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Sample records for convertor superalloy heater

  1. Structural Benchmark Testing for Stirling Convertor Heater Heads

    Science.gov (United States)

    Krause, David L.; Kalluri, Sreeramesh; Bowman, Randy R.

    2007-01-01

    The National Aeronautics and Space Administration (NASA) has identified high efficiency Stirling technology for potential use on long duration Space Science missions such as Mars rovers, deep space missions, and lunar applications. For the long life times required, a structurally significant design limit for the Stirling convertor heater head is creep deformation induced even under relatively low stress levels at high material temperatures. Conventional investigations of creep behavior adequately rely on experimental results from uniaxial creep specimens, and much creep data is available for the proposed Inconel-718 (IN-718) and MarM-247 nickel-based superalloy materials of construction. However, very little experimental creep information is available that directly applies to the atypical thin walls, the specific microstructures, and the low stress levels. In addition, the geometry and loading conditions apply multiaxial stress states on the heater head components, far from the conditions of uniaxial testing. For these reasons, experimental benchmark testing is underway to aid in accurately assessing the durability of Stirling heater heads. The investigation supplements uniaxial creep testing with pneumatic testing of heater head test articles at elevated temperatures and with stress levels ranging from one to seven times design stresses. This paper presents experimental methods, results, post-test microstructural analyses, and conclusions for both accelerated and non-accelerated tests. The Stirling projects use the results to calibrate deterministic and probabilistic analytical creep models of the heater heads to predict their life times.

  2. Long-Term Creep of a Thin-Walled Inconel 718 Stirling Power-Convertor Heater Head Assessed

    Science.gov (United States)

    Bowman, Randy R.

    2002-01-01

    The Department of Energy and NASA have identified Stirling power convertors as candidate power supply systems for long-duration, deep-space science missions. A key element for qualifying the flight hardware is a long-term durability assessment for critical hot section components of the power convertor. One such critical component is the power convertor heater head. The heater head is a high-temperature pressure vessel that transfers heat to the working gas medium of the convertor, which is typically helium. An efficient heater head design is the result of balancing the divergent requirements of thin walls for increased heat transfer versus thick walls to lower the wall stresses and thus improve creep resistance and durability. In the current design, the heater head is fabricated from the Ni-base superalloy Inconel 718 (IN 718, Inco Alloys International, Inc., Huntington, WV). Although IN 718 is a mature alloy system (patented in 1962), there is little long-term (>50,000-hr) creep data available for thin-specimen geometries. Since thin-section properties tend to be inferior to thicker samples, it is necessary to generate creep data using specimens with the same geometry as the actual flight hardware. Therefore, one facet of the overall durability assessment program involves generating relatively short-term creep data using thin specimens at the design temperature of 649 C (1200 F).

  3. Candidate Materials Evaluated for a High-Temperature Stirling Convertor Heater Head

    Science.gov (United States)

    Bowman, Randy R.; Ritzert, Frank J.

    2005-01-01

    The Department of Energy and NASA have identified Stirling Radioisotope Generators (SRGs) as a candidate power system for use on long-duration, deep-space science missions and Mars rovers. One of the developments planned for an upgraded version of the current SRG design is to achieve higher efficiency by increasing the overall operating temperature of the system. Currently, the SRG operates with a heater head temperature of 650 C and is fabricated from the nickel-base superalloy 718. The current operating temperature is at the limit of alloy 718 s capability, and any planned increase in temperature will be contingent on identifying a more capable material from which to fabricate the heater head. To this end, personnel at the NASA Glenn Research Center are evaluating advanced materials for a high-temperature heater head to allow a higher convertor temperature ratio and, thus, increase the system efficiency. A generic list of properties that were used to screen the candidate materials follows: (1) creep, (2) fabricability, (3) helium gas containment, (4) long-term stability and compatibility, (5) ability to form a hermetical closeout seal, and (6) ductility and toughness.

  4. Experimental Creep Life Assessment for the Advanced Stirling Convertor Heater Head

    Science.gov (United States)

    Krause, David L.; Kalluri, Sreeramesh; Shah, Ashwin R.; Korovaichuk, Igor

    2010-01-01

    The United States Department of Energy is planning to develop the Advanced Stirling Radioisotope Generator (ASRG) for the National Aeronautics and Space Administration (NASA) for potential use on future space missions. The ASRG provides substantial efficiency and specific power improvements over radioisotope power systems of heritage designs. The ASRG would use General Purpose Heat Source modules as energy sources and the free-piston Advanced Stirling Convertor (ASC) to convert heat into electrical energy. Lockheed Martin Corporation of Valley Forge, Pennsylvania, is integrating the ASRG systems, and Sunpower, Inc., of Athens, Ohio, is designing and building the ASC. NASA Glenn Research Center of Cleveland, Ohio, manages the Sunpower contract and provides technology development in several areas for the ASC. One area is reliability assessment for the ASC heater head, a critical pressure vessel within which heat is converted into mechanical oscillation of a displacer piston. For high system efficiency, the ASC heater head operates at very high temperature (850 C) and therefore is fabricated from an advanced heat-resistant nickel-based superalloy Microcast MarM-247. Since use of MarM-247 in a thin-walled pressure vessel is atypical, much effort is required to assure that the system will operate reliably for its design life of 17 years. One life-limiting structural response for this application is creep; creep deformation is the accumulation of time-dependent inelastic strain under sustained loading over time. If allowed to progress, the deformation eventually results in creep rupture. Since creep material properties are not available in the open literature, a detailed creep life assessment of the ASC heater head effort is underway. This paper presents an overview of that creep life assessment approach, including the reliability-based creep criteria developed from coupon testing, and the associated heater head deterministic and probabilistic analyses. The approach also

  5. Advanced Stirling Convertor Heater Head Durability and Reliability Quantification

    Science.gov (United States)

    Krause, David L.; Shah, Ashwin R.; Korovaichuk, Igor; Kalluri, Sreeramesh

    2008-01-01

    The National Aeronautics and Space Administration (NASA) has identified the high efficiency Advanced Stirling Radioisotope Generator (ASRG) as a candidate power source for long duration Science missions, such as lunar applications, Mars rovers, and deep space missions, that require reliable design lifetimes of up to 17 years. Resistance to creep deformation of the MarM-247 heater head (HH), a structurally critical component of the ASRG Advanced Stirling Convertor (ASC), under high temperatures (up to 850 C) is a key design driver for durability. Inherent uncertainties in the creep behavior of the thin-walled HH and the variations in the wall thickness, control temperature, and working gas pressure need to be accounted for in the life and reliability prediction. Due to the availability of very limited test data, assuring life and reliability of the HH is a challenging task. The NASA Glenn Research Center (GRC) has adopted an integrated approach combining available uniaxial MarM-247 material behavior testing, HH benchmark testing and advanced analysis in order to demonstrate the integrity, life and reliability of the HH under expected mission conditions. The proposed paper describes analytical aspects of the deterministic and probabilistic approaches and results. The deterministic approach involves development of the creep constitutive model for the MarM-247 (akin to the Oak Ridge National Laboratory master curve model used previously for Inconel 718 (Special Metals Corporation)) and nonlinear finite element analysis to predict the mean life. The probabilistic approach includes evaluation of the effect of design variable uncertainties in material creep behavior, geometry and operating conditions on life and reliability for the expected life. The sensitivity of the uncertainties in the design variables on the HH reliability is also quantified, and guidelines to improve reliability are discussed.

  6. Benchmark Tests for Stirling Convertor Heater Head Life Assessment Conducted

    Science.gov (United States)

    Krause, David L.; Halford, Gary R.; Bowman, Randy R.

    2004-01-01

    A new in-house test capability has been developed at the NASA Glenn Research Center, where a critical component of the Stirling Radioisotope Generator (SRG) is undergoing extensive testing to aid the development of analytical life prediction methodology and to experimentally aid in verification of the flight-design component's life. The new facility includes two test rigs that are performing creep testing of the SRG heater head pressure vessel test articles at design temperature and with wall stresses ranging from operating level to seven times that (see the following photograph).

  7. Effect of Random Thermal Spikes on Stirling Convertor Heater Head Reliability

    Science.gov (United States)

    Shah, Ashwin R.; Korovaichuk, Igor; Halford, Gary R.

    2004-01-01

    Onboard radioisotope power systems being developed to support future NASA exploration missions require reliable design lifetimes of up to 14 yr and beyond. The structurally critical heater head of the high-efficiency developmental Stirling power convertor has undergone extensive computational analysis of operating temperatures (up to 650 C), stresses, and creep resistance of the thin-walled Inconel 718 bill of material. Additionally, assessment of the effect of uncertainties in the creep behavior of the thin-walled heater head, the variation in the manufactured thickness, variation in control temperature, and variation in pressure on the durability and reliability were performed. However, it is possible for the heater head to experience rare incidences of random temperature spikes (excursions) of short duration. These incidences could occur randomly with random magnitude and duration during the desired mission life. These rare incidences could affect the creep strain rate and therefore the life. The paper accounts for these uncertainties and includes the effect of such rare incidences, random in nature, on the reliability. The sensitivities of variables affecting the reliability are quantified and guidelines developed to improve the reliability are outlined. Furthermore, the quantified reliability is being verified with test data from the accelerated benchmark tests being conducted at the NASA Glenn Research Center.

  8. Structural Benchmark Creep Testing for the Advanced Stirling Convertor Heater Head

    Science.gov (United States)

    Krause, David L.; Kalluri, Sreeramesh; Bowman, Randy R.; Shah, Ashwin R.

    2008-01-01

    The National Aeronautics and Space Administration (NASA) has identified the high efficiency Advanced Stirling Radioisotope Generator (ASRG) as a candidate power source for use on long duration Science missions such as lunar applications, Mars rovers, and deep space missions. For the inherent long life times required, a structurally significant design limit for the heater head component of the ASRG Advanced Stirling Convertor (ASC) is creep deformation induced at low stress levels and high temperatures. Demonstrating proof of adequate margins on creep deformation and rupture for the operating conditions and the MarM-247 material of construction is a challenge that the NASA Glenn Research Center is addressing. The combined analytical and experimental program ensures integrity and high reliability of the heater head for its 17-year design life. The life assessment approach starts with an extensive series of uniaxial creep tests on thin MarM-247 specimens that comprise the same chemistry, microstructure, and heat treatment processing as the heater head itself. This effort addresses a scarcity of openly available creep properties for the material as well as for the virtual absence of understanding of the effect on creep properties due to very thin walls, fine grains, low stress levels, and high-temperature fabrication steps. The approach continues with a considerable analytical effort, both deterministically to evaluate the median creep life using nonlinear finite element analysis, and probabilistically to calculate the heater head s reliability to a higher degree. Finally, the approach includes a substantial structural benchmark creep testing activity to calibrate and validate the analytical work. This last element provides high fidelity testing of prototypical heater head test articles; the testing includes the relevant material issues and the essential multiaxial stress state, and applies prototypical and accelerated temperature profiles for timely results in a

  9. Environmental Loss Characterization of an Advanced Stirling Convertor (ASC-E2) Insulation Package Using a Mock Heater Head

    Science.gov (United States)

    Schifer, Nicholas A.; Briggs, Maxwell H.

    2012-01-01

    The U.S. Department of Energy (DOE) and Lockheed Martin Space Systems Company (LMSSC) have been developing the Advanced Stirling Radioisotope Generator (ASRG) for use as a power system for space science missions. This generator would use two highefficiency Advanced Stirling Convertors (ASCs), developed by Sunpower Inc. and NASA Glenn Research Center (GRC). As part of ground testing of these ASCs, different operating conditions are used to simulate expected mission conditions. These conditions require achieving a specified electrical power output for a given net heat input. While electrical power output can be precisely quantified, thermal power input to the Stirling cycle cannot be directly measured. In an effort to improve net heat input predictions, the Mock Heater Head was developed with the same relative thermal paths as a convertor using a conducting rod to represent the Stirling cycle and tested to provide a direct comparison to numerical and empirical models used to predict convertor net heat input. The Mock Heater Head also served as the pathfinder for a higher fidelity version of validation test hardware, known as the Thermal Standard. This paper describes how the Mock Heater Head was tested and utilized to validate a process for the Thermal Standard.

  10. Radioisotope Heater Unit-Based Stirling Power Convertor Development at NASA Glenn Research Center

    Science.gov (United States)

    Wilson, Scott D.; Geng, Steven M.; Penswick, Lawrence; Schmitz, Paul C.

    2017-01-01

    Stirling Radioisotope Power Systems (RPS) are being developed as an option to provide power on future space science missions where robotic spacecraft will orbit, flyby, land or rove. A variety of mission concepts have been studied by NASA and the U. S. Department of Energy that would utilize RPS for landers, probes, and rovers and only require milliwatts to tens of watts of power. These missions would contain science measuring instruments that could be distributed across planetary surfaces or near objects of interest in space solar flux insufficient for using solar cells. A low power Stirling convertor is being developed to provide an RPS option for future low power applications. Initial concepts convert heat available from several Radioisotope Heater Units to electrical power for spacecraft instruments and communication. Initial development activity includes defining and evaluating a variety of Stirling configurations and selecting one for detailed design, research of advanced manufacturing methods that could simplify fabrication, evaluating thermal interfaces, characterizing components and subassemblies to validate design codes, and preparing for an upcoming demonstration of proof of concept in a laboratory environment.

  11. Accelerated Life Structural Benchmark Testing for a Stirling Convertor Heater Head

    Science.gov (United States)

    Krause, David L.; Kantzos, Pete T.

    2006-01-01

    For proposed long-duration NASA Space Science missions, the Department of Energy, Lockheed Martin, Infinia Corporation, and NASA Glenn Research Center are developing a high-efficiency, 110 W Stirling Radioisotope Generator (SRG110). A structurally significant limit state for the SRG110 heater head component is creep deformation induced at high material temperature and low stress level. Conventional investigations of creep behavior adequately rely on experimental results from uniaxial creep specimens, and a wealth of creep data is available for the Inconel 718 material of construction. However, the specified atypical thin heater head material is fine-grained with a heat treatment that limits precipitate growth, and little creep property data for this microstructure is available in the literature. In addition, the geometry and loading conditions apply a multiaxial stress state on the component, far from the conditions of uniaxial testing. For these reasons, an extensive experimental investigation is ongoing to aid in accurately assessing the durability of the SRG110 heater head. This investigation supplements uniaxial creep testing with pneumatic testing of heater head-like pressure vessels at design temperature with stress levels ranging from approximately the design stress to several times that. This paper presents experimental results, post-test microstructural analyses, and conclusions for four higher-stress, accelerated life tests. Analysts are using these results to calibrate deterministic and probabilistic analytical creep models of the SRG110 heater head.

  12. Benchmark Calibration Tests Completed for Stirling Convertor Heater Head Life Assessment

    Science.gov (United States)

    Krause, David L.; Halford, Gary R.; Bowman, Randy R.

    2005-01-01

    A major phase of benchmark testing has been completed at the NASA Glenn Research Center (http://www.nasa.gov/glenn/), where a critical component of the Stirling Radioisotope Generator (SRG) is undergoing extensive experimentation to aid the development of an analytical life-prediction methodology. Two special-purpose test rigs subjected SRG heater-head pressure-vessel test articles to accelerated creep conditions, using the standard design temperatures to stay within the wall material s operating creep-response regime, but increasing wall stresses up to 7 times over the design point. This resulted in well-controlled "ballooning" of the heater-head hot end. The test plan was developed to provide critical input to analytical parameters in a reasonable period of time.

  13. Structural Benchmark Creep Testing for Microcast MarM-247 Advanced Stirling Convertor E2 Heater Head Test Article SN18

    Science.gov (United States)

    Krause, David L.; Brewer, Ethan J.; Pawlik, Ralph

    2013-01-01

    This report provides test methodology details and qualitative results for the first structural benchmark creep test of an Advanced Stirling Convertor (ASC) heater head of ASC-E2 design heritage. The test article was recovered from a flight-like Microcast MarM-247 heater head specimen previously used in helium permeability testing. The test article was utilized for benchmark creep test rig preparation, wall thickness and diametral laser scan hardware metrological developments, and induction heater custom coil experiments. In addition, a benchmark creep test was performed, terminated after one week when through-thickness cracks propagated at thermocouple weld locations. Following this, it was used to develop a unique temperature measurement methodology using contact thermocouples, thereby enabling future benchmark testing to be performed without the use of conventional welded thermocouples, proven problematic for the alloy. This report includes an overview of heater head structural benchmark creep testing, the origin of this particular test article, test configuration developments accomplished using the test article, creep predictions for its benchmark creep test, qualitative structural benchmark creep test results, and a short summary.

  14. Advanced Technology Development for Stirling Convertors

    Science.gov (United States)

    Thieme, Lanny G.; Schreiber, Jeffrey G.

    2004-01-01

    A high-efficiency Stirling Radioisotope Generator (SRG) for use on potential NASA Space Science missions is being developed by the Department of Energy, Lockheed Martin, Stirling Technology Company, and NASA Glenn Research Center (GRC). These missions may include providing spacecraft onboard electric power for deep space missions or power for unmanned Mars rovers. GRC is also developing advanced technology for Stirling convertors, aimed at substantially improving the specific power and efficiency of the convertor and the overall power system. Performance and mass improvement goals have been established for second- and thirdgeneration Stirling radioisotope power systems. Multiple efforts are underway to achieve these goals, both in-house at GRC and under various grants and contracts. The status and results to date for these efforts will be discussed in this paper. Cleveland State University (CSU) is developing a multi-dimensional Stirling computational fluid dynamics code, capable of modeling complete convertors. A 2-D version of the code is now operational, and validation efforts at both CSU and the University of Minnesota are complementing the code development. A screening of advanced superalloy, refractory metal alloy, and ceramic materials has been completed, and materials have been selected for creep and joining characterization as part of developing a high-temperature heater head. A breadboard characterization is underway for an advanced controller using power electronics for active power factor control with a goal of eliminating the heavy tuning capacitors that are typically needed to achieve near unity power factors. Key Stirling developments just initiated under recent NRA (NASA Research Announcement) awards will also be discussed. These include a lightweight convertor to be developed by Sunpower Inc. and an advanced microfabricated regenerator to be done by CSU.

  15. Small Stirling Cycle Convertors

    Science.gov (United States)

    Penswick, L. Barry; Schreiber, Jeffery

    2005-02-01

    The Stirling convertor concept continues to be a viable potential candidate for various space power applications at electrical power levels ranging from greater than 100 KW to on the order of 10+watts. Various development efforts, both in the past and currently underway, have clearly demonstrated the potential for long operating life of this concept, its high efficiency in comparison to alternative power systems (>50% of Carnot based on electric power out to heat in), and its excellent specific power characteristics. A truly unique attribute of the Stirling convertor is the ability to maintain many of these same advantages at significantly lower electrical power levels (on the order of 1 watt and below). This provides the opportunity for a wider range of potential space power applications and the use of alternative heat sources operating at dramatically lower hot-end temperatures (about 250 °C vs. current values of about 650 °C). An overview of low-power Stirling convertors and related Stirling cooler technology is provided with an emphasis on assessing the technical maturity of this concept's key components at the low power level of interest. A conceptual design of a small, 1-watt (electrical output) Stirling convertor utilizing multiple Low Weight Radioisotope Heater Unit heat sources will be described. Key technical issues in the development of this power level Stirling convertor are discussed.

  16. Advanced 80 We Stirling Convertor Development Progress

    Science.gov (United States)

    Wood, J. Gary; Carroll, Cliff; Penswick, L. B.

    2005-02-01

    This paper presents progress on the Advanced Stirling Convertor (ASC) being developed by Sunpower and Boeing/Rocketdyne under NASA NRA funding. The ASC will use a high temperature heater head to allow for operation at 850 °C. The ASC is projected to have an efficiency approaching 40% (AC electrical out/ heat in) when operating at a temperature ratio of 3.0, and to have a convertor specific power of 90 We/kg (AC). An early developmental unit, the Frequency Test Bed (FTB) convertor, has already demonstrated 36% efficiency (based on AC electrical out) at this temperature ratio. The ASC is being developed for potential use in advanced radioisotope space power systems. The increased efficiency of this Stirling convertor compared to RTGs, would reduce the required amount of Plutonium fuel by a factor of approximately 5.

  17. Advanced Stirling Convertor Update

    Science.gov (United States)

    Wood, J. Gary; Carroll, Cliff; Matejczyk, Dan; Penswick, L. B.; Soendker, E.

    2006-01-01

    This paper reports on the 88 We Advanced Stirling Convertor (ASC) currently being developed under Phase II of a NASA NRA program for possible use in advanced high specific power radioisotope space power systems. An early developmental unit, the Frequency Test Bed (FTB) which was built and tested in Phase I demonstrated 36% efficiency. The ASC-1 currently being developed under Phase II, uses a high temperature heater head to allow for operation at 850 °C and is expected to have an efficiency approaching 40% (based on AC electrical out) at a temperature ratio of 3.1. The final lightweight ASC-2 convertor to be developed in Phase III is expected to have a mass of approximately 1 kg. The implementation of the ASC would allow for much higher specific power radioisotope power systems, requiring significantly less radioisotope fuel than current systems. The first run of the ASC-1 occurred in September 2005, and full temperature operation was achieved in early October 2005. Presented is an update on progress on the ASC program as well as the plans for future development. Also presented are efforts being performed to ensure the ASC has the required long life already demonstrated in free-piston Stirling cryocoolers.

  18. Structural Dynamics Testing of Advanced Stirling Convertor Components

    Science.gov (United States)

    Oriti, Salvatore M.; Williams, Zachary Douglas

    2013-01-01

    NASA Glenn Research Center has been supporting the development of Stirling energy conversion for use in space. Lockheed Martin has been contracted by the Department of Energy to design and fabricate flight-unit Advanced Stirling Radioisotope Generators, which utilize Sunpower, Inc., free-piston Advanced Stirling Convertors. The engineering unit generator has demonstrated conversion efficiency in excess of 20 percent, offering a significant improvement over existing radioisotope-fueled power systems. NASA Glenn has been supporting the development of this generator by developing the convertors through a technology development contract with Sunpower, and conducting research and experiments in a multitude of areas, such as high-temperature material properties, organics testing, and convertor-level extended operation. Since the generator must undergo launch, several launch simulation tests have also been performed at the convertor level. The standard test sequence for launch vibration exposure has consisted of workmanship and flight acceptance levels. Together, these exposures simulate what a flight convertor will experience. Recently, two supplementary tests were added to the launch vibration simulation activity. First was a vibration durability test of the convertor, intended to quantify the effect of vibration levels up to qualification level in both the lateral and axial directions. Second was qualification-level vibration of several heater heads with small oxide inclusions in the material. The goal of this test was to ascertain the effect of the inclusions on launch survivability to determine if the heater heads were suitable for flight.

  19. Stirling convertor regenerators

    CERN Document Server

    Ibrahim, Mounir B

    2011-01-01

    Stirling Convertor Regenerators addresses the latest developments and future possibilities in the science and practical application of Stirling engine regenerators and technology. Written by experts in the vanguard of alternative energy, this invaluable resource presents integral scientific details and design concepts associated with Stirling converter regenerators. Content is reinforced with novel insights and remarkable firsthand experience that the authors and their colleagues acquired while working at the National Aeronautics and Space Administration (NASA) and other leading organizations.

  20. NASA Multidimensional Stirling Convertor Code Developed

    Science.gov (United States)

    Tew, Roy C.; Thieme, Lanny G.

    2004-01-01

    A high-efficiency Stirling Radioisotope Generator (SRG) for use on potential NASA Space Science missions is being developed by the Department of Energy, Lockheed Martin, Stirling Technology Company, and the NASA Glenn Research Center. These missions may include providing spacecraft onboard electric power for deep space missions or power for unmanned Mars rovers. Glenn is also developing advanced technology for Stirling convertors, aimed at substantially improving the specific power and efficiency of the convertor and the overall power system. Performance and mass improvement goals have been established for second- and third-generation Stirling radioisotope power systems. Multiple efforts are underway to achieve these goals, both in house at Glenn and under various grants and contracts. These efforts include the development of a multidimensional Stirling computational fluid dynamics code, high-temperature materials, advanced controllers, an end-to-end system dynamics model, low-vibration techniques, advanced regenerators, and a lightweight convertor. Under a NASA grant, Cleveland State University (CSU) and its subcontractors, the University of Minnesota (UMN) and Gedeon Associates, have developed a twodimensional computer simulation of a CSUmod Stirling convertor. The CFD-ACE commercial software developed by CFD Research Corp. of Huntsville, Alabama, is being used. The CSUmod is a scaled version of the Stirling Technology Demonstrator Convertor (TDC), which was designed and fabricated by the Stirling Technology Company and is being tested by NASA. The schematic illustrates the structure of this model. Modeled are the fluid-flow and heat-transfer phenomena that occur in the expansion space, the heater, the regenerator, the cooler, the compression space, the surrounding walls, and the moving piston and displacer. In addition, the overall heat transfer, the indicated power, and the efficiency can be calculated. The CSUmod model is being converted to a two

  1. Milliwatt Radioisotope Stirling Convertor Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Sest, Inc. proposes to perform a detailed evaluation at the both convertor and component levels of a small, low electrical output power (50 to 500 mW) Stirling cycle...

  2. Time-interleaved oversampling convertors

    Science.gov (United States)

    Khoini-Poorfard, R.; Johns, D. A.

    1993-09-01

    A new architecture is proposed which exploits the time-interleaving concept to increase the oversampling ratio in delta-sigma modulators. It is shown that the effective oversampling ratio is increased by a factor M through the use of M interconnected modulators. Although a high speed sample-and-hold circuit is still required for an analog-to-digital convertor, speed constraints are significantly reduced for the majority of analogue parts such as loop filters, A/D and D/A blocks.

  3. Advanced Stirling Convertor (ASC) Technology Maturation

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Scott; Collins, Josh; Wilson, Kyle

    2016-01-01

    The Advanced Stirling Convertor (ASC) development effort was initiated by NASA Glenn Research Center with contractor Sunpower, Inc., to develop high-efficiency thermal-to-electric power conversion technology for NASA Radioisotope Power Systems (RPSs). Early successful performance demonstrations led to the expansion of the project as well as adoption of the technology by the Department of Energy (DOE) and system integration contractor Lockheed Martin Space Systems Company as part of the Advanced Stirling Radioisotope Generator (ASRG) flight project. The ASRG integrates a pair of ASCs to convert the heat from a pair of General Purpose Heat Source (GPHS) modules into electrical power. The expanded NASA ASC effort included development of several generations of ASC prototypes or engineering units to help prepare the ASC technology and Sunpower for flight implementation. Sunpower later had two parallel contracts allowing the last of the NASA engineering units called ASC-E3 to serve as pathfinders for the ASC-F flight convertors being built for DOE. The ASC-E3 convertors utilized the ASC-F flight specifications and were built using the ASC-F design and process documentation. Shortly after the first ASC-F pair achieved initial operation, due to budget constraints, the DOE ASRG flight development contract was terminated. NASA continues to invest in the development of Stirling RPS technology including continued production of the ASC-E3 convertors, seven of which have been delivered with one additional unit in production. Starting in fiscal year 2015, Stirling Convertor Technology Maturation has been reorganized as an element of the RPS Stirling Cycle Technology Development (SCTD) Project and long-term plans for continued Stirling technology advancement are in reformulation. This paper provides a status on the ASC project, an overview of advancements made in the design and production of the ASC at Sunpower, and a summary of acceptance tests, reliability tests, and tactical

  4. Thermo-Acoustic Convertor for Space Power Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Sunpower will introduce thermoacoustic Stirling heat engine (TASHE) technology into its existing Stirling convertor technology to eliminate the moving mechanical...

  5. Superalloy Lattice Block Structures

    Science.gov (United States)

    Nathal, M. V.; Whittenberger, J. D.; Hebsur, M. G.; Kantzos, P. T.; Krause, D. L.

    2004-01-01

    Initial investigations of investment cast superalloy lattice block suggest that this technology will yield a low cost approach to utilize the high temperature strength and environmental resistance of superalloys in lightweight, damage tolerant structural configurations. Work to date has demonstrated that relatively large superalloy lattice block panels can be successfully investment cast from both IN-718 and Mar-M247. These castings exhibited mechanical properties consistent with the strength of the same superalloys measured from more conventional castings. The lattice block structure also accommodates significant deformation without failure, and is defect tolerant in fatigue. The potential of lattice block structures opens new opportunities for the use of superalloys in future generations of aircraft applications that demand strength and environmental resistance at elevated temperatures along with low weight.

  6. New 5 Kilowatt Free-piston Stirling Space Convertor Developments

    Science.gov (United States)

    Brandhorst, Henry W., Jr.; Chapman, Peter A., Jr.

    2007-01-01

    The NASA Vision for Exploration of the moon may someday require a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kW. In the 1990s, Mechanical Technology Inc. s Stirling Engine Systems Division (some of whose Stirling personnel are now at Foster-Miller, Inc.) developed a 25 kW free piston Stirling Space Power Demonstrator Engine under the SP-100 program. This system consisted of two 12.5 kW engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA and DoE have been developing dual 55 W and 80 W Stirling convertor systems for potential use with radioisotope heat sources. Total test times of all convertors in this effort exceed 120,000 hours. Recently, NASA began a new project with Auburn University to develop a 5 kW, single convertor for potential use in a lunar surface reactor power system. Goals of this development program include a specific power in excess of 140 W/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Auburn University awarded a subcontract to Foster-Miller, Inc. to undertake development of the 5 kW Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described.

  7. Transparent electric convection heater

    OpenAIRE

    Khalid, A.; Luck, J.L.

    2001-01-01

    An optically transparent electrically heated convection heater for use as a space heater in homes, offices, shops. Typically, said convection heater consists of a transparent layer 1 upon which is deposited a layer of a transparent electrically conductive material 2 such as indium-tin-oxide, electrodes 3 and 3a are formed on opposite edges of the transparent electrically conductive layer 2 and electrical wires 4 and 4a are connected to the electrodes. The transparent electrically conductive l...

  8. Grouped exposed metal heaters

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J [Bellaire, TX; Coit, William George [Bellaire, TX; Griffin, Peter Terry [Brixham, GB; Hamilton, Paul Taylor [Houston, TX; Hsu, Chia-Fu [Granada Hills, CA; Mason, Stanley Leroy [Allen, TX; Samuel, Allan James [Kular Lumpar, ML; Watkins, Ronnie Wade [Cypress, TX

    2012-07-31

    A system for treating a hydrocarbon containing formation is described. The system includes two or more groups of elongated heaters. The group includes two or more heaters placed in two or more openings in the formation. The heaters in the group are electrically coupled below the surface of the formation. The openings include at least partially uncased wellbores in a hydrocarbon layer of the formation. The groups are electrically configured such that current flow through the formation between at least two groups is inhibited. The heaters are configured to provide heat to the formation.

  9. Grouped exposed metal heaters

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J. (Bellaire, TX); Coit, William George (Bellaire, TX); Griffin, Peter Terry (Brixham, GB); Hamilton, Paul Taylor (Houston, TX); Hsu, Chia-Fu (Granada Hills, CA); Mason, Stanley Leroy (Allen, TX); Samuel, Allan James (Kular Lumpar, MY); Watkins, Ronnie Wade (Cypress, TX)

    2010-11-09

    A system for treating a hydrocarbon containing formation is described. The system includes two or more groups of elongated heaters. The group includes two or more heaters placed in two or more openings in the formation. The heaters in the group are electrically coupled below the surface of the formation. The openings include at least partially uncased wellbores in a hydrocarbon layer of the formation. The groups are electrically configured such that current flow through the formation between at least two groups is inhibited. The heaters are configured to provide heat to the formation.

  10. A simple DC-DC convertor of high accuracy

    CERN Document Server

    Hausler, M

    1974-01-01

    Origin and dimension of measurement faults are given for the application of a current source driven convertor having parallel ring transformers. Particularly described in this paper is the behaviour of this dc convertor at measurements taken near the zero point and at change of current polarity. The importance of an additional ring transformer in order to improve the ripple of the device is explained; hints to choose the optimal number of turns of the ring transformer are given. (2 refs).

  11. Progress in High Power Free-Piston Stirling Convertor Development

    Science.gov (United States)

    Brandhorst, Henry W., Jr.; Kirby, Raymond L.; Chapman, Peter A.; Walter, Thomas J.

    2008-01-01

    The U.S. Space Exploration Policy has established a vision for human exploration of the moon and Mars. One option for power for future outposts on the lunar and Martian surfaces is a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kWe. A 25 kW convertor was developed in the 1990s under the SP-100 program. This system consisted of two 12.5 kWe engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA began a new project with Auburn University to develop a 5 kWe, single convertor for use in such a possible lunar power system. Goals of this development program include a specific power in excess of 140 We/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Foster-Miller, Inc. is developing the 5 kWe Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described.

  12. Progress in High Power Free-Piston Stirling Convertor Development

    Science.gov (United States)

    Brandhorst, Henry W., Jr.; Kirby, Raymond L.; Chapman, Peter A.; Walter, Thomas J.

    2008-09-01

    The U.S. Space Exploration Policy has established a vision for human exploration of the moon and Mars. One option for power for future outposts on the lunar and Martian surfaces is a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kWe. A 25 kW convertor was developed in the 1990s under the SP-100 program. This system consisted of two 12.5 kWe engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA began a new project with Auburn University to develop a 5 kWe, single convertor for use in such a possible lunar power system. Goals of this development program include a specific power in excess of 140 We/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Foster-Miller, Inc. is developing the 5 kWe Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described.

  13. Thermal storage heaters

    Energy Technology Data Exchange (ETDEWEB)

    Stokes, K.H.; Broadbent, J.T.

    1991-02-27

    A storage heater, providing heat by radiation, comprises an internal circuit for the passage of heated air. The heater comprises: a heat storage core, comprising heat storage rods heated by resistance wiring, and an air space around the rods, the air space forming an inner pathway of circuit; heat insulation around the core; and outer pathways adjacent outer walls of the heater. A damper is arranged at the top of the inner and outer pathways to control the communication between. The damper may be movably supported on a support part by robust bi-metallic strips wound with heater wires to control the bending of the strips. The storage heater may be supplied in kit form for the purchaser to assemble and to this end the heat storage rods may comprise particulate material poured into tubes, or liftable core units. Further heat insulation may be selectively positioned in the outer pathways to provide an even heat distribution. (author).

  14. Stirling Convertor Extended Operation Testing and Data Analysis at Glenn Research Center

    Science.gov (United States)

    Cornell, Peggy A.; Lewandowski, Edward J.; Oriti, Salvatore M.; Wilson, Scott D.

    2010-01-01

    Extended operation of Stirling convertors is essential to the development of radioisotope power systems and their potential use for longduration missions. To document the reliability of the convertors, regular monitoring and analysis of the extended operation data is particularly valuable, allowing us to better understand and quantify long-life characteristics of the convertors. Furthermore, investigation and comparison of the extended operation data to baseline performance data provides an opportunity to understand system behavior should any off-nominal performance occur. Glenn Research Center (GRC) has tested 16 Stirling convertors under 24-hr unattended extended operation, including four that have operated in a thermal vacuum environment and two that are operating in the Advanced Stirling Radioisotope Generator Engineering Unit. Ten of the sixteen convertors are the Advanced Stirling Convertors (ASC) developed by Sunpower, Inc. with GRC. These are highly efficient (conversion efficiency of up to 38 percent for the ASC-1), low-mass convertors that have evolved through technologically progressive convertor builds. Six convertors at GRC are Technology Demonstration Convertors from Infinia Corporation. They have achieved greater than 27 percent conversion efficiency and have accumulated over 185,000 of the total 265,000 hr of extended operation at GRC. This paper presents the extended operation testing and data analysis of free-piston Stirling convertors at NASA GRC as well as how these tests have contributed to the Stirling convertor s progression toward flight.

  15. Extended Operation of Stirling Convertors at NASA Glenn Research Center

    Science.gov (United States)

    Oriti, Salvatore, M.

    2012-01-01

    NASA Glenn Research Center (GRC) has been supporting development of free-piston Stirling conversion technology for spaceflight electrical power generation since 1999. GRC has also been supporting the development of the Advanced Stirling Radioisotope Generator (ASRG) since 2006. A key element of the ASRG project is providing life, reliability, and performance data for the Advanced Stirling Convertor (ASC). The Thermal Energy Conversion branch at GRC is conducting extended operation of several free-piston Stirling convertors. The goal of this effort is to generate long-term performance data (tens of thousands of hours) on multiple units to build a life and reliability database. Currently, GRC is operating 18 convertors. This hardware set includes Technology Demonstration Convertors (TDCs) from Infinia Corporation, of which one pair (TDCs #13 and #14) has accumulated over 60,000 hr (6.8 years) of operation. Also under test are various Sunpower, Inc. convertors that were fabricated during the ASC development activity, including ASC-0, ASC-E (including those in the ASRG engineering unit), and ASC-E2. The ASC-E2s also completed, or are in progress of completing workmanship vibration testing, performance mapping, and extended operation. Two ASC-E2 units will also be used for durability testing, during which components will be stressed to levels above nominal mission usage. Extended operation data analyses from these tests are covered in this paper.

  16. Explosives tester with heater

    Science.gov (United States)

    Del Eckels, Joel [Livermore, CA; Nunes, Peter J [Danville, CA; Simpson, Randall L [Livermore, CA; Whipple, Richard E [Livermore, CA; Carter, J Chance [Livermore, CA; Reynolds, John G [San Ramon, CA

    2010-08-10

    An inspection tester system for testing for explosives. The tester includes a body and a swab unit adapted to be removeably connected to the body. At least one reagent holder and dispenser is operatively connected to the body. The reagent holder and dispenser contains an explosives detecting reagent and is positioned to deliver the explosives detecting reagent to the swab unit. A heater is operatively connected to the body and the swab unit is adapted to be operatively connected to the heater.

  17. Advanced superalloy airfoils

    Energy Technology Data Exchange (ETDEWEB)

    Gell, M.; Duhl, D.N.; Gupta, D.K.; Sheffler, K.D.

    1987-07-01

    Single-crystal superalloy technology for gas-turbine blades has combined the design of alloys for exclusive use in single-crystal form with advancements in directional solidification, in order to manufacture single-crystal castings with complex internal cooling passages. To these improvements have been incorporated metallic and ceramic coatings that further extend high temperature capabilities. The directional solidification of single-crystal turbine alloys requires total control of the thermal environment, using large vacuum furnaces capable of casting up to 30 blades at a time. All modern coatings involve the enrichment of the superalloy surface with elements that promote the formation and retention of alumina, which precludes further oxidation. 15 references.

  18. 5-kWe Free-piston Stirling Engine Convertor

    Science.gov (United States)

    Chapman, Peter A.; Vitale, Nicholas A.; Walter, Thomas J.

    2008-01-01

    The high reliability, long life, and efficient operation of Free-Piston Stirling Engines (FPSEs) make them an attractive power system to meet future space power requirements with less mass, better efficiency, and less total heat exchanger area than other power convertor options. FPSEs are also flexible in configuration as they can be coupled with many potential heat sources and various heat input systems, heat rejection systems, and power management and distribution systems. Development of a 5-kWe Stirling Convertor Assembly (SCA) is underway to demonstrate the viability of an FPSE for space power. The design is a scaled-down version of the successful 12.5-kWe Component Test Power Converter (CTPC) developed under NAS3-25463. The ultimate efficiency target is 25% overall convertor efficiency (electrical power out over heat in). For the single cylinder prototype now in development, cost and time constraints required use of economical and readily available materials (steel versus beryllium) and components (a commercially available linear alternator) and thus lower efficiency. The working gas is helium at 150 bar mean pressure. The design consists of a displacer suspended on internally pumped gas bearings and a power piston/alternator supported on flexures. Non-contacting clearance seals are used between internal volumes. Heat to and from the prototype convertor is done via pumped liquid loops passing through shell and tube heat exchangers. The preliminary and detail designs of the convertor, controller, and support systems (heating loop, cooling loop, and helium supply system) are complete and all hardware is on order. Assembly and test of the prototype at Foster- Miller is planned for early 2008, when work will focus on characterizing convertor dynamics and steady-state operation to determine maximum power output and system efficiency. The device will then be delivered to Auburn University where assessments will include start-up and shutdown characterization and

  19. Active Vibration Reduction of the Advanced Stirling Convertor

    Science.gov (United States)

    Wilson, Scott D.; Metscher, Jonathan F.; Schifer, Nicholas A.

    2016-01-01

    Stirling Radioisotope Power Systems (RPS) are being developed as an option to provide power on future space science missions where robotic spacecraft will orbit, flyby, land or rove. A Stirling Radioisotope Generator (SRG) could offer space missions a more efficient power system that uses one fourth of the nuclear fuel and decreases the thermal footprint compared to the current state of the art. The Stirling Cycle Technology Development (SCTD) Project is funded by the RPS Program to developing Stirling-based subsystems, including convertors and controller maturation efforts that have resulted in high fidelity hardware like the Advanced Stirling Radioisotope Generator (ASRG), Advanced Stirling Convertor (ASC), and ASC Controller Unit (ACU). The SCTD Project also performs research to develop less mature technologies with a wide variety of objectives, including increasing temperature capability to enable new environments, improving system reliability or fault tolerance, reducing mass or size, and developing advanced concepts that are mission enabling. Active vibration reduction systems (AVRS), or "balancers", have historically been developed and characterized to provide fault tolerance for generator designs that incorporate dual-opposed Stirling convertors or enable single convertor, or small RPS, missions. Balancers reduce the dynamic disturbance forces created by the power piston and displacer internal moving components of a single operating convertor to meet spacecraft requirements for induced disturbance force. To improve fault tolerance for dual-opposed configurations and enable single convertor configurations, a breadboard AVRS was implemented on the Advanced Stirling Convertor (ASC). The AVRS included a linear motor, a motor mount, and a closed-loop controller able to balance out the transmitted peak dynamic disturbance using acceleration feedback. Test objectives included quantifying power and mass penalty and reduction in transmitted force over a range of ASC

  20. Coaxial Electric Heaters

    Science.gov (United States)

    Strekalov, Dmitry; Matsko, Andrey; Savchenkov, Anatoliy; Maleki, Lute

    2008-01-01

    Coaxial electric heaters have been conceived for use in highly sensitive instruments in which there are requirements for compact heaters but stray magnetic fields associated with heater electric currents would adversely affect operation. Such instruments include atomic clocks and magnetometers that utilize heated atomic-sample cells, wherein stray magnetic fields at picotesla levels could introduce systematic errors into instrument readings. A coaxial electric heater is essentially an axisymmetric coaxial cable, the outer conductor of which is deliberately made highly electrically resistive so that it can serve as a heating element. As in the cases of other axisymmetric coaxial cables, the equal magnitude electric currents flowing in opposite directions along the inner and outer conductors give rise to zero net magnetic field outside the outer conductor. Hence, a coaxial electric heater can be placed near an atomic-sample cell or other sensitive device. A coaxial electric heater can be fabricated from an insulated copper wire, the copper core of which serves as the inner conductor. For example, in one approach, the insulated wire is dipped in a colloidal graphite emulsion, then the emulsion-coated wire is dried to form a thin, uniform, highly electrically resistive film that serves as the outer conductor. Then the film is coated with a protective layer of high-temperature epoxy except at the end to be electrically connected to the power supply. Next, the insulation is stripped from the wire at that end. Finally, electrical leads from the heater power supply are attached to the exposed portions of the wire and the resistive film. The resistance of the graphite film can be tailored via its thickness. Alternatively, the film can be made from an electrically conductive paint, other than a colloidal graphite emulsion, chosen to impart the desired resistance. Yet another alternative is to tailor the resistance of a graphite film by exploiting the fact that its resistance

  1. Experimental and Computational Analysis of Unidirectional Flow Through Stirling Engine Heater Head

    Science.gov (United States)

    Wilson, Scott D.; Dyson, Rodger W.; Tew, Roy C.; Demko, Rikako

    2006-01-01

    A high efficiency Stirling Radioisotope Generator (SRG) is being developed for possible use in long-duration space science missions. NASA s advanced technology goals for next generation Stirling convertors include increasing the Carnot efficiency and percent of Carnot efficiency. To help achieve these goals, a multi-dimensional Computational Fluid Dynamics (CFD) code is being developed to numerically model unsteady fluid flow and heat transfer phenomena of the oscillating working gas inside Stirling convertors. In the absence of transient pressure drop data for the zero mean oscillating multi-dimensional flows present in the Technology Demonstration Convertors on test at NASA Glenn Research Center, unidirectional flow pressure drop test data is used to compare against 2D and 3D computational solutions. This study focuses on tracking pressure drop and mass flow rate data for unidirectional flow though a Stirling heater head using a commercial CFD code (CFD-ACE). The commercial CFD code uses a porous-media model which is dependent on permeability and the inertial coefficient present in the linear and nonlinear terms of the Darcy-Forchheimer equation. Permeability and inertial coefficient were calculated from unidirectional flow test data. CFD simulations of the unidirectional flow test were validated using the porous-media model input parameters which increased simulation accuracy by 14 percent on average.

  2. An Experimental and Analytical Investigation of Stirling Space Power Converter Heater Head

    Science.gov (United States)

    Abdul-Aziz, Ali; Bartolotta, Paul; Tong, Mike; Allen, Gorden

    1995-01-01

    NASA has identified the Stirling power converter as a prime candidate for the next generation power system for space applications requiring 60000 hr of operation. To meet this long-term goal, several critical components of the power converter have been analyzed using advanced structural assessment methods. Perhaps the most critical component, because of its geometric complexity and operating environment, is the power converter's heater head. This report describes the life assessment of the heater head which includes the characterization of a viscoplastic material model, the thermal and structural analyses of the heater head, and the interpolation of fatigue and creep test results of a nickel-base superalloy, Udimet 720 LI (Low Inclusions), at several elevated temperatures for life prediction purposes.

  3. Advanced Controller for the Free-Piston Stirling Convertor

    Science.gov (United States)

    Gerber, Scott S.; Jamison, Mike; Roth, Mary Ellen; Regan, Timothy F.

    2004-01-01

    The free-piston Stirling power convertor is being considered as an advanced power conversion technology to be used for future NASA deep space missions requiring long life radioisotope power systems. This technology has a conversion efficiency of over 25%, which is significantly higher than the efficiency of the Radioisotope Thermal-electric Generators (RTG) now in use. The NASA Glenn Research Center has long been recognized as a leader in Stirling technology and is responsible for the development of advanced technologies that are intended to significantly improve key characteristics of the Stirling convertor. The advanced technologies identified for development also consider the requirements of potential future missions and the new capabilities that have become available in the associated technical areas. One of the key areas identified for technology development is the engine controller. To support this activity, an advanced controller is being developed for the Stirling power convertor. This controller utilizes active power factor correction electronics and microcontroller-based controls. The object of this paper is to present an overview of the advanced controller concept with modeling, simulation and hardware test data.

  4. Stirling Convertor Technologies Being Developed for a Stirling Radioisotope Generator

    Science.gov (United States)

    Thieme, Lanny G.

    2003-01-01

    The Department of Energy, Lockheed Martin, Stirling Technology Company (STC), and the NASA Glenn Research Center are developing a high-efficiency Stirling Radioisotope Generator (SRG) for NASA space science missions. The SRG is being developed for multimission use, including providing electric power for unmanned Mars rovers and deep space missions. On Mars, rovers with SRGs would be used for missions that might not be able to use photovoltaic power systems, such as exploration at high Martian latitudes and missions of long duration. The projected SRG system efficiency of 23 percent will reduce the required amount of radioisotope by a factor of 4 or more in comparison to currently used Radioisotope Thermoelectric Generators. The Department of Energy recently named Lockheed Martin as the system integration contractor. Lockheed Martin has begun to develop the SRG engineering unit under contract to the Department of Energy, and has contract options to develop the qualification unit and the first flight units. The developers expect the SRG to produce about 114 Wdc at the beginning of mission, using two opposed Stirling convertors and two General Purpose Heat Source modules. STC previously developed the Stirling convertor under contract to the Department of Energy and is now providing further development as a subcontractor to Lockheed Martin. Glenn is conducting an in-house technology project to assist in developing the convertor for space qualification and mission implementation. A key milestone was recently reached with the accumulation of 12 000 hr of long-term aging on two types of neodymium-iron boron permanent magnets. These tests are characterizing any possible aging in the strength or demagnetization resistance of the magnets used in the linear alternator. Preparations are underway for a thermal/vacuum system demonstration and unattended operation during endurance testing of the 55-We Technology Demonstration Convertors. In addition, Glenn is developing a

  5. Compact instantaneous water heater

    Energy Technology Data Exchange (ETDEWEB)

    Azevedo, Jorge G.W.; Machado, Antonio R.; Ferraz, Andre D.; Rocha, Ivan C.C. da; Konishi, Ricardo [Companhia de Gas de Santa Catarina (SCGAS), Florianopolis, SC (Brazil); Lehmkuhl, Willian A.; Francisco Jr, Roberto W.; Hatanaka, Ricardo L.; Pereira, Fernando M.; Oliveira, Amir A.M. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2012-07-01

    This paper presents an experimental study of combustion in an inert porous medium in a liquid heating device application. This project aims to increase efficiency in the application of natural gas in residential and commercial sectors with the use of advanced combustion and heat transfer. The goal is to facilitate the development of a high performance compact water heater allowing hot water supply for up to two simultaneous showers. The experiment consists in a cylindrical porous burner with an integrated annular water heat exchanger. The reactants were injected radially into the burner and the flame stabilizes within the porous matrix. The water circulates in a coiled pipe positioned at the center of the burner. This configuration allows for heat transfer by conduction and radiation from the solid matrix to the heat exchanger. This article presented preliminary experimental results of a new water heater based on an annular porous burner. The range of equivalence ratios tested varied from 0.65 to 0.8. The power range was varied from 3 to 5 kW. Increasing the equivalence ratio or decreasing the total power input of the burner resulted in increased thermal efficiencies of the water heater. Thermal efficiencies varying from 60 to 92% were obtained. The condition for the goal of a comfortable bath was 20 deg C for 8-12 L/min. This preliminary prototype has achieved water temperature of 11deg C for 5 L/min. Further optimizations will be necessary in order to achieve intense heating with high thermal efficiency. (author)

  6. Subsurface heaters with low sulfidation rates

    Energy Technology Data Exchange (ETDEWEB)

    John, Randy Carl; Vinegar, Harold J

    2013-12-10

    A system for heating a hydrocarbon containing formation includes a heater having an elongated ferromagnetic metal heater section. The heater is located in an opening in a formation. The heater section is configured to heat the hydrocarbon containing formation. The exposed ferromagnetic metal has a sulfidation rate that goes down with increasing temperature of the heater, when the heater is in a selected temperature range.

  7. Advanced Stirling Convertor (ASC) Development for NASA RPS

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Scott; Collins, Josh

    2014-01-01

    Sunpower's Advanced Stirling Convertor (ASC) initiated development under contract to the NASA Glenn Research Center (GRC) and after a series of successful demonstrations, the ASC began transitioning from a technology development project to flight development project. The ASC has very high power conversion efficiency making it attractive for future Radioisotope Power Systems (RPS) in order to make best use of the low plutonium-238 fuel inventory in the U.S. In recent years, the ASC became part of the NASA-Department of Energy Advanced Stirling Radioisotope Generator (ASRG) Integrated Project. Sunpower held two parallel contracts to produce ASC convertors, one with the Department of Energy/Lockheed Martin to produce the ASC-F flight convertors, and one with NASA GRC for the production of ASC-E3 engineering units, the initial units of which served as production pathfinders. The integrated ASC technical team successfully overcame various technical challenges that led to the completion and delivery of the first two pairs of flight-like ASC-E3 by 2013. However, in late Fall 2013, the DOE initiated termination of the Lockheed Martin ASRG flight development contract driven primarily by budget constraints. NASA continues to recognize the importance of high efficiency ASC power conversion for RPS and continues investment in the technology including the continuation of ASC-E3 production at Sunpower and the assembly of the ASRG Engineering Unit #2. This paper provides a summary of ASC technical accomplishments, overview of tests at GRC, plans for continued ASC production at Sunpower, and status of Stirling technology development.

  8. Advanced Stirling Convertor Dual Convertor Controller Testing at NASA Glenn Research Center in the Radioisotope Power Systems System Integration Laboratory

    Science.gov (United States)

    Dugala, Gina M.; Taylor, Linda M.; Bell, Mark E.; Dolce, James L.; Fraeman, Martin; Frankford, David P.

    2015-01-01

    NASA Glenn Research Center developed a nonnuclear representation of a Radioisotope Power System (RPS) consisting of a pair of Advanced Stirling Convertors (ASCs), Dual Convertor Controller (DCC) EMs (engineering models) 2 and 3, and associated support equipment, which were tested in the Radioisotope Power Systems System Integration Laboratory (RSIL). The DCC was designed by the Johns Hopkins University Applied Physics Laboratory (JHU/APL) to actively control a pair of ASCs. The first phase of testing included a Dual Advanced Stirling Convertor Simulator (DASCS), which was developed by JHU/APL and simulates the operation and electrical behavior of a pair of ASCs in real time via a combination of hardware and software. RSIL provides insight into the electrical interactions between a representative radioisotope power generator, its associated control schemes, and realistic electric system loads. The first phase of integration testing included the following spacecraft bus configurations: capacitive, battery, and super-capacitor. A load profile, created based on data from several missions, tested the RPS's and RSIL's ability to maintain operation during load demands above and below the power provided by the RPS. The integration testing also confirmed the DCC's ability to disconnect from the spacecraft when the bus voltage dipped below 22 volts or exceeded 36 volts. Once operation was verified with the DASCS, the tests were repeated with actual operating ASCs. The goal of this integration testing was to verify operation of the DCC when connected to a spacecraft and to verify the functionality of the newly designed RSIL. The results of these tests are presented in this paper.

  9. New 5 kW free-piston Stirling space convertor developments

    Science.gov (United States)

    Brandhorst, Henry W., Jr.; Chapman, Peter A., Jr.

    2008-07-01

    The NASA Vision for Exploration of the moon may someday require a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kW. In the 1990s, Mechanical Technology Inc.'s Stirling Engine Systems Division (some of whose Stirling personnel are now at Foster-Miller, Inc.) developed a 25 kW free-piston Stirling Space Power Demonstrator Engine under the SP-100 program. This system consisted of two 12.5 kW engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA and DoE have been developing dual 55 and 80 W Stirling convertor systems for potential use with radioisotope heat sources. Total test times of all convertors in this effort exceed 120,000 h. Recently, NASA began a new project with Auburn University to develop a 5 kW, single convertor for potential use in a lunar surface reactor power system. Goals of this development program include a specific power in excess of 140 W/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Auburn University awarded a subcontract to Foster-Miller, Inc. to undertake development of the 5 kW Stirling convertor assembly. The characteristics of the design along with progress in developing the system will be described.

  10. Progress in Developing a New 5 Kilowatt Free-Piston Stirling Space Convertor

    Science.gov (United States)

    Brandhorst, Henry W.; Kirby, Raymond L.; Chapman, Peter A.

    2008-01-01

    The NASA Vision for Exploration of the Moon envisions a nuclear reactor coupled with a free-piston Stirling convertor at a power level of 30-40 kWe. In the 1990s, Mechanical Technology, Inc.'s Stirling Engine Systems Division (now a part of Foster-Miller, Inc.) developed a 25 kWe free piston Stirling Space Power Demonstrator Engine under the SP-100 program. This system consisted of two 12.5 kWe engines connected at their hot ends and mounted in tandem to cancel vibration. Recently, NASA and DoE have been developing dual 55 We and 80 We Stirling convertor systems for use with radioisotope heat sources. Total test times of all convertors in this effort exceed 120,000 hours. Recently, NASA began a new project with Auburn University to develop a 5 kWe, single convertor for use in the Lunar power system. Goals of this development program include a specific power in excess of 140 We/kg at the convertor level, lifetime in excess of five years and a control system that will safely manage the convertors in case of an emergency. Auburn University awarded a subcontract to Foster-Miller, Inc. to undertake development of the 5 kWe Stirling Convertor Assembly. The characteristics of the design along with progress in developing the system will be described.

  11. Advanced Controller Developed for the Free-Piston Stirling Convertor

    Science.gov (United States)

    Gerber, Scott S.

    2005-01-01

    A free-piston Stirling power convertor is being considered as an advanced power-conversion technology for future NASA deep-space missions requiring long-life radioisotope power systems. The NASA Glenn Research Center has identified key areas where advanced technologies can enhance the capability of Stirling energy-conversion systems. One of these is power electronic controls. Current power-conversion technology for Glenn-tested Stirling systems consists of an engine-driven linear alternator generating an alternating-current voltage controlled by a tuning-capacitor-based alternating-current peak voltage load controller. The tuning capacitor keeps the internal alternator electromotive force (EMF) in phase with its respective current (i.e., passive power factor correction). The alternator EMF is related to the piston velocity, which must be kept in phase with the alternator current in order to achieve stable operation. This tuning capacitor, which adds volume and mass to the overall Stirling convertor, can be eliminated if the controller can actively drive the magnitude and phase of the alternator current.

  12. 46 CFR 119.320 - Water heaters.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Water heaters. 119.320 Section 119.320 Shipping COAST... Machinery § 119.320 Water heaters. (a) A water heater must meet the requirements of Parts 53 and 63 in... electric water heater is also acceptable if it: (1) Has a capacity of not more than 454 liters (120...

  13. 46 CFR 182.320 - Water heaters.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Water heaters. 182.320 Section 182.320 Shipping COAST...) MACHINERY INSTALLATION Auxiliary Machinery § 182.320 Water heaters. (a) A water heater must meet the...), except that an electric water heater is also acceptable if it: (1) Has a capacity of not more than...

