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Sample records for continuous hot-dip galvanizing

  1. Application of thermodynamics and Wagner model on two problems in continuous hot-dip galvanizing

    Science.gov (United States)

    Liu, Huachu; He, Yanlin; Li, Lin

    2009-12-01

    Firstly in this paper, the influence of H 2 and water vapor content on selective oxidation occurred in continuous hot-dip galvanizing has been studied by thermodynamics and Wagner model, then, the Gibbs energy of each possible aluminothermic reducing reaction in zinc bath was calculated in order to judge the possibility of these reactions. It was found that oxides' amounts and oxidation type were greatly related to the H 2 and water content in the annealing atmosphere. And from the view of thermodynamics, surface oxides (MnO, Cr 2O 3, SiO 2 etc.) can be reduced by the effective Al in Zn bath.

  2. Application of thermodynamics and Wagner model on two problems in continuous hot-dip galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Liu Huachu; He Yanlin [School of Material Science and Engineering, Shanghai University, No.149 Yanchang Road Shanghai 200072 (China); Li Lin, E-mail: liling@shu.edu.cn [School of Material Science and Engineering, Shanghai University, No.149 Yanchang Road Shanghai 200072 (China)

    2009-12-15

    Firstly in this paper, the influence of H{sub 2} and water vapor content on selective oxidation occurred in continuous hot-dip galvanizing has been studied by thermodynamics and Wagner model, then, the Gibbs energy of each possible aluminothermic reducing reaction in zinc bath was calculated in order to judge the possibility of these reactions. It was found that oxides' amounts and oxidation type were greatly related to the H{sub 2} and water content in the annealing atmosphere. And from the view of thermodynamics, surface oxides (MnO, Cr{sub 2}O{sub 3}, SiO{sub 2} etc.) can be reduced by the effective Al in Zn bath.

  3. Mechanism and prevention of edge over coating in continuous hot-dip galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Takeishi, Y.

    2000-11-01

    In order to clarify the mechanism of edge over coating (EOC) for continuous hot-dip galvanizing, a visualization test of the gas flow on strip and a cold model test to measure the profile of the coating thickness at the strip edge were carried out. Outward deflected gas flow was observed at the strip edge and EOC developed in the absence of gas wiping. With gas wiping, EOC developing below the wiping position is reduced by the impinging pressure of the gas wiping jet, and the film thickness becomes approximately uniform at the gas wiping position. However, upward of the gas wiping position. EOC increases again and the outward deflected gas flow on the strip edge sweeps the liquid film to the strip edge. EOC is considered to develop at the location where the dynamic pressure of the outward deflected gas flow balances with the surface tension. For the prevention of EOC, edge masking was devised and the effects which reduce EOC were measured in the cold model test and on a commercial line test. The edge mask which can be kept farther away from the strip edge is more effective for preventing EOC than the edge plates. The optimum dimension of the edge mask is 30mm in width and 75-100 mm in depth, and installing it at 4-10mm away from the strip edge is most effective. It was confirmed by the commercial line test that the edge mask can reduce EOC from 45% to less than 10%. (author)

  4. Effect of Mg on the Microstructure and Corrosion Resistance of the Continuously Hot-Dip Galvanizing Zn-Mg Coating

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    Anping Dong

    2017-08-01

    Full Text Available The microstructure of continuously hot-dip galvanizing Zn-Mg coating was investigated in order to obtain the mechanism of the effects of Mg on the corrosion resistance. In this paper, the vertical section of the Zn-0.20 wt % Al-Mg ternary phase diagram near the Al-low corner was calculated. The results indicates that the phase composition of the Zn-0.20 wt % Al-Mg ternary phase diagram near the Al-low corner is the same as Zn-Mg binary phase diagram, suggesting Al in the Zn-Mg (ZM coatings mainly concentrates on the interfacial layer between the coating and steel substrate. The microstructure of continuously hot-dip galvanizing ZM coatings with 0.20 wt % Al containing 1.0–3.0 wt % Mg was investigated using tunneling electron microscopy (TEM. The morphology of Zn in the coating changes from bulk to strip and finally to mesh-like, and the MgZn2 changes from rod-like to mesh-like with the Mg content increasing. Al in the ZM coatings mainly segregates at the Fe2Al5 inhibition layer and the Mg added to the Zn bath makes this inhibition layer thinner and uneven. Compared to GI coating, the time of the first red rust appears increases by more than two-fold and expansion rate of red rust reduces by more than four-fold in terms of salt spray experiment. The ZM coating containing 2.0 wt % Mg has the best corrosion resistance. The enhanced corrosion resistance of ZM coatings mainly depends on different corrosion products.

  5. A suggestion of a new method for the calculation of the coating thickness in continuous hot-dip galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Jo, C. M.; Kwon, Y. D.; Kwon, S. B. [Kyungpook National University, Daegu (Korea, Republic of); Kim, G. Y. [POSCO Technical Research laboratories, Gumgo-dong (Korea, Republic of)

    2011-11-15

    It is known that the distributions of the impinging pressure gradient and the shear stress at the strip surface play a decisive key role in the decision of the coating thickness in hot-dip galvanizing. So, to predict the exact coating thickness, it is essential that the distributions of the impinging wall jet pressure and the shear stress acting between the liquid film and jet stream are measured (or calculated) exactly for each specific coating condition. So far, to obtain the impinging wall jet pressure, it was assumed that the jet issuing from an air-knife is similar to the Hiemenz plane stagnation flow, and the wall shear stress could be predicted by an equation using the assumption of a non-negative Gaussian profile in impinging wall jet pressure in general, so that it cannot be reliable for some impinging wall jet regions and nozzle systems intrinsically. Nevertheless, one cannot find a suitable method to cope with the difficulties in measuring/calculating of the shear stress and the impinging wall jet pressure. Such a difficulty which will cause an inaccuracy in the coating thickness prediction. With these connections, in the present study, we suggest a new method named as a two-step calculation method to calculate the final coating thickness, which consists of the air jet analysis and coating thickness calculation. And, from the comparison of the results one may confirm the validation of the new suggested method.

  6. Processing hot-dip galvanized AHSS grades: a challenging task

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    Pichler, A.; Hebesberger, T.; Tragl, E.; Traint, S.; Faderl, J.; Angeli, G.; Koesters, K. [voestalpine Stahl GmbH, Linz (Austria)

    2005-07-01

    High-strength thin sheet steel grades have gained a considerable market share. At present a very strong demand has been observed for DP (dual-phase), CP (complex phase) and TRIP grades, which are often summarized as advanced high-strength steel grades (AHSS). The potential benefits of applying AHSS grades were impressively demonstrated in the ULSAC-AVC project, in which a remarkable reduction in mass and an increase in stiffness and crash safety were achieved by using a very high share of AHSS steel grades. The present contribution concentrates on hot-dip galvanized AHSS thin sheet grades. The hot-dip galvanizeability of such grades is critically discussed after an overview is provided of the metallurgy of AHSS grades, including microstructure, mechanical properties, phase transformations and required alloy design. Based on these fundamentals, the processing of AHSS grades in the hot-dip galvanizing line is discussed and the resulting properties presented. (orig.)

  7. Influence of some additives to the kinetics of Zn-crystal growth onto continuous hot dip galvanized steel

    International Nuclear Information System (INIS)

    Arsovski, Angel; Sekuloski, Predrag; Georgievski, Mile; Mickovski, Jovan

    2003-01-01

    In this work we made attempt on determination of the gefree, of influence, of the different types of additives on zinc spangle growth during forming of zinc coating, at the process of continues hot deep galvanizing of steel strip. All investigations were made at cold rolling mill plant 'Ladna Valavnica'-Skopje - HDG line, Additives were implied manually using hand pump directly on full hard strip, just before annealing furnace. Three types of additives were used in unchanged state as well as their mixtures. Analysis of the results included macro photograph of the surface, microphotograph of the zinc coating as well as different attempts of mathematical models. During investigation all technological parameters (cleanness of the strip from the emulsion marks, temperatures of the different zones of the furnace, temperature of the molten zinc and chemical composition of the zinc pot) remained at their constant values. (Original)

  8. Deformation and fatigue behavior of hot dip galvanized coatings

    International Nuclear Information System (INIS)

    Camurri, Carlos P.; Benavente, Raul G.; Roa, Isidoro S.; Carrasco, Claudia C.

    2005-01-01

    This paper reports on the results of a study of the effect of static and dynamic stresses on hot dip galvanized coatings on SAE 1020 steel substrates. Galvanizing was performed using baths maintained at 450 deg. C, the zinc containing 0.16% Ti and 0.02% Fe and with Al and Ni in the ranges 0-0.20% and 0-0.30%, respectively. Static three-point bend tests were conducted with applied stresses in the range 428-790 MPa. Dynamic bend-fatigue tests involved stresses in the range 228-578 MPa at a cyclic frequency of 0.25 Hz for up to 700 cycles. The total crack density in the coatings was measured before and after the tests using light optical and electron microscopy. The results showed that the crack density increased as the applied stress increased and crack propagation was promoted perpendicular to the substrate. The number of cycles had no effect on the crack density and propagation at stresses lower than 386 MPa. At higher stresses the number of applied cycles contributed only to crack propagation. It was concluded that the best bath composition for preventing fatigue crack propagation is one that minimized the formation of thinner brittle layers in the galvanized coatings

  9. Effect of Dynamic Flow on the Structure of Inhibition Layer in Hot-dip Galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Young Sool; Kim, Myung Soo; Kim, Su Young [POSCO Technical Research Labs., Gwangyang (Korea, Republic of); Paik, Doo Jin [POSCO Kwangyang Steel Works, Gwangyang (Korea, Republic of)

    2011-02-15

    The effect of dynamic flow or forced convection were investigated and compared on the formation of inhibition layer, galvanizing and galvannealing reactions through the hot-dip galvanizing simulator with the oscillation of specimen in zinc bath, continuous galvanizing pilot plant with zinc pumping system through the snout and continuous galvanizing operation with Dynamic Galvanizing{sup TR} system. The interfacial Al pick-up was not consistent between the results of simulator, pilot plant and line operation, but the morphology of inhibition layer became compact and refined by the forced convection. The growth of Fe-Zn intermetallics at the interface was inhibited by the forced convection, whereas the galvannealing rate would be a little promoted.

  10. Effect of Dynamic Flow on the Structure of Inhibition Layer in Hot-dip Galvanizing

    International Nuclear Information System (INIS)

    Jin, Young Sool; Kim, Myung Soo; Kim, Su Young; Paik, Doo Jin

    2011-01-01

    The effect of dynamic flow or forced convection were investigated and compared on the formation of inhibition layer, galvanizing and galvannealing reactions through the hot-dip galvanizing simulator with the oscillation of specimen in zinc bath, continuous galvanizing pilot plant with zinc pumping system through the snout and continuous galvanizing operation with Dynamic Galvanizing TR system. The interfacial Al pick-up was not consistent between the results of simulator, pilot plant and line operation, but the morphology of inhibition layer became compact and refined by the forced convection. The growth of Fe-Zn intermetallics at the interface was inhibited by the forced convection, whereas the galvannealing rate would be a little promoted

  11. Morphology and antimony segregation of spangles on batch hot-dip galvanized coatings

    Science.gov (United States)

    Peng, Shu; Lu, Jintang; Che, Chunshan; Kong, Gang; Xu, Qiaoyu

    2010-06-01

    Spangles produced by batch hot-dip galvanizing process have a rougher surface and a greater surface segregation of alloying element compared with those in continuous hot-dip galvanizing line (CGL), owing to the cooling rate of the former is much smaller than that of the later. Therefore, typical spangles on a batch hot-dipped Zn-0.05Al-0.2Sb alloy coating were investigated. The chemical, morphological characterization and identification of the phases on the spangles were examined by scanning electron microscopy (SEM), backscattered electron imaging (BSE), atomic force microscopy (AFM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The results showed that the coating surface usually exhibited three kinds of spangles: shiny, feathery and dull spangle, of which extensively antimony surface segregation was detected. The nature of precipitate on the coating surface was identified as β-Sb 3Zn 4, The precipitated β-Sb 3Zn 4 particles distributed randomly on the shiny spangle surface, both β-Sb 3Zn 4 particles and dentritic segregation of antimony dispersed in the dendritic secondary arm spacings of the feathery spangle and on the whole dull spangle surface. The dentritic segregation of antimony and precipitation of Sb 3Zn 4 compound are discussed by a proposed model.

  12. Morphology and antimony segregation of spangles on batch hot-dip galvanized coatings

    Energy Technology Data Exchange (ETDEWEB)

    Peng Shu, E-mail: shu.peng@mail.scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, No. 371 Wushan Road, Tianhe District, Guangzhou 510640 (China); Lu Jintang; Che Chunshan; Kong Gang; Xu Qiaoyu [School of Materials Science and Engineering, South China University of Technology, No. 371 Wushan Road, Tianhe District, Guangzhou 510640 (China)

    2010-06-01

    Spangles produced by batch hot-dip galvanizing process have a rougher surface and a greater surface segregation of alloying element compared with those in continuous hot-dip galvanizing line (CGL), owing to the cooling rate of the former is much smaller than that of the later. Therefore, typical spangles on a batch hot-dipped Zn-0.05Al-0.2Sb alloy coating were investigated. The chemical, morphological characterization and identification of the phases on the spangles were examined by scanning electron microscopy (SEM), backscattered electron imaging (BSE), atomic force microscopy (AFM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The results showed that the coating surface usually exhibited three kinds of spangles: shiny, feathery and dull spangle, of which extensively antimony surface segregation was detected. The nature of precipitate on the coating surface was identified as {beta}-Sb{sub 3}Zn{sub 4}, The precipitated {beta}-Sb{sub 3}Zn{sub 4} particles distributed randomly on the shiny spangle surface, both {beta}-Sb{sub 3}Zn{sub 4} particles and dentritic segregation of antimony dispersed in the dendritic secondary arm spacings of the feathery spangle and on the whole dull spangle surface. The dentritic segregation of antimony and precipitation of Sb{sub 3}Zn{sub 4} compound are discussed by a proposed model.

  13. Effect of hot-dip galvanizing processes on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel

    Science.gov (United States)

    Kuang, Chun-fu; Zheng, Zhi-wang; Wang, Min-li; Xu, Quan; Zhang, Shen-gen

    2017-12-01

    A C-Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s (process A) or rapidly cooled to 350°C and then reheated to 450°C (process B) to simulate the hot-dip galvanizing process. The influence of the hot-dip galvanizing process on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel (DP600) was investigated using optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and tensile tests. The results showed that, in the case of process A, the microstructure of DP600 was composed of ferrite, martensite, and a small amount of bainite. The granular bainite was formed in the hot-dip galvanizing stage, and martensite islands were formed in the final cooling stage after hot-dip galvanizing. By contrast, in the case of process B, the microstructure of the DP600 was composed of ferrite, martensite, bainite, and cementite. In addition, compared with the yield strength (YS) of the DP600 annealed by process A, that for the DP600 annealed by process B increased by approximately 50 MPa because of the tempering of the martensite formed during rapid cooling. The work-hardening coefficient ( n value) of the DP600 steel annealed by process B clearly decreased because the increase of the YS affected the computation result for the n value. However, the ultimate tensile strength (UTS) and elongation ( A 80) of the DP600 annealed by process B exhibited less variation compared with those of the DP600 annealed by process A. Therefore, DP600 with excellent comprehensive mechanical properties (YS = 362 MPa, UTS = 638 MPa, A 80 = 24.3%, n = 0.17) was obtained via process A.

  14. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    Science.gov (United States)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  15. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    International Nuclear Information System (INIS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-01-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  16. Simple Heat Treatment for Production of Hot-Dip Galvanized Dual Phase Steel Using Si-Al Steels

    Science.gov (United States)

    Equihua-Guillén, F.; García-Lara, A. M.; Muñíz-Valdes, C. R.; Ortíz-Cuellar, J. C.; Camporredondo-Saucedo, J. E.

    2014-01-01

    This work presents relevant metallurgical considerations to produce galvanized dual phase steels from low cost aluminum-silicon steels which are produced by continuous strip processing. Two steels with different contents of Si and Al were austenized in the two-phase field ferrite + austenite (α + γ) in a fast manner to obtain dual phase steels, suitable for hot-dip galvanizing process, under typical parameters of continuous annealing processing line. Tensile dual phase properties were obtained from specimens cooled from temperature below Ar3, held during 3 min, intermediate cooling at temperature above Ar1 and quenching in Zn bath at 465 °C. The results have shown typical microstructure and tensile properties of galvanized dual phase steels. Finally, the synergistic effect of aluminum, silicon, and residual chromium on martensite start temperature ( M s), critical cooling rate ( C R), volume fraction of martensite, and tensile properties has been studied.

  17. ENVIRONMENTAL AND ECONOMIC ASPECTS OF ANTICORROSION PROTECTION BY HOT-DIP GALVANIZED METHOD REBARS IN CONCRETE

    Directory of Open Access Journals (Sweden)

    Hegyi Andreea

    2015-05-01

    Full Text Available The implementation of the sustainable development concept is nowadays a key issue in almost all human activities. For the constructions domain an European strategy has already been elaborated. Among its goals are also the use of long lasting materials and the reduction of repair costs. This paper presents an interdisciplinary study concerning the efficiency of the use of hot-dip galvanized rebar for concrete structures. Experimental results about corrosion kinetics of coated and usual steel reinforcement embedded in concrete, subjected to chlorine ions attack, are analyzed. Electrochemical methods as chronoamperometry and linear polarization have been used. Corrosion potential values recorded for galvanized steel embedded in concrete indicate an uncertain corrosion activation process up to a rate of 2.5 % calcium chloride relative to concrete. For rates of 5% CaCl2 and more the corrosion process is activated. For unprotected steel bars embedded in concrete the corrosion activation process started at all calcium chloride studied rates and higher corrosion potential values has been registered than for the hot-dip galvanized ones, at the same rates. Economical assessments have been done using entire lifetime cost analysis of the reinforced concrete structures. Despite that the hotdip galvanization is a rather expansive procedure, when taking into account the whole expected life span, the use of zinc coating proves to be efficient both from structural and financial approaches.

  18. Effect of hot dip galvanization on the fatigue strength of steel bolted connections

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    S.M.J. Razavi

    2017-07-01

    Full Text Available Hot dip galvanized steel bolted joints has been tested under fatigue loading to evaluate the effect of galvanizing coating on the fatigue strength of S355 structural steel. The experimental results showed that the decrease of the fatigue life of coated specimens in comparison with that of uncoated joints is very limited and the results are in good agreement with Eurocode detail category, without substantial reductions. The procedure for coating and preparation of the bolted joints is described in detail in this paper providing a useful tool for engineers involved in similar practical applications. The experimental results are compared with the previously published data on central hole notched galvanized and not treated specimens characterized by the same geometry.

  19. Nanoscale surface analysis on second generation advanced high strength steel after hot dip galvanizing.

    Science.gov (United States)

    Arndt, M; Duchoslav, J; Preis, K; Samek, L; Stifter, D

    2013-09-01

    Second generation advanced high strength steel is one promising material of choice for modern automotive structural parts because of its outstanding maximal elongation and tensile strength. Nonetheless there is still a lack of corrosion protection for this material due to the fact that cost efficient hot dip galvanizing cannot be applied. The reason for the insufficient coatability with zinc is found in the segregation of manganese to the surface during annealing and the formation of manganese oxides prior coating. This work analyses the structure and chemical composition of the surface oxides on so called nano-TWIP (twinning induced plasticity) steel on the nanoscopic scale after hot dip galvanizing in a simulator with employed analytical methods comprising scanning Auger electron spectroscopy (SAES), energy dispersive X-ray spectroscopy (EDX), and focused ion beam (FIB) for cross section preparation. By the combination of these methods, it was possible to obtain detailed chemical images serving a better understanding which processes exactly occur on the surface of this novel kind of steel and how to promote in the future for this material system galvanic protection.

  20. Diversification of Intermetallic Zn Phases Growth on Steel During Hot-Dip Galvanizing

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    Węgrzynkiewicz S.

    2016-06-01

    Full Text Available The steel substrate formed as the result of oxy-acetylene cutting (OAB was treated differently - using: softening annealing, grinding and electro-polishing. Investigations were focused on the influence of additional processing on the structure and corrosion resistance of the deposited zinc coating. The hot - dip Zn galvanizing process was conducted in industrial conditions. Parameters were fixed: temperature 457 °C, dipping time 150 s. The coating thickness diversification dependent on the sub-surface steel structure was analysed and compared to the previous results. The correlation between conducted treatment and coatings morphology was determined.

  1. An evaluation of airborne nickel, zinc, and lead exposure at hot dip galvanizing plants.

    Science.gov (United States)

    Verma, D K; Shaw, D S

    1991-12-01

    Industrial hygiene surveys were conducted at three hot dip galvanizing plants to determine occupational exposure to nickel, zinc, and lead. All three plants employed the "dry process" and used 2% nickel, by weight, in their zinc baths. A total of 32 personal and area air samples were taken. The air samples were analyzed for nickel, zinc, and lead. Some samples were also analyzed for various species of nickel (i.e., metallic, soluble, and oxidic). The airborne concentrations observed for nickel and its three species, zinc, and lead at the three plants were all well below the current and proposed threshold limit values recommended by the American Conference of Governmental Industrial Hygienists (ACGIH).

  2. Effect of confinement on bond strength of hot-dip galvanized lap splices in concrete structures

    International Nuclear Information System (INIS)

    Fakhran, Mazen

    2004-01-01

    Galvanizing the reinforcing steel is one of the methods used to protect bars against corrosion. Galvanizing is a hot dip process where the reinforcing bars are immersed in an aqueous pre flux solution of zinc ammonium chloride at a controlled temperature between 840 and 850 degrees F. In 2001, a research program was started at AUB to evaluate experimentally the effect of hot dip galvanizing on the bond capacity of tension lap splices anchored in full-scale beam specimens designed to fail in bond splitting mode. The test results indicated that the use of galvanized bars had a negligible effect on bond strength of reinforcement in normal strength. However, galvanizing caused an average of 20 percent decrease in bond strength of reinforcement in high strength concrete. The primary objective of research reported in this thesis, is the need to find a solution to eliminate the bond reduction of galvanized bars in high strength concrete. It is significant to evaluate the positive effect of the addition of transverse reinforcement in the splice region. The hypothesis to be tested is that such transverse reinforcement will insure uniform bond stress distribution over the entire splice region, thus mobilizing all bar lugs along the splice in the stress transfer mechanism between the bar and the surrounding concrete. Such mechanism might reduce the significant decrease in bond strength in high strength concrete due to galvanizing. To achieve this objective, eighteen full-scale beam specimens were tested in positive bending. Each beam was reinforced with bars spliced in a constant moment region at midspam. The splice length was chosen in such a way that the beams failed in bond splitting of the concrete cover in the splice region. The main variables were type of coating (black or galvanized bars), bar size (20, 25 and 32 mm), and amount of transverse reinforcement in the splice region (0, 2 or 4 stirrups). The test results indicated that confinement did not have a significant

  3. Numerical Analysis of Edge Over Coating and Baffle Effect on Hot-Dip Galvanizing

    Science.gov (United States)

    Bao, Chengren; Kang, Yonglin; Li, Yan

    2017-06-01

    In hot-dip galvanizing process, air jet wiping control is so crucial to determine the coating thickness and uniformity of the zinc layer on the steel strip. A numerical simulation of gas-jet wiping in hot-dip galvanizing was conducted to minimize the occurrence of edge over coating (EOC). The causes of EOC were identified by contrasting and analyzing the airflow fields on the strip edge with and without a baffle. The factors influencing the airflow field on the strip edge during the change in the gap between the baffle and the strip edge were also analyzed. The effect of the distance between the air knife and the strip was evaluated. Technological parameters with on-site guidance role were obtained by combining them with the actual production to elucidate the role of the baffle in restraining the occurrence of EOC. The uniform distribution of pressure and coating thickness on the strip is achieved when the distance of the baffle from the strip edge is about 0.3 times of the jetting distance.

  4. Relation between microstructure and adhesion of hot dip galvanized zinc coatings on dual phase steel

    International Nuclear Information System (INIS)

    Song, G.M.; Vystavel, T.; Pers, N. van der; De Hosson, J.Th.M.; Sloof, W.G.

    2012-01-01

    Highlights: ► Amorphous manganese oxides present at the steel surface impair the adhesion of the zinc coating. ► The adhesion of the various interfaces that exist in zinc coated steel is quantitatively estimated using the “Macroscopic Atom” model. ► Zinc coating delaminates along the zinc layer/inhibition layer and ζ-FeZn 13 particle/inhibition layer interfaces, which agrees the theoretical calculation. - Abstract: The microstructure of hot dip galvanized zinc coatings on dual phase steel was investigated by electron microscopy and the coating adhesion characterized by tensile testing. The zinc coating consists of a zinc layer and columnar ζ-FeZn 13 particles on top of a thin inhibition layer adjacent to the steel substrate. The inhibition layer is a thin compact and continuous layer that consists of η-Fe 2 Al 5–x Zn x fine and coarse particles. The coarse faceted particles are on top and fine faceted particles are at the bottom. The steel surface is covered with small fraction manganese oxides, which may impair adhesion of the zinc coating. The adhesion at various interfaces that exist in zinc-coated steel was quantitatively estimated using a so-called “macroscopic atom” model. In addition, the adhesion at the interfaces in zinc-coated steel was qualitatively assessed by examining the fracture and delamination behavior upon tensile testing. In accordance with this model, fracture along zinc grain boundaries preceded fracture along the zinc layer/inhibition layer and ζ-FeZn 13 particle/inhibition layer interfaces.

  5. Local strain energy density for the fatigue assessment of hot dip galvanized welded joints: some recent outcomes

    Directory of Open Access Journals (Sweden)

    M. Peron

    2017-10-01

    Full Text Available Since in literature only data about the effect of the hot-dip galvanizing coating on fatigue behavior of unnotched specimens are available, whereas very few for notched components and none for welded joints, the aim of this paper is to partially fill this lack of knowledge comparing fatigue strength of uncoated and hot-dip galvanized fillet welded cruciform joints made of structural steel S355 welded joints, subjected to a load cycle R = 0. 34. The results are shown in terms of stress range ?s and of the averaged strain energy density range DW in a control volume of radius R0 = 0.28 mm

  6. Thermodynamic Study of the Nickel Addition in Zinc Hot-Dip Galvanizing Baths

    Science.gov (United States)

    Pistofidis, N.; Vourlias, G.

    2010-01-01

    A usual practice during zinc hot-dip galvanizing is the addition of nickel in the liquid zinc which is used to inhibit the Sandelin effect. Its action is due to the fact that the ζ (zeta) phase of the Fe-Zn system is replaced by the Τ (tau) phase of the Fe-Zn-Ni system. In the present work an attempt is made to explain the formation of the Τ phase with thermodynamics. For this reason the Gibbs free energy changes for Τ and ζ phases were calculated. The excess free energy for the system was calculated with the Redlich-Kister polyonyme. From this calculation it was deduced that the Gibbs energy change for the tau phase is negative. As a result its formation is spontaneous.

  7. Dissolution-Induced Nanowire Synthesis on Hot-Dip Galvanized Surface in Supercritical Carbon Dioxide

    Directory of Open Access Journals (Sweden)

    Aaretti Kaleva

    2017-07-01

    Full Text Available In this study, we demonstrate a rapid treatment method for producing a needle-like nanowire structure on a hot-dip galvanized sheet at a temperature of 50 °C. The processing method involved only supercritical carbon dioxide and water to induce a reaction on the zinc surface, which resulted in growth of zinc hydroxycarbonate nanowires into flower-like shapes. This artificial patina nanostructure predicts high surface area and offers interesting opportunities for its use in industrial high-end applications. The nanowires can significantly improve paint adhesion and promote electrochemical stability for organic coatings, or be converted to ZnO nanostructures by calcining to be used in various semiconductor applications.

  8. Description of structure of Fe-Zn intermetalic compounds present in hot-dip galvanized coatings on steel

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2015-10-01

    Full Text Available The article is describing formation, composition, morphology and crystallographic characteristics of intermetalic compounds Fe - Zn present in the coating formed during the process of low-temperature hot-dip galvanizing of carbon steels. In mutual confrontation we introduce older bibliography and results of latest modern researches based on combination of most precise analytical methods.

  9. Performance of Flow and Heat Transfer in a Hot-Dip Round Coreless Galvanizing Bath

    Science.gov (United States)

    Yue, Qiang; Zhang, Chengbo; Xu, Yong; Zhou, Li; Kong, Hui; Wang, Jia

    2017-04-01

    Flow field in a coreless hot-dip galvanizing pot was investigated through a water modeling experiment. The corresponding velocity vector was measured using an acoustic Doppler velocimeter. The flow field of molten zinc in the bath was also analyzed. Steel strip velocities from 1.7 to 2.7 m/s were adopted to determine the effect of steel strip velocity on the molten zinc flow in the bath. A large vortex filled the space at the right side of the sink roll, under linear speed from 1.0 to 2.7 m/s and width from 1.0 to 1.3 m of the steel strip, because of the effects of wall and shear stress. The results of the water modeling experiment were compared with those of numerical simulations. In the simulation, Maxwell equations were solved using finite element method to obtain magnetic flux density, electromagnetic force, and Joule heating. The Joule heating rate reached the maximum and minimum values near the side wall and at the core of the bath, respectively, because of the effect of skin and proximity. In an industrial-sized model, the molten zinc flow and temperature fields driven by electromagnetic force and Joule heating in the inductor of a coreless galvanizing bath were numerically simulated. The results indicated that the direction of electromagnetic force concentrated at the center of the galvanizing pot horizontal planes and exerted a pinch effect on molten zinc. Consequently, molten zinc in the pot was stirred by electromagnetic force. Under molten zinc flow and electromagnetic force stirring, the temperature of the molten zinc became homogeneous throughout the bath. This study provides a basis for optimizing electromagnetic fields in coreless induction pot and fine-tuning the design of steel strip parameters.

  10. Stabilization/solidification of hot dip galvanizing ash using different binders.

    Science.gov (United States)

    Vinter, S; Montanes, M T; Bednarik, V; Hrivnova, P

    2016-12-15

    This study focuses on solidification of hot dip-galvanizing ash with a high content of zinc and soluble substances. The main purpose of this paper is to immobilize these pollutants into a matrix and allow a safer way for landfill disposal of that waste. Three different binders (Portland cement, fly ash and coal fluidized-bed combustion ash) were used for the waste solidification. Effectiveness of the process was evaluated using leaching test according to EN 12457-4 and by using the variance analysis and the categorical multifactorial test. In the leaching test, four parameters were observed: pH, zinc concentration in leachate, and concentration of chlorides and dissolved substances in leachate. The acquired data was then processed using statistical software to find an optimal solidifying ratio of the addition of binder, water, and waste to the mixture, with the aim to fulfil the requirement for landfill disposal set by the Council Decision 2003/33/EC. The influence on the main observed parameters (relative amount of water and a binder) on the effectiveness of the used method and their influence of measured parameters was also studied. Copyright © 2016 Elsevier B.V. All rights reserved.

  11. Effects of Niobium Microalloying on Microstructure and Properties of Hot-Dip Galvanized Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Mohrbacher, Hardy [NiobelCon bvba, Brussels (Belgium)

    2010-04-15

    Niobium microalloying is effective in hot-rolled and cold-rolled steels by providing a fine-grained microstructure resulting in increased strength. To optimize the strengthening effect, alloy design and hot-rolling conditions have to be adapted. As a key issue the dissolution and precipitation characteristics of Nb are discussed in particular with regard to the run-out table conditions. It is then considered how the hot-rolled microstructure and the solute state of Nb interact with the hot-dip galvanizing cycle. The adjusted conditions allow controlling the morphology and distribution of phases in the cold-rolled annealed material. Additional precipitation hardening can be achieved as well. The derived options can be readily applied to produce conventional HSLA and IF high strength steels as well as to modem multiphase steels. It will be explained how important application properties such as strength, elongation, bendability, weldability and delayed cracking resistance can be influenced in a controlled and favorable way. Examples of practical relevance and experience are given.

  12. Effect of the Surface Layer of Iron Casting on the Growth of Protective Coating During Hot-Dip Galvanizing

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2016-03-01

    Full Text Available The paper presents the results of investigations of the growth of protective coating on the surface of ductile iron casting during the hot-dip galvanizing treatment. Ductile iron of the EN-GJS-600-3 grade was melted and two moulds made by different technologies were poured to obtain castings with different surface roughness parameters. After the determination of surface roughness, the hot-dip galvanizing treatment was carried out. Based on the results of investigations, the effect of casting surface roughness on the kinetics of the zinc coating growth was evaluated. It was found that surface roughness exerts an important effect on the thickness of produced zinc coating.

  13. The effect of immersion time to low carbon steel hardness and microstructure with hot dip galvanizing coating method

    Science.gov (United States)

    Hakim, A. A.; Rajagukguk, T. O.; Sumardi, S.

    2018-01-01

    Along with developing necessities of metal materials, these rise demands of quality improvements and material protections especially the mechanical properties of the material. This research used hot dip galvanizing coating method. The objectives of this research were to find out Rockwell hardness (HRb), layer thickness, micro structure and observation with Scanning Electron Microscope (SEM) from result of coating by using Hot Dip Galvanizing coating method with immersion time of 3, 6, 9, and 12 minutes at 460°C. The result shows that Highest Rockwell hardness test (HRb) was at 3 minutes immersion time with 76.012 HRb. Highest thickness result was 217.3 μm at 12 minutes immersion. Microstructure test result showed that coating was formed at eta, zeta, delta and gamma phases, while Scanning Electron Microscope (SEM) showed Fe, Zn, Mn, Si and S elements at the specimens after coating.

  14. Influence of dipping time on cracking during bending of hot dip galvanized coatings with Sn and Ti contents

    Directory of Open Access Journals (Sweden)

    L. Zortea

    2010-10-01

    Full Text Available In the last years, the attention to environmental topics led a new approach solution in classical protection techniques, introducing innovative way oriented to optimize different coating properties. Hot-dip galvanizing is a classical process aimed to generate coatings on iron-based surfaces, used unchanged since 200 years: some chemical elements are added in the bath with different aims (e.g., Pb is really important for its fluidizing properties, sometimes replaced by Sn but sometimes these elements are dangerous for human health (e.g. … Pb!.In this work, the influence of dipping time and coatings chemical compositions on damaging micromechanisms was investigated considering different Sn and Ti contents. Main damaging micromechanisms in hot dip zinc coated ipersandelin steel specimens were investigated by means of bending tests. Longitudinal sections of bended specimens were observed by means of a LOM (Light Optical Microscope: main damage micromechanisms were identified as longitudinal and radial cracks.

  15. A study of the influence of air-knife tilting on coating thickness in hot-dip galvanizing

    Science.gov (United States)

    Cho, Tae-Seok; Kwon, Young-Doo; Kwon, Soon-Bum

    2009-09-01

    Gas wiping is a decisive operation in hot-dip galvanizing process. In special, it has a crucial influence on the thickness and uniformity in coating film, but may be subsequently responsible for the problem of splashing. The progress of industry demands continuously the reduction of production costs which may relate directly with the increase of coating speed, and the speed up of coating results in the increase of stagnation pressure in gas wiping system in final. It is known that the increase of stagnation pressure may accompany a harmful problem of splashing in general. Together with these, also, from the view point of energy consumption, it is necessary to design a nozzle optimally. And there is known that the downward tilting of nozzle using in air knife system is effective to prevent in somewhat the harmful problem of splashing. In these connections, first, we design a nozzle with constant expansion rate. Next, for the case of actual coating conditions in field, the effects of tilting of the constant expansion rate nozzle are investigated by numerical analysis. Under the present numerical conditions, it was turned out that the nozzle of constant expansion rate of p = having a downward jet angle of 5° is the most effective to diminish the onset of splashing, while the influence of small tilting of the nozzle on impinging wall pressure itself is not so large.

  16. Comparative life cycle cost assessment of painted and hot-dip galvanized bridges.

    Science.gov (United States)

    Rossi, B; Marquart, S; Rossi, G

    2017-07-15

    The study addresses the life cycle cost assessment (LCCA) of steel bridges, focusing on the maintenance activities and the maintenance scenario. Firstly, the unit costs of maintenance activities and their durability (i.e. the time between two activities) are evaluated. Pragmatic data are provided for the environment category C4 and for three activities: Patch Up, Overcoating and Remove & Replace. A comparative LCCA for a typical hypothetic steel girder bridge is carried out, either painted or hot-dip galvanized (HDG), in the environmental class C4. The LCC versus the cumulated life is provided for both options. The initial cost of the steel unpainted option is only 50.3% of the HDG option. It is shown that after 'Overcoating' occurring at 18.5 years, the total Net Present Value (NPV) of the painted option surpasses that of the HDG option. A sensitivity analysis of the NPV to the cost and service life parameters, the escalation and discount rates is then performed. The discount and escalation rates, considerably influences the total LCC, following a non-linear trend. The total LCC decreases with the discount rate increasing and, conversely, increases with the escalation rate increasing. Secondly, the influence of the maintenance scenario on the total LCC is assessed based on a probabilistic approach. A permutation of the three independent maintenance activities assumed to occur six times over the life of the bridge is considered and a probability of occurrence is associated to each unique scenario. The most probable scenarios are then classified according to their NPV or achieved service life. This approach leads to the definition of a cost-effective maintenance scenario i.e. the scenario, within all the considered permutations, that has the minimum LCC in a range of lifespan. Besides, the probabilistic analysis also shows that, whatever the scenario, the return on investment period ranges between 18.5 years and 24.2 years. After that period, the HDG option becomes

  17. Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

    Directory of Open Access Journals (Sweden)

    Wanchen XIE

    2017-08-01

    Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

  18. Effect of Annealed Oxides on the Formation of Inhibition Layer During Hot-Dip Galvanizing of 590Mpa Trip Steel

    International Nuclear Information System (INIS)

    Kim, Seong Hwan; Huh, Joo Youl; Lee, Suk Kyu; Park, Rho Bum; Kim, Jong Sang

    2011-01-01

    The selective surface oxidation of a transformation-induced-plasticity (TRIP) steel containing 1.6 wt.% Mn and 1.5 wt.% Si during annealing at 800 .deg. C was investigated for its influence on the formation of an inhibition layer during hot-dip galvanizing. The selective oxidation of the alloying elements and the oxide morphology were significantly influenced by the annealing atmosphere. The pure N 2 atmosphere with a dew point -40 .deg. C promoted the selective oxidation of Mn as a crystalline Mn 2 SiO 4 phase, whereas the N 2 + 10% H 2 atmosphere with the same dew point -40 .deg. C promoted the selective oxidation of Si as an amorphous Si-rich oxide phase. During hot-dip galvanizing, the Mn 2 SiO 4 phase was reduced more readily by Al in the Zn bath than the Si-rich oxide phase. Consequently, the pure N 2 atmosphere resulted in a higher formation rate of Fe 2 Al 5 particles at the Zn/steel interface and better galvanizability than the N 2 + 10% H 2 atmosphere

  19. Effect of Annealed Oxides on the Formation of Inhibition Layer During Hot-Dip Galvanizing of 590Mpa Trip Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong Hwan; Huh, Joo Youl [Korea University, Seoul (Korea, Republic of); Lee, Suk Kyu; Park, Rho Bum; Kim, Jong Sang [POSCO Technical Research Laboratories, Gwangyang (Korea, Republic of)

    2011-02-15

    The selective surface oxidation of a transformation-induced-plasticity (TRIP) steel containing 1.6 wt.% Mn and 1.5 wt.% Si during annealing at 800 .deg. C was investigated for its influence on the formation of an inhibition layer during hot-dip galvanizing. The selective oxidation of the alloying elements and the oxide morphology were significantly influenced by the annealing atmosphere. The pure N{sub 2} atmosphere with a dew point -40 .deg. C promoted the selective oxidation of Mn as a crystalline Mn{sub 2}SiO{sub 4} phase, whereas the N{sub 2} + 10% H{sub 2} atmosphere with the same dew point -40 .deg. C promoted the selective oxidation of Si as an amorphous Si-rich oxide phase. During hot-dip galvanizing, the Mn{sub 2}SiO{sub 4} phase was reduced more readily by Al in the Zn bath than the Si-rich oxide phase. Consequently, the pure N{sub 2} atmosphere resulted in a higher formation rate of Fe{sub 2}Al{sub 5} particles at the Zn/steel interface and better galvanizability than the N{sub 2} + 10% H{sub 2} atmosphere.

  20. Application of Bayesian Networks to Diagnostics of Hot Dip Galvanized Coasts

    Directory of Open Access Journals (Sweden)

    A. Adrian

    2007-07-01

    Full Text Available This study presents an output of the application of a probabilistic method of inference based on Bayes' rule in the diagnosis of defects formed during hot-dip galvanising process of casting products. Bayesian cause-effect network for given group of surface defects and its causes was build. Many factors causing defects was taken into consideration like: technological parameters, technological nodes and character of cause. The advantages and drawbacks of a probabilistic method of representation of the incomplete and uncertain empirical knowledge were highlighted.

  1. In Situ Apparatus to Study Gas-Metal Reactions and Wettability at High Temperatures for Hot-Dip Galvanizing Applications

    Science.gov (United States)

    Koltsov, A.; Cornu, M.-J.; Scheid, J.

    2018-02-01

    The understanding of gas-metal reactions and related surface wettability at high temperatures is often limited due to the lack of in situ surface characterization. Ex situ transfers at low temperature between annealing furnace, wettability device, and analytical tools induce noticeable changes of surface composition distinct from the reality of the phenomena.Therefore, a high temperature wettability device was designed in order to allow in situ sample surface characterization by x-rays photoelectron spectroscopy after gas/metal and liquid metal/solid metal surface reactions. Such airless characterization rules out any contamination and oxidation of surfaces and reveals their real composition after heat treatment and chemical reaction. The device consists of two connected reactors, respectively, dedicated to annealing treatments and wettability measurements. Heat treatments are performed in an infrared lamp furnace in a well-controlled atmosphere conditions designed to reproduce gas-metal reactions occurring during the industrial recrystallization annealing of steels. Wetting experiments are carried out in dispensed drop configuration with the precise control of the deposited droplets kinetic energies. The spreading of drops is followed by a high-speed CCD video camera at 500-2000 frames/s in order to reach information at very low contact time. First trials have started to simulate phenomena occurring during recrystallization annealing and hot-dip galvanizing on polished pure Fe and FeAl8 wt.% samples. The results demonstrate real surface chemistry of steel samples after annealing when they are put in contact with liquid zinc alloy bath during hot-dip galvanizing. The wetting results are compared to literature data and coupled with the characterization of interfacial layers by FEG-Auger. It is fair to conclude that the results show the real interest of such in situ experimental setup for interfacial chemistry studies.

  2. Reaction kinetics of the formation of intermetallic Fe – Zn during hot - dip galvanizing of steel

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-01-01

    Full Text Available This review article mainly describes the composition of intermetallic Fe - Zn, i.e. zeta (ζ, delta (δ1k + δ1p, gamma1 (Γ1 and gamma (Γ on galvanized steel during low temperature galvanization (t ~ 450 °C. It gives detailed the formation, growth of individual phases during galvanization and their interaction. In terms of the kinetics, the formation of the coating is defined by a parabolic kinetic equation of the growth of different intermetallic phases under ideal conditions. From the available literature the rate constants of the formation of individual intermetallic phases and also for the total coating are cited. The composition of the intermetallic phases, iron content, crystal structure, and group symmetry in which the surface of galvanized steel forms.

  3. Characterization of solid wastes from two different hot-dip galvanizing processes; Caracterizacion de residuos solidos procedentes de dos procesos distintos de galvanizado en caliente por inmersion

    Energy Technology Data Exchange (ETDEWEB)

    Delvasto, P.; Casal-Ramos, J. a.; Gonzalez-Jordan, O.; Duran-Rodriguez, N. C.; Dominguez, J. R.; Moncada, P.

    2012-11-01

    Zinc dust and zinc ash from hot-dip galvanizing industries located in Venezuela were characterized using atomic spectroscopy, scanning electron microscopy, X-Ray diffraction and infrared spectroscopy. Dust was formed during the high-pressure drying process of the galvanized pieces, in a plant that uses a steel kettle to hold the molten zinc. Ash identified as A came from the same plant as the dust, while ash identified as B came from a hot-dip galvanizing plant which use a ceramic lined galvanizing furnace. Dust contained 98 wt % Zn, in metallic form. Both ash samples contained: Zn and ZnO, while Zn{sub 5}(OH){sub 8}Cl{sub 2}×H{sub 2}O and ZnCl{sub 2} were only found in ash B. Globally, ash “A” and ash “B” contain 71 and 75 wt % Zn, respectively. (Author)

  4. Effect of strip temperature on the formation of an Fe{sub 2}Al{sub 5} inhibition layer during hot-dip galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Dutta, Monojit [R and D Division, Tata Steel Ltd., Jamshedpur 831001 (India)], E-mail: monoron@yahoo.com; Singh, Shiv Brat [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

    2009-04-15

    The theory of nucleation has been employed to derive expressions for the formation of an Fe{sub 2}Al{sub 5} layer during commercial strip galvanizing. This is then used to show the effect of the strip entry temperature on the nucleation of the Fe{sub 2}Al{sub 5} layer. An attempt was also made to verify this effect through controlled experiments in a hot-dip galvanizing simulator and electron microscopic characterization of a few samples.

  5. Effect of Annealing Temperature on Microstructure and Mechanical Properties of Hot-Dip Galvanizing DP600 Steel

    Science.gov (United States)

    Hai-yan, Sun; Zhi-li, Liu; Yang, Xu; Jian-qiang, Shi; Lian-xuan, Wang

    Hot-dip galvanizing dual phase steel DP600 steel grade with low Si was produced by steel plant and experiments by simulating galvanizing thermal history. The microstructure was observed and analyzed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The effect of different annealing temperatures on the microstructure and mechanical properties of dual-phase steel was also discussed. The experimental results show that the dual-phase steel possesses excellent strength and elongation that match EN10346 600MPa standards. The microstructure is ferrite and martensite. TEM micrograph shows that white ferrite with black martensite islands inlay with a diameter of around 1um and the content of 14 18%. The volume will expand and phase changing take the form of shear transformation when ferrite converted to martensite. So there are high density dislocations in ferrite crystalline grain near martensite. The martensite content growing will be obvious along with annealing temperature going up. But the tendency will be weak when temperature high.

  6. Nanoscale analysis of the influence of pre-oxidation on oxide formation and wetting behavior of hot-dip galvanized high strength steel

    International Nuclear Information System (INIS)

    Arndt, M.; Duchoslav, J.; Steinberger, R.; Hesser, G.; Commenda, C.; Samek, L.; Arenholz, E.

    2015-01-01

    Highlights: • Pre-oxidized hot-dip galvanized advanced high strength steel was examined. • The interface was analyzed in detail via high energy resolution Auger spectra. • Evidence for an aluminothermic reduction of the Mn oxide was found. • A new model for galvanizing high manganese steel was developed. - Abstract: Hot-dip galvanized (HDG) 2nd generation advanced high strength steel (AHSS), nano-TWIP (twinning induced plasticity) with 15.8 wt.% Mn, 0.79 wt.% C, was analyzed at the interface between steel and zinc by scanning Auger electron microscopy (AES) in order to confirm and improve an existing model of additional pre-oxidation treatment before annealing and immersion into the hot zinc bath. Furthermore these steel samples were fractured in the analysis chamber of the AES and analyzed without breaking vacuum. In these measurements the results of an aluminothermic reduction of the manganese and iron surface oxides on the steel could be confirmed by AES

  7. Report on best available techniques (BAT) at Finnish hot dip galvanizing plants in 2001; Selvitys parhaasta kaeytettaevissae olevasta tekniikasta (BAT) Suomen kuumasinkityslaitoksissa vuonna 2001

    Energy Technology Data Exchange (ETDEWEB)

    Hakala, I.

    2002-02-01

    Report presents hot dip (batch) galvanizing process and its emissions as well as measures to prevent and control them. Report has been prepared in cooperation with industry representatives and environmental authorities. Reference Document on Best Available Techniques in the Ferrous Metals Processing Industry and especially its part concerning batch galvanizing has been utilized. Also background information from the existing environmental permits as well as information collected by the questionnaires has been used. In year 2001 there were 18 hot dip (batch) galvanizing plants in Finland. Branch can be considered quite homogenous as there are only few variations in processes used. Waste management and recovery and as well as waste water treatment are well taken care of. At many plants treated process water is recycled back to the galvanizing process. Air emissions from hot dipping pot (dust, zinc, ammonium compounds, chlorides) are filtrated only at few plants. Therefore most of the environmental load at many plants is caused by air emissions as they can indirectly cause pollution also into soil and nearby water bodies. Instead of specific emission and consumption data and comparison between different techniques, report presents choice of measures and actions to be taken into account when applying best available techniques (BAT) at an installation level. Galvanizers can use the report as background information when assessing implementation of BAT at their own plants. Permitting authorities can utilize the report in the environmental permitting of the plants. (orig.)

  8. Theoretical Investigation of the Interfacial Reactions during Hot-Dip Galvanizing of Steel

    Science.gov (United States)

    Mandal, G. K.; Balasubramaniam, R.; Mehrotra, S. P.

    2009-03-01

    In the modern galvanizing line, as soon as the steel strip enters the aluminum-containing zinc bath, two reactions occur at the strip and the liquid-zinc alloy interface: (1) iron rapidly dissolves from the strip surface, raising the iron concentration in the liquid phase at the strip-liquid interface; and (2) aluminum forms a stable aluminum-iron intermetallic compound layer at the strip-coating interface due to its greater affinity toward iron. The main objective of this study is to develop a simple and realistic mathematical model for better understanding of the kinetics of galvanizing reactions at the strip and the liquid-zinc alloy interface. In the present study, a model is proposed to simulate the effect of various process parameters on iron dissolution in the bath, as well as, aluminum-rich inhibition layer formation at the substrate-coating interface. The transient-temperature profile of the immersed strip is predicted based on conductive and convective heat-transfer mechanisms. The inhibition-layer thickness at the substrate-coating interface is predicted by assuming the cooling path of the immersed strip consists of a series of isothermal holds of infinitesimal time-step. The influence of galvanizing reaction is assessed by considering nucleation and growth mechanisms at each hold time, which is used to estimate the total effect of the immersion time on the formation mechanism of the inhibition layer. The iron- dissolution model is developed based on well established principles of diffusion taking into consideration the area fraction covered by the intermetallic on the strip surface during formation of the inhibition layer. The model can be effectively used to monitor the dross formation in the bath by optimizing the process parameters. Theoretical predictions are compared with the findings of other researchers. Simulated results are in good agreement with the theoretical and experimental observation carried out by other investigators.

  9. Investigation of shinning Spot Defect on Hot-Dip Galvanized Steel Sheets

    International Nuclear Information System (INIS)

    Yonggang, Liu; Lei, Cui

    2014-01-01

    Shinning spot defects on galvanized steel sheets were studied by optical microscope, scanning electron microscope(SEM), Energy Dispersive Spectrometer (EDS) and Laser-Induced Breakdown Spectroscopy Original Position Statistic Distribution Analysis (LIBSOPA) in this study. The research shows that the coating thickness of shinning spot defects which caused by the substrate defect is much lower than normal area, and when skin passed, the shinning spot defect area can not touch with skin pass roll which result in the surface of shinning spot is flat while normal area is rough. The different coating morphologies have different effects on the reflection of light, which cause the shinning spot defects more brighter than normal area

  10. Heat treatment, microstructure and mechanical properties of a C–Mn–Al–P hot dip galvanizing TRIP steel

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Wei [School of Material and Metallurgy, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Department of Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Bayan Obo multimetallic resource comprehensive utilization Key lab, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Hedström, Peter [Department of Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Li, Yan [Department of Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Bayan Obo multimetallic resource comprehensive utilization Key lab, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

    2016-09-30

    Heat treatments of a hot dip galvanizing TRIP (Transformation induced plasticity) steel with chemical composition 0.20C-1.50Mn-1.2Al-0.07P(mass%) were performed in a Gleeble 3500 laboratory equipment. The heat treatment process parameters were varied to investigate the effect of intercritical annealing temperature as well as isothermal bainitic transformation (IBT) temperature and time, on the microstructure and the mechanical properties. The microstructure was investigated using scanning electron microscopy, transmission electron microscopy and x-ray diffraction, while mechanical properties were evaluated by tensile testing. Furthermore, to generate a better understanding of the phase transformations during heat treatment, dilatometry trials were conducted. The desired microstructure containing ferrite, bainite, retained austenite and martensite was obtained after the heat treatments. It was further found that the IBT is critical in determining the mechanical properties of the steel, since it controls the fraction of bainite. With increasing bainite fraction, the fraction of retained austenite increases while the fraction of martensite decreases. The mechanical properties of the steel are excellent with a tensile strength above 780 MPa (expect in one case) and elongation above 22%.

  11. Heat treatment, microstructure and mechanical properties of a C–Mn–Al–P hot dip galvanizing TRIP steel

    International Nuclear Information System (INIS)

    Ding, Wei; Hedström, Peter; Li, Yan

    2016-01-01

    Heat treatments of a hot dip galvanizing TRIP (Transformation induced plasticity) steel with chemical composition 0.20C-1.50Mn-1.2Al-0.07P(mass%) were performed in a Gleeble 3500 laboratory equipment. The heat treatment process parameters were varied to investigate the effect of intercritical annealing temperature as well as isothermal bainitic transformation (IBT) temperature and time, on the microstructure and the mechanical properties. The microstructure was investigated using scanning electron microscopy, transmission electron microscopy and x-ray diffraction, while mechanical properties were evaluated by tensile testing. Furthermore, to generate a better understanding of the phase transformations during heat treatment, dilatometry trials were conducted. The desired microstructure containing ferrite, bainite, retained austenite and martensite was obtained after the heat treatments. It was further found that the IBT is critical in determining the mechanical properties of the steel, since it controls the fraction of bainite. With increasing bainite fraction, the fraction of retained austenite increases while the fraction of martensite decreases. The mechanical properties of the steel are excellent with a tensile strength above 780 MPa (expect in one case) and elongation above 22%.

  12. A novel method of utilization of hot dip galvanizing slag using the heat waste from itself for protection from radiation.

    Science.gov (United States)

    Dong, Mengge; Xue, Xiangxin; Kumar, Ashok; Yang, He; Sayyed, M I; Liu, Shan; Bu, Erjun

    2018-02-15

    A novel, unconventional, low cost, eco-friendly and effective shielding materials have been made utilizing the hot dip galvanizing slag using the heat waste from itself, thereby saving the natural resources and preventing the environmental pollution. SEM-EDS of shielding materials indicates that the other elements are distributed in Zn element. The mass attenuation properties of shielding materials were measured using a narrow beam geometrical setup at 0.662MeV, 1.17MeV and 1.33MeV. The half value thickness layer, effective atomic number, and electron density were used to analyze the shielding performance of the materials. The EBFs and EABFs for the prepared shielding materials were also studied with incident photon energy for penetration depths upto 40mfp. The shielding effectiveness has been compared with lead, iron, zinc, some standard shielding concretes, different glasses and some alloys. The shielding effectiveness of the prepared samples is almost found comparable to iron, zinc, selected alloys and glasses while better than some standard shielding concretes. In addition, it is also found that the bending strength of all shielding materials is more than 110MPa. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. The effect of zinc bath temperature on the morphology, texture and corrosion behaviour of industrially produced hot-dip galvanized coatings

    Directory of Open Access Journals (Sweden)

    A. Bakhtiari

    2014-03-01

    Full Text Available The purpose of this work is to identify the influence of zinc bath temperature on the morphology, texture and corrosion behavior of hot-dip galvanized coatings. Hot-dip galvanized samples were prepared at temperature in the range of 450-480 °C in steps of 10 °C, which is the conventional galvanizing temperature range in the galvanizing industries. The morphology of coatings was examined with optical microscopy and scanning electron microscopy (SEM. The composition of the coating layers was determined using energy dispersive spectroscopy (EDS analysis. The texture of the coatings was evaluated using X-ray diffraction. Corrosion behavior was performed using salt spray cabinet test and Tafel extrapolation test. From the experimental results, it was found that increasing the zinc bath temperature affects the morphology of the galvanized coatings provoking the appearance of cracks in the coating structure. These cracks prevent formation of a compact structure. In addition, it was concluded that (00.2 basal plane texture component was weakened by increasing the zinc bath temperature and, conversely, appearance of (10.1 prism component, (20.1 high angle pyramidal component and low angle component prevailed. Besides, coatings with strong (00.2 texture component and weaker (20.1 components have better corrosion resistance than the coatings with weak (00.2 and strong (20.1 texture components. Furthermore, corrosion resistance of the galvanized coatings was decreased by increasing the zinc bath temperature.

  14. Surface conditioning of a cold-rolled dual-phase steel by annealing in nitriding atmospheres prior to hot-dip galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Luther, F.; Beste, D.; Bleck, W. [Institute for Ferrous Metallurgy (IEHK), RWTH Aachen (Germany); Dimyati, A.; Mayer, J. [Central Facility for Electron Microscopy (GFE), RWTH Aachen (Germany)

    2007-04-15

    The development of steel grades for automotive applications in the recent years has been driven on by two trends: lightweight and improved crash safety. By using steels like DP (dual phase) the goals of passenger safety, fuel efficiency and environmental friendliness can be met at reasonable price. The favorite corrosion protection method for sheet steels in the car industry is the hot-dip galvanizing process. Here, an approach was made to reduce the surface enrichment of critical alloying elements of a dual phase steel grade by reactive annealing in ammonia containing atmospheres. The effects of this treatment on mechanical properties and hot-dip coating behavior are reported. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  15. Influence of Gas Atmosphere Dew Point on the Selective Oxidation and the Reactive Wetting During Hot Dip Galvanizing of CMnSi TRIP Steel

    Science.gov (United States)

    Cho, Lawrence; Lee, Seok Jae; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2013-01-01

    The selective oxidation and reactive wetting of intercritically annealed Si-bearing CMnSi transformation-induced plasticity steels were investigated by high-resolution transmission electron microscopy. In a N2 + 10 pct H2 gas atmosphere with a dew point (DP) ranging from 213 K to 278 K (-60 °C to 5 °C), a continuous layer of selective oxides was formed on the surface. Annealing in a higher DP gas atmosphere resulted in a thinner layer of external oxidation and a greater depth of internal oxidation. The hot dipping was carried out in a Zn bath containing 0.22 mass pct Al, and the bath temperature was 733 K (460 °C). Coarse and discontinuous Fe2Al5- x Zn x grains and Fe-Zn intermetallics (ζ and δ) were observed at the steel/coating interface after the hot dip galvanizing (HDG) of panels were annealed in a low DP atmosphere 213 K (-60 °C). The Fe-Zn intermetallics were formed both in areas where the Fe2Al5- x Zn x inhibition layer had not been formed and on top of non-stoichiometric Fe-Al-Zn crystals. Poor wetting was observed on panels annealed in a low DP atmosphere because of the formation of thick film-type oxides on the surface. After annealing in higher DP gas atmospheres, i.e., 263 K and 278 K (-10 °C and 5 °C), a continuous and fine-grained Fe2Al5- x Zn x layer was formed. No Fe-Zn intermetallics were formed. The small grain size of the inhibition layer was attributed to the nucleation of the Fe2Al5- x Zn x grains on small ferrite sub-surface grains and the presence of granular surface oxides. A high DP atmosphere can therefore significantly contribute to the decrease of Zn-coating defects on CMnSi TRIP steels processed in HDG lines.

  16. Research on the Microstructures and Mechanical Properties of Ti Micro-Alloyed Cold Rolled Hot-Dip Galvanizing DP980 Steel

    Science.gov (United States)

    Han, Yun; Kuang, Shuang; Qi, Xiumei; Xie, Chunqian; Liu, Guanghui

    Effects of galvanizing simulation parameters on microstructures and mechanical properties of Ti-microalloyed cold rolled hot-dip galvanizing DP980 steel were investigated in this study by optical microscopy (OM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS) and tensile test. Moreover, the precipitation behavior of Ti in the experimental steel was also studied. The results show that, as the heating temperature increases, the tensile strength of experimental galvanizing DP980 steel decreases while the yield ratio and elongation of the steel are enhanced. The microstructures of experimental steels exhibit typical dual phase steel character and the volume fractions of MA islands are almost 30%. In addition, lots of nano-sized TiC precipitates can be found in the ferrite grains.

  17. Microstructure development and mechanical properties of quenching and partitioning (Q and P) steel and an incorporation of hot-dipping galvanization during Q and P process

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Jing; Yu, Hao, E-mail: yhzhmr@126.com

    2013-12-01

    The “quenching and partitioning” (Q and P) process has recently been substantiated to be a unique technological route for the production of high strength steels with significant amounts of retained austenite, and thus to provide better combination of strength and ductility. In this work, intercritically annealed specimens followed by Q and P treatment have been applied to low-carbon steel with chemical composition typical for conventional TRIP-assisted steels. Microstructure of the steel treated by the Q and P process was characterized by means of optical microscope, SEM, TEM and XRD. The study suggests that microstructure is mainly composed of ferrite, lath martensite, martensite–austenite islands, retained austenite and a small amount of bainite formed during partitioning. The fraction of bainite formed during partitioning is proportional to quenching temperature. The mechanical property of specimen treated by the Q and P process exhibits an improved combination of strength and ductility than that of the Q and T process. Two schemes of hot-dipping galvanization processes were designed. The results indicate that both hot-dip galvanizing schemes present a limited reduction in tensile strength and a slight enhancement of ductility. The scheme of galvanizing and partitioning after the quenching progress shows a better combination of strength and ductility.

  18. Analysis Of Effect Of Mechanical Properties Of Aluminum Alloy Addition Of Zinc Corrosion Resistance Of Carbon Steel A325 Bolts Process Of Hot Dip Galvanizing

    Directory of Open Access Journals (Sweden)

    Ery Diniardi

    2015-08-01

    Full Text Available The world oil industry are common in offshore areas that are included in a corrosive environment so that the low-carbon steel bolts A325 will gradually corroded. Therefore an alternative that can be done to reduce the corrosion rate that is by coating with a Hot dip galvanizing method. The purpose of this study to improve the quality of products from low carbon steel bolts A325 with the addition of Zinc Aluminium alloy on the results of the Hot Dip Galvanizing. Results of testing the hardness of the lowest obtained in quenching time of 30 seconds is 162 037 HVN and the highest hardness obtained on quenching time of 60 seconds is 203 688 HVN. To microstructure shows that the phase Eta which is soft on the surface of the outermost started a little not as much time quenching 30 seconds so that the nature of its decline and violence increased the phase Zeta that are hard are widely spread meet the layer of phase resulting in hardness of the coating while quenching 45 seconds exceed the hardness of quenching time of 30 seconds. Results of analysis of the rate of corrosion that galvanized coating on each test is different and the structure of ferrite and pearlite it looks clear. For quenching time of 30 seconds obvious difference in galvanized layer thicker than quenching time of 45 and 60 seconds. This happens because of the influence of factors zinc layer that coats the base material so that decreased levels of corrosion is comparable to the time Salt Spray Test SST performed.

  19. Designing the Color of Hot-Dip Galvanized Steel Sheet Through Destructive Light Interference Using a Zn-Ti Liquid Metallic Bath

    Science.gov (United States)

    Levai, Gabor; Godzsák, Melinda; Török, Tamas I.; Hakl, Jozsef; Takáts, Viktor; Csik, Attila; Vad, Kalman; Kaptay, George

    2016-07-01

    The color of hot-dip galvanized steel sheet was adjusted in a reproducible way using a liquid Zn-Ti metallic bath, air atmosphere, and controlling the bath temperature as the only experimental parameter. Coloring was found only for samples cooled in air and dipped into Ti-containing liquid Zn. For samples dipped into a 0.15 wt pct Ti-containing Zn bath, the color remained metallic (gray) below a 792 K (519 °C) bath temperature; it was yellow at 814 K ± 22 K (541 °C ± 22 °C), violet at 847 K ± 10 K (574 °C ± 10 °C), and blue at 873 K ± 15 K (600 °C ± 15 °C). With the increasing bath temperature, the thickness of the adhered Zn-Ti layer gradually decreased from 52 to 32 micrometers, while the thickness of the outer TiO2 layer gradually increased from 24 to 69 nm. Due to small Al contamination of the Zn bath, a thin (around 2 nm) alumina-rich layer is found between the outer TiO2 layer and the inner macroscopic Zn layer. It is proven that the color change was governed by the formation of thin outer TiO2 layer; different colors appear depending on the thickness of this layer, mostly due to the destructive interference of visible light on this transparent nano-layer. A complex model was built to explain the results using known relationships of chemical thermodynamics, adhesion, heat flow, kinetics of chemical reactions, diffusion, and optics. The complex model was able to reproduce the observations and allowed making predictions on the color of the hot-dip galvanized steel sample, as a function of the following experimental parameters: temperature and Ti content of the Zn bath, oxygen content, pressure, temperature and flow rate of the cooling gas, dimensions of the steel sheet, velocity of dipping the steel sheet into the Zn-Ti bath, residence time of the steel sheet within the bath, and the velocity of its removal from the bath. These relationships will be valuable for planning further experiments and technologies on color hot-dip galvanization of steel

  20. Role of Al in Zn bath on the formation of the inhibition layer during hot-dip galvanizing for a 1.2Si-1.5Mn transformation-induced plasticity steel

    Science.gov (United States)

    Wang, Kuang-Kuo; Hsu, Chiung-Wen; Chang, Liuwen; Gan, Dershin; Yang, Kuo-Cheng

    2013-11-01

    This study investigated the interaction between the Al in the Zn bath and the surface oxides formed by selective oxidation on a 1.2Si-1.5Mn TRIP steel during hot-dip galvanizing. XPS and TEM were employed for characterization. The results indicated that the amorphous xMnO·SiO2 oxide could react with Al to form a Si-Mn-Al-containing oxide. The crystalline MnSiO3 and Mn2SiO4 oxides could be largely reduced by Al to form holes in the oxide film. Consequently, the steel covered by a layer of mixed xMnO·SiO2 and MnSiO3 could form a continuous Fe2Al5 inhibition layer and showed the highest galvanizability among the three samples examined.

