Development of Composite for Thermal Barriers Reinforced by Ceramic Fibers

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Ondřej Holčapek

2018-01-01

Full Text Available The paper introduces the development process of fiber-reinforced composite with increased resistance to elevated temperatures, which could be additionally increased by the hydrothermal curing. However, production of these composites is extremely energy intensive, and that is why the process of the design reflects environmental aspects by incorporation of waste material—fine ceramic powder applied as cement replacement. Studied composite materials consisted of the basalt aggregate, ceramic fibers applied up to 8% by volume, calcium-aluminous cement (CAC, ceramic powder up to 25% by mass (by 5% as cement replacement, plasticizer, and water. All studied mixtures were subjected to thermal loading on three thermal levels: 105°C, 600°C, and 1000°C. Experimental assessment was performed in terms of both initial and residual material properties; flow test of fresh mixtures, bulk density, compressive strength, flexural strength, fracture energy, and dynamic modulus of elasticity were investigated to find out an optimal dosage of ceramic fibers. Resulting set of composites containing 4% of ceramic fibers with various modifications by ceramic powder was cured under specific hydrothermal condition and again subjected to elevated temperatures. One of the most valuable benefits of additional hydrothermal curing of the composites lies in the higher residual mechanical properties, what allows successful utilization of cured composite as a thermal barrier in civil engineering. Mixtures containing ceramic powder as cement substitute exhibited after hydrothermal curing increase of residual flexural strength about 35%; on the other hand, pure mixture exhibited increase up to 10% even higher absolute values.

Coating of carbon short fibers with thin ceramic layers by chemical vapor deposition

International Nuclear Information System (INIS)

Hackl, Gerrit; Gerhard, Helmut; Popovska, Nadejda

2006-01-01

Carbon short fiber bundles with a length of 6 mm were uniformly coated using specially designed, continuous chemical vapor deposition (CVD) equipment. Thin layers of titanium nitride, silicon nitride (SiC) and pyrolytic carbon (pyC) were deposited onto several kilograms of short fibers in this large scale CVD reactor. Thermo-gravimetric analyses and scanning electron microscopy investigations revealed layer thicknesses between 20 and 100 nm on the fibers. Raman spectra of pyC coated fibers show a change of structural order depending on the CVD process parameters. For the fibers coated with SiC, Raman investigations showed a deposition of amorphous SiC. The coated carbon short fibers will be applied as reinforcing material in composites with ceramic and metallic matrices

UTILIZATION OF BASALT FIBERS AS A RAW MATERIAL FOR CLAY CERAMIC PRODUCTION

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Supawan Vichaphund

2016-03-01

Full Text Available This research aimed to investigate the possibility of utilization basalt fibers as a raw material for ceramic production. Both quartz and feldspar were replaced partially or entirely by basalt fiber in the range of 10-25 wt%. The mixture of ceramic powders and basalt fibers were uniaxially pressed and sintered at temperatures between 1000 and 1200°C for 1 h. The substitution of basalt fibers in ceramic compositions demonstrated the positive effect on the physical and mechanical properties. The addition of basalt fibers in an appropriate amount enhance the densification and reduce sintering temperature of clay-based ceramics (CB-0 from 1200 to 1150°C. The highest density and strength were 2.40 g/cm³ and 116 MPa, respectively, when replacing feldspar and quartz with basalt up to 20 wt% (CB-20 and sintering at 1150°C.

Core–Shell Electrospun Hollow Aluminum Oxide Ceramic Fibers

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Jonathan W. Rajala

2015-10-01

Full Text Available In this work, core–shell electrospinning was employed as a simple method for the fabrication of composite coaxial polymer fibers that became hollow ceramic tubes when calcined at high temperature. The shell polymer solution consisted of polyvinyl pyrollidone (PVP in ethanol mixed with an aluminum acetate solution to act as a ceramic precursor. The core polymer was recycled polystyrene to act as a sacrificial polymer that burned off during calcination. The resulting fibers were analyzed with X-ray diffraction (XRD and energy dispersive spectroscopy (EDS to confirm the presence of gamma-phase aluminum oxide when heated at temperatures above 700 °C. The fiber diameter decreased from 987 ± 19 nm to 382 ± 152 nm after the calcination process due to the polymer material being burned off. The wall thickness of these fibers is estimated to be 100 nm.

Fracture toughness of Ceramic-Fiber-Reinforced Metallic-Intermetallic-Laminate (CFR-MIL) composites

International Nuclear Information System (INIS)

Vecchio, Kenneth S.; Jiang, Fengchun

2016-01-01

Novel Ceramic-Fiber-Reinforced-Metal-Intermetallic-Laminate (CFR-MIL) composites, Ti–Al 3 Ti–Al 2 O 3 –Al, were synthesized by reactive foil sintering in air. Microstructure controlled material architectures were achieved with continuous Al 2 O 3 fibers oriented in 0° and 90° layers to form fully dense composites in which the volume fractions of all four component phases can be tailored. Bend fracture specimens were cut from the laminate plates in divider orientation, and bend tests were performed to study the fracture behavior of CFR-MIL composites under three-point and four-point bending loading conditions. The microstructures and fractured surfaces of the CFR-MIL composites were examined using optical microscopy and scanning electron microscopy to establish a correlation between the fracture toughness, fracture surface morphology and microstructures of CFR-MIL composites. The fracture and toughening mechanisms of the CFR-MIL composites are also addressed. The present experimental results indicate that the fracture toughness of CFR-MIL composites determined by three- and four-point bend loading configurations are quite similar, and increased significantly compared to MIL composites without ceramic fiber reinforcement. The interface cracking behavior is related to the volume fraction of the brittle Al 3 Ti phase and residual ductile Al, but the fracture toughness values appear to be insensitive to the ratio of these two phases. The toughness appears to be dominated by the ductility/strength of the Ti layers and the strength and crack bridging effect of the ceramic fibers.

Bonded carbon or ceramic fiber composite filter vent for radioactive waste

Science.gov (United States)

Brassell, Gilbert W.; Brugger, Ronald P.

1985-02-19

Carbon bonded carbon fiber composites as well as ceramic or carbon bonded ceramic fiber composites are very useful as filters which can separate particulate matter from gas streams entraining the same. These filters have particular application to the filtering of radioactive particles, e.g., they can act as vents for containers of radioactive waste material.

Strength and fracture behavior of aluminide matrix composites with ceramic fibers

Energy Technology Data Exchange (ETDEWEB)

Inoue, M.; Suganuma, K.; Niihara, K.

1999-07-01

This paper investigates the fracture behavior of FeAl and Ni{sub 3}Al matrix composites with ceramic continuous fibers 8.5--10 {micro}m in diameter. When stress is applied to these composites, multiple-fracture of fibers predominantly occurs before matrix cracking, because the load carried by the fibers reaches their fracture strength. Fragments which remain longer than the critical length can provide significant strengthening through load bearing even though fiber breaking has occurred. The ultimate fracture strength of the composites also depends on stress relaxation by plastic deformation of the matrix at a crack tip in the multiple-fractured fibers. Ductilizing of the matrix by B doping improves the ultimate strength at ambient temperatures in both composites. However, their mechanical properties at elevated temperatures are quite different. In the case of Ni{sub 3}Al matrix composites, embrittlement of the matrix is undesirable for high strength and reliability at 873--973 K.

Process for the preparation of fiber-reinforced ceramic composites by chemical vapor deposition

Science.gov (United States)

Lackey, Jr., Walter J.; Caputo, Anthony J.

1986-01-01

A chemical vapor deposition (CVD) process for preparing fiber-reinforced ceramic composites. A specially designed apparatus provides a steep thermal gradient across the thickness of a fibrous preform. A flow of gaseous ceramic matrix material is directed into the fibrous preform at the cold surface. The deposition of the matrix occurs progressively from the hot surface of the fibrous preform toward the cold surface. Such deposition prevents the surface of the fibrous preform from becoming plugged. As a result thereof, the flow of reactant matrix gases into the uninfiltrated (undeposited) portion of the fibrous preform occurs throughout the deposition process. The progressive and continuous deposition of ceramic matrix within the fibrous preform provides for a significant reduction in process time over known chemical vapor deposition processes.

Mechanical behavior of high strength ceramic fibers at high temperatures

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Tressler, R. E.; Pysher, D. J.

1991-01-01

The mechanical behavior of commercially available and developmental ceramic fibers, both oxide and nonoxide, has been experimentally studied at expected use temperatures. In addition, these properties have been compared to results from the literature. Tensile strengths were measured for three SiC-based and three oxide ceramic fibers for temperatures from 25 C to 1400 C. The SiC-based fibers were stronger but less stiff than the oxide fibers at room temperature and retained more of both strength and stiffness to high temperatures. Extensive creep and creep-rupture experiments have been performed on those fibers from this group which had the best strengths above 1200 C in both single filament tests and tests of fiber bundles. The creep rates for the oxides are on the order of two orders of magnitude faster than the polymer derived nonoxide fibers. The most creep resistant filaments available are single crystal c-axis sapphire filaments. Large diameter CVD fabricated SiC fibers are the most creep and rupture resistant nonoxide polycrystalline fibers tested to date.

Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

Science.gov (United States)

Cox, Sarah B.; Lui, Donovan; Gou, Jihua

2014-01-01

The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, which allows a shape to be formed prior to the cure, and is then pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Basalt fibers are used for the reinforcement in the composite system. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material.

Removing Pathogens Using Nano-Ceramic-Fiber Filters

Science.gov (United States)

Tepper, Frederick; Kaledin, Leonid

2005-01-01

A nano-aluminum-oxide fiber of only 2 nanometers in diameter was used to develop a ceramic-fiber filter. The fibers are electropositive and, when formulated into a filter material (NanoCeram(TradeMark)), would attract electro-negative particles such as bacteria and viruses. The ability to detect and then remove viruses as well as bacteria is of concern in space cabins since they may be carried onboard by space crews. Moreover, an improved filter was desired that would polish the effluent from condensed moisture and wastewater, producing potable drinking water. A laboratory- size filter was developed that was capable of removing greater than 99.9999 percent of bacteria and virus. Such a removal was achieved at flow rates hundreds of times greater than those through ultraporous membranes that remove particles by sieving. Because the pore size of the new filter was rather large as compared to ultraporous membranes, it was found to be more resistant to clogging. Additionally, a full-size cartridge is being developed that is capable of serving a full space crew. During this ongoing effort, research demonstrated that the filter media was a very efficient adsorbent for DNA (deoxyribonucleic acid), RNA (ribonucleic acid), and endotoxins. Since the adsorption is based on the charge of the macromolecules, there is also a potential for separating proteins and other particulates on the basis of their charge differences. The separation of specific proteins is a major new thrust of biotechnology. The principal application of NanoCeram filters is based on their ability to remove viruses from water. The removal of more than 99.9999 percent of viruses was achieved by a NanoCeram polishing filter added to the effluent of an existing filtration device. NanoCeram is commercially available in laboratory-size filter discs and in the form of a syringe filter. The unique characteristic of the filter can be demonstrated by its ability to remove particulate dyes such as Metanyl yellow. Its

An Investigation of Fiber Reinforced Chemically Bonded Phosphate Ceramic Composites at Room Temperature.

Science.gov (United States)

Ding, Zhu; Li, Yu-Yu; Lu, Can; Liu, Jian

2018-05-21

In this study, chemically bonded phosphate ceramic (CBPC) fiber reinforced composites were made at indoor temperatures. The mechanical properties and microstructure of the CBPC composites were studied. The CBPC matrix of aluminum phosphate binder, metakaolin, and magnesia with different Si/P ratios was prepared. The results show that when the Si/P ratio was 1.2, and magnesia content in the CBPC was 15%, CBPC reached its maximum flexural strength. The fiber reinforced CBPC composites were prepared by mixing short polyvinyl alcohol (PVA) fibers or unidirectional continuous carbon fiber sheets. Flexural strength and dynamic mechanical properties of the composites were determined, and the microstructures of specimens were analyzed by scanning electron micrography, X-ray diffraction, and micro X-ray computed tomography. The flexural performance of continuous carbon fiber reinforced CBPC composites was better than that of PVA fiber composites. The elastic modulus, loss modulus, and loss factor of the fiber composites were measured through dynamic mechanical analysis. The results showed that fiber reinforced CBPC composites are an inorganic polymer viscoelastic material with excellent damping properties. The reaction of magnesia and phosphate in the matrix of CBPC formed a different mineral, newberyite, which was beneficial to the development of the CBPC.

Thermal Protection of Carbon Fiber-Reinforced Composites by Ceramic Particles

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Baljinder Kandola

2016-06-01

Full Text Available The thermal barrier efficiency of two types of ceramic particle, glass flakes and aluminum titanate, dispersed on the surface of carbon-fiber epoxy composites, has been evaluated using a cone calorimeter at 35 and 50 kW/m2, in addition to temperature gradients through the samples’ thicknesses, measured by inserting thermocouples on the exposed and back surfaces during the cone tests. Two techniques of dispersing ceramic particles on the surface have been employed, one where particles were dispersed on semi-cured laminate and the other where their dispersion in a phenolic resin was applied on the laminate surface, using the same method as used previously for glass fiber composites. The morphology and durability of the coatings to water absorption, peeling, impact and flexural tension were also studied and compared with those previously reported for glass-fiber epoxy composites. With both methods, uniform coatings could be achieved, which were durable to peeling or water absorption with a minimal adverse effect on the mechanical properties of composites. While all these properties were comparable to those previously observed for glass fiber composites, the ceramic particles have seen to be more effective on this less flammable, carbon fiber composite substrate.

Porosity characterization of fiber-reinforced ceramic matrix composite using synchrotron X-ray computed tomography

International Nuclear Information System (INIS)

Zou, C.; Li, B.; Zhang, C.; Wang, S.; Marrow, T.J.; Reinhard, C.

2016-01-01

The pore structure and porosity of a continuous fiber reinforced ceramic matrix composite has been characterized using high-resolution synchrotron X-ray computed tomography (XCT). Segmentation of the reconstructed tomograph images reveals different types of pores within the composite, the inter-fiber bundle open pores displaying a 'node-bond' geometry, and the intra-fiber bundle isolated micropores showing a piping shape. The 3D morphology of the pores is resolved and each pore is labeled. The quantitative filtering of the pores measures a total porosity 8.9% for the composite, amid which there is about 7.1∼ 9.3% closed micropores

Poly(borosiloxanes as precursors for carbon fiber ceramic matrix composites

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Renato Luiz Siqueira

2007-06-01

Full Text Available Ceramic matrix composites (CMCs, constituted of a silicon boron oxycarbide (SiBCO matrix and unidirectional carbon fiber rods as a reinforcement phase, were prepared by pyrolysis of carbon fiber rods wrapped in polysiloxane (PS or poly(borosiloxane (PBS matrices. The preparation of the polymeric precursors involved hydrolysis/condensation reactions of alkoxysilanes in the presence and absence of boric acid, with B/Si atomic ratios of 0.2 and 0.5. Infrared spectra of PBS showed evidence of Si-O-B bonds at 880 cm-1, due to the incorporation of the crosslinker trigonal units of BO3 in the polymeric network. X ray diffraction analyses exhibited an amorphous character of the resulting polymer-derived ceramics obtained by pyrolysis up to 1000 °C under inert atmosphere. The C/SiBCO composites showed better thermal stability than the C/SiOC materials. In addition, good adhesion between the carbon fiber and the ceramic phase was observed by SEM microscopy

Testing Consent Order on Refractory Ceramic Fibers

Science.gov (United States)

This notice announces that EPA has signed signed an enforceable testing consent order under the Toxic Substances Control Act (TSCA), 15 U.S.C. section 2601 at seq., with three of the primary producers of refractory ceramic fibers (RCF).

Mechanical and tribological properties of ceramic-matrix friction materials with steel fiber and mullite fiber

International Nuclear Information System (INIS)

Wang, Fahui; Liu, Ying

2014-01-01

Highlights: • Interaction of mixing the steel and mullite fibers can improve the mechanical properties. • Mixing the steel and mullite fibers can also improve friction stability. • Friction coefficient increases with increasing additional mullite fiber content. • Ceramic-matrix friction material shows sever fade due to mullite fibers agglomerated. - Abstract: The purpose of the present work was to investigate and compare the mechanical and tribological behaviors of ceramic-matrix friction material (CMFM) with steel fiber (SF), mullite fiber (MF), and mixing SF and MF. The CMFM was prepared by hot-pressing sintering, and the tribological behaviors were determined using a constant speed friction tester. The worn surfaces and wear debris were observed by a scanning electron microscopy (SEM). Experiment results show that the combination of SF and MF can improve the mechanical properties that each single fiber does not have. The sever fade for the specimen reinforced by single MF during the whole friction testing can be attributed to the poor interface cohesive strength between MF and matrix. Mixing the SF and MF can improve the friction stability, and the friction coefficients for friction material with a mixture of the SF and MF increases with increasing MF content. For all specimens, increasing in the friction temperatures result in the increase of wear rates

Cyclic Fiber Push-In Test Monitors Evolution of Interfacial Behavior in Ceramic Matrix Composites

Science.gov (United States)

Eldridge, Jeffrey I.

1998-01-01

SiC fiber-reinforced ceramic matrix composites are being developed for high-temperature advanced jet engine applications. Obtaining a strong, tough composite material depends critically on optimizing the mechanical coupling between the reinforcing fibers and the surrounding matrix material. This has usually been accomplished by applying a thin C or BN coating onto the surface of the reinforcing fibers. The performance of these fiber coatings, however, may degrade under cyclic loading conditions or exposure to different environments. Degradation of the coating-controlled interfacial behavior will strongly affect the useful service lifetime of the composite material. Cyclic fiber push-in testing was applied to monitor the evolution of fiber sliding behavior in both C- and BN-coated small-diameter (15-mm) SiC-fiber-reinforced ceramic matrix composites. The cyclic fiber push-in tests were performed using a desktop fiber push-out apparatus. At the beginning of each test, the fiber to be tested was aligned underneath a 10- mm-diameter diamond punch; then, the applied load was cycled between selected maximum and minimum loads. From the measured response, the fiber sliding distance and frictional sliding stresses were determined for each cycle. Tests were performed in both room air and nitrogen. Cyclic fiber push-in tests of C-coated, SiC-fiber-reinforced SiC showed progressive increases in fiber sliding distances along with decreases in frictional sliding stresses for continued cycling in room air. This rapid degradation in interfacial response was not observed for cycling in nitrogen, indicating that moisture exposure had a large effect in immediately lowering the frictional sliding stresses of C-coated fibers. These results indicate that matrix cracks bridged by C-coated fibers will not be stable, but will rapidly grow in moisture-containing environments. In contrast, cyclic fiber push-in tests of both BN-coated, SiC-fiber-reinforced SiC and BNcoated, SiC-fiber

Producing ceramic laminate composites by EPD

International Nuclear Information System (INIS)

Nicholson, P.S.; Sarkar, P.; Datta, S.

1996-01-01

The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

Glass-ceramic optical fiber containing Ba2TiSi2O8 nanocrystals for frequency conversion of lasers.

Science.gov (United States)

Fang, Zaijin; Xiao, Xusheng; Wang, Xin; Ma, Zhijun; Lewis, Elfed; Farrell, Gerald; Wang, Pengfei; Ren, Jing; Guo, Haitao; Qiu, Jianrong

2017-03-30

A glass-ceramic optical fiber containing Ba 2 TiSi 2 O 8 nanocrystals fabricated using a novel combination of the melt-in-tube method and successive heat treatment is reported for the first time. For the melt-in-tube method, fibers act as a precursor at the drawing temperature for which the cladding glass is softened while the core glass is melted. It is demonstrated experimentally that following heat treatment, Ba 2 TiSi 2 O 8 nanocrystals with diameters below 10 nm are evenly distributed throughout the fiber core. Comparing to the conventional rod-in-tube method, the melt-in-tube method is superior in terms of controllability of crystallization to allow for the fabrication of low loss glass-ceramic fibers. When irradiated using a 1030 nm femtosecond laser, an enhanced green emission at a wavelength of 515 nm is observed in the glass-ceramic fiber, which demonstrates second harmonic generation of a laser action in the fabricated glass-ceramic fibers. Therefore, this new glass-ceramic fiber not only provides a highly promising development for frequency conversion of lasers in all optical fiber based networks, but the melt-in-tube fabrication method also offers excellent opportunities for fabricating a wide range of novel glass-ceramic optical fibers for multiple future applications including fiber telecommunications and lasers.

Ceramic matrix and resin matrix composites - A comparison

Science.gov (United States)

Hurwitz, Frances I.

1987-01-01

The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

Ceramic matrix and resin matrix composites: A comparison

Science.gov (United States)

Hurwitz, Frances I.

1987-01-01

The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

Fiber-reinforced ceramic matrix composites processed by a hybrid technique based on chemical vapor infiltration, slurry impregnation and spark plasma sintering

International Nuclear Information System (INIS)

Magnant, J.; Pailler, R.; Le Petitcorps, Y.; Maille, L.; Guette, A.; Marthe, J.

2013-01-01

Fabrication of multidirectional continuous carbon and silicon carbide fiber reinforced ceramic matrix composites (CMC) by a new short time hybrid process was studied. This process is based, first, on the deposition of fiber interphase and coating by chemical vapor infiltration, next, on the introduction of silicon nitride powders into the fibrous preform by slurry impregnation and, finally, on the densification of the composite by liquid phase spark plasma sintering (LP-SPS). The homogeneous introduction of the ceramic charges into the multidirectional fiber pre-forms was realized by slurry impregnation from highly concentrated and well-dispersed aqueous colloid suspensions. The chemical degradation of the carbon fibers during the fabrication was prevented by adapting the sintering pressure cycle. The composites manufactured are dense. Microstructural analyses were conducted to explain the mechanical properties achieved. One main important result of this study is that LP-SPS can be used in some hybrid processes to densify fiber reinforced CMC. (authors)

Titanium diboride ceramic fiber composites for Hall-Heroult cells

Science.gov (United States)

Besmann, T.M.; Lowden, R.A.

1990-05-29

An improved cathode structure is described for Hall-Heroult cells for the electrolytic production of aluminum metal. This cathode structure is a preform fiber base material that is infiltrated with electrically conductive titanium diboride using chemical vapor infiltration techniques. The structure exhibits good fracture toughness, and is sufficiently resistant to attack by molten aluminum. Typically, the base can be made from a mat of high purity silicon carbide fibers. Other ceramic or carbon fibers that do not degrade at temperatures below about 1000 C can be used.

New High-Performance SiC Fiber Developed for Ceramic Composites

Science.gov (United States)

DiCarlo, James A.; Yun, Hee Mann

2002-01-01

creates a more environmentally durable fiber surface not only because a more oxidation-resistant BN is formed, but also because this layer provides a physical barrier between contacting fibers with oxidation-prone SiC surface layers (refs. 3 and 4). This year, Glenn demonstrated that the in situ BN treatment can be applied simply to Sylramic fibers located within continuous multifiber tows, within woven fabric pieces, or even assembled into complex product shapes (preforms). SiC/SiC ceramic composite panels have been fabricated from Sylramic-iBN fabric and then tested at Glenn within the Ultra-Efficient Engine Technology Program. The test conditions were selected to simulate those experienced by hot-section components in advanced gas turbine engines. The results from testing at Glenn demonstrate all the benefits expected for the Sylramic-iBN fibers. That is, the composites displayed the best thermostructural performance in comparison to composites reinforced by Sylramic fibers and by all other currently available high-performance SiC fiber types (refs. 3 and 5). For these reasons, the Ultra-Efficient Engine Technology Program has selected the Sylramic-iBN fiber for ongoing efforts aimed at SiC/SiC engine component development.

Manufacture of a ceramic paper for art applications

Science.gov (United States)

Dölle, K.; Honig, A.; Piatkowski, J.; Kuempel, C.

2018-01-01

Ceramic paper products are mostly used as high temperature ceramic insulation products. They offer an effective solution for most demanding heat management and insulation applications. The objective for this research project was to create a ceramic paper like product that combines the advantages of paper fibers, ceramic filler, and a clay product into one product, which can be produced on a continuous base with a paper machine. The produced ceramic paper product had a ceramic filler level between 59.68% and 78.8% with a basis weight between 322.9 g/m² and 693.7 g/m², and a final moisture content of 58.6% to 44.7% respectively. The wooden fiber served as a support medium for the ceramic filler material during production on the paper machine and during the conversion process into art pieces. During firing in a kiln, the fiber material combusted and the ceramic filler material mixture acts as common pottery clay, holding the desired shape of the art pieces produced.

Fiscal 2000 achievement report on the venture business assisting type regional consortium - Core industry creation type. Development of technology for manufacturing large-size, optionally shapable, totally oxide type continuous fiber ceramic composite; 2000 nendo chiiki consortium kenkyu kaihatsu jigyo seika hokokusho. All oxide ogata nin'i keijo renzoku sen'i kyoka ceramics no seizo gijutsu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

This research and development endeavor is based on Tokyo University's technical seeds and aims to put on the market Al{sub 2}O{sub 3} based CFCC (continuous fiber ceramic composite) materials. They do not break down and are shapable into large or complicate forms as required, which features are not to be expected from a single ceramic material, and are usable in a high temperature oxidizing atmosphere. High purity alumina fiber and alumina-silica fiber containing 70% of Al{sub 2}O{sub 3} were selected, and woven. The resultant cloth was baked at a low temperature for burning away organic impurities. The cloth was then immersed in a zirconia sol containing 30wt% of the stock solution, and was allowed to dry at 105 degrees C. An alumina slurry was prepared containing a dispersant and a binder, and was applied to the zirconia-soaked cloth until it was as thick as desired. The cloth was kept at 800 degrees C for 1 hour for degreasing, and was baked at a low temperature where no heat caused degradation of the ceramic fiber would occur. Specimens stand long use when the temperature is 1,300 degrees or lower for high purity fiber and approximately 1,150 degrees or lower for alumina-silica fiber. They withstand 30-100MPa, dependent on the manufacturing conditions and the kind of fiber used. (NEDO)

Continuous Natural Fiber Reinforced Thermoplastic Composites by Fiber Surface Modification

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Patcharat Wongsriraksa

2013-01-01

Full Text Available Continuous natural fiber reinforced thermoplastic materials are expected to replace inorganic fiber reinforced thermosetting materials. However, in the process of fabricating the composite, it is difficult to impregnate the thermoplastic resin into reinforcement fiber because of the high melt viscosity. Therefore, intermediate material, which allows high impregnation during molding, has been investigated for fabricating continuous fiber reinforced thermoplastic composite by aligning resin fiber alongside reinforcing fiber with braiding technique. This intermediate material has been called “microbraid yarn (MBY.” Moreover, it is well known that the interfacial properties between natural fiber and resin are low; therefore, surface treatment on continuous natural fiber was performed by using polyurethane (PU and flexible epoxy (FLEX to improve the interfacial properties. The effect of surface treatment on the mechanical properties of continuous natural fiber reinforced thermoplastic composites was examined. From these results, it was suggested that surface treatment by PU with low content could produce composites with better mechanical properties.

Anomaly detection of microstructural defects in continuous fiber reinforced composites

Science.gov (United States)

Bricker, Stephen; Simmons, J. P.; Przybyla, Craig; Hardie, Russell

2015-03-01

Ceramic matrix composites (CMC) with continuous fiber reinforcements have the potential to enable the next generation of high speed hypersonic vehicles and/or significant improvements in gas turbine engine performance due to their exhibited toughness when subjected to high mechanical loads at extreme temperatures (2200F+). Reinforced fiber composites (RFC) provide increased fracture toughness, crack growth resistance, and strength, though little is known about how stochastic variation and imperfections in the material effect material properties. In this work, tools are developed for quantifying anomalies within the microstructure at several scales. The detection and characterization of anomalous microstructure is a critical step in linking production techniques to properties, as well as in accurate material simulation and property prediction for the integrated computation materials engineering (ICME) of RFC based components. It is desired to find statistical outliers for any number of material characteristics such as fibers, fiber coatings, and pores. Here, fiber orientation, or `velocity', and `velocity' gradient are developed and examined for anomalous behavior. Categorizing anomalous behavior in the CMC is approached by multivariate Gaussian mixture modeling. A Gaussian mixture is employed to estimate the probability density function (PDF) of the features in question, and anomalies are classified by their likelihood of belonging to the statistical normal behavior for that feature.

Custom ceramic microchannel-cooled array for high-power fiber-coupled application

Science.gov (United States)

Junghans, Jeremy; Feeler, Ryan; Stephens, Ed

2018-03-01

A low-SWaP (Size, Weight and Power) diode array has been developed for a high-power fiber-coupled application. High efficiency ( 65%) diodes enable high optical powers while minimizing thermal losses. A large amount of waste heat is still generated and must be extracted. Custom ceramic microchannel-coolers (MCCs) are used to dissipate the waste heat. The custom ceramic MCC was designed to accommodate long cavity length diodes and micro-lenses. The coolers provide similar thermal performance as copper MCCs however they are not susceptible to erosion and can be cooled with standard filtered water. The custom ceramic micro-channel cooled array was designed to be a form/fit replacement for an existing copperbased solution. Each array consisted of three-vertically stacked MCCs with 4 mm CL, 976 nm diodes and beamshaping micro-optics. The erosion and corrosion resistance of ceramic array is intended to mitigate the risk of copperbased MCC corrosion failures. Elimination of the water delivery requirements (pH, resistivity and dissolved oxygen control) further reduces the system SWaP while maintaining reliability. The arrays were fabricated and fully characterized. This work discusses the advantages of the ceramic MCC technology and describes the design parameters that were tailored for the fiber-coupled application. Additional configuration options (form/fit, micro-lensing, alternate coolants, etc.) and on-going design improvements are also discussed.

Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

Science.gov (United States)

Cox, Sarah B.; Lui, Donovan; Wang, Xin; Gou, Jihua

2014-01-01

The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000 deg C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200 deg C, Beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

Science.gov (United States)

Cox, Sarah B.; Lui, Donovan; Gou, Jihua

2014-01-01

The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

Single-crystal SrTiO3 fiber grown by laser heated pedestal growth method: influence of ceramic feed rod preparation in fiber quality

Directory of Open Access Journals (Sweden)

D. Reyes Ardila

1998-10-01

Full Text Available The rapidly spreading use of optical fiber as a transmission medium has created an interest in fiber-compatible optical devices and methods for growing them, such as the Laser Heated Pedestal Growth (LHPG. This paper reports on the influence of the ceramic feed rod treatment on fiber quality and optimization of ceramic pedestal processing that allows improvements to be made on the final quality in a simple manner. Using the LHPG technique, transparent crack-free colorless single crystal fibers of SrTiO3 (0.50 mm in diameter and 30-40 mm in length were grown directly from green-body feed rods, without using external oxygen atmosphere.

Designing the fiber volume ratio in SiC fiber-reinforced SiC ceramic composites under Hertzian stress

International Nuclear Information System (INIS)

Lee, Kee Sung; Jang, Kyung Soon; Park, Jae Hong; Kim, Tae Woo; Han, In Sub; Woo, Sang Kuk

2011-01-01

Highlights: → Optimum fiber volume ratios in the SiC/SiC composite layers were designed under Hertzian stress. → FEM analysis and spherical indentation experiments were undertaken. → Boron nitride-pyrocarbon double coatings on the SiC fiber were effective. → Fiber volume ratio should be designed against flexural stress. -- Abstract: Finite element method (FEM) analysis and experimental studies are undertaken on the design of the fiber volume ratio in silicon carbide (SiC) fiber-reinforced SiC composites under indentation contact stresses. Boron nitride (BN)/Pyrocarbon (PyC) are selected as the coating materials for the SiC fiber. Various SiC matrix/coating/fiber/coating/matrix structures are modeled by introducing a woven fiber layer in the SiC matrix. Especially, this study attempts to find the optimum fiber volume ratio in SiC fiber-reinforced SiC ceramics under Hertzian stress. The analysis is performed by changing the fiber type, fiber volume ratio, coating material, number of coating layers, and stacking sequence of the coating layers. The variation in the stress for composites in relation to the fiber volume ratio in the contact axial or radial direction is also analyzed. The same structures are fabricated experimentally by a hot process, and the mechanical behaviors regarding the load-displacement are evaluated using the Hertzian indentation method. Various SiC matrix/coating/fiber/coating/matrix structures are fabricated, and mechanical characterization is performed by changing the coating layer, according to the introduction (or omission) of the coating layer, and the number of woven fiber mats. The results show that the damage mode changes from Hertzian stress to flexural stress as the fiber volume ratio increases in composites because of the decreased matrix volume fraction, which intensifies the radial crack damage. The result significantly indicates that the optimum fiber volume ratio in SiC fiber-reinforced SiC ceramics should be designed for

Irradiation conditions for fiber laser bonding of HAp-glass ceramics with bovine cortical bone.

Science.gov (United States)

Tadano, Shigeru; Yamada, Satoshi; Kanaoka, Masaru

2014-01-01

Orthopedic implants are widely used to repair bones and to replace articulating joint surfaces. It is important to develop an instantaneous technique for the direct bonding of bone and implant materials. The aim of this study was to develop a technique for the laser bonding of bone with an implant material like ceramics. Ceramic specimens (10 mm diameter and 1 mm thickness) were sintered with hydroxyapatite and MgO-Al2O3-SiO2 glass powders mixed in 40:60 wt% proportions. A small hole was bored at the center of a ceramic specimen. The ceramic specimen was positioned onto a bovine bone specimen and a 5 mm diameter area of the ceramic specimen was irradiated using a fiber laser beam (1070-1080 nm wavelength). As a result, the bone and the ceramic specimens bonded strongly under the irradiation conditions of a 400 W laser power and a 1.0 s exposure time. The maximum shear strength was 5.3 ± 2.3 N. A bonding substance that penetrated deeply into the bone specimen was generated around the hole in the ceramic specimen. On using the fiber laser, the ceramic specimen instantaneously bonded to the bone specimen. Further, the irradiation conditions required for the bonding were investigated.

Continuous Fiber Wound Ceramic Composite (CFCC) for Commercial Water Reactor Fuel. Technical progress report for period ending April 1, 2000

International Nuclear Information System (INIS)

2000-01-01

Our program began on August 1, 1999. As of April 1, 2000, the progress has been in materials selection and test planning. Three subcontracts are in place (McDermott Technologies Inc. for continuous fiber reinforced ceramic tubing fabrication, Swales Aerospace for LOCA testing of tubes, and Massachusetts Institute of Technology for In Reactor testing of tubes). With regard to materials selection we visited McDermott Technologies Inc. a number of times, including on February 23, 2000 to discuss the Draft Material Selection and Fabrication Report. The changes discussed at this meeting were implemented and the final version of this report is attached (attachment 1). McDermott Technologies Inc. will produce one type of tubing: Alumina oxide (Nextel 610) fiber, a carbon coating (left in place), and alumina-yttria matrix. A potentially desirable CFCC material of silicon carbide fiber with spinel matrix was discussed. That material selection was not adopted primarily due to material availability and cost. Gamma Engineering is exploring the available tube coatings at Northwestern University as a mechanism for reducing the permeability of the tubes, and thus, will use coating as a differentiating factor in the testing of tubing in the LOCA test as well as the In-Reactor Test. The conclusion of the Material Selection and Fabrication Report lists the possible coatings under evaluation. With regard to Test Planning, the MIT and Swales Aerospace have submitted draft Test Plans. MIT is attempting to accommodate an increased number of test specimens by evaluating alternative test configurations. Swales Aerospace held a design review at their facilities on February 24, 2000 and various engineering alternatives and safety issues were addressed. The final Test Plans are not expected until just before testing begins to allow for incorporation of changes during ''dry runs.''

Cyclic mechanical fatigue in ceramic-ceramic composites: an update

International Nuclear Information System (INIS)

Lewis, D. III

1983-01-01

Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

Specific-heat measurement of single metallic, carbon, and ceramic fibers at very high temperature

International Nuclear Information System (INIS)

Pradere, C.; Goyheneche, J.M.; Batsale, J.C.; Dilhaire, S.; Pailler, R.

2005-01-01

The main objective of this work is to present a method for measuring the specific heat of single metallic, carbon, and ceramic fibers at very high temperature. The difficulty of the measurement is due to the microscale of the fiber (≅10 μm) and the important range of temperature (700-2700 K). An experimental device, a modelization of the thermal behavior, and an analytic model have been developed. A discussion on the measurement accuracy yields a global uncertainty lower than 10%. The characterization of a tungsten filament with thermal properties identical to those of the bulk allows the validation of the device and the thermal estimation method. Finally, measurements on carbon and ceramic fibers have been done at very high temperature

Requirements of frictional debonding at fiber/matrix interfaces for tough ceramic composites

Science.gov (United States)

Hsueh, Chun-Hway

1992-11-01

Optimum toughening of fiber-reinforced ceramic composites requires debonding at fiber/matrix interfaces and subsequent frictional sliding between the fibers and the matrix as the main crack extends through the composite. Criteria of both interfacial debonding vs fiber fracture, and frictional debonding vs frictionless debonding, are illustrated. To achieve interfacial debonding, the ratio of the fiber strength to the interfacial shear strength must exceed a critical value; to achieve a frictional interface after interfacial debonding, the ratio of the interfacial residual clamping stress to the interfacial shear strength must also exceed a critical value. While interfacial debonding is not sensitive to Poisson's effect, the frictional interface is sensitive to Poisson's effect.

Creep performance of oxide ceramic fiber materials at elevated temperature in air and in steam

Science.gov (United States)

Armani, Clinton J.

Structural aerospace components that operate in severe conditions, such as extreme temperatures and detrimental environments, require structural materials that have superior long-term mechanical properties and that are thermochemically stable over a broad range of service temperatures and environments. Ceramic matrix composites (CMCs) capable of excellent mechanical performance in harsh environments are prime candidates for such applications. Oxide ceramic materials have been used as constituents in CMCs. However, recent studies have shown that high-temperature mechanical performance of oxide-oxide CMCs deteriorate in a steam-rich environment. The degradation of strength at elevated temperature in steam has been attributed to the environmentally assisted subcritical crack growth in the oxide fibers. Furthermore, oxide-oxide CMCs have shown significant increases in steady-state creep rates in steam. The present research investigated the effects of steam on the high-temperature creep and monotonic tension performance of several oxide ceramic materials. Experimental facilities were designed and configured, and experimental methods were developed to explore the influence of steam on the mechanical behaviors of ceramic fiber tows and of ceramic bulk materials under temperatures in the 1100--1300°C range. The effects of steam on creep behavior of Nextel(TM)610 and Nextel(TM)720 fiber tows were examined. Creep rates at elevated temperatures in air and in steam were obtained for both types of fibers. Relationships between creep rates and applied stresses were modeled and underlying creep mechanisms were identified. For both types of fiber tows, a creep life prediction analysis was performed using linear elastic fracture mechanics and a power-law crack velocity model. These results have not been previously reported and have critical design implications for CMC components operating in steam or near the recommended design limits. Predictions were assessed and validated via

Report on the FY 1999 research survey of durability and life estimation of continuous fiber reformed ceramics base composites (CFCC); 1999 nendo renzoku sen'i kaishitsu ceramics ki fukugo zairyo (CFCC) no taikyusei to jumyo yosoku ni kansuru kenkyu chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

The paper described the results of the FY 1999 research on continuous fiber reformed ceramics base composites (CFCC). As reinforced fiber, ZMI grade fiber was used. Polyzirconocarbosilane, raw material of that fiber, as matrices, was dispersed with zircon powder. The composite has remarkably more excellent heat resistance, oxidation resistance, corrosion resistance, and fracture resistance than metal, but so far there are seen no examples of the actual use. One of the causes is the shortage of the database for design of actual parts, especially, of the data on durability under actual environmental loads, and the reduction in reliability by a lack of life estimation technology. Accordingly, the basic experiments were carried out for the elucidation of environmental degradation and for the durability and development of life estimation technology. The experiments were made a step to the promotion of commercialization. As material form, minicomposite was used for unidirectional reinforcement for analytical convenience. Further, as a process to improve the durability of CFCC, minicomposite with glass seal put on was also evaluated. The experiments evaluated the residual strength after basic environmental exposure conditions, and the empirical formula for life estimation was proposed. (NEDO)

Laser-diode pumped 40-W Yb:YAG ceramic laser.

Science.gov (United States)

Hao, Qiang; Li, Wenxue; Pan, Haifeng; Zhang, Xiaoyi; Jiang, Benxue; Pan, Yubai; Zeng, Heping

2009-09-28

We demonstrated a high-power continuous-wave (CW) polycrystalline Yb:YAG ceramic laser pumped by fiber-pigtailed laser diode at 968 nm with 400 mum fiber core. The Yb:YAG ceramic laser performance was compared for different Yb(3+) ion concentrations in the ceramics by using a conventional end-pump laser cavity consisting of two flat mirrors with output couplers of different transmissions. A CW laser output of 40 W average power with M(2) factor of 5.8 was obtained with 5 mol% Yb concentration under 120 W incident pump power. This is to the best of our knowledge the highest output power in end-pumped bulk Yb:YAG ceramic laser.

Incorporation of tungsten metal fibers in a metal and ceramic matrix

Directory of Open Access Journals (Sweden)

V. Brozek

2017-01-01

Full Text Available Tungsten fibers have high tensile strength but a poor oxidation resistance at elevated temperatures. Using this first characteristic and to prevent oxidation of tungsten coated composite materials in which the primary requirement: reinforcement against destruction or deformation, was studied on tungsten fibers and tungsten wires which were coated by applying the metal and ceramic powders via plasma spraying device in plasma generator WSP®. Deposition took place in an atmosphere of Ar + 7 % H2, sufficient to reduce the oxidized trace amounts of tungsten.

Fracture strength and bending of all-ceramic and fiber-reinforced composites in inlay-retained fixed partial dentures

Directory of Open Access Journals (Sweden)

Serkan Saridag

2012-06-01

Conclusions: Zirconia-based ceramic inlay-retained fixed partial dentures demonstrated the highest fracture strength. The fiber-reinforced composite inlay-retained fixed partial dentures demonstrated higher bending values than did the all-ceramic inlay-retained fixed partial dentures.

Experimental research on continuous basalt fiber and basalt-fibers-reinforced polymers

Science.gov (United States)

Zhang, Xueyi; Zou, Guangping; Shen, Zhiqiang

2008-11-01

The interest for continuous basalt fibers and reinforced polymers has recently grown because of its low price and rich natural resource. Basalt fiber was one type of high performance inorganic fibers which were made from natural basalt by the method of melt extraction. This paper discusses basic mechanical properties of basalt fiber. The other work in this paper was to conduct tensile testing of continuous basalt fiber-reinforced polymer rod. Tensile strength and stress-strain curve were obtained in this testing. The strength of rod was fairly equal to rod of E-glass fibers and weaker than rod of carbon fibers. Surface of crack of rod was studied. An investigation of fracture mechanism between matrix and fiber was analyzed by SEM (Scanning electron microscopy) method. A poor adhesion between the matrix and fibers was also shown for composites analyzing SEM photos. The promising tensile properties of the presented basalt fibers composites have shown their great potential as alternative classical composites.

Study on the improvement of high temperature mechanical properties of carbon fiber reinforced ceramics composites through texture and interface controls; Tanso sen`i kyoka ceramics fukugo zairyo no soshiki kaimen seigyo ni yoru koon rikigaku tokusei kaizen ni kansuru kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

To improve the tenacity and reliability of ceramics, the fiber reinforced ceramics composites compounding high strength long fibers and ceramics have been investigated. In this study, carbon fibers were selected as reinforcement fibers. The hexagonal boron nitride (hBN) was selected as a matrix having the plastic deformation performance. To intend to control the composition of the fiber/matrix interface, composites were created by adding polysilazane which was an organic Si (Si3N4) source. Relationships between the condition of interface of each phase and the high temperature mechanical properties were examined by changing the fabrication condition, to grasp the technical problems, such as the optimization of fabrication condition. Knowledge on the fabrication of long fiber reinforced ceramics composites was obtained including the arbitrary control technology of interface consistency of ceramics composites for super high temperature structures. The carbon fiber reinforced hBN composites developed in this study have excellent strength up to 1,500 centigrade and fracture energy, and they are new prospective materials as well as C/C composites. 4 refs., 37 figs., 13 tabs.

Incorporation of tungsten metal fibers in a metal and ceramic matrix

Czech Academy of Sciences Publication Activity Database

Brožek, Vlastimil; Vokáč, M.; Kolísko, J.; Pokorný, P.; Kubatík, Tomáš František

2017-01-01

Roč. 56, 1-2 (2017), s. 79-82 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : tungsten wires * tungsten fibers * plasma spraying * metallic coatings * ceramic coatings Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics http://hrcak.srce.hr/168890

Degradation of Continuous Fiber Ceramic Matrix Composites Under Constant-Load Conditions

National Research Council Canada - National Science Library

Halbig, Michael

2000-01-01

.... Thermogravimetric analysis of the oxidation of fully exposed carbon fiber (T300) and of C/SiC coupons will be presented as well as a model that predicts the oxidation patterns and kinetics of carbon fiber tows oxidizing in a nonreactive matrix.

Effect of Fiber Poisson Contraction on Matrix Multicracking Evolution of Fiber-Reinforced Ceramic-Matrix Composites

Science.gov (United States)

Longbiao, Li

2015-12-01

An analytical methodology has been developed to investigate the effect of fiber Poisson contraction on matrix multicracking evolution of fiber-reinforced ceramic-matrix composites (CMCs). The modified shear-lag model incorporated with the Coulomb friction law is adopted to solve the stress distribution in the interface slip region and intact region of the damaged composite. The critical matrix strain energy criterion which presupposes the existence of an ultimate or critical strain energy limit beyond which the matrix fails has been adopted to describe matrix multicracking of CMCs. As more energy is placed into the composite, matrix fractures and the interface debonding occurs to dissipate the extra energy. The interface debonded length under the process of matrix multicracking is obtained by treating the interface debonding as a particular crack propagation problem along the fiber/matrix interface. The effects of the interfacial frictional coefficient, fiber Poisson ratio, fiber volume fraction, interface debonded energy and cycle number on the interface debonding and matrix multicracking evolution have been analyzed. The theoretical results are compared with experimental data of unidirectional SiC/CAS, SiC/CAS-II and SiC/Borosilicate composites.

Semiconductor and ceramic microstructure made by single mode fiber laser

International Nuclear Information System (INIS)

Pawlak, R; Tomczyk, M; Walczak, M; Domagalski, P

2014-01-01

In the paper the results of micromachining of 3D microstructures of microsystems made from silicon and alumina ceramic using a single mode fiber laser (1064 nm) are presented. The quality of obtained structures and its smallest dimensions with acceptable maintained quality were examined. The influence of variable parameters of laser processing with changing of mapping scale on geometrical features of structures was identified.

Review of refractory ceramic fiber (RCF) toxicity, epidemiology and occupational exposure.