  14. Thermal behavior of a porous electric heater

    Energy Technology Data Exchange (ETDEWEB)

    Naji, M.; Al-Nimr, M.A. [Jordan University of Science and Technology, Irbid (Jordan). Dept. of Mechanical Engineering

    2002-03-01

    The performance of a proposed porous electric heater is investigated. The porous heater exchanges heat with the working fluid through its large volumetric surface area. As a result, it produces lower surface temperature as compared with the conventional heater for the same imposed heating power. Two mathematical models are presented to describe the thermal behavior of both heaters. Axial diffusion is included in the governing equation of the solid conventional heater. The predictions of both models are compared at different operating conditions where it is found that porous heaters have much better thermal performance than the conventional heaters. (author)

  15. Evaluation of Storage for Transportation Equipment, Unfueled Convertors, and Fueled Convertors at the INL for the Radioisotope Power Systems Program

    Energy Technology Data Exchange (ETDEWEB)

    S. G. Johnson; K. L. Lively

    2010-05-01

    This report contains an evaluation of the storage conditions required for several key components and/or systems of the Radioisotope Power Systems (RPS) Program at the Idaho National Laboratory (INL). These components/systems (transportation equipment, i.e., type ‘B’ shipping casks and the radioisotope thermo-electric generator transportation systems (RTGTS), the unfueled convertors, i.e., multi-hundred watt (MHW) and general purpose heat source (GPHS) RTGs, and fueled convertors of several types) are currently stored in several facilities at the Materials and Fuels Complex (MFC) site. For various reasons related to competing missions, inherent growth of the RPS mission at the INL and enhanced efficiency, it is necessary to evaluate their current storage situation and recommend the approach that should be pursued going forward for storage of these vital RPS components and systems. The reasons that drive this evaluation include, but are not limited to the following: 1) conflict with other missions at the INL of higher priority, 2) increasing demands from the INL RPS Program that exceed the physical capacity of the current storage areas and 3) the ability to enhance our current capability to care for our equipment, decrease maintenance costs and increase the readiness posture of the systems.

  16. ENERGY STAR Certified Water Heaters

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Water Heaters that are effective April 16, 2015....

  17. Heater head for stirling engine

    Science.gov (United States)

    Corey, John A.

    1985-07-09

    A monolithic heater head assembly which augments cast fins with ceramic inserts which narrow the flow of combustion gas and obtains high thermal effectiveness with the assembly including an improved flange design which gives greater durability and reduced conduction loss.

  18. Solar Hot Water Heater

    Science.gov (United States)

    1978-01-01

    The solar panels pictured below, mounted on a Moscow, Idaho home, are part of a domestic hot water heating system capable of providing up to 100 percent of home or small business hot water needs. Produced by Lennox Industries Inc., Marshalltown, Iowa, the panels are commercial versions of a collector co-developed by NASA. In an effort to conserve energy, NASA has installed solar collectors at a number of its own facilities and is conducting research to develop the most efficient systems. Lewis Research Center teamed with Honeywell Inc., Minneapolis, Minnesota to develop the flat plate collector shown. Key to the collector's efficiency is black chrome coating on the plate developed for use on spacecraft solar cells, the coating prevents sun heat from "reradiating," or escaping outward. The design proved the most effective heat absorber among 23 different types of collectors evaluated in a Lewis test program. The Lennox solar domestic hot water heating system has three main components: the array of collectors, a "solar module" (blue unit pictured) and a conventional water heater. A fluid-ethylene glycol and water-is circulated through the collectors to absorb solar heat. The fluid is then piped to a double-walled jacket around a water tank within the solar module.

  19. Development and Integration of an Advanced Stirling Convertor Linear Alternator Model for a Tool Simulating Convertor Performance and Creating Phasor Diagrams

    Science.gov (United States)

    Metscher, Jonathan F.; Lewandowski, Edward J.

    2013-01-01

    A simple model of the Advanced Stirling Convertors (ASC) linear alternator and an AC bus controller has been developed and combined with a previously developed thermodynamic model of the convertor for a more complete simulation and analysis of the system performance. The model was developed using Sage, a 1-D thermodynamic modeling program that now includes electro-magnetic components. The convertor, consisting of a free-piston Stirling engine combined with a linear alternator, has sufficiently sinusoidal steady-state behavior to allow for phasor analysis of the forces and voltages acting in the system. A MATLAB graphical user interface (GUI) has been developed to interface with the Sage software for simplified use of the ASC model, calculation of forces, and automated creation of phasor diagrams. The GUI allows the user to vary convertor parameters while fixing different input or output parameters and observe the effect on the phasor diagrams or system performance. The new ASC model and GUI help create a better understanding of the relationship between the electrical component voltages and mechanical forces. This allows better insight into the overall convertor dynamics and performance.

  20. Application of Rapidly Solidified Superalloys.

    Science.gov (United States)

    1977-11-01

    those described earlier. It was noted, however, that the conventional lype stlperalloys (as evidenced in MAR M2(W, AF2-1DA and MAR M247 alloys, the...Activation Energy For Matrix Creep in MAR MAX() Alloy....................... I I *v 7o- SUMMARY This program is being conducted for the purpose of applying...can be achieved in superalloy powder materials for optimization of mechanical properties above I., Tm. MAR M200 alloy powder, processed and reacted in

  1. SHI Changxu: China's Superalloy Hero

    Institute of Scientific and Technical Information of China (English)

    XIN Ling

    2011-01-01

    Prof.Shi Changxu (Chang-hsu Shih), laureate of the State Top Scientific and Technological Award for 2010, is regarded as a pioneer in the development of superalloys in China and a world-class master of materials science with excellent leadership and strategic insights.In the 1960s, he and his colleagues worked out the first generation air-cooled nickel-based superalloy turbine blades for domestic fighter aircrafts which greatly enhanced the aeroengines' performance.Via the effective control of trace elements, he developed the low segregation technology to reduce the segregation of superalloys, for which the International Union of Materials Research Societies honored him with the "Innovations in Real Materials Award" in 1998.He advocated and promoted the research and development of carbon fibers and magnesium alloys in China as well as the establishment of the Chinese Academy of Engineering.Today, 30 years after retirement, Prof.Shi still works every day in his office to read latest research results, write advisory proposals and meet young visitors to give them his best support.

  2. Free-Piston Stirling Convertor Controller Development at NASA Glenn Research Center

    Science.gov (United States)

    Regan, Timothy

    2004-01-01

    The free-piston Stirling convertor end-to-end modeling effort at NASA Glenn Research Center (GRC) has produced a software-based test bed in which free-piston Stirling convertors can be simulated and evaluated. The simulation model includes all the components of the convertor - the Stirling cycle engine, linear alternator, controller, and load. This paper is concerned with controllers. It discusses three controllers that have been studied using this model. Case motion has been added to the model recently so that effects of differences between convertor components can be simulated and ameliorative control engineering techniques can be developed. One concern when applying a system comprised of interconnected mass-spring-damper components is to prevent operation in any but the intended mode. The design mode is the only desired mode of operation, but all other modes are considered in controller design.

  3. SUPERALLOYS: AN INTRODUCTION WITH THERMAL ANALYSIS ...

    African Journals Online (AJOL)

    2015-09-01

    Sep 1, 2015 ... another precipitation strengthened nickel base superalloy, has a very good strength at ... Keywords: Superalloys; Phase reactions; Differential Thermal Analysis; Latent heat of ... high-temperature strength and creep resistance. ... Borides, a relatively low density of boride particles formed when boron ...

  4. Advanced Stirling Convertor Development for NASA Radioisotope Power Systems

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Scott D.; Collins, Josh

    2015-01-01

    Sunpower Inc.'s Advanced Stirling Convertor (ASC) initiated development under contract to the NASA Glenn Research Center and after a series of successful demonstrations, the ASC began transitioning from a technology development project to a flight development project. The ASC has very high power conversion efficiency making it attractive for future Radioisotope Power Systems (RPS) in order to make best use of the low plutonium-238 fuel inventory in the United States. In recent years, the ASC became part of the NASA and Department of Energy (DOE) Advanced Stirling Radioisotope Generator (ASRG) Integrated Project. Sunpower held two parallel contracts to produce ASCs, one with the DOE and Lockheed Martin to produce the ASC-F flight convertors, and one with NASA Glenn for the production of ASC-E3 engineering units, the initial units of which served as production pathfinders. The integrated ASC technical team successfully overcame various technical challenges that led to the completion and delivery of the first two pairs of flightlike ASC-E3 by 2013. However, in late fall 2013, the DOE initiated termination of the Lockheed Martin ASRG flight development contract driven primarily by budget constraints. NASA continues to recognize the importance of high-efficiency ASC power conversion for RPS and continues investment in the technology including the continuation of ASC-E3 production at Sunpower and the assembly of the ASRG Engineering Unit #2. This paper provides a summary of ASC technical accomplishments, overview of tests at Glenn, plans for continued ASC production at Sunpower, and status of Stirling technology development.

  5. Test Rack Development for Extended Operation of Advanced Stirling Convertors at NASA Glenn Research Center

    Science.gov (United States)

    Dugala, Gina M.

    2010-01-01

    The U.S. Department of Energy, Lockheed Martin Space Systems Company, Sunpower Inc., and NASA Glenn Research Center (GRC) have been developing an Advanced Stirling Radioisotope Generator (ASRG) for use as a power system on space science missions. This generator will make use of free-piston Stirling convertors to achieve higher conversion efficiency than with currently available alternatives. One part of NASA GRC's support of ASRG development includes extended operation testing of Advanced Stirling Convertors (ASCs) developed by Sunpower Inc. and GRC. The ASC consists of a free-piston Stirling engine integrated with a linear alternator. NASA GRC has been building test facilities to support extended operation of the ASCs for several years. Operation of the convertors in the test facility provides convertor performance data over an extended period of time. One part of the test facility is the test rack, which provides a means for data collection, convertor control, and safe operation. Over the years, the test rack requirements have changed. The initial ASC test rack utilized an alternating-current (AC) bus for convertor control; the ASRG Engineering Unit (EU) test rack can operate with AC bus control or with an ASC Control Unit (ACU). A new test rack is being developed to support extended operation of the ASC-E2s with higher standards of documentation, component selection, and assembly practices. This paper discusses the differences among the ASC, ASRG EU, and ASC-E2 test racks.

  6. Quench Heater Studies for the LHC Magnets

    CERN Document Server

    Rodríguez-Mateos, F

    2001-01-01

    About 2000 LHC (CERN's Large Hadron Collider) superconducting magnets will be protected with quench heaters against development of excessive voltage and overheating after a resistive transition. The quench heater strips are powered by capacitor bank discharge power supplies. The strips are made of stainless steel partially plated with copper to reduce their resistance and to allow for the connection of quench heaters in series. The strips are embedded in between two polyimide foils. The initial power density and the current decay time determine the quench heater effectiveness. Since only one type of heater power supply will be available, the copper plating cycle is adapted for the various magnet types to keep the resistance of the heater circuit constant. Different quench heater designs have been tested on various prototype magnets to optimise the copper-plating cycle and the electric insulation of the heater strip. This paper summarises the experimental results and computations that allowed to finalise the h...

  7. Shared savings gets realtor new water heaters

    Energy Technology Data Exchange (ETDEWEB)

    Mullin, R.

    1983-08-08

    The Grenadier Realty Co. of New York is financing four energy-efficient water heaters for apartment buildings with a shared savings arrangement. The arrangement allows Grenadier to avoid front-end costs, which were paid by Independent Water Heaters Inc. in exchange for a decreasing share of the savings. Grenadier will own the heaters when the five-year contract expires. By allowing a shutdown of boilers during the summer months, the heaters will further increase energy savings. (DCK)

  8. The performance of porous electric heaters

    Energy Technology Data Exchange (ETDEWEB)

    Al-Nimr, M.A.; Naji, M.

    2003-03-01

    The performance of a proposed porous electric heater is investigated. The porous heater exchanges heat with the working fluid through its large volumetric surface area. As a result, it produces lower surface temperature as compared with the conventional heater for the same imposed heating power. Two mathematical models are presented to describe the thermal behavior of both heaters and the predictions of both models are compared at different operating conditions. (author)

  9. 14 CFR 27.833 - Heaters.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Heaters. 27.833 Section 27.833 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS... Heaters. Each combustion heater must be approved. Fire Protection ...

  10. 14 CFR 29.833 - Heaters.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Heaters. 29.833 Section 29.833 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS... Heaters. Each combustion heater must be approved. Fire Protection ...

  11. Solar water heater design package

    Science.gov (United States)

    1981-01-01

    Package describes commercial domestic-hot-water heater with roof or rack mounted solar collectors. System is adjustable to pre-existing gas or electric hot-water house units. Design package includes drawings, description of automatic control logic, evaluation measurements, possible design variations, list of materials and installation tools, and trouble-shooting guide and manual.

  12. The Development of a Control System for a 5 Kilowatt Free Piston Stirling Engine Convertor

    Science.gov (United States)

    Kirby, Raymond L.; Vitale, Nick

    2008-01-01

    The new NASA Vision for Exploration, announced by President Bush in January 2004, proposes an ambitious program that plans to return astronauts to the moon by the 2018 time frame. A recent NASA study entitled "Affordable Fission Surface Power Study" recommended a 40 kWe, 900 K, NaK-cooled, Stirling convertors for 2020 launch. Use of two of the nominal 5 kW convertors allows the system to be dynamically balanced. A group of four dual-convertor combinations that would yield 40 kWe can be tested to validate the viability of Stirling technology for space fission surface power systems. The work described in this paper deals specifically with the control system for the 5 kW convertor described in the preceding paragraph. This control system is responsible for maintaining piston stroke to a setpoint in the presence of various disturbances including electrical load variations. Pulse starting of the Free Piston Stirling Engine (FPSE) convertor is also an inherent part of such a control system. Finally, the ability to throttle the engine to match the required output power is discussed in terms of setpoint control. Several novel ideas have been incorporated into the piston stroke control strategy that will engender a stable response to disturbances in the presence of midpoint drift while providing useful data regarding the position of both the power piston and displacer.

  13. Processing and Preparation of Advanced Stirling Convertors for Extended Operation at NASA Glenn Research Center

    Science.gov (United States)

    Oriti, Salvatore M.; Cornell, Peggy A.

    2008-01-01

    The U.S. Department of Energy (DOE), Lockheed Martin Space Company (LMSC), Sunpower Inc., and NASA Glenn Research Center (GRC) have been developing an Advanced Stirling Radioisotope Generator (ASRG) for use as a power system on space science missions. This generator will make use of the free-piston Stirling convertors to achieve higher conversion efficiency than currently available alternatives. NASA GRC is supporting the development of the ASRG by providing extended operation of several Sunpower Inc. Advanced Stirling Convertors (ASCs). In the past year and a half, eight ASCs have operated in continuous, unattended mode in both air and thermal vacuum environments. Hardware, software, and procedures were developed to prepare each convertor for extended operation with intended durations on the order of tens of thousands of hours. Steps taken to prepare a convertor for long-term operation included geometry measurements, thermocouple instrumentation, evaluation of working fluid purity, evacuation with bakeout, and high purity charge. Actions were also taken to ensure the reliability of support systems, such as data acquisition and automated shutdown checkouts. Once a convertor completed these steps, it underwent short-term testing to gather baseline performance data before initiating extended operation. These tests included insulation thermal loss characterization, low-temperature checkout, and full-temperature and power demonstration. This paper discusses the facilities developed to support continuous, unattended operation, and the processing results of the eight ASCs currently on test.

  14. Electrodeposition on Superalloy Substrates: a Review

    Science.gov (United States)

    Allahyarzadeh, M. H.; Aliofkhazraei, M.; Rouhaghdam, A. Sabour

    2016-02-01

    The present paper reviews various types of coatings, including platinum, platinum alloys, palladium, ruthenium, iridium, nickel, nickel alloys and composite coatings, on superalloy substrates using electrodeposition method. Attempts were carried out to represent an overall view of plating conditions and electrolyte and highlight the importance of the layer regarding to the performance of high-temperature coatings applied on superalloys, which is extensively used on gas-turbine components.

  15. Ni-based superalloys for turbine discs

    Science.gov (United States)

    Furrer, David; Fecht, Hans

    1999-01-01

    Superalloys have been developed for specific, specialized properties and applications. One of the main applications for nickel-based superalloys is gas-turbine-engine disc components for land-based power generation and aircraft propulsion. Turbine engines create harsh environments for materials due to the high operating temperatures and stress levels. Hence, as described in this article, many alloys used in the high-temperature turbine sections of these engines are very complex and highly optimized.

  16. Pathfinding the Flight Advanced Stirling Convertor Design with the ASC-E3

    Science.gov (United States)

    Wong, Wayne A.; Wilson, Kyle; Smith, Eddie; Collins, Josh

    2012-01-01

    The Advanced Stirling Convertor (ASC) was initially developed by Sunpower, Inc. under contract to NASA Glenn Research Center (GRC) as a technology development project. The ASC technology fulfills NASA's need for high efficiency power convertors for future Radioisotope Power Systems (RPS). Early successful technology demonstrations between 2003 to 2005 eventually led to the expansion of the project including the decision in 2006 to use the ASC technology on the Advanced Stirling Radioisotope Generator (ASRG). Sunpower has delivered 22 ASC convertors of progressively mature designs to date to GRC. Currently, Sunpower with support from GRC, Lockheed Martin Space System Company (LMSSC), and the Department of Energy (DOE) is developing the flight ASC-F in parallel with the ASC-E3 pathfinders. Sunpower will deliver four pairs of ASC-E3 convertors to GRC which will be used for extended operation reliability assessment, independent validation and verification testing, system interaction tests, and to support LMSSC controller verification. The ASC-E3 and -F convertors are being built to the same design and processing documentation and the same product specification. The initial two pairs of ASC-E3 are built before the flight units and will validate design and processing changes prior to implementation on the ASC-F flight convertors. This paper provides a summary on development of the ASC technology and the status of the ASC-E3 build and how they serve the vital pathfinder role ahead of the flight build for ASRG. The ASRG is part of two of the three candidate missions being considered for selection for the Discovery 12 mission.

  17. Welding shield for coupling heaters

    Science.gov (United States)

    Menotti, James Louis

    2010-03-09

    Systems for coupling end portions of two elongated heater portions and methods of using such systems to treat a subsurface formation are described herein. A system may include a holding system configured to hold end portions of the two elongated heater portions so that the end portions are abutted together or located near each other; a shield for enclosing the end portions, and one or more inert gas inlets configured to provide at least one inert gas to flush the system with inert gas during welding of the end portions. The shield may be configured to inhibit oxidation during welding that joins the end portions together. The shield may include a hinged door that, when closed, is configured to at least partially isolate the interior of the shield from the atmosphere. The hinged door, when open, is configured to allow access to the interior of the shield.

  18. Space Station solar water heater

    Science.gov (United States)

    Horan, D. C.; Somers, Richard E.; Haynes, R. D.

    1990-01-01

    The feasibility of directly converting solar energy for crew water heating on the Space Station Freedom (SSF) and other human-tended missions such as a geosynchronous space station, lunar base, or Mars spacecraft was investigated. Computer codes were developed to model the systems, and a proof-of-concept thermal vacuum test was conducted to evaluate system performance in an environment simulating the SSF. The results indicate that a solar water heater is feasible. It could provide up to 100 percent of the design heating load without a significant configuration change to the SSF or other missions. The solar heater system requires only 15 percent of the electricity that an all-electric system on the SSF would require. This allows a reduction in the solar array or a surplus of electricity for onboard experiments.

  19. Starch gelatinization in coiled heaters.

    Science.gov (United States)

    Kelder, J D H; Ptasinski, K J; Kerkhof, P J A M

    2004-01-01

    A gelatinizing model food derived from a 5% w/w cross-linked waxy maize starch suspension was simulated in coiled heaters to assess the impact of centrifugal forces on flow and heat transfer. For four coil diameters (D = 0.25, 1, 2.5, and infinity m) and three flow rates (w = 0.5, 1, and 2 m/s), heat transfer, viscous development, and the severity of channeling were evaluated. Increasing curvature proved to suppress channeling as a result of more uniform heating and gelatinization. The maximum attainable viscosity was also higher, implying a lower starch consumption for a target viscosity. Higher flow rates necessitated longer heaters, and the maximum viscosity decreased. Moderate product velocities are therefore recommended.

  20. Experimental characteristics of vortex heaters

    Science.gov (United States)

    Piralishvili, Sh. A.; Novikov, N. N.

    The performance of a Ranque-Hilsch vortex tube is investigated experimentally for the case where the tube operates as a heater, with the mass of the heated gas remaining constant. The results obtained indicate that energy separation zones with sufficiently high (50 percent) relative heating effects can be achieved for a gas flow ratio of unity. A nomogram is presented for calculating the relative and absolute heating effects as a function of the tube geometry.

  1. Graphite/Epoxy Deicing Heater

    Science.gov (United States)

    Hung, Ching-Cheh; Dillehay, Michael E.; Stahl, Mark

    1988-01-01

    Heat applied close to surface protected. One ply of highly electrically- and thermally-conductive brominated-graphite fiber composite laminated between two plies of electrically-insulating composite material, with michel foil making contact with end portions of graphite fibers. Part of foil exposed beyond composite to serve as electrical contact. Graphite/Epoxy composite heater developed to prevent and reverse formation of ice on advanced composite surfaces of aircraft.

  2. Near-surface heater experiments

    Energy Technology Data Exchange (ETDEWEB)

    Tyler, L.D.; Cuderman, J.F.; Krumhansl, J.L.; Lappin, A.

    1978-12-31

    Full-scale near-surface heater experiments are presently being conducted by Sandia Laboratories in the Conasauga Formation at Oak Ridge, Tennessee, and in the Eleana Formation on the Nevada Test Site, Nevada. The purposes of these experiments are: (1) to determine if argillaceous media can withstand thermal loads characteristic of high level waste; (2) to provide data for improvement of themomechanical modeling of argillaceous rocks; (3) to identify instrumentation development needed for further in situ testing; and (4) to identify unexpected general types of behavior, if any. The basic instrumentation of these tests consists of a heater in a central hole, surrounded by arrays of holes containing various instrumentation. Temperatures, thermal profiles, vertical displacements, volatile pressurization, and changes in in situ stresses are measured in each experiment as a function of time, and compared with pretest modeling results. Results to date, though in general agreement with modeling results assuming conductive heat transfer within the rock, indicate that the presence of even small amounts of water can drastically affect heat transfer within the heater hole itself, and that small amounts of upward convection of water may be occurring in the higher temperature areas of the Conasauga experiments.

  3. Solar air heaters and their applications

    Science.gov (United States)

    Selcuk, M. K.

    1977-01-01

    The solar air heater appears to be the most logical choice, as far as the ultimate application of heating air to maintain a comfortable environment is concerned. One disadvantage of solar air heaters is the need for handling larger volumes of air than liquids due to the low density of air as a working substance. Another disadvantage is the low thermal capacity of air. In cases where thermal storage is needed, water is superior to air. Design variations of solar air heaters are discussed along with the calculation of the efficiency of a flat plate solar air heater, the performance of various collector types, and the applications of solar air heaters. Attention is given to collectors with nonporous absorber plates, collectors with porous absorbers, the performance of flat plate collectors with finned absorbers, a wire mesh absorber, and an overlapped glass plate air heater.

  4. Summary of Stirling Convertor Testing at NASA Glenn Research Center in Support of Stirling Radioisotope Power System Development

    Science.gov (United States)

    Schifer, Nicholas A.; Oriti, Salvatore M.

    2013-01-01

    The NASA Glenn Research Center (GRC) has been testing 100 We class, free-piston Stirling convertors for potential use in Stirling Radioisotope Power Systems (RPS) for space science and exploration missions. Free-piston Stirling convertors are capable of achieving a 38% conversion efficiency, making Stirling attractive for meeting future power system needs in light of the shrinking U.S. plutonium fuel supply. Convertors currently on test include four Stirling Technology Demonstration Convertors (TDCs), manufactured by the Stirling Technology Company (STC), and six Advanced Stirling Convertors (ASCs), manufactured by Sunpower, Inc. Total hours of operation is greater than 514,000 hours (59 years). Several tests have been initiated to demonstrate the functionality of Stirling convertors for space applications, including: in-air extended operation, thermal vacuum extended operation. Other tests have also been conducted to characterize Stirling performance in anticipated mission scenarios. Data collected during testing has been used to support life and reliability estimates, drive design changes and improve quality, and plan for expected mission scenarios. This paper will provide a summary of convertors tested at NASA GRC and discuss lessons learned through extended testing.

  5. RESEARCH ON REFRACTORY SUPERALLOYS IN THE HTM 21 PROJECT

    Institute of Scientific and Technical Information of China (English)

    Y.F.Gu; Y.Yamabe-Mitarai; C.Huang; H.Harada

    2005-01-01

    It was proposed that a new class of alloys based on platinum group metals (PGMs) were called refractory superalloys.These refractory superalloys have an fcc and LI2 coherent two-phase structure (similar to that of Ni-based superalloys), high melting temperatures and good potential as structural materials used at temperatures up to 1800℃.Our recent results on the microstructure evolution, deformation and fracture behavior of some of these refracotry superalloys, especial Ir- and Rh-base refractory superalloys were reported.

  6. Parallel heater system for subsurface formations

    Energy Technology Data Exchange (ETDEWEB)

    Harris, Christopher Kelvin (Houston, TX); Karanikas, John Michael (Houston, TX); Nguyen, Scott Vinh (Houston, TX)

    2011-10-25

    A heating system for a subsurface formation is disclosed. The system includes a plurality of substantially horizontally oriented or inclined heater sections located in a hydrocarbon containing layer in the formation. At least a portion of two of the heater sections are substantially parallel to each other. The ends of at least two of the heater sections in the layer are electrically coupled to a substantially horizontal, or inclined, electrical conductor oriented substantially perpendicular to the ends of the at least two heater sections.

  7. Bandpass Delta Sigma A/D convertor using two-path multibit structure

    Science.gov (United States)

    Zhang, Z. X.; Temes, G. C.; Czarnul, Z.

    1991-10-01

    The concept of an N-path bandpass Delta Sigma A/D convertor is introduced. A multibit sixth-order SC implementation is described. The new scheme appears to be very effective for the realization of the narrowband bandpass delta-sigma modulators needed for communication applications.

  8. Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

    2009-04-15

    The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

  9. Erosion–corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

    Indian Academy of Sciences (India)

    T S Sidhu; S Prakash; R D Agrawal; Ramesh Bhagat

    2009-04-01

    The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion–corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation tra-supercritical boilers. The aim of the present investigation is to evaluate the erosion–corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900°C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

  10. Optimized Heat Pipe Backup Cooling System Tested with a Stirling Convertor

    Science.gov (United States)

    Schwendeman, Carl L.; Tarau, Calin; Schifer, Nicholas A.; Anderson, William G.; Garner, Scott

    2016-01-01

    In a Stirling Radioisotope Power System (RPS), heat must be continuously removed from the General Purpose Heat Source (GPHS) modules to maintain the modules and surrounding insulation at acceptable temperatures. The Stirling convertor normally provides this cooling. If the Stirling convertor stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS at the cost of an early termination of the mission. An alkali-metal variable conductance heat pipe (VCHP) can be used to passively allow multiple stops and restarts of the Stirling convertor by bypassing the heat during stops. In a previous NASA Small Business Innovation Research (SBIR) Program, Advanced Cooling Technologies, Inc. (ACT) developed a series of sodium VCHPs as backup cooling systems for the Stirling RPS. In 2012, one of these VCHPs was successfully tested at NASA Glenn Research Center with a Stirling convertor as an Advanced Stirling Radioisotope Generator (ASRG) backup cooling system. The prototype; however, was not optimized and did not reflect the final heat rejection path. ACT through further funding has developed a semioptimized prototype with the finalized heat path for testing at Glenn with a Stirling convertor. The semioptimized system features a two-phase radiator and is significantly smaller and lighter than the prior prototype to reflect a higher level of flight readiness. The VCHP is designed to activate and remove heat from the GPHS during stoppage with a small temperature increase from the nominal vapor temperature. This small temperature increase from nominal is low enough to avoid risking standard ASRG operation and spoiling of the multilayer insulation (MLI). The VCHP passively allows the Stirling convertor to be turned off multiple times during a mission with potentially unlimited off durations. Having the ability to turn the Stirling off allows for the Stirling to be reset and reduces vibrations on the platform during sensitive measurements or

  11. SINGLE HEATER TEST FINAL REPORT

    Energy Technology Data Exchange (ETDEWEB)

    J.B. Cho

    1999-05-01

    The Single Heater Test is the first of the in-situ thermal tests conducted by the U.S. Department of Energy as part of its program of characterizing Yucca Mountain in Nevada as the potential site for a proposed deep geologic repository for the disposal of spent nuclear fuel and high-level nuclear waste. The Site Characterization Plan (DOE 1988) contained an extensive plan of in-situ thermal tests aimed at understanding specific aspects of the response of the local rock-mass around the potential repository to the heat from the radioactive decay of the emplaced waste. With the refocusing of the Site Characterization Plan by the ''Civilian Radioactive Waste Management Program Plan'' (DOE 1994), a consolidated thermal testing program emerged by 1995 as documented in the reports ''In-Situ Thermal Testing Program Strategy'' (DOE 1995) and ''Updated In-Situ Thermal Testing Program Strategy'' (CRWMS M&O 1997a). The concept of the Single Heater Test took shape in the summer of 1995 and detailed planning and design of the test started with the beginning fiscal year 1996. The overall objective of the Single Heater Test was to gain an understanding of the coupled thermal, mechanical, hydrological, and chemical processes that are anticipated to occur in the local rock-mass in the potential repository as a result of heat from radioactive decay of the emplaced waste. This included making a priori predictions of the test results using existing models and subsequently refining or modifying the models, on the basis of comparative and interpretive analyses of the measurements and predictions. A second, no less important, objective was to try out, in a full-scale field setting, the various instruments and equipment to be employed in the future on a much larger, more complex, thermal test of longer duration, such as the Drift Scale Test. This ''shake down'' or trial aspect of the Single Heater Test applied

  12. SELECTED ORGANIC POLLUTANT EMISSIONS FROM UNVENTED KEROSENE HEATERS

    Science.gov (United States)

    An exploratory study was performed to assess the semivolatile and nonvolatile organic pollutant emission rates from unvented kerosene space heaters. A well-tuned radiant heater and maltuned convective heater were tested for semivolatile and nonvolatile organic pollutant emiss...

  13. Strategy Guideline. Proper Water Heater Selection

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Springer, D. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); German, A. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Staller, J. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Zhang, Y. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2015-04-09

    This Strategy Guideline on proper water heater selection was developed by the Building America team Alliance for Residential Building Innovation to provide step-by-step procedures for evaluating preferred cost-effective options for energy efficient water heater alternatives based on local utility rates, climate, and anticipated loads.

  14. Strategy Guideline: Proper Water Heater Selection

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation, Davis, CA (United States); Springer, D. [Alliance for Residential Building Innovation, Davis, CA (United States); German, A. [Alliance for Residential Building Innovation, Davis, CA (United States); Staller, J. [Alliance for Residential Building Innovation, Davis, CA (United States); Zhang, Y. [Alliance for Residential Building Innovation, Davis, CA (United States)

    2015-04-01

    This Strategy Guideline on proper water heater selection was developed by the Building America team Alliance for Residential Building Innovation to provide step-by-step procedures for evaluating preferred cost-effective options for energy efficient water heater alternatives based on local utility rates, climate, and anticipated loads.

  15. 49 CFR 393.77 - Heaters.

    Science.gov (United States)

    2010-10-01

    ... all hot water and steam heater systems shall be specifically designed and constructed for that purpose... when used for heating the cargo of tank motor vehicles. (3) Heaters permitting fuel leakage. Any type... air, heated or to be heated, from the engine compartment or from direct contact with any portion...

  16. "Starfish" Heater Head For Stirling Engine

    Science.gov (United States)

    Vitale, N.

    1993-01-01

    Proposed "starfish" heater head for Stirling engine enables safe use of liquid sodium as heat-transfer fluid. Sodium makes direct contact with heater head but does not come in contact with any structural welds. Design concept minimizes number of, and simplifies nonstructural thermal welds and facilitates inspection of such welds.

  17. Solar Water-Heater Design Package

    Science.gov (United States)

    1982-01-01

    Information on a solar domestic-hot water heater is contained in 146 page design package. System consists of solar collector, storage tanks, automatic control circuitry and auxiliary heater. Data-acquisition equipment at sites monitors day-by-day performance. Includes performance specifications, schematics, solar-collector drawings and drawings of control parts.

  18. Ultra-broadband Reflective Metamaterial with RCS Reduction based on Polarization Convertor, Information Entropy Theory and Genetic Optimization Algorithm

    Science.gov (United States)

    Li, Si Jia; Cao, Xiang Yu; Xu, Li Ming; Zhou, Long Jian; Yang, Huan Huan; Han, Jiang Feng; Zhang, Zhao; Zhang, Di; Liu, Xiao; Zhang, Chen; Zheng, Yue Jun; Zhao, Yi

    2016-11-01

    We proposed an ultra-broadband reflective metamaterial with controlling the scattering electromagnetic fields based on a polarization convertor. The unit cell of the polarization convertor was composed of a three layers substrate with double metallic split-rings structure and a metal ground plane. The proposed polarization convertor and that with rotation angle of 90 deg had been employed as the “0” and “1” elements to design the digital reflective metamaterial. The numbers of the “0” and “1” elements were chosen based on the information entropy theory. Then, the optimized combinational format was selected by genetic optimization algorithm. The scattering electromagnetic fields had been manipulated due to destructive interference, which was attributed to the control of phase and amplitude by the proposed polarization convertor. Simulated and experimental results indicated that the reflective metamaterial exhibited significantly RCS reduction in an ultra-broad frequency band for both normal and oblique incidences.

  19. Subsurface connection methods for subsurface heaters

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J. (Bellaire, TX); Bass, Ronald Marshall (Houston, TX); Kim, Dong Sub (Sugar Land, TX); Mason, Stanley Leroy (Allen, TX); Stegemeier, George Leo (Houston, TX); Keltner, Thomas Joseph (Spring, TX); Carl, Jr., Frederick Gordon (Houston, TX)

    2010-12-28

    A system for heating a subsurface formation is described. The system includes a first elongated heater in a first opening in the formation. The first elongated heater includes an exposed metal section in a portion of the first opening. The portion is below a layer of the formation to be heated. The exposed metal section is exposed to the formation. A second elongated heater is in a second opening in the formation. The second opening connects to the first opening at or near the portion of the first opening below the layer to be heated. At least a portion of an exposed metal section of the second elongated heater is electrically coupled to at least a portion of the exposed metal section of the first elongated heater in the portion of the first opening below the layer to be heated.

  20. Oxide-assisted crack growth in hold-time low-cycle-fatigue of single-crystal superalloys

    Directory of Open Access Journals (Sweden)

    Suzuki Akane

    2014-01-01

    Full Text Available Compressive hold-time low-cycle fatigue is one of the important damage modes in Ni-based superalloy hot-gas path components. In strain controlled LCF, the compressive hold typically degrades fatigue life significantly due to creep relaxation and the resultant generation of tensile stress upon returning to zero strain. Crack initiation typically occurs on the surface, and therefore, the cracks are covered with layers of oxides. Recent finite element modeling based on experimental observations has indicated that the in-plane compressive stress in the alumina layer formed on the surface of the bond coat assists rumpling and, eventually, leads to initiation of cracks. The stress in the oxide layer continues to assist crack extension by pushing the alumina layer along the crack front during the compressive hold. In-situ measurements of the growth strains of alumina were performed using high energy synchrotron X-rays at Argonne National Lab. Specimens of single-crystal superalloys with and without aluminide coatings were statically pre-oxidized to form a layer of alumina at 1093 and 982 ∘C. For the in-situ synchrotron measurements, the specimens were heated up to the pre-oxidation temperatures with a heater. The alumina layers on both bare and coated specimens show compressive in-plane strains at both temperatures. The oxide strains on the superalloys showed dependency on temperature; on the other hand, the oxide strains in the aluminide coatings were insensitive to temperature. The magnitude of the compressive strains was larger on the superalloys than the ones on the aluminide coatings.

  1. Chemical driving force for rafting in superalloys

    CSIR Research Space (South Africa)

    Nabarro, FRN

    1997-08-15

    Full Text Available The author provides a brief overview of the chemical driving forces for rafting in superalloys. Until recently, all theories of the driving force for rafting have considered the compositions of the two phases to be fixed, although accepting...

  2. SUPERALLOYS: AN INTRODUCTION WITH THERMAL ANALYSIS

    Directory of Open Access Journals (Sweden)

    S. S. Raza

    2015-09-01

    Full Text Available Nickel based superalloys are commonly used materials in the aero industry and more specifically in the hot section of aero engines. These nickel and nickel iron based superalloys are precipitation strengthened alloys with a face centered cubic gamma matrix. Alloy 718, Allvac 718Plus and Waspaloy have been of great interest in the present study. Alloy 718 is a precipitation strengthened nickel-iron based alloy having gamma double prime phase (Ni3Nb as a main strengthening phase up to 650 °C. Waspaloy, another precipitation strengthened nickel base superalloy, has a very good strength at temperatures up to ~750 °C whereas Allvac 718Plus is a newly developed nickel based precipitation strengthened superalloy which retains good mechanical properties at up to ~700 °C. These three alloys were investigated in terms of how their respective solidification process reveals upon cooling.Latent heat of soloidification has been estimated for all three alloys. Differential thermal analyses (DTA have been used to approach the task. It was seen that Waspaloy has the smallest solidification range whereas Allvac 718Plus has the largest solidification interval in comparison. 

  3. Effects of heated seat and foot heater on thermal comfort and heater energy consumption in vehicle.

    Science.gov (United States)

    Oi, Hajime; Yanagi, Kotaro; Tabata, Koji; Tochihara, Yutaka

    2011-08-01

    Subjective experiments involving 12 different conditions were conducted to investigate the effects of heated seats and foot heaters in vehicles on thermal sensation and thermal comfort. The experimental conditions involved various combinations of the operative temperature in the test room (10 or 20°C), a heated seat (on/off) and a foot heater (room operative temperature +10 or +20°C). The heated seat and foot heater improved the occupant's thermal sensation and comfort in cool environments. The room operative temperature at which the occupants felt a 'neutral' overall thermal sensation was decreased by about 3°C by using the heated seat or foot heater and by about 6°C when both devices were used. Moreover, the effects of these devices on vehicle heater energy consumption were investigated using simulations. As a result, it was revealed that heated seats and foot heaters can reduce the total heater energy consumption of vehicles. Statement of Relevance: Subjective experiments were conducted to investigate the effects of heated seats and foot heaters in vehicles on thermal comfort. The heated seat and foot heater improved the occupant's thermal sensation and comfort in cool environments. These devices can reduce the total heater energy consumption in vehicles.

  4. A New Polycrystalline Co-Ni Superalloy

    Science.gov (United States)

    Knop, M.; Mulvey, P.; Ismail, F.; Radecka, A.; Rahman, K. M.; Lindley, T. C.; Shollock, B. A.; Hardy, M. C.; Moody, M. P.; Martin, T. L.; Bagot, P. A. J.; Dye, D.

    2014-12-01

    In 2006, a new-ordered L12 phase, Co3(Al,W), was discovered that can form coherently in a face-centered cubic (fcc) A1 Co matrix. Since then, a community has developed that is attempting to take these alloys forward into practical applications in gas turbines. A new candidate polycrystalline Co-Ni γ/ γ' superalloy, V208C, is presented that has the nominal composition 36Co-35Ni-15Cr-10Al-3W-1Ta (at.%). The alloy was produced by conventional powder metallurgy superalloy methods. After forging, a γ' fraction of ~56% and a secondary γ' size of 88 nm were obtained, with a grain size of 2.5 μm. The solvus temperature was 1000°C. The density was found to be 8.52 g cm-3, which is similar to existing Ni alloys with this level of γ'. The alloy showed the flow stress anomaly and a yield strength of 920 MPa at room temperature and 820 MPa at 800°C, similar to that of Mar-M247. These values are significantly higher than those found for either conventional solution and carbide-strengthened Co alloys or the γ/ γ' Co superalloys presented in the literature thus far. The oxidation resistance, with a mass gain of 0.08 mg cm-2 in 100 h at 800°C, is also comparable with that of existing high-temperature Ni superalloys. These results suggest that Co-based and Co-Ni superalloys may hold some promise for the future in gas turbine applications.

  5. Biogas Digester with Simple Solar Heater

    OpenAIRE

    Kh S Karimov; Muhammad Abid

    2012-01-01

    ABSTRACT: In this research work, the design, fabrication and investigation of a biogas digester with simple solar heater are presented. For the solar heater, a built-in reverse absorber type heater was used. The maximum temperature (50°C) inside the methane tank was taken as a main parameter for the design of the digester. Then, the energy balance equation for the case of a static mass of fluid being heated was used to model the process. The parameters of thermal insulation of the methane tan...

  6. Particulate matter sensor with a heater

    Science.gov (United States)

    Hall, Matthew

    2011-08-16

    An apparatus to detect particulate matter. The apparatus includes a sensor electrode, a shroud, and a heater. The electrode measures a chemical composition within an exhaust stream. The shroud surrounds at least a portion of the sensor electrode, exclusive of a distal end of the sensor electrode exposed to the exhaust stream. The shroud defines an air gap between the sensor electrode and the shroud and an opening toward the distal end of the sensor electrode. The heater is mounted relative to the sensor electrode. The heater burns off particulate matter in the air gap between the sensor electrode and the shroud.

  7. System design and optimization study of axial flow turbine applied in an overtopping wave energy convertor

    Indian Academy of Sciences (India)

    Yuquan Zhang; Yuan Zheng; Chunxia Yang; Yantao Zhu; Xin Zhang

    2015-12-01

    The axial flow turbine applied in an overtopping wave energy convertor can continuously provide power with high efficiency and reliably. To study the rules between parameters of the turbine and flows, three different types of turbines with complete 3D flow-channel models were designed and optimized. It appears that diameter of the runner, flow rates, number of guide vanes and shape of outflow passage have a considerable impact on the performance of the whole convertor. The turbine with a diameter of 0.8 m, flow rate of 0.5 m3/s, double guide vanes and bent section in outflow passage shows the best comprehensive performance. Moreover, the results of the experiments indicate that the output power can be enhanced by increasing the wave overtopping rate.

  8. Evaluation and Validation of Organic Materials for Advanced Stirling Convertors (ASCs): Overview

    Science.gov (United States)

    Shin, Euy-Sik Eugene

    2015-01-01

    Various organic materials are used as essential parts in Stirling Convertors for their unique properties and functionalities such as bonding, potting, sealing, thread locking, insulation, and lubrication. More efficient Advanced Stirling Convertors (ASC) are being developed for future space applications especially with a long mission cycle, sometimes up to 17 years, such as deep space exploration or lunar surface power or Mars rovers, and others. Thus, performance, durability, and reliability of those organics should be critically evaluated in every possible material-process-fabrication-service environment relations based on their mission specifications. In general, thermal stability, radiation hardness, outgassing, and material compatibility of the selected organics have been systematically evaluated while their process and fabrication conditions and procedures were being optimized. Service environment-simulated long term aging tests up to 4 years were performed as a function of temperature for durability assessment of the most critical organic material systems.

  9. Development and Validation of Linear Alternator Models for the Advanced Stirling Convertor

    Science.gov (United States)

    Metscher, Jonathan F.; Lewandowski, Edward J.

    2015-01-01

    Two models of the linear alternator of the Advanced Stirling Convertor (ASC) have been developed using the Sage 1-D modeling software package. The first model relates the piston motion to electric current by means of a motor constant. The second uses electromagnetic model components to model the magnetic circuit of the alternator. The models are tuned and validated using test data and also compared against each other. Results show both models can be tuned to achieve results within 7 of ASC test data under normal operating conditions. Using Sage enables the creation of a complete ASC model to be developed and simulations completed quickly compared to more complex multi-dimensional models. These models allow for better insight into overall Stirling convertor performance, aid with Stirling power system modeling, and in the future support NASA mission planning for Stirling-based power systems.

  10. Performance Testing of a High Temperature Linear Alternator for Stirling Convertors

    Science.gov (United States)

    Metscher, Jonathan F.; Geng, Steven M.

    2016-01-01

    The NASA Glenn Research Center has conducted performance testing of a high temperature linear alternator (HTLA) in support of Stirling power convertor development for potential future Radioisotope Power Systems (RPS). The high temperature linear alternator is a modified version of that used in Sunpower's Advanced Stirling Convertor (ASC), and is capable of operation at temperatures up to 200 deg. Increasing the temperature capability of the linear alternator could expand the mission set of future Stirling RPS designs. High temperature Neodymium-Iron-Boron (Nd-Fe-B) magnets were selected for the HTLA application, and were fully characterized and tested prior to use. Higher temperature epoxy for alternator assembly was also selected and tested for thermal stability and strength. A characterization test was performed on the HTLA to measure its performance at various amplitudes, loads, and temperatures. HTLA endurance testing at 200 deg is currently underway.

  11. 46 CFR 52.25-15 - Fired thermal fluid heaters.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Fired thermal fluid heaters. 52.25-15 Section 52.25-15... Boiler Types § 52.25-15 Fired thermal fluid heaters. (a) Fired thermal fluid heaters shall be designed...) Each fired thermal fluid heater must be fitted with a control which prevents the heat transfer...

  12. 40 CFR 65.149 - Boilers and process heaters.

    Science.gov (United States)

    2010-07-01

    ... thermal units per hour) or greater. (ii) A boiler or process heater into which the vent stream is... 40 Protection of Environment 15 2010-07-01 2010-07-01 false Boilers and process heaters. 65.149... System or a Process § 65.149 Boilers and process heaters. (a) Boiler and process heater equipment...

  13. 46 CFR 63.25-5 - Fired thermal fluid heaters.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Fired thermal fluid heaters. 63.25-5 Section 63.25-5... heaters. (a) Construction. Fired thermal fluid heaters must meet the requirements of part 52 of this chapter, as applicable. (b) Controls. Fired thermal fluid heaters must have a low fluid level...

  14. Continuous pyrolysis of biomass feedstocks in rotary kiln convertors. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Henry, Jr, H. H.; Kimzey, J. R.; Turpin, J. L.; MacCallum, R. N.

    1979-08-30

    The biomass research program at the University of Arkansas has developed three experimental projects or tasks for the attainment of its objectives. They are: (1) utilization of the existing full scale convertor for testing and data acquisition at Jonesboro, Arkansas; (2) development of a scale model rotary pyrolytic convertor (bench scale research kiln); and (3) development of analytical laboratory services for the analysis of feedstocks and products, and for basic pyrolytic process studies. The project at Jonesboro, Arkansas, which aimed at testing the Angelo convertor concept through heat and material balances over the available range of operations, could not completely achieve this objective because of the severe mechanical and structural deficiencies in the full scale convertor. A limited number of data have been taken in spite of the deficiencies of the machine. The scale model rotary kiln has been the most successful of the three projects. The kiln has been completed as planned and successfully operated with a number of feedstock materials. Good qualitative data have been obtained on conversion rate capacities, charcoal yields, and off gas combustion product temperatures. In all, about one hundred test runs were made in the scale model kiln. About 90% of the results expected were attained. The laboratory services project was designed to provide analytical testing for the other two projects and to do basic studies in biomass material conversion processes. The project delivered the testing services, but was severely restricted in the area of basic studies because of the failure of the main instrument, the gas chromatograph, to operate successfully. In all it is estimated that this project attained about 80% of its expected goals.

  15. Status update of a free-piston Stirling convertor for radioisotope space power systems

    Science.gov (United States)

    White, Maurice; Qiu, Songgang; Augenblick, Jack; Peterson, Allen; Faultersack, Frank

    2001-02-01

    Free-piston Stirling engines offer a relatively mature technology that is well-suited for advanced, high-efficiency radioisotope space power systems. This paper updates results from a combination of DOE and NASA contracts with Stirling Technology Company (STC). These contracts have demonstrated STC's Stirling convertor technology in a configuration and power level representative of a space power system. Based on demonstrated performance, long-life maintenance-free technology heritage, and success with aggressively imposed vibration testing. DOE has awarded system integration contracts to Boeing, Lockheed Martin and Teledyne Energy Systems. The objectives of these competitive Phase I contracts are to develop complete spacecraft power system conceptual designs based on the STC Stirling convertor, and to plan subsequent phases for two launches. Performance results for the DOE 55-W(e) Technology Demonstration Convertors (TDC's) have met original projections. Although the TDC's were intended only for technology demonstration, they have achieved very aggressive efficiency goals, demonstrated convertor-induced vibration levels below the Jet Propulsion Laboratory (JPL) specifications, passed a simulated launch load vibration test at 0.2 g2/Hz (12.3 g rms), and met EMI/EMC goals for most contemplated missions. No consideration for EMI reduction was included in the TDC design. Minor changes are underway to reduce EMI levels, with a goal of meeting specifications for missions such as Solar Probe with highly sensitive instrumentation. The long-term objective for DOE is to develop a power system with a system efficiency exceeding 20% that can function with a high degree of reliability for 10 years and longer on deep space missions. .

  16. Thermal Performance Expectations of the Advanced Stirling Convertor Over a Range of Operating Scenarios

    Science.gov (United States)

    Reid, Terry V.; Dyson, Rodger W.

    2010-01-01

    Objectives of this work are: (1) Assist the Science Mission Directorate in developing technologies for space missions. (2) Explore the capability of computational modeling to assist in the development of the Advanced Stirling Convertor. (3) Baseline computational simulation with available experimental data of the ASC. (4) Calculate peak external pressure vessel wall temperatures and compare them with anticipated values. (5) Calculated peak magnet temperature inside the ASC over a range of operational scenarios.

  17. Varying properties along lengths of temperature limited heaters

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J. (Bellaire, TX); Xie, Xueying (Houston, TX); Miller, David Scott (Katy, TX); Ginestra, Jean Charles (Richmond, TX)

    2011-07-26

    A system for heating a subsurface formation is described. The system includes an elongated heater in an opening in the formation. The elongated heater includes two or more portions along the length of the heater that have different power outputs. At least one portion of the elongated heater includes at least one temperature limited portion with at least one selected temperature at which the portion provides a reduced heat output. The heater is configured to provide heat to the formation with the different power outputs. The heater is configured so that the heater heats one or more portions of the formation at one or more selected heating rates.

  18. A novel DC-DC convertor using LTCC technology for magnetic integration application

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Z Q [Research Institutes, University of Electronic Science and Technology of China, Chengdu (China); Shi, Y; Guo, H P; Yang, B C, E-mail: nanterxu@uestc.edu.cn [State key Laboratory of Electronic Thin Films and Integrated Devices, University of Electronic Science and Technology of China, Chengdu (China)

    2011-01-01

    A compact DC-DC convertor is proposed and fabricated in multilayer ferrite substrate using LTCC technology. The spiral conductors are buried into the ferrite substrate with a multilayer 3-D structure to reduce the volume of convertor. The passive integration of magnetic components and surface circuitry are achieved in a whole substrate and the size of module can be reduced markedly. The whole height of module is only 3mm, 1/3 of the height of conventional modules. Testing results indicate that the performance of the module is excellent in Point-of-Load (POL) field. The step-down DC-DC converter converts input voltage of 5V to output voltage of 3.3V. It is confirmed that the maximum conversion efficiency of 93.2% is sufficient for actual DC-DC converter application. Such a compact DC-DC convertor provides a compact, low cost and high reliability approach for power supply and magnetic integration application.

  19. Advanced Stirling Convertor (ASC)--From Technology Development to Future Flight Product

    Science.gov (United States)

    Wong, Wayne A.; Wood, J. Gary; Wilson, Kyle

    2008-01-01

    The Advanced Stirling Convertor (ASC) is being developed by Sunpower Inc. under contract to NASA s Glenn Research Center (GRC) with critical technology support tasks led by GRC. The ASC development, funded by NASA s Science Mission Directorate, started in 2003 as one of 10 competitively awarded contracts that were intended to address the power conversion needs of future Radioisotope Power Systems (RPS). The ASC technology has since evolved through progressive convertor builds and successful testing to demonstrate high conversion efficiency (38 percent), low mass (1.3 kg), hermetic sealing, launch vibration simulation, EMI characterization, and is undergoing extended operation. The GRC and Sunpower team recently delivered two ASC-E convertors to the Department of Energy (DOE) and Lockheed Martin Space Systems Company for integration onto the Advanced Stirling Radioisotope Generator Engineering Unit (ASRG EU) plus one spare. The design of the next build, called the ASC-E2, has recently been initiated and is based on the heritage ASC-E with design refinements to increase reliability margin and offer higher temperature operation and improve performance. The ASC enables RPS system specific power of about 7 to 8 W/kg. This paper provides a chronology of ASC development to date and summarizes technical achievements including advancements toward flight implementation of the technology on ASRG by as early as 2013.

  20. Experimental studies of operating characteristics of a downhole electric heater

    Energy Technology Data Exchange (ETDEWEB)

    Simkin, E.M.; Sergeev, A.I.; Sheinman, A.B.

    1967-06-01

    A new type of electric downhole heater for deparaffinization and heating of formations in oil wells is described. The heater is a hollow hermetic cylinder, which contains an electrode insulated from the body of the heater. The cylinder contains a predetemined volume of water of fixed electrical resistance. Resistance of this water is adjusted by addition of salt. A cable supplying the electrode with electric current also ground the heater by body. The current passes through the water, heats it, and produces steam. The steam heats up the hermetically sealed body of the heater, and heat flows to the well fluid around the heater. A schematic diagram of the heater is shown. Thermal output of the heater depends on current supplied, dimension of heater and components, resistance and volume of water in heater, and other parameters. All these factors are correlated with heat output by a series of graphs and equations.

  1. Slat Heater Boxes for Thermal Vacuum Testing

    Science.gov (United States)

    Ungar, Eugene

    2003-01-01

    Slat heater boxes have been invented for controlling the sink temperatures of objects under test in a thermal vacuum chamber, the walls of which are cooled to the temperature of liquid nitrogen. A slat heater box (see Figure 1) includes a framework of struts that support electrically heated slats that are coated with a high-emissivity optically gray paint. The slats can be grouped together into heater zones for the purpose of maintaining an even temperature within each side. The sink temperature of an object under test is defined as the steady-state temperature of the object in the vacuum/ radiative environment during the absence of any internal heat source or sink. The slat heater box makes it possible to closely control the radiation environment to obtain a desired sink temperature. The slat heater box is placed inside the cold thermal vacuum chamber, and the object under test is placed inside (but not in contact with) the slat heater box. The slat heaters occupy about a third of the field of view from any point on the surface of the object under test, the remainder of the field of view being occupied by the cold chamber wall. Thus, the radiation environment is established by the combined effects of the slat heater box and the cold chamber wall. Given (1) the temperature of the chamber wall, (2) the fractions of the field of view occupied by the chamber wall and the slat heater box, and (3) the emissivities of the slats, chamber wall, and the surface of object under test, the slat temperature required to maintain a desired sink temperature can be calculated by solving the equations of gray-body radiation for the steady-state adiabatic case (equal absorption and emission by the object under test). Slat heater boxes offer an important advantage over the infrared lamps that have been previously used to obtain desired sink temperatures: In comparison with an infrared lamp, a slat heater box provides a greater degree of sink temperature uniformity for a test

  2. Diesel particulate filter with zoned resistive heater

    Science.gov (United States)

    Gonze, Eugene V [Pinckney, MI

    2011-03-08

    A diesel particulate filter assembly comprises a diesel particulate filter (DPF) and a heater assembly. The DPF filters a particulate from exhaust produced by an engine. The heater assembly has a first metallic layer that is applied to the DPF, a resistive layer that is applied to the first metallic layer, and a second metallic layer that is applied to the resistive layer. The second metallic layer is etched to form a plurality of zones.

  3. Note: Improved wire-wound heater.

    Science.gov (United States)

    Steinmann, Ricardo G; Vitoux, Hugo

    2015-01-01

    The authors have measured, at cryogenic temperature, the upper limit of the heat transfer in different configurations of a wire-wound heater. We found that the heat transferred has an upper limit of about 15 W/cm(2) and is dependent on the diameter of the wire. In this paper, we present three ways of increasing the heat transferred by this type of heater and its application in different continuous flow cryostats.

  4. Note: Improved wire-wound heater

    Science.gov (United States)

    Steinmann, Ricardo G.; Vitoux, Hugo

    2015-01-01

    The authors have measured, at cryogenic temperature, the upper limit of the heat transfer in different configurations of a wire-wound heater. We found that the heat transferred has an upper limit of about 15 W/cm2 and is dependent on the diameter of the wire. In this paper, we present three ways of increasing the heat transferred by this type of heater and its application in different continuous flow cryostats.

  5. Evaluation of candidate Stirling engine heater tube alloys after 3500 hours exposure to high pressure doped hydrogen or helium

    Science.gov (United States)

    Misencik, J. A.; Titran, R. H.

    1984-01-01

    The heater head tubes of current prototype automotive Stirling engines are fabricated from alloy N-155, an alloy which contains 20 percent cobalt. Because the United States imports over 90 percent of the cobalt used in this country and resource supplies could not meet the demand imposed by automotive applications of cobalt in the heater head (tubes plus cylinders and regenerator housings), it is imperative that substitute alloys free of cobalt be identified. The research described herein focused on the heater head tubes. Sixteen alloys (15 potential substitutes plus the 20 percent Co N-155 alloy) were evaluated in the form of thin wall tubing in the NASA Lewis Research Center Stirling simulator materials diesel fuel fired test rigs. Tubes filled with either hydrogen doped with 1 percent CO2 or with helium at a gas pressure of 15 MPa and a temperature of 820 C were cyclic endurance tested for times up to 3500 hr. Results showed that two iron-nickel base superalloys, CG-27 and Pyromet 901 survived the 3500 hr endurance test. The remaining alloys failed by creep-rupture at times less than 3000 hr, however, several other alloys had superior lives to N-155. Results further showed that doping the hydrogen working fluid with 1 vol % CO2 is an effective means of reducing hydrogen permeability through all the alloy tubes investigated.