  1. Life Improvement of Pot Hardware in Continuous Hot Dipping Processes Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Xingbo Liu

    2006-01-18

    The process of continuous galvanizing of rolled sheet steel includes immersion into a bath of molten zinc/aluminum alloy. The steel strip is dipped in the molten bath through a series of driving motors and rollers which control the speed and tension of the strip, with the ability to modify both the amount of coating applied to the steel as well as the thickness and width of the sheet being galvanized. There are three rolls used to guide the steel strip through the molten metal bath. The rolls that operate in the molten Zn/Al are subject to a severely corrosive environment and require frequent changing. The performance of this equipment, the metallic hardware submerged in the molten Zn/Al bath, is the focus of this research. The primary objective of this research is to extend the performance life of the metallic hardware components of molten Zn/Al pot hardware by an order of magnitude. Typical galvanizing operations experience downtimes on the order of every two weeks to change the metallic hardware submerged in the molten metal bath. This is an expensive process for industry which takes upwards of 3 days for a complete turn around to resume normal operation. Each roll bridle consists of a sink, stabilizer, and corrector roll with accompanying bearing components. The cost of the bridle rig with all components is as much as $25,000 dollars just for materials. These inefficiencies are of concern to the steel coating companies and serve as a potential market for many materials suppliers. This research effort served as a bridge between the market potential and industry need to provide an objective analytical and mechanistic approach to the problem of wear and corrosion of molten metal bath hardware in a continuous sheet galvanizing line. The approach of the investigators was to provide a means of testing and analysis that was both expeditious and cost effective. The consortium of researchers from West Virginia University and Oak Ridge National Laboratory developed

  2. Problems with reliability and safety of hot dip galvanized steel structures Problemas com a confiabilidade e segurança de estruturas de aço galvanizadas a quente

    Directory of Open Access Journals (Sweden)

    L. Mraz

    2009-06-01

    Full Text Available Hot dip galvanizing is very effective means of protection against corrosion. Some recommendation concerning the steel quality are generally known and accepted. The process consists of cleaning (pickling or sand blasting and dipping the structures or pieces into liquid zinc bath. The case study of hot dip galvanized steels is presented. Some recent failures of hot dip galvanized welded structures and hot dip galvanized high strength steel screws are presented. Structures were made of S355 grade steel and MIG/MAG process was applied for welding. Large cracks were observed in the vicinity of welds after hot dip galvanizing process. The presence of both hydrogen and liquid metal embrittlement was identified and associated mainly with higher hardness of HAZ or the quenched and tempered steels. Possible cracking mechanisms are discussed. The influence of chemical composition and production process (welding, heat treatment was analyzed according to data published in literature. The solutions and recommendations for avoiding the failure in hot dip galvanized structures are proposed.Galvanização a quente é um meio muito efetivo de proteção contra a corrosão. Recomendações relativas a qualidade do aço são geralmente conhecidas e aceitas. O processo consiste de limpar (decapagem ou jateamento e mergulhar as estruturas ou partes destas em um banho de zinco líquido. O presente trabalho apresenta casos de falhas recentes em estruturas soldadas e em parafusos de aços de alta resistência galvanizados a quente. As estruturas foram fabricadas com aço do grau S355 e o processo MIG/MAG foi usado para a soldagem. Os parafusos foram fabricados com aço de alto carbono. Grandes trincas foram observadas nas proximidades das soldas após o processo de galvanização a quente. A ocorrência de fragilização tanto por hidrogênio como por metal líquido foi identificada e associada com a dureza elevada tanto da ZTA como dos aços temperados e revenidos. Os

  3. Examination of the Mg-Zn phase formation in hot-dip galvanized steel sheet; Untersuchung der Mg-Zn-Phasenbildung in feuerverzinktem Stahlblech

    Energy Technology Data Exchange (ETDEWEB)

    Zywitzki, Olaf; Modes, Thomas; Scheffel, Bert; Metzner, Christoph [Fraunhofer-Institut fuer Elektronenstrahl- und Plasmatechnik, Dresden (Germany)

    2012-07-01

    Zinc-magnesium layers have been produced by a combination of conventional hot-dip galvanizing and PVD magnesium coating. A subsequent short heat treatment causes the diffusion of magnesium into the zinc layer. The influence of the maximum temperature of the heat treatment on the diffusion of magnesium and on the type and distribution of the formed intermetallic Mg-Zn phases has been examined in detail in a temperature range from 300 to 400 C by means of X-ray phase analyses and metallographic cross sections. With increasing temperature a sequential intermetallic Mg-Zn phase formation has been detected. At 300 C, an initial magnesium rich, intermetallic MgZn{sub 2} surface layer is formed, which, at higher temperatures from 335 to 379 C, is progressively transformed into a zinc rich Mg{sub 2}Zn{sub 11} layer by interdiffusion. In this context, the nucleation of the Mg{sub 2}Zn{sub 11} phase takes place on the interface between the MgZn{sub 2} and the Zn phase. Above the peritectic temperature of 381 C, the microstructure is composed of a zinc matrix in which precipitated MgZn{sub 2} is dispersed. (orig.)

  4. Overall model of the dynamic behaviour of the steel strip in an annealing heating furnace on a hot-dip galvanizing line

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-de-Pison, F.J.; Pernia, A.; Jimenez-Macias, E.; Fernandez, R.

    2010-07-01

    Predicting the temperature of the steel strip in the annealing process in a hot-dip galvanizing line (HDGL) is important to ensure the physical properties of the processed material. The development of an accurate model that is capable of predicting the temperature the strip will reach according to the furnaces variations in temperature and speed, its dimensions and the steels chemical properties, is a requirement that is being increasingly called for by industrial plants of this nature. This paper presents a comparative study made between several types of algorithms of Data Mining and Artificial Intelligence for the design of an efficient and overall prediction model that will allow determining the strips variation in temperature according to the physico-chemical specifications of the coils to be processed, and fluctuations in temperature and speed that are recorded within the annealing process. The ultimate goal is to find a model that is effectively applicable to coils of new types of steel or sizes that are being processed for the first time. This model renders it possible to fine-tune the control model in order to standardise the treatment in areas of the strip in which there is a transition between coils of different sizes or types of steel. (Author).

  5. Effect of Process Variables on the Grain Size and Crystallographic Texture of Hot-Dip Galvanized Coatings

    Science.gov (United States)

    Kaboli, Shirin; McDermid, Joseph R.

    2014-08-01

    A galvanizing simulator was used to determine the effect of galvanizing bath antimony (Sb) content, substrate surface roughness, and cooling rate on the microstructural development of metallic zinc coatings. Substrate surface roughness was varied through the use of relatively rough hot-rolled and relatively smooth bright-rolled steels, cooling rates were varied from 0.1 to 10 K/s, and bulk bath Sb levels were varied from 0 to 0.1 wt pct. In general, it was found that increasing bath Sb content resulted in coatings with a larger grain size and strongly promoted the development of coatings with the close-packed {0002} basal plane parallel to the substrate surface. Increasing substrate surface roughness tended to decrease the coating grain size and promoted a more random coating crystallographic texture, except in the case of the highest Sb content bath (0.1 wt pct Sb), where substrate roughness had no significant effect on grain size except at higher cooling rates (10 K/s). Increased cooling rates tended to decrease the coating grain size and promote the {0002} basal orientation. Calculations showed that increasing the bath Sb content from 0 to 0.1 wt pct Sb increased the dendrite tip growth velocity from 0.06 to 0.11 cm/s by decreasing the solid-liquid interface surface energy from 0.77 to 0.45 J/m2. Increased dendrite tip velocity only partially explains the formation of larger zinc grains at higher Sb levels. It was also found that the classic nucleation theory cannot completely explain the present experimental observations, particularly the effect of increasing the bath Sb, where the classical theory predicts increased nucleation and a finer grain size. In this case, the "poisoning" theory of nucleation sites by segregated Sb may provide a partial explanation. However, any analysis is greatly hampered by the lack of fundamental thermodynamic information such as partition coefficients and surface energies and by a lack of fundamental structural studies. Overall

  6. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  7. Development of Continuous Galvanization-compatible Martensitic Steel

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Y. F.; Song, T. J.; Kim, Han S.; De Cooman [Pohang Univ. of Science and Technology, Pohang (Korea, Republic of); Kwak, J. H. [POSCO Gwangyang Works, Gwangyang (Korea, Republic of)

    2012-01-15

    The development of martensitic grades which can be processed in continuous galvanizing lines requires the reduction of the oxides formed on the steel during the hot dip process. This reduction mechanism was investigated in detail by means of High Resolution Transmission Electron Microscopy (HR-TEM) of cross-sectional samples. Annealing of a martensitic steel in a 10% H{sub 2} + N{sub 2} atmosphere with the dew point of -35 .deg. C resulted in the formation of a thin c-xMno.SiO{sub 2} (x>1) oxide film and amorphous a-xMnO.SiO{sub 2} oxide particles on the surface. During the hot dip galvanizing in Zn-0.13%Al, the thin c-xMnO.SiO{sub 2} (x>1) oxide films was reduced by the Al. The a-xMnO.SiO{sub 2} (x<0.9) and a-SiO{sub 2} (x>1) oxide film was also reduced and the amorphous a-xMnO.SiO{sub 2} and a-SiO{sub 2} particles were embedded in the Fe{sub 2}Al{sub 5-x}Zn{sub x} inhibition layer formed at the steel/coating interface during hot dipping. The results clearly show that Al in the liquid Zn bath can reduce the crystalline c-xMn.SiO{sub 2} (x>1) oxides but not the amorphous a-xMnO.SiO{sub 2} (x<0.9) and a-SiO{sub 2} oxides. These oxides remain embedded in the Zn layer or in the inhibition layer, making it possible to apply a Zn or Zn-alloy coating on martensitic steel by hot dipping. The hot dipping process was also found to deteriorate the mechanical properties, independently of the Zn bath composition.

  8. Overall model of the dynamic behaviour of the steel strip in an annealing heating furnace on a hot-dip galvanizing line

    Directory of Open Access Journals (Sweden)

    Fernández, R.

    2010-10-01

    Full Text Available Predicting the temperature of the steel strip in the annealing process in a hot-dip galvanizing line (HDGL is important to ensure the physical properties of the processed material. The development of an accurate model that is capable of predicting the temperature the strip will reach according to the furnace’s variations in temperature and speed, its dimensions and the steel’s chemical properties, is a requirement that is being increasingly called for by industrial plants of this nature. This paper presents a comparative study made between several types of algorithms of Data Mining and Artificial Intelligence for the design of an efficient and overall prediction model that will allow determining the strip’s variation in temperature according to the physico-chemical specifications of the coils to be processed, and fluctuations in temperature and speed that are recorded within the annealing process. The ultimate goal is to find a model that is effectively applicable to coils of new types of steel or sizes that are being processed for the first time. This model renders it possible to fine-tune the control model in order to standardise the treatment in areas of the strip in which there is a transition between coils of different sizes or types of steel.La predicción de la temperatura de la banda de acero dentro del proceso de recocido de una planta de galvanizado continuo en caliente es importante para garantizar las propiedades físicas del material procesado. El desarrollo de un modelo preciso que sea capaz de predecir la temperatura que va a alcanzar la banda según las variaciones de temperaturas y velocidades del horno, y sus dimensiones y propiedades químicas del acero, es una necesidad cada vez más demandada por este tipo de plantas industriales. En el presente estudio se muestra una comparativa realizada entre diversos tipos de algoritmos deMinería de Datos e Inteligencia Artificial para el desarrollo de un modelo de predicci

  9. Relationship between surface structure of silicon containing steel and adhesion of hot dip galvanized coating; Si gan'yu koban no hyomen kozo to yoyu aen mekki micchakuseino kankei

    Energy Technology Data Exchange (ETDEWEB)

    Tsuchiya, Y.; Hashimoto, S.; Ishibashi, Y. [Kokan Keisoku K.K., Kawasaki (Japan); Inagaki, J. [NKK Corp., Tokyo (Japan); Fukuda, Y. [Shuibuoka University, Shizuoka (Japan)

    2000-06-01

    The surface of the annealed steel and the exfoliated interface of the coating for the hot dip galvanized Si containing steel sheets was characterized by using SEM (Scanning Electron Microscope), AES (Auger Electron Spectroscopy) and TEM (Transmission Electron Microscopy). The adhesion of the coatings have depended on the Si content of the steel. It have been found that MnSiO{sub 3} particles are formed at the surface of the annealed steels having high Si content and that two types of grain having different distribution of the oxide exist in the steels. Large oxide particles have been formed in one type of grain and small particles are formed in the other type of grain. The different type of Fe-Zn alloy are formed on two types of grains. It have been observed that the oxide particles exist at the interface of exfoliated coatings after the adhesion test for the steels with high Si content. The distribution of the oxide particles observed at the bottom of the exfoliated coating is quite similar to that of the surface oxide of the annealed steel. From these results, the exfoliation of the coating has initiated at the oxide particles of the steel surface that has been not reduced during the hot dip galvanizing. (author)

  10. Selective Oxidation and Reactive Wetting During Hot-Dip Galvanizing of a 1.0 pct Al-0.5 pct Si TRIP-Assisted Steel

    Science.gov (United States)

    Bellhouse, E. M.; McDermid, J. R.

    2012-07-01

    Selective oxidation and reactive wetting during continuous galvanizing were studied for a low-alloy transformation induced plasticity (TRIP)-assisted steel with 0.2 pct C, 1.5 pct Mn, 1.0 pct Al and 0.5 pct Si. Three process atmospheres were tested during annealing prior to galvanizing: 220 K (-53 °C) dew point (dp) N2-20 pct H2, 243 K (-30 °C) dp N2-5 pct H2 and 278 K (+5 °C) dp N2-5 pct H2. The process atmosphere oxygen partial pressure affected the oxide chemistry, morphology and thickness. For the 220 K (-53 °C) dp and 243 K (-30 °C) dp process atmospheres, film and nodule-type manganese, silicon and aluminum containing oxides were observed at the surface. For the 278 K (+5 °C) dp atmosphere, MnO was observed at the grain boundaries and as thicker localized surface films. Oxide morphology, thickness and chemistry affected reactive wetting, with complete wetting being observed for the 220 K (-53 °C) dp and 243 K (-30 °C) dp process atmospheres and incomplete reactive wetting being observed for the 278 K (+5 °C) dp atmosphere. Complete reactive wetting for the 220 K (-53 °C) dp and 243 K (-30 °C) dp process atmospheres was attributed to a combination of zinc bridging of oxides, aluminothermic reduction of surface oxides and wetting of the oxides. Incomplete wetting for the 278 K (+5 °C) dp atmosphere was attributed to localized thick MnO films.

  11. Influence of Minor Alloying Elements on Selective Oxidation and Reactive Wetting of CMnSi TRIP Steel during Hot Dip Galvanizing

    Science.gov (United States)

    Cho, Lawrence; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2014-09-01

    The influence of the addition of minor alloying elements on the selective oxidation and the reactive wetting of CMnSi transformation-induced plasticity (TRIP) steels was studied by means of galvanizing simulator tests. Five TRIP steels containing small alloying additions of Cr, Ni, Ti, Cu, and Sn were investigated. After intercritical annealing (IA) at 1093 K (820 °C) in a N2 + 5 pct H2 gas atmosphere with a dew point of 213 K (-60 °C), two types of oxides were formed on the strip surface: Mn-rich xMnO·SiO2 ( x > 1.5) and Si-rich xMnO·SiO2 ( x galvanizing. The addition of a small amount of Sn is shown to significantly decrease the density of Zn-coating defects on CMnSi TRIP steels.

  12. Heteroepitaxial growth of Fe{sub 2}Al{sub 5} inhibition layer in hot-dip galvanizing of an interstitial-free steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Kuang-Kuo [Department of Materials and Optoelectronic Science, Center for Nanoscience and Nanotechnology, National Sun Yat-Sen University, Kaohsiung 80424, Taiwan (China); Chang, Liuwen, E-mail: lwchang@mail.nsysu.edu.t [Department of Materials and Optoelectronic Science, Center for Nanoscience and Nanotechnology, National Sun Yat-Sen University, Kaohsiung 80424, Taiwan (China); Gan, Dershin; Wang, Hung-Ping [Department of Materials and Optoelectronic Science, Center for Nanoscience and Nanotechnology, National Sun Yat-Sen University, Kaohsiung 80424, Taiwan (China)

    2010-02-01

    This work presents characterization results on inhibition layers formed on a TiNb-stabilized interstitial-free steel after short time galvanizing. The Fe-Al and steel interface was free from oxide, so that the Fe-Al intermetallic compound could directly nucleate on ferrite grains. Electron diffraction performed in a transmission electron microscope showed that only Fe{sub 2}Al{sub 5} was formed and it had a well-defined orientation relationship of [110]{sub Fe(sub/2)Al(sub/5)}// [111]{sub Fe}, (001){sub Fe(sub/2)Al(sub/5)}//(011){sub Fe} and (110){sub Fe(sub/2)Al(sub/5)}//(211){sub Fe} with Fe substrate. The structure of the interfaces between Fe{sub 2}Al{sub 5} and Fe is discussed. The epitaxially nucleated Fe{sub 2}Al{sub 5} grains on Fe substrate had very small grain size, 20 nm or less, and several variants were intimately mixed. The grains grew rapidly to hundreds of nanometers toward the Zn side.

  13. Introducing of chrome less protection technology for hot dip galvanized and plasticised sheet in cold mill A.D. plant mill in Skopje

    International Nuclear Information System (INIS)

    Panovska, Liljana; Arsovski, Angel; Sekuloski, Predrag

    2003-01-01

    From the experiences of many well known companies, but also having in mind the legislative of the European Union about the direction which will take in the future and using our own experiences we have come to a conclusion that the process of substitution compounds in which the chromium is found in a shape of its hexavalent ion, as an imperative, as for better environmental protection, so far accomplishing economic effects, and improvement of the products. In other words, we have in plan to make changes in the existing technology for passivation of the galvanized coils and the preparation of the pre-painted coils before the process of applying primer, by ejecting chromate compounds in which chromium is hexavalent and its substitution with non-harmful compounds. Also we predict substitution of the standard chromate primer with universal chromate-free primer. There are planned laboratory experiments in some of the institutes of the companies, which manufacture chemical products of this type (Henkel, BASF, Akzo Nobel and others) as well as semi-industrial and industrial trials at our plant. In the frame of this project the focus will be in a direction of inventing pigments that do not contain strontium chromate that will provide best correlative characteristics in a function of the quality of the pre-painted product. Introducing a green label on the products will mean direct ecological influences (no need of an expensive procedures for reduction and refining) on the environment. Putting out of use the means, which contain hexavalent chromium gives benefits in the possibility of finding sophisticated buyers (manufactures of house-holding products and their decoration) as well as more aggressive marketing appearance on the West European market. (Original)

  14. Factors affecting the hot-dip zinc coatings structure

    International Nuclear Information System (INIS)

    Sere, P.R.; Cuclcasi, J.D.; Elsner, C.I.; Sarli, A.R.

    1997-01-01

    Coating solidification during hot-dip galvanizing is a very complex process due to Al-Fe, Al-Fe-Zn and Fe-Zn intermetallic compounds development . Fe-Zn intermetallics are brittle and detrimental for the coating ductility, while the diffusion towards the surface of a segregated insoluble alloying such as antimonium causes the sheet darkness. Steel of different roughness were hot-dip galvanized under different operation conditions using a laboratory scale simulator. The effect of steel roughness and process parameters upon coating characteristics were analysed. Experimental results showed that the steel roughness affects the coating thickness, zinc grain size and texture as well as the out-bursts development, while the process parameters affects the Fe 2 Al 5 morphology and antimonium segregation. (Author) 11 refs

  15. Si、Mg、RE对热浸镀锌铝基合金镀层组织与性能的影响研究进展%Effects of Si, Mg and RE on Microstructure and Properties of Hot Dip Galvanized Alloy Coatings

    Institute of Scientific and Technical Information of China (English)

    周英伟; 高波

    2017-01-01

    热浸镀技术是钢铁材料长效防腐的一种有效方法,因其可以显著提高钢铁材料的耐蚀性能、延长材料的使用寿命而被广泛应用.近年来,随着科技水平的不断提高,传统的热浸镀层已经无法满足市场多样化的需求,多元合金镀层的研究成为热浸镀领域的研究热点.随着研究的不断深入,人们发现在热浸镀过程中添加合金元素能够明显提高热浸镀层的综合性能,但是合金元素的加入是如何影响镀层组织结构及性能是值得探讨的问题.为此,详细介绍了硅、镁、稀土等合金元素的加入对热浸镀层的微观组织、耐蚀性能和耐蚀机理的影响.通过列举国内外的研究实例,进一步分析了合金元素的添加量对热浸镀层性能的影响规律.最后提出,继续研究各种合金元素及其添加量对热浸镀层组织性能的影响规律及机制,并深入探讨添加合金元素之后,合金镀层中金属间化合物层的形成和生长规律,开发性能优异的新型热浸镀层及相应的热浸镀工艺是未来热浸镀技术的主要研究方向.%Hot dipping technology is an effective method for long-term corrosion of steel materials, it has been widely used as it can significantly improve corrosion resistance of steel materials and extend service life of the materials. Recently, with the continuous improvement of technological level, traditional hot-dip coating has failed to meet the demands of market diversifica-tion, and study on multicomponent alloy coating has become a hotspot in the field of hot dipping. With the constant deepening of study, it was found that overall performance of hot-dip coating could be greatly improved by adding alloy elements in the hot dipping process could significantly improve the comprehensive performance of the hot-dip coating. However, it was worthy to discuss how addition of alloying elements affected coating microstructure and performance. The effects of the

  16. Numerical analysis of fluid flow and heat transfer in molten zinc pot of continuous hot-dip galvanizing line

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Y.H.

    2000-07-01

    A numerical model adopting a partially staggered grid system for the location of dependent variables has been developed to analyze the fluid flow and temperature distributions in a molten zinc pot of No. 2 CGL of POSCO K wangyang strip mills. A control volume based finite difference procedure was employed to solve the conservation equations transformed by using the boundary-fitted-coordinate (BFC) system. The calculation results have shown that a change in the steel strip velocity has little influence on the overall flow pattern developed in the pot. The overall temperature distribution was rather uniform as predicted. However, charging cold ingots directly into the pot produced a non-uniform distribution of temperature. The local temperature fluctuations will promote the formation of intermetallic dross particles. It has been proposed that the non-uniform distribution of temperature could be reduced by selecting an appropriate channel inductor position as well as by optimizing the zinc ingot loading position. (author)

  17. Study on the wiping gas jet in continuous galvanizing line

    Science.gov (United States)

    Kweon, Yong-Hun; Kim, Heuy-Dong

    2011-09-01

    In the continuous hot-dip galvanizing process, the gas-jet wiping is used to control the coating thickness of moving steel strip. The high speed gas-jet discharged from the nozzle slot impinges on the strip, and at this moment, wipes the liquid coating layer dragged by a moving strip. The coating thickness is generally influenced on the flow characteristics of wiping gas-jet such as the impinging pressure distribution, pressure gradient and shear stress distribution on the surface of strip. The flow characteristics of wiping gas-jet mentioned above depends upon considerably both the process operating conditions such as the nozzle pressure, nozzle-to-strip distance and line speed, and the geometry of gas-jet wiping apparatus such as the height of nozzle slot. In the present study, the effect of the geometry of nozzle on the coating thickness is investigated with the help of a computational fluid dynamics method. The height of nozzle slot is varied in the range of 0.6mm to 1.7mm. A finite volume method (FVM) is employed to solve two-dimensional, steady, compressible Navier-Stokes equations. Based upon the results obtained, the effect of the height of nozzle slot in the gas-jet wiping process is discussed in detail. The computational results show that for a given standoff distance between the nozzle to the strip, the effective height of nozzle slot exists in achieving thinner coating thickness.

  18. Adhesion of Zinc Hot-dip Coatings

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2014-01-01

    Full Text Available The work is focused on verification of quality adhesion of zinc coating. It describes elements which affect quality and adhesive solidity within the coating. For assessment itself it will be neccessary to get know the basic elements which can affect adhesion of hot-dip coating which will be essential for choosing suitable samples for verification itself. These elements characterise acoustic responses during delamination coating. They affect elements influencing progress of signal. In research there is also a summary of existing methods for testing adhesion of coatings. As a result a new proposal of a new method comes out for purpose of quality testing of adhesion zinc hot-dip coating. The results of verification of this method are put to scientific analysis and findings lead to assessment of proposed method and its application in technical practise.The goal of this contribution is also include to proposed methodology testing adhesion zinc coating by nondestructive diagnostic method of acoustic emission (AE, which would monitor characterise progress of coating delamination of hot-dip zinc from basic material in way to adhesion tests would be practicable in situ. It can be enabled by analysis and assessment of results acquired by method AE and its application within verification of new method of adhesion anti-corrosive zinc coating.

  19. On the Processing of Martensitic Steels in Continuous Galvanizing Lines: Part II

    Science.gov (United States)

    Song, Taejin; Kwak, Jaihyun; de Cooman, B. C.

    2012-01-01

    The conventional continuous hot-dip galvanizing (GI) and galvannealing (GA) processes can be applied to untransformed austenite to produce Zn and Zn-alloy coated low-carbon ultra-high-strength martensitic steel provided specific alloying additions are made. The most suitable austenite decomposition behavior results from the combined addition of boron, Cr, and Mo, which results in a pronounced transformation bay during isothermal transformation. The occurrence of this transformation bay implies a considerable retardation of the austenite decomposition in the temperature range below the bay, which is close to the stages in the continuous galvanizing line (CGL) thermal cycle related to the GI and GA processes. After the GI and GA processes, a small amount of granular bainite, which consists of bainitic ferrite and discrete islands of martensite/austenite (M/A) constituents embedded in martensite matrix, is present in the microstructure. The ultimate tensile strength (UTS) of the steel after the GI and GA cycle was over 1300 MPa, and the stress-strain curve was continuous without any yielding phenomena.

  20. On the Processing of Martensitic Steels in Continuous Galvanizing Lines: Part 1

    Science.gov (United States)

    Song, Taejin; Kwak, Jaihyun; de Cooman, B. C.

    2012-01-01

    Whereas low-carbon (galvanizing lines make it difficult to produce hot-dip Zn or Zn-alloy coated high-strength martensitic grades. This is because of the tempering processes occurring during dipping of the strip in the liquid Zn bath and, in the case of galvannealed sheet steel, the short thermal treatment required to achieve the alloying between the Zn and the steel. These short additional thermal treatments last less than 30 seconds but severely degrade the mechanical properties. Using a combination of internal friction, X-ray diffraction, and transmission electron microscopy, it is shown that the ultrafine-grained lath microstructure allows for a rapid dislocation recovery and carbide formation during the galvanizing processes. In addition, the effective dislocation pinning occurring during the galvannealing process results in strain localization and the suppression of strain hardening.

  1. Effect of chemical composition of steel on the structure of hot – dip galvanized coating

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-01-01

    Full Text Available This article describes the effect of the content of conventional steel impurity elements on the thickness and composition of the zinc layer. This article is focused primarily on low-temperature, batch hot-dip galvanizing; however, the continuous coating process is also mentioned. The main discussion covers galvanizing from pure zinc melt, and only touches on galvanizing from melts with the usual amounts of aluminium (0,2 wt. %. Silicon, phosphorus, aluminium and sulfur may have an especially negative effect on the mechanical properties of the coating and its final appearance. The content of ballast carbon and manganese has a rather limited effect on composition and coating thickness.

  2. Simulation to coating weight control for galvanizing

    Science.gov (United States)

    Wang, Junsheng; Yan, Zhang; Wu, Kunkui; Song, Lei

    2013-05-01

    Zinc coating weight control is one of the most critical issues for continuous galvanizing line. The process has the characteristic of variable-time large time delay, nonlinear, multivariable. It can result in seriously coating weight error and non-uniform coating. We develop a control system, which can automatically control the air knives pressure and its position to give a constant and uniform zinc coating, in accordance with customer-order specification through an auto-adaptive empirical model-based feed forward adaptive controller, and two model-free adaptive feedback controllers . The proposed models with controller were applied to continuous galvanizing line (CGL) at Angang Steel Works. By the production results, the precise and stability of the control model reduces over-coating weight and improves coating uniform. The product for this hot dip galvanizing line does not only satisfy the customers' quality requirement but also save the zinc consumption.

  3. Formation of Outburst Structure in Hot Dip Galvannealed Coatings on IF Steels

    Directory of Open Access Journals (Sweden)

    Kollárová, M.

    2007-01-01

    Full Text Available Outburst structure in two industrially produced hot dip galvanized interstitial free steel sheets for automotive industry after additional annealing has been examined. Ti IF steel was found to form weak outburst structure in the early stage of annealing, followed by frontal growth of Fe-Zn phases during further heating. The high reactivity of this steel was confirmed by rapid G-phase formation. Under the same conditions, Ti-Nb-P IF steel exhibited frontal growth of Fe-Zn compounds without G-phase formation due to relatively high phosphorous content, which is known as inhibitor of Fe-Zn reaction, but simultaneously significant occurrence of undesired outburst structures was recorded. It was assumed that the phosphorous content was insufficient and/or ferrite grain was very fine.

  4. Phase Transformation of Hot Dipped Aluminium during High Temperature Oxidation

    International Nuclear Information System (INIS)

    Zaifol Samsu; Muhammad Daud; Hishamuddin Husain; Mohd Saari Ripin; Rusni Rejab; Zaiton Selamat; Mohd Shariff Sattar

    2014-01-01

    Low alloy carbon steel was coated by hot-dipping into a molten aluminum bath. Isothermal oxidations were carried out at 750 degree Celsius in static air to study the oxidation behaviour of the hot-dipped aluminide steel. The phase transformation in the aluminide layer during diffusion at 750 degree Celsius in static air was analyzed by SEM-EDX and XRD. After hot-dip treatment, the coating layers consisted of three phases, where Al, thinner layer of FeAl 3 , and thicker layer of Fe 2 Al 5 were detected from external topcoat to the aluminide/ steel substrate. After oxidation, the Fe 2 Al 5 formed during the immersion process completely transformed to Fe 2 Al 5 , FeAl 2 , FeAl and Al-Fe(Al) phases because of the composition gradient and the chemical diffusion by oxidation. After oxidation, there are some voids were found at the coating/ substrate interface due to the rapid inter-diffusion of iron and aluminium during oxidation. The FeAl phase kept growing with increasing exposure time at 750 degree Celsius, while the Fe 2 Al 5 was consumed during oxidation. After 168 hrs oxidation, the Fe 2 Al 5 phase was going disappeared as the aluminum layer was consumed. (author)

  5. Hot-Dip Coating of Lead-free Aluminum on Steel Substrates with Ultrasonic Vibration

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets. However, it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating, because a rapidly solidified layer containing gas babbles is formed on a substrate surface. A variety of iron-aluminides are also formed at the interface of a steel and aluminum hot-dip coating system, which is the main difficulty in joining of steel with aluminum. Ultrasonic vibration was applied to a steel substrate during hot-dip coating of aluminum alloy to control a rapidly solidified layer and a brittle reaction layer. Hot dipping of columnar steel substrates into molten aluminum alloy (Al-2.7 mass fraction Si-4.6 mass fraction Sn) was carried out through the use of a Langevin oscillator with resonant frequency of 19.5 kHz. The application of ultrasonic vibration is quite effective to control a rapidly solidified layer and a surface oxide layer from a substrate surface by the sonocapillary effect based on a cavitation phenomenon, so that the intimate contact is achieved at the beginning of hot-dip coating. The application of ultrasonic vibration to hot-dipping is effective to control a reaction layer with less than 5μm in thickness. An impact test exhibits that the good adhesive strength is approved in hot-dipped aluminum coatings with a thin reaction layer of approximately 5μm.

  6. Sn and Ti influences on intermetallic phases damage in hot dip galvanizing

    Directory of Open Access Journals (Sweden)

    V. Di Cocco

    2012-10-01

    Full Text Available Protection against metallic materials corrosion is one of the most important means to reduce both maintenance costs and environmental impact. In the last years new studies on chemical baths compositions and fluxes have been performed in order to improve processes, corrosion resistance and mechanical behavior of Zn based coatings. Chemical bath composition is often improved by the Sn addition which increases the fluidity of the melt. Ti addition makes the coatings to change color under appropriate heat treatment. In this work a comparative microstructural analysis, in Zn-Sn and Zn-Ti coatings, is performed to evaluate intermetallic phases formation kinetics and the influence of intermetallic microstructure on coating damage under constant bending deformation.

  7. Galvanic coupling effects for module-mounting elements of ground-mounted photovoltaic power station

    Directory of Open Access Journals (Sweden)

    Pierozynski Boguslaw

    2017-12-01

    Full Text Available This communication reports on the concerns associated with possible generation of galvanic coupling effects for construction materials that are used to manufacture mounting assemblies for ground-mounted photovoltaic (PV power stations. For this purpose, six macro-corrosion galvanic cells were assembled, including: hot-dip Zn/Magnelis®-coated steel/Al and stainless steel (SS/Al cells. Corrosion experiments involved continuous, ca. three-month exposure of these couplings in 3 wt.% NaCl solution, conducted at room temperature for a stable pH value of around 8. All corrosion cells were subjected to regular assessment of galvanic current-density and potential parameters, where special consideration was given to compare the corrosion behaviour of Zn-coated steel samples with that of Magnelis®-coated electrodes. Characterization of surface condition and elemental composition for examined materials was carried-out by means of SEM and EDX spectroscopy techniques.

  8. Origin of intragranular crystallographic misorientations in hot-dip Al-Zn-Si coatings

    International Nuclear Information System (INIS)

    Niederberger, Ch.; Michler, J.; Jacot, A.

    2008-01-01

    The origin of intragranular variations of the crystallographic orientation in hot-dip Al-Zn-Si coatings is discussed based on new experimental results and modelling. The solidification microstructure in as-received 55Al-43.4Zn-1.6Si (in wt.%) coatings deposited on steel plates in an industrial production line was analyzed by electron backscattered diffraction, glow-discharge optical emission spectroscopy and atomic force microscopy (AFM). The results were compared with those obtained in coatings re-solidified under different cooling and mechanical loading conditions. Continuous variations of the crystallographic orientation as large as 35 deg. were observed within individual grains of Al-Zn-Si, consistent with previous studies. However, the mechanisms previously proposed for the origin of intragranular crystallographic misorientations had to be revisited. The new experimental data acquired during this study indicate that the solidification shrinkage accumulating in the area of the grain envelope is the driving force for the formation of intragranular misorientations. The solidification shrinkage leads to the development of tensile stresses in the oxide film covering the coating while it solidifies. Estimations based on AFM profiles and phase field simulations of the dendritic structure indicate that the stresses applied on the dendrite network are sufficient to deform plastically the dendrite arms during solidification

  9. Effect of Continuous Galvanizing Heat Treatments on the Microstructure and Mechanical Properties of High Al-Low Si Transformation Induced Plasticity Steels

    Science.gov (United States)

    Bellhouse, E. M.; McDermid, J. R.

    2010-02-01

    Heat treatments were performed using an isothermal bainitic transformation (IBT) temperature compatible with continuous hot-dip galvanizing on two high Al-low Si transformation induced plasticity (TRIP)-assisted steels. Both steels had 0.2 wt pct C and 1.5 wt pct Mn; one had 1.5 wt pct Al and the other had 1 wt pct Al and 0.5 wt pct Si. Two different intercritical annealing (IA) temperatures were used, resulting in intercritical microstructures of 50 pct ferrite (α)-50 pct austenite (γ) and 65 pct α-35 pct γ. Using the IBT temperature of 465 °C, five IBT times were tested: 4, 30, 60, 90, and 120 seconds. Increasing the IBT time resulted in a decrease in the ultimate tensile strength (UTS) and an increase in the uniform elongation, yield strength, and yield point elongation. The uniform elongation was higher when using the 50 pct α-50 pct γ IA temperature when compared to the 65 pct α-35 pct γ IA temperature. The best combinations of strength and ductility and their corresponding heat treatments were as follows: a tensile strength of 895 MPa and uniform elongation of 0.26 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 90-second IBT time; a tensile strength of 880 MPa and uniform elongation of 0.27 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 120-second IBT time; and a tensile strength of 1009 MPa and uniform elongation of 0.22 for the 1 pct Al-0.5 pct Si TRIP steel at the 50 pct γ IA temperature and 120-second IBT time.

  10. Corrosion behaviour of hot dip zinc and zinc-aluminium coatings

    Indian Academy of Sciences (India)

    A comparative investigation of hot dip Zn–25Al alloy, Zn–55Al–Si and Zn coatings on steel was performed with attention to their corrosion performance in seawater. The results of 2-year exposure testing of these at Zhoushan test site are reported here. In tidal and immersion environments, Zn–25Al alloy coating is several ...

  11. Corrosion behaviour of hot dip zinc and zinc–aluminium coatings on ...

    Indian Academy of Sciences (India)

    Abstract. A comparative investigation of hot dip Zn–25Al alloy, Zn–55Al–Si and Zn coatings on steel was performed with attention to their corrosion performance in seawater. The results of 2-year exposure testing of these at Zhoushan test site are reported here. In tidal and immersion environments, Zn–25Al alloy coating is.

  12. Coating adherence in galvanized steel assessed by acoustic emission wavelet analysis

    International Nuclear Information System (INIS)

    Gallego, Antolino; Gil, Jose F.; Vico, Juan M.; Ruzzante, Jose E.; Piotrkowski, Rosa

    2005-01-01

    Coating-substrate adherence in galvanized steel is evaluated by acoustic emission wavelet analysis in scratch tests on hot-dip galvanized samples. The acoustic emission results are compared with optical and electron microscopy observations in order to understand coating features related to adherence and to establish criteria aimed at improving the manufacture process

  13. Cross Coating Weight Control by Electromagnetic Strip Stabilization at the Continuous Galvanizing Line of ArcelorMittal Florange

    Science.gov (United States)

    Guelton, Nicolas; Lopès, Catherine; Sordini, Henri

    2016-08-01

    In hot dip galvanizing lines, strip bending around the sink roll generates a flatness defect called crossbow. This defect affects the cross coating weight distribution by changing the knife-to-strip distance along the strip width and requires a significant increase in coating target to prevent any risk of undercoating. The already-existing coating weight control system succeeds in eliminating both average and skew coating errors but cannot do anything against crossbow coating errors. It has therefore been upgraded with a flatness correction function which takes advantage of the possibility of controlling the electromagnetic stabilizer. The basic principle is to split, for every gage scan, the coating weight cross profile of the top and bottom sides into two, respectively, linear and non-linear components. The linear component is used to correct the skew error by realigning the knives with the strip, while the non-linear component is used to distort the strip in the stabilizer in such a way that the strip is kept flat between the knives. Industrial evaluation is currently in progress but the first results have already shown that the strip can be significantly flattened between the knives and the production tolerances subsequently tightened without compromising quality.

  14. The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

    International Nuclear Information System (INIS)

    Li, Shiwei; Gao, Bo; Yin, Shaohua; Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping

    2015-01-01

    Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  15. The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

    Energy Technology Data Exchange (ETDEWEB)

    Li, Shiwei [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Gao, Bo, E-mail: surfgao@aliyun.com [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Yin, Shaohua [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China)

    2015-12-01

    Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  16. CO2 laser welding of galvanized steel sheets using vent holes

    International Nuclear Information System (INIS)

    Chen Weichiat; Ackerson, Paul; Molian, Pal

    2009-01-01

    Joining of galvanized steels is a challenging issue in the automotive industry because of the vaporization of zinc at 906 deg. C during fusion welding of steel (>1530 deg. C). In this work, hot-dip galvanized steel sheets of 0.68 mm thick (24-gage) were pre-drilled using a pulsed Nd:YAG laser to form vent holes along the weld line and then seam welded in the lap-joint configuration using a continuous wave CO 2 laser. The welds were evaluated through optical and scanning electron microscopy and tensile/hardness tests. The vent holes allowed zinc vapors to escape through the weld zone without causing expulsion of molten metal, thereby eliminating the defects such as porosity, spatter, and loss of penetration. In addition, riveting of welds occurred so long as the weld width was greater than the hole diameter that in turn provided much higher strength over the traditional 'joint gap' method

  17. Galvanizing and Galvannealing Behavior of CMnSiCr Dual-Phase Steels

    Science.gov (United States)

    Lin, Ko-Chun; Chu, Peng-Wei; Lin, Chao-Sung; Chen, Hon-Bor

    2013-06-01

    Alloying elements, such as Mn, Mo, Si, and Cr, are commonly used to enhance the strength of advanced high-strength steels. Those elements also play an important role in the hot-dip galvanizing (GI) and galvannealing (GA) process. In this study, two kinds of CMnSiCr dual-phase steels were galvanized and galvannealed using a hot-dip simulator to investigate the effect of the alloying elements on the microstructure of the GI and GA coatings. The results showed that the dual-phase steels had good galvanizability because no bare spots were observed and the Fe-Zn phases were readily formed at the interface. However, the alloying reaction during the GA process was significantly hindered. XPS analysis showed that external oxidation occurred under an extremely low dew point [213 K to 203 K (-60 °C to -70 °C)] atmosphere during the annealing prior to hot dipping. However, most of the oxides were reduced during the GI process. After the GI process, the Al was present as solid solutes in the Fe-Zn phase, suggesting that the Fe-Zn phase was formed from the transformation of the Fe-Al inhibition alloy. Meanwhile, the solubility of Si in the ζ phase was extremely low. With continued GA reaction, the ζ phase transformed into the δ phase, which contained approximately 1.0 at.pct Si. The Si also diffused into the Zn layer during the GA reaction. Hence, the ζ phase did not homogeneously nucleate at the steel substrate/Zn coating interface, but was found at the area away from the interface. Therefore, the Fe-Zn phases on the CMnSiCr dual-phase steels were relatively non-uniform compared to those on interstitial-free steel.

  18. Powdering of Hot-dip Galvannealed steel using Finite Element Analysis

    International Nuclear Information System (INIS)

    Kim, D. W.; Jang, Y. C.; Lee, Y. S.; Kim, S. I.

    2007-01-01

    Demand for hot-dip galvannealed steel has been increased due to it high corrosion resistance, paintability, and formability in automotive industry. Coating of Hot-dip galvannealed steel consists of various Fe-Zn intermetallic compounds. Since the coating is hard and therefore it is very brittle, the surface of steel sheet is easy to be ruptured during second manufacturing processing. This is called as powdering. Hence, various research have been carried out to prohibit powdering for improving the quality of GA steel during second manufacturing processing. This paper performed finite element analysis to evaluate local powdering and compared FEA results with V-bending test. The effects of punch radius and coating strength on the powdering was examined

  19. Rapid cooling in continuous annealing and galvanizing lines; Refroidissement rapide dans les lignes de recuit continu et de galvanisation

    Energy Technology Data Exchange (ETDEWEB)

    Renard, M. [DREVER International SA, Angleur (Belgium); Gouriet, J.B.; Planquart, Ph.; Van Beeck, J.; Buchlin, J.M. [Von Karman Institute for Fluid Dynamics Brussels (Belgium)

    2003-08-01

    The production of new steel grades - such as dual phase and TRIP steels - requires improvements to both process and equipment of continuous galvanizing lines. In particular, progress has to be obtained in cooling technology in order to get the desired mechanical properties. This paper presents a study of design parameters allowing the optimization of fast gas multi-jet cooling systems. The thermal study involves the application of infrared thermography and three-dimensional numerical simulations. Furthermore, a dynamic study is performed in order to reduce steel strip vibration. (authors)

  20. Development of Zn-Al-Cu coatings by hot dip coated technology: preparation and characterization

    International Nuclear Information System (INIS)

    Cervantes, J.; Barba, A.; Hernandez, M. A.; Salas, J.; Espinoza, J. L.; Denova, C.; Torres-Villasenor, G.; Conde, A.; Covelo, A.; Valdez, R.

    2013-01-01

    In the present study, research concerning Zn-Al-Cu coatings on low carbon steels has been conducted in order to characterize different properties obtained by a hot-dip coated process. The results include preparation procedure as well as the processing parameters of the coatings. The obtained coatings were subjected to a cold rolling process followed by an anneal heat treatment at different temperatures and under different time conditions. The structural characteristics of coatings have been investigated by optical and electron microscopy. The mechanical properties were obtained by using micro-hardness testing, deep drawing and wear tests whereas chemical analyses were carried out using the SEM/EDAX microprobe. The corrosion properties were achieved by using a salt spray fog chamber and potentiodynamic tests in a saline solution. The coatings are resistant to corrosion and wear in the presence of sodium chloride, therefore, the coatings could be an attractive alternative for application in coastal areas, and adequate wear adhesive resistance. (Author)

  1. The Effect of Ductile Cast Iron Matrix on Zinc Coating During Hot Dip Galvanising of Castings

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2012-12-01

    Full Text Available The growth kinetics of the zinc coating formed on the surface of casting made from ductile iron grade EN-GJS-500-3 was investigated. To produce homogenous metal matrix in test samples, the normalising and ferritising annealing was carried out. Studies showeda heterogeneous structure of cast iron with varying content of the phases formed. This was followed by hot dip galvanising treatment at450°C to capture the growth kinetics of the zinc coating (the time of the treatment ranged from 60 to 600 seconds. Nonlinear estimation of the determined growth kinetics of the alloyed layer of a zinc coating was made and an equation of the zinc coating growth was derived.Based on the results of the investigations it was concluded that thickness of the zinc coating formed on the surface of casting with a 100% pearlitic matrix makes 55% of the thickness of coating formed on the surface in 100% ferritic.

  2. The Effect of Ductile Cast Iron Matrix on Zinc Coating During Hot Dip Galvanising of Castings

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2012-12-01

    Full Text Available The growth kinetics of the zinc coating formed on the surface of casting made from ductile iron grade EN-GJS-500-3 was investigated. To produce homogenous metal matrix in test samples, the normalising and ferritising annealing was carried out. Studies showed a heterogeneous structure of cast iron with varying content of the phases formed. This was followed by hot dip galvanising treatment at 450°C to capture the growth kinetics of the zinc coating (the time of the treatment ranged from 60 to 600 seconds. Nonlinear estimation of the determined growth kinetics of the alloyed layer of a zinc coating was made and an equation of the zinc coating growth was derived. Based on the results of the investigations it was concluded that thickness of the zinc coating formed on the surface of casting with a 100% pearlitic matrix makes 55% of the thickness of coating formed on the surface in 100% ferritic.

  3. Effect of Coating-thickness on the formability of hot dip aluminized steel

    International Nuclear Information System (INIS)

    Awan, G.H.; Ahmed, F.; Hasan, F.

    2008-01-01

    The influence of coating thickness on the formability and ductility of hot-dip-aluminized steel has been determined using a 3-point bend test and optical metallography. The ductility / formability was estimated from the 3-point bend test wherein the angle of bend at which the cracks start to appear on the surface of the aluminized sheet during bending, was taken as an index of the formability / ductility. It was observed that as the amount of silicon in the aluminising melt was gradually increased the measured ductility of the sheet sample also increased. Metallographic examination has shown that as the amount of silicon in the aluminising melt was increased the thickness of the intermediate compound layer, between the outer aluminum coat and the substrate steel, decreased. It was thus indicated from these experiments that the formability / ductility of the sheet was inversely related to the thickness of the interlayer. (author)

  4. The morphology of coating/substrate interface in hot-dip-aluminized steels

    International Nuclear Information System (INIS)

    Awan, Gul Hameed; Hasan, Faiz ul

    2008-01-01

    In hot-dip-aluminized (HAD) steels, the morphology and the profile of the interface between the aluminum coating and the substrate steel, are affected both by the composition of the molten aluminum as well as by the composition, and even the microstructure, of the substrate steel. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The reaction between the steel and the molten aluminum leads to the formation of Fe-Al inter-metallic compounds on the steel surface. The thickness of the inter-metallic compound layer as well as the morphology of the interface between the steel and the interlayer varies with the silicon content of the molten aluminum. In hot-dip-aluminizing with pure aluminum, the interlayer is 'thick' and exhibits a finger-like growth into the steel. With a gradually increasing addition of silicon into the aluminum melt, the thickness of the interlayer decreases while the interface between the interlayer and the substrate gradually becomes 'smoother'. With an increase in the carbon content of the substrate steel the growth of the interlayer into the steel is impeded by the pearlite phase, whereas the ferrite phase appears to dissolve more readily. X-ray diffraction and electron microscopic studies showed that the interlayer formed in samples aluminized in pure aluminum, essentially consisted of orthorhombic Fe 2 Al 5 . It was further observed that the finger-like grains of Fe 2 Al 5 phase exhibited a preferred lattice orientation. With a gradual addition of silicon into the aluminum melt, a cubic phase based on Fe 3 Al also started to form in the interlayer and replaced most of the Fe 2 Al 5

  5. Deformation and damage mechanisms of zinc coatings on hot-dip galvanized steel sheets: Part II. Damage modes

    Science.gov (United States)

    Parisot, Rodolphe; Forest, Samuel; Pineau, André; Grillon, François; Demonet, Xavier; Mataigne, Jean-Michel

    2004-03-01

    Zinc-based coatings are widely used for protection against corrosion of steel-sheet products in the automotive industry. The objective of the present article is to investigate the damage modes at work in three different microstructures of a zinc coating on an interstitial-free steel substrate under tension, planestrain tension, and expansion loading. Plastic-deformation mechanisms are addressed in the companion article. Two main fracture mechanisms, namely, intergranular cracking and transgranular cleavage fracture, were identified in an untempered cold-rolled coating, a tempered cold-rolled coating, and a recrystallized coating. No fracture at the interface between the steel and zinc coating was observed that could lead to spalling, in the studied zinc alloy. A complex network of cleavage cracks and their interaction with deformation twinning is shown to develop in the material. An extensive quantitative analysis based on systematic image analysis provides the number and cumulative length of cleavage cracks at different strain levels for the three investigated microstructures and three loading conditions. Grain refinement by recrystallization is shown to lead to an improved cracking resistance of the coating. A model for crystallographic cleavage combining the stress component normal to the basal plane and the amount of plastic slip on the basal slip systems is proposed and identified from equibiaxial tension tests and electron backscattered diffraction (EBSD) analysis of the cracked grains. This analysis requires the computation of the nonlinear stress-strain response of each grain using a crystal-plasticity constitutive model. The model is then applied successfully to other loading conditions and is shown to account for the preferred orientations of damaged grains observed in the case of plane-strain tension.

  6. Studies into the Factors that Affects the Service Integrity of Galvanizing Kettle

    OpenAIRE

    Muhammed Olawale Hakeem AMUDA; Ayisat Adebukunola LAWAL; Olakunle Wasiu SUBAIR; Ganiyu Ishola LAWAL

    2008-01-01

    The finding of studies into the factors that affects optimal performance of galvanizing kettle is presented in this paper. The production schedule and history of a failed galvanizing kettle for 3-consecutively years in a hot-dip galvanizing industry was collated and analyzed. The analysis of the collated data revealed that average galvanizing temperatures for the 3-year under review were 483.9°C (2003), 482.25°C (2004) and 482°C (2005) respectively. The amount of flux, and dross produced in t...

  7. Evaluation of surface characteristics under fretting of electrical contacts: Removal behaviour of hot dipped tin coating

    International Nuclear Information System (INIS)

    Park, Young Woo; Ramesh Bapu, G.N.K.; Lee, Kang Yong

    2009-01-01

    The fretting corrosion behaviour of hot dipped tin coating is investigated at low fretting cycles at ±25 μm displacement amplitude, 0.5N normal load, 3 Hz frequency, 45-50% relative humidity, and 25 ± 1 deg. C temperature. The typical characteristics of the change in contact resistance with fretting cycles are explained. The fretted surface is examined using laser scanning microscope, scanning electron microscope and energy dispersive X-ray analysis to assess the surface profile, extent of fretting damage, extent of oxidation and elemental distribution across the contact zone. The interdependence of extent of wear and oxidation increases the complexity of the fretting corrosion behaviour of tin coating. The variation of contact resistance clearly revealed the fretting of tin coating from 50 to 1200 cycles and the fretting of the substrate above 1200 cycles. The observed low and stable contact resistance region and the fluctuating resistance region at various fretting cycles are explained and substantiated with Scanning electron microscopy (SEM), laser scanning microscope (LSM) and energy dispersive analysis of X-rays (EDAX) analysis results of the fretted surface.

  8. Formation of microstructural features in hot-dip aluminized AISI 321 stainless steel

    Science.gov (United States)

    Huilgol, Prashant; Rajendra Udupa, K.; Udaya Bhat, K.

    2018-02-01

    Hot-dip aluminizing (HDA) is a proven surface coating technique for improving the oxidation and corrosion resistance of ferrous substrates. Although extensive studies on the HDA of plain carbon steels have been reported, studies on the HDA of stainless steels are limited. Because of the technological importance of stainless steels in high-temperature applications, studies of their microstructural development during HDA are needed. In the present investigation, the HDA of AISI 321 stainless steel was carried out in a pure Al bath. The microstructural features of the coating were studied using scanning electron microscopy and transmission electron microscopy. These studies revealed that the coating consists of two regions: an Al top coat and an aluminide layer at the interface between the steel and Al. The Al top coat was found to consist of intermetallic phases such as Al7Cr and Al3Fe dispersed in an Al matrix. Twinning was observed in both the Al7Cr and the Al3Fe phases. Furthermore, the aluminide layer comprised a mixture of nanocrystalline Fe2Al5, Al7Cr, and Al. Details of the microstructural features are presented, and their formation mechanisms are discussed.

  9. The influence of alloying elements on the hot-dip aluminizing process and on the subsequent high-temperature oxidation

    International Nuclear Information System (INIS)

    Glasbrenner, H.; Nold, E.; Voss, Z.

    1997-01-01

    For hot dip aluminizing HDA an Al melt was doped with one of the elements Mo, W or Nb with a nominal composition of about 1 wt%. In case of W, the nominal composition was achieved, not so for Mo and Nb. The influence of these elements on the coating formed and on the following oxidation process was investigated. Hot dip aluminizing was carried out at 800 C for 5 min under dry Ar atmosphere. The oxidation experiments were performed at 950 C for 24 h in air. Compared to the HDA processes with pure Al, the addition of the alloying elements lead to thinner intermetallic layers. A change in the oxidation behavior was observed as well concerning the suppression of internal oxidation and the formation of dense and close oxide scales. (orig.)

  10. Hot-dipped tin-zinc on U-0.75 w/o Ti

    International Nuclear Information System (INIS)

    Weirick, L.J.

    1979-09-01

    Conventional Zn galvanizing of U-0.75 Ti results in nonuniform coatings and reduced elongation because of thermal aging of the surface of the U-Ti. A lower melting material which would give sacrificial galvanic protection to the U-Ti was found in the Sn-Zn alloy system. The present work describes: (1) the metallography of the Sn-Zn system, (2) the electrochemistry of the Sn-Zn system with respect to U-Ti, (3) the mechanics of applying a Sn-Zn coating to U-Ti, (4) salt spray corrosion test results of various Sn-Zn alloys applied to U-Ti coupons, and (5) mechanical property tests of coated U-Ti tensile bars. An 80 Sn-20 Zn alloy (MP-280 0 C) was chosen for the galvanizing study because of its lower melting point. The results showed that all alloys of the Sn-Zn system galvanically protected the U-Ti in salt fog environments. The lack of a suitable low temperature flux prevented the operation of the Sn-Zn bath at its optimum temperature and low elongations were obtained with this coating system

  11. Microscopic analysis and simulation of check-mark stain on the galvanized steel strip

    Science.gov (United States)

    So, Hongyun; Yoon, Hyun Gi; Chung, Myung Kyoon

    2010-11-01

    When galvanized steel strip is produced through a continuous hot-dip galvanizing process, the thickness of adhered zinc film is controlled by plane impinging air gas jet referred to as "air-knife system". In such a gas-jet wiping process, stain of check-mark or sag line shape frequently appears. The check-mark defect is caused by non-uniform zinc coating and the oblique patterns such as "W", "V" or "X" on the coated surface. The present paper presents a cause and analysis of the check-mark formation and a numerical simulation of sag lines by using the numerical data produced by Large Eddy Simulation (LES) of the three-dimensional compressible turbulent flow field around the air-knife system. It was found that there is alternating plane-wise vortices near the impinging stagnation region and such alternating vortices move almost periodically to the right and to the left sides on the stagnation line due to the jet flow instability. Meanwhile, in order to simulate the check-mark formation, a novel perturbation model has been developed to predict the variation of coating thickness along the transverse direction. Finally, the three-dimensional zinc coating surface was obtained by the present perturbation model. It was found that the sag line formation is determined by the combination of the instantaneous coating thickness distribution along the transverse direction near the stagnation line and the feed speed of the steel strip.

  12. Selective Oxidation and Reactive Wetting during Galvanizing of a CMnAl TRIP-Assisted Steel

    Science.gov (United States)

    Bellhouse, E. M.; McDermid, J. R.

    2011-09-01

    A transformation induced plasticity (TRIP)-assisted steel with 0.2 pct C, 1.5 pct Mn, and 1.5 pct Al was successfully galvanized using a thermal cycle previously shown to produce an excellent combination of strength and ductility. The steel surface chemistry and oxide morphology were determined as a function of process atmosphere oxygen partial pressure. For the 220 K (-53 °C) dew point (dp) + 20 pct H2 atmosphere, the oxide morphology was a mixture of films and nodules. For the 243 K (-30 °C) dp + 5 pct H2 atmosphere, nodules of MnO were found primarily at grain boundaries. For the 278 K (+5 °C) dp + 5 pct H2 atmosphere, nodules of metallic Fe were found on the surface as a result of alloy element internal oxidation. The steel surface chemistry and oxide morphology were then related to the reactive wetting behavior during continuous hot dip galvanizing. Good wetting was obtained using the two lower oxygen partial pressure process atmospheres [220 K dp and 243 K dp (-53 °C dp and -30 °C dp)]. An increase in the number of bare spots was observed when using the higher oxygen partial pressure process atmosphere (+5 °C dp) due to the increased thickness of localized oxide films.

  13. Effect of Al Hot-Dipping on High-Temperature Corrosion of Carbon Steel in N2/0.1% H2S Gas

    Directory of Open Access Journals (Sweden)

    Muhammad Ali Abro

    2016-02-01

    Full Text Available High-temperature corrosion of carbon steel in N2/0.1% H2S mixed gas at 600–800 °C for 50–100 h was studied after hot-dipping in the aluminum molten bath. Hot-dipping resulted in the formation of the Al topcoat and the Al-Fe alloy layer firmly adhered on the substrate. The Al-Fe alloy layer consisted primarily of a wide, tongue-like Al5Fe2 layer and narrow Al3Fe layer. When corroded at 800 °C for 100 h, the Al topcoat partially oxidized to the protective but non-adherent α-Al2O3 layer, and the interdiffusion converted the Al-Fe alloy layer to an (Al13Fe4, AlFe3-mixed layer. The interdiffusion also lowered the microhardness of the hot-dipped steel. The α-Al2O3 layer formed on the hot-dipped steel protected the carbon steel against corrosion. Without the Al hot-dipping, the carbon steel failed by forming a thick, fragile, and non-protective FeS scale.

  14. Thickness measurement of Sn-Ag hot dip coatings on Large Hadron Collider Superconducting strands by coulometry

    CERN Document Server

    Arnau-Izquierdo, G; Oberli, L R; Scheuerlein, C; Taborelli, M; 10.1149/1.1715094

    2004-01-01

    Amperostatic coulometry is applied for the thickness measurement of Sn-Ag hot dip coatings, which comprise an extended Sn-Cu interdiffusion layer. Complementary measurements, notably weight loss, X-ray photoelectron spectroscopy (XPS), energy dispersive X-ray spectroscopy (EDS), X-ray fluorescence (XRF) and dynamic secondary ion mass spectroscopy (DSIMS) have been performed in order to obtain a better interpretation of the coulometry results. Based on the experimental results presented in this article the three potential changes that are observed during coulometry measurements are ascribed to (1) the entire dissolution of pure Sn, (2) the formation of a CuCl salt layer and (3) the surface passivation. The measurement of the pure Sn mass is well reproducible despite of strong coating thickness variations that are detected by XRF. Several experimental problems, in particular a coating undercutting, hamper the determination of the Sn mass in the intermetallic Sn-Cu layer.

  15. Identification of Intermetallic Compounds and Its Formation Mechanism in Boron Steel Hot-Dipped in Al-7 wt.% Mn Alloy

    Directory of Open Access Journals (Sweden)

    Sung-Yun Kwak

    2017-12-01

    Full Text Available In laser welding and hot stamping Al-Si-coated boron steel, there is a problem that the strength of the joint is lowered due to ferrite formation in the fusion zone. The purpose of this study is to develop an Al-7 wt.% Mn hot-dip coating in which Mn, an austenite stabilizing element, replaces the ferrite stabilizing element Si. The nucleation and formation mechanism of the reaction layer was studied in detail by varying the dipping time between 0 and 120 s at 773 °C. The microstructure and phase constitution of the reaction layer were investigated by various observational methods. Phase formation is discussed using a phase diagram calculated by Thermo-CalcTM. Under a 30 s hot-dipping process, no reaction occurred due to the formation of a Fe3O4 layer on the steel surface. The Fe3O4 layer decomposed by a reduction reaction with Al-Mn molten alloy, constituent elements of steel dissolved into a liquid, and the reaction-layer nucleus was formed toward the liquid phase. A coated layer consists of a solidified layer of Al and Al6Mn and a reactive layer formed beneath it. The reaction layer is formed mainly by inter-diffusion of Al and Fe in the solid state, which is arranged on the steel in the order of Al11Mn4 → FeAl3 (θ → Fe2Al5 (η phases, and the Fe3AlC (κ in several nm bands formed at the interface between the η-phase and steel.

  16. Effect of Mg content on microstructure and corrosion behavior of hot dipped Zn–Al–Mg coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yao, Caizhen; Lv, Haibing [Research Centre of Laser Fusion, CAEP, P.O.Box 919-988-5, Mianyang, Sichuan 621900 (China); Zhu, Tianping [Department of Chemical and Materials Engineering, The University of Auckland, PB 92019, Auckland 1142 (New Zealand); Zheng, Wanguo [Research Centre of Laser Fusion, CAEP, P.O.Box 919-988-5, Mianyang, Sichuan 621900 (China); Yuan, Xiaodong, E-mail: xdyuan@caep.cn [Research Centre of Laser Fusion, CAEP, P.O.Box 919-988-5, Mianyang, Sichuan 621900 (China); Gao, Wei, E-mail: w.gao@auckland.ac.nz [Department of Chemical and Materials Engineering, The University of Auckland, PB 92019, Auckland 1142 (New Zealand)

    2016-06-15

    In this article, Zn–Al–Mg coatings were prepared by hot dipping method. The surface morphology, cross–section microstructure, microhardness, composition, corrosion behaviour of ZAM coatings were investigated by using X–ray diffraction (XRD), Optical microscope, Environmental scanning electron microscopy equipped with EDS (FESEM–EDS), Microhardness tester and Electrochemical analysis respectively. Corrosion test was also performed in a standard salt fog spray chamber. Microstructure studies indicates that Zn grain size was refined and eutectic areas at Zn grain boundary areas increased with increasing Mg content. ZA5M1.5 and ZA5M2 coatings have two distinct layers. Mg tends to exist in the outer layer while Al is in the inner layer. The inner layer is composed of Al{sub 5}Fe{sub 2}Zn{sub 0.4} intermetallic, which may to contribute to the microhardness. The outer layer is Zn grains surrounded by Zn–Mg etutectics, which may improve the corrosion resistance. The microhardness is more than 700 HV{sub 50g} for Al-rich layer and around 151 HV{sub 25g} for Mg-rich layer. The improved corrosion resistance of Zn–5%Al-1.5%Mg coating comes from the corrosion product of flocculent type simonkolleite, which prolongs the micro-path and impedes the movement of O{sub 2} and H{sub 2}O, ultimately retards the overall corrosion process. - Highlights: • Two-layer structured Zn–Al–Mg coatings were prepared by hot dipping method. • Mg exists in the outer layer while Al exists in the inner layer of Zn–Al–Mg coating. • Zn–Al–Mg coating has better protective ability than Zn and Zn–Al coatings. • The Mg-modified simonkolleite is the reason of the enhanced corrosion resistance.

  17. Analysis of the corrosion products on galvanized steels by FTIR spectroscopy

    International Nuclear Information System (INIS)

    Kasperek, J.

    1998-01-01

    FTIR reflectance spectroscopy has been used for the characterization of products formed by an accelerated wet ageing test on industrial hot-dip galvanized steel. Several aluminium contents are selected. Various products have been detected in this study. The kind and amount vary with the substrate, the type of ageing test used, the relative humidity level and the temperature. The galvanized coatings studied show a mixed zinc-aluminium compound, Zn 6 Al 2 (OH) 16 CO 3 .4H 2O. This phase is observed from the first exposure time on all coatings regardless of the amount of aluminium. Contrary to zinc, no basic aluminium compound has been detected. (orig.)

  18. DFI oxyfuel process for saving energy and improving the performance and quality of continuous strip lines; DFI-Oxyfuel-Verfahren zur Energieeinsparung, Leistungs- und Qualitaetssteigerung von Banddurchlaufanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Eichelkraut, H. [ThyssenKrupp Steel AG, Duisburg (Germany). Standort Bruckhausen; Heiler, H.J. [ThyssenKrupp Steel AG, Finnentrop (Germany); Domels, H.P.; Hoegner, W. [ThyssenKrupp Steel AG, Duisburg (Germany). Energie/Anlagenwirtschaft

    2007-07-01

    The development of the 'Direct Flame Impingement (DFI)-Oxyfuel' process - in which an oxyfuel (oxygen-fuel) flame impinges directly on the material to be heated - represents a further development of furnace technology for continuous strip lines. With assistance from the cooperation partner Linde, the process was used on a hot-dip galvanizing line for the first time at ThyssenKrupp Steel's Finnentrop plant. Right from the start it produced outstanding results in terms of increased throughput, product quality, plant quality and energy efficiency and thus also a reduction in direct CO{sub 2} emissions. In the meantime, this technology also is being used at an additional strip galvanizing and aluminizing facility in the Duisburg-Bruckhausen plant. (orig.)

  19. Effects of Mn addition on the microstructure and indentation creep behavior of the hot dip Zn coating

    International Nuclear Information System (INIS)

    Wang, Youbin; Zeng, Jianmin

    2015-01-01

    Highlights: • Mn addition could significantly refine the grain of the Zn coating. • Twins could be observed in the Zn coatings. • The stress exponent of the Zn coating increases with Mn addition. • The creep process of the Zn coating is dominated by dislocation climb and twins. - Abstract: The Zn coatings with different Mn additions were prepared by hot dip process, and the effects of the Mn addition on the microstructure and indentation creep behavior of the coatings were investigated through scanning electron microscope and constant-load holding indentation technique at the room temperature. Some twins can be observed in the microstructure of Zn coating, which may account for the formation of the large thermal misfit stress between the zinc coating and the steel substrate. The amount of twin microstructure in the Zn coating decreases with the Mn addition. It is also found that Mn addition could induce MnZn 13 phases to precipitate along the grain boundary and significantly refine the grains of Zn coatings. The steady-state stress of the Zn coating could be improved by Mn addition. The creep stress exponent values are in the range of 14–46 and increases with Mn addition. The creep process of the Zn coating is dominated by dislocation climb and twin formation

  20. Microstructure and High-temperature Wear Behavior of Hot-dipped Aluminized Coating on Different Substrate Materials

    Directory of Open Access Journals (Sweden)

    ZHOU De-qin

    2018-02-01

    Full Text Available The aluminized 45 and H13 steel were prepared via hot-dipped aluminizing and subsequently high-temperature diffusion treatment. The phase, morphology and composition of aluminized coating were characterized by XRD,SEM and EDS methods. Comparative study was performed on unlubricated sliding wear behavior of plating under different substrates on a pin-on-disc wear tester, and the wear mechanism was explored. The results show that the coating is composed of ductile phases FeAl and Fe3Al. Kikendall porosity parallel to the surface exists around the interface of the two phases; because of the carbide particles agglomeration, the bond between the coating and H13 steel is apparently inferior to that in the case of 45 steel; the aluminized 45 steel possesses an excellent wear resistance under 50-200N at 400℃, whereas mild-to-severe wear transition occurs when the temperature increases to 600℃. The wear rate of the aluminized H13 steel reaches the lowest at 400℃, then slightly increases at 600℃. The wear mechanisms of Fe-Al coating are mainly predominated by oxidative mild wear, whereas the extrusion wear prevails in the process for aluminized 45 steel at 600℃.