Science.gov (United States)

Maxim, L Daniel; Utell, Mark J

2018-02-01

This literature review on refractory ceramic fibers (RCF) summarizes relevant information on manufacturing, processing, applications, occupational exposure, toxicology and epidemiology studies. Rodent toxicology studies conducted in the 1980s showed that RCF caused fibrosis, lung cancer and mesothelioma. Interpretation of these studies was difficult for various reasons (e.g. overload in chronic inhalation bioassays), but spurred the development of a comprehensive product stewardship program under EPA and later OSHA oversight. Epidemiology studies (both morbidity and mortality) were undertaken to learn more about possible health effects resulting from occupational exposure. No chronic animal bioassay studies on RCF have been conducted since the 1980s. The results of the ongoing epidemiology studies confirm that occupational exposure to RCF is associated with the development of pleural plaques and minor decrements in lung function, but no interstitial fibrosis or incremental lung cancer. Evidence supporting a finding that urinary tumors are associated with RCF exposure remains, but is weaker. One reported, but unconfirmed, mesothelioma was found in an individual with prior occupational asbestos exposure. An elevated SMR for leukemia was found, but was absent in the highly exposed group and has not been observed in studies of other mineral fibers. The industry will continue the product stewardship program including the mortality study.

Characterization on C/SiC Ceramic Matrix Composites with Novel Fiber Coatings

Science.gov (United States)

Petko, Jeanne; Kiser, J. Douglas; McCue, Terry; Verrilli, Michael

2002-01-01

Ceramic Matrix Composites (CMCs) are attractive candidate materials in the aerospace industry due to their high specific strength, low density and higher temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites offer high- strength carbon fibers and a high modulus, oxidation-resistant matrix. For comparison, two types of carbon fibers were processed with novel types of interface coatings (multilayer and pseudoporous). For RLV propulsion applications, environmental durability will be critical. The coatings show promise of protecting the carbon fibers from the oxidizing environment. The strengths and microstructures of these composite materials are presented.

A new class of boron nitride fibers with tunable properties by combining an electrospinning process and the polymer-derived ceramics route

Science.gov (United States)

Salles, Vincent; Bernard, Samuel; Brioude, Arnaud; Cornu, David; Miele, Philippe

2010-02-01

Novel boron nitride (BN) fibers have been developed with diameters ranging from the nano- to microscale by thermal conversion of as-electrospun fibers from polyacrylonitrile and poly[B-(methylamino)borazine] blend solutions. Such a new class of ceramic fibers is seen as potential candidate for thermal management applications and filtration systems in harsh environments.Novel boron nitride (BN) fibers have been developed with diameters ranging from the nano- to microscale by thermal conversion of as-electrospun fibers from polyacrylonitrile and poly[B-(methylamino)borazine] blend solutions. Such a new class of ceramic fibers is seen as potential candidate for thermal management applications and filtration systems in harsh environments. Electronic supplementary information (ESI) available: Experimental details and EDX results. See DOI: 10.1039/b9nr00185a

Moduli determination of continuous fiber ceramic composites (CFCCs)

International Nuclear Information System (INIS)

Liaw, P.K.; Hsu, D.K.; Miriyala, N.; Snead, L.L.; McHargue, C.J.

1995-01-01

Nicalon TM /silicon carbide composites were fabricated by the Forced Chemical Vapor Infiltration (FCVI) method. Both through-thickness and in-plane (fiber fabric plane) moduli were determined using ultrasonic techniques. The through-thickness elastic constants (moduli) were found to be much less than the in-plane moduli. Increased porosity significantly decreased both in-plane and through-thickness moduli. A periodic model using a homogenization method was formulated to predict the effect of porosity on the moduli of woven fabric composites. The predicted moduli were found to be in reasonably good agreement with the experimental results. ((orig.))

Fracture Toughness and Reliability in High-Temperature Structural Ceramics and Composites: Prospects and Challenges for the 21st Century

Science.gov (United States)

Dutta, Sunil

1999-01-01

The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defense and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fiber into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc., essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fiber reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibers should display sufficient high temperature strength and creep resistance at service temperatures above 1000 'C. The greatest challenge to date is the development of high quality ceramic fibers with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are, preparation of optimum matrix precursors, precursor infiltration into fiber array, and matrix densification at a temperature, where grain crystallization and fiber degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

ANL-1(A) - Development of nondestructive evaluation methods for structural ceramics

International Nuclear Information System (INIS)

Ellingson, W.A.; Roberts, R.A.; Gopalsami, N.; Dieckman, S.; Hentea, T.; Vaitekunas, J.J.

1989-01-01

This section includes the following papers: Development of Nondestructive Evaluation Methods for Structural Ceramics; Effects of Flaws on the Fracture Behavior of Structural Ceramics; Design, Fabrication, and Interface Characterization of Ceramic Fiber-Ceramic Matrix Composites; Development of Advanced Fiber-Reinforced Ceramics; Modeling of Fibrous Preforms for CVD Infiltration; NDT of Advanced Ceramic Composite Materials; Joining of Silicon Carbide Reinforced Ceramics; Superconducting Film Fabrication Research; Short Fiber Reinforced Structural Ceramics; Structural Reliability and Damage Tolerance of Ceramic Composites for High-Temperature Applications; Fabrication of Ceramic Fiber-Ceramic Matrix Composites by Chemical Vapor Infiltration; Characterization of Fiber-CVD Matrix interfacial Bonds; Microwave Sintering of Superconducting Ceramics; Improved Ceramic Composites Through Controlled Fiber-Matrix Interactions; Evaluation of Candidate Materials for Solid Oxide Fuel Cells; Ceramic Catalyst Materials: Hydrous Metal Oxide Ion-Exchange Supports for Coal Liquefaction; and Investigation of Properties and Performance of Ceramic Composite Components

Effect of silica fiber on the mechanical and chemical behavior of alumina-based ceramic core material

OpenAIRE

Weiguo Jiang; Kaiwen Li; Jiuhan Xiao; Langhong Lou

2017-01-01

In order to improve the chemical leachability, the alumina-based ceramic core material with the silica fiber was injected and sintered at 1100 °C/4 h, 1200 °C/4 h, 1300 °C/4 h and 1400 °C/4 h, respectively. The micrographs of ceramic core materials at sintered and leached state were characterized by scanning electron microscopy (SEM). The phase composition of ceramic core material after sintering and the leaching product after leaching were detected by X-ray diffraction (XRD). The porosity, r...

Ceramic matrix composites -- Advanced high-temperature structural materials

International Nuclear Information System (INIS)

Lowden, R.A.; Ferber, M.K.; DiPietro, S.G.

1995-01-01

This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

Ceramic heat exchanger

Science.gov (United States)

LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

1998-01-01

A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

Science.gov (United States)

Levine, Stanley R. (Editor)

1992-01-01

The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

Ceramic composites by chemical vapor infiltration

International Nuclear Information System (INIS)

Stinton, D.P.

1987-01-01

Composites consisting of silicon carbide matrices reinforced with continuous ceramic fibers are being developed for high-temperature structural applications. Chemical vapor deposition (CVD) techniques are very effective in fabricating composites with high strengths and exceptional fracture toughness. Mechanical properties of infiltrated composites are controlled by the strength of the interfacial bond between the fibers and matrix. This paper describes two CVD techniques and reviews the models being developed to better understand and control the infiltration process

Acoustic emission characterization of fracture toughness for fiber reinforced ceramic matrix composites

International Nuclear Information System (INIS)

Mei, Hui; Sun, Yuyao; Zhang, Lidong; Wang, Hongqin; Cheng, Laifei

2013-01-01

The fracture toughness of a carbon fiber reinforced silicon carbide composite was investigated relating to classical critical stress intensity factor K IC , work of fracture, and acoustic emission energy. The K IC was obtained by the single edge notch beam method and the work of fracture was calculated using the featured area under the load–displacement curves. The K IC , work of fracture, and acoustic emission energy were compared for the composites before and after heat treatment and then analyzed associated with toughening microstructures of fiber pullout. It indicates that the work of fracture and acoustic emission energy can be more suitable to reflect the toughness rather than the traditional K IC , which has certain limitation for the fracture toughness characterization of the crack tolerant fiber ceramic composites.

CVD apparatus and process for the preparation of fiber-reinforced ceramic composites

Science.gov (United States)

Caputo, A.J.; Devore, C.E.; Lowden, R.A.; Moeller, H.H.

1990-01-23

An apparatus and process for the chemical vapor deposition of a matrix into a preform having circumferentially wound ceramic fibers, comprises heating one surface of the preform while cooling the other surface thereof. The resulting product may have fibers that are wound on radial planes or at an angle from the radial planes. The fibers can also be precoated with pyrolytic carbon before application of the matrix. The matrix is applied by passing reactant gas through the preform thereof to the other side thereof for the initial deposition of matrix near such other surface of the preform. The matrix fills in the preform from the other side surface thereof to the surface of the side of application thereof until a desired amount of matrix has been deposited. 6 figs.

Disilicate Dental Ceramic Surface Preparation by 1070 nm Fiber Laser: Thermal and Ultrastructural Analysis

Directory of Open Access Journals (Sweden)

Carlo Fornaini

2018-01-01

Full Text Available Lithium disilicate dental ceramic bonding, realized by using different resins, is strictly dependent on micro-mechanical retention and chemical adhesion. The aim of this in vitro study was to investigate the capability of a 1070 nm fiber laser for their surface treatment. Samples were irradiated by a pulsed fiber laser at 1070 nm with different parameters (peak power of 5, 7.5 and 10 kW, repetition rate (RR 20 kHz, speed of 10 and 50 mm/s, and total energy density from 1.3 to 27 kW/cm2 and the thermal elevation during the experiment was recorded by a fiber Bragg grating (FBG temperature sensor. Subsequently, the surface modifications were analyzed by optical microscope, scanning electron microscope (SEM, and energy dispersive X-ray spectroscopy (EDS. With a peak power of 5 kW, RR of 20 kHz, and speed of 50 mm/s, the microscopic observation of the irradiated surface showed increased roughness with small areas of melting and carbonization. EDS analysis revealed that, with these parameters, there are no evident differences between laser-processed samples and controls. Thermal elevation during laser irradiation ranged between 5 °C and 9 °C. A 1070 nm fiber laser can be considered as a good device to increase the adhesion of lithium disilicate ceramics when optimum parameters are considered.

Effects of Fiber Content on Mechanical Properties of CVD SiC Fiber-Reinforced Strontium Aluminosilicate Glass-Ceramic Composites

Science.gov (United States)

Bansal, Narottam P.

1996-01-01

Unidirectional CVD SiC(f)(SCS-6) fiber-reinforced strontium aluminosilicate (SAS) glass-ceramic matrix composites containing various volume fractions, approximately 16 to 40 volume %, of fibers were fabricated by hot pressing at 1400 C for 2 h under 27.6 MPa. Monoclinic celsian, SrAl2Si2O8, was the only crystalline phase formed, with complete absence of the undesired hexacelsian phase, in the matrix. Room temperature mechanical properties were measured in 3-point flexure. The matrix microcracking stress and the ultimate strength increased with increase in fiber volume fraction, reached maximum values for V(sub f) approximately equal to 0.35, and degraded at higher fiber loadings. This degradation in mechanical properties is related to the change in failure mode, from tensile at lower V(sub f) to interlaminar shear at higher fiber contents. The extent of fiber loading did not have noticeable effect on either fiber-matrix debonding stress, or frictional sliding stress at the interface. The applicability of micromechanical models in predicting the mechanical properties of the composites was also examined. The currently available theoretical models do not appear to be useful in predicting the values of the first matrix cracking stress, and the ultimate strength of the SCS-6/SAS composites.

Development of radiation-hardened ceramic composites for fusion applications. Technical progress report, September 1, 1993--August 31, 1994

Energy Technology Data Exchange (ETDEWEB)

Osborne, M.C.; Steiner, D. [Rensselaer Polytechnic Institute, Troy, NY (United States); Snead, L.L. [Oak Ridge National Lab., TN (United States)

1994-05-01

The strength and toughness of continuous fiber reinforced ceramic composites (CFCC) are highly dependent on the fiber strength distribution. To first order, weaker fibers lead to low strength but higher toughness while stronger fibers lead to high strength composites of relatively low toughness. Toughness is associated with pullout of the fibers from the ceramic matrix. It has been shown previously that both strength and toughness of SiC/Nicalon{sup TM} composites are drastically changed following irradiation. This paper will present and discuss results for low oxygen Nicalon fibers irradiated at three damage levels; 0.013 dpa, 0.13 dpa, and 0.32 dpa. Single fibers were tensile tested and analyzed, using Weibull statistics, for mean strength and distribution. Tensile modulus was also determined. Using a diffractometer, the fiber grain size and percent crystallinity were determined. The initial results of these low level neutron irradiations exhibit no substantial degradation of the properties investigated. Therefore, continued research at higher doses is recommended.

Development of radiation-hardened ceramic composites for fusion applications. Technical progress report, September 1, 1993--August 31, 1994

International Nuclear Information System (INIS)

Osborne, M.C.; Steiner, D.; Snead, L.L.

1994-05-01

The strength and toughness of continuous fiber reinforced ceramic composites (CFCC) are highly dependent on the fiber strength distribution. To first order, weaker fibers lead to low strength but higher toughness while stronger fibers lead to high strength composites of relatively low toughness. Toughness is associated with pullout of the fibers from the ceramic matrix. It has been shown previously that both strength and toughness of SiC/Nicalon TM composites are drastically changed following irradiation. This paper will present and discuss results for low oxygen Nicalon fibers irradiated at three damage levels; 0.013 dpa, 0.13 dpa, and 0.32 dpa. Single fibers were tensile tested and analyzed, using Weibull statistics, for mean strength and distribution. Tensile modulus was also determined. Using a diffractometer, the fiber grain size and percent crystallinity were determined. The initial results of these low level neutron irradiations exhibit no substantial degradation of the properties investigated. Therefore, continued research at higher doses is recommended

Residual stress analysis in carbon fiber-reinforced SiC ceramics

International Nuclear Information System (INIS)

Broda, M.

1998-01-01

Systematic residual stress analyses are reported, carried out in long-fiber reinforced SiC ceramics. The laminated C fiber /SiC matrix specimens used were prepared by polymer pyrolysis, and the structural component specimens used are industrial products. Various diffraction methods have been applied for non-destructive evaluation of residual stress fields, so as to completely detect the residual stresses and their distribution in the specimens. The residual stress fields at the surface (μm) have been measured using characteristic X-radiation and applying the sin 2 ψ method as well as the scatter vector method. For residual stress field analysis in the mass volume (cm), neutron diffraction has been applied. The stress fields in the fiber layers (approx. 250μm) have been measured as a function of their location within the laminated composite by using an energy-dispersive method and synchrotron radiation. By means of the systematic, process-accompanying residual stress and phase analyses, conclusions can be drawn as to possible approaches for optimization of fabrication parameters. (orig./CB) [de

Field assisted sintering of refractory carbide ceramics and fiber reinforced ceramic matrix composites

Science.gov (United States)

Gephart, Sean

The sintering behaviors of silicon carbide (SiC) and boron carbide (B4C) based materials were investigated using an emerging sintering technology known as field assisted sintering technology (FAST), also known as spark plasma sintering (SPS) and pulse electric current sintering (PECS). Sintering by FAST utilizes high density electric current, uniaxial pressure, and relatively high heating rate compared to conventional sintering techniques. This effort investigated issues of scaling from laboratory FAST system (25 ton capacity) to industrial FAST system (250 ton capacity), as well as exploring the difference in sintering behavior of single phase B4C and SiC using FAST and conventional sintering techniques including hot-pressing (HP) and pressure-less sintering (PL). Materials were analyzed for mechanical and bulk properties, including characterization of density, hardness, fracture toughness, fracture (bend) strength, elastic modulus and microstructure. A parallel investigation was conducted in the development of ceramic matrix composites (CMC) using SiC powder impregnation of fiber compacts followed by FAST sintering. The FAST technique was used to sinter several B4C and SiC materials to near theoretical density. Preliminary efforts established optimized sintering temperatures using the smaller 25 ton laboratory unit, targeting a sample size of 40 mm diameter and 8 mm thickness. Then the same B4C and SiC materials were sintered by the larger 250 ton industrial FAST system, a HP system, and PL sintering system with a targeted dense material geometry of 4 x 4 x 0.315 inches3 (101.6 x 101.6 x 8 mm3). The resulting samples were studied to determine if the sintering dynamics and/or the resulting material properties were influenced by the sintering technique employed. This study determined that FAST sintered ceramic materials resulted in consistently higher averaged values for mechanical properties as well as smaller grain size when compared to conventionally sintered

Respiratory assessment of refractory ceramic fibers in a heating technician population.

Science.gov (United States)

Lucas, David; Clamagirand, Vincent; Capellmann, Pascale; Hervé, Agnès; Mauguen, Gilles; Le Mer, Yannik; Jegaden, Dominique

2018-04-01

Refractory ceramic fibers (RCF) have been extensively used for insulation in condensing boilers. The aim of this study was to evaluate the respiratory exposure to these fibers among maintenance heating technicians. We first created a working group (Carsat Brittany and Finistère Occupational Health Services) and carried out a sampling strategy. Atmospheric measurements were done during work tasks, and filters were analyzed by phase contrast microscopy (PCM) and scanning electron microscopy (SEM) in French approved laboratories. Four companies were included for a total of 15 days of work. During those 15 workdays, 12 SEM and 21 PCM samples were taken and analyzed. The phase contrast microscopy and SEM average results were 0.04 and 0.004 fibers/cm 3 , respectively. In conclusion, the study confirms heating technician RCF respiratory exposure during maintenance work for both condensation gas boilers and atmospheric boilers. Collective and individual prevention measures should be implemented along with appropriate medical follow-up.

Nanocellulose in spun continuous fibers: A review and future outlook

Science.gov (United States)

Craig Clemons

2016-01-01

Continuous fibers are commonly manufactured for a wide variety of uses such as filters, textiles, and composites. For example, most fibrous reinforcements (e.g., carbon fiber, glass fiber) for advanced composites are continuous fibers or yarns, fabrics, and preforms made from them. This allows broad flexibility in design and manufacturing approaches by controlling...

Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

Energy Technology Data Exchange (ETDEWEB)

Xiao, Hai [Missouri Univ. of Science and Technology, Rolla, MO (United States); Dong, Junhang [Univ. of Cincinnati, OH (United States); Lin, Jerry [Arizona State Univ., Tempe, AZ (United States); Romero, Van [New Mexico Institute of Mining and Technology, Socorro, NM (United States)

2012-03-01

This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

DEVELOPMENT OF NOVEL CERAMIC NANOFILM-FIBER INTEGRATED OPTICAL SENSORS FOR RAPID DETECTION OF COAL DERIVED SYNTHESIS GAS

Energy Technology Data Exchange (ETDEWEB)

Junhang Dong; Hai Xiao; Xiling Tang; Hongmin Jiang; Kurtis Remmel; Amardeep Kaur

2012-09-30

The overall goal of this project is to conduct fundamental studies on advanced ceramic materials and fiber optic devices for developing new types of high temperature (>500{degree}C) fiber optic chemical sensors (FOCS) for monitoring fossil (mainly coal) and biomass derived gases in power plants. The primary technical objective is to investigate and demonstrate the nanocrystalline doped-ceramic thin film enabled FOCS that possess desired stability, sensitivity and selectivity for in-situ, rapid gas detection in the syngas streams from gasification and combustion flue gases. This report summarizes research works of two integrated parts: (1) development of metal oxide solid thin films as sensing materials for detection and measurement of important gas components relevant to the coal- and biomass-derived syngas and combustion gas streams at high temperatures; and (2) development of fiber optic devices that are potentially useful for constructing FOCS in combination with the solid oxide thin films identified in this program.

Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

Energy Technology Data Exchange (ETDEWEB)

Amir, N., E-mail: norlailiamir@petronas.com.my; Othman, W. M. S. W., E-mail: wamosa@gmail.com; Ahmad, F., E-mail: faizahmad@petronas.com.my [Mechanical Engineering Department, Universiti Teknologi PETRONAS Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

2015-07-22

This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

International Nuclear Information System (INIS)

Amir, N.; Othman, W. M. S. W.; Ahmad, F.

2015-01-01

This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating

Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

Science.gov (United States)

Amir, N.; Othman, W. M. S. W.; Ahmad, F.

2015-07-01

This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

Ceramic fiber blanket wrap for fire protection of cable trays and conduits

International Nuclear Information System (INIS)

Chaille, C.E.; Reiman, R.J.

1980-01-01

In some areas of nuclear power plants, cables of redundant electrical systems, which are necessary for the safe shutdown of the reactor, are in close proximity. If a fire should occur in one of these areas, both electrical systems could be destroyed before the fire is extinguished and control of the reactor may be lost. A ceramic fiber blanket was evaluated as a fire protective wrap around cable trays and conduits. 2 refs

An optical fiber Bragg grating and piezoelectric ceramic voltage sensor

Science.gov (United States)

Yang, Qing; He, Yanxiao; Sun, Shangpeng; Luo, Mandan; Han, Rui

2017-10-01

Voltage measurement is essential in many fields like power grids, telecommunications, metallurgy, railways, and oil production. A voltage-sensing unit, consisting of fiber Bragg gratings (FBGs) and piezoelectric ceramics, based on which an optical over-voltage sensor was proposed and fabricated in this paper. No demodulation devices like spectrometer or Fabry-Perot filter were needed to gain the voltage signal, and a relatively large sensing frequency range was acquired in this paper; thus, the cost of the sensing system is more acceptable in engineering application. The voltage to be measured was directly applied to the piezoelectric ceramic, and deformation of the ceramics and the grating would be caused because of the inverse piezoelectric effect. With a reference grating, the output light intensity change will be caused by the FBG center wavelength change; thus, the relationship between the applied voltage and the output light intensity was established. Validation of the sensor was accomplished in the frequency range from 50 Hz to 20 kHz and switching impulse waves with a test platform; good linearity of the input-output characteristic was achieved. A temperature validation test was completed, showing that the sensor maintains good temperature stability. Experimental results show that the optical over-voltage sensor can be used for voltage monitoring, and if applied with a voltage divider, the sensor can be used to measure high voltage.

An optical fiber Bragg grating and piezoelectric ceramic voltage sensor.

Science.gov (United States)

Yang, Qing; He, Yanxiao; Sun, Shangpeng; Luo, Mandan; Han, Rui

2017-10-01

Voltage measurement is essential in many fields like power grids, telecommunications, metallurgy, railways, and oil production. A voltage-sensing unit, consisting of fiber Bragg gratings (FBGs) and piezoelectric ceramics, based on which an optical over-voltage sensor was proposed and fabricated in this paper. No demodulation devices like spectrometer or Fabry-Perot filter were needed to gain the voltage signal, and a relatively large sensing frequency range was acquired in this paper; thus, the cost of the sensing system is more acceptable in engineering application. The voltage to be measured was directly applied to the piezoelectric ceramic, and deformation of the ceramics and the grating would be caused because of the inverse piezoelectric effect. With a reference grating, the output light intensity change will be caused by the FBG center wavelength change; thus, the relationship between the applied voltage and the output light intensity was established. Validation of the sensor was accomplished in the frequency range from 50 Hz to 20 kHz and switching impulse waves with a test platform; good linearity of the input-output characteristic was achieved. A temperature validation test was completed, showing that the sensor maintains good temperature stability. Experimental results show that the optical over-voltage sensor can be used for voltage monitoring, and if applied with a voltage divider, the sensor can be used to measure high voltage.

Flexural creep of coated SiC-fiber-reinforced glass-ceramic composites

International Nuclear Information System (INIS)

Sun, E.Y.

1995-01-01

This study reports the flexural creep behavior of a fiber-reinforced glass-ceramic and associated changes in microstructure. SiC fibers were coated with a dual layer of SiC/BN to provide a weak interface that was stable at high temperatures. Flexural creep, creep-rupture, and creep-strain recovery experiments were conducted on composite material and barium-magnesium aluminosilicate matrix from 1,000 to 1,200 C. Below 1,130 C, creep rates were extremely low (∼10 -9 s -1 ), preventing accurate measurement of the stress dependence. Above 1,130 C, creep rates were in the 10 -8 s -1 range. The creep-rupture strength of the composite at 1,100 C was about 75--80% of the fast fracture strength. Creep-strain recovery experiments showed recovery of up to 90% under prolonged unloading. Experimental creep results from the composite and the matrix were compared, and microstructural observations by TEM were employed to assess the effectiveness of the fiber coatings and to determine the mechanism(s) of creep deformation and damage

Effect of fiber coatings on room and elevated temperature mechanical properties of Nicalon trademark fiber reinforced Blackglas trademark ceramic matrix composites (CMCs)

International Nuclear Information System (INIS)

Aly, E.I.; Freitag, D.W.; Littlefield, J.E.

1993-01-01

With the development of silicon organometallic preceramic polymers as precursors for producing oxidation resistant ceramic matrices, through the polymer pyrolysis route, the fabrication of lightweight, complex advanced aircraft and missile structures from fiber reinforced composites is increasingly becoming more feasible. Besides refinement of processing techniques, the potential for achieving this objective depends upon identifying and developing the proper debond barrier coating layer, between the fiber and the matrix, for optimization of strength, toughness, and durability properties. Blackglas trademark based CMC's reinforced with Nicalon trademark SiC fibers with different types of coatings were fabricated. Coating schemes evaluated include CVD applied single layer boron nitride (BN) composition, dual-layer coatings of BN/SiC, and triple-layer coatings of SiC BN/SiC. Results of tensile and flexural property tests, scanning electron microscopy (SEM) of fracture surfaces, and auger electron spectroscopy (AES) microanalysis of the fiber/matrix interface have been discussed

Microwave processing of ceramic oxide filaments

Energy Technology Data Exchange (ETDEWEB)

Vogt, G.J.; Katz, J.D. [Los Alamos National Laboratory, NM (United States)

1995-05-01

The objective of the microwave filament processing project is to develop microwave techniques at 2.45 GHZ to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company.

Use of Single-Tow Ceramic Matrix Minicomposites to Determine Fundamental Room and Elevated Temperature Properties

Science.gov (United States)

Almansour, Amjad S.

The room and high temperature mechanical properties of continuous ceramic fiber reinforced matrix composites makes them attractive for implementation in aerospace and nuclear applications. However, the effect of fiber content has not been addressed in previous work. Therefore, single tow composites with fiber content ranging from 3 to 47 % was studied. Single fiber tow minicomposite is the basic architectural feature of woven and laminate ceramic matrix composites (CMCs). An in depth understanding of the initiation and evolution of damage in various ceramic fiber reinforced minicomposites with different fiber volume fractions and interphases was investigated employing several non-destructive evaluation techniques. A new technique is used to determine matrix crack content based on a damage parameter derived from speed of sound measurements which is compared with the established method using cumulative energy of Acoustic Emission (AE) events. Also, a modified theoretical model was implemented to obtain matrix stress at the onset of matrix cracking. Room temperature tensile, high temperature creep rupture and high temperature oxidation degradation loading conditions were all considered and composites' constituents were characterized. Moreover, fibers/matrix load sharing was modeled in creep and fiber volume fraction effect on load transfer was investigated using derived theoretical models. Fibers and matrix creep parameters, load transfer model results and numerical model methodology were used to construct minicomposites' creep strain model to predict creep damage of the different fiber type and content minicomposites. Furthermore, different fiber volume fractions ceramic matrix minicomposites' electrical resistivity temperature dependence isn't well understood. Therefore, the influence of fiber content, heat treatment cycles and creep on electrical resistivity measurements of SiC/SiC minicomposites were also studied here. Next, minicomposites' testing and

Characterization of C/SiC Ceramic Matrix Composites (CMCs) with Novel Interface Fiber Coatings

Science.gov (United States)

Petko, Jeanne F.; Kiser, J. Douglas; Gray, Hugh R. (Technical Monitor)

2002-01-01

Ceramic Matrix Composites (CMCs) are attractive candidate aerospace materials due to their high specific strength, low density and high temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites consist of high-strength carbon fibers and a high modulus, oxidation resistant matrix. For RLV propulsion applications, environmental durability will be critical. Two types of carbon fibers were processed with both standard (pyrolytic carbon) and novel (multilayer and pseudoporous) types of interface coatings as part of a study investigating various combinations of constituents. The benefit of protecting the composites with a surface sealant was also investigated. The strengths, durability in oxidizing environments, and microstructures of these developmental composite materials are presented. The novel interface coatings and the surface sealant show promise for protecting the carbon fibers from the oxidizing environment.

Ceramic matrix composites by microwave assisted CVI

International Nuclear Information System (INIS)

Currier, R.P.; Devlin, D.J.

1993-01-01

Chemical vapor infiltration (CVI) processes for producing continuously reinforced ceramic composites are reviewed. Potential advantages of microwave assisted CVI are noted and numerical studies of microwave assisted CVI are reviewed. The models predict inverted thermal gradients in fibrous ceramic preforms subjected to microwave radiation and suggest processing strategies for achieving uniformly dense composites. Comparisons are made to experimental results on silicon-based composite systems. The role played by the relative ability of fiber and matrix to dissipate microwave energy is noted. Results suggest that microwave induced inverted gradients can be exploited to promote inside-out densification. 10 refs., 2 figs

Methods And Apparatus For Acoustic Fiber Fractionation

Science.gov (United States)

Brodeur, Pierre

1999-11-09

Methods and apparatus for acoustic fiber fractionation using a plane ultrasonic wave field interacting with water suspended fibers circulating in a channel flow using acoustic radiation forces to separate fibers into two or more fractions based on fiber radius, with applications of the separation concept in the pulp and paper industry. The continuous process relies on the use of a wall-mounted, rectangular cross-section piezoelectric ceramic transducer to selectively deflect flowing fibers as they penetrate the ultrasonic field. The described embodiment uses a transducer frequency of approximately 150 kHz. Depending upon the amount of dissolved gas in water, separation is obtained using a standing or a traveling wave field.

A flexible, robust and antifouling asymmetric membrane based on ultra-long ceramic/polymeric fibers for high-efficiency separation of oil/water emulsions.

Science.gov (United States)

Wang, Kui; Yiming, Wubulikasimu; Saththasivam, Jayaprakash; Liu, Zhaoyang

2017-07-06

Polymeric and ceramic asymmetric membranes have dominated commercial membranes for water treatment. However, polymeric membranes are prone to becoming fouled, while ceramic membranes are mechanically fragile. Here, we report a novel concept to develop asymmetric membranes based on ultra-long ceramic/polymeric fibers, with the combined merits of good mechanical stability, excellent fouling resistance and high oil/water selectivity, in order to meet the stringent requirements for practical oil/water separation. The ultra-long dimensions of ceramic nanofibers/polymeric microfibers endow this novel membrane with mechanical flexibility and robustness, due to the integrated and intertwined structure. This membrane is capable of separating oil/water emulsions with high oil-separation efficiency (99.9%), thanks to its nanoporous selective layer made of ceramic nanofibers. Further, this membrane also displays superior antifouling properties due to its underwater superoleophobicity and ultra-low oil adhesion of the ceramic-based selective layer. This membrane exhibits high water permeation flux (6.8 × 10 4 L m -2 h -1 bar -1 ) at low operation pressures, which is attributed to its 3-dimensional (3D) interconnected fiber-based structure throughout the membrane. In addition, the facile fabrication process and inexpensive materials required for this membrane suggest its significant potential for industrial applications.

Viability of oxide fiber coatings in ceramic composites for accommodation of misfit stresses

International Nuclear Information System (INIS)

Kerans, R.J.

1996-01-01

The C and BN fiber coatings used in most ceramic composites perform a less obvious but equally essential function, in addition to crack deflection; they accommodate misfit stresses due to interfacial fracture surface roughness. Coatings substituted for them must also perform that function to be effective. However, in general, oxides are much less compliant materials than C and BN, which raises the question of the feasibility of oxide substitutes. The viability of oxide coatings for accommodating misfit stresses in Nicalon fiber/SiC composites was investigated by calculating the maximum misfit stresses as functions of coating properties and geometries. Control of interfacial fracture path was also briefly considered. The implications regarding composite properties were examined by calculating properties for composites with mechanically viable oxide coatings

Influence of morphology of ceramic fibers in catalytic combustion of methane

International Nuclear Information System (INIS)

Tabarelli, A.C.; Alves, A.K.; Bergmann, C.P.

2012-01-01

Methane, considered as the main constituent of natural gas has been widely used as an energy source. During its combustion are produced pollutants that cause concern and necessity to eliminate or reduce the emission of these agents in the atmosphere. One of the main means of controlling emissions is the use of catalysts. In order to contribute to the development of new catalysts, this study analyzed the morphology of ceramic fibers of cerium oxide (ceria) doped with copper fabricated by electrospinning, in order to verify their effects on catalytic activity. Parameters were varied in distance from the electrodes, the diameter of the capillary and applied voltage between electrodes. The characterizations were performed: scanning electron microscopy, thermogravimetric analysis, BET and Xray diffraction (DXR). The results indicate that after the thermal treatment there was a reduction of approximately 40% fiber diameter and specific surface area ranging between 28.929 and 34.501 m 2 /g. (author)

Oxidation of BN-coated SiC fibers in ceramic matrix composites

International Nuclear Information System (INIS)

Sheldon, B.W.; Sun, E.Y.

1996-01-01

Thermodynamic calculations were performed to analyze the simultaneous oxidation of BN and SiC. The results show that, with limited amounts of oxygen present, the formation of SiO 2 should occur prior to the formation of B 2 O 3 . This agrees with experimental observations of oxidation in glass-ceramic matrix composites with BN-coated SiC fibers, where a solid SiO 2 reaction product containing little or no boron has been observed. The thermodynamic calculations suggest that this will occur when the amount of oxygen available is restricted. One possible explanation for this behavior is that SiO 2 formation near the external surfaces of the composite closes off cracks or pores, such that vapor phase O 2 diffusion into the composite occurs only for a limited time. This indicates that BN-coated SiC fibers will not always oxidize to form significant amounts of a low-melting, borosilicate glass

Review of continuous ceramic-lined melter and associated experience at PNL

International Nuclear Information System (INIS)

Buelt, J.L.; Chapman, C.C.; Barnes, S.M.; Dierks, R.D.

1979-01-01

Development of continuous, ceramic-lined melters applicable to immobilization of radioactive wastes began at PNL in 1973. A comprehensive program is curretly in progress. The melters constructed at PNL have incorporated remote and reliable design features necessary for radioactive use. The extensive experience with vitrification of simulated wastes has proven the continuous melter's applicability to radioactive waste immobilization

Internal friction and microplasticity of carbon-fiber-reinforced SiC ceramics; Tanso sen`i kyoka SiC ceramics no hakai zenku katei ni okeru naibu masatsu

Energy Technology Data Exchange (ETDEWEB)

Ogawa, H.; Nishino, Y.; Asano, S. [Nagoya Institute of Technology, Nagoya (Japan)

1995-08-20

Mechanical responses of carbon-fiber-reinforced SiC ceramics before fracture were measured in the strain range below 2 {times} 10{sup {minus}3} by two experimental methods: mechanical hysteresis and internal friction. Load-deflection curves were obtained by the three-point bending deformation in loading-unloading cycles. A little permanent strain was found after the first cycle even in the range where fracture never occurred. A closed hysteresis loop was observed after several cycles and stabilized with a symmetrical shape after more than twenty cycles. Such a stabilized hysteresis loop is attributed to the steady-state microplastic deformation and may cause the amplitude-dependent internal friction. Internal friction was measured in the fundamental mode of free-free resonant vibration as a function of strain amplitude. With increasing the amount of prestrain in the bending deformation, internal friction increased and became sensitive to the strain amplitude. The amplitude-dependent internal friction in the composites is considered to originate from fiber pull-out or microcrack propagation. The internal friction data were analyzed on the basis of the microplasticity theory and converted into the plastic strain expressed as a function of stress. Therefore, it becomes possible to non-destructively study the forerunning process of fracture of the fiber-reinforced ceramics. 23 refs., 6 figs.

Digital decoration by continuous ink jet system for ceramic products based in water inks

International Nuclear Information System (INIS)

Colores Ceramicos, S. A.; Talleres Foro, S. L.

2010-01-01

A new continuous ink jet system for digital ceramic decoration using water based dispersed ceramic pigment has been developed, that increases drastically the sustainability of the process. During the development of this work, different equipment for any application and the consumables and design tools have been also developed. (Author)

Characteristics of continuous unidirectional kenaf fiber reinforced epoxy composites

International Nuclear Information System (INIS)

Mahjoub, Reza; Yatim, Jamaludin Mohamad; Mohd Sam, Abdul Rahman; Raftari, Mehdi

2014-01-01

Highlights: • To show the potential of continuous kenaf fiber to use in bio-composite. • To introduce new method of hand lay-up for fabricating bio-fiber composite. • To characterize the properties of kenaf fiber epoxy composite. • Morphology of the fracture area by using of SEM. • To use analytical method to predict the bio-composite properties. - Abstract: Kenaf fibers generally has some advantages such as eco-friendly, biodegradability, renewable nature and lighter than synthetic fibers. The aims of the study are to characterize and evaluate the physical and mechanical properties of continuous unidirectional kenaf fiber epoxy composites with various fiber volume fractions. The composites materials and sampling were prepared in the laboratory by using the hand lay-up method with a proper fabricating procedure and quality control. Samples were prepared based on ASTM: D3039-08 for tensile test and the scanning electron microscopy (SEM) was employed for microstructure analysis to observe the failure mechanisms in the fracture planes. A total of 40 samples were tested for the study. Results from the study showed that the rule of mixture (ROM) analytical model has a close agreement to predict the physical and tensile properties of unidirectional kenaf fiber reinforced epoxy composites. It was also observed that the tensile strength, tensile modulus, ultimate strain and Poisson’s ratio of 40% fiber volume content of unidirectional kenaf fiber epoxy composite were 164 MPa, 18150 MPa, 0.9% and 0.32, respectively. Due to the test results, increasing the fiber volume fraction in the composite caused the increment in the tensile modulus and reduction in the ultimate tensile strain of composite

Physical Properties of AR-Glass Fibers in Continuous Fiber Spinning Conditions

Energy Technology Data Exchange (ETDEWEB)

Lee, Ji-Sun; Lee, MiJai; Lim, Tae-Young; Lee, Youngjin; Jeon, Dae-Woo; Kim, Jin-Ho [Korea Institute of Ceramic Engineering and Technology, Jinju (Korea, Republic of); Hyun, Soong-Keun [Inha University, Incheon (Korea, Republic of)

2017-04-15

In this study, a glass fiber is fabricated using a continuous spinning process from alkali resistant (AR) glass with 4 wt%zirconia. In order to confirm the melting properties of the marble glass, the raw material is placed into a Pt crucible and melted at 1650 ℃ for 2 h, and then annealed. In order to confirm the transparency of the clear marble glass, the visible transmittance is measured and the fiber spinning condition is investigated by using high temperature viscosity measurements. A change in the diameter is observed according to the winding speed in the range of 100–900 rpm; it is also verified as a function of the fiberizing temperature in the range of 1200–1260 ℃. The optimum winding speed and spinning temperature are 500 rpm and 1240 ℃, respectively. The properties of the prepared spinning fiber are confirmed using optical microscope, tensile strength, modulus, and alkali-resistant tests.

Continuously variable transmission (CVT) with ceramic components

Energy Technology Data Exchange (ETDEWEB)

Albers, A.; Stuffer, A.; Bernhardt, J. [Universitaet Karlsruhe (T.H.), IPEK Institut fuer Produktentwicklung, Kaiserstr. 10, 76131 Karlsruhe (Germany)

2005-03-01

Continuously Variable Transmissions (CVTs) are a powerful alternative to automatic gearboxes for passenger cars. Some of these CVTs transmit the power via traction forces through highly loaded lubricated contacts. The aim of the presented work is to increase the capability of this system by means of appropriate engineering ceramics. The modifications are investigated on a machine element test bench. The necessary new tools for the design process and the configuration of the test bench are presented. Measurements show that the desired improvements can be achieved by using engineering ceramics but lifetime requirements have not been met yet. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Stufenlos verstellbare Getriebe sind eine leistungsfaehige Alternative zu konventionellen Stufenautomaten in Kraftfahrzeugen. Die Leistung wird bei einigen dieser stufenlosen Getriebe reibschluessig ueber hoch belastete geschmierte Friktionswirkflaechen uebertragen. Die vorgestellten Arbeiten haben das Ziel, durch den Einsatz von geeigneten Ingenieurkeramiken die Leistungsfaehigkeit des Systems weiter zu steigern. Die Modifikationen werden an einem Bauteilpruefstand untersucht. Es werden die Werkzeuge fuer den Systemdesignprozess und der Aufbau des Pruefstands vorgestellt. Messergebnisse zeigen, dass mit der eingesetzten Ingenieurkeramik die gewuenschten Verbesserungen erzielt werden koennen, die Lebensdaueraspekte werden jedoch noch nicht erfuellt. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

The characterization of an oxide interfacial coating for ceramic matrix composites

International Nuclear Information System (INIS)

Coons, Timothy P.; Reutenauer, Justin W.; Mercado, Andrew; Kmetz, Michael A.; Suib, Steven L.

2013-01-01

This work focused on the use of metal organic chemical vapor deposition (MOCVD) to deposit a zinc oxide (ZnO) coating on ceramic fibers as an interfacial system for continuous fiber reinforced ceramic matrix composites (CFR-CMCs). ZnO coatings were deposited on ceramic grade (CG) Nicalon ™ , Hi-Nicalon ™ , and Hi-Nicalon ™ Type S fabric by the thermal decomposition of zinc acetate dihydrate in a low pressure hot wall CVD reactor. A duplex SiO 2 coating was also deposited in order to protect the ZnO layer from the reducing conditions during composite fabrication. Tow testing was used to evaluate the effect of the ZnO coating on the strength retention of the ceramic fabrics. Single strand unidirectional mini composites were fabricated by infiltrating SiC into the ZnO/SiO 2 duplex coated tows in order to understand the interfacial properties of the ZnO coating. The mini composite utilizing Hi-Nicalon ™ Type S produced the highest ultimate tensile strength (UTS) of 330 MPa. The coated fabrics and the mini composites were characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD) and scanning Auger microscopy (SAM)

System to continuously produce carbon fiber via microwave assisted plasma processing

Science.gov (United States)

White, Terry L; Paulauskas, Felix L; Bigelow, Timothy S

2014-03-25

A method for continuously processing carbon fiber including establishing a microwave plasma in a selected atmosphere contained in an elongated chamber having a microwave power gradient along its length defined by a lower microwave power at one end and a higher microwave power at the opposite end of the elongated chamber. The elongated chamber having an opening in each of the ends of the chamber that are adapted to allow the passage of the fiber tow while limiting incidental gas flow into or out of said chamber. A continuous fiber tow is introduced into the end of the chamber having the lower microwave power. The fiber tow is withdrawn from the opposite end of the chamber having the higher microwave power. The fiber to is subjected to progressively higher microwave energy as the fiber is being traversed through the elongated chamber.

Optical Fiber Protection

Science.gov (United States)

1999-01-01

F&S Inc. developed and commercialized fiber optic and microelectromechanical systems- (MEMS) based instrumentation for harsh environments encountered in the aerospace industry. The NASA SBIR programs have provided F&S the funds and the technology to develop ruggedized coatings and coating techniques that are applied during the optical fiber draw process. The F&S optical fiber fabrication facility and developed coating methods enable F&S to manufacture specialty optical fiber with custom designed refractive index profiles and protective or active coatings. F&S has demonstrated sputtered coatings using metals and ceramics and combinations of each, and has also developed techniques to apply thin coatings of specialized polyimides formulated at NASA Langley Research Center. With these capabilities, F&S has produced cost-effective, reliable instrumentation and sensors capable of withstanding temperatures up to 800? C and continues building commercial sales with corporate partners and private funding. More recently, F&S has adapted the same sensing platforms to provide the rapid detection and identification of chemical and biological agents

Evaluation of neutron irradiated near-stoichiometric silicon carbide fiber composites

International Nuclear Information System (INIS)

Snead, L.L.; Katoh, Y.; Kohyama, A.; Bailey, J.L.; Vaughn, N.L.; Lowden, R.A.

2000-01-01

Composites have been fabricated by chemical vapor infiltration of silicon carbide (SiC) into SiC-based fiber preforms. Fibers were Ceramic Grade Nicalon TM , Hi-Nicalon TM and Hi-Nicalon TM Type-S. Results are presented for two parallel studies on the effects of neutron irradiation on these materials. In the first study, neutron irradiation induced changes in mechanical properties, as measured by bend testing, for Hi-Nicalon TM fiber materials of varied interphase structures is measured. Results indicate that both the Ceramic Grade Nicalon TM and Hi-Nicalon TM materials degrade substantially under irradiation, though the higher oxygen content Ceramic Grade fiber degrades more rapidly and more substantially. Of the three interfaces studied in the Hi-Nicalon TM system, the multilayer SiC is the most radiation resistant. At a dose of ∼1 dpa the mechanical property degradation of the Hi-Nicalon TM composite is consistent with a fiber densification-induced debonding. At a dose of 10 dpa the properties continue to degrade raising the question of degradation in the CVD SiC matrix as well. Low-dose results on the Hi-Nicalon TM Type-S fabricated material are encouraging, as they appear to not lose, and perhaps slightly increase, in ultimate bend strength. This result is consistent with the supposition that as the oxygen content in SiC-based fibers is reduced, the irradiation stability and hence composite performance under irradiation will improve

Advanced ceramic materials and their potential impact on the future

International Nuclear Information System (INIS)

Laren, M.G.M.

1989-01-01

This article reviews the types of advanced ceramic materials that are being used today and their potential for even greater utilization in the future. Market analysis and projections have been developed from a number of sources both foreign and domestic are referenced and given in the text. Projection on the future use of advanced ceramics to the year 2000 indicate a potential growth of the total world market approaching 187 billion dollars. This paper describes advanced ceramic materials by their functionality, i.e. structural, electronic, chemical, thermal, biological, nuclear, etc. It also refers to specific engineering uses of advanced ceramics and include automotive ceramic materials with physical data for the most likely ceramic materials to be used for engine parts. This family of materials includes silicon carbides, silicon nitride, partially stabilized zirconia and alumina. Fiber reinforced ceramic composites are discussed with recognition of the research on fiber coating chemistry and the compatibility of the coating with the fiber and the matrix. Another class of advanced ceramics is toughened ceramics. The transformation toughened alumina is recognized as an example of this technology. The data indicate that electronic ceramic materials will always have the largest portion of the advanced ceramic market and the critical concepts of a wide range of uses is reviewed. (Auth.)

Hybrid Ceramic Matrix Fibrous Composites: an Overview

International Nuclear Information System (INIS)

Naslain, R

2011-01-01

Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

Hybrid Ceramic Matrix Fibrous Composites: an Overview

Science.gov (United States)

Naslain, R.

