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Sample records for continuous casting slabs

  1. Analysis of Meniscus Fluctuation in a Continuous Casting Slab Mold

    Zhang, Kaitian; Liu, Jianhua; Cui, Heng; Xiao, Chao

    2018-03-01

    A water model of slab mold was established to analyze the microscopic and macroscopic fluctuation of meniscus. The fast Fourier transform and wavelet entropy were adopted to analyze the wave amplitude, frequency, and components of fluctuation. The flow patterns under the meniscus were measured by using particle image velocimetry measurement and then the mechanisms of meniscus fluctuation were discussed. The results reflected that wavelet entropy had multi-scale and statistical properties, and it was suitable for the study of meniscus fluctuation details both in time and frequency domain. The basic wave, frequency of which exceeding 1 Hz in the condition of no mold oscillation, was demonstrated in this work. In fact, three basic waves were found: long-wave with low frequency, middle-wave with middle frequency, and short-wave with high frequency. In addition, the upper roll flow in mold had significant effect on meniscus fluctuation. When the position of flow impinged was far from the meniscus, long-wave dominated the fluctuation and the stability of meniscus was enhanced. However, when the velocity of flow was increased, the short-wave dominated the meniscus fluctuation and the meniscus stability was decreased.

  2. High-Temperature Creep Behaviour and Positive Effect on Straightening Deformation of Q345c Continuous Casting Slab

    Guo, Long; Zhang, Xingzhong

    2018-03-01

    Mechanical and creep properties of Q345c continuous casting slab subjected to uniaxial tensile tests at high temperature were considered in this paper. The minimum creep strain rate and creep rupture life equations whose parameters are calculated by inverse-estimation using the regression analysis were derived based on experimental data. The minimum creep strain rate under constant stress increases with the increase of the temperature from 1000 °C to 1200 °C. A new casting machine curve with the aim of fully using high-temperature creep behaviour is proposed in this paper. The basic arc segment is cancelled in the new curve so that length of the straightening area can be extended and time of creep behaviour can be increased significantly. For the new casting machine curve, the maximum straightening strain rate at the slab surface is less than the minimum creep strain rate. So slab straightening deformation based on the steel creep behaviour at high temperature can be carried out in the process of Q345c steel continuous casting. The effect of creep property at high temperature on slab straightening deformation is positive. It is helpful for the design of new casting machine and improvement of old casting machine.

  3. Prediction of δ-ferrite distribution in continuously cast type 304 stainless steel slabs by diffusion transformation analysis

    Kim, J. Joon; Kim, Sun K.; Kim, Jong W.

    1998-01-01

    Retained δ-ferrite in 304 stainless steel is known to prevent hot cracking during continuous casting. Excess content of retained δ-ferrite lowers the hot workability. So it is necessary to control the amount of retained δ-ferrite in stainless steel. A numerical model based on coupled analysis of macro heat transfer and micro diffusion transformation has been developed in order to predict retained δ-ferrite in continuously cast 304 stainless steel slab. The finite difference technique for moving boundary problem has been formulated utilizing 'murray-landis variable-grid method'. The reliability of numerical model is compared with the other results. The prediction of δ-ferrite content in CC type 304 stainless steel slabs shows good agreement between measured and predicted results. Effect of secondary cooling condition on the δ-ferrite has been also investigated

  4. Morphology and Precipitation Kinetics of MnS in Low-Carbon Steel During Thin Slab Continuous Casting Process

    YU Hao; KANG Yong-lin; ZHAO Zheng-zhi; SUN Hao

    2006-01-01

    The morphology of manganese sulfide formed during thin slab continuous casting process in low-carbon steel produced by compact strip production (CSP) technique was investigated. Using transmission electron microscopy analysis, it was seen that a majority of manganese sulfides precipitated at austenite grain boundaries, the morphologies of which were spherical or close to the spherical shape and the size of MnS precipitates ranged from 30 nm to 100 nm. A mathematical model of the manganese sulfide precipitation in this process was developed based on classical nucleation theory. Under the given conditions, the starting and finishing precipitation temperatures of MnS in the continuous casting thin slab of the studied low-carbon steel are 1 189 ℃ and 1 171 ℃, respectively, and the average diameter of MnS precipitates is about 48 nm within this precipitation temperature range. The influences of chemical components and thermo-mechanical processing conditions on the precipitation behavior of MnS in the same process were also discussed.

  5. Numerical and Physical Parametric Analysis of a SEN with Flow Conditioners in Slab Continuous Casting Mold

    Gonzalez-Trejo J.

    2017-06-01

    Full Text Available Some of the most recent technologies that improves the performance in continuous casting process has installed infrastructure outside the mold to modify the natural fluid flow pattern to obtain a quasi-steady condition and promote a uniform solidified shell of steel. The submerged entry nozzle distributes the liquid steel in the mold and can be used to obtain the flow symmetry condition with external geometry improvements. The fluid flow conditioners were located near the outlet ports of the nozzle. The aim of the modifiers is to impose a pseudo symmetric pattern in the upper zone of the mold by inhibiting the fluid exchange between the zones created by conditioners. This work evaluates the effect of the thickness and length of the fluid-flow modifiers on the overall performance of the submerged nozzle. These properties of the fluid-flow modifiers were normalized based on two of the geometric dimensions of the standard equipment. Numerical and physical simulations suggest that the flow modifier should be as thin as possible.

  6. Study of the Mechanism of Liquid Slag Infiltration for Lubrication in Slab Continuous Casting

    Zhang, Shaoda; Wang, Qiangqiang; He, Shengping; Wang, Qian

    2018-04-01

    Consistent and uniform lubrication of the solidifying shell, especially in the meniscus, is crucial for the smooth continuous casting operation and production of strands free of surface defects. Thus, the current study established a coupled model to study the inflow behavior of liquid slag to the mold-strand channel, taking the solidification of steel and slag and the periodic oscillation of mold into account. The difficulties and solutions for the simulation were described in detail. The predicted profiles of the slag rim and initial shell were in good agreement with the reports. The main results indicated that liquid slag could be squeezed out and back into the slag pool in a negative strip period while a large amount of liquid slag could infiltrate into the mold-strand channel. Thus, the amount of slag consumed in the negative strip period was relatively small compared with that in the positive strip period. The predicted variation of slag consumption during mold oscillation was periodic, and the average value was 0.274 kg/m2, which agreed well with the slag consumption in industrial practice. The current model can predict and optimize the oscillation parameters aiming at stable lubrication conditions.

  7. Research on Soft Reduction Amount Distribution to Eliminate Typical Inter-dendritic Crack in Continuous Casting Slab of X70 Pipeline Steel by Numerical Model

    Liu, Ke; Wang, Chang; Liu, Guo-liang; Ding, Ning; Sun, Qi-song; Tian, Zhi-hong

    2017-04-01

    To investigate the formation of one kind of typical inter-dendritic crack around triple point region in continuous casting(CC) slab during the operation of soft reduction, fully coupled 3D thermo-mechanical finite element models was developed, also plant trials were carried out in a domestic continuous casting machine. Three possible types of soft reduction amount distribution (SRAD) in the soft reduction region were analyzed. The relationship between the typical inter-dendritic cracks and soft reduction conditions is presented and demonstrated in production practice. Considering the critical strain of internal crack formation, a critical tolerance for the soft reduction amount distribution and related casing parameters have been proposed for better contribution of soft reduction to the internal quality of slabs. The typical inter-dendritic crack around the triple point region had been eliminated effectively through the application of proposed suggestions for continuous casting of X70 pipeline steel in industrial practice.

  8. Statistical model for predicting correct amount of deoxidizer of Al-killed grade casted at slab continuous caster of Pakistan steel

    Siddiqui, A.R.; Khan, M.M.A.; Ismail, B.M.

    1999-01-01

    Oxygen is blown in Converter process to oxidize hot metal. This introduces dissolved oxygen in the metal, which may cause embrittlement, voids, inclusion and other undesirable properties in steel. The steel bath at the time of tapping contains 400 to 800 ppm oxygen. Deoxidation is carried out during tapping by adding into the tap ladle appropriate amounts of ferromanganese, ferrosilicon and/or aluminum or other special deoxidizers. In the research aluminum killed grade steel which are casted at the slab caster of Pakistan Steel were investigated. Amount of aluminum added is very critical because if we add lesser amount of aluminum then the required quantity then there will be an incomplete killing of oxygen which results uncleanness in steel. Addition of larger amount of aluminum not only increases the cost of the production but also results as higher amount of alumina, which results in nozzle clogging and increase, loses. The purpose of the research is to develop a statistical model which would predict correct amount of aluminum addition for complete deoxidation of aluminum killed grade casted at slab continuous caster of Pakistan Steel. In the model aluminum added is taken as dependent variable while tapping temperature, turn down carbon composition, turndown manganese composition and oxygen content in steel would be the independent variable. This work is based on operational practice on 130 tons Basic Oxygen furnace. (author)

  9. SICS. A Sensor-Based In-Line Control System for the Surfaces of Continuously Cast Slabs

    Chang, Tzyy-Shuh [OG Technologies, Inc., Ann Arbor, MI (United States)

    2013-09-23

    The Phase II project has been carried out in accordance to the proposed tasks and budget, based on the original and extended schedule. The R&D team designed and implemented the test unit for the full width coverage, installed the unit in a caster. The development work further included enhanced image processing, in-depth defect study and process control models. The function, operation, and maintenance of the SICS was thoroughly studied during the Phase II research. The experience indicates additional hardware and procedures are required to make the SICS a commercially ready product in operation and maintenance aspect. Such developments have been finished and the team is contacting potential customers for the first commercial installation of SICS. Additionally, OGT is exploring the possibility to team up with a US company that specializes in surface cleaning for slabs/blooms/billets such that the in-line surface inspection can be integrated with in-line surface clean up for the maximum benefit to the steel industry.

  10. A dynamic control water distribution model of steel in continuous casting

    Fu Jianxun; Hwang, Weng-Sing; Tsai, De-Chang; Tsai, Ming Hsiu; Wang, Chien-Hsun

    2012-01-01

    After investigation in many continuous casting shop of steel, a dynamic water distribution model is proposed for flexible control on secondary cooling in continuous casting. In this model, the water cooling intensity is determined by the model casting speed instead of the real casting speed. When the casting speed is steady, the model casting speed is equal to the real casting speed. When the real casting speed is changing, the model casting speed according to calculating algorithm to adjust and approaches to the real one, but there is a time delay between them, so it can avoid the slab surface temperature fluctuated due to casting speed changes. The secondary cooling can be dynamically controlled by monitoring the model casting speed. The compare of the simulation results and the measured results reveals that the temperature field and thickness of slab shell in simulations agree very well with the real production situations.

  11. Experimental research of slab cast over precast joists with prestressed reinforcement

    Koyankin Aleksandr Aleksandrovich

    2016-03-01

    Full Text Available At the present time reinforced concrete is the main construction material in civil and industrial construction. Cast-in-place and precast construction is gradually becoming a more widespread type of house-building, but still there is a lack of data, including experimental data, which allows evaluating the stress and strain state of a construction of a slab cast over precast joists. Experimental research of stress and strain state of slab cast over precast joists with prestressed reinforcement was carried out. An experimental model of a fragment of a hybrid precast/cast-in-place building was produced and tested (reduction scale 1:6. The experimental investigations of slab cast over precast joists with prestressed reinforcement proved that the construction solution of the framework offered in the previous works of the authors possess good stiffness, crack-resistance and bearing capacity. It well fits for constructing the slabs of long spans in residential and public buildings.

  12. Influence of Cooling Conditions on a Slab’s Chill Zone Formation During Continuous Casting of Steel

    Drożdż P.

    2017-06-01

    Full Text Available The cooling conditions of a slab during continuous casting of steel have an impact on the crystalline structure formation. Numerical methods allow real processes to be modelled. Professional computer programs are available on the market, so the results of their simulations allow us to understand the processes that occur during the casting and solidification of the slab. The study attempts to evaluate the impact of the intensity of the secondary cooling on the chilled zone size. The calculations show the differences in the structure of a slab cast with various speeds while maintaining industrial cooling parameters during operation of a continuous casting machine.

  13. Strategy of Cooling Parameters Selection in the Continuous Casting of Steel

    Falkus J.

    2016-03-01

    Full Text Available This paper presents a strategy of the cooling parameters selection in the process of continuous steel casting. Industrial tests were performed at a slab casting machine at the Arcelor Mittal Poland Unit in Krakow. The tests covered 55 heats for 7 various steel grades. Based on the existing casting technology a numerical model of the continuous steel casting process was formulated. The numerical calculations were performed for three casting speeds - 0.6, 0.8 and 1 m min-1. An algorithm was presented that allows us to compute the values of the heat transfer coefficients for the secondary cooling zone. The correctness of the cooling parameter strategy was evaluated by inspecting the shell thickness, the length of the liquid core and the strand surface temperature. The ProCAST software package was used to construct the numerical model of continuous casting of steel.

  14. Numerical simulation of flow and heat transfer of continous cast steel slab under traveling magnetic field

    Gong Haijun

    2013-03-01

    Full Text Available A unified numerical model for simulating solidification transport phenomena (STP of steel slab in electromagnetic continuous casting (EMCC process was developed. In order to solve the multi-physics fields coupled problem conveniently, the complicated bidirectional coupled process between EM and STP was simplified as a unidirectional one, and a FEM/FVM-combined numerical simulation technique was adopted. The traveling magnetic fields (TMFs applied to the EMCC process were calculated using the ANSYS11.0 software, and then the EM-data output by ANSYS were converted to FVM-format using a data-format conversion program developed previously. Thereafter, the governing equations were solved using a pressure-based Direct-SIMPLE algorithm. The simulation results of the STP in CC-process show that, due to the influences of Lorentz force and Joule heat, the two strong circulating flows and the temperature field can be obviously damped and changed once TMF with one pair of poles (1-POPs or 2-POPs is applied, which would accordingly improve the quality of casting. It was found in the present research that the integrated actions of 2-POPs TMF are superior to 1-POPs. All the computations indicate that the present numerical model of EM-STP as well as the FEM/FVM-combined technique is successful.

  15. A computational study of low-head direct chill slab casting of aluminum alloy AA2024

    Hasan, Mainul; Begum, Latifa

    2016-04-01

    The steady state casting of an industrial-sized AA2024 slab has been modeled for a vertical low-head direct chill caster. The previously verified 3-D CFD code is used to investigate the solidification phenomena of the said long-range alloy by varying the pouring temperature, casting speed and the metal-mold contact heat transfer coefficient from 654 to 702 °C, 60-180 mm/min, and 1.0-4.0 kW/(m2 K), respectively. The important predicted results are presented and thoroughly discussed.

  16. The effects of casting speed on steel continuous casting process

    Sadat, Mohammad; Honarvar Gheysari, Ali; Sadat, Saeid [Islamic Azad University, Department of Mechanics, Mashhad Branch, Mashhad (Iran, Islamic Republic of)

    2011-12-15

    A three dimensional simulation of molten steel flow, heat transfer and solidification in mold and ''secondary cooling zone'' of Continuous Casting machine was performed with consideration of standard k-{epsilon} model. For this purpose, computational fluid dynamics software, FLUENT was utilized. From the simulation standpoint, the main distinction between this work and preceding ones is that, the phase change process (solidification) and flow (turbulent in mold section and laminar in secondary cooling zone) have been coupled and solved jointly instead of dividing it into ''transient heat conduction'' and ''steady fluid flow'' that can lead to more realistic simulation. Determining the appropriate boundary conditions in secondary cooling zone is very complicated because of various forms of heat transfer involved, including natural and forced convection and simultaneous radiation heat transfer. The main objective of this work is to have better understanding of heat transfer and solidification in the continuous casting process. Also, effects of casting speed on heat flux and shell thickness and role of radiation in total heat transfer is discussed. (orig.)

  17. Solidification control in continuous casting of steel

    Unknown

    Solidification in continuous casting (CC) technology is initiated in a water- ..... to fully austenitic solidification, and FP between 0 and 1 indicates mixed mode. ... the temperature interval (LIT – TSA) corresponding to fs = 0⋅9 → 1, is in reality the.

  18. Pipe Rolling from Continuous Cast Metal

    Zhordania, I.; Chkhartishvili, I.; Lordkipanidze, J.; Melashvili, Z.; Papava, K.; Khundadze, K.

    2007-01-01

    The approach to manufacturing of high quality pipes as a result of solid and hollow billet rolling from continuous cast metal is shown. Optimal parameters of piercing, temperature of piercing and piercing rolling mill rollers speed have been experimentally established. (author)

  19. A Comparison of Models Describing Heat Transfer in the Primary Cooling Zone of a Continuous Casting Machine

    Miłkowska-Piszczek K.

    2015-04-01

    Full Text Available This paper presents the findings of research conducted concerning the determination of thermal boundary conditions for the steel continuous casting process within the primary cooling zone. A cast slab - with dimensions of 1100 mm×220 mm - was analysed, and models described in references were compared with the authors’ model. The presented models were verified on the basis of an industrial database. The research problem was solved with the finite element method using the ProCAST software package.

  20. Analysis of Mold Friction in a Continuous Casting Using Wavelet Transform

    Ma, Yong; Fang, Bohan; Ding, Qiqi; Wang, Fangyin

    2018-04-01

    Mold friction (MDF) is an important parameter reflecting the lubrication condition between the initial shell and the mold during continuous casting. In this article, based on practical MDF from the slab continuous casting driven by a mechanical vibration device, the characteristics of friction were analyzed by continuous wavelet transform (CWT) and discrete wavelet transform (DWT) in different casting conditions, such as normal casting, level fluctuation, and alarming of the temperature measurement system. The results show that the CWT of friction accurately captures the subtle changes in friction force, such as the periodic characteristic of MDF during normal casting and the disordered feature of MDF during level fluctuation. Most important, the results capture the occurrence of abnormal casting and display the friction frequency characteristics at this abnormal time. In addition, in this article, there are some abnormal casting conditions, and the friction signal is stable until there is a sudden large change when abnormal casting, such as split breakout and submerged entry nozzle breakage, occurs. The DWT has a good ability to capture the friction characteristics for such abnormal situations. In particular, the potential abnormal features of MDF were presented in advance, which provides strong support for identifying abnormal casting and even preventing abnormal casting.

  1. Thermodynamic modeling of mineralogical phases formed by continuous casting powders

    Romo-Castaneda, Julio; Cruz-Ramirez, Alejandro; Romero-Serrano, Antonio; Vargas-Ramirez, Marissa; Hallen-Lopez, Manuel

    2011-01-01

    A great amount of mineralogical phases were predicted and represented in stability phase diagrams, which were obtained by the use of the thermodynamic software FACTSage considering both the chemical composition and the melting temperature of the mould flux. Melting-solidification tests on commercial mould flux glasses for thin slab casting of steel revealed the existence of cuspidine (Ca 4 Si 2 O 7 F 2 ) as the main mineralogical phase formed during the flux solidification by X-ray powder diffraction (XRD). This phase directly influences the heat transfer phenomena from the strand to the mould and it is obtained with higher fluorite content (22% CaF 2 ). Cuspidine is desirable only in fluxes to produce medium carbon (included peritectic grade) steels, because it reduces the heat flux from the strand to the mould, thus controlling the shrinkage rate during the flux solidification. The experimental results are in agreement with those obtained by the thermodynamic software. The stability phase diagrams could be used as an important tool in the flux design for continuous casting process.

  2. Thermodynamic modeling of mineralogical phases formed by continuous casting powders

    Romo-Castaneda, Julio [Metallurgy and Materials Department, Instituto Politecnico Nacional-ESIQIE, Apdo. P. 118-431, 07051 Mexico D.F. (Mexico); Cruz-Ramirez, Alejandro, E-mail: alcruzr@ipn.mx [Metallurgy and Materials Department, Instituto Politecnico Nacional-ESIQIE, Apdo. P. 118-431, 07051 Mexico D.F. (Mexico); Romero-Serrano, Antonio; Vargas-Ramirez, Marissa; Hallen-Lopez, Manuel [Metallurgy and Materials Department, Instituto Politecnico Nacional-ESIQIE, Apdo. P. 118-431, 07051 Mexico D.F. (Mexico)

    2011-01-10

    A great amount of mineralogical phases were predicted and represented in stability phase diagrams, which were obtained by the use of the thermodynamic software FACTSage considering both the chemical composition and the melting temperature of the mould flux. Melting-solidification tests on commercial mould flux glasses for thin slab casting of steel revealed the existence of cuspidine (Ca{sub 4}Si{sub 2}O{sub 7}F{sub 2}) as the main mineralogical phase formed during the flux solidification by X-ray powder diffraction (XRD). This phase directly influences the heat transfer phenomena from the strand to the mould and it is obtained with higher fluorite content (22% CaF{sub 2}). Cuspidine is desirable only in fluxes to produce medium carbon (included peritectic grade) steels, because it reduces the heat flux from the strand to the mould, thus controlling the shrinkage rate during the flux solidification. The experimental results are in agreement with those obtained by the thermodynamic software. The stability phase diagrams could be used as an important tool in the flux design for continuous casting process.

  3. Continuation of Crosscutting Technology Development at Cast

    Yoon, Roe-Hoan

    2012-03-31

    This Final Technical Report describes progress made on the sub-projects awarded in the Cooperative Agreement DE-FC26-05NT42457: Continuation of Crosscutting Technology Development at Center for Advanced Separation Technologies (CAST). The final reports for each sub-project are attached in the appendix. Much of the research to be conducted with Cooperative Agreement funds will be longer-term, high-risk, basic research and will be carried out in five broad areas: a) Solid-solid separation b) Solid-liquid separation c) Chemical/Biological Extraction d) Modeling and Control, and e) Environmental Control.

  4. Development of vacuum continuous casting technology for uranium

    Lee, Y.S.; Kim, C. K.; Kim, K. H.; Lee, D. B.; Kim, J. D.; Jang, S. J.; Ahn, H. S.; Shin, Y. J.

    2001-02-01

    The spent fuel disposal process of new dry storage concept has been developed in KAERI, in which the uranium metal abstracted by Li-reduction of spent fuel will be formed to long rods and then the rods will be arranged uniformly in canister. The objective of this study is to review the feasibility of applying the continuous casting method to cast a long rod with modifying the vacuum high-frequency induction furnace to vacuum continuous casting system, which was normally used to cast the uranium. The results are as follows. With the nozzle size of 3mm and the withdrawal speed of 3.5 mm/sec, the length of 160mm, diameter of 30 mm continuous casting uranium bar was successfully cast. This result shows there might be a possibility of continuous casting of uranium and helps the design and fabrication of new continuous casting equipment

  5. Physical and Clinical Evaluation of Hip Spica Cast applied with Three-slab Technique using Fibreglass Material

    Bitar KM

    2016-11-01

    Full Text Available Introduction: Hip spica casting is an important component of treatment for developmental dysplasia of the hip (DDH and popular treatment method for femur fractures in children. Breakage at the hip region is a relatively common problem of this cast. We have developed a three-slab technique of hip spica application using fibreglass as the cast material. The purpose of this review was to evaluate the physical durability of the spica cast and skin complications with its use. Methodology: A retrospective review of children with various conditions requiring hip spica immobilisation which was applied using our method. Study duration was from 1st of January 2014 until 31st December 2015. Our main outcomes were cast breakage and skin complications. For children with hip instability, the first cast would be changed after one month, and the second cast about two months later. Results: Twenty-one children were included, with an average age of 2.2 years. The most common indication for spica immobilisation was developmental dysplasia of the hip. One child had skin irritation after spica application. No spica breakage was noted. Conclusion: This study showed that the three-slab method of hip spica cast application using fibreglass material was durable and safe with low risk of skin complications.

  6. Rough case-based reasoning system for continues casting

    Su, Wenbin; Lei, Zhufeng

    2018-04-01

    The continuous casting occupies a pivotal position in the iron and steel industry. The rough set theory and the CBR (case based reasoning, CBR) were combined in the research and implementation for the quality assurance of continuous casting billet to improve the efficiency and accuracy in determining the processing parameters. According to the continuous casting case, the object-oriented method was applied to express the continuous casting cases. The weights of the attributes were calculated by the algorithm which was based on the rough set theory and the retrieval mechanism for the continuous casting cases was designed. Some cases were adopted to test the retrieval mechanism, by analyzing the results, the law of the influence of the retrieval attributes on determining the processing parameters was revealed. A comprehensive evaluation model was established by using the attribute recognition theory. According to the features of the defects, different methods were adopted to describe the quality condition of the continuous casting billet. By using the system, the knowledge was not only inherited but also applied to adjust the processing parameters through the case based reasoning method as to assure the quality of the continuous casting and improve the intelligent level of the continuous casting.

  7. Simulation of continuous cast steel product solidification

    Ardelean, E.

    2007-06-01

    Full Text Available Primary cooling – inside the tundish – has a great impact over the thickness of the solidified steel crust. If on exiting the tundish the crust is too thin, it can punch and break, as a result of the ferrostatic pressure exerted from the inside by the liquid steel as well as because of the weight of the molten steel. The parameters that influence the amount of dissipated heat depend on the cooling water flow of the tundish, on the pressure and temperature of the cooling water but also on the overheating of the continuously cast steel. The secondary cooling takes place at the exit of the semi-finished product from the tundish, when the solidification is supposed to take place all along the cross section of the strand. In order to achieve it, in addition to a correctly managed primary cooling, it is necessary to obtain the proper correlation of the factors that influence the secondary cooling as well: the water flow rate long the three zones of the installation and its pressure in the secondary circuit. All these have in view a proper solidification length; an intense cooling can generate cracks due to the thermal stress, while a too slow cooling can generate a partial solidification of the strand up to the cropping machine area. The paper presents a mathematical simulation of the continuously cast steel solidification.

    El enfriamiento primario del cristalizador tiene una gran importancia sobre el espesor de la costra de acero solidificado. Si al salir del cristalizador, esta costra es demasiado sutil, bajo la acción de la presión ferro estática ejercitada por el acero líquido del interior y gracias el peso propio del hilo, ésta, puede perforar resultando su rompimiento. Los parámetros que influenyen sobre la cantidad de calor cedida dependen del agua de enfriamiento del catalizador, de la presión y de la temperatura de agua de enfriamiento, pero también del sobrecalentamiento del acero fundido continuamente. A la salida del

  8. Applying a Numerical Model of the Continuous Steel Casting Process to Control the Length of the Liquid Core in the Strand

    Miłkowska-Piszczek K.

    2015-04-01

    Full Text Available This paper presents development and the application of a numerical model of the continuous steel casting process to optimise the strand solidification area. The design of the numerical model of the steel continuous casting process was presented and which was developed based on the actual dimensions of the slab continuous casting machine in ArcelorMittal Poland Unit in Kraków. The S235 steel grade and the cast strand format of 220×1280 mm were selected for the tests. Three strand casting speeds were analysed: 0.6, 0.8 and 1 m min-1. An algorithm was presented, allowing the calculation of the heat transfer coefficient values for the secondary cooling zone. In order to verify the results of numerical simulations, additional temperature measurements of the strand surface within the secondary cooling chamber were made. The ProCAST software was used to construct the numerical model of continuous casting of steel.

  9. The Influence of Vanadium Microalloying on the Production of Thin Slab Casting and Direct Rolled Steel Strip

    Li, Yu; Milbourn, David

    Vanadium microalloying is highly effective in high strength strip steels produced by thin slab casting and direct rolled process. Because of the high solubility of V(C,N) in austenite, vanadium is likely to remain in solution during casting, equalisation and rolling. Vanadium microalloyed steels have better hot ductility and are less prone to transverse cracking than niobium containing steels. Despite a coarse as-cast austenite grain size before rolling, significant grain refinement can be achieved in vanadium microalloyed steels by repeated recrystallization during rolling, resulting in a fine uniform ferrite microstructure in final strip. Almost all vanadium present in microalloyed steels is available to precipitate in ferrite as very fine particles, contributing to precipitation strengthening. Vanadium microalloyed steels show less sensitivity to rolling process variables and exhibit excellent combination of strength and toughness.

  10. Hot Ductility Behavior of a Peritectic Steel during Continuous Casting

    Arıkan, Mustafa

    2015-01-01

    Hot ductility properties of a peritectic steel for welded gas cylinders during continuous casting were studied by performing hot tensile tests at certain temperatures ranging from 1200 to 700 °C for some cooling rates by using Gleeble-3500 thermo-mechanical test and simulation machine in this study. The effects of cooling rate and strain rate on hot ductility were investigated and continuous casting process map (time-temperature-ductility) were plotted for this material. Reduction of area ...

  11. Stochastic simulation of grain growth during continuous casting

    Ramirez, A. [Department of Aerounatical Engineering, S.E.P.I., E.S.I.M.E., IPN, Instituto Politecnico Nacional (Unidad Profesional Ticoman), Av. Ticoman 600, Col. Ticoman, C.P.07340 (Mexico)]. E-mail: adalop123@mailbanamex.com; Carrillo, F. [Department of Processing Materials, CICATA-IPN Unidad Altamira Tamps (Mexico); Gonzalez, J.L. [Department of Metallurgy and Materials Engineering, E.S.I.Q.I.E.-IPN (Mexico); Lopez, S. [Department of Molecular Engineering of I.M.P., AP 14-805 (Mexico)

    2006-04-15

    The evolution of microstructure is a very important topic in material science engineering because the solidification conditions of steel billets during continuous casting process affect directly the properties of the final products. In this paper a mathematical model is described in order to simulate the dendritic growth using data of real casting operations; here a combination of deterministic and stochastic methods was used as a function of the solidification time of every node in order to create a reconstruction about the morphology of cast structures.

  12. Stochastic simulation of grain growth during continuous casting

    Ramirez, A.; Carrillo, F.; Gonzalez, J.L.; Lopez, S.

    2006-01-01

    The evolution of microstructure is a very important topic in material science engineering because the solidification conditions of steel billets during continuous casting process affect directly the properties of the final products. In this paper a mathematical model is described in order to simulate the dendritic growth using data of real casting operations; here a combination of deterministic and stochastic methods was used as a function of the solidification time of every node in order to create a reconstruction about the morphology of cast structures

  13. The effect of coiling temperature on the microstructure and mechanical properties of a niobium–titanium microalloyed steel processed via thin slab casting

    Challa, V.S.A.; Zhou, W.H.; Misra, R.D.K.; O'Malley, R.; Jansto, S.G.

    2014-01-01

    We describe here the influence of coiling temperature on the microstructure and mechanical properties, especially toughness, in a low carbon niobium microalloyed steel processed via thin slab casting. The objective is to elucidate the impact of coiling temperature on the nature and distribution of microstructural constituents (including different phases, precipitates, and dislocations) that contribute to variation in the strength–toughness relationship of these steels. In general, the microstructure primarily consisted of fine lath-type bainite and polygonal ferrite, and NbC, TiC and (Nb, Ti)C precipitates of size ∼2–10 nm in the matrix and at dislocations. However, the dominance of bainite and distribution of precipitates was a function of coiling temperature. The lower coiling temperature provided superior strength–toughness combination and is attributed to predominantly bainitic microstructure and uniform precipitation of NbC, TiC, and (Nb, Ti)C during the coiling process, consistent with continuous cooling transformation diagrams

  14. The effect of coiling temperature on the microstructure and mechanical properties of a niobium–titanium microalloyed steel processed via thin slab casting

    Challa, V.S.A.; Zhou, W.H. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States); Misra, R.D.K., E-mail: dmisra@louisiana.edu [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States); O' Malley, R. [Nucor Decatur Sheet Mill, 4301 Iverson Blvd., Trinity, AL 35673 (United States); Jansto, S.G. [CBMM North America, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

    2014-02-10

    We describe here the influence of coiling temperature on the microstructure and mechanical properties, especially toughness, in a low carbon niobium microalloyed steel processed via thin slab casting. The objective is to elucidate the impact of coiling temperature on the nature and distribution of microstructural constituents (including different phases, precipitates, and dislocations) that contribute to variation in the strength–toughness relationship of these steels. In general, the microstructure primarily consisted of fine lath-type bainite and polygonal ferrite, and NbC, TiC and (Nb, Ti)C precipitates of size ∼2–10 nm in the matrix and at dislocations. However, the dominance of bainite and distribution of precipitates was a function of coiling temperature. The lower coiling temperature provided superior strength–toughness combination and is attributed to predominantly bainitic microstructure and uniform precipitation of NbC, TiC, and (Nb, Ti)C during the coiling process, consistent with continuous cooling transformation diagrams.

  15. Study on Compatibility between Converters and Casting Machines for Daily Steelmaking and Continuous Casting Scheduling

    MA Feng-cai; ZHANG Qun

    2009-01-01

    In this paper, daily production scheduling is studied based on the Third Steelmaking Plant of Wuhan Iron and steel corporation (WISCO). To make sure the daily production plan is feasible, method of casting gToup is established, and the compatibility between two converters and three continuous casting devices in the Third Steelmaking Plant of WISCO is analyzed. The process flow chart of daily production scheduling is given in this paper. Then, algorithms and procedures for the simulation of daily production plan is developed. Using the actual data from the Third Steelmaking Plant, the feasible daily steelmaking plan and cast plan are given. The plan contains 7 groups of cast plan, figured out 54 converters, and a- bout 13,500 tons steel.

  16. Mathematics simulation and experiments of continuous casting with strip feeding in mold

    M. G. Shen

    2017-01-01

    Full Text Available Steel strip feeding technology can reduce the degree of superheat of the molten steel, change the solidification order of the molten steel; raise the equiaxed crystal rate of the slab and improve the continuous casting quality. The paper establishes the mathematical model of heat transfer and temperature field of casting billet of steel strip feeding in continuous casting mold. Results show that if Plate Billet is 1 000 mm × 220 mm and the steel strip is 100 mm × 3 mm, feeding position of parallel is 250 mm from the narrow side. When the feeding speed is 3,6 m/min, the superheat degree can be reduced by 5 °C, and the solidification length can be reduced by 2,9 m. When the feeding speed is 6 m/min, the superheat degree can be reduced by about 9 °C, and the solidification length can be reduced by 3,7 m. The results of the test in a steel plant are in good agreement with the experimental results.

  17. 40 CFR Table 11 to Subpart Wwww of... - Data Requirements for New and Existing Continuous Lamination and Continuous Casting Lines...

    2010-07-01

    ... Continuous Lamination and Continuous Casting Lines Complying With a Percent Reduction Limit or a Lbs/Ton...—Data Requirements for New and Existing Continuous Lamination and Continuous Casting Lines Complying... lamination lines and continuous casting lines you must determine the data in the following table: For each...

  18. 40 CFR 420.60 - Applicability; description of the continuous casting subcategory.

    2010-07-01

    ... continuous casting subcategory. 420.60 Section 420.60 Protection of Environment ENVIRONMENTAL PROTECTION... Continuous Casting Subcategory § 420.60 Applicability; description of the continuous casting subcategory. The... owned treatment works resulting from the continous casting of molten steel into intermediate or semi...

  19. Process to Continuously Melt, Refine and Cast High Quality Steel

    None

    2005-09-01

    The purpose of this project is to conduct research and development targeted at designing a revolutionary steelmaking process. This process will deliver high quality steel from scrap to the casting mold in one continuous process and will be safer, more productive, and less capital intensive to build and operate than conventional steelmaking. The new process will produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  20. Hot Ductility Behavior of a Peritectic Steel during Continuous Casting

    Mustafa Merih Arıkan

    2015-06-01

    Full Text Available Hot ductility properties of a peritectic steel for welded gas cylinders during continuous casting were studied by performing hot tensile tests at certain temperatures ranging from 1200 to 700 °C for some cooling rates by using Gleeble-3500 thermo-mechanical test and simulation machine in this study. The effects of cooling rate and strain rate on hot ductility were investigated and continuous casting process map (time-temperature-ductility were plotted for this material. Reduction of area (RA decreases and cracking susceptibility increases during cooling from solidification between certain temperatures depending on the cooling rate. Although the temperatures which fracture behavior change upon cooling during continuous casting may vary for different materials, it was found that the type of fracture was ductile at 1100 and 1050 °C; semi-ductile at 1000 °C, and brittle at 800 °C for the steel P245NB. There is a ductility trough between 1000 and 725 °C. The ductility trough gets slightly narrower as the cooling rate decreases.

  1. A coupled model on fluid flow, heat transfer and solidification in continuous casting mold

    Xu-bin Zhang

    2017-11-01

    Full Text Available Fluid flow, heat transfer and solidification of steel in the mold are so complex but crucial, determining the surface quality of the continuous casting slab. In the current study, a 2D numerical model was established by Fluent software to simulate the fluid flow, heat transfer and solidification of the steel in the mold. The VOF model and k-ε model were applied to simulate the flow field of the three phases (steel, slag and air, and solidification model was used to simulate the solidification process. The phenomena at the meniscus were also explored through interfacial tension between the liquid steel and slag as well as the mold oscillation. The model included a 20 mm thick mold to clarify the heat transfer and the temperature distribution of the mold. The simulation results show that the liquid steel flows as upper backflow and lower backflow in the mold, and that a small circulation forms at the meniscus. The liquid slag flows away from the corner at the meniscus or infiltrates into the gap between the mold and the shell with the mold oscillating at the negative strip stage or at the positive strip stage. The simulated pitch and the depth of oscillation marks approximate to the theoretical pitch and measured depth on the slab.

  2. Development of industry processes simulators. Part II (continuous casting); Desarrollo de simuladores para procesos industriales. Parte II (Colada continua)

    Ramirez, A.; Mosqueda, A.; Sauce, V.; Morales, R.; Ramos, A.; Solario, G.

    2006-07-01

    The understanding of steel thermal behavior is very important in order to take care the quality of the products like billets and slabs due to these; this work shows the joint of a subroutine to simulate the heat transfer conditions during the continuous casting process to the model for simulating the process described by the present authors in a previous work; the result is the temperature profiles and surface temperature graphics of the steel, then they are compared with data carried out or real operating conditions. (Author). 15 refs.

  3. THEORETICAL GROUNDS OF THE LEADED TAPES CONTINUOUS CASTING BY MEANS OF DIRECT ROLLING

    E. F. Baranovskij

    2011-01-01

    Full Text Available The results of experimental and theoretical investigations of leaded tape forming at continuous casting in roll crystallizer with flanges are presented. The monogram for determination of optimum casting speed is built.

  4. Effect Of Steel Flow Control Devices On Flow And Temperature Field In The Tundish Of Continuous Casting Machine

    Sowa L.

    2015-06-01

    Full Text Available The mathematical model and numerical simulations of the liquid steel flow in a tundish are presented in this paper. The problem was treated as a complex and solved by the finite element method. One takes into consideration in the mathematical model the changes of thermophysical parameters depending on the temperature. The single-strand tundish is used to casting slabs. The internal work space of the tundish was modified by flow control devices. The first device was a pour pad situated in the pouring tundish zone. The second device was a dam. The third device was a baffle with three holes. The dam and baffle were placed in the tundish at different positions depending on the variant. The main purpose of using these was to put barriers in the steel flow path as well as give directional metal flow upwards which facilitated inclusion floatation. The interaction of flow control devices on hydrodynamic conditions was received from numerical simulations. As a result of the computations carried out, the liquid steel flow and steel temperature fields were obtained. The influences of the tundish modifications on the velocity fields in liquid phase of the steel were estimated, because these have essential an influence on high-quality of a continuous steel cast slab.

  5. Large Eddy Simulation of Transient Flow, Solidification, and Particle Transport Processes in Continuous-Casting Mold

    Liu, Zhongqiu; Li, Linmin; Li, Baokuan; Jiang, Maofa

    2014-07-01

    The current study developed a coupled computational model to simulate the transient fluid flow, solidification, and particle transport processes in a slab continuous-casting mold. Transient flow of molten steel in the mold is calculated using the large eddy simulation. An enthalpy-porosity approach is used for the analysis of solidification processes. The transport of bubble and non-metallic inclusion inside the liquid pool is calculated using the Lagrangian approach based on the transient flow field. A criterion of particle entrapment in the solidified shell is developed using the user-defined functions of FLUENT software (ANSYS, Inc., Canonsburg, PA). The predicted results of this model are compared with the measurements of the ultrasonic testing of the rolled steel plates and the water model experiments. The transient asymmetrical flow pattern inside the liquid pool exhibits quite satisfactory agreement with the corresponding measurements. The predicted complex instantaneous velocity field is composed of various small recirculation zones and multiple vortices. The transport of particles inside the liquid pool and the entrapment of particles in the solidified shell are not symmetric. The Magnus force can reduce the entrapment ratio of particles in the solidified shell, especially for smaller particles, but the effect is not obvious. The Marangoni force can play an important role in controlling the motion of particles, which increases the entrapment ratio of particles in the solidified shell obviously.

  6. 40 CFR Table 12 to Subpart Wwww of... - Data Requirements for New and Existing Continuous Lamination Lines and Continuous Casting Lines...

    2010-07-01

    ... Continuous Lamination Lines and Continuous Casting Lines Complying With a Lbs/Ton Organic HAP Emissions Limit... Requirements for New and Existing Continuous Lamination Lines and Continuous Casting Lines Complying With a Lbs... with a lbs/ton organic HAP emissions limit for continuous lamination lines and continuous casting lines...

  7. PECULIARITIES OF THE TECHNOLOGY OF CONTINUOUS CASTING OF SLUGS OF MACHINE- AND MACHINE-TOOL-BUILDING

    E. B. Demchenko; E. I. Marukovich

    2006-01-01

    The peculiarities of technology of continuous casting of ingots of machine- and machine tool building are shown. At development of technology it is necessary to subject the nomenclature of ingots to analysis in order to reveal expediency of their production by means of continuous casting.

  8. Multiphysics modeling of the steel continuous casting process

    Hibbeler, Lance C.

    This work develops a macroscale, multiphysics model of the continuous casting of steel. The complete model accounts for the turbulent flow and nonuniform distribution of superheat in the molten steel, the elastic-viscoplastic thermal shrinkage of the solidifying shell, the heat transfer through the shell-mold interface with variable gap size, and the thermal distortion of the mold. These models are coupled together with carefully constructed boundary conditions with the aid of reduced-order models into a single tool to investigate behavior in the mold region, for practical applications such as predicting ideal tapers for a beam-blank mold. The thermal and mechanical behaviors of the mold are explored as part of the overall modeling effort, for funnel molds and for beam-blank molds. These models include high geometric detail and reveal temperature variations on the mold-shell interface that may be responsible for cracks in the shell. Specifically, the funnel mold has a column of mold bolts in the middle of the inside-curve region of the funnel that disturbs the uniformity of the hot face temperatures, which combined with the bending effect of the mold on the shell, can lead to longitudinal facial cracks. The shoulder region of the beam-blank mold shows a local hot spot that can be reduced with additional cooling in this region. The distorted shape of the funnel mold narrow face is validated with recent inclinometer measurements from an operating caster. The calculated hot face temperatures and distorted shapes of the mold are transferred into the multiphysics model of the solidifying shell. The boundary conditions for the first iteration of the multiphysics model come from reduced-order models of the process; one such model is derived in this work for mold heat transfer. The reduced-order model relies on the physics of the solution to the one-dimensional heat-conduction equation to maintain the relationships between inputs and outputs of the model. The geometric

  9. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2012-07-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS [1], which is coupled to the thermodynamic database TCFE6 [2] and the mobility database MOB2 [2], taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  10. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    Böttger, B; Apel, M; Santillana, B; Eskin, D G

    2012-01-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS, which is coupled to the thermodynamic database TCFE6 and the mobility database MOB2, taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  11. Modeling and Measurements of Multiphase Flow and Bubble Entrapment in Steel Continuous Casting

    Jin, Kai; Thomas, Brian G.; Ruan, Xiaoming

    2016-02-01

    In steel continuous casting, argon gas is usually injected to prevent clogging, but the bubbles also affect the flow pattern, and may become entrapped to form defects in the final product. To investigate this behavior, plant measurements were conducted, and a computational model was applied to simulate turbulent flow of the molten steel and the transport and capture of argon gas bubbles into the solidifying shell in a continuous slab caster. First, the flow field was solved with an Eulerian k- ɛ model of the steel, which was two-way coupled with a Lagrangian model of the large bubbles using a discrete random walk method to simulate their turbulent dispersion. The flow predicted on the top surface agreed well with nailboard measurements and indicated strong cross flow caused by biased flow of Ar gas due to the slide-gate orientation. Then, the trajectories and capture of over two million bubbles (25 μm to 5 mm diameter range) were simulated using two different capture criteria (simple and advanced). Results with the advanced capture criterion agreed well with measurements of the number, locations, and sizes of captured bubbles, especially for larger bubbles. The relative capture fraction of 0.3 pct was close to the measured 0.4 pct for 1 mm bubbles and occurred mainly near the top surface. About 85 pct of smaller bubbles were captured, mostly deeper down in the caster. Due to the biased flow, more bubbles were captured on the inner radius, especially near the nozzle. On the outer radius, more bubbles were captured near to narrow face. The model presented here is an efficient tool to study the capture of bubbles and inclusion particles in solidification processes.

  12. 40 CFR 63.5820 - What are my options for meeting the standards for continuous lamination/casting operations?

    2010-07-01

    ... standards for continuous lamination/casting operations? 63.5820 Section 63.5820 Protection of Environment... meeting the standards for continuous lamination/casting operations? You must use one or more of the... continuous lamination line and each continuous casting line complies with the applicable standard. (b...

  13. Development of industry processes simulators. Part III (Continuous casting)

    Ramirez, A.; Morales, R.; Morales, A. J.; Ramos, A.; Solorio, G.

    2006-01-01

    This work written for illustrating the use of Monte Carlo methods and generating of random number in combination with the information of the simulation system of thermal behaviour described previously in order to reproduce in a computer the solidification process of the steel and simulate the formation of strictures of casting step by step. (Author). 12 refs

  14. Review of the continuous casting of steel by strip casting technology. Twin roll method system

    Ibarrondo, I.

    2008-01-01

    In order to compete in the future steel market and to maintain market share, the steel makers will need to use new efficient technologies capable of supplying steel strip products of high quality at low cost. In this way, the strip casting technology by twin rol method is one of the most important research are in the iron and steel industry today. This review makes a general description of the strip casting technology as well as its different steps, such us; metal delivery and casting, solidification process, hot rolling reduction step, etc. Through mathematical and physical models, the influence on microstructure texture surface quality and mechanical properties of the materials obtained by this method are described as a function of processing parameters, specially the roughness of the rolls. the manufacturing of carbon, stainless and electrical steels involves smaller capital and operating cost, lower gas emissions, and an opportunity to create new grades due to a faster solidification rate that leads to a different solidification structures. In sight of all this it is likely that Strip Casting technology will make a profound impact on the manufacturing landscape of the 21 s t century. (Author) 177 refs

  15. Stress and Friction Distribution around Slab Corner in Continuous Casting Mold with Different Corner Structures

    Yu, Sheng; Long, Mujun; Chen, Huabiao; Chen, Dengfu; Liu, Tao; Duan, Huamei; Cao, Junsheng

    2018-06-01

    The non-uniform friction and thermal stress in the mold are important as causes of the transverse cracks around strand corner. To analyze the stress distribution features around strand corner, a three-dimensional thermo-elastoplastic finite-element mold model with different corner structures (right-angle, big-chamfer, multi-chamfer, and fillet) was established. The temperature field in the mold was indirectly coupled through a three-dimensional fluid flow and heat transfer model. In addition, the non-uniform mold friction stress loaded on the strand surface was calculated through a friction model. The results show that the stress distribution on the shell is similar to the temperature distribution. The stress concentration appears in the strand corner and the lower part of wide face. The friction stress enhances the corner stress around the edge of the air-gap. For chamfered molds, the stress around the corner between the wide face and chamfer face is larger than that between the narrow face and chamfer face. Around the corner region, both the stress peak and the area of the large stress zone of the right-angle strand are the largest, while those of big-chamfered, multi-chamfered, and fillet strands decrease in that order. The stress peak position of the chamfered strands is closer to the mold exit than that of the right-angle strand. Compared with the use of the right-angle mold, the application of chamfered molds is able to reduce the stress concentration around the strand corner.

  16. Stress and Friction Distribution around Slab Corner in Continuous Casting Mold with Different Corner Structures

    Yu, Sheng; Long, Mujun; Chen, Huabiao; Chen, Dengfu; Liu, Tao; Duan, Huamei; Cao, Junsheng

    2018-02-01

    The non-uniform friction and thermal stress in the mold are important as causes of the transverse cracks around strand corner. To analyze the stress distribution features around strand corner, a three-dimensional thermo-elastoplastic finite-element mold model with different corner structures (right-angle, big-chamfer, multi-chamfer, and fillet) was established. The temperature field in the mold was indirectly coupled through a three-dimensional fluid flow and heat transfer model. In addition, the non-uniform mold friction stress loaded on the strand surface was calculated through a friction model. The results show that the stress distribution on the shell is similar to the temperature distribution. The stress concentration appears in the strand corner and the lower part of wide face. The friction stress enhances the corner stress around the edge of the air-gap. For chamfered molds, the stress around the corner between the wide face and chamfer face is larger than that between the narrow face and chamfer face. Around the corner region, both the stress peak and the area of the large stress zone of the right-angle strand are the largest, while those of big-chamfered, multi-chamfered, and fillet strands decrease in that order. The stress peak position of the chamfered strands is closer to the mold exit than that of the right-angle strand. Compared with the use of the right-angle mold, the application of chamfered molds is able to reduce the stress concentration around the strand corner.

  17. Technological aspects at continuous casting of semi-finished products with ϕ270mm

    Ardelean, E; Ardelean, M; Hepuţ, T; Lăscuţoni, A

    2015-01-01

    Continuous casting installation especially appreciated because steel can be poured in a more varied assortment. The flexibility of the system is not sufficient if the casting parameters are not properly adopted and adapted to the specific brand of steel. This paper presents some technical aspects relative to continuous casting of semi-finished products with ϕ270mm section. Graphical dependencies obtained in Excel and analytical equations of this allows to specialists from industry to adopt values for the addicted parameters according to the independent ones, already known. (paper)

  18. Comparison of Four Models of Radiative Heat Transfer Between Flat Surface to Evaluate the Temperature Field Based on Example of the Continuous Casting Mould

    Rywotycki M.