  1. Influence of silicon on hot-dip aluminizing process and subsequent oxidation for preparing hydrogen/tritium permeation barrier

    Energy Technology Data Exchange (ETDEWEB)

    Han, Shilei; Li, Hualing; Wang, Shumao; Jiang, Lijun; Liu, Xiaopeng [Energy Materials and Technology Research Institute, General Research Institute for Nonferrous Metals, Beijing 100088 (China)

    2010-04-15

    The development of the International Thermonuclear Experimental Reactor (ITER) requires the production of a material capable of acting as a hydrogen/tritium permeation barrier on low activation steel. It is well known that thin alumina layer can reduce the hydrogen permeation rate by several orders of magnitude. A technology is introduced here to form a ductile Fe/Al intermetallic layer on the steel with an alumina over-layer. This technology, consisting of two main steps, hot-dip aluminizing (HDA) and subsequent oxidation behavior, seems to be a promising coating method to fulfill the required goals. According to the experiments that have been done in pure Al, the coatings were inhomogeneous and too thick. Additionally, a large number of cracks and porous band could be observed. In order to solve these problems, the element silicon was added to the aluminum melt with a nominal composition. The influence of silicon on the aluminizing and following oxidation process was investigated. With the addition of silicon into the aluminum melt, the coating became thinner and more homogeneous. The effort of the silicon on the oxidation behavior was observed as well concerning the suppression of porous band and cracks. (author)

  2. Studies into the Factors that Affects the Service Integrity of Galvanizing Kettle

    Directory of Open Access Journals (Sweden)

    Muhammed Olawale Hakeem AMUDA

    2008-12-01

    Full Text Available The finding of studies into the factors that affects optimal performance of galvanizing kettle is presented in this paper. The production schedule and history of a failed galvanizing kettle for 3-consecutively years in a hot-dip galvanizing industry was collated and analyzed. The analysis of the collated data revealed that average galvanizing temperatures for the 3-year under review were 483.9°C (2003, 482.25°C (2004 and 482°C (2005 respectively. The amount of flux, and dross produced in the corresponding years were 169.15kg and 31.6 tons, 56.31kg and 10.5 tons and 101.14 and 18.91 tonnes for 2003, 2004 and 2005 respectively. During these years, zinc consumed averaged 647, 334 and 446 tonnes respectively.Stochiometry evaluation of flux, and dross in a hot-dip galvanizing process determined flux required as 60 kg/year and dross produced as 90 slabs / month.The study revealed that the lifespan of galvanizing kettle is greatly reduced by temperature fluctuation, dross formation, excess flux additions and combinations of these factors.It is recommended that improved service integrity of galvanizing kettle is assured at galvanizing temperature of 460°C, flux consumption of 0.15 –0.20kg daily and constant removal of dross at 3-5 slabs per day. This reduces the formation of skim lines, which leads to pits on the walls of the kettle.

  3. Hybrid Coatings Enriched with Tetraethoxysilane for Corrosion Mitigation of Hot-Dip Galvanized Steel in Chloride Contaminated Simulated Concrete Pore Solutions

    Science.gov (United States)

    Figueira, Rita B.; Callone, Emanuela; Silva, Carlos J. R.; Pereira, Elsa V.; Dirè, Sandra

    2017-01-01

    Hybrid sol-gel coatings, named U(X):TEOS, based on ureasilicate matrices (U(X)) enriched with tetraethoxysilane (TEOS), were synthesized. The influence of TEOS addition was studied on both the structure of the hybrid sol-gel films as well as on the electrochemical properties. The effect of TEOS on the structure of the hybrid sol-gel films was investigated by solid state Nuclear Magnetic Resonance. The dielectric properties of the different materials were investigated by electrochemical impedance spectroscopy. The corrosion behavior of the hybrid coatings on HDGS was studied in chloride-contaminated simulated concrete pore solutions (SCPS) by polarization resistance measurements. The roughness of the HDGS coated with hybrids was also characterized by atomic force microscopy. The structural characterization of the hybrid materials proved the effective reaction between Jeffamine® and 3-isocyanate propyltriethoxysilane (ICPTES) and indicated that the addition of TEOS does not seem to affect the organic structure or to increase the degree of condensation of the hybrid materials. Despite the apparent lack of influence on the hybrids architecture, the polarization resistance measurements confirmed that TEOS addition improves the corrosion resistance of the hybrid coatings (U(X):TEOS) in chloride-contaminated SCPS when compared to samples prepared without any TEOS (U(X)). This behavior could be related to the decrease in roughness of the hybrid coatings (due TEOS addition) and to the different metal coating interaction resulting from the increase of the inorganic component in the hybrid matrix. PMID:28772667

  4. Effect of Initial Iron Content in a Zinc Bath on the Dissolution Rate of Iron During a Hot Dip Galvanizing Process

    Science.gov (United States)

    Lee, Sang Myung; Lee, Suk Kyu; Paik, Doo-Jin; Park, Joo Hyun

    2017-04-01

    The mechanism of iron dissolution and the effect of initial Fe content in a Zn bath on the dissolution rate of iron were investigated using a finger rotating method (FRM). When the initial iron content, [Fe]°, in the zinc bath was less than the solubility limit, the iron content in the zinc bath showed a rapid increase, whereas a moderate increase was observed when [Fe]° was close to the solubility limit. Based on Eisenberg's kinetic model, the mass transfer coefficient of iron in the present experimental condition was calculated to be k M = 1.2 × 10-5 m/s, which was similar to the results derived by Giorgi et al. under industrial practice conditions. A dissolution of iron occurred even when the initial iron content in the zinc bath was greater than the solubility limit, which was explained by the interfacial thermodynamics in conjunction with the morphology of the surface coating layer. By analyzing the diffraction patterns using TEM, the outermost dendritic-structured coating layer was confirmed as FeZn13 ( ζ). In order to satisfy the local equilibrium based on the Gibbs-Thomson equation, iron in the dendrite-structured phase spontaneously dissolved into the zinc bath, resulting in the enrichment of iron in front of the dendrite tip. Through the diffusion boundary layer in front of the dendritic-structured layer, dissolved Fe atoms diffused out and reacted with Zn and small amounts of Al, resulting in the formation of dross particles such as FeZn10Al x ( δ). It was experimentally confirmed that the smaller the difference between the initial iron content in the zinc bath and the iron solubility limit at a given temperature, the lower the number of formed dross particles.

  5. Review of Thermal Spray Coating Applications in the Steel Industry: Part 2—Zinc Pot Hardware in the Continuous Galvanizing Line

    Science.gov (United States)

    Matthews, S.; James, B.

    2010-12-01

    This two-part article series reviews the application of thermal spray coating technology in the production of steel and steel sheet products. Part 2 of this article series is dedicated to coating solutions in the continuous galvanizing line. The corrosion mechanisms of Fe- and Co-based bulk materials are briefly reviewed as a basis for the development of thermal spray coating solutions. WC-Co thermal spray coatings are commonly applied to low Al-content galvanizing hardware due to their superior corrosion resistance compared to Fe and Co alloys. The effect of phase degradation, carbon content, and WC grain size are discussed. At high Al concentrations, the properties of WC-Co coatings degrade significantly, leading to the application of oxide-based coatings and corrosion-resistant boride containing coatings. The latest results of testing are summarized, highlighting the critical coating parameters.

  6. Evolution of micro-arc oxidation behaviors of the hot-dipping aluminum coatings on Q235 steel substrate

    International Nuclear Information System (INIS)

    Lu Lihong; Shen Dejiu; Zhang Jingwu; Song Jian; Li Liang

    2011-01-01

    Micro-arc oxidation (MAO) is not applicable to prepare ceramic coatings on the surface of steel directly. In this work, hybrid method of MAO and hot-dipping aluminum (HDA) were employed to fabricate composite ceramic coatings on the surface of Q235 steel. The evolution of MAO coatings, such as growth rate, thickness of the total coatings, ingrown and outgrown coatings, cross section and surface morphologies and phase composition of the ceramic coatings were studied. The results indicate that both the current density and the processing time can affect the total thickness, the growth rate and the ratio of ingrown and outgrown thickness of the ceramic coatings. The total thickness, outgrown thickness and growth rate have maximum values with the processing time prolonged. The time when the maximum value appears decreases and the ingrown dominant turns to outgrown dominant little by little with the current density increasing. The composite coatings obtained by this hybrid method consists of three layers from inside to outside, i.e. Fe-Al alloy layer next to the substrate, aluminum layer between the Fe-Al layer and the ceramic coatings which is as the top exterior layer. Metallurgical bonding was observed between every of the two layers. There are many micro-pores and micro-cracks, which act as discharge channels and result of quick and non-uniform cooling of melted sections in the MAO coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al 2 O 3 oxides. The crystal Al 2 O 3 phase includes κ-Al 2 O 3 , θ-Al 2 O 3 and β-Al 2 O 3 . Compared with the others, the β-Al 2 O 3 content is the least. The MAO process can be divided into three periods, namely the common anodic oxidation stage, the stable MAO stage and the ceramic coatings destroyed stage. The exterior loose part of the ceramic coatings was destroyed badly in the last period which should be avoided during the MAO process.

  7. Evolution of micro-arc oxidation behaviors of the hot-dipping aluminum coatings on Q235 steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Lu Lihong, E-mail: llh_qc@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China) and Research Department, The Chinese People' s Armed Police Academy, Langfang 065000 (China); Shen Dejiu; Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Song Jian; Li Liang [Tsinghua University, State Key Laboratory of Automotive Safety and Energy, Beijing 100084 (China)

    2011-02-15

    Micro-arc oxidation (MAO) is not applicable to prepare ceramic coatings on the surface of steel directly. In this work, hybrid method of MAO and hot-dipping aluminum (HDA) were employed to fabricate composite ceramic coatings on the surface of Q235 steel. The evolution of MAO coatings, such as growth rate, thickness of the total coatings, ingrown and outgrown coatings, cross section and surface morphologies and phase composition of the ceramic coatings were studied. The results indicate that both the current density and the processing time can affect the total thickness, the growth rate and the ratio of ingrown and outgrown thickness of the ceramic coatings. The total thickness, outgrown thickness and growth rate have maximum values with the processing time prolonged. The time when the maximum value appears decreases and the ingrown dominant turns to outgrown dominant little by little with the current density increasing. The composite coatings obtained by this hybrid method consists of three layers from inside to outside, i.e. Fe-Al alloy layer next to the substrate, aluminum layer between the Fe-Al layer and the ceramic coatings which is as the top exterior layer. Metallurgical bonding was observed between every of the two layers. There are many micro-pores and micro-cracks, which act as discharge channels and result of quick and non-uniform cooling of melted sections in the MAO coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. Compared with the others, the {beta}-Al{sub 2}O{sub 3} content is the least. The MAO process can be divided into three periods, namely the common anodic oxidation stage, the stable MAO stage and the ceramic coatings destroyed stage. The exterior loose part of the ceramic coatings was destroyed badly in the last period which should be

  8. Corrosion Mechanism and Bond-Strength Study on Galvanized Steel in Concrete Environment

    Energy Technology Data Exchange (ETDEWEB)

    Kouril, M.; Pokorny, P.; Stoulil, J. [University of Chemistry and Technology, Prague (Czech Republic)

    2017-04-15

    Zinc coating on carbon steels give the higher corrosion resistance in chloride containing environments and in carbonated concrete. However, hydrogen evolution accompanies the corrosion of zinc in the initial activity in fresh concrete, which can lead to the formation of a porous structure at the reinforcement -concrete interface, which can potentially reduce the bond-strength of the reinforcement with concrete. The present study examines the mechanism of the corrosion of hot-dip galvanized steel in detail, as in the model pore solutions and real concrete. Calcium ion plays an important role in the corrosion mechanism, as it prevents the formation of passive layers on zinc at an elevated alkalinity. The corrosion rate of galvanized steel decreases in accordance with the exposure time; however, the reason for this is not the zinc transition into passivity, but the consumption of the less corrosion-resistant phases of hot-dip galvanizing in the concrete environment. The results on the electrochemical tests have been confirmed by the bond-strength test for the reinforcement of concrete and by evaluating the porosity of the cement adjacent to the reinforcement.

  9. Nicotinic acid as a nontoxic corrosion inhibitor for hot dipped Zn and Zn-Al alloy coatings on steels in diluted hydrochloric acid

    Energy Technology Data Exchange (ETDEWEB)

    Ju Hong [Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Li Yan [Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China)], E-mail: yanlee@ms.qdio.ac.cn

    2007-11-15

    The inhibition effect of nicotinic acid for corrosion of hot dipped Zn and Zn-Al alloy coatings in diluted hydrochloric acid was investigated using quantum chemistry analysis, weight loss test, electrochemical measurement, and scanning electronic microscope (SEM) analysis. Quantum chemistry calculation results showed that nicotinic acid possessed planar structure with a number of active centers, and the populations of the Mulliken charge, the highest occupied molecular orbital (HOMO), and the lowest unoccupied molecular orbital (LUMO) were found mainly focused around oxygen and nitrogen atoms, and the cyclic of the benzene as well. The results of weight loss test and electrochemical measurement indicated that inhibition efficiency (IE%) increased with inhibitor concentration, and the highest inhibition efficiency was up to 96.7%. The corrosion inhibition of these coatings was discussed in terms of blocking the electrode reaction by adsorption of the molecules at the active centers on the electrode surface. It was found that the adsorption of nicotinic acid on coating surface followed Langmuir adsorption isotherm with single molecular layer, and nicotinic acid adsorbed on the coating surface probably by chemisorption. Nicotinic acid, therefore, can act as a good nontoxic corrosion inhibitor for hot dipped Zn and Zn-Al alloy coatings in diluted hydrochloric acid solution.

  10. Hot-Dip Aluminizing on AISI F55–UNS S32760 Super Duplex Stainless Steel Properties: Effect of Thermal Treatments

    Directory of Open Access Journals (Sweden)

    Andrea Francesco Ciuffini

    2017-11-01

    Full Text Available The behavior of super duplex stainless steels AISI F55-UNS S32760 in hot-dip aluminizing process has been studied, investigating the influence of cold working and of different initial microstructures obtained through a preliminary thermal treatment. The microstructural features examined are the secondary austenite precipitation, the static recovery of ferrite and the thermal dissolution of austenite within ferritic matrix. The hot-dip aluminizing temperature has been optimized through sessile drop tests. The treatment has been performed at 1100 °C for 300 s, 900 s and 2700 s. A strong chemical interaction occurs, generating intermetallic compounds at the interface. Molten aluminum interacts exclusively with the ferritic phase due to its much higher diffusivity in this phase coupled with its marked ferrite-stabilizer behavior. Thus, the influence of cold working is not remarkable, since the strains are mainly allocated by austenitic phase. The diffusivity of aluminum increases due to lattice defects thermally generated and, mainly, to influence given by grain boundaries, multiplied by secondary austenite precipitation, which act as short-circuit diffusion paths. Ni and Cr contents in the ferritic matrix have an influence but not highly relevant. Then, the best starting condition of the super duplex stainless steel substrates, to obtain a thick interfacial layer, are the thermal annealing at 1080 °C for 360 s/mm after a solution thermal treatment at 1300 °C for 60 s/mm.

  11. The mechanical properties and microstructures of vanadium bearing high strength dual phase steels processed with continuous galvanizing line simulations

    Science.gov (United States)

    Gong, Yu

    For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance. At the beginning of this thesis, compositions with a common base but containing various additions of V or Nb with or without high N were designed and subjected to Gleeble simulations of different galvanizing(GI), galvannealing(GA) and supercooling processing. The results revealed the phase balance was strongly influenced by the different microalloying additions, while the strengths of each phase were somewhat less affected. Our research revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). In the late part of this thesis, the base composition was a low carbon steel which would exhibit good spot weldability. To this steel were added two levels of Cr and Mo for strengthening the ferrite and increasing the hardenability of intercritically formed austenite. Also, these steels were produced with and without the addition of vanadium in an effort to further increase the strength. Since earlier studies revealed a relationship between the nature of the starting cold rolled microstructure and the response to CGL processing, the variables of hot band coiling temperature and level of cold reduction prior to annealing were also studied. Finally, in an effort to increase strength and ductility of both the final sheet (general formability) and the sheared edges of cold punched holes (local formability), a new thermal path was developed that replaced the conventional GI ferrite-martensite microstructure with a new ferrite-martensite-tempered martensite and retained austenite microstructure. The new

  12. Mathematical approach in galvanized steel sheet coatings

    International Nuclear Information System (INIS)

    Perez, A.; Andres, L.J.; Gonzalez, I.; Fernandez, B.; Puente, J.M.

    1998-01-01

    A short review of the kinetics models for the formation of Fe-Zn alloy phases in the galvannealing process is presented. It will focus on the continuous process which is often used by the automotive industry. A first mathematical approach of the kinetics growth of the δ phase has been done using a continuous hot-dipping process simulator which resembles the conditions of the galvannealing process in production lines. Hold time and the galvannealing temperature as well as the weight of the coating were varied. The preliminary results of the iron content and proportion of δ phase in the coating are in agreement with the results obtained by other authors. (Author) 16 refs

  13. Influence of stripping and cooling atmospheres on surface properties and corrosion of zinc galvanizing coatings

    Science.gov (United States)

    Yasakau, K. A.; Giner, I.; Vree, C.; Ozcan, O.; Grothe, R.; Oliveira, A.; Grundmeier, G.; Ferreira, M. G. S.; Zheludkevich, M. L.

    2016-12-01

    In this work the influence of stripping/cooling atmospheres used after withdrawal of steel sheet from Zn or Zn-alloy melt on surface properties of Zn (Z) and Zn-Al-Mg (ZM) hot-dip galvanizing coatings has been studied. The aim was to understand how the atmosphere (composed by nitrogen (N2) or air) affects adhesion strength to model adhesive and corrosive behaviour of the galvanized substrates. It was shown that the surface chemical composition and Volta potential of the galvanizing coatings prepared under the air or nitrogen atmosphere are strongly influenced by the atmosphere. The surface chemistry Z and ZM surfaces prepared under N2 contained a higher content of metal atoms and a richer hydroxide density than the specimens prepared under air atmosphere as assessed by X-ray photoelectron spectroscopy (XPS). The induced differences on the microstructure of the galvanized coatings played a key role on the local corrosion induced defects as observed by means of in situ Atomic force microscopy (AFM). Peel force tests performed on the substrates coated by model adhesive films indicate a higher adhesive strength to the surfaces prepared under nitrogen atmosphere. The obtained results have been discussed in terms of the microstructure and surface chemical composition of the galvanizing coatings.

  14. Part I. Corrosion studies of continuous alumina fiber reinforced aluminum-matrix composites. Part II. Galvanic corrosion between continuous alumina fiber reinforced aluminum-matrix composites and 4340 steel

    Science.gov (United States)

    Zhu, Jun

    Part I. The corrosion performance of continuous alumina fiber reinforced aluminum-matrix composites (CF-AMCs) was investigated in both the laboratory and field environments by comparing them with their respective monolithic matrix alloys, i.e., pure Al, A1-2wt%Cu T6, and Al 6061 T6. The corrosion initiation sites were identified by monitoring the changes in the surface morphology. Corrosion current densities and pH profiles at localized corrosion sites were measured using the scanning-vibrating electrode technique and the scanning ion-selective electrode technique, respectively. The corrosion damage of the materials immersed in various electrolytes, as well as those exposed in a humidity chamber and outdoor environments, was evaluated. Potentiodynamic polarization behavior was also studied. The corrosion initiation for the composites in 3.15 wt% NaCl occurred primarily around the Fe-rich intermetallic particles, which preferentially existed around the fiber/matrix interface on the composites. The corrosion initiation sites were also caused by physical damage (e.g., localized deformation) to the composite surface. At localized corrosion sites, the buildup of acidity was enhanced by the formation of micro-crevices resulting from fibers left in relief as the matrix corroded. The composites that were tested in exposure experiments exhibited higher corrosion rates than their monolithic alloys. The composites and their monolithic alloys were subjected to pitting corrosion when anodically polarized in the 3.15 wt% NaCl, while they passivated when anodically polarized in 0.5 M Na2SO4. The experimental results indicated that the composites exhibited inferior corrosion resistance compared to their monolithic matrix alloys. Part II. Galvanic corrosion studies were conducted on CF-AMCs coupled to 4340 steel since CF-AMCs have low density and excellent mechanical properties and are being considered as potential jacketing materials for reinforcing steel gun barrels. Coupled and

  15. Cycle oxidation behavior and anti-oxidation mechanism of hot-dipped aluminum coating on TiBw/Ti6Al4V composites with network microstructure.

    Science.gov (United States)

    Li, X T; Huang, L J; Wei, S L; An, Q; Cui, X P; Geng, L

    2018-04-10

    Controlled and compacted TiAl 3 coating was successfully fabricated on the network structured TiBw/Ti6Al4V composites by hot-dipping aluminum and subsequent interdiffusion treatment. The network structure of the composites was inherited to the TiAl 3 coating, which effectively reduces the thermal stress and avoids the cracks appeared in the coating. Moreover, TiB reinforcements could pin the TiAl 3 coating which can effectively improve the bonding strength between the coating and composite substrate. The cycle oxidation behavior of the network structured coating on 873 K, 973 K and 1073 K for 100 h were investigated. The results showed the coating can remarkably improve the high temperature oxidation resistance of the TiBw/Ti6Al4V composites. The network structure was also inherited to the Al 2 O 3 oxide scale, which effectively decreases the tendency of cracking even spalling about the oxide scale. Certainly, no crack was observed in the coating after long-term oxidation due to the division effect of network structured coating and pinning effect of TiB reinforcements. Interfacial reaction between the coating and the composite substrate occurred and a bilayer structure of TiAl/TiAl 2 formed next to the substrate after oxidation at 973 K and 1073 K. The anti-oxidation mechanism of the network structured coating was also discussed.

  16. Study on the Formation of Reaction Phase to Si Addition in Boron Steel Hot-Dipped in Al–7Ni Alloy

    Directory of Open Access Journals (Sweden)

    Jung-Gil Yun

    2017-11-01

    Full Text Available In order to reduce the intermetallic compounds formed during the application of an Al–7Ni wt % hot-dip multifunctional coating on boron steel, developed for Tailor Welded Blanks (TWB and hot stamping, 2–6 wt % Si was added to the coating to change the reaction layer. The coating was run at 690 °C for 120 s. Al9FeNi phases were formed on the steel interface, Fe2Al5 was formed on the steel, FeAl3 was generated between the existing layers, and flake-type Al2Fe3Si3 was formed in the Fe2Al5 phase, depending on the Si content. In addition, as Si was added to the coating, the thickness of the Fe2Al5 phase decreased and the thickness of the Al9FeNi phase and Al2Fe3Si3 increased. The decrease in the thickness of the Fe2Al5 phase was mainly due to the effect of the Si solid solution and the Al2Fe3Si3 formation in the Fe2Al5 phase. The reason for the growth of Al9FeNi is that the higher the Si content in the coating, the more the erosion of the interface of the steel material due to the coating solution. Therefore, the outflow of Fe into the coating liquid increased.

  17. Influence of stripping and cooling atmospheres on surface properties and corrosion of zinc galvanizing coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yasakau, K.A., E-mail: kyasakau@ua.pt [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Giner, I. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Vree, C. [Salzgitter Mannesmann Forschung, GmbH Division Surface Technology, Eisenhüttenstrasse 99, 38239 Salzgitter (Germany); Ozcan, O.; Grothe, R. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Oliveira, A. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Grundmeier, G. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Ferreira, M.G.S. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Zheludkevich, M.L. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Department of Corrosion and Surface Technology, Institute of Materials Research Helmholtz-Zentrum Geesthacht, Max-Planck Str. 1, 21502 Geesthacht (Germany)

    2016-12-15

    Highlights: • Stripping/cooling atmosphere affects surfaces chemical composition of Zn and Zn-Al-Mg galvanized coatings. • Higher peel forces of model adhesive films were obtained on zinc alloys samples prepared under nitrogen atmosphere. • Localized corrosion attack originates at grain boundaries on Zn galvanized coating. • Visible dissolution of MgZn{sub 2} phase was observed by in situ AFM only at binary eutectics and not at ternary ones. - Abstract: In this work the influence of stripping/cooling atmospheres used after withdrawal of steel sheet from Zn or Zn-alloy melt on surface properties of Zn (Z) and Zn-Al-Mg (ZM) hot-dip galvanizing coatings has been studied. The aim was to understand how the atmosphere (composed by nitrogen (N{sub 2}) or air) affects adhesion strength to model adhesive and corrosive behaviour of the galvanized substrates. It was shown that the surface chemical composition and Volta potential of the galvanizing coatings prepared under the air or nitrogen atmosphere are strongly influenced by the atmosphere. The surface chemistry Z and ZM surfaces prepared under N{sub 2} contained a higher content of metal atoms and a richer hydroxide density than the specimens prepared under air atmosphere as assessed by X-ray photoelectron spectroscopy (XPS). The induced differences on the microstructure of the galvanized coatings played a key role on the local corrosion induced defects as observed by means of in situ Atomic force microscopy (AFM). Peel force tests performed on the substrates coated by model adhesive films indicate a higher adhesive strength to the surfaces prepared under nitrogen atmosphere. The obtained results have been discussed in terms of the microstructure and surface chemical composition of the galvanizing coatings.

  18. Influence of stripping and cooling atmospheres on surface properties and corrosion of zinc galvanizing coatings

    International Nuclear Information System (INIS)

    Yasakau, K.A.; Giner, I.; Vree, C.; Ozcan, O.; Grothe, R.; Oliveira, A.; Grundmeier, G.; Ferreira, M.G.S.; Zheludkevich, M.L.

    2016-01-01

    Highlights: • Stripping/cooling atmosphere affects surfaces chemical composition of Zn and Zn-Al-Mg galvanized coatings. • Higher peel forces of model adhesive films were obtained on zinc alloys samples prepared under nitrogen atmosphere. • Localized corrosion attack originates at grain boundaries on Zn galvanized coating. • Visible dissolution of MgZn_2 phase was observed by in situ AFM only at binary eutectics and not at ternary ones. - Abstract: In this work the influence of stripping/cooling atmospheres used after withdrawal of steel sheet from Zn or Zn-alloy melt on surface properties of Zn (Z) and Zn-Al-Mg (ZM) hot-dip galvanizing coatings has been studied. The aim was to understand how the atmosphere (composed by nitrogen (N_2) or air) affects adhesion strength to model adhesive and corrosive behaviour of the galvanized substrates. It was shown that the surface chemical composition and Volta potential of the galvanizing coatings prepared under the air or nitrogen atmosphere are strongly influenced by the atmosphere. The surface chemistry Z and ZM surfaces prepared under N_2 contained a higher content of metal atoms and a richer hydroxide density than the specimens prepared under air atmosphere as assessed by X-ray photoelectron spectroscopy (XPS). The induced differences on the microstructure of the galvanized coatings played a key role on the local corrosion induced defects as observed by means of in situ Atomic force microscopy (AFM). Peel force tests performed on the substrates coated by model adhesive films indicate a higher adhesive strength to the surfaces prepared under nitrogen atmosphere. The obtained results have been discussed in terms of the microstructure and surface chemical composition of the galvanizing coatings.

  19. Stability of Retained Austenite in High-Al, Low-Si TRIP-Assisted Steels Processed via Continuous Galvanizing Heat Treatments

    Science.gov (United States)

    McDermid, J. R.; Zurob, H. S.; Bian, Y.

    2011-12-01

    Two galvanizable high-Al, low-Si transformation-induced plasticity (TRIP)-assisted steels were subjected to isothermal bainitic transformation (IBT) temperatures compatible with the continuous galvanizing (CGL) process and the kinetics of the retained austenite (RA) to martensite transformation during room temperature deformation studied as a function of heat treatment parameters. It was determined that there was a direct relationship between the rate of strain-induced transformation and optimal mechanical properties, with more gradual transformation rates being favored. The RA to martensite transformation kinetics were successfully modeled using two methodologies: (1) the strain-based model of Olsen and Cohen and (2) a simple relationship with the normalized flow stress, ( {{{σ_{{flow}} - σ_{YS} }/{σ_{YS }}}} ) . For the strain-based model, it was determined that the model parameters were a strong function of strain and alloy thermal processing history and a weak function of alloy chemistry. It was verified that the strain-based model in the present work agrees well with those derived by previous workers using TRIP-assisted steels of similar composition. It was further determined that the RA to martensite transformation kinetics for all alloys and heat treatments could be described using a simple model vs the normalized flow stress, indicating that the RA to martensite transformation is stress-induced rather than strain-induced for temperatures above the Ms^{σ }.

  20. Analysis of the Inhibition Layer of Galvanized Dual-Phase Steels

    International Nuclear Information System (INIS)

    Wang, K. K.; Wang, H. P.; Chang, L.; Gan, D.; Chen, T. R.; Chen, H. B.

    2012-01-01

    The formation of the Fe-Al inhibition layer in hot-dip galvanizing is a confusing issue for a long time. This study presents a characterization result on the inhibition layer formed on C-Mn-Cr and C-Mn-Si dual-phase steels after a short time galvanizing. The samples were annealed at 800 .deg. C for 60 s in N 2 -10% H 2 atmosphere with a dew point of -30 .deg. C, and were then galvanized in a bath containing 0.2%Al. X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) was employed for characterization. The TEM electron diffraction shows that only Fe 2 Al 5 intermetallic phase was formed. No orientation relationship between the Fe 2 Al 5 phase and the steel substrate could be identified. Two peaks of Al 2p photoelectrons, one from metallic aluminum and the other from Al 3+ ions, were detected in the inhibition layer, indicating that the layer is in fact a mixture of Fe 2 Al 5 and Al 2 O 3 . TEM/EDS analysis verifies the existence of Al 2 O 3 in the boundaries of Fe 2 Al 5 grains. The nucleation of Fe 2 Al 5 and the reduction of the surface oxide probably proceeded concurrently on galvanizing, and the residual oxides prohibited the heteroepitaxial growth of Fe 2 Al 5

  1. 40 CFR 438.2 - General definitions.

    Science.gov (United States)

    2010-07-01

    ...; galvanizing/hot dip coating; hot dip coating; kerfing; laminating; mechanical and vapor plating; metallic... machining; vacuum impregnation; vacuum plating; water shedder; wet air pollution control; wire galvanizing...

  2. Dynamic nanomechanical properties of novel Si-rich intermetallic coatings growth on a medical 316 LVM steel by hot dipping in a hypereutectic Al-25Si alloy.

    Science.gov (United States)

    Frutos, E; González-Carrasco, J L

    2015-06-01

    This aim of this study is to determine the elastoplastic properties of Ni-free Al3FeSi2 intermetallic coatings grown on medical stainless steel under different experimental conditions. Elastoplastic properties are defined by the plasticity index (PI), which correlates the hardness and the Young's modulus. Special emphasis is devoted to correlate the PI with the wear resistance under sliding contact, determined by scratch testing, and fracture toughness, determined by using a novel method based on successive impacts with small loads. With regard to the substrate, the developed coatings are harder and exhibit a lower Young's reduced modulus, irrespective of the experimental conditions. It has been shown that preheating of the samples prior to hot dipping and immersion influences the type and volume fraction of precipitates, which in turn also affect the nanomechanical properties. The higher the preheating temperature is, the greater the Young's reduced modulus is. For a given preheating condition, an increase of the immersion time yields a decrease in hardness. Although apparent friction coefficients of coated specimens are smaller than those obtained on AISI 316 LVM, they increase when using preheating or higher immersion times during processing, which correlates with the PI. The presence of precipitates produces an increase in fracture toughness, with values greater than those presented by samples processed on melted AlSi alloys with lower Si content (12 wt%). Therefore, these intermetallic coatings could be considered "hard but tough", suitable to enhance the wear resistance, especially when using short periods of immersion. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

    Science.gov (United States)

    Delaunois, F; Tosar, F; Vitry, V

    2014-06-01

    Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main. Copyright © 2014 Elsevier B.V. All rights reserved.

  4. Effect of zinc crystals size on galvanized steel deformation and electrochemical behavior

    Directory of Open Access Journals (Sweden)

    José Daniel Culcasi

    2009-09-01

    Full Text Available Hot-dip galvanized steel sheets with different spangle sizes were deformed by means of rolling and tension. The change of preferential crystallographic orientation and of superficial characteristics due to the deformation was analyzed by means of both X-rays diffraction and optical and scanning electronic microscopy. A correlation between such changes and the involving deformation modes was intended to be done and the spangle size influence on these modes was studied. Coating reactivity change due to the deformation was investigated by means of quasi-steady DC electrochemical tests. The results allow to infer that, in great spangle samples, the main deformation mechanism is twinning whereas in small spangle ones, pyramidal slip systems happen as well. The increase of the reactivity with the deformation is greater in tension than in rolling and it is more important in small than in great spangle samples.

  5. TEM analysis and wear resistance of the ceramic coatings on Q235 steel prepared by hybrid method of hot-dipping aluminum and plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Lu Lihong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Science and Research Department, Chinese People' s Armed Police Academy, Langfang 065000 (China); Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Wu Lailei; Jiang Guirong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li Liang [State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084 (China)

    2012-01-25

    Highlights: Black-Right-Pointing-Pointer Transmission electron microscopy (TEM) was firstly used to analyze the phase composition of the ceramic coatings. Black-Right-Pointing-Pointer The phase composition of the ceramic coatings is mainly amorphous phase and crystal Al{sub 2}O{sub 3} oxides. Black-Right-Pointing-Pointer The cross-section micro-hardness of the treated samples was investigated, the hardness of the ceramic coatings is about HV1300. Black-Right-Pointing-Pointer The wear resistance of the PEO samples is about 3 times higher than that of the heat treated 45 steel. - Abstract: The hybrid method of PEO and hot-dipping aluminum (HDA) was employed to deposit composite ceramic coatings on the surface of Q235 steel. The composition of the composite coatings was investigated with X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The cross-section microstructure and micro-hardness of the treated specimens were investigated and analyzed with scanning electron microscopy (SEM) and microscopic hardness meter (MHM), respectively. The wear resistance of the ceramic coatings was investigated by a self-made rubbing wear testing machine. The results indicate that metallurgical bonding can be observed between the ceramic coatings and the steel substrate. There are many micro-pores and micro-cracks, which act as the discharge channels and result of quick and non-uniform cooling of melted sections in the plasma electrolytic oxidation ceramic coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. The grain size of the {kappa}-Al{sub 2}O{sub 3} crystal is quite non-uniform. The hardness of the ceramic coatings is about HV1300 and 10 times higher than that of the Q235 substrate, which was favorable to the better wear resistance of the ceramic

  6. Issues in recycling galvanized scrap

    Energy Technology Data Exchange (ETDEWEB)

    Koros, P.J. [LTV Steel Co., Inc., Cleveland, OH (United States); Hellickson, D.A. [General Motors Corp., Detroit, MI (United States); Dudek, F.J. [Argonne National Lab., IL (United States)

    1995-02-10

    The quality of the steel used for most galvanizing (and tinplate) applications makes scrap derived from their production and use a premier solid charge material for steelmaking. In 1989 the AISI created a Task Force to define the issues and to recommend technologically and economically sound approaches to assure continued, unhindered recyclability of the growing volume of galvanized scrap. The AISI program addressed the treatment of full-sized industrial bales of scrap. The current, on-going MRI (US)--Argonne National Laboratory program is focused on ``loose`` scrap from industrial and post-consumer sources. Results from these programs, issues of scrap management from source to steel melting, the choices for handling zinc in iron and steelmaking and the benefits/costs for removal of zinc (and lead) from scrap prior to melting in BOF and foundry operations are reviewed in this paper.

  7. 40 CFR 465.20 - Applicability; description of the galvanized basis material subcategory.

    Science.gov (United States)

    2010-07-01

    ... galvanized basis material subcategory. 465.20 Section 465.20 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS COIL COATING POINT SOURCE CATEGORY Galvanized Basis Material Subcategory § 465.20 Applicability; description of the galvanized basis material...

  8. Analysis of the Inhibition Layer of Galvanized Dual-Phase Steels

    Energy Technology Data Exchange (ETDEWEB)

    Wang, K. K.; Wang, H. P.; Chang, L.; Gan, D. [National Sun Yat-Sen Univ., Kaohsiung (China); Chen, T. R.; Chen, H. B. [Steel and Aluminum R and D Development, Kaohsiung (China)

    2012-01-15

    The formation of the Fe-Al inhibition layer in hot-dip galvanizing is a confusing issue for a long time. This study presents a characterization result on the inhibition layer formed on C-Mn-Cr and C-Mn-Si dual-phase steels after a short time galvanizing. The samples were annealed at 800 .deg. C for 60 s in N{sub 2}-10% H{sub 2} atmosphere with a dew point of -30 .deg. C, and were then galvanized in a bath containing 0.2%Al. X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) was employed for characterization. The TEM electron diffraction shows that only Fe{sub 2}Al{sub 5} intermetallic phase was formed. No orientation relationship between the Fe{sub 2}Al{sub 5} phase and the steel substrate could be identified. Two peaks of Al 2p photoelectrons, one from metallic aluminum and the other from Al{sup 3+} ions, were detected in the inhibition layer, indicating that the layer is in fact a mixture of Fe{sub 2}Al{sub 5} and Al{sub 2}O{sub 3}. TEM/EDS analysis verifies the existence of Al{sub 2}O{sub 3} in the boundaries of Fe{sub 2}Al{sub 5} grains. The nucleation of Fe{sub 2}Al{sub 5} and the reduction of the surface oxide probably proceeded concurrently on galvanizing, and the residual oxides prohibited the heteroepitaxial growth of Fe{sub 2}Al{sub 5}.

  9. REMOVING ZINC FROM GALVANIZED STEEL SCRAP TO FEASIBLE THE BOF SLUDGE RECYCLING

    Directory of Open Access Journals (Sweden)

    Mônica Marques Caetano de Lima

    2013-06-01

    Full Text Available Galvanized steel scraps generated at Usiminas Ipatinga are recycled in BOF converters. Although they are noble products, they contain a significant quantity of zinc that escapes from the bath due to its high vapor pressure and is captured by the gas control system, appearing in BOF sludge. As BOF sludge contains high iron content, it could be recycled to the process, but due to its zinc content, it is disposed in landfills. For this reason, this study aimed to treat these scraps to remove zinc layer using a thermal treatment process. The samples were fed to a rotative furnace in an inert ambient. It was tested the hot dip galvanized and eletrogalvanized scraps, varying the zinc coating weight between 20g/m2 and 150g/m2, temperature between 700°C and 900°C and time between 3 minutes and 10 minutes. Considering these conditions, it is verified that more than 70% of the zinc layer is removed at 700°C, in 10 minutes. Dust captured is about 60% of metallic zinc and 40% as zinc oxide. Based on these results, the recycling of BOF sludge can be feasible to the ironmaking process.

  10. Effect of Process Parameters on the Structure and Properties of Galvanized Sheets

    Science.gov (United States)

    Shukla, S. K.; Saha, B. B.; Triathi, B. D.; Avtar, Ram

    2010-07-01

    The effect of galvanizing parameters on the structure (spangle size and coating microstructure) and properties (formability and corrosion resistance) of galvanized sheets was studied in a hot dip process simulator (HDPS) in a conventional Pb bearing (0.08-0.10%) zinc bath by varying zinc bath Al level (0.10-0.28%), bath temperature (718-743 K), dipping time (1.5-3.5 s), wiping gas flow rate (200-450 lpm), nozzle distance (15-17 mm) and wiping delay time (0.1-2.1 s). Al level in the range of 0.18-0.24% in combination with dipping time of 1.5-2.5 s and bath temperature of 718-733 K results in superior formability ( E cv: ~9.3 mm) of the composite (thickness: 0.8 mm). High post-dip cooling rates (~25 K/s) suppress spangle growth (spangle size: ~2 mm). The spangle size of the GI sheet strongly influences the corrosion rate which increases from 5.8 to 9.2 mpy with a decrease in spangle size from 17.5 to 3 mm. By controlling the Al level (0.20%) in zinc bath and bath temperature (733 K), the corrosion rate of mini-spangle GI sheet can be controlled to a level of 5.5 mpy.

  11. Imposed currents in galvanic cells

    NARCIS (Netherlands)

    Biesheuvel, P.M.; Soestbergen, M.; Bazant, M.Z.

    2009-01-01

    We analyze the steady-state behavior of a general mathematical model for reversible galvanic cells, such as redox flow cells, reversible solid oxide fuel cells, and rechargeable batteries. We consider not only operation in the galvanic discharging mode, spontaneously generating a positive current

  12. Dioxin generation in hot dip galvanising installations in Spain during 2002; Evaluacion de la generacion de dioxinas y furanos en el sector de galvanizacion en caliente durante el ano 2002

    Energy Technology Data Exchange (ETDEWEB)

    Fabrellas Rodriguez, B.; Ruiz Lorenzo, M. L.; Martinez Calvo, M. A.; Sanz Chincon, P.; Larrazabal Moya, D.

    2003-07-01

    Hot dip galvanising sector has been evaluated in the frame of Spanish Dioxin Inventory to estimate their importance as a source of dioxins through their air emissions and wastes generated. The survey has been designed taken into account different pre-treatment surface preparation processes, mainly in degreasing steps. Air emissions, ashes and filter dusts have been sampled and toxic dioxins have been analysed. The results have been correlated with the characteristics of each installation. Dioxins releases to the air are very low when air control devices are used but they are concentrated in filter dusts that appear highly contaminated. Both air and dusts samples present the same dioxin homologue profile and different from ashes, which implies two different ways of formation where organic content, temperature and residence time should place important rules. The organic content could be originated, in some cases, by the degrease step absence, the low efficiency in grease removing and/or by the presence of organic inhibitors and additives used in picking steps. (Author)

  13. Corrosion resistance and protection mechanism of hot-dip Zn-Al-Mg alloy coated steel sheet under accelerated corrosion environment; Yoyu Zn-Al-Mg kei gokin mekki koban no sokushin fushoku kankyoka ni okeru taishokusei toi boshoku kiko

    Energy Technology Data Exchange (ETDEWEB)

    Komatsu, A.; Izutani, H.; Tsujimura, T.; Ando, A.; Kittaka, T. [NKK Corp., Tokyo (Japan)

    2000-08-01

    Corrosion behavior of hot-dip Zn-6%Al 0-3%Mg alloy coated steel sheets in cyclic corrosion test (CCT) has been investigated. The corrosion resistance was improved with increasing Mg content in the coating layer, and the highest corrosion resistance was observed at 3% Mg. In Zn-6%Al-3%Mg alloy coated steel sheet, the formations of zinc carbonate hydroxide and zinc oxide were suppressed for longer duration compared with Zn-0.2%Al and Zn-4.5%Al-0.l%Mg alloy coated steel sheets. As a result, zinc chloride hydroxide existed stable on the surface of the coating layer. From the polarization behaviors in 5% NaCl aqueous solution after CCT, it was found that the corrosion current density of Zn-6%At-3%Mg alloy coated steel sheet was much smaller than those of Zn-0.2%Al and Zn-4.5%Al-0.1%Mg alloy coated steel sheets. As zinc carbonate hydroxide and zinc oxide had poor adhesion to the coating layer and had porous structures, these corrosion products were considered to have little protective action for the coating layer. Therefore, it was concluded that Mg suppressed the formation of such nonprotective corrosion products. resulting in the remarkable improvement of corrosion resistance. (author)

  14. Galvanic element. Galvanisches Element

    Energy Technology Data Exchange (ETDEWEB)

    Sprengel, D.; Haelbig, H.

    1980-01-03

    The invention concerns a gas-tight sealed accumulator with positive and negative electrode plates and an auxillary electrode electroconductively bound to the latter for suppressing oxygen pressure. The auxillary electrode is an intermediate film electrode. The film catalysing oxygen reduction is hydrophilic in character and the other film is hydrophobic. A double coated foil has proved to be advantageous, the hydrophilic film being formed from polymer-bound activated carbon and the hydrophrobic film from porous polytetrafluoroethylene. A metallic network of silver or nickel is rolled into the outer side of the activated carbon film. This auxillary electrode can be used to advantage in all galvanic elements. Even primary cells fall within the scope of application for auxillary electrodes because many of these contain a highly oxidized electrodic material which tends to give off oxygen.

  15. Evaluation of mechanically treated cerium (IV) oxides as corrosion inhibitors for galvanized steel

    Energy Technology Data Exchange (ETDEWEB)

    Deflorian, F., E-mail: flavio.deflorian@ing.unitn.it [Department of Materials Engineering and Industrial Technology, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Fedel, M.; Rossi, S. [Department of Materials Engineering and Industrial Technology, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Kamarchik, P. [PPG Industries, Coatings Innovation Center, 4325 Rosanna Drive, Allison Park, PA 15101 (United States)

    2011-09-30

    The use of cerium salts as corrosion inhibitors for hot dip galvanized steel has been object of a numerous studies in the last few years. The role of cerium ions as corrosion inhibitors was proved: cerium is able to block the cathodic sites of the metal, forming insoluble hydroxides and oxides on the zinc surface. This fact leads to a dramatic decrease of the cathodic current densities and, therefore, to a reduction the overall corrosion processes. On the other hand, the potential of cerium oxides as corrosion inhibitors was also proposed. However, the real effectiveness of this kind of anticorrosive pigments has not been clarified yet. In this work cerium (IV) oxides are considered as corrosion inhibitors for galvanized steel. The corrosion inhibition mechanism of mechanically treated (milled) CeO{sub 2} alone and in combination with milled SiO{sub 2} nanoparticles was investigated. For this purpose milled CeO{sub 2}, CeO{sub 2} and SiO{sub 2} milled together and milled SiO{sub 2} particles were studied as corrosion inhibitors in water solution. Therefore, the different mechanically treated particles were dispersed in 0.1 M NaCl solution to test their effectiveness as corrosion inhibitors for galvanized steel. The galvanized steel was immersed in the different solutions and the corrosion inhibition efficiency of the different particles was measured by means of electrochemical techniques. For this purpose, electrochemical impedance spectroscopy (EIS) measurements were carried out, monitoring the evolution of the corrosion processes occurring at the metal surface with the immersion time in the solution. The effect of the different pigments was also investigated by carrying out anodic and cathodic polarization measurements. The polarization curves were acquired under conditions of varied pH. The experimental measurements suggest that the mechanical treatment performed on the SiO{sub 2} and CeO{sub 2} particles promote the formation of an effective corrosion pigment

  16. DEPOSITION OF NICKEL ON CARBON FIBRES BY GALVANIC METHOD

    Directory of Open Access Journals (Sweden)

    Pavol Štefánik

    2012-01-01

    Full Text Available The investigation of coating parameters in quasi-static coating of Ni layer on carbon fibre tow by galvanic method is presented. The tow of fibres was immersed in typical galvanic bath based on NiSO4, NiCl2, Na2SO4 and H3BO3 and current to carbon fibres was supplied by two leading metal rolls which are parts of continuous coating apparatus. The main parameters were current of 1 A, electrolyte temperature of 50 °C and the distance from power contacts to level of galvanic bath (8 or 13 cm. The amount and structure of deposited Ni layer at coating time 15 and 90 seconds of exposure in electrolyte and depth of immersion of tow into bath were discussed.

  17. Galvanic corrosion in odontological alloys

    International Nuclear Information System (INIS)

    Riesgo, O.; Bianchi, G.L.; Duffo, G.S.

    1993-01-01

    Galvanic corrosion can occur when different alloys are placed in direct contact within the oral cavity or within tissues. Concern has been expressed associated with the coupling of selected restorative materials as well as implant material with various alloys used for restorative procedures. This could be critical if the crown or bridge had subgingival finish line with a metallic zone in contact with the tissue, and the implant was made in titanium alloy. The present work shows the results of galvanic coupling studies done on implants of titanium alloy connected to nickel-chromium and cobalt-chromium alloys. (Author)

  18. Application of artificial neural network and adaptive neuro-fuzzy inference system to investigate corrosion rate of zirconium-based nano-ceramic layer on galvanized steel in 3.5% NaCl solution

    International Nuclear Information System (INIS)

    Mousavifard, S.M.; Attar, M.M.; Ghanbari, A.; Dadgar, M.

    2015-01-01

    Highlights: • Film formation of Zr-based conversion coating under different conditions was investigated. • We study the effect of some parameters on anticorrosion performance of conversion coating. • Optimization of processing conditions for surface treatment of galvanized steel was obtained. • Modeling and predicting corrosion current density of treated surfaces was performed using ANN and ANFIS. - Abstract: A nano-ceramic Zr-based conversion solution was prepared and optimization of Zr concentration, pH, temperature and immersion time for the treatment of hot-dip galvanized steel (HDG) was performed. SEM microscopy was utilized to investigate the microstructure and film formation of the layer and the anticorrosion performance of conversion coating was studied using polarization test. Artificial intelligence systems (ANN and ANFIS) were applied on the data obtained from polarization test and the models for predicting corrosion current density values were attained. The outcome of these models showed proper predictability of the methods. The influence of input parameters was discussed and the optimized conditions for Zr-based conversion layer formation on the galvanized steel were obtained as follows: pH 3.8–4.5, Zr concentration of about 100 ppm, ambient temperature and immersion time of about 90 s

  19. Application of artificial neural network and adaptive neuro-fuzzy inference system to investigate corrosion rate of zirconium-based nano-ceramic layer on galvanized steel in 3.5% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Mousavifard, S.M. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Ghanbari, A. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Dadgar, M. [Textile Engineering Department, Neyshabur University, Neyshabur (Iran, Islamic Republic of)

    2015-08-05

    Highlights: • Film formation of Zr-based conversion coating under different conditions was investigated. • We study the effect of some parameters on anticorrosion performance of conversion coating. • Optimization of processing conditions for surface treatment of galvanized steel was obtained. • Modeling and predicting corrosion current density of treated surfaces was performed using ANN and ANFIS. - Abstract: A nano-ceramic Zr-based conversion solution was prepared and optimization of Zr concentration, pH, temperature and immersion time for the treatment of hot-dip galvanized steel (HDG) was performed. SEM microscopy was utilized to investigate the microstructure and film formation of the layer and the anticorrosion performance of conversion coating was studied using polarization test. Artificial intelligence systems (ANN and ANFIS) were applied on the data obtained from polarization test and the models for predicting corrosion current density values were attained. The outcome of these models showed proper predictability of the methods. The influence of input parameters was discussed and the optimized conditions for Zr-based conversion layer formation on the galvanized steel were obtained as follows: pH 3.8–4.5, Zr concentration of about 100 ppm, ambient temperature and immersion time of about 90 s.

  20. Imposed currents in galvanic cells

    International Nuclear Information System (INIS)

    Biesheuvel, P.M.; Soestbergen, M. van; Bazant, M.Z.

    2009-01-01

    We analyze the steady-state behavior of a general mathematical model for reversible galvanic cells, such as redox flow cells, reversible solid oxide fuel cells, and rechargeable batteries. We consider not only operation in the galvanic discharging mode, spontaneously generating a positive current against an external load, but also operation in two modes which require a net input of electrical energy: (i) the electrolytic charging mode, where a negative current is imposed to generate a voltage exceeding the open-circuit voltage, and (ii) the 'super-galvanic' discharging mode, where a positive current exceeding the short-circuit current is imposed to generate a negative voltage. Analysis of the various (dis-)charging modes of galvanic cells is important to predict the efficiency of electrical to chemical energy conversion and to provide sensitive tests for experimental validation of fuel cell models. In the model, we consider effects of diffuse charge on electrochemical charge-transfer rates by combining a generalized Frumkin-Butler-Volmer equation for reaction kinetics across the compact Stern layer with the full Poisson-Nernst-Planck transport theory, without assuming local electroneutrality. Since this approach is rare in the literature, we provide a brief historical review. To illustrate the general theory, we present results for a monovalent binary electrolyte, consisting of cations, which react at the electrodes, and non-reactive anions, which are either fixed in space (as in a solid electrolyte) or are mobile (as in a liquid electrolyte). The full model is solved numerically and compared to analytical results in the limit of thin diffuse layers, relative to the membrane thickness. The spatial profiles of the ion concentrations and electrostatic potential reveal a complex dependence on the kinetic parameters and the imposed current, in which the diffuse charge at each electrode and the total membrane charge can have either sign, contrary perhaps to intuition

  1. A Cellular Automaton / Finite Element model for predicting grain texture development in galvanized coatings

    Science.gov (United States)

    Guillemot, G.; Avettand-Fènoël, M.-N.; Iosta, A.; Foct, J.

    2011-01-01

    Hot-dipping galvanizing process is a widely used and efficient way to protect steel from corrosion. We propose to master the microstructure of zinc grains by investigating the relevant process parameters. In order to improve the texture of this coating, we model grain nucleation and growth processes and simulate the zinc solid phase development. A coupling scheme model has been applied with this aim. This model improves a previous two-dimensional model of the solidification process. It couples a cellular automaton (CA) approach and a finite element (FE) method. CA grid and FE mesh are superimposed on the same domain. The grain development is simulated at the micro-scale based on the CA grid. A nucleation law is defined using a Gaussian probability and a random set of nucleating cells. A crystallographic orientation is defined for each one with a choice of Euler's angle (Ψ,θ,φ). A small growing shape is then associated to each cell in the mushy domain and a dendrite tip kinetics is defined using the model of Kurz [2]. The six directions of basal plane and the two perpendicular directions develop in each mushy cell. During each time step, cell temperature and solid fraction are then determined at micro-scale using the enthalpy conservation relation and variations are reassigned at macro-scale. This coupling scheme model enables to simulate the three-dimensional growing kinetics of the zinc grain in a two-dimensional approach. Grain structure evolutions for various cooling times have been simulated. Final grain structure has been compared to EBSD measurements. We show that the preferentially growth of dendrite arms in the basal plane of zinc grains is correctly predicted. The described coupling scheme model could be applied for simulated other product or manufacturing processes. It constitutes an approach gathering both micro and macro scale models.

  2. Galvanic corrosion of beryllium welds

    International Nuclear Information System (INIS)

    Hill, M.A.; Butt, D.P.; Lillard, R.S.

    1997-01-01

    Beryllium is difficult to weld because it is highly susceptible to cracking. The most commonly used filler metal in beryllium welds is Al-12 wt.% Si. Beryllium has been successfully welded using Al-Si filler metal with more than 30 wt.% Al. This filler creates an aluminum-rich fusion zone with a low melting point that tends to backfill cracks. Drawbacks to adding a filler metal include a reduction in service temperature, a lowering of the tensile strength of the weld, and the possibility for galvanic corrosion to occur at the weld. To evaluate the degree of interaction between Be and Al-Si in an actual weld, sections from a mock beryllium weldment were exposed to 0.1 M Cl - solution. Results indicate that the galvanic couple between Be and the Al-Si weld material results in the cathodic protection of the weld and of the anodic dissolution of the bulk Be material. While the cathodic protection of Al is generally inefficient, the high anodic dissolution rate of the bulk Be during pitting corrosion combined with the insulating properties of the Be oxide afford some protection of the Al-Si weld material. Although dissolution of the Be precipitate in the weld material does occur, no corrosion of the Al-Si matrix was observed

  3. Electrocatalysts Prepared by Galvanic Replacement

    Directory of Open Access Journals (Sweden)

    Athanasios Papaderakis

    2017-03-01

    Full Text Available Galvanic replacement is the spontaneous replacement of surface layers of a metal, M, by a more noble metal, Mnoble, when the former is treated with a solution containing the latter in ionic form, according to the general replacement reaction: nM + mMnoblen+ → nMm+ + mMnoble. The reaction is driven by the difference in the equilibrium potential of the two metal/metal ion redox couples and, to avoid parasitic cathodic processes such as oxygen reduction and (in some cases hydrogen evolution too, both oxygen levels and the pH must be optimized. The resulting bimetallic material can in principle have a Mnoble-rich shell and M-rich core (denoted as Mnoble(M leading to a possible decrease in noble metal loading and the modification of its properties by the underlying metal M. This paper reviews a number of bimetallic or ternary electrocatalytic materials prepared by galvanic replacement for fuel cell, electrolysis and electrosynthesis reactions. These include oxygen reduction, methanol, formic acid and ethanol oxidation, hydrogen evolution and oxidation, oxygen evolution, borohydride oxidation, and halide reduction. Methods for depositing the precursor metal M on the support material (electrodeposition, electroless deposition, photodeposition as well as the various options for the support are also reviewed.

  4. Practical uses of galvanized steel in electric utility applications

    International Nuclear Information System (INIS)

    Bueche, D.G.

    1995-01-01

    Steel corrosion has been shown to be a major problem for the electric utility industry. Galvanizing has been shown to prevent or substantially slow steel corrosion. This paper describes the galvanizing process, discusses the properties associated with the galvanized coating, and demonstrates galvanizing's durability in specific, real world applications in the electric utility industry

  5. Dissolved oxygen detection by galvanic displacement-induced

    Indian Academy of Sciences (India)

    Dissolved oxygen detection by galvanic displacement-induced graphene/silver nanocomposite ... dissolved oxygen (DO) detection based on a galvanic displacement synthesized reduced graphene oxide–silver nanoparticles ... Current Issue

  6. Epitaxial growth by monolayer restricted galvanic displacement

    Directory of Open Access Journals (Sweden)

    Vasilić Rastko

    2012-01-01

    Full Text Available The development of a new method for epitaxial growth of metals in solution by galvanic displacement of layers pre-deposited by underpotential deposition (UPD was discussed and experimentally illustrated throughout the lecture. Cyclic voltammetry (CV and scanning tunneling microscopy (STM are employed to carry out and monitor a “quasi-perfect”, two-dimensional growth of Ag on Au(111, Cu on Ag(111, and Cu on Au(111 by repetitive galvanic displacement of underpotentially deposited monolayers. A comparative study emphasizes the displacement stoichiometry as an efficient tool for thickness control during the deposition process and as a key parameter that affects the deposit morphology. The excellent quality of layers deposited by monolayer-restricted galvanic displacement is manifested by a steady UPD voltammetry and ascertained by a flat and uniform surface morphology maintained during the entire growth process.

  7. Alternativas para o tratamento de efluentes da indústria galvânica Alternatives for the galvanic wastewater treatment

    Directory of Open Access Journals (Sweden)

    Artur Pereira Neto

    2008-09-01

    Full Text Available Os métodos de precipitação química, cristalização e extração líquido-líquido foram aplicados visando propor alternativas para o tratamento de efluentes líquidos gerados pela indústria de galvanoplastia. Efluentes de diversas empresas do setor, localizadas no estado de Minas Gerais (Brasil, foram coletados e caracterizados. O efluente estudado, proveniente de empresa de galvanização de zinco a quente, continha cerca de 90 g/L de ferro total, 35 g/L de zinco e menores quantidades de Al, Ni e Cu, em meio ácido clorídrico (pH = 0,6. A separação seletiva entre ferro e zinco não se mostrou eficiente por precipitação, sendo a técnica adequada somente no tratamento do efluente, ao contrário da cristalização e extração líquido-líquido utilizando-se TBP como agente extratante. A integração destas técnicas ainda requer estudos mais detalhados visando à otimização de custos e das condições operacionais.Separation methods such as chemical precipitation, crystallization and liquid-liquid extraction have been investigated aiming to treat effluents generated by the galvanic industry. Effluent samples generated by several companies located in the state of Minas Gerais (Brazil were collected and chemically characterized. For this work, a typical zinc hot-dip galvanizing effluent containing about 90 g/L of total iron, 35 g/L of zinc and minor amounts of Al, Ni, Cu, in HCl medium (pH = 0.6 was treated. A selective separation between metals zinc and iron was not achieved by chemical precipitation, which was found adequate to threat water only. On contrary, zinc and iron was separated very efficiently by crystallization and liquid-liquid extraction using TBP as extractant agent. The integration of these methods to recover zinc and iron from effluent still requires more detailed studies.

  8. Galvanic manifestation of spontaneous coherence in the negative glow

    International Nuclear Information System (INIS)

    Zhechev, D; Parvanova, N

    2002-01-01

    Both the magnetic depolarization of the spontaneous emission from self-aligned states and the discharge galvanic reaction are measured simultaneously in a magnetic field. The observed galvanic peak is ascribed to magnetic destruction of self-aligned ensembles of atoms. This presents galvanic manifestation of coherent conductivity. (letter to the editor)

  9. 76 FR 29266 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-05-20

    ...)] Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1\\ developed in the... reason of imports from China and Mexico of galvanized steel wire, provided for in subheading 7217.20.30... subsidized imports of galvanized steel wire from China and Mexico. Accordingly, effective March 31, 2011, the...

  10. 77 FR 28404 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2012-05-14

    ...)] Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1\\ developed in the... reason of imports from Mexico of galvanized steel wire, provided for in subheadings 7217.20.30, 7217.20... galvanized steel wire from China and Mexico were sold at LTFV within the meaning of 733(b) of the Act (19 U.S...

  11. Galvanic detection of sulfur dioxide in ambient air at trace levels by anodic oxidation

    NARCIS (Netherlands)

    Lindqvist, F.

    1978-01-01

    A continuous method for the measurement of SO2 in ambient air at trace levels is described. The principle of detection is based on the anodic oxidation of SO2 in a galvanic cell. A differential measuring technique with a cell with two anodes and one cathode is used; background and noise current are

  12. Galvanic high energy cells with molten electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Borger, W.; Kappus, W.; Kunze, D.; Laig-Hoerstebrock, H.; Panesar, H.; Sterr, G.

    1981-01-01

    To develop a galvanic cell with molten salt electrolyte for electric vehicle propulsion and load leveling as well as to fabricate ten prototype cells with a capacity of at least 150 Ah (5 hour rate) and an energy density of 80 Wh/kg was the objective of this project.

  13. Galvanic Cells: Anodes, Cathodes, Signs and Charges

    Science.gov (United States)

    Goodwin, Alan

    2011-01-01

    Electrochemistry is a difficult subject for students at school and beyond and even for their teachers. This article explores the difficult "truth" that, when a current flows from a galvanic cell, positive ions within the cell electrolyte move towards the electrode labelled positive. This seems to contravene the basic rule that like charges repel…

  14. Gold recovery from organic solvents using galvanic stripping

    Energy Technology Data Exchange (ETDEWEB)

    Flores, C.; O`Keefe, T.J. [Univ. of Missouri, Rolla, MO (United States). Dept. of Metallurgical Engineering

    1995-08-01

    A novel process using solid metals for the direct reduction of more noble metal ions from solvent extraction organics has been developed. Base metals recovery has been the principal focus of investigations to date but feasibility tests have now also been made on galvanically stripping selected precious metals. In this study gold (III) was loaded from an aqueous HAuCl{sub 4}{center_dot}3H{sub 2}O solution into a mixed organic 40 vol.% TBP, 10 vol.% D2EHPA in kerosene. The direct precipitation of metallic gold from the loaded organic phase using zinc powder and iron, aluminum and copper slabs at 70 C was successfully demonstrated. The gold reduction rates were relatively fast even though the conductivity of the organic solutions is very low. The reaction rates were studied as a function of the variables zinc particulate size, oxygen and nitrogen atmosphere, water content in the organic phase, organic ratios and temperature. The gold morphology was usually powdery or dendritic in nature but continuous films were obtained in some instances. Activation energies were calculated and possible reaction mechanisms are discussed. In general, the results obtained were very promising and showed that gold can be successfully cemented from selected organic solvents by galvanic stripping using less noble solid metal reductants.

  15. Vertical Soil Profiling Using a Galvanic Contact Resistivity Scanning Approach

    Directory of Open Access Journals (Sweden)

    Luan Pan

    2014-07-01

    Full Text Available Proximal sensing of soil electromagnetic properties is widely used to map spatial land heterogeneity. The mapping instruments use galvanic contact, capacitive coupling or electromagnetic induction. Regardless of the type of instrument, the geometrical configuration between signal transmitting and receiving elements typically defines the shape of the depth response function. To assess vertical soil profiles, many modern instruments use multiple transmitter-receiver pairs. Alternatively, vertical electrical sounding can be used to measure changes in apparent soil electrical conductivity with depth at a specific location. This paper examines the possibility for the assessment of soil profiles using a dynamic surface galvanic contact resistivity scanning approach, with transmitting and receiving electrodes configured in an equatorial dipole-dipole array. An automated scanner system was developed and tested in agricultural fields with different soil profiles. While operating in the field, the distance between current injecting and measuring pairs of rolling electrodes was varied continuously from 40 to 190 cm. The preliminary evaluation included a comparison of scan results from 20 locations to shallow (less than 1.2 m deep soil profiles and to a two-layer soil profile model defined using an electromagnetic induction instrument.

  16. Galvanic corrosion -- Effect of environmental and experimental variables

    International Nuclear Information System (INIS)

    Roy, A.K.; Fleming, D.L.; Lum, B.Y.

    1999-01-01

    Galvanic corrosion behavior of A 516 steel (UNS K01800) coupled to UNS N06022 and UNS R53400, respectively was evaluated in an acidic brine (pH ∼ 2.75) at 30 C, 60 C and 80 C using zero resistance ammeter method. A limited number of experiments were also performed in a neutral brine involving A 516 steel/UNS N06022 couple. The steady-state galvanic current and galvanic potential were measured as functions of anode-to-cathode (A/C) area ratio and electrode distance. Results indicate that the galvanic current was gradually reduced as the A/C area ratio was increased. No systematic trend on the effect of A/C area ratio on the galvanic potential was observed. Also, no significant effect of electrode distance on the galvanic current and galvanic potential was evident. In general, increased galvanic current was noticed with increasing temperature. The limited data obtained in the neutral brine indicate that the galvanic current was reduced in this environment compared to that in the acidic brine. Optical microscopic examination was performed on all tested specimens to evaluate the extent of surface damage resulting from galvanic interaction. A 516 steel suffered from general corrosion and crevice corrosion in all environments tested. Very light crevice corrosion mark was observed with UNS N06022 and R53400 in the acidic brine at 60 C and 80 C. However, this mark appears to be a surface discoloration and no actual crevice was detected

  17. Corrosion of Galvanized Steel Under Different Soil Moisture Contents

    OpenAIRE

    Pereira,Roseana Florentino da Costa; Oliveira,Edkarlla Sousa Dantas de; Lima,Maria Alice Gomes de Andrade; Brasil,Simone Louise Delarue Cezar

    2015-01-01

    Galvanized steel has been widely applied in different applications and the industry significantly increased its production in recent years. Some galvanized structures can be completely or partially buried, such as transmission tower footings. The corrosion of these metallic structures is related to the soil chemical and physicochemical properties, which define the aggressiveness of the environment. To assess the effect of the soil moisture on galvanized steel corrosion, a comparative study wa...

  18. Characterization of Sludge from the Process of Steel Tubes Chemical Treatment for Hot Galvanizing

    Directory of Open Access Journals (Sweden)

    Sofilić, U.