2011-10-01

Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

High performance brake discs made of fiber reinforced ceramics; Hochleistungsbremsscheiben aus Faserverbundkeramik

Energy Technology Data Exchange (ETDEWEB)

Rosenloecher, J.; Deinzer, G.; Waninger, R.; Muenchhoff, J. [AUDI AG, 85045 Ingolstadt (Germany)

2007-11-15

The Audi AG is one of the worldwide leading car manufacturers of the premium class. One of the main aims of the technical development department at Audi is the use of novel and innovative materials. The Audi AG has intensively worked on the development and introduction of ceramic brake discs for several car types. These brake discs are made of a short carbon fiber reinforced silicon carbide ceramic, a so called CMC-material (ceramic matrix composite). This material is produced in a very complex process by silicon melt infiltration of carbon preforms. The advantages of these innovative and powerful brake discs out of C/SiC-ceramic are the low weight and thus the reduction of the unsprung rotating masses, the low wear rate during completed service life, the temperature and fading stability and the corrosion resistance. The complete braking system and its periphery had to be reengineered and adjusted because of the specific material properties. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Die Audi AG ist einer der weltweit fuehrenden Automobilhersteller der Premiumklasse. Eines der Hauptziele der Technischen Entwicklung bei Audi ist der Einsatz neuartiger und innovativer Werkstoffe. Daher bietet die Audi AG nach intensiver Entwicklung und Erprobung fuer mehrere Fahrzeugmodelle Keramikbremsscheiben an. Diese Bremsscheiben bestehen aus einer kohlenstoffkurzfaserverstaerkten Siliziumkarbidkeramik, einem sog. CMC-Werkstoff. Dieser Werkstoff wird in einem aufwendigen Verfahren ueber die Schmelzinfiltration von Kohlenstoff-Preformen mit Silizium hergestellt. Die Vorteile dieser innovativen und leistungsfaehigen Bremsscheiben aus C/SiC-Keramik sind das geringe Gewicht und dadurch die Reduzierung der ungefederten rotierenden Massen, der geringe Verschleiss ueber Betriebsdauer, die Temperatur- und Fadingstabilitaet und die Korrosionsbestaendigkeit. Aufgrund der materialspezifischen Eigenschaften wurde das gesamte Bremssystem ueberarbeitet und die

Bi-directional ultrasonic wave coupling to FBGs in continuously bonded optical fiber sensing.

Science.gov (United States)

Wee, Junghyun; Hackney, Drew; Bradford, Philip; Peters, Kara

2017-09-01

Fiber Bragg grating (FBG) sensors are typically spot-bonded onto the surface of a structure to detect ultrasonic waves in laboratory demonstrations. However, to protect the rest of the optical fiber from any environmental damage during real applications, bonding the entire length of fiber, called continuous bonding, is commonly done. In this paper, we investigate the impact of continuously bonding FBGs on the measured Lamb wave signal. In theory, the ultrasonic wave signal can bi-directionally transfer between the optical fiber and the plate at any adhered location, which could potentially produce output signal distortion for the continuous bonding case. Therefore, an experiment is performed to investigate the plate-to-fiber and fiber-to-plate signal transfer, from which the signal coupling coefficient of each case is theoretically estimated based on the experimental data. We demonstrate that the two coupling coefficients are comparable, with the plate-to-fiber case approximately 19% larger than the fiber-to-plate case. Finally, the signal waveform and arrival time of the output FBG responses are compared between the continuous and spot bonding cases. The results indicate that the resulting Lamb wave signal output is only that directly detected at the FBG location; however, a slight difference in signal waveform is observed between the two bonding configurations. This paper demonstrates the practicality of using continuously bonded FBGs for ultrasonic wave detection in structural health monitoring (SHM) applications.

Continuous drawing of Bi-Ca-Sr-Cu-O glass fibers from a preform

International Nuclear Information System (INIS)

Zheng, H.; Hu, Y.; Mackenzie, J.D.

1991-01-01

Several issues related to drawing Bi-Ca-Sr-Cu-O glass fibers from a preform are discussed. Continuous drawing of Bi-Ca-Sr-Cu-O glass fibers was successfully accomplished. Bi-Ca-Sr-Cu-O glass fibers are drawn above the crystallization temperature. Minimizing crystallization of the glass preforms is a key for successful drawing of the glass fibers. Two effective means, high glass melting temperature and V 2 O 5 doping, have been used to minimize the crystallization of the preforms, thus assuring the continuous drawing of Bi-Ca-Sr-Cu-O glass fibers

The characterization of an oxide interfacial coating for ceramic matrix composites

Energy Technology Data Exchange (ETDEWEB)

Coons, Timothy P., E-mail: tpcoons@gmail.com [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Reutenauer, Justin W.; Mercado, Andrew [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Kmetz, Michael A. [Pratt and Whitney, 400 Main Street M/S 114-43, East Hartford, CT 06108 (United States); Suib, Steven L. [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States)

2013-06-20

This work focused on the use of metal organic chemical vapor deposition (MOCVD) to deposit a zinc oxide (ZnO) coating on ceramic fibers as an interfacial system for continuous fiber reinforced ceramic matrix composites (CFR-CMCs). ZnO coatings were deposited on ceramic grade (CG) Nicalon{sup ™}, Hi-Nicalon{sup ™}, and Hi-Nicalon{sup ™} Type S fabric by the thermal decomposition of zinc acetate dihydrate in a low pressure hot wall CVD reactor. A duplex SiO{sub 2} coating was also deposited in order to protect the ZnO layer from the reducing conditions during composite fabrication. Tow testing was used to evaluate the effect of the ZnO coating on the strength retention of the ceramic fabrics. Single strand unidirectional mini composites were fabricated by infiltrating SiC into the ZnO/SiO{sub 2} duplex coated tows in order to understand the interfacial properties of the ZnO coating. The mini composite utilizing Hi-Nicalon{sup ™} Type S produced the highest ultimate tensile strength (UTS) of 330 MPa. The coated fabrics and the mini composites were characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD) and scanning Auger microscopy (SAM)

Silsesquioxane-derived ceramic fibres

Science.gov (United States)

Hurwitz, F. I.; Farmer, S. C.; Terepka, F. M.; Leonhardt, T. A.

1991-01-01

Fibers formed from blends of silsesquioxane polymers were characterized to study the pyrolytic conversion of these precursors to ceramics. The morphology of fibers pyrolyzed to 1400 C revealed primarily amorphous glasses whose conversion to beta-SiC is a function of both blend composition and pyrolysis conditions. Formation of beta-SiC crystallites within the glassy phase is favored by higher than stoichiometric C/Si ratios, while carbothermal reduction of Si-O bonds to form SiC with loss of SiO and CO occurs at higher methyl/phenylpropyl silsesquioxane (lower C/Si) ratios. As the carbothermal reduction is assumed to be diffusion controlled, the fibers can serve as model systems to gain understanding of the silsesquioxane pyrolysis behavior, and therefore are useful in the development of polysilsesquioxane-derived ceramic matrices and coatings as well.

4TH International Conference on High-Temperature Ceramic Matrix Composites

National Research Council Canada - National Science Library

2001-01-01

.... Topic to be covered include fibers, interfaces, interphases, non-oxide ceramic matrix composites, oxide/oxide ceramic matrix composites, coatings, and applications of high-temperature ceramic matrix...

Tolerance of continuous NFT spectrum to the optical fiber channel impairments

DEFF Research Database (Denmark)

Gaiarin, Simone; Da Ros, Francesco; Sørensen, Mads Peter

2016-01-01

The impact of launch power, additive white Gaussian noise and fiber loss on the nonlinear Fourier transform (NFT) continuous spectrum is investigated. NFT is shown to undergo lower spectral distortion than the discrete Fourier transform.......The impact of launch power, additive white Gaussian noise and fiber loss on the nonlinear Fourier transform (NFT) continuous spectrum is investigated. NFT is shown to undergo lower spectral distortion than the discrete Fourier transform....

Continuity and change in ceramic manufacture: Archaeometric study of Late Byzantine-Early Islamic transition in Jordan

Science.gov (United States)

Alawneh, Firas Mohamad

This thesis investigates continuity and change of ceramics from Late Byzantine-Early Islamic transition period Jordan. The transition period has been characterized largely by an overlap of two ceramic traditions. The material culture of this period has been primarily viewed through formal and stylistic changes. However, ceramic technology and distribution have never been subjected to rigorous analytical study. In order to explain continuity and change in ceramic tradition the undertaken study has focused on the provenance and technology, using multifaceted analytical approach. This study of the transition period pottery has focused on the classification and technological features of potsherds from selected sites in Jordan (Amman, Aqaba, Beit Ras, Khirbet el-Nawafleh, Jarash, Jericho, Pella, Madaba, Gharndal, Humaimah, Um er-Rassas and Um el-Waleed). Samples were studied by particle-induced X-ray emission spectroscopy, X-ray powder diffraction, and optical microscopy to analyze their chemical, mineralogical and textural features in the aim of determining their possible provenance and production technology. Compositional data were statistically processed with multivariate analysis using SYSTAT II software 2006. To obtain further information about possible source areas of raw materials used in ceramic production, clays were also sampled in the studied areas. Firing experiments were conducted for clays with compositions comparable with those of ceramic sherds, to better understand the firing technology of the pottery. The multifaceted analytical approach has revealed important information on ceramic production in Transjordan. Khirbet el-Nawafleh and Aqaba in the south, Jarash and Pella in the north, Amman and Madaba in the middle are possibly just a few important production centers during this period. The study shows a multidirectional socio-cultural exchange and economic trade patterns within each region and between adjacent regions, as well. Also, importation from

Maximizing power output from continuous-wave single-frequency fiber amplifiers.

Science.gov (United States)

Ward, Benjamin G

2015-02-15

This Letter reports on a method of maximizing the power output from highly saturated cladding-pumped continuous-wave single-frequency fiber amplifiers simultaneously, taking into account the stimulated Brillouin scattering and transverse modal instability thresholds. This results in a design figure of merit depending on the fundamental mode overlap with the doping profile, the peak Brillouin gain coefficient, and the peak mode coupling gain coefficient. This figure of merit is then numerically analyzed for three candidate fiber designs including standard, segmented acoustically tailored, and micro-segmented acoustically tailored photonic-crystal fibers. It is found that each of the latter two fibers should enable a 50% higher output power than standard photonic crystal fiber.

Acoustic emission as a screening tool for ceramic matrix composites

Science.gov (United States)

Ojard, Greg; Goberman, Dan; Holowczak, John

2017-02-01

Ceramic matrix composites are composite materials with ceramic fibers in a high temperature matrix of ceramic or glass-ceramic. This emerging class of materials is viewed as enabling for efficiency improvements in many energy conversion systems. The key controlling property of ceramic matrix composites is a relatively weak interface between the matrix and the fiber that aids crack deflection and fiber pullout resulting in greatly increased toughness over monolithic ceramics. United Technologies Research Center has been investigating glass-ceramic composite systems as a tool to understand processing effects on material performance related to the performance of the weak interface. Changes in the interface have been shown to affect the mechanical performance observed in flexural testing and subsequent microstructural investigations have confirmed the performance (or lack thereof) of the interface coating. Recently, the addition of acoustic emission testing during flexural testing has aided the understanding of the characteristics of the interface and its performance. The acoustic emission onset stress changes with strength and toughness and this could be a quality tool in screening the material before further development and use. The results of testing and analysis will be shown and additional material from other ceramic matrix composite systems may be included to show trends.

Generation of amorphous ceramic capacitor coatings on titanium using a continuous sol-gel process

International Nuclear Information System (INIS)

Dixon, B.G.; Walsh, M.A. III; Phillips, P.G.; Morris, R.S.

1995-01-01

Thin amorphous films of ceramic capacitor materials were successfully deposited using sol-gel chemistry onto titanium wire using a continuous, computer controlled process. By repeatedly depositing and calcining very thin layers of material, smooth and even coats can be produced. Surface analyses revealed the layered nature of these thin coats, as well as the amorphous nature of the ceramic. The electrical properties of the better coatings, all composed of niobium, bismuth, zinc oxides, were then evaluated. copyright 1995 Materials Research Society

Application of ceramic short fiber reinforced Al alloy matrix composite on piston for internal combustion engines

Directory of Open Access Journals (Sweden)

Wu Shenqing

2010-11-01

Full Text Available The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.

Static and dynamic mechanical properties of alkali treated unidirectional continuous Palmyra Palm Leaf Stalk Fiber/jute fiber reinforced hybrid polyester composites

International Nuclear Information System (INIS)

Shanmugam, D.; Thiruchitrambalam, M.

2013-01-01

Highlights: • New type of hybrid composite with Palmyra Palm Leaf Stalk Fibers (PPLSF) and jute. • Composites fabricated with continuous, unidirectional fibers. • Alkali treatment and hybridizing jute imparted good static and dynamic properties. • Properties are comparable with well know natural/glass fiber composites. • New hybrid composite can be an alternative in place of synthetic fiber composites. - Abstract: Alkali treated continuous Palmyra Palm Leaf Stalk Fiber (PPLSF) and jute fibers were used as reinforcement in unsaturated polyester matrix and their static and dynamic mechanical properties were evaluated. Continuous PPLSF and jute fibers were aligned unidirectionally in bi-layer arrangement and the hybrid composites were fabricated by compression molding process. Positive hybrid effect was observed for the composites due to hybridization. Increasing jute fiber loading showed a considerable increase in tensile and flexural properties of the hybrid composites as compared to treated PPLSF composites. Scanning Electron microscopy (SEM) of the fractured surfaces showed the nature of fiber/matrix interface. The impact strength of the hybrid composites were observed to be less compared to pure PPLSF composites. Addition of jute fibers to PPLSF and alkali treatment of the fibers has enhanced the storage and loss modulus of the hybrid composites. A positive shift of Tan δ peaks to higher temperature and reduction in the peak height of the composites was also observed. The composites with higher jute loading showed maximum damping behavior. Overall the hybridization was found to be efficient showing increased static and dynamic mechanical properties. A comparative study of properties of this hybrid composite with other hybrids made out of using natural/glass fibers is elaborated. Hybridization of alkali treated jute and PPLSF has resulted in enhanced properties which are comparable with other natural/glass fiber composites thus increasing the scope of

Stimulated Brillouin scattering continuous wave phase conjugation in step-index fiber optics.

Science.gov (United States)

Massey, Steven M; Spring, Justin B; Russell, Timothy H

2008-07-21

Continuous wave (CW) stimulated Brillouin scattering (SBS) phase conjugation in step-index optical fibers was studied experimentally and modeled as a function of fiber length. A phase conjugate fidelity over 80% was measured from SBS in a 40 m fiber using a pinhole technique. Fidelity decreases with fiber length, and a fiber with a numerical aperture (NA) of 0.06 was found to generate good phase conjugation fidelity over longer lengths than a fiber with 0.13 NA. Modeling and experiment support previous work showing the maximum interaction length which yields a high fidelity phase conjugate beam is inversely proportional to the fiber NA(2), but find that fidelity remains high over much longer fiber lengths than previous models calculated. Conditions for SBS beam cleanup in step-index fibers are discussed.

Comparison of the properties of tonpilz transducers fabricated with 001 fiber-textured lead magnesium niobate-lead titanate ceramic and single crystals.

Science.gov (United States)

Brosnan, Kristen H; Messing, Gary L; Markley, Douglas C; Meyer, Richard J

2009-11-01

Tonpilz transducers are fabricated from 001 fiber-textured 0.72Pb(Mg(1/3)Nb(2/3))O(3)-0.28PbTiO(3) (PMN-28PT) ceramics, obtained by the templated grain growth process, and PMN-28PT ceramic and Bridgman grown single crystals of the same composition. In-water characterization of single element transducers shows higher source levels, higher in-water coupling, and more usable bandwidth for the 81 vol % textured PMN-28PT device than for the ceramic PMN-28PT element. The 81 vol % textured PMN-28PT tonpilz element measured under large signals shows linearity in sound pressure levels up to 0.23 MV/m drive field but undergoes a phase transition due to a lowered transition temperature from the SrTiO(3) template particles. Although the textured ceramic performs well in this application, it could be further improved with compositional tailoring to raise the transition temperature and better processing to improve the texture quality. With these improvements textured piezoelectric ceramics will be viable options for medical ultrasound, actuators, and sonar applications because of their ease of processing, compositional homogeneity, and potentially lower cost than single crystal.

Melt Infiltrated Ceramic Composites (Hipercomp) for Gas Turbine Engine Applications

Energy Technology Data Exchange (ETDEWEB)

Gregory Corman; Krishan Luthra

2005-09-30

This report covers work performed under the Continuous Fiber Ceramic Composites (CFCC) program by GE Global Research and its partners from 1994 through 2005. The processing of prepreg-derived, melt infiltrated (MI) composite systems based on monofilament and multifilament tow SiC fibers is described. Extensive mechanical and environmental exposure characterizations were performed on these systems, as well as on competing Ceramic Matrix Composite (CMC) systems. Although current monofilament SiC fibers have inherent oxidative stability limitations due to their carbon surface coatings, the MI CMC system based on multifilament tow (Hi-Nicalon ) proved to have excellent mechanical, thermal and time-dependent properties. The materials database generated from the material testing was used to design turbine hot gas path components, namely the shroud and combustor liner, utilizing the CMC materials. The feasibility of using such MI CMC materials in gas turbine engines was demonstrated via combustion rig testing of turbine shrouds and combustor liners, and through field engine tests of shrouds in a 2MW engine for >1000 hours. A unique combustion test facility was also developed that allowed coupons of the CMC materials to be exposed to high-pressure, high-velocity combustion gas environments for times up to {approx}4000 hours.

Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

Science.gov (United States)

Halbig, Michael Charles; Singh, Mrityunjay

2015-01-01

Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

Glasses, ceramics, and composites from lunar materials

Science.gov (United States)

Beall, George H.

1992-01-01

A variety of useful silicate materials can be synthesized from lunar rocks and soils. The simplest to manufacture are glasses and glass-ceramics. Glass fibers can be drawn from a variety of basaltic glasses. Glass articles formed from titania-rich basalts are capable of fine-grained internal crystallization, with resulting strength and abrasion resistance allowing their wide application in construction. Specialty glass-ceramics and fiber-reinforced composites would rely on chemical separation of magnesium silicates and aluminosilicates as well as oxides titania and alumina. Polycrystalline enstatite with induced lamellar twinning has high fracture toughness, while cordierite glass-ceramics combine excellent thermal shock resistance with high flexural strengths. If sapphire or rutile whiskers can be made, composites of even better mechanical properties are envisioned.

Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag-Cu-Ti alloy

Energy Technology Data Exchange (ETDEWEB)

Singh, Mrityunjay [Ohio Aerospace Institute, Cleveland, OH 44142 (United States); Matsunaga, Tadashi [R and D Division, Ube Industries, Ltd., Ube-shi, Yamaguchi 755-8633 (Japan); Lin, Hua-Tay [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831-6068 (United States); Asthana, Rajiv, E-mail: asthanar@uwstout.edu [Department of Engineering and Technology, 326 Fryklund Hall, University of Wisconsin-Stout, Menomonie, WI 54751 (United States); Ishikawa, Toshihiro [R and D Division, Ube Industries, Ltd., Ube-shi, Yamaguchi 755-8633 (Japan)

2012-11-15

Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohex{sup Registered-Sign }) has been carried out using a Ti-containing Ag-Cu active braze alloy (Cusil-ABA{sup Registered-Sign }). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti-Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 Degree-Sign C and 750 Degree-Sign C, respectively. The fracture at the higher temperature occurred at the interface between the reaction-formed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to {mu}-FEA simulation results.

Direct interfacial polymerization onto thin ceramic hollow fibers

NARCIS (Netherlands)

Maaskant, Evelien; de Wit, Patrick; Benes, Nieck E.

2018-01-01

Membrane separation under harsh conditions, such as high-p,T or in the presence of aggressive chemicals, requires a robust membrane support. In academia commonly ceramic disks are used for this purpose, but these disks posses a too low surface-area-to-volume ratio for practical applications. Ceramic

High-performance ceramics - state of the art and trends of development

International Nuclear Information System (INIS)

Gadow, R.; Keizer, K; Burggraaf, A.J.; Boch, P.; Chartier, T.; Thomann, H.

1989-01-01

This paper contains 4 lectures on the following topics: 1. fiber and whisker reinforced ceramics (R. Gadow), 2. ceramic membranes (K. Keizer, A.J. Burggraf), 3. ceramic processing techniques: The case of tape casting (P. Bach, T. Chartier), 4. ceramic superconductors (H. Thomann). Three contributions are separately analyzed for the ENERGIE database. (MM) [de

Celsian Glass-Ceramic Matrix Composites

Science.gov (United States)

Bansal, Narottam P.; Dicarlo, James A.

1996-01-01

Glass-ceramic matrix reinforced fiber composite materials developed for use in low dielectric applications, such as radomes. Materials strong and tough, exhibit low dielectric properties, and endure high temperatures.

Composite treatment of ceramic tile armor

Science.gov (United States)

Hansen, James G. R. [Oak Ridge, TN; Frame, Barbara J [Oak Ridge, TN

2010-12-14

An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

Biomarkers for Pulmonary Inflammation and Fibrosis and Lung Ventilation Function in Chinese Occupational Refractory Ceramic Fibers-Exposed Workers.

Science.gov (United States)

Zhu, Xiaojun; Gu, Yishuo; Ma, Wenjun; Gao, Panjun; Liu, Mengxuan; Xiao, Pei; Wang, Hongfei; Chen, Juan; Li, Tao

2017-12-27

Refractory ceramic fibers (RCFs) can cause adverse health effects on workers' respiratory system, yet no proper biomarkers have been used to detect early pulmonary injury of RCFs-exposed workers. This study assessed the levels of two biomarkers that are related to respiratory injury in RCFs-exposed workers, and explored their relations with lung function. The exposure levels of total dust and respirable fibers were measured simultaneously in RCFs factories. The levels of TGF-β1 and ceruloplasmin (CP) increased with the RCFs exposure level ( p relations were found between the concentrations of CP and FVC (B = -0.423, p = 0.025), or FEV₁ (B = -0.494, p = 0.014). The concentration of TGF-β1 (B = 0.103, p = 0.001) and CP (B = 8.027, p = 0.007) were associated with respirable fiber exposure level. Occupational exposure to RCFs can impair lung ventilation function and may have the potential to cause pulmonary inflammation and fibrosis. TGF-β1 and CP might be used as sensitive and noninvasive biomarkers to detect lung injury in occupational RCFs-exposed workers. Respirable fiber concentration can better reflect occupational RCFs exposure and related respiratory injuries.

Continuous Fuel Level Sensor Based on Spiral Side-Emitting Optical Fiber

Directory of Open Access Journals (Sweden)

Chengrui Zhao

2012-01-01

Full Text Available A continuous fuel level sensor using a side-emitting optical fiber is introduced in this paper. This sensor operates on the modulation of the light intensity in fiber, which is caused by the cladding’s acceptance angle change when it is immersed in fuel. The fiber is bent as a spiral shape to increase the sensor’s sensitivity by increasing the attenuation coefficient and fiber’s submerged length compared to liquid level. The attenuation coefficients of fiber with different bent radiuses in the air and water are acquired through experiments. The fiber is designed as a spiral shape with a steadily changing slope, and its response to water level is simulated. The experimental results taken in water and aviation kerosene demonstrate a performance of 0.9 m range and 10 mm resolution.

Determination of Nerve Fiber Diameter Distribution From Compound Action Potential: A Continuous Approach.

Science.gov (United States)

Un, M Kerem; Kaghazchi, Hamed

2018-01-01

When a signal is initiated in the nerve, it is transmitted along each nerve fiber via an action potential (called single fiber action potential (SFAP)) which travels with a velocity that is related with the diameter of the fiber. The additive superposition of SFAPs constitutes the compound action potential (CAP) of the nerve. The fiber diameter distribution (FDD) in the nerve can be computed from the CAP data by solving an inverse problem. This is usually achieved by dividing the fibers into a finite number of diameter groups and solve a corresponding linear system to optimize FDD. However, number of fibers in a nerve can be measured sometimes in thousands and it is possible to assume a continuous distribution for the fiber diameters which leads to a gradient optimization problem. In this paper, we have evaluated this continuous approach to the solution of the inverse problem. We have utilized an analytical function for SFAP and an assumed a polynomial form for FDD. The inverse problem involves the optimization of polynomial coefficients to obtain the best estimate for the FDD. We have observed that an eighth order polynomial for FDD can capture both unimodal and bimodal fiber distributions present in vivo, even in case of noisy CAP data. The assumed FDD distribution regularizes the ill-conditioned inverse problem and produces good results.

Combustion chemical vapor deposition (CCVD) of LaPO4 monazite and beta-alumina on alumina fibers for ceramic matrix composites

International Nuclear Information System (INIS)

Hwang, T.J.; Hendrick, M.R.; Shao, H.; Hornis, H.G.; Hunt, A.T.

1998-01-01

This research used the low cost, open atmosphere combustion chemical vapor deposition (CCVD SM ) method to efficiently deposit protective coatings onto alumina fibers (3M Nextel TM 610) for use in ceramic matrix composites (CMCs). La-monazite (LaPO 4 ) and beta-alumina were the primary candidate debonding coating materials investigated. The coated fibers provide thermochemical stability, as well as desired debonding/sliding interface characteristics to the CMC. Dense and uniform La-phosphate coatings were obtained at deposition temperatures as low as 900-1000 C with minimal degradation of fibers. However, all of the β-alumina phases required high deposition temperatures and, thus, could not be applied onto the Nextel TM 610 alumina fibers. The fibers appeared to have complete and relatively uniform coatings around individual filaments when 420 and 1260 filament tows were coated via the CCVD process. Fibers up to 3 feet long were fed through the deposition flame in the laboratory of MicroCoating Technologies (MCT). TEM analyses performed at Wright-Patterson AFB on the CCVD coated fibers showed a 10-30 nm thick La-rich layer at the fiber/coating interface, and a layer of columnar monazite 0.1-1 μm thick covered with sooty carbon of <50 nm thick on the outside. A single strength test on CCVD coated fibers performed by 3M showed that the strength value fell in the higher end of data from other CVD coated samples. (orig.)

Fiber fuse behavior in kW-level continuous-wave double-clad field laser

International Nuclear Information System (INIS)

Sun Jun-Yi; Xiao Qi-Rong; Li Dan; Wang Xue-Jiao; Zhang Hai-Tao; Gong Ma-Li; Yan Ping

2016-01-01

In this study, original experimental data for fiber fuse in kW-level continuous-wave (CW) high power double-clad fiber (DCF) laser are reported. The propagating velocity of the fuse is 9.68 m/s in a 3.1-kW Yb-doped DCF laser. Three other cases in Yb-doped DCF are also observed. We think that the ignition of fiber fuse is caused by thermal mechanism, and the formation of bullet-shaped tracks is attributed to the optical discharge and temperature gradient. The inducements of initial fuse and formation of bullet-shaped voids are analyzed. This investigation of fiber fuse helps better understand the fiber fuse behavior, in order to avoid the catastrophic destruction caused by fiber fuse in high power fiber laser. (paper)

Advanced ceramic cladding for water reactor fuel

International Nuclear Information System (INIS)

Feinroth, H.

2000-01-01

Under the US Department of Energy's Nuclear Energy Research Initiatives (NERI) program, continuous fiber ceramic composites (CFCCs) are being developed as cladding for water reactor fuel elements. The purpose is to substantially increase the passive safety of water reactors. A development effort was initiated in 1991 to fabricate CFCC-clad tubes using commercially available fibers and a sol-gel process developed by McDermott Technologies. Two small-diameter CFCC tubes were fabricated using pure alumina and alumina-zirconia fibers in an alumina matrix. Densities of approximately 60% of theoretical were achieved. Higher densities are required to guarantee fission gas containment. This NERI work has just begun, and only preliminary results are presented herein. Should the work prove successful, further development is required to evaluate CFCC cladding and performance, including in-pile tests containing fuel and exploring a marriage of CFCC cladding materials with suitable advanced fuel and core designs. The possibility of much higher temperature core designs, possibly cooled with supercritical water, and achievement of plant efficiencies ge50% would be examined

Analysis of Damage in a Ceramic Matrix Composite

DEFF Research Database (Denmark)

Sørensen, Bent F.; Talreja, Ramesh

1993-01-01

Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms...

77 FR 62217 - Certain Polyester Staple Fiber From the People's Republic of China: Continuation of Antidumping...

Science.gov (United States)

2012-10-12

... Fiber From the People's Republic of China: Continuation of Antidumping Duty Order AGENCY: Import... staple fiber from the People's Republic of China (``PRC'') would likely lead to a continuation or... Tariff Act of 1930, as amended (``the Act'').\\1\\ \\1\\ See Initiation of Five-Year (``Sunset'') Review...

Multiscale Modeling of Ceramic Matrix Composites

Science.gov (United States)

Bednarcyk, Brett A.; Mital, Subodh K.; Pineda, Evan J.; Arnold, Steven M.

2015-01-01

Results of multiscale modeling simulations of the nonlinear response of SiC/SiC ceramic matrix composites are reported, wherein the microstructure of the ceramic matrix is captured. This micro scale architecture, which contains free Si material as well as the SiC ceramic, is responsible for residual stresses that play an important role in the subsequent thermo-mechanical behavior of the SiC/SiC composite. Using the novel Multiscale Generalized Method of Cells recursive micromechanics theory, the microstructure of the matrix, as well as the microstructure of the composite (fiber and matrix) can be captured.

Fabrication of SiC fibers by pyrolysis of polycarbosilane precursor fibers by γ-ray irradiation under the open air atmosphere

International Nuclear Information System (INIS)

Li Yang; Xu Yunshu; Xiong Liangping; Xia Xiulong; Xu Guangliang

2007-01-01

Polycarbosilane (PCS) precursor fibers were irradiated by γ-ray under the open air atmosphere, and then the fibers were converted to SiC ceramics fibers in inert atmosphere at high temperature. The chemical structure, microstructure and pyrolysis characteristic were studied. The results show that the oxygen in air reacts with some Si-H bonds in the PCS, bridge structures of Si-C-Si and Si-O-Si are formed in the irradiated products. The PCS fibers at the dose of 0.5 MGy are infusible in the process of sintering, at the dose of 3.0 MGy the gel content and ceramic yield are 75% and 85.17% ,respectively. The open air atmosphere can effectively reduce the curing dose. (authors)

Robust Fiber Coatings

National Research Council Canada - National Science Library

Goettler, Richard

2002-01-01

The highly desired ceramic matrix composite is the one in which the high strength and strain-to-failure is achieved through judicious selection of a fiber coating that can survive the high-temperature...

Ceramic hot-gas filter

Science.gov (United States)

Connolly, E.S.; Forsythe, G.D.; Domanski, D.M.; Chambers, J.A.; Rajendran, G.P.

1999-05-11

A ceramic hot-gas candle filter is described having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during back pulse cleaning and is resistant to chemical degradation at high temperatures.

Ceramic hot-gas filter

Science.gov (United States)

Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

1999-01-01

A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

Continued advances in high brightness fiber-coupled laser modules for efficient pumping of fiber and solid-state lasers

Science.gov (United States)

Hemenway, M.; Chen, Z.; Urbanek, W.; Dawson, D.; Bao, L.; Kanskar, M.; DeVito, M.; Martinsen, R.

2018-02-01

Both the fibber laser and diode-pumped solid-state laser market continue to drive advances in pump diode module brightness. We report on the continued progress by nLIGHT to develop and deliver the highest brightness diode-laser pumps using single-emitter technology. Continued advances in multimode laser diode technology [13] and fiber-coupling techniques have enabled higher emitter counts in the element packages, enabling us to demonstrate 305 W into 105 μm - 0.16 NA. This brightness improvement is achieved by leveraging our prior-reported package re-optimization, allowing an increase in the emitter count from two rows of nine emitters to two rows of twelve emitters. Leveraging the two rows off twelve emitter architecture,, product development has commenced on a 400 W into 200 μm - 00.16 NA package. Additionally, the advances in pump technology intended for CW Yb-doped fiber laser pumping has been leveraged to develop the highest brightness 793 nm pump modules for 2 μm Thulium fiber laser pumping, generating 150 W into 200 μm - 0.18 NA and 100 W into 105 μm - 0.15 NA. Lastly, renewed interest in direct diode materials processing led us to experiment with wavelength multiplexing our existing state of the art 200 W, 105 μm - 00.15 NA package into a combined output of 395 WW into 105 μm - 0.16 NA.

Signaling on the continuous spectrum of nonlinear optical fiber.

Science.gov (United States)

Tavakkolnia, Iman; Safari, Majid

2017-08-07

This paper studies different signaling techniques on the continuous spectrum (CS) of nonlinear optical fiber defined by nonlinear Fourier transform. Three different signaling techniques are proposed and analyzed based on the statistics of the noise added to CS after propagation along the nonlinear optical fiber. The proposed methods are compared in terms of error performance, distance reach, and complexity. Furthermore, the effect of chromatic dispersion on the data rate and noise in nonlinear spectral domain is investigated. It is demonstrated that, for a given sequence of CS symbols, an optimal bandwidth (or symbol rate) can be determined so that the temporal duration of the propagated signal at the end of the fiber is minimized. In effect, the required guard interval between the subsequently transmitted data packets in time is minimized and the effective data rate is significantly enhanced. Moreover, by selecting the proper signaling method and design criteria a distance reach of 7100 km is reported by only singling on CS at a rate of 9.6 Gbps.

Improved C/SiC Ceramic Composites Made Using PIP

Science.gov (United States)

Easler, Timothy

2007-01-01

Improved carbon-fiber-reinforced SiC ceramic-matrix composite (C/SiC CMC) materials, suitable for fabrication of thick-section structural components, are producible by use of a combination of raw materials and processing conditions different from such combinations used in the prior art. In comparison with prior C/SiC CMC materials, these materials have more nearly uniform density, less porosity, and greater strength. The majority of raw-material/processing-condition combinations used in the prior art involve the use of chemical vapor infiltration (CVI) for densifying the matrix. In contrast, in synthesizing a material of the present type, one uses a combination of infiltration with, and pyrolysis of, a preceramic polymer [polymer infiltration followed by pyrolysis (PIP)]. PIP processing is performed in repeated, tailored cycles of infiltration followed by pyrolysis. Densification by PIP processing takes less time and costs less than does densification by CVI. When one of these improved materials was tested by exposure to a high-temperature, inert-gas environment that caused prior C/SiC CMCs to lose strength, this material did not lose strength. (Information on the temperature and exposure time was not available at the time of writing this article.) A material of the present improved type consists, more specifically, of (1) carbon fibers coated with an engineered fiber/matrix interface material and (2) a ceramic matrix, containing SiC, derived from a pre-ceramic polymer with ceramic powder additions. The enhancements of properties of these materials relative to those of prior C/SiC CMC materials are attributable largely to engineering of the fiber/ matrix interfacial material and the densification process. The synthesis of a material of this type includes processing at an elevated temperature to a low level of open porosity. The approach followed in this processing allows one to fabricate not only simple plates but also more complexly shaped parts. The carbon fiber

Continuous liquid level monitoring sensor system using fiber Bragg grating

Science.gov (United States)

Sengupta, Dipankar; Kishore, Putha

2014-01-01

The design and packaging of simple, small, and low cost sensor heads, used for continuous liquid level measurement using uniformly thinned (etched) optical fiber Bragg grating (FBG) are proposed. The sensor system consists of only an FBG and a simple detection system. The sensitivity of sensor is found to be 23 pm/cm of water column pressure. A linear optical fiber edge filter is designed and developed for the conversion of Bragg wavelength shift to its equivalent intensity. The result shows that relative power measured by a photo detector is linearly proportional to the liquid level. The obtained sensitivity of the sensor is nearly -15 mV/cm.

Fiber-Optic Continuous Liquid Sensor for Cryogenic Propellant Gauging

Science.gov (United States)

Xu. Wei

2010-01-01

An innovative fiber-optic sensor has been developed for low-thrust-level settled mass gauging with measurement uncertainty optical fiber to measure liquid level and liquid distribution of cryogenic propellants. Every point of the sensing fiber is a point sensor that not only distinguishes liquid and vapor, but also measures temperature. This sensor is able to determine the physical location of each point sensor with 1-mm spatial resolution. Acting as a continuous array of numerous liquid/vapor point sensors, the truly distributed optical sensing fiber can be installed in a propellant tank in the same manner as silicon diode point sensor stripes using only a single feedthrough to connect to an optical signal interrogation unit outside the tank. Either water or liquid nitrogen levels can be measured within 1-mm spatial resolution up to a distance of 70 meters from the optical interrogation unit. This liquid-level sensing technique was also compared to the pressure gauge measurement technique in water and liquid nitrogen contained in a vertical copper pipe with a reasonable degree of accuracy. It has been demonstrated that the sensor can measure liquid levels in multiple containers containing water or liquid nitrogen with one signal interrogation unit. The liquid levels measured by the multiple fiber sensors were consistent with those virtually measured by a ruler. The sensing performance of various optical fibers has been measured, and has demonstrated that they can survive after immersion at cryogenic temperatures. The fiber strength in liquid nitrogen has also been measured. Multiple water level tests were also conducted under various actual and theoretical vibration conditions, and demonstrated that the signal-to-noise ratio under these vibration conditions, insofar as it affects measurement accuracy, is manageable and robust enough for a wide variety of spacecraft applications. A simple solution has been developed to absorb optical energy at the termination of

Bending test in epoxy composites reinforced with continuous and aligned PALF fibers

Directory of Open Access Journals (Sweden)

Gabriel Oliveira Glória

2017-10-01

Full Text Available Sustainable actions aiming to prevent increasing worldwide pollution are motivating the substitution of environmentally friendly materials for conventional synthetic ones. A typical example is the use of natural lignocellulosic fiber (LCF as reinforcement of polymer composites that have traditionally been reinforced with glass fiber. Both scientific research and engineering applications support the use of numerous LCFs composites. The pineapple fiber (PALF, extracted from the leaves of Ananas comosus, is considered a LCF with potential for composite reinforcement. However, specific mechanical properties and microstructural characterization are still necessary for this purpose. Therefore, the objective of this short work is to evaluate the flexural properties, by means of three points, bend tests, of epoxy composites incorporated with up to 30 vol% of PALF. Results reveal that continuous and aligned fibers significantly increase the flexural strength. Scanning electron microscopy disclosed the fracture mechanism responsible for this reinforcement. Keywords: Pineapple fibers, PALF, Flexural properties, Bending test, Epoxy composites, Fracture mechanism

Processes and applications of silicon carbide nanocomposite fibers

International Nuclear Information System (INIS)

Shin, D G; Cho, K Y; Riu, D H; Jin, E J

2011-01-01

Various types of SiC such as nanowires, thin films, foam, and continuous fibers have been developed since the early 1980s, and their applications have been expanded into several new applications, such as for gas-fueled radiation heater, diesel particulate filter (DPF), ceramic fiber separators and catalyst/catalyst supports include for the military, aerospace, automobile and electronics industries. For these new applications, high specific surface area is demanded and it has been tried by reducing the diameter of SiC fiber. Furthermore, functional nanocomposites show potentials in various harsh environmental applications. In this study, silicon carbide fiber was prepared through electrospinning of the polycarbosilane (PCS) with optimum molecular weight distribution which was synthesized by new method adopting solid acid catalyst such as ZSM-5 and γ-Al 2 O 3 . Functional elements such as aluminum, titanium, tungsten and palladium easily doped in the precursor fiber and remained in the SiC fiber after pyrolysis. The uniform SiC fibers were produced at the condition of spinning voltage over 20 kV from the PCS solution as the concentration of 1.3 g/ml in DMF/Toluene (3:7) and pyrolysis at 1200deg. C. Pyrolyzed products were processed into several interesting applications such as thermal batteries, hydrogen sensors and gas filters.

Processes and applications of silicon carbide nanocomposite fibers

Energy Technology Data Exchange (ETDEWEB)

Shin, D G; Cho, K Y; Riu, D H [Nanomaterials Team, Korea Institute of Ceramic Engineering and Technology, 233-5 Gasan-dong, Guemcheon-gu, Seoul 153-801 (Korea, Republic of); Jin, E J, E-mail: dhriu15@seoultech.ac.kr [Battelle-Korea Laborotary, Korea University, Anamdong, Seongbuk-gu, Seoul (Korea, Republic of)

2011-10-29

Various types of SiC such as nanowires, thin films, foam, and continuous fibers have been developed since the early 1980s, and their applications have been expanded into several new applications, such as for gas-fueled radiation heater, diesel particulate filter (DPF), ceramic fiber separators and catalyst/catalyst supports include for the military, aerospace, automobile and electronics industries. For these new applications, high specific surface area is demanded and it has been tried by reducing the diameter of SiC fiber. Furthermore, functional nanocomposites show potentials in various harsh environmental applications. In this study, silicon carbide fiber was prepared through electrospinning of the polycarbosilane (PCS) with optimum molecular weight distribution which was synthesized by new method adopting solid acid catalyst such as ZSM-5 and {gamma}-Al{sub 2}O{sub 3}. Functional elements such as aluminum, titanium, tungsten and palladium easily doped in the precursor fiber and remained in the SiC fiber after pyrolysis. The uniform SiC fibers were produced at the condition of spinning voltage over 20 kV from the PCS solution as the concentration of 1.3 g/ml in DMF/Toluene (3:7) and pyrolysis at 1200deg. C. Pyrolyzed products were processed into several interesting applications such as thermal batteries, hydrogen sensors and gas filters.

Processes and applications of silicon carbide nanocomposite fibers

Science.gov (United States)

Shin, D. G.; Cho, K. Y.; Jin, E. J.; Riu, D. H.

2011-10-01

Various types of SiC such as nanowires, thin films, foam, and continuous fibers have been developed since the early 1980s, and their applications have been expanded into several new applications, such as for gas-fueled radiation heater, diesel particulate filter (DPF), ceramic fiber separators and catalyst/catalyst supports include for the military, aerospace, automobile and electronics industries. For these new applications, high specific surface area is demanded and it has been tried by reducing the diameter of SiC fiber. Furthermore, functional nanocomposites show potentials in various harsh environmental applications. In this study, silicon carbide fiber was prepared through electrospinning of the polycarbosilane (PCS) with optimum molecular weight distribution which was synthesized by new method adopting solid acid catalyst such as ZSM-5 and γ-Al2O3. Functional elements such as aluminum, titanium, tungsten and palladium easily doped in the precursor fiber and remained in the SiC fiber after pyrolysis. The uniform SiC fibers were produced at the condition of spinning voltage over 20 kV from the PCS solution as the concentration of 1.3 g/ml in DMF/Toluene (3:7) and pyrolysis at 1200°C. Pyrolyzed products were processed into several interesting applications such as thermal batteries, hydrogen sensors and gas filters.

Experimental investigation on high temperature anisotropic compression properties of ceramic-fiber-reinforced SiO2 aerogel

International Nuclear Information System (INIS)

Shi, Duoqi; Sun, Yantao; Feng, Jian; Yang, Xiaoguang; Han, Shiwei; Mi, Chunhu; Jiang, Yonggang; Qi, Hongyu

2013-01-01

Compression tests were conducted on a ceramic-fiber-reinforced SiO 2 aerogel at high temperature. Anisotropic mechanical property was found. In-plane Young's modulus is more than 10 times higher than that of out-of-plane, but fracture strain is much lower by a factor of 100. Out-of-plane Young's modulus decreases with increasing temperature, but the in-plane modulus and fracture stress increase with temperature. The out-of-plane property does not change with loading rates. Viscous flow at high temperature is found to cause in-plane shrinkage, and both in-plane and out-of-plane properties change. Compression induced densification of aerogel matrix was also found by Scanning Electron Microscope analysis

Processing, Structure and High Temperature Oxidation Properties of Polymer-Derived and Hafnium Oxide Based Ceramic Systems

Science.gov (United States)

Terauds, Kalvis

Demands for hypersonic aircraft are driving the development of ultra-high temperature structural materials. These aircraft, envisioned to sustain Mach 5+, are expected to experience continuous temperatures of 1200--1800°C on the aircraft surface and temperatures as high as 2800°C in combustion zones. Breakthroughs in the development of fiber based ceramic matrix composites (CMCs) are opening the door to a new class of high-tech UHT structures for aerospace applications. One limitation with current carbon fiber or silicon carbide fiber based CMC technology is the inherent problem of material oxidation, requiring new approaches for protective environmental barrier coatings (EBC) in extreme environments. This thesis focuses on the development and characterization of SiCN-HfO2 based ceramic composite EBC systems to be used as a protective layer for silicon carbide fiber based CMCs. The presented work covers three main architectures for protection (i) multilayer films, (ii) polymer-derived HfSiCNO, and (iii) composite SiCN-HfO 2 infiltration. The scope of this thesis covers processing development, material characterization, and high temperature oxidation behavior of these three SiCN-HfO2 based systems. This work shows that the SiCN-HfO 2 composite materials react upon oxidation to form HfSiO4, offering a stable EBC in streaming air and water vapor at 1600°C.

Pressure-assisted synthesis of HKUST-1 thin film on polymer hollow fiber at room temperature toward gas separation.

Science.gov (United States)

Mao, Yiyin; Li, Junwei; Cao, Wei; Ying, Yulong; Sun, Luwei; Peng, Xinsheng

2014-03-26

The scalable fabrication of continuous and defect-free metal-organic framework (MOF) films on the surface of polymeric hollow fibers, departing from ceramic supported or dense composite membranes, is a huge challenge. The critical way is to reduce the growth temperature of MOFs in aqueous or ethanol solvents. In the present work, a pressure-assisted room temperature growth strategy was carried out to fabricate continuous and well-intergrown HKUST-1 films on a polymer hollow fiber by using solid copper hydroxide nanostrands as the copper source within 40 min. These HKUST-1 films/polyvinylidenefluoride (PVDF) hollow fiber composite membranes exhibit good separation performance for binary gases with selectivity 116% higher than Knudsen values via both inside-out and outside-in modes. This provides a new way to enable for scale-up preparation of HKUST-1/polymer hollow fiber membranes, due to its superior economic and ecological advantages.

Continuously tunable S and C+L bands ultra wideband erbium-doped fiber ring laser

International Nuclear Information System (INIS)

Wang, Q; Yu, Q X

2009-01-01

This paper presents an ultra wideband tunable silica-based erbium doped fiber ring laser (EDFRL) that can be continuously tuned in S and C+L bands from 1475 to 1619 nm. It is the first time that a fiber ring laser's tuning range reaches 144 nm using a standard silica-based C-band erbium-doped fiber as gain media. In the laser configuration two isolators are used in the fiber loop for suppressing the ASE in C-band and elevating the lasing gain in S-band. As a result the available lasing wavelength is extended toward the shorter wavelength of the gain bandwidth. The optimized erbium-doped fiber length, output coupling ratio and pumping laser power have been obtained through experimental study. This ring fiber laser has simple configuration, low threshold, flat laser spectral distribution and high signal-to-ASE-noise ratio. The laser will have many potential applications in fiber sensor wavelength interrogation, high-resolution spectroscopy and fiber optic communications

The 1/4 technical scale, continuous process of obtaining the ceramic uranium dioxide from ammonium polyuranates containing fluoride

International Nuclear Information System (INIS)

Wlodarski, R.

