Advanced Residential Buildings, Norwalk, CT (United States); Puttagunta, Srikanth [Consortium for Advanced Residential Buildings, Norwalk, CT (United States)

    2016-02-01

    Heat pump water heaters (HPWHs) are finally entering the mainstream residential water heater market. Potential catalysts are increased consumer demand for higher energy efficiency electric water heating and a new Federal water heating standard that effectively mandates use of HPWHs for electric storage water heaters with nominal capacities greater than 55 gallons. When compared to electric resistance water heating, the energy and cost savings potential of HPWHs is tremendous. Converting all electric resistance water heaters to HPWHs could save American consumers 7.8 billion dollars annually ($182 per household) in water heating operating costs and cut annual residential source energy consumption for water heating by 0.70 quads.

  16. Surface alloying of nickel based superalloys by laser

    International Nuclear Information System (INIS)

    Rodriguez, G.P.; Garcia, I.; Damborenea, J.J. de

    1998-01-01

    Ni based superalloys present a high oxidation resistance at high temperature as well as good mechanical properties. But new technology developments force to research in this materials to improve their properties at high temperature. In this work, two Ni based superalloys (Nimonic 80A and Inconel 600) were surface alloyed with aluminium using a high power laser. SEM and EDX were used to study the microstructure of the obtained coatings. Alloyed specimens were tested at 1.273 K between 24 and 250 h. Results showed the generation of a protective and continuous coating of alumina on the laser treated specimens surface that can improve oxidation resistance. (Author) 8 refs

  17. Feedwater heater tube-to-tubesheet connections

    International Nuclear Information System (INIS)

    Yokell, S.

    1993-01-01

    This paper discusses some practical aspects of expanded, welded, and welded-and-expanded feedwater heater tube-to-tubesheet joints. It outlines elastic-plastic tube expanding theory. It examines uniform-pressure-expanded tube joint strength and correlating roller-expanded joint strength with wall reduction and rolling torque. For materials subject to stress-corrosion cracking (SCC), it recommends heat treating tube ends before expanding. For materials subject to fatigue and tube-end cracking, it advocates two-stage expanding: (1) expanding enough to create firm tube-hole contact over the full tubesheet thickness; and (2) re-expanding at full pressure or torque. The paper emphasizes the desirability of segregating heats of tubing, mapping the tube-heat locations and making the heat map a permanent part of the heater maintenance file. It recommends when to provide TEMA/HEI Power Plant Standard annular grooves for roller-expanding and provides an equation for determining optimum groove width for uniform-pressure expanding. The paper also reviews welding requirements for welds of tubes to tubesheets. The review covers front-face welding before and after expanding and the reasons for welding first. It outlines current thinking about definitions of strength- and seal-welds of front-face welded joint in terms of their functions and load-carrying abilities. It presents a proposal for determining the required size of strength welds for use in Section VIII of the ASME Boiler and Pressure Vessel Code (the Code). It shows why welded-and-expanded feedwater heater tube-to-tubesheet joints should be full-strength and full-depth expanded. It makes recommendations for pressure- and leak-testing. This work also proposes the industry consider butt welding the tubes to the steam-side face of the tubesheet as a regular method of tube joining. The results of a survey of manufacturers practices are appended. 30 refs., 14 figs

  18. Stirling Convertor Performance Mapping Test Results for Future Radioisotope Power Systems

    Science.gov (United States)

    Qiu, Songgang; Peterson, Allen A.; Faultersack, Franklyn D.; Redinger, Darin L.; Augenblick, John E.

    2004-02-01

    Long-life radioisotope-fueled generators based on free-piston Stirling convertors are an energy-conversion solution for future space applications. The high efficiency of Stirling machines makes them more attractive than the thermoelectric generators currently used in space. Stirling Technology Company (STC) has been performance-testing its Stirling generators to provide data for potential system integration contractors. This paper describes the most recent test results from the STC RemoteGen™ 55 W-class Stirling generators (RG-55). Comparisons are made between the new data and previous Stirling thermodynamic simulation models. Performance-mapping tests are presented including variations in: internal charge pressure, cold end temperature, hot end temperature, alternator temperature, input power, and variation of control voltage.

  19. Evaluation of radiofrequency dielectric heaters workers exposure

    International Nuclear Information System (INIS)

    Benes, M.; Del Frate, S.; Villalta, R.

    2008-01-01

    Radiofrequency dielectric heaters (RFDH) are widely used in the woodworking industry for gluing laminates by applying pressure and RF heating. The workers operating such equipment remain in the vicinity of the machinery all day and can therefore be exposed to considerable levels of electric and magnetic field at RFs. This work describes the method used to measure the strength of fields generated by this particular machinery. This procedure is based on current methods cited in the literature and introduces the necessary modifications to meet this specific case. In particular, as there is often a scarcity of technical data available relating to such heaters, it is suggested that a spectrum analyser be used for measurements in the frequencies domain. On the basis of the data obtained the norms of reference are established, the instrumentation to be used in successive stages determined as well as the identification of possible sources of interference from spurious signals. Furthermore, a mapping of the field strengths is presented and the means of determining the decay curve as a function of distance. This last type of measurement is done to estimate the effectiveness of grounding the machinery. The report ends with an estimate of the exposure of workers to electromagnetic fields and also some recommendations for reducing risk. (authors)

  20. Radioisotopic heater units warm an interplanetary spacecraft

    International Nuclear Information System (INIS)

    Franco-Ferreira, E.A.

    1998-01-01

    The Cassini orbiter and Huygens probe, which were successfully launched on October 15, 1997, constitute NASA's last grand-scale interplanetary mission of this century. The mission, which consists of a four-year, close-up study of Saturn and its moons, begins in July 2004 with Cassini's 60 orbits of Saturn and about 33 fly-bys of the large moon Titan. The Huygens probe will descend and land on Titan. Investigations will include Saturn's atmosphere, its rings and its magnetosphere. The atmosphere and surface of Titan and other icy moons also will be characterized. Because of the great distance of Saturn from the sun, some of the instruments and equipment on both the orbiter and the probe require external heaters to maintain their temperature within normal operating ranges. These requirements are met by Light Weight Radioisotope Heater Units (LWRHUs) designed, fabricated and safety tested at Los Alamos National Laboratory, New Mexico. An improved gas tungsten arc welding procedure lowered costs and decreased processing time for heat units for the Cassini spacecraft

  1. Improvement of reliability of heater and condenser

    International Nuclear Information System (INIS)

    Yamagishi, Hiroki

    1988-01-01

    Recently, the diversification of the operation modes of power plants has advanced as well as daily start and stop and weekly start and stop operations, as the result, the needs for the reliability improvement of various heat exchangers around steam turbines heighten. In newly constructed plants, the design to meet this demand is carried out, but also in existing platns, the application of the latest technology is investigated. As for the reliability of condensers, aluminum brass cooling tubes have been used by doing the optimal maintenance and taking the measures against deposit attack. In the case of requiring high reliability, the examples of adopting titanium cooling tubes increased. The technology of titanium tube condensers, completely assembled condensers, the replacement of existing brass tubes with titanium tubes and so on are discussed. In the case of feed heaters, the deterioration phenomena due to the lapse of long years, such as the attack of steel tube inlet, the drain attack on the external surfaces of steel tubes, the ammonia attack of aluminum brass tubes and the adhesion of scale to heaters, are explained, and the countermeasures are shown. (Kako, I.)

  2. Biogas Digester with Simple Solar Heater

    Directory of Open Access Journals (Sweden)

    Kh S Karimov

    2012-10-01

    Full Text Available ABSTRACT: In this research work, the design, fabrication and investigation of a biogas digester with simple solar heater are presented. For the solar heater, a built-in reverse absorber type heater was used. The maximum temperature (50°C inside the methane tank was taken as a main parameter for the design of the digester. Then, the energy balance equation for the case of a static mass of fluid being heated was used to model the process. The parameters of thermal insulation of the methane tank were also included in the calculations. The biogas digester consisted of a methane tank with built-in solar reverse absorber heater to harness the radiant solar energy for heating the slurry comprising of different organic wastes (dung, sewage, food wastes etc.. The methane tank was initially filled to 70% of its volume with organic wastes from the GIK institute’s sewage. The remaining volume was filled with sewage and cow dung from other sources. During a three month period (October-December, 2009 and another two month period (February-March, 2010, the digester was investigated. The effects of solar radiation on the absorber, the slurry’s temperature, and the ambient temperature were all measured during these investigations. It was found that using sewage only and sewage with cow dung in the slurry resulted in retention times of four and two weeks, respectively. The corresponding biogas produced was 0.4 m3 and 8.0 m3, respectively. Finally, this paper also elaborates on the upgradation of biogas through the removal of carbon dioxide, hydrogen sulphide and water vapour, and also the process of conversion of biogas energy into electric powerABSTRAK: Kajian ini membentangkan rekabentuk, fabrikasi dan penyelidikan tentang pencerna biogas dengan pemanas solar ringkas. Sebagai pemanas solar, ia dilengkapkan dengan penyerap pemanas beralik. Suhu maksimum(50oC di dalam tangki metana telah diambil sebagai parameter utama rekabentuk pencerna. Dengan menggunakan

  3. Cobalt-free nickel-base superalloys

    International Nuclear Information System (INIS)

    Koizumi, Yutaka; Yamazaki, Michio; Harada, Hiroshi

    1979-01-01

    Cobalt-free nickel-base cast superalloys have been developed. Cobalt is considered to be a beneficial element to strengthen the alloys but should be eliminated in alloys to be used for direct cycle helium turbine driven by helium gas from HTGR (high temp. gas reactor). The elimination of cobalt is required to avoid the formation of radioactive 60 Co from the debris or scales of the alloys. Cobalt-free alloys are also desirable from another viewpoint, i.e. recently the shortage of the element has become a serious problem in industry. Cobalt-free Mar-M200 type alloys modified by the additions of 0.15 - 0.2 wt% B and 1 - 1.5 wt% Hf were found to have a creep rupture strength superior or comparable to that of the original Mar-M200 alloy bearing cobalt. The ductility in tensile test at 800 0 C, as cast or after prolonged heating at 900 0 C (the tensile test was done without removing the surface layer affected by the heating), was also improved by the additions of 0.15 - 0.2% B and 1 - 1.5% Hf. The morphology of grain boundaries became intricated by the additions of 0.15 - 0.2% B and 1 - 1.5% Hf, to such a degree that one can hardly distinguish grain boundaries by microscopes. The change in the grain boundary morphology was considered, as suggested previously by one of the authors (M.Y.), to be the reason for the improvements in the creep rupture strength and tensile ductility. (author)

  4. Nanosize boride particles in heat-treated nickel base superalloys

    International Nuclear Information System (INIS)

    Zhang, H.R.; Ojo, O.A.; Chaturvedi, M.C.

    2008-01-01

    Grain boundary microconstituents in aged nickel-based superalloys were studied by transmission electron microscopy techniques. A nanosized M 5 B 3 boride phase, possibly formed by intergranular solute desegregation-induced precipitation, was positively identified. The presence of these intergranular nanoborides provides reasonable clarification of a previously reported reduction of grain boundary liquation temperature during the weld heat affected zone thermal cycle

  5. Multiscale modelling of single crystal superalloys for gas turbine blades

    NARCIS (Netherlands)

    Tinga, T.

    2009-01-01

    Gas turbines are extensively used for power generation and for the propulsion of aircraft and vessels. Their most severely loaded parts, the turbine rotor blades, are manufactured from single crystal nickel-base superalloys. The superior high temperature behaviour of these materials is attributed to

  6. Double minimum creep of single crystal Ni-base superalloys

    Czech Academy of Sciences Publication Activity Database

    WU, X.; Wollgramm, P.; Somsen, C.; Dlouhý, Antonín; Kostka, A.; Eggeler, G.

    2016-01-01

    Roč. 112, JUN (2016), s. 242-260 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA14-22834S Institutional support: RVO:68081723 Keywords : Single crystal Ni-base superalloys * Primary creep * Transmission electron microscopy * Dislocations * Stacking faults Subject RIV: JG - Metallurgy Impact factor: 5.301, year: 2016

  7. Solar water heaters in China. A new day dawning

    International Nuclear Information System (INIS)

    Han, Jingyi; Mol, Arthur P.J.; Lu, Yonglong

    2010-01-01

    Solar thermal utilization, especially the application of solar water heater technology, has developed rapidly in China in recent decades. Manufacturing and marketing developments have been especially strong in provinces such as Zhejiang, Shandong and Jiangsu. This paper takes Zhejiang, a relatively affluent province, as a case study area to assess the performance of solar water heater utilization in China. The study will focus on institutional setting, economic and technological performance, energy performance, and environmental and social impact. Results show that China has greatly increased solar water heater utilization, which has brought China great economic, environmental and social benefits. However, China is confronted with malfeasant market competition, technical flaws in solar water heater products and social conflict concerning solar water heater installation. For further development of the solar water heater, China should clarify the compulsory installation policy and include solar water heaters into the current 'Home Appliances Going to the Countryside' project; most of the widely used vacuum tube products should be replaced by flat plate products, and the technology improvement should focus on anti-freezing and water saving; the resources of solar water heater market should be consolidated and most of the OEM manufacturers should evolve to ODM and OBM enterprises. (author)

  8. Infrared transparent graphene heater for silicon photonic integrated circuits.

    Science.gov (United States)

    Schall, Daniel; Mohsin, Muhammad; Sagade, Abhay A; Otto, Martin; Chmielak, Bartos; Suckow, Stephan; Giesecke, Anna Lena; Neumaier, Daniel; Kurz, Heinrich

    2016-04-18

    Thermo-optical tuning of the refractive index is one of the pivotal operations performed in integrated silicon photonic circuits for thermal stabilization, compensation of fabrication tolerances, and implementation of photonic operations. Currently, heaters based on metal wires provide the temperature control in the silicon waveguide. The strong interaction of metal and light, however, necessitates a certain gap between the heater and the photonic structure to avoid significant transmission loss. Here we present a graphene heater that overcomes this constraint and enables an energy efficient tuning of the refractive index. We achieve a tuning power as low as 22 mW per free spectral range and fast response time of 3 µs, outperforming metal based waveguide heaters. Simulations support the experimental results and suggest that for graphene heaters the spacing to the silicon can be further reduced yielding the best possible energy efficiency and operation speed.

  9. Integrity Assessment of GOH Heater Tube

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Bong Sang; Hong, J. H.; Oh, Y. J.; Yoon, J. H.; Oh, J. M. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1997-08-01

    An assessment of structural integrity of ASTM A312-TP347 GOH heater tube was performed. The surface notches which had been produced during tube manufacturing process were analyzed microscopically. Chemical analysis, hardness tests, tensile tests, and J-Integral fracture resistance tests were carried out to compare the mechanical properties with those of the material specification and also with the other material of the same type. The test results showed the mechanical properties of the GOH tube material are within the specification range. An elastic-plastic fracture mechanics analysis based on the DPFAD method reveals the tube an appropriate safety margin for the normal operation. 13 refs., 5 tabs., 24 figs. (author)

  10. Fluid bed solids heater. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Preuit, L. C.

    1980-01-01

    A solids heater which operates at up to 2000 F was designed, fabricated, installed and operated through checkout at the Morgantown Energy Technology Center at Morgantown, West Virginia. The system, designated the 2000 F Fluid Bed Solids Heater (FBSH) uses a fluidized bed to heat limestone to 600 F and aluminium oxide or silicon carbide to 2000 F and discharges heated solids upon demand. The FBSH with added valve handling and pressurization equipment is known as the Valve Hot Solids Test Unit and is intended for use by the US Department of Energy for testing of valves for severe service applications in coal conversion and utilization processes. The FBSH as designed and supplied by Combustion Power Company includes process equipment, controls, the enclosing building and other associated equipment. In the 600 F range of operation it can circulate limestone through two valve test trains simultaneously on a continuous basis. Only one valve test train is used for 2000 F solids and operation in that range is also continuous. Limestone, crushed to minus 5/16 size, is heated, discharged, and recycled at a maximum average rate of 250 lb/min while aluminum oxide or silicon carbide, No. 8 grit, is circulated at rates up to 167 lb/min. The FBSH control system is designed for automatic operation, and capability is included for external computerized data acquisition and/or supervisory control. An operating and maintenance manual and as-built drawings have been submitted. This report describes the FBSH equipment, its design basis, and its operation. It has been prepared and submitted in fulfillment of Contract Number DIAC05-77ET10499.

  11. Precipitation in Powder Metallurgy, Nickel Base Superalloys: Review of Modeling Approach and Formulation of Engineering (Postprint)

    Science.gov (United States)

    2016-12-01

    AFRL-RX-WP-JA-2016-0333 PRECIPITATION IN POWDER- METALLURGY , NICKEL-BASE SUPERALLOYS: REVIEW OF MODELING APPROACH AND FORMULATION OF...PRECIPITATION IN POWDER- METALLURGY , NICKEL- BASE SUPERALLOYS: REVIEW OF MODELING APPROACH AND FORMULATION OF ENGINEERING (POSTPRINT) 5a...and kinetic parameters required for the modeling of γ′ precipitation in powder- metallurgy (PM), nickel-base superalloys are summarized. These

  12. A Comparison of the Plastic Flow Response of a Powder Metallurgy Nickel Base Superalloy (Postprint)

    Science.gov (United States)

    2017-04-01

    AFRL-RX-WP-JA-2017-0225 A COMPARISON OF THE PLASTIC-FLOW RESPONSE OF A POWDER- METALLURGY NICKEL-BASE SUPERALLOY (POSTPRINT) S.L...COMPARISON OF THE PLASTIC-FLOW RESPONSE OF A POWDER- METALLURGY NICKEL-BASE SUPERALLOY (POSTPRINT) 5a. CONTRACT NUMBER IN-HOUSE 5b. GRANT...behavior at hot-working temperatures and strain rates of the powder- metallurgy superalloy LSHR was determined under nominally-isothermal and transient

  13. Electrical heaters for thermo-mechanical tests at the Stripa mine

    International Nuclear Information System (INIS)

    Burleigh, R.H.; Binnall, E.P.; DuBois, A.O.; Norgren, D.U.; Ortiz, A.R.

    1979-01-01

    Electrical heaters were installed at the Stripa mine in Sweden to simulate the heat flux expected from canisters containing nuclear waste. Three heater types were designed and fabricated: two full scale heaters, 2.6 m in length and 324 mm in diameter, supplying a maximum power output of 5 kW; eight peripheral heaters of 25 mm diameter, supplying 1.1 kW; and eight time scale heaters, one-third the size and power of the full scale heaters. The heater power can be monitored by panel meters as well as by a computer-based data acquisition system. Both the controller and the heater were designed with a high degree of redundancy in case of component failure. Auxiliary items were provided with the heaters to monitor borehole decrepitation and heater temperature, and to dewater the heater holes. This report describes the above systems and relates experience gained during testing, installation, and operation

  14. Recent trends in superalloys research for critical aero-engine components

    Energy Technology Data Exchange (ETDEWEB)

    Remy, Luc [Mine ParisTech, CNRS UMR 7633, 91 - Evry (France). Centre des Materiaux; Guedou, Jean-Yves [Snecma Safran Group, Moissy-Cramayel (France). Materials and Processes Dept.

    2010-07-01

    This paper is a brief survey of common research activity on superalloys for aero-engines between Snecma and Mines ParisTech Centre des Materiaux during recent years. First in disks applications, the development of new powder metallurgy superalloys is shown. Then grain boundary engineering is investigated in a wrought superalloy. Secondly, design oriented research on single crystals blades is shown: a damage model for low cycle fatigue is used for life prediction when cracks initiated at casting pores. The methodology developed for assessing coating life is illustrated for thermal barrier coating deposited on AMI single crystal superalloy. (orig.)

  15. Experimental and theoretical investigation of Stirling engine heater: Parametrical optimization

    International Nuclear Information System (INIS)

    Gheith, R.; Hachem, H.; Aloui, F.; Ben Nasrallah, S.

    2015-01-01

    Highlights: • A Stirling engine was investigated to optimize its operation and its performance. • The porous medium present the highest amount of heat exchanged in a Stirling engine. • The heater characteristics are determinant points to enhance the thermal exchange in Stirling engine. • All operation parameters influence the heater performances. • Thermal and exergy heater efficiencies are sensible to temperature and pressure. - Abstract: The aim of this work is to optimize γ Stirling engine performances with a special care given to the heater. This latter consists of 20 tubes in order to increase the exchange area between the working gas and the hot source. Different parameters were chosen to evaluate numerically and experimentally the heater. The selected four independent parameters are: heating temperature (300–500 °C), initial filling pressure (3–8 bar), cooling water flow rate (0.2–3 l/min) and frequency (2–7 Hz). The amount of energy exchanged in the heater is significantly influenced by the frequency and heating temperature but it is slightly enhanced with the increase in the cooling water flow rate. The thermal and the exergy efficiencies of the heater are very sensible to the temperature and pressure variations.

  16. Analysis of polymer foil heaters as infrared radiation sources

    International Nuclear Information System (INIS)

    Witek, Krzysztof; Piotrowski, Tadeusz; Skwarek, Agata

    2012-01-01

    Infrared radiation as a heat source is used in many fields. In particular, the positive effect of far-infrared radiation on living organisms has been observed. This paper presents two technological solutions for infrared heater production using polymer-silver and polymer-carbon pastes screenprinted on foil substrates. The purpose of this work was the identification of polymer layers as a specific frequency range IR radiation sources. The characterization of the heaters was determined mainly by measurement of the surface temperature distribution using a thermovision camera and the spectral characteristics were determined using a special measuring system. Basic parameters obtained for both, polymer silver and polymer carbon heaters were similar and were as follows: power rating of 10–12 W/dm 2 , continuous working surface temperature of 80–90 °C, temperature coefficient of resistance (TCR) about +900 ppm/K for polymer-carbon heater and about +2000 ppm/K for polymer-silver, maximum radiation intensity in the wavelength range of 6–14 μm with top intensity at 8.5 μm and heating time about 20 min. For comparison purposes, commercial panel heater was tested. The results show that the characteristics of infrared polymer heaters are similar to the characteristics of the commercial heater, so they can be taken into consideration as the alternative infrared radiation sources.

  17. Heater experiments in the Climax Stock, Nevada Test Site

    International Nuclear Information System (INIS)

    Ramspott, L.; Ballou, L.

    1977-01-01

    The Climax Stock is a composite granitic intrusive at the Nevada Test Site, with an existing shaft and an open drift about 1400 ft. below the surface. In September 1977, the Lawrence Livermore Laboratory plans to operate three in-situ heater experiments in this area. The first experiment consists of a single heater surrounded by thermocouples at distances of from 1/10 to 5 meters. The close spacing will scale down the time required for useful thermal measurements. The heater, which is 3 meters long and capable of about 3 kW, will be energized for a month, turned off for a month, and the cycle repeated. The rock surface temperature in the heater hole is not expected to exceed 500 to 600 0 C, and the temperature beyond 0.1 m into the rock is not expected to exceed 400 0 C. Measurements will be taken during all four months. These measurements will be compared with numerical simulations to determine the thermal properties of the medium. The second experiment, also involving only a single heater, will be more completely instrumented to include the measurement of permeability, rock displacement, stress/strain, and possibly acoustic emission measurements. The scale of the experiment will be larger, and the heater will be energized continuously for about 4 months. The third test in the series is envisioned to be a scale-up of the second, except that multiple heaters will be used. These heaters will be energized for about a year. They will be arranged around a pillar structure left in the room to obtain information on mine stability in the presence of multiple heaters

  18. Thermal behaviour of solar air heater with compound parabolic concentrator

    International Nuclear Information System (INIS)

    Tchinda, Rene

    2008-01-01

    A mathematical model for computing the thermal performance of an air heater with a truncated compound parabolic concentrator having a flat one-sided absorber is presented. A computer code that employs an iterative solution procedure is constructed to solve the governing energy equations and to estimate the performance parameters of the collector. The effects of the air mass flow rate, the wind speed and the collector length on the thermal performance of the present air heater are investigated. Predictions for the performance of the solar heater also exhibit reasonable agreement, with experimental data with an average error of 7%

  19. Implementation of heaters on thermally actuated spacecraft mechanisms

    Science.gov (United States)

    Busch, John D.; Bokaie, Michael D.

    1994-01-01

    This paper presents general insight into the design and implementation of heaters as used in actuating mechanisms for spacecraft. Problems and considerations that were encountered during development of the Deep Space Probe and Science Experiment (DSPSE) solar array release mechanism are discussed. Obstacles included large expected fluctuations in ambient temperature, variations in voltage supply levels outgassing concerns, heater circuit design, materials selection, and power control options. Successful resolution of these issues helped to establish a methodology which can be applied to many of the heater design challenges found in thermally actuated mechanisms.

  20. Thermally driven self-healing using copper nanofiber heater

    Science.gov (United States)

    Lee, Min Wook; Jo, Hong Seok; Yoon, Sam S.; Yarin, Alexander L.

    2017-07-01

    Nano-textured transparent heaters made of copper nanofibers (CuNFs) are used to facilitate accelerated self-healing of bromobutyl rubber (BIIR). The heater and BIIR layer are separately deposited on each side of a transparent flexible polyethylene terephthalate (PET) substrate. A pre-notched crack on the BIIR layer was bridged due to heating facilitated by CuNFs. In the corrosion test, a cracked BIIR layer covered a steel substrate. An accelerated self-healing of the crack due to the transparent copper nanofiber heater facilitated an anti-corrosion protective effect of the BIIR layer.

  1. Developmental Considerations on the Free-piston Stirling Power Convertor for Use in Space

    Science.gov (United States)

    Schreiber, Jeffrey G.

    2007-01-01

    Free-piston Stirling power conversion has been considered a candidate for radioisotope power systems for space for more than a decade. Prior to the free-piston Stirling architecture, systems were designed with kinematic Stirling engines with rotary alternators to convert heat to electricity. These systems were proposed with lightly loaded linkages to achieve the necessary life. When the free-piston configuration was initially proposed, it was thought to be attractive due to the relatively high conversion efficiency, acceptable mass, and the potential for long life and high reliability. These features have consistently been recognized by teams that have studied technology options for radioisotope power systems. Since free-piston Stirling power conversion was first considered for space power applications, there have been major advances in three general areas of development: demonstration of life and reliability, the success achieved by Stirling cryocoolers in flight, and the overall developmental maturity of the technology for both flight and terrestrial applications. Based on these advances, free-piston Stirling convertors are currently being developed for a number of terrestrial applications. They commonly operate with the power, efficiency, life, and reliability as intended, and much of the development now centers on system integration. This paper will summarize the accomplishments of free-piston Stirling power conversion technology over the past decade, review the status, and discuss the challenges that remain.

  2. Test Results From a Pair of 1-kWe Dual-Opposed Free-Piston Stirling Power Convertors Integrated With a Pumped NaK Loop

    Science.gov (United States)

    Geng, Steven M.; Briggs, Maxwell H.; Penswick, L. Barry; Pearson, J. Boise; Godfroy, Thomas J.

    2011-01-01

    As a step towards development of Stirling power conversion for potential use in Fission Surface Power (FSP) systems, a pair of commercially available 1-kW-class free-piston Stirling convertors were modified to operate with a NaK (sodium (Na) and potassium (K)) liquid metal pumped loop for thermal energy input. This was the first-ever attempt at powering a free-piston Stirling engine with a pumped liquid metal heat source and is a major FSP project milestone towards demonstrating technical feasibility. The convertors were successfully tested at the Marshall Space Flight Center (MSFC) from June 6 through July 14, 2009. The convertors were operated for a total test time of 66 hr and 16 min. The tests included (a) performance mapping the convertors over various hot- and cold-end temperatures, piston amplitudes, and NaK flow rates and (b) transient test conditions to simulate various startup (i.e., low-, medium-, and high-temperature startups) and fault scenarios (i.e., loss of heat source, loss of NaK pump, convertor stall, etc.). This report documents the results of this testing

  3. Summary of Test Results From a 1 kW(sub e)-Class Free-Piston Stirling Power Convertor Integrated With a Pumped NaK Loop

    Science.gov (United States)

    Briggs, Maxwell H.; Geng, Steven M.; Pearson, J. Boise; Godfroy, Thomas J.

    2010-01-01

    As a step towards development of Stirling power conversion for potential use in Fission Surface Power (FSP) systems, a pair of commercially available 1 kW class free-piston Stirling convertors was modified to operate with a NaK liquid metal pumped loop for thermal energy input. This was the first-ever attempt at powering a free-piston Stirling engine with a pumped liquid metal heat source and is a major FSP project milestone towards demonstrating technical feasibility. The tests included performance mapping the convertors over various hot and cold-end temperatures, piston amplitudes and NaK flow rates; and transient test conditions to simulate various start-up and fault scenarios. Performance maps of the convertors generated using the pumped NaK loop for thermal input show increases in power output over those measured during baseline testing using electric heating. Transient testing showed that the Stirling convertors can be successfully started in a variety of different scenarios and that the convertors can recover from a variety of fault scenarios.

  4. Summary of Test Results From a 1 kWe-Class Free-Piston Stirling Power Convertor Integrated With a Pumped NaK Loop

    Science.gov (United States)

    Briggs, Maxwell H.; Geng, Steven M.; Pearson, J. Boise; Godfroy, Thomas J.

    2010-01-01

    As a step towards development of Stirling power conversion for potential use in Fission Surface Power (FSP) systems, a pair of commercially available 1 kW class free-piston Stirling convertors was modified to operate with a NaK liquid metal pumped loop for thermal energy input. This was the first-ever attempt at powering a free-piston Stirling engine with a pumped liquid metal heat source and is a major FSP project milestone towards demonstrating technical feasibility. The tests included performance mapping the convertors over various hot and cold-end temperatures, piston amplitudes and NaK flow rates; and transient test conditions to simulate various start-up and fault scenarios. Performance maps of the convertors generated using the pumped NaK loop for thermal input show increases in power output over those measured during baseline testing using electric heating. Transient testing showed that the Stirling convertors can be successfully started in a variety of different scenarios and that the convertors can recover from a variety of fault scenarios.

  5. Microstructural Characterization and Modeling of SLM Superalloy 718

    Science.gov (United States)

    Smith, Tim M.; Sudbrack, Chantal K.; Bonacuse, Pete; Rogers, Richard

    2017-01-01

    Superalloy 718 is an excellent candidate for selective laser melting (SLM) fabrication due to a combination of excellent mechanical properties and workability. Predicting and validating the microstructure of SLM-fabricated Superalloy 718 after potential post heat-treatment paths is an important step towards producing components comparable to those made using conventional methods. At present, obtaining accurate volume fraction and size measurements of gamma-double-prime, gamma-prime and delta precipitates has been challenging due to their size, low volume fractions, and similar chemistries. A technique combining high resolution distortion corrected SEM imaging and with x-ray energy dispersive spectroscopy has been developed to accurately and independently measure the size and volume fractions of the three precipitates. These results were further validated using x-ray diffraction and phase extraction methods and compared to the precipitation kinetics predicted by PANDAT and JMatPro. Discrepancies are discussed in context of materials properties, model assumptions, sampling, and experimental errors.

  6. Analysis of laser beam weldability of Inconel 738 superalloy

    International Nuclear Information System (INIS)

    Egbewande, A.T.; Buckson, R.A.; Ojo, O.A.

    2010-01-01

    The susceptibility of pre-weld heat treated laser beam welded IN 738 superalloy to heat affected zone (HAZ) cracking was studied. A pre-weld heat treatment that produced the minimal grain boundary liquation resulted in a higher level of cracking compared to those with more intergranular liquation. This deviation from the general expectation of influence of intergranular liquation extent on HAZ microfissuring is attributable to the reduction in the ability of the base alloy to accommodate welding tensile stress that accompanied a pre-weld heat treatment condition designed to minimize intergranular liquation. Furthermore, in contrast to what has been generally reported in other nickel-based superalloys, a decrease in laser welding speed resulted in increased HAZ cracking in the IN 738, which can be attributed to exacerbated process instability at lower welding speeds.

  7. Phase Stability of a Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, Timothy P.; Gayda, John; Kantzos, P.; Telesman, Jack; Gang, Anita

    2006-01-01

    Advanced powder metallurgy superalloy disks in aerospace turbine engines now entering service can be exposed to temperatures approaching 700 C, higher than those previously encountered. They also have higher levels of refractory elements, which can increase mechanical properties at these temperatures but can also encourage phase instabilities during service. Microstructural changes including precipitation of topological close pack phase precipitation and coarsening of existing gamma' precipitates can be slow at these temperatures, yet potentially significant for anticipated disk service times exceeding 1,000 h. The ability to quantify and predict such potential phase instabilities and degradation of capabilities is needed to insure structural integrity and air worthiness of propulsion systems over the full life cycle. A prototypical advanced disk superalloy was subjected to high temperature exposures, and then evaluated. Microstructural changes and corresponding changes in mechanical properties were quantified. The results will be compared to predictions of microstructure modeling software.

  8. Microstructure evolution during dynamic recrystallization of hot deformed superalloy 718

    International Nuclear Information System (INIS)

    Wang, Y.; Shao, W.Z.; Zhen, L.; Zhang, X.M.

    2008-01-01

    Microstructure evolution during dynamic recrystallization (DRX) of superalloy 718 was studied by optical microscope and electron backscatter diffraction (EBSD) technique. Compression tests were performed at different strains at temperatures from 950 deg. C to 1120 deg. C with a strain rate of 10 -1 s -1 . Microstructure observations show that the recrystallized grain size as well as the fraction of new grains increases with the increasing temperature. A power exponent relationship is obtained between the dynamically recrystallized grain size and the peak stress. It is found that different nucleation mechanisms for DRX are operated in hot deformed superalloy 718, which is closely related to deformation temperatures. DRX nucleation and development are discussed in consideration of subgrain rotation or twinning taking place near the original grain boundaries. Particular attention is also paid to the role of continuous dynamic recrystallization (CDRX) at both higher and lower temperatures

  9. PWR pressurizer with heaters well which can be obturate and sealing process

    International Nuclear Information System (INIS)

    Godin, B.; Guicherd, L.

    1991-01-01

    Each heater well is prolongated at the end located outer the pressurizer containment by a sleeve internally tapped which is prolongated at the other end by a guiding and fixation sleeve for welding the heater. The heater well can be obturated by a threaded plug introduce in the tapped part of the sleeve after cutting the welding sleeve and extraction of the heater [fr

  10. 40 CFR 63.7506 - Do any boilers or process heaters have limited requirements?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Do any boilers or process heaters have..., and Institutional Boilers and Process Heaters General Compliance Requirements § 63.7506 Do any boilers or process heaters have limited requirements? (a) New or reconstructed boilers and process heaters in...

  11. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Are any boilers or process heaters not..., and Institutional Boilers and Process Heaters What This Subpart Covers § 63.7491 Are any boilers or process heaters not subject to this subpart? The types of boilers and process heaters listed in paragraphs...

  12. Surface modification, microstructure and mechanical properties of investment cast superalloy

    OpenAIRE

    M. Zielińska; K. Kubiak; J. Sieniawski

    2009-01-01

    Purpose: The aim of this work is to determine physical and chemical properties of cobalt aluminate (CoAl2O4) modifiers produced by different companies and the influence of different types of modifiers on the grain size, the microstructure and mechanical properties of high temperature creep resisting superalloy René 77.Design/methodology/approach: The first stage of the research work took over the investigations of physical and chemical properties of cobalt aluminate manufactured by three diff...

  13. Powder-metallurgy superalloy strengthened by a secondary gamma phase.

    Science.gov (United States)

    Kotval, P. S.

    1971-01-01

    Description of experiments in which prealloyed powders of superalloy compositions were consolidated by extrusion after the strengthening by precipitation of a body-centered tetragonal gamma secondary Ni3 Ta phase. Thin foil electron microscopy showed that the mechanical properties of the resultant powder-metallurgy product were correlated with its microstructure. The product exhibited high strength at 1200 F without loss of ductility, after thermomechanical treatment and aging.

  14. Management of aging of water heaters in nuclear power plants

    International Nuclear Information System (INIS)

    Martin-Serrano Ledesma, C.; Toro del toro, J.; Real Rubio, I.; Garcia Montejano, A.

    2014-01-01

    The scope of this work includes the study of all feedwater heaters (from 1 to 6) in their two trains (A and B). In this study the main degradation phenomena that affect them, the operating parameters that can warn of a possible malfunction of the heater and possible strategies inspection, repair and replacement are analyzed. As a result of this study, a higher priority is obtained at a lower state of degradation of the heaters, possibly with a strategy inspection, repair or replacement, for each recharge, until the end of life of the plant. This will be a live program, which must be fed back to the studies of the parameters of operation of the heater during operation and results of the inspection of each recharge. May verify the effectiveness of aging management program using different indicators. (Author)

  15. New Home Buyer Solar Water Heater Trade-Off Study

    International Nuclear Information System (INIS)

    Symmetrics Marketing Corporation

    1999-01-01

    This report details the results of a research conducted in 1998 and 1999 and outlines a marketing deployment plan designed for businesses interested in marketing solar water heaters in the new home industry

  16. solar dryer with biomass backup heater for drying fruits

    African Journals Online (AJOL)

    SOLAR DRYER WITH BIOMASS BACKUP HEATER FOR DRYING FRUITS: DEVELOPMENT AND PERFORMANCE ANALYSIS. ... Journal of Science and Technology (Ghana) ... Most solar dryers rely on only solar energy as the heat source.

  17. Measured data from the Avery Island Site C heater test

    International Nuclear Information System (INIS)

    Waldman, H.; Stickney, R.G.

    1984-11-01

    Over the past six years, a comprehensive field testing program was conducted in the Avery Island salt mine. Three single canister heater tests were included in the testing program. Specifically, electric heaters, which simulate canisters of heat-generating nuclear waste, were placed in the floor of the Avery Island salt mine, and measurements were made of the response of the salt to heating. These tests were in operation by June 1978. One of the three heater tests, Site C, operated for a period of 1858 days and was decommissioned during July and August 1983. This data report presents the temperature and displacement data gathered during the operation and decommissioning of the Site C heater test. The purpose of this data report is to transmit the data to the scientific community. Rigorous analysis and interpretation of the data are considered beyond the scope of a data report. 6 references, 21 figures, 1 table

  18. Thermo-hydraulic performance enhancement of solar air heater ...

    African Journals Online (AJOL)

    DR OKE

    Keywords: Solar air heater; Nusselt number; thermal efficiency; multiple arcs with ... loss; and one or two covers of glass or transparent plastic provide resistance to ..... Methods of testing to determine the thermal performance of solar collectors.

  19. Heater-Integrated Cantilevers for Nano-Samples Thermogravimetric Analysis

    OpenAIRE

    Toffoli, Valeria; Carrato, Sergio; Lee, Dongkyu; Jeon, Sangmin; Lazzarino, Marco

    2013-01-01

    The design and characteristics of a micro-system for thermogravimetric analysis (TGA) in which heater, temperature sensor and mass sensor are integrated into a single device are presented. The system consists of a suspended cantilever that incorporates a microfabricated resistor, used as both heater and thermometer. A three-dimensional finite element analysis was used to define the structure parameters. TGA sensors were fabricated by standard microlithographic techniques and tested using mill...

  20. Temperature limited heater utilizing non-ferromagnetic conductor

    Science.gov (United States)

    Vinegar,; Harold J. , Harris; Kelvin, Christopher [Houston, TX

    2012-07-17

    A heater is described. The heater includes a ferromagnetic conductor and an electrical conductor electrically coupled to the ferromagnetic conductor. The ferromagnetic conductor is positioned relative to the electrical conductor such that an electromagnetic field produced by time-varying current flow in the ferromagnetic conductor confines a majority of the flow of the electrical current to the electrical conductor at temperatures below or near a selected temperature.