    2009-10-01

    Full Text Available Inadequate industrial waste management in Croatia is reflected in the non-sanitary waste disposal, low recycling levels, negligible share of waste processing technologies, insufficient control of its flows, etc.Generated industrial wastes are most frequently disposed of at producers’ own, mostly illegal landfills. There are many such landfills on the Croatian territory, and the disposed types of waste often include those that can be hazardous and represent a considerable source of environmental pollution.Past waste management in all industrial branches can be characterized in this way, which at the same time may result in the harmful impact on human health and the environment. It also represents economic loss due to low utilisation of material and energy potential of some industrial wastes. The metallurgical industry collects its production waste separately. Only a part of the generated waste is returned to the production process and some waste is occasionally used by other industries as secondary raw materials, but the largest part of it ends at producers' own landfills on site. Hazardous wastes (dust containing heavy metals, waste oils etc. are mostly disposed of in a controlled and lawful manner. Past handling of metallurgical waste was unacceptable both from the environmental and economic point of view. Therefore a systematic resolving of this important issue was initiated at the beginning of this decade. Sisak Steelworks galvanized steel pipes in the hot-dip galvanizing procedure by immersing in molten zinc. Between 1970 and 2000 Sisak Steelworks produced approximately 900 000 tonnes of galvanized pipes this way and generated around 70 000 m3 of neutralisation sludge, which was subsequently disposed of in the landfill on site. The paper presents the results of examination of physical-chemical properties of neutralisation sludge generated as waste material in the process of neutralisation of waste sulphate acid bath used in Sisak

  19. Development of low-temperature galvanizing and its application for corrosion protection of high-strength steels; Entwicklung einer niedrigschmelzenden Legierung und deren Applikation zum Korrosionsschutz hochfester Staehle

    Energy Technology Data Exchange (ETDEWEB)

    Wielage, B.; Lampke, T.; Steinhaeuser, S. [Technische Universitaet Chemnitz (Germany). Institut fuer Werkstoffwissenschaft und Werkstofftechnik; Strobel, C. [Fachhochschule Ingolstadt (Germany); Merklinger, V.

    2008-12-15

    Apart from reliability and quality, vehicle safety and cost efficiency are the decisive criteria for automobile manufacturers. Corrosion protection plays a decisive role because it increases the service life. The ultra-high-strength steels are materials which exhibit high lightweight potential as well as a very good energy absorption capacity because of their mechanical properties. In connection with the possibility of hot forming, they are predestined for the fabrication of complicated, load-compatible shapes in the crash-relevant frame and body construction. The application of these steel qualities has been carried out in structural parts which are protected from corrosion by a hot-dip coat of FeAl7 - the so-called Usibor. However, at the moment there is no ready-for-production solution for later corrosion protection of already hot-formed parts. Therefore, a corrosion protection system on the basis of conventional low-temperature galvanizing processes has been developed and utilized. First, the softening behavior of the highly-resistant 22MnB5 substrate was analyzed. Afterwards, a galvanizing system was developed and applied. The corrosion protection coatings were characterized with regard to their structure and corrosion protection potential. As a result, a significant improvement of the corrosion behaviour has occurred. (Abstract Copyright [2008], Wiley Periodicals, Inc.) [German] Neben Zuverlaessigkeit und Qualitaet sind vor allem Fahrzeugsicherheit und Wirtschaftlichkeit entscheidende Kriterien fuer den Automobilhersteller. Der Korrosionsschutz spielt dabei eine herausragende Rolle, da hierdurch die Lebens- und Gebrauchsdauer erhoeht wird. Mit der Bereitstellung hoechstfester Stahlqualitaeten stehen Werkstoffe zur Verfuegung, die auf Grund ihrer mechanischen Eigenschaften ein hohes Leichtbaupotenzial sowie ein sehr gutes Energieabsorptionsvermoegen aufweisen. In Verbindung mit der Moeglichkeit der Warmformgebung sind sie damit praedestiniert fuer die

  20. Flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

    International Nuclear Information System (INIS)

    Choi, Yoon Seok; Kim, Jnng Gu

    2001-01-01

    Flow accelerated galvanic corrosion characteristics of a carbon steel coupled to stainless steel were investigated in deaerated alkaline-chloride solutions as a function of flow velocities, pH and temperatures. The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE(Rotating Cylinder Electrode). Carbon steel showed active behavior in the deaerated alkaline-chloride solution. The galvanic current density of carbon steel increased with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 deg. C, whereas the flow velocity increased galvanic current density significantly at 50 .deg. C and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperatures

  1. Galvanic vestibular stimulation speeds visual memory recall.

    Science.gov (United States)

    Wilkinson, David; Nicholls, Sophie; Pattenden, Charlotte; Kilduff, Patrick; Milberg, William

    2008-08-01

    The experiments of Alessandro Volta were amongst the first to indicate that visuo-spatial function can be altered by stimulating the vestibular nerves with galvanic current. Until recently, the beneficial effects of the procedure were masked by the high levels of electrical current applied, which induced nystagmus-related gaze deviation and spatial disorientation. However, several neuropsychological studies have shown that much weaker, imperceptible currents that do not elicit unpleasant side-effects can help overcome visual loss after stroke. Here, we show that visual processing in neurologically healthy individuals can also benefit from galvanic vestibular stimulation. Participants first learnt the names of eight unfamiliar faces and then after a short delay, answered questions from memory about how pairs of these faces differed. Mean correct reaction times were significantly shorter when sub-sensory, noise-enhanced anodal stimulation was administered to the left mastoid, compared to when no stimulation was administered at all. This advantage occurred with no loss in response accuracy, and raises the possibility that the procedure may constitute a more general form of cognitive enhancement.

  2. Galvanic Liquid Applied Coating System for Protection of Embedded Steel Surfaces from Corrosion

    Science.gov (United States)

    Curran, Joseph; MacDowell, Louis; Voska, N. (Technical Monitor)

    2002-01-01

    The corrosion of reinforcing steel in concrete is an insidious problem for the Kennedy Space Center, government agencies, and the general public. Existing corrosion protection systems on the market are costly, complex, and time-consuming to install, require continuous maintenance and monitoring, and require specialized skills for installation. NASA's galvanic liquid-applied coating offers companies the ability to conveniently protect embedded steel rebar surfaces from corrosion. Liquid-applied inorganic galvanic coating contains one ore more of the following metallic particles: magnesium, zinc, or indium and may contain moisture attracting compounds that facilitate the protection process. The coating is applied to the outer surface of reinforced concrete so that electrical current is established between metallic particles and surfaces of embedded steel rebar; and electric (ionic) current is responsible for providing the necessary cathodic protection for embedded rebar surfaces.

  3. 76 FR 55031 - Galvanized Steel Wire From the People's Republic of China: Preliminary Affirmative Countervailing...

    Science.gov (United States)

    2011-09-06

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-976] Galvanized Steel Wire From... galvanized steel wire (galvanized wire) from the People's Republic of China (PRC). For information on the..., filed in proper form, concerning imports of galvanized wire from the PRC.\\1\\ The Department initiated a...

  4. 77 FR 17418 - Galvanized Steel Wire From the People's Republic of China: Final Affirmative Countervailing Duty...

    Science.gov (United States)

    2012-03-26

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-976] Galvanized Steel Wire From... exporters of galvanized steel wire (galvanized wire) from the People's Republic of China (the PRC). For... three parties withdrew their requests for a hearing. \\1\\ See Galvanized Steel Wire From the People's...

  5. Galvanic cell for processing of used nuclear fuel

    Science.gov (United States)

    Garcia-Diaz, Brenda L.; Martinez-Rodriguez, Michael J.; Gray, Joshua R.; Olson, Luke C.

    2017-02-07

    A galvanic cell and methods of using the galvanic cell is described for the recovery of uranium from used nuclear fuel according to an electrofluorination process. The galvanic cell requires no input energy and can utilize relatively benign gaseous fluorinating agents. Uranium can be recovered from used nuclear fuel in the form of gaseous uranium compound such as uranium hexafluoride, which can then be converted to metallic uranium or UO.sub.2 and processed according to known methodology to form a useful product, e.g., fuel pellets for use in a commercial energy production system.

  6. About neutralization of the toxic waste of galvanic production

    International Nuclear Information System (INIS)

    Akhmetzhanova, Z.Kh.; Samatov, I.B.

    1996-01-01

    The nature of heavy metals ions migration to environment from the galvanic production is considered in the article. The method of toxic precipitations transformation to non-toxic ones is proposed. The essence of stabilization method of heavy metals hydroxides precipitations consists in transformation of galvanic precipitations mixture to same metals ferrites mixture. The reaction has followed in oxygen medium under heating of galvanic precipitations from 70 up 90 deg C. Before heating the precipitation have acid medium, after temperature treatment the medium turn to the neutral one. These compounds are presented as ferrite class and can be serve as base for various pigments. (author)

  7. Personal reflections on a galvanizing trail.

    Science.gov (United States)

    O'Dell, B L

    1998-01-01

    This article encompasses my perception of, and experience in, an exciting segment of the trace element era in nutrition research: the role of zinc in the nutrition of animals and humans. Zinc has been a major player on the stage of trace element research, and it has left a trail that galvanized the attention of many researchers, including myself. It is ubiquitous in biological systems, and it plays a multitude of physiologic and biochemical functions. A brief historical overview is followed by a discussion of the contributions the work done in my laboratory has made toward understanding the physiological and biochemical functions of zinc. The effort of 40 years has led to the belief that one of zinc's major roles, and perhaps its first limiting role, is to preserve plasma-membrane function as regards ion channels and signal transduction. Although substantial knowledge has been gained relating to the importance of zinc in nutrition, much remains to be discovered.

  8. Cr(VI) reduction in wastewater using a bimetallic galvanic reactor

    International Nuclear Information System (INIS)

    Lugo-Lugo, Violeta; Barrera-Diaz, Carlos; Bilyeu, Bryan; Balderas-Hernandez, Patricia; Urena-Nunez, Fernando; Sanchez-Mendieta, Victor

    2010-01-01

    The electrochemical reduction of Cr(VI)-Cr(III) in wastewater by iron and copper-iron bimetallic plates was evaluated and optimized. Iron has been used as a reducing agent, but in this work a copper-iron galvanic system in the form of bimetallic plates is applied to reducing hexavalent chromium. The optimal pH (2) and ratio of copper to iron surface areas (3.5:1) were determined in batch studies, achieving a 100% reduction in about 25 min. The Cr(VI) reduction kinetics for the bimetallic system fit a first order mechanism with a correlation of 0.9935. Thermodynamic analysis shows that the Cr(VI) reduction is possible at any pH value. However, at pH values above 3.0 for iron and 5.5 for chromium insoluble species appear, indicating that the reaction will be hindered. Continuous column studies indicate that the bimetallic copper-iron galvanic system has a reduction capacity of 9.5890 mg Cr(VI) cm -2 iron, whereas iron alone only has a capacity of 0.1269 mg Cr(VI) cm -2 . The bimetallic copper-iron galvanic system is much more effective in reducing hexavalent chromium than iron alone. The exhausted plates were analyzed by SEM, EDS, and XRD to determine the mechanism and the surface effects, especially surface fouling.

  9. Galvanic coupling of steel and gold alloy lingual brackets with orthodontic wires.

    Science.gov (United States)

    Polychronis, Georgios; Al Jabbari, Youssef S; Eliades, Theodore; Zinelis, Spiros

    2018-03-06

    The aim of this research was to assess galvanic behavior of lingual orthodontic brackets coupled with representative types of orthodontic wires. Three types of lingual brackets: Incognito (INC), In-Ovation L (IOV), and STb (STB) were combined with a stainless steel (SS) and a nickel-titanium (NiTi) orthodontic archwire. All materials were initially investigated by scanning electron microscopy / x-ray energy dispersive spectroscopy (SEM/EDX) while wires were also tested by x-ray diffraction spectroscopy (XRD). All bracket-wire combinations were immersed in acidic 0.1M NaCl 0.1M lactic acid and neutral NaF 0.3% (wt) electrolyte, and the potential differences were continuously recorded for 48 hours. The SEM/EDX analysis revealed that INC is a single-unit bracket made of a high gold (Au) alloy while IOV and STB are two-piece appliances in which the base and wing are made of SS alloys. The SS wire demonstrated austenite and martensite iron phase, while NiTi wire illustrated an intense austenite crystallographic structure with limited martensite. All bracket wire combinations showed potential differences below the threshold of galvanic corrosion (200 mV) except for INC and STB coupled with NiTi wire in NaF media. The electrochemical results indicate that all brackets tested demonstrated galvanic compatibility with SS wire, but fluoride treatment should be used cautiously with NiTi wires coupled with Au and SS brackets.

  10. Analysis of Postural Control Adaptation During Galvanic and Vibratory Stimulation

    National Research Council Canada - National Science Library

    Fransson, P

    2001-01-01

    The objective for this study was to investigate whether the postural control adaptation during galvanic stimulation of the vestibular nerve were similar to that found during vibration stimulation to the calf muscles...

  11. 76 FR 19382 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-04-07

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-479 and 731-TA-1183-1184 (Preliminary)] Galvanized Steel Wire From China and Mexico AGENCY: United States International Trade Commission. ACTION... the United States is materially retarded, by reason of [[Page 19383

  12. Cold laminar galvanizing: a new anti-corrosion concept

    International Nuclear Information System (INIS)

    Bagnulo, L.H.

    1984-01-01

    Cold laminar galvanizing, a recent anticorrosion technology, now combines the most positive characteristics of the hot galvanizing protective systems. This patented technology has a zinc laminated foil (obtained by processing 99.9% pure zinc ingots) that is homogeneous and isotropic, with a standard thickness of 80-100μm. This foil is backed with an electro-conductive, selfadhesive glue prepared under an original formula. The zinc laminated foil offers excellent anchorage and elevated resistance to the main atmospheric agents

  13. 76 FR 68422 - Galvanized Steel Wire From Mexico: Preliminary Determination of Sales at Less Than Fair Value and...

    Science.gov (United States)

    2011-11-04

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-201-840] Galvanized Steel Wire From... determines that galvanized steel wire (galvanized wire) from Mexico is being, or is likely to be, sold in the... investigation on galvanized wire from Mexico. See Galvanized Steel Wire from the People's Republic of China and...

  14. Failure analysis of edge discoloration of galvanized fuel tank

    Directory of Open Access Journals (Sweden)

    Jitendra Mathur

    2015-10-01

    Full Text Available A peculiar type of edge discoloration defect on the surface of some galvanized fuel tank was observed, causing significant appearance problems. In the present study, the surface defect was characterized by visual inspection, optical microscopy, scanning electron microscopy and energy dispersive spectroscopic analysis to understand the source and mechanism of the defect. In the visual inspection, these peculiar surface appearances were observed in fuel tank at three distinct locations. The SEM examination exhibited two distinct regions on the surface apart from the normal galvanized surface: (1 galvannealed, (2 mixture of galvanized and galvannealed texture. The energy dispersive spectroscopic analysis of galvannealed region indicated enrichment of Zn and Al whereas in the region of galvanized majorly Zn was observed. Surface texture of galvannealed region showed majorly zeta crystals along with skin pass marks; whereas no such zeta crystals were observed in case of galvanized regions. Based on the preliminary results, the following hypothesis was made: Coil processed during galvanizing to galvannealing transition. Thickness and width changed to wider and thicker section, which resulted into lower line speed. Due to the lower Al content, lower speed and thicker section combination resulted in formation of partial GA in the coil owing to the internal heat content of the coil. This paper presents the results of the investigation.

  15. 46 CFR 160.035-3 - Construction of steel oar-propelled lifeboats.

    Science.gov (United States)

    2010-10-01

    ... apparatus shall have a minimum factor of safety of six. (2) For construction and capacity of disengaging... shall be galvanized by the hot dipped process. All fabricated pieces or sections are to be galvanized...

  16. Vapour galvanizing (Sherardizing) of copper with zinc

    Energy Technology Data Exchange (ETDEWEB)

    Wortelen, Dietbert; Bracht, Hartmut [Westfaelische Wilhelms-Universitaet Muenster (Germany); Natrup, Frank; Graf, Wolfram [Bodycote Waermebehandlung GmbH, Sprockhoevel (Germany)

    2010-07-01

    Using a vapour galvanizing technique called Sherardizing we investigated the growth kinetics and coefficients of zinc copper phases. For this purpose polished (OFHC)-copper plates and zinc powder have been sealed in quartz ampoules under inert gas atmospheres and annealed at a temperature range between 300 and 410 C. In order to study the coating thickness and the phase composition, cross sections were prepared, which have been analyzed by means of optical microscopy and scanning electron microscopy. We were able to demonstrate that the coating thickness is a function of the parabolic time law and that the formed coatings are composed of two layers referring to the ordered {beta}-CuZn and {gamma}-Cu{sub 5}Zn{sub 8}-phases. To enhance the coating quality, small amounts of ZnCl{sub 2} were added to the zinc powder. It was observed that the coating thickness decreased with increasing ZnCl{sub 2}. Experiments with variable Ar-pressure demonstrated a reduced coating growth with increasing pressures. Further measurements with ZnCl{sub 2} were performed to check whether an electrochemical mechanism is involved in the coating process.

  17. Passive Resonant Bidirectional Converter with Galvanic Barrier

    Science.gov (United States)

    Rosenblad, Nathan S. (Inventor)

    2014-01-01

    A passive resonant bidirectional converter system that transports energy across a galvanic barrier includes a converter using at least first and second converter sections, each section including a pair of transfer terminals, a center tapped winding; a chopper circuit interconnected between the center tapped winding and one of the transfer terminals; an inductance feed winding interconnected between the other of the transfer terminals and the center tap and a resonant tank circuit including at least the inductance of the center tap winding and the parasitic capacitance of the chopper circuit for operating the converter section at resonance; the center tapped windings of the first and second converter sections being disposed on a first common winding core and the inductance feed windings of the first and second converter sections being disposed on a second common winding core for automatically synchronizing the resonant oscillation of the first and second converter sections and transferring energy between the converter sections until the voltage across the pairs of transfer terminals achieves the turns ratio of the center tapped windings.

  18. Laboratory studies of galvanic corrosion. I. Two-metal couples

    International Nuclear Information System (INIS)

    Mansfeld, F.; Kenkel, J.V.

    1975-01-01

    Galvanic interaction of stainless steel 304L, Ni 270, Cu, Ti--6Al--4V, Sn, 4130 steel, Cd, and Zn has been studied in 3.5 percent NaCl using galvanic current and weight loss measurements in 24-hour tests. Galvanic couples of 4130 steel and one of the Al alloys 1100, 2024, 2219, 6061, and 7075 have also been evaluated in tap water and distilled water. Galvanic current data can be used to assess both the effect of different dissimilar cathode materials as well as the relative susceptibility to galvanic corrosion of anode materials. For 3.5 percent NaCl, it has been found that the effect of the cathode material decreases in the order Cu greater than Ni greater than stainless steel greater than Ti--6Al--4V, while the relative susceptibility of anode materials decreases in the order Sn greater than Zn greater than 4130 steel greater than Cd. An analysis of data in various electrolytes shows that coupling of 4130 steel to Al alloys leads to cathodic protection of the steel in 3.5 percent NaCl, but to accelerated corrosion in tap water and distilled water. (U.S.)

  19. A microfluidic galvanic cell on a single layer of paper

    Science.gov (United States)

    Purohit, Krutarth H.; Emrani, Saina; Rodriguez, Sandra; Liaw, Shi-Shen; Pham, Linda; Galvan, Vicente; Domalaon, Kryls; Gomez, Frank A.; Haan, John L.

    2016-06-01

    Paper microfluidics is used to produce single layer galvanic and hybrid cells to produce energy that could power paper-based analytical sensors. When two aqueous streams are absorbed onto paper to establish co-laminar flow, the streams stay in contact with each other with limited mixing. The interface at which mixing occurs acts as a charge-transfer region, eliminating the need for a salt bridge. We designed a Cusbnd Zn galvanic cell that powers an LED when two are placed in series. We also used more powerful redox couples (formate and silver, formate and permanganate) to produce higher power density (18 and 3.1 mW mg-1 Pd). These power densities are greater than previously reported paper microfluidic fuel cells using formate or methanol. The single layer design is much more simplified than previous reports of multi-layer galvanic cells on paper.

  20. Performance of Inductors Attached to a Galvanizing Bath

    Science.gov (United States)

    Zhou, Xinping; Yuan, Shuo; Liu, Chi; Yang, Peng; Qian, Chaoqun; Song, Bao

    2013-12-01

    By taking a galvanizing bath with inductors from an Iron and Steel Co., Ltd as an example, the distributions of Lorentz force and generated heat in the inductor are simulated. As a result, the zinc flow and the temperature distribution driven by the Lorentz force and the generated heat in the inductor of a galvanizing bath are simulated numerically, and their characteristics are analyzed. The relationship of the surface-weighted average velocity at the outlet and the temperature difference between the inlet and the outlet and the effective power for the inductor is studied. Results show that with an increase in effective power for the inductor, the surface-weighted average velocity at the outlet and the temperature difference between the inlet and the outlet increase gradually. We envisage this work to lay a foundation for the study of the performance of the galvanizing bath in future.

  1. Opto-galvanic effect on degenerate magnetic states of sputtered atoms in a glow discharge

    International Nuclear Information System (INIS)

    Zhechev, D; Steflekova, V

    2014-01-01

    The opto-galvanic response of some degenerate states of sputtered atoms to linearly- and circularly polarize light is studied. On the same optical transition both time-resolved- and amplitude opto-galvanic signals are found depending on the polarizations of light absorbed. The latter induces galvanic responses differing in opto-galvanic efficiency, time-evolution and sensitivity to discharge current and laser power. The differences are ascribed to the rate constants of the decay processes, characterizing aligned and oriented atoms

  2. 7 CFR 1755.370 - RUS specification for seven wire galvanized steel strand.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 11 2010-01-01 2010-01-01 false RUS specification for seven wire galvanized steel..., ACCEPTABLE MATERIALS, AND STANDARD CONTRACT FORMS § 1755.370 RUS specification for seven wire galvanized... Steel Wire Strand, issued May 1978. All seven wire galvanized steel strand purchased after April 1, 1990...

  3. 76 FR 73589 - Galvanized Steel Wire From the People's Republic of China: Amended Preliminary Determination of...

    Science.gov (United States)

    2011-11-29

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-975] Galvanized Steel Wire From... galvanized steel wire from the People's Republic of China (``PRC'').\\1\\ We are amending our Preliminary... Fair Value and Postponement of Final Determination: Galvanized Steel Wire from the People's Republic of...

  4. 76 FR 33242 - Galvanized Steel Wire From the People's Republic of China: Postponement of Preliminary...

    Science.gov (United States)

    2011-06-08

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-976] Galvanized Steel Wire From... the countervailing duty investigation of galvanized steel wire from the People's Republic of China. See Galvanized Steel Wire From the People's Republic of China: Initiation of Countervailing Duty...

  5. LongerLife products increase the sustainability. Is corrosion protection ecologically useful for steel components?; LongerLife-Produkte erhoehen die Nachhaltigkeit. Ist Korrosionsschutz von Stahlbauteilen oekologisch sinnvoll?

    Energy Technology Data Exchange (ETDEWEB)

    Rogall, Armin Dietmar [Fachhochschule Dortmund (Germany). Fachbereich Architektur

    2011-07-01

    The installation of hot-dip galvanized construction units means sustainable acting. Since corrosion protection by hot-dip galvanizing can be particularly named sustainable due to its longevity, its environmental careful production, its recycling ability and life extension of steel components. Particularly the reduction of the maintenance cycles and utilization costs accompanying with a slightly higher initial investment makes the hot-dip galvanizing a sustainable system. Steel components which are treated with galvanization and colour coating, have a maintenance-free life span of more than 80 years.

  6. Hydrogen embrittlement and galvanic corrosion of titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Soh, Jeong Ryong; Jeong, Y. H.; Choi, B. K.; Baek, J. H.; Hwang, D. Y.; Choi, B. S.; Lee, D. J

    2000-06-01

    The material properties including the fracture behavior of titanium alloys used as a steam generator tube in SMART can be degraded de to the hydrogen embrittlement and the galvanic corrosion occurring as a result of other materials in contact with titanium alloys in a conducting corrosive environment. In this report the general concepts and trends of hydrogen embrittlement are qualitatively described to adequately understand and expect the fracture behavior from hydrogen within the bulk of materials and under hydrogen containing environments because hydrogen embrittlement may be very complicated process. And the characteristics of galvanic corrosion closely related to hydrogen embrittlement is qualitatively based on wimple electrochemical theory.

  7. Hydrogen embrittlement and galvanic corrosion of titanium alloys

    International Nuclear Information System (INIS)

    Soh, Jeong Ryong; Jeong, Y. H.; Choi, B. K.; Baek, J. H.; Hwang, D. Y.; Choi, B. S.; Lee, D. J.

    2000-06-01

    The material properties including the fracture behavior of titanium alloys used as a steam generator tube in SMART can be degraded de to the hydrogen embrittlement and the galvanic corrosion occurring as a result of other materials in contact with titanium alloys in a conducting corrosive environment. In this report the general concepts and trends of hydrogen embrittlement are qualitatively described to adequately understand and expect the fracture behavior from hydrogen within the bulk of materials and under hydrogen containing environments because hydrogen embrittlement may be very complicated process. And the characteristics of galvanic corrosion closely related to hydrogen embrittlement is qualitatively based on wimple electrochemical theory

  8. Photocatalytic activity of galvanically synthesized nanostructure SnO{sub 2} thin films

    Energy Technology Data Exchange (ETDEWEB)

    Jana, Sumanta, E-mail: sumantajana85@gmail.com [Department of Chemistry, Bengal Engineering and Science University, Botanic Garden, Howrah 711103, WB (India); Mitra, Bibhas Chandra [Department of Physics, Bengal Engineering and Science University, Botanic Garden, Howrah 711103, WB (India); Bera, Pulakesh [Department of Chemistry, Panskura Banamali College, Purba Medinipur, Panskura 721152, WB (India); Sikdar, Moushumi [Department of Chemistry, Bengal Engineering and Science University, Botanic Garden, Howrah 711103, WB (India); Mondal, Anup, E-mail: anupmondal2000@yahoo.co.in [Department of Chemistry, Bengal Engineering and Science University, Botanic Garden, Howrah 711103, WB (India)

    2014-07-25

    Graphical abstract: Nanostructured porous tin dioxide (SnO{sub 2}) thin films have been synthesized by simple and cost effective galvanic technique. The synthesized porous SnO{sub 2} thin films show excellent photocatalytic activity for degrading methyl orange (MO) dye under light irradiation. The porous morphological grain growth due to annealing is likely to play an active role for this degradation. - Highlights: • SnO{sub 2} thin films have been successfully synthesized by galvanic technique. • A drastic morphological change occurs after annealing as deposited SnO{sub 2} thin films. • Morphological advantage results enhanced photodegradation of dye. - Abstract: The study demonstrates an approach to synthesize nanostructure SnO{sub 2} thin films on TCO (transparent conducting oxide) coated glass substrates by galvanic technique. Aqueous solution of hydrated stannic chloride (SnCl{sub 4}⋅5H{sub 2}O) in potassium nitrate (KNO{sub 3}) solution was used as the working solution. The process involves no sophisticated reactor or toxic chemicals, and proceeds continuously under ambient condition; it provides an economic way of synthesizing nanostructure SnO{sub 2} semiconductor thin films. The influence of sintering temperature on crystalline structure, morphology, electrical and dielectric properties has been studied. A detail analysis of I−V, C−V and dielectrics for annealed SnO{sub 2} thin films have been carried out. The morphological advantage i.e. nanoporous flake like structure allows more efficient transport of reactant molecules to the active interfaces and results a strong photocatalytic activity for degrading methyl orange (MO) dye.

  9. Novel Galvanic Corrosion Inhibitors: Synthesis, Characterization, Fabrication and Testing

    Science.gov (United States)

    2007-09-30

    Polyimide Insulated Electrical Wire", SAMPE pp.16, Jan/Feb 1984. 11. Brown, S. R.; Deluccia, J.J., " Galvanic Corrosion Fatigue Testing of 7075-T6...Modified Microporous Aluminosilicate" Development of Adsorbents for Air and Water Treatment Conference, 226th American Chemical Society (ACS) National

  10. Galvanic Cells and the Determination of Equilibrium Constants

    Science.gov (United States)

    Brosmer, Jonathan L.; Peters, Dennis G.

    2012-01-01

    Readily assembled mini-galvanic cells can be employed to compare their observed voltages with those predicted from the Nernst equation and to determine solubility products for silver halides and overall formation constants for metal-ammonia complexes. Results obtained by students in both an honors-level first-year course in general chemistry and…

  11. Galvanic corrosion of laser weldments of AA6061 aluminium alloy

    International Nuclear Information System (INIS)

    Rahman, A.B.M. Mujibur; Kumar, S.; Gerson, A.R.

    2007-01-01

    Galvanic corrosion of laser welded AA6061 aluminium alloy, arising from the varying rest potentials of the various weldment regions, was examined. The weld fusion zone is found to be the most cathodic region of the weldment while the base material is the most anodic region. The rate of galvanic corrosion, controlled by the cathodic process at the weld fusion zone, increases with time until a steady state maximum is reached. On galvanic corrosion the corrosion potential of the weld fusion zone shifts in the positive direction and the free corrosion current increases. It is proposed that the cathodic process at the weld fusion zone causes a local increase in pH that in turn causes dissolution of the surface film resulting in the loss of Al to solution and the increase of intermetallic phases. The increase in galvanic corrosion may result from either the build up of the intermetallic phases in the surface layer and/or significant increase in surface area of the weld fusion zone due to the porous nature of the surface layer

  12. Effects of galvanic distortions on magnetotelluric data: Interpretation ...

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    But in the case of field data the problem is ... The distorted data set is corrected using the MT response for DRS model and further ... ments, the apparent resistivity and phase at differ- ... from the telluric field, which is of galvanic or inductive ...

  13. An Easy-to-Assemble Three-Part Galvanic Cell

    Science.gov (United States)

    Eggen, Per-Odd; Skaugrud, Brit

    2015-01-01

    The galvanic cell presented in this article is made of only three parts, is easy to assemble, and can light a red light emitting diode (LED). The three cell components consist of a piece of paper with copper sulfate, a piece of paper with sodium sulfate, and a piece of magnesium ribbon. Within less than 1 h, students have time to discuss the…

  14. 76 FR 21914 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-04-19

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-479 and 731-TA-1183-1184 (Preliminary)] Galvanized Steel Wire From China and Mexico AGENCY: United States International Trade Commission. ACTION: Revised schedule for the subject antidumping and countervailing duty investigations. DATES: Effective Date...

  15. Alexander von Humboldt: galvanism, animal electricity, and self-experimentation part 2: the electric eel, animal electricity, and later years.

    Science.gov (United States)

    Finger, Stanley; Piccolino, Marco; Stahnisch, Frank W

    2013-01-01

    After extensive experimentation during the 1790s, Alexander von Humboldt remained skeptical about "animal electricity" (and metallic electricity), writing instead about an ill-defined galvanic force. With his worldview and wishing to learn more, he studied electric eels in South America just as the new century began, again using his body as a scientific instrument in many of his experiments. As had been the case in the past and for many of the same reasons, some of his findings with the electric eel (and soon after, Italian torpedoes) seemed to argue against biological electricity. But he no longer used galvanic terminology when describing his electric fish experiments. The fact that he now wrote about animal electricity rather than a different "galvanic" force owed much to Alessandro Volta, who had come forth with his "pile" (battery) for multipling the physical and perceptable effects of otherwise weak electricity in 1800, while Humboldt was deep in South America. Humboldt probably read about and saw voltaic batteries in the United States in 1804, but the time he spent with Volta in 1805 was probably more significant in his conversion from a galvanic to an electrical framework for understanding nerve and muscle physiology. Although he did not continue his animal electricity research program after this time, Humboldt retained his worldview of a unified nature and continued to believe in intrinsic animal electricity. He also served as a patron to some of the most important figures in the new field of electrophysiology (e.g., Hermann Helmholtz and Emil du Bois-Reymond), helping to take the research that he had participated in to the next level.

  16. Evaluation of Galvanic Vestibular Stimulation System

    Science.gov (United States)

    Kofman, I. S.; Warren, E.; DeSoto, R.; Moroney, G.; Chastain, J.; De Dios, Y. E.; Gadd, N.; Taylor, L.; Peters, B. T.; Allen, E.; hide

    2017-01-01

    Microgravity exposure results in an adaptive central reinterpretation of information from multiple sensory sources to produce a sensorimotor state appropriate for motor actions in this unique environment, but this new adaptive state is no longer appropriate for the 1-g gravitational environment on Earth. During these gravitational transitions, astronauts experience deficits in both perceptual and motor functions including impaired postural control, disruption in spatial orientation, impaired control of locomotion that include alterations in muscle activation variability, modified lower limb kinematics, alterations in head-trunk coordination as well as reduced dynamic visual acuity. Post-flight changes in postural and locomotor control might have adverse consequences if a rapid egress was required following a long-duration mission, where support personnel may not be available to aid crewmembers. The act of emergency egress includes, but is not limited to standing, walking, climbing a ladder, jumping down, monitoring displays, actuating discrete controls, operating auxiliary equipment, and communicating with Mission Control and recovery teams while maintaining spatial orientation, mobility and postural stability in order to escape safely. The average time to recover impaired postural control and functional mobility to preflight levels of performance has been shown to be approximately two weeks after long-duration spaceflight. The postflight alterations are due in part to central reinterpretation of vestibular information caused by exposure to microgravity. In this study we will use a commonly used technique of transcutaneous electrical stimulation applied across the vestibular end organs (galvanic vestibular stimulation, GVS) to disrupt vestibular function as a simulation of post-flight disturbances. The goal of this project is an engineering human-in-the-loop evaluation of a device that can degrade performance of functional tasks (e.g. to maintain upright balance

  17. Numerical analysis of weld pool for galvanized steel with lap joint in GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Hunchul; Park, Kyungbae; Kim, Yougjun; Cho, Jungho [Chungbuk National University, Cheongju (Korea, Republic of); Kim, Dong-Yoon; Kang, Moon-Jin [Korea Institute of Industrial Technology, Incheon (Korea, Republic of)

    2017-06-15

    Galvanized steel is widely used and its demand is growing in automotive industry due to high quality requirement for corrosion resistance. Although there are a lot of demands on using galvanized steel as automotive parts especially for outer body, it has a grave flaw in its welding process. The difficulty is low weldability due to various defects such as porosities and blow holes in weldment, which occurred during welding. A solution to prevent these defects is using hybrid welding process, with two more welding processes. One of the hybrid solutions is using Gas tungsten arc welding (GTAW) as leading position in order to remove the zinc (Zn) coating on the surface before the followed practical fusion welding process. In this research, a numerical analysis model which can predict the eliminated Zn coated layers and the area of Fusion zone (FZ). Developed numerical analysis model was validated through comparing experiment to simulation. Basically, arc heat flux, arc pressure, electromagnetic force and Marangoni flow were employed as the boundary conditions and body force terms. Governing equations such as the continuity, momentum, Volume of fluid (VOF) and energy equations were adopted as usual. In addition to previous model, concentrated arc heat flux and contact thermal conductance models are newly suggested and showed successful result. They are adopted to realize edge concentrated arc and interfacial thermal conductance in lap joint fillet arc welding. Developed numerical analysis model successfully simulated the weld pool and temperature profile therefore the predicted Zn removed area considerably coincided with experimental result.

  18. Numerical analysis of weld pool for galvanized steel with lap joint in GTAW

    International Nuclear Information System (INIS)

    Jeong, Hunchul; Park, Kyungbae; Kim, Yougjun; Cho, Jungho; Kim, Dong-Yoon; Kang, Moon-Jin

    2017-01-01

    Galvanized steel is widely used and its demand is growing in automotive industry due to high quality requirement for corrosion resistance. Although there are a lot of demands on using galvanized steel as automotive parts especially for outer body, it has a grave flaw in its welding process. The difficulty is low weldability due to various defects such as porosities and blow holes in weldment, which occurred during welding. A solution to prevent these defects is using hybrid welding process, with two more welding processes. One of the hybrid solutions is using Gas tungsten arc welding (GTAW) as leading position in order to remove the zinc (Zn) coating on the surface before the followed practical fusion welding process. In this research, a numerical analysis model which can predict the eliminated Zn coated layers and the area of Fusion zone (FZ). Developed numerical analysis model was validated through comparing experiment to simulation. Basically, arc heat flux, arc pressure, electromagnetic force and Marangoni flow were employed as the boundary conditions and body force terms. Governing equations such as the continuity, momentum, Volume of fluid (VOF) and energy equations were adopted as usual. In addition to previous model, concentrated arc heat flux and contact thermal conductance models are newly suggested and showed successful result. They are adopted to realize edge concentrated arc and interfacial thermal conductance in lap joint fillet arc welding. Developed numerical analysis model successfully simulated the weld pool and temperature profile therefore the predicted Zn removed area considerably coincided with experimental result.

  19. Effect of dissolved oxygen, hydrazine and pH outside the crevice on the galvanic corrosion of support plate alloys

    International Nuclear Information System (INIS)

    McKubre, M.C.H.

    1985-01-01

    A study has been performed of the initial corrosion of support structure alloys in crevices of various geometries, when galvanically coupled to alloy 600. Corrosion rates were monitored continuously by measuring the galvanic current flowing in each couple, transduced by a zero impedance ammeter. Experiments were performed in a single-pass flowing electrolyte system, with AVT water pumped through alloy 600 tubing past the orifice of each crevice. Fourteen crevices were studied simultaneously in two parallel flow arms containing seven specimens each. The steady state AVT water pH/hydrazine/oxygen concentrations were controlled by microcomputer, allowing the effect of secondary water chemistry on the corrosion rate to be studied easily. Control of the crevice electrolyte composition was achieved by separately pumping electrolyte, at a low rate, directly into the crevices of the seven specimens in the lower flow arm. In addition, a high pressure syringe was used to introduce chemicals directly into the secondary or crevice electrolyte flow streams, in order to rapidly evaluate the influence of potential corrodent or corrosion control agents on the galvanic corrosion rates. Specimens were studied in the five basic geometries

  20. Galvanic corrosion between carbon steel 1018 and Alloy 600 in crevice with boric acid solution

    International Nuclear Information System (INIS)

    Kim, Dong Jin; Kim, Hong Pyo; Kim, Joung Soo; Machonald, Digby D.

    2005-01-01

    This work dealt with the evaluation of galvanic corrosion rate in a corrosion cell having annular gap of 0.5 mm between carbon steel 1018 and alloy 600 as a function of temperature and boron concentration. Temperature and boron concentration were ranged from 110 to 300 .deg. C and 2000∼10000 ppm, respectively. After the operating temperature of the corrosion cell where the electrolyte was injected was attained at setting temperature, galvanic coupling was made and at the same time galvanic current was measured. The galvanic corrosion rate decreased with time, which was described by corrosion product such as protective film as well as boric acid deposit formed on the carbon steel with time. From the galvanic current obtained as a function of temperature and boron concentration, it was found that the galvanic corrosion rate decreased with temperature while the corrosion rate increased with boron concentration. The experimental results obtained from galvanic corrosion measurement were explained by adhesive property of corrosion product such as protective film, boric acid deposit formed on the carbon steel wall and dehydration of boric acid to be slightly soluble boric acid phase. Moreover the galvanic corrosion rate calculated using initial galvanic coupling current instead of steady state coupling current was remarked, which could give us relatively closer galvanic corrosion rate to real pressurized water reactor

  1. Tolerance to extended galvanic vestibular stimulation: optimal exposure for astronaut training.

    Science.gov (United States)

    Dilda, Valentina; MacDougall, Hamish G; Moore, Steven T

    2011-08-01

    We have developed an analogue of postflight sensorimotor dysfunction in astronauts using pseudorandom galvanic vestibular stimulation (GVS). To date there has been no study of the effects of extended GVS on human subjects and our aim was to determine optimal exposure for astronaut training based on tolerance to intermittent and continuous galvanic stimulation. There were 60 subjects who were exposed to a total of 10.5 min of intermittent GVS at a peak current of 3.5 mA or 5 mA. A subset of 24 subjects who tolerated the intermittent stimulus were subsequently exposed to 20-min continuous stimulation at 3.5 mA or 5 mA. During intermittent GVS the large majority of subjects (78.3%) reported no or at most mild motion sickness symptoms, 13.3% reported moderate symptoms, and 8.3% experienced severe nausea and requested termination of the stimulus. During 20-min continuous exposure, 83.3% of subjects reported no or at most mild motion sickness symptoms and 16.7% (all in the 5-mA group) experienced severe nausea. Based on these results, we propose two basic modes of GVS application to minimize the incidence of motion sickness: intermittent high (5 mA) amplitude, suited to simulation of intensive operator tasks requiring a high-fidelity analogue of postflight sensorimotor dysfunction such as landing or docking maneuvers; and continuous low (3.5 mA) amplitude stimulation, for longer simulation scenarios such as extra vehicular activity. Our results suggest that neither mode of stimulation would induce motion sickness in the large majority of subjects for up to 20 min exposure.

  2. Very High Frequency Galvanic Isolated Offline Power Supply

    DEFF Research Database (Denmark)

    Pedersen, Jeppe Arnsdorf

    During the last decades many researchers have turned their attention to raising the operation frequency of power converters to the very high frequency (VHF) range going from 30 MHz to 300 MHz. Increasing the operating frequency of a power converter leads to smaller energy storing components...... inverters with a single combined rectifier. The converter designed to deliver 9 W to a 60 V LED load and is achieving an efficiency of 89.4% and a power density of 2.14 W3 . The development of this converter proof that offline VHF converter can be implemented with high efficiencies even for low power applications...... are described together with the possibility of using capacitors as the power galvanic isolation, both methods of creating galvanic isolation are implemented in converters. Regarding EMC a series of converters with different filter implementations are examined. The results from the conducted mea-surement from 150...

  3. Simulation of galvanic corrosion using boundary element method

    International Nuclear Information System (INIS)

    Zaifol Samsu; Muhamad Daud; Siti Radiah Mohd Kamaruddin; Nur Ubaidah Saidin; Abdul Aziz Mohamed; Mohd Saari Ripin; Rusni Rejab; Mohd Shariff Sattar

    2011-01-01

    Boundary element method (BEM) is a numerical technique that used for modeling infinite domain as is the case for galvanic corrosion analysis. The use of boundary element analysis system (BEASY) has allowed cathodic protection (CP) interference to be assessed in terms of the normal current density, which is directly proportional to the corrosion rate. This paper was present the analysis of the galvanic corrosion between Aluminium and Carbon Steel in natural sea water. The result of experimental was validated with computer simulation like BEASY program. Finally, it can conclude that the BEASY software is a very helpful tool for future planning before installing any structure, where it gives the possible CP interference on any nearby unprotected metallic structure. (Author)

  4. Reprocessing of zinc galvanic waste sludge by selective precipitation

    Czech Academy of Sciences Publication Activity Database

    Jandová, J.; Maixner, J.; Grygar, Tomáš

    2002-01-01

    Roč. 46, č. 2 (2002), s. 52-55 ISSN 0862-5468 R&D Projects: GA AV ČR IBS4032004; GA ČR GA203/99/0067 Institutional research plan: CEZ:AV0Z4032918; CEZ:MSM 223100002 Keywords : galvanic sludge * recovery * zinc Subject RIV: CA - Inorganic Chemistry Impact factor: 0.354, year: 2002

  5. Silver matrix composites reinforced with galvanically silvered particles

    OpenAIRE

    J. Śleziona; J. Wieczorek,

    2007-01-01

    Purpose: The paper presents the possibility of the application of metalic layers drifted with the use of the galvanic methods on the ceramic particles surface. The application of the layers was aimed at obtaining the rewetting of the reinforcing particles with the liquid silver in the course of the producing of silver matrix composites with the use of mechanical stirring method. To enable introducing of the iron powder and glass carbon powder to liquid silver the solution of covering the powd...

  6. Galvanic corrosion of copper-cast iron couples

    International Nuclear Information System (INIS)

    Smart, N.R.; Rance, A.P.; Fennell, P.A.H.

    2005-01-01

    To ensure the safe encapsulation of spent nuclear fuel rods for geological disposal, SKB are considering using the Copper-Cast Iron Canister, which consists of an outer copper canister and an inner cast iron container. The canister will be placed into boreholes in the bedrock of a geologic repository and surrounded by bentonite clay. In the unlikely event of the outer copper canister being breached, water would enter the annulus between the inner and outer canister and at points of contact between the two metals there would be the possibility of galvanic interactions. Although this subject has been considered previously from both a theoretical standpoint and by experimental investigations there was a need for further experimental studies in support of information provided by SKB to the Swedish regulators (SKI). In the work reported here copper-cast iron galvanic couples were set up in a number of different environments representing possible conditions in the SKB repository. The tests investigated two artificial porewaters at 30 deg C and 50 deg C, under aerated and deaerated conditions. Tests were also carried out in a 30 wt% bentonite slurry made up in artificial groundwater. The potential of the couples and the currents passing between the coupled electrodes were monitored for several months. The effect of growing an oxide film on the surface of the cast iron prior to coupling it with copper was investigated. In addition, some crevice specimens based on the multi-crevice assembly (MCA) design were used to simulate the situation where the copper canister will be in direct contact with the cast iron inner vessel. The electrochemical results are presented graphically in the form of electrode potentials and galvanic corrosion currents as a function of time. The galvanic currents in aerated conditions were much higher than in deaerated conditions. For example, at 30 deg C, galvanic corrosion rates as low as 0.02 μm/year for iron were observed after deaeration, but

  7. A Galvanic Coupling Method for Assessing Hydration Rates

    Directory of Open Access Journals (Sweden)

    Clement Ogugua Asogwa

    2016-07-01

    Full Text Available Recent advances in biomedical sensors, data acquisition techniques, microelectronics and wireless communication systems opened up the use of wearable technology for ehealth monitoring. We introduce a galvanic coupled intrabody communication for monitoring human body hydration. Studies in hydration provide the information necessary for understanding the desired fluid levels for optimal performance of the body’s physiological and metabolic processes during exercise and activities of daily living. Current measurement techniques are mostly suitable for laboratory purposes due to their complexity and technical requirements. Less technical methods such as urine color observation and skin turgor testing are subjective and cannot be integrated into a wearable device. Bioelectrical impedance methods are popular but mostly used for estimating total body water with limited accuracy and sensitive to 800 mL–1000 mL change in body fluid levels. We introduce a non-intrusive and simple method of tracking hydration rates that can detect up to 1.30 dB reduction in attenuation when as little as 100 mL of water is consumed. Our results show that galvanic coupled intrabody signal propagation can provide qualitative hydration and dehydration rates in line with changes in an individual’s urine specific gravity and body mass. The real-time changes in galvanic coupled intrabody signal attenuation can be integrated into wearable electronic devices to evaluate body fluid levels on a particular area of interest and can aid diagnosis and treatment of fluid disorders such as lymphoedema.

  8. [Exposure to metal compounds in occupational galvanic processes].

    Science.gov (United States)

    Surgiewicz, Jolanta; Domański, Wojciech

    2006-01-01

    Occupational galvanic processes are provided in more than 600 small and medium enterprises in Poland. Workers who deal with galvanic coating are exposed to heavy metal compounds: tin, silver, copper and zinc. Some of them are carcinogenic, for example, hexavalent chromium compounds, nickel and cadmium compounds. Research covered several tens of workstations involved in chrome, nickel, zinc, tin, silver, copper and cadmium plating. Compounds of metals present in the air were determined: Cr, Ni, Cd, Sn, Ag--by atomic absorption spectrometry with electrothermal atomization (ET-AAS) and Zn--by atomic absorption spectrometry with flame atomization (F-AAS). The biggest metal concentrations--of silver and copper--were found at workstations of copper, brass, cadmium, nickel and chrome plating, conducted at the same time. Significant concentrations of copper were found at workstations of maintenance bathing and neutralizing of sewage. The concentrations of metals did not exceed Polish MAC values. MAC values were not exceeded for carcinogenic chromium(VI), nickel or cadmium, either. In galvanic processes there was no hazard related to single metals or their compounds, even carcinogenic ones. Combined exposure indicators for metals at each workstation did not exceed 1, either. However, if there are even small quantities of carcinogenic agents, health results should always be taken into consideration.

  9. Corrosion protection pays off for coal-fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, T.

    2006-11-15

    Zinc has long been used to hot-dip galvanise steel to deliver protection in harsh environments. Powder River Basin or eastern coal-fired plants benefit from using galvanized steel for conveyors, vibratory feeders, coal hoppers, chutes, etc. because maintenance costs are essentially eliminated. When life cycle costs for this process are compared to an alternative three-coal paint system for corrosion protection, the latter costs 5-10 times more than hot-dip galvanizing. An AEP Power Plant in San Juan, Puerto Rico and the McDuffie Coal Terminal in Mobile, AL, USA have both used hot-dip galvanized steel. 1 fig., 1 tab.

  10. Micro-electrochemical characterization of galvanic corrosion of TA2/316L composite plate

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, X.; Li, X.; Dong, C.; Xiao, K. [Corrosion and Protection Center, University of Science and Technology Beijing (China)

    2011-12-15

    Galvanic corrosion behavior of TA2/316L composite plate was investigated in the solution of 3.5 wt% NaCl by galvanic potential monitoring, scanning localized electrochemical impedance spectroscopy (LEIS) and scanning vibrating micro-electrode (SVME) techniques. The results demonstrated that the pitting corrosion resistance of 316L for the galvanic combination sample is lower, and the coupled current density is higher than for the single 316L sample. It indicates that the galvanic action works on the corrosion behavior of the TA2 titanium alloy/316L stainless steel galvanic combination in sodium chloride solution. The galvanic effect width was determined as 1500 {mu}m. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Galvanic manufacturing in the cities of Russia: potential source of ambient nanoparticles.

    Directory of Open Access Journals (Sweden)

    Kirill S Golokhvast

    Full Text Available Galvanic manufacturing is widely employed and can be found in nearly every average city in Russia. The release and accumulation of different metals (Me, depending on the technology used can be found in the vicinities of galvanic plants. Under the environmental protection act in Russia, the regulations for galvanic manufacturing do not include the regulations and safety standards for ambient ultrafine and nanosized particulate matter (PM. To assess whether Me nanoparticles (NP are among environmental pollutants caused by galvanic manufacturing, the level of Me NP were tested in urban snow samples collected around galvanic enterprises in two cities. Employing transmission electronic microscopy, energy-dispersive X-ray spectroscopy, and a laser diffraction particle size analyzer, we found that the size distribution of tested Me NP was within 10-120 nm range. This is the first study to report that Me NP of Fe, Cr, Pb, Al, Ni, Cu, and Zn were detected around galvanic shop settings.

  12. Formal concept analysis applied to the prediction of additives for galvanizing process

    Directory of Open Access Journals (Sweden)

    J. Klimeš

    2010-04-01

    Full Text Available Formal concept analysis is a new mathematical approach to data analysis, data mining and to discavering patterns in data. The result of the application of the formal concept analysis method to the behavior of the galvanizing of rimmed steel is presented. Effects of additives in the galvanizing process have been correlated to the chemical element properties of the additives. This model may also help to design new alloys as additives in the galvanizing process.

  13. Alexander von Humboldt: galvanism, animal electricity, and self-experimentation part 1: formative years, naturphilosophie, and galvanism.

    Science.gov (United States)

    Finger, Stanley; Piccolino, Marco; Stahnisch, Frank W

    2013-01-01

    During the 1790s, Alexander von Humboldt (1769-1859), who showed an early interest in many facets of natural philosophy and natural history, delved into the controversial subject of galvanism and animal electricity, hoping to shed light on the basic nature of the nerve force. He was motivated by his broad worldview, the experiments of Luigi Galvani, who favored animal electricity in more than a few specialized fishes, and the thinking of Alessandro Volta, who accepted specialized fish electricity but was not willing to generalize to other animals, thinking Galvani's frog experiments flawed by his use of metals. Differing from many German Naturphilosophen, who shunned "violent" experiments, the newest instruments, and detailed measurement, Humboldt conducted thousands of galvanic experiments on animals and animal parts, as well as many on his own body, some of which caused him great pain. He interpreted his results as supporting some but not all of the claims made by both Galvani and Volta. Notably, because of certain negative findings and phenomenological differences, he remained skeptical about the intrinsic animal force being qualitatively identical to true electricity. Hence, he referred to a "galvanic force," not animal electricity, in his letters and publications, a theoretical position he would abandon with Volta's help early in the new century.

  14. Galvanic corrosion of metals and coatings when coupled to uranium in severe environments

    International Nuclear Information System (INIS)

    Winkle, J.R.; Childs, E.L.

    1982-01-01

    The results of galvanic testing were varied in each environment. The position of metals in the galvanic series was not fixed, but changed with environment. In all cases where high general and galvanic corrosion rates were observed, the conditions of potential, pH, and impurity content could be correlated with regions of oxide surface film instability outlined by Pourbaix Diagrams. The majority of the severe corrosion reactions were observed in the acidic environment, although a few were noted in the caustic environment. The presence of chlorides tended to enhance galvanic corrosion rates at the neutral environment. 10 tables

  15. Galvanic Vestibular Stimulation in Hemi-Spatial Neglect

    Directory of Open Access Journals (Sweden)

    David eWilkinson

    2014-01-01

    Full Text Available Hemi-spatial neglect is an attentional disorder in which the sufferer fails to acknowledge or respond to stimuli appearing in contralesional space. In recent years, it has become clear that a measurable reduction in contralesional neglect can occur during galvanic vestibular stimulation, a technique by which transmastoid, small amplitude current induces lateral, attentional shifts via asymmetric modulation of the left and right vestibular nerves. However, it remains unclear whether this reduction persists after stimulation is stopped. To estimate longevity of effect, we therefore conducted a double-blind, randomized, dose-response trial involving a group of stroke patients suffering from left-sided neglect (n=52, mean age=66 years. To determine whether repeated sessions of galvanic vestibular stimulation more effectively induce lasting relief than a single session, participants received 1, 5, or 10 sessions, each lasting 25mins, of sub-sensory, left-anodal right-cathodal noisy direct current (mean amplitude=1mA. Ninety five percent confidence intervals indicated that all three treatment arms showed a statistically significant improvement between the pre-stimulation baseline and the final day of stimulation on the primary outcome measure, the conventional tests of the Behavioural Inattention Test. More remarkably, this change (mean change=28%, SD=18 was still evident 1month later. Secondary analyses indicated an allied increase of 20% in median Barthel Index score, a measure of functional capacity, in the absence of any adverse events or instances of participant non-compliance. Together these data suggest that galvanic vestibular stimulation, a simple, cheap technique suitable for home-based administration, may produce lasting reductions in neglect that are clinically important. Further protocol optimization is now needed ahead of a larger effectiveness study.

  16. Corrosion protection of galvanized steels by silane-based treatments

    Science.gov (United States)

    Yuan, Wei

    The possibility of using silane coupling agents as replacements for chromate treatments was investigated on galvanized steel substrates. In order to understand the influence of deposition parameters on silane film formation, pure zinc substrates were first used as a model for galvanized steel to study the interaction between silane coupling agents and zinc surfaces. The silane films formed on pure zinc substrates from aqueous solutions were characterized by ellipsometry, contact angle measurements, reflection absorption infrared spectroscopy, x-ray photoelectron spectroscopy, and atomic force microscopy. The deposition parameters studied include solution concentration, solution dipping time and pH value of the applied solution. It appears that silane film formation involved a true equilibrium of hydrolysis and condensation reactions in aqueous solutions. It has been found that the silane film thickness obtained depends primarily on the solution concentration and is almost independent of the solution dipping time. The molecular orientation of applied silane films is determined by the pH value of applied silane solutions and the isoelectric point of metal substrates. The deposition window in terms of pH value for zinc substrates is between 6.0 and 9.0. The total surface energy of the silane-coated pure zinc substrates decreases with film aging time, the decrease rate, however, is determined by the nature of silane coupling agents. Selected silane coupling agents were applied as prepaint or passivation treatments onto galvanized steel substrates. The corrosion protection provided by these silane-based treatments were evaluated by salt spray test, cyclic corrosion test, electrochemical impedance spectroscopy, and stack test. The results showed that silane coupling agents can possibly be used to replace chromates for corrosion control of galvanized steel substrates. Silane coatings provided by these silane treatments serve mainly as physical barriers. Factors that

  17. Corrosion Degradation of Coated Aluminum Alloy Systems through Galvanic Interactions

    Science.gov (United States)

    2017-07-19

    REPORT DATE (DD-MM-YYYY) 2. REPORT TYPE 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM...19b. TELEPHONE NUMBER (Include area code) Corrosion  Degradation  of  Coated  Aluminum  Alloy  Systems  through  Galvanic...their  low  density  and  relatively  high  strength.   While  exhibiting  significant  general   corrosion  resistance,  these

  18. Contribution to the study of the influence of zinc bath composition on corrosion resistance of coatings obtained by galvanization

    International Nuclear Information System (INIS)

    Cabrillac, Claude

    1969-01-01

    This research thesis deals with the influence of zinc purity on the corrosion resistance of a coating obtained by galvanization, and on its effect on cathodic protection. This study therefore addresses methods and tests processes (notably salt spray test) aiming at assessing the efficiency of steel protection by hot galvanization, and aims at highlighting the influence of galvanization bath purity or composition on corrosion resistance of galvanized layers

  19. A study on vestibular-evoked myogenic potentials via galvanic vestibular stimulation in normal people

    Directory of Open Access Journals (Sweden)

    Ying Cheng

    2018-03-01

    Discussions: Galvanic vestibular stimulation could elicit biphasic EMG responses from SCM via the vestibular nerve but not from the otolith organs. Galvanic stimulation together with air conducted sound (ACS or bone conducted vibration (BCV can elicit VEMPs and may enable the differentiation of retrolabyrinthine lesions from labyrinthine lesions in vestibular system.

  20. Area effect on galvanic corrosion of condenser materials with titanium tubes in nuclear power plants

    International Nuclear Information System (INIS)

    Hwang, Seong Sik; Kim, Joung Soo; Kim, Uh Chul

    1993-01-01

    Titanium tubes have recently been used in condensers of nuclear power plants since titanium has very good corrosion resistance to seawater. However, when it is connected to Cu alloys as tube sheet materials and these Cu alloys are connected to carbon steels as water box materials, it makes significant galvanic corrosion on connected materials. It is expected from electrochemical tests that the corrosion rate of carbon steel will increase when it is galvanically coupled with Ti or Cu in sea water and the corrosion rate of Cu will increase when it is coupled with Ti, of this couple is exposed to sea water for a long time. It is also expected that the surface area ratios, R 1 (surface area of carbon steel/surface area of Ti) and R 2 (surface area of carbon steel/surface area of Cu) are very improtant for the galvanic corrosion of carbon steel and that these should not be kept to low values in order to minimize the galvanic corrosion on the carbon steel of the water box. Immersed galvanic corrosion tests show that the corrosion rate of carbon steel is 4.4 mpy when this ratio is 10 -2 . The galvanic corrosion rate of this carbon steel is increased from 4.4 mpy to 13 mpy at this area ratio, 1, when this connected galvanic specimen is galvanically coupled with a Ti tube. This can be rationalized by the combined effects of R 1 and R 2 on the polarization curve. (Author)

  1. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    Science.gov (United States)

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  2. Effects of deuterium oxide and galvanic vestibular stimulation on visual cortical cell function

    International Nuclear Information System (INIS)

    Reinis, S.; Landolt, J.P.; Weiss, D.S.; Money, K.E.

    1984-01-01

    The spontaneous and evoked unit activities of complex visual cortical cells were recorded from Brodmann's area 18 in immobilized, unanesthetized cats before, during, and after stimulation of the vestibular system. The vestibular system was stimulated by intravenous injection of deuterium oxide (D2O)--a noted nystagmogenic agent--or by direct galvanic stimulation of the labyrinth. Measures of the receptive-field areas, poststimulus time histograms, directional preferences, and the optimal speed of the light bar stimulating the cell were obtained before and after the application of D2O. Directional preferences were determined in a novel manner, using a method derived from a hierarchical clustering technique. Data were collected and analyzed from a) visual cortical cells in cats with intact labyrinths, b) visual cortical cells in cats following bilateral labrinthectomies, and c) nonvisual cortical cells in cats with intact labyrinths. The other cellular characteristics were also altered by the D2O. Galvanic stimulation of the labyrinth resembles, in its effects, the injection of D2O. In labyrinth-intact cats, the time course of area 18 spontaneous activity dramatically increased 30 min or more after D2O was administered. It peaked 2-3 h later and still had not returned to preinjection levels even 7 h after the D2O administration. In bilaterally labyrinthectomized cats, the spontaneous activity of the visual cells did not change following D2O administration. In nonvisual cells from labyrinth-intact cats, the spontaneous activity demonstrated a slight but significant decrease over time after D2O injection. In pilot studies, the cats were injected with D2O. Within 8-10 min afterward, signs of positional nystagmus commenced; and within 30 min, problems in maintaining balance were noted. This continued for 7-8 h before disappearing. In the labyrinthectomized animals, such effects were not observed

  3. Effects of deuterium oxide and galvanic vestibular stimulation on visual cortical cell function

    Energy Technology Data Exchange (ETDEWEB)

    Reinis, S.; Landolt, J.P.; Weiss, D.S.; Money, K.E.

    1984-03-01

    The spontaneous and evoked unit activities of complex visual cortical cells were recorded from Brodmann's area 18 in immobilized, unanesthetized cats before, during, and after stimulation of the vestibular system. The vestibular system was stimulated by intravenous injection of deuterium oxide (D2O)--a noted nystagmogenic agent--or by direct galvanic stimulation of the labyrinth. Measures of the receptive-field areas, poststimulus time histograms, directional preferences, and the optimal speed of the light bar stimulating the cell were obtained before and after the application of D2O. Directional preferences were determined in a novel manner, using a method derived from a hierarchical clustering technique. Data were collected and analyzed from a) visual cortical cells in cats with intact labyrinths, b) visual cortical cells in cats following bilateral labrinthectomies, and c) nonvisual cortical cells in cats with intact labyrinths. The other cellular characteristics were also altered by the D2O. Galvanic stimulation of the labyrinth resembles, in its effects, the injection of D2O. In labyrinth-intact cats, the time course of area 18 spontaneous activity dramatically increased 30 min or more after D2O was administered. It peaked 2-3 h later and still had not returned to preinjection levels even 7 h after the D2O administration. In bilaterally labyrinthectomized cats, the spontaneous activity of the visual cells did not change following D2O administration. In nonvisual cells from labyrinth-intact cats, the spontaneous activity demonstrated a slight but significant decrease over time after D2O injection. In pilot studies, the cats were injected with D2O. Within 8-10 min afterward, signs of positional nystagmus commenced; and within 30 min, problems in maintaining balance were noted. This continued for 7-8 h before disappearing. In the labyrinthectomized animals, such effects were not observed.

  4. Corrosive microenvironments at lead solder surfaces arising from galvanic corrosion with copper pipe.

    Science.gov (United States)

    Nguyen, Caroline K; Stone, Kendall R; Dudi, Abhijeet; Edwards, Marc A

    2010-09-15

    As stagnant water contacts copper pipe and lead solder (simulated soldered joints), a corrosion cell is formed between the metals in solder (Pb, Sn) and the copper. If the resulting galvanic current exceeds about 2 μA/cm(2), a highly corrosive microenvironment can form at the solder surface, with pH chloride concentrations at least 11 times higher than bulk water levels. Waters with relatively high chloride tend to sustain high galvanic currents, preventing passivation of the solder surface, and contributing to lead contamination of potable water supplies. The total mass of lead corroded was consistent with predictions based on the galvanic current, and lead leaching to water was correlated with galvanic current. If the concentration of sulfate in the water increased relative to chloride, galvanic currents and associated lead contamination could be greatly reduced, and solder surfaces were readily passivated.

  5. Galvanic Corrosion between Alloy 690 and Magnetite in Alkaline Aqueous Solutions

    Directory of Open Access Journals (Sweden)

    Soon-Hyeok Jeon

    2015-12-01

    Full Text Available The galvanic corrosion behavior of Alloy 690 coupled with magnetite has been investigated in an alkaline solution at 30 °C and 60 °C using a potentiodynamic polarization method and a zero resistance ammeter. The positive current values were recorded in the galvanic couple and the corrosion potential of Alloy 690 was relatively lower. These results indicate that Alloy 690 behaves as the anode of the pair. The galvanic coupling between Alloy 690 and magnetite increased the corrosion rate of Alloy 690. The temperature increase led to an increase in the extent of galvanic effect and a decrease in the stability of passive film. Galvanic effect between Alloy 690 and magnetite is proposed as an additional factor accelerating the corrosion rate of Alloy 690 steam generator tubing in secondary water.

  6. Effect of galvanic coupling between overpack materials for high-level nuclear waste containers

    International Nuclear Information System (INIS)

    Dunn, D.S.; Cragnolino, G.A.; Sridhar, N.

    1998-01-01

    The effect of environmental parameters and area ratio on the galvanic protection of Alloy 825 by A516 steel was studied. A simplified model was used to calculate the potential and corrosion current density of the bimetallic couple as a function of the galvanic coupling efficiency. Galvanic corrosion tests were performed to gain confidence in the calculated values. Both the calculations and laboratory testing indicate that, with highly efficient coupling, the potential of the galvanic couple is maintained below the repassivation potential for Alloy 825 in chloride-containing solutions. As a result, the initiation of localized corrosion on Alloy 825 is prevented. The formation of oxides, scales, and corrosion product layers between the barriers is shown to reduce the efficiency of the galvanic couple, which may result in conditions under which the localized corrosion of the inner corrosion resistant barrier can occur

  7. 76 FR 47150 - Galvanized Steel Wire From the People's Republic of China and Mexico: Postponement of Preliminary...

    Science.gov (United States)

    2011-08-04

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-975, A-201-840] Galvanized Steel... in the Federal Register the initiation of the antidumping duty investigations of galvanized steel... is January 1, 2010, through December 31, 2010. See Galvanized Steel Wire From the People's Republic...

  8. 77 FR 17430 - Galvanized Steel Wire From the People's Republic of China: Final Determination of Sales at Less...

    Science.gov (United States)

    2012-03-26

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-975] Galvanized Steel Wire From... Determination of sales at less than fair value (``LTFV'') in the antidumping investigation of galvanized steel... galvanized steel wire from the PRC is being, or is likely to be, sold in the United States at LTFV, as...

  9. 76 FR 72721 - Galvanized Steel Wire From China and Mexico; Scheduling of the Final Phase of Countervailing Duty...

    Science.gov (United States)

    2011-11-25

    ...)] Galvanized Steel Wire From China and Mexico; Scheduling of the Final Phase of Countervailing Duty and... galvanized steel wire, provided for in subheading 7217.20 of the Harmonized Tariff Schedule of the United... merchandise as galvanized steel wire which is a cold- drawn carbon quality steel product in coils, of solid...

  10. 76 FR 68407 - Galvanized Steel Wire From the People's Republic of China: Preliminary Determination of Sales at...

    Science.gov (United States)

    2011-11-04

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-975] Galvanized Steel Wire From... galvanized steel wire from the People's Republic of China (``PRC'') is being, or is likely to be, sold in the... concerning imports of galvanized steel wire from the PRC, filed in proper form by Davis Wire Corporation...