1977-01-01

Based on the laboratory results, the 1/4 technical apparatus for the continuous reduction and defluorination of ammonium polyuranate containing fluoride was designed and constructed. The possibility of obtaining the ceramic uranium dioxide in a continuous process has been confirmed. The main part of the apparatus used in this process was the horizontal tubular oven with the extruder transporting material. (author)

Nano-CT study on nanostructure of porous ceramics

International Nuclear Information System (INIS)

Wu Wenquan; Li Wenjie; Guan Yong; Yang Yunhao; Chen Jie; Zhou Jie; Yu Xiyue; Song Xiangxia; Tian Yangchao; Li Wei; Chen Chusheng

2010-01-01

The porous structure of ceramic materials has a great impact on their performance. However, the existing characterization techniques fail to give 3D structure of the ceramics. In this work, nano-CT imaging technique was used to study 3D structure of a ceramic fiber tube prepared by a phase inversion technology. The results showed the shape, direction, size distribution, and 3D map of the pores inside the ceramic wall. The pore size is 0.4-1.5 μm, with a porosity of 38.31%. The data can be used to improve their preparation processes and optimize the structure parameters, for applications in chemical, energy, environmental protection and other fields. (authors)

Jute fiber reinforced polypropylene produced by continuous extrusion compounding. Part 1. Processing and ageing properties

NARCIS (Netherlands)

Oever, van den M.J.A.; Snijder, M.H.B.

2008-01-01

This article addresses the processing and ageing properties of jute fiber reinforced polypropylene (PP) composites. The composite has been manufactured by a continuous extrusion process and results in free flowing composite granules, comprising up to 50 weight percent (wt %) jute fiber in PP. These

OptoCeramic-Based High Speed Fiber Multiplexer for Multimode Fiber, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — A fiber-based fixed-array laser transmitter can be combined with a fiber-arrayed detector to create the next-generation NASA array LIDAR systems. High speed optical...

A new classification system for all-ceramic and ceramic-like restorative materials.

Science.gov (United States)

Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

2015-01-01

Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

Melt Drawing/Coating of Oxide Fibers for Composite Materials Applications

National Research Council Canada - National Science Library

Weber, J

1996-01-01

.... Fiber coatings were formed by pulsed excimer laser ablation. Push-out tests on coated fibers imbedded in a ceramic matrix gave small values of the debonding shear strength, tau d 25 MPa, for fibers coated with 2 MgO-SiO2 (enstatite...

Fiber fuse light-induced continuous breakdown of silica glass optical fiber

CERN Document Server

Todoroki, Shin-ichi

2014-01-01

This book describes the fiber fuse phenomenon that causes a serious problem for the present optical communication systems. High-power light often brings about catastrophic damage to optical devices. Silica glass optical fibers with ultralow transmission loss are not the exception. A fiber fuse appears in a heated region of the fiber cable delivering a few watts of light and runs toward the light source destroying its core region. Understanding this phenomenon is a necessary first step in the development of future optical communication systems. This book provides supplementary videos and photog

Ceramic External Pressure Housings For Deep Sea Vehicles

National Research Council Canada - National Science Library

Stachiw, J. D; Peters, Donald; McDonald, Glenn

2006-01-01

Only glasses, ceramic and carbon fiber reinforced plastic can provide the necessary weight to strength ratio to make the external pressure housings for undersea vehicles positively buoyant at the abyssal design depth...

Characterization of microstructure of Si3N4 whisker reinforced glass ceramic

International Nuclear Information System (INIS)

Han, Byoung Sung; Choi, Shung Shaon

1993-01-01

Glass ceramics, especially fiber-reinforced composite ceramics, have attracted a great deal of attention in improving the reliability of ceramic components because of the improvement in various mechanical properties. Through hot-pressing and sintering, 225 cordierite was transformed with glass ceramic and mullite phase. Particularly glass glain size increased with the increasing of the sintering temperature and the heat treatment enhance the toughness and hardness of materials. Like the increased sintering temperature, the roughness increased with increasing whisker vol.%. In case of whisker-rinforced glass ceramic, the fracture surface of samples has been associated with a whisker orientation of samples. (Author)

Electrospun Ceramic Nanofiber Mats Today: Synthesis, Properties, and Applications

Science.gov (United States)

Esfahani, Hamid; Ramakrishna, Seeram

2017-01-01

Ceramic nanofibers (NFs) have recently been developed for advanced applications due to their unique properties. In this article, we review developments in electrospun ceramic NFs with regard to their fabrication process, properties, and applications. We find that surface activity of electrospun ceramic NFs is improved by post pyrolysis, hydrothermal, and carbothermal processes. Also, when combined with another surface modification methods, electrospun ceramic NFs result in the advancement of properties and widening of the application domains. With the decrease in diameter and length of a fiber, many properties of fibrous materials are modified; characteristics of such ceramic NFs are different from their wide and long (bulk) counterparts. In this article, electrospun ceramic NFs are reviewed with an emphasis on their applications as catalysts, membranes, sensors, biomaterials, fuel cells, batteries, supercapacitors, energy harvesting systems, electric and magnetic parts, conductive wires, and wearable electronic textiles. Furthermore, properties of ceramic nanofibers, which enable the above applications, and techniques to characterize them are briefly outlined. PMID:29077074

Electrospun Ceramic Nanofiber Mats Today: Synthesis, Properties, and Applications

Directory of Open Access Journals (Sweden)

Hamid Esfahani

2017-10-01

Full Text Available Ceramic nanofibers (NFs have recently been developed for advanced applications due to their unique properties. In this article, we review developments in electrospun ceramic NFs with regard to their fabrication process, properties, and applications. We find that surface activity of electrospun ceramic NFs is improved by post pyrolysis, hydrothermal, and carbothermal processes. Also, when combined with another surface modification methods, electrospun ceramic NFs result in the advancement of properties and widening of the application domains. With the decrease in diameter and length of a fiber, many properties of fibrous materials are modified; characteristics of such ceramic NFs are different from their wide and long (bulk counterparts. In this article, electrospun ceramic NFs are reviewed with an emphasis on their applications as catalysts, membranes, sensors, biomaterials, fuel cells, batteries, supercapacitors, energy harvesting systems, electric and magnetic parts, conductive wires, and wearable electronic textiles. Furthermore, properties of ceramic nanofibers, which enable the above applications, and techniques to characterize them are briefly outlined.

[In vitro drug release behavior of carrier made of porous glass ceramics].

Science.gov (United States)

Wang, De-ping; Huang, Wen-hai; Zhou, Nai

2002-09-01

To conduct the in vitro test on drug release of rifampin encapsulated in a carrier made of porous phosphate glass ceramics and to analyze main factors which affect the drug release rate. A certain quantitative of rifampin was sealed in a hollow cylindrical capsule which consisted of chopped calcium phosphate crystal fiber obtained from glass crystallization. The rifampin concentration was measured in the simulated physiological solution in which the capsule soaked. Rifampin could be released in a constant rate from the porous glass ceramic carrier in a long time. The release rate was dependent on the size of crystal fiber and the wall thickness of the capsule. This kind of calcium phosphate glass ceramics can be a candidate of the carrier materials used as long term drug therapy after osteotomy surgery.

The Use of Fiberglass and Ceramic Cylinders to Support the Root Pass in C-Steel Welds with a Double-V Groove

Directory of Open Access Journals (Sweden)

Ricardo Fernandes Gurgel

2015-09-01

Full Text Available Abstract The aim of this work is to evaluate the effectiveness of fiberglass and ceramic fiber cylinders as root-pass weld backing for a double-V groove in 16 mm-thick carbon steel. Three different cylinder diameters were tested: 4.8, 9.5 mm (fiberglass and 6.4 mm (ceramic fiber. The welding process used was GMAW. The welding technique and the following process variables were investigated: root opening, current and travel speed. The results show that cylindrical fiberglass and ceramic fiber backings not only have excellent refractory properties, but also seal the root opening and contain the weld pool sufficiently to produce a root bead free of discontinuities and with a satisfactory shape and geometry. Working points were defined, together with a possible operating range for the welding parameters. It was concluded that cylindrical fiberglass and ceramic fiber weld backings hold great promise for use in root-pass welds in double-V grooves in applications in the naval and metallurgical industry.

Science and Technology of Ceramics -4 ...

Indian Academy of Sciences (India)

In order to improve the mechanical properties of these ceramics other materials are ... temperature range of 800 to 1650 °C. SiC fiber reinforced SiC composite is .... (X= S, Se, Te) system where it is possible to get an n-type semi- conductor by ...

Time dependent micromechanics in continuous graphite fiber/epoxy composites with fiber breaks

Science.gov (United States)

Zhou, Chao Hui

Time dependent micromechanics in graphite fiber/epoxy composites around fiber breaks was investigated with micro Raman spectroscopy (MRS) and two shear-lag based composite models, a multi-fiber model (VBI) and a single fiber model (SFM), which aim at predicting the strain/stress evolutions in the composite from the matrix creep behavior and fiber strength statistics. This work is motivated by the need to understand the micromechanics and predict the creep-rupture of the composites. Creep of the unfilled epoxy was characterized under different stress levels and at temperatures up to 80°C, with two power law functions, which provided the modeling parameters used as input for the composite models. Both the VBI and the SFM models showed good agreement with the experimental data obtained with MRS, when inelasticity (interfacial debonding and/or matrix yielding) was not significant. The maximum shear stress near a fiber break relaxed at t-alpha/2 (or as (1+ talpha)-1/2) and the load recovery length increased at talpha/2(or (1+ talpha)1/2) following the model predictions. When the inelastic zone became non-negligible, the viscoelastic VBI model lost its competence, while the SFM with inelasticity showed good agreement with the MRS measurements. Instead of using the real fiber spacing, an effective fiber spacing was used in model predictions, taking into account of the radial decay of the interfacial shear stress from the fiber surface. The comparisons between MRS data and the SFM showed that inelastic zone would initiate when the shear strain at the fiber end exceeds a critical value gammac which was determined to be 5% for this composite system at room temperature and possibly a smaller value at elevated temperatures. The stress concentrations in neighboring intact fibers played important roles in the subsequent fiber failure and damage growth. The VBI model predicts a constant stress concentration factor, 1.33, for the 1st nearest intact fiber, which is in good

Comparison of photosensitivity in germanium doped silica fibers using 244 nm and 266 nm continuous wave lasers

DEFF Research Database (Denmark)

Jensen, Jesper Bo; Varming, Poul; Liu, B.

2001-01-01

Diode pumped continuous-wave UV lasers offer an interesting alternative to frequency doubled argon-ion lasers. We report the first photosensitivity comparison using these lasers on deuterium loaded standard telecommunication fibers and unloaded experimental fibers....

Ferromagnetic glass ceramics and glass fibers based on the composition of SiO{sub 2}-CaO-Al{sub 2}O{sub 3}-B{sub 2}O{sub 3}-Fe{sub 2}O{sub 3} glass system

Energy Technology Data Exchange (ETDEWEB)

Liu, Jianan, E-mail: lja@qlu.edu.cn; Zhu, Chaofeng; Zhang, Meimei; Zhang, Yanfei; Yang, Xuena

2017-03-15

Ferromagnetic glass-ceramics and glass fibers were obtained by the melt-method from the glass system SiO{sub 2}-CaO-Al{sub 2}O{sub 3}-B{sub 2}O{sub 3}-Fe{sub 2}O{sub 3} without performing any nucleation and crystallization heat treatments. Glass-ceramics and glass fibers were characterized by x-ray diffraction, scanning and transmission electron microscopy, magnetic measurements, and thermal expansion instrument. The influence of alumina content on the spontaneous crystallization of magnetite, magnetism properties and thermal expansion performances in glass were investigated. We examined the crystallization behavior of the glasses and found that the spontaneous crystallization capacity of magnetite and magnetism properties in base glass increases with increasing the content of alumina. The ferromagnetic glass fibers containing magnetite nano-crystals are also obtained. - Highlights: • Magnetite nano-crystals are formed spontaneously in the investigated glass systems. • The crystallization behavior of the glasses with the alumina content is examined. • Ferromagnetic glass fibers containing magnetite nano-crystals are obtained.

Experimental investigation on high temperature anisotropic compression properties of ceramic-fiber-reinforced SiO{sub 2} aerogel

Energy Technology Data Exchange (ETDEWEB)

Shi, Duoqi; Sun, Yantao [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Feng, Jian [National Key Laboratory of Science and Technology on Advanced Ceramic Fibers and Composites, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073 (China); Yang, Xiaoguang, E-mail: yxg@buaa.edu.cn [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Han, Shiwei; Mi, Chunhu [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Jiang, Yonggang [National Key Laboratory of Science and Technology on Advanced Ceramic Fibers and Composites, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073 (China); Qi, Hongyu [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China)

2013-11-15

Compression tests were conducted on a ceramic-fiber-reinforced SiO{sub 2} aerogel at high temperature. Anisotropic mechanical property was found. In-plane Young's modulus is more than 10 times higher than that of out-of-plane, but fracture strain is much lower by a factor of 100. Out-of-plane Young's modulus decreases with increasing temperature, but the in-plane modulus and fracture stress increase with temperature. The out-of-plane property does not change with loading rates. Viscous flow at high temperature is found to cause in-plane shrinkage, and both in-plane and out-of-plane properties change. Compression induced densification of aerogel matrix was also found by Scanning Electron Microscope analysis.

The impact of core-shell nanotube structures on fracture in ceramic nanocomposites

International Nuclear Information System (INIS)

Liang, Xin; Yang, Yingchao; Lou, Jun; Sheldon, Brian W.

2017-01-01

Multi-wall carbon nanotubes (MWCNTs) can be used to create ceramic nanocomposites with improved fracture toughness. In the present work, atomic layer deposition (ALD) was employed to deposit thin oxide layers on MWCNTs. These core-shell structures were then used to create nanocomposites by using a polymer derived ceramic (PDC) to produce the matrix. Variations in both the initial MWCNT structure and the oxide layers led to substantial differences in fiber-pullout behavior. Single tube pullout tests also showed that the oxide coatings led to stronger bonding with the ceramic matrix. With high defect density MWCNTs, this led to shorter pull-out lengths which is consistent with the conventional understanding of fracture in ceramic matrix composites. However, with low defect density MWCNTs longer pullout lengths were observed with the oxide layers. To interpret the different trends that were observed, we believe that the ALD coatings should not be viewed simply as a means of altering the interfacial properties. Instead, the coated MWCNTs should be viewed as more complex core-shell fibers where both interface and internal properties can be controlled with the ALD layers. - Graphical abstract: Fracture properties of core-shell nanotubes reinforced ceramic nanocomposites.

Ultra High Temperature and Multifunctional Ceramic Matrix Composite – Coating Systems for Light-Weight Space and Aero Systems

Data.gov (United States)

National Aeronautics and Space Administration — Revolutionary ultra-high temperature, high mechanical loading capable, oxidation resistant, durable ceramic coatings and light-weight fiber-reinforced Ceramic Matrix...

Ultimate Tensile Strength as a Function of Test Rate for Various Ceramic Matrix Composites at Elevated Temperatures

Science.gov (United States)

Choi, Sung R.; Bansal, Narottam P.; Gyekenyesi, John P.

2002-01-01

Ultimate tensile strength of five different continuous fiber-reinforced ceramic composites, including SiC/BSAS (2D 2 types), SiC/MAS-5 (2D), SiC/SiC (2D enhanced), and C/SiC(2D) was determined as a function of test rate at I 100 to 1200 'C in air. All five composite materials exhibited a significant dependency of ultimate strength on test rate such that the ultimate strength decreased with decreasing test rate, similar to the behavior observed in many advanced monolithic ceramics at elevated temperatures. The application of the preloading technique as well as the prediction of life from one loading configuration (constant stress rate) to another (constant stress loading) for SiC/BSAS suggested that the overall macroscopic failure mechanism of the composites would be the one governed by a power-law type of damage evolution/accumulation, analogous to slow crack growth commonly observed in advanced monolithic ceramics.

Advanced SiC/SiC Ceramic Composites For Gas-Turbine Engine Components

Science.gov (United States)

Yun, H. M.; DiCarlo, J. A.; Easler, T. E.

2004-01-01

NASA Glenn Research Center (GRC) is developing a variety of advanced SiC/SiC ceramic composite (ASC) systems that allow these materials to operate for hundreds of hours under stress in air at temperatures approaching 2700 F. These SiC/SiC composite systems are lightweight (approximately 30% metal density) and, in comparison to monolithic ceramics and carbon fiber-reinforced ceramic composites, are able to reliably retain their structural properties for long times under aggressive gas-turbine engine environments. The key for the ASC systems is related first to the NASA development of the Sylramic-iBN Sic fiber, which displays higher thermal stability than any other SiC- based ceramic fibers and possesses an in-situ grown BN surface layer for higher environmental durability. This fiber is simply derived from Sylramic Sic fiber type that is currently produced at ATK COI Ceramics (COIC). Further capability is then derived by using chemical vapor infiltration (CVI) and/or polymer infiltration and pyrolysis (PIP) to form a Sic-based matrix with high creep and rupture resistance as well as high thermal conductivity. The objectives of this study were (1) to optimize the constituents and processing parameters for a Sylramic-iBN fiber reinforced ceramic composite system in which the Sic-based matrix is formed at COIC almost entirely by PIP (full PIP approach), (2) to evaluate the properties of this system in comparison to other 2700 F Sylramic-iBN systems in which the matrix is formed by full CVI and CVI + PIP, and (3) to examine the pros and cons of the full PIP approach for fabricating hot-section engine components. A key goal is the development of a composite system with low porosity, thereby providing high modulus, high matrix cracking strength, high interlaminar strength, and high thermal conductivity, a major property requirement for engine components that will experience high thermal gradients during service. Other key composite property goals are demonstration at

Current Progress in Bioactive Ceramic Scaffolds for Bone Repair and Regeneration

Science.gov (United States)

Gao, Chengde; Deng, Youwen; Feng, Pei; Mao, Zhongzheng; Li, Pengjian; Yang, Bo; Deng, Junjie; Cao, Yiyuan; Shuai, Cijun; Peng, Shuping

2014-01-01

Bioactive ceramics have received great attention in the past decades owing to their success in stimulating cell proliferation, differentiation and bone tissue regeneration. They can react and form chemical bonds with cells and tissues in human body. This paper provides a comprehensive review of the application of bioactive ceramics for bone repair and regeneration. The review systematically summarizes the types and characters of bioactive ceramics, the fabrication methods for nanostructure and hierarchically porous structure, typical toughness methods for ceramic scaffold and corresponding mechanisms such as fiber toughness, whisker toughness and particle toughness. Moreover, greater insights into the mechanisms of interaction between ceramics and cells are provided, as well as the development of ceramic-based composite materials. The development and challenges of bioactive ceramics are also discussed from the perspective of bone repair and regeneration. PMID:24646912

Rapidly tunable continuous-wave optical parametric oscillator pumped by a fiber laser

NARCIS (Netherlands)

Klein, M.E.; Gross, P.; Boller, Klaus J.; Auerbach, M.; Wessels, P.; Fallnich, C.

2003-01-01

We report on rapid, all-electronically controlled wavelength tuning of a continuous-wave (cw) optical parametric oscillator (OPO) pumped by an ytterbium fiber laser. The OPO is singly resonant for the signal wave and consists of a 40-mm-long periodically poled lithium niobate crystal in a

Thermal Conductivity Measurement and Analysis of Fully Ceramic Microencapsulated fuel

International Nuclear Information System (INIS)

Lee, H. G.; Kim, D. J.; Park, J. Y.; Kim, W. J.; Lee, S. J.

2015-01-01

FCM nuclear fuel is composed of tristructural isotropic(TRISO) fuel particle and SiC ceramic matrix. SiC ceramic matrix play an essential part in protecting fission product. In the FCM fuel concept, fission product is doubly protected by TRISO coating layer and SiC ceramic matrix in comparison with the current commercial UO2 fuel system of LWR. In addition to a safety enhancement of FCM fuel, thermal conductivity of SiC ceramic matrix is better than that of UO2 fuel. Because the centerline temperature of FCM fuel is lower than that of the current UO2 fuel due to the difference of thermal conductivity of fuel, an operational release of fission products from the fuel can be reduced. SiC ceramic has attracted for nuclear fuel application due to its high thermal conductivity properties with good radiation tolerant properties, a low neutron absorption cross-section and a high corrosion resistance. Thermal conductivity of ceramic matrix composite depends on the thermal conductivity of each component and the morphology of reinforcement materials such as fibers and particles. There are many results about thermal conductivity of fiber-reinforced composite like as SiCf/SiC composite. Thermal conductivity of SiC ceramics and FCM pellets with the volume fraction of TRISO particles were measured and analyzed by analytical models. Polycrystalline SiC ceramics and FCM pellets with TRISO particles were fabricated by hot press sintering with sintering additives. Thermal conductivity of the FCM pellets with TRISO particles of 0 vol.%, 10 vol.%, 20 vol.%, 30 vol.% and 40 vol.% show 68.4, 52.3, 46.8, 43.0 and 34.5 W/mK, respectively. As the volume fraction of TRISO particles increased, the measured thermal conductivity values closely followed the prediction of Maxwell's equation

Characterization of CVI densification of ceramic composites

Energy Technology Data Exchange (ETDEWEB)

Starr, T.L.; Stock, S.R.; Lee, S. [Georgia Institute of Technology, Atlanta, GA (United States)

1995-05-01

Ceramic matrix composites promise higher operating temperature and better thermodynamic efficiency in many enregy conversion systems. In particular, composites fabricated by the chemical vapor infiltration (CVI) process have excellent mechanical properties and, using the forced flow-thermal gradient variation, good processing economics in small scale demonstrations. Scale-up to larger, more complex shapes requires understanding of gas flow through the fiber preform and of the relationship between fiber architecture and densification behavior. This understanding is needed for design of preforms for optimum infiltration. The objective of this research is to observe the deposition of matrix material in the pores of a ceramic fiber preform at various stages of the CVI process. These observations allow us to relate local deposition rates in various regions of the composite to the connectivity of the surrounding network of porosity and to better model the relationship between gas transport and fiber architecture in CVI preforms. Our observation of the CVI process utilizes high resolution X-ray tomographic microscopy (XTM) in collaboration with Dr. John Kinney at Lawrence Livermore National Laboratory with repeated imaging of a small preform specimens after various processing times. We use these images to determine geometry and dimensions of channels between and through layers in cloth lay-up preform during CVI densification and relate these to a transport model.

Economical Fabrication of Thick-Section Ceramic Matrix Composites

Science.gov (United States)

Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

2010-01-01

A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to thick-section components required modification of the conventional process conditions, and the means by which the large amount of molten metal is introduced into the fiber preform. Modification of the low-temperature, ultraviolet-enhanced chemical vapor deposition process used to apply interface coatings to the fiber preform was also required to accommodate the high preform thickness. The thick-section CMC processing developed in this work proved to be invaluable for component development, fabrication, and testing in two complementary efforts. In a project for the Army, involving SiC/SiC blisk development, nominally 0.8 in. thick x 8 in. diameter (approx. 2 cm thick x 20 cm diameter) components were successfully infiltrated. Blisk hubs were machined using diamond-embedded cutting tools and successfully spin-tested. Good ply uniformity and extremely low residual porosity (41 ksi (approx. 283 MPa) flexural strength.

New Fiber Reinforced Waterless Concrete for Extraterrestrial Structural Applications

Science.gov (United States)

Toutanji, H.; Tucker, D.; Ethridge, E.

2005-01-01

Commercial use of sulfur concrete on Earth is well established, particularly in corrosive, e.g., acid and salt, environments. Having found troilite (FeS) on the Moon raises the question of using extracted sulfur as a lunar construction mate: iii an attractive alternative to conventional concrete as it does not require water For the purpose of this paper it is assumed that lunar ore is mined, refined, and the raw sulfur processed with appropriate lunar regolith to form, for example, brick and beam elements. Glass fibers produced from regolith were used as a reinforcement to improve the mechanical properties of the sulfur concrete. Glass fibers and glass rebar were produced by melting the lunar regolith simulant. Lunar regolith stimulant was melted in a 25 cc Pt-Rh crucible in a Sybron Thermoline 46100 high temperature MoSi2 furnace at melting temperatures of 1450 to 1600G. The glass melt wets the ceramic rod and long continuous glass fibers were easily hand drawn. The glass fibers were immediately coated with a protective polymer to maintain the mechanical strength. The viability of sulfur concrete as a construction material for extraterrestrial application is presented. The mechanical properties of the glass fiber reinforced sulfur concrete were investigated.

Manufacturing process for the metal ceramic hybrid fuel cladding tube

International Nuclear Information System (INIS)

Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong

2012-01-01

For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced

Manufacturing process for the metal ceramic hybrid fuel cladding tube

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-10-15

For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced.

Biomarkers for Pulmonary Inflammation and Fibrosis and Lung Ventilation Function in Chinese Occupational Refractory Ceramic Fibers-Exposed Workers

Directory of Open Access Journals (Sweden)

Xiaojun Zhu

2017-12-01

Full Text Available Refractory ceramic fibers (RCFs can cause adverse health effects on workers’ respiratory system, yet no proper biomarkers have been used to detect early pulmonary injury of RCFs-exposed workers. This study assessed the levels of two biomarkers that are related to respiratory injury in RCFs-exposed workers, and explored their relations with lung function. The exposure levels of total dust and respirable fibers were measured simultaneously in RCFs factories. The levels of TGF-β1 and ceruloplasmin (CP increased with the RCFs exposure level (p < 0.05, and significantly increased in workers with high exposure level (1.21 ± 0.49 ng/mL, 115.25 ± 32.44 U/L when compared with the control group (0.99 ± 0.29 ng/mL, 97.90 ± 35.01 U/L (p < 0.05. The levels of FVC and FEV1 were significantly decreased in RCFs exposure group (p < 0.05. Negative relations were found between the concentrations of CP and FVC (B = −0.423, p = 0.025, or FEV1 (B = −0.494, p = 0.014. The concentration of TGF-β1 (B = 0.103, p = 0.001 and CP (B = 8.027, p = 0.007 were associated with respirable fiber exposure level. Occupational exposure to RCFs can impair lung ventilation function and may have the potential to cause pulmonary inflammation and fibrosis. TGF-β1 and CP might be used as sensitive and noninvasive biomarkers to detect lung injury in occupational RCFs-exposed workers. Respirable fiber concentration can better reflect occupational RCFs exposure and related respiratory injuries.

Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials

Science.gov (United States)

Jordan, William

1998-01-01

Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).

Gauss-Kronrod-Trapezoidal Integration Scheme for Modeling Biological Tissues with Continuous Fiber Distributions

Science.gov (United States)

Hou, Chieh; Ateshian, Gerard A.

2015-01-01

Fibrous biological tissues may be modeled using a continuous fiber distribution (CFD) to capture tension-compression nonlinearity, anisotropic fiber distributions, and load-induced anisotropy. The CFD framework requires spherical integration of weighted individual fiber responses, with fibers contributing to the stress response only when they are in tension. The common method for performing this integration employs the discretization of the unit sphere into a polyhedron with nearly uniform triangular faces (finite element integration or FEI scheme). Although FEI has proven to be more accurate and efficient than integration using spherical coordinates, it presents three major drawbacks: First, the number of elements on the unit sphere needed to achieve satisfactory accuracy becomes a significant computational cost in a finite element analysis. Second, fibers may not be in tension in some regions on the unit sphere, where the integration becomes a waste. Third, if tensed fiber bundles span a small region compared to the area of the elements on the sphere, a significant discretization error arises. This study presents an integration scheme specialized to the CFD framework, which significantly mitigates the first drawback of the FEI scheme, while eliminating the second and third completely. Here, integration is performed only over the regions of the unit sphere where fibers are in tension. Gauss-Kronrod quadrature is used across latitudes and the trapezoidal scheme across longitudes. Over a wide range of strain states, fiber material properties, and fiber angular distributions, results demonstrate that this new scheme always outperforms FEI, sometimes by orders of magnitude in the number of computational steps and relative accuracy of the stress calculation. PMID:26291492

Semi-continuous anaerobic digestion of different silage crops: VFAs formation, methane yield from fiber and non-fiber components and digestate composition.

Science.gov (United States)

Pokój, T; Bułkowska, K; Gusiatin, Z M; Klimiuk, E; Jankowski, K J

2015-08-01

This study presents the results of long-term semi-continuous experiments on anaerobic digestion at an HRT of 45d with ten silages: 2 annual and 4 perennial crops, and 4 mixtures of annual with perennial crops. The composition of substrates and digestates was determined with Van Soest's fractionation method. Removal of non-fiber materials ranged from 49.4% (Miscanthus sacchariflorus) to 89.3% (Zea mays alone and mixed with M. sacchariflorus), that of fiber materials like lignin ranged from 0.005% (Z. mays alone and mixed with grasses at VS ratio of 90:10%) to 46.5% (Sida hermaphrodita). The lowest stability of anaerobic digestion, as confirmed by normalized data concentrations of volatile fatty acids, was reported for both miscanthuses and sugar sorghum. The methane yield coefficients for non-fiber and fiber materials were 0.3666 and 0.2556L/g, respectively. All digestate residues had high fertilizing value, especially those from mixtures of crops. Copyright © 2015 Elsevier Ltd. All rights reserved.

Environment noise reduction study. The effect of acoustical ceramics

International Nuclear Information System (INIS)

Nakayasu, Fumio

2007-01-01

Asbestos was used to improve acoustical and thermal conditions in the working environment. The purpose of this study is to investigate ceramics properties as the alternative material for asbestos. The acoustical properties of ceramics designed to absorb sound were investigated in this study. The properties of the concerned ceramics show the characteristics of an excellent sound absorber. Concrete is a good sound barrier but reflect more than 90% of the incident sound striking it. The thickness of conventional acoustical materials, like fibers, has a great impact on the material sound absorbing qualities. However, the acoustical effect of the thickness of the concerned ceramics was found to be reasonably small. A acoustical analysis of a working environment was done to determine the level of reverberation influenced by the different materials used to construct the space. It was found that the concerned ceramics has a potential to be good thermal shield material. (author)

Investigação sobre a eficiência da fibra de vidro e da fibra cerâmica como suporte de solda na soldagem unilateral Investigation over the eficiency of fiber glass and ceramic fiber as weld support in one-sided welding

Directory of Open Access Journals (Sweden)

Luiz Cláudio Tatagiba

2011-12-01

Full Text Available O objetivo deste trabalho foi avaliar uma nova categoria de suporte de solda para a soldagem unilateral do aço carbono, usando tecidos de fibra de vidro e fibra cerâmica. Trata-se de uma proposta de inovação tecnológica, uma evolução do suporte cerâmico convencional. A soldagem unilateral com este tipo de suporte de solda foi executada em chapas de aço carbono com arame tubular (FCAW e MIG-MAG (GMAW. A eficiência da fibra de vidro e da fibra cerâmica em suportar o metal de solda líquido foi verificada durante a soldagem do passe de raiz. Várias espessuras e combinações de tecidos de fibra de vidro e fibra cerâmica foram testadas, bem como foram identificados pontos de trabalho. As seguintes variáveis do processo foram estudadas: a abertura de raiz, a corrente e a velocidade de soldagem. Os resultados mostram que os materiais à base de fibra de vidro e fibra cerâmica são eficientes para suportar a poça de solda líquida. O modo de fixação do suporte de solda na junta soldada também mostrou ser efetivo. Foi possível estimar uma faixa de operação do processo, com abertura de raiz de 2,0 a 4,0 mm, a energia de soldagem menor que 1,8 kJ/mm, a técnica de soldagem ligeiramente puxando e com pequena oscilação da tocha, espessura do suporte de solda de tecido de fibra de vidro maior que 1,6 mm. Macrogafias da juntas soldadas mostraram que houve penetração nas laterais do chanfro, reforço de solda adequado na raiz e não foram notados defeitos.The objective of this work was to evaluate a new chategory of weld support for the one-sided welding of carbon steel, using fiber glass and ceramic fiber tissues. This is a proposal of techonological innovation proposed, an evolution of the conventional ceramic support. The one-sided welding with this type of weld support was made in carbon steel with FCAW and GMAW. The efficiency of fiber glass and ceramic fiber was verified during the root weld bead. Several thicknesses and

The use of maleic anhydride-modified polypropylene for performance enhancement in continuous glass fiber-reinforced polypropylene composites

NARCIS (Netherlands)

Rijsdijk, H.A.; Contant, M.; Peijs, A.A.J.M.; Miravete, A.

1993-01-01

The influence of maleic anhydride-modified polypropylene (m-PP) on static mech. properties of continuous glass fiber-reinforced polypropylene (PP) composites was studied. M-PP was added to the PP homopolymer to improve the adhesion between the matrix and the glass fiber. Three-point bending tests

Silica Optical Fibers Doped with Nanoparticles for Fiber Lasers and Broadband Sources

Czech Academy of Sciences Publication Activity Database

Kašík, Ivan; Peterka, Pavel; Mrázek, Jan; Honzátko, Pavel

2016-01-01

Roč. 12, č. 3 (2016), s. 277-290 ISSN 1573-4137 R&D Projects: GA ČR GP13-37368P; GA ČR GA14-35256S Institutional support: RVO:67985882 Keywords : Fiber laser * Ceramics * Nanocrystal Subject RIV: BH - Optics, Masers, Lasers Impact factor: 1.062, year: 2016

Fracture strengths of chair-side-generated veneers cemented with glass fibers.

Science.gov (United States)

Turkaslan, S; Bagis, B; Akan, E; Mutluay, M M; Vallittu, P K

2015-01-01

CAD/CAM (computer-aided design and computer-aided manufacturing) systems have refreshed the idea of chair-side production of restorations, but the fracture of ceramic veneers remains a problem. Cementation with glass fibers may improve the fracture strengths and affect the failure modes of CAD/CAM-generated ceramic veneers. Therefore, this study compared the fracture strengths of ceramic veneers produced at chair side and cemented with or without glass fibers with those of composite veneers. Thirty intact mandibular incisors were randomly divided into three groups ( n = 10) and treated with CAD/CAM-fabricated veneers cemented with dual-cure composite resin luting cement (CRLC; Group 1), CAD/CAM-fabricated veneers cemented with a glass fiber network (GFN) and dual-cure CRLC (Group 2), and a direct particulate filler composite veneer constructed utilizing fiber and a restorative composite resin (Group 3). The specimens were tested with a universal testing machine after thermal cycling treatment. The loads at the start of fracture were the lowest for traditionally fabricated composite veneers and higher for CAD/CAM-generated. Veneers cemented either without or with the GFN. The failure initiation loads (N) for the veneers were 798.92 for Group 1, 836.27 for Group 2, and 585.93 for Group 3. The predominant failure mode is adhesive failure between the laminates and teeth for Group 1, cohesive failure in the luting layer for Group 2, and cohesive laminate failure for Group 3, which showed chipping and small fractures. Ceramic material is a reliable alternative for veneer construction at chair side. Fibers at the cementation interface may improve the clinical longevity and provide higher fracture strength values.

Synthesis and characterization of biomorphic ceramics

International Nuclear Information System (INIS)

Rambo, Carlos Renato

2001-01-01

Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO 2 originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

Factors affecting continued use of ceramic water purifiers distributed to Tsunami-affected Communities in Sri Lanka

OpenAIRE

Casanova, Lisa M; Walters, Adam; Naghawatte, Ajith; Sobsey, Mark D

2012-01-01

Objectives  There is little information about continued use of point-of-use technologies after disaster relief efforts. After the 2004 tsunami, the Red Cross distributed ceramic water filters in Sri Lanka. This study determined factors associated with filter disuse and evaluate the quality of household drinking water. Methods  A cross-sectional survey of water sources and treatment, filter use and household characteristics was administered by in-person oral interview, and household water qual...

Monotonic and cyclic responses of impact polypropylene and continuous glass fiber-reinforced impact polypropylene composites at different strain rates

KAUST Repository

Yudhanto, Arief; Lubineau, Gilles; Wafai, Husam; Mulle, Matthieu; Pulungan, Ditho Ardiansyah; Yaldiz, R.; Verghese, N.

2016-01-01

Impact copolymer polypropylene (IPP), a blend of isotactic polypropylene and ethylene-propylene rubber, and its continuous glass fiber composite form (glass fiber-reinforced impact polypropylene, GFIPP) are promising materials for impact

Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

Science.gov (United States)

Hurwitz, Frances I.

2009-01-01

The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by

Continuous Modeling Technique of Fiber Pullout from a Cement Matrix with Different Interface Mechanical Properties Using Finite Element Program

Directory of Open Access Journals (Sweden)

Leandro Ferreira Friedrich

Full Text Available Abstract Fiber-matrix interface performance has a great influence on the mechanical properties of fiber reinforced composite. This influence is mainly presented during fiber pullout from the matrix. As fiber pullout process consists of fiber debonding stage and pullout stage which involve complex contact problem, numerical modeling is a best way to investigate the interface influence. Although many numerical research works have been conducted, practical and effective technique suitable for continuous modeling of fiber pullout process is still scarce. The reason is in that numerical divergence frequently happens, leading to the modeling interruption. By interacting the popular finite element program ANSYS with the MATLAB, we proposed continuous modeling technique and realized modeling of fiber pullout from cement matrix with desired interface mechanical performance. For debonding process, we used interface elements with cohesive surface traction and exponential failure behavior. For pullout process, we switched interface elements to spring elements with variable stiffness, which is related to the interface shear stress as a function of the interface slip displacement. For both processes, the results obtained are very good in comparison with other numerical or analytical models and experimental tests. We suggest using the present technique to model toughening achieved by randomly distributed fibers.

High efficient and continuous surface modification of carbon fibers with improved tensile strength and interfacial adhesion

Science.gov (United States)

Sun, Jingfeng; Zhao, Feng; Yao, Yue; Jin, Zhen; Liu, Xu; Huang, Yudong

2017-08-01

Most of the surface modification technologies for carbon fibers, no matter in laboratory scale or for commercial manufacture, are accompanied by a simultaneous decrease in tensile strength. In this paper, a feasible and high efficient strategy for carbon fiber treatment which could obviously improve both tensile strength and interfacial adhesion was proposed. Continuously moving carbon fibers were treated with atmospheric helium plasma for 1 min, followed by a 5 min pyrolytic carbon deposition using ethanol as precursor at 800 °C. The effects of the new approach were characterized by SEM, AFM, nanoindentation, XPS, Raman, wettability analysis, single fiber tensile strength testing and single fiber pull-out testing. After modification, pyrolytic carbon coating was deposited on the fiber surface uniformly, and the roughness and surface energy increased significantly. The single fiber tensile testing results indicate that the resulting fiber strength increased 15.7%, rising from 3.13 to 3.62 GPa. Meanwhile, the interfacial shear strength of its epoxy composites increased from 65.3 to 83.5 MPa. The comparative studies of carbon fibers modified with commercial anodic oxidation and sizing were also carried out. The results demonstrate that the new method can be utilized in the carbon fiber manufacture process and is more efficient than the traditional approaches.

Continuous flow synthesis of nanoparticles using ceramic microfluidic devices

Energy Technology Data Exchange (ETDEWEB)

Gomez-de Pedro, S; Puyol, M; Alonso-Chamarro, J, E-mail: julian.alonso@uab.es [Grup de Sensors i Biosensors, Departament de Quimica, Facultat de Ciencies, Edifici Cn, Universitat Autonoma de Barcelona, Bellaterra 08193 (Spain)

2010-10-15

A microfluidic system based on the low-temperature co-fired ceramics technology (LTCC) is proposed to reproducibly carry out a simple one-phase synthesis and functionalization of monodispersed gold nanoparticles. It takes advantage of the LTCC technology, offering a fast prototyping without the need to use sophisticated facilities, reducing significantly the cost and production time of microfluidic systems. Some other interesting advantages of the ceramic materials compared to glass, silicon or polymers are their versatility and chemical resistivity. The technology enables the construction of multilayered systems, which can integrate other mechanical, electronic and fluidic components in a single substrate. This approach allows rapid, easy, low cost and automated synthesis of the gold colloidal, thus it becomes a useful approach in the progression from laboratory scale to pilot-line scale processes, which is currently demanded.

Ceramic breeder materials

International Nuclear Information System (INIS)

Johnson, C.E.

1990-01-01

The breeding blanket is a key component of the fusion reactor because it directly involves tritium breeding and energy extraction, both of which are critical to development of fusion power. The lithium ceramics continue to show promise as candidate breeder materials. This promise was recognized by the International Thermonuclear Reactor (ITER) design team in its selection of ceramics as the first option for the ITER breeder material. Blanket design studies have indicated properties in the candidate materials data base that need further investigation. Current studies are focusing on tritium release behavior at high burnup, changes in thermophysical properties with burnup, compatibility between the ceramic breeder and beryllium multiplier, and phase changes with burnup. Laboratory and in-reactor tests, some as part of an international collaboration for development of ceramic breeder materials, are underway. 32 refs., 1 fig., 1 tab

Influences of air calcination and steam activation on microstructure and photocatalytic activity of continuous TiO2 fibers

International Nuclear Information System (INIS)

You, Yang; Zhang, Shiying; Xu, Difa

2013-01-01

Graphical abstract: Display Omitted Highlights: ► Effects of air calcination and steam activation on TiO 2 fibers were studied. ► The photocatalytic activity was evaluated by degradation of formaldehyde. ► Steam activation promoted the anatase–rutile phase transformation. ► Steam activation decreased grain size and increased special surface area. ► Steam activation improved photocatalytic activity of TiO 2 fibers. -- Abstract: Effects of air calcination and steam activation, on phase transformation, microstructure and photocatalytic activity of continuous TiO 2 fibers prepared by sol–gel method were studied. The fibers were characterized by XRD, SEM, and N 2 adsorption–desorption. The photocatalytic activity was evaluated by photocatalytic degradation of formaldehyde. Results showed that 100% rutile fibers heat-treated in air and steam were obtained at 800 °C and 600 °C, respectively. The anatase grain sizes and special surface areas of the fibers heat-treated at 500 °C in air and steam were 31.6 nm, 22.7 nm, 26.7 m 2 /g and 32.3 m 2 /g, respectively. The degradation rates of formaldehyde over the fibers heat-treated at 500 °C in air and steam were 92.3% and 98.6% after 14 h under UV irradiation, respectively. Compared with the air calcination, the steam activation promoted the anatase–rutile phase transformation, reduced the grain size, increased the special surface area, and improved photocatalytic activity of continuous TiO 2 fibers.

76 FR 60802 - Certain Polyester Staple Fiber From the Republic of Korea and Taiwan: Continuation of Antidumping...

Science.gov (United States)

2011-09-30

... Staple Fiber From the Republic of Korea and Taiwan: Continuation of Antidumping Duty Orders AGENCY... Republic of Korea (Korea) and Taiwan would likely lead to a continuation or recurrence of dumping and material injury to an industry in the United States, the Department is publishing a notice of continuation...

Influence of morphology of ceramic fibers in catalytic combustion of methane; Influencia da morfologia de fibras ceramicas na combustao catalitica do metano

Energy Technology Data Exchange (ETDEWEB)

Tabarelli, A.C.; Alves, A.K.; Bergmann, C.P., E-mail: andretabarelli@gmail.com [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Departamento de Materiais

2012-07-01

Methane, considered as the main constituent of natural gas has been widely used as an energy source. During its combustion are produced pollutants that cause concern and necessity to eliminate or reduce the emission of these agents in the atmosphere. One of the main means of controlling emissions is the use of catalysts. In order to contribute to the development of new catalysts, this study analyzed the morphology of ceramic fibers of cerium oxide (ceria) doped with copper fabricated by electrospinning, in order to verify their effects on catalytic activity. Parameters were varied in distance from the electrodes, the diameter of the capillary and applied voltage between electrodes. The characterizations were performed: scanning electron microscopy, thermogravimetric analysis, BET and Xray diffraction (DXR). The results indicate that after the thermal treatment there was a reduction of approximately 40% fiber diameter and specific surface area ranging between 28.929 and 34.501 m{sup 2}/g. (author)

Ceramic matrix composites using polymer pyrolysis and liquid densification processing

International Nuclear Information System (INIS)

Davis, H.O.; Petrak, D.R.

1995-01-01

The polymer precursor approach for manufacture of ceramic matrix composites (CMCs) is both flexible and tailorable to shape and engineering requirements. The tailorability includes a wide range of reinforcements, polymer matrix precursors and fillers. Processing is selected based on cure/pressure requirements to best produce the required shape, radii, fiber volume and fiber orientation. Combinations of tooling used for cure/pressure applications are discussed and fabricated components are shown. ((orig.))

Ultrasonic and radiographic evaluation of advanced aerospace materials: Ceramic composites

Science.gov (United States)

Generazio, Edward R.

1990-01-01

Two conventional nondestructive evaluation techniques were used to evaluate advanced ceramic composite materials. It was shown that neither ultrasonic C-scan nor radiographic imaging can individually provide sufficient data for an accurate nondestructive evaluation. Both ultrasonic C-scan and conventional radiographic imaging are required for preliminary evaluation of these complex systems. The material variations that were identified by these two techniques are porosity, delaminations, bond quality between laminae, fiber alignment, fiber registration, fiber parallelism, and processing density flaws. The degree of bonding between fiber and matrix cannot be determined by either of these methods. An alternative ultrasonic technique, angular power spectrum scanning (APSS) is recommended for quantification of this interfacial bond.

A Gauss-Kronrod-Trapezoidal integration scheme for modeling biological tissues with continuous fiber distributions.

Science.gov (United States)

Hou, Chieh; Ateshian, Gerard A

2016-01-01

Fibrous biological tissues may be modeled using a continuous fiber distribution (CFD) to capture tension-compression nonlinearity, anisotropic fiber distributions, and load-induced anisotropy. The CFD framework requires spherical integration of weighted individual fiber responses, with fibers contributing to the stress response only when they are in tension. The common method for performing this integration employs the discretization of the unit sphere into a polyhedron with nearly uniform triangular faces (finite element integration or FEI scheme). Although FEI has proven to be more accurate and efficient than integration using spherical coordinates, it presents three major drawbacks: First, the number of elements on the unit sphere needed to achieve satisfactory accuracy becomes a significant computational cost in a finite element (FE) analysis. Second, fibers may not be in tension in some regions on the unit sphere, where the integration becomes a waste. Third, if tensed fiber bundles span a small region compared to the area of the elements on the sphere, a significant discretization error arises. This study presents an integration scheme specialized to the CFD framework, which significantly mitigates the first drawback of the FEI scheme, while eliminating the second and third completely. Here, integration is performed only over the regions of the unit sphere where fibers are in tension. Gauss-Kronrod quadrature is used across latitudes and the trapezoidal scheme across longitudes. Over a wide range of strain states, fiber material properties, and fiber angular distributions, results demonstrate that this new scheme always outperforms FEI, sometimes by orders of magnitude in the number of computational steps and relative accuracy of the stress calculation.