  6. Intelligent annunciator for solar water heater

    Science.gov (United States)

    Chen, Xiao

    2009-07-01

    The solar water heater has advantages of low cost, no pollution, safety, energy conservation and is very suitable for users in rural area. But many now used solar water heater has no alarm device resulting water and resource wasting because of forgetting to turn off the valve after water sailing upstream. To overcome this defect, an intelligent annunciator for solar water heater installed at the end of the return pipe is presented and designed in order to remind the user. Firstly, the advantages and disadvantages of automatic and manual sailing upstream are compared concluding that manual sailing upstream is more trustiness. Then an annunciator for solar water heater is studied and ameliorated. Its principle, parameters index and functions are introduced. The annunciator uses CD4069 chip as the core circuit with very little assistant circuit. It can provide sound and light alarm at the same time. This annunciator for solar water heater water is very simple in production, low cost, the use of safe and convenient. The annunciator is applicable to all solar power products, including various types of early installation of solar power water heaters and water tanks without changing their structures. It can meet family and industrial environmental applications.

  7. Development of Wrought Superalloy in China

    Directory of Open Access Journals (Sweden)

    DU Jinhui

    2016-06-01

    Full Text Available Wrought superalloy development in China was reviewed in recent ten years. The achievement of basic research and development of industrial manufacture technologies were systematically described from the aspects of new alloys, new technologies of hot deformation. New alloys include: new disc materials 718Plus, GH4720Li and GH4065 alloy, combustion chamber alloy GH3230, and GH4706 alloy for gas turbine engines. New technologies include: ERS-CDS new technology of easy segregation materials, multi upsetting-drawing for improving the microstructure uniformity of bars, slow cooling and multi-cycle thermomechanical treatment for increasing hot plasticity of hard-to-work alloys. Finally, the further development of wrought superalloys was prospected.

  8. Thermal fatigue behavior of K465 superalloy

    Institute of Scientific and Technical Information of China (English)

    YANG Jinxia; ZHENG Qi; SUN Xiaofeng; GUAN Hengrong; HU Zhuangqi

    2006-01-01

    The thermal fatigue behavior of K465 superalloy was investigated at the peak temperature of 1050℃. By scanning electron microscopy (SEM) and optical microscopy, the main crack length was observed and measured. The initiation sites of the tested alloys are different in as-cast (named as K465) and solution heat treatment (named as SK465) conditions.In K465 alloy, most thermal fatigue cracks nucleate at (Nb,W,Ti)C carbides. In SK465 alloy, thermal fatigue cracks initiate in interdendritic regions, MC-type carbides and some interfaces. Thermal fatigue cracks propagate in transdendritic mode,and M6C-type carbides could retard thermal fatigue crack growth for SK465 superalloy.

  9. High-temperature protective coatings on superalloys

    Institute of Scientific and Technical Information of China (English)

    刘培生; 梁开明; 周宏余

    2002-01-01

    Protective coatings are essential for superalloys to serve as blades of gas turb ines at high temperatures, and they primarily include aluminide coating, MCrAlY overlay coating, thermal barrier coating and microcrystalline coating. In this paper, all these high-temperature coatings are reviewed as well as their preparing techniques. Based on the most application and the main failure way, the importance is then presented for further deepgoing study on the high-temperature oxidation law of aluminide coatings.

  10. Recent breakthroughs in nickel base superalloys

    OpenAIRE

    Honnorat, Y.

    1993-01-01

    Meanwhile the considerable amount of results acquired since more than sixty years in the study of this class of materials, the pre-eminence of nickel base superalloys in the gas turbine engineering, which is a domain in constant evolution, drives the significant progresses accomplished along the five last years. The knowledge, each day more precisely known, of the working conditions of the parts, the continuous increase of the computer capacity and the progressive sophistication of the design...

  11. Development of Wrought Superalloy in China

    OpenAIRE

    DU Jinhui; ZHAO Guangpu; Deng, Qun; LÜ Xudong; ZHANG Beijiang

    2016-01-01

    Wrought superalloy development in China was reviewed in recent ten years. The achievement of basic research and development of industrial manufacture technologies were systematically described from the aspects of new alloys, new technologies of hot deformation. New alloys include: new disc materials 718Plus, GH4720Li and GH4065 alloy, combustion chamber alloy GH3230, and GH4706 alloy for gas turbine engines. New technologies include: ERS-CDS new technology of easy segregation materials, multi...

  12. Effects of helium impurities on superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Selle, J.E.

    1977-07-01

    A review of the literature on the effects of helium impurities on superalloys at elevated temperatures was undertaken. The actual effects of these impurities vary depending on the alloy, composition of the gas atmosphere, and temperature. In general, exposure in helium produces significant but not catastrophic changes in the structure and properties of the alloys. The effects of these treatments on the structure, creep, fatigue, and mechanical properties of the various alloys are reviewed and discussed. Suggestions for future work are presented.

  13. Advanced Stirling Convertor Control Unit Testing at NASA Glenn Research Center in the Radioisotope Power Systems System Integration Laboratory

    Science.gov (United States)

    Dugala, Gina M.; Taylor, Linda M.; Kussmaul, Michael; Casciani, Michael; Brown, Gregory; Wiser, Joel

    2017-01-01

    Future NASA missions could include establishing Lunar or Martian base camps, exploring Jupiters moons and travelling beyond where generating power from sunlight may be limited. Radioisotope Power Systems (RPS) provide a dependable power source for missions where inadequate sunlight or operational requirements make other power systems impractical. Over the past decade, NASA Glenn Research Center (GRC) has been supporting the development of RPSs. The Advanced Stirling Radioisotope Generator (ASRG) utilized a pair of Advanced Stirling Convertors (ASC). While flight development of the ASRG has been cancelled, much of the technology and hardware continued development and testing to guide future activities. Specifically, a controller for the convertor(s) is an integral part of a Stirling-based RPS. For the ASRG design, the controller maintains stable operation of the convertors, regulates the alternating current produced by the linear alternator of the convertor, provides a specified direct current output voltage for the spacecraft, synchronizes the piston motion of the two convertors in order to minimize vibration as well as manage and maintain operation with a stable piston amplitude and hot end temperature. It not only provides power to the spacecraft but also must regulate convertor operation to avoid damage to internal components and maintain safe thermal conditions after fueling. Lockheed Martin Coherent Technologies has designed, developed and tested an Engineering Development Unit (EDU) Advanced Stirling Convertor Control Unit (ACU) to support this effort. GRC used the ACU EDU as part of its non-nuclear representation of a RPS which also consists of a pair of Dual Advanced Stirling Convertor Simulator (DASCS), and associated support equipment to perform a test in the Radioisotope Power Systems System Integration Laboratory (RSIL). The RSIL was designed and built to evaluate hardware utilizing RPS technology. The RSIL provides insight into the electrical

  14. Barrier Coatings for Refractory Metals and Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  15. Thermomechanical fatigue in single crystal superalloys

    Directory of Open Access Journals (Sweden)

    Moverare Johan J.

    2014-01-01

    Full Text Available Thermomechanical fatigue (TMF is a mechanism of deformation which is growing in importance due to the efficiency of modern cooling systems and the manner in which turbines and associated turbomachinery are now being operated. Unfortunately, at the present time, relatively little research has been carried out particularly on TMF of single crystal (SX superalloys, probably because the testing is significantly more challenging than the more standard creep and low cycle fatigue (LCF cases; the scarcity and relative expense of the material are additional factors. In this paper, the authors summarise their experiences on the TMF testing of SX superalloys, built up over several years. Emphasis is placed upon describing: (i the nature of the testing method, the challenges involved in ensuring that an given testing methodology is representative of engine conditions (ii the behaviour of a typical Re-containing second generation alloy such as CMSX-4, and its differing performance in out-of-phase/in-phase loading and crystallographic orientation and (iii the differences in behaviour displayed by the Re-containing alloys and new Re-free variants such as STAL15. It is demonstrated that the Re-containing superalloys are prone to different degradation mechanisms involving for example microtwinning, TCP precipitation and recrystallisation. The performance of STAL15 is not too inferior to alloys such as CMSX-4, suggesting that creep resistance itself does not correlate strongly with resistance to TMF. The implications for alloy design efforts are discussed.

  16. Development of a Refractory High Entropy Superalloy

    Directory of Open Access Journals (Sweden)

    Oleg N. Senkov

    2016-03-01

    Full Text Available Microstructure, phase composition and mechanical properties of a refractory high entropy superalloy, AlMo0.5NbTa0.5TiZr, are reported in this work. The alloy consists of a nano-scale mixture of two phases produced by the decomposition from a high temperature body-centered cubic (BCC phase. The first phase is present in the form of cuboidal-shaped nano-precipitates aligned in rows along <100>-type directions, has a disordered BCC crystal structure with the lattice parameter a1 = 326.9 ± 0.5 pm and is rich in Mo, Nb and Ta. The second phase is present in the form of channels between the cuboidal nano-precipitates, has an ordered B2 crystal structure with the lattice parameter a2 = 330.4 ± 0.5 pm and is rich in Al, Ti and Zr. Both phases are coherent and have the same crystallographic orientation within the former grains. The formation of this modulated nano-phase structure is discussed in the framework of nucleation-and-growth and spinodal decomposition mechanisms. The yield strength of this refractory high entropy superalloy is superior to the yield strength of Ni-based superalloys in the temperature range of 20 °C to 1200 °C.

  17. Effect of Zr addition on precipitates in K4169 superalloy

    National Research Council Canada - National Science Library

    Li Yamin Liu Hongjun Liu Jie Wang Zhipeng Hao Yuan

    2012-01-01

    In order to investigate the effect of Zr addition on the precipitations of K4169 superalloy, a manual electric arc furnace was used to prepare the superalloy with different Zr addition from 0.03wt.% to 0.07wt...

  18. 75 FR 67100 - Superalloy Degassed Chromium From Japan

    Science.gov (United States)

    2010-11-01

    ... COMMISSION Superalloy Degassed Chromium From Japan AGENCY: United States International Trade Commission... chromium from Japan. SUMMARY: The Commission hereby gives notice that it has instituted a review pursuant... revocation of the antidumping duty order on superalloy degassed chromium from Japan would be likely to lead...

  19. Performance Study of Swimming Pool Heaters

    Energy Technology Data Exchange (ETDEWEB)

    McDonald, R.J.

    2009-01-01

    The objective of this report is to perform a controlled laboratory study on the efficiency and emissions of swimming pool heaters based on a limited field investigation into the range of expected variations in operational parameters. Swimming pool heater sales trends have indicated a significant decline in the number of conventional natural gas-fired swimming pool heaters (NGPH). On Long Island the decline has been quite sharp, on the order of 50%, in new installations since 2001. The major portion of the decline has been offset by a significant increase in the sales of electric powered heat pump pool heaters (HPPH) that have been gaining market favor. National Grid contracted with Brookhaven National Laboratory (BNL) to measure performance factors in order to compare the relative energy, environmental and economic consequences of using one technology versus the other. A field study was deemed inappropriate because of the wide range of differences in actual load variations (pool size), geographic orientations, ground plantings and shading variations, number of hours of use, seasonal use variations, occupancy patterns, hour of the day use patterns, temperature selection, etc. A decision was made to perform a controlled laboratory study based on a limited field investigation into the range of expected operational variations in parameters. Critical to this are the frequency of use, temperature selection, and sizing of the heater to the associated pool heating loads. This would be accomplished by installing a limited amount of relatively simple compact field data acquisition units on selected pool installations. This data included gas usage when available and alternately heater power or gas consumption rates were inferred from the manufacturer's specifications when direct metering was not available in the field. Figure 1 illustrates a typical pool heater installation layout.

  20. Performance characterization of a hydrogen catalytic heater.

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Terry Alan; Kanouff, Michael P.

    2010-04-01

    This report describes the performance of a high efficiency, compact heater that uses the catalytic oxidation of hydrogen to provide heat to the GM Hydrogen Storage Demonstration System. The heater was designed to transfer up to 30 kW of heat from the catalytic reaction to a circulating heat transfer fluid. The fluid then transfers the heat to one or more of the four hydrogen storage modules that make up the Demonstration System to drive off the chemically bound hydrogen. The heater consists of three main parts: (1) the reactor, (2) the gas heat recuperator, and (3) oil and gas flow distribution manifolds. The reactor and recuperator are integrated, compact, finned-plate heat exchangers to maximize heat transfer efficiency and minimize mass and volume. Detailed, three-dimensional, multi-physics computational models were used to design and optimize the system. At full power the heater was able to catalytically combust a 10% hydrogen/air mixture flowing at over 80 cubic feet per minute and transfer 30 kW of heat to a 30 gallon per minute flow of oil over a temperature range from 100 C to 220 C. The total efficiency of the catalytic heater, defined as the heat transferred to the oil divided by the inlet hydrogen chemical energy, was characterized and methods for improvement were investigated.

  1. Dielectric Heaters for Testing Spacecraft Nuclear Reactors

    Science.gov (United States)

    Sims, William Herbert; Bitteker, Leo; Godfroy, Thomas

    2006-01-01

    A document proposes the development of radio-frequency-(RF)-driven dielectric heaters for non-nuclear thermal testing of the cores of nuclear-fission reactors for spacecraft. Like the electrical-resistance heaters used heretofore for such testing, the dielectric heaters would be inserted in the reactors in place of nuclear fuel rods. A typical heater according to the proposal would consist of a rod of lossy dielectric material sized and shaped like a fuel rod and containing an electrically conductive rod along its center line. Exploiting the dielectric loss mechanism that is usually considered a nuisance in other applications, an RF signal, typically at a frequency .50 MHz and an amplitude between 2 and 5 kV, would be applied to the central conductor to heat the dielectric material. The main advantage of the proposal is that the wiring needed for the RF dielectric heating would be simpler and easier to fabricate than is the wiring needed for resistance heating. In some applications, it might be possible to eliminate all heater wiring and, instead, beam the RF heating power into the dielectric rods from external antennas.

  2. Hollow cathode heater development for the Space Station plasma contactor

    Science.gov (United States)

    Soulas, George C.

    1993-01-01

    A hollow cathode-based plasma contactor has been selected for use on the Space Station. During the operation of the plasma contactor, the hollow cathode heater will endure approximately 12000 thermal cycles. Since a hollow cathode heater failure would result in a plasma contactor failure, a hollow cathode heater development program was established to produce a reliable heater design. The development program includes the heater design, process documents for both heater fabrication and assembly, and heater testing. The heater design was a modification of a sheathed ion thruster cathode heater. Three heaters have been tested to date using direct current power supplies. Performance testing was conducted to determine input current and power requirements for achieving activation and ignition temperatures, single unit operational repeatability, and unit-to-unit operational repeatability. Comparisons of performance testing data at the ignition input current level for the three heaters show the unit-to-unit repeatability of input power and tube temperature near the cathode tip to be within 3.5 W and 44 degrees C, respectively. Cyclic testing was then conducted to evaluate reliability under thermal cycling. The first heater, although damaged during assembly, completed 5985 ignition cycles before failing. Two additional heaters were subsequently fabricated and have completed 3178 cycles to date in an on-going test.

  3. Primary helium heater for propellant pressurization systems

    Science.gov (United States)

    Reichmuth, D. M.; Nguyen, T. V.; Pieper, J. L.

    1991-01-01

    The primary helium heater is a unique design that provides direct heating of pressurant gas for large pressure fed propulsion systems. It has been conceptually designed to supply a heated (800-1000 R) pressurization gas to both a liquid oxygen and an RP-1 propellant tank. This pressurization gas is generated within the heater by mixing super critical helium (40-300 R and 3000-1600 psi) with an appropriate amount of combustion products from a 4:1 throttling stoichiometric LO2/LH2 combustor. This simple, low cost and reliable mixer utilizes the large quantity of helium to provide stoichiometric combustor cooling, extend the throttling limits and enhance the combustion stability margin. Preliminary combustion, thermal, and CFD analyses confirm that this low-pressure-drop direct helium heater can provide the constant-temperature pressurant suitable for tank pressurization of both fuel and oxidizer tanks of large pressure fed vehicles.

  4. Economic analysis of residential solar water heaters

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-09-23

    A typical residential solar water heater, and typical cost and performance information are described briefly. The monthly costs and savings of the typical system are discussed. Economic evaluations of solar water heaters are presented in increasingly complex levels of detail. Utilizing a typical system, the effective interest rate that the purchaser of a system would receive on money invested is shown for all regions of the country. The importance of numerous variables that can make a significant difference on the economics of the system is described. Methods for calculating the Payback Period for any non-typical solar water heater are described. This calculated Payback Period is then shown to be related to the effective interest rate that the puchaser of the system would receive for a typical set of economic conditions. A method is presented to calculate the effective interest rate that the solar system would provide. (MHR)

  5. An integrated device with high performance multi-function generators and time-to-digital convertors

    Science.gov (United States)

    Qin, X.; Shi, Z.; Xie, Y.; Wang, L.; Rong, X.; Jia, W.; Zhang, W.; Du, J.

    2017-01-01

    A highly integrated, high performance, and re-configurable device, which is designed for the Nitrogen-Vacancy (N-V) center based quantum applications, is reported. The digital compartment of the device is fully implemented in a Field-Programmable-Gate-Array (FPGA). The digital compartment is designed to manage the multi-function digital waveform generation and the time-to-digital convertors. The device provides two arbitrary-waveform-generator channels which operate at a 1 Gsps sampling rate with a maximum bandwidth of 500 MHz. There are twelve pulse channels integrated in the device with a 50 ps time resolution in both duration and delay. The pulse channels operate with the 3.3 V transistor-transistor logic. The FPGA-based time-to-digital convertor provides a 23-ps time measurement precision. A data accumulation module, which can record the input count rate and the distributions of the time measurement, is also available. A digital-to-analog convertor board is implemented as the analog compartment, which converts the digital waveforms to analog signals with 500 MHz lowpass filters. All the input and output channels of the device are equipped with 50 Ω SubMiniature version A termination. The hardware design is modularized thus it can be easily upgraded with compatible components. The device is suitable to be applied in the quantum technologies based on the N-V centers, as well as in other quantum solid state systems, such as quantum dots, phosphorus doped in silicon, and defect spins in silicon carbide.

  6. An integrated device with high performance multi-function generators and time-to-digital convertors.

    Science.gov (United States)

    Qin, X; Shi, Z; Xie, Y; Wang, L; Rong, X; Jia, W; Zhang, W; Du, J

    2017-01-01

    A highly integrated, high performance, and re-configurable device, which is designed for the Nitrogen-Vacancy (N-V) center based quantum applications, is reported. The digital compartment of the device is fully implemented in a Field-Programmable-Gate-Array (FPGA). The digital compartment is designed to manage the multi-function digital waveform generation and the time-to-digital convertors. The device provides two arbitrary-waveform-generator channels which operate at a 1 Gsps sampling rate with a maximum bandwidth of 500 MHz. There are twelve pulse channels integrated in the device with a 50 ps time resolution in both duration and delay. The pulse channels operate with the 3.3 V transistor-transistor logic. The FPGA-based time-to-digital convertor provides a 23-ps time measurement precision. A data accumulation module, which can record the input count rate and the distributions of the time measurement, is also available. A digital-to-analog convertor board is implemented as the analog compartment, which converts the digital waveforms to analog signals with 500 MHz lowpass filters. All the input and output channels of the device are equipped with 50 Ω SubMiniature version A termination. The hardware design is modularized thus it can be easily upgraded with compatible components. The device is suitable to be applied in the quantum technologies based on the N-V centers, as well as in other quantum solid state systems, such as quantum dots, phosphorus doped in silicon, and defect spins in silicon carbide.

  7. Measure Guideline. Transitioning to a Tankless Water Heater

    Energy Technology Data Exchange (ETDEWEB)

    Brozyna, K. [IBACOS, Inc., Pittsburgh, PA (United States); Rapport, A. [IBACOS, Inc., Pittsburgh, PA (United States)

    2012-09-01

    This measure guideline provides information to help residential builders and retrofitters with the design, specification, selection, implementation, installation, and maintenance issues of transitioning from tank-type water heaters to tankless water heaters.

  8. Low-Cobalt Powder-Metallurgy Superalloy

    Science.gov (United States)

    Harf, F. H.

    1986-01-01

    Highly-stressed jet-engine parts made with less cobalt. Udimet 700* (or equivalent) is common nickel-based superalloy used in hot sections of jet engines for many years. This alloy, while normally used in wrought condition, also gas-atomized into prealloyed powder-metallurgy (PM) product. Product can be consolidated by hot isostatically pressing (HIPPM condition) and formed into parts such as turbine disk. Such jet-engine disks "see" both high stresses and temperatures to 1,400 degrees F (760 degrees C).

  9. Conditions Of Directional Solidification Affect Superalloy

    Science.gov (United States)

    Schmidt, D. D.; Alter, W. S.; Hamilton, W. D.; Parr, R. A.

    1992-01-01

    Report describes experiments to determine effects of gradient of temperature and rate of solidification on microstructure and fatigue properties of nickel-based superalloy MAR-M246(Hf). Enhancement of properties extends lifespans of objects, including turbo-pump blades of Space Shuttle Main Engines. Results indicate significant improvements in fatigue properties derived through manipulation of parameters of directional solidification. Particularly MAR-M246(Hf) for turbine blades contains small, well-dispersed blocky carbide and microstructure with small distances between dendrite arms, and without eutectic phase.

  10. Low Melt Height Solidification of Superalloys

    Science.gov (United States)

    Montakhab, Mehdi; Bacak, Mert; Balikci, Ercan

    2016-06-01

    Effect of a reduced melt height in the directional solidification of a superalloy has been investigated by two methods: vertical Bridgman (VB) and vertical Bridgman with a submerged baffle (VBSB). The latter is a relatively new technique and provides a reduced melt height ahead of the solidifying interface. A low melt height leads to a larger primary dendrite arm spacing but a lower mushy length, melt-back transition length, and porosity. The VBSB technique yields up to 38 pct reduction in the porosity. This may improve a component's mechanical strength especially in a creep-fatigue type dynamic loading.

  11. Stress rupture properties of GH4169 superalloy

    Directory of Open Access Journals (Sweden)

    Xudong Lu

    2014-04-01

    Full Text Available GH4169 alloy is a nickel-based superalloy extensively used in the aircraft engine industry because of its excellent mechanical properties and good fabrication ability. The mechanical properties of the GH4169 at high temperature, rupture stress under severe condition deserves a close attention. In this paper, the creep rupture of the GH4169 alloy under constant load and different temperatures from 550 °C to 700 °C conditions is systematically evaluated and major impact factors in the stress rupture behavior are analyzed. Furthermore, an improving method for the alloy stress rupture is proposed.

  12. A New Approach of Designing Superalloys for Low Density

    Science.gov (United States)

    MacKay, Rebecca A.; Gabb, Timothy P.; Smialek, James L.; Nathal, Michael V.

    2010-01-01

    New low-density single-crystal (LDS) alloy, have bee. developed for turbine blade applications, which have the potential for significant improvements in the thrust-to-weight ratio over current production superalloys. An innovative alloying strategy was wed to achieve alloy density reductions, high-temperature creep resistance, microstructural stability, and cyclic oxidation resistance. The alloy design relies on molybdenum as a potent. lower-density solid-solution strengthener in the nickel-based superalloy. Low alloy density was also achieved with modest rhenium levels tmd the absence of tungsten. Microstructural, physical mechanical, and environmental testing demonstrated the feasibility of this new LDS superalloy design.

  13. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Science.gov (United States)

    2010-07-01

    ... bed. (3) Where a boiler or process heater of less than 44 megawatts (150 million British thermal units... heaters. 63.988 Section 63.988 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters....

  14. Heater size effect on subcooled pool boiling of FC-72

    Energy Technology Data Exchange (ETDEWEB)

    Raj, Rishi; Kim, Jungho [University of Maryland, College Park, MD (United States). Dept. of Mechanical Engineering

    2009-07-01

    Extensive research has been conducted on pool boiling using heaters larger than the capillary length. For large heaters and/or high gravity conditions, boiling is dominated by buoyancy, and the heat transfer is heater size independent. Much less is known about boiling on small heaters and at low gravity levels. The ratio of heater size L{sub h} to capillary length L{sub c} is an important parameter in the determination of heater size dependence on heat transfer. As the ratio L{sub h}/L{sub c} decreases due to a decrease in either heater size or gravity, surface tension forces become dominant. It is proposed that transition from buoyancy to surface tension dominated boiling occurs when the heater size and bubble departure diameter are of the same order. Previous work in variable gravity with flat surfaces has shown that the heat transfer was heater size independent only when the ratio L{sub h}/L{sub c} was considerably larger than 1. An array of 96 platinum resistance heater elements in a 10 x 10 configuration with individual elements 0.7 x 0.7 mm{sup 2} in size was used to vary heater size and measure the heat transfer. The threshold value of L{sub h}/L{sub c} above which pool boiling is heater size independent was found to be about 2.8. (author)

  15. 46 CFR 111.70-5 - Heater circuits.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Heater circuits. 111.70-5 Section 111.70-5 Shipping... REQUIREMENTS Motor Circuits, Controllers, and Protection § 111.70-5 Heater circuits. (a) If an enclosure for a... from a separate circuit, the heater circuit must be disconnected from its source of potential by...

  16. Materials for a Stirling engine heater head

    Science.gov (United States)

    Noble, J. E.; Lehmann, G. A.; Emigh, S. G.

    1990-01-01

    Work done on the 25-kW advanced Stirling conversion system (ASCS) terrestrial solar program in establishing criteria and selecting materials for the engine heater head and heater tubes is described. Various mechanisms contributing to incompatibility between materials are identified and discussed. Large thermal gradients, coupled with requirements for long life (60,000 h at temperature) and a large number of heatup and cooldown cycles (20,000) drive the design from a structural standpoint. The pressurized cylinder is checked for creep rupture, localized yielding, reverse plasticity, creep and fatigue damage, and creep ratcheting, in addition to the basic requirements for bust and proof pressure. In general, creep rupture and creep and fatigue interaction are the dominant factors in the design. A wide range of materials for the heater head and tubes was evaluated. Factors involved in the assessment were strength and effect on engine efficiency, reliability, and cost. A preliminary selection of Inconel 713LC for the heater head is based on acceptable structural properties but driven mainly by low cost. The criteria for failure, the structural analysis, and the material characteristics with basis for selection are discussed.

  17. The Development of a Control System for a 5 Kilowatt Free Piston Stirling Space Convertor

    Science.gov (United States)

    Kirby, Raymond L.; Vitale, N.

    2008-01-01

    The new NASA Vision for Exploration, announced by President Bush in January 2004, proposes an ambitious program that plans to return astronauts to the moon by the 2018 time frame. A recent NASA study entitled ``Affordable Fission Surface Power Study'' recommended a 40 kWe, 900 K, NaK-cooled, Stirling conversion for 2020 launch. Use of two of the nominal 5 kW converters allows the system to be dynamically balanced. A group of four dual-converter combinations that would yield 40 kWe can be tested to validate the viability of Stirling technology for space fission surface power systems. The work described in this paper deals specifically with the control system for the 5 kW convertor described in the preceding paragraph. This control system is responsible for maintaining piston stroke to a setpoint in the presence of various disturbances including electrical load variations. Pulse starting of the FSPE convertor is also an inherent part of such a control system. Finally, the ability to throttle the engine to match the required output power is discussed in terms of setpoint control. Several novel ideas have been incorporated into the piston stroke control strategy that will engender a stable response to disturbances in the presence of midpoint drift while providing useful data regarding the position of both the power piston and displacer.

  18. The Development of a Control System for a 5 Kilowatt Free Piston Stirling Space Convertor

    Science.gov (United States)

    Kirby, Raymond L.; Vitale, Nicholas

    2008-01-01

    The new NASA Vision for Exploration, announced by President Bush in January 2004, proposes an ambitious program that plans to return astronauts to the moon by the 2018 time frame. A recent NASA study entitled "Affordable Fission Surface Power Study" recommended a 40 kWe, 900 K, NaK-cooled, Stirling conversion for 2020 launch. Use of two of the nominal 5 kW converters allows the system to be dynamically balanced. A group of four dual-converter combinations that would yield 40 kWe can be tested to validate the viability of Stirling technology for space fission surface power systems. The work described in this paper deals specifically with the control system for the 5 kW convertor described in the preceding paragraph. This control system is responsible for maintaining piston stroke to a setpoint in the presence of various disturbances including electrical load variations. Pulse starting of the FSPE convertor is also an inherent part of such a control system. Finally, the ability to throttle the engine to match the required output power is discussed in terms of setpoint control. Several novel ideas have been incorporated into the piston stroke control strategy that will engender a stable response to disturbances in the presence of midpoint drift while providing useful data regarding the position of both the power piston and displacer.

  19. Advanced Stirling Convertor (ASC) - From Technology Development to Future Flight Product

    Science.gov (United States)

    Wong, Wayne A.; Wood, J. Gary; Wilson, Kyle

    2008-01-01

    The Advanced Stirling Convertor (ASC) is being developed by Sunpower, Inc. under contract to NASA s Glenn Research Center (GRC) with critical technology support tasks lead by GRC. The ASC development, funded by NASA s Science Mission Directorate, started in 2003 as one of 10 competitively awarded contracts that were to address future Radioisotope Power System (RPS) advanced power conversion needs. The ASC technology has since evolved through progressive convertor builds and successful testing to demonstrate high conversion efficiency (38 %), low mass (1.3 kg), hermetic sealing, launch vibration simulation, EMI characterization, and is undergoing extended operation. The GRC and Sunpower team recently delivered three ASC-E machines to the Department of Energy (DOE) and Lockheed Martin Space Systems Company, two units for integration onto the Advanced Stirling Radioisotope Generator Engineering Unit (ASRG EU) plus one spare. The design has recently been initiated for the ASC-E2, an evolution from the ASC-E that substitutes higher temperature materials enabling improved performance and higher reliability margins. This paper summarizes the history and status of the ASC project and discusses plans for this technology which enables RPS specific power of 8 W/kg for future NASA missions.

  20. Misfit in Inconel-Type Superalloy

    Directory of Open Access Journals (Sweden)

    Pavel Strunz

    2013-01-01

    Full Text Available An important parameter for the characterization of microstructural changes in nickel base superalloys is the misfit - the relative difference between lattice parameters of γ matrix and γ′ precipitates. The misfit in IN738LC superalloy was examined at POLDI time-of-flight (TOF neutron diffractometer both at room temperature and in situ at elevated temperatures using a high-temperature furnace. A careful out-of-furnace measurement yielded the lattice parameters of both γ and γ′ phase at room temperature (aγ=3.58611(10 Å, aγ′=3.58857(17 Å as well as the misfit (equal to 6.9(6×10-4. The in situ measurement at elevated temperatures provided the temperature dependence of the lattice parameters of γ (up to 1120°C and γ′ (up to 1000°C. Using these data, the evolution of the misfit with temperature was calculated. The misfit decreases with increasing temperature until it reaches zero value at a temperature around 800°C. Above 800°C, it becomes negative.

  1. GaAs integrated digital-to-analogue convertor for control of power dual-gate FETs

    Science.gov (United States)

    Saunier, P.; Kim, B.; Frensley, W. R.

    1983-01-01

    The design, fabrication and performance of a TTL compatible 4-bit GaAs integrated digital-to-analog convertor with an output voltage between -2.8 V and +2.8 V are reported. This circuit has been especially designed to control the gain of power dual-gate FETs by applying a voltage on the capacitively terminated second gate.

  2. Ring resonator-based on-chip PM-IM Convertor for high-performance microwave photonic links

    NARCIS (Netherlands)

    Zhuang, L.; Taddei, Caterina; Hoekman, M.; Leinse, Arne; Heideman, Rene; van Dijk, Paul; Roeloffzen, C.G.H.

    2013-01-01

    We propose and demonstrate a novel wideband photonic PM-IM convertor for performance improvement of phase-modulated microwave photonic links, which uses a simple architecture based on ring resonators. The full programmability of the proposed device allows arbitrary optical amplitude and phase

  3. Modelling and simulation of superalloys. Book of abstracts

    Energy Technology Data Exchange (ETDEWEB)

    Rogal, Jutta; Hammerschmidt, Thomas; Drautz, Ralf (eds.)

    2014-07-01

    Superalloys are multi-component materials with complex microstructures that offer unique properties for high-temperature applications. The complexity of the superalloy materials makes it particularly challenging to obtain fundamental insight into their behaviour from the atomic structure to turbine blades. Recent advances in modelling and simulation of superalloys contribute to a better understanding and prediction of materials properties and therefore offer guidance for the development of new alloys. This workshop will give an overview of recent progress in modelling and simulation of materials for superalloys, with a focus on single crystal Ni-base and Co-base alloys. Topics will include electronic structure methods, atomistic simulations, microstructure modelling and modelling of microstructural evolution, solidification and process simulation as well as the modelling of phase stability and thermodynamics.

  4. A new approach to develop complicated superalloy castings

    Institute of Scientific and Technical Information of China (English)

    WU Jian-tao; FENG Di; LI Jun-tao; KONG Sheng-guo; PEI Zhong-ye

    2006-01-01

    An integrative computer aided investment casting (CAIC) technology for making complicated superalloy castings was described. Key processes of CAIC were discussed including the choice of SLS (Selectively Laser Sinterihg)materials, sintering parameters, solidification simulation and gating and risering system optimization. Using CAIC process,many large-sized quality superalloy castings with complicated shape and thin wall have been produced successfully and economically in Central Iron & steel Research Institute (CISRI).

  5. A new approach to develop complicated superalloy castings

    Directory of Open Access Journals (Sweden)

    WU Jian-tao

    2006-05-01

    Full Text Available An integrative computer aided investment casting (CAIC technology for making complicated superalloy castings was described. Key processes of CAIC were discussed including the choice of SLS (Selectively Laser Sintering materials, sintering parameters, solidification simulation and gating and risering system optimization. Using CAIC process, many large-sized quality superalloy castings with complicated shape and thin wall have been produced successfully and economically in Central Iron & steel Research Institute (CISRI.

  6. Analysis Approach to Improve Star Rating Of Water Heater

    Directory of Open Access Journals (Sweden)

    Sujata Dabhade

    2014-07-01

    Full Text Available Electric Water Heaters are widely used all over the world that can be categorized in two types i.e. Instant Water Heaters & Storage type Water Heaters. The energy consumption for 6 liter water heaters is much higher in the storage type of water heater. As energy is an important factor for economic development of country, therefore there is need to save the energy which implies the focus to use Storage type Water Heaters. In 6 Liter water heater, Existing model converting from 4 star rating to 5 star rating by thermal analysis & insulation. After the theoretical calculation of thickness of glass wool is the practical testing of product with BEE norms & got results for 5 Star Calculation. Finally we are doing the thermal analysis for theoretical & practical verification of the product

  7. Solar Air Heaters with Thermal Heat Storages

    Directory of Open Access Journals (Sweden)

    Abhishek Saxena

    2013-01-01

    Full Text Available Solar energy can be converted into different forms of energy, either to thermal energy or to electrical energy. Solar energy is converted directly into electrical power by photovoltaic modules, while solar collector converts solar energy into thermal energy. Solar collector works by absorbing the direct solar radiation and converting it into thermal energy, which can be stored in the form of sensible heat or latent heat or a combination of sensible and latent heats. A theoretical study has been carried out to rate the various thermal energy storage commonly used in solar air heaters. During the investigations rock bed storages have been found to be low type thermal heat storage, while phase change materials have been found to be high heat thermal storages. Besides this, a few other heat storing materials have been studied and discussed for lower to higher ratings in terms of thermal performance purposely for solar heaters.

  8. Improving the Gas Instantaneous Water Heaters Performances

    Directory of Open Access Journals (Sweden)

    Nasir Kloub

    2005-01-01

    Full Text Available This study presents a study of a theoretical and practical investigation of the gas Instantaneous (Tankless water Heaters performance. The results allow us to obtain realistic values of the control system in the various capacities gaseous flowing water heaters. The objective of this work is to study the operation of the plans in the field of controlling and checking low capacity gaseous flowing water in order to choose the proper plan of the logical values and measures for these equipments that may be used in industrial conditions. Also results of the work proved to be accurate. A design of the control system was made. The results of the practical experiment of the control system were similar to the arithmetic results.

  9. Single-heater test final report

    Energy Technology Data Exchange (ETDEWEB)

    Blair, S. C.; Buscheck, T. A.; DeLoach, L. D.; Lin, W.; Ramirez, A. I.

    1998-09-01

    The Single-Heater Test (SHT) was one phase of the field-scale thermal testing program of the Yucca Mountain Site Characterization Project. The primary purpose of the SHT was to study the thermomechanical (TM) behavior of the densely welded, non-lithophysal Topopah Spring tuff at the Exploratory Studies Facility. The SHT was also used as a shake-down for testing thermal-hydrologic-chemical-mechanical processes in situ, testing that will be conducted in the Drift-Scale Test. In the SHT, a line-heat source 5-m long was emplaced in a pillar and used to heat the pillar for approximately nine months. The thermal field was relatively cylindrical about the line-heat source. The heater was turned off after nine months of heating, and the rock mass was monitored during the cool-down for another nine months, until May 28, 1997, when the test was terminated.

  10. Solar water heater for NASA's Space Station

    Science.gov (United States)

    Somers, Richard E.; Haynes, R. Daniel

    1988-01-01

    The feasibility of using a solar water heater for NASA's Space Station is investigated using computer codes developed to model the Space Station configuration, orbit, and heating systems. Numerous orbit variations, system options, and geometries for the collector were analyzed. Results show that a solar water heater, which would provide 100 percent of the design heating load and would not impose a significant impact on the Space Station overall design is feasible. A heat pipe or pumped fluid radial plate collector of about 10-sq m, placed on top of the habitat module was found to be well suited for satisfying water demand of the Space Station. Due to the relatively small area required by a radial plate, a concentrator is unnecessary. The system would use only 7 to 10 percent as much electricity as an electric water-heating system.

  11. AWSWAH - the heat pipe solar water heater

    Energy Technology Data Exchange (ETDEWEB)

    Akyurt, M.

    1986-01-01

    An all weather heat pipe solar water heater (AWSWAH) comprising a collector of 4 m/sup 2/ (43 ft/sup 2/) and a low profile water tank of 160 liters (42 gal.) was developed. A single heat pipe consisting of 30 risers and two manifolds in the evaporator and a spiral condenser was incorporated into the AWSWAH. Condensate metering was done by synthetic fiber wicks. The AWSWAH was tested alongside two conventional solar water heaters of identical dimensions, an open loop system and a closed loop system. It was found that the AWSWAH was an average of 50% more effective than the open system in the temperature range 30-90 /sup 0/C (86-194 /sup 0/F). The closed loop system was the least efficient of the three systems.

  12. Firebox modeling of SRT cracking heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sundaram, K.M.; Albano, J.V. [ABB Lummus Crest Inc., Bloomfield, NJ (United States)

    1994-12-31

    Thermal cracking of hydrocarbons remains the most economically attractive route for the production of ethylene. The heat for the endothermic cracking reaction is supplied in high capacity fired heaters which are designed specifically to have high selectivity to olefins. In the cracking process, coke is deposited within the tubes of the radiant coil. The rate of coke deposition in a cracking furnace is a function not only of process conditions but of other factors as well. High tube metal temperatures in certain areas of the coil or hot spots can cause locally high coking rate leading to partial blockage of the tubes and consequently, short runs. The small diameter tubes used in modern high selectivity heaters are more sensitive than older large tube designs. The occurrence of these hot zones is a strong function of fireside conditions. For satisfactory performance, the heat flux profile in a cracking heater must be maintained as uniform as possible. In addition, it is important to minimize the variation of process temperatures entering the various cracking coils. These fireside variables are not only a function of the type of burners, excess air, type of fuel(s) and distribution of air and fuel but depend significantly on the air and flue gas flow patterns associated with the firebox, i.e., the firebox aerodynamics. Poor aerodynamics can adversely affect firing patterns and hence heat flux profiles in commercial furnaces. A variety of modeling techniques have been used to evaluate the firebox aerodynamics of Lummus, Short Residence Time, cracking heaters. These include flow visualization, physical cold flow modeling, and computational techniques. These approaches are discussed in this paper.

  13. Water heaters subject to new regulations.

    Science.gov (United States)

    Clarke, Alan

    2014-06-01

    On 26 September 2015 the Ecodesign and Energy Labelling Directives for water heaters (Lot 2) come into force, meaning that water-heating products sold in the UK and other countries in the European Economic Area will need to meet minimum energy performance criteria in order to be legally placed on the market, and will require an energy label. Here Alan Clarke, technical support manager at Heatrae Sadia, explains more.

  14. Field Monitoring Protocol: Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B.; Earle, L.; Christensen, D.; Maguire, J.; Wilson, E.; Hancock, E.

    2013-02-01

    This document provides a standard field monitoring protocol for evaluating the installed performance of Heat Pump Water Heaters in residential buildings. The report is organized to be consistent with the chronology of field test planning and execution. Research questions are identified first, followed by a discussion of analysis methods, and then the details of measuring the required information are laid out. A field validation of the protocol at a house near the NREL campus is included for reference.

  15. Field Monitoring Protocol. Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Earle, L. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Christensen, D. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Maguire, J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Wilson, E. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Hancock, C. E. [Mountain Energy Partnership, Longmont, CO (United States)

    2013-02-01

    This document provides a standard field monitoring protocol for evaluating the installed performance of Heat Pump Water Heaters in residential buildings. The report is organized to be consistent with the chronology of field test planning and execution. Research questions are identified first, followed by a discussion of analysis methods, and then the details of measuring the required information are laid out. A field validation of the protocol at a house near the NREL campus is included for reference.

  16. Hot deformation behavior of FGH96 superalloys

    Institute of Scientific and Technical Information of China (English)

    Jiantao Liu; Guoquan Liu; Benfu Hu; Yuepeng Song; Ziran Qin; Yiwen Zhang

    2006-01-01

    The hot deformation behavior of FGH96 superalloys at 1070-1170℃ and 5×10-4-2×10-1 s-1 were investigated by means of the isothermal compression tests at a Gleeble-1500 thermal mechanical simulator. The results show that dynamic recovery acts as the main softening mechanism below 2×10-3 s-1, whereas dynamic recrystallization acts as the main softening mechanism above 2×10-3 s-1during deformation; the temperature increase caused by the deformation and the corresponding softening stress is negligible; the thermal-mechanical constitutive model to describe the hot deformation behavior is given, and the value of the apparent deformation activation energy (Qdef) is determined to be 354.93 kJ/mol.

  17. Creep Behaviour of Modified Mar-247 Superalloy

    Directory of Open Access Journals (Sweden)

    Cieśla M.

    2016-06-01

    Full Text Available The paper presents the results of analysis of creep behaviour in short term creep tests of cast MAR-247 nickel-based superalloy samples made using various modification techniques and heat treatment. The accelerated creep tests were performed under temperature of 982 °C and the axial stresses of σ = 150 MPa (variant I and 200 MPa (variant II. The creep behaviour was analysed based on: creep durability (creep rupture life, steady-state creep rate and morphological parameters of macro- and microstructure. It was observed that the grain size determines the creep durability in case of test conditions used in variant I, durability of coarse-grained samples was significantly higher.

  18. Heater Validation for the NEXT-C Hollow Cathodes

    Science.gov (United States)

    Verhey, Timothy R.; Soulas, George C.; Mackey, Jonathan Ar.

    2017-01-01

    Swaged cathode heaters whose design was successfully demonstrated under a prior flight project are to be provided by the NASA Glenn Research Center for the NEXT-C ion thruster being fabricated by Aerojet Rocketdyne. Extensive requalification activities were performed to validate process controls that had to be re-established or revised because systemic changes prevented reuse of the past approaches. A development batch of heaters was successfully fabricated based on the new process controls. Acceptance and cyclic life testing of multiple discharge and neutralizer sized heaters extracted from the development batch was initiated in August, 2016, with the last heater completing testing in April, 2017. Cyclic life testing results substantially exceeded the NEXT-C thruster requirement as well as all past experience for GRC fabricated units. The heaters demonstrated ultimate cyclic life capability of 19050 to 33500 cycles. A qualification batch of heaters is now being fabricated using the finalized process controls. A set of six heaters will be acceptance and cyclic tested to verify conformance to the behavior observed with the development heaters. The heaters for flight use will be then be provided to the contractor. This paper summarizes the fabrication process control activities and the acceptance and life testing of the development heater units.

  19. Advanced Stirling Duplex Materials Assessment for Potential Venus Mission Heater Head Application

    Science.gov (United States)

    Ritzert, Frank; Nathal, Michael V.; Salem, Jonathan; Jacobson, Nathan; Nesbitt, James

    2011-01-01

    This report will address materials selection for components in a proposed Venus lander system. The lander would use active refrigeration to allow Space Science instrumentation to survive the extreme environment that exists on the surface of Venus. The refrigeration system would be powered by a Stirling engine-based system and is termed the Advanced Stirling Duplex (ASD) concept. Stirling engine power conversion in its simplest definition converts heat from radioactive decay into electricity. Detailed design decisions will require iterations between component geometries, materials selection, system output, and tolerable risk. This study reviews potential component requirements against known materials performance. A lower risk, evolutionary advance in heater head materials could be offered by nickel-base superalloy single crystals, with expected capability of approximately 1100C. However, the high temperature requirements of the Venus mission may force the selection of ceramics or refractory metals, which are more developmental in nature and may not have a well-developed database or a mature supporting technology base such as fabrication and joining methods.

  20. Overview 2004 of NASA-Stirling Convertor CFD Model Development and Regenerator R and D Efforts

    Science.gov (United States)

    Tew, Roy C.; Dyson, Rodger W.; Wilson, Scott D.; Demko, Rikako

    2004-01-01

    This paper reports on accomplishments in 2004 in (1) development of Stirling-convertor CFD models at NASA Glenn and via a NASA grant, (2) a Stirling regenerator-research effort being conducted via a NASA grant (a follow-on effort to an earlier DOE contract), and (3) a regenerator-microfabrication contract for development of a "next-generation Stirling regenerator." Cleveland State University is the lead organization for all three grant/contractual efforts, with the University of Minnesota and Gedeon Associates as subcontractors. Also, the Stirling Technology Company and Sunpower, Inc. are both involved in all three efforts, either as funded or unfunded participants. International Mezzo Technologies of Baton Rouge, Louisiana is the regenerator fabricator for the regenerator-microfabrication contract. Results of the efforts in these three areas are summarized.

  1. Full Custom Design of a 8-bit Subranging Flash A/D Convertor

    Directory of Open Access Journals (Sweden)

    J. Sevenhans

    1993-07-01

    Full Text Available This paper describes the design of a Nonius Flash Analog to Digital Convertor for video-applications. The conversion is split up in two stages: the MSB and the LSB conversion stage. In the LSB conversion stage, the reference-voltage for the comparators is shifted up and down as a nonius of a vernier gauge, according to the MSB conversion obtained in the first half clock cycle. The MSB's and LSB's are simultaneously available at the output to make a 8-bit representation of the analog signal. Using the subranging mechanism, the number of comparators is reduced from 256 to 32 and the Nonius approach results in a very simple configuration for the subranging switches. The design has been simulated with HSPICE in ES2 1. 5 CMOS technology.

  2. Efficient Hardware Co-Simulation of Down Convertor for Wireless Communication Systems

    Directory of Open Access Journals (Sweden)

    Rajesh Mehra

    2010-06-01

    Full Text Available In this paper an optimized hardware co-simulation approach is presented to design & implement GSMbased digital down convertor for Software Defined Radios. The proposed DDC is implemented usingoptimal equiripple technique to reduce the resource requirement. A computationally efficient polyphasedecomposition structure is used to improve the hardware complexity of the overall design. The proposedmodel is implemented by using embedded multipliers, LUTs and BRAMs of target device to enhance thesystem performance in terms of speed and area. The DDC model is designed and simulated with Simulinkand Xilinx System Generator, synthesized with Xilinx Synthesis Tool (XST and implemented on Virtex-IIPro based xc2vp30-7ff896 FPGA device. The results show that proposed design can operate at maximumfrequency of 160 MHz by consuming power of 0.34004W 25 °C junction temperature. The proposeddesign is consuming very less resources available on target device to provide cost effective solution forSDR based wireless applications.

  3. Insulated conductor temperature limited heater for subsurface heating coupled in a three-phase WYE configuration

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J. (Bellaire, TX); Sandberg, Chester Ledlie (Palo Alto, CA)

    2010-11-09

    A heating system for a subsurface formation is described. The heating system includes a first heater, a second heater, and a third heater placed in an opening in the subsurface formation. Each heater includes: an electrical conductor; an insulation layer at least partially surrounding the electrical conductor; and an electrically conductive sheath at least partially surrounding the insulation layer. The electrical conductor is electrically coupled to the sheath at a lower end portion of the heater. The lower end portion is the portion of the heater distal from a surface of the opening. The first heater, the second heater, and the third heater are electrically coupled at the lower end portions of the heaters. The first heater, the second heater, and the third heater are configured to be electrically coupled in a three-phase wye configuration.

  4. Impact of kerosene space heaters on indoor air quality.

    Science.gov (United States)

    Hanoune, B; Carteret, M

    2015-09-01

    In recent years, the use of kerosene space heaters as additional or principal heat source has been increasing, because these heaters allow a continuous control on the energy cost. These devices are unvented, and all combustion products are released into the room where the heaters are operated. The indoor air quality of seven private homes using wick-type or electronic injection-type kerosene space heaters was investigated. Concentrations of CO, CO2, NOx, formaldehyde and particulate matter (0.02-10 μm) were measured, using time-resolved instruments when available. All heaters tested are significant sources of submicron particles, NOx and CO2. The average NO2 and CO2 concentrations are determined by the duration of use of the kerosene heaters. These results stress the need to regulate the use of unvented combustion appliances to decrease the exposure of people to air contaminants. Copyright © 2014 Elsevier Ltd. All rights reserved.

  5. Measure Guideline: Transitioning to a Tankless Water Heater

    Energy Technology Data Exchange (ETDEWEB)

    Brozyna, K.; Rapport, A.

    2012-09-01

    This Measure Guideline provides information to help residential builders and retrofitters with the design, specification, selection, implementation, installation, and maintenance issues of transitioning from tank-type water heaters to tankless water heaters. The report compares the differences between tankless and tank-type water heaters, highlighting the energy savings that can be realized by adopting tankless water heaters over tank-type water heaters. Selection criteria and risks discussed include unit sizing and location, water distribution system, plumbing line length and diameter, water quality, electrical backup, and code issues. Cost and performance data are provided for various types of tankless and tank-type water heaters, both natural gas fired and electric. Also considered are interactions between the tankless water heater and other functional elements of a house, such as cold water supply and low-flow devices. Operating costs and energy use of water distribution systems for single- and two-story houses are provided, along with discussion of the various types of distribution systems that can be used with tankless water heaters. Finally, details to prepare for proper installation of a tankless water heater are described.

  6. Field Performance of Heat Pump Water Heaters in the Northeast

    Energy Technology Data Exchange (ETDEWEB)

    Shapiro, Carl [Consortium for Advanced Residential Buildings, Norwalk, CT (United States); Puttagunta, Srikanth [Consortium for Advanced Residential Buildings, Norwalk, CT (United States)

    2016-02-01

    Heat pump water heaters (HPWHs) are finally entering the mainstream residential water heater market. Potential catalysts are increased consumer demand for higher energy efficiency electric water heating and a new Federal water heating standard that effectively mandates use of HPWHs for electric storage water heaters with nominal capacities greater than 55 gallons. When compared to electric resistance water heating, the energy and cost savings potential of HPWHs is tremendous. Converting all electric resistance water heaters to HPWHs could save American consumers 7.8 billion dollars annually ($182 per household) in water heating operating costs and cut annual residential source energy consumption for water heating by 0.70 quads.

  7. Microfabrication of a Segmented-Involute-Foil Regenerator, Testing in a Sunpower Stirling Convertor and Supporting Modeling and Analysis

    Science.gov (United States)

    Ibrahim, Mounir B.; Tew, Roy C.; Gedeon, David; Wood, Gary; McLean, Jeff

    2008-01-01

    Under Phase II of a NASA Research Award contract, a prototype nickel segmented-involute-foil regenerator was microfabricated via LiGA and tested in the NASA/Sunpower oscillating-flow test rig. The resulting figure-of-merit was about twice that of the approx.90% porosity random-fiber material currently used in the small 50-100 W Stirling engines recently manufactured for NASA. That work was reported at the 2007 International Energy Conversion Engineering Conference in St. Louis, was also published as a NASA report, NASA/TM-2007-2149731, and has been more completely described in a recent NASA Contractor Report, NASA/CR-2007-2150062. Under a scaled-back version of the original Phase III plan, a new nickel segmentedinvolute- foil regenerator was microfabricated and has been tested in a Sunpower Frequency-Test-Bed (FTB) Stirling convertor. Testing in the FTB convertor produced about the same efficiency as testing with the original random-fiber regenerator. But the high thermal conductivity of the prototype nickel regenerator was responsible for a significant performance degradation. An efficiency improvement (by a 1.04 factor, according to computer predictions) could have been achieved if the regenerator been made from a low-conductivity material. Also the FTB convertor was not reoptimized to take full advantage of the microfabricated regenerator's low flow resistance; thus the efficiency would likely have been even higher had the FTB been completely reoptimized. This report discusses the regenerator microfabrication process, testing of the regenerator in the Stirling FTB convertor, and the supporting analysis. Results of the pre-test computational fluid dynamics (CFD) modeling of the effects of the regenerator-test-configuration diffusers (located at each end of the regenerator) is included. The report also includes recommendations for accomplishing further development of involute-foil regenerators from a higher-temperature material than nickel.

  8. Hot Corrosion of Coated Single Crystal Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Simms, N. J.; Encinas-Oropesa, A.; Nicholls, J.R. [Cranfield University, Power Generation Technology Centre, Cranfield, Beds, MK43 0AL (United Kingdom)

    2004-07-01

    Gas turbines are at the heart of many modern power systems, with combined cycle power generation utilising natural gas being an effective way of reducing environmental emissions compared to conventional pulverized coal fired plants. The development of gas turbine technology has been focused on increasing its efficiency. However, the lives of the hot gas path components within these gas turbines are also critical to the viability of the power systems. Single crystal superalloys have been developed for use with clean fuel/air but are now being used in industrial gas turbines that may need to run with dirtier fuel/air. Indeed, gas turbine based power systems are being evaluated in which solid fuels (e.g. coal and/or biomass) are gasified to produce fuel gases, which introduces the potential for significant corrosive and erosive damage to gas turbine blades and vanes. The performance of these materials, with coatings, has to be determined before they can be used with confidence in dirtier fuel environments. This paper reports results from a series of laboratory tests carried out using the 'deposit replenishment' technique to investigate the sensitivity of candidate materials to exposure conditions anticipated in such gas turbines. The materials investigated have included CMSX-4 and SC{sup 2}-B (both bare and with Pt-Al and Amdry 997 coatings) as well as conventional nickel based superalloys such as IN738LC for comparison. The exposure conditions within the laboratory tests have covered ranges of SO{sub x} (50 and 500 vpm) and HCl (0 and 500 vpm) in air, as well as 4/1 (Na/K){sub 2}SO{sub 4} deposits, with deposition fluxes of 1.5, 5 and 15 {mu}g/cm{sup 2}/h, for periods of up to 500 hours at 700 and 900 deg. C. Data on the performance of materials has been obtained using dimensional metrology: pre-exposure contact measurements and post-exposure measurements of features on polished cross-sections. These measurement methods allow distributions of damage data to

  9. Crypto heater:a design fiction

    OpenAIRE

    Lindley, Joseph

    2015-01-01

    This proposal is to exhibit the work named Crypto Heater which is part of a design fiction [c.f 1,5,8:30] series intended to explore a near future world in which cryptographic currencies such as Bitcoin [6] have become commonplace. This work opens up space for discussion about the activities of the distributed peer-to-peer network of so-called "miners" that ensure the security of the Bitcoin network and regulate the supply of new currency in the Bitcoin economy. The physical part of the work ...

  10. The Industrial Design of Water Heater

    Institute of Scientific and Technical Information of China (English)

    张萌萌

    2014-01-01

    The design was inspired by the understanding to the fine life understanding of life, relaxed requirement and under-standing of fashion. Each link of easy life present in the water heater design. The principle of"artappliances, life"brand phi-losophy, refined and understated elegance is the core essence, is also the brand logo. In the"draw the fine life inspiration, the core brand design language create eternal artistic quality", every product tothe interpretation of home life art trend, to embody the elegant life style annotation and experience, committed to the urban elites to create exquisitelife style.

  11. Status of Hollow Cathode Heater Development for the Space Station Plasma Contactor

    Science.gov (United States)

    Soulas, George C.

    1994-01-01

    A hollow cathode-based plasma contactor has been selected for use on the Space Station. During the operation of the plasma contactor, the hollow cathode heater will endure approximately 12000 thermal cycles. Since a hollow cathode heater failure would result in a plasma contactor failure, a hollow cathode heater development program was established to produce a reliable heater. The development program includes the heater design, process documents for both heater fabrication and assembly, and heater testing. The heater design was a modification of a sheathed ion thruster cathode heater. Heater tests included testing of the heater unit alone and plasma contactor and ion thruster testing. To date, eight heaters have been or are being processed through heater unit testing, two through plasma contactor testing and three through ion thruster testing, all using direct current power supplies. Comparisons of data from heater unit performance tests before cyclic testing, plasma contactor tests, and ion thruster tests at the ignition input current level show the average deviation of input power and tube temperature near the cathode tip to be +/-0.9 W and +/- 21 C, respectively. Heater unit testing included cyclic testing to evaluate reliability under thermal cycling. The first heater, although damaged during assembly, completed 5985 ignition cycles before failing. Four additional heaters successfully completed 6300, 6300, 700, and 700 cycles. Heater unit testing is currently ongoing for three heaters which have to date accumulated greater than 7250, greater than 5500, and greater than 5500 cycles, respectively.

  12. Advanced Ni base superalloys for small gas turbines

    Energy Technology Data Exchange (ETDEWEB)

    Wahl, J.B.; Harris, K.

    2011-07-15

    Nickel base superalloy materials have extensive applications in the hot turbine section of aero and industrial gas turbine engines. They provide a unique combination of characteristics suitable for higher temperature strength and durability requirements and are also applicable to small turbine and missile engines. Specific considerations pertinent to selection of superalloys for small gas turbine engines include not only overall mechanical properties, but also the changes in properties over time due to operation, reduction in properties for thin wall applications compared to thick section database values, alloy density and the effect on disc and shaft alloy selection, and always, material/component costs. Nickel base superalloys were first introduced into military gas turbine engines during the Second World War and the technology has advanced dramatically since that time, including conventionally cast equiax (EQ) alloys, directionally solidified (DS) and single crystal (SX) cast components. This paper discusses the characteristics and applications of each casting technology.