  11. Transmission electron microscopy characterization of the interfacial structure of a galvanized dual-phase steel

    Energy Technology Data Exchange (ETDEWEB)

    Aslam, I., E-mail: ia31@msstate.edu [Center for Advanced Vehicular Systems, Mississippi State University, MS 39759 (United States); Department of Mechanical Engineering, Mississippi State University, MS 39762 (United States); Li, B. [Center for Advanced Vehicular Systems, Mississippi State University, MS 39759 (United States); Department of Chemical and Materials Engineering, University of Nevada, Reno, NV 89557 (United States); Martens, R.L.; Goodwin, J.R. [Central Analytical Facility, the University of Alabama, Tuscaloosa, AL 35487 (United States); Rhee, H.J. [Center for Advanced Vehicular Systems, Mississippi State University, MS 39759 (United States); Department of Mechanical Engineering, Mississippi State University, MS 39762 (United States); Goodwin, F. [International Zinc Association, Durham, NC 27713 (United States)

    2016-10-15

    Site-specific studies were carried out to characterize the interface of a galvanized dual-phase (DP) steel. Focused ion beam (FIB) was used to prepare specimens in the interface region (~ 100 nm thick) between the coating and the substrate. Transmission electron microscopy (TEM), scanning TEM (STEM), and high resolution TEM (HRTEM) were performed to resolve the phases and the structures at the interface between the zinc (Zn) coating and the steel substrate. The STEM and TEM results showed that a continuous manganese oxide (MnO) film with a thickness of ~ 20 nm was present on the surface of the substrate while no silicon (Si) oxides were resolved. Internal oxide particles were observed as well in the sub-surface region. Despite the presence of the continuous oxide film, a well-developed inhibition layer was observed right on top of the oxide film. The inhibition layer has a thickness of ~ 100 nm. Possible mechanisms for the growth of the inhibition layer were discussed. - Highlights: •Site-specific examinations were performed on the Zn/steel interface. •Continuous external MnO oxides (20 nm) were observed at the interface. •No Si oxides were observed at the interface. •Internal oxide particles were distributed in the subsurface. •A continuous inhibition layer grew on top of the external oxides.

  12. Galvanizing industry: evaluation of exposure levels using biomonitors

    International Nuclear Information System (INIS)

    Menezes, Maria Angela de B.C.; Sabino, Claudia de V.S.; Amaral, Angela Maria; Mattos, Silvania V. de M.; S. Filho, Serafim; Maia, Elene Cristina P.

    1999-01-01

    In Brazil, statistical surveys concerning occupational diseases refer to accidents and damages. The surveys do not refer to the occupational diseases developed through long exposures to hazardous work conditions, involving physical risk and toxic chemical substances. The Program of Medical Control of Occupational Health determines the Maximum Biological Levels Allowed and the Values of Normality References. But concerning metal and toxic inorganic, values of only few elements are established. In Belo Horizonte and surroundings areas, which is an important industrial centre in the country, there are different industries distributed over various areas. There are about 80 galvanizing industries which are responsible for the majority of the metal contamination hospitalities. A preliminary sampling was performed in order to conduct a survey of the exposures to elements related to occupational diseases in galvanizing industry. The preliminary results for toxic and non-toxic elements obtained using hair and fingernails as biomonitors are shown. The K 0 parametric neutron activation analysis method was applied and the elements determined were: Ag, Al, Au, Cl, Co, Cr, Cu, Fe, I, Mn, Na, Ti, V, Ta, and Zn. (author)

  13. Setup of Galvanic Sensors for the Monitoring of Gilded Bronzes

    Directory of Open Access Journals (Sweden)

    Sara Goidanich

    2014-04-01

    Full Text Available Traditional electrochemical techniques, such as linear polarization resistance (Rp, and electrochemical impedance spectroscopy (EIS, cannot be applied to gilded bronzes, as it may not be possible to interpret the results obtained due to the bimetallic nature of the studied material. The measurement of the macrocouple current generated by the gold/bronze galvanic couple can be used as an indicator of degradation processes. Nevertheless, this measurement cannot be performed directly on the original artifacts due to the systematic presence of short-circuits between the two metals. In the present work the use of galvanic sensors is proposed as a possible solution for the monitoring of gilded bronze artefacts. The sensors have been designed to simulate real gilded bronze surfaces in terms of composition and stratigraphy and have proved to be a reliable diagnostic tool for the in situ monitoring of the rates of deterioration of gilded bronze surfaces and to test new conservation treatments. Their set-up and application is reported and their performances discussed.

  14. Pseudarthrosis due to galvanic corrosion presenting as subarachnoid hemorrhage

    Directory of Open Access Journals (Sweden)

    Rosemary Noel Beavers

    2017-01-01

    Full Text Available Two unlike metals near one another can break down as they move toward electrochemical equilibrium resulting in galvanic corrosion. We describe a case of electrochemical corrosion resulting in pseudarthrosis, followed by instrumentation failure leading to subarachnoid hemorrhage. A 53-year-old female with a history of cervical instability and two separate prior cervical fusion surgery with sublaminar cables presented with new onset severe neck pain. Restricted range of motion in her neck and bilateral Hoffman's was noted. X-ray of her cervical spine was negative. A noncontrast CT scan of her head and neck showed subarachnoid hemorrhage in the prepontine and cervicomedullary cisterns. Neurosurgical intervention involved removal of prior stainless steel and titanium cables, repair of cerebrospinal fluid leak, and nonsegmental C1–C3 instrumented fusion. She tolerated the surgery well and followed up without complication. Galvanic corrosion of the Brook's fusion secondary to current flow between dissimilar metal alloys resulted in catastrophic instrumentation failure and subarachnoid hemorrhage.

  15. Separation of cations of heavy metalsfrom concentrated galvanic drains

    Directory of Open Access Journals (Sweden)

    L. P. Bondareva

    2018-01-01

    Full Text Available When applying galvanic coatings, soluble salts of heavy metals such as iron, copper, nickel, zinc, cadmium, chromium and other metals are used, toxic cations enter the water, with subsequent migration to the biosphere. To date, many methods have been developed for cleaning galvanic sewage, which cannot be considered sufficiently effective. The joint sorption of divalent cations of copper, nickel and cadmium from concentrated aqueous solutions was investigated. Calculation and experimental methods were used to determine the separation conditions of the bivalent ion systems that differed and close in sorption properties on the aminophosphonic polyampholyte Purolite S950 in a natrium form. It is shown that the cadmium (II cations can be isolated from solutions containing copper (II or nickel (II cations even at the height of the sorption layer of 0.13 m due to the difference in the defining characteristics of the cations. This layer height can be used not only in a chromatographic column, but also in a concentrating cartridge. Separation of the copper (II and nickel (II close to the sorption properties requires an absorbing layer of 0.76 m, which can only be used in a chromatographic column, but not for a concentrating cartridge. In this paper, the degrees of ion separation in various sorption conditions are calculated. The applicability of the conductometric method for controlling the ion exchange process is shown not only when the free cations are isolated from aqueous solutions but also bound to complexes.

  16. Galvanizing industry: evaluation of exposure levels using biomonitors

    Energy Technology Data Exchange (ETDEWEB)

    Menezes, Maria Angela de B.C.; Sabino, Claudia de V.S.; Amaral, Angela Maria [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN), Belo Horizonte, MG (Brazil); Mattos, Silvania V. de M. [FUNED, Belo Horizonte, MG (Brazil). Div. de Bromatologia e Toxicologia; S. Filho, Serafim [Secretaria Municipal de Saude de Belo Horizonte, MG (Brazil). Coordenacao de Saude do Trabalhador; Maia, Elene Cristina P. [Minas Gerais Univ., Belo Horizonte, MG (Brazil). Dept. de Quimica

    1999-11-01

    In Brazil, statistical surveys concerning occupational diseases refer to accidents and damages. The surveys do not refer to the occupational diseases developed through long exposures to hazardous work conditions, involving physical risk and toxic chemical substances. The Program of Medical Control of Occupational Health determines the Maximum Biological Levels Allowed and the Values of Normality References. But concerning metal and toxic inorganic, values of only few elements are established. In Belo Horizonte and surroundings areas, which is an important industrial centre in the country, there are different industries distributed over various areas. There are about 80 galvanizing industries which are responsible for the majority of the metal contamination hospitalities. A preliminary sampling was performed in order to conduct a survey of the exposures to elements related to occupational diseases in galvanizing industry. The preliminary results for toxic and non-toxic elements obtained using hair and fingernails as biomonitors are shown. The K{sub 0} parametric neutron activation analysis method was applied and the elements determined were: Ag, Al, Au, Cl, Co, Cr, Cu, Fe, I, Mn, Na, Ti, V, Ta, and Zn. (author) 8 refs., 3 figs., 2 tabs.; e-mail: menezes at urano.cdtn.br

  17. Efeito do tipo de revestimento na soldagem a ponto de aços galvanizados Effect of coating type on spot welding of galvanized steel

    Directory of Open Access Journals (Sweden)

    Tarcélio Anício da Silva

    2010-09-01

    -Cu (brass. Spot welding tests were carried out in IF steels coated in an industrial hot-dip galvanizing line with pure zinc (GI and a Zn-Fe alloy (GA. Three welding joints were evaluated: GA/GA, GI/GI and GA/GI. Dynamic weldability diagrams and electrode life were determined for each kind of joint. The results indicated that welding current increased more quickly with the number of welds for the GI/ GI joints. This result was associated with the fastest contamination of the electrode by zinc. For the GA/GI joints, welding current levels for adequate welding increased faster than for GA/GA joints but slower than for GI/GI joints. In general, the spot welding tests with GA/GI joints presented results closer to that of the GA/GA joints than to the spot welding tests with GI/GI joints. Such results showed the positive influence of the GA coating, even for joints including both coatings to improve the spot weldability of zinc coated steels.

  18. Intermediate Latency-Evoked Potentials of Multimodal Cortical Vestibular Areas: Galvanic Stimulation

    Directory of Open Access Journals (Sweden)

    Stefan Kammermeier

    2017-11-01

    Full Text Available IntroductionHuman multimodal vestibular cortical regions are bilaterally anterior insulae and posterior opercula, where characteristic vestibular-related cortical potentials were previously reported under acoustic otolith stimulation. Galvanic vestibular stimulation likely influences semicircular canals preferentially. Galvanic stimulation was compared to previously established data under acoustic stimulation.Methods14 healthy right-handed subjects, who were also included in the previous acoustic potential study, showed normal acoustic and galvanic vestibular-evoked myogenic potentials. They received 2,000 galvanic binaural bipolar stimuli for each side during EEG recording.ResultsVestibular cortical potentials were found in all 14 subjects and in the pooled data of all subjects (“grand average” bilaterally. Anterior insula and posterior operculum were activated exclusively under galvanic stimulation at 25, 35, 50, and 80 ms; frontal regions at 30 and 45 ms. Potentials at 70 ms in frontal regions and at 110 ms at all of the involved regions could also be recorded; these events were also found using acoustic stimulation in our previous study.ConclusionGalvanic semicircular canal stimulation evokes specific potentials in addition to those also found with acoustic otolith stimulation in identically located regions of the vestibular cortex. Vestibular cortical regions activate differently by galvanic and acoustic input at the peripheral sensory level.SignificanceDifferential effects in vestibular cortical-evoked potentials may see clinical use in specific vertigo disorders.

  19. Growth and galvanic replacement of silver nanocubes in organic media

    Science.gov (United States)

    Polavarapu, Lakshminarayana; Liz-Marzán, Luis M.

    2013-05-01

    Although metal nanoparticles with various shapes can be prepared in polar organic solvents, little has been advanced toward the shape-controlled synthesis in non-polar solvents. We report a simple method for the synthesis of nearly monodisperse single crystalline silver nanocubes in a non-polar solvent (1,2-dichlorobenzene) by using oleylamine as both a reducing and capping agent. Mechanistic studies based on the time evolution of Ag nanoparticles revealed that multiply twinned nanocrystals form at the beginning of the reaction, which are gradually transformed into single crystalline Ag nanocubes by oxidative etching. Control experiments showed that the solvent plays an important role in the formation of such single crystalline Ag nanocubes. The effects of reaction temperature, oleylamine concentration, solvent, and the nature of the silver ion precursor on the morphology and monodispersity of the nanoparticles were systematically investigated. Additionally, the galvanic replacement reaction with HAuCl4 in an organic medium was implemented to prepare hydrophobic hollow Au-Ag nanocages with tunable localized surface plasmon resonances.Although metal nanoparticles with various shapes can be prepared in polar organic solvents, little has been advanced toward the shape-controlled synthesis in non-polar solvents. We report a simple method for the synthesis of nearly monodisperse single crystalline silver nanocubes in a non-polar solvent (1,2-dichlorobenzene) by using oleylamine as both a reducing and capping agent. Mechanistic studies based on the time evolution of Ag nanoparticles revealed that multiply twinned nanocrystals form at the beginning of the reaction, which are gradually transformed into single crystalline Ag nanocubes by oxidative etching. Control experiments showed that the solvent plays an important role in the formation of such single crystalline Ag nanocubes. The effects of reaction temperature, oleylamine concentration, solvent, and the nature of the

  20. Charging system with galvanic isolation and multiple operating modes

    Science.gov (United States)

    Kajouke, Lateef A.; Perisic, Milun; Ransom, Ray M.

    2013-01-08

    Systems and methods are provided for operating a charging system with galvanic isolation adapted for multiple operating modes. A vehicle charging system comprises a DC interface, an AC interface, a first conversion module coupled to the DC interface, and a second conversion module coupled to the AC interface. An isolation module is coupled between the first conversion module and the second conversion module. The isolation module comprises a transformer and a switching element coupled between the transformer and the second conversion module. The transformer and the switching element are cooperatively configured for a plurality of operating modes, wherein each operating mode of the plurality of operating modes corresponds to a respective turns ratio of the transformer.

  1. Corrosion of bare and galvanized steel in gypsum

    Directory of Open Access Journals (Sweden)

    Gómez, Mercedes

    1988-12-01

    Full Text Available Gypsum is a relatively low-cost building material much abounding in our country. When it is put in contact with steel, it may produce high corrosion rates due to its pH value (close to 7. This work reports the results obtained in studying the corrosion rates of bare and galvanized steel in contact with gypsum and plaster, as well as the influence curing thermal treatment applied to gypsum, enviromental relative humidity and addition of compounds with different natures and purposes may have in such process. In-situ observations, as well as the measurement of the Polarization Resistance and the weight loss have been used as measurement technics. From the results obtained it has been possible to deduce that galvanized steel has better behaviour in dry enviroments than bare steel in the same conditions and moist atmosphere induces proportionally more corrosion in galvanized steel than in bare one. Additions to gypsum do not modified these conclusions, though it may be pointed out that addition of nitrites or lime improves the behaviour of bare steel, while galvanized behaviour is not modified. The addition of lime is not recommended because phenomena of dilated along time expansion may take place.

    El yeso es un material de construcción de relativo bajo coste y que, además, es muy abundante en nuestro país. Debido a su pH cercano a la neutralidad, cuando entra en contacto con el acero, este puede corroerse a elevadas velocidades. En esta comunicación se presentan los resultados de un estudio sobre la velocidad de corrosión del acero desnudo y galvanizado en contacto con yeso y escayola y la influencia que tienen: el tratamiento térmico del curado del yeso, la humedad relativa ambiental y la adición de aditivos de diversa naturaleza y finalidad. Como técnicas de medida se han utilizado la medida de la Resistencia de Polarización y de la pérdida de peso, así como observaciones visuales. De los resultados se puede deducir que en

  2. Theory of the Spin Galvanic Effect at Oxide Interfaces

    Science.gov (United States)

    Seibold, Götz; Caprara, Sergio; Grilli, Marco; Raimondi, Roberto

    2017-12-01

    The spin galvanic effect (SGE) describes the conversion of a nonequilibrium spin polarization into a transverse charge current. Recent experiments have demonstrated a large conversion efficiency for the two-dimensional electron gas formed at the interface between two insulating oxides, LaAlO3 and SrTiO3 . Here, we analyze the SGE for oxide interfaces within a three-band model for the Ti t2 g orbitals which displays an interesting variety of effective spin-orbit couplings in the individual bands that contribute differently to the spin-charge conversion. Our analytical approach is supplemented by a numerical treatment where we also investigate the influence of disorder and temperature, which turns out to be crucial to providing an appropriate description of the experimental data.

  3. Cytotoxic effect of galvanically coupled magnesium-titanium particles.

    Science.gov (United States)

    Kim, Jua; Gilbert, Jeremy L

    2016-01-01

    Recent work has shown that reduction reactions at metallic biomaterial surfaces can induce significant killing of cells in proximity to the surface. To exploit this phenomenon for therapeutic purposes, for example, for cancer tumor killing or antibacterial effects (amongst other applications), magnesium metal particles, galvanically coupled to titanium by sputtering, have been evaluated for their cell-killing capability (i.e. cytotoxicity). Magnesium (Mg) particles large enough to prevent particle phagocytosis were investigated, so that only electrochemical reactions, and not particle toxicity per se, caused cytotoxic effects. Titanium (Ti) coated magnesium particles, as well as magnesium-only particles were introduced into MC3T3-E1 mouse pre-osteoblast cell cultures over a range of particle concentrations, and cells were observed to die in a dosage-dependent manner. Ti-coated magnesium particles killed more cells at lower particle concentration than magnesium alone (Pmagnesium and magnesium-titanium had no significant difference at similar particle concentrations. Complete cell killing occurred at 750μg/ml and 1500μg/ml for Mg-Ti and Mg, respectively. Thus, this work demonstrates that galvanically coupled Mg-Ti particles have a significant cell killing capability greater than Mg alone. In addition, when the pH associated with complete killing with particles was created using NaOH only (no particles), then the percentage of cells killed was significantly less (Pmagnesium-titanium microparticles kill cells more effectively than magnesium particles alone. The killing effect was shown to not be due to pH shifts since no differences were seen for different particle types and pH adjusted medium without particles did not exhibit the same level of killing. The significance of this work is the recognition of this killing effect with Mg particles and the potential therapeutic applications in infection control and cancer treatment that this process may provide. Copyright

  4. Corrosion Inhibition of the Galvanic Couple Copper-Carbon Steel in Reverse Osmosis Water

    Directory of Open Access Journals (Sweden)

    Irene Carrillo

    2011-01-01

    Full Text Available The purpose of this paper is to evaluate the electrochemical behaviour of corrosion inhibition of the copper-carbon steel galvanic couple (Cu-CS, exposed to reverse osmosis water (RO used for rinsing of heat exchangers for heavy duty machinery, during manufacture. Molybdate and nitrite salts were utilized to evaluate the inhibition behaviour under galvanic couple conditions. Cu-CS couple was used as working electrodes to measure open circuit potential (OCP, potentiodynamic polarization (PP, and electrochemical impedance spectroscopy (EIS. The surface conditions were characterized by scanning electron microscopy (SEM and electron dispersive X-ray spectroscopy (EDS. The most effective concentration ratio between molybdate and nitrite corrosion inhibitors was determined. The morphological study indicated molybdate deposition on the anodic sites of the galvanic couple. The design of molybdate-based corrosion inhibitor developed in the present work should be applied to control galvanic corrosion of the Cu-CS couple during cleaning in the manufacture of heat exchangers.

  5. Fiber Finishes for Improving Galvanic Resistance of Imide-Based Composites

    National Research Council Canada - National Science Library

    Allred, R. E

    1998-01-01

    The objective of this program is the development and demonstration of galvanic corrosion resistant carbon/ BMI composites through the use of reactive finishes to form coatings that isolate the carbon...

  6. Galvanic Vestibular Stimulation (GVS) as an Analogue of Post-flight Sensorimotor Dysfunction

    Data.gov (United States)

    National Aeronautics and Space Administration — Aim 1A (complete): Tolerance to GVS. Dilda, V, MacDougall HG, Moore, ST. Tolerance to extended Galvanic vestibular stimulation: optimal exposure for astronaut...

  7. Thin film galvanic cell with RbAg4I5 solid electrolyte

    International Nuclear Information System (INIS)

    Bodnaruk, L.I.; Danilov, A.V.; Kulinkovich, V.E.; Aleskovskij, V.B.

    1975-01-01

    In order to decrease the size and weight and to increase the specific capacity and energy of galvanic cells, some solid electrolytes in the form of thin films are proposed. The galvanic cells were prepared by a combined method: the cathodic and anodic materials (Te and Ag) were evaporated under vacuo to cover an electrolyte layer, the latter being obtained by impregnating the porous materials with RbAg 4 I 5 acetonic solution. The most specific charge curves of the galvanic cells at various current densities are given: specific energy of the samples was 0.2 to 0.7 watt-h/kg, their capacity being 0.1 to 0.2 mah. Behaviour of the cells when stored (that of Ag(RbAg 4 I 5 ) interface in particular) was investigated, namely, the effect of the storage time on the capacity and internal resistance of the galvanic cell

  8. Corrosion behaviour and galvanic coupling with steel of Al-based coating alternatives to electroplated cadmium

    Energy Technology Data Exchange (ETDEWEB)

    Fasuba, O.A.; Yerokhin, A., E-mail: A.Yerokhin@sheffield.ac.uk; Matthews, A.; Leyland, A.

    2013-08-15

    The galvanic corrosion behaviour of bare steel coupled to steel with an Al–Zn flake inorganic spin coating, an Al-based slurry sprayed coating, an arc sprayed Al coating and electroplated cadmium has been investigated. The sacrificial and galvanic behaviour of the coatings was studied in 3.5 wt. % NaCl solution using open-circuit potential, potentiodynamic polarisation and electrochemical noise measurements. The coatings were characterised by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. Experimental results showed that the Al-based slurry sprayed coating exhibited an open-circuit potential closer to the steel substrate than other coatings, as well as a low corrosion current density and a more positive corrosion potential. In terms of the galvanic suitability of the investigated coatings for the steel substrate, both the Al–Zn flake inorganic spin coating and the Al-based slurry sprayed coating show low galvanic current, in comparison with the arc sprayed Al coating and electroplated cadmium. This behaviour confirms their superior cathodic protection capability and galvanic compatibility over other coatings tested. Electrochemical noise measurements provide accurate information on the coatings' galvanic behaviour, which can be complimented by the data obtained from superposition of potentiodynamic corrosion scans of the coating and bare steel, provided that the corrosion potential difference between the two materials does not exceed 300 mV. - Highlights: • Al-based slurry coating has best galvanic compatibility with steel. • Mg, Cr, P in Al-based slurry coating reinforce its corrosion resistance. • Ennoblement of Al–Zn flake coating compromises its cathodic protection. • Poor corrosion behaviour of arc sprayed Al coating caused by rough morphology. • Electrochemical noise provides adequate estimates of galvanic behaviour.

  9. Fine structures in Fe3Al alloy layer of a new hot dip aluminized steel

    Indian Academy of Sciences (India)

    Unknown

    *National Key Laboratory of Advanced Welding Production Technology, Harbin ... †Key Lab of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, ... improve the adhesion of the liquid aluminum to the base.

  10. Understanding the nature of the manganese hot dip phosphatizing process of steel

    Energy Technology Data Exchange (ETDEWEB)

    Alvarado M, G.; Fuentes A, J. C.; Salinas R, A.; Rodriguez V, F. J., E-mail: juan.fuentes@cinvestav.edu.mx [IPN, Centro de Investigacion y de Estudios Avanzados, Unidad Saltillo, Av. Industria Metalurgica No. 1062, Parque Industrial Ramos Arizpe, 25900 Saltillo, Coahuila (Mexico)

    2013-07-01

    In this work, the phosphatizing process of steel is investigated using open circuit potential and Tafel curves as well as scanning electron microscopy and energy dispersive X-ray spectroscopy. The results reveal that a ph of 2.57 in the phosphatizing solution promotes the dissociation of phosphoric acid which assist the formation of the manganese tertiary salt (Mn{sub 3}(PO{sub 4}){sub 2}), which is deposited on the substrate. It was also observed that an increase in the temperature from 25 to 90 C and the presence of HNO{sub 3} as catalysts enhances the manganese phosphatizing kinetics. On the other hand, the generation of iron phosphates and oxides is predominant at a ph of 1 and 90 C. These observations are supported by species distribution and Pourbaix thermodynamic diagrams. (Author)

  11. Understanding the nature of the manganese hot dip phosphatizing process of steel

    International Nuclear Information System (INIS)

    Alvarado M, G.; Fuentes A, J. C.; Salinas R, A.; Rodriguez V, F. J.

    2013-01-01

    In this work, the phosphatizing process of steel is investigated using open circuit potential and Tafel curves as well as scanning electron microscopy and energy dispersive X-ray spectroscopy. The results reveal that a ph of 2.57 in the phosphatizing solution promotes the dissociation of phosphoric acid which assist the formation of the manganese tertiary salt (Mn 3 (PO 4 ) 2 ), which is deposited on the substrate. It was also observed that an increase in the temperature from 25 to 90 C and the presence of HNO 3 as catalysts enhances the manganese phosphatizing kinetics. On the other hand, the generation of iron phosphates and oxides is predominant at a ph of 1 and 90 C. These observations are supported by species distribution and Pourbaix thermodynamic diagrams. (Author)

  12. Influence of MAO Treatment on the Galvanic Corrosion Between Aluminum Alloy and 316L Steel

    Science.gov (United States)

    Yang, Yuanhang; Gu, Yanhong; Zhang, Lei; Jiao, Xiangdong; Che, Juntie

    2017-12-01

    To slow down the galvanic corrosion of aluminum alloy and 316L stainless steel in subsea water, a micro-arc oxidation (MAO) coating was prepared on the surface of the Al alloy, and no treatment was performed on the surface of the 316L. The surface morphology of MAO-coated Al alloy was evaluated using a scanning electron microscope (SEM) before and after corrosion. A micro-hardness tester was used to measure the micro-hardness. Corrosion behaviors were evaluated by open-circuit potential (OCP), potentiodynamic polarization (PDP) and electrode impedance spectroscopy (EIS) tests in a 3.5 g/L NaCl solution. The results of PDP testing show that the corrosion potential of the MAO-coated galvanic pair was more positive than that of the uncoated galvanic pair and that the corrosion current density was smaller than that of the uncoated galvanic pair. EIS results show that the impedance of the galvanic pair increased after MAO coating. SEM images show that the corrosion damage of the uncoated Al alloy was more severe than that of the MAO-coated one, and the post-corrosion images of the surface of the 316L connected with MAO-coated Al alloy were more compact than those of the 316L connected with uncoated Al alloy. A physical model was developed to discuss the influence of MAO treatment on the galvanic corrosion process and corrosion mechanism.

  13. Galvanic Liquid Applied Coating System For Protection of Embedded Steel Surfaces from Corrosion

    Science.gov (United States)

    Curran, Joseph; Curran, Jerome; Voska, N. (Technical Monitor)

    2002-01-01

    Corrosion of reinforcing steel in concrete is an insidious problem facing Kennedy Space Center (KSC), other Government Agencies, and the general public. These problems include KSC launch support structures, highway bridge infrastructure, and building structures such as condominium balconies. Due to these problems, the development of a Galvanic Liquid Applied Coating System would be a breakthrough technology having great commercial value for the following industries: Transportation, Infrastructure, Marine Infrastructure, Civil Engineering, and the Construction Industry. This sacrificial coating system consists of a paint matrix that may include metallic components, conducting agents, and moisture attractors. Similar systems have been used in the past with varying degrees of success. These systems have no proven history of effectiveness over the long term. In addition, these types of systems have had limited success overcoming the initial resistance between the concrete/coating interface. The coating developed at KSC incorporates methods proven to overcome the barriers that previous systems could not achieve. Successful development and continued optimization of this breakthrough system would produce great interest in NASA/KSC for corrosion engineering technology and problem solutions. Commercial patents on this technology would enhance KSC's ability to attract industry partners for similar corrosion control applications.

  14. Can Postural Instability Respond to Galvanic Vestibular Stimulation in Patients with Parkinson’s Disease?

    Directory of Open Access Journals (Sweden)

    Hiroshi Kataoka

    2016-01-01

    Full Text Available Objective Galvanic vestibular stimulation (GVS activates the vestibular afferents, and these changes in vestibular input exert a strong influence on the subject’s posture or standing balance. In patients with Parkinson’s disease (PD, vestibular dysfunction might contribute to postural instability and gait disorders. Methods Current intensity was increased to 0.7 mA, and the current was applied to the patients for 20 minutes. To perform a sham stimulation, the current intensity was increased as described and then decreased to 0 mA over the course of 10 seconds. The patient’s status was recorded continuously for 20 minutes with the patient in the supine position. Results Three out of 5 patients diagnosed with PD with postural instability and/or abnormal axial posture showed a reduction in postural instability after GVS. The score for item 12 of the revised Unified Parkinson’s Disease Rating Scale part 3 was decreased in these patients. Conclusions The mechanism of postural instability is complex and not completely understood. In 2 out of the 5 patients, postural instability was not changed in response to GVS. Nonetheless, the GVS-induced change in postural instability for 3 patients in our study suggests that GVS might be a therapeutic option for postural instability.

  15. DFT study on the galvanic interaction between pyrite (100) and galena (100) surfaces

    International Nuclear Information System (INIS)

    Ke, Baolin; Li, Yuqiong; Chen, Jianhua; Zhao, Cuihua; Chen, Ye

    2016-01-01

    Graphical abstract: - Highlights: • Galvanic interaction is weakened with the increase of contact distance. • Electronic transfer mainly occurs on the contact layers. • Galvanic effect enhances nucleophilicity of galena and electrophilicity of pyrite. • Presence of H_2O increases the galvanic interaction. - Abstract: The galvanic interaction between pyrite and galena surface has been investigated using density functional theory (DFT) method. The calculated results show that galvanic interactions between pyrite and galena surface are decreased with the increase of contact distance. The galvanic interactions still occurs even the distance larger than the sum of two atoms radius (≈2.8 Å), and the limit distance of galvanic interaction between galena and pyrite surface is about 10 Å, which is consistent with the quantum tunneling effect. Through Mulliken charge population calculation, it is found that electrons transfer from galena to pyrite. For galena surface, Pb 6s and 6p states lose electrons and S 3p state loses a small amount of electrons, which causes the electron loss of galena. For pyrite surface, Fe 4p state obtains large numbers of electrons, resulting in the decrease of positive charge of Fe atom. However, the 3p state of S atom loses a small numbers of electrons. The reactivity of mineral surface has also been studied by calculating the frontier orbitals of minerals. Results suggest that the highest occupied molecular orbital (HOMO) coefficients of galena are increased whereas those of pyrite are decreased with the enhancing galvanic interaction, indicating that the oxidation of galena surface would be enhanced due to the galvanic interaction. The Fukui indices and dual descriptor values of surface atoms suggest that the nucleophilicity of the galena surface increases, meanwhile, the electrophilicity of pyrite surface increases with the decrease of the contact distance. In addition, the density of states (DOS) of atoms results show that the

  16. Corrosion by galvanic coupling on the steam generator auxiliary feedwater pumps at the level of the steam-tight boxes

    International Nuclear Information System (INIS)

    Dordonat, M.; Huet, M.

    1994-01-01

    Corrosion by galvanic coupling in steam generator auxiliary pump is coming from electroplated chromium cracks for the rotor steel, and from chemical KANIGEN nickel cracks for the steam-tight boxes black steel. To avoid galvanic coupling between Cr coating and the rotor steel, first an electrolytic Ni coating is done followed by an electrolytic Cr coating. To avoid galvanic coupling between black steel and graphite rings, black steel is replaced by 316L steel. (A.B.). 1 ref., 7 figs

  17. Galvanic corrosion: a microsystems device integrity and reliability concern

    Science.gov (United States)

    Miller, David C.; Hughes, William L.; Wang, Zhong L.; Gall, Ken; Stoldt, Conrad R.

    2006-01-01

    We have studied the corrosion of phosphorus-doped polySi when contacted to a gold metallization layer and exposed to various hydrofluoric acid (HF) based chemistries, including mixtures with HCl, C IIH 6O, H IIO, NH 4F, Triton-X-100, as well as vapor-based HF. Here, we utilize optical-, electron-, and atomic-force-microscopy, optical interferometry, as well as instrumented indentation ("nanoindentation") to characterize test and reference specimens exposed to the various HF solutions. These measurements provide information concerning the appearance, roughness, physical dimensions, hardness, elastic modulus, and reverse phase transformation activity of the various polysilicon specimens. In general, some of the chemistries produced time-dependent darkening or "staining" visibly seen on free surfaces, roughening and attack at grain boundaries, nano-scale pitting of the free surfaces, decrease in thickness, decrease in hardness and mechanical modulus, and diminished elbow and reverse excursion activity for those silicon specimens electrically connected to metal. Change in performance is attributed to the formation of a galvanic cell during the HF immersion, and the corresponding damage driven by an anodic current. The results here can be used to explain previous work, which focused on the change in performance of designated MEMS diagnostic structures.

  18. Methanol oxidation at platinized copper particles prepared by galvanic replacement

    Directory of Open Access Journals (Sweden)

    Ioanna Mintsouli

    2016-04-01

    Full Text Available Bimetallic Pt-Cu particles have been prepared by galvanic replacement of Cu precursor nanoparticles, upon the treatment of the latter with a chloro-platinate acidic solution. The resulting particles, typically a few tens of nm large, were supported on high surface area carbon (Vulcan® XC–72R, Cabot and tested as electrodes. Surface electrochemistry in deaerated acid solutions was similar to that of pure Pt, indicating the existence of a Pt shell (hence the particles are denoted as Pt(Cu. Pt(Cu/C supported catalysts exhibit superior carbon monoxide and methanol oxidation activity with respect to their Pt/C analogues when compared on a per electroactive surface area basis, due to the modification of Pt activity by Cu residing in the particle core. However, as a result of large particle size and agglomeration phenomena, Pt(Cu/C are still inferior to Pt/C when compared on a mass specific activity basis.

  19. Synthesis of chromium containing pigments from chromium galvanic sludges

    International Nuclear Information System (INIS)

    Andreola, F.; Barbieri, L.; Bondioli, F.; Cannio, M.; Ferrari, A.M.; Lancellotti, I.

    2008-01-01

    In this work the screening results of the scientific activity conducted on laboratory scale to valorise chromium(III) contained in the galvanic sludge as chromium precursor for ceramic pigments are reported. The valorisation of this waste as a secondary raw material (SRM) is obtained by achievement of thermal and chemical stable crystal structures able to color ceramic material. Two different pigments pink CaCr 0.04 Sn 0.97 SiO 5 and green Ca 3 Cr 2 (SiO 4 ) 3 were synthesized by solid-state reactions using dried Cr sludge as chromium oxide precursor. The obtained pigments were characterized by X-ray diffraction and SEM analysis. Furthermore the color developed in a suitable ceramic glaze was investigated in comparison with the color developed by the pigments prepared from pure Cr 2 O 3 . The characterization carried out corroborates the thermal and chemical stability of the synthesized pigments and, especially for the Cr-Sn pink pigment, the powders develop an intense color that is very similar to the color developed by the pigments obtained starting from pure Cr 2 O 3

  20. Galvanic Cell Type Sensor for Soil Moisture Analysis.

    Science.gov (United States)

    Gaikwad, Pramod; Devendrachari, Mruthyunjayachari Chattanahalli; Thimmappa, Ravikumar; Paswan, Bhuneshwar; Raja Kottaichamy, Alagar; Makri Nimbegondi Kotresh, Harish; Thotiyl, Musthafa Ottakam

    2015-07-21

    Here we report the first potentiometric sensor for soil moisture analysis by bringing in the concept of Galvanic cells wherein the redox energies of Al and conducting polyaniline are exploited to design a battery type sensor. The sensor consists of only simple architectural components, and as such they are inexpensive and lightweight, making it suitable for on-site analysis. The sensing mechanism is proved to be identical to a battery type discharge reaction wherein polyaniline redox energy changes from the conducting to the nonconducting state with a resulting voltage shift in the presence of soil moisture. Unlike the state of the art soil moisture sensors, a signal derived from the proposed moisture sensor is probe size independent, as it is potentiometric in nature and, hence, can be fabricated in any shape or size and can provide a consistent output signal under the strong aberration conditions often encountered in soil moisture analysis. The sensor is regenerable by treating with 1 M HCl and can be used for multiple analysis with little read out hysteresis. Further, a portable sensor is fabricated which can provide warning signals to the end user when the moisture levels in the soil go below critically low levels, thereby functioning as a smart device. As the sensor is inexpensive, portable, and potentiometric, it opens up avenues for developing effective and energy efficient irrigation strategies, understanding the heat and water transfer at the atmosphere-land interface, understanding soil mechanics, forecasting the risk of natural calamities, and so on.

  1. Galvanic enhancement for high pressure leaching of chalcopyrite

    Directory of Open Access Journals (Sweden)

    Kim D.H.

    2016-01-01

    Full Text Available This study was conducted to evaluate the galvanic enhancement of the pressure oxidation (POX leaching of a chalcopyrite/chalcocite concentrate, which is believed to take place via a redox reaction. Cu recoveries of >90% could be achieved during POX leaching of this chalcopyrite/chalcocite concentrate at 200°C and 0.7 MPa initial oxygen pressure within 2h in a pressure reactor lined with titanium, which were 18-28% higher than for the same leaching using the teflon liner. A slow heating time seems to produce more sulphur coating, reducing the leaching performance, yielding much lower Cu recovery when the teflon lining was used, although this does not greatly affect the other case when the reactor was lined with titanium. The introduction of an electronic conductor, in this case the titanium surface, is believed to enhance this redox process, in which the oxidation of copper minerals and sulphur to sulphate at the anodic sites (mineral surface encountered during POX leaching takes place simultaneously with the reversible oxidation/reduction of the Fe2+/Fe3+couple and oxygen reduction on titanium.

  2. The activation controlled galvanic corrosion of Carbon Steel/Zinc couple in deaerated stirred 0.2 N HCl

    International Nuclear Information System (INIS)

    Saeed, F. M. M.; Slaiman, Q. J. M.

    2005-01-01

    The effect of galvanic coupling of carbon steel to zinc (C.S. /Zn) in Deaerated 0.2 N HCl was studied using the multiple zero resistance technique to measure the galvanic current (Ig) and the coupling potential (Ecop,) versus time for the coupled metals. It was found that altering area ratio (AR) (Cathode/Anode) of the coupled metals and increasing temperature played an important role in the increasing corrosion rate as well as changing the galvanic factor (GF), galvanic current (Ig), and dissolution current (Id), in most of the cases. (author)

  3. A Galvanic Sensor for Monitoring the Corrosion Condition of the Concrete Reinforcing Steel: Relationship Between the Galvanic and the Corrosion Currents

    Directory of Open Access Journals (Sweden)

    Elsa Vaz Pereira

    2009-10-01

    Full Text Available This work reports a study carried out on the design and performance of galvanic and polarization resistance sensors to be embedded in concrete systems for permanent monitoring of the corrosion condition of reinforcing steel, aiming to establish a correlation between the galvanic currents, Igal, and the corrosion currents, Icorr, estimated from the polarization resistance, Rp. Sensors have been tested in saturated Ca(OH2 aqueous solutions, under a variety of conditions, simulating the most important parameters that can accelerate the corrosion of concrete reinforcing steel, such as carbonation, ingress of chloride ions, presence or absence of O2. For all the conditions, the influence of temperature (20 to 55 ºC has also been considered. From this study, it could be concluded that the galvanic currents are sensitive to the various parameters following a trend similar to that of the Rp values. A relationship between the galvanic and the corrosion current densities was obtained and the limiting values of the Igal, indicative of the state condition of the reinforcing steel for the designed sensor, were established.

  4. Electrochemical Degradation of Phenol and Resorcinol Molecules through the Dissolution of Sacrificial Anodes of Macro-Corrosion Galvanic Cells

    Directory of Open Access Journals (Sweden)

    Boguslaw Pierozynski

    2018-06-01

    Full Text Available This paper reports on the processes of phenol and resorcinol electrodegradation carried-out through continuous anodic dissolution of aluminum alloy and carbon steel sacrificial anodes for artificially aerated Cu-Al alloy and Cu-Fe-based galvanic (macro-corrosion cells and synthetically prepared wastewater solutions. Electrochemical experiments were carried-out by means of a laboratory size, PMMA (Poly-methyl methacrylate-made electrolyser unit, where significant degrees of phenol (10–89% and resorcinol (13–37% decomposition were obtained and visualized through the respective chemical/spectroscopy analyses. In addition, quantitative determination of phenol, as well as resorcinol (and possible electrodegradation products for the selected experimental conditions was performed by means of instrumental high-performance liquid chromatography/mass spectrometry analysis.

  5. Galvanic corrosion evaluation of high activity nuclear waste container metals components

    International Nuclear Information System (INIS)

    Semino, C.J.

    1990-04-01

    The final disposal container for vitrified high-level waste is assumed to have three metallic layers: a stainless steel inner layer, and external one of a metal to be selected and a thick lead layer (10 cm) in the middle. As design limit, the container shall act as an engineering barrier, granting the isolation of the radionuclides for approximately 1000 years. Preliminary titanium-lead galvanic couple tests showed that titanium behaved always as a cathode in the galvanic couple, promoting the galvanic corrosion of lead. This corrosion study focused on the behaviour of lead-AISI 304 stainless steel and lead-carbon steel (SAE 1010 and 1020) galvanic couples with different area relationships, temperature and media composition. High purity lead (99,999%) and commercial lead (99,9%) were used for galvanic couples tests. Tests were performed at 75, 50, 45 and 40 deg. C. Test solution was either synthetic groundwater, a suspension of 10% bentonite in groundwater, or synthetic sea water. The synthetic sea water was used at 100, 50 and 25% concentration by dilution with distilled water. Tests with lead-304 stainless steel galvanic couples showed that lead always behaves as an anode, corroding preferentially. Very low lead corrosion rates were found in lead-carbon steel galvanic couple in 10% bentonite suspension in synthetic groundwater test at 75 deg. C. An increase of carbon content in steel has very little influence on steel corrosion rate. Commercial lead has a higher corrosion rate and presented a more pronounced attack than high purity lead. Its corrosion rate is at least twice when lead-carbon steel area relationship increases from 1:10 to 1:40. There are higher steel corrosion rates in sea water than in groundwater. Lead behaves as a cathode to the end of the test. 8 refs, 85 figs, 10 tabs

  6. Chemical pretreatment of continuous galvanized steel sheet in the automotive industry

    OpenAIRE

    Kuhm, P.

    2013-01-01

    Since several years, new products appeared on the market replacing classic phosphate – based conversioncoatings. This presentation will focus on the replacement of tricationic zinc phosphating systems for theautomotive industry. The basic chemistry and coating properties are presented.In the second part of the presentation, an outlook will be given on anti-corrosion packages for the comingdecade. An example of a very lean automotive paint shop will be discussed.

  7. Galvanic interactions of HE15 /MDN138 & HE15 /MDN250 alloys in natural seawater

    Science.gov (United States)

    Parthiban, G. T.; Subramanian, G.; Muthuraman, K.; Ramakrishna Rao, P.

    2017-06-01

    HE15 is a heat treatable high strength alloy with excellent machinability find wide applications in aerospace and defence industries. In view of their excellent mechanical properties, workability, machinability, heat treatment characteristics and good resistance to general and stress corrosion cracking, MDN138 & MDN250 have been widely used in petrochemical, nuclear and aerospace industries. The galvanic corrosion behaviour of the metal combinations HE15 /MDN138 and HE15 /MDN250, with 1:1 area ratio, has been studied in natural seawater using the open well facility of CECRI's Offshore Platform at Tuticorin for a year. The open circuit potentials of MDN138, MDN250 and HE15 of the individual metal, the galvanic potential and galvanic current of the couples HE15 /MDN138 and HE15 /MDN250 were periodically monitored throughout the study period. The calcareous deposits on MDN138 and MDN250 in galvanic contact with HE15 were analyzed using XRD. The electrochemical behaviors of MDN138, MDN250 and HE15 in seawater have been studied using an electrochemical work station. The surface characteristics of MDN138 and MDN250 in galvanic contact with HE15 have been examined with scanning electron microscope. The results of the study reveal that HE15 offered required amount of protection to MDN138 & MDN250.

  8. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    Science.gov (United States)

    Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

    2016-01-01

    In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete. PMID:27618054

  9. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    Directory of Open Access Journals (Sweden)

    Yunze Xu

    2016-09-01

    Full Text Available In this paper, a new kind of carbon steel (CS and stainless steel (SS galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER method and zero resistance ammeter (ZRA technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete.

  10. A study on the flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

    International Nuclear Information System (INIS)

    Choi, Yoon Seok; Kim, Jung Gu

    2002-01-01

    The flow-accelerated corrosion characteristics of a carbon steel(CS) coupled to stainless steel(SS) were investigated in deaerated alkaline-chloride solutions with velocities (0, 0.2, 0.4 and 0.6 m/s), pH (8, 9 and 10) and temperatures (25, 50 and 75 .deg. C). The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE (Rotating Cylinder Electrode). CS did not show passive behavior while SS show passive behavior in the alkaline-chloride solution. Galvanic corrosion tests were conducted as a function of flow velocities, pH and temperature. The galvanic current density increases with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 .deg. C, whereas the flow velocity increased galvanic current density significantly at 50 and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperature

  11. A Noble Approach of Process Automation in Galvanized Nut, Bolt Manufacturing Industry

    Directory of Open Access Journals (Sweden)

    Akash Samanta

    2012-05-01

    Full Text Available Corrosion costs money”, The Columbus battle institute estimates that corrosion costs Americans more than $ 220 billion annually, about 4.3% of the gross natural product [1].Now a days due to increase of pollution, the rate of corrosion is also increasing day-by-day mainly in India, so, to save the steel structures, galvanizing is the best and the simplest solution. Due to this reason galvanizing industries are increasing day-by-day since mid of 1700s.Galvanizing is a controlled metallurgical combination of zinc and steel that can provide a corrosion resistance in a wide variety of environment. In fact, the galvanized metal corrosion resistance factor can be some 70 to 80 times greater that the base metal material. Keeping in mind the importance of this industry, a noble approach of process automation in galvanized nut-bolt  manufacturing plant is presented here as nuts and bolts are the prime ingredient of any structure. In this paper the main objectives of any industry like survival, profit maximization, profit satisfying and sales growth are fulfilled. Furthermore the environmental aspects i.e. pollution control and energy saving are also considered in this paper. The whole automation process is done using programmable logic controller (PLC which has number of unique advantages like being faster, reliable, requires less maintenance and reprogrammable. The whole system has been designed and tested using GE, FANUC PLC.

  12. Effects of supporting electrolyte on galvanic deposition of Cu2O crystals

    International Nuclear Information System (INIS)

    Wang Lida; Liu Guichang; Xue Dongfeng

    2011-01-01

    Highlights: → The effects of electrolyte on the galvanic deposition of Cu 2 O crystals have been investigated. → The chemical nature of supporting electrolyte plays important roles in the galvanic deposition of Cu 2 O crystals. → Cubic Cu 2 O crystals are formed in chloride electrolytes. → Truncated octahedral Cu 2 O crystals are produced in nitrate, sulfate and fluoride electrolytes. - Abstract: The effects of introduced supporting electrolyte on the galvanic deposition of Cu 2 O crystals have been investigated using scanning electron microscopy (SEM), energy-dispersive X-ray (EDX), X-ray diffraction (XRD). The results show that the chemical nature of supporting electrolytes plays very important roles in the galvanic deposition of Cu 2 O crystals. The chloride stabilizes the (1 0 0) planes of Cu 2 O crystals, resulting in the formation of cubic crystals, while nitrate, sulfate and fluoride stabilize the (1 1 1) planes of Cu 2 O crystals, leading to the deposition of truncated octahedral and octahedral Cu 2 O crystals. It provides a facile way to control the morphology of galvanically obtained Cu 2 O crystals by indirectly adjusting the inorganic adsorption agents.

  13. Corrosion behaviour and galvanic coupling of titanium and welded titanium in LiBr solutions

    International Nuclear Information System (INIS)

    Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D.

    2007-01-01

    Corrosion resistance and galvanic coupling of Grade 2 commercially pure titanium in its welded and non-welded condition were systematically analyzed in LiBr solutions. Galvanic corrosion was evaluated through two different methods: anodic polarization (according to the Mixed Potential Theory) and electrochemical noise (using a zero-resistance ammeter). Samples have been etched to study the microstructure. The action of lithium chromate as corrosion inhibitor has been evaluated. Titanium and welded titanium showed extremely low corrosion current densities and elevated pitting potential values (higher than 1 V). The results of both methods, anodic polarization and electrochemical noise, showed that the welded titanium was always the anodic element of the pair titanium-welded titanium, so that its corrosion resistance decreases due to the galvanic effect

  14. Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2013-01-01

    Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

  15. Photo-galvanic effect in Bi2Se3 thin films with ionic liquid gating

    Science.gov (United States)

    Pan, Yu; Richardella, Anthony; Lee, Joon Sue; Flanagan, Thomas; Samarth, Nitin

    2013-03-01

    A key challenge in three dimensional (3D) topological insulators (TIs) is to reveal the helical spin-polarized surface states via electrical transport measurements. A recent study [Nature Nanotech. 7, 96 (2012)] showed that circularly polarized light can be used to generate and control photocurrents in the 3D TI Bi2Se3, even at photon energies that are well above the bulk band gap. Symmetry considerations suggest that this ``photo-galvanic effect'' arises purely from photo-currents induced in the surface Dirac states. To gain insights into this phenomenon, we have carried out systematic measurements of the photo-galvanic effect in electrically gated MBE-grown Bi2Se3 thin films of varying thickness. By using an ionic liquid as an optically transparent gate, we map out the behavior of the photo-galvanic effect as a function of Fermi energy over a temperature range 5 K <= T <= 300 K. Supported by ONR and NSF.

  16. Prevention of Crevice Corrosion of STS 304 Stainless Steel by a Mg-alloy Galvanic Anode

    International Nuclear Information System (INIS)

    Lim, U. J.; Yun, B. D.; Kim, J. J.

    2006-01-01

    Prevention of crevice corrosion was studied for STS 304 stainless steel using a Mg-alloy galvanic anode in solutions with various specific resistivity. The crevice corrosion and corrosion protection characteristics of the steel was investigated by the electrochemical polarization and galvanic corrosion tests. Experimental results show that the crevice corrosion of STS 304 stainless steel does not occur in solutions of high specific resistivity, but it occurs in solutions of low specific resistivity like in solutions with resistivities of 30, 60 and 115 Ω · m. With decreasing specific resistivity of the solution, the electrode potential of STS 304 stainless steel in the crevice is lowered. The potential of STS 304 stainless steel in the crevice after coupling is cathodically polarized more by decreasing specific resistivity indicating that the crevice corrosion of STS 304 stainless steel is prevented by the Mg-alloy galvanic anode

  17. Prognostic investigation of galvanic corrosion precursors in aircraft structures and their detection strategy

    Science.gov (United States)

    James, Robin; Kim, Tae Hee; Narayanan, Ram M.

    2017-04-01

    Aluminum alloys have been the dominant materials for aerospace construction in the past fifty years due to their light weight, forming and alloying, and relative low cost in comparison to titanium and composites. However, in recent years, carbon fiber reinforced polymers (CFRPs) and honeycomb materials have been used in aircrafts in the quest to attain lower weight, high temperature resistance, and better fuel efficiency. When these two materials are coupled together, the structural strength of the aircraft is unparalleled, but this comes at a price, namely galvanic corrosion. Previous experimental results have shown that when CFRP composite materials are joined with high strength aluminum alloys (AA7075-T6 or AA2024-T3), galvanic corrosion occurs at the material interfaces, and the aluminum is in greater danger of corroding, particularly since carbon and aluminum are on the opposite ends of the galvanic series. In this paper, we explore the occurrence of the recognizable precursors of galvanic corrosion when CFRP plate is coupled to an aluminum alloy using SS-304 bolts and exposed to environmental degradation, which creates significant concerns for aircraft structural reliability. The galvanic corrosion software package, BEASY, is used to simulate the growth of corrosion in the designed specimen after which a microwave non-destructive testing (NDT) technique is explored to detect corrosion defects that appear at the interface of this galvanic couple. This paper also explores a loaded waveguide technique to determine the dielectric constant of the final corrosion product at the Q-band millimeter-wave frequency range (33-50 GHz), as this can be an invaluable asset in developing early detection strategies.

  18. Electrochemical characteristics of a carbon fibre composite and the associated galvanic effects with aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z., E-mail: zuojia.liu@gmail.com; Curioni, M.; Jamshidi, P.; Walker, A.; Prengnell, P.; Thompson, G.E.; Skeldon, P.

    2014-09-30

    Highlights: • Exposed carbon fibres on two defined regions (“front” and “side”) are a focus of the investigation in NaCl electrolyte. • The exposed carbon fibres on the side and front regions are responsible for a high cathodic current density. • The NaCl + CuSO{sub 4} electrolyte was used to investigate the cathodic polarization behaviour of the exposed carbon fibres. • Galvanic coupling behaviour between the composite and aluminium alloys (AA7075-T6 and AA1050) was measured in NaCl electrolyte. • The higher galvanic current density measured on AA1050 alloy introduced a higher dissolution rate than the AA7075-T6 alloy. - Abstract: The electrochemical behaviour of a carbon fibre reinforced epoxy matrix composite in 3.5% NaCl and 3.5% NaCl + 0.5 M CuSO{sub 4} electrolytes was examined by potentiodynamic polarisation, potentiostatic polarisation and scanning electron microscopy. Exposed carbon fibres on two defined regions (“front” and “side”) are a focus of the investigation. The large size of the exposed carbon fibres on the side region is responsible for a higher cathodic current density than the front region in the NaCl electrolyte. The deposition of copper on the front surface of composite confirmed that the significantly higher cathodic current resulted from the exposure of the fibres to the NaCl electrolyte. Galvanic coupling between the composite and individual aluminium alloys (AA7075-T6 and AA1050) was used to measure galvanic potentials and galvanic current densities. The highly alloyed AA7075-T6 alloy and its high population density of cathodic sites compared to the AA1050 acted to reduce the galvanic effect when coupled to the composite front or side regions.

  19. Preventing the embrittling by hydrogen when galvanizing high-grade steel

    Energy Technology Data Exchange (ETDEWEB)

    Paatsch, W.

    1987-09-01

    Galvanic precipitation of a double layer consisting of a dull nickel layer overlaid with a brilliant zinc layer on low-alloyed high-strength steel grades leads to the forming of zinc-nickel alloy layers during the subsequent heat treatment. According to traction tests carried out on high-strength steel grades, as well as to hydrogen permeability tests, this process prevents embrittling by hydrogen which might be caused by galvanic process sequences - and creates a diffusion block at the same time. The alloy layers have an excellent corrosion resistance and temperature stability.

  20. Digitally Controlled Offline Converter with Galvanic Isolation Based on an 8-bit Microcontroller

    DEFF Research Database (Denmark)

    Jakobsen, Lars Tønnes; Andersen, Michael Andreas E.

    2007-01-01

    This paper presents an offline AC/DC converter with digital control and galvanic isolation that can be implemented using cheap commercially available components. An ATMEL ATTiny26 8-bit microcontroller is used to control the converter. The microcontroller is placed on the secondary side of the co......This paper presents an offline AC/DC converter with digital control and galvanic isolation that can be implemented using cheap commercially available components. An ATMEL ATTiny26 8-bit microcontroller is used to control the converter. The microcontroller is placed on the secondary side...

  1. Galvanic and stress corrosion of copper canisters in repository environment. A short review

    International Nuclear Information System (INIS)

    Hermansson, H.P.; Koenig, M.

    2001-02-01

    The Swedish Nuclear Power Inspectorate, SKI, has studied different aspects of canister and copper corrosion as part of the general improvement of the knowledge base within the area. General and local corrosion has earlier been treated by experiments as well as by thermodynamic calculations. For completeness also galvanic and stress corrosion should be treated. The present work is a short review, intended to indicate areas needing further focus. The work consists of two parts, the first of which contains a judgement of statements concerning risk of galvanic corrosion of copper in the repository. The second part concerns threshold values for the stress intensity factor of stress corrosion in copper. A suggestion is given on how such values possibly could be measured for copper at repository conditions. In early investigations by SKB, galvanic corrosion is not mentioned or at least not treated. In later works it is treated but often in a theoretical way without indications of any further treatment or investigation. Several pieces of work indicate that further investigations are required to ensure that different types of corrosion, like galvanic, cannot occur in the repository environment. There are for example effects of grain size, grain boundary conditions, impurities and other factors that could influence the appearance of galvanic corrosion that are not treated. Those factors have to be considered to be completely sure that galvanic corrosion and related effects does not occur for the actual canister in the specific environment of the repository. The circumstances are so specific, that a rather general discussion indicating that galvanic corrosion is not probable just is not enough. Experiments should also be performed for verification. It is concluded that the following specific areas, amongst others, could benefit from further consideration. Galvanic corrosion of unbreached copper by inhomogeneities in the environment and in the copper metal should be addressed

  2. Self-oscillating Galvanic Isolated Bidirectional Very High Frequency DC-DC Converter

    DEFF Research Database (Denmark)

    Pedersen, Jeppe Arnsdorf; Madsen, Mickey Pierre; Knott, Arnold

    2015-01-01

    This paper describes a galvanic isolated bidirectional Very High Frequency (VHF = 30 MHz - 300MHz) ClassE converter. The reason for increasing the switching frequency is to minimize the passive components in the converter. To make the converter topology bidirectional the rectifier has to be synch......This paper describes a galvanic isolated bidirectional Very High Frequency (VHF = 30 MHz - 300MHz) ClassE converter. The reason for increasing the switching frequency is to minimize the passive components in the converter. To make the converter topology bidirectional the rectifier has...

  3. Galvanic and stress corrosion of copper canisters in repository environment. A short review

    Energy Technology Data Exchange (ETDEWEB)

    Hermansson, H.P.; Koenig, M. [Studsvik Nuclear AB, Nykoeping (Sweden)

    2001-02-01

    The Swedish Nuclear Power Inspectorate, SKI, has studied different aspects of canister and copper corrosion as part of the general improvement of the knowledge base within the area. General and local corrosion has earlier been treated by experiments as well as by thermodynamic calculations. For completeness also galvanic and stress corrosion should be treated. The present work is a short review, intended to indicate areas needing further focus. The work consists of two parts, the first of which contains a judgement of statements concerning risk of galvanic corrosion of copper in the repository. The second part concerns threshold values for the stress intensity factor of stress corrosion in copper. A suggestion is given on how such values possibly could be measured for copper at repository conditions. In early investigations by SKB, galvanic corrosion is not mentioned or at least not treated. In later works it is treated but often in a theoretical way without indications of any further treatment or investigation. Several pieces of work indicate that further investigations are required to ensure that different types of corrosion, like galvanic, cannot occur in the repository environment. There are for example effects of grain size, grain boundary conditions, impurities and other factors that could influence the appearance of galvanic corrosion that are not treated. Those factors have to be considered to be completely sure that galvanic corrosion and related effects does not occur for the actual canister in the specific environment of the repository. The circumstances are so specific, that a rather general discussion indicating that galvanic corrosion is not probable just is not enough. Experiments should also be performed for verification. It is concluded that the following specific areas, amongst others, could benefit from further consideration. Galvanic corrosion of unbreached copper by inhomogeneities in the environment and in the copper metal should be addressed

  4. Intracavity OptoGalvanic Spectroscopy Not Suitable for Ambient Level Radiocarbon Detection

    NARCIS (Netherlands)

    Paul, Dipayan; Meijer, Harro

    2015-01-01

    IntraCavity OptoGalvanic Spectroscopy as a radiocarbon detection technique was first reported by the Murnick group at Rutgers University, Newark, NJ, in 2008. This technique for radiocarbon detection was presented with tremendous potentials for applications in various fields of research.

  5. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    Science.gov (United States)

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  6. A new method for the compensation of ohmic drop in galvanic cells

    NARCIS (Netherlands)

    Kooijman, D.J.; Sluyters, J.H.

    Generally the ohmic potential drop in a galvanic cell that occurs if a rectangular pulse is led through the cell, is compensated by means of a well-known bridge circuit. A better method making use of a phase reverter is described and its features are discussed. Exchange current densities up to 1200

  7. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Marcello Gelfi

    2017-03-01

    Full Text Available This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  8. Standard guide for conducting and evaluating galvanic corrosion tests in electrolytes

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1981-01-01

    1.1 This guide covers conducting and evaluating galvanic corrosion tests to characterize the behavior of two dissimilar metals in electrical contact in an electrolyte under low-flow conditions. It can be adapted to wrought or cast metals and alloys. 1.2 This guide covers the selection of materials, specimen preparation, test environment, method of exposure, and method for evaluating the results to characterize the behavior of galvanic couples in an electrolyte. Note 1—Additional information on galvanic corrosion testing and examples of the conduct and evaluation of galvanic corrosion tests in electrolytes are given in Refs (1) through (7). 1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicabil...

  9. Media Research with a Galvanic Skin Response Biosensor: Some Kids Work Up a Sweat!

    Science.gov (United States)

    Clariana, Roy B.

    This study considers the galvanic skin response (GSR) of sixth-grade students (n=20) using print, video, and microcomputer segments. Subjects received all three media treatments, in randomized order. Data for analysis consisted of standardized test scores and GSR measures; a moderate positive relationship was shown between cumulative GSR and…

  10. Zinc toxicity among galvanization workers in the iron and steel industry.

    Science.gov (United States)

    El Safty, Amal; El Mahgoub, Khalid; Helal, Sawsan; Abdel Maksoud, Neveen

    2008-10-01

    Galvanization is the process of coating steel or cast iron pieces with zinc, allowing complete protection against corrosion. The ultimate goal of this work was to assess the effect of occupational exposure to zinc in the galvanization process on different metals in the human body and to detect the association between zinc exposure and its effect on the respiratory system. This study was conducted in 111 subjects in one of the major companies in the iron and steel industry. There were 61 subjects (workers) who were involved in the galvanization process. Fifty adult men were chosen as a matched reference group from other departments of the company. All workers were interviewed using a special questionnaire on occupational history and chest diseases. Ventilatory functions and chest X rays were assessed in all examined workers. Also, complete blood counts were performed, and serum zinc, iron, copper, calcium, and magnesium levels were tested. This study illustrated the relation between zinc exposure in the galvanization process and high zinc levels among exposed workers, which was associated with a high prevalence rate of metal fume fever (MFF) and low blood copper and calcium levels. There was no statistically significant difference between the exposed and control groups with regards to the magnesium level. No long-term effect of metals exposure was detected on ventilatory functions or chest X rays among the exposed workers.

  11. Expectancy, False Galvanic Skin Response Feedback, and Systematic Desensitization in the Modification of Phobic Behavior

    Science.gov (United States)

    Lick, John

    1975-01-01

    This study compared systematic desensitization and two pseudotherapy manipulations with and without false galvanic skin response feedback after every session suggesting improvement in the modification of intense snake and spider fear. The results indicated no consistent differences between the three treatment groups. (Author)

  12. Shaping optimal zinc coating on the surface of high-quality ductile iron casting. Part I – Moulding technologies vs. zinc coating

    Directory of Open Access Journals (Sweden)

    Szczęsny A.

    2017-03-01

    Full Text Available Studies have demonstrated that in the process of hot dip galvanizing the decisive influence on the mechanism of zinc coating formation and properties has the quality of the mechanically untreated (raw surface layer of the galvanized product. The terms “casting surface layer” denote various parameters of the microstructure, including the type of metal matrix, the number of grains and the size of graphite nodules, possible presence of hard spots (the precipitates of eutectic cementite and parameters of the surface condition. The completed research has allowed linking the manufacturing technology of ductile iron castings with the process of hot dip galvanizing.

  13. Cold metal transfer spot plug welding of AA6061-T6-to-galvanized steel for automotive applications

    International Nuclear Information System (INIS)

    Cao, R.; Huang, Q.; Chen, J.H.; Wang, Pei-Chung

    2014-01-01

    Highlights: • Two Al-to-galvanized steel spot plug welding joints were studied by CMT method. • The optimum process variables for the two joints were gotten by orthogonal test. • Connection mechanism of the two joints were discussed. -- Abstract: In this study, cold metal transfer (CMT) spot plug joining of 1 mm thick Al AA6061-T6 to 1 mm thick galvanized steel (i.e., Q235) was studied. Welding variables were optimized for a plug weld in the center of a 25 mm overlap region with aluminum 4043 wire and 100% argon shielding gas. Microstructures and elemental distributions were characterized by scanning electron microscopy with energy dispersive X-ray spectrometer. Mechanical testing of CMT spot plug welded joints was conducted. It was found that it is feasible to join Al AA6061T6-to-galvanized steel by CMT spot plug welding method. The process variables for two joints with Al AA6061T6-to-galvanized mild steel and galvanized mild steel-to-Al AA6061T6 are optimized. The strength of CMT spot welded Al AA6061T6-to-galvanized mild steel is determined primarily by the strength and area of the brazed interface. While, the strength of the galvanized mild steel-to-Al AA6061T6 joint is mainly dependent upon the area of the weld metal

  14. Effects of Mg on corrosion resistance of Al galvanically coupled to Fe

    International Nuclear Information System (INIS)

    Hyun, Youngmin; Kim, Heesan

    2013-01-01

    Effects of magnesium and pH on corrosion of aluminum galvanically coupled to iron have studied by using potentio- dynamic and static tests for polarization curves, Mott-Schottky test for analysis of semiconductor property, and GD-AES and XPS for film analysis. Pitting potential was sensitive to magnesium as an alloying element but not to pH, while passive current was sensitive to pH but not to magnesium. It was explained with, instead of point defect model (PDM), surface charge model describing that the ingression of chloride depends on the state of surface charge and passive film at film/solution interface is affected by pH. In addition, galvanic current of aluminum electrically coupled to iron was not affected by magnesium in pH 8.4, 0.2M citrate solution but was increased by magnesium at the solution of pH 9.1. The galvanic current at pH 9.1 increased with time at the initial stage and after the exposure of about 200 minute, decreased and stabilized. The behavior of the galvanic current was related with the concentration of magnesium at the surface. It agreed with the depletion of magnesium at the oxide surface by using glow discharge atomic emission spectroscopy (GD-AES). In addition, pitting potential of pure aluminum was reduced in neutral pH solution where chloride ion maybe are competitively adsorbed on pure aluminum. It was confirmed by the exponential decrease of pitting potential with log of [Cl - ] around 0.025 M of [Cl - ] and linear decrease of the pitting potential. From the above results, unlike magnesium, alloying elements with higher electron negativity, lowering isoelectric point (ISE), are recommended to be added to improve pitting corrosion resistance of aluminum and its alloys in neutral solutions as well as their galvanic corrosion resistance in weakly basic solutions

  15. Effects of Mg on corrosion resistance of Al galvanically coupled to Fe

    Energy Technology Data Exchange (ETDEWEB)

    Hyun, Youngmin; Kim, Heesan [Hongik Univ., Sejong (Korea, Republic of)

    2013-01-15

    Effects of magnesium and pH on corrosion of aluminum galvanically coupled to iron have studied by using potentio- dynamic and static tests for polarization curves, Mott-Schottky test for analysis of semiconductor property, and GD-AES and XPS for film analysis. Pitting potential was sensitive to magnesium as an alloying element but not to pH, while passive current was sensitive to pH but not to magnesium. It was explained with, instead of point defect model (PDM), surface charge model describing that the ingression of chloride depends on the state of surface charge and passive film at film/solution interface is affected by pH. In addition, galvanic current of aluminum electrically coupled to iron was not affected by magnesium in pH 8.4, 0.2M citrate solution but was increased by magnesium at the solution of pH 9.1. The galvanic current at pH 9.1 increased with time at the initial stage and after the exposure of about 200 minute, decreased and stabilized. The behavior of the galvanic current was related with the concentration of magnesium at the surface. It agreed with the depletion of magnesium at the oxide surface by using glow discharge atomic emission spectroscopy (GD-AES). In addition, pitting potential of pure aluminum was reduced in neutral pH solution where chloride ion maybe are competitively adsorbed on pure aluminum. It was confirmed by the exponential decrease of pitting potential with log of [Cl{sup -}] around 0.025 M of [Cl{sup -}] and linear decrease of the pitting potential. From the above results, unlike magnesium, alloying elements with higher electron negativity, lowering isoelectric point (ISE), are recommended to be added to improve pitting corrosion resistance of aluminum and its alloys in neutral solutions as well as their galvanic corrosion resistance in weakly basic solutions.