Ceramic Seal.

Energy Technology Data Exchange (ETDEWEB)

Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)

2016-11-01

Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

Ceramic Seal

International Nuclear Information System (INIS)

Smartt, Heidi A.; Romero, Juan A.; Custer, Joyce Olsen; Hymel, Ross W.; Krementz, Dan; Gobin, Derek; Harpring, Larry; Martinez-Rodriguez, Michael; Varble, Don; DiMaio, Jeff; Hudson, Stephen

2016-01-01

Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

Development of lightweight THUNDER with fiber composite layers

Science.gov (United States)

Yoon, Kwang J.; Shin, Sukjoon; Kim, Jusik; Park, Hoon C.; Kwak, Moon K.

2000-06-01

This paper is concerned with design, manufacturing and performance test of lightweight THUNDER using a top fiber composite layer with near-zero CTE, a PZT ceramic wafer and a bottom glass/epoxy layer with high CTE. The main point of this design is to replace the heavy metal layers of THUNDER by the lightweight fiber reinforced plastic layers without losing capabilities to generate high force and displacement. It is possible to save weight up to about 30 percent if we replace the metallic backing materials by the light fiber composite layer. We can also have design flexibility by selecting the fiber direction and the size of prepreg layers. In addition to the lightweight advantage and design flexibility, the proposed device can be manufactured without adhesive layers when we use epoxy resin prepreg system. Glass/epoxy prepregs, a ceramic wafer with electrode surfaces, and a graphite/epoxy prepreg were simply stacked and cured at an elevated temperature by following autoclave bagging process. It was found that the manufactured composite laminate device had a sufficient curvature after detaching form a flat mold. From experimental actuation tests, it was observed that the developed actuator could generate larger actuation displacement than THUNDER.

Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

Science.gov (United States)

Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

2016-01-01

Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

Oxidation kinetics of a continuous carbon phase in a nonreactive matrix

Science.gov (United States)

Eckel, Andrew J.; Cawley, James D.; Parthasarathy, Triplicane A.

1995-01-01

Analytical solutions of and experimental results on the oxidation kinetics of carbon in a pore are presented. Reaction rate, reaction sequence, oxidant partial pressure, total system pressure, pore/crack dimensions, and temperature are analyzed with respect to the influence of each on an overall linear-parabolic rate relationship. Direct measurement of carbon recession is performed using two microcomposite model systems oxidized in the temperature range of 700 to 1200 C, and for times to 35 h. Experimental results are evaluated using the derived analytical solutions. Implications on the oxidation resistance of continuous-fiber-reinforced ceramic-matrix composites containing a carbon constituent are discussed.

Magnetic losses reduction in grain oriented silicon steel by pulse and continuous fiber laser processing

Science.gov (United States)

Petryshynets, Ivan; Kováč, František; Puchý, Viktor; Šebek, Martin; Füzer, Ján; Kollár, Peter

2018-04-01

The present paper shows the impact of different laser scribing conditions on possible reduction of magnetic losses in grain oriented electrical steel sheets. The experimental Fe-3%Si steel was taken from industrial line after final box annealing. The surface of investigated steel was subjected to fiber laser processing using both pulse and continuous scribing regimes in order to generate residual thermal stresses inducing the magnetic domains structure refinement. The magnetic losses of experimental samples before and after individual laser scribing regimes were tested in AC magnetic field with 50Hz frequency and induction of 1.5T. The most significant magnetic losses reduction of 38% was obtained at optimized conditions of continuous laser scribing regime. A semi quantitative relationship has been found between the domain patterns and the used fiber laser processing.

Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

Science.gov (United States)

Grande, D. H.; Mandell, J. F.; Hong, K. C. C.

1988-01-01

An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

Mechanical behavior of a ceramic matrix composite material. M.S. Thesis Final Report

Science.gov (United States)

Grosskopf, Paul P.; Duke, John C., Jr.

1991-01-01

Monolithic ceramic materials have been used in industry for hundreds of years. These materials have proven their usefulness in many applications, yet, their potential for critical structural applications is limited. The existence of an imperfection in a monolithic ceramic on the order of several microns in size may be critical, resulting in catastrophic failure. To overcome this extreme sensitivity to small material imperfections, reinforced ceramic materials were developed. A ceramic matrix which has been reinforced with continuous fibers is not only less sensitive to microscopic flaws, but is also able to sustain significant damage without suffering catastrophic failure. A borosilicate glass reinforced with several layers of plain weave silicon carbide cloth (Nicalon) was studied. The mechanical testing which was performed included both flexural and tensile loading configurations. This testing was done not only to determine the material properties, but also to initiate a controlled amount of damage within each specimen. Several nondestructive testing techniques, including acousto-ultrasonics (AU), were performed on the specimens periodically during testing. The AU signals were monitored through the use of an IBM compatible personal computer with a high speed data acquisition board. Software was written which manipulates the AU signals in both the time and frequency domains, resulting in quantitative measures of the mechanical response of the material. The measured AU parameters are compared to both the mechanical test results and data from other nondestructive methods including ultrasonic C-scans and penetrant enhanced x ray radiography.

Fibrous-Ceramic/Aerogel Composite Insulating Tiles

Science.gov (United States)

White, Susan M.; Rasky, Daniel J.

2004-01-01

Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

Characteristics of a laser beam produced by using thermal lensing effect compensation in a fiber-coupled laser-diode-pumped Nd:YAG ceramic laser

International Nuclear Information System (INIS)

Kim, Duck-Lae; Kim, Byung-Tai

2010-01-01

The characteristics of a laser beam produced by using thermal lensing effect compensation in a fiber-coupled laser-diode Nd:YAG ceramic laser were investigated. The thermal lensing effect was compensated for by using a compensator, which was 25 mm away from the laser rod, with a focal length of 30 mm and an effective clear aperture of 22 mm. Using a compensator, the divergence and the beam propagation factor M 2 of the output beam were 5.5 mrad and 2.4, respectively, under a pump power of 12W. The high-frequency components in the compensated laser beam were removed.

Silicone Resin Applications for Ceramic Precursors and Composites

Directory of Open Access Journals (Sweden)

Masaki Narisawa

2010-06-01

Full Text Available This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °C in an inert atmosphere and formation of a protective silica layer on material surfaces beyond 1,200 °C in an oxidative atmosphere are discussed from the viewpoints of the wide chemical composition of the Si-O-C materials. Applications of the resins for binding agents, as starting materials for porous ceramics, matrix sources with impregnation, fiber spinning and ceramic adhesions are introduced. The recent development of the process of filler or cross-linking agent additions to resin compounds is also introduced. Such resin compounds are useful for obtaining thick coatings, MEMS parts and bulk ceramics, which are difficult to obtain by pyrolysis of simple organometallic precursors without additives.

Acoustic emission monitoring of damage in ceramic matrix composites: Effects of weaves and feature

Science.gov (United States)

Ojard, Greg; Mordasky, Matt; Kumar, Rajesh

2018-04-01

Ceramic matrix composites (CMCs) are a class of high temperature materials with better damage tolerance properties compared to monolithic ceramics. The improved toughness is attributed to weak interface coating between the fiber and the matrix that allows for crack deflection and fiber pull-out. Thus, CMCs have gained consideration over monolithic materials for high temperature applications such as in gas turbines. The current standard fiber architecture for CMCs is a harness satin (HS) balanced weave (5HS and 8HS); however, other architectures such as uni-weave materials (tape layup) are now being considered due to fiber placement control and higher fiber volume fraction in the tensile loading direction. Engineering components require additional features in the CMC laminates, such as holes for attachments. Past work has shown that acoustic emission could differentiate the effect of changing interface conditions due to heat treatment effects. The focus of the present work is to investigate the effects of different weaves and the presence of a feature on damage behavior of CMCs as observed via acoustic emission technique. The results of the tensile testing with acoustic emission monitoring will be presented and discussed.

Process for the fabrication of heat-insulating, especially ceramic solidified fiber bodies and their use. Verfahren zur Herstellung waermeisolierender, insbesondere keramischer, verfestigter Faserkoerper, nach dem Verfahren hergestellte Faserkoerper und deren Verwendung

Energy Technology Data Exchange (ETDEWEB)

Eschner, A.; Stein, H.

1980-12-18

According to the invention ceramic fibers (e.g. silicate) in the form of mats e.g. are soaked in an aqueous solution of aluminium phosphate. After that, the material is dried, tempered above 400/sup 0/C and heated to 800-1400/sup 0/C. This material can be used as heat insulating material for pipes, furnaces or wear lining for liquid metals.

Magnetic losses reduction in grain oriented silicon steel by pulse and continuous fiber laser processing

Directory of Open Access Journals (Sweden)

Ivan Petryshynets

2018-04-01

Full Text Available The present paper shows the impact of different laser scribing conditions on possible reduction of magnetic losses in grain oriented electrical steel sheets. The experimental Fe-3%Si steel was taken from industrial line after final box annealing. The surface of investigated steel was subjected to fiber laser processing using both pulse and continuous scribing regimes in order to generate residual thermal stresses inducing the magnetic domains structure refinement. The magnetic losses of experimental samples before and after individual laser scribing regimes were tested in AC magnetic field with 50Hz frequency and induction of 1.5T. The most significant magnetic losses reduction of 38% was obtained at optimized conditions of continuous laser scribing regime. A semi quantitative relationship has been found between the domain patterns and the used fiber laser processing.

Study of nano-metric silicon carbide powder sintering. Application to fibers processing

International Nuclear Information System (INIS)

Malinge, A.

2011-01-01

Silicon carbide ceramic matrix composites (SiCf/SiCm) are of interest for high temperature applications in aerospace or nuclear components for their relatively high thermal conductivity and low activation under neutron irradiation. While most of silicon carbide fibers are obtained through the pyrolysis of a poly-carbo-silane precursor, sintering of silicon carbide nano-powders seems to be a promising route to explore. For this reason, pressureless sintering of SiC has been studied. Following the identification of appropriate sintering aids for the densification, optimization of the microstructure has been achieved through (i) the analysis of the influence of operating parameters and (ii) the control of the SiC β a SiC α phase transition. Green fibers have been obtained by two different processes involving the extrusion of SiC powder dispersion in polymer solution or the coagulation of a water-soluble polymer containing ceramic particles. Sintering of these green fibers led to fibers of around fifty microns in diameter. (author) [fr

Self-Sensing of Position-Related Loads in Continuous Carbon Fibers-Embedded 3D-Printed Polymer Structures Using Electrical Resistance Measurement.

Science.gov (United States)

Luan, Congcong; Yao, Xinhua; Shen, Hongyao; Fu, Jianzhong

2018-03-27

Condition monitoring in polymer composites and structures based on continuous carbon fibers show overwhelming advantages over other potentially competitive sensing technologies in long-gauge measurements due to their great electromechanical behavior and excellent reinforcement property. Although carbon fibers have been developed as strain- or stress-sensing agents in composite structures through electrical resistance measurements, the electromechanical behavior under flexural loads in terms of different loading positions still lacks adequate research, which is the most common situation in practical applications. This study establishes the relationship between the fractional change in electrical resistance of carbon fibers and the external loads at different loading positions along the fibers' longitudinal direction. An approach for real-time monitoring of flexural loads at different loading positions was presented simultaneously based on this relationship. The effectiveness and feasibility of the approach were verified by experiments on carbon fiber-embedded three-dimensional (3D) printed thermoplastic polymer beam. The error in using the provided approach to monitor the external loads at different loading positions was less than 1.28%. The study fully taps the potential of continuous carbon fibers as long-gauge sensory agents and reinforcement in the 3D-printed polymer structures.

Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

Science.gov (United States)

Lee, Kang N.

2004-01-01

The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

Variation method for optimization of Raman fiber amplifier pumped by continuous-spectrum radiation

International Nuclear Information System (INIS)

Ghasempour Ardekani, A.; Bahrampour, A. R.; Feizpour, A.

2007-01-01

In Raman fiber amplifiers, reduction of gain ripple versus frequency has a great importance. In this article using variational method and continuous pump, gain ripple is optimized. It is shown here that for a 40 km line the average gain is 1.3dB and the gain ripple is 0.12 dB, that is lower than the latest published data.

Residual stress analysis in carbon fiber-reinforced SiC ceramics; Eigenspannungsanalyse in kohlenstoffaserverstaerkten SiC-Keramiken

Energy Technology Data Exchange (ETDEWEB)

Broda, M.

1998-12-31

Systematic residual stress analyses are reported, carried out in long-fiber reinforced SiC ceramics. The laminated C{sub fiber}/SiC{sub matrix} specimens used were prepared by polymer pyrolysis, and the structural component specimens used are industrial products. Various diffraction methods have been applied for non-destructive evaluation of residual stress fields, so as to completely detect the residual stresses and their distribution in the specimens. The residual stress fields at the surface ({mu}m) have been measured using characteristic X-radiation and applying the sin {sup 2}{psi} method as well as the scatter vector method. For residual stress field analysis in the mass volume (cm), neutron diffraction has been applied. The stress fields in the fiber layers (approx. 250{mu}m) have been measured as a function of their location within the laminated composite by using an energy-dispersive method and synchrotron radiation. By means of the systematic, process-accompanying residual stress and phase analyses, conclusions can be drawn as to possible approaches for optimization of fabrication parameters. (orig./CB) [Deutsch] Im Rahmen der Arbeit werden systematische Eigenspannungsanalysen an langfaserverstaerkten SiC-Keramiken durchgefuehrt. Hierbei werden polymerpyrolytisch abgeleitete, laminierte C{sub Faser}/SiC{sub Matrix} Proben und Bauteile untersucht, welche industriell gefertigt wurden. Fuer die zerstoerungsfreie Eigenspannungsermittlung kommen verschiedene Beugungsverfahren zum Einsatz. Dadurch kann die Eigenspannungsverteilung in diesen Proben vollstaendig erfasst werden, d.h. der Eigenspannungszustand im Oberflaechenbereich ({mu}m) wird mit Hilfe charakteristischer Roentgenstrahlung unter Nutzung der sin{sup 2}{psi}-Methode als auch der Streuvektor-Methode beschrieben. Fuer die Analyse der Eigenspannungen im Volumen (cm) wird die Neutronenbeugung herangezogen. Um den Spannungszustand in den einzelnen Fasermatten (ca. 250 {mu}m) in Abhaengigkeit ihrer Lage

Physical and Mechanical Properties of Composites Made with Aluminous Cement and Basalt Fibers Developed for High Temperature Application

Directory of Open Access Journals (Sweden)

Pavel Reiterman

2015-01-01

Full Text Available Present paper deals with the experimental study of the composition of refractory fiber-reinforced aluminous cement based composites and its response to gradual thermal loading. Basalt fibers were applied in doses of 0.25, 0.5, 1.0, 2.0, and 4.0% in volume. Simultaneously, binder system based on the aluminous cement was modified by fine ground ceramic powder originated from the accurate ceramic blocks production. Ceramic powder was dosed as partial replacement of used cement of 5, 10, 15, 20, and 25%. Influence of composition changes was evaluated by the results of physical and mechanical testing; compressive strength, flexural strength, bulk density, and fracture energy were determined on the different levels of temperature loading. Increased dose of basalt fibers allows reaching expected higher values of fracture energy, but with respect to results of compressive and flexural strength determination as an optimal rate of basalt fibers dose was considered 0.25% in volume. Fine ground ceramic powder application led to extensive increase of residual mechanical parameters just up to replacement of 10%. Higher replacement of aluminous cement reduced final values of bulk density but kept mechanical properties on the level of mixtures without aluminous cement replacement.

Metal matrix coated fiber composites and the methods of manufacturing such composites

Science.gov (United States)

Weeks, J.K. Jr.; Gensse, C.

1993-09-14

A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

Digital decoration by continuous ink jet system for ceramic products based in water inks; Decoracion digital sostenible de productos ceramicos mediante chorro de tinta continuo y tintas en base agua

Energy Technology Data Exchange (ETDEWEB)

Colores Ceramicos, S A; Talleres Foro, S L

2010-07-01

A new continuous ink jet system for digital ceramic decoration using water based dispersed ceramic pigment has been developed, that increases drastically the sustainability of the process. During the development of this work, different equipment for any application and the consumables and design tools have been also developed. (Author)

Joining of SiC ceramics and SiC/SiC composites

Energy Technology Data Exchange (ETDEWEB)

Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

1996-08-01

This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method will permit the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent emphasis has been given to technology transfer activities, and several collaborative research efforts are in progress. Investigations are focusing on applying the joining method to sintered {alpha}-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

Bridge continuous deformation measurement technology based on fiber optic gyro

Science.gov (United States)

Gan, Weibing; Hu, Wenbin; Liu, Fang; Tang, Jianguang; Li, Sheng; Yang, Yan

2016-03-01

Bridge is an important part of modern transportation systems and deformation is a key index for bridge's safety evaluation. To achieve the long span bridge curve measurement rapidly and timely and accurately locate the bridge maximum deformation, the continuous deformation measurement system (CDMS) based on inertial platform is presented and validated in this paper. Firstly, based on various bridge deformation measurement methods, the method of deformation measurement based on the fiber optic gyro (FOG) is introduced. Secondly, the basic measurement principle based on FOG is presented and the continuous curve trajectory is derived by the formula. Then the measurement accuracy is analyzed in theory and the relevant factors are presented to ensure the measurement accuracy. Finally, the deformation measurement experiments are conducted on a bridge across the Yangtze River. Experimental results show that the presented deformation measurement method is feasible, practical, and reliable; the system can accurately and quickly locate the maximum deformation and has extensive and broad application prospects.

RESIDUAL PROPERTIES OF FIBER-REINFORCED REFRACTORY COMPOSITES WITH A FIRECLAY FILLER

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Marcel Jogl

2016-02-01

Full Text Available The aim of our study was to develop a composite material for industrial use that is resistant to the effect of high temperatures. The binder system based on aluminous cement was modified by adding finely-ground ceramic powder and metakaolin to reduce costs and also to reduce adverse effects on the environment due to high energy consumption for cement production. Additives were applied as a partial aluminous cement replacement in doses of 10, 20 and 30% by weight. The composites were evaluated on the basis of their mechanical properties and their bulk density after gradual temperature loading. The influence of basalt fibers and modifications to the binder system were studied at the same time. Basalt fibers were applied in doses of 0.5% and 2.0% by volume. The results confirmed the potential of the mineral additives studied here for practical applications, taking into account the residual mechanical parameters after thermal loading. The addition of ceramic powder reduced the bulk density by 5% for each 10% of cement substitution, but the residual values were very similar. The bulk density and the compressive strength were reduced when basalt fibers were applied, and the flexural strength was significantly increased in proportion to the fiber dosages. Metakaolin seems to be a more suitable additive than the ceramic powder that was applied here, because there was a significant increase in the mechanical parameters and also in the residual values of all properties that were studied.

Monolithic fiber optic sensor assembly

Science.gov (United States)

Sanders, Scott

2015-02-10

A remote sensor element for spectrographic measurements employs a monolithic assembly of one or two fiber optics to two optical elements separated by a supporting structure to allow the flow of gases or particulates therebetween. In a preferred embodiment, the sensor element components are fused ceramic to resist high temperatures and failure from large temperature changes.

Processing of high-temperature simulated waste glass in a continuous ceramic melter

International Nuclear Information System (INIS)

Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

1980-01-01

Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

Stable fiber interferometer

International Nuclear Information System (INIS)

Izmajlov, G.N.; Nikolaev, F.A.; Ozolin, V.V.; Grigor'yants, V.V.; Chamorovskij, Yu.K.

1989-01-01

The problem of construction the long-base Michelson interferometer for gravitational wave detection is discussed. Possible sources of noise and instability are considered. It is shown that evacuation of fiber interferometer, the winding of its arms on the glass ceramic bases, stabilization of radiation source frequency and seismic isolation of the base allow one to reduce its instability to the level, typical of mirror interferometer with the comparable optical base. 10 refs.; 2 figs

Influence of Solution Properties and Process Parameters on the Formation and Morphology of YSZ and NiO Ceramic Nanofibers by Electrospinning

Directory of Open Access Journals (Sweden)

Gerard Cadafalch Gazquez

2017-01-01

Full Text Available The fabrication process of ceramic yttria-stabilized zirconia (YSZ and nickel oxide nanofibers by electrospinning is reported. The preparation of hollow YSZ nanofibers and aligned nanofiber arrays is also demonstrated. The influence of the process parameters of the electrospinning process, the physicochemical properties of the spinning solutions, and the thermal treatment procedure on spinnability and final microstructure of the ceramic fibers was determined. The fiber diameter can be varied from hundreds of nanometers to more than a micrometer by controlling the solution properties of the electrospinning process, while the grain size and surface roughness of the resulting fibers are mainly controlled via the final thermal annealing process. Although most observed phenomena are in qualitative agreement with previous studies on the electrospinning of polymeric nanofibers, one of the main differences is the high ionic strength of ceramic precursor solutions, which may hamper the spinnability. A strategy to control the effective ionic strength of precursor solutions is also presented.

Comparison of deflection forces of esthetic archwires combined with ceramic brackets*

Science.gov (United States)

MATIAS, Murilo; de FREITAS, Marcos Roberto; de FREITAS, Karina Maria Salvatore; JANSON, Guilherme; HIGA, Rodrigo Hitoshi; FRANCISCONI, Manoela Fávaro

2018-01-01

Abstract Coated archwires and ceramic brackets have been developed to improve facial esthetics during orthodontic treatment. However, their mechanical behavior has been shown to be different from metallic archwires and brackets. Therefore, the aim of this study was to compare the deflection forces in coated nickel-titanium (NiTi) and esthetic archwires combined with ceramic brackets. Material and Methods Non-coated NiTi (NC), rhodium coated NiTi (RC), teflon coated NiTi (TC), epoxy coated NiTi (EC), fiber-reinforced polymer (FRP), and the three different conventional brackets metal-insert polycrystalline ceramic (MI-PC), polycrystalline ceramic (PC) and monocrystalline ceramic (MC) were used. The specimens were set up on a clinical simulation device and evaluated in a Universal Testing Machine (Instron). An acrylic device, representative of the right maxillary central incisor was buccolingually activated and the unloading forces generated were recorded at 3, 2, 1 and 0.5 mm. The speed of the testing machine was 2 mm/min. ANOVA and Tukey tests were used to compare the different archwires and brackets. Results The brackets presented the following decreasing force ranking: monocrystalline, polycrystalline and polycrystalline metal-insert. The decreasing force ranking of the archwires was: rhodium coated NiTi (RC), non-coated NiTi (NC), teflon coated NiTi (TC), epoxy coated NiTi (EC) and fiber-reinforced polymer (FRP). At 3 mm of unloading the FRP archwire had a plastic deformation and produced an extremely low force in 2; 1 and 0.5 mm of unloading. Conclusion Combinations of the evaluated archwires and brackets will produce a force ranking proportional to the combination of their individual force rankings. PMID:29451650

Comparison of deflection forces of esthetic archwires combined with ceramic brackets.

Science.gov (United States)

Matias, Murilo; Freitas, Marcos Roberto de; Freitas, Karina Maria Salvatore de; Janson, Guilherme; Higa, Rodrigo Hitoshi; Francisconi, Manoela Fávaro

2018-01-01

Coated archwires and ceramic brackets have been developed to improve facial esthetics during orthodontic treatment. However, their mechanical behavior has been shown to be different from metallic archwires and brackets. Therefore, the aim of this study was to compare the deflection forces in coated nickel-titanium (NiTi) and esthetic archwires combined with ceramic brackets. Material and Methods Non-coated NiTi (NC), rhodium coated NiTi (RC), teflon coated NiTi (TC), epoxy coated NiTi (EC), fiber-reinforced polymer (FRP), and the three different conventional brackets metal-insert polycrystalline ceramic (MI-PC), polycrystalline ceramic (PC) and monocrystalline ceramic (MC) were used. The specimens were set up on a clinical simulation device and evaluated in a Universal Testing Machine (Instron). An acrylic device, representative of the right maxillary central incisor was buccolingually activated and the unloading forces generated were recorded at 3, 2, 1 and 0.5 mm. The speed of the testing machine was 2 mm/min. ANOVA and Tukey tests were used to compare the different archwires and brackets. Results The brackets presented the following decreasing force ranking: monocrystalline, polycrystalline and polycrystalline metal-insert. The decreasing force ranking of the archwires was: rhodium coated NiTi (RC), non-coated NiTi (NC), teflon coated NiTi (TC), epoxy coated NiTi (EC) and fiber-reinforced polymer (FRP). At 3 mm of unloading the FRP archwire had a plastic deformation and produced an extremely low force in 2; 1 and 0.5 mm of unloading. Conclusion Combinations of the evaluated archwires and brackets will produce a force ranking proportional to the combination of their individual force rankings.

THERMAL CONDUCTIVITY OF SIC AND C FIBERS

Energy Technology Data Exchange (ETDEWEB)

Youngblood, Gerald E.; Senor, David J.; Kowbel, W.; Webb, J.; Kohyama, Akira

2000-09-01

Several rod-shaped specimens with uniaxially packed fibers (Hi-Nicalon, Hi-Nicalon Type S, Tyranno SA and Amoco K1100 types) and a pre-ceramic polymer matrix have been fabricated. By using appropriate analytic models, the bare fiber thermal conductivity (Kf) and the interface thermal conductance (h) will be determined as a function of temperature up to 1000?C before and after irradiation for samples cut from these rods. Initial results are: (1) for unirradiated Hi-Nicalon SiC fiber, Kf varied from 4.3 up to 5.9 W/mK for the 27-1000?C range, (2) for unirradiated K1100 graphite fiber, Kf varied from 576 down to 242 W/mK for the 27-1000?C range, and (3) h = 43 W/cm2K at 27?C as a typical fiber/matrix interface conductance.

The Oxidation Kinetics of Continuous Carbon Fibers in a Cracked Ceramic Matrix Composite. Degree awarded by Case Western Reserve Univ., May 2000

Science.gov (United States)

Halbig, Michael C.

2001-01-01

Experimental observations and results suggest two primary regimes as a function of temperature, i.e., diffusion and reaction controlled kinetics. Thermogravimetric analysis of carbon fiber in flowing oxygen gave an activation energy of 64.1 kJ/mol in the temperature range of 500 to 600 C and an apparent activation energy of 7.6 kJ/mol for temperatures from 600 to 1400 C. When C/SiC composite material was unstressed, matrix effects at temperatures from 900 to 1400 C protected the internal fibers. When under stress, self-protection was not observed. Increasing the stress from 10 to 25 ksi caused a 67 to 82 percent reduction in times to failure at temperatures from 750 to 1500 C. Based on experimental results, observation, and theory, a finite difference model was developed, which simulates the diffusion of oxygen into a matrix crack that is bridged by carbon fibers. The model allows the influence of important variables on oxidation kinetics to be studied systematically, i.e., temperature, reaction rate constant, diffusion coefficient, environment, and sample geometry.

Characterization and control of the fiber-matrix interface in ceramic matrix composites

Energy Technology Data Exchange (ETDEWEB)

Lowden, R.A.

1989-03-01

Fiber-reinforced SiC composites fabricated by thermal-gradient forced-flow chemical-vapor infiltration (FCVI) have exhibited both composite (toughened) and brittle behavior during mechanical property evaluation. Detailed analysis of the fiber-matrix interface revealed that a silica layer on the surface of Nicalon Si-C-O fibers tightly bonds the fiber to the matrix. The strongly bonded fiber and matrix, combined with the reduction in the strength of the fibers that occurs during processing, resulted in the observed brittle behavior. The mechanical behavior of Nicalon/SiC composites has been improved by applying thin coatings (silicon carbide, boron, boron nitride, molybdenum, carbon) to the fibers, prior to densification, to control the interfacial bond. Varying degrees of bonding have been achieved with different coating materials and film thicknesses. Fiber-matrix bond strengths have been quantitatively evaluated using an indentation method and a simple tensile test. The effects of bonding and friction on the mechanical behavior of this composite system have been investigated. 167 refs., 59 figs., 18 tabs.

Effect of preceramic and Zr coating on impregnation behaviors of SiC ceramic composite

Science.gov (United States)

Jung, Yang-Il; Kim, Sun-Han; Kim, Hyun-Gil; Park, Jeong-Yong; Koo, Yang-Hyun

2015-01-01

SiC fiber-reinforced ceramic composites were fabricated using a polymer impregnation and pyrolysis process. To develop the low temperature process, the pyrolysis was conducted at 600 °C in air. Both a microstructural observation and a mechanical test were utilized for the evaluation of the impregnation. For the impregnation, two kinds of polycarbosilane having a different degree of cross-linking were used. The level of cross-linking affected the ceramic yield of the composites. The cross-linking under oxygen containing atmosphere resulted in a dense matrix and high density of filling. However, tight bonding between the matrix and fibers in the fully dense composite samples, which was obtained using a cross-linking agent of divinylbenzene, turned out to be deteriorative on the mechanical properties. The physical isolation of fibers from matrix phase in the composites was very important to attain a mechanical ductility. The brittle fracture was alleviated by introducing an interphase coating with metallic Zr. The combination of forming the dense matrix and interphase coating should be a necessary condition for the SiCf/SiC fiber-reinforce composite, and it is practicable by controlling the process parameters.

Self-Sensing of Position-Related Loads in Continuous Carbon Fibers-Embedded 3D-Printed Polymer Structures Using Electrical Resistance Measurement

Directory of Open Access Journals (Sweden)

Congcong Luan

2018-03-01

Full Text Available Condition monitoring in polymer composites and structures based on continuous carbon fibers show overwhelming advantages over other potentially competitive sensing technologies in long-gauge measurements due to their great electromechanical behavior and excellent reinforcement property. Although carbon fibers have been developed as strain- or stress-sensing agents in composite structures through electrical resistance measurements, the electromechanical behavior under flexural loads in terms of different loading positions still lacks adequate research, which is the most common situation in practical applications. This study establishes the relationship between the fractional change in electrical resistance of carbon fibers and the external loads at different loading positions along the fibers’ longitudinal direction. An approach for real-time monitoring of flexural loads at different loading positions was presented simultaneously based on this relationship. The effectiveness and feasibility of the approach were verified by experiments on carbon fiber-embedded three-dimensional (3D printed thermoplastic polymer beam. The error in using the provided approach to monitor the external loads at different loading positions was less than 1.28%. The study fully taps the potential of continuous carbon fibers as long-gauge sensory agents and reinforcement in the 3D-printed polymer structures.

Nitrate to ammonia and ceramic (NAC) process during batch and continuous operation

International Nuclear Information System (INIS)

Muguercia, I.; Solomon, S.; Ebadian, M.A.

1996-01-01

The nitrate to ammonia and ceramic (NAC) process is an innovative technology for the denitration of radioactive sodium nitrate-based liquid waste found throughout Department of Energy (DOE) facilities in the United States. In the present investigation, two reaction systems were studied. The first utilized only sodium nitrate as the substrate for the aluminum. The second consisted of the multication composition of waste forms located at the Hanford facility. Studies were carried out on the batch reaction at three different starting nitrate ion concentrations, each at three different temperatures. For each of these conditions, the rate of nitrate depletion was determined, and rate constants were calculated. The reaction did not demonstrate simple kinetics; rather, it appeared to involve two zero order reactions. Certain generalities were obtained in both the batch reaction and in the continuous process, nonetheless. It was found that the conversion of nitrate to ammonia seemed to be most efficient at the lowest temperature studied, 50 degrees C. This behavior was more obvious in the case of the unadulterated nitrate solution than with the Hanford simulant. To elaborate a practical, marketable product, it was necessary to develop a process that could be carried out in a continuous matter, whereby reactants were continuously fed into a reactor while the products of the reaction were simultaneously removed. Thus, the objective has been to develop the prototype procedures for carrying out this continuous reaction. As a corollary of this research, it was first necessary to define the characteristics of the reaction with respect to rate, conversion efficiency, and safety. To achieve this end, reactions were run under various batch conditions, and an attempt was made to measure the rates of the depletion of nitrate and the production of ammonia and hydrogen as well as pH and temperature changes

Yb:Y2O3 transparent ceramics processed with hot isostatic pressing

Science.gov (United States)

Wang, Jun; Ma, Jie; Zhang, Jian; Liu, Peng; Luo, Dewei; Yin, Danlei; Tang, Dingyuan; Kong, Ling Bing

2017-09-01

Highly transparent 5 at.% Yb:Y2O3 ceramics were fabricated by using a combination method of vacuum sintering and hot isostatic pressing (HIP). Co-precipitated Yb:Y2O3 powders, with 1 at.% ZrO2 as the sintering aid, were used as the starting material. The Yb:Y2O3 ceramics, vacuum sintered at 1700 °C for 2 h and HIPed at 1775 °C for 4 h, exhibited small grain size of 1.9 μm and highly dense microstructure. In-line optical transmittance of the ceramics reached 83.4% and 78.9% at 2000 and 600 nm, respectively. As the ceramic slab was pumped by a fiber-coupled laser diode at about 940 nm, a maximum output power of 0.77 W at 1076 nm was achieved, with a corresponding slope efficiency of 10.6%.

Identifying Opportunities in the Development of Ceramic Matrix Composite (CMC) Materials for Armor Applications

Science.gov (United States)

2017-03-01

Composite Factory, Inc. Northrop-Grumman Composite Optics Inc. Ceramics (formerly a Dow Corning business unit) Refractory Composites, Inc. General...Creating carbon fiber from PAN precursor requires 4 pyrolysis steps: 1) oxidative stabilization (~200 °C), 2) carbonization (burning off other elements), 3...and mechanically strong graphene fibers. Science 2015;349 (6252):1083–1087. Yusof N, Ismail AF. Post spinning and pyrolysis processes of

Continuous production of lactic acid from molasses by perfusion culture of Lactococcus lactis using a stirred ceramic membrane reactor.

Science.gov (United States)

Ohashi, R; Yamamoto, T; Suzuki, T

1999-01-01

A perfusion culture system was used for continuous production of lactic acid by retaining cells at a high density of Lactococcus lactis in a stirred ceramic membrane reactor (SCMR). After the cell concentration increased to 248 g/l, half of the culture broth volume was replaced with the fermentation medium. Subsequently, a substrate solution containing glucose (run 1) or molasses (run 2) was continuously supplied to the cells retained in the SCMR. Simultaneously, the culture supernatant was extracted using a ceramic filter with a pore size of 0.2 mum. The dilution rate was initially set at 0.4 h(-1) and gradually decreased to 0.2 h(-1) due to reduction in the permeability of the filter. The concentration of glucose in the substrate solution was adjusted to 60 g/l for the transition and the first period until 240 h, 90 g/l for the second period from 240 h to 440 h, and 70 g/l for the third period from 440 h to 643 h. The average concentration of lactic acid in the filtrate reached 46 g/l in the first period, 43 g/l in the second period, and 33 g/l for the third period. The productivity obtained for the first period reached 15.8 g.l(-1).h(-1), twice as much as that achieved in repeated batch fermentations. Based on the results obtained in run 1, the substrate solution containing 120 g/l of molasses was continuously supplied for 240 h in run 2. The concentration and productivity of lactic acid reached 40 g/l and 10.6 g.l(-1).h(-1), respectively, by continuously replenishing the culture medium at a dilution rate of 0.26 h(-1). These results demonstrated that the filtration capacity of the SCMR was sufficient for a continuous and rapid replenishment of molasses solution from the dense cell culture and, therefore, the perfusion culture system is considered to provide a low-cost process for continuous production of lactic acid from cheap resources.

A continuing study of electrically conducting ceramics. Final report, August 9, 1978 - March 31, 1979

Energy Technology Data Exchange (ETDEWEB)

1979-01-01

A series of 36 perovskite ceramics based on SrZrO/sub 3/ has been prepared and investigated as potential materials for electrodes for MHD systems using hydrogen as a fuel. All ceramics prepared were found to be relatively dark in color, indicating optical absorptions associated with the existence of conduction electrons. Many were found to be soft and crumbly after firing at 1400/sup 0/ or 1500/sup 0/C, but became hard and often quite shiny when fired at 1650/sup 0/C using a special graphite induction furnace. In most cases, this increase in hardness was also accompanied by a significant density increase. Most ceramics were found to be composed of second perovskite structures, i.e. manganates of Ba, Ca, Sr or La, in addition to the zirconate phase. Their room temperature electrical resistivity was determined by the van der Paaw method. Results show that resistivity falls below 100 ohm-cm (the value acceptable for MHD electrodes) for certain ceramics of the types tested. The resistivity value was found to vary significantly with firing temperature; this can be correlated with the crystal structures and number of phases within the ceramic. Weight loss measurements done at 1440/sup 0/C have enabled three ceramics to be identified as potential materials for thermoelectric converters requiring high temperature structural and chemical stability in oxidizing atmospheres. An appendix reviews the current status of the basis for development of perovskite ceramics and specific materials are discussed on the basis of relevant thermoelectric properties. Also included is a review of semiconductor thermocouples and of materials selection for insulators and electrodes for use in MHD systems. 91 refs., 3 figs., 10 tabs.

High-performance wearable supercapacitors fabricated with surface activated continuous filament graphite fibers

Science.gov (United States)

Jia, Dedong; Yu, Xin; Chen, Tinghan; Wang, Shu; Tan, Hua; Liu, Hong; Wang, Zhong Lin; Li, Linlin

2017-08-01

Generally, carbon or graphite fibers (GFs) are used as the supporting materials for the preparation of flexible supercapacitors (SCs) by assembling various electrochemically active nanomaterials on them. A facile and rapid electrochemical oxidation method with a voltage of 3 V in a mixed H2SO4-HNO3 solution for 2-15 min is proposed to active continuous filament GFs. Detailed structural characterization, SEM, TEM, XRD, Raman and XPS demonstrate that the GFs-8 (oxidized for 8 min) possessing high specific surface area which provided numerous electrochemical sites and a large number of oxygen-containing functional groups producing pseudocapacitance. Cyclic voltammetric (CV), galvanostatic charge-discharge measurements and electrochemical impedance spectroscopy (EIS) are conducted to test the capacitive of GFs and activated GFs. The capacitance of GFs-8 reaches as high as 570 mF cm-1 at the current density of 1 mA cm-1 in LiCl electrolyte, a 1965-fold enhancement with respect to the pristine GFs (0.29 mF cm-1). The fabricated fiber solid-state supercapacitors (SSCs) provide high energy density of 0.68 mWh cm-3 at the power density 3.3 W cm-3 and have excellent durability with 90% capacitance retention after 10000 cycles. In addition, such fiber SSCs features flexibility and mechanical stability, which may have wide applications in wearable electronic devices.

Ceramic technology for advanced heat engines project: Semiannual progress report, October 1986-March 1987

Energy Technology Data Exchange (ETDEWEB)

1987-08-01

This report contains four subelements: (1) Monolithics, (2) Ceramic Composites, (3) Thermal and Wear Coatings, and (4) Joining. Ceramic research conducted within the Monolithics subelement currently includes work activities on green state ceramic fabrication, characterization, and densification and on structural, mechanical, and physical properties of these ceramics. Research conducted within the Ceramic Composites subelement currently includes silicon carbide and oxide-based composites, which, in addition to the work activities cited for Monolithics, include fiber synthesis and characterization. Research conducted in the Thermal and Wear Coatings subelement is currently limited to oxide-base coatings and involves coating synthesis, characterization, and determination of the mechanical and physical properties of the coatings. Research conducted in the Joining subelement currently includes studies of processes to produce strong stable joints between zirconia ceramics and iron-base alloys. A major objective of the research in the Materials and Processing project element is to systematically advance the understanding of the relationships between ceramic raw materials such as powders and reactant gases, the processing variables involved in producing the ceramic materials, and the resultant microstructures and physical and mechanical properties of the ceramic materials. Success in meeting this objective will provide US companies with new or improved ways for producing economical highly reliable ceramic components for advanced heat engines.

Temperature Measurement of Ceramic Materials Using a Multiwavelength Pyrometer

Science.gov (United States)

Ng, Daniel; Fralick, Gustave

1999-01-01

The surface temperatures of several pure ceramic materials (alumina, beryllia, magnesia, yittria and spinel) in the shape of pellets were measured using a multiwavelength pyrometer. In one of the measurements, radiation signal collection is provided simply by an optical fiber. In the other experiments, a 4.75 inch (12 cm) parabolic mirror collects the signal for the spectrometer. Temperature measurement using the traditional one- and two-color pyrometer for these ceramic materials is difficult because of their complex optical properties, such as low emissivity which varies with both temperature and wavelength. In at least one of the materials, yittria, the detected optical emission increased as the temperature was decreased due to such emissivity variation. The reasons for such changes are not known. The multiwavelength pyrometer has demonstrated its ability to measure surface temperatures under such conditions. Platinum electrodes were embedded in the ceramic pellets for resistance measurements as the temperature changed.

Electrospun ceramic fibermats for filtration applications in lunar missions for in-habitat applications

Science.gov (United States)

Biswas, Apratim

In the absence of atmosphere and hydrosphere, there are few collisions between dust particles in the lunar environment. Further, particles become charged in presence of cosmic rays and similarly charged particles repel each other. Hence particles retain sharp edges and often have high aspect ratios. When exposed to lunar dust, humans show symptoms similar to hay fever. Such particles are also damaging to equipment. Humans and robots, used in operations, can bring such dust particles inside the human habitat making them airborne. High efficiency particulate air (HEPA) filters provide an effective way to trap such particles. But due to environment conditions, polymer based filters are susceptible to mechanical erosion. The presence of high energy radiation, due to the absence of atmosphere and magnetic fields, is also damaging to polymers. Ceramic materials are resistant to abrasion and radiation and hence were chosen as the preferred class of materials for the filtration media. Among all the ceramics, TiO2 was selected for its photocatalytic activity which may play a key role in energy-efficient survival in space or lunar stations. Such fibers are multi-functional with the advantage of self-cleaning property in presence of radiation. However ceramic fibers, including TiO 2 fibers, have a significant disadvantage of their own. They are brittle and were considered too prone to failure to be successfully used as a filtration media when they reach nanometer dimensions. This dissertation describes the advances in fabrication and understanding of fundamentals in overcoming these challenges. In absence of crack initiation sites, amorphous ceramic fibers have near theoretical strength and strain to failure. Amorphous TiO2 -SiO2 fibermats, with lower flaw populations and exceptional surface quality, have been developed. They can be rolled to a radius of curvature of 3.4 mm -- exhibiting flexibility. The fibermats are also mechanically robust and can withstand the stress

[Tribological properties of carbon fiber-reinforced plastic. Experimental and clinical results].

Science.gov (United States)

Früh, H J; Ascherl, R; Hipp, E

1997-02-01

Wear of the articulating components (especially PE-UHMW) of total hip endoprostheses is the most important technical factor limiting the functional lifetime. To minimize wear debris, ceramic heads, according to ISO 6474 (Al2O3), have been used, from 1969 paired with Al2O3 and since 1975 paired with PE-UHMW. Al2O3 balls articulating with cups made from CFRP have been in clinical use since 1988. Laboratory experiments and in-vivo testing showed minimized wear debris and mild biological response to wear products using CFRP (carbon fiber reinforced plastic) instead of PE-UHMW as the cup material. The articulating surfaces of retrieved ceramic heads (Al2O3-Biolox) and cementless CFRP cups (carbon fiber reinforced plastic, Caproman) were compared using sphericity measurement techniques, scanning electron microscopy (SEM) and roughness measurements (including advanced roughness parameters Rvk or Rpk according to ISO 4287). Altogether, the first results of the clinical study showed that the combination Al2O3-ball/CFRP-cup came up to the expected lower wear rates compared with the conventional combinations. The wear rates are comparable with the combination Al2O3/Al2O3 without the material-related problems of ceramic components in all ceramic combinations.

Fabrication of YBa2Cu3O7-δ superconducting fibers by the sol-gel method

International Nuclear Information System (INIS)

Umeda, Tetsu; Kozuka, Hiromitsu; Sakka, Sumio

1988-01-01

High-T c superconducting oxide fibers were fabricated by the sol-gel method. An aqueous solution of metal acetates was concentrated to form a viscous sol, from which gel fibers were spun. The gel fibers, 5 to 1,000 μm in diameter, were converted to ceramic fibers by heating to 900 degree C. The fired fibers (T c (onset) of 94 K and T c (end) of 62.2 K) were rough and had porous microstructures

Fabricating continuous electroconductive polyacrylonitrile fibers with thermosensitive property via wet-spinning

Science.gov (United States)

Liu, Wanwan; Jin, Yang; Wang, Yangyi; Ge, Mingqiao; Gao, Qiang

2017-12-01

In this work, conductive polyacrylonitrile (PAN) composite fiber with thermosensitive property was successfully prepared via wet-spinning. Thermochromic pigment (TCP) microsphere capsules were applied to manufacture color-changing fibers. Meanwhile, light-colored conductive whiskers (ATO@TiO2) were employed to endow polyacrylonitrile fibers with conductivity without prejudicing their thermosensitive property. Interestingly, unlike other conductive fibers in dark color, this kind of conductive composite fiber can be dyed by thermosensitive pigment. The obtained composite fiber containing 20 vol% ATO@TiO2 whiskers shows a resistivity of 105 Ω · cm and could generate heat by Joule heating when being applied under a certain voltage. The composite fiber shows a red color at room temperature, while the color of the composite fiber fades gradually and finally becomes white as temperature rise. This simple and cost-effective approach is expected to inspire more research into the applications of multifunctional conductive fibers.

Ballistic Performance of Porous-Ceramic, Thermal Protection Systems to 9 km/s

Science.gov (United States)

Miller, Joshua E.; Bohl, William E.; Foreman, Cory D.; Christiansen, Eric C.; Davis, Bruce A.

2010-01-01

Porous-ceramic, thermal protection systems are used heavily in current reentry vehicles like the Orbiter, and they are currently being proposed for the next generation of US manned spacecraft, Orion. These materials insulate the structural components and sensitive components of a spacecraft against the intense thermal environments of atmospheric reentry. These materials are also highly exposed to solid particle space environment hazards. This paper discusses recent impact testing up to 9.65 km/s on ceramic tiles similar to those used on the Orbiter. These tiles are a porous-ceramic insulator of nominally 8 lb/ft(exp 3) alumina-fiber-enhanced-thermal-barrier (AETB8) coated with a damage-resistant, toughened-unipiece-fibrous-insulation/reaction-cured-glass layer (TUFI/RCG).

Surface properties of ceramic/metal composite materials for thermionic converter applications

International Nuclear Information System (INIS)

Davis, P.R.; Bozack, M.J.; Swanson, L.W.