  1. Light-weight radioisotope heater impact tests

    International Nuclear Information System (INIS)

    Reimus, M.A.H.; Rinehart, G.H.; Herrera, A.

    1998-01-01

    The light-weight radioisotope heater unit (LWRHU) is a 238 PuO 2 -fueled heat source designed to provide one thermal watt in each of various locations on a spacecraft. Los Alamos National Laboratory designed, fabricated, and safety tested the LWRHU. The heat source consists of a hot-pressed 238 PuO 2 fuel pellet, a Pt-30Rh vented capsule, a pyrolytic graphite insulator, and a fineweave-pierced fabric graphite aeroshell assembly. To compare the performance of the LWRHUs fabricated for the Cassini mission with the performance of those fabricated for the Galileo mission, and to determine a failure threshold, two types of impact tests were conducted. A post-reentry impact test was performed on one of 180 flight-quality units produced for the Cassini mission and a series of sequential impact tests using simulant-fueled LWRHU capsules were conducted respectively. The results showed that deformation and fuel containment of the impacted Cassini LWRHU was similar to that of a previously tested Galileo LWRHU. Both units sustained minimal deformation of the aeroshell and fueled capsule; the fuel was entirely contained by the platinum capsule. Sequential impacting, in both end-on and side-on orientations, resulted in increased damage with each subsequent impact. Sequential impacting of the LWRHU appears to result in slightly greater damage than a single impact at the final impact velocity of 50 m/s

  2. Gravity and Heater Size Effects on Pool Boiling Heat Transfer

    Science.gov (United States)

    Kim, Jungho; Raj, Rishi

    2014-01-01

    The current work is based on observations of boiling heat transfer over a continuous range of gravity levels between 0g to 1.8g and varying heater sizes with a fluorinert as the test liquid (FC-72/n-perfluorohexane). Variable gravity pool boiling heat transfer measurements over a wide range of gravity levels were made during parabolic flight campaigns as well as onboard the International Space Station. For large heaters and-or higher gravity conditions, buoyancy dominated boiling and heat transfer results were heater size independent. The power law coefficient for gravity in the heat transfer equation was found to be a function of wall temperature under these conditions. Under low gravity conditions and-or for smaller heaters, surface tension forces dominated and heat transfer results were heater size dependent. A pool boiling regime map differentiating buoyancy and surface tension dominated regimes was developed along with a unified framework that allowed for scaling of pool boiling over a wide range of gravity levels and heater sizes. The scaling laws developed in this study are expected to allow performance quantification of phase change based technologies under variable gravity environments eventually leading to their implementation in space based applications.

  3. Performance characteristics of solar air heater with surface mounted obstacles

    International Nuclear Information System (INIS)

    Bekele, Adisu; Mishra, Manish; Dutta, Sushanta

    2014-01-01

    Highlights: • Solar air heater with delta shaped obstacles have been studied. • Obstacle angle of incidence strongly affects the thermo-hydraulic performance. • Thermal performance of obstacle mounted collectors is superior to smooth collectors. • Thermo-hydraulic performance of the present SAH is higher than those in previous studies. - Abstract: The performance of conventional solar air heaters (SAHs) can be improved by providing obstacles on the heated wall (i.e. on the absorber plate). Experiments have been performed to collect heat transfer and flow-friction data from an air heater duct with delta-shaped obstacles mounted on the absorber surface and having an aspect ratio 6:1 resembling the conditions close to the solar air heaters. This study encompassed for the range of Reynolds number (Re) from 2100 to 30,000, relative obstacle height (e/H) from 0.25 to 0.75, relative obstacle longitudinal pitch (P l /e) from 3/2 to 11/2, relative obstacle transverse pitch (P t /b) from 1 to 7/3 and the angle of incidence (α) varied from 30° to 90°. The thermo-hydraulic performance characteristics of SAH have been compared with the previous published works and the optimum range of the geometries have been explored for the better performance of such air-heaters compared to the other designs of solar air heaters

  4. Rafting in single crystal nickel-base superalloys – An overview

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    Page 1 ... aircraft engines as well as land-based power generation applications. Microstruc- ture and high temperature mechanical properties are the major factors controlling the performance of SX ... Single crystal (SX) superalloys are a group of nickel-base superalloys. They exhibit superior high temperatur mechanical ...

  5. Erosion–corrosion behaviour of Ni-based superalloy Superni-75 in ...

    Indian Academy of Sciences (India)

    microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro ... gas turbines and they have designated this alloy as superalloy Superni-75. ... The nickel-based superalloy Superni-75 (19·5Cr-3Fe-0·3Ti-0·1C- Balance Ni) was ...

  6. Computational Fluid Dynamics Model for Solar Thermal Storage Tanks with Helical Jacket Heater and Upper Spiral Coil Heater

    Energy Technology Data Exchange (ETDEWEB)

    Baek, Seung Man [Seoul Nat' l Univ., Seoul (Korea, Republic of); Zhong, Yiming; Nam, Jin Hyun [Daegu Univ., Daegu (Korea, Republic of); Chung, Jae Dong [Sejong Univ., Seoul (Korea, Republic of); Hong, Hiki [Kyung Hee Univ., Seoul (Korea, Republic of)

    2013-04-15

    In a solar domestic hot water (Shadow) system, solar energy is collected using collector panels, transferred to a circulating heat transfer fluid (brine), and eventually stored in a thermal storage tank (Test) as hot water. In this study, a computational fluid dynamics (CAD) model was developed to predict the solar thermal energy storage in a hybrid type Test equipped with a helical jacket heater (mantle heat exchanger) and an immersed spiral coil heater. The helical jacket heater, which is the brine flow path attached to the side wall of a Test, has advantages including simple system design, low brine flow rate, and enhanced thermal stratification. In addition, the spiral coil heater further enhances the thermal performance and thermal stratification of the Test. The developed model was validated by the good agreement between the CAD results and the experimental results performed with the hybrid-type Test in Shadow settings.

  7. Computational Fluid Dynamics Model for Solar Thermal Storage Tanks with Helical Jacket Heater and Upper Spiral Coil Heater

    International Nuclear Information System (INIS)

    Baek, Seung Man; Zhong, Yiming; Nam, Jin Hyun; Chung, Jae Dong; Hong, Hiki

    2013-01-01

    In a solar domestic hot water (Shadow) system, solar energy is collected using collector panels, transferred to a circulating heat transfer fluid (brine), and eventually stored in a thermal storage tank (Test) as hot water. In this study, a computational fluid dynamics (CAD) model was developed to predict the solar thermal energy storage in a hybrid type Test equipped with a helical jacket heater (mantle heat exchanger) and an immersed spiral coil heater. The helical jacket heater, which is the brine flow path attached to the side wall of a Test, has advantages including simple system design, low brine flow rate, and enhanced thermal stratification. In addition, the spiral coil heater further enhances the thermal performance and thermal stratification of the Test. The developed model was validated by the good agreement between the CAD results and the experimental results performed with the hybrid-type Test in Shadow settings

  8. The Mechanical Properties of Candidate Superalloys for a Hybrid Turbine Disk

    Science.gov (United States)

    Gabb, Timothy P.; MacKay, Rebecca A.; Draper, Susan L.; Sudbrack, Chantal K.; Nathal, Michael V.

    2013-01-01

    The mechanical properties of several cast blade superalloys and one powder metallurgy disk superalloy were assessed for potential use in a dual alloy hybrid disk concept of joined dissimilar bore and web materials. Grain size was varied for each superalloy class. Tensile, creep, fatigue, and notch fatigue tests were performed at 704 to 815 degC. Typical microstructures and failure modes were determined. Preferred materials were then selected for future study as the bore and rim alloys in this hybrid disk concept. Powder metallurgy superalloy LSHR at 15 micron grain size and single crystal superalloy LDS-1101+Hf were selected for further study, and future work is recommended to develop the hybrid disk concept.

  9. High temperature oxidation and corrosion behavior of Ni-base superalloy in He environment

    International Nuclear Information System (INIS)

    Lee, Gyoeng Geun; Park, Ji Yeon; Jung, Su jin

    2010-11-01

    Ni-base superalloy is considered as a IHX (Intermediate Heat Exchanger) material for VHTR (Very High Temperature Gas-Cooled Reactor). The helium environment in VHTR contains small amounts of impure gases, which cause oxidation, carburization, and decarburization. In this report, we conducted the literature survey about the high temperature behavior of Ni-base superalloys in air and He environments. The basic information of Ni-base superalloy and the basic metal-oxidation theory were briefly stated. The He effect on the corrosion of Ni-base superalloy was also summarized. This works would provide a brief suggestion for the next research topic for the application of Ni-base superalloy to VHTR

  10. Combustion-Driven Oscillation in Process Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Seebold, J.G. [Chevron Corporation (Retired), 198 James Avenue, Atherton, CA 94027 (United States)

    2005-10-15

    At this moment in thousands of process heaters all over the world there are, to borrow a phrase from the late Carl Sagan, 'billions and billions' of Btu/hr beneficially being released entirely free of pulsation. On those few occasions, perhaps a dozen and a half in my career, when I would get the inevitable 'Why me?' call, I have generally responsed with something like, 'Consider yourself lucky, you have a rare scientific curiosity on your hands'. Reflecting on the solutions ultimately found, I'm reminded that many years ago my friend Abbott Putnam shared with me an early AGA (American Gas Association) field-service bulletin that included a prescription for eliminating combustion-driven oscillations in home heating units; viz., 'Drill a hole; if that doesn't work, drill another hole' or words to that effect. Many times have I wished that I still had a copy of that bulletin and in this paper we will have occasion, once again, to reflect upon the value of that advice. In this paper we will discuss an instance that arose in a pioneering installation of a breakthrough development of 'extremely', to distinguish it from 'ultra', low-NOx lean premix burner technology. We will illustrate how, when and under what circumstances combustion-driven oscillation can arise; we will touch on the many alternatives for its elimination that were considered and investigated; and we will discuss three practical alternatives for eliminating combustion-driven oscillations.

  11. Multifamily Heat Pump Water Heater Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Weitzel, E. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2013-11-22

    Although heat pump water heaters (HPWHs) have gained significant attention in recent years as a high efficiency electric water heating solution for single family homes, central HPWHs for commercial or multi-family applications are not as well documented in terms of measured performance and cost effectiveness. To evaluate this technology, the Alliance for Residential Building Innovation team monitored the performance of a 10.5 ton central HPWH installed on a student apartment building at the West Village Zero Net Energy Community in Davis, California. Monitoring data collected over a 16 month period were then used to validate a TRNSYS simulation model. The TRNSYS model was then used to project performance in different climates using local electric rates. Results of the study indicate that after some initial commissioning issues, the HPWH operated reliably with an annual average efficiency of 2.12 (Coefficient of Performance). The observed efficiency was lower than the unit's rated efficiency, primarily due to the fact that the system rarely operated under steady-state conditions. Changes in the system configuration, storage tank sizing, and control settings would likely improve the observed field efficiency. Modeling results suggest significant energy savings relative to electric storage water heating systems (typical annual efficiencies around 0.90) providing for typical simple paybacks of six to ten years without any incentives. The economics versus gas water heating are currently much more challenging given the current low natural gas prices in much of the country. Increased market size for this technology would benefit cost effectiveness and spur greater technology innovation.

  12. Multifamily Heat Pump Water Heater Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Davis Energy Group, Davis, CA (United States). Alliance for Residential Building Innovation; Weitzel, E. [Davis Energy Group, Davis, CA (United States). Alliance for Residential Building Innovation

    2017-03-03

    Although heat pump water heaters (HPWHs) have gained significant attention in recent years as a high efficiency electric water heating solution for single family homes, central HPWHs for commercial or multi-family applications are not as well documented in terms of measured performance and cost effectiveness. To evaluate this technology, the Alliance for Residential Building Innovation team monitored the performance of a 10.5 ton central HPWH installed on a student apartment building at the West Village Zero Net Energy Community in Davis, California. Monitoring data collected over a 16 month period were then used to validate a TRNSYS simulation model. The TRNSYS model was then used to project performance in different climates using local electric rates. Results of the study indicate that after some initial commissioning issues, the HPWH operated reliably with an annual average efficiency of 2.12 (Coefficient of Performance). The observed efficiency was lower than the unit's rated efficiency, primarily due to the fact that the system rarely operated under steady-state conditions. Changes in the system configuration, storage tank sizing, and control settings would likely improve the observed field efficiency. Modeling results suggest significant energy savings relative to electric storage water heating systems (typical annual efficiencies around 0.90) providing for typical simple paybacks of six to ten years without any incentives. The economics versus gas water heating are currently much more challenging given the current low natural gas prices in much of the country. Increased market size for this technology would benefit cost effectiveness and spur greater technology innovation.

  13. Multifamily Heat Pump Water Heater Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Weitzel, E. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2017-03-01

    Although heat pump water heaters (HPWHs) have gained significant attention in recent years as a high efficiency electric water heating solution for single family homes, central HPWHs for commercial or multi-family applications are not as well documented in terms of measured performance and cost effectiveness. To evaluate this technology, the Alliance for Residential Building Innovation team monitored the performance of a 10.5 ton central HPWH installed on a student apartment building at the West Village Zero Net Energy Community in Davis, California. Monitoring data collected over a 16 month period were then used to validate a TRNSYS simulation model. The TRNSYS model was then used to project performance in different climates using local electric rates. Results of the study indicate that after some initial commissioning issues, the HPWH operated reliably with an annual average efficiency of 2.12 (Coefficient of Performance). The observed efficiency was lower than the unit's rated efficiency, primarily due to the fact that the system rarely operated under steady-state conditions. Changes in the system configuration, storage tank sizing, and control settings would likely improve the observed field efficiency. Modeling results suggest significant energy savings relative to electric storage water heating systems (typical annual efficiencies around 0.90) providing for typical simple paybacks of six to ten years without any incentives. The economics versus gas water heating are currently much more challenging given the current low natural gas prices in much of the country. Increased market size for this technology would benefit cost effectiveness and spur greater technology innovation.

  14. Filament heater current modulation for increased filament lifetime

    International Nuclear Information System (INIS)

    Paul, J.D.; Williams, H.E. III.

    1996-01-01

    The surface conversion H-minus ion source employs two 60 mil tungsten filaments which are approximately 17 centimeters in length. These filaments are heated to approximately 2,800 degrees centigrade by 95--100 amperes of DC heater current. The arc is struck at a 120 hertz rate, for 800 microseconds and is generally run at 30 amperes peak current. Although sputtering is considered a contributing factor in the demise of the filament, evaporation is of greater concern. If the peak arc current can be maintained with less average heater current, the filament evaporation rate for this arc current will diminish. In the vacuum of an ion source, the authors expect the filaments to retain much of their heat throughout a 1 millisecond (12% duty) loss of heater current. A circuit to eliminate 100 ampere heater currents from filaments during the arc pulse was developed. The magnetic field due to the 100 ampere current tends to hold electrons to the filament, decreasing the arc current. By eliminating this magnetic field, the arc should be more efficient, allowing the filaments to run at a lower average heater current. This should extend the filament lifetime. The circuit development and preliminary filament results are discussed

  15. Heat Pump Water Heaters and American Homes: A Good Fit?

    Energy Technology Data Exchange (ETDEWEB)

    Franco, Victor; Lekov, Alex; Meyers, Steve; Letschert, Virginie

    2010-05-14

    Heat pump water heaters (HPWHs) are over twice as energy-efficient as conventional electric resistance water heaters, with the potential to save substantial amounts of electricity. Drawing on analysis conducted for the U.S. Department of Energy's recently-concluded rulemaking on amended standards for water heaters, this paper evaluates key issues that will determine how well, and to what extent, this technology will fit in American homes. The key issues include: 1) equipment cost of HPWHs; 2) cooling of the indoor environment by HPWHs; 3) size and air flow requirements of HPWHs; 4) performance of HPWH under different climate conditions and varying hot water use patterns; and 5) operating cost savings under different electricity prices and hot water use. The paper presents the results of a life-cycle cost analysis of the adoption of HPWHs in a representative sample of American homes, as well as national impact analysis for different market share scenarios. Assuming equipment costs that would result from high production volume, the results show that HPWHs can be cost effective in all regions for most single family homes, especially when the water heater is not installed in a conditioned space. HPWHs are not cost effective for most manufactured home and multi-family installations, due to lower average hot water use and the water heater in the majority of cases being installed in conditioned space, where cooling of the indoor environment and size and air flow requirements of HPWHs increase installation costs.

  16. Development of a Phasor Diagram Creator to Visualize the Piston and Displacer Forces in an Advanced Stirling Convertor

    Science.gov (United States)

    Saha, Dipanjan; Lewandowski, Edward J.

    2013-01-01

    The steady state, nearly sinusoidal behavior of the components in a Free Piston Stirling Engine allows for visualization of the forces in the system using phasor diagrams. Based on Newton's second law, F=ma, any phasor diagrams modeling a given component in a system should close if all of the acting forces have been considered. Since the Advanced Stirling Radioisotope Generator (ASRG), currently being developed for future NASA deep space missions, is made up of such nearly sinusoidally oscillating components, its phasor diagrams would also be expected to close. A graphical user interface (GUI) has been written in MATLAB by taking user input data, passing it to Sage, a 1-D thermodynamic modeling program used to model the Stirling convertor, running Sage and then automatically plotting the phasor diagrams. Using this software tool, the effect of varying different Sage inputs on the phasor diagrams was determined. The parameters varied were piston amplitude, hot end temperature, cold end temperature, operating frequency, and displacer spring constant. By using these phasor diagrams, better insight can be gained as to why the convertor operates the way that it does.

  17. Development of a Phasor Diagram Creator to Visualize the Piston and Displacer Forces in an Advanced Stirling Convertor

    Science.gov (United States)

    Saha, Dipanjan; Lewandowski, Edward J.

    2013-01-01

    The steady-state, nearly sinusoidal behavior of the components in a free-piston Stirling engine allows for visualization of the forces in the system using phasor diagrams. Based on Newton's second law, F = ma, any phasor diagrams modeling a given component in a system should close if all of the acting forces have been considered. Since the Advanced Stirling Radioisotope Generator (ASRG), currently being developed for future NASA deep space missions, is made up of such nearly sinusoidally oscillating components, its phasor diagrams would also be expected to close. A graphical user interface (GUI) has been written in MATLAB (MathWorks), which takes user input data, passes it to Sage (Gedeon Associates), a one-dimensional thermodynamic modeling program used to model the Stirling convertor, runs Sage, and then automatically plots the phasor diagrams. Using this software tool, the effect of varying different Sage inputs on the phasor diagrams was determined. The parameters varied were piston amplitude, hot-end temperature, cold-end temperature, operating frequency, and displacer spring constant. These phasor diagrams offer useful insight into convertor operation and performance.

  18. Innovative technologies for powder metallurgy-based disk superalloys: Progress and proposal

    Science.gov (United States)

    Chong-Lin, Jia; Chang-Chun, Ge; Qing-Zhi, Yan

    2016-02-01

    Powder metallurgy (PM) superalloys are an important class of high temperature structural materials, key to the rotating components of aero engines. In the purview of the present challenges associated with PM superalloys, two novel approaches namely, powder preparation and the innovative spray-forming technique (for making turbine disk) are proposed and studied. Subsequently, advanced technologies like electrode-induction-melting gas atomization (EIGA), and spark-plasma discharge spheroidization (SPDS) are introduced, for ceramic-free superalloy powders. Presently, new processing routes are sought after for preparing finer and cleaner raw powders for disk superalloys. The progress of research in spray-formed PM superalloys is first summarized in detail. The spray-formed superalloy disks specifically exhibit excellent mechanical properties. This paper reviews the recent progress in innovative technologies for PM superalloys, with an emphasis on new ideas and approaches, central to the innovation driving techniques like powder processing and spray forming. Project supported by the National Natural Science Foundation of China (Grant Nos. 50974016 and 50071014).

  19. Microstructural and mechanical characterization of injection molded 718 superalloy powders

    Energy Technology Data Exchange (ETDEWEB)

    Özgün, Özgür [Bingol University, Faculty of Engineering and Architecture, Mechanical Eng. Dep., 12000 Bingol (Turkey); Gülsoy, H. Özkan, E-mail: ogulsoy@marmara.edu.tr [Marmara University, Technology Faculty, Metallurgy and Materials Eng. Dep., 34722 Istanbul (Turkey); Yılmaz, Ramazan [Sakarya University, Technology Faculty, Metallurgy and Materials Eng. Dep., 54187 Sakarya (Turkey); Fındık, Fehim [Sakarya University, Technology Faculty, Metallurgy and Materials Eng. Dep., 54187 Sakarya (Turkey) and International University of Sarajevo, Faculty of Engineering and Natural Sciences, Department of Mechanical Engineering, 71000 Sarajevo, Bosnia and Herzegovina (Bosnia and Herzegowina)

    2013-11-05

    Highlights: •Microstructural and mechanical properties of injection molded Nickel 718 superalloy were studied. •The maximum sintered density achieved this study was 97.3% at 1290 °C for 3 hours. •Tensile strength of 1022 MPa and elongation of 5.3% were achieved for sintered-heat treated samples. -- Abstract: This study concerns with the determination of optimum production parameters for injection molding 718 superalloy parts. And at the same time, microstructural and mechanical characterization of these produced parts was also carried out. At the initial stage, 718 superalloy powders were mixed with a multi-component binder system for preparing feedstock. Then the prepared feedstock was granulated and shaped by injection molding. Following this operation, the shaped samples were subjected to the debinding process. These samples were sintered at different temperatures for various times. Samples sintered under the condition that gave way to the highest relative density (3 h at 1290 °C) were solution treated and aged respectively. Sintered, solution treated and aged samples were separately subjected to microstructural and mechanical characterization. Microstructural characterization operations such as X-ray diffraction, optical microscope (OM), scanning electron microscope (SEM), transmission electron microscope (TEM) and elemental analysis showed that using polymeric binder system led to plentiful carbide precipitates to be occurred in the injection molded samples. It is also observed that the volume fractions of the intermetallic phases (γ′ and γ″) obtained by aging treatment were decreased due to the plentiful carbide precipitation in the samples. Mechanical characterization was performed by hardness measurements and tensile tests.

  20. Hot deformation behavior of delta-processed superalloy 718

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Y., E-mail: wangyanhit@yahoo.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); School of Aeronautics and Astronautics, Central South University, Changsha 410083 (China); Shao, W.Z.; Zhen, L.; Zhang, B.Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2011-03-25

    Research highlights: {yields} The peak stress for hot deformation can be described by the Z parameter. {yields} The grain size of DRX was inversely proportional to the Z parameter. {yields} The dissolution of {delta} phases was greatly accelerated under hot deformation. {yields}The {delta} phase stimulated nucleation can serve as the main DRX mechanism. - Abstract: Flow stress behavior and microstructures during hot compression of delta-processed superalloy 718 at temperatures from 950 to 1100 deg. C with strain rates of 10{sup -3} to 1 s{sup -1} were investigated by optical microscopy (OM), electron backscatter diffraction (EBSD) technique and transmission electron microscopy (TEM). The relationship between the peak stress and the deformation conditions can be expressed by a hyperbolic-sine type equation. The activation energy for the delta-processed superalloy 718 is determined to be 467 kJ/mol. The change of the dominant deformation mechanisms leads to the decrease of stress exponent and the increase of activation energy with increasing temperature. The dynamically recrystallized grain size is inversely proportional to the Zener-Hollomon (Z) parameter. It is found that the dissolution rate of {delta} phases under hot deformation conditions is much faster than that under static conditions. Dislocation, vacancy and curvature play important roles in the dissolution of {delta} phases. The main nucleation mechanisms of dynamic recrystallization (DRX) for the delta-processed superalloy 718 include the bulging of original grain boundaries and the {delta} phase stimulated DRX nucleation, which is closely related to the dissolution behavior of {delta} phases under certain deformation conditions.

  1. Study of the oxidation kinetics of the MA 956 superalloy

    International Nuclear Information System (INIS)

    Garcia-Alonso, M.C.; Gonzalez-Carrasco, J.L.; Escudero, M.L.

    1998-01-01

    This work deals with the oxidation kinetics of the MA 956 superalloy in the temperature range of 800-1,200 degree centigree for up to 200 h exposure. During oxidation the alloy develops a fine, compact and very well adhered α-alumina layer, the thickness of which increases with increasing time and temperature. The oxidation kinetics obeys a sub parabolic type behaviour. The scale growth seems to occur by two different oxidation mechanisms; above 1,050 degree centigree, the oxidation process would be controlled by α-alumina, and below 900 degree centigree by γ-alumina. (Author) 17 refs

  2. Oxidation behavior and compositional analysis of aluminized superalloy

    International Nuclear Information System (INIS)

    Khalid, F.A.; Nawaz, F.

    2003-01-01

    The high temperature oxidation behavior of superalloy specimens used for the manufacture of turbine blades has been examined using scanning electron microscopy (SEM) and fine-probe spot and line scan EDS microanalysis techniques. The performance of aluminized coating applied to the specimens has also been examined. It was observed that complex oxides are formed in both coated and uncoated specimens. However the coated specimens revealed a greater stability of gamma phase and integrity of aluminized coating as compared with uncoated specimens. The microchemical and microstructural changes that occurred during oxidation have been analyzed to examine characteristics of oxide layers. (author)

  3. Microstructural causes of negative creep in cast superalloys

    International Nuclear Information System (INIS)

    Frank, G.

    1990-01-01

    The dissertation examines by means of microstructural investigations and modelling calculations two types of superalloys: the nickel-base cast alloy IN 738 LC (γ'-hardened, containing MC and M 23 C 6 carbides), and the cobalt-base cast alloy FSX 414 (containing M 23 C 6 carbides, solid solution-hardened). The task was to determine the causes of microstructural volume contraction, in order to improve and facilitate explanation and extrapolation of the materials' long-term behaviour at high temperatures, and to derive if possible information on appropriate measures preventing negative creep, which may lead to critical damage of bolted joints, for instance. (orig./MM) [de

  4. Safety grade pressurizer heater power supply connector assembly

    International Nuclear Information System (INIS)

    Burnett, J.M.; Daftari, R.M.; Reyns, R.M.

    1987-01-01

    This patent describes a pressurizer heater power supply connector assembly for attaching a power cable to an electric heater within a pressurizer of a pressurized water nuclear reactor system, the electric heater having pin contacts. The assembly comprises: a pin-socket type connector including a tubular body having a first open end carrying a pin-socket contact member and an insert intermediate a shell and the pin-socket contact member, the contact member having socket means for electrically receiving and contacting the pin contacts, and a second open end; a flexible sealed conduit including a flexible corrugated tube having one end connected to the second open end of the pin-socket type connector, and another end; and a shop splice assembly including a header adapter and a hose clamp interconnected between the header adapter and another end of the flexible corrugated tube

  5. Test design requirements: Canister-scale heater test

    International Nuclear Information System (INIS)

    Schauer, M.I.; Craig, P.A.; Stickney, R.G.

    1986-03-01

    This document establishes the Test Design Requirements for the design of a canister scale heater test to be performed in the Exploratory Shaft test facility. The purpose of the test is to obtain thermomechanical rock mass response data for use in validation of the numerical models. The canister scale heater test is a full scale simulation of a high-level nuclear waste container in a prototypic emplacement borehole. Electric heaters are used to simulate the heat loads expected in an actual waste container. This document presents an overview of the test including objectives and justification for the test. A description of the test as it is presently envisioned is included. Discussions on Quality Assurance and Safety are also included in the document. 12 refs., 1 fig

  6. Loss of feedwater heater analysis for the South Texas Project

    International Nuclear Information System (INIS)

    Joyce, K.C.; Johnson, M.R.; Albury, C.R.

    1987-01-01

    The results of the steady state and transient analyses of the low pressure feedwater heater train for the South Texas Nuclear Project are presented. The South Texas Project consists of two 1250 MW Westinghouse PWR units. This analysis was performed using the Modular Modeling System (MMS) simulation code. The model presented will be incorporated into the secondary side model in support of the plant training simulator and the analysis of secondary side transients. Results of this analysis are considered preliminary until benchmarked against actual plant data. A model description of the feedwater heater train from the condensate pumps to the deaerator is presented. The methodology used to develop the model is also discussed. Results of the steady state run are presented, and a transient, the loss of extraction steam to feedwater heater 15A, is examined

  7. Theoretical temperature fields for the Stripa heater project. Vol. 1

    International Nuclear Information System (INIS)

    Chan, T.; Cook, N.G.W.; Tsang, C.F.

    1978-09-01

    The report concerns thermal conduction calculations for the three in-situ heater experiments at Stripa which constitute part of the Swedish-American Cooperative Program on Radioactive Waste Storage in Mined Caverns. A semianalytic solution based on the Green's function method has been developed for an array of arbitrary time-dependent finite line heaters in a semi-infinite medium. This method as well as a three dimensional numerical model using IFD (Integrated Finite Difference) technique has been applied to model the field situations at Stripa. Comparison has demonstrated that the finite line source solution for the rock temperature is in excellent agreement with the numerical model solution as well as with a closed form finite cylinder source solution. It was found that maximum temperature rise in the rock within the two year experiment period will be 178 0 C for the 3.6 kW full-scale heater experiment, 345 0 C for the full-scale experiment with a 5 kW central heater and eight 0.72 kW peripheral heaters, and less than 200 0 C for the time-scaled experiment. The ring of eight peripheral heaters in the second full-scale experiment will provide a nominally uniform temperature rise within its perimeter a few weeks after turn-on. The high temperature zone is localized throughout the duration of all three experiments. Nevertheless, the effect of different spacings on the thermal interaction between adjacent radioactive waste canisters will be demonstrated by the time-scaled experiment. Detailed results are presented in the form of tables, temperature profiles and contour plots. Predicted temperatures have been stored in an on-site computer for real-time comparison with field data. 56 figures, 7 tables

  8. Flat plate solar air heater with latent heat storage

    Science.gov (United States)

    Touati, B.; Kerroumi, N.; Virgone, J.

    2017-02-01

    Our work contains two parts, first is an experimental study of the solar air heater with a simple flow and forced convection, we can use thatlaste oneit in many engineering's sectors as solardrying, space heating in particular. The second part is a numerical study with ansys fluent 15 of the storage of part of this solar thermal energy produced,using latent heat by using phase change materials (PCM). In the experimental parts, we realize and tested our solar air heater in URER.MS ADRAR, locate in southwest Algeria. Where we measured the solarradiation, ambient temperature, air flow, thetemperature of the absorber, glasses and the outlet temperature of the solar air heater from the Sunrise to the sunset. In the second part, we added a PCM at outlet part of the solar air heater. This PCM store a part of the energy produced in the day to be used in peak period at evening by using the latent heat where the PCMs present a grateful storagesystem.A numerical study of the fusion or also named the charging of the PCM using ANSYS Fluent 15, this code use the method of enthalpies to solve the fusion and solidification formulations. Furthermore, to improve the conjugate heat transfer between the heat transfer fluid (Air heated in solar plate air heater) and the PCM, we simulate the effect of adding fins to our geometry. Also, four user define are write in C code to describe the thermophysicalpropriety of the PCM, and the inlet temperature of our geometry which is the temperature at the outflow of the solar heater.

  9. High temperature deformation mechanisms of L12-containing Co-based superalloys

    Science.gov (United States)

    Titus, Michael Shaw

    Ni-based superalloys have been used as the structural material of choice for high temperature applications in gas turbine engines since the 1940s, but their operating temperature is becoming limited by their melting temperature (Tm =1300degrees C). Despite decades of research, no viable alternatives to Ni-based superalloys have been discovered and developed. However, in 2006, a ternary gamma' phase was discovered in the Co-Al-W system that enabled a new class of Co-based superalloys to be developed. These new Co-based superalloys possess a gamma-gamma' microstructure that is nearly identical to Ni-based superalloys, which enables these superalloys to achieve extraordinary high temperature mechanical properties. Furthermore, Co-based alloys possess the added benefit of exhibiting a melting temperature of at least 100degrees C higher than commercial Ni-based superalloys. Superalloys used as the structural materials in high pressure turbine blades must withstand large thermomechanical stresses imparted from the rotating disk and hot, corrosive gases present. These stresses induce time-dependent plastic deformation, which is commonly known as creep, and new superalloys must possess adequate creep resistance over a broad range of temperature in order to be used as the structural materials for high pressure turbine blades. For these reasons, this research focuses on quantifying high temperature creep properties of new gamma'-containing Co-based superalloys and identifying the high temperature creep deformation mechanisms. The high temperature creep properties of new Co- and CoNi-based alloys were found to be comparable to Ni-based superalloys with respect to minimum creep rates and creep-rupture lives at 900degrees C up to the solvus temperature of the gamma' phase. Co-based alloys exhibited a propensity for extended superlattice stacking fault formation in the gamma' precipitates resulting from dislocation shearing events. When Ni was added to the Co-based compositions

  10. CREATION OF OPTIMIZATION MODEL OF STEAM BOILER RECUPERATIVE AIR HEATER

    Directory of Open Access Journals (Sweden)

    N. B. Carnickiy

    2006-01-01

    Full Text Available The paper proposes to use a mathematical modeling as one of the ways intended to improve quality of recuperative air heater design (RAH without significant additional costs, connected with the change of design materials or fuel type. The described conceptual mathematical AHP optimization model of RAH consists of optimized and constant parameters, technical limitations and optimality criteria.The paper considers a methodology for search of design and regime parameters of an air heater which is based on the methods of multi-criteria optimization. Conclusions for expediency of the given approach usage are made in the paper.

  11. Heater-Integrated Cantilevers for Nano-Samples Thermogravimetric Analysis

    Directory of Open Access Journals (Sweden)

    Valeria Toffoli

    2013-12-01

    Full Text Available The design and characteristics of a micro-system for thermogravimetric analysis (TGA in which heater, temperature sensor and mass sensor are integrated into a single device are presented. The system consists of a suspended cantilever that incorporates a microfabricated resistor, used as both heater and thermometer. A three-dimensional finite element analysis was used to define the structure parameters. TGA sensors were fabricated by standard microlithographic techniques and tested using milli-Q water and polyurethane microcapsule. The results demonstrated that our approach provides a faster and more sensitive TGA with respect to commercial systems.

  12. Performance of Thermosyphon Solar Water Heaters in Series

    Directory of Open Access Journals (Sweden)

    Tsong-Sheng Lee

    2012-08-01

    Full Text Available More than a single thermosyphon solar water heater may be employed in applications when considerable hot water consumption is required. In this experimental investigation, eight typical Taiwanese solar water heaters were connected in series. Degree of temperature stratification and thermosyphon flow rate in a horizontal tank were evaluated. The system was tested under no-load, intermittent and continuous load conditions. Results showed that there was stratification in tanks under the no-load condition. Temperature stratification also redeveloped after the draw-off. Analysis of thermal performance of the system was conducted for each condition.

  13. Quench Heater Experiments on the LHC Main Superconducting Magnets

    OpenAIRE

    Rodríguez-Mateos, F; Pugnat, P; Sanfilippo, S; Schmidt, R; Siemko, A; Sonnemann, F

    2000-01-01

    In case of a quench in one of the main dipoles and quadrupoles of CERN's Large Hadron Collider (LHC), the magnet has to be protected against excessive temperatures and high voltages. In order to uniformly distribute the stored magnetic energy in the coils, heater strips installed in the magnet are fired after quench detection. Tests of different quench heater configurations were performed on various 1 m long model and 15 m long prototype dipole magnets, as well as on a 3 m long prototype quad...

  14. Heater induced quenches in SSC [Superconducting Super Collider] model dipoles

    International Nuclear Information System (INIS)

    Hassenzahl, W.V.

    1986-10-01

    A 1-m long SSC dipole constructed at the Lawrence Berkeley laboratory was subjected to a series of heater induced quenches to determine: axial quench propagation velocities, transverse quench propagation, and conductor temperature rise. Quenches were produced by 3 heaters at different locations in the magnet and at several currents. The results of these studies are described and are compared to previously published theoretical studies of quenches on the SSC dipoles. These results are shown to be in agreement with the calculations of the program ''QUENCH'', which includes an increase of the quench velocity during the first few milliseconds of the quench

  15. Exposure of Ontario workers to radiofrequency fields from dielectric heaters

    International Nuclear Information System (INIS)

    Bitran, M.E.; Nishio, J.M.; Charron, D.E.

    1992-01-01

    As part of a program to assess and reduce the exposure of Ontario workers to non-ionizing radiations, stray electric and magnetic fields from 383 dielectric heaters were measured in 71 industrial establishments from 1988 to 1990. This represents a population of over 800 workers potentially exposed to radiofrequency (RE) electromagnetic fields. Electric and magnetic field strengths at the head, waist, and thigh levels of the operators, corrected by duty cycle, are presented for the different heater types surveyed. Worker exposure data and compliance with Ontario radiofrequency exposure guidelines are discussed. (author)

  16. Heater-Integrated Cantilevers for Nano-Samples Thermogravimetric Analysis

    Science.gov (United States)

    Toffoli, Valeria; Carrato, Sergio; Lee, Dongkyu; Jeon, Sangmin; Lazzarino, Marco

    2013-01-01

    The design and characteristics of a micro-system for thermogravimetric analysis (TGA) in which heater, temperature sensor and mass sensor are integrated into a single device are presented. The system consists of a suspended cantilever that incorporates a microfabricated resistor, used as both heater and thermometer. A three-dimensional finite element analysis was used to define the structure parameters. TGA sensors were fabricated by standard microlithographic techniques and tested using milli-Q water and polyurethane microcapsule. The results demonstrated that our approach provides a faster and more sensitive TGA with respect to commercial systems.

  17. Precipitate microstructure evolution in exposed IN738LC superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Strunz, Pavel, E-mail: strunz@ujf.cas.cz [Nuclear Physics Institute ASCR, CZ-25068 Řež near Prague (Czech Republic); Petrenec, Martin [Institute of Physics of Materials of the AS CR, Brno (Czech Republic); Gasser, Urs [Laboratory for Neutron Scattering, PSI, CH-5232 Villigen (Switzerland); Tobiáš, Jiří; Polák, Jaroslav [Institute of Physics of Materials of the AS CR, Brno (Czech Republic); Šaroun, Jan [Nuclear Physics Institute ASCR, CZ-25068 Řež near Prague (Czech Republic)

    2014-03-15

    Highlights: • Evolution of γ′-phase morphology in IN738LC Ni-base superalloy was examined by SANS. • In situ tests at high temperatures revealed trimodal precipitate distribution. • Formation, dissolution and (slow) kinetics of small γ′ precipitates was determined. • Equilibrium volume fraction of γ′ phase is significantly higher than 45%. • The small γ′ precipitates arise regardless the application of the mechanical load. -- Abstract: Nickel base superalloy IN738LC has been studied after low-cycle fatigue by Small Angle Neutron Scattering (SANS). Samples subjected to high-temperature low-cycle fatigue were annealed at various temperatures to change the size and the distribution of precipitates. Ex and in situ SANS and TEM studies were performed. It was found that additional precipitates are formed either during slow cooling from high temperatures or after reheating above 570 °C. Their size and distribution were evaluated. The precipitates arise regardless the application of the mechanical load. Nevertheless, these small precipitates influence low-cycle fatigue resistance. From the SANS data, it can be also deduced that the equilibrium volume fraction of γ′-precipitates at temperatures from room temperature to 825 °C is significantly higher than 45%. The kinetics of formation of small and medium-size γ′ precipitates at 700 and 800 °C was determined as well.

  18. Effects of cobalt in nickel-base superalloys

    Science.gov (United States)

    Tien, J. K.; Jarrett, R. N.

    1983-01-01

    The role of cobalt in a representative wrought nickel-base superalloy was determined. The results show cobalt affecting the solubility of elements in the gamma matrix, resulting in enhanced gamma' volume fraction, in the stabilization of MC-type carbides, and in the stabilization of sigma phase. In the particular alloy studied, these microstructural and microchemistry changes are insufficient in extent to impact on tensile strength, yield strength, and in the ductilities. Depending on the heat treatment, creep and stress rupture resistance can be cobalt sensitive. In the coarse grain, fully solutioned and aged condition, all of the alloy's 17% cobalt can be replaced by nickel without deleteriously affecting this resistance. In the fine grain, partially solutioned and aged condition, this resistance is deleteriously affected only when one-half or more of the initial cobalt content is removed. The structure and property results are discussed with respect to existing theories and with respect to other recent and earlier findings on the impact of cobalt, if any, on the performance of nickel-base superalloys.

  19. Failure mechanisms of superhard materials when cutting superalloys

    International Nuclear Information System (INIS)

    Focke, A.E.; Westermann, F.E.; Ermi, A.; Yavelak, J.; Hoch, M.

    1975-01-01

    The present research studies the reasons for the failure of tungsten carbide tools while cutting superalloys. There is a continuous layer of the superalloy in the bottom of the crater which from time to time is torn away locally, taking tungsten carbide crystal with it. Under recommended cutting conditions a plateau (unworn cutting surface) separates the crater from the cutting edge of the tool when cutting AISI 4340. This plateau is totally absent in all cutting of Inconel 718, even in short, two-minute tests. The crater intersects the cutting edge--only a thin wedge of carbide is left which either breaks off or deforms and wears very rapidly. Temperature measurements carried out by use of an infrared detector aimed on the corner of the tungsten carbide indicate at recommended speeds a sharp rise of the temperature at the beginning of the cutting operation, then a steady-state very slow increase as the cutting continues, and finally just before tool failure a very rapid increase in the temperature again. Scanning and replica electron microscopy through the crater and flank face shows that both under the crater and in the back of the cutting edge a fairly deep layer of ''disturbed metal'' exists in which the tungsten carbide grains are much smaller and have much more rounded edges than in the original material. 10 figures, 4 tables

  20. Microstrain evolution during creep of a high volume fraction superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Ma, S. [Materials Department, New Mexico Tech, Socorro, NM 87801 (United States); Brown, D. [Los Alamos National Laboratory, Los Alamos, NM (United States); Bourke, M.A.M. [Los Alamos National Laboratory, Los Alamos, NM (United States); Daymond, M.R. [Rutherford Appleton Laboratory, ISIS Facility, Chilton, Didcot, Oxon OX11 0QX (United Kingdom); Majumdar, B.S. [Materials Department, New Mexico Tech, Socorro, NM 87801 (United States)]. E-mail: majumdar@nmt.edu

    2005-06-15

    The creep of superalloys containing a high volume fraction of {gamma}' phase is significantly influenced by initial misfit and by the evolution of internal stresses. An in situ neutron diffraction technique was used to monitor elastic microstrains in a polycrystalline superalloy, CM247 LC. The misfit was nearly zero at room temperature and it increased to -0.17% at 900 deg. C. These values are rationalized in terms of thermal mismatch using an eigenstrain formulation and a simple formula is derived to relate the thermal mismatch to the misfit strain. During creep at 425 MPa at 900 deg. C, the material exhibited primarily tertiary behavior. For grains with [0 0 1] axis close to the loading direction, the elastic microstrain in the loading direction increased with creep time for the {gamma}' phase, whereas the opposite occurred for the {gamma} phase. These results are explained in terms of constrained deformation in the narrow {gamma} channels and by an interface dislocation buildup. TEM analysis of the crept microstructure provides evidence of the interface dislocation network.

  1. High-Temperature Compatible Nickel Silicide Thermometer And Heater For Catalytic Chemical Microreactors

    DEFF Research Database (Denmark)

    Jensen, Søren; Quaade, U.J.; Hansen, Ole

    2005-01-01

    Integration of heaters and thermometers is important for agile and accurate control and measurement of the thermal reaction conditions in microfabricated chemical reactors (microreactors). This paper describes development and operation of nickel silicide heaters and temperature sensors...... for temperatures exceeding 700 °C. The heaters and thermometers are integrated with chemical microreactors for heterogeneous catalytic conversion of gasses, and thermally activated catalytic conversion of CO to CO2 in the reactors is demonstrated. The heaters and thermometers are shown to be compatible...

  2. Effect of Collector Aspect Ratio on the Thermal Performance of Wavy Finned Absorber Solar Air Heater

    OpenAIRE

    Abhishek Priyam; Prabha Chand

    2016-01-01

    A theoretical investigation on the effect of collector aspect ratio on the thermal performance of wavy finned absorber solar air heaters has been performed. For the constant collector area, the various performance parameters have been calculated for plane and wavy finned solar air heaters. It has been found that the performance of wavy finned solar air heater improved with the increase in the collector aspect ratio. The performance of wavy finned solar air heater has been found 30 percent hig...

  3. Exergy Based Performance Analysis of Double Flow Solar Air Heater with Corrugated Absorber

    OpenAIRE

    S. P. Sharma; Som Nath Saha

    2017-01-01

    This paper presents the performance, based on exergy analysis of double flow solar air heaters with corrugated and flat plate absorber. A mathematical model of double flow solar air heater based on energy balance equations has been presented and the results obtained have been compared with that of a conventional flat-plate solar air heater. The double flow corrugated absorber solar air heater performs thermally better than the flat plate double flow and conventional flat-plate solar air heate...

  4. Experimental Research of a Water-Source Heat Pump Water Heater System

    OpenAIRE

    Zhongchao Zhao; Yanrui Zhang; Haojun Mi; Yimeng Zhou; Yong Zhang

    2018-01-01

    The heat pump water heater (HPWH), as a portion of the eco-friendly technologies using renewable energy, has been applied for years in developed countries. Air-source heat pump water heaters and solar-assisted heat pump water heaters have been widely applied and have become more and more popular because of their comparatively higher energy efficiency and environmental protection. Besides use of the above resources, the heat pump water heater system can also adequately utilize an available wat...

  5. Design procedure of capsule with multistage heater control (named MUSTAC)

    International Nuclear Information System (INIS)

    Someya, Hiroyuki; Endoh, Yasuichi; Hoshiya, Taiji; Niimi, Motoji; Harayama, Yasuo

    1990-11-01

    A capsule with electric heaters at multistage (named MUSTAC) is a type of capsule used in JMTR. The heaters are assembled in the capsule. Supply electric current to the heaters can be independently adjusted with a control systems that keeps irradiation specimens to constant temperature. The capsule being used, the irradiation specimen are inserted into specimen holders. Gas-gap size, between outer surface of specimen holders and inner surface of capsule casing, is calculated and determined to be flatten temperature of loaded specimens over the region. The rise or drop of specimen temperature in accordance with reactor power fluctuations is corrected within the target temperature of specimen by using the heaters filled into groove at specimen holder surface. The present report attempts to propose a reasonable design procedure of the capsules by means of compiling experience for designs, works and irradiation data of the capsules and to prepare for useful informations against onward capsule design. The key point of the capsule lies on thermal design. Now design thermal calculations are complicated in case of specimen holder with multihole. Resolving these issues, it is considered from new on that an emphasis have to placed on settling a thermal calculation device, for an example, a computer program on calculation specimen temperature. (author)

  6. Embedded cladding surface thermocouples on Zircaloy-sheathed heater rods

    International Nuclear Information System (INIS)

    Wilkins, S.C.

    1977-06-01

    Titanium-sheathed Type K thermocouples embedded in the cladding wall of zircaloy-sheathed heater rods are described. These thermocouples constitute part of a program intended to characterize the uncertainty of measurements made by surface-mounted cladding thermocouples on nuclear fuel rods. Fabrication and installation detail, and laboratory testing of sample thermocouple installations are included

  7. Feedwater heater performance evaluation using the heat exchanger workstation

    International Nuclear Information System (INIS)

    Ranganathan, K.M.; Singh, G.P.; Tsou, J.L.

    1995-01-01

    A Heat Exchanger Workstation (HEW) has been developed to monitor the condition of heat exchanging equipment power plants. HEW enables engineers to analyze thermal performance and failure events for power plant feedwater heaters. The software provides tools for heat balance calculation and performance analysis. It also contains an expert system that enables performance enhancement. The Operation and Maintenance (O ampersand M) reference module on CD-ROM for HEW will be available by the end of 1995. Future developments of HEW would result in Condenser Expert System (CONES) and Balance of Plant Expert System (BOPES). HEW consists of five tightly integrated applications: A Database system for heat exchanger data storage, a Diagrammer system for creating plant heat exchanger schematics and data display, a Performance Analyst system for analyzing and predicting heat exchanger performance, a Performance Advisor expert system for expertise on improving heat exchanger performance and a Water Calculator system for computing properties of steam and water. In this paper an analysis of a feedwater heater which has been off-line is used to demonstrate how HEW can analyze the performance of the feedwater heater train and provide an economic justification for either replacing or repairing the feedwater heater

  8. Solar water heaters in China: A new day dawning

    NARCIS (Netherlands)

    Han, Jingyi; Mol, A.P.J.; Lu, Y.

    2010-01-01

    Solar thermal utilization, especially the application of solar water heater technology, has developed rapidly in China in recent decades. Manufacturing and marketing developments have been especially strong in provinces such as Zhejiang, Shandong and Jiangsu. This paper takes Zhejiang, a relatively

  9. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 10 2010-07-01 2010-07-01 false Incinerators, boilers, and process... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters. (a) Equipment and operating requirements. (1) Owners or operators using incinerators, boilers, or process...

  10. South Africa. Fertile ground for solar water heaters

    Energy Technology Data Exchange (ETDEWEB)

    Oirere, Shem

    2012-07-01

    The national solar water heating plan, launched by South Africa's state power utility Eskom, seems to be making good progress with the power generator saying at least 215,000 solar water heater (SWH) systems had been installed by February this year. (orig.)

  11. Preheating Water In The Covers Of Solar Water Heaters

    Science.gov (United States)

    Bhandari, Pradeep

    1995-01-01

    Solar water heaters that include glass covers over absorber plates redesigned to increase efficiencies according to proposal. Redesign includes modification of single-layer glass cover into double-layer glass cover and addition of plumbing so cool water to be heated made to flow between layers of cover before entering absorber plate.

  12. Laboratory Performance Evaluation of Residential Integrated Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B.; Hudon, K.; Christensen, D.

    2014-06-01

    This paper explores the laboratory performance of five integrated Heat Pump Water Heaters (HPWHs) across a wide range of operating conditions representative of U.S. climate regions. HPWHs are expected to provide significant energy savings in certain climate zones when compared to typical electric resistance water heaters. Results show that this technology is a viable option in most climates, but differences in control schemes and design features impact the performance of the units tested. Tests were conducted to map heat pump performance across the operating range and to determine the logic used to control the heat pump and the backup electric heaters. Other tests performed include two unique draw profile tests, reduced air flow performance tests and the standard DOE rating tests. The results from all these tests are presented here for all five units tested. The results of these tests will be used to improve the EnergyPlus heat pump water heater for use in BEopt™ whole-house building simulations.

  13. Laboratory Performance Evaluation of Residential Integrated Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B.; Hudon, K.; Christensen, D.

    2014-06-01

    This paper explores the laboratory performance of five integrated Heat Pump Water Heaters (HPWHs) across a wide range of operating conditions representative of US climate regions. HPWHs are expected to provide significant energy savings in certain climate zones when compared to typical electric resistance water heaters. Results show that this technology is a viable option in most climates, but differences in control schemes and design features impact the performance of the units tested. Tests were conducted to map heat pump performance across the operating range and to determine the logic used to control the heat pump and the backup electric heaters. Other tests performed include two unique draw profile tests, reduced air flow performance tests and the standard DOE rating tests. The results from all these tests are presented here for all five units tested. The results of these tests will be used to improve the EnergyPlus heat pump water heater for use in BEopt(tm) whole-house building simulations.

  14. Design and performance of low-wattage electrical heater probe

    International Nuclear Information System (INIS)

    Biddle, R.; Wetzel, J.R.; Cech, R.

    1997-01-01

    A mound electrical calibration heater (MECH) has been used in several EG and G Mound developed calorimeters as a calibration tool. They are very useful over the wattage range of a few to 500 W. At the lower end of the range, a bias develops between the MECH probe and calibrated heat standards. A low-wattage electrical calibration heater (L WECH) probe is being developed by the Safeguards Science and Technology group (NIS-5) of Los Alamos National Laboratory based upon a concept proposed by EG and G Mound personnel. The probe combines electrical resistive heating and laser-light powered heating. The LWECH probe is being developed for use with power settings up to 2W. The electrical heater will be used at the high end of the range, and laser-light power will be used low end of the wattage range. The system consists of two components: the heater probe and a control unit. The probe is inserted into the measuring cavity through an opening in the insulating baffle, and a sleeve is required to adapt to the measuring chamber. The probe is powered and controlled using electronics modules located separately. This paper will report on the design of the LWECH probe, initial tests, and expected performance

  15. NORTH PORTAL - WATER HEATER CALCULATION - CHANGE HOUSE FACILITY No.5008

    International Nuclear Information System (INIS)

    R.B. Blackstone

    1996-01-01

    The purpose of this design analysis and calculation is to determine the demand for hot water in the Change House Facility and the selection of a water heater of appropriate size in accordance with the Uniform Plumbing Code (Section 4.4.1) and U.S. Department of Energy Order 6430.1A-1540 (Section 4.4.2)

  16. 40 CFR 65.149 - Boilers and process heaters.

    Science.gov (United States)

    2010-07-01

    ... stream is not introduced as or with the primary fuel, a temperature monitoring device in the fire box...-throughput transfer racks, as applicable, shall meet the requirements of this section. (2) The vent stream... thermal units per hour) or greater. (ii) A boiler or process heater into which the vent stream is...

  17. Assessment of a Hybrid Retrofit Gas Water Heater

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, Marc [Davis Energy Group, Davis, CA (United States); Weitzel, Elizabeth [Davis Energy Group, Davis, CA (United States); Backman, Christine [Davis Energy Group, Davis, CA (United States)

    2017-02-28

    This project completed a modeling evaluation of a hybrid gas water heater that combines a reduced capacity tankless unit with a downsized storage tank. This product would meet a significant market need by providing a higher efficiency gas water heater solution for retrofit applications while maintaining compatibility with the 1/2 inch gas lines and standard B vents found in most homes. The TRNSYS simulation tool was used to model a base case 0.60 EF atmospheric gas storage water, a 0.82 EF non-condensing gas tankless water heater, an existing (high capacity) hybrid unit on the market, and an alternative hybrid unit with lower storage volume and reduced gas input requirements. Simulations were completed under a 'peak day' sizing scenario with 183 gpd hot water loads in a Minnesota winter climate case. Full-year simulations were then completed in three climates (ranging from Phoenix to Minneapolis) for three hot water load scenarios (36, 57, and 96 gpd). Model projections indicate that the alternative hybrid offers an average 4.5% efficiency improvement relative to the 0.60 EF gas storage unit across all scenarios modeled. The alternative hybrid water heater evaluated does show promise, but the current low cost of natural gas across much of the country and the relatively small incremental efficiency improvement poses challenges in initially building a market demand for the product.

  18. Assessment of a Hybrid Retrofit Gas Water Heater

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, Marc [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Weitzel, Elizabeth [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Backman, Christine [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2017-02-01

    This project completed a modeling evaluation of a hybrid gas water heater that combines a reduced capacity tankless unit with a downsized storage tank. This product would meet a significant market need by providing a higher efficiency gas water heater solution for retrofit applications while maintaining compatibility with the 1/2 inch gas lines and standard B vents found in most homes. The TRNSYS simulation tool was used to model a base case 0.60 EF atmospheric gas storage water, a 0.82 EF non-condensing gas tankless water heater, an existing (high capacity) hybrid unit on the market, and an alternative hybrid unit with lower storage volume and reduced gas input requirements. Simulations were completed under a 'peak day' sizing scenario with 183 gpd hot water loads in a Minnesota winter climate case. Full-year simulations were then completed in three climates (ranging from Phoenix to Minneapolis) for three hot water load scenarios (36, 57, and 96 gpd). Model projections indicate that the alternative hybrid offers an average 4.5% efficiency improvement relative to the 0.60 EF gas storage unit across all scenarios modeled. The alternative hybrid water heater evaluated does show promise, but the current low cost of natural gas across much of the country and the relatively small incremental efficiency improvement poses challenges in initially building a market demand for the product.

  19. Marketing and promoting solar water heaters to home builders

    Energy Technology Data Exchange (ETDEWEB)

    Keller, C.; Ghent, P.

    1999-12-06

    This is the final report of a four-task project to develop a marketing plan designed for businesses interested in marketing solar water heaters in the new home industry. This report outlines suggested marketing communication materials and other promotional tools focused on selling products to the new home builder. Information relevant to promoting products to the new home buyer is also included.

  20. Implementing and Testing the LINTAB, HEATER and PLOTTAB code package

    International Nuclear Information System (INIS)

    Cullen, D.E.; Smith, J.J.

    1987-07-01

    Enclosed is a description of the magnetic tape or floppy diskette containing the LINTAB, HEATER and PLOTTAB code package. In addition detailed information is provided on implementation and testing of these codes. These codes are documented in IAEA-NDS-84. (author)

  1. Fast thermal nanoimprint lithography by a stamp with integrated heater

    DEFF Research Database (Denmark)

    Tormen, Massimo; Malureanu, Radu; Pedersen, Rasmus Haugstrup

    2008-01-01

    We propose fast nanoimprinting lithography (NIL) process based on the use of stamps with integrated heater. The latter consists of heavily ion implantation n-type doped silicon layer buried below the microstructured surface of the stamp. The stamp is heated by Joule effect, by 50 μs 25 Hz...

  2. Creep properties of heat-resistant superalloys for nuclear plants in helium

    International Nuclear Information System (INIS)

    Shimizu, Shigeki; Satoh, Keisuke; Honda, Yoshio; Matsuda, Shozo; Murase, Hirokazu

    1979-01-01

    Creep properties of candidate superalloys for VHTR components in a helium environment at both temperatures of 800 0 C and 900 0 C were compared with those of the same alloys in the atmospheric condition, and the superalloys were contrasted with each other from the viewpoint of high temperature structural design. At 800 0 C, no significant effect of a helium environment on creep properties of the superalloys is observed. At 900 0 C, however, creep strength of Inconel 617, Incoloy 800 and Incoloy 807 in the helium environment decrease more than in the atmospheric environment. In Hastelloy X and Inconel 625, there is no significant difference between creep strengths in helium and those in the atmospheric condition. Concerning So and St values in helium at 900 0 C, Inconel 617 and Hastelloy X are clearly superior to other superalloys. (author)

  3. Advanced Scale Bridging Microstructure Analysis of Single Crystal Ni-Base Superalloys

    Czech Academy of Sciences Publication Activity Database

    Parsa, A. B.; Wollgramm, P.; Buck, H.; Somsen, C.; Kostka, A.; Povstugar, I.; Choi, P.-P.; Raabe, D.; Dlouhý, Antonín; Müller, J.; Spiecker, E.; Demtroder, K.; Schreuer, J.; Neuking, K.; Eggeler, G.

    2015-01-01

    Roč. 17, č. 2 (2015), s. 216-230 ISSN 1438-1656 Institutional support: RVO:68081723 Keywords : High temperature materials * Nickel based superalloys * EPMA * HRTEM Subject RIV: JG - Metallurgy Impact factor: 1.817, year: 2015

  4. High Temperature Degradation of Powder-processed Ni-based Superalloy

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Pizúrová, Naděžda; Roupcová, Pavla; Dymáček, Petr

    2015-01-01

    Roč. 22, č. 2 (2015), s. 85-94 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : powder materials * polycrystalline Ni-based superalloy * creep machine grips * oxidation Subject RIV: JG - Metallurgy

  5. High temperature properties of polycrystalline γ"'-strengthened cobalt-base superalloys

    International Nuclear Information System (INIS)

    Bauer, Alexander

    2016-01-01

    The recent discovery of a stable γ"'-phase in Co-based superalloys opened up a pathway for the development of a new high temperature material class, which is similar in microstructure and properties to the modern γ"'-hardened Ni-based superalloys. In this work, the first attempt was done to check the influence of several for Ni-based superalloys typical alloying elements on the properties of the new Co-based superalloys. It became clear that the basic characteristics of the first experimental alloys are similar to those of the γ"'-hardened Ni-based alloys. The results of the multinary experimental alloys show that, based on the insight gained so far, targeted alloy development is possible. These materials have the potential to be used as disc materials in turbines.

  6. Nickel-base superalloy powder metallurgy: state-of-the-art

    International Nuclear Information System (INIS)

    Allen, M.M.; Athey, R.L.; Moore, J.B.

    1975-01-01

    Development of powder metallurgical methods for fabrication of Ni-base superalloy turbine engine disks is reviewed. Background studies are summarized and current state-of-art is discussed for the F100 jet engine, advanced applications, and forging processes

  7. Recovery of creep properties of the nickel-base superalloy nimonic 105

    CSIR Research Space (South Africa)

    Girdwood, RB

    1996-01-01

    Full Text Available Uniaxial constant stress creep tests were performed on the wrought nickel-base superalloy Nimonic 105. Entire creep curves were recorded and curve shapes analysed using the Theta Projection Concept. Rejuventive procedures were applied to pre...

  8. Microstructural studies of carbides in MAR-M247 nickel-based superalloy

    Science.gov (United States)

    Szczotok, A.; Rodak, K.

    2012-05-01

    Carbides play an important role in the strengthening of microstructures of nickel-based superalloys. Grain boundary carbides prevent or retard grain-boundary sliding and make the grain boundary stronger. Carbides can also tie up certain elements that would otherwise promote phase instability during service. Various types of carbides are possible in the microstructure of nickel-based superalloys, depending on the superalloy composition and processing. In this paper, scanning electron and scanning transmission electron microscopy studies of carbides occurring in the microstructure of polycrystalline MAR-M247 nickel-based superalloy were carried out. In the present work, MC and M23C6 carbides in the MAR-M247 microstructure were examined.

  9. 77 FR 74559 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Water Heaters...

    Science.gov (United States)

    2012-12-17

    ... Conservation Program for Consumer Products: Test Procedures for Residential Water Heaters, Direct Heating... Energy (DOE) is amending its test procedures for residential water heaters, direct heating equipment (DHE... necessary for residential water heaters, because the existing test procedures for those products already...

  10. 76 FR 56347 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Water Heaters...

    Science.gov (United States)

    2011-09-13

    ... Conservation Program for Consumer Products: Test Procedures for Residential Water Heaters, Direct Heating... proposed to amend, where appropriate, its test procedures for residential water heaters, direct heating... notes that the test procedure and metric for residential water heaters currently address and incorporate...

  11. Heater improves cold-temperature capacity of silver-cadmium batteries

    Science.gov (United States)

    Webster, W. H., Jr.; Jackson, T. P.

    1975-01-01

    Eight heaters are included in 14-cell package to provide 14-Vdc. Each heater is 11-ohm self-adhesive strip placed across broad face of each pair of cells. They are installed before cells are wired. Heaters are in series and are connected through pair of redundant thermostats.

  12. Recovery Act: Water Heater ZigBee Open Standard Wireless Controller

    Energy Technology Data Exchange (ETDEWEB)

    Butler, William P. [Emerson Electric Co., St. Louis, MO (United States); Buescher, Tom [Emerson Electric Co., St. Louis, MO (United States)

    2014-04-30

    The objective of Emerson's Water Heater ZigBee Open Standard Wireless Controller is to support the DOE's AARA priority for Clean, Secure Energy by designing a water heater control that levels out residential and small business peak electricity demand through thermal energy storage in the water heater tank.

  13. Nuclear plant power up-rate study: feedwater heater evaluations

    International Nuclear Information System (INIS)

    Svensson, Eric; Catapano, Michael; Coakley, Michael; Thomas, Dan

    2014-01-01

    Given today's nuclear industry business climate, it has become common for Utility companies to consider increasing unit capacities through turbine replacement and power up-rates. An integral part of the studies conducted by many towards this end, involve the generation of a set of turbine cycle heat balances with predicted performance parameters for the up-rated condition. Once these tentative operating values are established, it becomes necessary to evaluate the suitability of the existing components within each system to ensure they are capable of continued safe and reliable operation. The ultimate cost for the up-rate, including the cost for any major required modifications or significant replacements is weighed against increased revenue generated from the up-rate over time. Exelon's Peach Bottom Atomic Power Station (PBAPS) is currently planning for an Extended Power up-rate (EPU) for both units. To ensure the existing Feedwater Heaters (FWH) could maintain the operating and transient response margins at the EPU condition, an engineering study was conducted. Powerfect Inc. in conjunction with SPX Heat Transfer LLC were contracted to provide engineering services to analyze the design, thermal performance, reliability and operating conditions at projected EPU conditions. Specifically, to address the following with regard to the station's Feedwater Heaters (FWHs): 1. Evaluate Drain Cooler (DC) Velocities - including zone inlet velocity, cross and window velocities and outlet velocities. 2. Evaluate Drain Cooler Zone Pressure Drop for effect on drain cooler margins to flashing. 3. Evaluate differential pressure allowable across the pass partition plate. 4. Evaluate Drain Cooler Tube Vibration Potential. 5. Perform detailed steam dome velocity calculations. The goal of the study was to identify the most susceptible areas within the heaters for problems and potential failures when operating at the higher duty of the EPU condition for the remaining life

  14. Analysis of Effective and Internal Cyclic Stress Components in the Inconel Superalloy Fatigued at Elevated Temperature

    Czech Academy of Sciences Publication Activity Database

    Šmíd, Miroslav; Petrenec, Martin; Polák, Jaroslav; Obrtlík, Karel; Chlupová, Alice

    2011-01-01

    Roč. 278, 4 July (2011), s. 393-398 ISSN 1022-6680. [European Symposium on Superalloys and their Application. Wildbad Kreuth, 25.5.2010-28.5.2010] R&D Projects: GA ČR GA106/08/1631 Institutional research plan: CEZ:AV0Z20410507 Keywords : low cycle fatigue * superalloys * high temperature * hysteresis loop * effective and internal stresses Subject RIV: JL - Materials Fatigue, Friction Mechanics; JL - Materials Fatigue, Friction Mechanics (UFM-A)

  15. Design of high entropy alloys based on the experience from commercial superalloys

    Science.gov (United States)

    Wang, Z.; Huang, Y.; Wang, J.; Liu, C. T.

    2015-01-01

    High entropy alloys (HEAs) have been drawing increasing attention recently and gratifying results have been obtained. However, the existing metallurgic rules of HEAs could not provide specific information of selecting candidate alloys for structural applications. Our brief survey reveals that many commercial superalloys have medium and even to high configurational entropies. The experience of commercial superalloys provides a clue for helping us in the development of HEAs for structural applications.

  16. Effects of cutting parameters on machinability characteristics of Ni-based superalloys: a review

    Directory of Open Access Journals (Sweden)

    Kaya Eren

    2017-12-01

    Full Text Available Nickel based superalloys offer high strength, corrosion resistance, thermal stability and superb thermal fatigue properties. However, they have been one of the most difficult materials to machine due to these properties. Although we are witnessing improved machining strategies with the developing machining, tooling and inspection technologies, machining of nickel based superalloys is still a challenging task due to in-process strains and post process part quality demands.

  17. Predicting the morphologies of {\\gamma}' precipitates in cobalt-based superalloys

    OpenAIRE

    Jokisaari, Andrea M.; Naghavi, Shahab S.; Wolverton, Chris; Voorhees, Peter W.; Heinonen, Olle G.

    2017-01-01

    Cobalt-based alloys with {\\gamma}/{\\gamma}' microstructures have the potential to become the next generation of superalloys, but alloy compositions and processing steps must be optimized to improve coarsening, creep, and rafting behavior. While these behaviors are different than in nickel-based superalloys, alloy development can be accelerated by understanding the thermodynamic factors influencing microstructure evolution. In this work, we develop a phase field model informed by first-princip...

  18. Welding and Weldability of Directionally Solidified Single Crystal Nickel-Base Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Vitek, J M; David, S A; Reed, R W; Burke, M A; Fitzgerald, T J

    1997-09-01

    Nickel-base superalloys are used extensively in high-temperature service applications, and in particular, in components of turbine engines. To improve high-temperature creep properties, these alloys are often used in the directionally-solidified or single-crystal form. The objective of this CRADA project was to investigate the weldability of both experimental and commercial nickel-base superalloys in polycrystalline, directionally-solidified, and single-crystal forms.

  19. Evaluation of the Demand Response Performance of Electric Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Mayhorn, Ebony T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Widder, Sarah H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Parker, Steven A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Pratt, Richard M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Chassin, Forrest S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-03-17

    The purpose of this project is to verify or refute many of the concerns raised by utilities regarding the ability of large tank HPWHs to perform DR by measuring the performance of HPWHs compared to ERWHs in providing DR services. perform DR by measuring the performance of HPWHs compared to ERWHs in providing DR services. This project was divided into three phases. Phase 1 consisted of week-long laboratory experiments designed to demonstrate technical feasibility of individual large-tank HPWHs in providing DR services compared to large-tank ERWHs. In Phase 2, the individual behaviors of the water heaters were then extrapolated to a population by first calibrating readily available water heater models developed in GridLAB-D simulation software to experimental results obtained in Phase 1. These models were used to simulate a population of water heaters and generate annual load profiles to assess the impacts on system-level power and residential load curves. Such population modeling allows for the inherent and permanent load reduction accomplished by the more efficient HPWHs to be considered, in addition to the temporal DR services the water heater can provide by switching ON or OFF as needed by utilities. The economic and emissions impacts of using large-tank water heaters in DR programs are then analyzed from the utility and consumer perspective, based on National Impacts Analysis in Phase 3. Phase 1 is discussed in this report. Details on Phases 2 and 3 can be found in the companion report (Cooke et al. 2014).

  20. The Effect of Forging Variables on the Supersolvus Heat-Treatment Response of Powder-Metallurgy Nickel-Base Superalloys

    Science.gov (United States)

    2014-12-01

    AFRL-RX-WP-JA-2015-0160 THE EFFECT OF FORGING VARIABLES ON THE SUPERSOLVUS HEAT-TREATMENT RESPONSE OF POWDER - METALLURGY NICKEL-BASE SUPERALLOYS... POWDER - METALLURGY NICKEL- BASE SUPERALLOYS (POSTPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6. AUTHOR...treatment (SSHT) of two powder - metallurgy , gamma–gamma prime superalloys, IN-100 and LSHR, was established. For this purpose, isothermal, hot

  1. Development of mini linac-based positron source and an efficient positronium convertor for positively charged antihydrogen production

    Science.gov (United States)

    Muranaka, T.; Debu, P.; Dupré, P.; Liszkay, L.; Mansoulie, B.; Pérez, P.; Rey, J. M.; Ruiz, N.; Sacquin, Y.; Crivelli, P.; Gendotti, U.; Rubbia, A.

    2010-04-01

    We have installed in Saclay a facility for an intense positron source in November 2008. It is based on a compact 5.5 MeV electron linac connected to a reaction chamber with a tungsten target inside to produce positrons via pair production. The expected production rate for fast positrons is 5·1011 per second. The study of moderation of fast positrons and the construction of a slow positron trap are underway. In parallel, we have investigated an efficient positron-positronium convertor using porous silica materials. These studies are parts of a project to produce positively charged antihydrogen ions aiming to demonstrate the feasibility of a free fall antigravity measurement of neutral antihydrogen.

  2. Development of mini linac-based positron source and an efficient positronium convertor for positively charged antihydrogen production

    International Nuclear Information System (INIS)

    Muranaka, T; Debu, P; Dupre, P; Liszkay, L; Mansoulie, B; Perez, P; Rey, J M; Ruiz, N; Sacquin, Y; Crivelli, P; Gendotti, U; Rubbia, A

    2010-01-01

    We have installed in Saclay a facility for an intense positron source in November 2008. It is based on a compact 5.5 MeV electron linac connected to a reaction chamber with a tungsten target inside to produce positrons via pair production. The expected production rate for fast positrons is 5·10 11 per second. The study of moderation of fast positrons and the construction of a slow positron trap are underway. In parallel, we have investigated an efficient positron-positronium convertor using porous silica materials. These studies are parts of a project to produce positively charged antihydrogen ions aiming to demonstrate the feasibility of a free fall antigravity measurement of neutral antihydrogen.

  3. Development of mini linac-based positron source and an efficient positronium convertor for positively charged antihydrogen production

    Energy Technology Data Exchange (ETDEWEB)

    Muranaka, T; Debu, P; Dupre, P; Liszkay, L; Mansoulie, B; Perez, P; Rey, J M; Ruiz, N; Sacquin, Y [Irfu, CEA-Saclay, F-91191 Gif-sur-Yvette Cedex (France); Crivelli, P; Gendotti, U; Rubbia, A, E-mail: tomoko.muranaka@cea.f [Institut fuer TelichenPhysik, ETHZ, CH-8093 Zuerich (Switzerland)

    2010-04-01

    We have installed in Saclay a facility for an intense positron source in November 2008. It is based on a compact 5.5 MeV electron linac connected to a reaction chamber with a tungsten target inside to produce positrons via pair production. The expected production rate for fast positrons is 5{center_dot}10{sup 11} per second. The study of moderation of fast positrons and the construction of a slow positron trap are underway. In parallel, we have investigated an efficient positron-positronium convertor using porous silica materials. These studies are parts of a project to produce positively charged antihydrogen ions aiming to demonstrate the feasibility of a free fall antigravity measurement of neutral antihydrogen.

  4. Overview 2004 of NASA Stirling-Convertor CFD-Model Development and Regenerator R&D Efforts

    Science.gov (United States)

    Tew, Roy C.; Dyson, Rodger W.; Wilson, Scott D.; Demko, Rikako

    2005-01-01

    This paper reports on accomplishments in 2004 in development of Stirling-convertor CFD model at NASA GRC and via a NASA grant, a Stirling regenerator-research effort being conducted via a NASA grant (a follow-on effort to an earlier DOE contract), and a regenerator-microfabrication contract for development of a "next-generation Stirling regenerator." Cleveland State University is the lead organization for all three grant/contractual efforts, with the University of Minnesota and Gedeor Associates as subcontractors. Also, the Stirling Technology Co. and Sunpower, Inc. are both involved in all three efforts, either as funded or unfunded participants. International Mezzo Technologies of Baton Rouge, LA is the regenerator fabricator for the regenerator-microfabrication contract. Results of the efforts in these three areas are summarized.

  5. Experimental demonstration of radiation effects on the performance of a stirling-alternator convertor and candidate materials evaluation

    Science.gov (United States)

    Mireles, Omar R.

    Free-piston Stirling power convertors are under consideration by NASA for service in the Advanced Stirling Radioisotope Generator (ASRG) and Fission Surface Power (FSP) systems to enable aggressive exploration missions by providing a reliable and constant power supply. The ASRG must withstand environmental radiation conditions, while the FSP system must tolerate a mixed neutron and gamma-ray environment resulting from self-irradiation. Stirling-alternators utilize rare earth magnets and a variety of organic materials whose radiation limits dominate service life estimates and shielding requirements. The project objective was to demonstrate the performance of the alternator, identify materials that exhibit excessive radiation sensitivity, identify radiation tolerant substitutes, establish empirical dose limits, and demonstrate the feasibility of cost effective nuclear and radiation tests by selection of the appropriate personnel and test facilities as a function of hardware maturity. The Stirling Alternator Radiation Test Article (SARTA) was constructed from linear alternator components of a Stirling convertor and underwent significant pre-exposure characterization. The SARTA was operated at the Sandia National Laboratories Gamma Irradiation Facility to a dose of over 40 Mrad. Operating performance was within nominal variation, although modestly decreasing trends occurred in later runs as well as the detection of an electrical fault after the final exposure. Post-irradiation disassembly and internal inspection revealed minimal degradation of the majority of the organic components. Radiation testing of organic material coupons was conducted since the majority of the literature was inconsistent. These inconsistencies can be attributed to testing at environmental conditions vastly different than those Stirling-alternator organics will experience during operation. Samples were irradiated at the Texas A&M TRIGA reactor to above expected FSP neutron fluence. A thorough

  6. Determining the Status of Organizational Agility Capabilities in complementary and convertor Agricultural Industries using the Fuzzy Approach

    Directory of Open Access Journals (Sweden)

    2014-03-01

    Full Text Available Manufacturing industries of agricultural products, which constitute a considerable part of different countries’ economies, are seeking new profitable opportunities by increasing competition at the international level. Organizational agility is new method and philosophy of production that seeks to react effectively to the variable and unpredictable environment and to utilize the changes as chances for organizational progress and profitability. In this regard, the present research aims to survey the capabilities of organizational agility in complementary and convertor agricultural industries. For this purpose, based on organizational agility literature, four variables- responsiveness, competency, flexibility, and quickness- were examined as the agility capabilities. The research method was descriptive, and the statistical population included 142 managers of Agricultural industries in East Azarbaijan Province during the year 2012. The study sample was calculated 117 using simple random sampling technique. For data collection, the questionnaire was designed by some scholars. The data was analyzed by means of descriptive statistics, inferential statistics and fuzzy set theory. The results showed that the complementary and the convertor agricultural industries of the province have obtained scores higher than the average for the capabilities of responsiveness, flexibility, and quickness but a lower one for the capability of the competency. With regard to the fact that compiling the strategic vision, technological ability, and introducing the new products are among the main components of achieving competency, it is suggested that managers of this sector should, in order to reinforce competency in agricultural industries, pay special attention to compiling the strategic vision, making use of information technology, and using the new opportunities of the market to introduce the new products.

  7. Response of CR-39 SSNTD to high energy neutrons using zirconium convertors - a Monte Carlo and experimental study

    International Nuclear Information System (INIS)

    Pal, Rupali; Sapra, B.K.; Bakshi, A.K.; Datta, D.; Biju, K.; Suryanarayana, S.V.; Nayak, B.K.

    2016-01-01

    Neutron dosimetry in ion accelerators is a challenging field as the neutron spectrum varies from thermal, to fast and high-energy neutrons usually extending beyond 20 MeV. Solid-state Nuclear Track Detectors (SSNTDs) have been increasingly used in numerous fields related to nuclear physics. Extensive work has also been carried out on determining the response characteristics of such detectors as nuclear spectrometers. In nuclear reaction studies, identification of reaction products according to their type and energy is frequently required. For normally incident particles, energy-dispersive track-diameter methods have become useful scientific tools using CR-39 SSNTD. CR-39 along with 1 mm polyethylene convertor can cover a neutron energy range from 100 keV to 10 MeV. The neutron interacts with the hydrogen in CR-39 producing recoil protons from elastic collisions. This detectable neutron energy range can be increased by modification in the radiator/convertor used along with CR-39. CR39 detectors placed in conjunction with judiciously chosen thicknesses of a polyethylene radiator and a lead absorber (or degrader) are used to increase energy range upto 19 MeV. A portable neutron counter has been proposed for high-energy neutron measurement with 1 cm thick Zirconium (Zr) as the converter outside a spherical HDPE shell of 7 inch diameter. Zr metal has been found to show (n,2n) cross section for energies above 10 MeV starting from 0.01 barns for 8 MeV upto 1 barns for 22 MeV. Above these energies, the experimental data is scarce. In this paper, Zr was used in conjunction with CR-39 which showed an enhancement of track density on the CR-39. This paper demonstrates the enhancement of neutron response using Zr on CR-39 with both theoretical and experimental studies

  8. Initial Mechanical Testing of Superalloy Lattice Block Structures Conducted

    Science.gov (United States)

    Krause, David L.; Whittenberger, J. Daniel

    2002-01-01

    The first mechanical tests of superalloy lattice block structures produced promising results for this exciting new lightweight material system. The testing was performed in-house at NASA Glenn Research Center's Structural Benchmark Test Facility, where small subelement-sized compression and beam specimens were loaded to observe elastic and plastic behavior, component strength levels, and fatigue resistance for hundreds of thousands of load cycles. Current lattice block construction produces a flat panel composed of thin ligaments arranged in a three-dimensional triangulated trusslike structure. Investment casting of lattice block panels has been developed and greatly expands opportunities for using this unique architecture in today's high-performance structures. In addition, advances made in NASA's Ultra-Efficient Engine Technology Program have extended the lattice block concept to superalloy materials. After a series of casting iterations, the nickel-based superalloy Inconel 718 (IN 718, Inco Alloys International, Inc., Huntington, WV) was successfully cast into lattice block panels; this combination offers light weight combined with high strength, high stiffness, and elevated-temperature durability. For tests to evaluate casting quality and configuration merit, small structural compression and bend test specimens were machined from the 5- by 12- by 0.5-in. panels. Linear elastic finite element analyses were completed for several specimen layouts to predict material stresses and deflections under proposed test conditions. The structural specimens were then subjected to room-temperature static and cyclic loads in Glenn's Life Prediction Branch's material test machine. Surprisingly, the test results exceeded analytical predictions: plastic strains greater than 5 percent were obtained, and fatigue lives did not depreciate relative to the base material. These assets were due to the formation of plastic hinges and the redundancies inherent in lattice block construction

  9. CO{sub 2} capture from oil refinery process heaters through oxyfuel combustion

    Energy Technology Data Exchange (ETDEWEB)

    M.B. Wilkinson; J.C. Boden; T. Gilmartin; C. Ward; D.A. Cross; R.J. Allam; N.W.Ivens [BP, Sunbury-on-Thames (United Kingdom)

    2003-07-01

    BP has a programme to develop technologies that could reduce greenhouse gas emissions, by the capture and storage of CO{sub 2} from existing industrial boilers and process heaters. One generic technology under development is oxyfuel combustion, with flue gas recycle. Previous studies, by three of the authors, have concluded that refinery steam boilers could be successfully converted to oxyfuel firing. Fired heaters, however, differ from boilers in several respects and so it was decided to study the feasibility of converting process heaters. Three heaters, located on BP s Grangemouth refinery, were chosen as examples, as they are typical of large numbers of heaters worldwide. In establishing the parameters of the study, it was decided that the heat fluxes to the process tubes should not be increased, compared to conventional air firing. For two of the heaters this was achieved by proposing a slightly higher recycle rate than for the boiler conversion studied earlier - the heater duty would be retained with no changes to the tubes. For the third heater, where the process duty uses only the radiant section, the CO{sub 2} capture cost and the firing rate could be reduced by lowering the recycle rate. Some air in leakage to these heaters was considered inevitable, despite measures to control it, and therefore plant to remove residual inerts from the CO{sub 2} product was designed. Cryogenic oxygen production was selected for two heaters, but for the smallest heater vacuum swing adsorption was more economic. 3 refs., 2 figs., 2 tabs.

  10. Borehole heater test at KAERI Underground Research Tunnel

    International Nuclear Information System (INIS)

    Kwon, S. K.; Cho, W. J.; Jeon, S. W.

    2009-09-01

    At HLW repository, the temperature change due to the decay heat in near field can affect the hydraulic, mechanical, and chemical behaviors and influence on the repository safety. Therefore, the understanding of the thermal behavior in near field is essential for the site selection, design, as well as operation of the repository. In this study, various studies for the in situ heater test, which is for the investigation of the thermo-mechanical behavior in rock mass, were carried out. At first, similar in situ tests at foreign URLs were reviewed and summarized the major conclusions from the tests. After then an adequate design of heater, observation sensors, and data logging system were developed and installed with a consideration of the site condition and test purposes. In order to minimize the effect of hydraulic phenomenon, a relatively day zone was chosen for the in situ test. Joint distribution and characteristics in the zone were surveyed and the rock mass properties were determined with various laboratory tests. In this study, an adequate location for an in situ borehole heater test was chosen. Also a heater for the test was designed and manufactured and the sensors for measuring the rock behavior were installed. It was possible to observe that stiff joints are developed overwhelmingly in the test area from the joint survey at the tunnel wall. The major rock and rock mass properties at the test site could be determined from the thermo-mechanical laboratory tests using the rock cores retrieved from the site. The measured data were implemented in the three-dimensional computer simulation. From the modeling using FLAC3D code, it was possible to find that the heat convection through the tunnel wall can influence on temperature distribution in rock. Because of that it was necessary to installed a blocking wall to minimize the effect of ventilation system on the heater test, which is carrying out nearby the tunnel wall. The in situ borehole heater test is the first

  11. Optimising mechanical properties of hot forged nickel superalloy 625 components

    Science.gov (United States)

    Singo, Nthambe; Coles, John; Rosochowska, Malgorzata; Lalvani, Himanshu; Hernandez, Jose; Ion, William

    2018-05-01

    Hot forging and subsequent heat treatment were resulting in substandard mechanical properties of nickel superalloy, Alloy 625, components. The low strength was found to be due to inadequate deformation during forging, excessive grain growth and precipitation of carbides during subsequent heat treatment. Experimentation in a drop forging company and heat treatment facility led to the establishment of optimal parameters to minimise grain size and mitigate the adverse effects of carbide precipitation, leading to successful fulfilment of mechanical property specifications. This was achieved by reducing the number of operations, maximising the extent of deformation by changing the slug dimensions and its orientation in the die, and minimising the time of exposure to elevated temperatures in both the forging and subsequent heat treatment processes to avoid grain growth.

  12. Fiber laser welding of nickel based superalloy Inconel 625

    Science.gov (United States)

    Janicki, Damian M.

    2013-01-01

    The paper describes the application of single mode high power fiber laser (HPFL) for the welding of nickel based superalloy Inconel 625. Butt joints of Inconel 625 sheets 0,8 mm thick were laser welded without an additional material. The influence of laser welding parameters on weld quality and mechanical properties of test joints was studied. The quality and mechanical properties of the joints were determined by means of tensile and bending tests, and micro hardness tests, and also metallographic examinations. The results showed that a proper selection of laser welding parameters provides non-porous, fully-penetrated welds with the aspect ratio up to 2.0. The minimum heat input required to achieve full penetration butt welded joints with no defect was found to be 6 J/mm. The yield strength and ultimate tensile strength of the joints are essentially equivalent to that for the base material.

  13. Computer aided design of nickel-base superalloys

    International Nuclear Information System (INIS)

    Lawrence, P.J.

    1988-01-01

    This paper describes a computer aided design process for Ni-base superalloys developed and employed at ASEA Brown Boveri. The technique involves a series of modules each of which predicts a particular property of a hypothetical new composition. In the first stage of the development of this design techniques modules were produced to predict phase stability, using PHACOMP, and high temperature creep strength and hot corrosion resistance, using multiple linear regression equations derived from the data in the literature. Alloys designed using these technique are also discussed and, in particular, shortcomings of the design process are highlighted. This information was then used to produce a revamped design methodology involving extra modules, including prediction of an alloy's gamma-prime content. (orig.)

  14. N18, powder metallurgy superalloy for disks: Development and applications

    Energy Technology Data Exchange (ETDEWEB)

    Guedou, J.Y.; Lautridou, J.C.; Honnorat, Y. (SNECMA, Evry (France). Materials and Processes Dept.)

    1993-08-01

    The preliminary industrial development of a powder metallurgy (PM) superalloy, designated N18, for disk applications has been completed. This alloy exhibits good overall mechanical properties after appropriate processing of the material. These properties have been measured on both isothermally forged and extruded billets, as well as on specimens cut from actual parts. The temperature capability of the alloy is about 700 C for long-term applications and approximately 750 C for short-term use because of microstructural instability. Further improvements in creep and crack propagation properties, without significant reduction in tensile strength, are possible through appropriate thermomechanical processing, which results in a large controlled grain size. Spin pit tests on subscale disks have confirmed that the N18 alloy has a higher resistance than PM Astrology and is therefore an excellent alloy for modern turbine disk applications.

  15. STABILITY ANALYSIS OF RADIAL TURNING PROCESS FOR SUPERALLOYS

    Directory of Open Access Journals (Sweden)

    Alberto JIMÉNEZ

    2017-07-01

    Full Text Available Stability detection in machining processes is an essential component for the design of efficient machining processes. Automatic methods are able to determine when instability is happening and prevent possible machine failures. In this work a variety of methods are proposed for detecting stability anomalies based on the measured forces in the radial turning process of superalloys. Two different methods are proposed to determine instabilities. Each one is tested on real data obtained in the machining of Waspalloy, Haynes 282 and Inconel 718. Experimental data, in both Conventional and High Pressure Coolant (HPC environments, are set in four different states depending on materials grain size and Hard-ness (LGA, LGS, SGA and SGS. Results reveal that PCA method is useful for visualization of the process and detection of anomalies in online processes.

  16. Electron-microscopic investigations of dispersion-strengthened superalloys

    International Nuclear Information System (INIS)

    Schroeder, J.H.; Arzt, E.

    1988-01-01

    Oxide dispersion strengthened (ODS) superalloys possess a high creep strength up to temperatures above 1000 0 C. This is due to a fine dispersion of incoherent Y 2 O 3 particles in connection with a highly elongated grain structure. To investigate the production and properties of ODS alloys, the grain structure was studied and the shape and distribution of dispersoids were characterized after each of the various production steps. Because the interactions between lattice dislocations and dispersoids control the deformation behaviour at high temperatures, the dislocation-dispersoid configurations in crept specimens have been studied by a TEM stereo technique and under weak-beam conditions. It was possible to detect strain fields around the dispersoids using TEM. The results lead to an improved understanding of dispersion strengthening at high temperatures and provide guidelines for the optimum use of this strengthening mechanism. (orig.) [de

  17. Household wood heater usage and indoor leakage of BTEX in Launceston, Australia: A null result

    Science.gov (United States)

    Galbally, Ian E.; Gillett, Robert W.; Powell, Jennifer C.; Lawson, Sarah J.; Bentley, Simon T.; Weeks, Ian A.

    A study has been conducted in Launceston, Australia, to determine within households with wood heaters the effect of leakage from the heater and flue on the indoor air concentrations of the pollutants: benzene, toluene, ethylbenzene and xylene (BTEX). The study involved three classes: 28 households without wood heaters, 19 households with wood heaters compliant with the relevant Australian Standard and 30 households with non-compliant wood heaters. Outdoor and indoor BTEX concentrations were measured in each household for 7 days during summer when there was little or no wood heater usage, and for 7 days during winter when there was widespread wood heater usage. Each participant kept a household activity diary throughout their sampling periods. For wintertime, there were no significant differences of the indoor BTEX concentrations between the three classes of households. Also there were no significant relationships between BTEX indoor concentrations within houses and several measures of the amount of wood heater use within these houses. For the households sampled in this study, the use of a wood heater within a house did not lead to BTEX release within that house and had no direct detectable influence on the concentrations of BTEX within the house. We propose that the pressure differences associated with the both the leakiness or permeability of the building envelope and the draught of the wood heater have key roles in determining whether there will be backflow of smoke from the wood heater into the house. For a leaky house with a well maintained wood heater there should be no backflow of smoke from the wood heater into the house. However backflow of smoke may occur in well sealed houses. The study also found that wood heater emissions raise the outdoor concentrations of BTEX in winter in Launceston and through the mixing of outdoor air through the building envelopes into the houses, these emissions contribute to increases in the indoor concentrations of BTEX in

  18. Modernization of the feedwater heaters control level of the Almaraz I Nuclear Power Plant by OVATION system

    International Nuclear Information System (INIS)

    Madronal Rodriguez, E.; Cabrero Munoz, J. E.

    2010-01-01

    As a result of the process of technological renovation of the heaters system and the power increase project, Almaraz Nuclear Power Plant has made several design changes in the feedwater heaters system. Within these changes, the old heaters control loops are replaced because the new power will increase the heaters drainage caudal. This modernization is carried out using the OVATION control system.

  19. Heater rod temperature change at boiling transition under flow oscillation

    International Nuclear Information System (INIS)

    Kasai, Shigeru; Toba, Akio; Takigawa, Yukio; Ebata, Shigeo; Morooka, Shin-ichi; Shirakawa, Ken-etsu; Utsuno, Hideaki.

    1986-01-01

    The experiments were performed to investigate the boiling transition phenomenon under flow oscillation (OSBT) during thermal hydraulic instability. It was found, from the experimental results, that the thermal hydraulic instability did not immediately lead to the boiling transition (BT) and, even when the BT occurred due to a power increase, the change in the heater rod temperature was periodically up and down with a saw-toothed shape and no excursion occurred. To investigate the temperature change characteristics, an analysis was also performed using the transient thermal hydraulics code. The analytical results showed that the shape of the heater rod temperature change was well simulated by presuming a repeat of alternate BT and rewetting. Based on these results, further analysis has been performed with the lumped parameter model to investigate the temperature profile characteristics as well as the effects of the post-BT heat transfer coefficient and the flow oscillation period on the maximum temperature. (author)

  20. ELF radiation from the Tromsoe super heater facility

    International Nuclear Information System (INIS)

    Barr, R.; Stubbe, P.

    1991-01-01

    Direct comparisons have been made of the ionospheric ELF radiation produced by the new (1 GW ERP) and old (250 MW ERP) antennas of the Tromsoe heater system, but no significant differences in the ELF signal strength have been detected. This initially surprising result is shown to require a value of unity for the index relating the received ELF signal strength to HF power input to the antenna. A series of experiments performed solely to derive more accurate values for this power index provided values ranging from 0.74 to 0.97, dependent on the ELF frequencies generated. It has been suggested that ELF radiation from the normal Tromsoe heater facility should be limited by saturation effects, even when operating well below the maximum HF power density (3mW/m 2 in the D-region). No evidence for such saturation effects has been found even at power densities greater than 10mW/m 2

  1. Manual for investigation and correction of feedwater heater failures

    International Nuclear Information System (INIS)

    Bell, R.J.; Diaz-Tous, I.A.; Bartz, J.A.

    1993-01-01

    The Electric Power Research Institute (EPRI) has sponsored the development of a recently published manual which is designed to assist utility personnel in identifying and correcting closed feedwater heater problems. The main portion of the manual describes common failure modes, probable means of identifying root causes and appropriate corrective actions. These include materials selection, fabrication practices, design, normal/abnormal operation and maintenance. The manual appendices include various data, intended to aid those involved in monitoring and condition assessment of feedwater heaters. This paper contains a detailed overview of the manual content and suggested means for its efficient use by utility engineers and operations and maintenance personnel who are charged with the responsibilities of performing investigations to identify the root cause(s) of closed feedwater problems/failures and to provide appropriate corrective actions. 4 refs., 3 figs., 2 tabs

  2. Experimentation of a Solar Water Heater with Integrated Storage Tank

    International Nuclear Information System (INIS)

    Elhmidi, I; Frikha, N; Chaouchi, B; Gabsi, S

    2009-01-01

    An integrated collector storage (ICS) solar water heater was constructed in 2004 and studied its optical and thermal performance. It was revealed that it has some thermal shortcomings of thermal performances. The ICS system consists of one cylindrical horizontal tank properly mounted in a stationary symmetrical Compound Parabolic Concentrating (CPC) reflector trough. The main objective was to delimit the causes of these deficiencies and trying to diagnose them. A rigorous experimentation of the solar water heater has been done over its daily energetic output as well as the evolution of the nocturnal thermal losses. In fact, three successive days, including nights, of operation have permitted to obtain diagrams describing the variations of mean temperature in the tank and the thermal loss coefficient during night of our installation. The experimental results, compared with those obtained by simulation, showed a perfecting of thermal performances of system which approach from those of other models introduced on the international market

  3. MD#1826: Measurement of Quench Heater vertical kick

    CERN Document Server

    Valette, Matthieu; Lindstrom, Bjorn Hans Filip; Bortot, Lorenzo; Fernandez Navarro, Alejandro; Schmidt, Rudiger; Verweij, Arjan

    2018-01-01

    Following the observation of vertical orbit oscillations of the LHC beam between the detection of a (beam induced) quench of an LHC main dipole and the beam dump, a study was started to verify that the orbit distortions are caused by the firing of the quench heaters (QH). Simulation of the magnetic field generated by the discharge of the QH and its effect on the beam confirmed it was the most likely cause. A dedicated experiment with 450 GeV proton beams was performed to validate the simulation results. The results are presented below and compared to the simulations. Furthermore, estimates on the effect of quench heater firing in superconducting magnets other than the studied LHC main dipoles on the circulating proton beams in LHC and the future HL-LHC are discussed.

  4. Actual performance and economic feasibility of residential solar water heaters

    International Nuclear Information System (INIS)

    Anhalt, J.

    1987-01-01

    Four residential solar water heaters currently available on the Brazilian market have been evaluated to their possible use for substituting the common electric shower head. The tests were carried out with the solar systems mounted side by side on an artificial roof. The hot water demand was simulated following a consumer profile which represents a Brazilian family with an income of seven minimum salaries. The data, which was collected automatically and presented in the form of graphs and tables, shows that an optimized solar water heater could save as much as 65% of the energy demand for residential water heating in the state of Sao Paulo. An economical study concludes that the installation and maintenance of such a solar system is feasible if long term financing is available. (author)

  5. An experimental evaluation of multi-pass solar air heaters

    Energy Technology Data Exchange (ETDEWEB)

    Satcunanathan, S.; Persad, P.

    1980-12-01

    Three collectors of identical dimensions but operating in the single-pass, two-pass and three-pass modes were tested simultaneously under ambient conditions. It was found that the two-pass air heater was consistently better than the single-pass air heater over the day for the range of mass flow rates considered. It was also found that at a mass flow rate of 0.0095 kg s/sup -1/ m/sup -2/, the thermal performances of the two-pass and three-pass collectors were identical, but at higher flow rates the two-pass collector was superior to the three-pass collector, the superiority decreasing with increasing mass flow rate.

  6. Field Performance of Heat Pump Water Heaters in the Northeast

    Energy Technology Data Exchange (ETDEWEB)

    Shapiro, Carl [Consortium for Advanced Residential Buildings, Norfolk, CT (United States); Puttagunta, Srikanth [Consortium for Advanced Residential Buildings, Norfolk, CT (United States)

    2016-02-05

    Heat pump water heaters (HPWHs) are finally entering the mainstream residential water heater market. Potential catalysts are increased consumer demand for higher energy efficiency electric water heating and a new Federal water heating standard that effectively mandates use of HPWHs for electric storage water heaters with nominal capacities greater than 55 gallons. When compared to electric resistance water heating, the energy and cost savings potential of HPWHs is tremendous. Converting all electric resistance water heaters to HPWHs could save American consumers 7.8 billion dollars annually ($182 per household) in water heating operating costs and cut annual residential source energy consumption for water heating by 0.70 quads. Steven Winter Associates, Inc. embarked on one of the first in situ studies of these newly released HPWH products through a partnership with two sponsoring electric utility companies, National Grid and NSTAR, and one sponsoring energy efficiency service program administrator, Cape Light Compact. Recent laboratory studies have measured performance of HPWHs under various operating conditions, but publically available field studies have not been as available. This evaluation attempts to provide publicly available field data on new HPWHs by monitoring the performance of three recently released products (General Electric GeoSpring(TM), A.O. Smith Voltex(R), and Stiebel Eltron Accelera(R) 300). Fourteen HPWHs were installed in Massachusetts and Rhode Island and monitored for over a year. Of the 14 units, ten were General Electric models (50 gallon units), two were Stiebel Eltron models (80 gallon units), and two were A.O. Smith models (one 60-gallon and one 80-gallon unit).

  7. Optimization algorithms intended for self-tuning feedwater heater model

    International Nuclear Information System (INIS)

    Czop, P; Barszcz, T; Bednarz, J

    2013-01-01

    This work presents a self-tuning feedwater heater model. This work continues the work on first-principle gray-box methodology applied to diagnostics and condition assessment of power plant components. The objective of this work is to review and benchmark the optimization algorithms regarding the time required to achieve the best model fit to operational power plant data. The paper recommends the most effective algorithm to be used in the model adjustment process.

  8. Analisis Termal High Pressure Feedwater Heater di PLTU PT. XYZ

    Directory of Open Access Journals (Sweden)

    Maria Ulfa Damayanti

    2017-01-01

    Full Text Available Abstrak- PT. XYZ mengoperasikan tiga unit Pembangkit Listrik Tenaga Uap (PLTU unit 3, 7 dan 8 berkapasitas 2.030 MegaWatt. Pada PLTU Paiton unit 7 dan 8 terdapat delapan buah feedwater heater yaitu empat buah Low Pressure Water Heater (LPWH, tiga buah High Pressure Water Heater (HPWH, dan sebuah dearator. Pada PLTU Paiton unit 7 dan 8 terdapat kerusakan pada HPWH 6 yang menyebabkan penurunan efisiensi dari siklus secara keseluruhan. Penurunan efisiensi dapat terjadi karena temperatur feedwater sebelum masuk ke boiler terlalu rendah, sehingga kalor yang dibutuhkan oleh boiler untuk memanaskan feedwater meningkat. Oleh karena itu konsumsi batubara akan meningkat dan menyebabkan terjadi kenaikan biaya operasional harian dalam sistem pembangkit. Dari data Divisi Produksi PT. XYZ Unit 7 dan 8 diperoleh spesifikasi HPWH 6, 7, dan 8 dan propertis fluida dalam HPWH 6, 7, dan 8. Data tersebut digunakan sebagai dasar analisis termal yang meliputi performa masing-masing HPH. Tahap selanjutnya dalam analisis termal adalah memvariasikan beban 25%, 50%, 75%, 100%, dan 105%. Tahap terakhir analisis adalah menghitung performa dengan variasi sumbatan (plug 5%, 10%, 15%, dan 20% sesuai dengan variasi beban. Hasil yang didapatkan dari penelitian tugas akhir ini adalah nilai effectiveness tertinggi tercapai pada pembebanan 100% serta menghasilkan pressure drop tertinggi pada pembebanan 105%, nilai effectiveness terbesar serta nilai pressure drop terkecil terjadi pada zona Condensing, serta sumbatan (plugging pada HPH akan menyebabkan penurunan nilai effectiveness dan kenaikan pressure drop sisi tube.

  9. Conasauga near-surface heater experiment. Final report

    International Nuclear Information System (INIS)

    Krumhansl, J.L.

    1979-11-01

    The Conasauga Experiment was undertaken to begin assessment of the thermomechanical and chemical response of a specific shale to the heat resulting from emplacement of high-level nuclear wastes. Canister-size heaters were implanted in Conasauga shale in Tennessee. Instrumentation arrays wee placed at various depths in drill holes around each heater. The heaters operated for 8 months and, after the first 4 days, were maintained at 385 0 C. Emphasis was on characterizing the thermal and mechanical response of the formation. Conduction was the major mode of heat transport; convection was perceptible only at temperatures above the boiling point of water. Despite dehydration of the shale at higher temperatures, in situ thermal conductivity was essentially constant and not a function of temperature. The mechanical response of the formation was a slight overall expansion, apparently resulting in a general decrease in permeability. Metallurgical observations were made, the stability of a borosilicate glass wasteform simulant was assessed, and changes in formation mineralogy and groundwater composition were documented. In each of these areas, transient nonequilibrium processes occur that affect material stability and may be important in determining the integrity of a repository. In general, data from the test reflect favorably on the use of shale as a disposal medium for nuclear waste

  10. CFD modeling of fouling in crude oil pre-heaters

    International Nuclear Information System (INIS)

    Bayat, Mahmoud; Aminian, Javad; Bazmi, Mansour; Shahhosseini, Shahrokh; Sharifi, Khashayar

    2012-01-01

    Highlights: ► A conceptual CFD-based model to predict fouling in industrial crude oil pre-heaters. ► Tracing fouling formation in the induction and developing continuation periods. ► Effect of chemical components, shell-side HTC and turbulent flow on the fouling rate. - Abstract: In this study, a conceptual procedure based on the computational fluid dynamic (CFD) technique has been developed to predict fouling rate in an industrial crude oil pre-heater. According to the developed CFD concept crude oil was assumed to be composed of three pseudo-components comprising of petroleum, asphaltene and salt. The binary diffusion coefficients were appropriately categorized into five different groups. The species transport model was applied to simulate the mixing and transport of chemical species. The possibility of adherence of reaction products to the wall was taken into account by applying a high viscosity for the products in competition with the shear stress on the wall. Results showed a reasonable agreement between the model predictions and the plant data. The CFD model could be applied to new operating conditions to investigate the details of the crude oil fouling in the industrial pre-heaters.

  11. Electric Water Heater Modeling and Control Strategies for Demand Response

    Energy Technology Data Exchange (ETDEWEB)

    Diao, Ruisheng; Lu, Shuai; Elizondo, Marcelo A.; Mayhorn, Ebony T.; Zhang, Yu; Samaan, Nader A.

    2012-07-22

    Abstract— Demand response (DR) has a great potential to provide balancing services at normal operating conditions and emergency support when a power system is subject to disturbances. Effective control strategies can significantly relieve the balancing burden of conventional generators and reduce investment on generation and transmission expansion. This paper is aimed at modeling electric water heaters (EWH) in households and tests their response to control strategies to implement DR. The open-loop response of EWH to a centralized signal is studied by adjusting temperature settings to provide regulation services; and two types of decentralized controllers are tested to provide frequency support following generator trips. EWH models are included in a simulation platform in DIgSILENT to perform electromechanical simulation, which contains 147 households in a distribution feeder. Simulation results show the dependence of EWH response on water heater usage . These results provide insight suggestions on the need of control strategies to achieve better performance for demand response implementation. Index Terms— Centralized control, decentralized control, demand response, electrical water heater, smart grid

  12. Control and Coordination of Frequency Responsive Residential Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Williams, Tess L.; Kalsi, Karanjit; Elizondo, Marcelo A.; Marinovici, Laurentiu D.; Pratt, Richard M.

    2016-07-31

    Demand-side frequency control can complement traditional generator controls to maintain the stability of large electric systems in the face of rising uncertainty and variability associated with renewable energy resources. This paper presents a hierarchical frequency-based load control strategy that uses a supervisor to flexibly adjust control gains that a population of end-use loads respond to in a decentralized manner to help meet the NERC BAL-003-1 frequency response standard at both the area level and interconnection level. The load model is calibrated and used to model populations of frequency-responsive water heaters in a PowerWorld simulation of the U.S. Western Interconnection (WECC). The proposed design is implemented and demonstrated on physical water heaters in a laboratory setting. A significant fraction of the required frequency response in the WECC could be supplied by electric water heaters alone at penetration levels of less than 15%, while contributing to NERC requirements at the interconnection and area levels.

  13. Preliminary results report: Conasauga near-surface heater experiment

    International Nuclear Information System (INIS)

    Krumhansl, J.L.

    1979-06-01

    From November 1977 to August 1978, two near-surface heater experiments were operated in two somewhat different stratigraphic sequences within the Conasauga formation which consist predominantly of shale. Specific phenomena investigated were the thermal and mechanical responses of the formation to an applied heat load, as well as the mineralogical changes induced by heating. Objective was to provide a minimal integrated field and laboratory study that would supply a data base which could be used in planning more expensive and complex vault-type experiments in other localities. The experiments were operated with heater power levels of between 6 and 8 kW for heater mid-plane temperatures of 385 0 C. The temperature fields within the shale were measured and analysis is in progress. Steady state conditions were achieved within 90 days. Conduction appears to be the principal mechanism of heat transport through the formation. Limited mechanical response measurements consisting of vertical displacement and stress data indicate general agreement with predictions. Posttest data, collection of which await experiment shutdown and cooling of the formation, include the mineralogy of posttest cores, posttest transmissivity measurements and corrosion data on metallurgical samples

  14. Superalloy Lattice Block Developed for Use in Lightweight, High-Temperature Structures

    Science.gov (United States)

    Hebsur, Mohan G.; Whittenberger, J. Daniel; Krause, David L.

    2003-01-01

    Successful development of advanced gas turbine engines for aircraft will require lightweight, high-temperature components. Currently titanium-aluminum- (TiAl) based alloys are envisioned for such applications because of their lower density (4 g/cm3) in comparison to superalloys (8.5 g/cm3), which have been utilized for hot turbine engine parts for over 50 years. However, a recently developed concept (lattice block) by JAMCORP, Inc., of Willmington, Massachusetts, would allow lightweight, high-temperature structures to be directly fabricated from superalloys and, thus, take advantage of their well-known, characterized properties. In its simplest state, lattice block is composed of thin ligaments arranged in a three dimensional triangulated trusslike configuration that forms a structurally rigid panel. Because lattice block can be fabricated by casting, correctly sized hardware is produced with little or no machining; thus very low cost manufacturing is possible. Together, the NASA Glenn Research Center and JAMCORP have extended their lattice block methodology for lower melting materials, such as Al alloys, to demonstrate that investment casting of superalloy lattice block is possible. This effort required advances in lattice block pattern design and assembly, higher temperature mold materials and mold fabrication technology, and foundry practice suitable for superalloys (ref. 1). Lattice block panels have been cast from two different Ni-base superalloys: IN 718, which is the most commonly utilized superalloy and retains its strength up to 650 C; and MAR M247, which possesses excellent mechanical properties to at least 1100 C. In addition to the open-cell lattice block geometry, same-sized lattice block panels containing a thin (1-mm-thick) solid face on one side have also been cast from both superalloys. The elevated-temperature mechanical properties of the open cell and face-sheeted superalloy lattice block panels are currently being examined, and the

  15. Microstructural analysis of laser weld fusion zone in Haynes 282 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Osoba, L.O. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, Manitoba, R3T 5V6 (Canada); Ding, R.G. [Department of Metallurgy and Materials Engineering, University of Birmingham, Birmingham B15 2TT (United Kingdom); Ojo, O.A., E-mail: ojo@cc.umanitoba.ca [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, Manitoba, R3T 5V6 (Canada)

    2012-03-15

    Analytical electron microscopy and spectroscopy analyses of the fusion zone (FZ) microstructure in autogenous laser beam welded Haynes 282 (HY 282) superalloy were performed. The micro-segregation patterns observed in the FZ indicate that Co, Cr and Al exhibited a nearly uniform distribution between the dendrite core and interdendritic regions while Ti and Mo were rejected into the interdendritic liquid during the weld solidification. Transmission electron diffraction analysis and energy dispersive X-ray microanalysis revealed the second phase particles formed along the FZ interdendritic region to be Ti-Mo rich MC-type carbide particles. Weld FZ solidification cracking, which is sometimes associated with the formation of {gamma}-{gamma}' eutectic in {gamma}' precipitation strengthened nickel-base superalloys, was not observed in the HY 282 superalloy. Modified primary solidification path due to carbon addition in the newly developed superalloy is used to explain preclusion of weld FZ solidification cracking in the material. - Highlights: Black-Right-Pointing-Pointer A newly developed superalloy was welded by CO{sub 2} laser beam joining technique. Black-Right-Pointing-Pointer Electron microscopy characterization of the weld microstructure was performed. Black-Right-Pointing-Pointer Identified interdendritic microconstituents consist of MC-type carbides. Black-Right-Pointing-Pointer Modification of primary solidification path is used to explain cracking resistance.

  16. Effect of tensile mean stress on fatigue behavior of single-crystal and directionally solidified superalloys

    Science.gov (United States)

    Kalluri, Sreeramesh; Mcgaw, Michael A.

    1990-01-01

    Two nickel base superalloys, single crystal PWA 1480 and directionally solidified MAR-M 246 + Hf, were studied in view of the potential usage of the former and usage of the latter as blade materials for the turbomachinery of the space shuttle main engine. The baseline zero mean stress (ZMS) fatigue life (FL) behavior of these superalloys was established, and then the effect of tensile mean stress (TMS) on their FL behavior was characterized. At room temperature these superalloys have lower ductilities and higher strengths than most polycrystalline engineering alloys. The cycle stress-strain response was thus nominally elastic in most of the fatigue tests. Therefore, a stress range based FL prediction approach was used to characterize both the ZMS and TMS fatigue data. In the past, several researchers have developed methods to account for the detrimental effect of tensile mean stress on the FL for polycrystalline engineering alloys. However, the applicability of these methods to single crystal and directionally solidified superalloys has not been established. In this study, these methods were applied to characterize the TMS fatigue data of single crystal PWA 1480 and directionally solidified MAR-M 246 + Hf and were found to be unsatisfactory. Therefore, a method of accounting for the TMS effect on FL, that is based on a technique proposed by Heidmann and Manson was developed to characterize the TMS fatigue data of these superalloys. Details of this method and its relationship to the conventionally used mean stress methods in FL prediction are discussed.

  17. Microstructural analysis of laser weld fusion zone in Haynes 282 superalloy

    International Nuclear Information System (INIS)

    Osoba, L.O.; Ding, R.G.; Ojo, O.A.

    2012-01-01

    Analytical electron microscopy and spectroscopy analyses of the fusion zone (FZ) microstructure in autogenous laser beam welded Haynes 282 (HY 282) superalloy were performed. The micro-segregation patterns observed in the FZ indicate that Co, Cr and Al exhibited a nearly uniform distribution between the dendrite core and interdendritic regions while Ti and Mo were rejected into the interdendritic liquid during the weld solidification. Transmission electron diffraction analysis and energy dispersive X-ray microanalysis revealed the second phase particles formed along the FZ interdendritic region to be Ti–Mo rich MC-type carbide particles. Weld FZ solidification cracking, which is sometimes associated with the formation of γ–γ' eutectic in γ' precipitation strengthened nickel-base superalloys, was not observed in the HY 282 superalloy. Modified primary solidification path due to carbon addition in the newly developed superalloy is used to explain preclusion of weld FZ solidification cracking in the material. - Highlights: ► A newly developed superalloy was welded by CO 2 laser beam joining technique. ► Electron microscopy characterization of the weld microstructure was performed. ► Identified interdendritic microconstituents consist of MC-type carbides. ► Modification of primary solidification path is used to explain cracking resistance.

  18. Influence of Short-time Oxidation on Corrosion Properties of Directionally Solidified Superalloys with Different Orientations

    Directory of Open Access Journals (Sweden)

    MA Luo-ning

    2016-07-01

    Full Text Available In order to investigate the corrosion performance on intersecting and longitudinal surfaces of unoxidized and oxidized directionally solidified superalloys, Ni-base directionally solidified superalloy DZ125 and Co-base directionally solidified superalloy DZ40M were selected. Oxidation behavior on both alloys with different orientations was investigated at 1050℃ at different times, simulating the oxidation process of vanes or blades in service; subsequent electrochemical performance in 3.5%NaCl aqueous solution was studied on two orientations of unoxidized and oxidized alloys, simulating the corrosion process of superalloy during downtime. The results show that grain boundaries and sub-boundaries of directionally solidified superalloys are susceptible to corrosion and thus longitudinal surface with lower area fraction of grain boundaries has higher corrosion resistance. Compared to intersecting surface of alloys, the structure of grain boundaries of longitudinal surface is less conducive to diffusion and thus the oxidation rate on longitudinal surface is lower. Formation of oxide layers on alloys after short-time oxidation provides protective effect and enhances the corrosion resistance.

  19. Performance Study of Solar Air Heater Having Absorber Plate with Half-Perforated Baffles

    OpenAIRE

    Maheshwari, B. K.; Karwa, Rajendra; Gharai, S. K.

    2011-01-01

    The paper presents a detailed mathematical model for performance prediction of a smooth duct solar air heater validated against the experimental results. Experimental study on a solar air heater having absorber plate with half-perforated baffles on the air flow side shows thermal efficiency enhancement of 28%–45% over that of the smooth duct solar air heater, which is attributed to the heat transfer enhancement (of the order of 180%–235%) due to the perforated baffles attached to the absorber...

  20. Thermodynamic assessment of liquid composition change during solidification and its effect on freckle formation in superalloys

    International Nuclear Information System (INIS)

    Long Zhengdong; Liu Xingbo; Yang Wanhong; Chang, K.-M.; Barbero, Ever

    2004-01-01

    The solidification macrosegregation, i.e. freckle, becomes more and more concerned with ever increasing demand for the large ingot size of superalloys. The evaluation of freckle formation is very difficult because of the less understanding of freckle formation mechanism and complex solidification behaviors of multi-component superalloys. The macrostructure of typical Nb-bearing and Ti-bearing superalloys in horizontally directional solidification and vacuum arc remelting (VAR) ingots were investigated to clarify the freckle formation mechanism. The thermodynamic approach was proposed to simulate the solidification behaviors. The relative Ra numbers, a reliable criterion, of freckle formation for some alloys were obtained based on the results of thermodynamic calculations. This thermodynamic approach was evaluated through comparison of the calculations from semi-experimental results. The Ra numbers obtained by thermodynamic approach are in good agreement with the ingot size capability of the industry melting shops, which is limited mainly by freckle defects

  1. A comparative study of the corrosion resistance of incoloy MA 956 and PM 2000 superalloys

    Directory of Open Access Journals (Sweden)

    Maysa Terada

    2010-12-01

    Full Text Available Austenitic stainless steels, titanium and cobalt alloys are widely used as biomaterials. However, new medical devices require innovative materials with specific properties, depending on their application. The magnetic properties are among the properties of interest for some biomedical applications. However, due to the interaction of magnetic materials with Magnetic Resonance Image equipments they might used only as not fixed implants or for medical devices. The ferromagnetic superalloys, Incoloy MA 956 and PM 2000, produced by mechanical alloying, have similar chemical composition, high corrosion resistance and are used in high temperature applications. In this study, the corrosion resistance of these two ferritic superalloys was compared in a phosphate buffer solution. The electrochemical results showed that both superalloys are passive in this solution and the PM 2000 present a more protective passive film on it associated to higher impedances than the MA 956.

  2. A new method in prediction of TCP phases formation in superalloys

    International Nuclear Information System (INIS)

    Mousavi Anijdan, S.H.; Bahrami, A.

    2005-01-01

    The purpose of this investigation is to develop a model for prediction of topologically closed-packed (TCP) phases formation in superalloys. In this study, artificial neural networks (ANN), using several different network architectures, were used to investigate the complex relationships between TCP phases and chemical composition of superalloys. In order to develop an optimum ANN structure, more than 200 experimental data were used to train and test the neural network. The results of this investigation shows that a multilayer perceptron (MLP) form of the neural networks with one hidden layer and 10 nodes in the hidden layer has the lowest mean absolute error (MAE) and can be accurately used to predict the electron-hole number (N v ) and TCP phases formation in superalloys

  3. Degradation of creep properties in a long-term thermally exposed nickel base superalloy

    International Nuclear Information System (INIS)

    Zrnik, J.; Strunz, P.; Vrchovinsky, V.; Muransky, O.; Novy, Z.; Wiedenmann, A.

    2004-01-01

    When exposed for long time at elevated temperatures of 430 and 650 deg. C the nickel base superalloy EI 698 VD can experience a significant decrease in creep resistance. The cause of the creep degradation of nickel base superalloy is generally attributed to the microstructural instability at prolonged high temperature exposure. In this article, the creep-life data, generated on long thermally exposed nickel base superalloy EI698 VD were related to the local microstructural changes observed using SEM and TEM analysing techniques. While structure analysis provided supporting evidence concerning the changes associated with grain boundary carbide precipitation, no persuasive evidence of a morphological and/or dimensional gamma prime change was showed. For clarifying of the role of gamma prime precipitates on alloy on creep degradation, the SANS (small angle neutron scattering) experiment was crucial in the characterization of the bulk-averaged gamma prime morphology and its size distribution with respect to the period of thermal exposure

  4. Zinc-induced embrittlement in nickel-base superalloys by simulation and experiment

    Science.gov (United States)

    Otis, Richard; Waje, Mahesh; Lindwall, Greta; Jefferson, Tiffany; Lange, Jeremy; Liu, Zi-Kui

    2017-09-01

    The high cost of Re has driven interest in processes for recovering Re from scrap superalloy parts. In this work thermodynamic modelling is used to study Zn-induced embrittlement of a superalloy and to direct experiments. Treating superalloy powder with Zn vapour reduces the average particle size after milling from approximately ?m to 0.5-10 ?m, vs. ?m for untreated powder. Simulations predict the required treatment time to increase with temperature. Agreement between predictions and experiments suggests that an embrittling liquid forms in less than an hour of Zn vapour treatment between 950-1000 ?C and partial pressures of Zn between 14-34 kPa (2-5 psi).

  5. Alloying effects of refractory elements in the dislocation of Ni-based single crystal superalloys

    Directory of Open Access Journals (Sweden)

    Shiyu Ma

    2016-12-01

    Full Text Available The alloying effects of W, Cr and Re in the [100] (010 edge dislocation cores (EDC of Ni-based single crystal superalloys are investigated using first-principles based on the density functional theory (DFT. The binding energy, Mulliken orbital population, density of states, charge density and radial distribution functions are discussed, respectively. It is clearly demonstrated that the addition of refractory elements improves the stability of the EDC systems. In addition, they can form tougher bonds with their nearest neighbour (NN Ni atoms, which enhance the mechanical properties of the Ni-based single crystal superalloys. Through comparative analysis, Cr-doped system has lower binding energy, and Cr atom has evident effect to improve the systemic stability. However, Re atom has the stronger alloying effect in Ni-based single crystal superalloys, much more effectively hindering dislocation motion than W and Cr atoms.

  6. Implementation of a high precision multi-measurement time-to-digital convertor on a Kintex-7 FPGA

    Science.gov (United States)

    Kuang, Jie; Wang, Yonggang; Cao, Qiang; Liu, Chong

    2018-05-01

    Time-to-digital convertors (TDCs) based on field programmable gate array (FPGA) are becoming more and more popular. Multi-measurement is an effective method to improve TDC precision beyond the cell delay limitation. However, the implementation of TDC with multi-measurement on FPGAs manufactured with 28 nm and more advanced process is facing new challenges. Benefiting from the ones-counter encoding scheme, which was developed in our previous work, we implement a ring oscillator multi-measurement TDC on a Xilinx Kintex-7 FPGA. Using the two TDC channels to measure time-intervals in the range (0 ns-30 ns), the average RMS precision can be improved to 5.76 ps, meanwhile the logic resource usage remains the same with the one-measurement TDC, and the TDC dead time is only 22 ns. The investigation demonstrates that the multi-measurement methods are still available for current main-stream FPGAs. Furthermore, the new implementation in this paper could make the trade-off among the time precision, resource usage and TDC dead time better than ever before.

  7. 78 FR 7394 - Notification of Proposed Production Activity; GE Appliances; Subzone 29C (Electric Water Heaters...

    Science.gov (United States)

    2013-02-01

    ..., freezers, apparel washing machines and dryers, electric ranges, and air-conditioners, under FTZ procedures...), fan motors, fans, filter/ dryers, expansion valves, accumulators, parts of electric water heaters...

  8. Energy efficiency and indoor thermal perception. A comparative study between radiant panel and portable convective heaters

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Ahmed Hamza H.; Morsy, Mahmoud Gaber [Department of Mechanical Engineering, Faculty of Engineering, Assiut University, Assiut, 71516 (Egypt)

    2010-11-15

    This study investigates experimentally the thermal perception of indoor environment for evaluating the ability of radiant panel heaters to produce thermal comfort for space occupants as well as the energy consumption in comparison with conventional portable natural convective heaters. The thermal perception results show that, compared with conventional convection heater, a radiantly heated office room maintains a lower ambient air temperature while providing equal levels of thermal perception on the thermal dummy head as the convective heater and saves up to 39.1% of the energy consumption per day. However, for human subjects' vote experiments, the results show that for an environmentally controlled test room at outdoor environment temperatures of 0C and 5C, using two radiant panel heaters with a total capacity of 580 W leads to a better comfort sensation than the conventional portable natural convective heater with a 670 W capacity, with an energy saving of about 13.4%. In addition, for an outdoor environment temperature of 10C, using one radiant panel heater with a capacity of 290 W leads to a better comfort sensation than the conventional convection heater with a 670 W capacity, with an energy saving of about 56.7%. From the analytical results, it is found that distributing the radiant panel heater inside the office room, one on the wall facing the window and the other on the wall close to the window, provides the best operative temperature distribution within the room.

  9. Heater test planning for the near surface test facility at the Hanford reservation

    International Nuclear Information System (INIS)

    DuBois, A.; Binnall, E.; Chan, T.; McEvoy, M.; Nelson, P.; Remer, J.

    1979-03-01

    The underground test facility NSTF being constructed at Gable Mountain, is the site for a group of experiments designed to evaluate the thermo-mechanical suitability of a deep basalt stratum as a permanent repository for nuclear waste. Thermo-mechanical modeling was performed to help design the instrumentation arrays for the three proposed heater tests (two full scale tests and one time scale test) and predict the thermal environment of the heaters and instruments. The modeling does not reflect recent RHO revisions to the in situ heater experiment plan. Heaters, instrumentation, and data acquisition system designs and recommendations were adapted from those used in Sweden

  10. An overview of the development of solar water heater industry in China

    International Nuclear Information System (INIS)

    Runqing, Hu; Peijun, Sun; Zhongying, Wang

    2012-01-01

    This article introduce the development of China solar water heater industry .Gives an overview of stages, market, manufacturing, application and testing about China solar water heater industry. Show the market data from 1998 to 2009. Analyze the experiences and features about the industry. The article also introduces the policy for solar hot water industry in China. These policies have accelerated the development of industry in which the main two incentive policies have the greatest influence on solar water heater industry. First one is the policy of mandatory installation of solar water heater implemented since 2007 by some local governments at provincial and municipal levels. Second is the subsidy policy for solar water heaters in the household appliances going to the countryside scheme implemented since 2009. At last the article gives the reason why China solar water heater industry have so rapid growth. From technology research, industrialization, prices and policy environment gives analysis. - Highlights: ► We compared International and China market about solar thermal products. ► The reason for rapid development of China solar water heater is explained. ► The experience of China solar water heater industry would give reference to other develop country. ► “Meet the demands of customer” is the main driver for the solar water heater industry development. ► The policy framework about China solar thermal industry was introduced. The industry achieved commercial operation without subsidy.

  11. A Review on Inertia and Linear Friction Welding of Ni-Based Superalloys

    Science.gov (United States)

    Chamanfar, Ahmad; Jahazi, Mohammad; Cormier, Jonathan

    2015-04-01

    Inertia and linear friction welding are being increasingly used for near-net-shape manufacturing of high-value materials in aerospace and power generation gas turbines because of providing a better quality joint and offering many advantages over conventional fusion welding and mechanical joining techniques. In this paper, the published works up-to-date on inertia and linear friction welding of Ni-based superalloys are reviewed with the objective to make clarifications on discrepancies and uncertainties reported in literature regarding issues related to these two friction welding processes as well as microstructure, texture, and mechanical properties of the Ni-based superalloy weldments. Initially, the chemical composition and microstructure of Ni-based superalloys that contribute to the quality of the joint are reviewed briefly. Then, problems related to fusion welding of these alloys are addressed with due consideration of inertia and linear friction welding as alternative techniques. The fundamentals of inertia and linear friction welding processes are analyzed next with emphasis on the bonding mechanisms and evolution of temperature and strain rate across the weld interface. Microstructural features, texture development, residual stresses, and mechanical properties of similar and dissimilar polycrystalline and single crystal Ni-based superalloy weldments are discussed next. Then, application of inertia and linear friction welding for joining Ni-based superalloys and related advantages over fusion welding, mechanical joining, and machining are explained briefly. Finally, present scientific and technological challenges facing inertia and linear friction welding of Ni-based superalloys including those related to modeling of these processes are addressed.

  12. A solar assisted heat-pump dryer and water heater

    International Nuclear Information System (INIS)

    Hawlader, M.N.A.; Chou, S.K.; Jahangeer, K.A.; Rahman, S.M.A.

    2006-01-01

    Growing concern about the depletion of conventional energy resources has provided impetus for considerable research and development in the area of alternative energy sources. A solar assisted heat pump dryer and water heater found to be one of the solutions while exploring for alternative energy sources. The heat pump system is used for drying and water heating applications with the major share of the energy derived from the sun and the ambient. The solar assisted heat pump dryer and water heater has been designed, fabricated and tested. The performance of the system has been investigated under the meteorological conditions of Singapore. The system consists of a variable speed reciprocating compressor, evaporator-collector, storage tank, air cooled condenser, auxiliary heater, blower, dryer, dehumidifier, and air collector. The drying medium used is air and the drying chamber is configured to carry out batch drying of good grains. A water tank connected in series with the air cooled condenser delivers hot water for domestic applications. The water tank also ensures complete condensation of the refrigerant vapour. A simulation program is developed using Fortran language to evaluate the performance of the system and the influence of different variables. The performance indices considered to evaluate the performance of the system are: Solar Fraction (SF), Coefficient of Performance (COP) and Specific Moisture Extraction Rate (SMER). A COP value of 7.5 for a compressor speed of 1800 rpm was observed. Maximum collector efficiencies of 0.86 and 0.81 have been found for evaporator-collector and air collector, respectively. A value of the SMER of 0.79 has been obtained for a load of 20 kg and a compressor speed of 1200 rpm

  13. Corrosion Behavior of Superalloys in Hot Lithium Molten Salt

    International Nuclear Information System (INIS)

    Cho, Soo-Haeng; Hur, Jin-Mok; Seo, Chung-Seok; Park, Seoung-Won

    2006-01-01

    The Li-reduction process involves the chemical reduction of spent fuel oxides by liquid lithium metal in a molten LiCl salt bath at 650 .deg. C followed by a separate electrochemical reduction of lithium oxide (Li 2 O), which builds up in the salt bath. This process requires a high purity inert gas atmosphere inside remote hot cell nuclear facility to prevent unwanted Li oxidation and fires during the handling of chemically active Li metal. In light of the limitations of the Li-reduction process, a direct electrolytic reduction technology is being developed by KAERI to enhance process safety and economic viability. The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. Even so, the electrochemical process vessel must be resilient at ∼ 650 .deg. C in the presence of oxygen to enable high processing rates and an extended service life. But, the mechanism and the rate of the corrosion of metals in LiCl-Li 2 O molten salt under oxidation condition are not clear. In the present work, the corrosion behavior and corrosion mechanism of superalloys have been studied in the molten salt of LiCl-Li 2 O under oxidation condition

  14. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  15. High Temperature Deformation Mechanisms in a DLD Nickel Superalloy

    Directory of Open Access Journals (Sweden)

    Sean Davies

    2017-04-01

    Full Text Available The realisation of employing Additive Layer Manufacturing (ALM technologies to produce components in the aerospace industry is significantly increasing. This can be attributed to their ability to offer the near-net shape fabrication of fully dense components with a high potential for geometrical optimisation, all of which contribute to subsequent reductions in material wastage and component weight. However, the influence of this manufacturing route on the properties of aerospace alloys must first be fully understood before being actively applied in-service. Specimens from the nickel superalloy C263 have been manufactured using Powder Bed Direct Laser Deposition (PB-DLD, each with unique post-processing conditions. These variables include two build orientations, vertical and horizontal, and two different heat treatments. The effects of build orientation and post-process heat treatments on the materials’ mechanical properties have been assessed with the Small Punch Tensile (SPT test technique, a practical test method given the limited availability of PB-DLD consolidated material. SPT testing was also conducted on a cast C263 variant to compare with PB-DLD derivatives. At both room and elevated temperature conditions, differences in mechanical performances arose between each material variant. This was found to be instigated by microstructural variations exposed through microscopic and Energy Dispersive X-ray Spectroscopy (EDS analysis. SPT results were also compared with available uniaxial tensile data in terms of SPT peak and yield load against uniaxial ultimate tensile and yield strength.

  16. Kinetics of Grain Growth in 718 Ni-Base Superalloy

    Directory of Open Access Journals (Sweden)

    Huda Z.

    2014-10-01

    Full Text Available The Haynes® 718 Ni-base superalloy has been investigated by use of modern material characterization, metallographic and heat treatment equipment. Grain growth annealing experiments at temperatures in the range of 1050 – 1200 oC (1323–1473K for time durations in the range of 20 min-22h have been conducted. The kinetic equations and an Arrhenius-type equation have been applied to compute the grain-growth exponent n and the activation energy for grain growth, Qg, for the investigated alloy. The grain growth exponent, n, was computed to be in the range of 0.066-0.206; and the n values have been critically discussed in relation to the literature. The activation energy for grain growth, Qg, for the investigated alloy has been computed to be around 440 kJ/mol; and the Qg data for the investigated alloy has been compared with other metals and alloys and ceramics; and critically analyzed in relation to our results.

  17. The precipitation behavior of superalloy ATI Allvac 718Plus

    Energy Technology Data Exchange (ETDEWEB)

    Zickler, Gerald A.; Schnitzer, Ronald; Leitner, Harald [Department of Physical Metallurgy and Materials Testing, Christian Doppler Laboratory Early Stages of Precipitation, Montanuniversitaet Leoben (Austria); Radis, Rene [Christian Doppler Laboratory Early Stages of Precipitation, Institute of Materials Science and Technology, Vienna University of Technology (Austria); Institute for Materials Science and Welding, Graz University of Technology (Austria); Kozeschnik, Ernst [Christian Doppler Laboratory Early Stages of Precipitation, Institute of Materials Science and Technology, Vienna University of Technology (Austria); Stockinger, Martin [Boehler Schmiedetechnik GmbH and Co. KG., Kapfenberg (Austria)

    2010-03-15

    ATI Allvac 718Plus is a novel nickel-based superalloy, which was designed for heavy-duty applications in aerospace gas turbines. The precipitation kinetics of the intermetallic {delta} (Ni{sub 3}Nb) and {gamma}' (Ni{sub 3}(Al,Ti)) phases in this alloy are of scientific as well as technological interest because of their significant influence on the mechanical properties. Important parameters like grain size are controlled by coarse {delta} precipitates located at grain boundaries, whereas small {gamma}' precipitates are responsible for strengthening by precipitation hardening. In the present study, the microstructure is investigated by three-dimensional atom probe tomography and simulated by computer modeling using the thermo-kinetic software MatCalc. The results of numerical simulations and experimental data are compared and critically discussed. It is shown that the chemical compositions of the phases change during isothermal aging, and the precipitation kinetics of {delta} and {gamma}' phases interact with each other as shown in a time temperature precipitation (TTP) plot. The TTP plot shows C-shaped curves with characteristic discontinuities in the temperature range, where simultaneous and concurrent precipitation of the {delta} and {gamma}' phases occurs. This leads to a competition in the diffusion of Nb and Al, which are partly present in both phases. Thus, the present study gives important information on heat treatments for ATI Allvac 718Plus in order to achieve the desired microstructure and mechanical properties. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  18. Niobium-base superalloys via powder metallurgy technology

    International Nuclear Information System (INIS)

    Loria, E.A.

    1987-01-01

    This paper provides some insight into an area that has been neglected, namely the possibility of developing high-strength, niobium-base alloys by improved oxidation resistance via the consolidation of rapidly solidified powders. Powder metallurgy (P/M) is an attractive processing technique because of its flexibility and versatility, and it may provide the alloys with properties and workability not obtainable via metal casting. A critical review of both U.S. and Russian literature is presented along with suggestions on the most promising compositions and processing techniques available to meet these competing goals. Previous work on many niobium alloys reveals that long term properties are retained well above those obtained on nickel-base superalloys. Cast and wrought alloys extend specific strength beyond 1200 0 C (2200 0 F), but lack oxidation resistance. Remarkable oxidation resistance is obtained, however, on miniature castings of certain ternary alloys which are too brittle for any processing. A better understanding of the oxidation mechanism is necessary before the proper P/M (RST) approach is taken on compositions which could provide compatibility between the two competing goals through grain refinement and a homogeneous distribution of the contributory phases. Finally, ways to up-scale production of Nb powder are discussed, including thermodynamic feasibility for the direct reduction of NbCl/sub 5/ in a 1.5 MW plasma reactor

  19. Segregation to grain boundaries in nimonic PE16 superalloy

    International Nuclear Information System (INIS)

    Nettleship, D.J.; Wild, R.K.

    1990-01-01

    Nimonic PE16 alloy is a nickel-based superalloy containing 34 wt.% iron and 16wt.% chromium with additions of molybdenum, titanium and aluminium. It is used in the fuel assembly of the UK advanced gas-cooled reactors (AGR). This component supports significant loads in service and its mechanical integrity is therefore of paramount importance. Mechanical properties may be influenced by the grain size and grain boundary composition, both of which can themselves alter during service. Scanning Auger microscopy is a well-established method for investigating grain boundaries, and has now been applied to the study of PE16. In order to expose PE16 grain boundary surfaces it is necessary to hydrogen charge samples and fracture by pulling in tension at a slow strain rate within the ultra-high vacuum chamber of the Auger microprobe. A series of casts of nimonic PE16 alloy that have received a range of thermal ageing treatments have been fractured in an intergranular manner and the grain boundary composition determined. Segregation of trace and minority elements, particularly Mo and P, has been detected at grain boundaries. Significant variations between different as-manufactured casts were observed, whilst ageing brought about the growth of chromium-rich particles on the grain boundaries. Ductile fracture in PE16 followed a path through Ti(C, N) particles. Many of these particles incorporated large amounts of sulphur. (author)

  20. Friction Freeform Fabrication of Superalloy Inconel 718: Prospects and Problems

    Science.gov (United States)

    Dilip, J. J. S.; Janaki Ram, G. D.

    2014-01-01

    Friction Freeform Fabrication is a new solid-state additive manufacturing process. The present investigation reports a detailed study on the prospects of this process for additive part fabrication in superalloy Inconel 718. Using a rotary friction welding machine and employing alloy 718 consumable rods in solution treated condition, cylindrical-shaped multi-layer friction deposits (10 mm diameter) were successfully produced. In the as-deposited condition, the deposits showed very fine grain size with no grain boundary δ phase. The deposits responded well to direct aging and showed satisfactory room-temperature tensile properties. However, their stress rupture performance was unsatisfactory because of their layered microstructure with very fine grain size and no grain boundary δ phase. The problem was overcome by heat treating the deposits first at 1353 K (1080 °C) (for increasing the grain size) and then at 1223 K (950 °C) (for precipitating the δ phase). Overall, the current study shows that Friction Freeform Fabrication is a very useful process for additive part fabrication in alloy 718.

  1. ISOTHERMAL AND THERMOMECHANICAL FATIGUE OF A NICKEL-BASE SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Carlos Carvalho Engler-Pinto Júnior

    2014-06-01

    Full Text Available Thermal gradients arising during transient regimes of start-up and shutdown operations produce a complex thermal and mechanical fatigue loading which limits the life of turbine blades and other engine components operating at high temperatures. More accurate and reliable assessment under non-isothermal fatigue becomes therefore mandatory. This paper investigates the nickel base superalloy CM 247LC-DS under isothermal low cycle fatigue (LCF and thermomechanical fatigue (TMF. Test temperatures range from 600°C to 1,000°C. The behavior of the alloy is strongly affected by the temperature variation, especially in the 800°C-1,000°C range. The Ramberg-Osgood equation fits very well the observed isothermal behavior for the whole temperature range. The simplified non-isothermal stress-strain model based on linear plasticity proposed to represent the thermo-mechanical fatigue behavior was able to reproduce the observed behavior for both in-phase and out-of-phase TMF cycling.

  2. Integral finned heater and cooler for stirling engines

    Science.gov (United States)

    Corey, John A.

    1984-01-01

    A piston and cylinder for a Stirling engine and the like having top and bottom meshing or nesting finned conical surfaces to provide large surface areas in close proximity to the working gas for good thermal (addition and subtraction of heat) exchange to the working gas and elimination of the usual heater and cooler dead volume. The piston fins at the hot end of the cylinder are perforated to permit the gas to pass into the piston interior and through a regenerator contained therein.

  3. MD#1826: Measurement of Quench Heater vertical kick

    OpenAIRE

    Valette, Matthieu; Wollmann, Daniel; Lindstrom, Bjorn Hans Filip; Bortot, Lorenzo; Fernandez Navarro, Alejandro; Schmidt, Rudiger; Verweij, Arjan

    2018-01-01

    Following the observation of vertical orbit oscillations of the LHC beam between the detection of a (beam induced) quench of an LHC main dipole and the beam dump, a study was started to verify that the orbit distortions are caused by the firing of the quench heaters (QH). Simulation of the magnetic field generated by the discharge of the QH and its effect on the beam confirmed it was the most likely cause. A dedicated experiment with 450 GeV proton beams was performed to validate the simulati...

  4. Fuzzy Logic Approach to Diagnosis of Feedwater Heater Performance Degradation

    International Nuclear Information System (INIS)

    Kang, Yeon Kwan; Kim, Hyeon Min; Heo, Gyun Young; Sang, Seok Yoon

    2014-01-01

    Since failure in, damage to, and performance degradation of power generation components in operation under harsh environment of high pressure and high temperature may cause both economic and human loss at power plants, highly reliable operation and control of these components are necessary. Therefore, a systematic method of diagnosing the condition of these components in its early stages is required. There have been many researches related to the diagnosis of these components, but our group developed an approach using a regression model and diagnosis table, specializing in diagnosis relating to thermal efficiency degradation of power plant. However, there was a difficulty in applying the method using the regression model to power plants with different operating conditions because the model was sensitive to value. In case of the method that uses diagnosis table, it was difficult to find the level at which each performance degradation factor had an effect on the components. Therefore, fuzzy logic was introduced in order to diagnose performance degradation using both qualitative and quantitative results obtained from the components' operation data. The model makes performance degradation assessment using various performance degradation variables according to the input rule constructed based on fuzzy logic. The purpose of the model is to help the operator diagnose performance degradation of components of power plants. This paper makes an analysis of power plant feedwater heater by using fuzzy logic. Feedwater heater is one of the core components that regulate life-cycle of a power plant. Performance degradation has a direct effect on power generation efficiency. It is not easy to observe performance degradation of feedwater heater. However, on the other hand, troubles such as tube leakage may bring simultaneous damage to the tube bundle and therefore it is the object of concern in economic aspect. This study explains the process of diagnosing and verifying typical

  5. Using CFD to investigate heater fouling in a utility boiler

    International Nuclear Information System (INIS)

    Pang, L.; Sun, B.; Salcudean, M.

    2004-01-01

    A simulation investigation into the combustion and heat transfer process in a utility boiler is presented. The work is based on the commercial software Fluent 6.1.18. Flow, chemistry, energy, conservation and radiation models are used to simulate the process inside the furnace. Radiation and convection models are considered in the horizontal heater. The temperature and velocity fields are calculated to unveil the process inside and outside the furnace. The result shows that the fouling in reheater is formed because of the temperature and velocity field in the flue gas passage. A limited test is done to validate the simulation. (author)

  6. Performance analysis of a hybrid photovoltaic thermal solar air heater

    International Nuclear Information System (INIS)

    Othman, Mohd Yusof; Yatim, Baharudin; Abu Bakar, Mohd Nazari; Sopian, Kamaruzzaman

    2006-01-01

    A photovoltaic (PV/T) air heater is a collector that combines thermal and photovoltaic systems in one single hybrid generating unit. It generators both thermal and electrical energies simultaneously. A new design of a double-pass photovoltaic-thermal solar air collector with CPC and fins was successfully developed and fabricated at Universiti Kebangsaam Malaysia. This collector tested under actual environmental conditions to study its performance over a range of operating conditions. The test set-up, instrumentation and measurement are described further. It was found that the performance of the collector was in agreement with the theoretical prediction. Results of the outdoors test are presented and discussed(Author)

  7. Online fouling detection in electrical circulation heaters using neural networks

    Energy Technology Data Exchange (ETDEWEB)

    Lalot, S. [M.E.T.I.E.R., Longuenesse Cedex (France); Universite de Valenciennes (France). LME; Lecoeuche, S. [M.E.T.I.E.R., Longuenesse Cedex (France); Universite de Lille (France). Laboratoire 13D

    2003-06-01

    Here is presented a method that is able to detect fouling during the service of a circulation electrical heater. The neural based technique is divided in two major steps: identification and classification. Each step uses a neural network, the connection weights of the first one being the inputs of the second network. Each step is detailed and the main characteristics and abilities of the two neural networks are given. It is shown that the method is able to discriminate fouling from viscosity modification that would lead to the same type of effect on the total heat transfer coefficient. (author)

  8. Fuzzy Logic Approach to Diagnosis of Feedwater Heater Performance Degradation

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Yeon Kwan; Kim, Hyeon Min; Heo, Gyun Young [Kyung Hee University, Yongin (Korea, Republic of); Sang, Seok Yoon [Engineering and Technical Center, Korea Hydro, Daejeon (Korea, Republic of)

    2014-08-15

    Since failure in, damage to, and performance degradation of power generation components in operation under harsh environment of high pressure and high temperature may cause both economic and human loss at power plants, highly reliable operation and control of these components are necessary. Therefore, a systematic method of diagnosing the condition of these components in its early stages is required. There have been many researches related to the diagnosis of these components, but our group developed an approach using a regression model and diagnosis table, specializing in diagnosis relating to thermal efficiency degradation of power plant. However, there was a difficulty in applying the method using the regression model to power plants with different operating conditions because the model was sensitive to value. In case of the method that uses diagnosis table, it was difficult to find the level at which each performance degradation factor had an effect on the components. Therefore, fuzzy logic was introduced in order to diagnose performance degradation using both qualitative and quantitative results obtained from the components' operation data. The model makes performance degradation assessment using various performance degradation variables according to the input rule constructed based on fuzzy logic. The purpose of the model is to help the operator diagnose performance degradation of components of power plants. This paper makes an analysis of power plant feedwater heater by using fuzzy logic. Feedwater heater is one of the core components that regulate life-cycle of a power plant. Performance degradation has a direct effect on power generation efficiency. It is not easy to observe performance degradation of feedwater heater. However, on the other hand, troubles such as tube leakage may bring simultaneous damage to the tube bundle and therefore it is the object of concern in economic aspect. This study explains the process of diagnosing and verifying typical

  9. Feed water pre-heater with two steam spaces

    International Nuclear Information System (INIS)

    Tratz, H.; Kelp, F.; Netsch, E.

    1976-01-01

    A feed water pre-heater for the two stage heating of feed water by condensing steam, having a low installed height is described, which can be installed in the steam ducts of turbines of large output, as in LWRs in nuclear power stations. The inner steam space is closed on one side by the water vessel, while the tubes of the inner steam space go straight from the water vessel, and the tubes of the outer steam space are bent into a U shape and open out into the water vessel. The two-stage preheater is thus surrounded by feedwater in two ways. (UWI) [de

  10. Microstructural characteristics of high-temperature oxidation in nickel-base superalloy

    International Nuclear Information System (INIS)

    Khalid, F.A.

    1997-01-01

    Superalloys are used for aerospace and nuclear applications where they can withstand high-temperature and severe oxidizing conditions. High-temperature oxidation behavior of a nickel-base superalloy is examined using optical and scanning electron microscopical techniques. The morphology of the oxide layers developed is examined, and EDX microanalysis reveals diffusion of the elements across the oxide-metal interface. Evidence of internal oxidation is presented, and the role of structural defects is considered. The morphology of the oxide-metal interface formed in the specimens exposed in steam and air is examined to elucidate the mechanism of high-temperature oxidation

  11. Mechanical Behavior of Three-Dimensional Braided Nickel-Based Superalloys Synthesized via Pack Cementation

    Science.gov (United States)

    Lippitz, Nicolas; Erdeniz, Dinc; Sharp, Keith W.; Dunand, David C.

    2018-03-01

    Braided tubes of Ni-based superalloys are fabricated via three-dimensional (3-D) braiding of ductile Ni-20Cr (wt pct) wires followed by post-textile gas-phase alloying with Al and Ti to create, after homogenization and aging, γ/ γ' strengthened lightweight, porous structures. Tensile tests reveal an increase in strength by 100 MPa compared to as-braided Ni-20Cr (wt pct). An interrupted tensile test, combined with X-ray tomographic scans between each step, sheds light on the failure behavior of the braided superalloy tubes.

  12. Process of welding gamma prime-strengthened nickel-base superalloys

    Science.gov (United States)

    Speigel, Lyle B.; White, Raymond Alan; Murphy, John Thomas; Nowak, Daniel Anthony

    2003-11-25

    A process for welding superalloys, and particularly articles formed of gamma prime-strengthened nickel-base superalloys whose chemistries and/or microstructures differ. The process entails forming the faying surface of at least one of the articles to have a cladding layer of a filler material. The filler material may have a composition that is different from both of the articles, or the same as one of the articles. The cladding layer is machined to promote mating of the faying surfaces, after which the faying surfaces are mated and the articles welded together. After cooling, the welded assembly is free of thermally-induced cracks.

  13. Simple Retrofit High-Efficiency Natural Gas Water Heater Field Test

    Energy Technology Data Exchange (ETDEWEB)

    Schoenbauer, Ben [NorthernSTAR, St. Paul, MN (United States)

    2017-03-01

    High-performance water heaters are typically more time consuming and costly to install in retrofit applications, making high performance water heaters difficult to justify economically. However, recent advancements in high performance water heaters have targeted the retrofit market, simplifying installations and reducing costs. Four high efficiency natural gas water heaters designed specifically for retrofit applications were installed in single-family homes along with detailed monitoring systems to characterize their savings potential, their installed efficiencies, and their ability to meet household demands. The water heaters tested for this project were designed to improve the cost-effectiveness and increase market penetration of high efficiency water heaters in the residential retrofit market. The retrofit high efficiency water heaters achieved their goal of reducing costs, maintaining savings potential and installed efficiency of other high efficiency water heaters, and meeting the necessary capacity in order to improve cost-effectiveness. However, the improvements were not sufficient to achieve simple paybacks of less than ten years for the incremental cost compared to a minimum efficiency heater. Significant changes would be necessary to reduce the simple payback to six years or less. Annual energy savings in the range of $200 would also reduce paybacks to less than six years. These energy savings would require either significantly higher fuel costs (greater than $1.50 per therm) or very high usage (around 120 gallons per day). For current incremental costs, the water heater efficiency would need to be similar to that of a heat pump water heater to deliver a six year payback.

  14. DEVELOPMENT OF TECHNICAL DECISIONS FOR HEAT SUPPLY WITH TUBULAR GAS HEATERS

    Directory of Open Access Journals (Sweden)

    IRODOV V. F.

    2017-05-01

    Full Text Available Annotation. Problems formulation. The problem that is solved is the development of autonomous heat supply systems that reduce the capital costs of construction and increase the efficiency of the use of energy resources. One of the ways to solve this problem is the use of tubular gas heaters. For this, it is necessary to develop new technical solutions for heat supply with tubular gas heaters, as well as scientific and methodological support for the development, construction and operation of heat supply systems with tubular gas heaters. Analysis of recent research. Preliminary studies of infrared tubular gas heaters are considered, which were used to heat industrial enterprises with sufficiently high premises. The task was to extend the principles of heat supply by means of tubular heaters for heating air, water and heating medium in relatively low rooms. Goal and tasks. To lay out the development of technical solutions for heat supply with tubular gas heaters, which increase the efficiency and reliability of heat supply systems and extend the use of tubular gas heaters in heat supply. Results. Technical solutions for heat supply with tubular gas heaters have made it possible to extend their applications for heating air, water and heating medium in relatively low rooms. Scientific novelty. New technical solutions for heat supply with tubular gas heaters increase the efficiency of using fuel and energy resources at low capital costs. Practical significance. Technical solutions for heat supply using tubular heaters have the potential for wide application in the heat supply of industrial, public and residential facilities. Conclusions. For two decades, new technical solutions for heat supply with tubular gas heaters have been developed, which increase the efficiency and reliability of heat supply systems and can be widely used for autonomous heating.

  15. Simple Retrofit High-Efficiency Natural Gas Water Heater Field Test

    Energy Technology Data Exchange (ETDEWEB)

    Schoenbauer, Ben [NorthernSTAR, St. Paul, MN (United States)

    2017-03-28

    High performance water heaters are typically more time consuming and costly to install in retrofit applications, making high performance water heaters difficult to justify economically. However, recent advancements in high performance water heaters have targeted the retrofit market, simplifying installations and reducing costs. Four high efficiency natural gas water heaters designed specifically for retrofit applications were installed in single-family homes along with detailed monitoring systems to characterize their savings potential, their installed efficiencies, and their ability to meet household demands. The water heaters tested for this project were designed to improve the cost-effectiveness and increase market penetration of high efficiency water heaters in the residential retrofit market. The retrofit high efficiency water heaters achieved their goal of reducing costs, maintaining savings potential and installed efficiency of other high efficiency water heaters, and meeting the necessary capacity in order to improve cost-effectiveness. However, the improvements were not sufficient to achieve simple paybacks of less than ten years for the incremental cost compared to a minimum efficiency heater. Significant changes would be necessary to reduce the simple payback to six years or less. Annual energy savings in the range of $200 would also reduce paybacks to less than six years. These energy savings would require either significantly higher fuel costs (greater than $1.50 per therm) or very high usage (around 120 gallons per day). For current incremental costs, the water heater efficiency would need to be similar to that of a heat pump water heater to deliver a six year payback.

  16. First phase of small diameter heater experiments in tuff

    International Nuclear Information System (INIS)

    Zimmerman, R.M.

    1983-01-01

    As part of the Nevada Nuclear Waste Storage Investigations (NNWSI) project, we have undertaken small diameter heater experiments in the G-Tunnel Underground Facility on the Nevada Test Site (NTS). These experiments are to evaluate the thermal and hydrothermal behavior which might be encountered if heat producing nuclear waste were disposed of in welded and nonwelded tuffs. The two Phase I experiments discussed have focused on vertical borehole emplacements. In each experiment, temperatures were measured along the surface of the 10.2-cm-dia heater and the 12.7-cm-dia boreholes. For each experiment, measurements were compared with computer model representations. Maximum temperatures reached were: 196 0 C for the welded tuff after 21 days of operations at 800W and 173 0 C for the nonwelded tuff after 35 days of operations at 500W. Computed results indicate that the same heat transfer model (includes conduction and radiation only) can describe the behavior of both tuffs using empirical techniques to describe pore water vaporization. Hydrothermal measurements revealed heat-indiced water migration. Results indicated that small amounts of liquid water migrated into the welded tuff borehole early in the heating period. Once the rock-wall temperatures exceeded 94 0 C, in both tuffs, there was mass transport of water vapor as evidence indicated condensation cooler regions. Borehole pressures remained essentially ambient during the thermal periods

  17. Design of Solar Heat Sheet for Air Heaters

    Science.gov (United States)

    Priya, S. Shanmuga; Premalatha, M.; Thirunavukkarasu, I.

    2011-12-01

    The technique of harnessing solar energy for drying offers significant potential to dry agricultural products such as food grains, fruits, vegetables and medicinal plants, thereby eliminating many of the problems experienced with open-sun drying and industrial drying, besides saving huge quantities of fossil fuels. A great deal of experimental work over the last few decades has already demonstrated that agricultural products can be satisfactorily dehydrated using solar energy. Various designs of small scale solar dryers have been developed in the recent past, mainly for drying agricultural products. Major problems experienced with solar dryers are their non-reliability as their operation largely depends on local weather conditions. While back-up heaters and hybrid dryers partly solved this issue, difficulties in controlling the drying air temperature and flow rate remains a problem, and affects the quality of the dried product. This study is aimed at eliminating the fluctuations in the quality of hot air supplied by simple solar air heaters used for drying fruits, vegetables and other applications. It is an attempt to analyse the applicability of the combination of an glazed transpired solar collector (tank), thermal storage and a intake fan(suction fan) to achieve a steady supply of air at a different atmospheric temperature and flow rate for drying fruits and vegetables. Development of an efficient, low-cost and reliable air heating system for drying applications is done.

  18. Subsidy programs on diffusion of solar water heaters: Taiwan's experience

    International Nuclear Information System (INIS)

    Chang, Keh-Chin; Lin, Wei-Min; Lee, Tsong-Sheng; Chung, Kung-Ming

    2011-01-01

    Financial incentives are essentially one of the key factors influencing diffusion of solar water heaters in many countries. Two subsidy programs were initiated by the government of Taiwan in 1986 (1986-1991) and 2000 (2000-present), respectively. Those long-term national programs are considered to be the driving force on local market expansion. In 2008, the regional subsidy programs for solar water heaters were announced by Kaohsiung city and Kiemen county, which resulted in the growth in sales. A revised subsidy was also initiated by the government of Taiwan in 2009. The subsidy is 50% more. However, the tremendous enlargement of market size with a high-level ratio of subsidy over total installation cost might result in a negative impact on a sustainable SWH industry and long-term development of the local market, which is associated with system design and post-installation service. This paper aims to address the relative efficiency and pitfalls of those national and regional programs. - Research Highlights: → The direct subsidy has been the driving force on market expansion in Taiwan. → Higher subsidy would certainly increase the total number of systems installed. → A high-level subsidy results in a negative impact on users or a sustainable industry.

  19. High voltage bus and auxiliary heater control system for an electric or hybrid vehicle

    Science.gov (United States)

    Murty, Balarama Vempaty

    2000-01-01

    A control system for an electric or hybrid electric vehicle includes a vehicle system controller and a control circuit having an electric immersion heater. The heater is electrically connected to the vehicle's high voltage bus and is thermally coupled to a coolant loop containing a heater core for the vehicle's climate control system. The system controller responds to cabin heat requests from the climate control system by generating a pulse width modulated signal that is used by the control circuit to operate the heater at a duty cycle appropriate for the amount of cabin heating requested. The control system also uses the heater to dissipate excess energy produced by an auxiliary power unit and to provide electric braking when regenerative braking is not desirable and manual braking is not necessary. The control system further utilizes the heater to provide a safe discharge of a bank of energy storage capacitors following disconnection of the battery or one of the high voltage connectors used to transmit high voltage operating power to the various vehicle systems. The control circuit includes a high voltage clamping circuit that monitors the voltage on the bus and operates the heater to clamp down the bus voltage when it exceeds a pre-selected maximum voltage. The control system can also be used to phase in operation of the heater when the bus voltage exceeds a lower threshold voltage and can be used to phase out the auxiliary power unit charging and regenerative braking when the battery becomes fully charged.

  20. 40 CFR 63.7499 - What are the subcategories of boilers and process heaters?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false What are the subcategories of boilers..., and Institutional Boilers and Process Heaters Emission Limits and Work Practice Standards § 63.7499 What are the subcategories of boilers and process heaters? The subcategories of boilers and process...

  1. Analysis of Large- Capacity Water Heaters in Electric Thermal Storage Programs

    Energy Technology Data Exchange (ETDEWEB)

    Cooke, Alan L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Anderson, David M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Winiarski, David W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Carmichael, Robert T. [Cadeo Group, Washington D. C. (United States); Mayhorn, Ebony T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fisher, Andrew R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-03-17

    This report documents a national impact analysis of large tank heat pump water heaters (HPWH) in electric thermal storage (ETS) programs and conveys the findings related to concerns raised by utilities regarding the ability of large-tank heat pump water heaters to provide electric thermal storage services.

  2. 75 FR 20111 - Energy Conservation Program: Energy Conservation Standards for Residential Water Heaters, Direct...

    Science.gov (United States)

    2010-04-16

    ... Program: Energy Conservation Standards for Residential Water Heaters, Direct Heating Equipment, and Pool... heating equipment and pool heaters. Table I.1--Amended Energy Conservation Standards for Residential Water... for national energy and water conservation; and 7. Other factors the Secretary of Energy (Secretary...

  3. 75 FR 21981 - Energy Conservation Program: Energy Conservation Standards for Residential Water Heaters, Direct...

    Science.gov (United States)

    2010-04-27

    ... DEPARTMENT OF ENERGY 10 CFR Part 430 [Docket Number EE-2006-BT-STD-0129] RIN 1904-AA90 Energy Conservation Program: Energy Conservation Standards for Residential Water Heaters, Direct Heating Equipment, and Pool Heaters Correction In rule document 2010-7611 beginning on page 20112 in the issue of Friday...

  4. Pengaruh Pelat Penyerap Ganda Model Gelombang dengan Penambahan Reflector terhadap Kinerja Solar Water Heater Sederhana

    OpenAIRE

    Ismail, Nova Risdiyanto

    2011-01-01

    Telah banyak dilakukan USAha meningkatkan kinerja solar water heater diantaranya modifikasi pelat penyerap tunggal menjadi ganda, modifikasi aliran untuk meningkatkan penyerapan panas, modifikasi material dan pelat penyerap ganda model gelombang. Penelitian ini bertujuan untuk mengetahui pengaruh pelat penyerap ganda model gelombang dengan penambahan reflector terhadap kinerja solar water heater sederhana. Dalam penelitian ini dilakukan secara eksperimen, untuk embandingkan kinerja pelat pen...

  5. A theoretical model for flow boiling CHF from short concave heaters

    International Nuclear Information System (INIS)

    Galloway, J.E.; Mudawar, I.

    1995-01-01

    Experiments were performed to enable the development of a new theoretical mode for the enhancement in CHF commonly observed with flow boiling on concave heater as compared to straight heaters. High-speed video imaging and photomicrography were employed to capture the trigger mechanism for CHF each type heater. A wavy vapor layer was observed to engulf the heater surface in each case, permitting liquid access to the surface only in regions where depressions (troughs) in the liquid vapor interface made contact with the surface. CHF in each case occurred when the pressure force exerted upon the wavy vapor-liquid inter ace in the contact region could no longer overcome the momentum of the vapor produced in these regional. Shorter interfacial wavelengths with greater curvature were measured on the curve, heater than on the straight heater, promoting a greater pressure force on the wave interface and a corresponding increase in CHF for the curved heater. A theoretics. CHF model is developed from these observations, based upon a new theory for hydrodynamic instability, along a curved interface. CHF data are predicted with good accuracy for both heaters. 23 refs., 9 figs

  6. CFD Study of Fluid Flow in an All-glass Evacuated Tube Solar Water Heater

    DEFF Research Database (Denmark)

    Ai, Ning; Fan, Jianhua; Li, Yumin

    2008-01-01

    Abstract: The all-glass evacuated tube solar water heater is one of the most widely used solar thermal technologies. The aim of the paper is to investigate fluid flow in the solar water heater by means of computational fluid dynamics (CFD). The investigation was carried out with a focus on the co...... for future system optimization....

  7. Optimal and Learning-Based Demand Response Mechanism for Electric Water Heater System

    Directory of Open Access Journals (Sweden)

    Bo Lin

    2017-10-01

    Full Text Available This paper investigates how to develop a learning-based demand response approach for electric water heater in a smart home that can minimize the energy cost of the water heater while meeting the comfort requirements of energy consumers. First, a learning-based, data-driven model of an electric water heater is developed by using a nonlinear autoregressive network with external input (NARX using neural network. The model is updated daily so that it can more accurately capture the actual thermal dynamic characteristics of the water heater especially in real-life conditions. Then, an optimization problem, based on the NARX water heater model, is formulated to optimize energy management of the water heater in a day-ahead, dynamic electricity price framework. A genetic algorithm is proposed in order to solve the optimization problem more efficiently. MATLAB (R2016a is used to evaluate the proposed learning-based demand response approach through a computational experiment strategy. The proposed approach is compared with conventional method for operation of an electric water heater. Cost saving and benefits of the proposed water heater energy management strategy are explored.

  8. 46 CFR 52.01-35 - Auxiliary, donkey, fired thermal fluid heater, and heating boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Auxiliary, donkey, fired thermal fluid heater, and... (CONTINUED) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-35 Auxiliary, donkey, fired thermal... requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc...

  9. 76 FR 63211 - Energy Efficiency Program: Test Procedures for Residential Water Heaters, Direct Heating...

    Science.gov (United States)

    2011-10-12

    ... DEPARTMENT OF ENERGY 10 CFR Part 430 [Docket Number EERE-2011-BT-TP-0042] RIN 1904-AC53 Energy Efficiency Program: Test Procedures for Residential Water Heaters, Direct Heating Equipment, and Pool Heaters AGENCY: Office of Energy Efficiency and Renewable Energy, Department of Energy. ACTION: Request for...

  10. Report of the workshop Energy Utility and Solar Water Heater 1993

    International Nuclear Information System (INIS)

    1993-01-01

    The title workshop was organized to increase the interest of energy utilities for the Solar Water Heater campaign by providing representatives of the utilities with information about the technical and marketing aspects of solar boilers, and to stimulate knowledge transfer between the energy utilities about the method, the possibilities and bottlenecks of solar water heater projects

  11. Energy efficiency improvement and fuel savings in water heaters using baffles

    International Nuclear Information System (INIS)

    Moeini Sedeh, Mahmoud; Khodadadi, J.M.

    2013-01-01

    Highlights: ► Thermal efficiency improved by simple/novel design of baffles inside water reservoir. ► Noticeable steady-state natural gas savings of about 5%. ► Extensive 3-D numerical investigations followed by experimental verifications. ► Baffle designs prototyped in identical water heaters for ANSI/US DOE test protocols. ► Numerical/experimental results verified thermal efficiency improvement and fuel savings. -- Abstract: Thermal efficiency improvement of a water heater was investigated numerically and experimentally in response to presence of a baffle, particularly designed for modifying the flow field within the water reservoir and enhancing heat transfer extracted into the water tank. A residential natural gas-fired water heater was selected for modifying its water tank through introducing a baffle for lowering natural gas consumption by 5% as a target. Based on the geometric features of the selected water heater, three-dimensional models of the water heater subsections were developed. Upon detailed studies of flow and heat transfer in each subsection, various sub-models were integrated to a complete model of the water heater. Thermal performance of the selected water heater was investigated numerically using computational fluid dynamics analysis. Prior to baffle design process and in order to verify the developed model of the water heater, time-dependent numerically-predicted temperatures were compared to the experimentally-measured temperatures under the same conditions at six (6) different locations inside the water tank and good agreement was observed. Upon verifying the numerical model, the fluid flow and heat transfer patterns were characterized for the selected water heater. The overall design of the baffle and its location and orientation were finalized based on the numerical results and a set of parametric studies. Finally, two baffle designs were proposed, with the second design being an optimized version of the first design. The

  12. High-temperature and low-stress creep anisotropy of single-crystal superalloys

    Czech Academy of Sciences Publication Activity Database

    Jacome, L. A.; Nortershauser, P.; Heyer, J. K.; Lahni, A.; Frenzel, J.; Dlouhý, Antonín; Somsen, C.; Eggeler, G.

    2013-01-01

    Roč. 61, č. 8 (2013), s. 2926-2943 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA202/09/2073 Institutional support: RVO:68081723 Keywords : superalloy single crystals * creep anisotropy * rafting * dislocations * deformation mechanisms Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.940, year: 2013

  13. σ and η Phase formation in advanced polycrystalline Ni-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Antonov, Stoichko, E-mail: santonov@hawk.iit.edu [Illinois Institute of Technology, 10 W. 32nd Street, Chicago, IL 60616 (United States); Huo, Jiajie; Feng, Qiang [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Isheim, Dieter; Seidman, David N. [Department of Materials Science and Engineering, Northwestern University, 2220 Campus Drive, Evanston, IL 60208 (United States); Northwestern University Center for Atom Probe Tomography (NUCAPT), 2220 Campus Drive, Evanston, IL 60208 (United States); Helmink, Randolph C.; Sun, Eugene [Rolls-Royce Corporation, 450 S. Meridian Street, Indianapolis, IN 46225 (United States); Tin, Sammy [Illinois Institute of Technology, 10 W. 32nd Street, Chicago, IL 60616 (United States)

    2017-02-27

    In polycrystalline Ni-base superalloys, grain boundary precipitation of secondary phases can be significant due to the effects they pose on the mechanical properties. As new alloying concepts for polycrystalline Ni-base superalloys are being developed to extend their temperature capability, the effect of increasing levels of Nb alloying additions on long term phase stability and the formation of topologically close packed (TCP) phases needs to be studied. Elevated levels of Nb can result in increased matrix supersaturation and promote the precipitation of secondary phases. Long term thermal exposures on two experimental powder processed Ni-base superalloys containing various levels of Nb were completed to assess the stability and precipitation of TCP phases. It was found that additions of Nb promoted the precipitation of η-Ni{sub 6}AlNb along the grain boundaries in powder processed, polycrystalline Ni-base superalloys, while reduced Nb levels favored the precipitation of blocky Cr and Mo – rich σ phase precipitates along the grain boundary. Evaluation of the thermodynamic stability of these two phases in both alloys using Thermo-calc showed that while σ phase predictions are fairly accurate, predictions of the η phase are limited.

  14. Creep deformation and microstructural examination of a prior thermally exposed nickel base superalloy

    Czech Academy of Sciences Publication Activity Database

    Zrník, J.; Strunz, Pavel; Vrchovinský, V.; Muránsky, O.; Horňák, P.; Wiedenmann, A.

    2004-01-01

    Roč. 274 (2004), s. 925-930 ISSN 1013-9826 R&D Projects: GA AV ČR KSK1010104 Keywords : superalloy * thermal exposition * creep Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.278, year: 2004

  15. SANS investigation of precipitate microstructure in nickel-base superalloys Waspaloy and DT750

    Czech Academy of Sciences Publication Activity Database

    Strunz, Pavel; Zrník, J.; Seliga, T.; Penkalla, H.J.

    2006-01-01

    Roč. 2, č. 23 (2006), s. 363-368 ISSN 0044-2968 R&D Projects: GA ČR GA202/06/0601 Institutional research plan: CEZ:AV0Z10480505 Keywords : small-angle-neutron scattering * superalloys * precipitation Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.897, year: 2006

  16. Ledges and grooves at γ/γ′ interfaces of single crystal superalloys

    Czech Academy of Sciences Publication Activity Database

    Parsa, A. B.; Wollgramm, P.; Buck, H.; Kostka, A.; Somsen, C.; Dlouhý, Antonín; Eggeler, G.

    2015-01-01

    Roč. 90, MAY (2015), s. 105-117 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA14-22834S Institutional support: RVO:68081723 Keywords : Ni-base single crystal superalloys * γ/γ′ interfaces * Interface dislocations * Rafting * Grooves Subject RIV: JG - Metallurgy Impact factor: 5.058, year: 2015

  17. Fundamental studies of electron beam welding of heat-resistant superalloys for nuclear plants, 5

    International Nuclear Information System (INIS)

    Arata, Yoshiaki; Terai, Kiyohide; Nagai, Hiroyoshi; Shimizu, Shigeki; Aota, Toshiichi.

    1978-01-01

    In this paper, the mechanical properties of base metal, its electron beam and TIG weld joint of superalloys for nuclear plants were made clear and compared with each other. As a result, it has been clarified that electron beam weld joint is superior to TIG weld joint and nearly comparable to base metal. (author)

  18. Microstructural study of weld fusion zone of TIG welded IN 738LC nickel-based superalloy

    International Nuclear Information System (INIS)

    Ojo, O.A.; Richards, N.L.; Chaturvedi, M.C.

    2004-01-01

    The weld fusion zone microstructure of a commercial aerospace superalloy IN 738 was examined. Elemental segregation induced interdendritic microconstituents were identified to include terminal solidification product M 3 B 2 and Ni 7 Zr 2 in association with γ-γ' eutectic constituent, which require proper consideration during the development of optimum post weld heat treatment

  19. High temperature oxidation characteristics of developed Ni-Cr-W superalloys in air

    International Nuclear Information System (INIS)

    Suzuki, Tomio; Shindo, Masami

    1996-11-01

    For expanding utilization of the Ni-Cr-W superalloy, which has been developed as one of new high temperature structural materials used in the advanced High Temperature Gas-cooled Reactors (HTGRs), in various engineering fields including the structural material for heat utilization system, the oxidation behavior of this alloy in air as one of high oxidizing environments becomes one of key factors. The oxidation tests for the industrial scale heat of Ni-Cr-W superalloy with the optimized chemical composition and five kinds of experimental Ni-Cr-W alloys with different Cr/W ratio were carried out at high temperatures in the air compared with Hastelloy XR. The conclusions were obtained as follows. (1) The oxidation resistance of the industrial scale heat of Ni-Cr-W superalloy with the optimized chemical composition was superior to that of Hastelloy XR. (2) The most excellent oxidation resistance was obtained in an alloy with 19% Cr of the industrial scale heat of Ni-Cr-W superalloy. (author)

  20. Refractory porcelain enamel passive-thermal-control coating for high-temperature superalloys

    Science.gov (United States)

    Levin, H.; Auker, B. H.; Gardos, M. N.

    1973-01-01

    Study was conducted to match thermal expansion coefficients thereby preventing enamels from cracking. Report discusses various enamel coatings that are applied to two different high-temperature superalloys. Study may be of interest to manufacturers of chemical equipment, furnaces, and metal components intended for high-temperature applications.

  1. MC Carbide Characterization in High Refractory Content Powder-Processed Ni-Based Superalloys

    Science.gov (United States)

    Antonov, Stoichko; Chen, Wei; Huo, Jiajie; Feng, Qiang; Isheim, Dieter; Seidman, David N.; Sun, Eugene; Tin, Sammy

    2018-04-01

    Carbide precipitates in Ni-based superalloys are considered to be desirable phases that can contribute to improving high-temperature properties as well as aid in microstructural refinement of the material; however, they can also serve as crack initiation sites during fatigue. To date, most of the knowledge pertaining to carbide formation has originated from assessments of cast and wrought Ni-based superalloys. As powder-processed Ni-based superalloys are becoming increasingly widespread, understanding the different mechanisms by which they form becomes increasingly important. Detailed characterization of MC carbides present in two experimental high Nb-content powder-processed Ni-based superalloys revealed that Hf additions affect the resultant carbide morphologies. This morphology difference was attributed to a higher magnitude of elastic strain energy along the interface associated with Hf being soluble in the MC carbide lattice. The composition of the MC carbides was studied through atom probe tomography and consisted of a complex carbonitride core, which was rich in Nb and with slight Hf segregation, surrounded by an Nb carbide shell. The characterization results of the segregation behavior of Hf in the MC carbides and the subsequent influence on their morphology were compared to density functional theory calculations and found to be in good agreement, suggesting that computational modeling can successfully be used to tailor carbide features.

  2. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys.

    Science.gov (United States)

    Hong, Jianping; Ma, Dexin; Wang, Jun; Wang, Fu; Sun, Baode; Dong, Anping; Li, Fei; Bührig-Polaczek, Andreas

    2016-11-16

    Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS) and single crystal (SX) hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  3. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys

    Directory of Open Access Journals (Sweden)

    Jianping Hong

    2016-11-01

    Full Text Available Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS and single crystal (SX hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  4. Analysis of Uncertainties in Protection Heater Delay Time Measurements and Simulations in Nb$_{3}$Sn High-Field Accelerator Magnets

    CERN Document Server

    Salmi, Tiina; Marchevsky, Maxim; Bajas, Hugo; Felice, Helene; Stenvall, Antti

    2015-01-01

    The quench protection of superconducting high-field accelerator magnets is presently based on protection heaters, which are activated upon quench detection to accelerate the quench propagation within the winding. Estimations of the heater delay to initiate a normal zone in the coil are essential for the protection design. During the development of Nb3Sn magnets for the LHC luminosity upgrade, protection heater delays have been measured in several experiments, and a new computational tool CoHDA (Code for Heater Delay Analysis) has been developed for heater design. Several computational quench analyses suggest that the efficiency of the present heater technology is on the borderline of protecting the magnets. Quantifying the inevitable uncertainties related to the measured and simulated delays is therefore of pivotal importance. In this paper, we analyze the uncertainties in the heater delay measurements and simulations using data from five impregnated high-field Nb3Sn magnets with different heater geometries. ...

  5. Analysis of Uncertainties in Protection Heater Delay Time Measurements and Simulations in Nb$_{3}$Sn High-Field Accelerator Magnets

    CERN Document Server

    Salmi, Tiina; Marchevsky, Maxim; Bajas, Hugo; Felice, Helene; Stenvall, Antti

    2015-01-01

    The quench protection of superconducting high-field accelerator magnets is presently based on protection heaters, which are activated upon quench detection to accelerate the quench propagation within the winding. Estimations of the heater delay to initiate a normal zone in the coil are essential for the protection design. During the development of Nb$_{3}$Sn magnets for the LHC luminosity upgrade, protection heater delays have been measured in several experiments, and a new computational tool CoHDA (Code for Heater Delay Analysis) has been developed for heater design. Several computational quench analyses suggest that the efficiency of the present heater technology is on the borderline of protecting the magnets. Quantifying the inevitable uncertainties related to the measured and simulated delays is therefore of pivotal importance. In this paper, we analyze the uncertainties in the heater delay measurements and simulations using data from five impregnated high-field Nb$_{3}$Sn magnets with different heater ge...

  6. Electrochemical corrosion protection of storage water heaters in the building services; Elektrochemischer Korrosionsschutz von Speicher-Wassererwaermern in der Gebaeudetechnik

    Energy Technology Data Exchange (ETDEWEB)

    Bytyn, Wilfried [MAGONTEC GmbH, Bottrop (Germany)

    2012-06-15

    Storage water heaters currently experience a new consideration as a central thermal energy storage with an energy buffer characteristics. The contribution under consideration presents the principles and conditions of use for the cathodic corrosion protection of storage water heaters.

  7. Protection Heater Design Validation for the LARP Magnets Using Thermal Imaging

    CERN Document Server

    Marchevsky, M; Cheng, D W; Felice, H; Sabbi, G; Salmi, T; Stenvall, A; Chlachidze, G; Ambrosio, G; Ferracin, P; Izquierdo Bermudez, S; Perez, J C; Todesco, E

    2016-01-01

    Protection heaters are essential elements of a quench protection scheme for high-field accelerator magnets. Various heater designs fabricated by LARP and CERN have been already tested in the LARP high-field quadrupole HQ and presently being built into the coils of the high-field quadrupole MQXF. In order to compare the heat flow characteristics and thermal diffusion timescales of different heater designs, we powered heaters of two different geometries in ambient conditions and imaged the resulting thermal distributions using a high-sensitivity thermal video camera. We observed a peculiar spatial periodicity in the temperature distribution maps potentially linked to the structure of the underlying cable. Two-dimensional numerical simulation of heat diffusion and spatial heat distribution have been conducted, and the results of simulation and experiment have been compared. Imaging revealed hot spots due to a current concentration around high curvature points of heater strip of varying cross sections and visuali...

  8. Remote Visual Testing (RVT) for the diagnostic inspection of feedwater heaters

    International Nuclear Information System (INIS)

    Nugent, M.J.; Pellegrino, B.A.

    1993-01-01

    Feedwater heaters are an important component in the overall plant heat rate, reliability, availability, performance and maintenance considerations at power stations. The ability to diagnose heater problems in-situ properly can lead to: (1) Preventative plugging of damaged, but unfailed tubes; (2) In-place repair procedures; (3) Incorporation of corrective actions into replacement designs or heater/unit operations. The benefits and limitations of Non-Destructive Testing (NDT) on feedwater heaters are briefly reviewed. All Remote Visual Testing (RVT) including borescopes, fiberscopes, videoborescopes and Closed Circuit Television (CCTV) cameras are discussed along with currently accepted formats for documentation. The benefits of a comprehensive in-place inspection involving Remote Visual Testing are discussed in relationship to its diagnostic capabilities. The results of eight post-service heater inspections are discussed along with the root cause of failure of seven unique failure mechanisms. These inspections, including FWH access, RVT tool and data analysis, are detailed. 13 figs

  9. Finite element analyses of a heater-interruption in the HAW test field

    International Nuclear Information System (INIS)

    Horn, B.A. van den.

    1991-09-01

    In this report the results of two finite element analyses of the HAW field are presented. The determination of the influence of a heater-interruption on the tube load as well as the differences in the evaluation of the tube load for both types of boreholes (type A and type B) are the main objectives of this report. Axisymmetric models are made for both type of boreholes in order to simulate this heater-interruption. It appeared that a heater-interruption of 4 hours leads to a temperature drop of 17.2deg C at the borehole wall and to a maximum reduction of the tube load of 1.76 MPa. About 20 days after reparation of the heaters of the heaters the evolution of the maximum temperature and the maximum tube load will be rehabilitated; the difference with the corresponding evolutions due to an uninterrupted heat-production are negligible. (author). 9 refs.; 25 figs.; 5 tabs

  10. Accelerator Magnet Quench Heater Technology and Quality Control Tests for the LHC High Luminosity Upgrade

    CERN Document Server

    AUTHOR|(CDS)2132435; Seifert, Thomas

    The High Luminosity upgrade of the Large Hadron Collider (HL-LHC) foresees the installation of new superconducting Nb$_{3}$Sn magnets. For the protection of these magnets, quench heaters are placed on the magnet coils. The quench heater circuits are chemically etched from a stainless steel foil that is glued onto a flexible Polyimide film, using flexible printed circuit production technology. Approximately 500 quench heaters with a total length of about 3000 m are needed for the HL-LHC magnets. In order to keep the heater circuit electrical resistance in acceptable limits, an approximately 10 µm-thick Cu coating is applied onto the steel foil. The quality of this Cu coating has been found critical in the quench heater production. The work described in this thesis focuses on the characterisation of Cu coatings produced by electrolytic deposition, sputtering and electron beam evaporation. The quality of the Cu coatings from different manufacturers has been assessed for instance by ambient temperature electrica...

  11. MGI-oriented High-throughput Measurement of Interdiffusion Coefficient Matrices in Ni-based Superalloys

    Directory of Open Access Journals (Sweden)

    TANG Ying

    2017-01-01

    Full Text Available One of the research hotspots in the field of high-temperature alloys was to search the substitutional elements for Re in order to prepare the single-crystal Ni-based superalloys with less or even no Re addition. To find the elements with similar or even lower diffusion coefficients in comparison with that of Re was one of the effective strategies. In multicomponent alloys, the interdiffusivity matrix were used to comprehensively characterize the diffusion ability of any alloying elements. Therefore, accurate determination of the composition-dependant and temperature-dependent interdiffusivities matrices of different elements in γ and γ' phases of Ni-based superalloys was high priority. The paper briefly introduces of the status of the interdiffusivity matrices determination in Ni-based superalloys, and the methods for determining the interdiffusivities in multicomponent alloys, including the traditional Matano-Kirkaldy method and recently proposed numerical inverse method. Because the traditional Matano-Kirkaldy method is of low efficiency, the experimental reports on interdiffusivity matrices in ternary and higher order sub-systems of the Ni-based superalloys were very scarce in the literature. While the numerical inverse method newly proposed in our research group based on Fick's second law can be utilized for high-throughput measurement of accurate interdiffusivity matrices in alloys with any number of components. After that, the successful application of the numerical inverse method in the high-throughput measurement of interdiffusivity matrices in alloys is demonstrated in fcc (γ phase of the ternary Ni-Al-Ta system. Moreover, the validation of the resulting composition-dependant and temperature-dependent interdiffusivity matrices is also comprehensively made. Then, this paper summarizes the recent progress in the measurement of interdiffusivity matrices in γ and γ' phases of a series of core ternary Ni-based superalloys achieved in

  12. Development of advanced P/M Ni-base superalloys for turbine disks

    Directory of Open Access Journals (Sweden)

    Garibov Genrikh S.

    2014-01-01

    Full Text Available In the process of evolution of powder metallurgy in Russia the task permanently formulated was the following: to improve strength properties of P/M superalloys without application of additional complex HIPed blanks deformation operation. On the other hand development of a turbine disk material structure to ensure an improvement in aircraft engine performance requires the use of special HIP and heat treatment conditions. To ensure maximum strength properties of disk materials it is necessary to form a structure which would have optimum size of solid solution grains, γ′-phases and carbides. Along with that heating of the material up to a temperature determined by solvus of an alloy ensures a stable and reproducible level of mechanical properties of the disks. The above-said can be illustrated by successful mastering of new complex-alloyed VVP-class superalloys with the use of powder size − 100 μm. Application of special HIP and heat treatment conditions for these superalloys to obtain the desired grain size and the strengthening γ′-phase precipitates allowed a noticeable improvement in ultimate tensile strength and yield strength up to ≥1600 MPa and ≥1200 MPa respectively. 100 hrs rupture strength at 650 ∘C and 750 ∘C was improved up to 1140 MPa and 750 MPa respectively. P/M VVP nickel-base superalloys offer higher characteristics in comparison with many superalloys designed for the same purposes. HIPed disc compacts manufactured from PREP-powder have a homogeneous micro- and macrostructure, a stable level of mechanical properties.

  13. Solid solution strengthening and diffusion in nickel- and cobalt-based superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Rehman, Hamad ur

    2016-07-01

    Nickel and cobalt-based superalloys with a γ-γ{sup '} microstructure are known for their excellent creep resistance at high temperatures. Their microstructure is engineered using different alloying elements, that partition either to the fcc γ matrix or to the ordered γ{sup '} phase. In the present work the effect of alloying elements on their segregation behaviour in nickel-based superalloys, diffusion in cobalt-based superalloys and the temperature dependent solid solution strengthening in nickel-based alloys is investigated. The effect of dendritic segregation on the local mechanical properties of individual phases in the as-cast, heat treated and creep deformed state of a nickel-based superalloy is investigated. The local chemical composition is characterized using Electron Probe Micro Analysis and then correlated with the mechanical properties of individual phases using nanoindentation. Furthermore, the temperature dependant solid solution hardening contribution of Ta, W and Re towards fcc nickel is studied. The room temperature hardening is determined by a diffusion couple approach using nanoindentation and energy dispersive X-ray analysis for relating hardness to the chemical composition. The high temperature properties are determined using compression strain rate jump tests. The results show that at lower temperatures, the solute size is prevalent and the elements with the largest size difference with nickel, induce the greatest hardening consistent with a classical solid solution strengthening theory. At higher temperatures, the solutes interact with the dislocations such that the slowest diffusing solute poses maximal resistance to dislocation glide and climb. Lastly, the diffusion of different technically relevant solutes in fcc cobalt is investigated using diffusion couples. The results show that the large atoms diffuse faster in cobalt-based superalloys similar to their nickel-based counterparts.

  14. Solid solution strengthening and diffusion in nickel- and cobalt-based superalloys

    International Nuclear Information System (INIS)

    Rehman, Hamad ur

    2016-01-01

    Nickel and cobalt-based superalloys with a γ-γ ' microstructure are known for their excellent creep resistance at high temperatures. Their microstructure is engineered using different alloying elements, that partition either to the fcc γ matrix or to the ordered γ ' phase. In the present work the effect of alloying elements on their segregation behaviour in nickel-based superalloys, diffusion in cobalt-based superalloys and the temperature dependent solid solution strengthening in nickel-based alloys is investigated. The effect of dendritic segregation on the local mechanical properties of individual phases in the as-cast, heat treated and creep deformed state of a nickel-based superalloy is investigated. The local chemical composition is characterized using Electron Probe Micro Analysis and then correlated with the mechanical properties of individual phases using nanoindentation. Furthermore, the temperature dependant solid solution hardening contribution of Ta, W and Re towards fcc nickel is studied. The room temperature hardening is determined by a diffusion couple approach using nanoindentation and energy dispersive X-ray analysis for relating hardness to the chemical composition. The high temperature properties are determined using compression strain rate jump tests. The results show that at lower temperatures, the solute size is prevalent and the elements with the largest size difference with nickel, induce the greatest hardening consistent with a classical solid solution strengthening theory. At higher temperatures, the solutes interact with the dislocations such that the slowest diffusing solute poses maximal resistance to dislocation glide and climb. Lastly, the diffusion of different technically relevant solutes in fcc cobalt is investigated using diffusion couples. The results show that the large atoms diffuse faster in cobalt-based superalloys similar to their nickel-based counterparts.

  15. The cathode material for a plasma-arc heater

    Science.gov (United States)

    Yelyutin, A. V.; Berlin, I. K.; Averyanov, V. V.; Kadyshevskii, V. S.; Savchenko, A. A.; Putintseva, R. G.

    1983-11-01

    The cathode of a plasma arc heater experiences a large thermal load. The temperature of its working surface, which is in contact with the plasma, reaches high values, as a result of which the electrode material is subject to erosion. Refractory metals are usually employed for the cathode material, but because of the severe erosion do not usually have a long working life. The most important electrophysical characteristic of the electrode is the electron work function. The use of materials with a low electron work function allows a decrease in the heat flow to the cathode, and this leads to an increase in its erosion resistance and working life. The electroerosion of certain materials employed for the cathode in an electric arc plasma generator in the process of reduction smelting of refractory metals was studied.

  16. Policy development for solar water heaters: the case of Lebanon

    International Nuclear Information System (INIS)

    Chedid, R.B.

    2000-01-01

    Full text.The electric energy demand in Lebanon is estimated to grow at an average of 3-5% per year for the coming 10 years. Such an increase in energy demand is problematic for Lebanon since its economy is almost totally dependent on imported fuel which contributes to 97% of the overall energy requirements. Solar water heaters (SWH) are regarded as the most important element in a long term energy conservation and management strategy for this country, but their promotion is a national issue requiring the participation of many stake holders and decision makers. Additionally, the success of solar energy penetration into the existing energy market is constrained by many factors such as technical and financial limitations, decision criteria and policy instruments. This paper will explore the feasibility of SWH, and will work out, using the Analytic Hierarchy Process technique, a policy to ensure a large scale diffusion of SWH in the energy market

  17. Leak Detection of High Pressure Feedwater Heater Using Empirical Models

    International Nuclear Information System (INIS)

    Lee, Song Kyu; Kim, Eun Kee; Heo, Gyun Young; An, Sang Ha

    2009-01-01

    Even small leak from tube side or pass partition within the high pressure feedwater heater (HPFWH) causes a significant deficiency in its performance. Plant operation under the HPFWH leak condition for long time will result in cost increase. Tube side leak within HPFWH can produce the high velocity jet of water and it can cause neighboring tube failures. However, most of plants are being operated without any information for internal leaks of HPFWH, even though it is prone to be damaged under high temperature and high pressure operating conditions. Leaks from tubes and/or pass partition of HPFWH occurred in many nuclear power plants, for example, Mihama PS-2, Takahama PS-2 and Point Beach Nuclear Plant Unit 1. If the internal leaks of HPFWH are monitored, the cost can be reduced by inexpensive repairs relative to loss in performance and moreover plant shutdown as well as further tube damages can be prevented

  18. Effects of electrical discharge surface modification of superalloy Haynes 230 with aluminum and molybdenum on oxidation behavior

    International Nuclear Information System (INIS)

    Bai, C.-Y.

    2007-01-01

    The effects of the electrical discharge alloying (EDA) process on improving the high temperature oxidation resistance of the Ni-based superalloy Haynes 230 have been investigated. The 85 at.% Al and 15 at.% Mo composite electrode provided the surface alloying materials. An Al-rich layer is produced on the surface of the EDA specimen alloyed with positive electrode polarity, whereas, many discontinuous piled layers are attached to the surface of the EDA superalloy when negative electrode polarity is selected. The oxidation resistance of the specimen alloyed with positive electrode polarity is better than that of the unalloyed superalloy, and the effective temperature of oxidation resistance of the alloyed layer can be achieved to 1100 o C. Conversely, the oxidation resistance of the other EDA specimen alloyed with negative electrode polarity is even worse than that of the unalloyed superalloy

  19. Ferromagnetic material inspection for feedwater heater and condenser tubes

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    In recent years, special ferritic stainless steels, such as AL29-4C/sup TM/, Sea-Cure/sup TM/, E-Brite/sup TM/, 439, and similar alloys have been introduced as tube material in condensers, feedwater heaters, moisture separator/reheaters, and other heat exchangers. In addition, carbon steel tubes are widely used in feedwater heaters and heat exchangers in chemical plants. The main problem with the in-service inspection of these ferritic alloys and carbon steel tubes lies in their highly ferromagnetic properties. These properties severely limit the application of the standard eddy current techniques. The effort was undertaken under EPRI sponsorship to develop a reliable technique for in-service inspection of ferromagnetic tubes. The new method combines the measurement of magnetic flux leakage generated around the defects with measurement of total flux in the tube wall. The heart of the inspection system is a special ID probe that magnetizes the tube and generates signals for any tube defect. A permanent record of inspection is provided with a strip-chart or magnetic tape recorder. The laboratory and field evaluation of this new system demonstrated its very good sensitivity to small defects, its reliability, and its ruggedness. Defects as small as 10% external wall loss in heavy wall carbon steel tube were detected. Tubes in the power plant were inspected at a rate of 300-500 tubes per eight-hour shift. The other advantages of this newly developed technique are its simplicity, low cost of instrumentation, easy data interpretation, and full portability

  20. Design and stability limits of the HPLWR re-heater

    International Nuclear Information System (INIS)

    Herbell, H.; Class, A.; Starflinger, J.; Schulenberg, T.

    2010-01-01

    The High Performance Light Water Reactor (HPLWR) is a particular design study of a supercritical water cooled reactor. A heat exchanger design has been proposed for the re-heater as a shell-and-tube heat exchanger. Inside the tubes fluid undergoes pseudo-condensing, e.g. it changes its density from steam-like to liquid-like properties (from 80 kg/m 3 to 582 kg/m 3 ) at supercritical pressure, whereas the shell side superheats intermediate pressure steam. For sub-critical pressures an instability has been reported by Goodykoontz and Dorsch (19679. The experiment exhibits unstable steam condensation in case of downward flow inside a tube of 7.4 mm diameter and 2.42 m length in some specific cases. The counter-current condenser was cooled with water flowing in an annulus surrounding the condenser tube. This experiment motivates the current investigation of instabilities for supercritical pseudo-condensation. The study includes static instabilities, i.e. Ledingegg instability and flow maldistribution of the parallel tubes, as well as pressure drop oscillations. At the present stage, no instabilities are predicted for the specific operation conditions of the HPLWR. The commercial system code APROS is used to perform one dimensional transient simulations of the described experiment to understand the physical mechanism. These simulations show that choking flow initiates the pressure oscillations. These periodically change steam temperatures, and consequently the condensation rate. In turn, this modifies the sound speed which is responsible for choking. Condensate reverse flow at choked conditions triggers the pressure waves. APROS simulations and experimental results agree well both in pressure amplitude and frequency. APROS simulations at supercritical pressure conditions did not exhibit any instability as the fluid velocity is clearly sub-sonic in the entire HPLWR re-heater. (authors)

  1. Low-Temperature Baseboard Heaters in Built Environments

    Energy Technology Data Exchange (ETDEWEB)

    Ploskic, Adnan

    2010-10-15

    The European Union has adopted a plan to decrease 20 % of total energy consumption through improved energy efficiency by 2020. One way of achieving this challenging goal may be to use efficient water-based heating systems supplied by heat pumps or other sustainable systems. The goal of this research was to analyze and improve the thermal performance of water-based baseboard heaters at low-temperature water supply. Both numerical (CFD) and analytical simulations were used to investigate the heat efficiency of the system. An additional objective of this work was to ensure that the indoor thermal comfort was satisfied in spaces served by such a low-temperature heating system. Analyses showed that it was fully possible to cover both transmission and ventilation heat losses using baseboard heaters supplied by 45 deg C water flow. The conventional baseboards, however, showed problems in suppressing the cold air down-flow created by 2.0 m high glazing and an outdoor temperature of -12 deg C. The draught discomfort at ankle level was slightly above the upper limit recommended by international and national standards. On the other hand, thermal baseboards with integrated ventilation air supply showed better ability to neutralize cold downdraught at the same height and conditions. Calculations also showed that the heat output from the integrated system with one ventilation inlet was approximately twice as high as that of the conventional one. The general conclusion from this work was that low temperature baseboards, especially with integrated ventilation air supply, are an efficient heating system and able to be combined with devices that utilize the low-quality sustainable energy sources such as heat pumps

  2. Small scale heater tests in argillite of the Eleana Formation at the Nevada Test Site

    International Nuclear Information System (INIS)

    McVey, D.F.; Thomas, R.K.; Lappin, A.R.

    1979-11-01

    Near-surface heater tests were run in the Eleana Formation at the Nevada Test Site, in an effort to evaluate argillaceous rock for nuclear waste storage. The main test, which employed a full-scale heater with a thermal output approximating commercial borosilicate waste, was designed to operate for several months. Two smaller, scaled tests were run prior to the full-scale test. This report develops the thermal scaling laws, describes the pretest thermal and thermomechanical analysis conducted for these two tests, and discusses the material properties data used in the analyses. In the first test, scaled to a large heater of 3.5 kW power, computed heater temperatures were within 7% of measured values for the entire 96-hour test run. The second test, scaled to a large heater having 5.0 kW power, experienced periodic water in-flow onto the heater, which tended to damp the temperature. For the second test, the computed temperatures were within 7% of measured for the first 20 hours. After this time, the water effect became significant and the measured temperatures were 15 to 20% below those predicted. On the second test, rock surface spallation was noted in the bore hole above the heater, as predicted. The scaled tests indicated that in-situ argillite would not undergo major thermostructural failure during the follow-on, 3.5 kW, full-scale test. 24 figures, 6 tables

  3. Heat exchanger inventory cost optimization for power cycles with one feedwater heater

    International Nuclear Information System (INIS)

    Qureshi, Bilal Ahmed; Antar, Mohamed A.; Zubair, Syed M.

    2014-01-01

    Highlights: • Cost optimization of heat exchanger inventory in power cycles is investigated. • Analysis for an endoreversible power cycle with an open feedwater heater is shown. • Different constraints on the power cycle are investigated. • The constant heat addition scenario resulted in the lowest value of the cost function. - Abstract: Cost optimization of heat exchanger inventory in power cycles with one open feedwater heater is undertaken. In this regard, thermoeconomic analysis for an endoreversible power cycle with an open feedwater heater is shown. The scenarios of constant heat rejection and addition rates, power as well as rate of heat transfer in the open feedwater heater are studied. All cost functions displayed minima with respect to the high-side absolute temperature ratio (θ 1 ). In this case, the effect of the Carnot temperature ratio (Φ 1 ), absolute temperature ratio (ξ) and the phase-change absolute temperature ratio for the feedwater heater (Φ 2 ) are qualitatively the same. Furthermore, the constant heat addition scenario resulted in the lowest value of the cost function. For variation of all cost functions, the smaller the value of the phase-change absolute temperature ratio for the feedwater heater (Φ 2 ), lower the cost at the minima. As feedwater heater to hot end unit cost ratio decreases, the minimum total conductance required increases

  4. Study on the selection method of feed water heater safety valves in nuclear power plants

    International Nuclear Information System (INIS)

    Shi Jianzhong; Huang Chao; Hu Youqing

    2014-01-01

    The selection of the high pressure feedwater heater's safety valve usually follows the principle recommended by HEI standards in thermal power plant. However, the nuclear power plant's heaters generally need to accept a lots of drain from a moisture separator reheater (MSR). When the drain regulating valve was failure in fully open position, a large number of high pressure steam will directly goes into the heater. It make high-pressure heater have a risk of overpressure. Therefore, the safety valve selection of the heaters for nuclear power plants not only need to follow the HEI standards, but also need to check his capacity in certain special conditions. The paper established a calculation method to determine the static running point of the heaters based on characteristic equations of the feed water heater, drain regulating valve and steam extraction pipings, and energy balance principle. The method can be used to calculate the equilibrium pressure of various special running conditions, so further determine whether the capacity of the safety valve meets the requirements of safety and emissions. The method proposed in this paper not only can be used for nuclear power plants, can also be used for thermal power plants. (authors)

  5. Feasibility of applying coal-fired boiler technology to process heaters

    Energy Technology Data Exchange (ETDEWEB)

    O' Sullivan, T F

    1978-01-01

    The preponderance of coal in US fossil fuel reserves has raised the question of the conversion of hydrocarbon process heaters to coal firing. A review undertaken in 1977 by an API sub-committee concluded that neither existing heaters nor existing heater designs were capable of modification or revision to burn coal, and that new coal-fired design consistent with process requirements would be needed for this purpose. In recognition of this need a cooperative investigation was undertaken by Combustion Engineering and Lummus. The present paper, reporting on this investigation, reviews existing coal-fired boiler equipment and techniques and describes their adaptation to the development of a design concept for a coal-fired process heater. To this end, the design parameters for both steam boilers and fired heaters have been compared and have been incorporated into a workable coal-fired process heater design which includes the following features; a coutant bottom for ash removal, an ash-hopper located under both radiant and convection chambers, a tangent type finned wall construction, a straight through gas flow pattern, a vertical tube convection section, horizontal firing using round burners, and an overall geometry allowing a coil arrangement capable of accommodating varying numbers of parallel serpentine coils. These features are integrated into a conceptual heater design which is detailed in a series of illustrations.

  6. Feasibility of using electrical downhole heaters in Faja heavy oil reservoirs

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, R.; Bashbush, J.L.; Rincon, A. [Society of Petroleum Engineers, Richardson, TX (United States)]|[Schlumberger, Sugar Land, TX (United States)

    2008-10-15

    Numerical models were used to examine the effect of downhole heaters in enhanced oil recovery (EOR) processes in Venezuela's Orinoco reservoir. The downhole heaters were equipped with mineral-insulated cables that allowed alternating currents to flow between 2 conductors packed in a resistive core composed of polymers and graphite. The heaters were used in conjunction with steam assisted gravity drainage (SAGD) processes and also used in horizontal wells for limited amounts of time in order to accelerate production and pressure declines. The models incorporated the petrophysical and fluid characteristics of the Ayacucho area in the Faja del Orinoco. A compositional-thermal simulator was used to describe heat and fluid flow within the reservoir. A total of 8 scenarios were used to examine the electrical heaters with horizontal and vertical wells with heaters of various capacities. Results of the study were then used in an economic analysis of capitalized and operating costs. Results of the study showed that downhole heaters are an economically feasible EOR option for both vertical and horizontal wells. Use of the heaters prior to SAGD processes accelerated production and achieved higher operational efficiencies. 5 refs., 9 tabs., 15 figs.

  7. Cyclic Oxidation of High Mo, Reduced Density Superalloys

    Directory of Open Access Journals (Sweden)

    James L. Smialek

    2015-11-01

    Full Text Available Cyclic oxidation was characterized as part of a statistically designed, 12-alloy compositional study of 2nd generation single crystal superalloys as part of a broader study to co-optimize density, creep strength, and cyclic oxidation. The primary modification was a replacement of 5 wt. % W by 7% or 12% Mo for density reductions of 2%–7%. Compositions at two levels of Mo, Cr, Co, and Re were produced, along with a midpoint composition. Initially, polycrystalline vacuum induction samples were screened in 1100 °C cyclic furnace tests using 1 h cycles for 200 h. The behavior was primarily delimited by Cr content, producing final weight changes of −40 mg/cm2 to −10 mg/cm2 for 0% Cr alloys and −2 mg/cm2 to +1 mg/cm2 for 5% Cr alloys. Accordingly, a multiple linear regression fit yielded an equation showing a strong positive Cr effect and lesser negative effects of Co and Mo. The results for 5% Cr alloys compare well to −1 mg/cm2, and +0.5 mg/cm2 for Rene′ N4 and Rene′ N5 (or Rene′ N6, respectively. Scale phases commonly identified were Al2O3, NiAl2O4, NiTa2O6, and NiO, with (Ni,CoMoO4 found only on the least resistant alloys having 0% Cr and 12% Mo. Scale microstructures were complex and reflected variations in the regional spallation history. Large faceted NiO grains and fine NiTa2O6 particles distributed along NiAl2O4 grain boundaries were typical distinctive features. NiMoO4 formation, decomposition, and volatility occurred for a few high Mo compositions. A creep, density, phase stability, and oxidation balanced 5% Cr, 10% Co, 7% Mo, and 3% Re alloy was selected to be taken forward for more extensive evaluations in single crystal form.

  8. Microstructural aspects of Ni-based superalloy 693

    International Nuclear Information System (INIS)

    Dutta, R.S.; Sengupta, P.; Tewari, R.; Kain, V.; Dey, G.K.; Sharma, A.K.; Raj, K.

    2009-01-01

    Alloy 693 is an austenitic, precipitation-hardenable Ni-based superalloy. It is a promising material for high temperature fuel cell, petrochemical processing industry, high temperature waste and biomass incinerators and as thermal processing equipment, burner nozzles, melter pot material and in other areas. Microstructure plays quite often a major role in regulating the properties of the materials. Keeping this in view, optical microscope, scanning electron microscope (SEM) and transmission electron microscope (TEM) were employed to characterize the microstructure of Alloy 693. Microanalyses of the phases were performed by using electron probe microanalysis (EPMA) and TEM along with energy dispersive spectroscopy (EDS). The alloy in as-received condition under an optic microscope and SEM revealed the presence of predominantly finer intergranular precipitates and randomly distributed coarser precipitates of various morphologies. EPMA of spherical-shaped coarse precipitate indicated that the major constituent of this precipitate has been chromium. Besides this, niobium-rich irregular-shaped coarse precipitate was also detected. The finer grain boundary precipitates in the alloy appeared to be of Cr-carbide. TEM examination on as-received alloy indicated very uniform distribution of a large volume fraction of fine precipitates in the austenite matrix. Selected area diffraction (SAD) pattern, dark-field TEM and detailed analyses confirmed that these fine precipitates have been ordered Ni 3 Al type phase. TEM investigation also revealed the presence of coarse particles of various morphologies. Analyses of such particles indicated this phase as M 6 C type. EDS analyses indicated that the major constituents of these coarse particles have been Cr and Ni. Minor elements like Fe, Al and Nb were also detected in all the particles with some variation of their contents from particle to particle. TEM investigation on annealed (1373 K/30 minutes, WQ) specimen of Alloy 693

  9. Review of the near surface heater experiment at Oak Ridge, TN

    International Nuclear Information System (INIS)

    Krumhansl, J.L.

    1977-01-01

    An experiment has been undertaken to assess the large scale effects that heat from a waste canister would have were the canister emplaced in shale. The experimental design includes a 10 foot long heater which will be buried at a depth of 55 feet and will run at 600 0 C for between six months and a year. The heater is surrounded by an array of thermocouples and stress gages. In addition, coupons of potential canister metals are affixed to the base of the heater. Before and after the experiment the permeability of the formation will be measured using a 85 Kr tracer. Laboratory tests supporting the field test are briefly reviewed

  10. Thermal behaviour of a solar air heater with a compound parabolic concentrator

    International Nuclear Information System (INIS)

    Tchinda, R.

    2005-11-01

    A mathematical model for computing the thermal performance of an air heater with a truncated compound parabolic concentrator having a flat one-sided absorber is presented. A computed code that employs an iterative solution procedure is constructed to solve the governing energy equations and to estimate the performance parameters of the collector. The effects of the air mass flow rate, the wind speed and the collector length on the thermal performance of the present air heater are investigated. Prediction for the performance of the solar heater also exhibits reasonable agreement with experimental data with an average error of 7%. (author)

  11. Distributed Nonstationary Heat Model of Two-Channel Solar Air Heater

    International Nuclear Information System (INIS)

    Klychev, Sh. I.; Bakhramov, S. A.; Ismanzhanov, A. I.; Tashiev, N.N.

    2011-01-01

    An algorithm for a distributed nonstationary heat model of a solar air heater (SAH) with two operating channels is presented. The model makes it possible to determine how the coolant temperature changes with time along the solar air heater channel by considering its main thermal and ambient parameters, as well as variations in efficiency. Examples of calculations are presented. It is shown that the time within which the mean-day efficiency of the solar air heater becomes stable is significantly higher than the time within which the coolant temperature reaches stable values. The model can be used for investigation of the performances of solar water-heating collectors. (authors)

  12. Solar water heaters: possibilities of using in the climatic conditions of the Russia medium area

    International Nuclear Information System (INIS)

    Popel', O.S.; Frid, S.E.

    2001-01-01

    On the basis of mathematical simulation of the simplest solar water heating facility using up-to-date software and data of typical meteorological year it was shown that under the real climatic conditions peculiar to Russia central region it is appropriate to use seasonal solar water heaters operating from March up to September. It is shown that to promote solar water heaters in the Russian market one should elaborate engineering approaches and should introduce new materials ensuring reduction of cost of solar water heaters with the availability of high quality and durability [ru

  13. Discussion on Boiler Efficiency Correction Method with Low Temperature Economizer-Air Heater System

    Science.gov (United States)

    Ke, Liu; Xing-sen, Yang; Fan-jun, Hou; Zhi-hong, Hu

    2017-05-01

    This paper pointed out that it is wrong to take the outlet flue gas temperature of low temperature economizer as exhaust gas temperature in boiler efficiency calculation based on GB10184-1988. What’s more, this paper proposed a new correction method, which decomposed low temperature economizer-air heater system into two hypothetical parts of air preheater and pre condensed water heater and take the outlet equivalent gas temperature of air preheater as exhaust gas temperature in boiler efficiency calculation. This method makes the boiler efficiency calculation more concise, with no air heater correction. It has a positive reference value to deal with this kind of problem correctly.

  14. Improvements in or relating to radio frequency heaters for thermoluminescent dosimetry discs

    International Nuclear Information System (INIS)

    Stephenson, R.

    1976-01-01

    A combination of radiofrequency heater adapted to receive thermoluminescent dosimetry discs, equipment for counting light emission from the discs, and a digital timer controlling both the heating time of the heater and the counting time of the counting equipment, is described. The heater includes a pair of power amplifiers arranged in push-pull configuration. A stabilised power supply is provided, with overload protection for the amplifiers, together with a control circuit arranged to maintain the power outputs of the amplifiers at a predetermined adjustable level. A variable frequency oscillator may be provided, together with driver stages for the amplifiers. (U.K.)

  15. Effects of heater location and heater size on the natural convection heat transfer in a square cavity using finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Ngo, Ich Long; Byon, Chan [Yeungnam University, Gyeongsan (Korea, Republic of)

    2015-07-15

    Finite element method was used to investigate the effects of heater location and heater size on the natural convection heat transfer in a 2D square cavity heated partially or fully from below and cooled from above. Rayleigh number (5 X 10{sup 2} ≤ Ra ≤ 5X10{sup 5}), heater size (0.1 ≤ D/L ≤ 1.0), and heater location (0.1 ≤ x{sub h}/L ≤ 0.5) were considered. Numerical results indicated that the average Nusselt number (Nu{sub m}) increases as the heater size decreases. In addition, when x{sub h}/L is less than 0.4, Nu{sub m} increases as x{sub h}/L increases, and Num decreases again for a larger value of x{sub h}/L. However, this trend changes when Ra is less than 10{sup 4}, suggesting that Nu{sub m} attains its maximum value at the region close to the bottom surface center. This study aims to gain insight into the behaviors of natural convection in order to potentially improve internal natural convection heat transfer.

  16. Natural convection in a parallel-plate vertical channel with discrete heating by two flush-mounted heaters: effect of the clearance between the heaters

    Science.gov (United States)

    Sarper, Bugra; Saglam, Mehmet; Aydin, Orhan; Avci, Mete

    2018-04-01

    In this study, natural convection in a vertical channel is studied experimentally and numerically. One of the channel walls is heated discretely by two flush-mounted heaters while the other is insulated. The effects of the clearance between the heaters on heat transfer and hot spot temperature while total length of the heaters keeps constant are investigated. Four different settlements of two discrete heaters are comparatively examined. Air is used as the working fluid. The range of the modified Grashof number covers the values between 9.6 × 105 and 1.53 × 10.7 Surface to surface radiation is taken into account. Flow visualizations and temperature measurements are performed in the experimental study. Numerical computations are performed using the commercial CFD code ANSYS FLUENT. The results are represented as the variations of surface temperature, hot spot temperature and Nusselt number with the modified Grashof number and the clearance between the heaters as well as velocity and temperature variations of the fluid.

  17. Ultrathin Polyimide-Stainless Steel Heater for Vacuum System Bake-out

    CERN Document Server

    Rathjen, Christian; Henrist, Bernard; Kölemeijer, Wilhelmus; Libera, Bruno; Lutkiewicz, Przemyslaw

    2005-01-01

    Space constraints in several normal conducting magnets of the LHC required the development of a dedicated permanent heater for vacuum chamber bake-out. The new heater consists of stainless steel bands inside layers of polyimide. The overall heater thickness is about 0.3 mm. The low magnetic permeability is suitable for applications in magnetic fields. The material combination allows for temperatures high enough to activate a NEG coating. Fabrication is performed in consecutive steps of tape wrapping. Automation makes high volume production at low costs possible. About 800 m of warm vacuum system of the long straight sections of the LHC will be equipped with the new heater. This paper covers experience gained at CERN from studies up to industrialization.

  18. EFFICIENCY OF THE CAPACITY-TYPE SOLAR WATER HEATER WITH THE FLEXIBLE POLYMER ABSORBER.

    Directory of Open Access Journals (Sweden)

    Ermuratschii V.V.

    2008-08-01

    Full Text Available Energetic indexes of solar capacity-type water heaters with flexible polymer absorbers and different constructions of enclosures using the refined method of calculus were obtained.

  19. Avery Island heater tests: measured data for 1000 days of heating

    International Nuclear Information System (INIS)

    Van Sambeek, L.L.; Stickney, R.G.; DeJong, K.B.

    1983-10-01

    Three heater tests were conducted in the Avery Island salt mine. The measurements of temperature and displacement, and the calculation of stress in the vicinity of each heater are of primary importance in the understanding of the thermal and thermomechanical response of the salt to an emplaced heat source. This report presents the temperature, displacement, and calculated stress data gathered during the heating phase of the three heater tests. The data presented have application in the ongoing studies of the response of geologicic media to an emplaced heat source. Specifically, electric heaters, which simulate canisters of heat-generating nuclear waste, were placed in the floor of the Avery Island salt mine, and measurements were made of the response of the salt caused by the heating. The purpose of this report is to transmit the data to the scientific community; rigorous analysis and interpretation of the data are considered beyond the scope of this data report. 11 references, 46 figures

  20. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 3, Water heaters, pool heaters, direct heating equipment, and mobile home furnaces

    Energy Technology Data Exchange (ETDEWEB)

    1993-11-01

    This is Volume 3 in a series of documents on energy efficiency of consumer products. This volume discusses energy efficiency of water heaters. Water heaters are defined by NAECA as products that utilize oil, gas, or electricity to heat potable water for use outside the heater upon demand. These are major appliances, which use a large portion (18% on average) of total energy consumed per household (1). They differ from most other appliances in that they are usually installed in obscure locations as part of the plumbing and are ignored until they fail. Residential water heaters are capable of heating water up to 180{degrees}F, although the setpoints are usually set lower.

  1. Swift BAT Thermal Recovery After Loop Heat Pipe #0 Secondary Heater Controller Failure in October 2015

    Science.gov (United States)

    Choi, Michael K.

    2016-01-01

    The Swift BAT LHP #0 primary heater controller failed on March 31, 2010. It has been disabled. On October 31, 2015, the secondary heater controller of this LHP failed. On November 1, 2015, the LHP #0 CC temperature increased to as 18.6 C, despite that the secondary heater controller set point was 8.8 C. It caused the average DM XA1 temperature to increase to 25.9 C, which was 5 C warmer than nominal. As a result, the detectors became noisy. To solve this problem, the LHP #1 secondary heater controller set point was decreased in 0.5 C decrements to 2.2 C. The set-point decrease restored the average DM XA1 temperature to a nominal value of 19.7 C on November 21.

  2. Vertical Gradient Freezing Using Submerged Heater Growth With Rotation and With Weak Magnetic and Electric Fields

    National Research Council Canada - National Science Library

    Bliss, D. F; Holmes, A. M; Wang, X; Ma, N; Iseler, G. W

    2005-01-01

    ...) method utilizing a submerged heater. Electromagnetic stirring can be induced in the gallium-antimonide melt just above the crystal growth interface by applying a weak radial electric current in the melt together with a weak axial magnetic field...

  3. Cyclic Oxidation and Hot Corrosion of NiCrY-Coated Disk Superalloys

    Science.gov (United States)

    Gabb, Timothy P.; Miller, Robert A.; Sudbrack, Chantal K.; Draper, Susan L.; Nesbitt, James A.; Rogers, Richard B.; Telesman, Ignacy; Ngo, Vanda; Healy, Jonathan

    2016-01-01

    Powder metallurgy disk superalloys have been designed for higher engine operating temperatures through improvement of their strength and creep resistance. Yet, increasing disk application temperatures to 704 degrees Centigrade and higher could enhance oxidation and activate hot corrosion in harmful environments. Protective coatings could be necessary to mitigate such attack. Cylindrical coated specimens of disk superalloys LSHR and ME3 were subjected to thermal cycling to produce cyclic oxidation in air at a maximum temperature of 760 degrees Centigrade. The effects of substrate roughness and coating thickness on coating integrity after cyclic oxidation were considered. Selected coated samples that had cyclic oxidation were then subjected to accelerated hot corrosion tests. This cyclic oxidation did not impair the coating's resistance to subsequent hot corrosion pitting attack.

  4. Cyclic Oxidation and Hot Corrosion of NiCrY-Coated Disk Superalloy

    Science.gov (United States)

    Gabb, Tim; Miller, R. A.; Sudbrack, C. K.; Draper, S. L.; Nesbitt, J.; Telesman, J.; Ngo, V.; Healy, J.

    2015-01-01

    Powder metallurgy disk superalloys have been designed for higher engine operating temperatures through improvement of their strength and creep resistance. Yet, increasing disk application temperatures to 704 C and higher could enhance oxidation and activate hot corrosion in harmful environments. Protective coatings could be necessary to mitigate such attack. Cylindrical coated specimens of disk superalloys LSHR and ME3 were subjected to thermal cycling to produce cyclic oxidation in air at a maximum temperature of 760 C. The effects of substrate roughness and coating thickness on coating integrity after cyclic oxidation were considered. Selected coated samples that had cyclic oxidation were then subjected to accelerated hot corrosion tests. The effects of this cyclic oxidation on resistance to subsequent hot corrosion attack were examined.

  5. Liquation Cracking in the Heat-Affected Zone of IN738 Superalloy Weld

    Directory of Open Access Journals (Sweden)

    Kai-Cheng Chen

    2018-05-01

    Full Text Available The main scope of this study investigated the occurrence of liquation cracking in the heat-affected zone (HAZ of IN738 superalloy weld, IN738 is widely used in gas turbine blades in land-based power plants. Microstructural examinations showed considerable amounts of γ’ uniformly precipitated in the γ matrix. Electron probe microanalysis (EPMA maps showed the γ-γ’ colonies were rich in Al and Ti, but lean in other alloy elements. Moreover, the metal carbides (MC, fine borides (M3B2 and M5B3, η-Ni3Ti, σ (Cr-Co and lamellar Ni7Zr2 intermetallic compounds could be found at the interdendritic boundaries. The fracture morphologies and the corresponding EPMA maps confirmed that the liquation cracking in the HAZ of the IN738 superalloy weld resulted from the presence of complex microconstituents at the interdendritic boundaries.

  6. Metallurgical joining of engine parts. Inertia welding of nickel superalloy HP compressor disks

    International Nuclear Information System (INIS)

    Ferte, J.P.

    1993-01-01

    The main part of this paper describes upside metallurgical and mechanical work done at SNECMA, on inertia welding of powder metallurgy nickel base superalloys ASTROLOY and N18, allowing appliance of this process to engine parts : Inertia welding of superalloys leads to deap microstructural changes in the H.A.Z. which have been, as well as upset, correlated to process parameters, weld geometry and base material microstructure; a full mechanical testing of welds shown properties equivalent to base material ones up to 650 C except for fatigue crack growth behavior under specific conditions (T>600 C-hold time at maximum load) which is drastically reduced for in weld plane propagation. A significant improvement of this later property has been done through post-welding heat treatment and optimization of welding parameters. Last part of this paper summarize the main teachings gained, on the complete welding procedure, from welding of scale one parts. (orig.)

  7. On the microstructural origin of primary creep in nickel-base superalloys

    International Nuclear Information System (INIS)

    Heilmaier, M.; Reppich, B.

    1997-01-01

    The nature of primary creep in nickel-base superalloys is strongly correlated to the different hardening species present in the material. In fine-grained single-phase material the classical assumption of a homogeneous dislocation distribution enables the prediction of the transition from normal via sigmoidal to inverse primary creep with decreasing applied stress σ. In coarse-grained material the back stress σ b of hard subgrain boundaries evolving during plastic deformation must be additionally taken into account. Second-phase particles influence creep in a 2-fold manner via reducing the effective stress σ eff , namely directly by the stress σ p * for particle overcoming, and indirectly by increasing the dislocation density ρ. The proposed approach accounts for the observed pronounced normal primary creep in particle-strengthened superalloys. (orig.)

  8. Intermediate Co/Ni-base model superalloys — Thermophysical properties, creep and oxidation

    International Nuclear Information System (INIS)

    Zenk, Christopher H.; Neumeier, Steffen; Engl, Nicole M.; Fries, Suzana G.; Dolotko, Oleksandr; Weiser, Martin; Virtanen, Sannakaisa; Göken, Mathias

    2016-01-01

    The mechanical properties of γ′-strengthened Co–Ni–Al–W–Cr model superalloys extending from pure Ni-base to pure Co-base superalloys have been assessed. Differential scanning calorimetry measurements and thermodynamic calculations match well and show that the γ′ solvus temperature decreases with increasing Co-content. The γ/γ′ lattice misfit is negative on the Ni- and positive on the Co-rich side. High Ni-contents decelerate the oxidation kinetics up to a factor of 15. The creep strength of the Ni-base alloy increases by an order of magnitude with additions of Co before it deteriorates strongly upon higher additions despite an increasing γ′ volume fraction.

  9. Extension of an anisotropic creep model to general high temperature deformation of a single crystal superalloy

    International Nuclear Information System (INIS)

    Pan, L.M.; Ghosh, R.N.; McLean, M.

    1993-01-01

    A physics based model has been developed that accounts for the principal features of anisotropic creep deformation of single crystal superalloys. The present paper extends this model to simulate other types of high temperature deformation under strain controlled test conditions, such as stress relaxation and tension tests at constant strain rate in single crystals subject to axial loading along an arbitrary crystal direction. The approach is applied to the SRR99 single crystal superalloy where a model parameter database is available, determined via analysis of a database of constant stress creep curves. A software package has been generated to simulate the deformation behaviour under complex stress-strain conditions taking into account anisotropic elasticity. (orig.)

  10. Development of superalloys for 1700 C ultra-efficient gas turbines

    Energy Technology Data Exchange (ETDEWEB)

    Harada, Hiroshi [National Institute for Materials Science, Tsukuba, Ibaraki (Japan). High Temperature Materials Center

    2010-07-01

    Mitigation of global warming is one of the most outstanding issues for the humankind. The Japanese government announced that it will reduce its greenhouse gas emissions by 25% from the 1990 level by 2020 as a medium-term goal. One of the promising approaches to achieving this is to improve the efficiency of thermal power plants emitting one-third of total CO{sub 2} gas in Japan. The key to improving the thermal efficiency is high temperature materials with excellent temperature capabilities allowing higher inlet gas temperatures. In this context, new single crystal superalloys for turbine blades and vanes, new coatings and turbine disk superalloys have been successfully developed for various gas turbine applications, typically 1700 C ultra-efficient gas turbines for next generation combine cycle power plants. (orig.)

  11. Atomic force microscopy imaging to measure precipitate volume fraction in nickel-based superalloys

    International Nuclear Information System (INIS)

    Bourhettar, A.; Troyon, M.; Hazotte, A.

    1995-01-01

    In nickel-based superalloys, quantitative analysis of scanning electron microscopy images fails in providing accurate microstructural data, whereas more efficient techniques are very time-consuming. As an alternative approach, the authors propose to perform quantitative analysis of atomic force microscopy images of polished/etched surfaces (quantitative microprofilometry). This permits the measurement of microstructural parameters and the depth of etching, which is the main source of measurement bias. Thus, nonbiased estimations can be obtained by extrapolation of the measurements up to zero etching depth. In this article, the authors used this approach to estimate the volume fraction of γ' precipitates in a nickel-based superalloy single crystal. Atomic force microscopy images of samples etched for different times show definition, homogeneity, and contrast high enough to perform image analysis. The result after extrapolation is in very good agreement with volume fraction values available from published reports

  12. Computer Aided Design of Ni-Based Single Crystal Superalloy for Industrial Gas Turbine Blades

    Science.gov (United States)

    Wei, Xianping; Gong, Xiufang; Yang, Gongxian; Wang, Haiwei; Li, Haisong; Chen, Xueda; Gao, Zhenhuan; Xu, Yongfeng; Yang, Ming

    The influence of molybdenum, tungsten and cobalt on stress-rupture properties of single crystal superalloy PWA1483 has been investigated using the simulated calculation of JMatPro software which ha s been widely used to develop single crystal superalloy, and the effect of alloying element on the stability of strengthening phase has been revealed by using the Thermo-Calc software. Those properties calculation results showed that the increasing of alloy content could facilitate the precipitation of TCP phases and increase the lattice misfit between γ and γ' phase, and the effect of molybdenum, tantalum was the strongest and that of cobalt was the weakest. Then the chemical composition was optimized, and the selected compositions showed excellent microstructure stability and stress-rupture properties by the confirmation of d-electrons concept and software calculation.

  13. Microstructure of the Nickel-Base Superalloy CMSX-4 Fabricated by Selective Electron Beam Melting

    Science.gov (United States)

    Ramsperger, Markus; Singer, Robert F.; Körner, Carolin

    2016-03-01

    Powder bed-based additive manufacturing (AM) processes are characterized by very high-temperature gradients and solidification rates. These conditions lead to microstructures orders of magnitude smaller than in conventional casting processes. Especially in the field of high performance alloys, like nickel-base superalloys, this opens new opportunities for homogenization and alloy development. Nevertheless, the high susceptibility to cracking of precipitation-hardenable superalloys is a challenge for AM. In this study, electron beam-based AM is used to fabricate samples from gas-atomized pre-alloyed CMSX-4 powder. The influence of the processing strategy on crack formation is investigated. The samples are characterized by optical and SEM microscopy and analyzed by microprobe analysis. Differential scanning calorimetry is used to demonstrate the effect of the fine microstructure on characteristic temperatures. In addition, in situ heat treatment effects are investigated.

  14. On post-weld heat treatment cracking in tig welded superalloy ATI 718Plus

    Science.gov (United States)

    Asala, G.; Ojo, O. A.

    The susceptibility of heat affected zone (HAZ) to cracking in Tungsten Inert Gas (TIG) welded Allvac 718Plus superalloy during post-weld heat treatment (PWHT) was studied. Contrary to the previously reported case of low heat input electron beam welded Allvac 718Plus, where HAZ cracking occurred during PWHT, the TIG welded alloy is crack-free after PWHT, notwithstanding the presence of similar micro-constituents that caused cracking in the low input weld. Accordingly, the formation of brittle HAZ intergranular micro-constituents may not be a sufficient factor to determine cracking propensity, the extent of heat input during welding may be another major factor that influences HAZ cracking during PWHT of the aerospace superalloy Allvac 718Plus.

  15. Heat affected zone liquation cracking in electron beam welded third generation nickel base superalloys

    International Nuclear Information System (INIS)

    Ojo, O.A.; Wang, Y.L.; Chaturvedi, M.C.

    2008-01-01

    The weldability of directionally solidified nickel base superalloy TMS-75 and TMS-75+C was investigated by autogenous bead-on-plate electron beam welding. The analysis of microsegregation that occurred during solidification of the as-cast alloys indicated that while W and Re segregated into the γ dendrites of both the alloys, Ta, Hf and C were rejected into the interdendritic liquid in the TMS-75+C. Heat affected zone intergranular liquation cracking was observed in both the materials and was observed to be closely associated with liquated γ-γ' eutectic microconstituent. The TMS-75+C alloy, however, exhibited a reduced extent of HAZ cracking compared to TMS-75. Suppression of terminal solidification reaction involving non-invariant γ-γ' eutectic transformation due to modification of primary solidification path by carbon addition is suggested to be an important factor contributing to reduced susceptibility of TMS-75+C alloy to HAZ liquation cracking relative to the TMS-75 superalloy

  16. Effect of cobalt on microstructural parameters and mechanical properties of Ni-base single crystal superalloys

    International Nuclear Information System (INIS)

    Suzuki, Takanobu; Imai, Hachiro; Yokokawa, Tadaharu; Kobayashi, Toshiharu; Koizumi, Yutaka; Harada, Hiroshi

    2007-01-01

    The alloying effect of Cobalt (Co) to microstructural parameters and mechanical properties, such as partitioning ratios of alloying elements and creep strength, of Re-bearing Ni-base single crystal superalloys have been investigated. The second generation single crystal superalloys, TMS-82+, Ni-7.8Co-4.9Cr-1.9Mo-8.7W-5.3Al-6.0Ta-2.4Re-0.1Hf, in mass% (8Co) was compared to a Co-free (0Co) and 15 mass% Co (15Co) alloy which had the same chemical composition as TMS-82+ except that Co was changed. It was shown that the partitioning ratios of alloying elements trend to k(=X γ /X' γ )=1, as the content of Co was increased. Furthermore, it was found that there was suitable content of Co for the creep strength under various temperature-stress conditions. (author)

  17. STUDY OF THE MECHANICAL PROPERTIES OF INCONEL 718 SUPERALLOY AFTER HOT TENSILE TESTS

    Directory of Open Access Journals (Sweden)

    Tarcila Sugahara

    2014-10-01

    Full Text Available This research work investigated some important mechanical properties of Inconel 718 superalloy using hot tensile tests like conventional yield strength to 0.2% strain (σe , ultimate strength (σr , and specific elongation (εu . Samples were strained to failure at temperatures of 600°C, 650°C, 700°C, 750°C, 800°C and 850°C and strain rate of 0.5 mm/min (2 × 10–4 s–1 according to ASTM E-8. The results showed higher values σe of yield strength at 700°C, this anomalous behavior can be attributed to the presence of hardening precipitates as observed in the TTT diagram of superalloy Inconel 718. Examination of the sample’s surfaces tensile fracture showed that with increasing temperature test the actuating mechanism changes from intergranular fracture to coalescence of the microcavities.

  18. Phase Transformations in Nickel base Superalloy Inconel 718 during Cyclic Loading at High Temperature

    Directory of Open Access Journals (Sweden)

    Michal Jambor

    2017-06-01

    Full Text Available Nickel base superalloys are hi-tech materials intended for high temperature applications. This property owns a complex microstructure formed by matrix of Ni and variety of precipitates. The type, form and the amount of these phases significantly affect the resulting properties of these alloys. At sufficiently long exposure to high temperatures, the transformation phase can occur, which can lead to degradation of properties of these alloys. A cyclic plastic deformation can accelerate these changes, and they could occur at significantly lower temperatures or in shorter time of exposure. The aim of this study is to describe phase transformation, which can occur by a cyclic plastic deformation at high temperatures in nickel base superalloy Inconel 718.

  19. Grain Boundary Engineering the Mechanical Properties of Allvac 718Plus(Trademark) Superalloy

    Science.gov (United States)

    Gabb, Timothy P.; Telesman, Jack; Garg, Anita; Lin, Peter; Provenzano, virgil; Heard, Robert; Miller, Herbert M.

    2010-01-01

    Grain Boundary Engineering can enhance the population of structurally-ordered "low S" Coincidence Site Lattice (CSL) grain boundaries in the microstructure. In some alloys, these "special" grain boundaries have been reported to improve overall resistance to corrosion, oxidation, and creep resistance. Such improvements could be quite beneficial for superalloys, especially in conditions which encourage damage and cracking at grain boundaries. Therefore, the effects of GBE processing on high-temperature mechanical properties of the cast and wrought superalloy Allvac 718Plus (Allvac ATI) were screened. Bar sections were subjected to varied GBE processing, and then consistently heat treated, machined, and tested at 650 C. Creep, tensile stress relaxation, and dwell fatigue crack growth tests were performed. The influences of GBE processing on microstructure, mechanical properties, and associated failure modes are discussed.

  20. The Effectiveness of a NiCrY-Coating on a Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, Timothy P.; Miller, Robert A.; Nesbitt, James A.; Draper, Susan L.; Rogers, Richard B.; Telesman, Jack

    2018-01-01

    Protective ductile coatings could be necessary to mitigate oxidation and corrosion attack on superalloy disks in some turbine engine applications. However, the effects of coatings on fatigue life of the disk during service are an important concern. The objective of this study was to investigate how such a coating could perform after varied post-coating processing. Cylindrical gage fatigue specimens of powder metallurgy-processed disk superalloy LSHR were coated with a NiCrY coating, shot peened, preparation treated, exposed, and then subjected to fatigue at high temperature. The effects of varied shot peening, preparation treatment, and exposures on fatigue life with and without the coating were compared. Each of these variables and several of their interactions significantly influenced fatigue life.

  1. Economics of residential gas furnaces and water heaters in United States new construction market

    OpenAIRE

    Lekov, Alex B.

    2009-01-01

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment....

  2. Power balance provision through co-ordinated control of modern storage heater load

    OpenAIRE

    Qazi, Hassan Wajahat; Flynn, Damian

    2013-01-01

    Operational inflexibility due to wind variability at high penetration levels can be mitigated through flexible demand. However, most flexible loads entail a subsequent short-term higher energy payback and aggregated load coincidence. Storage heaters operating on a dual tariff, that typically charge during a fixed time window, can be considered as distributed thermal storage without an associated energy payback period. Modern storage heaters have improved heat retention, the capability to esti...

  3. Temperature Profiles During Quenches in LHC Superconducting Dipole Magnets Protected by Quench Heaters

    OpenAIRE

    Maroussov, V; Sanfilippo, S; Siemko, A

    1999-01-01

    The efficiency of the magnet protection by quench heaters was studied using a novel method which derives the temperature profile in a superconducting magnet during a quench from measured voltage signals. In several Large Hadron Collider single aperture dipole models, temperature profiles and temperature gradients in the magnet coil have been evaluated in the case of protection by different sets of quench heaters and different powering and protection parameters. The influence of the insulation...

  4. Exergy Analysis of Serpentine Thermosyphon Solar Water Heater

    Directory of Open Access Journals (Sweden)

    Muhammad Faisal Hasan

    2018-03-01

    Full Text Available The performance of a solar hot water system is assessed for heat pump and domestic heating applications. Thermodynamic analysis on a serpentine-type thermosyphon flat-plate solar heater is conducted using the Second Law of thermodynamics. Exergetic optimization is first performed to determine the parameters for the maximum exergy efficiency using MATLAB optimization toolbox. Geometric parameters (collector surface area, dimensions, and pipe diameter, optical parameters (transmittance absorptance product, ambient temperature, solar irradiation and operating parameters (mass flow rate, fluid temperature, and overall heat transfer (loss coefficient are accounted for in the optimization scheme. The exergy efficiency at optimum condition is found to be 3.72%. The results are validated using experimental data and found to be in good agreement. The analysis is further extended to the influence of various operating parameters on the exergetic efficiency. It is observed that optical and thermal exergy losses contribute almost 20%, whereas approximately 77% exergy destruction is contributed by the thermal energy conversion. Exergy destruction due to pressure drop is found negligible. The result of this analysis can be used for designing and optimization of domestic heat pump system and hot water application.

  5. Solar Biogas Digester with Built-In Reverse Absorber Heater

    Directory of Open Access Journals (Sweden)

    Khasan S. Karimov

    2013-01-01

    Full Text Available In this work the design, fabrication and investigation of a solar biogas digester with built-in RAH (Reverse Absorber Heater is presented. The maximum temperature (50 o C inside of the methane tank was taken as a main parameter at the design of the digester. Using energy balance equation for the case of a static mass of fluid being heated; the parameters of thermal insulation of the methane tank were counted. The biogas digester is consisting of methane tank with built-in solar RAH to utilize solar energy for the heating of the slurry prepared from the different organic wastes (dung, sewage, food wastes etc. The methane tank was filled up to 70% of volume by organic wastes of the GIK Institute sewage, firstly, and secondly, by sewage and cow dung as well. During three months (October-December, 2009 and two months (February-March, 2010 the digester was investigated. The solar irradiance incident to the absorber, slurry's temperature and ambient temperature were measured. It was found that using sewage only and sewage with cow dung the retention times was 4 weeks and two weeks respectively and biogas quantity produced was 0.4 and 8.0 m 3 respectively. In addition, biogas upgradation scheme for removal of carbon dioxide, hydrogen sulphide and water vapor from biogas and conversion of biogas energy conversion into electric power is also discussed.

  6. Numerical and experimental investigation of thermosyphon solar water heater

    International Nuclear Information System (INIS)

    Zelzouli, Khaled; Guizani, Amenallah; Kerkeni, Chakib

    2014-01-01

    Highlights: • We studied a thermosyphon solar water heater composed of high-performance components. • A differential equations solution technique is investigated. • The influences of the collector and storage losses on the system performance were examined. • The storage losses have more influence on the long-term performance. - Abstract: A glassed flat plate collector with selective black chrome coated absorber and a low wall conductance horizontal storage are combined in order to set up a high performance thermosyphon system. Each component is tested separately before testing the complete system in spring days. During the test period, effect of different inlet water temperatures on the collector performance is studied and results have shown that the collector can reach a high efficiency and high outlet water temperature even for elevated inlet water temperatures. Subsequently, long term system performance is estimated by using a developed numerical model. The proposed model, accurate and gave a good agreement with experimental results, allowed to describe the heat transfer in the storage. It has shown also that the long-term performances are strongly influenced by losses from the storage than losses from the collector

  7. Solar-Powered Cooler and Heater for an Automobile Interior

    Science.gov (United States)

    Howard, Richard T.

    2006-01-01

    The apparatus would include a solar photovoltaic panel mounted on the roof and a panellike assembly mounted in a window opening. The window-mounted assembly would include a stack of thermoelectric devices sandwiched between two heat sinks. A fan would circulate interior air over one heat sink. Another fan would circulate exterior air over the other heat sink. The fans and the thermoelectric devices would be powered by the solar photovoltaic panel. By means of a double-pole, double-throw switch, the panel voltage fed to the thermoelectric stack would be set to the desired polarity: For cooling operation, the chosen polarity would be one in which the thermoelectric devices transport heat from the inside heat sink to the outside one; for heating operation, the opposite polarity would be chosen. Because thermoelectric devices are more efficient in heating than in cooling, this apparatus would be more effective as a heater than as a cooler. However, if the apparatus were to include means to circulate air between the outside and the inside without opening the windows, then its effectiveness as a cooler in a hot, sunny location would be increased.

  8. Integrated collector storage solar water heater: Temperature stratification

    International Nuclear Information System (INIS)

    Garnier, C.; Currie, J.; Muneer, T.

    2009-01-01

    An analysis of the temperature stratification inside an Integrated Collector Storage Solar Water Heater (ICS-SWH) was carried out. The system takes the form of a rectangular-shaped box incorporating the solar collector and storage tank into a single unit and was optimised for simulation in Scottish weather conditions. A 3-month experimental study on the ICS-SWH was undertaken in order to provide empirical data for comparison with the computed results. Using a previously developed macro model; a number of improvements were made. The initial macro model was able to generate corresponding water bulk temperature in the collector with a given hourly incident solar radiation, ambient temperature and inlet water temperature and therefore able to predict ICS-SWH performance. The new model was able to compute the bulk water temperature variation in different SWH collectors for a given aspect ratio and the water temperature along the height of the collector (temperature stratification). Computed longitudinal temperature stratification results obtained were found to be in close agreement with the experimental data.

  9. Solair heater program: solair applications study. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1977-12-01

    General Electric has designed and tested a low-cost solar system using a vacuum tube solar air heater under ERDA Contract E(11-1)-2705. This contract extension has been provided to evaluate various applications of this solar collector. The evaluation identified attractive applications, evaluated corresponding control procedures, estimated system performance, compared economically insolation and insulation, and evaluated the repackaging of off-the-shelf equipment for improved cost effectiveness. The results of this study prompted General Electric's marketing group to do a detailed commercialization study of a residential domestic water heating system using the Solair concept which has been selected as the most attractive application. Other attractive applications are space/domestic water heating and a heat pump assisted solar system/domestic water heating where the heat pump and the solar system function in parallel. A prime advantage of heated air solar systems over liquid systems is cost and longer life which results in higher BTU's/dollar. Other air system advantages are no liquid leakage problems, no toxicity of freezing problems, and less complicated equipment. A hybrid solar system has been identified that can improve the market penetration of solar energy. This system would use the existing mass of the house for energy storage thereby reducing solar cost and complexity. Adequate performance can be obtained with house temperature swings comparable to those used in nighttime setback of the thermostat. Details of this system are provided.

  10. Classification of Feedwater Heater Performance Degradation Using Residual Sign Matrix

    International Nuclear Information System (INIS)

    Ha, Gayeon; Heo, Gyunyoung; Song, Seok Yoon

    2016-01-01

    Since a performance of Feedwater Heater (FWH) is directly related to the thermodynamic efficiency of Nuclear Power Plants (NPPs), performance degradation of FWH results in loss of thermal power and ultimately business benefit. Nevertheless, it is difficult to diagnose its degradation of performance during normal operation due to its minor changes in process parameters, for instance, pressure, temperature, and flowrate. In this paper, six degradation modes have been analyzed and the performance indices for FWH such as Terminal Temperature Difference (TTD) and Drain Cooling Approach (DCA) have been used to diagnose degradation modes. PEPSE (Performance Evaluation of Power System Efficiencies) simulation, which is a plant simulation software simulating plant static characteristic and building energy balance model, has been used to generate the data of performance indices of FWH and actual measurements of FWH from NPPs was used to validate the classification model. In this paper, six degradation modes have been analyzed and the performance indices for FWH have been used to diagnose what degradation mode occurs. The RSM was proposed as a trend identifier of variables. Using RSM, it is possible to obtain appropriate information of the variables in noise environment since noise can be compressed while the original information is being converted to a trend. The SVC has been performed to classify the degradation mode of FWH, and then actual measurements of FWH from NPPs was used to validate the classification model. Performance indices under various leakage conditions show different patterns. In further study, tube leakage simulations for the various cases will be needed

  11. Classification of Feedwater Heater Performance Degradation Using Residual Sign Matrix

    Energy Technology Data Exchange (ETDEWEB)

    Ha, Gayeon; Heo, Gyunyoung [Kyung Hee University, Seoul (Korea, Republic of); Song, Seok Yoon [KHNP CRI, Daejeon (Korea, Republic of)

    2016-10-15

    Since a performance of Feedwater Heater (FWH) is directly related to the thermodynamic efficiency of Nuclear Power Plants (NPPs), performance degradation of FWH results in loss of thermal power and ultimately business benefit. Nevertheless, it is difficult to diagnose its degradation of performance during normal operation due to its minor changes in process parameters, for instance, pressure, temperature, and flowrate. In this paper, six degradation modes have been analyzed and the performance indices for FWH such as Terminal Temperature Difference (TTD) and Drain Cooling Approach (DCA) have been used to diagnose degradation modes. PEPSE (Performance Evaluation of Power System Efficiencies) simulation, which is a plant simulation software simulating plant static characteristic and building energy balance model, has been used to generate the data of performance indices of FWH and actual measurements of FWH from NPPs was used to validate the classification model. In this paper, six degradation modes have been analyzed and the performance indices for FWH have been used to diagnose what degradation mode occurs. The RSM was proposed as a trend identifier of variables. Using RSM, it is possible to obtain appropriate information of the variables in noise environment since noise can be compressed while the original information is being converted to a trend. The SVC has been performed to classify the degradation mode of FWH, and then actual measurements of FWH from NPPs was used to validate the classification model. Performance indices under various leakage conditions show different patterns. In further study, tube leakage simulations for the various cases will be needed.

  12. Cyclic plastic response of nickel-based superalloy at room and at elevated temperatures

    Czech Academy of Sciences Publication Activity Database

    Polák, Jaroslav; Petrenec, Martin; Chlupová, Alice; Tobiáš, Jiří; Petráš, Roman

    2015-01-01

    Roč. 57, č. 2 (2015), s. 119-125 ISSN 0025-5300 R&D Projects: GA ČR(CZ) GA13-23652S; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : cyclic plasticity * elevat ed temperature * superalloys * hysteresis loop * statistical theory Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.266, year: 2015

  13. Computational and Experimental Design of Fe-Based Superalloys for Elevated-Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Liaw, Peter K. [Univ. of Tennessee, Knoxville, TN (United States); Fine, Morris E. [Northwestern Univ., Evanston, IL (United States); Ghosh, Gautam [Northwestern Univ., Evanston, IL (United States); Asta, Mark D. [Univ. of California, Berkeley, CA (United States); Liu, Chain T. [Auburn Univ., AL (United States); Sun, Zhiqian [Univ. of Tennessee, Knoxville, TN (United States); Huang, Shenyan [Univ. of Tennessee, Knoxville, TN (United States); Teng, Zhenke [Univ. of Tennessee, Knoxville, TN (United States); Wang, Gongyao [Univ. of Tennessee, Knoxville, TN (United States)

    2012-04-13

    Analogous to nickel-based superalloys, Fe-based superalloys, which are strengthened by coherent B2- type precipitates are proposed for elevated-temperature applications. During the period of this project, a series of ferritic superalloys have been designed and fabricated by methods of vacuum-arc melting and vacuum-induction melting. Nano-scale precipitates were characterized by atom-probe tomography, ultrasmall- angle X-ray scattering, and transmission-electron microscopy. A duplex distribution of precipitates was found. It seems that ferritic superalloys are susceptible to brittle fracture. Systematic endeavors have been devoted to understanding and resolving the problem. Factors, such as hot rolling, precipitate volume fractions, alloy compositions, precipitate sizes and inter-particle spacings, and hyperfine cooling precipitates, have been investigated. In order to understand the underlying relationship between the microstructure and creep behavior of ferric alloys at elevated temperatures, in-situ neutron studies have been carried out. Based on the current result, it seems that the major role of β' with a 16%-volume fraction in strengthening ferritic alloys is not load sharing but interactions with dislocations. The oxidation behavior of one ferritic alloy, FBB8 (Fe-6.5Al-10Ni-10Cr-3.4Mo-0.25Zr-0.005B, weight percent), was studied in dry air. It is found that it possesses superior oxidation resistance at 1,023 and 1,123 K, compared with other creep-resistant ferritic steels [T91 (modified 9Cr-1Mo, weight percent) and P92 (9Cr-1.8W-0.5Mo, weight percent)]. At the same time, the calculation of the interfacial energies between the -iron and B2-type intermetallics (CoAl, FeAl, and NiAl) has been conducted.

  14. Interdiffusion between Ni-based superalloy and MCrAlY coating

    DEFF Research Database (Denmark)

    Dahl, Kristian Vinter; Hald, John; Horsewell, Andy

    2006-01-01

    Interdiffusion at the interface between a Co-36.5Ni-17.5Cr-8Al-0.5Y, MCrAlY coating and the underlying IN738 superalloy was studied in a large matrix of specimens isothermally heat treated for up to 12,000 hours at temperatures 875oC, 925oC or 950oC. Modelled results using the finite difference...

  15. Rapid solidification and dynamic compaction of Ni-base superalloy powders

    Science.gov (United States)

    Field, R. D.; Hales, S. J.; Powers, W. O.; Fraser, H. L.

    1984-01-01

    A Ni-base superalloy containing 13Al-9Mo-2Ta (in at. percent) has been characterized in both the rapidly solidified condition and after dynamic compaction. Dynamically compacted specimens were examined in the as-compacted condition and observations related to current theories of interparticle bonding. In addition, the recrystallization behavior of the compacted material at relatively low temperature (about 0.5-0.75 Tm) was investigated.

  16. Crystallographic, microstructure and mechanical characteristics of dynamically processed IN718 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, A.D., E-mail: ads.hpu@gmail.com [Department of Physics, Himachal Pradesh University, Shimla 171005 (India); Sharma, A.K. [Terminal Ballistics Research Laboratory, Chandigarh 160030 (India); Thakur, N. [Department of Physics, Himachal Pradesh University, Shimla 171005 (India)

    2014-06-01

    Highlights: • Measurement of detonation velocity and compaction of powder are achieved together. • A plastic explosive detonation results into dense compacts without grain-growth. • We have studied crystallographic, micromechanical and microstructural features. • The results show no segregation within the compacts. • Density (98%), microhardness (470 ± 3)H{sub v}, microstrain (0.3%), UTS (806 MPa) are obtained. - Abstract: Dynamic consolidation of IN718 superalloy powder without grain-growth and negligible density gradient is accomplished through explosively generated shock wave loading. The compaction of powder and measurement of detonation velocity are achieved successfully in a single-shot experiment by employing instrumented detonics. A plastic explosive having a detonation velocity of the order of 7.1 km/s in a direct proximity with superalloy powder is used for the consolidation process. The compacted specimens are examined for structural, microstructure and mechanical characteristics. X-ray diffraction (XRD) study suggests intact crystalline structure of the compacts. A small micro-strain (0.26%) is observed by using Williamson–Hall method. Wavelength dispersive spectroscopy indicates no segregation within the shock processed superalloy compacted specimens. The monoliths investigated for fractography by using field emission scanning electron microscopy (FE-SEM) show original dendritic structure accompanied by re-solidified molten regions across the interparticle boundaries. Depth-sensing indentations (at 1.96 N) on compacted specimens show excellent micro-hardness of the order of (470 ± 3)H{sub v}. Tensile and compressive strengths of the superalloy monolith are observed to be 806 and 822 MPa, respectively.

  17. On γ and γ' phases composition in IN-100 superalloy after high-temperature exposure

    International Nuclear Information System (INIS)

    Matteazzi, P.; Principi, G.; Ramous, E.

    1981-01-01

    The chemistry and volume fraction of UPSILON' phase in IN-100 superalloy after high-temperature exposure in furnace and in service have been examined. Increasing the time of exposure aluminium plus titanium content remains nearly constant and very close to 25 at.%; the little decrease of nickel together with the increase of iron and molybdenum suggest that the last two elements are preferentially occupying Ni-type sites, according to the pair potential model of UPSILON'. (orig.)

  18. Discussion of "Investigation of Oxide Bifilms in Investment Cast Superalloy IN100 Parts I and II"*

    Science.gov (United States)

    Campbell, John

    2017-10-01

    Fuchs and Kaplan carried out experiments in an attempt to ascertain whether oxide bifilms were present in a vacuum-cast Ni-base superalloy but concluded negatively. Although this author challenged their interpretation of their findings, both parties had overlooked the presence in the alloy of boron which is now known to inhibit bifilm formation. However, even though boron can help significantly, improved filling system designs remain important if other damaging entrainment defects are to be avoided.

  19. Analysis of microstructure in electro-spark deposited IN718 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Anisimov, E.; Khan, A.K.; Ojo, O.A., E-mail: olanrewaju.ojo@umanitoba.ca

    2016-09-15

    The microstructure of electro-spark deposited (ESD) superalloy IN718 was studied by the use of scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS) techniques. In converse to general assumption, the extremely high cooling rate involved in the ESD process did not produce partitionless solidification that is devoid of second phase microconstituents in the material, nano-sized Laves phase and MC carbide particles were observed within the deposited layer. Notwithstanding the several thermal cycles involved in the process, the extremely low heat input of the process produced a deposited region that is free of the main strengthening phase of the alloy, γ″ phase precipitates, which is in contrast to what have been reported on laser deposition. Nevertheless, application of the standard full heat treatment of the alloy resulted in extensive formation of the γ″ phase precipitates and δ phase precipitates, the most stable secondary phase of the alloy, with nearly, if not complete, dissolution of the Laves phase particles. Furthermore, the XPS analysis done in the study revealed the formation of nano-oxides within the deposited layer, which increased the microhardness of the superalloy in the as-deposited condition and inhibited its grain growth during post-process heat treatment. The microstructure analysis done in this work is crucial to the understanding of properties of the superalloy processed by the ESD technique. - Highlights: •Electron microscopy analyses of electro-spark deposited IN 718 superalloy were performed. •Nano-sized secondary phase particles were observed within the deposited layer. •The study shows that the ESD did not produce partitionless solidification of the alloy.

  20. CYCLIC STRAIN LOCALIZATION IN CAST NICKEL BASED SUPERALLOY INCONEL 792-5A AT ROOM TEMPERATURE

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Man, Jiří; Obrtlík, Karel; Polák, Jaroslav

    308/2005, č. 86 (2005), s. 269-274 ISSN 1429-6055. [Metody oceny struktury oraz wlasności materialów i wyrobów. Ustroń-Jaszowiec, 07.12.2005-09.12.2005] Institutional research plan: CEZ:AV0Z20410507 Keywords : low cycle fatigue * superalloy * cyclic strain localization Subject RIV: JL - Materials Fatigue, Friction Mechanics

  1. Misorientation related microstructure at the grain boundary in a nickel-based single crystal superalloy

    International Nuclear Information System (INIS)

    Huang, Ming; Zhuo, Longchao; Liu, Zhanli; Lu, Xiaogang; Shi, Zhenxue; Li, Jiarong; Zhu, Jing

    2015-01-01

    The mechanical properties of nickel-based single crystal superalloys deteriorate with increasing misorientation, thus the finished product rate of the casting of single crystal turbine airfoils may be reduced due to the formation of grain boundaries especially when the misorientation angle exceeds to some extent. To this day, evolution of the microstructures at the grain boundaries with misorientation and the relationship between the microstructures and the mechanical properties are still unclear. In this work a detailed characterization of the misorientation related microstructure at the grain boundary in DD6 single crystal superalloy has been carried out using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques; the elemental distribution at the grain boundaries has been analyzed by energy dispersive (EDS) X-ray mapping; and the effect of precipitation of μ phases at the grain boundary on the mechanical property has been evaluated by finite element calculation. It is shown that the proportion of γ phase at the grain boundaries decreases, while the proportion of γ′ phase at the grain boundaries increases with increasing misorientation; the μ phase is precipitated at the grain boundaries when the misorientation angle exceeds about 10° and thus it could lead to a dramatic deterioration of the mechanical properties, as well as that the enrichment of Re and W gradually disappears as the misorientation angle increases. All these factors may result in the degradation of the mechanical properties at the grain boundaries as the misorientation increases. Furthermore, the finite element calculation confirms that precipitation of μ phases at the grain boundary is responsible for the significant deterioration of the mechanical properties when the misorientation exceeds about 10°. This work provides a physical imaging of the microstructure for understanding the relationship between the mechanical properties and the misorientation

  2. Behaviour and damage of a superalloy prepared by hot isostatic compression

    International Nuclear Information System (INIS)

    Dubiez-Le-Goff, Sophie

    2003-01-01

    This work deals with the behavior and damage of Udimet 720 superalloy prepared by hot isostatic compression. This alloy is considered for manufacturing turbine disks of high temperature reactors (HTR). The material choice for HTR turbine disk depends on the following criteria: a good creep resistance until 700 C, a good behaviour under an helium impure atmosphere, a possible implementation under a disk of 1.5 m diameter. (author) [fr

  3. The influence of high temperature on the microstructure properties of Ni-based superalloy

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Král, Petr; Dymáček, Petr

    2014-01-01

    Roč. 14, č. 4 (2014), s. 190-198 ISSN 1335-8987. [Deformation and Fracture in PM Materials. Stará Lesná, 26.10.2014-29.10.2014] R&D Projects: GA MPO FR-TI4/406; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : powder materials * Ni-based PM superalloy * grip of creep machine * oxidation Subject RIV: JG - Metallurgy

  4. Economics of residential gas furnaces and water heaters in United States new construction market

    Energy Technology Data Exchange (ETDEWEB)

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2009-05-06

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment. Thus, equipment is often installed without taking into consideration the potential economic and energy savings of installing space and water-heating equipment combinations. In this study, we use a life-cycle cost analysis that accounts for uncertainty and variability of the analysis inputs to assess the economic benefits of gas furnace and water-heater design combinations. This study accounts not only for the equipment cost but also for the cost of installing, maintaining, repairing, and operating the equipment over its lifetime. Overall, this study, which is focused on US single-family new construction households that install gas furnaces and storage water heaters, finds that installing a condensing or power-vent water heater together with condensing furnace is the most cost-effective option for the majority of these houses. Furthermore, the findings suggest that the new construction residential market could be a target market for the large-scale introduction of a combination of condensing or power-vent water heaters with condensing furnaces.

  5. Temperature measurements from a horizontal heater test in G-Tunnel

    International Nuclear Information System (INIS)

    Lin, Wunan; Ramirez, A.L.; Watwood, D.

    1991-10-01

    A horizontal heater test was conducted in G-Tunnel, Nevada Test Site, to study the hydrothermal response of the rock mass due to a thermal loading. The results of the temperature measurements are reported here. The measured temperatures agree well with a scoping calculation that was performed using a model which investigates the transport of water, vapor, air, and heat in fractured porous media. Our results indicate that the temperature field might be affected by the initial moisture content of the rock, the fractures in the rock, the distance from the free surface of the alcove wall, and the temperature distribution on the heater surface. Higher initial moisture content, higher fracture density, and cooling from the alcove wall tend to decrease the measured temperature. The temperature on top of the horizontal heater can was about 30 degrees C greater than at the bottom throughout most of the heating phase, causing the rock temperatures above the heater to be greater than those below. Along a radius from the center of the heater, the heating created a dry zone, followed by a boiling zone and condensation zone. Gravity drainage of the condensed water in the condensation zone had a strong effect on the boiling process in the test region. The temperatures below and to the side of the heater indicated a region receiving liquid drainage from an overlying region of condensation. We verified that a thermocouple in a thin-wall tubing measures the same temperature as one grouted in a borehole

  6. Integrated collector-storage solar water heater with extended storage unit

    International Nuclear Information System (INIS)

    Kumar, Rakesh; Rosen, Marc A.

    2011-01-01

    The integrated collector-storage solar water heater (ICSSWH) is one of the simplest designs of solar water heater. In ICSSWH systems the conversion of solar energy into useful heat is often simple, efficient and cost effective. To broaden the usefulness of ICSSWH systems, especially for overnight applications, numerous design modifications have been proposed and analyzed in the past. In the present investigation the storage tank of an ICSSWH is coupled with an extended storage section. The total volume of the modified ICSSWH has two sections. Section A is exposed to incoming solar radiation, while section B is insulated on all sides. An expression is developed for the natural convection flow rate in section A. The inter-related energy balances are written for each section and solved to ascertain the impact of the extended storage unit on the water temperature and the water heater efficiency. The volumes of water in the two sections are optimized to achieve a maximum water temperature at a reasonably high efficiency. The influence is investigated of inclination angle of section A on the temperature of water heater and the angle is optimized. It is determined that a volume ratio of 7/3 between sections A and B yields the maximum water temperature and efficiency in the modified solar water heater. The performance of the modified water heater is also compared with a conventional ICSSWH system under similar conditions.

  7. Sheathed electrical resistance heaters for nuclear or other specialized service - approved 1973

    International Nuclear Information System (INIS)

    Anon.

    1976-01-01

    This specification presents the requirements for cylindrical metal-sheathed, electrical resistance heaters with compacted mineral-oxide insulation for nuclear or other specialized service. The intended use of a sheathed heater in a specific nuclear or general application will require an evaluation by the purchaser of the compatibility of the heater assembly in the proposed application including the effects of the integrated proposed application including the effects of the integrated neutron flux, temperature, and atmosphere on the properties of the materials of construction. This specification does not include all possible specifications, standards, etc. for materials that may be used in sheathing, insulation, resistance wire, or conductors wire in nuclear environments. The requirements of this specification include only the austenitic stainless steels and nickel-based alloys for sheathing; magnesium oxide, aluminum oxide, beryllium oxide for insulation; and nickel-chromium or iron-chromium-aluminum heater elements with or without low-resistance connecting wires. The intent of this specification is to present the requirements for heaters capable of operating at sheath temperatures and heat fluxes that will limit the maximum internal heater-element temperature to 1050 0 C

  8. Room chamber assessment of the pollutant emission properties of (nominally) low-emission unflued gas heaters

    Energy Technology Data Exchange (ETDEWEB)

    Brown, S.K.; Mahoney, K.J., Min Cheng [CSIRO Manufacturing and Infrastructure Technology, Victoria (Australia)

    2004-07-01

    Pollutant emissions from unflued gas heaters were assessed in CSIRO'a Room Dynamic Environmental Chamber. This paper describes the chamber assessment procedure and presents findings for major commercial heaters that are nominally 'low-emission'. The chamber was operated at controlled conditions of temperature, humidity, ventilation and air mixing, representative of those encountered in typical indoor environments. A fixed rate of heat removal from the chamber air ensured that the heaters operated at constant heating rates, typically {approx}6 MJ/h which simulated operation of a heater after warm-up in an insulated dwelling in south-east Australia. The pollutants assessed were nitrogen dioxide, carbon monoxide, formaldehyde, VOCs and respirable suspended particulates. One type of heater was lower emitting for nigroen dioxide, but emitted greater amounts of carbon monoxide and formaldehyde (the latter becoming significant to indoor air quality). When operated with low line pressure of slight misalignment of the gas burner, this heater became a hazardous source of these pollutants. Emissions from the heates changed little after continous operation for up to 2 months. (au)

  9. Microcontroller based instrumentation for heater control circuit of tin oxide based hydrogen sensor

    International Nuclear Information System (INIS)

    Premalatha, S.; Krithika, P.; Gunasekaran, G.; Ramakrishnan, R.; Ramanarayanan, R.R.; Prabhu, E.; Jayaraman, V.; Parthasarathy, R.

    2015-01-01

    A thin film sensor based on tin oxide developed in IGCAR is used to monitor very low levels of hydrogen (concentration ranging from 2 ppm to 80 ppm). The heater and the sensor patterns are integrated on a miniature alumina substrate and necessary electrical leads are taken out. For proper functioning of the sensor, the heater has to be maintained at a constant temperature of 350°C. The sensor output (voltage signal) varies with H 2 concentration. In fast breeder reactors, liquid sodium is used as coolant. The sensor is used to detect water/steam leak in secondary sodium circuit. During the start up of the reactor, steam leak into sodium circuit generates hydrogen gas as a product that doesn't dissolve in sodium, but escapes to the surge tank containing argon i.e. in cover gas plenum of sodium circuit. On-line monitoring of hydrogen in cover gas is done to detect an event of water/steam leakage. The focus of this project is on the instrumentation pertaining to the temperature control for the sensor heater. The tin oxide based hydrogen sensor is embedded in a substrate which consists of a platinum heater, essentially a resistor. There is no provision of embedding a temperature sensor on the heater surface due to the physical constraints, without which maintaining a constant heater temperature is a complex task

  10. Experimental Research of a Water-Source Heat Pump Water Heater System

    Directory of Open Access Journals (Sweden)

    Zhongchao Zhao

    2018-05-01

    Full Text Available The heat pump water heater (HPWH, as a portion of the eco-friendly technologies using renewable energy, has been applied for years in developed countries. Air-source heat pump water heaters and solar-assisted heat pump water heaters have been widely applied and have become more and more popular because of their comparatively higher energy efficiency and environmental protection. Besides use of the above resources, the heat pump water heater system can also adequately utilize an available water source. In order to study the thermal performance of the water-source heat pump water heater (WSHPWH system, an experimental prototype using the cyclic heating mode was established. The heating performance of the water-source heat pump water heater system, which was affected by the difference between evaporator water fluxes, was investigated. The water temperature unfavorably exceeded 55 °C when the experimental prototype was used for heating; otherwise, the compressor discharge pressure was close to the maximum discharge temperature, which resulted in system instability. The evaporator water flux allowed this system to function satisfactorily. It is necessary to reduce the exergy loss of the condenser to improve the energy utilization of the system.

  11. Energy Savings and Breakeven Costs for Residential Heat Pump Water Heaters in the United States

    Energy Technology Data Exchange (ETDEWEB)

    Maguire, Jeff [National Renewable Energy Lab. (NREL), Golden, CO (United States); Burch, Jay [National Renewable Energy Lab. (NREL), Golden, CO (United States); Merrigan, Tim [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ong, Sean [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2013-07-01

    Heat pump water heaters (HPWHs) have recently re-emerged in the U.S. residential water heating market and have the potential to provide homeowners with significant energy savings. However, there are questions as to the actual performance and energy savings potential of these units, in particular in regards to the heat pump's performance in unconditioned space and the impact of the heat pump on space heating and cooling loads when it is located in conditioned space. To help answer these questions, NREL performed simulations of a HPWH in both conditioned and unconditioned space at over 900 locations across the continental United States and Hawaii. Simulations included a Building America benchmark home so that any interaction between the HPWH and the home's HVAC equipment could be captured. Comparisons were performed to typical gas and electric water heaters to determine the energy savings potential and cost effectiveness of a HPWH relative to these technologies. HPWHs were found to have a significant source energy savings potential when replacing typical electric water heaters, but only saved source energy relative to gas water heater in the most favorable installation locations in the southern United States. When replacing an electric water heater, the HPWH is likely to break even in California, the southern United States, and parts of the northeast in most situations. However, the HPWH will only break even when replacing a gas water heater in a few southern states.

  12. Energy Savings and Breakeven Cost for Residential Heat Pump Water Heaters in the United States

    Energy Technology Data Exchange (ETDEWEB)

    Maguire, J.; Burch, J.; Merrigan, T.; Ong, S.

    2013-07-01

    Heat pump water heaters (HPWHs) have recently reemerged in the U.S. residential water heating market and have the potential to provide homeowners with significant energy savings. However, there are questions as to the actual performance and energy savings potential of these units, in particular in regards to the heat pump's performance in unconditioned space and the impact of the heat pump on space heating and cooling loads when it is located in conditioned space. To help answer these questions, simulations were performed of a HPWH in both conditioned and unconditioned space at over 900 locations across the continental United States and Hawaii. Simulations included a Building America benchmark home so that any interaction between the HPWH and the home's HVAC equipment could be captured. Comparisons were performed to typical gas and electric water heaters to determine the energy savings potential and cost effectiveness of a HPWH relative to these technologies. HPWHs were found to have a significant source energy savings potential when replacing typical electric water heaters, but only saved source energy relative to gas water heater in the most favorable installation locations in the southern US. When replacing an electric water heater, the HPWH is likely to break even in California, the southern US, and parts of the northeast in most situations. However, the HPWH will only break even when replacing a gas water heater in a few southern states.

  13. Anisotropic constitutive equations for the viscoplastic behaviour of the single crystal superalloy CMSX-4

    International Nuclear Information System (INIS)

    Fleury, G.; Schubert, F.

    1997-09-01

    Nickel-base superalloy blades of the first rotor stage in a gas turbine have to withstand extremely severe thermomechanical loading conditions. Single crystal blades exhibit a highly anisotropic deformation behaviour and are subjected to triaxial stress fields induced by complex cooling systems. Consequently the prediction of their deformation behaviour requires constitutive equations based on multiaxial formulations. The microstructural evolution of γ/γ' superalloys during the service time modifies the material properties and has therefore to be taken into account in the constitutive equations. For the modelling of the anisotropic, viscoplastic behaviour of single crystal blades taking into account the evolution of the microstructure, a microstructure-dependent, orthotropic Hills potential, whose anisotropy coefficients are connected to the edge length of the γ'-particles, is applied. The prediction was validated by investigating the deformation behaviour of the superalloy CMSX-4 in the range of temperatures [750 C-950 C]. If the shape of γ'-particles remain cubic, for example, in creep testing at low temperatures (up to about 850 C), the microstructure-dependent potential leads to the cubic version of the Hills potential. The prediction is in good agreement with creep results for left angle 001 right angle - and left angle 111 right angle - orientated specimens but overestimates the creep resistance of left angle 011 right angle - orientated specimens. (orig.)

  14. Abnormal flow behavior and necklace microstructure of powder metallurgy superalloys with previous particle boundaries (PPBs)

    Energy Technology Data Exchange (ETDEWEB)

    Ning, Yongquan, E-mail: luckyning@nwpu.edu.cn [School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072 (China); Zhou, Cong; Liang, Houquan [School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072 (China); Fu, M.W., E-mail: mmmwfu@polyu.edu.hk [Department of Mechanical Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China)

    2016-01-15

    Powder metallurgy (P/M) has been introduced as an innovative process to manufacture high performance components with fine, homogenous and segregation-free microstructure. Unfortunately, previous particle boundary (PPB) precipitated during the powder metallurgy process. Since undesirable PPB is detrimental to mechanical properties, hot extrusion or/and isothermal forging are needed. In present research, isothermal compression tests were conducted on P/M FGH4096 superalloys with typical PPBs. Abnormal flow behavior during high-speed deformation has been quantitatively investigated. Caused by the competition mechanism between work-hardening and dynamic-softening, abnormal flow behaves typical four stages (viz., work-hardening, stable, softening and steady). Microstructure observation for hardening or/and softening mechanism has been investigated. Meanwhile, necklace microstructure was observed by scanning electron microscope, and the grain fraction analysis was performed by using electron backscatter diffraction. Transmission electron microscopy was used for characterizing the boundary structure. Necklace microstructural mechanism for processing P/M superalloys has been developed, and the dynamic recrystallization model has also been conducted. Bulge–corrugation model is the primary nucleation mechanism for P/M superalloys with PPBs. When PPB is entirely covered with new grains, necklace microstructure has formed. Bulge–corrugation mechanism can repeatedly take place in the following necklace DRX.

  15. Phase-transformation and subgrain-deformation characteristics in a cobalt-based superalloy

    International Nuclear Information System (INIS)

    Benson, M.L.; Reetz, B.; Liaw, P.K.; Reimers, W.; Choo, H.; Brown, D.W.; Saleh, T.A.; Klarstrom, D.L.

    2011-01-01

    Research highlights: → The mechanical behavior of a cobalt-based superalloy was investigated. → Two diffraction techniques were used to study deformation mechanisms of materials. → In-situ neutron diffraction provides the volume-averaged information. → The peak-profile analysis reveals the information on a subgrain level. → The material exhibited a transformation texture for the HCP phase under loading. - Abstract: A complimentary set of experiments, in situ neutron diffraction and ex situ synchrotron X-ray diffraction, were used to study the phase-transformation and subgrain-deformation characteristics of a cobalt-based superalloy. The neutron diffraction indicated a strain-induced phase transformation in the cobalt-based superalloy under uniaxial tension and compression. The synchrotron X-ray diffraction revealed stacking-fault accumulation and twinning under the same loading conditions. The extent of transformation was found to be greater under tension than under compression. Tensile plastic strains below 2% were accommodated by the stacking-fault creation, while those greater than 2% were accommodated by the phase transformation. Twinning was found to be more active under compressive loading than under tensile loading.

  16. Molecular dynamics simulation of edge dislocation piled at cuboidal precipitate in Ni-based superalloy

    International Nuclear Information System (INIS)

    Yashiro, Kisaragi; Naito, Masato; Tomita, Yoshihiro

    2003-01-01

    In order to clarify the fundamental mechanism of dislocations in the γ/γ' microstructure of Ni-based superalloy, three molecular dynamics simulations are conducted on the behavior of edge dislocations nucleated from a free surface and proceeding in the pure Ni matrix (γ) toward cuboidal Ni 3 Al precipitates (γ') under shear force. One involves dislocations near the apices of two precipitates adjoining each other with the distance of 0.04 μm, as large as the width of the γ channel in real superalloys. Others simulate dislocations piled at the precipitates as well, however, the scale of the microstructure is smaller than that in real superalloys by one order of magnitude, and one of them have precipitates with atomistically sharp edge. Dislocations are pinned at precipitates and bowed-out in the γ channel, then they begin to penetrate into the precipitate at the edge in both the real-scale and smaller microstructures when the precipitates have blunt edges. On the other hand, an edge dislocation splits into a superpartial in the γ' precipitate and a misfit screw dislocation bridging between two adjacent precipitates at the atomistically sharp edge of γ' precipitates. It is also observed that two superpartials glide in the precipitate as a superdislocation with anti-phase boundary (APB), of which the width is evaluated to be about 4 nm. (author)

  17. Kink structures induced in nickel-based single crystal superalloys by high-Z element migration

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Fei; Zhang, Jianxin [Key Laboratory for Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Mao, Shengcheng [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China); Jiang, Ying [Center of Electron Microscopy and State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Feng, Qiang [National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Shen, Zhenju; Li, Jixue; Zhang, Ze [Center of Electron Microscopy and State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Han, Xiaodong [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China)

    2015-01-05

    Highlights: • Innovative kink structures generate at the γ/γ′ interfaces in the crept superalloy. • Clusters of heavy elements congregate at the apex of the kinks. • Dislocation core absorbs hexagonal structural high-Z elements. - Abstract: Here, we investigate a new type of kink structure that is found at γ/γ′ interfaces in nickel-based single crystal superalloys. We studied these structures at the atomic and elemental level using aberration corrected high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM). The core of the dislocation absorbs high-Z elements (i.e., Co and Re) that adopt hexagonal arrangements, and it extrudes elements (i.e., Ni and Al) that adopt face centered cubic (fcc) structures. High-Z elements (i.e., Ta and W) and Cr, which is a low-Z element, are stabilized in body centered cubic (bcc) arrangements; Cr tends to behave like Re. High-Z elements, which migrate and adopt a hexagonal structure, induce kink formation at γ/γ′ interfaces. This process must be analyzed to fully understand the kinetics and dynamics of creep in nickel-based single crystal superalloys.

  18. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, M.A., E-mail: mgonzalez@comimsa.com.mx [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Martinez, D.I., E-mail: dorairma@yahoo.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Perez, A., E-mail: betinperez@hotmail.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Guajardo, H., E-mail: hguajardo@frisa.com [FRISA Aerospace, S.A. de C.V., Valentin G. Rivero No. 200, Col. Los Trevino, C.P. 66150, Santa Caterina N.L. (Mexico); Garza, A., E-mail: agarza@comimsa.com [Corporacion Mexicana de Investigacion en Materiales S.A. de C.V. (COMIMSA), Ciencia y Tecnologia No.790, Saltillo 400, C.P. 25295 Saltillo Coah. (Mexico)

    2011-12-15

    The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

  19. Detection of creep damage in a nickel base superalloy using NDE techniques

    International Nuclear Information System (INIS)

    Carreon, H.; Mora, B.; Barrera, G.

    2009-10-01

    Due to elevated temperatures, excessive stresses and severed corrosion conditions, turbine engine components are subject to creep processes that limit the components life such as a turbine bucket. The failure mechanism of a turbine bucket is related primarily to creep and corrosion and secondarily to thermal fatigue. As a result, it is desirable to assess the current conditions of such turbine component. This study uses the eddy current nondestructive evaluation technique in an effort to monitor the creep damage in a nickel base super-alloy, turbine bucket after service. The experimental results show an important electrical conductivity variation in eddy current images on the creep damage zone of nickel base super-alloy samples cut from a turbine bucket. Thermoelectric power measurements were also conducted in order to obtain a direct correlation between the presence of material changes due to creep damage and the electrical conductivity measurements. This research work shows an alternative non-destructive method in order to detect creep damage in a nickel base super-alloy turbine bucket. (Author)

  20. A continuum model for the anisotropic creep of single crystal nickel-based superalloys

    International Nuclear Information System (INIS)

    Prasad, Sharat C.; Rajagopal, K.R.; Rao, I.J.

    2006-01-01

    In this paper, we extend the constitutive theory developed by Prasad et al. [Prasad SC, Rao IJ, Rajagopal KR. A continuum model for the creep of single crystal nickel-base superalloys. Acta Mater 2005;53(3):669-79], to describe the creep anisotropy associated with crystallographic orientation in single crystal nickel-based superalloys. The constitutive theory is cast within a general thermodynamic framework that has been developed to describe the response of materials capable of existing in multiple stress free configurations ('natural configurations'). Central to the theory is the prescription of the forms for the stored energy and rate of dissipation functions. The stored energy reflects the fact that the elastic response exhibits cubic symmetry. The model takes into account the fact that the symmetry of single crystals does not change with inelastic deformation. The rate of dissipation function is also chosen to be anisotropic, in that it reflects invariance to transformations that belong to the cubic symmetry group. The model is used to simulate uniaxial creep of single crystal nickel-based superalloy CMSX-4 for loading along the , and orientations. The predictions of the theory agree well with the experimental data