  16. Microbiologically influenced corrosion of galvanized steel by Desulfovibrio sp. and Desulfosporosinus sp. in the presence of Ag–Cu ions

    Energy Technology Data Exchange (ETDEWEB)

    Ilhan-Sungur, Esra, E-mail: esungur@istanbul.edu.tr [Istanbul University, Faculty of Science, Department of Biology, 34134 Vezneciler, Istanbul (Turkey); Unsal-Istek, Tuba [Istanbul University, Faculty of Science, Department of Biology, 34134 Vezneciler, Istanbul (Turkey); Cansever, Nurhan [Yıldız Technical University, Faculty of Chemistry-Metallurgy, Metallurgical and Materials Engineering Department, 34210 Esenler, Istanbul (Turkey)

    2015-07-15

    The effects of Ag–Cu ions on the microbiologically induced corrosion of galvanized steel in the presence of Desulfovibrio sp. and Desulfosporosinus sp. were investigated. The corrosion behavior of galvanized steel was analyzed by potentiodynamic polarization and electrochemical impedance spectroscopy. The biofilm, corrosion products and Ag–Cu ions on the surfaces were investigated by using scanning electron microscopy, energy dispersive X-ray spectrometry and elemental mapping. The biofilm layer formed by the Desulfovibrio sp. was stable covering the all surface of galvanized steel coupons, while that by Desulfosporosinus sp. was intermittent, highly porous and heterogeneous. It was found that both of the sulfate reducing bacteria species accelerated corrosion of the galvanized steel. However, it was detected that Desulfosporosinus sp. was more corrosive for galvanized steel than Desulfovibrio sp. Scanning electron microscopy images showed that Desulfovibrio sp. and Desulfosporosinus sp. in biofilm clustered into patches on the galvanized steel surface when the culture contained toxic Ag–Cu ions. The ions affected the growth of the sulfate reducing bacteria strains in different ways and hence the corrosion behaviors. It was observed that the Ag–Cu ions affected negatively growth of Desulfosporosinus sp. especially after 24 h of exposure leading to a decrease in the corrosion rate of galvanized steel. However, Desulfovibrio sp. showed more corrosive effect in the presence of the ions according to the ions-free culture. Energy dispersive X-ray spectrometry analysis showed that corrosion products on the surfaces were mainly composed of Zn, S, Na, O and P. - Highlights: • Galvanized steel was corroded by Desulfosporosinus sp. and Desulfovibrio sp. • Desulfosporosinus sp. is more corrosive than Desulfovibrio sp. • The Ag–Cu ions affected corrosion behavior of Desulfosporosinus sp. and Desulfovibrio sp. on galvanized steel.

  17. Microbiologically influenced corrosion of galvanized steel by Desulfovibrio sp. and Desulfosporosinus sp. in the presence of Ag–Cu ions

    International Nuclear Information System (INIS)

    Ilhan-Sungur, Esra; Unsal-Istek, Tuba; Cansever, Nurhan

    2015-01-01

    The effects of Ag–Cu ions on the microbiologically induced corrosion of galvanized steel in the presence of Desulfovibrio sp. and Desulfosporosinus sp. were investigated. The corrosion behavior of galvanized steel was analyzed by potentiodynamic polarization and electrochemical impedance spectroscopy. The biofilm, corrosion products and Ag–Cu ions on the surfaces were investigated by using scanning electron microscopy, energy dispersive X-ray spectrometry and elemental mapping. The biofilm layer formed by the Desulfovibrio sp. was stable covering the all surface of galvanized steel coupons, while that by Desulfosporosinus sp. was intermittent, highly porous and heterogeneous. It was found that both of the sulfate reducing bacteria species accelerated corrosion of the galvanized steel. However, it was detected that Desulfosporosinus sp. was more corrosive for galvanized steel than Desulfovibrio sp. Scanning electron microscopy images showed that Desulfovibrio sp. and Desulfosporosinus sp. in biofilm clustered into patches on the galvanized steel surface when the culture contained toxic Ag–Cu ions. The ions affected the growth of the sulfate reducing bacteria strains in different ways and hence the corrosion behaviors. It was observed that the Ag–Cu ions affected negatively growth of Desulfosporosinus sp. especially after 24 h of exposure leading to a decrease in the corrosion rate of galvanized steel. However, Desulfovibrio sp. showed more corrosive effect in the presence of the ions according to the ions-free culture. Energy dispersive X-ray spectrometry analysis showed that corrosion products on the surfaces were mainly composed of Zn, S, Na, O and P. - Highlights: • Galvanized steel was corroded by Desulfosporosinus sp. and Desulfovibrio sp. • Desulfosporosinus sp. is more corrosive than Desulfovibrio sp. • The Ag–Cu ions affected corrosion behavior of Desulfosporosinus sp. and Desulfovibrio sp. on galvanized steel

  18. Photo-electrochemical Investigation of Radiation-Enhanced Galvanic Coupling and Hydrogen Permeation in TPBAR-related Materials

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, G. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-10-02

    Research conducted in FY17 used photo-electrochemical methods to investigate the potential for radiationenhanced galvanic coupling in tritium-producing burnable absorber rod (TPBAR) materials. Specifically, a laboratory electrochemical cell was coupled with UV light in order to perform electrochemical opencircuit voltage and galvanic current measurements, techniques that have been used successfully in previous studies to replicate galvanic processes in reactor settings. UV irradiation can mimic reactor-like behavior because, similar to both directly and indirectly ionizing radiation, UV photons with energy greater than the band gap of the material will generate free charge carriers (electrons and holes) and can substantially alter the passivating effect of metal oxides.

  19. Photo-electrochemical Investigation of Radiation-Enhanced Galvanic Coupling and Hydrogen Permeation in TPBAR-related Materials

    International Nuclear Information System (INIS)

    Larsen, G.

    2017-01-01

    Research conducted in FY17 used photo-electrochemical methods to investigate the potential for radiationenhanced galvanic coupling in tritium-producing burnable absorber rod (TPBAR) materials. Specifically, a laboratory electrochemical cell was coupled with UV light in order to perform electrochemical opencircuit voltage and galvanic current measurements, techniques that have been used successfully in previous studies to replicate galvanic processes in reactor settings. UV irradiation can mimic reactor-like behavior because, similar to both directly and indirectly ionizing radiation, UV photons with energy greater than the band gap of the material will generate free charge carriers (electrons and holes) and can substantially alter the passivating effect of metal oxides.

  20. Microstructure and failure behavior of dissimilar resistance spot welds between low carbon galvanized and austenitic stainless steels

    International Nuclear Information System (INIS)

    Marashi, P.; Pouranvari, M.; Amirabdollahian, S.; Abedi, A.; Goodarzi, M.

    2008-01-01

    Resistance spot welding was used to join austenitic stainless steel and galvanized low carbon steel. The relationship between failure mode and weld fusion zone characteristics (size and microstructure) was studied. It was found that spot weld strength in the pullout failure mode is controlled by the strength and fusion zone size of the galvanized steel side. The hardness of the fusion zone which is governed by the dilution between two base metals, and fusion zone size of galvanized carbon steel side are dominant factors in determining the failure mode

  1. Is galvanic corrosion between titanium alloy and stainless steel spinal implants a clinical concern?

    Science.gov (United States)

    Serhan, Hassan; Slivka, Michael; Albert, Todd; Kwak, S Daniel

    2004-01-01

    Surgeons are hesitant to mix components made of differing metal classes for fear of galvanic corrosion complications. However, in vitro studies have failed to show a significant potential for galvanic corrosion between titanium and stainless steel, the two primary metallic alloys used for spinal implants. Galvanic corrosion resulting from metal mixing has not been described in the literature for spinal implant systems. To determine whether galvanic potential significantly affects in vitro corrosion of titanium and stainless steel spinal implant components during cyclical compression bending. Bilateral spinal implant constructs consisting of pedicle screws, slotted connectors, 6.35-mm diameter rods and a transverse rod connector assembled in polyethylene test blocks were tested in vitro. Two constructs had stainless steel rods with mixed stainless steel (SS-SS) and titanium (SS-Ti) components, and two constructs had titanium rods with mixed stainless steel (Ti-SS) and titanium (Ti-Ti) components. Each construct was immersed in phosphate-buffered saline (pH 7.4) at 37 C and tested in cyclic compression bending using a sinusoidal load-controlling function with a peak load of 300 N and a frequency of 5 Hz until a level of 5 million cycles was reached. The samples were then removed and analyzed visually for evidence of corrosion. In addition, scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) were used to evaluate the extent of corrosion at the interconnections. None of the constructs failed during testing. Gross observation of the implant components after disassembly revealed that no corrosion had occurred on the surface of the implants that had not been in contact with another component. The Ti-Ti interfaces showed some minor signs of corrosion only detectable using SEM and EDS. The greatest amount of corrosion occurred at the SS-SS interfaces and was qualitatively less at the SS-Ti and Ti-SS interfaces. The results from this study indicate

  2. Solid oxide galvanic cell for determination of Gibbs energy of formation of Tb6UO12(s)

    International Nuclear Information System (INIS)

    Sahu, Manjulata; Dash, Smruti

    2013-01-01

    Citrate-nitrate combustion method was used to synthesise Tb 6 UO 12 (s). Gibbs energy of formation of Tb 6 UO 12 (s) was measured using solid oxide galvanic cell in the temperature range 957-1175 K. (author)

  3. Measurement of adhesion properties between topcoat paint and metallized/galvanized steel with surface energy measurement equipment.

    Science.gov (United States)

    2013-09-01

    The objectives of this research project are: (1) Compare the adhesion properties of NEPCOAT-approved topcoat paint over : metallized or galvanized steel. Use surface-energy measuring technique to characterize the wetting properties of the liqui...

  4. Laboratory studies of galvanic corrosion. III. Effect of velocity in NaCl and substitute ocean water

    International Nuclear Information System (INIS)

    Mansfeld, F.; Kenkel, J.V.

    1977-01-01

    The galvanic corrosion behavior of 4340 steel coupled to Type 304 stainless steel, Cu, Ti-6Al-4V, Al 2024, Al 6061, and zinc has been studied in 3.5 percent NaCl and ASTM substitute ocean water as a function of velocity using a rotating galvanic couple electrode holder. For steel coupled to Type 304 stainless steel, Cu or Ti, the galvanic current generally increases proportional to the square root of the rotation speed in both media. The increase is, however, smaller in the substitute ocean water. For couples involving Al alloys and Zn, the galvanic current has a more complicated dependence on velocity in substitute ocean water than in 3.5 percent NaCl

  5. Application of Boundary Element Method in Galvanic Corrosion Analysis for Metallic Materials used in Nuclear Power Plant

    International Nuclear Information System (INIS)

    Zaifol Samsu; Muhamad Daud; Siti Radiah Mohd Kamarudin

    2011-01-01

    Boundary element method (BEM) is a numerical technique that used for modeling infinite domain as is the case for galvanic corrosion analysis. This paper presents the application of boundary element method for galvanic corrosion analysis between two different metallic materials. Aluminium (Al), and zinc (Zn) alloys were used separately coupled with the Carbon Steel (CS) in natural seawater. The measured conductivity of sea water is 30,800 μS/ cm at ambient temperature. Computer software system based on boundary element likes BEASY and ABAQUS can be used to accurately model and simulate the galvanic corrosion. However, the BEM based BEASY program will be used reasonably for predicting the galvanic current density distribution of coupled Al-CS and Zn-CS in this study. (author)

  6. Advanced cold rolled steels for automotive applications

    Energy Technology Data Exchange (ETDEWEB)

    Hofmann, Harald; Mattissen, Dorothea; Schaumann, Thomas Wilhelm [ThyssenKrupp Steel AG, Center of Materials Excellence, Dortmund (Germany)

    2009-01-15

    Advanced high-strength steels offer a great potential for the further development of automobile bodies-in-white due to their combined mechanical properties of high formability and strength. They represent the first choice in material selection for strength and crash-relevant parts with challenging geometries. The intensive development of multiphase steels by ThyssenKrupp Steel has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex-phase steels are currently produced in addition to cold rolled dual phase (DP) and retained austenite (RA) or transformation induced plasticity (TRIP) steels. New continuously annealed grades of steel are being developed with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for the high demands of structural automobile components. These steels make use of the classic advantages of microalloying as well as the principles of DP steels and RA / TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (orig.)

  7. Optimal design of galvanic corrosion protection systems for offshore wind turbine support structures

    DEFF Research Database (Denmark)

    Sarhadi, Ali; Abrahamsen, Asger Bech; Stolpe, Mathias

    2018-01-01

    the optimized anodes on the support structure, and finally evaluating the protective potential on the structure during the lifetime by calling the finite element (FE) software COMSOL. An algorithm based on Sequential Quadratic Programming (SQP) is used for optimizing the number and dimensions of the anodes...... the electrical isolation degradation of the structure coating as well as the mass reduction of the anodes during the CP lifetime. The performance of the proposed optimization process is examined on a mono bucket inspired (with some simplifications) by the Dogger Bank metrological mast in England. The optimized......The current work addresses a mass/cost optimization procedure for galvanic anode cathodic protection (GACP) systems based on both cathodic protection (CP) standards and numerical simulation. An approach is developed for optimizing the number and dimensions of the galvanic anodes, distributing...

  8. Immobilization of heavy metals arising sludge galvanic, in glass ceramic material

    International Nuclear Information System (INIS)

    Felisberto, R.; Santos, M.C.; Basegio, T.; Bergmann, C.P.

    2016-01-01

    The use of galvanic sludge in the glass-ceramic formulation for immobilizing environmentally harmful materials is consolidated in more developed countries as raw material in the formulation of new materials. In this work, we have used galvanic sludge provided by a metallurgical company located in Vale dos Sinos, RS. The sludge was dried at 105°C and mixed with soda-lime glass in proportions of 1, 5, 10 and 20%, relative to the glass mass. Its composition was determined by FRX, and evaluated for leaching (NBR 10005) and solubilization (NBR 10006). The specimens (CPs) were burned at temperatures 750, 800 and 850°C, also submitted to the tests. The sludge, Class I - dangerous, presented Se content greater than provisions of NBR 10004. It was possible to immobilize the heavy metals at a temperature of 850°C for specimens of the F1 formulation, having been thus classified as Class II B Inert Residue. (author)

  9. Anticorrosive Performance of Zinc Phosphate Coatings on Mild Steel Developed Using Galvanic Coupling

    Directory of Open Access Journals (Sweden)

    M. Arthanareeswari

    2013-01-01

    Full Text Available The anticorrosive performance of zinc phosphate coatings developed by galvanic coupling technique on mild steel substrates using the cathode materials such as titanium (Ti, copper (Cu, brass (BR, nickel (Ni, and stainless steel (SS is elucidated in this study. Thermal and chemical stability tests, immersion test in 3.5% NaCl, ARE salt droplet test, and salt spray test were carried out. The study reveals that the mild steel substrates phosphated under galvanically coupled condition showed better corrosion resistance than the one coated without coupling. The open circuit potential (OCP of phosphated mild steel panels in 3.5% NaCl was found to be a function of phosphate coating weight and porosity of the coating.

  10. A Facile Fabrication of Silver-Coated Copper Nanowires by Galvanic Replacement

    Directory of Open Access Journals (Sweden)

    Xin He

    2016-01-01

    Full Text Available We demonstrated a general strategy to fabricate silver-coated copper nanowires by a galvanic replacement, which is guided by the chemical principle that metal ions (silver ions with a relatively high reduction potential can galvanically etch nanostructure made from a less metal (copper. Well-dispersed and high-yielded copper nanowires were initially synthesized and then introduced into silver-ammonia solution for the growth of silver nanocrystals on the nanowire surfaces under vigorous oscillation. The results of X-ray diffraction, scanning electron microscope, and transmission electron microscope revealed that the silver nanocrystals were uniformly distributed on the copper nanowire surfaces to form Cu-Ag heterostructures. The concentration of silver-ammonia solution and the time of replacement reaction determine the size and density of the silver nanocrystals. Our investigation might pave the way to the synthesis of other bimetallic nanostructures via a facile, fast, and economical route.

  11. Large-scale synthesis of Tellurium nanostructures via galvanic displacement of metals

    Science.gov (United States)

    Kok, Kuan-Ying; Choo, Thye-Foo; Ubaidah Saidin, Nur; Rahman, Che Zuraini Che Ab

    2018-01-01

    Tellurium (Te) is an attractive semiconductor material for a wide range of applications in various functional devices including, radiation dosimeters, optical storage materials, thermoelectric or piezoelectric generators. In this work, large scale synthesis of tellurium (Te) nanostructures have been successfully carried out in different concentrations of aqueous solutions containing TeO2 and NaOH, by galvanic displacements of Zn and Al which served as the sacrificial materials. Galvanic displacement process is cost-effective and it requires no template or surfactant for the synthesis of nanostructures. By varying the concentrations of TeO2 and NaOH, etching temperatures and etching times, Te nanostructures of various forms of nanostructures were successfully obtained, ranging from one-dimensional needles and rod-like structures to more complex hierarchical structures. Microscopy examinations on the nanostructures obtained have shown that both the diameters and lengths of the Te nanostructures increased with increasing etching temperature and etching time.

  12. Galvanic corrosion of Al 1S and Al 57S in demineralised water

    International Nuclear Information System (INIS)

    Chouthai, S.S.; Shibad, P.R.; Gadiyar, H.S.

    1987-01-01

    Experiments were conducted on A1-1S and A1-57S to investigate the effect of galvanic coupling between the two on the corrosion rates, on exposure to demineralised water at room temperature. The results indicated that such galvanic effects were not observed. Specimens pretreated in 2 per cent sodium oxalate and also in 3 per cent oxalic acid showed lower corrosion rates as compared to specimens without any treatment. AES studies carried out on A1-1S and A1-57S both untreated and treated in 2 per cent sodium oxalate and in 3 per cent oxalic acid solution revealed bulk of the passive film to be an oxide of aluminium with differences in thicknesses for the two materials. Thinner films were seen on A1-57S as compared to A1-1S. (author). 5 tables, 7 figures

  13. Anticorrosive Behavior and Porosity of Tricationic Phosphate and Zirconium Conversion Coating on Galvanized Steel

    Science.gov (United States)

    Velasquez, Camilo S.; Pimenta, Egnalda P. S.; Lins, Vanessa F. C.

    2018-05-01

    This work evaluates the corrosion resistance of galvanized steel treated with tricationic phosphate and zirconium conversion coating after painting, by using electrochemical techniques, accelerated and field corrosion tests. A non-uniform and heterogeneous distribution of zirconium on the steel surface was observed due to preferential nucleation of the zirconium on the aluminum-rich sites on the surface of galvanized steel. The long-term anti-corrosion performance in a saline solution was better for the phosphate coating up to 120 days. The coating capacitance registered a higher increase for the zirconium coatings than the phosphate coatings up to 120 days of immersion. This result agrees with the higher porosity of zirconium coating in relation to the phosphate coating. After 3840 h of accelerated corrosion test, and after 1 year of accelerated field test, zirconium-treated samples showed an average scribe delamination length higher than the phosphate-treated samples.

  14. Synthesis and electrochemical properties of composite galvanic Ni with carbon nanomaterials and PVD Mo coatings

    International Nuclear Information System (INIS)

    Drozdovich, V.B.; Chayeuski, V.V.; Zhdanok, S.A.; Barkovskaya, M.M.

    2011-01-01

    Double layer coatings Ni – Mo were obtained by electrolytic deposition of galvanic Ni and following arc PVD deposition of molybdenum. The ion plating coatings Mo on Ni foil and composition electrolytic Ni coatings with carbon nanomaterials (CNM) deposited on mild steel has been also investigated. Composite galvanic Ni coatings with CNM and ion plating coatings Mo contain separately obtained cubic α-Mo phase as well as fragmentary solid solution Mo in Ni. Such coatings exclude hydrogenation of Ni foundation in alkaline solution and possess enlarged electrocatalytic properties while emitting hydrogen and oxygen. Availability of carbon based nanomaterials in combined coatings is cause of an active absorption hydrogen after cathodic polarization. A formation on the surface layer of nanostructure solid solution (Ni, Mo) after compression plasma flows treatment with fixed parameters of patterns Mo/Ni/ mild steel take place. (authors)

  15. Corrosion control of galvanized steel using a phosphate/calcium ion inhibitor mixture

    International Nuclear Information System (INIS)

    Zin, I.M.; Lyon, S.B.; Pokhmurskii, V.I.

    2003-01-01

    The corrosion inhibition of galvanized steel was studied in artificial acid rain solution using extracts of pigments normally used in organic coatings for corrosion control. It was established that a combination of zinc phosphate/molybdate and calcium ion exchange silica has a significant synergetic anticorrosion effect in the acid rain solution compared to the pigments used alone. Further, the charge transfer resistance of galvanized steel in acid rain solution saturated by the above pigment blend approaches that of strontium chromate in artificial acid rain solution. Use of the pigment blend was found to lead to development of a protective film, which is thought to be a complex mixture of calcium phosphates and zinc phosphate

  16. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Blanda, Giuseppe [Laboratorio di Chimica Fisica Applicata, Dipartimento di Ingegneria Chimica Gestionale Informatica Meccanica, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia [Dipartimento di Ingegneria Civile, Ambientale, Aerospaziale, dei Materiali, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Piazza, Salvatore; Sunseri, Carmelo [Laboratorio di Chimica Fisica Applicata, Dipartimento di Ingegneria Chimica Gestionale Informatica Meccanica, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Inguanta, Rosalinda, E-mail: rosalinda.inguanta@unipa.it [Laboratorio di Chimica Fisica Applicata, Dipartimento di Ingegneria Chimica Gestionale Informatica Meccanica, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy)

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO{sub 4}·H{sub 2}O; HA, Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO{sub 3}){sub 2}·4H{sub 2}O and NH{sub 4}H{sub 2}PO{sub 4} by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50 °C for all deposition times, while at 25 °C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. - Highlights: • Brushite/hydroxyapatite coatings were obtained by a galvanic deposition method. • Galvanic deposition is simple and cheap and does not require external power supply. • Temperature is a key parameter to control composition and morphology of coatings. • Ca/P ratio changes with deposition time, from about 1 up to an optimum value of 1.7. • Compact and adherent layer covering substrate surface were obtained on 316LSS.

  17. The galvanic nature of synapse and the physicochemical aspects of nerve action.

    Science.gov (United States)

    Ghouri, M S; Shibata, S

    1984-04-01

    All electrode reactions are either electrochemical oxidation or electrochemical reduction reactions and therefore membrane potentials are produced by redox reactions. Postsynaptic potentials are the result of spontaneous galvanic electrochemical changes produced by neurotransmitters. Action potentials denote microelectrolysis along the axon length. Threshold is proportional to charge and the higher the threshold the greater the potential energy. Resting membrane potential is thermodynamically controlled whereas action potential is kinetically controlled phenomenon.

  18. Intracavity OptoGalvanic Spectroscopy not suitable for ambient level radiocarbon detection.

    Science.gov (United States)

    Paul, Dipayan; Meijer, Harro A J

    2015-09-01

    IntraCavity OptoGalvanic Spectroscopy as a radiocarbon detection technique was first reported by the Murnick group at Rutgers University, Newark, NJ, in 2008. This technique for radiocarbon detection was presented with tremendous potentials for applications in various fields of research. Significantly cheaper, this technique was portrayed as a possible complementary technique to the more expensive and complex accelerator mass spectrometry. Several groups around the world started developing this technique for various radiocarbon related applications. The IntraCavity OptoGalvanic Spectroscopy setup at the University of Groningen was constructed in 2012 in close collaboration with the Murnick group for exploring possible applications in the fields of radiocarbon dating and atmospheric monitoring. In this paper we describe a systematic evaluation of the IntraCavity OptoGalvanic Spectroscopy setup at Groningen for radiocarbon detection. Since the IntraCavity OptoGalvanic Spectroscopy setup was strictly planned for dating and atmospheric monitoring purposes, all the initial experiments were performed with CO2 samples containing contemporary levels and highly depleted levels of radiocarbon. Because of recurring failures in differentiating the two CO2 samples, with the radiocarbon concentration 3 orders of magnitude apart, CO2 samples containing elevated levels of radiocarbon were prepared in-house and experimented with. All results obtained thus far at Groningen are in sharp contrast to the results published by the Murnick group and rather support the results put forward by the Salehpour group at Uppsala University. From our extensive test work, we must conclude that the method is unsuited for ambient level radiocarbon measurements, and even highly enriched CO2 samples yield insignificant signal.

  19. Measurement and analysis of channel attenuation characteristics for an implantable galvanic coupling human-body communication.

    Science.gov (United States)

    Zhang, Shuang; Pun, Sio Hang; Mak, Peng Un; Qin, Yu-Ping; Liu, Yi-He; Vai, Mang I

    2016-11-14

    In this study, an experiment was designed to verify the low power consumption of galvanic coupling human-body communication. A silver electrode (silver content: 99%) is placed in a pig leg and a sine wave signal with the power of 0 dBm is input. Compared with radio frequency communication and antenna transmission communication, attenuation is reduced by approximately 10 to 15 dB, so channel characteristics are highly improved.

  20. Electrodeposition, characterization and corrosion investigations of galvanic tin-zinc layers from pyrophosphate baths

    OpenAIRE

    STOPIC MILENA D.; FRIEDRICH BERND G.

    2016-01-01

    Tin-zinc alloy deposits are recognized as a potential alternative to toxic cadmium as corrosion resistant coatings. Tin-zinc alloy layers offer outstanding corrosion protection for steel by combining the barrier protection of tin with the galvanic protection of zinc. Tin-zinc coatings have been used on the chassis of electrical and electronic apparatus and on critical automotive parts such as fuel and brake line components. In this study, tin-zinc alloy deposits were successfully prepared fro...

  1. Potentiometric titration of zinc and cadmium in electrolytes of in galvanic baths

    International Nuclear Information System (INIS)

    Kosyuga, E.A.; Kalugin, A.A.; Gur'ev, I.A.

    1979-01-01

    The method of potentiometric titration of zinc and cadmium by complexone 3 in electrolytes of galvanic baths using sulphide - silver electrode for determining the finite point of titration is suggested. Copper (2) ions are proposed as indicator ions. The potentiometric determination should be performed at pH=10. The method is verified on model electrolyte solutions and on the electrolyte solutions of operating baths.The technique can be used for automatic control. The time for analysis is 10 minutes

  2. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel

    International Nuclear Information System (INIS)

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-01-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO_4·H_2O; HA, Ca_1_0(PO_4)_6(OH)_2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO_3)_2·4H_2O and NH_4H_2PO_4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50 °C for all deposition times, while at 25 °C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. - Highlights: • Brushite/hydroxyapatite coatings were obtained by a galvanic deposition method. • Galvanic deposition is simple and cheap and does not require external power supply. • Temperature is a key parameter to control composition and morphology of coatings. • Ca/P ratio changes with deposition time, from about 1 up to an optimum value of 1.7. • Compact and adherent layer covering substrate surface were obtained on 316LSS.

  3. Protection of Steel Corrosion in Concrete Members by the Combination of Galvanic Anode and Nitrite Penetration

    Directory of Open Access Journals (Sweden)

    Minobu Aoyama

    2014-01-01

    Full Text Available Chloride induced-corrosion of steel bars in concrete can make cracks and exfoliation in near-surface regions in reinforced concrete structures. In this paper, we described the basic concept and practice of steel bars corrosion protection method by the combination of galvanic anode (zinc wire and the penetration of nitrite ions from mortar layers containing a large amount of lithium nitrite.

  4. Fire tests to study heat insulation scenario of galvanized rolling shutters sprayed with intumescent coatings

    International Nuclear Information System (INIS)

    Chuang, Ying-Ji; Chuang, Ying-Hung; Lin, Ching-Yuan

    2009-01-01

    The purpose of this study, through standard furnace fire tests and a natural fire test, is to analyze the heat insulation behavior of galvanized rolling shutters sprayed with intumescent coatings. The following experiments and associated estimations demonstrated that in the 1-h standard fire-resisting tests, the radiant heat flux at a measuring point horizontally 1 m away from the center of an unexposed surface the radiation could reach 4.64 W/cm 2 for the traditional uninsulated galvanized rolling shutter, and that the radiant heat flux would be substantially decreased to 0.22 W/cm 2 for one with intumescent coating of 0.3 mm target thickness, which, during the heating process, expanded about 100 times in volume and then generated a certain insulation effect. Therefore the intumescent coatings on galvanized rolling shutters have been proved by this study to be a feasible method of insulation, which can be applied in the future fire compartment design of buildings.

  5. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Directory of Open Access Journals (Sweden)

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  6. Galvanic Corrosion of Lead by Iron (Oxyhydr)Oxides: Potential Impacts on Drinking Water Quality.

    Science.gov (United States)

    Trueman, Benjamin F; Sweet, Gregory A; Harding, Matthew D; Estabrook, Hayden; Bishop, D Paul; Gagnon, Graham A

    2017-06-20

    Lead exposure via drinking water remains a significant public health risk; this study explored the potential effects of upstream iron corrosion on lead mobility in water distribution systems. Specifically, galvanic corrosion of lead by iron (oxyhydr)oxides was investigated. Coupling an iron mineral cathode with metallic lead in a galvanic cell increased lead release by 531 μg L -1 on average-a 9-fold increase over uniform corrosion in the absence of iron. Cathodes were composed of spark plasma sintered Fe 3 O 4 or α-Fe 2 O 3 or field-extracted Fe 3 O 4 and α-FeOOH. Orthophosphate immobilized oxidized lead as insoluble hydroxypyromorphite, while humic acid enhanced lead mobility. Addition of a humic isolate increased lead release due to uniform corrosion by 81 μg L -1 and-upon coupling lead to a mineral cathode-release due to galvanic corrosion by 990 μg L -1 . Elevated lead in the presence of humic acid appeared to be driven by complexation, with 208 Pb and UV 254 size-exclusion chromatograms exhibiting strong correlation under these conditions (R 2 average = 0.87). A significant iron corrosion effect was consistent with field data: lead levels after lead service line replacement were greater by factors of 2.3-4.7 at sites supplied by unlined cast iron distribution mains compared with the alternative, lined ductile iron.

  7. Thermal Analysis Of Cover Plate Of Galvanizing Bath Tub At Bridge amp Roof Co. I Ltd. By Shape Modification

    Directory of Open Access Journals (Sweden)

    Anirban Jana

    2015-08-01

    Full Text Available This project is aimed for thermally analyzing stress and strain on cover plate of galvanizing bath tub at Bridge amp Roof co. I Ltd in order to maintain 450C in bath tub. Along with analysis part cover plate shape was modified due to its continuous use amp prevailing conditions at the workshop. The cover plate consist of insulating materials compacted to retain the heat in the bath tub. The thermal convection of air is less than thermal resistance of insulating materials used thus heat loss is negligible. Thermal convection air 0.0579 w m k Thermal Resistance Insulator 7.046 w m k. Thermal analysis report show at 450C. Deformation is effecting end portion 2-3 mm. Stress amp Strain at that portion is also low 0.1-0.3 Mpa. Heat transfer of air is more than insulating materials. Thus Heat transfer rate of Insulating materials being low they dont conduct heat from the bath tub to the atmosphere. So temperature of the bath tub is maintained. QA 1806.25 W Heat transfer rate of Air by convection QI 270.43 W Heat transfer rate of Insulation materials

  8. Study for determination of industrial water corrosivity in Kashan Fajre Sepahan Galvanizing Mills during 2005-2006 Iran.

    Science.gov (United States)

    Rabbani, D; Miranzadeh, M B; Motlagh, A Ahmadi

    2008-01-01

    This research was carried out in Kashan Fajre Sepahan Galvanizing mills (KFSGM) for evaluation of water corrosivity during 2005-2006. A total of 18 samples were taken from various points of the water supply system for testing the specific parameters and calculation Langelier Index (LI), Ryznar Index (RI) and Pukorious Index (PI). This research showed that in raw water (sand filter effluent) LI were positive as well as RI and PI were lower than 7 which means that mentioned water is not corrosive. Also LI in treated water by reverse osmosis process was negative and RI and PI were higher than 7, so, this water has corrosive properties. Finally, calculated indexes indicate that according to LI, conditioned water is not corrosive but based on RI and P. this water tend to corrosivity which this findings is compatible with literature review statement. So it is recommended that, for water conditioning addition of preservative chemicals to be continued but at the same time another alternatives such as pH adjustment, air stripping and deoxygenating, control of carbonate concentration and split flow treatment should be studied.

  9. The Fe-Cr-Zn system in relation with the galvanizing process in chromium-added zinc bath

    Energy Technology Data Exchange (ETDEWEB)

    Reumont, G.; Mathon, M.; Fourmentin, R.; Perrot, P. [LMPGM, UMR CNRS 8517, Univ. de Lille I, Villeneuve d' Ascq (France)

    2003-04-01

    Taking into account new experimental measurements, the Fe-Zn-Cr ternary system is critically modified at 460 C. A continuous solid solution between {zeta}-FeZn{sub 13} and CrZn{sub 13} compounds is shown but is shared at 460 C by the stable CrZn{sub 17} compound containing about 2 wt.% Fe. This ternary system is assessed with the CALPHAD method using the PARROT modulus of the Thermo-Calc software. The liquid and solid solution phases are modeled with Redlich-Kister-Muggianu equations. The intermetallic compounds {zeta}-(Fe,Cr)Zn{sub 13} and CrZn{sub 17} are treated as stoichiometric compounds in the binary systems. The experimental Fe and Cr solubilities at various temperatures modify the shape of the liquidus curve and are satisfying for industrial applications. A set of parameters consistent with most of the available experimental data on both phase diagram and solubility measurements is obtained by optimization. A comparison with previous experimental work is also presented and a reactional model between iron substrate and Zn-Cr bath is proposed. This optimization allows to interpret the growth of intermetallic layers and the formation of dross when galvanizing in Cr-added Zn bath. (orig.)

  10. Enhancement of opto-galvanic signals in the hollow cathode dark space: application to single colour 3-photon ionization of uranium

    International Nuclear Information System (INIS)

    Pradhan, S.; Manohar, K.G.; Marathe, A.; Rawat, V.S.; Sridhar, G.; Singh, S.; Jagatap, B.N.; Gantayet, L.M.

    1999-01-01

    Opto-galvanic effect in a hollow cathode lamp offers a very convenient method of spectroscopy of many elements of interest including refractory elements like uranium. The dependence of opto-galvanic signals on various discharge parameters like buffer gas pressure, buffer gas type, discharge current, diameter of the hollow cavity of the cathode etc. have been studied. Various mechanisms for the generation of opto-galvanic signals based on electron impact ionization and super elastic collisions have been proposed. It appears that both these processes do contribute to the opto-galvanic signals simultaneously, under specific discharge conditions

  11. Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

    International Nuclear Information System (INIS)

    Rafiqul, M I; Ishak, M; Rahman, M M

    2012-01-01

    It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

  12. Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

    Science.gov (United States)

    Rafiqul, M. I.; Ishak, M.; Rahman, M. M.

    2012-09-01

    It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

  13. Annealing treatments for producing cold-rolled low-silicon multi-phase steels for automotive applications

    Energy Technology Data Exchange (ETDEWEB)

    Vrieze, J.; Vortrefflich, W.; Winter, L. de [Applied Physical Metallurgy, Hoogovens Research and Development, Ijmuiden (Netherlands)

    2000-07-01

    Laboratory simulations of a hot-dip galvanizing line have been carried out on a 0.16%C-1.5%Mn-0.4%Si steel. It has been demonstrated that based on this steel composition materials with typical multi-phase properties can be produced on hot-dip galvanizing lines. By varying the process conditions a tensile strength between 570 and 650 MPa has been obtained. In addition, tensile tests at high strain rates have been carried out and the results have been compared with those of other non-multi-phase steel grades. (orig.)

  14. Electrochemical Behaviour and Galvanic Effects of Titanium Implants Coupled to Metallic Suprastructures in Artificial Saliva

    Science.gov (United States)

    Mellado-Valero, Ana; Igual Muñoz, Anna; Guiñón Pina, Virginia

    2018-01-01

    The aim of the present study is to analyze the electrochemical behavior of five different dental alloys: two cobalt-chromium alloys (CoCr and CoCr-c), one nickel-chromium-titanium alloy (NiCrTi), one gold-palladium alloy (Au), and one titanium alloy (Ti6Al4V), and the galvanic effect when they are coupled to titanium implants (TiG2). It was carried out by electrochemical techniques (open circuit measurements, potentiodynamic curves and Zero-Resistance Ammetry) in artificial saliva (AS), with and without fluorides in different acidic conditions. The studied alloys are spontaneously passivated, but NiCrTi alloy has a very narrow passive domain and losses its passivity in presence of fluorides, so is not considered as a good option for implant superstructures. Variations of pH from 6.5 to 3 in artificial saliva do not change the electrochemical behavior of Ti, Ti6Al4V, and CoCr alloys, and couples, but when the pH of the artificial saliva is below 3.5 and the fluoride content is 1000 ppm Ti and Ti6Al4V starts actively dissolving, and CoCr-c superstructures coupled to Ti show acceleration of corrosion due to galvanic effects. Thus, NiCrTi is not recommended for implant superstructures because of risk of Ni ion release to the body, and fluorides should be avoided in acidic media because Ti, Ti6Al4V, and CoCr-c superstructures show galvanic corrosion. The best combinations are Ti/Ti6Al4V and Ti/CoCr as alternative of noble gold alloys. PMID:29361767

  15. Application Of Fractal Dimension On Atmospheric Corrosion Of Galvanized Iron Roofing Material

    OpenAIRE

    Issa A.K; Abba. M. Aji

    2015-01-01

    Abstract Corrosion rates of galvanized iron roofing sheet In yola north eastern part of Nigeria were assessed and determined by weight loss method and scanner fractal analysis method. Scanning electronic machine SEM was used to transform corrosion coupons to electronic form for image j processing and analysing software The result of corrosion rates for these two methods after six months of the samples exposure in industrial. Coastal market and urban areas in the region are 1.51 1.079 1.051 0....

  16. A Review of Galvanically Isolated Impedance-Source DC–DC Converters

    DEFF Research Database (Denmark)

    Chub, Andrii; Vinnikov, Dmitri; Blaabjerg, Frede

    2016-01-01

    Impedance-source converters, an emerging technology in electric energy conversion, overcome limitations of conventional solutions by the use of specific impedance-source networks. Focus of this paper is on the topologies of galvanically isolated impedance-source dc-dc converters. These converters...... isolated dc-dc converters according to the element that transfers energy from the input to the output: a transformer, a coupled inductor, or their combination. This classification reveals advantages and disadvantages, as well as a wide space for further research. This paper also outlines the most promising...

  17. Less-Conventional Low-Consumption Galvanic Separated MOSFET-IGBT Gate Drive Supply

    Directory of Open Access Journals (Sweden)

    Jean Marie Vianney Bikorimana

    2017-01-01

    Full Text Available A simple half-bridge, galvanic separated power supply which can be short circuit proof is proposed for gate driver local supplies. The supply is made while hacking a common mode type filter as a transformer, as the transformer shows a good insulation, it has a very low parasitic capacitance between primary and secondary coils, and it is cost-effective. Very low standby losses were observed during lab experiments. This makes it compatible with energy efficient drives and solar inverters.

  18. [Use of magnetic therapy combined with galvanization and tissue electrophoresis in the treatment of trophic ulcers].

    Science.gov (United States)

    Alekseenko, A V; Gusak, V V; Stoliar, V F; Iftodiĭ, A G; Tarabanchuk, V V; Shcherban, N G; Naumets, A A

    1993-01-01

    The results of treatment of 86 patients with the use of magnetotherapy in combination with galvanization and intratissue electrophoresis are presented. To create an electric field, the "Potok-1" apparatus with a density of current equal to 0.05-0.1 mA/cm2 was employed. Simultaneously, the "MAG-30" apparatus for low-frequency magnetotherapy with induction of 30 mT and area of exposure of 20 cm2 was applied to a trophic ulcer site. The use of magnetogalvanotherapy in the complex of treatment of trophic ulcers of the lower extremities is recommended.

  19. Possibility of sorption purification of chromium comprising waste waters of galvanic production by inorganic ion exchangers

    International Nuclear Information System (INIS)

    Khaynakov, S.A.; Likov, E.P.; Bortun, A.I.; Belyukov, V.N.

    1986-01-01

    Present work is devoted to possibilities of sorption purification of chromium comprising waste waters of galvanic production by inorganic ion exchangers. Thus, the comparative study of sorption of chromium ions on anion exchanger A B-17 and on inorganic ion exchangers on the basis of hydrated titanium and zirconium dioxides in static and dynamic conditions is conducted. The influence of chromium ions concentration, solutions acidity (ph=1÷12) and presence of base electrolyte on sorption is studied. The state of chromium ions sorbed by inorganic ion exchangers is studied by means of infrared spectroscopy and spectroscopy. It is defined that inorganic sorbents could be used for chromium extraction from different solutions.

  20. Comparison of Metallurgical and Ultrasonic Inspections of Galvanized Steel Resistance Spot Welds

    International Nuclear Information System (INIS)

    Potter, Timothy J.; Ghaffari, Bita; Mozurkewich, George; Reverdy, Frederic; Hopkins, Deborah

    2006-01-01

    Metallurgical examination of galvanized steel resistance spot welds was used to gauge the capabilities of two ultrasonic, non-destructive, scanning techniques. One method utilized the amplitude of the echo from the weld faying surface, while the other used the spectral content of the echo train to map the fused area. The specimens were subsequently sectioned and etched, to distinguish the fused, zinc-brazed, and non-fused areas. The spectral maps better matched the metallurgical maps, while the interface-amplitude method consistently overestimated the weld size

  1. A finite-element simulation of galvanic coupling intra-body communication based on the whole human body.

    Science.gov (United States)

    Song, Yong; Zhang, Kai; Hao, Qun; Hu, Lanxin; Wang, Jingwen; Shang, Fuzhou

    2012-10-09

    Simulation based on the finite-element (FE) method plays an important role in the investigation of intra-body communication (IBC). In this paper, a finite-element model of the whole body model used for the IBC simulation is proposed and verified, while the FE simulation of the galvanic coupling IBC with different signal transmission paths has been achieved. Firstly, a novel finite-element method for modeling the whole human body is proposed, and a FE model of the whole human body used for IBC simulation was developed. Secondly, the simulations of the galvanic coupling IBC with the different signal transmission paths were implemented. Finally, the feasibility of the proposed method was verified by using in vivo measurements within the frequency range of 10 kHz-5 MHz, whereby some important conclusions were deduced. Our results indicate that the proposed method will offer significant advantages in the investigation of the galvanic coupling intra-body communication.

  2. Importance of temperature, pH, and boric acid concentration on rates of hydrogen production from galvanized steel corrosion

    International Nuclear Information System (INIS)

    Loyola, V.M.

    1982-01-01

    One of the known sources of hydrogen gas within a nuclear plant containment building during a LOCA is the high temperature corrosion of galvanized steel yielding hydrogen gas. The importance of this source of hydrogen will vary depending on the severity of the accident. In an accident which resulted in core degradation, for example, the major source of hydrogen would probably be the metal-water reaction of the zircaloy cladding, and the corrosion of galvanized steel would then become a relatively minor source of hydrogen. However, in an accident in which core degradation is avoided or limited to minor damage, the corrosion of galvanized steel, and presumably of other materials as well, would then become a major contributor to the buildup of hydrogen within containment. The purpose of this paper is to present the overall effects of temperature, pH, and boric acid concentration on the rate of hydrogen generation over a broad range of each parameter

  3. Evaluation of interface adhesion of hot-dipped zinc coating on TRIP steel with tensile testing and finite element calculation

    NARCIS (Netherlands)

    Song, G.M.; De Hosson, J.T.M.; Sloof, W.G.; Pei, Y.T.

    In this work, a methodology for the determination of the interface adhesion strength of zinc coating on TRIP steel is present. This method consists of a conventional tensile test in combination with finite element calculation. The relation between the average interface crack length and the applied

  4. Influence of increasing phosphate/silikate contents on the pitting and general corrosion of galvanized steel tubing and the corrosion of copper in warm water mixed installation systems

    International Nuclear Information System (INIS)

    Ehreke, J.; Stichel, W.

    1989-01-01

    In hot tap water (65 0 C) the influence of a mixture of phosphate/silicate inhibitor on the general, the pitting and the galvanic corrosion of galvanized steel tubes and the general corrosion of copper in mixed installations of both metals was investigated. Increasing concentration of inhibitors descreases the general corrosion rate of galvanized steel and copper. A worth mentioning reduction of pitting and galvanic corrosion of steel could be reached only with high concentrations of 5 mg/l P 2 O 5 and 30 mg/l SiO 2 . Galvannealed tubes are much more sensitive to pitting corrosion than galvanized ones. Referring to this they could not be inhibited. (orig.) [de

  5. Effect of the Type of Surface Treatment and Cement on the Chloride Induced Corrosion of Galvanized Reinforcements

    Science.gov (United States)

    Tittarelli, Francesca; Mobili, Alessandra; Vicerè, Anna Maria; Roventi, Gabriella; Bellezze, Tiziano

    2017-10-01

    The effect of a new passivation treatment, obtained by immersion of the galvanized reinforcements in a trivalent chromium salts based solution, on the chlorides induced corrosion has been investigated. To investigate also the effect of cement alkalinity on corrosion behaviour of reinforcements, concretes manufactured with three different European cements were compared. The obtained results show that the alternative treatment based on hexavalent chromium-free baths forms effective protection layers on the galvanized rebar surfaces. The higher corrosion rates of zinc coating in concrete manufactured with Portland cement compared to those recorded for bars in concrete manufactured with pozzolanic cement depends strongly on the higher chloride content at the steel concrete interface.

  6. In vitro cytotoxicity of galvanically coupled magnesium-titanium particles on human osteosarcoma SAOS2 cells: A potential cancer therapy.

    Science.gov (United States)

    Kim, Jua; Gilbert, Jeremy L

    2018-04-10

    Osteosarcoma is a malignant bone cancer that occurs mostly in children and young adults. This study investigated the cytotoxicity of Mg and Mg-Ti microparticles to human osteosarcoma cells. Osteosarcoma cells were killed in a dosage-dependent manner when cells, with a cell seeding density of 30,000 cells/cm 2 , were cultured with 0 to 2500 µg/mL of Mg or Mg-Ti in cell culture media for 24-72 h. Mg-Ti killed cells more effectively, where 1250 µg/mL of Mg-Ti killed cells completely by 24 h, while 2500 µg/mL of Mg killed nearly all cells, but not all. Killing due to particle corrosion occurred mostly during the first 24 h, and so the percent cell viability between 24 and 72 h showed not much variability. However, the measurement of live and dead cell numbers, over the timeframe of 24-72 h, showed more insight, such as cell recovery. If particle concentrations were low, the number of live cells increased after 24 h, indicating cell proliferation. If particle concentrations were high, the number of live cells either remained steady or decreased, indicating cell quiescence or continued killing, respectively. Increase in the number of dead cells also indicated killing, while plateau meant discontinued killing. In addition, repeated killing of recovered cells exhibited the same dose-dependent killing profile as the initial experiment, implying little development of cell resistance to treatment. These results, together, show that osteosarcoma cells are susceptible to killing by way of exposure to corroding particles, showing highly effective killing using the galvanic couple of Mg-Ti. © 2018 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2018. © 2018 Wiley Periodicals, Inc.

  7. In Situ Monitoring of Pb2+ Leaching from the Galvanic Joint Surface in a Prepared Chlorinated Drinking Water.

    Science.gov (United States)

    Ma, Xiangmeng; Armas, Stephanie M; Soliman, Mikhael; Lytle, Darren A; Chumbimuni-Torres, Karin; Tetard, Laurene; Lee, Woo Hyoung

    2018-02-20

    A novel method using a micro-ion-selective electrode (micro-ISE) technique was developed for in situ lead monitoring at the water-metal interface of a brass-leaded solder galvanic joint in a prepared chlorinated drinking water environment. The developed lead micro-ISE (100 μm tip diameter) showed excellent performance toward soluble lead (Pb 2+ ) with sensitivity of 22.2 ± 0.5 mV decade -1 and limit of detection (LOD) of 1.22 × 10 -6 M (0.25 mg L -1 ). The response time was less than 10 s with a working pH range of 2.0-7.0. Using the lead micro-ISE, lead concentration microprofiles were measured from the bulk to the metal surface (within 50 μm) over time. Combined with two-dimensional (2D) pH mapping, this work clearly demonstrated that Pb 2+ ions build-up across the lead anode surface was substantial, nonuniform, and dependent on local surface pH. A large pH gradient (ΔpH = 6.0) developed across the brass and leaded-tin solder joint coupon. Local pH decreases were observed above the leaded solder to a pH as low as 4.0, indicating it was anodic relative to the brass. The low pH above the leaded solder supported elevated lead levels where even small local pH differences of 0.6 units (ΔpH = 0.6) resulted in about four times higher surface lead concentrations (42.9 vs 11.6 mg L -1 ) and 5 times higher fluxes (18.5 × 10 -6 vs 3.5 × 10 -6 mg cm -2 s -1 ). Continuous surface lead leaching monitoring was also conducted for 16 h.

  8. Real-time monitoring of laser welding of galvanized high strength steel in lap joint configuration

    Science.gov (United States)

    Kong, Fanrong; Ma, Junjie; Carlson, Blair; Kovacevic, Radovan

    2012-10-01

    Two different cases regarding the zinc coating at the lap joint faying surface are selected for studying the influence of zinc vapor on the keyhole dynamics of the weld pool and the final welding quality. One case has the zinc coating fully removed at the faying surface; while the other case retains the zinc coating on the faying surface. It is found that removal of the zinc coating at the faying surface produces a significantly better weld quality as exemplified by a lack of spatters whereas intense spatters are present when the zinc coating is present at the faying surface. Spectroscopy is used to detect the optical spectra emitted from a laser generated plasma plume during the laser welding of galvanized high strength DP980 steel in a lap-joint configuration. A correlation between the electron temperature and defects within the weld bead is identified by using the Boltzmann plot method. The laser weld pool keyhole dynamic behavior affected by a high-pressure zinc vapor generated at the faying surface of galvanized steel lap-joint is monitored in real-time by a high speed charge-coupled device (CCD) camera assisted with a green laser as an illumination source.

  9. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel.

    Science.gov (United States)

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO4·H2O; HA, Ca10(PO4)6(OH)2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO3)2·4H2O and NH4H2PO4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50°C for all deposition times, while at 25°C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. Copyright © 2016 Elsevier B.V. All rights reserved.

  10. A Galvanic Intrabody Method for Assessing Fluid Flow in Unilateral Lymphoedema

    Directory of Open Access Journals (Sweden)

    Clement Ogugua Asogwa

    2017-06-01

    Full Text Available Lymphoedema is a disease associated with abnormal functioning of the lymph that leads to swelling of the body due to accumulation of tissue fluid on the affected area. Tissue fluid contains ions and electrolytes that affect electrical conductivity. The flow of tissue fluid helps to distribute vital nutrients and other important elements necessary for healthy living. When tissue fluid is stagnated, a high concentration of electrolytes accumulate on the affected area, which in turn affects an electrical signal passing through that area to be minimally attenuated in relation to a free-flowing fluid. We demonstrate that a galvanic coupled signal propagating along a lymphoedema affected limb could capture these changes by the amount of attenuation the propagating signal experiences in time. Our results show that average rate of signal attenuation on a lymphoedema affected part of the body could be as slow as 0.16 dB/min, while the rate of signal attenuation on a healthy part is as high as 1.83 dB/min. This means that fluid accumulation could slow down the exchange of body electrolytes up to twice less the rate on an unaffected contralateral part of the body. Monitoring these changes by observing the average rate of change of a galvanic coupled signal attenuation on the affected body part can be used for diagnosing early developments of oedema in the body and for evaluating recovery in response to treatment procedures.

  11. Solid Oxide Galvanic Cell to determine thermochemical data of Dy6UO12(s)

    International Nuclear Information System (INIS)

    Sahu, Manjulata; Dash, Smruti; Sen, B.K.; Venugopal, V.

    2010-01-01

    The rare earth elements such as Sm, Eu, Gd, and Dy have very high thermal neutron absorption cross sections and their oxides are utilized as burnable poisons in nuclear reactor to maintain constant reactivity of the core. These oxides form solid solution with urania as their ionic radii are within 20% of that of urania. Rare earth oxides-urania solid solutions are also beneficial in preventing oxidation of UO 2 (s). RE 6 UO I2 (s) (RE = rare earth) type of compounds are known to exist in RE-U-O system and their formation cannot be ruled out under transient conditions. The data on Gibbs energy of formation of compounds in RE-U-O system is therefore essential to predict the feasibility. Theoretically, the measurement of the e.m.f. of a suitable galvanic cell is one of the most accurate methods to obtain Gibbs energy of formation of compounds if e.m.f cell operates reversibly. In this study, the standard molar Gibbs energy of formation of Dy 6 UO I2 (s) was determined using solid oxide galvanic cell technique. The Gibbs energy of formation of Dy 6 UO 12 (s) is reported for the first time

  12. Defect detection and classification of galvanized stamping parts based on fully convolution neural network

    Science.gov (United States)

    Xiao, Zhitao; Leng, Yanyi; Geng, Lei; Xi, Jiangtao

    2018-04-01

    In this paper, a new convolution neural network method is proposed for the inspection and classification of galvanized stamping parts. Firstly, all workpieces are divided into normal and defective by image processing, and then the defective workpieces extracted from the region of interest (ROI) area are input to the trained fully convolutional networks (FCN). The network utilizes an end-to-end and pixel-to-pixel training convolution network that is currently the most advanced technology in semantic segmentation, predicts result of each pixel. Secondly, we mark the different pixel values of the workpiece, defect and background for the training image, and use the pixel value and the number of pixels to realize the recognition of the defects of the output picture. Finally, the defect area's threshold depended on the needs of the project is set to achieve the specific classification of the workpiece. The experiment results show that the proposed method can successfully achieve defect detection and classification of galvanized stamping parts under ordinary camera and illumination conditions, and its accuracy can reach 99.6%. Moreover, it overcomes the problem of complex image preprocessing and difficult feature extraction and performs better adaptability.

  13. Galvanic Corrosion among Different Combination of Orthodontic Archwires and Stainless Steel Brackets

    Directory of Open Access Journals (Sweden)

    Farzin Heravi

    2014-06-01

    Full Text Available Introduction: The aim of this study was to assess the galvanic behavior of different bracket and archwire combinations that are commonly used in orthodontic treatments. Methods: Three types of orthodontic archwires with a diameter of 0.016×0.022 inch and 80 standard edgewise maxillary central incisor brackets were selected. Three groups consisted of different wire-bracket couples and one group was just brackets as a control group. Each group had five samples. Four brackets were then connected to each wire by elastic bands made from electrochemically neutral material. The samples were immersed into capped containers of Fusayama-Meyer artificial saliva. After six weeks, the released nickel ions were quantified via ion absorption technique. The mean and the standard deviation of all four groups were calculated and the data were compared together with Kruskal-Wallis non-parametric statistical test. Results: The highest concentration of released nickel ions was for bracket+ steel archwire and the least for the bracket without archwire. Conclusion: There were not significant differences among experimental groups, so it could be concluded that galvanic corrosion would not be a serious consideration through orthodontic treatment.  

  14. Galvanically Decoupled Current Source Modules for Multi-Channel Bioimpedance Measurement Systems

    Directory of Open Access Journals (Sweden)

    Roman Kusche

    2017-10-01

    Full Text Available Bioimpedance measurements have become a useful technique in the past several years in biomedical engineering. Especially, multi-channel measurements facilitate new imaging and patient monitoring techniques. While most instrumentation research has focused on signal acquisition and signal processing, this work proposes the design of an excitation current source module that can be easily implemented in existing or upcoming bioimpedance measurement systems. It is galvanically isolated to enable simultaneous multi-channel bioimpedance measurements with a very low channel-coupling. The system is based on a microcontroller in combination with a voltage-controlled current source circuit. It generates selectable sinusoidal excitation signals between 0.12 and 1.5 mA in a frequency range from 12 to 250 kHz, whereas the voltage compliance range is ±3.2 V. The coupling factor between two current sources, experimentally galvanically connected with each other, is measured to be less than −48 dB over the entire intended frequency range. Finally, suggestions for developments in the future are made.

  15. EVALUATION AND ACTIONS OF CLEANER PRODUCTION IN GALVANIC INDUSTRY OF THE VILLA CLARA PROVINCE

    Directory of Open Access Journals (Sweden)

    Petra G. Velazco Pedroso

    2015-10-01

    Full Text Available In this paper, the assessment results accomplished in different processes of the galvanic industry are presented and it is taking into account the application of good practices and measures of Cleaner Production. The main critical points in the processes of metallic coating were identified; and the characterization of the effluents generated by the installation is done. A number of technological changes in the processes are proposed, as well as the introduction of cleaner production measures which contribute to increase the efficiency and safety of processes, reduce risks and improvements to internal operations. It provides advantages of economic, environmental and social nature for the galvanic industry due to the minimizing of the impacts on environment, because the sewage and its pollutant load are reduced. Besides, we can save water, energy and raw materials. The economic evaluation showed the feasibility of applying the Cleaner Production (PML measures proposed with a Net Present Value (NPV of $109 696.26, and an Internal Rate of Return (IRR of 64 % value and payback period lower than two years.

  16. Biosorption of chromium from electroplating and galvanizing industrial effluents under extreme conditions using Chlorella vulgaris

    Directory of Open Access Journals (Sweden)

    G. Sibi

    2016-07-01

    Full Text Available Hexavalent chromium [Cr(VI] is a toxic oxidized form and an important metal pollutant in the water bodies. Biosorption of chromium(VI offers a potential alternative to conventional metal removal methods. Dried biomass of Chlorella vulgaris was used as biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents as a function of biosorbent dosage, contact time, pH, salinity and initial metal ion concentration. Batch experiments were conducted for biosorption and the optimum conditions were 1 g/L biomass, 4 h contact time, pH 2 and 2.893 mS/cm of electrical conductivity. The chromium biosorption was strictly pH dependent with a maximum Cr removal of 63.2 mg/L at pH 2. Highest Cr removal at a concentration of 81.3 mg/L was observed at Electrical conductivity (EC value of 2.893 mS/cm. A comparison of Langmuir and Freundlich isotherm models revealed that Freundlich isotherm model fitted the experimental data based on R2, qmax and standard error values. The results suggest that C. vulgaris biomass could be considered a promising low-cost biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents. Keywords: Biosorption, Chlorella vulgaris, Microalgae, Hexavalent chromium

  17. Urinary nickel as bioindicator of workers' Ni exposure in a galvanizing plant in Brazil.

    Science.gov (United States)

    Oliveira, J P; de Siqueira, M E; da Silva, C S

    2000-01-01

    We measured urinary nickel (U-Ni) in ten workers (97 samples) from a galvanizing plant that uses nickel sulfate, and in ten control subjects (55 samples) to examine the association between occupational exposure to airborne Ni and Ni absorption. Samples from the exposed group were taken before and after the work shift on 5 successive workdays. At the same time airborne Ni (A-Ni) was measured using personal samplers. Ni levels in biological material and in the airborne were determined by a graphite furnace atomic absorption spectrometry validated method. In the control group the urine samples were collected twice a day, in the before and after the work shift, on 3 successive days. Ni exposure low to moderate was detected in all the examined places in the plant, the airborne levels varying between 2.8 and 116.7 micrograms/m3 and the urine levels, from samples taken postshift, between 4.5 and 43.2 micrograms/g creatinine (mean 14.7 micrograms/g creatinine). Significant differences in U-Ni creatinine were seen between the exposed and control groups (Student's t test, P galvanizing plants regardless of the day of the workweek on which the samples are collected.

  18. CFD study of ejector flow behavior in a blast furnace gas galvanizing plant

    Science.gov (United States)

    Besagni, Giorgio; Mereu, Riccardo; Inzoli, Fabio

    2015-02-01

    In recent years, there has been a growing interest toward Blast Furnace Gas (BFG) as a low-grade energy source for industrial furnaces. This paper considers the revamping of a galvanic plant furnace converted to BFG from natural gas. In the design of the new system, the ejector on the exhaust line is a critical component. This paper studies the flow behavior of the ejector using a Computational Fluid Dynamics (CFD) analysis. The CFD model is based on a 3D representation of the ejector, using air and exhaust gases as working fluids. This paper is divided in three parts. In the first part, the galvanic plant used as case study is presented and discussed, in the second part the CFD approach is outlined, and in the third part the CFD approach is validated using experimental data and the numerical results are presented and discussed. Different Reynolds-Averaged Navier-Stokes (RANS) turbulence models ( k-ω SST and k-ɛ Realizable) are evaluated in terms of convergence capability and accuracy in predicting the pressure drop along the ejector. Suggestions for future optimization of the system are also provided.

  19. Anodized titanium and stainless steel in contact with CFRP: an electrochemical approach considering galvanic corrosion.

    Science.gov (United States)

    Mueller, Yves; Tognini, Roger; Mayer, Joerg; Virtanen, Sannakaisa

    2007-09-15

    The combination of different materials in an implant gives the opportunity to better fulfill the requirements that are needed to improve the healing process. However, using different materials increases the risk of galvanic coupling corrosion. In this study, coupling effects of gold-anodized titanium, stainless steel for biomedical applications, carbon fiber reinforced polyetheretherketone (CFRP), and CFRP containing tantalum fibers are investigated electrochemically and by long-term immersion experiments in simulated body fluid (SBF). Potentiodynamic polarization experiments (i/E curves) and electrochemical impedance spectroscopy (EIS) of the separated materials showed a passive behavior of the metallic samples. Anodized titanium showed no corrosion attacks, whereas stainless steel is highly susceptibility for localized corrosion. On the other side, an active dissolution behavior of both of the CFRPs in the given environment could be determined, leading to delaminating of the carbon fibers from the matrix. Long-term immersion experiments were carried out using a set-up especially developed to simulate coupling conditions of a point contact fixator system (PC-Fix) in a biological environment. Electrochemical data were acquired in situ during the whole immersion time. The results of the immersion experiments correlate with the findings of the electrochemical investigation. Localized corrosion attacks were found on stainless steel, whereas anodized titanium showed no corrosion attacks. No significant differences between the two CFRP types could be found. Galvanic coupling corrosion in combination with crevice conditions and possible corrosion mechanisms are discussed. Copyright 2007 Wiley Periodicals, Inc.

  20. EFFECT OF DEW POINT OF ATMOSPHERE OF CGL’S ANNEALING FURNACES ON THE QUALITY OF GA COATING ON BAKE HARDENABLE STEEL

    Directory of Open Access Journals (Sweden)

    Juliana Porto Guimarães

    2013-10-01

    Full Text Available The strip steel surface condition after continuous annealing of strip is extremely important to the quality of galvannealed coating (GA. The presence of oxides or precipitated can affect the reactions at the coating/substrate interface and decrease the zinc wettability on the steel surface, leading to various defects in the final product. To avoid oxidation of the material during continuous annealing, a protective atmosphere is used in the furnaces. Despite this atmosphere, it is possible the selective oxidation or precipitation of second phase particles, being the dew point of atmosphere one of the leading factors to reduce this occurrence. This study aims to evaluate the effect of the dew point on the quality of GA coatings applied to a bake hardenable steel. The continuous annealing under dew points of –60°C, 30°C and 0°C, as well as hot dip galvanizing, were performed in a Hot Dip Process Simulator. It is found that the dew point has a decisive influence on the amount, distribution and type of oxides formed, and the condition of –30°C provided the coating with less failures and better adhesion.

  1. Comparison of Galvanic Currents Generated Between Different Combinations of Orthodontic Brackets and Archwires Using Potentiostat: An In Vitro Study.

    Science.gov (United States)

    Nayak, Rabindra S; Shafiuddin, Bareera; Pasha, Azam; Vinay, K; Narayan, Anjali; Shetty, Smitha V

    2015-07-01

    Technological advances in wire selection and bracket design have led to improved treatment efficiency and allowed longer time intervals between appliance adjustments. The wires remain in the mouth for a longer duration and are subjected to electrochemical reactions, mechanical forces of mastication and generalized wear. These cause different types of corrosion. This study was done to compare the galvanic currents generated between different combinations of brackets and archwires commonly used in orthodontic practices. The materials used for the study included different commercially available orthodontic archwires and brackets. The galvanic current generated by individual materials and different combinations of these materials was tested and compared. The orthodontic archwires used were 0.019″ × 0.025″ heat-activated nickel-titanium (3M Unitek), 0.019″ × 0.025″ beta-titanium (3M Unitek) and 0.019″ × 0.025″ stainless steel (3M Unitek). The orthodontic brackets used were 0.022″ MBT laser-cut (Victory Series, 3M Unitek) and metal-injection molded (Leone Company) maxillary central incisor brackets respectively. The ligature wire used for ligation was 0.009″ stainless steel ligature (HP Company). The galvanic current for individual archwires, brackets, and the different bracket-archwire-ligature combinations was measured by using a Potentiostat machine. The data were generated using the Linear Sweep Voltammetry and OriginPro 8.5 Graphing and Data Analysis Softwares. The study was conducted in two phases. Phase I comprised of five groups for open circuit potential (OCP) and galvanic current (I), whereas Phase II comprised of six groups for galvanic current alone. Mean, standard deviation and range were computed for the OCP and galvanic current (I) values obtained. Results were subjected to statistical analysis through ANOVA. In Phase I, higher mean OCP was recorded in stainless steel archwire, followed by beta-titanium archwire, heat-activated nickel

  2. Diffusion Coefficient in the Zinc Coating Shaped on the Surface of Cast Iron and Steel Alloys

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2015-06-01

    Full Text Available The article presents the method to assess the diffusion coefficient D in the sub-layer of intermetallic phases formed during hot-dip galvanizing “Armco” iron and ductile cast iron EN-GJS-500-7. Hot-dip galvanizing is one of the most popular forms of long-term protection of Fe-C alloys against corrosion. The process for producing a protective layer of sufficient quality is closely related to diffusion of atoms of zinc and iron. The simulation consist in performed a hot-dip galvanizing in laboratory condition above Fe-C alloys, in the Department of Engineering of Cast Alloys and Composites. Galvanizing time ranged from 15 to 300 seconds. Then metallographic specimens were prepared, intermetallic layers were measured and diffusion coefficient (D were calculated. It was found that the diffusion coefficient obtained during hot-dip galvanizing “Armco” iron and zinc is about two orders of magnitude less than the coefficient obtained on ductile cast iron EN-GJS-500-7.

  3. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, D., E-mail: david.chartier@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Muzeau, B. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Stefan, L. [AREVA NC/D& S - France/Technical Department, 1 place Jean Millier 92084 Paris La Défense (France); Sanchez-Canet, J. [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Monguillon, C. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2017-03-15

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  4. 76 FR 23548 - Galvanized Steel Wire From the People's Republic of China and Mexico: Initiation of Antidumping...