1983-01-01

Ceramic/metal composite electrode materials are of interest for thermionic energy conversion (TEC) applications for several reasons. These materials consist of submicron metal fibers or islands in an oxide matrix and therefore provide a basis for fabricating finely structured electrodes, with projecting or recessed metallic regions for more efficient electron emission or collection. Furthermore, evaporation and surface diffusion of matrix oxides may provide oxygen enhancement of cesium adsorption and work function lowering at both the collecting and emitting electrode surfaces of the TEC. Finally, the high work function oxide matrix or oxide-metal interfaces may provide efficient surface ionization of cesium for space-charge reduction in the device. The authors are investigating two types of ceramic/metal composite materials. One type is a directionally solidified eutectic consisting of a bulk oxide matrix such as UO 2 or stabilized ZrO 2 with parallel metal fibers (W) running through the oxide being exposed at the surface by cutting perpendicular to the fiber direction. The second type of material, called a surface eutectic, consists of a refractory substrate (Mo) with a thin layer of deposited and segregated material (Mo-Cr 2 O 3 -A1 2 O 3 ) on the surface. The final configuration of this layer is an oxide matrix with metallic islands scattered throughout

Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

International Nuclear Information System (INIS)

Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun

2014-01-01

Metal-ceramic hybrid cladding consisting of a Zr liner and SiC f /SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC f /SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC f /SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC f /SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC f /SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC f /SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC f /SiC composites during fracture

Modern trends in engineering ceramics: review of transformation toughening in zirconia based ceramics

International Nuclear Information System (INIS)

Khan, A.A.

1998-01-01

The investigation of zirconia has continued to attract the interest of ever increasing number of scientists and solid evidence of commercial applications for the engineering ceramic is now available. To use zirconia to its full potential, the properties of the oxide have been modified extensively by the addition of cubic stabilizing oxides. These can be added in amounts sufficient to form a partially stabilized zirconia (PSZ) or to form a fully stabilized zirconia, which has a cubic structure at room temperature. The addition of varying amounts of cubic oxides, particularly MgO, CaO, Y sub 2 O sub 3, has allowed the development of novel and innovative ceramic materials. In this article an overview of the recent advances in zirconia based engineering materials is presented. It is shown that intelligent control of the composition and microstructure can lead the the production of extremely though ceramic materials, a property which is generally thought to be the major weak point of ceramics vis a vis other class of materials. (author)

Nondestructive evaluation of ceramic and metal matrix composites for NASA's HITEMP and enabling propulsion materials programs

Science.gov (United States)

Generazio, Edward R.

1992-01-01

In a preliminary study, ultrasonic, x-ray opaque, and fluorescent dye penetrants techniques were used to evaluate and characterize ceramic and metal matrix composites. Techniques are highlighted for identifying porosity, fiber alignment, fiber uniformity, matrix cracks, fiber fractures, unbonds or disbonds between laminae, and fiber-to-matrix bond variations. The nondestructive evaluations (NDE) were performed during processing and after thermomechanical testing. Specific examples are given for Si3N4/SiC (SCS-6 fiber), FeCrAlY/Al2O3 fibers, Ti-15-3/SiC (SCS-6 fiber) materials, and Si3N4/SiC (SCS-6 fiber) actively cooled panel components. Results of this study indicate that the choice of the NDE tools to be used can be optimized to yield a faithful and accurate evaluation of advanced composites.

Guided ultrasonic waves for determining effective orthotropic material parameters of continuous-fiber reinforced thermoplastic plates.

Science.gov (United States)

Webersen, Manuel; Johannesmann, Sarah; Düchting, Julia; Claes, Leander; Henning, Bernd

2018-03-01

Ultrasonic methods are widely established in the NDE/NDT community, where they are mostly used for the detection of flaws and structural damage in various components. A different goal, despite the similar technological approach, is non-destructive material characterization, i.e. the determination of parameters like Young's modulus. Only few works on this topic have considered materials with high damping and strong anisotropy, such as continuous-fiber reinforced plastics, but due to the increasing demand in the industry, appropriate methods are needed. In this contribution, we demonstrate the application of laser-induced ultrasonic Lamb waves for the characterization of fiber-reinforced plastic plates, providing effective parameters for a homogeneous, orthotropic material model. Copyright © 2017 Elsevier B.V. All rights reserved.

Establishing Value of Ceramic Solid Waste Into Light Weight Concrete

Science.gov (United States)

Tarigan, U.; Prasetya, H. R.; Tarigan, U. P. P.

2018-02-01

Ceramic solid waste is a waste in the form of the ceramic or ceramic powder that has a defect and cannot be resold where the amount will continue to increase as the ceramic industry continues to produce. Handling waste so far is done by pilling it on vacant land so that if the waste continues to grow the more areas are also needed to stockpile. In addition, waste handling by boards can be a potential hazard to the surrounding environment such as chemical content in ceramics can be carried to the waters and the dust can be blown by the wind and disrupt breathing. This study aims to convert ceramics solid wastes into bricks that have more added value. Data collection is done with primary and secondary data. The method used is Taguchi experiment design to determine the optimum brick composition. The experiment consisted of 4 factors and 3 levels of ceramic with 4 kg, 5 kg and 6 kg, cement with level 3 kg, 4 kg and 5 kg, silica with level 3 kg, 4 kg and 5 kg, water level 500 ml, 750 ml, and 1000 ml. After that proceed with the financial analysis that is determining the selling price, Break Event Point (BEP, Internal Rate of Return (IRR), Pay Back Period (PBP), and Profitability Index. The results of this research are the optimum composition of the concrete blocks, 6 kg of ceramics, 5 kg of cement, 4 kg of silica sand and 1000 ml of water with the compressive strength of 125,677 kg/cm2 and signal to noise is 41,964 dB. In the financial analysis, the selling price of brick is Rp 7,751.75/unit and BEP 318,612 units of product, IRR level 43.174% and PBP for 1 year and 10 months

Fabrication and properties of ceramic composites with a boron nitride matrix

International Nuclear Information System (INIS)

Kim, D.P.; Cofer, C.G.; Economy, J.

1995-01-01

Boron nitride (BN) matrix composites reinforced by a number of different ceramic fibers have been prepared using a low-viscosity, borazine oligomer which converts in very high yield to a stable BN matrix when heated to 1,200 C. Fibers including Nicalon (SiC), FP (Al 2 O 3 ), Sumica and Nextel 440 (Al 2 O 3 -SiO 2 ) were evaluated. The Nicalon/BN and Sumica/BN composites displayed good flexural strengths of 380 and 420 MPa, respectively, and modulus values in both cases of 80 GPa. On the other hand, FP/BN and Nextel/BN composites exhibited very brittle behavior. Nicalon fiber with a carbon coating as a buffer barrier improved the strength by 30%, with a large amount of fiber pullout from the BN matrix. In all cases except for Nicalon, the composites showed low dielectric constant and loss

Preparation of In2O3 ceramic nanofibers by electrospinning and their optical properties

International Nuclear Information System (INIS)

Zhang Yanfei; Li Jiayan; Li Qin; Zhu Ling; Liu Xiangdong; Zhong Xinghua; Meng Jian; Cao Xueqiang

2007-01-01

Electrospinning was employed to fabricate polymer-ceramic composite fibers from solutions containing polyvinyl pyrrolidone (PVP) and In(NO 3 ) 3 .412H 2 O. Upon firing the composite fibers at 800 deg. C, In 2 O 3 fibers with diameters ranging from 200 to 400nm were synthesized. This indium oxide calcined at 800 deg. C is a body-centered cubic cell. The photoluminescence (PL) properties of the as-formed In 2 O 3 nanofibers were investigated. The In 2 O 3 nanofibers show a strong PL emission in the ultraviolet (UV) region under shorter UV light irradiation

SYLRAMICTM SiC fibers for CMC reinforcement

International Nuclear Information System (INIS)

Jones, Richard E.; Petrak, Dan; Rabe, Jim; Szweda, Andy

2000-01-01

Dow Corning researchers developed SYLRAMIC SiC fiber specifically for use in ceramic-matrix composite (CMC) components for use in turbine engine hot sections where excellent thermal stability, high strength and high thermal conductivity are required. This is a stoichiometric SiC fiber with a high degree of crystallinity, high tensile strength, high tensile modulus and good thermal conductivity. Owing to the small diameter, this textile-grade fiber can be woven into 2-D and 3-D structures for CMC fabrication. These properties are also of high interest to the nuclear community. Some initial studies have shown that SYLRAMIC fiber shows very good dimensional stability in a neutron flux environment, which offers further encouragement. This paper will review the properties of SYLRAMIC SiC fiber and then present the properties of polymer impregnation and pyrolysis (PIP) processed CMC made with this fiber at Dow Corning. While these composites may not be directly applicable to applications of interest to this audience, we believe that the properties shown will give good evidence that the fiber should be suitable for high temperature structural applications in the nuclear arena

Continuous carbon nanotube reinforced composites.

Science.gov (United States)

Ci, L; Suhr, J; Pushparaj, V; Zhang, X; Ajayan, P M

2008-09-01

Carbon nanotubes are considered short fibers, and polymer composites with nanotube fillers are always analogues of random, short fiber composites. The real structural carbon fiber composites, on the other hand, always contain carbon fiber reinforcements where fibers run continuously through the composite matrix. With the recent optimization in aligned nanotube growth, samples of nanotubes in macroscopic lengths have become available, and this allows the creation of composites that are similar to the continuous fiber composites with individual nanotubes running continuously through the composite body. This allows the proper utilization of the extreme high modulus and strength predicted for nanotubes in structural composites. Here, we fabricate such continuous nanotube polymer composites with continuous nanotube reinforcements and report that under compressive loadings, the nanotube composites can generate more than an order of magnitude improvement in the longitudinal modulus (up to 3,300%) as well as damping capability (up to 2,100%). It is also observed that composites with a random distribution of nanotubes of same length and similar filler fraction provide three times less effective reinforcement in composites.

Structure and properties of melt-spun high acrylonitrile copolymer fibers via continuous zone-drawing and zone-annealing processes

International Nuclear Information System (INIS)

Wu Zongquan; Zhang Anqiu; Percec, Simona; Jin Shi; Jing, Alexander J.; Ge, Jason J.; Cheng, Stephen Z.D.

2003-01-01

Continuous zone-drawing and zone-annealing processes have been utilized to probe improvements in mechanical performance of melt-spun high acrylonitrile copolymer fibers (AMLON TM ). The as-spun fibers were zone-drawn at different ratios in a narrow temperature range of 100-105 deg. C and then zone-annealed. As a result of these processes, the fibers show substantial increases in tensile strength and tensile modulus (about three times) and significant improvements in elongation-at-break (about two times) after zone annealing. The thermal transition behavior, dimensional stability and dynamic relaxation properties of the as-spun, zone-drawn and zone-annealed fibers have been studied using differential scanning calorimetry, thermal mechanical and dynamic mechanical experiments. Their mechanical and thermal property changes after the zone-drawing and zone-annealing processes can be associated with the microscopic structural evolution including crystallinity, crystal orientation and apparent crystallite size detected by wide angle X-ray diffraction experiments

Research Update: Nickel filling in nanofeatures using supercritical fluid and its application to fabricating a novel catalyst structure for continuous growth of nanocarbon fibers

Directory of Open Access Journals (Sweden)

Mitsuhiro Watanabe

2014-10-01

Full Text Available A novel catalyst structure for continuous growth of nanocarbon fibers is proposed. In this structure, catalyst nanofibers are embedded in a membrane that separates the growth ambient into carbon-supplying and carbon-precipitating environments. The catalyst nanofibers pierce through the membrane so that carbon source gas is supplied only to one end of the catalyst fibers and nanocarbon fibers grow continuously at the other end. To realize this structure, self-supporting anodized alumina was used as a membrane, and its nano-through-holes were filled with catalyst Ni in supercritical CO2 fluid. Direct carbon growth from the Ni nanofibers was confirmed using this catalyst structure.

Gain-switched all-fiber lasers and quasi-continuous wave supercontinuum generation

DEFF Research Database (Denmark)

Larsen, Casper

The extreme broadening phenomenon of supercontinuum (SC) generation in optical fibers is the basis of SC laser sources. These sources have numerous applications in areas, such as spectroscopy and microscopy due to the unique combination of extremely broad spectral bandwidths, high spectral power...... densities, and high spatial coherence. In this work the feasibility of applying gain-switched all-fiber lasers to SC generation is investigated. It is motivated by the simplicity of the architecture and the ability to scale the optical output power of such fiber lasers. The physics of fiber lasers......-switching of fiber lasers with a variety of different configurations are carried out. The peak power, pulse duration, bandwidth, and scaling with repetition rate are thoroughly described. General guidelines are submitted to enable designing of gainswitched fiber lasers with specifically tailored properties...

A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing of Ceramic Composites. Part III; Additive Manufacturing and Characterization of Ceramic Composites

Science.gov (United States)

Halbig, Michael C.; Grady, Joseph E.; Singh, Mrityunjay; Ramsey, Jack; Patterson, Clark; Santelle, Tom

2015-01-01

This publication is the third part of a three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce ceramic matrix composite materials and aircraft engine components by the binder jet process. Different SiC powders with median sizes ranging from 9.3 to 53.0 microns were investigated solely and in powder blends in order to maximize powder packing. Various infiltration approaches were investigated to include polycarbosilane (SMP-10), phenolic, and liquid silicon. Single infiltrations of SMP-10 and phenolic only slightly filled in the interior. When the SMP-10 was loaded with sub-micron sized SiC powders, the infiltrant gave a much better result of filling in the interior. Silicon carbide fibers were added to the powder bed to make ceramic matrix composite materials. Microscopy showed that the fibers were well distributed with no preferred orientation on the horizontal plane and fibers in the vertical plane were at angles as much as 45deg. Secondary infiltration steps were necessary to further densify the material. Two to three extra infiltration steps of SMP-10 increased the density by 0.20 to 0.55 g/cc. However, the highest densities achieved were 2.10 to 2.15 g/cc. Mechanical tests consisting of 4 point bend tests were conducted. Samples from the two CMC panels had higher strengths and strains to failure than the samples from the two nonfiber reinforced panels. The highest strengths were from Set N with 65 vol% fiber loading which had an average strength of 66 MPa. Analysis of the fracture surfaces did not reveal pullout of the reinforcing fibers. Blunt fiber failure suggested that there was not composite behavior. The binder jet additive manufacturing method was used to also demonstrate the fabrication of turbine engine vane components of two different designs and sizes. The

Correlation of microstructure and compressive properties of amorphous matrix composites reinforced with tungsten continuous fibers or porous foams

International Nuclear Information System (INIS)

Son, Chang-Young; Lee, Sang-Bok; Lee, Sang-Kwan; Kim, Choongnyun Paul; Lee, Sunghak

2010-01-01

Zr-based amorphous alloy matrix composites reinforced with tungsten continuous fibers or porous foams were fabricated without pores or defects by liquid pressing process, and their microstructures and compressive properties were investigated. About 65-70 vol.% of tungsten reinforcements were homogeneously distributed inside the amorphous matrix. The compressive test results indicated that the tungsten-reinforced composites showed considerable plastic strain as the compressive load was sustained by fibers or foams. Particularly in the tungsten porous foam-reinforced composite, the compressive stress continued to increase according to the work hardening after the yielding, thereby leading to the maximum strength of 2764 MPa and the plastic strain of 39.4%. This dramatic increase in strength and ductility was attributed to the simultaneous and homogeneous deformation at tungsten foams and amorphous matrix since tungsten foams did not show anisotropy and tungsten/matrix interfaces were excellent.

Fiber Pulling Apparatus

Science.gov (United States)

Workman, Gary L.; Smith, Guy A.; OBrien, Sue; Adcock, Leonard

1998-01-01

The fiber optics industry has grown into a multi-billion marketplace that will continue to grow into the 21st century. Optical fiber communications is currently dominated by silica glass technology. Successful efforts to improve upon the low loss transmission characteristics of silica fibers have propelled the technology into the forefront of the communications industry. However, reaching the theoretical transmission capability of silica fiber through improved processing has still left a few application areas in which other fiber systems can provide an influential role due to specific characteristics of high theoretical transmission in the 2 - 3 micron wavelength region. One of the other major materials used for optical fibers is the systems based upon Heavy Metal Fluoride Glass (HMFG). Commercial interest is driven primarily by the potential for low loss repeaterless infrared fibers. An example of the major communications marketplace which would benefit from the long distance repeaterless capability of infrared fibers is the submarine cables which link the continents. When considering commercial interests, optical fiber systems provide a healthy industrial position which continues to expand. Major investments in the systems used for optical fiber communications have continued to increase each year and are predicted to continue well into the next century. Estimates of 8.5% compounded annually are predicted through 1999 for the North American market and 1 1 % worldwide. The growth for the optical fiber cable itself is expected to continue between 44 and 50 per cent of the optical fiber communications budget through 1999. The total budget in 1999 world-wide is expected to be in the neighborhood of $9 billion. Another survey predicts that long haul telecommunications represents 15% of a world-wide fiber optics market in 1998. The actual amount allotted to cable was not specified. However, another market research had predicted that the cable costs alone represents more

Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

Energy Technology Data Exchange (ETDEWEB)

Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Metal-ceramic hybrid cladding consisting of a Zr liner and SiC{sub f}/SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC{sub f}/SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC{sub f}/SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC{sub f}/SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC{sub f}/SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC{sub f}/SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC{sub f}/SiC composites during fracture.

Esthetic modification of cast dental-ceramic restorations.

Science.gov (United States)

Campbell, S D

1990-01-01

The advantages and disadvantages of conventional opaque substructures (eg, metal ceramic restorations) used for creating esthetic complete crown restorations are reviewed, and the esthetic advantages of veneering a translucent crown (Dicor) are considered. An appropriate aluminous veneering porcelain was identified (Vitadur Veneer). This veneer porcelain was chosen to match the thermal coefficient of expansion of the cast glass-ceramic substructure. A flexural strength study was then completed and it showed no difference in the strength of the veneered and nonveneered translucent cast glass-ceramic specimens. Scanning electron microscopy revealed that the interface between the porcelain veneer and cast glass-ceramic substructure had no visible porosity and resulted in a continuous-appearing structure. Potential coping designs, as well as the clinical applications and ramifications of this modified crown, are discussed.

Use of the Materials Genome Initiative (MGI approach in the design of improved-performance fiber-reinforced SiC/SiC ceramic-matrix composites (CMCs

Directory of Open Access Journals (Sweden)

Jennifer S. Snipes

2016-07-01

Full Text Available New materials are traditionally developed using costly and time-consuming trial-and-error experimental efforts. This is followed by an even lengthier material-certification process. Consequently, it takes 10 to 20 years before a newly-discovered material is commercially employed. An alternative approach to the development of new materials is the so-called materials-by-design approach within which a material is treated as a complex hierarchical system, and its design and optimization is carried out by employing computer-aided engineering analyses, predictive tools and available material databases. In the present work, the materials-by-design approach is utilized to design a grade of fiber-reinforced (FR SiC/SiC ceramic matrix composites (CMCs, the type of materials which are currently being used in stationary components, and are considered for use in rotating components, of the hot sections of gas-turbine engines. Towards that end, a number of mathematical functions and numerical models are developed which relate CMC constituents’ (fibers, fiber coating and matrix microstructure and their properties to the properties and performance of the CMC as a whole. To validate the newly-developed materials-by-design approach, comparisons are made between experimentally measured and computationally predicted selected CMC mechanical properties. Then an optimization procedure is employed to determine the chemical makeup and processing routes for the CMC constituents so that the selected mechanical properties of the CMCs are increased to a preset target level.

Beer Clarification by Novel Ceramic Hollow-Fiber Membranes: Effect of Pore Size on Product Quality.

Science.gov (United States)

Cimini, Alessio; Moresi, Mauro

2016-10-01

In this work, the crossflow microfiltration performance of rough beer samples was assessed using ceramic hollow-fiber (HF) membrane modules with a nominal pore size ranging from 0.2 to 1.4 μm. Under constant operating conditions (that is, transmembrane pressure difference, TMP = 2.35 bar; feed superficial velocity, v S = 2.5 m/s; temperature, T = 10 °C), quite small steady-state permeation fluxes (J * ) of 32 or 37 L/m 2 /h were achieved using the 0.2- or 0.5-μm symmetric membrane modules. Both permeates exhibited turbidity beer quality parameters. Moreover, it exhibited J * values of the same order of magnitude of those claimed for the polyethersulfone HF membrane modules currently commercialized. The 1.4-μm asymmetric membrane module yielded quite a high steady-state permeation flux (196 ± 38 L/m 2 /h), and a minimum decline in permeate quality parameters, except for the high levels of turbidity at room temperature and chill haze. In the circumstances, such a membrane module might be regarded as a real valid alternative to conventional powder filters on condition that the resulting permeate were submitted to a final finishing step using 0.45- or 0.65-μm microbially rated membrane cartridges prior to aseptic bottling. A novel combined beer clarification process was thus outlined. © 2016 Institute of Food Technologists®.

Research and applications of advanced fibers in China

International Nuclear Information System (INIS)

Xu Yunshu

2007-01-01

From simple matter to alloy, composite materials have been the frontier of contemporary material science. Its properties and application status designate the level of a country's material science. Polymer matrix, metal matrix and ceramics matrix advanced fibers reinforced composites are the important area of contemporary material science and the powerful supporting materials for the reformation of national defense industry and general industry. In the improvement and coordination of industrial production and the upgrade of human life's qualities, these materials are playing more and more important roles. There are great gaps between international level and China's level of both the research and development or the industrial status. The carbon fibers, which was started early in China, has not been put into large scale production yet. The properties of precursor fibers were the primary cause to prohibit the development of carbon fibers. About the SiC fibers, major progress was immerged in the CVI techniques to fabricate SiC f /SiC CMC; the current priority task is to research and develop high strength fibers with low oxygen content and excellent high temperature resistance. (authors)

Ceramics: past, present, and future.

Science.gov (United States)

Lemons, J E

1996-07-01

The selection and application of synthetic materials for surgical implants has been directly dependent upon the biocompatibility profiles of specific prosthetic devices. The early rationale for ceramic biomaterials was based upon the chemical and biochemical inertness (minimal bioreactivity) of elemental compounds constituted into structural forms (materials). Subsequently, mildly reactive (bioactive), and partially and fully degradable ceramics were identified for clinical uses. Structural forms have included bulk solids or particulates with and without porosities for tissue ingrowth, and more recently, coatings onto other types of biomaterial substrates. The physical shapes selected were application dependent, with advantages and disadvantages determined by: (1) the basic material and design properties of the device construct; and (2) the patient-based functional considerations. Most of the ceramics (bioceramics) selected in the 1960s and 1970s have continued over the long-term, and the science and technology for thick and thin coatings have evolved significantly over the past decade. Applications of ceramic biomaterials range from bulk (100%) ceramic structures as joint and bone replacements to fully or partially biodegradable substrates for the controlled delivery of pharmaceutical drugs, growth factors, and morphogenetically inductive substances. Because of the relatively unique properties of bioceramics, expanded uses as structural composites with other biomaterials and macromolecular biologically-derived substances are anticipated in the future.

Standard Test Methods for Properties of Continuous Filament Carbon and Graphite Fiber Tows

CERN Document Server

American Society for Testing and Materials. Philadelphia

1999-01-01

1.1 These test methods cover the preparation and tensile testing of resin-impregnated and consolidated test specimens made from continuous filament carbon and graphite yarns, rovings, and tows to determine their tensile properties. 1.2 These test methods also cover the determination of the density and mass per unit length of the yarn, roving, or tow to provide supplementary data for tensile property calculation. 1.3 These test methods include a procedure for sizing removal to provide the preferred desized fiber samples for density measurement. This procedure may also be used to determine the weight percent sizing. 1.4 These test methods include a procedure for determining the weight percent moisture adsorption of carbon or graphite fiber. 1.5 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of t...

Continuous anaerobic digestion of swine manure: ADM1-based modelling and effect of addition of swine manure fibers pretreated with aqueous ammonia soaking

International Nuclear Information System (INIS)

Jurado, E.; Antonopoulou, G.; Lyberatos, G.; Gavala, H.N.; Skiadas, I.V.

2016-01-01

Highlights: • Aqueous ammonia soaking (AAS) effect on methane yield: verification in continuously fed digesters. • AAS resulted in 98% increase of the methane yield of swine manure fibers in continuously fed digesters. • ADM1 was successfully adapted to simulating anaerobic digestion of swine manure. • Modification of hydrolysis kinetics was necessary for an adequate simulation of the digestion of AAS-treated fibers. - Abstract: Anaerobic digestion of manure fibers presents challenges due to their low biodegradability. Aqueous ammonia soaking (AAS) has been tested as a simple method to disrupt the lignocellulose and increase the methane yield of manure fibers. In the present study, mesophilic anaerobic digestion of AAS pretreated manure fibers was performed in CSTR-type digesters, fed with swine manure and/or a mixture of swine manure and AAS pretreated manure fibers (at a total solids based ratio of 0.52 manure per 0.48 fibers). Two different simulations were performed. In the first place, the Anaerobic Digestion Model 1 (ADM1) was fitted to a manure-fed, CSTR-type digester and validated by simulating the performance of a second reactor digesting manure. It was shown that disintegration and hydrolysis of the solid matter of manure was such a slow process that the organic particulate matter did not significantly contribute to the methane production. In the second place, ADM1 was used to describe biogas production from the codigestion of manure and AAS pretreated manure fibers. The model predictions regarding biogas production and methane content were in good agreement with the experimental data. It was shown that, AAS treatment significantly increased the disintegration and hydrolysis rate of the carbohydrate compounds of the fibers. The effect of the addition of AAS treated fibers on the kinetics of the conversion of other key compounds such as volatile fatty acids was negligible.

Experimental and numerical research on the potentialities of layered reinforcement configuration of continuous sisal fibers for thin mortar panels

OpenAIRE

Barros, Joaquim A. O.; Silva, Flávio de A.; Toledo-Filho, Romildo D.

2016-01-01

This work is dedicated to the assessment of the flexural capacity of thin mortar panels (about 12 mm thick) reinforced with unidirectional continuous layers of sisal fibers. By adopting five stacked layers, each one involved in a mortar layer of about 1 mm thickness, which constitute a fiber volume of 10%, a maximum flexural strength of 30 MPa was obtained at a deflection of around 1/10 of the specimen’s span length. At this deflection the toughness is 46 times higher the elastic ...

State-of-the-art of fiber-reinforced polymers in additive manufacturing technologies

DEFF Research Database (Denmark)

Hofstätter, Thomas; Pedersen, David Bue; Tosello, Guido

2017-01-01

Additive manufacturing technologies have received a lot of attention in recent years for their use in multiple materials such as metals, ceramics, and polymers. The aim of this review article is to analyze the technology of fiber-reinforced polymers and its implementation with additive...... manufacturing. This article reviews recent developments, ideas, and state-of-the-art technologies in this field. Moreover, it gives an overview of the materials currently available for fiber-reinforced material technology....

Synthesis and characterization of biomorphic ceramics; Sintese e caracterizacao de ceramicas biomorficas

Energy Technology Data Exchange (ETDEWEB)

Rambo, Carlos Renato

2001-07-01

Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO{sub 2} originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

Thermal and mechanical behavior of metal matrix and ceramic matrix composites

Science.gov (United States)

Kennedy, John M. (Editor); Moeller, Helen H. (Editor); Johnson, W. S. (Editor)

1990-01-01

The present conference discusses local stresses in metal-matrix composites (MMCs) subjected to thermal and mechanical loads, the computational simulation of high-temperature MMCs' cyclic behavior, an analysis of a ceramic-matrix composite (CMC) flexure specimen, and a plasticity analysis of fibrous composite laminates under thermomechanical loads. Also discussed are a comparison of methods for determining the fiber-matrix interface frictional stresses of CMCs, the monotonic and cyclic behavior of an SiC/calcium aluminosilicate CMC, the mechanical and thermal properties of an SiC particle-reinforced Al alloy MMC, the temperature-dependent tensile and shear response of a graphite-reinforced 6061 Al-alloy MMC, the fiber/matrix interface bonding strength of MMCs, and fatigue crack growth in an Al2O3 short fiber-reinforced Al-2Mg matrix MMC.

Polymer-Derived Boron Nitride: A Review on the Chemistry, Shaping and Ceramic Conversion of Borazine Derivatives.

Science.gov (United States)

Bernard, Samuel; Miele, Philippe

2014-11-21

Boron nitride (BN) is a III-V compound which is the focus of important research since its discovery in the early 19th century. BN is electronic to carbon and thus, in the same way that carbon exists as graphite, BN exists in the hexagonal phase. The latter offers an unusual combination of properties that cannot be found in any other ceramics. However, these properties closely depend on the synthesis processes. This review states the recent developments in the preparation of BN through the chemistry, shaping and ceramic conversion of borazine derivatives. This concept denoted as Polymer-Derived Ceramics (PDCs) route allows tailoring the chemistry of precursors to elaborate complex BN shapes which cannot be obtained by conventional process. The effect of the chemistry of the molecular precursors, i.e. , borazine and trichloroborazine, and their polymeric derivatives i.e. , polyborazylene and poly[tri(methylamino)borazine], in which the specific functional groups and structural motifs determine the shaping potential by conventional liquid-phase process and plastic-forming techniques is discussed. Nanotubes, nano-fibers, coatings, monoliths and fiber-reinforced matrix composites are especially described. This leads to materials which are of significant engineering interest.

Polymer-Derived Boron Nitride: A Review on the Chemistry, Shaping and Ceramic Conversion of Borazine Derivatives

Directory of Open Access Journals (Sweden)

Samuel Bernard

2014-11-01

Full Text Available Boron nitride (BN is a III-V compound which is the focus of important research since its discovery in the early 19th century. BN is electronic to carbon and thus, in the same way that carbon exists as graphite, BN exists in the hexagonal phase. The latter offers an unusual combination of properties that cannot be found in any other ceramics. However, these properties closely depend on the synthesis processes. This review states the recent developments in the preparation of BN through the chemistry, shaping and ceramic conversion of borazine derivatives. This concept denoted as Polymer-Derived Ceramics (PDCs route allows tailoring the chemistry of precursors to elaborate complex BN shapes which cannot be obtained by conventional process. The effect of the chemistry of the molecular precursors, i.e., borazine and trichloroborazine, and their polymeric derivatives i.e., polyborazylene and poly[tri(methylaminoborazine], in which the specific functional groups and structural motifs determine the shaping potential by conventional liquid-phase process and plastic-forming techniques is discussed. Nanotubes, nano-fibers, coatings, monoliths and fiber-reinforced matrix composites are especially described. This leads to materials which are of significant engineering interest.

The Use of All-Ceramic Resin-Bonded Bridges in the Anterior Aesthetic Zone.

Science.gov (United States)

Shah, Rupal; Laverty, Dominic P

2017-03-01

For several years, all-ceramic resin-bonded bridges (RBBs) have been considered an aesthetic treatment option for the replacement of missing teeth in the anterior region. With continued developments in technology, various different ceramic materials have been used to fabricate all-ceramic RBBs including zirconia, glass-reinforced, alumina-based ceramics, and lithium disilicate glass ceramics. The aim of this article is to provide an overview of all-ceramic RBBs, the advantages and disadvantages associated with these prostheses, as well as to demonstrate their application in replacing missing anterior teeth. Clinical relevance: To present the current literature and clinical application of all-ceramic resin-bonded bridges for replacing missing anterior teeth.

Electrical machining method of insulating ceramics

International Nuclear Information System (INIS)

Fukuzawa, Y.; Mohri, N.; Tani, T.

1999-01-01

This paper describes a new electrical discharge machining method for insulating ceramics using an assisting electrode with either a sinking electrical discharge machine or a wire electrical discharge machine. In this method, the metal sheet or mesh is attached to the ceramic surface as an assisting material for the discharge generation around the insulator surface. When the machining condition changes from the attached material to the workpiece, a cracked carbon layer is formed on the workpiece surface. As this layer has an electrical conductivity, electrical discharge occurs in working oil between the tool electrode and the surface of the workpiece. The carbon is formed from the working oil during this electrical discharge. Even after the material is machined, an electrical discharge occurs in the gap region between the tool electrode and the ceramic because an electrically conductive layer is generated continuously. Insulating ceramics can be machined by the electrical discharge machining method using the above mentioned surface modification phenomenon. In this paper the authors show a machined example demonstrating that the proposed method is available for machining a complex shape on insulating ceramics. Copyright (1999) AD-TECH - International Foundation for the Advancement of Technology Ltd

Fracture strength of three all-ceramic systems: Top-Ceram compared with IPS-Empress and In-Ceram.

Science.gov (United States)

Quran, Firas Al; Haj-Ali, Reem

2012-03-01

The purpose of this study was to investigate the fracture loads and mode of failure of all-ceramic crowns fabricated using Top-Ceram and compare it with all-ceramic crowns fabricated from well-established systems: IPS-Empress II, In-Ceram. Thirty all-ceramic crowns were fabricated; 10 IPS-Empress II, 10 In-Ceram alumina and 10 Top-Ceram. Instron testing machine was used to measure the loads required to introduce fracture of each crown. Mean fracture load for In-Ceram alumina [941.8 (± 221.66) N] was significantly (p > 0.05) higher than those of Top-Ceram and IPS-Empress II. There was no statistically significant difference between Top-Ceram and IPS-Empress II mean fracture loads; 696.20 (+222.20) and 534 (+110.84) N respectively. Core fracture pattern was highest seen in Top- Ceram specimens.

Carbon composites composites with carbon fibers, nanofibers, and nanotubes

CERN Document Server

Chung, Deborah D L

2017-01-01

Carbon Composites: Composites with Carbon Fibers, Nanofibers, and Nanotubes, Second Edition, provides the reader with information on a wide range of carbon fiber composites, including polymer-matrix, metal-matrix, carbon-matrix, ceramic-matrix and cement-matrix composites. In contrast to other books on composites, this work emphasizes materials rather than mechanics. This emphasis reflects the key role of materials science and engineering in the development of composite materials. The applications focus of the book covers both the developing range of structural applications for carbon fiber composites, including military and civil aircraft, automobiles and construction, and non-structural applications, including electromagnetic shielding, sensing/monitoring, vibration damping, energy storage, energy generation, and deicing. In addition to these new application areas, new material in this updated edition includes coverage of cement-matrix composites, carbon nanofibers, carbon matrix precursors, fiber surface ...

Preparation of biomorphic SiC ceramic by carbothermal reduction of oak wood charcoal

International Nuclear Information System (INIS)

Qian Junmin; Wang Jiping; Jin Zhihao

2004-01-01

Highly porous silicon carbide (SiC) ceramic with woodlike microstructure has been prepared at 1400-1600 deg. C by carbothermal reduction reaction of charcoal/silica composites in static argon atmosphere. These composites were fabricated by infiltrating silica sol into a porous biocarbon template from oak wood using a vacuum/pressure infiltration process. The morphology of resulting porous SiC ceramic, as well as the conversion mechanism of wood to porous SiC ceramic, have been investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) techniques. Experimental results show that the biomorphic cellular morphology of oak wood charcoal is remained in the porous SiC ceramic with high precision that consists of β-SiC with traces of α-SiC. Silica in the charcoal/silica composites exists in the cellular pores in form of fibers and rods. The SiC strut material is formed by gas-solid reaction between SiO (g) and C (s) during the charcoal-to-ceramic conversion. The densification of SiC strut material may occur at moderate temperatures and holding time

Preparation of biomorphic SiC ceramic by carbothermal reduction of oak wood charcoal

Energy Technology Data Exchange (ETDEWEB)

Qian Junmin; Wang Jiping; Jin Zhihao

2004-04-25

Highly porous silicon carbide (SiC) ceramic with woodlike microstructure has been prepared at 1400-1600 deg. C by carbothermal reduction reaction of charcoal/silica composites in static argon atmosphere. These composites were fabricated by infiltrating silica sol into a porous biocarbon template from oak wood using a vacuum/pressure infiltration process. The morphology of resulting porous SiC ceramic, as well as the conversion mechanism of wood to porous SiC ceramic, have been investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) techniques. Experimental results show that the biomorphic cellular morphology of oak wood charcoal is remained in the porous SiC ceramic with high precision that consists of {beta}-SiC with traces of {alpha}-SiC. Silica in the charcoal/silica composites exists in the cellular pores in form of fibers and rods. The SiC strut material is formed by gas-solid reaction between SiO (g) and C (s) during the charcoal-to-ceramic conversion. The densification of SiC strut material may occur at moderate temperatures and holding time.

One-Step Synthesis of Hollow Titanate (Sr/Ba Ceramic Fibers for Detoxification of Nerve Agents

Directory of Open Access Journals (Sweden)

Satya R. Agarwal

2012-01-01

Full Text Available Poly(vinyl pyrrolidone(PVP/(strontium/barium acetate/titanium isopropoxide composite fibers were prepared by electrospinning technique via sol-gel process. Diameters of fibers prepared by calcinations of PVP composite fibers were 80–140 nm (solid and 1.2-2.2 μm (hollow fibers prepared by core-shell method. These fibers were characterized using scanning electron microscope (SEM, X-ray diffraction (XRD, and transmission electron microscope (TEM analytical techniques. XRD results showed better crystalline nature of the materials when calcined at higher temperatures. SEM and TEM results clearly showed the formation of hollow submicrometer tubes. The surface area of the samples determined by BET analysis indicated that hollow fibers have ~20% higher surface area than solid fibers. The UV studies indicate better detoxification properties of the hollow fibers compared to solid fibers.

Tensile Stress Rupture Behavior of a Woven Ceramic Matrix Composite in Humid Environments at Intermediate Temperature

National Research Council Canada - National Science Library

LaRochelle, Kevin J

2005-01-01

Stress rupture tests on the Sylramic(TM) fiber with an in-situ layer of boron nitride, boron nitride interphase, and SiC matrix ceramic matrix composite were performed at 550 degrees C and 750 degrees C with 0.0, 0.2...

Performance of Integrated Fiber Optic, Piezoelectric, and Shape Memory Alloy Actuators/Sensors in Thermoset Composites

Science.gov (United States)

Trottier, C. Michael

1996-01-01

Recently, scientists and engineers have investigated the advantages of smart materials and structures by including actuators in material systems for controlling and altering the response of structural environments. Applications of these materials systems include vibration suppression/isolation, precision positioning, damage detection and tunable devices. Some of the embedded materials being investigated for accomplishing these tasks include piezoelectric ceramics, shape memory alloys, and fiber optics. These materials have some benefits and some shortcomings; each is being studied for use in active material design in the SPICES (Synthesis and Processing of Intelligent Cost Effective Structures) Consortium. The focus of this paper concerns the manufacturing aspects of smart structures by incorporating piezoelectric ceramics, shape memory alloys and fiber optics in a reinforced thermoset matrix via resin transfer molding (RTM).

High-efficiency diode-pumped femtosecond Yb:YAG ceramic laser

DEFF Research Database (Denmark)

Zhou, Binbin; Wei, Z.Y.; Zou, Y.W.

2010-01-01

A highly efficient diode-end-pumped femtosecond Yb:yttrium aluminum garnet (YAG) ceramic laser was demonstrated. Pumped by a 968 nm fiber-coupled diode laser, 1.9 W mode-locked output power at a repetition rate of 64.27 MHz was obtained with 3.5 W absorbed pump power, corresponding to a slope...... efficiency of 76%. Our measurement showed that the pulse duration was 418 fs with the central wavelength of 1048 nm....

Multifunctional Next Generation Carbon Nanotube Super Fibers

National Research Council Canada - National Science Library

Ait-Haddou, Hassan

2005-01-01

The goal of this program was to produce continuous strong CNT-based fibers. The production of continuous fibers was met and we have matched 2/3 of the strength of what has been previously reported with CNT-PAN fibers...

Single, composite, and ceramic Nd:YAG 946-nm lasers

Science.gov (United States)

Lan, Rui-Jun; Yang, Guang; Zheng-Ping, Wang

2015-06-01

Single, composite crystal and ceramic continuous wave (CW) 946-nm Nd:YAG lasers are demonstrated, respectively. The ceramic laser behaves better than the crystal laser. With 5-mm long ceramic, a CW output power of 1.46 W is generated with an optical conversion efficiency of 13.9%, while the slope efficiency is 17.9%. The optimal ceramic length for a 946-nm laser is also calculated. Project supported by the National Natural Science Foundation of China (Grant No. 61405171), the Natural Science Foundation of Shandong Province, China (Grant No. ZR2012FQ014), and the Science and Technology Program of the Shandong Higher Education Institutions of China (Grant No. J13LJ05).

Precipitation Coating of Monazite on Woven Ceramic Fibers: 1. Feasibility (Postprint)

Science.gov (United States)

2007-02-01

08 Aug 2006. Paper contains color . 14. ABSTRACT Monazite coatings were deposited on woven cloths and tows of NextelTM 610 fibers by heterogeneous...by dissolving concentrated phosphoric acid ( Fish - er Scientific Co., Pittsburgh, PA) or a combination of lantha- num nitrate (Aldrich Chemical Co...Boccaccini, P. Karapappas, J. M. Marijuan, and C. Kaya, ‘‘ TiO2 Coat- ings on Silicon Carbide Fiber Substrates by Electrophoretic Deposition,’’ J.Mater. Sci

Robust fiber clustering of cerebral fiber bundles in white matter

Science.gov (United States)

Yao, Xufeng; Wang, Yongxiong; Zhuang, Songlin

2014-11-01

Diffusion tensor imaging fiber tracking (DTI-FT) has been widely accepted in the diagnosis and treatment of brain diseases. During the rendering pipeline of specific fiber tracts, the image noise and low resolution of DTI would lead to false propagations. In this paper, we propose a robust fiber clustering (FC) approach to diminish false fibers from one fiber tract. Our algorithm consists of three steps. Firstly, the optimized fiber assignment continuous tracking (FACT) is implemented to reconstruct one fiber tract; and then each curved fiber in the fiber tract is mapped to a point by kernel principal component analysis (KPCA); finally, the point clouds of fiber tract are clustered by hierarchical clustering which could distinguish false fibers from true fibers in one tract. In our experiment, the corticospinal tract (CST) in one case of human data in vivo was used to validate our method. Our method showed reliable capability in decreasing the false fibers in one tract. In conclusion, our method could effectively optimize the visualization of fiber bundles and would help a lot in the field of fiber evaluation.

Structure recognition from high resolution images of ceramic composites

Energy Technology Data Exchange (ETDEWEB)

Ushizima, Daniela; Perciano, Talita; Krishnan, Harinarayan; Loring, Burlen; Bale, Hrishikesh; Parkinson, Dilworth; Sethian, James

2015-01-05

Fibers provide exceptional strength-to-weight ratio capabilities when woven into ceramic composites, transforming them into materials with exceptional resistance to high temperature, and high strength combined with improved fracture toughness. Microcracks are inevitable when the material is under strain, which can be imaged using synchrotron X-ray computed micro-tomography (mu-CT) for assessment of material mechanical toughness variation. An important part of this analysis is to recognize fibrillar features. This paper presents algorithms for detecting and quantifying composite cracks and fiber breaks from high-resolution image stacks. First, we propose recognition algorithms to identify the different structures of the composite, including matrix cracks and fibers breaks. Second, we introduce our package F3D for fast filtering of large 3D imagery, implemented in OpenCL to take advantage of graphic cards. Results show that our algorithms automatically identify micro-damage and that the GPU-based implementation introduced here takes minutes, being 17x faster than similar tools on a typical image file.

Mechanical properties of permeable materials with an organized structure on the base of continuous metal fibers

International Nuclear Information System (INIS)

Karpinos, D.M.; Rutkovskij, A.E.; Zorin, V.A.; Ivanchuk, A.A.

1979-01-01

The mechanical properties were studied for permeable fibrous materials with an organized structure on the base of continuous metal fibers (from Kh18N9T steel) subjected to preliminary reprocessing volumetric net half-finished products. The effect of geometrical parameters of the net half-finished products and of their orientation in packing are shown to affect the mechanical properties within a wide range of porosities

Nuclear Magnetic Resonance Used to Quantify the Effect of Pyrolysis Conditions on the Oxidative Stability of Silicon Oxycarbide Ceramics

Science.gov (United States)

1996-01-01

This work was undertaken in support of the Low Cost Ceramic Composite Virtual Company, (LC^3), whose members include Northrop Grumman Corporation, AlliedSignal Inc., and Allison Advanced Development Company. LC^3 is a cost-shared effort funded by the Advanced Research Projects Agency (ARPA) and the LC^3 participants to develop a low-cost fabrication methodology for manufacturing ceramic matrix composite structural components. The program, which is being administered by the U.S. Air Force Wright Laboratory Materials Directorate, is focused on demonstrating a ceramic matrix composite turbine seal for a regional aircraft engine. This part is to be fabricated by resin transfer molding of a siloxane polymer into a fiber preform that will be transformed into a ceramic by pyrolytic conversion.

[Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

Science.gov (United States)

Sentürk, U; Perka, C

2015-04-01

The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

Portfolio: Ceramics.

Science.gov (United States)

Hardy, Jane; And Others

1982-01-01

Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

Carbon Fiber Mirror for a CubeSat Telescope

Science.gov (United States)

Kim, Young-Soo; Jang, Jeong Gyun; Kim, Jihun; Nam, Uk Won

2017-08-01

Telescope mirrors made by carbon fibers have been increasingly used especially for space applications, and they may replace the traditional glass mirrors. Glass mirrors are easy to fabricate, but needed to be carefully handled as they are brittle. Other materials have also been considered for telescope mirrors, such as metals, plastics, and liquids even. However glass and glass ceramics are still commonly and dominantly used.Carbon fiber has mainly been used for mechanical supports like truss structure and telescope tubes, as it is stiff and light-weight. It can also be a good material for telescope mirrors, as it has additional merits of non-brittle and very low thermal expansion. Therefore, carbon fiber mirror would be suitable for space telescopes which should endure the harsh vibration conditions during launch.A light-weight telescope made by carbon fiber has been designed for a small satellite which would have much less weight than conventional ones. In this poster, mirror materials are reviewed, and a design of carbon fiber telescope is presented and discussed.

Processing and characterization of ceramic superconductor/polymer composites

International Nuclear Information System (INIS)

Kander, R.G.; Namboodri, S.L.