    2015-04-01

    Full Text Available The paper presents the results of research concerning the influence of radiative heat transfer on the strand and mould interface. The four models for determining the heat transfer boundary conditions within the primary cooling zone for the continuous casting process of steel have been presented. A cast slab - with dimensions of 1280×220 mm - has been analysed. Models describing the heat transfer by radiation have been specified and applied in the numerical calculations. The problem has been solved by applying the finite element method and the self-developed software. The simulation results, along with their analysis, have been presented. The developed models have been verified based on the data obtained from the measurements at the industrial facility.

  19. Compact, efficient diode-end-pumped Nd:GdVO4 slab continuous-wave 912-nm laser

    Liu Huan; Gong Ma-Li

    2012-01-01

    A fiber-coupled laser-diode (LD) end-pumped Nd:GdVO 4 slab continuous-wave (CW) 912-nm laser and an LD bar end-pumped Nd:GdVO 4 slab CW 912-nm laser are both demonstrated in this paper. Using the fiber-coupled LD of end-pumped type, a highest CW 912-nm laser output power of 10.17 W is obtained with a high optical-to-optical conversion efficiency of 24.6% and a slope efficiency of 34.5%. The measured M 2 factors of beam quality in x and y directions are 5.3 and 5.1, respectively. Besides, an LD bar of end-pumped type is used to realize CW 912-nm laser output, which has the advantages of compactness and low cost. When the pump power is 38.8 W, the output power is 8.87 W and the measured M 2 factors of beam quality in x and y directions are 16 and 1.31, respectively. In order to improve the beam quality of the 912-nm laser at x direction, a new quasi-concentric laser resonator will be designed, and an LD bar end-pumped Nd:GdVO 4 slab high-power CW 912-nm TEM 00 laser will be realized in the future. (electromagnetism, optics, acoustics, heat transfer, classical mechanics, and fluid dynamics)

  20. Estimation of shell thickness in a continuously cast steel billet using radiotracers

    Prasad, A.S.; Pandey, J.C.; Kaur, G.

    1994-01-01

    In the continuous casting of steel, one of the factors which limits the rate of faster withdrawal of the casting from the mould is the thickness of the solid shell below the mould. If the shell can not contain the liquid pool, breakouts occur and process of casting disrupts. Estimates of shell thickness have been made on the basis of heat- transfer considerations. The shell thickness could also be delineated, to some extent, by adding radiotracers during casting and subsequently determining the dispersion of radioactivity by autoradiography. The paper presents the results of the estimation of shell thickness based on the heat-transfer model and validation of the model by plant trials using radiotracers. (author). 11 refs., 5 figs., 1 tab

  1. Prediction of hot-ductility of steels during continuous casting using artificial neural networks

    Liu, W.J.; Emadi, D.; Essadiqi, E.

    2000-01-01

    During continuous casting, transversal cracks can be developed due to tensile stress in temperature regions where the steel exhibits a low ductility. The cracking tendency during continuous casting depends on the steel chemistry and the casting parameters such as lubrication, mold type, secondary cooling and bending/unbending temperatures. To prevent cracking one needs to predict the hot-ductility of a material under continuous-casting conditions. However, hot-ductility is one of the poorly understood material behaviors and cannot be readily modeled using conventional techniques. In the present study, we used an alternative method, namely Artificial Neural Networks (ANN), to model the ductility of a steel under continuous casting conditions. A hot-ductility database was established based on published literature. Several standard three-layer ANN models were then trained using data randomly selected from the database. The outputs of the ANN models were subsequently compared with the remaining data in the database. The results indicate that ANN is a suitable modelling technique for hot-ductility prediction. (author)

  2. The influence of cooling parameters on the speed of continuous steel casting

    Tirian, G. O.; Gheorghiu, C. A.; Hepuţ, T.; Chioncel, C. P.

    2018-01-01

    This paper analyzes the cooling parameters of the continuous casting speed. In the researches carried out we aimed to establish some correlation equations between the parameters characterizing the continuous casting process, the temperature of the steel at the entrance to the crystallizer, the superheating of the steel and the flow of the cooling water in the crystallizer and different zones of the secondary cooling. Parallel to these parameters were also the values for the casting speed. The research was made for the casting of round ϕ270mm semi-finished steel products. The steel was developed in an electric EBT furnace with a capacity of 100t, treated in L.F. (Ladle - Furnace) and VD (Vacuum-Degassing) and poured in a 5-wire continuous casting plant. The obtained data was processed in MATLAB using three types of correlation equations. The obtained results are presented both in the analytical and graphical form, each correlation being analyzed from the technological point of view, indicating the optimal values for the independent parameters monitored. In the analysis we present a comparison between the results obtained after the three types of equations for each correlation.

  3. An Experimental Investigation to Facilitate an Improvement in the Design of an Electromagnetic Continuous Casting Mould

    Lintao Zhang

    2016-04-01

    Full Text Available An electromagnetic continuous casting mould designed is proposed with a non-uniform slit distribution structure. This design has aimed to reduce the number of slits so that the mould’s strength is enhanced, whilst maintaining a similar metallurgy effect. In this paper, the metallurgy effect for the designed mould is investigated through the magnetic field distribution along the casting direction, the uniformity feature in the vicinity of the meniscus region, the temperature variation of the molten alloy pool and the mould wall. The results show that the designed mould achieved a similar effect as compared to the original mould; however, the configuration is simplified. This research highlights the topic of mould structure optimization, which would enable the Electromagnetic continuous casting (EMCC technique to be utilized with greater ease by industry.

  4. Semi-continuous casting of magnesium alloy AZ91 using a filtered melt delivery system

    Mainul Hasan

    2015-12-01

    Full Text Available A 3-D numerical simulation of an industrial-sized slab caster for magnesium alloy AZ91 has been carried out for the steady state operational phase of the caster. The simulated model consists of an open-top melt delivery system fitted with a porous filter near the hot-top. The melt flow through the porous filter was modeled on the basis of Brinkmann-Forchimier-Extended non-Darcy model for turbulent flow. An in-house 3-D CFD code was modified to account for the melt flow through the porous filter. Results are obtained for four casting speeds namely, 40, 60, 80, and 100 mm/min. The metal-mold contact region as well as the convective heat transfer coefficient at the mold wall were also varied. In addition to the above, the Darcy number for the porous media was also changed. All parametric studies were performed for a fixed inlet melt superheat of 64 °C. The results are presented pictorially in the form of temperature and velocity fields. The sump depth, mushy region thickness, solid shell thickness at the exit of the mold and axial temperature profiles are also presented and correlated with the casting speed through regression analysis.

  5. A hybrid metaheuristic method to optimize the order of the sequences in continuous-casting

    Achraf Touil

    2016-06-01

    Full Text Available In this paper, we propose a hybrid metaheuristic algorithm to maximize the production and to minimize the processing time in the steel-making and continuous casting (SCC by optimizing the order of the sequences where a sequence is a group of jobs with the same chemical characteristics. Based on the work Bellabdaoui and Teghem (2006 [Bellabdaoui, A., & Teghem, J. (2006. A mixed-integer linear programming model for the continuous casting planning. International Journal of Production Economics, 104(2, 260-270.], a mixed integer linear programming for scheduling steelmaking continuous casting production is presented to minimize the makespan. The order of the sequences in continuous casting is assumed to be fixed. The main contribution is to analyze an additional way to determine the optimal order of sequences. A hybrid method based on simulated annealing and genetic algorithm restricted by a tabu list (SA-GA-TL is addressed to obtain the optimal order. After parameter tuning of the proposed algorithm, it is tested on different instances using a.NET application and the commercial software solver Cplex v12.5. These results are compared with those obtained by SA-TL (simulated annealing restricted by tabu list.

  6. Heat transfer analyses of continuous casting by free jet meltspinning device

    B. Karpe

    2011-01-01

    Full Text Available New method for determining contact resistance through variable heat transfer coefficient is introduced which takes into account physical properties of the casting material, process parameters and contact time/length between molten material (melt puddle and chilling wheel and enables cooling rate prediction before experiment execution. From the results can be concluded, that those process parameters which determine the thickness of the melt puddle in the downstream and consequently the ribbon thickness have major influence on cooling rate of the ribbon. In the case of continuous casting, heat balance of the wheel is calculated and influence of the chill wheel cooling mode on cooling rate of metallic ribbon is analyzed.

  7. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  8. Spread prestressed concrete slab beam bridges.

    2015-04-01

    TxDOT uses prestressed slab beam bridges for short-span bridges ranging from approximately 3050 ft in : length. These bridges have precast, pretensioned slab beams placed immediately adjacent to one another : with a cast-in-place slab made composi...

  9. Effect of Flow Rate Controller on Liquid Steel Flow in Continuous Casting Mold using Numerical Modeling

    Gursoy, Kadir Ali; Yavuz, Mehmet Metin

    2014-11-01

    In continuous casting operation of steel, the flow through tundish to the mold can be controlled by different flow rate control systems including stopper rod and slide-gate. Ladle changes in continuous casting machines result in liquid steel level changes in tundishes. During this transient event of production, the flow rate controller opening is increased to reduce the pressure drop across the opening which helps to keep the mass flow rate at the desired level for the reduced liquid steel level in tundish. In the present study, computational fluid dynamic (CFD) models are developed to investigate the effect of flow rate controller on mold flow structure, and particularly to understand the effect of flow controller opening on meniscus flow. First, a detailed validation of the CFD models is conducted using available experimental data and the performances of different turbulence models are compared. Then, the constant throughput casting operations for different flow rate controller openings are simulated to quantify the opening effect on meniscus region. The results indicate that the meniscus velocities are significantly affected by the flow rate controller and its opening level. The steady state operations, specified as constant throughput casting, do not provide the same mold flow if the controller opening is altered. Thus, for quality and castability purposes, adjusting the flow controller opening to obtain the fixed mold flow structure is proposed. Supported by Middle East Technical University (METU) BAP (Scientific Research Projects) Coordination.

  10. Countermeasures for increasing sequence continuous casting; Renchu kinosei taikabutsu zaishitsu, kozo kaizen ni yoru renrenchusu kojosaku

    Tsuda, Masato; Shinagawa, Hiroaki; Kamada, Ryuji; Hiraga, Yutaka; Hara, Takayasu [Nippon Steel Corp., Tokyo (Japan)

    1999-06-01

    In the second continuous casting line of Kure Iron Works, Nisshin Steel Co., Ltd. improvement of the continuous casting counts per tundish was attempted for a target of max. 20. The results are as follows: (1) Non-SiO{sub 2} conversion of material for the long nozzle immersed part: About 20% improvement of durability compared with a conventional material to clear 0.059 mm/min of the targeted erosion speed when 20 CCC/TD is realized, (2) Durability improvement of SN plate: About 20% durability improvement was attained compared with a conventional material by the adoption of a non-SiO{sub 2} material, (3) Erosion resistance improvement of the immersed nozzle slug line part: Castable period was extended to 1 ch life improvement by increasing zirconia content, (4) Rise of stopper full open position: The rise of the full open position produced less variation of melt level than the conventional structure without increase of the SN opening, enabling plugging prevention between the stopper head and the upper nozzle which was an objective of this improvement, (5) Structure improvement of the upper nozzle: This improvement successfully prevented leaks from damage of the casting stop nozzle metal case and enabled casting under low gas flow even in TD nozzle plugging. These improvements gave a possibility to achieve max. 20 CCC/TD. (NEDO)

  11. Evaluation and Characterization of In-Line Annealed Continuous Cast Aluminum Sheet

    Dr Subodh K. Das

    2006-01-17

    This R&D program will develop optimized, energy-efficient thermo-mechanical processing procedures for in-line annealing of continuously cast hot bands of two 5000 series aluminum alloys (5754 and 5052). The implementation of the R&D will result in the production of sheet with improved formability at high levels of productivity consistency and quality. The proposed R&D involves the following efforts: (1) Design and build continuous in-line annealing equipment for plant-scale trials; (2) Carry out plant-scale trials at Commonwealth Aluminum Corp.'s (CAC) plant in Carson; (3) Optimize the processing variables utilizing a metallurgical model for the kinetics of microstructure and texture evolution during thermo-mechanical processing; (4) Determine the effects of processing variables on the microstructure, texture, mechanical properties, and formability of aluminum sheet; (5) Develop design parameters for commercial implementation; and (6) Conduct techno-economic studies of the recommended process equipment to identify impacts on production costs. The research and development is appropriate for the domestic industry as it will result in improved aluminum processing capabilities and thus lead to greater application of aluminum in various industries including the automotive market. A teaming approach is critical to the success of this effort as no single company alone possesses the breadth of technical and financial resources for successfully carrying out the effort. This program will enable more energy efficient aluminum sheet production technology, produce consistent high quality product, and have The proposal addresses the needs of the aluminum industry as stated in the aluminum industry roadmap by developing new and improved aluminum processes utilizing energy efficient techniques. The effort is primarily related to the subsection on Rolling and Extrusion with the R&D to address energy and environmental efficiencies in aluminum manufacturing and will provide

  12. The application of artificial intelligence on the optimal solution of the operating conditions of continuous casting; Aplicacao da inteligencia artificial na solucao otima das condicoes operacionais do lingotamento continuo

    Spim Junior, J.A.; Ierardi, M.C.F.; Garcia, A. [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica

    1995-12-31

    This work presents the development of a software that incorporates artificial intelligence techniques, directly applied to the metallurgical industry, particularly to those using the continuous casting process for ingot production. The essential parts of the continuous casting equipment which must be subjected to monitoring are presented, and a methodology of physical settlements in each cooling region as well. The modification performed by the intelligent program taking into account the critical rules conducting to an efficient solidification, are compared with real time simulation of ingot surface temperatures. The efficiency of the intelligent system is assured by final product quality parameters. This approach is applied to the real dimension of a slab continuous caster under real operation conditions, demonstrating that very good results can be attained by using an heuristic search 11 refs., 4 figs., 4 tabs.

  13. Role of the Structural and Thermal Peclet Numbers in the Brass Continuous Casting

    Kwapisiński P.

    2017-06-01

    Full Text Available The Structural Peclet Number has been estimated experimentally by analyzing the morphology of the continuously cast brass ingots. It allowed to adapt a proper development of the Ivantsov’s series in order to formulate the Growth Law for the columnar structure formation in the brass ingots solidified in stationary condition. Simultaneously, the Thermal Peclet Number together with the Biot, Stefan, and Fourier Numbers is used in the model describing the heat transfer connected with the so-called contact layer (air gap between an ingot and crystallizer. It lead to define the shape and position of the s/l interface in the brass ingot subjected to the vertical continuous displacement within the crystallizer (in gravity. Particularly, a comparison of the shape of the simulated s/l interface at the axis of the continuously cast brass ingot with the real shape revealed at the ingot axis is delivered. Structural zones in the continuously cast brass ingot are revealed: FC - fine columnar grains, C - columnar grains, E - equiaxed grains, SC - single crystal situated axially.

  14. Three dimensions thermal-mechanical model of the billet in continuous casting petal-like mould

    Li Jing; Wu Li; Cao Zhiqiang; Tingju, L; Wang Tongmin

    2012-01-01

    Petal-like mould is a novel mould which has been applied to the steel industry in recent years. The behavior of the petal-like billet in continuous casting mould plays an important role in designing mould. It is hard to be in situ measured during continuous casting, however, can be worked out by the way of numerical simulation. But the research about the model of the billet in petal-like mould is very little. A 3D finite-element model has been built to simulate the thermal and stress fields of the molten steel in petal-like mould in this paper. The dynamic thermal boundary condition and the effect of ferrostatic pressure have been considered in the model. The temperature and stress in the billet have been predicted by this model.

  15. Curaua and eucalyptus nanofibers films by continuous casting: Mechanical and thermal properties.

    Claro, Pedro Ivo Cunha; Corrêa, Ana Carolina; de Campos, Adriana; Rodrigues, Vanessa Bolzan; Luchesi, Bruno Ribeiro; Silva, Luiz Eduardo; Mattoso, Luiz Henrique Capparelli; Marconcini, José Manoel

    2018-02-01

    A wide variety of new green materials such as curaua leaf fibers (CLFs) has potential applications in nanotechnology. This study aims to investigate the thermomechanical properties and morphological structure of cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) films obtained by continuous casting. The CNCs were obtained by acid hydrolysis and CNFs by mechanical shearing from bleached CLFs and eucalyptus pulp. The morphology after continuous casting resulted in oriented nanofibers, and as a consequence there was mechanical anisotropy. CNCs films showed the greatest values of tensile strength (36±4MPa) and the more effective fibrillation provided better mechanical strength of eucalyptus CNFs films than curaua CNFs films. Sulfur groups and mechanical shear degradation affected the stability of CNCs and CNFs films, respectively. Thus, the type of nanostructure, the way they interact to each other, the cellulose source and the process interfere significantly on the properties of the films. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Thermo-mechanical simulation and parameters optimization for beam blank continuous casting

    Chen, W.; Zhang, Y.Z.; Zhang, C.J.; Zhu, L.G.; Lu, W.G.; Wang, B.X.; Ma, J.H.

    2009-01-01

    The objective of this work is to optimize the process parameters of beam blank continuous casting in order to ensure high quality and productivity. A transient thermo-mechanical finite element model is developed to compute the temperature and stress profile in beam blank continuous casting. By comparing the calculated data with the metallurgical constraints, the key factors causing defects of beam blank can be found out. Then based on the subproblem approximation method, an optimization program is developed to search out the optimum cooling parameters. Those optimum parameters can make it possible to run the caster at its maximum productivity, minimum cost and to reduce the defects. Now, online verifying of this optimization project has been put in practice, which can prove that it is very useful to control the actual production

  17. Effect of compound field on horizontal continuous casting of Al-1wt.%Si alloy

    Zhong-tao Zhang; Hong-yun Yue; Jian Zhang

    2015-01-01

    A travelling magnetic field, a power ultrasonic field, and a compound field were used separately during the horizontal continuous casting process of Al-1wt.%Si alloy. The samples obtained were characterized using an optical microscope, a scanning electron microscope, a tensile testing machine, and an electron probe microscopic analyzer to test the microstructures, properties, and element distribution of the samples. The results show that the application of a single field can enhance the mecha...

  18. Continuous enzyme reactions with immobilized enzyme tubes prepared by radiation cast-polymerization

    Kumakura, Minoru; Kaetsu, Isao

    1986-01-01

    Immobilized glucose oxidase tubes were prepared by radiation cast-polymerization of 2-hydroxyethyl methacrylate and tetraethyleneglycol diacrylate monomer at low temperatures. The immobilized enzyme tubes which were spirally set in a water bath were used as reactor, in which the enzyme activity varied with tube size and flow rate of the substrate. The conversion yield of the substrate in continuous enzyme reaction was about 80%. (author)

  19. Radiation protection service for a nucleonic control system of continuous casting plant after events of accident

    Chakrabarti, Santanu; Massand, O.P.

    1998-01-01

    Extensive use of nucleonic control systems like level controllers was observed during radiation protection surveys in industries such as refineries, steel plants etc., located in the eastern region of India. There were two accidents at continuous casting plant in 1995 which affected the nucleonic control system installed in 1992. The authorities contacted Bhabha Atomic Research Centre (BARC) for radiation protection surveys for the involved nucleonic gauges. The present paper describes the radiation protection services rendered by BARC during such accidents. (author)

  20. Breakout Prediction Based on BP Neural Network in Continuous Casting Process

    Zhang Ben-guo

    2016-01-01

    Full Text Available An improved BP neural network model was presented by modifying the learning algorithm of the traditional BP neural network, based on the Levenberg-Marquardt algorithm, and was applied to the breakout prediction system in the continuous casting process. The results showed that the accuracy rate of the model for the temperature pattern of sticking breakout was 96.43%, and the quote rate was 100%, that verified the feasibility of the model.

  1. Relationship Between Solidification Microstructure and Hot Cracking Susceptibility for Continuous Casting of Low-Carbon and High-Strength Low-Alloyed Steels: A Phase-Field Study

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2013-08-01

    Hot cracking is one of the major defects in continuous casting of steels, frequently limiting the productivity. To understand the factors leading to this defect, microstructure formation is simulated for a low-carbon and two high-strength low-alloyed steels. 2D simulation of the initial stage of solidification is performed in a moving slice of the slab using proprietary multiphase-field software and taking into account all elements which are expected to have a relevant effect on the mechanical properties and structure formation during solidification. To account for the correct thermodynamic and kinetic properties of the multicomponent alloy grades, the simulation software is online coupled to commercial thermodynamic and mobility databases. A moving-frame boundary condition allows traveling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. From the simulation results, significant microstructure differences between the steel grades are quantitatively evaluated and correlated with their hot cracking behavior according to the Rappaz-Drezet-Gremaud (RDG) hot cracking criterion. The possible role of the microalloying elements in hot cracking, in particular of traces of Ti, is analyzed. With the assumption that TiN precipitates trigger coalescence of the primary dendrites, quantitative evaluation of the critical strain rates leads to a full agreement with the observed hot cracking behavior.

  2. Method and apparatus for improved melt flow during continuous strip casting

    Follstaedt, Donald W.; King, Edward L.; Schneider, Ken C.

    1991-11-12

    The continuous casting of metal strip using the melt overflow process is improved by controlling the weir conditions in the nozzle to provide a more uniform flow of molten metal across the width of the nozzle and reducing the tendency for freezing of metal along the interface with refractory surfaces. A weir design having a sloped rear wall and tapered sidewalls and critical gap controls beneath the weir has resulted in the drastic reduction in edge tearing and a significant improvement in strip uniformity. The floor of the container vessel is preferably sloped and the gap between the nozzle and the rotating substrate is critically controlled. The resulting flow patterns observed with the improved casting process have reduced thermal gradients in the bath, contained surface slag and eliminated undesirable solidification near the discharge area by increasing the flow rates at those points.

  3. Bridge approach slabs for Missouri DOT field evaluation of alternative and cost efficient bridge approach slabs.

    2013-05-01

    Based on a recent study on cost efficient alternative bridge approach slab (BAS) designs (Thiagarajan et : al. 2010) has recommended three new BAS designs for possible implementation by MoDOT namely a) 20 feet cast-inplace : slab with sleeper slab (C...

  4. Utilization of a numerical model of the temperature field of a conti-casting and prediction anti-break systems at the continuous caster of the steelworks division plant to improve the production quality at U. S Steel Košice, Ltd.

    Marek Pavol

    2003-09-01

    Full Text Available The paper presents the optimization elements at the continuous caster (CC from the view of the quality management and the costsavingprogram at U. S. Steel Košice, Ltd. The presented issue represents a partial problem within one step of the production cycle, which isconnected with the quality of slabs and with managing their subsequent processing. The solutions to reduce the occurrence of slab defectsare presented. The authors describe the utilization of anti-break systems of the continuous caster and an original numerical model of thenon-stationary temperature field of a conti-casting for CC#2, which solves current thermo-kinetic problems generally, as well asindividually. This model helps to optimize the primary and secondary cooling at CC#2 and to improve the surface quality of slabs.

  5. Solidification and casting

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  6. The Application of the Method of Continuous Casting for Manufacturing of Welding Wire AMg6

    Azhazha, V.M.; Sverdlov, V.Ya.; Kondratov, A.A.; Rudycheva, T.Yu.

    2007-01-01

    The method of manufacturing semifinished item of high alloyed of aluminum, silver and copper alloys has been investigated on the basis of the continuous casting method. The sample of aluminum alloy AMg6 consist of small grains with the vios-cut dimension ∼ 15 mkm and which are stretched in the direction of longitudinal axis of the sample Such microstructure is favourable for plastic deformation of the sample. Welding wire which meets the demands of standards of commercial welding wires of this brand has been produced by the drawing from the sample

  7. Contactless Inductive Flow Tomography: Brief History and Recent Developments in Its Application to Continuous Casting

    Matthias Ratajczak

    2014-01-01

    Full Text Available The contactless inductive flow tomography (CIFT aims at reconstructing the velocity field of electrically conducting fluids, with special focus on applications in metallurgy and crystal growth technologies. The method relies on the induction of secondary magnetic fields if the moving fluid is exposed to a primary magnetic field. The theoretical foundation of the method is delineated, and some early experiments on the reconstruction of the three-dimensional flow in a cylinder are sketched. Then, the recent efforts to apply CIFT to various model problems in connection with the continuous casting of steel are summarized.

  8. Modelling of solidification processing and continuous strip casting for copper-base alloys

    Mahmoudi, Jafar [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Processing

    2000-04-01

    An experimental and numerical study was carried out to investigate the solidification process in a copper continuous strip casting process. Heat flow and solidification process has been experimentally studied. Cooling curves during solidification were registered using a thermocouple of type K connected to a data acquisition system. Temperature measurements in the mould and cooling water were also performed. The numerical model considers a generalized set of mass, momentum and heat equations that is valid for the solid, liquid and solidification interval in the cast. A k-{epsilon} turbulence model, produced with the commercial program CFX, is used to analyse the solidification process of pure copper in the mould region of the caster. The fluid flow, temperature and heat flux distributions in the mould region of the caster were computed. The shape and location of the solidification front were also determined. The effects of the parameters such as heat transfer coefficient, casting speed, casting temperature, heat of fusion and specific heat on the shape and location of the solidification front and the heat transport at the mould-cast interface were investigated. The predicted temperature and heat flux distributions were compared with experimental measurements, and reasonable agreement was obtained. The solidification behaviour of pure copper and different copper base alloys has been studied. A series of solidification experiments using DTA furnace, mirror furnace and levitation technique were performed on different copper-base alloys. The undercooling, cooling rates of the liquid and the solid states, solidification times and temperatures were evaluated from the curves. The cooling curves for different samples were simulated using a FEM solidification program. It was found that the calculated values of the heat of fusion were much lower than the tabulated ones. The fraction of solid formed before quenching, in the DTA experiments, has been observed to be much higher

  9. Development of the continuous casting technology for fabrication of the tubular fuels

    Kim, H. S.; Lee, Y. S.; Kim, C. K.; Lee, D. B.; Oh, S. J.

    2003-01-01

    In the irradiation test of the U-Mo dispersed nuclear fuel that is used as nuclear fuels for research reactors, it was recognized that the swelling due to reaction between U-Mo particle and Al matrix caused some failures of the fuel claddings. The development of new style nuclear fuel that could minimize the reaction between U-Mo particles and Al matrix was needed. Tube style nuclear fuel was judged to be suitable as new style nuclear fuel. We targeted to make U-Mo tube of diameter 10mm, thinner than 1mm thick, because temperature distribution of tube style nuclear fuel will be expected to have a good performance. We used continuous casting technology to make tube style nuclear fuel. In this research, we have tried to make tube using copper before we make U-Mo tube style nuclear fuel by continuous casting method. As a result of the experiment, we succeeded to make copper tube of diameter 10mm, thickness 1mm

  10. Flexural Strengthening of RC Slabs Using a Hybrid FRP-UHPC System Including Shear Connector

    Jiho Moon

    2017-01-01

    Full Text Available A polymeric hybrid composite system made of UHPC and CFRP was proposed as a retrofit system to enhance flexural strength and ductility of RC slabs. While the effectiveness of the proposed system was confirmed previously through testing three full-scale one-way slabs having two continuous spans, the slabs retrofitted with the hybrid system failed in shear. This sudden shear failure would stem from the excessive enhancement of the flexural strength over the shear strength. In this study, shear connectors were installed between the hybrid system and a RC slab. Using simple beam, only positive moment section was examined. Two full-scale RC slabs were cast and tested to failure: the first as a control and the second using this new strengthening technique. The proposed strengthening system increased the ultimate load carrying capacity of the slab by 70%, the stiffness by 60%, and toughness by 128%. The efficiency of shear connectors on ductile behavior of the retrofitted slab was also confirmed. After the UHPC top is separated from the slab, the shear connector transfer shear load and the slab system were in force equilibrium by compression in UHPC and tension in CFRP.

  11. Coffered slabs as a perspective type of the reinforced concrete structures

    Kibkalo Anton; Volkov Mikhail; Vodolagina Anna; Murgul Vera

    2016-01-01

    The article discusses coffered slabs. In this paper considered the technology of arrangement of this slabs. Cast-in-place and precast ways of construction of coffered slab are reviewed. Сast-in-place and precast coffered slabs has been analysed in this article. Among other things construction of coffered slabs has an economical and technical advantages.

  12. Coffered slabs as a perspective type of the reinforced concrete structures

    Kibkalo Anton

    2016-01-01

    Full Text Available The article discusses coffered slabs. In this paper considered the technology of arrangement of this slabs. Cast-in-place and precast ways of construction of coffered slab are reviewed. Сast-in-place and precast coffered slabs has been analysed in this article. Among other things construction of coffered slabs has an economical and technical advantages.

  13. The Influence of the Induced Ferrite and Precipitates of Ti-bearing Steel on the Ductility of Continuous Casting Slab

    Qian, Guoyu; Cheng, Guoguang; Hou, Zibing

    2015-11-01

    In order to investigate the loss of the ductility of Ti-bearing ship plate steel under 1000 °C, where the ductility begins to reduce rapidly, so the hot ductility of Ti-bearing ship plate steel has been obtained using the Gleeble 1500 thermal-mechanical simulator and also the studies about the effect of grain boundary ferrite films and precipitates containing Ti on the ductility has been carried out. The result showed that the TiN particles precipitating at 950 °C with a larger size and smaller volume fraction cannot effectively suppress the occurrence of recrystallization and the ductility still retains at a high level, although R.A. value presents a certain degree of decline compared with 1000 °C. A large number of smaller Ti(C,N) particles precipitate at 900 °C and can induce the formation of a very small amount of fine grain boundary ferrite, which deteriorates the adhesion strength of the grain boundary, so the R.A. value rapidly reduces to less than 50%. When the temperature falls to close Ae3 (827 °C), the amount of the grain boundary ferrite films increase due to the ferrite phase transformation, but the ferrite film thickness becomes more uneven at the same time, which results in the increase of strain concentration and plays a leading role in causing the decrease of ductility, so the R.A. value has been kept less than 40% as the temperature cooling to 800 °C from 850 °C. When the temperature further decreases, the ductility starts to recover due to the increase of average ferrite film thickness to a greater degree which greatly reduces the strain concentration of the grain boundary.

  14. 40 CFR Table 10 to Subpart Wwww of... - Data Requirements for New and Existing Continuous Lamination Lines and Continuous Casting Lines...

    2010-07-01

    ... Continuous Lamination Lines and Continuous Casting Lines Complying With a Percent Reduction Limit on a Per... SOURCE CATEGORIES National Emissions Standards for Hazardous Air Pollutants: Reinforced Plastic... Reduction Limit on a Per Line Basis As required in § 63.5865(a), in order to comply with a percent reduction...

  15. On the formation of fold-type oscillation marks in the continuous casting of steel.

    Vynnycky, M; Saleem, S; Devine, K M; Florio, B J; Mitchell, S L; O'Brien, S B G

    2017-06-01

    Asymptotic methods are employed to revisit an earlier model for oscillation-mark formation in the continuous casting of steel. A systematic non-dimensionalization of the governing equations, which was not carried out previously, leads to a model with 12 dimensionless parameters. Analysis is provided in the same parameter regime as for the earlier model, and surprisingly simple analytical solutions are found for the oscillation-mark profiles; these are found to agree reasonably well with the numerical solution in the earlier model and very well with fold-type oscillation marks that have been obtained in more recent experimental work. The benefits of this approach, when compared with time-consuming numerical simulations, are discussed in the context of auxiliary models for macrosegregation and thermomechanical stresses and strains.

  16. An adaptive neuro-fuzzy controller for mold level control in continuous casting

    Zolghadri Jahromi, M.; Abolhassan Tash, F.

    2001-01-01

    Mold variations in continuous casting are believed to be the main cause of surface defects in the final product. Although a Pid controller is well capable of controlling the level under normal conditions, it cannot prevent large variations of mold level when a disturbance occurs in the form of nozzle unclogging. In this paper, dual controller architecture is presented, a Pid controller is used as the main controller of the plant and an adaptive neuro-fuzzy controller is used as an auxiliary controller to help the Pid during disturbed phases. The control is passed back to the Pid controller after the disturbance is being dealt with. Simulation results prove the effectiveness of this control strategy in reducing mold level variations during the unclogging period

  17. Study of the machining of uranium carbide rods obtained by continuous casting under electronic bombardment

    Rousset, P.; Accary, A.

    1965-01-01

    The authors consider the various methods of machining uranium mono-carbide and compare them critically in the case of their application to uranium carbide obtained by fusion under an electronic bombardment and continuous casting. This study leads them to propose two mechanical machining methods: cylindrical rectification and center-less rectification, preceded by a preliminary roughing out of a cylinder, the latter appearing more suitable. A study of the machining yields as a function of the diameter of the rough bars and of the diameter of the finished rods has shown that an optimum value of the rough bar diameter exists for each value of the finished rod diameter. It is found that the yield increases as the diameter itself increases, this yield rising from 45 per cent to around 70 per cent as the diameter of the rough bars increases from 25-26 mm to 37-38 mm. (authors) [fr

  18. Comparing of mechanical behavior and microstructure of continuous cast and hot worked Cu Zn 40 Al 1 alloy

    Ebrahimzadeh, I.; Akbari, G. H.

    2007-01-01

    The performance of components produced by conventional route of a thermo mechanical process and those produced by continuous casting is interesting from different aspects of economy and technology. The performance of products in their service depends on their properties which are strongly influenced by production routes. In the present work the hardness, tensile and tensile-impact behaviors of Cu Zn 40 Al 1 alloys produced by continuous casting and extrusion were investigated. Micro structural features and fracture surfaces were studied by optical and scanning electron microscopy. Results showed that wrought samples exhibited higher absorbed energy than those of continuous cast samples. Reduction of impact velocity led to a higher absorbed energy in all samples. A systematic and meaningful relationship was observed between micro structural features and mechanical properties such as hardness, yield stress and ultimate tensile strength. Fractography investigations showed that fracture occurred with dimple formation in all cases

  19. Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

    Akdemir, Ahmet; Kus, Recai; Simsir, Mehmet

    2011-01-01

    Research highlights: → Metal matrix composite (MMC) is an important structural material. → Gray cast irons as a matrix material in MMC have more advantages than other cast irons. → Interface greatly determines the mechanical properties of MMC. → Interface formed by diffusion of carbon atoms. → While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

  20. Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

    Akdemir, Ahmet [Department of Mechanical Engineering, Selcuk University, Konya (Turkey); Kus, Recai [Department of Mechanical Education, Selcuk University, Konya (Turkey); Simsir, Mehmet, E-mail: msimsir@cumhuriyet.edu.tr [Department of Metallurgical and Materials Engineering, Cumhuriyet University, Kayseri Yolu 7. Km, 58140 Sivas (Turkey)

    2011-04-25

    Research highlights: {yields} Metal matrix composite (MMC) is an important structural material. {yields} Gray cast irons as a matrix material in MMC have more advantages than other cast irons. {yields} Interface greatly determines the mechanical properties of MMC. {yields} Interface formed by diffusion of carbon atoms. {yields} While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

  1. Three-Dimensional Numerical Modeling of Macrosegregation in Continuously Cast Billets

    Qipeng Dong

    2017-06-01

    Full Text Available Macrosegregation, serving as a major defect in billets, can severely degrade material homogeneity. Better understanding of the physical characteristics of macrosegregation through numerical simulation could significantly contribute to the segregation control. The main purpose of this study was to predict macrosegregation in continuously cast billets with a newly developed three-dimensional macrosegregation model. The fluid flow, solidification, and solute transport in the entire billet region were solved and analyzed. Flow patterns, revealing a typical melt recirculation at the upper region of mold and thermosolutal convection at the secondary cooling zone, significantly affect the solidification and solute distribution. The solute redistribution occurring with thermosolutal convection at the solidification front contributes significantly to continued macrosegregation as solidification proceeds. The results of this study show that the equilibrium partition coefficient is mostly responsible for the magnitude of macrosegregation, while comparison between solute P and S indicated that diffusion coefficients also have some amount of influence. Typical macrosegregation patterns containing a positively segregated peak at the centerline and negatively segregated minima at either side were obtained via the proposed three-dimensional macrosegregation model, which validated by the measured surface temperatures and segregation degree.

  2. 40 CFR 63.5885 - How do I calculate percent reduction to demonstrate compliance for continuous lamination/casting...

    2010-07-01

    ... 40 Protection of Environment 12 2010-07-01 2010-07-01 true How do I calculate percent reduction to... Pollutants: Reinforced Plastic Composites Production Testing and Initial Compliance Requirements § 63.5885 How do I calculate percent reduction to demonstrate compliance for continuous lamination/casting...

  3. Pilot scale electron bombardment furnace for continuous casting; application to the trial preparation of 20 kg of uranium monocarbide rods

    Trouve, J.; Genard, R.; Treillou, A.; Accary, A.

    1964-01-01

    The authors describe a pilot scale electron beam furnace designed for continuous melting and casting of uranium-carbon alloys. This equipment allows the melting and casting processes to be completely automatically controlled, the cooling being carried out under vacuum and the discharge being effected without breaking the vacuum. In a pre-production run of 20 kg of slugs, the composition of practically all the pieces was controlled within ± 0,1 per cent C. The output of the furnace was 2,2 kg/hour. (authors) [fr

  4. Effect of compound field on horizontal continuous casting of Al-1wt.%Si alloy

    Zhong-tao Zhang

    2015-03-01

    Full Text Available A travelling magnetic field, a power ultrasonic field, and a compound field were used separately during the horizontal continuous casting process of Al-1wt.%Si alloy. The samples obtained were characterized using an optical microscope, a scanning electron microscope, a tensile testing machine, and an electron probe microscopic analyzer to test the microstructures, properties, and element distribution of the samples. The results show that the application of a single field can enhance the mechanical properties and reduce the segregation of Si element in Al-1wt.%Si alloy to some extent. The application of a compound field can obtain the best refinement and homogeneity of the Si element in the alloy, leading to the highest increase of tensile strength and elongation among the three applied fields. The mechanism of the action of external fields on the refinement of microstructures and homogeneity of the Si element is discussed and the compound field is considered to be an effective method to achieve high quality Al alloys.

  5. 3-D inverse solution for continuous casting taking an air cap into consideration

    I. Nowak

    2008-12-01

    Full Text Available The paper discusses a 3-D numerical solution of the inverse boundary problem for a continuous casting process of an aluminium alloy. Since the verified information on the heat flux distribution is crucial for a good design of a mould, effective cooling system and generally the whole caster, the main goal of the analysis presented within the paper was an identification of the heat fluxes along the external walls of the ingot. In the study an enthalpy-porosity technique implemented in a commercial Fluent package was used for modelling the solidification process. In this method, the phase change interface was determined on the basis of the liquid fraction approach. Moreover, the mathematical model included the pull velocity, the temperature-dependent properties for a liquid phase, mushy zone and solid phase, and a spatially local distribution of the thermal contact resistance between the ingot and crystallizer walls. In the inverse procedure, a sensitivity analysis was employed for the estimation of the boundary conditions retrieval. Although, the measured temperatures required to solve the problem are always burdened by measurement errors, a comparison of the measured and retrieved values showed a high accuracy of the computations.

  6. Structural and thermophysical properties characterization of continuously reinforced cast Al matrix composite

    Brian Gordon

    2010-11-01

    Full Text Available In this work the process of manufacturing a continuously reinforced cast Al matrix composite and its properties are presented. The described technology permits obtaining a structural material of competitive properties compared to either heat treatable aluminum alloys or polymer composites for several types of applications. The examined thermophysical properties and structural characterization, including material anisotropy, coupled with the results of previous measurements of the mechanical properties of both Al2O3 reinforcing filaments and metallic prepregs have proven the high quality of this material and the possibility of its operation under special loading modes and environmental conditions. Microscopic examinations (LM, SEM were carried out to reveal the range of morphological homogeneity of the microstructure, the anisotropy of the filament band distribution, and simultaneously the adhesive behavior of the metal/fiber interface. The 3D morphology of the chosen microstructure components was revealed by computed tomography. The obtained results indicate that special properties of the examined prepreg materials have been strongly influenced, on the one hand, by the geometry of its internal microstructure, i.e. spatial distribution and volume fraction of the Al2O3 reinforcing filaments and, on the other hand, by a very good compatibility obtained between the individual metal prepreg components.

  7. Method for Determining the Time Constants Characterizing the Intensity of Steel Mixing in Continuous Casting Tundish

    Pieprzyca J.

    2015-04-01

    Full Text Available A common method used in identification of hydrodynamics phenomena occurring in Continuous Casting (CC device's tundish is to determine the RTD curves of time. These curves allows to determine the way of the liquid steel flowing and mixing in the tundish. These can be identified either as the result of numerical simulation or by the experiments - as the result of researching the physical models. Special problem is to objectify it while conducting physical research. It is necessary to precisely determine the time constants which characterize researched phenomena basing on the data acquired in the measured change of the concentration of the tracer in model liquid's volume. The mathematical description of determined curves is based on the approximate differential equations formulated in the theory of fluid mechanics. Solving these equations to calculate the time constants requires a special software and it is very time-consuming. To improve the process a method was created to calculate the time constants with use of automation elements. It allows to solve problems using algebraic method, which improves interpretation of the research results of physical modeling.

  8. Simulation of transient fluid flow in mold region during steel continuous casting

    Liu, R; Thomas, B G; Sengupta, J

    2012-01-01

    A system of models has been developed to study transient flow during continuous casting and applied to simulate an event of multiple stopper-rod movements. It includes four sub-models to incorporate different aspects in this transient event. A three-dimensional (3-D) porous-flow model of the nozzle wall calculates the rate argon gas flow into the liquid steel, and the initial mean bubble size is estimated. Transient CFD models simulate multiphase flow of steel and gas bubbles in the Submerged Entry Nozzle (SEN) and mold and have been validated with experimental data from both nail dipping and Sub-meniscus Velocity Control (SVC) measurements. To obtain the transient inlet boundary conditions for the simulation, two semi-empirical models, a stopper-rod-position based model and a metal-level-based model, predict the liquid steel flow rate through the SEN based on recorded plant data. Finally the model system was applied to study the effects of stopper rod movements on SEN/mold flow patterns. Meniscus level fluctuations were calculated using a simple pressure method and compared well with plant measurements. Insights were gained from the simulation results to explain the cause of meniscus level fluctuations and the formation of sliver defects during stopper rod movements.

  9. Segregation of Elements in Continuous Cast Carbon Steel Billets Designated for Long Products

    Hutny A. M.

    2016-12-01

    Full Text Available This article presents research results concerning designation of the scope of segregation of elements by analysing the ingot, designated for hot rolling of long products. The research tests were performed under industrial conditions, during continuous casting production cycle of high carbon steels. From cc ingots with square cross-section of 160 mm samples having the length of 400 mm were collected, out of which two samples were cut up, the so-called templates with the thickness of 20 mm. Segregation of elements was determined based on the quantitative analysis of results performed by using spark spectrometry pursuant to PN-H-04045. Changes in concentrations of elements were analysed along the line, which join the opposite sides of the sample in their half length and pass through the geometric centre of the square cross-section. In the further course of the research study, there was also determined the segregation along perpendicular line up to the surface connecting the core of the cross-section with lateral plane. Designations of element contents were performed at points distanced from each other by approx. 10 mm and situated on the lines. There was found segregation of carbon, sulphur and phosphorus.

  10. Tundish Cover Flux Thickness Measurement Method and Instrumentation Based on Computer Vision in Continuous Casting Tundish

    Meng Lu

    2013-01-01

    Full Text Available Thickness of tundish cover flux (TCF plays an important role in continuous casting (CC steelmaking process. Traditional measurement method of TCF thickness is single/double wire methods, which have several problems such as personal security, easily affected by operators, and poor repeatability. To solve all these problems, in this paper, we specifically designed and built an instrumentation and presented a novel method to measure the TCF thickness. The instrumentation was composed of a measurement bar, a mechanical device, a high-definition industrial camera, a Siemens S7-200 programmable logic controller (PLC, and a computer. Our measurement method was based on the computer vision algorithms, including image denoising method, monocular range measurement method, scale invariant feature transform (SIFT, and image gray gradient detection method. Using the present instrumentation and method, images in the CC tundish can be collected by camera and transferred to computer to do imaging processing. Experiments showed that our instrumentation and method worked well at scene of steel plants, can accurately measure the thickness of TCF, and overcome the disadvantages of traditional measurement methods, or even replace the traditional ones.

  11. Microstructure and properties of TP2 copper tube with La microalloying by horizontal continuous casting

    Jin-hu Wu

    2018-01-01

    Full Text Available The TP2 copper tube was prepared with La microalloying by horizontal continuous casting (HCC. The absorptivity of La and its effects on microstructure, tensile and corrosion properties of HCC TP2 copper tube were studied by means of the inductively coupled plasma optical emission spectrometer (ICP-OES, optical microscope (OM, scanning electron microscope (SEM and potentiodynamic polarization measurements. The results show that the absorptivity of La in the HCC TP2 copper tube is about 15% under antivacuum conditions due to the good chemical activities of La. The impurity elements in copper tube such as O, S, Pb and Si can be significantly reduced, and the average columnar dendrite spacing of the copper tube can also be reduced from 2.21 mm to 0.93 mm by adding La. The ultimate tensile strength and the elongation with and without La addition are almost unchanged. However, the annual corrosion rate of the HCC TP2 copper tube is reduced from 10.18 mm•a-1 to 9.37 mm•a-1 by the purification effect of trace La.

  12. Effect of electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting

    ZHOU Shu-cai

    2007-08-01

    Full Text Available An investigation on the influence of low frequency rotary electromagnetic stirring on solidification structure of austenitic stainless steel in horizontal continuous casting was experimentally conducted and carried out on an industrial trial basis. The results show that application of appropriate electromagnetic stirring parameters can obviously improve the macrostructure of austenitic stainless steel, in which both columnar and equiaxed grains can be greatly refined and shrinkage porosity or cavity zone along centerline can be remarkably decreased due to eliminating intracrystalline and enlarging equiaxed grains zone. The industrial trials verify that the electromagnetic stirring intensity of austenitic stainless steel should be higher than that of plain carbon steel. Electromagnetic stirring has somewhat affected the macrostructure of austenitic stainless steel even if the magnetic flux density of the electromagnetic stirring reaches 90 mT (amplitude reaches 141 mT in average at frequency f=3-4Hz, which provides a reference for the optimization of design and process parameters when applying the rotary electromagnetic stirrer.

  13. Characteristics of copper-clad aluminum rods prepared by horizontal continuous casting

    Zhang, Yubo; Fu, Ying; Jie, Jinchuan; Wu, Li; Svynarenko, Kateryna; Guo, Qingtao; Li, Tingju; Wang, Tongmin

    2017-11-01

    An innovative horizontal continuous casting method was developed and successfully used to prepare copper-clad aluminum (CCA) rods with a diameter of 85 mm and a sheath thickness of 16 mm. The solidification structure and element distribution near the interface of the CCA ingots were investigated by means of a scanning electron microscope, an energy dispersive spectrometer, and an electron probe X-ray microanalyzer. The results showed that the proposed process can lead to a good metallurgical bond between Cu and Al. The interface between Cu and Al was a multilayered structure with a thickness of 200 μm, consisting of Cu9Al4, CuAl2, α-Al/CuAl2 eutectic, and α-Al + α-Al/CuAl2 eutectic layers from the Cu side to the Al side. The mean tensile-shear strength of the CCA sample was 45 MPa, which fulfills the requirements for the further extrusion process. The bonding and diffusion mechanisms are also discussed in this paper.

  14. A Physical Model to Study the Effects of Nozzle Design on Dispersed Two-Phase Flows in a Slab Mold Casting Ultra-Low-Carbon Steels

    Salazar-Campoy, María M.; Morales, R. D.; Nájera-Bastida, A.; Calderón-Ramos, Ismael; Cedillo-Hernández, Valentín; Delgado-Pureco, J. C.

    2018-04-01

    The effects of nozzle design on dispersed, two-phase flows of the steel-argon system in a slab mold are studied using a water-air model with particle image velocimetry and ultrasound probe velocimetry techniques. Three nozzle designs were tested with the same bore size and different port geometries, including square (S), special bottom design with square ports (U), and circular (C). The meniscus velocities of the liquid increase two- or threefold in two-phase flows regarding one-phase flows using low flow rates of the gas phase. This effect is due to the dragging effects on bubbles by the liquid jets forming two-way coupled flows. Liquid velocities (primary phase) along the narrow face of the mold also are higher for two-phase flows. Flows using nozzle U are less dependent on the effects of the secondary phase (air). The smallest bubble sizes are obtained using nozzle U, which confirms that bubble breakup is dependent on the strain rates of the fluid and dissipation of kinetic energy in the nozzle bottom and port edges. Through dimensionless analysis, it was found that the bubble sizes are inversely proportional to the dissipation rate of the turbulent kinetic energy, ɛ 0.4. A simple expression involving ɛ, surface tension, and density of metal is derived to scale up bubble sizes in water to bubble sizes in steel with different degrees of deoxidation. The validity of water-air models to study steel-argon flows is discussed. Prior works related with experiments to model argon bubbling in steel slab molds under nonwetting conditions are critically reviewed.

  15. Study of Ferrite During Refinement of Prior Austenite Grains in Microalloyed Steel Continuous Casting

    Liu, Jiang; Wen, Guanghua; Tang, Ping

    2017-12-01

    The formation of coarse prior austenite grain is a key factor to promote transverse crack, and the susceptibility to the transverse crack can be reduced by refining the austenite grain size. In the present study, the high-temperature confocal laser scanning microscope (CLSM) was used to simulate two types of double phase-transformation technologies. The distribution and morphology of ferrites under different cooling conditions were analyzed, and the effects of ferrite distribution and morphology on the double phase-transformation technologies were explored to obtain the suitable double phase-change technology for the continuous casting process. The results indicate that, under the thermal cycle TH0 [the specimens were cooled down to 913 K (640 °C) at a cooling rate of 5.0 K/s (5.0 °C/s)], the width of prior austenite grain boundaries was thick, and the dislocation density at grain boundaries was high. It had strong inhibition effect on crack propagation; under the thermal cycle TH1 [the specimens were cooled down to 1073 K (800 °C) at a cooling rate of 5.0 K/s (5.0 °C/s) and then to 913 K (640 °C) at a cooling rate of 1.0 K/s (1.0 °C/s)], the width of prior austenite grain boundary was thin, and the dislocation density at grain boundaries was low. It was beneficial to crack propagation. After the first phase change, the developed film-like ferrite along the austenite grain boundaries improved the nucleation conditions of new austenitic grains and removed the inhibition effect of the prior austenite grain boundaries on the austenite grain size.

  16. Simulation and Experimental Study on the Steady Conduction Solution for Continuous Rheo-Casting for A356 Alloy

    Duc, Do Minh; Hai, Nguyen Hong; Quang, Pham

    2017-01-01

    Computational fluid dynamic modeling of a continuous rheo-casting technology was conducted, consistent with the manufacturing of 3 "m"m"-"t"h"i"n plates made of aluminum alloy A356. The A numerical simulation on of the stabilizing time of the material crystallization was carried out using the ANSYS FLUENT code. Solidification and melting models were simulated with heat transfer and solid-liquid phase transformation involving the latent heat of crystallization were simulated. The calculated temperature distribution and the evolution of cooling rate through the material were examined and used to clarify their influence on microstructure, and further investigated with hardness testing. The thickness of the mushy zone was determined for the steady conduction solution of the continuous rheo-casting process.

  17. Simulation and Experimental Study on the Steady Conduction Solution for Continuous Rheo-Casting for A356 Alloy

    Duc, Do Minh; Hai, Nguyen Hong; Quang, Pham [Hanoi University of Science and Technology (HUST), Hanoi (Viet Nam)

    2017-03-15

    Computational fluid dynamic modeling of a continuous rheo-casting technology was conducted, consistent with the manufacturing of 3 {sup mm-thin} plates made of aluminum alloy A356. The A numerical simulation on of the stabilizing time of the material crystallization was carried out using the ANSYS FLUENT code. Solidification and melting models were simulated with heat transfer and solid-liquid phase transformation involving the latent heat of crystallization were simulated. The calculated temperature distribution and the evolution of cooling rate through the material were examined and used to clarify their influence on microstructure, and further investigated with hardness testing. The thickness of the mushy zone was determined for the steady conduction solution of the continuous rheo-casting process.

  18. Influence of Secondary Cooling Mode on Solidification Structure and Macro-segregation Behavior for High-carbon Continuous Casting Bloom

    Dou, Kun; Yang, Zhenguo; Liu, Qing; Huang, Yunhua; Dong, Hongbiao

    2017-07-01

    A cellular automaton-finite element coupling model for high-carbon continuously cast bloom of GCr15 steel is established to simulate the solidification structure and to investigate the influence of different secondary cooling modes on characteristic parameters such as equiaxed crystal ratio, grain size and secondary dendrite arm spacing, in which the effect of phase transformation and electromagnetic stirring is taken into consideration. On this basis, evolution of carbon macro-segregation for GCr15 steel bloom is researched correspondingly via industrial tests. Based on above analysis, the relationship among secondary cooling modes, characteristic parameters for solidification structure as well as carbon macro-segregation is illustrated to obtain optimum secondary cooling strategy and alleviate carbon macro-segregation degree for GCr15 steel bloom in continuous casting process. The evaluating method for element macro-segregation is applicable in various steel types.

  19. Slab replacement maturity guidelines : [summary].

    2014-04-01

    Concrete sets in hours at moderate temperatures, : but the bonds that make concrete strong continue : to mature over days to years. However, for : replacement concrete slabs on highways, it is : crucial that concrete develop enough strength : within ...

  20. A generalized nodal finite element formalism for discrete ordinates equations in slab geometry Part I: Theory in the continuous moment case

    Hennart, J.P.; Valle, E. del.

    1995-01-01

    A generalized nodal finite element formalism is presented, which covers virtually all known finit difference approximation to the discrete ordinates equations in slab geometry. This paper (Part 1) presents the theory of the so called open-quotes continuous moment methodsclose quotes, which include such well-known methods as the open-quotes diamond differenceclose quotes and the open-quotes characteristicclose quotes schemes. In a second paper (hereafter referred to as Part II), the authors will present the theory of the open-quotes discontinuous moment methodsclose quotes, consisting in particular of the open-quotes linear discontinuousclose quotes scheme as well as of an entire new class of schemes. Corresponding numerical results are available for all these schemes and will be presented in a third paper (Part III). 12 refs

  1. Computer Simulation of the Formation of Non-Metallic Precipitates During a Continuous Casting of Steel

    Kalisz D.

    2016-03-01

    Full Text Available The authors own computer software, based on the Ueshima mathematical model with taking into account the back diffusion, determined from the Wołczyński equation, was developed for simulation calculations. The applied calculation procedure allowed to determine the chemical composition of the non-metallic phase in steel deoxidised by means of Mn, Si and Al, at the given cooling rate. The calculation results were confirmed by the analysis of samples taken from the determined areas of the cast ingot. This indicates that the developed computer software can be applied for designing the steel casting process of the strictly determined chemical composition and for obtaining the required non-metallic precipitates.

  2. Study of ultrasonic melt treatment on the quality of horizontal continuously cast Al-1%Si alloy.

    Li, Xin-Tao; Li, Ting-Ju; Li, Xi-Meng; Jin, Jun-Ze

    2006-02-01

    The fluctuation of the melt temperature in a tundish was measured during casting and experiments were conducted to investigate the effects of ultrasonic melt treatment on the surface quality and solidification structures of Al-1%Si ingots. The results show that the uniformity of melt temperature was enhanced with the application of ultrasonic melt treatment. When the ultrasonic power is 1,000W, the surface quality was evidently improved and grains of cast ingots were refined. Moreover, EPMA analysis was adopted to study the relationship between the ultrasonic power and boundary segregation of Si element. The result shows that boundary segregation is suppressed with the increase of ultrasonic power and the phenomenon was theoretically interpreted.

  3. Rheologic behaviors of A356 aluminum alloy billet produced by semisolid continuous casting process

    Shuming XING

    2004-08-01

    Full Text Available The experiments for rheologic behaviors of semisolid continous casting billets of A356 alloy in semisolid state has been carried out with a multifunctional rheometer. The results show that the deformation rate increases with loading time, the maximum strain reaches 120% (which is one time larger than that of traditional casting billet and the strain can be rapidly eliminated to 10% after unloading. Moreover, there is a critic stress for billet deformation even in semisolid state, which is named as critic shear stress. This stress increases with the decreasing of heating time. The rheologic behaviors can be expressed by five elements mechanical model and can be modified with the increasing of heating time.

  4. INTERRELATION OF RHOMBICITY AND OCCURRENCE OF INTERNAL CRACKS AT CONTINUOUS CASTING OF SORTED SLUG

    Ju. A. Samojlovich

    2008-01-01

    Full Text Available Analysis of deformations and stresses in cross section of sorted uninterruptedly-casted slugs at their solidification and cooling within limits of crystallizer with the aim of determination of possibilities for occurrence of internal cracks of diagonal type is carried out on basis of mathematical modeling, the peculiarities of the slug skin cooling at its shrinkage and separation from crystallizer wall are revealed.

  5. Thermal Stress Cracking of Slide-Gate Plates in Steel Continuous Casting

    Lee, Hyoung-Jun; Thomas, Brian G.; Kim, Seon-Hyo

    2016-04-01

    The slide-gate plates in a cassette assembly control the steel flow through the tundish nozzle, and may experience through-thickness cracks, caused by thermal expansion and/or mechanical constraint, leading to air aspiration and safety concerns. Different mechanisms for common and rare crack formation are investigated with the aid of a three-dimensional finite-element model of thermal mechanical behavior of the slide-gate plate assembly during bolt pretensioning, preheating, tundish filling, casting, and cooling stages. The model was validated with previous plant temperature measurements of a ladle plate during preheating and casting, and then applied to a typical tundish-nozzle slide-gate assembly. The formation mechanisms of different types of cracks in the slide-gate plates are investigated using the model and evaluated with actual slide-gate plates at POSCO. Common through-thickness radial cracks, found in every plate, are caused during casting by high tensile stress on the outside surfaces of the plates, due to internal thermal expansion. In the upper plate, these cracks may also arise during preheating or tundish filling. Excessive bolt tightening, combined with thermal expansion during casting may cause rare radial cracks in the upper and lower plates. Rare radial and transverse cracks in middle plate appear to be caused during tundish filling by impingement of molten steel on the middle of the middle plate that generates tensile stress in the surrounding refractory. The mechanical properties of the refractory, the bolt tightening conditions, and the cassette/plate design are all important to service life.

  6. Mathematical model of the crystallizing blank`s thermal state at the horizontal continuous casting machine

    Kryukov Igor Yu.

    2017-01-01

    Full Text Available Present article is devoted to the development of the mathematical model, which describes thermal state and crystallization process of the rectangular cross-section blank while continious process of extraction from a horysontal continious casting machine (HCCM.The developed model took cue for the heat-transfer properties of non-iron metal teeming; its temperature on entry to the casting mold; cooling conditions of blank in the carbon molds in the presence of a copper water cooler. Besides, has been considered the asymmetry of heat interchange from blank`s head and drag at mold, coming out from fluid contraction and features of the horizontal casting mold. The developed mathematical model allows to determine alterations in crystallizing blank of the following factors with respect to time: temperature pattern of crystallizing blank under different technical working regimes of HCCM; boundaries of solid two-phase field and liquid two-phase filed; blank`s thickness variation under shrinkage of the ingot`s material

  7. TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

    S. V. Terletski

    2007-01-01

    Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

  8. On the Heat Transfer through a Solid Slab Heated Uniformly and Continuously on One of Its Surfaces

    Marin, E.; Lara-Bernal, A.; Calderon, A.; Delgado-Vasallo, O.

    2011-01-01

    Some peculiarities of the heat transfer through a sample that is heated by the superficial absorption of light energy under continuous uniform illumination are discussed. We explain, using a different approach to that presented in a recent article published in this journal (Salazar "et al" 2010 "Eur. J. Phys." 31 1053-9), that the front surface of…

  9. Evaluation of precast concrete slabs using a heavy vehicle simulator

    Kohler, E

    2008-10-01

    Full Text Available Precast slabs are considered an attractive pavement option for rehabilitation or reconstruction cases where traffic closures of less than eight hours are required. Benefits include long life expectancy of concrete cast in factory...

  10. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat` l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1998-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  11. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat`l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1997-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  12. Geologic continuous casting below continental and deep-sea detachment faults and at the striated extrusion of Sacsayhuaman, Peru

    Spencer, J.E.

    1999-01-01

    In the common type of industrial continuous casting, partially molten metal is extruded from a vessel through a shaped orifice called a mold in which the metal assumes the cross-sectional form of the mold as it cools and solidifies. Continuous casting can be sustained as long as molten metal is supplied and thermal conditions are maintained. I propose that a similar process produced parallel sets of grooves in three geologic settings, as follows: (1) corrugated metamorphic core complexes where mylonized mid-crustal rocks were exhumed by movement along low-angle normal faults known as detachment faults; (2) corrugated submarine surfaces where ultramafic and mafic rocks were exhumed by normal faulting within oceanic spreading centers; and (3) striated magma extrusions exemplified by the famous grooved outcrops at the Inca fortress of Sacsayhuaman in Peru. In each case, rocks inferred to have overlain the corrugated surface during corrugation genesis molded and shaped a plastic to partially molten rock mass as it was extruded from a moderate- to high-temperature reservoir.

  13. Computational and Experimental Study of the Transient Transport Phenomena in a Full-Scale Twin-Roll Continuous Casting Machine

    Xu, Mianguang; Li, Zhongyang; Wang, Zhaohui; Zhu, Miaoyong

    2017-02-01

    To gain a fundamental understanding of the transient fluid flow in twin-roll continuous casting, the current paper applies both large eddy simulation (LES) and full-scale water modeling experiments to investigate the characteristics of the top free surface, stirring effect of the roll rotation, boundary layer fluctuations, and backflow stability. The results show that, the characteristics of the top free surface and the flow field in the wedge-shaped pool region are quite different with/without the consideration of the roll rotation. The roll rotation decreases the instantaneous fluctuation range of the top free surface, but increases its horizontal velocity. The stirring effect of the roll rotating makes the flow field more homogenous and there exists clear shear flow on the rotating roll surface. The vortex shedding induced by the Kármán Vortex Street from the submerged entry nozzle (SEN) causes the "velocity magnitude wave" and strongly influences the boundary layer stability and the backflow stability. The boundary layer fluctuations or the "velocity magnitude wave" induced by the vortex shedding could give rise to the internal porosity. In strip continuous casting process, the vortex shedding phenomenon indicates that the laminar flow can give rise to instability and that it should be made important in the design of the feeding system and the setting of the operating parameters.

  14. Determination for the Entrapment Criterion of Non-metallic Inclusions by the Solidification Front During Steel Centrifugal Continuous Casting

    Wang, Qiangqiang; Zhang, Lifeng

    2016-06-01

    In the current study, the three-dimensional fluid flow, heat transfer, and solidification in steel centrifugal continuous casting strands were simulated. The volume of fluid model was used to solve the multiphase phenomena between the molten steel and the air. The entrapment and final distribution of inclusions in the solidified shell were studied with the discussion on the effect of rotation behavior of the caster system. Main results indicate that after applying the rotation of the shell, the fluid flow transformed from a recirculation flow to a rotation flow in the mold region and was driven to flow around in the casting direction. As the distance below the meniscus increased, the distribution of the tangential speed of the flow and the centrifugal force along one diameter of the strand became symmetrical gradually. The jet flow from the nozzle hardly impinged on the same location on the shell due to the rotation of the shell during solidification. Thus, the shell thickness on the same height was uniform around, and the thinning shell and a hot spot on the surface of shell were avoided. Both of the measurement and the calculation about the distribution of oxide inclusions along the radial direction indicated the number of inclusions at the side and the center was more than that at the quarter on the cross section of billet. With a larger diameter, inclusions tended to be entrapped toward the center area of the billet.

  15. Experimental and Numerical Modeling of Fluid Flow Processes in Continuous Casting: Results from the LIMMCAST-Project

    Timmel, K.; Kratzsch, C.; Asad, A.; Schurmann, D.; Schwarze, R.; Eckert, S.

    2017-07-01

    The present paper reports about numerical simulations and model experiments concerned with the fluid flow in the continuous casting process of steel. This work was carried out in the LIMMCAST project in the framework of the Helmholtz alliance LIMTECH. A brief description of the LIMMCAST facilities used for the experimental modeling at HZDR is given here. Ultrasonic and inductive techniques and the X-ray radioscopy were employed for flow measurements or visualizations of two-phase flow regimes occurring in the submerged entry nozzle and the mold. Corresponding numerical simulations were performed at TUBAF taking into account the dimensions and properties of the model experiments. Numerical models were successfully validated using the experimental data base. The reasonable and in many cases excellent agreement of numerical with experimental data allows to extrapolate the models to real casting configurations. Exemplary results will be presented here showing the effect of electromagnetic brakes or electromagnetic stirrers on the flow in the mold or illustrating the properties of two-phase flows resulting from an Ar injection through the stopper rod.

  16. Electron bombardment fusion and continuous casting of uranium carbide. Fundamental study of the metallurgical and thermal processes

    Trouve, J.

    1968-02-01

    During a pilot production run, about 1.200 kg of uranium carbide cylindrical rods were prepared by electron bombardment fusion and continuous casting in an apparatus making it possible to operate in a constant vacuum automatically. In order to make the most of the fusion technique used, it was necessary to resolve a certain number of problems involved in this production. It was found that the energy yield for the electron bombardment heating using accelerating voltages of about 10 kV was 100 per cent; about 40 per cent of the electrons are re-emitted by back-scattering. These electrons leave the surface with practically zero energy. The fusion technique leads to the elimination of the majority of the metallic impurities. In order to explain the variations in the non-metallic impurity contents the different reactions occurring in the molten uranium monocarbide have been determined. A micrographic study of the rods obtained has shown various types of crystallization depending on the rate of casting and, despite the uniaxial symmetry of the cooling, no texture has been observed, whatever the rate of fusion employed. The aspects of the fracture surfaces observed on certain rods can be explained by theory in the domain where the material is elastic. Furthermore it has been shown that a decrease in the brittleness occurs as a result of the formation of fine precipitates of the Wiedmanstatten structure type. (authors) [fr

  17. Large Eddy Simulations of Electromagnetic Braking Effects on Argon Bubble Transport and Capture in a Steel Continuous Casting Mold

    Jin, Kai; Vanka, Surya P.; Thomas, Brian G.

    2018-06-01

    In continuous casting of steel, argon gas is often injected to prevent clogging of the nozzle, but the bubbles affect the flow pattern, and may become entrapped to form defects in the final product. Further, an electromagnetic field is frequently applied to induce a braking effect on the flow field and modify the inclusion transport. In this study, a previously validated GPU-based in-house code CUFLOW is used to investigate the effect of electromagnetic braking on turbulent flow, bubble transport, and capture. Well-resolved large eddy simulations are combined with two-way coupled Lagrangian computations of the bubbles. The drag coefficient on the bubbles is modified to account for the effects of the magnetic field. The distribution of the argon bubbles, capture, and escape rates, are presented and compared with and without the magnetic field. The bubble capture patterns are also compared with results of a previous RANS model as well as with plant measurements.

  18. Micrograph evidence of meniscus solidification and sub-surface microstructure evolution in continuous-cast ultralow-carbon steels

    Sengupta, J.; Shin, H.-J.; Thomas, B.G.; Kim, S.-H.

    2006-01-01

    Hooks and other sub-surface features in continuous-cast ultralow-carbon steel samples were examined using optical microscopy, electron backscattering diffraction, energy dispersive X-ray spectroscopy, and electron probe microanalysis techniques. Special etching reagents revealed dendrites growing from both sides of the line of hook origin. This line was found to represent the frozen meniscus and persisted into the final microstructure, as revealed by grain orientation measurements. A broken hook tip was observed in one micrograph, which explains the characteristic truncated shape of most hooks. Mold powder was found entrapped along the frozen meniscus. These results provide evidence of both solidification and subsequent overflow of the liquid steel meniscus. Thus, the instantaneous meniscus shape governs the shape and microstructure of the final hook, and the extent of the liquid steel overflow determines the shape of oscillation marks. This mechanism has important implications for the entrapment of inclusions and other surface defects

  19. LIGHTWEIGHT SLAB CAST OVER PRECAST JOISTS

    Koyankin Aleksandr Aleksandrovich

    2017-07-01

    Full Text Available Precast-monolithic house-building in domestic and world practice is a significant part in the mass construction. We propose a relatively large number of designs of precast-monolithic buildings, as well as its individual elements. Despite this, we cannot say that found the most effective constructive solutions able to satisfy the requirements of consumers (future residents and builders. On this basis, we developed quite effective, from the point of view of construction and further operation, a constructive solution of light weight precast-monolithic overlap. Some features offered are overlapping: smaller mass, compared with beams of heavy concrete; increased heat and sound insulation properties; optimal use of the structural properties of heavy and light precast monolithic concrete and longitudinal reinforcement, depending on the stage of construction. The author has carried out in this article the results of numerical studies the proposed design of precast-monolithic overlap, confirming its compliance with the requirements of 1st and 2nd group of limit States.

  20. Heavy vehicle simulator testing on pre-cast concrete panels

    Du Plessis, L

    2007-07-01

    Full Text Available commonly found in California, pre-cast concrete slabs are considered to be a very suitable repair material for extending the service life of intermittently distressed concrete pavements. This is because of the long life expectancy of concrete slabs cast...

  1. Casting Technology.

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  2. Analytical solution of transient temperature in continuous wave end-pumped laser slab: Reduction of temperature distribution and time of thermal response

    Shibib Khalid S.

    2017-01-01

    Full Text Available An analytical solution of transient 3-D heat equation based on integral transform method is derived. The result are compared with numerical solution, and good agreements are obtained. Minimization of response time and temperature distribution through a laser slab are tested. It is found that the increasing in the lateral convection heat transfer coefficient can significantly reduce the response time and the temperature distribution while no effect on response time is observed when changing pumping profile from Gaussian to top hat beam in spite of the latter reduce the temperature distribution, also it is found that dividing the pumping power between two slab ends might reduce the temperature distribution and it has no effect on thermal response time.

  3. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    Cao, Furong, E-mail: cfr-lff@163.com [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Zhu, Xiaotong [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Huaian Dekema Semiconductor Co., Ltd., Huaian 223300 (China); Wang, Shuncheng [Institute of Materials Processing and Forming Technology, Guangdong General Research Institute of Industrial Technology, Guangzhou 510650 (China); Shi, Lu [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Xu, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wen, Jinglin [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China)

    2017-04-06

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10{sup −2} s{sup −1}, and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol{sup −1}. A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  4. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    Cao, Furong; Zhu, Xiaotong; Wang, Shuncheng; Shi, Lu; Xu, Guangming; Wen, Jinglin

    2017-01-01

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10 −2 s −1 , and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol −1 . A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  5. Some influences of the chemical composition upon the viscosity of synthetic slags used in continuous steel casting

    Heput, T.; Ardelean, E.; Kiss, I.

    2005-01-01

    The continuous cast semi finished products quality is in a major part influenced by the lubrication process from the mould, which is influenced at its turn by slag viscosity, resulted from the melting of the lubrication powders. In the paper it is analysed the chemical composition influence on slag viscosity. The research targeted establishing some correlations between the dynamic viscosity and the chemical composition of the slag. For the chemical composition it was chosen as variable factors (representative components) the contents of CaC, MgO, Al 2 O 3 , SiO 2 (the last two expressed through Al 2 O 3 /SiO 2 ratio). The experiments for viscosity were performed on slags at temperatures of 1350 degree centigrade. Processing the data was performed in MATLAB laboratories, obtaining four multiple correlations. the results are presented both in an analytical form and in a graphical form. The use of the obtained relations allows determining slag viscosity with a mathematical error, and using graphical correlations allows establishing the variation area (the limits) of viscosity to the representative components. (Author) 5 refs

  6. Continuity diaphragm for skewed continuous span precast prestressed concrete girder bridges : technical summary report.

    2004-03-01

    Most highway bridges are built as cast-in-place : reinforced concrete slabs and prestressed concrete : girders. The shear connectors on the top of the girders : assure composite action between the slabs and : girders. The design guidelines for bridge...

  7. Variable-Frequency Ultrasonic Treatment on Microstructure and Mechanical Properties of ZK60 Alloy during Large Diameter Semi-Continuous Casting

    Xingrui Chen

    2017-05-01

    Full Text Available Traditional fixed-frequency ultrasonic technology and a variable-frequency ultrasonic technology were applied to refine the as-cast microstructure and improve the mechanical properties of a ZK60 (Mg–Zn–Zr alloy during large diameter semi-continuous casting. The acoustic field propagation was obtained by numerical simulation. The microstructure of the as-cast samples was characterized by optical and scanning electron microscopy. The variable-frequency ultrasonic technology shows its outstanding ability in grain refinement compared with traditional fixed-ultrasonic technology. The variable-frequency acoustic field promoted the formation of small α-Mg globular grains and changed the distribution and morphology of β-phases throughout the castings. Ultimate tensile strength and elongation are increased to 280 MPa and 8.9%, respectively, which are 19.1% and 45.9% higher than the values obtained from billets without ultrasonic treatment and are 11.6% and 18.7% higher than fixed-frequency ultrasound treated billets. Different refinement efficiencies appear in different districts of billets attributed to the sound attenuation in melt. The variable-frequency acoustic field improves the refinement effect by enhancing cavitation-enhanced heterogeneous nucleation and dendrite fragmentation effects.

  8. The mechanism of hot crack formation in Ti-6A1-4V during cold crucible continuous casting

    Hongsheng DING

    2004-08-01

    Full Text Available Hot crack is one of common defects in castings, which often results in failure of castings. This work studies the formation of hot cracks during cold crucible continous casting by means of experiments and thoretical analysis. The results show that the hot crack occurs on the surface and in the circumference of ingots, where the solidified shell and solidification front meet each other. The tendency of hot cracking decreases with the increase of withdrawal velocities in some extent. The hot crack is caused mainly by friction force between the shell and the crucible inner wall, and it takes place when the stress resulting from friction exceeds the tensile strength of the shell. The factors affecting the hot cracks are analyzed and verified. In order to decrease the tendency of hot cracks, technical parameters should be optimized.

  9. Bainite obtaining in cast iron with carbides castings

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  10. Slab replacement maturity guidelines.

    2014-04-01

    This study investigated the use of maturity method to determine early age strength of concrete in slab : replacement application. Specific objectives were (1) to evaluate effects of various factors on the compressive : maturity-strength relationship ...

  11. Grindability of cast Ti-Cu alloys.

    Kikuchi, Masafumi; Takada, Yukyo; Kiyosue, Seigo; Yoda, Masanobu; Woldu, Margaret; Cai, Zhuo; Okuno, Osamu; Okabe, Toru

    2003-07-01

    The purpose of the present study was to evaluate the grindability of a series of cast Ti-Cu alloys in order to develop a titanium alloy with better grindability than commercially pure titanium (CP Ti), which is considered to be one of the most difficult metals to machine. Experimental Ti-Cu alloys (0.5, 1.0, 2.0, 5.0, and 10.0 mass% Cu) were made in an argon-arc melting furnace. Each alloy was cast into a magnesia mold using a centrifugal casting machine. Cast alloy slabs (3.5 mm x 8.5 mm x 30.5 mm), from which the hardened surface layer (250 microm) was removed, were ground using a SiC abrasive wheel on an electric handpiece at four circumferential speeds (500, 750, 1000, or 1250 m/min) at 0.98 N (100 gf). Grindability was evaluated by measuring the amount of metal volume removed after grinding for 1min. Data were compared to those for CP Ti and Ti-6Al-4V. For all speeds, Ti-10% Cu alloy exhibited the highest grindability. For the Ti-Cu alloys with a Cu content of 2% or less, the highest grindability corresponded to an intermediate speed. It was observed that the grindability increased with an increase in the Cu concentration compared to CP Ti, particularly for the 5 or 10% Cu alloys at a circumferential speed of 1000 m/min or above. By alloying with copper, the cast titanium exhibited better grindability at high speed. The continuous precipitation of Ti(2)Cu among the alpha-matrix grains made this material less ductile and facilitated more effective grinding because small broken segments more readily formed.

  12. Casting materials

    Chaudhry, Anil R [Xenia, OH; Dzugan, Robert [Cincinnati, OH; Harrington, Richard M [Cincinnati, OH; Neece, Faurice D [Lyndurst, OH; Singh, Nipendra P [Pepper Pike, OH

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  13. Caste and power

    Roy, Dayabati

    2011-01-01

    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...... relations and caste identities have overarching dimensions in the day-to-day politics of the study villages. Though caste almost ceases to operate in relation to strict religious strictures, under economic compulsion the division of labour largely coincides with caste division. In the cultural......–ideological field, the concept of caste-hierarchy seems to continue as an influencing factor, even in the operation of leftist politics....

  14. Elimination or Minimization of Oscillation Marks: A Path To Improved Cast Surface Quality

    Dr. Alan W. Cramb

    2007-12-17

    Oscillation marks are the most recognizable feature of continuous casting and can be related to the subsurface defects that can be found on product rolled from continuous cast slabs. The purpose of this work was to develop strategies that can be used on industrial continuous casters to reduce oscillation mark depth and, in particular, to minimize the formation of hook type defects that are prevalent on ultra low carbon grades. The major focus of the work was on developing a technique to allow heat transfer in the meniscus region of the continuous caster to be measured and the effect of mold slag chemistry and chrystallization to be documented. A new experimental technique was developed that allowed the effect of mold flux chemistry and chrystallization on the radiation heat transfer rate to be measured dynamically.

  15. On Early Age Crack Formation in FRC Slabs

    Olesen, John Forbes; Stang, Henrik

    1997-01-01

    The problem of early age crack formation in FRC slabs due to restrained temperature and shrinkage deformations, is given an analytical treatment. A model taking into account the ageing properties of the tensile softening curve and the continued development in the temperature and shrinkage...... deformations after crack initiation, is presented. Based on this model a design strategy for FRC slabs is outlined....

  16. Optimal Control Method of Parabolic Partial Differential Equations and Its Application to Heat Transfer Model in Continuous Cast Secondary Cooling Zone

    Yuan Wang

    2015-01-01

    Full Text Available Our work is devoted to a class of optimal control problems of parabolic partial differential equations. Because of the partial differential equations constraints, it is rather difficult to solve the optimization problem. The gradient of the cost function can be found by the adjoint problem approach. Based on the adjoint problem approach, the gradient of cost function is proved to be Lipschitz continuous. An improved conjugate method is applied to solve this optimization problem and this algorithm is proved to be convergent. This method is applied to set-point values in continuous cast secondary cooling zone. Based on the real data in a plant, the simulation experiments show that the method can ensure the steel billet quality. From these experiment results, it is concluded that the improved conjugate gradient algorithm is convergent and the method is effective in optimal control problem of partial differential equations.

  17. Reliability of Plastic Slabs

    Thoft-Christensen, Palle

    1989-01-01

    In the paper it is shown how upper and lower bounds for the reliability of plastic slabs can be determined. For the fundamental case it is shown that optimal bounds of a deterministic and a stochastic analysis are obtained on the basis of the same failure mechanisms and the same stress fields....

  18. Mathematical simulation of two-phase flow inside the physical model of continuous casting tundish: STUDY OF THE DAM SUBSTITUTION BY THE GAS CURT

    Leonardo Neves

    2015-03-01

    Full Text Available Continuous casting is a solidification process, in which the knowledge about its variables is very important in order to produce steel with good quality. The tundish distributes the steel coming from the ladle to the metallurgical mold as the traditional function, besides, it also has some other important functions. Because of its importance in the process, this work aim to carry out studies on the steel flow in the tundish with two different configurations, with and without inert gas injection. A Computational Fluid Dynamic (CFD software were used to make the mathematical simulations making possible to note the difference in terms of the Residence Time Distribution curves (RTD curves, levels of turbulence and velocity profiles with or without inert gas injection

  19. Modelling of flow phenomena during DC casting

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

  20. Optics of turbid slabs

    Kokhanovsky, A.A.

    2002-01-01

    This paper is devoted to an alternative derivation of the asymptotic equations for the reflection and transmission functions of turbid slabs. The derivation is based on the reciprocity principle and the law of conservation of energy. Thus it is very general. This allows us to apply the obtained equations even in cases where the foundations of the radiative transfer theory are in question (e.g. for highly concentrated suspensions and pastes). (author)

  1. Rewetting of composite slab

    Satapathy, A.K.; Singh, K.C.

    1996-01-01

    The process of re-establishment of wetting of hot surface is of practical importance in chemical, metallurgical and nuclear industries. Rewetting is considered in emergency core cooling in nuclear reactors in the event of postulated loss of coolant accident (LOCA). This paper deals with numerical solution of the two-dimensional quasi-static conduction controlled rewetting of an infinite parallel sided composite slab assuming perfect contact is maintained at the interface. On the wetted side upstream of the quench front, a constant heat transfer coefficient is assumed. The downstream of quench front and unwetted side of slab are supposed to be adiabatic. The solution gives the quench front temperature as a function of various model parameters such as Peclet number, wet side Blot number, dimensionless thickness of slab and cladding to fuel ratio of thermal conductivities. The results show that for large values of rewetting velocities, the dimensionless rewetting temperature is unaffected by fuel properties for all values of Blot numbers. (author). 7 refs., 2 tabs., 1 fig

  2. SPRAY CASTING

    SALAMCI, Elmas

    2010-01-01

    ABSTRACT This paper is designed to provide a basic review of spray casting. A brief overview of the historical development of spray  casting and the description of plant and equipment have been given. Following metallurgical characteristics of spray formed alloys, process parameters and solidification mechanism of spray deposition have been discussed in detail. Finally, microstructure and mechanical properties of the selected spray cast Al-Zn-Mg-Cu alloys have been presented and comp...

  3. Fabrication of sacrificial anode cathodic protection through casting method

    Mohd Sharif Sattar; Muhamad Daud; Siti Radiah Mohd Kamarudin; Azali Muhamad; Zaiton Selamat; Rusni Rejab

    2007-01-01

    Aluminum is one of the few metals that can be cast by all of the processes used in casting metals. These processes consist of die casting, permanent mold casting, sand casting (green sand and dry sand), plaster casting, investment casting, and continuous casting. Other processes such as lost foam, squeeze casting, and hot isostatic pressing are also used. Permanent mold casting method was selected in which used for fabricating of sacrificial anode cathodic protection. This product was ground for surface finished and fabricated in the cylindrical form and reinforced with carbon steel at a center of the anode. (Author)

  4. Analysis of prestressed concrete slab-and-beam structures

    Sapountzakis, E. J.; Katsikadelis, J. T.

    In this paper a solution to the problem of prestressed concrete slab-and-beam structures including creep and shrinkage effect is presented. The adopted model takes into account the resulting inplane forces and deformations of the plate as well as the axial forces and deformations of the beam, due to combined response of the system. The analysis consists in isolating the beams from the plate by sections parallel to the lower outer surface of the plate. The forces at the interface, which produce lateral deflection and inplane deformation to the plate and lateral deflection and axial deformation to the beam, are established using continuity conditions at the interface. The influence of creep and shrinkage effect relative with the time of the casting and the time of the loading of the plate and the beams is taken into account. The estimation of the prestressing axial force of the beams is accomplished iteratively. Both instant (e.g. friction, slip of anchorage) and time dependent losses are encountered. The solution of the arising plate and beam problems, which are nonlinearly coupled, is achieved using the analog equation method (AEM). The adopted model, compared with those ignoring the inplane forces and deformations, describes better the actual response of the plate-beams system and permits the evaluation of the shear forces at the interfaces, the knowledge of which is very important in the design of prefabricated ribbed plates.

  5. Caste System

    Hoff, Karla

    2016-01-01

    In standard economics, individuals are rational actors and economic forces undermine institutions that impose large inefficiencies. The persistence of the caste system is evidence of the need for psychologically more realistic models of decision-making in economics. The caste system divides South Asian society into hereditary groups whose lowest ranks are represented as innately polluted. ...

  6. Long-life slab replacement concrete.

    2015-03-01

    This research was initiated following reports of high incidence of cracking on FDOT concrete pavement replacement : slab projects. Field slabs were instrumented for data acquisition from high-early-strength concrete pavement : replacement slabs place...

  7. Topological Susceptibility from Slabs

    Bietenholz, Wolfgang; Gerber, Urs

    2015-01-01

    In quantum field theories with topological sectors, a non-perturbative quantity of interest is the topological susceptibility chi_t. In principle it seems straightforward to measure chi_t by means of Monte Carlo simulations. However, for local update algorithms and fine lattice spacings, this tends to be difficult, since the Monte Carlo history rarely changes the topological sector. Here we test a method to measure chi_t even if data from only one sector are available. It is based on the topological charges in sub-volumes, which we denote as slabs. Assuming a Gaussian distribution of these charges, this method enables the evaluation of chi_t, as we demonstrate with numerical results for non-linear sigma-models.

  8. Topological susceptibility from slabs

    Bietenholz, Wolfgang [Instituto de Ciencias Nucleares, Universidad Nacional Autónoma de México, A.P. 70-543, Distrito Federal, C.P. 04510 (Mexico); Forcrand, Philippe de [Institute for Theoretical Physics, ETH Zürich,CH-8093 Zürich (Switzerland); CERN, Physics Department, TH Unit, CH-1211 Geneva 23 (Switzerland); Gerber, Urs [Instituto de Ciencias Nucleares, Universidad Nacional Autónoma de México, A.P. 70-543, Distrito Federal, C.P. 04510 (Mexico); Instituto de Física y Matemáticas, Universidad Michoacana de San Nicolás de Hidalgo,Edificio C-3, Apdo. Postal 2-82, Morelia, Michoacán, C.P. 58040 (Mexico)

    2015-12-14

    In quantum field theories with topological sectors, a non-perturbative quantity of interest is the topological susceptibility χ{sub t}. In principle it seems straightforward to measure χ{sub t} by means of Monte Carlo simulations. However, for local update algorithms and fine lattice spacings, this tends to be difficult, since the Monte Carlo history rarely changes the topological sector. Here we test a method to measure χ{sub t} even if data from only one sector are available. It is based on the topological charges in sub-volumes, which we denote as slabs. Assuming a Gaussian distribution of these charges, this method enables the evaluation of χ{sub t}, as we demonstrate with numerical results for non-linear σ-models.

  9. Hair casts

    Sweta S Parmar; Kirti S Parmar; Bela J Shah

    2014-01-01

    Hair casts or pseudonits are circumferential concretions, which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

  10. Deceased Slabs Drive Oil

    Stein, H. J.; Hannah, J. L.

    2017-12-01

    The application of Re-Os isotope geochemistry to dating single oils is a nascent field [1,2]. Challenges include dissection of oils into asphaltene-maltene (ASPH-MALT) components in a way that preserves meaningful chronologic and source information. Significantly, oil-water mixing rapidly transfers Os to the oil, while Re exchange is sluggish [3]. The Os initial ratio of the oil is shifted in the direction of Os carried in the aqueous fluid, whereas the Re-Os isotopic age is preserved. We show that this phenomenon is operative in natural systems. Further, we show that deserpentinization of old oceanic slabs [4], may be linked to expulsion of Os-enriched waters into overlying sedimentary sections - a process that may be of fundamental importance for oil generation. This conclusion does not diminish the role of traditional organic-rich shales as source rocks for the hydrocarbon, but shows that external fluids are essential to petroleum generation. Moreover, the external fluids may be an important driver for expulsion and migration of oils. We have taken apart several petroleum systems from source rock, to residual oil, to tar mat development, to in situ live oil, through to produced oil. In many cases, a fluid with low 187Os/188Os - unlike that of normal basinal brines - provides a critical component to the oil-water mixture. Funding - CHRONOS project supported by Norwegian petroleum industry (Eni-Norge, Lundin, Aker BP) Acknowledgement - Christine Fichler [4], who first queried us on old slabs and oil, and stimulated ideas. [1] Georgiev, S.V., Stein, H.J., Hannah, J.L., Galimberti, R., Nali, M., Yang, G., and Zimmerman, A. (2016) Re-Os dating of maltenes and asphaltenes within single samples of crude oil: Geochim. Cosmochim. Acta 179: 53-75. [doi.org/10.1016/j.gca.2016.01.016] [2] DiMarzio, J., Georgiev, S.V., Stein, H.J., and Hannah, J.L. (in press) Residency of rhenium and osmium in a heavy crude oil: Geochim. Cosmochim. Acta. [3] Hurtig, N.C., Georgiev, S

  11. Study of the machining of uranium carbide rods obtained by continuous casting under electronic bombardment; Etude de l'usinage de barreaux de carbure d'uranium obtenus par coulee continue sous bombardement electronique

    Rousset, P; Accary, A [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1965-07-01

    The authors consider the various methods of machining uranium mono-carbide and compare them critically in the case of their application to uranium carbide obtained by fusion under an electronic bombardment and continuous casting. This study leads them to propose two mechanical machining methods: cylindrical rectification and center-less rectification, preceded by a preliminary roughing out of a cylinder, the latter appearing more suitable. A study of the machining yields as a function of the diameter of the rough bars and of the diameter of the finished rods has shown that an optimum value of the rough bar diameter exists for each value of the finished rod diameter. It is found that the yield increases as the diameter itself increases, this yield rising from 45 per cent to around 70 per cent as the diameter of the rough bars increases from 25-26 mm to 37-38 mm. (authors) [French] Les auteurs envisagent les differentes methodes d'usinage du monocarbure d'uranium et se livrent a une etude critique de celles-ci, dans le cas de leur application a l'usinage de barreaux de carbure d'uranium obtenus par fusion sous bombardement electronique et coulee continue. Cette etude les conduit a proposer deux methodes d'usinage mecanique: la rectification cylindrique et la rectification 'centerless', precedee d'un ebauchage par carottage, la seconde paraissant la plus appropriee. L'etude des rendements d'usinage en fonction du diametre des barreaux bruts et du diametre des barreaux finis, a mis en evidence une valeur optimale du diametre des barreaux bruts pour chaque valeur du diametre des barreaux usines. Elle a montre que le rendement croit lorsque le diametre croit lui-meme, ce rendement passant d'environ 45 pour cent a environ 70 pour cent, lorsque le diametre des barreaux bruts passe de 25-26 mm a 37-38 mm.

  12. New Packaging for Amplifier Slabs

    Riley, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Thorsness, C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Suratwala, T. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Steele, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Rogowski, G. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2015-03-18

    The following memo provides a discussion and detailed procedure for a new finished amplifier slab shipping and storage container. The new package is designed to maintain an environment of <5% RH to minimize weathering.

  13. Foundation Design for a High Bay Warehouse with a Steel Fibre Reinforced Concrete Slab

    Kasper, T.; Sørensen, Carsten Steen; Nielsen, J. B.

    2008-01-01

    . The SFRC slab is cast in 6 panels divided by free-movement joints with shear dowels. It has to be designed for closely spaced 250 kN characteristic long-term loads for complete filling of the racks. The design has been based on a German SFRC design guideline and makes use of 3D finite element soil...

  14. Prediction of qualitative parameters of slab steel ingot using numerical modelling

    M. Tkadlečková

    2016-07-01

    Full Text Available The paper describes the verification of casting and solidification of heavy slab ingot weighing 40 t from tool steel by means of numerical modelling with use of a finite element method. The pre-processing, processing and post-processing phases of numerical modelling are outlined. Also, the problems with determination of the thermodynamic properties of materials and with determination of the heat transfer between the individual parts of the casting system are discussed. The final porosity, macrosegregation and the risk of cracks were predicted. The results allowed us to use the slab ingot instead of the conventional heavy steel ingot and to improve the ratio, the chamfer and the external shape of the wall of the new design of the slab ingot.

  15. Research and Development of the Solidification of Slab Ingots from Special Tool Steels

    Tkadlečková M.

    2017-09-01

    Full Text Available The paper describes the research and development of casting and solidification of slab ingots from special tool steels by means of numerical modelling using the finite element method. The pre-processing, processing and post-processing phases of numerical modelling are outlined. Also, problems with determining the thermophysical properties of materials and heat transfer between the individual parts of the casting system are discussed. Based on the type of grade of tool steel, the risk of final porosity is predicted. The results allowed to improve the production technology of slab ingots, and also to verify the ratio, the chamfer and the external/ internal shape of the wall of the new designed slab ingots.

  16. An Analysis of Saturated Film Boiling Heat Transfer from a Vertical Slab with Horizontal Bottom Surface

    茂地, 徹; 山田, たかし

    1997-01-01

    The film boiling heat transfer from a vertical slab with horizontal bottom surface to saturated liquids was analyzed theoretically. Bromley's solution for the vertical surface was modified to accommodate the continuity of the vapor mass flow rate around the lower corner of the vertical slab. The thickness of the vapor film covering the vertical surface of the slab was increased owing to the inflow of vapor generated under the horizontal bottom surface and resulted in a decrease in the heat tr...

  17. Electron bombardment fusion and continuous casting of uranium carbide. Fundamental study of the metallurgical and thermal processes; Fusion sous bombardement d'electrons et coulee continue de carbure d'uranium. Etude fondamentale des processus metallurgiques et thermiques

    Trouve, J [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1968-02-01

    During a pilot production run, about 1.200 kg of uranium carbide cylindrical rods were prepared by electron bombardment fusion and continuous casting in an apparatus making it possible to operate in a constant vacuum automatically. In order to make the most of the fusion technique used, it was necessary to resolve a certain number of problems involved in this production. It was found that the energy yield for the electron bombardment heating using accelerating voltages of about 10 kV was 100 per cent; about 40 per cent of the electrons are re-emitted by back-scattering. These electrons leave the surface with practically zero energy. The fusion technique leads to the elimination of the majority of the metallic impurities. In order to explain the variations in the non-metallic impurity contents the different reactions occurring in the molten uranium monocarbide have been determined. A micrographic study of the rods obtained has shown various types of crystallization depending on the rate of casting and, despite the uniaxial symmetry of the cooling, no texture has been observed, whatever the rate of fusion employed. The aspects of the fracture surfaces observed on certain rods can be explained by theory in the domain where the material is elastic. Furthermore it has been shown that a decrease in the brittleness occurs as a result of the formation of fine precipitates of the Wiedmanstatten structure type. (authors) [French] Au cours d'une fabrication pilote, environ 1 200 kg de barreaux cylindriques de carbure d'uranium ont ete prepares par fusion sous bombardement d'electrons et coulee continue dans un appareillage permettant d'operer d'une maniere automatique sous vide constant. Afin de tirer le meilleur parti possible de la technique de fusion utilisee, il importait de repondre a un certain nombre de questions soulevees par cette fabrication. Le rendement energetique du chauffage par bombardement d'electrons pour des tensions acceleratrices de l'ordre de 10 kV a ete

  18. CASTING FURNACES

    Ruppel, R.H.; Winters, C.E.

    1961-01-01

    A device is described for casting uranium which comprises a crucible, a rotatable table holding a plurality of molds, and a shell around both the crucible and the table. The bottom of the crucible has an eccentrically arranged pouring hole aligned with one of the molds at a time. The shell can be connected with a vacuum.

  19. AISI/DOE Advanced Process Control Program Vol. 3 of 6: Improved Liquid Steel Feeding for Slab Casters; FINAL

    Brent Isaacson; Mike Slepian; Thomas Richter

    1999-01-01

    This report describes the development, construction and testing of the Electromagnetic Valve System (EVS), conducted as a project entitled ''Improved Liquid Steel Feeding System for Slab Casters''. This program ran from November 1992 to January 1995. Many of the technical issues in bringing the EVS to the steel industry were identified and resolved during the course of the program. During this time, significant hardware improvements in Westinghouse's electromagnetic valve were made to easily integrate it with existing continuous casting processes,. An improved refractory nozzle was developed and tested which had superior thermal shock and anti-cracking performance. In addition, several trials were conducted with molten steel to verify the proof-of-principle of the electromagnetic valve and its auxiliary equipment. However, improvements in other conventional pouring technologies have greatly diminished the potential value of this project to the steel industry. A such, the program w as canceled by the American Iron and Steel Institute after the conclusion of Phase I

  20. Study of the machining of uranium carbide rods obtained by continuous casting under electronic bombardment; Etude de l'usinage de barreaux de carbure d'uranium obtenus par coulee continue sous bombardement electronique

    Rousset, P.; Accary, A. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1965-07-01

    The authors consider the various methods of machining uranium mono-carbide and compare them critically in the case of their application to uranium carbide obtained by fusion under an electronic bombardment and continuous casting. This study leads them to propose two mechanical machining methods: cylindrical rectification and center-less rectification, preceded by a preliminary roughing out of a cylinder, the latter appearing more suitable. A study of the machining yields as a function of the diameter of the rough bars and of the diameter of the finished rods has shown that an optimum value of the rough bar diameter exists for each value of the finished rod diameter. It is found that the yield increases as the diameter itself increases, this yield rising from 45 per cent to around 70 per cent as the diameter of the rough bars increases from 25-26 mm to 37-38 mm. (authors) [French] Les auteurs envisagent les differentes methodes d'usinage du monocarbure d'uranium et se livrent a une etude critique de celles-ci, dans le cas de leur application a l'usinage de barreaux de carbure d'uranium obtenus par fusion sous bombardement electronique et coulee continue. Cette etude les conduit a proposer deux methodes d'usinage mecanique: la rectification cylindrique et la rectification 'centerless', precedee d'un ebauchage par carottage, la seconde paraissant la plus appropriee. L'etude des rendements d'usinage en fonction du diametre des barreaux bruts et du diametre des barreaux finis, a mis en evidence une valeur optimale du diametre des barreaux bruts pour chaque valeur du diametre des barreaux usines. Elle a montre que le rendement croit lorsque le diametre croit lui-meme, ce rendement passant d'environ 45 pour cent a environ 70 pour cent, lorsque le diametre des barreaux bruts passe de 25-26 mm a 37-38 mm.

  1. TECHNOLOGICAL PARAMETERS OF SLUGS CASTING OF GREY CAST IRON BY FROSTING

    E. I. Marukovich

    2009-01-01

    Full Text Available The relation of geometrical parametres of casting with technological ones is shown. The monogram for definition of basic technological parametres of obtaining of castings by the method of continuously-cyclic iterative casting by freezing-up is presented.

  2. Casting methods

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  3. NUMERICAL MODELING OF HARDENING OF UNINTERRUPTEDLY-CASTED BRONZE CASTING

    E. I. Marukovich

    2009-01-01

    Full Text Available The three-dimensional numerical model for calculation of thermal fields during solidification of continuously casted bronze casting is developed. Coefficients of heat transfer on borders of calculation areas on the basis of the solution of inverse heat transfer conduction problem are determined. The analysis of thermal fields, depending on loop variables of drawing and the sizes of not cooled zone of crystallizer is curried out.

  4. CASTING APPARATUS

    Gray, C.F.; Thompson, R.H.

    1958-09-23

    An apparatus is described for casting small quantities of uranlum. It consists of a crucible having a hole in the bottom with a mold positioned below. A vertical rcd passes through the hole in the crucible and has at its upper end a piercing head adapted to break the oxide skin encasing a molten uranium body. An air tight cylinder surrounds the crucible and mold, and is arranged to be evacuated.

  5. MODOS GUIADOS EM SLABS METAMATERIAIS GUIDED MODES IN METAMATERIAL SLABS

    Leonardo André Ambrosio

    2006-12-01

    Full Text Available Este trabalho apresenta um estudo de revisão de modos propagantes em um guia-de-onda slab constituído de materiais com índices de refração negativo, os chamados metamateriais, Mostra-se que os modos guiados em um slab metamaterial possuem algumas propriedades particulares, tais como a propagação de ondas lentas simétricas ou anti-simétricas, a ausência de modos fundamentais para ondas rápidas e a possibilidade de propagação de ondas guiadas em um meio menos denso. A análise é baseada em expansões de campo no guia e nos espaços superior e inferior ao mesmo.This paper presents a review of the propagation modes in a slab waveguide consisting of negative refraction index materials, known as metamaterials. Some particular properties of guided modes in a metamaterial slab, such as slow symmetric or antisymmetric slow wave propagation, the absence of fundamental modes for fast waves and the possibility of guided waves in a less dense medium. The analysis is based on field expansions in the guide and the upper and lower spaces of it.

  6. The dynamics of double slab subduction

    Holt, A. F.; Royden, L. H.; Becker, T. W.

    2017-04-01

    We use numerical models to investigate the dynamics of two interacting slabs with parallel trenches. Cases considered are: a single slab reference, outward dipping slabs (out-dip), inward dipping slabs (in-dip) and slabs dipping in the same direction (same-dip). Where trenches converge over time (same-dip and out-dip systems), large positive dynamic pressures in the asthenosphere are generated beneath the middle plate and large trench-normal extensional forces are transmitted through the middle plate. This results in slabs that dip away from the middle plate at depth, independent of trench geometry. The single slab, the front slab in the same-dip case and both out-dip slabs undergo trench retreat and exhibit stable subduction. However, slabs within the other double subduction systems tend to completely overturn at the base of the upper mantle, and exhibit either trench advance (rear slab in same-dip), or near-stationary trenches (in-dip). For all slabs, the net slab-normal dynamic pressure at 330 km depth is nearly equal to the slab-normal force induced by slab buoyancy. For double subduction, the net outward force on the slabs due to dynamic pressure from the asthenosphere is effectively counterbalanced by the net extensional force transmitted through the middle plate. Thus, dynamic pressure at depth, interplate coupling and lithospheric stresses are closely linked and their effects cannot be isolated. Our results provide insights into both the temporal evolution of double slab systems on Earth and, more generally, how the various components of subduction systems, from mantle flow/pressure to interplate coupling, are dynamically linked.

  7. Strip casting apparatus and method

    Williams, R.S.; Baker, D.F.

    1988-09-20

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip. 6 figs.

  8. Nodular cast iron and casting monitoring

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  9. Long-life slab replacement concrete : [summary].

    2015-04-01

    Concrete slab replacement projects in Florida have demonstrated a high incidence of : replacement slab cracking. Causes of cracking have not been reliably determined. University of South Florida researchers : sought to identify the factors or : param...

  10. Generating Atomistic Slab Surfaces with Adsorbates

    2017-12-01

    slabs of various thickness and with various vacuum spacing need be calculated. This can occur in serial or simultaneously . If performed in serial, the...the user. Although the optimization of the slab thickness and vacuum padding can be done simultaneously , it is more computationally conservative to...monolayer is a slab (True if slab), the type of mesh desired (adsorbates.py was written for “Gamma”), how detailed the mesh should be (in units of inverse

  11. Modeling radon entry into Florida slab-on-grade houses

    Revzan, K.L.; Fisk, W.J.; Sextro, R.G.

    1993-01-01

    Radon entry into a Florida house whose concrete slab is supported by a permeable concrete-block stem wall and a concrete footer is modeled. The slab rests on backfill material; the same material is used to fill the footer trench. A region of undisturbed soil is assumed to extend 10 m beyond and below the footer. The soil is assumed homogeneous and isotropic except for certain simulations in which soil layers of high permeability or radium content are introduced. Depressurization of the house induces a pressure field in the soil and backfill. The Laplace equation, resulting from Darcy's law and the continuity equation, is solved using a steady-state finite-difference model to determine this field. The mass-transport equation is then solved to obtain the diffusive and advective radon entry rates through the slab; the permeable stem wall; gaps at the intersections of the slab, stem wall, and footer; and gaps in the slab. These rates are determined for variable soil, backfill, and stem-wall permeability and radium content, slab-opening width and position, slab and stem-wall diffusivity, and water table depth. The variations in soil permeability and radium content include cases of horizontally stratified soil. We also consider the effect of a gap between the edge of the slab and the stem wall that restricts the passage of soil gas from the stem wall into the house. Calculations indicate that the total radon entry rate is relatively low unless the soil or backfill permeability or radium content is high. Variations in most of the factors, other than the soil permeability and radium content, have only a small effect on the total radon entry rate. However, for a fixed soil permeability, the total radon entry rate may be reduced by a factor of 2 or more by decreasing the backfill permeability, by making the stem wall impermeable and gap-free, (possibly by constructing a one-piece slab/stem-wall/footer), or by increasing the pressure in the interior of the stem wall

  12. Method for Bubbledeck Concrete Slab with Gaps

    Sergiu Călin

    2009-01-01

    Full Text Available The composite slabs are made of BubbleDeck type slab elements with spherical gaps, poured in place on transversal and longitudinal directions. By introducing the gaps leads to a 30...50\\% lighter slab which reduces the loads on the columns, walls and foundations, and of course of the entire building. BubbleDeck slab elements are plates with ribs on two directions made of reinforced concrete or precast concrete with spherical shaped bubbles. These slab elements have a bottom and an upper concrete part connected with vertical ribs that go around the gaps.

  13. Sixty Years of Casting Research

    Campbell, John

    2015-11-01

    The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

  14. Cast irons

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  15. Numerical Simulation of Bulging Deformation for Wide-Thick Slab Under Uneven Cooling Conditions

    Wu, Chenhui; Ji, Cheng; Zhu, Miaoyong

    2018-02-01

    In the present work, the bulging deformation of a wide-thick slab under uneven cooling conditions was studied using finite element method. The non-uniform solidification was first calculated using a 2D heat transfer model. The thermal material properties were derived based on a microsegregation model, and the water flux distribution was measured and applied to calculate the cooling boundary conditions. Based on the solidification results, a 3D bulging model was established. The 2D heat transfer model was verified by the measured shell thickness and the slab surface temperature, and the 3D bulging model was verified by the calculated maximum bulging deflections using formulas. The bulging deformation behavior of the wide-thick slab under uneven cooling condition was then determined, and the effect of uneven solidification, casting speed, and roll misalignment were investigated.

  16. Numerical Simulation of Bulging Deformation for Wide-Thick Slab Under Uneven Cooling Conditions

    Wu, Chenhui; Ji, Cheng; Zhu, Miaoyong

    2018-06-01

    In the present work, the bulging deformation of a wide-thick slab under uneven cooling conditions was studied using finite element method. The non-uniform solidification was first calculated using a 2D heat transfer model. The thermal material properties were derived based on a microsegregation model, and the water flux distribution was measured and applied to calculate the cooling boundary conditions. Based on the solidification results, a 3D bulging model was established. The 2D heat transfer model was verified by the measured shell thickness and the slab surface temperature, and the 3D bulging model was verified by the calculated maximum bulging deflections using formulas. The bulging deformation behavior of the wide-thick slab under uneven cooling condition was then determined, and the effect of uneven solidification, casting speed, and roll misalignment were investigated.

  17. Preface: Deep Slab and Mantle Dynamics

    Suetsugu, Daisuke; Bina, Craig R.; Inoue, Toru; Wiens, Douglas A.

    2010-11-01

    We are pleased to publish this special issue of the journal Physics of the Earth and Planetary Interiors entitled "Deep Slab and Mantle Dynamics". This issue is an outgrowth of the international symposium "Deep Slab and Mantle Dynamics", which was held on February 25-27, 2009, in Kyoto, Japan. This symposium was organized by the "Stagnant Slab Project" (SSP) research group to present the results of the 5-year project and to facilitate intensive discussion with well-known international researchers in related fields. The SSP and the symposium were supported by a Grant-in-Aid for Scientific Research (16075101) from the Ministry of Education, Culture, Sports, Science and Technology of the Japanese Government. In the symposium, key issues discussed by participants included: transportation of water into the deep mantle and its role in slab-related dynamics; observational and experimental constraints on deep slab properties and the slab environment; modeling of slab stagnation to constrain its mechanisms in comparison with observational and experimental data; observational, experimental and modeling constraints on the fate of stagnant slabs; eventual accumulation of stagnant slabs on the core-mantle boundary and its geodynamic implications. This special issue is a collection of papers presented in the symposium and other papers related to the subject of the symposium. The collected papers provide an overview of the wide range of multidisciplinary studies of mantle dynamics, particularly in the context of subduction, stagnation, and the fate of deep slabs.

  18. Analysis of the Slab Temperature, Thermal Stresses and Fractures Computed with the Implementation of Local and Average Boundary Conditions in the Secondary Cooling Zones

    Hadała B.

    2016-12-01

    Full Text Available The numerical simulations of the temperature fields have been accomplished for slab casting made of a low carbon steel. The casting process of slab of 1500 mm in width and 225 mm in height has been modeled. Two types of boundary condition models of heat transfer have been employed in numerical simulations. The heat transfer coefficient in the first boundary condition model was calculated from the formula which takes into account the slab surface temperature and water flow rate in each secondary cooling zone. The second boundary condition model defines the heat transfer coefficient around each water spray nozzle. The temperature fields resulting from the average in zones water flow rate and from the nozzles arrangement have been compared. The thermal stresses and deformations resulted from such temperature field have given higher values of fracture criterion at slab corners.

  19. A new experimental apparatus for emissivity measurements of steel and the application of multi-wavelength thermometry to continuous casting billets

    Wang, Peng; Hu, Zhenwei; Xie, Zhi; Yan, Ming

    2018-05-01

    An experimental apparatus has been designed for measuring the emissivity of a steel surface in both vacuum and oxidation atmosphere. The sample is heated with the method of electromagnetic induction in order to ensure the temperature uniformity. The radiance emitted from a sample is measured using a fiber-optic Fourier transform infrared spectrometer. Using this unique apparatus, we investigated the spectral (2-6 μm) and directional (0°-86°) emissivity of stainless steel 304 with different degrees of surface oxidation at temperatures ranging from 800 to 1100 °C. The experimental results show that the emissivity increases slightly with increasing temperature, which accords with the Hagen-Rubens relation. The emissivity increases rapidly at the initial stage of oxidation, but gradually reaches to a constant value after 20 min. In addition, the directional emissivity has a maximum value at the measuring angle of about 75°. The maximum uncertainty of emissivity is only 3.0% over all the measuring ranges, indicating that this experimental apparatus has a high reliability. In order to measure the surface temperature of casting billets based on multi-wavelength thermometry, the bivariate emissivity function with the two variables, wavelength and temperature, is determined. Temperature measurement results based on our technique are compared with those from common dual-wavelength radiation thermometry. Our approach reduces the measured temperature fluctuation from ±20.7 °C to ±2.8 °C and reflects the temperature variation with the changes of production parameters in real time.

  20. Impact resistance of sustainable construction material using light weight oil palm shells reinforced geogrid concrete slab

    Muda, Z C; Usman, F; Beddu, S; Alam, M A; Mustapha, K N; Birima, A H; Sidek, L M; Rashid, M A; Malik, G; Zarroq, O S

    2013-01-01

    This paper investigate the performance of lightweight oil palm shells (OPS) concrete slab with geogrid reinforcement of 300mm × 300mm size with 20mm, 30mm and 40 mm thick casted with different geogrid orientation and boundary conditions subjected to low impact projectile test. A self-fabricated drop-weight impact test rig with a steel ball weight of 1.2 kg drop at 1 m height has been used in this research work. The main variables for the study is to find the relationship of the impact resistance the slab thickness, boundary conditions and geogrid reinforcement orientation. Test results indicate that the used of the geogrid reinforcement increased the impact resistance under service (first) limit crack up to 5.9 times and at ultimate limit crack up to 20.1 times against the control sample (without geogrid). A good linear relationship has been established between first and ultimate crack resistance against the slab thickness. The orientation of the geogrid has minor significant to the crack resistance of the OPS concrete slab. OPS geogrid reinforced slab has a good crack resistance properties that can be utilized as a sustainable impact resistance construction materials.

  1. 46 CFR 153.239 - Use of cast iron.

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SHIPS CARRYING BULK... Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet the...

  2. Impact sound insulation improvement of wooden floors on concrete slabs

    Rasmussen, Birgit; Hoffmeyer, Dan; Hansen, Rói

    2014-01-01

    renovating housing. In Denmark, there are about 1 million dwellings in multi-storey housing. About half of the dwellings are built with timber floors, and the other half with wooden floors on concrete slabs, either in-situ cast or prefabricated hollow-core elements. In a project including mapping of sound......Improvement of impact sound insulation is one of the major challenges, when renovating housing. In Denmark, building regulations for impact sound in new-build were strengthened 5 dB in 2008, implying a main requirement L’n,w ≤ 53 dB between dwellings. The same value should also be a goal, when...... insulation in the Danish housing stock and investigation of improvement possibilities, a pilot laboratory study of wooden floors on concrete was carried out. The laboratory study included impact sound improvement measurements of full-scale samples (10 m2) fulfilling the conditions in EN ISO 10140...

  3. Pilot scale electron bombardment furnace for continuous casting; application to the trial preparation of 20 kg of uranium monocarbide rods; Appareil pilote de fusion par bombardement d'electrons et coulee continue - application a un essai de fabrication portant sur 20 kg de barreaux de monocarbure d'uranium

    Trouve, J; Genard, R; Treillou, A; Accary, A [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1964-07-01

    The authors describe a pilot scale electron beam furnace designed for continuous melting and casting of uranium-carbon alloys. This equipment allows the melting and casting processes to be completely automatically controlled, the cooling being carried out under vacuum and the discharge being effected without breaking the vacuum. In a pre-production run of 20 kg of slugs, the composition of practically all the pieces was controlled within {+-} 0,1 per cent C. The output of the furnace was 2,2 kg/hour. (authors) [French] Les auteurs decrivent un appareil pilote de fusion par bombardement d'electrons et coulee continue. Cet appareil, muni d'un systeme de coulee automatique, permet la fusion et la coulee d'alliages uranium-carbone, leur refroidissement sous vide et leur defournement, toutes ces operations se deroulant d'une maniere continue. Ils montrent qu'au cours d'une campagne preliminaire de fusion et coulee de 20 kg de barreaux, la teneur en carbone de la quasi-totalite des barreaux obtenus est controlee a 0,1 pour cent pres. La production horaire de l'appareillage est de 2,2 kg. (auteurs)

  4. Seismicity Structure of the Downgoing Nazca Slab in Northern Chile

    Sippl, C.; Schurr, B.

    2017-12-01

    We applied an automatized earthquake detection and location algorithm to 8 years of continuous seismic data from the IPOC network in Northern Chile, located in the forearc between about 18.5°S and 24°S. The resulting seismicity catalog contains more than 113k double-difference relocated earthquake hypocenters and features a completeness magnitude around 2.8. Despite the occurrence of two megathrust earthquakes with vigorous aftershock seismicity in the studied time period (the 2007 Tocopilla and the 2014 Iquique earthquakes), >60% of the retrieved seismicity is located in a highly active band of intermediate-depth earthquakes (80-120 km deep) within the downgoing Nazca slab.We obtain a triple seismic zone in the updip part of the slab, with the three parallel dipping planes corresponding to the plate interface, the oceanic Moho (ca. 8 km below the interface) and a third band in the mantle lithosphere 26-28 km beneath the slab top. The plate interface seismicity terminates abruptly at a depth of 55 km. At about 80-90 km depth, the remaining two planes of seismicity then merge into the single, 20 km thick cluster of vigorous seismicity mentioned above, which terminates at 120 km depth. This cluster is located directly beneath the volcanic arc and shows a pronounced kink in the slab dipping angle. Intra-slab seismicity is most likely related to metamorphic dehydration reactions, hence our high-resolution earthquake distribution can be considered a map of metamorphic reactions (although a possibly incomplete one, since not all reactions necessarily invoke seismicity). By correlating this distribution with isotherms from thermal models as well as geophysical imaging results from previous studies, we attempt to get a glimpse at the processes that produce the different patches of intraslab seismicity at intermediate depths.

  5. Slab Penetration vs. Slab Stagnation: Mantle Reflectors as an Indicator

    Okeler, A.; Gu, Y. J.; Schultz, R.; Contenti, S. M.

    2011-12-01

    Subducting oceanic lithosphere along convergent margins may stagnate near the base of the upper mantle or penetrate into the lower mantle. These dynamic processes cause extensive thermal and compositional variations, which can be observed in terms of impedance contrast (reflectivity) and topography of mantle transition zone (MTZ) discontinuities, i.e., 410- and 660-km discontinuities. In this study, we utilize ~ 15000 surface-reflected shear waves (SS) and their precursory arrivals (S410S and S660S) to analyze subduction related deformations on mantle reflectivity structure. We apply pre-stack, time-to-depth migration technique to SS precursors, and move weak underside reflections using PREM-predicted travel-time curves. Common Mid-point gathers are formed to investigate structure under the western Pacific, south America, and Mediterranean convergent boundaries. In general, mantle reflectivity structures are consistent with previous seismic tomography models. In regions of slab penetration (e.g., southern Kurile arc, Aegean Sea), our results show 1) a substantial decrease in S660S amplitude, and 2) strong lower mantle reflector(s) at ~ 900 km depth. These reflective structures are supported by zones of high P and S velocities extending into the lower mantle. Our 1-D synthetic simulations suggest that the decreasing S660S amplitudes are, at least partially, associated with shear wave defocusing due to changes in reflector depth (by ±20 km) within averaging bin. Assuming a ~500 km wide averaging area, a dipping reflector with 6-8 % slope can reduce the amplitude of a SS precursor by ~50%. On the other hand, broad depressions with strong impedance contrast at the base of the MTZ characterize the regions of slab stagnation, such as beneath the Tyrrhenian Sea and northeastern China. For the latter region, substantial topography on the 660-km discontinuity west of the Wadati-Benioff zone suggests that the stagnant part of the Pacific plate across Honshu arc is not

  6. Embodied Energy Optimization of Prestressed Concrete Slab Bridge Decks

    Julián Alcalá

    2018-04-01

    Full Text Available This paper presents one approach to the analysis and design of post-tensioned cast-in-place concrete slab bridge decks. A Simulated Annealing algorithm is applied to two objective functions: (i the economic cost; and (ii the embodied energy at different stages of production materials, transport, and construction. The problem involved 33 discrete design variables: five geometrical ones dealing with the thickness of the slab, the inner and exterior web width, and two flange thicknesses; concrete type; prestressing cables, and 26 variables for the reinforcement set-up. The comparison of the results obtained shows two different optimum families, which indicates that the traditional criteria of economic optimization leads to inefficient designs considering the embodied energy. The results indicate that the objectives are not competing functions, and that optimum energy designs are close to the optimum cost designs. The analysis also showed that the savings of each kW h of energy consumed carries an extra cost of 0.49€. The best cost solution presents 5.3% more embodied energy. The best energy solution is 9.7% more expensive than that of minor cost. In addition, the results have showed that the best cost solutions are not the best energy solutions.

  7. Contribution to the study of slab thickness

    Moraitis, G.A.; Rorris, G.P.

    1978-01-01

    A method is proposed for calculating the time-independent values of the equivalent slab thickness of the ionosphere, defined as the ratio of the total electron content to the corresponding maximum electron density of the F region. Periodic variations of slab thickness are studied and are correlated to relative changes in exospheric temperature, deduced from the OGO-6 model

  8. Photon transport in thin disordered slabs

    We examine using Monte Carlo simulations, photon transport in optically `thin' slabs whose thickness is only a few times the transport mean free path *, with particles of different scattering anisotropies. The confined geometry causes an auto-selection of only photons with looping paths to remain within the slab.

  9. Repairing reinforced concrete slabs using composite layers

    Naghibdehi, M. Ghasemi; Sharbatdar, M.K.; Mastali, M.

    2014-01-01

    There are several strengthening methods for rehabilitation of RC structural elements. The efficiency of these methods has been demonstrated by many researchers. Due to their mechanical properties, using fibrous materials in rehabilitation applications is growing fast. Therefore, this study presents rehabilitation of slabs in such a way that plain concrete layers on top, on bottom, on the entire cross section are replaced by reinforced concrete layers. In order to reinforce the concrete, Polypropylene (PP) and steel fibers were used by 0.5%, 1% and 2% fiber volume fractions. Nineteen slabs were studied under flexural loadings and fibrous material effects on the initial crack force, the maximum loading carrying capacity, absorbed energy and ductility were investigated. The obtained results demonstrated that increasing the fiber volume fraction or using reinforced concrete layer on top, bottom, or at the entire cross section of the slabs not only always leads to improvement in the slab performance, but also sometimes debilitates the slab performance. Hence, this study will propose the best positioning of reinforced concrete layer, fiber volume fraction and fiber type to achieve the best flexural performance of slabs. - Highlights: • Using PP fibers at the bottom layer led to the best slab performance in bending. • Using steel fiber at the top layer and entire cross-section led to the best slab performance. • Maximum increase in the initial crack force and loading were obtained at 2% steel fiber. • Maximum increase in the initial crack force and loading were obtained at 1% PP fiber

  10. 0-6722 : spread prestressed concrete slab beam bridges.

    2014-08-01

    The Texas Department of Transportation uses : precast prestressed concrete slab beam bridges for : shorter-span bridges of approximately 3050 ft in : length. Conventional slab beam bridges have slab : beams placed immediately adjacent to one anoth...

  11. A cryogenic slab CO laser

    Ionin, Andrei A; Kozlov, A Yu; Seleznev, L V; Sinitsyn, D V

    2009-01-01

    A compact capacitive transverse RF-discharge-pumped slab CO laser with cryogenically cooled electrodes, which operates both in the cw and repetitively pulsed regimes, is fabricated. The laser operation is studied in the free running multifrequency regime at the vibrational - rotational transitions of the fundamental (V + 1 → V) vibrational bands of the CO molecule in the spectral region from 5.1 to 5.4 μm. Optimal operation conditions (gas mixture composition and pressure, RF pump parameters) are determined. It is shown that only gas mixtures with a high content of oxygen (up to 20% with respect to the concentration of CO molecules) can be used as an active medium of this laser. It is demonstrated that repetitively pulsed pumping is more efficient compared to cw pumping. In this case, quasi-cw lasing regime can be obtained. The maximum average output power of ∼12 W was obtained for this laser operating on fundamental bands and its efficiency achieved ∼14 %. The frequency-selective operation regime of the slab RF-discharge-pumped CO laser was realised at ∼ 100 laser lines in the spectral region from 5.0 to 6.5 μm with the average output power of up to several tens of milliwatts in each line. Lasing at the transitions of the first vibrational overtone (V + 2 → V) of the CO molecule is obtained in the spectral region from 2.5 to 3.9 μm. The average output power of the overtone laser achieved 0.3 W. All the results were obtained without the forced gas mixture exchange in the discharge chamber. Under fixed experimental conditions, repetitively pulsed lasing (with fluctuations of the output characteristics no more than ±10 %) was stable for more than an hour. (lasers)

  12. Segregation in cast products

    Unknown

    The agreement with experimental data is mostly qualitative. The paper also ... For example, a high degree of positive segregation in the central region .... solute in a cast product, important ones being: size of casting, rate of solidification, mode.

  13. Estimation of the Reliability of Plastic Slabs

    Pirzada, G. B. : Ph.D.

    In this thesis, work related to fundamental conditions has been extended to non-fundamental or the general case of probabilistic analysis. Finally, using the ss-unzipping technique a door has been opened to system reliability analysis of plastic slabs. An attempt has been made in this thesis...... to give a probabilistic treatment of plastic slabs which is parallel to the deterministic and systematic treatment of plastic slabs by Nielsen (3). The fundamental reason is that in Nielsen (3) the treatment is based on a deterministic modelling of the basic material properties for the reinforced...

  14. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    2010-07-01

    ... casting subcategory. 464.40 Section 464.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS METAL MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The provisions of this...

  15. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    2010-07-01

    ... copper casting subcategory. 464.20 Section 464.20 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS METAL MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  16. 40 CFR 464.30 - Applicability; description of the ferrous casting subcategory.

    2010-07-01

    ... ferrous casting subcategory. 464.30 Section 464.30 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS METAL MOLDING AND CASTING POINT SOURCE CATEGORY Ferrous Casting Subcategory § 464.30 Applicability; description of the ferrous casting subcategory. The...

  17. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    2010-07-01

    ... aluminum casting subcategory. 464.10 Section 464.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS METAL MOLDING AND CASTING POINT SOURCE CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The...

  18. Travelling Through Caste

    Kumar, Raj

    2016-01-01

    With its peculiar caste system, India is considered the most stratified of all known societies in human history. This system is ‘peculiar’ as it divides human beings into higher and lower castes and this division is backed by certain religious sanctions based on the sociological concepts of ‘purity’ and ‘pollution’. While the higher caste is associated with ‘purity’, the lower caste is associated with ‘pollution’. The people of the lower castes are not allowed to undertake religious journeys ...

  19. Analysis of Double Skin Composite Slabs

    Husain M. Husain

    2018-03-01

    Full Text Available This paper deals with finite element modeling of the ultimate load behavior of double skin composite (DSC slabs. In a DSC slab, shear connectors in the form of nut bolt technique studs are used to transfer shear between the outer skin made of steel plates and the concrete core. The current study is based on finite element analysis using ANSYS Version 11 APDL release computer program. Experimental programmes were carried out by the others, two simply supported DSC beams were tested until failure under a concentrated load applied at the center. These test specimens were analyzed by the finite element method and the analyses have shown that these slabs displayed a high degree of flexural characteristics, ultimate strength, and ductility. The close agreement has been observed between the finite element and experimental results for ultimate loads and load–deflection responses. The finite element model was thus found to be capable of predicting the behavior of DSC slabs accurately.

  20. Calculating seismic of slabs ITA NNP Garona

    Ezeberry, J. I.; Guerrero, A.; Gamarra, J.; Beltran, F.

    2014-01-01

    This article describes the methodology that Idom has employed to perform the seismic evaluation of slabs within the ITA project of the NPP Santa Maria de Garona. Seismic calculations that have been conducted include consideration of the effects of the interaction of soil structure as well as the possible take-off containers with respect to slab during the earthquake. Therefore, the main contribution of the work is the study of the coupling of rolling containers with the flexibility of the whole ground-slab For calculations has been used ABAQUS/Explicit program, allowing to solve effectively the nonlinearities listed above using explicit integration algorithms over time. The results of the calculations reflect the importance of jointly analyse the seismic responses of slab and containers. (Author)

  1. A Preliminary Experimental Study on Vibration Responses of Foamed Concrete Composite Slabs

    Rum, R. H. M.; Jaini, Z. M.; Ghaffar, N. H. Abd; Rahman, N. Abd

    2017-11-01

    In recent years, composite slab has received utmost demand as a floor system in the construction industry. The composite slab is an economical type of structure and able to accelerate the construction process. Basically, the composite slab can be casting by using a combination of corrugated steel deck and normal concrete in which selfweight represents a very large proportion of the total action. Therefore, foamed concrete become an attractive alternative to be utilized as a replacement of normal concrete. However, foamed concrete has high flexibility due to the presence of large amount of air-void and low modulus elasticity. It may result in vibration responses being greater. Hence, this experimental study investigates the vibration responses of composite slab made of corrugated steel deck and foamed concrete. The specimens were prepared with dimension of 750mm width, 1600mm length and 125mm thickness. The hammer-impact test was conducted to obtain the acceleration-time history. The analysis revealed that the first natural frequency is around 27.97 Hz to 40.94 Hz, while the maximum acceleration reaches 1.31 m/s2 to 1.88 m/s2. The first mode shape depicts normal pattern and favourable agreement of deformation.

  2. Experimental sensitivity analysis of subsoil-slab behaviour regarding degree of fibre-concrete slab reinforcement

    Hrubesova, E.; Lahuta, H.; Mohyla, M.; Quang, T. B.; Phi, N. D.

    2018-04-01

    The paper is focused on the sensitivity analysis of behaviour of the subsoil – foundation system as regards the variant properties of fibre-concrete slab resulting into different relative stiffness of the whole cooperating system. The character of slab and its properties are very important for the character of external load transfer, but the character of subsoil cannot be neglected either because it determines the stress-strain behaviour of the all system and consequently the bearing capacity of structure. The sensitivity analysis was carried out based on experimental results, which include both the stress values in soil below the foundation structure and settlements of structure, characterized by different quantity of fibres in it. Flat dynamometers GEOKON were used for the stress measurements below the observed slab, the strains inside slab were registered by tensometers, the settlements were monitored geodetically. The paper is focused on the comparison of soil stresses below the slab for different quantity of fibres in structure. The results obtained from the experimental stand can contribute to more objective knowledge of soil – slab interaction, to the evaluation of real carrying capacity of the slab, to the calibration of corresponding numerical models, to the optimization of quantity of fibres in the slab, and finally, to higher safety and more economical design of slab.

  3. Caste in 21st Century India: Competing Narratives.

    Desai, Sonalde; Dubey, Amaresh

    2012-03-12

    Recent debates regarding inclusion of caste in 2011 Census have raised questions about whether caste still matters in modern India. Ethnographic studies of the mid-20th century identified a variety of dimensions along which caste differentiation occurs. At the same time, whether this differentiation translates into hierarchy remains a contentious issue as does the persistence of caste, given the economic changes of the past two decades. Using data from a nationally representative survey of 41,554 households conducted in 2005, this paper examines the relationship between social background and different dimensions of well-being. The results suggest continued persistence of caste disparities in education, income and social networks.

  4. Mantle wedge serpentinization effects on slab dips

    Eh Tan

    2017-01-01

    Full Text Available The mechanical coupling between a subducting slab and the overlying mantle wedge is an important factor in controlling the subduction dip angle and the flow in mantel wedge. This paper investigates the role of the amount of mantle serpentinization on the subduction zone evolution. With numerical thermos-mechanical models with elasto-visco-plastic rheology, we vary the thickness and depth extent of mantle serpentinization in the mantle wedge to control the degree of coupling between the slab and mantle wedge. A thin serpentinized mantle layer is required for stable subduction. For models with stable subduction, we find that the slab dip is affected by the down-dip extent and the mantle serpentinization thickness. A critical down-dip extent exists in mantle serpentinization, determined by the thickness of the overriding lithosphere. If the down-dip extent does not exceed the critical depth, the slab is partially coupled to the overriding lithosphere and has a constant dip angle regardless of the mantle serpentinization thickness. However, if the down-dip extent exceeds the critical depth, the slab and the base of the overriding lithosphere would be separated and decoupled by a thick layer of serpentinized peridotite. This allows further slab bending and results in steeper slab dip. Increasing mantle serpentinization thickness will also result in larger slab dip. We also find that with weak mantle wedge, there is no material flowing from the asthenosphere into the serpentinized mantle wedge. All of these results indicate that serpentinization is an important ingredient when studying the subduction dynamics in the mantle wedge.

  5. Development of technology for thin substrate polycrystalline solar cells for practical use. Development of manufacturing technologies for low-cost substrates (low-cost Si sheets by continuous casting method); Usugata takessho taiyo denchi seizo gijutsu no jitsuyoka kenkyu. Tei cost kiban seizo gijutsu kaihatsu (renzoku cast ho ni yoru tei cost Si kiban seizo gijutsu kaihatsu)

    Tatsuta, M [New Energy and Industrial Technology Development Organization, Tokyo (Japan)

    1994-12-01

    This paper reports the study results on manufacturing of low-cost Si substrates by continuous casting method in fiscal 1994. (1) On manufacturing of ingots of 16 piece size, the ingot of nearly 170kg was manufactured by batch process using the Si melt injection unit prepared in last year. (2) On oxygen and carbon contents in wafers, the contents were measured by FT-IR after slicing of the ingot. As a result, the oxygen and carbon contents could be successfully reduced to the targets of 10ppma and 5ppma or less, respectively. (3) The resistivity distribution of the ingot ranged over the target of 1-2ohm-cm. (4) Cells of 100 {times} 100mm{sup 2} wide and 350{mu}m thick were verified by in-house evaluation process. Although lower cell conversion efficiency was found at the center top of the ingot, a vertical efficiency stability was nearly sufficient as a whole. (5) On the crystal growth unit prepared in fiscal 1994, any problems were not found on automatic driving and vibration during moving. 8 figs.

  6. Influence of slab connection in case of expanded concrete pavements

    Deluka-Tibljaš, Aleksandra; Prager, Andrija; Rukavina, Tatjana

    2002-01-01

    Load transfer from the stressed slab to the neighboring unstressed slab is analyzed in order to establish possibilities for stress reduction in concrete. The contact between slabs is established by means of reinforcing steel shear studs while the influence of friction in the concrete to concrete contact is neglected. The influence of slab thickness, slab cross-section and spacing of shear studs is analyzed, and the expansion joint movement due to change in temperature is studied. Conditions e...

  7. Slab Geometry and Stress State of the Southwestern Colombia Subduction Zone

    Chang, Ying

    A high rate of intermediate-depth earthquakes is concentrates in the Cauca cluster (3.5°N-5.5°N) and isolated from nearby seismicity in the southwestern Colombia subduction zone. Previously-studied nests of intermediate-depth earthquakes show that a high seismicity rate is often associated with a slab tear, detachment, or contortion. The cause of the less-studied Cauca cluster is unknown. To investigate the cause, we image the slab geometry using precise relative locations of intermediate-depth earthquakes. We use the earthquake catalog produced and seismic waveforms recorded by the Colombian National Seismic Network from January 2010 to March 2014. We calculate the focal mechanisms to examine whether the earthquakes reactivate pre-existing faults or form new fractures. The focal mechanisms are inverted for the intraslab stress field to check the stress guide hypothesis and to evaluate the stress orientations with regard to the change in the slab geometry. The earthquake relocations indicate that the Cauca segment has a continuous 20 km thick seismic zone and increases in dip angle from north to south. Two 40-km-tall fingers of earthquakes extend out of the slab and into the mantle wedge. Different from the previously-studied nests, the Cauca cluster does not correspond to slab contortions or tearing. The cluster may be associated with a high amount of dehydrated fluid. The determined focal mechanisms of 69 earthquakes have various types and variably-oriented nodal planes, corresponding to the reactivation of pre-existing faults and the formation of new fractures. The results of stress inversion show that the extensional axis in the northern Cauca segment is in the plane of the slab and 25° from the downdip direction, and the southern part has along-strike extension. The compression is subnormal to the plane of the slab. The stress field supports the stress guide hypothesis and shows a consistent rotation with increase in slab dip angle.

  8. Hot ductility of continuously cast structural steels

    Pytel, S.M.

    1995-01-01

    The objective of this investigation was to explain the hot ductility of the structural steels characterized by different amount of carbon and morphology of sulfides. Two different rolling processes were simulated under computer controlled, high temperature deformation MTS system. Results of this study show that morphology of sulfides as well as temperature and amount of deformation are responsible for level of hot ductility of the steel tested. (author)

  9. SLIP CASTING METHOD

    Allison, A.G.

    1959-09-01

    S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

  10. Vertical slab sinking and westward subduction offshore of Mesozoic North America

    Sigloch, Karin; Mihalynuk, Mitchell G.

    2013-04-01

    Subducted slabs in the mantle, as imaged by seismic tomography, preserve a record of ancient subduction zones. Ongoing debate concerns how direct this link is. How long ago did each parcel of slab subduct, and where was the trench located relative to the imaged slab position? Resolving these questions will benefit paleogeographic reconstructions, and restrict the range of plausible rheologies for mantle convection simulations. We investigate one of the largest and best-constrained Mesozoic slab complexes, the "Farallon" in the transition zone and lower mantle beneath North America. We quantitatively integrate observations from whole-mantle P-wave tomography, global plate reconstructions, and land geological evidence from the North American Cordillera. These three data sets permit us to test the simplest conceivable hypothesis for linking slabs to paleo-trenches: that each parcel of slab sank only vertically shortly after entering the trench That is, we test whether within the limits of tomographic resolution, all slab material lies directly below the location where it subducted beneath its corresponding arc. Crucially and in contrast to previous studies, we do not accept or impose an Andean-style west coast trench (Farallon-beneath-continent subduction) since Jurassic times, as this scenario is inconsistent with many geological observations. Slab geometry alone suggests that trenches started out as intra-oceanic because tomography images massive, linear slab "walls" in the lower mantle, extending almost vertically from about 800 km to 2000+ km depth. Such steep geometries would be expected from slabs sinking vertically beneath trenches that were quasi-stationary over many tens of millions of years. Intra-oceanic trenches west of Mesozoic North America could have been stationary, whereas a coastal Farallon trench could not, because the continent moved westward continuously as the Atlantic opened. Overlap of North American west-coast positions, as reconstructed in a

  11. Caste in Itself, Caste and Class, or Caste in Class

    Ramkrishna Mukherjee

    2015-01-01

    After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1) the relation of people to land for production (and not for revenue receiving, household living, etc.), and (2) the caste system of India, viz. the jati strati?cation of society.

  12. Accidents due to falls from roof slabs.

    Rudelli, Bruno Alves; Silva, Marcelo Valerio Alabarce da; Akkari, Miguel; Santili, Claudio

    2013-01-01

    CONTEXT AND OBJECTIVE Falls from the roof slabs of houses are accidents of high potential severity that occur in large Brazilian cities and often affect children and adolescents. The aims of this study were to characterize the factors that predispose towards this type of fall involving children and adolescents, quantify the severity of associated lesions and suggest preventive measures. DESIGN AND SETTING Descriptive observational prospective longitudinal study in two hospitals in the metropolitan region of São Paulo. METHODS Data were collected from 29 cases of falls from roof slabs involving children and adolescents between October 2008 and October 2009. RESULTS Cases involving males were more prevalent, accounting for 84%. The predominant age group was schoolchildren (7 to 12 years old; 44%). Leisure activities were most frequently being practiced on the roof slab at the time of the fall (86%), and flying a kite was the most prevalent game (37.9%). In 72% of the cases, the children were unaccompanied by an adult responsible for them. Severe conditions such as multiple trauma and traumatic brain injuries resulted from 79% of the accidents. CONCLUSION Falls from roof slabs are accidents of high potential severity, and preventive measures aimed towards informing parents and guardians about the dangers and risk factors associated with this type of accident are needed, along with physical protective measures, such as low walls around the slab and gates with locks to restrict free access to these places.

  13. Accidents due to falls from roof slabs

    Bruno Alves Rudelli

    Full Text Available CONTEXT AND OBJECTIVE Falls from the roof slabs of houses are accidents of high potential severity that occur in large Brazilian cities and often affect children and adolescents. The aims of this study were to characterize the factors that predispose towards this type of fall involving children and adolescents, quantify the severity of associated lesions and suggest preventive measures. DESIGN AND SETTING Descriptive observational prospective longitudinal study in two hospitals in the metropolitan region of São Paulo. METHODS Data were collected from 29 cases of falls from roof slabs involving children and adolescents between October 2008 and October 2009. RESULTS Cases involving males were more prevalent, accounting for 84%. The predominant age group was schoolchildren (7 to 12 years old; 44%. Leisure activities were most frequently being practiced on the roof slab at the time of the fall (86%, and flying a kite was the most prevalent game (37.9%. In 72% of the cases, the children were unaccompanied by an adult responsible for them. Severe conditions such as multiple trauma and traumatic brain injuries resulted from 79% of the accidents. CONCLUSION Falls from roof slabs are accidents of high potential severity, and preventive measures aimed towards informing parents and guardians about the dangers and risk factors associated with this type of accident are needed, along with physical protective measures, such as low walls around the slab and gates with locks to restrict free access to these places.

  14. Ponseti casting: a new soft option.

    Brewster, M B S; Gupta, M; Pattison, G T R; Dunn-van der Ploeg, I D

    2008-11-01

    We have modified the Ponseti casting technique by using a below-knee Softcast instead of an above-knee plaster of Paris cast. Treatment was initiated as soon as possible after birth and the Pirani score was recorded at each visit. Following the manipulation techniques of Ponseti, a below-knee Softcast was applied directly over a stockinette for a snug fit and particular attention was paid to creating a deep groove above the heel to prevent slippage. If necessary, a percutaneous Achilles tenotomy was performed and casting continued until the child was fitted with Denis Browne abduction boots. Between April 2003 and May 2007 we treated 51 consecutive babies with 80 idiopathic club feet with a mean age at presentation of 4.5 weeks (4 days to 62 weeks). The initial mean Pirani score was 5.5 (3 to 6). It took a mean of 8.5 weeks (4 to 53) of weekly manipulation and casting to reach the stage of percutaneous Achilles tenotomy. A total of 20 feet (25%) did not require a tenotomy and for the 60 that did, the mean Pirani score at time of operation was 2.5 (0.5 to 3). Denis Browne boots were applied at a mean of 10 weeks (4 to 56) after presentation. The mean time from tenotomy to boots was 3.3 weeks (2 to 10). We experienced one case of cast-slippage during a period of non-attendance, which prolonged the casting process. One case of prolonged casting required repeated tenotomy, and three feet required repeated tenotomy and casting after relapsing while in Denis Browne boots. We believe the use of a below-knee Softcast in conjunction with Ponseti manipulation techniques shows promising initial results which are comparable to those using above-knee plaster of Paris casts.

  15. Slab tears and intermediate-depth seismicity

    Meighan, Hallie E.; ten Brink, Uri S.; Pulliam, Jay

    2013-01-01

    Active tectonic regions where plate boundaries transition from subduction to strike slip can take several forms, such as triple junctions, acute, and obtuse corners. Well-documented slab tears that are associated with high rates of intermediate-depth seismicity are considered here: Gibraltar arc, the southern and northern ends of the Lesser Antilles arc, and the northern end of Tonga trench. Seismicity at each of these locations occurs, at times, in the form of swarms or clusters, and various authors have proposed that each marks an active locus of tear propagation. The swarms and clusters start at the top of the slab below the asthenospheric wedge and extend 30–60 km vertically downward within the slab. We propose that these swarms and clusters are generated by fluid-related embrittlement of mantle rocks. Focal mechanisms of these swarms generally fit the shear motion that is thought to be associated with the tearing process.

  16. Behaviour of a stiffened circular slab

    Kulkarni, M.G.; Subramanian, K.V.

    1975-01-01

    Configuration of intake structure for cooling water system for Madras Atomic Power Project was studied on a hydraulic model and it was recommended to provide a circular slab in the structure to give directional property to the inflow and reduce air entrainment. This slab, as indicated by hydraulic model tests was required to withstand hydrodynamic pressures of the order of 10T/m 2 due to breaking waves of about 6 m height. Analysis of this circular cover slab, Stiffened by radial and circumferential beams, carried with the help of an analysis based on grid idealisation is presented. Results of approximate design analysis to assess behaviour of radial stiffener have been compared. Actual design is based on judgement of actual degree of fixity possessed by the supports or restraints. (author)

  17. Fire resistance of prefabricated monolithic slab

    Gravit Marina

    2017-01-01

    Full Text Available A prefabricated monolithic slab (PMS has a number of valuable advantages, they allow to significantly decrease the weight of construction keeping the necessary structural-load capacity, to speed up and cheapen work conduction, to increase the heat isolating properties of an enclosure structure [1]. In order to create a design method of prefabricated monolithic slab fire-resistance, it's necessary to perform a series of PMS testing, one of which is being described in this article. Subjected to the test is a fragment of prefabricated monolithic slab with polystyrene concrete inserts along the beams with bent metal profile 250 mm thick, with a 2.7 m span loaded with evenly spread load equal to 600 kg/m2. After 3 hour testing for fire-resistance [2] no signs of construction ultimate behavior were detected.

  18. Casting Footprints for Eternity

    1999-01-01

    Apollo 11 Astronaut Buzz Aldrin has his footprints casted during the dedication ceremony of the rocket fountain at Building 4200 at Marshall Space Flight Center. The casts of Aldrin's footprints will be placed in the newly constructed Von Braun courtyard representing the accomplishments of the Apollo 11 lunar landing.

  19. Influence of slab length on dynamic characteristics of subway train-steel spring floating slab track-tunnel coupled system

    Qing-yuan Xu

    Full Text Available A subway train-steel spring floating slab track-tunnel coupling dynamic model, considering short and middle-long wavelength random track irregularities, and longitudinal connection between adjacent slabs of steel spring floating slab track, was developed. And the influence of slab length on dynamic characteristics of the system under different track conditions and train speeds are theoretically studied. The calculated results show: (1 In general, the acceleration of each component of the coupled system decreases with the increase of slab length under the perfectly smooth track condition; (2 Slab length has different influence laws on acceleration of each component of subway train-steel spring floating slab track-tunnel coupled system under random irregularity of track condition. The lower the dominant frequency distribution of vibration acceleration is, the higher influence slab length has; (3 With the increase of slab length, the force of rail, fastener and steel spring also decreases significantly, which helps to lengthen the service life of these components; (4 With the increase of slab length, the longitudinal bending moment of slab increases sharply at first, then it begins to drop slightly. When slab length exceeds the distance between two bogies of a vehicle, the longitudinal bending moment of slab changes little; (5 Slab length has significant influence on the dynamic force and displacement of the coupled system when train speed is higher.

  20. Multi-layers castings

    J. Szajnar

    2010-01-01

    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  1. Active isotropic slabs: conditions for amplified reflection

    Perez, Liliana I.; Matteo, Claudia L.; Etcheverry, Javier; Duplaá, María Celeste

    2012-12-01

    We analyse in detail the necessary conditions to obtain amplified reflection (AR) in isotropic interfaces when a plane wave propagates from a transparent medium towards an active one. First, we demonstrate analytically that AR is not possible if a single interface is involved. Then, we study the conditions for AR in a very simple configuration: normal incidence on an active slab immersed in transparent media. Finally, we develop an analysis in the complex plane in order to establish a geometrical method that not only describes the behaviour of active slabs but also helps to simplify the calculus.

  2. Active isotropic slabs: conditions for amplified reflection

    Perez, Liliana I; Duplaá, María Celeste; Matteo, Claudia L; Etcheverry, Javier

    2012-01-01

    We analyse in detail the necessary conditions to obtain amplified reflection (AR) in isotropic interfaces when a plane wave propagates from a transparent medium towards an active one. First, we demonstrate analytically that AR is not possible if a single interface is involved. Then, we study the conditions for AR in a very simple configuration: normal incidence on an active slab immersed in transparent media. Finally, we develop an analysis in the complex plane in order to establish a geometrical method that not only describes the behaviour of active slabs but also helps to simplify the calculus. (paper)

  3. Moisture transfer in a concrete slab

    Huang, C.L.D.; Siang, H.H.; Kirmser, P.G.

    1979-01-01

    A diffusion theory with a linear or a nonlinear coefficient of diffusivity is insufficient for the characterization of the drying behaviour of hydrated concrete slabs. A general mathematical model, based on nonequilibrium, irreversible flows of heat and mass, yields a set of nonlinear partial differential equations of parabolic type. Implicit finite difference calculations for a concrete slab yield moisture, temperature, and pressure histories as well as global average drying rates. Graphs show that during the pendular state of dessication, diffusion, capillary, and evaporation-condensation processes are the governing mechanisms in drying. (orig.)

  4. Caste in Itself, Caste and Class, or Caste in Class

    Ramkrishna Mukherjee

    2015-08-01

    Full Text Available After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1 the relation of people to land for production (and not for revenue receiving, household living, etc., and (2 the caste system of India, viz. the jati strati?cation of society.

  5. Behaviour of reinforced concrete slabs with steel fibers

    Baarimah, A. O.; Syed Mohsin, S. M.

    2017-11-01

    This paper investigates the potential effect of steel fiber added into reinforced concrete slabs. Four-point bending test is conducted on six slabs to investigate the structural behaviour of the slabs by considering two different parameters; (i) thickness of slab (ii) volume fraction of steel fiber. The experimental work consists of six slabs, in which three slabs are designed in accordance to Eurocode 2 to fulfil shear capacity characteristic, whereas, the other three slabs are designed with 17% less thickness, intended to fail in shear. Both series of slabs are added with steel fiber with a volume fraction of Vf = 0%, Vf = 1% and Vf = 2% in order to study the effect and potential of fiber to compensate the loss in shear capacity. The slab with Vf = 0% steel fiber and no reduction in thickness is taken as the control slab. The experimental result suggests promising improvement of the load carrying capacity (up to 32%) and ductility (up to 87%) as well as delayed in crack propagation for the slabs with Vf = 2%. In addition, it is observed that addition of fibers compensates the reduction in the slab thickness as well as changes the failure mode of the slab from brittle to a more ductile manner.

  6. Clean Metal Casting

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  7. Clean Metal Casting; FINAL

    Makhlouf M. Makhlouf; Diran Apelian

    2002-01-01

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components

  8. Thin slab processing of acicular ferrite steels with high toughness

    Reip, Carl-Peter; Hennig, Wolfgang; Hagmann, Rolf [SMS Demag Aktiengesellschaft, Duesseldorf (Germany); Sabrudin, Bin Mohamad Suren; Susanta, Ghosh; Lee, Weng Lan [Megasteel Sdn Bhd, Banting (Malaysia)

    2005-07-01

    Near-net-shape casting processes today represent an important option in steelmaking. High productivity and low production cost as well as the variety of steel grades that can be produced plus an excellent product quality are key factors for the acceptance of such processes in markets all over the world. Today's research focuses on the production of pipe steel with special requirements in terms of toughness at low temperatures. The subject article describes the production of hot strip made from acicular ferritic / bainitic steel grades using the CSP thin-slab technology. In addition, the resulting strength and toughness levels as a function of the alloying concepts are discussed. Optimal control of the CSP process allows the production of higher-strength hot-rolled steel grades with a fine-grain acicular-ferritic/bainitic microstructure. Hot strip produced in this way is characterized by a high toughness at low temperatures. In a drop weight tear test, transition temperatures of up to -50 deg C can be achieved with a shear-fracture share of 85%. (author)

  9. Lifetime Reliability Assessment of Concrete Slab Bridges

    Thoft-Christensen, Palle

    A procedure for lifetime assesment of the reliability of short concrete slab bridges is presented in the paper. Corrosion of the reinforcement is the deterioration mechanism used for estimating the reliability profiles for such bridges. The importance of using sensitivity measures is stressed....... Finally the produce is illustrated on 6 existing UK bridges....

  10. All-polymer photonic crystal slab sensor

    Hermannsson, Pétur Gordon; Sørensen, Kristian Tølbøl; Vannahme, Christoph

    2015-01-01

    An all-polymer photonic crystal slab sensor is presented, and shown to exhibit narrow resonant reflection with a FWHM of less than 1 nm and a sensitivity of 31 nm/RIU when sensing media with refractive indices around that of water. This results in a detection limit of 4.5x10-6 RIU when measured...

  11. Slab cooling system design using computer simulation

    Lain, M.; Zmrhal, V.; Drkal, F.; Hensen, J.L.M.

    2007-01-01

    For a new technical library building in Prague computer simulations were carried out to help design of slab cooling system and optimize capacity of chillers. In the paper is presented concept of new technical library HVAC system, the model of the building, results of the energy simulations for

  12. CASTING METHOD AND APPARATUS

    Gray, C.F.; Thompson, R.H.

    1958-10-01

    An improved apparatus for the melting and casting of uranium is described. A vacuum chamber is positioned over the casting mold and connected thereto, and a rod to pierce the oxide skin of the molten uranium is fitted into the bottom of the melting chamber. The entire apparatus is surrounded by a jacket, and operations are conducted under a vacuum. The improvement in this apparatus lies in the fact that the top of the melting chamber is fitted with a plunger which allows squeezing of the oxide skin to force out any molten uranium remaining after the skin has been broken and the molten charge has been cast.

  13. Casting thermal simulation

    Shamsuddin bin Sulaiman

    1994-01-01

    The whole of this study is concerned with process simulation in casting processes. This study describes the application of the finite element method as an aid to simulating the thermal design of a high pressure die casting die by analysing the cooling transients in the casting cycle. Two types of investigation were carried out to model the linear and non-linear cooling behavior with consideration of a thermal interface effect. The simulated cooling for different stages were presented in temperature contour form. These illustrate the successful application of the Finite Element Method to model the process and they illustrate the significance of the thermal interface at low pressure

  14. Symptomatic stent cast.

    Keohane, John

    2012-02-03

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  15. Reinforcement of the concrete base slab of the ATLAS cavern

    Maximilien Brice

    2002-01-01

    Photo 02: UX15 cavern, preparation for concreting of base slab first lift. Photo 05: UX15 cavern, placing of reinforcement for base slab first lift. Photo 07: UX15 cavern, preparation for concreting of base slab first lift. Photo 09: UX15 cavern, placing of reinforcement for base slab first lift. Photo 10: UX15 cavern, view into PX14 shaft above. Photo 12: UX15 cavern, temporary access platform of RB16 tunnel. Photo 15: UJ17 chamber, invert excavation.

  16. Cost analysis of reinforced concrete slabs and columns

    Spuś, Piotr

    2013-01-01

    The construction industry is increasingly looking for solutions that are both simple and effective and that provide cost savings, speed and flexibility of execution. Two-way slabs are a form of construction unique to reinforced concrete comparing with the other major structural materials. It is an efficient, economical, and widely used structural system. The present dissertation aims to analyze and compare costs between four types of slabs: waffle slab with recuperate molds, flat slabs wit...

  17. Latest results of cast and future prospects

    Vafeiadis, Theodoros

    2014-01-01

    CERN Axion Solar Telescope (CAST) is currently the most sensitive axion helioscope designed to search for axions and axion-like particles produced in the Sun. CAST completed successfully the second part of CAST phase II where the magnet bores were lled with 3He gas at variable pressure scanning axion masses up to 1.2 eV In the absence of signal it has set the best experimental limit on the axion-photon coupling constant over a broad range of axion masses. In 2013 CAST has improved its sensitivity to solar axions with rest mass below 0.02 eV by upgrading the Micromegas detectors and it will continue in 2014 with the implementation of a second X-ray optic and a new type detector (InGRID). In addition, CAST has extended its sensitivity into the sub-keV energy range using a silicon detector (SDD), to search for solar chameleons. Thus, CAST also became sensitive to dark energy particles. A new generation axion helioscope (IAXO) aims to improve the current axion-photon coupling by 1-1.5 orders of magnitude. This wi...

  18. Development Length for Headed Bars in Slab-Column Joints of RC Slab Bridges

    2015-12-04

    In accordance with the Caltrans Seismic Design Criteria, the superstructure in a slab bridge should remain essentially elastic and only the pile extensions/columns are permitted to develop inelastic deformations during a seismic event. Hence, the lon...

  19. Assessing the role of slab rheology in coupled plate-mantle convection models

    Bello, Léa; Coltice, Nicolas; Tackley, Paul J.; Dietmar Müller, R.; Cannon, John

    2015-11-01

    Reconstructing the 3D structure of the Earth's mantle has been a challenge for geodynamicists for about 40 yr. Although numerical models and computational capabilities have substantially progressed, parameterizations used for modeling convection forced by plate motions are far from being Earth-like. Among the set of parameters, rheology is fundamental because it defines in a non-linear way the dynamics of slabs and plumes, and the organization of lithosphere deformation. In this study, we evaluate the role of the temperature dependence of viscosity (variations up to 6 orders of magnitude) and the importance of pseudo-plasticity on reconstructing slab evolution in 3D spherical models of convection driven by plate history models. Pseudo-plasticity, which produces plate-like behavior in convection models, allows a consistent coupling between imposed plate motions and global convection, which is not possible with temperature-dependent viscosity alone. Using test case models, we show that increasing temperature dependence of viscosity enhances vertical and lateral coherence of slabs, but leads to unrealistic slab morphologies for large viscosity contrasts. Introducing pseudo-plasticity partially solves this issue, producing thin laterally and vertically more continuous slabs, and flat subduction where trench retreat is fast. We evaluate the differences between convection reconstructions employing different viscosity laws to be very large, and similar to the differences between two models with the same rheology but using two different plate histories or initial conditions.

  20. Modified bond model for shear in slabs under concentrated loads

    Lantsoght, E.O.L.; Van der Veen, C.; De Boer, A.

    2015-01-01

    Slabs subjected to concentrated loads close to supports, as occurring for truck loads on slab bridges, are less studied than beams in shear or slab-column connections in punching. To predict the shear capacity for this case, the Bond Model for concentric punching shear was studied initially.

  1. Nonimaging concentrators for diode-pumped slab lasers

    Lacovara, Philip; Gleckman, Philip L.; Holman, Robert L.; Winston, Roland

    1991-10-01

    Diode-pumped slab lasers require concentrators for high-average power operation. We detail the properties of diode lasers and slab lasers which set the concentration requirements and the concentrator design methodologies that are used, and describe some concentrator designs used in high-average power slab lasers at Lincoln Laboratory.

  2. Control of exceptional points in photonic crystal slabs

    Kaminski, Piotr Marek; Taghizadeh, Alireza; Breinbjerg, Olav

    2017-01-01

    Various ways of controlling the extent of the ring of exceptional points in photonic crystal slabs are investigated. The extent of the ring in photonic crystal slabs is found to vary with the thickness of the slab. This enables recovery of Dirac cones in open, non-Hermitian systems, such as a pho...

  3. HFIR Fuel Casting Support

    Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Gibbs, Paul Jacob [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Solis, Eunice Martinez [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-28

    Process exploration for fuel production for the High Flux Isotope Reactor (HFIR) using cast LEU-10wt.%Mo as an initial processing step has just begun. This project represents the first trials concerned with casting design and quality. The studies carried out over the course of this year and information contained in this report address the initial mold development to be used as a starting point for future operations. In broad terms, the final billet design is that of a solid rolling blank with an irregular octagonal cross section. The work covered here is a comprehensive view of the initial attempts to produce a sound casting. This report covers the efforts to simulate, predict, cast, inspect, and revise the initial mold design.

  4. Casting AISI 316 steel by gel cast

    Ozols, A; Thern, G; Rozenberg, S; Barreiro, M; Marajofsky, A

    2004-01-01

    The feasibility of producing AISI 316 steel components from their powders and avoiding their compaction is analyzed. A casting technique is tested that is similar to gel casting, used for ceramic materials. In the initial stage, the process consists of the formulation of a concentrated barbotine of powdered metal in a solution of water soluble organic monomers, which is cast in a mold and polymerized in situ to form a raw piece in the shape of the cavity. The process can be performed under controlled conditions using barbotines with a high monomer content from the acrylimide family. Then, the molded piece is slowly heated until the polymer is eliminated, and it is sintered at temperatures of 1160 o C to 1300 o C under a dry hydrogen atmosphere, until the desired densities are attained. The density and micro structure of the materials obtained are compared with those for the materials compacted and synthesized by the conventional processes. The preliminary results show the feasibility of the process for the production of certain kinds of structural components (CW)

  5. Engineering study for a melting, casting, rolling and fabrication facility for recycled contaminated stainless steel

    1994-01-01

    This Preliminary Report is prepared to study the facilities required for recycling contaminated stainless steel scrap into plate which will be fabricated into boxes suitable for the storage of contaminated wastes and rubble. The study is based upon the underlying premise that the most cost effective way to produce stainless steel is to use the same processes employed by companies now in production of high quality stainless steel. Therefore, the method selected for this study for the production of stainless steel plate from scrap is conventional process using an Electric Arc Furnace for meltdown to hot metal, a Continuous Caster for production of cast slabs, and a Reversing Hot Mill for rolling the slabs into plate. The fabrication of boxes from the plate utilizes standard Shears, Punch Presses and welding equipment with Robotic Manipulators. This Study presumes that all process fumes, building dusts and vapors will be cycled through a baghouse and a nuclear grade HEPA filter facility prior to discharge. Also, all process waste water will be evaporated into the hot flue gas stream from the furnace utilizing a quench tank; so there will be no liquid discharges from the facility and all vapors will be processed through a HEPA filter. Even though HEPA filters are used today in controlling radioactive contamination from nuclear facilities there is a sparsity of data concerning radioactivity levels and composition of waste that may be collected from contaminated scrap steel processing. This report suggests some solutions to these problems but it is recommended that additional study must be given to these environmental problems

  6. Flowing Air-Water Cooled Slab Nd: Glass Laser

    Lu, Baida; Cai, Bangwei; Liao, Y.; Xu, Shifa; Xin, Z.

    1989-03-01

    A zig-zag optical path slab geometry Nd: glass laser cooled through flowing air-water is developed by us. Theoretical studies on temperature distribution of slab and rod configurations in the unsteady state clarify the advantages of the slab geometry laser. The slab design and processing are also reported. In our experiments main laser output characteristics, e. g. laser efficiency, polarization, far-field divergence angle as well as resonator misalignment are investigated. The slab phosphate glass laser in combination with a crossed Porro-prism resonator demonstrates a good laser performance.

  7. Evidence of fire resistance of hollow-core slabs

    Hertz, Kristian Dahl; Sørensen, Lars Schiøtt; Giuliani, Luisa

    is therefore going on in the Netherlands about the fire resistance of hollow-core slabs. In 2014 the producers of hollow-core slabs have published a report of a project called Holcofire containing a collection of 162 fire tests on hollow-core slabs giving for the first time an overview of the fire tests made....... The present paper analyses the evidence now available for assessment of the fire resistance of extruded hollow-core slabs. The 162 fire tests from the Holcofire report are compared against the requirements for testing from the product standard for hollow-core slabs EN1168 and knowledge about the possible......Hollow-core slabs have during the past 50 years comprised a variety of different structures with different cross-sections and reinforcement. At present the extruded hollow-core slabs without cross-reinforcement in the bottom flange and usually round or oval longitudinal channels (holes...

  8. Novel Radon Sub-Slab Suctioning System

    Rasmussen, Torben Valdbjørn

    2013-01-01

    A new principle for radon protection is currently presented which makes use of a system of horizontal pressurised air ducts located within the lower part of the rigid insulation layer of the ground-floor slab. The function of this system is based on the principles of pressure reduction within...... a grid of horizontal air ducts with low pressure which are able to remove air and radon from the ground. Results showed the system to be effective in preventing radon infiltrating from the ground through the ground-floor slab, avoiding high concentrations of radon being accumulated inside houses....... For the system to be effective, the pressure within the ducts must be lower than the pressure inside the house. The new principle was shown to be effective in preventing radon from polluting the indoor air by introducing low pressure in the horizontal grid of air ducts. A lower pressure than the pressure inside...

  9. Upstand Finite Element Analysis of Slab Bridges

    O'Brien, Eugene J.; Keogh, D.L.

    1998-01-01

    For slab bridge decks with wide transverse edge cantilevers, the plane grillage analogy is shown to be an inaccurate method of linear elastic analysis due to variations in the vertical position of the neutral axis. The upstand grillage analogy is also shown to give inaccurate results, this time due to inappropriate modelling of in-plane distortions. An alternative method, known as upstand finite element analysis, is proposed which is sufficiently simple to be used on an everyday basis in the ...

  10. Convection in Slab and Spheroidal Geometries

    Porter, David H.; Woodward, Paul R.; Jacobs, Michael L.

    2000-01-01

    Three-dimensional numerical simulations of compressible turbulent thermally driven convection, in both slab and spheroidal geometries, are reviewed and analyzed in terms of velocity spectra and mixing-length theory. The same ideal gas model is used in both geometries, and resulting flows are compared. The piecewise-parabolic method (PPM), with either thermal conductivity or photospheric boundary conditions, is used to solve the fluid equations of motion. Fluid motions in both geometries exhibit a Kolmogorov-like k(sup -5/3) range in their velocity spectra. The longest wavelength modes are energetically dominant in both geometries, typically leading to one convection cell dominating the flow. In spheroidal geometry, a dipolar flow dominates the largest scale convective motions. Downflows are intensely turbulent and up drafts are relatively laminar in both geometries. In slab geometry, correlations between temperature and velocity fluctuations, which lead to the enthalpy flux, are fairly independent of depth. In spheroidal geometry this same correlation increases linearly with radius over the inner 70 percent by radius, in which the local pressure scale heights are a sizable fraction of the radius. The effects from the impenetrable boundary conditions in the slab geometry models are confused with the effects from non-local convection. In spheroidal geometry nonlocal effects, due to coherent plumes, are seen as far as several pressure scale heights from the lower boundary and are clearly distinguishable from boundary effects.

  11. Slab1.0: A three-dimensional model of global subduction zone geometries

    Hayes, Gavin P.; Wald, David J.; Johnson, Rebecca L.

    2012-01-01

    We describe and present a new model of global subduction zone geometries, called Slab1.0. An extension of previous efforts to constrain the two-dimensional non-planar geometry of subduction zones around the focus of large earthquakes, Slab1.0 describes the detailed, non-planar, three-dimensional geometry of approximately 85% of subduction zones worldwide. While the model focuses on the detailed form of each slab from their trenches through the seismogenic zone, where it combines data sets from active source and passive seismology, it also continues to the limits of their seismic extent in the upper-mid mantle, providing a uniform approach to the definition of the entire seismically active slab geometry. Examples are shown for two well-constrained global locations; models for many other regions are available and can be freely downloaded in several formats from our new Slab1.0 website, http://on.doi.gov/d9ARbS. We describe improvements in our two-dimensional geometry constraint inversion, including the use of ‘average’ active source seismic data profiles in the shallow trench regions where data are otherwise lacking, derived from the interpolation between other active source seismic data along-strike in the same subduction zone. We include several analyses of the uncertainty and robustness of our three-dimensional interpolation methods. In addition, we use the filtered, subduction-related earthquake data sets compiled to build Slab1.0 in a reassessment of previous analyses of the deep limit of the thrust interface seismogenic zone for all subduction zones included in our global model thus far, concluding that the width of these seismogenic zones is on average 30% larger than previous studies have suggested.

  12. Dimensional control of die castings

    Karve, Aniruddha Ajit

    The demand for net shape die castings, which require little or no machining, is steadily increasing. Stringent customer requirements are forcing die casters to deliver high quality castings in increasingly short lead times. Dimensional conformance to customer specifications is an inherent part of die casting quality. The dimensional attributes of a die casting are essentially dependent upon many factors--the quality of the die and the degree of control over the process variables being the two major sources of dimensional error in die castings. This study focused on investigating the nature and the causes of dimensional error in die castings. The two major components of dimensional error i.e., dimensional variability and die allowance were studied. The major effort of this study was to qualitatively and quantitatively study the effects of casting geometry and process variables on die casting dimensional variability and die allowance. This was accomplished by detailed dimensional data collection at production die casting sites. Robust feature characterization schemes were developed to describe complex casting geometry in quantitative terms. Empirical modeling was utilized to quantify the effects of the casting variables on dimensional variability and die allowance for die casting features. A number of casting geometry and process variables were found to affect dimensional variability in die castings. The dimensional variability was evaluated by comparisons with current published dimensional tolerance standards. The casting geometry was found to play a significant role in influencing the die allowance of the features measured. The predictive models developed for dimensional variability and die allowance were evaluated to test their effectiveness. Finally, the relative impact of all the components of dimensional error in die castings was put into perspective, and general guidelines for effective dimensional control in the die casting plant were laid out. The results of

  13. Investment casting: parameters, application and recent development

    Zaid, A.I.O.

    2007-01-01

    Investment casting process, also referred to as the lost wax method and as precision casting, has been known for more than 6000 years. However, industry paid little attention to the process until the urgent military demands of World War 1 overtaxed the machine tool industry and short cuts were then needed to provide finished tools and precision parts, avoiding time-consuming in machining and assembly. The use of the process for the production of commercial casting has grown in the second half of the 20th century. The process is highly flexible and can handle great variety of parts which are difficult or even not possible to be produced by forging or other casting methods. In this paper, the investment casting process, its applications, advantages and limitations together with the parameters affecting it as related to pattern material, cluster, slurry and molten metal are given and discussed. Furthermore, the recent developments in the process particularly in manufacturing parts made of superalloys e.g nickel-base alloys are given and discussed. The striking fact that the process has advanced further in the last 60 years than it has in the previous 6000 years ensures that in the coming years of this century development in the process and its application will continue to advance in the interest of achieving higher quality and precision which can meet the critical performance standards being imposed. (author)

  14. Experimental and theoretical investigation of column - flat slab joint ductility

    Iskhakov, I.; Ribakov, Y.; Shah, A.

    2009-01-01

    Most modern seismic codes use ductility as one of the basic design parameters. Actually, ductility defines the ability of a structure or its elements to absorb energy by plastic deformations. Until the end of the previous century ductility was defined qualitatively. Most research works related to ductility are focused on structural elements' sections. This study was aimed at complex experimental and theoretical investigation of flat slab-column joints ductility. It is one of the first attempts to obtain quantitative values of joint's ductility for the case of high strength concrete columns and normal strength concrete slabs. It was shown that the flat slab-column joint is a three-dimension (3D) element and its ductility in horizontal and vertical directions are different. This is the main difference between ductility of elements and joint ductility. In case of flat slab-column joints, essential contribution to joint's ductility can be obtained due to the slab's confining effect. Based on experimental data, the authors demonstrate that flat slab-column joint's ductility depends on the joint's confining effect in two horizontal and vertical directions. Furthermore, the influence of slab load intensity and slab reinforcement ratio on the joint's ductility is performed in this study. It is also demonstrated that the effect of the ratio between the slab thickness and the column's section dimension on the ductility parameter is significant. Equations for obtaining a quantitative value of a flat slab-column joint's ductility parameter were developed.

  15. Design and construction of a cable-stayed composite girder bridge with precast RC-slabs; Purekyasuto shohan gosei keta shachokoyo no sekkei to seko

    Maeda, K. [Tokyo Metropolitan Univ. (Japan). Faculty of Technology; Shimura, T.; Tachibana, Y.; Echigo, S. [Kawada Industries Inc., Tokyo (Japan)

    1995-09-20

    A report on design and execution of cable-stayed composite girder bridge with precast RC-slabs constructed first in Japan though in small scale was described. This bridge adopted steel slabs relatively low in slab height for main slab and with two boxes slab section, and was designed at an aim of being more economic and shorter in its working term in comparison with steel girder slab type, on a base of the design in a region allowable with the existing design standards. This bridge is mainly in accordance with the regulation on continuous bridge in the prescription of road bridge, and is designed for normal RC-girder selecting between girder supports to direction normal to bridge axis as usual without using specially strong concrete to the girder. And, in order to fill with the regulation on allowable tensile stress on considering effects of creep and drying shrinkage, a method adding prestress to the slabs was adopted. Furthermore, a loop-like overlap joint for cable joint for the precast girders, expansion concrete for joint portion to compose the girder with the steel slab and so forth were adopted. 12 refs., 22 figs., 5 tabs.

  16. New Transition Wedge Design Composed by Prefabricated Reinforced Concrete Slabs

    Julia Real-Herráiz

    Full Text Available Abstract Important track degradation occurs in structure-embankment transitions, in which an abrupt change in track vertical stiffness arises, leading to a reduction in passengers comfort and safety. Although granular wedges are suggested by different railroad administrations as a solution to avoid these problems, they present some disadvantages which may affect track long-term performance. In this paper, a new solution designed with prefabricated reinforced concrete slabs is proposed. The aim of this solution is to guarantee a continuous and gradual track vertical stiffness transition in the vicinity of structures, overcoming granular wedges disadvantages. The aim of this study is to assess the performance of the novel wedge design by means of a 3-D FEM model and to compare it with the current solution.

  17. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: an in vitro study.

    Reddy, S Srikanth; Revathi, Kakkirala; Reddy, S Kranthikumar

    2013-01-01

    Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  18. Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

    Iban Vicario

    2016-01-01

    Full Text Available Nowadays, fuel consumption and carbon dioxide emissions are two of the main focal points in vehicle design, promoting the reduction in the weight of vehicles by using lighter materials. The aim of the work is to evaluate the influence of different aluminium foams and injection parameters in order to obtain compound castings with a compromise between the obtained properties and weight by high-pressure die cast (HPDC using aluminium foams as cores into a magnesium cast part. To evaluate the influence of the different aluminium foams and injection parameters on the final casting products quality, the type and density of the aluminium foam, metal temperature, plunger speed, and multiplication pressure have been varied within a range of suitable values. The obtained compound HPDC castings have been studied by performing visual and RX inspections, obtaining sound composite castings with aluminium foam cores. The presence of an external continuous layer on the foam surface and the correct placement of the foam to support injection conditions permit obtaining good quality parts. A HPDC processed magnesium-aluminium foam composite has been developed for a bicycle application obtaining a suitable combination of mechanical properties and, especially, a reduced weight in the demonstration part.

  19. ToxCast Dashboard

    The ToxCast Dashboard helps users examine high-throughput assay data to inform chemical safety decisions. To date, it has data on over 9,000 chemicals and information from more than 1,000 high-throughput assay endpoint components.

  20. Zirconium and cast zirconium

    Krone, K

    1977-04-01

    A survey is given on the occurence of zirconium, production of Zr sponge and semi-finished products, on physical and mechanical properties, production of Zr cast, composition of the commercial grades and reactor grades qualities, metal cutting, welding, corrosion behavior and use.

  1. "Souvenir" casting silicosis.

    Carel, R S; Salman, H; Bar-Ziv, J

    1994-10-01

    A case of silicosis in a 47-year-old worker who was employed for many years in a small souvenir casting shop is described. This work site demonstrates many unfavorable characteristics of small industries, such as lack of awareness of the need for safety measures, exposure control, protection of workers, and lack of compliance with environmental and medical-legal standards.

  2. Imaging performance of an isotropic negative dielectric constant slab.

    Shivanand; Liu, Huikan; Webb, Kevin J

    2008-11-01

    The influence of material and thickness on the subwavelength imaging performance of a negative dielectric constant slab is studied. Resonance in the plane-wave transfer function produces a high spatial frequency ripple that could be useful in fabricating periodic structures. A cost function based on the plane-wave transfer function provides a useful metric to evaluate the planar slab lens performance, and using this, the optimal slab dielectric constant can be determined.

  3. Wear resistance of cast iron

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper investigations of abrasive and adhesive wear resistance of different cast iron grades have been presented. Examinations showed, that the most advantageous pair of materials is the cast iron – the hardened steel with low-tempered martensite. It was found, that martensitic nodular cast iron with carbides is the most resistant material.

  4. Slab melting beneath the Cascades Arc driven by dehydration of altered oceanic peridotite

    Walowski, Kristina J; Wallace, Paul J.; Hauri, E.H.; Wada, I.; Clynne, Michael A.

    2015-01-01

    Water is returned to Earth’s interior at subduction zones. However, the processes and pathways by which water leaves the subducting plate and causes melting beneath volcanic arcs are complex; the source of the water—subducting sediment, altered oceanic crust, or hydrated mantle in the downgoing plate—is debated; and the role of slab temperature is unclear. Here we analyse the hydrogen-isotope and trace-element signature of melt inclusions in ash samples from the Cascade Arc, where young, hot lithosphere subducts. Comparing these data with published analyses, we find that fluids in the Cascade magmas are sourced from deeper parts of the subducting slab—hydrated mantle peridotite in the slab interior—compared with fluids in magmas from the Marianas Arc, where older, colder lithosphere subducts. We use geodynamic modelling to show that, in the hotter subduction zone, the upper crust of the subducting slab rapidly dehydrates at shallow depths. With continued subduction, fluids released from the deeper plate interior migrate into the dehydrated parts, causing those to melt. These melts in turn migrate into the overlying mantle wedge, where they trigger further melting. Our results provide a physical model to explain melting of the subducted plate and mass transfer from the slab to the mantle beneath arcs where relatively young oceanic lithosphere is subducted.

  5. Role of rheology in reconstructing slab morphology in global mantle models

    Bello, Léa; Coltice, Nicolas; Tackley, Paul; Müller, Dietmar

    2015-04-01

    Reconstructing the 3D structure of the Earth's mantle has been a challenge for geodynamicists for about 40 years. Although numerical models and computational capabilities have incredibly progressed, parameterizations used for modeling convection forced by plate motions are far from being Earth-like. Among the set of parameters, rheology is fundamental because it defines in a non-linear way the dynamics of slabs and plumes, and the organization of the lithosphere. Previous studies have employed diverse viscosity laws, most of them being temperature and depth dependent with relatively small viscosity contrasts. In this study, we evaluate the role of the temperature dependence of viscosity (variations up to 6 orders of magnitude) on reconstructing slab evolution in 3D spherical models of convection driven by plate history models. We also investigate the importance of pseudo-plasticity in such models. We show that strong temperature dependence of viscosity combined with pseudo-plasticity produce laterally and vertically continuous slabs, and flat subduction where trench retreat is fast (North, Central and South America). Moreover, pseudo-plasticity allows a consistent coupling between imposed plate motions and global convection, which is not possible with temperature-dependent viscosity only. However, even our most sophisticated model is not able to reproduce unambiguously stagnant slabs probably because of the simplicity of material properties we use here. The differences between models employing different viscosity laws are very large, larger than the differences between two models with the same rheology but using two different plate reconstructions or initial conditions.

  6. Unstable drift eigenmode in slab geometry

    Tsotsonis, S.; Hirose, A.

    1986-01-01

    The unstable Pearlstein-Berk mode of drift waves in plane, sheared slab geometry has later been shown to be stable when electron Landau resonance is rigorously treated. Based on the variational method previously developed the authors have found that in addition to the absolutely stable Pearlstein-Berk mode, there exists an absolutely unstable eigenfunction characterized by ω ≤ ω/sub chemical bonde/, and weak ''radial'' dependence. Also, the growth rate, only weakly depends on the magnetic shear and ion/electron temperature ratio

  7. Structural Test and Analysis of RC Slab After Fire Loading

    Chung, Chulhun; Im, Cho Rong; Park, Jaegyun

    2013-01-01

    In the present study the behavior of fire and the residual strength of fire-ignited RC slabs are investigated by experimental tests and numerical simulations. The fire tests of RC slabs were carried out in a furnace using the ISO 834 standard fire. The load capacity of the cooled RC slabs that were not loaded during the fire tests was evaluated by additional 3 point bending tests. The influence of the proportion of PP (polypropylene) fibers in the RC slabs on the structural behavior of the RC slabs after the fire loading was investigated. The results of the fire tests showed that the maximum temperature of concrete with PP fiber was lower than that of concrete without PP fiber. As the concrete was heated, the ultimate compressive strength decreased and the ultimate strain increased. The load-deflection relations of RC slabs after fire loading were compared by using existing stress-strain-temperature models. The comparison between the numerical analysis and the experimental tests showed that some numerical analyses were reliable and therefore, can be applied to evaluate the ultimate load of RC slabs after fire loading. The ultimate load capacity after cooling down the RC slabs without PP fiber showed a considerable reduction from that of the RC slabs with PP fiber

  8. Structural Test and Analysis of RC Slab After Fire Loading

    Chung, Chulhun; Im, Cho Rong; Park, Jaegyun [Dankook Univ., Yongin (Korea, Republic of)

    2013-04-15

    In the present study the behavior of fire and the residual strength of fire-ignited RC slabs are investigated by experimental tests and numerical simulations. The fire tests of RC slabs were carried out in a furnace using the ISO 834 standard fire. The load capacity of the cooled RC slabs that were not loaded during the fire tests was evaluated by additional 3 point bending tests. The influence of the proportion of PP (polypropylene) fibers in the RC slabs on the structural behavior of the RC slabs after the fire loading was investigated. The results of the fire tests showed that the maximum temperature of concrete with PP fiber was lower than that of concrete without PP fiber. As the concrete was heated, the ultimate compressive strength decreased and the ultimate strain increased. The load-deflection relations of RC slabs after fire loading were compared by using existing stress-strain-temperature models. The comparison between the numerical analysis and the experimental tests showed that some numerical analyses were reliable and therefore, can be applied to evaluate the ultimate load of RC slabs after fire loading. The ultimate load capacity after cooling down the RC slabs without PP fiber showed a considerable reduction from that of the RC slabs with PP fiber.

  9. Control of cast iron and casts manufacturing by Inmold method

    S. Pietrowski

    2009-07-01

    Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

  10. Bioinspired Design: Magnetic Freeze Casting

    Porter, Michael Martin

    Nature is the ultimate experimental scientist, having billions of years of evolution to design, test, and adapt a variety of multifunctional systems for a plethora of diverse applications. Next-generation materials that draw inspiration from the structure-property-function relationships of natural biological materials have led to many high-performance structural materials with hybrid, hierarchical architectures that fit form to function. In this dissertation, a novel materials processing method, magnetic freeze casting, is introduced to develop porous scaffolds and hybrid composites with micro-architectures that emulate bone, abalone nacre, and other hard biological materials. This method uses ice as a template to form ceramic-based materials with continuously, interconnected microstructures and magnetic fields to control the alignment of these structures in multiple directions. The resulting materials have anisotropic properties with enhanced mechanical performance that have potential applications as bone implants or lightweight structural composites, among others.

  11. The casting of western sculpture during the XIXth century: sand casting versus lost wax casting

    Beentjes, T.P.C.

    2014-01-01

    This paper will discuss research into bronze casting techniques as practiced during the XIXth and early XXth century. Both natural sand casting (fonte au sable naturel) and lost wax casting (fonte à la cire perdue) were employed during this period and sometimes rivalled for commissions. Before the

  12. Radiative transfer model for contaminated rough slabs.

    Andrieu, François; Douté, Sylvain; Schmidt, Frédéric; Schmitt, Bernard

    2015-11-01

    We present a semi-analytical model to simulate the bidirectional reflectance distribution function (BRDF) of a rough slab layer containing impurities. This model has been optimized for fast computation in order to analyze massive hyperspectral data by a Bayesian approach. We designed it for planetary surface ice studies but it could be used for other purposes. It estimates the bidirectional reflectance of a rough slab of material containing inclusions, overlaying an optically thick media (semi-infinite media or stratified media, for instance granular material). The inclusions are assumed to be close to spherical and constituted of any type of material other than the ice matrix. It can be any other type of ice, mineral, or even bubbles defined by their optical constants. We assume a low roughness and we consider the geometrical optics conditions. This model is thus applicable for inclusions larger than the considered wavelength. The scattering on the inclusions is assumed to be isotropic. This model has a fast computation implementation and thus is suitable for high-resolution hyperspectral data analysis.

  13. Efficient diode-side-pumped Nd:YVO4 slab laser in different generation regimes

    Zinov'ev, A P; Antipov, Oleg L; Novikov, A A

    2009-01-01

    A diode-side-pumped Nd:YVO 4 slab laser with the grazing-incidence bounce geometry of the cavity is studied experimentally. Upon continuous pumping different lasing regimes are realised, namely, cw, passive and active Q-switching and passive mode-locking. The resonator parameters are optimised to achieve the maximum cw output power (∼17 W) and high-quality beam (M 2 ∼ 1.3). (lasers)

  14. Cast iron - a predictable material

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  15. Melting and casting of FeAl-based cast alloy

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  16. Imaging a Remnant Slab Beneath Southeastern US: New Results from Teleseismic, Finite-frequency Tomography.

    Biryol, C. B.; Wagner, L. S.; Fischer, K. M.; Hawman, R. B.

    2014-12-01

    Our new results from teleseismic, finite-frequency, body-wave tomography analysis reveal a relatively steep east-dipping fast velocity anomaly beneath the Southeastern US. The resolving power of our dataset is good enough to retrieve major mantle anomalies, such as this fast velocity body, owing to the dense receiver coverage provided by US Transportable Array (TA) and the SouthEastern Suture of the Appalachian Margin Experiment (SESAME). Various resolution and recovery tests demonstrate the robustness of this anomaly in our tomographic model between the depths of 60 and 660 km. Our images reveal that the dip of this structure decreases significantly in the mantle transition zone where it terminates. We also observe major gaps in the lateral continuity of this structure. Based on the amplitude, location and geometry of the velocity perturbation, we interpret this anomaly as remnant subducted lithosphere, suspended in the upper mantle after a subduction phase as young as 100-110 Ma or as old as 1Ga. Basic calculations and evaluations on the geometry and location of this anomaly help us to narrow down the origin of this slab to the Farallon flat-slab subduction in the west and Grenville Subduction during assembly of supercontinent Rodinia. Our images reveal possible mechanisms that would allow this slab to remain in the upper mantle without sinking into deeper mantle for such extended periods of time. We believe the flat geometry of the slab near the transition zone and the fragmented nature provide important clues about processes that could delay/resist the sinking while providing necessary time for it to transform into a more neutrally buoyant state. In this respect, we believe our results have broad implications for subduction processes and piece-meal slab failure, as well as tectonic implications for characteristics of former subduction zones that help shape North American Plate.

  17. Performance Steel Castings

    2012-09-30

    system components to be built. Figure la shows the machine design . PSC-2012 Page 94 Glue Application Sheet Transfer Feed Elevator Figure la...Department of Defense such as cleats, ejection chutes , control arms, muzzle brakes, mortar components, clevises, tow bar clamps, ammo conveyor elements...Foundry and the members of Steel Founders’ Society of America. Abstract Weapon system designers and builders need advanced steel casting technology

  18. Casting and Splinting

    2017-08-21

    mcludmg suggost1ons klr reducing lite burden, to the Department ar Defense. Executive Service Director> lte (07,IJ4-0188). Respondents should be...Orthoglass) Casting Material );;:- Fiberglass , .... • \\ \\ General Principles )- Measure out dry material at extremity being treated ~Plaster...shrinks slightly when wet; If too long can fold ends back ~Can be measured on contralateral extremity > Apply 2-3 layers of webril, avoid wrinkles

  19. Environmental perspectives on using cast seaweed for biogas production

    Fredenslund, Anders Michael; Møller, Henrik Bjarne; Christensen, Thomas Budde

    Solrød Municipality, Denmark is working towards building a biogas plant utilizing locally available organic wastes including cast seaweed, which is collected each year, since the local inhabitants see this material as a nuisance. A preliminary study suggested favorable conditions for contstructing...... a mixed substrate biogas plant. Continuously fed reactor experiments showed that the intended mix of substrate including cast seaweed could be used as raw material for a biogas plant in thermophilic operation. The environmental analysis suggests existence of several positive benefits of utilizing cast...

  20. Radon Sub-slab Suctioning System Integrated in Insulating Layer

    Rasmussen, Torben Valdbjørn

    2013-01-01

    This poster presents a new radon sub-slab suctioning system. This system makes use of a grid of horizontal pressurised air ducts located within the lower part of the rigid insulation layer of the ground floor slab. For this purpose a new system of prefabricated lightweight elements is introduced...

  1. Ultimate deformation capacity of reinforced concrete slabs underblast load

    Doormaal, J.C.A.M. van; Weerheijm, J.

    1996-01-01

    In this paper a test method to determine the deformation capacity and the resistance-deformation curve of blast-loaded slabs is described. This method was developed at TNO-PML. The method has been used to determine the ultimate deformation capacity of some simply supported reinforced concrete slabs

  2. Surface Waves Propagating on Grounded Anisotropic Dielectric Slab

    Zhuozhu Chen

    2018-01-01

    Full Text Available This paper investigates the characteristics of surface waves propagating on a grounded anisotropic dielectric slab. Distinct from the existing analyses that generally assume that the fields of surface wave uniformly distribute along the transverse direction of the infinitely large grounded slab, our method takes into account the field variations along the transverse direction of a finite-width slab. By solving Maxwell’s equations in closed-form, it is revealed that no pure transverse magnetic (TM or transverse electric (TE mode exists if the fields are non-uniformly distributed along the transverse direction of the grounded slab. Instead, two hybrid modes, namely quasi-TM and quasi-TE modes, are supported. In addition, the propagation characteristics of two hybrid modes supported by the grounded anisotropic slab are analyzed in terms of the slab thickness, slab width, as well as the relative permittivity tensor of the anisotropic slab. Furthermore, different methods are employed to compare the analyses, as well as to validate our derivations. The proposed method is very suitable for practical engineering applications.

  3. Evolution and diversity of subduction zones controlled by slab width

    Schellart, W. P.; Freeman, J.A.; Stegman, D. R.; Moresi, L.; May, D.

    2007-01-01

    Subducting slabs provide the main driving force for plate motion and flow in the Earth's mantle, and geodynamic, seismic and geochemical studies offer insight into slab dynamics and subduction-induced flow. Most previous geodynamic studies treat subduction zones as either infinite in trench-parallel

  4. Storm-time slab thickness at low latitudes

    Chauhan, N.S.; Gurm, H.S.

    1981-01-01

    The ATS-6 data for a period of 1975-76 is used for the study of slab thickness during two moderate storms (Ksub(p) - ) around the crest of the anomaly, Ahmedabad and a very great (Ksub(p) + ) outside the equatorial anomaly region, Delhi. While at Ahmedabad, on the average, the slab thickness is found to be above the frequency. Comparison of slab thickness with foF2 and the equatorial magnetic record (for Ahmedabad only) shows that the foF2 changes alone cannot be held responsible for the slab thickness variation and thus entry of the plasma flux from the plasmasphere cannot be ruled out. The pressure variation effect of storm-time heating on the slab thickness at Ahmedabad is that even for Ksub(p)=8, the thermal expansion and the contraction effects are unable to explain complete quantitative and qualitative features of the observations

  5. Shear strength of end slabs of prestressed concrete reactor vessels

    Cheung, K.C.; Gotschall, H.L.; Liu, T.C.

    1975-01-01

    Prestressed concrete reactor vessels (PCRV's) have been adopted for primary containments in most large high-temperature gas-cooled reactor installations. The most common configuration for PCRVs is a right-vertical cylinder with thick end slabs. In order to assess the integrity of a PCRV it is necessary to predict the ultimate strength of the end slabs. The complexity of the basic mechanism of shear failure in the PCRV end slabs has thus far prohibited the development of a completely analytical solution. However, many experimental investigations of PCRV end slabs have been conducted over the past decade. This information makes it possible to establish empirical formulae for the ultimate strength of PCRV end slabs. The basis and development of an empirical shear-flexure interaction expression is presented. (Auth.)

  6. Untangling Slab Dynamics Using 3-D Numerical and Analytical Models

    Holt, A. F.; Royden, L.; Becker, T. W.

    2016-12-01

    Increasingly sophisticated numerical models have enabled us to make significant strides in identifying the key controls on how subducting slabs deform. For example, 3-D models have demonstrated that subducting plate width, and the related strength of toroidal flow around the plate edge, exerts a strong control on both the curvature and the rate of migration of the trench. However, the results of numerical subduction models can be difficult to interpret, and many first order dynamics issues remain at least partially unresolved. Such issues include the dominant controls on trench migration, the interdependence of asthenospheric pressure and slab dynamics, and how nearby slabs influence each other's dynamics. We augment 3-D, dynamically evolving finite element models with simple, analytical force-balance models to distill the physics associated with subduction into more manageable parts. We demonstrate that for single, isolated subducting slabs much of the complexity of our fully numerical models can be encapsulated by simple analytical expressions. Rates of subduction and slab dip correlate strongly with the asthenospheric pressure difference across the subducting slab. For double subduction, an additional slab gives rise to more complex mantle pressure and flow fields, and significantly extends the range of plate kinematics (e.g., convergence rate, trench migration rate) beyond those present in single slab models. Despite these additional complexities, we show that much of the dynamics of such multi-slab systems can be understood using the physics illuminated by our single slab study, and that a force-balance method can be used to relate intra-plate stress to viscous pressure in the asthenosphere and coupling forces at plate boundaries. This method has promise for rapid modeling of large systems of subduction zones on a global scale.

  7. Infinite slab-shield dose calculations

    Russell, G.J.

    1989-01-01

    I calculated neutron and gamma-ray equivalent doses leaking through a variety of infinite (laminate) slab-shields. In the shield computations, I used, as the incident neutron spectrum, the leakage spectrum (<20 MeV) calculated for the LANSCE tungsten production target at 90 degree to the target axis. The shield thickness was fixed at 60 cm. The results of the shield calculations show a minimum in the total leakage equivalent dose if the shield is 40-45 cm of iron followed by 20-15 cm of borated (5% B) polyethylene. High-performance shields can be attained by using multiple laminations. The calculated dose at the shield surface is very dependent on shield material. 4 refs., 4 figs., 1 tab

  8. LASERS: A cryogenic slab CO laser

    Ionin, Andrei A.; Kozlov, A. Yu; Seleznev, L. V.; Sinitsyn, D. V.

    2009-03-01

    A compact capacitive transverse RF-discharge-pumped slab CO laser with cryogenically cooled electrodes, which operates both in the cw and repetitively pulsed regimes, is fabricated. The laser operation is studied in the free running multifrequency regime at the vibrational - rotational transitions of the fundamental (V + 1 → V) vibrational bands of the CO molecule in the spectral region from 5.1 to 5.4 μm. Optimal operation conditions (gas mixture composition and pressure, RF pump parameters) are determined. It is shown that only gas mixtures with a high content of oxygen (up to 20% with respect to the concentration of CO molecules) can be used as an active medium of this laser. It is demonstrated that repetitively pulsed pumping is more efficient compared to cw pumping. In this case, quasi-cw lasing regime can be obtained. The maximum average output power of ~12 W was obtained for this laser operating on fundamental bands and its efficiency achieved ~14 %. The frequency-selective operation regime of the slab RF-discharge-pumped CO laser was realised at ~ 100 laser lines in the spectral region from 5.0 to 6.5 μm with the average output power of up to several tens of milliwatts in each line. Lasing at the transitions of the first vibrational overtone (V + 2 → V) of the CO molecule is obtained in the spectral region from 2.5 to 3.9 μm. The average output power of the overtone laser achieved 0.3 W. All the results were obtained without the forced gas mixture exchange in the discharge chamber. Under fixed experimental conditions, repetitively pulsed lasing (with fluctuations of the output characteristics no more than ±10 %) was stable for more than an hour.

  9. Fracture Mechanisms in Steel Castings

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  10. Estimation of fracture toughness of cast stainless steels in LWR systems

    Chopra, O.K.

    1990-01-01

    A program is being conducted to investigate the low-temperature embrittlement of cast duplex stainless steels under light water reactor (LWR) operating conditions and to evaluate possible remedies for the embrittlement problem in existing and future plants. The scope of the investigation includes the following goals: develop a methodology and correlations for predicting the toughness loss suffered by cast stainless steel components during normal and extended life of LWRs, validate the simulation of in-reactor degradation by accelerated aging, and establish the effects of key compositional and metallurgical variables on the kinetics and extent of embrittlement. Microstructural and mechanical property data are being obtained on 25 experimental heats (static-cast keel blocks and slabs) and 6 commercial heats (centrifugally cast pipes and a static-cast pump impeller and pump casing ring), as well as on reactor-aged material of CF-3, CF-8, and CF-8M grades of cast stainless steel. The ferrite content of the cast materials ranges from 3 to 30%. Charpy-impact, tensile, and J-R curve tests have been conducted on several experimental and commercial heats of cast stainless steel that were aged up to 30,000 h at temperatures of 290 to 400 degrees C. The results indicate that thermal aging at these temperatures increases the tensile strength and decreases the impact energy and fracture toughness of the steels. In general, the low-carbon CF-3 steels are the most resistant to embrittlement, and the molybdenum-containing high-carbon CF-8M steels are the least resistant. Ferrite morphology has a strong effect on the degree or extent of embrittlement, and the kinetics of embrittlement can vary significantly with small changes in the constituent elements of the cast material

  11. Grain refinement of DC cast magnesium alloys with intensive melt shearing

    Zuo, Y B; Jiang, B; Zhang, Y; Fan, Z

    2012-01-01

    A new direct chill (DC) casting process, melt conditioned DC (MC-DC) process, has been developed for the production of high quality billets/slabs of light alloys by application of intensive melt shearing through a rotor-stator high shear device during the DC casting process. The rotor-stator high shear device provides intensive melt shearing to disperse the naturally occurring oxide films, and other inclusions, while creating a microscopic flow pattern to homogenize the temperature and composition fields in the sump. In this paper, we report the grain refining effect of intensive melt shearing in the MC-DC casting processing. Experimental results on DC casting of Mg-alloys with and without intensive melt shearing have demonstrated that the MC-DC casting process can produce magnesium alloy billets with significantly refined microstructure. Such grain refinement in the MC-DC casting process can be attributed to enhanced heterogeneous nucleation by dispersed naturally occurring oxide particles, increased nuclei survival rate in uniform temperature and compositional fields in the sump, and potential contribution from dendrite arm fragmentation.

  12. Improved Casting Furnace Conceptual Design

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  13. Cast dielectric composite linear accelerator

    Sanders, David M [Livermore, CA; Sampayan, Stephen [Manteca, CA; Slenes, Kirk [Albuquerque, NM; Stoller, H M [Albuquerque, NM

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  14. Analytical approximate solutions of the time-domain diffusion equation in layered slabs.

    Martelli, Fabrizio; Sassaroli, Angelo; Yamada, Yukio; Zaccanti, Giovanni

    2002-01-01

    Time-domain analytical solutions of the diffusion equation for photon migration through highly scattering two- and three-layered slabs have been obtained. The effect of the refractive-index mismatch with the external medium is taken into account, and approximate boundary conditions at the interface between the diffusive layers have been considered. A Monte Carlo code for photon migration through a layered slab has also been developed. Comparisons with the results of Monte Carlo simulations showed that the analytical solutions correctly describe the mean path length followed by photons inside each diffusive layer and the shape of the temporal profile of received photons, while discrepancies are observed for the continuous-wave reflectance or transmittance.

  15. Optimized surface-slab excited-state muffin-tin potential and surface core level shifts

    Rundgren, J.

    2003-01-01

    An optimized muffin-tin (MT) potential for surface slabs with preassigned surface core-level shifts (SCLS's) is presented. By using the MT radii as adjustable parameters the model is able to conserve the definition of the SCLS with respect to the bulk and concurrently to generate a potential that is continuous at the MT radii. The model is conceived for elastic electron scattering in a surface slab with exchange-correlation interaction described by the local density approximation. The model employs two data bases for the self-energy of the signal electron (after Hedin and Lundqvist or Sernelius). The potential model is discussed in detail with two surface structures Be(101-bar0), for which SCLS's are available, and Cu(111)p(2x2)Cs, in which the close-packed radii of the atoms are extremely different. It is considered plausible that tensor LEED based on an optimized MT potential can be used for determining SCLS's

  16. Advanced Casting Technology

    1982-08-01

    Anodic Films for the Protection of Magnesium Alloys". G.R. Kotler, D.L. Hawke and E.N. Agua . Proc. International Magnesium Association, Montreal, May...HCF testing, impellers were bench tested to assess the in situ fatigue capabilities of 250-C28 impeller airfoils. In this testing, the airfoils...64 at 204oC (400oF), 13- T to a> o >-, o r- i—l CD -*—• Cast Wrought TE-2222 Ficure 11. In situ HCF results for Ti-64 Model 250

  17. Effect of kenaf fiber in reinforced concrete slab

    Syed Mohsin, S. M.; Baarimah, A. O.; Jokhio, G. A.

    2018-04-01

    The effect of kenaf fibers in reinforced concrete slab with different thickness is discusses and presented in this paper. Kenaf fiber is a type of natural fiber and is added in the reinforced concrete slab to improve the structure strength and ductility. For this study, three types of mixtures were prepared with fiber volume fraction of 0%, 1% and 2%, respectively. The design compressive strength considered was 20 MPa. Six cubes were prepared to be tested at 7th and 28th day. A total of six reinforced concrete slab with two variances of thickness were also prepared and tested under four-point bending test. The differences in the thickness is to study the potential of kenaf fiber to serve as part of shear reinforcement in reinforced concrete slab that was design to fail in shear. It was observed that, addition of kenaf fiber in reinforced concrete slab improves the flexural strength and ductility of the reinforced concrete slab. In the slab with reduction in thickness, the mode of failure change from brittle to ductile with the inclusion of kenaf fiber.

  18. Requalification analysis of a circular composite slab for seismic load

    Srinivasan, M.G.; Kot, C.A.

    1993-01-01

    The circular roof slab of an existing facility was analyzed to requalify the structure for supporting a significant seismic load that it was not originally designed for. The slab has a clear span of 66 ft and consists of a 48 in. thick reinforced concrete member and a steel liner plate. Besides a number of smaller penetrations, the slab contains two significant cutouts. The dominant load for the slab came from seismic excitation. It was characterized by a response spectrum with a peak spectral acceleration of 0.72 g in the vertical direction. The first part of the analysis showed that the nature of attachment between the liner plate and the reinforced concrete (RC) slab would justify assuming composite action between the two. A finite clement analysis, with the ANSYS code, was made to investigate the region surrounding the openings. As the reinforcement in the slab was quite inhomogeneous, it was necessary to determine the stresses in other areas of the slab also. These were obtained with closed form expressions. Finally it is shown that the strength design provisions of the Code Requirements for Nuclear Safety Related Concrete Structures were met by the reinforced concrete slab and the allowable stress provisions of the American National Standard for safety related steel structures in nuclear facilities were met by the liner plate. The composite action between the RC slab and the liner plate provides for the additional strength required to support the enhanced seismic load. The issues that complicated the analysis of this nontypical structure, i.e., composite action and nonlinear stiffness of RC sections, are discussed. It was possible to circumvent the difficulties by making conservative and simplifying assumptions. If design codes incorporate guidelines on practical methods for dynamic analysis of RC structures, some of the unneeded conservatism could be eliminated in future designs

  19. Rayleigh-Taylor instability in accelerated elastic-solid slabs

    Piriz, S. A.; Piriz, A. R.; Tahir, N. A.

    2017-12-01

    We develop the linear theory for the asymptotic growth of the incompressible Rayleigh-Taylor instability of an accelerated solid slab of density ρ2, shear modulus G , and thickness h , placed over a semi-infinite ideal fluid of density ρ110.1007/s000330050121] to arbitrary values of AT and unveil the singular feature of an instability threshold below which the slab is stable for any perturbation wavelength. As a consequence, an accelerated elastic-solid slab is stable if ρ2g h /G ≤2 (1 -AT) /AT .

  20. Interaction of an ion bunch with a plasma slab

    Krasovitskiy, V. B., E-mail: krasovit@mail.ru [Russian Academy of Sciences, Keldysh Institute of Applied Mathematics (Russian Federation); Turikov, V. A. [Peoples’ Friendship University of Russia (Russian Federation)

    2016-11-15

    Charge neutralization of a short ion bunch passing through a plasma slab is studied by means of numerical simulation. It is shown that a fraction of plasma electrons are trapped by the bunch under the action of the collective charge separation field. The accelerated electrons generated in this process excite beam−plasma instability, thereby violating the trapping conditions. The process of electron trapping is also strongly affected by the high-frequency electric field caused by plasma oscillations at the slab boundaries. It is examined how the degree of charge neutralization depends on the parameters of the bunch and plasma slab.

  1. Light-assisted templated self assembly using photonic crystal slabs.

    Mejia, Camilo A; Dutt, Avik; Povinelli, Michelle L

    2011-06-06

    We explore a technique which we term light-assisted templated self-assembly. We calculate the optical forces on colloidal particles over a photonic crystal slab. We show that exciting a guided resonance mode of the slab yields a resonantly-enhanced, attractive optical force. We calculate the lateral optical forces above the slab and predict that stably trapped periodic patterns of particles are dependent on wavelength and polarization. Tuning the wavelength or polarization of the light source may thus allow the formation and reconfiguration of patterns. We expect that this technique may be used to design all-optically reconfigurable photonic devices.

  2. Novel biometric flow slab design for improvement of PEMFC performance

    Wang, Chin-Tsan; Hu, Yuh-Chung; Zheng, Pei-Lun [Department of Mechanical and Electro-Mechanical Engineering, Center of Green Technology, National I Lan University, I Lan 26047 (China)

    2010-04-15

    Designing a better flow slab is important to cell performance because of its significant influence on the total pressure drop and flow uniformity. Two novel biometric flow slabs, BFF1 and BFF2, which are addressed in this study, are believed to enhance the capability of oxygen transportation and promote the liquid water removal. Hence, its possession of a higher flow uniformity and lower pressure drop would produce a better power performance than the serpentine and parallel flow. These findings with respect to the design of biometric flow slab could be useful to promote the cell performance of PEMFC, and could even be expanded to other cell types. (author)

  3. Dynamic Eigenvalue Problem of Concrete Slab Road Surface

    Pawlak, Urszula; Szczecina, Michał

    2017-10-01

    The paper presents an analysis of the dynamic eigenvalue problem of concrete slab road surface. A sample concrete slab was modelled using Autodesk Robot Structural Analysis software and calculated with Finite Element Method. The slab was set on a one-parameter elastic subsoil, for which the modulus of elasticity was separately calculated. The eigen frequencies and eigenvectors (as maximal vertical nodal displacements) were presented. On the basis of the results of calculations, some basic recommendations for designers of concrete road surfaces were offered.

  4. Education and Caste in India

    Chauhan, Chandra Pal Singh

    2008-01-01

    This paper analyses the policy of reservation for lower castes in India. This policy is similar to that of affirmative action in the United States. The paper provides a brief overview of the caste system and discusses the types of groups that are eligible for reservation, based on data from government reports. The stance of this paper is that…

  5. Mathematical Modelling of the Thermical Regime in the Continous Casting Process

    Monika Erika POPA

    2005-10-01

    Full Text Available Continuous casting is one of the prominent methods of production of casts. Effective design and operation of continuous casting machines needs complete analysis of the continuous casting process. In this paper the basic principles of continuous casting and its heat transfer analysis using the finite element method are presented. In the analysis phase change is assumed to take place at constant temperature. A front tracking algorithm has been developed to predict the position of the solidification front at each step. Finally, examples that are solved by the proposed algorithm are discussed. The results show that there is a good agreement between the method developed in this work and other previously reported works.

  6. Colour Metallography of Cast Iron

    Zhou Jiyang

    2009-05-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron.Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron , uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditionalmaterials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  7. Photonic slab heterostructures based on opals

    Palacios-Lidon, Elisa; Galisteo-Lopez, Juan F.; Juarez, Beatriz H.; Lopez, Cefe

    2004-09-01

    In this paper the fabrication of photonic slab heterostructures based on artificial opals is presented. The innovated method combines high-quality thin-films growing of opals and silica infiltration by Chemical Vapor Deposition through a multi-step process. By varying structure parameters, such as lattice constant, sample thickness or refractive index, different heterostructures have been obtained. The optical study of these systems, carried out by reflectance and transmittance measurements, shows that the prepared samples are of high quality further confirmed by Scanning Electron Microscopy micrographs. The proposed novel method for sample preparation allows a high control of the involved structure parameters, giving the possibility of tunning their photonic behavior. Special attention in the optical response of these materials has been addressed to the study of planar defects embedded in opals, due to their importance in different photonic fields and future technological applications. Reflectance and transmission measurements show a sharp resonance due to localized states associated with the presence of planar defects. A detailed study of the defect mode position and its dependance on defect thickness and on the surrounding photonic crystal is presented as well as evidence showing the scalability of the problem. Finally, it is also concluded that the proposed method is cheap and versatile allowing the preparation of opal-based complex structures.

  8. The heterogeneous response method in slab geometry

    Villarino, E.A.; Stamm'ler, R.J.J.

    1984-01-01

    The heterogeneous response method (HRM) has been developed to calculate the multigroup flux in a heterogeneous system, e.g. a fuel assembly, without having to resort to dubious homogenization recipes. Here, the method is described in slab geometry in a manner that facilitates its computerization. By dividing the system into subsystems or nodes, say pin cells, two levels of calculation are created, which define a set of local problems and a global problem, respectively. In the local problem, collision probabilities are used to obtain for a node in vacuum, its response fluxes caused by sources and in-currents. They preserve the heterogeneous character of the node. In the global problem, the nodes are coupled by cosine currents. A suitable transformation reduces the number of two unknown currents per interface to one unknown per node, its total transmitted in-current. The global equation system thus becomes a set of three-point relations, which can be solved efficiently. In cases typical of fuel-assembly situations, the HRM produces fluxes that compare very well with the direct solution of the entire system by collision probabilities, though at a fraction of the computer cost. Extension of the method to 2- and 3-D systems is discussed. (author)

  9. Hybrid Heat Capacity - Moving Slab Laser Concept

    Stappaerts, E A

    2002-01-01

    A hybrid configuration of a heat capacity laser (HCL) and a moving slab laser (MSL) has been studied. Multiple volumes of solid-state laser material are sequentially diode-pumped and their energy extracted. When a volume reaches a maximum temperature after a ''sub-magazine depth'', it is moved out of the pumping region into a cooling region, and a new volume is introduced. The total magazine depth equals the submagazine depth times the number of volumes. The design parameters are chosen to provide high duty factor operation, resulting in effective use of the diode arrays. The concept significantly reduces diode array cost over conventional heat capacity lasers, and it is considered enabling for many potential applications. A conceptual design study of the hybrid configuration has been carried out. Three concepts were evaluated using CAD tools. The concepts are described and their relative merits discussed. Because of reduced disk size and diode cost, the hybrid concept may allow scaling to average powers on the order of 0.5 MW/module

  10. Rotational flow in tapered slab rocket motors

    Saad, Tony; Sams, Oliver C.; Majdalani, Joseph

    2006-10-01

    Internal flow modeling is a requisite for obtaining critical parameters in the design and fabrication of modern solid rocket motors. In this work, the analytical formulation of internal flows particular to motors with tapered sidewalls is pursued. The analysis employs the vorticity-streamfunction approach to treat this problem assuming steady, incompressible, inviscid, and nonreactive flow conditions. The resulting solution is rotational following the analyses presented by Culick for a cylindrical motor. In an extension to Culick's work, Clayton has recently managed to incorporate the effect of tapered walls. Here, an approach similar to that of Clayton is applied to a slab motor in which the chamber is modeled as a rectangular channel with tapered sidewalls. The solutions are shown to be reducible, at leading order, to Taylor's inviscid profile in a porous channel. The analysis also captures the generation of vorticity at the surface of the propellant and its transport along the streamlines. It is from the axial pressure gradient that the proper form of the vorticity is ascertained. Regular perturbations are then used to solve the vorticity equation that prescribes the mean flow motion. Subsequently, numerical simulations via a finite volume solver are carried out to gain further confidence in the analytical approximations. In illustrating the effects of the taper on flow conditions, comparisons of total pressure and velocity profiles in tapered and nontapered chambers are entertained. Finally, a comparison with the axisymmetric flow analog is presented.

  11. Novel variational approach for analysis of photonic crystal slabs

    Aram, Mohammad Hasan; Khorasani, Sina

    2015-01-01

    We propose a new method, based on variational principle, for the analysis of photonic crystal (PC) slabs. Most of the methods used today treat PC slabs as three-dimensional (3D) crystal, and this makes these methods very time and/or memory consuming. In our proposed method, we use the Bloch theorem to expand the field on infinite plane waves, whose amplitudes depend on the component perpendicular to the slab surface. By approximating these amplitudes with appropriate functions, we can find modes of PC slabs almost as fast as we can find modes of two-dimensional crystals. In addition to this advantage, we can also calculate radiation modes with this method, which is not feasible with the 3D plane wave expansion method. (paper)

  12. Fire resistance of extruded hollow-core slabs

    Hertz, Kristian Dahl; Sørensen, Lars Schiøtt; Giuliani, Luisa

    2017-01-01

    to the structural codes with data derived from a standard fire test and from a thorough examination of the comprehensive test documentation available on fire exposed hollow-core slabs. Findings – Mechanisms for loss of load-bearing capacity are clarified, and evidence of the fire resistance is found. Originality......Purpose – Prefabricated extruded hollow-core slabs are preferred building components for floor structures in several countries. It is therefore important to be able to document the fire resistance of these slabs proving fulfilment of standard fire resistance requirements of 60 and 120 min found...... in most national building regulations. The paper aims to present a detailed analysis of the mechanisms responsible for the loss of loadbearing capacity of hollow-core slabs when exposed to fire. Design/methodology/approach – Furthermore, it compares theoretica calculation and assessment according...

  13. General analysis of slab lasers using geometrical optics.

    Chung, Te-yuan; Bass, Michael

    2007-02-01

    A thorough and general geometrical optics analysis of a slab-shaped laser gain medium is presented. The length and thickness ratio is critical if one is to achieve the maximum utilization of absorbed pump power by the laser light in such a medium; e.g., the fill factor inside the slab is to be maximized. We point out that the conditions for a fill factor equal to 1, laser light entering and exiting parallel to the length of the slab, and Brewster angle incidence on the entrance and exit faces cannot all be satisfied at the same time. Deformed slabs are also studied. Deformation along the width direction of the largest surfaces is shown to significantly reduce the fill factor that is possible.

  14. Radon exhalation study from cement, cement slabs and concrete slabs with variation in fly ash

    Sharma, Nisha; Singh, Jaspal

    2012-01-01

    Fly ash is a waste product from coal-fired power plants. Fly ash has become a subject of world-wide interest in recent years because of its diverse uses, e.g. in the manufacture of concrete for building purposes, for the filling of underground cavities, or as a component of building material. The fly ash may contain enhanced levels of the natural radionuclides in the uranium and thorium series and by using the fly ash in building materials, the radiation levels in houses may thus be technologically enhanced. Because of its relatively high radionuclide contents (including 226 Ra), fly ash may, however, present a potential hazard to the population through its radon emanation, which would be highly undesirable. Since fly ash is frequently used as a building material, the idea of the experiment was to mix fly ash in different proportions in the cement in the powder form, cemented slabs and concrete slabs to study the combined behaviors. Alpha sensitive LR-115 type II plastic track detector, commonly known as Solid State Nuclear Track Detectors (SSNTDs), were used to measure the radon concentration. The alpha particles emitted from the radon causes the radiation damaged tracks. The chemical etching in NaOH at 60°C for about 90 minutes was done to reveal these latent tracks, which were then scanned and counted by an optical microscope of suitable magnification. By calculating the track density of registered tracks, the radon concentrations were determined. In case of cement in the powder form and in cemented slab, starting from the pure cement, fly ash was added up to 70% by weight. In this case the radon exhalation rate has increased by addition of fly ash in the cement and in case of concrete slabs by the addition of fly ash in the cement the radon exhalation increases up to 60% and then decreases. Therefore, on the basis of our investigations we concluded that in general radon exhalation rate increases with the addition of fly ash. (author)

  15. Calculation of shear strength of prestressed hollow core slabs by use of plastic theory

    Hoang, Linh Cao; Jørgensen, H.G.; Nielsen, Mogens Peter

    2014-01-01

    Th is paper deals with calculations of the shear capacity of precast, prestressed hollow core slabs. Such slabs are often used as floor systems in building structures. A common way to produce hollow core slabs is to use the extrusion technique where long strips of slabs are extruded and thereafter...

  16. Optimising the Slab Yard Planning and Crane Scheduling Problem using a two-stage heuristic

    Hansen, Anders Dohn; Clausen, Jens

    2010-01-01

    In this paper, we present the Slab Yard Planning and Crane Scheduling Problem. The problem has its origin in steel production facilities with a large throughput. A slab yard is used as a buffer for slabs that are needed in the upcoming production. Slabs are transported by cranes and the problem...

  17. Effects of minor scandium on as-cast microstructure, mechanical properties and casting fluidity of ZA84 magnesium alloy

    Pan Fusheng; Yang Mingbo; Cheng Liang

    2010-01-01

    The effects of minor Sc on the as-cast microstructure, mechanical properties and casting fluidity of the ZA84 magnesium alloy were investigated. The results indicate that the Mg 32 (Al,Zn) 49 phase in the ZA84 alloy is refined with the addition of 0.12-0.35 wt.% Sc, and the formation of the Mg 32 (Al,Zn) 49 phase is suppressed. An increase in Sc amount from 0.12 wt.% to 0.35 wt.% causes the morphology of the Mg 32 (Al,Zn) 49 phase to gradually change from coarse continuous and/or quasi-continuous net to relatively fine quasi-continuous and/or disconnected shapes. In addition, it is shown that the tensile and creep properties of the ZA84 alloy are improved, but the casting fluidity of the alloy is decreased with the addition of 0.12-0.35 wt.% Sc.

  18. Wave propagation through a flexoelectric piezoelectric slab sandwiched by two piezoelectric half-spaces.

    Jiao, Fengyu; Wei, Peijun; Li, Yueqiu

    2018-01-01

    Reflection and transmission of plane waves through a flexoelectric piezoelectric slab sandwiched by two piezoelectric half-spaces are studied in this paper. The secular equations in the flexoelectric piezoelectric material are first derived from the general governing equation. Different from the classical piezoelectric medium, there are five kinds of coupled elastic waves in the piezoelectric material with the microstructure effects taken into consideration. The state vectors are obtained by the summation of contributions from all possible partial waves. The state transfer equation of flexoelectric piezoelectric slab is derived from the motion equation by the reduction of order, and the transfer matrix of flexoelectric piezoelectric slab is obtained by solving the state transfer equation. By using the continuous conditions at the interface and the approach of partition matrix, we get the resultant algebraic equations in term of the transfer matrix from which the reflection and transmission coefficients can be calculated. The amplitude ratios and further the energy flux ratios of various waves are evaluated numerically. The numerical results are shown graphically and are validated by the energy conservation law. Based on these numerical results, the influences of two characteristic lengths of microstructure and the flexoelectric coefficients on the wave propagation are discussed. Copyright © 2017 Elsevier B.V. All rights reserved.

  19. Assessing the effectiveness of slab flooring as a barrier to soil gas and radon infiltration

    Williamson, A.D.; Fowler, C.S.; McDonough, S.E.

    1995-01-01

    Experimental studies on the entry of soil gas and radon into slab-on-grade buildings have been carried out in instrumented, single-zone test structures. This work, as part of the Florida Radon Research Program, focused on the effectiveness of slab flooring variants as barriers to soil gas/radon entry. A second objective was the study of the role of subslab fill soil as both a potential source of and barrier to radon entry. Studies were made in well-sealed (∼ 600 mm 2 ELA) unoccupied test buildings placed on well-characterized, radium-bearing sandy fill soil. The buildings were instrumented with data acquisition systems to continuously monitor indoor radon concentrations, differential pressures at several subsurface locations, weather conditions, and soil moisture. The response of the structures to mechanical depressurization as well as natural driving forces was measured. Limited measurements were made regarding direct diffusive transport of radon through apparently intact concrete slabs, as well as transport through cracks in the floor structure

  20. Slab2 - Updated Subduction Zone Geometries and Modeling Tools

    Moore, G.; Hayes, G. P.; Portner, D. E.; Furtney, M.; Flamme, H. E.; Hearne, M. G.

    2017-12-01

    The U.S. Geological Survey database of global subduction zone geometries (Slab1.0), is a highly utilized dataset that has been applied to a wide range of geophysical problems. In 2017, these models have been improved and expanded upon as part of the Slab2 modeling effort. With a new data driven approach that can be applied to a broader range of tectonic settings and geophysical data sets, we have generated a model set that will serve as a more comprehensive, reliable, and reproducible resource for three-dimensional slab geometries at all of the world's convergent margins. The newly developed framework of Slab2 is guided by: (1) a large integrated dataset, consisting of a variety of geophysical sources (e.g., earthquake hypocenters, moment tensors, active-source seismic survey images of the shallow slab, tomography models, receiver functions, bathymetry, trench ages, and sediment thickness information); (2) a dynamic filtering scheme aimed at constraining incorporated seismicity to only slab related events; (3) a 3-D data interpolation approach which captures both high resolution shallow geometries and instances of slab rollback and overlap at depth; and (4) an algorithm which incorporates uncertainties of contributing datasets to identify the most probable surface depth over the extent of each subduction zone. Further layers will also be added to the base geometry dataset, such as historic moment release, earthquake tectonic providence, and interface coupling. Along with access to several queryable data formats, all components have been wrapped into an open source library in Python, such that suites of updated models can be released as further data becomes available. This presentation will discuss the extent of Slab2 development, as well as the current availability of the model and modeling tools.

  1. Performance and damages of R.C. slabs in fire

    Giuliani, Luisa; Gentili, Filippo

    2015-01-01

    Contrary to a common misconception, concrete structures are particularly vulnerable to fire, as witnesses by several cases of fire-induced collapses of buildings with a primary concrete structural system. Even when no collapse occurs, concrete elements are permanently damaged by the fire and may...... on the vulnerability of the slab to the fire action and can be used for optimizing the design on the basis of the required class of resistance or for choosing between different slab alternatives....

  2. Recent progress in high-power slab lasers in Japan

    Fujii, Y.

    1988-01-01

    Recently, many solid-state lasers have been widely employed in Japanese industries, especially in the electronics industries for precise and reliable processing. To expand the use of solid-state lasers and to achieve higher processing speed, the authors are developing slab lasers of high power, high repetition rate, and high beam quality. Metal processing systems with optical fibers for large and complex 3-D work, multiwork station systems linked to only one laser with optical fibers, and compact x-ray sources for lithography are promising areas for such lasers. Surnitomo Metal Mining is growing Nd:GGG and Nd:YAG crystals 60 mm in diameter and 200 mm long. From 2 at.% Nd-doped GGG crystals without central core regions. The authors obtained two slab materials with dimensions of 35 X 9 X 192 and 55 X 15 X 213 mm/sup 3/. By using the smaller slab, they constructed a slab laser and obtained 370-W laser output power at 24-kW lamp input power and 10-pps repetition rate. Now they are constructing a 1-kW slab laser using the other larger size slab

  3. Strengthening of RC bridge slabs using CFRP sheets

    Fahmy A. Fathelbab

    2014-12-01

    Full Text Available Many old structures became structurally insufficient to carry the new loading conditions requirements. Moreover, they suffer from structural degradation, reinforcement steel bars corrosion, bad weather conditions…etc. Many official authorities in several countries had recognized many old bridges and buildings as structurally deficient by today’s standards. Due to these reasons, structural strengthening became an essential requirement and different strengthening techniques appeared in market. Fiber Reinforced Polymer (FRP strengthening techniques established a good position among all other techniques, giving excellent structural results, low time required and moderate cost compared with the other techniques. The main purpose of this research is to study analytically the strengthening of a reinforced concrete bridge slabs due to excessive loads, using externally bonded FRP sheets technique. A commercial finite element program ANSYS was used to perform a structural linear and non-linear analysis for strengthened slab models using several schemes of FRP sheets. A parametric study was performed to evaluate analytically the effect of changing both FRP stiffness and FRP schemes in strengthening RC slabs. Comparing the results with control slab (reinforced concrete slab without strengthening it is obvious that attaching FRP sheets to the RC slab increases its capacity and enhances the ductility/toughness.

  4. Seismic Evidence for Possible Slab Melting from Strong Scattering Waves

    Cheng-Horng Lin

    2011-01-01

    Full Text Available Slab melting in young and hot subduction zones has been studied using geochemical observations and thermal modelling, but there are few data from seismic studies to confirm slab melting. Also the detailed geometry in the deep part of the melting slab is often ambiguous in that the intraslab earthquakes within the Wadati-Benioff zone are only limited to shallower depths. To improve our understanding of both the seismic features and geometry found in a young and hot subducted slab, I analyzed anomalous moonquake-like seismograms that were generated by an intermediate-depth earthquake recorded in central Japan. For this study, possible reflected (or scattered sources were examined using detailed analyses of particle motions and a grid search for travel-time differences between the direct and later P-waves. The results show that using strong seismic scattering, slab melting is likely occurring in the deeper, flexing part of the subducted Philippine Sea plate. Because the subducted Philippine Sea plate in central Japan is young and therefore hot, partial melting might have taken place to produce abundant melting spots in the subducted slab. Melting spots, identified as ¡§bright spots,¡¨ could efficiently reflect or scatter seismic energy and generate many later phases with large amplitudes.

  5. Heat Transfer Coefficient at Cast-Mold Interface During Centrifugal Casting: Calculation of Air Gap

    Bohacek, Jan; Kharicha, Abdellah; Ludwig, Andreas; Wu, Menghuai; Karimi-Sibaki, Ebrahim

    2018-06-01

    During centrifugal casting, the thermal resistance at the cast-mold interface represents a main blockage mechanism for heat transfer. In addition to the refractory coating, an air gap begins to form due to the shrinkage of the casting and the mold expansion, under the continuous influence of strong centrifugal forces. Here, the heat transfer coefficient at the cast-mold interface h has been determined from calculations of the air gap thickness d a based on a plane stress model taking into account thermoelastic stresses, centrifugal forces, plastic deformations, and a temperature-dependent Young's modulus. The numerical approach proposed here is rather novel and tries to offer an alternative to the empirical formulas usually used in numerical simulations for a description of a time-dependent heat transfer coefficient h. Several numerical tests were performed for different coating thicknesses d C, rotation rates Ω, and temperatures of solidus T sol. Results demonstrated that the scenario at the interface is unique for each set of parameters, hindering the possibility of employing empirical formulas without a preceding experiment being performed. Initial values of h are simply equivalent to the ratio of the coating thermal conductivity and its thickness ( 1000 Wm-2 K-1). Later, when the air gap is formed, h drops exponentially to values at least one order of magnitude smaller ( 100 Wm-2 K-1).

  6. A tale of two arcs? Plate tectonics of the Izu-Bonin-Mariana (IBM) arc using subducted slab constraints

    Wu, J. E.; Suppe, J.; Renqi, L.; Kanda, R. V. S.

    2014-12-01

    Published plate reconstructions typically show the Izu-Bonin Marianas arc (IBM) forming as a result of long-lived ~50 Ma Pacific subduction beneath the Philippine Sea. These reconstructions rely on the critical assumption that the Philippine Sea was continuously coupled to the Pacific during the lifetime of the IBM arc. Because of this assumption, significant (up to 1500 km) Pacific trench retreat is required to accommodate the 2000 km of Philippine Sea/IBM northward motion since the Eocene that is constrained by paleomagnetic data. In this study, we have mapped subducted slabs of mantle lithosphere from MITP08 global seismic tomography (Li et al., 2008) and restored them to a model Earth surface to constrain plate tectonic reconstructions. Here we present two subducted slab constraints that call into question current IBM arc reconstructions: 1) The northern and central Marianas slabs form a sub-vertical 'slab wall' down to maximum 1500 km depths in the lower mantle. This slab geometry is best explained by a near-stationary Marianas trench that has remained +/- 250 km E-W of its present-day position since ~45 Ma, and does not support any significant Pacific slab retreat. 2) A vanished ocean is revealed by an extensive swath of sub-horizontal slabs at 700 to 1000 km depths in the lower mantle below present-day Philippine Sea to Papua New Guinea. We call this vanished ocean the 'East Asian Sea'. When placed in an Eocene plate reconstruction, the East Asian Sea fits west of the reconstructed Marianas Pacific trench position and north of the Philippine Sea plate. This implies that the Philippine Sea and Pacific were not adjacent at IBM initiation, but were in fact separated by a lost ocean. Here we propose a new IBM arc reconstruction constrained by subducted slabs mapped under East Asia. At ~50 Ma, the present-day IBM arc initiated at equatorial latitudes from East Asian Sea subduction below the Philippine Sea. A separate arc was formed from Pacific subduction below

  7. Fan Fuel Casting Final Report

    Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-28

    LANL was approached to provide material and design guidance for a fan-shaped fuel element. A total of at least three castings were planned. The first casting is a simple billet mold to be made from high carbon DU-10Mo charge material. The second and third castings are for optimization of the actual fuel plate mold. The experimental scope for optimization is only broad enough for a second iteration of the mold design. It is important to note that partway through FY17, this project was cancelled by the sponsor. This report is being written in order to capture the knowledge gained should this project resume at a later date.

  8. Anodization of cast aluminium alloys produced by different casting methods

    K. Labisz

    2008-08-01

    Full Text Available In this paper the usability of two casting methods, of sand and high pressure cast for the anodization of AlSi12 and AlSi9Cu3 aluminium cast alloys was investigated. With defined anodization parameters like electrolyte composition and temperature, current type and value a anodic alumina surface layer was produced. The quality, size and properties of the anodic layer was investigated after the anodization of the chosen aluminium cast alloys. The Alumina layer was observed used light microscope, also the mechanical properties were measured as well the abrasive wear test was made with using ABR-8251 equipment. The researches included analyze of the influence of chemical composition, geometry and roughness of anodic layer obtained on aluminum casts. Conducted investigations shows the areas of later researches, especially in the direction of the possible, next optimization anodization process of aluminum casting alloys, for example in the range of raising resistance on corrosion to achieve a suitable anodic surface layer on elements for increasing applications in the aggressive environment for example as materials on working building constructions, elements in electronics and construction parts in air and automotive industry.

  9. Extended Leach Testing of Simulated LAW Cast Stone Monoliths

    Serne, R. Jeffrey [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Westsik, Joseph H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Williams, Benjamin D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Jung, H. B. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Wang, Guohui [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-07-09

    This report describes the results from long-term laboratory leach tests performed at Pacific Northwest National Laboratory (PNNL) for Washington River Protection Solutions (WRPS) to evaluate the release of key constituents from monoliths of Cast Stone prepared with four simulated low-activity waste (LAW) liquid waste streams. Specific objectives of the Cast Stone long-term leach tests described in this report focused on four activities: 1. Extending the leaching times for selected ongoing EPA-1315 tests on monoliths made with LAW simulants beyond the conventional 63-day time period up to 609 days reported herein (with some tests continuing that will be documented later) in an effort to evaluate long-term leaching properties of Cast Stone to support future performance assessment activities. 2. Starting new EPA-1315 leach tests on archived Cast Stone monoliths made with four LAW simulants using two leachants (deionized water [DIW] and simulated Hanford Integrated Disposal Facility (IDF) Site vadose zone pore water [VZP]). 3. Evaluating the impacts of varying the iodide loading (starting iodide concentrations) in one LAW simulant (7.8 M Na Hanford Tank Waste Operations Simulator (HTWOS) Average) by manufacturing new Cast Stone monoliths and repeating the EPA-1315 leach tests using DIW and the VZP leachants. 4. Evaluating the impacts of using a non-pertechnetate form of Tc that is present in some Hanford tanks. In this activity one LAW simulant (7.8 M Na HTWOS Average) was spiked with a Tc(I)-tricarbonyl gluconate species and then solidified into Cast Stone monoliths. Cured monoliths were leached using the EPA-1315 leach protocol with DIW and VZP. The leach results for the Tc-Gluconate Cast Stone monoliths were compared to Cast Stone monoliths pertechnetate.

  10. 29 CFR 1926.703 - Requirements for cast-in-place concrete.

    2010-07-01

    ... 29 Labor 8 2010-07-01 2010-07-01 false Requirements for cast-in-place concrete. 1926.703 Section..., DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Concrete and Masonry Construction § 1926.703 Requirements for cast-in-place concrete. (a) General requirements for formwork. (1...

  11. Relationship between casting distortion, mold filling, and interfacial heat transfer. Annual technical report, September 1997 - September 1998

    Woodbury, K.A.; Parker, J.K.; Piwonka, T.S.; Owusu, Y.

    1998-10-22

    In the third year of this program, the final castings necessary to evaluate the effect of casting orientation and gating in silica sand lost foam were poured and measured using a CMM machine. Interfacial heat transfer and gap formation measurements continued. However, significant problems were encountered in making accurate measurements. No consistent evidence of gap formation was found in aluminum sand casting. Initial analysis yields heat transfer values below those previously reported in the literature. The program in continuing.

  12. Tape casting fluorinated YBC123

    Taylor, J.A.T.; Luke, D.M.; Whiteley, B.A.

    1991-01-01

    Tape casting the superconducting Ba-Y-Cu oxide was accomplished by several laboratories and show promise for being a versatile forming technique. The major problem is low current density, probably due to lack of grain alignment and grain boundary related weak links. The latter problem may be due to formation of carbonates and hydroxides during binder burnout. Preliminary work done at Alfred shows that a bimodal powder size distribution displays significant alignment after tape casting and that F treated powder is resistant to attack by steam at 100C. Such corrosion resistant powder cast as form tape should survive the binder burnout without the detrimental grain boundary phases that develop from reaction of the superconducting phase, steam and carbon dioxide. This paper presents the results of an investigation of tape casting fluorinated powder with a bimodal size distribution

  13. The CAST Time Projection Chamber

    Autiero, D.; Carmona, J.M.; Cebrian, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I.G.; Gomez, H.; Hasinoff, M.; Lakic, B.; Luzon, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodriguez, A.; Ruz, J.; Villar, J.A.; Zioutas, K.

    2007-01-01

    One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

  14. Niobium in gray cast iron

    Castello Branco, C.H.; Beckert, E.A.

    1984-03-01

    The potential for utilization of niobium in gray cast iron is appraised and reviewed. Experiments described in literature indicate that niobium provides structural refinement of the eutectic cells and also promotes pearlite formation. (Author) [pt

  15. Some Theoretical Considerations on Caste

    Madhusudan Subedi

    2014-05-01

    Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: http://dx.doi.org/10.3126/dsaj.v7i0.10437 Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

  16. 14 CFR 23.621 - Casting factors.

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 23.621 Section 23.621... Casting factors. (a) General. The factors, tests, and inspections specified in paragraphs (b) through (d... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and...

  17. Soft projectile impacts analysis on thin reinforced concrete slabs: Tests, modelling and simulations

    Pontiroli, C.; Rouquand, A.; Daudeville, L.; Baroth, J.

    2012-01-01

    Numerical simulations of reinforced concrete structures subjected to high velocity impacts and explosions remain a difficult task today. For 10 years and more now, the CEA-Gramat has maintained a continuous research effort with the help of different French universities in order to overcome encountered difficulties in modelling the behaviour of concrete structures under severe loading. To get more data on aircraft impact problems and then validate numerical models, soft projectile impacts tests at small scale on thin reinforced concrete slabs has been carried out at CEA-Gramat. Numerical simulations of these tests have been carried out and compared with experimental results to validate our numerical approach. (authors)

  18. The criticality problem in reflected slab type reactor in the two-group transport theory

    Garcia, R.D.M.

    1978-01-01

    The criticality problem in reflected slab type reactor is solved for the first time in the two group neutron transport theory, by singular eingenfunctions expansion, the singular integrals obtained through continuity conditions of angular distributions at the interface are regularized by a recently proposed method. The result is a coupled system of regular integral equations for the expansion coefficients, this system is solved by an ordinary interactive method. Numerical results that can be utilized as a comparative standard for aproximation methods, are presented [pt

  19. Optimizing the Gating System for Steel Castings

    Jan Jezierski

    2018-04-01

    Full Text Available The article presents the attempt to optimize a gating system to produce cast steel castings. It is based on John Campbell’s theory and presents the original results of computer modelling of typical and optimized gating systems for cast steel castings. The current state-of-the-art in cast steel casting foundry was compared with several proposals of optimization. The aim was to find a compromise between the best, theoretically proven gating system version, and a version that would be affordable in industrial conditions. The results show that it is possible to achieve a uniform and slow pouring process even for heavy castings to preserve their internal quality.

  20. Neogene subduction beneath Java, Indonesia: Slab tearing and changes in magmatism

    Cottam, Michael; Hall, Robert; Cross, Lanu; Clements, Benjamin; Spakman, Wim

    2010-05-01

    Java is a Neogene calc-alkaline volcanic island arc formed by the northwards subduction of the Indo-Australian Plate beneath Sundaland, the continental core of SE Asia. The island has a complex history of volcanism and displays unusual subduction characteristics. These characteristics are consistent with the subduction of a hole in the down going slab that was formed by the arrival of a buoyant oceanic plateau at the trench. Subduction beneath Java began in the Eocene. However, the position and character of the calc-alkaline arc has changed over time. An older Paleogene arc ceased activity in the Early Miocene. Volcanic activity resumed in the Late Miocene producing a younger arc to the north of the older arc, and continues to the present day. An episode of Late Miocene thrusting at about 7 Ma is observed throughout Java and appears to be linked to northward movement of the arc. Arc rocks display typical calc-alkaline characteristics and reflect melting of the mantle wedge and subducted sediments associated with high fluid fluxes. Between West Java and Bali the present arc-trench gap is unusually wide at about 300 km. Seismicity identifies subducted Indian Ocean lithosphere that dips north at about 20° between the trench and the arc and then dips more steeply at about 60-70° from 100 to 600 km depth. In East Java there is gap in seismicity between about 250 and 500 km. Seismic tomography shows that this gap is not an aseismic section of the subduction zone but a hole in the slab. East Java is also unusual in the presence of K-rich volcanoes, now inactive, to the north of the calc-alkaline volcanoes of the active arc. In contrast to the calc-alkaline volcanism of the main arc, these K-rich melts imply lower fluid fluxes and a different mantle source. We suggest that all these observations can be explained by the tearing of the subducting slab when a buoyant oceanic plateau arrived at the trench south of East Java at about 8 Ma. With the slab unable to subduct

  1. Roof slab cooling device in a FBR type reactor

    Tarutani, Kohei

    1987-01-01

    Purpose: To obtain a roof slab cooling device capable of retaining cooling performance even in a case of electric power supply stop or failure and effective from economical point of view. Constitution: Atmospheric air is introduced into the cooling chamber of a proof slab and spontaneously passed to a exit pipeway connected to a stack thereby cooling the roof slab. Specifically, atmospheric air entered from the inlet pipeway is introduced to the cooling chamber and absorbs heat generate from the inside of the reactor container. Warmed air is sucked from the exit pipeway and then released into the atmosphere passing through the stack. The air cools the roof slab during circulation due to spontaneous passage and keeps the slab at a low temperature. Since the air is passed spontaneously, no power such as for a blower is required at all and, if the electric power supply should be lost, the cooling power can be maintained as it is to provide a high reliability. Further, since no electric power is required for the blowing power, it has high economical merit. (Horiuchi, T.)

  2. Investigation on the performance of bridge approach slab

    Abdelrahman Amr

    2018-01-01

    Full Text Available In Egypt, where highway bridges are to be constructed on soft cohesive soils, the bridge abutments are usually founded on rigid piles, whereas the earth embankments for the bridge approaches are directly founded on the natural soft ground. Consequently, excessive differential settlement frequently occurs between the bridge deck and the bridge approaches resulting in a “bump” at both ends of the bridge deck. Such a bump not only creates a rough and uncomfortable ride but also represents a hazardous condition to traffic. One effective technique to cope with the bump problem is to use a reinforced concrete approach slab to provide a smooth grade transition between the bridge deck and the approach pavement. Investigating the geotechnical and structural performance of approach slabs and revealing the fundamental affecting factors have become mandatory. In this paper, a 2-D finite element model is employed to investigate the performance of approach slabs. Moreover, an extensive parametric study is carried out to appraise the relatively optimum geometries of approach slab, i.e. slab length, thickness, embedded depth and slope, that can yield permissible bumps. Different geo-mechanical conditions of the cohesive foundation soil and the fill material of the bridge embankment are examined.

  3. Processing and properties of large-sized ceramic slabs

    Raimondo, M.; Dondi, M.; Zanelli, C.; Guarini, G.; Gozzi, A.; Marani, F.; Fossa, L.

    2010-07-01

    Large-sized ceramic slabs with dimensions up to 360x120 cm{sup 2} and thickness down to 2 mm are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites). Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD) and microstructural (SEM) viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated facades, tunnel coverings, insulating panelling), indoor furnitures (table tops, doors), support for photovoltaic ceramic panels. (Author) 24 refs.

  4. Processing and properties of large-sized ceramic slabs

    Raimondo, M.; Dondi, M.; Zanelli, C.; Guarini, G.; Gozzi, A.; Marani, F.; Fossa, L.

    2010-01-01

    Large-sized ceramic slabs with dimensions up to 360x120 cm 2 and thickness down to 2 mm are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites). Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD) and microstructural (SEM) viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated facades, tunnel coverings, insulating panelling), indoor furnitures (table tops, doors), support for photovoltaic ceramic panels. (Author) 24 refs.

  5. Analysis and design of composite slab by varying different parameters

    Lambe, Kedar; Siddh, Sharda

    2018-03-01

    Composite deck slabs are in demand because of its faster, lighter and economical construction work. Composite slab consists of cold formed deck profiled sheet and concrete either lightweight or normal. Investigation of shear behaviour of the composite slab is very complex. Shear bond strength depends on the various parameter such as a shape of sheeting, a thickness of the sheet, type of embossment and its frequency of use, shear stiffener or intermediate stiffener, type of load, an arrangement of load, length of shear span, the thickness of concrete and support friction etc. In present study finite element analysis is carried out with ABAQUS 6.13, a simply supported composite slab is considered for the investigation of the shear bond behaviour of the composite slab by considering variation in three different parameters, the shape of a sheet, thickness of sheet and shear span. Different shear spans of two different shape of cold formed deck profiled sheet i.e. with intermediate stiffeners and without intermediate stiffeners are considered with two different thicknesses (0.8 mm and 1.2 mm) for simulation. In present work, simulation of models has done for static loading with 20 mm mesh size is considered.

  6. Sub-wavelength grating mode transformers in silicon slab waveguides.

    Bock, Przemek J; Cheben, Pavel; Schmid, Jens H; Delâge, André; Xu, Dan-Xia; Janz, Siegfried; Hall, Trevor J

    2009-10-12

    We report on several new types of sub-wavelength grating (SWG) gradient index structures for efficient mode coupling in high index contrast slab waveguides. Using a SWG, an adiabatic transition is achieved at the interface between silicon-on-insulator waveguides of different geometries. The SWG transition region minimizes both fundamental mode mismatch loss and coupling to higher order modes. By creating the gradient effective index region in the direction of propagation, we demonstrate that efficient vertical mode transformation can be achieved between slab waveguides of different core thickness. The structures which we propose can be fabricated by a single etch step. Using 3D finite-difference time-domain simulations we study the loss, polarization dependence and the higher order mode excitation for two types (triangular and triangular-transverse) of SWG transition regions between silicon-on-insulator slab waveguides of different core thicknesses. We demonstrate two solutions to reduce the polarization dependent loss of these structures. Finally, we propose an implementation of SWG structures to reduce loss and higher order mode excitation between a slab waveguide and a phase array of an array waveguide grating (AWG). Compared to a conventional AWG, the loss is reduced from -1.4 dB to < -0.2 dB at the slab-array interface.

  7. Dynamics of subduction, accretion, exhumation and slab roll-back: Mediterranean scenarios

    Tirel, C.; Brun, J.; Burov, E. B.; Wortel, M. J.; Lebedev, S.

    2010-12-01

    A dynamic orogen reveals various tectonic processes brought about by subduction: accretion of oceanic and continental crust, exhumation of UHP-HP rocks, and often, back-arc extension. In the Mediterranean, orogeny is strongly affected by slab retreat, as in the Aegean and Tyrrhenian Seas. In order to examine the different dynamic processes in a self-consistent manner, we perform a parametric study using the fully coupled thermo-mechanical numerical code PARAFLAM. The experiments reproduce a subduction zone in a slab pull mode, with accretion of one (the Tyrrhenian case) and two continental blocks (the Aegean case) that undergo, in sequence, thrusting, burial and exhumation. The modeling shows that despite differences in structure between the two cases, the deformation mechanisms are fundamentally similar and can be described as follows. The accretion of a continental block at the trench beneath the suture zone begins with its burial to UHP-HP conditions and thrusting. Then the continental block is delaminated from its subducting lithosphere. During the subduction-accretion process, the angle of the subducting slab increases due to the buoyancy of the continental block. When the oceanic subduction resumes, the angle of the slab decreases to reach a steady-state position. The Aegean and Tyrrhenian scenarios diverge at this stage, due naturally to the differences of their accretion history. When continental accretion is followed by oceanic subduction only, the continental block that has been accreted and detached stays at close to the trench and does not undergo further deformation, despite the continuing rollback. The extensional deformation is located further within the overriding plate, resulting in continental breakup and the development of an oceanic basin, as in the Tyrrhenian domain. When the continental accretion is followed first by oceanic subduction and then by accretion of another continental block, however, the evolution of the subduction zone is

  8. Titan Casts Revealing Shadow

    2004-05-01

    A rare celestial event was captured by NASA's Chandra X-ray Observatory as Titan -- Saturn's largest moon and the only moon in the Solar System with a thick atmosphere -- crossed in front of the X-ray bright Crab Nebula. The X-ray shadow cast by Titan allowed astronomers to make the first X-ray measurement of the extent of its atmosphere. On January 5, 2003, Titan transited the Crab Nebula, the remnant of a supernova explosion that was observed to occur in the year 1054. Although Saturn and Titan pass within a few degrees of the Crab Nebula every 30 years, they rarely pass directly in front of it. "This may have been the first transit of the Crab Nebula by Titan since the birth of the Crab Nebula," said Koji Mori of Pennsylvania State University in University Park, and lead author on an Astrophysical Journal paper describing these results. "The next similar conjunction will take place in the year 2267, so this was truly a once in a lifetime event." Animation of Titan's Shadow on Crab Nebula Animation of Titan's Shadow on Crab Nebula Chandra's observation revealed that the diameter of the X-ray shadow cast by Titan was larger than the diameter of its solid surface. The difference in diameters gives a measurement of about 550 miles (880 kilometers) for the height of the X-ray absorbing region of Titan's atmosphere. The extent of the upper atmosphere is consistent with, or slightly (10-15%) larger, than that implied by Voyager I observations made at radio, infrared, and ultraviolet wavelengths in 1980. "Saturn was about 5% closer to the Sun in 2003, so increased solar heating of Titan may account for some of this atmospheric expansion," said Hiroshi Tsunemi of Osaka University in Japan, one of the coauthors on the paper. The X-ray brightness and extent of the Crab Nebula made it possible to study the tiny X-ray shadow cast by Titan during its transit. By using Chandra to precisely track Titan's position, astronomers were able to measure a shadow one arcsecond in

  9. Construction of foundation slab of Temelin reactor building

    Lebr, P.; Vyleta, M.

    1988-01-01

    The concreting is described of the foundation slab under the WWER-1000 reactor in the Temelin nuclear power plant. The slab area is 68x68 m and thickness 2.4 m. For ease of concreting, the slab was divided in 12 blocks with vertical partition walls of steel mesh. The total thickness was concreted in three stages in which the partial thicknesses slightly differed for operating reasons. The first two partial thicknesses were concreted in layers of 0.45 m each, the third thickness consisted of two layers of 0.30 m each. The reinforcement was completely cleaned of the concrete residues from the previous stages in the break between the second and the third stages. Totally, 11,050 m 3 concrete were used. Briefly described is quality control during concreting and experiences and recommendations are summed up for other concreting jobs. (Z.M.). 19 figs

  10. Transport of radon through cracks in a concrete slab

    Landman, K A; Cohen, D S

    1983-03-01

    A model involving the use of line sources is developed to describe the transport of radon through the cracks or gaps which appear in concrete slabs used in building foundations. The strength of these sources is determined from the results of the diffusion model proposed by Landman in a previous work. Once the strength of the source is known, additional transport mechanisms can be treated in a simple manner. Pressure differences across the slab and in the underlying soil are discussed. The rate of exhalation through a portion of the cracked slab is determined and compared to the rate of exhalation from the same surface area of bare soil. In typical cases, their ratios vary from 0.25 to 0.50. Therefore, these transport mechanisms account for a larger portion of the levels of radon found in many houses than do previous models.

  11. Criticality of neutron transport in a slab with finite reflectors

    Pao, C.V.

    1978-01-01

    The purpose of this paper is to investigate the subcriticality and the supercriticality for the neutron transport in a slab which is surrounded by two finite reflectors. The mathematical problem is to determine when the coupled boundary-value problem has or has no positive solution. It is shown under some explicit conditions on the material properties of the transport mediums and the size of the slab length that the coupled problem has a unique solution which insures the subcriticality of the system. It is also shown under some different conditions on the same physical quantities that the system cannot have a nonnegative solution when there is an external source, and it only has the trivial solution when there is no source in the system. This conclusion leads to the supercriticality of the system. Both upper and lower bounds for the critical length of the slab are explicitly given

  12. IMPROVEMENT OF SLAB REHEATING PROCESS AT USIMINAS THROUGH MATHEMATICAL SIMULATION

    Antônio Adel dos Santos

    2012-09-01

    Full Text Available Basic characteristics and application examples of the mathematical simulator for reheating process in walking-beam type furnaces, that has been developed and applied to Usiminas plate mill line at Ipatinga, are shown in this paper. This is a bi-dimensional mathematical model solved by the finite volume method, validated by temperature measurements inside the slab during heating and coded as a visual tool. Among these applications, the following can be highlighted: (i determination of suitable furnace zone temperatures and residence times for processing steels by accelerated cooling technology; (ii determination of slab average temperature at discharging as well as at each zone exit, supplying data to be fed to the automation system at the comissioning stage; (iii analyses of slab thermal distribution through the reheating process, enabling operational optimization

  13. Optimal Material Layout - Applied on Reinforced Concrete Slabs

    Dollerup, Niels; Jepsen, Michael S.; Damkilde, Lars

    2015-01-01

    This paper introduces a general, finite-element-based optimisation tool for improving the material layout of concrete structures. The application presented is general and exemplified by material optimisation of reinforced concrete slabs. By utilising the optimisation tool, it is possible to deter......This paper introduces a general, finite-element-based optimisation tool for improving the material layout of concrete structures. The application presented is general and exemplified by material optimisation of reinforced concrete slabs. By utilising the optimisation tool, it is possible...... to determine the optimal material layout of a slab in the ultimate load state, based on simple inputs such as outer geometry, boundary conditions, multiple load cases and design domains. The material layout of the optimal design can either be fully orthotropic or isotropic, or a combination with a predefined...

  14. Fire resistance of extruded hollow-core slabs

    Hertz, Kristian Dahl; Giuliani, Luisa; Sørensen, Lars Schiøtt

    2016-01-01

    Prefabricated extruded hollow-core slabs are preferred building components for floor structures in several countries. It is therefore important to be able to document the fire resistance of these slabs proving fulfilment of standard fire resistance requirements of 60- and 120 minutes found in most...... a standard fire test and from a thorough examination of the comprehensive test documentation available on fire exposed hollow-core slabs. Mechanisms for loss of load-bearing capacity are clarified, and evidence of the fire resistance is found. For the first time the mechanisms responsible for loss of load......-bearing capacity are identified and test results and calculation approach are for the first time Applied in accordance with each other for assessment of fire resistance of the structure....

  15. Microinstabilities in a radially contracting inhomogeneous cylindrical plasma slab

    Deutsch, R.; Kaeppeler, H.J.

    1980-07-01

    In order to study the development of microinstabilities in a collapsing cylindrical plasma sheath, corresponding to the situations in a z-pinch or a plasma focus, the dispersion relation for electromagnetic perturbations is derived with the aid of a newly established slab-model for an inhomogeneous, radially contracting plasma. In contrast to previously used slab-models, the orientation of the electric field is in direction of the cylinder axis and the azimuthal magnetic field is induced by the current flowing through the cylindrical plasma slab. The Vlasov equation is used together with the Krook collision term in order to include the influence of collisions. The results of this theory presented in this report will be used to calculate the growth of drift instabilities in the compression phase of a plasma focus, and shall serve as a basis for further development of a more general dispersion relation including runaway-effects. (orig.)

  16. Cost Effectiveness of Precast Reinforced Concrete Roof Slabs

    Parskiy, N. D.; Molodtsov, M. V.; Molodtsova, V. E.

    2017-11-01

    Engineers always seek to free interior space from intermediate supporting elements. Nowadays plants, being at the forefront of technology, produce a new generation of exclusive patented prefabricated reinforced concrete elements with a high load-bearing capacity, excellent heat resistance characteristics combined with the aesthetics and beauty. It is a system of Seagull Gabbiano prestressed roof slabs for the spans of 12m - 40m. The article shows the advantages of the Seagull slabs over conventional precast reinforced concrete and metal roof trusses. It also gives the analysis of the technical and economic indices of design and construction of a building with the Seagull slabs depending on the size of spans to cover. The use of structural systems with increased spans allows for the modern buildings and structures of prefabricated reinforced concrete with enhanced functionality and aesthetics alongside with a wide range of planning solutions.

  17. First-principles approach for superconducting slabs and heterostructures

    Csire, Gabor [Wigner Research Centre for Physics, Budapest (Hungary)

    2016-07-01

    We present a fully ab-initio method to calculate the transition temperature for superconducting slabs and heterostructures. In the case of thin superconductor layers the electron-phonon interaction may change significantly. Therefore we calculate the layer dependent phonon spectrum to determine the layer dependence of the electron-phonon coupling for such systems. The phonon spectrum is than coupled to the Kohn-Sham-Bogoliubov-de Gennes equation via the McMillan-Hopfield parameter, and it is solved self-consistently. The theory is applied to niobium slabs and niobium-gold heterostructures. Based on these calculations we investigate both the dependence of the superconducting transition temperature on the thickness of superconducting slabs and the inverse proximity effect observed in thin superconducting heterostructures.

  18. Why and Where do Large Shallow Slab Earthquakes Occur?

    Seno, T.; Yoshida, M.

    2001-12-01

    Within a shallow portion (20-60 km depth) of subducting slabs, it has been believed that large earthquakes seldom occur because the differential stress is generally expected to be low between bending at the trench-outer rise and unbending at the intermediate-depth. However, there are several regions in which large ( M>=7.0 ) earthquakes, including three events early in this year, have occurred in this portion. Searching such events from published individual studies and Harvard University centroid moment tensor catalogue, we find nineteen events in eastern Hokkaido, Kyushu-SW Japan, Mariana, Manila, Sumatra, Vanuatu, Chile, Peru, El Salvador, Mexico, and Cascadia. Slab stresses revealed from the mechanism solutions of those large events and smaller events are tensional in a slab dip direction. However, ages of the subducting oceanic plates are generally young, which denies a possibility that the slab pull works as a cause. Except for Manila and Sumatra, the stresses in the overriding plates are characterized by the change in {σ }Hmax direction from arc-parallel in the back-arc to arc-perpendicular in the fore-arc, which implies that a horizontal stress gradient exists in the across-arc direction. Peru and Chile, where the back-arc is compressional, can be categorized into this type, because a horizontal stress gradient exists over the continent from tension in east to compression in the west. In these regions, it is expected that mantle drag forces are operating beneath the upper plates, which drive the upper plates to the trenchward overriding the subducting oceanic plates. Assuming that the mantle drag forces beneath the upper plates originate from the mantle convection currents or upwelling plumes, we infer that the upper plates driven by the convection suck the oceanic plates, making the shallow portion of the slabs in extra-tension, thus resulting in the large shallow slab earthquakes in this tectonic regime.

  19. First wall fusion blanket temperature variation - slab geometry

    Fillo, J.A.

    1978-01-01

    The first wall of a fusion blanket is approximated by a slab, with the surface facing the plasma subjected to an applied heat flux, while the rear surface is convectively cooled. The relevant parameters affecting the heat transfer during the early phases of heating as well as for large times are established. Analytical solutions for the temperature variation with time and space are derived. Numerical calculations for an aluminum and stainless steel slab are performed for a wall loading of 1 MW(th)/m 2 . Both helium and water cooling are considered. (Auth.)

  20. Simulation of curing of a slab of rubber

    Abhilash, P.M.; Kannan, K.; Varkey, Bijo

    2010-01-01

    The objective of the present work is to predict the degree of curing for a rectangular slab of rubber, which was subjected to non-uniform thermal history. As the thermal conductivity of rubber is very low, the temperature gradient across a slab is quite large, which leads to non-uniform vulcanization, and hence non-uniform mechanical properties-an inhomogeneous material. Since curing is an exothermic reaction, heat transfer and chemical reactions are solved in a coupled manner. The effect of heat generation on curing is also discussed.

  1. Concrete mixtures with high-workability for ballastless slab tracks

    Olga Smirnova

    2017-10-01

    Full Text Available The concrete track-supporting layer and the monolithic concrete slab of ballastless track systems are made in-situ. For this reason the concrete mixtures of high workability should be used. Influence of the sand kind, the quartz microfiller fineness and quantity as well as quantity of superplasticizer on workability of fresh concrete and durability of hardened concrete is shown. The compositions of the high-workability concrete mixtures with lower consumption of superplasticizer are developed. The results of the research can be recommended for high performance concrete of ballastless slab track.

  2. Seismic Behaviour of Masonry Vault-Slab Structures

    Chesi, Claudio; Butti, Ferdinando; Ferrari, Marco

    2008-01-01

    Spandrel walls typically play a structural role in masonry buildings, transferring load from a slab to the supporting vault. Some indications are given in the literature on the behaviour of spandrels under the effect of vertical loads, but little attention is given to the effect coming from lateral forces acting on the building. An opportunity to investigate this problem has come from the need of analyzing a monumental building which was damaged by the Nov. 24, 2004 Val Sabbia earthquake in the north of Italy. The finite element model set up for the analysis of the vault-spandrel-slab system is presented and the structural role resulting for the spandrels is discussed

  3. Simulation of curing of a slab of rubber

    Abhilash, P.M. [Department of Mechanical Engineering, IIT Madras, Chennai 600036 (India); Kannan, K., E-mail: krishnakannan@iitm.ac.i [Department of Mechanical Engineering, IIT Madras, Chennai 600036 (India); Varkey, Bijo [Advanced Design Department, MRF Ltd., Chennai 600019 (India)

    2010-04-15

    The objective of the present work is to predict the degree of curing for a rectangular slab of rubber, which was subjected to non-uniform thermal history. As the thermal conductivity of rubber is very low, the temperature gradient across a slab is quite large, which leads to non-uniform vulcanization, and hence non-uniform mechanical properties-an inhomogeneous material. Since curing is an exothermic reaction, heat transfer and chemical reactions are solved in a coupled manner. The effect of heat generation on curing is also discussed.

  4. Resonance-enhanced optical forces between coupled photonic crystal slabs.

    Liu, Victor; Povinelli, Michelle; Fan, Shanhui

    2009-11-23

    The behaviors of lateral and normal optical forces between coupled photonic crystal slabs are analyzed. We show that the optical force is periodic with displacement, resulting in stable and unstable equilibrium positions. Moreover, the forces are strongly enhanced by guided resonances of the coupled slabs. Such enhancement is particularly prominent near dark states of the system, and the enhancement effect is strongly dependent on the types of guided resonances involved. These structures lead to enhancement of light-induced pressure over larger areas, in a configuration that is directly accessible to externally incident, free-space optical beams.

  5. Geometrical optics of dense aerosols: forming dense plasma slabs.

    Hay, Michael J; Valeo, Ernest J; Fisch, Nathaniel J

    2013-11-01

    Assembling a freestanding, sharp-edged slab of homogeneous material that is much denser than gas, but much more rarefied than a solid, is an outstanding technological challenge. The solution may lie in focusing a dense aerosol to assume this geometry. However, whereas the geometrical optics of dilute aerosols is a well-developed field, the dense aerosol limit is mostly unexplored. Yet controlling the geometrical optics of dense aerosols is necessary in preparing such a material slab. Focusing dense aerosols is shown here to be possible, but the finite particle density reduces the effective Stokes number of the flow, a critical result for controlled focusing.

  6. 18th national meeting for energy saving promotion (prize winning case awarded by Minstry of International Trade and Industry). ; Optimization of additive carrying argon gas in continuous casting. Dai 18 kai sho energy suishin zenkoku taikai (tsusho sangyo daijinsho jusho jirei). ; Renzoku chuzo ni okeru tenkazai hansoyo argon gas no saitekika

    1993-01-30

    An optimal amount of argon gas carrying CaSi additive particles was discovered in a continuous casting process and a stable operation method was established to conserve energy and cost. CaSi particles are added into molten steel to prevent steel materials from cracking, and argon gas is used in carrying the CaSi particles to prevent oxygen and nitrogen from mixing into the molten steel. The proposed modification plan intends to use the existing facilities up to the seal rotary machine, and to reduce the size and length of the carrying pipes thereafter, the length of the flexible tubes, and the size of the booster. A verification test was carried out. As a result of measuring the CaSi particle scattering distribution, it was found that an in-pipe flow velocity of 25 m/s produces a narrow scattering distribution and has the particles impinge on the molten steel dropping position concentratedly. It was also learned that the in-pipe flow velocity of 25 m/s can increase the solid-air ratio to 0.81 to 1.21. Operations of the modified machine reduced the argon gas amount by 5.2 m[sup 3]N/min (reduction rate of 61%) and realized stabler CaSi particle injection which improved the Ca yield by 9.4%. 14 figs., 7 tabs.

  7. Phase Transformations in Cast Duplex Stainless Steels

    Kim, Yoon-Jun [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as σ and χ can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (σ + χ) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, σ was stabilized with increasing Cr addition and χ by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by

  8. Behavior of hybrid high-strength fiber reinforced concrete slab-column connections under the effect of high tempera

    Reham H. Ahmed

    2016-04-01

    Full Text Available Concrete can be modified to perform in a more ductile form by the addition of randomly distributed discrete fibers in the concrete matrix. The combined effect of the addition of two types of fibers (steel fiber and polypropylene fiber with different percentages to concrete matrix, which is called hybrid effect is currently under investigation worldwide. The current research work presents the conducted experimental program to observe the behavior of hybrid high strength reinforced concrete slab-column connections under the effect of high temperature. For this purpose, ten slab-column connections were casted and tested. The experimental program was designed to investigate the effect of different variables such as concrete mixture, column location and temperature fighting system. All specimens were exposed to a temperature of 500 °C for duration of two hours. To observe the effect of each variable, specimens were divided into four groups according to the studied parameters. The test results revealed that using hybrid high strength concrete HFHSC produced more strength in punching failure compared with high strength concrete HSC when exposed to elevated temperature. Fighting by air had higher initial crack load compared with that for without fighting and fighting by water. On the other hand, fighting by water decreased the ultimate load.

  9. Influence of formwork surface on the orientation of steel fibres within self-compacting concrete and on the mechanical properties of cast structural elements

    Svec, Oldrich; Zirgulis, Giedrius; Bolander, John E.

    2014-01-01

    The influences of formwork surface on the final orientation of steel fibres immersed in self-compacting concrete and on the resulting mechanical response of the cast structural elements are investigated. Experimental observations of fibre orientation within cast slabs, obtained via computed...... as input to the lattice model. Through comparisons with the experimental data, it is shown that these simulations correctly predict the phenomena of interest. We conclude the paper by highlighting a relationship between the number and orientation of the immersed steel fibres crossing the fracture plane...

  10. Esthetic modification of cast dental-ceramic restorations.

    Campbell, S D

    1990-01-01

    The advantages and disadvantages of conventional opaque substructures (eg, metal ceramic restorations) used for creating esthetic complete crown restorations are reviewed, and the esthetic advantages of veneering a translucent crown (Dicor) are considered. An appropriate aluminous veneering porcelain was identified (Vitadur Veneer). This veneer porcelain was chosen to match the thermal coefficient of expansion of the cast glass-ceramic substructure. A flexural strength study was then completed and it showed no difference in the strength of the veneered and nonveneered translucent cast glass-ceramic specimens. Scanning electron microscopy revealed that the interface between the porcelain veneer and cast glass-ceramic substructure had no visible porosity and resulted in a continuous-appearing structure. Potential coping designs, as well as the clinical applications and ramifications of this modified crown, are discussed.

  11. CAST Physics Proposal to SPSC

    CAST, Collaboration

    2011-01-01

    The CAST experiment has the potential to search for solar axions (dark matter particle candidates) or other particles with similar coupling. E.g., paraphtons (Hidden Sector), chameleons (dark energy), while considering the possibility whether CAST could be transformed to an antenna for relic axions with rest mass up to 0.1 to 1meV. While axion searches suggest detectors with lower background, paraphoton and chameleon searches require detectors with sub-keV threshold energy and the use of transparent windows in front of the Micromegas detectors, which cover 3 out of the 4 CAST magnet exits. Ongoing theoretical estimates and experimental investigations will define the priorities of the suggested 4 physics items of this proposal for the period 2012-2014.

  12. Titanium Aluminide Casting Technology Development

    Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander

    2017-12-01

    Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

  13. Role of the preliminary heat treatment in anisothermic eutectoid change of the cast iron

    T. Szykowny

    2011-07-01

    Full Text Available Preliminary heat treatment, preceding continuous cooling of the iron casting, assumed in the research, complies with the applied in prac- tice single normalization, double normalization or normalization with slow cooling. In each of these cases continuous cast iron cooling has been begun from the same temperature 925°C. CCT diagrams have been made with use of metallographic method. The mechanism, kinet- ics and the final structure of eutectoid change of the cast iron after such treatment have been traced.

  14. Constitutive behavior of as-cast AA1050, AA3104, and AA5182

    van Haaften, W. M.; Magnin, B.; Kool, W. H.; Katgerman, L.

    2002-07-01

    Recent thermomechanical modeling to calculate the stress field in industrially direct-chill (DC) cast-aluminum slabs has been successful, but lack of material data limits the accuracy of these calculations. Therefore, the constitutive behavior of three aluminum alloys (AA1050, AA3104, and AA5182) was determined in the as-cast condition using tensile tests at low strain rates and from room temperature to solidus temperature. The parameters of two constitutive equations, the extended Ludwik equation and a combination of the Sellars-Tegart equation with a hardening law, were determined. In order to study the effect of recovery, the constitutive behavior after prestraining at higher temperatures was also investigated. To evaluate the quantified constitutive equations, tensile tests were performed simulating the deformation and cooling history experienced by the material during casting. It is concluded that both constitutive equations perform well, but the combined hardening-Sellars-Tegart (HST) equation has temperature-independent parameters, which makes it easier to implement in a DC casting model. Further, the deformation history of the ingot should be taken into account for accurate stress calculations.

  15. Study of global stability of tall buildings with prestressed slabs

    L. A. Feitosa

    Full Text Available The use of prestressed concrete flat slabs in buildings has been increasing in recent years in the Brazilian market. Since the implementation of tall and slender buildings a trend in civil engineering and architecture fields, arises from the use of prestressed slabs a difficulty in ensuring the overall stability of a building without beams. In order to evaluate the efficiency of the main bracing systems used in this type of building, namely pillars in formed "U" in elevator shafts and stairs, and pillars in which the lengths are significantly larger than their widths, was elaborated a computational models of fictional buildings, which were processed and analyzed using the software CAD/TQS. From the variation of parameters such as: geometry of the pillars, thick slabs, characteristic strength of the concrete, reduceofthe coefficient of inertia for consideration of non-linearities of the physical elements, stiffness of the connections between slabs and pillars, among others, to analyze the influence of these variables on the overall stability of the building from the facing of instability parameter Gama Z, under Brazilian standard NBR 6118, in addition to performing the processing of building using the P-Delta iterative calculation method for the same purpose.

  16. Parametric excitation of drift waves in a sheared slab geometry

    Vranjes, J.; Weiland, J.

    1992-01-01

    The threshold for parametric excitation of drift waves in a sheared slab geometry is calculated for a pump wave that is a standing wave along the magnetic field, using the Hasegawa-Mima nonlinearity. The shear damping is counteracted by the parametric coupling and the eigenvalue problem is solved analytically using Taylor's strong coupling approximation. (au)

  17. Criticality Benchmark Analysis of Water-Reflected Uranium Oxyfluoride Slabs

    Marshall, Margaret A.; Bess, John D.

    2009-01-01

    A series of twelve experiments were conducted in the mid 1950's at the Oak Ridge National Laboratory Critical Experiments Facility to determine the critical conditions of a semi-infinite water-reflected slab of aqueous uranium oxyfluoride (UO2F2). A different slab thickness was used for each experiment. Results from the twelve experiment recorded in the laboratory notebook were published in Reference 1. Seven of the twelve experiments were determined to be acceptable benchmark experiments for the inclusion in the International Handbook of Evaluated Criticality Safety Benchmark Experiments. This evaluation will not only be available to handbook users for the validation of computer codes and integral cross-section data, but also for the reevaluation of experimental data used in the ANSI/ANS-8.1 standard. This evaluation is important as part of the technical basis of the subcritical slab limits in ANSI/ANS-8.1. The original publication of the experimental results was used for the determination of bias and bias uncertainties for subcritical slab limits, as documented by Hugh Clark's paper 'Subcritical Limits for Uranium-235 Systems'.

  18. Bayesian Inference for Structured Spike and Slab Priors

    Andersen, Michael Riis; Winther, Ole; Hansen, Lars Kai

    2014-01-01

    Sparse signal recovery addresses the problem of solving underdetermined linear inverse problems subject to a sparsity constraint. We propose a novel prior formulation, the structured spike and slab prior, which allows to incorporate a priori knowledge of the sparsity pattern by imposing a spatial...

  19. Empirical Strengths of Concrete Roof Slabs After 34 Years Service ...

    The results were compared with those from standard compressive strength machine in the laboratory, and subjected to statistical analysis. The final results showed that the lowest slab compressive strength was 14 N/mm2 below the minimum concrete grade of 25N/mm2; and percentage defective was 29.5% more than the ...

  20. Tensor-guided fitting of subduction slab depths

    Bazargani, Farhad; Hayes, Gavin P.

    2013-01-01

    Geophysical measurements are often acquired at scattered locations in space. Therefore, interpolating or fitting the sparsely sampled data as a uniform function of space (a procedure commonly known as gridding) is a ubiquitous problem in geophysics. Most gridding methods require a model of spatial correlation for data. This spatial correlation model can often be inferred from some sort of secondary information, which may also be sparsely sampled in space. In this paper, we present a new method to model the geometry of a subducting slab in which we use a data‐fitting approach to address the problem. Earthquakes and active‐source seismic surveys provide estimates of depths of subducting slabs but only at scattered locations. In addition to estimates of depths from earthquake locations, focal mechanisms of subduction zone earthquakes also provide estimates of the strikes of the subducting slab on which they occur. We use these spatially sparse strike samples and the Earth’s curved surface geometry to infer a model for spatial correlation that guides a blended neighbor interpolation of slab depths. We then modify the interpolation method to account for the uncertainties associated with the depth estimates.

  1. Some consequences of the subduction of young slabs

    England, P.; Wortel, R.

    The negative buoyancy force exerted by a subducting oceanic slab depends on its descent velocity, and strongly on its age. For lithosphere close to thermal equilibrium, this force dominates by a large margin the resisting forces arising from friction on the plate boundary and compositional buoyancy.

  2. Fringe integral equation method for a truncated grounded dielectric slab

    Jørgensen, Erik; Maci, S.; Toccafondi, A.

    2001-01-01

    The problem of scattering by a semi-infinite grounded dielectric slab illuminated by an arbitrary incident TMz polarized electric field is studied by solving a new set of “fringe” integral equations (F-IEs), whose functional unknowns are physically associated to the wave diffraction processes...

  3. Use of fiber reinforced concrete for concrete pavement slab replacement.

    2014-03-01

    Unlike ordinary concrete pavement, replacement concrete slabs need to be open to traffic within 24 hours (sooner in : some cases). Thus, high early-strength concrete is used; however, it frequently cracks prematurely as a result of high : heat of hyd...

  4. Behavior of the equivalent slab thickness over three European stations

    Mosert, M.; Magdaleno, S.; Burešová, Dalia; Altadill, D.; Gende, M.; Gularte, E.; Scida, L.

    2013-01-01

    Roč. 51, č. 4 (2013), s. 677-682 ISSN 0273-1177 Institutional support: RVO:68378289 Keywords : Ionospheric slab thickness * F2-layer peak * TEC * European stations Subject RIV: DG - Athmosphere Sciences, Meteorology Impact factor: 1.238, year: 2013 http://www.sciencedirect.com/science/article/pii/S0273117712003754

  5. Neutron flux in a periodical slab geometry (1960)

    Lamare, J. de; Mathelot, P.; Cadhilac, M.

    1960-01-01

    In the present report, we explain an original method to perform exact calculations of neutron flux in either of two geometries: a slab surrounded by an infinite multiplying medium or a periodical, one dimensional array of two different media. (author) [fr

  6. Alternative and cost-effective bridge approach slabs.

    2010-10-01

    The primary objectives of the proposed project are to investigate the causes for any bumps at the end of the bridge approach slab : and to develop remedial measures or alternative designs for a replacement. It is clear that the problem stems from geo...

  7. A differentiated plane wave: its passage through a slab

    Hannay, J H; Nye, J F

    2013-01-01

    Differentiating a monochromatic uniform plane electromagnetic wavefield with respect to its direction produces, from a field that is completely lacking in localized specific features, one that contains a straight vortex-like line, a ‘C-line’ of defined circular polarization. There is also a second separate C-line of opposite handedness; indeed, in a sense, a straight line of every polarization is realized. Because of its primitive construction it is analytically simple to study the passage of a differentiated wave obliquely through a plane interface into a medium of different refractive index, to trace its C-line. This was done in an earlier paper. Here we extend the method to passage through a parallel-sided transparent slab. There are multiple reflections within the slab, as in a Fabry–Pérot interferometer. The exiting wave, as a single differentiated plane wave, has a straight oblique C-line. Inside the slab, and in front of it, there is wave interference. The result is a coiled, helix-like, C-line in front of the slab and another inside it. The two coils wrap around separate hyperboloids of one sheet, like cooling towers. The emerging straight C-line is shifted (with respect to a C-line in a notional undisturbed incident plane wave) both in the plane of incidence and transversely to it, and the second C-line behaves similarly. The analysis is exact and could be extended in a straightforward way to a general stratified medium. (paper)

  8. Structural response of reinforced concrete slabs to impulsive loads

    Florence, A.L.

    1977-01-01

    The structure treated here is a clamped circular slab of reinforced concrete. The loading is a rectangular pulse uniformly distributed over a central area. The practical value of this problem is that it probably represents a most severe loading case for bending response among more realistic cases, because it replaces the local loaded area with a circular area at the slab center, and because it replaces the pulse with a rectangular pulse of the same peak pressure and impulse. In the theoretical treatment the pulse is assumed to produce plastic deformations large enough to neglect elastic deformation but small enough to neglect membrane action. Yielding of the reinforced concrete slab is assumed to be governed by the Johansen criterion and the associated flow rule. For simplicity, the analysis is restricted to isotropic slabs with top and bottom steel reinforcement arranged to provide the same yield moment magnitude for positive and negative curvature changes. A consequence of the assumed rigid-perfectly plastic behavior is that the deformation modes may be considered as simple mechanism governed by a yield circle. Moreover, the yield circle is stationary while the constant pressure is being applied and expands to the support once the pressure is removed. After the yield circle has arrived at the support, the remaining deformation occurs in the static collapse mode. The principal results are explicit simple formulas for permanent central deflection in terms of pressure, duration, loaded area radius, and plate properties (radius, density, yield moment)

  9. Field Enhancement in a Grounded Dielectric Slab by Using a Single Superstrate Layer

    Valagiannopoulos, Constantinos A.; Tsitsas, Nikolaos L.

    2012-01-01

    The addition of a dielectric layer on a slab configuration is frequently utilized in various electromagnetic devices in order to give them certain desired operational characteristics. In this work, we consider a grounded dielectric film-slab, which is externally excited by a normally-incident Gaussian beam. On top of the film-slab, we use an additional suitably selected single isotropic superstrate layer in order to increase the field concentration inside the slab and hence achieve optimal po...

  10. Studi Komparasi Antara Pracetak Masif Dan Fly Slab Studi Kasus : Struktur Gedung Rusunawa Surakarta

    Wirawan, Aria; Wicaksono, Budi; Nuroji, Nuroji; Partono, Windu

    2013-01-01

    Fly slab is one of the precast concrete slab technological development that has been researched and patented by Ir . Sulistyana in 2011. The concept is how to reduce the mass of precast concrete slab with makes ribs on the concrete slab. To minimize the volume of concrete plate and while maintaining tensile area to makes the style transfer mechanism of concrete to reinforcement or otherwise, are expected to reduce the mass of the structure without reducing strength.Comparative study will be c...

  11. Self-shielding for thick slabs in a converging neutron beam

    Mildner, D F R

    1999-01-01

    We have previously given a correction to the neutron self-shielding for a thin slab to account for the increased average path length through the slab when irradiated in a converging neutron beam. This expression overstates the case for the self-shielding for a thick (or highly absorbing) slab. We give a better approximation to the increase in effective shielding correction for a slab placed in a converging neutron beam. It is negligible at large absorption mean free paths. (author)

  12. Slab melting and magma formation beneath the southern Cascade arc

    Walowski, Kristina J.; Wallace, Paul J.; Clynne, Michael A.; Rasmussen, D.J.; Weis, D.

    2016-01-01

    The processes that drive magma formation beneath the Cascade arc and other warm-slab subduction zones have been debated because young oceanic crust is predicted to largely dehydrate beneath the forearc during subduction. In addition, geochemical variability along strike in the Cascades has led to contrasting interpretations about the role of volatiles in magma generation. Here, we focus on the Lassen segment of the Cascade arc, where previous work has demonstrated across-arc geochemical variations related to subduction enrichment, and H-isotope data suggest that H2O in basaltic magmas is derived from the final breakdown of chlorite in the mantle portion of the slab. We use naturally glassy, olivine-hosted melt inclusions (MI) from the tephra deposits of eight primitive (MgO>7 wt%) basaltic cinder cones to quantify the pre-eruptive volatile contents of mantle-derived melts in this region. The melt inclusions have B concentrations and isotope ratios that are similar to mid-ocean ridge basalt (MORB), suggesting extensive dehydration of the downgoing plate prior to reaching sub-arc depths and little input of slab-derived B into the mantle wedge. However, correlations of volatile and trace element ratios (H2O/Ce, Cl/Nb, Sr/Nd) in the melt inclusions demonstrate that geochemical variability is the result of variable addition of a hydrous subduction component to the mantle wedge. Furthermore, correlations between subduction component tracers and radiogenic isotope ratios show that the subduction component has less radiogenic Sr and Pb than the Lassen sub-arc mantle, which can be explained by melting of subducted Gorda MORB beneath the arc. Agreement between pMELTS melting models and melt inclusion volatile, major, and trace element data suggests that hydrous slab melt addition to the mantle wedge can produce the range in primitive compositions erupted in the Lassen region. Our results provide further evidence that chlorite-derived fluids from the mantle portion of the

  13. Slabs and plumes crossing a broad density/viscosity discontinuity in the mid lower mantle (Invited)

    Morra, G.; Yuen, D. A.; Cammarano, F.

    2010-12-01

    The depth-dependence of the viscosity is not well constrained by observations alone. Non-monotonic viscosity profiles have been often proposed in the past and are in the range of possible solutions. Such viscosity structures find new vigor on the light of recent discoveries of iron-spin transition in mantle minerals and their consequences on seismic interpretation [1] and dynamical evolution of the mantle. Using the recently introduced Multipole-Accelerated Boundary Element Method, we study the entire space of possible models of plumes and slabs crossing a broad region where mantle viscosity and/or density are non-monotonic [2]. The viscosity peak considered are 1, to 100 times then the rest of the mantle, while the density step considered is 0 to 2% different from the adiabatic profile. We identify the critical viscosity and density profiles that produce stalling or penetration of slabs and the continuous or intermittent penetration of plumes through the mid lower mantle. Based on our results, we envisage possible dynamic scenarios that would separate the mantle in two regions,suggesting a long term bifurcation originating, probably, from the spin transition itself. References: [1] Cammarano, F.; Marquardt, H.; Speziale, S.; Tackley, P. J., 2010, Role of iron-spin transition in ferropericlase on seismic interpretation: A broad thermochemical transition in the mid mantle? Geophysical Research Letters, Volume 37, Issue 3, CiteID L03308 [2] G. Morra, D. A. Yuen, L. Boschi, P. Chatelain, P. Koumoutzakos and P. Tackley, 2010, The fate of the slabs interacting with a smooth viscosity discontinuity in the mid lower mantle, Physics of the Earth and Planetary Interiors, Volume 180, Issues 3-4, 271-282, doi:10.1016/j.pepi.2010.04.001

  14. Evaluation of solid–liquid interface profile during continuous casting ...

    Unknown

    using numerical methods. The characteristic feature of any phase change problem is the coupling of thermal fields in the different phases with free and moving boundaries that not only separate each phase, but also dynamically evolve in transient cases. The free surface and propagating phase front make such problems ...

  15. Analysis of the quality renovated continuous steel casting roller

    The experiments have confirmed that parameters used are suitable for studying ... Low-cycle fatigue causes depletion of plastic deformation and fatigue .... lows in duration of a few hours and consequently slow cooling in isothermal wrap.

  16. Analisis Perbandingan Material Slab Beton Pada Perkerasan Apron Dengan Menggunakan Program Bantu Elemen Hingga

    Hendrawan Setyo Warsito

    2016-04-01

    Full Text Available Kekuatan slab beton sangat dipengaruhi oleh jenis material yang dipakai. Jenis material yang dimaksud adalah material beton dengan menggunakan PC (Portland Cement dan penggunaan geopolimer dalam komposisi campuran slab beton. Beton geopolimer merupakan beton yang ramah lingkungan. Permasalahan lain yang timbul adalah letak roda pesawat tidak selalu berada pada titik yang sama disuatu permukaan slab beton apron. Pada tugas akhir ini dimaksudkan untuk menganalisis suatu slab beton yang dibebani roda pesawat dengan campuran variasi material beton dan variasi letak roda pesawat pada slab beton dengan program bantu metode elemen hingga. Dengan data pergerakan pesawat, spesifikasi apron bandara Juanda kondisi eksisting. Dilakukan perhitungan tebal slab beton menggunakan software FAARFIELD dan diperoleh tebal slab beton sebesar 442,5 mm. Dari analisis program bantu elemen hingga dapat diperoleh tegangan pada slab beton yang ditimbulkan oleh pembebanan roda pesawat. Hasil validasi dari analisis tegangan menggunakan program bantu elemen hingga dengan analisis Westergaard yaitu memiliki nilai tegangan yang hampir sama pada ketebalan slab beton 450mm. Nilai tegangan tiap-tiap material beton menunjukan nilai tebal slab beton yang diijinkan untuk tipe pesawat tertentu. Dari analisis menggunakan program bantu elemen hingga tebal slab beton yang diijinkan untuk material slab beton PC yaitu sebesar 425mm. Sedangkan untuk material beton geopolimer yaitu sebesar  415 mm.

  17. Numerical Investigation of Slab-Column Connection by Finite Element Method

    Akram, T.; Shaikh, M.A.; Memon, A.A.

    2007-01-01

    The flat slab-on-column construction subjected to high transverse stresses concentrated at the slab-column connection can lead to a non-ductile, sudden and brittle punching failure and results in the accidental collapse of flat slab buildings. The major parameters affecting the slab-column connection are the concrete strength, slab thickness, slab reinforcement and aspect ratio of column. The application of numerical methods based on the finite element theory for solving practical tasks allow to perform virtual testing of structures and explore their behavior under load and other effects in different conditions taking into account the elastic and plastic behavior of materials, appearance and development of cracks and other damages (disintegrations), and finally to simulate the failure mechanism and its consequences. In this study, the models are developed to carry out the finite element analysis of slab- column connection using ADINA (Automatic Dynamic Incremental Nonlinear Analysis) by varying the slab thickness and slab confining reinforcement and to investigate their effect on the deflection and load carrying capacity. Test results indicate that by increasing the slab thickness, the deflection and the load carrying capacity of slab-column connection increases, more over, by increasing the slab confining reinforcement, the deflection decreases where as the load carrying capacity increases. (author)

  18. Cast Care: Do's and Don'ts

    ... al. Cast care. In: Instructions for Sports Medicine Patients. 2nd ed. Philadelphia, Pa.: Saunders Elsevier; 2012. https://www.clinicalkey.com. Accessed Jan. 25, 2018. Pfenninger JL, et al. Casts immobilization and upper extremity splinting. In: Pfenninger and Fowler's ...

  19. The CAST time projection chamber

    Autiero, D; Beltran, B; Carmona, J M; Cebrian, S; Chesi, E; Davenport, M; Delattre, M; Di Lella, L; Formenti, F; Irastorza, I G; Gomez, H; Hasinoff, M; Lakic, B; Luzon, G; Morales, J; Musa, L; Ortiz, A; Placci, A; Rodrigurez, A; Ruz, J; Villar, J A; Zioutas, K

    2007-01-01

    One of the three x-ray detectors of the CERN Axion Solar Telescope (CAST) experiment searching for solar axions is a time projection chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity x-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is set to a safe level during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62%. Shielding has been installed around the detector, lowering the background level to 4.10 x 10 -5 counts cm -2 s -1 keV -1 between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass

  20. Casting Freedom, 1860-1862

    Social Education, 2005

    2005-01-01

    Thomas Crawford, an American Sculptor, created the full-size figure of Freedom in clay. Molds were made, from which a full-size positive plaster model was cast in five main sections. This model is on view today in the basement rotunda of the Russell Senate Office Building. Clark Mills was a self-taught American sculptor with experience in casting…

  1. Shadows Cast on the Screen?

    Jensen, Sisse Siggaard

    cast on the screen. This understanding is questioned with reference to a semiotic understanding of avatars if seen as triadic relationships of sign processes—that is, as something that stands for something for someone. This understanding is exemplified by the case of Thomas and his businessman avatar...

  2. Inoculation Effects of Cast Iron

    E. Fraś

    2012-12-01

    Full Text Available The paper presents a solidification sequence of graphite eutectic cells of A and D types, as well as globular and cementite eutectics. The morphology of eutectic cells in cast iron, the equations for their growth and the distances between the graphite precipitations in A and D eutectic types were analyzed. It is observed a critical eutectic growth rate at which one type of eutectic transformed into another. A mathematical formula was derived that combined the maximum degree of undercooling, the cooling rate of cast iron, eutectic cell count and the eutectic growth rate. One type of eutectic structure turned smoothly into the other at a particular transition rate, transformation temperature and transformational eutectic cell count. Inoculation of cast iron increased the number of eutectic cells with flake graphite and the graphite nodule count in ductile iron, while reducing the undercooling. An increase in intensity of inoculation caused a smooth transition from a cementite eutectic structure to a mixture of cementite and D type eutectic structure, then to a mixture of D and A types of eutectics up to the presence of only the A type of eutectic structure. Moreover, the mechanism of inoculation of cast iron was studied.

  3. Cure shrinkage in casting resins

    Spencer, J. Brock [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-02-01

    A method is described whereby the shrinkage of a casting resin can be determined. Values for the shrinkage of several resin systems in frequent use by Sandia have been measured. A discussion of possible methods for determining the stresses generated by cure shrinkage and thermal contraction is also included.

  4. Developing technological process of obtaining giality casts

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  5. Reducing the Incidence of Cast-related Skin Complications in Children Treated With Cast Immobilization.

    Difazio, Rachel L; Harris, Marie; Feldman, Lanna; Mahan, Susan T

    2017-12-01

    Cast immobilization remains the mainstay of pediatric orthopaedic care, yet little is known about the incidence of cast-related skin complications in children treated with cast immobilization. The purposes of this quality improvement project were to: (1) establish a baseline rate of cast-related skin complications in children treated with cast immobilization, (2) identify trends in children who experienced cast-related skin complications, (3) design an intervention aimed at decreasing the rate of cast-related skin complications, and (4) determine the effectiveness of the intervention. A prospective interrupted time-series design was used to determine the incidence of cast-related skin complications overtime and compare the rates of skin complications before and after an intervention designed to decrease the incidence of cast-related heel complications. All consecutive patients who were treated with cast immobilization from September 2012 to September 2014 were included. A cast-related skin complications data collection tool was used to capture all cast-related skin complications. A high rate of heel events was noted in our preliminary analysis and an intervention was designed to decrease the rate of cast-related skin complications, including the addition of padding during casting and respective provider education. The estimated cast-related skin events rate for all patients was 8.9 per 1000 casts applied. The rate for the total preintervention sample was 13.6 per 1000 casts which decreased to 6.6 in the postintervention sample. When examining the heel-only group, the rate was 17.1 per 1000 lower extremity casts applied in the preintervention group and 6.8 in the postintervention group. Incorporating padding to the heel of lower extremity cast was an effective intervention in decreasing the incidence of cast-related skin complications in patients treated with cast immobilization. Level II.

  6. 14 CFR 29.621 - Casting factors.

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 29.621 Section 29.621... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

  7. High quality steel casting for energy technics

    Schuster, F.; Koefler, G.

    1982-01-01

    The casting of several chromium-molybdenum steels for steam and hydraulic turbines is discussed. Non-destructive testing of the castings is performed demonstrating the safety for use in nuclear technology. The effect of metallurgical parameters on steel casting quality, the heat treatment, and the effect of construction design on costs for fettling and repair weldings are considered. (Auth.)

  8. 14 CFR 25.621 - Casting factors.

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 25.621 Section 25.621... STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings...

  9. 14 CFR 27.621 - Casting factors.

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 27.621 Section 27.621... STANDARDS: NORMAL CATEGORY ROTORCRAFT Design and Construction General § 27.621 Casting factors. (a) General... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

  10. Pressure distribution in centrifugal dental casting.

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing.

  11. A review on air pollution and various dust models for open cast mines in India

    Sangeeth, M.G.; Ahmed, Siraj; Bhagoria, J.L.; Pandit, G.G.

    2010-01-01

    Open cast coal mining continues to create significant environmental problems in India. In particular, this type of mining creates high rates of air pollution SPM, RPM, SO 2 and NO x . In these particulate matter i.e. SPM and RPM is major pollution in the open cast mines. It creates several heath hazards to mine workers and surrounding peoples and high environmental deterioration occurs. Several studies are carried out in the field of air pollution and air quality modeling of open cast projects and many researchers suggested several control measures for the air pollution control in mines. Different dust models FDM, ISC3 are available for prediction and transport of the pollutants. In this paper a review has been studied about air pollution in the open cast mines and dust dispersion models for open cast mines in India. (author)

  12. Tomographic Imaging of the Lesser Antilles Subducted Slab and its Significance for Estimating the Age and Amount of Eastward Motion of the Overriding Caribbean Plate

    Mann, P.; Chen, Y. W.; Wu, J.; Suppe, J.

    2017-12-01

    The idea of a Pacific-derived and eastward-transported Caribbean and Scotia plates was first proposed by J. Tuzo Wilson in 1966. Wilson proposed that the motion of these two, small plates was analogous to "ice rafting" observed on frozen lakes and oceans when a narrow ( 50 m) strip of ice is forced over a lower plate of ice. In the Caribbean the upper plate corresponds to the 750 km-long, north-south length of the Lesser Antilles volcanic arc ranging in thickness from 20-30 km while its subducting plate is Atlantic Cretaceous oceanic crust of 8-10 km thickness and subducting at an angle of 45º to a depth of 300 km into the mantle. We estimated the length of the Lesser Antilles slab from MIT P-wave global tomography (MITP08; Li et al., 2008) and compared to published transects from Utrecht UUP-07 global tomography (van Bentham et al., 2013). The measured slab lengths vary from 1550 km (Utrecht) to 1250 km (MIT). We then unfolded both slabs to the Earth's surface, and used GPlates to restore the leading edge of the Caribbean plate at the time of the Lesser Antilles slab's initial subduction. The Middle Eocene (49 Ma) reconstruction realigns the proto-Lesser Antilles arc and leading edge of the Caribbean plate in a continuous arc with older arc rocks in Cuba. During this Middle Eocene period of abrupt tectonic transition, the Cuban arc segment was terminated on its northeastward path by collision with the Bahama carbonate platform with subsequent reorientation onto its present, east-west path into the central Atlantic Ocean from 49-0 Ma. This collision/plate reorientation event is independently recorded by: 1) a poorly defined Greater Antilles slab seen on tomography that is aligned with the Cuban arc; 2) identical initiation ages of 49 Ma for the Cayman trough pull-apart and the Lesser Antilles slab; and 3) similarity in lengths for the length of the subducted, Lesser Antilles slab ( 1250-1550 km) and the length of the Cayman trough pull-apart basin ( 1100 km). East

  13. Multidisciplinary approach to improve the quality of below-knee plaster casting.

    Williams, John Teudar; Kedrzycki, Marta; Shenava, Yathish

    2018-01-01

    In our trauma unit, we noted a high rate of incorrectly applied below-knee casts for ankle fractures, in some cases requiring reapplication. This caused significant discomfort and inconvenience for patients and additional burden on plaster-room services. Our aim was to improve the quality of plaster casts and reduce the proportion that needed to be reapplied. Our criteria for plaster cast quality were based on the British Orthopaedic Association Casting Standards (2015) and included neutral (plantargrade) ankle position, adequacy of fracture reduction and rate of cast reapplication. Baseline data collection was performed over a 2-month period by two independent reviewers. After distributing findings and presenting to relevant departments, practical casting sessions with orthopaedic technicians were arranged for the multidisciplinary team responsible for casting. This was later supplemented by new casting guidelines in clinical areas and available online. Postintervention data collection was performed over two separate cycles to assess the effect and permanence of intervention. Data from the preintervention period (n=29) showed median ankle position was 32° plantarflexion (PF), with nine (31%) inadequate reductions and six (20%) backslabs reapplied. Following Plan-Do-Study-Act (PDSA) 1, ankle position was significantly improved (median 25° PF), there were fewer inadequate reductions (12%; 2/17) and a lower rate of reapplication (0%; 0/17). After PDSA 2 (n=16), median ankle position was 21° PF, there was one (6%) inadequate reduction and two (12%) reapplications of casts. Following implementation of plaster training sessions for accident and emergency and junior orthopaedic staff, in addition to publishing guidance and new protocol, there has been a sustained improvement in the quality of below-knee backslabs and fewer cast reapplications. These findings justify continuation and expansion of the current programme to include other commonly applied plaster casts.

  14. Determining casting defects in near-net shape casting aluminum parts by computed tomography

    Li, Jiehua; Oberdorfer, Bernd; Habe, Daniel; Schumacher, Peter

    2018-03-01

    Three types of near-net shape casting aluminum parts were investigated by computed tomography to determine casting defects and evaluate quality. The first, second, and third parts were produced by low-pressure die casting (Al-12Si-0.8Cu-0.5Fe-0.9Mg-0.7Ni-0.2Zn alloy), die casting (A356, Al-7Si-0.3Mg), and semi-solid casting (A356, Al-7Si-0.3Mg), respectively. Unlike die casting (second part), low-pressure die casting (first part) significantly reduced the formation of casting defects (i.e., porosity) due to its smooth filling and solidification under pressure. No significant casting defect was observed in the third part, and this absence of defects indicates that semi-solid casting could produce high-quality near-net shape casting aluminum parts. Moreover, casting defects were mostly distributed along the eutectic grain boundaries. This finding reveals that refinement of eutectic grains is necessary to optimize the distribution of casting defects and reduce their size. This investigation demonstrated that computed tomography is an efficient method to determine casting defects in near-net shape casting aluminum parts.

  15. Production of High Quality Die Steels from Large ESR Slab Ingots

    Geng, Xin; Jiang, Zhou-hua; Li, Hua-bing; Liu, Fu-bin; Li, Xing

    With the rapid development of manufacture industry in China, die steels are in great need of large slab ingot of high quality and large tonnage, such as P20, WSM718R and so on. Solidification structure and size of large slab ingots produced with conventional methods are not satisfied. However, large slab ingots manufactured by ESR process have a good solidification structure and enough section size. In the present research, the new slab ESR process was used to produce the die steels large slab ingots with the maximum size of 980×2000×3200mm. The compact and sound ingot can be manufactured by the slab ESR process. The ultra-heavy plates with the maximum thickness of 410 mm can be obtained after rolling the 49 tons ingots. Due to reducing the cogging and forging process, the ESR for large slab ingots process can increase greatly the yield and production efficiency, and evidently cut off product costs.

  16. Analysis of the Behaviour of Composite Steel and Steel Fiber Reinforced Concrete Slabs

    Mindaugas Petkevičius

    2011-04-01

    Full Text Available There was a pending influence of steel fiber on the strength and stiffness of composite steel–concrete slabs under statical short–time load. Steel profiled sheeting and steel fiber reinforced concrete were used for specimens. Four composite slabs were made. Experimental investigations into the behaviour and influence of steel fiber reinforced concrete in composite slabs were conducted. Transverse, longitudinal, shear deformation and deflection of the slab were measured. The results indicated that the use of steel fiber in composite slabs was effective: strength was 20–24 % higher and the meanings of deflections under the action of the bending moment were 0,6MR (where MR is the bending moment at failure of the slabs and were 16–18 % lower for slabs with usual concrete. Article in Lithuanian

  17. CAST Status Report to the SPSC for the 123rd Meeting

    Desch, K

    2016-01-01

    After the successful 2015 data taking with Micromegas detectors, targeting solar axion search, and with an InGrid detector, targeting solar chameleon search, CAST has started on its new 2016-2018 program which has been presented to SPSC at the 119th meeting in October 2015. This program extends the physics goals of CAST towards the search for solar chameleons using a force sensor (KWISP) and towards the search for relic axions using a microwave cavity inserted into the CAST magnet (CAST-CAPP). The search for solar chameleons and other axion-like particles was continued with a significantly upgraded InGrid detector. The new experiments make use different elements of the unique CAST infrastructure (KWISP: Abrixas XRT and sun pointing capability of CAST, CAST-CAPP: high magnetic dipole field), while the InGrid detector exploits all of CAST´s features (Abrixas XRT, high magnetic dipole field, sun pointing). All three experiments within CAST have made significant progress in exploring these new approaches in 2016...

  18. Combined conduction and radiation with phase change in teflon slabs

    Shih, T.M.; Hsu, I.C.; Cunnington, G.R. Jr.

    1986-01-01

    A new approach to investigate, numerically, an one-dimensional Stefan problem with combined radiation and conduction has been developed. This numerical scheme is a modified version of the heat flux method and the scheme tracks the moving phase changing interface by coordinate transformation. The physical problem involves the radiative heating on one side of a Teflon slab; causing the material to melt and sublime as the melt-solid interface recedes. The other side of the Teflon slab is insulated. The results of this numerical scheme has been compared with results reported in the literature; before attempting to use this scheme to predict the experimental data. Satisfactory agreement between numerical results and the results in the literature as well as the experimental data has been obtained in both comparisons

  19. Negotiating Multicollinearity with Spike-and-Slab Priors.

    Ročková, Veronika; George, Edward I

    2014-08-01

    In multiple regression under the normal linear model, the presence of multicollinearity is well known to lead to unreliable and unstable maximum likelihood estimates. This can be particularly troublesome for the problem of variable selection where it becomes more difficult to distinguish between subset models. Here we show how adding a spike-and-slab prior mitigates this difficulty by filtering the likelihood surface into a posterior distribution that allocates the relevant likelihood information to each of the subset model modes. For identification of promising high posterior models in this setting, we consider three EM algorithms, the fast closed form EMVS version of Rockova and George (2014) and two new versions designed for variants of the spike-and-slab formulation. For a multimodal posterior under multicollinearity, we compare the regions of convergence of these three algorithms. Deterministic annealing versions of the EMVS algorithm are seen to substantially mitigate this multimodality. A single simple running example is used for illustration throughout.

  20. Nonlocal microscopic theory of quantum friction between parallel metallic slabs

    Despoja, Vito; Echenique, Pedro M.; Sunjic, Marijan

    2011-01-01

    We present a new derivation of the friction force between two metallic slabs moving with constant relative parallel velocity, based on T=0 quantum-field theory formalism. By including a fully nonlocal description of dynamically screened electron fluctuations in the slab, and avoiding the usual matching-condition procedure, we generalize previous expressions for the friction force, to which our results reduce in the local limit. Analyzing the friction force calculated in the two local models and in the nonlocal theory, we show that for physically relevant velocities local theories using the plasmon and Drude models of dielectric response are inappropriate to describe friction, which is due to excitation of low-energy electron-hole pairs, which are properly included in nonlocal theory. We also show that inclusion of dissipation in the nonlocal electronic response has negligible influence on friction.

  1. Minimization of heat slab nodes with higher order boundary conditions

    Solbrig, C.W.

    1992-01-01

    The accuracy of a numerical solution can be limited by the numerical approximation to the boundary conditions rather than the accuracy of the equations which describe the interior. The study presented in this paper compares the results from two different numerical formulations of the convective boundary condition on the face of a heat transfer slab. The standard representation of the boundary condition in a test problem yielded an unacceptable error even when the heat transfer slab was partitioned into over 300 nodes. A higher order boundary condition representation was obtained by using a second order approximation for the first derivative at the boundary and combining it with the general equation used for inner nodes. This latter formulation produced reasonable results when as few as ten nodes were used

  2. Watertightness in anti-flotation slabs: MIS-RJ case

    C. Britez

    Full Text Available It is common in coastal cities as Rio de Janeiro, that buildings located close to the shoreline have their basements below water table level. In most cases, the engineering solution for these buildings is to design a massive anti-flotation slab to satisfy, principally, the issues related to structural dimensioning and calculation hypothesis. On the other hand, the execution of this solution imply in significant construction problems related to reinforced concrete watertightness and durability. This paper presents a case study about challenges and solutions devised to execute an anti-flotation, 1m thick, 1200m³ reinforced concrete slab for the new Museu de Imagem e Som (MIS - Sound and Image Museum, located at 50m from the seashore, at Copacabana in Rio de Janeiro, RJ. The results show that concrete proportions, concreting plan and pouring method adopted were decisive in obtaining a watertight structure, avoiding thus the employment of traditional waterproofing alternatives.

  3. The temperature pulse propagation in interacting nuclear slabs

    Kozlowski, M.; Zurich Univ.

    1989-01-01

    Following the method developed by R.J. Swenson a non-Fourier equation for heat transfer in nuclear matter is obtained. The velocity of heat propagation is calculated and the value υ s = υ F /√3 is obtained. For two interacting nuclear slabs the temperature as a function of time is calculated. For a nucleon mean free path λ ≅ 3 fm the temperature saturation time is calculated and the value ≅ 160 fm/c is obtained. (orig.)

  4. Investigation on reinforced concrete slabs subjeted to impact loading

    Freiman, M.; Krutzik, N.J.; Tropp, R.; Zorn, N.F.

    1984-01-01

    A comparison of experimental and computational results for tests of reinforced concrete slabs subjected to soft missile impact is presented. Numerical simulation techniques were employed to predict the target response. The objective of the calculations was to validate the material model for reinforced concrete implemented in a finite difference code. The computational results regarding displacements or strains in the reinforcement conform satisfactorily with the experimental values. (Author) [pt

  5. Concrete mixtures with high-workability for ballastless slab tracks

    Olga Smirnova

    2017-01-01

    The concrete track-supporting layer and the monolithic concrete slab of ballastless track systems are made in-situ. For this reason the concrete mixtures of high workability should be used. Influence of the sand kind, the quartz microfiller fineness and quantity as well as quantity of superplasticizer on workability of fresh concrete and durability of hardened concrete is shown. The compositions of the high-workability concrete mixtures with lower consumption of superplasticizer are developed...

  6. DIGA/NSL new calculational model in slab geometry

    Makai, M.; Gado, J.; Kereszturi, A.

    1987-04-01

    A new calculational model is presented based on a modified finite-difference algorithm, in which the coefficients are determined by means of the so-called gamma matrices. The DIGA program determines the gamma matrices and the NSL program realizes the modified finite difference model. Both programs assume slab cell geometry, DIGA assumes 2 energy groups and 3 diffusive regions. The DIGA/NSL programs serve to study the new calculational model. (author)

  7. New Transition Wedge Design Composed by Prefabricated Reinforced Concrete Slabs

    Real-Herráiz, Julia; Zamorano-Martín, Clara; Real-Herráiz, Teresa; Morales-Ivorra, Silvia

    2016-01-01

    [EN] Important track degradation occurs in structure-embankment transitions, in which an abrupt change in track vertical stiffness arises, leading to a reduction in passengers comfort and safety. Although granular wedges are suggested by different railroad administrations as a solution to avoid these problems, they present some disadvantages which may affect track long-term performance. In this paper, a new solution designed with prefabricated reinforced concrete slabs is proposed. The aim of...

  8. New data on painted stone slabs from Southern Peru

    Faron-Bartels, Renata

    2011-01-01

    After analysing museum collections, studying bibliographical sources and undertaking two surface prospections at Pampacolca the author carried out the archaeological project “Lajas Pintadas de Pampacolca” (painted stone slabs from Pampacolca) in August and September 2001 with the objective of investigating these stones or rather the painted ceramic boards in more detail. The essential task set for this project consisted in obtaining artefacts from preferably undisturbed contexts at various ar...

  9. Characteristics of Recycled Concrete Aggregates from Precast Slab Block Buildings

    Venkrbec, Václav; Nováková, Iveta; Henková, Svatava

    2017-10-01

    Precast slab block buildings (PSBB) typically and frequently occur in Central and Eastern Europe, as well as elsewhere in the world. Some of these buildings are currently used beyond their service life capacity. The utilization of recycled materials from these buildings with regard to applying the principles of sustainable construction and using recycled materials will probably be significant in the following years. Documentation from the manufacturing processes of prefabricated blocks for precast slab block buildings is not available, and also it is difficult to declare technological discipline during the construction of these buildings. Therefore, properties of recycled concrete aggregates (RCA) produced from construction and demolition waste (C&DW) of precast slab block buildings build between 1950s to 1990s are not sufficiently known. The demolition of these buildings is very rare today, but it can be assumed an increase in demolitions of these buildings in the future. The use of RCA in new concrete requires verification/testing of the geometrical and physical properties of RCA according to the EN 12 620+A1 standard. The aim of the contribution is to present a case study of the demolition of slab block building with emphasis on RCA usage. The paper presents the results of the tests according to European standards for determining selected geometrical and physical properties of the RCA. The paper describes and evaluates tests such as determination of particle size distribution - Sieve Analysis, content of fine particles, determination of density and water absorption. The results of the properties testing of RCA are compared with the properties of natural aggregate. The general boundary conditions of RCA particular tests are presented.

  10. Analytical theory of Doppler reflectometry in slab plasma model

    Gusakov, E.Z.; Surkov, A.V. [Ioffe Institute, Politekhnicheskaya 26, St. Petersburg (Russian Federation)

    2004-07-01

    Doppler reflectometry is considered in slab plasma model in the frameworks of analytical theory. The diagnostics locality is analyzed for both regimes: linear and nonlinear in turbulence amplitude. The toroidal antenna focusing of probing beam to the cut-off is proposed and discussed as a method to increase diagnostics spatial resolution. It is shown that even in the case of nonlinear regime of multiple scattering, the diagnostics can be used for an estimation (with certain accuracy) of plasma poloidal rotation profile. (authors)

  11. Behaviour of fiber reinforced concrete slabs under impact loading

    Huelsewig, M.; Stilp, A.; Pahl, H.

    1982-01-01

    The behaviour of steel fiber reinforced concrete slabs under impact loads has been investigated. The results obtained show that fracturing and spallation effects are reduced to a large extend due to the high energy absorption and the increased yield strength of this material. Crater depths are comparable to those obtained using normal concrete targets. Systematic tests using different fiber types and dimensions show that the terminal ballistic behaviour is strongly dependent on these parameters. (orig.) [de

  12. Search for chameleons with CAST

    V. Anastassopoulos

    2015-10-01

    Full Text Available In this work we present a search for (solar chameleons with the CERN Axion Solar Telescope (CAST. This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (βm and to photons (βγ via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βγ≲1011 for 1<βm<106.

  13. Search for chameleons with CAST

    Anastassopoulos, V.; Arik, M.; Aune, S.

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (βm) and to photons (βΥ) via the Primako eect. By reducing the X-ray detection...... energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βΥ≤1011...

  14. Search for chameleons with CAST

    Anastassopoulos, V; Aune, S; Barth, K; Belov, A; Bräuninger, H; Cantatore, G; Carmona, J M; Cetin, S A; Christensen, F; Collar, J I; Dafni, T; Davenport, M; Desch, K; Dermenev, A; Eleftheriadis, C; Fanourakis, G; Ferrer-Ribas, E; Friedrich, P; Galán, J; García, J A; Gardikiotis, A; Garza, J G; Gazis, E N; Geralis, T; Giomataris, I; Hailey, C; Haug, F; Hasinoff, M D; Hofmann, D H H; Iguaz, F J; Irastorza, I G; Jacoby, J; Jakobsen, A; Jakovčić, K; Kaminski, J; Karuza, M; Kavuk, M; Krčmar, M; Krieger, C; Krüger, A; Lakić, B; Laurent, J M; Liolios, A; Ljubičić, A; Luzón, G; Neff, S; Ortega, I; Papaevangelou, T; Pivovarov, M J; Raffelt, G; Riege, H; Rosu, M; Ruz, J; Savvidis, I; Solanki, S K; Vafeiadis, T; Villar, J A; Vogel, J K; Yildiz, S C; Zioutas, K; Brax, P; Lavrentyev, I; Upadhye, A

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  15. Surface correlation effects in two-band strongly correlated slabs.

    Esfahani, D Nasr; Covaci, L; Peeters, F M

    2014-02-19

    Using an extension of the Gutzwiller approximation for an inhomogeneous system, we study the two-band Hubbard model with unequal band widths for a slab geometry. The aim is to investigate the mutual effect of individual bands on the spatial distribution of quasi-particle weight and charge density, especially near the surface of the slab. The main effect of the difference in band width is the presence of two different length scales corresponding to the quasi-particle profile of each band. This is enhanced in the vicinity of the critical interaction of the narrow band where an orbitally selective Mott transition occurs and a surface dead layer forms for the narrow band. For the doped case, two different regimes of charge transfer between the surface and the bulk of the slab are revealed. The charge transfer from surface/center to center/surface depends on both the doping level and the average relative charge accumulated in each band. Such effects could also be of importance when describing the accumulation of charges at the interface between structures made of multi-band strongly correlated materials.

  16. From stripe to slab confinement for DNA linearization in nanochannels

    Cifra, Peter; Benkova, Zuzana; Namer, Pavol

    We investigate suggested advantageous analysis in the linearization experiments with macromolecules confined in a stripe-like channel using Monte Carlo simulations. The enhanced chain extension in a stripe that is due to significant excluded volume interactions between monomers in two dimensions weakens on transition to experimentally feasible slit-like channel. Based on the chain extension-confinement strength dependence and the structure factor behavior for the chain in stripe we infer the excluded volume regime typical for two-dimensional systems. On transition to the slab geometry, the advantageous chain extension decreases and the Gaussian regime is observed for not very long semiflexible chains. The evidence for pseudo-ideality in confined chains is based on indicators such as the extension curves, variation of the extension with the persistence length or the structure factor. The slab behavior is observed when the stripe (originally of monomer thickness) reaches the thickness larger than cca 10nm in the third dimension. This maximum height of the slab to retain the advantage of the stripe is very low and this have implication for DNA linearization experiments. The presented analysis, however, has a broader relevance for confined polymers. Support from Slovak R&D Agency (SRDA-0451-11) is acknowledged.

  17. High Performance Slab-on-Grade Foundation Insulation Retrofits

    Goldberg, Louise F. [NorthernSTAR, St. Paul, MN (United States); Mosiman, Garrett E. [NorthernSTAR, St. Paul, MN (United States)

    2015-09-01

    ?A more accurate assessment of SOG foundation insulation energy savings than traditionally possible is now feasible. This has been enabled by advances in whole building energy simulation with 3-dimensional foundation modelling integration at each time step together with an experimental measurement of the site energy savings of SOG foundation insulation. Ten SOG insulation strategies were evaluated on a test building to identify an optimum retrofit insulation strategy in a zone 6 climate (Minneapolis, MN). The optimum insulation strategy in terms of energy savings and cost effectiveness consisted of two components: (a) R-20 XPS insulation above grade, and, (b) R-20 insulation at grade (comprising an outer layer of R-10 insulation and an interior layer of R-12 poured polyurethane insulation) tapering to R-10 XPS insulation at half the below-grade wall height (the lower half of the stem wall was uninsulated). The optimum insulation strategy was applied to single and multi-family residential buildings in climate zone 4 - 7. The highest site energy savings of 5% was realized for a single family home in Duluth, MN, and the lowest savings of 1.4 % for a 4-unit townhouse in Richmond, VA. SOG foundation insulation retrofit simple paybacks ranged from 18 to 47 years. There are other benefits of SOG foundation insulation resulting from the increase in the slab surface temperatures. These include increased occupant thermal comfort, and a decrease in slab surface condensation particularly around the slab perimeter.

  18. The Green's function method for critical heterogeneous slabs

    Kornreich, D.E.

    1996-01-01

    Recently, the Green's Function Method (GFM) has been employed to obtain benchmark-quality results for nuclear engineering and radiative transfer calculations. This was possible because of fast and accurate calculations of the Green's function and the associated Fourier and Laplace transform inversions. Calculations have been provided in one-dimensional slab geometries for both homogeneous and heterogeneous media. A heterogeneous medium is analyzed as a series of homogeneous slabs, and Placzek's lemma is used to extend each slab to infinity. This allows use of the infinite medium Green's function (the anisotropic plane source in an infinite homogeneous medium) in the solution. To this point, a drawback of the GFM has been the limitation to media with c 1; however, mathematical solutions exist which result in oscillating Green's functions. Such calculations are briefly discussing. The limitation to media with c < 1 has been relaxed so that the Green's function may also be calculated for media with c ≥ 1. Thus, materials that contain fissionable isotopes may be modeled

  19. Electromagnetic and ultrasonic investigations on a roman marble slab

    Capizzi, Patrizia; Cosentino, Pietro L.

    2010-05-01

    The archaeological Museum of Rome (Museo delle Terme di Diocleziano) asked our group about the physical consistency of a marble slab (II - III century AD) that has recently fallen down during the transportation for an exhibition. In fact, due to insurance conflict, it was necessary to control the new fractures due to the recent accident and distinguish them from the ancient ones. The sculptured slab (today's size is 1280 x 70 x 9 cm), cut at the ends for a re-use as an inscription in the rear face, was restored (assemblage of different broken parts and cleaning) in contemporary times. We used different methodologies to investigate the slab: namely a pacometer (Protovale Elcometer) to individuate internal coupling pins, GPR (2000 MHz) and Ultrasonic (55 kHz) tomographic high-density surveys to investigate the internal extension of all the visible fractures and to search for the unknown internal ones. For every methodology used the quality of the acquired data was relatively high. They have been processed and compared to give a set of information useful for the bureaucratic problems of the Museum. Later on, the data have been processed in depth, for studying how to improve the data processing and for extracting all the information contained in the whole set of experimental data. Finally, the results of such a study in depth are exposed in detail.

  20. Calibrating a large slab vessel: A battle of the bulge

    Thomas, I.R.

    1993-01-01

    Slab tanks (critically-safe-by-geometry vessels) were proposed for the storage of concentrated, highly-enriched uranium solution in the design of the Fuel Processing Restoration (FPR) Facility at the Idaho Chemical Processing Plant (ICPP). Currently, measurements of bulk mass in ICPP annular vessels have standard deviations on the order of 0.2%, or less. ICPP personnel felt that their inexperience with the aforementioned expansions would prevent them from attaining comparable precision with slab tanks. To help assess the measurement accuracy of slab vessels, a full-scale mockup of those proposed for the FPR Facility was installed for test calibrations. These calibrations were designed to detect vessel expansion under differing conditions. This paper will compare the base-line, water calibrations with those of the higher-density aluminum nitrate, and any observed deflection will be described using vessel calibration techniques. The calibration using water at an elevated temperature was not performed due to the difficulty of maintaining the elevated temperature. This calibration probably will not be conducted because the construction of the FPR Facility has been halted

  1. Rubber molds for investment casting

    Sibtain, S.N.

    2011-01-01

    The main objective of the project is to investigate different types of molding rubbers used for investment casting. The level of shape complexity which can be achieved by using these rubber molds is also studied. It was almost impossible to make complex shapes molds using metal molds, in that cases rubber molds are very important because they arc flexible and give accurate and precise part dimensions. Turbine blades are hi-tech components with air-foil geometries that have close dimensional tolerances. They are made of super-alloys and manufactured by investment casting. The final blade profile depends upon the dimensional accuracy in each of the processing steps. In the present work experimental study for the production of high quality low cost castings of turbine blades using rubber molds and injected wax patterns is presented. Natural Rubber molds and wax patterns from these molds were made. Different types of molding rubbers were studied including natural rubber, silicone rubber and liquid silicone rubber. It was found that by using rubber molds we can make most complex shape with very less finishing required. The shrinkage was 12% as compared to original master pattern. Rubber molds were made using laboratory hot press. Three layers of rubber above and below the master pattern. After that vulcanization was done by giving temperature and pressure. (author)

  2. Influence of electromagnetic field parameters on the morphology of graphite in grey cast iron

    J. Szajnar

    2009-01-01

    Full Text Available One way to improve the unification of the casting structure may be the application of forced convection of liquid metal during thecrystallization in the form or continuous casting mould. This paper presents the results describing the influence of selected parameters of rotating electromagnetic field enforcing the movement of liquid metal in the form on the morphology of graphite in grey cast iron. The results were fragmented graphite flakes in conditions of regulating the rate of cooling in the range of temperature TZAL

  3. The Cracking Mechanism of Ferritic-Austenitic Cast Steel

    Stradomski G.

    2016-12-01

    Full Text Available In the high-alloy, ferritic - austenitic (duplex stainless steels high tendency to cracking, mainly hot-is induced by micro segregation processes and change of crystallization mechanism in its final stage. The article is a continuation of the problems presented in earlier papers [1 - 4]. In the range of high temperature cracking appear one mechanism a decohesion - intergranular however, depending on the chemical composition of the steel, various structural factors decide of the occurrence of hot cracking. The low-carbon and low-alloy cast steel casting hot cracking cause are type II sulphide, in high carbon tool cast steel secondary cementite mesh and / or ledeburite segregated at the grain solidified grains boundaries, in the case of Hadfield steel phosphorus - carbide eutectic, which carrier is iron-manganese and low solubility of phosphorus in high manganese matrix. In duplex cast steel the additional factor increasing the risk of cracking it is very “rich” chemical composition and related with it processes of precipitation of many secondary phases.

  4. Design of energy efficient building with radiant slab cooling

    Tian, Zhen

    2007-12-01

    Air-conditioning comprises a substantial fraction of commercial building energy use because of compressor-driven refrigeration and fan-driven air circulation. Core regions of large buildings require year-round cooling due to heat gains from people, lights and equipment. Negative environmental impacts include CO2 emissions from electric generation and leakage of ozone-depleting refrigerants. Some argue that radiant cooling simultaneously improves building efficiency and occupant thermal comfort, and that current thermal comfort models fail to reflect occupant experience with radiant thermal control systems. There is little field evidence to test these claims. The University of Calgary's Information and Communications Technology (ICT) Building, is a pioneering radiant slab cooling installation in North America. Thermal comfort and energy performance were evaluated. Measurements included: (1) heating and cooling energy use, (2) electrical energy use for lighting and equipment, and (3) indoor temperatures. Accuracy of a whole building energy simulation model was evaluated with these data. Simulation was then used to compare the radiant slab design with a conventional (variable air volume) system. The radiant system energy performance was found to be poorer mainly due to: (1) simultaneous cooling by the slab and heating by other systems, (2) omission of low-exergy (e.g., groundwater) cooling possible with the high cooling water temperatures possible with radiant slabs and (3) excessive solar gain and conductive heat loss due to the wall and fenestration design. Occupant thermal comfort was evaluated through questionnaires and concurrent measurement of workstation comfort parameters. Analysis of 116 sets of data from 82 occupants showed that occupant assessment was consistent with estimates based on current thermal comfort models. The main thermal comfort improvements were reductions in (1) local discomfort from draft and (2) vertical air temperature stratification. The

  5. Analysis of the Causes of Cracks in a Thick-Walled Bush Made of Die-Cast Aluminum Bronze

    Pisarek B.P.

    2016-12-01

    Full Text Available For the die casting conditions of aluminium bronzes assumed based on the literature data, a thick-walled bush was cast, made of complex aluminium bronze (Cu-Al-Fe-Ni-Cr. After the cast was removed from the mould, cracks were observed inside it. In order to identify the stage in the technological production process at which, potentially, the formation of stresses damaging the continuity of the microstructure created in the cast was possible (hot cracking and/or cold cracking, a computer simulation was performed. The article presents the results of the computer simulation of the process of casting the material into the gravity die as well as solidifying and cooling of the cast in the shape of a thick-walled bush. The simulation was performed with the use of the MAGMA5 program and by application of the CuAl10Ni5,5Fe4,5 alloy from the MAGMA5 program database. The results were compared with the location of the defects identified in the actual cast. As a result of the simulation of the die-casting process of this bush, potential regions were identified where significant principal stresses accumulate, which can cause local hot and cold cracking. Until now, no research has been made of die-cast aluminium bronzes with a Cr addition. Correlating the results of the computer simulation validated by the analysis of the actual cast made it possible to clearly determine the critical regions in the cast exposed to cracking and point to the causes of its occurrence. Proposals of changes in the bush die casting process were elaborated, in order to avoid hot tearing and cold cracking. The article discusses the results of preliminary tests being a prologue to the optimization of the die-casting process parameters of complex aluminium bronze thick-walled bushs.

  6. Effect of cast steel production metallurgy on the emergence of casting defects

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  7. Fabrication of Al/Diamond Particles Functionally Graded Materials by Centrifugal Sintered-Casting Method

    Watanabe, Yoshimi; Shibuya, Masafumi; Sato, Hisashi

    2013-01-01

    The continuous graded structure of functionally graded materials (FGMs) can be created under a centrifugal force. Centrifugal sintered-casting (CSC) method, proposed by the authors, is one of the fabrication methods of FGM under centrifugal force. This method is a combination of the centrifugal sintering method and centrifugal casting method. In this study, Al/diamond particle FGM was fabricated by the proposed method.

  8. Response of cast austenitic stainless steel to low temperature plasma carburizing.

    Sun, Yong

    2008-01-01

    The response of a cast 316 type austenitic stainless steel to the novel low temperature plasma carburizing process has been investigated in this work. The cast steel has a dendritic structure with a mix of austenite, ferrite and carbide phases. The results show that such a complex structure responds well to the carburizing process, and the inter-dendrite regions containing ferrite and carbides can be transformed to expanded austenite to form a continuous and uniform layer supersat...

  9. Damage detection in concrete precast slabs: a quick assessment through modal tests

    Leal Pimentel Roberto

    2015-01-01

    Full Text Available The use of modal tests for detecting damage in reinforced concrete precast slabs is evaluated. A set of eight slabs were tested, each belonging to flats constructed for residential use. Two groups of slabs were identified and, in each group, both cracked and uncracked slabs were found. This made it possible to compare the responses of the slabs when subjected to modal tests. The tests were carried out employing an instrumented hammer and heel drops as excitation sources. Responses were measured using an accelerometer. The lowest natural frequencies of the slabs could be identified and after filtering the results, plots indicating the variation of the lowest natural frequency versus the number of cycles of free decay were obtained for each slab. Such a plot is of more general use than the value of the natural frequency by itself, as it does not depend on slab configuration. It was observed that the cracked slabs presented a similar pattern of variation of the natural frequencies throughout the decay, being distinctive from the pattern observed for their uncracked counterparts. This provided evidence that a quick assessment of the structural condition of such slabs through the use of the tests were feasible.

  10. Post-Tensioned Concrete Long-Span Slabs in Projects of Modern Building Construction

    Szydlowski, Rafal; Labuzek, Barbara

    2017-10-01

    Nowadays, design of modern an architectural building structures requires the use of slender and free from numerous supports slabs. The most suitable solution for above requirements are the post-tensioned slabs with unbounded tendons. Slabs prestressed by unbounded tendons are successfully used worldwide for several decades. During that time many recommendations dealing with the forming of geometry and prestressing, dimensioning and erection technology were issued. During the recent years prestressed slabs characterized by span and slenderness substantially exceeding recommended limitations were designed and erected with success in Poland. During the slabs erection and in two years of their using, the deflection of three oversized slabs were monitoring. In spite of designed the slabs significantly larger and slenderer than the recommended maximum value of span and span to depth ratio, the deflection of the slabs is definitely far from the limit value. The paper shows the geometry, characteristic and deflection of erected slabs and conclusion. Description of a very large span slab (21.3m), that was designed regarded to the information obtained from the previous realisation, is presented in this paper.

  11. A direct hybrid SN method for slab-geometry lattice calculations

    Silva, Davi J.M.; Barros, Ricardo C.; Zani, Jose H.

    2011-01-01

    In this work we describe a hybrid direct method for calculating the thermal disadvantage factor and the neutron flux distribution in fuel-moderator lattices. For the mathematical model, we use the one-speed slab-geometry discrete ordinates (S N ) transport equation with linearly anisotropic scattering. The basic idea is to use higher order angular quadrature set in the highly absorbing fuel region (S NF ) and lower order angular quadrature set in the diffusive moderator region (S NM ) , i.e., N F > N M . We apply special continuity conditions based on the equivalence of the S N and P N-1 equations, which characterize the hybrid model. Numerical results to a typical model problem are given to illustrate the accuracy and the efficiency of the offered hybrid method. (author)

  12. A direct hybrid S{sub N} method for slab-geometry lattice calculations

    Silva, Davi J.M.; Barros, Ricardo C., E-mail: rcbarros@pq.cnpq.b [Universidade do Estado do Rio de Janeiro (IPRJ/UERJ), Nova Friburgo, RJ (Brazil). Programa de Pos-graduacao em Modelagem Computacional; Zani, Jose H. [Fundacao Educacional Serra dos Orgaos, Teresopolis, RJ (Brazil). Ciencia da Computacao

    2011-07-01

    In this work we describe a hybrid direct method for calculating the thermal disadvantage factor and the neutron flux distribution in fuel-moderator lattices. For the mathematical model, we use the one-speed slab-geometry discrete ordinates (S{sub N}) transport equation with linearly anisotropic scattering. The basic idea is to use higher order angular quadrature set in the highly absorbing fuel region (S{sub NF}) and lower order angular quadrature set in the diffusive moderator region (S{sub NM}) , i.e., N{sub F} > N{sub M}. We apply special continuity conditions based on the equivalence of the S{sub N} and P{sub N-1} equations, which characterize the hybrid model. Numerical results to a typical model problem are given to illustrate the accuracy and the efficiency of the offered hybrid method. (author)

  13. Electrically tunable robust edge states in graphene-based topological photonic crystal slabs

    Song, Zidong; Liu, HongJun; Huang, Nan; Wang, ZhaoLu

    2018-03-01

    Topological photonic crystals are optical structures supporting topologically protected unidirectional edge states that exhibit robustness against defects. Here, we propose a graphene-based all-dielectric photonic crystal slab structure that supports two-dimensionally confined topological edge states. These topological edge states can be confined in the out-of-plane direction by two parallel graphene sheets. In the structure, the excitation frequency range of topological edge states can be dynamically and continuously tuned by varying bias voltage across the two parallel graphene sheets. Utilizing this kind of architecture, we construct Z-shaped channels to realize topological edge transmission with diffrerent frequencies. The proposal provides a new degree of freedom to dynamically control topological edge states and potential applications for robust integrated photonic devices and optical communication systems.

  14. A novel use of QR code stickers after orthopaedic cast application.

    Gough, A T; Fieraru, G; Gaffney, Pav; Butler, M; Kincaid, R J; Middleton, R G

    2017-07-01

    INTRODUCTION We present a novel solution to ensure that information and contact details are always available to patients while in cast. An information sticker containing both telephone numbers and a Quick Response (QR) code is applied to the cast. When scanned with a smartphone, the QR code loads the plaster team's webpage. This contains information and videos about cast care, complications and enhancing recovery. METHODS A sticker was designed and applied to all synthetic casts fitted in our fracture clinic. On cast removal, patients completed a questionnaire about the sticker. A total of 101 patients were surveyed between November 2015 and February 2016. The questionnaire comprised ten binary choice questions. RESULTS The vast majority (97%) of patients had the sticker still on their cast when they returned to clinic for cast removal. Eighty-four per cent of all patients felt reassured by the presence of the QR code sticker. Nine per cent used the contact details on the cast to seek advice. Over half (56%) had a smartphone and a third (33%) of these scanned the QR code. Of those who scanned the code, 95% found the information useful. CONCLUSIONS This study indicates that use of a QR code reassures patients and is an effective tool in the proactive management of potential cast problems. The QR code sticker is now applied to all casts across our trust. In line with NHS England's Five Year Forward View calling for enhanced use of smartphone technology, our trust is continuing to expand its portfolio of patient information accessible via QR codes. Other branches of medicine may benefit from incorporating QR codes as portals to access such information.

  15. Marginal Accuracy of Castings Fabricated with Ringless Casting Investment System and Metal Ring Casting Investment System: A Comparative Study.

    Kalavathi, M; Sachin, Bhuvana; Prasanna, B G; Shreeharsha, T V; Praveen, B; Ragher, Mallikarjuna

    2016-02-01

    The thermal expansion of the investment can be restricted by the metal casting ring because the thermal expansion of the ring is less than that of the investment. The ringless casting procedure is in use in clinical dentistry, though there is little scientific data to support its use in fixed partial dentures. In this study, marginal discrepancy of castings produced with the ringless casting technique and the conventional technique using the metal rings were compared. A total of 30 wax patterns were fabricated directly on a metal die. Optical stereomicroscope was used to measure the marginal discrepancy between the metal die and wax patterns. A total of 15 castings were invested using Bellavest T phosphate-bonded investment with the ringless technique and 15 were invested with the same investment with a metal ring; 30 castings were produced using a nickel-chromium ceramo-metal alloy. The internal surface of the castings was not modified and seated with finger pressure. The vertical marginal discrepancy was measured using an optical stereomicroscope at a magnification of 100x. The data obtained were statistically analyzed using students t-test (paired t-test and unpaired t-test). The castings of the ringless technique provided less vertical marginal discrepancy (240.56 ± 45.81 μ) than the castings produced with the conventional metal ring technique (281.98± 53.05 μ). The difference was statistically significant. The ringless casting technique had produced better marginal accuracy compared with conventional casting technique. Ringless casting system can be used routinely for clinical purpose.

  16. Identification of the steel viscosity and dynamic yield stress for the numerical modelling of casting simulations in the semi-solid state

    Solek K.

    2017-03-01

    Full Text Available Conditions of some casting processes cause flow of both liquid and semi-liquid metal alloys inside the die cavity. Generally, the continuous casting, squeeze casting or thixoforming could be classified as such processes. Design or optimisation of casting technology using numerical simulations requires knowledge of the rheological properties. The main objective of the experimental work, presented in this publication, is an analysis of the viscosity of 1.2080 (X210Cr12 high carbon steel in liquid and semisolid state. The secondary purpose of the experimental work was a development of the viscosity models used in continuous casting and thixoforming simulations. The significant achievement of this particular study was identification of thixotropy phenomenon which occurs not only during thixoforming, but also during magnetohydrodynamic stirring in continuous casting processes.

  17. Comparison between two rheocasting processes of damper cooling tube method and low superheat casting

    Zhang Xiaoli

    2014-09-01

    Full Text Available To produce a high quality semisolid slurry that consists of fine primary particles uniformly suspended in the liquid matrix for rheoforming, chemical refining and electromagnetic or mechanical stirring are the two methods commonly used. But these two methods either contaminate the melt or incur high cost. In this study, the damper cooling tube (DCT method was designed to prepare semisolid slurry of A356 aluminum alloy, and was compared with the low superheat casting (LSC method - a conventional process used to produce casting slab with equiaxed dendrite microstructure for thixoforming route. A series of comparative experiments were performed at the pouring temperatures of 650 °C, 638 °C and 622 °C. Metallographic observations of the casting samples were carried out using an optical electron microscope with image analysis software. Results show that the microstructure of semisolid slurry produced by the DCT process consists of spherical primary α-Al grains, while equiaxed grains microstructure is found in the LSC process. The lower the pouring temperature, the smaller the grain size and the rounder the grain morphology in both methods. The copious nucleation, which could be generated in the DCT, owing to the cooling and stirring effect, is the key to producing high quality semisolid slurry. DCT method could produce rounder and smaller α-Al grains, which are suitable for semisolid processing; and the equivalent grain size is no more than 60 μm when the pouring temperature is 622 °C.

  18. The evaluation of working casts prepared from digital impressions.

    Hwang, Y C; Park, Y S; Kim, H K; Hong, Y S; Ahn, J S; Ryu, J J

    2013-01-01

    The aim of this study is to evaluate the reproducibility of working casts of a digital impression system by comparing them with the original, virtual, and rapid prototyping casts. A total of 54 cast sets in clinically stable occlusion were used. They were scanned by an iTero intraoral scanner and converted into STL format virtual casts. Rapid prototyping casts and polyurethane casts were fabricated from the iTero milling system based on the virtual casts. Several horizontal and vertical measurements were performed from the four types of casts, that is, original stone casts, virtual casts, rapid prototyping casts, and polyurethane casts of iTero. Measurement error, intraclass correlation coefficient (ICC), and differences among the casts were calculated and compared. Casts from iTero milling machines exhibited greater dimensional differences and lower ICC values than did other casts. In addition, many of the measurements of the iTero working casts showed statistically significant differences in comparison to the three other types of casts. In contrast, there were no statistically significant differences between the virtual and original casts. Virtual casts made by the iTero intraoral scanner exhibited excellent reproducibility. However, the casts from the iTero milling machine showed greater dimensional differences and lower reproducibility compared to other types of casts.

  19. Delamination wear mechanism in gray cast irons

    Salehi, M.

    2000-01-01

    An investigation of the friction and sliding wear of gray cast iron against chromium plated cast irons was carried out on a newly constructed reciprocating friction and wear tester. The tests were the first to be done on the test rig under dry conditions and at the speed of 170 cm/min, and variable loads of 20-260 N for a duration of 15 min. to 3 hours. The gray cast iron surfaces worn by a process of plastic deformation at the subsurface, crack nucleation, and crack growth leading to formation of plate like debris and therefore the delamination theory applies. No evidence of adhesion was observed. This could be due to formation of oxides on the wear surface which prevent adhesion. channel type chromium plating ''picked'' up cast iron from the counter-body surfaces by mechanically trapping cast iron debris on and within the cracks. The removal of the plated chromium left a pitted surface on the cast iron

  20. Seal welded cast iron nuclear waste container

    Filippi, A.M.; Sprecace, R.P.

    1987-01-01

    An article of manufacture is described comprising a cast iron container having an opening at one end and a cast iron plug; a first nickel-carbon alloy fusion weldable insert surrounding the opening and metallurgically bonded to the cast iron container at the one end of the container; a second nickel-carbon alloy insert metallurgically bonded to the cast iron plug located within the opening and surrounded by the first insert the inserts being jointed by a fusion bond in the opening without heating the cast iron container to an austenite formation temperature thereby sealing the interior of the container from the exterior ambient outside the opening; the nickel-carbon alloy containing about 2 to 5 w% carbon; and both the nickel-carbon alloy insert and the cast iron container have a microstructure containing a graphite phase

  1. Method for casting thin metal objects

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  2. Clean Cast Steel Technology, Phase IV

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  3. Theory of uniqueness of Indian Caste System

    Ashwin Kumar

    2006-01-01

    Classical studies on pre-modern Indian social structure have suggested apparent differences between the Indian caste system and social stratification as one can discern in other parts of the world. However, one needs to question such dogmatic assertions that such vast differences really existed. An endeavor is made in this research paper to reflect on the nature of caste hierarchy in pre-modern India. The caste system forms the significant basis of pre-modern Indian social structure. Early wr...

  4. New progresses of Chinese art casting

    Tan Derui

    2007-01-01

    The Chinese art casting with 5 000 years history has been rapidly developed in recent ten years. This benefits from the great development of Chinese economy, the large-scale urban construction and transformation, the increasing demands for the cultural work of art, the loose religious environment and the expanding international market. The Art Casting Technical Committee of China Foundry Association has been established for 10 years. Almost 90 art casting enterprises joined in the organizatio...

  5. Flexural strength and behaviour of SFRSCC ribbed slab under four point bending

    Ahmad, Hazrina; Hashim, Mohd Hisbany Mohd; Bakar, Afidah Abu; Hamzah, Siti Hawa; Rahman, Fadhillah Abdul

    2017-11-01

    An experimental investigation was carried out to study the ultimate strength and behaviour of SFRSCC ribbed slab under four point bending. Comparison was been made between ribbed slab that was fully reinforced with steel fibres (SFWS) with conventionally reinforced concrete ribbed slab (CS and CRC). The volume fraction of the 35 mm hooked end steel fibres used in the mix was 1% (80 kg/m3) with the aspect ratio of 65. Three full scale slab samples with the dimension of 2.8 x 1.2 m with 0.2 m thickness was constructed for the purpose of this study. The slab samples was loaded until failure in a four point bending test. As a whole, based on the results, it can be concluded that the performance of the steel fiber reinforced samples (SFWS) was found to be almost equivalent to the conventionally reinforced concrete ribbed slab sample (CRC).

  6. [The surface roughness analysis of the titanium casting founding by a new titanium casting investment material].

    Liang, Qin-ye; Wu, Xia-yi; Lin, Xue-feng

    2012-04-01

    To investigate the surface roughness property of the titanium castings cast in a new investment for titanium casting. Six wax patterns (20 mm × 20 mm × 0.5 mm) were invested using two investments: three in a new titanium investment material and three in the control material (Rematitan Plus). Six titanium specimens were obtained by conventional casting. After casting, surface roughness of the specimens were evaluated with a surface profilometer. The surface roughness of the specimens cast in new titanium investment material was (1.72 ± 0.08) µm, which was much smaller than that from Rematitan Plus [(1.91 ± 0.15) µm, P cast using these two investment materials are both smooth enough to fulfill the demand of the titanium precision-casting for prosthodontic clinical use.

  7. Spray casting project final report

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step

  8. New progresses of Chinese art casting

    Tan Derui

    2007-05-01

    Full Text Available The Chinese art casting with 5 000 years history has been rapidly developed in recent ten years. This benefits from the great development of Chinese economy, the large-scale urban construction and transformation, the increasing demands for the cultural work of art, the loose religious environment and the expanding international market. The Art Casting Technical Committee of China Foundry Association has been established for 10 years. Almost 90 art casting enterprises joined in the organization, not including nearly thousand enterprises of foreign capital and massive domestic workshop type. It is estimated that the scale and the output of art castings in mainland China have situated the world front row.

  9. Microstructured metal molds fabricated via investment casting

    Cannon, Andrew H; King, William P

    2010-01-01

    This paper describes an investment casting process to produce aluminum molds having integrated microstructures. Unlike conventional micromolding tools, the aluminum mold was large and had complex curved surfaces. The aluminum was cast from curved microstructured ceramic molds which were themselves cast from curved microstructured rubber. The aluminum microstructures had an aspect ratio of 1:1 and sizes ranging from 25 to 50 µm. Many structures were successfully cast into the aluminum with excellent replication fidelity, including circular, square and triangular holes. We demonstrate molding of large, curved surfaces having surface microstructures using the aluminum mold.

  10. Technological Aspects of Low-Alloyed Cast Steel Massive Casting Manufacturing

    Szajnara J.

    2013-12-01

    Full Text Available In the paper authors have undertaken the attempt of explaining the causes of cracks net occurrence on a massive 3-ton cast steel casting with complex geometry. Material used for casting manufacturing was the low-alloyed cast steel with increased wear resistance modified with vanadium and titanium. The studies included the primary and secondary crystallization analysis with use of TDA and the qualitative and quantitative analysis of non-metallic inclusions.

  11. Lateral force resisting mechanisms in slab-column connections: An analytical approach

    Drakatos, Iaonnis; Beyer, Katrin; Muttoni, Aurelio

    2014-01-01

    In many countries reinforced concrete (RC) flat slabs supported on columns is one of the most commonly used structural systems for office and industrial buildings. To increase the lateral stiffness and strength of the structure, RC walls are typically added and carry the largest portion of the horizontal loads generated during earthquakes. While the slab-column system is typically not relevant with regard to the lateral stiffness and strength of the structure, each slab-column connection has ...

  12. Failure analysis of edge flat-slab column connections with shear reinforcement

    Bompa, Dan V.; Muttoni, Aurelio

    2013-01-01

    Flat-slab column connections are susceptible to brittle failure, which lead to the necessity of improving ductility and ultimate strength. In case of edge connections, the behaviour at ultimate state is highly influenced by nonsymmetrical distribution of stresses originated by a moment transfer between the slab and the column. The paper presents the test results of three full-scale reinforced concrete flat-slab edge connections with stud-rail shear reinforcement subjected to concentrated load...

  13. Analytical model for shear strength of end slabs of prestressed concrete nuclear reactor vessels

    Abdulrahman, H.O.; Sozen, M.A.; Schnobrich, W.C.

    1979-04-01

    The results are presented of an investigation of the behavior and strength of flat end slabs of cylindrical prestressed concrete nuclear reactor vessels. The investigation included tests of ten small-scale pressure vessels and development of a nonlinear finite-element model to simulate the deformation response and strength of the end slabs. Because earlier experimental studies had shown that the flexural strength of the end slab could be calculated using intelligible procedures, the emphasis of this investigation was on shear strength

  14. Disorders influences on the focusing effect of all-dielectric photonic crystal slab superlens

    Hu Xiaoyong; Xin Cheng [State Key Laboratory for Mesoscopic Physics and Department of Physics, Peking University, Beijing 100871 (China); Gong Qihuang [State Key Laboratory for Mesoscopic Physics and Department of Physics, Peking University, Beijing 100871 (China)], E-mail: qhgong@pku.edu.cn

    2009-04-13

    The influences of structure disorders on the subwavelength focusing properties of an all-dielectric photonic crystal slab superlens are theoretically studied. The structure disorders are considered as randomly perturbing the position or diameter of air holes of the photonic crystal slab. The results show that the photonic crystal slab superlens can tolerate within 10% degree of positional disorder or 15% degree of diameter disorder without destroying the focusing function.

  15. Disorders influences on the focusing effect of all-dielectric photonic crystal slab superlens

    Hu Xiaoyong; Xin Cheng; Gong Qihuang

    2009-01-01

    The influences of structure disorders on the subwavelength focusing properties of an all-dielectric photonic crystal slab superlens are theoretically studied. The structure disorders are considered as randomly perturbing the position or diameter of air holes of the photonic crystal slab. The results show that the photonic crystal slab superlens can tolerate within 10% degree of positional disorder or 15% degree of diameter disorder without destroying the focusing function.

  16. Experimental Study on the Structural Behavior of HSC Slab under out of plane load

    Ham, K. W.; Lee, K. J.; Park, D. S.

    2009-01-01

    HSC(Half Steel plate Concrete) Slab is a kind of SC(Steel plate Concrete) structure, so it has a similar advantage of SC structures (short construction period, lower cost and good quality control compared to RC). To apply HSC to the slab of containment building of NPP, several test with different test condition (shear span ratio, shear bar, loading type) were conducted to verify structural behavior of HSC slab structure under out of plane loading

  17. MCWASP XIV: International Conference on Modelling of Casting, Welding and Advanced Solidification Processes

    Yasuda, H

    2015-01-01

    The current volume represents contributed papers of the proceedings of the 14th international conference on ''Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP XIV)'', Yumebutai International Conference Center, Awaji island, Hyogo, Japan on 21 – 26 June, 2016. The first conference of the series 'Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP)' was started up in 1980, and this is the 14th conference. The participants are more than 100 scientists from industry and academia, coming from 19 countries. In the conference, we have 5 invited, 70 oral and 31 poster presentations on different aspects of the modeling. The conference deals with various casting processes (Ingot / shape casting, continuous casting, direct chill casting and welding), fundamental phenomena (nucleation and growth, dendritic growth, eutectic growth, micro-, meso- and macrostructure formation and defect formation), coupling problems (electromagnetic interactions, application of ultrasonic wave), development of experimental / computational methods and so on. This volume presents the cutting-edge research in the modeling of casting, welding and solidification processes. I would like to thank MAGMA Giessereitechnologie GmbH, Germany and SCSK Corporation, Japan for supporting the publication of contributed papers. Hideyuki Yasuda Conference Chairman Department of Materials Science and Engineering, Kyoto University Japan (preface)

  18. Imaging subducted slabs using seismic arrays in the Western Pacific

    Bentham, H. L.; Rost, S.

    2010-12-01

    In recent years array seismology has been used extensively to image the small scale structure of the Earth. Such structure likely represents chemical heterogeneity and is therefore essential in our understanding of mantle convection and the composition of the Earth’s deep interior. As subduction is the main source of (re)introducing slab material into the Earth, it is of particular interest to track these heterogeneities. Resolving details of the composition and deformation of subducted lithosphere can help provide constraints on the subduction process, the composition of the mantle and mantle convection. This study uses seismic array techniques to map seismic heterogeneities associated with western Pacfic subduction zones, where a variety of slab geometries have been previously observed. Seismic energy arriving prior to the PP arrival was analysed at Eielson Array (ILAR), Alaska. More than 200 earthquakes were selected with Mw ≥ 6 and with epicentral distances of 90-110deg, giving a good coverage of the PP precursor (P*P) wavefield. Initial findings indicate that the observed P*P arrive out of plane and are likely a result of scattering. These scatterers are linked to the subduction of the Pacific Plate under the Philippine Sea in the Izu-Bonin and Mariana subduction zones. To enable efficient processing of large datasets, a robust automatic coherent (but unpredicted) arrival detector algorithm has been developed to select suitable precursors. Slowness and backazimuth were calculated for each precursor and were used in conjunction with P*P arrival times to back-raytrace the energy from the array to the scatterer location. Processing of the full dataset will help refine models regarding slab deformation as they descend into the mantle as well as unveiling the depth of their descent.

  19. The fate of carbonates along a subducting slab

    Bouilhol, P.; Debret, B.; Inglis, E.

    2017-12-01

    Carbon long-term cycling is a subject of recent controversy as new mass balance calculations suggest that most carbon is transferred from the slab to the mantle wedge by fluids during subduction, limiting the efficiency of carbon recycling to the deep mantle. Here, we examine the mobility of carbon at large scale during subduction through field, petrographic and geochemical studies on exhumed portion of the alpine slab that have recorded different metamorphic conditions during subduction. We studied serpentinite samples, metasomatic horizon between serpentinites and sediments, as well as veins hosted in serpentinites. Samples are from the Western Alps (Queyras and Zermatt) and have recorded a prograde metamorphic history from low temperature blueshist to eclogite facies P-T conditions. We show that during subduction there are several stages of carbonate precipitation and dissolution at metasomatic interfaces between metasedimentary and ultramafic rocks in the slab, as well as within the serpentinites. The early stage of subduction sees carbonate precipitation from the sediment derived fluids into the serpentnites. At higher temperature, when the dehydration shift from sediment to serpentinite dominated, the carbonates are dissolved, inducing the release of CO2 rich fluids. This occurs before the eclogite facies is attained, providing strong evidence for the mobility of carbon in fluids during the early stages of subduction. These fluids are a potential metasomatic agent for the fore-arc mantle wedge, corroborating the observation of carbonate bearing veins in sub-arc mantle ultramafic rocks. In eclogite facies conditions, olivine and carbonate veins within the serpentinites witness the mobility of CO2 during serpentinite dehydration, and may provide clues about the large scale recycling of CO2 within the deep mantle, as well as secondary precipitation associated with exhumation. Trace elements, Fe and Zn isotopic composition of the different samples provides

  20. Air slab-correction for Γ-ray attenuation measurements

    Mann, Kulwinder Singh

    2017-12-01

    Gamma (γ)-ray shielding behaviour (GSB) of a material can be ascertained from its linear attenuation coefficient (μ, cm-1). Narrow-beam transmission geometry is required for μ-measurement. In such measurements, a thin slab of the material has to insert between point-isotropic γ-ray source and detector assembly. The accuracy in measurements requires that sample's optical thickness (OT) remain below 0.5 mean free path (mfp). Sometimes it is very difficult to produce thin slab of sample (absorber), on the other hand for thick absorber, i.e. OT >0.5 mfp, the influence of the air displaced by it cannot be ignored during μ-measurements. Thus, for a thick sample, correction factor has been suggested which compensates the air present in the transmission geometry. The correction factor has been named as an air slab-correction (ASC). Six samples of low-Z engineering materials (cement-black, clay, red-mud, lime-stone, cement-white and plaster-of-paris) have been selected for investigating the effect of ASC on μ-measurements at three γ-ray energies (661.66, 1173.24, 1332.50 keV). The measurements have been made using point-isotropic γ-ray sources (Cs-137 and Co-60), NaI(Tl) detector and multi-channel-analyser coupled with a personal computer. Theoretical values of μ have been computed using a GRIC2-toolkit (standardized computer programme). Elemental compositions of the samples were measured with Wavelength Dispersive X-ray Fluorescence (WDXRF) analyser. Inter-comparison of measured and computed μ-values, suggested that the application of ASC helps in precise μ-measurement for thick samples of low-Z materials. Thus, this hitherto widely ignored ASC factor is recommended to use in similar γ-ray measurements.