    Science.gov (United States)

    2011-04-27

    ... Wire From the People's Republic of China and Mexico: Initiation of Antidumping Duty Investigations... Imports of Galvanized Steel Wire from the People's Republic of China (the PRC) and Mexico and... Initiation Checklist at 6-10 and Mexico Initiation Checklist at 6- 10. Export Price The PRC For the PRC...

  5. Synthesis of Hollow Gold-Silver Alloyed Nanoparticles: A "Galvanic Replacement" Experiment for Chemistry and Engineering Students

    Science.gov (United States)

    Jenkins, Samir V.; Gohman, Taylor D.; Miller, Emily K.; Chen, Jingyi

    2015-01-01

    The rapid academic and industrial development of nanotechnology has led to its implementation in laboratory teaching for undergraduate-level chemistry and engineering students. This laboratory experiment introduces the galvanic replacement reaction for synthesis of hollow metal nanoparticles and investigates the optical properties of these…

  6. On second order effects in a galvanic cell : Part I. Polarization by a sine wave modulated high frequency current

    NARCIS (Netherlands)

    Pol, F. van der; Sluyters-Rehbach, M.; Sluyters, J.H.

    1975-01-01

    A theoretical study is presented concerning the application of a high-frequency alternating current, amplitude modulated by a low-frequency sine wave, to a galvanic cell. Based on the correlation with the faradaic rectification technique, expressions are given for the low-frequency demodulation

  7. Kinetics of atmospheric corrosion of mild steel, zinc, galvanized iron and aluminium at 10 exposure stations in India

    International Nuclear Information System (INIS)

    Natesan, M.; Venkatachari, G.; Palaniswamy, N.

    2006-01-01

    As a part of updating Corrosion Map of India project, atmospheric corrosion behaviour of commercially available engineering materials such as mild steel, galvanized iron, zinc and aluminium metals was studied in marine, industrial, urban, and rural environments by weight loss method at 10 exposure stations in India over a period of 5 years. The results of these studies demonstrated that galvanized iron, zinc and aluminium metals were several times more durable than mild steel. Compared to galvanized iron and zinc, aluminium provided superior protection in industrial and marine environment except at Mormugao Port Trust (MPT). It also offered much better resistance to corrosion in rural environments. At certain places, galvanized iron proved to be more durable than aluminium. The results obeyed well with the empirical kinetics equation of the form C = Kt n , where K and C are the corrosion losses in μm after 1 and 't' years of the exposure, respectively, and 'n' is a constant. Based on 'n' values, the corrosion mechanisms of these metals are predicted. The corrosion products formed on the metal samples in Chennai marine atmosphere were identified by X-ray diffraction analysis

  8. Improvement of the galvanized coating quality of high strength dual phase steels by pre-electroplating nickel layer

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, N. [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China); Zhang, K. [Institute of Concrete Pumps Machinery R and D, Sany Heavy Industry Co., Ltd. 410100 (China); Li, J. [Baoshan Iron and Steel Co., Ltd, Shanghai 201900 (China); Hu, W.B. [State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2011-03-15

    Galvanized dual phase steel sheets are used extensively in the industrial applications because of their excellent mechanical properties and superior corrosion resistance, but the segregation of alloying elements and the formation of oxides on the steel surface often have a deleterious effect on coating adhesion during the galvanizing process. In order to improve the coating quality, a nickel layer was pre-electroplated on the steel substrate before galvanizing and it's found that there is an improvement in the coating quality. The coating microstructures were investigated by scanning electron microscopy together with energy dispersive X-ray spectroscope, glow discharge optical emission spectroscope and X-ray diffractions. The experimental results show that the compact Ni{sub 3}Zn{sub 22} intermetallic layer formed at the zinc/nickel interface during the galvanizing process, prohibiting the nucleation and the growth of the {zeta}-Zn phase layer and resulting in the improvement of the zinc coating adhesion. (Copyright copyright 2011 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    International Nuclear Information System (INIS)

    Chartier, D.; Muzeau, B.; Stefan, L.; Sanchez-Canet, J.; Monguillon, C.

    2017-01-01

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  10. In situ 2D maps of pH shifts across brass–lead galvanic joints using microelectrodes

    International Nuclear Information System (INIS)

    Ma, Xiangmeng; Lee, Woo Hyoung; Lytle, Darren A

    2017-01-01

    Galvanic corrosion in drinking water distribution systems, such as conditions following partial lead service line replacement, can be a significant source of lead in tap water. The objective of this work was to measure the pH directly near metal surfaces using a novel experimental tool in order to understand the water chemistry at a lead-containing galvanic couple in drinking water. Specifically, pH microprofiles in the proximity of corroding metal surfaces were measured using a microelectrode to construct detailed in situ 2D spatial maps of the pH across a galvanic couple at 100 µ m above the metal’s surface under flowing and stagnation conditions. The opposite pH trend was directly observed across the galvanic couple under flow and stagnation conditions. Water stagnation resulted in a pH at the anode (leaded solder) of 1.5 pH units lower than the bulk water pH (9.0) and as much as 2.5 pH units lower than the cathode (brass). These conditions can enhance lead release at the anode, which reflects different anodic–cathodic relationships of coupled metals primarily controlled by water flow. Most importantly, this work has demonstrated the ability to make real pH measurement at the surface of corroding metals using a novel microelectrode approach. (paper)

  11. Galvanic microparticles increase migration of human dermal fibroblasts in a wound-healing model via reactive oxygen species pathway.

    Science.gov (United States)

    Tandon, Nina; Cimetta, Elisa; Villasante, Aranzazu; Kupferstein, Nicolette; Southall, Michael D; Fassih, Ali; Xie, Junxia; Sun, Ying; Vunjak-Novakovic, Gordana

    2014-01-01

    Electrical signals have been implied in many biological mechanisms, including wound healing, which has been associated with transient electrical currents not present in intact skin. One method to generate electrical signals similar to those naturally occurring in wounds is by supplementation of galvanic particles dispersed in a cream or gel. We constructed a three-layered model of skin consisting of human dermal fibroblasts in hydrogel (mimic of dermis), a hydrogel barrier layer (mimic of epidermis) and galvanic microparticles in hydrogel (mimic of a cream containing galvanic particles applied to skin). Using this model, we investigated the effects of the properties and amounts of Cu/Zn galvanic particles on adult human dermal fibroblasts in terms of the speed of wound closing and gene expression. The collected data suggest that the effects on wound closing are due to the ROS-mediated enhancement of fibroblast migration, which is in turn mediated by the BMP/SMAD signaling pathway. These results imply that topical low-grade electric currents via microparticles could enhance wound healing. © 2013 Elsevier Inc. All rights reserved.

  12. Galvanic corrosion of copper-cast iron couples in relation to the Swedish radioactive waste canister concept

    International Nuclear Information System (INIS)

    Smart, N.R.; Fennell, P.A.H.; Rance, A.P.; Werme, L.O.

    2004-01-01

    To ensure the safe encapsulation of spent nuclear fuel rods for geological disposal, SKB are considering using the Copper-Iron Canister, which consists of an outer copper canister and an inner cast iron container. The canister will be placed into boreholes in the bedrock of a geologic repository and surrounded by bentonite clay. In the unlikely event of the outer copper canister being breached, water could enter the annulus between the inner and outer canister and at points of contact between the two metals there would be a possibility of galvanic interactions. To study this effect, copper-cast iron galvanic couples were set up in a number of different environments representing possible conditions in the SKB repository. The tests investigated two artificial pore-waters and a bentonite slurry, under aerated and deaerated conditions, at 30 deg. C and 50 deg. C. The currents passing between the coupled electrodes and the potential of the couples were monitored for several months. In addition, some bimetallic crevice specimens based on the multi-crevice assembly (MCA) design were used to simulate the situation where the copper canister will be in direct contact with the cast iron inner vessel. The effect of growing an oxide film on the surface of the cast iron prior to coupling it with copper was also investigated. The electrochemical results are presented graphically in the form of electrode potentials and galvanic corrosion currents as a function of time. The galvanic currents in aerated conditions were much higher than in deaerated conditions. For example, at 30 deg. C, galvanic corrosion rates as low as 0.02 μm/year were observed for iron in groundwater after de-aeration, but of the order of 100 μm/year for the cast iron at 50 deg. C in the presence of oxygen. The galvanic currents were generally higher at 50 deg. C than at 30 deg. C. None of the MCA specimens exhibited any signs of crevice corrosion under deaerated conditions. It will be shown that in deaerated

  13. The influence of Reynolds number on the galvanic corrosion of the copper/AISI 304 pair in aqueous LiBr solutions

    International Nuclear Information System (INIS)

    Montanes, M.T.; Sanchez-Tovar, R.; Garcia-Anton, J.; Perez-Herranz, V.

    2009-01-01

    The influence of Reynolds number on the galvanic corrosion of the copper/AISI 304 stainless steel pair in a concentrated lithium bromide solution was investigated according to the mixed potential theory. A hydraulic circuit was designed to study dynamic corrosion processes in situ. A potential relation between corrosion current density (i corr ) and Reynolds number (Re) was found for copper, showing a mixed control of a chemical step and mass transport through the corrosion products film with the predominance of the former. No dependence of i corr on Re could be established for AISI 304, showing a chemical step control. Moreover, under stagnant conditions, partial passivation may occur in AISI 304; however, under flowing conditions passivation is not possible. Copper is the anodic element of the pair under all flowing conditions analysed. The galvanic phenomenon is more important as Re increases, but the results show compatibility of both materials at all Re values analysed. Similarly, a potential relation between galvanic current density (i G ) and Re was found, showing a mixed control of a chemical step and mass transport with the predominance of the latter. Copper corrosion resistance decreases more rapidly as Re increases due to the AISI 304 galvanic effect: there is a synergy between the galvanic effect and the hydrodynamic conditions. Under stagnant conditions, the galvanic behaviour of the materials is close to the compatibility limit and an inversion of the anodic element of the galvanic pair takes place.

  14. Revealing microstructural and mechanical characteristics of cold-drawn pearlitic steel wires undergoing simulated galvanization treatment

    Energy Technology Data Exchange (ETDEWEB)

    Fang Feng, E-mail: fangfeng@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Hu Xianjun [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Chen Shaohui [Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Xie Zonghan [School of Engineering, Edith Cowen University, Joondalup, WA 6027 (Australia); Jiang Jianqing [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China)

    2012-06-15

    Highlights: Black-Right-Pointing-Pointer Annealing time on microstructure and mechanical properties of cold-drawn steel wires were studied. Black-Right-Pointing-Pointer Exothermic peak in cold-drawn wire was resulting from the spheroidization of lamellar cementite. Black-Right-Pointing-Pointer Spheroidization of lamellar cementite is the main effect for torsion property of wires after annealing. - Abstract: Spheroidization of lamellar cementite often occurs in cold-drawn pearlitic steel wires during galvanizing treatment, leading to the degradation of mechanical properties. Therefore, it is important to understand effects of galvanization process on microstructure and mechanical properties of cold-drawn wires. In this paper, cold-drawn steel wires were fabricated by cold drawing pearlitic steel rods from 13 mm to 6.9 mm in diameter. Thermal annealing at 450 Degree-Sign C was used to simulate galvanizing treatment of steel wires. Tensile strength, elongation and torsion laps of steel rods and wires with, and without, annealing treatment were determined. Microstructure was observed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In addition, differential scanning calorimetry (DSC) was used to probe the spheroidization temperature of cementite. Experimental results showed that tensile strength of wires increased from 1780 MPa to 1940 MPa for annealing <5 min, and then decreased. Tensile strength became constant for annealing >10 min. Elongation of wires decreased for annealing <2.5 min, and then recovered slightly. It approached a constant value for annealing >5 min. Tensile strength and elongation of wires were both influenced by the strain age hardening and static recovery processes. Notably, torsion laps of wires hardly changed when annealing time was less than 2.5 min, and then decreased rapidly. Its value became constant when the hold time is greater than 10 min. Lamellar cementite began to spheroidize at annealing >2.5 min

  15. Fault diagnosis and comparing risk for the steel coil manufacturing process using statistical models for binary data

    International Nuclear Information System (INIS)

    Debón, A.; Carlos Garcia-Díaz, J.

    2012-01-01

    Advanced statistical models can help industry to design more economical and rational investment plans. Fault detection and diagnosis is an important problem in continuous hot dip galvanizing. Increasingly stringent quality requirements in the automotive industry also require ongoing efforts in process control to make processes more robust. Robust methods for estimating the quality of galvanized steel coils are an important tool for the comprehensive monitoring of the performance of the manufacturing process. This study applies different statistical regression models: generalized linear models, generalized additive models and classification trees to estimate the quality of galvanized steel coils on the basis of short time histories. The data, consisting of 48 galvanized steel coils, was divided into sets of conforming and nonconforming coils. Five variables were selected for monitoring the process: steel strip velocity and four bath temperatures. The present paper reports a comparative evaluation of statistical models for binary data using Receiver Operating Characteristic (ROC) curves. A ROC curve is a graph or a technique for visualizing, organizing and selecting classifiers based on their performance. The purpose of this paper is to examine their use in research to obtain the best model to predict defective steel coil probability. In relation to the work of other authors who only propose goodness of fit statistics, we should highlight one distinctive feature of the methodology presented here, which is the possibility of comparing the different models with ROC graphs which are based on model classification performance. Finally, the results are validated by bootstrap procedures.

  16. Diamondlike carbon coating as a galvanic corrosion barrier between dental implant abutments and nickel-chromium superstructures.

    Science.gov (United States)

    Ozkomur, Ahmet; Erbil, Mehmet; Akova, Tolga

    2013-01-01

    The objectives of this study were to evaluate the galvanic corrosion behavior between titanium and nickel-chromium (Ni-Cr) alloy, to investigate the effect of diamondlike carbon (DLC) coating over titanium on galvanic corrosion behavior between titanium and Ni-Cr alloy, and to evaluate the effect of DLC coating over titanium abutments on the fit and integrity of prosthetic assemblies by scanning electron microcopy (SEM). Five Ni-Cr and 10 titanium disks with a diameter of 5 mm and thickness of 3 mm were prepared. DLC coating was applied to five titanium disks. Electrode samples were prepared, and open circuit potential measurements, galvanic current measurements over platinum electrodes, and potentiodynamic polarization tests were carried out. For the SEM evaluation, 20 Ni-Cr alloy and 10 gold alloy superstructures were cast and prepared over 30 abutments. DLC coating was applied to 10 of the abutments. Following the fixation of prosthetic assemblies, the samples were embedded in acrylic resin and cross sectioned longitudinally. Internal fit evaluations were carried out through examination of the SEM images. Titanium showed more noble and electrochemically stable properties than Ni-Cr alloy. DLC coating over the cathode electrode served as an insulating film layer over the surface and prevented galvanic coupling. Results of the SEM evaluations indicated that the DLC-coated and titanium abutments showed no statistically significant difference in fit. Hence, no adverse effects on the adaptation of prosthetic components were found with the application of DLC coating over abutment surfaces. DLC coating might serve as a galvanic corrosion barrier between titanium abutments and Ni-Cr superstructures.

  17. Corrosion Resistance of Galvanized Steel in the Environment of a Bioreactor

    Directory of Open Access Journals (Sweden)

    Šustr Michal

    2016-06-01

    Full Text Available The article deals with monitoring the corrosion resistibility of welded materials in the anaerobic fermenter (bioreactor. The main goal of this research is to assess the change of hardness after degradation. The change of hardness occurs in the corrosion environment and it correlates with the corrosion resistibility of material. The purpose of this experiment is to recognize the possibilities of using the CMT welded materials in the defined environment. As an innovative technology the acoustic emission method is used for assessment of surface layer disruption during hardness testing. Aluminium alloy with galvanized steel (AluZinc was used as an experimental material. The basic materials were welded by the filler material AlSi3.

  18. In situ Raman identification of corrosion products on galvanized steel sheets

    International Nuclear Information System (INIS)

    Bernard, M.C.; Hugot le Goff, A.; Massinon, D.; Phillips, N.; Thierry, D.

    1992-01-01

    In situ Raman spectroscopy was used to identify corrosion products on zinc immersed in chloride solutions. In aerated 0,03 M NaCl solution, zinc carbonate was identified as the main corrosion product. Even with higher chloride concentrations, for which zinc hydroxychloride was also detected, the carbon dioxide concentration is likely to be the rate controlling factor of the corrosion process. In a confinement experiment, Raman analysis revealed that the upper face of the sample was covered with zinc carbonate, whereas hydroxychlorides were identified on the confined face. This result confirmed the hypothesis of a differential aeration mechanism responsible for the formation of zinc hydroxychloride. This is in good agreement with Raman spectroscopy results obtained in the case of painted galvanized steel

  19. GALVANIC MAGNETIC PROPERTIES OF BISMUTH THIN FILMS DOPED WITH TELLURIUM MADE BY THERMAL VACUUM EVAPORATION

    Directory of Open Access Journals (Sweden)

    V. A. Komarov

    2013-01-01

    Full Text Available The influence of n-type impurity of tellurium (concentration range from 0.005 atomic % Te to 0.15 atomic % Te on galvanic magnetic properties (resistivity, magnetic resistance and Hall constant of Bi thin films with various thicknesses was studied. The properties were measured in temperature range from 77 to 300 K. It was established that the classical size effect in the films is significant and decreases with higher concentration of Te impurity. The analysis of experimental results was carried out in approximation of the law of Jones-Schoenberg dispersion for Bi films doped with tellurium. Calculation of concentration and mobility of charge carriers in the studied films was made.

  20. Performance Evaluation of CMUT-Based Ultrasonic Transformers for Galvanic Isolation.

    Science.gov (United States)

    Heller, Jacques; Boulme, Audren; Alquier, Daniel; Ngo, Sophie; Certon, Dominique

    2018-04-01

    This paper presents the development of a novel acoustic transformer with high galvanic isolation dedicated to power switch triggering. The transformer is based on two capacitive micromachined ultrasonic transducers layered on each side of a silicon substrate; one is the primary circuit, and the other is the secondary circuit. The thickness mode resonance of the substrate is leveraged to transmit the triggering signal. The fabrication and characterization of an initial prototype is presented in this paper. All experimental results are discussed, from the electrical impedance measurements to the power efficiency measurements, for different electrical load conditions. A comparison with a specifically developed finite-element method model is done. Simulations are finally used to identify the optimization rules of this initial prototype. It is shown that the power efficiency can be increased from 35% to 60%, and the transmitted power can be increased from 1.6 to 45 mW/Volt.

  1. Ion exchange treatment of rinse water generated in the galvanizing process.

    Science.gov (United States)

    Marañón, Elena; Fernández, Yolanda; Castrillón, Leonor

    2005-01-01

    A study was conducted of the viability of using the cationic exchange resins Amberlite IR-120 and Lewatit SP-112 to treat rinse water generated in the galvanizing process as well as acidic wastewater containing zinc (Zn) and iron (Fe). Solutions containing either 100 mg/L of Zn at pH 5.6 (rinse water) or Fe and Zn at concentrations of 320 and 200 mg/L at pH 1.5 (acidic water), respectively, were percolated through packed beds until the resins were exhausted. Breakthrough capacities obtained ranged between 1.1 and 1.5 meq metal/mL resin. The elution of metal and the regeneration of resins were performed with hydrochloric acid. The influence of the flowrate used during the loading stage was also studied, with 0.5 bed volumes/min (3.2 cm/min) found to be the optimum flowrate.

  2. Determination of the forming limit diagram of zinc electro-galvanized steel sheets

    Directory of Open Access Journals (Sweden)

    W. Fracz

    2012-04-01

    Full Text Available Forming limit curves (FLC of deep drawing steel sheets have been determined experimentally and calculated on the base of the material tensile properties following the Hill, Swift, Marciniak-Kuczyński and Sing-Rao methods. Only the FLC modeled from a singly linear forming limit stress curve exhibits good consistence with experimental curve. It was established that a linearized limit stress locus describes adequately the actual localized neck conditions for the material chosen in this study. The quantitative X-ray microanalysis of the Fe contents in the sheet surface layer composition was used to determine cracking limit curve (CLC of electro-galvanized steel sheet. The change in zinc layer (and base sheet metal thickness was used as a criteria in calculation of the CLC.

  3. Fabrication of biomimetic superhydrophobic surface on engineering materials by a simple electroless galvanic deposition method.

    Science.gov (United States)

    Xu, Xianghui; Zhang, Zhaozhu; Yang, Jin

    2010-03-02

    We have reported an easy means in this paper to imitate the "lotus leaf" by constructing a superhydrophobic surface through a process combining both electroless galvanic deposition and self-assembly of n-octadecanethiol. Superhydrophobicity with a static water contact angle of about 169 +/- 2 degrees and a sliding angle of 0 +/- 2 degrees was achieved. Both the surface chemical compositions and morphological structures were analyzed. We have obtained a feather-like surface structure, and the thickness of the Ag film is about 10-30 microm. The stability of the superhydrophobic surface was tested under the following three conditions: (1) pH value from 1 to 13; (2) after freezing treatment at -20 degrees C; (3) at ambient temperature. It shows a notable stability in that the contact angle of the sample still remained higher than 150 degrees in different conditions. It can be concluded that our approach can provide an alternative way to fabricate stable superhydrophobic materials.

  4. Laser welding of galvanized steel: analytical study in view of dual-beam solution

    International Nuclear Information System (INIS)

    Iqbal, S.; Gualini, M.M.S.

    2005-01-01

    In this paper, the solution of a new dual laser beam method to lap weld galvanized steel sheets is being discussed, modeled and analyzed. This method involves a pre-cursor beam and a higher-power actual beam used on the job in tandem, generated independently or otherwise split from the same source. The pre-cursor beam cuts a slot, thus making an exit path for the zinc vapours, while the second beam performs the needed welding. After giving detailed theoretical coverage and diverse mathematical simulations, the paper also presents and discusses some experimental results of the method. Along with this, a comparison is being made with some other methods proposed till today to solve this problem including some quantitative analysis. As presented, general view in industrial perspective supports this method to be easier to implement on the production lines along with yielding desired results. (author)

  5. Novel enhancement of thin-form-factor galvanic cells: Probing halogenated organic oxidizers and metal anodes

    Energy Technology Data Exchange (ETDEWEB)

    Cardenas-Valencia, Andres M.; Adornato, Lori; Short, R. Timothy; Langebrake, Larry [SRI International, Engineering and Systems Division, Marine Technology Program, 140 Seventh Avenue South, St Petersburg, FL 33701 (United States)

    2008-09-15

    The work reported herein demonstrates a novel method to improve the overall performance of thin-form-factor galvanic cells, fabricated via micro-electromechanical systems (MEMS) processes. Use of solid, low cost, cyclic-halogenated, organic catholyte materials permits water activation of cells consisting of metal anode and catalytic platinum positive electrodes. Similar cells, employing aluminum and zinc anodes, have been activated using sodium hypochlorite (NaClO) solutions, i.e. bleach, in the past. The oxidizers chosen for this study (bromo-, chloro- and iodo-succinimides, and sodium dichloroisocyanuric acid) supply the cathode's oxy-halogenated ions when in contact with water. Zinc, magnesium and aluminum anodes are utilized to fabricate galvanic cells. A comparison between these anodes, coupled with various oxidizers, is included herein. Results using aluminum anode cells show that, even though the utilization efficiency of the catholyte reagents is low (faradic efficiencies between 16 and 19%), the performance of the new water-activated cells (6 cm x 6 cm x 0.25 cm) is superior when compared to those activated with bleach. For instance, operational lives of 6 h (activation with 10% NaClO solution) increase to more than 30 h using the new approach, with a 100-ohm-load. It is also shown that specific energies of 90-110 Wh kg{sup -1} (calculated to include both reagent and packaging mass) could be obtained using the described approach with current draws between 10 and 20 mA. The specific energies obtained suggest that novel MEMS-type cells could have much broader application than low-current, bleach-activated cells. (author)

  6. Ion Release and Galvanic Corrosion of Different Orthodontic Brackets and Wires in Artificial Saliva.

    Science.gov (United States)

    Tahmasbi, Soodeh; Sheikh, Tahereh; Hemmati, Yasamin B

    2017-03-01

    To investigate the galvanic corrosion of brackets manufactured by four different companies coupled with stainless steel (SS) or nickel-titanium (NiTi) wires in an artificial saliva solution. A total of 24 mandibular central incisor Roth brackets of four different manufacturers (American Orthodontics, Dentaurum, Shinye, ORJ) were used in this experimental study. These brackets were immersed in artificial saliva along with SS or NiTi orthodontic wires (0.016'', round) for 28 days. The electric potential difference of each bracket/ wire coupled with a saturated calomel reference electrode was measured via a voltmeter and recorded constantly. Corrosion rate (CR) was calculated, and release of ions was measured with an atomic absorption spectrometer. Stereomicroscope was used to evaluate all samples. Then, samples with corrosion were further assessed by scanning electron microscope and energy-dispersive X-ray spectroscopy. Two-way analysis of variance was used to analyze data. Among ions evaluated, release of nickel ions from Shinye brackets was significantly higher than that of other brackets. The mean potential difference was significantly lower in specimens containing a couple of Shinye brackets and SS wire compared with other specimens. No significant difference was observed in the mean CR of various groups (p > 0.05). Microscopic evaluation showed corrosion in two samples only: Shinye bracket coupled with SS wire and American Orthodontics bracket coupled with NiTi wire. Shinye brackets coupled with SS wire showed more susceptibility to galvanic corrosion. There were no significant differences among specimens in terms of the CR or released ions except the release of Ni ions, which was higher in Shinye brackets.

  7. Continuous auditing & continuous monitoring : Continuous value?

    NARCIS (Netherlands)

    van Hillo, Rutger; Weigand, Hans; Espana, S; Ralyte, J; Souveyet, C

    2016-01-01

    Advancements in information technology, new laws and regulations and rapidly changing business conditions have led to a need for more timely and ongoing assurance with effectively working controls. Continuous Auditing (CA) and Continuous Monitoring (CM) technologies have made this possible by

  8. 76 FR 23279 - Certain Steel Nails From the People's Republic of China: Amended Final Results of the First...

    Science.gov (United States)

    2011-04-26

    ... vinyl, zinc (galvanized, whether by electroplating or hot-dipping one or more times), phosphate cement... merchandise during the period of review for which the importer-specific assessment rate is zero or de minimis... original investigation, to the day prior to the U.S. International Trade Commission's final determination...

  9. 46 CFR 160.041-3 - Construction and workmanship.

    Science.gov (United States)

    2010-10-01

    ... construction, with the body, handle, and all fittings of a corrosion-resistant material or suitably protected against corrosion. All ferrous metal employed shall be protected by hot dip galvanizing, or other equally... and joints shall be welded or brazed. Either the body or the cover shall contain a gasket of molded...

  10. Exposure testing of fasteners in preservative treated wood : gravimetric corrosion rates and corrosion product analyses

    Science.gov (United States)

    Samuel L. Zelinka; Rebecca J. Sichel; Donald S. Stone

    2010-01-01

    Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27oC at 100% relative humidity for 1 year. The...

  11. Interface fracture behavior of zinc coatings on steel : Experiments and finite element calculations

    NARCIS (Netherlands)

    Song, G.M.; Sloof, W.G.; Pei, Y.T.; de Hosson, J.T.M.

    2006-01-01

    Hot-dipped galvanized steels are widely used in the automotive industry. The formability and damage resistance of zinc coatings depend strongly on their microstructure and adhesion to the steel substrate. In order to improve the mechanical performance of zinc coatings, the influence of their

  12. Bulletin of Materials Science | News

    Indian Academy of Sciences (India)

    Effects and mechanisms of grain refinement in aluminium alloys ... Corrosion behaviour of hot dip zinc and zinc-aluminium coatings on steel in ... The decrease in tensile strength suggested that galvanized and Zn–55Al–Si coated steel ... Low temperature sintering of MgCuZn ferrite and its electrical and magnetic properties.

  13. Stainless and Galvanized Steel, Hydrophobic Admixture and Flexible Polymer-Cement Coating Compared in Increasing Durability of Reinforced Concrete Structures

    Science.gov (United States)

    Tittarelli, Francesca; Giosuè, Chiara; Mobili, Alessandra

    2017-08-01

    The use of stainless or galvanized steel reinforcements, a hydrophobic admixture or a flexible polymer-cement coating were compared as methods to improve the corrosion resistance of sound or cracked reinforced concrete specimens exposed to chloride rich solutions. The results show that in full immersion condition, negligible corrosion rates were detected in all cracked specimens, except those treated with the flexible polymer-cement mortar as preventive method against corrosion and the hydrophobic concrete specimens. High corrosion rates were measured in all cracked specimens exposed to wet-dry cycles, except for those reinforced with stainless steel, those treated with the flexible polymer-cement coating as restorative method against reinforcement corrosion and for hydrophobic concrete specimens reinforced with galvanized steel reinforcements.

  14. Galvanic replacement mediated synthesis of hollow Pt nanocatalysts: Significance of residual Ag for the H{sub 2} evolution reaction

    Energy Technology Data Exchange (ETDEWEB)

    Bansal, Vipul; O' Mullane, Anthony P.; Bhargava, Suresh K. [School of Applied Sciences, RMIT University, GPO Box 2476V, Melbourne VIC 3001 (Australia)

    2009-08-15

    With the increasing popularity of the galvanic replacement approach towards the development of bimetallic nanocatalysts, special emphasis has been focused on minimizing the use of expensive metal (e.g. Pt), in the finally formed nanomaterials (e.g. Ag/Pt system as a possible catalyst for fuel cells). However, the complete removal of the less active sacrificial template is generally not achieved during galvanic replacement, and its residual presence may significantly impact on the electrocatalytic properties of the final material. Here, we investigate the hydrogen evolution reaction (HER) activity of Ag nanocubes replaced with different amounts of Pt, and demonstrate how the bimetallic composition significantly affects the activity of the alloyed nanomaterial. (author)

  15. The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor.

    Science.gov (United States)

    Minnoş, Bihter; Ilhan-Sungur, Esra; Çotuk, Ayşın; Güngör, Nihal Doğruöz; Cansever, Nurhan

    2013-01-01

    The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor was investigated over a 10-month period in a hotel. Planktonic and sessile numbers of sulphate reducing bacteria (SRB) and heterotrophic bacteria were monitored. The corrosion rate was determined by the weight loss method. The corrosion products were analyzed by energy dispersive X-ray spectroscopy and X-ray diffraction. A mineralized, heterogeneous biofilm was observed on the coupons. Although a biocide and a corrosion inhibitor were regularly added to the cooling water, the results showed that microorganisms, such as SRB in the mixed species biofilm, caused corrosion of galvanized steel. It was observed that Zn layers on the test coupons were completely depleted after 3 months. The Fe concentrations in the biofilm showed significant correlations with the weight loss and carbohydrate concentration (respectively, p < 0.01 and p < 0.01).

  16. Study of the Reaction Rate of Gold Nanotube Synthesis from Sacrificial Silver Nanorods through the Galvanic Replacement Method

    Directory of Open Access Journals (Sweden)

    Sunil Kwon

    2010-01-01

    Full Text Available An investigation was carried out about the gold nanotube synthesis via a galvanic replacement reaction. The progress of the gold nanotube synthesis was investigated using electron microscopy and UV-Vis spectroscopy. In addition, the reaction rates of gold nanotube formation in the early stage of the reaction were studied. The chlorine ion concentration linearly increased with the gold precursor concentration but deviated from the stoichiometric amounts. This deviation was probably due to AgCl precipitates formed by the reaction of chlorine ions with dissolved silver ions. The replacement reaction was promoted with increased temperature and was nonlinearly proportional to the gold ion concentration. The outcomes of this research will enhance the current understanding of the galvanic replacement reaction.

  17. TEXTURE AND MECHANICAL BEHAVIOUR OF Ti AND Nb-Ti STABILIZED IF STEELS

    Directory of Open Access Journals (Sweden)

    Fabio Moreira da Silva Dias

    2013-12-01

    Full Text Available An analysis of the crystallographic texture and mechanical behavior of two types of IF steels is presented. Two steels, Ti and Nb-Ti, were submitted to different thermal annealing cycles in a continuous hot-dip galvanizing line, heat treated at temperatures of 860°C and 760°C. The more relevant characteristics of mechanical properties are evaluated. The crystallographic texture of the samples is determined by electron diffraction technique of back-scattering (SEM-EBSD. The intensity of orientation //ND is evaluated and compared. Metallographic characterization is done, and the ferritic grain size is measured with optical microscopy. The mechanical behavior of materials is characterized in the tensile test with 80 mm gauge length.

  18. GALVANIC MUD TREATMENT IN THE REHABILITATION OF PATIENTS WITH PAIN IN THE LOWER BACK

    Directory of Open Access Journals (Sweden)

    E. V. Filatova

    2018-01-01

    Full Text Available Purpose. Evaluati on of the effectiveness of complex restorati ve treatment with the inclusion of galvanic mud procedures in patients with pain in the lower back.Patients and methods. There were 30 patients (18 men and 12 women with a diagnosis: lumbulgia or lumboeishalgia under observation. Patients underwent a course of rehabilitation on the basis of the Republican Hospital of Rehabilitation, Makhachkala. Against the background of standard therapy, galvanic mud procedures were included in the therapy.  The effectiveness of the treatment was assessed by the control of pain assessment according to the VAS scale, the body mass index, the psychoemoti onal state of the HAM test, the tests of Schober and Thomayer were carried out.Results. After the complex treatment in patients, clinical and functional indices of the state of the neuromuscular apparatus Were noted, varying depending on gender. The results of the study showed that the intensity of the pain syndrome according to the VAS score in the compared groups before the rehabilitation differed significantly (5.4 ± 0.1 points in men and 6.16 ± 0.3 in women, (p <0.05, after completion of the course of treatment, the VAS score decreased statistically in both groups: in men 2.0 ± 0.4 points and in women 1.8 ± 0.1 points (p <0.05, but between groups of significant differences in the quantitative assessment of pain the syndrome was not revealed. In determining the mobility of the lumbar spine, the results of the Schober test with lumbargia as in men, and women were unreliably reduced, after treatment restored within the norm: in men before treatment, 3.46 ± 1.47 cm, after 5.3 ± 0.73 cm (p < 0.05, in women before treatment 3.95 ± 0.5 cm, after 5.35 ± 0.55 cm (p < 0.05.The analysis of the dynamics of the test results of Tomayer revealed unreliably significant differences before treatment in men = 24.8 ± 2.4 cm, in women = 21,6 ± 6,2 cm. After the course of treatment in both groups

  19. Galvanic corrosion study of aluminium alloy plates mounted to stainless and mild steel bolts by accelerated exposure test

    OpenAIRE

    MREMA, Emmanuel; ITOH, Yoshito; KANEKO, Akira; HIROHATA, Mikihito

    2016-01-01

    Despite the fact that aluminium alloy members have a proven durability over stainless steel members, their joint fasteners like bolts, nuts and washers are drawn from steel material due to aluminium alloy inferior mechanical properties. Bare contact between aluminium alloy members and stainless steel fasteners results to galvanic corrosion of aluminium alloy members. A corrosion behaviour study was carried out on different aluminium alloy types with different surface treatments mounted to sta...

  20. Galvanic Replacement Coupled to Seeded Growth as a Route for Shape-Controlled Synthesis of Plasmonic Nanorattles.

    Science.gov (United States)

    Polavarapu, Lakshminarayana; Zanaga, Daniele; Altantzis, Thomas; Rodal-Cedeira, Sergio; Pastoriza-Santos, Isabel; Pérez-Juste, Jorge; Bals, Sara; Liz-Marzán, Luis M

    2016-09-14

    Shape-controlled synthesis of metal nanoparticles (NPs) requires mechanistic understanding toward the development of modern nanoscience and nanotechnology. We demonstrate here an unconventional shape transformation of Au@Ag core-shell NPs (nanorods and nanocubes) into octahedral nanorattles via room-temperature galvanic replacement coupled with seeded growth. The corresponding morphological and chemical transformations were investigated in three dimensions, using state-of-the-art X-ray energy-dispersive spectroscopy (XEDS) tomography. The addition of a reducing agent (ascorbic acid) plays a key role in this unconventional mechanistic path, in which galvanic replacement is found to dominate initially when the shell is made of Ag, while seeded growth suppresses transmetalation when a composition of Au:Ag (∼60:40) is reached in the shell, as revealed by quantitative XEDS tomography. This work not only opens new avenues toward the shape control of hollow NPs beyond the morphology of sacrificial templates, but also expands our understanding of chemical transformations in nanoscale galvanic replacement reactions. The XEDS electron tomography study presented here can be generally applied to investigate a wide range of nanoscale morphological and chemical transformations.

  1. A study of phase and morphology changes occurring as a result of galvanic reactions with FeO nanocrystals

    Science.gov (United States)

    Onserio, Benard Obae

    Recently, iron oxide nanoparticles have attracted great attention from various research groups. This is due to their potential applications in various fields such as biomedicine, environmental remediation, storage media, catalysis, and as anode materials for lithium-ion batteries. The objective of this study is to develop a synthesis of hollow Fe3O4 nanoparticles via galvanic reaction between FeO nanocrystals and oxidizing agents in which a nanoscale Kirkendall effect occurs. The objective is based on prior results in which it was demonstrated that Cu2+ oxidized MnO nanocrystals to yield hollow Mn3O4 nanoparticles. The analogous process starting from FeO is expected to be even more thermodynamically favorable. Despite efforts to obtain FeO nanocrystals, the magnetite Fe3O 4 phase was obtained. With this sample, attempts were made towards galvanic reactions in the presence of Cu2+. The initial result of the reaction of Fe3O4 nanocrystals with Cu2+ was unexpected, and FeO was obtained; however, the result could not be reproduced. Later efforts focused on attempting to understand the galvanic reaction that took place leading to the formation of FeO. Thus reaction of Fe3O 4 with oleylamine, silver (I), and ascorbic acid were studied. Data for the phase and morphological changes of the iron oxides will be presented.

  2. Continuous Problem of Function Continuity

    Science.gov (United States)

    Jayakody, Gaya; Zazkis, Rina

    2015-01-01

    We examine different definitions presented in textbooks and other mathematical sources for "continuity of a function at a point" and "continuous function" in the context of introductory level Calculus. We then identify problematic issues related to definitions of continuity and discontinuity: inconsistency and absence of…

  3. Influence of surface modified nanoilmenite/amorphous silica composite particles on the thermal stability of cold galvanizing coating

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2018-03-01

    Full Text Available The present approach investigates the use of novel nanoilmenite/amorphous silica composite (NI/AS particles fabricated from ilmenite nanoparticles (FeTiO3 NPs and synthesized amorphous silica grains to improve thermal stability of the cold galvanizing coating. Transmission electron microscopic (TEM images demonstrated that both nanoilmenite and nanocomposite particles were of flaky-like nature and the average diameter of the particles is 20 nm. The lamellar shape of the nanocomposite and spherical nature of Zn-dust particles were illustrated by scanning electron microscopy (SEM micrographs. Different alkyd-based cold galvanizing coating formulations were modified using uniformly dispersing various amounts of the processed nanocomposite particles as a modifier to form some engineering nanocomposite coatings. Thermal stability of the nanocomposite and Zn-dust particles was determined by thermo-gravimetric analysis (TGA. From the obtained results it could be observed that the weight loss (% as a feature of the thermal stability in case of the nanocomposite particles was 2.9 compared to 85.9 for Zn-dust powder grains. Derivative thermo-gravimetric (DTG measurements were done under nitrogen atmosphere for the cured cold galvanizing coating samples heated from room temperature to 1000 °C. The obtained results revealed that the maximum decomposition temperature point in the third degradation step for 6% nanocomposite surface modified cured sample (CG-F was detected at 693 °C and was less value for unmodified conventional cold galvanizing coating (CG-A at 612 °C. The increase in thermal stability with increasing the concentration of nanocomposite particles could be mainly attributed to the interface surface interaction between the nanocomposite particles and alkyd resin matrix in which enhancing the inorganic-organic network stiffness by causing a reduction in the total free spaces and enhancement in the cross-linking density of the cured film

  4. Galvanic Tongue Stimulation Inhibits Five Basic Tastes Induced by Aqueous Electrolyte Solutions

    Directory of Open Access Journals (Sweden)

    Kazuma Aoyama

    2017-12-01

    Full Text Available Galvanic tongue stimulation (GTS modulates taste sensation. However, the effect of GTS is contingent on the electrode polarity in the proximity of the tongue. If an anodal electrode is attached in the proximity of the tongue, an electrical or metallic taste is elicited. On the other hand, if only cathodal electrode is attached in the proximity of the tongue, the salty taste, which is induced by electrolyte materials, is inhibited. The mechanism of this taste inhibition is not adequately understood. In this study, we aim to demonstrate that the inhibition is cause by ions, which elicit taste and which migrate from the taste sensors on the tongue by GTS. We verified the inhibitory effect of GTS on all five basic tastes induced by electrolyte materials. This technology is effective for virtual reality systems and interfaces to support dietary restrictions. Our findings demonstrate that cathodal-GTS inhibits all the five basic tastes. The results also support our hypothesis that the effects of cathodal-GTS are caused by migrating tasting ions in the mouth.

  5. Assessment of gold exposure and contamination in galvanizing workplace by neutron activation analysis

    International Nuclear Information System (INIS)

    Menezes, M.A.B.C.; Amaral, A.M.; Maia, E.C.P.; Albinati, C.C.B.

    2007-01-01

    Gold is not included in the current list of elements considered essential to humans and there are many controversies related to its toxicity. According to the chemical characteristics of the element, Au 1+ is favored for binding at sites with S donor, such as sulfhydryl group (-SH) in proteins in biological systems. This tendency raises the possibility of health-related risk, mainly linked to a long-term exposure to high and low levels of gold. This paper highlights the determination of gold by instrumental neutron activation analysis (INAA) during the assessment of exposure levels to metals and possible workers' contamination in three galvanizing factories applying the same processes. This assessment is aimed at giving support to Worker's Health Awareness Program of the Municipal Department of Health of Belo Horizonte, Minas Gerais, Brazil. INAA, mix of k 0 and monostandard methods was applied to air filter, hair and toenail samples, and to urine samples. Solvent extraction of gold was carried out followed by comparative INAA. The results revealed that gold was present in all matrixes, indicating the exposure in the workplace and suggesting endogenous contamination. Is gold playing a role as a toxic element? (author)

  6. Galvanic vestibular stimulation may improve anterior bending posture in Parkinson's disease.

    Science.gov (United States)

    Okada, Yohei; Kita, Yorihiro; Nakamura, Junji; Kataoka, Hiroshi; Kiriyama, Takao; Ueno, Satoshi; Hiyamizu, Makoto; Morioka, Shu; Shomoto, Koji

    2015-05-06

    This study investigated the effects of binaural monopolar galvanic vestibular stimulation (GVS), which likely stimulates the bilateral vestibular system, on the anterior bending angle in patients with Parkinson's disease (PD) with anterior bending posture in a single-blind, randomized sham-controlled crossover trial. The seven PD patients completed two types of stimulation (binaural monopolar GVS and sham stimulation) applied in a random order 1 week apart. We measured each patient's anterior bending angles while he or she stood with eyes open and eyes closed before/after the stimulations. The anterior bending angles in both the eyes-open and the eyes-closed conditions were significantly reduced after the GVS. The amount of change in the eyes-closed condition post-GVS was significantly larger than that by sham stimulation. The amount of change in anterior bending angles in the GVS condition was not significantly correlated with Unified Parkinson's Disease Rating Scale motor score, disease duration, the duration of the postural deformities, and the anterior bending angles before the GVS. Binaural monopolar GVS might improve anterior bending posture in PD patients, irrespective of the duration and the severity of disease and postural deformities. Binaural monopolar GVS might be a novel treatment strategy to improve anterior bending posture in PD.

  7. Diffuse layer effects on the current in galvanic cells containing supporting electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Soestbergen, M. van, E-mail: m.vansoestbergen@tudelft.n [Materials Innovation Institute, Mekelweg 2, 2628 CD Delft (Netherlands); Department of Precision and Microsystems Engineering, University of Technology Delft, Mekelweg 2, 2628 CD Delft (Netherlands)

    2010-02-01

    We study the effect of an inert supporting electrolyte on the steady-state ionic current through galvanic cells by solving the full Poisson-Nernst-Planck transport equation coupled to the generalized Frumkin-Butler-Volmer boundary equation for the electrochemical charge transfer at the electrodes. Consequently, the model presented here allows for non-zero space charge densities locally at the electrodes, thus extending the frequently used models based on the local electroneutrality condition by including diffuse layer (DL) effects. This extension is necessary since the DLs determine the ion concentration and electrical field at the reaction planes, which uniquely determine the charge transfer at the electrodes. In this work we present numerical results for systems which contain added inert supporting electrolyte using finite element discretization and compare those with semi-analytical results obtained using singular perturbation theory (limit of negligibly thin DLs). In case of negligibly thin DLs the presence of supporting electrolyte will introduce a limiting current below the classical diffusion-limiting current. Just as for systems without supporting electrolyte, the supporting electrolyte induced limiting current formally does not occur for systems having non-negligibly thin double DLs. For thin, however still finite, double layers this limit can still be seen as a steepening of the polarization curve for current vs. voltage.

  8. Analysis of Electrochemical Porosity of Phosphatized Coatings on Galvanized Steel Substrate

    Directory of Open Access Journals (Sweden)

    Ponte Haroldo de Araújo

    2002-01-01

    Full Text Available This work refers to the application of a Voltammetric Anodic Dissolution (VAD Technique in the analysis of coating discontinuities, focusing on pores and cracks that exposed the substrate. An evaluation was made of the influence of several parameters, such as the concentration of the passivation solution and sweep rate (SR, on the substrate passivation process and on the porosity indexes of tricationic phosphate coatings of Fe/Zn/Mn. The phosphatization process used was a commercial tricationic Fe/Zn/Mn phosphate bath applied on a galvanized steel (GS substrate. Once the best experimental conditions for the use of the VAD technique had been defined, the grain size and layer weight were related to porosity indexes. The porosity was found to show a tendency to decrease with increasing grain size. The VAD technique consists of the anodic polarization of the substrate/coating system and measurement of the charge density involved in the substrate passivation process. A quantitative porosity index was obtained by comparing the passivation charge density of the substrate without coating (standard passivation charge density and the passivation charge of the coated substrate.

  9. Synthesis of Indium Nanowires by Galvanic Displacement and Their Optical Properties

    Directory of Open Access Journals (Sweden)

    Hope Greg

    2008-01-01

    Full Text Available Abstract Single crystalline indium nanowires were prepared on Zn substrate which had been treated in concentrated sulphuric acid by galvanic displacement in the 0.002 mol L−1In2(SO43-0.002 mol L−1SeO2-0.02 mol L−1SDS-0.01 mol L−1citric acid aqueous solution. The typical diameter of indium nanowires is 30 nm and most of the nanowires are over 30 μm in length. XRD, HRTEM, SAED and structural simulation clearly demonstrate that indium nanowires are single-crystalline with the tetragonal structure, the growth direction of the nanowires is along [100] facet. The UV-Vis absorption spectra showed that indium nanowires display typical transverse resonance of SPR properties. The surfactant (SDS and the pretreatment of Zn substrate play an important role in the growth process. The mechanism of indium nanowires growth is the synergic effect of treated Zn substrate (hard template and SDS (soft template.

  10. Size Controlled Synthesis of Tellurium Nanorices by Galvanic Displacement Reaction of Aluminum

    International Nuclear Information System (INIS)

    Wu, Tingjun; Myung, Lawrence Youngjae; Zhang, Miluo; Lee, Kyu-Hwan; Lee, Yeheun Laura; Lim, Hyo-Ryong; Kim, Bum Sung; Choa, Yong-Ho; Myung, Nosang V.

    2015-01-01

    ABSTRACT: Tellurium nanostructures were synthesized by galvanic displacement reaction (GDR) of aluminum in an alkaline solution containing TeO 3 2− ions. Due to negative redox potential of Al/AlO 2 − (i.e., −2.50 V vs. sat. Ag/AgCl), TeO 3 2− (+IV) can be reduced to Te 2 2− (-I) and Te 2− (-II), which resulted in the deposition of Te (0) nanostructures in the solution via chemical reaction between Te 2 2− or Te 2− and TeO 3 2− . The deposition mechanism led to the formation of unique “rice-like” nanostructures in the solution instead of branched structures on the substrate. The sharp tips of the “rice-like” nanostructures may be attributed to the high density of surface charges at the tips. The morphology, diameter and aspect ratio of Te “rice-like” nanostructures were altered by the TeO 3 2− concentration, solution pH, reaction time and the reaction temperature. Electrochemical analytical methods, including open circuit potential (OCP) and linear polarizations (LPs), were used to investigate the reaction mechanisms. The enhancement of piezoelectric constant (d 11 ) of nanorices at small diameter was probably due to a flexoelectric effect

  11. An environmentally acceptable primer for galvanized steel: Formulation and evaluation by SVET

    Energy Technology Data Exchange (ETDEWEB)

    Simoes, A.M.P., E-mail: alda.simoes@ist.utl.p [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Carbonari, R.O.; Di Sarli, A.R.; Amo, B. del [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Romagnoli, R., E-mail: estelectro@cidepint.gov.a [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

    2011-01-15

    Research highlights: {yields} Chromates can be replaced successfully by aluminium phosphosilicate in paint systems. {yields} The solvents of the primer are eco-friendly ones. {yields} The primer adheres on galvanized steel and allows top-coating. {yields} The binder of the primer is compatible with other binders for top-coating. - Abstract: The object of this paper was to formulate a two-pack wash primer employing aluminium phosphosilicate as active anticorrosive pigment instead of basic zinc chromate. The anticorrosive action of the primer was evaluated by the polarization technique and the scanning vibrating electrode technique (SVET). The exposed surface was then examined by scanning electron microscopy (SEM) and the surface composition determined by energy dispersive X-ray (EDX) analysis. The primer was finally integrated in a complete paint scheme whose anticorrosive performance was evaluated by the salt spray chamber and electrochemical impedance spectroscopy. The adhesion of the primer plus a painting system was also evaluated by standard ASTM D 3359-90 test method. The wash primer pigmented with zinc chromate was used as reference. Results indicated that basic zinc chromate could be replaced by the more eco-friendly wash-primer containing aluminium phosphosilicate.

  12. Galvanic corrosion of lead coupled with titanium for nuclear fuel waste disposal

    International Nuclear Information System (INIS)

    Mani Mathew, P.; Krueger, P.A.

    1989-01-01

    In the Canadian Nuclear Fuel Waste Management Program, metals and alloys with low melting points are being evaluated for their potential application as cast matrices within used-fuel immobilization containers. This paper describes studies of galvanic corrosion between lead, candidate matrix metal and ASTM Grade-2 titanium, a candidate container-shell material. The studies were conducted under conditions that simulate a breached disposal container surrounded by a bentonite/sand mixture and emplaced in a granitic rock formation at a depth of 500-1000 m. The fractional factorial statistical design of Box Behnken was used in the tests, which covered a wide range of potential conditions that could occur in a nuclear-waste disposal vault. Test temperatures ranged from 293 to 423 K. Ionic strength and oxygen content of the simulated groundwater varied from 0.0015 to 1.37 mol and 0.02 to 8.0 mg/l, respectively. A mathematical expression was derived for the lead corrosion rates as a function of the independent variables: temperature, ionic strength, and oxygen content. This expression was used to calculate the lifetime of the additional barrier that a 25-mm thick lead layer could provide to a titanium container that eventually perforates by erosion. The results show that at least 860 years of additional barrier life could be provided by the lead matrix

  13. Wavelet-Based Artifact Identification and Separation Technique for EEG Signals during Galvanic Vestibular Stimulation

    Science.gov (United States)

    Adib, Mani; Cretu, Edmond

    2013-01-01

    We present a new method for removing artifacts in electroencephalography (EEG) records during Galvanic Vestibular Stimulation (GVS). The main challenge in exploiting GVS is to understand how the stimulus acts as an input to brain. We used EEG to monitor the brain and elicit the GVS reflexes. However, GVS current distribution throughout the scalp generates an artifact on EEG signals. We need to eliminate this artifact to be able to analyze the EEG signals during GVS. We propose a novel method to estimate the contribution of the GVS current in the EEG signals at each electrode by combining time-series regression methods with wavelet decomposition methods. We use wavelet transform to project the recorded EEG signal into various frequency bands and then estimate the GVS current distribution in each frequency band. The proposed method was optimized using simulated signals, and its performance was compared to well-accepted artifact removal methods such as ICA-based methods and adaptive filters. The results show that the proposed method has better performance in removing GVS artifacts, compared to the others. Using the proposed method, a higher signal to artifact ratio of −1.625 dB was achieved, which outperformed other methods such as ICA-based methods, regression methods, and adaptive filters. PMID:23956786

  14. The effect of zinc thickness on corrosion film breakdown of Colombian galvanized steel

    Science.gov (United States)

    Sandoval-Amador, A.; E Torres Ramirez, J.; Cabrales-Villamizar, P. A.; Laverde Cataño, D.; Y Peña-Ballesteros, D.

    2017-12-01

    This work studies the corrosion behaviour of Colombian galvanized steel in solutions of chloride and sulphate ions. The effect of the thickness and exposure time on the film’s breakdown susceptibility and protectiveness of the corrosion products were studied using potentiodynamic polarization curves and electrochemical impedance spectroscopy. The corrosion products were analysed using SEM-EDS and XRD. The samples with a higher thickness level in the zinc film (Z180) have the lowest corrosion rate. In this case, one of the products that was formed by the chemical reactions that occurred was Zinc hydroxide, which exhibits a passive behaviour as observed in the Pourbaix curves of the obtained potentials and in how the different Ph levels of the solutions worked. The sheets with the highest thickness (Z180) had the best performance, since at the end of the study they showed the least amount of damage on the surface of the zinc layer. This is because the thickness of the zinc layer favours the formation of simonkolleite, which is the corrosion product that protects the material under the conditions of the study.

  15. In vivo non-thermal irreversible electroporation impact on rat liver galvanic apparent internal resistance

    International Nuclear Information System (INIS)

    Golberg, A; Laufer, S; Rabinowitch, H D; Rubinsky, B

    2011-01-01

    Non-thermal irreversible electroporation (NTIRE) is a biophysical phenomenon which involves application of electric field pulses to cells or tissues, causing certain rearrangements in the membrane structure leading to cell death. The treated tissue ac impedance changes induced by electroporation were shown to be the indicators for NTIRE efficiency. In a previous study we characterized in vitro tissue galvanic apparent internal resistance (GAIR) changes due to NTIRE. Here we describe an in vivo study in which we monitored the GAIR changes of a rat liver treated by NTIRE. Electrical pulses were delivered through the same Zn/Cu electrodes by which GAIR was measured. GAIR was measured before and for 3 h after the treatment at 15 min intervals. The results were compared to the established ac bioimpedance measurement method. A decrease of 33% was measured immediately after the NTIRE treatment and a 40% decrease was measured after 3 h in GAIR values; in the same time 40% and 47% decrease respectively were measured by ac bioimpedance analyses. The temperature increase due to the NTIRE was only 0.5 deg. C. The results open the way for an inexpensive, self-powered in vivo real-time NTIRE effectiveness measurement.

  16. Comparison of Postural Responses to Galvanic Vestibular Stimulation between Pilots and the General Populace

    Directory of Open Access Journals (Sweden)

    Yang Yang

    2015-01-01

    Full Text Available Galvanic vestibular stimulation (GVS can be used to study the body’s response to vestibular stimuli. This study aimed to investigate whether postural responses to GVS were different between pilots and the general populace. Bilateral bipolar GVS was applied with a constant-current profile to 12 pilots and 12 control subjects via two electrodes placed over the mastoid processes. Both GVS threshold and the center of pressure’s trajectory (COP’s trajectory were measured. Position variability of COP during spontaneous body sway and peak displacement of COP during GVS-induced body sway were calculated in the medial-lateral direction. Spontaneous body sway was slight for all subjects, and there was no significant difference in the value of COP position variability between the pilots and controls. Both the GVS threshold and magnitude of GVS-induced body deviation were similar for different GVS polarities. GVS thresholds were similar between the two groups, but the magnitude of GVS-induced body deviation in the controls was significantly larger than that in the pilots. The pilots showed less GVS-induced body deviation, meaning that pilots may have a stronger ability to suppress vestibular illusions.

  17. Wavelet-Based Artifact Identification and Separation Technique for EEG Signals during Galvanic Vestibular Stimulation

    Directory of Open Access Journals (Sweden)

    Mani Adib

    2013-01-01

    Full Text Available We present a new method for removing artifacts in electroencephalography (EEG records during Galvanic Vestibular Stimulation (GVS. The main challenge in exploiting GVS is to understand how the stimulus acts as an input to brain. We used EEG to monitor the brain and elicit the GVS reflexes. However, GVS current distribution throughout the scalp generates an artifact on EEG signals. We need to eliminate this artifact to be able to analyze the EEG signals during GVS. We propose a novel method to estimate the contribution of the GVS current in the EEG signals at each electrode by combining time-series regression methods with wavelet decomposition methods. We use wavelet transform to project the recorded EEG signal into various frequency bands and then estimate the GVS current distribution in each frequency band. The proposed method was optimized using simulated signals, and its performance was compared to well-accepted artifact removal methods such as ICA-based methods and adaptive filters. The results show that the proposed method has better performance in removing GVS artifacts, compared to the others. Using the proposed method, a higher signal to artifact ratio of −1.625 dB was achieved, which outperformed other methods such as ICA-based methods, regression methods, and adaptive filters.

  18. The recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor

    Energy Technology Data Exchange (ETDEWEB)

    Ren Xiulian [College of Ocean, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Wei Qifeng, E-mail: weiqifeng163@163.com [College of Ocean, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Hu Surong; Wei Sijie [College of Ocean, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2010-09-15

    This paper reports the optimization of the process parameters for recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor. The experiments were carried out in an ammoniacal ammonium chloride system. The influence of composition of electrolytes, pH, stirring rate, current density and temperature, on cathodic current efficiency, specific power consumption and anodic dissolution of Zn were investigated. The results indicate that the cathode current efficiency increases and the hydrogen evolution decreased with increasing the cathode current density. The partial current for electrodeposition of Zn has liner relationship with {omega}{sup 1/2} ({omega}: rotation rate). The highest current efficiency for dissolving zinc was obtained when NH{sub 4}Cl concentration was 53.46 g L{sup -1} and the anodic dissolution of zinc was determined by mass transfer rate at stirring rate 0-300 r min{sup -1}. Increase in temperature benefits to improve CE and dissolution of Zn, and reduce cell voltage. Initial pH of electrolytes plays an important role in the deposition and anodic dissolution of Zn. The results of single factor experiment show that about 50% energy consumption was saved for electrodeposition of Zn in the anion-exchange membrane electrolysis reactor.

  19. The recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor.

    Science.gov (United States)

    Ren, Xiulian; Wei, Qifeng; Hu, Surong; Wei, Sijie

    2010-09-15

    This paper reports the optimization of the process parameters for recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor. The experiments were carried out in an ammoniacal ammonium chloride system. The influence of composition of electrolytes, pH, stirring rate, current density and temperature, on cathodic current efficiency, specific power consumption and anodic dissolution of Zn were investigated. The results indicate that the cathode current efficiency increases and the hydrogen evolution decreased with increasing the cathode current density. The partial current for electrodeposition of Zn has liner relationship with omega(1/2) (omega: rotation rate). The highest current efficiency for dissolving zinc was obtained when NH(4)Cl concentration was 53.46 g L(-1) and the anodic dissolution of zinc was determined by mass transfer rate at stirring rate 0-300 r min(-1). Increase in temperature benefits to improve CE and dissolution of Zn, and reduce cell voltage. Initial pH of electrolytes plays an important role in the deposition and anodic dissolution of Zn. The results of single factor experiment show that about 50% energy consumption was saved for electrodeposition of Zn in the anion-exchange membrane electrolysis reactor. Copyright 2010 Elsevier B.V. All rights reserved.

  20. The recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor

    International Nuclear Information System (INIS)

    Ren Xiulian; Wei Qifeng; Hu Surong; Wei Sijie

    2010-01-01

    This paper reports the optimization of the process parameters for recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor. The experiments were carried out in an ammoniacal ammonium chloride system. The influence of composition of electrolytes, pH, stirring rate, current density and temperature, on cathodic current efficiency, specific power consumption and anodic dissolution of Zn were investigated. The results indicate that the cathode current efficiency increases and the hydrogen evolution decreased with increasing the cathode current density. The partial current for electrodeposition of Zn has liner relationship with ω 1/2 (ω: rotation rate). The highest current efficiency for dissolving zinc was obtained when NH 4 Cl concentration was 53.46 g L -1 and the anodic dissolution of zinc was determined by mass transfer rate at stirring rate 0-300 r min -1 . Increase in temperature benefits to improve CE and dissolution of Zn, and reduce cell voltage. Initial pH of electrolytes plays an important role in the deposition and anodic dissolution of Zn. The results of single factor experiment show that about 50% energy consumption was saved for electrodeposition of Zn in the anion-exchange membrane electrolysis reactor.

  1. Bioavailability of zinc in two zinc sulfate by-products of the galvanizing industry.

    Science.gov (United States)

    Edwards, H M; Boling, S D; Emmert, J L; Baker, D H

    1998-10-01

    Two Zn depletion/repletion assays were conducted with chicks to determine the relative bioavailability (RBV) of Zn from two new by-products of the galvanizing industry. Using a soy concentrate-dextrose diet, slope-ratio methodology was employed to evaluate two different products: Fe-ZnSO4 x H2O with 20.2% Fe and 13.0% Zn, and Zn-FeSO4 x H2O with 14.2% Fe and 20.2% Zn. Feed-grade ZnSO4 x H2O was used as a standard. Weight gain, tibia Zn concentration, and total tibia Zn responded linearly (P 0.10) from the ZnSO4 standard (100%). Slope-ratio calculations based on total tibia Zn established average Zn RBV values of 126% for Fe-ZnSO4 x H2O and 127% for Zn-FeSO4 x H2O, and these values were greater (P < 0.01) than those of the ZnSO4 standard (100%). It is apparent that both mixed sulfate products of Fe and Zn are excellent sources of bioavailable Zn.

  2. In vivo non-thermal irreversible electroporation impact on rat liver galvanic apparent internal resistance

    Energy Technology Data Exchange (ETDEWEB)

    Golberg, A; Laufer, S [Center for Bioengineering in the Service of Humanity and Society, School of Computer Science and Engineering, Hebrew University of Jerusalem, Jerusalem 91904 (Israel); Rabinowitch, H D [Robert H Smith Faculty of Agriculture, Food and Environment, Robert H Smith Institute of Plant Science and Genetics in Agriculture, Hebrew University of Jerusalem, Rehovot 76 100 (Israel); Rubinsky, B, E-mail: Rabin@agri.huji.ac.il [Department of Mechanical Engineering, Graduate Program in Biophysics, University of California at Berkeley, Berkeley, CA 84720 (United States)

    2011-02-21

    Non-thermal irreversible electroporation (NTIRE) is a biophysical phenomenon which involves application of electric field pulses to cells or tissues, causing certain rearrangements in the membrane structure leading to cell death. The treated tissue ac impedance changes induced by electroporation were shown to be the indicators for NTIRE efficiency. In a previous study we characterized in vitro tissue galvanic apparent internal resistance (GAIR) changes due to NTIRE. Here we describe an in vivo study in which we monitored the GAIR changes of a rat liver treated by NTIRE. Electrical pulses were delivered through the same Zn/Cu electrodes by which GAIR was measured. GAIR was measured before and for 3 h after the treatment at 15 min intervals. The results were compared to the established ac bioimpedance measurement method. A decrease of 33% was measured immediately after the NTIRE treatment and a 40% decrease was measured after 3 h in GAIR values; in the same time 40% and 47% decrease respectively were measured by ac bioimpedance analyses. The temperature increase due to the NTIRE was only 0.5 deg. C. The results open the way for an inexpensive, self-powered in vivo real-time NTIRE effectiveness measurement.

  3. NON-DESTRUCTIVE LEAK DETECTION IN GALVANIZED IRON PIPE USING NONLINEAR ACOUSTIC MODULATION METHOD

    Directory of Open Access Journals (Sweden)

    Gigih Priyandoko

    2018-02-01

    Full Text Available Non-destructive testing is a wide group of analysis techniques used in science and industry to evaluate the properties of a structure without causing damage to it. The main objective of this project is to carry out experiment to detect leakage in pipeline using nonlinear acoustic modulation method. The nonlinear acoustic modulation approach with low frequency excitation and high frequency acoustic wave is used to reveal modulations in the presence of leak. The pipe used in this experiment was galvanized iron pipe. The experiment is started with the experiment of undamaged specimen and followed by the experiment of damaged specimen with manually applied leak. The results obtained are being observed and the difference between the specimen without leak and with leak can be distinguished. The distance of the leak and the distance of the outlet detected is nearly accurate to the exact location which is leak at 4.0 m and outlet at 6.0 m. Therefore, the results demonstrate that leakage can be detected using nonlinear acoustic modulation, and proved the objective of distinguish the difference between the results of specimen without leak and with leak has succeeded. The damage detection process can be eased with the knowledge on the signal features.

  4. Central adaptation to repeated galvanic vestibular stimulation: implications for pre-flight astronaut training.

    Directory of Open Access Journals (Sweden)

    Valentina Dilda

    Full Text Available Healthy subjects (N = 10 were exposed to 10-min cumulative pseudorandom bilateral bipolar Galvanic vestibular stimulation (GVS on a weekly basis for 12 weeks (120 min total exposure. During each trial subjects performed computerized dynamic posturography and eye movements were measured using digital video-oculography. Follow up tests were conducted 6 weeks and 6 months after the 12-week adaptation period. Postural performance was significantly impaired during GVS at first exposure, but recovered to baseline over a period of 7-8 weeks (70-80 min GVS exposure. This postural recovery was maintained 6 months after adaptation. In contrast, the roll vestibulo-ocular reflex response to GVS was not attenuated by repeated exposure. This suggests that GVS adaptation did not occur at the vestibular end-organs or involve changes in low-level (brainstem-mediated vestibulo-ocular or vestibulo-spinal reflexes. Faced with unreliable vestibular input, the cerebellum reweighted sensory input to emphasize veridical extra-vestibular information, such as somatosensation, vision and visceral stretch receptors, to regain postural function. After a period of recovery subjects exhibited dual adaption and the ability to rapidly switch between the perturbed (GVS and natural vestibular state for up to 6 months.

  5. Central adaptation to repeated galvanic vestibular stimulation: implications for pre-flight astronaut training.

    Science.gov (United States)

    Dilda, Valentina; Morris, Tiffany R; Yungher, Don A; MacDougall, Hamish G; Moore, Steven T

    2014-01-01

    Healthy subjects (N = 10) were exposed to 10-min cumulative pseudorandom bilateral bipolar Galvanic vestibular stimulation (GVS) on a weekly basis for 12 weeks (120 min total exposure). During each trial subjects performed computerized dynamic posturography and eye movements were measured using digital video-oculography. Follow up tests were conducted 6 weeks and 6 months after the 12-week adaptation period. Postural performance was significantly impaired during GVS at first exposure, but recovered to baseline over a period of 7-8 weeks (70-80 min GVS exposure). This postural recovery was maintained 6 months after adaptation. In contrast, the roll vestibulo-ocular reflex response to GVS was not attenuated by repeated exposure. This suggests that GVS adaptation did not occur at the vestibular end-organs or involve changes in low-level (brainstem-mediated) vestibulo-ocular or vestibulo-spinal reflexes. Faced with unreliable vestibular input, the cerebellum reweighted sensory input to emphasize veridical extra-vestibular information, such as somatosensation, vision and visceral stretch receptors, to regain postural function. After a period of recovery subjects exhibited dual adaption and the ability to rapidly switch between the perturbed (GVS) and natural vestibular state for up to 6 months.