1993-01-01

One way to more easily process a brittle high-temperature ceramic superconductor into a useful structure is to combine it with a polymer to form a composite material. Processing of polymer-based composites into complex shapes is well established and relatively easy when compared with traditional ceramic processing unit operations. In addition, incorporating a ceramic superconductor into a polymer matrix can improve mechanical performance as compared with a monolithic ceramic. Finally, because ceramic superconductors are susceptible to attack by moisture, a polymer-based composite structure can also provide protection from deleterious environmental effects. This paper focuses on the processing and subsequent characterization of ceramic superconductor/polymer composites designed primarily for electromagnetic shielding and diamagnetic applications. YBa 2 Cu 3 O 7-x [YBCO] ceramic superconductor is combined with poly(methyl methacrylate) [PMMA] to form novel composite structures. Composite structures have been molded with both a discontinuous superconducting phase (i.e., ceramic particulate reinforced polymers) and with a continuous superconducting phase (i.e., polymer infiltrated porous ceramics). Characterization of these composite structures includes the determination of diamagnetic strength, electromagnetic shielding effectiveness, mechanical performance, and environmental resistance. The goal of this program is to produce a composite structure with increased mechanical integrity and environmental resistance at liquid nitrogen temperatures without compromising the electromagnetic shielding and diamagnetic properties of the superconducting phase. Composites structures of this type are potentially useful in numerous magnetic applications including electromagnetic shielding, magnetic sensors, energy storage, magnetic levitation, and motor windings

Fabrication of fiber composites with a MAX phase matrix by reactive melt infiltration

International Nuclear Information System (INIS)

Lenz, F; Krenkel, W

2011-01-01

Due to the inherent brittleness of ceramics it is very desirable to increase the damage tolerance of ceramics. The ternary MAX phases are a promising group of materials with high fracture toughness. The topic of this study is the development of ceramic matrix composites (CMCs) with a matrix containing MAX phases, to achieve a damage tolerant structural composite material. For this purpose carbon fiber reinforced preforms with a carbon-titanium carbide matrix (C/C-TiC) were developed and infiltrated with silicon by a pressureless reactive melt infiltration. Finally liquid silicon caused the formation of SiC, TiSi 2 and Ti 3 SiC 2 in the matrix of the composite.

Surface modification of ceramics. Ceramics no hyomen kaishitsu

Energy Technology Data Exchange (ETDEWEB)

Hioki, T. (Toyota Central Research and Development Labs., Inc., Nagoya (Japan))

1993-07-05

Surface modification of ceramics and some study results using in implantation in surface modification are introduced. The mechanical properties (strength, fracture toughness, flaw resistance) of ceramics was improved and crack was repaired using surface modification by ion implantation. It is predicted that friction and wear properties are considerably affected because the hardness of ceramics is changed by ion implantation. Cementing and metalization are effective as methods for interface modification and the improvement of the adhesion power of the interface between metal and ceramic is their example. It was revealed that the improvement of mechanical properties of ceramics was achieved if appropriate surface modification was carried out. The market of ceramics mechanical parts is still small, therefore, the present situation is that the field of activities for surface modification of ceramics is also narrow. However, it is thought that in future, ceramics use may be promoted surely in the field like medicine and mechatronics. 8 refs., 4 figs.

Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic

International Nuclear Information System (INIS)

Reau, A.

2008-01-01

Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC f /SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC f /SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

Mallow Fiber-Reinforced Epoxy Composites in Multilayered Armor for Personal Ballistic Protection

Science.gov (United States)

Nascimento, Lucio Fábio Cassiano; Louro, Luis Henrique Leme; Monteiro, Sergio Neves; Lima, Édio Pereira; da Luz, Fernanda Santos

2017-10-01

Lighter and less expensive polymer composites reinforced with natural fibers have been investigated as possible components of a multilayered armor system (MAS) for personal protection against high-velocity ammunition. Their ballistic performance was consistently found comparable with that of conventional Kevlar® synthetic aramid fiber. Among the numerous existing natural fibers with the potential for reinforcing polymer composites to replace Kevlar® in MAS, mallow fiber has not been fully investigated. Thus, the objective of this work is to evaluate the ballistic performance of epoxy composites reinforced with 30 vol.% of aligned mallow fibers as a second MAS layer backing a front ceramic plate. The results using high-velocity 7.62 ammunition show a similar indentation to a Kevlar® layer with the same thickness. An impedance matching calculation supports the similar ballistic performance of mallow fiber composite and Kevlar®. Reduced MAS costs associated with the mallow fiber composite are practical advantages over Kevlar®.

Superconducting YBa2Cu3O7-x fibers from the thermoplastic gel method

International Nuclear Information System (INIS)

Uchikawa, F.; Mackenzie, J.D.

1989-01-01

The successful fabrication of ceramic superconducting YBa 2 Cu 3 O 7-x fibers has been investigated. A new method was proposed for synthesis of the fibers through a solution route. The thermoplastic gels were synthesized using Y, Ba, Cu, ethoxides, and diethylenetriamine. The fibers were drawn from the reheated gels. The fibers were characterized by x-ray diffraction, SEM, and shrinkage ratio measurements. The fired and then annealed fiber is shown to have a superconducting transition temperature of 91 K (onset) and zero resistance temperature of 84 K. With regard to the fired fibers, it is found that the surface area increased and superconducting transition temperature decreased with increasing organic content in the initial gel. The usefulness of this method is shown and the structure of the synthesized gel is discussed

Temperature Dependence of Electrical Resistance of Woven Melt-Infiltrated SiCf/SiC Ceramic Matrix Composites

Science.gov (United States)

Appleby, Matthew P.; Morscher, Gregory N.; Zhu, Dongming

2016-01-01

Recent studies have successfully shown the use of electrical resistance (ER)measurements to monitor room temperature damage accumulation in SiC fiber reinforced SiC matrix composites (SiCf/SiC) Ceramic Matrix Composites (CMCs). In order to determine the feasibility of resistance monitoring at elevated temperatures, the present work investigates the temperature dependent electrical response of various MI (Melt Infiltrated)-CVI (Chemical Vapor Infiltrated) SiC/SiC composites containing Hi-Nicalon Type S, Tyranno ZMI and SA reinforcing fibers. Test were conducted using a commercially available isothermal testing apparatus as well as a novel, laser-based heating approach developed to more accurately simulate thermomechanical testing of CMCs. Secondly, a post-test inspection technique is demonstrated to show the effect of high-temperature exposure on electrical properties. Analysis was performed to determine the respective contribution of the fiber and matrix to the overall composite conductivity at elevated temperatures. It was concluded that because the silicon-rich matrix material dominates the electrical response at high temperature, ER monitoring would continue to be a feasible method for monitoring stress dependent matrix cracking of melt-infiltrated SiC/SiC composites under high temperature mechanical testing conditions. Finally, the effect of thermal gradients generated during localized heating of tensile coupons on overall electrical response of the composite is determined.

Continuous liquid level detection based on two parallel plastic optical fibers in a helical structure

Science.gov (United States)

Zhang, Yingzi; Hou, Yulong; Zhang, Yanjun; Hu, Yanjun; Zhang, Liang; Gao, Xiaolong; Zhang, Huixin; Liu, Wenyi

2018-02-01

A simple and low-cost continuous liquid-level sensor based on two parallel plastic optical fibers (POFs) in a helical structure is presented. The change in the liquid level is determined by measuring the side-coupling power in the passive fiber. The side-coupling ratio is increased by just filling the gap between the two POFs with ultraviolet-curable optical cement, making the proposed sensor competitive. The experimental results show that the side-coupling power declines as the liquid level rises. The sensitivity and the measurement range are flexible and affected by the geometric parameters of the helical structure. A higher sensitivity of 0.0208 μW/mm is acquired for a smaller curvature radius of 5 mm, and the measurement range can be expanded to 120 mm by enlarging the screw pitch to 40 mm. In addition, the reversibility and temperature dependence are studied. The proposed sensor is a cost-effective solution offering the advantages of a simple fabrication process, good reversibility, and compensable temperature dependence.

Status of fiber lasers study of on ytterbium doped fiber laser and laser spectroscopy of doped fibers

International Nuclear Information System (INIS)

Magne, S.

1994-07-01

This work shows all the advantages and drawbacks of the rare-earth-doped fiber lasers and fiber optical amplifiers, pointing out their potential use for instrumentation and optical fiber sensor technology. The theory of light propagation in optical fibers is presented in order to understand the manufacturing methods. A comparative study of preform surface and concentration analysis is performed. The gain behaviour is also thoroughly examined. A synthesis of all technological parameters of the fiber laser is then established and all technologies of the constituting integrated components are reviewed and compared. The experimental techniques mainly involve: site selective excitation tunability, cooperative luminescence, oxidation state changes induced by gamma irradiation, ytterbium-doped mono-mode continuous wave tunable three-level fiber laser. (TEC). 622 refs., 176 figs

Glass and Glass-Ceramic Materials from Simulated Composition of Lunar and Martian Soils: Selected Properties and Potential Applications

Science.gov (United States)

Ray, C. S.; Sen, S.; Reis, S. T.; Kim, C. W.

2005-01-01

In-situ resource processing and utilization on planetary bodies is an important and integral part of NASA's space exploration program. Within this scope and context, our general effort is primarily aimed at developing glass and glass-ceramic type materials using lunar and martian soils, and exploring various applications of these materials for planetary surface operations. Our preliminary work to date have demonstrated that glasses can be successfully prepared from melts of the simulated composition of both lunar and martian soils, and the melts have a viscosity-temperature window appropriate for drawing continuous glass fibers. The glasses are shown to have the potential for immobilizing certain types of nuclear wastes without deteriorating their chemical durability and thermal stability. This has a direct impact on successfully and economically disposing nuclear waste generated from a nuclear power plant on a planetary surface. In addition, these materials display characteristics that can be manipulated using appropriate processing protocols to develop glassy or glass-ceramic magnets. Also discussed in this presentation are other potential applications along with a few selected thermal, chemical, and structural properties as evaluated up to this time for these materials.

3D-WOVEN FIBER-REINFORCED COMPOSITE FOR CAD/CAM DENTAL APPLICATION.

Science.gov (United States)

Petersen, Richard; Liu, Perng-Ru

2016-05-01

Three-dimensional (3D)-woven noncrimp fiber-reinforced composite (FRC) was tested for mechanical properties in the two principal directions of the main XY plane and compared to different Computer-Aided-Design/Computer-Aided-Machining (CAD/CAM) Dental Materials. The Dental Materials included ceramic with Vitablock Mark II®, ProCAD®, InCeram® Spinel, InCeram® Alumina and InCeram® Zirconia in addition to a resin-based 3M Corp. Paradigm® particulate-filled composite. Alternate material controls included Coors 300 Alumina Ceramic and a tungsten carbide 22% cobalt cermet. The 3D-woven FRC was vacuum assisted resin transfer molding processed as a one-depth-thickness ~19-mm preform with a vinyl-ester resin and cut into blocks similar to the commercial CAD/CAM Dental Materials. Mechanical test samples prepared for a flexural three-point span length of 10.0 mm were sectioned for minimum-depth cuts to compare machinability and fracture resistance between groups. 3D-woven FRC improved mechanical properties with significant statistical differences over all CAD/CAM Dental Materials and Coors Alumina Ceramic for flexural strength (p<0.001), resilience (p<0.05), work of fracture (p<0.001), strain energy release (p<0.05), critical stress intensity factor (p<0.001) and strain (p<0.001).

Continuous microwave regeneration apparatus for absorption media

Science.gov (United States)

Smith, Douglas D.

1999-01-01

A method and apparatus for continuously drying and regenerating ceramic beads for use in process gas moisture drying operations such as glove boxes. A microwave energy source is coupled to a process chamber to internally heat the ceramic beads and vaporize moisture contained therein. In a preferred embodiment, the moisture laden ceramic beads are conveyed toward the microwave source by a screw mechanism. The regenerated beads flow down outside of the screw mechanism and are available to absorb additional moisture.

Part I. Corrosion studies of continuous alumina fiber reinforced aluminum-matrix composites. Part II. Galvanic corrosion between continuous alumina fiber reinforced aluminum-matrix composites and 4340 steel

Science.gov (United States)

Zhu, Jun

Part I. The corrosion performance of continuous alumina fiber reinforced aluminum-matrix composites (CF-AMCs) was investigated in both the laboratory and field environments by comparing them with their respective monolithic matrix alloys, i.e., pure Al, A1-2wt%Cu T6, and Al 6061 T6. The corrosion initiation sites were identified by monitoring the changes in the surface morphology. Corrosion current densities and pH profiles at localized corrosion sites were measured using the scanning-vibrating electrode technique and the scanning ion-selective electrode technique, respectively. The corrosion damage of the materials immersed in various electrolytes, as well as those exposed in a humidity chamber and outdoor environments, was evaluated. Potentiodynamic polarization behavior was also studied. The corrosion initiation for the composites in 3.15 wt% NaCl occurred primarily around the Fe-rich intermetallic particles, which preferentially existed around the fiber/matrix interface on the composites. The corrosion initiation sites were also caused by physical damage (e.g., localized deformation) to the composite surface. At localized corrosion sites, the buildup of acidity was enhanced by the formation of micro-crevices resulting from fibers left in relief as the matrix corroded. The composites that were tested in exposure experiments exhibited higher corrosion rates than their monolithic alloys. The composites and their monolithic alloys were subjected to pitting corrosion when anodically polarized in the 3.15 wt% NaCl, while they passivated when anodically polarized in 0.5 M Na2SO4. The experimental results indicated that the composites exhibited inferior corrosion resistance compared to their monolithic matrix alloys. Part II. Galvanic corrosion studies were conducted on CF-AMCs coupled to 4340 steel since CF-AMCs have low density and excellent mechanical properties and are being considered as potential jacketing materials for reinforcing steel gun barrels. Coupled and

In vitro cytotoxicity of Manville Code 100 glass fibers: Effect of fiber length on human alveolar macrophages

Directory of Open Access Journals (Sweden)

Jones William

2006-03-01

Full Text Available Abstract Background Synthetic vitreous fibers (SVFs are inorganic noncrystalline materials widely used in residential and industrial settings for insulation, filtration, and reinforcement purposes. SVFs conventionally include three major categories: fibrous glass, rock/slag/stone (mineral wool, and ceramic fibers. Previous in vitro studies from our laboratory demonstrated length-dependent cytotoxic effects of glass fibers on rat alveolar macrophages which were possibly associated with incomplete phagocytosis of fibers ≥ 17 μm in length. The purpose of this study was to examine the influence of fiber length on primary human alveolar macrophages, which are larger in diameter than rat macrophages, using length-classified Manville Code 100 glass fibers (8, 10, 16, and 20 μm. It was hypothesized that complete engulfment of fibers by human alveolar macrophages could decrease fiber cytotoxicity; i.e. shorter fibers that can be completely engulfed might not be as cytotoxic as longer fibers. Human alveolar macrophages, obtained by segmental bronchoalveolar lavage of healthy, non-smoking volunteers, were treated with three different concentrations (determined by fiber number of the sized fibers in vitro. Cytotoxicity was assessed by monitoring cytosolic lactate dehydrogenase release and loss of function as indicated by a decrease in zymosan-stimulated chemiluminescence. Results Microscopic analysis indicated that human alveolar macrophages completely engulfed glass fibers of the 20 μm length. All fiber length fractions tested exhibited equal cytotoxicity on a per fiber basis, i.e. increasing lactate dehydrogenase and decreasing chemiluminescence in the same concentration-dependent fashion. Conclusion The data suggest that due to the larger diameter of human alveolar macrophages, compared to rat alveolar macrophages, complete phagocytosis of longer fibers can occur with the human cells. Neither incomplete phagocytosis nor length-dependent toxicity was

MAX Phase Modified SiC Composites for Ceramic-Metal Hybrid Cladding Tubes

International Nuclear Information System (INIS)

Jung, Yang-Il; Kim, Sun-Han; Park, Dong-Jun; Park, Jeong-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun

2015-01-01

A metal-ceramic hybrid cladding consists of an inner zirconium tube, and an outer SiC fiber-matrix SiC ceramic composite with surface coating as shown in Fig. 1 (left-hand side). The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. In addition, the outermost layer prevents the dissolution of SiC during normal operation. On the other hand, a ceramic-metal hybrid cladding consists of an outer zirconium tube, and an inner SiC ceramic composite as shown in Fig. 1 (right-hand side). The outer zirconium protects the fuel rod from a corrosion during reactor operation, as in the present fuel claddings. The inner SiC composite, additionally, is designed to resist the severe oxidation under a postulated accident condition of a high-temperature steam environment. Reaction-bonded SiC was fabricated by modifying the matrix as the MAX phase. The formation of Ti 3 SiC 2 was investigated depending on the compositions of the preform and melt. In most cases, TiSi 2 was the preferential phase because of its lowest melting point in the Ti-Si-C system. The evidence of Ti 3 SiC 2 was the connection with the pressurizing

Challenges and Opportunities in Reactive Processing and Applications of Advanced Ceramic Materials

Science.gov (United States)

Singh, Mrityunjay

2003-01-01

Recently, there has been a great deal of interest in the research, development, and commercialization of innovative synthesis and processing technologies for advanced ceramics and composite materials. Reactive processing approaches have been actively considered due to their robustness, flexibility, and affordability. A wide variety of silicon carbide-based advanced ceramics and composites are currently being fabricated using the processing approaches involving reactive infiltration of liquid and gaseous species into engineered fibrous or microporous carbon performs. The microporous carbon performs have been fabricated using the temperature induced phase separation and pyrolysis of two phase organic (resin-pore former) mixtures and fiber reinforcement of carbon and ceramic particulate bodies. In addition, pyrolyzed native plant cellulose tissues also provide unique carbon templates for manufacturing of non-oxide and oxide ceramics. In spite of great interest in this technology due to their affordability and robustness, there is a lack of scientific basis for process understanding and many technical challenges still remain. The influence of perform properties and other parameters on the resulting microstructure and properties of final material is not well understood. In this presentation, mechanism of silicon-carbon reaction in various systems and the effect of perform microstructure on the mechanical properties of advanced silicon carbide based materials will be discussed. Various examples of applications of reactively processed advanced silicon carbide ceramics and composite materials will be presented.

Metal-ceramic alloys in dentistry: a review.

Science.gov (United States)

Roberts, Howard W; Berzins, David W; Moore, B Keith; Charlton, David G

2009-02-01

The purpose of this article is to review basic information about the alloys used for fabricating metal-ceramic restorations in dentistry. Their compositions, properties, advantages, and disadvantages are presented and compared. In addition to reviewing traditional noble-metal and base-metal metal-ceramic alloys, titanium and gold composite alloys are also discussed. A broad search of the published literature was performed using Medline to identify pertinent current articles on metal-ceramic alloys as well as articles providing a historical background about the development of these alloys. Textbooks, the internet, and manufacturers' literature were also used to supplement this information. The review discusses traditional as well as more recently-developed alloys and technologies used in dentistry for fabricating metal-ceramic restorations. Clear advantages and disadvantages for these alloy types are provided and discussed as well as the role that compositional variations have on the alloys' performance. This information should enable clinicians and technicians to easily identify the important physical properties of each type and their primary clinical indications. A number of alloys and metals are available for metal-ceramic use in dentistry. Each has its advantages and disadvantages, primarily based on its specific composition. Continuing research and development are resulting in the production of new technologies and products, giving clinicians even more choices in designing and fabricating metal-ceramic restorations.

Ceramic Matrix Composite (CMC) Materials Characterization

Science.gov (United States)

Calomino, Anthony

2001-01-01

Under the former NASA EPM Program, much initial progress was made in identifying constituent materials and processes for SiC/SiC ceramic composite hot-section components. This presentation discusses the performance benefits of these approaches and elaborates on further constituent and property improvements made under NASA UEET. These include specific treatments at NASA that significantly improve the creep and environmental resistance of the Sylramic(TM) SiC fiber as well as the thermal conductivity and creep resistance of the CVI Sic matrix. Also discussed are recent findings concerning the beneficial effects of certain 2D-fabric architectures and carbon between the BN interphase coating and Sic matrix.

Ceramic Matrix Composite (CMC) Materials Development

Science.gov (United States)

DiCarlo, James

2001-01-01

Under the former NASA EPM Program, much initial progress was made in identifying constituent materials and processes for SiC/SiC ceramic composite hot-section components. This presentation discusses the performance benefits of these approaches and elaborates on further constituent and property improvements made under NASA UEET. These include specific treatments at NASA that significantly improve the creep and environmental resistance of the Sylramic(TM) Sic fiber as well as the thermal conductivity and creep resistance of the CVI Sic matrix. Also discussed are recent findings concerning the beneficial effects of certain 2D-fabric architectures and carbon between the BN interphase coating and Sic matrix.

A high temperature testing system for ceramic composites

Science.gov (United States)

Hemann, John

1994-01-01

Ceramic composites are presently being developed for high temperature use in heat engine and space power system applications. The operating temperature range is expected to be 1090 to 1650 C (2000 F to 3000 F). Very little material data is available at these temperatures and, therefore, it is desirable to thoroughly characterize the basic unidirectional fiber reinforced ceramic composite. This includes testing mainly for mechanical material properties at high temperatures. The proper conduct of such characterization tests requires the development of a tensile testing system includes unique gripping, heating, and strain measuring devices which require special considerations. The system also requires an optimized specimen shape. The purpose of this paper is to review various techniques for measuring displacements or strains, preferably at elevated temperatures. Due to current equipment limitations it is assumed that the specimen is to be tested at a temperature of 1430 C (2600F) in an oxidizing atmosphere. For the most part, previous high temperature material characterization tests, such as flexure and tensile tests, have been performed in inert atmospheres. Due to the harsh environment in which the ceramic specimen is to be tested, many conventional strain measuring techniques can not be applied. Initially a brief description of the more commonly used mechanical strain measuring techniques is given. Major advantages and disadvantages with their application to high temperature tensile testing of ceramic composites are discussed. Next, a general overview is given for various optical techniques. Advantages and disadvantages which are common to these techniques are noted. The optical methods for measuring strain or displacement are categorized into two sections. These include real-time techniques. Finally, an optical technique which offers optimum performance with the high temperature tensile testing of ceramic composites is recommended.

Cobra Fiber-Optic Positioner Upgrade

Science.gov (United States)

Fisher, Charles D.; Braun, David F.; Kaluzny, Joel V.

2013-01-01

A prime focus spectrometer (PFS), along with corrective optics, will mount in place of the secondary mirror of the Subaru telescope on Mauna Kea, Hawaii. This will allow simultaneous observations of cosmologic targets. It will enable large-scale galactic archeology and dark energy surveys to help unlock the secrets of the universe. To perform these cosmologic surveys, an array of 2,400 optical fibers needs to be independently positioned within the 498-mm-diameter focal plane of the PFS instrument to collect light from galaxies and stars for spectrographic analyses. To allow for independent re-positioning of the fibers, a very small positioner (7.7 mm in diameter) is required. One hundred percent coverage of the focal plane is also required, so these small actuators need to cover a patrol region of 9.5 mm in diameter. To optimize the amount of light that can be collected, the fibers need to be placed within 5 micrometers of their intended target (either a star or galaxy). The Cobra Fiber Positioner was designed to meet the size and accuracy requirements stated above. Cobra is a two-degrees-of-freedom mechanism that can position an optical fiber in the focal plane of the PFS instrument to a precision of 5 micrometers. It is a theta-phi style positioner containing two rotary piezo tube motors with one offset from the other, which enables the optic fibers to be placed anywhere in a small circular patrol region. The patrol region of the actuator is such that the array of 2,400 positioners allows for full coverage of the instrument focal plane by overlapping the patrol areas. A second-generation Cobra positioner was designed based on lessons learned from the original prototype built in 2009. Improvements were made to the precision of the ceramic motor parts, and hard stops were redesigned to minimize friction and prevent jamming. These changes resulted in reducing the number of move iterations required to position the optical fiber within 5 micrometers of its target. At

High-power fiber-coupled pump lasers for fiber lasers

Science.gov (United States)

Kasai, Yohei; Aizawa, Takuya; Tanaka, Daiichiro

2018-02-01

We present high-power fiber-coupled pump modules utilized effectively for ultra-high power single-mode (SM) fiber lasers. Maximum output power of 392 W was achieved at 23 A for 915 nm pump, and 394 W for 976 nm pump. Fiber core diameter is 118 μm and case temperature is 25deg. C. Polarization multiplexing technique was newly applied to our optical system. High-reliability of the laser diodes (LD) at high-power operation has been demonstrated by aging tests. Advanced package structure was developed that manages uncoupled light around input end of the fiber. 800 hours continuous drive with uncoupled light power of 100 W has been achieved.

Simulation of Glass Fiber Forming Processes

DEFF Research Database (Denmark)

Von der Ohe, Renate

Two glass fiber forming processes have been simulated using FEM, which are the drawing of continuous glass fibers for reinforcement purposes and the spinning of discontinuous glass fibers - stone wool for insulation. The aim of this work was to set up a numerical model for each process, and to use...... this model in finding relationships between the production conditions and the resulting fiber properties. For both processes, a free surface with large deformation and radiative and convective heat transfer must be taken into account. The continuous fiber drawing has been simulated successfully......, and parametric studies have been made. Several properties that characterize the process have been calculated, and the relationship between the fictive temperature and the cooling rate of the fibers has been found. The model for the discontinuous fiber spinning was brought to the limits of the commercial code...

Ballistic Performance of Porous Ceramic Thermal Protection Systems at 9 km/s

Science.gov (United States)

Miller, Joshua E.; Bohl, W. E.; Foreman, C. D.; Christiansen, Eric L.; Davis, B. A.

2009-01-01

Porous-ceramic, thermal-protection-systems are used heavily in current reentry vehicles like the Orbiter, and they are currently being proposed for the next generation of manned spacecraft, Orion. These materials insulate the structural components and sensitive electronic components of a spacecraft against the intense thermal environments of atmospheric reentry. Furthermore, these materials are also highly exposed to space environmental hazards like meteoroid and orbital debris impacts. This paper discusses recent impact testing up to 9 km/s on ceramic tiles similar to those used on the Orbiter. These tiles have a porous-batting of nominally 8 lb/cubic ft alumina-fiber-enhanced-thermal-barrier (AETB8) insulating material coated with a damage-resistant, toughened-unipiece-fibrous-insulation (TUFI) layer.

Characterization of mechanical damage mechanisms in ceramic composite materials. Technical report, 23 May 1987-24 May 1988

Energy Technology Data Exchange (ETDEWEB)

Lankford, J.

1988-09-01

High-strain-rate compressive failure mechanisms in fiber-reinforced ceramic-matrix composite materials were characterized. These are contrasted with composite damage development at low-strain rates, and with the dynamic failure of monolithic ceramics. It is shown that it is possible to derive major strain-rate strengthening benefits if a major fraction of the fiber reinforcement is aligned with the load axis. This effect considerably exceeds the inertial microfracture strengthening observed in monolithic ceramics, and non-aligned composites. Its basis is shown to be the trans-specimen propagation time period for heterogeneously-nucleated, high-strain kink bands. A brief study on zirconia focused on the remarkable inverse strength-strain rate result previously observed for both fully and partially-stabilized zirconia single crystals, whereby the strength decreased with increasing strain rate. Based on the hypothesis that the suppression of microplastic flow, hence, local stress relaxation, might be responsible for this behavior, fully stabilized (i.e., non-transformable) specimens were strain-gaged and subjected to compressive microstrain. The rather stunning observation was that the crystals are highly microplastic, exhibiting plastic yield on loading and anelasticity and reverse plasticity upon unloading. These results clearly support the hypothesis that with increasing strain rate, microcracking is favored at the expense of microplasticity.

Polyester fibers can be rendered calcium phosphate-binding by surface functionalization with bisphosphonate groups.

NARCIS (Netherlands)

Polini, A.; Petre, D.G.; Iafisco, M.; Lacerda Schickert, S. de; Tampieri, A.; Beucken, J.J. van den; Leeuwenburgh, S.C.G.

2017-01-01

Fibers are often used as structural elements to improve the mechanical properties of materials such as brittle ceramic matrices by facilitating the dissipation of energy. However, this energy dissipation is mainly controlled by the interface between the two components, and a poorly designed

Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

Science.gov (United States)

Tiwari, Shruti

The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

Method of forming a ceramic matrix composite and a ceramic matrix component

Science.gov (United States)

de Diego, Peter; Zhang, James

2017-05-30

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

A label-free fiber-optic Turbidity Affinity Sensor (TAS) for continuous glucose monitoring.

Science.gov (United States)

Dutt-Ballerstadt, Ralph; Evans, Colton; Pillai, Arun P; Gowda, Ashok

2014-11-15

In this paper, we describe the concept of a novel implantable fiber-optic Turbidity Affinity Sensor (TAS) and report on the findings of its in-vitro performance for continuous glucose monitoring. The sensing mechanism of the TAS is based on glucose-specific changes in light scattering (turbidity) of a hydrogel suspension consisting of small particles made of crosslinked dextran (Sephadex G100), and a glucose- and mannose-specific binding protein - Concanavalin A (ConA). The binding of ConA to Sephadex particles results in a significant turbidity increase that is much greater than the turbidity contribution by the individual components. The turbidity of the TAS was measured by determining the intensity of light passing through the suspension enclosed within a small semi-permeable hollow fiber (OD: 220 μm, membrane thickness: 20 μm, molecular weight cut-off: 10 kDa) using fiber optics. The intensity of measured light of the TAS was proportional to the glucose concentration over the concentration range from 50mg/dL to 400mg/dL in PBS and whole blood at 37°C (R>0.96). The response time was approximately 4 min. The stability of the glucose response of the TAS decreased only slightly (by 20%) over an 8-day study period at 37°C. In conclusion, this study demonstrated proof-of-concept of the TAS for interstitial glucose monitoring. Due to the large signal amplitude of the turbidity change, and the lack of need for wavelength-specific emission and excitation filters, a very small, robust and compact TAS device with an extremely short optical pathlength could be feasibly designed and implemented for in-vivo glucose monitoring in people with diabetes. Copyright © 2014 Elsevier B.V. All rights reserved.

Simulation and performance study of ceramic THGEM

Science.gov (United States)

Yan, Jia-Qing; Xie, Yu-Guang; Hu, Tao; Lu, Jun-Guang; Zhou, Li; Qu, Guo-Pu; Cai, Xiao; Niu, Shun-Li; Chen, Hai-Tao

2015-06-01

THGEMs based on a ceramic substrate have been successfully developed for neutron and single photon detection. The influences on thermal neutron scattering and internal radioactivity of both ceramic and FR-4 substrates were studied and compared. The ceramic THGEMs are homemade, of 200 μm hole diameter, 600 μm pitch, 200 μm thickness, 80 μm rim, and 50 mm×50 mm sensitive area. FR-4 THGEMs with the same geometry were used as a reference. The gas gain, energy resolution and gain stability were measured in different gas mixtures using 5.9 keV X-rays. The maximum gain of a single layer ceramic THGEM reaches 6×104 and 1.5×104 at Ne+CH4=95:5 and Ar + i-C4H10 = 97:3, respectively. The energy resolution is better than 24%. Good gain stability was obtained during a more than 100 hour continuous test in Ar+CO2 = 80:20. By using a 239Pu source, the alpha deposited energy spectrum and gain curve of the ceramic THGEM were measured. Supported by National Natural Science Foundation of China (11205173) and State Key Laboratory of Particle Detection and Electronics (H9294206TD)

Study of loading/air back-pulse cleaning cycles on the performance of ceramic membrane filters

International Nuclear Information System (INIS)

Waggoner, Charles; Alderman, Steven; Parsons, Michael; Hogoncamp, Kristina; Alderman, Steven

2007-01-01

Available in abstract form only. Full text of publication follows: The most commonly identified threats to conventional glass fiber HEPA filter performance are moisture and rapid blinding of filters by smoke. Regenerable filter media composed of ceramics or sintered metal can be utilized as pre-filters to protect the more vulnerable glass fiber HEPA filters in the event of upset conditions. Additionally, used in a pre-filtering application, the use of these regenerable filters can potentially extend the lifetime of conventional units. A series of tests have been conducted using CeraMem ceramic membrane filters in an effort to evaluate their performance after repeated loading and air back pulse cleaning. This was done in an effort to access filter performance after repeated loading/cleaning cycles. The filters were loaded using a solid potassium chloride aerosol challenge. The filters were evaluated for pressure drop and filtering efficiency changes from one cleaning cycle to the next. Additionally, the particle size distribution of the aerosol penetrating the filters was measured. (authors)

NMR and MRI of continuously dissolved hyperpolarized {sup 129}Xe by means of hollow fibers

Energy Technology Data Exchange (ETDEWEB)

Amor, Nadia; Kueppers, Markus; Bluemich, Bernhard [ITMC of RWTH Aachen University (Germany); Hamilton, Kathrin; Schmitz-Rode, Thomas; Steinseifer, Ulrich [HIA of RWTH Aachen University (Germany); Appelt, Stephan [Research Center Juelich (Germany)

2011-07-01

Various methods of hyperpolarizing (HP) spin systems have been developed during the last years to increase the intrinsically low sensitivity of NMR by several orders of magnitude. Among them is the hyperpolarization of {sup 129}Xe via Spin Exchange Optical Pumping (SEOP). NMR of HP {sup 129}Xe is of great interest because of its good solubility and its very sensitive chemical shift. The main obstacle for many applications is the efficient and continuous dissolution into carrier agents without formation of foams or bubbles. It has been overcome by the so-called ''xenonizer'' setups. They mainly consist of commercially available hollow fiber membranes typically used in clinical oxygenators. A purpose-built xenonizer setup has been developed and analyzed in detail by NMR spectroscopy and MRI for varying fiber materials as well as for different fluids, including bio-relevant fluids such as blood, plasma, and erythrocytes. As a result, the xenonizer technology could be further understood and improved, and new applications of HP {sup 129}Xe for medical NMR were explored.

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

Energy Technology Data Exchange (ETDEWEB)

Sugilal, G; Wattal, P K; Theyyunni, T K [Process Engineering and Systems Development Division, Bhabha Atomic Research Centre, Mumbai (India); Iyer, K N [Department of Mechanical Engineering, Indian Inst. of Tech., Mumbai (India)

1994-06-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author).

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

International Nuclear Information System (INIS)

Sugilal, G.; Wattal, P.K.; Theyyunni, T.K.; Iyer, K.N.

1994-01-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author)

SiCO-doped carbon fibers with unique dual superhydrophilicity/superoleophilicity and ductile and capacitance properties.

Science.gov (United States)

Lu, Ping; Huang, Qing; Mukherjee, Amiya; Hsieh, You-Lo

2010-12-01

Silicon oxycarbide (SiCO) glass-doped carbon fibers with an average diameter of 163 nm were successfully synthesized by electrospinning polymer mixtures of preceramic precursor polyureasilazane (PUS) and carbon precursor polyacrylonitrile (PAN) into fibers then converting to ceramic/carbon hybrid via cross-linking, stabilization, and pyrolysis at temperatures up to 1000 °C. The transformation of PUS/PAN polymer precursors to SiCO/carbon structures was confirmed by EDS and FTIR. Both carbon and SiCO/carbon fibers were amorphous and slightly oxidized. Doping with SiCO enhanced the thermal stability of carbon fibers and acquired new ductile behavior in the SiCO/carbon fibers with significantly improved flexibility and breaking elongation. Furthermore, the SiCO/carbon fibers exhibited dual superhydrophilicity and superoleophilicity with water and decane absorbing capacities of 873 and 608%, respectively. The cyclic voltammetry also showed that SiCO/carbon composite fibers possess better capacitor properties than carbon fibers.

Ceramic Technology Project data base: September 1992 summary report

Energy Technology Data Exchange (ETDEWEB)

Keyes, B.L.P.

1993-06-01

Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties (rupture modulus, tensile, creep, stress-rupture, dynamic and cyclic fatigue, fracture toughness) of candidate ceramics for use in advanced heat engines. This work was performed by many facilities and represents only a small part of the data generated by the Ceramic Technology Project (CTP) since 1986. Materials discussed include GTE PY6, GN-10, NT-154, NT-164, SN-260, SN-251, SN-252, AY6, silicon nitride combined with rare-earth oxides, Y-TZP, ZTA, NC-433, NT-230, Hexoloy SA, MgO-PSZ-to-MgO-PSZ joints, MgO-PSZ-to-cast iron, and a few whisker/fiber-reinforced ceramics. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP data base and are available to all project participants on request. The objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

High performance, rapid thermal/UV curing epoxy resin for additive manufacturing of short and continuous carbon fiber epoxy composites

Science.gov (United States)

Lewicki, James

2018-04-17

An additive manufacturing resin system including an additive manufacturing print head; a continuous carbon fiber or short carbon fibers operatively connected to the additive manufacturing print head; and a tailored resin operatively connected to the print head, wherein the tailored resin has a resin mass and wherein the tailored resin includes an epoxy component, a filler component, a catalyst component, and a chain extender component; wherein the epoxy component is 70-95% of the resin mass, wherein the filler component is 1-20% of the resin mass, wherein the catalyst component is 0.1-10% of the resin mass, and wherein the chain extender component is 0-50% of the resin mass.

Wonderland of ceramics superplasticity; Ceramics chososei no sekai

Energy Technology Data Exchange (ETDEWEB)

Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

1995-07-01

It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

Ceramic Laser Materials

Directory of Open Access Journals (Sweden)

Guillermo Villalobos

2012-02-01

Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

Ceramic Laser Materials

Science.gov (United States)

Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

2012-01-01

Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

Factors affecting continued use of ceramic water purifiers distributed to tsunami-affected communities in Sri Lanka.

Science.gov (United States)

Casanova, Lisa M; Walters, Adam; Naghawatte, Ajith; Sobsey, Mark D

2012-11-01

There is little information about continued use of point-of-use technologies after disaster relief efforts. After the 2004 tsunami, the Red Cross distributed ceramic water filters in Sri Lanka. This study determined factors associated with filter disuse and evaluate the quality of household drinking water. A cross-sectional survey of water sources and treatment, filter use and household characteristics was administered by in-person oral interview, and household water quality was tested. Multivariable logistic regression was used to model probability of filter non-use. At the time of survey, 24% of households (107/452) did not use filters; the most common reason given was breakage (42%). The most common household water sources were taps and wells. Wells were used by 45% of filter users and 28% of non-users. Of households with taps, 75% had source water Escherichia coli in the lowest World Health Organisation risk category (<1/100 ml), vs. only 30% of households reporting wells did. Tap households were approximately four times more likely to discontinue filter use than well households. After 2 years, 24% of households were non-users. The main factors were breakage and household water source; households with taps were more likely to stop use than households with wells. Tap water users also had higher-quality source water, suggesting that disuse is not necessarily negative and monitoring of water quality can aid decision-making about continued use. To promote continued use, disaster recovery filter distribution efforts must be joined with capacity building for long-term water monitoring, supply chains and local production. © 2012 Blackwell Publishing Ltd.

Fiber break location technique utilizing stimulated Brillouin scattering effects in optical fiber

International Nuclear Information System (INIS)

Bakar, A A A; Al-Mansoori, M H; Mahdi, M A; Mohd Azau, M A; Zainal Abidin, M S

2009-01-01

A new technique of fiber break detection system in optical communication networks is proposed and experimentally demonstrated in this paper. This technique is based-on continuous wave light source rather than pulsed source that is commonly deployed in existing techniques. The nonlinear effect of stimulated Brillouin scattering is manipulated to locate the fiber-break position in optical communication networks. This technique enables the utilization of a less-sensitive photodetector to detect the Brillouin Stokes line since its intensity increases with the fiber length in the detectable region. The fiber break location can be determined with accuracy of more than 98% for fiber length less than 50 km using this technique

Advanced Ceramic Matrix Composites with Multifunctional and Hybrid Structures

Science.gov (United States)

Singh, Mrityunjay; Morscher, Gregory N.

2004-01-01

Ceramic matrix composites are leading candidate materials for a number of applications in aeronautics, space, energy, and nuclear industries. Potential composite applications differ in their requirements for thickness. For example, many space applications such as "nozzle ramps" or "heat exchangers" require very thin (structures whereas turbine blades would require very thick parts (> or = 1 cm). Little is known about the effect of thickness on stress-strain behavior or the elevated temperature tensile properties controlled by oxidation diffusion. In this study, composites consisting of woven Hi-Nicalon (trademark) fibers a carbon interphase and CVI SiC matrix were fabricated with different numbers of plies and thicknesses. The effect of thickness on matrix crack formation, matrix crack growth and diffusion kinetics will be discussed. In another approach, hybrid fiber-lay up concepts have been utilized to "alloy" desirable properties of different fiber types for mechanical properties, thermal stress management, and oxidation resistance. Such an approach has potential for the C(sub I)-SiC and SiC(sub f)-SiC composite systems. CVI SiC matrix composites with different stacking sequences of woven C fiber (T300) layers and woven SiC fiber (Hi-Nicalon (trademark)) layers were fabricated. The results will be compared to standard C fiber reinforced CVI SiC matrix and Hi-Nicalon reinforced CVI SiC matrix composites. In addition, shear properties of these composites at different temperatures will also be presented. Other design and implementation issues will be discussed along with advantages and benefits of using these materials for various components in high temperature applications.

High tensile strength fly ash based geopolymer composite using copper coated micro steel fiber

DEFF Research Database (Denmark)

Ranjbar, Navid; Mehrali, Mehdi; Mehrali, Mohammad

2016-01-01

-matrix interaction. In this present study, effects of micro steel fibers (MSF) incorporation on mechanical properties of fly ash based geopolymer was investigated at different volume ratio of matrix. Various properties of the composite were compared in terms of fresh state by flow measurement and hardened state......As a ceramic-like material, geopolymers show a high quasi-brittle behavior and relatively low fracture energy. To overcome this, the addition of fibers to a brittle matrix is a well-known method to improve the flexural strength. Moreover, the success of the reinforcements is dependent on the fiber...... by variation of shrinkage over time to assess performance of the composites subjected to flexural and compressive load. The fiber-matrix interface, fiber surface and toughening mechanisms were assessed using field emission scan electron microscopy (FESEM) and atomic force microscopy (AFM) through a period...

Design, fabrication, and properties of a continuous carbon-fiber reinforced Sm_2O_3/polyimide gamma ray/neutron shielding material

International Nuclear Information System (INIS)

Wang, Peng; Tang, Xiaobin; Chai, Hao; Chen, Da; Qiu, Yunlong

2015-01-01

Highlights: • Sm_2O_3 is used for neutron absorber instead of B_4C, and Sm_2O_3 has a good photon-shielding effect. • Carbon-fiber cloth and polyimide were used to enhance shielding materials’ mechanical behavior and thermal behavior. • Both Monte Carlo method and shielding test were used to evaluate shielding performance of the novel shielding material. - Abstract: The design and fabrication of shielding materials with good heat-resistance and mechanical properties is a major problem in the radiation shielding field. In this paper, based on gamma ray and neutron shielding theory, a continuous carbon-fiber reinforced Sm_2O_3/polyimide gamma ray/neutron shielding material was fabricated by hot-pressing method. The material's application behavior was subsequently evaluated using neutron shielding, photon shielding, mechanical tensile, and thermogravimetric analysis–differential scanning calorimetry tests. The results show that the tensile strength of the novel shielding material exceeds 200 MPa, which makes it of similar strength to aluminum alloy. The material does not undergo crosslinking and decomposition reactions at 300 °C and it can be used in such environments for long periods of time. The continuous carbon-fiber reinforced Sm_2O_3/polyimide material has a good shielding performance with respect to gamma rays and neutrons. The material thus has good prospects for use in fusion reactor system and nuclear waste disposal applications.

A parametric design of ceramic faced composite armor subject to air weapon threats

International Nuclear Information System (INIS)

Guo, Y N; Sun, Q

2015-01-01

By taking into consideration the two categories of military projectile threats to aircraft structures, an optimal layer configuration of ceramic faced composite armor was designed in this paper. Using numerical simulations and the same layer arrangement of ceramic, UHMWPE, and carbon fiber laminates, a parametric finite element model using LS-DYNA code was built. Several thickness combinations were analyzed in order to determine the final lightest configuration that is capable of supporting a high-speed impact load and HEI blast wave load, which implements a high anti-penetration design for aircraft armor. This configuration can be used to improve the anti-impact ability of aircraft structures as well as achieve a structure/function integration design that considers a lighter weight. (paper)

Effect of Prior Exposure at Elevated Temperatures on Tensile Properties and Stress-Strain Behavior of Four Non-Oxide Ceramic Matrix Composites

Science.gov (United States)

2015-06-18

Ceramics, San Diego, CA, manufactured the SiC/SiNC and C/SiC composites using polymer infiltration and pyrolysis (PIP). The C/HYPR-SiC™ and SiC/HYPR- SiC...research. Thank you to Dr. Kristin Keller (AFRL/RXCCM), Ms. Jennifer Pierce (AFRL/RXCM), Mr. Randall Corns (AFRL/RXCCM), and Dr. Kathleen Shugart (AFRL...with Hi-Nicalon™ SiC fibers in a SiNC matrix derived by polymer infiltration and pyrolysis (PIP) (manufactured by COI Ceramics, San Diego, CA

Surface oxidation of porous ZrB2-SiC ceramic composites by continuous-wave ytterbium fibre laser

International Nuclear Information System (INIS)

Mahmod, Dayang Salyani Abang; Glandut, Nicolas; Khan, Amir Azam; Labbe, Jean-Claude

2015-01-01

Highlights: • Surface oxidation of ZrB 2 -SiC ceramic composites by Yb-fibre laser. • Round spiral laser pattern created for the surface oxidation. • Presence of laser-formed oxide scale and unaffected beneath regions. • Crazed but uncracked surface oxide. • A dense glassy SiO 2 -rich layer exhibited enhances oxidation resistance. - Abstract: Surface treatment of ceramic substrates by a laser beam can allow to incorporate interesting properties to these ceramics. In the present work, surface oxidation of ca. 30% porous ZrB 2 -SiC ceramic composites by using an ytterbium fibre laser was conducted. Oxidation of ceramic substrates through this process under ambient conditions has certain advantages compared to the classical oxidation method. A particular spiral laser pattern was created in order to produce an oxidized structure on ZrB 2 -SiC porous substrates. The laser parameters were as follows i.e., laser power of 50, 60 and 70 W, a beam diameter of 1.25 mm, velocity of 2 mm/s, acceleration and deceleration of 1 mm/s 2 . The microstructural and morphological changes in the laser-treated region was examined using scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. At laser power of 70 W, the sample exhibits uniform oxidation. It revealed that the very porous bulk beneath remained unaffected and unoxidized because this laser-formed oxide scale protects the substrate from oxidation. The presence of oxidized and unaffected regions indicated a high degree of heat localization. The dense glassy SiO 2 -rich layer prevents the inward oxygen diffusion into the inner bulk hence enhances the oxidation resistance.

Composites comprising silicon carbide fibers dispersed in magnesia-aluminate matrix and fabrication thereof and of other composites by sinter forging

Science.gov (United States)

Panda, Prakash C.; Seydel, Edgar R.; Raj, Rishi

1989-10-03

A novel ceramic-ceramic composite of a uniform dispersion of silicon carbide fibers in a matrix of MgO.multidot.nAl.sub.2 O.sub.3 wherein n ranges from about 1 to about 4.5, said composite comprising by volume from 1 to 50% silicon carbide fibers and from 99 to 50% MgO.multidot.nAl.sub.2 O.sub.3. The composite is readily fabricated by forming a powder comprising a uniform dispersion of silicon carbide fibers in poorly crystalline phase comprising MgO and Al.sub.2 O.sub.3 in a mole ratio of n and either (a) hot pressing or preferably (b) cold pressing to form a preform and then forging utilizing a temperature in the range of 1100.degree. C. to 1900.degree. C. and a strain rate ranging from about 10.sup.-5 seconds .sup.-1 to about 1 seconds .sup.-1 so that surfaces cracks do not appear to obtain a shear deformation greater than 30%.