  13. Deformation Behavior of Hot Isostatic Pressing FGH96 Superalloy

    Institute of Scientific and Technical Information of China (English)

    LIU Yuhong; LI Fuguo; YU Hongbo

    2006-01-01

    The deformation behavior of hot isostatic pressing (HIP) FGH96 superalloy was characterized in the temperature range of 1 000-1 100 ℃ and strain rate range of 0. 001-0.1 s-1 using hot compression testing. The flow curves of HIP FGH96 superalloy during hot deformation was analyzed systematically. The results show that deformation temperature, strain rate and strain are the main influence factors on flow stress of HIP FGH96 superalloy during hot deformation. The flow stress displays a peak at a critical strain and then decreases with further increase in strain. For a given strain, the flow stress decreases with the increase of deformation temperature, and increases with the increase of strain rate. A mathematical model of these flow curves was established through regression analysis and taking the strain as a modification factor. The calculated stress values agree well with the experimental values.

  14. Evaluation of powder metallurgy superalloy disk materials

    Science.gov (United States)

    Evans, D. J.

    1975-01-01

    A program was conducted to develop nickel-base superalloy disk material using prealloyed powder metallurgy techniques. The program included fabrication of test specimens and subscale turbine disks from four different prealloyed powders (NASA-TRW-VIA, AF2-1DA, Mar-M-432 and MERL 80). Based on evaluation of these specimens and disks, two alloys (AF2-1DA and Mar-M-432) were selected for scale-up evaluation. Using fabricating experience gained in the subscale turbine disk effort, test specimens and full scale turbine disks were formed from the selected alloys. These specimens and disks were then subjected to a rigorous test program to evaluate their physical properties and determine their suitability for use in advanced performance turbine engines. A major objective of the program was to develop processes which would yield alloy properties that would be repeatable in producing jet engine disks from the same powder metallurgy alloys. The feasibility of manufacturing full scale gas turbine engine disks by thermomechanical processing of pre-alloyed metal powders was demonstrated. AF2-1DA was shown to possess tensile and creep-rupture properties in excess of those of Astroloy, one of the highest temperature capability disk alloys now in production. It was determined that metallographic evaluation after post-HIP elevated temperature exposure should be used to verify the effectiveness of consolidation of hot isostatically pressed billets.

  15. Metallurgical optimisation of PM superalloy N19

    Directory of Open Access Journals (Sweden)

    Locq Didier

    2014-01-01

    Full Text Available Microstructures of the new PM superalloy N19 have been investigated for various heat treatments in order to reach the best compromise between static strength and cyclic resistance. One subsolvus and several supersolvus heat treatments were applied to produce fine (7 μm and medium (25 μm grain sizes, respectively. The alloy is shown to be quite sensitive to the cooling conditions after solutioning as the γ′ hardening precipitates, both secondary and tertiary, have a direct influence on mechanical properties. Two cooling conditions after solutioning produce a high crack propagation resistance at 650 °C with dwell time cycles, which is one of the basic requirements. The low cycle fatigue behaviour appears to be correlated to the grain size, which determines the origin of crack initiation (from ceramic inclusions or not. The other mechanical properties (tensile, creep remain above target levels. Despite the medium size grain microstructure in the supersolvus condition, a high level of mechanical strength is observed in N19 at elevated temperature. It is understood that further improvement in properties can be achieved by developing coarse grain microstructures.

  16. Metallurgical modelling of superalloy disc isothermal forgings

    Science.gov (United States)

    Evans, R. W.

    1988-08-01

    The metallurgical structure of superalloy aeroengine disc forgings is a complex function of the forging operation parameters and the post forging heat treatment. It is often desirable to obtain certain specific structures in parts of the disc which are, for instance, resistant to crack propagation and this has traditionally been accomplished by means of a series of production trials. This expensive and time consuming procedure can be considerably shortened if the development of microstructure during the forging can be accurately modelled by a suitable computer code. Described here is such a model and its use in the design of isothermal forged components. The model discribed is a fully thermally coupled viscoplasticity finite element algorithm. It treats nodal velocities as the basic unknowns and both the mesh geometry and the various metallurgical structural terms are updated by a single step Euler scheme. Facilities are available for ensuring that surface nodes follow die shapes after impingement, that flow is incompressible and that suitable surface friction forces are applied. Throughout the whole forging process (which may involve the re-meshing of severely distorted elements), the metallurgical history of elements is retained so that the effects of subsequent heat treatments can be assessed.

  17. Evaluation of radiofrequency dielectric heaters workers exposure.

    Science.gov (United States)

    Benes, M; Del Frate, S; Villalta, R

    2008-01-01

    Radiofrequency dielectric heaters (RFDH) are widely used in the woodworking industry for gluing laminates by applying pressure and RF heating. The workers operating such equipment remain in the vicinity of the machinery all day and can therefore be exposed to considerable levels of electric and magnetic field at RFs. This work describes the method used to measure the strength of fields generated by this particular machinery. This procedure is based on current methods cited in the literature and introduces the necessary modifications to meet this specific case. In particular, as there is often a scarcity of technical data available relating to such heaters, it is suggested that a spectrum analyser be used for measurements in the frequencies domain. On the basis of the data obtained the norms of reference are established, the instrumentation to be used in successive stages determined as well as the identification of possible sources of interference from spurious signals. Furthermore, a mapping of the field strengths is presented and the means of determining the decay curve as a function of distance. This last type of measurement is done to estimate the effectiveness of grounding the machinery. The report ends with an estimate of the exposure of workers to electromagnetic fields and also some recommendations for reducing risk.

  18. Lubrication in Hot Tube Extrusion of Superalloys and Ti Alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Tubular products made of superalloys and titanium alloys usually work in high temperature environment and applied heavy loading. Hot extrusion is the best technology to form tubular billets with fine microstructures and good mechanical properties. Lubrication is one of the key techniques in hot extrusion, glass lubricants are most suitable for hot extrusion. Lubrication technique in hot extrusion is dealt with in this paper, the lubrication principle of hot tube extrusion is presented. Experiments of glass lubricated backward tube extrusion of titanium alloys and forward tube extrusion of superalloys are also discussed.

  19. Solidification microstructure of directionally solidified superalloy under high temperature gradient

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    The effect of solidification rate on the microstructure development of nickel-based superalloy under the temperature gradient of 500 K·cm-1 was studied. The results show that, with the increase of directional solidification rate from 50 to 800 μm·s-1, both the primary and the secondary dendrite arm spacings of the alloy decrease gradually, and the dendrite morphologies transform from coarse dendrite to superfine dendrite. The sizes of all precipitates in the superalloy decrease gradually. The morphology of ...

  20. Recrystallizaiton Behavior of Directionally Solidified DZ4 Superalloy

    Institute of Scientific and Technical Information of China (English)

    Li Yun-ju; Zhang Wei-fang; Tao Chun-hu

    2004-01-01

    This article investigated effects of degrees of deformation, heat treatment temperatures and holding times on the recrystallization behavior of directionally solidified DZ4 superalloy. The results showed that, recrystallization of DZ4 superalloy could take place during solution heat treatment after certain degrees of cold work and depths of recrystallization increased with increasing degrees of deformation and heat treatment temperature. At the temperature below γ' solvus,prolonged holding times did not play an important role in improving recrystallization depths. Moreover, prevention measures for recrystallization of directionally solidified blades were given.

  1. Biogas Digester with Simple Solar Heater

    Directory of Open Access Journals (Sweden)

    Kh S Karimov

    2012-10-01

    Full Text Available ABSTRACT: In this research work, the design, fabrication and investigation of a biogas digester with simple solar heater are presented. For the solar heater, a built-in reverse absorber type heater was used. The maximum temperature (50°C inside the methane tank was taken as a main parameter for the design of the digester. Then, the energy balance equation for the case of a static mass of fluid being heated was used to model the process. The parameters of thermal insulation of the methane tank were also included in the calculations. The biogas digester consisted of a methane tank with built-in solar reverse absorber heater to harness the radiant solar energy for heating the slurry comprising of different organic wastes (dung, sewage, food wastes etc.. The methane tank was initially filled to 70% of its volume with organic wastes from the GIK institute’s sewage. The remaining volume was filled with sewage and cow dung from other sources. During a three month period (October-December, 2009 and another two month period (February-March, 2010, the digester was investigated. The effects of solar radiation on the absorber, the slurry’s temperature, and the ambient temperature were all measured during these investigations. It was found that using sewage only and sewage with cow dung in the slurry resulted in retention times of four and two weeks, respectively. The corresponding biogas produced was 0.4 m3 and 8.0 m3, respectively. Finally, this paper also elaborates on the upgradation of biogas through the removal of carbon dioxide, hydrogen sulphide and water vapour, and also the process of conversion of biogas energy into electric powerABSTRAK: Kajian ini membentangkan rekabentuk, fabrikasi dan penyelidikan tentang pencerna biogas dengan pemanas solar ringkas. Sebagai pemanas solar, ia dilengkapkan dengan penyerap pemanas beralik. Suhu maksimum(50oC di dalam tangki metana telah diambil sebagai parameter utama rekabentuk pencerna. Dengan menggunakan

  2. Parametric excitation of whistler waves by HF heater

    Science.gov (United States)

    Kuo, S. P.; Lee, M. C.

    1989-01-01

    Possible generation of whistler waves by Tromso HF heater is investigated. It is shown that the HF heater wave can parametrically decay into a whistler wave and a Langmuir wave. Since whistler waves may have a broad range of frequency, the simultaneously excited Langmuir waves can have a much broader frequency bandwidth than those excited by the parametric decay instability.

  3. 46 CFR 111.85-1 - Electric oil immersion heaters.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Electric oil immersion heaters. 111.85-1 Section 111.85-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Electric Oil Immersion Heaters § 111.85-1 Electric oil immersion...

  4. Infrared transparent graphene heater for silicon photonic integrated circuits.

    Science.gov (United States)

    Schall, Daniel; Mohsin, Muhammad; Sagade, Abhay A; Otto, Martin; Chmielak, Bartos; Suckow, Stephan; Giesecke, Anna Lena; Neumaier, Daniel; Kurz, Heinrich

    2016-04-18

    Thermo-optical tuning of the refractive index is one of the pivotal operations performed in integrated silicon photonic circuits for thermal stabilization, compensation of fabrication tolerances, and implementation of photonic operations. Currently, heaters based on metal wires provide the temperature control in the silicon waveguide. The strong interaction of metal and light, however, necessitates a certain gap between the heater and the photonic structure to avoid significant transmission loss. Here we present a graphene heater that overcomes this constraint and enables an energy efficient tuning of the refractive index. We achieve a tuning power as low as 22 mW per free spectral range and fast response time of 3 µs, outperforming metal based waveguide heaters. Simulations support the experimental results and suggest that for graphene heaters the spacing to the silicon can be further reduced yielding the best possible energy efficiency and operation speed.

  5. Toxic organic pollutants from kerosene space heaters in Iran.

    Science.gov (United States)

    Keyanpour-Rad, Mansoor

    2004-03-01

    The aim of this study was to investigate qualitatively the emission of toxic organic pollutants from an unventilated conventional kerosene space heater commonly used in Iran. A brand new common convective kerosene space heater, the "Aladdin," was used for this study. The well-tuned convective heater was operated in a 2.6-m(3) test chamber and then the emission was tested for organic pollutants. The emission was collected on Teflon-impregnated glass-fiber filters and XAD-2 resin and then analyzed by gas chromatography-mass spectroscopy. It was found that in addition to the ordinary pollutant gases, the heater emits aliphatic hydrocarbons, alcohols, polyaromatic hydrocarbons and the related nitrated compounds, phthalates, naphthalenes, and some other toxic organic compounds. However, it was found that the heater did not emit fluoranthene, cyclohexane, benzoic acid, and higher-molecular-weight alkylbenzenes, which could have resulted from the combustion of some other types of kerosene.

  6. Note: Improved heater design for high-temperature hollow cathodes

    Science.gov (United States)

    McDonald, M. S.; Gallimore, A. D.; Goebel, D. M.

    2017-02-01

    We present an improved heater design for thermionic cathodes using a rhenium filament encased in a boron nitride ceramic sleeve. This heater is relatively simple to fabricate, yet has been successfully used to reliably and repeatably light a lanthanum hexaboride (LaB6) hollow cathode based on a previously published design without noticeable filament degradation over hundreds of hours of operation. The high decomposition temperature of boron nitride (2800 C for inert environments) and melting point for rhenium (3180 C) make this heater especially attractive for use with LaB6, which may require operating temperatures upwards of 1700 C. While boron nitride decomposes in air above 1000 C, the heater was used only at vacuum with an inert gas discharge, and no degradation was observed. Limitations of current state of the art cathode heaters are also discussed and compared with the rhenium-boron nitride combination.

  7. Summary of Test Results From a 1 kW(sub e)-Class Free-Piston Stirling Power Convertor Integrated With a Pumped NaK Loop

    Science.gov (United States)

    Briggs, Maxwell H.; Geng, Steven M.; Pearson, J. Boise; Godfroy, Thomas J.

    2010-01-01

    As a step towards development of Stirling power conversion for potential use in Fission Surface Power (FSP) systems, a pair of commercially available 1 kW class free-piston Stirling convertors was modified to operate with a NaK liquid metal pumped loop for thermal energy input. This was the first-ever attempt at powering a free-piston Stirling engine with a pumped liquid metal heat source and is a major FSP project milestone towards demonstrating technical feasibility. The tests included performance mapping the convertors over various hot and cold-end temperatures, piston amplitudes and NaK flow rates; and transient test conditions to simulate various start-up and fault scenarios. Performance maps of the convertors generated using the pumped NaK loop for thermal input show increases in power output over those measured during baseline testing using electric heating. Transient testing showed that the Stirling convertors can be successfully started in a variety of different scenarios and that the convertors can recover from a variety of fault scenarios.

  8. Test Results From a Pair of 1-kWe Dual-Opposed Free-Piston Stirling Power Convertors Integrated With a Pumped NaK Loop

    Science.gov (United States)

    Geng, Steven M.; Briggs, Maxwell H.; Penswick, L. Barry; Pearson, J. Boise; Godfroy, Thomas J.

    2011-01-01

    As a step towards development of Stirling power conversion for potential use in Fission Surface Power (FSP) systems, a pair of commercially available 1-kW-class free-piston Stirling convertors were modified to operate with a NaK (sodium (Na) and potassium (K)) liquid metal pumped loop for thermal energy input. This was the first-ever attempt at powering a free-piston Stirling engine with a pumped liquid metal heat source and is a major FSP project milestone towards demonstrating technical feasibility. The convertors were successfully tested at the Marshall Space Flight Center (MSFC) from June 6 through July 14, 2009. The convertors were operated for a total test time of 66 hr and 16 min. The tests included (a) performance mapping the convertors over various hot- and cold-end temperatures, piston amplitudes, and NaK flow rates and (b) transient test conditions to simulate various startup (i.e., low-, medium-, and high-temperature startups) and fault scenarios (i.e., loss of heat source, loss of NaK pump, convertor stall, etc.). This report documents the results of this testing

  9. Summary of Test Results From a 1 kWe-Class Free-Piston Stirling Power Convertor Integrated With a Pumped NaK Loop

    Science.gov (United States)

    Briggs, Maxwell H.; Geng, Steven M.; Pearson, J. Boise; Godfroy, Thomas J.

    2010-01-01

    As a step towards development of Stirling power conversion for potential use in Fission Surface Power (FSP) systems, a pair of commercially available 1 kW class free-piston Stirling convertors was modified to operate with a NaK liquid metal pumped loop for thermal energy input. This was the first-ever attempt at powering a free-piston Stirling engine with a pumped liquid metal heat source and is a major FSP project milestone towards demonstrating technical feasibility. The tests included performance mapping the convertors over various hot and cold-end temperatures, piston amplitudes and NaK flow rates; and transient test conditions to simulate various start-up and fault scenarios. Performance maps of the convertors generated using the pumped NaK loop for thermal input show increases in power output over those measured during baseline testing using electric heating. Transient testing showed that the Stirling convertors can be successfully started in a variety of different scenarios and that the convertors can recover from a variety of fault scenarios.

  10. Continuous Extraction of Nickel from Superalloy Scraps Using Zinc Circulation

    Science.gov (United States)

    Yagi, Ryohei; Okabe, Toru H.

    2017-02-01

    A novel technique for the continuous extraction of nickel (Ni) from Ni-based superalloy scraps using molten zinc (Zn) has been proposed, and its feasibility was experimentally demonstrated. The newly developed approach allows for extraction of Ni metal directly from superalloy scraps with simultaneous separation of the Zn from the resulting Zn-Ni alloy. The optimal conditions for the extraction of Ni and separation of valuable elements such as rhenium (Re), tantalum (Ta), and tungsten (W) were determined by varying major process parameters including the reaction time and configuration of the reaction chamber. The proposed method has been successfully utilized for the production of the superalloy containing 62.8 mass pct of Ni and 15.5 mass pct of refractory metals (Re, W, and Ta). Under certain conditions, 41 pct of the Ni contained in the superalloy could be extracted at 1173 K (900 °C) over 48 hours, producing an alloy containing 84.0 mass pct of Ni and 0.2 mass pct of the refractory metals.

  11. Deformation, fatigue and fracture behavior of two cast anisotropic superalloys

    Science.gov (United States)

    Milligan, Walter W.; Huron, Eric S.; Antolovich, Stephen D.

    1987-01-01

    Tensile and low cycle fatigue (LCF) tests were conducted on two cast anisotropic superalloys. The effects of temperature, strain rate and stress range were investigated. Deformation behavior was extensively characterized and modeled. LCF and fracture behavior were studied and correlated with deformation behavior.

  12. Nickel-Based Superalloy Resists Embrittlement by Hydrogen

    Science.gov (United States)

    Lee, Jonathan; Chen, PoShou

    2008-01-01

    A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has excellent strength and resistance to corrosion as well as acceptably high ductility, and is recognized as the best alloy for many high-temperature applications. However, nickel alloy 718 is susceptible to embrittlement by hydrogen and to delayed failure and reduced tensile properties in gaseous hydrogen. The greater resistance of the present nickel-based superalloy to adverse effects of hydrogen makes this alloy a superior alternative to nickel alloy 718 for applications that involve production, transfer, and storage of hydrogen, thereby potentially contributing to the commercial viability of hydrogen as a clean-burning fuel. The table shows the composition of the present improved nickel-based superalloy in comparison with that of nickel alloy 718. This composition was chosen to obtain high resistance to embrittlement by hydrogen while maintaining high strength and exceptional resistance to oxidation and corrosion. The most novel property of this alloy is that it resists embrittlement by hydrogen while retaining tensile strength greater than 175 kpsi (greater than 1.2 GPa). This alloy exhibits a tensile elongation of more than 20 percent in hydrogen at a pressure of 5 kpsi (approximately equal to 34 MPa) without loss of ductility. This amount of elongation corresponds to 50 percent more ductility than that exhibited by nickel alloy 718 under the same test conditions.

  13. 76 FR 8773 - Superalloy Degassed Chromium From Japan

    Science.gov (United States)

    2011-02-15

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Superalloy Degassed Chromium From Japan AGENCY: United States International Trade Commission... Japan would be likely to lead to continuation or recurrence of material injury. On December 22, 2010...

  14. Integrity Assessment of GOH Heater Tube

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Bong Sang; Hong, J. H.; Oh, Y. J.; Yoon, J. H.; Oh, J. M. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1997-08-01

    An assessment of structural integrity of ASTM A312-TP347 GOH heater tube was performed. The surface notches which had been produced during tube manufacturing process were analyzed microscopically. Chemical analysis, hardness tests, tensile tests, and J-Integral fracture resistance tests were carried out to compare the mechanical properties with those of the material specification and also with the other material of the same type. The test results showed the mechanical properties of the GOH tube material are within the specification range. An elastic-plastic fracture mechanics analysis based on the DPFAD method reveals the tube an appropriate safety margin for the normal operation. 13 refs., 5 tabs., 24 figs. (author)

  15. Fluid bed solids heater. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Preuit, L. C.

    1980-01-01

    A solids heater which operates at up to 2000 F was designed, fabricated, installed and operated through checkout at the Morgantown Energy Technology Center at Morgantown, West Virginia. The system, designated the 2000 F Fluid Bed Solids Heater (FBSH) uses a fluidized bed to heat limestone to 600 F and aluminium oxide or silicon carbide to 2000 F and discharges heated solids upon demand. The FBSH with added valve handling and pressurization equipment is known as the Valve Hot Solids Test Unit and is intended for use by the US Department of Energy for testing of valves for severe service applications in coal conversion and utilization processes. The FBSH as designed and supplied by Combustion Power Company includes process equipment, controls, the enclosing building and other associated equipment. In the 600 F range of operation it can circulate limestone through two valve test trains simultaneously on a continuous basis. Only one valve test train is used for 2000 F solids and operation in that range is also continuous. Limestone, crushed to minus 5/16 size, is heated, discharged, and recycled at a maximum average rate of 250 lb/min while aluminum oxide or silicon carbide, No. 8 grit, is circulated at rates up to 167 lb/min. The FBSH control system is designed for automatic operation, and capability is included for external computerized data acquisition and/or supervisory control. An operating and maintenance manual and as-built drawings have been submitted. This report describes the FBSH equipment, its design basis, and its operation. It has been prepared and submitted in fulfillment of Contract Number DIAC05-77ET10499.

  16. Analysis of Leak and Plugging Condition for Feedwater Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hansul; Kang, Yeon Kwan; Heo, Gyunyoung [Kyung Hee University, Yongin (Korea, Republic of); Song, Seok Yoon; Oh, Seung Hwan [Korea Hydro and Nuclear Power, Daejeon (Korea, Republic of)

    2015-10-15

    Tube damage in feedwater heater occurs from damaged pressure boundary, inflow of foreign substances, erosion and corrosion. Once a heat tube is damaged, the water jet from the damaged spot is spread out to surrounding tubes. Since a feedwater heater is operated under 2-phase flow condition and has physically complicated structure, it cannot be approached on shell side. Therefore, test and inspection to check tube degradation is relatively difficult. Even though tube leak does not affect surrounding tubes, it obviously affects efficiency of turbine cycle and reduces economic feasibility in the long run. For this reason, systematic management is required on thermal performance for feedwater heaters. In this paper, PEPSE (Performance Evaluation of Power System Efficiency), one of the generic-purpose power plant simulation program, was used to construct a heat balance model for turbine cycle. The model was used to analyze the effect of change in key variables related to thermal performance of feedwater heater on turbine cycle, thereby preparing a thermal performance management strategy for feedwater heaters. Study was conducted on 6 units that represent each reactor type among domestic nuclear power plants (NPPs) in operation, but this paper described the results of high pressure feedwater heaters in a Korean standard NPP, which shows high possibility of tube damage due to large shell-tube pressure difference. In this paper, the heat balance models for turbine cycle were constructed as a part of effort to develop the thermal performance management system for feedwater heaters in NPPs.

  17. Thermal emission of neutron stars with internal heaters

    CERN Document Server

    Kaminker, A D; Potekhin, A Y; Yakovlev, D G

    2014-01-01

    Using 1D and 2D cooling codes we study thermal emission from neutron stars with steady state internal heaters of various intensities and geometries (blobs or spherical layers) located at different depths in the crust. The generated heat tends to propagate radially, from the heater down to the stellar core and up to the surface; it is also emitted by neutrinos. In local regions near the heater the results are well described with the 1D code. The heater's region projects onto the stellar surface forming a hot spot. There are two heat propagation regimes. In the first, conduction outflow regime (realized at heat rates $H_0 \\lesssim 10^{20}$ erg cm$^{-3}$ s$^{-1}$ or temperatures $T_\\mathrm{h} \\lesssim 10^9$ K in the heater) the thermal surface emission of the star depends on the heater's power and neutrino emission in the stellar core. In the second, neutrino outflow regime ($H_0 \\gtrsim 10^{20}$ erg cm$^{-3}$ s$^{-1}$ or $T_\\mathrm{h} \\gtrsim 10^9$ K) the surface thermal emission becomes independent of heater's...

  18. Substrate heater for the growth of epitaxial silicon films

    Science.gov (United States)

    Deming, Matthew; Varhue, Walter; Adams, Edward; Lavoie, Mark

    1999-03-01

    The single wafer processing of epitaxial Si films requires that special attention be paid to the design of the substrate heater assembly. This document describes the evolution and testing of an in situ heater used to deposit epitaxial Si films at temperatures as high as 700 °C. One problem encountered was the production of excessive levels of ultraviolet radiation which contributed to the desorption of water vapor from the vacuum chamber walls during the in situ cleaning process. A second problem involved the formation of a molybdenum containing film that poisoned epitaxial growth. A final proven in situ heater design is presented which avoids these problems.

  19. Design and Implementation of the MSL Cruise Propulsion Tank Heaters

    Science.gov (United States)

    Krylo, Robert; Mikhaylov, Rebecca; Cucullu, Gordon; Watkins, Brenda

    2008-01-01

    This slide presentation reviews the design and the implementation of the heaters for the Mars Science Laboratory (MSL). The pressurized tanks store hydrazine that freezes at 2 C, this means that heaters are required to keep the hydrazine and the helium at 36 C for the trip to Mars. Using the TMG software the heat loss was analyzed, and a thermal model simulates a half full tank which yielded a 13W heating requirement for each hemisphere. Views of the design, and the heater are included.

  20. Automated Identification and Characterization of Secondary & Tertiary gamma’ Precipitates in Nickel-Based Superalloys (PREPRINT)

    Science.gov (United States)

    2010-01-01

    METHODOLOGY A nickel-based superalloy sample (Rene88DT) was cut from a forged disc developed under a Defense Advanced Research Projects Agency funded...AFRL-RX-WP-TP-2010-4064 AUTOMATED IDENTIFICATION AND CHARACTERIZATION OF SECONDARY & TERTIARY γ’ PRECIPITATES IN NICKEL-BASED SUPERALLOYS ...AUTOMATED IDENTIFICATION AND CHARACTERIZATION OF SECONDARY & TERTIARY γ’ PRECIPITATES IN NICKEL-BASED SUPERALLOYS (PREPRINT) 5a. CONTRACT NUMBER In

  1. 75 FR 52892 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Water Heaters...

    Science.gov (United States)

    2010-08-30

    ... discretion, this direct measurement procedure is optional for vented heaters without thermal stack dampers... efficiency is calculated for vented heaters with manual controls and thermal dampers. For all other vented... Procedures for Residential Water Heaters, Direct Heating Equipment, and Pool Heaters AGENCY: Office of...

  2. 78 FR 2340 - Energy Conservation Program: Test Procedures for Residential Water Heaters and Commercial Water...

    Science.gov (United States)

    2013-01-11

    ... also questionable whether thermal efficiency is an appropriate metric for smaller storage water heaters... that the test procedure for residential water heaters utilized the thermal efficiency and standby loss..., particularly for heat pump water heaters and gas instantaneous water heaters. 3. Revised Thermal Efficiency...

  3. 75 FR 20111 - Energy Conservation Program: Energy Conservation Standards for Residential Water Heaters, Direct...

    Science.gov (United States)

    2010-04-16

    ... 46,000 65 Table II.3--Current Federal Energy Conservation Standards for Pool Heaters Thermal efficiency as of Product class January 1, 1990 Gas-Fired Pool Heater Thermal Efficiency = 78% ] 2. History of... Heaters, Direct Heating Equipment, and Pool Heaters; Final Rule #0;#0;Federal Register / Vol. 75, No....

  4. 76 FR 56347 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Water Heaters...

    Science.gov (United States)

    2011-09-13

    ... of the pool heater as: E OUT = BOH Where: BOH = as defined in 5.2 of this appendix E t = thermal... defined in 5.3 of this appendix 5.4.3 Calculate the pool heater integrated thermal efficiency (TE I ) (in... Residential Water Heaters, Direct Heating Equipment, and Pool Heaters (Standby Mode and Off Mode)...

  5. Modeling heat transfer from quench protection heaters to superconducting cables in Nb3Sn magnets

    CERN Document Server

    Salmi, T; Caspi, S; Felice, H; Prestemon, S; Chlachidze, G; Kate, H H J ten

    2013-01-01

    We use a recently developed quench protection heater modeling tool for an analysis of heater delays in superconducting high-field Nb3Sn accelerator magnets. The results suggest that the calculated delays are consistent with experimental data, and show how the heater delay depends on the main heater design parameters.

  6. 40 CFR 279.23 - On-site burning in space heaters.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false On-site burning in space heaters. 279... burning in space heaters. Generators may burn used oil in used oil-fired space heaters provided that: (a) The heater burns only used oil that the owner or operator generates or used oil received from...

  7. Effect of Electromagnetic Stirring on the Quality of K417 Superalloy Ingots

    Institute of Scientific and Technical Information of China (English)

    Jin; Wenzhong; Li; Tingju; Yin; Guomao

    2007-01-01

    The effect of electromagnetic stirring on the inner quality of K417 superalloy ingots is studied with EPMA and optical microscope.The results show that while an electromagnetic stirring with 50Hz frequency and 80A current is imposed,the equiax crystals of K417 superalloy ingots can be effectively refined and increased,and the central shrinkage porosity and the dendritic segregation of K417 superalloy ingots are greatly reduced,so the inner quality of K417 superalloy ingots is obviously improved.

  8. Recent trends in superalloys research for critical aero-engine components

    Energy Technology Data Exchange (ETDEWEB)

    Remy, Luc [Mine ParisTech, CNRS UMR 7633, 91 - Evry (France). Centre des Materiaux; Guedou, Jean-Yves [Snecma Safran Group, Moissy-Cramayel (France). Materials and Processes Dept.

    2010-07-01

    This paper is a brief survey of common research activity on superalloys for aero-engines between Snecma and Mines ParisTech Centre des Materiaux during recent years. First in disks applications, the development of new powder metallurgy superalloys is shown. Then grain boundary engineering is investigated in a wrought superalloy. Secondly, design oriented research on single crystals blades is shown: a damage model for low cycle fatigue is used for life prediction when cracks initiated at casting pores. The methodology developed for assessing coating life is illustrated for thermal barrier coating deposited on AMI single crystal superalloy. (orig.)

  9. Analytical Model for Ring Heater Thermal Compensation in Advanced LIGO

    CERN Document Server

    Ramette, Joshua; Brooks, Aidan; Blair, Carl; Wang, Haoyu; Heintze, Matthew

    2015-01-01

    Advanced laser interferometer gravitational-wave detectors use high laser power to achieve design sensitivity. A small part of this power is absorbed in the interferometer cavity mirrors where it creates thermal lenses, causing aberrations in the main laser beam that must be minimized by the actuation of "ring heaters," additional heater elements that are aimed to reduce the temperature gradients in the mirrors. In this article we derive the first analytical model of the temperature field generated by an ideal ring heater. We express the resulting optical aberration contribution to the main laser beam in this axisymmetric case. Used in conjunction with wavefront measurements, our model provides a more complete understanding of the thermal state of the cavity mirrors and will allow a more efficient use of the ring heaters in Advanced LIGO.

  10. ENERGY STAR Certified Water Heaters (V3.1)

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Water Heaters that are effective April 16, 2015....

  11. A High Performance Cathode Heater for Hall Thrusters Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The current state-of-the-art co-axial swaged tantalum (Ta) heaters use magnesium oxide (MgO) insulators, which limits their operation to temperatures well below...

  12. New Home Buyer Solar Water Heater Trade-Off Study

    Energy Technology Data Exchange (ETDEWEB)

    Symmetrics Marketing Corporation

    1999-08-18

    This report details the results of a research conducted in 1998 and 1999 and outlines a marketing deployment plan designed for businesses interested in marketing solar water heaters in the new home industry.

  13. Temperature limited heater utilizing non-ferromagnetic conductor

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar,; Harold J. (Bellaire, TX), Harris; Kelvin, Christopher [Houston, TX

    2012-07-17

    A heater is described. The heater includes a ferromagnetic conductor and an electrical conductor electrically coupled to the ferromagnetic conductor. The ferromagnetic conductor is positioned relative to the electrical conductor such that an electromagnetic field produced by time-varying current flow in the ferromagnetic conductor confines a majority of the flow of the electrical current to the electrical conductor at temperatures below or near a selected temperature.

  14. Thermal performance of a new solar air heater

    Energy Technology Data Exchange (ETDEWEB)

    Tiris, C.; Ozbalta, N. [Ege Univ., Izmir (Turkey). Solar Energy Institute; Tiris, M.; Dincer, I. [TUBITAK-Marmara Research Center, Kocaeli (Turkey)

    1995-05-01

    A solar air heater, part of a food drying system using solar energy as a renewable energy source for heat, was developed and tested for several agricultural products (i.e., sultana grapes, green beans, sweet peppers, chili peppers). Drying processes were conducted in the chamber with forced natural air heated partly by solar energy. Solar air heater performances were discussed along with estimates of energy efficiency of the system. The obtained results indicate that the present system is efficiency and effective.

  15. Mathematical modeling of the area of tubular gas heater in the condensing mode of work

    OpenAIRE

    IRODOV V. F.; Bereziuk, G. G.

    2015-01-01

    Statement of the problem. Infrared tubular gas heaters are designed for burning gas, moving of the heated products of combustion with air inside the tubular heater and heating of the room where the heater is installed with the help of radiant and convective heat exchange with space of the room. Tubular gas heaters are simultaneously sources of heat supply and heating devices. Using of these heaters provides fuel economy and uniform distribution of comfortable heat. Maximum fuel economy can be...

  16. Gravity and Heater Size Effects on Pool Boiling Heat Transfer

    Science.gov (United States)

    Kim, Jungho; Raj, Rishi

    2014-01-01

    The current work is based on observations of boiling heat transfer over a continuous range of gravity levels between 0g to 1.8g and varying heater sizes with a fluorinert as the test liquid (FC-72/n-perfluorohexane). Variable gravity pool boiling heat transfer measurements over a wide range of gravity levels were made during parabolic flight campaigns as well as onboard the International Space Station. For large heaters and-or higher gravity conditions, buoyancy dominated boiling and heat transfer results were heater size independent. The power law coefficient for gravity in the heat transfer equation was found to be a function of wall temperature under these conditions. Under low gravity conditions and-or for smaller heaters, surface tension forces dominated and heat transfer results were heater size dependent. A pool boiling regime map differentiating buoyancy and surface tension dominated regimes was developed along with a unified framework that allowed for scaling of pool boiling over a wide range of gravity levels and heater sizes. The scaling laws developed in this study are expected to allow performance quantification of phase change based technologies under variable gravity environments eventually leading to their implementation in space based applications.

  17. Thermo-Electron Ballistic Coolers or Heaters

    Science.gov (United States)

    Choi, Sang H.

    2003-01-01

    Electronic heat-transfer devices of a proposed type would exploit some of the quantum-wire-like, pseudo-superconducting properties of single-wall carbon nanotubes or, optionally, room-temperature-superconducting polymers (RTSPs). The devices are denoted thermo-electron ballistic (TEB) coolers or heaters because one of the properties that they exploit is the totally or nearly ballistic (dissipation or scattering free) transport of electrons. This property is observed in RTSPs and carbon nanotubes that are free of material and geometric defects, except under conditions in which oscillatory electron motions become coupled with vibrations of the nanotubes. Another relevant property is the high number density of electrons passing through carbon nanotubes -- sufficient to sustain electron current densities as large as 100 MA/square cm. The combination of ballistic motion and large current density should make it possible for TEB devices to operate at low applied potentials while pumping heat at rates several orders of magnitude greater than those of thermoelectric devices. It may also enable them to operate with efficiency close to the Carnot limit. In addition, the proposed TEB devices are expected to operate over a wider temperature range

  18. Development of a Phasor Diagram Creator to Visualize the Piston and Displacer Forces in an Advanced Stirling Convertor

    Science.gov (United States)

    Saha, Dipanjan; Lewandowski, Edward J.

    2013-01-01

    The steady-state, nearly sinusoidal behavior of the components in a free-piston Stirling engine allows for visualization of the forces in the system using phasor diagrams. Based on Newton's second law, F = ma, any phasor diagrams modeling a given component in a system should close if all of the acting forces have been considered. Since the Advanced Stirling Radioisotope Generator (ASRG), currently being developed for future NASA deep space missions, is made up of such nearly sinusoidally oscillating components, its phasor diagrams would also be expected to close. A graphical user interface (GUI) has been written in MATLAB (MathWorks), which takes user input data, passes it to Sage (Gedeon Associates), a one-dimensional thermodynamic modeling program used to model the Stirling convertor, runs Sage, and then automatically plots the phasor diagrams. Using this software tool, the effect of varying different Sage inputs on the phasor diagrams was determined. The parameters varied were piston amplitude, hot-end temperature, cold-end temperature, operating frequency, and displacer spring constant. These phasor diagrams offer useful insight into convertor operation and performance.

  19. Thermal-to-fusion neutron convertor and Monte Carlo coupled simulation of deuteron/triton transport and secondary products generation

    Science.gov (United States)

    Wang, Guan-bo; Liu, Han-gang; Wang, Kan; Yang, Xin; Feng, Qi-jie

    2012-09-01

    Thermal-to-fusion neutron convertor has being studied in China Academy of Engineering Physics (CAEP). Current Monte Carlo codes, such as MCNP and GEANT, are inadequate when applied in this multi-step reactions problems. A Monte Carlo tool RSMC (Reaction Sequence Monte Carlo) has been developed to simulate such coupled problem, from neutron absorption, to charged particle ionization and secondary neutron generation. "Forced particle production" variance reduction technique has been implemented to improve the calculation speed distinctly by making deuteron/triton induced secondary product plays a major role. Nuclear data is handled from ENDF or TENDL, and stopping power from SRIM, which described better for low energy deuteron/triton interactions. As a validation, accelerator driven mono-energy 14 MeV fusion neutron source is employed, which has been deeply studied and includes deuteron transport and secondary neutron generation. Various parameters, including fusion neutron angle distribution, average neutron energy at different emission directions, differential and integral energy distributions, are calculated with our tool and traditional deterministic method as references. As a result, we present the calculation results of convertor with RSMC, including conversion ratio of 1 mm 6LiD with a typical thermal neutron (Maxwell spectrum) incidence, and fusion neutron spectrum, which will be used for our experiment.

  20. Broaching Performance of Superalloy GH4169 Based on FEM

    Institute of Scientific and Technical Information of China (English)

    Xiangwei Kong; Bin Li; Zhibo Jin; Wenran Geng

    2011-01-01

    The nickel-based superalloy GH4169 is an important material for high temperature applications in the aerospace industry. However, due to its poor machinability, GH4169 is hard to be cut and generates saw-tooth chips during high speed machining, which could significantly affect the dynamic cutting force, cutting temperature fluctuation, tool life, and the surface integrity of the parts. In this paper, the saw-tooth chip formation mechanism of superalloy GH4169 was investigated by the elasto-viscoplastic finite element method (FEM). Using the finite element software of ABAQUS/Explicit, the deformation of the part during high speed machining was simulated. The effective plastic strain, the temperature field, the stress distribution, and the cutting force were analyzed to determine the influence of the cutting parameters on the saw-tooth chip formation. The study on broaching performance has great effect on selecting suitable machining parameters and improving tool life.

  1. Feasibility Study for Casting of High Temperature Refractory Superalloy Composites

    Science.gov (United States)

    Lee, Jonathan A.

    1998-01-01

    Abstract This study investigated the feasibility of using conventional casting technique to fabricate refractory wires reinforced superalloy composites. These composites were being developed for advanced rocket engine turbine blades and other high temperature applications operating up to 2000 F. Several types of refractory metal wires such as W- Th, W-Re, Mo-Hf-C and W-HF-C reinforced waspaloy were experimentally cast and heat treated at 2000 F up to 48 hrs. Scanning electron microscope analysis was conducted in regions adjacent to the wire-matrix interface to determine the reaction zone and chemical compatibility resulting from material interdiffusion. It was concluded that fabrication using conventional casting may be feasible because the wire-matrix reaction zone thickness was comparable to similar composites produced by arc-sprayed monotape with hot isostatic pressing technique, Moreover, it was also found that the chemical compatibility could be improved significantly through a slight modification of the superalloy matrix compositions.

  2. Powder-metallurgy superalloy strengthened by a secondary gamma phase.

    Science.gov (United States)

    Kotval, P. S.

    1971-01-01

    Description of experiments in which prealloyed powders of superalloy compositions were consolidated by extrusion after the strengthening by precipitation of a body-centered tetragonal gamma secondary Ni3 Ta phase. Thin foil electron microscopy showed that the mechanical properties of the resultant powder-metallurgy product were correlated with its microstructure. The product exhibited high strength at 1200 F without loss of ductility, after thermomechanical treatment and aging.

  3. Surface modification, microstructure and mechanical properties of investment cast superalloy

    OpenAIRE

    M. Zielińska; Kubiak, K.; J. Sieniawski

    2009-01-01

    Purpose: The aim of this work is to determine physical and chemical properties of cobalt aluminate (CoAl2O4) modifiers produced by different companies and the influence of different types of modifiers on the grain size, the microstructure and mechanical properties of high temperature creep resisting superalloy René 77.Design/methodology/approach: The first stage of the research work took over the investigations of physical and chemical properties of cobalt aluminate manufactured by three diff...

  4. Potential of Metal-Matrix Composites as Superalloy Substitutes

    Science.gov (United States)

    1984-04-01

    Engine Construction. Towards a Cycle without Loss: Cobalt in the Aircraft Industry. Gas Turbine Engine Design Considerations as Related to Alloys of...Developments to Reduce Strategic Materials Usage. Practical Implications of the Use of Alumlnlde Coatings for the Corrosion Protection of Superalloys in Gas ...Aaroapatlalas (ONERA) BP72, 92)22 Chatlllon, Cadax, Franca ABSTRACT ’The potential of metal-matrlx coaposltas aa qaa- turbina blada material« has

  5. Constitutive Equation of Superalloy In718 in Hammer Forging Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A constitutive equation reflecting the flow behavior ofSuperalloy In718 during the counter-blow hammer forging process was developed in terms of the relationship of flow stress and hot-deformation parameters, such as strain, strain rate, and deformation temperature. A new simplified approach for the complex multi-pass stress-strain curves has been attempted. The simulation curves calculated by constitutive equation are consistent with the experimental data.

  6. Water inflow into boreholes during the Stripa heater experiments

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, P.H.; Rachiele, R.; Remer, J.S.; Carlsson, H.

    1981-04-01

    During the operation of three in-situ heater experiments at Stripa, Sweden, groundwater flowed into many of the instrumentation and heater boreholes. These flows were recovered and measured routinely. The records of water inflow indicate two origins: inflow attributed to local hydrological pressure gradients, and water migration from cracks closing under the rapidly increasing, thermal-induced stress changes. The latter component appeared as a main pulse that occurred when the heaters were turned on, and lasted about 30 to 40 days, steadily declining over the next several months, and decreasing sharply when heater power was decreased or stopped. The magnitude of the total inflow per hole ranged over more than five decades, from 0.1 to over 10,000 liters over the 500 to 600 day time periods. When plotted against the logarithm of total volume, the frequency distribution displays a normal curve dependence with a mean of approximately 10 liters. Of this amount, 1 to 2 liters of flow into 38-mm-diam boreholes accompanied an increase in applied heat load. These amounts are compatible with rock porosities of a fraction of one percent. Inflow into the 3.6 and 5.0 kW heater holes peaked within 3 to 6 days after heater turn on, then declined to zero inflow, with no further inflow measured for the remainder of the experiments. In the heater holes of the time-scaled experiment, which operated at 1.125 kW or less, the initial pulse of inflow took much longer to decay, and 7 of 8 heater holes continued to flow throughout the experiment. The packing off and isolation of a borehole some 40 m distant in the ventilation drift dramatically increased the inflow into the heater holes in one of the three heater experiments. This demonstrated the existence of permeable flow paths among a number of boreholes. The records of water inflow demonstrate the need for a thorough understanding of the nature of fluid flow and storage in fractured crystalline rock.

  7. Interfacial dislocation motion and interactions in single-crystal superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, B. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Raabe, D. [Max Planck Inst. fur Eisenforshung. Dusseldorf (Germany); Roters, F. [Max Planck Inst. fur Eisenforshung. Dusseldorf (Germany); Arsenlis, A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2014-10-01

    The early stage of high-temperature low-stress creep in single-crystal superalloys is characterized by the rapid development of interfacial dislocation networks. Although interfacial motion and dynamic recovery of these dislocation networks have long been expected to control the subsequent creep behavior, direct observation and hence in-depth understanding of such processes has not been achieved. Incorporating recent developments of discrete dislocation dynamics models, we simulate interfacial dislocation motion in the channel structures of single-crystal superalloys, and investigate how interfacial dislocation motion and dynamic recovery are affected by interfacial dislocation interactions and lattice misfit. Different types of dislocation interactions are considered: self, collinear, coplanar, Lomer junction, glissile junction, and Hirth junction. The simulation results show that strong dynamic recovery occurs due to the short-range reactions of collinear annihilation and Lomer junction formation. The misfit stress is found to induce and accelerate dynamic recovery of interfacial dislocation networks involving self-interaction and Hirth junction formation, but slow down the steady interfacial motion of coplanar and glissile junction forming dislocation networks. The insights gained from these simulations on high-temperature low-stress creep of single-crystal superalloys are also discussed.

  8. Phase transformation strengthening of high-temperature superalloys

    Science.gov (United States)

    Smith, T. M.; Esser, B. D.; Antolin, N.; Carlsson, A.; Williams, R. E. A.; Wessman, A.; Hanlon, T.; Fraser, H. L.; Windl, W.; McComb, D. W.; Mills, M. J.

    2016-11-01

    Decades of research has been focused on improving the high-temperature properties of nickel-based superalloys, an essential class of materials used in the hot section of jet turbine engines, allowing increased engine efficiency and reduced CO2 emissions. Here we introduce a new `phase-transformation strengthening' mechanism that resists high-temperature creep deformation in nickel-based superalloys, where specific alloying elements inhibit the deleterious deformation mode of nanotwinning at temperatures above 700 °C. Ultra-high-resolution structure and composition analysis via scanning transmission electron microscopy, combined with density functional theory calculations, reveals that a superalloy with higher concentrations of the elements titanium, tantalum and niobium encourage a shear-induced solid-state transformation from the γ' to η phase along stacking faults in γ' precipitates, which would normally be the precursors of deformation twins. This nanoscale η phase creates a low-energy structure that inhibits thickening of stacking faults into twins, leading to significant improvement in creep properties.

  9. Property Enrichment of Aged Nickel Base Superalloy Supercast 247A

    Directory of Open Access Journals (Sweden)

    Lavakumar Avala

    2013-12-01

    Full Text Available The commercial nickel-base superalloy Supercast 247A can be used for applications in which is required high mechanical strength and corrosion resistance at elevated temperatures, such as turbine blades and automotive turbocharger rotors. The mechanical properties are totally connected to the morphology, size and distribution of γ' phase and carbides. In order to improve the mechanical properties, the material is subjected to solution and aging heat treatment, to raise the volume fraction of γ' phase in the matrix and to form carbides at grain boundaries. In the present study the Supercast 247A superalloy was remelted and cast to obtain the desired polycrystalline test bars by controlling casting parameters, followed by the investigation of precipitation morphology and mechanical properties with respect to solution treatment and aging treatment. The experimental results show that by well controlled casting parameters the Supercast 247A owns excellent castability to form a superalloy with fine grain structure, resistance to indentation as well as superior strength.

  10. Processing-structure characterization of rheocast IN-100 superalloy

    Science.gov (United States)

    Cheng, Jung-Jen Allen; Apelian, Diran; Doherty, Roger D.

    1986-11-01

    The rheocasting solidification process has been applied in the production of IN-100 nickel base superalloy. A high vacuum furnace for rheocasting superalloys was used to rheocast ingots under different processing conditions. Processing variables which were evaluated include stirring speed, isothermal stirring time, and volume fraction solid during isothermal stirring. Ingots, furnace cooled at the same rate but without stirring, were also examined for comparison with the rheocast ingots. A detailed microstructural examination was made of the resultant microstructure both on furnace cooling after stirring and on reheating to the isothermal stirring temperature followed by water quenching. Rheocasting yielded fine-grained structures, where the extent of microsegregatiori, the variation in macrostructure, and the solidification-induced porosity were found to be reduced in comparison to the unstirred ingot. The grain size and nonuniformity in the as-cast ingot were reduced by increasing the stirring speed, isothermal stirring time, or the volume fraction solid during stirring. The degree of the microsegregation decreased significantly with increasing volume fraction solid. Grain boundaries, both with and without solute enrichment, were found in the rosette-like solid particles after rheocasting, lending support to the Vogel-Cantor-Doherty model of rheocasting based on the formation of grain boundaries by strain-induced recrystallization and by sintering. It is clear from these results that the microstructure of this superalloy was significantly improved by rheocasting. Improved mechanical properties were also found and will be reported separately.

  11. Gas metal arc welding in refurbishment of cobalt base superalloys

    Science.gov (United States)

    Shahriary, M. S.; Miladi Gorji, Y.; Kolagar, A. M.

    2017-01-01

    Refurbishments of superalloys which are used in manufacturing gas turbine hot components usually consists of removing cracks and other defects by blending and then repair welding in order to reconstruct damaged area. In this study, the effects of welding parameters on repair of FSX-414 superalloy, as the most applicable cobalt base superalloy in order to manufacture gas turbine nozzles, by use of Gas Metal Arc Welding (GMAW) technic were investigated. Results then were compared by Gas Tungsten Arc Welding (GTAW). Metallographic and SEM studies of the microstructure of the weld and HAZ showed that there are no noticeable defects in the microstructure by use of GMAW. Also, chemical analysis and morphologies of carbide in both methods are similar. Hardness profile of the GM AW structure then also compared with GTAW and no noticeable difference was observed between the profiles. Also, proper tensile properties, compared with GTAW, can be achieved by use of optimum parameters that can be obtained by examining the current and welding speed. Tensile properties of optimized condition of the GMAW then were compared with GTAW. It was seen that the room and high temperature tensile properties of the GMAW structure is very similar and results confirmed that changing the technic did not have any significant influence on the properties.

  12. NASA and Superalloys: A Customer, a Participant, and a Referee

    Science.gov (United States)

    Nathal, Michael V.

    2008-01-01

    NASA has had a long history of research and development in the field of superalloys. These efforts have continued today, where the latest advancements in turbine disk and blade technologies are being developed Although NASA does support military flight systems, it s predominant role is in supporting civilian air transportation systems, and thus has goals for improving fuel efficiency, emissions, noise, and safety of today s aircraft. NASA has traditionally served several distinct but complimentary roles as participants in multi-disciplinary research teams, as customers who fund research and development efforts at industry and universities, and as referees who can address broad issues that affect the entire aeronautics community. Because of our longer range viewpoint, we can take on higher risk, higher reward research topics. NASA can also serve as an intermediary between the basic research performed primarily at universities and the development efforts emphasized by industry. By interacting with individual companies, NASA can identify areas of general interest and problems common to a large portion of the aeronautics community, and devise programs aimed at solving these problems. In space missions, NASA is a direct customer responsible for developing vehicles. In the case of the Space Shuttle, NASA has worked with various contractors to design and build numerous components out of superalloys. Another fascinating area for the use of superalloys is in power systems for long life applications in space. Potential missions include providing electric power for deep space missions, surface rovers, including lunar and Mars, and stationary power generators on the lunar surface.

  13. Combustion-Driven Oscillation in Process Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Seebold, J.G. [Chevron Corporation (Retired), 198 James Avenue, Atherton, CA 94027 (United States)

    2005-10-15

    At this moment in thousands of process heaters all over the world there are, to borrow a phrase from the late Carl Sagan, 'billions and billions' of Btu/hr beneficially being released entirely free of pulsation. On those few occasions, perhaps a dozen and a half in my career, when I would get the inevitable 'Why me?' call, I have generally responsed with something like, 'Consider yourself lucky, you have a rare scientific curiosity on your hands'. Reflecting on the solutions ultimately found, I'm reminded that many years ago my friend Abbott Putnam shared with me an early AGA (American Gas Association) field-service bulletin that included a prescription for eliminating combustion-driven oscillations in home heating units; viz., 'Drill a hole; if that doesn't work, drill another hole' or words to that effect. Many times have I wished that I still had a copy of that bulletin and in this paper we will have occasion, once again, to reflect upon the value of that advice. In this paper we will discuss an instance that arose in a pioneering installation of a breakthrough development of 'extremely', to distinguish it from 'ultra', low-NOx lean premix burner technology. We will illustrate how, when and under what circumstances combustion-driven oscillation can arise; we will touch on the many alternatives for its elimination that were considered and investigated; and we will discuss three practical alternatives for eliminating combustion-driven oscillations.

  14. Multifamily Heat Pump Water Heater Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Davis Energy Group, Davis, CA (United States). Alliance for Residential Building Innovation; Weitzel, E. [Davis Energy Group, Davis, CA (United States). Alliance for Residential Building Innovation

    2017-03-03

    Although heat pump water heaters (HPWHs) have gained significant attention in recent years as a high efficiency electric water heating solution for single family homes, central HPWHs for commercial or multi-family applications are not as well documented in terms of measured performance and cost effectiveness. To evaluate this technology, the Alliance for Residential Building Innovation team monitored the performance of a 10.5 ton central HPWH installed on a student apartment building at the West Village Zero Net Energy Community in Davis, California. Monitoring data collected over a 16 month period were then used to validate a TRNSYS simulation model. The TRNSYS model was then used to project performance in different climates using local electric rates. Results of the study indicate that after some initial commissioning issues, the HPWH operated reliably with an annual average efficiency of 2.12 (Coefficient of Performance). The observed efficiency was lower than the unit's rated efficiency, primarily due to the fact that the system rarely operated under steady-state conditions. Changes in the system configuration, storage tank sizing, and control settings would likely improve the observed field efficiency. Modeling results suggest significant energy savings relative to electric storage water heating systems (typical annual efficiencies around 0.90) providing for typical simple paybacks of six to ten years without any incentives. The economics versus gas water heating are currently much more challenging given the current low natural gas prices in much of the country. Increased market size for this technology would benefit cost effectiveness and spur greater technology innovation.

  15. Multifamily Heat Pump Water Heater Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Weitzel, E. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2013-11-22

    Although heat pump water heaters (HPWHs) have gained significant attention in recent years as a high efficiency electric water heating solution for single family homes, central HPWHs for commercial or multi-family applications are not as well documented in terms of measured performance and cost effectiveness. To evaluate this technology, the Alliance for Residential Building Innovation team monitored the performance of a 10.5 ton central HPWH installed on a student apartment building at the West Village Zero Net Energy Community in Davis, California. Monitoring data collected over a 16 month period were then used to validate a TRNSYS simulation model. The TRNSYS model was then used to project performance in different climates using local electric rates. Results of the study indicate that after some initial commissioning issues, the HPWH operated reliably with an annual average efficiency of 2.12 (Coefficient of Performance). The observed efficiency was lower than the unit's rated efficiency, primarily due to the fact that the system rarely operated under steady-state conditions. Changes in the system configuration, storage tank sizing, and control settings would likely improve the observed field efficiency. Modeling results suggest significant energy savings relative to electric storage water heating systems (typical annual efficiencies around 0.90) providing for typical simple paybacks of six to ten years without any incentives. The economics versus gas water heating are currently much more challenging given the current low natural gas prices in much of the country. Increased market size for this technology would benefit cost effectiveness and spur greater technology innovation.

  16. Multifamily Heat Pump Water Heater Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, M. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Weitzel, E. [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2017-03-01

    Although heat pump water heaters (HPWHs) have gained significant attention in recent years as a high efficiency electric water heating solution for single family homes, central HPWHs for commercial or multi-family applications are not as well documented in terms of measured performance and cost effectiveness. To evaluate this technology, the Alliance for Residential Building Innovation team monitored the performance of a 10.5 ton central HPWH installed on a student apartment building at the West Village Zero Net Energy Community in Davis, California. Monitoring data collected over a 16 month period were then used to validate a TRNSYS simulation model. The TRNSYS model was then used to project performance in different climates using local electric rates. Results of the study indicate that after some initial commissioning issues, the HPWH operated reliably with an annual average efficiency of 2.12 (Coefficient of Performance). The observed efficiency was lower than the unit's rated efficiency, primarily due to the fact that the system rarely operated under steady-state conditions. Changes in the system configuration, storage tank sizing, and control settings would likely improve the observed field efficiency. Modeling results suggest significant energy savings relative to electric storage water heating systems (typical annual efficiencies around 0.90) providing for typical simple paybacks of six to ten years without any incentives. The economics versus gas water heating are currently much more challenging given the current low natural gas prices in much of the country. Increased market size for this technology would benefit cost effectiveness and spur greater technology innovation.

  17. Comparative Study and Design of Solar Water Heater

    Directory of Open Access Journals (Sweden)

    K.Sainath,Y.krishna, Mohd Salahuddin, Mohammed Siddique Ahmed, Md Ismail, Syed Rahman,Mohammed Noman, Mohd Khaleel Ullah, Faraz Ur Rehman Azhar, Mohd Moizuddin,Mohd Riyaz Uddin.

    2014-10-01

    Full Text Available A solar water heater design is made from the plastic bottles of thumps up & plastic pipe(p.v.c run up by the centre of each solar heater in a row of bottles, these bottles act as glazing & hold reflectors made from the black paint. Solar water heaters are made of two basic parts: a solar collector that gathers radiant energy and a storage tank for the hot water inside. These systems are used to heat water for swimming pools, as well as for domestic cooking and cleaning needs. A system in which the sun’s heat is gathered by a solar collector and used to increase the temperature of a heat-transfer fluid , which flows through the pipes in the collector; the heat contained in this fluid then is conveyed and transferred to the water to be heated. Solar water heaters use the solar energy from the sun to generate heat (not electricity which can then be used to heat water for showering, space heating, industrial processes or even solar cooling. However, the research shows that the electric water spends about the 25% of its home energy costs on heating water. If we make a water heater without the collector then we can save a lot of money solar water heater do not polluted if one investing on SWH avoids carbon dioxide nitrogen oxide and sulphur dioxide and the other air pollution wastes and the utility generates power on your bum fuel to heat your household water when SWH replaces the an electric water heater. This electric displaced over 20 years replaced more than 50 tones avoided c02 emissions alone co2 traps heat in the upper most atmosphere thus, contributing to the ‘Green House Effect

  18. Engineering solutions for polymer composites solar water heaters production

    Science.gov (United States)

    Frid, S. E.; Arsatov, A. V.; Oshchepkov, M. Yu.

    2016-06-01

    Analysis of engineering solutions aimed at a considerable decrease of solar water heaters cost via the use of polymer composites in heaters construction and solar collector and heat storage integration into a single device representing an integrated unit results are considered. Possibilities of creating solar water heaters of only three components and changing welding, soldering, mechanical treatment, and assembly of a complicate construction for large components molding of polymer composites and their gluing are demonstrated. Materials of unit components and engineering solutions for their manufacturing are analyzed with consideration for construction requirements of solar water heaters. Optimal materials are fiber glass and carbon-filled plastics based on hot-cure thermosets, and an optimal molding technology is hot molding. It is necessary to manufacture the absorbing panel as corrugated and to use a special paint as its selective coating. Parameters of the unit have been optimized by calculation. Developed two-dimensional numerical model of the unit demonstrates good agreement with the experiment. Optimal ratio of daily load to receiving surface area of a solar water heater operating on a clear summer day in the midland of Russia is 130‒150 L/m2. Storage tank volume and load schedule have a slight effect on solar water heater output. A thermal insulation layer of 35‒40 mm is sufficient to provide an efficient thermal insulation of the back and side walls. An experimental model layout representing a solar water heater prototype of a prime cost of 70‒90/(m2 receiving surface) has been developed for a manufacturing volume of no less than 5000 pieces per year.

  19. The Mechanical Properties of Candidate Superalloys for a Hybrid Turbine Disk

    Science.gov (United States)

    Gabb, Timothy P.; MacKay, Rebecca A.; Draper, Susan L.; Sudbrack, Chantal K.; Nathal, Michael V.

    2013-01-01

    The mechanical properties of several cast blade superalloys and one powder metallurgy disk superalloy were assessed for potential use in a dual alloy hybrid disk concept of joined dissimilar bore and web materials. Grain size was varied for each superalloy class. Tensile, creep, fatigue, and notch fatigue tests were performed at 704 to 815 degC. Typical microstructures and failure modes were determined. Preferred materials were then selected for future study as the bore and rim alloys in this hybrid disk concept. Powder metallurgy superalloy LSHR at 15 micron grain size and single crystal superalloy LDS-1101+Hf were selected for further study, and future work is recommended to develop the hybrid disk concept.

  20. Heat Pump Water Heaters and American Homes: A Good Fit?

    Energy Technology Data Exchange (ETDEWEB)

    Franco, Victor; Lekov, Alex; Meyers, Steve; Letschert, Virginie

    2010-05-14

    Heat pump water heaters (HPWHs) are over twice as energy-efficient as conventional electric resistance water heaters, with the potential to save substantial amounts of electricity. Drawing on analysis conducted for the U.S. Department of Energy's recently-concluded rulemaking on amended standards for water heaters, this paper evaluates key issues that will determine how well, and to what extent, this technology will fit in American homes. The key issues include: 1) equipment cost of HPWHs; 2) cooling of the indoor environment by HPWHs; 3) size and air flow requirements of HPWHs; 4) performance of HPWH under different climate conditions and varying hot water use patterns; and 5) operating cost savings under different electricity prices and hot water use. The paper presents the results of a life-cycle cost analysis of the adoption of HPWHs in a representative sample of American homes, as well as national impact analysis for different market share scenarios. Assuming equipment costs that would result from high production volume, the results show that HPWHs can be cost effective in all regions for most single family homes, especially when the water heater is not installed in a conditioned space. HPWHs are not cost effective for most manufactured home and multi-family installations, due to lower average hot water use and the water heater in the majority of cases being installed in conditioned space, where cooling of the indoor environment and size and air flow requirements of HPWHs increase installation costs.

  1. Optimal Heater Control with Technology of Fault Tolerance for Compensating Thermoforming Preheating System

    Directory of Open Access Journals (Sweden)

    Zhen-Zhe Li

    2015-01-01

    Full Text Available The adjustment of heater power is very important because the distribution of thickness strongly depends on the distribution of sheet temperature. In this paper, the steady state optimum distribution of heater power is searched by numerical optimization in order to get uniform sheet temperature. In the following step, optimal heater power distribution with a damaged heater was found out using the technology of fault tolerance, which will be used to reduce the repairing time when some heaters are damaged. The merit of this work is that the design variable was the power of each heater which can be directly used in the preheating process of thermoforming.

  2. Generation of ionospheric ducts by the HAARP HF heater

    Energy Technology Data Exchange (ETDEWEB)

    Cohen, J A; Pradipta, R; Burton, L M; Labno, A; Lee, M C [Massachusetts Institute of Technology, Cambridge, MA 02139 (United States); Watkins, B J; Fallen, C [University of Alaska Fairbanks, Fairbanks, AK 99775 (United States); Kuo, S P [New York University, Brooklyn, NY 11201 (United States); Burke, W J [Air Force Research Laboratory, Hanscom AFB, MA 01731 (United States); Mabius, D; See, B Z, E-mail: mclee@mit.edu [Boston University, Boston, MA 02215 (United States)

    2010-12-15

    We report an investigation of ionospheric ducts having the shape of large plasma sheets, generated by vertically transmitted HAARP HF heater waves in several experiments conducted in Gakona, Alaska. Theory predicts that O-mode heater wave-created ionospheric ducts form parallel-plate waveguides within the meridional plane, and those generated by the X-mode heater waves are orthogonal to the meridional plane. Our theoretical prediction is supported by measurements of ionosonde data (namely ionograms), range-time-intensity (RTI) plots of UHF and HF backscatter radars, as well as magnetometer data analyses. When these plasma sheets experienced ExB drifts, they were intercepted by the HAARP UHF radar and seen as slanted stripes in the RTI plots. This striking feature was also observed in our earlier experiments using the Arecibo UHF radar.

  3. Development of a cost effective microscope heater stage

    Science.gov (United States)

    Dugre, Joshua; Prayaga, Chandra; Wade, Aaron

    Utilizing 3D printing technology, a heater stage has been developed and implemented for microscopic systems. Due to the flexibility of 3D printing,the heater stage can be easily modified to fit any sample size with only slight modifications to the heating element being required. The sample in contact with the heating element can also easily be secured in a thermal insulator, such as aluminum foil. The thermal gradient of the heater stage has been recorded to be less than 1°C and has been compared to more expensive designs, and the cost effectiveness of the system has been determined. The system has been tested with a sample of the liquid crystal 8CB in order to determine the exact temperatures of the phase transitions of the crystal to verify that the system is applicable to a wide range of experimental physics. UWF Quality Enhancement Plan Award.

  4. Our Environment in Hot Water: Comparing Water Heaters, A Life Cycle Approach Comparing Tank and Tankless Water Heaters in California

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Alison; McMahon, James; Masanet, Eric; Lutz, Jim

    2008-08-13

    Residential water heating is a large source of energy use in California homes. This project took a life cycle approach to comparing tank and tankless water heaters in Northern and Southern California. Information about the life cycle phases was calculated using the European Union's Methodology study for EcoDesign of Energy-using Products (MEEUP) and the National Renewable Energy Laboratory's Life Cycle Inventory (NREL LCI) database. In a unit-to-unit comparison, it was found that tankless water heaters would lessen impacts of water heating by reducing annual energy use by 2800 MJ/year (16% compared to tank), and reducing global warming emissions by 175 kg CO2 eqv./year (18% reduction). Overall, the production and combustion of natural gas in the use phase had the largest impact. Total waste, VOCs, PAHs, particulate matter, and heavy-metals-to-air categories were also affected relatively strongly by manufacturing processes. It was estimated that tankless water heater users would have to use 10 more gallons of hot water a day (an increased usage of approximately 20%) to have the same impact as tank water heaters. The project results suggest that if a higher percentage of Californians used tankless water heaters, environmental impacts caused by water heating would be smaller.

  5. Flat plate solar air heater with latent heat storage

    Science.gov (United States)

    Touati, B.; Kerroumi, N.; Virgone, J.

    2017-02-01

    Our work contains two parts, first is an experimental study of the solar air heater with a simple flow and forced convection, we can use thatlaste oneit in many engineering's sectors as solardrying, space heating in particular. The second part is a numerical study with ansys fluent 15 of the storage of part of this solar thermal energy produced,using latent heat by using phase change materials (PCM). In the experimental parts, we realize and tested our solar air heater in URER.MS ADRAR, locate in southwest Algeria. Where we measured the solarradiation, ambient temperature, air flow, thetemperature of the absorber, glasses and the outlet temperature of the solar air heater from the Sunrise to the sunset. In the second part, we added a PCM at outlet part of the solar air heater. This PCM store a part of the energy produced in the day to be used in peak period at evening by using the latent heat where the PCMs present a grateful storagesystem.A numerical study of the fusion or also named the charging of the PCM using ANSYS Fluent 15, this code use the method of enthalpies to solve the fusion and solidification formulations. Furthermore, to improve the conjugate heat transfer between the heat transfer fluid (Air heated in solar plate air heater) and the PCM, we simulate the effect of adding fins to our geometry. Also, four user define are write in C code to describe the thermophysicalpropriety of the PCM, and the inlet temperature of our geometry which is the temperature at the outflow of the solar heater.

  6. Process for thermal imaging scanning of a swaged heater for an anode subassembly of a hollow cathode assembly

    Science.gov (United States)

    Patterson, Michael J. (Inventor); Verhey, Timothy R. R. (Inventor); Soulas, George C. (Inventor)

    2004-01-01

    A process for thermal imaging scanning of a swaged heater of an anode subassembly of a hollow cathode assembly, comprising scanning a swaged heater with a thermal imaging radiometer to measure a temperature distribution of the heater; raising the current in a power supply to increase the temperature of the swaged heater; and measuring the swaged heater temperature using the radiometer, whereupon the temperature distribution along the length of the heater shall be less than plus or minus 5 degrees C.

  7. Performance of Thermosyphon Solar Water Heaters in Series

    Directory of Open Access Journals (Sweden)

    Tsong-Sheng Lee

    2012-08-01

    Full Text Available More than a single thermosyphon solar water heater may be employed in applications when considerable hot water consumption is required. In this experimental investigation, eight typical Taiwanese solar water heaters were connected in series. Degree of temperature stratification and thermosyphon flow rate in a horizontal tank were evaluated. The system was tested under no-load, intermittent and continuous load conditions. Results showed that there was stratification in tanks under the no-load condition. Temperature stratification also redeveloped after the draw-off. Analysis of thermal performance of the system was conducted for each condition.

  8. Lightweight Radioisotope Heater Unit (LWRHU) production for the Cassini mission

    Energy Technology Data Exchange (ETDEWEB)

    Rinehart, G.H.

    1996-06-01

    The Lightweight Radioisotope Heater Unit (LWRHU) is a {sup 238}PuO{sub 2} fueled heat source designed to provide a thermal watt of power for space missions. The LWRHU will be used to maintain the temperature of various components on the spacecraft at the required level. The heat source consists of a {sup 238}PuO{sub 2} fuel pellet, a Pt-30Rh capsule, a pyrolytic graphite insulator, and a woven graphite aeroshell assembly. Los Alamos has fabricated 180 heater units, which will be used on the Cassini mission. This report summarizes the specifications, fabrication processes, and production data for the heat sources fabricated at Los Alamos.

  9. Development of heat pipes for solar water heaters

    Energy Technology Data Exchange (ETDEWEB)

    Akyurt, M.

    1984-01-01

    Numerous heat pipes were designed, manufactured, and filled on a specially developed filling rig. Each heat pipe was incorporated into a prototype solar water heater developed for this purpose, and was tested under actual insolation conditions. An extensive testing program lasting for more than a year revealed that the heat pipes perform satisfactorily as heat transfer elements in solar water heaters. A special heat pipe featuring a compact and effective condenser configuration was also tested. It was observed to likewise exhibit isothermal behavior and hence promised potential for large scale solar applications.

  10. Heater-Integrated Cantilevers for Nano-Samples Thermogravimetric Analysis

    Directory of Open Access Journals (Sweden)

    Valeria Toffoli

    2013-12-01

    Full Text Available The design and characteristics of a micro-system for thermogravimetric analysis (TGA in which heater, temperature sensor and mass sensor are integrated into a single device are presented. The system consists of a suspended cantilever that incorporates a microfabricated resistor, used as both heater and thermometer. A three-dimensional finite element analysis was used to define the structure parameters. TGA sensors were fabricated by standard microlithographic techniques and tested using milli-Q water and polyurethane microcapsule. The results demonstrated that our approach provides a faster and more sensitive TGA with respect to commercial systems.

  11. Overview 2004 of NASA Stirling-Convertor CFD-Model Development and Regenerator R&D Efforts

    Science.gov (United States)

    Tew, Roy C.; Dyson, Rodger W.; Wilson, Scott D.; Demko, Rikako

    2005-01-01

    This paper reports on accomplishments in 2004 in development of Stirling-convertor CFD model at NASA GRC and via a NASA grant, a Stirling regenerator-research effort being conducted via a NASA grant (a follow-on effort to an earlier DOE contract), and a regenerator-microfabrication contract for development of a "next-generation Stirling regenerator." Cleveland State University is the lead organization for all three grant/contractual efforts, with the University of Minnesota and Gedeor Associates as subcontractors. Also, the Stirling Technology Co. and Sunpower, Inc. are both involved in all three efforts, either as funded or unfunded participants. International Mezzo Technologies of Baton Rouge, LA is the regenerator fabricator for the regenerator-microfabrication contract. Results of the efforts in these three areas are summarized.

  12. Development of mini linac-based positron source and an efficient positronium convertor for positively charged antihydrogen production

    Science.gov (United States)

    Muranaka, T.; Debu, P.; Dupré, P.; Liszkay, L.; Mansoulie, B.; Pérez, P.; Rey, J. M.; Ruiz, N.; Sacquin, Y.; Crivelli, P.; Gendotti, U.; Rubbia, A.

    2010-04-01

    We have installed in Saclay a facility for an intense positron source in November 2008. It is based on a compact 5.5 MeV electron linac connected to a reaction chamber with a tungsten target inside to produce positrons via pair production. The expected production rate for fast positrons is 5·1011 per second. The study of moderation of fast positrons and the construction of a slow positron trap are underway. In parallel, we have investigated an efficient positron-positronium convertor using porous silica materials. These studies are parts of a project to produce positively charged antihydrogen ions aiming to demonstrate the feasibility of a free fall antigravity measurement of neutral antihydrogen.

  13. Determining the Status of Organizational Agility Capabilities in complementary and convertor Agricultural Industries using the Fuzzy Approach

    Directory of Open Access Journals (Sweden)

    2014-03-01

    Full Text Available Manufacturing industries of agricultural products, which constitute a considerable part of different countries’ economies, are seeking new profitable opportunities by increasing competition at the international level. Organizational agility is new method and philosophy of production that seeks to react effectively to the variable and unpredictable environment and to utilize the changes as chances for organizational progress and profitability. In this regard, the present research aims to survey the capabilities of organizational agility in complementary and convertor agricultural industries. For this purpose, based on organizational agility literature, four variables- responsiveness, competency, flexibility, and quickness- were examined as the agility capabilities. The research method was descriptive, and the statistical population included 142 managers of Agricultural industries in East Azarbaijan Province during the year 2012. The study sample was calculated 117 using simple random sampling technique. For data collection, the questionnaire was designed by some scholars. The data was analyzed by means of descriptive statistics, inferential statistics and fuzzy set theory. The results showed that the complementary and the convertor agricultural industries of the province have obtained scores higher than the average for the capabilities of responsiveness, flexibility, and quickness but a lower one for the capability of the competency. With regard to the fact that compiling the strategic vision, technological ability, and introducing the new products are among the main components of achieving competency, it is suggested that managers of this sector should, in order to reinforce competency in agricultural industries, pay special attention to compiling the strategic vision, making use of information technology, and using the new opportunities of the market to introduce the new products.

  14. Thermal injuries caused by ignition of volatile substances by gas water heaters.

    Science.gov (United States)

    Rutan, R L; Desai, M H; Herndon, D N

    1993-01-01

    Based on the cumulative data of this tertiary care facility over the past 25 years, one out of every 70 pediatric patients admitted to our institution sustained their injuries during an explosive event instigated by the ignition of volatile substances from gas water heaters. The majority of injuries related to gas water heaters can be prevented by decreasing the temperature setpoint of the heater, by protecting the heater element itself, and by elevating the water heater to 18 inches above the floor. The first two issues have been adequately addressed; however, gas-fueled water heaters continue to be installed at floor level. Current national guidelines are too rigid and do not adequately address water-heater installation in private residences. Although general prevention campaigns target appropriate storage of volatile substances, they rarely address the explosive potential of gas water heaters in combination with combustible fumes.

  15. Microstructural evolution and castability prediction in newly designed modern third-generation nickel-based superalloys

    Science.gov (United States)

    Naffakh-Moosavy, Homam

    2016-05-01

    The present research aims to establish a quantitative relation between microstructure and chemical composition (i.e., Ti, Al, and Nb) of newly designed nickel-based superalloys. This research attempts to identify an optimum microstructure at which the minimum quantities of γ/γ' and γ/γ″ compounds are achieved and the best castability is predicted. The results demonstrate that the highest quantity of intermetallic eutectics (i.e., 41.5wt%) is formed at 9.8wt% (Ti + Al). A significant quantity of intermetallics formed in superalloy 1 (with a composition of γ - 9.8wt% (Ti + Al)), which can deteriorate its castability. The type and morphology of the eutectics changed and the amount considerably decreased with decreasing Ti + Al content in superalloy 2 (with a composition of γ - 7.6wt% (Ti + Al), 1.5wt% Nb). Thus, it is predicted that the castability would improve for superalloy 2. The same trend was observed for superalloy 4 (with a composition of γ - 3.7wt% (Ti + Al), 4.4wt% Nb). This means that the amount of Laves increases with increasing Nb (to 4.4wt%) and decreasing Ti + Al (to 3.7wt%) in superalloy 4. The best castability was predicted for superalloy 3 (with a composition of γ - 5.7wt% (Ti + Al), 2.8wt% Nb).

  16. Innovative technologies for powder metallurgy-based disk superalloys: Progress and proposal

    Science.gov (United States)

    Chong-Lin, Jia; Chang-Chun, Ge; Qing-Zhi, Yan

    2016-02-01

    Powder metallurgy (PM) superalloys are an important class of high temperature structural materials, key to the rotating components of aero engines. In the purview of the present challenges associated with PM superalloys, two novel approaches namely, powder preparation and the innovative spray-forming technique (for making turbine disk) are proposed and studied. Subsequently, advanced technologies like electrode-induction-melting gas atomization (EIGA), and spark-plasma discharge spheroidization (SPDS) are introduced, for ceramic-free superalloy powders. Presently, new processing routes are sought after for preparing finer and cleaner raw powders for disk superalloys. The progress of research in spray-formed PM superalloys is first summarized in detail. The spray-formed superalloy disks specifically exhibit excellent mechanical properties. This paper reviews the recent progress in innovative technologies for PM superalloys, with an emphasis on new ideas and approaches, central to the innovation driving techniques like powder processing and spray forming. Project supported by the National Natural Science Foundation of China (Grant Nos. 50974016 and 50071014).

  17. Hot deformation behavior of delta-processed superalloy 718

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Y., E-mail: wangyanhit@yahoo.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); School of Aeronautics and Astronautics, Central South University, Changsha 410083 (China); Shao, W.Z.; Zhen, L.; Zhang, B.Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2011-03-25

    Research highlights: {yields} The peak stress for hot deformation can be described by the Z parameter. {yields} The grain size of DRX was inversely proportional to the Z parameter. {yields} The dissolution of {delta} phases was greatly accelerated under hot deformation. {yields}The {delta} phase stimulated nucleation can serve as the main DRX mechanism. - Abstract: Flow stress behavior and microstructures during hot compression of delta-processed superalloy 718 at temperatures from 950 to 1100 deg. C with strain rates of 10{sup -3} to 1 s{sup -1} were investigated by optical microscopy (OM), electron backscatter diffraction (EBSD) technique and transmission electron microscopy (TEM). The relationship between the peak stress and the deformation conditions can be expressed by a hyperbolic-sine type equation. The activation energy for the delta-processed superalloy 718 is determined to be 467 kJ/mol. The change of the dominant deformation mechanisms leads to the decrease of stress exponent and the increase of activation energy with increasing temperature. The dynamically recrystallized grain size is inversely proportional to the Zener-Hollomon (Z) parameter. It is found that the dissolution rate of {delta} phases under hot deformation conditions is much faster than that under static conditions. Dislocation, vacancy and curvature play important roles in the dissolution of {delta} phases. The main nucleation mechanisms of dynamic recrystallization (DRX) for the delta-processed superalloy 718 include the bulging of original grain boundaries and the {delta} phase stimulated DRX nucleation, which is closely related to the dissolution behavior of {delta} phases under certain deformation conditions.

  18. Pulsed laser-assisted machining of Inconel 718 superalloy

    Science.gov (United States)

    Azhdari Tadavani, Soheila; Shoja Razavi, Reza; Vafaei, Reza

    2017-01-01

    Nickel-based superalloys including Inconel 718(IN718) are widely used in aerospace industries due to their superior high temperature strength, toughness, and corrosion resistance. These alloys are difficult to machine mainly because of their low thermal conductivity and high work hardening rate, which cause steep temperature gradient and high cutting forces at the tool edge. The application of laser assisted machining is the subject of many new researches since shear forces; surface coarsening and tool wear are reduced. The aim of this investigation was to evaluate laser assisted machining behavior of a 718 Inconel superalloy from the view point of machining specific energy, surface roughness, tool wear and chip appearance. Experimental apparatuses used included optical and scanning electron microscopy, spark emission spectroscopy, and EDS analysis. The results indicated that increasing the temperature to about 540 °C just ahead of primary shear zone, can result in 35% reduction of machining specific energy, in comparison with conventional machining. Furthermore, surface coarsening and tool wear were reduced by 22% and 23% respectively. Flank wear was the main deteriorating factor on cutting tools during laser assisted machining. SEM micrographs indicated that increase in temperature has no noticeable effect on finished workpiece surface. Analysis of variance obtained from regression analysis indicated that frequency of laser beam has the most influential effect on temperature. The optimum conditions for laser assisted machining of 718 superalloy is suggested as follows: 80 Hz frequency, 400 W power, 24 m/min cutting speed, and 0.052 mm/rev feed rate along with 540 °C temperature, 2.51 J/mm2 machining specific energy and 130 N cutting force.

  19. High-Temperature Compatible Nickel Silicide Thermometer And Heater For Catalytic Chemical Microreactors

    DEFF Research Database (Denmark)

    Jensen, Søren; Quaade, U.J.; Hansen, Ole

    2005-01-01

    Integration of heaters and thermometers is important for agile and accurate control and measurement of the thermal reaction conditions in microfabricated chemical reactors (microreactors). This paper describes development and operation of nickel silicide heaters and temperature sensors...... for temperatures exceeding 700 °C. The heaters and thermometers are integrated with chemical microreactors for heterogeneous catalytic conversion of gasses, and thermally activated catalytic conversion of CO to CO2 in the reactors is demonstrated. The heaters and thermometers are shown to be compatible...

  20. Comparative performance of coriander dryer coupled to solar air heater and solar air-heater-cum-rockbed storage

    Energy Technology Data Exchange (ETDEWEB)

    Chauhan, P.M.; Choudhury, C.; Garg, H.P. [Indian Inst. of Technology, Centre for Energy Studies, New Delhi (India)

    1996-03-01

    In the present communication, efforts have been made to study the drying characteristics of coriander in a stationary 0.5 tonne/batch capacity deep-bed dryer coupled to a solar air heater and a rockbed storage unit to receive hot air during sunshine and off-sunshine hours, respectively. The drying bed was assumed to consist of a number of thin layers of grains stacked upon each other. The theoretical investigation was made by writing the energy and mass balance equations for different components of the dryer-cum-air-heater-cum-storage and by adopting a finite difference approach for simulation. (author)

  1. Fatigue Behavior and Deformation Mechanisms in Inconel 718 Superalloy Investigated

    Science.gov (United States)

    2005-01-01

    The nickel-base superalloy Inconel 718 (IN 718) is used as a structural material for a variety of components in the space shuttle main engine (SSME) and accounts for more than half of the total weight of this engine. IN 718 is the bill-of-material for the pressure vessels of nickel-hydrogen batteries for the space station. In the case of the space shuttle main engine, structural components are typically subjected to startup and shutdown load transients and occasional overloads in addition to high-frequency vibratory loads from routine operation. The nickel-hydrogen battery cells are prooftested before service and are subjected to fluctuating pressure loads during operation. In both of these applications, the structural material is subjected to a monotonic load initially, which is subsequently followed by fatigue. To assess the life of these structural components, it is necessary to determine the influence of a prior monotonic load on the subsequent fatigue life of the superalloy. An insight into the underlying deformation and damage mechanisms is also required to properly account for the interaction between the prior monotonic load and the subsequent fatigue loading. An experimental investigation was conducted to establish the effect of prior monotonic straining on the subsequent fatigue behavior of wrought, double-aged, IN 718 at room temperature. First, monotonic strain tests and fully-reversed, strain-controlled fatigue tests were conducted on uniform-gage-section IN 718 specimens. Next, fully reversed fatigue tests were conducted under strain control on specimens that were monotonically strained in tension. Results from this investigation indicated that prior monotonic straining reduced the fatigue resistance of the superalloy particularly at the lowest strain range. Some of the tested specimens were sectioned and examined by transmission electron microscopy to reveal typical microstructures as well as the active deformation and damage mechanisms under each of

  2. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF NOVEL 718 SUPERALLOY

    Institute of Scientific and Technical Information of China (English)

    J.H. Du; X.D. Lü; J.L. Qu; Q. Deng; J.Y. Zhuang; Z.Y. Zhong

    2006-01-01

    Recently, a novel 718 superalloy with remarkable structural stability at 680℃ has been designed and fabricated by CISRI (Central Iron and Steel Research Institute) etc. Phase identification of novel 718 alloy under the above-mentioned heat-treatment condition was performed using optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Results show that the novel 718 alloy has outstanding structural stability at 680℃. The novel 718alloy possess excellent structural stability and good mechanical properties, which is attributed to y-phase strengthening and also to the specific sandwich structure of the γ′ + γ" strengthening phase.

  3. 77 FR 74559 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Water Heaters...

    Science.gov (United States)

    2012-12-17

    ... descriptors (i.e., thermal efficiency and pool heater heating seasonal efficiency), as well as seasonal energy... thermal efficiency metric for pool heaters, but did not propose an integrated annual fuel utilization... states that for pool heaters, the descriptor shall be thermal efficiency. (42 U.S.C....

  4. 30 CFR 75.341 - Direct-fired intake air heaters.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Direct-fired intake air heaters. 75.341 Section... air heaters. (a) If any system used to heat intake air malfunctions, the heaters affected shall switch off automatically. (b) Thermal overload devices shall protect the blower motor from overheating....

  5. 46 CFR 61.30-5 - Preparation of thermal fluid heater for inspection and test.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Preparation of thermal fluid heater for inspection and... ENGINEERING PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Fired Thermal Fluid Heaters § 61.30-5 Preparation of thermal fluid heater for inspection and test. For visual inspection, access plates and...

  6. 76 FR 63211 - Energy Efficiency Program: Test Procedures for Residential Water Heaters, Direct Heating...

    Science.gov (United States)

    2011-10-12

    ... descriptors (i.e., thermal efficiency and pool heater heating seasonal efficiency), as well as seasonal energy... ``efficiency descriptor,'' EPCA specifies that for pool heaters, the efficiency descriptor shall be ``thermal efficiency.'' (42 U.S.C. 6291(22)(E)) Further, EPCA defines the ``thermal efficiency of pool heaters'' as...

  7. Recovery Act: Water Heater ZigBee Open Standard Wireless Controller

    Energy Technology Data Exchange (ETDEWEB)

    Butler, William P. [Emerson Electric Co., St. Louis, MO (United States); Buescher, Tom [Emerson Electric Co., St. Louis, MO (United States)

    2014-04-30

    The objective of Emerson's Water Heater ZigBee Open Standard Wireless Controller is to support the DOE's AARA priority for Clean, Secure Energy by designing a water heater control that levels out residential and small business peak electricity demand through thermal energy storage in the water heater tank.

  8. TOTAL PARTICLE, SULFATE, AND ACIDIC AEROSOL EMISSIONS FROM KEROSENE SPACE HEATERS

    Science.gov (United States)

    Chamber studies were conducted on four unvented kerosene space heaters to assess emissions of total particle, sulfate, and acidic aerosol. The heaters tested represented four burner designs currently in use by the public. Kerosene space heaters are a potential source of fine part...

  9. Mountain Plains Learning Experience Guide: Appliance Repair. Course: Heater-Type Appliances.

    Science.gov (United States)

    Ziller, T.

    One of two individualized courses included in an appliance repair curriculum (see CE 027 767), this course covers minor and major heater-type appliances. The course is comprised of six units: (1) Irons, (2) Roasters, (3) Space Heaters, (4) Water Heaters, (5) Electric Ranges, and (6) Gas Ranges. Each unit begins with a Unit Learning Experience…

  10. 40 CFR 63.7506 - Do any boilers or process heaters have limited requirements?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Do any boilers or process heaters have limited requirements? 63.7506 Section 63.7506 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY... or process heaters have limited requirements? (a) New or reconstructed boilers and process heaters...

  11. Laboratory Performance Evaluation of Residential Integrated Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B.; Hudon, K.; Christensen, D.

    2014-06-01

    This paper explores the laboratory performance of five integrated Heat Pump Water Heaters (HPWHs) across a wide range of operating conditions representative of US climate regions. HPWHs are expected to provide significant energy savings in certain climate zones when compared to typical electric resistance water heaters. Results show that this technology is a viable option in most climates, but differences in control schemes and design features impact the performance of the units tested. Tests were conducted to map heat pump performance across the operating range and to determine the logic used to control the heat pump and the backup electric heaters. Other tests performed include two unique draw profile tests, reduced air flow performance tests and the standard DOE rating tests. The results from all these tests are presented here for all five units tested. The results of these tests will be used to improve the EnergyPlus heat pump water heater for use in BEopt(tm) whole-house building simulations.

  12. Laboratory Performance Evaluation of Residential Integrated Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Sparn, B.; Hudon, K.; Christensen, D.

    2014-06-01

    This paper explores the laboratory performance of five integrated Heat Pump Water Heaters (HPWHs) across a wide range of operating conditions representative of U.S. climate regions. HPWHs are expected to provide significant energy savings in certain climate zones when compared to typical electric resistance water heaters. Results show that this technology is a viable option in most climates, but differences in control schemes and design features impact the performance of the units tested. Tests were conducted to map heat pump performance across the operating range and to determine the logic used to control the heat pump and the backup electric heaters. Other tests performed include two unique draw profile tests, reduced air flow performance tests and the standard DOE rating tests. The results from all these tests are presented here for all five units tested. The results of these tests will be used to improve the EnergyPlus heat pump water heater for use in BEopt™ whole-house building simulations.

  13. Solar water heaters in China: A new day dawning

    NARCIS (Netherlands)

    Han, Jingyi; Mol, A.P.J.; Lu, Y.

    2010-01-01

    Solar thermal utilization, especially the application of solar water heater technology, has developed rapidly in China in recent decades. Manufacturing and marketing developments have been especially strong in provinces such as Zhejiang, Shandong and Jiangsu. This paper takes Zhejiang, a relatively

  14. Fast thermal nanoimprint lithography by a stamp with integrated heater

    DEFF Research Database (Denmark)

    Tormen, Massimo; Malureanu, Radu; Pedersen, Rasmus Haugstrup

    2008-01-01

    We propose fast nanoimprinting lithography (NIL) process based on the use of stamps with integrated heater. The latter consists of heavily ion implantation n-type doped silicon layer buried below the microstructured surface of the stamp. The stamp is heated by Joule effect, by 50 μs 25 Hz...

  15. Demand Response Performance of GE Hybrid Heat Pump Water Heater

    Energy Technology Data Exchange (ETDEWEB)

    Widder, Sarah H.; Parker, Graham B.; Petersen, Joseph M.; Baechler, Michael C.

    2013-07-01

    This report describes a project to evaluate and document the DR performance of HPWH as compared to ERWH for two primary types of DR events: peak curtailments and balancing reserves. The experiments were conducted with GE second-generation “Brillion”-enabled GeoSpring hybrid water heaters in the PNNL Lab Homes, with one GE GeoSpring water heater operating in “Standard” electric resistance mode to represent the baseline and one GE GeoSpring water heater operating in “Heat Pump” mode to provide the comparison to heat pump-only demand response. It is expected that “Hybrid” DR performance, which would engage both the heat pump and electric elements, could be interpolated from these two experimental extremes. Signals were sent simultaneously to the two water heaters in the side-by-side PNNL Lab Homes under highly controlled, simulated occupancy conditions. This report presents the results of the evaluation, which documents the demand-response capability of the GE GeoSpring HPWH for peak load reduction and regulation services. The sections describe the experimental protocol and test apparatus used to collect data, present the baselining procedure, discuss the results of the simulated DR events for the HPWH and ERWH, and synthesize key conclusions based on the collected data.

  16. Assessment of a Hybrid Retrofit Gas Water Heater

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, Marc [Davis Energy Group, Davis, CA (United States); Weitzel, Elizabeth [Davis Energy Group, Davis, CA (United States); Backman, Christine [Davis Energy Group, Davis, CA (United States)

    2017-02-28

    This project completed a modeling evaluation of a hybrid gas water heater that combines a reduced capacity tankless unit with a downsized storage tank. This product would meet a significant market need by providing a higher efficiency gas water heater solution for retrofit applications while maintaining compatibility with the 1/2 inch gas lines and standard B vents found in most homes. The TRNSYS simulation tool was used to model a base case 0.60 EF atmospheric gas storage water, a 0.82 EF non-condensing gas tankless water heater, an existing (high capacity) hybrid unit on the market, and an alternative hybrid unit with lower storage volume and reduced gas input requirements. Simulations were completed under a 'peak day' sizing scenario with 183 gpd hot water loads in a Minnesota winter climate case. Full-year simulations were then completed in three climates (ranging from Phoenix to Minneapolis) for three hot water load scenarios (36, 57, and 96 gpd). Model projections indicate that the alternative hybrid offers an average 4.5% efficiency improvement relative to the 0.60 EF gas storage unit across all scenarios modeled. The alternative hybrid water heater evaluated does show promise, but the current low cost of natural gas across much of the country and the relatively small incremental efficiency improvement poses challenges in initially building a market demand for the product.

  17. 14 CFR 25.859 - Combustion heater fire protection.

    Science.gov (United States)

    2010-01-01

    ... passages. (b) Ventilating air ducts. Each ventilating air duct passing through any fire zone must be..., the ventilating air duct downstream of each heater must be fireproof for a distance great enough to... fluids or vapors into the ventilating airstream. (c) Combustion air ducts. Each combustion air duct...

  18. 14 CFR 23.859 - Combustion heater fire protection.

    Science.gov (United States)

    2010-01-01

    ... passage that surrounds the combustion chamber. (b) Ventilating air ducts. Each ventilating air duct... fireproof valves or by equally effective means, the ventilating air duct downstream of each heater must be...) Combustion air ducts. Each combustion air duct must be fireproof for a distance great enough to...

  19. CHARACTERIZATION OF POPULATION AND USAGE OF UNVENTED KEROSENE SPACE HEATERS

    Science.gov (United States)

    The report gives results of a study of the market penetration of unvented kerosene space heaters (UKSHs) in the residential sector, The study was aimed at gathering baseline information to help assess the magnitude and potential severity of a problem involving emissions from unve...

  20. Assessment of a Hybrid Retrofit Gas Water Heater

    Energy Technology Data Exchange (ETDEWEB)

    Hoeschele, Marc [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Weitzel, Elizabeth [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States); Backman, Christine [Alliance for Residential Building Innovation (ARBI), Davis, CA (United States)

    2017-02-01

    This project completed a modeling evaluation of a hybrid gas water heater that combines a reduced capacity tankless unit with a downsized storage tank. This product would meet a significant market need by providing a higher efficiency gas water heater solution for retrofit applications while maintaining compatibility with the 1/2 inch gas lines and standard B vents found in most homes. The TRNSYS simulation tool was used to model a base case 0.60 EF atmospheric gas storage water, a 0.82 EF non-condensing gas tankless water heater, an existing (high capacity) hybrid unit on the market, and an alternative hybrid unit with lower storage volume and reduced gas input requirements. Simulations were completed under a 'peak day' sizing scenario with 183 gpd hot water loads in a Minnesota winter climate case. Full-year simulations were then completed in three climates (ranging from Phoenix to Minneapolis) for three hot water load scenarios (36, 57, and 96 gpd). Model projections indicate that the alternative hybrid offers an average 4.5% efficiency improvement relative to the 0.60 EF gas storage unit across all scenarios modeled. The alternative hybrid water heater evaluated does show promise, but the current low cost of natural gas across much of the country and the relatively small incremental efficiency improvement poses challenges in initially building a market demand for the product.

  1. Thermomechanics of the granular bed T-joint water heater

    Science.gov (United States)

    Teplitskii, Yu. S.; Belonovich, D. G.

    2012-11-01

    On the basis of the heat transfer model taking into account the radiative transport the temperature distribution and the resistance of the water heater with a granular packing having two independent air inlets have been investigated. The generalized dependence for calculating the resistance of the granular bed has been obtained.

  2. an automatic safety control for immersion water heater

    African Journals Online (AJOL)

    NIJOTECH

    heater in the Nigerian market in its current form is depicted ... the comparator used is an open collector type. It is instructive to take a close look at the operation of the Schmitt trigger. The equivalent .... additional advantage of keeping the water.

  3. Electrothermal pumping with interdigitated electrodes and resistive heaters.

    Science.gov (United States)

    Williams, Stuart J; Green, Nicolas G

    2015-08-01

    Interdigitated electrodes are used in electrokinetic lab-on-a-chip devices for dielectrophoretic trapping and characterization of suspended particles, as well as the production of field-induced fluid flow via AC electroosomosis and electrothermal mechanisms. However, the optimum design for dielectrophoresis, that if symmetrical electrodes, cannot induce bulk electrohydrodynamic pumping. In addition, the mechanism of intrinsic electrothermal pumping is affected by the properties of the fluid, with thermal fields being generated by Joule Heating. This work demonstrates the incorporation of an underlying thin film heater, electrically isolated from the interdigitated electrodes by an insulator layer, to enhance bulk electrothermal pumping. The use of integrated heaters allows the thermal field generation to be controlled independently of the electric field. Numerical simulations are performed to demonstrate the importance of geometrical arrangement of the heater with respect to the interdigitated electrodes, as well as electrode size, spacing, and arrangement. The optimization of such a system is a careful balance between electrokinetics, heat transfer, and fluid dynamics. The heater location and electrode spacing influence the rate of electrothermal pumping significantly more than electrode width and insulator layer thickness. This demonstration will aid in the development of microfluidic electrokinetic systems that want to utilize the advantages associated with electrothermal pumping while simultaneously applying other lab-on-a-chip electrokinetics like dielectrophoresis.

  4. Evaluation of the Demand Response Performance of Electric Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Mayhorn, Ebony T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Widder, Sarah H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Parker, Steven A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Pratt, Richard M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Chassin, Forrest S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-03-17

    The purpose of this project is to verify or refute many of the concerns raised by utilities regarding the ability of large tank HPWHs to perform DR by measuring the performance of HPWHs compared to ERWHs in providing DR services. perform DR by measuring the performance of HPWHs compared to ERWHs in providing DR services. This project was divided into three phases. Phase 1 consisted of week-long laboratory experiments designed to demonstrate technical feasibility of individual large-tank HPWHs in providing DR services compared to large-tank ERWHs. In Phase 2, the individual behaviors of the water heaters were then extrapolated to a population by first calibrating readily available water heater models developed in GridLAB-D simulation software to experimental results obtained in Phase 1. These models were used to simulate a population of water heaters and generate annual load profiles to assess the impacts on system-level power and residential load curves. Such population modeling allows for the inherent and permanent load reduction accomplished by the more efficient HPWHs to be considered, in addition to the temporal DR services the water heater can provide by switching ON or OFF as needed by utilities. The economic and emissions impacts of using large-tank water heaters in DR programs are then analyzed from the utility and consumer perspective, based on National Impacts Analysis in Phase 3. Phase 1 is discussed in this report. Details on Phases 2 and 3 can be found in the companion report (Cooke et al. 2014).

  5. Effect of Zr addition on precipitates in K4169 superalloy

    Directory of Open Access Journals (Sweden)

    Liu Jie

    2012-02-01

    Full Text Available In order to investigate the effect of Zr addition on the precipitations of K4169 superalloy, a manual electric arc furnace was used to prepare the superalloy with different Zr addition from 0.03wt.% to 0.07wt%. After standard heat treatment and long-time aging, the microstructures of the alloys were observed using XRD, SEM and TEM. The results show that Zr not only inhibits the precipitation of Laves phase at the grain boundary, but also significantly promotes the precipitation of earlobe-like γ′and γ″ phases. After long time aging at 680 ℃ for 500 h, the γ″phase grows up obviously and forms a γ′/γ′′clad microstructure when the Zr addition is 0.03 wt.%. A large number of fine orbed γ′particles precipitate in the grains and some γ″phase transforms to disk-like δ phase when the Zr addition increases to 0.05wt.%. The nano-polycrystalline γ′phase precipitates in the grains and there is a little δ phase when the Zr addition is 0.07wt.%. As the Zr addition increases, the amount of Laves phase at the grain boundary decreases at first, and then increases and forms flaky morphology.

  6. Recrystallization of Single Crystal Nickel-Based Superalloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Bing; TAO Chun-hu; LU Xin; LIU Chang-kui; HU Chun-yan; BAI Ming-yuan

    2009-01-01

    A series of experiments of investigating the recrystallization of single crystal DD3 superalloy were carried out. The threshold temperature for recrystallization and the effect of annealing temperature on recrystaUization were studied. The results show that the threshold temperature for recrystallization of the shot-peened DD3 samples is be-tween 1 000 ℃ and 1 050℃ under the condition of annealing for 2 h, and the recrystallization depth increases with the rise of the annealing temperature. Below 1 150 ℃, the recrystallization depth increases slowly with the tempera-ture climbing, while above 1 150 ℃, the recrystallization depth increases quickly with the rise of the temperature. The solution of the γ' phase is a critical factor of the recrystallization behavior of DD3 superalloy. In addition, the ki-netics and microstructural evolution of recrystallization at 1 200 ℃ were also studied. It is found that the recrystalli-zation progresses rapidly at 1 200℃ through the growth of fully developed recrystallized grains, and the recrystalli-zation process on the shot-peened surface is similar to that of wrought materials, including nucleation of reerystalliza-tion, growth of new grains into the matrix, and growth of new grains by swallowing up each other.

  7. Three-phase heaters with common overburden sections for heating subsurface formations

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J [Bellaire, TX

    2012-02-14

    A heating system for a subsurface formation is described. The heating system includes three substantially u-shaped heaters with first end portions of the heaters being electrically coupled to a single, three-phase wye transformer and second end portions of the heaters being electrically coupled to each other and/or to ground. The three heaters may enter the formation through a first common wellbore and exit the formation through a second common wellbore so that the magnetic fields of the three heaters at least partially cancel out in the common wellbores.

  8. Microstructural studies of carbides in MAR-M247 nickel-based superalloy

    Science.gov (United States)

    Szczotok, A.; Rodak, K.

    2012-05-01

    Carbides play an important role in the strengthening of microstructures of nickel-based superalloys. Grain boundary carbides prevent or retard grain-boundary sliding and make the grain boundary stronger. Carbides can also tie up certain elements that would otherwise promote phase instability during service. Various types of carbides are possible in the microstructure of nickel-based superalloys, depending on the superalloy composition and processing. In this paper, scanning electron and scanning transmission electron microscopy studies of carbides occurring in the microstructure of polycrystalline MAR-M247 nickel-based superalloy were carried out. In the present work, MC and M23C6 carbides in the MAR-M247 microstructure were examined.

  9. High temperature cyclic oxidation and hot corrosion behaviours of superalloys at 900°C

    Indian Academy of Sciences (India)

    Subhash Kamal; R Jayaganthan; S Prakash

    2010-06-01

    Oxidation and hot corrosion are serious problems in aircraft, marine, industrial, and land-base gas turbines. It is because of the usage of wide range of fuels coupled with increased operating temperatures, which leads to the degradation of turbine engines. To obviate these problems, superalloys, viz. Superni 75, Superni 718 and Superfer 800H superalloys (Midhani grade), are the prominent materials for the high temperature applications. It is very essential to investigate the degradation mechanism of superalloys due to oxidation and hot corrosion and substantiate the role of alloying elements for the formation of protective oxide films over the surface of the superalloys. Therefore, the present work investigates the oxidation and hot corrosion behaviour of superalloys exposed to air and molten salt (Na2SO4–60% V2O5) environment, respectively, at 900°C under cyclic conditions. The weight change measurements made on the superalloys during the experiments are used to determine the kinetics of oxidation and hot corrosion. X-ray diffraction (XRD), X-ray mapping and field emission scanning electron microscope (FESEM, FEI, Quanta 200F company) with EDAX Genesis software attachment, made in Czech Republic are used to characterize the corroded products of the superalloys. It is observed that the formation of scale rich in Cr2O3, NiO and spinel NiCr2O4 has contributed for the better oxidation and hot corrosion resistance of Superni 75; whereas relatively lesser hot corrosion resistance of Superfer 800H is due to the formation of non-protective oxides of iron and sulphides of iron and nickel. The parabolic rate constants calculated for the superalloys show that the corrosion rate is minimum in air as compared to molten salt environment.

  10. Additional thermal fatigue data on nickel- and cobalt-base superalloys, part 1

    Science.gov (United States)

    Howes, M. A. H.

    1973-01-01

    The fluidized bed technique was used to measure the relative thermal fatigue resistance of twenty-one superalloys. Among the thirty-six variations of composition, solidification method, and surface protection the cycles to cracking differed by two to three orders of magnitude. Some alloys suffered serious weight losses and oxidation. Thermal fatigue data, oxidation, and dimensional changes are reported. The types of superalloys are identified.

  11. Superalloys 1984; Proceedings of the Fifth International Symposium, Champion, PA, October 7-11, 1984

    Energy Technology Data Exchange (ETDEWEB)

    Radavich, J.F.; Gell, M.; Kortovich, C.S.; Bricknell, R.H.; Kent, W.B.

    1984-01-01

    The papers presented in this volume provide an overview of original research, development, and applications work on iron, cobalt, and nickel superalloys intended for elevated temperature usage. Topics discussed include polycrystalline castings and properties; directionally solidified and single crystal alloys and properties; powder processing, properties, and products; and advances in processing. The discussion also covers new alloys and alloying effects as well as the environmental behavior of superalloys and fracture mechanics.

  12. A Method of Stray Grain Suppression for Single-Crystal Superalloy During Seed Melt-Back

    Science.gov (United States)

    Xuan, Weidong; Lan, Jian; Liu, Huan; Li, Chuanjun; Zhong, Yunbo; Ren, Xingfu; Li, Xi; Cao, Guanghui; Ren, Zhongming

    2016-12-01

    The suppression of stray grains during seed melt-back of single-crystal superalloy through thermal resistance technique has been investigated based on both experimental observations and numerical simulation. The results indicate that the introduction of thermal resistance layer significantly suppresses the stray grain formation of single-crystal superalloy. Based on both theoretical analysis and numerical simulation, above results should be attributed to the decrease of radial heat transfer of sample in the thermal resistance layer.

  13. Gamma Prime Morphology and Creep Properties of Nickel Based Superalloys With Platinum Group Metal Additions (Preprint)

    Science.gov (United States)

    2008-04-01

    creep resistance. Polycrystalline superalloy MAR - M247 can sustain a creep rate of 10-8 s-1 at 982°C at a stress of 172 MPa [44], while the alloys...Nathal, R.D. Maier, and L.J. Ebert, “The Influence of Cobalt on the Tensile and Stress Rupture Properties of the Nickel-Base Superalloy MAR - M247 ,” Metallurgical Transactions A, 13 (A) (1982), 1767-1774.           10

  14. THE ROLE OF NIOBIUM IN NICKEL-BASED SUPERALLOYS AND CHARACTERIZATION OF PM ALLOY EP741NP

    Institute of Scientific and Technical Information of China (English)

    T. Carneiro; J. Radavich; D. Furrer

    2005-01-01

    The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.

  15. A Coupled Creep-Plasticity Model for Residual Stress Relaxation of a Shot-Peened Nickel-Base Superalloy

    Science.gov (United States)

    2007-05-01

    Superalloys for Turbine Discs ,” Journal of the Minerals, Metals & Materials Society (JOM), January 1999, pp. 14-17. 48. Fecht, H., and Furrer, D...Processing of Nickel-Base Superalloys for Turbine Engine Disc Applications,” Advanced Engineering Materials, Vol. 2, No. 12, 2000, pp. 777-787. 49...and McLean, M. “Tension-Compression creep asymmetry in a turbine disc superalloy : roles of internal stress and thermal ageing,” Acta Materialia, 52

  16. A Coupled Creep Plasticity Model for Residual Stress Relaxation of a Shot Peened Nickel-Base Superalloy (Postprint)

    Science.gov (United States)

    2008-09-01

    McLean, M. “Tension- Compression creep asymmetry in a turbine disc superalloy : roles of internal stress and thermal ageing,” Acta Materialia, 52, 2004...AFRL-RX-WP-TP-2009-4156 A COUPLED CREEP PLASTICITY MODEL FOR RESIDUAL STRESS RELAXATION OF A SHOT PEENED NICKEL-BASE SUPERALLOY (POSTPRINT...SUBTITLE A COUPLED CREEP PLASTICITY MODEL FOR RESIDUAL STRESS RELAXATION OF A SHOT PEENED NICKEL-BASE SUPERALLOY (POSTPRINT) 5a. CONTRACT NUMBER

  17. 10 CFR 431.102 - Definitions concerning commercial water heaters, hot water supply boilers, and unfired hot water...

    Science.gov (United States)

    2010-01-01

    ... attached. Thermal efficiency for an instantaneous water heater, a storage water heater or a hot water... the amount of energy consumed by the water heater as measured during the thermal efficiency test... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial water heaters, hot...

  18. An Active Heater Control Concept to Meet IXO Type Mirror Module Thermal-Structural Distortion Requirement

    Science.gov (United States)

    Choi, Michael

    2013-01-01

    Flight mirror assemblies (FMAs) of large telescopes, such as the International X-ray Observatory (IXO), have very stringent thermal-structural distortion requirements. The spatial temperature gradient requirement within a FMA could be as small as 0.05 C. Con ventionally, heaters and thermistors are attached to the stray light baffle (SLB), and centralized heater controllers (i.e., heater controller boards located in a large electronics box) are used. Due to the large number of heater harnesses, accommodating and routing them is extremely difficult. The total harness length/mass is very large. This innovation uses a thermally conductive pre-collimator to accommodate heaters and a distributed heater controller approach. It minimizes the harness length and mass, and reduces the problem of routing and accommodating them. Heaters and thermistors are attached to a short (4.67 cm) aluminum portion of the pre-collimator, which is thermally coupled to the SLB. Heaters, which have a very small heater power density, and thermistors are attached to the exterior of all the mirror module walls. The major portion (23.4 cm) of the pre-collimator for the middle and outer modules is made of thin, non-conductive material. It minimizes the view factors from the FMA and heated portion of the precollimator to space. It also minimizes heat conduction from one end of the FMA to the other. Small and multi-channel heater controllers, which have adjustable set points and internal redundancy, are used. They are mounted to the mechanical support structure members adjacent to each module. The IXO FMA, which is 3.3 m in diameter, is an example of a large telescope. If the heater controller boards are centralized, routing and accommodating heater harnesses is extremely difficult. This innovation has the following advantages. It minimizes the length/mass of the heater harness between the heater controllers and heater circuits. It reduces the problem of routing and accommodating the harness on the

  19. Characterization of oxide scales to evaluate high temperature oxidation behavior of Ni-20Cr coated superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Singh, H. [Mechanical Engineering Department, BBSB Engineering College, Fatehgarh Sahib 140407 (India)], E-mail: hnr97@yahoo.com; Puri, D.; Prakash, S. [Metallurgical and Materials Engineering Department, Indian Institute of Technology Roorkee, Roorkee 247 667 (India); Maiti, Rabindranath [Central Research Facilities, Indian Institute of Technology Kharaghpur, Kharaghpur (India)

    2007-08-25

    Modern thermal spray processes such as plasma spraying are usually considered to deposit high-chromium, nickel-chromium coatings onto the superalloys to enhance their high temperature oxidation resistance. The purpose of these coatings is to form long-lasting oxidation protective scales. In the current investigation, Ni-20Cr alloy powder was deposited on three Ni-base superalloys; Superni 75, Superni 600 and Superni 601 by shrouded plasma spray process. Oxidation kinetics was established for the uncoated as well as the coated superalloys in air at 900 deg. C under cyclic conditions for 50 cycles by thermogravimetric technique. Each cycle consisted of 1 h heating followed by 20 min of cooling in air. All the coated superalloys nearly followed the parabolic rate law of oxidation. X-ray diffraction (XRD) and scanning electron microscopy/energy dispersive X-ray (SEM/EDAX) techniques were used to characterise the oxide scales. The coating was found to be successful in maintaining its integrity with the superalloy substrates in all the cases. The oxide scales formed on the oxidized coated superalloys were found to be intact and spallation-free in general. The XRD analysis revealed the presence of phase like NiO, Cr{sub 2}O{sub 3} and NiCr{sub 2}O{sub 4} in the oxide scales. The XRD results were further supported by the SEM/EDAX analyses.

  20. Simulation of oxidation-nitridation-induced microstructural degradation in a cracked Ni-based superalloy at high temperature

    Directory of Open Access Journals (Sweden)

    Yuan Kang

    2014-01-01

    Full Text Available In turbine engines, high temperature components made of superalloys may crack in a creep process during service. With the inward flux of the gases, e.g. oxygen and nitrogen, along those cracks, the microstructure of the superalloy substrate nearby the cracks may degrade by internal oxidation and nitridation. The aim of this study is to investigate and simulate the oxidation-nitridation-induced microstructural degradation in superalloys by taking a variant of Ni-based superalloy IN-792 as a sample. After the creep testing of the superalloy in air, the microstructures on the cross section of the superalloy were analysed in a scanning electron microscope, equipped with energy/wavelength dispersive systems. Internal oxidation and nitridation, presenting by Al/Ti oxides and nitrides, were observed under a porous and even cracked Cr-oxide scale which was formed on the superalloy surface or along the creep cracks connecting the superalloy surface. Meanwhile, the reinforcing γ′ precipitates were depleted. Such oxidation-nitridation-induced microstructural degradation was simulated by using an oxidation-diffusion model, focusing the diffusion of the alloying elements in metallic phases of the superalloy.

  1. Electrical heater for very-low pressure helium gas

    CERN Document Server

    Benda, V; Vuillierme, B

    1996-01-01

    Testing superconducting magnets for the Large Hadron Collider (LHC) in superfluid helium requires large-capacity refrigeration at 1.8K. At CERN, this is provided by a combination of a cold compressor and a set of warm vacuum pumps capable of handling up to 18g/s at 1 kPa suction pressure. The cold helium vapour, after the cold compressor, is warmed up from about 5K to ambient temperature in a 32 kW electrical heater. The device is designed to operate reliably at flow rates varying from 1 to 18g/s, inlet pressure of 1 kPa to 3 kPa, with pressure drop 100 Pa. Design and construction of the heater, completely realised at CERN, are presented, as well as measured performance. Some technological problems are discussed.

  2. Thermal hydraulic analysis of the annular flow helium heater design

    Science.gov (United States)

    Chen, N. C.; Sanders, J. P.

    1982-05-01

    Core support performance test (CSPT) by use of an existing facility, components flow test loop (CFTL), as part of the high temperature gas cooled reactor (HTGR) application program were conducted. A major objective of the CSPT is to study accelerated corrosion of the core graphite support structure in helium at reactor conditions. Concentration of impurities will be adjusted so that a 6 month test represents the 30 year reactor life. Thermal hydraulic and structural integrity of the graphite specimen, will be studied at high pressure of 7.24 MPa (1050 psi) and high temperature of 1000 deg C in a test vessel. To achieve the required high temperature at the test section, a heater bundle has to be specially designed and properly manufactured. Performance characteristics of the heater which were determined from an analysis based on this design are presented.

  3. DESIGN OF A 500W RESONANT INDUCTION HEATER

    Directory of Open Access Journals (Sweden)

    Bekir Sami SAZAK

    1999-01-01

    Full Text Available In this paper a complete design procedure for a 500W induction heating system is given. An induction heating system basically consists of a coil and a DC/AC inverter. The use of a single switch resonant inverter, which is operated with Discontinuous Conduction Mode (DCM, allows the switching device to turn off under zero current conditions, therefore switching losses are much reduced. This inverter system transforms the DC into AC for the induction heater coil. The proposed coil design method is applicable to a load of any shape so long as the coil surrounds the workpiece. The basis of this method of coil design is the reduction of the induction heater coil and workpiece to their equivalent resistance and inductance.

  4. Development of Exhaust Gas Driven Absorption Chiller-Heater

    Science.gov (United States)

    Inoue, Naoyuki; Endou, Tetsuya; Saito, Kiyoshi; Kawai, Sunao

    Waste heat from co-generation systems are usually recovered by hot water or steam, those are used to drive absorption refrigerators at cooling time, and those are used for heating via heat exchangers at heating time. However waste heat from micro gas turbines are discharged in the form of exhaust gas, it is simple that exhaust gas is directly supplied to absorption chiller-heaters. In the first report we studied cooling cycle, and this second paper, we evaluated various absorption heating cycles for exhaust gas driven absorption chiller-heaters, and adopted one of these cycles for the prototype machine. Also, we experimented with the prototype for wide range condition and got the heating characteristics. Based on the experimental data, we developed a simulation model of the static characteristics, and then studied how to increase the output by limited exhaust gas.

  5. An experimental evaluation of multi-pass solar air heaters

    Energy Technology Data Exchange (ETDEWEB)

    Satcunanathan, S.; Persad, P.

    1980-12-01

    Three collectors of identical dimensions but operating in the single-pass, two-pass and three-pass modes were tested simultaneously under ambient conditions. It was found that the two-pass air heater was consistently better than the single-pass air heater over the day for the range of mass flow rates considered. It was also found that at a mass flow rate of 0.0095 kg s/sup -1/ m/sup -2/, the thermal performances of the two-pass and three-pass collectors were identical, but at higher flow rates the two-pass collector was superior to the three-pass collector, the superiority decreasing with increasing mass flow rate.

  6. Fabrication of light weight radioisotope heater unit hardware components

    Science.gov (United States)

    McNeil, Dennis C.

    1996-03-01

    The Light Weight Radioisotope Heater Unit (LWRHU) is planned to be used on the National Aeronautics and Space Administration (NASA) Cassini Mission, to provide localized thermal energy as strategic locations on the spacecraft. These one watt heater units will support the operation of many on-board instruments that require a specific temperature range to function properly. The system incorporates a fuel pellet encapsulated in a vented metallic clad fabricated from platinum-30% rhodium (Pt-30%Rh) tubing, sheet and foil materials. To complete the package, the clad assemblies are placed inside a combination of graphite components. This report describes the techniques employed by Mound related to the fabrication and sub assembly processes of the LWRHU clad hardware components. Included are details concerning configuration control systems, material procurement and certification, hardware fabrication specifics, and special processes that are utilized.

  7. Field Performance of Heat Pump Water Heaters in the Northeast

    Energy Technology Data Exchange (ETDEWEB)

    Shapiro, Carl [Consortium for Advanced Residential Buildings, Norfolk, CT (United States); Puttagunta, Srikanth [Consortium for Advanced Residential Buildings, Norfolk, CT (United States)

    2016-02-05

    Heat pump water heaters (HPWHs) are finally entering the mainstream residential water heater market. Potential catalysts are increased consumer demand for higher energy efficiency electric water heating and a new Federal water heating standard that effectively mandates use of HPWHs for electric storage water heaters with nominal capacities greater than 55 gallons. When compared to electric resistance water heating, the energy and cost savings potential of HPWHs is tremendous. Converting all electric resistance water heaters to HPWHs could save American consumers 7.8 billion dollars annually ($182 per household) in water heating operating costs and cut annual residential source energy consumption for water heating by 0.70 quads. Steven Winter Associates, Inc. embarked on one of the first in situ studies of these newly released HPWH products through a partnership with two sponsoring electric utility companies, National Grid and NSTAR, and one sponsoring energy efficiency service program administrator, Cape Light Compact. Recent laboratory studies have measured performance of HPWHs under various operating conditions, but publically available field studies have not been as available. This evaluation attempts to provide publicly available field data on new HPWHs by monitoring the performance of three recently released products (General Electric GeoSpring(TM), A.O. Smith Voltex(R), and Stiebel Eltron Accelera(R) 300). Fourteen HPWHs were installed in Massachusetts and Rhode Island and monitored for over a year. Of the 14 units, ten were General Electric models (50 gallon units), two were Stiebel Eltron models (80 gallon units), and two were A.O. Smith models (one 60-gallon and one 80-gallon unit).

  8. Field Performance of Heat Pump Water Heaters in the Northeast

    Energy Technology Data Exchange (ETDEWEB)

    Shapiro, C.; Puttagunta, S.

    2013-08-01

    Heat pump water heaters (HPWHs) are finally entering the mainstream residential water heater market. Potential catalysts are increased consumer demand for higher energy efficiency electric water heating and a new Federal water heating standard that effectively mandates use of HPWHs for electric storage water heaters with nominal capacities greater than 55 gallons. When compared to electric resistance water heating, the energy and cost savings potential of HPWHs is tremendous. Converting all electric resistance water heaters to HPWHs could save American consumers 7.8 billion dollars annually ($182 per household) in water heating operating costs and cut annual residential source energy consumption for water heating by 0.70 quads. Steven Winter Associates, Inc. embarked on one of the first in situ studies of these newly released HPWH products through a partnership with two sponsoring electric utility companies, National Grid and NSTAR, and one sponsoring energy efficiency service program administrator, Cape Light Compact. Recent laboratory studies have measured performance of HPWHs under various operating conditions, but publicly available field studies have not been as available. This evaluation attempts to provide publicly available field data on new HPWHs by monitoring the performance of three recently released products (General Electric GeoSpring(tm), A.O. Smith Voltex(r), and Stiebel Eltron Accelera(r)300). Fourteen HPWHs were installed in Massachusetts and Rhode Island and monitored for over a year. Of the 14 units, ten were General Electric models (50 gallon units), two were Stiebel Eltron models (80 gallon units), and two were A.O. Smith models (one 60-gallon and one 80-gallon unit).

  9. Conasauga near-surface heater experiment. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Krumhansl, J.L.

    1979-11-01

    The Conasauga Experiment was undertaken to begin assessment of the thermomechanical and chemical response of a specific shale to the heat resulting from emplacement of high-level nuclear wastes. Canister-size heaters were implanted in Conasauga shale in Tennessee. Instrumentation arrays wee placed at various depths in drill holes around each heater. The heaters operated for 8 months and, after the first 4 days, were maintained at 385/sup 0/C. Emphasis was on characterizing the thermal and mechanical response of the formation. Conduction was the major mode of heat transport; convection was perceptible only at temperatures above the boiling point of water. Despite dehydration of the shale at higher temperatures, in situ thermal conductivity was essentially constant and not a function of temperature. The mechanical response of the formation was a slight overall expansion, apparently resulting in a general decrease in permeability. Metallurgical observations were made, the stability of a borosilicate glass wasteform simulant was assessed, and changes in formation mineralogy and groundwater composition were documented. In each of these areas, transient nonequilibrium processes occur that affect material stability and may be important in determining the integrity of a repository. In general, data from the test reflect favorably on the use of shale as a disposal medium for nuclear waste.

  10. Performance Analysis and Modeling of Thermally Sprayed Resistive Heaters

    Science.gov (United States)

    Lamarre, Jean-Michel; Marcoux, Pierre; Perrault, Michel; Abbott, Richard C.; Legoux, Jean-Gabriel

    2013-08-01

    Many processes and systems require hot surfaces. These are usually heated using electrical elements located in their vicinity. However, this solution is subject to intrinsic limitations associated with heating element geometry and physical location. Thermally spraying electrical elements directly on surfaces can overcome these limitations by tailoring the geometry of the heating element to the application. Moreover, the element heat transfer is maximized by minimizing the distance between the heater and the surface to be heated. This article is aimed at modeling and characterizing resistive heaters sprayed on metallic substrates. Heaters were fabricated by using a plasma-sprayed alumina dielectric insulator and a wire flame-sprayed iron-based alloy resistive element. Samples were energized and kept at a constant temperature of 425 °C for up to 4 months. SEM cross-sectional observations revealed the formation of cracks at very specific locations in the alumina layer after thermal use. Finite-element modeling shows that these cracks originate from high local thermal stresses and can be predicted according to the considered geometry. The simulation model was refined using experimental parameters obtained by several techniques such as emissivity and time-dependent temperature profile (infra-red camera), resistivity (four-probe technique), thermal diffusivity (laser flash method), and mechanical properties (micro and nanoindentation). The influence of the alumina thickness and the substrate material on crack formation was evaluated.

  11. Tip Heater for Minimum Quench Energy Measurements on Superconducting Strands

    CERN Document Server

    Bauer, P; Oberli, L R

    1999-01-01

    Superconducting strands can be characterized by their Minimum Quench Energy (MQE), i.e. the minimum heat pulse needed to trigger a quench in operation conditions (field, temperature, current), in the limit of a (temporally and spatially) d-shaped disturbance. The sub-mm/µs range of perturbation space has only recently been achieved using the electrical graphite-paste heater technique [1]. The present work has put this technique into practice for the strands of the LHC main magnets, which are designed to operate at 1.9K in peak fields of up to 9T [1]. No way has been found yet to calibrate MQE measurements. To make relative statements on the MQE of different samples possible, the reproducibility of the measurements was emphasized. First heater prototypes did not come up to this stipulation. Finally the tip-heater configuration was found to meet the requirements. It generates a heat pulse in a thin resistive graphite paste deposit on top of a small tip that is pressed against the sample with a clamp. The clamp...

  12. Control and Coordination of Frequency Responsive Residential Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Williams, Tess L.; Kalsi, Karanjit; Elizondo, Marcelo A.; Marinovici, Laurentiu D.; Pratt, Richard M.

    2016-07-31

    Demand-side frequency control can complement traditional generator controls to maintain the stability of large electric systems in the face of rising uncertainty and variability associated with renewable energy resources. This paper presents a hierarchical frequency-based load control strategy that uses a supervisor to flexibly adjust control gains that a population of end-use loads respond to in a decentralized manner to help meet the NERC BAL-003-1 frequency response standard at both the area level and interconnection level. The load model is calibrated and used to model populations of frequency-responsive water heaters in a PowerWorld simulation of the U.S. Western Interconnection (WECC). The proposed design is implemented and demonstrated on physical water heaters in a laboratory setting. A significant fraction of the required frequency response in the WECC could be supplied by electric water heaters alone at penetration levels of less than 15%, while contributing to NERC requirements at the interconnection and area levels.

  13. Oxidation and emittance of superalloys in heat shield applications

    Science.gov (United States)

    Wiedemann, K. E.; Clark, R. K.; Unnam, J.

    1986-01-01

    Recently developed superalloys that form alumina coatings have a high potential for heat shield applications for advanced aerospace vehicles at temperatures above 1095C. Both INCOLOY alloy MA 956 (of the Inco Alloys International, Inc.), an iron-base oxide-dispersion-strengthened alloy, and CABOT alloy No. 214 (of the Cabot Corporation), an alumina-forming nickel-chromium alloy, have good oxidation resistance and good elevated temperature strength. The oxidation resistance of both alloys has been attributed to the formation of a thin alumina layer (alpha-Al2O3) at the surface. Emittance and oxidation data were obtained for simulated Space Shuttle reentry conditions using a hypersonic arc-heated wind tunnel. The surface oxides and substrate alloys were characterized using X-ray diffraction and scanning and transmission electron microscopy with an energy-dispersive X-ray analysis unit. The mass loss and emittance characteristics of the two alloys are discussed.

  14. Laser engineered net shaping of Co-based superalloys

    Institute of Scientific and Technical Information of China (English)

    XUE Chun-fang; DAI Yao; TIAN Xin-li

    2006-01-01

    Laser engineered net shaping(LENS) process was investigated using Co-based superalloy powder with a high power continuous wave CO2 laser. Thin wall part with smooth surface was obtained by LENS of layer-by-layer deposition of the powder materials. This thin wall sample was tested for metallographic examinations, micro-hardness, X-ray diffraction and mechanical property test. Microstructural results show that the layers possess rapid solidification microstructural feature, fine dendritic crystal and M7C3-type carbides (essentially chromium-rich carbide) dispersed in the γ(Co,Cr) phase matrix. Dendrite spacing as well as the solidification mode can be controlled through control process parameters. In addition, this microstructural feature of the as-formed Co-base sample leads to an evident hardening and a superior tensile strength and toughness.

  15. Phase transformations and microstructure of IN-713C nickel superalloy

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2009-04-01

    Full Text Available The study presents the results of investigations of phase transformations taking place during melting and solidification and ofmicrostructural examinations carried out on the family of IN 713C nickel superalloys. Examinations were carried out by the method ofthermal analysis (ATD and differential scanning calorimetry (DSC. It has been concluded that the method of thermal analysis (ATDenables more precise assessment of the precipitation of the primary phases of a low value of the solidification enthalpy. The advantage ofDSC is the possibility of determination of the value of the heat (enthalpy of phase transformations during alloy melting and solidification. The measured parameters of Tlik and Tsol are comparable for both methods. Microstructural examinations have confirmed the phenomena accompanying phase transformations, i.e. the precipitation of primary carbides, the solidification of y' phase matrix and carbide eutectic, and the formation of y’ phase in solid state.

  16. N18, powder metallurgy superalloy for disks: Development and applications

    Energy Technology Data Exchange (ETDEWEB)

    Guedou, J.Y.; Lautridou, J.C.; Honnorat, Y. (SNECMA, Evry (France). Materials and Processes Dept.)

    1993-08-01

    The preliminary industrial development of a powder metallurgy (PM) superalloy, designated N18, for disk applications has been completed. This alloy exhibits good overall mechanical properties after appropriate processing of the material. These properties have been measured on both isothermally forged and extruded billets, as well as on specimens cut from actual parts. The temperature capability of the alloy is about 700 C for long-term applications and approximately 750 C for short-term use because of microstructural instability. Further improvements in creep and crack propagation properties, without significant reduction in tensile strength, are possible through appropriate thermomechanical processing, which results in a large controlled grain size. Spin pit tests on subscale disks have confirmed that the N18 alloy has a higher resistance than PM Astrology and is therefore an excellent alloy for modern turbine disk applications.

  17. The characteristics of serrated flow in superalloy IN738LC

    Energy Technology Data Exchange (ETDEWEB)

    Sharghi-Moshtaghin, Reza [Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, Tehran (Iran, Islamic Republic of); Department of Materials Science and Engineering, Case Western Reserve University, Cleveland, OH 44106 (United States)], E-mail: rxs270@case.edu; Asgari, Sirous [Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, Tehran (Iran, Islamic Republic of)

    2008-07-15

    Serrated flow was investigated in superalloy IN738LC, a nickel-base {gamma}' age-hardened alloy. In this material serrated flow appeared between 350 and 450 deg. C and strain rate of (8.77 x 10{sup -5} to 8.77 x 10{sup -3}) s{sup -1}. Activation energy for this process was calculated to be 0.69-0.86 eV which is in good agreement with the values reported for similar alloys. Results show that the diffusion rate of substitutional solute atoms at this temperature range is too low to cause this effect. This suggests that the interaction of solute atoms and moving dislocation is responsible for the observed serrated flow in this alloy.

  18. Supersolidus Liquid Phase Sintering Modeling of Inconel 718 Superalloy

    Science.gov (United States)

    Levasseur, David; Brochu, Mathieu

    2016-02-01

    Powder metallurgy of Inconel 718 superalloy is advantageous as a near-net shape process for complex parts to reduce the buy-to-fly ratio and machining cost. However, sintering Inconel 718 requires the assistance of supersolidus liquid formation to achieve near full density and involves the risk of distortion at high temperatures. The present work is focused on modeling the onset of sintering and distortion as a function of temperature, grain size, and part geometry for Inconel 718. Using experimental sintering results and data available in the literature, the supersolidus liquid phase sintering of Inconel 718 was modeled. The model was used to define a processing window where part distortion would be avoided.

  19. Macro- and microhardness of IN-713C nickel superalloy constituents

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2009-10-01

    Full Text Available The results of investigations of the effect of modification and cooling rate on the macrohardness of castings and microhardness of phase constituents in IN-713C nickel superalloy were described. As an inoculant, cobalt aluminate CoAl2O4 in composition with aluminium powder and colloidal silica was used. Changes in the cooling rate were obtained using a cast stepped test piece with steps of 6, 11 and 17 mm thickness. Macrohardness of the cast test piece steps was measured by Brinell technique, while Vickers method was used to measure the microhardness of γ and γ’ phases present in the alloy matrix, as well as the hardness of eutectic carbide precipitates.A significant effect of the cooling rate and modification treatment on the results of the measurements was stated, and difficulties in performing correctly the microhardness measurements due to the precipitates dimensions, especially after the modification treatment, were highlighted.

  20. Creep curve modelling of a conventionally cast nickel base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Lupinc, V.; Maldini, M. [CNR - IENI, Milan (Italy); Poggio, E.; Vacchieri, E. [Ansaldo Energia S.p.A., Genoa (Italy)

    2010-07-01

    Constant load creep tests on Rene 80, a nickel base superalloy for gas turbine blade application, were run in the temperature interval 800-950 C with applied stresses producing rupture times up to 1000 h. Creep curves are generally dominated by a long accelerating/tertiary creep that follows a relatively small decelerating/primary creep. No steady state stage has been observed. Analysis of the creep curves has shown that a single damage parameter can describe the long accelerating/tertiary state in the explored temperature range. The damage appears to be dependent on the accumulated creep strain and, as a first approximation, independent on the applied stress and temperature. The whole creep curve, primary and tertiary stages, has been modelled by a simple set of coupled differential equations obtained using the formalism of the Continuum Damage Mechanics. The proposed set of equations has an analytical solution, strain vs. time, for creep curves at constant temperature and stress. (orig.)

  1. STABILITY ANALYSIS OF RADIAL TURNING PROCESS FOR SUPERALLOYS

    Directory of Open Access Journals (Sweden)

    Alberto JIMÉNEZ

    2017-07-01

    Full Text Available Stability detection in machining processes is an essential component for the design of efficient machining processes. Automatic methods are able to determine when instability is happening and prevent possible machine failures. In this work a variety of methods are proposed for detecting stability anomalies based on the measured forces in the radial turning process of superalloys. Two different methods are proposed to determine instabilities. Each one is tested on real data obtained in the machining of Waspalloy, Haynes 282 and Inconel 718. Experimental data, in both Conventional and High Pressure Coolant (HPC environments, are set in four different states depending on materials grain size and Hard-ness (LGA, LGS, SGA and SGS. Results reveal that PCA method is useful for visualization of the process and detection of anomalies in online processes.

  2. SUPERPLASTICITY AND DIFFUSION BONDING OF IN718 SUPERALLOY

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The superplasticity and diffusion bonding of IN718 superalloy were studied in this article. The strain rate sensitivity index m was obtained at different temperatures and various initial strain rates using the tensile speed mutation method; m reached its maximum value 0.53 at an initial strain rate of 1 ×10-4s-1 at 1253K. The diffusion bonding parameters, including the bonding temperature T,pressure p, and time t, affected the mechanism of joints. When the bonded specimen with 25μm thick nickel foil interlayer was tensile at room temperature, the shear fracture of the joints with nickel foil interlayer took place at the IN718 part. Microstructure study was carried out with the bonded samples. The microstructure shows an excellent bonding at the interfaces. The optimum parameters for the diffusion bonding are: T= 1273-1323K, p = 20-30MPa, t = 45-60min.

  3. Tensile Strain Hardening Behavior and Fractography of Superalloy GH39

    Directory of Open Access Journals (Sweden)

    WANG Hui

    2016-10-01

    Full Text Available The strain hardening behaviour and fractography of superalloy GH39 was investigated by tensile test at different strain rates. Results indicate that strain hardening behaviours are different during the deformation process. True stress-strain curve obeys the Hollomon relationship partly. The strain hardening exponentn in this stage is constant in the initial plastic stage. However, the value of n increased with true strain ε increasing when true strain is between 0.014 and 0.13. A lot of deformation twinning can be found, the twins and dislocations worked together to increase the value of n. The strain hardening exponent is increased lightly with the strain rate increasing, SEM observations show that in the case of low strain rate, the fracture mode is typical ductile, but there is a tendency from ductile to brittle fracture with increasing the strain rate.

  4. High Temperature Oxidation and Corrosion Properties of High Entropy Superalloys

    Directory of Open Access Journals (Sweden)

    Te-Kang Tsao

    2016-02-01

    Full Text Available The present work investigates the high temperature oxidation and corrosion behaviour of high entropy superalloys (HESA. A high content of various solutes in HESA leads to formation of complex oxides, however the Cr and Al activities of HESA are sufficient to promote protective chromia or alumina formation on the surface. By comparing the oxidation and corrosion resistances of a Ni-based superalloy—CM247LC, Al2O3-forming HESA can possess comparable oxidation resistance at 1100 °C, and Cr2O3-forming HESA can exhibit superior resistance against hot corrosion at 900 °C. This work has demonstrated the potential of HESA to maintain surface stability in oxidizing and corrosive environments.

  5. Isothermal Oxidation Comparison of Three Ni-Based Superalloys

    Science.gov (United States)

    Mallikarjuna, H. T.; Richards, N. L.; Caley, W. F.

    2017-05-01

    Ni-based superalloys are used for high-temperature components of gas turbines in both industrial and aerospace applications due to their ability to maintain dimensional stability under conditions of high stress and strain. The oxidation resistance of these alloys often dictates their service lifetime. This study focuses on the isothermal oxidation behavior of three Ni-based superalloys, namely, polycrystalline cast IN738LC, single-crystal N5, and a ternary Ni-Fe-Cr (TAS) powder metallurgy alloy. The isothermal oxidation tests were conducted at 900 °C in the static air up to 1000 h, and the specific aspects studied were the oxidation behavior of these chromia-forming and alumina-forming alloys that are used extensively in industry. In particular, the behavior of oxide scale growth and subsurface changes were analyzed in detail using various techniques such as SEM, EDS, and AFM. From the isothermal oxidation kinetics, the oxidation rate constant, k p, was calculated for each alloy and found to be; k p = 2.79 × 10-6 mg2 cm-4 s-1 for IN738LC, k p = 1.42 × 10-7 mg2 cm-4 s-1 for N5 and k p = 1.62 × 10-7 mg2 cm-4 s-1 for TAS. Based on a microstructural analysis, IN738LC exhibited a continuous dense outer scale of Cr2O3 and discontinuous inner scale of Al2O3, whereas N5 and TAS showed a dense outer scale of Al2O3 alone. The results suggested that the N5 and PM-TAS alloys are more oxidation resistant than the IN738LC under these conditions.

  6. The Improvement of Oxidation Resistance of a Re-Based Diffusion Barrier/Ni–Al Coating on the Single-Crystal Ni-Based TMS-82+ Superalloy

    NARCIS (Netherlands)

    Wu, Y.; Wang, Y.M.; Song, G.M.; Li, X.W.

    2011-01-01

    Oxidation behavior of a Re-based diffusion barrier/Ni–Al coated single-crystal (SC) Ni-based TMS-82+ superalloy was studied to compare with those of the base and Ni–Al coated superalloys under cyclic air at 1150 °C for 200 h. The base superalloy showed a negative mass gain due to extensive oxide spa

  7. Four Bed Molecular Sieve - Exploration (4BMS-X) Virtual Heater Design and Optimization

    Science.gov (United States)

    Schunk, R. Gregory; Peters, Warren T.; Thomas, John T., Jr.

    2017-01-01

    A 4BMS-X (Four Bed Molecular Sieve - Exploration) design and heater optimization study for CO2 sorbent beds in proposed exploration system architectures is presented. The primary objectives of the study are to reduce heater power and thermal gradients within the CO2 sorbent beds while minimizing channeling effects. Some of the notable changes from the ISS (International Space Station) CDRA (Carbon Dioxide Removal Assembly) to the proposed exploration system architecture include cylindrical beds, alternate sorbents and an improved heater core. Results from both 2D and 3D sorbent bed thermal models with integrated heaters are presented. The 2D sorbent bed models are used to optimize heater power and fin geometry while the 3D models address end effects in the beds for more realistic thermal gradient and heater power predictions.

  8. Assessing the Energy Savings of Tankless Water Heater Retrofits in Public Housing

    Energy Technology Data Exchange (ETDEWEB)

    Ries, R.; Walters, R.; Dwiantoro, D.

    2013-01-01

    This report describes the methodology, analysis, and findings from a case study of a 110 unit retrofit of gas tankless water heaters in a hot/humid climate in Alachua County, Florida. The housing units had their gas-fired tank type water heaters replaced with gas-fired tankless water heaters as part of a federal program that targeted reduced energy use in public housing.

  9. Assessing the Energy Savings of Tankless Water Heater Retrofits in Public Housing

    Energy Technology Data Exchange (ETDEWEB)

    Ries, R. [Univ. of Florida, Gainesville, FL (United States). Building Energy Efficient Housing for America (BEEHA)Team; Walters, R. [Univ. of Florida, Gainesville, FL (United States). Building Energy Efficient Housing for America (BEEHA)Team; Dwiantoro, D. [Univ. of Florida, Gainesville, FL (United States). Building Energy Efficient Housing for America (BEEHA)Team

    2013-01-01

    This report describes the methodology, analysis, and findings from a case study of a 110 unit retrofit of gas tankless water heaters in a hot/humid climate in Alachua County, Florida.The gas-fired tank type water heaters in the housing units were replaced with gas-fired tankless water heaters as part of a federal program that targeted reduced energy use in public housing.

  10. Comparison of Simulation and Experimental Results of Class - D Inverter Fed Induction Heater

    Directory of Open Access Journals (Sweden)

    S. Rama Reddy

    2010-10-01

    Full Text Available This research deals w ith simulation and experimentation of closed loop controlled class-D inverter fed induction heater system. This converter has reduced switching losses, stress and increased power density. The inverter system is designed and the simulation is done using Matlab. The results of simulation and experimentation are presented. The induction heater system uses embedded controller to generate driving pulses. The objective is to develop an induction heater system with minimum hardware.

  11. Thermal performance optimization of a flat plate solar air heater using genetic algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Varun; Siddhartha [Department of Mechanical Engineering, National Institute of Technology, Hamirpur 177 005 (H.P.) (India)

    2010-05-15

    Thermal performance of solar air heater is low and different techniques are adopted to increase the performance of solar air heaters, such as: fins, artificial roughness etc. In this paper an attempt has been done to optimize the thermal performance of flat plate solar air heater by considering the different system and operating parameters to obtain maximum thermal performance. Thermal performance is obtained for different Reynolds number, emissivity of the plate, tilt angle and number of glass plates by using genetic algorithm. (author)

  12. Superalloy Lattice Block Developed for Use in Lightweight, High-Temperature Structures

    Science.gov (United States)

    Hebsur, Mohan G.; Whittenberger, J. Daniel; Krause, David L.

    2003-01-01

    Successful development of advanced gas turbine engines for aircraft will require lightweight, high-temperature components. Currently titanium-aluminum- (TiAl) based alloys are envisioned for such applications because of their lower density (4 g/cm3) in comparison to superalloys (8.5 g/cm3), which have been utilized for hot turbine engine parts for over 50 years. However, a recently developed concept (lattice block) by JAMCORP, Inc., of Willmington, Massachusetts, would allow lightweight, high-temperature structures to be directly fabricated from superalloys and, thus, take advantage of their well-known, characterized properties. In its simplest state, lattice block is composed of thin ligaments arranged in a three dimensional triangulated trusslike configuration that forms a structurally rigid panel. Because lattice block can be fabricated by casting, correctly sized hardware is produced with little or no machining; thus very low cost manufacturing is possible. Together, the NASA Glenn Research Center and JAMCORP have extended their lattice block methodology for lower melting materials, such as Al alloys, to demonstrate that investment casting of superalloy lattice block is possible. This effort required advances in lattice block pattern design and assembly, higher temperature mold materials and mold fabrication technology, and foundry practice suitable for superalloys (ref. 1). Lattice block panels have been cast from two different Ni-base superalloys: IN 718, which is the most commonly utilized superalloy and retains its strength up to 650 C; and MAR M247, which possesses excellent mechanical properties to at least 1100 C. In addition to the open-cell lattice block geometry, same-sized lattice block panels containing a thin (1-mm-thick) solid face on one side have also been cast from both superalloys. The elevated-temperature mechanical properties of the open cell and face-sheeted superalloy lattice block panels are currently being examined, and the

  13. Influence of Short-time Oxidation on Corrosion Properties of Directionally Solidified Superalloys with Different Orientations

    Directory of Open Access Journals (Sweden)

    MA Luo-ning

    2016-07-01

    Full Text Available In order to investigate the corrosion performance on intersecting and longitudinal surfaces of unoxidized and oxidized directionally solidified superalloys, Ni-base directionally solidified superalloy DZ125 and Co-base directionally solidified superalloy DZ40M were selected. Oxidation behavior on both alloys with different orientations was investigated at 1050℃ at different times, simulating the oxidation process of vanes or blades in service; subsequent electrochemical performance in 3.5%NaCl aqueous solution was studied on two orientations of unoxidized and oxidized alloys, simulating the corrosion process of superalloy during downtime. The results show that grain boundaries and sub-boundaries of directionally solidified superalloys are susceptible to corrosion and thus longitudinal surface with lower area fraction of grain boundaries has higher corrosion resistance. Compared to intersecting surface of alloys, the structure of grain boundaries of longitudinal surface is less conducive to diffusion and thus the oxidation rate on longitudinal surface is lower. Formation of oxide layers on alloys after short-time oxidation provides protective effect and enhances the corrosion resistance.

  14. Microstructural Stability and Hot Deformation of γ- γ'- δ Ni-Base Superalloys

    Science.gov (United States)

    Detrois, Martin; Helmink, Randolph C.; Tin, Sammy

    2014-11-01

    Nickel-base superalloys exhibit excellent high-temperature mechanical and physical properties and remain the first choice for structural components in advanced gas turbine engines for the aerospace propulsion and power generation applications. In response to the increasing demand for more efficient solutions and tighter requirements linked to gas turbine technologies, the properties of nickel-base superalloys can be improved by modification of their thermo-mechanical and/or compositional attributes. Recent investigations have revealed the potential use of ternary eutectic γ- γ'- δ Ni-base superalloys in advanced gas turbines due to high temperature mechanical properties that are comparable to state-of-the-art polycrystalline Ni-base superalloys. With properties largely dependent on microstructural strengthening mechanisms, both the composition and thermo-mechanical processing parameters of this novel class of alloys need to be optimized concurrently. The hot deformation characteristics of four γ- γ'- δ Ni-base superalloys with varying levels of Nb were evaluated at temperatures and strain rates between 1353 K and 1433 K (1080 °C and 1160 °C) and 0.01 to 0.001/s, respectively. Evidence of dislocation-based plasticity was observed following deformation at low temperatures and high strain rates, while high temperatures and low strain rates promoted superplasticity in these alloys. The extent of the microstructural changes and the magnitude of the cavitation damage which occurred during deformation was found to vary as a function of the alloy composition.

  15. Study of phase transformations in CMSX-6 and CMSX-8 superalloys

    Science.gov (United States)

    Szczotok, Agnieszka; Wierzbicka-Miernik, Anna

    2014-09-01

    Nickel-based superalloys are extensively used mainly in the aircraft and aeronautic industry, particularly in the hottest parts of engines or turbo-reactors. The phase reactions occurring in these heat-resistant materials play a crucial role in many aspects of the processing and service of the highly alloyed materials. Cast Ni-based superalloys are obtained in a complex way and their structure is complicated. Differential scanning calorimetry (DSC) technique was applied for determination of temperature ranges of the phase transformations occurring in the CMSX-6 and CMSX-8 superalloys during heating/cooling processes. Thermophysical properties, including temperatures of the phase transformation, are the critical input parameters in mathematical models of solidification and casting of metallic materials. The literature data concerning phase transformations and performance of the heat treatment for CMSX-6 and CMSX-8 are incomplete and ambiguous. DSC results accompanied by scanning electron microscopy characterization of microstructure of CMSX-6 and CMSX-8 superalloy was applied. The present study will improve the understanding of the fundamental mechanisms of phase transformations of single-crystal nickel-based superalloys.

  16. Microstructural analysis of laser weld fusion zone in Haynes 282 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Osoba, L.O. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, Manitoba, R3T 5V6 (Canada); Ding, R.G. [Department of Metallurgy and Materials Engineering, University of Birmingham, Birmingham B15 2TT (United Kingdom); Ojo, O.A., E-mail: ojo@cc.umanitoba.ca [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, Manitoba, R3T 5V6 (Canada)

    2012-03-15

    Analytical electron microscopy and spectroscopy analyses of the fusion zone (FZ) microstructure in autogenous laser beam welded Haynes 282 (HY 282) superalloy were performed. The micro-segregation patterns observed in the FZ indicate that Co, Cr and Al exhibited a nearly uniform distribution between the dendrite core and interdendritic regions while Ti and Mo were rejected into the interdendritic liquid during the weld solidification. Transmission electron diffraction analysis and energy dispersive X-ray microanalysis revealed the second phase particles formed along the FZ interdendritic region to be Ti-Mo rich MC-type carbide particles. Weld FZ solidification cracking, which is sometimes associated with the formation of {gamma}-{gamma}' eutectic in {gamma}' precipitation strengthened nickel-base superalloys, was not observed in the HY 282 superalloy. Modified primary solidification path due to carbon addition in the newly developed superalloy is used to explain preclusion of weld FZ solidification cracking in the material. - Highlights: Black-Right-Pointing-Pointer A newly developed superalloy was welded by CO{sub 2} laser beam joining technique. Black-Right-Pointing-Pointer Electron microscopy characterization of the weld microstructure was performed. Black-Right-Pointing-Pointer Identified interdendritic microconstituents consist of MC-type carbides. Black-Right-Pointing-Pointer Modification of primary solidification path is used to explain cracking resistance.

  17. Zoned electrical heater arranged in spaced relationship from particulate filter

    Science.gov (United States)

    Gonze, Eugene V [Pinckney, MI

    2011-11-15

    A system comprises a particulate matter (PM) filter that comprises an upstream end for receiving exhaust gas and a downstream end. A zoned heater is arranged spaced from the upstream end and comprises N zones, where N is an integer greater than one, wherein each of the N zones comprises M sub-zones, where M is an integer greater than one. A control module selectively activates at least a selected one of the N zones to initiate regeneration in downstream portions of the PM filter from the one of the N zones and deactivates non-selected ones of the N zones.

  18. Exergetic performance evaluation and parametric studies of solar air heater

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, M.K.; Kaushik, S.C. [Centre for Energy Studies, Indian Institute of Technology, Delhi 110016 (India)

    2008-11-15

    The present study aims to establish the optimal performance parameters for the maximum exergy delivery during the collection of solar energy in a flat-plate solar air heater. The procedure to determine optimum aspect ratio (length to width ratio of the absorber plate) and optimum duct depth (the distance between the absorber and the bottom plates) for maximum exergy delivery has been developed. It is known that heat energy gain and blower work increase monotonically with mass flow rate, while the temperature of air decreases; therefore, it is desirable to incorporate the quality of heat energy collected and the blower work. First it is proved analytically that the optimum exergy output, neglecting blower work, and the corresponding mass flow rate depend on the inlet temperature of air. The energy and exergy output rates of the solar air heater were evaluated for various values of collector aspect ratio (AR) of the collector, mass flow rate per unit area of the collector plate (G) and solar air heater duct depth (H). Results have been presented to discuss the effects of G, AR and H on the energy and exergy output rates of the solar air heater. The energy output rate increases with G and AR, and decreases with H and the inlet temperature of air. The exergy-based evaluation criterion shows that performance is not a monotonically increasing function of G and AR, and a decreasing function of H and inlet temperature of air. Based on the exergy output rate, it is found that there must be an optimum inlet temperature of air and a corresponding optimum G for any value of AR and H. For values of G lesser than optimal corresponding to inlet temperature of air equals to ambient, higher exergy output rate is achieved for the low value of duct depth and high AR in the range of parameters investigated. If G is high, for an application requiring less temperature increase, then either low AR or high H would give higher exergy output rate. (author)

  19. High Efficiency R-744 Commercial Heat Pump Water Heaters

    Energy Technology Data Exchange (ETDEWEB)

    Elbel, Dr. Stefan W.; Petersen, Michael

    2013-04-25

    The project investigated the development and improvement process of a R744 (CO2) commercial heat pump water heater (HPWH) package of approximately 35 kW. The improvement process covered all main components of the system. More specific the heat exchangers (Internal heat exchanger, Evaporator, Gas cooler) as well as the expansion device and the compressor were investigated. In addition, a comparison to a commercially available baseline R134a unit of the same capacity and footprint was made in order to compare performance as well as package size reduction potential.

  20. Thin film heater for removable volatile protecting coatings.

    Science.gov (United States)

    Karim, Abid

    2013-01-01

    Freshly coated aluminum mirrors have excellent reflectivity at far ultraviolet wavelengths. However, reflectivity rapidly degrades when the mirror surfaces are exposed to atmosphere. In order to avoid this problem, freshly coated aluminum surface can be protected by over-coating of a removable volatile protecting coating. This protecting coating can be re-evaporated by controlled heating or by some other methods when required. This type of removable coating has immediate application in UV space astronomy. The purpose of this paper is to demonstrate the feasibility of re-evaporation of removable volatile Zn protecting coating using a NiCr thin film heater without affecting the reflection properties of Al mirror surfaces.

  1. CVD diamond resistor as heater and temperature sensor

    Energy Technology Data Exchange (ETDEWEB)

    Yang, G.S.; Aslam, M. [Michigan State Univ., East Lansing, MI (United States)

    1995-12-31

    Heat generation and temperature control, essential for most heater applications, require different components in a conventional system. We achieve the heat generation and temperature measurement simultaneously by using a single diamond resistor. Chemical vapor deposited (CVD) p-type diamond resistors with different dimensions were fabricated on polycrystalline diamond or oxidized Si substrates using diamond film technology compatible with integrated circuit (IC) processing. The temperature response of the resistors was characterized in the temperature range of 25 - 500{degrees}C. Power densities in access of 600 watt/in{sup 2} were achieved.

  2. Integral finned heater and cooler for stirling engines

    Science.gov (United States)

    Corey, John A.

    1984-01-01

    A piston and cylinder for a Stirling engine and the like having top and bottom meshing or nesting finned conical surfaces to provide large surface areas in close proximity to the working gas for good thermal (addition and subtraction of heat) exchange to the working gas and elimination of the usual heater and cooler dead volume. The piston fins at the hot end of the cylinder are perforated to permit the gas to pass into the piston interior and through a regenerator contained therein.

  3. Environmental effects of microstructure stability on nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Sah, In Jin

    2011-02-15

    Next generation nuclear reactor VHTR (Very High Temperature gas-cooled Reactor) wants to achieve higher thermal efficiency and hydrogen production. IHX (Intermediate Heat eXchanger) will be exposed to the highest temperature condition among lots of structural components. Solid-solution hardening nickel-base superalloys Alloy 617 and Haynes 230 are expected to use for this applications. Studies on oxidation test and time dependent deformation at 900 .deg. C were conducted before. This study is focused on the microstructure evolution and mechanical properties at other temperature ranges. Furthermore, considering heat treatment history especially cooling rate effects on microstructure evolution, those of two superalloys are cooled down to room temperature by air and furnace. Materials behavior at intermediation temperature ranges from 600-900 .deg. C and diffusion bonding condition (1150 .deg. C) were evaluated. Vicker's hardness test and small-size tensile test were carried out for each specimen at room temperature. Hardness number and tensile strength were higher than any other temperature condition at 700 .deg. C due to gamma prime phases for Alloy 617. As the aluminum contents of Haynes 230 is far less than Alloy 617, there is no big difference for Haynes 230 at intermediate temperature ranges. The value of mechanical property of alloys at 1150 .deg. C air cooling condition was severely decreased and fully ductile fracture was detected for both alloys. On the other hand, the values showed the tendency of return to the intermediate temperature ranges when the specimen was slowly cooled down. Characteristic precipitates along the grain boundaries were detected. There was no other singularity up to 700 .deg. C for Alloy 617. However, lots of tiny M{sub 23}C{sub 6} type carbide were formed after 800 .deg. C heat treatment, and those of carbide got bigger and bigger as the heat treatment temperature increased up to 900 .deg. C. For diffusion bonding temperature

  4. Characterization of fatigue mechanisms in nickel-based superalloys

    Science.gov (United States)

    Yablinsky, Clarissa A.

    Ni-based superalloys are important for turbine engine airfoil applications. Historically, creep has been the main failure mode and thus creep mechanisms have been the subject of numerous studies. However, modern airfoil designs maintain cooler temperatures, and consequently creep is no longer the primary failure mode. Rather, in the cooled components, experience and experimental studies have shown that fatigue is the life-limiting factor. The changing cause of failure highlighted the need for a comprehensive study of fatigue deformation mechanisms. Information about crack propagation and the associated deformation mechanisms has allowed appropriate design changes based on fatigue as a life-limiting factor. The focus of the study will be on a monocrystalline Ni-based superalloy, Rene N5, which is currently used for airfoils. Compact tension specimens were tested under cyclic loading conditions to determine the influence of microstructure and material properties on crack propagation and fatigue failure. The crack growth rate as a function of temperature, environment, frequency, and crystallographic orientation was determined. High resolution scanning electron microscopy was used to examine the fracture surface on length scales from nano to macro. Deformation mechanisms in the plastic zone ahead of the crack tip and within the plastic wake of the crack were studied using TEM and FIB techniques. Environment and frequency seem to have a larger effect on fatigue crack growth rates and threshold stress intensity factor ranges, while temperature and orientation effects are present, but not as dramatic. In the normal blade orientation, (001)[100], mode I crack propagation was prevalent, with mode II crack propagation found at higher DeltaK values. Interdendritic particles appear to be slowing crack growth rates in the threshold region of specimens tested in air. Microstructural analysis showed no change in gamma' precipitate size or morphology with temperature or stress

  5. Simple Retrofit High-Efficiency Natural Gas Water Heater Field Test

    Energy Technology Data Exchange (ETDEWEB)

    Schoenbauer, Ben [NorthernSTAR, St. Paul, MN (United States)

    2017-03-01

    High-performance water heaters are typically more time consuming and costly to install in retrofit applications, making high performance water heaters difficult to justify economically. However, recent advancements in high performance water heaters have targeted the retrofit market, simplifying installations and reducing costs. Four high efficiency natural gas water heaters designed specifically for retrofit applications were installed in single-family homes along with detailed monitoring systems to characterize their savings potential, their installed efficiencies, and their ability to meet household demands. The water heaters tested for this project were designed to improve the cost-effectiveness and increase market penetration of high efficiency water heaters in the residential retrofit market. The retrofit high efficiency water heaters achieved their goal of reducing costs, maintaining savings potential and installed efficiency of other high efficiency water heaters, and meeting the necessary capacity in order to improve cost-effectiveness. However, the improvements were not sufficient to achieve simple paybacks of less than ten years for the incremental cost compared to a minimum efficiency heater. Significant changes would be necessary to reduce the simple payback to six years or less. Annual energy savings in the range of $200 would also reduce paybacks to less than six years. These energy savings would require either significantly higher fuel costs (greater than $1.50 per therm) or very high usage (around 120 gallons per day). For current incremental costs, the water heater efficiency would need to be similar to that of a heat pump water heater to deliver a six year payback.

  6. Simple Retrofit High-Efficiency Natural Gas Water Heater Field Test

    Energy Technology Data Exchange (ETDEWEB)

    Schoenbauer, Ben [NorthernSTAR, St. Paul, MN (United States)

    2017-03-28

    High performance water heaters are typically more time consuming and costly to install in retrofit applications, making high performance water heaters difficult to justify economically. However, recent advancements in high performance water heaters have targeted the retrofit market, simplifying installations and reducing costs. Four high efficiency natural gas water heaters designed specifically for retrofit applications were installed in single-family homes along with detailed monitoring systems to characterize their savings potential, their installed efficiencies, and their ability to meet household demands. The water heaters tested for this project were designed to improve the cost-effectiveness and increase market penetration of high efficiency water heaters in the residential retrofit market. The retrofit high efficiency water heaters achieved their goal of reducing costs, maintaining savings potential and installed efficiency of other high efficiency water heaters, and meeting the necessary capacity in order to improve cost-effectiveness. However, the improvements were not sufficient to achieve simple paybacks of less than ten years for the incremental cost compared to a minimum efficiency heater. Significant changes would be necessary to reduce the simple payback to six years or less. Annual energy savings in the range of $200 would also reduce paybacks to less than six years. These energy savings would require either significantly higher fuel costs (greater than $1.50 per therm) or very high usage (around 120 gallons per day). For current incremental costs, the water heater efficiency would need to be similar to that of a heat pump water heater to deliver a six year payback.

  7. Tensile Properties and Deformation Characteristics of a Ni-Fe-Base Superalloy for Steam Boiler Applications

    Science.gov (United States)

    Zhong, Zhihong; Gu, Yuefeng; Yuan, Yong; Shi, Zhan

    2014-01-01

    Ni-Fe-base superalloys due to their good manufacturability and low cost are the proper candidates for boiler materials in advanced power plants. The major concerns with Ni-Fe-base superalloys are the insufficient mechanical properties at elevated temperatures. In this paper, tensile properties, deformation, and fracture characteristics of a Ni-Fe-base superalloy primarily strengthened by γ' precipitates have been investigated from room temperature to 1073 K (800 °C). The results showed a gradual decrease in the strength up to about 973 K (700 °C) followed by a rapid drop above this temperature and a ductility minimum at around 973 K (700 °C). The fracture surfaces were studied using scanning electron microscopy and the deformation mechanisms were determined by the observation of deformed microstructures using transmission electron microscopy. An attempt has been made to correlate the tensile properties and fracture characteristics at different temperatures with the observed deformation mechanisms.

  8. A comparative study of the corrosion resistance of incoloy MA 956 and PM 2000 superalloys

    Directory of Open Access Journals (Sweden)

    Maysa Terada

    2010-12-01

    Full Text Available Austenitic stainless steels, titanium and cobalt alloys are widely used as biomaterials. However, new medical devices require innovative materials with specific properties, depending on their application. The magnetic properties are among the properties of interest for some biomedical applications. However, due to the interaction of magnetic materials with Magnetic Resonance Image equipments they might used only as not fixed implants or for medical devices. The ferromagnetic superalloys, Incoloy MA 956 and PM 2000, produced by mechanical alloying, have similar chemical composition, high corrosion resistance and are used in high temperature applications. In this study, the corrosion resistance of these two ferritic superalloys was compared in a phosphate buffer solution. The electrochemical results showed that both superalloys are passive in this solution and the PM 2000 present a more protective passive film on it associated to higher impedances than the MA 956.

  9. Influence of Processing Parameters on Granularity Distribution of Superalloy Powders during PREP

    Institute of Scientific and Technical Information of China (English)

    Huanming CHEN; Benfu HU; Yiwen ZHANG; Huiying LI; Quanmao YU

    2003-01-01

    In order to investigate the influence of processing parameters on the granularity distribution of superalloy powders during the atomization of plasma rotating electrode processing (PREP), in this paper FGH95 superalloy powders is prepared under different processing conditions by PREP and the influence of PREP processing parameters on the granularity distribution of FGH95 superalloy powders is discussed based on fractal geometry theory. The results show that with the increase of rotating velocity of the self-consuming electrode, the fractal dimension of the granularity distribution increases linearly, which results in the increase of the proportion of smaller powders. The change of interval between plasma gun and the self-consuming electrode has a little effect on the granularity distribution, also the fractal dimension of the granularity distribution changed a little correspondingly.

  10. The Microstructure Stability of Precipitation Strengthened Medium to High Entropy Superalloys

    Science.gov (United States)

    Tsao, Te-Kang; Yeh, An-Chou; Murakami, Hideyuki

    2017-05-01

    Medium and high entropy superalloys based on the Ni-Co-Fe system with strengthening L12 γ' precipitates have been developed. The present study has shown that by controlling the elemental partitioning between γ/γ', thermal stability of γ' can be enhanced in the high entropy γ matrix. Most importantly, high entropy superalloys exhibit stable γ-γ' microstructures with no TCP phases after long-term exposure at elevated temperatures. Therefore, a new alloy design space for stable γ-γ' microstructure has been presented. Furthermore, due to relatively high content of Fe and Ti, their raw materials cost and alloy density can potentially be lower than those of conventional superalloys.

  11. Alloying effects of refractory elements in the dislocation of Ni-based single crystal superalloys

    Directory of Open Access Journals (Sweden)

    Shiyu Ma

    2016-12-01

    Full Text Available The alloying effects of W, Cr and Re in the [100] (010 edge dislocation cores (EDC of Ni-based single crystal superalloys are investigated using first-principles based on the density functional theory (DFT. The binding energy, Mulliken orbital population, density of states, charge density and radial distribution functions are discussed, respectively. It is clearly demonstrated that the addition of refractory elements improves the stability of the EDC systems. In addition, they can form tougher bonds with their nearest neighbour (NN Ni atoms, which enhance the mechanical properties of the Ni-based single crystal superalloys. Through comparative analysis, Cr-doped system has lower binding energy, and Cr atom has evident effect to improve the systemic stability. However, Re atom has the stronger alloying effect in Ni-based single crystal superalloys, much more effectively hindering dislocation motion than W and Cr atoms.

  12. New approach for assessing the weldability of precipitation-strengthened nickel-base superalloys

    Institute of Scientific and Technical Information of China (English)

    Homam Naff akh Moosavy; Mohammad-Reza Aboutalebi; Seyed Hossein Seyedein; Meisam Khodabakhshi; Carlo Mapelli

    2013-01-01

    A new procedure was proposed for evaluating the weldability of nickel-base superalloys. The theory is on the basis of two microstructural patterns. In pattern I, the weld microstructure exhibits severe alloying segregation, many low-melting eutectic structures, and low weldability. The weld requires a weaker etchant and a shorter time for etching. In pattern II, the weld microstructure displays less alloying segregation, low quantity of eutectic structures, and high weldability. The weld needs a stronger etchant and a longer time for etching. Five superalloys containing diff erent amounts of Nb and Ti were designed to verify the patterns. After welding operations, the welds were etched by four etchants with diff erent corrosivities. The weldability was determined by TG-DSC measurements. The metallography and weldability results confirmed the theoretic patterns. Finally, the etchant corrosivity and etching time were proposed as new criteria to evaluate the weldability of nickel-base superalloys.

  13. New approach for assessing the weldability of precipitation-strengthened nickel-base superalloys

    Science.gov (United States)

    Moosavy, Homam Naffakh; Aboutalebi, Mohammad-Reza; Seyedein, Seyed Hossein; Khodabakhshi, Meisam; Mapelli, Carlo

    2013-12-01

    A new procedure was proposed for evaluating the weldability of nickel-base superalloys. The theory is on the basis of two microstructural patterns. In pattern I, the weld microstructure exhibits severe alloying segregation, many low-melting eutectic structures, and low weldability. The weld requires a weaker etchant and a shorter time for etching. In pattern II, the weld microstructure displays less alloying segregation, low quantity of eutectic structures, and high weldability. The weld needs a stronger etchant and a longer time for etching. Five superalloys containing different amounts of Nb and Ti were designed to verify the patterns. After welding operations, the welds were etched by four etchants with different corrosivities. The weldability was determined by TG-DSC measurements. The metallography and weldability results confirmed the theoretic patterns. Finally, the etchant corrosivity and etching time were proposed as new criteria to evaluate the weldability of nickel-base superalloys.

  14. Quantitative evaluation of carbides in nickel-base superalloy MAR-M247

    Science.gov (United States)

    Szczotok, A.

    2011-05-01

    It has been established that carbides in superalloys serve three functions. Fine carbides precipitated in the matrix give strengthening results. Carbides also can tie up certain elements that would otherwise promote phase instability during service. Grain boundary carbides prevent or retard grain-boundary sliding and strengthen the grain boundary, which depends significantly on carbide shape, size and distribution. Various types of carbides are possible, depending on superalloy composition and processing. In the paper optical and scanning electron microscopy investigations of carbides occurring in specimens of the polycrystalline nickel-base superalloy MAR-M247 were carried out. Conditions of carbides revealing and microstructure images acquisition have been described. Taking into consideration distribution and morphology of the carbides in matrix a method of quantitative description of Chinese script-like and blocky primary carbides on the basis of image analysis was proposed.

  15. Mechanical properties and development of supersolvus heat treated new nickel base superalloy AD730TM

    Directory of Open Access Journals (Sweden)

    Devaux A.

    2014-01-01

    Full Text Available The enhancement of efficiency in power generation gas turbine requires the development of new superalloys capable of withstanding higher temperatures. The development of AD730TM superalloy was achieved to provide to this new cast & wrought (C&W superalloy a higher combination between mechanical properties, microstructural stability and cost than that of other C&W superalloys with a temperature capability up to 750 ∘C. Supersolvus heat-treatment of AD730TM was studied to improve the creep properties of fine grain AD730TM superalloy which were not high enough to reach the foreseen conditions of future power generation gas turbine disks. Firstly, the grain growth was studied to select the supersolvus temperature 1120 ∘C and to obtain a homogeneous coarse grain microstructure. Then, various supersolvus heat-treatments with different cycles were tested and applied on a forged pancake with a section representative of power generation gas turbine disk. The average grain size was evaluated to be close to 200 μm for all heat-treatments. Tensile, creep, fatigue and fatigue crack growth tests were performed to compare the various heat-treatments. FEG-SEM examinations were also realized to discuss the relationships between heat-treatment, intragranular gamma prime precipitation and mechanical properties. Finally, a comparison made with other supersolvus heat treated C&W superalloys shows that AD730TM properties obtained with coarse grain microstructure are at the expected level and enable applications for power generation gas turbine discs.

  16. Crystallographic, Microstructural, and Mechanical Characterization of Dynamically Processed EP741NP Superalloy

    Science.gov (United States)

    Sharma, A. D.; Sharma, A. K.; Thakur, N.

    2016-08-01

    Considerable progress has been made for the solidification of metal powders with improved properties by using varieties of metallurgical methods. However, solidification of superalloy powders offers many difficulties under traditional processes. This article outlines an extensive program being undertaken to produce monoliths of superalloys with enhanced microstructural and mechanical properties. EP741NP superalloy has been subjected to explosive shock wave loading to obtain uniform and crack-free monoliths. An axisymmetric cylindrical configuration with a plastic explosive of high-detonation velocity has been used to consolidate the superalloy powder nearer to its theoretical density (~98 pct). By careful design of experiments, detonation velocity has been measured vis-à-vis compaction of metal powders in a single-shot experiment by employing instrumented detonics. The shock-processed specimens characterized for phase, lattice parameter, and structural variation by X-ray diffraction technique show intact crystalline structure. Results obtained from Williamson-Hall method indicate small micro-strain (2.8 × 10-3) and decreased crystallite size. Energy-dispersive spectroscopy suggests no segregation within the specimens. Scanning electron microscopy shows fracture-less and micro-cracks/void-free compacts of superalloy indicating satisfactory sub-structural strength. Indentation experiments with variable loads (1.96 N and 2.94 N) performed on the shock-processed specimen cut along transverse section show high order of Vicker's micro-hardness value up to 486 H v. The tensile and compressive strengths of the superalloy monoliths cut along the consolidation axes have been found to be 824 and 834 MPa, respectively.

  17. A Review on Inertia and Linear Friction Welding of Ni-Based Superalloys

    Science.gov (United States)

    Chamanfar, Ahmad; Jahazi, Mohammad; Cormier, Jonathan

    2015-04-01

    Inertia and linear friction welding are being increasingly used for near-net-shape manufacturing of high-value materials in aerospace and power generation gas turbines because of providing a better quality joint and offering many advantages over conventional fusion welding and mechanical joining techniques. In this paper, the published works up-to-date on inertia and linear friction welding of Ni-based superalloys are reviewed with the objective to make clarifications on discrepancies and uncertainties reported in literature regarding issues related to these two friction welding processes as well as microstructure, texture, and mechanical properties of the Ni-based superalloy weldments. Initially, the chemical composition and microstructure of Ni-based superalloys that contribute to the quality of the joint are reviewed briefly. Then, problems related to fusion welding of these alloys are addressed with due consideration of inertia and linear friction welding as alternative techniques. The fundamentals of inertia and linear friction welding processes are analyzed next with emphasis on the bonding mechanisms and evolution of temperature and strain rate across the weld interface. Microstructural features, texture development, residual stresses, and mechanical properties of similar and dissimilar polycrystalline and single crystal Ni-based superalloy weldments are discussed next. Then, application of inertia and linear friction welding for joining Ni-based superalloys and related advantages over fusion welding, mechanical joining, and machining are explained briefly. Finally, present scientific and technological challenges facing inertia and linear friction welding of Ni-based superalloys including those related to modeling of these processes are addressed.

  18. High-performance, bare silver nanowire network transparent heaters.

    Science.gov (United States)

    Ergun, Orcun; Coskun, Sahin; Yusufoglu, Yusuf; Unalan, Husnu Emrah

    2016-11-04

    Silver nanowire (Ag NW) networks are one of the most promising candidates for the replacement of indium tin oxide (ITO) thin films in many different applications. Recently, Ag-NW-based transparent heaters (THs) showed excellent heating performance. In order to overcome the instability issues of Ag NW networks, researchers have offered different hybrid structures. However, these approaches not only require extra processing, but also decrease the optical performance of Ag NW networks. So, it is important to investigate and determine the thermal performance limits of bare-Ag-NW-network-based THs. Herein, we report on the effect of NW density, contact geometry, applied bias, flexing and incremental bias application on the TH performance of Ag NW networks. Ag-NW-network-based THs with a sheet resistance and percentage transmittance of 4.3 Ω sq(-1) and 83.3%, respectively, and a NW density of 1.6 NW μm(-2) reached a maximum temperature of 275 °C under incremental bias application (5 V maximum). With this performance, our results provide a different perspective on bare-Ag-NW-network-based transparent heaters.

  19. Asymmetric Pentagonal Metal Meshes for Flexible Transparent Electrodes and Heaters.

    Science.gov (United States)

    Lordan, Daniel; Burke, Micheal; Manning, Mary; Martin, Alfonso; Amann, Andreas; O'Connell, Dan; Murphy, Richard; Lyons, Colin; Quinn, Aidan J

    2017-02-08

    Metal meshes have emerged as an important class of flexible transparent electrodes. We report on the characteristics of a new class of asymmetric meshes, tiled using a recently discovered family of pentagons. Micron-scale meshes were fabricated on flexible polyethylene terephthalate substrates via optical lithography, metal evaporation (Ti 10 nm, Pt 50 nm), and lift-off. Three different designs were assessed, each with the same tessellation pattern and line width (5 μm), but with different sizes of the fundamental pentagonal unit. Good mechanical stability was observed for both tensile strain and compressive strain. After 1000 bending cycles, devices subjected to tensile strain showed fractional resistance increases in the range of 8-17%, while devices subjected to compressive strain showed fractional resistance increases in the range of 0-7%. The performance of the pentagonal metal mesh devices as visible transparent heaters via Joule heating was also assessed. Rapid response times (∼15 s) at low bias voltage (≤5 V) and good thermal resistance characteristics (213-258 °C cm(2)/W) were found using measured thermal imaging data. Deicing of an ice-bearing glass coupon on top of the transparent heater was also successfully demonstrated.

  20. Evaluation of Tube Wall Thickness of Feed Water Heater

    Science.gov (United States)

    Uchikura, Takahisa; Morisaki, Koichi; Hamada, Seiichi

    With regard to the high pressure (HP) feed water heater of thermal power plant at Tokyo Electric Power Company (TEPCO) sites, inspection of feed water (FW) tubes wall thickness are conducted whenever required such that frequent tube leak occurs. As a standard inspection methodology, FW heater is disassembled during planned outage, tube wall thickness is measured by the ultrasonic pulse techique (UT), then plugs are installed at the both ends of FW tube if its measured wall thickness is found below calculated threshold. However, the root causes of wall thinning of FW tube are various such as erosion and corrosion, based on wall thinning condition, the above threshold is not applied but utilizing the other technically well-grounded evaluation method is sometimes more rational. Therefore, TEPCO classified wall-thinning condition based on inspection data and established technically well-grounded and rational evaluation methodologies of FW tube wall thickness to suite each wall thinning condition. Moreover, with recent improvement of inspection technique, technology enabled faster, larger amount, and more accurate data acquisition, TEPCO has developed the systematized evaluation methodology that can transact data acquisition and evaluation simultaneously. This article introduces the logic of evaluation methods and examined algorithms to make them systematized.

  1. Eleana near-surface heater experiment final report

    Energy Technology Data Exchange (ETDEWEB)

    Lappin, A R; Thomas, R K; McVey, D F

    1981-04-01

    This report summarizes the results of a near-surface heater experiment operated at a depth of 23 m in argillite within the Eleana Formation on the Nevada Test Site (NTS). The test geometrically simulated emplacement of a single canister of High-Level Waste (HLW) and was operated at a power level of 2.5 kW for 21 days, followed by 3.8 kW to 250 days, when the power was turned off. Below 85 to 100{sup 0}C, there was good agreement between modeled and measured thermal results in the rock and in the emplacement hole, except for transient transport of water in the heater hole. Above 100{sup 0}C, modeled and measured thermal results increasingly diverged, indicating that the in-situ rock-mass thermal conductivity decreased as a result of dehydration more than expected on the basis of matrix properties. Correlation of thermomechanical modeling and field results suggests that this decrease was caused by strong coupling of thermal and mechanical behavior of the argillite at elevated temperatures. No hole-wall decrepitation was observed in the experiment; this fact and the codrrelation of modeled and measured results at lower temperatures indicate that there is no a priori reason to eliminate argillaceous rocks from further consideration as a host rock for nuclear wastes.

  2. A micro solar heater for portable energy generation

    Science.gov (United States)

    Zimmerman, Raúl; Morrison, Graham; The, Owen; Rosengarten, Gary

    2007-12-01

    This study presents a new concept that combines microtechnology with solar thermal energy to provide a free portable energy source. A water-methanol mixture flows through an array of parallel microchannels which are fabricated into a silicon matrix using conventional micro-fabrication techniques. A vacuum layer is interposed between the channels and the external surface to thermally insulate the channels from the ambient temperature. A selective coating is deposited on one of the vacuum walls to absorb the short wavelength incoming radiation and reduce the long wavelength radiation, hence reducing the heat losses. A geometry and material optimization is still being developed in order to obtain the highest possible efficiency for the micro-heater, while keeping a low pressure drop in the micro-channels. The methanol outlet temperature is predicted to be higher than 250°C. This temperature is required for hydrogen production in a methanol reforming micro-reactor. Therefore, it is envisaged that the micro-solar heater will supply the thermal energy needed for hydrogen generation, that can later be used as fuel for microfuel cells. Both technologies can be integrated in a portable device.

  3. What is the role of rhenium in single crystal superalloys?

    Directory of Open Access Journals (Sweden)

    Mottura Alessandro

    2014-01-01

    Full Text Available Rhenium plays a critical role in single-crystal superalloys –its addition to first generation alloys improves creep life by a factor of at least two, with further benefits for fatigue performance. Its use in alloys such as PWA1484, CMSX-4 and Rene N5 is now widespread, and many in this community regard Re as the “magic dust”. In this paper, the latest thinking concerning the origins of the “rhenium-effect” is presented. We start by reviewing the hypothesis that rhenium clusters represent barriers to dislocation motion. Recent atom probe tomography experiments have shown that Re may instead form a solid solution with Ni at low concentrations (< 7 at.%. Density functional theory calculations indicate that, in the solid solution, short range ordering of Re may be expected. Finally, Re has been shown to diffuse slowly in the γ-Ni phase. Calculations using a semi-analytical dislocation climb/glide model based upon the work of McLean and Dyson have been used to rationalise the composition-dependence of creep deformation in these materials. All evidence points to two important factors: (i the preferred partitioning of Re to the γ phase, where dislocation activity preferentially occurs during the tertiary creep regime and (ii a retardation effect on dislocation segments at γ/γ′ interfaces, which require non-conservative climb and thus an associated vacancy flux.

  4. High Temperature Deformation Mechanisms in a DLD Nickel Superalloy

    Directory of Open Access Journals (Sweden)

    Sean Davies

    2017-04-01

    Full Text Available The realisation of employing Additive Layer Manufacturing (ALM technologies to produce components in the aerospace industry is significantly increasing. This can be attributed to their ability to offer the near-net shape fabrication of fully dense components with a high potential for geometrical optimisation, all of which contribute to subsequent reductions in material wastage and component weight. However, the influence of this manufacturing route on the properties of aerospace alloys must first be fully understood before being actively applied in-service. Specimens from the nickel superalloy C263 have been manufactured using Powder Bed Direct Laser Deposition (PB-DLD, each with unique post-processing conditions. These variables include two build orientations, vertical and horizontal, and two different heat treatments. The effects of build orientation and post-process heat treatments on the materials’ mechanical properties have been assessed with the Small Punch Tensile (SPT test technique, a practical test method given the limited availability of PB-DLD consolidated material. SPT testing was also conducted on a cast C263 variant to compare with PB-DLD derivatives. At both room and elevated temperature conditions, differences in mechanical performances arose between each material variant. This was found to be instigated by microstructural variations exposed through microscopic and Energy Dispersive X-ray Spectroscopy (EDS analysis. SPT results were also compared with available uniaxial tensile data in terms of SPT peak and yield load against uniaxial ultimate tensile and yield strength.

  5. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2016-12-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S-N curve, providing a design curve for any joint configuration in fatigue solicitation.

  6. Laser repairing surface crack of Ni-based superalloy components

    Institute of Scientific and Technical Information of China (English)

    王忠柯; 叶和清; 许德胜; 黄索逸

    2001-01-01

    Surface crack of components of the cast nickel-base superalloy was repaired with twin laser beams under proper technological conditions. One laser beam was used to melt the substrate material of crack, and the other to fill in powder material to the crack region. The experimental results show that the surface crack with the width of 0.1~0.3mm could be repaired under the laser power of 3kW and the scanning speed of 6~8mm/s. The repaired deepness of crack region is below 6.5mm. The microstructure of repaired region is the cellular crystal, columnar crystal dendrite crystal from the transition region to the top filled layer. The phases in repaired region mainly consisted of supersaturated α-Co with plenty of Ni, some Cr and Al, Cr23C6, Co2B, Co-Ni-Mo, Ni4B3, TiSi and VSi. The hardness of filled layer in repaired region ranged from HV0.2450 to HV0.2500, and the hardness decreases gradually from the filled layer to joined zone.

  7. Characterization of a Rapidly Solidified Iron-Based Superalloy

    Science.gov (United States)

    Smugeresky, J. E.

    1982-09-01

    Rapidly-solidified powders of an iron-based superalloy were characterized before and after consolidation by hot isostatic pressing. Powders made by inert gas atomization were compared to powders made by centrifugal atomization. Although many of the powder characteristics were similar, the microstructures were not. The inert gas atomized powder structure is cellular while the centrifugally atomized powder structure is dendritic. In general the finer powder particles have the finer micro-structure with the effect more noticeable in centrifugally atomized powders. After consolidation, the differences in microstructure are more dependent on the consolidation temperature and post-consolidation heat treatment than in the powder type or size. Higher consolidation temperatures and/or post-consolidation heat treatment will result in transformation of the as-solidified microstructures. The transformed microstructure and the mechanical properties can in some cases be related to the as-solidified structure. Heat treatment is needed to obtain mechanical properties equivalent to those of ingot metallurgy processed material.

  8. Friction Freeform Fabrication of Superalloy Inconel 718: Prospects and Problems

    Science.gov (United States)

    Dilip, J. J. S.; Janaki Ram, G. D.

    2013-12-01

    Friction Freeform Fabrication is a new solid-state additive manufacturing process. The present investigation reports a detailed study on the prospects of this process for additive part fabrication in superalloy Inconel 718. Using a rotary friction welding machine and employing alloy 718 consumable rods in solution treated condition, cylindrical-shaped multi-layer friction deposits (10 mm diameter) were successfully produced. In the as-deposited condition, the deposits showed very fine grain size with no grain boundary δ phase. The deposits responded well to direct aging and showed satisfactory room-temperature tensile properties. However, their stress rupture performance was unsatisfactory because of their layered microstructure with very fine grain size and no grain boundary δ phase. The problem was overcome by heat treating the deposits first at 1353 K (1080 °C) (for increasing the grain size) and then at 1223 K (950 °C) (for precipitating the δ phase). Overall, the current study shows that Friction Freeform Fabrication is a very useful process for additive part fabrication in alloy 718.

  9. Properties of GH4169 Superalloy Characterized by Nonlinear Ultrasonic Waves

    Directory of Open Access Journals (Sweden)

    Hongjuan Yan

    2015-01-01

    Full Text Available The nonlinear wave motion equation is solved by the perturbation method. The nonlinear ultrasonic coefficients β and δ are related to the fundamental and harmonic amplitudes. The nonlinear ultrasonic testing system is used to detect received signals during tensile testing and bending fatigue testing of GH4169 superalloy. The results show that the curves of nonlinear ultrasonic parameters as a function of tensile stress or fatigue life are approximately saddle. There are two stages in relationship curves of relative nonlinear coefficients β′ and δ′ versus stress and fatigue life. The relative nonlinear coefficients β′ and δ′ increase with tensile stress when tensile stress is lower than 65.8% of the yield strength, and they decrease with tensile stress when tensile stress is higher than 65.8% of the yield strength. The nonlinear coefficients have the extreme values at 53.3% of fatigue life. For the second order relative nonlinear coefficient β′, there is good agreement between the experimental data and the comprehensive model. For the third order relative nonlinear coefficient δ′, however, the experiment data does not accord with the theoretical model.

  10. ISOTHERMAL AND THERMOMECHANICAL FATIGUE OF A NICKEL-BASE SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Carlos Carvalho Engler-Pinto Júnior

    2014-06-01

    Full Text Available Thermal gradients arising during transient regimes of start-up and shutdown operations produce a complex thermal and mechanical fatigue loading which limits the life of turbine blades and other engine components operating at high temperatures. More accurate and reliable assessment under non-isothermal fatigue becomes therefore mandatory. This paper investigates the nickel base superalloy CM 247LC-DS under isothermal low cycle fatigue (LCF and thermomechanical fatigue (TMF. Test temperatures range from 600°C to 1,000°C. The behavior of the alloy is strongly affected by the temperature variation, especially in the 800°C-1,000°C range. The Ramberg-Osgood equation fits very well the observed isothermal behavior for the whole temperature range. The simplified non-isothermal stress-strain model based on linear plasticity proposed to represent the thermo-mechanical fatigue behavior was able to reproduce the observed behavior for both in-phase and out-of-phase TMF cycling.

  11. Temperature Dependent Cyclic Deformation Mechanisms in Haynes 188 Superalloy

    Science.gov (United States)

    Rao, K. Bhanu Sankara; Castelli, Michael G.; Allen, Gorden P.; Ellis, John R.

    1995-01-01

    The cyclic deformation behavior of a wrought cobalt-base superalloy, Haynes 188, has been investigated over a range of temperatures between 25 and 1000 C under isothermal and in-phase thermomechanical fatigue (TMF) conditions. Constant mechanical strain rates (epsilon-dot) of 10(exp -3)/s and 10(exp -4)/s were examined with a fully reversed strain range of 0.8%. Particular attention was given to the effects of dynamic strain aging (DSA) on the stress-strain response and low cycle fatigue life. A correlation between cyclic deformation behavior and microstructural substructure was made through detailed transmission electron microscopy. Although DSA was found to occur over a wide temperature range between approximately 300 and 750 C the microstructural characteristics and the deformation mechanisms responsible for DSA varied considerably and were dependent upon temperature. In general, the operation of DSA processes led to a maximum of the cyclic stress amplitude at 650 C and was accompanied by pronounced planar slip, relatively high dislocation density, and the generation of stacking faults. DSA was evidenced through a combination of phenomena, including serrated yielding, an inverse dependence of the maximum cyclic hardening with epsilon-dot, and an instantaneous inverse epsilon-dot sensitivity verified by specialized epsilon-dot -change tests. The TMF cyclic hardening behavior of the alloy appeared to be dictated by the substructural changes occuring at the maximum temperature in the TMF cycle.

  12. Microstructure stability: Optimisation of 263 Ni-based superalloy

    Directory of Open Access Journals (Sweden)

    Crozet Coraline

    2014-01-01

    Full Text Available To reduce CO2 emissions on coal-fired power plant, A-ultra supercritical (A-USC power plant whose steam conditions exceed 700 °C are being developed. At these elevated temperatures, the use of Ni-base superalloys becomes necessary. In this context and within the European project NextGenPower, focus is made on commercial Nimonic C-263 as a candidate material for turbine rotors. Nimonic C-263 is known to have low sensitivity to segregation, high workability and high weldability which are major properties for the manufacture of large shafts. Long-term creep strength is also required for this application and unfortunately Nimonic C-263 shows η-phase precipitation after long-time exposure between 700 °C–900 °C which is detrimental for long-term creep properties. The composition of Nimonic C-263 was thus optimised to overcome the formation of η-phase. Trial tests were made in order to study the effect of hardening contribution elements on microstructural and mechanical properties. Then, a 500 mm diameter forged rotor was made from optimised 263 alloy and shows promising properties.

  13. Kinetics of Grain Growth in 718 Ni-Base Superalloy

    Directory of Open Access Journals (Sweden)

    Huda Z.

    2014-10-01

    Full Text Available The Haynes® 718 Ni-base superalloy has been investigated by use of modern material characterization, metallographic and heat treatment equipment. Grain growth annealing experiments at temperatures in the range of 1050 – 1200 oC (1323–1473K for time durations in the range of 20 min-22h have been conducted. The kinetic equations and an Arrhenius-type equation have been applied to compute the grain-growth exponent n and the activation energy for grain growth, Qg, for the investigated alloy. The grain growth exponent, n, was computed to be in the range of 0.066-0.206; and the n values have been critically discussed in relation to the literature. The activation energy for grain growth, Qg, for the investigated alloy has been computed to be around 440 kJ/mol; and the Qg data for the investigated alloy has been compared with other metals and alloys and ceramics; and critically analyzed in relation to our results.

  14. FATIGUE CRACK PROPAGATION OF Ni-BASE SUPERALLOYS

    Institute of Scientific and Technical Information of China (English)

    X.B.Liu; L.Z.Ma; K.M.Chang; E.Barbero

    2005-01-01

    Time-dependent Fatigue Crack Propagation (FCP) behaviors of five Ni-base superalloys were investigated at various temperatures under fatigue with various holding times and sustained loading conditions.The new concept of damage zone is defined and employed to evaluate the alloys' resistance to hold-time FCP.A special testing procedure is designed to get the maximum damage zone of the alloys.Udimet 720 and Waspaloy show shorter damage zones than alloys 706 and 718.The fractographical analyses show that the fracture surfaces of the specimens under hold-time fatigue conditions are mixtures with intergranular and transgranular modes.As the extension of holding time per cycle, the portion of intergranular fracture increases.The effects of loading stress intensity, temperature, holding time, alloy chemistry, and alloy microstructure on damage zone and the crack growth behaviors are studied.Hold-time usually increases the alloy's FCP rate, but there are few exemptions.For instance, the steady state hold-time FCP rate of Waspaloy at 760℃ is lower than that without hold-time.The beneficial effect of hold-time was attributed to the creep caused stress relaxation during the hold-time.

  15. Anisotropy of nickel-base superalloy single crystals

    Science.gov (United States)

    Mackay, R. A.; Maier, R. D.; Dreshfield, R. L.

    1980-01-01

    The effects of crystal orientation on the mechanical properties of single crystals of the nickel-based superalloy Mar-M247 are investigated. Tensile tests at temperatures from 23 to 1093 C and stress rupture tests at temperatures from 760 to 1038 C were performed for 52 single crystals at various orientations. During tensile testing between 23 and 760 C, single crystals with high Schmid factors were found to be favorably oriented for slip and to exhibit lower strength and higher ductility than those with low Schmid factors. Crystals which required large rotations to become oriented for cross slip were observed to have the shortest stress rupture lives at 760 C, while those which required little or no rotation had the longest lives. In addition, stereographic triangles obtained for Mar-M247 and Mar-M200 single crystals reveal that crystals with orientations near the -111 had the highest lives, those near the 001 had high lives, and those near the 011 had low lives.

  16. Microstructural and Chemical Rejuvenation of a Ni-Based Superalloy

    Science.gov (United States)

    Yao, Zhiqi; Degnan, Craig C.; Jepson, Mark A. E.; Thomson, Rachel C.

    2016-10-01

    The microstructural evolution of the Ni-based superalloy CMSX-4 including the change in gamma prime morphology, size, and distribution after high-temperature degradation and subsequent rejuvenation heat treatments has been examined using field emission gun scanning electron microscopy and transmission electron microscopy. In this paper, it is shown that there are significant differences in the size of the `channels' between gamma prime particles, the degree of rafting, and the size of tertiary gamma prime particles in each of the different microstructural conditions studied. Chemical analysis has been carried out to compare rejuvenated and pre-service samples after the same subsequent degradation procedure. The results indicate that although the microstructures of pre-service and rejuvenated samples are similar, chemical differences are more pronounced in the rejuvenated samples, suggesting that chemical segregation from partitioning of the elements was not completely eliminated through the applied rejuvenation heat treatment. A number of modified rejuvenation heat treatment trials were carried out to reduce the chemical segregation prior to creep testing. The creep test results suggest that chemical segregation has an immeasurable influence on the short-term mechanical properties under the test conditions used here, indicating that further work is required to fully understand the suitability of specific rejuvenation heat treatments and their role in the extension of component life in power plant applications.

  17. Fatigue crack propagation in turbine disks of EI698 superalloy

    Directory of Open Access Journals (Sweden)

    A.A. Shanyavskiy

    2013-04-01

    Full Text Available In-service fatigue cracking of turbine disks of EI698 superalloy is discussed based on crack growth analyses. In the bolt joint for disks to shaft connecting there is high level of stress-state, which directed to earlier in-disks fatigue crack origination in low-cycle-fatigue regime. Fracture surface pattern such as fatigue striations were used for their spacing measurement and crack growth duration estimating. Developed disk tests on a special bench by the equivalent program to in-service cyclic loads have allowed discovering one-to-one correlation between fatigue striation spacing and crack increment in one flight. Number of fatigue striations and beach-marks calculations permitted to estimate crack growth period for the different stages of in-service disks cracking. Equivalent stress level for in-service cracked disks was calculated and compared with stress-level in-tested disks under stress equivalent program to in-service operated cyclic loads. Based on this result non-destructive inspection intervals were discussed and recommended for in-service disks in dependence on number of their flights at the moment of developed inspection to exclude in-flight disks fast fracture.

  18. Anisotropy of nickel-base superalloy single crystals

    Science.gov (United States)

    Mackay, R. A.; Maier, R. D.; Dreshfield, R. L.

    1980-01-01

    The effects of crystal orientation on the mechanical properties of single crystals of the nickel-based superalloy Mar-M247 are investigated. Tensile tests at temperatures from 23 to 1093 C and stress rupture tests at temperatures from 760 to 1038 C were performed for 52 single crystals at various orientations. During tensile testing between 23 and 760 C, single crystals with high Schmid factors were found to be favorably oriented for slip and to exhibit lower strength and higher ductility than those with low Schmid factors. Crystals which required large rotations to become oriented for cross slip were observed to have the shortest stress rupture lives at 760 C, while those which required little or no rotation had the longest lives. In addition, stereographic triangles obtained for Mar-M247 and Mar-M200 single crystals reveal that crystals with orientations near the -111 had the highest lives, those near the 001 had high lives, and those near the 011 had low lives.

  19. Microstructural and Chemical Rejuvenation of a Ni-Based Superalloy

    Science.gov (United States)

    Yao, Zhiqi; Degnan, Craig C.; Jepson, Mark A. E.; Thomson, Rachel C.

    2016-12-01

    The microstructural evolution of the Ni-based superalloy CMSX-4 including the change in gamma prime morphology, size, and distribution after high-temperature degradation and subsequent rejuvenation heat treatments has been examined using field emission gun scanning electron microscopy and transmission electron microscopy. In this paper, it is shown that there are significant differences in the size of the `channels' between gamma prime particles, the degree of rafting, and the size of tertiary gamma prime particles in each of the different microstructural conditions studied. Chemical analysis has been carried out to compare rejuvenated and pre-service samples after the same subsequent degradation procedure. The results indicate that although the microstructures of pre-service and rejuvenated samples are similar, chemical differences are more pronounced in the rejuvenated samples, suggesting that chemical segregation from partitioning of the elements was not completely eliminated through the applied rejuvenation heat treatment. A number of modified rejuvenation heat treatment trials were carried out to reduce the chemical segregation prior to creep testing. The creep test results suggest that chemical segregation has an immeasurable influence on the short-term mechanical properties under the test conditions used here, indicating that further work is required to fully understand the suitability of specific rejuvenation heat treatments and their role in the extension of component life in power plant applications.

  20. Notch Fatigue Strength of a PM Disk Superalloy

    Science.gov (United States)

    Gayda, John; Gabb, Timothy P.; Telesman, Jack

    2007-01-01

    New powder metallurgy (PM) disk superalloys, such as ME3, LSHR, and Alloy 10, have been developed in recent years which enable rim temperatures in turbine disk applications to approach 1300 F. Before these alloys can be utilized at 1300 F their long term durability must be ensured. One of the key requirements for disk rims is notch fatigue strength. This issue is extremely important and is a direct result of the blade attachment geometry employed at the disk rim. Further, the imposition of a dwell at maximum load, associated with take off and landing, can also affect notch fatigue strength. For these reasons a study has been undertaken to assess the notch dwell fatigue strength of a modern PM disk alloy through spin pit evaluation of a prototypical disk. The first element of this program involves screening potential heat treatments with respect to notch fatigue strength at 1300 F utilizing a conventional notch fatigue specimen with a stress concentration factor (K(sub t)) of 2 and a 90 sec dwell at peak load. The results of this effort are reported in this paper including the downselect of an optimal heat treatment, from a notch fatigue standpoint.

  1. Numerical analysis on solidification process and heat transfer of FGH95 superalloy droplets during PREP

    Institute of Scientific and Technical Information of China (English)

    Huanming Chen; Benfu Hu; Yiwen Zhang; Quanmao Yu; Huiying Li

    2003-01-01

    In order to understand the relation between microstructure of superalloy powders and its solidification progress, the processing parameters are optimized during plasma rotating electrode processing (PREP). It was predicted from the results that the droplet velocities, droplet temperature, and fractional solidification with flight time about FGH95 superalloy droplet have been carried out based on Newtonian heat transfer formulation coupled with the classical heterogeneous nucleation and the specific solidification process. It has been found that the droplet dynamic and thermal behavior is strongly affected by the distribution of droplet diameters,the proportion of cooling atmosphere, but is relatively unaffected by the droplet superheat.

  2. Enhanced Corrosion Resistance of a Transient Liquid Phase Bonded Nickel-Based Superalloy

    Science.gov (United States)

    Adebajo, O. J.; Ojo, O. A.

    2017-01-01

    Electrochemical analysis of corrosion performance of a transient liquid phase (TLP) bonded nickel-based superalloy was performed. The TLP bonding process resulted in significant reduction in corrosion resistance due to the formation of non-equilibrium solidification reaction micro-constituents within the joint region. The corrosion resistance degradation is completely eliminated through a new application of composite interlayer that had been previously considered unusable for joining single-crystal superalloys. The effectiveness of the new approach becomes more pronounced as the severity of environment increases.

  3. Microstructural Investigations and Modelling of Interdiffusion between MCrAlY Coating and IN738 Superalloy

    DEFF Research Database (Denmark)

    Dahl, Kristian Vinter; Hald, John

    2006-01-01

    Interdiffusion at the interface between a Co-36.5Ni-17.5Cr-8Al-0.5Y, MCrAlY coating and the underlying IN738 superalloy was studied in a large matrix of specimens isothermally heat treated for up to 12,000 hours at temperatures 875°C, 925°C or 950°C. Microstructural investigations and calculated...... phase fraction diagrams show that a precipitate free zone forms between the coating and superalloy and grows with time. Measured composition profiles across the interface were compared with modelled results obtained using the finite difference software DICTRA. The simulated results were able...

  4. Effect of Phosphorus on Microstructure and High Temperature Properties of a Cast Ni-base Superalloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Effect of phosphorus on the microstructure and high temperature properties of a cast Ni-base superalloy M963 has been investigated. SEM observation and EDS analysis showed that P was mostly enriched in the interdendritic region, and the P-rich phase was formed in the front position of finally solidified eutectics in high P doped alloys. It was found that the P-rich phase, as preferred initiation and propagation site of cracks, could aggravate the fracture process at high temperature in high P doped alloys. Consequently, high P addition would reduce remarkably the ductility and creep life of M963 superalloy at high temperature.

  5. SOLIDIFICATION OF NICKEL-BASED SINGLE CRYSTAL SUPERALLOY BY ELECTRIC FIELD

    Institute of Scientific and Technical Information of China (English)

    Y.S. Yang; X.H. Feng; G.F. Cheng; Y.J. Li; Z.Q. Hu

    2005-01-01

    The crystal growth of a nickel-based single crystal superalloy DD3 was researched via controlled directional solidification under the action of a DC electric field. The cellular or dendrite spacing of the single crystal superalloy is refined and microsegregation of alloying elements Al,Ti, Mo and W, is reduced by the electric field. The electric field decreases the interface stability and reduces the critical growth rate of the cellular-dendritic translation because of Thomson effect and Joule heating. The precipitation of the γ' phase is more uniform and the size of the γ'phase is smaller with the electric field than that without the electric field.

  6. High temperature thermal diffusivity of nickel-based superalloys and intermetallic compounds

    OpenAIRE

    Hazotte, A.; Perrot, B.; Archambault, P

    1993-01-01

    By means of an installation developed in our laboratory, we measured the thermal diffusivity (α) as a function of temperature for several single and polycrystal nickel-based superalloys as well as for different intermetallic compounds with a L12 (Ni3Al, Ni3Si, Ni3Ge, Ni3Fe, Zr3Al, Co3Ti), L10 (TiAl) or B2 (NiAl) structure. In the case of nickel-based superalloys, the experiments pointed out an unexpected but reproductible slope change in the α=f(T) curves at about 750°C, which is not explaine...

  7. An overview of the measurements of thermophysical properties and some results on molten superalloys and semiconductors

    Science.gov (United States)

    Taylor, R. E.

    1993-01-01

    This presentation consists of two parts: comments on the results of measurements on thermophysical properties based on the paper, 'Things Mother Never Taught Me (About Thermophysical Properties of Solids)' and results of thermophysical property measurements on selected solid and molten semiconductors and a proprietary superalloy. The first part may be considered as a tutorial for those involved in using or procuring thermophysical property data. The second part is presented as illustrations of what has been accomplished on molten materials at the Thermophysical Properties Research Laboratory (TPRL). The materials include Ge, PbTe, PbSnTe, HgCdTe and a superalloy.

  8. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Science.gov (United States)

    2010-07-01

    ...., hazardous waste boilers). (e) A commercial and industrial solid waste incineration unit covered by 40 CFR... CATEGORIES (CONTINUED) National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial... process heaters not subject to this subpart? The types of boilers and process heaters listed in paragraphs...

  9. 46 CFR 52.01-35 - Auxiliary, donkey, fired thermal fluid heater, and heating boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Auxiliary, donkey, fired thermal fluid heater, and... requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc... (CONTINUED) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-35 Auxiliary, donkey, fired...

  10. CFD Study of Fluid Flow in an All-glass Evacuated Tube Solar Water Heater

    DEFF Research Database (Denmark)

    Ai, Ning; Fan, Jianhua; Li, Yumin

    2008-01-01

    Abstract: The all-glass evacuated tube solar water heater is one of the most widely used solar thermal technologies. The aim of the paper is to investigate fluid flow in the solar water heater by means of computational fluid dynamics (CFD). The investigation was carried out with a focus...

  11. 76 FR 28662 - Industrial, Commercial, and Institutional Boilers and Process Heaters and Commercial and...

    Science.gov (United States)

    2011-05-18

    ... AGENCY 40 CFR Parts 60 and 63 RIN 2060-AQ25; 2060-AO12 Industrial, Commercial, and Institutional Boilers and Process Heaters and Commercial and Industrial Solid Waste Incineration Units AGENCY: Environmental... Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters'' and ``Standards...

  12. Demonstration of a heat pump water heater. Volume 3. Design report

    Energy Technology Data Exchange (ETDEWEB)

    Sloane, B.D.; Krise, R.C.; Kent, D.D.

    1979-12-01

    Work performed during the pilot run manufacturing and laboratory testing stages of a heat pump water heater for residential installations is described. A general description of the heat pump water heater is provided, as are detailed discussions of individual components. Also included is a description of the pilot run manufacturing facility and experience, laboratory operations, and laboratory test data.

  13. Analysis of Large- Capacity Water Heaters in Electric Thermal Storage Programs

    Energy Technology Data Exchange (ETDEWEB)

    Cooke, Alan L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Anderson, David M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Winiarski, David W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Carmichael, Robert T. [Cadeo Group, Washington D. C. (United States); Mayhorn, Ebony T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fisher, Andrew R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-03-17

    This report documents a national impact analysis of large tank heat pump water heaters (HPWH) in electric thermal storage (ETS) programs and conveys the findings related to concerns raised by utilities regarding the ability of large-tank heat pump water heaters to provide electric thermal storage services.

  14. Tankless water heaters fill the bill at fast-food restaurants

    Energy Technology Data Exchange (ETDEWEB)

    1988-02-01

    This article explains why Kentucky Fried Chicken has installed a PH-24 water heater. The tankless water heater meets the restaurant's criteria for space spacing, flow rates, certification and availability, and money saving efficiency. This article describes the system and its advantages.

  15. 75 FR 21981 - Energy Conservation Program: Energy Conservation Standards for Residential Water Heaters, Direct...

    Science.gov (United States)

    2010-04-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF ENERGY 10 CFR Part 430 RIN 1904-AA90 Energy Conservation Program: Energy Conservation Standards for Residential Water Heaters, Direct Heating Equipment, and Pool Heaters Correction In rule document 2010-7611 beginning...

  16. High voltage bus and auxiliary heater control system for an electric or hybrid vehicle

    Science.gov (United States)

    Murty, Balarama Vempaty

    2000-01-01

    A control system for an electric or hybrid electric vehicle includes a vehicle system controller and a control circuit having an electric immersion heater. The heater is electrically connected to the vehicle's high voltage bus and is thermally coupled to a coolant loop containing a heater core for the vehicle's climate control system. The system controller responds to cabin heat requests from the climate control system by generating a pulse width modulated signal that is used by the control circuit to operate the heater at a duty cycle appropriate for the amount of cabin heating requested. The control system also uses the heater to dissipate excess energy produced by an auxiliary power unit and to provide electric braking when regenerative braking is not desirable and manual braking is not necessary. The control system further utilizes the heater to provide a safe discharge of a bank of energy storage capacitors following disconnection of the battery or one of the high voltage connectors used to transmit high voltage operating power to the various vehicle systems. The control circuit includes a high voltage clamping circuit that monitors the voltage on the bus and operates the heater to clamp down the bus voltage when it exceeds a pre-selected maximum voltage. The control system can also be used to phase in operation of the heater when the bus voltage exceeds a lower threshold voltage and can be used to phase out the auxiliary power unit charging and regenerative braking when the battery becomes fully charged.

  17. Analysis of Uncertainties in Protection Heater Delay Time Measurements and Simulations in Nb$_{3}$Sn High-Field Accelerator Magnets

    CERN Document Server

    Salmi, Tiina; Marchevsky, Maxim; Bajas, Hugo; Felice, Helene; Stenvall, Antti

    2015-01-01

    The quench protection of superconducting high-field accelerator magnets is presently based on protection heaters, which are activated upon quench detection to accelerate the quench propagation within the winding. Estimations of the heater delay to initiate a normal zone in the coil are essential for the protection design. During the development of Nb3Sn magnets for the LHC luminosity upgrade, protection heater delays have been measured in several experiments, and a new computational tool CoHDA (Code for Heater Delay Analysis) has been developed for heater design. Several computational quench analyses suggest that the efficiency of the present heater technology is on the borderline of protecting the magnets. Quantifying the inevitable uncertainties related to the measured and simulated delays is therefore of pivotal importance. In this paper, we analyze the uncertainties in the heater delay measurements and simulations using data from five impregnated high-field Nb3Sn magnets with different heater geometries. ...

  18. High thermal performance of SnO2:F thin transparent heaters with scattered metal nanodots.

    Science.gov (United States)

    Hudaya, Chairul; Jeon, Bup Ju; Lee, Joong Kee

    2015-01-14

    Facile production and novel transparent heaters consisting of fluorine-doped tin oxide (SnO2:F or FTO) thin films covered with three different scattered metal nanodots (Cr-nd, NiCr-nd and Ni-nd) prepared by plasma-enhanced sputtering system and electron cyclotron resonance-metal organic chemical vapor deposition are investigated. The heaters exhibit excellent optical transmittances of over 85% and superior saturated temperatures of more than 80 °C when a relatively low 12 V DC is supplied. The scattered metal nanodots FTO heaters successfully improve the specific power of bare FTO heater by 21, 15, and 12% for NiCr-nd FTO, Cr-nd FTO, and Ni-nd FTO, respectively. These results reveal that the FTO transparent heaters with scattered metal nanodots are the suitable heating materials that can be applied for various functional devices.

  19. Evaluation and certification of heater assemblies developed for thermal vacuum acceptance testing

    Science.gov (United States)

    Allen, J. E.

    1986-01-01

    Preparation of Rockwell International's Thermal Vacuum Chamber for acceptance testing of a mass produced satellite required the development of unique quartz lamp and hot wire heater assemblies. Testing performed on the basic elements of these heaters is described, as is the final testing done to certify that the heater assemblies meet the thermal requirements for acceptance testing. The methods and procedures of thermal mapping used during the development and final certification of these heater assemblies are presented. The absence of a definitive standard for determining flux distribution and heating boundaries for heaters of this type required the development of a test plan incorporating several thermal mapping techniques. These techniques include the development of heat flux using a multiple calorimeter array for both vacuum and ambient test conditions, and a photographic method for detecting heating boundaries. The test plan and thermal mapping techniques are discussed.

  20. Mutagenicity of organic emissions from unvented kerosene heaters in a chamber study.

    Science.gov (United States)

    Mumford, J L; Lewtas, J; Williams, K; Tucker, W G; Traynor, G W

    1992-06-01

    A study was conducted to assess the mutagenicity of semivolatile organics and particle-bound organics emitted from unvented kerosene space heaters. The units tested included a well-tuned radiant heater and a maltuned convective heater. The tests were conducted in a 27-m3 chamber with a prescribed on/off heater usage pattern. The organic emissions were collected on Teflon-coated glass filters backed by XAD-2 resin. The dichloromethane-extractable organics from both the filters and the XAD were analyzed for nitropolycyclic hydrocarbons using gas chromatography/mass spectrometry, and were bioassayed for mutagenicity in microsuspension assays using Salmonella typhimurium strains TA98 with and without S9 and TA98NR (a nitroreductase-deficient strain) without S9. The results showed that both the semivolatile and particle-bound organics emitted from the kerosene heaters were mutagenic, and the presence of nitropolycyclic hydrocarbons in these organic emissions substantiated these findings.

  1. Protection Heater Design Validation for the LARP Magnets Using Thermal Imaging

    CERN Document Server

    Marchevsky, M; Cheng, D W; Felice, H; Sabbi, G; Salmi, T; Stenvall, A; Chlachidze, G; Ambrosio, G; Ferracin, P; Izquierdo Bermudez, S; Perez, J C; Todesco, E

    2016-01-01

    Protection heaters are essential elements of a quench protection scheme for high-field accelerator magnets. Various heater designs fabricated by LARP and CERN have been already tested in the LARP high-field quadrupole HQ and presently being built into the coils of the high-field quadrupole MQXF. In order to compare the heat flow characteristics and thermal diffusion timescales of different heater designs, we powered heaters of two different geometries in ambient conditions and imaged the resulting thermal distributions using a high-sensitivity thermal video camera. We observed a peculiar spatial periodicity in the temperature distribution maps potentially linked to the structure of the underlying cable. Two-dimensional numerical simulation of heat diffusion and spatial heat distribution have been conducted, and the results of simulation and experiment have been compared. Imaging revealed hot spots due to a current concentration around high curvature points of heater strip of varying cross sections and visuali...

  2. Proceedings of a workshop on the utilization of coal fuels in process heaters

    Energy Technology Data Exchange (ETDEWEB)

    1979-01-01

    Almost 5% of the nation's energy consumption takes place in tubular process heaters. Currently, these units are gas- and, to a lesser extent, oil-fired. Process heaters provide energy for refining petroleum and the manufacture of numerous chemicals and petrochemicals. Since the current state-of-the-art, using waste heat recovery and forced draft burners, can achieve thermal efficiencies of about 90%, it is unlikely that current process heat and fuel requirements will be dramatically reduced by process modifications and/or conservation measures. Hence, if this sizeable, inexorable drain on our fluid petroleum reserves is to be halted, it seems reasonable to consider the utilization of coal and/or coal-based fuels to fire process heaters. In order to assess the feasibility and potential for a coal-based process heater industry, Brookhaven National Laboratory (BNL) organized a workshop to define and explore the various problems that must be solved in order to burn coal in process heaters. A primary aim of the workshop was to consider the design methodology for process heaters when firing coal and compare it to those for gas and oil firing. The overall conclusions were: that retrofitting present process heaters to coal fuel was impractical; that it would be difficult to fit larger heaters designed to burn coal into present refineries; that there would be difficulties with process heaters burning coal; and that a better approach would be one large utility coal heater with a circulating heat transfer medium. Seven papers have been entered individually into EDB and ERA. (LTN)

  3. 10 CFR 431.106 - Uniform test method for the measurement of energy efficiency of commercial water heaters and hot...

    Science.gov (United States)

    2010-01-01

    ... Instantaneous Water Heaters and Hot Water Supply Boilers* Thermal Efficiency ANSI Z21.10.3-1998, § 2.9** A. For... Instantaneous Water Heaters and Hot Water Supply Boilers* Thermal Efficiency ANSI Z21.10.3-1998, § 2.9** (2) Oil...) Assume that the thermal efficiency (Et) of electric water heaters with immersed heating elements is...

  4. Heat Pump Water Heater Durabliltiy Testing - Phase II

    Energy Technology Data Exchange (ETDEWEB)

    Baxter, VAND.

    2004-05-29

    Ten heat pump water heaters (HPWH) were placed in an environmentally controlled test facility and run through a durability test program of approximately 7300 duty cycles (actual cycles accumulated ranged from 6640 to 8324 for the ten units). Five of the units were upgraded integral types (HPWH mounted on storage tank, no pump) from the same manufacturer as those tested in our first durability program in 2001 (Baxter and Linkous, 2002). The other five were ''add-on'' type units (HPWH with circulation pump plumbed to a separate storage tank) from another manufacturer. This durability test was designed to represent approximately 7-10 years of normal operation to meet the hot water needs of a residence. The integral units operated without incident apart from two control board failures. Both of these were caused by inadvertent exposure to very hot and humid (>135 F dry bulb and >120 F dew point) conditions that occurred due to a test loop failure. It is not likely that any residential water heater would be installed where such conditions were expected so these failures are not considered a long-term reliability concern. Two of the integral HPWHs featured a condensate management system (CMS) option that effectively eliminated any need for an evaporator condensate drain, but imposed significant efficiency penalties when operating in high humidity ambient conditions. The add-on units experienced no operational failures (breakdowns with loss of hot water production) during the course of the testing. However, their control systems exhibited some performance degradation under the high temperature, high humidity test conditions--HPWHs would shut off with tank water temperatures 15-20 F lower than when operating under moderate ambient conditions. One unit developed a refrigerant leak during the test program and lost about 50% of its charge resulting in reduced efficiency. Efficiency measurements on all the integral units and four of the add-on units showed

  5. Prediction of heater power distribution in radiative cylindrical furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Ravichandran, M.; Dilber, I.; Torok, D.

    1999-07-01

    In the design of long radiative cylindrical furnaces, it is important to control the temperature variation along the furnace walls and consequently the temperature distribution in the processed material by selectively adjusting the power input to heater rods located circumferentially around the furnace walls. The heaters are grouped in zones located at different axial locations. By adjusting the power to each zone a specified temperature distribution along the furnace can be attained. The radiative interchange between different axial zones of the furnace affects the temperature distribution; this interchange is also impacted by the shadowing caused by the presence of the load, i.e. the processed material. A desired temperature distribution can only be achieved by selectively changing the power input to the heaters. For an a priori assessment of the commercial viability of using process friendly temperature distributions, it is necessary to determine: (a) the maximum power demand from each zone; (b) if active cooling is inevitable and (c) the bounds on temperature distribution that can be achieved without active cooling. It is therefore extremely useful to be able to predict the input power distribution for achieving desired furnace temperature profiles. For a given power input, the temperature distribution inside the furnace could be obtained by using a general purpose Computational Fluid Dynamics (CFD) software, such as FIDAP. A new methodology is developed within the framework of FIDAP software to eliminate the manual trial and error method. The method is based on obtaining the sensitivity of the temperature at the desired locations of the furnace as a function of the power input to the heating elements. Using these sensitivity coefficients, an iterative scheme is designed to adjust the boundary conditions (power to the heating elements in this case) based on the discrepancy of the solution temperatures from the desired temperature distribution. For each of these

  6. Analysis of thermal stresses in horizontal delivery water heaters

    Science.gov (United States)

    Bilan, A. V.; Plotnikov, P. N.

    2016-11-01

    Analysis of thermal stresses in tubes and a compensator, taking into account water heating in each heater bunch and temperature at which its mounting is implemented, and of stresses on pressure is presented. The 3D-model of the horizontal delivery water heater of PSG-4900-0.3-1.14 type is used. The tube plate is represented as the 3D-body with 6863 holes with offset center of the perforated area, the steam space shell is represented as a cylindrical casing, the bottoms of water chambers are considered as elliptical casings, the four-lens compensator is represented in the form of toroidal casings, and the tubes are considered as beams operating in tensile-compression and bending in two planes. Calculations were carried out for different temperatures of superheated steam and a steam space shell, respectively, as well as designs with compensator and without it. Various temperature values of the tubes on the passes were calculated and set. The studies were carried out taking into account nonaxis-symmetrical spacing the tube plate and compensator deformation. The calculation results of tensile-compression stresses in the tubes are presented. Furthermore, the central tubes experience compressive stresses, whose maximal values take place on the border between the tubes of the fourth and of the first passes. For its decrease, it is recommended to increase the distance between the tubes of these passes. The tension stresses in the peripheral tubes are the maximal stresses. To reduce the stresses and, therefore, increase service life of the delivery water heater at using wet or superheated (not more than by 30-50°C) steam in it (the larger value refers to the brass tubes and the water pressure of 1.6-2.5 MPa), it is necessary to recommend the noncompensatory design at using the steam superheated by more than 30-50°C (at Ural Turbine Works, it is the turbines of T-250/300-23.5 and T-113/145-12.4 types with intermediate superheating) and to recommend the installation of the

  7. The Effect of Forging Variables on the Supersolvus Heat-Treatment Response of Powder-Metallurgy Nickel-Base Superalloys

    Science.gov (United States)

    2014-12-01

    AFRL-RX-WP-JA-2015-0160 THE EFFECT OF FORGING VARIABLES ON THE SUPERSOLVUS HEAT-TREATMENT RESPONSE OF POWDER-METALLURGY NICKEL -BASE SUPERALLOYS...POWDER-METALLURGY NICKEL - BASE SUPERALLOYS (POSTPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6. AUTHOR...of Powder-Metallurgy Nickel -Base Superalloys S.L. SEMIATIN, J.M. SHANK, A.R. SHIVELEY, W.M. SAURBER, E.F. GAUSSA, and A.L. PILCHAK The effect of

  8. Evaluation of Characteristics of Non-Metallic Inclusions in P/M Ni-Base Superalloy by Automatic Image Analysis

    Institute of Scientific and Technical Information of China (English)

    Li; Xinggang; Ge; Changchun; Shen; Weiping

    2007-01-01

    Non-metallic inclusions,especially the large ones,within P/M Ni-base superalloy have a major influence on fatigue characteristics,but are not directly measurable by routine inspection.In this paper,a method,automatic image analysis,is proposed for estimation of the content,size and amount of non-metallic inclusions in superalloy.The methodology for the practical application of this method is described and the factors affecting the precision of the estimation are discussed.In the experiment,the characteristics of the non-metallic inclusions in Ni-base P/M superalloy are analyzed.

  9. 高原电力机车IGBT主变流器%IGBT Traction Convertor of Electric Locomotives for Altiplano

    Institute of Scientific and Technical Information of China (English)

    范荣辉; 秦方方; 郭君博; 李华

    2012-01-01

    Main technic parameters, power circuit and it's converter module characteristics of IGBT traction convenor of electric locomotives for altiplano were introduced. The adaptability design for altiplano was presented such as the working principle of heater, and so on. The traction converter was validated satisfying altiplano locomotive applying requirement by the test data.%介绍了应用于高原环境下的电力机车IGBT主变流器的主要技术参数、主电路及其变流器模块特点,并叙述了主变流器高原环境适应性相关设计,如内置加热器的工作原理等.型式试验数据表明,该变流器相关技术参数能够满足高原电力机车应用要求.

  10. Controlled cellular fusion using optically trapped plasmonic nano-heaters

    Science.gov (United States)

    Bahadori, Azra; Lund, Andreas R.; Semsey, Szabolcs; Oddershede, Lene B.; Bendix, Poul M.

    2016-09-01

    Optically trapped plasmonic nano-heaters are used to mediate efficient and controlled fusion of biological membranes. The fusion method is demonstrated by optically trapping plasmonic nanoparticles located in between vesicle membranes leading to rapid lipid and content mixing. As an interesting application we show how direct control over fusion can be used for studying diffusion of peripheral membrane proteins and their interactions with membranes and for studying protein reactions. Membrane proteins encapsulated in an inert vesicle can be transferred to a vesicle composed of negative lipids by optically induced fusion. Mixing of the two membranes results in a fused vesicle with a high affinity for the protein and we observe immediate membrane tubulation due to the activity of the protein. Fusion of distinct membrane compartments also has applications in small scale chemistry for realizing pico-liter reactions and offers many exciting applications within biology which are discussed here.

  11. Thermoacoustic Stirling Heat Pump Working as a Heater

    Science.gov (United States)

    Bassem, Mohamed Mehdi; Ueda, Yuki; Akisawa, Atsushi

    2011-10-01

    A prototype thermoacoustic heat pump working as a heater was demonstrated. The heat pump was composed of an acoustic driver, a branched tube, and a looped tube containing a regenerator; the looped tube was connected to the acoustic driver via the branched tube, and the regenerator consisted of many narrow flow channels. The measurement results of the acoustic impedance inside the looped tube indicated that the energy conversion of the acoustic power flow into the acoustic heat flow in the regenerator occurred through the inherently efficient Stirling cycle. Moreover, the heat pump generated a hot temperature of 370 °C, corresponding to a temperature lift along the regenerator of 340 °C.

  12. THE HEAT AND FLUID FLOW ANALYSIS FOR WATER HEATER

    Directory of Open Access Journals (Sweden)

    Chien-Nan Lin

    2011-01-01

    Full Text Available In this paper, the heat transfer and fluid flow are studied for the water heater of RV cars, in which the hot water is heated by the combustion energy of liquefied petroleum gases. Three types of combustion tubes are performed in this investigation, which are circular tube, elliptic tube and elliptic tube with screwed wire inserted. The heat transfer performances of numerical simulation results are compared with those of the experimental works; they are in good trend agreement. The elliptic combustion tube performs better than the circular one, which indicates the average 7% energy saving for the elliptic combustion tube and 12% energy saving for the elliptic combustion tube with screwed wire under static heating.

  13. Results of MPBX studies at the single heater test

    Energy Technology Data Exchange (ETDEWEB)

    Blair, S. C.,LLNL

    1997-10-01

    We have developed an extensometer for measurement of distance and displacements in a geologic repository for high-level nuclear waste. This is an optical extensometer that measures distance using a modulated laser beam. In this design, reflecting targets are placed at desired measurement locations, and distance between each target and an optical head are measured repeatedly using the modulated laser beam. Moreover, all electronic and moving parts are located outside of the hostile or difficult environment as the optical head is connected to the laser, switching and signal analysis hardware using optical fibers. A reference beam is utilized to provide direct correction of system behavior. `Be system also - utilizes movable reflective anchors that can be repositioned if desired. We have installed the system in the Single Heater Test being conducted in Alcove 5 of the Exploratory Studies Facility at Yucca Mountain, and report preliminary results.

  14. Thin Film Heater for Removable Volatile Protecting Coatings

    Directory of Open Access Journals (Sweden)

    Abid Karim

    2013-01-01

    Full Text Available Freshly coated aluminum mirrors have excellent reflectivity at far ultraviolet wavelengths. However, reflectivity rapidly degrades when the mirror surfaces are exposed to atmosphere. In order to avoid this problem, freshly coated aluminum surface can be protected by over-coating of a removable volatile protecting coating. This protecting coating can be re-evaporated by controlled heating or by some other methods when required. This type of removable coating has immediate application in UV space astronomy. The purpose of this paper is to demonstrate the feasibility of re-evaporation of removable volatile Zn protecting coating using a NiCr thin film heater without affecting the reflection properties of Al mirror surfaces.

  15. Modelling of Closed Loop Class E Inverter Based Induction Heater

    Directory of Open Access Journals (Sweden)

    S. Arumugam

    2011-01-01

    Full Text Available This study presents simulation of class E inverter based induction heater system using simulink. DC is converted into high frequency AC using class E inverter. This high frequency AC is used for induction heating. Closed loop systems are modeled and they are simulated using Mat lab Simulink.The results of closed loop systems are presented. The proposed amplifier with two series-parallel resonant load networks will allow sinusoidal output voltage to be achieved by associating with the positive and negative quasi-sinusoidal waveforms. The complementarily activated configuration will provide continuous high-ripple-frequency inputcurrent waveforms; this approach significantly reduces electromagnetic interference and requires very little filtering. With the symmetry of the push-pull Class-E Circuit, there is the additional benefit that the even harmonics are suppressed at the load, and thus there are fewer harmonic distortions.

  16. Constant delivery temperature solar water heater - an integrated approach

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, S. [C.A.S. Indian Institute of Technology, New Delhi (India); Kumar, N. [D.C.E. Muzaffarpur Institute of Technology, Bihar (India)

    1997-05-01

    An integrated model of a constant delivery temperature solar water heat-cum-active regenerative distillation system has been developed. The water used for the regenerative effect in the distiller of the proposed system is subsequently fed to the basin-cum-storage tank of the still through the heat exchanger (connected to the collector). The model varies the water mass flow rate in order to maintain a constant outlet temperature. With minor modifications in the solar water heater, the extra energy stored in the water mass due to non-utilization of capacity and/or non-linear utilization of capacity can be efficiently utilized for distillation purposes. In this process, the latent heat of vaporization is used for preheating the inlet water supply to the heat exchanger. The effect of insulation on maintaining the hot water temperature and distillate output is also presented. (Author)

  17. FEM Optimal Design of Wind Energy-based Heater

    Directory of Open Access Journals (Sweden)

    Tiberiu Tudorache

    2009-07-01

    Full Text Available This paper deals with the finite element based optimal design of a wind energybased heater. The proposed device ensures the conversion of the wind kinetic energy intoheat by means of Joule effect of eddy currents induced in the wall of a tubular stator due tothe rotating magnetic field produced by rotor permanent magnets. The transientelectromagnetic field problem associated to the operation of the device is solved using a2D finite element approach based on vector potential formulation. A simplified method forthe 2D heat transfer analysis of the device is also proposed. The influence of stator wallmaterial and thickness, number of poles, the airgap thickness and the geometricalparameters of the permanent magnets is analyzed in the aim of optimizing the studiedheater.

  18. Time-incremental creep–fatigue damage rule for single crystal Ni-base superalloys

    NARCIS (Netherlands)

    Tinga, T.; Brekelmans, W.A.M.; Geers, M.G.D.

    2009-01-01

    In the present paper a damage model for single crystal Ni-base superalloys is proposed that integrates time-dependent and cyclic damage into a generally applicable time-incremental damage rule. A criterion based on the Orowan stress is introduced to detect slip reversal on the microscopic level and

  19. Recovery of Nickel from Nickel-Based Superalloy Scraps by Utilizing Molten Zinc

    Science.gov (United States)

    Yagi, Ryohei; Okabe, Toru H.

    2017-02-01

    With the purpose of developing a new process for recycling nickel (Ni) directly from superalloy scraps, a fundamental study on the extraction and separation of Ni was carried out using molten zinc (Zn) as the extraction medium. In order to examine the reaction between molten Zn and the Ni-based superalloy, superalloy samples and Zn shots were heated at 1173 K (900 °C) for 6 hours. After heating, the superalloy samples fully reacted with Zn and dissolved in molten Zn. The Zn-alloyed sample obtained by slow cooling consisted of two separated upper and lower phases. In the upper part of the sample, only Zn and the Zn-Ni alloys were found; in the lower part, an intermetallic alloy consisting of refractory metals such as rhenium (Re) and tantalum (Ta) was found. This result shows that Ni and refractory metals contained in the scrap can be separated by utilizing the density differences between the Zn-Ni alloy and the refractory metals in molten Zn. Vacuum treatment of the upper part of the Zn-alloyed sample at 1173 K (900 °C) reduced the concentration of Zn in the sample from 97.0 to 0.4 mass pct. After Zn removal, a Ni alloy containing Ni with a purity of 85.3 to 86.1 mass pct and negligible quantities (scraps without the consumption of Zn or the generation of toxic wastes solutions.

  20. US/Japan Seminar on Superalloys Held at Susono, Japan on 7-11 December 1984.

    Science.gov (United States)

    2014-09-26

    University of Technology) STRENGTH AND PHASE STABILITY OF Ni Al INTERMETALLIC COMPOUNDS -TOWARD ALLOY DESIGN OF SUPERALLOYS- Y. Mishima , T. Suzuki (Tokyo...Kawasaki Heavy Industries, Technical Institute Nishiyama, Yukio Kawasaki Heavy Industries, Technical Institute Tanaka, Shoji Kawasaki Steel, Research...Technology Matsuo, Takashi Tokyo Institute of Technology Mishima , Yoshinao Tokyo Institute of Technology Takeyama, Masao Tokyo Institute of

  1. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys

    Directory of Open Access Journals (Sweden)

    Jianping Hong

    2016-11-01

    Full Text Available Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS and single crystal (SX hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  2. Use of atomic force microscopy to quantify slip irreversibility in a nickel-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Risbet, M.; Feaugas, X.; Guillemer-Neel, C.; Clavel, M

    2003-09-15

    Atomic force microscopy was used to study the evolution of surface deformation during cyclic loading in a nickel-base superalloy. Cyclic slip irreversibility has been investigated using quantitative evaluation of extrusion heights and inter-band spacing. This approach is applied to formulate a microscopic crack initiation law, compared to a classical Manson-Coffin relationship.

  3. Combustion Synthesis of NiAl and In-situ Joining to Ni-based Superalloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Combustion synthesis is used as a joining technology to join Ni-based superalloys with in-situ synthesized NiAl filler. The synthesis mechanism is discussed. The microstructure of the joints is investigated and the joint strength is also evaluated by tensile testing.

  4. Cube slip and non-Schmid effects in single crystal Ni-base superalloys

    NARCIS (Netherlands)

    Tinga, T.; Brekelmans, W.A.M.; Geers, M.G.D.

    2010-01-01

    An advanced constitutive model incorporating two specific aspects of Ni-base superalloy deformation behaviour is proposed. Several deformation mechanisms are active in these two-phase materials. In the matrix phase, cube slip plays an important role in the orientation dependence of the material. Mor

  5. Directional coarsening in nickel-base superalloys and its effect on the mechanical properties

    NARCIS (Netherlands)

    Tinga, T.; Brekelmans, W.A.M.; Geers, M.G.D.

    2009-01-01

    During high temperature loading, the regular microstructure of nickel-base superalloys consisting of a γ-matrix (Ni) containing a large volume fraction of γ′-particles (Ni3Al) degrades. The cubic precipitates coarsen and elongate in a direction normal to the applied stress in a process called raftin

  6. Alloy Design Challenge: Development of Low Density Superalloys for Turbine Blade Applications

    Science.gov (United States)

    MacKay, Rebecca A.; Gabb, Timothy P.; Smialek, James L.; Nathal, Michael V.

    2009-01-01

    New low density single crystal (LDS) alloys have been developed for turbine blade applications, which have the potential for significant improvements in the thrust to weight ratio over current production alloys. An innovative alloying strategy was identified to achieve high temperature creep resistance, alloy density reductions, microstructural stability, and cyclic oxidation resistance. The approach relies on the use of molybdenum (Mo) as a potent solid solution strengthener for the nickel (Ni)-base superalloy; Mo has a density much closer to Ni than other refractory elements, such as rhenium (Re) or tungsten (W). A host of testing and microstructural examinations was conducted on the superalloy single crystals, including creep rupture testing, microstructural stability, cyclic oxidation, and hot corrosion. The paper will provide an overview of the single crystal properties that were generated in this new superalloy design space. The paper will also demonstrate the feasibility of this innovative approach of low density single crystal superalloy design. It will be shown that the best LDS alloy possesses the best attributes of three generations of single crystal alloys: the low density of first-generation single crystal alloys, the excellent oxidation resistance of second-generation single crystal alloys, and a creep strength which exceeds that of second and third generation alloys.

  7. Mechanisms of High Temperature/Low Stress Creep of Ni-Based Superalloy Single Crystals

    Energy Technology Data Exchange (ETDEWEB)

    Michael J. Mills

    2009-03-05

    Cast nickel-based superalloys are used for blades in land-based, energy conversion and powerplant applications, as well as in aircraft gas turbines operating at temperatures up to 1100 C, where creep is one of the life-limiting factors. Creep of superalloy single crystals has been extensively studied over the last several decades. Surprisingly, only recently has work focused specifically on the dislocation mechanisms that govern high temperature and low stress creep. Nevertheless, the perpetual goal of better engine efficiency demands that the creep mechanisms operative in this regime be fully understood in order to develop alloys and microstructures with improved high temperature capability. At present, the micro-mechanisms controlling creep before and after rafting (the microstructure evolution typical of high temperature creep) has occurred have yet to be identified and modeled, particularly for [001] oriented single crystals. This crystal orientation is most interesting technologically since it exhibits the highest creep strength. The major goal of the program entitled ''Mechanisms of High Temperature/Low Stress Creep of Ni-Based Superalloy Single Crystals'' (DOE Grant DE-FG02-04ER46137) has been to elucidate these creep mechanisms in cast nickel-based superalloys. We have utilized a combination of detailed microstructure and dislocation substructure analysis combined with the development of a novel phase-field model for microstructure evolution.

  8. Refractory porcelain enamel passive-thermal-control coating for high-temperature superalloys

    Science.gov (United States)

    Levin, H.; Auker, B. H.; Gardos, M. N.

    1973-01-01

    Study was conducted to match thermal expansion coefficients thereby preventing enamels from cracking. Report discusses various enamel coatings that are applied to two different high-temperature superalloys. Study may be of interest to manufacturers of chemical equipment, furnaces, and metal components intended for high-temperature applications.

  9. Effect of Yttrium on High Temperature Oxidation Resistance of a Directionally Solidified Superalloy

    Institute of Scientific and Technical Information of China (English)

    宋立国; 李树索; 郑运荣; 韩雅芳

    2004-01-01

    The effect of rare earth element yttrium on the high temperature oxidation resistance of a directionally solidified Ni-base superalloy was studied with scanning electron microscopy(SEM), energy dispersive spectrum(EDS)and X-ray diffraction(XRD)techniques. The results show that the oxidation resistance of the alloy is substantially improved by adding proper amount of yttrium.

  10. Design and characterization of novel precipitation hardenable high Cr Ni-based superalloys

    DEFF Research Database (Denmark)

    Bihlet, Uffe; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2012-01-01

    Among the Ni-based superalloys, Alloy 718 stands apart with the ability to be precipitation hardened after welding, by the slow formation of nano-scale γ’’ (Ni3Nb) particles. This slow formation gives it a very low crack susceptibility, which has made it widely applied since its introduction...

  11. A study of microstructural characteristics of Ni-based superalloys at high temperatures

    Science.gov (United States)

    Lal, Ravindra B.; Aggarwal, M. D.

    1990-01-01

    The microstructural characteristics of the Ni-based superalloy MAR-M245(Hf) which is used in manufacturing the components of the Space Shuttle main engine are studied. These superalloys need optimum heat treatment to get the best results. To find out the optimum heat treatment, the techniques of differential thermal analysis (DTA) and the optical photomicrographs were utilized. In the first phase, the existing experimental equipment like cutting, grinding/polishing machines and metallurgical microscope were set up to cut/polish and take the photomicrographs. In the beginning of the project a Perkin Elmer differential thermal analyzer DTA1700 along with a temperature programmed and the needed computer interface was procured and made operational. In the second year a Leitz Metallux-3 hot state research microscope was also procured and installed for in-situ observation of the superalloy samples. The hot stage when tested for the first time alloyed the thermocouple with the Tantalum heating element and has now been installed. Samples of MAR-M246(Hf), MAR-M247, Waspaloy, Udimet-41, CMSX-3, and CMSX-3 (Polycrystalline and single crystals) were studied using a differential thermal analyzer and the results are reported. Photomicrographs of the Ni-based superalloy MAR-M246 (Hf) were recorded before and after heat treatment at certain temperatures. More heat treatments need to be done before a final inference can be reached.

  12. Investigation of nickel- and cobalt-based superalloys with protective coatings

    Science.gov (United States)

    Veksler, Yu. G.; Mal'tseva, L. A.; Pastukhov, M. V.

    2015-03-01

    The structure and composition of the surface layers of MAR-M247 and MAR-M509 superalloys are studied after the formation of protective coatings by gas-circulation aluminizing and a high-energy ion-plasma technology.

  13. Modeling cast IN-738 superalloy gas tungsten arc welds

    Energy Technology Data Exchange (ETDEWEB)

    Bonifaz, E.A. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, E2-327F EITC, Winnipeg, Man., R3T 5V6 (Canada); Universidad San Francisco de Quito, Casilla Postal: 17-12-841 Circulo de Cumbaya, Quito (Ecuador)], E-mail: bonifaz@cc.umanitoba.ca; Richards, N.L. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, E2-327F EITC, Winnipeg, Man., R3T 5V6 (Canada)], E-mail: nrichar@cc.umanitoba.ca

    2009-04-15

    A three-dimensional finite-element thermal model has been developed to generate weld profiles, and to analyze transient heat flow, thermal gradients and thermal cycles in cast IN-738 superalloy gas tungsten arc welds. Outputs of the model (cooling rates, the thermal gradient G and the growth rate R) were used to describe solidification structures found around the weld pool for three different welding speeds at constant heat input. Calculations around the weld pool indicate that the cooling rate increases from the fusion line to the centerline at all welding speeds. It was also observed that the cooling rate (G x R) and the ratio G/R fall with welding speed. For instance, as the welding speed is increased, the cooling rates at the centerline, fusion line and penetration depth decrease. Moreover, it was observed that as the power and welding speed both increase (but keeping the heat input constant), the weld pool becomes wider and more elongated, shifting from circular to elliptical shaped. The calculations were performed using ABAQUS FE code on the basis of a time-increment Lagrangian formulation. The heat source represented by a moving Gaussian power density distribution is applied over the top surface of the specimen during a period of time that depends on the welding speed. Temperature-dependent material properties and the effect of forced convection due to the flow of the shielding gas are included in the model. Numerically predicted sizes of the melt-pool zone and dendrite secondary arm spacing induced by the gas tungsten arc welding process are also given.

  14. Deformation modeling and constitutive modeling for anisotropic superalloys

    Science.gov (United States)

    Milligan, Walter W.; Antolovich, Stephen D.

    1989-01-01

    A study of deformation mechanisms in the single crystal superalloy PWA 1480 was conducted. Monotonic and cyclic tests were conducted from 20 to 1093 C. Both (001) and near-(123) crystals were tested, at strain rates of 0.5 and 50 percent/minute. The deformation behavior could be grouped into two temperature regimes: low temperatures, below 760 C; and high temperatures, above 820 to 950 C depending on the strain rate. At low temperatures, the mechanical behavior was very anisotropic. An orientation dependent CRSS, a tension-compression asymmetry, and anisotropic strain hardening were all observed. The material was deformed by planar octahedral slip. The anisotropic properties were correlated with the ease of cube cross-slip, as well as the number of active slip systems. At high temperatures, the material was isotropic, and deformed by homogeneous gamma by-pass. It was found that the temperature dependence of the formation of superlattice-intrinsic stacking faults was responsible for the local minimum in the CRSS of this alloy at 400 C. It was proposed that the cube cross-slip process must be reversible. This was used to explain the reversible tension-compression asymmetry, and was used to study models of cross-slip. As a result, the cross-slip model proposed by Paidar, Pope and Vitek was found to be consistent with the proposed slip reversibility. The results were related to anisotropic viscoplastic constitutive models. The model proposed by Walter and Jordan was found to be capable of modeling all aspects of the material anisotropy. Temperature and strain rate boundaries for the model were proposed, and guidelines for numerical experiments were proposed.

  15. Microstructural aspects of fatigue in Ni-base superalloys.

    Science.gov (United States)

    Antolovich, Stephen D

    2015-03-28

    Nickel-base superalloys are primarily used as components in jet engines and land-based turbines. While compositionally complex, they are microstructurally simple, consisting of small (50-1000 nm diameter), ordered, coherent Ni(3)(Al,Ti)-type L1(2) or Ni(3)Nb-type DO(22) precipitates (called γ(') and γ(''), respectively) embedded in an FCC substitutional solid solution consisting primarily of Ni and other elements which confer desired properties depending upon the application. The grain size may vary from as small as 2 μm for powder metallurgy alloys used in discs to single crystals the actual size of the component for turbine blades. The fatigue behaviour depends upon the microstructure, deformation mode, environment and cycle time. In many cases, it can be controlled or modified through small changes in composition which may dramatically change the mechanism of damage accumulation and the fatigue life. In this paper, the fundamental microstructural, compositional, environmental and deformation mode factors which affect fatigue behaviour are critically reviewed. Connections are made across a range of studies to provide more insight. Modern approaches are pointed out in which the wealth of available microstructural, deformation and damage information is used for computerized life prediction. The paper ends with a discussion of the very important and highly practical subject of thermo-mechanical fatigue (TMF). It is shown that physics-based modelling leads to significantly improved life prediction. Suggestions are made for moving forward on the critical subject of TMF life prediction in notched components. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  16. Fabrication and Optimization of Ni Superalloy Inconel 600 Microtruss Materials

    Science.gov (United States)

    Devatha Venkatesh, Balaji

    Microtruss materials are multifunctional cellular hybrids composed of an interconnected arrangement of internal struts that can offer enhanced strength and stiffness at low densities. This study looks at the potential of Ni-based superalloys as microtruss materials. The potential of using the in-situ plastic strain imparted during stretch forming to grain boundary engineer the internal struts of Inconel 600 (IN600) cellular hybrids was also explored. In order to examine this question, a combination of experimental and finite element (FE) methods were employed. The non-uniform plastic deformation imparted to the microtruss struts during fabrication was modeled by FE and the local changes in grain boundary character in the fabricated trusses were mapped by electron backscattered diffraction. This study also examined the distribution of plastic strain over the microtruss architecture. A mechanical press with various pin geometries was employed to experimentally validate the FE models. Standard pin geometry results in substantially non-uniform plastic strain, which limits the maximum formability of the starting sheet material. Importantly, pins designed with tapers and spheres were shown to impart plastic strain along the entire length of the microtruss. This opened up possibility of new design strategies for facilitating grain boundary engineering over the entire truss. It may also present opportunities for enhancing the energy absorption performance of microtruss materials. Finally, this study examined the mechanical properties of IN600 microtrusses, in particular focusing on the significance of strut end constraints in determining the overall mechanical performance. While it is straightforward to analytically determine the inelastic buckling resistance of plastically deformed struts, there is no simple way to determine the rotational end constraint of the struts deformed to varying truss angles. It was seen that end constraint rigidity k could be determined using a

  17. Thermomechanical fatigue crack growth in a cast polycrystalline superalloy

    Directory of Open Access Journals (Sweden)

    Moverare Johan J.

    2014-01-01

    Full Text Available Thermomechanical fatigue (TMF crack growth testing has been performed on the polycrystalline superalloy IN792. All tests were conducted in mechanical strain control in the temperature range between 100 and 750 °C. The influence of in-phase (IP and out-of-phase (OP TMF cycles was investigated as well as the influence of applying extended dwell times (up to 6 hours at the maximum temperature. The crack growth rates were also evaluated based on linear elastic fracture mechanics and described as a function of the stress intensity factor KI. Without dwell time at the maximum temperature, the crack growth rates are generally higher for the OP-TMF cycle compared to the IP-TMF cycle, when equivalent nominal strain ranges are compared. However, due to the fact that the tests were conducted in mechanical strain control, the stress response is very different for the IP and OP cycles. Also the crack closure level differs significantly between the cycle types. By taking the stress response into account and comparing the crack growth rates for equivalent effective stress intensity factor rages ΔKeff defined as Kmax − Kclosure, very similar crack growth rates were actually noticed independent of whether an IP or OP cycle were used. While the introduction of a 6 hour dwell time significantly increased the crack growth rates for the IP-TMF cycle, a decrease in crack growth rates versus ΔKeff were actually seen for the OP-TMF cycle. The fracture behaviour during the different test conditions has been investigated using scanning electron microscopy.

  18. Compositional Effects on Nickel-Base Superalloy Single Crystal Microstructures

    Science.gov (United States)

    MacKay, Rebecca A.; Gabb, Timothy P.; Garg,Anita; Rogers, Richard B.; Nathal, Michael V.

    2012-01-01

    Fourteen nickel-base superalloy single crystals containing 0 to 5 wt% chromium (Cr), 0 to 11 wt% cobalt (Co), 6 to 12 wt% molybdenum (Mo), 0 to 4 wt% rhenium (Re), and fixed amounts of aluminum (Al) and tantalum (Ta) were examined to determine the effect of bulk composition on basic microstructural parameters, including gamma' solvus, gamma' volume fraction, volume fraction of topologically close-packed (TCP) phases, phase chemistries, and gamma - gamma'. lattice mismatch. Regression models were developed to describe the influence of bulk alloy composition on the microstructural parameters and were compared to predictions by a commercially available software tool that used computational thermodynamics. Co produced the largest change in gamma' solvus over the wide compositional range used in this study, and Mo produced the largest effect on the gamma lattice parameter and the gamma - gamma' lattice mismatch over its compositional range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had a significant impact on their concentrations in the gamma matrix and, to a smaller extent, in the gamma' phase. The gamma phase chemistries exhibited strong temperature dependencies that were influenced by the gamma and gamma' volume fractions. A computational thermodynamic modeling tool significantly underpredicted gamma' solvus temperatures and grossly overpredicted the amount of TCP phase at 982 C. Furthermore, the predictions by the software tool for the gamma - gamma' lattice mismatch were typically of the wrong sign and magnitude, but predictions could be improved if TCP formation was suspended within the software program. However, the statistical regression models provided excellent estimations of the microstructural parameters based on bulk alloy composition, thereby demonstrating their usefulness.

  19. Microstructural analysis of weld cracking in 718 Plus superalloy

    Science.gov (United States)

    Vishwakarma, Krutika

    Allvac 718RTM PLUS(TM) (718 Plus) is a new Ni-base superalloy developed to be used in land and aero gas turbine applications. 718 Plus was developed to have high temperature properties superior to its baseline superalloy Inconel 718, while maintaining its workability. Besides its high temperature properties superior to Inconel 718, limited information exists about its physical metallurgy or weldability. This project studied the microstructure and electron beam welding response of this new superalloy in two selected pre-weld heat treated conditions. To further understand the effect of minor alloying elements on its weldability, two versions of 718 Plus with varying concentrations of boron and phosphorus, HC 49 with higher B and P and HC 20 with normal B and P, were also studied. Finally, the weldability of 718 Plus alloys was compared to that of Inconel 718 and Waspaloy under similar welding conditions. Hot rolled wrought plates of Inconel 718, Waspaloy and 718 Plus alloys were supplied by ALLVAC Inc. 12.7 mm x 12.7 mm x 101.6 mm sections were cut normal to the rolling direction of the plates and were subjected to their recommended respective solution heat treatments, viz., 950°C for 1 hour for 718 Plus alloys and Inconel 718 and 1020°C for 1 hour for Waspaloy. 718 Plus alloys and Inconel 718 were also examined after another solution heat treatment at 1050°C for 1 hour. All the heat treatments were followed by water quenching. Thorough microstructural characterization before and after welding was carried out using optical microscopy, analytical scanning electron microscopy, electron microprobe analysis and analytical transmission electron microscopy. In addition, Secondary Ion Mass Spectrometer (SIMS) was used to study the grain boundary segregation in the two 718 Plus alloys. Interestingly, the microstructure of 718 Plus alloy, in the heat treated conditions it was studied, was very similar to that of Inconel 718 despite of the considerable difference in their

  20. Three-Dimensional Printable High-Temperature and High-Rate Heaters.

    Science.gov (United States)

    Yao, Yonggang; Fu, Kun Kelvin; Yan, Chaoyi; Dai, Jiaqi; Chen, Yanan; Wang, Yibo; Zhang, Bilun; Hitz, Emily; Hu, Liangbing

    2016-05-24

    High temperature heaters are ubiquitously used in materials synthesis and device processing. In this work, we developed three-dimensional (3D) printed reduced graphene oxide (RGO)-based heaters to function as high-performance thermal supply with high temperature and ultrafast heating rate. Compared with other heating sources, such as furnace, laser, and infrared radiation, the 3D printed heaters demonstrated in this work have the following distinct advantages: (1) the RGO based heater can operate at high temperature up to 3000 K because of using the high temperature-sustainable carbon material; (2) the heater temperature can be ramped up and down with extremely fast rates, up to ∼20 000 K/second; (3) heaters with different shapes can be directly printed with small sizes and onto different substrates to enable heating anywhere. The 3D printable RGO heaters can be applied to a wide range of nanomanufacturing when precise temperature control in time, placement, and the ramping rate are important.

  1. Thermal response of transparent silver nanowire/PEDOT:PSS film heaters.

    Science.gov (United States)

    Ji, Shulin; He, Weiwei; Wang, Ke; Ran, Yunxia; Ye, Changhui

    2014-12-10

    Thermal response behavior of transparent silver nanowire/PEDOT:PSS film heaters are intensively studied for manipulating heating temperature, response time, and power consumption. Influences of substrate heat capacity, heat transfer coefficient between air and heater, sheet resistance and dimension of Ag nanowire film, on the thermal response are investigated from thermodynamic analysis. Suggestion is given for practical applications that if other parameters are fixed, Ag nanowire coverage can be utilized as an effective parameter to adjust the thermal response. The heat transfer coefficient plays opposite roles on thermal response speed and achievable steady temperature. A value of ≈32 W m(-2) K(-1) is obtained from transient process analysis after correcting it by considering heater resistance variation during heating tests. Guidance of designing heaters with a given response time is provided by forming Ag nanowire film with a suitable sheet resistance on substrate of appropriate material and a certain thickness. Thermal response tests of designed Ag heaters are performed to show higher heating temperature, shorter response time, and lower power consumption (179 °C cm(2) W(-1)) than ITO/FTO heaters, as well as homogeneous temperature distribution and stability for repeated use. Potential applications of the Ag heaters in window defogging, sensing and thermochromism are manifested.

  2. Three-dimensional temperature field in a line-heater embedded by a spiral electric resistor

    Energy Technology Data Exchange (ETDEWEB)

    Hsiao, S.Y.; Wei, P.S.; Wang, Z.P. [Department of Mechanical and Electro-Mechanical Engineering, National Sun Yat-Sen University, 70, Lien-hai Road, Kaohsiung 804, Taiwan (China)

    2006-06-15

    In this study, three-dimensional temperature fields induced by AC and DC through a spiral electric resistor in a line-heater are numerically investigated. Electric heaters have been widely found, for example, in houses as dryers, stoves, and water heaters, and in industrial and research institutions as elements of equipments. The line-heater in the present model is realistically considered to have multiple regions composed of a spiral electric resistor, electrically insulated region, covering outer layer, and two terminal pins with distinct thermal and electrical properties. Solving unsteady three-dimensional heat conduction equations in distinct regions, the surface temperatures predicted as a function of time in this model are confirmed by the measured data. The calculated results quantitatively show that high surface temperatures of the heater can be reached by increasing dimensionless joule heat parameter, radius of the spiral electric resistor or pins, thermal diffusivity of the insulation region, and decreasing Biot number and radius of insulation region. The effects of the pins on surface temperature are also studied. Aside from showing that DC produces higher temperature than AC, the results indicate that the effects of current frequency on temperature fields are insignificant. The findings can be generalized to a curved heater, because any local location can be considered as a small line-segment. The present work provides general and quantitative data valuable for designing an efficient heater/furnace. [Author].

  3. Development of advanced P/M Ni-base superalloys for turbine disks

    Directory of Open Access Journals (Sweden)

    Garibov Genrikh S.

    2014-01-01

    Full Text Available In the process of evolution of powder metallurgy in Russia the task permanently formulated was the following: to improve strength properties of P/M superalloys without application of additional complex HIPed blanks deformation operation. On the other hand development of a turbine disk material structure to ensure an improvement in aircraft engine performance requires the use of special HIP and heat treatment conditions. To ensure maximum strength properties of disk materials it is necessary to form a structure which would have optimum size of solid solution grains, γ′-phases and carbides. Along with that heating of the material up to a temperature determined by solvus of an alloy ensures a stable and reproducible level of mechanical properties of the disks. The above-said can be illustrated by successful mastering of new complex-alloyed VVP-class superalloys with the use of powder size − 100 μm. Application of special HIP and heat treatment conditions for these superalloys to obtain the desired grain size and the strengthening γ′-phase precipitates allowed a noticeable improvement in ultimate tensile strength and yield strength up to ≥1600 MPa and ≥1200 MPa respectively. 100 hrs rupture strength at 650 ∘C and 750 ∘C was improved up to 1140 MPa and 750 MPa respectively. P/M VVP nickel-base superalloys offer higher characteristics in comparison with many superalloys designed for the same purposes. HIPed disc compacts manufactured from PREP-powder have a homogeneous micro- and macrostructure, a stable level of mechanical properties.

  4. New knowledge about 'white spots' in superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Jackman, L.A. (Teledyne Allvac, Monroe, N.C. (United States)); Maurer, G.E. (Special Metals Corp., New Hartford, N.Y. (United States)); Widge, S. (Carpenter Technology Corp., Reading, PA (United States))

    1993-05-01

    In April 1991, the first in a series of workshops was held to discuss ways in which the gas turbine industry could better understand defects in nickel-base superalloys. The group's primary objective was to better define, and expand knowledge about, segregation in superalloys such as Alloy 718 and Waspaloy,with emphasis on light-etching areas referred to as solute-lean defects or 'white spots'. This 'White Spots Committee' formed four subcommittees to focus efforts on classification, inspection, mechanisms, and mechanical properties. Completion of the tasks that these subcommittees have undertaken should greatly improve the gas turbine industry's understanding of the physical and mechanical nature of white spots. The primary purpose of this article is to formalize the characterization and classification of white spots in high-strength superalloys so that the metallurgical community can begin to use a common vocabulary when referring to them. An overview of formation mechanisms is presented along with a brief description of detection methods. Also discussed are preliminary test results, which should help shed light on the effects of solute-lean microstructures on tensile and fatigue properties. Although white spots are not limited to any single superalloy or class of superalloy, Alloy 718 is emphasized because it is so widely used, and because its relatively large solidus-liquidus temperature interval ([approximately]75 C, 135 F) and high niobium content ([approximately]5.3% Nb) make it prone to segregation. Three distinct types of white spots have been identified and named by the committee: discrete, dendritic, and solidification white spots.

  5. Solid solution strengthening and diffusion in nickel- and cobalt-based superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Rehman, Hamad ur

    2016-07-01

    Nickel and cobalt-based superalloys with a γ-γ{sup '} microstructure are known for their excellent creep resistance at high temperatures. Their microstructure is engineered using different alloying elements, that partition either to the fcc γ matrix or to the ordered γ{sup '} phase. In the present work the effect of alloying elements on their segregation behaviour in nickel-based superalloys, diffusion in cobalt-based superalloys and the temperature dependent solid solution strengthening in nickel-based alloys is investigated. The effect of dendritic segregation on the local mechanical properties of individual phases in the as-cast, heat treated and creep deformed state of a nickel-based superalloy is investigated. The local chemical composition is characterized using Electron Probe Micro Analysis and then correlated with the mechanical properties of individual phases using nanoindentation. Furthermore, the temperature dependant solid solution hardening contribution of Ta, W and Re towards fcc nickel is studied. The room temperature hardening is determined by a diffusion couple approach using nanoindentation and energy dispersive X-ray analysis for relating hardness to the chemical composition. The high temperature properties are determined using compression strain rate jump tests. The results show that at lower temperatures, the solute size is prevalent and the elements with the largest size difference with nickel, induce the greatest hardening consistent with a classical solid solution strengthening theory. At higher temperatures, the solutes interact with the dislocations such that the slowest diffusing solute poses maximal resistance to dislocation glide and climb. Lastly, the diffusion of different technically relevant solutes in fcc cobalt is investigated using diffusion couples. The results show that the large atoms diffuse faster in cobalt-based superalloys similar to their nickel-based counterparts.

  6. Characterization and Modeling of Residual Stress and Cold Work Evolution in PM Nickel Base Disk Superalloy Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Powder metal (PM) superalloys used for critical compressor and turbine disk applications are prone to fatigue failures in stress concentration features such as holes...

  7. Effects of heater location and heater size on the natural convection heat transfer in a square cavity using finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Ngo, Ich Long; Byon, Chan [Yeungnam University, Gyeongsan (Korea, Republic of)

    2015-07-15

    Finite element method was used to investigate the effects of heater location and heater size on the natural convection heat transfer in a 2D square cavity heated partially or fully from below and cooled from above. Rayleigh number (5 X 10{sup 2} ≤ Ra ≤ 5X10{sup 5}), heater size (0.1 ≤ D/L ≤ 1.0), and heater location (0.1 ≤ x{sub h}/L ≤ 0.5) were considered. Numerical results indicated that the average Nusselt number (Nu{sub m}) increases as the heater size decreases. In addition, when x{sub h}/L is less than 0.4, Nu{sub m} increases as x{sub h}/L increases, and Num decreases again for a larger value of x{sub h}/L. However, this trend changes when Ra is less than 10{sup 4}, suggesting that Nu{sub m} attains its maximum value at the region close to the bottom surface center. This study aims to gain insight into the behaviors of natural convection in order to potentially improve internal natural convection heat transfer.

  8. Structure and composition of higher-rhenium-content superalloy based on La-alloyed Ni-Al-Cr

    Energy Technology Data Exchange (ETDEWEB)

    Kozlov, Eduard V.; Koneva, Nina A. [Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Nikonenko, Elena L., E-mail: vilatomsk@mail.ru [Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Popova, Natalya A.; Fedorischeva, Marina V. [Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2015-10-27

    The paper presents the transmission and scanning electronic microscope investigations of Ni-Al-Cr superalloy alloyed with additional Re and La elements. This superalloy is obtained by a directional solidification method. It is shown that such additional elements as Re and La result in formation of new phases in Ni-Al-Cr accompanied by considerable modifications of quasi-cuboid structure in its γ’-phase.

  9. Cyclic Oxidation of High Mo, Reduced Density Superalloys

    Directory of Open Access Journals (Sweden)

    James L. Smialek

    2015-11-01

    Full Text Available Cyclic oxidation was characterized as part of a statistically designed, 12-alloy compositional study of 2nd generation single crystal superalloys as part of a broader study to co-optimize density, creep strength, and cyclic oxidation. The primary modification was a replacement of 5 wt. % W by 7% or 12% Mo for density reductions of 2%–7%. Compositions at two levels of Mo, Cr, Co, and Re were produced, along with a midpoint composition. Initially, polycrystalline vacuum induction samples were screened in 1100 °C cyclic furnace tests using 1 h cycles for 200 h. The behavior was primarily delimited by Cr content, producing final weight changes of −40 mg/cm2 to −10 mg/cm2 for 0% Cr alloys and −2 mg/cm2 to +1 mg/cm2 for 5% Cr alloys. Accordingly, a multiple linear regression fit yielded an equation showing a strong positive Cr effect and lesser negative effects of Co and Mo. The results for 5% Cr alloys compare well to −1 mg/cm2, and +0.5 mg/cm2 for Rene′ N4 and Rene′ N5 (or Rene′ N6, respectively. Scale phases commonly identified were Al2O3, NiAl2O4, NiTa2O6, and NiO, with (Ni,CoMoO4 found only on the least resistant alloys having 0% Cr and 12% Mo. Scale microstructures were complex and reflected variations in the regional spallation history. Large faceted NiO grains and fine NiTa2O6 particles distributed along NiAl2O4 grain boundaries were typical distinctive features. NiMoO4 formation, decomposition, and volatility occurred for a few high Mo compositions. A creep, density, phase stability, and oxidation balanced 5% Cr, 10% Co, 7% Mo, and 3% Re alloy was selected to be taken forward for more extensive evaluations in single crystal form.

  10. Design of a biomimetic self-healing superalloy composite

    Science.gov (United States)

    Files, Bradley Steven

    1997-10-01

    Use of systems engineering concepts to design technologically advanced materials has allowed ambitious goals of self-healing alloys to be realized. Shape memory alloy reinforcements are embedded in an alloy matrix to demonstrate concepts of stable crack growth and matrix crack closure. Computer methods are used to design thermodynamically compatible iron-based alloys using bio-inspired concepts of crack bridging and self-healing. Feasibility of crack closure and stable crack growth is shown in a prototype system with a Sn-Bi matrix and TiNi fibers. Design of Fe-Ni-Co-Ti-Al alloys using thermodynamic models to determine stabilities and phase equilibria allows for a methodical system designing compatible multicomponent alloys for composite systems. Final alloy computations for this project led to the alloy Fe-27.6Ni-18.2Co-4.1Ti-1.6Al as a compatible shape memory a with a 650sp°C 90 minute heat treatment leading to martensite and austenite start temperatures (Msbs and Asbs) near room temperature. Thin slices of this alloy were able to fully recover at least 5% strain upon unloading heating. Composites made from the designed shape memory alloy and a compatible Fe-based B2 matrix were used to test self-healing concepts in the superalloy system. Diffusion couple experiments verified thermodynamic compatibility between matrix and reinforcement alloys at the solution treatment temperature of 1100sp°C. Concepts of stable crack growth and crack bridging were demonstrated in the composite, leading to enhanced toughness of the brittle matrix. However, healing behavior in this system was limited by intergranular fracture of the reinforcement alloy. It is believed that use of rapidly solidified powders could eliminate intergranular fracture, leading to greatly enhanced properties of toughening and healing. Crack clamping and stable crack growth were achieved in a feasibility study using a Sn-Bi matrix reinforced with TiNi fibers. Tensile specimens with less than 1% fibers

  11. Swift BAT Thermal Recovery After Loop Heat Pipe #0 Secondary Heater Controller Failure in October 2015

    Science.gov (United States)

    Choi, Michael K.

    2016-01-01

    The Swift BAT LHP #0 primary heater controller failed on March 31, 2010. It has been disabled. On October 31, 2015, the secondary heater controller of this LHP failed. On November 1, 2015, the LHP #0 CC temperature increased to as 18.6 C, despite that the secondary heater controller set point was 8.8 C. It caused the average DM XA1 temperature to increase to 25.9 C, which was 5 C warmer than nominal. As a result, the detectors became noisy. To solve this problem, the LHP #1 secondary heater controller set point was decreased in 0.5 C decrements to 2.2 C. The set-point decrease restored the average DM XA1 temperature to a nominal value of 19.7 C on November 21.

  12. Numerical Simulation of Induction Through-Heater in Dynamic Operation Mode

    Directory of Open Access Journals (Sweden)

    SCURTU Gheorghe Lucian

    2013-05-01

    Full Text Available The numeric model used in this paper is based on the finite element method and is aiming an inductive heating in volume of a cylindrical structure in a dynamic operation mode. Nowadays the inductionthrough-heaters are usually designed to provide the required characteristics in “quasi” steady-state operation mode mainly. However, in industrial practice the heaters can operate under various disturbances more than half of time, so the transient process playsignificant role in effectiveness and quality of the heating. Investigation of dynamic characteristics of the heaters in dynamic modes can be only done by numerical modeling based on special algorithms providing a time loop additionally to coupling betweenelectromagnetic and thermal analysis. Such numerical models have been developed and used for investigation of dynamic modes for heating billets. The results of numerical simulation can be used for design ofinduction through-heaters and improvement of their characteristics in dynamic operation modes.

  13. Analytical model for ring heater thermal compensation in the Advanced Laser Interferometer Gravitational-wave Observatory.

    Science.gov (United States)

    Ramette, Joshua; Kasprzack, Marie; Brooks, Aidan; Blair, Carl; Wang, Haoyu; Heintze, Matthew

    2016-04-01

    Advanced laser interferometer gravitational-wave detectors use high laser power to achieve design sensitivity. A small part of this power is absorbed in the interferometer cavity mirrors where it creates thermal lenses, causing aberrations in the main laser beam that must be minimized by the actuation of "ring heaters," which are additional heater elements that are aimed to reduce the temperature gradients in the mirrors. In this article we derive the first, to the best of our knowledge, analytical model of the temperature field generated by an ideal ring heater. We express the resulting optical aberration contribution to the main laser beam in this axisymmetric case. Used in conjunction with wavefront measurements, our model provides a more complete understanding of the thermal state of the cavity mirrors and will allow a more efficient use of the ring heaters in the Advanced Laser Interferometer Gravitational-wave Observatory.

  14. Self-regulating heater application to Shuttle/Centaur hydrazine fuel line thermal control

    Science.gov (United States)

    Unkrich, David B.

    1987-01-01

    The Shuttle/Centaur high energy upper stage vehicle thermal environments were more severe than previous Centaur vehicle thermal environments, creating need for a new hydrazine fuel line thermal control technique. Constant power heaters did not satisfy power dissipation requirements, because the power required to maintain fuel line thermal control during cold conditions exceeded the maximum power allowable during hot conditions. Therefore, a Raychem Thermolimit self-regulating heater was selected for this application, and was attached to the hydrazine fuel line with Kapton and aluminum foil tapes. Fuel line/heater thermal modeling and subsequent thermal vacuum chamber testing simulated heater thermal performance during all worst-case Shuttle/Centaur thermal environmental conditions. Fuel line temperatures were maintained between the 4C to 71C limits during all analytical and test cases. Finally, the thermal model predictions were correlated with the test data, thereby ensuring that the model would provide satisfactory predictions for future missions and/or vehicles.

  15. REFINED METHOD OF COMPUTING MODES OF OPERATING OF CAPACITY-TYPE SOLAR HEATERS OF

    Directory of Open Access Journals (Sweden)

    Ermuratschii Vl.V.

    2008-04-01

    Full Text Available The refined method procedure of thermal modes of solar heaters of water of the capacity type, based on use of an electro-thermal equivalent circuit and a method of central potentials is presented.

  16. Towards the Development of a Novel CNTs-based Flexible Mild Heater for Art Conservation

    Directory of Open Access Journals (Sweden)

    Tomas Markevicius

    2014-03-01

    tests performed on a series of prototypes of the designed heaters showed that the device was able to convey uniform heating on different working materials, thus proving to be effective for thermal consolidation.

  17. Temperature Profiles During Quenches in LHC Superconducting Dipole Magnets Protected by Quench Heaters

    CERN Document Server

    Maroussov, V; Siemko, A

    2000-01-01

    The efficiency of the magnet protection by quench heaters was studied using a novel method which derives the temperature profile in a superconducting magnet during a quench from measured voltage signals. In several Large Hadron Collider single aperture dipole models, temperature profiles and temperature gradients in the magnet coil have been evaluated in the case of protection by different sets of quench heaters and different powering and protection parameters. The influence of the insulation thickness between the quench heaters and the coil has also been considered. The results show clear correlation between the positions of quench heaters, magnet protection parameters and temperature profiles. This study allowed a better understanding of the quench process mechanisms and the efficiency assessment of the different protection schemes.

  18. Natural Convection of Nanofluids in a Square Enclosure with a Protruding Heater

    Directory of Open Access Journals (Sweden)

    J. Guiet

    2012-01-01

    Full Text Available This paper reports a numerical study on natural convection from a protruding heater located at the bottom of a square cavity filled with a copper-water nanofluid. The vertical walls of the cavity are cooled isothermally; the horizontal ones are adiabatic, and the heater is attached to the bottom wall. The heat source is assumed either to be isothermal or to have a constant heat flux. The effective viscosity and thermal conductivity of the nanofluid are modeled according to Brinkman and Patel, respectively. Numerical solutions of the full-governing equations, based on the lattice Boltzmann method, are obtained for a wide range of the governing parameters: the Rayleigh number, Ra; the Prandtl number, Pr; the geometrical parameters specifying the heater; the volume fraction of nanoparticles, Φ. For a particular geometry, it has been found that, for a given Ra, heat transfer is enhanced with increasing Φ, independently of the thermal boundary condition applied on the heater.

  19. Ultrathin Polyimide-Stainless Steel Heater for Vacuum System Bake-out

    CERN Document Server

    Rathjen, Christian; Henrist, Bernard; Kölemeijer, Wilhelmus; Libera, Bruno; Lutkiewicz, Przemyslaw

    2005-01-01

    Space constraints in several normal conducting magnets of the LHC required the development of a dedicated permanent heater for vacuum chamber bake-out. The new heater consists of stainless steel bands inside layers of polyimide. The overall heater thickness is about 0.3 mm. The low magnetic permeability is suitable for applications in magnetic fields. The material combination allows for temperatures high enough to activate a NEG coating. Fabrication is performed in consecutive steps of tape wrapping. Automation makes high volume production at low costs possible. About 800 m of warm vacuum system of the long straight sections of the LHC will be equipped with the new heater. This paper covers experience gained at CERN from studies up to industrialization.

  20. A Simple Substrate Heater Device With Temperature Controller for Thin Film Preparation

    Directory of Open Access Journals (Sweden)

    G. Rendón

    2012-08-01

    Full Text Available A simple substrate heater and its temperature controller were designed and built in order to prepare thin films in a highvacuum deposition system. The substrate heater was elaborated with a glass-ceramic body and a molybdenum foilheater. The applied power and the temperature are regulated by a power controller board using a microcontrollerprogrammed with a proportional-integrative-derivative algorithm. The heater/controller system was tested in a highvacuum deposition system and the results of its characterization at 100, 200, 300 and 400 °C are presented. Avariation in temperature better than ± 0.5 °C was obtained for all the tested temperatures. An application of thesubstrate heater is demonstrated by evaporating gold thin films on heated glass substrates.

  1. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 3, Water heaters, pool heaters, direct heating equipment, and mobile home furnaces

    Energy Technology Data Exchange (ETDEWEB)

    1993-11-01

    This is Volume 3 in a series of documents on energy efficiency of consumer products. This volume discusses energy efficiency of water heaters. Water heaters are defined by NAECA as products that utilize oil, gas, or electricity to heat potable water for use outside the heater upon demand. These are major appliances, which use a large portion (18% on average) of total energy consumed per household (1). They differ from most other appliances in that they are usually installed in obscure locations as part of the plumbing and are ignored until they fail. Residential water heaters are capable of heating water up to 180{degrees}F, although the setpoints are usually set lower.

  2. Energetic Performances Study of an Integrated Collector Storage Solar Water Heater

    Directory of Open Access Journals (Sweden)

    O. Helal

    2010-01-01

    Full Text Available Problem statement: Although that the interest attributed to the solar energy remains relatively limited, we attend today to the conception of several installations using the sun as energy source among which we quote the solar water heater. Approach: A study of energetic performances was taken on an integrated collector/storage solar water heater made in the National School of Engineers of Gabes. This water heater is equipped with a concentration system containing a reflector composed of three parabolic branches favorating a better absorption of solar radiance. Results: The comparison between this system and two other systems of solar water heater, composed of a storage ball with asymmetrical CPC and symmetrical CPC, showed important energetic performances despite the simplicity and the little cost of the collector. Conclusion: Several improvements are necessary to increase the direct flow whilst decrease the thermal losses and therefore make the system simpler to be installed on the building roof.

  3. Energy-efficient tunable silicon photonic micro-resonator with graphene transparent nano-heaters

    CERN Document Server

    Yu, Longhai; Dai, Daoxin; He, Sailing

    2015-01-01

    Thermally-tuning silicon micro-cavities are versatile and beneficial elements in low-cost large-scale photonic integrated circuits (PICs). Traditional metal heaters used for thermal tuning in silicon micro-cavities usually need a thick SiO2 upper-cladding layer, which will introduce some disadvantages including low response speed, low heating efficiency, low achievable temperature and complicated fabrication processes. In this paper, we propose and experimentally demonstrate thermally-tuning silicon micro-disk resonators by introducing graphene transparent nano-heaters, which contacts the silicon core directly without any isolator layer. This makes the graphene transparent nano-heater potentially to have excellent performances in terms of the heating efficiency, the temporal response and the achievable temperature. It is also shown that the graphene nano-heater is convenient to be used in ultrasmall photonic integrated devices due to the single-atom thickness and excellent flexibility of graphene. Both experi...

  4. Analysis of exergy and parametric study of a v-corrugated solar air heater

    Energy Technology Data Exchange (ETDEWEB)

    Hedayatizadeh, Mahdi [University of Tabriz, Department of Agricultural Machinery Engineering, Faculty of Agriculture, Tabriz (Iran, Islamic Republic of); University of Birjand, Faculty of Agriculture, P.O. Box 97175/331, Birjand (Iran, Islamic Republic of); Ajabshirchi, Yahya [University of Tabriz, Department of Agricultural Machinery Engineering, Faculty of Agriculture, Tabriz (Iran, Islamic Republic of); Sarhaddi, Faramarz; Farahat, Said [University of Sistan and Baluchestan, Department of Mechanical Engineering, Faculty of Engineering, P.O. Box 98164/161, Zahedan (Iran, Islamic Republic of); Safavinejad, Ali [University of Birjand, Department of Mechanical Engineering, Faculty of Engineering, Birjand (Iran, Islamic Republic of); Chaji, Hossein [University of Tabriz, Department of Agricultural Machinery Engineering, Faculty of Agriculture, Tabriz (Iran, Islamic Republic of); Center of Agriculture and Natural Resources of Khorasan Razavi Province, Ministry of Agriculture, Mashhad (Iran, Islamic Republic of)

    2012-07-15

    Solar air heater requires investigation for enhancement of solar energy conversion into heat. Different configurations with various artificial roughness geometries are proposed to date. In present study attention is paid on ways leading to more delivery of exergy by a v-corrugated solar air heater through parametric study. Effects of aspect ratio of the collector, inlet air temperature, mass flow rate per collector area etc. are studied. (orig.)

  5. Economics of residential gas furnaces and water heaters in US new construction market

    OpenAIRE

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; CHAN, Peter

    2010-01-01

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment....

  6. Economics of residential gas furnaces and water heaters in United States new construction market

    OpenAIRE

    Lekov, Alex B.

    2010-01-01

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment....

  7. PREDICTION OF OPTIMUM ANGLE OF SOLAR WATER HEATER FOR COIMBATORE LOCATION

    OpenAIRE

    M. Sekar; DR M. SAKTHIVEL; O. MANIYARASU; N.ALAGU MURUGAN

    2013-01-01

    The objective of this work was to investigate ways to enhance the performance of solar water heater system to encourage many households using it. The integrated collector storage is the type of solar water heater that has retained its existence for well over a century. The flat absorber plate integrated collector storage type is a relatively recent addition. Being effective, low cost and simple to manufacture, their importance has been further enhanced by the recent upsurge in efforts to effe...

  8. Design, Construction, and Qualification of a Microscale Heater Array for Use in Boiling Heat Transfer

    Science.gov (United States)

    Rule, T. D.; Kim, J.; Kalkur, T. S.

    1998-01-01

    Boiling heat transfer is an efficient means of heat transfer because a large amount of heat can be removed from a surface using a relatively small temperature difference between the surface and the bulk liquid. However, the mechanisms that govern boiling heat transfer are not well understood. Measurements of wall temperature and heat flux near the wall would add to the database of knowledge which is necessary to understand the mechanisms of nucleate boiling. A heater array has been developed which contains 96 heater elements within a 2.5 mm square area. The temperature of each heater element is held constant by an electronic control system similar to a hot-wire anemometer. The voltage that is being applied to each heater element can be measured and digitized using a high-speed A/D converter, and this digital information can be compiled into a series of heat-flux maps. Information for up to 10,000 heat flux maps can be obtained each second. The heater control system, the A/D system and the heater array construction are described in detail. Results are presented which show that this is an effective method of measuring the local heat flux during nucleate and transition boiling. Heat flux maps are obtained for pool boiling in FC-72 on a horizontal surface. Local heat flux variations are shown to be three to six times larger than variations in the spatially averaged heat flux.

  9. PREDICTION OF OPTIMUM ANGLE OF SOLAR WATER HEATER FOR COIMBATORE LOCATION

    Directory of Open Access Journals (Sweden)

    M. SEKAR

    2013-04-01

    Full Text Available The objective of this work was to investigate ways to enhance the performance of solar water heater system to encourage many households using it. The integrated collector storage is the type of solar water heater that has retained its existence for well over a century. The flat absorber plate integrated collector storage type is a relatively recent addition. Being effective, low cost and simple to manufacture, their importance has been further enhanced by the recent upsurge in efforts to effectively tap renewable energy resources. Having different inclinations based on latitude, the design of flat plate heaters can benefit from extensive amount of research on the topic of natural convection in inclined cavities. The thermal performance of the heater is recorded experimentally at angles 0°–30° from horizontal, in 10° intervals. It was found that for any given constant value of heat flux, the performance of the heater is a strong function of the angle of inclination. The optimum configuration of the heater for Coimbatore location is also evaluated.

  10. Energy Savings and Breakeven Cost for Residential Heat Pump Water Heaters in the United States

    Energy Technology Data Exchange (ETDEWEB)

    Maguire, J.; Burch, J.; Merrigan, T.; Ong, S.

    2013-07-01

    Heat pump water heaters (HPWHs) have recently reemerged in the U.S. residential water heating market and have the potential to provide homeowners with significant energy savings. However, there are questions as to the actual performance and energy savings potential of these units, in particular in regards to the heat pump's performance in unconditioned space and the impact of the heat pump on space heating and cooling loads when it is located in conditioned space. To help answer these questions, simulations were performed of a HPWH in both conditioned and unconditioned space at over 900 locations across the continental United States and Hawaii. Simulations included a Building America benchmark home so that any interaction between the HPWH and the home's HVAC equipment could be captured. Comparisons were performed to typical gas and electric water heaters to determine the energy savings potential and cost effectiveness of a HPWH relative to these technologies. HPWHs were found to have a significant source energy savings potential when replacing typical electric water heaters, but only saved source energy relative to gas water heater in the most favorable installation locations in the southern US. When replacing an electric water heater, the HPWH is likely to break even in California, the southern US, and parts of the northeast in most situations. However, the HPWH will only break even when replacing a gas water heater in a few southern states.

  11. Energy Savings and Breakeven Costs for Residential Heat Pump Water Heaters in the United States

    Energy Technology Data Exchange (ETDEWEB)

    Maguire, Jeff [National Renewable Energy Lab. (NREL), Golden, CO (United States); Burch, Jay [National Renewable Energy Lab. (NREL), Golden, CO (United States); Merrigan, Tim [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ong, Sean [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2013-07-01

    Heat pump water heaters (HPWHs) have recently re-emerged in the U.S. residential water heating market and have the potential to provide homeowners with significant energy savings. However, there are questions as to the actual performance and energy savings potential of these units, in particular in regards to the heat pump's performance in unconditioned space and the impact of the heat pump on space heating and cooling loads when it is located in conditioned space. To help answer these questions, NREL performed simulations of a HPWH in both conditioned and unconditioned space at over 900 locations across the continental United States and Hawaii. Simulations included a Building America benchmark home so that any interaction between the HPWH and the home's HVAC equipment could be captured. Comparisons were performed to typical gas and electric water heaters to determine the energy savings potential and cost effectiveness of a HPWH relative to these technologies. HPWHs were found to have a significant source energy savings potential when replacing typical electric water heaters, but only saved source energy relative to gas water heater in the most favorable installation locations in the southern United States. When replacing an electric water heater, the HPWH is likely to break even in California, the southern United States, and parts of the northeast in most situations. However, the HPWH will only break even when replacing a gas water heater in a few southern states.

  12. Solair heater program: solair applications study. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1977-12-01

    General Electric has designed and tested a low-cost solar system using a vacuum tube solar air heater under ERDA Contract E(11-1)-2705. This contract extension has been provided to evaluate various applications of this solar collector. The evaluation identified attractive applications, evaluated corresponding control procedures, estimated system performance, compared economically insolation and insulation, and evaluated the repackaging of off-the-shelf equipment for improved cost effectiveness. The results of this study prompted General Electric's marketing group to do a detailed commercialization study of a residential domestic water heating system using the Solair concept which has been selected as the most attractive application. Other attractive applications are space/domestic water heating and a heat pump assisted solar system/domestic water heating where the heat pump and the solar system function in parallel. A prime advantage of heated air solar systems over liquid systems is cost and longer life which results in higher BTU's/dollar. Other air system advantages are no liquid leakage problems, no toxicity of freezing problems, and less complicated equipment. A hybrid solar system has been identified that can improve the market penetration of solar energy. This system would use the existing mass of the house for energy storage thereby reducing solar cost and complexity. Adequate performance can be obtained with house temperature swings comparable to those used in nighttime setback of the thermostat. Details of this system are provided.

  13. Heater induced thermal effects on the LTP dynamics

    CERN Document Server

    Gibert, Ferran; Lobo, Alberto; Díaz-Aguiló, Marc; Mateos, Ignacio; Karnesis, Nikolaos; Sanjuán, Josep; Gesa, Lluís; lloro, Ivan; Martín, Víctor

    2013-01-01

    The STOC (Science and Technology Operations Centre) simulator of the LPF (LISA PathFinder) mission is intended to provide a validation tool for the mission operations tele-commanding chain, as well as for a deeper understanding of the underlying physical processes happening in the LTP (LISA Technology Package). Amongst the different physical effects that will appear onboard, temperature fluctuations in the Electrode Housing (EH) could generate disturbances on the interferometer (IFO) readouts, therefore they must be known and controlled. In this article we report on the latest progress in the analysis at IEEC of the LTP response to thermal signals injected by means of heaters. More specifically, we determine the transfer functions relating heat input signals to forces on the Test Masses (TMs) in the LTP frequency band, from 1 mHz to 30 mHz. A complete thermal model of the entire LPF spacecraft plus payload, elaborated and maintained at European Space Technology Center (ESTEC), was used to obtain temperature d...

  14. Solar-Powered Cooler and Heater for an Automobile Interior

    Science.gov (United States)

    Howard, Richard T.

    2006-01-01

    The apparatus would include a solar photovoltaic panel mounted on the roof and a panellike assembly mounted in a window opening. The window-mounted assembly would include a stack of thermoelectric devices sandwiched between two heat sinks. A fan would circulate interior air over one heat sink. Another fan would circulate exterior air over the other heat sink. The fans and the thermoelectric devices would be powered by the solar photovoltaic panel. By means of a double-pole, double-throw switch, the panel voltage fed to the thermoelectric stack would be set to the desired polarity: For cooling operation, the chosen polarity would be one in which the thermoelectric devices transport heat from the inside heat sink to the outside one; for heating operation, the opposite polarity would be chosen. Because thermoelectric devices are more efficient in heating than in cooling, this apparatus would be more effective as a heater than as a cooler. However, if the apparatus were to include means to circulate air between the outside and the inside without opening the windows, then its effectiveness as a cooler in a hot, sunny location would be increased.

  15. Solar Biogas Digester with Built-In Reverse Absorber Heater

    Directory of Open Access Journals (Sweden)

    Khasan S. Karimov

    2013-01-01

    Full Text Available In this work the design, fabrication and investigation of a solar biogas digester with built-in RAH (Reverse Absorber Heater is presented. The maximum temperature (50 o C inside of the methane tank was taken as a main parameter at the design of the digester. Using energy balance equation for the case of a static mass of fluid being heated; the parameters of thermal insulation of the methane tank were counted. The biogas digester is consisting of methane tank with built-in solar RAH to utilize solar energy for the heating of the slurry prepared from the different organic wastes (dung, sewage, food wastes etc. The methane tank was filled up to 70% of volume by organic wastes of the GIK Institute sewage, firstly, and secondly, by sewage and cow dung as well. During three months (October-December, 2009 and two months (February-March, 2010 the digester was investigated. The solar irradiance incident to the absorber, slurry's temperature and ambient temperature were measured. It was found that using sewage only and sewage with cow dung the retention times was 4 weeks and two weeks respectively and biogas quantity produced was 0.4 and 8.0 m 3 respectively. In addition, biogas upgradation scheme for removal of carbon dioxide, hydrogen sulphide and water vapor from biogas and conversion of biogas energy conversion into electric power is also discussed.

  16. Light-weight radioisotope heater unit (LWRHU) impact tests

    Science.gov (United States)

    Reimus, M. A. H.; Rinehart, G. H.; Herrera, A.; Lopez, B.; Lynch, C.; Moniz, P.

    1998-01-01

    The light-weight radioisotope heater unit (LWRHU) is a 238PuO2-fueled heat source designed to provide one thermal watt in each of various locations on a spacecraft. Los Alamos National Laboratory designed, fabricated, and safety tested the LWRHU. The heat source consists of a hot-pressed 238PuO2 fuel pellet, a Pt-30Rh vented capsule, a pyrolytic graphite insulator, and a fineweave-pierced fabric graphite aeroshell assembly. To compare the performance of the LWRHUs fabricated for the Cassini mission with the performance of those fabricated for the Galileo mission, and to determine a failure threshold, two types of impact tests were conducted. A post-reentry impact test was performed on one of 180 flight-quality units produced for the Cassini mission and a series of sequential impact tests using simulant-fueled LWRHU capsules were conducted respectively. The results showed that deformation and fuel containment of the impacted Cassini LWRHU was similar to that of a previously tested Galileo LWRHU. Both units sustained minimal deformation of the aeroshell and fueled capsule; the fuel was entirely contained by the platinum capsule. Sequential impacting, in both end-on and side-on orientations, resulted in increased damage with each subsequent impact. Sequential impacting of the LWRHU appears to result in slightly greater damage than a single impact at the final impact velocity of 50 m/s.

  17. Thermophysical and structural study of IN 792-5A nickel based superalloy

    Directory of Open Access Journals (Sweden)

    S. Zlá

    2012-01-01

    Full Text Available The presented paper deals with study of phase transformations temperatures of nickel based superalloy IN 792-5A with application of DTA – method and use of experimental laboratory system for simultaneous thermal analysis SETARAM Setsys 18TM. Samples taken from as-received state of superalloy were heated with controlled ramp rates (1, 5, 10 and 20 °C•min-1 and immediately after melting they were cooled with the same controlled ramp rate. The samples before and after DTA-analysis were also subjected to the phase analysis with use of scanning electron microscopy on the microprobe (JCXA 733 equipped with energy dispersive analyser EDAX (EDAM 3.

  18. Rafting in single crystal nickel-base superalloys — An overview

    Indian Academy of Sciences (India)

    M Kamaraj

    2003-02-01

    Currently nickel-base single crystal (SX) superalloys are considered for the manufacture of critical components such as turbine blades, vanes etc., for aircraft engines as well as land-based power generation applications. Microstructure and high temperature mechanical properties are the major factors controlling the performance of SX superalloys. Rafting is an important phenomenon in these alloys which occurs during high temperature creep. It is essential to understand the rafting mechanism, and its characteristics on high temperature properties before considering the advanced applications. In this review article, the thermodynamic driving force for rafting with and without stress is explained. The nature and influence of rafting on creep properties including pre-rafted conditions are discussed. In addition, the effect of stress state on $\\gamma /\\gamma'$ rafting, kinetics and morphological evolution are discussed with the recent experimental results.

  19. QUANTITATIVE METALOGRAPHY OF HEAT TREATED ŽS6K SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Juraj Belan

    2012-02-01

    Full Text Available Alloy ŽS6K is former USSR superalloy used in DV – 2 jet engine. It is used for turbine rotor blade and whole cast small sized rotors with working temperature up to 800 ÷ 1050°C. This alloy was evaluated after annealing at 800 °C/ 10 and followed by cooling with various rate, presented with cooling in water, oil and air. Cooling rates, represented by various cooling mediums, have a significant influence on diffusion processes, which are going in structure. Methods of quantitative metallography (Image Analyzer software NIS – Elements for carbides evaluation, measuring of secondary dendrite arm spacing and coherent testing grid for gama' - phase evaluation are used for evaluation of structural characteristics on experimental material – Ni base superalloy ŽS6K.

  20. QUANTITATIVE METALOGRAPHY OF HEAT TREATED ŽS6K SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Juraj Belan

    2011-09-01

    Full Text Available Alloy ŽS6K is former USSR superalloy used in DV – 2 jet engine. It is used for turbine rotor blade and whole cast small sized rotors with working temperature up to 800 ÷ 1050°C. This alloy was evaluated after annealing at 800 °C/ 10 and followed by cooling with various rate, presented with cooling in water, oil and air. Cooling rates, represented by various cooling mediums, have a significant influence on diffusion processes, which are going in structure. Methods of quantitative metallography (Image Analyzer software NIS – Elements for carbides evaluation, measuring of secondary dendrite arm spacing and coherent testing grid for gama' - phase evaluation are used for evaluation of structural characteristics on experimental material – Ni base superalloy ŽS6K.