  6. Preparation of micro/nano-structure superhydrophobic film on aluminum plates using galvanic corrosion method.

    Science.gov (United States)

    Wu, Ruomei; Chao, Guang Hua; Jiang, Haiyun; Pan, Anqiang; Chen, Hong; Yuan, Zhiqing; Liu, Qilong

    2013-10-01

    A simple and novel approach has been developed to obtain a microporous film with compound nanoparticles on the surface of aluminum alloy substrate using the galvanic corrosion method. The wettability of the surface changes from hydrophilicity to superhydrophobicity after chemical modification with stearic acid (SA). The water contact angle (WCA) and sliding angle (WSA) of superhydrophobic aluminum alloy surface (SAAS) are 154 degrees and 9 degrees, respectively. The roughness of the aluminum substrate increases after the oxidation reaction. The porous aluminum matrix surface is covered with irregularly shaped holes with a mean radius of about 15 microm, similar to the surface papillae of natural Lotus leaf, with villus-like nanoparticles array on pore surfaces. The superhydrophobic property is attributed to this special surface morphology and low surface energy SA. X-ray powder diffraction (XRD) pattern and Energy Dispersive X-Ray Spectroscopy (EDS) spectrum indicate that Al2O3, Al(OH)3 and AIO(OH) has been formed on the surface of aluminum substrate after the oxidation reaction. The Raman spectra indicate that C-H bond from SA and the Al-O are formed on the SAAS. The as-formed SAAS has good stability.

  7. Diffuse layer effects on the current in galvanic cells containing supporting electrolyte

    International Nuclear Information System (INIS)

    Soestbergen, M. van

    2010-01-01

    We study the effect of an inert supporting electrolyte on the steady-state ionic current through galvanic cells by solving the full Poisson-Nernst-Planck transport equation coupled to the generalized Frumkin-Butler-Volmer boundary equation for the electrochemical charge transfer at the electrodes. Consequently, the model presented here allows for non-zero space charge densities locally at the electrodes, thus extending the frequently used models based on the local electroneutrality condition by including diffuse layer (DL) effects. This extension is necessary since the DLs determine the ion concentration and electrical field at the reaction planes, which uniquely determine the charge transfer at the electrodes. In this work we present numerical results for systems which contain added inert supporting electrolyte using finite element discretization and compare those with semi-analytical results obtained using singular perturbation theory (limit of negligibly thin DLs). In case of negligibly thin DLs the presence of supporting electrolyte will introduce a limiting current below the classical diffusion-limiting current. Just as for systems without supporting electrolyte, the supporting electrolyte induced limiting current formally does not occur for systems having non-negligibly thin double DLs. For thin, however still finite, double layers this limit can still be seen as a steepening of the polarization curve for current vs. voltage.

  8. Contribution to Kinetics of Formation of White Rust on Galvanized Steel

    International Nuclear Information System (INIS)

    Han, D. J.; Pyun, Su Il; Hahn, Y. D.

    1981-01-01

    Kinetics of formation of white rust on galvanized steel coated with various chromating solutions was studied. White rust occurs as a mixture of zinc oxide and zinc hydroxide. White rust formation rate was measured with a salt spray test as related to Cr 3+ ion amount, ratio of Cr 3+ to Cr 6+ ion(by weight) and surface roughness of the chromate film. Incubation time of white rust formation increased as the ratio of Cr 3+ to Cr 6+ ion in the chromate film increased. White rust propagation rate decreased as the amount of Cr 3+ ion increased. Surface roughness had no detectable relationship with incubation time and white rust propagation rate. Experimental results showed that kinetics of white rust formation was as follows: chromate film consists of insoluble Cr 3+ ion and soluble Cr 6+ ion, the latter act: as a corrosion inhibitor. Leaching rate of Cr 6+ ion from the film decreases with an increase of the ratio of Cr 3+ to Cr 6+ ion in the chromate film. When Cr 6+ ion is leached from the film, a bare zine layer is exposed to air and discontinuities occur in the film where white rust formation is initiated. Further white rust formation occurs due to destruction of the chromate film by chlorine ion. It is concluded that two stages of white rust formation are present and can be ascribed to Cr 6+ ion leaching and destruction of the chromate film by chlorine ion

  9. Vitrification of galvanic solid wastes: solutions for the east area of Sao Paulo, Brazil

    International Nuclear Information System (INIS)

    Mattos, Cleiton dos Santos; Castanho, Sonia Regina Homem de Mello

    2011-01-01

    Galvanic solid waste have elevated levels of heavy metals and usually are stocked in the industry, creating a worrisome environmental liabilities. This disturbing fact is aggravated in areas densely populated as the area east of Sao Paulo, which has a pole of industrial electroplating of chrome. The present paper, we describe and provide a technological option for the disposal of waste generated by this activity using techniques that allow the incorporation of these in a glass matrix. The wastes were characterized by XRF, EDS, ICP-AES, AAS, DTA/TGA, XRD and SEM-FEG and embedded in glass and frits made from the system SiO_-CaO-Na_O, with additions of up to 30% by weight. The results of the analysis of residues showed the majority presence of Ni, Cr, B, Cu, Ca and S. The resulting glasses showed that heavy metals were incorporated into its structure and probably replacing the Ca and Na. In addition, the products showed specific colors indicating the possibility of use in some segments of manufacturing in ceramics with glazes, loading and pigments. (author)

  10. The sorption-chromaticity determination of Fe(III in the waters of the galvanic production

    Directory of Open Access Journals (Sweden)

    P. T. Sukhanov

    2017-01-01

    Full Text Available Developed out express Sorption-colorimetric methods for the determination of iron in water, based on the sorption concentration of detecting component of the solution impregnated in the polyurethane foam, the formation on the surface of a colored compound and then its definition in the sorbent matrix by measuring color intensity or chromaticity characteristics. The first method is based on determining the agitation of the sample solution with a tablet impregnated with PPU known mass, from which the air bubbles are removed, the second dynamic – by sampling by suction solution in the analytical cartridge impregnated with PPU. Discoloration polyurethane indicates the presence of iron (III in water, and its content was determined by comparing the color intensity of foam tablets previously prepared color chart or chromaticity characteristics comparing analyte and standard solutions. The conditions of sorption-photometric analysis: the concentration of the photometric reagent impregnated in the foam, the degree of loading it impregnant, the phases of contact, the acidity of the environment. When using analytical cartridges lower limit of detection is 2 times higher, and the measurement error to 3.5% lower than with the tablets. The proposed test methods using polyurethane enable to carry out the analysis of wash water and the total flow of galvanizing plant before and after neutralization station “on the spot”, without the use of sophisticated instruments and highly skilled operator.

  11. Framing susceptibility in a risky choice game is altered by galvanic vestibular stimulation.

    Science.gov (United States)

    Preuss, Nora; Kalla, Roger; Müri, Rene; Mast, Fred W

    2017-06-07

    Recent research provides evidence that galvanic vestibular stimulation (GVS) has a modulating effect on somatosensory perception and spatial cognition. However, other vestibular stimulation techniques have induced changes in affective control and decision making. The aim of this study was to investigate the effect of GVS on framing susceptibility in a risky-choice game. The participants were to decide between a safe and a risky option. The safe option was framed either positively or negatively. During the task, the participants were exposed to either left anodal/right cathodal GVS, right anodal/left cathodal GVS, or sham stimulation (control condition). While left anodal/right cathodal GVS activated more right-hemispheric vestibular brain areas, right anodal/left cathodal GVS resulted in more bilateral activation. We observed increased framing susceptibility during left anodal/right cathodal GVS, but no change in framing susceptibility during right anodal/left cathodal GVS. We propose that GVS results in increased reliance on the affect heuristic by means of activation of cortical and subcortical vestibular-emotional brain structures and that this effect is modulated by the lateralization of the vestibular cortex.

  12. About the influence of the topography of the steel surface on faults during hot galvanizing of part loads; Zum Einfluss der Topographie der Stahloberflaeche auf Fehler beim Stueckgut-Feuerverzinken

    Energy Technology Data Exchange (ETDEWEB)

    Schulz, W.D. [Institut fuer Korrosionsschutz GmbH, Dresden (Germany); Schubert, P.

    2002-03-01

    The topography of the steel surface can influence the formation of layers during hot galvanizing in many ways. Information is given on galvanizing faults caused by impressions in the steel surface (rolling and drawing ridges). Flux remainders accumulated in these impressions can be encapsulated in the zinc coating during hot galvanizing. This leads to cavities and pores in the coating or to sponge-like zinc raisings at its surface. The flux remainders from the zinc coating can boil during powder coating and lead to blisters and pimple-like rises in the coating. Therefore, steel surfaces designed for galvanizing should be even or only have flat impressions. (orig.)

  13. Advanced cold rolled steels for automotive applications

    Energy Technology Data Exchange (ETDEWEB)

    Hofmann, H. [ThyssenKrupp Steel AG, Eberhardstrasse 12, 44145 Dortmund (Germany); Mattissen, D.; Schaumann, T.W. [ThyssenKrupp Steel AG, Duisburg (Germany)

    2006-09-15

    Advanced multiphase steels offer a great potential for bodies-in-white through their combination of formability and achievable component strength levels. They are first choice for strength and crash-relevant parts of challenging geometry. The intensive development of high-strength multiphase steels by ThyssenKrupp has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex phase steels are currently produced in addition to cold rolled DP and RA steels. New continuously annealed grades with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for applications mainly in the field of structural automobile elements make use of the classic advantages of microalloying as well as the principles of DP and TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (Abstract Copyright [2006], Wiley Periodicals, Inc.) [German] Fortschrittliche Multiphasen-Staehle eroeffnen wegen der inzwischen erreichbaren Kombination aus Umformbarkeit und Bauteilfestigkeit ein enormes Potenzial fuer Rohkarosserien. Sie stellen eine erste Wahl dar, wenn es um Festigkeit und um Crashsicherheit geht und besondere Anforderungen an die Bauteilgeometrien gestellt werden. Bei ThyssenKrupp hat die Entwicklung hochfester Multiphasen-Staehle in Verbindung mit dem Feuerverzinken zur Realisierung von Blechhalbzeugen gefuehrt, die hervorragend formbar sind. Es werden heute feuerverzinkte Komplexphasenstaehle neben den bewaehrten kaltgewalzten Dualphasen(DP) - und Retained Austenit(RA)-Staehlen produziert. Die neuen kontinuierlich gegluehten Stahlvarianten mit Festigkeiten bis zu 1000 MPa in Kombination mit der bei Strukturbauteilen im Automobilbau geforderten Duktilitaet nutzen sowohl die klassischen Vorteile des Mikrolegierens aus und dazu die Prinzipien, die man bei DP- und TRIP-Staehlen anwendet. Eine weitere Verbesserung des Eigenschaftsprofils wird mit dem

  14. Characterization of surface defects in high strength galvannealed steels; Charakterisierung der Oberflaechendefekte in hochfesten, nach dem Verzinken waermebehandelten Staehlen

    Energy Technology Data Exchange (ETDEWEB)

    Hong, M.H. [Automotive Steels Research Center, Technical Research Labs., POSCO, Gwangyang (Korea)

    2004-03-01

    Hot-dip galvannealed steel sheets, in which Fe of the substrate steel diffused into upper coating layer so as to be alloyed with Zn through a galvannealing above 450 C followed by hot-dip galvanizing process, generally show superior corrosion resistance, weldability and paintability. They have been widely used in automobile, construction, appliance industries and others. In particular, many researches have been carrying out to produce defect-free coating for an exposed automotive body panel. In the present study, high strength interstitial-free steel sheets containing Mn and P were galvannealed in an industrial continuous galvanizing line and defects on the coating surface were investigated by optical microscopy, scanning electron microscopy and transmission electron microscopy. It is clear that the quality of the substrate strongly affects galvannealed coating and it is essential to keep clean surface just before immediately dipping into molten Zn pot. (orig.) [German] Feuerverzinkte und danach waermebehandelte Stahlbleche, wo Fe aus dem Substratstahl in die obere Beschichtungsschicht diffundiert wie bei Legieren mit Zn und einer Waermebehandlung von ueber 450 C, gefolgt von einem Feuerverzinkverfahren, zeigen im Allgemeinen hervorragende Korrosionsbestaendigkeit, Schweissbarkeit und Anstreichbarkeit. Sie finden ein breites Einsatzgebiet bei Automobilen, im Bauwesen, in Werkzeugindustrien und anderen. Insbesondere wurde von vielen Forschern versucht, eine fehlerfreie Beschichtung fuer ein ungeschuetztes Karosserieteil herzustellen. In der vorliegenden Arbeit wurden hochfeste porenfreie Stahlbleche mit Mn- und P-Gehalt nach dem Verzinken in einer industriellen Endlos-Verzinkungslinie (CGL) waermebehandelt, wobei die Defekte auf der Schichtoberflaeche lichtmikroskopisch, rasterund transmissionselektronenmikroskopisch untersucht wurden. Klar ist, dass die Qualitaet des Substrats die nach dem Verzinken waermebehandelten Schichten beeinflusst und es ist von grosser

  15. Thermogalvanic corrosion and galvanic effects of copper and AISI 316L stainless steel pairs in heavy LiBr brines under hydrodynamic conditions

    International Nuclear Information System (INIS)

    Sánchez-Tovar, R.; Montañés, M.T.; García-Antón, J.

    2012-01-01

    Highlights: ► Thermogalvanic corrosion results in an increase of the current densities. ► Thermogalvanic effect increases as temperature difference between tubes is higher. ► Potentials fit linearly with increase in temperature. ► ZRA shows hot cathodes for AISI 316L while cold ones for copper and galvanic pairs. ► Weight loss tests show a combined effect between thermogalvanic and galvanic effects. - Abstract: Thermogalvanic corrosion of the copper/copper and AISI 316L/AISI 316L stainless steel pairs was studied in heavy lithium bromide brines under hydrodynamic conditions. The galvanic coupling effect between copper and stainless steel was also analysed. The cold electrode (25 °C) was the stainless steel for the galvanic pair, whereas copper temperature varied (25, 50 and 75 °C). A hydrodynamic circuit was designed to study thermogalvanic corrosion by means of the zero resistance ammeter technique. Hot cathodes take place in stainless steel pairs while cold cathodes are present in copper/copper and stainless steel/copper pairs; this agrees with the thermal temperature coefficient of the potential sign. Thermogalvanic corrosion increases corrosion rates, especially working with copper. Weight loss measurements show that there is a combined effect due to the thermogalvanic and the galvanic effects.

  16. Stability of the calcium hydroxyzincate protective layer developed on galvanized reinforcements after a further increase of the pH value

    Directory of Open Access Journals (Sweden)

    Andrade, C.

    1986-12-01

    Full Text Available In previous works on galvanized reinforcements in contact with Ca- containing highly alkaline media, the authors have reported the existence of a threshold pH of 13,3 ± 0,1, below which the Zn in contact with such a medium is passivated by formation of a continuous layer of calcium hydroxyzincate, but at pH values above this it corrodes continuously until it totally disappears. The investigation on the stability of the calcium hydroxyzincate layer after an increase of the pH to very high alkaline values, is the aim of the present paper. It has been establised that if the calcium hydroxyzincate is perfectly developed, a later increase of the pH does not affect the stability.

    En trabajos anteriores que estudian el comportamiento de armaduras galvanizadas en contacto con medios muy alcalinos que contienen calcio, los autores han señalado la existencia de un umbral de pH = 13,3 ±0,1 por debajo del cual el Zn en contacto con tales medios se pasiva por formación de una capa continua de hidroxizincato calcico, mientras que para valores de pH superiores se corroe continuamente hasta su total desaparición. Establecer la estabilidad del recubrimiento protector de hidroxizincato calcico a un aumento de pH a valores muy alcalinos posterior a su formación, es el objetivo del presente artículo. Como resultado de las investigaciones realizadas ha podido concluirse que si el recubrimiento de hidroxizincato cálcico se ha desarrollado perfectamente, un posterior incremento del pH del medio no afecta su estabilidad.

  17. Business continuity

    International Nuclear Information System (INIS)

    Breunhoelder, Gert

    2002-01-01

    This presentation deals with the following keypoints: Information Technology (IT) Business Continuity and Recovery essential for any business; lessons learned after Sept. 11 event; Detailed planning, redundancy and testing being the key elements for probability estimation of disasters

  18. Continuous tokamaks

    International Nuclear Information System (INIS)

    Peng, Y.K.M.

    1978-04-01

    A tokamak configuration is proposed that permits the rapid replacement of a plasma discharge in a ''burn'' chamber by another one in a time scale much shorter than the elementary thermal time constant of the chamber first wall. With respect to the chamber, the effective duty cycle factor can thus be made arbitrarily close to unity minimizing the cyclic thermal stress in the first wall. At least one plasma discharge always exists in the new tokamak configuration, hence, a continuous tokamak. By incorporating adiabatic toroidal compression, configurations of continuous tokamak compressors are introduced. To operate continuous tokamaks, it is necessary to introduce the concept of mixed poloidal field coils, which spatially groups all the poloidal field coils into three sets, all contributing simultaneously to inducing the plasma current and maintaining the proper plasma shape and position. Preliminary numerical calculations of axisymmetric MHD equilibria in continuous tokamaks indicate the feasibility of their continued plasma operation. Advanced concepts of continuous tokamaks to reduce the topological complexity and to allow the burn plasma aspect ratio to decrease for increased beta are then suggested

  19. Effect of dual laser beam on dissimilar welding-brazing of aluminum to galvanized steel

    Science.gov (United States)

    Mohammadpour, Masoud; Yazdian, Nima; Yang, Guang; Wang, Hui-Ping; Carlson, Blair; Kovacevic, Radovan

    2018-01-01

    In this investigation, the joining of two types of galvanized steel and Al6022 aluminum alloy in a coach peel configuration was carried out using a laser welding-brazing process in dual-beam mode. The feasibility of this method to obtain a sound and uniform brazed bead with high surface quality at a high welding speed was investigated by employing AlSi12 as a consumable material. The effects of alloying elements on the thickness of intermetallic compound (IMC) produced at the interface of steel and aluminum, surface roughness, edge straightness and the tensile strength of the resultant joint were studied. The comprehensive study was conducted on the microstructure of joints by means of a scanning electron microscopy and EDS. Results showed that a dual-beam laser shape and high scanning speed could control the thickness of IMC as thin as 3 μm and alter the failure location from the steel-brazed interface toward the Al-brazed interface. The numerical simulation of thermal regime was conducted by the Finite Element Method (FEM), and simulation results were validated through comparative experimental data. FEM thermal modeling evidenced that the peak temperatures at the Al-steel interface were around the critical temperature range of 700-900 °C that is required for the highest growth rate of IMC. However, the time duration that the molten pool was placed inside this temperature range was less than 1 s, and this duration was too short for diffusion-control based IMC growth.

  20. Application Of Fractal Dimension On Atmospheric Corrosion Of Galvanized Iron Roofing Material

    Directory of Open Access Journals (Sweden)

    Issa A.K

    2015-08-01

    Full Text Available Abstract Corrosion rates of galvanized iron roofing sheet In yola north eastern part of Nigeria were assessed and determined by weight loss method and scanner fractal analysis method. Scanning electronic machine SEM was used to transform corrosion coupons to electronic form for image j processing and analysing software The result of corrosion rates for these two methods after six months of the samples exposure in industrial. Coastal market and urban areas in the region are 1.51 1.079 1.051 0.779 and 1.9941 1.9585 1.9565 1.9059 for weight loss and scanner fractal dimension methods respectively. and the results from the two methods were in agreement This establish the reliability of fractal dimension in measuring atmospheric corrosion this research also provides alternative method of measuring atmospheric corrosion and overcome the limitation of conventional weight loss technique in its inability to measure corrosion rate which is not significantly change over a long period of time moreover weight loss cannot demonstrate the area of concentration of corrosion on the surface of the coupon it rather gives the weight loss value and this will aid in determining the real level or extent of corrosion damage in the material and this can be obtained when measuring the material through fractal analysis these results clearly indicate that corrosion is heavier on locations close to the industrial areas. This also shows the negative impact of industrial activities on the corrodible materials and consequently on the plants and environment.

  1. Multifaceted Effects of Noisy Galvanic Vestibular Stimulation on Manual Tracking Behavior in Parkinson’s Disease

    Directory of Open Access Journals (Sweden)

    Soojin eLee

    2015-02-01

    Full Text Available Parkinson’s disease (PD is a neurodegenerative movement disorder that is characterized clinically by slowness of movement, rigidity, tremor, postural instability, and often cognitive impairments. Recent studies have demonstrated altered cortico-basal ganglia rhythms in PD, which raises the possibility of a role for non-invasive stimulation therapies such as noisy galvanic vestibular stimulation (GVS. We applied noisy GVS to 12 mild-moderately affected PD subjects (Hoehn & Yahr 1.5-2.5 off medication while they performed a sinusoidal visuomotor joystick tracking task, which alternated between 2 task conditions depending on whether the displayed cursor position underestimated the actual error by 30% (‘Better’ or overestimated by 200% (‘Worse’. Either sham or subthreshold, noisy GVS (0.1-10 Hz, 1/f-type power spectrum was applied in pseudorandom order. We used exploratory (Linear Discriminant Analysis with bootstrapping and confirmatory (robust multivariate linear regression methods to determine if the presence of GVS significantly affected our ability to predict cursor position based on target variables. Variables related to displayed error were robustly seen to discriminate GVS in all subjects particularly in the Worse condition. If we considered higher frequency components of the cursor trajectory as noise, the signal-to-noise ratio of cursor trajectory was significantly increased during the GVS stimulation. The results suggest that noisy GVS influenced motor performance of the PD subjects, and we speculate that they were elicited through a combination of mechanisms: enhanced cingulate activity resulting in modulation of frontal midline theta rhythms, improved signal processing in neuromotor system via stochastic facilitation and/or enhanced vigor known to be deficient in PD subjects. Further work is required to determine if GVS has a selective effect on corrective submovements that could not be detected by the current analyses.

  2. Galvanizers, Guides, Champions, and Shields: The Many Ways That Policymakers Use Public Health Researchers

    Science.gov (United States)

    Haynes, Abby S; Gillespie, James A; Derrick, Gemma E; Hall, Wayne D; Redman, Sally; Chapman, Simon; Sturk, Heidi

    2011-01-01

    Context Public health researchers make a limited but important contribution to policy development. Some engage with policy directly through committees, advisory boards, advocacy coalitions, ministerial briefings, intervention design consultation, and research partnerships with government, as well as by championing research-informed policy in the media. Nevertheless, the research utilization literature has paid little attention to these diverse roles and the ways that policymakers use them. This article describes how policymakers use researchers in policymaking and examines how these activities relate to models of research utilization. It also explores the extent to which policymakers’ accounts of using researchers concur with the experiences of “policy-engaged” public health researchers. Methods We conducted semi-structured interviews with thirty-two Australian civil servants, parliamentary ministers, and ministerial advisers identified as “research-engaged” by public health researchers. We used structured and inductive coding to generate categories that we then compared with some of the major research utilization models. Findings Policymakers were sophisticated and multifaceted users of researchers for purposes that we describe as Galvanizing Ideas, Clarification and Advice, Persuasion, and Defense. These categories overlapped but did not wholly fit with research utilization models. Despite the negative connotation, “being used” was reported as reciprocal and uncompromising, although researchers and policymakers were likely to categorize these uses differently. Policymakers countered views expressed by some researchers. That is, they sought robust dialogue and creative thinking rather than compliance, and they valued expert opinion when research was insufficient for decision making. The technical/political character of policy development shaped the ways in which researchers were used. Conclusions Elucidating the diverse roles that public health

  3. Galvanizers, guides, champions, and shields: the many ways that policymakers use public health researchers.

    Science.gov (United States)

    Haynes, Abby S; Gillespie, James A; Derrick, Gemma E; Hall, Wayne D; Redman, Sally; Chapman, Simon; Sturk, Heidi

    2011-12-01

    Public health researchers make a limited but important contribution to policy development. Some engage with policy directly through committees, advisory boards, advocacy coalitions, ministerial briefings, intervention design consultation, and research partnerships with government, as well as by championing research-informed policy in the media. Nevertheless, the research utilization literature has paid little attention to these diverse roles and the ways that policymakers use them. This article describes how policymakers use researchers in policymaking and examines how these activities relate to models of research utilization. It also explores the extent to which policymakers' accounts of using researchers concur with the experiences of "policy-engaged" public health researchers. We conducted semi-structured interviews with thirty-two Australian civil servants, parliamentary ministers, and ministerial advisers identified as "research-engaged" by public health researchers. We used structured and inductive coding to generate categories that we then compared with some of the major research utilization models. Policymakers were sophisticated and multifaceted users of researchers for purposes that we describe as Galvanizing Ideas, Clarification and Advice, Persuasion, and Defense. These categories overlapped but did not wholly fit with research utilization models. Despite the negative connotation, "being used" was reported as reciprocal and uncompromising, although researchers and policymakers were likely to categorize these uses differently. Policymakers countered views expressed by some researchers. That is, they sought robust dialogue and creative thinking rather than compliance, and they valued expert opinion when research was insufficient for decision making. The technical/political character of policy development shaped the ways in which researchers were used. Elucidating the diverse roles that public health researchers play in policymaking, and the multiple ways

  4. Multifaceted effects of noisy galvanic vestibular stimulation on manual tracking behavior in Parkinson’s disease

    Science.gov (United States)

    Lee, Soojin; Kim, Diana J.; Svenkeson, Daniel; Parras, Gabriel; Oishi, Meeko Mitsuko K.; McKeown, Martin J.

    2015-01-01

    Parkinson’s disease (PD) is a neurodegenerative movement disorder that is characterized clinically by slowness of movement, rigidity, tremor, postural instability, and often cognitive impairments. Recent studies have demonstrated altered cortico-basal ganglia rhythms in PD, which raises the possibility of a role for non-invasive stimulation therapies such as noisy galvanic vestibular stimulation (GVS). We applied noisy GVS to 12 mild-moderately affected PD subjects (Hoehn and Yahr 1.5–2.5) off medication while they performed a sinusoidal visuomotor joystick tracking task, which alternated between 2 task conditions depending on whether the displayed cursor position underestimated the actual error by 30% (‘Better’) or overestimated by 200% (‘Worse’). Either sham or subthreshold, noisy GVS (0.1–10 Hz, 1/f-type power spectrum) was applied in pseudorandom order. We used exploratory (linear discriminant analysis with bootstrapping) and confirmatory (robust multivariate linear regression) methods to determine if the presence of GVS significantly affected our ability to predict cursor position based on target variables. Variables related to displayed error were robustly seen to discriminate GVS in all subjects particularly in the Worse condition. If we considered higher frequency components of the cursor trajectory as “noise,” the signal-to-noise ratio of cursor trajectory was significantly increased during the GVS stimulation. The results suggest that noisy GVS influenced motor performance of the PD subjects, and we speculate that they were elicited through a combination of mechanisms: enhanced cingulate activity resulting in modulation of frontal midline theta rhythms, improved signal processing in neuromotor system via stochastic facilitation and/or enhanced “vigor” known to be deficient in PD subjects. Further work is required to determine if GVS has a selective effect on corrective submovements that could not be detected by the current analyses

  5. Differential effects of galvanic vestibular stimulation on arm position sense in right- vs. left-handers.

    Science.gov (United States)

    Schmidt, Lena; Artinger, Frank; Stumpf, Oliver; Kerkhoff, Georg

    2013-04-01

    The human brain is organized asymmetrically in two hemispheres with different functional specializations. Left- and right-handers differ in many functional capacities and their anatomical representations. Right-handers often show a stronger functional lateralization than left-handers, the latter showing a more bilateral, symmetrical brain organization. Recent functional imaging evidence shows a different lateralization of the cortical vestibular system towards the side of the preferred hand in left- vs. right-handers as well. Since the vestibular system is involved in somatosensory processing and the coding of body position, vestibular stimulation should affect such capacities differentially in left- vs. right-handers. In the present, sham-stimulation-controlled study we explored this hypothesis by studying the effects of galvanic vestibular stimulation (GVS) on proprioception in both forearms in left- and right-handers. Horizontal arm position sense (APS) was measured with an opto-electronic device. Second, the polarity-specific online- and after-effects of subsensory, bipolar GVS on APS were investigated in different sessions separately for both forearms. At baseline, both groups did not differ in their unsigned errors for both arms. However, right-handers showed significant directional errors in APS of both arms towards their own body. Right-cathodal/left-anodal GVS, resulting in right vestibular cortex activation, significantly deteriorated left APS in right-handers, but had no detectable effect on APS in left-handers in either arm. These findings are compatible with a right-hemisphere dominance for vestibular functions in right-handers and a differential vestibular organization in left-handers that compensates for the disturbing effects of GVS on APS. Moreover, our results show superior arm proprioception in left-handers in both forearms. Copyright © 2013 Elsevier Ltd. All rights reserved.

  6. Continuous Dropout.

    Science.gov (United States)

    Shen, Xu; Tian, Xinmei; Liu, Tongliang; Xu, Fang; Tao, Dacheng

    2017-10-03

    Dropout has been proven to be an effective algorithm for training robust deep networks because of its ability to prevent overfitting by avoiding the co-adaptation of feature detectors. Current explanations of dropout include bagging, naive Bayes, regularization, and sex in evolution. According to the activation patterns of neurons in the human brain, when faced with different situations, the firing rates of neurons are random and continuous, not binary as current dropout does. Inspired by this phenomenon, we extend the traditional binary dropout to continuous dropout. On the one hand, continuous dropout is considerably closer to the activation characteristics of neurons in the human brain than traditional binary dropout. On the other hand, we demonstrate that continuous dropout has the property of avoiding the co-adaptation of feature detectors, which suggests that we can extract more independent feature detectors for model averaging in the test stage. We introduce the proposed continuous dropout to a feedforward neural network and comprehensively compare it with binary dropout, adaptive dropout, and DropConnect on Modified National Institute of Standards and Technology, Canadian Institute for Advanced Research-10, Street View House Numbers, NORB, and ImageNet large scale visual recognition competition-12. Thorough experiments demonstrate that our method performs better in preventing the co-adaptation of feature detectors and improves test performance.

  7. Galvanically Isolated Quasi-Z-Source DC–DC Converter With a Novel ZVS and ZCS Technique

    DEFF Research Database (Denmark)

    Husev, Oleksandr; Liivik, Liisa; Blaabjerg, Frede

    2015-01-01

    This paper focuses on the galvanically isolated quasi-Z-source dc-dc converter with a novel zero voltage and zero current switching technique. The unique feature of the impedance network lies in combining the buck-boost operation capability with the short- and open-circuit immunity of transistors......; at the same time, it can perform zero voltage and zero current switching on the primary side. The boundary conduction mode of the current in the second inductor of the quasi-Z-source network was used along with snubber capacitors in the two out of four transistors and a special control algorithm to achieve...

  8. Effect of 1,2,4-triazole on galvanic corrosion between cobalt and copper in CMP based alkaline slurry

    Science.gov (United States)

    Fu, Lei; Liu, Yuling; Wang, Chenwei; Han, Linan

    2018-04-01

    Cobalt has become a new type of barrier material with its unique advantages since the copper-interconnects in the great-large scale integrated circuits (GLSI) into 10 nm and below technical nodes, but cobalt and copper have severe galvanic corrosion during chemical–mechanical flattening. The effect of 1,2,4-triazole on Co/Cu galvanic corrosion in alkaline slurry and the control of rate selectivity of copper and cobalt were investigated in this work. The results of electrochemical experiments and polishing experiments had indicated that a certain concentration of 1,2,4-triazole could form a layer of insoluble and dense passive film on the surface of cobalt and copper, which reduced the corrosion potential difference between cobalt and copper. Meantime, the removal rate of cobalt and copper could be effectively controlled according to demand during the CMP process. When the study optimized slurry was composed of 0.5 wt% colloidal silica, 0.1 %vol. hydrogen peroxide, 0.05 wt% FA/O, 345 ppm 1,2,4-triazole, cobalt had higher corrosion potential than copper and the galvanic corrosion could be reduced effectively when the corrosion potential difference between them decreased to 1 mV and the galvanic corrosion current density reached 0.02 nA/cm2. Meanwhile, the removal rate of Co was 62.396 nm/min, the removal rate of Cu was 47.328 nm/min, so that the removal rate ratio of cobalt and copper was 1.32 : 1, which was a good amendment to the dishing pits. The contact potential corrosion of Co/Cu was very weak, which could be better for meeting the requirements of the barrier CMP. Project supported by the Major National Science and Technology Special Projects (No. 2016ZX02301003-004-007), the Natural Science Foundation of Hebei Province, China (No. F2015202267), and the Outstanding Young Science and Technology Innovation Fund of Hebei University of Technology (No. 2015007).

  9. Investigations of phosphate coatings of galvanized steel sheets by a surface-analytical multi-method approach

    International Nuclear Information System (INIS)

    Bubert, H.; Garten, R.; Klockenkaemper, R.; Puderbach, H.

    1983-01-01

    Corrosion protective coatings on galvanized steel sheets have been studied by a combination of SEM, EDX, AES, ISS and SIMS. Analytical statements concerning such rough, poly-crystalline and contaminated surfaces of technical samples are quite difficult to obtain. The use of a surface-analytical multi-method approach overcomes, the intrinsic limitations of the individual method applied, thus resulting in a consistent picture of those technical surfaces. Such results can be used to examine technical faults and to optimize the technical process. (Author)

  10. Influence of the doping type and level on the morphology of porous Si formed by galvanic etching

    Energy Technology Data Exchange (ETDEWEB)

    Pyatilova, O. V., E-mail: 5ilova87@gmail.com; Gavrilov, S. A.; Shilyaeva, Yu. I. [Zelenograd, National Research University of Electronic Technology (MIET) (Russian Federation); Pavlov, A. A. [Russian Academy of Sciences, Institute of Nanotechnology of Microelectronics (Russian Federation); Shaman, Yu. P. [Zelenograd, Scientific-Manufacturing Complex “Technological Centre” MIET (Russian Federation); Dudin, A. A. [Russian Academy of Sciences, Institute of Nanotechnology of Microelectronics (Russian Federation)

    2017-02-15

    The formation of porous silicon (por-Si) layers by the galvanic etching of single-crystal Si samples (doped with boron or phosphorus) in an HF/C{sub 2}H{sub 5}OH/H{sub 2}O{sub 2} solution is investigated. The por-Si layers are analyzed by the capillary condensation of nitrogen and scanning electron microscopy (SEM). The dependences of the morphological characteristics of por-Si (pore diameter, specific surface area, pore volume, and thickness of the pore walls), which determine the por-Si combustion kinetics, on the dopant type and initial wafer resistivity are established.

  11. Analysis and Modeling of the Galvanic Skin Response Spontaneous Component in the context of Intelligent Biofeedback Systems Development

    Science.gov (United States)

    Unakafov, A.

    2009-01-01

    The paper presents an approach to galvanic skin response (GSR) spontaneous component analysis and modeling. In the study a classification of biofeedback training methods is given, importance of intelligent methods development is shown. The INTENS method, which is perspective for intellectualization, is presented. An important problem of biofeedback training method intellectualization - estimation of the GSR spontaneous component - is solved in the main part of the work. Its main characteristics are described; results of GSR spontaneous component modeling are shown. Results of small research of an optimum material for GSR probes are presented.

  12. A Flat Solar Collector Built from Galvanized Steel Plate, Working by Thermosyphonic Flow, Optimized for Mexican Conditions

    OpenAIRE

    Marroquín de Jesús, Á.; Olivares-Ramírez, J.M.; Ramos-López, G.A.; Pless, R.C.

    2009-01-01

    Design, construction, and testing of the thermal performance of a flat solar collector for domestic water heating are described. The absorbing plate is built from readily available materials: two sheets of galvanized steel, one of the channelled type, the other one flat, which are joined by electric welding. The absorber is connected to a 198-L thermotank, insulated with polyurethane foam. In terms of receiving surface, the prototype tested here has an area of 1.35 m², about 20% smaller than ...

  13. A Flat Solar Collector Built from Galvanized Steel Plate, Working by Thermosyphonic Flow, Optimized for Mexican Conditions

    OpenAIRE

    Á. Marroquín de Jesús; J.M. Olivares–Ramírez; G.A. Ramos–López; R.C. Pless

    2009-01-01

    Design, construction, and testing of the thermal performance of a flat solar collector for domestic water heating are described. The absorbing plate is built from readily available materials: two sheets of galvanized steel, one of the channelled type, the other one flat, which are joined by electric welding. The absorber is connected to a 198–L thermotank, insulated with polyurethane foam. In terms of receiving surface, the prototype tested here has an area of 1.35 m2, about 20% smaller than ...

  14. Continuity theory

    CERN Document Server

    Nel, Louis

    2016-01-01

    This book presents a detailed, self-contained theory of continuous mappings. It is mainly addressed to students who have already studied these mappings in the setting of metric spaces, as well as multidimensional differential calculus. The needed background facts about sets, metric spaces and linear algebra are developed in detail, so as to provide a seamless transition between students' previous studies and new material. In view of its many novel features, this book will be of interest also to mature readers who have studied continuous mappings from the subject's classical texts and wish to become acquainted with a new approach. The theory of continuous mappings serves as infrastructure for more specialized mathematical theories like differential equations, integral equations, operator theory, dynamical systems, global analysis, topological groups, topological rings and many more. In light of the centrality of the topic, a book of this kind fits a variety of applications, especially those that contribute to ...

  15. Hydrothermal–galvanic couple synthesis of directionally oriented BaTiO3 thin films on TiN-coated substrates

    International Nuclear Information System (INIS)

    Yang, Chia-Jung; Tsai, Di-You; Chan, Pei-Hsuan; Wu, Chu-Tsun; Lu, Fu-Hsing

    2013-01-01

    BaTiO 3 films were synthesized on TiN-coated Si substrate below 100 °C by a hydrothermal–galvanic couple technique in barium contained alkaline solutions. X-ray diffraction and electron backscatter diffraction results show that the BaTiO 3 thin films were directionally oriented grown on the TiN/Si substrates, i.e., (111) BaTiO 3 over (111) TiN. The surface morphologies revealed that BaTiO 3 nucleated and grew over the TiN surface with a single layer. From kinetic analyses, the growth rates of BaTiO 3 films prepared by the hydrothermal–galvanic couple technique were faster than a hydrothermal method. The galvanic effects were confirmed by investigating the induced currents and energies. The galvanic currents were generated and controlled by both the dissolution of TiN and the formation of BaTiO 3 . The output electric energies increased rapidly with the reaction time and leveled off at the full coverage of BaTiO 3 . - Highlights: • Cubic BaTiO 3 films are synthesized by a hydrothermal–galvanic couple method (HT–GC). • Growth rates of BaTiO 3 films made by HT–GC are faster than a hydrothermal method. • BaTiO 3 films are directionally oriented grown on the TiN/Si substrates. • Galvanic currents are controlled by dissolution of TiN and formation of BaTiO 3

  16. Dissimilar joining of galvanized high-strength steel to aluminum alloy in a zero-gap lap joint configuration by two-pass laser welding

    International Nuclear Information System (INIS)

    Ma, Junjie; Harooni, Masoud; Carlson, Blair; Kovacevic, Radovan

    2014-01-01

    Highlights: • Defect-free two-pass laser partially penetrated lap joint of galvanized steel to aluminum was achieved. • The thickness of the Al-rich intermetallic compounds could be controlled by optimal parameters. • The dynamic behavior of the molten pool and keyhole were monitored by a high speed charge-coupled device camera. • The presence of zinc in the intermetallic compounds could improve the strength of the lap joints. - Abstract: A welding procedure based on using two-pass laser scans is introduced for dissimilar joining of overlapped galvanized high-strength dual-phase (DP) steel DP590 to aluminum alloy (AA) 6061 sheets. The first pass is based on a defocused laser spot that scans across the top of the two overlapped sheets and heats the zinc coating at the faying surface to be melted and partially vaporized, while the second pass is executed with a focused laser spot in order to perform the welding. Completely defect-free galvanized steel to aluminum lap joints were obtained by using this two-pass laser welding procedure. An on-line machine vision system was applied to monitor the keyhole dynamics during the laser welding process. An energy-dispersive X-ray spectroscopy (EDS) was carried out to determine the atomic percent of zinc, aluminum, and iron in the galvanized steel to aluminum lap joints. Mechanical testing and micro-hardness test were conducted to evaluate the mechanical properties of the galvanized steel to aluminum lap joints. The experimental results showed that the lap joint of galvanized steel to aluminum obtained by the two-pass laser welding approach had a higher failure value than those joints obtained when the zinc at the faying surface was mechanically removed under the same welding speed and laser power

  17. Continuation calculus

    NARCIS (Netherlands)

    Geron, B.; Geuvers, J.H.; de'Liguoro, U.; Saurin, A.

    2013-01-01

    Programs with control are usually modeled using lambda calculus extended with control operators. Instead of modifying lambda calculus, we consider a different model of computation. We introduce continuation calculus, or CC, a deterministic model of computation that is evaluated using only head

  18. First stages of zinc runoff in humid tropical climate

    International Nuclear Information System (INIS)

    Meraz, E.; Veleva, L.; Acosta, M.

    2007-01-01

    Frequently used metals in building application are Zinc and hot dip galvanized steel. The zinc has a relatively good atmospheric resistance, due to its oxidation in air and formation of protective layer. However, some of the zinc corrosion products can be dissolved by pluvial precipitations and water condensed on the metal surface. This process is called metal runoff. In order to estimate el zinc runoff in humid tropical climate, since its firs stages, samples of pure zinc and hot dip galvanized steel have been exposed during 2 years in outdoor atmosphere (rural and urban). The data reveal high annual values of zinc runoff (8,20-12,40±0.30 g/m''2 ano), being this process 80% of total mass loss of corroded zinc. The runoff and corrosion processes are more accelerated for zinc, than that of galvanized steel. The principal factors that control the runoff process are discussed. (Author) 48 refs

  19. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Science.gov (United States)

    Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

    The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

  20. Zinc exposure for female workers in a galvanizing plant in Northern Italy.

    Science.gov (United States)

    Riccò, Matteo; Cattani, Silvia; Signorelli, Carlo

    2018-01-01

    Very little is known regarding the toxicokinetics of inhaled zinc, in particular in the case of female workers and for modern, low exposure settings. Our aim is to evaluate the relationship of external zinc levels to those of serum and urine for female workers. Eleven female workers (age: 41.7±8 years old, body mass index (BMI): 23.5±4.2 kg/m2) in a galvanizing plant were investigated. Exposure assessment consisted of personal/environmental air samples, and measurement of zinc in serum (collected at the end of first shift of the working week (T1)) and urine, collected before the first shift of the working week (T0), T1 and at the end of the last shift of the working week (T2). Both environmental and personal air samplings for zinc and zinc compounds were below the recommended by the German Research Foundation (Deutsche Forschungsgemeinschaft - DFG) limit values of 2 mg/m3 (7.34±2.8 μg/m3 and 8.31±2.4 μg/ m3, respectively). Serum (118.6±20.9 μg /dl) and urine zinc levels were within reference values for female Italian subjects: the latter increased from 56.4±33.5 μg/dl at T0, to 59.8±37.0 μg/dl at T1, and ultimately 65.4±34.4 μg/dl at T2, but no significant trend was found. End of shift (Spearman's correlation coefficient p value = 0.027) and differential excretion of urinary zinc (both: T0 vs. T1 and T0 vs. T2) were correlated with airborne zinc concentration (p = 0.002 and 0.006, respectively). In general, our data suggests that urine may be a useful medium also for female in order to assess zinc exposure. Further studies are required in order to evaluate whether differential excretion may be useful for the biomonitoring of zinc exposure in the workplaces also for male workers. Int J Occup Med Environ Health 2018;31(1):113-124. This work is available in Open Access model and licensed under a CC BY-NC 3.0 PL license.

  1. Mapping the Galvanic Corrosion of Three Coupled Metal Alloys Using Coupled Multielectrode Array: Influence of Chloride Ion Concentration

    Directory of Open Access Journals (Sweden)

    Hong Ju

    2018-04-01

    Full Text Available The galvanic corrosion behavior of three metal alloys commonly used in water desalination plants was investigated using coupled multielectrode arrays consisting of aluminum-brass (HAl77-2, titanium alloy (TA2, and 316L stainless steel (316L SS. The three electrode types were coupled galvanically and arranged in different geometric configurations. Their corrosion behavior was characterized as a function of the chloride concentration. The potential and current distributions of the three-electrode coupling systems display electrochemical inhomogeneity. Generally, the aluminum-brass wires are anodic versus the titanium alloy and stainless steel. The titanium alloy acts as a primary cathode, and the 316L SS acts as a secondary cathode. The corrosion rate of aluminum-brass depends on the concentration of chloride ion, with a maximum corrosion rate at a chloride concentration of 2.3 wt %. In terms of geometrical arrangements, when the anodic HAl77-2 wires are located on the edge and are connected to the 316L SS wires in the coupling system, the main anodic area enlarges, especially in the area adjacent to the 316L SS wires. When the HAl77-2 wires are located between (in the middle of the two other types of wires, the corrosion rates are higher than the corrosion rates observed from the other two geometrical arrangements.

  2. Electrochemical study of galvanic corrosion inhibitors in water-based and ethylene glycol-based heat transfer circuits

    International Nuclear Information System (INIS)

    Netter, Pierre

    1981-01-01

    This research thesis reports the search for and the efficiency assessment of mixes of inhibitors for coolant circuits of motor cars. After a discussion of the general properties of water-alcohol solvents (chemical properties, acid-base equilibriums) and of parameters affecting corrosion in coolant circuits, the author proposes an overview of the main inhibitors which are used to protect these circuits against corrosion, and discusses their action mechanism and efficiency. The different methods used to study the corrosion of these circuits are described, and the advantages and drawbacks of test methods are commented. The second part proposes a synthesis of the different corrosion electromechanical mechanisms which may occur with respect to the used metallic materials and to possible galvanic couplings. The next part describes the experimental installations. The last part focuses on the different protections obtained with the different used inhibitor class in terms of results obtained by gravimetric tests and visual examination of samples, current-voltage curves in hydrodynamic regime, and galvanic corrosion tests performed in laboratory or in situ in motor cars [fr

  3. Fabrication of dendritic silver-coated copper powders by galvanic displacement reaction and their thermal stability against oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Park, Yu-Seon [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Farad Materials Co., Ltd., Suwon 16419 (Korea, Republic of); An, Chang Yong; Kannan, Padmanathan Karthick; Seo, Nary [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Zhuo, Kai [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Farad Materials Co., Ltd., Suwon 16419 (Korea, Republic of); Yoo, Tae Kyong [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Chung, Chan-Hwa, E-mail: chchung@skku.edu [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Farad Materials Co., Ltd., Suwon 16419 (Korea, Republic of)

    2016-12-15

    Highlights: • The dendritic silver-coated copper powders with high specific surface area have been prepared using a simple wet chemical reduction process at room temperature. • It is found that the Cu starts to be oxidized into Cu{sub 2}O followed by CuO at elevated temperatures. • The more amount of Ag-coating provides the less oxidation, which confirms that the Ag-shell prevents the Cu-core from oxidation. • The resistivity of dendritic 33.27 wt.% Ag-coated Cu powders was measured to 25.67 μΩ cm after the annealing at 150 °C for 30 min. - Abstract: Two steps of wet chemical processes have been developed for the preparation of core-shell nanostructures of copper and silver, which is a facile and low cost method for the production of large quantity of dendritic powders. First step involves a galvanic displacement reaction with hydrogen evolution which is the motive force of spontaneous electrochemical reaction. To achieve the core-shell structure, silver has been coated on the dendritic copper using the galvanic displacement reaction. The dendritic silver-coated copper powders exhibit high surface-area, excellent conductivity, and good oxidation resistance. It has been found that silver-coated copper powders maintain the electrical conductivity even after annealing at 150 °C for several to tens of minutes, thus it is a promising material and an alternative to pure silver powders in printed electronics application.

  4. Galvanic corrosion of structural non-stoichiometric silicon nitride thin films and its implications on reliability of microelectromechanical devices

    Energy Technology Data Exchange (ETDEWEB)

    Broas, M., E-mail: mikael.broas@aalto.fi; Mattila, T. T.; Paulasto-Kröckel, M. [Department of Electrical Engineering and Automation, Aalto University, Espoo, P.O. Box 13500, FIN-00076 Aalto (Finland); Liu, X.; Ge, Y. [Department of Materials Science and Engineering, Aalto University, Espoo, P.O. Box 16200, FIN-00076 Aalto (Finland)

    2015-06-28

    This paper describes a reliability assessment and failure analysis of a poly-Si/non-stoichiometric silicon nitride thin film composite structure. A set of poly-Si/SiN{sub x} thin film structures were exposed to a mixed flowing gas (MFG) environment, which simulates outdoor environments, for 90 days, and an elevated temperature and humidity (85 °C/95% R.H.) test for 140 days. The mechanical integrity of the thin films was observed to degrade during exposure to the chemically reactive atmospheres. The degree of degradation was analyzed with nanoindentation tests. Statistical analysis of the forces required to initiate a fracture in the thin films indicated degradation due to the exposure to the MFG environment in the SiN{sub x} part of the films. Scanning electron microscopy revealed a porous-like reaction layer on top of SiN{sub x}. The morphology of the reaction layer resembled that of galvanically corroded poly-Si. Transmission electron microscopy further clarified the microstructure of the reaction layer which had a complex multi-phase structure extending to depths of ∼100 nm. Furthermore, the layer was oxidized two times deeper in a 90 days MFG-tested sample compared to an untested reference. The formation of the layer is proposed to be caused by galvanic corrosion of elemental silicon in non-stoichiometric silicon nitride during hydrofluoric acid etching. The degradation is proposed to be due uncontrolled oxidation of the films during the stress tests.

  5. Research on Forming Mechanisms and Controlling Measurements for Surface Light Spot Defects of Galvanizing Steel Coils for Automobile Use

    Science.gov (United States)

    Guangmin, Wei; Haiyan, Sun; Jianqiang, Shi; Lianxuan, Wang; Haihong, Wu

    When producing high surface quality galvanizing steel coils for automobile use, there are always many light spots on the surface since Hansteel CGL No.1 has been put into operation. The defect samples were analyzed by SEM and EDS. The result shows that cause for light spot is not only one. There are more Mn and P in high strength auto sheet, which can result in difficulty to be cleaned off the oxide on the hot rolled coils, so the defects coming. This is why the defects come with high strength auto sheet. When coils galvanized, the defects can't be covered up. To the contrary, the defects will be more obvious when zinc growing on the surface. And sometimes zinc or residue can adhere to work rolls when strips passing through SPM. The deposits then press normal coating. So the light spots come more. When the defect comes from pressing, there is no defect on steel base. The causation is found and measures were taken including high pressure cleaning equipments adopted. Result shows that the defects disappeared.

  6. Fabrication of dendritic silver-coated copper powders by galvanic displacement reaction and their thermal stability against oxidation

    International Nuclear Information System (INIS)

    Park, Yu-Seon; An, Chang Yong; Kannan, Padmanathan Karthick; Seo, Nary; Zhuo, Kai; Yoo, Tae Kyong; Chung, Chan-Hwa

    2016-01-01

    Highlights: • The dendritic silver-coated copper powders with high specific surface area have been prepared using a simple wet chemical reduction process at room temperature. • It is found that the Cu starts to be oxidized into Cu_2O followed by CuO at elevated temperatures. • The more amount of Ag-coating provides the less oxidation, which confirms that the Ag-shell prevents the Cu-core from oxidation. • The resistivity of dendritic 33.27 wt.% Ag-coated Cu powders was measured to 25.67 μΩ cm after the annealing at 150 °C for 30 min. - Abstract: Two steps of wet chemical processes have been developed for the preparation of core-shell nanostructures of copper and silver, which is a facile and low cost method for the production of large quantity of dendritic powders. First step involves a galvanic displacement reaction with hydrogen evolution which is the motive force of spontaneous electrochemical reaction. To achieve the core-shell structure, silver has been coated on the dendritic copper using the galvanic displacement reaction. The dendritic silver-coated copper powders exhibit high surface-area, excellent conductivity, and good oxidation resistance. It has been found that silver-coated copper powders maintain the electrical conductivity even after annealing at 150 °C for several to tens of minutes, thus it is a promising material and an alternative to pure silver powders in printed electronics application.

  7. Mapping the Galvanic Corrosion of Three Coupled Metal Alloys Using Coupled Multielectrode Array: Influence of Chloride Ion Concentration.

    Science.gov (United States)

    Ju, Hong; Duan, JinZhuo; Yang, Yuanfeng; Cao, Ning; Li, Yan

    2018-04-20

    The galvanic corrosion behavior of three metal alloys commonly used in water desalination plants was investigated using coupled multielectrode arrays consisting of aluminum-brass (HAl77-2), titanium alloy (TA2), and 316L stainless steel (316L SS). The three electrode types were coupled galvanically and arranged in different geometric configurations. Their corrosion behavior was characterized as a function of the chloride concentration. The potential and current distributions of the three-electrode coupling systems display electrochemical inhomogeneity. Generally, the aluminum-brass wires are anodic versus the titanium alloy and stainless steel. The titanium alloy acts as a primary cathode, and the 316L SS acts as a secondary cathode. The corrosion rate of aluminum-brass depends on the concentration of chloride ion, with a maximum corrosion rate at a chloride concentration of 2.3 wt %. In terms of geometrical arrangements, when the anodic HAl77-2 wires are located on the edge and are connected to the 316L SS wires in the coupling system, the main anodic area enlarges, especially in the area adjacent to the 316L SS wires. When the HAl77-2 wires are located between (in the middle of) the two other types of wires, the corrosion rates are higher than the corrosion rates observed from the other two geometrical arrangements.

  8. Effects of Welding Parameters on Strength and Corrosion Behavior of Dissimilar Galvanized Q&P and TRIP Spot Welds

    Directory of Open Access Journals (Sweden)

    Pasquale Russo Spena

    2017-12-01

    Full Text Available This study investigates the effects of the main welding parameters on mechanical strength and corrosion behavior of galvanized quenching and partitioning and transformation induced plasticity spot welds, which are proposed to assemble advanced structural car elements for the automotive industry. Steel sheets have been welded with different current, clamping force, and welding time settings. The quality of the spot welds has been assessed through lap-shear and salt spray corrosion tests, also evaluating the effects of metal expulsion on strength and corrosion resistance of the joints. An energy dispersive spectrometry elemental mapping has been used to assess the damage of the galvanized zinc coating and the nature of the corrosive products. Welding current and time have the strongest influence on the shear strength of the spot welds, whereas clamping force is of minor importance. However, clamping force has the primary effect on avoiding expulsion of molten metal from the nugget during the joining process. Furthermore, clamping force has a beneficial influence on the corrosion resistance because it mainly hinders the permeation of the corrosive environment towards the spot welds. Although the welded samples can exhibit high shear strength also when a metal expulsion occurs, this phenomenon should be avoided because it enhances the damage and vaporization of the protective zinc coating.

  9. Continuation calculus

    Directory of Open Access Journals (Sweden)

    Bram Geron

    2013-09-01

    Full Text Available Programs with control are usually modeled using lambda calculus extended with control operators. Instead of modifying lambda calculus, we consider a different model of computation. We introduce continuation calculus, or CC, a deterministic model of computation that is evaluated using only head reduction, and argue that it is suitable for modeling programs with control. It is demonstrated how to define programs, specify them, and prove them correct. This is shown in detail by presenting in CC a list multiplication program that prematurely returns when it encounters a zero. The correctness proof includes termination of the program. In continuation calculus we can model both call-by-name and call-by-value. In addition, call-by-name functions can be applied to call-by-value results, and conversely.

  10. Grade 12 Students' Conceptual Understanding and Mental Models of Galvanic Cells before and after Learning by Using Small-Scale Experiments in Conjunction with a Model Kit

    Science.gov (United States)

    Supasorn, Saksri

    2015-01-01

    This study aimed to develop the small-scale experiments involving electrochemistry and the galvanic cell model kit featuring the sub-microscopic level. The small-scale experiments in conjunction with the model kit were implemented based on the 5E inquiry learning approach to enhance students' conceptual understanding of electrochemistry. The…

  11. Development of Alloy Coating Process of Steel Pipe for Seawater service

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jong Man; Kwon, Taeg Kyu; Lee, Sang Hyeog [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Okpo (Korea)

    2001-02-01

    The new alloy coating process was developed to apply steel pipe for seawater service. This process consists of Zn-Al hot-dip coating treatment immediately following after normal galvanizing treatment. The alloy coating process formed double layer after surface treatment, and the surface layer was similar to that of Galfan steel and the intermetallic layer was also similar to that of aluminized steel. The alloy coating layer protect steel pipe galvanically and provide steel pipe with high resistance to general corrosion of seawater. This new alloy coated steel pipe had also good weldability and adhesion strength of paints compared to galvanized steel. 5 refs., 14 figs.

  12. Robert Hare's Theory of Galvanism: A Study of Heat and Electricity in Early Nineteenth-Century American Chemistry.

    Science.gov (United States)

    Fisher, Amy

    2018-04-09

    As a professor of chemistry at the University of Pennsylvania, Robert Hare actively shaped early American science. He participated in a large network of scholars, including Joseph Henry, François Arago, and Jacob Berzelius, and experimented with and wrote extensively about electricity and its associated chemical and thermal phenomena. In the early nineteenth century, prominent chemists such as Berzelius and Humphry Davy proclaimed that a revolution had occurred in chemistry through electrical research. Examining Robert Hare's contributions to this discourse, this paper analyzes how Hare's study of electricity and the caloric theory of heat led him to propose a new theory of galvanism. It also examines the reception of Hare's work in America and Great Britain, highlighting the contributions of early American chemists to the development of electrochemistry.

  13. Tailoring galvanic replacement reaction for the preparation of Pt/Ag bimetallic hollow nanostructures with controlled number of voids.

    Science.gov (United States)

    Zhang, Weiqing; Yang, Jizheng; Lu, Xianmao

    2012-08-28

    Here we report the synthesis of Pt/Ag bimetallic nanostructures with controlled number of void spaces via a tailored galvanic replacement reaction (GRR). Ag nanocubes (NCs) were employed as the template to react with Pt ions in the presence of HCl. The use of HCl in the GRR caused rapid precipitation of AgCl, which grew on the surface of Ag NCs and acted as a removable secondary template for the deposition of Pt. The number of nucleation sites for AgCl was tailored by controlling the amount of HCl added to the Ag NCs or by introducing PVP to the reaction. This strategy led to the formation of Pt/Ag hollow nanoboxes, dimers, multimers, or popcorn-shaped nanostructures consisting of one, two, or multiple hollow domains. Due to the presence of large void space and porous walls, these nanostructures exhibited high surface area and improved catalytic activity for methanol oxidation reaction.

  14. Investigation of the cut-edge corrosion of organically-coated galvanized steel after accelerated atmospheric corrosion test

    Directory of Open Access Journals (Sweden)

    Reşit Yıldız

    2015-11-01

    Full Text Available The cut edge corrosion of organically coated (epoxy, polyurethane and polyester galvanized steel was investigated using electrochemical impedance spectroscopy (EIS. Measurements were performed on specimens that had been tested in an accelerated atmospheric corrosion test. The samples were subjected to 10 s fogging and 1 h awaiting cycles in an exposure cabinet (120 and 180 days with artificial acid rain solution. According to the investigation, the coatings were damaged from the cut edge into the sheet, this distance was about 0.8 cm. These defects were more pronounced at after 180 days in proportion to after 120 days.

  15. Study of the circular photo-galvanic effect in electrically gated (Bi,Sb)2Te3 thin films

    Science.gov (United States)

    Pan, Yu; Pillsbury, Timothy; Richardella, Anthony; Flanagan, Thomas; Samarth, Nitin

    Illumination with circularly polarized light is known to produce a helicity dependent photocurrent in topological insulators such as Bi2Se3 [Nature Nanotech. 7, 96 (2012)]. Symmetry considerations suggest that this ``circular photo-galvanic effect'' (CPGE) arises purely from the surface. However, whether or not the CPGE is directly related to optical excitations from the helical surface states is still under debate. To clarify the origin of the CPGE, we first compare the helicity dependent photocurrent in intrinsic (Bi,Sb)2Te3 to Cr doped (Bi,Sb)2Te3 thin films in which the Dirac surface states are perturbed by magnetic coupling. Secondly, we discuss the tunable CPGE in electrically gated (Bi,Sb)2Te3 thin films excited by optical excitations at different wavelengths. The dependence on the chemical potential and the photon energy of the excitation unveils the origin of the CPGE. Funded by ONR.

  16. Characterization of organic-inorganic hybrid coatings for corrosion protection of galvanized steel and electroplated ZnFe steel

    Directory of Open Access Journals (Sweden)

    Maria Eliziane Pires de Souza

    2006-03-01

    Full Text Available The development of hybrids materials has been extensively investigated in recent years. The combination of a wide variety of compositions and production processes had permitted the use of these materials in different applications like coatings for corrosion protection of metals. In this work organic-inorganic hybrid materials have been prepared from the hydrolysis of tetraethylorthosilicate and silanol-terminated polidymetilmetoxysilane using a sol-gel process. These materials have been applied on galvanized steel and on steel electroplated with a ZnFe. In order to evaluate the degradation behavior of these coatings, electrochemical techniques (Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization were used. EIS data was fitted to an equivalent circuit from which the electrochemical parameters were obtained. Results show a good protective character of the hybrid films, when compared with uncovered specimens. The overall performance of the coating systems appears to be highly dependent on the kind of metallic coating applied to the steel.

  17. Galvanic reduction of uranium(III) chloride from LiCl-KCl eutectic salt using gadolinium metal

    Science.gov (United States)

    Bagri, Prashant; Zhang, Chao; Simpson, Michael F.

    2017-09-01

    The drawdown of actinides is an important unit operation to enable the recycling of electrorefiner salt and minimization of waste. A new method for the drawdown of actinide chlorides from LiCl-KCl molten salt has been demonstrated here. Using the galvanic interaction between the Gd/Gd(III) and U/U(III) redox reactions, it is shown that UCl3 concentration in eutectic LiCl-KCl can be reduced from 8.06 wt.% (1.39 mol %) to 0.72 wt.% (0.12 mol %) in about an hour via plating U metal onto a steel basket. This is a simple process for returning actinides to the electrorefiner and minimizing their loss to the salt waste stream.

  18. Improved Corrosion and Abrasion Resistance of Organic-Inorganic Composite Coated Electro-galvanized Steels for Digital TV Panels

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Du-Hwan; Noh, Sang-Geol; Park, Jong-Tae; Kang, Choon-Ho [POSCO Technical Research Laboratories, Pohang (Korea, Republic of)

    2015-10-15

    Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

  19. Galvanic displacement synthesis of Al/Ni core–shell pigments and their low infrared emissivity application

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, Le, E-mail: yuanle.cn@gmail.com [Center for Advanced Materials and Energy, Xihua University, Chengdu, 610039 (China); National Engineering Research Center of Electromagnetic Radiation Control Materials, UESTC, Chengdu, 610054 (China); Hu, Juan [Center for Advanced Materials and Energy, Xihua University, Chengdu, 610039 (China); Weng, Xiaolong [National Engineering Research Center of Electromagnetic Radiation Control Materials, UESTC, Chengdu, 610054 (China); Zhang, Qingyong [Center for Advanced Materials and Energy, Xihua University, Chengdu, 610039 (China); Deng, Longjiang [National Engineering Research Center of Electromagnetic Radiation Control Materials, UESTC, Chengdu, 610054 (China)

    2016-06-15

    We have successfully developed a magnetic Al/Ni core–shell pigment via a galvanic displacement reaction to obtain low infrared emissivity pigment with low lightness and visible light reflectance. Al/Ni core–shell particles were prepared via a simple one-step synthetic method where Ni was deposited onto the Al surface at the expense of Al atoms. The influence of pH and the amount of NH{sub 4}F complexing agent on phase structure, surface morphology, optical and magnetic properties were studied systematically. The neutral condition and high concentration of NH{sub 4}F forms smooth, flat, uniform and dense Ni shell on the surface of flake Al particles, which can significantly reduce the lightness and visible light reflectance but slightly increase the infrared emissivity. When the core–shell pigments are prepared in neutral pH solution at NH{sub 4}F = 11.2 g/L, the lightness (L{sup *}) and visual light reflectivity can be reduced by 12.6 and 0.46, respectively versus uncoated flake Al pigments, but the infrared emissivity is only increased by 0.02. The color changes from brilliant silver to gray black and the saturation magnetization value is 6.59 emu/g. Therefore, these Al/Ni magnetic composite pigments can be used as a novel low infrared emissivity pigment to improve the multispectral stealth performance of low-E coatings in the visual, IR and Radar wavebands. - Highlights: • Prepared magnetic Al/Ni core–shell pigment with low lightness and low emissivity. • Used one-pot galvanic displacement reaction to form smooth and dense Ni shell. • Show enhanced stealth performance in the visual, IR and Radar wavebands. • The lightness and visible light reflectance was decreased by 12.6 and 0.46. • But the infrared emissivity was only increases by 0.02.

  20. Galvanic displacement synthesis of Al/Ni core–shell pigments and their low infrared emissivity application

    International Nuclear Information System (INIS)

    Yuan, Le; Hu, Juan; Weng, Xiaolong; Zhang, Qingyong; Deng, Longjiang

    2016-01-01

    We have successfully developed a magnetic Al/Ni core–shell pigment via a galvanic displacement reaction to obtain low infrared emissivity pigment with low lightness and visible light reflectance. Al/Ni core–shell particles were prepared via a simple one-step synthetic method where Ni was deposited onto the Al surface at the expense of Al atoms. The influence of pH and the amount of NH_4F complexing agent on phase structure, surface morphology, optical and magnetic properties were studied systematically. The neutral condition and high concentration of NH_4F forms smooth, flat, uniform and dense Ni shell on the surface of flake Al particles, which can significantly reduce the lightness and visible light reflectance but slightly increase the infrared emissivity. When the core–shell pigments are prepared in neutral pH solution at NH_4F = 11.2 g/L, the lightness (L"*) and visual light reflectivity can be reduced by 12.6 and 0.46, respectively versus uncoated flake Al pigments, but the infrared emissivity is only increased by 0.02. The color changes from brilliant silver to gray black and the saturation magnetization value is 6.59 emu/g. Therefore, these Al/Ni magnetic composite pigments can be used as a novel low infrared emissivity pigment to improve the multispectral stealth performance of low-E coatings in the visual, IR and Radar wavebands. - Highlights: • Prepared magnetic Al/Ni core–shell pigment with low lightness and low emissivity. • Used one-pot galvanic displacement reaction to form smooth and dense Ni shell. • Show enhanced stealth performance in the visual, IR and Radar wavebands. • The lightness and visible light reflectance was decreased by 12.6 and 0.46. • But the infrared emissivity was only increases by 0.02.