Study of the catalytic activity of ceramic nano fibers in the methane combustion

International Nuclear Information System (INIS)

Reolon, R.P.; Berutti, F.A.; Alves, A.K.; Bergmann, C.P.

2009-01-01

In this work titanium oxide fibers, doped with cerium and copper, were synthesized using the electro spinning process. Titanium propoxide was used as a precursor in the electro spinning synthesis. The obtained fibers were heat treated after receive a spray with an alcoholic solution of cerium acetate and copper nitrate. The non-tissue material obtained was characterized by X-ray diffraction to determine the phase and crystallite size, X-ray photoelectron spectroscopy (XPS), BET method to determine the surface and SEM to analyze the microstructure of the fibers. The catalytic activity was evaluated by methane and air combustion under different temperatures. The amount of combustion gases such as NO x , C x H y , CO e CO 2 , were analyzed. (author)

Nanoscale multilayered and porous carbide interphases prepared by pressure-pulsed reactive chemical vapor deposition for ceramic matrix composites

International Nuclear Information System (INIS)

Jacques, S.; Jouanny, I.; Ledain, O.; Maillé, L.; Weisbecker, P.

2013-01-01

In Ceramic Matrix Composites (CMCs) reinforced by continuous fibers, a good toughness is achieved by adding a thin film called “interphase” between the fiber and the brittle matrix, which acts as a mechanical fuse by deflecting the matrix cracks. Pyrocarbon (PyC), with or without carbide sub-layers, is typically the material of choice to fulfill this role. The aim of this work was to study PyC-free nanoscale multilayered carbide coatings as interphases for CMCs. Nanoscale multilayered (SiC–TiC) n interphases were deposited by pressure-Pulsed Chemical Vapor Deposition (P-CVD) on single filament Hi-Nicalon fibers and embedded in a SiC matrix sheath. The thicknesses of the carbide interphase sub-layers could be made as low as a few nanometers as evidenced by scanning and transmission electron microscopy. By using the P-ReactiveCVD method (P-RCVD), in which the TiC growth involves consumption of SiC, it was not only possible to obtain multilayered (SiC–TiC) n films but also TiC films with a porous multilayered microstructure as a result of the Kirkendall effect. The porosity in the TiC sequences was found to be enhanced when some PyC was added to SiC prior to total RCVD consumption. Because the porosity volume fraction was still not high enough, the role of mechanical fuse of the interphases could not be evidenced from the tensile curves, which remained fully linear even when chemical attack of the fiber surface was avoided.

Nanoscale multilayered and porous carbide interphases prepared by pressure-pulsed reactive chemical vapor deposition for ceramic matrix composites

Science.gov (United States)

Jacques, S.; Jouanny, I.; Ledain, O.; Maillé, L.; Weisbecker, P.

2013-06-01

In Ceramic Matrix Composites (CMCs) reinforced by continuous fibers, a good toughness is achieved by adding a thin film called "interphase" between the fiber and the brittle matrix, which acts as a mechanical fuse by deflecting the matrix cracks. Pyrocarbon (PyC), with or without carbide sub-layers, is typically the material of choice to fulfill this role. The aim of this work was to study PyC-free nanoscale multilayered carbide coatings as interphases for CMCs. Nanoscale multilayered (SiC-TiC)n interphases were deposited by pressure-Pulsed Chemical Vapor Deposition (P-CVD) on single filament Hi-Nicalon fibers and embedded in a SiC matrix sheath. The thicknesses of the carbide interphase sub-layers could be made as low as a few nanometers as evidenced by scanning and transmission electron microscopy. By using the P-ReactiveCVD method (P-RCVD), in which the TiC growth involves consumption of SiC, it was not only possible to obtain multilayered (SiC-TiC)n films but also TiC films with a porous multilayered microstructure as a result of the Kirkendall effect. The porosity in the TiC sequences was found to be enhanced when some PyC was added to SiC prior to total RCVD consumption. Because the porosity volume fraction was still not high enough, the role of mechanical fuse of the interphases could not be evidenced from the tensile curves, which remained fully linear even when chemical attack of the fiber surface was avoided.

Zirconia based ceramics

International Nuclear Information System (INIS)

Bressiani, J.C.; Bressiani, A.H.A.

1989-05-01

Within the new generation of ceramic materials, zirconia continues to attract ever increasing attention of scients, technologists and users by virtue of its singular combination of properties and being able to perform thermo-mechanical, electroeletronic, chemico-biological functions. Nevertheless, in order to obtain these properties, a through understanding of the phase transformation mechanisms and microstructural changes is necessary. This paper discusses the main parameters that require control during fabrication of these materials to obtain desired properties for a specific application. (author) [pt

Bibliography on Ceramic Matrix Composites and Reinforcing Whiskers, Platelets, and Fibers, 1970-1990

Science.gov (United States)

1993-08-01

Triphasic Sol-Gel Route 2.2.3.8 Srikanth, V. Ravindranathan, P. Crystallization of Gel-Derived Mullite-Zirconia Rani, L. Roy, R. Composites Metal and...179 9.8.1 ArmorMaterials 9.8.1.5 Ceramic Matrix Composite Reactor /Radiator 9.8.1.1 Armor Structures Development and Current Status of Armor Pacquette, E

Bonding silicon nitride using glass-ceramic

International Nuclear Information System (INIS)

Dobedoe, R.S.

1995-01-01

Silicon nitride has been successfully bonded to itself using magnesium-aluminosilicate glass and glass-ceramic. For some samples, bonding was achieved using a diffusion bonder, but in other instances, following an initial degassing hold, higher temperatures were used in a nitrogen atmosphere with no applied load. For diffusion bonding, a small applied pressure at a temperature below which crystallisation occurs resulted in intimate contact. At slightly higher temperatures, the extent of the reaction at the interface and the microstructure of the glass-ceramic joint was highly sensitive to the bonding temperature. Bonding in a nitrogen atmosphere resulted in a solution-reprecipitation reaction. A thin layer of glass produced a ''dry'', glass-free joint, whilst a thicker layer resulted in a continuous glassy join across the interface. The chromium silicide impurities within the silicon nitride react with the nucleating agent in the glass ceramic, which may lead to difficulty in producing a fine glass-ceramic microstructure. Slightly lower temperatures in nitrogen resulted in a polycrystalline join but the interfacial contact was poor. It is hoped that one of the bonds produced may be developed to eventually form part of a graded joint between silicon nitride and a high temperature nickel alloy. (orig.)

Strength and conductivity of unidirectional copper composites reinforced by continuous SiC fibers

International Nuclear Information System (INIS)

Kimmig, S.; Allen, I.; You, J.H.

2013-01-01

A SiC long fiber-reinforced copper composite offers a beneficial combination of high strength and high thermal conductivity at elevated temperatures. Both properties make the composite a promising material for the heat sink of high-heat-flux components. In this work, we developed a novel Cu/SiC f composite using the Sigma fiber. Based on HIP technique, a metallurgical process was established for fabricating high quality specimens using a TiC interface coating. Extensive tensile tests were conducted on the unidirectionally reinforced composite at 20 °C and 300 °C for a wide range of fiber volume fraction (V f ). In this paper, a large amount of test data is presented. The transversal thermal conductivity varies from 260 to 130 W/mK at 500 °C as V f is increased from 13% to 37%. The tensile strength reached up to 1246 MPa at 20 °C for V f = 37.6%, where the fracture strain was limited to 0.8%. The data of both elastic modulus and ultimate strength exhibited a good agreement with the rule-of-mixture predictions indicating a high quality of the materials. The strength of the composite with the Sigma fibers turned out to be superior to those of the SCS6 fibers at 300 °C, although the SCS6 fiber actually has a higher strength than the Sigma fiber. The fractographic pictures of tension test and fiber push-out test manifested a sufficient interfacial bonding

Identifying Practical Solutions to Meet America’s Fiber Needs: Proceedings from the Food & Fiber Summit

OpenAIRE

Mobley, Amy R.; Jones, Julie Miller; Rodriguez, Judith; Slavin, Joanne; Zelman, Kathleen M.

2014-01-01

Fiber continues to be singled out as a nutrient of public health concern. Adequate intakes of fiber are associated with reduced risk for cardiovascular disease, cancer, diabetes, certain gastrointestinal disorders and obesity. Despite ongoing efforts to promote adequate fiber through increased vegetable, fruit and whole-grain intakes, average fiber consumption has remained flat at approximately half of the recommended daily amounts. Research indicates that consumers report increasingly attemp...

Performance study of highly efficient 520 W average power long pulse ceramic Nd:YAG rod laser

Science.gov (United States)

Choubey, Ambar; Vishwakarma, S. C.; Ali, Sabir; Jain, R. K.; Upadhyaya, B. N.; Oak, S. M.

2013-10-01

We report the performance study of a 2% atomic doped ceramic Nd:YAG rod for long pulse laser operation in the millisecond regime with pulse duration in the range of 0.5-20 ms. A maximum average output power of 520 W with 180 J maximum pulse energy has been achieved with a slope efficiency of 5.4% using a dual rod configuration, which is the highest for typical lamp pumped ceramic Nd:YAG lasers. The laser output characteristics of the ceramic Nd:YAG rod were revealed to be nearly equivalent or superior to those of high-quality single crystal Nd:YAG rod. The laser pump chamber and resonator were designed and optimized to achieve a high efficiency and good beam quality with a beam parameter product of 16 mm mrad (M2˜47). The laser output beam was efficiently coupled through a 400 μm core diameter optical fiber with 90% overall transmission efficiency. This ceramic Nd:YAG laser will be useful for various material processing applications in industry.

Post-processing optimization of electrospun submicron poly(3-hydroxybutyrate) fibers to obtain continuous films of interest in food packaging applications.

Science.gov (United States)

Cherpinski, Adriane; Torres-Giner, Sergio; Cabedo, Luis; Lagaron, Jose M

2017-10-01

Polyhydroxyalkanoates (PHAs) are one of the most researched family of biodegradable polymers based on renewable materials due to their thermoplastic nature and moisture resistance. The present study was targeted to investigate the preparation and characterization of poly(3-hydroxybutyrate) (PHB) films obtained through the electrospinning technique. To convert them into continuous films and then to increase their application interest in packaging, the electrospun fiber mats were subsequently post-processed by different physical treatments. Thus, the effect of annealing time and cooling method on morphology, molecular order, thermal, optical, mechanical, and barrier properties of the electrospun submicron PHB fibers was studied. Annealing at 160°C, well below the homopolyester melting point, was found to be the minimum temperature at which homogeneous transparent films were produced. The film samples that were cooled slowly after annealing showed the lowest permeability to oxygen, water vapor, and limonene. The optimally post-processed electrospun PHB fibers exhibited similar rigidity to conventional compression-molded PHA films, but with enhanced elongation at break and toughness. Films made by this electrospinning technique have many potential applications, such as in the design of barrier layers, adhesive interlayers, and coatings for fiber- and plastic-based food packaging materials.

From Selenium- to Tellurium-Based Glass Optical Fibers for Infrared Spectroscopies

Directory of Open Access Journals (Sweden)

Jacques Lucas

2013-05-01

Full Text Available Chalcogenide glasses are based on sulfur, selenium and tellurium elements, and have been studied for several decades regarding different applications. Among them, selenide glasses exhibit excellent infrared transmission in the 1 to 15 µm region. Due to their good thermo-mechanical properties, these glasses could be easily shaped into optical devices such as lenses and optical fibers. During the past decade of research, selenide glass fibers have been proved to be suitable for infrared sensing in an original spectroscopic method named Fiber Evanescent Wave Spectroscopy (FEWS. FEWS has provided very nice and promising results, for example for medical diagnosis. Then, some sophisticated fibers, also based on selenide glasses, were developed: rare-earth doped fibers and microstructured fibers. In parallel, the study of telluride glasses, which can have transmission up to 28 µm due to its atom heaviness, has been intensified thanks to the DARWIN mission led by the European Space Agency (ESA. The development of telluride glass fiber enables a successful observation of CO2 absorption band located around 15 µm. In this paper we review recent results obtained in the Glass and Ceramics Laboratory at Rennes on the development of selenide to telluride glass optical fibers, and their use for spectroscopy from the mid to the far infrared ranges.

Multi-layer SiC ceramics/Mo joints brazed using high-temperature solders

International Nuclear Information System (INIS)

Olesinska, W.; Kesik, J.

2003-01-01

The paper presents the results of studies on joining SiC ceramics with molybdenum, with the ceramic surface being activated by titanium, chromium or copper. Titanium or chromium were deposited by the sputtering technique, and copper - by the electro-chemical method. The microstructures of the SiC/Mo joints brazed with the CuMn13Ni3 solder and copper in a nitrogen atmosphere were examined and the results discussed. The joints, in which the ceramic surface was activated in addition with chromium, do not contain mechanical defects caused by the joining process, and the ceramic surface is covered with a continuous layer of the solder. A phase analysis of the interface surface identified an MeSiC phase. The mechanical strength of the joints in which the ceramic surface was modified by the Ti, Cr and Cu layers was markedly greater than that of the joints brazed directly to the uncoated ceramics with the use of active solders. (author)

Preparation and Mechanical Properties of Aligned Discontinuous Carbon Fiber Composites

OpenAIRE

DENG Hua; GAO Junpeng; BAO Jianwen

2018-01-01

Aligned discontinuous carbon fiber composites were fabricated from aligned discontinuous carbon fiber prepreg, which was prepared from continuous carbon fiber prepreg via mechanical high-frequency cutting. The internal quality and mechanical properties were characterized and compared with continuous carbon fiber composites. The results show that the internal quality of the aligned discontinuous carbon fiber composites is fine and the mechanical properties have high retention rate after the fi...

[Ultrastructural changes of myelinated fibers in the brain in continuous and attack-like paranoid schizophrenia].

Science.gov (United States)

Uranova, N A; Kolomeets, N S; Vikhreva, O V; Zimina, I S; Rakhmanova, V I; Orlovskaya, D D

Previously the authors have reported the ultrastructural pathology of myelinated fibers (MF) in the brain in schizophrenia. The aim of the present study was to compare the effect of disease course on ultrastructural changes of MF. Postmortem electron microscopic morphometric study of MF was performed in the prefrontal cortex, caudate nucleus and hippocampus in 19 cases of paranoid schizophrenia. Fourteen cases of continuous schizophrenia, 5 cases of attack-like schizophrenia and 25 normal matched control cases were studied. The proportion (percentage) of pathological MF was estimated in the prefrontal cortex, layer 5, CA3 area of hippocampus, pyramidal layer, and in the head of the caudate nucleus. The percentage of MF having axonal atrophy and swelling of periaxonal oligodendrocyte process was significantly higher in both continuous and attack-like schizophrenia in all brain structures studied as compared to the control group. In the hippocampus and caudate nucleus, this parameter was increased significantly in attack-like schizophrenia as compared to continuous schizophrenia. In the prefrontal cortex. The percentage of the pathological MF having signs of deformation and destruction of myelin sheaths increased significantly only in continuous schizophrenia as compared to the control group. MF pathology is similar in attack-like and continuous paranoid schizophrenia but differ by the degree of severity of pathological MF. Abnormalities in MF contribute to the disconnectivity between the prefrontal cortex, caudate nucleus and hippocampus.

Effects of Surface Treatment Processes of SiC Ceramic on Interfacial Bonding Property of SiC-AFRP

Directory of Open Access Journals (Sweden)

WEI Ru-bin

2016-12-01

Full Text Available To improve the interfacial bonding properties of SiC-aramid fiber reinforced polymer matrix composites (SiC-AFRP, the influences of etching process of SiC ceramic, coupling treatment process, and the adhesives types on the interfacial peel strength of SiC-AFRP were studied. The results show that the surface etching process and coupling treatment process of silicon carbide ceramic can effectively enhance interfacial bonding property of the SiC-AFRP. After soaked the ceramic in K3Fe(CN6 and KOH mixed etching solution for 2 hours, and coupled with vinyl triethoxy silane coupling agent, the interfacial peel strength of the SiC-AFRP significantly increases from 0.45kN/m to 2.20kN/m. EVA hot melt film with mass fraction of 15%VA is ideal for interface adhesive.

Chemical Modification Effect on the Mechanical Properties of Coir Fiber

Directory of Open Access Journals (Sweden)

Samia Sultana Mir

2012-04-01

Full Text Available Natural fiber has a vital role as a reinforcing agent due to its renewable, low cost, biodegradable, less abrasive and eco-friendly nature. Whereas synthetic fibers like glass, boron, carbon, metallic, ceramic and inorganic fibers are expensive and not eco-friendly. Coir is one of the natural fibers easily available in Bangladesh and cheap. It is derived from the husk of the coconut (Cocos nucifera. Coir has one of the highest concentrations of lignin, which makes it stronger. In recent years, wide range of research has been carried out on fiber reinforced polymer composites [4-13].The aim of the present research is to characterize brown single coir fiber for manufacturing polymer composites reinforced with characterized fibers. Adhesion between the fiber and polymer is one of factors affecting the strength of manufactured composites. In order to increase the adhesion, the coir fiber was chemically treated separately in single stage (with Cr₂(SO₄3•12(H₂O and double stages (with CrSO₄ and NaHCO₃. Both the raw and treated fibers were characterized by tensile testing, Fourier transform infrared (FTIR spectroscopic analysis, scanning electron microscopic analysis. The result showed that the Young’s modulus increased, while tensile strength and strain to failure decreased with increase in span length. Tensile properties of chemically treated coir fiber was found higher than raw coir fiber, while the double stage treated coir fiber had better mechanical properties compared to the single stage treated coir fiber. Scanning electron micrographs showed rougher surface in case of the raw coir fiber. The surface was found clean and smooth in case of the treated coir fiber. Thus the performance of coir fiber composites in industrial application can be improved by chemical treatment.

Ceramic piezoelectric materials

International Nuclear Information System (INIS)

Kaszuwara, W.

2004-01-01

Ceramic piezoelectric materials conert reversibility electric energy into mechanical energy. In the presence of electric field piezoelectric materials exhibit deformations up to 0.15% (for single crystals up to 1.7%). The deformation energy is in the range of 10 2 - 10 3 J/m 3 and working frequency can reach 10 5 Hz. Ceramic piezoelectric materials find applications in many modern disciplines such as: automatics, micromanipulation, measuring techniques, medical diagnostics and many others. Among the variety of ceramic piezoelectric materials the most important appear to be ferroelectric materials such as lead zirconate titanate so called PZT ceramics. Ceramic piezoelectric materials can be processed by methods widely applied for standard ceramics, i.e. starting from simple precursors e.g. oxides. Application of sol-gel method has also been reported. Substantial drawback for many applications of piezoelectric ceramics is their brittleness, thus much effort is currently being put in the development of piezoelectric composite materials. Other important research directions in the field of ceramic piezoelectric materials composite development of lead free materials, which can exhibit properties similar to the PZT ceramics. Among other directions one has to state processing of single crystals and materials having texture or gradient structure. (author)

Optical thermometry based on green upconversion emission in Er3+/Yb3+ codoped BaGdF5 glass ceramics

Science.gov (United States)

Wu, Ting; Zhao, Shilong; Lei, Ruoshan; Huang, Lihui; Xu, Shiqing

2018-02-01

Er3+/Yb3+ codoped BaGdF5 glass ceramics have been prepared and used to develop a portable all-fiber temperature sensor based on fluorescence intensity ratio technique. XRD and TEM results affirm the generation of BaGdF5 nanocrystals in the borosilicate glass. Eu3+ ions are used as spectral probe to investigate external environment around rare earth (RE) ions. Intense green upconversion emissions from Er3+ ions are detected in the BaGdF5 glass ceramics and their intensity are enhanced about three orders of magnitude after heat treatment, which is attributed to the enrichment of RE ions in the BaGdF5 phase. Based on green upconversion emission from Er3+ ions, the temperature sensing property of the portable all-fiber temperature sensor is studied. The maximum absolute sensitivity is 15.5 × 10-4 K-1 at 567 K and the relative sensitivity is 1.28% K-1 at 298 K, respectively.

Improving Turbine Performance with Ceramic Matrix Composites

Science.gov (United States)

DiCarlo, James A.

2007-01-01

Under the new NASA Fundamental Aeronautics Program, efforts are on-going within the Supersonics Project aimed at the implementation of advanced SiC/SiC ceramic composites into hot section components of future gas turbine engines. Due to recent NASA advancements in SiC-based fibers and matrices, these composites are lighter and capable of much higher service temperatures than current metallic superalloys, which in turn will allow the engines to operate at higher efficiencies and reduced emissions. This presentation briefly reviews studies within Task 6.3.3 that are primarily aimed at developing physics-based concepts, tools, and process/property models for micro- and macro-structural design, fabrication, and lifing of SiC/SiC turbine components in general and airfoils in particular. Particular emphasis is currently being placed on understanding and modeling (1) creep effects on residual stress development within the component, (2) fiber architecture effects on key composite properties such as design strength, and (3) preform formation processes so that the optimum architectures can be implemented into complex-shaped components, such as turbine vanes and blades.

Testing method for ceramic armour and bare ceramic tiles

NARCIS (Netherlands)

Carton, E.P.; Roebroeks, G.H.J.J.

2016-01-01

TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

Testing method for ceramic armor and bare ceramic tiles

NARCIS (Netherlands)

Carton, E.P.; Roebroeks, G.H.J.J.

2014-01-01

TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

Effects of Continuous Steam Explosion on the Microstructure and Properties of Eucalyptus Fibers

Directory of Open Access Journals (Sweden)

Pengtao Ma

2015-12-01

Full Text Available Laboratory-designed continuous steam explosion (CSE equipment was used to prepare continuous steam-exploded eucalyptus fibers (CSEEFs. The pretreatment intensity was varied by changing treatment time, and effects of CSE on the composition, microstructure, surface composition, thermal properties, and crystallinity of CSEEFs were investigated. Composition analysis showed that CSE had a significant impact on lignin and hemicellulose, but little on cellulose. Scanning electron microscopy indicated that the middle lamella, primary wall, and outer secondary wall were progressively stripped as the CSE time increased. X-ray photoelectron spectroscopy demonstrated that concentrations of extractives and lignin were higher on the surface of eucalyptus wood than CSEEFs’, and the exposed carbohydrate fraction increased with increasing CSE time. Differential scanning calorimetry showed that eucalyptus wood has one glass transition (193.5 °C, whereas two glass transitions at 56.7 and 138.5 °C were observed for CSEEF-5. X-ray diffraction results suggested that crystallinity of samples decreased with increasing CSE time. Thermogravimetric analysis showed the pyrolysis peak temperature of samples first increased and then decreased slightly as CSE time increased. These data will be useful for the optimization and application of CSE technology.

Recent research activities on functional ceramics for insulator, breeder and optical sensing systems in fusion reactors

Energy Technology Data Exchange (ETDEWEB)

Nagata, S., E-mail: nagata@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, Sendai (Japan); Katsui, H.; Hoshi, K. [Institute for Materials Research, Tohoku University, Sendai (Japan); Tsuchiya, B. [Meijo University, Faculty of Science and Technology, Nagoya (Japan); Toh, K. [J-PARC Center Japan Atomic Energy Agency, Tokai (Japan); Zhao, M.; Shikama, T. [Institute for Materials Research, Tohoku University, Sendai (Japan); Hodgson, E.R. [Euratom/CIEMAT Fusion Association, Madrid (Spain)

2013-11-15

The paper presents a brief overview of current research activities on functional ceramic materials for insulating components, tritium breeder and optical sensing systems, mainly carried out at Institute for Materials Research (IMR), Tohoku University. Topics include recent experimental results related to the electrical degradation and optical changes in typical oxide ceramics (e.g. Al{sub 2}O{sub 3} and SiO{sub 2}) concerning radiolytic effects. Hydrogen effects on the electrical conductivity in the Perovskite-type oxide ceramics and the interaction between hydrogen and irradiation induced defects in ternary Li oxides used as breeder materials, were dynamically observed under the irradiation environment. Further attention is focused on several challenging qualifications required for an advanced sensing system using optical characteristics (e.g., thermoluminescence in SiO{sub 2} core fiber, neutron-induced long lasting emission from oxides doped with rare-earth elements, and gasochromic coloration phenomenon of WO{sub 3})

Support Services for Ceramic Fiber-Ceramic Matrix Composites

Energy Technology Data Exchange (ETDEWEB)

Hurley, J.P.

2000-06-06

built to simulate the Kellogg entrained-bed gasifier in use at the Southern Company Services Wilsonville facility, but at 1/10 of the firing rate. At the exit of the unit is a large candle filter vessel typically operated at approximately 1000 F (540 C) in which coupons of materials can be inserted to test their resistance to gasifier ash and gas corrosion. The system also has ports for testing of hydrogen separation membranes that are suitably contained in a pressure housing. In addition, NETL is operating the combustion and environmental research facility (CERF). In recent years, the 0.5 MMBtu/hr (0.5 x 10{sup 6} kJ/hr) CERF has served as a host for exposure of over 60 ceramic and alloy samples at ambient pressure as well as at 200 psig (for tubes). Samples have been inserted in five locations covering 1700-2600 F (930-1430 C), with exposures exceeding 1000 hours. In the present program, the higher priority metals are to be tested at 1500-1600 F (820-870 C) in one CERF location and near 1800-2000 F (980-1090 C) at other locations to compare results with those from the EERC tests.

Ceramic and glass radioactive waste forms

Energy Technology Data Exchange (ETDEWEB)

Readey, D.W.; Cooley, C.R. (comps.)

1977-01-01

This report contains 14 individual presentations and 6 group reports on the subject of glass and polycrystalline ceramic radioactive waste forms. It was the general consensus that the information available on glass as a waste form provided a good basis for planning on the use of glass as an initial waste form, that crystalline ceramic forms could also be good waste forms if much more development work were completed, and that prediction of the chemical and physical stability of the waste form far into the future would be much improved if the basic synergistic effects of low temperature, radiation and long times were better understood. Continuing development of the polycrystalline ceramic forms was recommended. It was concluded that the leach rate of radioactive species from the waste form is an important criterion for evaluating its suitability, particularly for the time period before solidified waste is permanently placed in the geologic isolation of a Federal repository. Separate abstracts were prepared for 12 of the individual papers; the remaining two were previously abstracted.

Durability of feldspathic veneering ceramic on glass-infiltrated alumina ceramics after long-term thermocycling.

Science.gov (United States)

Mesquita, A M M; Ozcan, M; Souza, R O A; Kojima, A N; Nishioka, R S; Kimpara, E T; Bottino, M A

2010-01-01

This study compared the bond strength durability of a feldspathic veneering ceramic to glass-infiltrated reinforced ceramics in dry and aged conditions. Disc shaped (thickness: 4 mm, diameter: 4 mm) of glass-infiltrated alumina (In-Ceram Alumina) and glass-infiltrated alumina reinforced by zirconia (In-Ceram Zirconia) core ceramic specimens (N=48, N=12 per groups) were constructed according to the manufacturers' recommendations. Veneering ceramic (VITA VM7) was fired onto the core ceramics using a mold. The core-veneering ceramic assemblies were randomly divided into two conditions and tested either immediately after specimen preparation (Dry) or following 30000 thermocycling (5-55 ºC±1; dwell time: 30 seconds). Shear bond strength test was performed in a universal testing machine (cross-head speed: 1 mm/min). Failure modes were analyzed using optical microscope (x20). The bond strength data (MPa) were analyzed using ANOVA (α=0.05). Thermocycling did not decrease the bond strength results for both In-Ceram Alumina (30.6±8.2 MPa; P=0.2053) and In-Ceram zirconia (32.6±9 MPa; P=0.3987) core ceramic-feldspathic veneering ceramic combinations when compared to non-aged conditions (28.1±6.4 MPa, 29.7±7.3 MPa, respectively). There were also no significant differences between adhesion of the veneering ceramic to either In-Ceram Alumina or In-Ceram Zirconia ceramics (P=0.3289). Failure types were predominantly a mixture of adhesive failure between the veneering and the core ceramic together with cohesive fracture of the veneering ceramic. Long-term thermocycling aging conditions did not impair the adhesion of the veneering ceramic to the glass-infiltrated alumina core ceramics tested.

Tradition and changes in the Lima ceramics of Huaca Pucllana

OpenAIRE

Ccencho Huamaní, José

2017-01-01

This article presents the results of an analysis of ceramics from the site of Huaca Pucllana carried out by Isabel Flores, director of the Huaca Pucllana Archaeological Project. This research is approached from the perspective of chronologicaldiferentiation, arriving at the continuities and changes that occurred in ceramics at the site during its construction and occupation by the Lima society from 530-650 AD. Five pottery types were identified that relate to three constructive phases and a f...

Production of continuous glass fiber using lunar simulant

Science.gov (United States)

Tucker, Dennis S.; Ethridge, Edwin C.; Curreri, Peter A.

1991-01-01

The processing parameters and mechanical properties of glass fibers pulled from simulated lunar basalt are tested. The simulant was prepared using a plasma technique. The composition is representative of a low titanium mare basalt (Apollo sample 10084). Lunar gravity experiments are to be performed utilizing parabolic aircraft free-fall maneuvers which yield 30 seconds of 1/6-g per maneuver.

Processing of Bi2.1Sr1.8Ca1.1Cu2O8 source material for float-zone fiber growth

International Nuclear Information System (INIS)

Peszkin, P.N.; Raymakers, R.J.; Feigelson, R.S.; Moulton, L.V.; Lu, Z.

1991-01-01

Bi 2.1 Sr 1.8 Ca 1.1 Cu 2 O 8 fibers having excellent superconducting properties can be grown by a laser-heated float zone process. In order to maintain stable growth conditions and thereby obtain fibers free of diameter fluctuations and voids, dense ceramic starting material containing only the 2212 phase is required. In this study various processing parameters, including calcining and sintering temperatures and times, grain size of the powders used, and pressing pressures were optimized to yield dense, chemically homogeneous starting material. It was found that under most conditions there was no increase in the density on sintering. Retrograde densification was the usual situation except at higher pressures and was found to depend on pressing pressure, calcination history, and sintering temperature. Cold-pressing at higher pressures (100 000 psi) yielded denser but chemically inhomogeneous material. Ceramic samples sintered for long times (>48 h) yielded source rods that produced instabilities during fiber growth, presumably due to preferential loss of mass during sintering

STUDY ON ANTI-CRACKING PERFORMANCE EVALUATION METHOD OF STEEL FIBER REINFORCED CERAMSITE CONCRETE (SFRCC BASED ON PARTLY-RESTRAINED SHRINKAGE RING

Directory of Open Access Journals (Sweden)

Zhang Yi-fan

2017-12-01

Full Text Available In the study of crack resistance of steel fiber reinforced concrete in steel fiber on concrete deformation ability and prevent the Angle of the micro cracks, and the lack of overall evaluation on the performance of steel fiber reinforced concrete crack. By tinder barrier-free restrain some experimental research on steel fiber ceramsite concrete shrinkage ring crack resistance, and use the test results within the definition of steel ring strain from expansion to contraction cut-off age for early and late ages, and the ages of the cut-off point for the early and the late steel fiber ceramsite concrete anti-cracking performance evaluation. The results show that the anti-cracking properties of the steel fiber ceramic concrete are improved with the increase of steel fiber content.

High pumping-power fiber combiner for double-cladding fiber lasers and amplifiers

Science.gov (United States)

Zheng, Jinkun; Zhao, Wei; Zhao, Baoyin; Li, Zhe; Chang, Chang; Li, Gang; Gao, Qi; Ju, Pei; Gao, Wei; She, Shengfei; Wu, Peng; Hou, Chaoqi; Li, Weinan

2018-03-01

A high pumping-power fiber combiner for backward pumping configurations is fabricated and demonstrated by manufacturing process refinement. The pump power handling capability of every pump fiber can extend to 600 W, corresponding to the average pump coupling efficiency of 94.83%. Totally, 2.67-kW output power with the beam quality factor M2 of 1.41 was obtained, using this combiner in the fiber amplifier experimental setup. In addition, the temperature of the splicing region was less than 50.0°C in the designed combiner under the action of circulating cooling water. The experimental results prove that the designed combiner is a promising integrated all-fiber device for multikilowatt continuous-wave fiber laser with excellent beam quality.

Theoretical and experimental study of the effect of fiber heads on the mechanical properties of non-continuous basalt fiber reinforced composites

Directory of Open Access Journals (Sweden)

2007-02-01

Full Text Available The effect of basalt fibers, produced by the Junkers technology and used as reinforcement in polymer composites, was modeled on the properties of composites, adapting the statistical fiber mat model of Poisson type. The random distribution was approximated by so-called effective spheres that act as defect sites in composites, reducing their strength. The role of fiber heads in strength reduction and the corresponding failure modes were analyzed theoretically using a model and by experiments performed on specimens containing a single fiber head located at different distances from the crack initiation. The applicability of the model was proven both experimentally and by finite element analysis. Based on all these investigations, the effective cross section reduction, and hence the strength reduction (predicted by the model caused by the presence of fiber heads was proven.

Ceramic Technology Project

Energy Technology Data Exchange (ETDEWEB)

1992-03-01

The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

Creep in ceramics

CERN Document Server

Pelleg, Joshua

2017-01-01

This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

Sensitive Ceramics

DEFF Research Database (Denmark)

2014-01-01

Sensitive Ceramics is showing an interactive digital design tool for designing wall like composition with 3d ceramics. The experiment is working on two levels. One which has to do with designing compositions and patterns in a virtual 3d universe based on a digital dynamic system that responds on ...... with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers. Finally the ceramic modules are mounted in a laser cut board that reflects the captured composition of the movement of the hands....

Design Curve Generation for 3D SiC Fiber Architecture

Science.gov (United States)

Lang, Jerry; Dicarlo, James A.

2014-01-01

The design tool provides design curves that allow a simple and quick way to examine multiple factors that can influence the processing and key properties of the preforms and their final SiC-reinforced ceramic composites without over obligating financial capital for the fabricating of materials. Tool predictions for process and fiber fraction properties have been validated for a HNS 3D preform.The virtualization aspect of the tool will be used to provide a quick generation of solid models with actual fiber paths for finite element evaluation to predict mechanical and thermal properties of proposed composites as well as mechanical displacement behavior due to creep and stress relaxation to study load sharing characteristic between constitutes for better performance.Tool predictions for the fiber controlled properties of the SiCSiC CMC fabricated from the HNS preforms will be valuated and up-graded from the measurements on these CMC

The Effect of Tow Shearing on Reinforcement Positional Fidelity in the Manufacture of a Continuous Fiber Reinforced Thermoplastic Matrix Composite via Pultrusion-Like Processing of Commingled Feedstock

Science.gov (United States)

Warlick, Kent M.

While the addition of short fiber to 3D printed articles has increased structural performance, ultimate gains will only be realized through the introduction of continuous reinforcement placed along pre-planned load paths. Most additive manufacturing research focusing on the addition of continuous reinforcement has revolved around utilization of a prefrabricated composite filament or a fiber and matrix mixed within a hot end prior to deposition on a printing surface such that conventional extrusion based FDM can be applied. Although stronger 3D printed parts can be made in this manner, high quality homogenous composites are not possible due to fiber dominated regions, matrix dominated regions, and voids present between adjacent filaments. Conventional composite manufacturing processes are much better at creating homogeneous composites; however, the layer by layer approach in which they are made is inhibiting the alignment of reinforcement with loads. Automated Fiber Placement techniques utilize in plane bending deformation of the tow to facilitate tow steering. Due to buckling fibers on the inner radius of curves, manufacturers recommend a minimum curvature for path placement with this technique. A method called continuous tow shearing has shown promise to enable the placement of tows in complex patterns without tow buckling, spreading, and separation inherent in conventional forms of automated reinforcement positioning. The current work employs fused deposition modeling hardware and the continuous tow shearing technique to manufacture high quality fiber reinforced composites with high positional fidelity, varying continuous reinforcement orientations within a layer, and plastic elements incorporated enabling the ultimate gains in structural performance possible. A mechanical system combining concepts of additive manufacturing with fiber placement via filament winding was developed. Paths with and without tension inherent in filament winding were analyzed through

Effect of interactions between Co(2+) and surface goethite layer on the performance of α-FeOOH coated hollow fiber ceramic ultrafiltration membranes.

Science.gov (United States)

Zhu, Zhiwen; Zhu, Li; Li, Jianrong; Tang, Jianfeng; Li, Gang; Hsieh, Yi-Kong; Wang, TsingHai; Wang, Chu-Fang

2016-03-15

The consideration of water energy nexus inspires the environmental engineering community to pursue a more sustainable strategy in the wastewater treatment. One potential response would be to enhance the performance of the low-pressure driven filtration system. To reach this objective, it is essential to have a better understanding regarding the surface interaction between the target substance and the surface of membrane. In this study, the hollow fiber ceramic membranes were coated with a goethite layer in order to enhance the Co(2+) rejection. Experimental results indicate that higher Co(2+) rejections are always accompanied with the significant reduction in the permeability. Based on the consideration of electroviscous effect, the surface interactions including the induced changes in viscosity, pore radius and Donnan effect in the goethite layer are likely responsible for the pH dependent behaviors in the rejection and permeability. These results could be valuable references to develop the filtration system with high rejection along with acceptable degree of permeability in the future. Copyright © 2015 Elsevier Inc. All rights reserved.

Fiscal 2000 achievement report. Venture business assisting type regional consortium - Minor business creation base type (Development of aluminum alloy casting system using aluminum titanate ceramic member); 2000 nendo chiiki consortium kenkyu kaihatsu jigyo seika hokokusho. Chitansan aluminium ceramics buzai wo shiyoshita aluminium gokin chuzo system no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An automatic liquid metal charging system driven by a linear induction type electromagnetic pump is developed, with its members to be in contact with liquid aluminum alloy being constituted of aluminum titanate ceramics not to be wetted by liquid aluminum alloy and highly resistant to thermal impact. Technologies for casting aluminum titanate ceramic members in plaster molds, CIP (cold isostatic pressing) molding, and burning were established. The mechanism of wettability of liquid aluminum alloy on aluminum titanate ceramic members was elucidated, and an aluminum titanate ceramic member with a dense spinel layer formed thereon in situ was developed for improvement on non-wettability. The developed member remained non-wettable more than six times longer than conventional members. A special electronic counter mechanism was developed by installing in a conduit an aluminum titanate ceramic made impeller whose revolution was converted into electric signals for the measurement of the amount of charged liquid. A non-asbestos polycrystalline alumina-silica fiber was selected as the insulator for the melting/holding furnace, which enabled 30% energy conservation as compared with the conventional type. (NEDO)

Surface oxidation of porous ZrB{sub 2}-SiC ceramic composites by continuous-wave ytterbium fibre laser

Energy Technology Data Exchange (ETDEWEB)

Mahmod, Dayang Salyani Abang, E-mail: dygsalyani@gmail.com [Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak (Malaysia); Glandut, Nicolas [SPCTS, UMR 7315, CNRS, University of Limoges, European Ceramic Center, 12 Rue Atlantis, 87068 Limoges (France); Khan, Amir Azam [Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak (Malaysia); Labbe, Jean-Claude [SPCTS, UMR 7315, CNRS, University of Limoges, European Ceramic Center, 12 Rue Atlantis, 87068 Limoges (France)

2015-12-01

Highlights: • Surface oxidation of ZrB{sub 2}-SiC ceramic composites by Yb-fibre laser. • Round spiral laser pattern created for the surface oxidation. • Presence of laser-formed oxide scale and unaffected beneath regions. • Crazed but uncracked surface oxide. • A dense glassy SiO{sub 2}-rich layer exhibited enhances oxidation resistance. - Abstract: Surface treatment of ceramic substrates by a laser beam can allow to incorporate interesting properties to these ceramics. In the present work, surface oxidation of ca. 30% porous ZrB{sub 2}-SiC ceramic composites by using an ytterbium fibre laser was conducted. Oxidation of ceramic substrates through this process under ambient conditions has certain advantages compared to the classical oxidation method. A particular spiral laser pattern was created in order to produce an oxidized structure on ZrB{sub 2}-SiC porous substrates. The laser parameters were as follows i.e., laser power of 50, 60 and 70 W, a beam diameter of 1.25 mm, velocity of 2 mm/s, acceleration and deceleration of 1 mm/s{sup 2}. The microstructural and morphological changes in the laser-treated region was examined using scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. At laser power of 70 W, the sample exhibits uniform oxidation. It revealed that the very porous bulk beneath remained unaffected and unoxidized because this laser-formed oxide scale protects the substrate from oxidation. The presence of oxidized and unaffected regions indicated a high degree of heat localization. The dense glassy SiO{sub 2}-rich layer prevents the inward oxygen diffusion into the inner bulk hence enhances the oxidation resistance.

Advanced Ceramics

International Nuclear Information System (INIS)

1989-01-01

The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.) [pt

Advanced ceramic materials for next-generation nuclear applications

Science.gov (United States)

Marra, John

2011-10-01

The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme environments of high

Advanced ceramic materials for next-generation nuclear applications

Energy Technology Data Exchange (ETDEWEB)

Marra, John [Savannah River National Laboratory Aiken, SC 29802 (United States)

2011-10-29

The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme

Characterization of ceramics used in mass ceramic industry Goianinha/RN

International Nuclear Information System (INIS)

Sales Junior, J.C.C.; Nascimento, R.M. do; Andrade, J.C.S.; Saldanha, K.M.; Dutra, R.P.S.

2011-01-01

The preparation of the the ceramic mass is one of the most important steps in the manufacture of ceramic products, since the characteristics of the raw materials used, and the proportions that they are added, directly influence the final properties of ceramic products and the operational conditions of processing. The objective of this paper is to present the results of the characterization of a ceramic mass used in the manufacture of sealing blocks by a red ceramic industry of the city of Goianinha / RN. We analyzed the chemical and mineralogical composition; thermogravimetric and differential thermal analysis; granulometric analysis; evaluation of plasticity; and determining the technological properties of specimens used in test firing at 700, 900 and 1100 ° C. The results show that the ceramic body studied has characteristics that allow use in the manufacture of sealing blocks when burned at a temperature of 900 ° C. (author)

Randomized, Controlled Clinical Trial of Bilayer Ceramic and Metal-Ceramic Crown Performance

Science.gov (United States)

Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E.; Anusavice, Kenneth

2013-01-01

Purpose Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. Materials and Methods An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher’s exact test. Results There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns

[Microstructure and mechanical property of a new IPS-Empress 2 dental glass-ceramic].

Science.gov (United States)

Luo, Xiao-ping; Watts, D C; Wilson, N H F; Silsons, N; Cheng, Ya-qin

2005-03-01

To investigate the microstructure and mechanical properties of a new IPS-Empress 2 dental glass-ceramic. AFM, SEM and XRD were used to analyze the microstructure and crystal phase of IPS-Empress 2 glass-ceramic. The flexural strength and fracture toughness were tested using 3-point bending method and indentation method respectively. IPS-Empress 2 glass-ceramic mainly consisted of lithium disilicate crystal, lithium phosphate and glass matrix, which formed a continuous interlocking structure. The crystal phases were not changed before and after hot-pressed treatment. AFM showed nucleating agent particles of different sizes distributed on the highly polished ceramic surface. The strength and fracture toughness were 300 MPa and 3.1 MPam(1/2). The high strength and fracture toughness of IPS-Empress 2 glass ceramic are attributed to the fine lithium disilicate crystalline, interlocking microstructure and crack deflection.

Adjusting dental ceramics: An in vitro evaluation of the ability of various ceramic polishing kits to mimic glazed dental ceramic surface.

Science.gov (United States)

Steiner, René; Beier, Ulrike S; Heiss-Kisielewsky, Irene; Engelmeier, Robert; Dumfahrt, Herbert; Dhima, Matilda

2015-06-01

During the insertion appointment, the practitioner is often faced with the need to adjust ceramic surfaces to fit a restoration to the adjacent or opposing dentition and soft tissues. The purpose of this study was to assess the ceramic surface smoothness achieved with various commercially available ceramic polishing kits on different commonly used ceramic systems. The reliability of the cost of a polishing kit as an indicator of improved surface smoothness was assessed. A total of 350 ceramic surfaces representing 5 commonly available ceramic systems (IPS Empress Esthetic, IPS e.max Press, Cergo Kiss, Vita PM 9, Imagine PressX) were treated with 5 types of ceramic polishing systems (Cerapreshine, 94006C, Ceramiste, Optrafine, Zenostar) by following the manufacturers' guidelines. The surface roughness was measured with a profilometer (Taylor Hobson; Precision Taylor Hobson Ltd). The effects of ceramic systems and polishing kits of interest on surface roughness were analyzed by 2-way ANOVA, paired t test, and Bonferroni corrected significance level. The ceramic systems and polishing kits statistically affected surface roughness (Pceramic surface. No correlation could be established between the high cost of the polishing kit and low surface roughness. None of the commonly used ceramic polishing kits could create a surface smoother than that of glazed ceramic (Pceramic polishing kits is not recommended as a reliable indicator of better performance of ceramic polishing kits (P>.30). Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

Interaction phenomena at reactive metal/ceramic interfaces.

Energy Technology Data Exchange (ETDEWEB)

McDeavitt, S. M.; Billings, G. W.; Indacochea, J. E.

2000-11-03

The objective of this study was to understand the interface chemical reactions between stable ceramics and reactive liquid metals, and developing microstructure. Experiments were conducted at elevated temperatures where small metal samples of Zr and Zr-alloy were placed on top of selected oxide and non-oxide ceramic substrates (Y{sub 2}O{sub 3}, ZrN, ZrC, and HfC). The sample stage was heated in high-purity argon to about 2000 C, held in most cases for five minutes at the peak temperature, and then cooled to room temperature at {approximately}20 c/min. An external video camera was used to monitor the in-situ wetting and interface reactions. Post-test examinations of the systems were conducted by scanning electron microscopy and energy dispersive spectroscopy. It was determined that the Zr and the Zr-alloy are very active in the wetting of stable ceramics at elevated temperatures. In addition, in some systems, such as Zr/ZrN, a reactive transition phase formed between the ceramic and the metal. In other systems, such as Zr/Y{sub 2}O{sub 3}, Zr/ZrC and Zr/HfC, no reaction products formed, but a continuous and strong joint developed under these circumstances also.

Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

Science.gov (United States)

Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

2016-05-11

The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

Ceramic joining

Energy Technology Data Exchange (ETDEWEB)

Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

1996-04-01

This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

Industrial ceramics - Properties, forming and applications

International Nuclear Information System (INIS)

Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

2013-01-01

After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy